WorldWideScience

Sample records for energy chemical manufacturers

  1. Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Chemical Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Sabine Brueske, Caroline Kramer, Aaron Fisher

    2015-06-01

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. chemical manufacturing. The study relies on multiple sources to estimate the energy used in the production of 74 individual chemicals, representing 57% of sector-wide energy consumption. Energy savings opportunities for individual chemicals and for 15 subsectors of chemicals manufacturing are based on technologies currently in use or under development; these potential savings are then extrapolated to estimate sector-wide energy savings opportunity.

  2. Manufacturing consumption of energy 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  3. Bioelectrochemical Integration of Waste Heat Recovery, Waste-to- Energy Conversion, and Waste-to-Chemical Conversion with Industrial Gas and Chemical Manufacturing Processes

    Energy Technology Data Exchange (ETDEWEB)

    Mac Dougall, James [Air Products and Chemicals, Inc., Allentown, PA (United States)

    2016-02-05

    Many U.S. manufacturing facilities generate unrecovered, low-grade waste heat, and also generate or are located near organic-content waste effluents. Bioelectrochemical systems, such as microbial fuel cells and microbial electrolysis cells, provide a means to convert organic-content effluents into electric power and useful chemical products. A novel biochemical electrical system for industrial manufacturing processes uniquely integrates both waste heat recovery and waste effluent conversion, thereby significantly reducing manufacturing energy requirements. This project will enable the further development of this technology so that it can be applied across a wide variety of US manufacturing segments, including the chemical, food, pharmaceutical, refinery, and pulp and paper industries. It is conservatively estimated that adoption of this technology could provide nearly 40 TBtu/yr of energy, or more than 1% of the U.S. total industrial electricity use, while reducing CO2 emissions by more than 6 million tons per year. Commercialization of this technology will make a significant contribution to DOE’s Industrial Technology Program goals for doubling energy efficiency and providing a more robust and competitive domestic manufacturing base.

  4. Manufacturing consumption of energy 1991

    Energy Technology Data Exchange (ETDEWEB)

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  5. Energy Efficiency in Manufacturing Systems

    CERN Document Server

    Thiede, Sebastian

    2012-01-01

    Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require  balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology – with a generic energy flow-oriented manufacturing simulation environment as a core element – is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.

  6. Benchmarks of Global Clean Energy Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Sandor, Debra [National Renewable Energy Lab. (NREL), Golden, CO (United States); Chung, Donald [National Renewable Energy Lab. (NREL), Golden, CO (United States); Keyser, David [National Renewable Energy Lab. (NREL), Golden, CO (United States); Mann, Margaret [National Renewable Energy Lab. (NREL), Golden, CO (United States); Engel-Cox, Jill [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2017-01-01

    The Clean Energy Manufacturing Analysis Center (CEMAC), sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy (EERE), provides objective analysis and up-to-date data on global supply chains and manufacturing of clean energy technologies. Benchmarks of Global Clean Energy Manufacturing sheds light on several fundamental questions about the global clean technology manufacturing enterprise: How does clean energy technology manufacturing impact national economies? What are the economic opportunities across the manufacturing supply chain? What are the global dynamics of clean energy technology manufacturing?

  7. Ohio Advanced Energy Manufacturing Center

    Energy Technology Data Exchange (ETDEWEB)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote

  8. Additive Manufacturing: Unlocking the Evolution of Energy Materials.

    Science.gov (United States)

    Zhakeyev, Adilet; Wang, Panfeng; Zhang, Li; Shu, Wenmiao; Wang, Huizhi; Xuan, Jin

    2017-10-01

    The global energy infrastructure is undergoing a drastic transformation towards renewable energy, posing huge challenges on the energy materials research, development and manufacturing. Additive manufacturing has shown its promise to change the way how future energy system can be designed and delivered. It offers capability in manufacturing complex 3D structures, with near-complete design freedom and high sustainability due to minimal use of materials and toxic chemicals. Recent literatures have reported that additive manufacturing could unlock the evolution of energy materials and chemistries with unprecedented performance in the way that could never be achieved by conventional manufacturing techniques. This comprehensive review will fill the gap in communicating on recent breakthroughs in additive manufacturing for energy material and device applications. It will underpin the discoveries on what 3D functional energy structures can be created without design constraints, which bespoke energy materials could be additively manufactured with customised solutions, and how the additively manufactured devices could be integrated into energy systems. This review will also highlight emerging and important applications in energy additive manufacturing, including fuel cells, batteries, hydrogen, solar cell as well as carbon capture and storage.

  9. Additive Manufacturing: Unlocking the Evolution of Energy Materials

    Science.gov (United States)

    Zhakeyev, Adilet; Wang, Panfeng; Shu, Wenmiao; Wang, Huizhi

    2017-01-01

    Abstract The global energy infrastructure is undergoing a drastic transformation towards renewable energy, posing huge challenges on the energy materials research, development and manufacturing. Additive manufacturing has shown its promise to change the way how future energy system can be designed and delivered. It offers capability in manufacturing complex 3D structures, with near‐complete design freedom and high sustainability due to minimal use of materials and toxic chemicals. Recent literatures have reported that additive manufacturing could unlock the evolution of energy materials and chemistries with unprecedented performance in the way that could never be achieved by conventional manufacturing techniques. This comprehensive review will fill the gap in communicating on recent breakthroughs in additive manufacturing for energy material and device applications. It will underpin the discoveries on what 3D functional energy structures can be created without design constraints, which bespoke energy materials could be additively manufactured with customised solutions, and how the additively manufactured devices could be integrated into energy systems. This review will also highlight emerging and important applications in energy additive manufacturing, including fuel cells, batteries, hydrogen, solar cell as well as carbon capture and storage. PMID:29051861

  10. Lasers in energy device manufacturing

    Science.gov (United States)

    Ostendorf, A.; Schoonderbeek, A.

    2008-02-01

    Global warming is a current topic all over the world. CO II emissions must be lowered to stop the already started climate change. Developing regenerative energy sources, like photovoltaics and fuel cells contributes to the solution of this problem. Innovative technologies and strategies need to be competitive with conventional energy sources. During the last years, the photovoltaic solar cell industry has experienced enormous growth. However, for solar cells to be competitive on the longer term, both an increase in efficiency as well as reduction in costs is necessary. An effective method to reduce costs of silicon solar cells is reducing the wafer thickness, because silicon makes up a large part of production costs. Consequently, contact free laser processing has a large advantage, because of the decrease in waste materials due to broken wafers as caused by other manufacturing processes. Additionally, many novel high efficiency solar cell concepts are only economically feasible with laser technology, e.g. for scribing silicon thin-film solar cells. This paper describes laser hole drilling, structuring and texturing of silicon wafer based solar cells and describes thin film solar cell scribing. Furthermore, different types of lasers are discussed with respect to processing quality and time.

  11. Simulation approach towards energy flexible manufacturing systems

    CERN Document Server

    Beier, Jan

    2017-01-01

    This authored monograph provides in-depth analysis and methods for aligning electricity demand of manufacturing systems to VRE supply. The book broaches both long-term system changes and real-time manufacturing execution and control, and the author presents a concept with different options for improved energy flexibility including battery, compressed air and embodied energy storage. The reader will also find a detailed application procedure as well as an implementation into a simulation prototype software. The book concludes with two case studies. The target audience primarily comprises research experts in the field of green manufacturing systems. .

  12. Energy Intensity analysis of Indian manufacturing industries

    Directory of Open Access Journals (Sweden)

    Archana Soni

    2017-09-01

    Full Text Available Energy has been recognized as one of the key inputs for the economic growth and social development of a country. India being one of the largest and rapidly growing developing countries, there is an impending energy crisis which requires immediate measures to be adopted. In this situation the concept of Energy Intensity comes under special focus to ensure energy security in an environmentally sustainable way. Energy Intensity of Indian manufacturing industries is among the highest in the world and stands for enormous energy consumption. Hence, reducing the Energy Intensity of Indian manufacturing industries is one of the challenges. This study attempts to analyse the factors which influence the Energy Intensity of Indian manufacturing industries and how they can be improved to reduce the Energy Intensity. The paper considers five of the largest energy consuming manufacturing industrial sectors in India viz. Aluminium, Cement, Iron & Steel Industries, Textile Industries and Fertilizer Industries and conducts a detailed Energy Intensity analysis using the data from PROWESS database of the Centre for Monitoring Indian Economy (CMIE for the period 2005–2014.

  13. News: Good chemical manufacturing process criteria

    Science.gov (United States)

    This news column covers topics relating to manufacturing criteria, machine to machine technology, novel process windows, green chemistry indices, business resilience, immobilized enzymes, and Bt crops.

  14. Leanergy(TM): how lean manufacturing can improve energy efficiency.

    Science.gov (United States)

    Riche, Jean-Pierre

    2013-01-01

    Energy efficiency has become a competitive issue for industrial companies. The evolution of energy prices and regulation will make this issue even more important in the future. For several years, the energy-intensive chemical industry has been implementing corrective actions. Helped by the absorption of base load energy consumption by larger production volumes, specific energy consumption (KWh per production unit) has been significantly reduced in recent years. However, most plants have reached the end of their first action plan based on improving the utilities performance. The Leanergy(TM) method developed by the consultancy company Okavango-energy, is a structured approach based on lean manufacturing which widens the scope of saving sources to process and operations. Starting from the analysis of actual production requirements, Okavango is able to adjust consumption to minimum requirements and so remove any energy consumption that does not contribute to the added value creation.

  15. A case for green energy manufacturing.

    Science.gov (United States)

    Brown, Sherrod

    2009-01-01

    Investing in green energy research and in policies that tackle climate change and reduce our dependence on dirty foreign oil can lead the U.S. to renewed economic success. This rare opportunity to reinvigorate manufacturing by building demand for products and technologies in a brand new industry is something we haven't had in 40 years. We can literally grow our economy as we protect our environment.

  16. Computer integrated manufacturing in the chemical industry : Theory & practice

    NARCIS (Netherlands)

    Ashayeri, J.; Teelen, A.; Selen, W.J.

    1995-01-01

    This paper addresses the possibilities of implementing Computer Integrated Manufacturing in the process industry, and the chemical industry in particular. After presenting some distinct differences of the process industry in relation to discrete manufacturing, a number of focal points are discussed.

  17. A framework for characterising energy consumption of machining manufacturing systems

    OpenAIRE

    Li, Yufeng; He, Yan; Wang, Yan; Yan, Ping; Liu, Xuehui

    2013-01-01

    Energy consumption in machining manufacturing systems is increasingly of interest due to concern for global climate change and manufacturing sustainability. To utilise energy more effectively, it is paramount to understand and characterise the energy consumption of machining manufacturing systems. To this end, a framework to analyse energy consumption characteristics in machining manufacturing systems from a holistic point of view is proposed in this paper. Taking into account the complexity ...

  18. Clean Energy Manufacturing Analysis Center Benchmark Report: Framework and Methodologies

    Energy Technology Data Exchange (ETDEWEB)

    Sandor, Debra [National Renewable Energy Lab. (NREL), Golden, CO (United States); Chung, Donald [National Renewable Energy Lab. (NREL), Golden, CO (United States); Keyser, David [National Renewable Energy Lab. (NREL), Golden, CO (United States); Mann, Margaret [National Renewable Energy Lab. (NREL), Golden, CO (United States); Engel-Cox, Jill [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2017-05-23

    This report documents the CEMAC methodologies for developing and reporting annual global clean energy manufacturing benchmarks. The report reviews previously published manufacturing benchmark reports and foundational data, establishes a framework for benchmarking clean energy technologies, describes the CEMAC benchmark analysis methodologies, and describes the application of the methodologies to the manufacturing of four specific clean energy technologies.

  19. The Manufacture of Synthetic Drugs and Fine Chemicals

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 9; Issue 12. The Manufacture of Synthetic Drugs and Fine Chemicals. K Venkataraman. Classics Volume 9 Issue 12 December 2004 pp 81-85 ... Author Affiliations. K Venkataraman1. Department of Chemical Technology, The University, Bombay ...

  20. The Clean Energy Manufacturing Analysis Center (CEMAC): Providing Analysis and Insights on Clean Technology Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Nicholi S [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-09-28

    The U.S. Department of Energy's Clean Energy Manufacturing Analysis Center (CEMAC) provides objective analysis and up-to-date data on global supply chains and manufacturing of clean energy technologies. Policymakers and industry leaders seek CEMAC insights to inform choices to promote economic growth and the transition to a clean energy economy.

  1. Energy resource management for energy-intensive manufacturing industries

    Energy Technology Data Exchange (ETDEWEB)

    Brenner, C.W.; Levangie, J.

    1981-10-01

    A program to introduce energy resource management into an energy-intensive manufacturing industry is presented. The food industry (SIC No. 20) was chosen and 20 companies were selected for interviews, but thirteen were actually visited. The methodology for this program is detailed. Reasons for choosing the food industry are described. The substance of the information gained and the principal conclusions drawn from the interviews are given. Results of the model Energy Resource Management Plan applied to three companies are compiled at length. Strategies for dissemination of the information gained are described. (MCW)

  2. Composite manufacturing process for wind energy turbines

    Energy Technology Data Exchange (ETDEWEB)

    Rekret, A. [Mastercore System Ltd., Mississauga, ON (Canada)

    2008-07-01

    This paper described a unibody design for vertical axis wind turbines developed by the Mastercore Group of companies (Mastercore). The company's thermoplastic composites are among the strongest, lightest, and highest efficiency wind or water blades available in the market. The unibody design requires neither an external frame, nor an internal strut. This paper described the aerodynamic principle loads; lade shape and turbine design; and the manufacturing system. Mastercore's engineered product addresses the problem of turbulence that is caused by a smooth blade. A smooth blade causes noise, instability and can result in a loss of energy. Mastercore produces a broad range of accurately controllable impregnation levels, saving on the cost of resin and providing uniform mechanical properties. Their processes focus on the efficient impregnation of tows to manufacture in-line fabrics, tapes and other substrates based on carbon, glass, aramid or any other type of reinforcements. The process is environmentally sound, eliminates the emission of volatile organic compounds (VOCs), reduces wastes and meets stringent regulations. 7 figs.

  3. Benchmarks of Global Clean Energy Manufacturing: Summary of Findings

    Energy Technology Data Exchange (ETDEWEB)

    2017-01-01

    The Benchmarks of Global Clean Energy Manufacturing will help policymakers and industry gain deeper understanding of global manufacturing of clean energy technologies. Increased knowledge of the product supply chains can inform decisions related to manufacturing facilities for extracting and processing raw materials, making the array of required subcomponents, and assembling and shipping the final product. This brochure summarized key findings from the analysis and includes important figures from the report. The report was prepared by the Clean Energy Manufacturing Analysis Center (CEMAC) analysts at the U.S. Department of Energy's National Renewable Energy Laboratory.

  4. Manufactured Home Energy Audit user`s manual

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-09-01

    The Manufactured Home Energy Audit (MHEA) is a software tool that predicts manufactured home energy consumption and recommends weatherization retrofit measures. It was developed to assist local weatherization agencies working with the US Department of Energy (DOE) Weatherization Assistance Program. Whether new or experienced, employed within or outside the Weatherization Assistance Program, all users can benefit from incorporating MHEA into their manufactured home weatherization programs. DOE anticipates that the state weatherization assistance programs that incorporate MHEA into their programs will find significant growth in the energy and cost savings achieved from manufactured home weatherization. The easy-to-use MHEA displays a colorful, graphical interface for entering simple inputs and provides understandable, usable results. The user enters information about the manufactured home construction, heating equipment, cooling equipment, and weather site. MHEA then calculates annual energy consumption using a simplified building energy analysis technique. MHEA stands apart from other building energy analysis tools in many ways. Calculations incorporated into the computer code specifically address manufactured home heating and cooling load trends. The retrofit measures evaluated by MHEA are all applicable to manufactured homes. Help messages describe common manufactured home weatherization practices as well as provide hints on how to install retrofit measures. These and other features help make MHEA easy to use when evaluating energy consumption and the effects of weatherization retrofit measures for manufactured homes.

  5. 78 FR 37995 - Energy Efficiency Standards for Manufactured Housing

    Science.gov (United States)

    2013-06-25

    .... Department of Energy, Office of Energy Efficiency and Renewable Energy, Building Technologies Office, EE-2J... Efficiency Standards for Manufactured Housing AGENCY: Office of Energy Efficiency and Renewable Energy... to Ms. Brenda Edwards, U.S. Department of Energy, Building Technologies Office, Mailstop EE-2J, 1000...

  6. Coal Combustion Wastes Reuse in Low Energy Artificial Aggregates Manufacturing.

    Science.gov (United States)

    Ferone, Claudio; Colangelo, Francesco; Messina, Francesco; Iucolano, Fabio; Liguori, Barbara; Cioffi, Raffaele

    2013-10-31

    Sustainable building material design relies mostly on energy saving processes, decrease of raw materials consumption, and increase of waste and by-products recycling. Natural and lightweight artificial aggregates production implies relevant environmental impact. This paper addresses both the issues of residues recycling and energy optimization. Particularly, three coal combustion wastes (Weathered Fly Ash, WFA; Wastewater Treatment Sludge, WTS; Desulfurization Device Sludge, DDS) supplied by the Italian electric utility company (ENEL) have been employed in the manufacture of cold bonded artificial aggregates. Previously, the residues have been characterized in terms of chemical and mineralogical compositions, water content, particle size distribution, and heavy metal release behavior. These wastes have been used in the mix design of binding systems with the only addition of lime. Finally, the artificial aggregates have been submitted to physical, mechanical, and leaching testing, revealing that they are potentially suitable for many civil engineering applications.

  7. Coal Combustion Wastes Reuse in Low Energy Artificial Aggregates Manufacturing

    Science.gov (United States)

    Ferone, Claudio; Colangelo, Francesco; Messina, Francesco; Iucolano, Fabio; Liguori, Barbara; Cioffi, Raffaele

    2013-01-01

    Sustainable building material design relies mostly on energy saving processes, decrease of raw materials consumption, and increase of waste and by-products recycling. Natural and lightweight artificial aggregates production implies relevant environmental impact. This paper addresses both the issues of residues recycling and energy optimization. Particularly, three coal combustion wastes (Weathered Fly Ash, WFA; Wastewater Treatment Sludge, WTS; Desulfurization Device Sludge, DDS) supplied by the Italian electric utility company (ENEL) have been employed in the manufacture of cold bonded artificial aggregates. Previously, the residues have been characterized in terms of chemical and mineralogical compositions, water content, particle size distribution, and heavy metal release behavior. These wastes have been used in the mix design of binding systems with the only addition of lime. Finally, the artificial aggregates have been submitted to physical, mechanical, and leaching testing, revealing that they are potentially suitable for many civil engineering applications. PMID:28788372

  8. Coal Combustion Wastes Reuse in Low Energy Artificial Aggregates Manufacturing

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-10-01

    Full Text Available Sustainable building material design relies mostly on energy saving processes, decrease of raw materials consumption, and increase of waste and by-products recycling. Natural and lightweight artificial aggregates production implies relevant environmental impact. This paper addresses both the issues of residues recycling and energy optimization. Particularly, three coal combustion wastes (Weathered Fly Ash, WFA; Wastewater Treatment Sludge, WTS; Desulfurization Device Sludge, DDS supplied by the Italian electric utility company (ENEL have been employed in the manufacture of cold bonded artificial aggregates. Previously, the residues have been characterized in terms of chemical and mineralogical compositions, water content, particle size distribution, and heavy metal release behavior. These wastes have been used in the mix design of binding systems with the only addition of lime. Finally, the artificial aggregates have been submitted to physical, mechanical, and leaching testing, revealing that they are potentially suitable for many civil engineering applications.

  9. TSCA Chemical Data Reporting Fact Sheet: Reporting Manufactured Chemical Substances from Metal Mining and Related Activities

    Science.gov (United States)

    This fact sheet provides guidance on the Chemical Data Reporting (CDR) rule requirements related to the reporting of mined metals, intermediates, and byproducts manufactured during metal mining and related activities.

  10. Energy-Saving Opportunities for Manufacturing Enterprises (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2010-05-01

    This fact sheet English/Chinese describes the Industrial Technologies Program Save Energy Now model and provides information on tools and resources to help Chinese manufacturing enterprises reduce industrial energy intensity.

  11. Clean Energy Manufacturing Analysis Center. 2015 Research Highlights -- Carbon Fiber

    Energy Technology Data Exchange (ETDEWEB)

    Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-03-01

    CEMAC has conducted four major studies on the manufacturing of clean energy technologies. Three of these focused on the end product: solar photovoltaic modules, wind turbines, and automotive lithium-ion batteries. The fourth area focused on a key material for manufacturing clean energy technologies, carbon fiber.

  12. Efficiency and Innovation in U.S. Manufacturing Energy Use

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-06-01

    The NAM has partnered with the Alliance to Save Energy to develop this booklet for manufacturers who want to achieve more strategic control over rising energy costs. Being better energy managers is important not only for each company, but is also an essential component in achieving a low-inflation, high-growth economy. We hope that the opportunities outlined in this booklet will encourage manufacturers to make energy efficiency a part of standard operating procedure.

  13. Measures of International Manufacturing and Trade of Clean Energy Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Engel-Cox, Jill; Sandor, Debbie; Keyser, David; Mann, Margaret

    2017-05-25

    The technologies that produce clean energy, such as solar photovoltaic panels and lithium ion batteries for electric vehicles, are globally manufactured and traded. As demand and deployment of these technologies grows exponentially, the innovation to reach significant economies of scale and drive down energy production costs becomes less in the technology and more in the manufacturing of the technology. Manufacturing innovations and other manufacturing decisions can reduce costs of labor, materials, equipment, operating costs, and transportation, across all the links in the supply chain. To better understand the manufacturing aspect of the clean energy economy, we have developed key metrics for systematically measuring and benchmarking international manufacturing of clean energy technologies. The metrics are: trade, market size, manufacturing value-added, and manufacturing capacity and production. These metrics were applied to twelve global economies and four representative technologies: wind turbine components, crystalline silicon solar photovoltaic modules, vehicle lithium ion battery cells, and light emitting diode packages for efficient lighting and other consumer products. The results indicated that clean energy technologies are being developed via complex, dynamic, and global supply chains, with individual economies benefiting from different technologies and links in the supply chain, through both domestic manufacturing and global trade.

  14. Manufacturing waste disposal practices of the chemical propulsion industry

    Science.gov (United States)

    Goldberg, Benjamin E.; Adams, Daniel E.; Schutzenhofer, Scott A.

    1995-01-01

    The waste production, mitigation and disposal practices of the United States chemical propulsion industry have been investigated, delineated, and comparatively assessed to the U.S. industrial base. Special emphasis has been placed on examination of ozone depleting chemicals (ODC's). The research examines present and anticipated future practices and problems encountered in the manufacture of solid and liquid propulsion systems. Information collected includes current environmental laws and regulations that guide the industry practices, processes in which ODC's are or have been used, quantities of waste produced, funding required to maintain environmentally compliant practices, and preventive efforts.

  15. Chemical vapor deposition techniques and related methods for manufacturing microminiature thermionic converters

    Energy Technology Data Exchange (ETDEWEB)

    King, Donald B. (Albuquerque, NM); Sadwick, Laurence P. (Salt Lake City, UT); Wernsman, Bernard R. (Clairton, PA)

    2002-06-25

    Methods of manufacturing microminiature thermionic converters (MTCs) having high energy-conversion efficiencies and variable operating temperatures using MEMS manufacturing techniques including chemical vapor deposition. The MTCs made using the methods of the invention incorporate cathode to anode spacing of about 1 micron or less and use cathode and anode materials having work functions ranging from about 1 eV to about 3 eV. The MTCs also exhibit maximum efficiencies of just under 30%, and thousands of the devices can be fabricated at modest costs.

  16. 75 FR 77760 - National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources

    Science.gov (United States)

    2010-12-14

    ... Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources. Among the... Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources on October 29, 2009. 40 CFR... major source that had installed a control device on a chemical manufacturing process unit after November...

  17. An analysis of buildings-related energy use in manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Niefer, M.J.; Ashton, W.B.

    1997-04-01

    This report presents research by the Pacific Northwest National Laboratory (PNNL) to develop improved estimates of buildings-related energy use in US manufacturing facilities. The research was supported by the Office of Building Technology, State and Community Programs (BTS), Office of Energy Efficiency and Renewable Energy (EERE), US Department of Energy (DOE). The research scope includes only space conditioning and lighting end uses. In addition, this study also estimates the energy savings potential for application of selected commercial buildings technologies being developed by the BTS office to manufacturing and other industrial process facilities. 17 refs., 2 figs., 19 tabs.

  18. Clean Energy Manufacturing Analysis Center (CEMAC) 2015 Research Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Woodhouse, Michael; Mone, Christopher; Chung, Donald; Elgqvist, Emma; Das, Sujit; Mann, Margaret; Gossett, Scott

    2016-03-01

    CEMAC has conducted four major studies on the manufacturing of clean energy technologies. Three of these focused on the end product: solar photovoltaic modules, wind turbines, and automotive lithium-ion batteries. The fourth area focused on a key material for manufacturing clean energy technologies, carbon fiber. This booklet summarizes key findings of CEMAC work to date, describes CEMAC's research methodology, and describes work to come.

  19. Manufactured Home Energy Audit (MHEA)Users Manual (Version 7)

    Energy Technology Data Exchange (ETDEWEB)

    Gettings, M.B.

    2003-01-27

    The Manufactured Home Energy Audit (MHEA) is a software tool that predicts manufactured home energy consumption and recommends weatherization retrofit measures. It was developed to assist local weatherization agencies working with the U.S. Department of Energy (DOE) Weatherization Assistance Program. Whether new or experienced, employed within or outside the Weatherization Assistance Program, all users can benefit from incorporating MHEA into their manufactured home weatherization programs. DOE anticipates that the state weatherization assistance programs that incorporate MHEA into their programs will find significant growth in the energy and cost savings achieved from manufactured home weatherization. The easy-to-use MHEA uses a relatively standard Windows graphical interface for entering simple inputs and provides understandable, usable results. The user enters information about the manufactured home construction, heating equipment, cooling equipment appliances, and weather site. MHEA then calculates annual energy consumption using a simplified building energy analysis technique. Weatherization retrofit measures are evaluated based on the predicted energy savings after installation of the measure, the measure cost, and the measure life. Finally, MHEA recommends retrofit measures that are energy and cost effective for the particular home being evaluated. MHEA evaluates each manufactured home individually and takes into account local weather conditions, retrofit measure costs, and fuel costs. The recommended package of weatherization retrofit measures is tailored to the home being evaluated. More traditional techniques apply the same package of retrofit measures to all manufactured homes, often the same set of measures that are installed into site-built homes. Effective manufactured home weatherization can be achieved only by installing measures developed specifically for manufactured homes. The unique manufactured home construction characteristics require that

  20. Technology Solutions Case Study: Southern Energy Homes, First DOE Zero Energy Ready Manufactured Home

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-03-01

    The country’s first Zero Energy Ready manufactured home that is certified by the U.S. Department of Energy (DOE) is up and running in Russellville, Alabama. The manufactured home was built by a partnership between Southern Energy Homes and the Advanced Residential Integrated Energy Solutions Collaborative (ARIES), which is a DOE Building America team. The effort was part of a three-home study including a standard-code manufactured home and an ENERGY STAR® manufactured home. Cooling-season results showed that the building used half the space-conditioning energy of a manufactured home built to the U.S. Department of Housing and Urban Development’s (HUD’s) Manufactured Home Construction and Safety Standards. These standards are known collectively as the HUD Code, which is the building standard for all U.S. manufactured housing.

  1. Cost, resources, and energy efficiency of additive manufacturing

    Directory of Open Access Journals (Sweden)

    Dudek Piotr

    2017-01-01

    Full Text Available Additive manufacturing (AM is the process of joining materials to make objects from Computer Aided Design (CAD model data, usually layer upon layer, as opposed to using subtractive manufacturing methods. The use of rapid prototyping technologies has increased significantly in recent years. These new techniques, while still evolving, are projected to exert a profound impact on manufacturing. They can reduce energy use and time to market and offer industry new design flexibility. We include a brief study on the cost and energy efficiency of selected methods of additive manufacturing compared to traditional methods of manufacturing parts. One common claim is that 3D printers are more energy-efficient than other manufacturing technologies. We present energy efficiency and time requirements for producing a typical mechanical part and a very complicated element, using both traditional manufacturing and rapid prototyping methods. This paper represents an attempt to answer the questions of when 3D printing can be used efficiently and of choosing the appropriate technology on the basis of batch size, element size, complexity, and material requirements.

  2. Northwest Energy Efficient Manufactured Housing Program Specification Development

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, Tom [Northwest Energy Works of the Building America Partnership for Improved Residential Construction (BA-PIRC), Corvallis, OR (United States); Peeks, Brady [Northwest Energy Works of the Building America Partnership for Improved Residential Construction (BA-PIRC), Corvallis, OR (United States)

    2013-02-01

    The DOE research team Building America Partnership for Improved Residential Construction (BA-PIRC), Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Home Program (NEEM) program administrator, collaborated to research a new specification that would reduce the energy requirements of a NEEM home.This research identified and developed combinations of cost-effective high performance building assemblies and mechanical systems that can readily can be deployed in the manufacturing setting that reduce energy used for space conditioning, water heating and lighting by 50% over the present NEEM specifications.

  3. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, Tom [Building America Partnership for Improved Residential Construction (BA-PIRC), Corvallis, OR (United States); Peeks, Brady [Building America Partnership for Improved Residential Construction (BA-PIRC), Corvallis, OR (United States)

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50% over typical manufactured homes produced in the northwest.

  4. Northwest Energy Efficient Manufactured Housing Program: High Performance Manufactured Home Prototyping and Construction Development

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, Tom [National Renewable Energy Lab. (NREL), Golden, CO (United States); Peeks, Brady [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2013-11-01

    The Building America Partnership for Improved Residential Construction, the Bonneville Power Administration (BPA), and Northwest Energy Works (NEW), the current Northwest Energy Efficient Manufactured Housing Program (NEEM) administrator, have been collaborating to conduct research on new specifications that would improve on the energy requirements of a NEEM home. In its role as administrator, NEW administers the technical specs, performs research and engineering analysis, implements ongoing construction quality management procedures, and maintains a central database with home tracking. This project prototyped and assessed the performances of cost-effective high performance building assemblies and mechanical systems that are not commonly deployed in the manufacturing setting. The package of measures is able to reduce energy used for space conditioning, water heating and lighting by 50 percent over typical manufactured homes produced in the northwest.

  5. Modelling energy consumption in a manufacturing plant using productivity KPIs

    Energy Technology Data Exchange (ETDEWEB)

    Gallachoir, Brian O.; Cahill, Caiman (Sustainable Energy Research Group, Dept. of Civil and Environmental Engineering, Univ. College Cork (Ireland))

    2009-07-01

    Energy efficiency initiatives in industrial plants are often focused on getting energy-consuming utilities and devices to operate more efficiently, or on conserving energy. While such device-oriented energy efficiency measures can achieve considerable savings, greater energy efficiency improvement may be achieved by improving the overall productivity and quality of manufacturing processes. The paper highlights the observed relationship between productivity and energy efficiency using aggregated data on unit consumption and production index data for Irish industry. Past studies have developed simple top-down models of final energy consumption in manufacturing plants using energy consumption and production output figures, but these models do not help identify opportunities for energy savings that could achieved through increased productivity. This paper proposes an improved and innovative method of modelling plant final energy demand that introduces standard productivity Key Performance Indicators (KPIs) into the model. The model demonstrates the relationship between energy consumption and productivity, and uses standard productivity metrics to identify the areas of manufacturing activity that offer the most potential for improved energy efficiency. The model provides a means of comparing the effect of device-oriented energy efficiency measures with the potential for improved energy efficiency through increased productivity.

  6. Energy-efficiency based classification of the manufacturing workstation

    Science.gov (United States)

    Frumuşanu, G.; Afteni, C.; Badea, N.; Epureanu, A.

    2017-08-01

    EU Directive 92/75/EC established for the first time an energy consumption labelling scheme, further implemented by several other directives. As consequence, nowadays many products (e.g. home appliances, tyres, light bulbs, houses) have an EU Energy Label when offered for sale or rent. Several energy consumption models of manufacturing equipments have been also developed. This paper proposes an energy efficiency - based classification of the manufacturing workstation, aiming to characterize its energetic behaviour. The concept of energy efficiency of the manufacturing workstation is defined. On this base, a classification methodology has been developed. It refers to specific criteria and their evaluation modalities, together to the definition & delimitation of energy efficiency classes. The energy class position is defined after the amount of energy needed by the workstation in the middle point of its operating domain, while its extension is determined by the value of the first coefficient from the Taylor series that approximates the dependence between the energy consume and the chosen parameter of the working regime. The main domain of interest for this classification looks to be the optimization of the manufacturing activities planning and programming. A case-study regarding an actual lathe classification from energy efficiency point of view, based on two different approaches (analytical and numerical) is also included.

  7. Efficiency of manufacturing processes energy and ecological perspectives

    CERN Document Server

    Li, Wen

    2015-01-01

     This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes.  An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of  manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily co...

  8. Managing Your Energy; An Energy Star Guide for Identifying Energy Savings in Manufacturing Plants

    NARCIS (Netherlands)

    Worrell, E.; Angelini, T.; Masanet, E.

    2010-01-01

    In the United States, industry spends over $100 billion annually to power its manufacturing plants. Companies also spend on maintenance, capital outlay, and energy services. Improving energy efficiency is vital to reduce these costs and increase earnings. Many cost-effective opportunities to reduce

  9. Fuels and chemicals from biomass using solar thermal energy

    Science.gov (United States)

    Giori, G.; Leitheiser, R.; Wayman, M.

    1981-01-01

    The significant nearer term opportunities for the application of solar thermal energy to the manufacture of fuels and chemicals from biomass are summarized, with some comments on resource availability, market potential and economics. Consideration is given to the production of furfural from agricultural residues, and the role of furfural and its derivatives as a replacement for petrochemicals in the plastics industry.

  10. Manufacturing-oriented energy management with manufacturing execution systems; Produktionsnahes Energiemanagement mit MES

    Energy Technology Data Exchange (ETDEWEB)

    Deisenroth, Rainer [MPDV Mikrolab GmbH

    2012-10-15

    According to a survey by Fraunhofer Institute for Systems and Innovation Research (ISI) almost half of manufacturing industries sees potentials for energy savings of over 10% in the production environment. Also the Federal Government has recognized this situation and took measures to motivate producing companies for energy saving. Tax concessions according to Electricity Tax Law or a reduced EEG apportionment will be grant only to those, who has implemented an energy management system in accordance to DIN EN ISO 50001 just until 2013.

  11. High energy chemical laser system

    Science.gov (United States)

    Gregg, D.W.; Pearson, R.K.

    1975-12-23

    A high energy chemical laser system is described wherein explosive gaseous mixtures of a reducing agent providing hydrogen isotopes and interhalogen compounds are uniformly ignited by means of an electrical discharge, flash- photolysis or an electron beam. The resulting chemical explosion pumps a lasing chemical species, hydrogen fluoride or deuterium fluoride which is formed in the chemical reaction. The generated lasing pulse has light frequencies in the 3- micron range. Suitable interhalogen compounds include bromine trifluoride (BrF$sub 3$), bromine pentafluoride (BrF$sub 5$), chlorine monofluoride (ClF), chlorine trifluoride (ClF$sub 3$), chlorine pentafluoride (ClF$sub 5$), iodine pentafluoride (IF$sub 5$), and iodine heptafluoride (IF$sub 7$); and suitable reducing agents include hydrogen (H$sub 2$), hydrocarbons such as methane (CH$sub 4$), deuterium (D$sub 2$), and diborane (B$sub 2$H$sub 6$), as well as combinations of the gaseous compound and/or molecular mixtures of the reducing agent.

  12. The Current State of Additive Manufacturing in Wind Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Mann, Margaret [National Renewable Energy Lab. (NREL), Golden, CO (United States); Palmer, Sierra [Worcester Polytechnic Institute (WPI), , Worcester, MA (United States); Lee, Dominic [National Renewable Energy Lab. (NREL), Golden, CO (United States); Kurup, Parthiv [National Renewable Energy Lab. (NREL), Golden, CO (United States); Remo, Timothy [National Renewable Energy Lab. (NREL), Golden, CO (United States); Jenne, Dale Scott [National Renewable Energy Lab. (NREL), Golden, CO (United States); Richardson, Bradley S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Love, Lonnie J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Post, Brian K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-12-01

    Wind power is an inexhaustible form of energy that is being captured throughout the U.S. to power the engine of our economy. A robust, domestic wind industry promises to increase U.S. industry growth and competitiveness, strengthen U.S. energy security independence, and promote domestic manufacturing nationwide. As of 2016, ~82GW of wind capacity had been installed, and wind power now provides more than 5.5% of the nation’s electricity and supports more than 100,000 domestic jobs, including 500 manufacturing facilities in 43 States. To reach the U.S. Department of Energy’s (DOE’s) 2015 Wind Vision study scenario of wind power serving 35% of the nation's end-use demand by 2050, significant advances are necessary in all areas of wind technologies and market. An area that can greatly impact the cost and rate of innovation in wind technologies is the use of advanced manufacturing, with one of the most promising areas being additive manufacturing (AM). Considering the tremendous promise offered by advanced manufacturing, it is the purpose of this report to identify the use of AM in the production and operation of wind energy systems. The report has been produced as a collaborative effort for the DOE Wind Energy Technology Office (WETO), between Oak Ridge National Laboratory (ORNL) and the National Renewable Energy Laboratory (NREL).

  13. Marketing energy conservation options to Northwest manufactured home buyers

    Energy Technology Data Exchange (ETDEWEB)

    Hendrickson, P.L.; Mohler, B.L.; Taylor, Z.T.; Lee, A.D.; Onisko, S.A.

    1985-06-01

    This study relies on extensive, existing survey data and new analyses to develop information that would help design a marketing plan to achieve energy conservation in new manufactured homes. Existing surveys present comprehensive information about regional manufactured home occupants and their homes that are relevant to a potential conservation marketing plan. An independent analysis of the cost-effectiveness of various efficiency improvements provides background information for designing a marketing plan. This analysis focuses on the economic impacts of alternative energy conservation options as perceived by the home owner. Identifying impediments to conservation investments is also very important in designing a marketing plan. A recent report suggests that financial constraints and the need for better information and knowledge about conservation pose the major conservation investment barriers. Since loan interest rates for new manufactured homes typically exceed site-built rates by a considerable amount and the buyers tend to have lower incomes, the economics of manufactured home conservation investments are likely to significantly influence their viability. Conservation information and its presentation directly influences the manufactured home buyer's decision. A marketing plan should address these impediments and their implications very clearly. Dealers express a belief that consumer satisfaction is the major advantage to selling energy efficient manufactured homes. This suggests that targeting dealers in a marketing plan and providing them direct information on consumers' indicated attitudes may be important. 74 refs.

  14. The role of chemical engineering in space manufacturing

    Science.gov (United States)

    Waldron, R. D.; Criswell, D. R.; Erstfeld, T. E.

    1979-01-01

    A survey of factors involved in space manufacturing is presented. It is shown that it will be more economical to obtain the necessary raw materials from the moon than from earth due to earth's greater gravity and atmosphere. Discussion covers what resources can be mined and recovered from the moon and what ranges of industrial feedstock can be provided from lunar materials, noting that metallurgy will be different in space due to the lack of key elements such as H, C, Na, Cl, etc. Also covered are chemical plant design, space environmental factors such as vacuum and zero gravity, recycling requirments, reagent and equipment mass, and unit operations such as materials handling and phase separation. It is concluded that a pilot plant in space could be an economic boon to mankind.

  15. Industrial Assessment Centers - Small Manufacturers Reduce Energy & Increase Productivity

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-11-06

    Since 1976, the Industrial Assessment Centers (IACs), administered by the US Department of Energy, have supported small and medium-sized American manufacturers to reduce energy use and increase their productivity and competitiveness. The 24 IACs, located at premier engineering universities around the country (see below), send faculty and engineering students to local small and medium-sized manufacturers to provide no-cost assessments of energy use, process performance and waste and water flows. Under the direction of experienced professors, IAC engineering students analyze the manufacturer’s facilities, energy bills and energy, waste and water systems, including compressed air, motors/pumps, lighting, process heat and steam. The IACs then follow up with written energy-saving and productivity improvement recommendations, with estimates of related costs and payback periods.

  16. Effect of a chemical manufacturing plant on community cancer rates

    Directory of Open Access Journals (Sweden)

    Churches Tim

    2005-04-01

    Full Text Available Abstract Background We conducted a retrospective study to determine if potential past exposure to dioxin had resulted in increased incidence of cancer in people living near a former manufacturing plant in New South Wales, Australia. During operation, from 1928 to 1970, by-products of the manufacturing process, including dioxin and other chemical waste, were dumped into wetlands and mangroves, discharged into a nearby bay and used to reclaim land along the foreshore, leaving a legacy of significant dioxin contamination. Methods We selected 20 Census Collector Districts within 1.5 kilometres of the former manufacturing plant as the study area. We obtained data on all cases of cancer and deaths from cancer in New South Wales from 1972 to 2001. We also compared rates for some cancer types that have been associated with dioxin exposure. Based on a person's residential address at time of cancer diagnosis, or at time of death due to cancer, various geo-coding software and processes were used to determine which collector district the case or death should be attributed to. Age and sex specific population data were used to calculate standardised incidence ratios and standardised mortality ratios, to compare the study area to two comparison areas, using indirect standardisation. Results During the 30-year study period 1,106 cases of cancer and 524 deaths due to cancer were identified in the study area. This corresponds to an age-sex standardised rate of 3.2 cases per 1,000 person-years exposed and 1.6 deaths per 1,000 person-years exposed. The study area had a lower rate of cancer and deaths from cancer than the comparison areas. The case incidence and mortality due to lung and bronchus carcinomas and haematopoietic cancers did not differ significantly from the comparison areas for the study period. There was no obvious geographical trend in ratios when comparing individual collector districts to New South Wales according to distance from the potential

  17. First-Annual Global Clean Energy Manufacturing Report Shows Strong Domestic Benefits for the United States

    Energy Technology Data Exchange (ETDEWEB)

    EERE Office of Strategic Programs, Strategic Priorities and Impact Analysis Team

    2017-02-01

    The Energy Department’s Office of Energy Efficiency and Renewable Energy (EERE) commissioned the Clean Energy Manufacturing Analysis Center to conduct the first-ever annual assessment of the economic state of global clean energy manufacturing. The report, Benchmarks of Global Clean Energy Manufacturing, makes economic data on clean energy technology widely available.

  18. Design for Manufacturing for Energy Absorption Systems

    Science.gov (United States)

    Del Prete, A.; Primo, T.; Papadia, G.; Manisi, B.

    2011-05-01

    In the typical scenario of a helicopter crash, impact with the ground is preceded by a substantially vertical drop, with the result that a seated occupant of a helicopter experiences high spinal loads and pelvic deceleration during such crash due to the sudden arresting of vertical downward motion. It has long been recognized that spinal injuries to occupants of helicopters in such crash scenario can be minimized by seat arrangements which limit the deceleration to which the seated occupant is subjected, relative to the helicopter, to a predetermined maximum, by allowing downward movement of the seated occupant relative to the helicopter, at the time of impact with the ground, under a restraining force which, over a limited range of such movement, is limited to a predetermined maximum. In practice, significant benefits, in the way of reduced injuries and reduced seriousness of injuries, can be afforded in this way in such crash situations even where the extent of such controlled vertical movement permitted by the crashworthy seat arrangement is quite limited. Important increase of accident safety is reached with the installation of crashworthy shock absorbers on the main landing gear, but this solution is mostly feasible on military helicopters with long fixed landing gear. Seats can then give high contribution to survivability. Commonly, an energy absorber is a constant load device, if one excludes an initial elastic part of the load-stroke curve. On helicopter seats, this behavior is obtained by plastic deformation of a metal component or scraping of material. In the present work the authors have studied three absorption systems, which differ in relation to their shape, their working conditions and their constructive materials. All the combinations have been analyzed for applications in VIP helicopter seats.

  19. Public-Private Partnerships for Clean Energy Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-09-01

    As part of its mission, CEMI builds partnerships around strategic priorities to increase U.S. clean energy manufacturing competitiveness. This requires an “all-hands-on-deck” approach that involves the nation’s private and public sectors, universities, think tanks, and labor leaders working together.

  20. A Queuing Approach for Energy Supply in Manufacturing Facilities

    OpenAIRE

    Zavanella, Lucio; Ferretti, Ivan; Zanoni, Simone; Bettoni, Laura

    2013-01-01

    Part 1: Sustainable Production; International audience; Nowadays increasing energy efficiency is one of the main objectives of manufacturing systems so as to remain competitive despite of the foreseen increase in energy prices for the next years. We propose a novel queuing-based model for the appreciation of the energy consumption on a company base, so as to optimize the total energy costs due to electricity utilization.We propose an analytical model based on the extension of the M[x]/M/∞ mod...

  1. Slips, trips and falls at a chemical manufacturing company.

    Science.gov (United States)

    Swaen, G; Burns, C J; Collins, J J; Bodner, K M; Dizor, J F; Craun, B A; Bonner, E M

    2014-03-01

    Slips, trips and falls (STF) are a major cause of workplace injury. To examine risk factors for STF at a large US chemical manufacturing company. We conducted a case-control study of occupational STF. Cases were identified from company injury records between 1 April 2009 and 1 May 2011. Four controls per case were randomly selected from all active company workers employed during the same time. Data were collected through a questionnaire and from company medical examinations. Logistic regression was used to calculate odds ratio (OR) and 95% confidence intervals (95% CI) for personal, environmental and health-related risk factors for STF. There were 74 cases and 309 controls. The response rate was 65% for the cases and 68% for the controls. Most STF were unrelated to production activities. When examining all factors in a logistic regression model, increased OR were observed for increased body mass index (OR = 1.44, 95% CI: 1.03-2.02), having arthritis (OR = 2.11, 95% CI: 1.01-4.37), lack of exercise (OR = 2.25, 95% CI: 1.01-5.05), carrying materials (OR = 3.01, 95% CI: 1.41-6.43) and being female (OR = 2.46, 95% CI: 1.17-5.19). Reduced risk of STF was observed for never having smoked (OR = 0.48, 95% CI: 0.24-0.95), long service (OR = 0.53, 95% CI: 0.34-0.81) and persons working over 8h a day (OR = 0.42, 95% CI: 0.20-0.88). Risk factors for STF in a large US chemical company are similar to those reported from other workplaces, but we found that staying fit and healthy is important for reducing risk.

  2. Laser-assisted manufacturing of thermal energy devices

    Science.gov (United States)

    Zhang, Tao; Tewolde, Mahder; Kim, Ki-Hoon; Seo, Dong-Min; Longtin, Jon P.; Hwang, David J.

    2016-03-01

    In this study, we will present recent progress in the laser-assisted manufacturing of thermal energy devices that require suppressed thermal transport characteristics yet maintaining other functionalities such as electronic transport or mechanical strength. Examples of such devices to be demonstrated include thermoelectric generator or insulating materials. To this end, it will be shown that an additive manufacturing approaches can be facilitated and improved by unique processing capabilities of lasers in composite level. In order to tailor thermal characteristics in thermal devices, we will mainly investigate the potential of laser heating, curing, selective removal and sintering processes of material systems in the composite level.

  3. Innovations in the Use of Nuclear Energy for Sustainable Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    J. Stephen Herring

    2010-10-01

    Abstract Over the next 50 years, nuclear energy will become increasingly important in providing the electricity and heat needed both by the presently industrialized countries and by those countries which are now developing their manufacturing industries. The twin concerns of global climate change and of the vulnerability of energy supplies caused by increasing international competition will lead to a greater reliance on nuclear energy for both electricity and process heat. Conservative estimates of new nuclear construction indicate a 50% increase in capacity by 2030. Other estimates predict a tripling of present capacity. Required machine tool technologies will include the improvements in the manufacture of standard LWR components, such as pressure vessels and pumps. Further in the future, technologies for working high temperature metals and ceramics will be needed and will require new machining capabilities.

  4. 77 FR 65135 - National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources

    Science.gov (United States)

    2012-10-25

    ... AGENCY 40 CFR Part 63 RIN 2060-AQ89 National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources AGENCY: Environmental Protection Agency (EPA). ACTION: Final rule; stay. SUMMARY: On... provisions in the final National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing...

  5. Managing Your Energy: An ENERGY STAR(R) Guide for Identifying Energy Savings in Manufacturing Plants

    Energy Technology Data Exchange (ETDEWEB)

    Worrell, Ernst; Angelini, Tana; Masanet, Eric

    2010-07-27

    In the United States, industry spends over $100 billion annually to power its manufacturing plants. Companies also spend on maintenance, capital outlay, and energy services. Improving energy efficiency is vital to reduce these costs and increase earnings. Many cost-effective opportunities to reduce energy consumption are available, and this Energy Guide discusses energy-efficiency practices and energy-efficient technologies that can be applied over a broad spectrum of companies. Strategies in the guide address hot water and steam, compressed air, pumps, motors, fans, lighting, refrigeration, and heating, ventilation, and air conditioning. This guide includes descriptions of expected energy and cost savings, based on real-world applications, typical payback periods, and references to more detailed information. The information in this Energy Guide is intended to help energy and plant managers achieve cost-effective energy reductions while maintaining product quality. Further research on the economics of all measures--as well as on their applicability to different production practices?is needed to assess their cost effectiveness at individual plants.

  6. Workshop on the Global Movement and Tracking of Chemical Manufacturing Equipment

    OpenAIRE

    Center on Contemporary Conflict

    2013-01-01

    FY 2013-2014. Project Lead: Kathryn Huges & Dorothy Zolandz Before Saddam Hussein co-opted pesticide production facilities in Iraq to produce chemical weapons, the world_s inspection and verification regimes were designed to govern large-scale chemical manufacturing facilities located within developed countries. Globalization has reduced the efficacy of the current inspection regimes and opened verification gaps through the proliferation of chemical manufacturing equipment and infrastruct...

  7. Energy flux in chemical engineering design

    Energy Technology Data Exchange (ETDEWEB)

    Locke, H.B.

    1982-10-01

    Energy, money, materials and engineering are all intricately intermixed in the process of design and especially in chemical engineering design. Energy potential and density are important to rates of reaction, flow, and heat transfer for example, which all intimately affect capital charges and operating costs. Different driving forces and rates of change may operate in opposite directions, so the issues involved need to be reconciled. Energy is fundamental to chemical engineering, but its price is now largely determined by politics rather than economics. So Chemical Engineers must use energy to its best advantage for the people of the world they serve.

  8. LMDI Decomposition Analysis of Energy Consumption in the Korean Manufacturing Sector

    Directory of Open Access Journals (Sweden)

    Suyi Kim

    2017-02-01

    Full Text Available The energy consumption of Korea’s manufacturing sector has sharply increased over the past 20 years. This paper decomposes the factors influencing energy consumption in this sector using the logarithmic mean Divisia index (LMDI method and analyzes the specific characteristics of energy consumption from 1991 to 2011. The analysis reveals that the activity effect played a major role in increasing energy consumption. While the structure and intensity effects contributed to the reduction in energy consumption, the structure effect was greater than the intensity effect. Over the periods, the effects moved in opposite directions; that is, the structure effect decreased when the intensity effect increased and vice versa. The energy consumption by each industry is decomposed into two factors, activity and intensity effects. The increase of energy consumption due to the activity effect is largest in the petroleum and chemical industry, followed by the primary metal and non-ferrous industry, and the fabricated metal industry. The decrease of energy consumption due to the intensity effect is largest in the fabricated metal industry, followed by the primary metal and non-ferrous industry, and the non-metallic industry. The energy consumption due to intensity effect in the petroleum and chemical industry has risen. To save energy consumption more efficiently for addressing climate change in this sector, industrial restructuring and industry-specific energy saving policies should be introduced.

  9. Industrial consumption of energy survey - summary report of energy use in the Canadian manufacturing sector 1995-2007

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-12-15

    An Industrial Consumption of Energy (ICE) survey is conducted annually to collect data on the energy use of institutions in Canada's manufacturing sector. It plays a necessary role in monitoring the evolution of energy consumption by manufacturing industries and helping the Office of Energy (OEE) to fulfill Canada's commitment to improving energy conservation and energy efficiency. A number of factors affect energy demand in the manufacturing sector but it is difficult to establish an exhaustive list of them. Certain factors affect total energy demand while others take effect in combination; with the result attributing changes in manufacturing energy consumption to any one specific factor is quite difficult. Energy use data collected by the ICE survey from establishments representing all 21 subsectors of the manufacturing sector (NAICS 31-33) show that there is rapid growth in energy consumption, both as to amounts and energy intensity, in the manufacturing sector.

  10. Energy conservation and efficiency in manufacturing: Employee decisions and actions

    Science.gov (United States)

    Corson, Marla D.

    Energy conservation and intensity reduction efforts are becoming increasingly more prevalent and ultimately necessary, especially for energy-intensive manufacturing companies in particular to stay in business. Typical actions are to change technology, and thus, realize an energy cost savings in overall utilities. However, in today's competitive market, with climate change and other environmental impacts as well, it is necessary for the cost of energy to be valued as a cost of making a product, and thus, managed at the same level as the cost of labor or materials. This research assessed human behavior at the individual and organizational levels both at work and at home that either prompted or prohibited employees from taking daily action to conserve energy or develop greater energy efficient practices. Ultimately, the questions began with questions regarding employee views and knowledge of energy at work and at home and what drives both behaviors toward conservation or efficiency. And, the contribution identifies the key drivers, barriers, and/or incentives that affect those behaviors. The results of this study show that the key driver and motivator for energy conservation both at home and work is cost savings. The study showed that to further motivate individuals to conserve energy at home and work, more knowledge of the impact their actions have or could have as well as tools would be needed. The most poinient aspect of the research was the level of importance placed on energy conservation and the desire to conserve. The feedback given to the open ended questions was quite impressive regarding what employees have done and continue to do particularly within their homes to conserve energy. These findings brought about final recommendations that were in fact not expected but could significantly influence an increase in energy conservation at work by leveraging the existing desire to conserve which is a key component to decision making.

  11. Chemical composition, true metabolisable energy content and ...

    African Journals Online (AJOL)

    Chemical composition, true metabolisable energy content and amino acid availability of grain legumes for poultry. ... TS Brand, DA Brandt, CW Cruywagen ... energy values (nitrogen corrected true metabolisable energy content (TMEn for roosters)) as well as the lysine and methionine availability (with roosters) of the ...

  12. A study of changing patterns of energy consumption and energy efficiency in the Indian manufacturing sector

    OpenAIRE

    Jena, Pradyot

    2009-01-01

    In the present economic scenario, the key concerns in policy making in India are: how to achieve higher energy efficiency in the key sectors and how to reduce the vulnerability of the economy to external shocks. In this paper, an attempt is made to study the changing pattern of commercial energy consumption in the manufacturing sector, which is the largest user of commercial energy and to identify the alternative energy saving processes through technological upgradation. For this purpose, we ...

  13. Fact Sheet: Final Air Toxics Standards for Area Sources in the Chemical Manufacturing Industry

    Science.gov (United States)

    Fact sheet on the national air toxics standards issued October 16, 2009 by the Environmental Protection Agency (EPA) for smaller-emitting sources, known as area sources, in the chemical manufacturing industry.

  14. State Clean Energy Policies Analysis (SCEPA): State Policy and the Pursuit of Renewable Energy Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Lantz, E.; Oteri, F.; Tegen, S.; Doris, E.

    2010-02-01

    Future manufacturing of renewable energy equipment in the United States provides economic development opportunities for state and local communities. However, demand for the equipment is finite, and opportunities are limited. U.S. demand is estimated to drive total annual investments in renewable energy equipment to $14-$20 billion by 2030. Evidence from leading states in renewable energy manufacturing suggests that economic development strategies that target renewable energy sector needs by adapting existing policies attract renewable energy manufacturing more than strategies that create new policies. Literature suggests that the states that are most able to attract direct investment and promote sustained economic development can leverage diverse sets of durable assets--like human capital and modern infrastructure--as well as low barriers to market entry. State marketing strategies for acquiring renewable energy manufacturers are likely best served by an approach that: (1) is multi-faceted and long-term, (2) fits within existing broad-based economic development strategies, (3) includes specific components such as support for renewable energy markets and low barriers to renewable energy deployment, and (4) involves increased differentiation by leveraging existing assets when applicable.

  15. State Clean Energy Policies Analysis (SCEPA). State Policy and the Pursuit of Renewable Energy Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Lantz, Eric [National Renewable Energy Lab. (NREL), Golden, CO (United States); Oteri, Frank [National Renewable Energy Lab. (NREL), Golden, CO (United States); Tegen, Suzanne [National Renewable Energy Lab. (NREL), Golden, CO (United States); Doris, Elizabeth [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2010-02-01

    Future manufacturing of renewable energy equipment in the United States provides economic development opportunities for state and local communities. However, demand for the equipment is finite, and opportunities are limited. U.S. demand is estimated to drive total annual investments in renewable energy equipment to $14-$20 billion by 2030. Evidence from leading states in renewable energy manufacturing suggests that economic development strategies that target renewable energy sector needs by adapting existing policies attract renewable energy manufacturing more than strategies that create new policies. Literature suggests that the states that are most able to attract direct investment and promote sustained economic development can leverage diverse sets of durable assets—like human capital and modern infrastructure–as well as low barriers to market entry. State marketing strategies for acquiring renewable energy manufacturers are likely best served by an approach that: (1) is multi-faceted and long-term, (2) fits within existing broad-based economic development strategies, (3) includes specific components such as support for renewable energy markets and low barriers to renewable energy deployment, and (4) involves increased differentiation by leveraging existing assets when applicable.

  16. Advanced Manufacturing for a U.S. Clean Energy Economy (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-03-01

    This fact sheet is an overview of the U.S. Department of Energy's Advanced Manufacturing Office. Manufacturing is central to our economy, culture, and history. The industrial sector produces 11% of U.S. gross domestic product (GDP), employs 12 million people, and generates 57% of U.S. export value. However, U.S. industry consumes about one-third of all energy produced in the United States, and significant cost-effective energy efficiency and advanced manufacturing opportunities remain unexploited. As a critical component of the National Innovation Policy for Advanced Manufacturing, the U.S. Department of Energy's (DOE's) Advanced Manufacturing Office (AMO) is focused on creating a fertile environment for advanced manufacturing innovation, enabling vigorous domestic development of transformative manufacturing technologies, promoting coordinated public and private investment in precompetitive advanced manufacturing technology infrastructure, and facilitating the rapid scale-up and market penetration of advanced manufacturing technologies.

