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Sample records for electron beam melted

  1. Scrap uranium recycling via electron beam melting

    International Nuclear Information System (INIS)

    McKoon, R.

    1993-11-01

    A program is underway at the Lawrence Livermore National Laboratory (LLNL) to recycle scrap uranium metal. Currently, much of the material from forging and machining processes is considered radioactive waste and is disposed of by oxidation and encapsulation at significant cost. In the recycling process, uranium and uranium alloys in various forms will be processed by electron beam melting and continuously cast into ingots meeting applicable specifications for virgin material. Existing vacuum processing facilities at LLNL are in compliance with all current federal and state environmental, safety and health regulations for the electron beam melting and vaporization of uranium metal. One of these facilities has been retrofitted with an auxiliary electron beam gun system, water-cooled hearth, crucible and ingot puller to create an electron beam melt furnace. In this furnace, basic process R ampersand D on uranium recycling will be performed with the goal of eventual transfer of this technology to a production facility

  2. Electron beam melting of sponge titanium

    International Nuclear Information System (INIS)

    Kanayama, Hiroshi; Kusamichi, Tatsuhiko; Muraoka, Tetsuhiro; Onouye, Toshio; Nishimura, Takashi

    1991-01-01

    Fundamental investigations were done on electron beam (EB) melting of sponge titanium by using 80 kW EB melting furnace. Results obtained are as follows: (1) To increase the melting yield of titanium in EB melting of sponge titanium, it is important to recover splashed metal by installation of water-cooled copper wall around the hearth and to decrease evaporation loss of titanium by keeping the surface temperature of molten metal just above the melting temperature of titanium without local heating. (2) Specific power consumption of drip melting of pressed sponge titanium bar and hearth melting of sponge titanium are approximately 0.9 kWh/kg-Ti and 0.5-0.7 kWh/kg-Ti, respectively. (3) Ratios of the heat conducted to water-cooled mould in the drip melting and to water-cooled hearth in the hearth melting to the electron beam input power are 50-65% and 60-65%, respectively. (4) Surface defects of EB-melted ingots include rap which occurs when the EB output is excessively great, and transverse cracks when the EB output is excessively small. To prevent surface defects, the up-down withdrawal method is effective. (author)

  3. Electron beam melting of bearing materials

    Energy Technology Data Exchange (ETDEWEB)

    Goldschmied, G.; Schuler, A. (Technische Univ., Vienna (Austria). Inst. fuer Allgemeine Elektrotechnik); Elsinger, G.; Koroschetz, F. (MIBA Gleitlager AG, Laakirchen (Austria)); Tschegg, E.K. (Technische Univ., Vienna (Austria). Inst. fuer Angewandte und Technische Physik)

    1990-06-01

    This paper reports on a surface treatment method for the bearing materials AlSn6 which permits the use of this material without the overlay usually required. Microstructural refinement is achieved by means of a surface melting technique using an electron beam with successive rapid solidification. Extremely fine tin precipitates are formed in the melted surface layer which lead to significantly better tribological properties of the bearing material. Tests compared the tribological properties for AlSn6 bearings treated by the surface melting technique with those of untreated bearings. Whereas all untreated bearings failed by seizure after only 2 h of testing, 30% of the tested bearings which had been surface melted survived the entire testing program without damage.

  4. Electron beam melting state-of-the-art 1984

    International Nuclear Information System (INIS)

    Bakish, R.

    1984-01-01

    In 1984 electron beam melting and refining appear poised for an important new growth phase. The driving force for this phase is improved production economics made possible by technological advances. There is also a new and exciting growth application for electron beam melting: its use for surface properties beneficiation. This article is based in part on the content of the Conference on Electron Beam Melting and Refining, The State-of-the-Art 1983, held in November 1983 in Reno, Nevada

  5. Innovative electron-beam welding of high-melting metals

    International Nuclear Information System (INIS)

    Behr, W.; Reisgen, U.

    2007-01-01

    Since its establishment as nuclear research plant Juelich in the year 1956, the research centre Juelich (FZJ) is concerned with the material processing of special metals. Among those are, above all, the high-melting refractory metals niobium, molybdenum and tungsten. Electron beam welding has always been considered to be an innovative special welding method; in the FZJ, electron beam welding has, moreover, always been adapted to the increasing demands made by research partners and involved manufacturing and design sectors. From the manual equipment technology right up to highly modern multi-beam technique, the technically feasible for fundamental research has, this way, always been realised. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [de

  6. Experimental study of intensive electron beam scattering in melting channel

    International Nuclear Information System (INIS)

    Balagura, V.S.; Kurilko, V.I.; Safronov, B.G.

    1988-01-01

    Multiple scattering of an intensive electron beam at 28 keV energy passing through a melting channel in iron targets is experimentally studied. The dependence of scattering on the melting current value is established. The material density in the channel on the basis of the binary collision method is evaluated. It is shown that these density values are of three orders less than the estimations made on the basis of the data on energy losses of electrons in the channel. 6 refs.; 4 figs

  7. Property Investigation of Laser Cladded, Laser Melted and Electron Beam Melted Ti-Al6-V4

    Science.gov (United States)

    2006-05-01

    UNCLASSIFIED/UNLIMITED UNCLASSIFIED/UNLIMITED Figure 3: Examples of electron beam melted net shape parts; powder bed [3]. 1.4 Laser Cladding ...description, www.arcam.com. [4] K.-H. Hermann, S. Orban, S. Nowotny, Laser Cladding of Titanium Alloy Ti6242 to Restore Damaged Blades, Proceedings...Property Investigation of Laser Cladded , Laser Melted and Electron Beam Melted Ti-Al6-V4 Johannes Vlcek EADS Deutschland GmbH Corporate Research

  8. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

    Science.gov (United States)

    Konda Gokuldoss, Prashanth; Kolla, Sri; Eckert, Jürgen

    2017-01-01

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties. PMID:28773031

  9. Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting-Selection Guidelines.

    Science.gov (United States)

    Gokuldoss, Prashanth Konda; Kolla, Sri; Eckert, Jürgen

    2017-06-19

    Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties.

  10. Selective Electron Beam Melting Manufacturing of Electrically Small Antennas

    Directory of Open Access Journals (Sweden)

    Saad Mufti

    2017-11-01

    Full Text Available Real estate pressures in modern electronics have resulted in the need for electrically small antennas, which have subsequently garnered interest amongst researchers and industry alike. These antennas are characterized by their largest dimensions translating to a fraction of the operating wavelength; such a diminutive size comes at the expense of reduced gain and efficiency, and a worse overall match to a corresponding power source. In order to compensate for this deterioration in performance, antenna designers must turn towards increasingly complex and voluminous geometries, well beyond the capabilities of traditional manufacturing techniques. We present voluminous metal antennas, based on a novel inverted-F design, and fabricated using the emergent selective electron beam melting manufacturing technique, a type of powder bed fusion process. As predicted by small antenna theory, simulation results presented show in increase in the antenna’s efficiency as it is voluminously expanded into the third dimension. Measurement results illustrate that key trends observed from simulations are upheld; however, further understanding of the electromagnetic properties of raw materials, in particular how these change during the printing process, is needed. Nevertheless, this type of additive manufacturing technique is suitable for rapid prototyping of novel and complex antenna geometries, and is a promising avenue for further research and maturation.

  11. Modeling of beam-target interaction during pulsed electron beam ablation of graphite: Case of melting

    Energy Technology Data Exchange (ETDEWEB)

    Ali, Muddassir, E-mail: mx1_ali@laurentian.ca; Henda, Redhouane

    2017-02-28

    Highlights: • Modeling of ablation stage induced during pulsed electron beam ablation (PEBA). • Thermal model to describe heating, melting and vaporization of a graphite target. • Model results show good accordance with reported data in the literature. - Abstract: A one-dimensional thermal model based on a two-stage heat conduction equation is employed to investigate the ablation of graphite target during nanosecond pulsed electron beam ablation. This comprehensive model accounts for the complex physical phenomena comprised of target heating, melting and vaporization upon irradiation with a polyenergetic electron beam. Melting and vaporization effects induced during ablation are taken into account by introducing moving phase boundaries. Phase transition induced during ablation is considered through the temperature dependent thermodynamic properties of graphite. The effect of electron beam efficiency, power density, and accelerating voltage on ablation is analyzed. For an electron beam operating at an accelerating voltage of 15 kV and efficiency of 0.6, the model findings show that the target surface temperature can reach up to 7500 K at the end of the pulse. The surface begins to melt within 25 ns from the pulse start. For the same process conditions, the estimated ablation depth and ablated mass per unit area are about 0.60 μm and 1.05 μg/mm{sup 2}, respectively. Model results indicate that ablation takes place primarily in the regime of normal vaporization from the surface. The results obtained at an accelerating voltage of 15 kV and efficiency factor of 0.6 are satisfactorily in good accordance with available experimental data in the literature.

  12. Structural Integrity of an Electron Beam Melted Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Robert Lancaster

    2016-06-01

    Full Text Available Advanced manufacturing encompasses the wide range of processes that consist of “3D printing” of metallic materials. One such method is Electron Beam Melting (EBM, a modern build technology that offers significant potential for lean manufacture and a capability to produce fully dense near-net shaped components. However, the manufacture of intricate geometries will result in variable thermal cycles and thus a transient microstructure throughout, leading to a highly textured structure. As such, successful implementation of these technologies requires a comprehensive assessment of the relationships of the key process variables, geometries, resultant microstructures and mechanical properties. The nature of this process suggests that it is often difficult to produce representative test specimens necessary to achieve a full mechanical property characterisation. Therefore, the use of small scale test techniques may be exploited, specifically the small punch (SP test. The SP test offers a capability for sampling miniaturised test specimens from various discrete locations in a thin-walled component, allowing a full characterisation across a complex geometry. This paper provides support in working towards development and validation strategies in order for advanced manufactured components to be safely implemented into future gas turbine applications. This has been achieved by applying the SP test to a series of Ti-6Al-4V variants that have been manufactured through a variety of processing routes including EBM and investigating the structural integrity of each material and how this controls the mechanical response.

  13. Structural Integrity of an Electron Beam Melted Titanium Alloy.

    Science.gov (United States)

    Lancaster, Robert; Davies, Gareth; Illsley, Henry; Jeffs, Spencer; Baxter, Gavin

    2016-06-14

    Advanced manufacturing encompasses the wide range of processes that consist of "3D printing" of metallic materials. One such method is Electron Beam Melting (EBM), a modern build technology that offers significant potential for lean manufacture and a capability to produce fully dense near-net shaped components. However, the manufacture of intricate geometries will result in variable thermal cycles and thus a transient microstructure throughout, leading to a highly textured structure. As such, successful implementation of these technologies requires a comprehensive assessment of the relationships of the key process variables, geometries, resultant microstructures and mechanical properties. The nature of this process suggests that it is often difficult to produce representative test specimens necessary to achieve a full mechanical property characterisation. Therefore, the use of small scale test techniques may be exploited, specifically the small punch (SP) test. The SP test offers a capability for sampling miniaturised test specimens from various discrete locations in a thin-walled component, allowing a full characterisation across a complex geometry. This paper provides support in working towards development and validation strategies in order for advanced manufactured components to be safely implemented into future gas turbine applications. This has been achieved by applying the SP test to a series of Ti-6Al-4V variants that have been manufactured through a variety of processing routes including EBM and investigating the structural integrity of each material and how this controls the mechanical response.

  14. Melt and vapor characteristics in an electron beam evaporator

    Energy Technology Data Exchange (ETDEWEB)

    Blumenfeld, L.; Fleche, J.L.; Gonella, C.; Soubbaramayer

    1994-12-31

    Two different approaches have been compared for the calculation of the free surface temperature Ts in cerium or copper evaporation experiments: the first method considers properties of the melt: an empirical law is used to take into account turbulent thermal convection, instabilities and characterization of the free surface. The second method considers the vapor flow expansion and connects Ts to the measured terminal temperature and terminal mean parallel velocity of the vapor jet, by direct simulation Monte Carlo calculations including an atom-atom inelastic collision algorithm. The agreement between the two approaches is better for cerium than for copper in the high characterization case. The analysis, from the point of view of the properties of the melt, of the terminal parameters of the vapor jet for the high beam powers shows that Ts and the Knudsen number at the vapour source reach a threshold when the beam power increases. (author). 12 figs., 1 tab., 21 refs.

  15. Observation of melt surface depressions during electron beam evaporation

    International Nuclear Information System (INIS)

    Ohba, Hironori; Shibata, Takemasa

    2000-08-01

    Depths of depressed surface of liquid gadolinium, cerium and copper during electron beam evaporation were measured by triangulation method using a CCD camera. The depression depths estimated from the balance of the vapor pressure and the hydrostatic pressure at the evaporation surface agreed with the measured values. The periodic fluctuation of atomic beam was observed when the depression of 3∼4 mm in depth was formed at the evaporation spot. (author)

  16. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E.; Gaytan, Sara M.; Martinez, Edwin; Okabe, Toru

    2011-01-01

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB®) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods. PMID:28824107

  17. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies-Electron Beam Melting and Laser Beam Melting.

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E; Gaytan, Sara M; Martinez, Edwin; Okabe, Toru

    2011-10-10

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB Ò ) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  18. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Directory of Open Access Journals (Sweden)

    Toru Okabe

    2011-10-01

    Full Text Available This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23 specimens fabricated by a laser beam melting (LBM and an electron beam melting (EBM system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam ABÒ in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought was used as a control. The mechanical properties, corrosion properties and grindability (wear properties were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05. The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  19. Grain structure evolution in Inconel 718 during selective electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Helmer, H.; Bauereiß, A., E-mail: Andreas.Bauereiss@fau.de; Singer, R.F.; Körner, C.

    2016-06-21

    Selective electron beam melting (SEBM) is an additive manufacturing method where complex parts are built from metal powders in layers of typically 50 µm. An electron beam is used for heating (about 900 °C building temperature) and selective melting of the material. The grain structure evolution is a result of the complex thermal and hydrodynamic conditions in the melt pool. We show how different scanning strategies can be used to produce either a columnar grain structure with a high texture in building direction or an equiaxed fine grained structure. Numerical simulations of the selective melting process are applied to study the fundamental mechanisms responsible for differing grain structures. It is shown, that the direction of the thermal gradient during solidification can be altered by scanning strategies to acquire either epitaxial growth or stray grains. We show that it is possible to locally alter the grain structure of a part, thus allowing tailoring of the mechanical properties.

  20. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

    2016-06-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  1. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    International Nuclear Information System (INIS)

    Peng, Hui; Liu, Chang; Guo, Hongbo; Yuan, Yuan; Gong, Shengkai; Xu, Huibin

    2016-01-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  2. Characterisation of 100 kW electron beam melting gun and its adaptation as electron gun for high power DC electron accelerators

    International Nuclear Information System (INIS)

    Banerjee, Srutarshi; Bhattacharjee, Dhruva; Waghmare, Abhay; Tiwari, Rajnish; Bakhtsingh, R.I.; Dasgupta, K.; Gupta, Sachin; Prakash, Baibhaw; Jha, M.N.

    2015-01-01

    The paper deals with the characterization of the 100 kW electron beam melting gun for its adaptation in high power DC Electron Accelerators. The indigenously designed electron beam melting system at BARC is chosen for characterization. It comprises of electron gun as source of electrons, two electromagnetic focusing lenses viz. upper focusing lens and lower focusing lens for beam focusing, intermediate beam aperture for vacuum decoupling between gun region and melt zone, deflection and oscillation lens for maneuvering the beam on the melt charge and water cooled crucible that acts as a beam dump. In this system, the electron gun is designed for 40 kV and 100 kW corresponding to a maximum beam current of 2.5 A. The electron gun uses directly heated spiral tungsten filament. The operating temperature of the filament is 2800 °K. The focusing electrode and the anode profile are designed based on Pierce geometry. High Power DC Electron Accelerators require high currents of 1 A. The beam must comply with the requirement of 40 mm beam diameter and 10 mrad divergence at the exit of the electron gun. The characterization of the existing electron gun was done to find out all the beam parameters, for e.g. beam size, beam divergence, perveance etc. to be adapted or to be modified for the design of electron gun for high power DC accelerators. This paper shows limitations and the possible solutions for design of high power DC accelerators. (author)

  3. Location specific solidification microstructure control in electron beam melting of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Narra, Sneha P.; Cunningham, Ross; Beuth, Jack; Rollett, Anthony D.

