Chemical analysis of zinc electroplating solutions by x-ray fluorescence spectrometry

International Nuclear Information System (INIS)

Jung, Sung-Mo; Cho, Young-Mo; Na, Han-Gil

2007-01-01

A quantitative analysis method used to analyze chlorine, iron and zinc in electroplating solutions, using X-ray spectrometry in atmospheric He mode, is proposed. The present research concerns the replacement of the conventional analyses of electroplating solutions with rapid and reproducible quantification using X-ray fluorescence spectrometer. An in-depth investigation conducted in the present study identifies the species present in the real electroplating solutions. XRD patterns and semi-quantitative results for the electroplating solutions show synthetic standards based on the compositional range of solutions by analyzing the electroplating solutions obtained in real processes. 28 calibration standard solutions are prepared by diluting liquid standard solutions certified by titration and ICP-OES analyses used to construct the XRF calibration curves for Cl, Fe and Zn. The suggested method showed satisfactory precision and accuracy in the analysis of electroplating solutions. The present study provides evidences that the proposed XRF spectrometry could be an alternative analytical method to replace the conventional techniques by comparing the uncertainties estimated for each method. (author)

Electroplated zinc-cobalt alloy

International Nuclear Information System (INIS)

Carpenter, D.E.O.S.; Farr, J.P.G.

2005-01-01

Recent work on the deposition and use of ectrodeposited zinc-cobalt alloys is surveyed. Alloys containing lower of Nuclear quantities of cobalt are potentially more useful. The structures of the deposits is related to their chemical and mechanical properties. The inclusion of oxide and its role in the deposition mechanism may be significant. Chemical and engineering properties relate to the metallurgical structure of the alloys, which derives from the mechanism of deposition. The inclusion of oxides and hydroxides in the electroplate may provide evidence for this mechanism. Electrochemical impedance measurements have been made at significant deposition potentials, in alkaline electrolytes. These reveal a complex electrode behaviour which depends not only on the electrode potential but on the Co content of the electrolyte. For the relevant range of cathodic potential zinc-cobalt alloy electrodeposition occurs through a stratified interface. The formation of an absorbed layer ZnOH/sup +/ is the initial step, this inhibits the deposition of cobalt at low cathodic potentials, so explaining its 'anomalous deposition'. A porous layer of zinc forms on the adsorbed ZnOH/sup +/ at underpotential. As the potential becomes more cathodic, cobalt co- deposits from its electrolytic complex forming a metallic solid solution of Co in Zn. In electrolytes containing a high concentration of cobalt a mixed entity (ZnCo)/sub +/ is assumed to adsorb at the cathode from which a CoZn intermetallic deposits. (author)

Embrittlement of nickel-, cobalt-, and iron-base superalloys by exposure to hydrogen

Science.gov (United States)

Gray, H. R.

1975-01-01

Five nickel-base alloys (Inconel 718, Udimet 700, Rene 41, Hastelloy X, and TD-NiCr), one cobalt-base alloy (L-605), and an iron-base alloy (A-286) were exposed in hydrogen at 0.1 MN/sq m (15 psi) at several temperatures in the range from 430 to 980 C for as long as 1000 hours. These alloys were embrittled to varying degrees by such exposures in hydrogen. Embrittlement was found to be: (1) sensitive to strain rate, (2) reversible, (3) caused by large concentrations of absorbed hydrogen, and (4) not associated with any detectable microstructural changes in the alloys. These observations are consistent with a mechanism of internal reversible hydrogen embrittlement.

Electroplating U-0.75 Ti, 105-mm, XM774 penetrators with nickel and zinc

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.

1976-06-01

Procedures were developed and utilized whereby 105-mm U-Ti penetrators were plated with 1.0 mil of nickel and 0.2 mil of zinc and then chromated. Twenty-three full-size penetrators were coated to demonstrate the feasibility of the system and to provide parts for ballistic tests. Dimensional inspection of the parts before and after etching and plating revealed the coating process to be viable and repeatable

RECYCLING NICKEL ELECTROPLATING RINSE WATERS BY LOW TEMPERATURE EVAPORATION AND REVERSE OSMOSIS

Science.gov (United States)

Low temperature evaporation and reverse osmosis systems were each evaluated (on a pilot scale) on their respective ability to process rinse water collected from a nickel electroplating operation. Each system offered advantages under specific operating conditions. The low temperat...

Electrodeposition behavior of nickel and nickel-zinc alloys from the zinc chloride-1-ethyl-3-methylimidazolium chloride low temperature molten salt

International Nuclear Information System (INIS)

Gou Shiping; Sun, I.-W.

2008-01-01

The electrodeposition of nickel and nickel-zinc alloys was investigated at polycrystalline tungsten electrode in the zinc chloride-1-ethyl-3-methylimidazolium chloride molten salt. Although nickel(II) chloride dissolved easily into the pure chloride-rich 1-ethyl-3-methylimidazolium chloride ionic melt, metallic nickel could not be obtained by electrochemical reduction of this solution. The addition of zinc chloride to this solution shifted the reduction of nickel(II) to more positive potential making the electrodeposition of nickel possible. The electrodeposition of nickel, however, requires an overpotential driven nucleation process. Dense and compact nickel deposits with good adherence could be prepared by controlling the deposition potential. X-ray powder diffraction measurements indicated the presence of crystalline nickel deposits. Non-anomalous electrodeposition of nickel-zinc alloys was achieved through the underpotential deposition of zinc on the deposited nickel at a potential more negative than that of the deposition of nickel. X-ray powder diffraction and energy-dispersive spectrometry measurements of the electrodeposits indicated that the composition and the phase types of the nickel-zinc alloys are dependent on the deposition potential. For the Ni-Zn alloy deposits prepared by underpotential deposition of Zn on Ni, the Zn content in the Ni-Zn was always less than 50 atom%

Zinc-induced embrittlement in nickel-base superalloys by simulation and experiment

Science.gov (United States)

Otis, Richard; Waje, Mahesh; Lindwall, Greta; Jefferson, Tiffany; Lange, Jeremy; Liu, Zi-Kui

2017-09-01

The high cost of Re has driven interest in processes for recovering Re from scrap superalloy parts. In this work thermodynamic modelling is used to study Zn-induced embrittlement of a superalloy and to direct experiments. Treating superalloy powder with Zn vapour reduces the average particle size after milling from approximately ?m to 0.5-10 ?m, vs. ?m for untreated powder. Simulations predict the required treatment time to increase with temperature. Agreement between predictions and experiments suggests that an embrittling liquid forms in less than an hour of Zn vapour treatment between 950-1000 ?C and partial pressures of Zn between 14-34 kPa (2-5 psi).

Epitaxial growth of zinc on ferritic steel under high current density electroplating conditions

International Nuclear Information System (INIS)

Greul, Thomas; Comenda, Christian; Preis, Karl; Gerdenitsch, Johann; Sagl, Raffaela; Hassel, Achim Walter

2013-01-01

Highlights: •EBSD of electroplated Zn on Fe or steel was performed. •Zn grows epitaxially on electropolished ferritic steel following Burger's orientation relation. •Surface deformation of steel leads to multiple electroplated zinc grains with random orientation. •Zn grows epitaxially even on industrial surfaces with little surface deformation. •Multiple zinc grains on one steel grain can show identical orientation relations. -- Abstract: The dependence of the crystal orientation of electrodeposited zinc of the grain orientation on ferritic steel substrate at high current density deposition (400 mA cm −2 ) during a pulse-plating process was investigated by means of EBSD (electron backscatter diffraction) measurements. EBSD-mappings of surface and cross-sections were performed on samples with different surface preparations. Furthermore an industrial sample was investigated to compare lab-coated samples with the industrial process. The epitaxial growth of zinc is mainly dependent on the condition of the steel grains. Deformation of steel grains leads to random orientation while zinc grows epitaxially on non-deformed steel grains even on industrial surfaces

Fractography of hydrogen-embrittled iron-chromium-nickel alloys

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1980-01-01

Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen environment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode

Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin.

Science.gov (United States)

Benvenuti, T; Rodrigues, Mas; Arenzon, A; Bernardes, A M; Zoppas-Ferreira, J

2015-05-01

The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO). The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC) was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin

Directory of Open Access Journals (Sweden)

T Benvenuti

Full Text Available The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO. The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

Square pulse current wave’s effect on electroplated nickel hardness

Directory of Open Access Journals (Sweden)

Bibian Alonso Hoyos

2006-09-01

Full Text Available The effects of frequency, average current density and duty cycle on the hardness of electroplated nickel were studied in Watts and sulphamate solutions by means of direct and square pulse current. The results in Watts’ solutions revealed greater hardness at low duty cycle, high average current density and high square pulse current frequency. There was little variation in hardness in nickel sulphamate solutions to changes in duty cycle and wave frequency. Hardness values obtained in the Watts’ bath with square pulse current were higher than those achieved with direct current at the same average current density; such difference was not significant in sulphamate bath treatment.

MEMS device for bending test: measurements of fatigue and creep of electroplated nickel

DEFF Research Database (Denmark)

Larsen, Kristian Pontoppidan; Rasmussen, Anette Alsted; Ravnkilde, Jan Tue

2003-01-01

In situ bending test devices with integrated electrostatic actuator were fabricated in electroplated nanocrystalline nickel. The device features approximately pure in-plane bending of the test beam. The excitation of the test beam has fixed displacement amplitude as the actuation electrodes...

Controlled electroplating and electromigration in nickel electrodes for nanogap formation

Energy Technology Data Exchange (ETDEWEB)

De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W [Cavendish Laboratory, University of Cambridge, J J Thomson Avenue, Cambridge CB3 0HE (United Kingdom); Leon Felix, Lizbet; Bustamante Dominguez, Angel [Laboratorio de Ceramicos y Nanomateriales, Universidad Nacional Mayor de San Marcos, Ap. Postal 14-0149, Lima (Peru); Khondaker, Saiful I [NanoScience Technology Center and Department of Physics, University of Central Florida, Orlando, FL 32826 (United States); Majima, Yutaka, E-mail: ld301@cam.ac.uk, E-mail: luisitodv@yahoo.es [Materials and Structures Laboratory, Tokyo Institute of Technology, 4259 Nagatsuta-cho, Midori-ku, Yokohama 226-8503 (Japan)

2010-11-05

We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is {approx} 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

Controlled electroplating and electromigration in nickel electrodes for nanogap formation

International Nuclear Information System (INIS)

De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W; Leon Felix, Lizbet; Bustamante Dominguez, Angel; Khondaker, Saiful I; Majima, Yutaka

2010-01-01

We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is ∼ 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

Polynitroaniline as brightener for zinc–nickel alloy plating from non ...

Indian Academy of Sciences (India)

Corrosion resistance test revealed good protection of base metal by zinc–nickel coating obtained from the ... Electroplated zinc coatings are considered as one of the many ways of corrosion ... oxidation of orthonitroaniline. Graphite electrodes ...

Amine-functionalized mesoporous polymer as potential sorbent for nickel preconcentration from electroplating wastewater.

Science.gov (United States)

Islam, Aminul; Zaidi, Noushi; Ahmad, Hilal; Kumar, Suneel

2015-05-01

In this study, mesoporous glycidyl methacrylate-divinylbenzene-based chelating resin was synthesized and grafted with diethylenetriamine through epoxy ring-opening reaction. The synthesized resin was characterized by elemental analysis, infrared spectroscopy, surface area and pore size analysis, scanning electron microscopy, energy-dispersive spectroscopy, and thermogravimetry. The resin was used for the first time as an effective sorbent for the preconcentration of nickel in electroplating wastewater samples. The analytical variables like pH, flow rate for sorption/desorption, and eluate selection were systematically investigated and optimized. The uniform and monolayer sorption behavior of resin for nickel was proved by an evident fit of the equilibrium data to a Langmuir isotherm model. Under optimized conditions, the resin was observed to show a good sorption capacity of 20.25 mg g(-1) and >96% recovery of nickel even in the presence of a large number of competitive matrix ions. Its ability to extract trace amount of nickel was exhibited by low preconcentration limit (5.9 μg L(-1)). The calibration curve was found to be linear (R(2) = 0.998) in the concentration range of 6.0-400.0 μg L(-1). Coefficient of variation of less than 5 for all the analysis indicated good reproducibility. The reliability was evaluated by the analysis of standard reference material (SRM) and recovery experiments. The applicability of the resin for the systematic preconcentration of nickel is substantiated by the analysis of electroplating wastewater and river water samples. Graphical abstract ᅟ.

Protective effects of zinc acetate toward the toxicity of nickelous acetate in rats

International Nuclear Information System (INIS)

Waalkes, M.P.; Kasprzak, K.S.; Ohshima, M.; Poirier, L.A.

1985-01-01

This study was designed to determine the effects of zinc pretreatment on the acute toxicity of nickel. Male Fischer rats received either nickel alone (i.p.), zinc alone (s.c.), zinc plus nickel, or saline (i.p. and s.c.; controls). Zinc pretreatment significantly increased the 14-day survival of nickel-related rats. Zinc did not, however, prevent the reduction in weight gain over 2 weeks seen with nickel treatment. Histopathologically, at 120 h following nickel exposure, kidneys in the group receiving nickel alone generally showed moderate nephropathy (multifocal proximal tubule degeneration with necrosis) while in the zinc plus nickel group the nephropathy was generally mild. Zinc pretreatment had no apparent effect on the pharmacokinetics of nickel over 24 h as assessed by urinary excretion, blood levels or organ distribution. Zinc pretreatment also did not alter the subcellular distribution of renal nickel 6 h after nickel exposure. Enhanced synthesis of metallothionein did not appear to play a critical role in the reduction of nickel toxicity, since renal concentrations of this metalbuilding protein, although elevated compared to control, were not different in rats receiving zinc and nickel or zinc alone. Zinc pretreatment did, however, have marked effect on nickel-induced hyperglycemia, reducing both the duration and severity of elevated blood glucose levels. Results of the study show that zinc can prevent some of the toxic effects of nickel and that the mechanism of this action does not appear to involve either metalothionein or alterations in the pharmacokinetics of nickel. (author)

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

International Nuclear Information System (INIS)

El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Starck, B.; Remy, P.

2008-01-01

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni 2 H compound, as shown by GIXRD.

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

Energy Technology Data Exchange (ETDEWEB)

El Hajjami, A. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France); Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Gigandet, M.P. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France)], E-mail: marie-pierre.gigandet@univ-fcomte.fr; De Petris-Wery, M. [Institut Universitaire de Technologie d' Orsay, Universite Paris XI, Plateau de Moulon, 91400 Orsay (France); Catonne, J.C. [Professeur Honoraire du Conservatoire national des arts et metiers (CNAM), Paris (France); Duprat, J.J.; Thiery, L.; Raulin, F. [Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Starck, B.; Remy, P. [Lisi Automotive, 28 faubourg de Belfort, BP 19, 90101 Delle Cedex (France)

2008-12-30

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni{sub 2}H compound, as shown by GIXRD.

Effect of nickel introduced by electroplating on pyrocarbon deposition of carbon-fiber preforms

Directory of Open Access Journals (Sweden)

Ren Yancai

2014-08-01

Full Text Available In order to improve the deposition rate and microstructure of pyrocarbon, nickel was introduced by electroplating on carbon fibers and used as a catalyst during the deposition of pyrocarbon at 1000 °C using methane as a precursor gas. The distribution of nickel catalyst and the microstructure of pyrocarbon were characterized by scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS, X-ray diffraction (XRD, and Raman micro-spectrometry. Results show that nano-sized nickel particles could be well distributed on carbon fibers and the pyrocarbon deposited catalytically had a smaller d002 value and a higher graphitization degree compared with that without catalyst. In addition, the deposition rate of pyrocarbon in each hour was measured. The deposition rate of pyrocarbon in the first hour was more than 10 times when carbon cloth substrates were doped with nickel catalysts as compared to the pure carbon cloths. The pyrocarbon gained by rapid deposition may include two parts, which are generation directly on the nickel catalyst and formation with the carbon nanofibers as crystal nucleus.

Zinc-nickel alloy electrodeposits for water electrolysis

Energy Technology Data Exchange (ETDEWEB)

Sheela, G.; Pushpavanam, Malathy; Pushpavanam, S. [Central Electrochemical Research Inst., Karaikudi (India)

2002-06-01

Electrodeposited zinc-nickel alloys of various compositions were prepared. A suitable electrolyte and conditions to produce alloys of various compositions were identified. Alloys produced on electroformed nickel foils were etched in caustic to leach out zinc and to produce the Raney type, porous electro catalytic surface for hydrogen evolution. The electrodes were examined by polarisation measurements, to evaluate their Tafel parameters, cyclic voltammetry, to test the change in surface properties on repeated cycling, scanning electron microscopy to identify their microstructure and X-ray diffraction. The catalytic activity as well as the life of the electrode produced from 50% zinc alloy was found to be better than others. (Author)

Drilling of optical glass with electroplated diamond tools

Science.gov (United States)

Wang, A. J.; Luan, C. G.; Yu, A. B.

2010-10-01

K9 optical glass drilling experiments were carried out. Bright nickel electroplated diamond tools with small slots and under heat treatment in different temperature were fabricated. Scan electro microscope was applied to analyze the wear of electroplated diamond tool. The material removal rate and grinding ratio were calculated. Machining quality was observed. Bond coating hardness was measured. The experimental results show that coolant is needed for the drilling processes of optical glasses. Heat treatment temperature of diamond tool has influence on wearability of diamond tool and grinding ratio. There were two wear types of electroplated diamond tool, diamond grit wear and bond wear. With the machining processes, wear of diamond grits included fracture, blunt and pull-out, and electroplated bond was gradually worn out. High material removal rates could be obtained by using diamond tool with suitable slot numbers. Bright nickel coating bond presents smallest grains and has better mechanical properties. Bright nickel electroplated diamond tool with slot structure and heat treatment under 200°C was suitable for optical glass drilling.

Histidine protects against zinc and nickel toxicity in Caenorhabditis elegans.

Directory of Open Access Journals (Sweden)

John T Murphy

2011-03-01

Full Text Available Zinc is an essential trace element involved in a wide range of biological processes and human diseases. Zinc excess is deleterious, and animals require mechanisms to protect against zinc toxicity. To identify genes that modulate zinc tolerance, we performed a forward genetic screen for Caenorhabditis elegans mutants that were resistant to zinc toxicity. Here we demonstrate that mutations of the C. elegans histidine ammonia lyase (haly-1 gene promote zinc tolerance. C. elegans haly-1 encodes a protein that is homologous to vertebrate HAL, an enzyme that converts histidine to urocanic acid. haly-1 mutant animals displayed elevated levels of histidine, indicating that C. elegans HALY-1 protein is an enzyme involved in histidine catabolism. These results suggest the model that elevated histidine chelates zinc and thereby reduces zinc toxicity. Supporting this hypothesis, we demonstrated that dietary histidine promotes zinc tolerance. Nickel is another metal that binds histidine with high affinity. We demonstrated that haly-1 mutant animals are resistant to nickel toxicity and dietary histidine promotes nickel tolerance in wild-type animals. These studies identify a novel role for haly-1 and histidine in zinc metabolism and may be relevant for other animals.

Radiation embrittlement of WWER-1000 reactor vessel steels

International Nuclear Information System (INIS)

Nikolaeva, A.V.; Nikolaev, Yu.A.; Kevorkyan, Yu.R.

2001-01-01

Results obtained on the blank samples of materials of the WWER-1000 vessels irradiated by low density neutron flux are discussed. Chemical composition of the materials is characterized by the low content of the impurities (copper and phosphorus) and high content of nickel. Dependence of the radiation embrittlement of the WWER-1000 vessel materials on metallurgic variables and damage dose is treated. The research showed that nickel largely enhanced the radiation embrittlement. New dependences for determination of the radiation embrittlement real rate of the WWER-1000 vessel materials and its conservative estimation were developed [ru

Electroplating offers embrittlement protection

Science.gov (United States)

Daniels, C. M., Jr.

1970-01-01

Thin copper electrodeposited layer protects metal parts in environments with which they may be incompatible. Originally developed for main engine of Space Shuttle where high strength nickle alloy bellows must operate in high-pressure hydrogen, technique protects nickel and is unaffected by forming process or subsequent heat treatment and preinstallation processing.

THE EFFECT OF IRON ION TO THE REMOVAL OF NICKEL ION FROM ELECTROPLATING WASTEWATER USING DOUBLE CHAMBER ELECTRODEPOSITION CELL (DCEC REACTOR

Directory of Open Access Journals (Sweden)

Djaenudin Djaenudin

2017-05-01

Full Text Available Modern society demands industrial technology advances to produce products that have high durability and long utilization lives. Materials made from ferrous metal become a solution to meet these industry needs. Ferrous metal is corrosive and it requires more care to support the performance. Electroplating or metal coating applied to iron or nickel solves this problem. In the production process, the usage of nickel is only 30%-40% and the remaining 60-70% is wasted through effluent. Nickel is a toxic heavy metal that can cause cancer. The purpose of this study is to evaluate the effect of iron concentration on nickel metal removal in electroplating wastewater using an insulated electrolytic reactor double chamber electrodeposition cell (DCEC. The result of this study shows that any ratio variation of iron concentration to nickel gives varying impacts on nickel removal efficiency, electric current efficiency, and specific energy. On the fourth variation, the iron ratio of 1.29% removed 83.1% nickel (the highest removal efficiency at the cost of 20.687 kWh / kg specific energy. The number is extremely high for energy needs. On the other hand, the variation of iron ratio of 1.73% consumpting only 15.067 kWh / kg, the lowest specific energy needs, resulted in the lowest removal efficiency of 63.6%.

Use of radioactive tracers in chemical reactions. the displacement of zinc-nickel complexes with quantitative determination of nickel

International Nuclear Information System (INIS)

Mazzilli, B.; Saiki, M.

1983-01-01

The present paper presents a method for the determination of small quantities of nickel radioactive tracers. An analytical application of the displacement reaction between nickel and zinc ethylenediaminetetraacetate labeled with zinc-65 is pursued. This method is based on the extraction of radioactive zinc displaced by nickel from the zinc chelate into a dithizone-carbon tetrachloride solution and the subsequent measurement of the activity of an aliquot of the extract. The method is very sensitive and nickel can be measured in concentrations as small as 0.1 μg/ml or even less, depending on the specific activity of the radioreagent used. The precision and the accuracy of the method are determined. The problem of interferences is also investigated and an attempt is made in order to eliminate them by using masking agents or by means of a previous separation between nickel and other interfering metals. (Author) [pt

Assessment of the effectiveness of orange (Citrus reticulata) peel in the recovery of nickel from electroplating wastewater.

Science.gov (United States)

Hussein, Rim A

2014-12-01

Wastewater discharged from electroplating industry contains different concentrations of heavy metals, which when released into the environment pose a health hazard to human beings. The aim of this study was to assess the effectiveness of orange peel as an adsorbent in the recovery of Nickel (Ni) from electroplating wastewater. The effectiveness of orange peel as an adsorbent was assessed by determining the optimum conditions of adsorption (adsorbent dose, pH, and contact time), calculating the recovery percentage, and characterizing the orange peel sludge resulting from adsorption/desorption process as being hazardous or not. Under optimum conditions for adsorption, orange peel was found to be an effective adsorbent of Ni from electroplating wastewater. It achieved 59.28% removal of the metal from a solution containing 528 mg/l, at a dose of 60 g/l, at pH 7, and for 1-h contact time. The nickel uptake capacity of orange peel was calculated to be 5.2 mg/g. Using HCl for desorption of adsorbed Ni, a recovery of 44.46% of Ni discharged in the wastewater could be reached. Orange peel resulting from the adsorption/desorption process was characterized as being nonhazardous. Orange peel was found to be effective in the recovery of nearly half of the amount of Ni discharged in electroplating wastewater. Further studies are required to determine (a) the impact of the recovered NiCl2 solution on the quality of the plated product, (b) the effect of activation of orange peel on the adsorption process, and (c) the number of cycles during which orange peel can be reused as an effective adsorbent.

Plasma source ion implantation of ammonia into electroplated chromium

International Nuclear Information System (INIS)

Scheuer, J.T.; Walter, K.C.; Rej, D.J.; Nastasi, M.; Blanchard, J.P.

1995-01-01

Ammonia gas (NH 3 ) has been used as a nitrogen source for plasma source ion implantation processing of electroplated chromium. No evidence was found of increased hydrogen concentrations in the bulk material, implying that ammonia can be used without risking hydrogen embrittlement. The retained nitrogen dose of 2.1 x 10 17 N-at/cm 2 is sufficient to increase the surface hardness of electroplated Cr by 24% and decrease the wear rate by a factor of 4

Liquid and Solid Metal Embrittlement.

Science.gov (United States)

1981-09-05

example, embrittlement of AISI 4140 steel begins at T/T, - 0.75 for cadmium, and 0.85 for lead and tin environments (2). In a few cases, e.g. zinc...has recently proposed, however, that liquid zinc can penetrate to very near the tip of a sharp crack in 4140 steel, based upon both direct observation...long could be detected, was observed in delayed failure experi- ments on unnotched 4140 steel, in the quenched and tempered condi- tion, embrittled by

Corrosion and protection of uranium alloy penetrators

International Nuclear Information System (INIS)

Weirick, L.J.; Johnson, H.R.; Dini, J.W.

1975-06-01

Penetrators made from either a U--3/4 percent Ti alloy or a U--3/4 percent Mo--3/4 percent Zr--3/4 percent Nb--1/2 percent Ti alloy (''Quad'') corrode mildly in moist air, significantly in moist nitrogen, and severely in salt fog. Adequate protection was provided in moist air and nitrogen by coating with electroplated nickel, electroplated nickel and zinc with a chromate finish, and galvanized zinc with a chromate finish. In salt fog, electroplated nickel offered only temporary protection whereas galvanized zinc and electroplated nickel-zinc provided long-lasting protection. The resistance of uncoated penetrators was affected variously by dissimilar metal couplings. Aluminum protected the Quad alloy and adversely affected the U--3/4 percent Ti alloy, whereas steel enhanced localized corrosion in both. (U.S.)

Electroplating on titanium alloy

Science.gov (United States)

Lowery, J. R.

1971-01-01

Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

Reliability and validity of expert assessment based on airborne and urinary measures of nickel and chromium exposure in the electroplating industry

Science.gov (United States)

Chen, Yu-Cheng; Coble, Joseph B; Deziel, Nicole C.; Ji, Bu-Tian; Xue, Shouzheng; Lu, Wei; Stewart, Patricia A; Friesen, Melissa C

2014-01-01

The reliability and validity of six experts’ exposure ratings were evaluated for 64 nickel-exposed and 72 chromium-exposed workers from six Shanghai electroplating plants based on airborne and urinary nickel and chromium measurements. Three industrial hygienists and three occupational physicians independently ranked the exposure intensity of each metal on an ordinal scale (1–4) for each worker's job in two rounds: the first round was based on responses to an occupational history questionnaire and the second round also included responses to an electroplating industry-specific questionnaire. Spearman correlation (rs) was used to compare each rating's validity to its corresponding subject-specific arithmetic mean of four airborne or four urinary measurements. Reliability was moderately-high (weighted kappa range=0.60–0.64). Validity was poor to moderate (rs= -0.37–0.46) for both airborne and urinary concentrations of both metals. For airborne nickel concentrations, validity differed by plant. For dichotomized metrics, sensitivity and specificity were higher based on urinary measurements (47–78%) than airborne measurements (16–50%). Few patterns were observed by metal, assessment round, or expert type. These results suggest that, for electroplating exposures, experts can achieve moderately-high agreement and (reasonably) distinguish between low and high exposures when reviewing responses to in-depth questionnaires used in population-based case-control studies. PMID:24736099

Reliability and validity of expert assessment based on airborne and urinary measures of nickel and chromium exposure in the electroplating industry.

Science.gov (United States)

Chen, Yu-Cheng; Coble, Joseph B; Deziel, Nicole C; Ji, Bu-Tian; Xue, Shouzheng; Lu, Wei; Stewart, Patricia A; Friesen, Melissa C

2014-11-01

The reliability and validity of six experts' exposure ratings were evaluated for 64 nickel-exposed and 72 chromium-exposed workers from six Shanghai electroplating plants based on airborne and urinary nickel and chromium measurements. Three industrial hygienists and three occupational physicians independently ranked the exposure intensity of each metal on an ordinal scale (1-4) for each worker's job in two rounds: the first round was based on responses to an occupational history questionnaire and the second round also included responses to an electroplating industry-specific questionnaire. The Spearman correlation (r(s)) was used to compare each rating's validity to its corresponding subject-specific arithmetic mean of four airborne or four urinary measurements. Reliability was moderately high (weighted kappa range=0.60-0.64). Validity was poor to moderate (r(s)=-0.37-0.46) for both airborne and urinary concentrations of both metals. For airborne nickel concentrations, validity differed by plant. For dichotomized metrics, sensitivity and specificity were higher based on urinary measurements (47-78%) than airborne measurements (16-50%). Few patterns were observed by metal, assessment round, or expert type. These results suggest that, for electroplating exposures, experts can achieve moderately high agreement and (reasonably) distinguish between low and high exposures when reviewing responses to in-depth questionnaires used in population-based case-control studies.

Mortality among workers in a die-casting and electroplating plant.

Science.gov (United States)

Silverstein, M; Mirer, F; Kotelchuck, D; Silverstein, B; Bennett, M

1981-01-01

A proportional mortality and case-referent analysis of 238 deaths among hourly employees in an automobile hardware manufacturing plant was conducted. The major operations of the plant were zinc die casting and electroplating. Chemical exposure included die-casting emissions and mists from chrome and nickel plating. The chief proportional mortality finding was a significant excess of lung cancer among both white men and women. A case-referent analysis indicated a possible association between lung cancer and work in certain departments. The findings support the hypothesis of a work-related carcinogenic risk. Follow-up recommendations have been made.

Fate of zinc in an electroplating sludge during electrokinetic treatments.

Science.gov (United States)

Liu, Shou-Heng; Wang, H Paul

2008-08-01

Chemical structure of zinc in the electrokinetic treatments of an electroplating sludge has been studied by in situ extended X-ray absorption fine structural (EXAFS) and X-ray absorption near edge structural (XANES) spectroscopies in the present work. The least-square fitted XANES spectra indicate that the main zinc compounds in the sludge were ZnCO(3) (75%), ZnOSiO(2) (17%) and Zn(OH)(2) (7%). Zinc in the sludge possessed a Zn-O bond distance of 2.07 A with a coordination number (CN) of 5. In the second shells, the bond distance of Zn-(O)-Si was 3.05 A (CN=2). An increase of Zn-(O)-Si (0.05 A) with a decrease of its CN (from 5 to <1) was found in the early stage of the electrokinetic treatment. Prolong the electrokinetic treatment time to 180 min, about 34% of Zn(II) was dissolved into the aqueous phase and about 68% of Zn(II) in the sludge (or 23% of total zinc) was migrated to the cathode under the electric field (5 V cm(-1)). The dissolution and electromigration rates of Zn(II) in the sludge were 1.0 and 0.6 mmol h(-1)g(-1) sludge, respectively during the electrokinetic treatment. This work also exemplifies the utilization of in situ EXAFS and XANES for revealing speciation and possible reaction pathways during the course of zinc recycling from the sludge by electrokinetic treatments.

Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

International Nuclear Information System (INIS)

Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae; Choi, Byoung Gun; Jeong, Dong Hyuk

2016-01-01

A betavoltaic battery was prepared using radioactive 63 Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63 Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm 2 . The difference of the short-circuit currents (I sc ) between the pre- and postdeposition of 63 Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance

The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

Science.gov (United States)

Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

2009-10-15

The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge.

An evaluation of airborne nickel, zinc, and lead exposure at hot dip galvanizing plants.

Science.gov (United States)

Verma, D K; Shaw, D S

1991-12-01

Industrial hygiene surveys were conducted at three hot dip galvanizing plants to determine occupational exposure to nickel, zinc, and lead. All three plants employed the "dry process" and used 2% nickel, by weight, in their zinc baths. A total of 32 personal and area air samples were taken. The air samples were analyzed for nickel, zinc, and lead. Some samples were also analyzed for various species of nickel (i.e., metallic, soluble, and oxidic). The airborne concentrations observed for nickel and its three species, zinc, and lead at the three plants were all well below the current and proposed threshold limit values recommended by the American Conference of Governmental Industrial Hygienists (ACGIH).

Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

International Nuclear Information System (INIS)

Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

1997-01-01

Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter. (author)

Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

International Nuclear Information System (INIS)

Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

1997-10-01

Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter

Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

Energy Technology Data Exchange (ETDEWEB)

Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Choi, Byoung Gun [Human Interface SoC Research Section, Electronics and Telecommunications Research Institute (ETRI), Daejeon (Korea, Republic of); Jeong, Dong Hyuk [Dongnam Institute of Radiological and Medical Science, Busan(Korea, Republic of)

2016-06-15

A betavoltaic battery was prepared using radioactive {sup 63}Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive {sup 63}Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm{sup 2}. The difference of the short-circuit currents (I{sub sc}) between the pre- and postdeposition of {sup 63}Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

Study of a Betavoltaic Battery Using Electroplated Nickel-63 on Nickel Foil as a Power Source

Directory of Open Access Journals (Sweden)

Young Rang Uhm

2016-06-01

Full Text Available A betavoltaic battery was prepared using radioactive 63Ni attached to a three-dimensional single trenched P–N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63Ni on a nickel (Ni foil was carried out at a current density of 20 mA/cm2. The difference of the short-circuit currents (Isc between the pre- and postdeposition of 63Ni (16.65 MBq on the P–N junction was 5.03 nA, as obtained from the I–V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

Nickel electroplating of steam generator tubes (kiss sleeving process)

International Nuclear Information System (INIS)

Michaut, B.

1988-01-01

This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

Direct electroplating of plastic for advanced electrical applications

DEFF Research Database (Denmark)

Islam, Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

2017-01-01

Electrodeposition or electroplating is predominantly applied to metallic components. Electroplating of plastics is possible in some cases where an initial electroless plating layer of nickel or copper is made to provide a conductive surface on the plastic part. This paper proposes a method...... for direct electroplating of plastic eliminating the need for slow and expensive processes like electroless metal deposition, PVD coating, painting with conductive inks etc. The results obtained from the test demonstrate the potential of direct electroplating of plastic to enhance the electrical conductivity...... and the use of electroplated plastics for advanced applications like Moulded Interconnect Devices (MIDs)....

Multiscale modelling and experimentation of hydrogen embrittlement in aerospace materials

Science.gov (United States)

Jothi, Sathiskumar

Pulse plated nickel and nickel based superalloys have been used extensively in the Ariane 5 space launcher engines. Large structural Ariane 5 space launcher engine components such as combustion chambers with complex microstructures have usually been manufactured using electrodeposited nickel with advanced pulse plating techniques with smaller parts made of nickel based superalloys joined or welded to the structure to fabricate Ariane 5 space launcher engines. One of the major challenges in manufacturing these space launcher components using newly developed materials is a fundamental understanding of how different materials and microstructures react with hydrogen during welding which can lead to hydrogen induced cracking. The main objective of this research has been to examine and interpret the effects of microstructure on hydrogen diffusion and hydrogen embrittlement in (i) nickel based superalloy 718, (ii) established and (iii) newly developed grades of pulse plated nickel used in the Ariane 5 space launcher engine combustion chamber. Also, the effect of microstructures on hydrogen induced hot and cold cracking and weldability of three different grades of pulse plated nickel were investigated. Multiscale modelling and experimental methods have been used throughout. The effect of microstructure on hydrogen embrittlement was explored using an original multiscale numerical model (exploiting synthetic and real microstructures) and a wide range of material characterization techniques including scanning electron microscopy, 2D and 3D electron back scattering diffraction, in-situ and ex-situ hydrogen charged slow strain rate tests, thermal spectroscopy analysis and the Varestraint weldability test. This research shows that combined multiscale modelling and experimentation is required for a fundamental understanding of microstructural effects in hydrogen embrittlement in these materials. Methods to control the susceptibility to hydrogen induced hot and cold cracking and

The effect of segregated sp-impurities on grain-boundary and surface structure, magnetism and embrittlement in nickel

Czech Academy of Sciences Publication Activity Database

Všianská, Monika; Šob, Mojmír

2011-01-01

Roč. 56, č. 6 (2011), s. 817-840 ISSN 0079-6425 R&D Projects: GA AV ČR IAA100100920; GA MŠk(CZ) OC10008; GA ČR GD106/09/H035 Institutional research plan: CEZ:AV0Z20410507 Keywords : grain boundaries * segregation * nickel * embrittlement Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 18.216, year: 2011

Hydrogen embrittlement of metals. A bibliography with abstracts. Search period covered: 1964--August 1975

International Nuclear Information System (INIS)

Smith, M.F.

1975-10-01

The research covers the hydrogen embrittlement of both ferrous and nonferrous metals and alloys and includes nuclear technology, aircraft metallurgy, mechanical properties, testing, electroplating, fatigue, corrosion and fracture. Contains 230 abstracts

Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

Energy Technology Data Exchange (ETDEWEB)

Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

Nickel electroplating on copper pre-activated Al alloy in the electrolyte containing PEG1000 as an additive

Science.gov (United States)

Guan, Jie; Wang, Jinwei; Zhang, Dawei

2018-06-01

Ni coatings are prepared on Cu-pretreated anodic Al alloy by electroplating technique in environment-friendly electrolytes with PEG1000 as an additive. Some defects like pores, cracks and even uncovered areas are observed for the sample of the Cu-pretreated anodic Al alloy, and these defects seem to be remedied with the following Ni electroplating as observed from their SEM images; while the covering effect of Ni onto the Cu layer is rather limited as judged by their corrosion current data of polarization test. After adding PEG1000 in the Ni electroplating electrolyte, the obtained coating surfaces are seen smoother and thicker; and most of the tiny particles are seen closely packed together with some bigger particles on them. The diffusion of nickel particles into copper layer are confirmed by the line and mapping mode of EDS element analysis for the Ni-Cu composite coating. Their much lower corrosion current density ( I corr) and higher micro-hardness support the fact that the addition of PEG1000 in Ni plating electrolyte has a function of promoting the refinement of Ni particles and the formation of more compacter, thicker and smoother Ni-Cu composite coating.

Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

Energy Technology Data Exchange (ETDEWEB)

Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni{sup 2+}). When the current flows, the positive ions react with two electrons (2e{sup -}) and are converted into metallic nickel (Ni{sup 0}) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm{sup 2}. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate.

Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

International Nuclear Information System (INIS)

Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung

2014-01-01

Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni 2+ ). When the current flows, the positive ions react with two electrons (2e - ) and are converted into metallic nickel (Ni 0 ) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm 2 . The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate

Zinc-Nickel Codeposition in Sulfate Solution Combined Effect of Cadmium and Boric Acid

Directory of Open Access Journals (Sweden)

Y. Addi

2011-01-01

Full Text Available The combined effect of cadmium and boric acid on the electrodeposition of zinc-nickel from a sulfate has been investigated. The presence of cadmium ion decreases zinc in the deposit. In solution, cadmium inhibits the zinc ion deposition and suppresses it when deposition potential value is more negative than −1.2 V. Low concentration of CdSO4 reduces the anomalous nature of Zn-Ni deposit. Boric acid decreases current density and shifts potential discharge of nickel and hydrogen to more negative potential. The combination of boric acid and cadmium increases the percentage of nickel in the deposit. Boric acid and cadmium.

Electrodeposited zinc/nickel coatings. A review

Energy Technology Data Exchange (ETDEWEB)

Shoeib, Madiha A. [Central Metallurgical Research and Development Institute (CMRDI), Helwan, Cairo (Egypt). Surface Coating Dept.

2011-10-15

In recent years, the use of electrodeposited zinc-nickel coatings has significantly increased, mainly because of their superior corrosion resistance as compared with zinc. An additional strength of the process is that the proportion of the two metals, and thus the coating properties, can be varied. Initially, these alloy deposits were relatively brittle, with a tendency to crack-formation. More recently, ductile coatings have been developed. Now, as in the past, the emphasis has been on the cathodic corrosion protection which these coatings provide. Their properties can be further enhanced by post-treatment where additional developments have taken place. (orig.)

Infrared-spectroscopy analysis of zinc phosphate and nickel and manganese modified zinc phosphate coatings on electrogalvanized steel

International Nuclear Information System (INIS)

Fernandes, Kirlene Salgado; Alvarenga, Evandro de Azevedo; Lins, Vanessa de Freitas Cunha

2011-01-01

Hopeite-type phosphate coatings in which zinc is partially replaced by other metals like manganese and nickel are of great interest for the automotive and home appliance industries. Such industries use phosphate conversion coatings on galvanized steels in association with cataphoretic electro painting. Zinc phosphates modified with manganese and nickel are isomorphic with the hopeite, and the phase identification using X-ray diffraction is difficult. In this paper, the phosphate coatings are identified using the Fourier transform infrared spectroscopy (FTIR). (author)

Polyurethane Filler for Electroplating

Science.gov (United States)

Beasley, J. L.

1984-01-01

Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

Electroplating sludge derived zinc-ferrite catalyst for the efficient photo-Fenton degradation of dye.

Science.gov (United States)

Cao, Zhenbang; Zhang, Jia; Zhou, Jizhi; Ruan, Xiuxiu; Chen, Dan; Liu, Jianyong; Liu, Qiang; Qian, Guangren

2017-05-15

A zinc-dominant ferrite catalyst for efficient degradation of organic dye was prepared by the calcination of electroplating sludge (ES). Characterizations indicated that zinc ferrite (ZnFe 2 O 4 ) coexisted with Fe 2 O 3 structure was the predominant phase in the calcined electroplating sludge (CES). CES displayed a high decolorization ratio (88.3%) of methylene blue (MB) in the presence of H 2 O 2 combined with UV irradiation. The high efficiency could be ascribed to the photocatalytic process induced by ZnFe 2 O 4 and the photo-Fenton dye degradation by ferrous content, and a small amount of Al and Mg in the sludge might also contribute to the catalysis. Moreover, the degradation capability of dye by CES was supported by the synthetic ZnFe 2 O 4 with different Zn to Fe molar ratio (n(Zn): n(Fe)), as 84.81%-86.83% of dye was removed with n(Zn): n(Fe) ranged from 1:0.5 to 1:3. All synthetic ferrite samples in the simulation achieved adjacent equilibrium decolorization ratio, the flexible proportioning of divalent metal ions (M 2+ ) to trivalent metal ions (M 3+ ) applied in the synthesis indicated that the catalyst has a high availability. Therefore, an efficacious catalyst for the degradation of dye can potentially be derived from heavy metal-containing ES, it's a novel approach for the reutilization of ES. Copyright © 2016 Elsevier Ltd. All rights reserved.

Post-CMOS selective electroplating technique for the improvement of CMOS-MEMS accelerometers

International Nuclear Information System (INIS)

Liu, Yu-Chia; Tsai, Ming-Han; Fang, Weileun; Tang, Tsung-Lin

2011-01-01

This study presents a simple approach to improve the performance of the CMOS-MEMS capacitive accelerometer by means of the post-CMOS metal electroplating process. The metal layer can be selectively electroplated on the MEMS structures at low temperature and the thickness of the metal layer can be easily adjusted by this process. Thus the performance of the capacitive accelerometer (i.e. sensitivity, noise floor and the minimum detectable signal) can be improved. In application, the proposed accelerometers have been implemented using (1) the standard CMOS 0.35 µm 2P4M process by CMOS foundry, (2) Ti/Au seed layers deposition/patterning by MEMS foundry and (3) in-house post-CMOS electroplating and releasing processes. Measurements indicate that the sensitivity is improved 2.85-fold, noise is decreased near 1.7-fold and the minimum detectable signal is improved from 1 to 0.2 G after nickel electroplating. Moreover, unwanted structure deformation due to the temperature variation is significantly suppressed by electroplated nickel.

Electroplating and characterization of cobalt-nickel-iron and nickel-iron for magnetic microsystems applications

DEFF Research Database (Denmark)

Rasmussen, Frank Engel; Ravnkilde, Jan Tue; Tang, Peter Torben

2001-01-01

The magnetic properties of pulse reverse (PR) electroplated CoNiFe and DC electroplated NiTe are presented. CoNiFe is a very promising material for magnetic microsystems due to the possibility of achieving a high saturation flux density (B-s) and a low coercivity (H-c). A new bath formulation has...... been developed, which by means of PR electroplating makes it possible to deposit high B-s CoNiFe with a low residual stress level. The magnetic properties have been determined using a new simple measurement setup that allows for wafer level characterization. The results have been validated...

Chromium, Nickel and Zinc Induced Histopathological Alterations in ...

African Journals Online (AJOL)

Michael Horsfall

fish, Labeo rohita to chlorides of chromium, nickel and zinc for 30 days. However ... toxicants such as salts of heavy metals, acids, organic matter ... nutritional supply becomes excessive. ... action), petrochemicals, and fertilizers and in steam.

Fragilisation par le zinc liquide des aciers haute résistance pour l'automobile Liquid zinc embrittlement of high strength automotive steels

Directory of Open Access Journals (Sweden)

Frappier Renaud

2013-11-01

Full Text Available Cette étude présente les investigations menées sur la fragilisation par le zinc liquide d'un acier électro-zingué. La caractérisation mécanique par essais de traction à haute température montre un important puits de ductilité entre environ 700 ∘C et environ 950 ∘C. L'observation au MEB des éprouvettes de traction indique que, dans la gamme de température observée pour laquelle il y a fragilisation, on a mouillage intergranulaire des joints de grains de l'acier à l'interface acier/revêtement par des films de Zn. La corrélation entre mouillage intergranulaire thermiquement activé d'une part, et propagation de fissure lors du chargement d'autre part, est discutée. This study deals with liquid zinc embrittlement for electro-galvanized steel. Mechanical characterization by high temperature tensile tests shows a drastic loss of ductility between 700 ∘C and 950 ∘C. SEM investigations show that steel grain boundaries under the steel/coating interface are penetrated by a liquid Zn channel, only in the temperature range of embrittlement. A correlation can be drawn between i thermal activated-grain boundary wetting and ii crack propagation in presence of external stress.

Langmuir Isotherm application to the competitive adsorption of Cadmium, Nickel and Zinc on a Bentonite

International Nuclear Information System (INIS)

Silva Giraldo, German Dario; Pinzon Bello, Jorge Alejo

1999-01-01

In the present work, it was studied the simultaneous adsorption of binary and ternary mixtures of cadmium, nickel and zinc ions in aqueous solution at 25oC over a bentonite from the Cauca Valley, in its native state as well as in its sodium homo ionic form. The Langmuir isotherm, initially introduced by Murali and Aylmore for the competitive adsorption of various adsorbents, adequately describes the simultaneous adsorption of the three ions over the studied bentonite. The lineal correlation coefficient is greater than 0.900 in the major part of the systems. The competitive effect was interpreted by means of the thermodynamic distribution coefficient, Kdm. The degree of adsorption in the binary mixtures is nickel > zinc, cadmium over the natural bentonite, and nickel > cadmium > zinc over the sodium homo ionic form, whereas in the ternary mixture the order Nickel > Cadmium > Zinc is found over both adsorbents

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report for 1978

Energy Technology Data Exchange (ETDEWEB)

1979-10-01

This is the first annual report describing progress in the 33-month cooperative program between Argonne National Laboratory and Gould Inc.'s Nickel-Zinc/Electric Vehicle Project. The purpose of the program is to demonstrate the technical and economic feasibility of the nickel-zinc battery for electric vehicle propulsion. The successful completion of the program will qualify the nickel-zinc battery for use in the Department of Energy's demonstration program under the auspices of Public Law 94-413.

Chromium, Nickel and Zinc Levels from Canned and Non-Canned ...

African Journals Online (AJOL)

Heavy metals (Chromium, Nickel and Zinc) were determined from both canned and non-canned beverages sold in Samaru, Zaria, Kaduna State, Nigeria. Concentration of Chromium was found to range from 0.528 - 1.509mg/L for canned and 0.176 - 1.358mg/L for non-canned beverages, Nickel concentration was found to ...

Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

DEFF Research Database (Denmark)

Møller, Per

2013-01-01

ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...

THE EFFECT OF SINGLE NICKEL AND COMBINED NICKEL AND ZINC PERORAL ADMINISTRATION ON HAEMATOLOGICAL PARAMETERS IN RABBITS

Directory of Open Access Journals (Sweden)

Jana Emrichová

2013-06-01

Full Text Available The aim of this study was to determine the effect of single nickel (NiCl2 and nickel in combination with zinc (ZnCl2 on selected haematological parameters of rabbits: white blood cell, red blood cell, haemoglobin, haematocrit, mean corpuscular volume, mean corpuscular haemoglobin, mean corpuscular haemoglobin concentration, platelets, mean platelet volume, red cell distribution width, lymphocytes, monocytes, eosinophils, neutrophils, basophils. Twenty rabbits of broiler line Californian were used in this experiment. The animals were divided into the five groups, four animals in each ones (control group K and experimental groups E1, E2, E3 and E4. Animals were fed ad libitum using KKV1 feeding mixture (FM with or without nickel and zinc addition for 90 days follows: group E1 received 17.5 g of NiCl2.100 kg-1 FM; group E2 35 g NiCl2.100 kg-1 FM; group E3 17.5 g NiCl2 + 30 g ZnCl2.100 kg-1 FM and group E4 35 g NiCl2 + 30 g ZnCl2.100 kg-1 FM. The parameters were analysed using Advia – 120. Blood was collected into tubes containing anticoagulant agents K – EDTA. Statistical analyse showed a significant changes (P 0.05. Nickel has negative effect on some haematological parameters, but zinc can eliminates its influence.

Wustite-based photoelectrodes with lithium, hydrogen, sodium, magnesium, manganese, zinc and nickel additives

Science.gov (United States)

Carter, Emily Ann; Toroker, Maytal Caspary

2017-08-15

A photoelectrode, photovoltaic device and photoelectrochemical cell and methods of making are disclosed. The photoelectrode includes an electrode at least partially formed of FeO combined with at least one of lithium, hydrogen, sodium, magnesium, manganese, zinc, and nickel. The electrode may be doped with at least one of lithium, hydrogen, and sodium. The electrode may be alloyed with at least one of magnesium, manganese, zinc, and nickel.

Nickel/zinc-catalyzed decarbonylative addition of anhydrides to alkynes: a DFT study.

Science.gov (United States)

Meng, Qingxi; Li, Ming

2013-10-01

Density functional theory (DFT) was used to investigate the nickel- or nickel(0)/zinc- catalyzed decarbonylative addition of phthalic anhydrides to alkynes. All intermediates and transition states were optimized completely at the B3LYP/6-31+G(d,p) level. Calculated results indicated that the decarbonylative addition of phthalic anhydrides to alkynes was exergonic, and the total free energy released was -87.6 kJ mol(-1). In the five-coordinated complexes M4a and M4b, the insertion reaction of alkynes into the Ni-C bond occurred prior to that into the Ni-O bond. The nickel(0)/zinc-catalyzed decarbonylative addition was much more dominant than the nickel-catalyzed one in whole catalytic decarbonylative addition. The reaction channel CA→M1'→T1'→M2'→T2'→M3a'→M4a'→T3a1'→M5a1' →T4a1'→M6a'→P was the most favorable among all reaction pathways of the nickel- or nickel(0)/zinc- catalyzed decarbonylative addition of phthalic anhydrides to alkynes. And the alkyne insertion reaction was the rate-determining step for this channel. The additive ZnCl2 had a significant effect, and it might change greatly the electron and geometry structures of those intermediates and transition states. On the whole, the solvent effect decreased the free energy barriers.

Cement stabilization of hazardous and radioactive electroplating sludge

International Nuclear Information System (INIS)

Langton, C.A.; Pickett, J.B.; Martin, M.L.

1991-01-01

Cement stabilization was evaluated for treatment of nickel and uranium in electroplating sludge at the Savannah River Site. Waste forms were prepared by pretreating the sludge and the solidifying it in a variety of cement, cement plus flyash, and cement-flyash-slag mixes. The sludge was also treated by one-step filtration-solidification. Leaching results and processing data indicate the cement solidification is an effective method of treating hazardous-low-level electroplating waste

Study of corrosion behavior on the addition of sodium citrate in nickel electroplating on SPCC steel using EIS

Science.gov (United States)

Riastuti, R.; Ramadini, C.; Siallagan, S. T.; Rifki, A.; Herdino, F.