  17. Co-Extrusion: Advanced Manufacturing for Energy Devices

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, Corie Lynn [PARC, Palo Alto, CA (United States)

    2016-11-18

    The development of mass markets for large-format batteries, including electric vehicles (EVs) and grid support, depends on both cost reductions and performance enhancements to improve their economic viability. Palo Alto Research Center (PARC) has developed a multi-material, advanced manufacturing process called co-extrusion (CoEx) to remove multiple steps in a conventional battery coating process with the potential to simultaneously increase battery energy and power density. CoEx can revolutionize battery manufacturing across most chemistries, significantly lowering end-product cost and shifting the underlying economics to make EVs and other battery applications a reality. PARC’s scale-up of CoEx for electric vehicle (EV) batteries builds on a solid base of experience in applying CoEx to solar cell manufacturing, deposition of viscous ceramic pastes, and Li-ion battery chemistries. In the solar application, CoEx has been deployed commercially at production scale where multi-channel CoEx printheads are used to print viscous silver gridline pastes at full production speeds (>40 ft/min). This operational scale-up provided invaluable experience with the nuances of speed, yield, and maintenance inherent in taking a new technology to the factory floor. PARC has leveraged this experience, adapting the CoEx process for Lithium-ion (Li-ion) battery manufacturing. To date, PARC has worked with Li-ion battery materials and structured cathodes with high-density Li-ion regions and low-density conduction regions, documenting both energy and power performance. Modeling results for a CoEx cathode show a path towards a 10-20% improvement in capacity for an EV pouch cell. Experimentally, we have realized a co-extruded battery structure with a Lithium Nickel Manganese Cobalt (NMC) cathode at print speeds equivalent to conventional roll coating processes. The heterogeneous CoEx cathode enables improved capacity in thick electrodes at higher C-rates. The proof-of-principle coin cells

  18. DOE Zero Energy Ready Home Case Study: Southern Energy Homes — First DOE Zero Energy Ready Manufactured Home, Russellville, AL

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2014-09-01

    This home is the first manufactured home built to the DOE Zero Energy Ready Home standard and won an Affordable Builder award in the 2014 Housing Innovations Awards. This manufactured home achieved a HERS score of 57 without photovoltaics and includes superior insulation and air sealing.

  19. Survey of Alternative Feedstocks for Commodity Chemical Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    McFarlane, Joanna [ORNL; Robinson, Sharon M [ORNL

    2008-02-01

    The current high prices for petroleum and natural gas have spurred the chemical industry to examine alternative feedstocks for the production of commodity chemicals. High feedstock prices have driven methanol and ammonia production offshore. The U.S. Chemical Industry is the largest user of natural gas in the country. Over the last 30 years, alternatives to conventional petroleum and natural gas feedstocks have been developed, but have limited, if any, commercial implementation in the United States. Alternative feedstocks under consideration include coal from unconventional processing technologies, such as gasification and liquefaction, novel resources such as biomass, stranded natural gas from unconventional reserves, and heavy oil from tar sands or oil shale. These feedstock sources have been evaluated with respect to the feasibility and readiness for production of the highest volume commodity chemicals in the United States. Sources of organic compounds, such as ethanol from sugar fermentation and bitumen-derived heavy crude are now being primarily exploited for fuels, rather than for chemical feedstocks. Overall, government-sponsored research into the use of alternatives to petroleum feedstocks focuses on use for power and transportation fuels rather than for chemical feedstocks. Research is needed to reduce cost and technical risk. Use of alternative feedstocks is more common outside the United States R&D efforts are needed to make these processes more efficient and less risky before becoming more common domestically. The status of alternative feedstock technology is summarized.

  20. Chemical composition, true metabolisable energy content and ...

    African Journals Online (AJOL)

    aneldavh

    characteristics (thousand seed and hectolitre mass), chemical composition (dry matter, ash, crude protein. (CP), ether extract, acid detergent fibre, neutral detergent fibre and mineral content), energy values (nitrogen corrected true metabolisable energy content (TMEn for roosters)) as well as the lysine and methionine.

  1. Validation of the Manufactured Home Energy Audit (MHEA)

    Energy Technology Data Exchange (ETDEWEB)

    Ternes, Mark P [ORNL

    2007-12-01

    The Manufactured Home Energy Audit (MHEA) is an energy audit tool designed specifically to identify recommended weatherization measures for mobile homes as part of the U.S. Department of Energy's (DOE's) Weatherization Assistance Program. A field validation of MHEA was performed using billing/delivery data collected on 86 mobile homes heated primarily by electricity, natural gas, or propane to assess the audit's accuracy and the validity of its recommendations. The validation found that MHEA overpredicts the annual space-heating energy savings of weatherization measures to be installed in mobile homes, which leads to low realization rates, primarily because of its large overprediction of annual pre-weatherization space-heating energy consumption. However, MHEA's annual space-heating energy savings estimates and realization rates can be improved considerably using MHEA's built-in billing adjustment feature. In order to improve the accuracy of MHEA's annual space-heating energy savings estimates and realization rate, the cause of MHEA's overprediction of annual pre-weatherization space-heating energy consumption needs to be further investigated and corrected. Although MHEA's billing adjustment feature improved MHEA's annual space-heating energy savings estimates, alternative methods of making the correction that may provide improved performance should be investigated. In the interim period before permanent improvements to MHEA can be made, the following recommendations should be followed: (a) do not enter into MHEA insulation thicknesses of 1 in. or less and especially zero (0 in.) unless such low levels have been verified through visual inspection of several parts of the envelope area in question; (b) use MHEA's billing adjustment feature to develop a list of recommended measures based on adjusted energy savings if possible, especially in mobile homes that have several major energy deficiencies; and (c) do not use

  2. Use of the LITEE Lorn Manufacturing Case Study in a Senior Chemical Engineering Unit Operations Laboratory

    Science.gov (United States)

    Abraham, Nithin Susan; Abulencia, James Patrick

    2011-01-01

    This study focuses on the effectiveness of incorporating the Laboratory for Innovative Technology and Engineering Education (LITEE) Lorn Manufacturing case into a senior level chemical engineering unit operations course at Manhattan College. The purpose of using the case study is to demonstrate the relevance of ethics to chemical engineering…

  3. EPA Announces 70 Top Performing Energy Star Certified Manufacturing Plants in 29 States/ Across the country, Energy Star manufacturing plants are leading their industries by saving energy and money, combating climate change

    Science.gov (United States)

    WASHINGTON - The U.S. Environmental Protection Agency (EPA) announced today that 70 manufacturing plants have achieved Energy Star certification for their superior energy performance in 2014. Together, these manufacturing plants saved a record amount of en

  4. Two Mississippi Plants Among Top Performing Energy Star Certified Manufacturers in 29 States Across the country, Energy Star manufacturing plants are leading their industries by saving energy and money, combating climate change

    Science.gov (United States)

    ATLANTA - The U.S. Environmental Protection Agency (EPA) announced today that 70 manufacturing plants have achieved Energy Star certification for their superior energy performance in 2014. Together, these manufacturing plants saved a record amount o

  5. Vintage-level energy and environmental performance of manufacturing establishments

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.A.; Bock, M.J.; Neifer, M.J. [Argonne National Lab., IL (United States); Karlson, S.H. [Northern Illinois Univ., De Kalb, IL (United States). Dept. of Economics; Ross, M.H. [Michigan Univ., Ann Arbor, MI (United States). Dept. of Physics

    1994-05-01

    This report examines the relationship between an industrial plant`s vintage and its energy and environmental performance. Basic questions related to defining vintage and measuring the effects of the manufacturing industry`s vintage distribution of plant-level capacity and energy intensity are explored in general for six energy-intensive sectors (paper, chlorine, nitrogenous fertilizer, aluminum, steel, and cement) at the four-digit standard industrial classification (SIC) level and in detail for two sectors (steel and cement). Results show that greenfield (i.e., newly opened) plants in the paper, steel, and cement industries exhibit low fossil fuel intensities. These results are consistent with expectations. New plants in the paper and steel industries, where processes are undergoing electrification, exhibit high electricity intensities. An analysis of a subsector of the steel industry -- minimills that use scrap-based, electric arc furnaces -- reveals a decline in electricity intensity of 6.2 kilowatt-hours per ton for each newer year of installed vintage. This estimate is consistent with those of engineering studies and raises confidence that analyses of vintage effects in other industries could be conducted. When a vintage measure is assigned on the basis of investment data rather than trade association data, the vintage/performance relationship results for the cement industry are reasonably robust; thus, the analysis of vintage and performance could be extended to sectors for which only US Bureau of the Census data are available.

  6. Adsorption treatment of oxide chemical mechanical polishing wastewater from a semiconductor manufacturing plant by electrocoagulation

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Wei-Lung, E-mail: wlchou@sunrise.hk.edu.tw [Department of Safety, Health and Environmental Engineering, Hungkuang University, No. 34, Chung-Chie Road, Sha-Lu, Taichung 433, Taiwan (China); Wang, Chih-Ta [Department of Safety Health and Environmental Engineering, Chung Hwa University of Medical Technology, Tainan Hsien 717, Taiwan (China); Chang, Wen-Chun; Chang, Shih-Yu [Department of Safety, Health and Environmental Engineering, Hungkuang University, No. 34, Chung-Chie Road, Sha-Lu, Taichung 433, Taiwan (China)

    2010-08-15

    In this study, metal hydroxides generated during electrocoagulation (EC) were used to remove the chemical oxygen demand (COD) of oxide chemical mechanical polishing (oxide-CMP) wastewater from a semiconductor manufacturing plant by EC. Adsorption studies were conducted in a batch system for various current densities and temperatures. The COD concentration in the oxide-CMP wastewater was effectively removed and decreased by more than 90%, resulting in a final wastewater COD concentration that was below the Taiwan discharge standard (100 mg L{sup -1}). Since the processed wastewater quality exceeded the direct discharge standard, the effluent could be considered for reuse. The adsorption kinetic studies showed that the EC process was best described using the pseudo-second-order kinetic model at the various current densities and temperatures. The experimental data were also tested against different adsorption isotherm models to describe the EC process. The Freundlich adsorption isotherm model predictions matched satisfactorily with the experimental observations. Thermodynamic parameters, including the Gibbs free energy, enthalpy, and entropy, indicated that the COD adsorption of oxide-CMP wastewater on metal hydroxides was feasible, spontaneous and endothermic in the temperature range of 288-318 K.

  7. Effect of chemical grafting parameters on the manufacture of functionalized PVOH films having controlled water solubility

    Science.gov (United States)

    Haas, Andreas; Schlemmer, Daniel; Grupa, Uwe; Schmid, Markus

    2017-06-01

    This study investigated the chemical grafting of a single-layer poly(vinyl alcohol) (PVOH) film. The effect of the grafting parameters (grafting time, grafting temperature, and concentration of fatty acid chloride) on the hydrophobicity of the film surface and the film solubility were evaluated. The PVOH substrate film (cold-water soluble at 20°C) was manufactured by flat extrusion and had a thickness of 50 µm (± 5 µm). The chemical grafting was performed using the transfer method with palmitoyl chloride (C16). The solubility, surface energy, and water vapor transmission rate of the grafted films were measured. The process parameters which produced the most hydrophobic PVOH film were found to be a fatty acid concentration of 3%, a grafting time of 14 min, and a grafting temperature of 130°C. These studies involved systematic adjustment of the hydrophobicity of one side of PVOH films. The results open up opportunities for packing fluids in water soluble packaging.

  8. Chemical characteristics of aerosol mists in phosphate fertilizer manufacturing facilities.

    Science.gov (United States)

    Hsu, Yu-Mei; Wu, Chang-Yu; Lundgren, Dale A; Nall, J Wesley; Birky, Brian K

    2007-01-01

    Of the carcinogens listed by the National Toxicology Program (NTP), strong inorganic mists containing sulfuric acid were identified as a known human carcinogen. In this study, aerosol sampling was conducted at 24 locations in eight Florida phosphoric acid and concentrated fertilizer manufacturing plants and two locations as background in Winter Haven and Gainesville, Florida, using dichotomous samplers. The locations were selected where sulfuric acid mist may potentially exist, including sulfuric acid pump tank areas, belt or rotating table phosphoric acid filter floors, sulfuric acid truck loading/unloading stations, phosphoric acid production reactors (attack tanks), and a concentrated fertilizer granulator during scrubbing with a weak sulfuric acid mixture. An ion chromatography system was used to analyze sulfate and other water soluble ion species. In general, sulfate, fluoride, ammonium, and phosphate were the major species in the fertilizer facilities. For the rotating table/belt phosphoric acid filter floor, phosphate and fluoride were the dominant species for PM10, and the maximum concentrations were 170 and 106 microg/m3, respectively. For the attack tank, fluoride was the dominant species for PM10, and the maximum concentration was 462 microg/m3. At the sulfuric acid pump tank, sulfate was the dominant species, and the maximum PM10 sulfate concentration was 181 microg/m3. The concentration of PM10 sulfate including ammonium sulfate, calcium sulfate, and sulfuric acid were lower than 0.2 mg/m3 at all locations. The aerosols at the filter floor and the attack tank were acidic. The coarse mode aerosol at the sulfuric acid pump tank (an outdoor location) was acidic, whereas the fine mode aerosol was neutral to basic.

  9. Identification of goat milk powder by manufacturer using multiple chemical parameters.

    Science.gov (United States)

    McLeod, Rebecca J; Prosser, Colin G; Wakefield, Joshua W

    2016-02-01

    Concentrations of multiple elements and ratios of stable isotopes of carbon and nitrogen were measured and combined to create a chemical fingerprint of production batches of goat whole milk powder (WMP) produced by different manufacturers. Our objectives were to determine whether or not differences exist in the chemical fingerprint among samples of goat WMP produced at different sites, and assess temporal changes in the chemical fingerprint in product manufactured at one site. In total, 58 samples of goat WMP were analyzed by inductively coupled plasma-mass spectrometry as well as isotope ratio mass spectrometry and a suite of 13 elements (Li, Na, Mg, K, Ca, Mn, Cu, Zn, Rb, Sr, Mo, Cs, and Ba), δ(13)C, and δ(15)N selected to create the chemical fingerprint. Differences in the chemical fingerprint of samples between sites and over time were assessed using principal components analysis and canonical analysis of principal coordinates. Differences in the chemical fingerprints of samples between production sites provided a classification success rate (leave-one-out classification) of 98.1%, providing a basis for using the approach to test the authenticity of product manufactured at a site. Within one site, the chemical fingerprint of samples produced at the beginning of the production season differed from those produced in the middle and late season, driven predominantly by lower concentrations of Na, Mg, K, Mn, and Rb, and higher concentrations of Ba and Cu. This observed temporal variability highlights the importance of obtaining samples from throughout the season to ensure a representative chemical fingerprint is obtained for goat WMP from a single manufacturing site. The reconstitution and spray drying of samples from one manufacturer by the other manufacturer enabled the relative influence of the manufacturing process on the chemical fingerprint to be examined. It was found that such reprocessing altered the chemical fingerprint, although the degree of alteration

  10. 77 FR 76952 - Energy Conservation Program for Consumer Products: Association of Home Appliance Manufacturers...

    Science.gov (United States)

    2012-12-31

    ... Part 430 Energy Conservation Program for Consumer Products: Association of Home Appliance Manufacturers...) received a petition from the Association of Home Appliance Manufacturers (AHAM) requesting reconsideration..., amendment, or repeal of a rule.'' (5 U.S.C. 553(e)). The Association of Home Appliance Manufacturers (AHAM...

  11. Impact of current good manufacturing practices and emission regulations and guidances on the discharge of pharmaceutical chemicals into the environment from manufacturing, use, and disposal.

    OpenAIRE

    Velagaleti, Ranga; Burns, Philip K; Gill, Michael; Prothro, James

    2002-01-01

    The current Good Manufacturing Practice (cGMP) and effluent emission (use and disposal) regulations of the U.S. Food and Drug Administration (FDA) and manufacturing effluent discharge and emission regulations of the U.S. Environmental Protection Agency (U.S. EPA) require contained manufacture, use, and disposal of pharmaceuticals with the goal of minimizing the release of pharmaceutical chemicals into the environment. However, debate has recently arisen in several scientific forums over wheth...

  12. Building America Case Study: Southern Energy Homes, First DOE Zero Energy Ready Manufactured Home, Russellville, Alabama

    Energy Technology Data Exchange (ETDEWEB)

    2016-03-01

    Three side-by-side lab houses were built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes.The lab houses in Russellville, Alabama compared the performance of three homes built to varying levels of thermal integrity and HVAC equipment: a baseline HUD-code home equipped with an electric furnace and a split system air conditioner; an ENERGY STAR manufactured home with an enhanced thermal envelope and traditional split system heat pump; and a house designed to qualify for Zero Energy Ready Home designation with a ductless mini-split heat pump with transfer fan distribution system in place of the traditional duct system for distribution. Experiments were conducted in the lab houses to evaluate impact on energy and comfort of interior door position, window blind position and transfer fan operation. The report describes results of tracer gas and co-heating tests and presents calculation of the heat pump coefficient of performance for both the traditional heat pump and the ductless mini-split. A series of calibrated energy models was developed based on measured data and run in three locations in the Southeast to compare annual energy usage of the three homes.

  13. Chemicals Determined Not Likely to Present an Unreasonable Risk Following Pre-Manufacture Notification Review

    Science.gov (United States)

    This page describes the regulatory determination EPA has made following review of pre-manufacture notifications under section 5 of TSCA, as amended by the Frank R. Lautenberg Chemical Safety for the 21st Century law, P.L. 114-182.

  14. 40 CFR 455.20 - Applicability; description of the organic pesticide chemicals manufacturing subcategory.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the organic pesticide chemicals manufacturing subcategory. 455.20 Section 455.20 Protection of Environment...; Endothall Acid; EXD (Herbisan); Gibberellic Acid; Glyphosate; Naphthalene Acetic Acid; Propargite; 1,8...

  15. 76 FR 13514 - National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources

    Science.gov (United States)

    2011-03-14

    ... AGENCY 40 CFR Part 63 RIN 2060-AQ89 National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources AGENCY: Environmental Protection Agency (EPA). ACTION: Final rule. SUMMARY: EPA is issuing this final rule to stay the requirement for certain affected sources to comply with the title V...

  16. Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Pulp and Paper Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Sabine Brueske, Caroline Kramer, Aaron Fisher

    2015-06-01

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. pulp and paper manufacturing. The study relies on multiple sources to estimate the energy used in six individual process areas, representing 52% of sector-wide energy consumption. Energy savings opportunities for individual processes are based on technologies currently in use or under development; the potential savings are then extrapolated to estimate sector-wide energy savings opportunity

  17. Bandwidth Study on Energy Use and Potential Energy Saving Opportunities in U.S. Iron and Steel Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Keith Jamison, Caroline Kramer, Sabine Brueske, Aaron Fisher

    2015-06-01

    Energy bandwidth studies of U.S. manufacturing sectors can serve as foundational references in framing the range (or bandwidth) of potential energy savings opportunities. This bandwidth study examines energy consumption and potential energy savings opportunities in U.S. iron and steel manufacturing. The study relies on multiple sources to estimate the energy used in six individual process areas and select subareas, representing 82% of sector-wide energy consumption. Energy savings opportunities for individual processes and subareas are based on technologies currently in use or under development; the potential savings are then extrapolated to estimate sector-wide energy savings opportunity.

  18. Energy-Saving Opportunities for Manufacturing Companies, International Fact Sheet (Spanish)

    Energy Technology Data Exchange (ETDEWEB)

    2010-08-01

    This English/Spanish fact sheet describes the Industrial Technologies Program Save Energy Now model and provides information on tools and resources to help manufacturing facilities reduce industrial energy intensity.

  19. Energy-Saving Opportunities for Manufacturing Companies (English/Portuguese Brochure)

    Energy Technology Data Exchange (ETDEWEB)

    2011-07-01

    This English/Portuguese brochure describes the Industrial Technologies Program Save Energy Now model and provides information on tools and resources to help manufacturing facilities reduce industrial energy intensity.

  20. 40 CFR 723.175 - Chemical substances used in or for the manufacture or processing of instant photographic and peel...

    Science.gov (United States)

    2010-07-01

    ... manufacture or processing of instant photographic and peel-apart film articles. 723.175 Section 723.175... manufacture or processing of instant photographic and peel-apart film articles. (a) Purpose and scope. (1... chemical substances used in or for the manufacture or processing of instant photographic and peel-apart...

  1. 21 CFR 1310.21 - Sale by Federal departments or agencies of chemicals which could be used to manufacture...

    Science.gov (United States)

    2010-04-01

    ... chemicals which could be used to manufacture controlled substances. 1310.21 Section 1310.21 Food and Drugs... manufacture controlled substances. (a) A Federal department or agency may not sell from the stocks of the... Administration, could be used in the manufacture of a controlled substance, unless the Administrator certifies in...

  2. Analytics for smart energy management tools and applications for sustainable manufacturing

    CERN Document Server

    Oh, Seog-Chan

    2016-01-01

    This book introduces the issues and problems that arise when implementing smart energy management for sustainable manufacturing in the automotive manufacturing industry and the analytical tools and applications to deal with them. It uses a number of illustrative examples to explain energy management in automotive manufacturing, which involves most types of manufacturing technology and various levels of energy consumption. It demonstrates how analytical tools can help improve energy management processes, including forecasting, consumption, and performance analysis, emerging new technology identification as well as investment decisions for establishing smart energy consumption practices. It also details practical energy management systems, making it a valuable resource for professionals involved in real energy management processes, and allowing readers to implement the procedures and applications presented.

  3. E3: Economy - Energy - Environment; Supporting Manufacturing Leadership through Sustainability

    Data.gov (United States)

    U.S. Environmental Protection Agency — The E3 initiative is designed to help you thrive in a new business era focused on sustainability and, working together, to promote sustainable manufacturing and...

  4. 40 CFR Table 1 to Subpart Vvvvvv... - Hazardous Air Pollutants Used To Determine Applicability of Chemical Manufacturing Operations

    Science.gov (United States)

    2010-07-01

    ... Determine Applicability of Chemical Manufacturing Operations 1 Table 1 to Subpart VVVVVV of Part 63... Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources Pt. 63, Subpt. VVVVVV, Table 1 Table 1 to Subpart VVVVVV of Part 63—Hazardous Air Pollutants Used To Determine Applicability of...

  5. Applicability of chemical vapour polishing of additive manufactured parts to meet production-quality

    DEFF Research Database (Denmark)

    Pedersen, D. B.; Hansen, H. N.; Nielsen, J. S.

    2014-01-01

    The Fused Deposition Modelling (FDM) method is the most rapidly growing Additive Manufacturing (AM) method[1]. FDM employs a 2.5D deposition scheme which induce a step-ladder shaped surface definition [2], with seams of the individual layers clearly visible[3]. This paper investigate to which...... extend chemical vapour polishing can be applied to eliminate the layered surfaces from FDM, so that a polished surface quality is obtained. It is quantified to what extend parts can be vapour polished and how geometrical and mechanical properties alter. The fundamental question is whether the surfaces...... of FDM manufactured parts can be taken from their current quality into the precision engineering domain....

  6. Manufacturing Energy Intensity and Opportunity Analysis for Fiber-Reinforced Polymer Composites and Other Lightweight Materials

    Energy Technology Data Exchange (ETDEWEB)

    Liddell, Heather; Brueske, Sabine; Carpenter, Alberta; Cresko, Joseph

    2016-09-22

    With their high strength-to-weight ratios, fiber-reinforced polymer (FRP) composites are important materials for lightweighting in structural applications; however, manufacturing challenges such as low process throughput and poor quality control can lead to high costs and variable performance, limiting their use in commercial applications. One of the most significant challenges for advanced composite materials is their high manufacturing energy intensity. This study explored the energy intensities of two lightweight FRP composite materials (glass- and carbon-fiber-reinforced polymers), with three lightweight metals (aluminum, magnesium, and titanium) and structural steel (as a reference material) included for comparison. Energy consumption for current typical and state-of-the-art manufacturing processes were estimated for each material, deconstructing manufacturing process energy use by sub-process and manufacturing pathway in order to better understand the most energy intensive steps. Energy saving opportunities were identified and quantified for each production step based on a review of applied R&D technologies currently under development in order to estimate the practical minimum energy intensity. Results demonstrate that while carbon fiber reinforced polymer (CFRP) composites have the highest current manufacturing energy intensity of all materials considered, the large differences between current typical and state-of-the-art energy intensity levels (the 'current opportunity') and between state-of-the-art and practical minimum energy intensity levels (the 'R&D opportunity') suggest that large-scale energy savings are within reach.

  7. Optimization of energy input for massive forming manufacturing processes. Optimaler Energieeinsatz bei der Fertigung durch Massivumformung

    Energy Technology Data Exchange (ETDEWEB)

    Herlan, T. (Stuttgart Univ. (Germany, F.R.). Inst. fuer Umformtechnik)

    1989-01-01

    The specific end or primary energy consumption of single manufacturing stages is determined with the help of process chain analysis. The overall system considered is divided into process chain segments which themselves are represented in units of process stages. For the investigation of the energy used in single-piece manufacture by massive forming, there is a projected process stage which shows the energy consumption of the initial semi-finished product. The second process stage determines the energy used for manufacturing by means of massive forming. The materials examined are steel and aluminium materials from which workpieces are produced almost waste-free by means of cold, warm or hot extrusion. The required energy consumption as well as the manufacturing and energy costs for any manufacturing by means of massive forming are determined with the help of a computer program. From surveys of several manufacturing sequences it can be shown that 10-20% of the energy consumption can be saved under existing operational conditions, without investments having to be made. On a long-term basis, up to 40% of the energy consumption may be saved by adjusting the manufacturing equipment. (orig./MM).

  8. 75 FR 7556 - Energy Efficiency Standards for Manufactured Housing

    Science.gov (United States)

    2010-02-22

    ... Energy Efficiency and Renewable Energy, Building Technologies Program, Mailstop EE-2J, 1000 Independence... AGENCY: Office of Energy Efficiency and Renewable Energy, Department of Energy. ACTION: Advance notice of... the message. Mail: Ms. Brenda Edwards, U.S. Department of Energy, Building Technologies Program...

  9. Marketing energy conservation options to Northwest manufactured home buyers. Revision 1

    Energy Technology Data Exchange (ETDEWEB)

    Hendrickson, P.L.; Mohler, B.L.; Taylor, Z.T.; Lee, A.D.; Onisko, S.A.

    1985-10-01

    Manufactured, or HUD-Code, homes comprise a growing share of the housing stock in the Northwest, as well as nationally. Their relatively low cost has made them especially attractive to lower income families, first-time home-buyers, and retired persons. The characteristics of manufactured home (MH) buyers, the unique energy consumption characteristics of the homes, and their increasing market share make this market an especially critical one for energy consumption and conservation planning in the Northwest. This study relies on extensive, existing survey data and new analyses to develop information that can potentially assist the design of a marketing plan to achieve energy conservation in new manufactured homes. This study has the objective of assisting BPA in the development of a regional approach in which numerous organizations and parties would participate to achieve conservation in new manufactured homes. A previous survey and information collected for this study from regional dealers and manufacturers provide an indication of the energy conservation options being sold to manufactured home buyers in the PNW. Manufacturers in the Northwest appear to sell homes that usually exceed the HUD thermal requirements. Manufacturers typically offer efficiency improvements in packages that include fixed improvements in insulation levels, glazing, and infiltration control. Wholesale costs of these packages range from about $100 to $1500. Typical packages include significant upgrades in floor insulation values with modest upgrades in ceilings and walls. This study identifies trends and impacts that a marketing plan should consider to adequately address the financial concerns of manufactured home buyers.

  10. Using an energy management strategy to drive improved business results and improve manufacturing operations

    Energy Technology Data Exchange (ETDEWEB)

    Leroux, Marc

    2010-09-15

    Energy typically represents the single largest controllable cost in manufacturing, and is under constant scrutiny by all levels of management. In this paper we will examine the role and components of an energy management strategy, and focus on the benefits of looking at the strategy from a business perspective. We will then examine the role that an effective program, either existing or new, can play in a collaborative manufacturing environment, and how these improvements can reduce energy requirements while maintaining, or improving productivity.

  11. Prediction-based manufacturing center self-adaptive demand side energy optimization in cyber physical systems

    Science.gov (United States)

    Sun, Xinyao; Wang, Xue; Wu, Jiangwei; Liu, Youda

    2014-05-01

    Cyber physical systems(CPS) recently emerge as a new technology which can provide promising approaches to demand side management(DSM), an important capability in industrial power systems. Meanwhile, the manufacturing center is a typical industrial power subsystem with dozens of high energy consumption devices which have complex physical dynamics. DSM, integrated with CPS, is an effective methodology for solving energy optimization problems in manufacturing center. This paper presents a prediction-based manufacturing center self-adaptive energy optimization method for demand side management in cyber physical systems. To gain prior knowledge of DSM operating results, a sparse Bayesian learning based componential forecasting method is introduced to predict 24-hour electric load levels for specific industrial areas in China. From this data, a pricing strategy is designed based on short-term load forecasting results. To minimize total energy costs while guaranteeing manufacturing center service quality, an adaptive demand side energy optimization algorithm is presented. The proposed scheme is tested in a machining center energy optimization experiment. An AMI sensing system is then used to measure the demand side energy consumption of the manufacturing center. Based on the data collected from the sensing system, the load prediction-based energy optimization scheme is implemented. By employing both the PSO and the CPSO method, the problem of DSM in the manufacturing center is solved. The results of the experiment show the self-adaptive CPSO energy optimization method enhances optimization by 5% compared with the traditional PSO optimization method.

  12. Controlling organic chemical hazards in food manufacturing: a hazard analysis critical control points (HACCP) approach.

    Science.gov (United States)

    Ropkins, K; Beck, A J

    2002-08-01

    Hazard analysis by critical control points (HACCP) is a systematic approach to the identification, assessment and control of hazards. Effective HACCP requires the consideration of all hazards, i.e., chemical, microbiological and physical. However, to-date most 'in-place' HACCP procedures have tended to focus on the control of microbiological and physical food hazards. In general, the chemical component of HACCP procedures is either ignored or limited to applied chemicals, e.g., food additives and pesticides. In this paper we discuss the application of HACCP to a broader range of chemical hazards, using organic chemical contaminants as examples, and the problems that are likely to arise in the food manufacturing sector. Chemical HACCP procedures are likely to result in many of the advantages previously identified for microbiological HACCP procedures: more effective, efficient and economical than conventional end-point-testing methods. However, the high costs of analytical monitoring of chemical contaminants and a limited understanding of formulation and process optimisation as means of controlling chemical contamination of foods are likely to prevent chemical HACCP becoming as effective as microbiological HACCP.

  13. Clean Energy Manufacturing: U.S. Competitiveness and State Policy Strategies (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Lantz, E.

    2014-02-01

    The capital intensive nature of clean energy technologies suggests that manufacturing clean energy equipment has the potential to support state and local economic development efforts. However, manufacturing siting decisions tend to be complex and multi-variable decision processes that require in-depth knowledge of specific markets, the logistical requirements of a given technology, and insight into global clean tech trends. This presentation highlights the potential of manufacturing in supporting economic development opportunities while also providing examples of the financial considerations affecting manufacturing facility siting decisions for wind turbine blades and solar PV. The presentation also includes discussion of other more qualitative drivers of facility siting decisions as gleaned from NREL industry interviews and discusses strategies state and local policymakers may employee to bolster their chances of successfully attracting clean energy manufacturers to their localities.

  14. U.S. Wind Energy Manufacturing & Supply Chain: A Competitive Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Fullenkamp, Patrick [Global WindNetwork, Cleveland, OH (United States)

    2014-06-15

    The Global Wind Network (GLWN) assessed the key factors that determine wind energy component manufacturing costs and pricing on a global basis in order to provide a better understanding of the factors that will help enhance the competitiveness of U.S. manufacturers, and reduce installed system costs.

  15. Simulation based energy-resource efficient manufacturing integrated with in-process virtual management

    Science.gov (United States)

    Katchasuwanmanee, Kanet; Cheng, Kai; Bateman, Richard

    2016-09-01

    As energy efficiency is one of the key essentials towards sustainability, the development of an energy-resource efficient manufacturing system is among the great challenges facing the current industry. Meanwhile, the availability of advanced technological innovation has created more complex manufacturing systems that involve a large variety of processes and machines serving different functions. To extend the limited knowledge on energy-efficient scheduling, the research presented in this paper attempts to model the production schedule at an operation process by considering the balance of energy consumption reduction in production, production work flow (productivity) and quality. An innovative systematic approach to manufacturing energy-resource efficiency is proposed with the virtual simulation as a predictive modelling enabler, which provides real-time manufacturing monitoring, virtual displays and decision-makings and consequentially an analytical and multidimensional correlation analysis on interdependent relationships among energy consumption, work flow and quality errors. The regression analysis results demonstrate positive relationships between the work flow and quality errors and the work flow and energy consumption. When production scheduling is controlled through optimization of work flow, quality errors and overall energy consumption, the energy-resource efficiency can be achieved in the production. Together, this proposed multidimensional modelling and analysis approach provides optimal conditions for the production scheduling at the manufacturing system by taking account of production quality, energy consumption and resource efficiency, which can lead to the key competitive advantages and sustainability of the system operations in the industry.

  16. Chemical heat pump and chemical energy storage system

    Science.gov (United States)

    Clark, Edward C.; Huxtable, Douglas D.

    1985-08-06

    A chemical heat pump and storage system employs sulfuric acid and water. In one form, the system includes a generator and condenser, an evaporator and absorber, aqueous acid solution storage and water storage. During a charging cycle, heat is provided to the generator from a heat source to concentrate the acid solution while heat is removed from the condenser to condense the water vapor produced in the generator. Water is then stored in the storage tank. Heat is thus stored in the form of chemical energy in the concentrated acid. The heat removed from the water vapor can be supplied to a heat load of proper temperature or can be rejected. During a discharge cycle, water in the evaporator is supplied with heat to generate water vapor, which is transmitted to the absorber where it is condensed and absorbed into the concentrated acid. Both heats of dilution and condensation of water are removed from the thus diluted acid. During the discharge cycle the system functions as a heat pump in which heat is added to the system at a low temperature and removed from the system at a high temperature. The diluted acid is stored in an acid storage tank or is routed directly to the generator for reconcentration. The generator, condenser, evaporator, and absorber all are operated under pressure conditions specified by the desired temperature levels for a given application. The storage tanks, however, can be maintained at or near ambient pressure conditions. In another form, the heat pump system is employed to provide usable heat from waste process heat by upgrading the temperature of the waste heat.

  17. Development of flexible, free-standing, thin films for additive manufacturing and localized energy generation

    Science.gov (United States)

    Clark, Billy; McCollum, Jena; Pantoya, Michelle L.; Heaps, Ronald J.; Daniels, Michael A.

    2015-08-01

    Film energetics are becoming increasingly popular because a variety of technologies are driving a need for localized energy generation in a stable, safe and flexible form. Aluminum (Al) and molybdenum trioxide (MoO3) composites were mixed into a silicon binder and extruded using a blade casting technique to form flexible free-standing films ideal for localized energy generation. Since this material can be extruded onto a surface it is well suited to additive manufacturing applications. This study examines the influence of 0-35% by mass potassium perchlorate (KClO4) additive on the combustion behavior of these energetic films. Without KClO4 the film exhibits thermal instabilities that produce unsteady energy propagation upon reaction. All films were cast at a thickness of 1 mm with constant volume percent solids to ensure consistent rheological properties. The films were ignited and flame propagation was measured. The results show that as the mass percent KClO4 increased, the flame speed increased and peaked at 0.43 cm/s and 30 wt% KClO4. Thermochemical equilibrium simulations show that the heat of combustion increases with increasing KClO4 concentration up to a maximum at 20 wt% when the heat of combustion plateaus, indicating that the increased chemical energy liberated by the additional KClO4 promotes stable energy propagation. Differential scanning calorimeter and thermogravimetric analysis show that the silicone binder participates as a fuel and reacts with KClO4 adding energy to the reaction and promoting propagation.

  18. Development of flexible, free-standing, thin films for additive manufacturing and localized energy generation

    Directory of Open Access Journals (Sweden)

    Billy Clark

    2015-08-01

    Full Text Available Film energetics are becoming increasingly popular because a variety of technologies are driving a need for localized energy generation in a stable, safe and flexible form. Aluminum (Al and molybdenum trioxide (MoO3 composites were mixed into a silicon binder and extruded using a blade casting technique to form flexible free-standing films ideal for localized energy generation. Since this material can be extruded onto a surface it is well suited to additive manufacturing applications. This study examines the influence of 0-35% by mass potassium perchlorate (KClO4 additive on the combustion behavior of these energetic films. Without KClO4 the film exhibits thermal instabilities that produce unsteady energy propagation upon reaction. All films were cast at a thickness of 1 mm with constant volume percent solids to ensure consistent rheological properties. The films were ignited and flame propagation was measured. The results show that as the mass percent KClO4 increased, the flame speed increased and peaked at 0.43 cm/s and 30 wt% KClO4. Thermochemical equilibrium simulations show that the heat of combustion increases with increasing KClO4 concentration up to a maximum at 20 wt% when the heat of combustion plateaus, indicating that the increased chemical energy liberated by the additional KClO4 promotes stable energy propagation. Differential scanning calorimeter and thermogravimetric analysis show that the silicone binder participates as a fuel and reacts with KClO4 adding energy to the reaction and promoting propagation.

  19. A new energy efficiency index for the german manufacturing sector

    OpenAIRE

    Mandel, Jörg; Sauer, Alexander

    2014-01-01

    Reliable measurements of energy efficiency relevant developments are of increasing importance to decision makers on various levels. In order to effectively assess the current situation as well as future advancements in the field of energy efficiency, index concepts are inevitable. The paper briefly reviews existing energy efficiency figures applied in Germany followed by the description of the concept and implications of a new leading energy efficiency indicator that is tailored towards the m...

  20. Field Evaluation of Advances in Energy-Efficiency Practices for Manufactured Homes

    Energy Technology Data Exchange (ETDEWEB)

    Levy, E. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States); Dentz, J. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States); Ansanelli, E. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States); Barker, G. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States); Rath, P. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States); Dadia, D. [Advanced Residential Integrated Energy Solutions (ARIES) Collaborative, New York, NY (United States)

    2016-03-01

    Through field-testing and analysis, this project evaluated whole-building approaches and estimated the relative contributions of select technologies toward reducing energy use related to space conditioning in new manufactured homes. Three lab houses of varying designs were built and tested side-by-side under controlled conditions in Russellville, Alabama. The tests provided a valuable indicator of how changes in the construction of manufactured homes can contribute to significant reductions in energy use.

  1. An integrated DEA PCA numerical taxonomy approach for energy efficiency assessment and consumption optimization in energy intensive manufacturing sectors

    Energy Technology Data Exchange (ETDEWEB)

    Azadeh, A.; Amalnick, M.S.; Ghaderi, S.F.; Asadzadeh, S.M. [Department of Industrial Engineering, Faculty of Engineering, Center of Excellence for Intelligent Experimental Mechanics, Research Institute of Energy Management and Planning, P.O. Box 14178-43111, University of Tehran (Iran); Department of Engineering Optimization Research, Faculty of Engineering, Center of Excellence for Intelligent Experimental Mechanics, Research Institute of Energy Management and Planning, P.O. Box 14178-43111, University of Tehran (Iran)

    2007-07-15

    This paper introduces an integrated approach based on data envelopment analysis (DEA), principal component analysis (PCA) and numerical taxonomy (NT) for total energy efficiency assessment and optimization in energy intensive manufacturing sectors. Total energy efficiency assessment and optimization of the proposed approach considers structural indicators in addition conventional consumption and manufacturing sector output indicators. The validity of the DEA model is verified and validated by PCA and NT through Spearman correlation experiment. Moreover, the proposed approach uses the measure-specific super-efficiency DEA model for sensitivity analysis to determine the critical energy carriers. Four energy intensive manufacturing sectors are discussed in this paper: iron and steel, pulp and paper, petroleum refining and cement manufacturing sectors. To show superiority and applicability, the proposed approach has been applied to refinery sub-sectors of some OECD (Organization for Economic Cooperation and Development) countries. This study has several unique features which are: (1) a total approach which considers structural indicators in addition to conventional energy efficiency indicators; (2) a verification and validation mechanism for DEA by PCA and NT and (3) utilization of DEA for total energy efficiency assessment and consumption optimization of energy intensive manufacturing sectors. (author)

  2. Energy intensity and manufacturing firm characteristics in Sub-Saharan African countries

    OpenAIRE

    Kaulich, Florian; Luken, Ralph; Mhlanga, Alois; Polzerova, Ingrid

    2016-01-01

    We draw on a unique dataset for energy use by manufacturing firms in 18 Sub-Saharan African countries to estimate the relationship between energy intensity of production and firms' characteristics. Our results show that lower levels of energy intensity are associated with export activity, foreign ownership, size and capital-labor ratio, while higher levels of energy intensity are associated with a higher share of fuels in total energy consumption. We do not find a statistically significant re...

  3. Decomposition and Decoupling Analysis of Energy-Related Carbon Emissions from China Manufacturing

    Directory of Open Access Journals (Sweden)

    Qingchun Liu

    2015-01-01

    Full Text Available The energy-related carbon emissions of China’s manufacturing increased rapidly, from 36988.97 × 104 tC in 1996 to 74923.45 × 104 tC in 2012. To explore the factors to the change of the energy-related carbon emissions from manufacturing sector and the decoupling relationship between energy-related carbon emissions and economic growth, the empirical research was carried out based on the LMDI method and Tapio decoupling model. We found that the production scale contributed the most to the increase of the total carbon emissions, while the energy intensity was the most inhibiting factor. And the effects of the intrastructure and fuel mix on the change of carbon emissions were relatively weak. At a disaggregative level within manufacturing sector, EI subsector had a greater impact on the change of the total carbon emissions, with much more potentiality of energy conservation and emission reduction. Weak decoupling of manufacturing sector carbon emissions from GDP could be observed in the manufacturing sector and EI subsector, while strong decoupling state appeared in NEI subsector. Several advices were put forward, such as adjusting the fuel structure and optimizing the intrastructure and continuing to improve the energy intensity to realize the manufacturing sustainable development in low carbon pattern.

  4. Multiple criteria evaluation of current energy resources for Turkish manufacturing industry

    Energy Technology Data Exchange (ETDEWEB)

    Onut, S.; Tuzkaya, U.R.; Saadet, N. [Yildiz Technical University, Istanbul (Turkey)

    2008-06-15

    Energy is the main component of natural resources of developing, as well as developed, countries like Turkey. Because of economic and social developments, the demand for energy, in general, has increased considerably in Turkey. Since Turkey is not an oil or natural gas (NG) producing country, the energy resource usage for energy consumption should be effective. The Turkish industrial sector comprises approximately 36% of Turkey's primary energy consumption, and the manufacturing industry is the largest industrial sector. In this study, the focus was on the manufacturing industry as the major energy consuming sector in Turkey, and it was analyzed in terms of efficient use of energy resources. The most widely used energy resources in the Turkish manufacturing industry, namely fuel-oil, coal, electricity, LPG and NG were taken into account. Evaluation and selection of current energy resources in this selected industry can be viewed as a multiple criteria decision making (MCDM) problem, including human judgments, tangible and intangible criteria and priorities and trade offs between goals and criteria. The analytic network process (ANP), one of the MCDM methods, was used to evaluate the most suitable energy resources for the manufacturing industry in this study.

  5. Multiple criteria evaluation of current energy resources for Turkish manufacturing industry

    Energy Technology Data Exchange (ETDEWEB)

    Oenuet, Semih; Tuzkaya, Umut Rifat; Saadet, Narthan [Department of Industrial Engineering, Mechanical Faculty, Yildiz Technical University, 34349 Istanbul (Turkey)

    2008-06-15

    Energy is the main component of natural resources of developing, as well as developed, countries like Turkey. Because of economic and social developments, the demand for energy, in general, has increased considerably in Turkey. Since Turkey is not an oil or natural gas (NG) producing country, the energy resource usage for energy consumption should be effective. The Turkish industrial sector comprises approximately 36% of Turkey's primary energy consumption, and the manufacturing industry is the largest industrial sector. In this study, the focus was on the manufacturing industry as the major energy consuming sector in Turkey, and it was analyzed in terms of efficient use of energy resources. The most widely used energy resources in the Turkish manufacturing industry, namely fuel-oil, coal, electricity, LPG and NG were taken into account. Evaluation and selection of current energy resources in this selected industry can be viewed as a multiple criteria decision making (MCDM) problem, including human judgments, tangible and intangible criteria and priorities and trade offs between goals and criteria. The analytic network process (ANP), one of the MCDM methods, was used to evaluate the most suitable energy resources for the manufacturing industry in this study. (author)

  6. Forecasting the Energy Consumption of China’s Manufacturing Using a Homologous Grey Prediction Model

    Directory of Open Access Journals (Sweden)

    Bo Zeng

    2017-10-01

    Full Text Available With the rapid development of China’s manufacturing, energy consumption has increased rapidly, and this has become a major bottleneck affecting the sustainable development of China’s economy. This paper deduces and constructs a homologous grey prediction model with one variable and one first order equation (HGEM(1,1 for forecasting the total energy consumption of China’s manufacturing based on the Grey system theory. Both parameter estimation (PE and the deduction of the final restored expression (FRE of the HGEM(1,1 model are all from the time response expression of the whitenization differential equation, which solves the ‘non-homologous’ defects of PE and FRE with traditional grey prediction models. HGEM(1,1 has good performance and can unbiasedly simulate a homogeneous/non-homogeneous exponential function sequence and a linear function sequence. Then, the HGEM(1,1model is used to simulate and forecast the total energy consumption of China’s energy manufacturing, and the results show that the comprehensive performance of this model is much better than that of the classic Grey Model with one variable and single order equation, GM(1,1 for short and the frequently-used Discrete Grey Model with one variable and single order equation, DGM(1,1 for short. Finally, we forecast the total energy consumption of China’s manufacturing industry during the years 2018–2024. The results show that the total energy consumption in China’s manufacturing is slowing down but is still too large. For this, some measures, such as optimizing the manufacturing structure and speeding up the development and promotion of energy saving and emission reduction technologies, to ensure the effective supply of energy in China’s manufacturing industry are suggested.

  7. Economic reform, energy, and development: the case of Mexican manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Aguayo, Francisco [El Colegio de Mexico, Program on Science, Technology, and Development (Mexico); Gallagher, Kevin P. [Global Development and Environment Inst., Fletcher School of Law and Diplomacy, Medford, CA (United States); Tufts Univ., Cabot Intercultural Center, Medford, MA (United States)

    2005-05-01

    Given increasing concern over global climate change and national security there is a burgeoning interest in examining the relationship between economic growth and energy use in developed and developing countries. More specifically, decoupling energy use per unit of gross domestic product (GDP) has fast come to be seen as in the interests of national economies and the world as a whole. Recent attention has been paid to the dramatic decreases in the energy intensity of the Chinese economy, which fell by 55% between 1975 and 1995. Do other developing economies follow similar trajectories? This paper examines the energy intensity of the Mexican economy for the period 1988-1998. Although the long-term trend in Mexican energy intensity is rising, the energy intensity of the Mexican economy began to decline in 1988. This paper explores the factors that have contributed to this reduction. Diminishing Mexican energy use per unit of GDP has been driven by significant decreases in industrial energy intensity. We show that these changes have resulted from changes in the composition of Mexican industrial structure, and technological change. (Author)

  8. Low energy production processes in manufacturing of silicon solar cells

    Science.gov (United States)

    Kirkpatrick, A. R.

    1976-01-01

    Ion implantation and pulsed energy techniques are being combined for fabrication of silicon solar cells totally under vacuum and at room temperature. Simplified sequences allow very short processing times with small process energy consumption. Economic projections for fully automated production are excellent.

  9. Carbon materials for chemical capacitive energy storage.

    Science.gov (United States)

    Zhai, Yunpu; Dou, Yuqian; Zhao, Dongyuan; Fulvio, Pasquale F; Mayes, Richard T; Dai, Sheng

    2011-11-09

    Carbon materials have attracted intense interests as electrode materials for electrochemical capacitors, because of their high surface area, electrical conductivity, chemical stability and low cost. Activated carbons produced by different activation processes from various precursors are the most widely used electrodes. Recently, with the rapid growth of nanotechnology, nanostructured electrode materials, such as carbon nanotubes and template-synthesized porous carbons have been developed. Their unique electrical properties and well controlled pore sizes and structures facilitate fast ion and electron transportation. In order to further improve the power and energy densities of the capacitors, carbon-based composites combining electrical double layer capacitors (EDLC)-capacitance and pseudo-capacitance have been explored. They show not only enhanced capacitance, but as well good cyclability. In this review, recent progresses on carbon-based electrode materials are summarized, including activated carbons, carbon nanotubes, and template-synthesized porous carbons, in particular mesoporous carbons. Their advantages and disadvantages as electrochemical capacitors are discussed. At the end of this review, the future trends of electrochemical capacitors with high energy and power are proposed. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. Fibre Laser Cutting and Chemical Etching of AZ31 for Manufacturing Biodegradable Stents

    Directory of Open Access Journals (Sweden)

    Ali Gökhan Demir

    2013-01-01

    Full Text Available The use of magnesium-alloy stents shows promise as a less intrusive solution for the treatment of cardiovascular pathologies as a result of the high biocompatibility of the material and its intrinsic dissolution in body fluids. However, in addition to requiring innovative solutions in material choice and design, these stents also require a greater understanding of the manufacturing process to achieve the desired quality with improved productivity. The present study demonstrates the manufacturing steps for the realisation of biodegradable stents in AZ31 magnesium alloy. These steps include laser microcutting with a Q-switched fibre laser for the generation of the stent mesh and subsequent chemical etching for the cleaning of kerf and surface finish. Specifically, for the laser microcutting step, inert and reactive gas cutting conditions were compared. The effect of chemical etching on the reduction in material thickness, as well as on spatter removal, was also evaluated. Prototype stents were produced, and the material composition and surface quality were characterised. The potentialities of combining nanosecond laser microcutting and chemical etching are shown and discussed.

  11. Impact of current good manufacturing practices and emission regulations and guidances on the discharge of pharmaceutical chemicals into the environment from manufacturing, use, and disposal.

    Science.gov (United States)

    Velagaleti, Ranga; Burns, Philip K; Gill, Michael; Prothro, James

    2002-03-01

    The current Good Manufacturing Practice (cGMP) and effluent emission (use and disposal) regulations of the U.S. Food and Drug Administration (FDA) and manufacturing effluent discharge and emission regulations of the U.S. Environmental Protection Agency (U.S. EPA) require contained manufacture, use, and disposal of pharmaceuticals with the goal of minimizing the release of pharmaceutical chemicals into the environment. However, debate has recently arisen in several scientific forums over whether these regulations adequately protect human and environmental health from the new pharmaceutical drugs introduced each year into the marketplace and the multitude of existing products, each with many distinct biochemical modes of actions. To address this issue, it is important to understand the relevance of current cGMP regulations and emission regulations that have a direct bearing on the releases of pharmaceutical chemicals into the environment during the manufacture, use, and disposal of active pharmaceutical ingredients (drug substances) and drug products. This knowledge may help us assess the quantity of residues that may be released into the environment. Additionally, the information on physical, chemical, and degradation and sorption properties of the pharmaceutical chemicals may help determine the net residue levels that could persist in the environment to evaluate if such residues have any bearing on human and environmental health. The scientific and regulatory aspects of issues related to the manufacture, use, and disposal of pharmaceutical chemicals are discussed in this article, with special emphasis on potential environmental exposure pathways during the life cycle of an active pharmaceutical ingredient or drug product. The mechanisms of degradation (transformation or depletion) and dilution of pharmaceutical residues that may be released into aquatic or terrestrial environmental compartments are described. Such degradation and dilution of pharmaceutical

  12. Northeastern Center for Chemical Energy Storage (NECCES)

    Energy Technology Data Exchange (ETDEWEB)

    Whittingham, M. Stanley [Stony Brook Univ., NY (United States)

    2015-07-31

    The chemical reactions that occur in batteries are complex, spanning a wide range of time and length scales from atomic jumps to the entire battery structure. The NECCES team of experimentalists and theorists made use of, and developed new methodologies to determine how model compound electrodes function in real time, as batteries are cycled. The team determined that kinetic control of intercalation reactions (reactions in which the crystalline structure is maintained) can be achieved by control of the materials morphology and explains and allows for the high rates of many intercalation reactions where the fundamental properties might indicate poor behavior in a battery application. The small overvoltage required for kinetic control is technically effective and economically feasible. A wide range of state-of-the-art operando techniques was developed to study materials under realistic battery conditions, which are now available to the scientific community. The team also investigated the key reaction steps in conversion electrodes, where the crystal structure is destroyed on reaction with lithium and rebuilt on lithium removal. These so-called conversion reactions have in principle much higher capacities, but were found to form very reactive discharge products that reduce the overall energy efficiency on cycling. It was found that by mixing either the anion, as in FeOF, or the cation, as in Cu1-yFeyF2, the capacity on cycling could be improved. The fundamental understanding of the reactions occurring in electrode materials gained in this study will allow for the development of much improved battery systems for energy storage. This will benefit the public in longer lived electronics, higher electric vehicle ranges at lower costs, and improved grid storage that also enables renewable energy supplies such as wind and solar.

  13. Current and future industrial energy service characterizations. Volume III. Energy data on 15 selected states' manufacturing subsector

    Energy Technology Data Exchange (ETDEWEB)

    Krawiec, F.; Thomas, T.; Jackson, F.; Limaye, D.R.; Isser, S.; Karnofsky, K.; Davis, T.D.

    1980-11-01

    An examination is made of the current and future energy demands, and uses, and cost to characterize typical applications and resulting services in the US and industrial sectors of 15 selected states. Volume III presents tables containing data on selected states' manufacturing subsector energy consumption, functional uses, and cost in 1974 and 1976. Alabama, California, Illinois, Indiana, Louisiana, Michigan, Missouri, New Jersey, New York, Ohio, Oregon, Pennsylvania, Texas, West Virginia, and Wisconsin were chosen as having the greatest potential for replacing conventional fuel with solar energy. Basic data on the quantities, cost, and types of fuel and electric energy purchased by industr for heat and power were obtained from the 1974 and 1976 Annual Survey of Manufacturers. The specific indutrial energy servic cracteristics developed for each selected state include. 1974 and 1976 manufacturing subsector fuels and electricity consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector fuel consumption by 2-, 3-, and 4-digit SIC and primary fuel (quantity and relative share); 1974 and 1976 manufacturing subsector average cost of purchsed fuels and electricity per million Btu by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); 1974 and 1976 manufacturing subsector fuels and electric energy intensity by 2-, 3-, and 4-digit SIC and primary fuel (in 1976 dollars); manufacturing subsector average annual growth rates of (1) fuels and electricity consumption, (2) fuels and electric energy intensity, and (3) average cost of purchased fuels and electricity (1974 to 1976). Data are compiled on purchased fuels, distillate fuel oil, residual ful oil, coal, coal, and breeze, and natural gas. (MCW)

  14. Enhanced anti-counterfeiting measures for additive manufacturing: coupling lanthanide nanomaterial chemical signatures with blockchain technology

    Energy Technology Data Exchange (ETDEWEB)

    Kennedy, Zachary C.; Stephenson, David E.; Christ, Josef F.; Pope, Timothy R.; Arey, Bruce W.; Barrett, Christopher A.; Warner, Marvin G.

    2017-08-18

    The significant rise of additive manufacturing (AM) in recent years is in part due to the open sourced nature of the printing processes and reduced cost and capital barriers relative to traditional manufacturing. However, this democratization of manufacturing spurs an increased demand for producers and end-users to verify the authenticity and quality of individual parts. To this end, we introduce an anti-counterfeiting method composed of first embedding engineered nanomaterials into features of a 3D-printed part followed by non-destructive interrogation of these features to quantify a chemical signature profile. The part specific chemical signature data is then linked to a securitized, distributed, and time-stamped blockchain ledger entry. To demonstrate the utility of this approach, lanthanide-aspartic acid nanoscale coordination polymers (Ln3+- Asp NCs) / poly(lactic) acid (PLA) composites were formulated and transformed into a filament feedstock for fused deposition modeling (FDM) 3D printing. In the present case, a quick-response (QR) code containing the doped Ln3+-Asp NCs was printed using a dual-extruder FDM printer into pure PLA parts. The QR code provides a searchable reference to an Ethereum-based blockchain entry. The QR code physical features also serve as defined areas to probe the signatures arising from the embedded Ln3+-Asp NCs. Visible fluorescence emission with UV-excitation was quantified in terms of color using a smartphone camera and incorporated into blockchain entries. Ultimately, linking unique chemical signature data to blockchain databases is anticipated to make the costs of counterfeiting AM materials significantly more prohibitive and transactions between those in the supply chain more trustworthy.

  15. Coal Combustion Wastes Reuse in Low Energy Artificial Aggregates Manufacturing

    OpenAIRE

    Raffaele Cioffi; Barbara Liguori; Fabio Iucolano; Francesco Colangelo; Francesco Messina; Claudio Ferone

    2013-01-01

    Sustainable building material design relies mostly on energy saving processes, decrease of raw materials consumption, and increase of waste and by-products recycling. Natural and lightweight artificial aggregates production implies relevant environmental impact. This paper addresses both the issues of residues recycling and energy optimization. Particularly, three coal combustion wastes (Weathered Fly Ash, WFA; Wastewater Treatment Sludge, WTS; Desulfurization Device Sludge, DDS) supplied by ...

  16. U.S. Department of Energy integrated manufacturing & processing predoctoral fellowships. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Petrochenkov, Margaret

    2003-03-31

    The objective of this program was threefold: to create a pool of PhDs trained in the integrated approach to manufacturing and processing, to promote academic interest in the field, and to attract talented professionals to this challenging area of engineering. It was anticipated that the program would result in the creation of new manufacturing methods that would contribute to improved energy efficiency, to better utilization of scarce resources, and to less degradation of the environment. Emphasis in the competition was on integrated systems of manufacturing and the integration of product design with manufacturing processes. Research addressed such related areas as aspects of unit operations, tooling and equipment, intelligent sensors, and manufacturing systems as they related to product design. This is the final report to close out the contract.

  17. United States Department of Energy Integrated Manufacturing & Processing Predoctoral Fellowships. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Petrochenkov, M.

    2003-03-31

    The objective of the program was threefold: to create a pool of PhDs trained in the integrated approach to manufacturing and processing, to promote academic interest in the field, and to attract talented professionals to this challenging area of engineering. It was anticipated that the program would result in the creation of new manufacturing methods that would contribute to improved energy efficiency, to better utilization of scarce resources, and to less degradation of the environment. Emphasis in the competition was on integrated systems of manufacturing and the integration of product design with manufacturing processes. Research addressed such related areas as aspects of unit operations, tooling and equipment, intelligent sensors, and manufacturing systems as they related to product design.

  18. [ASSESSMENT ASSESSMENT OF THE CHEMICAL RISK AND ITS PREVENTION IN MANUFACTURE OF REFRACTORIES USING ORGANIC BINDER].

    Science.gov (United States)

    Drugova, O G; Roslyĭ, O F; Ust'iantsev, S B

    2015-01-01

    Assessment of the occupational chemical risk of new industries and the development of measures for its mitigation is a priority task to ensure chemical safety in Russia. There was performed the assessment of the chemical risk in the manufacture of new types of refractories--periclase-carbon refractories, using organic binder) on the base of data of hygiene studies, indices of morbidity rates in workers and also of the investigation of the impact of such refractory dust on laboratory animals (intratracheal introduction). The main factors for chemical risk to the workers' health are magnesium oxide, volatile products of phenol-formaldehyde resins, silicon-containing dust, carbon monoxide, sulfur dioxide, nitrogen oxides, and in the use of a binder "Carbores"--benzo (a) pyrene and pitch cokes of the carbon dust. In employees of such industry there is recorded the elevated morbidity rate of diseases of upper respiratory rates. Dust of this type has on the body of animals general toxic and mild fibrogenic effect. According to the results of the assessment of the chemical risk measures have been developed for its mitigation in the workplace.