    2018-01-01

    Relationships between prior beta grain size in solidified Ti-6Al-4V and melting process parameters in the Electron Beam Melting (EBM) process are investigated. Samples are built by varying a machine-dependent proprietary speed function to cover the process space. Optical microscopy is used to measure prior beta grain widths and assess the number of prior beta grains present in a melt pool in the raster region of the build. Despite the complicated evolution of beta grain sizes, the beta grain width scales with melt pool width. The resulting understanding of the relationship between primary machine variables and prior beta grain widths is a key step toward enabling the location specific control of as-built microstructure in the EBM process. Control of grain width in separate specimens and within a single specimen is demonstrated.

  4. Transmission Electron Microscopy of a CMSX-4 Ni-Base Superalloy Produced by Selective Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Alireza B. Parsa

    2016-10-01

    Full Text Available In this work, the microstructures of superalloy specimens produced using selective electron beam melting additive manufacturing were characterized. The materials were produced using a CMSX-4 powder. Two selective electron beam melting processing strategies, which result in higher and lower effective cooling rates, are described. Orientation imaging microscopy, scanning transmission electron microscopy and conventional high resolution transmission electron microscopy are used to investigate the microstructures. Our results suggest that selective electron beam melting processing results in near equilibrium microstructures, as far as γ′ volume fractions, the formation of small amounts of TCP phases and the partitioning behavior of the alloy elements are concerned. As expected, higher cooling rates result in smaller dendrite spacings, which are two orders of magnitude smaller than observed during conventional single crystal casting. During processing, columnar grains grow in <100> directions, which are rotated with respect to each other. There are coarse γ/γ′ microstructures in high angle boundary regions. Dislocation networks form low angle boundaries. A striking feature of the as processed selective electron beam melting specimens is their high dislocation density. From a fundamental point of view, this opens new possibilities for the investigation of elementary dislocation processes which accompany solidification.

  5. Tailoring the thermal conductivity of the powder bed in Electron Beam Melting (EBM) Additive Manufacturing.

    Science.gov (United States)

    Smith, C J; Tammas-Williams, S; Hernandez-Nava, E; Todd, I

    2017-09-05

    Metallic powder bed additive manufacturing is capable of producing complex, functional parts by repeatedly depositing thin layers of powder particles atop of each other whilst selectively melting the corresponding part cross-section into each layer. A weakness with this approach arises when melting overhanging features, which have no prior melted material directly beneath them. This is due to the lower thermal conductivity of the powder relative to solid material, which as a result leads to an accumulation of heat and thus distortion. The Electron Beam Melting (EBM) process alleviates this to some extent as the powder must first be sintered (by the beam itself) before it is melted, which results in the added benefit of increasing the thermal conductivity. This study thus sought to investigate to what extent the thermal conductivity of local regions in a titanium Ti-6Al-4V powder bed could be varied by imparting more energy from the beam. Thermal diffusivity and density measurements were taken of the resulting sintered samples, which ranged from being loosely to very well consolidated. It was found that the calculated thermal conductivity at two temperatures, 40 and 730 °C, was more than doubled over the range of input energies explored.

  6. Thermal characterization of indirectly heated axi-symmetric solid cathode electron beam gun for melting application

    International Nuclear Information System (INIS)

    Prakash, B.; Gupta, S.; Malik, P.; Mishra, K.K.; Jha, M.N.; Kandaswamy, E.; Martin, M.

    2015-01-01

    Electron beam melting gun with indirectly heated axi-symmetric solid cathode was designed, fabricated and characterized experimentally. The thermal simulation and optical analysis of the electron gun was carried out to estimate the power required to achieve the emission temperature of the solid cathode, to obtain the temperature distribution in the assembly and the beam transportation. On the basis of the thermal simulation and electron optics, the electron gun design was finalised. The electron gun assembly was fabricated and installed in the vacuum chamber for carrying out the experiment to find the actual temperature distribution. Thermocouple and two colour pyrometer were used to measure the temperature at various locations in the electron gun. The attenuation effect of the viewing port glass of the vacuum chamber was compensated in the final reading of the temperature measured by the pyrometer. The temperature of solid cathode obtained by the experiment was found to be 2800K which is the emission temperature of solid cathode. (author)

  7. Modelling of pulsed electron beam induced graphite ablation: Sublimation versus melting

    Science.gov (United States)

    Ali, Muddassir; Henda, Redhouane

    2017-12-01

    Pulsed electron beam ablation (PEBA) has recently emerged as a very promising technique for the deposition of thin films with superior properties. Interaction of the pulsed electron beam with the target material is a complex process, which consists of heating, phase transition, and erosion of a small portion from the target surface. Ablation can be significantly affected by the nature of thermal phenomena taking place at the target surface, with subsequent bearing on the properties, stoichiometry and structure of deposited thin films. A two stage, one-dimensional heat conduction model is presented to describe two different thermal phenomena accounting for interaction of a graphite target with a polyenergetic electron beam. In the first instance, the thermal phenomena are comprised of heating, melting and vaporization of the target surface, while in the second instance the thermal phenomena are described in terms of heating and sublimation of the graphite surface. In this work, the electron beam delivers intense electron pulses of ∼100 ns with energies up to 16 keV and an electric current of ∼400 A to a graphite target. The temperature distribution, surface recession velocity, ablated mass per unit area, and ablation depth for the graphite target are numerically simulated by the finite element method for each case. Based on calculation findings and available experimental data, ablation appears to occur mainly in the regime of melting and vaporization from the surface.

  8. Simulation of multicomponent losses in electron beam melting and refining at varying scan frequencies

    International Nuclear Information System (INIS)

    Powell, A.; Szekely, J.; Van Den Avyle, J.; Damkroger, B.

    1995-01-01

    A two-stage model is presented to describe alloy element evaporation rates from molten metal due to transient local heating by an electron beam. The first stage is a simulation of transient phenomena near the melt surface due to periodic heating by a scanning beam, the output of which is the relationship between operating parameters, surface temperature, and evaporation rate. At high scan rates, this can be done using a simple one-dimensional heat transfer model of the surface layer; at lower scan rates, a more complex three-dimensional model with fluid flow and periodic boundary conditions is necessary. The second stage couples this evaporation-surface temperature relationship with a larger steady state heat transfer and fluid flow model of an entire melting hearth or mold, in order to calculate local and total evaporation rates. Predictions are compared with experimental results from Sandia's 310-kW electron beam melting furnace, in which evaporation rates and vapor compositions were studied in pure titanium and Ti-6%Al-4%V alloy. Evaporation rates were estimated from rate of condensation on a substrate held over the hearth, and were characterized as a function of beam power (150 and 225 kW), scan frequency (30, 115 and 450 Hz) and background pressure (10 -3 , 10 -4 and 10 -5 torr)

  9. A contribution to the electron-beam surface-melting process of metallic materials. Numerical simulation and experimental verification

    International Nuclear Information System (INIS)

    Bruckner, A.

    1996-08-01

    For the optimization of the surface melting process it is necessary to make many different experiments. Therefore, the simulation of the surface melting process becomes a major role for the optimization. Most of the simulations, developed for the laser surface melting process, are not usable for the electron-beam surface melting process, because of the different energy input and the possibility of high frequent movement of the electron-beam. In this thesis, a calculation model for electron-beam surface melting is presented. For this numerical simulation a variable volume source is used, which moves in axial direction with the same velocity as the vapor cavity into the material. With this calculation model also the high frequent movement of the electron-beam may be taken into account. The electron-beam diameter is measured with a method of drilling holes with short electron-beam pulses in thin foils. The diameter of the holes depends on the pulse length and reaches a maximal value, which is used for the diameter of the volume source in the calculation. The crack-formation, seen in many treated surfaces, is examined with the Acoustic-Emission Testing. The possibilities of the electron-beam surface melting process are shown with some experiments for different requirements of the treated surfaces, like increasing the hardness, reducing the porosity of a sintered material and the alloying of tin in an aluminium-silicon surface. (author)

  10. Additive manufacturing of ITER first wall panel parts by two approaches: Selective laser melting and electron beam melting

    International Nuclear Information System (INIS)

    Zhong, Yuan; Rännar, Lars-Erik; Wikman, Stefan; Koptyug, Andrey; Liu, Leifeng; Cui, Daqing; Shen, Zhijian

    2017-01-01

    Highlights: • A novel way using additive manufacturing to fabricated ITER First Wall Panel parts is proposed. • ITER First Wall Panel parts successfully manufactured by both SLM and EBM are compared. • Physical and mechanical properties of SLM and EBM SS316L are clearly compared. • Problems encountered for large scale part building were discussed and possible solutions are given. - Abstract: Fabrication of ITER First Wall (FW) Panel parts by two additive manufacturing (AM) technologies, selective laser melting (SLM) and electron beam melting (EBM), was supported by Fusion for Energy (F4E). For the first time, AM is applied to manufacture ITER In-Vessel parts with complex design. Fully dense SS316L was prepared by both SLM and EBM after developing optimized laser/electron beam parameters. Characterizations on the density, magnetic permeability, microstructure, defects and inclusions were carried out. Tensile properties, Charpy-impact properties and fatigue properties of SLM and EBM SS316L were also compared. ITER FW Panel parts were successfully fabricated by both SLM and EBM in a one-step building process. The SLM part has smoother surface, better size accuracy while the EBM part takes much less time to build. Issues with removing support structures might be solved by slightly changing the design of the internal cooling system. Further investigation of the influence of neutron irradiation on materials properties between the two AM technologies is needed.

  11. Additive manufacturing of ITER first wall panel parts by two approaches: Selective laser melting and electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, Yuan [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, SE-106 91 Stockholm (Sweden); Rännar, Lars-Erik [Department of Quality Technology, Mechanical Engineering and Mathematics, Sports Tech Research Centre, Mid Sweden University, SE-831 25 Östersund (Sweden); Wikman, Stefan [Fusion for Energy, Torres Diagonal Litoral B3, Josep Pla 2, 08019 Barcelona (Spain); Koptyug, Andrey [Department of Quality Technology, Mechanical Engineering and Mathematics, Sports Tech Research Centre, Mid Sweden University, SE-831 25 Östersund (Sweden); Liu, Leifeng; Cui, Daqing [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, SE-106 91 Stockholm (Sweden); Shen, Zhijian, E-mail: shen@mmk.su.se [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, SE-106 91 Stockholm (Sweden)

    2017-03-15

    Highlights: • A novel way using additive manufacturing to fabricated ITER First Wall Panel parts is proposed. • ITER First Wall Panel parts successfully manufactured by both SLM and EBM are compared. • Physical and mechanical properties of SLM and EBM SS316L are clearly compared. • Problems encountered for large scale part building were discussed and possible solutions are given. - Abstract: Fabrication of ITER First Wall (FW) Panel parts by two additive manufacturing (AM) technologies, selective laser melting (SLM) and electron beam melting (EBM), was supported by Fusion for Energy (F4E). For the first time, AM is applied to manufacture ITER In-Vessel parts with complex design. Fully dense SS316L was prepared by both SLM and EBM after developing optimized laser/electron beam parameters. Characterizations on the density, magnetic permeability, microstructure, defects and inclusions were carried out. Tensile properties, Charpy-impact properties and fatigue properties of SLM and EBM SS316L were also compared. ITER FW Panel parts were successfully fabricated by both SLM and EBM in a one-step building process. The SLM part has smoother surface, better size accuracy while the EBM part takes much less time to build. Issues with removing support structures might be solved by slightly changing the design of the internal cooling system. Further investigation of the influence of neutron irradiation on materials properties between the two AM technologies is needed.

  12. Combined electron beam and vacuum ARC melting for barrier tube shell material

    International Nuclear Information System (INIS)

    Worcester, S.A.; Woods, C.R.

    1989-01-01

    This patent describes a process of the type wherein zirconium tetrachloride is reduced to produce a metallic zirconium sponge. The sponge is distilled to generally remove residual magnesium and magnesium chloride, and the distilled sponge is melted to produce an ingot, the improvement for making a non-crystal bar material for use in lining the interior of zirconium alloy fuel element cladding which comprises: a. forming the distilled sponge into a consumable electrode; b. melting the consumable electrode in a multiple swept beam electron furnace with a feed rate between 1 and 20 inches per hour to form an intermediate ingot; and c. vacuum arc melting the intermediate ingot to produce a homogeneous final ingot, having 50-500 ppm iron

  13. Microstructure and mechanical properties of porous titanium structures fabricated by electron beam melting for cranial implants.

    Science.gov (United States)

    Moiduddin, Khaja

    2018-02-01

    The traditional methods of metallic bone implants are often dense and suffer from adverse reactions, biomechanical mismatch and lack of adequate space for new bone tissue to grow into the implant. The objective of this study is to evaluate the customized porous cranial implant with mechanical properties closer to that of bone and to improve the aesthetic outcome in cranial surgery with precision fitting for a better quality of life. Two custom cranial implants (bulk and porous) are digitally designed based on the Digital Imaging and Communications in Medicine files and fabricated using additive manufacturing. Initially, the defective skull model and the implant were fabricated using fused deposition modeling for the purpose of dimensional validation. Subsequently, the implant was fabricated using titanium alloy (Ti6Al4V extra low interstitial) by electron beam melting technology. The electron beam melting-produced body diagonal node structure incorporated in cranial implant was evaluated based on its mechanical strength and structural characterization. The results show that the electron beam melting-produced porous cranial implants provide the necessary framework for the bone cells to grow into the pores and mimic the architecture and mechanical properties closer to the region of implantation. Scanning electron microscope and micro-computed tomography scanning confirm that the produced porous implants have a highly regular pattern of porous structure with a fully interconnected network channel without any internal defect and voids. The physical properties of the titanium porous structure, containing the compressive strength of 61.5 MPa and modulus of elasticity being 1.20 GPa, represent a promising means of reducing stiffness and stress-shielding effect on the surrounding bone. This study reveals that the use of porous structure in cranial reconstruction satisfies the need of lighter implants with an adequate mechanical strength and structural characteristics

  14. Porous γ-TiAl Structures Fabricated by Electron Beam Melting Process

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2016-01-01

    Full Text Available Porous metal structures have many benefits over fully dense structures for use in bio-implants. The designs of porous structures can be made more sophisticated by altering their pore volume and strut orientation. Porous structures made from biocompatible materials such as titanium and its alloys can be produced using electron-beam melting, and recent reports have shown the biocompatibility of titanium aluminide (γ-TiAl. In the present work, we produced porous γ-TiAl structures by electron-beam melting, incorporating varying pore volumes. To achieve this, the individual pore dimensions were kept constant, and only the strut thickness was altered. Thus, for the highest pore volume of ~77%, the struts had to be as thin as half a millimeter. To accomplish such fine struts, we used various beam currents and scan strategies. Microscopy showed that selecting a proper scan strategy was most important in producing these fine struts. Microcomputed tomography revealed no major gaps in the struts, and the fine struts displayed compressive stiffness similar to that of natural bone. The characteristics of these highly-porous structures suggest their promise for use in bio-implants.

  15. Environmentally clean micromilling of electron beam melted Ti6Al4V

    DEFF Research Database (Denmark)

    Bruschi, S.; Tristo, G.; Rysava, Z.