2018-04-01

The addition of sodium citrate to nickel electroplating process as additive is useful for refining the grain size of nickel deposit. The refining of grain size in nickel deposit as coating layer can improve surface performance, one of which corrosion resistance. This paper aims to investigate the effect of sodium citrate addition as grain refiner to promote corrosion resistance on SPCC steel. This experiment used Watt’s Bath solution of NiSO4 300 g/L, NiCl4 45 g/L, H3BO3 60 g/L, wetting agent 0.2 cc/L. Sodium citrate was added in composition of 45g/L and 60g/L. Nickel were deposited by direct current using current density on 6 A/dm2 at the acidity level of 5 for 30 minutes by keeping the operating temperature stable at 50°C. The grain size of nickel deposit was observed through Optical Microscope and Atomic Force Microscope (AFM). The corrosion behavior of SPCC was observed by linear polarization and Electrochemical Impedance Spectroscopy (EIS) methods using 3% NaCl solution. Based on the research, the addition of sodium citrate as grain refiner will increasing corrosion resistance on SPCC steel from 0.35 to 0.05 mm/year.

Structure determination of electrodeposited zinc-nickel alloys: thermal stability and quantification using XRD and potentiodynamic dissolution

International Nuclear Information System (INIS)

Fedi, B.; Gigandet, M.P.; Hihn, J-Y; Mierzejewski, S.

2016-01-01

Highlights: • Quantification of zinc-nickel phases between 1,2% and 20%. • Coupling XRD to partial potentiodynamic dissolution. • Deconvolution of anodic stripping curves. • Phase quantification after annealing. - Abstract: Electrodeposited zinc-nickel coatings obtained by electrodeposition reveal the presence of metastable phases in various quantities, thus requiring their identification, a study of their thermal stability, and, finally, determination of their respective proportions. By combining XRD measurement with partial potentiodynamic dissolution, anodic peaks were indexed to allow their quantification. Quantification of electrodeposited zinc-nickel alloys approximately 10 μm thick was thus carried out on nickel content between 1.2% and 20%, and exhibited good accuracy. This method was then extended to the same set of alloys after annealing (250 °C, 2 h), thus bringing the structural organization closer to its thermodynamic equilibrium. The result obtained ensures better understanding of crystallization of metastable phases and of phase proportion evolution in a bi-phasic zinc-nickel coating. Finally, the presence of a monophase γ and its thermal stability in the 12% to 15% range provides important information for coating anti-corrosion behavior.

Hydration and leaching characteristics of cement pastes made from electroplating sludge.

Science.gov (United States)

Chen, Ying-Liang; Ko, Ming-Sheng; Lai, Yi-Chieh; Chang, Juu-En

2011-06-01

The purpose of this study was to investigate the hydration and leaching characteristics of the pastes of belite-rich cements made from electroplating sludge. The compressive strength of the pastes cured for 1, 3, 7, 28, and 90 days was determined, and the condensation of silicate anions in hydrates was examined with the (29)Si nuclear magnetic resonance (NMR) technology. The leachabilities of the electroplating sludge and the hardened pastes were studied with the multiple toxicity characteristic leaching procedure (MTCLP) and the tank leaching test (NEN 7345), respectively. The results showed that the electroplating sludge continued to leach heavy metals, including nickel, copper, and zinc, and posed a serious threat to the environment. The belite-rich cement made from the electroplating sludge was abundant in hydraulic β-dicalcium silicate, and it performed well with regard to compressive-strength development when properly blended with ordinary Portland cements. The blended cement containing up to 40% the belite-rich cement can still satisfy the compressive-strength requirements of ASTM standards, and the pastes cured for 90 days had comparable compressive strength to an ordinary Portland cement paste. It was also found that the later hydration reaction of the blended cements was relatively more active, and high fractions of belite-rich cement increased the chain length of silicate hydrates. In addition, by converting the sludge into belite-rich cements, the heavy metals became stable in the hardened cement pastes. This study thus indicates a viable alternative approach to dealing with heavy metal bearing wastes, and the resulting products show good compressive strength and heavy-metal stability. Copyright © 2011 Elsevier Ltd. All rights reserved.

Reuse of Expired Cefort Drug in Nickel Electrodeposition From Watts Bath

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Delia-Andrada Duca

2017-06-01

Full Text Available This paper demonstrates the possibility to use ceftriaxone (CEFTR active compound from expired Cefort as additive in nickel electrodeposition from Watts baths. Electrochemical behaviour and the influence of CEFTR on nickel electroplating were studied by electrochemical methods. Experimental data recommends CEFTR as additive in nickel electroplating from Watts baths.

The use of a rotating cylinder electrode to recover zinc from rinse water generated by the electroplating industry.

Science.gov (United States)

Matlalcuatzi, Sairi; Nava, José L

2012-01-01

This work concerns the application of a laboratory scale rotating cylinder electrode (RCE) to recover zinc from rinse water generated by the electrolytic zinc process (initially 1,300, 4,400, 50, 20 mg L(-1) of Zn(II), Fe(III), Ag(I) and Cr(VI), respectively, at pH 2), although it is also applicable to other electroplating industries. Experimental results demonstrated the convenience of the removal of ferric ions, as (Fe(OH)(3(s))) by a pH adjustment to 4, before zinc electro recovery on the RCE. The generation of smooth zinc deposits on the RCE was obtained at Reynolds numbers within the range of 15,000 ≤ Re ≤ 124,000 and limiting current densities (J(L)) in the interval of -4.8 to -13 mA cm(-2). The zinc recovery reached a conversion of 67% in 90 min of electrolysis for Re = 124,000 and J = -13 mA cm(-2), 21% current efficiency, and energy consumption of 9.5 kWh m(-3). The treated solution can be recycled back through the same rinsing process.

Isolation and characterization of Bacillus cereus IST105 from electroplating effluent for detoxification of hexavalent chromium.

Science.gov (United States)

Naik, Umesh Chandra; Srivastava, Shaili; Thakur, Indu Shekhar

2011-08-01

Electroplating industries are the main sources of heavy metals, chromium, nickel, lead, zinc, cadmium and copper. The highest concentrations of chromium (VI) in the effluent cause a direct hazards to human and animals. Therefore, there is a need of an effective and affordable biotechnological solution for removal of chromium from electroplating effluent. Bacterial strains were isolated from electroplating effluent to find out higher tolerant isolate against chromate. The isolate was identified by 16S rDNA sequence analysis. Absorbed chromium level of bacterium was determined by inductively coupled plasma-atomic emission spectrometer (ICP-AES), atomic absorption spectrophotometer (AAS), scanning electron microscope (SEM), transmission electron microscope (TEM) and energy dispersive X-ray analysis (EDX). Removal of metals by bacterium from the electroplating effluent eventually led to the detoxification of effluent confirmed by MTT assay. Conformational changes of functional groups of bacterial cell surface were studied through Fourier transform infrared spectroscopy. The chromate tolerant isolate was identified as Bacillus cereus. Bacterium has potency to remove more than 75% of chromium as measured by ICP-AES and AAS. The study indicated the accumulation of chromium (VI) on bacterial cell surface which was confirmed by the SEM-EDX and TEM analysis. The biosorption of metals from the electroplating effluent eventually led to the detoxification of effluent. The increased survivability of Huh7 cells cultured with treated effluent also confirmed the detoxification as examined by MTT assay. Isolated strain B. cereus was able to remove and detoxify chromium (VI). It would be an efficient tool of the biotechnological approach in mitigating the heavy metal pollutants.

Nickel hydrogen and silver zinc battery cell modeling at the Aerospace Corporation

Energy Technology Data Exchange (ETDEWEB)

Zimmerman, A.H.

1996-02-01

A nickel hydrogen battery cell model has been fully developed and implemented at The Aerospace Corporation. Applications of this model to industry needs for the design of better cells, power system design and charge control thermal management, and long-term performance trends will be described. Present efforts will be described that are introducing the silver and zinc electrode reactions into this model architecture, so that the model will be able to predict performance for not only silver zinc cells, but also nickel zinc, silver hydrogen, and silver cadmium cells. The silver zinc cell modeling effort is specifically designed to address the concerns that arise most often in launch vehicle applications: transient response, power-on voltage regulation, hot or cold operation, electrolyte spewing, gas venting, self-discharge, separator oxidation, and oxalate crystal growth. The specific model features that are being employed to address these issues will be described.

Rechargeable nickel-3D zinc batteries: An energy-dense, safer alternative to lithium-ion.

Science.gov (United States)

Parker, Joseph F; Chervin, Christopher N; Pala, Irina R; Machler, Meinrad; Burz, Michael F; Long, Jeffrey W; Rolison, Debra R

2017-04-28

The next generation of high-performance batteries should include alternative chemistries that are inherently safer to operate than nonaqueous lithium-based batteries. Aqueous zinc-based batteries can answer that challenge because monolithic zinc sponge anodes can be cycled in nickel-zinc alkaline cells hundreds to thousands of times without undergoing passivation or macroscale dendrite formation. We demonstrate that the three-dimensional (3D) zinc form-factor elevates the performance of nickel-zinc alkaline cells in three fields of use: (i) >90% theoretical depth of discharge (DOD Zn ) in primary (single-use) cells, (ii) >100 high-rate cycles at 40% DOD Zn at lithium-ion-commensurate specific energy, and (iii) the tens of thousands of power-demanding duty cycles required for start-stop microhybrid vehicles. Copyright © 2017, American Association for the Advancement of Science.

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report, 1978

Energy Technology Data Exchange (ETDEWEB)

1979-10-01

The work carried out under the Yardney Contract with ANL for R, D and D on nickel zinc batteries over the past year was directed in three major areas: (1) elucidating the failure modes of the nickel-zinc battery system; (2) improving performance of the system; and (3) effecting a cost reduction program. Progress on the three areas is reported. (TFD)

Communication between the Zinc and Nickel Sites in Dimeric HypA: Metal Recognition and pH Sensing

Energy Technology Data Exchange (ETDEWEB)

Herbst, R.; Perovic, I; Martin-Diaconescu, V; O’Brien, K; Chivers, P; Sondej Pochapsky, S; Pochapsky, T; Maroney, M

2010-01-01

Helicobacter pylori, a pathogen that colonizes the human stomach, requires the nickel-containing metalloenzymes urease and NiFe-hydrogenase to survive this low pH environment. The maturation of both enzymes depends on the metallochaperone, HypA. HypA contains two metal sites, an intrinsic zinc site and a low-affinity nickel binding site. X-ray absorption spectroscopy (XAS) shows that the structure of the intrinsic zinc site of HypA is dynamic and able to sense both nickel loading and pH changes. At pH 6.3, an internal pH that occurs during acid shock, the zinc site undergoes unprecedented ligand substitutions to convert from a Zn(Cys){sub 4} site to a Zn(His){sub 2}(Cys){sub 2} site. NMR spectroscopy shows that binding of Ni(II) to HypA results in paramagnetic broadening of resonances near the N-terminus. NOEs between the {beta}-CH{sub 2} protons of Zn cysteinyl ligands are consistent with a strand-swapped HypA dimer. Addition of nickel causes resonances from the zinc binding motif and other regions to double, indicating more than one conformation can exist in solution. Although the structure of the high-spin, 5-6 coordinate Ni(II) site is relatively unaffected by pH, the nickel binding stoichiometry is decreased from one per monomer to one per dimer at pH = 6.3. Mutation of any cysteine residue in the zinc binding motif results in a zinc site structure similar to that found for holo-WT-HypA at low pH and is unperturbed by the addition of nickel. Mutation of the histidines that flank the CXXC motifs results in a zinc site structure that is similar to holo-WT-HypA at neutral pH (Zn(Cys){sub 4}) and is no longer responsive to nickel binding or pH changes. Using an in vitro urease activity assay, it is shown that the recombinant protein is sufficient for recovery of urease activity in cell lysate from a HypA deletion mutant, and that mutations in the zinc-binding motif result in a decrease in recovered urease activity. The results are interpreted in terms of a model

Communication between the Zinc and Nickel Sites in Dimeric HypA: Metal Recognition and pH Sensing

International Nuclear Information System (INIS)

Herbst, R.; Perovic, I.; Martin-Diaconescu, V.; O'Brien, K.; Chivers, P.; Sondej Pochapsky, S.; Pochapsky, T.; Maroney, M.

2010-01-01

Helicobacter pylori, a pathogen that colonizes the human stomach, requires the nickel-containing metalloenzymes urease and NiFe-hydrogenase to survive this low pH environment. The maturation of both enzymes depends on the metallochaperone, HypA. HypA contains two metal sites, an intrinsic zinc site and a low-affinity nickel binding site. X-ray absorption spectroscopy (XAS) shows that the structure of the intrinsic zinc site of HypA is dynamic and able to sense both nickel loading and pH changes. At pH 6.3, an internal pH that occurs during acid shock, the zinc site undergoes unprecedented ligand substitutions to convert from a Zn(Cys) 4 site to a Zn(His) 2 (Cys) 2 site. NMR spectroscopy shows that binding of Ni(II) to HypA results in paramagnetic broadening of resonances near the N-terminus. NOEs between the β-CH 2 protons of Zn cysteinyl ligands are consistent with a strand-swapped HypA dimer. Addition of nickel causes resonances from the zinc binding motif and other regions to double, indicating more than one conformation can exist in solution. Although the structure of the high-spin, 5-6 coordinate Ni(II) site is relatively unaffected by pH, the nickel binding stoichiometry is decreased from one per monomer to one per dimer at pH = 6.3. Mutation of any cysteine residue in the zinc binding motif results in a zinc site structure similar to that found for holo-WT-HypA at low pH and is unperturbed by the addition of nickel. Mutation of the histidines that flank the CXXC motifs results in a zinc site structure that is similar to holo-WT-HypA at neutral pH (Zn(Cys) 4 ) and is no longer responsive to nickel binding or pH changes. Using an in vitro urease activity assay, it is shown that the recombinant protein is sufficient for recovery of urease activity in cell lysate from a HypA deletion mutant, and that mutations in the zinc-binding motif result in a decrease in recovered urease activity. The results are interpreted in terms of a model wherein HypA controls the

Different approaches to estimation of reactor pressure vessel material embrittlement

Directory of Open Access Journals (Sweden)

V. M. Revka

2013-03-01

Full Text Available The surveillance test data for the nuclear power plant which is under operation in Ukraine have been used to estimate WWER-1000 reactor pressure vessel (RPV material embrittlement. The beltline materials (base and weld metal were characterized using Charpy impact and fracture toughness test methods. The fracture toughness test data were analyzed according to the standard ASTM 1921-05. The pre-cracked Charpy specimens were tested to estimate a shift of reference temperature T0 due to neutron irradiation. The maximum shift of reference temperature T0 is 84 °C. A radiation embrittlement rate AF for the RPV material was estimated using fracture toughness test data. In addition the AF factor based on the Charpy curve shift (ΔTF has been evaluated. A comparison of the AF values estimated according to different approaches has shown there is a good agreement between the radiation shift of Charpy impact and fracture toughness curves for weld metal with high nickel content (1,88 % wt. Therefore Charpy impact test data can be successfully applied to estimate the fracture toughness curve shift and therefore embrittlement rate. Furthermore it was revealed that radiation embrittlement rate for weld metal is higher than predicted by a design relationship. The enhanced embrittlement is most probably related to simultaneously high nickel and high manganese content in weld metal.

PENGARUH JENIS ANODA PADA PROSES PEMULIHAN LOGAM NIKEL DARI TIRUAN AIR LIMBAH ELECTROPLATING MENGGUNAKAN SEL ELEKTRODEPOSISI

Directory of Open Access Journals (Sweden)

Djaenudin Dhaenudin

2013-11-01

Full Text Available EFFECT OF ANODES TYPES ON NICKEL RECOVERY FROM SYNTHETIC ELECTROPLATING WASTE ELECTRODEPOSITION CELLS. A study concerning the recovery of nickel from electroplating wastewater artificial solution. The study was conducted with a batch system using electrodeposition cell consisting of two spaces separated by water hyacinth leaf, copper cathode plate, H2SO4 solution anolyte, catholyte solution of NiSO4 plus NaCl supporting electrolyte and anode varied. Electrodeposition performed at the direct current of 5V power for 4 hours each run. The research objective was to obtain the best anode in nickel electrodeposition process of electroplating waste artificial solution. Graphite, stainless steel type AISI 316 and the lead were used as a variation of the anode. Concentration of nickel in the catholyte at baseline 2200 mg/L. The results showed that the anode was a graphite anode with best value decreased by 72.44% nickel concentration, deposition of nickel on the cathode of 0.188 grams and specific energy values ​​of 6.1625 kWh/kg.nickel.   Telah dilakukan penelitian tentang pemulihan logam nikel dari larutan tiruan air limbah electroplating. Penelitian dilakukan dengan sistem batch menggunakan sel elektrodeposisi yang terdiri dari dua ruang yang dipisahkan dengan daun eceng gondok, katoda pelat tembaga, anolit larutan H2SO4, katolit larutan NiSO4 ditambah elektrolit pendukung larutan NaCl dan anoda divariasikan. Elektrodeposisi dilakukan pada listrik searah sebesar 5V selama 4 jam setiap tempuhan. Tujuan penelitian adalah memperoleh anoda terbaik pada proses elektrodeposisi nikel dari larutan tiruan limbah electroplating. Grafit, Stainless Steel  tipe AISI 316 dan timbal digunakan sebagai variasi jenis anoda. Konsentrasi nikel dalam katolit pada awal penelitian 2200 mg/L. Hasil penelitian menunjukkan bahwa anoda grafit merupakan anoda yang paling baik dengan nilai penurunan konsentrasi nikel sebesar 72,44%, deposisi nikel di katoda sebesar 0

A new approach to control a deflection of an electroplated microstructure: dual current electroplating methods

International Nuclear Information System (INIS)

Yang, Hyun-Ho; Seo, Min-Ho; Han, Chang-Hoon; Yoon, Jun-Bo

2013-01-01

We propose and demonstrate a simple and novel method to control the deflection in a suspended microstructure by using a dual current electroplating (DuCE) method. The key concept of this method is to divide the structure into two layers—a bottom layer and a top layer—and then apply respective current densities in electroplating to those two layers while all other conditions are kept the same. In addition to a flat structure, the direction of structure bending is freely controlled by virtue of the DuCE method. Cantilever Ni beams with a length of 400 µm, which were electroplated by the conventional single current electroplating method, bent downward with a deflection of 3.4 µm. On the contrary, by the DuCE method, cantilever beams with a length of 400 µm showed an almost flat structure as desired. (The current densities of the bottom layer, the top layer, and the ratio of the two current densities, are 0.15, 1.24 A dm −2 , and 8.3, respectively.) Consequently, a nickel electroplated spiral structure with a length of 8600 µm was suspended flat with an end deflection of less than 0.7 µm (the ratio between the deflection and length is 0.007%). This work therefore represents the unprecedented ultra-long suspended microstructure with submicrometer deflection. (paper)

Research, development, and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report for 1980

Energy Technology Data Exchange (ETDEWEB)

1981-03-01

Progress in the development of nickel-zinc batteries for electric vehicles is reported. Information is presented on nickel electrode preparation and testing; zinc electrode preparation with additives and test results; separator development and the evaluation of polymer-blend separator films; sealed Ni-Zn cells; and the optimization of electric vehicle-type Ni-Zn cells. (LCL)

Influence of a cyclic load on the embrittlement kinetics of alloys by the example of the 475 C embrittlement of duplex steel and the dynamic embrittlement of a nickel base alloy; Einfluss einer zyklischen Belastung auf die Versproedungskinetik von Legierungen am Beispiel der 475 C-Versproedung von Duplexstahl und der dynamischen Versproedung einer Nickelbasislegierung

Energy Technology Data Exchange (ETDEWEB)

Wackermann, Ken

2015-07-07

The objective of this study was to investigate the dependence of high temperature embrittlement mechanisms on high temperature fatigue and vice versa. As model embrittlement mechanisms the 475 C Embrittlement of ferritic austenitic duplex stainless steel (1.4462) and the Dynamic Embrittlement of nickel-based superalloys (IN718) were selected. The 475 C Embrittlement is a thermally activated decomposition of the ferritic phase which hardens the material. In contrast to this a cyclic plastic deformation weakens the steel by a deformation-induced dissolution of the decomposition. Fatigue tests with different frequencies, loading amplitudes at room temperature and at 475 C with Duplex Stainless Steel in different states of embrittlement show that the ongoing 475 C Embrittlement and the deformation-induced dissolution are competing mechanisms. It depends on the frequency, the loading amplitude and the temperature which mechanism is dominant. Applying the model of the yield stress distribution function to the hysteresis branches of the fatigue tests allows an analysis of the fatigue behaviour of each phase individually. This analysis shows that the global fatigue behaviour for the test conditions applied in this study is mainly controlled by the ferritic phase. According to the existing understanding of Dynamic Embrittlement it is an oxygen grain boundary diffusion arising by tensile stress at elevated temperatures with the result of a fast intercrystalline crack propagation. In reference tests under vacuum conditions without oxygen grain boundary diffusion, a slow transcrystalline fracture appears. To analyse the Dynamic Embrittlement, the crack propagation was tested at 650 C with different frequencies and superimposed hold times in the fatigue cycle at maximum stress. The results shows that the existing model of Dynamic Embrittlement needs to be adapted to the effects of cyclic plastic deformation. In hold times, the oxygen grain boundary diffusion in front of the

Electrochemical evaluation of zinc effect on the corrosion of nickel alloy in PWR solutions with increasing temperature

International Nuclear Information System (INIS)

Alvial M, Gaston; Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Quinan, Marco Antonio D.

2007-01-01

The main objective for the addition of zinc acetate to the reactor coolant system of PWRs is to effect radiation dose rate reductions. However, zinc is also added as an approach to mitigate the occurrence or severity of primary water stress corrosion cracking of nickel alloy 600. The mechanism by which zinc affects the corrosion of austenitic nickel-base alloys is by incorporation of zinc into the spinel oxide corrosion films. The purpose of this work is to evaluate the influence of zinc on the corrosion behavior of the nickel alloy 600 in PWR chemical environment (1200 ppm B, 2.2 ppm Li, deoxygenated water) with increasing temperature at room pressure. Electrochemical tests (anodic potentiodynamic polarization and electrochemical impedance spectroscopy) were used to characterize the alloy 600. Two conditions were applied: 0 and 100 ppb zinc and the temperature range was 50 - 90 deg C, at ambient pressure. Potentiodynamic polarization was inefficient to present conclusive results. Impedance measurements showed single semicircle in the Nyquist plane suggesting reduction of the charge transference resistance in zinc-containing solutions. This effect is evident at 90 deg C suggesting prejudicial influence of zinc for the alloy 600 at room pressure. (author)

The use of bio-monitoring to assess exposure in the electroplating industry.

Science.gov (United States)

Beattie, Helen; Keen, Chris; Coldwell, Matthew; Tan, Emma; Morton, Jackie; McAlinden, John; Smith, Paul

2017-01-01

Workers in the electroplating industry are potentially exposed to a range of hazardous substances including nickel and hexavalent chromium (chromium VI) compounds. These can cause serious health effects, including cancer, asthma and dermatitis. This research aimed to investigate whether repeat biological monitoring (BM) over time could drive sustainable improvements in exposure control in the industry. BM was performed on multiple occasions over 3 years, at 53 electroplating companies in Great Britain. Surface and dermal contamination was also measured, and controls were assessed. Air monitoring was undertaken on repeat visits where previous BM results were of concern. There were significant reductions in urinary nickel and chromium levels over the lifetime of this work in the subset of companies where initially, control deficiencies were more significant. Increased risk awareness following provision of direct feedback to individual workers and targeted advice to companies is likely to have contributed to these reductions. This study has shown that exposures to chromium VI and nickel in the electroplating industry occur via a combination of inhalation, dermal and ingestion routes. Surface contamination found in areas such as canteens highlights the potential for transferral from work areas, and the importance of a regular cleaning regime.

Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

Energy Technology Data Exchange (ETDEWEB)

Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju [KAERI, Daejeon (Korea, Republic of)

2012-10-15

Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

International Nuclear Information System (INIS)

Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju

2012-01-01

Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

Investigations of low-temperature neutron embrittlement of ferritic steels

International Nuclear Information System (INIS)

Farrell, K.; Mahmood, S.T.; Stoller, R.E.; Mansur, L.K.

1992-01-01

Investigations were made into reasons for accelerated embrittlement of surveillance specimens of ferritic steels irradiated at 50C at the High Flux Isotope Reactor (HFIR) pressure vessel. Major suspects for the precocious embrittlement were a highly thermalized neutron spectrum,a low displacement rate, and the impurities boron and copper. None of these were found guilty. A dosimetry measurement shows that the spectrum at a major surveillance site is not thermalized. A new model of matrix hardening due to point defect clusters indicates little effect of displacement rate at low irradiation temperature. Boron levels are measured at 1 wt ppM or less, inadequate for embrittlement. Copper at 0.3 wt % and nickel at 0.7 wt % are shown to promote radiation strengthening in iron binary alloys irradiated at 50 to 60C, but no dependence on copper and nickel was found in steels with 0.05 to 0.22% Cu and 0.07 to 3.3% Ni. It is argued that copper impurity is not responsible for the accelerated embrittlement of the HFIR surveillance specimens. The dosimetry experiment has revealed the possibility that the fast fluence for the surveillance specimens may be underestimated because the stainless steel monitors in the surveillance packages do not record an unexpected component of neutrons in the spectrum at energies just below their measurement thresholds of 2 to 3 MeV

Application of anodizing as a pre-treatment for nickel plating on aluminum

International Nuclear Information System (INIS)

Mehmood, M.; Ahmad, J.; Aslam, M.; Iqbal, M.; Akhtar, J.I.

2003-01-01

Effect of anodizing on subsequent electroplating of nickel on aluminum was investigated. Electroplated nickel did not exhibit any adhesion with un-anodized aluminum. Formation of a very thin anodized alumina film prior to nickel plating led to an excellent adhesion between the nickel film and the substrate. If the thickness of the alumina film increased, adhesion of electroplated nickel was significantly deteriorated and became similar to that of un-anodized bare aluminum. The study revealed that deposition proceeded through pores and defects in the insulator alumina film. These pores and defects also acted as nucleation and anchor points for nickel deposit. There was larger number of nucleation/ anchor points on thin alumina films. This provided better adhesion of nickel with the substrate as well as excellent coverage in relatively shorter times. On the other hand, very rough and poorly adherent nickel deposits formed on thick anodized films. Therefore, it may be used as precursor for producing nickel powder with controlled particle size as well as a catalyst with high specific surface area for hydrogenation and dehydrogenation reactions. (author)

Enhancing the CuCrZr/316L HIP-joint by Ni electroplating

Energy Technology Data Exchange (ETDEWEB)

Wei, R. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Zhao, S.X., E-mail: sxzhao@impcas.ac.cn [Institute of Modern Physics, Chinese Academy of Science, Lanzhou, 730000 (China); Dong, H.; Che, H.Y. [Advanced Technology and Materials Co. Ltd., Beijing, 100081 (China); Li, Q.; Wang, W.J.; Wang, J.C.; Wang, X.L.; Sun, Z.X. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Luo, G.-N. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Hefei Center for Physical Science and Technology, Hefei, 230022 (China); Hefei Science Center of Chinese Academy of Sciences, Hefei, 230027 (China)

2017-04-15

Highlights: • The quality of CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on CuCrZr and 316L. • Nickel layer can prevent the occurrence of nickel-poor region in 316L and protect CuCrZr from oxidation. • A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2} can be obtained by HIP at 980 °C, 140 MPa for 2 h. • At high temperature, CuCrZr is easily oxidized even in the situation of a high vacuum degree of 2 × 10{sup −5} Pa. - Abstract: The quality of CuCrZr/316L joint is crucial for the safety of ITER hypervapotron cooling structure and hot isostatic pressing (HIP) is an important bonding technique for this structure. In this paper, the authors present a finding that the CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on 316L and CuCrZr. A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2}, which is more than two times the value in a published article, is obtained. The influence of nickel electroplating is twofold: (1) it can prevent the occurrence of nickel-poor region in 316L and the formation of ferrite; (2) it can protect CuCrZr from oxidation during the heating stage of HIP. However, tensile test is not as effective as Charpy Impact Test in characterizing the bonding quality of the CuCrZr/316L HIP-joint. The surface treatment employed in this study is amenable to batch-scale industrial manufacturing at low cost.

Improved nickel plating of Inconel X-750

Science.gov (United States)

Farmer, M. E.; Feeney, J. E.; Kuster, C. A.

1969-01-01

Electroplating technique with acid pickling provides a method of applying nickel plating on Inconel X-750 tubing to serve as a wetting agent during brazing. Low-stress nickel-plating bath contains no organic wetting agents that cause the nickel to blister at high temperatures.

An overview of advanced high-strength nickel-base alloys for LWR applications

International Nuclear Information System (INIS)

Prybylowski, J.; Ballinger, R.G.

1989-01-01

This paper reviews our current understanding of the behavior of high strength nickel base alloys used in light water reactor (LWR) applications. Emphasis is placed on understanding the fundamental mechanisms controlling crack propagation in these environments. To provide a foundation for this survey, general mechanisms of stress corrosion cracking and hydrogen embrittlement are first reviewed. The behavior of high strength nickel base alloys in LWR environments, as well as in other relevant environments is then reviewed. Suggested mechanisms of crack propagation are discussed. Alternate alloys and microstructural modifications that may result in improved behavior are presented. It is now clear that, at temperatures near 100C, alloy X-750, the predominant high strength nickel base alloy used today in LWR applications, is susceptible to hydrogen embrittlement. A review of published data from hydrogen embrittlement studies of nickel base superalloys during electrolytic charging and in hydrogen sulfide/brine solutions suggests that other nickel base superalloys are available possessing resistance to hydrogen embrittlement superior to that of alloy X-750. Available results of tests in gaseous hydrogen suggest that reduced grain boundary precipitation and a fine distribution of intragranular precipitates that act as irreversible hydrogen traps is the optimum microstructure for hydrogen embrittlement resistance. 42 refs., 2 figs., 5 tabs

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion

Science.gov (United States)

1980-06-01

The feasibility of the nickel zinc battery for electric vehicle propulsion is discussed. The program is divided into seven distinct but highly interactive tasks collectively aimed at the development and commercialization of nickel zinc technology. These basic technical tasks are separator development, electrode development, product design and analysis, cell/module battery testing, process development, pilot manufacturing, and thermal manufacturing, and thermal management. Significant progress has been made in the understanding of separator failure mechanisms, and a generic category of materials has been specified for the 300+ deep discharge applications. Shape change has been reduced significantly. Progress in the area of thermal management was significant, with the development of a model that accurately represents heat generation and rejection rates during battery operation.

short communication binding of nickel and zinc ions with activated

African Journals Online (AJOL)

a

Equilibrium sorption of nickel and zinc ions by the activated carbon was studied using a range of ... their toxicity, accumulative behaviour and effects on human health, heavy metal pollution has become ... The determination of the total surface charge was made .... These values suggest high efficiency of the activated carbon,.

Fabrication of combined-scale nano- and microfluidic polymer systems using a multilevel dry etching, electroplating and molding process

DEFF Research Database (Denmark)

Tanzi, Simone; Østergaard, Peter Friis; Matteucci, Marco

2012-01-01

Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions to fabric......Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions...

Material and Energy Flows Associated with Select Metals in GREET 2. Molybdenum, Platinum, Zinc, Nickel, Silicon

Energy Technology Data Exchange (ETDEWEB)

Benavides, Pahola T. [Argonne National Lab. (ANL), Argonne, IL (United States); Dai, Qiang [Argonne National Lab. (ANL), Argonne, IL (United States); Sullivan, John L. [Argonne National Lab. (ANL), Argonne, IL (United States); Kelly, Jarod C. [Argonne National Lab. (ANL), Argonne, IL (United States); Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States)

2015-09-01

In this work, we analyzed the material and energy consumption from mining to production of molybdenum, platinum, zinc, and nickel. We also analyzed the production of solar- and semiconductor-grade silicon. We described new additions to and expansions of the data in GREET 2. In some cases, we used operating permits and sustainability reports to estimate the material and energy flows for molybdenum, platinum, and nickel, while for zinc and silicon we relied on information provided in the literature.

Factors that Affect the Content of Cadmium, Nickel, Copper and Zinc in Tissues of the Knee Joint.

Science.gov (United States)

Roczniak, Wojciech; Brodziak-Dopierała, Barbara; Cipora, Elżbieta; Jakóbik-Kolon, Agata; Kluczka, Joanna; Babuśka-Roczniak, Magdalena

2017-08-01

Osteoarthritis causes the degradation of the articular cartilage and periarticular bones. Trace elements influence the growth, development and condition of the bone tissue. Changes to the mineral composition of the bone tissue can cause degenerative changes and fractures. The aim of the research was to determine the content of cadmium (Cd), nickel (Ni), copper (Cu) and zinc (Zn) in the tibia, the femur and the meniscus in men and women who underwent a knee replacement surgery. Samples were collected from 50 patients, including 36 women and 14 men. The determination of trace elements content were performed by ICP-AES method, using Varian 710-ES. Average concentration in the tissues of the knee joint teeth amounted for cadmium 0.015, nickel 0.60, copper 0.89 and zinc 80.81 mg/kg wet weight. There were statistically significant differences in the content of cadmium, copper and zinc in different parts of the knee joint. There were no statistically significant differences in the content of cadmium, nickel, copper and zinc in women and men in the examined parts of the knee joint. Among the elements tested, copper and nickel showed a high content in the connective tissue (the meniscus) compared to the bone tissue (the tibia and the femur).

In-plant testing of membranes to treat electroplating wastewater

Science.gov (United States)

Shah, D. B.; Talu, Orhan

1995-01-01

This is the final report submitted for the work performed under the NASA Cooperative Agreement NCC3-301 for the project entitled 'In-Plant Testing of Membranes To Treat Electroplating Waste water'. The main objective of the research project was to determine if the crosslinked polyacrylic acid salt films developed by NASA scientists could be used for heavy metal removal from the wastewater generated by the metals-finishing or electroplating industry. A variety of tasks identified in the original proposal were completed. These included: (1) analysis of our industrial partner Aetna Plating's zinc electroplating process and its wastewater treatment needs for zinc removal; (2) design and construction of a laboratory-scale unit to continuously supply and remove the ion exchange films from the zinc wastewater; (3) performance of a series of runs on such a unit to determine its operating characteristics; and (4) design of a prototype unit for use at the industrial site. In addition, there were a number of tasks that had not been identified in the original proposal but were later judged to be necessary for the successful completion of the project. These were: (1) batch equilibrium and kinetic experiments with analysis of the experimental results to accurately determine the equilibrium and kinetic parameters for the ion exchange films; (2 ) simulation studies for proper design of the prototype unit; and (3) preliminary runs to exchange the films from H form to Calcium form.

Nanoparticles of nickel oxide: growth and organization on zinc-substituted anionic clay matrix by one-pot route at room temperature

International Nuclear Information System (INIS)

Carja, Gabriela; Nakajima, Akira; Dranca, Cristian; Okada, Kiyoshi

2010-01-01

A room temperature nanocarving strategy is developed for the fabrication of nanoparticles of nickel oxide on zinc-substituted anionic clay matrix (Ni/ZnLDH). It is based on the growth and organization of nanoparticles of nickel oxide which occur during the structural reconstruction of the layered structure of the anionic clay in NiSO 4 aqueous solution. No organic compounds are used during the fabrication. The described material was characterized by X-ray diffraction (XRD), IR spectroscopy (FTIR), transmission electron microscopy (TEM), field-emission scanning electron microscopy (FESEM), energy dispersive X-ray (EDX) spectroscopy, and X-ray photoelectron spectroscopy (XPS). Results show that the nickel-clay nanoarchitecture consists of small nanoparticles of nickel oxide (average size 7 nm) deposited on the larger nanoparticles (average size 90 nm) of zinc-substituted clay. The optical properties of the new nickel-zinc formulation are studied by UV-Vis.

Nanoparticles of nickel oxide: growth and organization on zinc-substituted anionic clay matrix by one-pot route at room temperature

Science.gov (United States)

Carja, Gabriela; Nakajima, Akira; Dranca, Cristian; Okada, Kiyoshi

2010-10-01

A room temperature nanocarving strategy is developed for the fabrication of nanoparticles of nickel oxide on zinc-substituted anionic clay matrix (Ni/ZnLDH). It is based on the growth and organization of nanoparticles of nickel oxide which occur during the structural reconstruction of the layered structure of the anionic clay in NiSO4 aqueous solution. No organic compounds are used during the fabrication. The described material was characterized by X-ray diffraction (XRD), IR spectroscopy (FTIR), transmission electron microscopy (TEM), field-emission scanning electron microscopy (FESEM), energy dispersive X-ray (EDX) spectroscopy, and X-ray photoelectron spectroscopy (XPS). Results show that the nickel-clay nanoarchitecture consists of small nanoparticles of nickel oxide (average size 7 nm) deposited on the larger nanoparticles (average size 90 nm) of zinc-substituted clay. The optical properties of the new nickel-zinc formulation are studied by UV-Vis.

THE LOCAL LASER-STIMULATED ELECTRODEPOSITION OF THE NICKEL

Directory of Open Access Journals (Sweden)

V. A. Zabludovskyi

2009-12-01

Full Text Available The mask-free method for obtaining the local nickel coatings using laser radiation is developed. The parameters of local nickel coatings are calculated. The rate of electroplating process is estimated.

Development of improved lacv-30 propeller blade coatings for protection against sand and rain erosion and marine environment corrosion. Final report 4 Jan 1982-4 Mar 1983

Energy Technology Data Exchange (ETDEWEB)

Malone, G.A.

1983-05-10

An investigation was conducted of candidate systems offering potential erosion and corrosion protection when applied as coatings to Aluminum 7075 alloy propeller blades used to propel air cushioned vehicles operating in severe environments. This work focused on (1) special hard anodized and (2) hard nickel electroplated coatings as candidate protective systems with sand/rain erosion testing to evaluate their merits. Attributes of the coating systems developed and studied included: For (1) Ways and means to produce and control deposit hardness for optimum erosion resistance, methods of bonding to blades for high integrity adhesion, and inclusion of sacrificial corrosion protection electroplates in the coating systems (zinc and zinc-nickel alloy). For (2) Incorporation of dry film lubricant systems on sealed hardcoats of various anodic coating thicknesses to enhance erosion performance. Study results indicated that anodized coatings did not provide suitable erosion protection to Aluminum 7075 in sand/rain environments, even with dry film lubricant supplemental films. Electroplated hard nickel coatings, Vickers hardnesses in the range of 380 to 440, appeared better for combined sand/rain erosion resistance based on comparisons with prior work. Dilute phosphoric anodizing the aluminum substrates led to excellent bonds and improved corrosion resistance when subsequently plated with ductile nickel from a low pH bath, followed by hard nickel electroplate.

Estimation of RPV material embrittlement for Ukrainian NPP based on surveillance test data

International Nuclear Information System (INIS)

Revka, V.; Chyrko, L.; Chaikovsky, Yu.; Gulchuk, Yu.

2012-01-01

The WWER-1000 RPV material embrittlement has been evaluated using the surveillance test data for the nuclear power plant which is under operation in Ukraine. The RPV materials after the neutron (E > 0,5 MeV) irradiation up to fluence of 22,9.10 22 m -2 have been studied. Fracture toughness tests were performed using pre-cracked Charpy specimens for the beltline materials (base and weld metal). The maximum shift of T 0 reference temperature is equal to 44 o C. A radiation embrittlement rate, A F , for the RPV materials was estimated using the standard and reconstituted specimens. A comparison of the A F values has shown a good agreement between the specimen sets before and after reconstitution both for base and weld metal. Furthermore it has been revealed there is no nickel effect for the studied materials. In spite of the high nickel content the radiation embrittlement rate for weld metal is not higher than for base metal with low nickel content. Fracture toughness analysis has shown the Master curve shape describes well a temperature dependence of K Jc values. However a higher scatter of K Jc values is observed in comparison to 95 % tolerance bounds. (author)

Preparation of self-supporting metallic foils of nickel isotopes

International Nuclear Information System (INIS)

Sugai, Isao.

1975-01-01

This is the fourth report on the practical methods of target preparation for use in low energy nuclear experiments following the previous one (INS-J-150). An electroplating method has been developed as a dependable and reproducible technique for making self-supporting metallic foils of nickel in the thickness range of 0.5 to 10 mg/cm 2 . The procedures minimized the necessary amount of material so that nickel isotopes could be processed economically. Impurity contamination of the nickel foils during the electroplating process was less than 500 ppm, and the thickness variation in each foil was less than 3% of the central thickness. (auth.)

Study of Cadmium adsorption of Nickel and Zinc on a natural bentonite and homo ionic of sodium

International Nuclear Information System (INIS)

Silva Giraldo, German Dario; Pinzon Bello, Jorge Alejo

1999-01-01

It was studied the adsorption of cadmium, nickel and zinc in aqueous solution at 25oC over a bentonite from the Cauca Valley, in its native state as well as in its sodium homo ionic form. The Langmuir isotherm adequately describes the adsorption of these metal ions over both bentonites, and the thermodynamic distribution coefficient, Kdm, which allow quantifying the degree of adsorption, can be calculated. Baeyens-bradbury model correlates well the adsorption of the metal ions over both bentonites but Kdm cannot be calculated from it. The adsorption data do not adjust to freundlich isotherm or B.E.T. As well as they do to the previously mentioned models. The sodium homo ionic bentonite adsorbs nickel and zinc better than the native bentonite, whereas there are not significant differences in cadmium adsorption. The order of adsorption over both bentonites, Cadmium > Zinc > Nickel, follow the HSAB principle

Nickel Coatings and Electroforming Using Pulse Reversal Plating

DEFF Research Database (Denmark)

Tang, Peter Torben; Dylmer, Henrik; Møller, Per

1995-01-01

Introducing pulse plating brings new life and possibilities to one the oldest groups of electroplating processes. Nickel coatings and electroforming are used in a great variety of products, from oil valves to optical discs, and for many applications such as corrosion protection and micro-mechanic......Introducing pulse plating brings new life and possibilities to one the oldest groups of electroplating processes. Nickel coatings and electroforming are used in a great variety of products, from oil valves to optical discs, and for many applications such as corrosion protection and micro...

Some aspects of nanocrystalline nickel and zinc ferrites processed using microemulsion technique

NARCIS (Netherlands)

Misra, RDK; Kale, A; Kooi, BJ; De Hosson, JTM

2003-01-01

Nanocrystalline nickel and zinc ferrites synthesised using a microemulsion technique were characterised by high resolution transmission electron microscopy and vibrating sample magnetometry. A narrow and uniform distribution of crystals of size range 5-8 nm, distinguished by a clear lack of

Updated embrittlement trend curve for reactor pressure vessel steels

International Nuclear Information System (INIS)

Kirk, M.; Santos, C.; Eason, E.; Wright, J.; Odette, G.R.

2003-01-01

The reactor pressure vessels of commercial nuclear power plants are subject to embrittlement due to exposure to high energy neutrons from the core. Irradiation embrittlement of RPV belt-line materials is currently evaluated using US Regulatory Guide 1.99 Revision 2 (RG 1.99 Rev 2), which presents methods for estimating the Charpy transition temperature shift (ΔT30) at 30 ft-lb (41 J) and the drop in Charpy upper shelf energy (ΔUSE). A more recent embrittlement model, based on a broader database and more recent research results, is presented in NUREG/CR-6551. The objective of this paper is to describe the most recent update to the embrittlement model in NUREG/CR-6551, based upon additional data and increased understanding of embrittlement mechanisms. The updated ΔT30 and USE models include fluence, copper, nickel, phosphorous content, and product form; the ΔT30 model also includes coolant temperature, irradiation time (or flux), and a long-time term. The models were developed using multi-variable surface fitting techniques, understanding of the ΔT30 mechanisms, and engineering judgment. The updated ΔT30 model reduces scatter significantly relative to RG 1.99 Rev 2 on the currently available database for plates, forgings, and welds. This updated embrittlement trend curve will form the basis of revision 3 to Regulatory Guide 1.99. (author)

On the rational alloying of structural chromium-nickel steels

International Nuclear Information System (INIS)

Astaf'ev, A.A.

1982-01-01

A study was made on the influence of chromium nickel, phosphorus on the critical brittleness temperature of Cr-Ni-Mo-V structural steels. It is shown that the critical brittleness temperature of these steels increases at chromium content more over than 2% and nickel content more than 2% in the result of carbide transformations during tempering. Increase of nickel content in Cr-Ni-Mo-V-steels strengthens the tendency to embrittlement during slow cooling, from tempering temperature owing to development of process of phosphorus grain-boundary segregation. Two mentioned mechanisms of embrittlement determine principles of rational steel alloying. The extreme dependence of the critical brittleness temperature on chromium and nickel content, which enables to choose the optimum composition of Cr-Ni-Mo-V-steels, was established

Hydrogen Embrittlement Mechanism in Fatigue Behavior of Austenitic and Martensitic Stainless Steels

Directory of Open Access Journals (Sweden)

Sven Brück

2018-05-01

Full Text Available In the present study, the influence of hydrogen on the fatigue behavior of the high strength martensitic stainless steel X3CrNiMo13-4 and the metastable austenitic stainless steels X2Crni19-11 with various nickel contents was examined in the low and high cycle fatigue regime. The focus of the investigations were the changes in the mechanisms of short crack propagation. Experiments in laboratory air with uncharged and precharged specimen and uncharged specimen in pressurized hydrogen were carried out. The aim of the ongoing investigation was to determine and quantitatively describe the predominant processes of hydrogen embrittlement and their influence on the short fatigue crack morphology and crack growth rate. In addition, simulations were carried out on the short fatigue crack growth, in order to develop a detailed insight into the hydrogen embrittlement mechanisms relevant for cyclic loading conditions. It was found that a lower nickel content and a higher martensite content of the samples led to a higher susceptibility to hydrogen embrittlement. In addition, crack propagation and crack path could be simulated well with the simulation model.

Binding of nickel and zinc ions with activated carbon prepared from ...

African Journals Online (AJOL)

Activated carbon was prepared from sugar cane fibre by carbonizing at 500 oC for 30 minutes. This was followed by activation with ammonium chloride. The activated carbon was characterised in terms of pH, bulk density, ash content, surface area and surface charge. Equilibrium sorption of nickel and zinc ions by the ...

Zinc-based electrolyte compositions, and related electrochemical processes and articles

Science.gov (United States)

Kniajanski, Sergei; Soloveichik, Grigorii Lev

2018-02-20

An aqueous electrolyte composition is described, including a zinc salt based on zinc acetate or zinc glocolate. The saturation concentration of zinc in the electrolyte composition is in the range of about 2.5M to about 3.5M. The composition also contains at least one salt of a monovalent cation. The molar ratio of zinc to the monovalent cation is about 1:2. An aqueous zinc electroplating bath, containing the aqueous electrolyte composition, is also disclosed, along with a method for the electrochemical deposition of zinc onto a substrate surface, using the electroplating bath. Related flow batteries are also described, including a catholyte, as well as an anolyte based on the aqueous electrolyte composition, with a membrane between the catholyte and the anolyte.

Fabrication of Microcomponents by Electrochemical Manufacturing: Advanced Feed-Through Metallisation on Silicon and Nickel Micromechanical Resonators

DEFF Research Database (Denmark)

Tang, Peter Torben; Heschel, Matthias; Ravnkilde, Jan Tue

2000-01-01

Electrochemical processes such as electroplating, wet selective etching (or controlled corrosion) and electroless plating are powerful tools for fabrication of MEMS (Micro ElectroMechanical Systems) products. Especially when the electrochemical processes are used in combination with UV-lithograph......Electrochemical processes such as electroplating, wet selective etching (or controlled corrosion) and electroless plating are powerful tools for fabrication of MEMS (Micro ElectroMechanical Systems) products. Especially when the electrochemical processes are used in combination with UV......, as well as nickel/gold pads for conductive adhesive bonding, are also deposited by electroplating. The second example is a simple, inexpensive, low-temperature electroplating process for fabrication of released, stress-free nickel comb resonators. Since the manufacturing sequence only involves low...

Charge-discharge characteristics of nickel/zinc battery with polymer hydrogel electrolyte

Energy Technology Data Exchange (ETDEWEB)

Iwakura, Chiaki; Murakami, Hiroki; Nohara, Shinji; Furukawa, Naoji; Inoue, Hiroshi [Department of Applied Chemistry, Graduate School of Engineering, Osaka Prefecture University, 1-1 Gakuen-cho, Sakai, Osaka 599-8531 (Japan)

2005-12-01

A new nickel/zinc (Ni/Zn) battery was assembled by using polymer hydrogel electrolyte prepared from cross-linked potassium poly(acrylate) and KOH aqueous solution, and its charge-discharge characteristics were investigated. The experimental Ni/Zn cell with the polymer hydrogel electrolyte exhibited well-defined charge-discharge curves and remarkably improved charge-discharge cycle performance, compared to that with a KOH aqueous solution. Moreover, it was found that dendritic growth hardly occurred on the zinc electrode surface during charge-discharge cycles in the polymer hydrogel electrolyte. These results indicate that the polymer hydrogel electrolyte can successfully be used in Ni/Zn batteries as an electrolyte with excellent performance. (author)

Charge-discharge characteristics of nickel/zinc battery with polymer hydrogel electrolyte

Science.gov (United States)

Iwakura, Chiaki; Murakami, Hiroki; Nohara, Shinji; Furukawa, Naoji; Inoue, Hiroshi

A new nickel/zinc (Ni/Zn) battery was assembled by using polymer hydrogel electrolyte prepared from cross-linked potassium poly(acrylate) and KOH aqueous solution, and its charge-discharge characteristics were investigated. The experimental Ni/Zn cell with the polymer hydrogel electrolyte exhibited well-defined charge-discharge curves and remarkably improved charge-discharge cycle performance, compared to that with a KOH aqueous solution. Moreover, it was found that dendritic growth hardly occurred on the zinc electrode surface during charge-discharge cycles in the polymer hydrogel electrolyte. These results indicate that the polymer hydrogel electrolyte can successfully be used in Ni/Zn batteries as an electrolyte with excellent performance.

The bulk composition and leaching properties of electroplating sludge prior/following the solidification/stabilization by calcium oxide.

Science.gov (United States)

Orescanin, Visnja; Mikulic, Nenad; Mikelic, Ivanka Lovrencic; Posedi, Mario; Kampic, Stefica; Medunic, Gordana

2009-10-01

Eighteen samples of electroplating sludge were taken from three vertical profiles of waste storage pond of the zinc plating facility. Dry matter and organic matter content, pH value, bulk concentrations and leachate composition were determined. A sludge sample with the highest zinc value in the leachate was treated with calcium oxide (10% to 70%) and the obtained solidificate was repeatedly tested. There were found significant variations of all measured parameters among the profiles of untreated waste. Dry matter content varied from 125 to 455 mgg(-1), organic matter varied from 94.3 to 293.9 mgg(-1), and pH value varied from 3.42 to 5.90 (mean 4.34). Iron content ranged from 38.4 to 191.4 mgg(-1) (mean 136 mgg(-1); RSD 0.25), while zinc ranged from 10.9 to 58.2 mgg(-1) (mean 33.4 mgg(-1); RSD 0.38). According to its DIN38414-S4 leachate composition, this material was not suitable for landfilling of inert waste since zinc and nickel mean values were 10 and 1.5 times higher, respectively, and maximum values 27 and 2.5 times higher, respectively, compared to the upper permissible limit. Maximum values of Cr(VI), Fe, Ni, Cu, and Zn in the DIN38414-S4 leachate were 0.183 mgL(-1), 34.085 mgL(-1), 1.052 mgL(-1), 0.829 mgL(-1) and 107.475 mgL(-1)L, respectively. Following the solidification/stabilization procedure with CaO (sample/CaO = 90/10), concentrations of Cr(VI), Fe, Cu and Zn were reduced 92, 44, 66 and 57 times, respectively, compared to the untreated sample. The addition of 50% of CaO into the sludge reduced zinc and nickel concentrations 79 and 45 times, respectively, in the DIN38414-S4 leachate of the solidified waste compared to the original sludge, thereby converting an hazardous waste into the inert material suitable for landfilling or reuse in the construction processes.

Current understanding of the effects of enviromental and irradiation variables on RPV embrittlement

International Nuclear Information System (INIS)

Odette, G.R.; Lucas, G.E.; Wirth, B.; Liu, C.L.