  19. A method for energy optimization and product quality improvement in manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Abou Khalil, Bachir; Berthou, Marc; Perrotin, Thomas [EDF R and D Les Renardieres Departement Eco-efficacite et Procedes Industriels (France); Clodic, Denis [Ecole des Mines de Paris, Centre Energetique et Procedes (France)

    2007-07-01

    Manufacturing processes are diverse by nature. Consequently, energy efficiency of each process requires a specific analysis leading to significant costs, SMEs (Small and Medium-sized-Enterprises) cannot always sustain such costs.The present paper introduces a method for Energy Optimisation of manufacturing processes and product quality improvement during manufacturing. This innovative method is based on a 4-step analysis that allows to rapidly identifying the potential energy savings in industrial processes. The 4-step method consists in: (1) the process definition, (2) the analysis of the detailed synopsis of production lines (considering energy and mass fluxes), (3) the analysis of energy consumptions and production volumes, and (4) energy efficiency assessment by identification of energy savings and technical option proposals.The first step is based on the preliminary expertise of the considered process. Process efficiency is analysed based on the theoretical minimum energy requirement, leading to the identification of the best available technologies (BATs) for the considered process, and the optimal energy efficiency. For the second and third steps, specific data of the process are collected. The process energy consumption and the production information are obtained from the production manager. When needed, measurements could be performed to complete the energy and mass balances. The actual energy efficiency of the manufacturing process is then calculated.The fourth step consists in the comparison of the different energy ratios. Based on these ratios and on the knowledge of the actual process, energy savings are evaluated, technical solutions for energy efficiency improvement are proposed and first economic analysis is carried out.

  20. Analysis of energy-efficiency investment decisions by small and medium-sized manufacturers

    Energy Technology Data Exchange (ETDEWEB)

    Woodruff, M.G.; Roop, J.M.; Seely, H.E. [Pacific Northwest National Lab., Richland, WA (United States); Muller, M.R. [Rutgers--the State Univ., New Brunswick, NJ (United States); Jones, T.W. [Alliance to Save Energy, Washington, DC (United States); Dowd, J. [USDOE, Washington, DC (United States)

    1996-05-01

    This report highlights the results of a comprehensive analysis of investment decisions regarding energy-efficiency measures at small and medium-sized manufacturing plants. The analysis is based on the experiences of companies participating in the DOE Industrial Assessment Center (IAC) program. The IAC program is a network of university-based centers that provides energy and waste assessments to small and medium-sized manufacturing plants. The purposes of this report are to do the following: (1) Examine what the data collected reveal about patterns of implementation of recommended energy- efficiency measures, (2) Evaluate how various factors, such as the type of industry, the characteristics of the manufacturing plants, or the cost of the measures, appear to effect implementation rates, (3) Examine reasons why recommended energy-saving measures are accepted or rejected.

  1. Energy Innovation Clusters and their Influence on Manufacturing: A Case Study Perspective

    Energy Technology Data Exchange (ETDEWEB)

    Engel-Cox, Jill [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Hill, Derek [National Science Foundation (NSF), Washington, DC (United States)

    2017-09-12

    Innovation clusters have been important for recent development of clean energy technologies and their emergence as mature, globally competitive industries. However, the factors that influence the co-location of manufacturing activities with innovation clusters are less clear. A central question for government agencies seeking to grow manufacturing as part of economic development in their location is how innovation clusters influence manufacturing. Thus, this paper examines case studies of innovation clusters for three different clean energy technologies that have developed in at least two locations: solar PV clusters in California and the province of Jiangsu in China, wind turbine clusters in Germany and the U.S. Great Lakes region, and ethanol clusters in the U.S. Midwest and the state of Sao Paulo in Brazil. These case studies provide initial insight into factors and conditions that contribute to technology manufacturing facility location decisions.

  2. Northwest Energy Efficient Manufactured Housing Program Specification Development

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, T.; Peeks, B.

    2013-02-01

    The Hood River Passive Project was developed by Root Design Build of Hood River Oregon using the Passive House Planning Package (PHPP) to meet all of the requirements for certification under the European Passive House standards. The Passive House design approach has been gaining momentum among residential designers for custom homes and BEopt modeling indicates that these designs may actually exceed the goal of the U.S. Department of Energy's (DOE) Building America program to reduce home energy use by 30%-50% (compared to 2009 energy codes for new homes). This report documents the short term test results of the Shift House and compares the results of PHPP and BEopt modeling of the project.

  3. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomastown Mills, Inc.)

    Energy Technology Data Exchange (ETDEWEB)

    None

    2001-06-01

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  4. Good Manufacturing Practices (GMP) / Good Laboratory Practices (GLP) Review and Applicability for Chemical Security Enhancements

    Energy Technology Data Exchange (ETDEWEB)

    Iveson, Steven W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). International Chemical Security Threat Reduction

    2014-11-01

    Global chemical security has been enhanced through the determined use and integration of both voluntary and legislated standards. Many popular standards contain components that specifically detail requirements for the security of materials, facilities and other vital assets. In this document we examine the roll of quality management standards and how they affect the security culture within the institutions that adopt these standards in order to conduct business within the international market place. Good manufacturing practices and good laboratory practices are two of a number of quality management systems that have been adopted as law in many nations. These standards are designed to protect the quality of drugs, medicines, foods and analytical test results in order to provide the world-wide consumer with safe and affective products for consumption. These standards provide no established security protocols and yet manage to increase the security of chemicals, materials, facilities and the supply chain via the effective and complete control over the manufacturing, the global supply chains and testing processes. We discuss the means through which these systems enhance security and how nations can further improve these systems with additional regulations that deal specifically with security in the realm of these management systems. We conclude with a discussion of new technologies that may cause disruption within the industries covered by these standards and how these issues might be addressed in order to maintain or increase the level of security within the industries and nations that have adopted these standards.

  5. Energy conserved and costs saved by small and medium-size manufacturers, 1988--1989

    Energy Technology Data Exchange (ETDEWEB)

    Kirsch, F.W.

    1991-05-01

    Energy Analysis and Diagnostic Centers (EADCs) provided energy-conserving and cost saving assistance in 339 small and medium-size manufacturing plants nationwide during 1988-89. This report presents the results of what was recommended to those manufacturers, the record of what was implemented by them, and an analysis of the financial rewards gained by them. It also includes an accounting of the financial returns to the federal government, derived from taxes upon the cost savings, or incremental income, of the manufacturers who implement the EADCs` recommendations. EADCs collect implementation data within a year of the energy audit, and for these results that time period extended through 1990. The EADCs are located at accredited engineering departments of universities and staffed by faculty and students. At present there are 18 EADCs serving manufacturers in 37 states; of these, two were established as a result of the 1989 competition, and five more were chosen competitively in 1990. Most of the results in this report were generated by 11 EADCs (named in the Appendix); two others withdrew voluntarily after completing only 10 energy audits during 1988-89. Primary responsibility for selecting, training, evaluating, and managing the EADCs belongs to the Industrial Technology and Energy Management (ITEM) division of University City Science Center (UCSC). The Department of Energy`s Office of Industrial Technologies sponsors the EADC program through an agreement with UCSC.

  6. Technology Roadmap for Energy Reduction in Automotive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2008-09-01

    U.S. Department of Energy’s (DOE) Industrial Technologies Program (ITP), in collaboration with the United States Council for Automotive Research LLC (USCAR), hosted a technology roadmap workshop in Troy, Michigan in May 2008. The purpose of the workshop was to explore opportunities for energy reduction, discuss the challenges and barriers that might need to be overcome, and identify priorities for future R&D. The results of the workshop are presented in this report.

  7. Surface energy and stiffness discrete gradients in additive manufactured scaffolds for osteochondral regeneration.

    Science.gov (United States)

    Di Luca, Andrea; Longoni, Alessia; Criscenti, Giuseppe; Lorenzo-Moldero, Ivan; Klein-Gunnewiek, Michel; Vancso, Julius; van Blitterswijk, Clemens; Mota, Carlos; Moroni, Lorenzo

    2016-02-27

    Swift progress in biofabrication technologies has enabled unprecedented advances in the application of developmental biology design criteria in three-dimensional scaffolds for regenerative medicine. Considering that tissues and organs in the human body develop following specific physico-chemical gradients, in this study, we hypothesized that additive manufacturing (AM) technologies would significantly aid in the construction of 3D scaffolds encompassing such gradients. Specifically, we considered surface energy and stiffness gradients and analyzed their effect on adult bone marrow derived mesenchymal stem cell differentiation into skeletal lineages. Discrete step-wise macroscopic gradients were obtained by sequentially depositing different biodegradable biomaterials in the AM process, namely poly(lactic acid) (PLA), polycaprolactone (PCL), and poly(ethylene oxide terephthalate)/poly(butylene terephthalate) (PEOT/PBT) copolymers. At the bulk level, PEOT/PBT homogeneous scaffolds supported a higher alkaline phosphatase (ALP) activity compared to PCL, PLA, and gradient scaffolds, respectively. All homogeneous biomaterial scaffolds supported also a significantly higher amount of glycosaminoglycans (GAGs) production compared to discrete gradient scaffolds. Interestingly, the analysis of the different material compartments revealed a specific contribution of PCL, PLA, and PEOT/PBT to surface energy gradients. Whereas PEOT/PBT regions were associated to significantly higher ALP activity, PLA regions correlated with significantly higher GAG production. These results show that cell activity could be influenced by the specific spatial distribution of different biomaterial chemistries in a 3D scaffold and that engineering surface energy discrete gradients could be considered as an appealing criterion to design scaffolds for osteochondral regeneration.

  8. Chemically and Thermally Stable High Energy Density Silicone Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Thermal energy storage systems with 300 ? 1000 kJ/kg energy density through either phase changes or chemical heat absorption are sought by NASA. This proposed effort...

  9. Clean Economy, Living Planet. The Race to the Top of Global Clean Energy Technology Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Van der Slot, A.; Van den Berg, W. [Roland Berger Strategy Consultants RBSC, Amsterdam (Netherlands)

    2012-05-15

    For four years, WWF and Roland Berger have tracked developments in the global clean energy technology (cleantech) sector and ranked countries according to their cleantech sales. The 3rd annual 'Clean Economy, Living Planet' report ranks 40 countries based on the 2011 sales value of the clean energy technology products they manufacture. The report shows that the EU has lost its position to China as the leader in the fast growing global cleantech energy manufacturing sector. However, when cleantech sales are weighted as a percentage of GDP, Denmark and Germany occupied the first and third position globally. Last year the sector's global sales value rose by 10% to almost 200 billion euros, close to the scale of consumer electronics manufacturing. It is projected to overtake oil and gas equipment in the next three years.

  10. Energy optimization and reduction of carbon footprint in cement manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

    2010-09-15

    Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

  11. Affordability and other factors affecting the purchase of energy-efficient manufactured homes

    Energy Technology Data Exchange (ETDEWEB)

    Hattrup, M.P.; Lee, A.D.; Sandahl, L.J. [Pacific Northwest Lab., Richland, WA (United States); Onisko, S.A. [USDOE Bonneville Power Administration, Portland, OR (United States)

    1993-06-01

    The Pacific Northwest Laboratory (PNL) and the Bonneville Power Administration (Bonneville) conducted this study to evaluate the manufactured home owner`s purchase decision process and to provide Bonneville with a better understanding of how consumers view a manufactured home`s affordability and energy efficiency. This study addresses manufactured homes built under the US Department of Housing and Urban Development (HUD) standards; these homes are sometimes referred to as HUD-code homes or mobile homes. Manufactured home owners in Idaho, Montana, Oregon, and Washington were included in this analysis. This report adds to the information presented in Sandahl et al. (1992), which discussed the practices of lenders, appraisers, and dealers -- all of whom play a key role in the manufactured home market due to the impact their practices have on the overall affordability of manufactured homes. This report focuses exclusively on the most important, and probably least understood, player -- the home buyer. The primary data were collected via a mail survey sent to 1,550 manufactured home owners in Idaho, Montana, Oregon, and Washington in late 1992. A 71% response rate was achieved; 1,106 usable responses were received. This study focuses on the Pacific Northwest but presents information that may be relevant to other parts of the country.

  12. U.S. Wind Energy Manufacturing and Supply Chain: A Competitiveness Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Fullenkamp, Patrick H; Holody, Diane S

    2014-06-15

    The goal of the project was to develop a greater understanding of the key factors determining wind energy component manufacturing costs and pricing on a global basis in order to enhance the competitiveness of U.S. manufacturers, and to reduce installed systems cost. Multiple stakeholders including DOE, turbine OEMs, and large component manufactures will all benefit by better understanding the factors determining domestic competitiveness in the emerging offshore and next generation land-based wind industries. Major objectives of this project were to: 1. Carry out global cost and process comparisons for 5MW jacket foundations, blades, towers, and permanent magnet generators; 2. Assess U.S. manufacturers’ competitiveness and potential for cost reduction; 3. Facilitate informed decision-making on investments in U.S. manufacturing; 4. Develop an industry scorecard representing the readiness of the U.S. manufacturers’ to produce components for the next generations of wind turbines, nominally 3MW land-based and 5MW offshore; 5. Disseminate results through the GLWN Wind Supply Chain GIS Map, a free website that is the most comprehensive public database of U.S. wind energy suppliers; 6. Identify areas and develop recommendations to DOE on potential R&D areas to target for increasing domestic manufacturing competitiveness, per DOE’s Clean Energy Manufacturing Initiative (CEMI). Lists of Deliverables 1. Cost Breakdown Competitive Analyses of four product categories: tower, jacket foundation, blade, and permanent magnet (PM) generator. The cost breakdown for each component includes a complete Bill of Materials with net weights; general process steps for labor; and burden adjusted by each manufacturer for their process categories of SGA (sales general and administrative), engineering, logistics cost to a common U.S. port, and profit. 2. Value Stream Map Competitiveness Analysis: A tool that illustrates both information and material flow from the point of getting a

  13. Methodology to produce a water and energy stream map (WESM in the South African manufacturing industry

    Directory of Open Access Journals (Sweden)

    Davies, Edward

    2016-11-01

    Full Text Available The increasing demand for water and energy in South Africa, and the capacity constraints and restrictions of both resources, have led to a rapid increase in their cost. The manufacturing industry remains South Africa’s third-largest consumer of water and second- largest consumer of national energy. The improvement of water and energy efficiency is becoming an increasingly important theme for both organisational success and national economic sustainability. This paper presents the ‘lean based water and energy stream mapping framework’ developed for the manufacturing industry, with the specific objective of decreasing its water and energy intensity. As with the traditional value stream mapping tool, the water and energy stream mapping focuses on eliminating water- and energy-specific wastes within a process. Water and energy waste categories that will be used in conjunction with the framework will also be discussed. The key objective of this paper is to detail the process of creating the water and energy stream mapping, and the statistical forecasting methodology used to develop the baseline water and energy demand data. The outcome of the implementation of the framework is the future state water and energy stream mapping, which is effectively a blueprint for increased water and energy efficiency within a studied process.

  14. Chemical energy storage: Part of a systemic solution

    Science.gov (United States)

    Schlögl, Robert

    2017-07-01

    This paper is a primer into concepts and opportunities of chemical energy storage. Starting from the quest for decarbonisation we reveal the possibilities of chemical energy storage. We briefly discuss the critical role of catalysis as enabling technology. We concentrate on options of large-scale production of chemicals from CO2 and green hydrogen. We discuss one potential application of fueling future combustion engines that could run with minimal regulated emissions without exhaust purifications and legal tricks.

  15. Web-Based Implementation of E-Marketing to Support Product Marketing of Chemical Manufacturing Company

    Directory of Open Access Journals (Sweden)

    Riswan Efendi Tarigan

    2015-10-01

    Full Text Available Currently, many company’s marketing strategies are limited only to face-to-face communication, telephone, facsimile, company portfolio, and product brochures. However, those marketing strategies are well- known to have limited impacts. Therefore, the presence of e-marketing as one of the marketing strategies would be appropriate to cover the weaknesses and to solve a number of the marketing problems. The purpose of this study is to discuss matters related to marketing, such    as, proposing a marketing plan using website, expanding marketing segment, and introducing existing  products for a chemical manufacturing company. The adopted research method is a descriptive method where the study is directly performed on the research object to acquire necessary data. The collected data are further analyzed using the Porter’s Five Force and SWOT analysis. Fi- nally, the work provides a number of recommendations for implementing e-marketing strategies to support the company business.

  16. Wastewater from the manufacture of rubber vulcanization accelerators: characterization, downstream monitoring and chemical treatment.

    Science.gov (United States)

    Puig, A; Ormad, P; Roche, P; Sarasa, J; Gimeno, E; Ovelleiro, J L

    1996-05-10

    The content of wastewater resulting from the manufacture of rubber antioxidants and accelerators by a factory situated in the Ebro basin (Spain) has been determined using gas chromatography-mass spectrometry (GC-MS) and gas chromatography-flame ionization detection (GC-FID). The change in the pollutants was studied in the riverbed via two modules which continuously gathered pollutants on various solid supports (activated carbon and XAD-2 resins). These modules were located in Bocal Station, lying a further 100 km downstream from the factory, and from the Zaragoza water supply. Forty-six different compounds were identified at Bocal Station, the majority resulting from the production of rubber additives. Due to the immunity of different waste substances, and to the toxic nature of some, we studied their reaction when subjected to techniques of chemical oxidation using ozone.

  17. Silicon Chemical Vapor Deposition Process Using a Half-Inch Silicon Wafer for Minimal Manufacturing System

    Science.gov (United States)

    Li, Ning; Habuka, Hitoshi; Ikeda, Shin-ichi; Hara, Shiro

    A chemical vapor deposition reactor for producing thin silicon films was designed and developed for achieving a new electronic device production system, the Minimal Manufacturing, using a half-inch wafer. This system requires a rapid process by a small footprint reactor. This was designed and verified by employing the technical issues, such as (i) vertical gas flow, (ii) thermal operation using a highly concentrated infrared flux, and (iii) reactor cleaning by chlorine trifluoride gas. The combination of (i) and (ii) could achieve a low heating power and a fast cooling designed by the heat balance of the small wafer placed at a position outside of the reflector. The cleaning process could be rapid by (iii). The heating step could be skipped because chlorine trifluoride gas was reactive at any temperature higher than room temperature.

  18. Knowledge network model of the energy consumption in discrete manufacturing system

    Science.gov (United States)

    Xu, Binzi; Wang, Yan; Ji, Zhicheng

    2017-07-01

    Discrete manufacturing system generates a large amount of data and information because of the development of information technology. Hence, a management mechanism is urgently required. In order to incorporate knowledge generated from manufacturing data and production experience, a knowledge network model of the energy consumption in the discrete manufacturing system was put forward based on knowledge network theory and multi-granularity modular ontology technology. This model could provide a standard representation for concepts, terms and their relationships, which could be understood by both human and computer. Besides, the formal description of energy consumption knowledge elements (ECKEs) in the knowledge network was also given. Finally, an application example was used to verify the feasibility of the proposed method.

  19. Designation of Alpha-Phenylacetoacetonitrile (APAAN), a Precursor Chemical Used in the Illicit Manufacture of Phenylacetone, Methamphetamine, and Amphetamine, as a List I Chemical. Final rule.

    Science.gov (United States)

    2017-07-14

    The Drug Enforcement Administration (DEA) is finalizing the designation of the chemical alpha-phenylacetoacetonitrile (APAAN) and its salts, optical isomers, and salts of optical isomers, as a list I chemical under the Controlled Substances Act (CSA). The DEA proposed control of APAAN, due to its use in clandestine laboratories to illicitly manufacture the schedule II controlled substances phenylacetone (also known as phenyl-2-propanone or P2P), methamphetamine, and amphetamine. This rulemaking finalizes, without change, the control of APAAN as a list I chemical. This action does not establish a threshold for domestic and international transactions of APAAN. As such, all transactions involving APAAN, regardless of size, shall be regulated. In addition, chemical mixtures containing APAAN are not exempt from regulatory requirements at any concentration. Therefore, all transactions of chemical mixtures containing any quantity of APAAN shall be regulated pursuant to the CSA. However, manufacturers may submit an application for exemption for those mixtures that do not qualify for automatic exemption.

  20. Total Factor Productivity and Energy Intensity in Indian Manufacturing: A Cross-Sectional Study

    Directory of Open Access Journals (Sweden)

    Santosh Kumar Sahu

    2011-01-01

    Full Text Available The objective of the paper is to estimate the transcendental logarithmic production function and further study the determinants of total factor productivity (TFP of Indian manufacturing industries. The estimation of TFP is based on four inputs model, where apart from labour and capital, material and energy are the other two inputs. The findings of the paper suggest that labour and material inputs play major role as compared to the capital and energy input. Age of the firm, ownership, energy intensity, embodied and disembodied technology imports, research and development and exports were considered as the possible determinants of the TFP in the second stage regression. The finding of the estimates suggest that age of the firm, export intensity and disembodied technology import are positively related to the TFP, where ownership, energy intensity, embodied technology import and R&D intensity are negatively related to the TFP of the firms for Indian manufacturing.

  1. Improving Energy Efficiency in Pharmaceutical ManufacturingOperations -- Part I: Motors, Drives and Compressed Air Systems

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Chang, Sheng-chien; Worrell, Ernst; Masanet,Eric

    2006-04-01

    In Part I of this two-part series, we focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Pharmaceutical manufacturing plants in the U.S. spend nearly $1 billion each year for the fuel and electricity they need to keep their facilities running (Figure 1, below). That total that can increase dramatically when fuel supplies tighten and oil prices rise, as they did last year. Improving energy efficiency should be a strategic goal for any plant manager or manufacturing professional working in the drug industry today. Not only can energy efficiency reduce overall manufacturing costs, it usually reduces environmental emissions, establishing a strong foundation for a corporate greenhouse-gas-management program. For most pharmaceutical manufacturing plants, Heating, Ventilation and Air Conditioning (HVAC) is typically the largest consumer of energy, as shown in Table 1 below. This two-part series will examine energy use within pharmaceutical facilities, summarize best practices and examine potential savings and return on investment. In this first article, we will focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Part 2, to be published in May, will focus on overall HVAC systems, building management and boilers.

  2. Field Evaluation of Four Novel Roof Designs for Energy-Efficient Manufactured Homes

    Energy Technology Data Exchange (ETDEWEB)

    Levy, E. [Levy Partnership Inc., New York, NY (United States); Dentz, J. [Levy Partnership Inc., New York, NY (United States); Ansanelli, E. [Levy Partnership Inc., New York, NY (United States); Barker, G. [Levy Partnership Inc., New York, NY (United States); Rath, P. [Levy Partnership Inc., New York, NY (United States); Dadia, D. [Levy Partnership Inc., New York, NY (United States)

    2015-12-01

    A five-bay roof test structure was built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes. The roof structure in Jamestown, California was designed to examine how differences in roof construction impact space conditioning loads, wood moisture content and attic humidity levels. Conclusions are drawn from the data on the relative energy and moisture performance of various configurations of vented and sealed attics.

  3. MODELING AND FORECASTING ENERGY CONSUMPTION IN THE MANUFACTURING INDUSTRY IN SOUTH ASIA

    Directory of Open Access Journals (Sweden)

    Muslima Zahan

    2013-01-01

    Full Text Available The aim of this study is to model energy consumption and Manufacturing Value Added (MVA in the industry level of five South Asian countries. Firstly, a cross-sectional model was developed by using R-statistical software to estimate the MVA with energy consumption being the independent variable. Secondly, a twenty years data series was analyzed to forecast volume of energy consumption in the manufacturing industry for five countries in a comparative manner. Thus, a prediction model was developed by using the time series forecasting system of the SAS statistical software and evaluated using Mean Square Error (MSE, Root Mean Square Error (RMSE, Mean Absolute Error (MAE and Mean Absolute Percent Error (MAPE with forecasts made up to year 2021. The forecasted energy consumption data might be used in the cross-sectional model to forecast MVA. Besides, based on the increasing trends in volume of energy, industry should prepare now for using efficient and clean energy in order to achieve an environment friendly and sustainable manufacturing industry.

  4. Fuel cells for chemicals and energy cogeneration

    Energy Technology Data Exchange (ETDEWEB)

    Alcaide, Francisco; Cabot, Pere-Lluis; Brillas, Enric [Laboratori de Ciencia i Tecnologia Electroquimica de Materials (LCTEM), Departament de Quimica Fisica, Facultat de Quimica, Universitat de Barcelona, Marti i Franques 1-11, 08028 Barcelona (Spain)

    2006-01-23

    Fuel cells (FCs) are mainly applied for electricity generation. This paper presents a review of specific FCs with ability to produce useful chemicals at the same time. The chemical cogeneration processes have been classified according to the different types of fuel cells. Thus, it is shown that a flow alkaline FC (AFC) is able to produce hydrogen peroxide. In aqueous acid or neutral FCs, hydrogenations, dehydrogenations, halogenations and oxidations, together with pollution abatement solutions, are reported. Hydrogen peroxide and valuable organic chemicals can also be obtained from polymer electrolyte FCs (PEFCs). A phosphoric acid FC (PAFC) allows the selective oxidation of hydrocarbons and aromatic compounds, and the production of industrial compounds such as cresols. Molten salt FCs (similar to molten carbonate or MCFCs) can be applied to obtain acetaldehyde with high product selectivity from ethanol oxidation at the anode. Solid oxide FCs (SOFCs) are able of chemical cogeneration of valuable industrial inorganic compounds such as nitric oxide with high yields. Although the number of related papers in the literature is small, the potential economic interest of this emergent field, related to the recent commercial development of fuel cells, is demonstrated in some cases, and the corresponding results encourage the development of FCs with electrocogeneration of useful chemicals with high added value and electricity. (author)

  5. Spectroscopic probes of vibrationally excited molecules at chemically significant energies

    Energy Technology Data Exchange (ETDEWEB)

    Rizzo, T.R. [Univ. of Rochester, NY (United States)

    1993-12-01

    This project involves the application of multiple-resonance spectroscopic techniques for investigating energy transfer and dissociation dynamics of highly vibrationally excited molecules. Two major goals of this work are: (1) to provide information on potential energy surfaces of combustion related molecules at chemically significant energies, and (2) to test theoretical modes of unimolecular dissociation rates critically via quantum-state resolved measurements.

  6. An Easy to Manufacture Micro Gas Preconcentrator for Chemical Sensing Applications.

    Science.gov (United States)

    McCartney, Mitchell M; Zrodnikov, Yuriy; Fung, Alexander G; LeVasseur, Michael K; Pedersen, Josephine M; Zamuruyev, Konstantin O; Aksenov, Alexander A; Kenyon, Nicholas J; Davis, Cristina E

    2017-08-25

    We have developed a simple-to-manufacture microfabricated gas preconcentrator for MEMS-based chemical sensing applications. Cavities and microfluidic channels were created using a wet etch process with hydrofluoric acid, portions of which can be performed outside of a cleanroom, instead of the more common deep reactive ion etch process. The integrated heater and resistance temperature detectors (RTDs) were created with a photolithography-free technique enabled by laser etching. With only 28 V DC (0.1 A), a maximum heating rate of 17.6 °C/s was observed. Adsorption and desorption flow parameters were optimized to be 90 SCCM and 25 SCCM, respectively, for a multicomponent gas mixture. Under testing conditions using Tenax TA sorbent, the device was capable of measuring analytes down to 22 ppb with only a 2 min sample loading time using a gas chromatograph with a flame ionization detector. Two separate devices were compared by measuring the same chemical mixture; both devices yielded similar peak areas and widths (fwhm: 0.032-0.033 min), suggesting reproducibility between devices.

  7. Quantifying Adoption Rates and Energy Savings Over Time for Advanced Manufacturing Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Hanes, Rebecca [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Carpenter Petri, Alberta C [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Riddle, Matt [Argonne National Laboratory; Graziano, Diane [Argonne National Laboratory

    2017-10-09

    Energy-efficient manufacturing technologies can reduce energy consumption and lower operating costs for an individual manufacturing facility, but increased process complexity and the resulting risk of disruption means that manufacturers may be reluctant to adopt such technologies. In order to quantify potential energy savings at scales larger than a single facility, it is necessary to account for how quickly and how widely the technology will be adopted by manufacturers. This work develops a methodology for estimating energy-efficient manufacturing technology adoption rates using quantitative, objectively measurable technology characteristics, including energetic, economic and technical criteria. Twelve technology characteristics are considered, and each characteristic is assigned an importance weight that reflects its impact on the overall technology adoption rate. Technology characteristic data and importance weights are used to calculate the adoption score, a number between 0 and 1 that represents how quickly the technology is likely to be adopted. The adoption score is then used to estimate parameters for the Bass diffusion curve, which quantifies the change in the number of new technology adopters in a population over time. Finally, energy savings at the sector level are calculated over time by multiplying the number of new technology adopters at each time step with the technology's facility-level energy savings. The proposed methodology will be applied to five state-of-the-art energy-efficient technologies in the carbon fiber composites sector, with technology data obtained from the Department of Energy's 2016 bandwidth study. Because the importance weights used in estimating the Bass curve parameters are subjective, a sensitivity analysis will be performed on the weights to obtain a range of parameters for each technology. The potential energy savings for each technology and the rate at which each technology is adopted in the sector are quantified

  8. The Trouble with Chemical Energy: Why Understanding Bond Energies Requires an Interdisciplinary Systems Approach

    Science.gov (United States)

    Cooper, Melanie M.; Klymkowsky, Michael W.

    2013-01-01

    Helping students understand "chemical energy" is notoriously difficult. Many hold inconsistent ideas about what energy is, how and why it changes during the course of a chemical reaction, and how these changes are related to bond energies and reaction dynamics. There are (at least) three major sources for this problem: 1) the way biologists talk…

  9. 77 FR 34935 - Foreign-Trade Zone 161; Temporary/Interim Manufacturing Authority; Siemens Energy, Inc., (Wind...

    Science.gov (United States)

    2012-06-12

    ... Energy, Inc., (Wind Turbine Nacelles and Hubs); Notice of Approval On April 2, 2012, the Executive...) authority, on behalf of Siemens Energy, Inc., to manufacture wind turbine nacelles and hubs under FTZ...

  10. Retrospective and Prospective Decomposition Analysis of Chinese Manufacturing Energy Use, 1995-2020

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Environmental Energy Technologies Division, Environmental Impacts Dept., China Energy Group; Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Environmental Energy Technologies Division, Environmental Impacts Dept., China Energy Group; Fino-Chen, Cecilia [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Environmental Energy Technologies Division, Environmental Impacts Dept., China Energy Group; Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Environmental Energy Technologies Division, Environmental Impacts Dept., China Energy Group; Ke, Jing [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Environmental Energy Technologies Division, Environmental Impacts Dept., China Energy Group

    2013-01-15

    In 2010, China was responsible for nearly 20 percent of global energy use and 25 percent of energy-related carbon dioxide (CO2) emissions. Unlike most countries, China’s energy consumption pattern is unique because the industrial sector dominates the country’s total energy consumption, accounting for about 70 percent of energy use and 72 percent of CO2 emissions in 2010. For this reason, the development path of China’s industrial sector will greatly affect future energy demand and dynamics of not only China, but the entire world. A number of analyses of historical trends have been conducted, but careful projections of the key factors affecting China’s industry sector energy use over the next decade are scarce. This study analyzes industrial energy use and the economic structure of the Chinese manufacturing sector in detail. First, the study analyzes the energy use of and output from 18 industry sub-sectors. Then, retrospective (1995-2010) and prospective (2010-2020) decomposition analyses are conducted for these industrial sectors in order to show how different factors (production growth, structural change, and energy intensity change) influenced industrial energy use trends in China over the last 15 years and how they will do so over the next 10 years. The results of this study will allow policy makers to quantitatively compare the level of structural change in the past and in the years to come and adjust their policies if needed to move towards the target of less energy-intensive industries. The scenario analysis shows the structural change achieved through different paths and helps to understand the consequences of supporting or limiting the growth of certain manufacturing subsectors from the point of view of energy use and structural change. The results point out the industries that have the largest influence in such structural change

  11. Final Design and Manufacturing of the PEP-II High Energy Ring Arc Bellows Module

    Science.gov (United States)

    Kurita, Nadine R.; Kulikov, Artem; Corlett, John

    1997-05-01

    An update on the Arc Bellows Module for the PEP-II High Energy Ring is presented (M.E. Nordby, N. Kurita, C-K Ng, " Bellows Design for the PEP-II High Energy Ring Arc Chambers", PAC95 Conference Proceedings, Dallas, Texas). This paper includes final design, manufacturing issues, material and coating selection, and tribological and Higher Order Mode testing. The final performance requirements and operational requirements are also reviewed. The RF Shield design was proven during assembly to allow for large manufacturing tolerances without reducing the mechanical spring force below required values. In addition, the RF Shield does not loose electrical contact with large misalignments across the module. Also discussed is the adaptation of the Arc Bellows Module into a circular geometry for use in the PEP-II Abort Line vacuum system.

  12. Index of manufacturers, researchers, and distributors currently involved in the development of wind energy conversion systems

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-02-01

    This index or manufacturers, distributors, researchers and others was prepared by the American Wind Energy Association (AWEA) under contract to Rockwell International Corporation. Rockwell International, in turn, is contracted with the Department of Energy to provide management and technical support for the development of wind systems for farm and rural use. The index is organized into two sections. The first section lists only names of individuals and organizations by category of interest: Manufacturer, distributor, researcher or other. Where a respondent listed more than one category that respondent's name appears under each. The second section is a compilation of all information supplied by respondents to the questionnaire. Entries are in alphabetical order by organization or individual name.

  13. Production of chemical energy carriers by non-expendable energy sources

    Energy Technology Data Exchange (ETDEWEB)

    Nitsch, J.

    1976-01-01

    The different forms of energy (radiation, high-temperature heat and electricity) arising from non-expendable energy sources like solar energy can be used for the production of chemical energy-carriers. Possible methods are the splitting of water by means of photolysis, thermochemical cycles and electrolysis, as well as the storage of energy in closed loop chemical systems. These methods are described and efficiencies and costs of the production of these energy carriers are specified. Special problems of the long-distance transportation of hydrogen produced by solar energy are described and the resulting costs are estimated.

  14. Chemical Expansion: Implications for Electrochemical Energy Storage and Conversion Devices

    DEFF Research Database (Denmark)

    Bishop, S.R.; Marrocchelli, D.; Chatzichristodoulou, Christodoulos

    2014-01-01

    Many energy-related materials rely on the uptake and release of large quantities of ions, for example, Li+ in batteries, H+ in hydrogen storage materials, and O2− in solid-oxide fuel cell and related materials. These compositional changes often result in large volumetric dilation of the material...... modeling and an overview of factors impacting chemical expansion. We discuss the implications of chemical expansion for mechanical stability and functionality in the energy applications above, as well as in other oxide-based systems. The use of chemical expansion as a new means to probe other materials...

  15. Design for manufacture of energy efficient housing in the 21st century

    Energy Technology Data Exchange (ETDEWEB)

    Kellett, R.

    1992-12-31

    This paper presents work in progress in `Design for Energy Efficiency`, one of fifteen task areas within the United States Department of Energy sponsored Energy Efficient Industrialized Housing (EEIH) research program. In this task area, the design, engineering and manufacturing disciplines of the program seek to generate an agenda of energy related research and development priorities from visions of industrialized housing systems for the year 2030. Of the several housing and energy demand scenarios explored, this paper illustrates one -- a low cost concrete panel system for housing at multi-family densities in hot arid, cooling dominated climates (Arizona). This particular scenario explores the opportunity of industrialized technologies to passively condition housing in this context. Aspects of both the long term vision -- as system performance specifications, and the short term research priorities -- as a roster of proposed research activities, are presented.

  16. Chemical Industry Bandwidth Study

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2006-12-01

    The Chemical Bandwidth Study provides a snapshot of potentially recoverable energy losses during chemical manufacturing. The advantage of this study is the use of "exergy" analysis as a tool for pinpointing inefficiencies.

  17. Field Evaluation of Advances in Energy-Efficiency Practices for Manufactured Homes

    Energy Technology Data Exchange (ETDEWEB)

    Levy, E. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States); Dentz, J. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States); Ansanelli, E. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States); Barker, G. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States); Rath, P. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States); Dadia, D. [Advanced Residential Integrated Energy Solutions (ARIES) Collaboration, New York, NY (United States)

    2016-03-01

    Three side-by-side lab houses were built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes. The lab houses in Russellville, Alabama compared the performance of three homes built to varying levels of thermal integrity and HVAC equipment: a baseline HUD-code home equipped with an electric furnace and a split system air conditioner; an ENERGY STAR manufactured home with an enhanced thermal envelope and traditional split system heat pump; and a house designed to qualify for Zero Energy Ready Home designation with a ductless mini-split heat pump with transfer fan distribution system in place of the traditional duct system for distribution. Experiments were conducted in the lab houses to evaluate impact on energy and comfort of interior door position, window blind position and transfer fan operation. The report describes results of tracer gas and co-heating tests and presents calculation of the heat pump coefficient of performance for both the traditional heat pump and the ductless mini-split. A series of calibrated energy models was developed based on measured data and run in three locations in the Southeast to compare annual energy usage of the three homes.

  18. Energy and emissions saving potential of additive manufacturing: the case of lightweight aircraft components

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Runze; Riddle, Matthew; Graziano, Diane; Warren, Joshua; Das, Sujit; Nimbalkar, Sachin; Cresko, Joe; Masanet, Eric

    2016-11-01

    Additive manufacturing (AM) holds great potential for improving materials efficiency, reducing life-cycle impacts, and enabling greater engineering functionality compared to conventional manufacturing (CM), and AM has been increasingly adopted by aircraft component manufacturers for lightweight, cost-effective designs. This study estimates the net changes in life-cycle primary energy and greenhouse gas emissions associated with AM technologies for lightweight metallic aircraft components through the year 2050, to shed light on the environmental benefits of a shift from CM to AM processes in the U.S. aircraft industry. A systems modeling framework is presented, with integrates engineering criteria, life-cycle environmental data, aircraft fleet stock and fuel use models under different AM adoption scenarios. Estimated fleet-wide life-cycle primary energy savings at most reach 70-173 million GJ/year in 2050, with cumulative savings of 1.2–2.8 billion GJ. Associated cumulative GHG emission reductions were estimated at 92.1–215.0 million metric tons. In addition, thousands of tons of aluminum, titanium and nickel alloys could be potentially saved per year in 2050. The results indicate a significant role of AM technologies in helping society meet its long-term energy use and GHG emissions reduction goals, and highlight barriers and opportunities for AM adoption for the aircraft industry.

  19. Chemical dynamics in time and energy space

    Energy Technology Data Exchange (ETDEWEB)

    Myers, James Douglas [Univ. of California, Berkeley, CA (United States)

    1993-04-01

    The development of a versatile picosecond ultraviolet/vacuum ultraviolet temporal spectrometer and its potential use for measuring internal energy redistribution in isolated molecules are described in detail. A detailed description of the double-pass Nd:YAG amplifier and the dye amplifiers is given with the pulse energies achieved in the visible, ultraviolet, and vacuum ultraviolet. The amplified visible pulses are shown to be of sub-picosecond duration and near transform limited. The instrument`s temporal response (≤10 ps) is derived from an instrument limited measurement of the dissociation lifetime of methyl iodide at 266 nm. The methyl iodide experiment is used to discuss the various sources of noise and background signals that are intrinsic to this type of experiment. Non-time-resolved experiments measuring the branching ratio and kinetic energy distributions of products from the 193 nm photodissociation of cyclopentadiene and thiophene are presented. These studies were done using the molecular beam Photofragment Translational Spectroscopy (PTS) technique. The results from the cyclopentadiene experiment confirm that H atom elimination to yield the cyclopentadienyl radical is the dominant dissociation channel. A barrier of ≥5 kcal/mol can be understood in terms of the delocalization of the radical electron of the cyclopentadienyl fragment. A concerted elimination yielding cyclopropene and acetylene was also observed and is proposed to occur via a bicyclo-[2.1.0]pent-2-ene intermediate. Two other channels, yielding acetylene plus the CH2CHCH triplet carbene, and CH2 plus 1-buten-3-yne, are postulated to occur via ring opening. The implications of the experimental results for bulk thermal oxidation and pyrolysis models are discussed. The thiophene experiment shows six competing dissociation channels. The postulated intermediates for the various thiophene dissociation channels include bicyclo, ring opened, and possibly ring contracted

  20. Field Evaluation of Four Novel Roof Designs for Energy-Efficient Manufactured Homes

    Energy Technology Data Exchange (ETDEWEB)

    Levy, E. [ARIES Collaborative, New York, NY (United States); Dentz, J. [ARIES Collaborative, New York, NY (United States); Ansanelli, E. [ARIES Collaborative, New York, NY (United States); Barker, G. [ARIES Collaborative, New York, NY (United States); Rath, P. [ARIES Collaborative, New York, NY (United States); Dadia, D. [ARIES Collaborative, New York, NY (United States)

    2015-12-03

    "9A five-bay roof test structure was built, instrumented and monitored in an effort to determine through field testing and analysis the relative contributions of select technologies toward reducing energy use in new manufactured homes. The roof structure in Jamestown, California was designed to examine how differences in roof construction impact space conditioning loads, wood moisture content and attic humidity levels. Conclusions are drawn from the data on the relative energy and moisture performance of various configurations of vented and sealed attics.

  1. Electrochemical energy engineering: a new frontier of chemical engineering innovation.

    Science.gov (United States)

    Gu, Shuang; Xu, Bingjun; Yan, Yushan

    2014-01-01

    One of the grand challenges facing humanity today is a safe, clean, and sustainable energy system where combustion no longer dominates. This review proposes that electrochemical energy conversion could set the foundation for such an energy system. It further suggests that a simple switch from an acid to a base membrane coupled with innovative cell designs may lead to a new era of affordable electrochemical devices, including fuel cells, electrolyzers, solar hydrogen generators, and redox flow batteries, for which recent progress is discussed using the authors' work as examples. It also notes that electrochemical energy engineering will likely become a vibrant subdiscipline of chemical engineering and a fertile ground for chemical engineering innovation. To realize this vision, it is necessary to incorporate fundamental electrochemistry and electrochemical engineering principles into the chemical engineering curriculum.

  2. Overview of several applications of chemical downstream etching (CDE) for IC manufacturing: advantages and drawbacks versus WET processes

    Science.gov (United States)

    de Buttet, Côme; Prevost, Emilie; Campo, Alain; Garnier, Philippe; Zoll, Stephane; Vallier, Laurent; Cunge, Gilles; Maury, Patrick; Massin, Thomas; Chhun, Sonarith

    2017-03-01

    Today the IC manufacturing faces lots of problematics linked to the continuous down scaling of printed structures. Some of those issues are related to wet processing, which are often used in the IC manufacturing flow for wafer cleaning, material etching and surface preparation. In the current work we summarize the limitations for the next nodes of wet processing such as metallic contaminations, wafer charging, corrosion and pattern collapse. As a replacement, we promoted the isotropic chemical dry etching (CDE) which is supposed to fix all the above drawbacks. Etching steps of SI3N4 layers were evaluated in order to prove the interest of such technique.

  3. The effect of additive manufacturing on global energy demand : An assessment using a bottom-up approach

    NARCIS (Netherlands)

    Verhoef, L.A.; Budde, Bart; Chockalingam, Cindhuja; García Nodar, Brais; van Wijk, A.J.M.

    2018-01-01

    The effect of disruptive technologies unrelated to the energy sector, such as additive manufacturing (AM), tends to be overlooked in energy scenarios. The present research assessed the potential effect of AM on the global energy demand in four energy scenarios for 2050 with extended versus

  4. Computed potential energy surfaces for chemical reactions

    Science.gov (United States)

    Walch, Stephen P.; Levin, Eugene

    1993-01-01

    A new global potential energy surface (PES) is being generated for O(P-3) + H2 yields OH + H. This surface is being fit using the rotated Morse oscillator method, which was used to fit the previous POL-CI surface. The new surface is expected to be more accurate and also includes a much more complete sampling of bent geometries. A new study has been undertaken of the reaction N + O2 yields NO + O. The new studies have focused on the region of the surface near a possible minimum corresponding to the peroxy form of NOO. A large portion of the PES for this second reaction has been mapped out. Since state to state cross sections for the reaction are important in the chemistry of high temperature air, these studies will probably be extended to permit generation of a new global potential for reaction.

  5. Advanced Manufacturing for Thermal and Environmental Control Systems: Achieving National Energy Goals

    Energy Technology Data Exchange (ETDEWEB)

    Bogucz, Edward A. [Syracuse Univ., NY (United States)

    2017-02-20

    This project was part of a regional initiative in the five counties of Central New York (CNY) that received funding from the U.S. Department of Energy (DOE) and four other federal agencies through the 2012 Advanced Manufacturing Jobs and Innovation Accelerator Challenge (AMJIAC). The CNY initiative was focused on cultivating the emergent regional cluster in “Advanced Manufacturing for Thermal and Environmental Control (AM-TEC).” As one component of the CNY AM-TEC initiative, the DOE-funded project supported five research & development seed projects that strategically targeted: 1) needs and opportunities of CNY AM-TEC companies, and 2) the goal of DOE’s Advanced Manufacturing Office (AMO) to reduce energy consumption by 50% across product life-cycles over 10 years. The project also sought to fulfill the AMO mission of developing and demonstrating new, energy-efficient processing and materials technologies at a scale adequate to prove their value to manufacturers and spur investment. The five seed projects demonstrated technologies and processes that can reduce energy intensity and improve production as well as use less energy throughout their lifecycles. The project was conducted over three years in two 18-month budget periods. During the first budget period, two projects proposed in the original AMJAIC application were successfully completed: Seed Project 1 focused on saving energy in heat transfer processes via development of nano structured surfaces to significantly increase heat flux; Seed Project 2 addressed saving energy in data centers via subzero cooling of the computing processors. Also during the first budget period, a process was developed and executed to select a second round of seed projects via a competitive request for proposals from regional companies and university collaborators. Applicants were encouraged to form industry-academic partnerships to leverage experience and resources of public and private sectors in the CNY region. Proposals were

  6. Assessment of local wood species used for the manufacture of cookware and the perception of chemical benefits and chemical hazards associated with their use in Kumasi, Ghana.

    Science.gov (United States)

    Mensah, John Kenneth; Adei, Evans; Adei, Dina; Owusu Ansah, Gwendolyn

    2012-12-18

    Historical proven wood species have no reported adverse health effect associated with its past use. Different historical proven species have traditionally been used to manufacture different wooden food contact items. This study uses survey questionnaires to assess suppliers', manufacturers', retailers' and consumers' (end-users') preferences for specific wood species, to examine the considerations that inform these preferences and to investigate the extent of awareness of the chemical benefits and chemical hazards associated with wooden food contact material use. Through the combined use of a cross sectional approach and a case study design, 25 suppliers, 25 manufacturers, 25 retailers and 125 consumers (end-users) of wooden food contact materials in four suburbs in Kumasi Metropolitan Area (Anloga junction, Ahinsan Bus Stop, Ahwia-Pankrono and Race Course) and Ashanti Akyim Agogo in the Ashanti Akyim North District of the Ashanti Region were administered with closed ended questionnaires. The questionnaires were prepared in English, but local language, Twi, was used to translate and communicate the content of the questionnaire where necessary. Suppliers', manufacturers' and retailers' preferences for specific wood species for most wooden cookware differed from that of consumers (end-users). But all respondent groups failed to indicate any awareness of chemical benefits or chemical hazards associated with either the choice of specific wood species for specific wooden cookware or with the general use of wooden food contact materials. The lack of appreciation of chemical benefits or hazards associated with active principles of wooden cookware led to heavy reliance of consumers (end-users) on the wood density, price, attractive grain pattern and colour or on the judgement of retailers in their choice of specific species for a wooden cookware. This study contributes some practical suggestions to guide national policy development on improvement in quality of available

  7. Endocrine-disrupting chemicals and the regulation of energy balance.

    Science.gov (United States)

    Nadal, Angel; Quesada, Ivan; Tudurí, Eva; Nogueiras, Rubén; Alonso-Magdalena, Paloma

    2017-09-01

    Energy balance involves the adjustment of food intake, energy expenditure and body fat reserves through homeostatic pathways. These pathways include a multitude of biochemical reactions, as well as hormonal cues. Dysfunction of this homeostatic control system results in common metabolism-related pathologies, which include obesity and type 2 diabetes mellitus. Metabolism-disrupting chemicals (MDCs) are a particular class of endocrine-disrupting chemicals that affect energy homeostasis. MDCs affect multiple endocrine mechanisms and thus different cell types that are implicated in metabolic control. MDCs affect gene expression and the biosynthesis of key enzymes, hormones and adipokines that are essential for controlling energy homeostasis. This multifaceted spectrum of actions precludes compensatory responses and favours metabolic disorders. Herein, we review the main mechanisms used by MDCs to alter energy balance. This work should help to identify new MDCs, as well as novel targets of their action.

  8. Revision of the energy conservation requirements in the manufactured home construction and safety standards

    Energy Technology Data Exchange (ETDEWEB)

    Conner, C C; Lee, A D; Lucas, R G; Taylor, Z T

    1992-02-01

    Thermal requirements were developed for manufactured (mobile) homes in response to legislation requiring the US Department of Housing and Urban Development (HUD) to revise its thermal standards for manufactured homes. A life-cycle cost minimization from the home owner's perspecetive was used to establish an optimum in a large number of cities for several prototype homes. The development of the economic, financial, and energy conservation measure parameters input into the life-cycle cost analysis was documented. The optimization results were aggregated to zones which were expressed as a maximum overall home U-value (thermal transmittance) requirement. The revised standard's costs, benefits, and net value to the consumer were quantified. 50 refs.

  9. Financial problems facing the manufacturers of small wind energy conversion systems. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bolle, T G

    1979-11-01

    The financial barriers faced by the manufacturers of small wind energy conversion systems (SWECS) are assessed and found to be similar to those faced by other start up businesses. However, these problems are found to be aggravated by the high expectations for accelerated SWECS industry growth in the face of moderate government support and lack of investment capital. The underlying conditions of limited SWECS entrepreneur business experience, the highly competitive venture capital market, the inability of existing financial institutions to aid infant busineses and public unawareness of SWECS are reviewed. Specific manufacturer-oriented recommendations and federal, state and regulatory policy-oriented recommendations are made. In addition, the dynamics of the SWECS commercialization process are assessed and the variety of financial institutions playing a role in this process is detailed. Issues related to inflation, tax policy, regulation and federal R and D procurement policies are analyzed.

  10. Energy conservation in ice manufacturing; Ahorro de energia en la fabricacion de hielo

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-12-31

    This paper shows the results of the energy diagnosis study for ice manufacturing industries. The identified opportunities for conservation and efficient use of energy have allowed the reduction of the electric bill, modernizing at the same time, its installations and addressing inherent aspects of the use of energy producing items; in which the estimated investments are recovered in its major part in a period of a year, the goodness of the investments propitiate the growth and competitiveness required in these days. [Espanol] En este documento se exponen los resultados del estudio del diagnostico energetico para industrias productoras de hielo. Las oportunidades de ahorro y uso eficiente de energia identificadas, han permitido reducir la facturacion energetica, a la par de modernizar sus instalaciones y atender aspectos inherentes al uso de energeticos; en lo cual las inversiones estimadas se recuperan en su mayoria en un ano, las bondades de las inversiones propician un crecimiento y competitividad requerida en estos dias.

  11. EPA Announces 2015 ENERGY STAR Certified Manufacturing Plants, Allergan Pharmaceuticals facility in Waco, TX, among those recognized

    Science.gov (United States)

    DALLAS - (Feb. 24, 2016) The U.S. Environmental Protection Agency (EPA) announced today that the Allergan Pharmaceuticals facility in Waco, TX, is among the 70 manufacturing plants across the nation that achieved ENERGY STAR certification for their

  12. ROBOTICALLY ENHANCED ADVANCED MANUFACTURING CONCEPTS TO OPTIMIZE ENERGY, PRODUCTIVITY, AND ENVIRONMENTAL PERFORMANCE

    Energy Technology Data Exchange (ETDEWEB)

    Larry L. Keller; Joseph M. Pack; Robert V. Kolarik II

    2007-11-05

    In the first phase of the REML project, major assets were acquired for a manufacturing line for follow-on installation, capability studies and optimization. That activity has been documented in the DE-FC36-99ID13819 final report. In this the second phase of the REML project, most of the major assets have been installed in a manufacturing line arrangement featuring a green cell, a thermal treatment cell and a finishing cell. Most of the secondary and support assets have been acquired and installed. Assets have been integrated with a commercial, machine-tending gantry robot in the thermal treatment cell and with a low-mass, high-speed gantry robot in the finish cell. Capabilities for masterless gauging of product’s dimensional and form characteristics were advanced. Trial production runs across the entire REML line have been undertaken. Discrete event simulation modeling has aided in line balancing and reduction of flow time. Energy, productivity and cost, and environmental comparisons to baselines have been made. Energy The REML line in its current state of development has been measured to be about 22% (338,000 kVA-hrs) less energy intensive than the baseline conventional low volume line assuming equivalent annual production volume of approximately 51,000 races. The reduction in energy consumption is largely attributable to the energy reduction in the REML thermal treatment cell where the heating devices are energized on demand and are appropriately sized to the heating load of a near single piece flow line. If additional steps such as power factor correction and use of high-efficiency motors were implemented to further reduce energy consumption, it is estimated, but not yet demonstrated, that the REML line would be about 30% less energy intensive than the baseline conventional low volume line assuming equivalent annual production volume. Productivity The capital cost of an REML line would be roughly equivalent to the capital cost of a new conventional line. The

  13. Energy impact of cathode drying and solvent recovery during lithium-ion battery manufacturing

    Science.gov (United States)

    Ahmed, Shabbir; Nelson, Paul A.; Gallagher, Kevin G.; Dees, Dennis W.

    2016-08-01

    Successful deployment of electric vehicles requires maturity of the manufacturing process to reduce the cost of the lithium ion battery (LIB) pack. Drying the coated cathode layer and subsequent recovery of the solvent for recycle is a vital step in the lithium ion battery manufacturing plant and offers significant potential for cost reduction. A spreadsheet model of the drying and recovery of the solvent, is used to study the energy demand of this step and its contribution towards the cost of the battery pack. The base case scenario indicates that the drying and recovery process imposes an energy demand of ∼10 kWh per kg of the solvent n-methyl pyrrolidone (NMP), and is almost 45 times the heat needed to vaporize the NMP. For a plant producing 100 K battery packs per year for 10 kWh plug-in hybrid vehicles (PHEV), the energy demand is ∼5900 kW and the process contributes 107 or 3.4% to the cost of the battery pack. The cost of drying and recovery is equivalent to 1.12 per kg of NMP recovered, saving 2.08 per kg in replacement purchase.

  14. Tuning the Emission Energy of Chemically Doped Graphene Quantum Dots

    OpenAIRE

    Noor-Ul-Ain; Eriksson, Martin O.; Susann Schmidt; Asghar, M.; Pin-Cheng Lin; Per Olof Holtz; Mikael Syväjärvi; G. Reza Yazdi

    2016-01-01

    Tuning the emission energy of graphene quantum dots (GQDs) and understanding the reason of tunability is essential for the GOD function in optoelectronic devices. Besides material-based challenges, the way to realize chemical doping and band gap tuning also pose a serious challenge. In this study, we tuned the emission energy of GQDs by substitutional doping using chlorine, nitrogen, boron, sodium, and potassium dopants in solution form. Photoluminescence data obtained from (Cl- and N-doped) ...

  15. 77 FR 64143 - Manufacturer of Controlled Substances; Notice of Registration; Chattem Chemicals, Inc.

    Science.gov (United States)

    2012-10-18

    ... Tapentadol (9780) II Fentanyl (9801) II The company plans to manufacture the listed controlled substances in... laws, and a review of the company's background and history. Therefore, pursuant to 21 U.S.C. 823(a...

  16. Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries: Main Report

    Energy Technology Data Exchange (ETDEWEB)

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  17. Steam system opportunity assessment for the pulp and paper, chemical manufacturing, and petroleum refining industries: Main report

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2002-10-01

    This report assesses steam generation and use in the pulp and paper, chemical, and petroleum refining industries, and estimates the potential for energy savings from implementation of steam system performance and efficiency improvements.

  18. A new Energy Saving method of manufacturing ceramic products from waste glass

    Energy Technology Data Exchange (ETDEWEB)

    Haun Labs

    2002-07-05

    This final report summarizes the activities of the DOE Inventions and Innovations sponsored project, ''A New Energy Saving Method of Manufacturing Ceramic Products from Waste Glass.'' The project involved an innovative method of lowering energy costs of manufacturing ceramic products by substituting traditional raw materials with waste glass. The processing method is based on sintering of glass powder at {approx}750 C to produce products which traditionally require firing temperatures of >1200 C, or glass-melting temperatures >1500 C. The key to the new method is the elimination of previous processing problems, which have greatly limited the use of recycled glass as a ceramic raw material. The technology is aligned with the DOE-OIT Glass Industry Vision and Roadmap, and offers significant energy savings and environmental benefits compared to current technologies. A U.S. patent (No. 6,340,650) covering the technology was issued on January 22, 2002. An international PCT Patent Application is pending with designations made for all PCT regions and countries. The goal of the project was to provide the basis for the design and construction of an energy-efficient manufacturing plant that can convert large volumes of waste glass into high-quality ceramic tile. The main objectives of the project were to complete process development and optimization; construct and test prototype samples; and conduct market analysis and commercialization planning. Two types of ceramic tile products were targeted by the project. The first type was developed during the first year (Phase I) to have a glazed-like finish for applications where slip resistance is not critical, such as wall tile. The processing method optimized in Phase I produces a glossy surface with a translucent appearance, without the extra glazing steps required in traditional tile manufacturing. The second type of product was developed during the second year (Phase II). This product was designed to have an

  19. Applicability of chemical vapour polishing of additive manufactured parts to meet production-quality

    DEFF Research Database (Denmark)

    Pedersen, D. B.; Hansen, H. N.; Nielsen, J. S.

    2014-01-01

    The Fused Deposition Modelling (FDM) method is the most rapidly growing Additive Manufacturing (AM) method[1]. FDM employs a 2.5D deposition scheme which induce a step-ladder shaped surface definition [2], with seams of the individual layers clearly visible[3]. This paper investigate to which...... of FDM manufactured parts can be taken from their current quality into the precision engineering domain....

  20. Energy-consumption and carbon-emission analysis of vehicle and component manufacturing.

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, J. L.; Burnham, A.; Wang, M.; Energy Systems

    2010-10-12

    A model is presented for calculating the environmental burdens of the part manufacturing and vehicle assembly (VMA) stage of the vehicle life cycle. The approach is bottom-up, with a special focus on energy consumption and CO{sub 2} emissions. The model is applied to both conventional and advanced vehicles, the latter of which include aluminum-intensive, hybrid electric, plug-in hybrid electric and all-electric vehicles. An important component of the model, a weight-based distribution function of materials and associated transformation processes (casting, stamping, etc.), is developed from the United States Council for Automotive Research Generic Vehicle Life Cycle Inventory Study. As the approach is bottom-up, numerous transformation process data and plant operational data were extracted from the literature for use in representing the many operations included in the model. When the model was applied to conventional vehicles, reliable estimates of cumulative energy consumption (34 GJ/vehicle) and CO{sub 2} emission (2 tonnes/vehicle) were computed for the VMA life-cycle stage. The numerous data sets taken from the literature permitted the development of some statistics on model results. Because the model explicitly includes a greater coverage of relevant manufacturing processes than many earlier studies, our energy estimates are on the higher end of previously published values. Limitations of the model are also discussed. Because the material compositions of conventional vehicles within specific classes (cars, light duty trucks, etc.) are sensibly constant on a percent-by-weight basis, the model can be reduced to a simple linear form for each class dependent only on vehicle weight. For advanced vehicles, the material/transformation process distribution developed above needs to be adjusted for different materials and components. This is particularly so for aluminum-intensive and electric-drive vehicles. In fact, because of their comparatively high manufacturing

  1. Chemical potential and internal energy of the noninteracting Fermi ...

    Indian Academy of Sciences (India)

    S Panda and B K Panda. In the ground state, S vanishes and µ is obtained under the condition that the number of particles in volume V does not depend on temperature [2]. The chemical potential is the energy necessary to add one particle to the system without changing both the entropy and volume. The quantum theory in ...