    2016-01-01

    The paper is aimed at evaluating the performances of Minimum Quantity Lubrication (MQL), dry cutting and cryogenic cooling when applied to the micro-milling of Ti6Al4V titanium alloy samples obtained by Additive Manufacturing (AM) using the Electron Beam Melting (EBM) technology. The micro...... alterations, in order to prove the impact of clean cutting conditions when applied to micro-machining of a AM titanium alloy of biomedical interest. It is shown that dry cutting assures the same performances of MQL, representing then the most suitable option to decrease the environmental impact...

  16. Dual-Material Electron Beam Selective Melting: Hardware Development and Validation Studies

    Directory of Open Access Journals (Sweden)

    Chao Guo

    2015-03-01

    Full Text Available Electron beam selective melting (EBSM is an additive manufacturing technique that directly fabricates three-dimensional parts in a layerwise fashion by using an electron beam to scan and melt metal powder. In recent years, EBSM has been successfully used in the additive manufacturing of a variety of materials. Previous research focused on the EBSM process of a single material. In this study, a novel EBSM process capable of building a gradient structure with dual metal materials was developed, and a powder-supplying method based on vibration was put forward. Two different powders can be supplied individually and then mixed. Two materials were used in this study: Ti6Al4V powder and Ti47Al2Cr2Nb powder. Ti6Al4V has excellent strength and plasticity at room temperature, while Ti47Al2Cr2Nb has excellent performance at high temperature, but is very brittle. A Ti6Al4V/Ti47Al2Cr2Nb gradient material was successfully fabricated by the developed system. The microstructures and chemical compositions were characterized by optical microscopy, scanning microscopy, and electron microprobe analysis. Results showed that the interface thickness was about 300 μm. The interface was free of cracks, and the chemical compositions exhibited a staircase-like change within the interface.

  17. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization

    Directory of Open Access Journals (Sweden)

    Philipp Drescher

    2016-12-01

    Full Text Available Selective electron beam melting (SEBM is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  18. An Investigation of Sintering Parameters on Titanium Powder for Electron Beam Melting Processing Optimization.

    Science.gov (United States)

    Drescher, Philipp; Sarhan, Mohamed; Seitz, Hermann

    2016-12-01

    Selective electron beam melting (SEBM) is a relatively new additive manufacturing technology for metallic materials. Specific to this technology is the sintering of the metal powder prior to the melting process. The sintering process has disadvantages for post-processing. The post-processing of parts produced by SEBM typically involves the removal of semi-sintered powder through the use of a powder blasting system. Furthermore, the sintering of large areas before melting decreases productivity. Current investigations are aimed at improving the sintering process in order to achieve better productivity, geometric accuracy, and resolution. In this study, the focus lies on the modification of the sintering process. In order to investigate and improve the sintering process, highly porous titanium test specimens with various scan speeds were built. The aim of this study was to decrease build time with comparable mechanical properties of the components and to remove the residual powder more easily after a build. By only sintering the area in which the melt pool for the components is created, an average productivity improvement of approx. 20% was achieved. Tensile tests were carried out, and the measured mechanical properties show comparatively or slightly improved values compared with the reference.

  19. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting.

    Science.gov (United States)

    Wang, Hong; Zhao, Bingjing; Liu, Changkui; Wang, Chao; Tan, Xinying; Hu, Min

    2016-01-01

    Electron beam melting (EBM) and selective laser melting (SLM) are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT) and Computer-aided Design (CAD) data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey's multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods.

  20. Influence of electron beam Irradiation on PP/Piassava fiber composite prepared by melt extrusion process

    International Nuclear Information System (INIS)

    Gomes, Michelle G.; Ferreira, Maiara S.; Oliveira, Rene R.; Silva, Valquiria A.; Teixeira, Jaciele G.; Moura, Esperidiana A.B.

    2013-01-01

    In the latest years, the interest for the use of natural fibers in materials composites polymeric has increased significantly due to their environmental and technological advantages. Piassava fibers (Attalea funifera) have been used as reinforcement in the matrix of thermoplastic and thermoset polymers. In the present work (20%, in mass), piassava fibers with particle sizes equal or smaller than 250 μm were incorporated in the polypropylene matrix (PP) no irradiated and polypropylene matrix containing 10 % and 30 % of polypropylene treated by electron-beam radiation at 40 kGy (PP/PPi/Piassava). The composites PP/Piassava and PP/PPi/Piassava were prepared by using a twin screw extruder, followed by injection molding. The composite material samples obtained were treated by electron-beam radiation at 40 kGy, using a 1.5 MeV electron beam accelerator, at room temperature, in presence of air. After irradiation treatment, the irradiated and non-irradiated specimens tests samples were submitted to thermo-mechanical tests, melt flow index (MFI), sol-gel analysis, X-Ray diffraction (XRD) and scanning electron microscopy (SEM). (author)

  1. Open-cellular copper structures fabricated by additive manufacturing using electron beam melting

    International Nuclear Information System (INIS)

    Ramirez, D.A.; Murr, L.E.; Li, S.J.; Tian, Y.X.; Martinez, E.; Martinez, J.L.; Machado, B.I.; Gaytan, S.M.; Medina, F.; Wicker, R.B.

    2011-01-01

    Highlights: → Relative stiffness versus relative density measurements for reticulated mesh and stochastic open cellular copper were shown to follow the Gibson-Ashby foam model. → Microstructures for the mesh struts and foam ligaments illustrated a propensity of copper oxide precipitates which provided structural hardness and strength. → These components, fabricated by electron beam melting, exhibit interesting prospects for specialized, complex heat-transfer devices. - Abstract: Cu reticulated mesh and stochastic open cellular foams were fabricated by additive manufacturing using electron beam melting. Fabricated densities ranged from 0.73 g/cm 3 to 6.67 g/cm 3 . The precursor Cu powder contained Cu 2 O precipitates and the fabricated components contained arrays of Cu 2 O precipitates and interconnected dislocation microstructures having average spacings of ∼2 μm, which provide hardness values ∼75% above commercial Cu products. Plots of stiffness (Young's modulus) versus density and relative stiffness versus relative density were in very close agreement with the Gibson-Ashby model for open cellular foams. These open cellular structure components exhibit considerable potential for novel, complex, multi-functional electrical and thermal management systems, especially complex, monolithic heat exchange devices.

  2. Modeling and Experimental Validation of the Electron Beam Selective Melting Process

    Directory of Open Access Journals (Sweden)

    Wentao Yan

    2017-10-01

    Full Text Available Electron beam selective melting (EBSM is a promising additive manufacturing (AM technology. The EBSM process consists of three major procedures: ① spreading a powder layer, ② preheating to slightly sinter the powder, and ③ selectively melting the powder bed. The highly transient multi-physics phenomena involved in these procedures pose a significant challenge for in situ experimental observation and measurement. To advance the understanding of the physical mechanisms in each procedure, we leverage high-fidelity modeling and post-process experiments. The models resemble the actual fabrication procedures, including ① a powder-spreading model using the discrete element method (DEM, ② a phase field (PF model of powder sintering (solid-state sintering, and ③ a powder-melting (liquid-state sintering model using the finite volume method (FVM. Comprehensive insights into all the major procedures are provided, which have rarely been reported. Preliminary simulation results (including powder particle packing within the powder bed, sintering neck formation between particles, and single-track defects agree qualitatively with experiments, demonstrating the ability to understand the mechanisms and to guide the design and optimization of the experimental setup and manufacturing process.

  3. Electron beam melting of high niobium containing TiAl alloy: feasibility investigation

    Energy Technology Data Exchange (ETDEWEB)

    Terner, Mathieu; Biamino, Sara; Epicoco, Paolo; Fino, Paolo; Pavese, Matteo; Badini, Claudio [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino (Italy); Penna, Andrea; Gennaro, Paolo [AvioProp, Novara (Italy); Hedin, Oscar; Ackelid, Ulf [Arcam AB, Molndal (Sweden); Sabbadini, Silvia; Pelissero, Federica [Avio SpA, Torino (Italy)

    2012-08-15

    Third generation {gamma}-TiAl alloys with a high niobium content, Ti-(47-48)Al-2Cr-8Nb, were processed by electron beam melting (EBM). This near-net-shape additive manufacturing process produces complex parts according to a CAD design. The starting powder is deposited layer by layer on the building table and selectively melted to progressively form the massive part. The EBM parameters such as layer thickness, melting temperature, scanning speed, or building strategy were set up to minimize porosity. The chemical composition of the built material is similar to the composition of the base powder despite a slight evaporation of aluminum and reveals a neglectable oxygen pick-up. The very fine equiaxed microstructure resulting after EBM can be then set up by heat treatment (HT). According to the HT temperature in particular, an equiaxed microstructure, a duplex microstructure with different lamellar ratio and a fully lamellar microstructure is obtained. Not only test bars have been produced but also complex parts such as demo low pressure turbine blades. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  4. X-ray Tomography Characterisation of Lattice Structures Processed by Selective Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Everth Hernández-Nava

    2017-08-01

    Full Text Available Metallic lattice structures intentionally contain open porosity; however, they can also contain unwanted closed porosity within the structural members. The entrained porosity and defects within three different geometries of Ti-6Al-4V lattices, fabricated by Selective Electron Beam Melting (SEBM, is assessed from X-ray computed tomography (CT scans. The results suggest that horizontal struts that are built upon loose powder show particularly high (~20 × 10−3 vol % levels of pores, as do nodes at which many (in our case 24 struts meet. On the other hand, for struts more closely aligned (0° to 54° to the build direction, the fraction of porosity appears to be much lower (~0.17 × 10−3% arising mainly from pores contained within the original atomised powder particles.

  5. Characterization of titanium aluminide alloy components fabricated by additive manufacturing using electron beam melting

    International Nuclear Information System (INIS)

    Murr, L.E.; Gaytan, S.M.; Ceylan, A.; Martinez, E.; Martinez, J.L.; Hernandez, D.H.; Machado, B.I.; Ramirez, D.A.; Medina, F.; Collins, S.; Wicker, R.B.

    2010-01-01

    Intermetallic, γ-TiAl, equiaxed, small-grain (∼2 μm) structures with lamellar γ/α 2 -Ti 3 Al colonies with average spacing of 0.6 μm have been fabricated by additive manufacturing using electron beam melting (EBM) of precursor, atomized powder. The residual microindentation (Vickers) hardness (HV) averaged 4.1 GPa, corresponding to a nominal yield strength of ∼1.4 GPa (∼HV/3), and a specific yield strength of 0.37 GPa cm 3 g -1 (for a density of 3.76 g cm -3 ), in contrast to 0.27 GPa cm 3 g -1 for EBM-fabricated Ti-6Al-4V components. These results demonstrate the potential to fabricate near net shape and complex titanium aluminide products directly using EBM technology in important aerospace and automotive applications.

  6. Consequences of Part Temperature Variability in Electron Beam Melting of Ti-6Al-4V

    Science.gov (United States)

    Fisher, Brian A.; Mireles, Jorge; Ridwan, Shakerur; Wicker, Ryan B.; Beuth, Jack

    2017-12-01

    To facilitate adoption of Ti-6Al-4V (Ti64) parts produced via additive manufacturing (AM), the ability to ensure part quality is critical. Measuring temperatures is an important component of part quality monitoring in all direct metal AM processes. In this work, surface temperatures were monitored using a custom infrared camera system attached to an Arcam electron beam melting (EBM®) machine. These temperatures were analyzed to understand their possible effect on solidification microstructure based on solidification cooling rates extracted from finite element simulations. Complicated thermal histories were seen during part builds, and temperature changes occurring during typical Ti64 builds may be large enough to affect solidification microstructure. There is, however, enough time between fusion of individual layers for spatial temperature variations (i.e., hot spots) to dissipate. This means that an effective thermal control strategy for EBM® can be based on average measured surface temperatures, ignoring temperature variability.

  7. Preliminary fabrication and characterization of electron beam melted Ti–6Al–4V customized dental implant

    Directory of Open Access Journals (Sweden)

    Ravikumar Ramakrishnaiah

    2017-05-01

    Full Text Available The current study was aimed to fabricate customized root form dental implant using additive manufacturing technique for the replacement of missing teeth. The root form dental implant was designed using Geomagic™ and Magics™, the designed implant was directly manufactured by layering technique using ARCAM A2™ electron beam melting system by employing medical grade Ti–6Al–4V alloy powder. Furthermore, the fabricated implant was characterized in terms of certain clinically important parameters such as surface microstructure, surface topography, chemical purity and internal porosity. Results confirmed that, fabrication of customized dental implants using additive rapid manufacturing technology offers an attractive method to produce extremely pure form of customized titanium dental implants, the rough and porous surface texture obtained is expected to provide better initial implant stabilization and superior osseointegration.

  8. [Comparison of adaptation and microstructure of titanium upper complete denture base fabricated by selecting laser melting and electron beam melting].

    Science.gov (United States)

    Ye, Y; Xiong, Y Y; Zhu, J R; Sun, J

    2017-06-09

    Objective: To fabricate Ti alloy frameworks for a maxillary complete denture with three-dimensional printing (3DP) technique, such as selective laser melting (SLM) and electron beam melting (EBM), and to evaluate the microstructure of these frameworks and their adaptation to the die stone models. Methods: Thirty pairs of edentulous casts were divided into 3 groups randomly and equally. In each group, one of the three techniques (SLM, EBM, conventional technique) was used to fabricate Ti alloy frameworks. The base-cast sets were transversally sectioned into 3 sections at the distal of canines, mesial of first molars, and the posterior palatal zone. The gap between the metal base and cast was measured in the 3 sections. Stereoscopic microscope was used to measure the gap. Three pieces of specimens of 5 mm diameter were fabricated with Ti alloy by SLM, EBM and the traditional casting technology (as mentioned above). Scanning electron microscope (SEM) was used to evaluate the differences of microstructure among these specimens. Results: The gaps between the metal base and cast were (99.4±17.0), (98.2±26.1), and (99.6± 16.1) μm in conventional method; (99.4 ± 22.8), (83.1 ± 19.3), and (103.3 ± 13.8) μm in SLM technique; (248.3±70.3), (279.1±71.9), and (189.1±31.6) μm in EBM technique. There was no statistical difference in the value of gaps between SLM Ti alloy and conventional method Ti alloy group ( P> 0.05). There was statistical difference among EBM Ti alloy, conventional method Ti alloy and SLM Ti alloy group ( Palloy showed more uniform and compact microstructure than the cast Ti alloy and EBM Ti alloy did. Conclusions: SLM technique showed initial feasibility to manufacture the dental base of complete denture. The mechanical properties and microstructure of the denture frameworks prepared by SLM indicate that these dentures are appropriate for clinical use. EBM technique is inadequate to make a complete denture now.

  9. Effect of Alkali-Acid-Heat Chemical Surface Treatment on Electron Beam Melted Porous Titanium and Its Apatite Forming Ability

    NARCIS (Netherlands)

    Bsat, S.; Yavari, S.; Munsch, M.; Valstar, E.R.; Zadpoor, A.A.

    2015-01-01

    Advanced additive manufacturing techniques such as electron beam melting (EBM), can produce highly porous structures that resemble the mechanical properties and structure of native bone. However, for orthopaedic applications, such as joint prostheses or bone substitution, the surface must also be

  10. Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan); Ali, G.; Ahmed, Ejaz; Haq, M.A.; Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology (PINSTECH), P.O. Nilore, Islamabad (Pakistan)

    2011-06-15

    Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

  11. Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

    Science.gov (United States)

    Ahmad, M.; Ali, G.; Ahmed, Ejaz; Haq, M. A.; Akhter, J. I.