1997-01-01

Radiation enhanced diffusion at RPV operating temperatures around 290 degrees C leads to the formation of various ultrafine scale hardening phases, including copper-rich and copper-catalyzed manganese-nickel rich precipitates. In addition, defect cluster or cluster-solute complexes, manifesting a range of thermal stability, develop under irradiation. These features contribute directly to hardening which in turn is related to embrittlement, manifested as shifts in Charpy V-notch transition temperature. Models based on the thermodynamics, kinetics and micromechanics of the embrittlement processes have been developed; these are broadly consistent with experiment and rationalize the highly synergistic effects of most important irradiation (temperature, flux, fluence) and metallurgical (copper, nickel, manganese, phosphorous and heat treatment) variables on both irradiation hardening and recovery during post-irradiation annealing. A number of open questions remain which can be addressed with a hierarchy of new theoretical and experimental tools

Zinc bioaccumulation by microbial consortium isolated from nickel smelter sludge disposal site

Directory of Open Access Journals (Sweden)

Kvasnová Simona

2017-06-01

Full Text Available Heavy metal pollution is one of the most important environmental issues of today. Bioremediation by microorganisms is one of technologies extensively used for pollution treatment. In this study, we investigated the heavy metal resistance and zinc bioaccumulation by microbial consortium isolated from nickel sludge disposal site near Sereď (Slovakia. The composition of consortium was analyzed based on MALDI-TOF MS of cultivable bacteria and we have shown that the consortium was dominated by bacteria of genus Arthrobacter. While consortium showed very good growth in the zinc presence, it was able to remove only 15 % of zinc from liquid media. Selected members of consortia have shown lower growth rates in the zinc presence but selected isolates have shown much higher bioaccumulation abilities compared to whole consortium (up to 90 % of zinc removal for NH1 strain. Bioremediation is frequently accelerated through injection of native microbiota into a contaminated area. Based on data obtained in this study, we can conclude that careful selection of native microbiota could lead to the identification of bacteria with increased bioaccumulation abilities.

Nickel exposure and plasma levels of biomarkers for assessing oxidative stress in nickel electroplating workers.

Science.gov (United States)

Tsao, Yu-Chung; Gu, Po-Wen; Liu, Su-Hsun; Tzeng, I-Shiang; Chen, Jau-Yuan; Luo, Jiin-Chyuan John

2017-07-01

The mechanism of nickel-induced pathogenesis remains elusive. To examine effects of nickel exposure on plasma oxidative and anti-oxidative biomarkers. Biomarker data were collected from 154 workers with various levels of nickel exposure and from 73 controls. Correlations between nickel exposure and oxidative and anti-oxidative biomarkers were determined using linear regression models. Workers with a exposure to high nickel levels had significantly lower levels of anti-oxidants (glutathione and catalase) than those with a lower exposure to nickel; however, only glutathione showed an independent association after multivariable adjustment. Exposure to high levels of nickel may reduce serum anti-oxidative capacity.

Photo-Electrochemical Effect of Zinc Addition on the Electrochemical Corrosion Potentials of Stainless Steels and Nickel Alloys in High Temperature Water

International Nuclear Information System (INIS)

Lee, Yi-Ching; Fong, Clinton; Fang-Chu, Charles; Chang, Ching

2012-09-01

Hydrogen water chemistry (HWC) is one of the main mitigating methods for stress corrosion cracking problem of reactor core stainless steel and nickel based alloy components. Zinc is added to minimize the radiation increase associated with HWC. However, the subsequently formed zinc-containing surface oxides may exhibit p-type semiconducting characteristics. Upon the irradiation of Cherenkov and Gamma ray in the reactor core, the ECP of stainless steels and nickel based alloys may shift in the anodic direction, possibly offsetting the beneficial effect of HWC. This study will evaluate the photo-electrochemical effect of Zinc Water Chemistry on SS304 stainless steel and Alloy 182 nickel based weld metal under simulated irradiated BWR water environments with UV illumination. The experimental results reveal that Alloy 182 nickel-based alloy generally possesses n-type semiconductor characteristics in both oxidizing NWC and reducing HWC conditions with zinc addition. Upon UV irradiation, the ECP of Alloy 182 will shift in the cathodic direction. In most conditions, SS304 will also exhibit n-type semiconducting properties. Only under hydrogen water chemistry, a weak p-type property may emerge. Only a slight upward shift in the anodic direction is detected when SS304 is illuminated with UV light. The potential influence of p-type semiconductor of zinc containing surface oxides is weak and the mitigation effect of HWC on the stress corrosion cracking is not adversely affected. (authors)

METHOD OF APPLYING NICKEL COATINGS ON URANIUM

Science.gov (United States)

Gray, A.G.

1959-07-14

A method is presented for protectively coating uranium which comprises etching the uranium in an aqueous etching solution containing chloride ions, electroplating a coating of nickel on the etched uranium and heating the nickel plated uranium by immersion thereof in a molten bath composed of a material selected from the group consisting of sodium chloride, potassium chloride, lithium chloride, and mixtures thereof, maintained at a temperature of between 700 and 800 deg C, for a time sufficient to alloy the nickel and uranium and form an integral protective coating of corrosion-resistant uranium-nickel alloy.

Synthesis of electroplated 63Ni source and betavoltaic battery

International Nuclear Information System (INIS)

Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae

2015-01-01

Radioisotope (Nuclear) battery using 63 Ni was prepared as beta cell. The electroplated 63 Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including 62 Ni and 63 Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H 3 BO 3 , and KOH. The deposition was carried out at current density of 10 mA cm -2 . The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively

Preparation and structural characterization of vulcanized natural rubber nanocomposites containing nickel-zinc ferrite nanopowders.

Science.gov (United States)

Bellucci, F S; Salmazo, L O; Budemberg, E R; da Silva, M R; Rodríguez-Pérez, M A; Nobre, M A L; Job, A E

2012-03-01

Single-phase polycrystalline mixed nickel-zinc ferrites belonging to Ni0.5Zn0.5Fe2O4 were prepared on a nanometric scale (mean crystallite size equal to 14.7 nm) by chemical synthesis named the modified poliol method. Ferrite nanopowder was then incorporated into a natural rubber matrix producing nanocomposites. The samples were investigated by means of infrared spectroscopy, X-ray diffraction, scanning electron microscopy and magnetic measurements. The obtained results suggest that the base concentration of nickel-zinc ferrite nanoparticles inside the polymer matrix volume greatly influences the magnetic properties of nanocomposites. A small quantity of nanoparticles, less than 10 phr, in the nanocomposite is sufficient to produce a small alteration in the semi-crystallinity of nanocomposites observed by X-ray diffraction analysis and it produces a flexible magnetic composite material with a saturation magnetization, a coercivity field and an initial magnetic permeability equal to 3.08 emu/g, 99.22 Oe and 9.42 x 10(-5) respectively.

Determination of the gaseous hydrogen ductile-brittle transition in copper-nickel alloys

Science.gov (United States)

Parr, R. A.; Johnston, M. H.; Davis, J. H.; Oh, T. K.

1985-01-01

A series of copper-nickel alloys were fabricated, notched tensile specimens machined for each alloy, and the specimens tested in 34.5 MPa hydrogen and in air. A notched tensile ratio was determined for each alloy and the hydrogen environment embrittlement (HEE) determined for the alloys of 47.7 weight percent nickel to 73.5 weight percent nickel. Stacking fault probability and stacking fault energies were determined for each alloy using the x ray diffraction line shift and line profiles technique. Hydrogen environment embrittlement was determined to be influenced by stacking fault energies; however, the correlation is believed to be indirect and only partially responsible for the HEE behavior of these alloys.

Nickel coating electroplated characterization with and without carbon nanotubes

International Nuclear Information System (INIS)

Lopes, A.C.; Banczek, E.P.; Cunha, M.T.; Rodrigues, P.R.P.; Terada, M.

2010-01-01

The metals have great application, but when their properties are not suitable they should be improved through treatments to increase corrosion resistance, mechanical and wear. The metals electrodeposition such as nickel is one of treatment options. This study aims the development a nickel coating with and without (CNT), obtained by electrodeposition on aluminum alloy AA6061. The nickel electrodeposition was performed with cyclic voltammetry and chronoamperometry. Open circuit potential and anodic polarization curves were carried out samples characterization. The microstructure and the chemical composition of the M x O z coating were studied using the scanning electron microscopy, energy dispersion spectroscopy and X-ray diffraction. The results indicated that the nickel coating improve the corrosion resistance of aluminum in the presence of CNT. (author)

A Study of Testing Different Mandrels for Electroforming Nickel

Science.gov (United States)

Murrell, Alex D. G.

Material failure is a prevalent problem in all engineering industries, particularly aerospace and automotive. The demand high-performance materials is higher than ever. Nickel is a metal that is favoured greatly because of its ability to withstand harsh operating conditions such as corrosive environments and extreme temperatures. Nickel parts can be produced by electroforming, a unique process that requires a removable conductive mandrel. An electroplating apparatus was set up at Tennessee Technological University to deposit nickel onto these mandrels where different methods of removal would be explored. Various different mandrels - conductive and non-conductive - were tested by nickel electroplating in a Watts nickel bath to establish a firm testing procedure. The nickel coatings were retrieved where possible and were analysed with appropriate methods. It was found that tin was the best material to use for a substrate through performance ranking, and a conductive polycarbonate was the worst material choice for a substrate. The substrates that demonstrated the easiest method of removal were tin and wax. Different methods of increasing - and also inhibiting - conductivity were applied to various substrates, where it was found that the use of a conductive graphite paint was particularly beneficial to the plating potential of a substrate.

Improvement of the tool life of a micro-end mill using nano-sized SiC/Ni electroplating method.

Science.gov (United States)

Park, Shinyoung; Kim, Kwang-Su; Roh, Ji Young; Jang, Gyu-Beom; Ahn, Sung-Hoon; Lee, Caroline Sunyong

2012-04-01

High mechanical properties of a tungsten carbide micro-end-mill tool was achieved by extending its tool life by electroplating nano-sized SiC particles (electroplating method on the surface of the micro-end-mill tool was applied using SiC particles and Ni particles. Organic additives (saccharin and ammonium chloride) were added in a Watts bath to improve the nickel matrix density in the electroplating bath and to smooth the surface of the co-electroplating. The morphology of the coated nano-sized SiC particles and the composition were measured using Scanning Electron Microscope and Energy Dispersive Spectrometer. As the Ni/SiC co-electroplating layer was applied, the hardness and friction coefficient improved by 50%. Nano-sized SiC particles with 7 wt% were deposited on the surface of the micro-end mill while the Ni matrix was smoothed by adding organic additives. The tool life of the Ni/SiC co-electroplating coating on the micro-end mill was at least 25% longer than that of the existing micro-end mills without Ni/SiC co-electroplating. Thus, nano-sized SiC/Ni coating by electroplating significantly improves the mechanical properties of tungsten carbide micro-end mills.

Application of three tailing-based composites in treating comprehensive electroplating wastewater.

Science.gov (United States)

Liu, Hongbo; Zhu, Mengling; Gao, Saisai

2014-01-01

Heavy metals and chemical oxygen demand (COD) are major challenging pollutants for most electroplating wastewater treatment plants. A novel composite material, prepared with a mixture of calcium and sodium compounds and tailings, was simply mixed by ratios and used to treat a comprehensive electroplating wastewater with influent COD, total copper (T-Cu), and total nickel (T-Ni) respectively as 690, 4.01, and 20.60 mg/L on average. Operational parameters, i.e. the contact time, pH, mass ratio of calcium and sodium compounds and tailings, were optimized as 30 min, 10.0, and 4:2:1. Removal rates for COD, T-Cu, and T-Ni could reach 71.8, 90.5, and 98.1%, respectively. No significant effect of initial concentrations on removal of T-Cu and T-Ni was observed for the composite material. The adsorption of Cu(II) and Ni(II) on the material fitted Langmuir and Freundlich isotherms respectively. Weight of waste sludge from the calcium/sodium-tailing system after reaction was 10% less than that from the calcium-tailing system. The tailing-based composite is cost-effective in combating comprehensive electroplating pollution, which shows a possibility of applying the tailings in treating electroplating wastewater.

Synthesis, characterisation and anion exchange properties of copper, magnesium, zinc and nickel hydroxy nitrates

Science.gov (United States)

Biswick, Timothy; Jones, William; Pacuła, Aleksandra; Serwicka, Ewa

2006-01-01

Anion exchange reactions of four structurally related hydroxy salts, Cu 2(OH) 3NO 3, Mg 2(OH) 3NO 3, Ni 2(OH) 3NO 3 and Zn 3(OH) 4(NO 3) 2 are compared and trends rationalised in terms of the strength of the covalent bond between the nitrate group and the matrix cation. Powder X-ray diffraction (PXRD), Fourier-transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA) and elemental analysis are used to characterise the materials. Replacement of the nitrate anions in the zinc and copper salts with benzoate anions is possible although exchange of the zinc salt is accompanied by modification of the layer structure from one where zinc is exclusively six-fold coordinated to a structure where there is both six- and four-fold zinc coordination. Magnesium and nickel hydroxy nitrates, on the other hand, hydrolyse to their respective metal hydroxides.

Effect of soluble zinc additions on the SCC performance of nickel alloys in deaerated hydrogenated water

International Nuclear Information System (INIS)

Morton, D.S.; Thompson, C.D.; Gladding, D.; Schurman, M.K.

1997-08-01

Stress corrosion crack growth rates (SCCGR) of alloy 600, EN82H and X-750 were measured in deaerated hydrogenated water to determine if soluble zinc mitigates SCCGR. Constant load compact tension specimen tests were conducted. Two test strategies were used to discern a possible zinc effect. The first strategy employed separate SCCGR tests in zinc and non-zinc environments and compared the resulting crack growth rates. The second strategy varied zinc levels at the midterm of single specimen SCCGR tests and characterized the resulting crack growth rate effect through an electrical potential drop in-situ crack monitor. Results from the direct comparison and midterm changing chemistry tests did not discern a zinc influence; any apparent zinc influence is within test to test variability (∼1.5x change in crack growth rate). AEM, AUGER and ESCA crack tip fracture surface studies identified that zinc was not incorporated within crack tip oxides. These studies identified nickel rich crack tip oxides and spinel, with incorporated zinc, (∼5 atom percent) bulk surface oxides

Thermodynamic Study of the Nickel Addition in Zinc Hot-Dip Galvanizing Baths

Science.gov (United States)

Pistofidis, N.; Vourlias, G.

2010-01-01

A usual practice during zinc hot-dip galvanizing is the addition of nickel in the liquid zinc which is used to inhibit the Sandelin effect. Its action is due to the fact that the ζ (zeta) phase of the Fe-Zn system is replaced by the Τ (tau) phase of the Fe-Zn-Ni system. In the present work an attempt is made to explain the formation of the Τ phase with thermodynamics. For this reason the Gibbs free energy changes for Τ and ζ phases were calculated. The excess free energy for the system was calculated with the Redlich-Kister polyonyme. From this calculation it was deduced that the Gibbs energy change for the tau phase is negative. As a result its formation is spontaneous.

Optimization of microwave assisted digestion procedure for the determination of zinc, copper and nickel in tea samples employing flame atomic absorption spectrometry

International Nuclear Information System (INIS)

Soylak, Mustafa; Tuzen, Mustafa; Souza, Anderson Santos; Korn, Maria das Gracas Andrade; Ferreira, Sergio Luis Costa

2007-01-01

The present paper describes the development of a microwave assisted digestion procedure for the determination of zinc, copper and nickel in tea samples employing flame atomic absorption spectrometry (FAAS). The optimization step was performed using a full factorial design (2 3 ) involving the factors: composition of the acid mixture (CMA), microwave power (MP) and radiation time (RT). The experiments of this factorial were carried out using a certified reference material of tea GBW 07605 furnished by National Research Centre for Certified Reference Materials, China, being the metal recoveries considered as response. The relative standard deviations of the method were found below 8% for the three elements. The procedure proposed was used for the determination of copper, zinc and nickel in several samples of tea from Turkey. For 10 tea samples analyzed, the concentration achieved for copper, zinc and nickel varied at 6.4-13.1, 7.0-16.5 and 3.1-5.7 (μg g -1 ), respectively

Cadmium plating replacements

Energy Technology Data Exchange (ETDEWEB)

Nelson, M.J.; Groshart, E.C.

1995-03-01

The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

The effects of element Cu on the electrochemical performances of Zinc-Aluminum-hydrotalcites in Zinc/Nickel secondary battery

International Nuclear Information System (INIS)

Wen, Xing; Yang, Zhanhong; Xie, Xiaoe; Feng, Zhaobin; Huang, Jianhang

2015-01-01

Zn-Cu-Al-CO_3 layered double hydroxides (LDHs) have been successfully synthesized by using the method of constant pH co-precipitation. And it also has been proposed as a novel anodic material in Zinc-Nickel secondary batteries. The X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) images of the as-prepared sample exhibit that the samples are well crystallized and have hexagon structure. The electrochemical performances of Zn-Al-LDHs and Zn-Cu-Al-LDHs with different Zn/Cu/Al molar ratios are investigated by the measurements such as galvanostatic charge-discharge, cyclic voltammogram and electrochemical impedance spectroscopy (EIS). Comparing with the pure Zn-Al-LDHs, Zn-Cu-Al-LDHs show more stable cycling performance, exhibit better reversibility and display lower charge-transfer resistance. Especially, the Zn-Cu-Al-LDHs with the Zn/Cu/Al molar ratio being 2.8:0.2:1 exhibits the best electrochemical properties than other samples. After 800 cell cycles, the specific discharge capacity of Zn-Cu-Al-LDHs with the Zn/Cu/Al molar ratio of 2.8:0.2:1is 345 mA h g"−"1, while that of pure Zn-Al-LDHs is only 177 mA h g"−"1. Based on these observations, the prepared Zn-Cu-Al-LDHs may be a promising anode active material for Zinc/Nickel secondary batteries.

Exploring the Molecular Mechanisms of Nickel-Induced Genotoxicity and Carcinogenicity: A Literature Review

OpenAIRE

Cameron, Keyuna S.; Buchner, Virginia; Tchounwou, Paul B.

2011-01-01

Nickel, a naturally occurring element that exists in various mineral forms, is mainly found in soil and sediment, and its mobilization is influenced by the physicochemical properties of the soil. Industrial sources of nickel include metallurgical processes such as electroplating, alloy production, stainless steel, and nickel-cadmium batteries. Nickel industries, oil- and coal-burning power plants, and trash incinerators have been implicated in its release into the environment. In humans, nick...

Electroplated tin-nickel coatings as a replacement for nickel to eliminate nickel dermatitis

DEFF Research Database (Denmark)

Møller, Per; Boyce, Jan M.; Nielsen, Lars Pleth

2013-01-01

. The main focus will be on the corrosion properties where the following corrosion investigations will be covered; corrosion potential measurements for the different coatings, estimation of corrosion rates for materials in galvanic coupling with tin/nickel coatings, salt spray test, medical tests...

Synthesis of electroplated {sup 63}Ni source and betavoltaic battery

Energy Technology Data Exchange (ETDEWEB)

Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-12-15

Radioisotope (Nuclear) battery using {sup 63}Ni was prepared as beta cell. The electroplated {sup 63}Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including {sup 62}Ni and {sup 63}Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H{sub 3}BO{sub 3}, and KOH. The deposition was carried out at current density of 10 mA cm{sup -2}. The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively.

Review of recent studies on neutron irradiation embrittlement in light water reactor pressure vessel steels

International Nuclear Information System (INIS)

Sudo, Akira; Miyazono, Shohachiro

1983-06-01

Recent studies in foreign countries (USA, France, FRG and UK) on neutron irradiation embrittlement have been reviewed. These studies are classified into four areas, such as 1) effect of chemical composition on irradiation embrittlement sensitivity, 2) postirradiation heat treatment for embrittlement relief, 3) fracture toughness evaluation of irradiated materials based on fracture mechanics analysis, and 4) effect of irradiation on fatigue crack propagation behavior. The first area mainly includes the studies related to the effects of copper, phosphorus impurities and nickel alloying and synergistic effect of these components, and furthermore, evaluation of Regulatory Guide 1.99 Rev.l. Studies in the second area show the effects of annealing condition (temperature and time) and metallugical condition on embrittlement relief, and evaluation of periodic annealing in the period of irradiation as a promising method for embrittlement control. Studies in the third area show the correlation between fracture toughness and Cv notch ductility changes with neutron irradiation, and J-R curves of irradiated materials based on the elasto-plastic fracture mechanics. In the forth area, most of studies are investigated in air condition but a few studies in reactor-grade water at high temperature and pressure. (author)

Improvements of Nickel Deposit Characteristics by Pulse Plating

DEFF Research Database (Denmark)

Tang, Peter Torben; Leisner, Peter; Møller, Per

1993-01-01

Investigation of the properties of electroplated nickel, using both pulse plating and conventional di-rect current (DC), has lead to several interesting improvements of deposit characteristics. Investigated properties include; internal stress, tensile strength, yield stress, elongation, hardness...

Research, development, and demonstration of nickel-zinc batteries for electric-vehicle propulsion. Annual report for 1980

Energy Technology Data Exchange (ETDEWEB)

1981-03-01

Progress in work at Exide in three main development areas, i.e., battery design and development, nickel cathode study, and electrochemical studies is reported. Battery design and development concentrated on the optimization of design parameters, including electrode spacing, charging methods, electrolyte concentration, the design and fabrication of prototype cells and modules, and testing to verify these parameters. Initial experiments indicated that an interelectrode spacing of 2.5 mm was optimum when normal (D.C.) charging is used. It was during these experiments that a high rate charging technique was developed to deposit a dense active zinc which did not shed during vibration. A 4 cell - 300 Ah experimental module was built and sent to NBTL for testing. Initial testing on this module and a 300 Ah cell are reported. Experiments on electrolyte concentration indicate that higher concentrations of KOH (8M, 9M or 10M) are beneficial to capacity maintenance. Available nickel cathodes were evaluated for possible use in the VIBROCEL. These included pocket, sintered plaque impregnated, nickel plated steel wool impregnated, plastic bonded and CMG (multifoil) electrodes. These electrodes have Coulombic densities ranging from 70 Ah/Kg for pocket plates to 190 Ah/Kg for CMG electrodes. Detailed test data are presented for each type including rate capability, effect of zincate on performance, and capacity maintenance with cycling. Work on zinc deposition emphasized the special charging technique. This is a deposition using special waveforms of charging current, to deposit dense crystalline zinc on the anode substrate.

Electroplated Ni on the PN Junction Semiconductor

Energy Technology Data Exchange (ETDEWEB)

Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm{sup 2}. The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased.

Electroplated Ni on the PN Junction Semiconductor

International Nuclear Information System (INIS)

Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae

2015-01-01

Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm 2 . The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased

Ultra-High Efficiency / Low Hydrogen Embrittlement Nanostructured Zn-Based Electrodeposits as Environmentally Benign Cd-Replacement Coatings for High Strength Steel Fasteners

Science.gov (United States)

2011-04-01

sample production for the testing of hydrogen re-embrittlement ( HRE ) (a.k.a. in-service embrittlement); (4) further optimization of plating conditions...Ni range. This could help explain the HRE performance as a nickel concentration of 15wt.% had an OCP close to that of Cd and steel, which would...ZnNi plating, including superior corrosion protection and improved HRE performance as a result of the dense fine grained microstructure. Furthermore

Effect of nickel plating upon tensile tests of uranium--0.75 titanium alloy

International Nuclear Information System (INIS)

Hemperly, V.C.

1975-01-01

Electrolytic-nickel-plated specimens of uranium-0.75 wt percent titanium alloy were tested in air at 20 and 100 percent relative humidities. Tensile-test ductility values were lowered by a high humidity and also by nickel plating alone. Baking the nickel-plated specimens did not eliminate the ductility degradation. Embrittlement because of nickel plating was also evident in tensile tests at -34 0 C. (U.S.)

Evaluation of variables which affect the hardness of nickel plate deposited from watts-type baths

International Nuclear Information System (INIS)

Petit, G.S.; Wright, R.R.; Neff, W.A.

1976-01-01

In the course of the Cascade Improvement Program, many component equipment parts will be electroplated with nickel for corrosion protection. The maximum hardness which will be acceptable in the electroplated deposit is specified in Union Carbide's Job Specification JS-1396, Revision 3, entitled Electroplated Nickel Coatings on Steel Parts. The hardness specification is intended primarily as a control over both organic and inorganic impurities in the deposit. This report covers a study evaluating several of the numerous controllable variables which influence the hardness of the nickel plate deposited from a Watts-type bath. The variables tested were: 1) bath composition, 2) pH, 3) current density, 4) anode-cathode area ratio, and 5) bath temperature. Within the tested ranges of the variables studied, the pH and current density had the most influence on the plate hardness. The softest deposit was obtained with a bath pH of 1.5, a current density of 30 to 40 amperes/square foot, and with the anode-cathode area ratio in the range of 3:1 to 1:1

Optimization of copper electroplating process applied for microfabrication on flexible polyethylene terephthalate substrate

International Nuclear Information System (INIS)

Le, Nguyen Ngan; Hue Phan, Thi Cam; Le, Anh Duy; Dung Dang, Thi My; Dang, Mau Chien

2015-01-01

Electroplating is an important step in microfabrication in order to increase thickness of undersized parts up to a few micrometers with a low-cost, fast method that is easy to carry out, especially for metals such as copper, nickel, and silver. This important step promotes the development of the fabrication technology of electronic devices on a flexible substrate, also known as flexible electronic devices. Nevertheless, this technology has some disadvantages such as low surface uniformity and high resistivity. In this paper, parameters of copper electroplating were studied, such as the ratio of copper (II) sulfate (CuSO_4) concentration to sulfuric acid (H_2SO_4) concentration and electroplating current density, in order to obtain low resistivity and high surface uniformity of the copper layer. Samples were characterized by scanning electron microscopy (SEM), four-point probe, and surface profiler. The results showed that the sample resistivity could be controlled from about 2.0 to about 3.5 μΩ · cm, and the lowest obtained resistivity was 1.899 μΩ · cm. In addition, surface uniformity of the electroplated copper layer was also acceptable. The thickness of the copper layer was about 10 μm with an error of about 0.5 μm. The most suitable conditions for the electroplating process were CuSO_4 concentration of 0.4 mol l"−"1, H_2SO_4 concentration of 1.0 mol l"−"1, and low electroplating current density of 10–20 mA cm"−"2. All experiments were performed on a flexible polyethylene terephthalate (PET) substrate. (paper)

Experimental Investigation of the Electro Co-deposition of (Zinc-Nickel Alloy

Directory of Open Access Journals (Sweden)

Ekhlas Abdulrahman Salman

2018-02-01

Full Text Available abstract An experimental investigation has been carried out for zinc-nickel (Zn-Ni electro-deposition using the constant applied current technique. Weight difference approach method was used to determine the cathode current efficiency and deposit thickness. Also, the influence effect of current density on the deposition process, solderability, and porosity of the plating layer in microelectronic applications were examined. The bath temperature effect on nickel composition and the form of the contract was studied using Scanning Electron Microscope (SEM. Moreover, elemental nature of the deposition was analyzed by Energy Dispersive X-Ray (EDX. It has been found that the best bath temperature was 40˚C, specifically at a concentration of 73 g/L of NiCl2.6H2O, has a milestone influence on the nickel composition and structure of the deposits. The potential is a major factor influencing the deposition coating alloy which is adjusted by the operations of the cathodic polarization; rather than the standard potential of the two metals as determined by the e.m.f. series. The anomalous deposition was obtained at a current density lower than 0.8 A/dm2, while normal deposition occurred at current densities less than 1.2 A/dm2. Corrosion behavior was exhibited by the bath and for performance was carried out, and it shows that the best corrosion performance was for nickel composition of 10-12.6 wt%.

Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

International Nuclear Information System (INIS)

Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae

2016-01-01

Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery

Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

Energy Technology Data Exchange (ETDEWEB)

Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery.

Nickel and titanium nanoboride composite coating

International Nuclear Information System (INIS)

Efimova, K A; Galevsky, G V; Rudneva, V V; Kozyrev, N A; Orshanskaya, E G

2015-01-01

Electrodeposition conditions, structural-physical and mechanical properties (microhardness, cohesion with a base, wear resistance, corrosion currents) of electroplated composite coatings on the base of nickel with nano and micro-powders of titanium boride are investigated. It has been found out that electro-crystallization of nickel with boride nanoparticles is the cause of coating formation with structural fragments of small sizes, low porosity and improved physical and mechanical properties. Titanium nano-boride is a component of composite coating, as well as an effective modifier of nickel matrix. Nano-boride of the electrolyte improves efficiency of the latter due to increased permissible upper limit of the cathodic current density. (paper)

Etude multi-échelle des mécanismes d'élaboration de revêtements d'alliage zinc-nickel à base d'électrolytes alcalins : germination, complexation et structures cristallines

OpenAIRE

Fedi , Baptiste

2016-01-01

The present work aims to deepen the understanding of the mechanisms of zinc-nickelelectrodeposition in alkaline baths. Zinc-nickel deposits containing between 12% and 16%nickel known for their anti-corrosion performance. Complexing agents are required toobtain soluble and reactive nickel forms, and to stabilize the electrolytes. A study ofthe complexing mechanisms has improved the understanding of their respective role andbehavior, and their influence on the stability and the morphology and c...

Chemically-modified graphene sheets as an active layer for eco-friendly metal electroplating on plastic substrates

International Nuclear Information System (INIS)

Oh, Joon-Suk; Hwang, Taeseon; Nam, Gi-Yong; Hong, Jung-Pyo; Bae, Ah-Hyun; Son, Sang-Ik; Lee, Geun-Ho; Sung, Hak kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Nam, Jae-Do

2012-01-01

Eco-friendly nickel (Ni) electroplating was carried out on a plastic substrate using chemically modified graphene sheets as an active and conductive layer to initiate electroplating without using conventional pre-treatment or electroless metal-seeding processes. A graphene oxide (GO) solution was self-assembled on a polyethylene terephthalate (PET) film followed by evaporation to give GO layers (thickness around 6.5 μm) on PET (GO/PET) film. Then, the GO/PET film was chemically and thermally reduced to convert the GO layers to reduced graphene oxide (RGO) layers on the PET substrate. The RGO-coated PET (RGO/PET) film showed the sheet resistance of 100 Ω per square. On RGO/PET film, Ni electroplating was conducted under the constant-current condition and the entire surface of the PET film was completely metalized with Ni without any voids.

Response of nickel to zinc cells to electric vehicle chopper discharge waveforms

Science.gov (United States)

Cataldo, R. L.

1981-01-01

The preliminary results of simulated electric vehicle chopper controlled discharge of a Nickel/Zinc battery shows delivered energy increases of 5 to 25 percent compared to constant current discharges of the same average current. The percentage increase was a function of chopper frequency, the ratio of peak to average current, and the magnitude of the discharge current. Because the chopper effects are of a complex nature, electric vehicle battery/speed controller interaction must be carefully considered in vehicle design to optimize battery performance.

Research, development, and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report for 1980

Energy Technology Data Exchange (ETDEWEB)

1981-03-01

Progress in developing nickel-zinc batteries for propelling electric vehicles is reported. Information is included on component design, battery fabrication, and module performance testing. Although full scale hardware performance has fallen short of the contract cycle life goals, significant progress has been made to warrant further development. (LCL)

Genetic characterization, nickel tolerance, biosorption, kinetics, and uptake mechanism of a bacterium isolated from electroplating industrial effluent.

Science.gov (United States)

Nagarajan, N; Gunasekaran, P; Rajendran, P

2015-04-01

Electroplating industries in Madurai city produce approximately 49,000 L of wastewater and 1200 L of sludge every day revealing 687-5569 ppm of nickel (Ni) with other contaminants. Seventeen Ni-tolerant bacterial strains were isolated from nutrient-enriched effluents. Among them one hyper Ni accumulating strain was scored and identified as Bacillus cereus VP17 on the basis of morphology, biochemical tests, 16S rDNA gene sequencing, and phylogenetic analysis. Equilibrium data of Ni(II) ions using the bacterium as sorbent at isothermal conditions (37 °C) and pH 6 were best adjusted by Langmuir (R(2) = 0.6268) and Freundlich models (R(2) = 0.9505). Experimental validation reveals Ni sorption takes place on a heterogeneous surface of the biosorbent, and predicted metal sorption capacity is 434 ppm. The pseudo-second-order kinetic model fitted the biosorption kinetic data better than the pseudo-first-order kinetic model (R(2) = 0.9963 and 0.3625). Scanning electron microscopy, energy dispersive X-ray, and Fourier transform infrared spectroscopy studies of the bacterial strain with and without Ni(II) ion reveals the biosorption mechanism. The results conclude possibilities of using B. cereus VP17 for Ni bioremediation.

Study of the influence of temperature and time on the electroplating nickel layer in Inconel 718 strips used in spacer grid of Pressurized Water Cooled nuclear reactors (PWR)

Energy Technology Data Exchange (ETDEWEB)

Rezende, Renato; Abati, Amanda; Verne, Júlio; Panossian, Zehbour, E-mail: amanda.abati@marinha.mil.br, E-mail: jvernegropp@gmail.com, E-mail: renato.rezende@marinha.mil.br, E-mail: zep@ipt.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil). Laboratório de Desenvolvimento e Instrumentação de Combustível Nuclear; Instituto de Pesquisas Tecnológicas (IPT), São Paulo, SP (Brazil)

2017-07-01

The Inconel 718 (UNS N07718: Ni-{sup 19}Cr-{sup 18}Fe-{sup 5}Nb-3 Mo) is a precipitation hardenable nickel alloy that has good corrosion resistance and high mechanical strength. These strips are used for assembling the spacer grid of fuel element of pressurized water cooled nuclear reactors (PWR). The spacer grid is a structural component of fundamental importance in fuel elements of PWR reactors, maintaining the position and necessary spacing of the fuel rods within the arrangement of the fuel element. The spacer grid is formed by joining the points of intersection of the strips, by a joint process called brazing. For this process, these strips are stamped and plated with a thin layer of nickel by means of electroplating in order to protect against oxidation and allow a better flowability and wettability of the addition metal in the strips during brazing. Oxidation at the surface of the base material harms wettability and inhibits spreading of the liquid addition metal on the substrate surface during the brazing process. The use of coatings such as nickel plating is used to ensure such conditions. The results showed that there is a process of diffusion de some chemical elements such as chromium, iron, titanium and aluminum from the substrate to the nickel layer and nickel from the layer to the substrate. These chemical elements are responsible for the oxidation at the surface of the strip. (author)

Influence of voltage input to heavy metal removal from electroplating wastewater using electrocoagulation process

Science.gov (United States)

Wulan, D. R.; Cahyaningsih, S.; Djaenudin

2017-03-01

In medium capacity, electroplating industry usually treats wastewater until 5 m3 per day. Heavy metal content becomes concern that should be reduced. Previous studies performed electrocoagulation method on laboratory scale, either batch or continuous. This study was aimed to compare the influence of voltage input variation into heavy metal removal in electroplating wastewater treatment using electrocoagulation process on laboratory-scale in order to determine the optimum condition for scaling up the reactor into pilot-scale. The laboratory study was performed in 1.5 L glass reactor in batch system using wastewater from electroplating industry, the voltage input varied at 20, 30 and 40 volt. The electrode consisted of aluminium 32 cm2 as sacrifice anode and copper 32 cm2 as cathode. During 120 min electrocoagulation process, the pH value was measured using pH meter, whereas the heavy metal of chromium, copper, iron, and zinc concentration were analysed using Atomic Absorption Spectrophotometer (AAS). Result showed that removal of heavy metals from wastewater increased due to the increasing of voltage input. Different initial concentration of heavy metals on wastewater, resulted the different detention time. At pilot-scale reactor with 30 V voltage input, chromium, iron, and zinc reached removal efficiency until 89-98%, when copper reached 79% efficiency. At 40V, removal efficiencies increased on same detention time, i.e. chromium, iron, and zinc reached 89-99%, whereas copper reached 85%. These removal efficiencies have complied the government standard except for copper that had higher initial concentration in wastewater. Kinetic rate also calculated in this study as the basic factor for scaling up the process.

The heat storage material based on paraffin-modified multilayer carbon nanotubes with Nickel-zinc ferrite

Science.gov (United States)

Shchegolkov, A.; Shchegolkov, A.; Dyachkova, T.; Semenov, A.

2018-02-01

The paper presents an investigation of magnetically controlled heat-storage material based on paraffin, modified with multilayer carbon nanotubes with nickel-zinc ferrite. The technology of obtaining nanomodified material capable of interacting with magnetic field is presented. The study of the heat-exchange processes of charge/discharge with the help of magnetic field are carried out.

Hydrogen Embrittlement Mechanism in Fatigue Behaviour of Austenitic and Martensitic Stainless Steels

Directory of Open Access Journals (Sweden)

Brück Sven

2018-01-01

Full Text Available In the present study, the influence of hydrogen on the fatigue behaviour of the high strength martensitic stainless steel X3CrNiMo13-4 and the metastable austenitic stainless steels X2Crni19-11 with various nickel contents was examined in the low and high cycle fatigue regime. The focus of the investigations was the changes in the mechanisms of short crack propagation. The aim of the ongoing investigation is to determine and quantitatively describe the predominant processes of hydrogen embrittlement and their influence on the short fatigue crack morphology and crack growth rate. In addition, simulations were carried out on the short fatigue crack growth, in order to develop a detailed insight into the hydrogen embrittlement mechanisms relevant for cyclic loading conditions.

Lung cancer risk in the electroplating industry in Lombardy, Italy, using the Italian occupational cancer monitoring (OCCAM) information system.

Science.gov (United States)

Panizza, Celestino; Bai, Edoardo; Oddone, Enrico; Scaburri, Alessandra; Massari, Stefania; Modonesi, Carlo; Contiero, Paolo; Marinaccio, Alessandro; Crosignani, Paolo

2012-01-01

Occupational Cancer Monitoring (OCCAM) is an Italian organization that monitors occupational cancers, by area and industrial sector, by retrieving cases and employment history from official databases. OCCAM previously estimated a relative risk (RR) of lung cancer of about 1.32 among "metal treatment" workers in Lombardy, northern Italy, potentially exposed to chrome and nickel. In the present study, lung cancer risk was estimated among electroplating workers only. Lombardy electroplating companies were identified from descriptions in Social Security files. Lung cancer risk was evaluated from 2001 to 2008 incident cases identified from hospital discharge records. The RR for lung cancer among electroplating workers was 2.03 (90% CI 1.33-3.10, 18 cases) for men; 3.00 (90% CI 1.38-9.03, 4 cases) for women. Electroplaters had higher risks than "metal treatment" workers. Although the risks were due to past exposure, case histories and recent acute effects indicate a present carcinogenic hazard in some Lombardy electroplating factories. Copyright © 2011 Wiley Periodicals, Inc.

ELECTRODEPOSITION OF NICKEL ON URANIUM

Science.gov (United States)

Gray, A.G.

1958-08-26

A method is described for preparing uranium objects prior to nickel electroplating. The process consiats in treating the surface of the uranium with molten ferric chloride hexahydrate, at a slightiy elevated temperature. This treatment etches the metal surface providing a structure suitable for the application of adherent electrodeposits and at the same time plates the surface with a thin protective film of iron.

REMOVAL OF NICKEL(II) AND PALLADIUM(II) FROM SURFACE ...

African Journals Online (AJOL)

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Nickel is widely used in electroplating, in the manufacture of Ni-Cd batteries, in rods for arc welding, in pigments for ... Palladium has an extensive use in electrical industry as grids for ... It is also used as catalytic converter in motor vehicles.

Nickel/Diamond Composite Coating Prepared by High Speed Electrodeposition

Directory of Open Access Journals (Sweden)

ZHANG Yan

2016-10-01

Full Text Available Nickel/diamond composite coatings were prepared on the basis of a new high speed electroplating bath. The influence of additives, plating parameters and diamond concentration on internal stress was investigated in order to find the solution to decrease the stress introduced by high current density; the micro morphology of the coatings were observed by SEM. The bath and depositing parameters were optimized that thick nickel/diamond composite coatings with low internal stress can be high speed electroplated with a high cathode current density of 30A/dm2. The results show that when plated with bath composition and parameters as follows: sodium dodecyl sulfate 0.5g/L, ammonium acetate 3g/L, sodium citrate 1.5g/L, diamond particles 30g/L; pH value 3-4, temperature 50℃, the composite coatings prepared in high speed have the lowest internal stress.

Development of small punch tests for ductile-brittle transition temperature measurement of temper embrittled Ni-Cr steels

International Nuclear Information System (INIS)

Baik, J.M.; Kameda, J.; Buck, O.

1983-01-01

Small punch tests were developed to determine the ductile-brittle transition temperature of nickel-chromium (Ni-Cr) steels having various degrees of temper embrittlement and various microstructures. It was found that the small punch test clearly shows the ductile-brittle transition behavior of the temper-embrittled steels. The measured values were compared with those obtained from Charpy impact and uniaxial tensile tests. The effects of punch tip shape, a notch, and the strain rate on the ductile-brittle transition behavior were examined. It was found that the combined use of a notch, high strain rates, and a small punch tip strongly affects the ductile-brittle transition behavior. Considerable variations in the data were observed when the small punch tests were performed on coarse-grained steels. Several factors controlling embrittlement measurements of steels are discussed in terms of brittle fracture mechanisms

Study of the electroplating mechanism and physicochemical proprieties of deposited Ni-W-Silicate composite alloy

International Nuclear Information System (INIS)

Sassi, W.; Dhouibi, L.; Berçot, P.; Rezrazi, M.; Triki, E.

2014-01-01

In this work, layers based on Nickel-Tungsten (Ni-W) were electroplated from citrate-ammonia bath with and without silicate addition. Firstly, Electrochemical Quartz Crystal Microbalance (EQCM) and Global Discharge Optical Emission Spectroscopy (GDOES) were used to investigate the electroplating mechanism of both coatings. The gain mass was 14 and 4.13 μg cm −2 for Ni-W-Sil and Ni-W coatings, respectively. Secondly, the morphology of the composite alloy shows a smooth and homogenous surface with compact cauliflower like-structure identified as silicate incorporation. Finally, after a long immersion into chloride solution, Ni-W-Sil composite film showed a good surface stability and a remarkable mechanical hardness. These proprieties enhanced the electrochemical behavior of the composite alloy

Electrophoretic deposition of nickel zinc ferrite nanoparticles into microstructured patterns

Directory of Open Access Journals (Sweden)

Stefan J. Kelly

2016-05-01

Full Text Available Using DC electric fields, nickel-zinc ferrite (Ni0.5Zn0.5Fe2O4 nanoparticles (Dh =16.6 ± 3.6 nm are electrophoretically deposited onto silicon substrates to form dense structures defined by photoresist molds. Parameters such as electric field, bath composition, and deposition time are tuned to produce films ranging in thickness from 177 to 805 nm. The deposited films exhibit soft magnetic properties with a saturation magnetization of 60 emu/g and a coercivity of 2.6 kA/m (33 Oe. Additionally, the influence of the photoresist mold on the deposit profile is studied, and patterned films with different shapes (lines, squares, circles, etc. are demonstrated with feature sizes down to 5 μm.

Effects of antimony additions on the fracture of nickel at 600 C

International Nuclear Information System (INIS)

White, C.L.; Padgett, R.A.

1983-01-01

Antimony additions (about 1 wt pct) are found to drastically lower tensile ductility and induce extensive intergranular cracking in nickel at 600 C. This effect is most pronounced at lower strain rates. These results are contrasted to results for pure nickel where ductility is high and failure occurs via plastic instability. Scanning electron microscopy revealed faceting of crack and cavity surfaces in the antimony doped nickel. Auger electron spectroscopy revealed segregation of antimony and (residual) sulfur to both grain boundaries and to the internal free surfaces of cracks and cavities. Inert ion sputter profiling showed that most of the antimony and sulfur enrichment on these surfaces is confined within a few atom layers of the interface. The embrittling influence of antimony is discussed in terms of the observed antimony and sulfur segregation to internal interfaces. Possible connections between the segregation and the observed embrittlement involve segregation effects on grain boundary sliding, grain boundary and surface diffusivities, and interfacial energetics

Residual Strain Characteristics of Nickel-coated FBG Sensors

International Nuclear Information System (INIS)

Cho, Won-Jae; Hwang, A-Reum; Kim, Sang-Woo

2017-01-01

A metal-coated FBG (fiber Bragg grating) sensor has a memory effect, which can recall the maximum strains experienced by the structure. In this study, a nickel-coated FBG sensor was fabricated through electroless (i.e., chemical plating) and electroplating. A thickness of approximately 43 μm of a nickel layer was achieved. Then, we conducted cyclic loading tests for the fabricated nickel-coated FBG sensors to verify their capability to produce residual strains. The results revealed that the residual strain induced by the nickel coating linearly increased with an increase in the maximum strain experienced by the sensor. Therefore, we verified that a nickel-coated FBG sensor has a memory effect. The fabrication methods and the results of the cycle loading test will provide basic information and guidelines in the design of a nickel-coated FBG sensor when it is applied in the development of structural health monitoring techniques.

Residual Strain Characteristics of Nickel-coated FBG Sensors

Energy Technology Data Exchange (ETDEWEB)

Cho, Won-Jae; Hwang, A-Reum; Kim, Sang-Woo [Hankyong National Univ., Ansung (Korea, Republic of)

2017-07-15

A metal-coated FBG (fiber Bragg grating) sensor has a memory effect, which can recall the maximum strains experienced by the structure. In this study, a nickel-coated FBG sensor was fabricated through electroless (i.e., chemical plating) and electroplating. A thickness of approximately 43 μm of a nickel layer was achieved. Then, we conducted cyclic loading tests for the fabricated nickel-coated FBG sensors to verify their capability to produce residual strains. The results revealed that the residual strain induced by the nickel coating linearly increased with an increase in the maximum strain experienced by the sensor. Therefore, we verified that a nickel-coated FBG sensor has a memory effect. The fabrication methods and the results of the cycle loading test will provide basic information and guidelines in the design of a nickel-coated FBG sensor when it is applied in the development of structural health monitoring techniques.

Study on the hydrogen embrittlement and corrosion of stainless steels used as NI/MHX battery containers

Energy Technology Data Exchange (ETDEWEB)

Chuang, H.J.; Chan, S.L.I. [National Taiwan University, Taipei (China); Chen, S.Y. [Chung Shan Institute of Science and Technology, Lung-Tan (China)

1998-07-01

Stainless steels are used as the containers for Nickel-metal hydride (Ni/MHx) batteries. In this work stainless steel 304, 304L, 316, 316L, 17-4PH and 430 were selected to study their relative susceptibility to hydrogen embrittlement and alkaline corrosion under battery environments. Comparisons were made by immersion test under different hydrogen pressure over the electrolyte, U-bend tests and slow strain rate tensile test with cathodic H{sub 2} charging. The results showed that high strength 17-4PH suffered severe corrosion after long time immersion in the electrolyte solution and were sensitive to hydrogen embrittlement after hydrogen charging. Ferritic 430 performed better than 17-4PH during immersion test but lost its ductility after hydrogen charging. All the austenitic steels (304, 304L, 316, 316L) were found to be suitable as the materials for Ni/MHx battery container, and the present tests can not discriminate their relative resistance to the corrosion and hydrogen embrittlement in the electrolyte. 5 refs.

Zinc electrode - its behaviour in the nickel oxide-zinc accumulator

Energy Technology Data Exchange (ETDEWEB)

1984-01-01

Certain aspects of zinc electrode reaction and behavior are investigated in view of their application to batteries. The properties of the zinc electrode in a battery system are discussed, emphasizing porous structure. Shape change is emphasized as the most important factor leading to limited battery cycle life. It is shown that two existing models of shape change based on electroosmosis and current distribution are unable to consistently describe observed phenomena. The first stages of electrocrystallization are studied and the surface reactions between the silver substrate and the deposited zinc layer are investigated. The reaction mechanism of zinc and amalgamated zinc in an alkaline electrolyte is addressed, and the batter system is studied to obtain information on cycling behavior and on the shape change phenomenon. The effect on cycle behavior of diferent amalgamation techniques of the zinc electrode and several additives is addressed. Impedance measurements on zinc electrodes are considered, and battery behavior is correlated with changes in the zinc electrode during cycling. 193 references.

Zinc, nickel, and cobalt ions removal from aqueous solution and plating plant wastewater by modified Aspergillus flavus biomass: A dataset

Directory of Open Access Journals (Sweden)

Rauf Foroutan

2017-06-01

Full Text Available The biomass of Aspergillus flavus was modified by calcium chloride to achieve a bioadsorbent for treating nickel, cobalt, and zinc ions from aqueous solutions. The information of pH, bioadsorbent dose, contact time, and temperature effect on the removal efficiency are presented. The data of Freundlich and Langmuir isotherm and pseudo-first-order and pseudo-second-order kinetic models are also depicted. The data showed that the maximum bioadsorption capacity of nickel, cobalt, and zinc ions is 32.26, 31.06 and 27.86 mg/g, respectively. The suitability of the bioadsorbent in heavy metals removal at field condition was tested with a real wastewater sample collected from a plating plant in the final part of this dataset. Based on the findings, the bioadsorbent was shown to be an affordable alternative for the removal of metals in the wastewater.

The effect of zinc injection into PWR primary coolant on the reduction of radiation buildup and corrosion control. The solubilities of zinc, nickel and cobalt spinel oxides

International Nuclear Information System (INIS)

Miyajima, Kaori; Hirano, Hideo

1999-01-01

The use of zinc injection into PWR primary coolant to reduce radiation buildup has been widely studied, and te reduction effect has been experimentally confirmed. However, some items, such as the optimal concentration of zinc required to reduce radiation buildup, the corrosion control effect of zinc injection, and the influence of zinc injection on the integrity of fuel cladding, have not been clarified yet. In particular, the corrosion suppression effect of zinc remains unconfirmed. Therefore, it is necessary to measure and calculate the solubilities of zinc and nickel spinel oxides, which are formed on the surface of Ni-based alloys in PWR primary systems. In this study, in order to assess the effectiveness of zinc injection in the reduction of radiation buildup and the corrosion control of Ni-based alloy, the potential-pH diagrams for Zn-Cr-H 2 O, Ni-Cr-H 2 O, and Co-Cr-H 2 O systems at 300degC were constructed and the solubilities of Zn-Cr, Ni-Cr, and Co-Cr spinel oxides were calculated. It is concluded that under pH conditions for which NiCr 2 O 4 is stable, zinc injection is effective in corrosion control as well as in reducing radiation buildup. (author)

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report, 1978

Energy Technology Data Exchange (ETDEWEB)

1979-10-01

This is the first annual report of progress achieved under ANL Contract 31-109-38-4248. It covers the report period from 15 March 1978 to 15 August 1978. The nickel electrode development program is directed at the optimization of the electrical performance, specifically, in terms of increased cycle life. The work concentrated upon both the development of pilot plant facilities to produce nickel hydroxide and upon optimizing the manufacturing processes to produce nickel hydroxide which has high electrochemical utilization. The primary goal of the zinc electrode studies is to increase the cycle life of this electrode. This effort is primarily concentrating on the effect of additives upon shape change and cycle performance and on the mechanistic processes involved in the shape change. The separator effort has as its major goal the development of a low-cost separator which exhibits stability in the electrolyte, has uniform pores which are of a sufficiently small size to impede the growth of zinc dendrites, and exhibits low electrical resistance and good flexibility. The process itself is now optimized for pilot plant manufacture; hundreds of formulations have been produced and subsequently screened in both the laboratory and in actual cells. Promising formulations are presently being subjected to additional characterization tests and life cycles. The goal of the sealed cell studies is to determine the feasibility of sealed-cell operation. Large numbers of 20-Ah cells have been subjected to accelerated testing. These cells incorporated separator variations, active material additives, and internal design variations. Cycle lives up to 150 deep cycles were achieved. Cell failure modes are analyzed. 51 figures, 20 tables.

Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

International Nuclear Information System (INIS)

Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae

2016-01-01

The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10"-"5 hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future

Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

Energy Technology Data Exchange (ETDEWEB)

Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10{sup -5} hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future.

Determination of copper, manganese, nickel and zinc in different cigarette brands available in pakistan

International Nuclear Information System (INIS)

Siddiqui, I.; Hashmi, D.R.; Khan, F.A.