  2. Colloid interaction energies for physically and chemically heterogeneous porous media

    Science.gov (United States)

    The mean and variance of the colloid interaction energy (phi*) as a function of separation distance (h) were calculated on physically and/or chemically heterogeneous solid surfaces at the representative elementary area (REA) scale. Nanoscale roughness was demonstrated to have a significant influence...

  3. Chemical features, cholesterol and energy content of table hen eggs ...

    African Journals Online (AJOL)

    ... legislation, on the chemical and nutritional quality of table eggs. The biological material consisted of eggs laid by 1200 Lohmann Brown hens, aged 27 weeks, fed similarly (a corn-wheat-soymeal diet). Conventional AOAC methods were used to analyse the eggs, and gross energy was calculated based on organic matter ...

  4. Physico-chemical, Energy, Minerals, Vitamins, and Sensory ...

    African Journals Online (AJOL)

    Objective: The paper examined the physico-chemical properties, energy, minerals and vitamins and sensory attributes of wheat-based biscuits supplemented with fermented flours. Materials and methods: The food materials were processed into flour and put in a polyethylene bag. The flour batches were subjected to natural ...

  5. Physico-chemical properties of manufactured nanomaterials - Characterisation and relevant methods. An outlook based on the OECD Testing Programme.

    Science.gov (United States)

    Rasmussen, Kirsten; Rauscher, Hubert; Mech, Agnieszka; Riego Sintes, Juan; Gilliland, Douglas; González, Mar; Kearns, Peter; Moss, Kenneth; Visser, Maaike; Groenewold, Monique; Bleeker, Eric A J

    2018-02-01

    Identifying and characterising nanomaterials require additional information on physico-chemical properties and test methods, compared to chemicals in general. Furthermore, regulatory decisions for chemicals are usually based upon certain toxicological properties, and these effects may not be equivalent to those for nanomaterials. However, regulatory agencies lack an authoritative decision framework for nanomaterials that links the relevance of certain physico-chemical endpoints to toxicological effects. This paper investigates various physico-chemical endpoints and available test methods that could be used to produce such a decision framework for nanomaterials. It presents an overview of regulatory relevance and methods used for testing fifteen proposed physico-chemical properties of eleven nanomaterials in the OECD Working Party on Manufactured Nanomaterials' Testing Programme, complemented with methods from literature, and assesses the methods' adequacy and applications limits. Most endpoints are of regulatory relevance, though the specific parameters depend on the nanomaterial and type of assessment. Size (distribution) is the common characteristic of all nanomaterials and is decisive information for classifying a material as a nanomaterial. Shape is an important particle descriptor. The octanol-water partitioning coefficient is undefined for particulate nanomaterials. Methods, including sample preparation, need to be further standardised, and some new methods are needed. The current work of OECD's Test Guidelines Programme regarding physico-chemical properties is highlighted. Copyright © 2017 The Authors. Published by Elsevier Inc. All rights reserved.

  6. Energy Saving Method of Manufacturing Ceramic Products from Fiber Glass Waste

    Energy Technology Data Exchange (ETDEWEB)

    Michael J. Haun

    2005-07-15

    The U.S. fiber glass industry disposes of more than 260,000 tons of industrial fiber glass waste in landfills annually. New technology is needed to reprocess this industrial waste into useful products. A low-cost energy-saving method of manufacturing ceramic tile from fiber glass waste was developed. The technology is based on sintering fiber glass waste at 700-900 degrees C to produce products which traditionally require firing temperatures of >1200 degrees C, or glass-melting temperatures >1500 degrees C. The process also eliminates other energy intensive processing steps, including mining and transportation of raw materials, spray-drying to produce granulated powder, drying pressed tile, and glazing. The technology completely transforms fiber glass waste into a dense ceramic product, so that all future environmental problems in the handling and disposal of the fibers is eliminated. The processing steps were developed and optimized to produce glossy and matte surface finishes for wall and floor tile applications. High-quality prototype tile samples were processed for demonstration and tile standards testing. A Market Assessment confirmed the market potential for tile products produced by the technology. Manufacturing equipment trials were successfully conducted for each step of the process. An industrial demonstration plant was designed, including equipment and operating cost analysis. A fiber glass manufacturer was selected as an industrial partner to commercialize the technology. A technology development and licensing agreement was completed with the industrial partner. Haun labs will continue working to transfer the technology and assist the industrial partner with commercialization beyond the DOE project.

  7. Proceedings of the DOE chemical energy storage and hydrogen energy systems contracts review

    Energy Technology Data Exchange (ETDEWEB)

    1980-02-01

    Sessions were held on electrolysis-based hydrogen storage systems, hydrogen production, hydrogen storage systems, hydrogen storage materials, end-use applications and system studies, chemical heat pump/chemical energy storage systems, systems studies and assessment, thermochemical hydrogen production cycles, advanced production concepts, and containment materials. (LHK)

  8. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, Tom; Peeks, Brady

    2015-09-15

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  9. Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes

    Energy Technology Data Exchange (ETDEWEB)

    Hewes, Tom [Building America Partnership for Improved Residential Construction, Corvallis, OR (United States); Peeks, Brady [Building America Partnership for Improved Residential Construction, Corvallis, OR (United States)

    2015-09-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH), which is intended to make significant progress toward performing as zero-net-energy ready. The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual percent savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  10. The trouble with chemical energy: why understanding bond energies requires an interdisciplinary systems approach.

    Science.gov (United States)

    Cooper, Melanie M; Klymkowsky, Michael W

    2013-06-01

    Helping students understand "chemical energy" is notoriously difficult. Many hold inconsistent ideas about what energy is, how and why it changes during the course of a chemical reaction, and how these changes are related to bond energies and reaction dynamics. There are (at least) three major sources for this problem: 1) the way biologists talk about chemical energy (which is also the way we talk about energy in everyday life); 2) the macroscopic approach to energy concepts that is common in physics and physical sciences; and 3) the failure of chemistry courses to explicitly link molecular with macroscopic energy ideas. From a constructivist perspective, it is unlikely that students can, without a coherent understanding of such a central concept, attain a robust and accurate understanding of new concepts. However, changes are on the horizon, guided by the increasing understanding that difficult concepts require coherent, well-designed learning progressions and the new National Research Council Framework for K-12 Science Education. We provide supporting evidence for our assertions and suggestions for an interdisciplinary learning progression designed to better approach the concept of bond energies, a first step in an understanding chemical energy and behavior of reaction systems that is central to biological systems.

  11. Solar-driven chemical energy source for a Martian biota

    Science.gov (United States)

    Clark, B. C.

    1979-01-01

    Microorganisms deep in the Martian soil could derive energy indirectly from the sun via chemical reactions involving atmospheric photolysis products of the solar ultraviolet flux. The Viking discovery of a chemically uniform regolith which, though poor in organics, is rich in sulfur-containing compounds suggests reaction sequences in which sulfur is recycled through reduced and oxidized states by biologically catalyzed reactions with photochemically-produced atmospheric constituents. One candidate reaction, reduction of soil sulfate minerals by molecular hydrogen, is already exploited on earth by bacteria of the ubiquitous and tenacious Desulfovibrio genus.

  12. Analyses to Verify and Improve the Accuracy of the Manufactured Home Energy Audit (MHEA)

    Energy Technology Data Exchange (ETDEWEB)

    Ternes, Mark P [ORNL; Gettings, Michael B [ORNL

    2008-12-01

    A series of analyses were performed to determine the reasons that the Manufactured Home Energy Audit (MHEA) over predicted space-heating energy savings as measured in a recent field test and to develop appropriate corrections to improve its performance. The study used the Home Energy Rating System (HERS) Building Energy Simulation Test (BESTEST) to verify that MHEA accurately calculates the UA-values of mobile home envelope components and space-heating energy loads as compared with other, well-accepted hourly energy simulation programs. The study also used the Procedures for Verification of RESNET Accredited HERS Software Tools to determine that MHEA accurately calculates space-heating energy consumptions for gas furnaces, heat pumps, and electric-resistance furnaces. Even though MHEA's calculations were shown to be correct from an engineering point of view, three modifications to MHEA's algorithms and use of a 0.6 correction factor were incorporated into MHEA to true-up its predicted savings to values measured in a recent field test. A simulated use of the revised version of MHEA in a weatherization program revealed that MHEA would likely still recommend a significant number of cost-effective weatherization measures in mobile homes (including ceiling, floor, and even wall insulation and far fewer storm windows). Based on the findings from this study, it was recommended that a revised version of MHEA with all the changes and modifications outlined in this report should be finalized and made available to the weatherization community as soon as possible, preferably in time for use within the 2009 Program Year.

  13. Impact evaluation of an Energy $avings Plan project at Lenroc Company/Moorman Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Spanner, G.E.; Daellenbach, K.K.

    1992-02-01

    This impact evaluation of an energy conservation measure (ECM) that was recently installed at Lenroc Company/Moorman Manufacturing (Lenroc/Moorman) was conducted for the Bonneville Power Administration (Bonneville) as part of an evaluation of its Energy Savings Plan (ESP) Program. The Program makes acquisition payments to firms that install energy conservation measures in their industrial processes. The objective of this impact evaluation was to assess how much electrical energy is being saved at Lenroc/Moorman as a result of the ESP and to determine how much the savings cost Bonneville and the region. The impact of the ECM was evaluated with a combination of engineering analysis, financial analysis, interviews, and submittal reviews (Lenroc/Moorman's Abstract, Proposal, and Completion Report). The ECM itself consists of installing two heat exchangers to recover waste heat from a process water line to preheat incoming process air. The air and water are used in a proprietary process to produce biuret, a cattle feed supplement derived from urea. Energy savings resulting from this ECM are expected to be 339,400 kWh/yr. On a per ton basis, this ECM will save 56.6 kWh/ton of biuret. The ECM cost $15,754 to install, and Lenroc/Moorman received payments of $9452 from Bonneville and $3933 from Grant County PUD for the acquisition of energy savings for a net cost to Lenroc/Moorman of $2369. Without the acquisition payments from Bonneville and Grant County PUD, this ECM would not have been implemented. The levelized cost of these energy savings to Bonneville will be 2.3 mills/kWh over the ECM's expected 15-year life, and the levelized cost to the region will be 4.0 mills/kWh.

  14. Impact evaluation of an Energy $avings Plan project at Lenroc Company/Moorman Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Spanner, G.E.; Daellenbach, K.K.

    1992-02-01

    This impact evaluation of an energy conservation measure (ECM) that was recently installed at Lenroc Company/Moorman Manufacturing (Lenroc/Moorman) was conducted for the Bonneville Power Administration (Bonneville) as part of an evaluation of its Energy Savings Plan (ESP) Program. The Program makes acquisition payments to firms that install energy conservation measures in their industrial processes. The objective of this impact evaluation was to assess how much electrical energy is being saved at Lenroc/Moorman as a result of the ESP and to determine how much the savings cost Bonneville and the region. The impact of the ECM was evaluated with a combination of engineering analysis, financial analysis, interviews, and submittal reviews (Lenroc/Moorman`s Abstract, Proposal, and Completion Report). The ECM itself consists of installing two heat exchangers to recover waste heat from a process water line to preheat incoming process air. The air and water are used in a proprietary process to produce biuret, a cattle feed supplement derived from urea. Energy savings resulting from this ECM are expected to be 339,400 kWh/yr. On a per ton basis, this ECM will save 56.6 kWh/ton of biuret. The ECM cost $15,754 to install, and Lenroc/Moorman received payments of $9452 from Bonneville and $3933 from Grant County PUD for the acquisition of energy savings for a net cost to Lenroc/Moorman of $2369. Without the acquisition payments from Bonneville and Grant County PUD, this ECM would not have been implemented. The levelized cost of these energy savings to Bonneville will be 2.3 mills/kWh over the ECM`s expected 15-year life, and the levelized cost to the region will be 4.0 mills/kWh.

  15. Applicability of chemical vapour polishing of additive manufactured parts to meet production-quality

    DEFF Research Database (Denmark)

    Pedersen, D. B.; Hansen, H. N.; Nielsen, J. S.

    2014-01-01

    The Fused Deposition Modelling (FDM) method is the most rapidly growing Additive Manufacturing (AM) method[1]. FDM employs a 2.5D deposition scheme which induce a step-ladder shaped surface definition [2], with seams of the individual layers clearly visible[3]. This paper investigate to which ext...

  16. 77 FR 70189 - Manufacturer of Controlled Substances; Notice of Registration; Cayman Chemical Company

    Science.gov (United States)

    2012-11-23

    ... diethylamide (7315) I 2,5-Dimethoxy-4-(n)- I propylthiophenethylamine (7348). Marihuana (7360) I... (1105) II Lisdexamfetamine (1205) II The company plans to manufacture small quantities of marihuana derivatives for research purposes. In reference to drug code 7360 (Marihuana), the company plans to bulk...

  17. 77 FR 47115 - Manufacturer of Controlled Substances; Notice of Application; Cayman Chemical Company

    Science.gov (United States)

    2012-08-07

    ... diethylamide (7315) I 2,5-Dimethoxy-4-(n)-propylthiophenethylamine I (7348). Marihuana (7360) I... small quantities of marihuana derivatives for research purposes. In reference to drug code 7360 (Marihuana), the company plans to bulk manufacture cannabidiol. In reference to drug code 7370...

  18. An Energy Efficiency Evaluation Method Based on Energy Baseline for Chemical Industry

    Directory of Open Access Journals (Sweden)

    Dong-mei Yao

    2016-01-01

    Full Text Available According to the requirements and structure of ISO 50001 energy management system, this study proposes an energy efficiency evaluation method based on energy baseline for chemical industry. Using this method, the energy plan implementation effect in the processes of chemical production can be evaluated quantitatively, and evidences for system fault diagnosis can be provided. This method establishes the energy baseline models which can meet the demand of the different kinds of production processes and gives the general solving method of each kind of model according to the production data. Then the energy plan implementation effect can be evaluated and also whether the system is running normally can be determined through the baseline model. Finally, this method is used on cracked gas compressor unit of ethylene plant in some petrochemical enterprise; it can be proven that this method is correct and practical.

  19. Assessment of local wood species used for the manufacture of cookware and the perception of chemical benefits and chemical hazards associated with their use in Kumasi, Ghana

    Science.gov (United States)

    2012-01-01

    Background Historical proven wood species have no reported adverse health effect associated with its past use. Different historical proven species have traditionally been used to manufacture different wooden food contact items. This study uses survey questionnaires to assess suppliers’, manufacturers’, retailers’ and consumers’ (end-users’) preferences for specific wood species, to examine the considerations that inform these preferences and to investigate the extent of awareness of the chemical benefits and chemical hazards associated with wooden food contact material use. Methods Through the combined use of a cross sectional approach and a case study design, 25 suppliers, 25 manufacturers, 25 retailers and 125 consumers (end-users) of wooden food contact materials in four suburbs in Kumasi Metropolitan Area (Anloga junction, Ahinsan Bus Stop, Ahwia-Pankrono and Race Course) and Ashanti Akyim Agogo in the Ashanti Akyim North District of the Ashanti Region were administered with closed ended questionnaires. The questionnaires were prepared in English, but local language, Twi, was used to translate and communicate the content of the questionnaire where necessary. Results Suppliers’, manufacturers’ and retailers’ preferences for specific wood species for most wooden cookware differed from that of consumers (end-users). But all respondent groups failed to indicate any awareness of chemical benefits or chemical hazards associated with either the choice of specific wood species for specific wooden cookware or with the general use of wooden food contact materials. The lack of appreciation of chemical benefits or hazards associated with active principles of wooden cookware led to heavy reliance of consumers (end-users) on the wood density, price, attractive grain pattern and colour or on the judgement of retailers in their choice of specific species for a wooden cookware. Conclusion This study contributes some practical suggestions to guide national policy

  20. Manufacturing of mushroom-shaped structures and its hydrophobic robustness analysis based on energy minimization approach

    Science.gov (United States)

    Wang, Li; Yang, Xiaonan; Wang, Quandai; Yang, Zhiqiang; Duan, Hui; Lu, Bingheng

    2017-07-01

    The construction of stable hydrophobic surfaces has increasingly gained attention owing to its wide range of potential applications. However, these surfaces may become wet and lose their slip effect owing to insufficient hydrophobic stability. Pillars with a mushroom-shaped tip are believed to enhance hydrophobicity stability. This work presents a facile method of manufacturing mushroom-shaped structures, where, compared with the previously used method, the modulation of the cap thickness, cap diameter, and stem height of the structures is more convenient. The effects of the development time on the cap diameter and overhanging angle are investigated and well-defined mushroom-shaped structures are demonstrated. The effect of the microstructure geometry on the contact state of a droplet is predicted by taking an energy minimization approach and is experimentally validated with nonvolatile ultraviolet-curable polymer with a low surface tension by inspecting the profiles of liquid-vapor interface deformation and tracking the trace of the receding contact line after exposure to ultraviolet light. Theoretical and experimental results show that, compared with regular pillar arrays having a vertical sidewall, the mushroom-like structures can effectively enhance hydrophobic stability. The proposed manufacturing method will be useful for fabricating robust hydrophobic surfaces in a cost-effective and convenient manner.

  1. Manufacturing of mushroom-shaped structures and its hydrophobic robustness analysis based on energy minimization approach

    Directory of Open Access Journals (Sweden)

    Li Wang

    2017-07-01

    Full Text Available The construction of stable hydrophobic surfaces has increasingly gained attention owing to its wide range of potential applications. However, these surfaces may become wet and lose their slip effect owing to insufficient hydrophobic stability. Pillars with a mushroom-shaped tip are believed to enhance hydrophobicity stability. This work presents a facile method of manufacturing mushroom-shaped structures, where, compared with the previously used method, the modulation of the cap thickness, cap diameter, and stem height of the structures is more convenient. The effects of the development time on the cap diameter and overhanging angle are investigated and well-defined mushroom-shaped structures are demonstrated. The effect of the microstructure geometry on the contact state of a droplet is predicted by taking an energy minimization approach and is experimentally validated with nonvolatile ultraviolet-curable polymer with a low surface tension by inspecting the profiles of liquid–vapor interface deformation and tracking the trace of the receding contact line after exposure to ultraviolet light. Theoretical and experimental results show that, compared with regular pillar arrays having a vertical sidewall, the mushroom-like structures can effectively enhance hydrophobic stability. The proposed manufacturing method will be useful for fabricating robust hydrophobic surfaces in a cost-effective and convenient manner.

  2. KEFIRS MANUFACTURED FROM CAMEL (CAMELUS DRAMEDARIUS) MILK AND COW MILK: COMPARISON OF SOME CHEMICAL AND MICROBIAL PROPERTIES

    OpenAIRE

    G. Kavas

    2015-01-01

    This study examined the production possibilities of kefir from fresh camel milk fermented with grain. The findings were then compared with kefir manufactured from cow’s milk. Cow’s milk was fermented with 2.5% grains. The 1% (v/w) glucose enriched camel’s milk was fermented with 10% grains and left in an incubator at 25°C. Physical-chemical and sensorial analyses of the kefir sampleswere measured on day one (18 hours) of storage and microbiological analyses were measured on days one, three an...

  3. Energy-Efficient Through-Life Smart Design, Manufacturing and Operation of Ships in an Industry 4.0 Environment

    Directory of Open Access Journals (Sweden)

    Joo Hock Ang

    2017-04-01

    Full Text Available Energy efficiency is an important factor in the marine industry to help reduce manufacturing and operational costs as well as the impact on the environment. In the face of global competition and cost-effectiveness, ship builders and operators today require a major overhaul in the entire ship design, manufacturing and operation process to achieve these goals. This paper highlights smart design, manufacturing and operation as the way forward in an industry 4.0 (i4 era from designing for better energy efficiency to more intelligent ships and smart operation through-life. The paper (i draws parallels between ship design, manufacturing and operation processes, (ii identifies key challenges facing such a temporal (lifecycle as opposed to spatial (mass products, (iii proposes a closed-loop ship lifecycle framework and (iv outlines potential future directions in smart design, manufacturing and operation of ships in an industry 4.0 value chain so as to achieve more energy-efficient vessels. Through computational intelligence and cyber-physical integration, we envision that industry 4.0 can revolutionise ship design, manufacturing and operations in a smart product through-life process in the near future.

  4. Food and chemical industry. Freezed pilaf manufacturing method; Shokuhinn to kagaku kogaku. Reito pirafu no seiho

    Energy Technology Data Exchange (ETDEWEB)

    Matsuo, K. [Nippon Sanso K.K., Tokyo (Japan)

    1997-05-05

    This paper described a method of manufacturing and the characteristics of freezed pilaf, a typical food among the foods using freezed boiled rice. In an industrial freezed pilaf manufacturing method devised by adding automation and mass production techniques to the ordinal home cooking method, the water-immersed rice in a pot is cooked or heated with steam, ingredients and seasonings are added to the cooked or steamed rice, and the rice is freezed in units of one grain or several grains. The pilaf freezing apparatuses include gas type apparatuses using liquid nitrogen (-196{degree}C) or liquid carbon dioxide (-79{degree}C), mechanical type apparatuses using a chlorofluorocarbon freezer, and air turbo type apparatuses for freezing pilaf by using cold air obtained by the expansion turbine of an air separator. For the production of freezed pilaf, gas type apparatuses having a simple structure and capable of manufacturing high-quality freezed pilaf were initially used. However, owing to the technical innovation of freezing apparatuses, mechanical type and air turbo type freezing apparatuses which require a heavy initial investment but which can be operated at a low running cost have been gradually substituted for the gas type apparatuses. 5 refs., 2 figs., 1 tab.

  5. Modeling and Verification of Reconfigurable and Energy-Efficient Manufacturing Systems

    Directory of Open Access Journals (Sweden)

    Jiafeng Zhang

    2015-01-01

    Full Text Available This paper deals with the formal modeling and verification of reconfigurable and energy-efficient manufacturing systems (REMSs that are considered as reconfigurable discrete event control systems. A REMS not only allows global reconfigurations for switching the system from one configuration to another, but also allows local reconfigurations on components for saving energy when the system is in a particular configuration. In addition, the unreconfigured components of such a system should continue running during any reconfiguration. As a result, during a system reconfiguration, the system may have several possible paths and may fail to meet control requirements if concurrent reconfiguration events and normal events are not controlled. To guarantee the safety and correctness of such complex systems, formal verification is of great importance during a system design stage. This paper extends the formalism reconfigurable timed net condition/event systems (R-TNCESs in order to model all possible dynamic behavior in such systems. After that, the designed system based on extended R-TNCESs is verified with the help of a software tool SESA for functional, temporal, and energy-efficient properties. This paper is illustrated by an automatic assembly system.

  6. Workshop on innovation in materials processing and manufacture: Exploratory concepts for energy applications

    Energy Technology Data Exchange (ETDEWEB)

    Horton, L.L. [comp.

    1993-06-01

    The goal of the workshop was to bring together industrial, academic, and DOE Laboratory personnel to discuss and identify potential areas for which creative, innovative, and/or multidisciplinary solutions could result in major payoffs for the nation`s energy economy, DOE, and industry. The topics emphasized in these discussions were: surfaces and interfacial processing technologies, biomolecular materials, powder/precursor technologies, magnetic materials, nanoscale materials, novel ceramics and composites, novel intermetallics and alloys, environmentally benign materials, and energy efficiency. The workshop had a 2-day format. One the first day, there was an introductory session that summarized future directions within DOE`s basic and materials technology programs, and the national studies on manufacturing and materials science and engineering. The balance of the workshop was devoted to brainstorming sessions by seven working groups. During the first working group session, the entire group was divided to discuss topics on: challenges for hostile environments, novel materials in transportation technologies, novel nanoscale materials, and opportunities in biomolecular materials. For the second session, the entire group (except for the working group on biomolecular materials) was reconfigured into new working groups on: alternative pathways to energy efficiency, environmentally benign materials and processes, and waste treatment and reduction: a basic sciences approach. This report contains separate reports from each of the seven working groups.

  7. Workshop on Innovation in Materials Processing and Manufacture: Exploratory Concepts for Energy Applications

    Science.gov (United States)

    Horton, L. L.

    1993-06-01

    The goal of the workshop was to bring together industrial, academic, and DOE Laboratory personnel to discuss and identify potential areas for which creative, innovative, and/or multidisciplinary solutions could result in major payoffs for the nation's energy economy, DOE, and industry. The topics emphasized in these discussions were: surfaces and interfacial processing technologies, biomolecular materials, powder/precursor technologies, magnetic materials, nanoscale materials, novel ceramics and composites, novel intermetallics and alloys, environmentally benign materials, and energy efficiency. The workshop had a 2-day format. On the first day, there was an introductory session that summarized future directions within DOE's basic and materials technology programs, and the national studies on manufacturing and materials science and engineering. The balance of the workshop was devoted to brainstorming sessions by seven working groups. During the first working group session, the entire group was divided to discuss topics on: challenges for hostile environments, novel materials in transportation technologies, novel nanoscale materials, and opportunities in biomolecular materials. For the second session, the entire group (except for the working group on biomolecular materials) was reconfigured into new working groups on: alternative pathways to energy efficiency, environmentally benign materials and processes, and waste treatment and reduction: a basic sciences approach. This report contains separate reports from each of the seven working groups.

  8. Large-scale Manufacturing of Nanoparticulate-based Lubrication Additives for Improved Energy Efficiency and Reduced Emissions

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, Ali [Argonne National Laboratory

    2013-09-26

    This project was funded under the Department of Energy (DOE) Lab Call on Nanomanufacturing for Energy Efficiency and was directed toward the development of novel boron-based nanocolloidal lubrication additives for improving the friction and wear performance of machine components in a wide range of industrial and transportation applications. Argonne's research team concentrated on the scientific and technical aspects of the project, using a range of state-of-the art analytical and tribological test facilities. Argonne has extensive past experience and expertise in working with boron-based solid and liquid lubrication additives, and has intellectual property ownership of several. There were two industrial collaborators in this project: Ashland Oil (represented by its Valvoline subsidiary) and Primet Precision Materials, Inc. (a leading nanomaterials company). There was also a sub-contract with the University of Arkansas. The major objectives of the project were to develop novel boron-based nanocolloidal lubrication additives and to optimize and verify their performance under boundary-lubricated sliding conditions. The project also tackled problems related to colloidal dispersion, larger-scale manufacturing and blending of nano-additives with base carrier oils. Other important issues dealt with in the project were determination of the optimum size and concentration of the particles and compatibility with various base fluids and/or additives. Boron-based particulate additives considered in this project included boric acid (H{sub 3}BO{sub 3}), hexagonal boron nitride (h-BN), boron oxide, and borax. As part of this project, we also explored a hybrid MoS{sub 2} + boric acid formulation approach for more effective lubrication and reported the results. The major motivation behind this work was to reduce energy losses related to friction and wear in a wide spectrum of mechanical systems and thereby reduce our dependence on imported oil. Growing concern over greenhouse

  9. Changes on physico-chemical, textural, lipolysis and volatile compounds during the manufacture of dry-cured foal "cecina".

    Science.gov (United States)

    Lorenzo, José M

    2014-01-01

    The changes in the physico-chemical and textural properties, lipolysis and volatile compounds during the manufacture of dry-cured foal "cecina" were studied. The pH increased during the last stages of processing but gradually declined over the curing period. TBARS values, hardness and chewiness increased with processing time from 0.14, 2.74 and 0.83 to 3.49 mg malonaldehyde/kg, 20.33 kg and 5.05 kg∗mm, respectively. Ripening time also affected the colour parameters: lightness (L*), redness (a*) and yellowness (b*) (Pfoal "cecina", including esters, aldehydes, aliphatic hydrocarbons, branched hydrocarbons, alcohols, aromatic hydrocarbons, furans, ketones. Aldehydes reached their maximum level at the end of the post-salting stage. In the final product, esters became the dominant chemical compounds. © 2013.

  10. New Whole-House Solutions Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes - Pacific Northwest

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-05-01

    This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). In this project, the Northwest Energy Efficient Manufactured Housing Program worked with Building America Partnership for Improved Residential Construction and Bonneville Power Administration to help four factory homebuilders build prototype zero energy ready manufactured homes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This case study describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability. Monitoring is expected to continue into 2016.

  11. Quarterly Progress Report for the Chemical and Energy Research Section of the Chemical Technology Division: April-June 1998

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1999-04-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during th eperiod April-June 1998. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications.

  12. Progress Report for the Chemical and Energy Research Section of the Chemical Technology Division: July-December 1998

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1999-06-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period July-December 1998. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications.

  13. Advanced treatment by chemical oxidation of pulp and paper effluent from a plant manufacturing hardboard from waste paper.

    Science.gov (United States)

    Tünay, O; Erdeml, E; Kabdaşli, I; Olmez, T

    2008-10-01

    This study attempts to evaluate the applicability of chemical oxidation processes to polish biologically treated effluent of a plant manufacturing hardboard from waste paper to comply with the discharge limit of 120 mg l(-1) chemical oxygen demand (COD). In the first step, a chemically assisted settling was applied. The optimum results were obtained with alum plus lime with the alum dose of 200 mg l(-1). In the second step, chemically assisted settling effluent was fed into an activated sludge system and over 80% COD removal was achieved. In the last step of the experimental study, a series of ozone oxidation and Fenton oxidation methods were tested to remove residual COD. Ozone oxidation provided 80% COD removal. An ozone dose of 40 mg min(-1) with a reaction time of two hours was found to be optimum. Catalytic ozonation by using ferric iron, as well as high pH ozonation, Fenton process and H2O2/O3 oxidation did not prove to be more efficient than plain ozonation under these study conditions.

  14. Desktop Systems for Manufacturing Carbon Nanotube Films by Chemical Vapor Deposition

    National Research Council Canada - National Science Library

    Kuhn, David S

    2007-01-01

    Carbon nanotubes (CNTs) exhibit exceptional electrical, thermal, and mechanical properties that could potentially transform such diverse fields as composites, electronics, cooling, energy storage, and biological sensing...

  15. Regulation of drugs and chemicals used by the poultry industry. Good manufacturing practices.

    Science.gov (United States)

    Boyd, L H

    1994-09-01

    Good manufacturing practices (GMP) are required to be followed in the use of animal drugs to produce medicated feeds. The authority is found in the federal Food, Drug, and Cosmetic Act, which states that medicated feed can be deemed adulterated if GMP were not followed in its production. This authority has been translated into GMP regulations applicable to all medicated feed production. More detailed GMP are imposed on those using high potency sources of drugs that require a withdrawal period (Category II). Less detailed GMP are imposed on all other drug uses (Category I and lower potency sources of Category II). Facility registration, medicated feed applications, and biennial inspections are also imposed on those required to follow the more detailed GMP regulations. The basic thrust of the regulations is assurance that drug use is correct in all respects and that the integrity of all medicated and nonmedicated feeds is maintained. The objective is food free of illegal drug residues, i.e., food safety. The GMP regulations are based on joint industry-government endeavor and reflect the practical realities of feed manufacturing. They are, for all practical purposes, good business practices assuring that medicated feeds make a positive contribution to food production and consumer confidence.

  16. ORC technology for waste-wood to energy conversion in the furniture manufacturing industry

    Directory of Open Access Journals (Sweden)

    Moro Riccardo

    2008-01-01

    Full Text Available Exploitation of low and medium temperature thermal sources, in particular those based on biomass combustion and on industrial residual heat recovery, has been increasingly investigated in the last decades, accordingly to the growing interest towards reduction in primary energy consumption and environmental issues. Organic Rankine cycle technology allows designing power plants that are less demanding in terms of auxiliaries, safety systems, maintenance and operating costs when compared to conventional water steam power plants. To support the preliminary technical and economic design of this kind of plants in different contexts, a simulation code of part load and off-design operation of an organic Rankine cycle unit for combined heat and power has been developed. In the paper, taking the real situation of a furniture manufacturing factory as a starting point, it is shown how all energy flows occurring all year long inside the combined heat and power plant, can be estimated on the basis of the thermal user duty time profile, the available biomass flow rate and the adopted operation strategy. This information is the basis in order to correctly evaluate the energetic, economic and environmental advantages of the proposed technical solution, with respect to a particular context, as it is shown in the concluding part of the paper.

  17. ANALYSIS OF THERMAL-CHEMICAL CHARACTERISTICS OF BIOMASS ENERGY PELLETS

    Directory of Open Access Journals (Sweden)

    Zorica Gluvakov

    2014-09-01

    Full Text Available In modern life conditions, when emphasis is on environmental protection and sustainable development, fuels produced from biomass are increasingly gaining in importance, and it is necessary to consider the quality of end products obtained from biomass. Based on the existing European standards, collected literature and existing laboratory methods, this paper presents results of testing individual thermal - chemical properties of biomass energy pellets after extrusion and cooling the compressed material. Analysing samples based on standard methods, data were obtained on the basis of which individual thermal-chemical properties of pellets were estimated. Comparing the obtained results with the standards and literature sources, it can be said that moisture content, ash content and calorific values are the most important parameters for quality analysis which decide on applicability and use-value of biomass energy pellets, as biofuel. This paper also shows the impact of biofuels on the quality of environmental protection. The conclusion provides a clear statement of quality of biomass energy pellets.

  18. INCREASING YIELDS AND BROADENING MARKETS: PROCESS INNOVATIONS IN THE MANUFACTURING OF ENERGY-SAVING WINDOW GLAZINGS

    Energy Technology Data Exchange (ETDEWEB)

    Mark Burdis; Neil Sbar

    2005-04-01

    The goal of this project was to develop and implement advanced thin film process technology which would significantly improve the manufacturability of both static and dynamic high performance energy saving coatings for windows. The work done has been aimed at improvements to the process that will result in increases in yield, and this was divided into four main areas, dealing with improvements in substrate preparation methods, reductions in the incidence of problems caused by particulate contamination, use of in-situ optical monitoring to improve process control, and overall system integration to enable simplified, and therefore lower cost operation. Significant progress has been made in each of the areas. In the area of substrate preparation, the enhanced washing techniques which have been developed, in combination with a new inspection technique, have resulted in significant reductions in the number of EC devices which are rejected because of substrate problems. Microscopic inspection of different defects in electrochromic devices showed that many were centered on particles. As a result, process improvements aimed at reducing the incidence of particles throughout the entire process have been implemented. As a result, the average number of defects occurring per unit area has been significantly reduced over the period of this project. The in-situ monitoring techniques developed during this project have become an indispensable part of the processing for EC devices. The deposition of several key layers is controlled as a result of in-situ monitoring, and this has facilitated significant improvements in uniformity and repeatability. Overall system integration has progressed to the stage where the goal of a closed-loop monitoring and control system in within reach, and it is anticipated that this will be achieved during the scale-up phase. There has been a clear increase in the yield occurring over the period of this project (Sept 1999 to September 2003), which is

  19. Flexibility Improvement on Energy Consumption of Punching Machine Based on Green Manufacturing Method at PT Buana Intan Gemilang

    Directory of Open Access Journals (Sweden)

    Mawaddah Firda

    2017-01-01

    Full Text Available These days, Green Manufacturing has established become a new technology for professional engineers and manufacturing workers to be an important part in the business world. Green Manufacturing was created to reflect the new manufacturing paradigm techniques to make something become more eco-efficient by reducing the energy consumption. PT Buana Intran Gemilang is one of Textile Company that produce curtain and prayer rug. In the production this company use a Jacquard punching machine designed to cut a hole in material such as card stock. The machine works manually with the flexibility less than 90 percent that led to the longest production time in meeting the demand, thus causing the electrical energy released for this machine is also very high. On the basis of these problems required a system to improve the flexibility of the machine in order to reduce energy consumption and make the company become greener environmentally friendly. From this research generated an automation system based on green manufacturing method which will be applied on a jacquard punching machine that can increase flexibility machine to be more than 90 percent. This system has saving the electricity consumption of 2092 KWh every making a complete fabric pattern.

  20. Closed loop chemical systems for energy storage and transmission (chemical heat pipe). Final report

    Energy Technology Data Exchange (ETDEWEB)

    Vakil, H.B.; Flock, J.W.

    1978-02-01

    The work documents the anlaysis of closed loop chemical systems for energy storage and transmission, commonly referred to as the Chemical Heat Pipe (CHP). Among the various chemical reaction systems and sources investigated, the two best systems were determined to be the high temperature methane/steam reforming reaction (HTCHP) coupled to a Very High Temperature Gas Cooled Reactor (VHTR) and the lower temperature, cyclohexane dehydrogenation reaction (LTCHP) coupled to existing sources such as coal or light water reactors. Solar and other developing technologies can best be coupled to the LTCHP. The preliminary economic and technical analyses show that both systems could transport heat at an incremental cost of approximately $1.50/GJ/160 km (in excess of the primary heat cost of $2.50/GJ), at system efficiencies above 80%. Solar heat can be transported at an incremental cost of $3/GJ/160 km. The use of the mixed feed evaporator concept developed in this work contributes significantly to reducing the transportation cost and increasing the efficiency of the system. The LTCHP shows the most promise of the two systems if the technical feasibility of the cyclic closed loop chemical reaction system can be established. An experimental program for establishing this feasibility is recommended. Since the VHTR is several years away from commercial demonstration and the HTCHP chemical technology is well developed, future HTCHP programs should be aimed at VHTR and interface problems.

  1. FY 1998 annual report on the CO{sub 2} reduction by 30 manufacturing companies (plants) through energy conservation. Thailand; Seizogyo 30 sha (kojo) no sho energy ni yoru CO{sub 2} haishutsuryo sakugen 1998 nendo chosa hokokusho. Taikoku

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This project is aimed at energy-saving diagnosis of 30 energy-intensive manufacturing plants in Thailand, to draw the project plans and clarify, e.g., greenhouse effect gas reduction and cost-effectiveness effects, on the basis of transferring and applying the energy management and energy-saving equipment technologies now being used by the manufacturing sector in Japan. The 30 plants analyzed are 6 metal-related plants, 3 non-ferrous plants, 5 chemical plants, 6 ceramics plant, 4 textile plants, 4 food processing plants and 2 pulp plants. Two or more feasible energy-saving measures are studied for each plant. A total of 178 improvement measures (approximately 6 on the average for each plant) are identified as the ones related to energy-saving and operation controlling techniques. These measures could reduce CO2 emissions by 145,000 t/y from 1,370,000 t/y released from the 30 plants. The measures of high cost-effectiveness are (use of an appropriate pressure for air compressors) and (resting of transformers on non-working days). (NEDO)

  2. Thermodynamic analysis of alternate energy carriers, hydrogen and chemical heat pipes

    Science.gov (United States)

    Cox, K. E.; Carty, R. H.; Conger, W. L.; Soliman, M. A.; Funk, J. E.

    1976-01-01

    Hydrogen and chemical heat pipes were proposed as methods of transporting energy from a primary energy source (nuclear, solar) to the user. In the chemical heat pipe system, primary energy is transformed into the energy of a reversible chemical reaction; the chemical species are then transmitted or stored until the energy is required. Analysis of thermochemical hydrogen schemes and chemical heat pipe systems on a second law efficiency or available work basis show that hydrogen is superior especially if the end use of the chemical heat pipe is electrical power.

  3. Microbiological, chemical, and sensory characteristics of Swiss cheese manufactured with adjunct Lactobacillus strains using a low cooking temperature.

    Science.gov (United States)

    Kocaoglu-Vurma, N A; Harper, W J; Drake, M A; Courtney, P D

    2008-08-01

    The effect of nonstarter Lactobacillus adjunct cultures on the microbial, chemical, and sensory characteristics of Swiss cheese manufactured using the "kosher make procedure" was investigated. The kosher make procedure, which uses a lower cooking temperature than traditional Swiss cheese making, is used by many American cheese manufacturers to allow for kosher-certified whey. Cheeses were manufactured using a commercial starter culture combination and 1 of 3 non-starter Lactobacillus strains previously isolated from Swiss cheeses, Lactobacillus casei A26, L. casei B21, and Lactobacillus rhamnosus H2, as an adjunct. Control cheeses lacked the adjunct culture. Cheeses were analyzed during ripening for microbial and chemical composition. Adjunct strain L. casei A26, which utilized citrate most readily in laboratory medium, dominated the Lactobacillus population within 30 d, faster than the other adjunct cultures. There were no significant differences in Propionibacterium counts, Streptococcus thermophilus counts, protein, fat, moisture, salt, and pH among the cheeses. Free amino acid concentration ranged from 5 to 7 mmol/100 g of cheese at 90 d of ripening and was adjunct strain dependent. Lactic, acetic, and propionic acid concentrations were not significantly different among the cheeses after a 90-d ripening period; however differences in propionic acid concentrations were apparent at 60 d, with the cheeses made with L. casei adjuncts containing less propionic acid. Citric acid was depleted by the end of warm room ripening in cheeses manufactured with adjunct L. casei strains, but not with adjunct L. rhamnosus. Cheeses made with L. casei A26 were most similar to the control cheeses in diacetyl and butyric/isobutyric acid abundance as evaluated by electronic nose during the first 3 mo of ripening. The 4 cheese types differed in their descriptive sensory profiles at 8 mo of age, indicating an adjunct strain-dependent effect on particular flavor attributes. Adjunct

  4. 77 FR 75739 - National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources

    Science.gov (United States)

    2012-12-21

    ... ``hazardous waste treatment'' and to allow for hard piping of wastewater streams to a point of transfer to...(c)(3) and 112(k)(3)(B). The nine area source categories are Agricultural Chemicals and Pesticides... metal HAP is not subject to any requirements for wastewater systems or heat exchange systems. Only...

  5. Manufacturing technologies

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  6. Chemical engineering challenges and investment opportunities in sustainable energy.

    Science.gov (United States)

    Heller, Adam

    2008-01-01

    The chemical and energy industries are transforming as they adjust to the new era of high-priced petroleum and severe global warming. As a result of the transformation, engineering challenges and investment opportunities abound. Rapid evolution and fast growth are expected in cathode and anode materials as well as polymeric electrolytes for vehicular batteries and in high-performance polymer-ceramic composites for wind turbines, fuel-efficient aircraft, and lighter and safer cars. Unique process-engineering opportunities exist in sand-oil, coal, and possibly also shale liquefaction to produce transportation fuel; and also in genetic engineering of photosynthesizing plants and other organisms for their processing into high-performance biodegradable polymers and high-value-added environmentally friendly chemicals. Also, research on the feasibility of mitigation of global warming through enhancement of CO(2) uptake by the southern oceans by fertilization with trace amounts of iron is progressing. Because chemical engineers are uniquely well trained in mathematical modeling of mass transport, flow, and mixing, and also in cost analysis, they are likely to join the oceanographers and marine biologists in this important endeavor.

  7. The chemical energy unit partial oxidation reactor operation simulation modeling

    Science.gov (United States)

    Mrakin, A. N.; Selivanov, A. A.; Batrakov, P. A.; Sotnikov, D. G.

    2018-01-01

    The chemical energy unit scheme for synthesis gas, electric and heat energy production which is possible to be used both for the chemical industry on-site facilities and under field conditions is represented in the paper. The partial oxidation reactor gasification process mathematical model is described and reaction products composition and temperature determining algorithm flow diagram is shown. The developed software product verification showed good convergence of the experimental values and calculations according to the other programmes: the temperature determining relative discrepancy amounted from 4 to 5 %, while the absolute composition discrepancy ranged from 1 to 3%. The synthesis gas composition was found out practically not to depend on the supplied into the partial oxidation reactor (POR) water vapour enthalpy and compressor air pressure increase ratio. Moreover, air consumption coefficient α increase from 0.7 to 0.9 was found out to decrease synthesis gas target components (carbon and hydrogen oxides) specific yield by nearly 2 times and synthesis gas target components required ratio was revealed to be seen in the water vapour specific consumption area (from 5 to 6 kg/kg of fuel).

  8. Quarterly progress report for the Chemical and Energy Research Section of the Chemical Technology Division: January--March 1997

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1998-01-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division (CTD) at Oak Ridge National Laboratory (ORNL) during the period January--March 1997. Created in March 1997 when the CTD Chemical Development and Energy Research sections were combined, the Chemical and Energy Research Section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within seven major areas of research: Hot Cell Operations, Process Chemistry and Thermodynamics, Molten Salt Reactor Experiment (MSRE) Remediation Studies, Chemistry Research, Separations and Materials Synthesis, Solution Thermodynamics, and Biotechnology Research. The name of a technical contact is included with each task described in the report, and readers are encouraged to contact these individuals if they need additional information.

  9. Sustainable chemical processing and energy-carbon dioxide management: review of challenges and opportunities

    DEFF Research Database (Denmark)

    Frauzem, Rebecca; Vooradi, Ramsagar; Bertran, Maria-Ona

    2017-01-01

    of sustainable chemical processing in the utilization of biomass-based energy-chemicals production, carbon-capture and utilization with zero or negative CO2-emission to produce value added chemicals as well as retrofit design of energy intensive chemical processes with significant reduction of energy consumption...... are presented. These examples highlight issues of energy sustainable design, energy-CO2 neutral design, energy-retrofit design,and energy-process intensification. Finally, some perspectives on the status and future directions of carbon dioxide management are given....

  10. Changes in physico-chemical properties and volatile compounds throughout the manufacturing process of dry-cured foal loin.

    Science.gov (United States)

    Lorenzo, José M; Carballo, J

    2015-01-01

    Physico-chemical, textural, lipolytic and volatile compound changes that occur during the manufacture of dry-cured foal loin were studied. Hardness and chewiness increased significantly (P<0.001) from 1.67 kg and 0.48 kg ∗ mm to 18.33 kg and 5.01 kg∗mm, respectively during ripening process. The total average content of free fatty acid increased significantly (P<0.001), from 768.8 mg/100g of fat in the loins immediately after the seasoning period to 1271.1mg/100g of fat at the end of the drying-ripening period. In the final product, aldehydes became the dominant volatile compounds. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Acceleration of curing period of pastrami manufactured from buffalo meat: Chemical and microbiological properties.

    Science.gov (United States)

    Ibrahim, H M

    2001-08-01

    Usually the curing period of meat used for pastrami manufacture is three weeks at room temperature. In the present work a trial aimed to accelerate the curing period of pastrami (dry cured meat) prepared from buffalo lean round muscles by heat treatment (approximately 71 degrees C--internal; for partial drying) was carried out to investigate the probable changes during processing and in quality parameters of the end product. Results showed that pH value and the residual NaNO2 content decreased, while lactic acid and conversion in meat pigment percentages were increased. The determined data indicated remarkable decrease of moisture content during aging and curing periods, while the NaCl content in the investigated product was noticeably increased. During pastrami processing soluble proteins were decreased; the sarcoplasmic protein fraction denatured more rapidly than myofibrillar protein. On the other hand, the non-protein nitrogen and the insoluble protein nitrogen were increased gradually during ageing and after the heat treatment step. Slight variations in their values were observed during ripening of pastrami (complete curing and drying in air at room temperature up to 6 days). Heat treatment caused apparent decrease in Aerobic Plate Count (APC). Salmonella and Coliform bacteria were not detected through meat curing and in the end product. The suggested heat-treated pastrami was of good quality and nearly similar to the traditional sample.

  12. Low Cost and Energy Efficient Methods for the Manufacture of Semi-Solid (SSM) Feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Diran Apelian; Qingyue Pan; Makhlouf Makhlouf

    2005-11-07

    The SSM Consortium (now ACRC) at WPI has been carrying out fundamental, pre-competitive research in SSM for several years. Current and past research (at WPI) has generated many results of fundamental and applied nature, which are available to the SSM community. These include materials characterization, yield stress effects, alloy development, rheological properties, process modeling/simulation, semi-solid slurry formation, etc. Alternative method to produce SSM slurries at lower processing costs and with reduced energy consumption is a critical need. The production of low cost SSM feedstock will certainly lead to a dramatic increase in the tonnage of castings produced by SSM, and will provide end users such as the transportation industry, with lighter, cheaper and high performance materials. In this program, the research team has addressed three critical issues in semi-solid processing. They are: (1) Development of low cost, reliable slurry-on-demand approaches for semi-solid processing; (2) Application of the novel permanent grain refining technology-SiBloy for the manufacture of high-quality SSM feedstock, and (3) Development of computational and modeling tools for semi-solid processing to enhance SSM process control. Salient results from these studies are summarized and detailed in our final technical report.

  13. Sensing for directed energy deposition and powder bed fusion additive manufacturing at Penn State University

    Science.gov (United States)

    Nassar, Abdalla R.; Reutzel, Edward W.; Brown, Stephen W.; Morgan, John P.; Morgan, Jacob P.; Natale, Donald J.; Tutwiler, Rick L.; Feck, David P.; Banks, Jeffery C.

    2016-04-01

    Additive manufacturing of metal components through directed energy deposition or powder bed fusion is a complex undertaking, often involving hundreds or thousands of individual laser deposits. During processing, conditions may fluctuate, e.g. material feed rate, beam power, surrounding gas composition, local and global temperature, build geometry, etc., leading to unintended variations in final part geometry, microstructure and properties. To assess or control as-deposited quality, researchers have used a variety of methods, including those based on sensing of melt pool and plume emission characteristics, characteristics of powder application, and layer-wise imaging. Here, a summary of ongoing process monitoring activities at Penn State is provided, along with a discussion of recent advancements in the area of layer-wise image acquisition and analysis during powder bed fusion processing. Specifically, methods that enable direct comparisons of CAD model, build images, and 3D micro-tomographic scan data will be covered, along with thoughts on how such analyses can be related to overall process quality.

  14. LongTerm Energy Efficiency Analysis Requires Solid Energy Statistics: The case of the German Basic Chemical Industry

    NARCIS (Netherlands)

    Saygin, D.; Worrell, E.; Tam, C.; Trudeau, N.; Gielen, D.J.; Weiss, M.; Patel, M.K.

    2012-01-01

    Analyzing the chemical industry’s energy use is challenging because of the sector’s complexity and the prevailing uncertainty in energy use and production data. We develop an advanced bottom-up model (PIE-Plus) which encompasses the energy use of the 139 most important chemical processes. We

  15. Fabrication of Thermoelectric Devices Using Additive-Subtractive Manufacturing Techniques: Application to Waste-Heat Energy Harvesting

    Science.gov (United States)

    Tewolde, Mahder

    Thermoelectric generators (TEGs) are solid-state devices that convert heat directly into electricity. They are well suited for waste-heat energy harvesting applications as opposed to primary energy generation. Commercially available thermoelectric modules are flat, inflexible and have limited sizes available. State-of-art manufacturing of TEG devices relies on assembling prefabricated parts with soldering, epoxy bonding, and mechanical clamping. Furthermore, efforts to incorporate them onto curved surfaces such as exhaust pipes, pump housings, steam lines, mixing containers, reaction chambers, etc. require custom-built heat exchangers. This is costly and labor-intensive, in addition to presenting challenges in terms of space, thermal coupling, added weight and long-term reliability. Additive manufacturing technologies are beginning to address many of these issues by reducing part count in complex designs and the elimination of sub-assembly requirements. This work investigates the feasibility of utilizing such novel manufacturing routes for improving the manufacturing process of thermoelectric devices. Much of the research in thermoelectricity is primarily focused on improving thermoelectric material properties by developing of novel materials or finding ways to improve existing ones. Secondary to material development is improving the manufacturing process of TEGs to provide significant cost benefits. To improve the device fabrication process, this work explores additive manufacturing technologies to provide an integrated and scalable approach for TE device manufacturing directly onto engineering component surfaces. Additive manufacturing techniques like thermal spray and ink-dispenser printing are developed with the aim of improving the manufacturing process of TEGs. Subtractive manufacturing techniques like laser micromachining are also studied in detail. This includes the laser processing parameters for cutting the thermal spray materials efficiently by

  16. A study on the chemical characteristics changes throughout the manufacture and ripening of Lighvan cheese

    Directory of Open Access Journals (Sweden)

    H Mirzae

    2011-08-01

    Full Text Available Lighvan cheese is one of the traditional cheeses which have the most high quantity of use in Iran. It is produced in South East of Tabriz in North West of Iran. The raw milk of ewe together with 20% -30% of goat's milk, without yeast, are used for its production. Its taste is mild salty and its scent is pleasant. The purpose of this study was to investigate the chemical indexes changes including salt percentage, the degree of acidity, pH, dry mater, ashes, and protein during the production and ripening. For this purpose, after coordinating with 10 local cheese producers, one batch from each producer and from each batch 20 tins, weighing 1 kg, which in total was 200 newly packaged cheese were purchased randomly. The tins were kept in special caves for 30 days in the region and then 60 days in refrigerator. In each batch sample of the raw milk, clot after rising and before salting, the cheese during the package time in tin and the cheese sample on 15th, 30th, 60th, and 90th days of ripining was analyzed chemically. The results of the study from the initial days of production to the end of the ripening period indicated the following changes: the rate of fat from 6.8 ± 0.25 in milk to 24.55±0.95 in samples, pH from 5.94± 0.06 in milk to 4.4±0.11 in samples, acidity from 39.4 ± 5.99 D° in milk to 119.4±5.38 in samples, rate of ash from 1.77±0.23 in milk to 8.09±2.32 in samples, the percentage of dry mater from 16.52±0.74 in milk to 43.57±1.34 in samples, and finally the percentage of protein from 4.45±1/12 in milk to 14.2±1.4 in samples. This result suggests that Lighvan cheese has unique characteristics in terms of its alteration procedure and chemical characteristics and based on the standard criterion in Iran, 2344-1, it is white cheese ripened brine in terms of chemical characteristics and fatty cheese in terms of the percentage of fat.

  17. Optimization of chemical composition in the manufacturing process of flotation balls based on intelligent soft sensing

    Directory of Open Access Journals (Sweden)

    Dučić Nedeljko

    2016-01-01

    Full Text Available This paper presents an application of computational intelligence in modeling and optimization of parameters of two related production processes - ore flotation and production of balls for ore flotation. It is proposed that desired chemical composition of flotation balls (Mn=0.69%; Cr=2.247%; C=3.79%; Si=0.5%, which ensures minimum wear rate (0.47 g/kg during copper milling is determined by combining artificial neural network (ANN and genetic algorithm (GA. Based on the results provided by neuro-genetic combination, a second neural network was derived as an ‘intelligent soft sensor’ in the process of white cast iron production. The proposed ANN 12-16-12-4 model demonstrated favourable prediction capacity, and can be recommended as a ‘intelligent soft sensor’ in the alloying process intended for obtaining favourable chemical composition of white cast iron for production of flotation balls. In the development of intelligent soft sensor data from the two real production processes was used. [Projekat Ministarstva nauke Republike Srbije, br. TR35037 i br. TR35015

  18. 78 FR 21215 - Energy Conservation Program for Consumer Products: Association of Home Appliance Manufacturers...

    Science.gov (United States)

    2013-04-10

    ... Conservation Program for Consumer Products: Association of Home Appliance Manufacturers Petition for... (DOE) denial of a petition from the Association of Home Appliance Manufacturers (AHAM) requesting... DOE's responses are set forth in the paragraphs that follow. BSH Home Appliances Corporation (BSH) \\4...

  19. Real-time measurement of sub-PPM concentrations of airborne chemicals in semiconductor manufacturing.

    Science.gov (United States)

    Corn, M; Cohen, R

    1993-01-01

    Real-time mass spectroscopy (ICAMS) can provide hourly or daily estimates of employee exposure. Field calibration of the unit indicated essentially linear response from 0.01 (Cellosolve Acetate) and 0.03 ppm (Diglyme) to 1 ppm in semiconductor cleanrooms. The instrument can be programmed for 4 minute readings on a single compound, or for rotation among several chemicals, each requiring 4 minute dwell times for analysis. In contrast to full shift personal sampling methods to measure exposure, ICAMS offers insights into the occurrence of peak exposures. In addition, in the occupational environment ICAMS results can be integrated to estimate full-shift within a zone exposures. Thus, the ICAMS extends measurement sensitivities below those currently available and offers a viable alternative to personal sampling in the semiconductor industry.

  20. Industrialization of Biology. A Roadmap to Accelerate the Advanced Manufacturing of Chemicals

    Energy Technology Data Exchange (ETDEWEB)

    Friedman, Douglas C. [National Academy of Sciences, Washington, DC (United States)

    2015-09-01

    The report stresses the need for efforts to inform the public of the nature of industrial biotechnology and of its societal benefits, and to make sure that concerns are communicated effectively between the public and other stakeholders. In addition to scientific advances, a number of governance and societal factors will influence the industrialization of biology. Industry norms and standards need to be established in areas such as read/write accuracy for DNA, data and machine technology specifications, and organism performance in terms of production rates and yields. An updated regulatory regime is also needed to accelerate the safe commercialization of new host organisms, metabolic pathways, and chemical products, and regulations should be coordinated across nations to enable rapid, safe, and global access to new technologies and products.

  1. Chemical and microstructural evolution on ODS Fe-14CrWTi steel during manufacturing stages

    Science.gov (United States)

    Olier, P.; Malaplate, J.; Mathon, M. H.; Nunes, D.; Hamon, D.; Toualbi, L.; de Carlan, Y.; Chaffron, L.

    2012-09-01

    Oxide Dispersion Strengthened (ODS) steels are promising candidate materials for fission and fusion applications thanks to their improved properties related to both their fine grained microstructure and high density of Y-Ti-O nanoscale clusters (NCs). The Fe-14Cr-1 W-0.3Ti-0.3Y2O3 ODS ferritic steel was produced by powder metallurgy: Iron-base gas atomized powders were mechanically alloyed with 0.3% Y2O3 particles in an attritor. Then, the ODS powders were encapsulated in a soft steel can, consolidated by hot extrusion and cold rolled under the shape of tube cladding. The present work investigates the evolution of the chemical composition and the microstructure after each stage of the fabrication route (i.e. mechanical alloying, extrusion and cold rolling). Chemical analysis indicates a significant increase of the carbon content and a moderate increase of oxygen and nitrogen after mechanical alloying compared to initial atomized powders. After extrusion, the measured oxygen content corresponds mainly to the oxygen coming from yttria addition during MA process. In addition, electron microprobe analyses are performed after hot extrusion to determine the concentration and the distribution of the constitutive elements (Cr, Ti, W, Y, O). The microstructure was investigated by transmission electron microscopy (TEM) and small angle neutron scattering (SANS) in order to characterize the size distribution of Y-Ti-O particles. TEM results reveal a fine microstructure (average grain size of 600 nm in the transverse direction) including Y-Ti-O NCs with a mean diameter close to 3 nm after extrusion. A slight coarsening of Y-Ti-O NCs is evidenced by SANS after cold rolling and heat treatments.

  2. Building America Case Study: Northwest Energy Efficient Manufactured Housing Program High-Performance Test Homes; Whole-House Solutions for New Homes, Energy Efficiency & Renewable Energy (EERE)

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-05-01

    ?This project represents the third phase of a multi-year effort to develop and bring to market a High Performance Manufactured Home (HPMH). The scope of this project involved building four HPMH prototypes, resulting in what is expected to be a 30% savings relative to the Building America Benchmark. (The actual % savings varies depending on choice of heating equipment and climate zone). The HPMH home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.
    home is intended to make significant progress toward performing as zero-net-energy ready. Previous phases of this project created a HPMH specification and prototyped individual measures from the package to obtain engineering approvals and develop preliminary factory construction processes. This report describes the project team's work during 2014 to build prototype homes to the HPMH specifications and to monitor the homes for energy performance and durability during 2014. Monitoring is expected to continue into 2016.