    2011-06-01

    Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

  12. Novel microstructural growth in the surface of Inconel 625 by the addition of SiC under electron beam melting

    International Nuclear Information System (INIS)

    Ahmad, M.; Ali, G.; Ahmed, Ejaz; Haq, M.A.; Akhter, J.I.

    2011-01-01

    Electron beam melting is being used to modify the microstructure of the surfaces of materials due to its ability to cause localized melting and supercooling of the melt. This article presents an experimental study on the surface modification of Ni-based superalloy (Inconel 625) reinforced with SiC ceramic particles under electron beam melting. Scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction techniques have been applied to characterize the resulted microstructure. The results revealed growth of novel structures like wire, rod, tubular, pyramid, bamboo and tweezers type morphologies in the modified surface. In addition to that fibrous like structure was also observed. Formation of thin carbon sheet has been found at the regions of decomposed SiC. Electron beam modified surface of Inconel 625 alloy has been hardened twice as compared to the as-received samples. Surface hardening effect may be attributed to both the formation of the novel structures as well as the introduction of Si and C atom in the lattice of Inconel 625 alloy.

  13. XCT analysis of the influence of melt strategies on defect population in Ti–6Al–4V components manufactured by Selective Electron Beam Melting

    International Nuclear Information System (INIS)

    Tammas-Williams, S.; Zhao, H.; Léonard, F.; Derguti, F.; Todd, I.; Prangnell, P.B.

    2015-01-01

    Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing technique for near-net-shape manufacture of high-value titanium components. However without post-manufacture HIPing the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography, and correlated to the process variables. The average volume fraction of the pores (< 0.2%) was measured to be lower than that usually observed in competing processes, such as selective laser melting, but a strong relationship was found with the different beam strategies used to contour, and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region; this was attributed to the lower energy density and less focused beam used in the infill strategy allowing less opportunity for gas bubbles to escape the melt pool. Overall, increasing the energy density or focus of the beam was found to correlate strongly to a reduction in the level of gas porosity. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles. - Graphical abstract: Display Omitted - Highlights: • Vast majority of defects detected were small spherical gas pores. • Gas bubbles trapped in the powder granules expand and coalesce in the melt pool. • Pores have been shown not to be randomly distributed. • Larger and deeper melt pools give more opportunity for gas to escape. • Minor changes to melt strategy result in significant reductions in pore population

  14. XCT analysis of the influence of melt strategies on defect population in Ti–6Al–4V components manufactured by Selective Electron Beam Melting

    Energy Technology Data Exchange (ETDEWEB)

    Tammas-Williams, S., E-mail: Samuel.tammas-wiliams@manchester.ac.uk [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Department of Materials Science and Engineering, University of Sheffield, Sheffield S1 3JD (United Kingdom); Zhao, H. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Department of Materials Science and Engineering, University of Sheffield, Sheffield S1 3JD (United Kingdom); Léonard, F. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Derguti, F.; Todd, I. [Department of Materials Science and Engineering, University of Sheffield, Sheffield S1 3JD (United Kingdom); Prangnell, P.B. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom)

    2015-04-15

    Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing technique for near-net-shape manufacture of high-value titanium components. However without post-manufacture HIPing the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography, and correlated to the process variables. The average volume fraction of the pores (< 0.2%) was measured to be lower than that usually observed in competing processes, such as selective laser melting, but a strong relationship was found with the different beam strategies used to contour, and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region; this was attributed to the lower energy density and less focused beam used in the infill strategy allowing less opportunity for gas bubbles to escape the melt pool. Overall, increasing the energy density or focus of the beam was found to correlate strongly to a reduction in the level of gas porosity. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles. - Graphical abstract: Display Omitted - Highlights: • Vast majority of defects detected were small spherical gas pores. • Gas bubbles trapped in the powder granules expand and coalesce in the melt pool. • Pores have been shown not to be randomly distributed. • Larger and deeper melt pools give more opportunity for gas to escape. • Minor changes to melt strategy result in significant reductions in pore population.

  15. Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

    International Nuclear Information System (INIS)

    Tang, H.P.; Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L.; Qian, M.

    2015-01-01

    Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways

  16. Electron Beam Melting Manufacturing Technology for Individually Manufactured Jaw Prosthesis: A Case Report.

    Science.gov (United States)

    Suska, Felicia; Kjeller, Göran; Tarnow, Peter; Hryha, Eduard; Nyborg, Lars; Snis, Anders; Palmquist, Anders

    2016-08-01

    In the field of maxillofacial reconstruction, additive manufacturing technologies, specifically electron beam melting (EBM), offer clinicians the potential for patient-customized design of jaw prostheses, which match both load-bearing and esthetic demands. The technique allows an innovative, functional design, combining integrated porous regions for bone ingrowth and secondary biological fixation with solid load-bearing regions ensuring the biomechanical performance. A patient-specific mandibular prosthesis manufactured using EBM was successfully used to reconstruct a patient's mandibular defect after en bloc resection. Over a 9-month follow-up period, the patient had no complications. A short operating time, good esthetic outcome, and high level of patient satisfaction as measured by quality-of-life questionnaires-the European Organisation for Research and Treatment of Cancer QLQ-C30 (30-item quality-of-life core questionnaire) and H&N35 (head and neck cancer module)-were reported for this case. Individually planned and designed EBM-produced prostheses may be suggested as a possible future alternative to fibular grafts or other reconstructive methods. However, the role of porosity, the role of geometry, and the optimal combination of solid and porous parts, as well as surface properties in relation to soft tissues, should be carefully evaluated in long-term clinical trials. Copyright © 2016 American Association of Oral and Maxillofacial Surgeons. Published by Elsevier Inc. All rights reserved.

  17. Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Tang, H.P., E-mail: thpfys@126.com [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L. [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Qian, M., E-mail: ma.qian@rmit.edu.au [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); RMIT University, School of Aerospace, Mechanical and Manufacturing Engineering, Centre for Additive Manufacturing, Melbourne, VIC 3001 (Australia)

    2015-06-11

    Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways.

  18. In vitro dermal and epidermal cellular response to titanium alloy implants fabricated with electron beam melting.

    Science.gov (United States)

    Springer, Jessica Collins; Harrysson, Ola L A; Marcellin-Little, Denis J; Bernacki, Susan H

    2014-10-01

    Transdermal osseointegrated prostheses (TOPs) are emerging as an alternative to socket prostheses. Electron beam melting (EBM) is a promising additive manufacturing technology for manufacture of custom, freeform titanium alloy (Ti6Al4V) implants. Skin ongrowth for infection resistance and mechanical stability are critically important to the success of TOP, which can be influenced by material composition and surface characteristics. We assessed viability and proliferation of normal human epidermal keratinocytes (NHEK) and normal human dermal fibroblasts (NHDF) on several Ti6Al4V surfaces: solid polished commercial, solid polished EBM, solid unpolished EBM and porous unpolished EBM. Cell proliferation was evaluated at days 2 and 7 using alamarBlue(®) and cell viability was analyzed with a fluorescence-based live-dead assay after 1 week. NHDF and NHEK were viable and proliferated on all Ti6Al4V surfaces. NHDF proliferation was highest on commercial and EBM polished surfaces. NHEK was highest on commercial polished surfaces. All EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source for dermal and epidermal cells. EBM may be considered as an option for fabrication of custom transdermal implants. Copyright © 2014 IPEM. Published by Elsevier Ltd. All rights reserved.

  19. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    Science.gov (United States)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. The effects of vacuum induction melting and electron beam melting techniques on the purity of NiTi shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Otubo, J. [Instituto Tecnologico de Aeronautica (ITA), 12228-900 S.J. Campos, SP (Brazil) and DEMA-FEM-UNICAMP, 13083-000 Campinas, SP (Brazil)]. E-mail: jotubo@ita.br; Rigo, O.D. [DEMA-FEM-UNICAMP, 13083-000 Campinas, SP (Brazil); Neto, C. Moura [Instituto Tecnologico de Aeronautica (ITA), 12228-900 S.J. Campos, SP (Brazil); Mei, P.R. [DEMA-FEM-UNICAMP, 13083-000 Campinas, SP (Brazil)

    2006-11-25

    The usual process to produce NiTi shape memory alloys is by vacuum induction melting (VIM) using graphite crucible that contaminates the bath with carbon. The contamination by oxygen comes from residual oxygen inside the melting chamber. A new alternative process to produce NiTi alloys is by electron beam melting (EBM) using water-cooled copper crucible that eliminates the carbon contamination and the oxygen contamination would be minimized due to operation in high vacuum. This work compares the two processes and shows that the carbon contamination is four to ten times lower for EBM compared to VIM products and that the final oxygen content is much more dependent on the starting raw materials. The purity of the final product should be very important mainly in terms of biomedical applications and the contaminations by carbon and oxygen affect the direct and reverse martensitic transformation temperatures.

  1. Compressive and fatigue behavior of beta-type titanium porous structures fabricated by electron beam melting

    International Nuclear Information System (INIS)

    Liu, Y.J.; Wang, H.L.; Li, S.J.; Wang, S.G.; Wang, W.J.; Hou, W.T.; Hao, Y.L.; Yang, R.; Zhang, L.C.

    2017-01-01

    β-type titanium porous structure is a new class of solution for implant because it offers excellent combinations of high strength and low Young's modulus. This work investigated the influence of porosity variation in electron beam melting (EBM)-produced β-type Ti2448 alloy samples on the mechanical properties including super-elastic property, Young's modulus, compressive strength and fatigue properties. The relationship between the misorientation angle of adjacent grains and fatigue crack deflection behaviors was also observed. The super-elastic property is improved as the porosity of samples increases because of increasing tensile/compressive ratio. For the first time, the position of fatigue crack initiation is defined in stress-strain curves based on the variation of the fatigue cyclic loops. The unique manufacturing process of EBM results in the generation of different sizes of grains, and the apparent fatigue crack deflection occurs at the grain boundaries in the columnar grain zone due to substantial misorientation between adjacent grains. Compared with Ti-6Al-4V samples, the Ti2448 porous samples exhibit a higher normalized fatigue strength owing to super-elastic property, greater plastic zone ahead of the fatigue crack tip and the crack deflection behavior. - Highlights: • The super-elastic property is improved with increasing porosity of Ti2448 porous samples. • The position of fatigue crack initiation on the strain curve is defined. • The unique EBM-produced microstructure leads to apparent fatigue crack deflection occurring at columnar grain boundary. • Ti2448 porous samples display only half of the Young's modulus of Ti-6Al-4V porous samples at same fatigue strength level.

  2. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Bingjing; Wang, Hong [Department of Stomatology, General Hospital of the PLA, Beijing (China); Department of Stomatology, The Second Affiliated Stomatological Hospital of Liaoning Medical University (China); Qiao, Ning [College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing (China); Wang, Chao [School of Medicine, Nankai University, Tianjin 300071 (China); Hu, Min, E-mail: humin48@vip.163.com [Department of Stomatology, General Hospital of the PLA, Beijing (China)

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (< 1.5 V) and EBM specimen was the best under the high electric potential (> 1.5 V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. - Highlights: • EBM and SLM Ti-6Al-4V alloy have good corrosion resistance, and both of them can be applied in vivo. • SLM Ti-6Al-4V alloy was more suitable for implantation in vivo than that of EBM Ti-6Al-4V alloy. • The crevice corrosion resistance of the EBM specimen is the best. • EBM and SLM specimens can form oxide film.

  3. CoCrMo cellular structures made by Electron Beam Melting studied by local tomography and finite element modelling

    Energy Technology Data Exchange (ETDEWEB)

    Petit, Clémence [INSA de Lyon, MATEIS CNRS UMR5510, Université de Lyon, 69621 Villeurbanne (France); Maire, Eric, E-mail: eric.maire@insa-lyon.fr [INSA de Lyon, MATEIS CNRS UMR5510, Université de Lyon, 69621 Villeurbanne (France); Meille, Sylvain; Adrien, Jérôme [INSA de Lyon, MATEIS CNRS UMR5510, Université de Lyon, 69621 Villeurbanne (France); Kurosu, Shingo; Chiba, Akihiko [Institute for Materials Research, Tohoku University, Sendai 980-0812 (Japan)

    2016-06-15

    The work focuses on the structural and mechanical characterization of Co-Cr-Mo cellular samples with cubic pore structure made by Electron Beam Melting (EBM). X-ray tomography was used to characterize the architecture of the sample. High resolution images were also obtained thanks to local tomography in which the specimen is placed close to the X-ray source. These images enabled to observe some defects due to the fabrication process: small pores in the solid phase, partially melted particles attached to the surface. Then, in situ compression tests were performed in the tomograph. The images of the deformed sample show a progressive buckling of the vertical struts leading to final fracture. The deformation initiated where the defects were present in the strut i.e. in regions with reduced local thickness. The finite element modelling confirmed the high stress concentrations of these weak points leading to the fracture of the sample. - Highlights: • CoCrMo samples fabricated by Electron Beam Melting (EBM) process are considered. • X-ray Computed Tomography is used to observe the structure of the sample. • The mechanical properties are tested thanks to an in situ test in the tomograph. • A finite element model is developed to model the mechanical behaviour.

  4. Characterization of high-purity niobium structures fabricated using the electron beam melting process

    Science.gov (United States)

    Terrazas Najera, Cesar Adrian

    Additive Manufacturing (AM) refers to the varied set of technologies utilized for the fabrication of complex 3D components from digital data in a layer-by-layer fashion. The use of these technologies promises to revolutionize the manufacturing industry. The electron beam melting (EBM) process has been utilized for the fabrication of fully dense near-net-shape components from various metallic materials. This process, catalogued as a powder bed fusion technology, consists of the deposition of thin layers (50 - 120microm) of metallic powder particles which are fused by the use of a high energy electron beam and has been commercialized by Swedish company Arcam AB. Superconducting radio frequency (SRF) cavities are key components that are used in linear accelerators and other light sources for studies of elemental physics. Currently, cavity fabrication is done by employing different forming processes including deep-drawing and spinning. In both of the latter techniques, a feedstock high-purity niobium sheet with a thickness ranging from 3-4 mm is mechanically deformed and shaped into the desired geometry. In this manner, half cavities are formed that are later joined by electron beam welding (EBW). The welding step causes variability in the shape of the cavity and can also introduce impurities at the surface of the weld interface. The processing route and the purity of niobium are also of utmost importance since the presence of impurities such as inclusions or defects can be detrimental for the SRF properties of cavities. The focus of this research was the use of the EBM process in the manufacture of high purity niobium parts with potential SRF applications. Reactor grade niobium was plasma atomized and used as the precursor material for fabrication using EBM. An Arcam A2 system was utilized for the fabrication. The system had all internal components of the fabrication chamber replaced and was cleaned to prevent contamination of niobium powder. A mini-vat, developed at

  5. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating

    NARCIS (Netherlands)

    Biemond, J.E.; Hannink, G.; Verdonschot, Nicolaas Jacobus Joseph; Buma, P.

    2013-01-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and

  6. Microstructural and micromechanical study of a Ti6Al4V component made by electron beam melting

    Science.gov (United States)

    Scherillo, F.; Franchitti, S.; Borrelli, R.; Pirozzi, C.; Squillace, A.; Langella, A.; Carrino, L.

    2016-10-01

    Additive Layer Manufacturing is one of the most promising and investigated manufacturing system due to its advantages to produces near net shape components, also with a very complex shape, in a single shot. Among the different techniques now available, the Electron Beam Melting (EBM) is of particular interest in the production of metal components. Particularly the application of this technique to titanium alloys allows to produces components with a very low buy to fly ratio. In the present paper the microstructure attained is accurately described and mini tensile tests performed allowed to understand the fracture behavior of specimen with the specific microstructure realized under static load.

  7. Electron beam simulation applicators

    International Nuclear Information System (INIS)

    Purdy, J.A.