2008-01-01

Mean values of copper, manganese, nickel and zinc in different cigarette brands sold in Pakistan were found to be in the range of 8.61 to 94.67 macro g/g, 26.40 to 98.20 macro g/g, 0.61 to 8.58 macro g/g and 16.92 to 99.60 macro g/g, respectively, through Atomic Absorption Spectrophotometer (AAS). The results are discussed with reference to and in comparison with the mean average concentration of these elements reported in the cigarettes of other countries. (author)

Performance of electro-plated and joined components for divertor application

International Nuclear Information System (INIS)

Krauss, Wolfgang; Lorenz, Julia; Konys, Jürgen

2013-01-01

Highlights: • Active interlayers of Ni and Pd were electroplated on W to assist joining. • Demonstrator types of W-steel and W–W joints were successfully fabricated. • Diffusion processes increase operation temperature above brazing temperature. • Ni electro-plating is less sensitive to variation of deposition parameters than Pd. • Shear tests showed values in resistance comparable to those of commercial fillers. -- Abstract: A general challenge in divertor development, independently of design type and cooling medium water or helium, is the reliable and adapted joining of components. Depending on the design variants, the characteristics of the joints will be focused on functional or structural behavior to guarantee e.g. good thermal conductivity and sufficient mechanical strength. All variants will have in common that tungsten is the plasma facing material. Thus, material combinations to be joined will range from Cu base over steel to tungsten. Especially tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting up to brittle intermetallic phase formation. Joining assisted by electro-chemical deposition of functional and filler layers showed that encouraging progress was achieved in wetting applying nickel interlayers. Nickel proved to be a good reference material but alternative elements (e.g. Pd, Fe) may be more attractive in fusion to manufacture suitable joints. Replacing of Ni as activator element by Pd for W/W or W/steel joints was achieved and joining with Cu-filler was successfully performed. Manufactured joints were characterized applying metallurgical testing and SEM/EDX analyses demonstrating the applicability of Pd activator. First shear tests showed that the joints exhibit mechanical stability sufficient for technical application

The effect of current density and saccharin addition on the grain size of nickel coatings

Energy Technology Data Exchange (ETDEWEB)

Uhm, Young Rang; Park, Keun Yung; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju [KAERI, Daejeon (Korea, Republic of)

2012-10-15

Recently, the main advantage of a radioisotope 'fuel' is concentrated, because it is 'burned' at the rate of the isotopes half life. In other words, given a half life of 100 years, a nuclear battery would still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63, a beta radiation source, is prepared by electrical deposition of radioactive Ni 63 ions on thin non radioactive nickel foil. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To establish the coating condition of Ni 63, non radioactive metal Ni particles were dissolved in an acid solution and electroplated on the Ni sheet. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of the Ni plating solution prepared by dissolving metal particles but also an optimization of the deposition conditions, such as the influence of current density and saccharin concentration on the grain size, was investigated. The proposed model can also be applied for radioactive Ni 63 electroplating.

The effect of current density and saccharin addition on the grain size of nickel coatings

International Nuclear Information System (INIS)

Uhm, Young Rang; Park, Keun Yung; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju

2012-01-01

Recently, the main advantage of a radioisotope 'fuel' is concentrated, because it is 'burned' at the rate of the isotopes half life. In other words, given a half life of 100 years, a nuclear battery would still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63, a beta radiation source, is prepared by electrical deposition of radioactive Ni 63 ions on thin non radioactive nickel foil. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To establish the coating condition of Ni 63, non radioactive metal Ni particles were dissolved in an acid solution and electroplated on the Ni sheet. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of the Ni plating solution prepared by dissolving metal particles but also an optimization of the deposition conditions, such as the influence of current density and saccharin concentration on the grain size, was investigated. The proposed model can also be applied for radioactive Ni 63 electroplating

Development of technique for air coating and nickel and copper metalization of solar cells

Science.gov (United States)

1982-01-01

Solar cells were made with a variety of base metal screen printing inks applied over silicon nitride AR coating and copper electroplated. Fritted and fritless nickel and fritless tin base printing inks were evaluated. Conversion efficiencies as high as 9% were observed with fritted nickel ink contacts, however, curve shapes were generally poor, reflecting high series resistance. Problems encountered in addition to high series reistance included loss of adhesion of the nickel contacts during plating and poor adhesion, oxidation and inferior curve shapes with the tin base contacts.

Radiation embrittlement of metals and alloys

International Nuclear Information System (INIS)

Wechsler, M.S.

1975-01-01

Three types of radiation embrittlement are identified: (1) radiation embrittlement in nominally ductile metals, (2) radiation embrittlement in metals that undergo a ductile-brittle transition, and (3) high-temperature grain boundary embrittlement. This paper deals with type (1) and, more briefly, type (2) radiation embrittlement. Radiation embrittlement in nominally ductile metals is characterized by the premature onset of plastic instability, which causes a sharp decrease in the macroscopic plastic strain that the material can sustain before necking (uniform strain) and breaking (fracture strain). Dislocation channeling seems to be largely responsible and experimental results are reviewed. The origin of dislocation channeling is discussed. Irradiated metals that exhibit a ductile-brittle transition show an increase in the transition temperature but the nature of the transition (shear to cleavage fracture) does not appear to be greatly altered. A key factor is the temperature dependence of yielding and how it is affected upon irradiation. Impurities exert an influence on the stability of radiation-produced defect clusters and thus can alter the amount of radiation embrittlement experienced upon irradiation at somewhat elevated temperatures. In general, radiation embrittlement appears to stem mostly from changes in plastic properties (particularly in the trend toward more dynamic and inhomogeneous plastic deformation) rather than from changes in the inherent fracture process. 63 references, 10 figures

Health risk assessment of heavy metals (cadmium, nickel, lead and zinc in withdrawed parsley vegetable from some farms in Hamedan city

Directory of Open Access Journals (Sweden)

M Cheraghi

2014-11-01

Results: Average concentration of cadmium, nickel, lead and zinc in parsley vegetable is in the order of 1/14, 2/56, 16/65 and 25/23 mg/kg and average concentration of this metals in soil is in the order of 0/23, 23/51, 20/85 and 57/5 mg/kg. Results of this study showed that average concentration of Cadmium and Leadin parsley is above WHO/FAO whereas average concentration of Nickel and Zink in parsleywas assessed less than WHO/FAO. Also the average concentration of every four metals in soil of farms was less than WHO/FAO levels.On the other hand the amount of risk and health index (HRI in parsley for lead metal was above 1 and for cadmium, nickel and zinc metals was less than 1. Conclusion: According to the studing results, cultivated parsley in this area was polluted to the heavy metalsCadmium and Lead, and the results indicates the very easy transferring of this metals from soil to parsley that was not healthy for human daily consumption and risk and health index (HRI that was above 1 for lead metal shows the hygienic potential risk of this metal in relation to the polluted parsley consumption in human daily alimentary diet.

Thermal embrittlement of reactor vessel steels

International Nuclear Information System (INIS)

Corwin, W.R.; Nanstad, R.K.; Alexander, D.J.; Stoller, R.E.; Wang, J.A.; Odette, G.R.

1995-01-01

As a result of observations of possible thermal embrittlement from recent studies with welds removed from retired steam generators of the Palisades Nuclear Plant (PNP), an assessment was made of thermal aging of reactor pressure vessel (RPV) steels under nominal reactor operating conditions. Discussions are presented on (1) data from the literature regarding relatively low-temperature thermal embrittlement of RPV steels; (2)relevant data from the US power reactor-embrittlement data base (PR-EDB); and (3)potential mechanisms of thermal embrittlement in low-alloy steels

Alloys having improved resistance to hydrogen embrittlement

International Nuclear Information System (INIS)

Kane, R.D.; Greer, J.B.; Jacobs, D.F.; Berkowitz, B.J.

1983-01-01

The invention involves a process of improving the hydrogen embrittlement resistance of a cold-worked high yield strength nickel/cobalt base alloy containing chromium, and molybdenum and/or tungsten and having individual elemental impurity concentrations as measured by Auger spectroscopy at the crystallographic boundaries of up to about 1 Atomic percent. These elemental impurities are capable of becoming active and mobile at a temperature less than the recrystallization temperature of the alloy. The process involves heat treating the alloy at a temperature above 1300 degrees F but below the temperature of recrystallization for a time of from 1/4 to 100 hours. This is sufficient to effect a reduction in the level of the elemental impurities at the crystallographic boundaries to the range of less than 0.5 Atomic percent without causing an appreciable decrease in yield strength

Zinc and nickel removal in limestone based treatment of acid mine drainage: The relative role of adsorption and co-precipitation

International Nuclear Information System (INIS)

Miller, Andrew; Wildeman, Thomas; Figueroa, Linda

2013-01-01

Highlights: • Limestone treatment of mining impacted water was simulated in batch reactors. • Zinc and nickel removals were quantified/characterized with a sequential extraction. • Removals were described with a surface complexation and a surface precipitation model. • Extraction/modeling results imply mechanisms beyond adsorption dominate metal removal. - Abstract: Mining influenced water may contain high metal and sulfate loads, and have low pH (acid mine drainage). Removal of these metals prior to environmental discharge is critical to maintain ecosystem vitality. Limestone based passive treatment systems are commonly used for pH neutralization. The same conditions that lead to pH neutralization may also remove a substantial amount of metals from solution, but the connection between treatment conditions and metal removal are not well understood. In this study, zinc and nickel removals are quantified in batch reactor simulated limestone treatment of acid mine drainage. The resulting solid phase is characterized with a sequential extraction procedure, and the removals are interpreted using surface complexation and surface precipitation models. Zinc and nickel removals are closely linked to the initial iron concentration in the mine water, but are also affected by pH, alkalinity, calcium and sulfate concentrations. The surface complexation model was based on literature descriptions of hydrous ferric oxide. In order to obtain a sufficient fit to the data, the surface site density was increased to an unrealistically high value. Uptake data was also fit to an existing surface precipitation model. The values used are similar to those found in previous studies. Both models indicate that adsorption is not the dominant removal process in the treatment system. Using adsorption only models will generally underpredict metal removals within limestone based treatment systems

Severe Embrittlement of Neutron Irradiated Austenitic Steels Arising from High Void Swelling

International Nuclear Information System (INIS)

Neustroev, V.S.; Garner, F.

2007-01-01

Full text of publication follows: Data are presented from BOR-60 irradiations showing that significant radiation-induced swelling causes severe embrittlement in austenitic stainless steels, reducing the service life of structural components. Similar loss of ductility is expected when swelling arises in fusion and light water reactor environments. Above 7-16% swelling there is complete loss of ductility, with the onset of ductility loss beginning at lower swelling in ring-pull tensile tests than for flat tensile specimens. For steels that develop extensive precipitation during irradiation, the critical swelling level is even lower. A model is presented to demonstrate the effect of voids acting alone to produce the embrittlement. Although voids are not very effective hardeners, they are very effective to generate stress concentrations between voids. The stress concentration ratio increases strongly when the void diameter exceeds ∼40% of the void-to-void separation distance. When the volume fraction of voids is rather high (about 16 % and higher), a geometric situation develops where it is possible to create an intense field of deformation glide planes residing at an angle of 45 deg. to the void-to-void axis. Significant localized flow then proceeds on these planes for specimen stress levels that are significantly lower than the yield stress. Voids also segregate nickel to their surfaces such that flow localization occurs in the low-nickel inter-void regions to produce strain-induced martensite, which is further accelerated by stress concentrations at the advancing crack tip, leading to catastrophic failure. (authors)

Hardening Embrittlement and Non-Hardening Embrittlement of Welding-Heat-Affected Zones in a Cr-Mo Low Alloy Steel

Directory of Open Access Journals (Sweden)

Yu Zhao

2018-06-01

Full Text Available The embrittlement of heat affected zones (HAZs resulting from the welding of a P-doped 2.25Cr-1Mo steel was studied by the analysis of the fracture appearance transition temperatures (FATTs of the HAZs simulated under a heat input of 45 kJ/cm with different peak temperatures. The FATTs of the HAZs both with and without tempering increased with the rise of the peak temperature. However, the FATTs were apparently lower for the tempered HAZs. For the as-welded (untempered HAZs, the FATTs were mainly affected by residual stress, martensite/austenite (M/A islands, and bainite morphology. The observed embrittlement is a hardening embrittlement. On the other hand, the FATTs of the tempered HAZs were mainly affected by phosphorus grain boundary segregation, thereby causing a non-hardening embrittlement. The results demonstrate that the hardening embrittlement of the as-welded HAZs was more severe than the non-hardening embrittlement of the tempered HAZs. Consequently, a post-weld heat treatment should be carried out if possible so as to eliminate the hardening embrittlement.

Hydrogen embrittlement: the game changing factor in the applicability of nickel alloys in oilfield technology

Science.gov (United States)

Sarmiento Klapper, Helmuth; Klöwer, Jutta; Gosheva, Olesya

2017-06-01

Precipitation hardenable (PH) nickel (Ni) alloys are often the most reliable engineering materials for demanding oilfield upstream and subsea applications especially in deep sour wells. Despite their superior corrosion resistance and mechanical properties over a broad range of temperatures, the applicability of PH Ni alloys has been questioned due to their susceptibility to hydrogen embrittlement (HE), as confirmed in documented failures of components in upstream applications. While extensive work has been done in recent years to develop testing methodologies for benchmarking PH Ni alloys in terms of their HE susceptibility, limited scientific research has been conducted to achieve improved foundational knowledge about the role of microstructural particularities in these alloys on their mechanical behaviour in environments promoting hydrogen uptake. Precipitates such as the γ', γ'' and δ-phase are well known for defining the mechanical and chemical properties of these alloys. To elucidate the effect of precipitates in the microstructure of the oil-patch PH Ni alloy 718 on its HE susceptibility, slow strain rate tests under continuous hydrogen charging were conducted on material after several different age-hardening treatments. By correlating the obtained results with those from the microstructural and fractographic characterization, it was concluded that HE susceptibility of oil-patch alloy 718 is strongly influenced by the amount and size of precipitates such as the γ' and γ'' as well as the δ-phase rather than by the strength level only. In addition, several HE mechanisms including hydrogen-enhanced decohesion and hydrogen-enhanced local plasticity were observed taking place on oil-patch alloy 718, depending upon the characteristics of these phases when present in the microstructure. This article is part of the themed issue 'The challenges of hydrogen and metals'.

Development of an Electroplating Method Using the Emulsion Under Supercritical C02

International Nuclear Information System (INIS)

Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo

2015-01-01

The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

Nickel electroplating as a remedy to steam generator tubing PWSCC

International Nuclear Information System (INIS)

Michaut, B.; Steltzlen, F.; Sala, B.; Laire, Ch.; Stubbe, J.

1993-01-01

Nickel plating appears to be a versatile process, as the application field, even if always used against PWSCC, is different from plant-to-plant. Its usage has been from a purely preventive action on tubes without defects, to a corrective action on through-wall cracked and leaking tubes. As a background for the large scale on-site operations of Doel 2 in 1990 (345 tubes) and Tihange 2 in 1992 (600 tubes), studies on four points are outlined, i.e. corrosion tests, stress measurements, sulfamate bath quality control, and in-service inspection. In conclusion, it appears that the nickel plating technique, following a case-by-case study, can often be a convenient remedy against Alloy 600 stress corrosion problems. New applications, in locations other than the steam generator field are under consideration

Removal of Cadmium, Zinc, Lead and Copper by Sorption on Leaching Residue from Nickel Production

Directory of Open Access Journals (Sweden)

Miroslava Václavíková

2006-12-01

Full Text Available A leaching resudue from the nickel production (LRNi, was used to study the removal of selected bivalent cations (Cd, Pb, Cu and Zn from model aqueous solutions. Batch-type experiments have been performed in solutions with initial concentrations of heavy metals in the range of 20-400 mg.L-1 and the adsorbent dosage 2 g.L-1. All adsorption experiments were carried out at ambient temperature (22+1°C in orbital shaker. The experimental data were modeled with Langmuir and Freundlich isotherms. The relatively high uptake indicated that LRNi can adsorb considerable amounts of cadmium and zinc (maximum uptake capacity for cadmium: 25 mg/g at pH 7.2 and ca. 40 mg/g for zinc at pH 7. A significant uptake was also observed for copper and lead at pH 5.8 and 6 respectively, which was attributed to the precipitation of the respective insoluble hydroxides.

Effect of nickel content on mechanical properties and fracture toughness of weld metal of WWER-1000 reactor vessel welded joints

International Nuclear Information System (INIS)

Zubchenko, A.S.; Vasilchenko, G.S.; Starchenko, E.G.; Nosov, S.I.

2004-01-01

Welding of WWER-1000 reactor vessel of steel 15X2HMPHIA is performed using the C B -12X2H2MAA wire and PHI-16 or PHI-16A flux. Nickel content in the weld metal usually lays within the limits 1.2-1.9%. The experimental data is shown on the weld metal with the nickel contents 1.28-2.45% after irradiation with fluence up to 260.10 22 n/m 2 at energy more than 0.5 MEV. The embrittlement was measured by shift of critical brittleness temperature. Has appeared, that the weld metal with the low nickel content is the least responsive to irradiation embrittlement. The mechanical properties and fracture toughness of the weld metal with the contents of a nickel less than 1.3% are studied. Specimens CT-1T are tested, the 'master-curve', and its confidence bounds with probability of destruction 5 and 95% is built. 'Master-curve' in the specified confidence interval is affirmed by CT-4T specimens test data. Is shown, that the mechanical properties and fracture toughness of the weld metal with the contents of nickel less than 1.3% satisfy the normative requirements

Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

International Nuclear Information System (INIS)

Watanabe, Katsutoshi

1987-09-01

The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

Zinc electrode shape change II. Process and mechanism

NARCIS (Netherlands)

Einerhand, R.E.F.; Visscher, W.; de Goeij, J.J.M.; Barendrecht, E.

1991-01-01

The process and mechanism of zinc electrode shape change is investigated with the radiotracer technique. It is shownthat during repeated cycling of the nickel oxide/zinc battery zinc material is transported over the zinc electrode via the battery electrolyte. During charge as well as during

Cathodic hydrogen charging of zinc

International Nuclear Information System (INIS)

Panagopoulos, C.N.; Georgiou, E.P.; Chaliampalias, D.

2014-01-01

Highlights: •Incorporation of hydrogen into zinc and formation of zinc hydrides. •Investigation of surface residual stresses due to hydrogen diffusion. •Effect of hydrogen diffusion and hydride formation on mechanical properties of Zn. •Hydrogen embrittlement phenomena in zinc. -- Abstract: The effect of cathodic hydrogen charging on the structural and mechanical characteristics of zinc was investigated. Hardening of the surface layers of zinc, due to hydrogen incorporation and possible formation of ZnH 2 , was observed. In addition, the residual stresses brought about by the incorporation of hydrogen atoms into the metallic matrix, were calculated by analyzing the obtained X-ray diffraction patterns. Tensile testing of the as-received and hydrogen charged specimens revealed that the ductility of zinc decreased significantly with increasing hydrogen charging time, for a constant value of charging current density, and with increasing charging current density, for a constant value of charging time. However, the ultimate tensile strength of this material was slightly affected by the hydrogen charging procedure. The cathodically charged zinc exhibited brittle transgranular fracture at the surface layers and ductile intergranular fracture at the deeper layers of the material

The influence of green microstructure and sintering parameters on precipitation process during copper-nickel-zinc ferrites sintering

International Nuclear Information System (INIS)

Barba, A.; Clausell, C.; Jarque, J. C.; Monzo, M.

2014-01-01

Microstructural changes that occur during heat treatment of copper-nickel-zinc ferrites have been studied. The process of precipitation of the two types of crystals that occur during the sintering process has been analyzed. It is found that this process depends on dry relative density of the press specimens and on the following sintering parameters: sintering temperature, sintering time and cooling rate of the thermal cycle. Crystal precipitates characterization have been done by scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis, X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). These techniques have allowed to determine the nature of these crystals, which in this case correspond to zinc and copper oxides. It has been used two chemical reactions to explain the bulk precipitation and subsequent re-dissolution of these crystal precipitates during sintering. (Author)

Gold coated metal nanostructures grown by glancing angle deposition and pulsed electroplating

Science.gov (United States)

Grüner, Christoph; Reeck, Pascal; Jacobs, Paul-Philipp; Liedtke, Susann; Lotnyk, Andriy; Rauschenbach, Bernd

2018-05-01

Nickel based nanostructures are grown by glancing angle deposition (GLAD) on flat and pre-patterned substrates. These fabricated porous thin films were subsequently coated by pulsed electroplating with gold. The morphology and conformity of the gold coating were investigated by scanning electron microscopy and X-ray diffraction. Controlled growth of closed gold layers on the nanostructures could be achieved, while the open-pore structure of the nanosculptured thin films was preserved. Such gold coated nanostructures are a candidate for optical sensing and catalysis applications. The demonstrated method can be applied for numerous material combinations, allowing to provide GLAD thin films with new surface properties.

High emittance black nickel coating on copper substrate for space applications

Energy Technology Data Exchange (ETDEWEB)

Somasundaram, Soniya, E-mail: jrf0013@isac.gov.in; Pillai, Anju M., E-mail: anjum@isac.gov.in; Rajendra, A., E-mail: rajendra@isac.gov.in; Sharma, A.K., E-mail: aks@isac.gov.in

2015-09-15

Highlights: • High emittance black nickel coating is obtained on copper substrate. • The effect of various process parameters on IR emittance is studied systematically. • Process parameters are optimized to develop a high emittance black nickel coating. • Coating obtained using the finalized parameters exhibited an emittance of 0.83. • SEM and EDAX are used for coating characterization. - Abstract: Black nickel, an alloy coating of zinc and nickel, is obtained on copper substrate by pulse electrodeposition from a modified Fishlock bath containing nickel sulphate, nickel ammonium sulphate, zinc sulphate and ammonium thiocyanate. A nickel undercoat of 4–5 μm thickness is obtained using Watts bath to increase the corrosion resistance and adhesion of the black nickel coating. The effect of bath composition, temperature, solution pH, current density and plating time on the coating appearance and corresponding infra-red emittance of the coating is investigated systematically. Process parameters are optimized to develop a high emittance space worthy black nickel coating to improve the heat radiation characteristics. The effect of the chemistry of the plating bath on the coating composition was studied using energy dispersive X-ray analysis (EDAX) of the coatings. The 5–6 μm thick uniform jet black zinc–nickel alloy coating obtained with optimized process exhibited an emittance of 0.83 and an absorbance of 0.92. The zinc to nickel ratio of black nickel coatings showing high emittance and appealing appearance was found to be in the range 2.3–2.4.

Hydrogen Embrittlement

Science.gov (United States)

Woods, Stephen; Lee, Jonathan A.

2016-01-01

Hydrogen embrittlement (HE) is a process resulting in a decrease in the fracture toughness or ductility of a metal due to the presence of atomic hydrogen. In addition to pure hydrogen gas as a direct source for the absorption of atomic hydrogen, the damaging effect can manifest itself from other hydrogen-containing gas species such as hydrogen sulfide (H2S), hydrogen chloride (HCl), and hydrogen bromide (HBr) environments. It has been known that H2S environment may result in a much more severe condition of embrittlement than pure hydrogen gas (H2) for certain types of alloys at similar conditions of stress and gas pressure. The reduction of fracture loads can occur at levels well below the yield strength of the material. Hydrogen embrittlement is usually manifest in terms of singular sharp cracks, in contrast to the extensive branching observed for stress corrosion cracking. The initial crack openings and the local deformation associated with crack propagation may be so small that they are difficult to detect except in special nondestructive examinations. Cracks due to HE can grow rapidly with little macroscopic evidence of mechanical deformation in materials that are normally quite ductile. This Technical Memorandum presents a comprehensive review of experimental data for the effects of gaseous Hydrogen Environment Embrittlement (HEE) for several types of metallic materials. Common material screening methods are used to rate the hydrogen degradation of mechanical properties that occur while the material is under an applied stress and exposed to gaseous hydrogen as compared to air or helium, under slow strain rates (SSR) testing. Due to the simplicity and accelerated nature of these tests, the results expressed in terms of HEE index are not intended to necessarily represent true hydrogen service environment for long-term exposure, but rather to provide a practical approach for material screening, which is a useful concept to qualitatively evaluate the severity of

Production of zinc pellets

Science.gov (United States)

Cooper, J.F.

1996-11-26

Uniform zinc pellets are formed for use in batteries having a stationary or moving slurry zinc particle electrode. The process involves the cathodic deposition of zinc in a finely divided morphology from battery reaction product onto a non-adhering electrode substrate. The mossy zinc is removed from the electrode substrate by the action of gravity, entrainment in a flowing electrolyte, or by mechanical action. The finely divided zinc particles are collected and pressed into pellets by a mechanical device such as an extruder, a roller and chopper, or a punch and die. The pure zinc pellets are returned to the zinc battery in a pumped slurry and have uniform size, density and reactivity. Applications include zinc-air fuel batteries, zinc-ferricyanide storage batteries, and zinc-nickel-oxide secondary batteries. 6 figs.

Power reactor embrittlement data base

International Nuclear Information System (INIS)

Kam, F.B.K.; Stallmann, F.W.; Wang, J.A.

1989-01-01

Regulatory and research evaluations of embrittlement prediction models and of vessel integrity under load can be greatly expedited by the use of a well-designed, computerized embrittlement data base. The Power Reactor Embrittlement Data Base (PR-EDB) is a comprehensive collection of data from surveillance reports and other published reports of commercial nuclear reactors. The uses of the data base require that as many different data as available are collected from as many sources as possible with complete references and that subsets of relevant data can be easily retrieved and processed. The objectives of this NRC-sponsored program are the following: to compile and to verify the quality of the PR-EDB; to provide user-friendly software to access and process the data; to explore or confirm embrittlement prediction models; and to interact with standards organizations to provide the technical bases for voluntary consensus standards that can be used in regulatory guides, standard review plans, and codes. 9 figs

Exploring the Molecular Mechanisms of Nickel-Induced Genotoxicity and Carcinogenicity: A Literature Review

Science.gov (United States)

Cameron, Keyuna S.; Buchner, Virginia; Tchounwou, Paul B.

2011-01-01

Nickel, a naturally occurring element that exists in various mineral forms, is mainly found in soil and sediment, and its mobilization is influenced by the physicochemical properties of the soil. Industrial sources of nickel include metallurgical processes such as electroplating, alloy production, stainless steel, and nickel-cadmium batteries. Nickel industries, oil- and coal-burning power plants, and trash incinerators have been implicated in its release into the environment. In humans, nickel toxicity is influenced by the route of exposure, dose, and solubility of the nickel compound. Lung inhalation is the major route of exposure for nickel-induced toxicity. Nickel may also be ingested or absorbed through the skin. The primary target organs are the kidneys and lungs. Other organs such as the liver, spleen, heart and testes may also be affected to a lesser extent. Although the most common health effect is an allergic reaction, research has also demonstrated that nickel is carcinogenic to humans. The focus of the present review is on recent research concerning the molecular mechanisms of nickel-induced genotoxicity and carcinogenicity. We first present a background on the occurrence of nickel in the environment, human exposure, and human health effects. PMID:21905451

Preparation of protactinium measurement source by electroplating method

International Nuclear Information System (INIS)

Li Zongwei; Yang Weifan; Fang Keming; Yuan Shuanggui; Guo Junsheng; Pan Qiangyan

1998-01-01

An electroplating method for the preparation of Pa sources is described, and the main factors (such as pH value of solution, electroplating time and current density) influencing the electroplating of Pa are tested and discussed with 233 Pa as a tracer. A thin and uniform electroplating Pa-Layer of 1 mg/cm 2 thick on thin stainless steel disk was obtained. The Pa source was measured by a HPGe detector to determine the chemical efficiency

Embrittlement data base, version 1

International Nuclear Information System (INIS)

Wang, J.A.

1997-08-01

The aging and degradation of light-water-reactor (LWR) pressure vessels is of particular concern because of their relevance to plant integrity and the magnitude of the expected irradiation embrittlement. The radiation embrittlement of reactor pressure vessel (RPV) materials depends on many different factors such as flux, fluence, fluence spectrum, irradiation temperature, and preirradiation material history and chemical compositions. These factors must be considered to reliably predict pressure vessel embrittlement and to ensure the safe operation of the reactor. Based on embrittlement predictions, decisions must be made concerning operating parameters and issues such as low-leakage-fuel management, possible life extension, and the need for annealing the pressure vessel. Large amounts of data from surveillance capsules and test reactor experiments, comprising many different materials and different irradiation conditions, are needed to develop generally applicable damage prediction models that can be used for industry standards and regulatory guides. Version 1 of the Embrittlement Data Base (EDB) is such a comprehensive collection of data resulting from merging version 2 of the Power Reactor Embrittlement Data Base (PR-EDB). Fracture toughness data were also integrated into Version 1 of the EDB. For power reactor data, the current EDB lists the 1,029 Charpy transition-temperature shift data points, which include 321 from plates, 125 from forgoings, 115 from correlation monitor materials, 246 from welds, and 222 from heat-affected-zone (HAZ) materials that were irradiated in 271 capsules from 101 commercial power reactors. For test reactor data, information is available for 1,308 different irradiated sets (352 from plates, 186 from forgoings, 303 from correlation monitor materials, 396 from welds and 71 from HAZs) and 268 different irradiated plus annealed data sets

ACUTE TOXICITY OF METALS: NICKEL AND ZINC TO PARAMECIUM BURSARIA AND ITS ENDOSYMBIONTS

Directory of Open Access Journals (Sweden)

Patrycja Zagata

2015-02-01

Full Text Available Paramecium bursaria is an unicellular organism, widely distributed in the freshwater environment, where heavy metals are common contaminants. The ciliates, also including Paramecium bursaria, are a very abundant group in aquatic ecosystems, what makes them effective biological indicators of water pollutants. Paramecium bursaria is the only Paramecium which has evolved a mutualistic relationship with algae and it harbors these endosymbionts in its own cytoplasm. The algae are also very effective bioindicators of some pollutants because of their ability to biosorption and bioaccumulation of heavy metals. The aim of this study was to determine the acute toxicity of two metals’ compounds: nickel chloride (NiCl2 and zinc chloride (ZnCl2 to Paramecium bursaria and its endosymbionts. The ciliates were incubated in solutions with 5x10-8 to 5x10-2g/dm3 of NiCl2 and with 5x10-8 to 5x10-2g/dm3 of ZnCl2, at the temperature of 180C, in the light/dark conditions (12L/12D. Microscopic observations of cell divisions rate, cell shape changes as well as the swimming behavior, were conducted after 24, 48, 72 and 120 hours of incubation in the tested solutions and were compared to the control sample. Microscopic observations revealed the lethal doses for both compounds, for nickel chloride 5x10-5g/dm3 and for zinc chloride 5x10-3. These observations also revealed that in lesser concentrations than the lethal one, the slowdown and characteristic movements occur after metal addition. The PEA measurements of Fv/Fm parameter were carried out within 4 days, the first one after 24 hours of incubations. The results of this investigation has given us a view of a fluorescence efficiency by revealing that both compounds solutions can have the stimulating effect on Photosystem II, because the lowest fluorescence efficiency was measured in control samples.

Effect of nickel content on mechanical properties and fracture toughness of weld metal of WWER-1000 reactor vessel welded joints

Energy Technology Data Exchange (ETDEWEB)

Zubchenko, A.S.; Vasilchenko, G.S.; Starchenko, E.G.; Nosov, S.I

2004-08-01

Welding of WWER-1000 reactor vessel of steel 15X2HMPHIA is performed using the C{sub B}-12X2H2MAA wire and PHI-16 or PHI-16A flux. Nickel content in the weld metal usually lays within the limits 1.2-1.9%. The experimental data is shown on the weld metal with the nickel contents 1.28-2.45% after irradiation with fluence up to 260.10{sup 22}n/m{sup 2} at energy more than 0.5 MEV. The embrittlement was measured by shift of critical brittleness temperature. Has appeared, that the weld metal with the low nickel content is the least responsive to irradiation embrittlement. The mechanical properties and fracture toughness of the weld metal with the contents of a nickel less than 1.3% are studied. Specimens CT-1T are tested, the 'master-curve', and its confidence bounds with probability of destruction 5 and 95% is built. 'Master-curve' in the specified confidence interval is affirmed by CT-4T specimens test data. Is shown, that the mechanical properties and fracture toughness of the weld metal with the contents of nickel less than 1.3% satisfy the normative requirements.

An Atomistic Modeling Study of Alloying Element Impurity Element, and Transmutation Products on the cohesion of A Nickel E5 {001} Twist Grain Boundary

International Nuclear Information System (INIS)

Young, G.A. Jr.; Najafabadi, R.; Strohmayer, W.; Baldrey, D.G.; Hamm, B.; Harris, J.; Sticht, J.; Wimmer, E.

2003-01-01

Atomistic modeling methods were employed to investigate the effects of impurity elements on the metallurgy, irradiation embrittlement, and environmentally assisted cracking of nickel-base alloys exposed to nuclear environments. Calculations were performed via ab initio atomistic modeling methods to ensure the accuracy and reliability of the results. A Griffith-type fracture criterion was used to quantitatively assess the effect of elements or element pairs on the grain boundary cohesive strength. In order of most embrittling to most strengthening, the elements are ranked as: He, Li, S, H, C, Zr, P, Fe, Mn, Nb, Cr, and B. Helium is strongly embrittling (-2.04 eV/atom lowering of the Griffith energy), phosphorus has little effect on the grain boundary (0.1 eV/atom), and boron offers appreciable strengthening (1.03 eV/atom increase in the Griffith energy). Calculations for pairs of elements (H-Li, H-B, H-C, H-P, and H-S) show little interaction on the grain boundary cohesive energy, so that for the conditions studied, linear superposition of elemental effects is a good approximation. These calculations help explain metallurgical effects (e.g. why boron can strengthen grain boundaries), irradiation embrittlement (e.g. how boron transmutation results in grain boundary embrittlement), as well as how grain boundary impurity elements can affect environmentally assisted cracking (i.e. low temperature crack propagation and stress corrosion cracking) of nickel-base alloys

Hydrogen embrittlement of steels: study and prevention

International Nuclear Information System (INIS)

Brass, A.M.; Chene, J.; Coudreuse, L.

2000-01-01

Hydrogen embrittlement of steels is one of the important reason of rupture of pieces in the industry (nuclear, of petroleum..). Indeed, there are a lot of situations which can lead to the phenomenon of hydrogen embrittlement: introduction of hydrogen in the material during the elaboration or during transformation or implementation processes (heat treatments, welding); use of steels when hydrogen or hydrogenated gaseous mixtures are present; hydrogen produced by electrolytic reactions (surface treatments, cathodic protection). The hydrogen embrittlement can appear in different forms which depend of a lot of parameters: material (state, composition, microstructure..); surrounding medium (gas, aqueous medium, temperature..); condition of mechanical solicitation (static, dynamic, cyclic..). The industrial phenomena which appear during cases of hydrogen embrittlement are more particularly described here. Several methods of steels studies are proposed as well as some possible ways for the prevention of hydrogen embrittlement risks. (O.M.)

Blistering and hydride embrittlement

International Nuclear Information System (INIS)

Louthan, M.R. Jr.

1975-01-01

The effects of hydrogen on the mechanical properties of metals have been categorized into several groups. Two of the groups, hydrogen blistering and hydride embrittlement, are reasonably well understood, and problems relating to their occurrence may be avoided if that understanding is used as a basis for selecting alloys for hydrogen service. Blistering and hydride embrittlement are described along with several techniques of materials selection and used to minimize their adverse effects. (U.S.)

Development of an Electroplating Method Using the Emulsion Under Supercritical C0{sub 2}

Energy Technology Data Exchange (ETDEWEB)

Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo [Kyunghee University, Yongin (Korea, Republic of)

2015-10-15

The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

Characterization of zinc–nickel alloy electrodeposits obtained from ...

Indian Academy of Sciences (India)

Zinc alloy offers superior sacrificial protection to steel as the alloy dissolves more slowly than pure zinc. The degree of protection and the rate of dissolution depend on the alloying metal and its composition. Zinc-nickel alloy may also serve as at less toxic substitute for cadmium. In this paper the physico-chemical ...

Effect of Microstructure and Alloy Chemistry on Hydrogen Embrittlement of Precipitation-Hardened Ni-Based Alloys

Science.gov (United States)

Obasi, G. C.; Zhang, Z.; Sampath, D.; Morana, Roberto; Akid, R.; Preuss, M.

2018-04-01

The sensitivity to hydrogen embrittlement (HE) has been studied in respect of precipitation size distributions in two nickel-based superalloys: Alloy 718 (UNS N07718) and Alloy 945X (UNS N09946). Quantitative microstructure analysis was carried out by the combination of scanning and transmission electron microscopy and energy dispersive x-ray spectroscopy (EDS). While Alloy 718 is mainly strengthened by γ″, and therefore readily forms intergranular δ phase, Alloy 945X has been designed to avoid δ formation by reducing Nb levels providing high strength through a combination of γ' and γ″. Slow strain rate tensile tests were carried out for different microstructural conditions in air and after cathodic hydrogen (H) charging. HE sensitivity was determined based on loss of elongation due to the H uptake in comparison to elongation to failure in air. Results showed that both alloys exhibited an elevated sensitivity to HE. Fracture surfaces of the H precharged material showed quasi-cleavage and transgranular cracks in the H-affected region, while ductile failure was observed toward the center of the sample. The crack origins observed on the H precharged samples exhibited quasi-cleavage with slip traces at high magnification. The sensitivity is slightly reduced for Alloy 718, by coarsening γ″ and reducing the overall strength of the alloy. However, on further coarsening of γ″, which promotes continuous decoration of grain boundaries with δ phase, the embrittlement index rose again indicating a change of hydrogen embrittlement mechanism from hydrogen-enhanced local plasticity (HELP) to hydrogen-enhanced decohesion embrittlement (HEDE). In contrast, Alloy 945X displayed a strong correlation between strength, based on precipitation size and embrittlement index, due to the absence of any significant formation of δ phase for the investigated microstructures. For the given test parameters, Alloy 945X did not display any reduced sensitivity to HE compared with

Electroplating of Uranium -Foil Target With Ni And Zn

International Nuclear Information System (INIS)

Husna AI Hasa, Muhammad; Suripto, Asmedi

2001-01-01

The uranium foil target, which was produced by rolling, was subjected to preparation treatment prior to the electroplating. The electroplating produced certain plate thickness on the foil surface. The electroplating was applied to the uranium foil of 71 mm long and 46 mm wide using plating materials of Ni and Zn. The plating is intended to serve as barrier for fission fragment recoils, which are produced during irradiation. The plate thickness produced by the electroplating was measured by a micrometer and an analytical balance. The electroplating with Ni produced plate-thickness of 8,9 mm when measured by the micrometer, or 11.4 mm when measured by the analytical balance, while the Zn electroplating produced greater plate-thickness, i.e. 16.2 mm by the micrometer measurement or 13.7 mm by the analytical balance measurement. The current efficiency of the electroplating was 62 % for Ni and 80 % for Zn. It was observed that the optimum condition for the electroplating depended on the plating materials, plating time, and current density. The plate-thickness produced under the optimum condition was 7-15 mm at 15 mA/cm 2 for Ni and ]0 mA/cm 2 for Zn with plating time of 60 minutes

[Hexavalent chromium pollution and exposure level in electroplating workplace].

Science.gov (United States)

Zhang, Xu-hui; Zhang, Xuan; Yang, Zhang-ping; Jiang, Cai-xia; Ren, Xiao-bin; Wang, Qiang; Zhu, Yi-min

2012-08-01

To investigate the pollution of hexavalent chromium in the electroplating workplace and screen the biomarkers of chromium exposure. Field occupational health investigation was conducted in 25 electroplating workplaces. 157 electroplating workers and 93 healthy unexposed controls were recruited. The epidemiological information was collected with face to face interview. Chromium in erythrocytes was determined by graphite furnace atomic absorption spectrophotometer. The median of short-term exposure concentration of chromium in the air at electroplating workplace was 0.06 mg/m(3) (median) and ranging from 0.01 (detect limit) to 0.53 mg/m(3)). The median concentration of Cr (VI) in erythrocytes in electroplating workers was 4.41 (2.50 ∼ 5.29) µg/L, which was significantly higher than that in control subjects [1.54 (0.61 ∼ 2.98) µg/L, P electroplating workers and control subjects, except for the subjects of age less than 30 years old (P = 0.11). There was hexavalent chromium pollution in electroplating workplace. Occupational hazards prevention measures should be taken to control the chromium pollution hazards.

Specificity in liquid metal induced embrittlement

CSIR Research Space (South Africa)

Fernandes, PJL

1996-12-01

Full Text Available One of the most intriguing features of liquid metal induced embrittlement (LMIE) is the observation that some liquid metal-solid metal couples are susceptible to embrittlement, while others appear to be immune. This is referred to as the specificity...

Improvement in mechanical properties of chromium-nickel sintered compacts by repeated rolling and annealing; Kuromu nickel shoketsuzai no kurikaeshi atsuen shodon ni yoru kikaiteki seishitsu no kaizen

Energy Technology Data Exchange (ETDEWEB)

Harada, Y. [Toyohashi University of Technology, Aichi (Japan); Omori, M. [Hiroshima-Denki Institute of Technology, Hiroshima (Japan); Ando, H. [Nippon Steel Glass Co. Ltd., Tokyo (Japan); Matsui, H. [Tadano Ltd., Kagawa (Japan); Okita, T. [Honda R and D Co. Ltd., Tokyo (Japan)

1998-09-20

Chromium-nickel sintered compacts containing 50 and 80 mass%Cr were tried to improve their mechanical properties by means of a thermo-mechanical treatment, i.e., repeated rolling and annealing. Specimens from the as-sintered compacts showed no ductility at room temperature and small ductility at temperatures higher than 1000 K because of poor alloying of nickel with chromium. Tensile properties of the sheets repeatedly rolled with the intermediate annealing at 1173 K were very similar to those of the as-sintered specimen. While the sheets rolled with the annealing at 1573 K were excellently improved in their strength and ductility due to the considerable interdiffusion of chromium and nickel. The intermediate temperature embrittlement, that is, the ductility minimum well observed around 1000 K in a chromium-nickel alloy appeared also in the sheets rolled with the annealing at 1573 K. 15 refs., 13 figs., 1 tab.

Lung cancer mortality in nickel/chromium platers, 1946-95

OpenAIRE

Sorahan, T.; Burges, D. C.; Hamilton, L.; Harrington, J. M.

1998-01-01

OBJECTIVES: To investigate mortality from lung cancer in nickel/chromium platers. METHODS: The mortality experience of a cohort of 1762 chrome workers (812 men, 950 women) from a large electroplating and light engineering plant in the Midlands, United Kingdom, was investigated for the period 1946-95. All subjects were first employed in chrome work at the plant during the period 1946-75, and had at least six months employment in jobs associated with exposure to chromic acid mist (hexaval...

Impurity Effects in Electroplated-Copper Solder Joints

Directory of Open Access Journals (Sweden)

Hsuan Lee

2018-05-01

Full Text Available Copper (Cu electroplating is a mature technology, and has been extensively applied in microelectronic industry. With the development of advanced microelectronic packaging, Cu electroplating encounters new challenges for atomic deposition on a non-planar substrate and to deliver good throwing power and uniform deposit properties in a high-aspect-ratio trench. The use of organic additives plays an important role in modulating the atomic deposition to achieve successful metallic coverage and filling, which strongly relies on the adsorptive and chemical interactions among additives on the surface of growing film. However, the adsorptive characteristic of organic additives inevitably results in an incorporation of additive-derived impurities in the electroplated Cu film. The incorporation of high-level impurities originating from the use of polyethylene glycol (PEG and chlorine ions significantly affects the microstructural evolution of the electroplated Cu film, and the electroplated-Cu solder joints, leading to the formation of undesired voids at the joint interface. However, the addition of bis(3-sulfopropyl disulfide (SPS with a critical concentration suppresses the impurity incorporation and the void formation. In this article, relevant studies were reviewed, and the focus was placed on the effects of additive formula and plating parameters on the impurity incorporation in the electroplated Cu film, and the void formation in the solder joints.

The Effect of Dispersion Phases of SiC and Al2O3 on the Properties of Galvanic Nickel Coatings

OpenAIRE

Kozik A.; Nowak M.; Gawlik M.; Bigaj M.; Karaś M.

2016-01-01

In this study, Ni, Ni-SiC and Ni-Al2O3 coatings were electroplated on the 2xxx series aluminium alloy. The following parameters of the electroplating process were applied: current density - 4A/dm2, time - 60 minutes, and temperature - 60°C. Hard particles of submicrometric size were used. The results of the research showing the effect of the addition of hard particles (introduced into the nickel bath as a dispersed phase) on the properties of coatings, including the effect of the type (SiC or...

Tribological performance of Zinc soft metal coatings in solid lubrication

Science.gov (United States)

Regalla, Srinivasa Prakash; Krishnan Anirudh, V.; Reddy Narala, Suresh Kumar

2018-04-01

Solid lubrication by soft coatings is an important technique for superior tribological performance in machine contacts involving high pressures. Coating with soft materials ensures that the subsurface machine component wear decreases, ensuring longer life. Several soft metal coatings have been studied but zinc coatings have not been studied much. This paper essentially deals with the soft coating by zinc through electroplating on hard surfaces, which are subsequently tested in sliding experiments for tribological performance. The hardness and film thickness values have been found out, the coefficient of friction of the zinc coating has been tested using a pin on disc wear testing machine and the results of the same have been presented.

The Influence of Suspended Inert Solid Particles on Zinc Corrosion

DEFF Research Database (Denmark)

Bech-Nielsen, Gregers

1996-01-01

The rate of corrosion of electroplated zinc in near-neutral chloride solutions can be lowered by as much as 75% by adding fine, inert particles of substances such as MnO2, Fe3O4, SiC and TiN to the well-stirred solution. Spreading of local areas of etching is also stopped. Copyright (C) 1996...

Zinc phosphate conversion coatings

Science.gov (United States)

Sugama, Toshifumi

1997-01-01

Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

Easy fabrication of high quality nickel mold for deep polymer microfluidic channels

International Nuclear Information System (INIS)

Wong, Ten It; Tan, Christina Yuan Ling; Zhou, Xiaodong; Limantoro, Julian; Fong, Kin Phang; Quan, Chenggen; Sun, Ling Ling

2016-01-01

Mass fabrication of disposable microfluidic chips with hot embossing is a key technology for microfluidic chip based biosensors. In this work, we develop a new method of fabricating high quality and highly durable nickel molds for hot embossing polymer chips. The process involves the addition of a thick, patterned layer of negative photoresist AZ-125nxT to a 4″ silicon wafer, followed by nickel electroplating and delamination of the nickel mold. Our investigations found that compared to a pillar mask, a hole mask can minimize the diffraction effect in photolithography of a thick photoresist, reduce the adhesion of the AZ-125nxT to the photomask in photolithography, and facilitate clean development of the photoresist patterns. By optimizing the hot embossing and chip bonding parameters, microfluidic chips with deep channels are achieved. (paper)

Structural, mechanical and magnetic study on galvanostatic electroplated nanocrystalline NiFeP thin films

Science.gov (United States)

Kalaivani, A.; Senguttuvan, G.; Kannan, R.

2018-03-01

Nickel based alloys has a huge applications in microelectronics and micro electromechanical systems owing to its superior soft magnetic properties. With the advantages of simplicity, cost-effectiveness and controllable patterning, electroplating processes has been chosen to fabricate thin films in our work. The soft magnetic NiFeP thin film was successfully deposited over the surface of copper plate through galvanostatic electroplating method by applying constant current density of 10 mA cm-2 for a deposition rate for half an hour. The properties of the deposited NiFeP thin films were analyzed by subjecting it into different physio-chemical characterization such as XRD, SEM, EDAX, AFM and VSM. XRD pattern confirms the formation of NiFeP particles and the structural analysis reveals that the NiFeP particles were uniformly deposited over the surface of copper substrate. The surface roughness analysis of the NiFeP films was done using AFM analysis. The magnetic studies and the hardness of the thin film were evaluated from the VSM and hardness test. The NiFeP thin films possess lower coercivity with higher magnetization value of 69. 36 × 10-3 and 431.92 Gauss.

Effect of natural and magnetic convections on the structure of electrodeposited zinc-nickel alloy

Energy Technology Data Exchange (ETDEWEB)

Levesque, A., E-mail: alexandra.levesque@univ-reims.fr [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France); Chouchane, S. [Faculte des Sciences, Universite Badji Mokhtar, Annaba (Algeria); Douglade, J. [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France); Rehamnia, R. [Faculte des Sciences, Universite Badji Mokhtar, Annaba (Algeria); Chopart, J.-P. [LACMDTI URCA, BP 1039, 51687 Reims Cedex2 (France)

2009-06-30

The effects of a magnetic field applied in a direction parallel or perpendicular to the cathode substrate plane, during electrodeposition process of Zn-Ni alloy have been investigated by means of chronoamperometric measurements, X-ray diffraction and EDX analysis. The modification of crystal orientation of the alloy by the superimposition of a high magnetic field is discussed for alloys with a content of nickel range 6-13 at%. Whatever the phase composition obtained without magnetic field, either {gamma}-Ni{sub 5}Zn{sub 21} or a mixture of the {gamma} and zinc phases, which depends on the concentration of Ni{sup 2+} in the electrolyte bath, the preferential orientation (1 0 1) of the zinc phase is always favoured with perpendicular and parallel magnetic field. There is no saturation of this effect with amplitude of B up to 8 T. A study of different geometric configurations of the cathode, which induce more or less natural convection, consolidates these results. The structural modifications of Zn-Ni alloy electrodeposits are thus probably due to a magnetohydrodynamic effect. An additional phenomenon is observed in presence of a perpendicular applied magnetic field since the (3 3 0) preferential orientation of the {gamma}-Ni{sub 5}Zn{sub 21} disappears with high values of B.

Effect of natural and magnetic convections on the structure of electrodeposited zinc-nickel alloy

International Nuclear Information System (INIS)

Levesque, A.; Chouchane, S.; Douglade, J.; Rehamnia, R.; Chopart, J.-P.

2009-01-01

The effects of a magnetic field applied in a direction parallel or perpendicular to the cathode substrate plane, during electrodeposition process of Zn-Ni alloy have been investigated by means of chronoamperometric measurements, X-ray diffraction and EDX analysis. The modification of crystal orientation of the alloy by the superimposition of a high magnetic field is discussed for alloys with a content of nickel range 6-13 at%. Whatever the phase composition obtained without magnetic field, either γ-Ni 5 Zn 21 or a mixture of the γ and zinc phases, which depends on the concentration of Ni 2+ in the electrolyte bath, the preferential orientation (1 0 1) of the zinc phase is always favoured with perpendicular and parallel magnetic field. There is no saturation of this effect with amplitude of B up to 8 T. A study of different geometric configurations of the cathode, which induce more or less natural convection, consolidates these results. The structural modifications of Zn-Ni alloy electrodeposits are thus probably due to a magnetohydrodynamic effect. An additional phenomenon is observed in presence of a perpendicular applied magnetic field since the (3 3 0) preferential orientation of the γ-Ni 5 Zn 21 disappears with high values of B.

Silver-zinc: status of technology and applications

Energy Technology Data Exchange (ETDEWEB)

Karpinski, A.P.; Makovetski, B.; Russell, S.J.; Serenyi, J.R.; Williams, D.C. [Yardney Technical Products, Pawcatuck, CT (United States)

1999-07-01

Michel Yardney and Professor Henri Andre developed the first practical silver-zinc battery more than 55 years ago. Since then, primary and rechargeable silver-zinc batteries have attracted a variety of applications due to their high specific energy/energy density, proven reliability and safety, and the highest power output per unit weight and volume of all commercially available batteries. Although significant improvements have been achieved on traditional systems such as lead-acid and nickel/cadmium, and in spite of the advent of new electrochemistries such as lithium-ion and nickel/metal hydride, many users still rely on silver-zinc to satisfy their most demanding and critical requirements. Over the past few years, several of the internal components have been subject to many studies which resulted in significant improvements in the battery wet life and cycle life. Specifically, these include new separator materials which offer an alternative to the cellulosic membranes, improvements to the zinc electrode that include additives that help reduce shape-change and dendritic growth, and to a lesser extent, process changes to the silver electrode and additives to the electrolyte. In comparison, the commonly used secondary systems are lead-acid, nickel/cadmium, nickel/metal hydride, and lithium-ion. Each has attributes which make them desirable for certain applications. Where low cost, high voltage, and high rate capability is required, the lead-acid battery is an obvious choice whenever size and weight are not critical. For applications requiring longer wet life, moderate rate capability, and high cycle life, nickel/cadmium or nickel/metal hydride can be used in spite of their poor charge retention and higher costs. Relatively newer systems are also available such as lithium-ion or lithium polymer technology which are preferred for their high voltage and excellent cycle life. Among the disadvantages of these systems are higher costs, limited configurations (usually

Effect of the 718 alloy metallurgical status on hydrogen embrittlement; Effet de l'etat metallurgique de l'alliage 718 sur la fragilisation par l'hydrogene

Energy Technology Data Exchange (ETDEWEB)

Galvano, F.; Andrieu, E.; Blanc, Ch.; Odemer, G.; Ter-Ovanessian, B.; Cocheteau, N.; Holstein, A.; Reboul, Ch. [Universite de Toulouse, CIRIMAT, UPS/CNRS/INPT, 31 - Toulouse (France); Clouez, J.M. [AREVA NP 69 - Lyon (France)

2010-03-15

The Inconel 718 is a nickel superalloy which is widely used in the nuclear industry, but is sensitive to hydrogen embrittlement induced by corrosion and stress corrosion cracking phenomena, and by the presence of dissolved hydrogen in pressurized water reactor environments. As this alloy is hardened by precipitation of different intermetallic phases, it appeared that the presence of these precipitates has a strong influence on the hydrogen embrittlement. The authors report the study of the nature and effect of the different traps (intermetallic phases, carbides or their interfaces) on the hydrogen embrittlement susceptibility of the 718 alloy, and more particularly on the observed failure modes. Experiments are performed on tensile samples in which hydrogen content can be measured. The type and grain size of the observed microstructures are given with respect with the thermal treatment, as well as the mechanical properties with or without hydrogen loading

Electroplating eliminates gas leakage in brazed areas

Science.gov (United States)

Leigh, J. D.