  3. Anaerobic codigestion of dairy manure and food manufacturing waste for renewable energy generation in New York State

    Science.gov (United States)

    Rankin, Matthew J.

    Anaerobic digestion is a microbiological process that converts biodegradable organic material into biogas, consisting primarily of methane and carbon dioxide. Anaerobic digestion technologies have been integrated into wastewater treatment facilities nationwide for many decades to increase the economic viability of the treatment process by converting a waste stream into two valuable products: biogas and fertilizer. Thus, anaerobic digestion offers potential economic and environmental benefits of organic waste diversion and renewable energy generation. The use of biogas has many applications, including cogeneration, direct combustion, upgrading for conversion to feed a fuel cell, and compression for injection into the natural gas grid or for vehicular use. The potential benefits of waste diversion and renewable energy generation are now being realized by major organic waste generators in New York State, in particular the food manufacturing and dairy industries, thus warranting an analysis of the energy generation potential for these waste products. Anaerobic codigestion of dairy manure and food-based feedstocks reflects a cradle-to- cradle approach to organic waste management. Given both of their abundance throughout New York State, waste-to-energy processes represent promising waste management strategies. The objective of this thesis was to evaluate the current technical and economic feasibility of anaerobically codigesting existing dairy manure and food manufacturing waste feedstocks in New York State to produce high quality biogas for renewable energy generation. The first element to determining the technical feasibility of anaerobic codigestion potential in New York State was to first understand the feedstock availability. A comprehensive survey of existing organic waste streams was conducted. The key objective was to identify the volume and composition of dairy manure and liquid-phase food manufacturing waste streams available in New York State to make

  4. Performance optimization of biological waste treatment by flotation clarification at a chemical manufacturing facility

    Energy Technology Data Exchange (ETDEWEB)

    Kerecz, B.J. [Air Products and Chemicals, Inc., Allentown, PA (United States); Miller, D.R. [Komline-Sanderson, Peapack, NJ (United States)

    1995-12-31

    Air Products and Chemicals, Inc., utilizes a deep-tank activated sludge wastewater treatment system with a dissolved air flotation clarifier (DAF) to effectively treat amine wastes containing residual organics, ammonia-nitrogen and organic nitrogen. The bio-system, a deep tank aeration system, produces a high quality final effluent low in biochemical oxygen demand (BOD), ammonia and organic nitrogen, turbidity and total suspended solids. Prior to installing the DAF, treatment performance was at risk with a gravity clarifier. Waste treatment performance was jeopardized by poor settling bio-flocs and uncontrollable solids-liquid separation problems within the gravity clarifier. The solids settleability problems resulted primarily from mixed liquor nitrogen supersaturation degassing in the clarifier. As a result of the degassing, biomass floated on the gravity clarifier or overflowed the effluent weir. As a result of biomass loss periodically organic carbon and total Kjeldahl nitrogen loadings had to be reduced in order to maintain optimal food-to-mass ratios. As biomass levels dropped within the aeration basin, waste treatment performance was at risk and waste loads had to be decreased causing waste inventories to increase in storage tanks.

  5. Manufacture of energy storage and return prosthetic feet using selective laser sintering.

    Science.gov (United States)

    South, Brian J; Fey, Nicholas P; Bosker, Gordon; Neptune, Richard R

    2010-01-01

    Proper selection of prosthetic foot-ankle components with appropriate design characteristics is critical for successful amputee rehabilitation. Elastic energy storage and return (ESAR) feet have been developed in an effort to improve amputee gait. However, the clinical efficacy of ESAR feet has been inconsistent, which could be due to inappropriate stiffness levels prescribed for a given amputee. Although a number of studies have analyzed the effect of ESAR feet on gait performance, the relationships between the stiffness characteristics and gait performance are not well understood. A challenge to understanding these relationships is the inability of current manufacturing techniques to easily generate feet with varying stiffness levels. The objective of this study was to develop a rapid prototyping framework using selective laser sintering (SLS) for the creation of prosthetic feet that can be used as a means to quantify the influence of varying foot stiffness on transtibial amputee walking. The framework successfully duplicated the stiffness characteristics of a commercial carbon fiber ESAR foot. The feet were mechanically tested and an experimental case study was performed to verify that the locomotor characteristics of the amputee's gait were the same when walking with the carbon fiber ESAR and SLS designs. Three-dimensional ground reaction force, kinematic, and kinetic quantities were measured while the subject walked at 1.2 m/s. The SLS foot was able to replicate the mechanical loading response and locomotor patterns of the ESAR foot within +/-2 standard deviations. This validated the current framework as a means to fabricate SLS-based ESAR prosthetic feet. Future work will be directed at creating feet with a range of stiffness levels to investigate appropriate prescription criteria.

  6. Quarterly Progress Report for the Chemical and Energy Research Section of the Chemical Technology Division: January-March 1998

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1999-03-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period January-March 1998. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within nine major areas of research: Hot Cell Operations, Process Chemistry and Thermodynamics, Molten Salt Reactor Experiment (MSRE) Remediation Studies, Chemistry Research, Biotechnology, Separations and Materials Synthesis, Fluid Structure and Properties, Biotechnology Research, and Molecular Studies.

  7. Modeling plant-level industrial energy demand with the Manufacturing Energy Consumption Survey (MECS) database and the Longitudinal Research Database (LRD)

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.A.; Neifer, M.J.; Ross, M.H.

    1992-08-01

    This report discusses Phase 1 of a project to help the US Department of Energy determine the applicability of the Manufacturing Energy Consumption Survey (MECS) database and the Longitudinal Research Database (LRD) for industrial modeling and analysis. Research was conducted at the US Bureau of the Census; disclosure of the MECS/LRD data used as a basis for this report was subject to the Bureau`s confidentiality restriction. The project is designed to examine the plant-level energy behavior of energy-intensive industries. In Phase 1, six industries at the four-digit standard industrial classification (SIC) level were studied. The utility of analyzing four-digit SIC samples at the plant level is mixed, but the plant-level structure of the MECS/LRD makes analyzing samples disaggregated below the four-digit level feasible, particularly when the MECS/LRD data are combined with trade association or other external data. When external data are used, the validity of using value of shipments as a measure of output for analyzing energy use can also be examined. Phase 1 results indicate that technical efficiency and the distribution of energy intensities vary significantly at the plant level. They also show that the six industries exhibit monopsony-like behavior; that is, energy prices vary significantly at the plant level, with lower prices being correlated with a higher level of energy consumption. Finally, they show to what degree selected energy-intensive products are manufactured outside their primary industry.

  8. Chemical composition of abaca (Musa textilis) leaf fibers used for manufacturing of high quality paper pulps.

    Science.gov (United States)

    del Río, José C; Gutiérrez, Ana

    2006-06-28

    The chemical composition of leaf fibers of abaca (Musa textilis), which are commonly used for high-quality paper pulp production, was thoroughly studied. The results revealed that the lignin content was 13.2% of the total fiber. The analysis of abaca fibers by pyrolysis coupled to gas chromatography-mass spectrometry (Py-GC/MS) released predominantly compounds arising from lignin and p-hydroxycinnamic acids, with high amounts of 4-vinylphenol. The latter compound was demonstrated to arise from p-coumaric acid by pyrolysis of abaca fibers in the presence of tetramethylammonium hydroxide, which released high amounts of p-coumaric acid (as the methyl derivative). Products from p-hydroxyphenyl (H), guaiacyl (G), and syringyl (S) propanoid units, with a predominance of the latter (H:G:S molar ratio of 1.5:1:4.9), were also released after Py-GC/MS of abaca fibers. Sinapyl and coniferyl acetates, which are thought to be lignin monomer precursors, were also found in abaca. The extractives content of the abaca fiber (0.4%) was low, and the most predominant compounds were free sterols (24% of total extract) and fatty acids (24% of total extract). Additionally, significant amounts of steroid ketones (10%), triglycerides (6%), omega-hydroxyfatty acids (6%), monoglycerides (4%), fatty alcohols (4%), and a series of p-hydroxycinnamyl (p-coumaric and ferulic acids) esterified with long chain alcohols and omega-hydroxyfatty acids were also found, together with minor amounts of steroid hydrocarbons, diglycerides, alpha-hydroxyfatty acids, sterol esters, and sterol glycosides.

  9. Tuning the Emission Energy of Chemically Doped Graphene Quantum Dots

    Directory of Open Access Journals (Sweden)

    Noor-Ul-Ain

    2016-11-01

    Full Text Available Tuning the emission energy of graphene quantum dots (GQDs and understanding the reason of tunability is essential for the GOD function in optoelectronic devices. Besides material-based challenges, the way to realize chemical doping and band gap tuning also pose a serious challenge. In this study, we tuned the emission energy of GQDs by substitutional doping using chlorine, nitrogen, boron, sodium, and potassium dopants in solution form. Photoluminescence data obtained from (Cl- and N-doped GQDs and (B-, Na-, and K-doped GQDs, respectively exhibited red- and blue-shift with respect to the photoluminescence of the undoped GQDs. X-ray photoemission spectroscopy (XPS revealed that oxygen functional groups were attached to GQDs. We qualitatively correlate red-shift of the photoluminescence with the oxygen functional groups using literature references which demonstrates that more oxygen containing groups leads to the formation of more defect states and is the reason of observed red-shift of luminescence in GQDs. Further on, time resolved photoluminescence measurements of Cl- and N-GQDs demonstrated that Cl substitution in GQDs has effective role in radiative transition whereas in N-GQDs leads to photoluminescence (PL quenching with non-radiative transition to ground state. Presumably oxidation or reduction processes cause a change of effective size and the bandgap.

  10. Tuning the Emission Energy of Chemically Doped Graphene Quantum Dots.

    Science.gov (United States)

    Noor-Ul-Ain; Eriksson, Martin O; Schmidt, Susann; Asghar, M; Lin, Pin-Cheng; Holtz, Per Olof; Syväjärvi, Mikael; Yazdi, G Reza

    2016-11-03

    Tuning the emission energy of graphene quantum dots (GQDs) and understanding the reason of tunability is essential for the GOD function in optoelectronic devices. Besides material-based challenges, the way to realize chemical doping and band gap tuning also pose a serious challenge. In this study, we tuned the emission energy of GQDs by substitutional doping using chlorine, nitrogen, boron, sodium, and potassium dopants in solution form. Photoluminescence data obtained from (Cl- and N-doped) GQDs and (B-, Na-, and K-doped) GQDs, respectively exhibited red- and blue-shift with respect to the photoluminescence of the undoped GQDs. X-ray photoemission spectroscopy (XPS) revealed that oxygen functional groups were attached to GQDs. We qualitatively correlate red-shift of the photoluminescence with the oxygen functional groups using literature references which demonstrates that more oxygen containing groups leads to the formation of more defect states and is the reason of observed red-shift of luminescence in GQDs. Further on, time resolved photoluminescence measurements of Cl- and N-GQDs demonstrated that Cl substitution in GQDs has effective role in radiative transition whereas in N-GQDs leads to photoluminescence (PL) quenching with non-radiative transition to ground state. Presumably oxidation or reduction processes cause a change of effective size and the bandgap.

  11. CHEMICALS

    CERN Multimedia

    Medical Service

    2002-01-01

    It is reminded that all persons who use chemicals must inform CERN's Chemistry Service (TIS-GS-GC) and the CERN Medical Service (TIS-ME). Information concerning their toxicity or other hazards as well as the necessary individual and collective protection measures will be provided by these two services. Users must be in possession of a material safety data sheet (MSDS) for each chemical used. These can be obtained by one of several means : the manufacturer of the chemical (legally obliged to supply an MSDS for each chemical delivered) ; CERN's Chemistry Service of the General Safety Group of TIS ; for chemicals and gases available in the CERN Stores the MSDS has been made available via EDH either in pdf format or else via a link to the supplier's web site. Training courses in chemical safety are available for registration via HR-TD. CERN Medical Service : TIS-ME :73186 or service.medical@cern.ch Chemistry Service : TIS-GS-GC : 78546

  12. [The criterion prognostic significance of examinations of chemiluminescence of oral fluid under impact of chemical pollutants of manufacture of rubber and rubber technical production].

    Science.gov (United States)

    Galiullina, E F; Valiev, A v; Kamilov, R F; Shakirov, D F; Buliakov, P T

    2013-12-01

    The article presents the results of studies concerning the effect of unfavorable factors of chemical nature on fluid of oral cavity among workers of the Ufa plant of elastomer materials, articles and structures. It is established that in persons contacting with chemical pollutants of manufacture of rubber and rubber technical production the indicators of chemiluminescence of saliva fluid are significantly expressed and depend on professional standing.

  13. Economics of Future Growth in Photovoltaics Manufacturing; NREL (National Renewable Energy Laboratory)

    Energy Technology Data Exchange (ETDEWEB)

    Basore, Paul; Chung, Donald; Buonassisi, Tonio

    2015-06-14

    The past decade’s record of growth in the photovoltaic manufacturing industry indicates that global investment in manufacturing capacity for photovoltaic modules tends to increase in proportion to the size of the industry. The slope of this proportionality determines how fast the industry will grow in the future. Two key parameters determine this slope. One is the annual global investment in manufacturing capacity normalized to the manufacturing capacity for the previous year (capacity-normalized capital investment rate, CapIR, units $/W). The other is how much capital investment is required for each watt of annual manufacturing capacity, normalized to the service life of the assets (capacity-normalized capital demand rate, CapDR, units $/W). If these two parameters remain unchanged from the values they have held for the past few years, global manufacturing capacity will peak in the next few years and then decline. However, it only takes a small improvement in CapIR to ensure future growth in photovoltaics. Any accompanying improvement in CapDR will accelerate that growth.

  14. Changes in energy intensity in the manufacturing sector 1985--1991

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-15

    In this report, energy intensity is defined as the ratio of energy consumption per unit of output. Output is measured as the constant dollar of value of shipments and receipts, and two measures of energy consumption are presented in British thermal units (Btu): Offsite-Produced Energy and Total Inputs of Energy. A decrease in energy intensity from one period to another suggests an increase in energy efficiency, and vice versa. Energy efficiency can be defined and measured in various ways. Certain concepts of energy efficiency, especially those limited to equipment efficiencies, cannot be measured over time using changes in energy-intensity ratios. While improved energy efficiency will tend to reduce energy intensity, it is also true that a change in energy intensity can be due to factors unrelated to energy efficiency. For this report, energy intensity is used as a surrogate measure for energy efficiency, based on industry knowledge and current methodological analyses.

  15. Branch and product related emission estimation tool for manufacturers, importers and downstream users within the Risk Evaluation Authorisation CHemical (REACH) system

    NARCIS (Netherlands)

    Poel P van der; Bakker J; Hogendoorn EA; Vermeire TG; Bunke D; Ahrens A; Schenk HP; Oenicke M; Muller S; Umweltbundesamt (UBA), Dessau,; Okopol, Hamburg, Duitsland; Oko-Institut, Freiburg, Duitsland; ChemieDaten, Strachau, Duitsland

    2006-01-01

    A tool has been developed for manufacturers, importers and downstream users of chemical substances to facilitate the finding of the appropriate emission scenarios with the best estimates for emission factors and emission period(s). The tool comprises the making of emissions estimates to wastewater,

  16. Smart Manufacturing.

    Science.gov (United States)

    Davis, Jim; Edgar, Thomas; Graybill, Robert; Korambath, Prakashan; Schott, Brian; Swink, Denise; Wang, Jianwu; Wetzel, Jim

    2015-01-01

    Historic manufacturing enterprises based on vertically optimized companies, practices, market share, and competitiveness are giving way to enterprises that are responsive across an entire value chain to demand dynamic markets and customized product value adds; increased expectations for environmental sustainability, reduced energy usage, and zero incidents; and faster technology and product adoption. Agile innovation and manufacturing combined with radically increased productivity become engines for competitiveness and reinvestment, not simply for decreased cost. A focus on agility, productivity, energy, and environmental sustainability produces opportunities that are far beyond reducing market volatility. Agility directly impacts innovation, time-to-market, and faster, broader exploration of the trade space. These changes, the forces driving them, and new network-based information technologies offering unprecedented insights and analysis are motivating the advent of smart manufacturing and new information technology infrastructure for manufacturing.

  17. Chemical Reaction CO+OH(•) → CO2+H(•) Autocatalyzed by Carbon Dioxide: Quantum Chemical Study of the Potential Energy Surfaces.

    Science.gov (United States)

    Masunov, Artëm E; Wait, Elizabeth; Vasu, Subith S

    2016-08-04

    The supercritical carbon dioxide medium, used to increase efficiency in oxy combustion fossil energy technology, may drastically alter both rates and mechanisms of chemical reactions. Here we investigate potential energy surface of the second most important combustion reaction with quantum chemistry methods. Two types of effects are reported: formation of the covalent intermediates and formation of van der Waals complexes by spectator CO2 molecule. While spectator molecule alter the activation barrier only slightly, the covalent bonding opens a new reaction pathway. The mechanism includes sequential covalent binding of CO2 to OH radical and CO molecule, hydrogen transfer from oxygen to carbon atoms, and CH bond dissociation. This reduces the activation barrier by 11 kcal/mol at the rate-determining step and is expected to accelerate the reaction rate. The finding of predicted catalytic effect is expected to play an important role not only in combustion but also in a broad array of chemical processes taking place in supercritical CO2 medium. It may open a new venue for controlling reaction rates for chemical manufacturing.

  18. KEFIRS MANUFACTURED FROM CAMEL (CAMELUS DRAMEDARIUS MILK AND COW MILK: COMPARISON OF SOME CHEMICAL AND MICROBIAL PROPERTIES

    Directory of Open Access Journals (Sweden)

    G. Kavas

    2015-09-01

    Full Text Available This study examined the production possibilities of kefir from fresh camel milk fermented with grain. The findings were then compared with kefir manufactured from cow’s milk. Cow’s milk was fermented with 2.5% grains. The 1% (v/w glucose enriched camel’s milk was fermented with 10% grains and left in an incubator at 25°C. Physical-chemical and sensorial analyses of the kefir sampleswere measured on day one (18 hours of storage and microbiological analyses were measured on days one, three and five. Some physical-chemical parameters were found to be higherin camel milk and its kefir than in cow milk and its kefir, some were found to be close and some were found to be lower. Addition of 1% glucose and 10% grains to the camel milk affected the titrationacidity and viscosity of kefir to significant levels. The kefir produced from camel milk was perceived as sourer, whereas its other properties were found to be close to those of cow milk. Thecholesterol levels of camel milk and its kefir were detected to be higher when compared to those of cow milk and its kefir, but the cholesterol level decreased in both examples after the productionof kefir. In terms of the composition of fatty acids, it was determined that SFA and the small, medium chain fatty acids ratio was low in camel milk and its kefir, but MUFA and the long chainfatty acids ratio was high. PUFA ratio was high in camel milk but low in its kefir. In microbiological analysis, yeast levels increased in kefir samples with the Lactobacillus ssp. strains, and theincrease in the number of yeasts was higher than in the cow milk kefir. In kefir samples, Lactobacillus ssp. strains increased on day one and three of storage, but diminished after day three.

  19. Bladder cancer incidence among workers exposed to o-toluidine, aniline and nitrobenzene at a rubber chemical manufacturing plant

    Science.gov (United States)

    Carreón, Tania; Hein, Misty J; Hanley, Kevin W; Viet, Susan M; Ruder, Avima M

    2015-01-01

    Background An earlier investigation found increased bladder cancer incidence among workers at a rubber chemical manufacturing plant that used o-toluidine, aniline and nitrobenzene. The cohort was expanded to include additional workers (n=1875) and updated through 2007 to assess bladder cancer with improved exposure characterisation. Methods Work histories were updated and exposure categories and ranks were developed for o-toluidine, aniline and nitrobenzene combined. Incident cancers were identified by linkage to six state cancer registries. Residency in time-dependent cancer registry catchment areas was determined. SIR and standardised rate ratios for bladder cancer were calculated by exposure category and cumulative rank quartiles for different lag periods. Cox regression was used to model bladder cancer incidence with estimated cumulative rank, adjusting for confounders. Indirect methods were used to control for smoking. Results Excess bladder cancer was observed compared to the New York State population (SIR=2.87, 95% CI 2.02 to 3.96), with higher elevations among workers definitely exposed (moderate/high) (SIR=3.90, 95% CI 2.57 to 5.68), and in the highest cumulative rank quartile (SIR=6.13, 95% CI 2.80 to 11.6, 10-year lag). Bladder cancer rates increased significantly with estimated cumulative rank (10-year lag). Smoking only accounted for an estimated 8% elevation in bladder cancer incidence. Conclusions Bladder cancer incidence remains elevated in this cohort and significantly associated with estimated cumulative exposure. Results are consistent with earlier findings in this and other cohorts. Despite other concurrent chemical exposures, we consider o-toluidine most likely responsible for the bladder cancer incidence elevation and recommend a re-examination of occupational exposure limits. PMID:24368697

  20. Single-collision studies of energy transfer and chemical reaction

    Energy Technology Data Exchange (ETDEWEB)

    Valentini, J.J. [Columbia Univ., New York, NY (United States)

    1993-12-01

    The research focus in this group is state-to-state dynamics of reaction and energy transfer in collisions of free radicals such as H, OH, and CH{sub 3} with H{sub 2}, alkanes, alcohols and other hydrogen-containing molecules. The motivation for the work is the desire to provide a detailed understanding of the chemical dynamics of prototype reactions that are important in the production and utilization of energy sources, most importantly in combustion. The work is primarily experimental, but with an important and growing theoretical/computational component. The focus of this research program is now on reactions in which at least one of the reactants and one of the products is polyatomic. The objective is to determine how the high dimensionality of the reactants and products differentiates such reactions from atom + diatom reactions of the same kinematics and energetics. The experiments use highly time-resolved laser spectroscopic methods to prepare reactant states and analyze the states of the products on a single-collision time scale. The primary spectroscopic tool for product state analysis is coherent anti-Stokes Raman scattering (CARS) spectroscopy. CARS is used because of its generality and because the extraction of quantum state populations from CARS spectra is straightforward. The combination of the generality and easy analysis of CARS makes possible absolute cross section measurements (both state-to-state and total), a particularly valuable capability for characterizing reactive and inelastic collisions. Reactant free radicals are produced by laser photolysis of appropriate precursors. For reactant vibrational excitation stimulated Raman techniques are being developed and implemented.

  1. Technology Roadmap: Energy and GHG reductions in the chemical industry via catalytic processes

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-06-01

    The chemical industry is a large energy user; but chemical products and technologies also are used in a wide array of energy saving and/or renewable energy applications so the industry has also an energy saving role. The chemical and petrochemical sector is by far the largest industrial energy user, accounting for roughly 10% of total worldwide final energy demand and 7% of global GHG emissions. The International Council of Chemical Associations (ICCA) has partnered with the IEA and DECHEMA (Society for Chemical Engineering and Biotechnology) to describe the path toward further improvements in energy efficiency and GHG reductions in the chemical sector. The roadmap looks at measures needed from the chemical industry, policymakers, investors and academia to press on with catalysis technology and unleash its potential around the globe. The report uncovers findings and best practice opportunities that illustrate how continuous improvements and breakthrough technology options can cut energy use and bring down greenhouse gas (GHG) emission rates. Around 90% of chemical processes involve the use of catalysts – such as added substances that increase the rate of reaction without being consumed by it – and related processes to enhance production efficiency and reduce energy use, thereby curtailing GHG emission levels. This work shows an energy savings potential approaching 13 exajoules (EJ) by 2050 – equivalent to the current annual primary energy use of Germany.

  2. Quarterly progress report for the Chemical and Energy Research Section of the Chemical Technology Division, April--June 1997

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1998-06-01

    The Chemical and Energy Research Section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within six major areas of research: Hot Cell Operations, Process Chemistry and thermodynamics, Separations and Materials Synthesis, Solution Thermodynamics, biotechnology Research, and Molecular Studies. The name of a technical contact is included with each task described, and readers are encouraged to contact these individuals if they need additional information.

  3. Computed Potential Energy Surfaces and Minimum Energy Pathway for Chemical Reactions

    Science.gov (United States)

    Walch, Stephen P.; Langhoff, S. R. (Technical Monitor)

    1994-01-01

    Computed potential energy surfaces are often required for computation of such observables as rate constants as a function of temperature, product branching ratios, and other detailed properties. We have found that computation of the stationary points/reaction pathways using CASSCF/derivative methods, followed by use of the internally contracted CI method with the Dunning correlation consistent basis sets to obtain accurate energetics, gives useful results for a number of chemically important systems. Applications to complex reactions leading to NO and soot formation in hydrocarbon combustion are discussed.

  4. External Knowledge Sourcing and Green Innovation Growth with Environmental and Energy Regulations: Evidence from Manufacturing in China

    Directory of Open Access Journals (Sweden)

    Jian Hou

    2017-02-01

    Full Text Available This paper adopts the slacks-based measure-directional distance function (SBM-DDF, 2009 method for deriving the “Green Innovation Growth” rates of 28 manufacturing industries in China. The results indicate that the overall level of green innovation growth in China’s manufacturing is relatively low, with a declining trend. The tradeoffs among energy, environment and economy are rather sharp, and the “Porter Effect (1995” (environmental regulation will promote green technology innovation is not currently realized quickly in manufacturing. These evaluations imply an unsustainable development model in China, with significant differences among industries. By using a dynamic panel threshold model and employing an industry-level panel dataset for 2008–2014, we show that external knowledge sourcing has a significant negative impact on green innovation growth but with different constraints on R&D levels among industries. With the strengthening of R&D levels, gradually surpassing “critical mass”, the negative role of external knowledge sourcing in driving this mechanism becomes smaller and smaller; it has a non-linear relationship with the “threshold effect”. Consequently, we provide insights into the relationship among energy consumption, environmental pollution and technology innovation, and show how the heterogeneity of the R&D threshold affects differences in external knowledge sourcing and green innovation growth. These insights lead to a better understanding of the driving force, realizing path and policy design for green innovation growth.

  5. Manufacturing conductive polyaniline/graphite nanocomposites with spent battery powder (SBP) for energy storage: A potential approach for sustainable waste management

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xiaojuan; Deng, Jinxing; Wang, Xue; Guo, Jinshan [State Key Laboratory of Applied Organic Chemistry and Key Laboratory of Nonferrous Metal Chemistry and Resources Utilization of Gansu Province, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou 730000 (China); Liu, Peng, E-mail: pliu@lzu.edu.cn [State Key Laboratory of Applied Organic Chemistry and Key Laboratory of Nonferrous Metal Chemistry and Resources Utilization of Gansu Province, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou 730000 (China); Joint Research Center of Urban Resource Recycling Technology of Graduate School at Shenzhen, Tsinghua University and Shenzhen Green Eco-Manufacturer High-Tech, Shenzhen 518055 (China)

    2016-07-15

    Highlights: • Potential approach to sustainable waste management was established. • Spent battery material was used for manufacturing conductive polymer. • The obtained nanocomposites possessed better electrochemical performance. - Abstract: A potential approach for sustainable waste management of the spent battery material (SBM) is established for manufacturing conductive polyaniline (PANI) nanocomposites as electrode materials for supercapacitors, following the principle of “What comes from the power should be used for the power”. The ternary nanocomposites (G/MnO{sub 2}/PANI) containing PANI, graphite powder (G) and remanent MnO{sub 2} nanoparticles and the binary nanocomposites of polyaniline and graphite powder (G/PANI) are synthesized by the chemical oxidative polymerization of aniline in hydrochloric aqueous solution with the MnO{sub 2} nanoparticles in the spent battery powder (SBP) as oxidant. The G/PANI sample, which was prepared with MnO{sub 2}/aniline mole ratio of 1:1 with 1.0 mL aniline in 50 mL of 1.0 mol L{sup −1} HCl, exhibits the electrical conductivity of 22.22 S cm{sup −1}, the highest specific capacitance up to 317 F g{sup −1} and the highest energy density of 31.0 Wh kg{sup −1}, with retention of as high as 84.6% of its initial capacitance after 1000 cycles, indicating good cyclic stability.

  6. Automation of an energy-autarkic manufacturing plant following IEC 61499; Automatisierung einer energieautarken Fertigungsanlage nach IEC 61499

    Energy Technology Data Exchange (ETDEWEB)

    Gerber, Christian; Hirsch, Martin; Hanisch, Hans-Michael [Halle-Wittenberg Univ., Halle (Saale) (Germany). Lehrstuhl Automatisierungstechnik

    2009-07-01

    The requirements for future manufacturing plants are, beyond others, seamless reconfiguration, autonomy as far as possible as well as easy employment and maintenance for the end user. Within the EnAS project (Energy-Autarkic Actuators and Sensors), the group of the Automation Technology Lab in Halle has challenged the fulfillment of those requirements. Therefore, IEC 61499 compliant distributed controllers have been developed for the demonstrator-plant under particular consideration of reconfigurability. These controllers have been integrated into the process sequences of the demonstrator and afterwards several reconfiguration scenarios have been designed. The building of a Human-Machine-Interface for visualization and reconfiguration of the plant was an essential issue as well. The result is a highly flexible, easily reconfigurable system, which can be regarded as a prototype for automated manufacturing plants of a new generation. (orig.)

  7. Development of an industry-government cooperative energy conservation program for small manufacturers: phase I. Final report, Project 8978

    Energy Technology Data Exchange (ETDEWEB)

    Fejer, M. E.; Ketels, P. A.

    1976-11-01

    The ultimate objective of this program is to determine the industrial energy conservation measures for small manufacturers that are practical, specific, rapidly implementable, and of reasonable cost. The approach being taken in this program is one in which the trade associations representing the various small manufacturers agree to cooperate in providing the necessary contacts and data for evaluating their respective industries. The program is divided into three phases, and this is the final report for the first phase. The objective of this phase was to seek the participation of the trade associations in the next two phases. At the conclusion of this phase, eight associations had volunteered to participate. These include: Aluminum Recycling Association; American Die Casting Institute; American Foundrymen's Society; Forging Industry Association; Glass Crafts of America; Metal Treating Institute; Non-Ferrous Founders Society; and The Fertilizer Institute.

  8. Computed Potential Energy Surfaces and Minimum Energy Pathways for Chemical Reactions

    Science.gov (United States)

    Walch, Stephen P.; Langhoff, S. R. (Technical Monitor)

    1994-01-01

    Computed potential energy surfaces are often required for computation of such parameters as rate constants as a function of temperature, product branching ratios, and other detailed properties. For some dynamics methods, global potential energy surfaces are required. In this case, it is necessary to obtain the energy at a complete sampling of all the possible arrangements of the nuclei, which are energetically accessible, and then a fitting function must be obtained to interpolate between the computed points. In other cases, characterization of the stationary points and the reaction pathway connecting them is sufficient. These properties may be readily obtained using analytical derivative methods. We have found that computation of the stationary points/reaction pathways using CASSCF/derivative methods, followed by use of the internally contracted CI method to obtain accurate energetics, gives usefull results for a number of chemically important systems. The talk will focus on a number of applications including global potential energy surfaces, H + O2, H + N2, O(3p) + H2, and reaction pathways for complex reactions, including reactions leading to NO and soot formation in hydrocarbon combustion.

  9. Potential of best practice technology to improve energy efficiency in the global chemical and petrochemical sector

    NARCIS (Netherlands)

    Saygin, D.; Patel, M.K.; Worrell, E.; Tam, C.; Gielen, D.J.

    2011-01-01

    The chemical and petrochemical sector is by far the largest industrial energy user, accounting for 30% of the industry's total final energy use. However, due to its complexity its energy efficiency potential is not well understood. This article analyses the energy efficiency potential on a country

  10. Towards consistent and reliable Dutch and international energy statistics for the chemical industry

    NARCIS (Netherlands)

    Neelis, M.L.|info:eu-repo/dai/nl/249570173; Pouwelse, J.W.

    2008-01-01

    Consistent and reliable energy statistics are of vital importance for proper monitoring of energy-efficiency policies. In recent studies, irregularities have been reported in the Dutch energy statistics for the chemical industry. We studied in depth the company data that form the basis of the energy

  11. Thermodynamics of the living organisms. Allometric relationship between the total metabolic energy, chemical energy and body temperature in mammals

    Science.gov (United States)

    Atanasov, Atanas Todorov

    2017-11-01

    The study present relationship between the total metabolic energy (ETME(c), J) derived as a function of body chemical energy (Gchem, J) and absolute temperature (Tb, K) in mammals: ETME(c) =Gchem (Tb/Tn). In formula the temperature Tn =2.73K appears normalization temperature. The calculated total metabolic energy ETME(c) differs negligible from the total metabolic energy ETME(J), received as a product between the basal metabolic rate (Pm, J/s) and the lifespan (Tls, s) of mammals: ETME = Pm×Tls. The physical nature and biological mean of the normalization temperature (Tn, K) is unclear. It is made the hypothesis that the kTn energy (where k= 1.3806×10-23 J/K -Boltzmann constant) presents energy of excitation states (modes) in biomolecules and body structures that could be in equilibrium with chemical energy accumulated in body. This means that the accumulated chemical energy allows trough all body molecules and structures to propagate excitations states with kTn energy with wavelength in the rage of width of biological membranes. The accumulated in biomolecules chemical energy maintains spread of the excited states through biomolecules without loss of energy.

  12. Cost Optimization on Energy Consumption of Punching Machine Based on Green Manufacturing Method at PT Buana Intan Gemilang

    Directory of Open Access Journals (Sweden)

    Prillia Ayudia

    2017-01-01

    Full Text Available PT Buana Intan Gemilang is a company engaged in textile industry. The curtain textile production need punching machine to control the fabric process. The operator still works manually so it takes high cost of electrical energy consumption. So to solve the problem can implement green manufacturing on punching machine. The method include firstly to identify the color by classifying the company into the black, brown, gray or green color categories using questionnaire. Secondly is improvement area to be optimized and analyzed. Improvement plan at this stage that is focusing on energy area and technology. Thirdly is process applies by modifying the technology through implementing automation system on the punching machine so that there is an increase of green level on the process machine. The result obtained after implement the method can save cost on electrical energy consumption in the amount of Rp 1.068.159/day.

  13. Implementing chemically amplified resist to 10kV raster e-beam process in photomask manufacturing

    Science.gov (United States)

    Kim, Sook-Kyeong; Kim, Byung-Gook; Moon, Seong-Yong; Choi, Sung-Woon; Han, Woo-Sung

    2005-06-01

    CAR(Chemically amplified resist) is widely used in 50keV VSB (Variable Shaped Beam) e-beam process in photomask manufacturing due to its advantage of high sensitivity which gives to reduced writing time compared to non-CAR. The 10kV raster e-beam system, however, is spread out already worldwide and plays a important role till now in middle grade mask-making. Conventionally the non-CAR like ZEP7000 has been applied to the 10kV raster e-beam system and it gives good performance for raster scan e-beam system. In mass production, sometimes, maintaining two kinds of resist simultaneously of CAR and non-CAR are inefficient strategy to the mask house which has limited resources. This situation makes the authors to apply CAR to the 10kV raster e-beam process. Generally, the grid of 10kV raster e-beam(MEBES) is large and limited compared to the current VSB grid. Historically, many layout data is designed already based on the large limited grid and this gives to limited sizing value. Moreover, it is difficult to control exposure dose in raster e-beam system and control bias with develop time in CAR process. These situations make more difficult CAR application to raster e-beam system under the simple mask data preparation strategy. In this paper, some critical problems will be discussed in isofocal process making for raster scan e-beam system. Advantage and disadvantage will be also discussed through the comparison of basic parameters such as dose margin, develop margin, and the fogging effect between the CAR and non-CAR process in 10kV raster e-beam process.

  14. Photoelectrochemical cells for conversion of solar energy to electricity and methods of their manufacture

    Science.gov (United States)

    Skotheim, Terje

    1984-04-10

    A photoelectric device is disclosed which comprises first and second layers of semiconductive material, each of a different bandgap, with a layer of dry solid polymer electrolyte disposed between the two semiconductor layers. A layer of a polymer blend of a highly conductive polymer and a solid polymer electrolyte is further interposed between the dry solid polymer electrolyte and the first semiconductor layer. A method of manufacturing such devices is also disclosed.

  15. Manufacturing Methods and Technology Application of High Energy Laser Welding Process.

    Science.gov (United States)

    1980-08-01

    Weld: Bead-on-plate Optics: f/7 bestfocus Power: 12 kW Beam Configuration: Concentric 180 173 IPM BENCH MARKI NO PENETRATION 160 7 F ULL PENET RATO 0...Industrial Resources Detachment ATTN: Mr. William J. Welsh Philadelphia, PA 19112 Naval Weapons Center Code 3624, Mr. Charles Johnson China Lake, CA 93555...35812 Lewis Research Center 21000 brookpark Road Code LeRC/433, Mr. Charles Blankenship Cleveland, Oh 44135 Manufacturing Technology Laboratory

  16. Manufacturing a Porous Structure According to the Process Parameters of Functional 3D Porous Polymer Printing Technology Based on a Chemical Blowing Agent

    Science.gov (United States)

    Yoo, C. J.; Shin, B. S.; Kang, B. S.; Yun, D. H.; You, D. B.; Hong, S. M.

    2017-09-01

    In this paper, we propose a new porous polymer printing technology based on CBA(chemical blowing agent), and describe the optimization process according to the process parameters. By mixing polypropylene (PP) and CBA, a hybrid CBA filament was manufactured; the diameter of the filament ranged between 1.60 mm and 1.75 mm. A porous polymer structure was manufactured based on the traditional fused deposition modelling (FDM) method. The process parameters of the three-dimensional (3D) porous polymer printing (PPP) process included nozzle temperature, printing speed, and CBA density. Porosity increase with an increase in nozzle temperature and CBA density. On the contrary, porosity increase with a decrease in the printing speed. For porous structures, it has excellent mechanical properties. We manufactured a simple shape in 3D using 3D PPP technology. In the future, we will study the excellent mechanical properties of 3D PPP technology and apply them to various safety fields.

  17. 75 FR 11938 - Chart Energy and Chemicals, Inc., La Crosse, WI; Notice of Termination of Investigation

    Science.gov (United States)

    2010-03-12

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration Chart Energy and Chemicals, Inc., La Crosse, WI; Notice of Termination... of Machinists and Aerospace Workers, Lodge 2191, on behalf of workers of Chart Energy and Chemical...

  18. Quarterly progress report for the Chemical and Energy Research Section of the Chemical Technology Division: July--September 1997

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1998-07-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period July--September 1997. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within nine major areas of research: Hot Cell Operations, Process Chemistry and Thermodynamics, Molten Salt Reactor Experiment (MSRE) Remediation Studies, Chemistry Research, Biotechnology, Separations and Materials Synthesis, Fluid Structure and Properties, Biotechnology Research, and Molecular Studies. The name of a technical contact is included with each task described, and readers are encouraged to contact these individuals if they need additional information.

  19. Estimating energy intensity and CO{sub 2} emission reduction potentials in the manufacturing sectors in Thailand

    Energy Technology Data Exchange (ETDEWEB)

    Wangskarn, P.; Khummongkol, P.; Schrattenholzer, L. [and others

    1996-12-31

    The final energy consumption in Thailand increased at about ten percent annually within the last 10 years. To slow the energy demand growth rate while maintaining the country`s economic advance and environmental sustainability, the Energy Conservation Promotion Act (ECPA) was adopted in 1992. With this Act, a comprehensive Energy Conservation Program (ENCON) was initiated. ENCON commits the government to promoting energy conservation, to developing appropriate regulations, and to providing financial and organizational resources for program implementation. Due to this existing ENCON program a great benefit is expected not only to reducing energy consumption, but also to decreasing GHGs emissions substantially. This study is a part of the ENCON research program which was supported by the German Federal Government under the program called Prompt-Start Measures to Implement the U.N. Framework Convention on Climate Change (FCCC). The basic activities carried out during the project included (1) An assessment of Thailand`s total and specific energy consumption in the industrial sectors and commercial buildings; (2) Identification of existing and candidate technologies for GHG emission reduction and energy efficiency improvements in specific factories and commercial buildings; and (3) Identification of individual factories and commercial buildings as candidates for detailed further study. Although the energy assessment had been carried out for the commercial buildings also, this paper will cover only the work on the manufacturing sector. On the basis of these steps, 14 factories were visited by the project team and preliminary energy audits were performed. As a result, concrete measures and investments were proposed and classified into two groups according to their economic characteristics. Those investments with a payback time of less than four years were considered together in a Moderate scenario, and those with longer payback times in an Intensive scenario.

  20. Surface energy and stiffness discrete gradients in additive manufactured scaffolds for osteochondral regeneration

    NARCIS (Netherlands)

    Di Luca, Andrea; Longoni, Alessia; Criscenti, Giuseppe; Lorenzo Moldero, Ivan; Klein Gunnewiek, Michel; Vancso, Gyula J.; van Blitterswijk, Clemens; Mota, Carlos; Moroni, Lorenzo

    2016-01-01

    Swift progress in biofabrication technologies has enabled unprecedented advances in the application of developmental biology design criteria in three-dimensional scaffolds for regenerative medicine. Considering that tissues and organs in the human body develop following specific physico-chemical

  1. Laser-induced damage characteristics in fused silica surface due to mechanical and chemical defects during manufacturing processes

    Science.gov (United States)

    Li, Yaguo; Yuan, Zhigang; Wang, Jian; Xu, Qiao

    2017-06-01

    Mechanical and chemical defects incurred by grinding and polishing as well as post-processing have been recognized as the most influential culprits that hamper the elevation of laser power/energy in high peak power/energy laser systems. In order to find out the causes for limiting the operational power of laser systems, the effects of these defects on laser damage and removal and mitigation of the defects were investigated in detail in the article. Cracks and scratches were created, annealed, etched and damaged so as to reveal the likely effects of mechanical defects on damage and potential techniques to reduce their influence. The results show that HF-based etching can open and smooth cracks/scratches, improving laser-induced damage threshold (LIDT) at scratches by up to >250%. Thermal annealing did heal, to some extent, cracks but the LIDT is little improved. Both HF-etching and leaching proves to be effective in removing metallic contamination during polishing process and handling of optics, which can "contribute" to damage/damage density in fused silica. However, HF-based etching may degrade surface roughness, from 20 nm under some conditions when >20 μm material was etched away while the surface roughness was perceptibly altered by leaching (silica can exceed >30 J/cm2 (355 nm @3 ns, beam diameter 400 μm @1/e2), a significant progress.

  2. Environmentally benign silicon solar cell manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Tsuo, Y.S. [National Renewable Energy Lab., Golden, CO (United States); Gee, J.M. [Sandia National Labs., Albuquerque, NM (United States); Menna, P. [National Agency for New Technologies Energy and Environment, Portici (Italy); Strebkov, D.S.; Pinov, A.; Zadde, V. [Intersolarcenter, Moscow (Russian Federation)

    1998-09-01

    The manufacturing of silicon devices--from polysilicon production, crystal growth, ingot slicing, wafer cleaning, device processing, to encapsulation--requires many steps that are energy intensive and use large amounts of water and toxic chemicals. In the past two years, the silicon integrated-circuit (IC) industry has initiated several programs to promote environmentally benign manufacturing, i.e., manufacturing practices that recover, recycle, and reuse materials resources with a minimal consumption of energy. Crystalline-silicon solar photovoltaic (PV) modules, which accounted for 87% of the worldwide module shipments in 1997, are large-area devices with many manufacturing steps similar to those used in the IC industry. Obviously, there are significant opportunities for the PV industry to implement more environmentally benign manufacturing approaches. Such approaches often have the potential for significant cost reduction by reducing energy use and/or the purchase volume of new chemicals and by cutting the amount of used chemicals that must be discarded. This paper will review recent accomplishments of the IC industry initiatives and discuss new processes for environmentally benign silicon solar-cell manufacturing.

  3. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations;

    Energy Technology Data Exchange (ETDEWEB)

    2006-04-01

    DOE Industrial Technologies Program case study describes the savings possible if Commonwealth Aluminum (now Aleris Rolled Products) makes improvements noted in energy assessments at two aluminum mills.

  4. Application of microwave energy in the manufacture of enhanced-quality green tea.

    Science.gov (United States)

    Gulati, Ashu; Rawat, Renu; Singh, Brajinder; Ravindranath, S D

    2003-07-30

    Green tea manufacture was standardized with respect to the inactivation of polyphenol oxidase (PPO), rolling, and drying for quality manufacture. Inactivation of PPO by parching, steaming, microwave heating, and oven heating was monitored in tea shoots. The inactivated shoots were rolled under regimens of high and low pressures and dried by microwave heating, oven heating, or sun-drying; total phenols and catechins were estimated. Parched and sun-dried teas contained the lowest levels of total phenols and catechins, and their infusions were dull in color with a slightly burnt odor. Microwave-inactivated and-dried teas showed the highest levels of total phenols and catechins, and their infusions were bright in color and sweet in taste with a subtle pleasant odor. In steam-inactivated and oven/microwave-dried teas, total phenol and catechin contents were intermediate between parched and sun-dried teas and microwave-inactivated and microwave-dried teas, and their infusions were bright with a umami taste.

  5. Industrial Technologies Program - Manufacturing Workforce for a Clean Energy Economy (Green Jobs)

    Energy Technology Data Exchange (ETDEWEB)

    None

    2010-05-01

    Making the transition to a clean energy economy will strengthen our energy security, improve the environment, and create jobs. In 2009, Congress passed a stimulus package to help jump-start all sectors of the U.S. economy and accelerate this transition.

  6. Powering the planet: Chemical challenges in solar energy utilization

    OpenAIRE

    Lewis, Nathan S.; Nocera, Daniel G.

    2006-01-01

    Global energy consumption is projected to increase, even in the face of substantial declines in energy intensity, at least 2-fold by midcentury relative to the present because of population and economic growth. This demand could be met, in principle, from fossil energy resources, particularly coal. However, the cumulative nature of CO2 emissions in the atmosphere demands that holding atmospheric CO2 levels to even twice their preanthropogenic values by midcentury will require invention, devel...

  7. Final Technical Report - Autothermal Styrene Manufacturing Process with Net Export of Energy

    Energy Technology Data Exchange (ETDEWEB)

    Trubac, Robert , E.; Lin, Feng; Ghosh, Ruma: Greene, Marvin

    2011-11-29

    The overall objectives of the project were to: (a) develop an economically competitive processing technology for styrene monomer (SM) that would reduce process energy requirements by a minimum 25% relative to those of conventional technology while achieving a minimum 10% ROI; and (b) advance the technology towards commercial readiness. This technology is referred to as OMT (Oxymethylation of Toluene). The unique energy savings feature of the OMT technology would be replacement of the conventional benzene and ethylene feedstocks with toluene, methane in natural gas and air or oxygen, the latter of which have much lower specific energy of production values. As an oxidative technology, OMT is a net energy exporter rather than a net energy consumer like the conventional ethylbenzene/styrene (EB/SM) process. OMT plants would ultimately reduce the cost of styrene monomer which in turn will decrease the costs of polystyrene making it perhaps more cost competitive with competing polymers such as polypropylene.

  8. Manufacturing and Characterization of a Thermoelectric Energy Harvester Using the CMOS-MEMS Technology

    Directory of Open Access Journals (Sweden)

    Shih-Wen Peng

    2015-10-01

    Full Text Available The fabrication and characterization of a thermoelectric energy harvester using the complementary metal oxide semiconductor (CMOS-microelectromechanical system (MEMS technology were presented. The thermoelectric energy harvester is composed of eight circular energy harvesting cells, and each cell consists of 25 thermocouples in series. The thermocouples are made of p-type and n-type polysilicons. The output power of the energy harvester relies on the number of the thermocouples. In order to enhance the output power, the energy harvester increases the thermocouple number per area. The energy harvester requires a post-CMOS process to etch the sacrificial silicon dioxide layer and the silicon substrate to release the suspended structures of hot part. The experimental results show that the energy harvester has an output voltage per area of 0.178 mV·mm−2·K−1 and a power factor of 1.47 × 10−3 pW·mm−2·K−2.

  9. Energy Saving Melting and Revert Reduction Technology (Energy SMARRT): Manufacturing Advanced Engineered Components Using Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Littleton, Harry; Griffin, John

    2011-07-31

    This project was a subtask of Energy Saving Melting and Revert Reduction Technology (Energy SMARRT) Program. Through this project, technologies, such as computer modeling, pattern quality control, casting quality control and marketing tools, were developed to advance the Lost Foam Casting process application and provide greater energy savings. These technologies have improved (1) production efficiency, (2) mechanical properties, and (3) marketability of lost foam castings. All three reduce energy consumption in the metals casting industry. This report summarizes the work done on all tasks in the period of January 1, 2004 through June 30, 2011. Current (2011) annual energy saving estimates based on commercial introduction in 2011 and a market penetration of 97% by 2020 is 5.02 trillion BTU's/year and 6.46 trillion BTU's/year with 100% market penetration by 2023. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology. The average annual estimate of CO2 reduction per year through 2020 is 0.03 Million Metric Tons of Carbon Equivalent (MM TCE).

  10. Physico-chemical properties and energy potential of wood wastes ...

    African Journals Online (AJOL)

    Calorific values, moisture contents as well as proximate and ultimate analyses were performed to assess the energy characteristics of the collected wood wastes in accordance with the American Society for Testing and Materials: ASTM E872-82 and ASTM D4442-07. Results from the laboratory experiments and energy ...

  11. Fan System Optimization Improves Ventilation and Saves Energy at a Computer Chip Manufacturer

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-01-01

    This case study describes an optimization project implemented on a fan system at Ash Grove Cement Company, which led to annual energy and maintenance savings of $16,000 and 175,000 kilowatt-hours (kWh).

  12. Physico-chemical properties, energy, mineral, vitamin and sensory ...

    African Journals Online (AJOL)

    The fermented samples were dried at 55 } 20C in a drought air oven (Gallenkamp BS Model 250 Size 2 UK), hammer milled into fine flour (70mm mesh screen) and stored in a refrigerator until used for the chemical analysis and production of biscuits. The composites were formulated thus: wheat flour, 70% while legume, ...

  13. A reversible, unidirectional molecular rotary motor driven by chemical energy

    NARCIS (Netherlands)

    Fletcher, SP; Dumur, F; Pollard, MM; Feringa, BL

    2005-01-01

    With the long-term goal of producing nanometer-scale machines, we describe here the unidirectional rotary motion of a synthetic molecular structure fueled by chemical conversions. The basis of the rotation is the movement,of a phenyl rotor relative to a naphthyl stator about a single bond axle. The

  14. Development and Implementation of an Automatic Continuous Online Monitoring and Control Platform for Polymerization Reactions to Sharply Boost Energy and Resource Efficiency in Polymer Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Reed, Wayne [Tulane Univ., New Orleans, LA (United States); Drenski, Michael [Tulane Univ., New Orleans, LA (United States); Romagnoli, Jose [Tulane Univ., New Orleans, LA (United States)

    2017-10-16

    The project goal was to create an energy saving paradigm shift in how polymers are manufactured in the 21st century. It used Automatic Continuous Online Monitoring of Polymerization reactions (ACOMP) integrated for the first time with automatic active control to create the innovative ‘ACOMP/Control Interface’, or ‘ACOMP/CI’. ACOMP/CI will begin the transformation from old, inefficient processes into highly evolved, energy and resource efficient ones. The ACOMP platform is broadly applicable to many types of reactions and processes throughout the vast polymer industry. The industry provides materials for sectors such as automotive, aerospace, oil recovery, agriculture, paints, resins, adhesives, pharmaceuticals and therapeutic proteins, optics, electronics, lightweight building materials, and many more. The U.S. chemical industry is one of the last major sectors in which the U.S. has top global stature. It consumes 24% of all U.S. manufacturing energy, produces over $800B of product annually, supports 25% of the U.S. GDP and employs over 6 million people. It is also a major source of GHG emissions. Polymers make up approximately 30% of this sector. It is estimated that annually 60 TBtu of energy could be saved and 3 million tons less of GHG emissions produced by optimizing production in the polyolefin manufacturing sector alone. The project scope included first time design and prototyping of an ACOMP/CI, creation of active reaction controllers, and demonstration of control capabilities on ideal, low concentration polymerization reactions. All these elements of the scope were met, including advances and findings not originally anticipated. Extensions to more complex reactions, beyond the reactor capabilities of the current project ACOMP/CI, such as polyolefins and other high pressure/high temperature reactions, are being proposed in Fall 2017 to CESMII, a DoE based NNMI. The initial proposal was for a three year funded project, but this was reduced to a two

  15. Advance Manufacturing Office FY 2017 Budget At-A-Glance

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-03-01

    The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector.

  16. Drug development and manufacturing

    Science.gov (United States)

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  17. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomaston Mills, Inc.): Office of Industrial Technologies (OIT) BestPractices Technical Case Study

    Energy Technology Data Exchange (ETDEWEB)

    Wogsland, J.

    2001-06-18

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  18. Industrial Energy Use and Interventions in Urban Form : Heavy Manufacturing versus New Service and Creative Industries

    NARCIS (Netherlands)

    Romein, A.

    2016-01-01

    Now that it becomes obvious that disregarding the seriousness of climate change and the exhaustibility of fossil fuels would have severe and unpredictable impacts, improvement of the efficiency of urban energy consumption is of utmost importance. Hence, a rather diverse spectrum of policies to

  19. 40 CFR 723.50 - Chemical substances manufactured in quantities of 10,000 kilograms or less per year, and chemical...

    Science.gov (United States)

    2010-07-01

    ... manufacturing plant on a single site. (10) The terms byproduct, EPA, importer, impurity, known to or reasonably...), Office of Pollution Prevention and Toxics, Environmental Protection Agency, 1200 Pennsylvania Ave., NW...), Office of Pollution Prevention and Toxics, Environmental Protection Agency, 1200 Pennsylvania Ave., NW...

  20. Louisiana SIP: LAC 33:III Ch 2147. Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 2011-08-04 (LAd34) to 2017-09-27

    Science.gov (United States)

    Louisiana SIP: LAC 33:III Ch 2147. Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 2011-08-04 (LAd34) to 2017-09-27

  1. Louisiana SIP: LAC 33:III Ch 21 Subchap J, 2147--Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 1998-02-02 (LAc74) to more..

    Science.gov (United States)

    Louisiana SIP: LAC 33:III Ch 21 Subchap J, 2147--Limiting Volatile Organic Compound (VOC) Emissions from Reactor Processes and Distillation Operations in Synthetic Organic Chemical manufacturing Industry (SOCMI); SIP effective 1998-02-02 (LAc74) more...

  2. EFFECTS OF SOME CHEMICAL PRE-TREATMENTS ON SOME PHYSICAL AND MECHANICAL PROPERTIES OF PARTICLEBOARD MANUFACTURED FROM VINE PRUNING

    Directory of Open Access Journals (Sweden)

    Ergün GÜNTEKİN, Samim YAŞAR, Beyhan KARAKUŞ, Mustafa Burak ARSLAN

    2009-01-01

    Full Text Available This study examined the effects of some pre-treatments on some physical and mechanical properties of particleboard manufactured from vine pruning. Chips that were produced from vine pruning were subjected to some pre-treatments namely cold water, 1 % sodium hydroxide, and 1 % acetic acid in order to improve their performance in particleboard manufacturing. One-layer experimental particleboards with density of 0.5 g/cm3 were manufactured from vine pruning using 6,8,10 % percent of urea formaldehyde (UF adhesive. Modulus of elasticity (MOE, modulus of rupture (MOR, internal bond strength (IB, thickness swelling (TS and water absorption properties of the boards were evaluated, and a statistical analysis was performed in order to evaluate effects of pre-treatments on physical and mechanical properties. The results have shown that pre-treatments increase bending and internal bond strength of the boards while no significant effects has been observed on modulus of elasticity. The results also indicate that pre-treatments have significant effects on water absorption values of the boards but not on thickness swelling of the boards. This study demonstrates that vine pruning can be more efficiently used in particleboard manufacturing.

  3. Minimizing the Free Energy: A Computer Method for Teaching Chemical Equilibrium Concepts.

    Science.gov (United States)

    Heald, Emerson F.

    1978-01-01

    Presents a computer method for teaching chemical equilibrium concepts using material balance conditions and the minimization of the free energy. Method for the calculation of chemical equilibrium, the computer program used to solve equilibrium problems and applications of the method are also included. (HM)

  4. Producing Bio-Based Bulk Chemicals Using Industrial Biotechnology Saves Energy and Combats Climate Change

    NARCIS (Netherlands)

    Hermann, B.G.|info:eu-repo/dai/nl/304837415; Blok, K.|info:eu-repo/dai/nl/07170275X; Patel, M.K.|info:eu-repo/dai/nl/18988097X

    2007-01-01

    The production of bulk chemicals from biomass can make a significant contribution to solving two of the most urgent environmental problems: climate change and depletion of fossil energy. We analyzed current and future technology routes leading to 15 bulk chemicals using industrial biotechnology and

  5. Manufacturing Demonstration Facility (MDF)

    Data.gov (United States)

    Federal Laboratory Consortium — The U.S. Department of Energy Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL) provides a collaborative, shared infrastructure to...

  6. Collaborative Business Models for Energy Efficient Solutions An Exploratory Analysis of Danish and German Manufacturers

    DEFF Research Database (Denmark)

    Boyd, Britta; Brem, Alexander; Bogers, Marcel

    about which types of action would enable the development of a more effective entrepreneurial ecosystem. The research analysis follows case study methodology, and builds on interviews, observations and secondary data as information sources, combined with a rigid analysis based on grounded theory...... principles (Dougherty, 2002; Yin, 2009; van der Borgh et al. 2012). The expected outcomes of the project will depend on the collaborations with companies in the region. Based on primary and secondary data analysis we are seeking direct contact to companies and discuss their sustainability efforts, energy......, Amit, & Massa, 2011). Especially in the face of the grand challenge of climate change, looking for energy efficient solutions offers particular opportunities to businesses to stay competitive. This is an opportunity not only for big companies in metropolitan areas, but also for small and medium sized...

  7. Chemical potential and internal energy of the noninteracting Fermi ...

    Indian Academy of Sciences (India)

    ... it increases above the Fermi energy for dimensions below 2 as a result of high entropy. The ranges of validity of the truncated series expansions of these quantities are extended from low to intermediate temperature regime as well as from high to relatively low density regime by using the Pad ́e approximant technique.

  8. physico-chemical properties and energy potential of wood wastes

    African Journals Online (AJOL)

    user

    transportation fuels by using several technologies available such as direct combustion, gasification and pyrolysis [9]. Combustion with energy recovery involves the burning of wood wastes and transferring the heat produced to water for the purpose of generating steam in boiler super-heater tubes. The steam may be used to.

  9. Energy, chemicals and carbon: future options for the Eucalyptus ...

    African Journals Online (AJOL)

    This paper examines the current Eucalyptus value chain and the possible drivers that may impact upon it. The potential consequences of climate change on the growth and yield of Eucalyptus are discussed and the impact of the security of oil reserves and increased costs of fossil-fuel-derived energy and raw materials upon ...

  10. Capacitive technology for energy extraction from chemical potential differences

    NARCIS (Netherlands)

    Bastos Sales, B.

    2013-01-01

    This thesis introduces the principle of Capacitive energy extraction based on Donnan Potential (CDP) to exploit salinity gradients. It also shows the fundamental characterization and improvements of CDP. An alternative application of this technology aimed at thermal gradients was tested.  