    1983-01-01

    A system for simulating electron beam treatment portals using low-temperature melting point alloy is described. Special frames having the same physical dimensions as the electron beam applicators used on the Varian Clinac 20 linear accelerator were designed and constructed

  8. Properties of Ti-6Al-4V non-stochastic lattice structures fabricated via electron beam melting

    International Nuclear Information System (INIS)

    Cansizoglu, O.; Harrysson, O.; Cormier, D.; West, H.; Mahale, T.

    2008-01-01

    This paper addresses foams which are known as non-stochastic foams, lattice structures, or repeating open cell structure foams. The paper reports on preliminary research involving the design and fabrication of non-stochastic Ti-6Al-4V alloy structures using the electron beam melting (EBM) process. Non-stochastic structures of different cell sizes and densities were investigated. The structures were tested in compression and bending, and the results were compared to results from finite element analysis simulations. It was shown that the build angle and the build orientation affect the properties of the lattice structures. The average compressive strength of the lattice structures with a 10% relative density was 10 MPa, the flexural modulus was 200 MPa and the strength to density ration was 17. All the specimens were fabricated on the EBM A2 machine using a melt speed of 180 mm/s and a beam current of 2 mA. Future applications and FEA modeling were discussed in the paper

  9. Microstructure of the Nickel-Base Superalloy CMSX-4 Fabricated by Selective Electron Beam Melting

    Science.gov (United States)

    Ramsperger, Markus; Singer, Robert F.; Körner, Carolin

    2016-03-01

    Powder bed-based additive manufacturing (AM) processes are characterized by very high-temperature gradients and solidification rates. These conditions lead to microstructures orders of magnitude smaller than in conventional casting processes. Especially in the field of high performance alloys, like nickel-base superalloys, this opens new opportunities for homogenization and alloy development. Nevertheless, the high susceptibility to cracking of precipitation-hardenable superalloys is a challenge for AM. In this study, electron beam-based AM is used to fabricate samples from gas-atomized pre-alloyed CMSX-4 powder. The influence of the processing strategy on crack formation is investigated. The samples are characterized by optical and SEM microscopy and analyzed by microprobe analysis. Differential scanning calorimetry is used to demonstrate the effect of the fine microstructure on characteristic temperatures. In addition, in situ heat treatment effects are investigated.

  10. Influence of Inherent Surface and Internal Defects on Mechanical Properties of Additively Manufactured Ti6Al4V Alloy: Comparison between Selective Laser Melting and Electron Beam Melting.

    Science.gov (United States)

    Fousová, Michaela; Vojtěch, Dalibor; Doubrava, Karel; Daniel, Matěj; Lin, Chiu-Feng

    2018-03-31

    Additive manufacture (AM) appears to be the most suitable technology to produce sophisticated, high quality, lightweight parts from Ti6Al4V alloy. However, the fatigue life of AM parts is of concern. In our study, we focused on a comparison of two techniques of additive manufacture-selective laser melting (SLM) and electron beam melting (EBM)-in terms of the mechanical properties during both static and dynamic loading. All of the samples were untreated to focus on the influence of surface condition inherent to SLM and EBM. The EBM samples were studied in the as-built state, while SLM was followed by heat treatment. The resulting similarity of microstructures led to comparable mechanical properties in tension, but, due to differences in surface roughness and specific internal defects, the fatigue strength of the EBM samples reached only half the value of the SLM samples. Higher surface roughness that is inherent to EBM contributed to multiple initiations of fatigue cracks, while only one crack initiated on the SLM surface. Also, facets that were formed by an intergranular cleavage fracture were observed in the EBM samples.

  11. Influence of Inherent Surface and Internal Defects on Mechanical Properties of Additively Manufactured Ti6Al4V Alloy: Comparison between Selective Laser Melting and Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Michaela Fousová

    2018-03-01

    Full Text Available Additive manufacture (AM appears to be the most suitable technology to produce sophisticated, high quality, lightweight parts from Ti6Al4V alloy. However, the fatigue life of AM parts is of concern. In our study, we focused on a comparison of two techniques of additive manufacture—selective laser melting (SLM and electron beam melting (EBM—in terms of the mechanical properties during both static and dynamic loading. All of the samples were untreated to focus on the influence of surface condition inherent to SLM and EBM. The EBM samples were studied in the as-built state, while SLM was followed by heat treatment. The resulting similarity of microstructures led to comparable mechanical properties in tension, but, due to differences in surface roughness and specific internal defects, the fatigue strength of the EBM samples reached only half the value of the SLM samples. Higher surface roughness that is inherent to EBM contributed to multiple initiations of fatigue cracks, while only one crack initiated on the SLM surface. Also, facets that were formed by an intergranular cleavage fracture were observed in the EBM samples.

  12. Direct fabrication through electron beam melting technology of custom cranial implants designed in a PHANToM-based haptic environment

    International Nuclear Information System (INIS)

    Mazzoli, Alida; Germani, Michele; Raffaeli, Roberto

    2009-01-01

    Repairing critical human skull injuries requires the production and use of customized cranial implants and involves the integration of computer aided design and manufacturing (CAD and CAM). The main causes for large cranial defects are trauma, cranial tumors, infected craniotomy bone flaps and external neurosurgical decompression. The success of reconstructive cranial surgery depends upon: the preoperative evaluation of the defect, the design and manufacturing of the implant, and the skill of the operating surgeon. Cranial implant design is usually carried out manually using CAD although this process is very time-consuming and the quality of the end product depends wholly upon the skill of the operator. This paper presents an alternative automated method for the design of custom-made cranial plates in a PHANToM ® -based haptic environment, and their direct fabrication in biocompatible metal using electron beam melting (EBM) technology.

  13. Digital image correlation analysis of local strain fields on Ti6Al4V manufactured by electron beam melting

    International Nuclear Information System (INIS)

    Karlsson, Joakim; Sjögren, Torsten; Snis, Anders; Engqvist, Håkan; Lausmaa, Jukka

    2014-01-01

    Additive manufacturing, or 3D-printing as it is often called, build parts in a layer-by-layer fashion. A common concern, regardless of the specific additive manufacturing technique used, is the risk of inadequate fusion between the adjacent layers which in turn may cause inferior mechanical properties. In this work, the local strain properties of titanium parts produced by Electron Beam Melting (EBM ® ) were studied in order to gain information about the quality of fusion of the stock powder material used in the process. By using Digital Image Correlation (DIC) the strain fields in the individual layers were analyzed, as well as the global strain behavior of the bulk material. The results show that fully solid titanium parts manufactured by EBM are homogenous and do not experience local deformation behavior, neither on local nor on a global level

  14. Digital image correlation analysis of local strain fields on Ti6Al4V manufactured by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Joakim, E-mail: Joakim.karlsson@sp.se [SP Technical Research Institute of Sweden, Box 857, SE-501 15, Borås (Sweden); Division of Applied Materials Science, Department of Engineering Sciences, Ångström Laboratory, Uppsala University, Box 534, SE-751 21 Uppsala (Sweden); Sjögren, Torsten [SP Technical Research Institute of Sweden, Box 857, SE-501 15, Borås (Sweden); Snis, Anders [Arcam AB, Krokslätts fabriker 27 A, SE-431 37, Mölndal (Sweden); Engqvist, Håkan [Division of Applied Materials Science, Department of Engineering Sciences, Ångström Laboratory, Uppsala University, Box 534, SE-751 21 Uppsala (Sweden); Lausmaa, Jukka [SP Technical Research Institute of Sweden, Box 857, SE-501 15, Borås (Sweden)

    2014-11-17

    Additive manufacturing, or 3D-printing as it is often called, build parts in a layer-by-layer fashion. A common concern, regardless of the specific additive manufacturing technique used, is the risk of inadequate fusion between the adjacent layers which in turn may cause inferior mechanical properties. In this work, the local strain properties of titanium parts produced by Electron Beam Melting (EBM{sup ®}) were studied in order to gain information about the quality of fusion of the stock powder material used in the process. By using Digital Image Correlation (DIC) the strain fields in the individual layers were analyzed, as well as the global strain behavior of the bulk material. The results show that fully solid titanium parts manufactured by EBM are homogenous and do not experience local deformation behavior, neither on local nor on a global level.

  15. Characterization of Ti-6Al-4V open cellular foams fabricated by additive manufacturing using electron beam melting

    International Nuclear Information System (INIS)

    Murr, L.E.; Gaytan, S.M.; Medina, F.; Martinez, E.; Martinez, J.L.; Hernandez, D.H.; Machado, B.I.; Ramirez, D.A.; Wicker, R.B.

    2010-01-01

    Ti-6Al-4V open cellular foams were fabricated by additive manufacturing using electron beam melting (EBM). Foam models were developed from CT-scans of aluminum open cellular foams and embedded in CAD for EBM. These foams were fabricated with solid cell structures as well as hollow cell structures and exhibit tailorable stiffness and strength. The strength in proportion to the measured microindentation hardness is as much as 40% higher for hollow cell (wall) structures in contrast to solid, fully dense EBM fabricated components. Plots of relative stiffness versus relative density were in good agreement with the Gibson-Ashby model for open cellular foam materials. Stiffness or Young's modulus values measured using a resonant frequency-damping analysis technique were found to vary inversely with porosity especially for solid cell wall, open cellular structure foams. These foams exhibit the potential for novel biomedical, aeronautics, and automotive applications.

  16. Novel powder/solid composites possessing low Young’s modulus and tunable energy absorption capacity, fabricated by electron beam melting, for biomedical applications

    International Nuclear Information System (INIS)

    Ikeo, Naoko; Ishimoto, Takuya; Nakano, Takayoshi

    2015-01-01

    Highlights: • We fabricated novel porous composites by electron beam melting. • The composites consist of necked powder and melted solid framework. • Unmelted powder that is usually discarded was mechanically functionalized by necking. • The composites possess controllably low Young’s modulus and excellent toughness. • The composites would be promising for utilization in biomedical applications. - Abstract: A novel, hierarchical, porous composite from a single material composed of necked powder and melted solid, with tunable mechanical properties, is fabricated by electron beam melting and subsequent heat treatment. The composite demonstrates low Young’s modulus (⩽31 GPa) and excellent energy absorption capacity, both of which are necessary for use in orthopedic applications. To the best of our knowledge, this is the first report on the synthesis of a material combining controllably low Young’s modulus and excellent toughness

  17. Effects of Processing Parameters on Surface Roughness of Additive Manufactured Ti-6Al-4V via Electron Beam Melting

    Science.gov (United States)

    Sin, Wai Jack; Nai, Mui Ling Sharon; Wei, Jun

    2017-01-01

    As one of the powder bed fusion additive manufacturing technologies, electron beam melting (EBM) is gaining more and more attention due to its near-net-shape production capacity with low residual stress and good mechanical properties. These characteristics also allow EBM built parts to be used as produced without post-processing. However, the as-built rough surface introduces a detrimental influence on the mechanical properties of metallic alloys. Thereafter, understanding the effects of processing parameters on the part’s surface roughness, in turn, becomes critical. This paper has focused on varying the processing parameters of two types of contouring scanning strategies namely, multispot and non-multispot, in EBM. The results suggest that the beam current and speed function are the most significant processing parameters for non-multispot contouring scanning strategy. While for multispot contouring scanning strategy, the number of spots, spot time, and spot overlap have greater effects than focus offset and beam current. The improved surface roughness has been obtained in both contouring scanning strategies. Furthermore, non-multispot contouring scanning strategy gives a lower surface roughness value and poorer geometrical accuracy than the multispot counterpart under the optimized conditions. These findings could be used as a guideline for selecting the contouring type used for specific industrial parts that are built using EBM. PMID:28937638

  18. Effect of melt surface depression on the vaporization rate of a metal heated by an electron beam

    International Nuclear Information System (INIS)

    Guilbaud, D.

    1995-01-01

    In order to produce high density vapor, a metal confined in a water cooled crucible is heated by an electron beam (eb). The energy transfer to the metal causes partial melting, forming a pool where the flow is driven by temperature induced buoyancy and capillary forces. Furthermore, when the vaporization rate is high, the free surface is depressed by the thrust of the vapor. The main objective of this paper is to analyse the combined effects of liquid flow and vapor condensation back on the liquid surface. This is done with TRIO-EF, a general purpose fluid mechanics finite element code. A suitable iterative scheme is used to calculate the free surface flow and the temperature field. The numerical simulation gives an insight about the influence of the free surface in heat transfer. The depression of the free surface induces strong effects on both liquid and vapor. As liquid is concerned, buoyancy convection in the pool is enhanced, the energy flux from electron beam is spread and constriction of heat flux under the eb spot is weakened. It results that heat transfer towards the crucible is reinforced. As vapor is concerned, its fraction that condenses back on the liquid surface is increased. These phenomena lead to a saturation of the net vaporization rate as the eb spot radius is reduced, at constant eb power. (author). 8 refs., 13 figs., 2 tabs

  19. Microstructure and mechanical properties of Al-Fe-V-Si aluminum alloy produced by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Shaobo; Zheng, Lijing, E-mail: zhenglijing@buaa.edu.cn; Peng, Hui; Zhang, Hu

    2016-04-06

    Atomized, pre-alloyed Al-8.5Fe-1.3V-1.7Si (wt%) powder was used to fabricate solid components by electron beam melting (EBM). The residual porosity, chemical composition, microstructure and mechanical properties have been investigated. Results show that the relative density of as-built alloy under the optimized processing parameters was 98.2%. Compare to the initial alloy powder, the EBM parts demonstrated a restricted aluminum loss (~1 wt%) and a quite low oxygen pickup. The microstructure of the deposits was non-uniform. The fusion zone and heat affected zone exhibited a large number of fine spherical Al{sub 12}(Fe,V){sub 3}Si particles (30–110 nm) distributed uniformly in the α-Al matrix. Some coarser Fe- and V-riched rectangle-like Al{sub m}Fe phase (m=4.0–4.4) with 100–400 nm in size was precipitated in the melting boundary zone. The microhardness of the EBM samples was 153 HV in average. The average ultimate tensile strength (UTS) reached 438 MPa with the elongation of 12%. A ductile fracture mode of the tensile specimens was also revealed.

  20. Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting

    Science.gov (United States)

    Murr, L. E.; Martinez, E.; Gaytan, S. M.; Ramirez, D. A.; Machado, B. I.; Shindo, P. W.; Martinez, J. L.; Medina, F.; Wooten, J.; Ciscel, D.; Ackelid, U.; Wicker, R. B.

    2011-11-01

    Microstructures and a microstructural, columnar architecture as well as mechanical behavior of as-fabricated and processed INCONEL alloy 625 components produced by additive manufacturing using electron beam melting (EBM) of prealloyed precursor powder are examined in this study. As-fabricated and hot-isostatically pressed ("hipped") [at 1393 K (1120 °C)] cylinders examined by optical metallography (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive (X-ray) spectrometry (EDS), and X-ray diffraction (XRD) exhibited an initial EBM-developed γ″ (bct) Ni3Nb precipitate platelet columnar architecture within columnar [200] textured γ (fcc) Ni-Cr grains aligned in the cylinder axis, parallel to the EBM build direction. Upon annealing at 1393 K (1120 °C) (hot-isostatic press (HIP)), these precipitate columns dissolve and the columnar, γ, grains recrystallized forming generally equiaxed grains (with coherent {111} annealing twins), containing NbCr2 laves precipitates. Microindentation hardnesses decreased from 2.7 to 2.2 GPa following hot-isostatic pressing ("hipping"), and the corresponding engineering (0.2 pct) offset yield stress decreased from 0.41 to 0.33 GPa, while the UTS increased from 0.75 to 0.77 GPa. However, the corresponding elongation increased from 44 to 69 pct for the hipped components.