1966-01-01

Electroplating method seals brazed or welded joints against gas leakage under high pressure. Any conventional electroplating process with many different metal anodes can be used, as well as the build up of layers of different metals to any required thickness.

Cadmium (Tank) Electroplating Alternative

Science.gov (United States)

2011-08-01

ASTM F519 HE: 75% NFS 200 hrs HRE : 45% NFS 150 hrs Threshold limit greater than /equal to LHE Cd (AMS 2417G) ASETS Defense Focused Workshop (2011...Test Specimens  Reporting Sustained/Threshold load (%NFS), Time to failure. HRE Testing Cd Zn-Ni IVD Al LHE Cd Re-Embrittlement Test Fluids:  DI...Hydrogen Embrittlement/ HRE ASTM F519 A5, Type 1.a.1 Brush Plating ASETS Defense Focused Workshop (2011) Luzmarie G. Santiago Materials Engineer Naval Air

Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

Energy Technology Data Exchange (ETDEWEB)

Wang, Jy-An John [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-08-01

The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

Composition control of tin-zinc electrodeposits through means of experimental strategies

International Nuclear Information System (INIS)

Dubent, S.; De Petris-Wery, M.; Saurat, M.; Ayedi, H.F.

2007-01-01

Tin-zinc coatings offer excellent corrosion protection and do not suffer the drawback of the voluminous white corrosion product of pure zinc or high zinc alloy coatings. The aim of this study was to determine the suitable electroplating conditions (i.e. electrolyte composition and cathode current density) to produce 70Sn-30Zn electrodeposits. Thus, a fractional factorial design (FFD) was carried out to evaluate the effects of experimental parameters (Zn II concentration, Sn IV concentration, pH and current density) on the Zn content of the electrodeposit. On the other hand, the electrodeposits were characterised by glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). Correlation between operating conditions, composition and morphology was attempted

Hydrogen embrittlement and galvanic corrosion of titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J

2000-06-01

The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory.

Hydrogen embrittlement and galvanic corrosion of titanium alloys

International Nuclear Information System (INIS)

Soh, Jeong Ryong; Jeong, Y. H.; Choi, B. K.; Baek, J. H.; Hwang, D. Y.; Choi, B. S.; Lee, D. J.

2000-06-01

The material properties including the fracture behavior of titanium alloys used as a steam generator tube in SMART can be degraded de to the hydrogen embrittlement and the galvanic corrosion occurring as a result of other materials in contact with titanium alloys in a conducting corrosive environment. In this report the general concepts and trends of hydrogen embrittlement are qualitatively described to adequately understand and expect the fracture behavior from hydrogen within the bulk of materials and under hydrogen containing environments because hydrogen embrittlement may be very complicated process. And the characteristics of galvanic corrosion closely related to hydrogen embrittlement is qualitatively based on wimple electrochemical theory

Molecular dynamics study of the role of symmetric tilt grain boundaries on the helium distribution in nickel

Science.gov (United States)

Torres, E.; Pencer, J.

2018-04-01

Helium impurities, from either direct implantation or transmutation reactions, have been associated with embrittlement in nickel-based alloys. Helium has very low solubility in nickel, and has been found to aggregate at lattice defects such as vacancies, dislocations, and grain boundaries. The retention and precipitation of helium in nickel-based alloys have deleterious effects on the material mechanical properties. However, the underlying mechanisms that lead to helium effects in the host metal are not fully understood. In the present work, we investigate the role of symmetric tilt grain boundary (STGB) structures on the distribution of helium in nickel using molecular dynamics simulations. We investigate the family of STGBs specific to the 〈 110 〉 tilt axis. The present results indicate that accumulation of helium at the grain boundary may be modulated by details of grain boundary geometry. A plausible correlation between the grain boundary energy and misorientation with the accumulation and mobility of helium is proposed. Small clusters with up to 6 helium atoms show significant interstitial mobility in the nickel bulk, but also become sites for nucleation and grow of more stable helium clusters. High-energy GBs are found mainly populated with small helium clusters. The high mobility of small clusters along the GBs indicates the role of these GBs as fast two-dimensional channels for diffusion. In contrast, the accumulation of helium in large helium clusters at low-energy STGB creates a favorable environment for the formation of large helium bubbles, indicating a potential role for low-energy STGB in promoting helium-induced GB embrittlement.

The Recovery of Zinc Heavy Metal from Industrial Liquid Waste

International Nuclear Information System (INIS)

Panggabean, Sahat M.

2000-01-01

It had been studied the recovery of zinc heavy metal from liquid waste of electroplating industry located at East Jakarta. The aim of this study was to minimize the waste arisen from industrial activities by taking out zinc metal in order to reused on-site. The method of recovery was two steps precipitation using NaOH reagent and pH variation. The first step of precipitation at pH optimum around 6 yielded iron metal. The second step at pH optimum around 10 yielded zinc metal. The zinc metal was taken out assessed to the possibility of reused at that fabric. By applying its, it will yield the volume reduction of sludge waste about 36.1% or 53.2% of zinc metal containing in the waste. It means the cost of waste treatment will be lower. Beside its, the effluent arisen from the method had fulfill the maximum limit and it allowed to release to the environment. (author)

Removal of nickel from electroplating rinse waters using electrostatic shielding electrodialysis/electrodeionization.

Science.gov (United States)

Dermentzis, Konstantinos

2010-01-15

Electrostatic shielding zones made of electrode graphite powder were used as a new type of ionic and electronic current sinks. Because of the local elimination of the applied electric field, voltage and current within the zones, ions are led inside them and accumulate there. The current sinks were implemented in electrostatic shielding electrodialysis of a simulated nickel plating rinse water containing 100 mg L(-1) nickel and electrodeionization of a 0.001 M NiSO(4) solution with simultaneous electrochemical regeneration of the ion exchange resin beds. Pure water was obtained with a Ni(2+) ion concentration of less than 0.1 mg L(-1) at a flow rate of 2.02 x 10(-4)dm(3)s(-1) diluate stream and a current density of 30 Am(-2).

The Effect of Dispersion Phases of SiC and Al2O3 on the Properties of Galvanic Nickel Coatings

Directory of Open Access Journals (Sweden)

Kozik A.

2016-03-01

Full Text Available In this study, Ni, Ni-SiC and Ni-Al2O3 coatings were electroplated on the 2xxx series aluminium alloy. The following parameters of the electroplating process were applied: current density - 4A/dm2, time - 60 minutes, and temperature - 60°C. Hard particles of submicrometric size were used. The results of the research showing the effect of the addition of hard particles (introduced into the nickel bath as a dispersed phase on the properties of coatings, including the effect of the type (SiC or Al2O3 and content (0, 25, 50 g / l of these particles, were discussed. Based on extensive investigations, it was found that the type of ceramic particles significantly affects the structure of produced coatings. The dispersed particles incorporated into the nickel coatings improve their abrasion resistance. Improving of the corrosion properties were observed only in the case of coatings containing silicon carbide particles.

Nanoparticles of zinc sulfide doped with manganese, nickel and copper as nanophotocatalyst in the degradation of organic dyes

International Nuclear Information System (INIS)

Pouretedal, Hamid Reza; Norozi, Abbas; Keshavarz, Mohammad Hossein; Semnani, Abolfazl

2009-01-01

Nanoparticles of zinc sulfide as undoped and doped with manganese, nickel and copper were used as photocatalyst in the photodegradation of methylene blue and safranin as color pollutants. Photoreactivity of doped zinc sulfide was varied with dopant, mole fraction of dopant to zinc ion, pH of solution, dosage of photocatalyst and concentration of dye. The characterization of nanoparticles was studied using X-ray powder diffraction (XRD) patterns and UV-vis spectra. The maximum degradation efficiency was obtained in the presence of Zn 0.98 Mn 0.02 S, Zn 0.94 Ni 0.06 S and Zn 0.90 Cu 0.10 S as nanophotocatalyst. The effect of dosage of photocatalyst was studied in the range of 20-250 mg/L. It was seen that 150.0 mg/L of photocatacyst is an optimum value for the dosage of photocatalyst. The most degradation efficiency was obtained in alkaline pH of 11.0 with study of photodegradation in pH amplitude of 2-12. The degradation efficiency was decreased in dye concentrations above of 5.0 mg/L for methylene blue and safranin dyes. In the best conditions, the degradation efficiency was obtained 87.3-95.6 and 85.4-93.2 for methylene blue and safranin, respectively

Effect of nickel and chromium exposure on buccal cells of electroplaters.

Science.gov (United States)

Qayyum, Saba; Ara, Anjum; Usmani, Jawed Ahmad

2012-02-01

The electroplating industry commonly involves the use of nickel and chromium. An assessment of the genotoxic effects of these metals can be carried out by micronucleus (MN) test in buccal cells. Other nuclear anomalies (NA) observed in buccal cells viz., karyorrhexis, pyknosis and karyolysis are also the indicators of genotoxicity. The current study aims at determining the extent of genotoxic damage in relation to the duration of exposure to nickel and hexavalent chromium via micronuclei induction and other nuclear anomalies. The present investigation included 150 subjects of which 50 individuals with no history of nickel/chromium exposure (Group I) were taken as control, 50 electroplaters exposed to nickel and hexavalent chromium for duration of less than 10 years (Group II) and 50 electroplaters exposed for ≥10 years (Group III) were included. Slides of buccal cells were prepared and the frequency of MN (‰) and NA (‰) were calculated. ANOVA was applied to test significance. Results were considered significant at p exposure increased. Plasma nickel and chromium levels were also determined which showed a positive correlation with frequency MN and other nuclear abnormalities (p < 0.01).

Prototype nickel component demonstration. Final report

International Nuclear Information System (INIS)

Boss, D.E.

1994-01-01

We have been developing a process to produce high-purity nickel structures from nickel carbonyl using chemical vapor deposition (CVD). The prototype demonstration effort had been separated into a number of independent tasks to allow Los Alamos National Laboratory (LANL) the greatest flexibility in tailoring the project to their needs. LANL selected three of the proposed tasks to be performed--Task 1- system modification and demonstration, Task 2-stainless steel mandrel trials, and Task 4-manufacturing study. Task 1 focused on converting the CVD system from a hot-wall to a cold-wall configuration and demonstrating the improved efficiency of the reactor type by depositing a 0.01-inch-thick nickel coating on a cylindrical substrate. Since stainless steel substrates were preferred because of their low α-emitter levels, Task 2 evaluated mandrel configurations which would allow removal of the nickel tube from the substrate. The manufacturing study was performed to develop strategies and system designs for manufacturing large quantities of the components needed for the Sudbury Nuetrino Observatory (SNO) program. Each of these tasks was successfully completed. During these efforts, BIRL successfully produced short lengths of 2-inch-diameter tubing and 6-inch-wide foil with levels of α-radiation emitting contaminants lower than either conventional nickel alloys or electroplated materials. We have produced both the tubing and foil using hot-substrate, cold-wall reactors and clearly demonstrated the advantages of higher precursor efficiency and deposition rate associated with this configuration. We also demonstrated a novel mandrel design which allowed easy removal of the nickel tubing and should dramatically simplify the production of 1.5-meter-long tubes in the production phase of the program

Creating low-impedance tetrodes by electroplating with additives

Science.gov (United States)

Ferguson, John E.; Boldt, Chris; Redish, A. David

2011-01-01

A tetrode is a bundle of four microwires that can record from multiple neurons simultaneously in the brain of a freely moving animal. Tetrodes are usually electroplated to reduce impedances from 2-3 MΩ to 200-500 kΩ (measured at 1 kHz), which increases the signal-to-noise ratio and allows for the recording of small amplitude signals. Tetrodes with even lower impedances could improve neural recordings but cannot be made using standard electroplating methods without shorting. We were able to electroplate tetrodes to 30-70 kΩ by adding polyethylene glycol (PEG) or multi-walled carbon nanotube (MWCNT) solutions to a commercial gold-plating solution. The MWCNTs and PEG acted as inhibitors in the electroplating process and created large-surface-area, low-impedance coatings on the tetrode tips. PMID:21379404

Polymer filtration: A new technology for selective metals recovery

Energy Technology Data Exchange (ETDEWEB)

Smith, B.F.; Robison, T.W.; Cournoyer, M.E.; Wilson, K.V.; Sauer, N.N.; Mullen, K.I.; Lu, M.T.; Jarvinen, J.J.

1995-04-01

Polymer Filtration (PF) was evaluated for the recovery of electroplating metal ions (zinc and nickel) from rinse waters. Polymer Filtration combines the use of water-soluble metal-binding polymers and ultrafiltration to concentrate metal ions from dilute rinse water solutions. The metal ions are retained by the polymers; the smaller, unbound species freely pass through the ultrafiltration membrane. By using this process the ultrafiltered permeate more than meets EPA discharge limits. The metal ions are recovered from the concentrated polymer solution by pH adjustment using diafiltration and can be recycled to the original electroplating baths with no deleterious effects on the test panels. Metal-ion recovery is accomplished without producing sludge.

Investigation of alternative phosphating treatments for nickel and hexavalent chromium elimination

International Nuclear Information System (INIS)

Jazbinsek, Luiz Antonio Rossi

2014-01-01

The phosphating processes are widely used in industry as surface treatments for metals, especially for low thickness plates, improving the adhesion between the metallic surface and the paint coating, and increasing the durability of paint systems against corrosion attacks. The tricationic phosphates containing zinc, nickel and manganese are commonly applied on steel. There is much discussion about the replacement of nickel by another element in order to have an environmentally friendly phosphating process. Niobium as a replacement for nickel has been evaluated. The most significant environmental impacts of phosphating processes are related to the presence of nickel and hexavalent chromium used in the process, this last as a passivation treatment. Nickel and hexavalent chromium are harmful to human and environment leading to contamination of water and soil. In the present study phosphate layers containing zinc, manganese and niobium have been evaluated and characterized on galvanized steel, and the results were compared with phosphates containing zinc, manganese and nickel, or a bicationic phosphate layer with zinc and manganese. Although the use of hexavalent chromium is not recommended worldwide, it is still used in processes for sealing the porosity of phosphate layers. This element is carcinogenic and has been associated with various diseases. Due to the passivation characteristics of niobium, this study also evaluated the tricationic bath containing niobium ammonium oxalate as a passivation treatment. The results showed that it could act as a replacement for the hexavalent chromium. The results of the present study showed that formulations containing niobium are potential replacements for hexavalent chromium and similar corrosion protection was obtained for the phosphate containing nickel or that with niobium. The morphology observed by scanning electron microscopy, gravimetric tests, porosity and adhesion evaluation results indicated that the phosphate

U.S. NRC Embrittlement Data Base (EDB)

International Nuclear Information System (INIS)

Pace, J.V.; Rosseel, T.M.; Wang, J.A.

1999-01-01

Large amounts of data obtained from surveillance capsules and test reactor experiments are needed, comprising many different materials and different irradiation conditions, to develop generally applicable damage prediction models that can be used for industry standards and regulatory guides. Version 1 of the Embrittlement Data Base (EDB) [I] is such a comprehensive collection of such data resulting from the merging of the Power Reactor Embrittlement Data Base (PR-EDB) [2] and the Test Reactor Embrittlement Data Base (TR-EDB) [3]. Fracture toughness data were also integrated into Version 1 of the EDB. The EDB data files are in dBASE format and can be accessed with a personal computer using the DOS or WINDOWS operating system. A utility program has been written to investigate radiation embrittlement using this data base. The utility program is used to retrieve and select specific data, manipulate data, display data to the screen or printer, and to tit and plot Charpy impact data

Radiation embrittlement of PWR vessel supports

International Nuclear Information System (INIS)

Cheverton, R.D.; Robinson, G.C.; Pennell, W.E.; Nanstad, R.K.

1989-01-01

Several studies pertaining to radiation damage of PWR vessel supports were conducted between 1978 and 1987. During this period, apparently there was no reason to believe that low-temperature (<100 degree C) MTR embrittlement data were not appropriate for evaluating embrittlement of PWR vessel supports. However, late in 1986, data from the High Flux Isotope Reactor (HFIR) vessel surveillance program indicated that the embrittlement rates of the several HFIR vessel materials (A212-B, A350-LF3, A105-II) were substantially greater than anticipated on the basis of MTR data. Further evaluation of the HFIR data suggested that a fluence-rate effect was responsible for the apparent discrepancy, and shortly thereafter it became apparent that this rate effect was applicable to the evaluation of LWR vessel supports. As a result, the Nuclear Regulatory Commission (NRC) requested that the Oak Ridge National Laboratory (ORNL) evaluate the impact of the apparent embrittlement rate effect on the integrity of light-water-reactor (LWR) vessel supports. The purpose of the study was to provide an indication of whether the integrity of reactor vessel supports is likely to be challenged by radiation-induced embrittlement. The scope of the evaluation included correlation of the HFIR data for application to the evaluation of LWR vessel supports; a survey and cursory evaluation of all US LWR vessel support designs, selection of two plants for specific-plant evaluation, and a specific-plant evaluation of both plants to determine critical flaw sizes for their vessel supports. 19 refs., 8 figs., 2 tabs

Modeling of irradiation embrittlement and annealing/recovery in pressure vessel steels

International Nuclear Information System (INIS)

Lott, R.G.; Freyer, P.D.

1996-01-01

The results of reactor pressure vessel (RPV) annealing studies are interpreted in light of the current understanding of radiation embrittlement phenomena in RPV steels. An extensive RPV irradiation embrittlement and annealing database has been compiled and the data reveal that the majority of annealing studies completed to date have employed test reactor irradiated weldments. Although test reactor and power reactor irradiations result in similar embrittlement trends, subtle differences between these two damage states can become important in the interpretation of annealing results. Microstructural studies of irradiated steels suggest that there are several different irradiation-induced microstructural features that contribute to embrittlement. The amount of annealing recovery and the post-anneal re-embrittlement behavior of a steel are determined by the annealing response of these microstructural defects. The active embrittlement mechanisms are determined largely by the irradiation temperature and the material composition. Interpretation and thorough understanding of annealing results require a model that considers the underlying physical mechanisms of embrittlement. This paper presents a framework for the construction of a physically based mechanistic model of irradiation embrittlement and annealing behavior

Assessment of the French and US embrittlement trend curves applied to RPV materials irradiated in the BR2 materials test reactor

International Nuclear Information System (INIS)

Chaouadi, R.; Gerard, R.; Boagaerts, A.S.

2011-01-01

The irradiation embrittlement of reactor pressure vessels (RPVs) in monitored through the surveillance programs associated with predictive formulas, the so-called embrittlement trend curves. These formulas are generally empirically derived and contain the major embrittlement-inducing elements such as copper, nickel and phosphorus. There are a number of such trend curves used in various regulatory guides used in the US, France, Germany, Russia and Japan. These trend curves are often supported by surveillance data and regularly assessed in view of updated surveillance databases. With the recent worldwide move towards life extension of existing reactors above their initially-scheduled lifetime of 40 years, adequate and accurate modeling of irradiation embrittlement becomes a concern for long term operation. The aim of this work is to assess the performance of the embrittlement trend curves used in a regulatory perspective. The work presented here is limited to US and French trend curves because the reactor pressure vessels of the Belgian nuclear power plants are either Westinghouse or Framatome design. The chemical composition of the Belgian RPVs being very close to the one of the French 900 MW units, the French trend curve is used except for the Doel 1-2 units for which these curves are not applicable due to the higher copper content of the welds. In this case, the U.S. trend curves are used. The aim of this work is to evaluate the performance of the embrittlement trend curves used in a regulatory perspective to represent the experimental data obtained in the BR2 reactor. In particular, the French (FIM, FIS) and the US (Reg. Guide 1.99 Rev. 2, ASTM E900-02, EWO and EONY) formulas are of prime interest. The results obtained clearly show that the French trend curves tend to over-estimate the actual irradiation hardening while the US curves under-estimate it. Within the long term operation perspective, both over- and under-estimating are undesirable and therefore the

Irradiation embrittlement mitigation

Energy Technology Data Exchange (ETDEWEB)

Torronen, K; Pelli, R; Planman, T; Valo, M [Technical Research Centre of Finland, Jyvaeskylae (Finland). Combustion and Thermal Engineering Lab.

1994-12-31

Mitigation methods for reducing the irradiation damage on pressure vessel materials are reviewed: load leakage loading schemes are commonly used in PWRs to mitigate reactor pressure vessel embrittlement; dummy assemblies have been applied in WWER 440-type and in some old western power plants, when exceptional fast embrittlement has been encountered; shielding of the pressure vessel has been developed, but is not in common use; pre-stressing the pressure vessel has been proposed for preventing PTS failures, but its applicability is not yet demonstrated. The large number of successful annealing treatments performed in WWER 440 type reactors as well as research on the effects of annealing treatments suggest applications for western PWRs. The emergency core cooling systems have been modified in WWER 440-type reactors in connection with other mitigation measures. (authors). 37 refs., 18 figs., 2 tabs.

Irradiation embrittlement mitigation

International Nuclear Information System (INIS)

Torronen, K.; Pelli, R.; Planman, T.; Valo, M.

1993-01-01

Mitigation methods for reducing the irradiation damage on pressure vessel materials are reviewed: load leakage loading schemes are commonly used in PWRs to mitigate reactor pressure vessel embrittlement; dummy assemblies have been applied in WWER 440-type and in some old western power plants, when exceptional fast embrittlement has been encountered; shielding of the pressure vessel has been developed, but is not in common use; pre-stressing the pressure vessel has been proposed for preventing PTS failures, but its applicability is not yet demonstrated. The large number of successful annealing treatments performed in WWER 440 type reactors as well as research on the effects of annealing treatments suggest applications for western PWRs. The emergency core cooling systems have been modified in WWER 440-type reactors in connection with other mitigation measures. (authors). 37 refs., 18 figs., 2 tabs

Hydrogen pressure dependence of the fracture mode transition in nickel

International Nuclear Information System (INIS)

Jones, R.H.; Baer, D.R.; Bruemmer, S.M.; Thomas, M.T.

1983-01-01

A relationship between fracture mode, grain boundary composition, and hydrogen pressure has been determined for nickel straining electrode samples tested at cathodic potentials. This relationship can be expressed as C /SUB S/ α P /SUP -n/ /SUB H2/ where C /SUB S/ is the critical grain boundary sulfur concentration corresponding to 50% transgranular and 50% intergranular fracture and P /SUB H2/ is the hydrogen pressure. The value of n was found to be between 0.34 and 0.9. This expression was derived by relating C /SUB S/ to the hydrogen overpotential with the Nernst equation. At a cathodic test potential of -0.3 V (SCE), C /SUB S/ was equal to 0.20 monolayers of sulfur and at higher cathodic potentials or higher hydrogen pressures, C /SUB S/ decreased such that at -0.72 V (SCE) C /SUB S/ was equal to 0.045 monolayers of sulfur. The inverse hydrogen pressure dependence observed with cathodic hydrogen is similar to that for the hydrogen permeation rate or a critical hydrogen concentration derived by Gerberich et al. for gaseous hydrogen. This similarity between gaseous and cathodic hydrogen suggests that grain boundary impurities contribute to the hydrogen embrittlement process without altering the embrittlement process although this result does not indicate whether decohesion or plasticity dependent processes are responsible for the combined sulfur-hydrogen effect on the intergranular fracture of nickel

Current distribution analysis of electroplating reactors and mathematical modeling of the electroplated zinc-nickel alloy

OpenAIRE

Teeratananon, Manida

2004-01-01

Ce travail est consacré à une étude multi-échelle des réacteurs électrochimiques rencontrés dans les procédés de dépôts électrolytiques. La première partie s'intéresse à la modélisation macroscopique d'un réacteur batch lors de la dépollution d'un bain de dépôt de cuivre. La seconde partie concerne l'étude expérimentale des distributions des lignes de courant dans une cellule de Hull rotative ainsi que dans une cellule de Mohler modifiée. La troisième partie traite de la mise au point d'un mé...

Hydrogen embrittlement and stress corrosion cracking in metals

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

2004-10-15

The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the

Hydrogen embrittlement and stress corrosion cracking in metals

International Nuclear Information System (INIS)

Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

2004-10-01

The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the more

40 CFR 413.20 - Applicability: Description of the electroplating of precious metals subcategory.

Science.gov (United States)

2010-07-01

... electroplating of precious metals subcategory. 413.20 Section 413.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Precious Metals Subcategory § 413.20 Applicability: Description of the electroplating of...

40 CFR 413.10 - Applicability: Description of the electroplating of common metals subcategory.

Science.gov (United States)

2010-07-01

... electroplating of common metals subcategory. 413.10 Section 413.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Common Metals Subcategory § 413.10 Applicability: Description of the electroplating of common...

Electroplating of gold using a sulfite-based electrolyte

NARCIS (Netherlands)

Smalbrugge, E.; Jacobs, B.; Falcone, S.; Geluk, E.J.; Karouta, F.; Leijtens, X.J.M.; Besten, den J.H.

2000-01-01

Electroplating of gold is often used in optoelectronic and microelectronic devices for air-bridges, heat-sinks or gold-bumps for flip-chip techniques. The gold-cyanide electrolytes, which are commonly used in gold-electroplating, are toxic and attack resist patterns causing cracks during the plating

Modeling irradiation embrittlement in reactor pressure vessel steels

International Nuclear Information System (INIS)

Odette, G.R.

1998-01-01

As a result of the popularity of the Agencies report 'Neutron Irradiation Embrittlement of Reactor Pressure Vessel Steels' of 1975, it was decided that another report on this broad subject would be of use. In this report, background and contemporary views on specially identified areas of the subject are considered as self-contained chapters, written by experts. In chapter 10, numerical modeling of irradiation embrittlement in reactor vessel steels are introduced. Physically-based models are developed and their role in advancing the state-of-the-art of predicting irradiation embrittlement of RPV steels is stressed

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report, 1979

Energy Technology Data Exchange (ETDEWEB)

1980-06-01

Progress achieved under ANL Contract No. 31-109-38-4248 from 16 August 1978 to 16 August 1979 is reported. The first segment of the overall program, component development, consists of four basic tasks proceeding in parallel: nickel electrode development, zinc electrode development, separator development, and sealed cell development. Each of these tasks is reported herein on a self-contained basis. System engineering is the second major subdivision of the effort. It includes the design and testing of all cells, the investigation of charge control devices and techniques, and the complete analysis of all cells for failure modes. It also encompasses the accelerated testing of 20-Ah cells. To date, large numbers of these cells (incorporating separator variations, active material additives and internal design variations) have been subjected to this type of testing. 48 figures, 47 tables. (RWR)

Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: Implication for human health

International Nuclear Information System (INIS)

Li, J.T.; Liao, B.; Lan, C.Y.; Qiu, J.W.; Shu, W.S.

2007-01-01

Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies

Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: Implication for human health

Energy Technology Data Exchange (ETDEWEB)

Li, J.T.; Liao, B.; Lan, C.Y. [School of Life Sciences and State Key Laboratory of Biocontrol, Sun Yat-sen (Zhongshan) University, Guangzhou 510275, Guangdong (China); Qiu, J.W. [Deparment of Biology, Hong Kong Baptist University, Kowloon, Hong Kong (China); Shu, W.S. [School of Life Sciences and State Key Laboratory of Biocontrol, Sun Yat-sen (Zhongshan) University, Guangzhou 510275, Guangdong (China)], E-mail: shuws@mail.sysu.edu.cn

2007-12-15

Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies.

Zinc, nickel and cadmium in carambolas marketed in Guangzhou and Hong Kong, China: implication for human health.

Science.gov (United States)

Li, J T; Liao, B; Lan, C Y; Qiu, J W; Shu, W S

2007-12-15

Carambola (Averrhoa carambola L.) is a popular juicy fruit throughout the tropical and subtropical world. This study was designed to quantify the levels of zinc (Zn), nickel (Ni) and cadmium (Cd) in carambolas marketed in southern China, and further to evaluate the potential health risk of human consumption of carambola. Zinc concentrations, ranging from 1.471 to 2.875 mg/kg (on fresh weight basis), were below the maximum permissible concentration for Zn in fruit of China (5 mg/kg). However, Ni concentrations (0.134-0.676 mg/kg) were considerably higher than the related recommendation values. Furthermore, Cd concentrations in 51% of the carambolas purchased from Guangzhou exceeded the maximum permissible concentration for Cd in fruit of China (0.03 mg/kg). Our results implicated that the consumption of 0.385 kg carambola contaminated by Cd per day would cause the tolerable daily intake (TDI) of Cd by the consumer to be exceeded. In addition, the remarkably high Ni concentrations in carambolas should also be of concern. The status of heavy metal contamination of carambola products marketed in the other regions and their implications for human health should be identified urgently by in-depth studies.

Effect of molybdenum on the severity of toxicity symptoms in flax induced by an excess of either manganese, zinc, copper, nickel or cobalt in the nutrient solution

Energy Technology Data Exchange (ETDEWEB)

Millikan, C R

1947-01-01

The addition of molybdenum to solutions containing an excess of either manganese, zinc, copper, nickel or cobalt respectively, resulted in decreases in the severity of iron deficiency symptoms which normally occurred when flax was grown in solutions containing the same concentrations of any of these elements, but without molybdenum. The efficacy of molybdenum in this regard increased with increasing concentration up to 25 parts per million. However, concentrations of 0.5 to 2 parts per million of molybdenum had little effect on the severity of iron deficiency symptoms at the concentrations of heavy metals used. Molybdenum 5, 10 or 25 parts per million also retarded the date of appearance and reduced the severity of lower leaf necrosis which is another characteristic symptom of the presence of excess manganese (25 to 100 parts per million) in the nutrient solution. It is concluded that an essential function of molybdenum is intimately associated with the regulation of the deleterious effect of manganese, zinc, copper, nickel or cobalt on the physiological availability of iron to the plant. 46 references, 3 figures.

Research, development and demonstration of nickel-zinc batteries for electric vehicle propulsion. Annual report, 1979. [70 W/lb

Energy Technology Data Exchange (ETDEWEB)

1980-06-01

This second annual report under Contract No. 31-109-39-4200 covers the period July 1, 1978 through August 31, 1979. The program demonstrates the feasibility of the nickel-zinc battery for electric vehicle propulsion. The program is divided into seven distinct but highly interactive tasks collectively aimed at the development and commercialization of nickel-zinc technology. These basic technical tasks are separator development, electrode development, product design and analysis, cell/module battery testing, process development, pilot manufacturing, and thermal management. A Quality Assurance Program has also been established. Significant progress has been made in the understanding of separator failure mechanisms, and a generic category of materials has been specified for the 300+ deep discharge (100% DOD) applications. Shape change has been reduced significantly. A methodology has been generated with the resulting hierarchy: cycle life cost, volumetric energy density, peak power at 80% DOD, gravimetric energy density, and sustained power. Generation I design full-sized 400-Ah cells have yielded in excess of 70 W/lb at 80% DOD. Extensive testing of cells, modules, and batteries is done in a minicomputer-based testing facility. The best life attained with electric vehicle-size cell components is 315 cycles at 100% DOD (1.0V cutoff voltage), while four-cell (approx. 6V) module performance has been limited to about 145 deep discharge cycles. The scale-up of processes for production of components and cells has progressed to facilitate component production rates of thousands per month. Progress in the area of thermal management has been significant, with the development of a model that accurately represents heat generation and rejection rates during battery operation. For the balance of the program, cycle life of > 500 has to be demonstrated in modules and full-sized batteries. 40 figures, 19 tables. (RWR)

Electroplating lithium transition metal oxides

Science.gov (United States)

Zhang, Huigang; Ning, Hailong; Busbee, John; Shen, Zihan; Kiggins, Chadd; Hua, Yuyan; Eaves, Janna; Davis, Jerome; Shi, Tan; Shao, Yu-Tsun; Zuo, Jian-Min; Hong, Xuhao; Chan, Yanbin; Wang, Shuangbao; Wang, Peng; Sun, Pengcheng; Xu, Sheng; Liu, Jinyun; Braun, Paul V.

2017-01-01

Materials synthesis often provides opportunities for innovation. We demonstrate a general low-temperature (260°C) molten salt electrodeposition approach to directly electroplate the important lithium-ion (Li-ion) battery cathode materials LiCoO2, LiMn2O4, and Al-doped LiCoO2. The crystallinities and electrochemical capacities of the electroplated oxides are comparable to those of the powders synthesized at much higher temperatures (700° to 1000°C). This new growth method significantly broadens the scope of battery form factors and functionalities, enabling a variety of highly desirable battery properties, including high energy, high power, and unprecedented electrode flexibility. PMID:28508061

The Test Reactor Embrittlement Data Base (TR-EDB)

International Nuclear Information System (INIS)

Stallmann, F.W.; Kam, F.B.K.; Wang, J.A.

1993-01-01

The Test Reactor Embrittlement Data Base (TR-EDB) is part of an ongoing program to collect test data from materials irradiations to aid in the research and evaluation of embrittlement prediction models that are used to assure the safety of pressure vessels in power reactors. This program is being funded by the US Nuclear Regulatory Commission (NRC) and has resulted in the publication of the Power Reactor Embrittlement Data Base (PR-EDB) whose second version is currently being released. The TR-EDB is a compatible collection of data from experiments in materials test reactors. These data contain information that is not obtainable from surveillance results, especially, about the effects of annealing after irradiation. Other information that is only available from test reactors is the influence of fluence rates and irradiation temperatures on radiation embrittlement. The first version of the TR-EDB will be released in fall of 1993 and contains published results from laboratories in many countries. Data collection will continue and further updates will be published

Electroplated contacts and porous silicon for silicon based solar cells applications

Energy Technology Data Exchange (ETDEWEB)

Kholostov, Konstantin, E-mail: kholostov@diet.uniroma1.it [Department of information engineering, electronics and telecommunications, University of Rome “La Sapienza”, Via Eudossiana 18, 00184 Rome (Italy); Serenelli, Luca; Izzi, Massimo; Tucci, Mario [Enea Casaccia Research Centre Rome, via Anguillarese 301, 00123 Rome (Italy); Balucani, Marco [Department of information engineering, electronics and telecommunications, University of Rome “La Sapienza”, Via Eudossiana 18, 00184 Rome (Italy); Rise Technology S.r.l., Lungomare Paolo Toscanelli 170, 00121 Rome (Italy)

2015-04-15

Highlights: • Uniformity of the Ni–Si interface is crucial for performance of Cu–Ni contacts on Si. • Uniformly filled PS is the key to obtain the best performance of Cu–Ni contacts on Si. • Optimization of anodization and electroplating allows complete filling of PS layer. • Highly adhesive and low contact resistance Cu–Ni contacts are obtained on Si. - Abstract: In this paper, a two-layer metallization for silicon based solar cells is presented. The metallization consists of thin nickel barrier and thick copper conductive layers, both obtained by electrodeposition technique suitable for phosphorus-doped 70–90 Ω/sq solar cell emitter formed on p-type silicon substrate. To ensure the adhesion between metal contact and emitter a very thin layer of mesoporous silicon is introduced on the emitter surface before metal deposition. This approach allows metal anchoring inside pores and improves silicon–nickel interface uniformity. Optimization of metal contact parameters is achieved varying the anodization and electrodeposition conditions. Characterization of contacts between metal and emitter is carried out by scanning electron microscopy, specific contact resistance and current–voltage measurements. Mechanical strength of nickel–copper contacts is evaluated by the peel test. Adhesion strength of more than 4.5 N/mm and contact resistance of 350 μΩ cm{sup 2} on 80 Ω/sq emitter are achieved.

Irradiation embrittlement of pressure vessel steels

International Nuclear Information System (INIS)

Brumovsky, M.; Vacek, M.

1975-01-01

A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

Homocoupling of benzyl halides catalyzed by POCOP-nickel pincer complexes

KAUST Repository

Chen, Tao

2012-08-01

Two types of POCOP-nickel(II) pincer complexes were prepared by mixing POCOP pincer ligands and NiX 2 in toluene at reflux. The resulting nickel complexes efficiently catalyze the homocoupling reactions of benzyl halides in the presence of zinc. The coupled products were obtained in excellent to quantitative yields. © 2012 Elsevier Ltd. All rights reserved.

Preparation and Characterization of Ni Spines Grown on the Surface of Cubic Boron Nitride Grains by Electroplating Method

Science.gov (United States)

Gui, Yanghai; Zhao, Jianbo; Chen, Jingbo; Jiang, Yuanli

2016-01-01

Cubic boron nitride (cBN) is widely applied in cutting and grinding tools. cBN grains plated by pure Ni and Ni/SiC composite were produced under the same conditions from an additive-free nickel Watts type bath. The processed electroplating products were characterized by the techniques of scanning electron microscopy (SEM), X-ray diffraction (XRD) and thermoanalysis (TG-DTA). Due to the presence of SiC particles, there are some additional nodules on the surface of Ni/SiC plated cBN compared with the pure Ni plated cBN. The unique morphology of Ni/SiC plated cBN should attain greater retention force in resin bond. Moreover, the coating weight of cBN grains could be controlled by regulating the plating time. cBN grains with 60% coating weight possess the optimum grinding performance due to their roughest and spiniest surface. In addition, Ni spines plated cBN grains show good thermal stability when temperature is lower than 464 °C. Therefore, the plated cBN grains are more stable and suitable for making resin bond abrasive tools below 225 °C. Finally, the formation mechanism of electroplating products is also discussed. PMID:28773283

Corrosion resistance of zinc-nickel plated U-O.75 Ti

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.

1979-09-01

As part of a program for the US Army directed at improving the corrosion performance of U-0.75 Ti, specimens were coated with Zn-10 Ni alloy electroplate and then subjected to various corrosion tests. This work revealed that the Zn-Ni coatings provided good protection for U-0.75 Ti in salt fog and in non-sealed moist-nitrogen systems. In sealed, moist-nitrogen environments the Zn-Ni coatings deteriorated quickly and provided no protection. Some plating with Zn alone, using some of the new non-cyanide plating solutions, was also attempted, but the results were inconsistent

The liquid metal embrittlement of iron and ferritic steels in sodium

International Nuclear Information System (INIS)

Hilditch, J.P.; Hurley, J.R.; Tice, D.R.; Skeldon, P.

1995-01-01

The liquid metal embrittlement of iron and A508 III, 21/4Cr-1Mo and 15Mo3 steels in sodium at 200-400 o C has been studied, using dynamic straining at 10 -6 s -1 , in order to investigate the roles of microstructure and composition. The steels comprised bainitic, martensitic, tempered martensitic and ferritic/pearlitic microstructures. All materials were embrittled by sodium, the embrittlement being associated generally with quasicleavage on fracture surfaces. Intergranular cracking was also found with martensitic and ferritic/pearlitic microstructures. The susceptibility to embrittlement was greater in higher strength materials and at higher temperatures. The embrittlement was similar to that encountered previously in 9Cr steel, which depends upon the presence of non-metallic impurities in the sodium. (author)

Chromium, Nickel and Zinc Levels from Canned and Non-Canned ...

African Journals Online (AJOL)

DR. AMINU

2013-06-01

Jun 1, 2013 ... Water soluble nickel salts do not readily enter cell. Therefore, these compounds are generally not carcinogenic in animals and, to a large extent, have not been considered potent human carcinogens, although recent studies have suggested an increase in cancer in nickel refinery areas where exposure to ...

Hydrogen pressure dependence of the fracture mode transition in nickel

International Nuclear Information System (INIS)

Jones, R.H.; Baer, D.R.; Bruemmer, S.M.; Thomas, M.T.

1983-01-01

A relationship between fracture mode, grain boundary composition, and hydrogen pressure has been determined for nickel straining electrode samples tested at cathodic potentials. This relationship can be expressed as C /SUB s/ α P /SUP -n/ /SUB H2/ where C /SUB s/ is the critical grain boundary sulfur concentration corresponding to 50 pct transgranular and 50 pct intergranular fracture and P /SUB H2/ is the hydrogen pressure. The value of n was found to be between 0.34 and 0.9. This expression was derived by relating C /SUB s/ to th hydrogen overpotential with the Nernst equation. At a cathodic test potential of -0.3 V (SCE). C /SUB s/ was equal to 0.20 monolayers of sulfur and at higher cathodic potentials or higher hydrogen pressures, C /SUB s/ decreased such that at -0.72 V (SCE) C /SUB s/ was equal to 0.045 monolayers of sulfur. The inverse hydrogen pressure dependence observed with cathodic hydrogen is similar to that for the hydrogen permeation rate or a critical hydrogen concentration derived by Gerberich et al. for gaseous hydrogen. This similarity between gaseous and cathodic hydrogen suggests that grain boundary impurities contribute to the hydrogen embrittlement process without altering the embrittlement process although this result does not indicate whether decohesion or plasticity dependent processes are responsible for the combined sulfur-hydrogen effect on the intergranular fracture of nickel

Effects of pattern characteristics on the copper electroplating process

International Nuclear Information System (INIS)

Ruan Wenbiao; Chen Lan; Li Zhigang; Ye Tianchun; Ma Tianyu; Wang Qiang

2011-01-01

The non-planarity of a surface post electroplating process is usually dependent on variations of key layout characteristics including line width, line spacing and metal density. A test chip is designed and manufactured in a semiconductor foundry to test the layout dependency of the electroplating process. By checking test data such as field height, array height, step height and SEM photos, some conclusions are made. Line width is a critical factor of topographical shapes such as the step height and height difference. After the electroplating process, the fine line has a thicker copper thickness, while the wide line has the greatest step height. Three typical topographies, conformal-fill, supper-fill and over-fill, are observed. Moreover, quantified effects are found using the test data and explained by theory, which can be used to develop electroplating process modeling and design for manufacturability (DFM) research. (semiconductor integrated circuits)

Removal of cobalt, chromium, copper, iron and nickel cations from electroplating waste water by apatite ore

Energy Technology Data Exchange (ETDEWEB)

Kargar-Razi, M.; Yahyaabadi, S. [Azad Univ. Tehran (Iran, Islamic Republic of)

2012-07-01

In this investigation, the adsorption behavior of natural phosphate rock and it's concentrate with respect to Fe{sup 3+}, Ni{sup 2+}, Co{sup 2+}, Cu{sup 2+} and Cr{sup 3+} has been studied, in order to consider its application to purity of electroplating waste water pollution. The batch mehtod has been employed, using metal concentrations in solution ranging from 2 ppm to 40 ppm with mixing process. The effect of pH, concentration of heavy metals and times (10-20 min) is considered. The results of their removal performance in 40 ppm concentration, pH = 8 and 10 minutes are obtained as Cr{sup 3+} > Cu{sup 2+} > Fe{sup 3+} > Co{sup 2+} > Ni{sup 2+} for phosphate rock and the sequence can be given as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. It was found that the adsorption phenomena depend on charge density and hydrated ion diameter. The same results show that maximum adsorption in PH = 4.5 and 7 for concentrate. The Langmuir adsorption isotherm constants corresponding to adsorption capacity were found to be as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Ni{sup 2+} > Co{sup 2+} for phosphate soil and Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. Sorption of metallic cations are considered in pH 4.5, 7 and 8. The results show that phosphate rock and its concentrate have great potential to remove cations of heavy metal species from electroplating waste water. (orig.)

Unexpected pressure induced ductileness tuning in sulfur doped polycrystalline nickel metal

Directory of Open Access Journals (Sweden)

Cheng Guo

2018-02-01

Full Text Available The sulfur induced embrittlement of polycrystalline nickel (Ni metal has been a long-standing mystery. It is suggested that sulfur impurity makes ductile Ni metal brittle in many industry applications due to various mechanisms, such as impurity segregation and disorder-induced melting etc. Here we report an observation that the most ductile measurement occurs at a critical sulfur doping concentration, 14 at.% at pressure from 14 GPa up to 29 GPa through texture evolution analysis. The synchrotron-based high pressure texturing measurements using radial diamond anvil cell (rDAC X-ray diffraction (XRD techniques reveal that the activities of slip systems in the polycrystalline nickel metal are affected by sulfur impurities and external pressures, giving rise to the changes in the plastic deformation of the nickel metal. Dislocation dynamics (DD simulation on dislocation density and velocity further confirms the pressure induced ductilization changes in S doped Ni metal. This observation and simulation suggests that the ductilization of the doped polycrystalline nickel metal can be optimized by engineering the sulfur concentration under pressure, shedding a light on tuning the mechanical properties of this material for better high pressure applications.

Unexpected pressure induced ductileness tuning in sulfur doped polycrystalline nickel metal

Science.gov (United States)

Guo, Cheng; Yang, Yan; Tan, Liuxi; Lei, Jialin; Guo, Shengmin; Chen, Bin; Yan, Jinyuan; Yang, Shizhong

2018-02-01

The sulfur induced embrittlement of polycrystalline nickel (Ni) metal has been a long-standing mystery. It is suggested that sulfur impurity makes ductile Ni metal brittle in many industry applications due to various mechanisms, such as impurity segregation and disorder-induced melting etc. Here we report an observation that the most ductile measurement occurs at a critical sulfur doping concentration, 14 at.% at pressure from 14 GPa up to 29 GPa through texture evolution analysis. The synchrotron-based high pressure texturing measurements using radial diamond anvil cell (rDAC) X-ray diffraction (XRD) techniques reveal that the activities of slip systems in the polycrystalline nickel metal are affected by sulfur impurities and external pressures, giving rise to the changes in the plastic deformation of the nickel metal. Dislocation dynamics (DD) simulation on dislocation density and velocity further confirms the pressure induced ductilization changes in S doped Ni metal. This observation and simulation suggests that the ductilization of the doped polycrystalline nickel metal can be optimized by engineering the sulfur concentration under pressure, shedding a light on tuning the mechanical properties of this material for better high pressure applications.

Embrittlement and life prediction of aged duplex stainless steel

International Nuclear Information System (INIS)

Kuwano, Hisashi

1996-01-01

The stainless steel, for which the durability for long term in high temperature corrosive environment is demanded, is a complex plural alloy. Cr heightens the oxidation resistance, Ni improves the ductility and impact characteristics, Si improves the fluidity of the melted alloy and heightens the resistance to stress corrosion cracking, and Mo suppresses the pitting due to chlorine ions. These alloy elements are in the state of nonequilibrium solid solution in Fe base at practical temperature, and cause aging phenomena such as segregation, concentration abnormality and precipitation during the use for long term. The characteristics of stainless steel deteriorate due to this. Two-phase stainless cast steel, the example of the embrittlement of the material for an actual machine, the accelerated test of embrittlement, the activation energy for embrittlement, and as the mechanism of aging embrittlement, the spinodal decomposition of ferrite, the precipitation of G phase and the precipitation of carbides and nitrides are described. Also in the welded parts of austenitic stainless steel, delta-ferrite is formed during cooling, therefore, the condition is nearly same as two-phase stainless steel, and the embrittlement due to long term aging occurs. (K.I.)

Non-thiolate ligation of nickel by nucleotide-free UreG of Klebsiella aerogenes

Energy Technology Data Exchange (ETDEWEB)

Martin-Diaconescu, Vlad; Joseph, Crisjoe A.; Boer, Jodi L.; Mulrooney, Scott B.; Hausinger, Robert P.; Maroney, Michael J.

2016-12-21

Nickel-dependent ureases are activated by a multiprotein complex that includes the GTPase UreG. Prior studies showed that nucleotide-free UreG from Klebsiella aerogenes is monomeric and binds one nickel or zinc ion with near-equivalent affinity using an undefined binding site, whereas nucleotide-free UreG from Helicobacter pylori selectively binds one zinc ion per dimer via a universally conserved Cys-Pro-His motif in each protomer. Iodoacetamide-treated K. aerogenes UreG was nearly unaffected in nickel binding compared to non-treated sample, suggesting the absence of thiolate ligands to the metal. X-ray absorption spectroscopy of nickel-bound UreG showed the metal possessed four-coordinate geometry with all O/N donor ligands including one imidazole, thus confirming the absence of thiolate ligation. The nickel site in Strep-tag II-modified protein possessed six-coordinate geometry, again with all O/N donor ligands, but now including two or three imidazoles. An identical site was noted for the Strep-tag II-modified H74A variant, substituted in the Cys-Pro-His motif, ruling out coordination by this His residue. These results are consistent with metal binding to both His6 and a His residue of the fusion peptide in Strep-tagged K. aerogenes UreG. We conclude that the nickel- and zinc-binding site in nucleotide-free K. aerogenes UreG is distinct from that of nucleotide-free H. pylori UreG and does not involve the Cys-Pro-His motif. Further, we show the Strep-tag II can perturb metal coordination of this protein.

Power Reactor Embrittlement Data Base

International Nuclear Information System (INIS)

Kam, F.B.K.; Stallmann, F.W.; Wang, J.A.

1990-01-01

Regulatory and research evaluations of embrittlement prediction models and of vessel integrity under load can be greatly expedited by the use of a well designed, computerized embrittlement data base. The Power Reactor Embrittlement Data Base (PR-EDB) is a comprehensive collection of data from surveillance reports and other published reports of commercial nuclear reactors. The uses of the data base require that as many different data as available are collected from as many sources as possible with complete references and that subsets of relevant data can be easily retrieved and processed. The objectives of this NRC-sponsored program are the following: (1) to compile and to verify the quality of the PR-EDB; (2) to provide user-friendly software to access and process the data; (3) to explore or confirm embrittlement prediction models; and (4) to interact with standards organizations to provide the technical bases for voluntary consensus standards that can be used in regulatory guides, standard review plans, and codes. To achieve these goals, the data base architecture was designed after much discussion and planning with prospective users, namely, material scientists and members of the research staff. The current compilation of the PR-EDB (Version 1) contains results from surveillance capsule reports of 78 reactors with 381 data points for 110 different irradiated base materials and 161 data points for 79 different welds. Results from heat-affected zone materials are also listed. The time and effort required to process and evaluate different types of data in the PR-EDB have been drastically reduced from previous data bases. The Electric Power Research Institute (EPRI), reactor vendors, and utilities are in the process of providing back-up quality assurance checks of PR-EDB and will be supplementing the data base with additional data and documentation

Diffusion of alloying elements in liquid nickel

International Nuclear Information System (INIS)

Ershov, G.S.; Majboroda, V.P.; Permyakova, T.V.

1990-01-01

Values of diffusion coefficients for chromium, vanadium, zinc, silicon, tin, antimony, lead and zirconium in liquid nickel are determined within 1500-1700 deg C temperature range using annular gap technique. The data obtained are explained concerning microheterogeneous structure of metallic melts

Electroplating method for producing ultralow-mass fissionable deposits

International Nuclear Information System (INIS)

Ruddy, F.H.

1989-01-01

A method for producing ultralow-mass fissionable deposits for nuclear reactor dosimetry is described, including the steps of holding a radioactive parent until the radioactive parent reaches secular equilibrium with a daughter isotope, chemically separating the daughter from the parent, electroplating the daughter on a suitable substrate, and holding the electroplated daughter until the daughter decays to the fissionable deposit

A Combined Theoretical and Experimental Study for Silver Electroplating

Science.gov (United States)

Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

2014-01-01

A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region.

A Combined Theoretical and Experimental Study for Silver Electroplating

Science.gov (United States)

Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

2014-01-01

A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region. PMID:24452389

Study of the Barada river environment pollution with poisonous trace elements resulting from tanning and electroplating industry

International Nuclear Information System (INIS)

Khamis, I.; Sarheel, A.; Al-Somel, N.; Al-Masri, M. S.

2001-01-01

Investigation of leather industry impact on Barada river environment, specifically in the eastern part of Damascus was made. Differential samples such as sediments, soil, and plantations from various locations were collected. results show high increase of chromium in river's sediment and soil adjacent to the river banks. However, such increase was not noticed in plantations or tree leaves. Copper and nickel concentrations were also high in sediments due to waste coming out of the electroplating industry. Concentration of titanium, one of the polishing and coloring industry's wastes, was noticed to be rather high too. Concentration of all previous pollutants was noticed to decrease as the distance become farther from the industrial complex. (Author)

Reduction of energy consumption of selected subprocesses in electroplating. Reduktion af energiforbrug ved delprocesser i galvanisk overfladebehandling

Energy Technology Data Exchange (ETDEWEB)

Hansen, I.K.