  11. Feasibility and testing of lighweight, energy efficient, additive manufactured pneumatic control valve

    Energy Technology Data Exchange (ETDEWEB)

    Love, Lonnie J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Mell, Ellen [Aerovalve, LLC, St. Louis, Mo (United States)

    2015-02-01

    AeroValve s innovative pneumatic valve technology recycles compressed air through the valve body with each cycle of the valve, and was reported to reduce compressed air requirements by an average of 25% 30%.This technology collaboration project between ORNL and Aerovalve confirms the energy efficiency of valve performance. Measuring air consumption per work completed, the AeroValve was as much as 85% better than the commercial Festo valve.

  12. Sustainable chemical processing and energy-carbon dioxide management: review of challenges and opportunities

    DEFF Research Database (Denmark)

    Vooradi, Ramsagar; Bertran, Maria-Ona; Frauzem, Rebecca

    2017-01-01

    This paper presents a brief review of the available energy sources for consumption, their effects in terms of CO2-emission and its management, and sustainable chemical processing where energy-consumption, CO2-emission, as well as economics and environmental impacts are considered. Not all availab...... are presented. These examples highlight issues of energy sustainable design, energy-CO2 neutral design, energy-retrofit design,and energy-process intensification. Finally, some perspectives on the status and future directions of carbon dioxide management are given....

  13. Chemical energy in an introductory physics course for the life sciences

    CERN Document Server

    Dreyfus, Benjamin W; Geller, Benjamin D; Sawtelle, Vashti; Turpen, Chandra; Redish, Edward F

    2013-01-01

    Energy is a complex idea that cuts across scientific disciplines. For life science students, an approach to energy that incorporates chemical bonds and chemical reactions is better equipped to meet the needs of life sciences students than a traditional introductory physics approach that focuses primarily on mechanical energy. We present a curricular sequence, or thread, designed to build up students' understanding of chemical energy in an introductory physics course for the life sciences. This thread is designed to connect ideas about energy from physics, biology, and chemistry. We describe the kinds of connections among energetic concepts that we intended to develop to build interdisciplinary coherence, and present some examples of curriculum materials and student data that illustrate our approach.

  14. An effective and optimal quality control approach for green energy manufacturing using design of experiments framework and evolutionary algorithm

    Science.gov (United States)

    Saavedra, Juan Alejandro

    Quality Control (QC) and Quality Assurance (QA) strategies vary significantly across industries in the manufacturing sector depending on the product being built. Such strategies range from simple statistical analysis and process controls, decision-making process of reworking, repairing, or scraping defective product. This study proposes an optimal QC methodology in order to include rework stations during the manufacturing process by identifying the amount and location of these workstations. The factors that are considered to optimize these stations are cost, cycle time, reworkability and rework benefit. The goal is to minimize the cost and cycle time of the process, but increase the reworkability and rework benefit. The specific objectives of this study are: (1) to propose a cost estimation model that includes energy consumption, and (2) to propose an optimal QC methodology to identify quantity and location of rework workstations. The cost estimation model includes energy consumption as part of the product direct cost. The cost estimation model developed allows the user to calculate product direct cost as the quality sigma level of the process changes. This provides a benefit because a complete cost estimation calculation does not need to be performed every time the processes yield changes. This cost estimation model is then used for the QC strategy optimization process. In order to propose a methodology that provides an optimal QC strategy, the possible factors that affect QC were evaluated. A screening Design of Experiments (DOE) was performed on seven initial factors and identified 3 significant factors. It reflected that one response variable was not required for the optimization process. A full factorial DOE was estimated in order to verify the significant factors obtained previously. The QC strategy optimization is performed through a Genetic Algorithm (GA) which allows the evaluation of several solutions in order to obtain feasible optimal solutions. The GA

  15. Energetic and chemical use of waste material and renewable energies

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, C.; Houmoeller, A.P. [ELSAM, Fredericia (Denmark)

    1996-12-31

    The paper will begin with a summary of the Danish energy policies from the mid-1970s and until today when the focus is on national self-sufficiency and combined heat and power - including industrial combined heat and power and renewable energies with emphasis on wind turbines and biofuels. The planning conditions of the Danish electricity utilities will be discussed, i.e. 20 per cent CO{sub 2} reduction by 2005, continuous reduction of SO{sub 2} and NO{sub x}, and finally the conversion of 5 per cent of the fuel from coal to straw and wood chips. Afterwards, the status of biofuels in Denmark will be described with emphasis on resources and prices. The main biofuel in Denmark is surplus production from agriculture - straw or other biofuels with straw-like properties. (orig./GL)

  16. Quarterly progress report for the Chemical and Energy Research Section of the Chemical Technology Division: October-December 1997

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1999-02-01

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period October--December 1997. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within six major areas of research: Hot Cell Operations, Process Chemistry and Thermodynamics, Separations and Materials Synthesis, Fluid Structure and Properties, Biotechnology Research, and Molecular Studies. The name of a technical contact is included with each task described, and readers are encouraged to contact these individuals if they need additional information. Activities conducted within the area of Hot Cell Operations included efforts to optimize the processing conditions for Enhanced Sludge Washing of Hanford tank sludge, the testing of candidate absorbers and ion exchangers under continuous-flow conditions using actual supernatant from the Melton Valley Storage Tanks, and attempts to develop a cesium-specific spherical inorganic sorbent for the treatment of acidic high-salt waste solutions. Within the area of Process Chemistry and Thermodynamics, the problem of solids formation in process solutions from caustic treatment of Hanford sludge was addressed and experimental collaborative efforts with Russian scientists to determine the solidification conditions of yttrium barium, and copper oxides from their melts were completed.

  17. Biomass as a Sustainable Energy Source: An Illustration of Chemical Engineering Thermodynamic Concepts

    Science.gov (United States)

    Mohan, Marguerite A.; May, Nicole; Assaf-Anid, Nada M.; Castaldi, Marco J.

    2006-01-01

    The ever-increasing global demand for energy has sparked renewed interest within the engineering community in the study of sustainable alternative energy sources. This paper discusses a power generation system which uses biomass as "fuel" to illustrate the concepts taught to students taking a graduate level chemical engineering process…

  18. Binding energies: New values and impact on the efficiency of chemical desorption

    Science.gov (United States)

    Wakelam, V.; Loison, J.-C.; Mereau, R.; Ruaud, M.

    2017-03-01

    Recent laboratory measurements have confirmed that chemical desorption (desorption of products due to exothermic surface reactions) can be an efficient process. The impact of including this process into gas-grain chemical models entirely depends on the formalism used and the associated parameters. Among these parameters, binding energies are probably the most uncertain ones for the moment. We propose a new model to compute binding energy of species to water ice surfaces. We have also compared the model results using either the new chemical desorption model proposed by Minissale et al. (2016) or the one of Garrod et al. (2007). The new binding energies have a strong impact on the formation of complex organic molecules. In addition, the new chemical desorption model from Minissale produces a much smaller desorption of these species and also of methanol. Combining the two effects, the abundances of CH3OH and COMs observed in cold cores cannot be reproduced by astrochemical models anymore.

  19. CO2 recycling: a key strategy to introduce green energy in the chemical production chain.

    Science.gov (United States)

    Perathoner, Siglinda; Centi, Gabriele

    2014-05-01

    The introduction of renewable energy in the chemical production chain is a key strategic factor both to realize a sustainable, resource-efficient, low-carbon economy and society and to drive innovation and competiveness in the chemical production. This Concept discusses this concept in terms of motivations, perspectives, and impact as well as technical barriers to achieve this goal. It is shown how an important element to realize this scenario is to foster the paths converting carbon dioxide (CO2) into feedstock for the chemical/process industry, which is one of the most efficient methods to rapidly introduce renewable energy into the chemical production chain. Some of the possible options to proceed in this direction are discussed, with focus on the technical barriers and enabling factors such as catalysis. The tight interconnection between CO2 management and the use of renewable energy is evidenced. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Biorefineries to integrate fuel, energy and chemical production processes

    Directory of Open Access Journals (Sweden)

    Enrica Bargiacchi

    2007-12-01

    Full Text Available The world of renewable energies is in fast evolution and arouses political and public interests, especially as an opportunity to boost environmental sustainability by mitigation of greenhouse gas emissions. This work aims at examining the possibilities related to the development of biorefineries, where biomass conversion processes to produce biofuels, electricity and biochemicals are integrated. Particular interest is given to the production processes of biodiesel, bioethanol and biogas, for which present world situation, problems, and perspectives are drawn. Potential areas for agronomic and biotech researches are also discussed. Producing biomass for biorefinery processing will eventually lead to maximize yields, in the non food agriculture.

  1. Replacement of chemical rocket launchers by beamed energy propulsion.

    Science.gov (United States)

    Fukunari, Masafumi; Arnault, Anthony; Yamaguchi, Toshikazu; Komurasaki, Kimiya

    2014-11-01

    Microwave Rocket is a beamed energy propulsion system that is expected to reach space at drastically lower cost. This cost reduction is estimated by replacing the first-stage engine and solid rocket boosters of the Japanese H-IIB rocket with Microwave Rocket, using a recently developed thrust model in which thrust is generated through repetitively pulsed microwave detonation with a reed-valve air-breathing system. Results show that Microwave Rocket trajectory, in terms of velocity versus altitude, can be designed similarly to the current H-IIB first stage trajectory. Moreover, the payload ratio can be increased by 450%, resulting in launch-cost reduction of 74%.

  2. Energy Harvesting Thermoelectric Generators Manufactured Using the Complementary Metal Oxide Semiconductor Process

    Directory of Open Access Journals (Sweden)

    Wen-Jung Tsai

    2013-02-01

    Full Text Available This paper presents the fabrication and characterization of energy harvesting thermoelectric micro generators using the commercial complementary metal oxide semiconductor (CMOS process. The micro generator consists of 33 thermocouples in series. Thermocouple materials are p-type and n-type polysilicon since they have a large Seebeck coefficient difference. The output power of the micro generator depends on the temperature difference in the hot and cold parts of the thermocouples. In order to increase this temperature difference, the hot part of the thermocouples is suspended to reduce heat-sinking. The micro generator needs a post-CMOS process to release the suspended structures of hot part, which the post-process includes an anisotropic dry etching to etch the sacrificial oxide layer and an isotropic dry etching to remove the silicon substrate. Experiments show that the output power of the micro generator is 9.4 mW at a temperature difference of 15 K.

  3. Extraterrestrial fiberglass production using solar energy. [lunar plants or space manufacturing facilities

    Science.gov (United States)

    Ho, D.; Sobon, L. E.

    1979-01-01

    A conceptual design is presented for fiberglass production systems in both lunar and space environments. The raw material, of lunar origin, will be plagioclase concentrate, high silica content slag, and calcium oxide. Glass will be melted by solar energy. The multifurnace in the lunar plant and the spinning cylinder in the space plant are unique design features. Furnace design appears to be the most critical element in optimizing system performance. A conservative estimate of the total power generated by solar concentrators is 1880 kW; the mass of both plants is 120 tons. The systems will reproduce about 90 times their total mass in fiberglass in 1 year. A new design concept would be necessary if glass rods were produced in space.

  4. The top 50 commodity chemicals: Impact of catalytic process limitations on energy, environment, and economics

    Energy Technology Data Exchange (ETDEWEB)

    Tonkovich, A.L.Y.; Gerber, M.A.

    1995-08-01

    The production processes for the top 50 U.S. commodity chemicals waste energy, generate unwanted byproducts, and require more than a stoichiometric amount of feedstocks. Pacific Northwest Laboratory has quantified this impact on energy, environment, and economics for the catalytically produced commodity chemicals. An excess of 0.83 quads of energy per year in combined process and feedstock energy is required. The major component, approximately 54%, results from low per-pass yields and the subsequent separation and recycle of unreacted feedstocks. Furthermore, the production processes, either directly or through downstream waste treatment steps, release more than 20 billion pounds of carbon dioxide per year to the environment. The cost of the wasted feedstock exceeds 2 billion dollars per year. Process limitations resulting from unselective catalysis and unfavorable reaction thermodynamic constraints are the major contributors to this waste. Advanced process concepts that address these problems in an integrated manner are needed to improve process efficiency, which would reduce energy and raw material consumption, and the generation of unwanted byproducts. Many commodity chemicals are used to produce large volume polymer products. Of the energy and feedstock wasted during the production of the commodity chemicals, nearly one-third and one-half, respectively, represents chemicals used as polymer precursors. Approximately 38% of the carbon dioxide emissions are generated producing polymer feedstocks.

  5. Energy and material flow models of hydrogen production in the U.S. Chemical Industry

    OpenAIRE

    Ozalp, Nesrin

    2008-01-01

    This paper gives energy and material flow models of hydrogen production via steam reforming of methane in the U.S. Chemical Industry. Two energy flow models are used to describe the allocation of energy among process end-uses. First, an energy end-use model is given, which was created based on actual operating data. Next, a representative material flow model is given on a national scale based on federal data on merchant hydrogen production. The last step is the energy process-step model, whic...

  6. Combining U.S.-based prioritization tools to improve screening level accountability for environmental impact: the case of the chemical manufacturing industry.

    Science.gov (United States)

    Zhou, Xiaoying; Schoenung, Julie M

    2009-12-15

    There are two quantitative indicators that are most widely used to assess the extent of compliance of industrial facilities with environmental regulations: the quantity of hazardous waste generated and the amount of toxics released. These indicators, albeit useful in terms of some environmental monitoring, fail to account for direct or indirect effects on human and environmental health, especially when aggregating total quantity of releases for a facility or industry sector. Thus, there is a need for a more comprehensive approach that can prioritize a particular chemical (or industry sector) on the basis of its relevant environmental performance and impact on human health. Accordingly, the objective of the present study is to formulate an aggregation of tools that can simultaneously capture multiple effects and several environmental impact categories. This approach allows us to compare and combine results generated with the aid of select U.S.-based quantitative impact assessment tools, thereby supplementing compliance-based metrics such as data from the U.S. Toxic Release Inventory. A case study, which presents findings for the U.S. chemical manufacturing industry, is presented to illustrate the aggregation of these tools. Environmental impacts due to both upstream and manufacturing activities are also evaluated for each industry sector. The proposed combinatorial analysis allows for a more robust evaluation for rating and prioritizing the environmental impacts of industrial waste.

  7. Alternative forms of energy transmission from OTEC plants. [Chemical and electrical

    Energy Technology Data Exchange (ETDEWEB)

    Konopka, A.; Biederman, N.; Talib, A.; Yudow, B.

    1977-01-01

    The transmission of OTEC-derived chemical and electrical energy is compared. The chemical energy-carriers considered are the following: gaseous and liquid hydrogen, liquid ammonia, methanol, gasoline, hydrazine hydrate, anhydrous hydrazine, unsymmetrical dimethylhydrazine (UDMH), 1,7-Octadiyne, and tetrahydrodicyclopentadiene. The assessment assumes that each of the above energy carriers were transported by barge and/or pipeline. The delivered costs were then compared with transmission of electricity by submarine cables. Because chemical and electrical energy are not equivalent, however, their comparison can only be done after the outputs are converted to a common form. Thus, in addition to presenting the delivered cost and overall energy efficiency of the chemical energy-carriers, we have provided a discussion of the equipment, costs, and efficiencies of converting the hydrogen and ammonia delivered into electricity, and the electricity delivered into hydrogen and ammonia. A concise technical assessment and economic analysis of components associated with the conversion, storage, transportation, and shore-based receiving facilities for the conversion of OTEC mechanical energy to chemical energy is provided and compared to the conversion and transmission of electrical power. Results concerning the hydrogen and ammonia analysis were determined as part of the OTEC program at IGT from May 1975 through May 1976 under Contract No. NSF-C1008 (AER-75-00033) with the National Science Foundation and ERDA. Information concerning carbonaceous fuels and high-energy fuels production was developed as part of the current IGT OTEC program under Contract No. E(49-18)-2426 with ERDA.

  8. ENERGY CONVERSION FROM WOODY BIOMASS STUFF: POSSIBLE MANUFACTURE OF BRIQUETTED CHARCOAL FROM SAWMILL-GENERATED SAWDUST

    Directory of Open Access Journals (Sweden)

    Han Roliadi

    2006-07-01

    Full Text Available There are three dominant kinds of wood industries in Indonesia which consume huge amount of  wood materials as well as generate considerable amount of  woody waste stuffs, i.e. sawmills, plywood, and pulp/paper. For the two latest industries, their wastes to great extent have been reutilized in the remanufacturing process, or burnt under controlled condition to supplement their energy needs in the corresponding factories, thereby greatly alleviating environmental negative impacts.  However, wastes from sawmills (especially sawdust still often pose a serious environmental threat, since they as of this occasion are merely dumped on sites, discarded to the stream, or merely burnt, hence inflicting dreadful stream as well as air pollutions. One way to remedy those inconveniences is by converting the sawdust into useful product, i.e. briquetted charcoal, as has been experimentally tried. The charcoal was at first prepared by carbonizing the sawdust wastes containing a mixture of the ones altogether from the sawing of seven particular Indonesia's wood species, and afterwards was shaped into the briquette employing various concentrations of starch binder at two levels (3.0 and 5.0 % and also various hydraulic pressures (1.0, 2.5, and 5.0 kg/cm2.  Further, the effect of those variations was examined on the yield and qualities of the resulting briquetted charcoal. The results revealed that the most satisfactory yield and qualities of the briquetted sawdustcharcoal were acquired at 3 % starch binder concentration with 5.0 kg/cm2 hydraulic pressure. As such, the briquette qualities were as follows: density at 0.60 gram/cm3, tensile strength 15.27 kg/cm2, moisture content 2.58 %, volatile matter 23.35 %, ash content 4.10 %, fixed carbon 72.55 %, and calorific value 5,426 cal/gram. Those qualities revealed that the experimented briquetted sawdust charcoal could be conveniently used as biomass-derived fuel.

  9. Chemical, microbial and physical properties of manufactured soils produced by co-composting municipal green waste with coal fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Belyaeva, O.N.; Haynes, R.J. [University of Queensland, St Lucia, Qld. (Australia)

    2009-11-15

    Increasing proportions of coal fly ash were co-composted with municipal green waste to produce manufactured soil for landscaping use. Only the 100% green waste treatment reached a thermophilic composting phase ({ge} 50{sup o}C) which lasted for 6 days. The 25% and 50% ash treatments reached 36-38{sup o}C over the same period while little or no self-heating occurred in the 75% and 100% ash treatments. Composted green waste had a low bulk density and high total and macro-porosity. Addition of 25% ash to green waste resulted in a 75% increase in available water holding capacity. As the proportions of added ash in the composts increased, the organic C, soluble C, microbial biomass C, basal respiration and activities of beta-glucosidase, L-asparaginase, alkali phosphatase and arylsulphatase enzymes in the composted products all decreased. It could be concluded that addition of fly ash to green waste at a proportion higher than 25% did not improve the quality parameters of manufactured soil.

  10. Optimization of utility energy system operations at a paper and pulp manufacturing plant. Kami pulp kojo energy system no saiteki un'yo

    Energy Technology Data Exchange (ETDEWEB)

    Otsuka, K.; Taniguchi, T.; Nishida, M.; Kobata, W. (Akita University, Akita (Japan))

    1993-12-20

    Energy consumed by the paper and pulp industry in Japan accounts for about 15% of that by manufacturing industries. This paper describes a joint industrial and academic effort to seek an optimal system of high-efficiency pulp plant operations by using a linearity planning method. The system subjected to the study has such flows as three boilers (heavy oil burning, black liquor and heavy oil burning, and recovered black liquor burning) [yields] high-pressure receivers [yields] two turbine power generators[yields] middle-and low-pressure receivers [yields] factories in a plant. An energy based linearity model was prepared and discussed from measurements on different factors in the steam system and the power generation system. As a result, it was made clear that this model can make discussions on the optimal operating conditions possible. A system was employed that devices and facilities of the same kind are operated as required according to the order of performance superiority. A prospect has become clear that application of this system would reduce the total consumption of heavy oil. Improvement proposals being discussed include a use of boiler output during night operations producing more black liquor for in-house power generation to save power cost. 15 figs.

  11. The Effects of Environmental Exposure on the Optical, Physical, and Chemical Properties of Manufactured Fibers of Natural Origin.

    Science.gov (United States)

    Brinsko, Kelly M; Sparenga, Sebastian; King, Meggan

    2016-09-01

    Manufactured fibers derived from natural origins include viscose rayon, azlon, and polylactic acid (PLA). A 2-year study was conducted to document any changes these fibers undergo as a result of exposure to various environmental conditions. Fabric swatches representing each fiber type were exposed to freshwater, saltwater, heat, cold, ultraviolet light, or composter conditions. Fibers from the swatches were periodically analyzed using polarized light microscopy and Fourier transform infrared microspectroscopy. Fiber solubility and melting-point behavior were measured every 6 months. Except for the complete degradation of viscose rayon in the composter, saltwater, and freshwater environs, no changes in the optical properties, infrared spectra, solubility, or melting points of the remaining fibers in any of the environments were observed. However, microscopic morphological changes were observed in fibers from two azlon swatches submerged in freshwater and saltwater, two PLA swatches exposed to ultraviolet light, and two viscose rayon swatches exposed to ultraviolet light. © 2016 American Academy of Forensic Sciences.

  12. CoCr F75 scaffolds produced by additive manufacturing: Influence of chemical etching on powder removal and mechanical performance.

    Science.gov (United States)

    Hooreweder, Brecht Van; Lietaert, Karel; Neirinck, Bram; Lippiatt, Nicholas; Wevers, Martine

    2017-06-01

    Additive manufacturing techniques such as Selective Laser Melting (SLM) allow carefully controlled production of complex porous structures such as scaffolds. These advanced structures can offer many interesting advantages over conventionally produced products in terms of biological response and patient specific design. The surface finish of AM parts is often poor because of the layer wise nature of the process and adhering particles. Loosening of these particles after implantation should be avoided, as this could put the patient's health at risk. In this study the use of hydrochloric acid and hydrogen peroxide mixtures for surface treatment of cobalt-chromium F75 scaffolds produced by SLM is investigated. A 27% HCl and 8% H 2 O 2 etchant proved effective in removing adhering particles while retaining the quasi-static and fatigue performance of the scaffolds. Copyright © 2017 Elsevier Ltd. All rights reserved.

  13. Additive Manufacturing of AlSi10Mg Alloy Using Direct Energy Deposition: Microstructure and Hardness Characterization

    Science.gov (United States)

    Javidani, M.; Arreguin-Zavala, J.; Danovitch, J.; Tian, Y.; Brochu, M.

    2017-04-01

    This paper aims to study the manufacturing of the AlSi10Mg alloy with direct energy deposition (DED) process. Following fabrication, the macro- and microstructural evolution of the as-processed specimens was initially investigated using optical microscopy and scanning electron microscopy. Columnar dendritic structure was the dominant solidification feature of the deposit; nevertheless, detailed microstructural analysis revealed cellular morphology near the substrate and equiaxed dendrites at the top end of the deposit. Moreover, the microstructural morphology in the melt pool boundary of the deposit differed from the one in the core of the layers. The remaining porosity of the deposit was evaluated by Archimedes' principle and by image analysis of the polished surface. Crystallographic texture in the deposit was also assessed using electron backscatter diffraction and x-ray diffraction analysis. The dendrites were unidirectionally oriented at an angle of 80° to the substrate. EPMA line scans were performed to evaluate the compositional variation and elemental segregation in different locations. Eventually, microhardness (HV) tests were conducted in order to study the hardness gradient in the as-DED-processed specimen along the deposition direction. The presented results, which exhibited a deposit with an almost defect free structure, indicate that the DED process can suitable for the deposition of Al-Si-based alloys with a highly consolidated structure.

  14. Design and Manufacture of an Energy-saving LED Lantern with Paper-cut Figure Projection Function

    Directory of Open Access Journals (Sweden)

    Tzer-Ming Jeng

    2014-03-01

    Full Text Available This work designed and manufactured an energy-saving LED lantern adorned with a revolving circle of paper characters, showing the shadow-show function. It used the high-cooling performance LED lamp to light. A small motor was also installed in the lantern to rotate paper characters. Under the light of LED, the rotating paper characters in the lantern would play a shadow show. Many shadows of well-known characters ran on the skin surface of the lantern, being like to tell a story and having lots of fun. For example, “The Magical Monkey King” is the classic Chinese adventure tale. It is one of the favorites in our growing collection of Asian children's books. One can think about that it will touch your mind and return you back to the childhood when such shadows of well-known characters run on the skin surface of the lantern. Besides, it used a special assembly of aluminum-alloy pin-fin heat sinks to be the cooling device of LED lamp within the lantern. The configuration of the cooling device was a vertical hollow square cylinder. Many circular pin fins extended inwardly from the internal surfaces of the vertical cylinder. The LEDs were installed onto the external surfaces of the vertical cylinder. Therefore, the chimney effect of the free convection heat transfer would be formed. A series of experimental tests demonstrated that such cooling design enhanced the total heat-transfer capacity remarkably.

  15. An Energy Balance Model to Predict Chemical Partitioning in a Photosynthetic Microbial Mat

    Science.gov (United States)

    Hoehler, Tori M.; Albert, Daniel B.; DesMarais, David J.

    2006-01-01

    Studies of biosignature formation in photosynthetic microbial mat communities offer potentially useful insights with regards to both solar and extrasolar astrobiology. Biosignature formation in such systems results from the chemical transformation of photosynthetically fixed carbon by accessory microorganisms. This fixed carbon represents a source not only of reducing power, but also energy, to these organisms, so that chemical and energy budgets should be coupled. We tested this hypothesis by applying an energy balance model to predict the fate of photosynthetic productivity under dark, anoxic conditions. Fermentation of photosynthetically fixed carbon is taken to be the only source of energy available to cyanobacteria in the absence of light and oxygen, and nitrogen fixation is the principal energy demand. The alternate fate for fixed carbon is to build cyanobacterial biomass with Redfield C:N ratio. The model predicts that, under completely nitrogen-limited conditions, growth is optimized when 78% of fixed carbon stores are directed into fermentative energy generation, with the remainder allocated to growth. These predictions were compared to measurements made on microbial mats that are known to be both nitrogen-limited and populated by actively nitrogen-fixing cyanobacteria. In these mats, under dark, anoxic conditions, 82% of fixed carbon stores were diverted into fermentation. The close agreement between these independent approaches suggests that energy balance models may provide a quantitative means of predicting chemical partitioning within such systems - an important step towards understanding how biological productivity is ultimately partitioned into biosignature compounds.

  16. Chemical Abundance Measurements of Ultra-Faint Dwarf Galaxies Discovered by the Dark Energy Survey

    Science.gov (United States)

    Nagasawa, Daniel; Marshall, Jennifer L.; Simon, Joshua D.; Hansen, Terese; Li, Ting; Bernstein, Rebecca; Balbinot, Eduardo; Drlica-Wagner, Alex; Pace, Andrew; Strigari, Louis; Pellegrino, Craig; DePoy, Darren L.; Suntzeff, Nicholas; Bechtol, Keith; Dark Energy Suvey

    2018-01-01

    We present chemical abundance analysis results derived from high-resolution spectroscopy of ultra-faint dwarfs discovered by the Dark Energy Survey. Ultra-faint dwarf galaxies preserve a fossil record of the chemical abundance patterns imprinted by the first stars in the Universe. High-resolution spectroscopic observations of member stars in several recently discovered Milky Way satellites reveal a range of abundance patterns among ultra-faint dwarfs suggesting that star formation processes in the early Universe were quite diverse. The chemical content provides a glimpse not only of the varied nucleosynthetic processes and chemical history of the dwarfs themselves, but also the environment in which they were formed. We present the chemical abundance analysis of these objects and discuss possible explanations for the observed abundance patterns.

  17. Options for Water, Energy and Chemical Savings for Finitex, Cape Town

    DEFF Research Database (Denmark)

    Schneider, Zsig; Wenzel, Henrik

    An analysis of the options identified for saving of water, energy and chemicals was conducted at Finitex, Cape Town on the 18th October 2002. Cost savings were calculated from an estimation of the reduction in cost of water, energy and chemical usage associated with various interventions. Capital...... costs of implementation included cost of necessary tanks, piping, valves, and equipment, but in most cases excluded electrical, installation and possible building and alteration costs. The priority for implementation was determined by taking the ratio of the estimated implementation cost to the payback...

  18. Free energy calculations, enhanced by a Gaussian ansatz, for the "chemical work" distribution.

    Science.gov (United States)

    Boulougouris, Georgios C

    2014-05-15

    The evaluation of the free energy is essential in molecular simulation because it is intimately related with the existence of multiphase equilibrium. Recently, it was demonstrated that it is possible to evaluate the Helmholtz free energy using a single statistical ensemble along an entire isotherm by accounting for the "chemical work" of transforming each molecule, from an interacting one, to an ideal gas. In this work, we show that it is possible to perform such a free energy perturbation over a liquid vapor phase transition. Furthermore, we investigate the link between a general free energy perturbation scheme and the novel nonequilibrium theories of Crook's and Jarzinsky. We find that for finite systems away from the thermodynamic limit the second law of thermodynamics will always be an inequality for isothermal free energy perturbations, resulting always to a dissipated work that may tend to zero only in the thermodynamic limit. The work, the heat, and the entropy produced during a thermodynamic free energy perturbation can be viewed in the context of the Crooks and Jarzinsky formalism, revealing that for a given value of the ensemble average of the "irreversible" work, the minimum entropy production corresponded to a Gaussian distribution for the histogram of the work. We propose the evaluation of the free energy difference in any free energy perturbation based scheme on the average irreversible "chemical work" minus the dissipated work that can be calculated from the variance of the distribution of the logarithm of the work histogram, within the Gaussian approximation. As a consequence, using the Gaussian ansatz for the distribution of the "chemical work," accurate estimates for the chemical potential and the free energy of the system can be performed using much shorter simulations and avoiding the necessity of sampling the computational costly tails of the "chemical work." For a more general free energy perturbation scheme that the Gaussian ansatz may not be

  19. Green Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  20. A system approach for reducing the environmental impact of manufacturing and sustainability improvement of nano-scale manufacturing

    Science.gov (United States)

    Yuan, Yingchun

    This dissertation develops an effective and economical system approach to reduce the environmental impact of manufacturing. The system approach is developed by using a process-based holistic method for upstream analysis and source reduction of the environmental impact of manufacturing. The system approach developed consists of three components of a manufacturing system: technology, energy and material, and is useful for sustainable manufacturing as it establishes a clear link between manufacturing system components and its overall sustainability performance, and provides a framework for environmental impact reductions. In this dissertation, the system approach developed is applied for environmental impact reduction of a semiconductor nano-scale manufacturing system, with three case scenarios analyzed in depth on manufacturing process improvement, clean energy supply, and toxic chemical material selection. The analysis on manufacturing process improvement is conducted on Atomic Layer Deposition of Al2O3 dielectric gate on semiconductor microelectronics devices. Sustainability performance and scale-up impact of the ALD technology in terms of environmental emissions, energy consumption, nano-waste generation and manufacturing productivity are systematically investigated and the ways to improve the sustainability of the ALD technology are successfully developed. The clean energy supply is studied using solar photovoltaic, wind, and fuel cells systems for electricity generation. Environmental savings from each clean energy supply over grid power are quantitatively analyzed, and costs for greenhouse gas reductions on each clean energy supply are comparatively studied. For toxic chemical material selection, an innovative schematic method is developed as a visual decision tool for characterizing and benchmarking the human health impact of toxic chemicals, with a case study conducted on six chemicals commonly used as solvents in semiconductor manufacturing. Reliability of

  1. Influence of chemical disorder on energy dissipation and defect evolution in concentrated solid solution alloys

    Science.gov (United States)

    Zhang, Yanwen; Stocks, G. Malcolm; Jin, Ke; Lu, Chenyang; Bei, Hongbin; Sales, Brian C.; Wang, Lumin; Béland, Laurent K.; Stoller, Roger E.; Samolyuk, German D.; Caro, Magdalena; Caro, Alfredo; Weber, William J.

    2015-01-01

    A grand challenge in materials research is to understand complex electronic correlation and non-equilibrium atomic interactions, and how such intrinsic properties and dynamic processes affect energy transfer and defect evolution in irradiated materials. Here we report that chemical disorder, with an increasing number of principal elements and/or altered concentrations of specific elements, in single-phase concentrated solid solution alloys can lead to substantial reduction in electron mean free path and orders of magnitude decrease in electrical and thermal conductivity. The subsequently slow energy dissipation affects defect dynamics at the early stages, and consequentially may result in less deleterious defects. Suppressed damage accumulation with increasing chemical disorder from pure nickel to binary and to more complex quaternary solid solutions is observed. Understanding and controlling energy dissipation and defect dynamics by altering alloy complexity may pave the way for new design principles of radiation-tolerant structural alloys for energy applications. PMID:26507943

  2. Manufacturing with the Sun

    Science.gov (United States)

    Murphy, L. M.; Hauser, S. G.; Clyne, R. J.

    1992-05-01

    Concentrated solar radiation is now a viable alternative energy source for many advanced manufacturing processes. Researchers at the National Renewable Energy Laboratory (NREL) have demonstrated the feasibility of processes such as solar-induced surface transformation of materials (SISTM), solar-based manufacturing, and solar-pumped lasers. Researchers are also using sunlight to decontaminate water and soils polluted with organic compounds; these techniques could provide manufacturers with innovative alternatives to traditional methods of waste management. The solar technology that is now being integrated into today's manufacturing processes offers even greater potential for tomorrow, especially as applied to the radiation-abundant environment available in space and on the lunar surface.

  3. Persistence of organochlorine chemical residues in fish from the Tombigbee River (Alabama, USA): Continuing risk to wildlife from a former DDT manufacturing facility

    Energy Technology Data Exchange (ETDEWEB)

    Hinck, Jo Ellen [U.S. Geological Survey (USGS), Columbia Environmental Research Center (CERC), 4200 New Haven Road, Columbia, MO 65201 (United States)], E-mail: jhinck@usgs.gov; Norstrom, Ross J. [RJN Environmental, 1481 Forest Valley Drive, Ottawa, ON K1C 5P5 (Canada); Orazio, Carl E.; Schmitt, Christopher J.; Tillitt, Donald E. [U.S. Geological Survey (USGS), Columbia Environmental Research Center (CERC), 4200 New Haven Road, Columbia, MO 65201 (United States)

    2009-02-15

    Organochlorine pesticide and total polychlorinated biphenyl (PCB) concentrations were measured in largemouth bass from the Tombigbee River near a former DDT manufacturing facility at McIntosh, Alabama. Evaluation of mean p,p'- and o,p'-DDT isomer concentrations and o,p'- versus p,p'-isomer proportions in McIntosh bass indicated that DDT is moving off site from the facility and into the Tombigbee River. Concentrations of p,p'-DDT isomers in McIntosh bass remained unchanged from 1974 to 2004 and were four times greater than contemporary concentrations from a national program. Total DDT in McIntosh bass exceeded dietary effect concentrations developed for bald eagle and osprey. Hexachlorobenzene, PCBs, and toxaphene concentrations in bass from McIntosh also exceeded thresholds to protect fish and piscivorous wildlife. Whereas concentrations of DDT and most other organochlorine chemicals in fish have generally declined in the U.S. since their ban, concentrations of DDT in fish from McIntosh remain elevated and represent a threat to wildlife. - DDT persists in the environment near a former manufacturing facility that ceased production over 40 years ago, and concentrations represent a risk to fish and piscivorous birds in the area.

  4. Chemical Denaturants Smoothen Ruggedness on the Free Energy Landscape of Protein Folding.

    Science.gov (United States)

    Malhotra, Pooja; Jethva, Prashant N; Udgaonkar, Jayant B

    2017-08-08

    To characterize experimentally the ruggedness of the free energy landscape of protein folding is challenging, because the distributed small free energy barriers are usually dominated by one, or a few, large activation free energy barriers. This study delineates changes in the roughness of the free energy landscape by making use of the observation that a decrease in ruggedness is accompanied invariably by an increase in folding cooperativity. Hydrogen exchange (HX) coupled to mass spectrometry was used to detect transient sampling of local energy minima and the global unfolded state on the free energy landscape of the small protein single-chain monellin. Under native conditions, local noncooperative openings result in interconversions between Boltzmann-distributed intermediate states, populated on an extremely rugged "uphill" energy landscape. The cooperativity of these interconversions was increased by selectively destabilizing the native state via mutations, and further by the addition of a chemical denaturant. The perturbation of stability alone resulted in seven backbone amide sites exchanging cooperatively. The size of the cooperatively exchanging and/or unfolding unit did not depend on the extent of protein destabilization. Only upon the addition of a denaturant to a destabilized mutant variant did seven additional backbone amide sites exchange cooperatively. Segmentwise analysis of the HX kinetics of the mutant variants further confirmed that the observed increase in cooperativity was due to the smoothing of the ruggedness of the free energy landscape of folding of the protein by the chemical denaturant.

  5. Quarterly Progress Report for the Chemical and Energy Research Section of the Chemical Technology Division: July-September 1999

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    2001-04-16

    This report summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period July-September 1999. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within ten major areas of research: Hot Cell Operations, Process Chemistry, Molten Salt Reactor Experiment (MSRE) Remediation Studies, Chemistry Research, Physical Properties Research, Biochemical Engineering, Separations and Materials Synthesis, Fluid Structures and Properties, Biotechnology Research, and Molecular Studies. The name of a technical contact is included with each task described, and readers are encouraged to contact these individuals if they need additional information. Activities conducted within the area of the Cell Operations involved the testing of two continuously stirred tank reactors in series to evaluate the Savannah River-developed process of small-tank tetraphenylborate precipitation to remove cesium, strontium and transuranics from supernatant. Within the area of Process Chemistry, various topics related to solids formation in process solutions from caustic treatment of Hanford sludge were addressed. Saltcake dissolution efforts continued, including the development of a predictive algorithm. New initiatives for the section included modeling activities centered on detection of hydrogen in {sup 233}U storage wells and wax formation in petroleum mixtures, as well as support for the Spallation Neutron Source (investigation of transmutation products formed during operation). Other activities involved in situ grouting and evaluation of options for use (i.e., as castable shapes) of depleted uranium. In a continuation of activities of the preceding

  6. Acid mediated chemical treatment to remove sugar from waste acid stream from nano-crystalline cellulose manufacturing process.

    Science.gov (United States)

    Maiti, Sampa; Sarma, Saurabh Jyoti; Brar, Satinder Kaur; Pulicharla, Rama; Berry, Richard

    2017-08-01

    Nano-crystalline cellulose (NCC) is a nano-scale biomaterial derived from highly abundant natural polymer cellulose. It is industrially produced by concentrated acid hydrolysis of cellulosic materials. However, presences of as high as 5-10% of sugar monomers in spent sulphuric acid during the manufacturing process, makes it unsuitable for such recycling or reuse of sulphuric acid. Currently, the industry has been using membrane and ion exchange technology to remove such sugars, however, such technologies cannot achieve the target of 80-90% removal. In the current investigation, thermal treatment and acid mediated thermal treatment have been evaluated for sugar removal from the spent sulphuric acid. Almost complete removal of sugar has been achieved by this approach. Maximum sugar removal efficiency (99.9%) observed during this study was at 120±1°C for 60min using 0.8 ratio (sample: acid) or at 100±1°C for 40min using 1.5 ratio. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Reviews on Fuel Cell Technology for Valuable Chemicals and Energy Co-Generation

    Directory of Open Access Journals (Sweden)

    Wisitsree Wiyaratn

    2010-07-01

    Full Text Available This paper provides a review of co-generation process in fuel cell type reactor to produce valuable chemical compounds along with electricity. The chemicals and energy co-generation processes have been shown to be a promising alternative to conventional reactors and conventional fuel cells with pure water as a byproduct. This paper reviews researches on chemicals and energy co-generation technologies of three types of promising fuel cell i.e. solid oxide fuel cell (SOFC, alkaline fuel cell (AFC, and proton exchange membrane fuel cell (PEMFC. In addition, the research studies on applications of SOFCs, AFCs, and PEMFCs with chemical production (i.e. nitric oxide, formaldehyde, sulfur oxide, C2 hydrocarbons, alcohols, syngas and hydrogen peroxide were also given. Although, it appears that chemicals and energy co-generation processes have potential to succeed in commercial applications, the development of cheaper catalyst materials with longer stability ,and understanding in thermodynamic are still challenging to improve the overall system performance and enable to use in commercial market.

  8. Modeling the chemical shift of lanthanide 4f electron binding energies

    NARCIS (Netherlands)

    Dorenbos, P.

    2012-01-01

    Lanthanides in compounds can adopt the tetravalent [Xe]4fn?1 (like Ce4+, Pr4+, Tb4+), the trivalent [Xe]4fn (all lanthanides), or the divalent [Xe]4f n+1 configuration (like Eu2+, Yb2+, Sm2+, Tm2+). The 4f-electron binding energy depends on the charge Q of the lanthanide ion and its chemical

  9. Physical and chemical transformations of highly compressed carbon dioxide at bond energies.

    Science.gov (United States)

    Yoo, Choong-Shik

    2013-06-07

    Carbon dioxide exhibits a richness of high-pressure polymorphs with a great diversity in intermolecular interaction, chemical bonding, and crystal structures. It ranges from typical molecular solids to fully extended covalent solids with crystal structures similar to those of SiO2. These extended solids of carbon dioxide are fundamentally new materials exhibiting interesting optical nonlinearity, low compressibility and high energy density. Furthermore, the large disparity in chemical bonding between the extended network and molecular structures results in a broad metastability domain for these phases to room temperature and almost to ambient pressure and thereby offers enhanced opportunities for novel materials developments. Broadly speaking, these molecular-to-non-molecular transitions occur due to electron delocalization manifested as a rapid increase in electron kinetic energy at high density. The detailed mechanisms, however, are more complex with phase metastabilities, path-dependent phases and phase boundaries, and large lattice strains and structural distortions - all of which are controlled by well beyond thermodynamic constraints to chemical kinetics associated with the governing phases and transitions. As a result, the equilibrium phase boundary is difficult to locate precisely (experimentally or theoretically) and is often obscured by the presence of metastable phases (ordered or disordered). This paper will review the pressure-induced transformations observed in highly compressed carbon dioxide and present chemistry perspectives on those molecular-to-non-molecular transformations that can be applied to other low-Z molecular solids at Mbar pressures where the compression energy rivals the chemical bond energies.

  10. The phenomenon of firefly bioluminescence: Conversion of chemical energy into light

    Energy Technology Data Exchange (ETDEWEB)

    Adam, W. (Inst. of Organic Chemistry, Univ. Wuerzburg (Germany)); Schulz, M.H. (Inst. of Organic Chemistry, Univ. Wuerzburg (Germany))

    1993-12-01

    We all know this - the sparkling of fireflies in Summer nights. This article shows, at the example of fireflies, the chemical reactions in the conversion of energy to light. Basing on this, the technical ways of utilizing this prinicple are dealt with. They will revolutionize chemistry, biology, biotechnology and medicine in the next years. (BWI)

  11. Chemical absorption of acoustic energy due to an eddy in the western Bay of Bengal

    Digital Repository Service at National Institute of Oceanography (India)

    PrasannaKumar, S.; Navelkar, G.S.; Murty, T.V.R.; Somayajulu, Y.K.; Murty, C.S.

    Acoustic energy losses due to chemical absorption, within the western Bay of Bengal, in the presence of a subsurface meso-scale cold core eddy has been analysed. These estimates, for two different frequencies - 400 Hz and 10 kHz, find applications...

  12. A Simple Method to Calculate the Temperature Dependence of the Gibbs Energy and Chemical Equilibrium Constants

    Science.gov (United States)

    Vargas, Francisco M.

    2014-01-01

    The temperature dependence of the Gibbs energy and important quantities such as Henry's law constants, activity coefficients, and chemical equilibrium constants is usually calculated by using the Gibbs-Helmholtz equation. Although, this is a well-known approach and traditionally covered as part of any physical chemistry course, the required…

  13. Hospital ventilation standards and energy conservation: chemical contamination of hospital air. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rainer, D.; Michaelsen, G.S.

    1980-03-01

    In an era of increasing energy conservation consciousness, a critical reassessment of the validity of hospital ventilation and thermal standards is made. If current standards are found to be excessively conservative, major energy conservation measures could be undertaken by rebalancing and/or modification of current HVAC systems. To establish whether or not reducing ventilation rates would increase airborne chemical contamination to unacceptable levels, a field survey was conducted to develop an inventory and dosage estimates of hospital generated airborne chemical contaminants to which patients, staff, and visitors are exposed. The results of the study are presented. Emphasis is on patient exposure, but an examination of occupational exposure was also made. An in-depth assessment of the laboratory air environment is documented. Housekeeping products used in survey hospitals, hazardous properties of housekeeping chemicals and probable product composition are discussed in the appendices.

  14. Replacement of chemical intensive water treatment processes with energy saving membrane. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Mickley, M.C.; Goering, S.W.

    1983-11-01

    The project investigated the use of charged ultrafiltration membranes to treat hard water. More specifically, the work was undertaken to (1) make charged ultrafiltration membranes to demonstrate the technical feasibility of the chemical grafting approach; (2) evaluate the market potential for charged ultrafiltration membranes; and (3) evaluate the cost and energy savings for using charged ultrafiltration as compared to lime-based clarification and other treatment methods. The results suggest that chemical grafting is a relatively simple, reproducible and low-cost way to modify existing substrate materials to give them enhanced transport performance. Process studies lead to the identification of good market potential for membrane processes using charged ultrafiltration membranes. Capital and operating costs relative to lime-based clarification are favorable for low- and medium-sized treatment plants. Finally, substantial energy savings are apparent as compared to lime-based precipitation systems which incur substantial energy consumption in the lime production and transportation steps.

  15. The Quest for Greater Chemical Energy Storage: A Deceiving Game of Nanometer Manipulation

    Science.gov (United States)

    Lindsay, C. Michael

    2015-06-01

    It is well known that modern energetic materials based on organic chemistry have nearly reached a plateau in performance with only ~ 40% improvement realized over the past half century. This fact has stimulated research on alternative chemical energy storage schema in various US government funded ``High Energy Density Materials'' (HEDM) programs since the 1950's. These efforts have examined a wide range of phenomena such as free radical stabilization, metallic hydrogen, metastable helium, polynitrogens, extended molecular solids, nanothermites, and others. In spite of the substantial research investments, significant improvements in energetic material performance have not been forthcoming. In this talk we will survey various fundamental modes of chemical energy storage, lesson's learned in the various HEDM programs, and areas that are being explored currently. A recurring theme in all of this work is the challenge to successfully manipulate and stabilize matter at the ~ 1 nm scale.

  16. Chemical characterization of lignin and lipid fractions in industrial hemp bast fibers used for manufacturing high-quality paper pulps.

    Science.gov (United States)

    Gutiérrez, Ana; Rodríguez, Isabel M; del Río, José C

    2006-03-22

    The chemical composition of lignin and lipids of bast fibers from industrial hemp (Cannabis sativa) used for high-quality paper pulp production was studied. Pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) of fibers showed a lignin with a p-hydroxyphenyl:guaiacyl:syringyl unit (H:G:S) molar proportion of 13:53:34 (S/G ratio of 0.64). p-Hydroxycinnamic acids, namely, p-coumaric and ferulic acids, were found in only trace amounts. Among the lipids, the main compounds identified by GC/MS of the hemp fibers extracts were series of n-alkanes, free and esterified sterols and triterpenols, waxes, and long-chain n-fatty acids. Other compounds such as n-aldehydes, n-fatty alcohols, steroid hydrocarbons, and steroid and triterpenoid ketones as well as steryl glycosides were also found.

  17. [Mechanism of intermolecular energy transfer and reception of ultralow action by chemical and biological systems].

    Science.gov (United States)

    Gall', L N; Gall', N R

    2009-01-01

    A novel concept of intermolecular energy transfer and reception of the ultralow action in living systems is proposed. The concept is based on the methods of nonlinear mathematical physics used in description of energy movement along molecular chains and on quantum mechanical ideas concerning signal formation in anisotropic media. A concept of a molecular cell as an indivisible structural unit and a constituent of a biological (chemical) system has been put forward and substantiated, which manifests collective features of the unity of molecules, physical fields, and energetically strained bound water media in processes of energy transfer and reception. Both intermolecular energy transfer and amplification of the ultralow action has been shown to be the components of a unified energy process in a living system, and the physical basis of both processes is the unity of molecules and water-field media in a molecular cell.

  18. Photovoltaic manufacturing technology, Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    Izu, M. (Energy Conversion Devices, Inc., Troy, MI (United States))

    1992-03-01

    This report examines manufacturing multiple-band-gap, multiple- junction solar cells and photovoltaic modules. Amorphous silicon alloy material is deposited (using microwave plasma-assisted chemical vapor deposition) on a stainless-steel substrate using a roll-to-roll process that is continuous and automated. Rapid thermal equilibration of the metal substrate allows rapid throughput of large-area devices in smaller production machines. Potential improvements in the design, deposition, and module fabrication process are described. Problems are also discussed that could impede using these potential improvements. Energy Conversion Devices, Inc. (ECD) proposes cost and time estimates for investigating and solving these problems. Manufacturing modules for less than $1.00 per peak watt and stable module efficiencies of greater than 10% are near-term goals proposed by ECD. 18 refs.

  19. Analysis and modelling of the energy consumption of chemical batch plants

    Energy Technology Data Exchange (ETDEWEB)

    Bieler, P.S.

    2004-07-01

    This report for the Swiss Federal Office of Energy (SFOE) describes two different approaches for the energy analysis and modelling of chemical batch plants. A top-down model consisting of a linear equation based on the specific energy consumption per ton of production output and the base consumption of the plant is postulated. The model is shown to be applicable to single and multi-product batches for batch plants with constant production mix and multi-purpose batch plants in which only similar chemicals are produced. For multipurpose batch plants with highly varying production processes and changing production mix, the top-down model produced inaccurate results. A bottom-up model is postulated for such plants. The results obtained are discussed that show that the electricity consumption for infrastructure equipment was significant and responsible for about 50% of total electricity consumption. The specific energy consumption for the different buildings was related to the degree of automation and the production processes. Analyses of the results of modelling are presented. More detailed analyses of the energy consumption of this apparatus group show that about 30 to 40% of steam energy is lost and thus a large potential for optimisation exists. Various potentials for making savings, ranging from elimination of reflux conditions to the development of a new heating/cooling-system for a generic batch reactor, are identified.

  20. Pickering emulsifiers based on hydrophobically modified small granular starches - Part I: Manufacturing and physico-chemical characterization.

    Science.gov (United States)

    Marefati, A; Wiege, B; Haase, N U; Matos, M; Rayner, M

    2017-11-01

    Small granular starches from rice, quinoa and amaranth were hydrophobized by esterification with octenyl succinic anhydride (OSA) in an aqueous alkaline slurry to obtain series of modified starches at defined intervals (i.e. 0.6, 1.2, 1.8, 2.4, 3.0%). The physical and the physico-chemical properties of the starch particles were characterized by proximate analysis including protein level, amylose level and dry matter. The shape and size of the starch granules were characterized by scanning electron microscopy and light scattering. The gelatinization properties were characterized by differential scanning calorimetry. The degree of modification was determined by titration with NaOH. With regard to the emulsion formulation and in order to assess the emulsifying capacity of the small granular starches, the effect of starch type, degree of modification and starch concentration on the resulting emulsion droplet size were evaluated by light scattering and optical microscopy. Emulsifying properties were found to depend on the degree of substitution, size of the granules and the starch to oil ratio of the formulation. Quinoa starch granules, in general, had the best emulsifying capacity followed by amaranth and rice. However, in higher starch concentrations (>400mg/mL oil) and adequate levels of OSA (3.0%) amaranth performed best, having the smallest size of starches studied. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Comparison of Chemical and Microbiological Parameters of Charcoal Versus Gas and Solar Energy Treated Milk

    OpenAIRE

    Mohamed Osman Mohamed Abdalla; M.S. Daffalla

    2010-01-01

    The effect of heat treatment using different sources of heat on the chemical composition and microbial quality of milk was studied. Raw cow, goat and sheep milk were heated with charcoal, gas and solar energy at 99ºC for 12 min, cooled to 20ºC and chemical (fat, protein, total solids, ash (titratable acidity), vitamin C) composition as well as microbiological examination (total viable bacteria count) were carried out. Results showed that fat, total solids and ash contents w ere high in cow mi...

  2. Measurement of discrete energy-level spectra in individual chemically synthesized gold nanoparticles

    DEFF Research Database (Denmark)

    Kuemmeth, Ferdinand; Bolotin, Kirill I; Shi, Su-Fei

    2008-01-01

    We form single-electron transistors from individual chemically synthesized gold nanoparticles, 5-15 nm in diameter, with monolayers of organic molecules serving as tunnel barriers. These devices allow us to measure the discrete electronic energy levels of individual gold nanoparticles that are......, by virtue of chemical synthesis, well-defined in their composition, size and shape. We show that the nanoparticles are nonmagnetic and have spectra in good accord with random-matrix-theory predictions taking into account strong spin-orbit coupling....

  3. Utilization of wastewater originated from naturally fermented virgin coconut oil manufacturing process for bioextract production: physico-chemical and microbial evolution.

    Science.gov (United States)

    Tripetchkul, Sudarut; Kusuwanwichid, Sasithorn; Koonsrisuk, Songpon; Akeprathumchai, Saengchai

    2010-08-01

    Production of virgin coconut oil via natural fermentation has led to large amount of wastes being generated, i.e., coconut pulp and wastewater containing coconut crème. Objective of this study is to gain more insight into the feasibility of utilization of such wastes as raw materials together with several types of wastes such as fish waste and/or pineapple peel for bioextract production. Chemical, physico-chemical and biological changes including phytotoxicity of the fermented mixture were closely monitored. Physical observation suggested that fermentation of bioextract obtained with fish waste appeared to be complete within the first month of fermentation while bioextract obtained using pineapple waste seemed to be complete after 8 months post-fermentation. Fermentation broth is of blackish color with alcoholic as well as acidic odour with no gas bubble and/or yeast film present on top of the surface. During the whole fermentation interval, several attributes of both bioextracts, e.g., pH, chemical oxygen demand (COD) and organic acids, were statistically different. Further, the total bacteria and lactic acid bacteria present in pineapple bioextract were statistically higher than those of the fish bioextract (ppineapple bioextracts, respectively. In addition, qualities of both bioextracts conformed well with those specified by the Thai standard for liquid biofertilizer after 1 month fermentation. Results further showed that wastewater derived from virgin coconut oil manufacturing process could effectively be employed together with other types of wastes such as fish waste and pineapple peel for bioextract production. However, for the best bioextract quality, fermentation should be carefully planned since over fermentation led to bioextract of low qualities. Copyright 2010 Elsevier Ltd. All rights reserved.

  4. Evaluating free energies in different scale systems: Chemical reactions and nanopatterns

    Science.gov (United States)

    Asciutto, Eliana K.

    All the thermodynamical properties of a given system can be obtained from the knowledge of the free energy of such system and its derivatives. Thus, a study of different methods to evaluate free energies is of considerable importance for physical, chemical and biological systems. However, free energy calculations are not straightforward in practice. For chemical systems for example, the complication is mainly due to the difficulty of calculating the entropy of the system. In order to overcome this difficulty, special methodologies have been introduced to provide some tools in the estimation of relative free energies for molecular systems via computer simulations. Another example where free energy calculations are challenging is the physics of phase transitions, i.e. the boiling of a liquid, the transition from paramagnetic to ferromagnetic behavior of a metal, etc. This thesis is divided in two parts. In the first part, the evaluation of free energy differences in chemical reactions is investigated through a novel method developed by Laio et al called Metadynamics (1). This method not only allows for the evaluation of free energy differences but also accelerates the reactions, driving the system through high free energy barriers and sampling regions of low probability. As an application, two important carboxylic acids, malonic and formic acid, were studied and their structure, energetics, intramolecular reactions and solvent interactions were determined. The deprotonation of the formic acid in presence of water was also fully investigated. In the second part, phase transition phenomena are considered, using the phenomenological Laundau-Ginsburg-Wilson Free Energy Functional. We investigated self-assembled domain patterns of modulated systems. They appear as a result of competing short-range attractive and long-range repulsive interactions found in diverse physical and chemical systems. From an application point of view, there is considerable interest in this domain

  5. Different Methods of Manufacturing Fe-Based Oxygen Carrier Particles for Reforming Via Chemical Looping, and Their Effect on Performance

    Science.gov (United States)

    Cleeton, J. P. E.; Bonn, C. D.; Müller, C. R.; Dennis, J. S.; Scott, S. A.

    Chemical looping combustion (CLC) is a means of combusting carbonaceous fuels, which inherently separates the greenhouse gas carbon dioxide from the remaining combustion products, and has the potential to be used for the production of high-purity hydrogen. Iron-based oxygen carriers for CLC have been subject to considerable work; however, there are issues regarding the lifespan of iron-based oxygen carriers over repeated cycles. In this work, haematite (Fe2O3) was reduced in an N2+CO+CO2 mixture within a fluidised bed at 850°C, and oxidised back to magnetite (Fe3O4) in a H2O+N2 mixture, with the subsequent yield of hydrogen during oxidation being of interest. Subsequent cycles started from Fe3O4 and two transition regimes were studied; Fe3O4↔Fe0.947O and Fe3O4↔Fe. Particles were produced by mechanical mixing and co-precipitation. In the case of co-precipitated particles, Al was added such that the ratio of Fe:Al by weight was 9:1, and the final pH of the particles during precipitation was investigated for its subsequent effect on reactivity. This paper shows that co-precipitated particles containing additives such as Al may be able to achieve consistently high H2 yields when cycling between Fe3O4 and Fe, and that these yields are a function of the ratio of [CO2] to [CO] during reduction, where thermodynamic arguments suggest that the yield should be independent of this ratio. A striking feature with our materials was that particles made by mechanical mixing performed much better than those made by co-precipitation when cycling between Fe3O4 and Fe0.947O, but much worse than co-precipitated particles when cycling between Fe3O4 and Fe.

  6. Life-Cycle Assessment of Energy and Environmental Impacts of LED Lighting Products Part 2: LED Manufacturing and Performance

    Energy Technology Data Exchange (ETDEWEB)

    Scholand, Michael; Dillon, Heather E.

    2012-05-01

    Part 2 of the project (this report) uses the conclusions from Part 1 as a point of departure to focus on two objectives: producing a more detailed and conservative assessment of the manufacturing process and providing a comparative LCA with other lighting products based on the improved manufacturing analysis and taking into consideration a wider range of environmental impacts. In this study, we first analyzed the manufacturing process for a white-light LED (based on a sapphire-substrate, blue-light, gallium-nitride LED pumping a yellow phosphor), to understand the impacts of the manufacturing process. We then conducted a comparative LCA, looking at the impacts associated with the Philips Master LEDbulb and comparing those to a CFL and an incandescent lamp. The comparison took into account the Philips Master LEDbulb as it is now in 2012 and then projected forward what it might be in 2017, accounting for some of the anticipated improvements in LED manufacturing, performance and driver electronics.

  7. Energy

    CERN Document Server

    Foland, Andrew Dean

    2007-01-01

    Energy is the central concept of physics. Unable to be created or destroyed but transformable from one form to another, energy ultimately determines what is and isn''t possible in our universe. This book gives readers an appreciation for the limits of energy and the quantities of energy in the world around them. This fascinating book explores the major forms of energy: kinetic, potential, electrical, chemical, thermal, and nuclear.