  1. Hydrogen-Induced Phase Transformation and Microstructure Evolution for Ti-6Al-4V Parts Produced by Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Natalia Pushilina

    2018-04-01

    Full Text Available In this paper, phase transitions and microstructure evolution in titanium Ti-6Al-4V alloy parts produced by electron beam melting (EBM under hydrogenation was investigated. Hydrogenation was carried out at the temperature of 650 °C to the absolute hydrogen concentrations in the samples of 0.29, 0.58, and 0.90 wt. %. Comparative analysis of microstructure changes in Ti-6Al-4V alloy parts was performed using scanning electron microscopy (SEM, transmission electron microscopy (TEM, and X-ray diffraction (XRD. Furthermore, in-situ XRD was used to investigate the phase transitions in the samples during hydrogenation. The structure of Ti-6Al-4V parts produced by EBM is represented by the α phase plates with the transverse length of 0.2 μm, the β phase both in the form of plates and globular grains, and metastable α″ and ω phases. Hydrogenation to the concentration of 0.29 wt. % leads to the formation of intermetallic Ti3Al phase. The dimensions of intermetallic Ti3Al plates and their volume fraction increase significantly with hydrogen concentration up to 0.58 wt. % along with precipitation of nano-sized crystals of titanium δ hydrides. Individual Ti3Al plates decay into nanocrystals with increasing hydrogen concentration up to 0.9 wt. % accompanied by the increase of proportion and size of hydride plates. Hardness of EBM Ti-6Al-4V alloy decreases with hydrogen content.

  2. Thermal Modeling and Simulation of Electron Beam Melting for Rapid Prototyping on Ti6Al4V Alloys

    Science.gov (United States)

    Neira Arce, Alderson

    To be a viable solution for contemporary engineering challenges, the use of titanium alloys in a wider range of applications requires the development of new techniques and processes that are able to decrease production cost and delivery times. As a result, the use of material consolidation in a near-net-shape fashion, using dynamic techniques like additive manufacturing by electron beam selective melting EBSM represents a promising method for part manufacturing. However, a new product material development can be cost prohibitive, requiring the use of computer modeling and simulation as a way to decrease turnaround time. To ensure a proper representation of the EBSM process, a thermophysical material characterization and comparison was first performed on two Ti6Al4V powder feedstock materials prepared by plasma (PREP) and gas atomized (GA) processes. This evaluation comprises an evaluation on particle size distribution, density and powder surface area, collectively with the temperature dependence on properties such as heat capacity, thermal diffusivity, thermal conductivity and surface emissivity. Multiple techniques were employed in this evaluation, including high temperature differential scanning calorimetry (HT-DSC), laser flash analysis (LFA), infrared remote temperature analysis (IR-Thermography), laser diffraction, liquid and gas pycnometry using mercury and krypton adsorption respectively. This study was followed by the review of complementary strategies to simulate the temperature evolution during the EBSM process, using a finite element analysis package called COMSOL Multiphysics. Two alternatives dedicated to representing a moving heat source (electron beam) and the powder bed were developed using a step-by-step approximation initiative. The first method consisted of the depiction of a powder bed discretized on an array of domains, each one representing a static melt pool, where the moving heat source was illustrated by a series of time dependant selective

  3. Multi-physics modeling of single/multiple-track defect mechanisms in electron beam selective melting

    International Nuclear Information System (INIS)

    Yan, Wentao; Ge, Wenjun; Qian, Ya; Lin, Stephen; Zhou, Bin; Liu, Wing Kam; Lin, Feng; Wagner, Gregory J.

    2017-01-01

    Metallic powder bed-based additive manufacturing technologies have many promising attributes. The single track acts as one fundamental building unit, which largely influences the final product quality such as the surface roughness and dimensional accuracy. A high-fidelity powder-scale model is developed to predict the detailed formation processes of single/multiple-track defects, including the balling effect, single track nonuniformity and inter-track voids. These processes are difficult to observe in experiments; previous studies have proposed different or even conflicting explanations. Our study clarifies the underlying formation mechanisms, reveals the influence of key factors, and guides the improvement of fabrication quality of single tracks. Additionally, the manufacturing processes of multiple tracks along S/Z-shaped scan paths with various hatching distance are simulated to further understand the defects in complex structures. The simulations demonstrate that the hatching distance should be no larger than the width of the remelted region within the substrate rather than the width of the melted region within the powder layer. Thus, single track simulations can provide valuable insight for complex structures.

  4. An experimental and simulation study on build thickness dependent microstructure for electron beam melted Ti–6Al–4V

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Xipeng, E-mail: xptan1985@gmail.com [Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, HW1-01-05, 2A Nanyang Link, 637372 Singapore (Singapore); Kok, Yihong; Tan, Yu Jun [Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, HW1-01-05, 2A Nanyang Link, 637372 Singapore (Singapore); Vastola, Guglielmo, E-mail: vastolag@ihpc.a-star.edu.sg [Institute of High Performance Computing, A*Star, 1 Fusionopolis Way, #16-16 Connexis, 138632 Singapore (Singapore); Pei, Qing Xiang; Zhang, Gang; Zhang, Yong-Wei [Institute of High Performance Computing, A*Star, 1 Fusionopolis Way, #16-16 Connexis, 138632 Singapore (Singapore); Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai [Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, HW1-01-05, 2A Nanyang Link, 637372 Singapore (Singapore)

    2015-10-15

    Build thickness dependent microstructure of electron beam melted (EBM{sup ®}) Ti–6Al–4V has been investigated from both experiment and simulation using four block samples with thicknesses of 1, 5, 10 and 20 mm. We observe a mixed microstructure of alternate α/β with some α′ martensite inside the 1 mm-thick sample. By contrast, only the alternate α/β microstructure with both colony and basket-weave morphologies occurs inside the 5 mm-, 10 mm- and 20 mm-thick samples. It is found that β spacing is constantly increased with the build thickness, leading to an obvious decrease in microhardness. Finite element method (FEM) simulations show that cooling rates and thermal profiles during EBM process are favorable for the formation of martensite. Moreover, full-scale FEM simulations reveal that the average temperature inside the samples is higher as the build thickness increases. It suggests that martensitic decomposition is faster in thicker samples, which is in good agreement with the experimental observations. - Highlights: • Build geometry dependent microstructure and microhardness for EBM-built Ti–6Al–4V. • Phase evolution involved in EBM process. • FEM simulation of EBM process. • α′ martensite formation and its identification.

  5. Microstructure and mechanical properties of open-cellular biomaterials prototypes for total knee replacement implants fabricated by electron beam melting.

    Science.gov (United States)

    Murr, L E; Amato, K N; Li, S J; Tian, Y X; Cheng, X Y; Gaytan, S M; Martinez, E; Shindo, P W; Medina, F; Wicker, R B

    2011-10-01

    Total knee replacement implants consisting of a Co-29Cr-6Mo alloy femoral component and a Ti-6Al-4V tibial component are the basis for the additive manufacturing of novel solid, mesh, and foam monoliths using electron beam melting (EBM). Ti-6Al-4V solid prototype microstructures were primarily α-phase acicular platelets while the mesh and foam structures were characterized by α(')-martensite with some residual α. The Co-29Cr-6Mo containing 0.22% C formed columnar (directional) Cr(23)C(6) carbides spaced ~2 μm in the build direction, while HIP-annealed Co-Cr alloy exhibited an intrinsic stacking fault microstructure. A log-log plot of relative stiffness versus relative density for Ti-6Al-4V and Co-29Cr-6Mo open-cellular mesh and foams resulted in a fitted line with a nearly ideal slope, n = 2.1. A stress shielding design graph constructed from these data permitted mesh and foam implant prototypes to be fabricated for compatible bone stiffness. Copyright © 2011 Elsevier Ltd. All rights reserved.

  6. Impact of chemical polishing on surface roughness and dimensional quality of electron beam melting process (EBM) parts

    Science.gov (United States)

    Dolimont, Adrien; Rivière-Lorphèvre, Edouard; Ducobu, François; Backaert, Stéphane

    2018-05-01

    Additive manufacturing is growing faster and faster. This leads us to study the functionalization of the parts that are produced by these processes. Electron Beam melting (EBM) is one of these technologies. It is a powder based additive manufacturing (AM) method. With this process, it is possible to manufacture high-density metal parts with complex topology. One of the big problems with these technologies is the surface finish. To improve the quality of the surface, some finishing operations are needed. In this study, the focus is set on chemical polishing. The goal is to determine how the chemical etching impacts the dimensional accuracy and the surface roughness of EBM parts. To this end, an experimental campaign was carried out on the most widely used material in EBM, Ti6Al4V. Different exposure times were tested. The impact of these times on surface quality was evaluated. To help predicting the excess thickness to be provided, the dimensional impact of chemical polishing on EBM parts was estimated. 15 parts were measured before and after chemical machining. The improvement of surface quality was also evaluated after each treatment.

  7. Proliferation of mouse fibroblast-like and osteoblast-like cells on pure titanium films manufactured by electron beam melting.

    Science.gov (United States)

    Kawase, Mayu; Hayashi, Tatsuhide; Asakura, Masaki; Tomino, Masafumi; Mieki, Akimichi; Kawai, Tatsushi

    2016-10-01

    The physical characteristics and biological compatibility of surfaces produced by electron beam melting (EBM) are not well known. In particular, there are not many reports on biocompatibility qualities. In this study, pure Ti films were manufactured using EBM. While it is reported that moderately hydrophilic biomaterial surfaces display improved cell growth and biocompatibility, contact angle measurements on the EBM-produced pure Ti films showed slight hydrophobicity. Nonetheless, we found the cell count of both fibroblast-like cells (L929) and osteoblast-like cells (MC3T3-E1) increased on pure Ti films, especially the MC3T3-E1, which increased more than that of the control. In addition, the morphology of L929 and MC3T3-E1 was polygonal and spindle-shaped and the cytoskeleton was well developed in the pure Ti surface groups. Upon staining with Alizarin red S, a slight calcium deposition was observed and this level gradually rose to a remarkable level. These results indicate that pure Ti films manufactured by EBM have good biocompatibility and could be widely applied as biomedical materials in the near future. © 2016 International Federation for Cell Biology.

  8. Influence of cell shape on mechanical properties of Ti-6Al-4V meshes fabricated by electron beam melting method.

    Science.gov (United States)

    Li, S J; Xu, Q S; Wang, Z; Hou, W T; Hao, Y L; Yang, R; Murr, L E

    2014-10-01

    Ti-6Al-4V reticulated meshes with different elements (cubic, G7 and rhombic dodecahedron) in Materialise software were fabricated by additive manufacturing using the electron beam melting (EBM) method, and the effects of cell shape on the mechanical properties of these samples were studied. The results showed that these cellular structures with porosities of 88-58% had compressive strength and elastic modulus in the range 10-300MPa and 0.5-15GPa, respectively. The compressive strength and deformation behavior of these meshes were determined by the coupling of the buckling and bending deformation of struts. Meshes that were dominated by buckling deformation showed relatively high collapse strength and were prone to exhibit brittle characteristics in their stress-strain curves. For meshes dominated by bending deformation, the elastic deformation corresponded well to the Gibson-Ashby model. By enhancing the effect of bending deformation, the stress-strain curve characteristics can change from brittle to ductile (the smooth plateau area). Therefore, Ti-6Al-4V cellular solids with high strength, low modulus and desirable deformation behavior could be fabricated through the cell shape design using the EBM technique. Copyright © 2014 Acta Materialia Inc. All rights reserved.

  9. An experimental and simulation study on build thickness dependent microstructure for electron beam melted Ti–6Al–4V

    International Nuclear Information System (INIS)

    Tan, Xipeng; Kok, Yihong; Tan, Yu Jun; Vastola, Guglielmo; Pei, Qing Xiang; Zhang, Gang; Zhang, Yong-Wei; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2015-01-01

    Build thickness dependent microstructure of electron beam melted (EBM ® ) Ti–6Al–4V has been investigated from both experiment and simulation using four block samples with thicknesses of 1, 5, 10 and 20 mm. We observe a mixed microstructure of alternate α/β with some α′ martensite inside the 1 mm-thick sample. By contrast, only the alternate α/β microstructure with both colony and basket-weave morphologies occurs inside the 5 mm-, 10 mm- and 20 mm-thick samples. It is found that β spacing is constantly increased with the build thickness, leading to an obvious decrease in microhardness. Finite element method (FEM) simulations show that cooling rates and thermal profiles during EBM process are favorable for the formation of martensite. Moreover, full-scale FEM simulations reveal that the average temperature inside the samples is higher as the build thickness increases. It suggests that martensitic decomposition is faster in thicker samples, which is in good agreement with the experimental observations. - Highlights: • Build geometry dependent microstructure and microhardness for EBM-built Ti–6Al–4V. • Phase evolution involved in EBM process. • FEM simulation of EBM process. • α′ martensite formation and its identification

  10. Graded microstructure and mechanical properties of additive manufactured Ti–6Al–4V via electron beam melting

    International Nuclear Information System (INIS)

    Tan, Xipeng; Kok, Yihong; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2015-01-01

    Electron beam melting (EBM®)-built Ti–6Al–4V has increasingly shown great potential for orthopedic implant and aerospace applications in recent years. The microstructure and mechanical properties of EBM-built Ti–6Al–4V have been systematically investigated in this work. Its microstructure consists of columnar prior β grains delineated by wavy grain boundary α and transformed α/β structures with both cellular colony and basket-weave morphology as well as numerous singular α bulges within the prior β grains. The β phase is found to form as discrete flat rods embedded in continuous α phase and its volume fraction is determined to be ∼3.6%. Moreover, α′ martensite was not observed as it has decomposed into α and β phases. In particular, the α/β interface was studied in detail combined transmission electron microscopy with atom probe tomography. Of note is that graded Ti–6Al–4V microstructure i.e. both prior β grain width and β phase interspacing continuously increase with the build height, was observed, which mainly arises from the decreasing cooling rate. Furthermore, an increasingly pronounced strain hardening effect was also observed as the previously built layers undergo a longer annealing compared to the subsequent layers. As a result, graded mechanical properties of Ti–6Al–4V with degraded microhardness and tensile properties were found. A good agreement with the Hall–Petch relation indicates that the graded property takes place mainly due to the graded microstructure. In addition, this graded microstructure and mechanical properties were discussed based on a quantitative characterization

  11. Effect of Alkali-Acid-Heat Chemical Surface Treatment on Electron Beam Melted Porous Titanium and Its Apatite Forming Ability

    Directory of Open Access Journals (Sweden)

    Suzan Bsat

    2015-04-01

    Full Text Available Advanced additive manufacturing techniques such as electron beam melting (EBM, can produce highly porous structures that resemble the mechanical properties and structure of native bone. However, for orthopaedic applications, such as joint prostheses or bone substitution, the surface must also be bio-functionalized to promote bone growth. In the current work, EBM porous Ti6Al4V alloy was exposed to an alkali acid heat (AlAcH treatment to bio-functionalize the surface of the porous structure. Various molar concentrations (3, 5, 10M and immersion times (6, 24 h of the alkali treatment were used to determine optimal parameters. The apatite forming ability of the samples was evaluated using simulated body fluid (SBF immersion testing. The micro-topography and surface chemistry of AlAcH treated samples were evaluated before and after SBF testing using scanning electron microscopy and energy dispersive X-ray spectroscopy. The AlAcH treatment successfully modified the topographical and chemical characteristics of EBM porous titanium surface creating nano-topographical features ranging from 200–300 nm in size with a titania layer ideal for apatite formation. After 1 and 3 week immersion in SBF, there was no Ca or P present on the surface of as manufactured porous titanium while both elements were present on all AlAcH treated samples except those exposed to 3M, 6 h alkali treatment. An increase in molar concentration and/or immersion time of alkali treatment resulted in an increase in the number of nano-topographical features per unit area as well as the amount of titania on the surface.