1989-07-01

The process of electroplating involves a relatively high niveau of energy consumption. Potentials for reduction of energy consumption are investigated and measurements taken from existing processes are taken and commented upon. It is recommended that the temperature should be lowered in relation to as many processes as possible, processes such as degreasing, nickel and chrome baths. Cold sealing of anodized components could be utilized. Baths that have to be heated should be insulated, but more significant reduction can be achieved by covering the fluid surfaces. It is important that ventilation systems run at the lowest possible volume and should be kept clean and turned down when the workers have gone home. Integrated heating systems are also recommended. (AB).

Mechanisms of liquid-metal embrittlement

International Nuclear Information System (INIS)

Popovich, V.V.

1979-01-01

The mechanism of the embrittlement of metals and alloys during deformation in contact with liquid metals are discussed. With 20Kh13 steel in a Pb-Sn melt and polycrystalline Al in the presence of various mercury solutions a.s examples, considered are the three main processes - adsorption, corrosion (dissolution), formation of new phases which cause the disintegration of materials under the action of liquid-metallic media. Presented are data on plastic ductile and strength properties of the above materials in the presence of liquid-metallic media. A model is described that takes into account the effect of the medium upon the plastic deformation and the part the medium plays in liquid-metallic embrittlement

Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

Directory of Open Access Journals (Sweden)

Oluleke OLUWOLE

2010-12-01

Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

Proposal of guideline for bonding to prevention of hydrogen embrittlement at Ta/Zr bond interface. Hydrogen embrittlement in SUS304ULC/Ta/Zr explosive bonded joint

International Nuclear Information System (INIS)

Saida, Kazuyoshi; Fujimoto, Tetsuya; Nishimoto, Kazutoshi

2010-01-01

The occurrence condition of hydrogen embrittlement cracking at Ta/Zr bond interface was investigated with respect to the hydrogen content and applied stress in order to propose a guideline for the explosive bonding procedure to prevention of hydrogen embrittlement. Hydrogen charging test was conducted for SUS304ULC/Ta/Zr explosive bonded joints applied the different flexural strains. A hydrogen embrittlement crack occurred in the Zr substrate at Ta/Zr bond interface after hydrogen charging, and it was initiated at shorter charging times when the augmented strain was increased. The occurrence condition of hydrogen embrittlement cracking at Ta/Zr bond interface was shifted to lower stress and hydrogen content with an increase in the amount of explosive during bonding. It was suggested that hydrogen embrittlement in Ta/Zr explosive bonded joint could be inhibited by reducing the initial hydrogen content in Ta substrate less than approx. 5 ppm. (author)

Experiments for liquid metal embrittlement of fusion reactor materials by liquid lithium

International Nuclear Information System (INIS)

Grundmann, M.; Borgstedt, H.U.

1984-10-01

The liquid metal embrittlement behaviour of two martensitic-ferritic steels [X22CrMoV121 (Nr. 1.4923) and X18CrMoVNb 121 (Nr. 1,4914)] and one austenite chromium-nickel-steel X5CrNi189 (Nr. 1.4301) was investigated. Tensile tests in liquid lithium at 200 and 250 0 C with two different strain rates on precorroded samples (1000 h at 550 0 C in lithium) were carried out. Reference values were gained from tensile tests in air (RT, 250 0 C). It is concluded that there is sufficient compatibility of the austenitic steel with liquid lithium. The use of the ferritic-martensitic steels in liquid lithium on the other hand, especially at temperatures of about 550 0 C, seems to be problematic. The experimental results led to a better understanding of LME, applying the theory of this material failure. (orig./IHOE) [de

Cladding embrittlement during postulated loss-of-coolant accidents.

Energy Technology Data Exchange (ETDEWEB)

Billone, M.; Yan, Y.; Burtseva, T.; Daum, R.; Nuclear Engineering Division

2008-07-31

The effect of fuel burnup on the embrittlement of various cladding alloys was examined with laboratory tests conducted under conditions relevant to loss-of-coolant accidents (LOCAs). The cladding materials tested were Zircaloy-4, Zircaloy-2, ZIRLO, M5, and E110. Tests were performed with specimens sectioned from as-fabricated cladding, from prehydrided (surrogate for high-burnup) cladding, and from high-burnup fuel rods which had been irradiated in commercial reactors. The tests were designed to determine for each cladding material the ductile-to-brittle transition as a function of steam oxidation temperature, weight gain due to oxidation, hydrogen content, pre-transient cladding thickness, and pre-transient corrosion-layer thickness. For short, defueled cladding specimens oxidized at 1000-1200 C, ring compression tests were performed to determine post-quench ductility at {le} 135 C. The effect of breakaway oxidation on embrittlement was also examined for short specimens oxidized at 800-1000 C. Among other findings, embrittlement was found to be sensitive to fabrication processes--especially surface finish--but insensitive to alloy constituents for these dilute zirconium alloys used as cladding materials. It was also demonstrated that burnup effects on embrittlement are largely due to hydrogen that is absorbed in the cladding during normal operation. Some tests were also performed with longer, fueled-and-pressurized cladding segments subjected to LOCA-relevant heating and cooling rates. Recommendations are given for types of tests that would identify LOCA conditions under which embrittlement would occur.

Fluence-rate effects on irradiation embrittlement and composition and temperature effects on annealing/reirradiation sensitivity

International Nuclear Information System (INIS)

Hawthorne, J.R.; Hiser, A.L.

1988-01-01

Recent MEA investigation on the effect of neutron fluence rate on radiation-induced embrittlement accrual and the contributions of metallurgical variables to postirradiation annealing and re-irradiation behavior are reviewed. Studies of fluence-rate effects involved experiments in the UBR test reactor and separately, radiation sensitivity determinations for the decommissioned Gundremmingen (KRB-A) vessel material. Annealing-reirradiation studies employed 399 0 C and 454 0 C heat treatments. Material composition is shown to play a major role in postirradiation annealing recovery. Results illustrate effects of variable copper and variable nickel contents on recoveray of steel plate having low phosphorus levels. Composition effects on recovery were also observed for prototypic welds depicting high/low copper and high/low nickel contents and three flux types. The welds, in addition, indicate major differences in re-irradiation sensitivity. The UBR investigations revealed a significant difference in fluence rate sensitivity between the ASTM A 302-B reference plate and a submerged-arc (S/A) Linde 80 weld. Studies of the Gundremmingen reactor vessel, representing a joint USA-FRG-UK undertaking revealed an anomaly in strong vs. weak test orientation radiation sensitivity. (orig./HP)

Estimation of embrittlement damage risk at neutron embrittled vessel constructions

International Nuclear Information System (INIS)

Staevski, K.; Madzharov, D.; Detistov, P.; Petrova, T.

1998-01-01

In this work a methodology based on Damage mechanics criteria is proposed. This methodology serves for probability assessment of the brittle damage risk for the neutron embrittled vessel elements. The developed methodology is realised in RISK code and has been verified on the base of tough reliability of the pressure vessel, 'Kozloduy' NPP Unit 2. This investigation has been carried out at the given parameters of the possible defects on the vessel's weld 4 taking into account requirements of the western and Russian standards. The obtained values for ductile to brittle transition temperatures, defining the equipment life-time in the presence of maximal defect, are in good consistence with the experimentally determined ones. The analyses of results show that the pressure vessel of 'Kozloduy' NPP Unit 2 has got a high level of reliability from brittle damage risk point of view and that the western standards give more conservative evaluation. On the bases of the results a conclusion is made that the developed methodology enables analysing the influence of possible defects in the neutron embrittled elements on their to reliability and their remained life-time

Embrittlement of zircaloy cladding due to oxygen uptake (CBRTTL)

International Nuclear Information System (INIS)

Reymann, G.A.

1979-02-01

A model for embrittlement of zircaloy due to oxygen uptake at high temperatures is described. The model defines limits for oxygen content and temperature which, if exceeded, give rise to zircaloy cladding which is sufficiently embrittled to cause failure either on quenching or normal handling following a transient. A significant feature of this model is that the onset of embrittlement is dependent on the cooling rate. A distinction is made between slow and fast cooling, with the boundary at 100 K/s. The material property correlations and computer subcodes described in MATPRO are developed for use in Light Water Reactor (LWR) codes

Fully filamentized HTS coated conductor via striation and selective electroplating

Energy Technology Data Exchange (ETDEWEB)

Kesgin, Ibrahim; Majkic, Goran [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States); Selvamanickam, Venkat, E-mail: selva@uh.edu [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States)

2013-03-15

Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer.

Fully filamentized HTS coated conductor via striation and selective electroplating

International Nuclear Information System (INIS)

Kesgin, Ibrahim; Majkic, Goran; Selvamanickam, Venkat

2013-01-01

Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer

Electroplating and Cyanide Waste.

Science.gov (United States)

Torpy, Michael F.; Runke, Henry M.

1978-01-01

Presents a literature review of wastes from electroplating industry, covering publications of 1977. This review covers studies such as: (1) ion exchange treatment process; (2) use of reverse osmosis; and (3) cyanide removal and detection. A list of 75 references is also presented. (HM)

Soft solution synthesis and intense visible photoluminescence of lamellar zinc oxide hybrids

International Nuclear Information System (INIS)

Sağlam, Özge

2013-01-01

Graphical abstract: -- In this study, we demonstrate the synthesis of layered zinc oxide films intercalated with dodecyl sulphate ions by a simple soft solution process. The presence of potassium (K + ) and lithium (Li + ) ions in the precursor solution of layered zinc hydroxide resulted in lamellar hybrid zinc oxide films instead of layered zinc hydroxides. On the other hand, the addition of nickel phthalocyanine induces zinc hydroxide host layers which exhibit an intense blue emission. This is also promoted by K + and Li + ions

Simulations on Nickel target preparation and separation of Ni(II)-Cu(II) matrix for production of radioisotope "6"4Cu

International Nuclear Information System (INIS)

Sunarhadijoso Soenarjo; Wira Y Rahman; Sriyono; Triyanto

2011-01-01

The simulations on Nickel target preparation and separation of Ni(II)-Cu(II) matrix has been carried out as a preliminary study for production of medical radioisotope Cu-64 based on nuclear reaction of "6"4Ni (p,n) "6"4Cu. The nickel target preparation was performed by means of electroplating method using acidic solution of nickel chloride - boric acid mixture and basic solution of nickel sulphate - nickel chloride mixture on a silver - surfaced-target holder. The simulated solution of Ni(II) - Cu(II) matrix was considered as the solution of post-proton-irradiated nickel target containing both irradiated nickel and radioactive copper, but in the presented work the proton irradiation of nickel target was omitted, while the radioactive copper was originally obtained from neutron irradiation of CuO target. The separation of radioactive copper from the nickel target matrix was based on anion exchange column chromatography in which the radiocopper was conditioned to form anion complex CuCl_4"2"- and retained on the column while the nickel was kept in the form of Ni"2"+ cation and eluted off from the column. The retained radioactive copper was then eluted out the column in the condition of dilute HCl changing back the copper anion complex into Cu"2"+ cation. It was found that the electroplating result from the acidic solution was more satisfied than that from the basic solution. By conditioning the matrix solution at HCl 6 M, the radioactive copper was found in the forms of Cu"2"+ and CuCl_4"2"- while the nickel was totally in the form of Ni"2"+. In the condition of HCl 9 M, the radioactive copper was mostly in the form of CuCl_4"2"- while the nickel was found as both Ni"2"+ and NiCl_4"2"-. The best condition of separation was in HCl 8 M in which the radioactive copper was mostly in the form of CuCl_4"2"- while the nickel was mostly in the form of Ni"2"+. The retained CuCl_4"2"- was then changed back into Cu_2_+ cation form and eluted out the column by using HCl 0.05 M

The Impact of Hydrocalumites Additives on the Electrochemical Performance of Zinc-Nickel Secondary Cells

International Nuclear Information System (INIS)

Wen, Xing; Yang, Zhanhong; Xiao, Xiang; Yang, Huan; Xie, Xiaoe; Huang, Jianhang

2016-01-01

Hydrocalumites additives are synthesized and proposed as an anodic additive for Zinc/Nickel alkaline secondary batteries. The as-prepared additives are characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). And the results illustrate that hydrocalumites additives are successfully prepared and have the typical structure of layered double hydroxides (LDHs). The effects of hydrocalumites additives on electrochemical performances of ZnO have been investigated by cyclic voltammetry (CV), tafel polarization tests, electrochemical impedance spectroscopy (EIS) and galvanostatic charge and discharge. Compared to the electrode with pure ZnO, the electrodes containing hydrocalumites additives show better reversibility, reveal better anti-corrosion property and exhibit more stable cycle performance. Especially when the electrode added with 12% (wt.) hydrocalumites, it exhibits the best cycle performance than the other electrodes. And its discharge capacity is about 450 mAh g −1 all the time, and hardly declines over all the 400 cycles. Based on these observations, the prepared hydrocalumites may be a promising and efficient additive for the ZnO electrode.

TR-EDB: Test Reactor Embrittlement Data Base, Version 1

Energy Technology Data Exchange (ETDEWEB)

Stallmann, F.W.; Wang, J.A.; Kam, F.B.K. [Oak Ridge National Lab., TN (United States)

1994-01-01

The Test Reactor Embrittlement Data Base (TR-EDB) is a collection of results from irradiation in materials test reactors. It complements the Power Reactor Embrittlement Data Base (PR-EDB), whose data are restricted to the results from the analysis of surveillance capsules in commercial power reactors. The rationale behind their restriction was the assumption that the results of test reactor experiments may not be applicable to power reactors and could, therefore, be challenged if such data were included. For this very reason the embrittlement predictions in the Reg. Guide 1.99, Rev. 2, were based exclusively on power reactor data. However, test reactor experiments are able to cover a much wider range of materials and irradiation conditions that are needed to explore more fully a variety of models for the prediction of irradiation embrittlement. These data are also needed for the study of effects of annealing for life extension of reactor pressure vessels that are difficult to obtain from surveillance capsule results.

TR-EDB: Test Reactor Embrittlement Data Base, Version 1

International Nuclear Information System (INIS)

Stallmann, F.W.; Wang, J.A.; Kam, F.B.K.

1994-01-01

The Test Reactor Embrittlement Data Base (TR-EDB) is a collection of results from irradiation in materials test reactors. It complements the Power Reactor Embrittlement Data Base (PR-EDB), whose data are restricted to the results from the analysis of surveillance capsules in commercial power reactors. The rationale behind their restriction was the assumption that the results of test reactor experiments may not be applicable to power reactors and could, therefore, be challenged if such data were included. For this very reason the embrittlement predictions in the Reg. Guide 1.99, Rev. 2, were based exclusively on power reactor data. However, test reactor experiments are able to cover a much wider range of materials and irradiation conditions that are needed to explore more fully a variety of models for the prediction of irradiation embrittlement. These data are also needed for the study of effects of annealing for life extension of reactor pressure vessels that are difficult to obtain from surveillance capsule results

Simulation of He embrittlement at grain boundaries in bcc transition metals

Energy Technology Data Exchange (ETDEWEB)

Suzudo, Tomoaki, E-mail: suzudo.tomoaki@jaea.go.jp; Yamaguchi, Masatake

2015-10-15

To investigate what atomic properties largely determine vulnerability to He embrittlement at grain boundaries (GB) of bcc metals, we introduce a computational model composed of first principles density functional theory and a He segregation rate theory model. Predictive calculations of He embrittlement at the first wall of the future DEMO fusion concept reactor indicate that variation in the He embrittlement originated not only from He production rate related to neutron irradiation, but also from the He segregation energy at the GB that has a systematic trend in the periodic table. - Highlights: • We modeled He grain boundary (GB) segregation of bcc transition metals using first-principles-based rate theory. • We established the quantitative relation between He embrittlement and He segregation using GB cohesive energy. • He embrittlement was strongly dependent on He segregation energy at the GB that has a systematic trend in the periodic table.

Simulation of He embrittlement at grain boundaries in bcc transition metals

International Nuclear Information System (INIS)

Suzudo, Tomoaki; Yamaguchi, Masatake

2015-01-01

To investigate what atomic properties largely determine vulnerability to He embrittlement at grain boundaries (GB) of bcc metals, we introduce a computational model composed of first principles density functional theory and a He segregation rate theory model. Predictive calculations of He embrittlement at the first wall of the future DEMO fusion concept reactor indicate that variation in the He embrittlement originated not only from He production rate related to neutron irradiation, but also from the He segregation energy at the GB that has a systematic trend in the periodic table. - Highlights: • We modeled He grain boundary (GB) segregation of bcc transition metals using first-principles-based rate theory. • We established the quantitative relation between He embrittlement and He segregation using GB cohesive energy. • He embrittlement was strongly dependent on He segregation energy at the GB that has a systematic trend in the periodic table.

A study of direct- and pulse-current chromium electroplating on rotating cylinder electrode (RCE)

International Nuclear Information System (INIS)

Chang, J.H.; Hsu, F.Y.; Liao, M.J.; Huang, C.A.

2007-01-01

Direct- and pulse-current (DC and PC) chromium electroplating on Cr-Mo steel were performed in a sulfate-catalyzed chromic acid solution at 50 deg. C using a rotating cylinder electrode (RCE). The electroplating cathodic current densities were at 30, 40, 50 and 60 A dm -2 , respectively. The relationship between electroplating current efficiency and the rotating speed of the RCE was studied. The cross-sectional microstructure of Cr-deposit was examined by transmission electron microscope (TEM). Results showed that DC-plating exhibited higher current efficiency than the PC-plating under the same conditions of electroplating current density and the rotating speed. We found the critical rotating speed of RCE used in the chromium electroplating, above this rotating speed the chromium deposition is prohibited. At the same plating current density, the critical rotating speed for DC-plating was higher than that for PC-plating. The higher plating current density is, the larger difference in critical rotating speeds appears between DC- and PC-electroplating. Equiaxed grains, in a nanoscale size with lower dislocation density, nucleate on the cathodic surface in both DC- and PC-electroplating. Adjacent to the equiaxed grains, textured grains were found in other portion of chromium deposit. Fine columnar grains were observed in the DC-electroplated deposit. On the other hand, very long slender grains with high degree of preferred orientation were detected in PC-electroplated deposit

Electrodeposited tungsten-nickel-boron: A replacement for hexavalent chromium

International Nuclear Information System (INIS)

Steffani, C.; Meltzer, M.

1995-04-01

Chromium, deposited from acidic solutions of its hexavalent ion, has been the rule for wear resistant, corrosion resistant coatings for many years. Although chromium coatings are durable, the plating process generates air emissions, effluent rinse waters, and process solutions that are toxic, suspected carcinogens, and a risk to human health and the environment. Tungsten-nickel-boron (W-Ni-B) alloy deposition is a potential substitute for hexavalent chrome. It has excellent wear, corrosion, and mechanical properties and also may be less of an environmental risk. This study examines the electroplating process and deposit properties of W-Ni-B and compares them with those of hexavalent chrome

ynthesis, theoretical study on Zinc (II and Ni(II complexes of 5-methoxyisatin 3-[N-(4-chlorophenyl thiosemicarbazone

Directory of Open Access Journals (Sweden)

Fatma Kandemirli

2012-03-01

Full Text Available Zinc(II and nickel(II-complexes of 5-methoxyisatin 3-[N-(4-chlorophenyl thiosemicarbazone] (H2MICP were synthesized and characterized by infrared, ultraviolet and 1H-NMR spectroscopies as well as elemental analysis. Model of H2MICP and its zinc(II and nickel(II-complexes were optimized with B3LYP method using 6-31G(d,p, 6-311G(d,p, 6-311++G(d,p, 6-311++G(2d,2p basis sets. The calculated 1H-NMR, UV and IR spectra data were compared with experimental results. In addition to the Natural Bond Orbital (NBO analysis of H2MICP and its Zinc(II and Nickel(II complexes, Fukui functions of H2MICP were also reported.

Non-permeable substrate carrier for electroplating

Science.gov (United States)

Abas, Emmanuel Chua; Chen, Chen-An; Ma, Diana Xiaobing; Ganti, Kalyana Bhargava

2012-11-27

One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier comprises a non-conductive carrier body on which the substrates are to be held. Electrically-conductive lines are embedded within the carrier body, and a plurality of contact clips are coupled to the electrically-conductive lines embedded within the carrier body. The contact clips hold the substrates in place and electrically couple the substrates to the electrically-conductive lines. The non-conductive carrier body is continuous so as to be impermeable to flow of electroplating solution through the non-conductive carrier body. Other embodiments, aspects and features are also disclosed.

Audible monitor for electroplating

Science.gov (United States)

Burowick, E. A.

1979-01-01

"No buzzer" indicates early problem in electroplating when parts are properly immersed into electropolating bath. Buzzer sounds when current flows through part; however, if current is cut, buzzer stops warning that parts must be removed and refinished thus preventing unnecessary waste of electrical energy and labor.

Reactor pressure vessel embrittlement: Insights from neural network modelling

Science.gov (United States)

Mathew, J.; Parfitt, D.; Wilford, K.; Riddle, N.; Alamaniotis, M.; Chroneos, A.; Fitzpatrick, M. E.

2018-04-01

Irradiation embrittlement of steel pressure vessels is an important consideration for the operation of current and future light water nuclear reactors. In this study we employ an ensemble of artificial neural networks in order to provide predictions of the embrittlement using two literature datasets, one based on US surveillance data and the second from the IVAR experiment. We use these networks to examine trends with input variables and to assess various literature models including compositional effects and the role of flux and temperature. Overall, the networks agree with the existing literature models and we comment on their more general use in predicting irradiation embrittlement.

2π absolute measurement research for α-electroplating source covering ZnS(Ag)

International Nuclear Information System (INIS)

Zhu Tianxia

1999-01-01

2π absolute measurement can be completed after the quantitative deposit (5 +- 1) mg/cm 2 with ZnS(Ag) on surface of the alpha electroplating source. The measuring efficiency is 100%. This method is suitable for both of electroplating ordinary sample and electroplating standard (of reference) source

Embrittlement and annealing of reactor pressure vessel steels: comparison of BR3 surveillance and vessel plates to the surrogate plates representative of the Yankee Rowe vessel

International Nuclear Information System (INIS)

Fabry, A.; Chaouadi, T.; Puzzolante, J.L.; Van de Velde, J.; Biemiller, E.C.; Rossinski, S.T.; Carter, R.G.

1996-07-01

The sister pressure vessels at the BR3 and Rowe Yankee PWR plants were operated at a lower-than-usual temperature (260 degrees Celsius) and their plates were austenitized at higher-than-usual temperature (970 degrees Celsius). A heat tratemement leading to a coarser microstructure than typical for the fine grain plates that are considered in development of USNRC Regulatory guide 1.99. This material displayed outlier behaviour charackterized by a 41J CVN-shift significantly larger than predicted by Regulatory Guide 1.99. Because lower radiation temperature and nickell alloying are generally considered detrimental to irradiation sensitivity, there was a major concern that the nickel-modified lower Rowe plate and the nickel-modified BR3 plate may become too embrittled to satisfy the toughness requirements enbodied in the PTS screening criterion. This paper compares three complementary studies undertaken to clarify these uncertainties: 1) the accelerated irradiation and test program launched in 1990 by Yankee Atomic Electric Company using typical vessel plate materials containing 0.24% copper at two nickel levels: YA1, 0.63% (A533-B) and YA9, 0.19% (A302-B). These were heat-treated to produce the coarse and fine grain microstructures representative of the Yankee/BR3 and the Regulatory Guide plates, respectively, 2) the BR3 surveillance and vessel testing program: this vessel was wet-annealed in 1984, relicensed for operation till the plant shutdown in 1987, ANCL was trepanned in early 1995, 3) the accelerated irradiations in the Belgian BR2 test reactor of the Yankee coarse grain plates YA1 and YA9 together with BR3 vessel specimens extracted at nozzle elevation, a location with negligible radiation exposure. It is shown that the PTS screening criterion was never attained by the BR3 and Rowe plates, and that the BR3 vessel anneal was neither necessary nor sufficient. Finally, the sensitivity of embrittlement, annealing and post-annealing reembrittlement to irradiation

Embrittlement and annealing of reactor pressure vessel steels: comparison of BR3 surveillance and vessel plates to the surrogate plates representative of the Yankee Rowe vessel

Energy Technology Data Exchange (ETDEWEB)

Fabry, A.; Chaouadi, T.; Puzzolante, J.L.; Van de Velde, J. [Centre de l``Etude de l``Energie Nucleaire, Mol (Belgium); Biemiller, E.C. [Yankee Atomic Electric Company, Bolton (United States); Rossinski, S.T.; Carter, R.G. [Electric Power Research Institute, Charlotte (United States)

1996-07-01

The sister pressure vessels at the BR3 and Rowe Yankee PWR plants were operated at a lower-than-usual temperature (260 degrees Celsius) and their plates were austenitized at higher-than-usual temperature (970 degrees Celsius). A heat tratemement leading to a coarser microstructure than typical for the fine grain plates that are considered in development of USNRC Regulatory guide 1.99. This material displayed outlier behaviour charackterized by a 41J CVN-shift significantly larger than predicted by Regulatory Guide 1.99. Because lower radiation temperature and nickell alloying are generally considered detrimental to irradiation sensitivity, there was a major concern that the nickel-modified lower Rowe plate and the nickel-modified BR3 plate may become too embrittled to satisfy the toughness requirements enbodied in the PTS screening criterion. This paper compares three complementary studies undertaken to clarify these uncertainties: 1) the accelerated irradiation and test program launched in 1990 by Yankee Atomic Electric Company using typical vessel plate materials containing 0.24% copper at two nickel levels: YA1, 0.63% (A533-B) and YA9, 0.19% (A302-B). These were heat-treated to produce the coarse and fine grain microstructures representative of the Yankee/BR3 and the Regulatory Guide plates, respectively, 2) the BR3 surveillance and vessel testing program: this vessel was wet-annealed in 1984, relicensed for operation till the plant shutdown in 1987, ANCL was trepanned in early 1995, 3) the accelerated irradiations in the Belgian BR2 test reactor of the Yankee coarse grain plates YA1 and YA9 together with BR3 vessel specimens extracted at nozzle elevation, a location with negligible radiation exposure. It is shown that the PTS screening criterion was never attained by the BR3 and Rowe plates, and that the BR3 vessel anneal was neither necessary nor sufficient. Finally, the sensitivity of embrittlement, annealing and post-annealing reembrittlement to irradiation

Zinc electrodeposition on copper substrate using cyanide bath for the production of 66,67,68Ga

International Nuclear Information System (INIS)

Kakavand, T.; Mokhtari, L.; Sadeghi, M.; Majdabadi, A.

2010-01-01

The electroplating of zinc is carried out in an alkaline cyanide bath. Operating parameters such as pH, temperature, and current density and amount of the electrolyte components are optimized. The optimum conditions of the electrodeposition of zinc were as follows: 2.7 g L -1 ZnO, 7.1 g L -1 KCN, 11.1 g L -1 KOH, pH = 13-14, DC current density of ca 8.55 mA cm -2 at 40-50 deg C temperature with 89% current efficiency. SEM photomicrographs revealed fine-grained structure of the deposit from the bath. (author)

Intrinsic ductility and environmental embrittlement of binary Ni3Al

International Nuclear Information System (INIS)

George, E.P.; Liu, C.T.; Pope, D.P.

1993-01-01

Polycrystalline, B-free Ni 3 Al (23.4 at.% Al), produced by cold working and recrystallizing a single crystal, exhibits room temperature tensile ductilities of 3-5% in air and 13-16% in oxygen. These ductilities are considerably higher than anything previously reported, and demonstrate that the 'intrinsic' ductility of Ni 3 Al is much higher than previously thought. They also show that the moisture present in ordinary ambient air can severely embrittle Ni 3 Al (ductility decreasing from a high of 16% in oxygen to a low of 3% in air). Fracture is predominantly intergranular in both air and oxygen. This indicates that, while moisture can further embrittle the GBs in Ni 3 Al, they persist as weak links even in the absence of environmental embrittlement. However, they are not 'intrinsically brittle' as once thought, since they can withstand relatively large plastic deformations prior to fracture. Because B essentially eliminates environmental embrittlement in Ni 3 Al - and environmental embrittlement is a major cause of poor ductility in B-free Ni 3 Al - it is concluded that a significant portion of the so-called B effect must be related to suppression of moisture-induced environmental embrittlement. However, since B-doped Ni 3 Al fractures transgranularly, whereas B-free Ni 3 Al fractures predominantly intergranularly, B must have the added effect that it strengthens the GBs. A comparison with the earlier work on Zr-doped Ni 3 Al shows that Zr improves the ductility of Ni 3 Al, both in air and (and even more dramatically) in oxygen. While the exact mechanism of this ductility improvement is not clear at present, Zr appears to have more of an effect on (enhancing) GB strength than on (suppressing) environmental embrittlement

Target preparation by electroplating of enriched thallium-203 and its quality control

International Nuclear Information System (INIS)

Al-Rayyes, A. H.; Ailouti, Y.

2009-02-01

In this study, the optimum conditions of enriched thallium-203 electroplating on copper holders have been determined starting from different electroplating electrolytes. These conditions include current intensity and thallium concentration. The different solutions were: Newly prepared electrolyte using 203 Tl 2 O 3 , depleted solution used in a previous operations of electroplating, and recovery solutions, coming from Tl-203 separation from lead-201.(author)

Utilization of household organic compost in zinc adsorption system

Science.gov (United States)

Cundari, Lia; Isvaringga, Nyiayu Dita; Arinda, Yesica Maharani

2017-11-01

Zinc (Zn) is one of the heavy metals which is polluted to the environment in an amount greater than 15 mg/L [1]. Zinc contamination caused by the disposal of industrial waste such as batteries, electroplating, paint and other industries. One of the Zinc recovery technique that is relatively inexpensive, simple, high effectiveness and efficiency, and can be regenerated is adsorption using compost. This study has been carried out the preparation of compost from organic household waste and cow manure and its application to Zinc recovery. In this research, the raw material of compost is varied. There is an organic household waste (A1) and a mixture of organic household waste and cow manure with ratio 7:6 (A2). Decomposition of A1 and A2 with addition Effective Microorganism (EM4) requires 21 days, with 3 times inversion. Zinc adsorption is done by using a compost variation of 0.5 g, 1 g, and 2 g in every 100 and 200 mg/L Zn concentration solution. The batch process is applied to analyze the capacity of adsorption. Determination of capacity of adsorption based on the Langmuir, Freundlich, and Temkin isotherm model. Direct observation and spectrophotometry are applied in research methodology. The results show that compost A1 and A2 have fulfilled Indonesian Standart of compost and have the ability to reduce Zinc concentration to 94-96%. It indicates highly recommended biosorbent that can be applied to Zinc adsorption.

High Fluency Low Flux Embrittlement Models of LWR Reactor Pressure Vessel Embrittlement and a Supporting Database from the UCSB ATR-2 Irradiation Experiment

Energy Technology Data Exchange (ETDEWEB)

Odette, G. Robert [Univ. of California, Santa Barbara, CA (United States)

2017-01-24

Reactor pressure vessel embrittlement may limit the lifetime of light water reactors (LWR). Embrittlement is primarily caused by formation of nano-scale precipitates, which cause hardening and a subsequent increase in the ductile-to-brittle transition temperature of the steel. While the effect of Cu has historically been the largest research focus of RPV embrittlement, there is increasing evidence that Mn, Ni and Si are likely to have a large effect at higher fluence, where Mn-Ni-Si precipitates can form, even in the absence of Cu. Therefore, extending RPV lifetimes will require a thorough understanding of both precipitation and embrittlement at higher fluences than have ever been observed in a power reactor. To address this issue, test reactors that irradiate materials at higher neutron fluxes than power reactors are used. These experiments at high neutron flux can reach extended life neutron fluences in only months or several years. The drawback of these test irradiations is that they add additional complexity to interpreting the data, as the irradiation flux also plays a role into both precipitate formation and irradiation hardening and embrittlement. This report focuses on developing a database of both microstructure and mechanical property data to better understand the effect of flux. In addition, a previously developed model that enables the comparison of data taken over a range of neutron flux is discussed.

Sealing of thermally-sprayed stainless steel coatings against corrosion using nickel electroplating technique

Directory of Open Access Journals (Sweden)

Hathaipat Koiprasert

2007-07-01

Full Text Available Electric arc spraying (EAS is one of the thermal spray techniques used for restoration and to providecorrosion resistance. It can be utilized to build up coatings to thicknesses of several millimeters, It is easy to use on-site. Most importantly, the cost of this technique is lower than other thermal spraying techniques thatmay be suitable for part restoration. A major disadvantage associated with the electric arc sprayed coating is its high porosity, which can be as high as 3-8% making it not appropriate for use in immersion condition. This work was carried out around the idea of using electroplating to seal off the pore of the EAS coating, with an aim to improve the corrosion resistance of the coating in immersion condition. This research compared the corrosion behavior of a stainless steel 316 electric arc sprayed coating in 2M NaOH solution at 25oC. It was found that the Ni plating used as sealant can improve the corrosion resistance of the EAS coating. Furthermore, the smoothened and plated stainless steel 316 coating has a better corrosion resistance than the plated EAS coating that was not ground to smoothen the surface before plating.

Fabrication of three-dimensional platinum microstructures with laser irradiation and electrochemical technique

International Nuclear Information System (INIS)

Kikuchi, T.; Takahashi, H.; Maruko, T.

2007-01-01

Three-dimensional (3D) platinum microstructures were fabricated by successive procedures: aluminum anodizing, laser irradiation, nickel/platinum electroplating, and removal of the aluminum substrate, the oxide films, and the nickel metal layer. Aluminum plates and rods were anodized in an oxalic acid solution to form porous type oxide films. The anodized specimens were immersed in a nickel electroplating solution, and then irradiated with a pulsed Nd-yttrium aluminum garnet (YAG) laser beam to remove the anodic oxide film with a three-dimensional XYZθ stage. The specimens were cathodically polarized in the nickel and a platinum electroplating solution to form the metal micropattern at the laser-irradiated area. The electroplated specimens were immersed in NaOH solution to dissolve the aluminum substrate and the oxide films, and then immersed in HCl solution to dissolve the nickel deposits. A platinum grid-shaped microstructure, a microspring, and a cylindrical network microstructure with 50-100 μm line width were obtained successfully

Fabrication of three-dimensional platinum microstructures with laser irradiation and electrochemical technique

Energy Technology Data Exchange (ETDEWEB)

Kikuchi, T. [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-Ku, Sapporo (Japan)]. E-mail: kiku@elechem1-mc.eng.hokudai.ac.jp; Takahashi, H. [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-Ku, Sapporo (Japan); Maruko, T. [Furuya Metal Co. Ltd., R and D Group, Shimodate Daiichi Kogyodanchi 1915, Morisoejima, Chikusei, Ibaraki (Japan)

2007-02-01

Three-dimensional (3D) platinum microstructures were fabricated by successive procedures: aluminum anodizing, laser irradiation, nickel/platinum electroplating, and removal of the aluminum substrate, the oxide films, and the nickel metal layer. Aluminum plates and rods were anodized in an oxalic acid solution to form porous type oxide films. The anodized specimens were immersed in a nickel electroplating solution, and then irradiated with a pulsed Nd-yttrium aluminum garnet (YAG) laser beam to remove the anodic oxide film with a three-dimensional XYZ{theta} stage. The specimens were cathodically polarized in the nickel and a platinum electroplating solution to form the metal micropattern at the laser-irradiated area. The electroplated specimens were immersed in NaOH solution to dissolve the aluminum substrate and the oxide films, and then immersed in HCl solution to dissolve the nickel deposits. A platinum grid-shaped microstructure, a microspring, and a cylindrical network microstructure with 50-100 {mu}m line width were obtained successfully.

Stabilization of chromium-bearing electroplating sludge with MSWI fly ash-based Friedel matrices.

Science.gov (United States)

Qian, Guangren; Yang, Xiaoyan; Dong, Shixiang; Zhou, Jizhi; Sun, Ying; Xu, Yunfeng; Liu, Qiang

2009-06-15

This work investigated the feasibility and effectiveness of MSWI fly ash-based Friedel matrices on stabilizing/solidifying industrial chromium-bearing electroplating sludge using MSWI fly ash as the main raw material with a small addition of active aluminum. The compressive strength, leaching behavior and chemical speciation of heavy metals and hydration phases of matrices were characterized by TCLP, XRD, FTIR and other experimental methods. The results revealed that MSWI fly ash-based Friedel matrices could effectively stabilize chromium-bearing electroplating sludge, the formed ettringite and Friedel phases played a significant role in the fixation of heavy metals in electroplating sludge. The co-disposal of chromium-bearing electroplating sludge and MSWI fly ash-based Friedel matrices with a small addition of active aluminum is promising to be an effective way of stabilizing chromium-bearing electroplating sludge.

Low temperature hydrogen embrittlement of niobium. II. Microscopic observations

International Nuclear Information System (INIS)

Grossbeck, M.L.; Birnbaum, H.K.

1977-01-01

The detailed, microscopic processes which occur during the hydrogen embrittlement of pure Nb are examined using in situ SEM crack propagation studies, SEM fractography, electron diffraction and ion probe methods. These results show that the fracture process occurs in a stress induced NbH hydride phase which forms in front of the propagating crack. The experimental results are in good agreement with the stress induced hydride embrittlement mechanism which is discussed. The thermodynamics of precipitation of hydrides under external stress is discussed and calculations are presented for the stress effects on the α-β solvus temperatures. These are related to the embrittlement process and evidence is presented to support the calculated stress effects on the solvus temperature

Investigations into Recycling Zinc from Used Metal Oxide Varistors via pH Selective Leaching: Characterization, Leaching, and Residue Analysis

Science.gov (United States)

Gutknecht, Toni; Gustafsson, Anna; Forsgren, Christer; Steenari, Britt-Marie

2015-01-01

Metal oxide varistors (MOVs) are a type of resistor with significantly nonlinear current-voltage characteristics commonly used in power lines to protect against overvoltages. If a proper recycling plan is developed MOVs can be an excellent source of secondary zinc because they contain over 90 weight percent zinc oxide. The oxides of antimony, bismuth, and to a lesser degree cobalt, manganese, and nickel are also present in varistors. Characterization of the MOV showed that cobalt, nickel, and manganese were not present in the varistor material at concentrations greater than one weight percent. This investigation determined whether a pH selective dissolution (leaching) process can be utilized as a starting point for hydrometallurgical recycling of the zinc in MOVs. This investigation showed it was possible to selectively leach zinc from the MOV without coleaching of bismuth and antimony by selecting a suitable pH, mainly higher than 3 for acids investigated. It was not possible to leach zinc without coleaching of manganese, cobalt, and nickel. It can be concluded from results obtained with the acids used, acetic, hydrochloric, nitric, and sulfuric, that sulfate leaching produced the most desirable results with respect to zinc leaching and it is also used extensively in industrial zinc production. PMID:26421313

Investigations into Recycling Zinc from Used Metal Oxide Varistors via pH Selective Leaching: Characterization, Leaching, and Residue Analysis

Directory of Open Access Journals (Sweden)

Toni Gutknecht

2015-01-01

Full Text Available Metal oxide varistors (MOVs are a type of resistor with significantly nonlinear current-voltage characteristics commonly used in power lines to protect against overvoltages. If a proper recycling plan is developed MOVs can be an excellent source of secondary zinc because they contain over 90 weight percent zinc oxide. The oxides of antimony, bismuth, and to a lesser degree cobalt, manganese, and nickel are also present in varistors. Characterization of the MOV showed that cobalt, nickel, and manganese were not present in the varistor material at concentrations greater than one weight percent. This investigation determined whether a pH selective dissolution (leaching process can be utilized as a starting point for hydrometallurgical recycling of the zinc in MOVs. This investigation showed it was possible to selectively leach zinc from the MOV without coleaching of bismuth and antimony by selecting a suitable pH, mainly higher than 3 for acids investigated. It was not possible to leach zinc without coleaching of manganese, cobalt, and nickel. It can be concluded from results obtained with the acids used, acetic, hydrochloric, nitric, and sulfuric, that sulfate leaching produced the most desirable results with respect to zinc leaching and it is also used extensively in industrial zinc production.

[Quantitative classification-based occupational health management for electroplating enterprises in Baoan District of Shenzhen, China].

Science.gov (United States)

Zhang, Sheng; Huang, Jinsheng; Yang, Baigbing; Lin, Binjie; Xu, Xinyun; Chen, Jinru; Zhao, Zhuandi; Tu, Xiaozhi; Bin, Haihua

2014-04-01

To improve the occupational health management levels in electroplating enterprises with quantitative classification measures and to provide a scientific basis for the prevention and control of occupational hazards in electroplating enterprises and the protection of workers' health. A quantitative classification table was created for the occupational health management in electroplating enterprises. The evaluation indicators included 6 items and 27 sub-items, with a total score of 100 points. Forty electroplating enterprises were selected and scored according to the quantitative classification table. These electroplating enterprises were classified into grades A, B, and C based on the scores. Among 40 electroplating enterprises, 11 (27.5%) had scores of >85 points (grade A), 23 (57.5%) had scores of 60∼85 points (grade B), and 6 (15.0%) had scores of electroplating enterprises is a valuable attempt, which is helpful for the supervision and management by the health department and provides an effective method for the self-management of enterprises.

The effects of ultrasonic agitation on supercritical CO2 copper electroplating.

Science.gov (United States)

Chuang, Ho-Chiao; Yang, Hsi-Min; Wu, Guan-Lin; Sánchez, Jorge; Shyu, Jenq-Huey

2018-01-01

Applying ultrasound to the electroplating process can improve mechanical properties and surface roughness of the coating. Supercritical electroplating process can refine grain to improve the surface roughness and hardness. However, so far there is no research combining the above two processes to explore its effect on the coating. This study aims to use ultrasound (42kHz) in supercritical CO 2 (SC-CO 2 ) electroplating process to investigate the effect of ultrasonic powers and supercritical pressures on the properties of copper films. From the results it was clear that higher ultrasonic irradiation resulted in higher current efficiency, grain refinement, higher hardness, better surface roughness and higher internal stress. SEM was also presented to verify the correctness of the measured data. The optimal parameters were set to obtain the deposit at pressure of 2000psi and ultrasonic irradiation of 0.157W/cm 3 . Compared with SC-CO 2 electroplating process, the current efficiency can be increased from 77.57% to 93.4%, the grain size decreases from 24.34nm to 22.45nm, the hardness increases from 92.87Hv to 174.18Hv, and the surface roughness decreases from 0.83μm to 0.28μm. Therefore, this study has successfully integrated advantages of ultrasound and SC-CO 2 electroplating, and proved that applied ultrasound to SC-CO 2 electroplating process can significantly improve the mechanical properties of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

Joining of HHF materials applying electroplating technology

Energy Technology Data Exchange (ETDEWEB)

Krauss, Wolfgang, E-mail: wolfgang.krauss@kit.edu; Lorenz, Julia; Konys, Jürgen

2014-10-15

Highlights: • Electroplating of fillers is industrially relevant for brazing in fusion. • Interlayers (Ni or Pd) improve adherence and reduce failure risks. • Tungsten and Eurofer joints successfully fabricated by electroplating. • Mechanical and non-destructive testing integrated into qualification. • Shear strength of W joints comparable with conventionally brazed steel. - Abstract: Tungsten will be used as armor material for blanket shielding and is designated as high heat flux material for divertors, beyond application of improved W composite alloys as structural material. Independent from design (water- or helium-cooled), a successful development is inherently correlated with joining of tungsten with functional components. Depending on the design variants, the fabricated joints have to guarantee specific functional or structural properties, e.g., good thermal conductivity or mechanical load transmission. Tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting to brittle intermetallic phase formation. Electroplating has shown to overcome such drawbacks and that homogeneous functional (e.g., Ni or Pd) and filler (e.g., Cu) layers can be deposited. In this paper the progress achieved in development of electroplating processes for joining W to W or steel to steel will be shown. The main focus will be the characterization of the processed joints applying metallurgical investigations including SEM/EDX analyses and non-destructive testing. The mechanical stability of the produced joints is demonstrated by presenting recent shear test data. The W–W joints failed due to cracking in W, whereas the steel–steel joints cracked in the brazing zone at about 200 N/mm{sup 2} load.

Re-examining reactor vessel embrittlement at Chooz A

International Nuclear Information System (INIS)

Guilleret, J.-C.

1988-01-01

The Chooz A PWR experienced an extended shutdown in 1987/88 following indications that the reactor vessel was embrittling more rapidly than expected. Discrepancies between the expected rate and estimates of the actual rate were not easily explained. The huge body of work done since then to establish safety margins and support restart of the plant should provide a model for the owners of other older PWRs grappling with the embrittlement issue. (author)

Rule of formation of aluminum electroplating layer on Q235 steel.

Science.gov (United States)

Ding, Zhimin; Feng, Qiuyuan; Shen, Changbin; Gao, Hong

2011-06-01

Aluminum electroplating layer on Q235 steel in AlCl3-NaCl-KCl molten salt was obtained, and the rule of its nucleation and growth were investigated. The results showed that aluminum electroplating layer formed through nucleating and growing of aluminum particles, and thickened by delaminating growth pattern. At low current density, the morphology of aluminum particles took on flake-like, while at high current density they changed to spherical. The thickness of plating layer increases with increasing current density and electroplating time. The relationship between the plating thickness (δ) and electroplating time (t) or current density (i) can be expressed as δ = 0.28f(137), and δ = 1.1i(1-39). Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

International Nuclear Information System (INIS)

Yadav, D.P.; Kumar, Abhay; Ganesh, P.

2015-01-01

Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 ( 72 Ag/ 28 Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

Nickel coating electroplated characterization with and without carbon nanotubes; Caracterizacao de niquel eletrodepositado na presenca de nanotubos de carbono

Energy Technology Data Exchange (ETDEWEB)

Lopes, A C; Banczek, E P; Cunha, M T; Rodrigues, P R.P. [Universidade Estadual do Centro-Oeste, Guarapuava, PR (Brazil). Dept. de Quimica; Costa, I [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Terada, M [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica. Dept. de Engenharia Metalurgica e de Materiais

2010-07-01

The metals have great application, but when their properties are not suitable they should be improved through treatments to increase corrosion resistance, mechanical and wear. The metals electrodeposition such as nickel is one of treatment options. This study aims the development a nickel coating with and without (CNT), obtained by electrodeposition on aluminum alloy AA6061. The nickel electrodeposition was performed with cyclic voltammetry and chronoamperometry. Open circuit potential and anodic polarization curves were carried out samples characterization. The microstructure and the chemical composition of the M{sub x}O{sub z} coating were studied using the scanning electron microscopy, energy dispersion spectroscopy and X-ray diffraction. The results indicated that the nickel coating improve the corrosion resistance of aluminum in the presence of CNT. (author)

Power Reactor Embrittlement Data Base

International Nuclear Information System (INIS)

Kam, F.B.K.; Stallmann, F.W.; Wang, J.A.

1990-01-01

Regulatory and research evaluations of embrittlement predication models and of pressure vessel integrity can be greatly expedited by the use of a well-designed, computerized data base. The Power Reactor Embrittlement Data Base (PR-EDB) is such a comprehensive collection of data for US commercial nuclear reactors. The Nuclear Regulatory Commission (NRC) has provided financial support, and the Electric Power Research Institute (EPRI) has provided technical assistance in the quality assurance (QA) of the data to establish an industry-wide data base that will be maintained and updated on a long-term basis. Successful applications of the data base to several of NRC's evaluations have received favorable response and support for its continuation. The future direction of the data base has been designed to include the test reactor and other types of data of interest to the regulators and the researchers. 1 ref

PR-EDB: Power Reactor Embrittlement Database Version 3

International Nuclear Information System (INIS)

Wang, Jy-An John; Subramani, Ranjit

2008-01-01

The aging and degradation of light-water reactor pressure vessels is of particular concern because of their relevance to plant integrity and the magnitude of the expected irradiation embrittlement. The radiation embrittlement of reactor pressure vessel materials depends on many factors, such as neutron fluence, flux, and energy spectrum, irradiation temperature, and preirradiation material history and chemical compositions. These factors must be considered to reliably predict pressure vessel embrittlement and to ensure the safe operation of the reactor. Large amounts of data from surveillance capsules are needed to develop a generally applicable damage prediction model that can be used for industry standards and regulatory guides. Furthermore, the investigations of regulatory issues such as vessel integrity over plant life, vessel failure, and sufficiency of current codes, Standard Review Plans (SRPs), and Guides for license renewal can be greatly expedited by the use of a well-designed computerized database. The Power Reactor Embrittlement Database (PR-EDB) is such a comprehensive collection of data for U.S. designed commercial nuclear reactors. The current version of the PR-EDB lists the test results of 104 heat-affected-zone (HAZ) materials, 115 weld materials, and 141 base materials, including 103 plates, 35 forgings, and 3 correlation monitor materials that were irradiated in 321 capsules from 106 commercial power reactors. The data files are given in dBASE format and can be accessed with any personal computer using the Windows operating system. 'User-friendly' utility programs have been written to investigate radiation embrittlement using this database. Utility programs allow the user to retrieve, select and manipulate specific data, display data to the screen or printer, and fit and plot Charpy impact data. The PR-EDB Version 3.0 upgrades Version 2.0. The package was developed based on the Microsoft .NET framework technology and uses Microsoft Access for

PR-EDB: Power Reactor Embrittlement Database - Version 3

Energy Technology Data Exchange (ETDEWEB)

Wang, Jy-An John [ORNL; Subramani, Ranjit [ORNL

2008-03-01

The aging and degradation of light-water reactor pressure vessels is of particular concern because of their relevance to plant integrity and the magnitude of the expected irradiation embrittlement. The radiation embrittlement of reactor pressure vessel materials depends on many factors, such as neutron fluence, flux, and energy spectrum, irradiation temperature, and preirradiation material history and chemical compositions. These factors must be considered to reliably predict pressure vessel embrittlement and to ensure the safe operation of the reactor. Large amounts of data from surveillance capsules are needed to develop a generally applicable damage prediction model that can be used for industry standards and regulatory guides. Furthermore, the investigations of regulatory issues such as vessel integrity over plant life, vessel failure, and sufficiency of current codes, Standard Review Plans (SRPs), and Guides for license renewal can be greatly expedited by the use of a well-designed computerized database. The Power Reactor Embrittlement Database (PR-EDB) is such a comprehensive collection of data for U.S. designed commercial nuclear reactors. The current version of the PR-EDB lists the test results of 104 heat-affected-zone (HAZ) materials, 115 weld materials, and 141 base materials, including 103 plates, 35 forgings, and 3 correlation monitor materials that were irradiated in 321 capsules from 106 commercial power reactors. The data files are given in dBASE format and can be accessed with any personal computer using the Windows operating system. "User-friendly" utility programs have been written to investigate radiation embrittlement using this database. Utility programs allow the user to retrieve, select and manipulate specific data, display data to the screen or printer, and fit and plot Charpy impact data. The PR-EDB Version 3.0 upgrades Version 2.0. The package was developed based on the Microsoft .NET framework technology and uses Microsoft Access for

Advance of investigation of irradiation embrittlement mechanism of nuclear reactor pressure vessel steels. History and future of irradiation embrittlement researches

International Nuclear Information System (INIS)

Ishino, Shiori

2007-01-01

The nuclear reactor pressure vessel is the most important component of LWR plants required to be safe. This paper describes contents of the title consisting of four chapters. The first chapter states the general theory of irradiation effects, irradiation embrittlement and decreasing of toughness, and some kinds of pressure vessel steels. The second chapter explains history of irradiation embrittlement investigations and the advance of research methods for experiments and calculation. The third chapter contains information of inner structure of irradiated materials and development of prediction equations, recent information of embrittlement mechanism and mechanism guided prediction method, USA model and Central Research Institute of Electric Power Industry (CRIEPI) model. The fourth chapter states recent problems from viewpoints of experimental and analytical approaches. Comparison of standards of LWR pressure vessel steels between Japan and USA, relation between the density of number of cluster and the copper content, effect of flux on clustering of copper atoms, and CRIEPI's way of approaching the prediction method are illustrated. (S.Y.)

An internal-friction study of reactor-pressure-vessel steel embrittlement

International Nuclear Information System (INIS)

Ouytsel, K. van; Fabry, A.; Batist, R. de; Schaller, R.