  8. Particle production and chemical freezeout from the hybrid UrQMD approach at NICA energies

    Energy Technology Data Exchange (ETDEWEB)

    Nasser Tawfik, Abdel [Modern University for Technology and Information (MTI), Egyptian Center for Theoretical Physics (ECTP), Cairo (Egypt); World Laboratory for Cosmology and Particle Physics (WLCAPP), Cairo (Egypt); Abou-Salem, Loutfy I. [Benha University, Physics Department, Faculty of Science, Benha (Egypt); Shalaby, Asmaa G.; Hanafy, Mahmoud [World Laboratory for Cosmology and Particle Physics (WLCAPP), Cairo (Egypt); Benha University, Physics Department, Faculty of Science, Benha (Egypt); Sorin, Alexander [Joint Institute for Nuclear Research, Bogoliubov Laboratory of Theoretical Physics, Dubna, Moscow region (Russian Federation); Joint Institute for Nuclear Research, Veksler and Baldin Laboratory of High Energy Physics, Dubna, Moscow region (Russian Federation); National Research Nuclear University (MEPhI), Moscow (Russian Federation); Dubna International University, Dubna (Russian Federation); Rogachevsky, Oleg; Scheinast, Werner [Joint Institute for Nuclear Research, Veksler and Baldin Laboratory of High Energy Physics, Dubna, Moscow region (Russian Federation)

    2016-10-15

    The energy dependence of various particle ratios is calculated within the Ultra-relativistic Quantum Molecular Dynamics approach and compared with the hadron resonance gas (HRG) model and measurements from various experiments, including RHIC-BES, SPS and AGS. It is found that the UrQMD particle ratios agree well with the experimental results at the RHIC-BES energies. Thus, we have utilized UrQMD in simulating particle ratios at other beam energies down to 3GeV, which will be accessed at NICA and FAIR future facilities. We observe that the particle ratios for crossover and first-order phase transition, implemented in the hybrid UrQMD v3.4, are nearly indistinguishable, especially at low energies (at large baryon chemical potentials or high density). (orig.)

  9. Dissociative chemisorption of methane on Ni(111) using a chemically accurate fifteen dimensional potential energy surface.

    Science.gov (United States)

    Zhou, Xueyao; Nattino, Francesco; Zhang, Yaolong; Chen, Jun; Kroes, Geert-Jan; Guo, Hua; Jiang, Bin

    2017-11-22

    A fifteen-dimensional global potential energy surface for the dissociative chemisorption of methane on the rigid Ni(111) surface is developed by a high fidelity fit of ∼200 000 DFT energy points computed using a specific reaction parameter density functional designed to reproduce experimental data. The permutation symmetry and surface periodicity are rigorously enforced using the permutation invariant polynomial-neural network approach. The fitting accuracy of the potential energy surface is thoroughly investigated by examining both static and dynamical attributes of CHD3 dissociation on the frozen surface. This potential energy surface is expected to be chemically accurate as after correction for surface temperature effects it reproduces the measured initial sticking probabilities of CHD3 on Ni(111) for various incidence conditions.

  10. Quarterly progress report for the Chemical and Energy Research Section of the Chemical Technology Division: January-March 1999

    Energy Technology Data Exchange (ETDEWEB)

    Jubin, R.T.

    1999-11-01

    This reports summarizes the major activities conducted in the Chemical and Energy Research Section of the Chemical Technology Division at Oak Ridge National Laboratory (ORNL) during the period January--March 1999. The section conducts basic and applied research and development in chemical engineering, applied chemistry, and bioprocessing, with an emphasis on energy-driven technologies and advanced chemical separations for nuclear and waste applications. The report describes the various tasks performed within eight major areas of research: Hot Cell Operations, Process Chemistry and Thermodynamics, Molten Salt Reactor Experiment (MSRE) Remediation Studies, Chemistry Research, Separations and Materials Synthesis, Fluid Structure and Properties, Biotechnology Research, and Molecular Studies. The name of a technical contact is included with each task described, and readers are encouraged to contact these individuals if they need additional information. Activities conducted within the area of Hot Cell Operations included column loading of cesium from Melton Valley Storage Tank supematants using an engineered form of crystalline silicotitanate. A second task was to design and construct a continuously stirred tank reactor system to test the Savannah River-developed process of small-tank tetraphenylborate precipitation to remove cesium, strontium, and transuranics from supematant. Within the area of Process Chemistry and Thermodynamics, the problem of solids formation in process solutions from caustic treatment of Hanford sludge was addressed, including issues such as pipeline plugging and viscosity measurements. Investigation of solution conditions required to dissolve Hanford saltcake was also continued. MSRE Remediation Studies focused on recovery of {sup 233}U and its transformation into a stable oxide and radiolysis experiments to permit remediation of MSRE fuel salt. In the area of Chemistry Research, activities included studies relative to molecular imprinting for

  11. Economic feasibility of an energy efficiency project for a steam distribution system in a chemical industry

    Directory of Open Access Journals (Sweden)

    Flavia Melo Menezes

    2017-12-01

    Full Text Available The burning of fossil fuels majorly contributes to the increase in global warming, and it represents 93% of greenhouse gases emissions in the chemical industry. Most of the energy demand in this sector is associated with steam systems, where 1/3 of the energy efficiency opportunities are located in its distribution system. However, most of the literature focuses on the design of new systems. Those that deal with existing systems, not always use simple and available methods. Furthermore, they address energy losses of steam systems only due to thermal insulation, ignoring those due to leakages of traps. Given this context, the purpose of this paper is to determine the economic feasibility of an energy efficiency project for a steam distribution system in a chemical industry, located in the metropolitan region of Salvador, Brazil. First, the energy lost in the steam distribution system through heat insulation and steam traps was estimated by applying thermodynamic principles, and technic consulting, respectively. Then, investments were estimated using commercial prices for new thermal insulation and steam traps. Finally, an economic evaluation of the improvement project was made, through the construction of a cash flow, and calculation of economic indicators: payback time, net present value (NPV, and internal rate of return (IRR. Economic indicators showed that the project is economically viable. The NPV and IRR reached approximately 5 million reais, and 66% per year, respectively. Additionally, this project also had social and environmental benefits, such as a reduction in greenhouse gases emissions, and increased local water availability.

  12. Effect of biomass feedstock chemical and physical properties on energy conversion processes: Volume 1, Overview

    Energy Technology Data Exchange (ETDEWEB)

    Butner, R.S.; Elliott, D.C.; Sealock, L.J. Jr.; Pyne, J.W.

    1988-12-01

    Pacific Northwest Laboratory has completed an initial investigation of the effects of physical and chemical properties of biomass feedstocks relative to their performance in biomass energy conversion systems. Both biochemical conversion routes (anaerobic digestion and ethanol fermentation) and thermochemical routes (combustion, pyrolysis, and gasification) were included in the study. Related processes including chemical and physical pretreatment to improve digestibility, and size and density modification processes such as milling and pelletizing were also examined. This overview report provides background and discussion of feedstock and conversion relationships, along with recommendations for future research. The recommendations include (1) coordinate production and conversion research programs; (2) quantify the relationship between feedstock properties and conversion priorities; (3) develop a common framework for evaluating and characterizing biomass feedstocks; (4) include conversion effects as part of the criteria for selecting feedstock breeding programs; and (5) continue emphasis on multiple feedstock/conversion options for biomass energy systems. 9 refs., 3 figs., 2 tabs.

  13. Tubular Ridge Surfaces with Intensified Heat Exchange and Technology of Their Manufacturing for Air Coolers of Fuel and Energy Complex

    Directory of Open Access Journals (Sweden)

    V. Кuntysh

    2013-01-01

    Full Text Available The paper presents designs of bimetallic ridge pipes (BRP with spirally-wound aluminium KLM-edges for heat exchange air coolers. Heat exchange BRP differ from the applied ones in heat-transfer coefficient which is higher by 10–15 %, extended temperature of applicability up to 320 °С for a cooled heat carrier at the pipe input, higher thermal reliability at alternating thermal burdens, current consumption for their manufacturing which is less by 1.8–2.5-fold, aluminium consumption which is less up to 1.8-fold, manufacturability in batch production,  availability high-production equipment.

  14. Selective Reactivity, Ultrafast Energy Transfer and the Development of Chemically Pumped Visible Lasers

    Science.gov (United States)

    1992-11-01

    the lne -or evew-hq instructions. searmnnq exott’q data wutrces. awirng the cctrec’Ton of’ nformation Send ,om rents egr • lomg this O.roen est crmate...additional analog systems suggests that the two concepts considered will be generic, 14. SUBJECT TERMS 1S. NUMBER OF PAGES Visible Chem. Lasers, Energy...successful production of visible chemical laser amplifiers using the highly efficient and selective formation of alkali dimer, M2 = Na2 , (Li 2 ), excited

  15. Band Gap Engineering in a 2D Material for Solar-to-Chemical Energy Conversion.

    Science.gov (United States)

    Hu, Jun; Guo, Zhenkun; Mcwilliams, Peter E; Darges, John E; Druffel, Daniel L; Moran, Andrew M; Warren, Scott C

    2016-01-13

    The electronic structure of 2D semiconductors depends on their thickness, providing new opportunities to engineer semiconductors for energy conversion, electronics, and catalysis. Here we show how a 3D semiconductor, black phosphorus, becomes active for solar-to-chemical energy conversion when it is thinned to a 2D material. The increase in its band gap, from 0.3 eV (3D) to 2.1 eV (2D monolayer), is accompanied by a 40-fold enhancement in the formation of chemical products. Despite this enhancement, smaller flakes also have shorter excited state lifetimes. We deduce a mechanism in which recombination occurs at flake edges, while the "van der Waals" surface of black phosphorus bonds to chemical intermediates and facilitates electron transfer. The unique properties of black phosphorus highlight its potential as a customizable material for solar energy conversion and catalysis, while also allowing us to identify design rules for 2D photocatalysts that will enable further improvements in these materials.

  16. Chemical composition and metabolizable energy values of corn germ meal obtained by wet milling for layers

    Directory of Open Access Journals (Sweden)

    CS Albuquerque

    2014-03-01

    Full Text Available An experiment was carried out to determine the chemical composition, metabolizable energy values, and coefficients of nutrient digestibility of corn germ meal for layers. The chemical composition of corn germ meal was determined, and then a metabolism assay was performed to determine its apparent metabolizable energy (AME and apparent metabolizable energy corrected for nitrogen (AMEn values and its dry matter and gross energy apparent metabolizability coefficients (CAMDM and CAMGE, respectively. In the 8-day assay (four days of adaptation and four days of total excreta collection, 60 29-week-old white Lohman LSL layers were used. A completely randomized experimental design, with three treatments with five replicates of four birds each, was applied. Treatments consisted of a reference diet and two test diets, containing 20 or 30% corn germ meal. Results were submitted to analysis of variance and means were compared by the Tukey tests at 5% probability level. The chemical composition of corn germ meal was: 96.39% dry matter, 49.48% ether extract, 1.87% ashes, 7243 kcal gross energy/kg, 11.48% protein, 0.19% methionine, 0.21% cystine, 0.48% lysine, 0.40% threonine, 0.72% arginine, 0.35% isoleucine, 0.83% leucine, 0.57% valine, and 0.37% histidine, on as-fed basis. There were no statistical differences in AME, AMEn, CAMDM, and CAMGE values with the inclusion of 20 and 30% corn germ meal in the diets. On dry matter basis, AME, AMEn, CAMDM, and CAMGE values of corn germ meal were: 4,578 and 4,548 kcal/kg, 4,723 and 4,372 kcal/kg, 64.95 and 61.86%, respectively.

  17. Jernberg Industries, Inc.: Forging Facility Uses Plant-Wide Energy Assessment to Aid Conversion to Lean Manufacturing (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    2004-10-01

    Jernberg Industries conducted a plant-wide assessment while converting to lean manufacturing at a forging plant. Seven projects were identified that could yield annual savings of $791,000, 64,000 MMBtu in fuel and 6 million kWh

  18. Manufacturing Interfaces

    NARCIS (Netherlands)

    van Houten, Frederikus J.A.M.

    1992-01-01

    The paper identifies the changing needs and requirements with respect to the interfacing of manufacturing functions. It considers the manufacturing system, its components and their relationships from the technological and logistic point of view, against the background of concurrent engineering.

  19. Persistence of organochlorine chemical residues in fish from the Tombigbee River (Alabama, USA): Continuing risk to wildlife from a former DDT manufacturing facility

    Science.gov (United States)

    Hinck, J.E.; Norstrom, R.J.; Orazio, C.E.; Schmitt, C.J.; Tillitt, D.E.

    2009-01-01

    Organochlorine pesticide and total polychlorinated biphenyl (PCB) concentrations were measured in largemouth bass from the Tombigbee River near a former DDT manufacturing facility at McIntosh, Alabama. Evaluation of mean p,p???- and o,p???-DDT isomer concentrations and o,p???- versus p,p???-isomer proportions in McIntosh bass indicated that DDT is moving off site from the facility and into the Tombigbee River. Concentrations of p,p???-DDT isomers in McIntosh bass remained unchanged from 1974 to 2004 and were four times greater than contemporary concentrations from a national program. Total DDT in McIntosh bass exceeded dietary effect concentrations developed for bald eagle and osprey. Hexachlorobenzene, PCBs, and toxaphene concentrations in bass from McIntosh also exceeded thresholds to protect fish and piscivorous wildlife. Whereas concentrations of DDT and most other organochlorine chemicals in fish have generally declined in the U.S. since their ban, concentrations of DDT in fish from McIntosh remain elevated and represent a threat to wildlife.

  20. Variational Energy Decomposition Analysis of Chemical Bonding. 1. Spin-Pure Analysis of Single Bonds.

    Science.gov (United States)

    Levine, Daniel S; Horn, Paul R; Mao, Yuezhi; Head-Gordon, Martin

    2016-10-11

    We have designed an energy decomposition analysis (EDA) to gain a deeper understanding of single chemical bonds, that is, those in which the interacting fragments are doublet open-shell systems but the supersystem is closed-shell. The method is a spin-pure extension of the absolutely localized molecular orbital (ALMO) EDA to the one-pair perfect pairing energy (equivalently to an active space of two electrons in two orbitals). The total interaction energy is broken up into four terms: frozen interactions, spin-coupling, polarization, and charge-transfer. A variety of single bonds are analyzed and, in addition, we use this method to show how solvation changes the nature of bonds, producing different results in the gas-phase and with explicit solvent molecules.

  1. Solar energy storage, a key issue for the future - From solar energy to chemical energy; Stocker l'energie solaire: une solution d'avenir. De l'energie solaire a l'energie chimique

    Energy Technology Data Exchange (ETDEWEB)

    Sivula, K.; Formal, F. Le; Graetzel, M.; Capezzali, M.; Puettgen, H. B.

    2009-07-01

    In this article, research and development activities at the 'PEC House', the competence center in photoelectrochemistry of the Energy Center of the Federal Institute of Technology in Lausanne, Switzerland are reported. Photoelectrochemistry (PEC) is the conversion of solar radiation in a chemical compound, here gaseous hydrogen. In this way the intermittent availability of solar radiation could be overcome through hydrogen storage in the future. The conversion technology in development in Lausanne makes use of a special iron oxide photoelectrode obtained by chemical vapor deposition at atmospheric pressure. As this electrode does not absorb the whole spectrum of the Sun's radiation, a dye photovoltaic cell according to Michael Graetzel's design is applied to create a voltage difference that triggers electrolytic water dissociation at the electrodes' surface. The solar energy conversion efficiency currently achieved in this way is up to 3.3%. This figure has to be compared to the theoretical efficiency of at least 16% and to the photosynthesis conversion efficiency of less than 1%. Further developments are expected to considerably increase the conversion efficiency in the next years.

  2. Energy and chemical efficient nitrogen removal at a full-scale MBR water reuse facility

    Directory of Open Access Journals (Sweden)

    Jianfeng Wen

    2015-02-01

    Full Text Available With stringent wastewater discharge limits on nitrogen and phosphorus, membrane bioreactor (MBR technology is gaining popularity for advanced wastewater treatment due to higher effluent quality and smaller footprint. However, higher energy intensity required for MBR plants and increased operational costs for nutrient removal limit wide application of the MBR technology. Conventional nitrogen removal requires intensive energy inputs and chemical addition. There are drivers to search for new technology and process control strategies to treat wastewater with lower energy and chemical demand while still producing high quality effluent. The NPXpress is a patented technology developed by American Water engineers. This technology is an ultra-low dissolved oxygen (DO operation for wastewater treatment and is able to remove nitrogen with less oxygen requirements and reduced supplemental carbon addition in MBR plants. Jefferson Peaks Water Reuse Facility in New Jersey employs MBR technology to treat municipal wastewater and was selected for the implementation of the NPXpress technology. The technology has been proved to consistently produce a high quality reuse effluent while reducing energy consumption and supplemental carbon addition by 59% and 100%, respectively. Lab-scale kinetic studies suggested that NPXpress promoted microorganisms with higher oxygen affinity. Process modelling was used to simulate treatment performance under NPXpress conditions and develop ammonia-based aeration control strategy. The application of the ammonia-based aeration control at the plant further reduced energy consumption by additional 9% and improved treatment performance with 35% reduction in effluent total nitrogen. The overall energy savings for Jefferson Peaks was $210,000 in four years since the implementation of NPXpress. This study provided an insight in design and operation of MBR plants with NPXpress technology and ultra-low DO operations.

  3. CONSTRAINTS ON THE SOURCE OF ULTRA-HIGH-ENERGY COSMIC RAYS USING ANISOTROPY VERSUS CHEMICAL COMPOSITION

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Ruo-Yu; Wang, Xiang-Yu [School of Astronomy and Space Science, Nanjing University, Nanjing 210093 (China); Taylor, Andrew M. [Dublin Institute for Advanced Studies, 31 Fitzwilliam Place, Dublin 2 (Ireland); Lemoine, Martin [Institut d' Astrophysique de Paris, CNRS, UPMC, 98 bis Boulevard Arago, F-75014 Paris (France); Waxman, Eli, E-mail: lemoine@iap.fr [Physics Faculty, Weizmann Institute, P.O. Box 26, Rehovot 7600 (Israel)

    2013-10-20

    The joint analysis of anisotropy signals and chemical composition of ultra-high-energy cosmic rays offers strong potential for shedding light on the sources of these particles. Following up on an earlier idea, this paper studies the anisotropies produced by protons of energy >E/Z, assuming that anisotropies at energy >E have been produced by nuclei of charge Z, which share the same magnetic rigidity. We calculate the number of secondary protons produced through photodisintegration of the primary heavy nuclei. Making the extreme assumption that the source does not inject any proton, we find that the source(s) responsible for anisotropies such as reported by the Pierre Auger Observatory should lie closer than ∼20-30, 80-100, and 180-200 Mpc if the anisotropy signal is mainly composed of oxygen, silicon, and iron nuclei, respectively. A violation of this constraint would otherwise result in the secondary protons forming a more significant anisotropy signal at lower energies. Even if the source were located closer than this distance, it would require an extraordinary metallicity ∼> 120, 1600, and 1100 times solar metallicity in the acceleration zone of the source, for oxygen, silicon, and iron, respectively, to ensure that the concomitantly injected protons do not produce a more significant low-energy anisotropy. This offers interesting prospects for constraining the nature and the source of ultra-high-energy cosmic rays with the increase in statistics expected from next-generation detectors.

  4. Chemically Integrated Inorganic-Graphene Two-Dimensional Hybrid Materials for Flexible Energy Storage Devices.

    Science.gov (United States)

    Peng, Lele; Zhu, Yue; Li, Hongsen; Yu, Guihua

    2016-12-01

    State-of-the-art energy storage devices are capable of delivering reasonably high energy density (lithium ion batteries) or high power density (supercapacitors). There is an increasing need for these power sources with not only superior electrochemical performance, but also exceptional flexibility. Graphene has come on to the scene and advancements are being made in integration of various electrochemically active compounds onto graphene or its derivatives so as to utilize their flexibility. Many innovative synthesis techniques have led to novel graphene-based hybrid two-dimensional nanostructures. Here, the chemically integrated inorganic-graphene hybrid two-dimensional materials and their applications for energy storage devices are examined. First, the synthesis and characterization of different kinds of inorganic-graphene hybrid nanostructures are summarized, and then the most relevant applications of inorganic-graphene hybrid materials in flexible energy storage devices are reviewed. The general design rules of using graphene-based hybrid 2D materials for energy storage devices and their current limitations and future potential to advance energy storage technologies are also discussed. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Generalized Least Energy of Separation for Desalination and Other Chemical Separation Processes

    Directory of Open Access Journals (Sweden)

    Karan H. Mistry

    2013-05-01

    Full Text Available Increasing global demand for fresh water is driving the development and implementation of a wide variety of seawater desalination technologies driven by different combinations of heat, work, and chemical energy. This paper develops a consistent basis for comparing the energy consumption of such technologies using Second Law efficiency. The Second Law efficiency for a chemical separation process is defined in terms of the useful exergy output, which is the minimum least work of separation required to extract a unit of product from a feed stream of a given composition. For a desalination process, this is the minimum least work of separation for producing one kilogram of product water from feed of a given salinity. While definitions in terms of work and heat input have been proposed before, this work generalizes the Second Law efficiency to allow for systems that operate on a combination of energy inputs, including fuel. The generalized equation is then evaluated through a parametric study considering work input, heat inputs at various temperatures, and various chemical fuel inputs. Further, since most modern, large-scale desalination plants operate in cogeneration schemes, a methodology for correctly evaluating Second Law efficiency for the desalination plant based on primary energy inputs is demonstrated. It is shown that, from a strictly energetic point of view and based on currently available technology, cogeneration using electricity to power a reverse osmosis system is energetically superior to thermal systems such as multiple effect distillation and multistage flash distillation, despite the very low grade heat input normally applied in those systems.

  6. Precision manufacturing

    CERN Document Server

    Dornfeld, David

    2008-01-01

    Today there is a high demand for high-precision products. The manufacturing processes are now highly sophisticated and derive from a specialized genre called precision engineering. Precision Manufacturing provides an introduction to precision engineering and manufacturing with an emphasis on the design and performance of precision machines and machine tools, metrology, tooling elements, machine structures, sources of error, precision machining processes and precision process planning. As well as discussing the critical role precision machine design for manufacturing has had in technological developments over the last few hundred years. In addition, the influence of sustainable manufacturing requirements in precision processes is introduced. Drawing upon years of practical experience and using numerous examples and illustrative applications, David Dornfeld and Dae-Eun Lee cover precision manufacturing as it applies to: The importance of measurement and metrology in the context of Precision Manufacturing. Th...

  7. Chemical production from waste carbon monoxide: its potential for energy conservation

    Energy Technology Data Exchange (ETDEWEB)

    Rohrmann, C.A.; Schiefelbein, G.F.; Molton, P.M.; Li, C.T.; Elliott, D.C.; Baker, E.G.

    1977-11-01

    Results of a study of the potential for energy conservation by producing chemicals from by-product or waste carbon monoxide (CO) from industrial sources are summarized. Extensive compilations of both industrial sources and uses for carbon monoxide were developed and included. Reviews of carbon monoxide purification and concentration technology and preliminary economic evaluations of carbon monoxide concentration, pipeline transportation and utilization of CO in the synthesis of ammonia and methanol are included. Preliminary technical and economic feasibility studies were made of producing ammonia and methanol from the by-product CO produced by a typical elemental phosphorus plant. Methanol synthesis appears to be more attractive than ammonia synthesis when using CO feedstock because of reduced water gas shift and carbon dioxide removal requirements. The economic studies indicate that methanol synthesis from CO appears to be competitive with conventional technology when the price of natural gas exceeds $0.82/million Btu, while ammonia synthesis from CO is probably not competitive until the price of natural gas exceeds $1.90/million Btu. It is concluded that there appears to be considerable potential for energy conservation in the chemical industry, by collecting CO rather than flaring it, and using it to make major chemicals such as ammonia and methanol.

  8. Chemically tuned linear energy transfer dependent quenching in a deformable, radiochromic 3D dosimeter.

    Science.gov (United States)

    Høye, Ellen Marie; Skyt, Peter S; Balling, Peter; Muren, Ludvig P; Taasti, Vicki T; Swakoń, Jan; Mierzwińska, Gabriela; Rydygier, Marzena; Bassler, Niels; Petersen, Jørgen B B

    2017-02-21

    Most solid-state detectors, including 3D dosimeters, show lower signal in the Bragg peak than expected, a process termed quenching. The purpose of this study was to investigate how variation in chemical composition of a recently developed radiochromic, silicone-based 3D dosimeter influences the observed quenching in proton beams. The dependency of dose response on linear energy transfer, as calculated through Monte Carlo simulations of the dosimeter, was investigated in 60 MeV proton beams. We found that the amount of quenching varied with the chemical composition: peak-to-plateau ratios (1 cm into the plateau) ranged from 2.2 to 3.4, compared to 4.3 using an ionization chamber. The dose response, and thereby the quenching, was predominantly influenced by the curing agent concentration, which determined the dosimeter's deformation properties. The dose response was found to be linear at all depths. All chemical compositions of the dosimeter showed dose-rate dependency; however this was not dependent on the linear energy transfer. Track-structure theory was used to explain the observed quenching effects. In conclusion, this study shows that the silicone-based dosimeter has potential for use in measuring 3D-dose-distributions from proton beams.

  9. 78 FR 77426 - Meeting of the Manufacturing Council

    Science.gov (United States)

    2013-12-23

    ... International Trade Administration Meeting of the Manufacturing Council AGENCY: International Trade Administration, U.S. Department of Commerce. ACTION: Notice of an Open Meeting. SUMMARY: The Manufacturing... manufacturing; manufacturing energy policy; tax policy and export growth; and innovation, research and...

  10. Energy and centrality dependence of chemical freeze-out parameters from models

    CERN Document Server

    Kumar, Lokesh

    2013-01-01

    One of the main goals of heavy-ion collision experiments is to study the structure of the QCD phase diagram. The QCD phase diagram is typically plotted as temperature ($T$) vs. baryon chemical potential ($\\mu_{B}$). The statistical thermal model THERMUS compared to experimental data provides chemical freeze-out parameters such as temperature, baryon chemical potential and strangeness saturation factor ($\\gamma_{s}$). However, the values of these parameters depend on models and their underlying assumptions, such as the nature of the ensemble used, particle ratios vs. particle yields, and the treatment of feed-down contributions to particle yields. In these proceedings, we report on a systematic study of chemical freeze-out parameters using THERMUS, as a function of collision centrality and collision energies ($\\sqrt{s_{NN}} =7.7-200$ GeV). These studies are performed with the string melting version of A Multi-Phase Transport (AMPT) model. A comparison is presented of freeze-out parameters between grand-canonic...

  11. Chemical looping of metal nitride catalysts: low-pressure ammonia synthesis for energy storage.

    Science.gov (United States)

    Michalsky, R; Avram, A M; Peterson, B A; Pfromm, P H; Peterson, A A

    2015-07-01

    The activity of many heterogeneous catalysts is limited by strong correlations between activation energies and adsorption energies of reaction intermediates. Although the reaction is thermodynamically favourable at ambient temperature and pressure, the catalytic synthesis of ammonia (NH 3 ), a fertilizer and chemical fuel, from N 2 and H 2 requires some of the most extreme conditions of the chemical industry. We demonstrate how ammonia can be produced at ambient pressure from air, water, and concentrated sunlight as renewable source of process heat via nitrogen reduction with a looped metal nitride, followed by separate hydrogenation of the lattice nitrogen into ammonia. Separating ammonia synthesis into two reaction steps introduces an additional degree of freedom when designing catalysts with desirable activation and adsorption energies. We discuss the hydrogenation of alkali and alkaline earth metal nitrides and the reduction of transition metal nitrides to outline a promoting role of lattice hydrogen in ammonia evolution. This is rationalized via electronic structure calculations with the activity of nitrogen vacancies controlling the redox-intercalation of hydrogen and the formation and hydrogenation of adsorbed nitrogen species. The predicted trends are confirmed experimentally with evolution of 56.3, 80.7, and 128 μmol NH 3 per mol metal per min at 1 bar and above 550 °C via reduction of Mn 6 N 2.58 to Mn 4 N and hydrogenation of Ca 3 N 2 and Sr 2 N to Ca 2 NH and SrH 2 , respectively.

  12. The bioliq {sup registered} bioslurry gasification process for the production of biosynfuels, organic chemicals, and energy

    Energy Technology Data Exchange (ETDEWEB)

    Dahmen, Nicolaus; Henrich, Edmund; Dinjus, Eckhard; Weirich, Friedhelm [Karlsruhe Institute of Technology (KIT), Eggenstein-Leopoldshafen (Germany). Inst. of Catalysis Research and Technology

    2012-12-15

    Biofuels may play a significant role in regard to carbon emission reduction in the transportation sector. Therefore, a thermochemical process for biomass conversion into synthetic chemicals and fuels is being developed at the Karlsruhe Institute of Technology (KIT) by producing process energy to achieve a desirable high carbon dioxide reduction potential. In the bioliq process, lignocellulosic biomass is first liquefied by fast pyrolysis in distributed regional plants to produce an energy-dense intermediate suitable for economic transport over long distances. Slurries of pyrolysis condensates and char, also referred to as biosyncrude, are transported to a large central gasification and synthesis plant. The bioslurry is preheated and pumped into a pressurized entrained flow gasifier, atomized with technical oxygen, and converted at > 1,200 C to an almost tar-free, low-methane syngas. Syngas - a mixture of CO and H2 - is a well-known versatile intermediate for the selectively catalyzed production of various base chemicals or synthetic fuels. At KIT, a pilot plant has been constructed together with industrial partners to demonstrate the process chain in representative scale. The process data obtained will allow for process scale-up and reliable cost estimates. In addition, practical experience is gained. The paper describes the background, principal technical concepts, and actual development status of the bioliq process. It is considered to have the potential for worldwide application in large scale since any kind of dry biomass can be used as feedstock. Thus, a significant contribution to a sustainable future energy supply could be achieved.

  13. New alternative energy pathway for chemical pulp mills: From traditional fibers to methane production.

    Science.gov (United States)

    Rodriguez-Chiang, Lourdes; Vanhatalo, Kari; Llorca, Jordi; Dahl, Olli

    2017-07-01

    Chemical pulp mills have a need to diversify their end-product portfolio due to the current changing bio-economy. In this study, the methane potential of brown, oxygen delignified and bleached pulp were evaluated in order to assess the potential of converting traditional fibers; as well as microcrystalline cellulose and filtrates; to energy. Results showed that high yields (380mL CH 4 /gVS) were achieved with bleached fibers which correlates with the lower presence of lignin. Filtrates from the hydrolysis process on the other hand, had the lowest yields (253mL CH 4 /gVS) due to the high amount of acid and lignin compounds that cause inhibition. Overall, substrates had a biodegradability above 50% which demonstrates that they can be subjected to efficient anaerobic digestion. An energy and cost estimation showed that the energy produced can be translated into a significant profit and that methane production can be a promising new alternative option for chemical pulp mills. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. Energy Saving Potential, Costs and Uncertainties in the Industry: A Case Study of the Chemical Industry in Germany

    DEFF Research Database (Denmark)

    Bühler, Fabian; Guminski, Andrej; Gruber, Anna

    2017-01-01

    ), which rank these measures according to specific implementation costs. Existing analyses, however, often do not take uncertainties in costs and potentials into account. The aim of this paper is to create a MCC of energy efficiency measures for the chemical industry in Germany, while quantifying...... to 1990. To achieve this ambitious goal, energy planners and industries alike require an overview of the existing energy efficiency measures, their technical potential as well as the costs for realizing this potential. Energy efficiency opportunities are commonly presented in marginal cost curves (MCCs......In Germany, 19.6 % of the industrial final energy consumption (FEC) can be allocated to the chemical industry. Energy efficiency measures with focus on the chemical industry could thus significantly contribute to reaching the German goal of reducing greenhouse gas emissions by 80 % in 2050 compared...

  15. Chemically tuned linear energy transfer dependent quenching in a deformable, radiochromic 3D dosimeter

    DEFF Research Database (Denmark)

    Høye, Ellen Marie; Skyt, Peter Sandegaard; Balling, Peter

    2017-01-01

    Most solid-state detectors, including 3D dosimeters, show lower signal in the Bragg peak than expected, a process termed quenching. The purpose of this study was to investigate how variation in chemical composition of a recently developed radiochromic, silicone-based 3D dosimeter influences...... the observed quenching in proton beams. The dependency of dose response on linear energy transfer, as calculated through Monte Carlo simulations of the dosimeter, was investigated in 60 MeV proton beams. We found that the amount of quenching varied with the chemical composition: peak-to-plateau ratios (1cm...... into the plateau) ranged from 2.2 to 3.4, compared to 4.3 using an ionization chamber. The dose response, and thereby the quenching, was predominantly influenced by the curing agent concentration, which determined the dosimeter’s deformation properties. The dose response was found to be linear at all depths. All...

  16. The quest for greater chemical energy storage in energetic materials: Grounding expectations

    Science.gov (United States)

    Lindsay, C. Michael; Fajardo, Mario E.

    2017-01-01

    It is well known that the performance of modern energetic materials based on organic chemistry has plateaued, with only ˜ 40% improvements realized over the past half century. This fact has stimulated research on alternative chemical energy storage schemes in various U.S. government funded "High Energy Density Materials" (HEDM) programs since the 1950's. These efforts have examined a wide range of phenomena such as free radical stabilization, metallic hydrogen, metastable helium, polynitrogens, extended molecular solids, nanothermites, and others. In spite of the substantial research investments, significant improvements in energetic material performance have not been forthcoming. This paper discusses the lessons learned in the various HEDM programs, the different degrees of freedom in which to store energy in materials, and the fundamental limitations and orders of magnitude of the energies involved. The discussion focuses almost exclusively on the topic of energy density and only mentions in passing other equally important properties of explosives and propellants such as gas generation and reaction rate.

  17. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-02-21

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  18. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  19. Evaluation of various feedstuffs of ruminants in terms of chemical composition and metabolisable energy content

    Science.gov (United States)

    Kumar, Dinesh; Datt, Chander; Das, L. K.; Kundu, S. S.

    2015-01-01

    Aim: The aim was to determine the chemical composition and metabolisable energy (ME) content of feedstuffs used in ruminant animals using in vitro method. Materials and Methods: A total of 18 feedstuffs used for ruminant feeding including cultivated non-leguminous fodders like maize, sorghum, pearl millet, and oat; leguminous fodders like cowpea and berseem; agro-industrial by-products such as wheat bran, deoiled rice bran, rice polish, wheat straw, and concentrates such as mustard oil cake, groundnut cake, soybean meal, cotton seed cake, grains like maize, oat, wheat, and barley were taken for this study. Chemical compositions and cell wall constituents of test feeds were determined in triplicate. The crude protein (CP) content was calculated as nitrogen (N) × 6.25. True dry matter digestibility (TDMD), true organic matter digestibility (TOMD), ME, and partitioning factor (PF) values were determined by in vitro gas production technique (IVGPT). Results: The CP content of non-leguminous fodders varied from 7.29% (sorghum) to 9.51% (maize), but leguminous fodders had less variation in CP. Oilseed cakes/meals had high CP and ether extract (EE) content than other feedstuffs except rice polish, which had 12.80% EE. Wheat straw contained highest fiber fractions than the other ingredients. ME content was highest in grains (wheat-12.02 MJ/kg) and lowest in wheat straw (4.65 MJ/kg) and other roughages. TDMD of grains and oilseed cakes/meals were higher than the fodders and agro-industrial by-products. The same trend was observed for TOMD. Conclusions: It was concluded that the energy feeds showed a great variation in chemical composition and ME content. The results of this study demonstrated that the kinetics of gas production of energy feed sources differed among themselves. Evaluation of various feedstuffs is helpful in balanced ration formulation for field animals and under farm conditions for better utilization of these commonly available feed resources. PMID:27047142

  20. Evaluation of various feedstuffs of ruminants in terms of chemical composition and metabolisable energy content

    Directory of Open Access Journals (Sweden)

    Dinesh Kumar

    2015-05-01

    Full Text Available Aim: The aim was to determine the chemical composition and metabolisable energy (ME content of feedstuffs used in ruminant animals using in vitro method. Materials and Methods: A total of 18 feedstuffs used for ruminant feeding including cultivated non-leguminous fodders like maize, sorghum, pearl millet, and oat; leguminous fodders like cowpea and berseem; agro-industrial by-products such as wheat bran, deoiled rice bran, rice polish, wheat straw, and concentrates such as mustard oil cake, groundnut cake, soybean meal, cotton seed cake, grains like maize, oat, wheat, and barley were taken for this study. Chemical compositions and cell wall constituents of test feeds were determined in triplicate. The crude protein (CP content was calculated as nitrogen (N × 6.25. True dry matter digestibility (TDMD, true organic matter digestibility (TOMD, ME, and partitioning factor (PF values were determined by in vitro gas production technique (IVGPT. Results: The CP content of non-leguminous fodders varied from 7.29% (sorghum to 9.51% (maize, but leguminous fodders had less variation in CP. Oilseed cakes/meals had high CP and ether extract (EE content than other feedstuffs except rice polish, which had 12.80% EE. Wheat straw contained highest fiber fractions than the other ingredients. ME content was highest in grains (wheat-12.02 MJ/kg and lowest in wheat straw (4.65 MJ/kg and other roughages. TDMD of grains and oilseed cakes/meals were higher than the fodders and agro-industrial by-products. The same trend was observed for TOMD. Conclusions: It was concluded that the energy feeds showed a great variation in chemical composition and ME content. The results of this study demonstrated that the kinetics of gas production of energy feed sources differed among themselves. Evaluation of various feedstuffs is helpful in balanced ration formulation for field animals and under farm conditions for better utilization of these commonly available feed resources.

  1. Energy optimization in ceramic tile manufacture by using thermal oil; Optimizacion energetica en la fabricacion de baldosas ceramicas mediante el uso de aceite termico

    Energy Technology Data Exchange (ETDEWEB)

    Mezquita, A.; Monfort, E.; Vaquer, E.; Ferrer, S.; Aranal, M. A.; Toledo, J.; Cuesta, M. A.

    2012-11-01

    The ceramic tile manufacturing process consumes a great amount of energy, mainly thermal energy, which is obtained from natural gas combustion. The increased cost of this fuel and the current economic situation make cost a critical issue that can hurt company competitiveness. The ceramic tile firing process in roller kilns does not exactly stand out for its energy efficiency, because about 50% of the energy input is lost through the kiln combustion flue gas and cooling gas stacks. With a view to improving the reuse of the energy consumed in the firing operation, two heat exchangers were installed in the stacks of a kiln. In these heat exchangers, the kiln gases transfer their sensible heat to a thermal oil that then passes this on, through two other exchangers, to the drying gases in the recirculation ducts of a vertical dryer. This study presents an experimental industrial plant in a fine-tuning test phase, in which the preliminary results indicate an energy efficiency improvement in a range of 60-90%, depending on the operating conditions and processed materials. (Author) 11 refs.

  2. The Interconversion of Electrical and Chemical Energy: The Electrolysis of Water and the Hydrogen-Oxygen Fuel Cell.

    Science.gov (United States)

    Roffia, Sergio; And Others

    1988-01-01

    Discusses some of the drawbacks of using a demonstration of the electrolysis of water to illustrate the interconversion between electrical and chemical energy. Illustrates a simple apparatus allowing demonstration of this concept while overcoming these drawbacks. (CW)

  3. Estimated Energy Savings and Financial Impacts of Nanomaterials by Design on Selected Applications in the Chemical Industry

    Energy Technology Data Exchange (ETDEWEB)

    Thayer, Gary R. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Roach, J. Fred [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dauelsberg, Lori [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2006-03-01

    This study provides a preliminary analysis of the potential impact that nanotechnology could have on energy efficiency, economic competitiveness, waste reduction, and productivity, in the chemical and related industries.

  4. Improving Density Functional Tight Binding Predictions of Free Energy Surfaces for Slow Chemical Reactions in Solution

    Science.gov (United States)

    Kroonblawd, Matthew; Goldman, Nir

    2017-06-01

    First principles molecular dynamics using highly accurate density functional theory (DFT) is a common tool for predicting chemistry, but the accessible time and space scales are often orders of magnitude beyond the resolution of experiments. Semi-empirical methods such as density functional tight binding (DFTB) offer up to a thousand-fold reduction in required CPU hours and can approach experimental scales. However, standard DFTB parameter sets lack good transferability and calibration for a particular system is usually necessary. Force matching the pairwise repulsive energy term in DFTB to short DFT trajectories can improve the former's accuracy for reactions that are fast relative to DFT simulation times (reactions and the free energy surface are not well-known. We present a force matching approach to improve the chemical accuracy of DFTB. Accelerated sampling techniques are combined with path collective variables to generate the reference DFT data set and validate fitted DFTB potentials. Accuracy of force-matched DFTB free energy surfaces is assessed for slow peptide-forming reactions by direct comparison to DFT for particular paths. Extensions to model prebiotic chemistry under shock conditions are discussed. This work was performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344.

  5. The effects of high electronic energy loss on the chemical modification of polyimide

    CERN Document Server

    SunYouMei; Jin Yun Fan; Liu Chang Long; LiuJie; Wang Zhi Guang; Zhang Qi; Zhu Zhi Yong

    2002-01-01

    In order to observe the role of electronic energy loss (dE/dX) sub e on chemical modification of polyimide (PI), the multi-layer stacks (corresponding to different dE/dX) were irradiated by different swift heavy ions (1.37 GeV Ar sup 4 sup 0 , 1.98 GeV Kr sup 8 sup 4 , 1.755 GeV Xe sup 1 sup 3 sup 6 and 2.636 GeV U sup 2 sup 3 sup 8) under vacuum and room temperature. The chemical changes of modified PI films were studied by Fourier transform infrared (FTIR) and ultraviolet/visible (UV/Vis) absorption spectroscopy. The degradation of PI was investigated in the fluence range from 1x10 sup 1 sup 0 to 5.5x10 sup 1 sup 2 ions/cm sup 2 and different electronic energy loss from 0.77 to 11.5 keV/nm. The FTIR results show the absorbance of the typical function group decrease exponentially as a function of fluence. The alkyne end group was found after irradiation and its formation radii were 5.6 and 5.9 nm corresponding to 8.8 and 11.5 keV/nm Xe irradiation respectively. UV/Vis analysis indicates the radiation induced...

  6. Carbon-Heteroatom Bond Formation by an Ultrasonic Chemical Reaction for Energy Storage Systems.

    Science.gov (United States)

    Kim, Hyun-Tak; Shin, HyeonOh; Jeon, In-Yup; Yousaf, Masood; Baik, Jaeyoon; Cheong, Hae-Won; Park, Noejung; Baek, Jong-Beom; Kwon, Tae-Hyuk

    2017-12-01

    The direct formation of CN and CO bonds from inert gases is essential for chemical/biological processes and energy storage systems. However, its application to carbon nanomaterials for improved energy storage remains technologically challenging. A simple and very fast method to form CN and CO bonds in reduced graphene oxide (RGO) and carbon nanotubes (CNTs) by an ultrasonic chemical reaction is described. Electrodes of nitrogen- or oxygen-doped RGO (N-RGO or O-RGO, respectively) are fabricated via the fixation between N2 or O2 carrier gas molecules and ultrasonically activated RGO. The materials exhibit much higher capacitance after doping (133, 284, and 74 F g-1 for O-RGO, N-RGO, and RGO, respectively). Furthermore, the doped 2D RGO and 1D CNT materials are prepared by layer-by-layer deposition using ultrasonic spray to form 3D porous electrodes. These electrodes demonstrate very high specific capacitances (62.8 mF cm-2 and 621 F g-1 at 10 mV s-1 for N-RGO/N-CNT at 1:1, v/v), high cycling stability, and structural flexibility. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. Combination of aquifer thermal energy storage and enhanced bioremediation: Biological and chemical clogging.

    Science.gov (United States)

    Ni, Zhuobiao; van Gaans, Pauline; Rijnaarts, Huub; Grotenhuis, Tim

    2018-02-01

    Interest in the combination concept of aquifer thermal energy storage (ATES) and enhanced bioremediation has recently risen due to the demand for both renewable energy technology and sustainable groundwater management in urban areas. However, the impact of enhanced bioremediation on ATES is not yet clear. Of main concern is the potential for biological clogging which might be enhanced and hamper the proper functioning of ATES. On the other hand, more reduced conditions in the subsurface by enhanced bioremediation might lower the chance of chemical clogging, which is normally caused by Fe(III) precipitate. To investigate the possible effects of enhanced bioremediation on clogging with ATES, we conducted two recirculating column experiments with differing flow rates (10 and 50mL/min), where enhanced biological activity and chemically promoted Fe(III) precipitation were studied by addition of lactate and nitrate respectively. The pressure drop between the influent and effluent side of the column was used as a measure of the (change in) hydraulic conductivity, as indication of clogging in these model ATES systems. The results showed no increase in upstream pressure during the period of enhanced biological activity (after lactate addition) under both flow rates, while the addition of nitrate lead to significant buildup of the pressure drop. However, at the flow rate of 10mL/min, high pressure buildup caused by nitrate addition could be alleviated by lactate addition. This indicates that the risk of biological clogging is relatively small in the investigated areas of the mimicked ATES system that combines enhanced bioremediation with lactate as substrate, and furthermore that lactate may counter chemical clogging. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Composites Manufacturing Education and Technology Facility Expedites Manufacturing Innovation

    Energy Technology Data Exchange (ETDEWEB)

    2017-01-01

    The Composites Manufacturing Education and Technology facility (CoMET) at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) paves the way for innovative wind turbine components and accelerated manufacturing. Available for use by industry partners and university researchers, the 10,000-square-foot facility expands NREL's composite manufacturing research capabilities by enabling researchers to design, prototype, and test composite wind turbine blades and other components -- and then manufacture them onsite. Designed to work in conjunction with NREL's design, analysis, and structural testing capabilities, the CoMET facility expedites manufacturing innovation.

  9. Dissipation, generalized free energy, and a self-consistent nonequilibrium thermodynamics of chemically driven open subsystems.

    Science.gov (United States)

    Ge, Hao; Qian, Hong

    2013-06-01

    Nonequilibrium thermodynamics of a system situated in a sustained environment with influx and efflux is usually treated as a subsystem in a larger, closed "universe." A question remains with regard to what the minimally required description for the surrounding of such an open driven system is so that its nonequilibrium thermodynamics can be established solely based on the internal stochastic kinetics. We provide a solution to this problem using insights from studies of molecular motors in a chemical nonequilibrium steady state (NESS) with sustained external drive through a regenerating system or in a quasisteady state (QSS) with an excess amount of adenosine triphosphate (ATP), adenosine diphosphate (ADP), and inorganic phosphate (Pi). We introduce the key notion of minimal work that is needed, W(min), for the external regenerating system to sustain a NESS (e.g., maintaining constant concentrations of ATP, ADP and Pi for a molecular motor). Using a Markov (master-equation) description of a motor protein, we illustrate that the NESS and QSS have identical kinetics as well as the second law in terms of the same positive entropy production rate. The heat dissipation of a NESS without mechanical output is exactly the W(min). This provides a justification for introducing an ideal external regenerating system and yields a free-energy balance equation between the net free-energy input F(in) and total dissipation F(dis) in an NESS: F(in) consists of chemical input minus mechanical output; F(dis) consists of dissipative heat, i.e. the amount of useful energy becoming heat, which also equals the NESS entropy production. Furthermore, we show that for nonstationary systems, the F(dis) and F(in) correspond to the entropy production rate and housekeeping heat in stochastic thermodynamics and identify a relative entropy H as a generalized free energy. We reach a new formulation of Markovian nonequilibrium thermodynamics based on only the internal kinetic equation without further

  10. Radiation effects in cold moderator materials: Experimental study of accumulation and release of chemical energy

    Science.gov (United States)

    Kulagin, E.; Kulikov, S.; Melikhov, V.; Shabalin, E.

    2004-01-01

    Study of radiation resistance of hydrogenous materials at low temperatures is a first priority task in the design of advanced cold neutron moderators. At temperatures 20-100 K the most essential radiation effects in solid hydrogenous substances are: Formation of radiolytic hydrogen. Accumulation of "frozen" radicals, which results in a rise of a self-sustaining reaction of their recombination followed with unexpected fast heating of the moderator. Formation of high-molecular, high-boiling products of radiolysis. Decrease of thermal conductivity. In the paper, the recently obtained results of the study of the accumulation of chemical energy and the conditions of its release performed with the URAM-2 cryogenic irradiation facility at the IBR-2 research reactor, are presented. Spontaneous releases of stored energy were detected in solid methane, water ice, hydrates of methane and tetrahydrofuran [Particles and Nuclei, Lett. 5 (2002) 82; Radiat. Phys. Chem. 67 (2003) 315] and in frozen mixtures of water ice with atomic hydrogen scavengers. A negligible amount of energy is accumulated in aromatic hydrocarbons which demonstrate no spontaneous self-heating under irradiation. All irradiation runs were performed at up to 20 MGy in the temperature range of 15-50 K.

  11. Assessment of quantum chemical methods and basis sets for excitation energy transfer

    Energy Technology Data Exchange (ETDEWEB)

    Fink, Reinhold F. [Institute of Physical Chemistry, University of Wuerzburg, Am Hubland, D-97074 Wuerzburg (Germany); Pfister, Johannes; Zhao Hongmei [Institute of Organic Chemistry, University of Wuerzburg, Am Hubland, D-97074 Wuerzburg (Germany); Engels, Bernd [Institute of Organic Chemistry, University of Wuerzburg, Am Hubland, D-97074 Wuerzburg (Germany)], E-mail: bernd@chemie.uni-wuerzburg.de

    2008-05-04

    The validity of several standard quantum chemical approaches and other models for the prediction of exciton energy transfer is investigated using the HOMO-LUMO excited states of benzene dimer as an example. The configuration interaction singles (CIS), time-dependent Hartree-Fock (TD-HF), time dependent density functional theroy (TD-DFT), and complete-active-space self-consistent-field (CASSCF) methods are applied with a supermolecule approach and compared to the previously established monomer transition density method and the ideal dipole approximation. Strong and physically incorrect admixture of charge-transfer states makes TD-DFT inappropriate for investigations of potential energy surfaces in such dimer systems. CIS, TD-HF and CASSCF perform qualitatively correct. TD-HF seems to be a particularly appropriate method due to its general applicability and overall good performance for the excited state and for transition properties. Double-zeta basis sets with polarisation functions are found to be sufficient to predict transfer rates of dipole allowed excitations. Efficient excitation energy transfer is predicted between degenerate excited states while avoided curve crossings of nearly spaced {pi}-aggregates are identified as a possible trapping mechanism.

  12. Ultra high energy cosmic rays: implications of Auger data for source spectra and chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Aloisio, R.; Blasi, P. [INAF/Osservatorio Astrofisico di Arcetri, Largo E. Fermi, 5—50125 Firenze (Italy); Berezinsky, V., E-mail: aloisio@arcetri.astro.it, E-mail: berezinsky@lngs.infn.it, E-mail: blasi@arcetri.astro.it [Gran Sasso Science Institute (INFN), viale F. Crispi 7, 67100 L' Aquila (Italy)

    2014-10-01

    We use a kinetic-equation approach to describe the propagation of ultra high energy cosmic ray protons and nuclei and calculate the expected spectra and mass composition at the Earth for different assumptions on the source injection spectra and chemical abundances. When compared with the spectrum, the elongation rate X{sub max}(E) and dispersion σ(X{sub max}) as observed with the Pierre Auger Observatory, several important consequences can be drawn: a) the injection spectra of nuclei must be very hard, ∼ E{sup -γ} with γ∼ 1- 1.6; b) the maximum energy of nuclei of charge Z in the sources must be ∼ 5Z× 10{sup 18} eV, thereby not requiring acceleration to extremely high energies; c) the fit to the Auger spectrum can be obtained only at the price of adding an ad hoc light extragalactic component with a steep injection spectrum ∼ E{sup -2.7}). In this sense, at the ankle E{sub A}≈ 5× 10{sup 18} eV) all the components are of extragalactic origin, thereby suggesting that the transition from Galactic to extragalactic cosmic rays occurs below the ankle. Interestingly, the additional light extragalactic component postulated above compares well, in terms of spectrum and normalization, with the one recently measured by KASCADE-Grande.

  13. Chemical composition and metabolizable energy values of feedstuffs for broiler chickens

    Directory of Open Access Journals (Sweden)

    Eliane Aparecida da Silva

    2012-03-01

    Full Text Available The objective of this study was to estimate the values of apparent metabolizable energy and apparent metabolizable energy corrected for nitrogen balance and determine the chemical composition of the following feedstuffs: babassu meal, sunflower meal, corn gluten meal, babassu starch flour, meat and bones meal, beans, millet, cookies residue, pasta residue and bread-making residue. The traditional method of excreta collection was used with broilers in the period of 14 to 24 days of age, which were distributed in a completely randomized design with eleven treatments and six replicates of six birds each. Each feedstuff replaced the reference diet at levels of 30 or 40% depending on the type of feedstuff. Chicks were housed in cages fitted with trays to collect the excreta. The apparent metabolizable energy corrected for nitrogen balance (kcal/kg on the natural matter of feedstuffs were: babassu meal, 1,116; sunflower meal, 1,607; corn gluten meal, 3,826; babassu flour starch, 1,731; meat and bone flour, 2,524; common beans, 693; millet, 3,046; cookies residue, 3,351; pasta residue, 3,543 and bread-making residue, 3,494.

  14. Metal Additive Manufacturing: A Review

    Science.gov (United States)

    Frazier, William E.

    2014-06-01

    This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

  15. New Source Review (NSR) Air Permitting and Energy Efficiency for Industrial Projects, IECA Manufacturers for Energy Efficiency Coalition Meeting (Presentation) – April 18, 2012

    Science.gov (United States)

    This presentation provides information about major new source review (NSR), including recent improvement changes and court rulings, flexible air permits rule, significant deterioration rules, and energy efficiency considerations.

  16. ESTABLISHING SUSTAINABLE US HEV/PHEV MANUFACTURING BASE: STABILIZED LITHIUM METAL POWDER, ENABLING MATERIAL AND REVOLUTIONARY TECHNOLOGY FOR HIGH ENERGY LI-ION BATTERIES

    Energy Technology Data Exchange (ETDEWEB)

    Yakovleva, Marina

    2012-12-31

    FMC Lithium Division has successfully completed the project “Establishing Sustainable US PHEV/EV Manufacturing Base: Stabilized Lithium Metal Powder, Enabling Material and Revolutionary Technology for High Energy Li-ion Batteries”. The project included design, acquisition and process development for the production scale units to 1) produce stabilized lithium dispersions in oil medium, 2) to produce dry stabilized lithium metal powders, 3) to evaluate, design and acquire pilot-scale unit for alternative production technology to further decrease the cost, and 4) to demonstrate concepts for integrating SLMP technology into the Li- ion batteries to increase energy density. It is very difficult to satisfy safety, cost and performance requirements for the PHEV and EV applications. As the initial step in SLMP Technology introduction, industry can use commercially available LiMn2O4 or LiFePO4, for example, that are the only proven safer and cheaper lithium providing cathodes available on the market. Unfortunately, these cathodes alone are inferior to the energy density of the conventional LiCoO2 cathode and, even when paired with the advanced anode materials, such as silicon composite material, the resulting cell will still not meet the energy density requirements. We have demonstrated, however, if SLMP Technology is used to compensate for the irreversible capacity in the anode, the efficiency of the cathode utilization will be improved and the cost of the cell, based on the materials, will decrease.

  17. 10 CFR 52.173 - Duration of manufacturing license.

    Science.gov (United States)

    2010-01-01

    ... 10 Energy 2 2010-01-01 2010-01-01 false Duration of manufacturing license. 52.173 Section 52.173... POWER PLANTS Manufacturing Licenses § 52.173 Duration of manufacturing license. A manufacturing license... issuance. A holder of a manufacturing license may not initiate the manufacture of a reactor less than 3...

  18. Determination of the energy potential of gases produced in the pyrolysis processes of the vegetal carbon manufacture industry.

    Science.gov (United States)

    Gañan, J; González, J F; González-García, C M; Cuerda-Correa, E M; Macías-García, A

    2006-03-01

    In this work, a pyrolysis plant located in Valverde de Leganes, Badajoz (SW Spain) was studied. At present, only the solid phase obtained by pyrolysis finds an application as domestic fuel. In order to analyze the feasibility of a further energetic exploitation of the plant under study, the gases flowing through the chimneys were collected at different times throughout the pyrolysis process. Next, they were characterized and quantified by gas chromatography, the energy potential of each of the gases being determined. According to the results obtained in this study, a total energy potential of 5.6 x 10(7) MJ (i.e., 1.78 MW(t)) might be generated yearly. Hence, considering an overall process yield equal to 20%, up to 358 KW(e) would be produced. This power would supply enough electric energy to the industry, the remaining being added to the common electric network.

  19. Smart Manufacturing for the Oil Refining and Petrochemical Industry

    Directory of Open Access Journals (Sweden)

    Zhihong Yuan

    2017-04-01

    Full Text Available Smart manufacturing will transform the oil refining and petrochemical sector into a connected, information-driven environment. Using real-time and high-value support systems, smart manufacturing enables a coordinated and performance-oriented manufacturing enterprise that responds quickly to customer demands and minimizes energy and material usage, while radically improving sustainability, productivity, innovation, and economic competitiveness. In this paper, several examples of the application of so-called “smart manufacturing” for the petrochemical sector are demonstrated, such as the fault detection of a catalytic cracking unit driven by big data, advanced optimization for the planning and scheduling of oil refinery sites, and more. Key scientific factors and challenges for the further smart manufacturing of chemical and petrochemical processes are identified.

  20. Effects of low energy ions on the optical, structural and chemical properties of polycarbonate

    Science.gov (United States)

    Raveesha P., M.; Nabhiraj P., Y.; Menon, Ranjini; Sanjeev, Ganesh

    2017-05-01

    Low energy Argon (Ar+) and Hydrogen (H+) ions were made to fall on the surface of Polycarbonate (PC) films. The depth profile calculations of ions on the material were carried out using Stopping and Range of Ions in Matter (SRIM-2008) code. The influence of bombarded ions with regard to the optical, structural and chemical properties was studied using UV-Visible spectroscopy (UV-Vis), X-Ray Diffraction (XRD) analysis and Fourier Transform Infra Red (FTIR) spectroscopy. The obtained results from UV-Visible study show a slight shift in the absorption edge towards higher wavelength region. The optical band gap found to be decreased after irradiation. XRD analysis showed minor changes in the structural parameters. The obtained FTIR spectra show reduction in the intensity of vibration bands for irradiated samples.

  1. Analysis of entry of additional energy to gunpowder in electrothermal chemical shot

    Science.gov (United States)

    Burkin, Viktor; Ishchenko, Alexandr; Kasimov, Vladimir; Samorokova, Nina; Sidorov, Aleksey

    2017-11-01

    In the article two series of ballistic experiments conducted according to the scheme of electrothermal chemical control of ballistic parameters of the shot at the Research Institute of Applied Mathematics and Mechanics of Tomsk State University (RIAMM TSU, Russia) are considered. The experimental part of the work is described. The analysis of the electro physical data of ballistic experiments is carried out. A methodical approach that allows to take into account the entry of an electric discharge plasma in a gunpowder in the mathematical model of internal ballistic processes in barrel systems is proposed and tested. Under the conditions of these experiments, the effects of various characteristics of the plasmatron on the nature of the energy entry are estimated.