  12. Effect of Alkali-Acid-Heat Chemical Surface Treatment on Electron Beam Melted Porous Titanium and Its Apatite Forming Ability.

    Science.gov (United States)

    Bsat, Suzan; Yavari, Saber Amin; Munsch, Maximilian; Valstar, Edward R; Zadpoor, Amir A

    2015-04-08

    Advanced additive manufacturing techniques such as electron beam melting (EBM), can produce highly porous structures that resemble the mechanical properties and structure of native bone. However, for orthopaedic applications, such as joint prostheses or bone substitution, the surface must also be bio-functionalized to promote bone growth. In the current work, EBM porous Ti6Al4V alloy was exposed to an alkali acid heat (AlAcH) treatment to bio-functionalize the surface of the porous structure. Various molar concentrations (3, 5, 10M) and immersion times (6, 24 h) of the alkali treatment were used to determine optimal parameters. The apatite forming ability of the samples was evaluated using simulated body fluid (SBF) immersion testing. The micro-topography and surface chemistry of AlAcH treated samples were evaluated before and after SBF testing using scanning electron microscopy and energy dispersive X-ray spectroscopy. The AlAcH treatment successfully modified the topographical and chemical characteristics of EBM porous titanium surface creating nano-topographical features ranging from 200-300 nm in size with a titania layer ideal for apatite formation. After 1 and 3 week immersion in SBF, there was no Ca or P present on the surface of as manufactured porous titanium while both elements were present on all AlAcH treated samples except those exposed to 3M, 6 h alkali treatment. An increase in molar concentration and/or immersion time of alkali treatment resulted in an increase in the number of nano-topographical features per unit area as well as the amount of titania on the surface.

  13. Results of the Electron-Beam Button Melting of very clean Ni-base superalloys for the identification of nonmetallic inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Hauner, F.; Stephan, H.; Stumpp, H.

    1986-02-01

    The reliability of components made of high strength materials is substantially influenced by their cleanliness. For example, the ductility, the fatigue-characteristics and the stress resistance of high strength alloys can be improved by increasing the cleanliness along with decreasing the inclusion size to below 25 ..mu..m. For the analysis of such high clean alloys with decreasing size of nonmetallic inclusions, the metallographic texting methods become troublesome and inexact for a dependable quality control. The Electron-Beam Button Melt Test offers a possibility for the examination and qualification of the small amounts of different inclusions in the high clean materials. During a process-controlled melting procedure, inclusions of high density sink to the bottom of a water-cooled copper crucible. Low density inclusions float to the pool surface and are concentrated in the upper center of the button by means of a controlled solidification of the melting pool. For the utilization of the process in the production quality control, development and research, we have developed the Electron-Beam Button Melting Furnace ES 1/07/30 B. In this paper we will present results of the application of the ES1/07/30 B. In this paper we will present results of the application of the ES 1/07/30 B to the EB-Button melting of the Ni-Base Superalloys IN718 and Astroloy. (orig.).

  14. Comparative Analysis of the Oxygen Supply and Viability of Human Osteoblasts in Three-Dimensional Titanium Scaffolds Produced by Laser-Beam or Electron-Beam Melting

    Directory of Open Access Journals (Sweden)

    Anika Jonitz-Heincke

    2013-11-01

    Full Text Available Synthetic materials for bone replacement must ensure a sufficient mechanical stability and an adequate cell proliferation within the structures. Hereby, titanium materials are suitable for producing patient-individual porous bone scaffolds by using generative techniques. In this in vitro study, the viability of human osteoblasts was investigated in porous 3D Ti6Al4V scaffolds, which were produced by electron-beam (EBM or laser-beam melting (LBM. For each examination, two cylindrical scaffolds (30 mm × 10 mm in size, 700 µm × 700 µm macropores were placed on each other and seeded with cells. The oxygen consumption and the acidification in the center of the structures were investigated by means of microsensors. Additionally, the synthesis of pro-collagen type 1 was analyzed. On the LBM titanium scaffolds, vital bone cells were detected in the center and in the periphery after 8 days of cultivation. In the EBM titanium constructs, however, vital cells were only visible in the center. During the cultivation period, the cells increasingly produced procollagen type 1 in both scaffolds. In comparison to the periphery, the oxygen content in the center of the scaffolds slightly decreased. Furthermore, a slight acidification of the medium was detectable. Compared to LBM, the EBM titanium scaffolds showed a less favorable behavior with regard to cell seeding.

  15. APPARATUS FOR ELECTRON BEAM HEATING CONTROL

    Science.gov (United States)

    Jones, W.H.; Reece, J.B.

    1962-09-18

    An improved electron beam welding or melting apparatus is designed which utilizes a high voltage rectifier operating below its temperature saturation region to decrease variations in electron beam current which normally result from the gas generated in such apparatus. (AEC)

  16. Studying the issues in the additive manufacturing of dental implants by Electron Beam MeltingRTM (EBM)

    Science.gov (United States)

    Jamshidinia, Mahdi

    properties of lattice abutments in response to a static compression load were analyzed. However, the mechanical behavior of a structure could be considerably different under cyclic loads where fatigue failure could occur at stresses far below the static failure stress. Therefore, experimental and numerical analyses were performed in order to investigate the fatigue properties of the lattice dental abutment. Beside the design of a structure, some numerical models were developed to investigate the effects of Electron Beam MeltingRTM (EBM) process parameters on the heat distribution and the mentioned issues such as surface roughness and residual stress. A moving electron beam heat source and the temperature dependent properties of Ti-6Al- 4V were used in order to provide a 3D thermal-fluid flow model of EBMRTM, where the influence of process parameters as well as fluid convection on heat distribution were studied. Also, a coupled Computational Fluid Dynamic (CFD) - Finite Element Method (FEM) model was developed for studying the heat and thermal stress distribution in EBMRTM. The coupled CFD-FEM model combines the ability of CFD in considering the effects of fluid convection with the ability of FEM in calculating the thermal stress. The influences of the spacing distance between the Ti-6Al-4V plates produced by EBMRTM on the heat accumulation and the resultant surface roughness were investigated numerically and experimentally. An equation was derived from experimental data to predict the values of surface roughness as a function of the spacing distance. Finally, the influence of a novel design of heat sinks on the minimization of anisotropy was investigated, where the heat sinks were built in-situ during the EBMRTM process. Three sets of coupons with different numbers of heat sinks were designed and produced by EBMRTM. Another set of coupons was produced without a heat sink for comparison purposes. The results of the study could be used as the supportive experimental

  17. Localized melt-scan strategy for site specific control of grain size and primary dendrite arm spacing in electron beam additive manufacturing

    International Nuclear Information System (INIS)

    Raghavan, Narendran; Simunovic, Srdjan; Dehoff, Ryan; Plotkowski, Alex; Turner, John; Kirka, Michael; Babu, Suresh

    2017-01-01

    In addition to design geometry, surface roughness, and solid-state phase transformation, solidification microstructure plays a crucial role in controlling the performance of additively manufactured components. Crystallographic texture, primary dendrite arm spacing (PDAS), and grain size are directly correlated to local solidification conditions. We have developed a new melt-scan strategy for inducing site specific, on-demand control of solidification microstructure. We were able to induce variations in grain size (30 μm–150 μm) and PDAS (4 μm - 10 μm) in Inconel 718 parts produced by the electron beam additive manufacturing system (Arcam ® ). A conventional raster melt-scan resulted in a grain size of about 600 μm. The observed variations in grain size with different melt-scan strategies are rationalized using a numerical thermal and solidification model which accounts for the transient curvature of the melt pool and associated thermal gradients and liquid-solid interface velocities. The refinement in grain size at high cooling rates (>10 4  K/s) is also attributed to the potential heterogeneous nucleation of grains ahead of the epitaxially growing solidification front. The variation in PDAS is rationalized using a coupled numerical-theoretical model as a function of local solidification conditions (thermal gradient and liquid-solid interface velocity) of the melt pool.

  18. Microstructures and wear properties of surface treated Ti–36Nb–2Ta–3Zr–0.35O alloy by electron beam melting (EBM)

    International Nuclear Information System (INIS)

    Chen, Zijin; Liu, Yong; Wu, Hong; Zhang, Weidong; Guo, Wei; Tang, Huiping; Liu, Nan

    2015-01-01

    Highlights: • Gum metal was firstly modified via electron beam melting method. • The surface hardness and the wear resistance of TNTZO alloys are significantly increased through EBM process. • The phase constitutions and microstructural features of EBM treated TNTZO alloys are sensitive to the processing parameters. • The relationship between the wear property and the surface microstructure of TNTZO alloy is discussed. - Abstract: Ti–36Nb–2Ta–3Zr–0.35O (wt.%) (TNTZO, also called gum metal) alloy was surface treated by electron beam melting (EBM), in order to improve wear properties. The microstructures and phase constitutions of the treated surface were characterized by optical microscopy (OM), scanning electron microscopy (SEM), grazing incidence X-ray diffraction (GIXD) and electron backscattered diffraction (EBSD). The results showed that the martensitic phase and dendrites were formed from the β phase alloy after the EBM treatment, and microstructures in the surface changed with the processing parameters. Compared with the untreated TNTZO alloy, the surface modified TNTZO alloys exhibited higher nano-hardness, 8.0 GPa, and the wear loss was also decreased apparently. The samples treated at a scanning speed of 0.5 m/s exhibited the highest wear resistance due to the fast cooling rate and the precipitation of acicular α″ phase. The relationship between the wear property and the surface microstructure of TNTZO alloy was discussed.

  19. Influence of Manufacturing Parameters on Microstructure and Hydrogen Sorption Behavior of Electron Beam Melted Titanium Ti-6Al-4V Alloy.

    Science.gov (United States)

    Pushilina, Natalia; Syrtanov, Maxim; Kashkarov, Egor; Murashkina, Tatyana; Kudiiarov, Viktor; Laptev, Roman; Lider, Andrey; Koptyug, Andrey

    2018-05-10

    Influence of manufacturing parameters (beam current from 13 to 17 mA, speed function 98 and 85) on microstructure and hydrogen sorption behavior of electron beam melted (EBM) Ti-6Al-4V parts was investigated. Optical and scanning electron microscopies as well as X-ray diffraction were used to investigate the microstructure and phase composition of EBM Ti-6Al-4V parts. The average α lath width decreases with the increase of the speed function at the fixed beam current (17 mA). Finer microstructure was formed at the beam current 17 mA and speed function 98. The hydrogenation of EBM Ti-6Al-4V parts was performed at the temperatures 500 and 650 °С at the constant pressure of 1 atm up to 0.3 wt %. The correlation between the microstructure and hydrogen sorption kinetics by EBM Ti-6Al-4V parts was demonstrated. Lower average hydrogen sorption rate at 500 °C was in the sample with coarser microstructure manufactured at the beam current 17 mA and speed function 85. The difference of hydrogen sorption kinetics between the manufactured samples at 650 °C was insignificant. The shape of the kinetics curves of hydrogen sorption indicates the phase transition α H + β H →β H .

  20. Influence of Manufacturing Parameters on Microstructure and Hydrogen Sorption Behavior of Electron Beam Melted Titanium Ti-6Al-4V Alloy

    Directory of Open Access Journals (Sweden)

    Natalia Pushilina

    2018-05-01

    Full Text Available Influence of manufacturing parameters (beam current from 13 to 17 mA, speed function 98 and 85 on microstructure and hydrogen sorption behavior of electron beam melted (EBM Ti-6Al-4V parts was investigated. Optical and scanning electron microscopies as well as X-ray diffraction were used to investigate the microstructure and phase composition of EBM Ti-6Al-4V parts. The average α lath width decreases with the increase of the speed function at the fixed beam current (17 mA. Finer microstructure was formed at the beam current 17 mA and speed function 98. The hydrogenation of EBM Ti-6Al-4V parts was performed at the temperatures 500 and 650 °С at the constant pressure of 1 atm up to 0.3 wt %. The correlation between the microstructure and hydrogen sorption kinetics by EBM Ti-6Al-4V parts was demonstrated. Lower average hydrogen sorption rate at 500 °C was in the sample with coarser microstructure manufactured at the beam current 17 mA and speed function 85. The difference of hydrogen sorption kinetics between the manufactured samples at 650 °C was insignificant. The shape of the kinetics curves of hydrogen sorption indicates the phase transition αH + βH→βH.

  1. A multi-component evaporation model for beam melting processes

    Science.gov (United States)

    Klassen, Alexander; Forster, Vera E.; Körner, Carolin

    2017-02-01

    In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

  2. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-02-21

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  3. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  4. Electron beam selectively seals porous metal filters

    Science.gov (United States)

    Snyder, J. A.; Tulisiak, G.

    1968-01-01

    Electron beam welding selectively seals the outer surfaces of porous metal filters and impedances used in fluid flow systems. The outer surface can be sealed by melting a thin outer layer of the porous material with an electron beam so that the melted material fills all surface pores.

  5. Electron beam melted Ti–6Al–4V: Microstructure, texture and mechanical behavior of the as-built and heat-treated material

    International Nuclear Information System (INIS)

    Formanoir, Charlotte de; Michotte, Sébastien; Rigo, Olivier; Germain, Lionel; Godet, Stéphane

    2016-01-01

    Electron Beam Melting (EBM), a powder bed additive layer manufacturing process, was used to produce Ti–6Al–4V specimens, whose microstructure, texture, and tensile properties were fully characterized. The microstructure, analyzed by optical microscopy, SEM/EBSD and X-ray diffraction, consists in fine α lamellae. Numerical reconstruction of the parent β phase highlighted the columnar morphology of the prior β grains, growing along the build direction upon solidification of the melt pool. The presence of grain boundary α GB along the boundaries of these prior β grains is indicative of the diffusive nature of the β→α phase transformation. Texture analysis of the reconstructed high temperature β phase revealed a strong <001> pole in the build direction. For mechanical characterization, tensile specimens were produced using two different build themes and along several build orientations, revealing that vertically built specimens exhibit a lower yield strength than those built horizontally. The effect of post processing, either mechanical or thermal, was extensively investigated. The influence of surface finish on tensile properties was clearly highlighted. Indeed, mechanical polishing induced an increase in ductility – due to the removal of critical surface defects – as well as a significant increase of the apparent yield strength – caused by the removal of a ~150 µm rough surface layer that can be considered as mechanically inefficient and not supporting any tensile load. Thermal post-treatments were performed on electron beam melted specimens, revealing that subtransus treatments induce very moderate microstructural changes, whereas supertransus treatments generate a considerably different type of microstructure, due to the fast β grain growth occurring above the transus. The heat treatments investigated in this work had a relatively moderate impact on the mechanical properties of the parts.