1997-01-01

Within an enhanced commercial surveillance strategy, the nuclear-research institute SCK.CEN in Mol, Belgium is investigating, by means of internal friction, the microstructural processes responsible for embrittlement of pressure-vessel steels. The experiments were carried out using a torsion pendulum at the Ecole Polytechnique Federale de Lausanne in Switzerland. Amplitude-independent internal-friction experiments teach us that neutron irradiation induces defects which interact with mobile dislocations. Thermal ageing of JRQ and Doel-IV steel does not cause major embrittlement effects. Amplitude-dependent internal-friction experiments allow us to determine a critical amplitude which corresponds to the yield stress of the material as obtained from static tensile tests. The results also correspond to a three-component model for the yield strength taking into account both hardening and non-hardening embrittlement. Investigations of Doel-I-II weld material in different conditions reveal that embrittlement due to irradiation or thermal ageing can be interpreted in terms of a fine interplay between long- and short-range phenomena. (author)

Flow-Injection Solid Phase Partial Least-Squares Spectrophotometric Simultaneous Determination of Iron, Nickel and Zinc

Directory of Open Access Journals (Sweden)

Teixeira Leonardo S. G.

2002-01-01

Full Text Available A PLS-2 multivariate calibration method has been developed for the simultaneous determination of iron, nickel and zinc in ternary mixtures by solid phase spectrophotometry associated with flow injection analysis. Fe(II, Ni(II and Zn(II form color complexes with 1-(2-thiazolylazo-2-naphthol (TAN, immobilized on a C18 bonded silica support, at pH 6.4. The proposed procedure is based on the different reaction/retention ratios of the studied ions on the solid support. Bilinear spectrophotometric data of the analytes, fixed in the solid support, were recorded in the 400-800 nm wavelength range as a function of time and a partial least squares (PLS-2 algorithm was used to predict results of synthetic samples. The calibration set employed was integrated by 8 ternary mixture standards and a blank solution. Mixtures containing 0.040 to 0.20 mg L-1, of each species, were successfully resolved, using 3 factors for each analyte and a restricted number of absorbance data obtained in the wavelength range from 560 to 650 nm.

Monolith electroplating process

Science.gov (United States)

Agarrwal, Rajev R.

2001-01-01

An electroplating process for preparing a monolith metal layer over a polycrystalline base metal and the plated monolith product. A monolith layer has a variable thickness of one crystal. The process is typically carried in molten salts electrolytes, such as the halide salts under an inert atmosphere at an elevated temperature, and over deposition time periods and film thickness sufficient to sinter and recrystallize completely the nucleating metal particles into one single crystal or crystals having very large grains. In the process, a close-packed film of submicron particle (20) is formed on a suitable substrate at an elevated temperature. The temperature has the significance of annealing particles as they are formed, and substrates on which the particles can populate are desirable. As the packed bed thickens, the submicron particles develop necks (21) and as they merge into each other shrinkage (22) occurs. Then as micropores also close (23) by surface tension, metal density is reached and the film consists of unstable metal grain (24) that at high enough temperature recrystallize (25) and recrystallized grains grow into an annealed single crystal over the electroplating time span. While cadmium was used in the experimental work, other soft metals may be used.

Binding of nickel and zinc ions with activated carbon prepared from sugar cane fibre (Saccharum officinarum L.

Directory of Open Access Journals (Sweden)

E.U. Ikhuoria

2007-04-01

Full Text Available Activated carbon was prepared from sugar cane fibre by carbonizing at 500 oC for 30 minutes. This was followed by activation with ammonium chloride. The activated carbon was characterised in terms of pH, bulk density, ash content, surface area and surface charge. Equilibrium sorption of nickel and zinc ions by the activated carbon was studied using a range of metal ion concentrations. The sorption data was observed to have an adequate fit for the Langmuir isotherm equation. The level of metal ion uptake was found to be of the order: Ni2+ > Zn2+. The difference in the removal efficiency could be explained in terms of the hydration energy of the metal ions. The distribution coefficient for a range of concentration of the metal ions at the sorbent water interface is found to be higher than the concentration in the continuous phase.

Grain boundary embrittlement and cohesion enhancement in copper

Energy Technology Data Exchange (ETDEWEB)

Paxton, Anthony; Lozovoi, Alexander [Atomistic Simulation Centre, Queen' s University Belfast, BT7 1NN (United Kingdom); Schweinfest, Rainer [Science+Computing ag, Hagellocher Weg 71-5, 720270 T ubingen (Germany); Finnis, Michael [Imperial College London, Exhibition Road, London SW7 2AZ (United Kingdom)

2008-07-01

There has been a long standing debate surrounding the mechanism of grain boundary embrittlement and cohesion enhancement in metals. Embrittlement can lead to catastrophic failure such as happened in the Hinkley Point disaster, or indeed in the case of the Titanic. This kind of embrittlement is caused by segregation of low solubility impurities to grain boundaries. While the accepted wisdom is that this is a phenomenon driven by electronic or chemical factors, using language such as charge transfer and electronegativity difference; we believe that in copper, at least, both cohesion enhancement and reduction are caused by a simple size effect. We have developed a theory that allows us to separate unambiguously, if not uniquely, chemical and structural factors. We have studied a large number of solutes in copper using first principles atomistic simulation to support this argument, and the results of these calculations are presented here.

Microstructure and corrosion behavior of electrodeposited nano-crystalline nickel coating on AZ91 Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Zarebidaki, Arman, E-mail: arman.zare@iauyazd.ac.ir; Mahmoudikohani, Hassan, E-mail: hassanmahmoudi.k@gmail.com; Aboutalebi, Mohammad-Reza

2014-12-05

Highlights: • Activation, zincating, and Cu electrodeposition were used as pretreatment processes for electrodeposition of nickel coatings. • Nano-crystalline nickel coatings were successfully electrodeposited onto the AZ91 Mg alloys. • Effect of nickel electrodeposited coating on the corrosion resistance of AZ91 Mg alloy has been studied. - Abstract: In order to enhance the corrosion resistance, nickel coating was electrodeposited onto AZ91 Mg alloy. Activation, zincating, and Cu electrodeposition used as pretreatment processes for better adhesion and corrosion performance of the nickel over layer. The corrosion properties of the AZ91 Mg alloy, nickel electroplated AZ91 Mg alloy, and pure nickel was assessed via polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5 wt% NaCl solution. Moreover, the structure of the coating was investigated by means of X-ray diffraction, whereas specimen’s morphology and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Measurements revealed that the coating has a nano-crystalline structure with the grain size of 95 nm. Corrosion results showed superior corrosion resistance for the coated AZ91 Mg alloy as the corrosion current density decreased from 2.5 × 10{sup −4} A cm{sup −2}, for the uncoated sample, to 1.5 × 10{sup −5} A cm{sup −2}, for coated specimen and the corrosion potential increased from −1.55 V to −0.98 V (vs. Ag/AgCl) at the same condition.

Recent trends and current practices for secondary processing of zinc and lead. Part II: zinc recovery from secondary sources.

Science.gov (United States)

Sahu, Kamala Kanta; Agrawal, Archana; Pandey, Banshi Dhar

2004-08-01

Almost all metallurgical processes are associated with the generation of wastes and residues that may be hazardous or non-hazardous in nature depending upon the criteria specified by institutions such as the US Environment Protection Agency, etc. Wastes containing heavy and toxic metals such as arsenic, cadmium, chromium, nickel, lead, copper, mercury, zinc, etc., that are present beyond permissible limits deemed to be treated or disposed of, and non-hazardous wastes can be utilized for metal recovery or safe disposal. Zinc is in growing demand all over the world. In India, a major amount of zinc is imported and therefore processing of zinc secondaries will assist in satisfying the gap between demand and supply to some extent. This report mainly focuses on the current practices and recent trends on the secondary processing of zinc. Attempts made by various laboratories to develop ecofriendly processes for the recovery of zinc from secondary raw materials are also described and discussed.

Electroplated thick-film cobalt platinum permanent magnets

International Nuclear Information System (INIS)

Oniku, Ololade D.; Qi, Bin; Arnold, David P.

2016-01-01

The material and magnetic properties of multi-micron-thick (up to 6 μm) L1 0 CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm 2 ), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1 0 ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B r ~0.8 T, H ci ~800 kA/m, squareness close to 0.9, and BH max of 100 kJ/m 3 ) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm 2 , pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1 0 phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B r ~0.8 T, H ci ~800 kA/m, squareness 0.9, and BH max ~100 kJ/m 3 .

[Mortality study in metal electroplating workers in Bologna (Northern Italy)].

Science.gov (United States)

Gerosa, Alberto; Scarnato, Corrado; Giacomozzi, Giuseppe; d'Errico, Angelo

2013-01-01

to investigate general and cause-specific mortality of workers exposed to metals and other chemicals in the electroplating industry in Bologna Province. factory records of workers employed in 90 electroplating companies present in 1995 were used to build a cohort of subjects potentially exposed to carcinogenic and other substances in this industry, defined as "revised cohort", which was followed-up for mortality from 1960, or since first employment in an electroplating company if later, to 2008. Mortality risk was also examined separately in a subset of the cohort, composed of workers with at least one year of employment in electroplating, denominated "final cohort". Death rates of residents in Emilia-Romagna Region (Northern Italy) were used as a reference. follow-up completeness was 99%. During the observation period, 533 deaths out of 2,983 subjects were observed in the revised cohort and 317 out of 1,739 in the final cohort. Significantly increased Standardized Mortality Ratios were estimated for overall mortality and for mortality from AIDS in the revised cohort and for bladder and rectal cancer in both cohorts. the present study is, to authors' knowledge, the largest mortality investigation conducted in Italy on electroplating workers, for both size and temporal extension. The presence of excess mortality from causes of death not consistently associated in the literature with exposure to agents in this industry suggests that further research is needed to confirm these associations.

Hydrogen embrittlement susceptibility of laser-hardened 4140 steel

Energy Technology Data Exchange (ETDEWEB)

Tsay, L.W.; Lin, Z.W. [Nat. Taiwan Ocean Univ., Keelung (Taiwan). Inst. of Mater. Eng.; Shiue, R.K. [Institute of Materials Sciences and Engineering, National Dong Hwa University, Hualien, Taiwan (Taiwan); Chen, C. [Institute of Materials Sciences and Engineering, National Taiwan University, Taipei, Taiwan (Taiwan)

2000-10-15

Slow strain rate tensile (SSRT) tests were performed to investigate the susceptibility to hydrogen embrittlement of laser-hardened AISI 4140 specimens in air, gaseous hydrogen and saturated H{sub 2}S solution. Experimental results indicated that round bar specimens with two parallel hardened bands on opposite sides along the loading axis (i.e. the PH specimens), exhibited a huge reduction in tensile ductility for all test environments. While circular-hardened (CH) specimens with 1 mm hardened depth and 6 mm wide within the gauge length were resistant to gaseous hydrogen embrittlement. However, fully hardened CH specimens became susceptible to hydrogen embrittlement for testing in air at a lower strain rate. The strength of CH specimens increased with decreasing the depth of hardened zones in a saturated H{sub 2}S solution. The premature failure of hardened zones in a susceptible environment caused the formation of brittle intergranular fracture and the decrease in tensile ductility. (orig.)

Gold, nickel and copper mining and processing.

Science.gov (United States)

Lightfoot, Nancy E; Pacey, Michael A; Darling, Shelley

2010-01-01

Ore mining occurs in all Canadian provinces and territories except Prince Edward Island. Ores include bauxite, copper, gold, iron, lead and zinc. Workers in metal mining and processing are exposed, not only to the metal of interest, but also to various other substances prevalent in the industry, such as diesel emissions, oil mists, blasting agents, silica, radon, and arsenic. This chapter examines cancer risk related to the mining of gold, nickel and copper. The human carcinogenicity of nickel depends upon the species of nickel, its concentration and the route of exposure. Exposure to nickel or nickel compounds via routes other than inhalation has not been shown to increase cancer risk in humans. As such, cancer sites of concern include the lung, and the nasal sinus. Evidence comes from studies of nickel refinery and leaching, calcining, and sintering workers in the early half of the 20th century. There appears to be little or no detectable risk in most sectors of the nickel industry at current exposure levels. The general population risk from the extremely small concentrations detectable in ambient air are negligible. Nevertheless, animal carcinogenesis studies, studies of nickel carcinogenesis mechanisms, and epidemiological studies with quantitative exposure assessment of various nickel species would enhance our understanding of human health risks associated with nickel. Definitive conclusions linking cancer to exposures in gold and copper mining and processing are not possible at this time. The available results appear to demand additional study of a variety of potential occupational and non-occupational risk factors.

Preliminary study on zinc-air battery using zinc regeneration electrolysis with propanol oxidation as a counter electrode reaction

Science.gov (United States)

Wen, Yue-Hua; Cheng, Jie; Ning, Shang-Qi; Yang, Yu-Sheng

A zinc-air battery using zinc regeneration electrolysis with propanol oxidation as a counter electrode reaction is reported in this paper. It possesses functions of both zincate reduction and electrochemical preparation, showing the potential for increasing the electronic energy utilization. Charge/discharge tests and scanning electron microscopy (SEM) micrographs reveal that when a nickel sheet plated with the high-H 2-overpotential metal, cadmium, was used as the negative substrate electrode, the dendritic formation and hydrogen evolution are suppressed effectively, and granular zinc deposits become larger but relatively dense with the increase of charge time. The performance of batteries is favorable even if the charge time is as long as 5 h at the current density of 20 mA cm -2. Better discharge performance is achieved using a 'cavity-opening' configuration for the discharge cell rather than a 'gas-introducing' configuration. The highest energy efficiency is up to 59.2%. That is, the energy consumed by organic electro-synthesis can be recovered by 59.2%. Cyclic voltammograms show that the sintered nickel electrode exhibits a good electro-catalysis activity for the propanol oxidation. The increase of propanol concentration conduces to an enhancement in the organic electro-synthesis efficiency. The organic electro-synthesis current efficiency of 82% can be obtained.

Longitudinal magnetic bistability of electroplated wires

International Nuclear Information System (INIS)

Kurlyandskaya, G.V.; Garcia-Miquel, H.; Vazquez, M.; Svalov, A.V.; Vas'kovskiy, V.O.

2002-01-01

Fe 20 Ni 74 Co 6 and Fe 20 Ni 64 Co 16 1 μm thick magnetic tubes electroplated onto Cu 98 Be 2 conductive wire have been investigated in as-deposited state, after heat treatment under longitudinal magnetic field for 1 h at 330 deg. C, and after rf-sputtering deposition of the additional 2 μm Fe 19 Ni 81 layer. Heat treatments and an additional layer deposition modify the shape of hysteresis loops. Magnetically bistable behaviour, observed after the field annealing at a temperature of 330 deg. C, is studied as a function of the length of the samples. This is the first report by our knowledge on the bistable behaviour of the electroplated wires. The bistability of these wires is promising for applications such as tagging or pulse generator applications

Improvement of black nickel coatings. [product development for use in solar collectors

Science.gov (United States)

Peterson, R. E.; Lin, J. H.

1976-01-01

Selectively absorbing black nickel coatings are among the most optically efficient low cost coatings for use on flat plate solar collectors. However, a current Ni-Zn-S-O coating in use is quite susceptible to a humid environment, degrading badly in less than ten days at 38 C (100 F) at 95 percent relative humidity. Therefore, a black nickel formula was developed which can withstand such exposures with no loss of optical efficiency, solar absorption of 0.92 and an infrared emittance (at 100 C) of 1.00 were still present after 14 days of humidity exposure. This compares to a solar absorptance of only 0.72 for the previous formula after a similar time period. The electroplating bath and conditions were changed to obtain the more stable coating configuration. The effect of bath composition, temperature, pH, and plating current density and time on the coating composition, spectral optical properties and durability were investigated systematically.

Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers.

Science.gov (United States)

Zhang, Xu-Hui; Zhang, Xuan; Wang, Xu-Chu; Jin, Li-Fen; Yang, Zhang-Ping; Jiang, Cai-Xia; Chen, Qing; Ren, Xiao-Bin; Cao, Jian-Zhong; Wang, Qiang; Zhu, Yi-Min

2011-04-12

Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI)) exposure can cause DNA damage in electroplating workers. 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%). Urinary 8-OHdG levels were measured by ELISA. Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L) than that in control subjects (1.54 μg/L, P electroplating workers. Low-level occupational chromium exposure induced DNA damage.

Reactor pressure vessel embrittlement of NPP borssele: Design lifetime and lifetime extension

International Nuclear Information System (INIS)

Blom, F.J.

2007-01-01

Embrittlement of the reactor pressure vessel of the Borssele nuclear power plant has been investigated taking account of the design lifetime of 40 years and considering 20 years subsequent lifetime extension. The paper presents the current licensing status based on considerations of material test data and of US nuclear regulatory standards. Embrittlement status is also evaluated against German and French nuclear safety standards. Results from previous fracture toughness and Charpy tests are investigated by means of the Master curve toughness transition approach. Finally, state of the art insights are investigated by means of literature research. Regarding the embrittlement status of the reactor pressure vessel of Borssele nuclear power plant it is concluded that there is a profound basis for the current license up to the original end of the design life in 2013. The embrittlement temperature changes only slightly with respect to the acceptance criterion adopted postulating further operation up to 2033. Continued safe operation and further lifetime extension are therefore not restricted by reactor pressure vessel embrittlement

Electroplated thick-film cobalt platinum permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Oniku, Ololade D.; Qi, Bin; Arnold, David P., E-mail: darnold@ufl.edu

2016-10-15

The material and magnetic properties of multi-micron-thick (up to 6 μm) L1{sub 0} CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm{sup 2}), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1{sub 0} ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness close to 0.9, and BH{sub max} of 100 kJ/m{sup 3}) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm{sup 2}, pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1{sub 0} phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness 0.9, and BH{sub max} ~100 kJ/m{sup 3}.

Models for embrittlement recovery due to annealing of reactor pressure vessel steels

International Nuclear Information System (INIS)

Eason, E.D.; Wright, J.E.; Nelson, E.E.; Odette, G.R.; Mader, E.V.

1995-05-01

The reactor pressure vessel (RPV) surrounding the core of a commercial nuclear power plant is subject to embrittlement due to exposure to high energy neutrons. The effects of irradiation embrittlement can be reduced by thermal annealing at temperatures higher than the normal operating conditions. However, a means of quantitatively assessing the effectiveness of annealing for embrittlement recovery is needed. The objective of this work was to analyze the pertinent data on this issue and develop quantitative models for estimating the recovery in 30 ft-lb (41 J) Charpy transition temperature and Charpy upper shelf energy due to annealing. Data were gathered from the Test Reactor Embrittlement Data Base and from various annealing reports. An analysis data base was developed, reviewed for completeness and accuracy, and documented as part of this work. Independent variables considered in the analysis included material chemistries, annealing time and temperature, irradiation time and temperature, fluence, and flux. To identify important variables and functional forms for predicting embrittlement recovery, advanced statistical techniques, including pattern recognition and transformation analysis, were applied together with current understanding of the mechanisms governing embrittlement and recovery. Models were calibrated using multivariable surface-fitting techniques. Several iterations of model calibration, evaluation with respect to mechanistic and statistical considerations, and comparison with the trends in hardness data produced correlation models for estimating Charpy upper shelf energy and transition temperature after irradiation and annealing. This work provides a clear demonstration that (1) microhardness recovery is generally a very good surrogate for shift recovery, and (2) there is a high level of consistency between the observed annealing trends and fundamental models of embrittlement and recovery processes

Study on prediction model of irradiation embrittlement for reactor pressure vessel steel

International Nuclear Information System (INIS)

Wang Rongshan; Xu Chaoliang; Huang Ping; Liu Xiangbing; Ren Ai; Chen Jun; Li Chengliang

2014-01-01

The study on prediction model of irradiation embrittlement for reactor pres- sure vessel (RPV) steel is an important method for long term operation. According to the deep analysis of the previous prediction models developed worldwide, the drawbacks of these models were given and a new irradiation embrittlement prediction model PMIE-2012 was developed. A corresponding reliability assessment was carried out by irradiation surveillance data. The assessment results show that the PMIE-2012 have a high reliability and accuracy on irradiation embrittlement prediction. (authors)

Synthesis of nanocrystalline nickel-zinc ferrite (Ni0.8Zn0.2Fe2O4) thin films by chemical bath deposition method

International Nuclear Information System (INIS)

Pawar, D.K.; Pawar, S.M.; Patil, P.S.; Kolekar, S.S.

2011-01-01

Graphical abstract: Display Omitted Research highlights: → We have successfully synthesized nickel-zinc ferrite (Ni 0.8 Zn 0.2 Fe 2 O 4 ) thin films on stainless steel substrates using a low temperature chemical bath deposition method. → The surface morphological study showed the compact flakes like morphology. → The as-deposited thin films are hydrophilic (10 o o ) whereas the annealed thin films are super hydrophilic (θ o ) in nature. → Ni 0.8 Zn 0.2 Fe 2 O 4 thin films could be used in supercapacitor. - Abstract: The nickel-zinc ferrite (Ni 0.8 Zn 0.2 Fe 2 O 4 ) thin films have been successfully deposited on stainless steel substrates using a chemical bath deposition method from alkaline bath. The films were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), static water contact angle and cyclic voltammetry measurements. The X-ray diffraction pattern shows that deposited Ni 0.8 Zn 0.2 Fe 2 O 4 thin films were oriented along (3 1 1) plane. The FTIR spectra showed strong absorption peaks around 600 cm -1 which are typical for cubic spinel crystal structure. SEM study revealed compact flakes like morphology having thickness ∼1.8 μm after air annealing. The annealed films were super hydrophilic in nature having a static water contact angle (θ) of 5 o .The electrochemical supercapacitor study of Ni 0.8 Zn 0.2 Fe 2 O 4 thin films has been carried out in 6 M KOH electrolyte. The values of interfacial and specific capacitances obtained were 0.0285 F cm -2 and 19 F g -1 , respectively.

Fabrication of Metallic Microneedle by Electroplating and Sharpening of it by Electrochemical Etching

Science.gov (United States)

Huang, Chih-Hao; Tanaka, Takahiro; Takaoki, Yutaka; Izumi, Hayato; Takahashi, Tomokazu; Suzuki, Masato; Aoyagi, Seiji

Aiming at the use in low-invasive medical treatments, this paper reports a fabrication of metallic microneedle, which has a three-dimensionally sharp tip. Compared to a silicon or polymer needle which we previously proposed, a metallic needle has toughness to evade breakage. Even if it is broken, it does not become small pieces thanks to its ductility, which increases the safety for a human body. A nickel needle was fabricated using electroplating, followed by sharpening it by electrochemical etching. A smooth tip surface is obtained due to electrochemical etching reactions. Sharpness and smoothness of the tip are effective for easy insertion in the viewpoint of large stress concentration and small friction, respectively. An experiment of inserting the fabricated needle into an artificial skin of silicone rubber was carried out. The resistance force during insertion was much reduced compared to that of commercial stainless needle (23 G: shank diameter 650 µm). Although a fabricated metallic needle was inserted and pulled-out for several times, it was not broken in any trial. By changing the angle between object surface and needle axis, the insertion experiments were carried out. Fabricated nickel needle was not broken for any angle, while silicon needle was broken in case the angle is small, i.e., the needle is much inclined from normal direction of the surface, which ensures the safety of metallic microneedle to human body in the viewpoint of breakage.

Electroplating of low stress permalloy for MEMS

International Nuclear Information System (INIS)

Zhang Yonghua; Ding Guifu; Cai Yuli; Wang Hong; Cai Bingchu

2006-01-01

With the wafer-bending method and spectrophotometry, the internal stress in electroplated Ni-Fe alloy for MEMS has been investigated as a function of bath concentration. This investigation demonstrated that low concentration plating solution is useful for the decrease of the residual stress in the electrodeposits, and the stress could further decrease with an increase of saccharin additive content. And the change of stress from tensile to compressive was not observed with the increase of the additive content in plating path. The low stress permalloy (Ni 81 Fe 19 ) was reached in our experimental conditions. A bistable electromagnetic RF MEMS switch with deformation-free bilayer cantilever beam was fabricated successfully by electroplated permalloy

Effects of plasma cleaning of the Cu seed layer surface on Cu electroplating

International Nuclear Information System (INIS)

O, Jun Hwan; Lee, Seong Wook; Kim, Jae Bum; Lee, Chong Mu

2001-01-01

Effects of plasma pretreatment to Cu seed/tantalum nitride (TaN)/ borophosphosilicate glass (BPSG) samples on copper (Cu) electroplating were investigated. Copper seed layers were deposited by magnetron sputtering onto tantalum nitride barrier layers before electroplating copper in the forward pulsed mode. The Cu seed layer was cleaned by plasma H 2 and N 2 prior to electroplating a copper film. Cu films electroplated on the copper seed layer with plasma pretreatment showed better electrical and physical properties such as electrical resistivities, surface morphologies, levels of impurities, adhesion and surface roughness than those without plasma pretreatment. It is shown that carbon and metal oxide contaminants at the sputtered Cu seed/TaN surface could be effectively removed by plasma H 2 cleaning. The degree of the (111) prefered orientation of the Cu film with plasma H 2 pretreatment is as high as pulse plated Cu film without plasma pretreatment. Also, plasma H 2 precleaning is more effective in enhancing the Cu electroplating properties onto the Cu seed layer than plasma N 2 precleaning

The low-temperature aging embrittlement in a 2205 duplex stainless steel

International Nuclear Information System (INIS)

Weng, K.L.; Chen, H.R.; Yang, J.R.

2004-01-01

The effect of isothermal treatment (at temperatures ranging between 400 and 500 deg. C) on the embrittlement of a 2205 duplex stainless steel (with 45 ferrite-55 austenite, vol.%) has been investigated. The impact toughness and hardness of the aged specimens were measured, while the corresponding fractography was studied. The results show that the steel is susceptible to severe embrittlement when exposed at 475 deg. C; this aging embrittlement is analogous with that of the ferritic stainless steels, which is ascribed to the degenerated ferrite phase. High-resolution transmission electron microscopy reveals that an isotropic spinodal decomposition occurred during aging at 475 deg. C in the steel studied; the original δ-ferrite decomposed into a nanometer-scaled modulated structure with a complex interconnected network, which contained an iron-rich BCC phase (α) and a chromium-enriched BCC phase (α'). It is suggested that the locking of dislocations in the modulated structure leads to the severe embrittlement

Injection moulding antireflective nanostructures

DEFF Research Database (Denmark)

Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

2014-01-01

We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

Injection moulding antireflective nanostructures

DEFF Research Database (Denmark)

Christiansen, Alexander Bruun; Clausen, Jeppe Sandvik; Mortensen, N. Asger

We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used in an inject......We present a method for injection moulding antireflective nanostructures on large areas, for high volume production. Nanostructured black silicon masters were fabricated by mask-less reactive ion etching, and electroplated with nickel. The nickel shim was antistiction coated and used...

An investigation of supercritical-CO2 copper electroplating parameters for application in TSV chips

International Nuclear Information System (INIS)

Chuang, Ho-Chiao; Lai, Wei-Hong; Sanchez, Jorge

2015-01-01

This study uses supercritical electroplating for the filling of through silicon vias (TSVs) in chips. The present study utilizes the inductively coupled plasma reactive ion etching (ICP RIE) process technique to etch the TSVs and discusses different supercritical-CO 2 electroplating parameters, such as the supercritical pressure, the electroplating current density’s effect on the TSV Cu pillar filling time, the I–V curve, the electrical resistance and the hermeticity. In addition, the results for all the tests mentioned above have been compared to results from traditional electroplating techniques. For the testing, we will first discuss the hermeticity of the TSV Cu pillars, using a helium leaking test apparatus to assess the vacuum sealing of the fabricated TSV Cu pillars. In addition, this study also conducts tests for the electrical properties, which include the measurement of the electrical resistance of the TSV at both ends in the horizontal direction, followed by the passing of a high current (10 A, due to probe limitations) to check if the TSV can withstand it without burnout. Finally, the TSV is cut in half in cross-section to observe the filling of Cu pillars by the supercritical electroplating and check for voids. The important characteristic of this study is the use of the supercritical electroplating process without the addition of any surfactants to aid the filling of the TSVs, but by taking advantage of the high permeability and low surface tension of supercritical fluids to achieve our goal. The results of this investigation point to a supercritical pressure of 2000 psi and a current density of 3 A dm −2 giving off the best electroplating filling and hermeticity, while also being able to withstand a high current of 10 A, with a relatively short electroplating time of 3 h (when compared to our own traditional dc electroplating). (paper)

Cycle life test. Evaluation program for secondary spacecraft cells. [performance tests on silver zinc batteries, silver cadmium batteries, and nickel cadmium batteries

Science.gov (United States)

Harkness, J. D.

1976-01-01

Considerable research is being done to find more efficient and reliable means of starting electrical energy for orbiting satellites. Rechargeable cells offer one such means. A test program is described which has been established in order to further the evaluation of certain types of cells and to obtain performance and failure data as an aid to their continued improvement. The purpose of the program is to determine the cycling performance capabilities of packs of cells under different load and temperature conditions. The various kinds of cells tested were nickel-cadmium, silver-cadmium, and silver-zinc sealed cells. A summary of the results of the life cycling program is given in this report.

Hierarchical Mesoporous Zinc-Nickel-Cobalt Ternary Oxide Nanowire Arrays on Nickel Foam as High-Performance Electrodes for Supercapacitors.

Science.gov (United States)

Wu, Chun; Cai, Junjie; Zhang, Qiaobao; Zhou, Xiang; Zhu, Ying; Shen, Pei Kang; Zhang, Kaili

2015-12-09

Nickel foam supported hierarchical mesoporous Zn-Ni-Co ternary oxide (ZNCO) nanowire arrays are synthesized by a simple two-step approach including a hydrothermal method and subsequent calcination process and directly utilized for supercapacitive investigation for the first time. The nickel foam supported hierarchical mesoporous ZNCO nanowire arrays possess an ultrahigh specific capacitance value of 2481.8 F g(-1) at 1 A g(-1) and excellent rate capability of about 91.9% capacitance retention at 5 A g(-1). More importantly, an asymmetric supercapacitor with a high energy density (35.6 Wh kg(-1)) and remarkable cycle stability performance (94% capacitance retention over 3000 cycles) is assembled successfully by employing the ZNCO electrode as positive electrode and activated carbon as negative electrode. The remarkable electrochemical behaviors demonstrate that the nickel foam supported hierarchical mesoporous ZNCO nanowire array electrodes are highly desirable for application as advanced supercapacitor electrodes.

Nickel detoxification and plant growth promotion by multi metal resistant plant growth promoting Rhizobium species RL9.

Science.gov (United States)

Wani, Parvaze Ahmad; Khan, Mohammad Saghir

2013-07-01

Pollution of the biosphere by heavy metals is a global threat that has accelerated dramatically since the beginning of industrial revolution. The aim of the study is to check the resistance of RL9 towards the metals and to observe the effect of Rhizobium species on growth, pigment content, protein and nickel uptake by lentil in the presence and absence of nickel. The multi metal tolerant and plant growth promoting Rhizobium strain RL9 was isolated from the nodules of lentil. The strain not only tolerated nickel but was also tolerant o cadmium, chromium, nickel, lead, zinc and copper. The strain tolerated nickel 500 μg/mL, cadmium 300 μg/mL, chromium 400 μg/mL, lead 1,400 μg/mL, zinc 1,000 μg/mL and copper 300 μg/mL, produced good amount of indole acetic acid and was also positive for siderophore, hydrogen cyanide and ammonia. The strain RL9 was further assessed with increasing concentrations of nickel when lentil was used as a test crop. The strain RL9 significantly increased growth, nodulation, chlorophyll, leghaemoglobin, nitrogen content, seed protein and seed yield compared to plants grown in the absence of bioinoculant but amended with nickel The strain RL9 decreased uptake of nickel in lentil compared to plants grown in the absence of bio-inoculant. Due to these intrinsic abilities strain RL9 could be utilized for growth promotion as well as for the remediation of nickel in nickel contaminated soil.

Hydrogen embrittlement due to hydrogen-inclusion interactions

International Nuclear Information System (INIS)

Yu, H.Y.; Li, J.C.M.

1976-01-01

Plastic flow around inclusions creates elastic misfit which attracts hydrogen towards the regions of positive dilatation. Upon decohesion of the inclusion-matrix interface, the excess hydrogen escapes into the void and can produce sufficient pressure to cause void growth by plastic deformation. This mechanism of hydrogen embrittlement can be used to understand the increase of ductility with temperature, the decrease of ductility with hydrogen content, and the increase of ductility with the ultimate strength of the matrix. An examination of the effect of the shape of spheroid inclusion reveals that rods are more susceptible to hydrogen embrittlement than disks. The size of the inclusion is unimportant while the volume fraction of inclusions plays the usual role

Development of neutron irradiation embrittlement correlation of reactor pressure vessel materials of light water reactors

International Nuclear Information System (INIS)

Soneda, Naoki; Dohi, Kenji; Nomoto, Akiyoshi; Nishida, Kenji; Ishino, Shiori

2007-01-01

A large amount of surveillance data of the RPV embrittlement of the Japanese light water reactors have been compiled since the current Japanese embrittlement correlation has been issued in 1991. Understanding on the mechanisms of the embrittlement has also been greatly improved based on both experimental and theoretical studies. CRIEPI and the Japanese electric power utilities have started research project to develop a new embrittlement correlation method, where extensive study of the microstructural analyses of the surveillance specimens irradiated in the Japanese commercial reactors has been conducted. The new findings obtained from the experimental study are that the formation of solute-atom clusters with little or no copper is responsible for the embrittlement in low-copper materials, and that the flux effect exists especially in high-copper materials and this is supported by the difference in the microstructure of the high-copper materials irradiated at different fluxes. Based on these new findings, a new embrittlement correlation method is formulated using rate equations. The new methods has higher prediction capability than the current Japanese embrittlement correlation in terms of smaller standard deviation as well as smaller mean value of the prediction error. (author)

Lifetime embrittlement of reactor core materials

International Nuclear Information System (INIS)

Kreyns, P.H..; Bourgeois, W.F.; Charpentier, P.L.; Kammenzind, B.F.; Franklin, D.G.; White, C.J.

1994-08-01

Over a core lifetime, the reactor materials Zircaloy-2, Zircaloy-4, and hafnium may become embrittled due to the absorption of corrosion- generated hydrogen and to neutron irradiation damage. Results are presented on the effects of fast fluence on the fracture toughness of wrought Zircaloy-2, Zircaloy-4, and hafnium; Zircaloy-4 to hafnium butt welds; and hydrogen precharged beta treated and weld metal Zircaloy-4 for fluences up to a maximum of approximately 150 x 10 24 n/M 2 (> 1 Mev). While Zircaloy-4 did not exhibit a decrement in K IC due to irradiation, hafnium and butt welds between hafnium and Zircaloy-4 are susceptible to embrittlement with irradiation. The embrittlement can be attributed to irradiation strengthening, which promotes cleavage fracture in hafnium and hafnium-Zircaloy welds, and, in part, to the lower chemical potential of hydrogen in Zircaloy-4 compared to hafnium, which causes hydrogen, over time, to drift from the hafnium end toward the Zircaloy-4 end and to precipitate at the interface between the weld and base-metal interface. Neutron radiation apparently affects the fracture toughness of Zircaloy-2, Zircaloy-4, and hafnium in different ways. Possible explanations for these differences are suggested. It was found that Zircaloy-4 is preferred over Zircaloy-2 in hafnium-to- Zircaloy butt-weld applications due to its absence of a radiation- induced reduction in K IC plus its lower hydrogen absorption characteristics compared with Zircaloy-2

Neutron irradiation embrittlement of reactor pressure vessel steels

International Nuclear Information System (INIS)

Steele, L.E.

1975-01-01

The reliability of nuclear power plants depends on the proper functioning of complex components over the whole life on the plant. Particular concern for reliability is directed to the primary pressure boundary. This report focuses on the portion of the primary system exposed to and significantly affected by neutron radiation. Experimental evidence from research programmes and from reactor surveillance programmes has indicated radiation embrittlement of a magnitude sufficient to raise doubts about reactor pressure vessel integrity. The crucial nature of the primary vessel function heightens the need to be alert to this problem, to which, fortunately, there are positive aspects: for example, steels have been developed which are relatively immune to radiation embrittlement. Further, awareness of such embrittlement has led to designs which can accomodate this factor. The nature of nuclear reactors, of the steels used in their construction, and of the procedures for interpreting embrittlement and minimizing the effects are reviewed with reference to the reactors that are expected to play a major role in electric power production from now to about the turn of the century. The report is intended as a manual or guidebook; the aim has been to make each chapter or major sub-division sufficiently comprehensive and self-contained for it to be understood and read independently of the rest of the book. At the same time, it is hoped that the whole is unified enough to make a complete reading useful and interesting to the several classes of reader that are involved with only specific aspects of the topic

Survey of irradiation embrittlement effects on the mechanical properties of alloyed steels

International Nuclear Information System (INIS)

Gillemot, F.

1992-01-01

In the everyday engineering practice the neutron irradiation embrittlement of the PWR wall materials is measured by empirical methods like Charpy impact testing. New developments in fracture mechanics are given better material characteristics. The use of Absorbed Specific Fracture Energy Measured on tensile bars is a promising way to solve the problem. On the other hand the IAEA runs coordinated research program to correlate the chemical analysis with the rate of the neutron embrittlement. Better understanding of the physics of neutron embrittlement should help the life time management of the PWR vessels

Correlation methodology for predicting in-service irradiation embrittlement of reactor pressure vessels

International Nuclear Information System (INIS)

Odette, G.R.

1980-01-01

Irradiation embrittlement of reactor pressure steels is the consequence of altered microstructure due to both irradiation and time-at-temperature. Relatively poor characterisation of the initial microstructure and chemistry, and inaccurate dosimetry and temperature control, as well as failure properly to correlate these variables, have all contributed to a very large scatter in the experimental embrittlement data base. This has made improvement of the basic understanding of embrittlement very difficult. Therefore, it is necessary to develop a more realistic approach to utilising the data base. This is discussed, and proposals are made. (author)

Nanocrystalline Steels’ Resistance to Hydrogen Embrittlement

Directory of Open Access Journals (Sweden)

Skołek E.

2015-04-01

Full Text Available The aim of this study is to determine the susceptibility to hydrogen embrittlement in X37CrMoV5-1 steel with two different microstructures: a nanocrystalline carbide-free bainite and tempered martensite. The nanobainitic structure was obtained by austempering at the bainitic transformation zone. It was found, that after hydrogen charging, both kinds of microstructure exhibit increased yield strength and strong decrease in ductility. It has been however shown that the resistance to hydrogen embrittlement of X37CrMoV5-1 steel with nanobainitic structure is higher as compared to the tempered martensite. After hydrogen charging the ductility of austempered steel is slightly higher than in case of quenched and tempered (Q&T steel. This effect was interpreted as a result of phase composition formed after different heat treatments.

Process Technology Development of Ni Electroplating in Steam Generator Tube

International Nuclear Information System (INIS)

Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

2009-11-01

Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers

Directory of Open Access Journals (Sweden)

Ren Xiao-Bin

2011-04-01

Full Text Available Abstract Background Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI exposure can cause DNA damage in electroplating workers. Methods 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%. Urinary 8-OHdG levels were measured by ELISA. Results Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L than that in control subjects (1.54 μg/L, P P P P Conclusion The findings in this study indicated that there was detectable chromium exposure in electroplating workers. Low-level occupational chromium exposure induced DNA damage.

Investigation of the suppression effect of polyethylene glycol on copper electroplating by electrochemical impedance spectroscopy

International Nuclear Information System (INIS)

Hung, C.-C.; Lee, W.-H.; Wang, Y.-L.; Chan, D.-Y.; Hwang, G.-J.

2008-01-01

Polyethylene glycol (PEG) is an additive that is commonly used as a suppressor in the semiconductor copper (Cu)-electroplating process. In this study, electrochemical impedance spectroscopy (EIS) was used to analyze the electrochemical behavior of PEG in the Cu-electroplating process. Polarization analysis, cyclic-voltammetry stripping, and cell voltage versus plating time were examined to clarify the suppression behavior of PEG. The equivalent circuit simulated from the EIS data shows that PEG inhibited the Cu-electroplating rate by increasing the charge-transfer resistance as well as the resistance of the adsorption layer. The presence of a large inductance demonstrated the strong adsorption of cuprous-PEG-chloride complexes on the Cu surface during the Cu-electroplating process. Increasing the PEG concentration appears to increase the resistances of charge transfer, the adsorption layer, and the inductance of the electroplating system

Type conversion, contacts, and surface effects in electroplated CdTe films

International Nuclear Information System (INIS)

Basol, B.M.; Ou, S.S.; Stafsudd, O.M.

1985-01-01

Efficient electroplated CdS/CdTe solar cells can be fabricated by heat treating and type-converting the n-CdTe films deposited on CdS layers. In this paper, various mechanisms which may give rise to the conversion of electroplated CdTe films from n to p type are investigated. It is concluded that Cd-vacancy generation is the main mechanism of type conversion. Possible effects of oxygen on this mechanism are also discussed. Evaporated Au contacts to electroplated p-CdTe films were studied. It was found that the Au contacts depleted the excess Te present on the surface of Br 2 -methanol etched p-CdTe films. Oxygen was found to affect the electrical characteristics of such contacts

Recent development in PWR zinc injection

International Nuclear Information System (INIS)

Ocken, H.; Fruzzetti, K.; Frattini, P.; Wood, C.J.

2002-01-01

Zinc injection to the reactor coolant system (RCS) of PWRs holds the promise to alleviate two key challenges facing PWR plant operators: (1) reducing degradation of coolant system materials, including nickel-base alloy tubing and lower alloy penetrations due to stress corrosion cracking, and (2) lowering shutdown dose rates. Primary water stress corrosion cracking (PWSCC) is a dominant tube failure mode at many plants. This paper summarizes recent observations from U. S. and international PWRs that have implemented zinc injection, focusing primarily on coolant chemistry and dose rate issues. It also provides a look at the future direction of EPRI-sponsored projects on this topic. (authors)

Embrittling effects of residual elements on steels

International Nuclear Information System (INIS)

Brear, J.M.; King, B.L.

1979-01-01

In a review of work related to reheat cracking in nuclear pressure vessel steels, Dhooge et al referred to work of the authors on the relative embrittling parameter for SA533B steels. The poor agreement when these parameters were applied to creep ductility data for SA508 class 2 lead the reviewers to conclude that the relative importance of impurity elements is a function of base alloy composition. The authors briefly describe some of their more recent work which demonstrates that when various mechanical, and other, effects are taken into consideration, the relative effects of the principal residual elements are similar, despite differing base compositions, and that the embrittling parameters derived correlate well with the data for SA Class 2 steel. (U.K.)

Experimental study on manufacturing of grits-spiral- distribution electroplated wire saw

Directory of Open Access Journals (Sweden)

Yufei GAO

2016-12-01

Full Text Available In order to obtain high performance electroplating diamond wire saw, experimental studies are conducted for development of grits-spiral-distribution electroplated diamond wire saw using sand-suspend electroplating method. The influences of pre-plating cathode current density, grits electro-embedding cathode current density and time on composite deposite coating appearance and grits distribution of wire saw are analyzed, and the sawing experiment is carried out by using the trial wire saw. The results show that good bonding strength between the coating and the steel wire can be obtained when the adopted cathode current density is 5.0 A/dm2 at pre-plating stage; good coating and girts distribution can be obtained when the adopted cathode current density is 5.0 A/dm2 and the electroplating time is 7~8 min at grits electro-embedding stage. By winding insulation wire on the surface of steel wire and reasonably selecting technological parameters before pre-plating can make the diamond wire saw with grits-spiral-distribution on surface, and the new type of wire saw has a better crumbs-clearing effect in wire sawing process.

Image analysis for maintenance of coating quality in nickel electroplating baths--real time control.

Science.gov (United States)

Vidal, M; Amigo, J M; Bro, R; van den Berg, F; Ostra, M; Ubide, C

2011-11-07

The aim of this paper is to show how it is possible to extract analytical information from images acquired with a flatbed scanner and make use of this information for real time control of a nickel plating process. Digital images of plated steel sheets in a nickel bath are used to follow the process under degradation of specific additives. Dedicated software has been developed for making the obtained results accessible to process operators. This includes obtaining the RGB image, to select the red channel data exclusively, to calculate the histogram of the red channel data and to calculate the mean colour value (MCV) and the standard deviation of the red channel data. MCV is then used by the software to determine the concentration of the additives Supreme Plus Brightner (SPB) and SA-1 (for confidentiality reasons, the chemical contents cannot be further detailed) present in the bath (these two additives degrade and their concentration changes during the process). Finally, the software informs the operator when the bath is generating unsuitable quality plating and suggests the amount of SPB and SA-1 to be added in order to recover the original plating quality. Copyright © 2011 Elsevier B.V. All rights reserved.

Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

International Nuclear Information System (INIS)

Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

2012-01-01

Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

Severe embrittlement of neutron irradiated austenitic steels arising from high void swelling

Energy Technology Data Exchange (ETDEWEB)

Neustroev, V.S. [FSUE ' SSC RF Research Institute of Atomic Reactors' , Dimitrovgrad (Russian Federation)], E-mail: neustroev@niiar.ru; Garner, F.A. [Pacific Northwest National Laboratory, Richland, WA (United States)

2009-04-30

Data are presented from BOR-60 irradiations showing that significant radiation-induced swelling causes severe embrittlement in austenitic stainless steels, reducing the service life of structural components and introducing limitations on low temperature handling especially. It is shown that the degradation is actually a form of quasi-embrittlement arising from intense flow localization with high levels of localized ductility involving micropore coalescence and void-to-void cracking. Voids initially serve as hardening components whose effect is overwhelmed by the void-induced reduction in shear and Young's moduli at high swelling levels. Thus the alloy appears to soften even as the ductility plunges toward zero on a macroscopic level although a large amount of deformation occurs microscopically at the failure site. Thus the failure is better characterized as 'quasi-embrittlement' which is a suppression of uniform deformation. This case should be differentiated from that of real embrittlement which involves the complete suppression of the material's capability for plastic deformation.

The target preparation of "2"3"2Th plated on the nickel with copper as substrate and "2"3"0Pa generation

International Nuclear Information System (INIS)

Shen Hua; Geng Junxia; Gao Size; Zhang Guoxin; Zhang Lan; Li Wenxin; Li Qingnuan; Wu Guozhong

2014-01-01

The electrochemical parameters on nickel plating on the copper have been studied using aqueous electroplating technique. And thorium is plated on the nickel flake using molecular plating technique. The better experimental parameters are obtained. According to these optimized parameters, the "2"3"2Th target which is suitable for Cyclone-30 accelerator is prepared. The proton beam with energy of 21 MeV bombed the "2"3"2Th target (total beam time 20 μAh). The results showed that the better range of plating current density of nickel plated on copper is l.30∼1.68 A/dm"2. The thickness of nickel plating layer can reach more than 10 μm. The current density is 3∼5 mA/cm"2, and the thickness of plated thorium layer is up to micrometer scale. The binding force of as-prepared "2"3"2Th target is very well. There is "2"3"0Pa appeared after the target is bombed by the proton beam. (authors)

Mercury embrittlement of Cu-Al alloys under cyclic loading

Science.gov (United States)

Regan, T. M.; Stoloff, N. S.

1977-01-01

The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

Dry ice blasting as a substitution for the conventional electroplating pre-treatments

Directory of Open Access Journals (Sweden)

Uhlmann Eckart

2016-01-01

Full Text Available For high quality electroplated products, surfaces must be thoroughly pre-treated. For this purpose electroplating currently needs a variety of chemical baths. The used chemicals are injurious to health and harmful to the environment. In addition, the conventional pre-treatment has a long process time which results in high costs. Dry ice blasting alone or in combination with other processes has the potential to completely substitute these conventional pre-treatment processes. Three process sequences as pre-treatment methods prior to electroplating were investigated on the aluminium alloys AlSi12 and AlMg3. The used processes are dry ice blasting, tempering during dry ice blasting and glass bead blasting followed by dry ice blasting. The influence of the parameters on the surface roughness, surface topography and surface tension of the workpieces was examined. A model to describe the correlation between the dry ice blasting parameters and surface parameters was developed. Finally, an adhesion test of electroplated specimen was conducted in order to determine the suitability of these alternative pre-treatment processes.

Irradiation embrittlement of reactor pressure vessel steels: Considerations for thermal annealing

International Nuclear Information System (INIS)

Burke, M.G.; Freyer, P.D.; Mager, T.R.

1993-01-01

In this paper, an overview of the irradiation embrittlement phenomenon is presented from a structure-properties viewpoint. Effects of irradiation conditions on embrittlement are first reviewed: irradiation temperature, fluence, flux, and steel or alloy composition. Then, the techniques for identifying/characterizing the irradiation-induced microstructural features are described: TEM/STEM (electron microscopy), small angle neutron scattering, atom probe field-ion microscopy, positron annihilation lifetime spectroscopy. Mechanisms of hardening and embrittlement generally consist of a ''precipitation-type'' and a ''damage-type'' component and the potential of annealing treatments for restoring the most of the original pressure vessel material toughness is examined; its conditions and mechanisms involved are discussed. Feasibility and economic evaluation of annealing costs is also carried out. 90 refs., 4 figs

Approach for estimating post-annual reirradiation embrittlement of reactor vessel steels

International Nuclear Information System (INIS)

Server, W.L.; Taboada, A.

1985-01-01

Thermal annealing of a commercial nuclear reactor pressure vessel is a possible solution for extending lifetime in situations where excessive radiation embrittlement has taken place or when the original design life is approached. Two difficult facets of thermal annealing are the degree of toughness recovery after annealing and the post-anneal reirradiation embrittlement behavior. These aspects of annealing are evaluated in this paper by using simple models and translation of the initial irradiation damage curve either vertically or laterally at the point of residual shift after annealing. Results using this methodology are compared to limited actual weld metal measurements of annealing behavior. A forthcoming ASTM Guide on in-place annealing uses this methodology to assess annealing recovery and re-embrittlement response

Irradiation embrittlement of reactor pressure vessel steels: Considerations for thermal annealing

Energy Technology Data Exchange (ETDEWEB)

Burke, M G; Freyer, P D; Mager, T R

1994-12-31

In this paper, an overview of the irradiation embrittlement phenomenon is presented from a structure-properties viewpoint. Effects of irradiation conditions on embrittlement are first reviewed: irradiation temperature, fluence, flux, and steel or alloy composition. Then, the techniques for identifying/characterizing the irradiation-induced microstructural features are described: TEM/STEM (electron microscopy), small angle neutron scattering, atom probe field-ion microscopy, positron annihilation lifetime spectroscopy. Mechanisms of hardening and embrittlement generally consist of a ``precipitation-type`` and a ``damage-type`` component and the potential of annealing treatments for restoring the most of the original pressure vessel material toughness is examined; its conditions and mechanisms involved are discussed. Feasibility and economic evaluation of annealing costs is also carried out. 90 refs., 4 figs.

Study of samarium modified lead zirconate titanate and nickel zinc ferrite composite system

Energy Technology Data Exchange (ETDEWEB)

Rani, Rekha [Department of Physics, SD PG College, Panipat 132103 (India); School of Physics and Materials Science, Thapar University, Patiala 147004 (India); Juneja, J.K., E-mail: jk_juneja@yahoo.com [Department of Physics, Hindu College, Sonepat 131001 (India); Singh, Sangeeta [Department of Physics, GVM Girls College, Sonepat 131001 (India); Raina, K.K. [School of Physics and Materials Science, Thapar University, Patiala 147004 (India); Prakash, Chandra [Solid State Physics Laboratory, Timarpur, Delhi 110054 (India)

2015-03-15

In the present work, composites of samarium substituted lead zirconate titanate and nickel zinc ferrite with compositional formula 0.95Pb{sub 1−3x/2} Sm{sub x}Zr{sub 0.65}Ti{sub 0.35}O{sub 3}–0.05Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} (x=0, 0.01, 0.02 and 0.03) were prepared by the conventional solid state route. X-ray diffraction analysis was carried out to confirm the coexistence of individual phases. Microstructural study was done by using scanning electron microscope. Dielectric constant and loss were studied as a function of temperature and frequency. To study ferroelectric and magnetic properties of the composite samples, corresponding P–E and M–H hysteresis loops were recorded. Change in magnetic properties of electrically poled composite sample (x=0.02) was studied to confirm the magnetoelectric (ME) coupling. ME coefficient (dE/dH) of the samples (x=0 and 0.02) was measured as a function of DC magnetic field. - Highlights: • We are reporting the effect of Sm substitution on PZT–NiZn ferrite composites. • Observation of both P–E and M–H loops confirms ferroelectric and magnetic ordering. • With Sm substitution, significant improvement in properties was observed. • Increase in magnetization for electrically poled sample is evidence of ME coupling. • Electric polarization is generated by applying magnetic field.