  2. Carbon-Increasing Catalytic Strategies for Upgrading Biomass into Energy-Intensive Fuels and Chemicals

    DEFF Research Database (Denmark)

    Li, Hu; Riisager, Anders; Saravanamurugan, Shunmugavel

    2017-01-01

    materials are composed of short-chain monomers (typically C6 and C5 sugars) and complex lignin molecules containing plenty of oxygen, resulting in products during the downstream processing having low-grade fuel properties or limited applications in organic syntheses. Accordingly, approaches to increase...... the carbon-chain length or carbon atom number have been developed as crucial catalytic routes for upgrading biomass into energy-intensive fuels and chemicals. The primary focus of this review is to systematically describe the recent examples on the selective synthesis of long-chain oxygenates via different C......-C coupling catalytic processes, such as Aldol condensation, hydroalkylation/alkylation, oligomerization, ketonization, Diels-Alder, Guerbet and acylation reactions. Other integrated reaction steps including e.g., hydrolysis, dehydration, oxidation, partial hydrogenation and hydrodeoxygenation (HDO) to derive...

  3. Further studies on the detection of chemical agents using an alkaline energy cell

    Science.gov (United States)

    Shewchun, John

    2008-04-01

    The detection, classification and tracking of chemical agents (explosives) being surreptitiously smuggled into public areas, such as airports, for destructive purposes is difficult to solve by unobtrusive means. We propose the use of a novel Alkaline Energy Cell (AEC) with gas/vapor sniffing capability as a potential solution. Variants of such devices are routinely used by police to detect alcohol emanating from the breath of suspected impaired vehicle drivers. We reported previously at the SPIE Symposium in 2007 the details of our technology and results. We have continued to advanced this capability with the development of an AEC which is capable of detecting gaseous emissions ultimately in the parts per billion range. Our work is described in terms of detecting TATP (acetone peroxide). Other explosive materials have also been investigated and will be reported on.

  4. Valorization of rendering industry wastes and co-products for industrial chemicals, materials and energy: review.

    Science.gov (United States)

    Mekonnen, Tizazu; Mussone, Paolo; Bressler, David

    2016-01-01

    Over the past decades, strong global demand for industrial chemicals, raw materials and energy has been driven by rapid industrialization and population growth across the world. In this context, long-term environmental sustainability demands the development of sustainable strategies of resource utilization. The agricultural sector is a major source of underutilized or low-value streams that accompany the production of food and other biomass commodities. Animal agriculture in particular constitutes a substantial portion of the overall agricultural sector, with wastes being generated along the supply chain of slaughtering, handling, catering and rendering. The recent emergence of bovine spongiform encephalopathy (BSE) resulted in the elimination of most of the traditional uses of rendered animal meals such as blood meal, meat and bone meal (MBM) as animal feed with significant economic losses for the entire sector. The focus of this review is on the valorization progress achieved on converting protein feedstock into bio-based plastics, flocculants, surfactants and adhesives. The utilization of other rendering streams such as fat and ash rich biomass for the production of renewable fuels, solvents, drop-in chemicals, minerals and fertilizers is also critically reviewed.

  5. Micro Manufacturing

    DEFF Research Database (Denmark)

    Hansen, Hans Nørgaard

    2003-01-01

    Manufacturing deals with systems that include products, processes, materials and production systems. These systems have functional requirements, constraints, design parameters and process variables. They must be decomposed in a systematic manner to achieve the best possible system performance....... If a micro manufacturing system isn’t designed rationally and correctly, it will be high-cost, unreliable, and not robust. For micro products and systems it is a continuously increasing challenge to create the operational basis for an industrial production. As the products through product development...... processes are made applicable to a large number of customers, the pressure in regard to developing production technologies that make it possible to produce the products at a reasonable price and in large numbers is growing. The micro/nano manufacturing programme at the Department of Manufacturing...

  6. Pigs weaned from the sow at 10 days of age respond to dietary energy source of manufactured liquid diets and exogenous porcine somatotropin.

    Science.gov (United States)

    Oliver, W T; Touchette, K J; Coalson, J A; Whisnant, C S; Brown, J A; Oliver, S A Mathews; Odle, J; Harrell, R J

    2005-05-01

    Previous research indicates that the neonatal pig does not alter feed intake in response to changes in the energy density of manufactured liquid diets. Also, the limited response of IGF-I to exogenous porcine ST (pST) previously observed in young pigs may be influenced by the source of dietary energy. Our objectives were to 1) determine the effect of a high-fat (HF; 25% fat and 4,639 kcal/kg ME; DM basis) or low-fat (LF; 2% fat and 3,481 kcal/kg ME; DM basis) manufactured liquid diet on pig performance; and 2) determine whether the limited response to exogenous pST in young pigs depends on the source of dietary energy. Two replicates of 60 pigs (n = 120; barrows and gilts distributed evenly), with an initial BW of 4,207 +/- 51 g, were weaned from the sow at 10 d of age and used in a randomized complete block design. Pigs were assigned by BW to one of six pens. Diets were formulated to provide a constant lysine:ME ratio and were fed on a pen basis for a duration of 9 d. On d 5, barrows and gilts within a pen were assigned randomly to receive either 0 or 120 microg of pST.kg BW(-1).d(-1) for 4 d. Pigs gained 336 +/- 9 g/d, which resulted in an ending BW of 7,228 +/- 120 g, regardless of dietary treatment (P > 0.15). Pigs fed the LF diet consumed 17% more DM per pen daily than pigs fed the HF diet (2,777 +/- 67 vs. 2,376 +/- 67 g/d, P 0.20). The G:F was 24% greater in HF- than in LF-fed pigs (P pigs (11.0 +/- 0.6 mg/dL) than in pigs fed the LF diet (6.2 +/- 0.6 mg/dL; P 0.30). Circulating leptin averaged 1.8 +/- 0.1 ng/mL and was not affected by dietary treatment (P > 0.35) or pST (P > 0.40). These results suggest that the ST/IGF axis is responsive in the young pig and the increase in circulating IGF-I and growth is independent of the source of dietary energy. Also, young pigs respond to a lower energy density liquid diet with increased feed intake, without altering growth performance, apparently utilizing a mechanism other than circulating leptin.

  7. Modular Chemical Process Intensification: A Review.

    Science.gov (United States)

    Kim, Yong-Ha; Park, Lydia K; Yiacoumi, Sotira; Tsouris, Costas

    2017-06-07

    Modular chemical process intensification can dramatically improve energy and process efficiencies of chemical processes through enhanced mass and heat transfer, application of external force fields, enhanced driving forces, and combinations of different unit operations, such as reaction and separation, in single-process equipment. These dramatic improvements lead to several benefits such as compactness or small footprint, energy and cost savings, enhanced safety, less waste production, and higher product quality. Because of these benefits, process intensification can play a major role in industrial and manufacturing sectors, including chemical, pulp and paper, energy, critical materials, and water treatment, among others. This article provides an overview of process intensification, including definitions, principles, tools, and possible applications, with the objective to contribute to the future development and potential applications of modular chemical process intensification in industrial and manufacturing sectors. Drivers and barriers contributing to the advancement of process intensification technologies are discussed.

  8. Homogeneity analysis of high yield manufacturing process of mems-based pzt thick film vibrational energy harvesters

    DEFF Research Database (Denmark)

    Lei, Anders; Xu, Ruichao; Pedersen, C.M.

    2011-01-01

    This work presents a high yield wafer scale fabrication of MEMS-based unimorph silicon/PZT thick film vibrational energy harvesters aimed towards vibration sources with peak frequencies in the range of a few hundred Hz. By combining KOH etching with mechanical front side protection, SOI wafer...... to accurately define the thickness of the silicon part of the harvester and a silicon compatible PZT thick film screen-printing technique, we are able to fabricate energy harvesters on wafer scale with a yield higher than 90%. The characterization of the fabricated harvesters is focused towards the full wafer....../mass-production aspect; hence the analysis of uniformity in harvested power and resonant frequency....

  9. The external energy consumption in automobiles manufacturing; La consommation d'energie externe dans la fabrication d'automobiles

    Energy Technology Data Exchange (ETDEWEB)

    Lantz, F.; Lesne, Ch.

    2003-03-01

    This analysis on the external energy consumption in the automotive industry aims at: estimating the energy consumed in the French territory by the overall transports linked with the automotive industry ('external' energy) and comparing it to the energy consumed in car factories ('internal' energy); estimating the CO{sub 2} emission levels linked with the transportation activity and evaluating the impact of these emissions on the main parameters of the automotive industry production (number of vehicles produced). The methodology is based on a first study carried out with the French car maker Renault at the European scale, and extended to the whole automotive industry of France. The first two chapters are devoted to a descriptive analysis of the car making process in an internationalization context. The methodology of estimation of external energy consumptions and of CO{sub 2} emissions is presented in the third chapter. Finally, a modeling at the scale of France is proposed in the last chapter. A synthesis of the results and the lessons learnt are summarized in the conclusion. (J.S.)

  10. Effect of biomass feedstock chemical and physical properties on energy conversion processes: Volume 2, Appendices

    Energy Technology Data Exchange (ETDEWEB)

    Butner, R.S.; Elliott, D.C.; Sealock, L.J., Jr.; Pyne, J.W.

    1988-12-01

    This report presents an exploration of the relationships between biomass feedstocks and the conversion processes that utilize them. Specifically, it discusses the effect of the physical and chemical structure of biomass on conversion yields, rates, and efficiencies in a wide variety of available or experimental conversion processes. A greater understanding of the complex relationships between these conversion systems and the production of biomass for energy uses is required to help optimize the complex network of biomass production, collection, transportation, and conversion to useful energy products. The review of the literature confirmed the scarcity of research aimed specifically at identifying the effect of feedstock properties on conversion. In most cases, any mention of feedstock-related effects was limited to a few brief remarks (usually in qualitative terms) in the conclusions, or as a topic for further research. Attempts to determine the importance of feedstock parameters from published data were further hampered by the lack of consistent feedstock characterization and the difficulty of comparing results between different experimental systems. Further research will be required to establish quantitative relationships between feedstocks and performance criteria in conversion. 127 refs., 4 figs., 7 tabs.

  11. Simulation of mass and energy balances of a chemical-looping combustion system

    Energy Technology Data Exchange (ETDEWEB)

    B. Kronberger; G. Loeffler; H. Hofbauer [Vienna University of Technology, Vienna (Austria). Institute of Chemical Engineering

    2003-07-01

    Chemical-Looping Combustion is constructed from two separate reactors: i) the fuel reactor where the fuel gas is oxidised and ii) the air reactor where the metal oxide re-oxidation reaction takes place. The oxygen transfer is realised by means of oxygen carrier materials, and the oxidation products of the fuel are kept separated from the combustion air. No extra energy for CO{sub 2} separation and further sequestration is needed. A mathematical model of a CLC system with an integrated solution of the mass and energy balances was set up. Evaluation of the effect of numerous design and operating parameters, such as fuel gas composition and reactor cooling arrangement that depend on the oxygen carrier type, were carried out. The results of the model reveal that in many cases additional reactor cooling and oxygen carrier flow have to be chosen properly to guarantee appropriate temperatures in the reactor and complete fuel gas combustion. These are requirements for avoiding thermal and mechanical decomposition of the oxygen carrier, and operation of the electricity generation cycle with high thermal and CO{sub 2}-capture efficiency.

  12. Plasmonic hot carrier dynamics in solid-state and chemical systems for energy conversion

    Directory of Open Access Journals (Sweden)

    Narang Prineha

    2016-06-01

    Full Text Available Surface plasmons provide a pathway to efficiently absorb and confine light in metallic nanostructures, thereby bridging photonics to the nano scale. The decay of surface plasmons generates energetic ‘hot’ carriers, which can drive chemical reactions or be injected into semiconductors for nano-scale photochemical or photovoltaic energy conversion. Novel plasmonic hot carrier devices and architectures continue to be demonstrated, but the complexity of the underlying processes make a complete microscopic understanding of all the mechanisms and design considerations for such devices extremely challenging.Here,we review the theoretical and computational efforts to understand and model plasmonic hot carrier devices.We split the problem into three steps: hot carrier generation, transport and collection, and review theoretical approaches with the appropriate level of detail for each step along with their predictions.We identify the key advances necessary to complete the microscopic mechanistic picture and facilitate the design of the next generation of devices and materials for plasmonic energy conversion.

  13. EERE Quality Control Workshop Final Report: Proceedings from the EERE Quality Control Workshop, in support of the DOE Clean Energy Manufacturing Initiative; Golden, Colorado, December 9-10, 2013

    Energy Technology Data Exchange (ETDEWEB)

    2014-05-01

    The U.S. Department of Energy Office of Energy Efficiency & Renewable Energy (EERE) has recognized the cross-cutting, pre-competitive and enabling nature of quality control for a wide range of clean energy technologies. As such, the Fuel Cell Technologies Office, Solar Energy Technologies Office, Vehicle Technologies Office, Building Technologies Office, and Advanced Manufacturing Office decided to explore needs and potential cross-office synergies in this area by holding the EERE Quality Control Workshop, in support of the DOE Clean Energy Manufacturing Initiative. This report summarizes the purpose and scope of the workshop; reviews the current status and state-of-the-art for in-line quality control; summarizes the results from three breakout sessions; and presents conclusions and recommendations.

  14. Energy Efficient Catalytic Activation of Hydrogen peroxide for Green Chemical Processes: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Collins, Terrence J.; Horwitz, Colin

    2004-11-12

    A new, highly energy efficient approach for using catalytic oxidation chemistry in multiple fields of technology has been pursued. The new catalysts, called TAML® activators, catalyze the reactions of hydrogen peroxide and other oxidants for the exceptionally rapid decontamination of noninfectious simulants (B. atrophaeus) of anthrax spores, for the energy efficient decontamination of thiophosphate pesticides, for the facile, low temperature removal of color and organochlorines from pulp and paper mill effluent, for the bleaching of dyes from textile mill effluents, and for the removal of recalcitrant dibenzothiophene compounds from diesel and gasoline fuels. Highlights include the following: 1) A 7-log kill of Bacillus atrophaeus spores has been achieved unambiguously in water under ambient conditions within 15 minutes. 2) The rapid total degradation under ambient conditions of four thiophosphate pesticides and phosphonate degradation intermediates has been achieved on treatment with TAML/peroxide, opening up potential applications of the decontamination system for phosphonate structured chemical warfare agents, for inexpensive, easy to perform degradation of stored and aged pesticide stocks (especially in Africa and Asia), for remediation of polluted sites and water bodies, and for the destruction of chemical warfare agent stockpiles. 3) A mill trial conducted in a Pennsylvanian bleached kraft pulp mill has established that TAML catalyst injected into an alkaline peroxide bleach tower can significantly lower color from the effluent stream promising a new, more cost effective, energy-saving approach for color remediation adding further evidence of the value and diverse engineering capacity of the approach to other field trials conducted on effluent streams as they exit the bleach plant. 4) Dibenzothiophenes (DBTs), including 4,6-dimethyldibenzothiophene, the most recalcitrant sulfur compounds in diesel and gasoline, can be completely removed from model gasoline

  15. Wide and High Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Post, Brian K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Roschli, Alex C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-03-01

    The goal of this project is to develop and demonstrate the enabling technologies for Wide and High Additive Manufacturing (WHAM). WHAM will open up new areas of U.S. manufacturing for very large tooling in support of the transportation and energy industries, significantly reducing cost and lead time. As with Big Area Additive Manufacturing (BAAM), the initial focus is on the deposition of composite materials.

  16. Smart meters in smart manufacturing

    OpenAIRE

    Martín Rubio, Irene; Florence Sandoval, Antonio; Gonzalez Sanchez, Elena; Andina de la Fuente, Diego

    2016-01-01

    The extent of change in business process and smart manufacturing usage should be taken into account in every energy efficiency project in industries. A significant part of smart metering success depends upon making the business processes more systematic. Smart manufacturing in the dramatically intensified and pervasive application of networked information-based technologies through the manufacturing and supply chain enterprise. There is no doubt that the deployment os smart meters involves ...

  17. Nanostructured Thin Film Synthesis by Aerosol Chemical Vapor Deposition for Energy Storage Applications

    Science.gov (United States)

    Chadha, Tandeep S.

    Renewable energy sources offer a viable solution to the growing energy demand while mitigating concerns for greenhouse gas emissions and climate change. This has led to a tremendous momentum towards solar and wind-based energy harvesting technologies driving efficiencies higher and costs lower. However, the intermittent nature of these energy sources necessitates energy storage technologies, which remain the Achilles heel in meeting the renewable energy goals. This dissertation focusses on two approaches for addressing the needs of energy storage: first, targeting direct solar to fuel conversion via photoelectrochemical water-splitting and second, improving the performance of current rechargeable batteries by developing new electrode architectures and synthesis processes. The aerosol chemical vapor deposition (ACVD) process has emerged as a promising single-step approach for nanostructured thin film synthesis directly on substrates. The relationship between the morphology and the operating parameters in the process is complex. In this work, a simulation based approach has been developed to understand the relationship and acquire the ability of predicting the morphology. These controlled nanostructured morphologies of TiO2 , compounded with gold nanoparticles of various shapes, are used for solar water-splitting applications. Tuning of light absorption in the visible-light range along with reduced electron-hole recombination in the composite structures has been demonstrated. The ACVD process is further extended to a novel single-step synthesis of nanostructured TiO2 electrodes directly on the current collector for applications as anodes in lithium-ion batteries, mainly for electric vehicles and hybrid electric vehicles. The effect of morphology of the nanostructures has been investigated via experimental studies and electrochemical transport modelling. Results demonstrate the exceptional performance of the single crystal one-dimensional nanostructures over granular

  18. Le traitement des déchets polymères : la valorisation énergétique ou chimique Treatment of Polymer Wastes: Chemical Or Energy Upgrading

    Directory of Open Access Journals (Sweden)

    Dawans F.

    2006-11-01

    the years to come. The pyrolysis or controled thermolysis of polymer wastes is a future route for the recovery of upgradable products in the form of gaseous, liquid or solid fuels, and sometimes in the form of oligomers or monomers. Pyrolysis systems preferably use rotary reactors or a fluidised bed with a view to obtaining a more uniform composition of the products. Chemical upgrading holds an intermediate position between the recycling of materials and energy recycling. It consists in chemically decomposing macromolecules, e. g. by cracking or hydrocracking, hydrolysis, alcoholysis, saponification, etc., with a view to obtaining products or monomers that can be reused for manufacturing new polymers. Chemical recycling is eminently suitable, in particular, for polyolefins, polyesters, polyurethanes and polyamides. To conclude, as our understanding of the effects of incineration improves and as further progress is made in the technological field, incineration with energy recovery should make up a more widely accepted alternative solution for increasing the recycling of polymers. In the medium term, it is thought that pyrolysis, and, more probably, low-temperature thermolysis will be the main routes for the recycling of spent polymers with a view to recovering upgradable raw materials with sufficient degrees of purity. However, the economic cost effectiveness of such processes remains to be proved on the industrial scale. Most experts think that the technology of cracking is potentially the most advantageous among all chemical recycling techniques, but that another 5 to 10 years will be needed for the transformation of polyolefin wastes into refinery feedstocks, to be marketed and industrially applied.

  19. Modular manufacturing processes : Status, challenges, and opportunities

    NARCIS (Netherlands)

    Baldea, Michael; Edgar, Thomas F.; Stanley, Bill L.; Kiss, Anton A.

    2017-01-01

    Chemical companies are constantly seeking new, high-margin growth opportunities, the majority of which lie in high-grade, specialty chemicals, rather than in the bulk sector. To realize these opportunities, manufacturers are increasingly considering decentralized, flexible production facilities:

  20. Analysing drying unit performance in a continuous pharmaceutical manufacturing line by means of mass – Energy balances

    DEFF Research Database (Denmark)

    Mortier, Séverine Thérèse F.C.; Gernaey, Krist; De Beer, Thomas De Beer

    2014-01-01

    used. In this paper the data of the six-segmented fluidized bed dryer in the line are used for the development and evaluation of a mass and energy balance. The objectives are multiple: (1) prediction of the moisture content of the granules leaving the dryer solely based on the currently logged data...... and (2) prediction of the gas outlet temperature to check the mass balances. Once a validated system is established the gas temperature in different horizontal sections of the drying unit can be predicted. Calculations are also used to identify errors in the system and to propose alternative sensor...... locations. A calibration is performed in order to predict the evaporation rate. The balances were able to predict both the moisture content of the granules at the end of the drying process and the gas outlet temperature quite accurately. Combining the gathered information with the height of the bed...

  1. PHYSICO-CHEMICAL PROPERTIES OF THE SOLID AND LIQUID WASTE PRODUCTS FROM THE HEAVY METAL CONTAMINATED ENERGY CROPS GASIFICATION PROCESS

    Directory of Open Access Journals (Sweden)

    Sebastian Werle

    2017-02-01

    Full Text Available The paper presents the results of basic physico-chemical properties of solid (ash and liquid (tar waste products of the gasification process of the heavy metal contaminated energy crops. The gasification process has carried out in a laboratory fixed bed reactor. Three types of energy crops: Miscanthus x giganteus, Sida hermaphrodita and Spartina Pectinata were used. The experimental plots were established on heavy metal contaminated arable land located in Bytom (southern part of Poland, Silesian Voivodship.

  2. Production of high-energy chemicals using solar energy heat. Project 8999, final report for the period September 1, 1977--May 31, 1978

    Energy Technology Data Exchange (ETDEWEB)

    Dafler, J.R.; Sinnott, J.; Novil, M.; Yudow, B.D.; Rackoff, M.G.

    1978-12-01

    The first phase of a study to identify candidate processes and products suitable for future exploitation using high-temperature solar energy is presented. This phase has been principally analytical, consisting of techno-economic studies, thermodynamic assessments of chemical reactions and processes, and the determination of market potentials for major chemical commodities that use significant amounts of fossil resources today. The objective was to identify energy-intensive processes that would be suitable for the production of chemicals and fuels using solar energy process heat. Of particular importance was the comparison of relative costs and energy requirements for the selected solar product versus costs for the product derived from conventional processing. The assessment methodology used a systems analytical approach to identify processes and products having the greatest potential for solar energy-thermal processing. This approach was used to establish the basis for work to be carried out in subsequent phases of development. It has been the intent of the program to divide the analysis and process identification into the following three distinct areas: (1) process selection, (2) process evaluation, and (3) ranking of processes. Four conventional processes were selected for assessment namely, methanol synthesis, styrene monomer production, vinyl chloride monomer production, and terephthalic acid production.

  3. Northwest Manufacturing Initiative

    Science.gov (United States)

    2013-04-23

    America in 2007 that were contaminated by sub-quality gluten produced by a Chinese manufacturer). With the occurrence of many highly conspicuous...by simply typing in the product ingredients into its online database to ascertain the danger associated with the chemicals in question. Vendors are...the floor to clear before they could continue moving. This stop and start nature is not only timely inefficient, but also dangerous . To correct

  4. 75 FR 80039 - The Manufacturing Council: Meeting of the Manufacturing Council

    Science.gov (United States)

    2010-12-21

    ... International Trade Administration The Manufacturing Council: Meeting of the Manufacturing Council AGENCY... Manufacturing Council will hold a meeting to discuss competitiveness, clean energy, export/import issues and workforce development issues affecting the U.S. manufacturing sector and to receive briefings from the...

  5. X-ray spectroscopy for chemical and energy sciences: the case of heterogeneous catalysis.

    Science.gov (United States)

    Frenkel, Anatoly I; van Bokhoven, Jeroen A

    2014-09-01

    Heterogeneous catalysis is the enabling technology for much of the current and future processes relevant for energy conversion and chemicals synthesis. The development of new materials and processes is greatly helped by the understanding of the catalytic process at the molecular level on the macro/micro-kinetic time scale and on that of the actual bond breaking and bond making. The performance of heterogeneous catalysts is inherently the average over the ensemble of active sites. Much development aims at unravelling the structure of the active site; however, in general, these methods yield the ensemble-average structure. A benefit of X-ray-based methods is the large penetration depth of the X-rays, enabling in situ and operando measurements. The potential of X-ray absorption and emission spectroscopy methods (XANES, EXAFS, HERFD, RIXS and HEROS) to directly measure the structure of the catalytically active site at the single nanoparticle level using nanometer beams at diffraction-limited storage ring sources is highlighted. The use of pump-probe schemes coupled with single-shot experiments will extend the time range from the micro/macro-kinetic time domain to the time scale of bond breaking and making.

  6. A Gibbs Energy Minimization Approach for Modeling of Chemical Reactions in a Basic Oxygen Furnace

    Science.gov (United States)

    Kruskopf, Ari; Visuri, Ville-Valtteri

    2017-12-01

    In modern steelmaking, the decarburization of hot metal is converted into steel primarily in converter processes, such as the basic oxygen furnace. The objective of this work was to develop a new mathematical model for top blown steel converter, which accounts for the complex reaction equilibria in the impact zone, also known as the hot spot, as well as the associated mass and heat transport. An in-house computer code of the model has been developed in Matlab. The main assumption of the model is that all reactions take place in a specified reaction zone. The mass transfer between the reaction volume, bulk slag, and metal determine the reaction rates for the species. The thermodynamic equilibrium is calculated using the partitioning of Gibbs energy (PGE) method. The activity model for the liquid metal is the unified interaction parameter model and for the liquid slag the modified quasichemical model (MQM). The MQM was validated by calculating iso-activity lines for the liquid slag components. The PGE method together with the MQM was validated by calculating liquidus lines for solid components. The results were compared with measurements from literature. The full chemical reaction model was validated by comparing the metal and slag compositions to measurements from industrial scale converter. The predictions were found to be in good agreement with the measured values. Furthermore, the accuracy of the model was found to compare favorably with the models proposed in the literature. The real-time capability of the proposed model was confirmed in test calculations.

  7. Biogas crops grown in energy crop rotations: Linking chemical composition and methane production characteristics.

    Science.gov (United States)

    Herrmann, Christiane; Idler, Christine; Heiermann, Monika

    2016-04-01

    Methane production characteristics and chemical composition of 405 silages from 43 different crop species were examined using uniform laboratory methods, with the aim to characterise a wide range of crop feedstocks from energy crop rotations and to identify main parameters that influence biomass quality for biogas production. Methane formation was analysed from chopped and over 90 days ensiled crop biomass in batch anaerobic digestion tests without further pre-treatment. Lignin content of crop biomass was found to be the most significant explanatory variable for specific methane yields while the methane content and methane production rates were mainly affected by the content of nitrogen-free extracts and neutral detergent fibre, respectively. The accumulation of butyric acid and alcohols during the ensiling process had significant impact on specific methane yields and methane contents of crop silages. It is proposed that products of silage fermentation should be considered when evaluating crop silages for biogas production. Copyright © 2016 The Authors. Published by Elsevier Ltd.. All rights reserved.

  8. A Gibbs Energy Minimization Approach for Modeling of Chemical Reactions in a Basic Oxygen Furnace

    Science.gov (United States)

    Kruskopf, Ari; Visuri, Ville-Valtteri

    2017-08-01

    In modern steelmaking, the decarburization of hot metal is converted into steel primarily in converter processes, such as the basic oxygen furnace. The objective of this work was to develop a new mathematical model for top blown steel converter, which accounts for the complex reaction equilibria in the impact zone, also known as the hot spot, as well as the associated mass and heat transport. An in-house computer code of the model has been developed in Matlab. The main assumption of the model is that all reactions take place in a specified reaction zone. The mass transfer between the reaction volume, bulk slag, and metal determine the reaction rates for the species. The thermodynamic equilibrium is calculated using the partitioning of Gibbs energy (PGE) method. The activity model for the liquid metal is the unified interaction parameter model and for the liquid slag the modified quasichemical model (MQM). The MQM was validated by calculating iso-activity lines for the liquid slag components. The PGE method together with the MQM was validated by calculating liquidus lines for solid components. The results were compared with measurements from literature. The full chemical reaction model was validated by comparing the metal and slag compositions to measurements from industrial scale converter. The predictions were found to be in good agreement with the measured values. Furthermore, the accuracy of the model was found to compare favorably with the models proposed in the literature. The real-time capability of the proposed model was confirmed in test calculations.

  9. Bio-based targeted chemical engineering education : Role and impact of bio-based energy and resourcedevelopment projects

    NARCIS (Netherlands)

    N.M. Márquez Luzardoa; Dr. ir. Jan Venselaar

    2012-01-01

    Avans University of Applied Sciences is redrafting its courses and curricula in view of sustainability. For chemical engineering in particular that implies a focus on 'green' and bio-based processes, products and energy. Avans is situated in the Southwest region of the Netherlands and specifically

  10. Radiation thermo-chemical models of protoplanetary discs - III. Impact of inner rims on spectral energy distributions

    NARCIS (Netherlands)

    Thi, W. -F.; Woitke, P.; Kamp, I.

    We study the hydrostatic density structure of the inner disc rim around Herbig Ae stars using the thermo-chemical hydrostatic code prodimo. We compare the spectral energy distributions (SEDs) and images from our hydrostatic disc models to that from prescribed density structure discs. The 2D

  11. Understanding Chemical Equilibrium: The Role of Gas Phases and Mixing Contributions in the Minimum of Free Energy Plots

    Science.gov (United States)

    Tomba, J. Pablo

    2017-01-01

    The use of free energy plots to understand the concept of thermodynamic equilibrium has been shown to be of great pedagogical value in materials science. Although chemical equilibrium is also amenable to this kind of analysis, it is not part of the agenda of materials science textbooks. Something similar is found in chemistry branches, where free…

  12. Design, Synthesis, and Characterization of Nanostructured Materials for Energy Storage Devices and Flexible Chemical Sensors

    Science.gov (United States)

    Kang, Ning

    applications in wearable sweat sensors. Moreover, printing technique was also applied in the fabrication of conductive patterns as the sensing electrodes. The results shed new lights on the understanding of the structural tuning of the nanomaterials for the ultimate applications in advanced energy storage devices and chemical sensor devices.

  13. Optimizing the Binding Energy of Hydrogen on Nanostructured Carbon Materials through Structure Control and Chemical Doping

    Energy Technology Data Exchange (ETDEWEB)

    Jie Liu

    2011-02-01

    The DOE Hydrogen Sorption Center of Excellence (HSCoE) was formed in 2005 to develop materials for hydrogen storage systems to be used in light-duty vehicles. The HSCoE and two related centers of excellence were created as follow-on activities to the DOE Office of Energy Efficiency and Renewable Energy’s (EERE’s) Hydrogen Storage Grand Challenge Solicitation issued in FY 2003. The Hydrogen Sorption Center of Excellence (HSCoE) focuses on developing high-capacity sorbents with the goal to operate at temperatures and pressures approaching ambient and be efficiently and quickly charged in the tank with minimal energy requirements and penalties to the hydrogen fuel infrastructure. The work was directed at overcoming barriers to achieving DOE system goals and identifying pathways to meet the hydrogen storage system targets. To ensure that the development activities were performed as efficiently as possible, the HSCoE formed complementary, focused development clusters based on the following four sorption-based hydrogen storage mechanisms: 1. Physisorption on high specific surface area and nominally single element materials 2. Enhanced H2 binding in Substituted/heterogeneous materials 3. Strong and/or multiple H2 binding from coordinated but electronically unsatruated metal centers 4. Weak Chemisorption/Spillover. As a member of the team, our group at Duke studied the synthesis of various carbon-based materials, including carbon nanotubes and microporous carbon materials with controlled porosity. We worked closely with other team members to study the effect of pore size on the binding energy of hydrogen to the carbon –based materials. Our initial project focus was on the synthesis and purification of small diameter, single-walled carbon nanotubes (SWNTs) with well-controlled diameters for the study of their hydrogen storage properties as a function of diameters. We developed a chemical vapor deposition method that synthesized gram quantities of carbon nanotubes with

  14. Technology choice and development in Brazil: An assessment of Brazil's alternative fuel program and the agriculture, manufacturing, energy, and service sectors

    Science.gov (United States)

    Nolan, Lucy A.

    Technology choice profoundly affects a country's development process because capital-intensive and labor-intensive technologies have different socioeconomic linkages within the economy. This research examines the impacts of technology choice through the use of a social accounting matrix (SAM) framework. SAM-based modeling determines the direct and indirect effects of technology choice on development, particularly poverty alleviation in Brazil. Brazil's alternative fuel program was analyzed as a special example of technology choice. Two ethanol production technologies and the gasoline sector were compared; to make the study more robust, labor and capital intensive technologies were evaluated in the production of agriculture, manufacturing, energy, and services. Growth in these economic sectors was examined to assess the effects on employment, factor and household income, energy intensity, and carbon dioxide costs. Poverty alleviation was a focus, so income to unskilled agriculture labor, unskilled non-agriculture labor, and income to rural and urban households in poverty was also analyzed. The major research finding is that overall, labor-intensive technologies generate more employment, factor and household income, environmental and energy benefits to Brazil's economy than capital-intensive technologies. In addition, labor-intensive technologies make a particular contribution to poverty alleviation. The results suggest that policies to encourage the adoption of these technologies, especially in the agriculture and renewable energy sectors, are important because of their intersectoral linkages within the economy. Many studies have shown that Brazil's fuel ethanol program has helped to realize multiple macroeconomic objectives. However, this is the first empirical study to quantify its household income effects. The ethanol industry generated the most household income of the energy sectors. The research confirms a key finding of the appropriate technology literature

  15. [Dual energy computed tomography in diagnosis of urolithiasis: a new method for determining the chemical composition of urinary stones].

    Science.gov (United States)

    Martov, A G; Mazurenko, D A; Klimkova, M M; Sinitsyn, V E; Nersisyan, L A; Gadzhiev, N K

    2017-07-01

    The "gold standard" for the diagnosis and evaluation of urinary stones is native computed tomography, which allows determining stone localization and size of with high accuracy. However, this imaging technique has limited diagnostic usefulness in determining the stone chemical composition. The newly introduced method of dual-energy computed tomography, based on obtaining images at two different energy levels is highly effective in determining the composition of urinary stones. The review outlines the principles and methods of performing dual-energy computed tomography using various scanners. The authors analyze the results of using this method for diagnosing urolithiasis, determining the stone chemical composition and point out the limitations and difficulties encountered in its application.

  16. Evaluation of radiological versus chemical toxicity limits for varying enrichments of uranium for Department of Energy facilities.

    Science.gov (United States)

    O'Connell, Peter; Rabovsky, Joel; Foulke, Judith

    2010-02-01

    On 8 June 2007, the Department of Energy amended its occupational radiation protection rule Title 10 Code of Federal Regulations Part 835, Occupational Radiation Protection. The Department of Energy revised the radiation weighting factors, tissue weighting factors, and most of the dosimetric terms used in Title 10 Code of Federal Regulations Part 835 to reflect the recommendations for assessing dose and associated terminology from ICRP Publication 60, 1990 Recommendations of the ICRP on Radiological Protection. In support of the amendment, the Department of Energy is revising its guidance documents on evaluation of radiological vs. chemical toxicity limits for varying enrichments of uranium. The revised guidance is based on the updated dosimetric models and provides a useful tool for evaluating when either radiological or chemical toxicity concerns are more limiting.

  17. Modulation of a ligand's energy landscape and kinetics by the chemical environment.

    Science.gov (United States)

    Held, Martin; Imhof, Petra; Keller, Bettina G; Noé, Frank

    2012-11-26

    Understanding how the chemical environment modulates the predominant conformations and kinetics of flexible molecules is a core interest of biochemistry and a prerequisite for the rational design of synthetic catalysts. This study combines molecular dynamics simulation and Markov state models (MSMs) to a systematic computational strategy for investigating the effect of the chemical environment of a molecule on its conformations and kinetics. MSMs allow quantities to be computed that are otherwise difficult to access, such as the metastable sets, their free energies, and the relaxation time scales related to the rare transitions between metastable states. Additionally, MSMs are useful to identify observables that may act as sensors for the conformational or binding state of the molecule, thus guiding the design of experiments. In the present study, the conformation dynamics of UDP-GlcNAc are studied in vacuum, water, water + Mg(2+), and in the protein UDP-GlcNAc 2-epimerase. It is found that addition of Mg(2+) significantly affects the conformational stability, thermodynamics, and kinetics of UDP-GlcNAc. In particular, the slowest structural process, puckering of the GlcNAc sugar, depends on the overall conformation of UDP-GlcNAc and may thus act as a sensor of whether Mg(2+) is bound or not. Interestingly, transferring the molecule from vacuum to water makes the protein-binding conformations UDP-GlcNAc first accessible, while adding Mg(2+) further stabilizes them by specifically associating to binding-competent conformations. While Mg(2+) is not cocrystallized in the UDP-GlcNAc 2-epimerase complex, the selectively stabilized Mg(2+)/UDP-GlcNAc complex may be a template for the bound state, and Mg(2+) may accompany the binding-competent ligand conformation to the binding pocket. This serves as a possible explanation of the enhanced epimerization rate in the presence of Mg(2+). This role of Mg(2+) has previously not been described and opens the question whether

  18. Apparel Manufacture

    Science.gov (United States)

    1995-01-01

    Marshall Space Flight Center teamed with the University of Alabama in Huntsville (UAH) in 1989 on a program involving development of advanced simulation software. Concurrently, the State of Alabama chartered UAH to conduct a technology advancement program in support of the state's apparel manufacturers. In 1992, under contract to Marshall, UAH developed an apparel-specific software package that allows manufacturers to design and analyze modules without making an actual investment -- it functions on ordinary PC equipment. By 1995, Marshall had responded to requests for the package from more than 400 companies in 36 states; some of which reported savings up to $2 million. The National Garment Company of Missouri, for example, uses the system to design and balance a modular line before committing to expensive hardware; for setting up sewing lines; and for determining the composition of a new team.

  19. Voluntary agreements, implementation and efficiency. Swedish country study report. Covering the EKO-Energi programme. With case studies in pulp and paper and heavy vehicle manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Kaagstroem, Jonas; Aastrand, Kerstin; Helby, Peter

    2000-03-01

    The VAIE research project is concerned with voluntary agreements for improvement of industrial energy efficiency in five European countries. This national report deals with the Swedish EKO-Energi agreements. It includes case studies in pulp and paper and heavy vehicle manufacturing. The first chapter presents the principal aspects of the Swedish EKO-Energi programme, explains the selection of companies for case studies, and summarises the results of the national study. The chapter shows the EKO-Energi programme to be directed at a fairly exclusive part of Swedish industry, namely environmental front-runners striving for EMAS or ISO 14001 certification. It provides them with paid energy audits and with marketing support. It requires them to establish an energy management system, i.e. to include energy efficiency issues in their certification process. The agreements are 'soft' in the sense that they address mainly organisational issues, are based much on trust in the companies own dedication to improvement, and are very informal in the monitoring. On the balance, the EKO-Energi programme would seem to be a small, but reasonably effective programme, contributing particularly to such organisational developments as are important for long-term trends in industrial energy efficiency. The second chapter provides a brief introduction to the whole VAIE project and outlines the methodology of the study, explained in more detail in a separate report. The third chapter describes the progress of the EKO-Energi programme from policy formulation to implementation, and assesses a number of hypotheses concerning this process. Support is found for the hypotheses (a) that voluntary agreements tend to exclude the influence of third parties, (b) that they tend to continue the logic of previous policies, and (c) that expected short term energy savings tend to be very close to the baseline scenario. The fourth chapter describes how agreements with individual companies are made

  20. Benefits analysis for the production of fuels and chemicals using solar thermal energy. Final report

    Energy Technology Data Exchange (ETDEWEB)

    None

    1982-05-01

    Numerous possibilities exist for using high temperature solar thermal energy in the production of various chemicals and fuels (Sun Fuels). Research and development activities have focused on the use of feedstocks such as coal and biomass to provide synthesis gas, hydrogen, and a variety of other end-products. A Decision Analysis technique geared to the analysis of Sun Fuels options was developed. Conventional scoring methods were combined with multi-attribute utility analysis in a new approach called the Multi-Attribute Preference Scoring (MAPS) system. MAPS calls for the designation of major categories of attributes which describe critical elements of concern for the processes being examined. The six major categories include: Process Demonstration; Full-Scale Process, Feedstock; End-Product Market; National/Social Considerations; and Economics. MAPS calls for each attribute to be weighted on a simple scale for all of the candidate processes. Next, a weight is assigned to each attribute, thus creating a multiplier to be used with each individual value to derive a comparative weighting. Last, each of the categories of attributes themselves are weighted, thus creating another multiplier, for use in developing an overall score. With sufficient information and industry input, each process can be ultimately compared using a single figure of merit. After careful examination of available information, it was decided that only six of the 20 candidate processes were adequately described to allow a complete MAPS analysis which would allow direct comparisons for illustrative purposes. These six processes include three synthesis gas processes, two hydrogen and one ammonia. The remaining fourteen processes were subjected to only a partial MAPS assessment.

  1. Sense of coherence and burnout in the energy and chemicals industry: The moderating role of age

    Directory of Open Access Journals (Sweden)

    Sanet van der Westhuizen

    2015-03-01

    Full Text Available Orientation: Organisations are accommodating four different social generations in the working environment. This poses a challenge for Human Resources departments to manage these diverse age cohorts in the workforce, as they are likely to have different needs, values and variables affecting their wellness.Research purpose: The objective of the present study was to assess whether various age groups differ with regard to their sense of coherence and burnout, and whether age significantly moderates the relationship between sense of coherence and burnout.Motivation for the study: Although the literature review suggests that age groups may differ with regard to their sense of coherence and burnout, the findings seem to be somewhat inconclusive in this regard. There also seems to be a paucity of research examining the interaction effect between sense of coherence, burnout and age. Research approach, design and method: A cross-sectional quantitative survey approach was used. A nonprobability convenience sample of adults (N = 246 – employed in South Africa by an international integrated energy and chemicals company – participated in the study. Correlation, analysis of variance (ANOVA and hierarchical multiple regression analyses were performed to achieve the objectives of the study.Main findings: The results showed that employees between the ages of 51 and 60 years of age experienced higher levels of comprehensibility and lower levels of reduced professional efficacy than their younger counterparts. The relationship between sense of coherence and exhaustion was also stronger for employees between 51 and 60 years old than for younger age categories.Practical/managerial implications: The results of the study can be useful when planning human resource interventions to enhance the well-being of employees from different age groups.Contribution: The results of the study add new insights to the well-being literature by showing that employees’ age is

  2. Number concentration and chemical composition of ultrafine and nanoparticles from WTE (waste to energy) plants.

    Science.gov (United States)

    Cernuschi, Stefano; Giugliano, Michele; Ozgen, Senem; Consonni, Stefano

    2012-03-15

    Stack field testing at four municipal waste-to-energy (WTE) plants was conducted to investigate total number concentrations and size distributions in a size range extended towards the evaluation of ultrafine (UFP) and nanoparticle (NP) fractions with diameters smaller than 100nm and 50nm, respectively. Measurements were performed with a specifically designed sampling line, equipped with a dilution system and a particle counting device for measuring both primary particles in raw flue gases at stack conditions and the contributions of condensable origin, arising from their cooling and dilution immediately following stack release into the atmosphere. Average concentration levels detected ranged between 5×10(3)-6×10(5)cm(-3): for all sampling conditions, ultrafine fractions largely prevailed in number size distributions, with average diameters constantly located in the nanoparticle size range. Stack concentrations appeared to be influenced by the design and process configuration of flue gas cleaning systems, with most significant effects related to the presence of wet scrubbing units and the baghouse operating temperature of dry removal processes. Chemical speciation (i.e., trace metals, anions and cations, carbonaceous compounds) of size-resolved particulate fractions was performed on one of the plants. NP and UFP composition was essentially in accordance with the most important fuel and combustion process characteristics: in particular, the presence of chlorides and metal species was consistent with the respective waste feed content and their expected behavior during combustion and flue gas cleaning processes. Copyright © 2012 Elsevier B.V. All rights reserved.

  3. A quantum chemical approach to the free energy calculations in condensed systems: the QM/MM method combined with the theory of energy representation.

    Science.gov (United States)

    Takahashi, Hideaki; Matubayasi, Nobuyuki; Nakahara, Masaru; Nitta, Tomoshige

    2004-09-01

    A methodology has been proposed to compute the solvation free energy of a molecule described quantum chemically by means of quantum mechanical/molecular mechanical method combined with the theory of energy representation (QM/MM-ER). The present approximate approach is quite simple to implement and requires much less computational cost as compared with the free energy perturbation or thermodynamic integration. Furthermore, the electron distribution can be treated faithfully as a quantum chemical object, and it is no longer needed to employ the artificial interaction site model, a reduced form of the realistic electron distribution, which is commonly used in the conventional solution theory. The point of the present approach is to employ the QM solute with electron density fixed at its average distribution in order to make the solute-solvent interaction pairwise. Then, the solvation free energy can be computed within the standard framework of the energy representation. The remaining minor contribution originating from the many-body effect inherent in the quantum mechanical description can be evaluated separately within a similar framework if necessary. As a test calculation, the method has been applied to a QM water solute solvated by MM water solvent in ambient and supercritical states. The results of the QM/MM-ER simulations have been in excellent agreement with the experimental values. (c) 2004 American Institute of Physics

  4. The correlationship between the metabolizable energy content, chemical composition and color score in different sources of corn DDGS.

    Science.gov (United States)

    Jie, Yong-Z; Zhang, Jian-Y; Zhao, Li-H; Ma, Qiu-G; Ji, Cheng

    2013-09-25

    This study was conducted to evaluate the apparent metabolizable energy (AME) and true metabolizable energy (TME) contents in 30 sources of corn distillers dried grains with solubles (DDGS) in adult roosters, and establish the prediction equations to estimate the AME and TME value based on its chemical composition and color score. Twenty-eight sources of corn DDGS made from several processing plants in 11 provinces of China and others imported from the United States. DDGS were analyzed for their metabolizable energy (ME) contents, measured for color score and chemical composition (crude protein, crude fat, ash, neutral detergent fiber, acid detergent fiber), to predict the equation of ME in DDGS. A precision-fed rooster assay was used, each DDGS sample was tube fed (50 g) to adult roosters. The experiment was conducted as a randomized incomplete block design with 3 periods. Ninety-five adult roosters were used in each period, with 90 being fed the DDGS samples and 5 being fasted to estimate basal endogenous energy losses. Results showed that the AME ranged from 5.93 to 12.19 MJ/kg, TME ranged from 7.28 to 13.54 MJ/kg. Correlations were found between ME and ash content (-0.64, P sources energy digestibility and metabolizable energy content.

  5. Effect of temperature on a free energy and equilibrium constants during dry flue gas desulphurisation chemical reactions

    Directory of Open Access Journals (Sweden)

    Kuburović Miloš

    2002-01-01

    Full Text Available During dry flue gas desulphurisation (FGD dry particles of reagents are inserted (injected in the stream of flue gas, where they bond SO2. As reagents, the most often are used compounds of calcium (CaCO3, CaO or Ca(OH2. Knowledge of free energy and equilibrium constants of chemical reactions during dry FGD is necessary for understanding of influence of flue gas temperature to course of these chemical reactions as well as to SO2 bonding from flue gases.

  6. Tri-reforming as a process of CO2 utilization and a novel concept of energy storage in chemical products

    Directory of Open Access Journals (Sweden)

    Świrk Katarzyna

    2017-01-01

    In this paper two scenarios for methane tri-reforming implementation are discussed: (i Tri-reforming as a effective way for chemical CO2 utilization, without the separation of carbon dioxide from flue gases from fossil fuel-fired power stations, and (ii dry reforming of methane improved by the addition of water and oxygen, which may be applied as a chemical energy storage process. The literature on the subject of trireforming is shortly reviewed, including thermodynamics of the process, the possible conversions of methane and carbon dioxide, and proposed catalysts, both studied in tri-reforming, and in single processes (SRM, DRM and POM.

  7. 10 CFR 52.175 - Transfer of manufacturing license.

    Science.gov (United States)

    2010-01-01

    ... 10 Energy 2 2010-01-01 2010-01-01 false Transfer of manufacturing license. 52.175 Section 52.175 Energy NUCLEAR REGULATORY COMMISSION (CONTINUED) LICENSES, CERTIFICATIONS, AND APPROVALS FOR NUCLEAR POWER PLANTS Manufacturing Licenses § 52.175 Transfer of manufacturing license. A manufacturing license...

  8. RE-Powering Success Stories: Green Manufacturing

    Science.gov (United States)

    These success stories discuss sites on formerly contaminated lands, landfills, and mine sites that are manufacturing components for renewable energy, either solar panels, wind turbines, or other components.

  9. Energy management explained with the example of the chemical industry; Rationelle Energieverwendung am Beispiel der chemischen Industrie

    Energy Technology Data Exchange (ETDEWEB)

    Luecke, J.; Hornke, J.

    1995-12-31

    The chemical industry is a branch characterised by an intensive energy consumption and a strong orientation towards competition. Hence it aims at a low energy consumption in many different ways. The main effort is put on the reduction or avoidance of the energy demand at the processes. Progress at the environmental protection integrated into the production very often results in energy conservation. The research in the field of catalytic converters plays a key role. By the further development in the fields of chemical process technology and plant engineering new possibilities for energy conservation continue to be found. A considerable part of the energy demand is covered by the heat exchange during the process/within the processes. New conservation potentials can be found by efficient planning methods. Thermal energy that can not be used for the process itself is provided for other users, e.g. as waste heat steam. The characteristic for chemical industry sites is the combined power and heat generation. During the last 30 years the specific current consumption was reduced by more than 50% and the specific fuel consumption by more than 75%. Growth and energy consumption are not linked with each other in the field of chemical industry. (orig.) [Deutsch] Als energieintensive und wettbewerbsorientierte Branche bemueht sich die chemische Industrie auf vielfaeltige Weise um die sparsame Verwendung von Energie. Ein Schwerpunkt ist die Vermeidung oder Verminderung von Energiebedarf in den Prozessen. Fortschritte beim produktionsintegrierten Umweltschutz sind oft auch mit Energieeinsparungen verbunden. Eine Schluesselrolle kommt der Katalysatorforschung zu. Durch die Weiterentwicklung verfahrenstechnischer Grundoperationen und der Anlagentechnik werden staendig neue Moeglichkeiten zur Energieeinsparung erschlossen. Der prozessinterne Waermeaustausch traegt erheblich zur Deckung des Waermebedarfs bei. Durch leistungsfaehige Planungsmethoden wurden neue Einsparpotentiale

  10. Energy concepts for manufacturing companies

    OpenAIRE

    Unterberger, Eric; Reinhart, Gunther; Karl, Florian

    2014-01-01

    Die Verwendung volatiler Energien in der Produktion erfordert ein energieflexibles Produktionssystem. Dies ist bereits in der Fabrikplanung zu berücksichtigen um Energieangebot und -nachfrage im Betrieb besser aufeinander abstimmen zu können.

  11. Energy production and storage inorganic chemical strategies for a warming world

    CERN Document Server

    Crabtree, Robert H

    2013-01-01

    Energy production and storage are central problems for our time. In principle, abundant energy is available from the sun to run the earth in a sustainable way. Solar energy can be directly harnessed by agricultural and photovoltaic means, but the sheer scale of the energy demand poses severe challenges, for example any major competition between biomass production and food production would simply transfer scarcity from energy to food. Indirect use of solar energy in the form of wind looks also promising, especially for those regions not blessed with abundant sunlight. Other modes such as tidal

  12. LEAN Manufacturing

    DEFF Research Database (Denmark)

    Bilberg, Arne

      As part of an employment as Technology Architect at the company Linak in combination with research at the University of Southern Denmark, this paper will present results from a strategy process where Lean has been pointed out as being a very strategic element in the Linak Production System....... The mission with the strategy is to obtain competitive production in Denmark and in Western Europe based on the right combination of manufacturing principles, motivated and trained employees, level of automation, and cooperation with suppliers and customers worldwide. The strategy has resulted in technical...

  13. Energy absorption and exposure buildup factors for some polymers and tissue substitute materials: photon energy, penetration depth and chemical composition dependence.

    Science.gov (United States)

    Kurudirek, Murat; Özdemir, Yüksel

    2011-03-01

    The gamma ray energy absorption and exposure buildup factors have been calculated by using the five parameter geometric progression (GP) fitting formula for some polymers and tissue substitute materials in the energy region 0.015-15 MeV up to a penetration depth of 40 mean free paths. From the results, it is worth noting that significant variations occur in gamma ray buildup factors for the given polymers and tissue substitute materials depending on photon energy, penetration depth and chemical composition of the materials. Also, it was observed that there are significant variations between energy absorption (EABF) and exposure (EBF) buildup factors which may be due to the variations in chemical composition of the materials used. Finally, it is expected that the presented buildup factor data may be helpful in (a) estimating the effective dose to be given to patients in radiation therapy and diagnostics, hence allowing corrections to be made to the intensity of radiation, as it is somewhat problematic to evaluate the real absorbed dose in critical organs due to the probability of photon buildup somewhere inside the medium; (b) estimating the health hazards arising from the exposure of the human body to radiation, thus it will be helpful in controlling the exposure of the human body to radiation.

  14. Conversion of bioprocess ethanol to industrial chemical products - Applications of process models for energy-economic assessments

    Science.gov (United States)

    Rohatgi, Naresh K.; Ingham, John D.

    1992-01-01

    An assessment approach for accurate evaluation of bioprocesses for large-scale production of industrial chemicals is presented. Detailed energy-economic assessments of a potential esterification process were performed, where ethanol vapor in the presence of water from a bioreactor is catalytically converted to ethyl acetate. Results show that such processes are likely to become more competitive as the cost of substrates decreases relative to petrolium costs. A commercial ASPEN process simulation provided a reasonably consistent comparison with energy economics calculated using JPL developed software. Detailed evaluations of the sensitivity of production cost to material costs and annual production rates are discussed.

  15. Photoactivation studies of zinc porphyrin-myoglobin system and its application for light-chemical energy conversion.

    Science.gov (United States)

    Chang, Chin-Hao; Hu, Yi-Ting; Lo, Chen-Fu; Luo, Liyang; Lin, Hung-Ming; Chang, Cheng-Hsiang; Lin, Ching-Yao; Diau, Eric Wei-Guang; Wu, Tung-Kung

    2011-01-01

    An artificial zinc porphyrin-myoglobin-based photo-chemical energy conversion system, consisting of ZnPP-Mb or ZnPE(1)-Mb as a photosensitizer, NADP(+) as an electron acceptor, and triethanolamine as an electron donor, has been constructed to mimic photosystem I. The photoirradiated product is able to reduce a single-electron acceptor protein cytochrome c, but cannot catalyze the two-electron reduction of acetaldehyde by alcohol dehydrogenase, thus demonstrating a single electron transfer mechanism. Furthermore, the artificial system can bifunctionally promote oxidoredox reactions, depending on the presence or absence of a sacrificial electron donor, thus suggesting its potential application in electrochemical regeneration steps involved in chemical transformation and/or energy conversion.

  16. Chemical Potentials of Quarks Extracted from Particle Transverse Momentum Distributions in Heavy Ion Collisions at RHIC Energies

    Directory of Open Access Journals (Sweden)

    Hong Zhao

    2014-01-01

    Full Text Available In the framework of a multisource thermal model, the transverse momentum distributions of charged particles produced in nucleus-nucleus (A-A and deuteron-nucleus (d-A collisions at relativistic heavy ion collider (RHIC energies are investigated by a two-component revised Boltzmann distribution. The calculated results are in agreement with the PHENIX experimental data. It is found that the source temperature increases obviously with increase of the particle mass and incident energy, but it does not show an obvious change with the collision centrality. Then, the values of chemical potentials for up, down, and strange quarks can be obtained from the antiparticle to particle yield ratios in a wide transverse momentum range. The relationship between the chemical potentials of quarks and the transverse momentum with different centralities is investigated, too.

  17. Alternative bio-based solvents for extraction of fat and oils: solubility prediction, global yield, extraction kinetics, chemical composition and cost of manufacturing.

    Science.gov (United States)

    Sicaire, Anne-Gaëlle; Vian, Maryline; Fine, Frédéric; Joffre, Florent; Carré, Patrick; Tostain, Sylvain; Chemat, Farid

    2015-04-15

    The present study was designed to evaluate the performance of alternative bio-based solvents, more especially 2-methyltetrahydrofuran, obtained from crop's byproducts for the substitution of petroleum solvents such as hexane in the extraction of fat and oils for food (edible oil) and non-food (bio fuel) applications. First a solvent selection as well as an evaluation of the performance was made with Hansen Solubility Parameters and the COnductor-like Screening MOdel for Realistic Solvation (COSMO-RS) simulations. Experiments were performed on rapeseed oil extraction at laboratory and pilot plant scale for the determination of lipid yields, extraction kinetics, diffusion modeling, and complete lipid composition in term of fatty acids and micronutrients (sterols, tocopherols and tocotrienols). Finally, economic and energetic evaluations of the process were conducted to estimate the cost of manufacturing using 2-methyltetrahydrofuran (MeTHF) as alternative solvent compared to hexane as petroleum solvent.

  18. Chemical utilization of hydrogen from fluctuating energy sources – Catalytic transfer hydrogenation from charged Liquid Organic Hydrogen Carrier systems

    OpenAIRE

    Geburtig, Denise; Preuster, Patrick; Bösmann, Andreas; Müller, Karsten; Wasserscheid, Peter

    2016-01-01

    Liquid Organic Hydrogen Carrier (LOHC) systems offer a very attractive way for storing and distributing hydrogen from electrolysis using excess energies from solar or wind power plants. In this contribution, an alternative, high-value utilization of such hydrogen is proposed namely its use in steady-state chemical hydrogenation processes. We here demonstrate that the hydrogen-rich form of the LOHC system dibenzyltoluene/perhydro-dibenzyltoluene can be directly applied as sole source of hydrog...

  19. Micro-Cogeneration Incl. The Conversion of Chemical Energy of Biomass to Electric Energy and the Low Potential Heat

    Science.gov (United States)

    Huzvar, Jozef; Kapjor, Andrej

    2011-06-01

    This article deals with combined production of heat and electricity for small premises, such as households, where energy consumption is around few kilowatts. This proposal of micro co-generation unit uses as a heat source an automatic burner for combustion of wood pellets. Construction of an equipment for the heat transport can be designed using different basic ways of heat transfer. Electricity is produced by the two-stroke steam engine and the generator.

  20. FY 2000 report on the results of the project for measures for rationalization of the international energy utilization - the model project for the heightening of efficiency of the international energy consumption. 2/2. Model project for facilities for effective utilization of by-producing exhaust gases from chemical plant, etc.; 2000 nendo kokusai energy shohi koritsuka tou moderu jigyo seika hokokusho. Kagaku kojo fukusei haigasu tou yuko riyo setsubi moderu jigyo (2/2)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    For the purpose of contributing to the reduction in the energy consumption in China and the stable energy supply in Japan by heightening efficiency of the energy utilization in the petrochemical industry which is an industry of much energy consumption in China, a model project for facilities for effective utilization of by-producing gases from chemical plant, etc. was carried out, and the FY 2000 results were reported. Concretely, the combustion incinerator and combustion exhaust gas recovery facilities for waste water and gas were to be installed at acrylonitrile plant of petrochemical plant in China to recover the combustion exhaust gas as process gas used in plant for effective utilization. In this fiscal year, the detailed design and supply of electric instrumentation equipment and manufacture of boiler facilities were carried out according to the basic design made in the previous fiscal year. Further, the equipment manufactured in the previous year and this fiscal year were transported and inspected. The paper also reviewed drawings of the design of the facilities for part of which China takes responsibility. The separate volume (2/2) included drawings of valve, fire detector, orifice, thermocouple, motor control equipment, etc. (NEDO)