Irradiation embrittlement of reactor vessel steels

International Nuclear Information System (INIS)

Bros, J.

2000-01-01

From the historical decision of closing the Yankee Rowe NPP because of the uncertainties on the level of reactor pressure vessel neutron embrittlement, this paper reviews the technical-scientist bases of the degradation phenomena, and refers to the evolution of reactor pressure vessel radiation surveillance programs. (Author)

Helium embrittlement model and program plan for weldability of ITER materials

International Nuclear Information System (INIS)

Louthan, M.R. Jr.; Kanne, W.R. Jr.; Tosten, M.H.; Rankin, D.T.; Cross, B.J.

1997-02-01

This report presents a refined model of how helium embrittles irradiated stainless steel during welding. The model was developed based on experimental observations drawn from experience at the Savannah River Site and from an extensive literature search. The model shows how helium content, stress, and temperature interact to produce embrittlement. The model takes into account defect structure, time, and gradients in stress, temperature and composition. The report also proposes an experimental program based on the refined helium embrittlement model. A parametric study of the effect of initial defect density on the resulting helium bubble distribution and weldability of tritium aged material is proposed to demonstrate the roll that defects play in embrittlement. This study should include samples charged using vastly different aging times to obtain equivalent helium contents. Additionally, studies to establish the minimal sample thickness and size are needed for extrapolation to real structural materials. The results of these studies should provide a technical basis for the use of tritium aged materials to predict the weldability of irradiated structures. Use of tritium charged and aged material would provide a cost effective approach to developing weld repair techniques for ITER components

Effects of the composition and crystal structure of zinc-nickel alloy deposits on the internal strain

Energy Technology Data Exchange (ETDEWEB)

Tsuru, Y.; Tanaka, M. [Kyushu Inst. of Technology, Kitakyushu (Japan). Faculty of Engineering

1996-02-05

An average internal strain in the electrodeposited Zn-Ni alloy films was in-situ measured using the resistance wire type strain gauge setup on the reverse side of the copper substrate. The Ni content of the Zn-Ni alloy coatings utilized for the steel frame of automobiles and for the plastic coated steel sheets is around at 15% and the dominant structure is the {gamma}-phase. Such Zn-Ni alloy coatings are favorable for the protection of steel against corrosion. The internal stress in these deposits is always compressive during electroplating. However, upon turning off the current, the internal stress sharply changes from compressive to tensile. The tensile stress seems to simultaneously result in many cracks on the surface of the deposits. In this study, a resistance wire type strain gauge meter was used for successive measurement of the internal strain in the deposits during electroplating and solid-state stripping voltammetry was applied for the anodic dissolution of the deposits. And the effects concerning the partial electroleaching of Zn from the deposits on the internal strain in the deposits under periodic reverse plating. 15 refs., 8 figs., 3 tabs.

Investigation of moisture-induced embrittlement of iron aluminides. Final report

Energy Technology Data Exchange (ETDEWEB)

Alven, D.A.; Stoloff, N.S. [Rensselaer Polytechnic Inst., Troy, NY (United States). Materials Engineering Dept.

1997-06-05

Iron-aluminum alloys with 28 at.% Al and 5 at.% Cr were shown to be susceptible to hydrogen embrittlement by exposure to both gaseous hydrogen and water vapor. This study examined the effect of the addition of zirconium and carbon on the moisture-induced hydrogen embrittlement of an Fe{sub 3}Al,Cr alloy through the evaluation of tensile properties and fatigue crack growth resistance in hydrogen gas and moisture-bearing air. Susceptibility to embrittlement was found to vary with the zirconium content while the carbon addition was found to only affect the fracture toughness. Inherent fatigue crack growth resistance and fracture toughness, as measured in an inert environment, was found to increase with the addition of 0.5 at.% Zr. The combined addition of 0.5 at.% Zr and carbon only increased the fracture toughness. The addition of 1 at.% Zr and carbon was found to have no effect on the crack growth rate when compared to the base alloy. Susceptibility to embrittlement in moisture-bearing environments was found to decrease with the addition of 0.5 at.% Zr. In gaseous hydrogen, the threshold value of the Zr-containing alloys was found to increase above that found in the inert environment while the crack growth resistance was much lower. By varying the frequency of fatigue loading, it was shown that the corrosion fatigue component of the fatigue crack growth rate in an embrittling environment displays a frequency dependence. Hydrogen transport in iron aluminides was shown to occur primarily by a dislocation-assisted transport mechanism. This mechanism, in conjunction with fractography, indicates that the zirconium-containing precipitates act as traps for the hydrogen that is carried along by the dislocations through the lattice.

Application of sequential extraction analysis to electrokinetic remediation of cadmium, nickel and zinc from contaminated soils

International Nuclear Information System (INIS)

Giannis, Apostolos; Pentari, Despina; Wang, Jing-Yuan; Gidarakos, Evangelos

2010-01-01

An enhanced electrokinetic process for the removal of cadmium (Cd), nickel (Ni) and zinc (Zn) from contaminated soils was performed. The efficiency of the chelate agents nitrilotriacetic acid (NTA), diethylenetriaminepentaacetic acid (DTPA) and diaminocycloexanetetraacetic acid (DCyTA) was examined under constant potential gradient (1.23 V/cm). The results showed that chelates were effective in desorbing metals at a high pH, with metal-chelate anion complexes migrating towards the anode. At low pH, metals existing as dissolved cations migrated towards the cathode. In such conflicting directions, the metals accumulated in the middle of the cell. Speciation of the metals during the electrokinetic experiments was performed to provide an understanding of the distribution of the Cd, Ni and Zn. The results of sequential extraction analysis revealed that the forms of the metals could be altered from one fraction to another due to the variation of physico-chemical conditions throughout the cell, such as pH, redox potential and the chemistry of the electrolyte solution during the electrokinetic treatment. It was found that binding forms of metals were changed from the difficult type to easier extraction type.

Application of sequential extraction analysis to electrokinetic remediation of cadmium, nickel and zinc from contaminated soils

Energy Technology Data Exchange (ETDEWEB)

Giannis, Apostolos, E-mail: apostolos.giannis@enveng.tuc.gr [Department of Environmental Engineering, Technical University of Crete, Politechnioupolis, Chania 73100 (Greece); Pentari, Despina [Department of Mineral Resources Engineering, Technical University of Crete, Politechnioupolis, Chania 73100 (Greece); Wang, Jing-Yuan [Residues and Resource Reclamation Centre (R3C), Nanyang Technological University, 50 Nanyang Avenue, 639798 Singapore (Singapore); Gidarakos, Evangelos, E-mail: gidarako@mred.tuc.gr [Department of Environmental Engineering, Technical University of Crete, Politechnioupolis, Chania 73100 (Greece)

2010-12-15

An enhanced electrokinetic process for the removal of cadmium (Cd), nickel (Ni) and zinc (Zn) from contaminated soils was performed. The efficiency of the chelate agents nitrilotriacetic acid (NTA), diethylenetriaminepentaacetic acid (DTPA) and diaminocycloexanetetraacetic acid (DCyTA) was examined under constant potential gradient (1.23 V/cm). The results showed that chelates were effective in desorbing metals at a high pH, with metal-chelate anion complexes migrating towards the anode. At low pH, metals existing as dissolved cations migrated towards the cathode. In such conflicting directions, the metals accumulated in the middle of the cell. Speciation of the metals during the electrokinetic experiments was performed to provide an understanding of the distribution of the Cd, Ni and Zn. The results of sequential extraction analysis revealed that the forms of the metals could be altered from one fraction to another due to the variation of physico-chemical conditions throughout the cell, such as pH, redox potential and the chemistry of the electrolyte solution during the electrokinetic treatment. It was found that binding forms of metals were changed from the difficult type to easier extraction type.

Simultaneous preconcentration of copper, zinc, cadmium, and nickel in water samples by cloud point extraction using 4-(2-pyridylazo)-resorcinol and their determination by inductively coupled plasma optic emission spectrometry

International Nuclear Information System (INIS)

Silva, Edson Luiz; Santos Roldan, Paulo dos; Gine, Maria Fernanda

2009-01-01

A procedure for simultaneous separation/preconcentration of copper, zinc, cadmium, and nickel in water samples, based on cloud point extraction (CPE) as a prior step to their determination by inductively coupled plasma optic emission spectrometry (ICP-OES), has been developed. The analytes reacted with 4-(2-pyridylazo)-resorcinol (PAR) at pH 5 to form hydrophobic chelates, which were separated and preconcentrated in a surfactant-rich phase of octylphenoxypolyethoxyethanol (Triton X-114). The parameters affecting the extraction efficiency of the proposed method, such as sample pH, complexing agent concentration, buffer amount, surfactant concentration, temperature, kinetics of complexation reaction, and incubation time were optimized and their respective values were 5, 0.6 mmol L -1 , 0.3 mL, 0.15% (w/v), 50 deg. C, 40 min, and 10 min for 15 mL of preconcentrated solution. The method presented precision (R.S.D.) between 1.3% and 2.6% (n = 9). The concentration factors with and without dilution of the surfactant-rich phase for the analytes ranged from 9.4 to 10.1 and from 94.0 to 100.1, respectively. The limits of detection (L.O.D.) obtained for copper, zinc, cadmium, and nickel were 1.2, 1.1, 1.0, and 6.3 μg L -1 , respectively. The accuracy of the procedure was evaluated through recovery experiments on aqueous samples.

Microstructure and embrittlement of VVER 440 reactor pressure vessel steels

International Nuclear Information System (INIS)

Hennion, A.

1999-03-01

27 VVER 440 pressurised water reactors operate in former Soviet Union and in Eastern Europe. The pressure vessel, is made of Cr-Mo-V steel. It contains a circumferential arc weld in front of the nuclear core. This weld undergoes a high neutron flux and contains large amounts of copper and phosphorus, elements well known for their embrittlement potency under irradiation. The embrittlement kinetic of the steel is accelerated, reducing the lifetime of the reactor. In order to get informations on the microstructure and mechanical properties of these steels, base metals, HAZ, and weld metals have been characterized. The high amount of phosphorus in weld metals promotes the reverse temper embrittlement that occurs during post-weld heat treatment. The radiation damage structure has been identified by small angle neutron scattering, atomic probe, and transmission electron microscopy. Nanometer-sized clusters of solute atoms, rich in copper with almost the same characteristics as in western pressure vessels steels, and an evolution of the size distribution of vanadium carbides, which are present on dislocation structure, are observed. These defects disappear during post-irradiation tempering. As in western steels, the embrittlement is due to both hardening and reduction of interphase cohesion. The radiation damage specificity of VVER steels arises from their high amount of phosphorus and from their significant density of fine vanadium carbides. (author)

Air Pollution Potential from Electroplating Operations.

Science.gov (United States)

Diamond, Philip

Measurements were made of emission rates from electroplating operations considered to have maximum air pollution potential. Sampling was performed at McClellan and additional data from a previous survey at Hill Air Force Base was used. Values obtained were extremely low. Based on existing Federal standards, no collectors are specifically required…

Electrocontact material based on silver dispersion-strengthened by nickel, titanium, and zinc oxides

Science.gov (United States)

Zeer, G. M.; Zelenkova, E. G.; Belousov, O. V.; Beletskii, V. V.; Nikolaev, S. V.; Ledyaeva, O. N.

2017-09-01

Samples of a composite electrocontact material based on silver strengthened by the dispersed phases of zinc and titanium oxides have been investigated by the electron microscopy and energy dispersive X-ray spectroscopy. A uniform distribution of the oxide phases containing 2 wt % zinc oxide in the initial charge has been revealed. The increase in the amount of zinc oxide leads to an increase of the size of the oxide phases. It has been shown that at the zinc oxide content of 2 wt %, the minimum wear is observed in the process of electroerosion tests; at 3 wt %, an overheating and welding of the contacts are observed.

Status and task of the study on the hydrogen embrittlement of zirconium alloys

International Nuclear Information System (INIS)

Nagase, Fumihisa; Furuta, Teruo; Seino, Shun; Komatsu, Kazushi.

1995-08-01

As the burnup of the LWR fuel is extended, waterside corrosion and hydrogen pickup increase in the Zircaloy cladding. Hydrogen embrittlement of Zircaloy is one of the main factors which may limit the life of the fuel rod. This report presents a review on the hydrogen embrittlement of zirconium and its alloys including the irradiated materials. Research tasks for the reduction of ductility in the high burnup fuel cladding are also discussed. Many fundamental investigations have been performed on the hydrogen embrittlement of zirconium alloys. However, the embrittlement mechanism of the high burnup fuel cladding is complicated. Especially, a coupled effect of hydrides and radiation defects are expected to be pronounced with neutron dose increase. In order to evaluate the reduction of ductility of the higher burnup fuel cladding properly, it is necessary to investigate the coupled effect of these two factors by systematic examinations. (author) 64 refs

Development of embrittlement prediction models for U.S. power reactors and the impact of the heat-affected zone to thermal annealing

International Nuclear Information System (INIS)

Wang, J.A.

1998-05-01

The NRC Regulatory Guide 1.99 Revision 2 was based on 177 surveillance data points and the EPRI data base, where 76% of 177 data points and 60% of EPRI data base were from Westinghouse's data. Therefore, other vendors' radiation environment may not be properly characterized by R.G. 1.99's prediction. To minimize scatter from the influences of the irradiation temperature, neutron energy spectrum, displacement rate, and plant operation procedures on embrittlement models, improved embrittlement models based on group data that have similar radiation environments and reactor design and operation criteria are examined. A total of 653 shift data points from the current FR-EDB, including 397 Westinghouse data, 93 B and W data, 37 CE data, and 106 GE data, are used. A nonlinear least squares fitting FORTRAN program, incorporating a Monte Carlo procedure with 35% and 10% uncertainty assigned to the fluence and shift data, respectively, was written for this study. In order to have the same adjusted fluence value for the weld and plate material in the same capsule, the Monte Carlo least squares fitting procedure has the ability to adjust the fluence values while running the weld and plate formula simultaneously. Six chemical components, namely, copper, nickel, phosphorus, sulfur, manganese, and molybdenum, were considered in the development of the new embrittlement models. The overall percentage of reduction of the 2-sigma margins per delta RTNDT predicted by the new embrittlement models, compared to that of R.G. 1.99, for weld and base materials are 42% and 36%, respectively. Currently, the need for thermal annealing is seriously being considered for several A302B type RPVs. From the macroscopic view point, even if base and weld materials were verified from mechanical tests to be fully recovered, the linking heat affected zone (HAZ) material has not been properly characterized. Thus the final overall recovery will still be unknown. The great data scatter of the HAZ metals may

Oxygen-induced intergranular fracture of the nickel-base alloy IN718 during mechanical loading at high temperatures

Directory of Open Access Journals (Sweden)

Krupp Ulrich

2004-01-01

Full Text Available There is a transition in the mechanical-failure behavior of nickel-base superalloys from ductile transgranular crack propagation to time-dependent intergranular fracture when the temperature exceeds about 600 °C. This transition is due to oxygen diffusion into the stress field ahead of the crack tip sufficient to cause brittle decohesion of the grain boundaries. Since very high cracking rates were observed during fixed-displacement loading of IN718, it is not very likely that grain boundary oxidation governs the grain-boundary-separation process, as has been proposed in several studies on the fatigue-damage behavior of the nickel-base superalloy IN718. Further studies on bicrystal and thermomechanically processed specimens of IN718 have shown that this kind of brittle fracture, which has been termed "dynamic embrittlement", depends strongly on the structure of the grain boundaries.

Degradation modes of nickel-base alternate waste package overpack materials

International Nuclear Information System (INIS)

Pitman, S.G.

1988-07-01

The suitability of Ti Grade 12 for waste package overpacks has been questioned because of its observed susceptibility to crevice corrosion and hydrogen-assisted crack growth. For this reason, materials have been selected for evaluation as alternatives to Ti Grade 12 for use as waste package overpacks. These alternative materials, which are based on the nickel-chromium-molybdenum (Ni-Cr-Mo) alloy system, are Inconel 625, Hastelloy C-276, and Hastelloy C-22. The degradation modes of the Ni-base alternate materials have been examined at Pacific Northwest Laboratory to determine the suitability of these materials for waste package overpack applications in a salt repository. Degradation modes investigated included general corrosion, crevice corrosion, pitting, stress-corrosion cracking, and hydrogen embrittlement

Electroplating and stripping copper on molybdenum and niobium

Science.gov (United States)

Power, J. L.

1978-01-01

Molybdenum and niobium are often electroplated and subsequently stripped of copper. Since general standard plating techniques produce poor quality coatings, general procedures have been optimized and specified to give good results.

Relationship between the level of zinc, lead, cadmium, nickel and chromium in hair of people with diabetes

Directory of Open Access Journals (Sweden)

Tadayon F.

2014-07-01

Full Text Available It has long been believed that some metals possess many adverse health effects. Recently, certain elements have been identified as essential trace elements that play an important role in the genesis and progression of several diseases. Some toxic metals have also been shown to be elevated in biological samples of diabetes mellitus patients. The status of trace elements in diabetes patients is also influenced by their diet, drugs administered and, to a large extent, by environmental factors. Pollutants due to the presence of toxic metals in environment not only enter the body by breading, water, and foodstuff accumulates in hair, but they could be adsorbed directly on the hair from environment. The aim of present study was to investigate the relationship between the level of zinc, lead, cadmium, nickel and chromium in hair samples of diabetic women from Tehran (Iran. The study population consisted of 100 women between 30 to 70 years of age from Tehran. The hair samples were washed with 1% (w/v (DDTC, 0.1M HCL and deionized water. Afterwards, the hair sample dried in oven at 70° C for 5 hours and then digested the next day. Dry ashing digestion procedure was carried out. The concentration of elements was measured by means of an atomic absorption spectrophotometer. The statistical analysis confirmed that mean concentrations of lead and nickel did not differ significantly from the control group. The results of this study showed that the mean values of Cr and Zn were significantly decreased in scalp hair samples of diabetic patients as compared to control subjects. Hair Cd level was significantly higher in type 2 diabetic patients. Values of Pearson correlation coefficient showed positive correlation between these elements.

Power reactor embrittlement data base (PR-EDB): Uses in evaluating radiation embrittlement of reactor vessels

International Nuclear Information System (INIS)

Kam, F.B.K.; Stallmann, F.W.; Wang, J.A.

1992-01-01

Investigations of regulatory issues such as vessel integrity over plant life, vessel failure, and sufficiency of current Codes, Standard Review Plans (SRPs), and Guides for license renewal can be greatly expedited by the use of a well-designed, computerized data base. Also, such a data is essential for the evaluation of embrittlement prediction models by researchers. The Power Reactor Embrittlement Data Base (PR-EDB) is such a comprehensive collection of data for US commercial nuclear reactors. The current compilation contains data from 92 reactors and consists of 175 data points for weld materials (79 different welds) and 395 data points for base materials (110 different base materials). The different types of data that are implemented or planned for this data base are discussed. ''User-friendly'' utility programs have been written to investigate a list of problems using this data base. The utility programs are also used to add and upgrade data, retrieve and select specific data, manipulate data, display data to the screen or printer, and to fit and plot Charpy impact data. The results of several studies investigated are presented in this paper

Effect of trapping and temperature on the hydrogen embrittlement susceptibility of alloy 718

Energy Technology Data Exchange (ETDEWEB)

Galliano, Florian; Andrieu, Eric; Blanc, Christine; Cloue, Jean-Marc; Connetable, Damien; Odemer, Gregory, E-mail: gregory.odemer@ensiacet.fr

2014-08-12

Ni-based alloy 718 is widely used to manufacture structural components in the aeronautic and nuclear industries. Numerous studies have shown that alloy 718 may be sensitive to hydrogen embrittlement. In the present study, the susceptibilities of three distinct metallurgical states of alloy 718 to hydrogen embrittlement were investigated to identify both the effect of hydrogen trapping on hydrogen embrittlement and the role of temperature in the hydrogen-trapping mechanism. Cathodic charging in a molten salt bath was used to saturate the different hydrogen traps of each metallurgical state. Tensile tests at different temperatures and different strain rates were carried out to study the effect of hydrogen on mechanical properties and failure modes, in combination with hydrogen content measurements. The results demonstrated that Ni-based superalloy 718 was strongly susceptible to hydrogen embrittlement between 25 °C and 300 °C, and highlighted the dominant roles played by the hydrogen solubility and the hydrogen trapping on mechanical behavior and fracture modes.

ENVIRONMENTAL REGULATIONS AND TECHNOLOGY - THE ELECTROPLATING INDUSTRY

Science.gov (United States)

This 44-page Technology Transfer Environmental Regulations and Technology publication is an update of a 1980 EPA publication that has been revised to reflect changes in the EPA regulations, as well as in the pollution control technologies that affect the electroplating industry. ...

Long-term embrittlement of cast duplex stainless steels in LWR systems

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.

1990-08-01

This progress report summarizes work performed by Argonne National Laboratory on long-term embrittlement of cast duplex stainless steels in LWR systems during the six months from April to September 1988. Characteristics of the primary mechanism of aging embrittlement (i.e., spinodal decomposition of ferrite) and synergistic effects of alloying and impurity elements that influence the kinetics of the primary mechanism are discussed. Several secondary metallurgical processes of embrittlement, strongly dependent on the C, N, Ni, Mo, and Si content of various heats, are identified. Information on kinetics and data on impact properties are analyzed and correlated with microstructural characteristics to provide a unified method of extrapolating accelerated-aging data to reactor operating conditions. Fracture toughness data are presented for several heats of cast stainless steel aged at temperatures between 320 and 450 degrees C for times up to 10,000 h. Mechanical property data are analyzed to develop the procedure and correlations or predicting the kinetics and extent of embrittlement of reactor components from known material parameters. The method and examples of estimating the impact strength and fracture toughness of cast components during reactor service are described. The lower-bound values of impact strength and fracture toughness for cast stainless steels at LWR operating temperatures are defined. 42 refs., 14 figs., 6 tabs

Embrittlement of the nuclear icebreaker Lenin reactor pressure vessel materials reconstruction

International Nuclear Information System (INIS)

Krasikov, E.A.; Nikolaenko, V.A.

2008-01-01

Paper deals with the results of the efforts to examine the radiation damage of the Lenin nuclear-powered ice-breaker decommissioned reactor pressure vessel on the basis of which one has determined the peculiar features of the metal radiation embrittlement. Under 10 10 -10 11 s -1 cm -2 low density neutron flux irradiation one notes the most intensive embrittlement of the metal. Then, as the noxious element content in the metal matrix grows smaller the embrittlement reduces up to the change of sign as to the normal curve plotted at the neutron flux density exceeding 10 13 s -1 cm -2 . One assumes that as a result of the low density neutron flux irradiation the reactor pressure vessel edge spaces at some operation stages may be damaged more severely in contrast to these near the reactor core. The neutron irradiation density is the factor affecting the reactor vessel material embrittlement, that is why, it is important to study the damage mechanism of the materials of the power reactor vessels under design characterized by the low radiation load. The mentioned is important, as well, to evaluate the efficiency of the efforts undertaken to mitigate the effect of the neutron radiation on the reactor vessel [ru

Guidelines for prediction of irradiation embrittlement of operating WWER-440 reactor pressure vessels

International Nuclear Information System (INIS)

2005-06-01

This TECDOC has been developed under an International Atomic Energy Agency Coordinated Research Project (CRP) entitled Evaluation of Radiation Damage of WWER Reactor Pressure Vessels (RPV) using Database on RPV Materials to develop the guidelines for prediction of radiation damage to WWER-440 PRVs. The WWER-440 RPV was designed by OKB Gidropress, Russian Federation, the general designer. Prediction of irradiation embrittlement of RPV materials is usually done in accordance with relevant codes and standards that are based on the large amounts of information from surveillance and research programmes. The existing Russian code (standard for strength calculations of components and piping in NPPs - PNAE G 7-002-86) for the WWER RPV irradiation embrittlement assessment was approved more than twenty years ago and based mostly on the experimental data obtained in research reactors with accelerated irradiation. Nevertheless, it is still in use and generally consistent with new data. The present publication presents the analyses using all available data required for more precise prediction of radiation embrittlement of WWER-440 RPV materials. Based on the fact that it contains a large amount of data from surveillance programmes as well as research programmes, the IAEA International Database on RPV Materials (IDRPVM) is used for the detailed analysis of irradiation embrittlement of WWER RPV materials. Using IDRPVM, the guideline is developed for assessment of irradiation embrittlement of RPV ferritic materials as a result of degradation during operation. Two approaches, i.e. transition temperatures based on Charpy impact notch toughness, as well as based on static fracture toughness tests, are used in RPV integrity evaluation. The objectives of the TECDOC are the analysis of irradiation embrittlement data for WWER- 440 RPV materials using IDRPVM database, evaluation of predictive formulae depending on chemical composition of the material, neutron fluence, flux, and

Development of phosphate rock integrated with iron amendment for simultaneous immobilization of Zn and Cr(VI) in an electroplating contaminated soil.

Science.gov (United States)

Zhao, Ling; Ding, Zhenliang; Sima, Jingke; Xu, Xiaoyun; Cao, Xinde

2017-09-01

This study aims to develop an amendment for simultaneous immobilization of Zn and Cr(VI) in an abandoned electroplating contaminated soil. Nature phosphate rock was first activated with oxalic acid (O-PR) and then combined with FeSO 4 or zero-valent iron (ZVI) for immobilization of Zn and Cr(VI) from aqueous solutions. Finally, the optimized approach showing the highest immobilization ability in solution was applied in an electroplating contaminated soil. The O-PR combined with FeSO 4 was more effective in simultaneously removing Zn and Cr(VI) than the O-PR integrated with ZVI within the tested solution pH range of 5.5-8.5. Both O-PR with FeSO 4 and with ZVI removed over 95% of Zn from the solution; however, only 42-46% of Cr(VI) was immobilized by O-PR with ZVI, while O-PR with FeSO 4 almost precipitated all Cr(VI). Moreover, there were 75-95% Zn and 95-100% Cr(VI) remaining in the exhausted O-PR with FeSO 4 solid after toxicity characteristic leaching test (TCLP) while the exhausted O-PR with ZVI solid only retained 44-83% Zn and 32-72% Cr(VI). Zinc was immobilized mainly via formation of insoluble Fe-Zn phosphate co-precipitates, while iron-induced reduction of Cr(VI) into stable Cr(OH) 3 or Cr x Fe (1-x) (OH) 3 was responsible for Cr(VI) immobilization. Application of the O-PR integrated with FeSO 4 in the electroplating contaminated soil rapidly reduced the TCLP extractable Zn and Cr(VI) to below the standard limits, with decrease by 50% and 94%, respectively. This study revealed that combination of oxalic acid activated phosphate rock with FeSO 4 could be an effective amendment for remediation of Zn and Cr(VI) contaminated soil. Copyright © 2017 Elsevier Ltd. All rights reserved.

Metal induced embrittlement. Annual report, [March 1, 1987--February 29, 1988

Energy Technology Data Exchange (ETDEWEB)

Hoagland, R.G.

1988-11-01

This program is investigating the causes of embrittlement that occur in certain solid metals when exposed to liquid metals. The degree of embrittlement varies enormously among different solid/liquid pairs as witness, for example, the modest loss of load carrying, ability induced in carbon steels by Pb or the profound embrittlment of aluminum (particularly high strength) alloys by Hg and Ga. The structure of this study involves two types of activities: an experimental fracture mechanics study of the behavior of certain solid metals in liquid metals, and a theoretical study on an atomic scale of the crack tip deformation and extension behavior by means of atomistic simulation. This research, which began March 1, 1987, has completed its 20 month. A brief synopsis is given of performance in each of the areas of activity during the past year.

Multi-technique characterization of gold electroplating on silver substrates for cultural heritage applications

Science.gov (United States)

Ortega-Feliu, I.; Ager, F. J.; Roldán, C.; Ferretti, M.; Juanes, D.; Scrivano, S.; Respaldiza, M. A.; Ferrazza, L.; Traver, I.; Grilli, M. L.

2017-09-01

This work presents a detailed study of a series of silver plates gilded via electroplating techniques in which the characteristics of the coating gold layers are investigated as a function of the electroplating variables (voltage, time, anode surface and temperature). Some reference samples were coated by radio frequency sputtering in order to compare gold layer homogeneity and effective density. Surface analysis was performed by means of atomic and nuclear techniques (SEM-EDX, EDXRF, PIXE and RBS) to obtain information about thickness, homogeneity, effective density, profile concentration of the gold layers and Au-Ag diffusion profiles. The gold layer thickness obtained by PIXE and EDXRF is consistent with the thickness obtained by means of RBS depth profiling. Electroplated gold mass thickness increases with electroplating time, anode area and voltage. However, electrodeposited samples present rough interfaces and gold layer effective densities lower than the nominal density of Au (19.3 g/cm3), whereas sputtering produces uniform layers with nominal density. These analyses provide valuable information to historians and curators and can help the restoration process of gold-plated silver objects.

Evaluation of copper, aluminum bronze, and copper-nickel container material for the Yucca mountain project

International Nuclear Information System (INIS)

Kass, J.

1990-01-01

Copper, 70 percent aluminum bronze, and 70/30 copper-nickel were evaluated as potential waste-packaging materials as part of the Yucca Mountain Project. The proposed waste repository site is under a desert mountain in southern Nevada. The expected temperatures at the container surface are higher than at other sites, about 250C at the beginning of the containment period; they could fall below the boiling point of water during this period, but will be exposed to very little water, probably less than 5 l/a. Initial gamma flux will be 10 4 rad/h, and no significant hydrostatic or lithostatic pressure is expected. Packages will contain PWR or BWR fuel, or processed-glass waste. Three copper alloys are being considered for containers: oxygen-free copper (CDA 102); 7 percent aluminum bronze (CDA 613); and 70/30 copper-nickel (CDA 715). Phase separation due to prolonged thermal exposure could be a problem for the two alloys, causing embrittlement. The reduction of internal oxides present in pure copper by hydrogen could cause mechanical degradation. Corrosion and oxidation rates measured for the three materials in well water with and without gamma irradiation at flux rates about ten times higher than those expected were all quite small. The corrosion/oxidation rates for CDA715 show a marked increase under irradiation, but are still acceptable. In the presence of ammonia and other nitrogen-bearing species stress corrosion cracking (SCC) is a concern. Welded U-bend specimens of all three materials have been tested for up to 10000 h in highly irradiated environments, showing no SCC. There was some alloy segregation in the Al bronze specimens. The investigators believe that corrosion and mechanical properties will not present problems for these materials at this site. Further work is needed in the areas of weld inspection, welding techniques, embrittlement of weld metal, the effects of dropping the containers during emplacement, and stress corrosion cracking. Other materials

Investigation of alternative phosphating treatments for nickel and hexavalent chromium elimination; Investigacao de tratamentos alternativos de fosfatizacao para eliminacao do niquel e cromo hexavalente

Energy Technology Data Exchange (ETDEWEB)

Jazbinsek, Luiz Antonio Rossi

2014-07-01

The phosphating processes are widely used in industry as surface treatments for metals, especially for low thickness plates, improving the adhesion between the metallic surface and the paint coating, and increasing the durability of paint systems against corrosion attacks. The tricationic phosphates containing zinc, nickel and manganese are commonly applied on steel. There is much discussion about the replacement of nickel by another element in order to have an environmentally friendly phosphating process. Niobium as a replacement for nickel has been evaluated. The most significant environmental impacts of phosphating processes are related to the presence of nickel and hexavalent chromium used in the process, this last as a passivation treatment. Nickel and hexavalent chromium are harmful to human and environment leading to contamination of water and soil. In the present study phosphate layers containing zinc, manganese and niobium have been evaluated and characterized on galvanized steel, and the results were compared with phosphates containing zinc, manganese and nickel, or a bicationic phosphate layer with zinc and manganese. Although the use of hexavalent chromium is not recommended worldwide, it is still used in processes for sealing the porosity of phosphate layers. This element is carcinogenic and has been associated with various diseases. Due to the passivation characteristics of niobium, this study also evaluated the tricationic bath containing niobium ammonium oxalate as a passivation treatment. The results showed that it could act as a replacement for the hexavalent chromium. The results of the present study showed that formulations containing niobium are potential replacements for hexavalent chromium and similar corrosion protection was obtained for the phosphate containing nickel or that with niobium. The morphology observed by scanning electron microscopy, gravimetric tests, porosity and adhesion evaluation results indicated that the phosphate

PRETREATING THORIUM FOR ELECTROPLATING

Science.gov (United States)

Beach, J.G.; Schaer, G.R.

1959-07-28

A method is presented for pretreating a thorium surface prior to electroplating the surface. The pretreatment steps of the invention comprise cleaning by vapor blasting the surface, anodically pickling in a 5 to 15% by volume aqueous hydrochloric acid bath with a current of 125 to 250 amp/sq ft for 3 to 5 min at room temperature, chemically pickling the surface in a 5 to 15% by volume of aqueous sulfuric acid for 3 to 5 min at room temperature, and rinsing the surface with water.

Thermal annealing of an embrittled reactor pressure vessel

International Nuclear Information System (INIS)

Mager, T.R.; Dragunov, Y.G.; Leitz, C.

1998-01-01

As a result of the popularity of the Agencies report 'Neutron Irradiation Embrittlement of Reactor Pressure Vessel Steels' of 1975, it was decided that another report on this broad subject would be of use. In this report, background and contemporary views on specially identified areas of the subject are considered as self-contained chapters, written by experts. Chapter 11 deals with thermal annealing of an embrittled reactor pressure vessel. Anneal procedures for vessels from both the US and the former USSR are mentioned schematically, wet anneals at lower temperature and dry anneals above RPV design temperatures are investigated. It is shown that heat treatment is a means of recovering mechanical properties which were degraded by neutron radiation exposure, thus assuring reactor pressure vessel compliance with regulatory requirements

INVESTIGATING THE fFORMATION OF INTERMETALLIC COMPOUNDS AND THE VARIATION OF BOND STRENGTH BETWEEN Al-Cu LAYERS AFTER ANNEALING IN PRESENCE OF NICKEL BETWEEN LAYERS

Directory of Open Access Journals (Sweden)

A. Shabani

2016-06-01

Full Text Available In the present study, the effect of post-rolling annealing heat treatment on the formation of intermetallic compounds between Al-Cu strips, in the presence of nickel coating on the Cu strips, was investigated. In addition, the effect of post-rolling annealing and intermetallic compounds on the bond strength of Al-Cu strips was evaluated. In order to prepare samples, Cu strips were coated with nickel by electroplating process. After surface preparing, Cu strips were placed between two Al strips and roll bonded. This method is used for producing Al-Ni-Cu composites. Then the samples were annealed at 773K for 2 h. The formation of intermetallic compounds was studied using energy dispersive spectroscopy (EDS and X-ray diffraction (XRD. Also, in order to investigate bond strength of Al-Cu after post-rolling annealing heat treatment, samples were produced using nickel powder and nickel coating. Then bond strength of strips was investigated using peeling test. The results revealed that by post-rolling annealing of layers, the bond strength between Al-Cu strips decreases dramatically.

Hydrogen embrittlement of Zr-2.5Nb PT with temperature

International Nuclear Information System (INIS)

Oh, Dong Joon; Ahn, Sang Bok; Kim, Young Suk

2003-01-01

The aim of this study is to investigate the effect of hydrogen embrittlement of Zr-2.5Nb CANDU pressure tube. The tests were performed at three hydrogen contents for transverse tensile and CCT specimens while the test temperatures were changed (RT to 300 .deg. C). The specimens were directly machined from the tube retaining original curvature using electric discharge machine. Both the transverse tensile and the fracture toughness tests showed the hydrogen embrittlement clearly at RT but this phenomenon was disappeared while the test temperature arrived over 250 .deg. C

In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Egawa, Minoru; Fujita, Hiroyuki [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Ishida, Tadashi, E-mail: ishida.t.ai@m.titech.ac.jp [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Graduate School of Science and Technology, Tokyo Institute of Technology, Yokohama, Kanagawa 225-8503 (Japan); Jalabert, Laurent [LIMMS/CNRS-IIS (UMI 2820), Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); CNRS, LAAS, 7 Avenue du Colonel Roche, F-31400 Toulouse, France and University of Toulouse, LAAS, F-31400 Toulouse (France)

2016-01-11

The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale.

In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

International Nuclear Information System (INIS)

Egawa, Minoru; Fujita, Hiroyuki; Ishida, Tadashi; Jalabert, Laurent

2016-01-01

The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale

Electroplating method and apparatus

International Nuclear Information System (INIS)

Looney, R.B.; Smith, W.E.L.

1978-01-01

Disclosed is an apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm

Electroplating method and apparatus

Science.gov (United States)

Looney, Robert B.; Smith, William E. L.

1978-06-20

An apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm.

Recrystallization and embrittlement of sintered tungsten

International Nuclear Information System (INIS)

Bega, N.D.; Babak, A.V.; Uskov, E.I.

1982-01-01

The recrystallization of sintered tungsten with a cellular structure of deformation is studied as related to its embrittlement. It is stated that in case of preliminary recrystallization the sintered tungsten crack resistance does not depend on the testing temperature. The tungsten crack resistance is shown to lower with an increase of the structure tendency to primary recrystallization [ru

Nickel, Lead and Zinc Contamination in the Surface Sediments of Agh Gel Wetland, Iran

Directory of Open Access Journals (Sweden)

Soheil Sobhan Ardakani

2016-07-01

Full Text Available Background & Aims of the Study: Due to the increased human activities around the Agh Gel wetland, this study aimed to measured accumulations of heavy metals (Ni, Pb and Zn in the surface sediment samples taken from this wetland. Materials & Methods: Samples were taken from 10 stations and exposed to bulk digestion and chemical partitioning. Finally, Ni, Pb and Zn concentrations were monitored with ICP-OES in the sediments. Also, geo-accumulation index, contamination factor and pollution load index were used to evaluate the magnitude of contaminants in the sediment profile. Results: The results showed, the average of metal concentration in samples (mg kg-1 wet weight were 34.20±3.58 for Ni, 25.37±2.52 for Pb and 127.20±15.21 for Zn, respectively. Therefore, the pattern of metal concentrations in sediment was determined as Zinc>Nickel >Lead. According to the mean I-geo values, sediments' qualities are classified as unpolluted category for Ni and Pb. Also, sediment's quality is classified as unpolluted to moderately polluted for Zn. The CF values for all elements are classified as moderate contamination. The PLI values indicated that metal pollution exists for all sampling stations. Conclusions: The obtained results indicated that the Agh Gel wetland has a potential to threaten by chemical pollutants such as agricultural effluent. So, in order to preserve the environment of the Agh Gel wetland from deterioration, monitoring of water and sediment qualities is recommended periodically.

Embrittlement recovery due to annealing of reactor pressure vessel steels

International Nuclear Information System (INIS)

Eason, E.D.; Wright, J.E.; Nelson, E.E.; Odette, G.R.; Mader, E.V.

1998-01-01

The irradiation embrittlement of nuclear reactor pressure vessels (RPV) can be reduced by thermal annealing at temperatures higher than the normal operating conditions. The objective of this work was to analyze the pertinent data and develop quantitative models for estimating the recovery in 41 J (30 ft-lb) Charpy transition temperature (TT) and Charpy upper shelf energy (USE) due to annealing. An analysis data base was developed, reviewed for completeness and accuracy, and documented as part of this work. Models were developed based on a combination of statistical techniques, including pattern recognition and transformation analysis, and the current understanding of the mechanisms governing embrittlement and recovery. The quality of models fitted in this project was evaluated by considering both the Charpy annealing data used for fitting and a surrogate hardness data base. This work demonstrates that microhardness recovery is a good surrogate for shift recovery and that there is a high level of consistency between the observed annealing trends and fundamental models of embrittlement and recovery processes. (orig.)

Nickel extraction from nickel matte

Science.gov (United States)

Subagja, R.

2018-01-01

In present work, the results of research activities to make nickel metal from nickel matte are presented. The research activities were covering a) nickel matte characterization using Inductively Couple plasma (ICP), Electron Probe Micro Analyzer (EPMA) and X-Ray Diffraction (XRD), b) nickel matte dissolution process to dissolve nickel from nickel matte into the spent electrolyte solutions that contains hydrochloric acid, c) purification of nickel chloride leach solution by copper cementation process to remove copper using nickel matte, selective precipitation process to remove iron, solvent extraction using Tri normal octyl amine to separate cobalt from nickel chloride solutions and d) Nickel electro winning process to precipitate nickel into the cathode surface from purified nickel chloride solution by using direct current. The research activities created 99, 72 % pure nickel metal as the final product of the process.

Effect of heat treatments on the hydrogen embrittlement ...

Indian Academy of Sciences (India)

pipe steel in as received (controlled rolled), normalized, and quenched and tempered conditions. The resistance to hydrogen embrittlement was found in the order of controlled rolled > quenched and tempered > normalized. The fracture mode ...

Investigation of lead and nickel contaminated natural biofilms

International Nuclear Information System (INIS)

Kroepfl, K.; Zaray, Gy.; Acs, E.

2003-01-01

Total reflection X-ray fluorescence spectrometric method was developed for elemental analysis of lead and nickel contaminated natural biofilms grown on polycarbonate substrates. The biofilms were grown in the Lake of Velence for 4 weeks and then in the laboratory in contaminated lake water for other 2 weeks. It was established that the accumulation of these bivalent cations were practically the same and in their presence the accumulation of zinc decreased by approximately 20% while the other elements (Ca, K, Fe, Mn, Sr, Ti, Rb) showed smaller changes within the statistical interval. From biological point of view, these two bivalent cations reduced the abundance of the algae, to a similar extent; however, the total biomass production was significantly hampered only by nickel (14%)

Overview of French activities on neutron radiation embrittlement of pressure vessel steel

Energy Technology Data Exchange (ETDEWEB)

Brillaud, C [Electricite de France (EDF), 37 - Tours (France); Keroulas, F de [Electricite de France (EDF), 93 - Saint-Denis (France); Pichon, C [Electricite de France (EDF), 69 - Villeurbanne (France); Teissier, A [Electricite de France (EDF), 92 - Courbevoie (France). Service Etudes et Projets Thermiques et Nucleaires

1994-12-31

This paper describes recent developments in France`s pressure vessel surveillance program, particularly aimed at assessing the irradiation-caused embrittlement of EDF`s PWRs. The first part presents surveillance program results for base metal, weld metal and heat-affected zones for 74 capsules removed from 34 units. Fluence ranges from 0.3.10{sup 19} n.cm{sup -2} to 5.5.10{sup 19} n.cm{sup -2}. The second part considers research and development activities in this area: these include the metallurgical structure effects of segregated bands on mechanical properties and the embrittlement rate under irradiation, as well as the effect of irradiation parameters such as flux and neutron spectrum on irradiation embrittlement, and more especially to obtain the best damage assessment. (authors). 14 refs., 5 figs., 1 tab.

Determination and evaluation of cadmium, copper, nickel, and zinc in agricultural soils of western Macedonia, Greece.

Science.gov (United States)

Papadopoulos, A; Prochaska, C; Papadopoulos, F; Gantidis, N; Metaxa, E

2007-10-01

The objective of this study was to determine the levels of major phytotoxic metals--including cadmium (Cd), copper (Cu), nickel (Ni), and zinc (Zn)--in agricultural soils of Western Macedonia, Greece. We also wanted to determine the possible relationships among elements and between soil properties and elemental concentrations. Surface soil samples, n = 570, were collected and analyzed. The results of the elemental analysis showed that the mean metal concentrations were consistent with reported typical concentrations found in Greek agricultural soils in the cases of Zn and Cu. Cd exhibited lower and Ni higher mean concentrations than the typical levels reported in the literature. Metal concentrations in the majority of the examined samples (>69%) were found to be higher than the respective critical plant-deficiency levels. However, only 0.4% and 0.2% of the analyzed soil samples, respectively, exhibited Cd and Ni concentrations higher than the levels that cause plant toxicity, as referenced by other investigators. These results suggest that the soils studied can be considered as unpolluted with respect to the examined food-chain metal contaminants. However, the levels of the metal concentrations in some of the soil samples, and the low correlation of the metals with soil properties, suggest an anthropogenic rather that lithogenic origin.

Oak Ridge National Laboratory Embrittlement Data Base (EDB) and Dosimetry Evaluation (DE) program

International Nuclear Information System (INIS)

Pace, J.V. III; Remec, I.; Wang, J.A.; White, J.E.

1996-01-01

The objective of this program is to develop, maintain, and upgrade computerized data bases, calculational procedures, and standards relating to reactor pressure vessel fluence spectra determinations and embrittlement assessments. As part of this program, the information from radiation embrittlement research on nuclear reactor pressure vessel steels and from power reactor surveillance reports is maintained in a data base published on a periodic basis. The Embrittlement Data Base (EDB) effort consists of verifying the quality of the EDB, providing user-friendly software to access and process the data, and exploring and assessing embrittlement prediction models. The Dosimetry Evaluation effort consists of maintaining and upgrading validated neutron and gamma radiation transport procedures, maintaining cross-section libraries with the latest evaluated nuclear data, and maintaining and updating validated dosimetry procedures and data bases. The information available from this program provides data for assisting the Office of Nuclear Reactor Regulation, with support from the Office of Nuclear Regulatory Research, to effectively monitor current procedures and data bases used by vendors, utilities, and service laboratories in the pressure vessel irradiation surveillance program

Evaluation of temper embrittlement of martensitic and ferritic-martensitic steels by acoustic emission

International Nuclear Information System (INIS)

Lu, Yusho; Takahashi, Hideaki; Shoji, Tetsuo

1987-01-01

Martensitic (HT-9) and ferritic-martensitic steels (9Cr-2Mo) are considered as fusion first wall materials. In this investigation in order to understand the sensitivity of temper embrittlement in these steels under actual service condition, fracture toughness testing was made by use of acoustic emission technique. The temper embrittlement was characterized in terms of fracture toughness. The fracture toughness of these steels under 500 deg C, 100 hrs, and 1000 hrs heat treatment was decreased and their changes in micro-fracture process have been observed. The fracture toughness changes by temper embrittlement was discussed by the characteristic of AE, AE spectrum analysis and fractographic investigation. The relation between micro-fracture processes and AE has been clarified. (author)

Multiscale Modeling of Hydrogen Embrittlement for Multiphase Material

KAUST Repository

Al-Jabr, Khalid A.

2014-01-01

Hydrogen Embrittlement (HE) is a very common failure mechanism induced crack propagation in materials that are utilized in oil and gas industry structural components and equipment. Considering the prediction of HE behavior, which is suggested

A study on the irradiation embrittlement and recovery characteristics of light water reactor pressure vessel steels

International Nuclear Information System (INIS)

Chi, Se Hwan; Hong, Jun Hwa; Lee, Bong Sang; Oh, Jong Myung; Song, Sook Hyang; Milan, Brumovsky

1999-03-01

The neutron irradiation embrittlement phenomenon of light water RPV steels greatly affects the life span for safe operation of a reactor. Reliable evaluation and prediction of the embrittlement of RPV steels, especially of aged reactors, are of importance to the safe operation of a reactor. In addition, the thermal recovery of embrittled RPV has been recognized as an option for life extension. This study aimed to tracer/refine available technologies for embrittlement characterization and prediction, to prepare relevant materials for several domestic RPV steels of the embrittlement and recovery, and to find out possible remedy for steel property betterment. Small specimen test techniques, magnetic measurement techniques, and the Meechan and Brinkmann's recovery curve analysis method were examined/applied as the evaluation techniques. Results revealed a high irradiation sensitivity in YG 3 RPV steel. Further extended study may be urgently needed. Both the small specimen test technique for the direct determination of fracture toughness, and the magnetic measurement technique for embrittlement evaluation appeared to be continued for the technical improvement and data base preparation. Manufacturing process relevant to the heat treatment appeared to be improved in lowering the irradiation sensitivity of the steel. Further study is needed especially in applying the present techniques to the new structural materials under new irradiation environment of advanced reactors. (author)

Hydrogen environment embrittlement

International Nuclear Information System (INIS)

Donovan, J.A.

1975-01-01

Exposure of many metals to gaseous hydrogen causes losses in elongation, reduction of area, and fracture toughness, and causes increases in slow crack growth rate or fatigue life compared with values obtained in air or vacuum. Hydrogen pressure, temperature, and purity significantly influence deleterious effects. The strength and structural characteristics of the metal influence the degradation of its properties by hydrogen. Several theories have been proposed to explain the loss of properties in hydrogen, but none has gained wide acceptance. The embrittlement mechanism and the role of diffusion are, therefore, open questions and need more quantitative experimental data both to test the proposed theories and to allow the development of realistic preventive measures. (U.S.)

High temperature embrittlement of metals by helium

International Nuclear Information System (INIS)

Schroeder, H.

1983-01-01

The present knowledge of the influence of helium on the high temperature mechanical properties of metals to be used as structural materials in fast fission and in future fusion reactors is reviewed. A wealth of experimental data has been obtained by many different experimental techniques, on many different alloys, and on different properties. This review is mostly concentrated on the behaviour of austenitic alloys -especially austenitic stainless steels, for which the data base is by far the largest - and gives only a few examples of special bcc alloys. The effect of the helium embrittlement on the different properties - tensile, fatigue and, with special emphasis, creep - is demonstrated by representative results. A comparison between data obtained from in-pile (-beam) experiments and from post-irradiation (-implantation) experiments, respectively, is presented. Theoretical models to describe the observed phenomena are briefly outlined and some suggestions are made for future work to resolve uncertainties and differences between our experimental knowledge and theoretical understanding of high temperature helium embrittlement. (author)

The influences of impurity content, tensile strength, and grain size on in-service temper embrittlement of CrMoV steels

International Nuclear Information System (INIS)

Cheruvu, N.S.; Seth, B.B.

1989-01-01

The influences of impurity levels, grain size, and tensile strength on in-service temper embrittlement of CrMoV steels have been investigated. The samples for this study were taken from steam turbine CrMoV rotors which had operated for 15 to 26 years. The effects of grain size and tensile strength on embrittlement susceptibility were separated by evaluating the embrittlement behavior of two rotor forgings made from the same ingot after an extended step-cooling treatment. Among the residual elements in the steels, only P produces a significant embrittlement. The variation of P and tensile strength has no effect on in-service temper embrittlement susceptibility, as measured by the shift in fracture appearance transition temperature (FATT). However, the prior austenite grain size plays a major role in service embrittlement. The fine grain steels with a grain size of ASTM No. 9 or higher are virtually immune to in-service embrittlement. In steels having duplex grain sizes, embrittlement susceptibility is controlled by the size of coarser grains. For a given steel chemistry, the coarse grain steel is more susceptible to in-service embrittlement, and a decrease in ASTM grain size number from 4 to 0/1 increases the shift in FATT by 61 degrees C (10/10 degrees F). It is demonstrated that long-term service embrittlement can be simulated, except in very coarse grain steels, by using the extended step-cooling treatment. The results of step-cooling studies show that the coarse grain rotor steels take longer time during service to reach a fully embrittled state than the fine grain rotor steels

Metal coatings for laser fusion targets by electroplating

International Nuclear Information System (INIS)

Illige, J.D.; Yu, C.M.; Letts, S.A.

1980-01-01

Metal coated laser fusion targets must be dense, uniform spherically symmetric to within a few percent of their diameters and smooth to better than a few tenths of a micron. Electroplating offers some unique advantages including low temperature deposition, a wide choice of elements and substantial industrial plating technology. We have evaluatd electroless and electroplating systems for gold and copper, identified the factors responsible for small grain size, and plated glass microspheres with both metals to achieve smooth surfaces and highly symmetric coatings. We have developed plating cells which sustain the microspheres in continuous random motion during plating. We have established techniques for deposition of the initial conductive adherent layer on the glass microsphere surface. Coatings as thick as 15 μm have been made. The equipment is simple, relatively inexpensive and may be adopted for high volume production of laser fusion targets

Fabrication of high aspect ratio through-wafer copper interconnects by reverse pulse electroplating

International Nuclear Information System (INIS)

Gu, Changdong; Zhang, Tong-Yi; Xu, Hui

2009-01-01

This study aims to fabricate high aspect ratio through-wafer copper interconnects by a simple reverse pulse electroplating technique. High aspect-ratio (∼18) through-wafer holes obtained by a two-step deep reactive ion etching (DRIE) process exhibit a taper profile, which might automatically optimize the local current density distribution during the electroplating process, thereby achieving void-free high aspect-ratio copper vias

Hydrogen embrittlement of titanium tested with fracture mechanics specimens

International Nuclear Information System (INIS)