  6. Electron beam melted Ti–6Al–4V: Microstructure, texture and mechanical behavior of the as-built and heat-treated material

    Energy Technology Data Exchange (ETDEWEB)

    Formanoir, Charlotte de, E-mail: cdeforma@ulb.ac.be [4MAT, Université Libre de Bruxelles, 50 Avenue F.D. Roosevelt, 1050 Bruxelles (Belgium); Michotte, Sébastien; Rigo, Olivier [Sirris, T-ADD, 20 rue Auguste Piccard, 6041 Gosselies (Belgium); Germain, Lionel [Laboratoire d' Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR 7239, CNR /Université de Lorraine, F-57045 Metz (France); Laboratory of Excellence on Design of Alloy Metals for low-mAss Structures (' LabEx DAMAS' ), Université de Lorraine (France); Godet, Stéphane [4MAT, Université Libre de Bruxelles, 50 Avenue F.D. Roosevelt, 1050 Bruxelles (Belgium)

    2016-01-15

    Electron Beam Melting (EBM), a powder bed additive layer manufacturing process, was used to produce Ti–6Al–4V specimens, whose microstructure, texture, and tensile properties were fully characterized. The microstructure, analyzed by optical microscopy, SEM/EBSD and X-ray diffraction, consists in fine α lamellae. Numerical reconstruction of the parent β phase highlighted the columnar morphology of the prior β grains, growing along the build direction upon solidification of the melt pool. The presence of grain boundary α{sub GB} along the boundaries of these prior β grains is indicative of the diffusive nature of the β→α phase transformation. Texture analysis of the reconstructed high temperature β phase revealed a strong <001> pole in the build direction. For mechanical characterization, tensile specimens were produced using two different build themes and along several build orientations, revealing that vertically built specimens exhibit a lower yield strength than those built horizontally. The effect of post processing, either mechanical or thermal, was extensively investigated. The influence of surface finish on tensile properties was clearly highlighted. Indeed, mechanical polishing induced an increase in ductility – due to the removal of critical surface defects – as well as a significant increase of the apparent yield strength – caused by the removal of a ~150 µm rough surface layer that can be considered as mechanically inefficient and not supporting any tensile load. Thermal post-treatments were performed on electron beam melted specimens, revealing that subtransus treatments induce very moderate microstructural changes, whereas supertransus treatments generate a considerably different type of microstructure, due to the fast β grain growth occurring above the transus. The heat treatments investigated in this work had a relatively moderate impact on the mechanical properties of the parts.

  7. Corrosion Behavior in 3.5% NaCl Solutions of γ-TiAl Processed by Electron Beam Melting Process

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2015-12-01

    Full Text Available In this work, the corrosion behavior of γ-TiAl alloy produced by electron beam melting (EBM process in 3.5% NaCl solution was reported. The study has been performed using potentiodynamic polarization resistance and electrochemical impedance spectroscopy techniques and complemented by scanning electron microscopy investigations. All measurements were carried out after different periods of alloy exposure in the chloride solutions and at different temperatures. The results showed that the EBM produced γ-TiAl alloy has excellent corrosion resistance confirmed by the high values of polarization resistance and the low values of corrosion current and corrosion rate. With increase in immersion time, the corrosion potential moved to a higher positive value with a decrease in corrosion current and corrosion rate, which suggests an improvement in corrosion resistance. On the other hand, the increase of temperature was found to significantly increase the corrosion of the processed γ-TiAl alloy.

  8. Advanced electron beam techniques

    International Nuclear Information System (INIS)

    Hirotsu, Yoshihiko; Yoshida, Yoichi

    2007-01-01

    After 100 years from the time of discovery of electron, we now have many applications of electron beam in science and technology. In this report, we review two important applications of electron beam: electron microscopy and pulsed-electron beam. Advanced electron microscopy techniques to investigate atomic and electronic structures, and pulsed-electron beam for investigating time-resolved structural change are described. (author)

  9. Microstructure and Wear Properties of Electron Beam Melted Ti-6Al-4V Parts: A Comparison Study against As-Cast Form

    Directory of Open Access Journals (Sweden)

    Wei Quan Toh

    2016-11-01

    Full Text Available Ti-6Al-4V (Ti64 parts of varying thicknesses were additively manufactured (AM by the powder-bed-based electron beam melting (EBM technique. Microstructure and wear properties of these EBM-built Ti-6Al-4V parts have been investigated in comparison with conventionally cast Ti64 samples. Sliding wear tests were conducted using a ball-on-disc micro-tribometer under ambient conditions. Experimental results reveal that EBM-built Ti64 samples exhibited higher microhardness and an overall larger coefficient of friction as compared to the as-cast counterpart. Of interest is that the corresponding specific wear volumes were lower for EBM-built Ti64 samples, while the as-cast Ti64 showed the poorest wear resistance despite its lower coefficient of friction. Wear mechanisms were provided in terms of quantitative microstructural characterization and detailed analysis on coefficient of friction (COF curves.

  10. Hot rolling and annealing effects on the microstructure and mechanical properties of ODS austenitic steel fabricated by electron beam selective melting

    Science.gov (United States)

    Gao, Rui; Ge, Wen-jun; Miao, Shu; Zhang, Tao; Wang, Xian-ping; Fang, Qian-feng

    2016-03-01

    The grain morphology, nano-oxide particles and mechanical properties of oxide dispersion strengthened (ODS)-316L austenitic steel synthesized by electron beam selective melting (EBSM) technique with different post-working processes, were explored in this study. The ODS-316L austenitic steel with superfine nano-sized oxide particles of 30-40 nm exhibits good tensile strength (412 MPa) and large total elongation (about 51%) due to the pinning effect of uniform distributed oxide particles on dislocations. After hot rolling, the specimen exhibits a higher tensile strength of 482 MPa, but the elongation decreases to 31.8% owing to the introduction of high-density dislocations. The subsequent heat treatment eliminates the grain defects induced by hot rolling and increases the randomly orientated grains, which further improves the strength and ductility of EBSM ODS-316L steel.

  11. Influence of heat treatment on the mechanical and electrical characteristics of Ni0.5Ti0.5 alloy prepared by electron-beam melting

    International Nuclear Information System (INIS)

    Ammar, A.H.; Al-Buhairi, M.; Farag, A.A.M.; Al-Wajeeh, N.M.M.

    2013-01-01

    Nickel titanium alloys (Ni 0.5 Ti 0.5 ) were successfully produced from elemental Ni/Ti powders by electron-beam melting method and then subjected to annealing and aging treatment. Microstructure of the alloys was examined by XRD and SEM. The mechanical properties of the alloyed surface were examined. The microhardness was studied as a function of annealing temperature and time. It was found that the microhardness decreases with increasing annealing temperature until 660 °C after which the microhardness increases. Electrical resistance measurements were carried out in order to study the transformation behavior. The electrical measurements point out the importance of temperature dependence of Ni 0.5 Ti 0.5 electrical resistance for the identification of particular transformation. The influence of aging on the development of electrical resistivity was also investigated

  12. Electron beam silicon purification

    Energy Technology Data Exchange (ETDEWEB)

    Kravtsov, Anatoly [SIA ' ' KEPP EU' ' , Riga (Latvia); Kravtsov, Alexey [' ' KEPP-service' ' Ltd., Moscow (Russian Federation)

    2014-11-15

    Purification of heavily doped electronic grade silicon by evaporation of N-type impurities with electron beam heating was investigated in process with a batch weight up to 50 kilos. Effective temperature of the melt, an indicative parameter suitable for purification process characterization was calculated and appeared to be stable for different load weight processes. Purified material was successfully approbated in standard CZ processes of three different companies. Each company used its standard process and obtained CZ monocrystals applicable for photovoltaic application. These facts enable process to be successfully scaled up to commercial volumes (150-300 kg) and yield solar grade silicon. (copyright 2014 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  13. Build direction dependence of microstructure and high-temperature tensile property of Co–Cr–Mo alloy fabricated by electron beam melting

    International Nuclear Information System (INIS)

    Sun, Shi-Hai; Koizumi, Yuichiro; Kurosu, Shingo; Li, Yun-Ping; Matsumoto, Hiroaki; Chiba, Akihiko

    2014-01-01

    The microstructures and high-temperature tensile properties of a Co–28Cr–6Mo–0.23C–0.17N alloy fabricated by electron beam melting (EBM) with cylindrical axes deviating from the build direction by 0°, 45°, 55° and 90° were investigated. The preferred crystal orientations of the γ phase in the as-EBM-built samples with angles of 0°, 45°, 55° and 90° were near [0 0 1], [1 1 0], [1 1 1] and [1 0 0], respectively. M 23 C 6 precipitates (M = Cr, Mo or Si) were observed to align along the build direction with intervals of around 3 μm. The phase was completely transformed into a single ε-hexagonal close-packed (hcp) phase after aging treatment at 800 °C for 24 h, when lamellar colonies of M 2 N precipitates and the ε-hcp phase appeared in the matrix. Among the samples, the one built with 55° deviation had the highest ultimate tensile strength of 806 MPa at 700 °C. The relationship between the microstructure and the build direction dependence of mechanical properties suggested that the conditions of heat treatment to homogenize the microstructure throughout the height of the EBM-built object should be determined by taking into account the thermal history during the post-melt period of the EBM process, especially when the solid–solid transformation is sluggish

  14. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating.

    Science.gov (United States)

    Biemond, J E; Hannink, G; Verdonschot, N; Buma, P

    2013-03-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and bone implant contact specimens were implanted in the femoral condyle of goats. For mechanical push out tests to analyse mechanical implant fixation specimens were implanted in the iliac crest. The follow up periods were 4 (7 goats) and 15 weeks (7 goats). Both the SLM and EBM produced trabecular-like structures showed a variable bone ingrowth after 4 weeks. After 15 weeks good bone ingrowth was found in both implant types. Irrespective to the follow up period, and the presence of a coating, no histological differences in tissue reaction around SLM and EBM produced specimens was found. Histological no coating was detected at 4 and 15 weeks follow up. At both follow up periods the mechanical push out strength at the bone implant interface was significantly lower for the coated SLM specimens compared to the uncoated SLM specimens. The expected better ingrowth characteristics and mechanical fixation strength induced by the coating were not found. The lower mechanical strength of the coated specimens produced by SLM is a remarkable result, which might be influenced by the gross morphology of the specimens or the coating characteristics, indicating that further research is necessary.

  15. Long-term osseointegration of 3D printed CoCr constructs with an interconnected open-pore architecture prepared by electron beam melting.

    Science.gov (United States)

    Shah, Furqan A; Omar, Omar; Suska, Felicia; Snis, Anders; Matic, Aleksandar; Emanuelsson, Lena; Norlindh, Birgitta; Lausmaa, Jukka; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    In orthopaedic surgery, cobalt chromium (CoCr) based alloys are used extensively for their high strength and wear properties, but with concerns over stress shielding and bone resorption due to the high stiffness of CoCr. The structural stiffness, principally related to the bulk and the elastic modulus of the material, may be lowered by appropriate design modifications, to reduce the stiffness mismatch between metal/alloy implants and the adjacent bone. Here, 3D printed CoCr and Ti6Al4V implants of similar macro-geometry and interconnected open-pore architecture prepared by electron beam melting (EBM) were evaluated following 26week implantation in adult sheep femora. Despite higher total bone-implant contact for Ti6Al4V (39±4%) than CoCr (27±4%), bone formation patterns were similar, e.g., densification around the implant, and gradual ingrowth into the porous network, with more bone in the outer half (periphery) than the inner half (centre). Raman spectroscopy revealed no major differences in mineral crystallinity, the apatite-to-collagen ratio, or the carbonate-to-phosphate ratio. Energy dispersive X-ray spectroscopy showed similar Ca/P ratio of the interfacial tissue adjacent to both materials. Osteocytes made direct contact with CoCr and Ti6Al4V. While osteocyte density and distribution in the new-formed bone were largely similar for the two alloys, higher osteocyte density was observed at the periphery of the porous network for CoCr, attributable to slower remodelling and a different biomechanical environment. The results demonstrate the possibility to achieve bone ingrowth into open-pore CoCr constructs, and attest to the potential for fabricating customised osseointegrated CoCr implants for load-bearing applications. Although cobalt chromium (CoCr) based alloys are used extensively in orthopaedic surgery, stress shielding due to the high stiffness of CoCr is of concern. To reduce the stiffness mismatch between CoCr and bone, CoCr and Ti6Al4V implants having

  16. Effect of build geometry on the β-grain structure and texture in additive manufacture of Ti-6Al-4V by selective electron beam melting

    International Nuclear Information System (INIS)

    Antonysamy, A.A.; Meyer, J.; Prangnell, P.B.

    2013-01-01

    With titanium alloys, the solidification conditions in Additive Manufacturing (AM) frequently lead to coarse columnar β-grain structures. The effect of geometry on the variability in the grain structure and texture, seen in Ti-6Al-4V alloy components produced by Selective Electron Beam Melting (SEBM), has been investigated. Reconstruction of the primary β-phase, from α-phase EBSD data, has confirmed that in bulk sections where in-fill “hatching” is employed growth selection favours columnar grains aligned with an β direction normal to the deposited powder layers; this results in a coarse β-grain structure with a strong β fibre texture (up 8 x random) that can oscillate between a near random distribution around the fibre axis and cube reinforcement with build height. It is proposed that this behaviour is related to the highly elongated melt pool and the raster directions alternating between two orthogonal directions every layer, which on average favours grains with cube alignment. In contrast, the outline, or “contour”, pass produces a distinctly different grain structure and texture resulting in a skin layer on wall surfaces, where nucleation occurs off the surrounding powder and growth follows the curved surface of the melt pool. This structure becomes increasingly important in thin sections. Local heterogeneities have also been found within different section transitions, resulting from the growth of skin grain structures into thicker sections. Texture simulations have shown that the far weaker α-texture (∼ 3 x random), seen in the final product, arises from transformation on cooling occurring with a near random distribution of α-plates across the 12 variants possible from the Burgers relationship. - Highlights: • Distinctly different skin and bulk structures are produced by the contour and hatching passes. • Bulk sections contain coarse β-grains with a fibre texture in the build direction. • This oscillates between a random distribution

  17. Effect of build geometry on the β-grain structure and texture in additive manufacture of Ti-6Al-4V by selective electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Antonysamy, A.A., E-mail: alphons.antonysamy@GKNAerospace.com [Additive Manufacturing Centre, GKN Aerospace, P.O. Box 500, Golf Course Lane, Filton, BS34 9 AU (United Kingdom); Meyer, J., E-mail: jonathan.meyer@eads.com [EADS Innovation Works, 20A1 Building, Golf Course Lane, Filton, Bristol, BS997AR (United Kingdom); Prangnell, P.B., E-mail: philip.prangnell@manchester.ac.uk [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom)

    2013-10-15

    With titanium alloys, the solidification conditions in Additive Manufacturing (AM) frequently lead to coarse columnar β-grain structures. The effect of geometry on the variability in the grain structure and texture, seen in Ti-6Al-4V alloy components produced by Selective Electron Beam Melting (SEBM), has been investigated. Reconstruction of the primary β-phase, from α-phase EBSD data, has confirmed that in bulk sections where in-fill “hatching” is employed growth selection favours columnar grains aligned with an <001> {sub β} direction normal to the deposited powder layers; this results in a coarse β-grain structure with a strong < 001 > {sub β} fibre texture (up 8 x random) that can oscillate between a near random distribution around the fibre axis and cube reinforcement with build height. It is proposed that this behaviour is related to the highly elongated melt pool and the raster directions alternating between two orthogonal directions every layer, which on average favours grains with cube alignment. In contrast, the outline, or “contour”, pass produces a distinctly different grain structure and texture resulting in a skin layer on wall surfaces, where nucleation occurs off the surrounding powder and growth follows the curved surface of the melt pool. This structure becomes increasingly important in thin sections. Local heterogeneities have also been found within different section transitions, resulting from the growth of skin grain structures into thicker sections. Texture simulations have shown that the far weaker α-texture (∼ 3 x random), seen in the final product, arises from transformation on cooling occurring with a near random distribution of α-plates across the 12 variants possible from the Burgers relationship. - Highlights: • Distinctly different skin and bulk structures are produced by the contour and hatching passes. • Bulk sections contain coarse β-grains with a < 001 > fibre texture in the build direction. • This

  18. The Influence of As-Built Surface Conditions on Mechanical Properties of Ti-6Al-4V Additively Manufactured by Selective Electron Beam Melting

    Science.gov (United States)

    Sun, Y. Y.; Gulizia, S.; Oh, C. H.; Fraser, D.; Leary, M.; Yang, Y. F.; Qian, M.

    2016-03-01

    Achieving a high surface finish is a major challenge for most current metal additive manufacturing processes. We report the first quantitative study of the influence of as-built surface conditions on the tensile properties of Ti-6Al-4V produced by selective electron beam melting (SEBM) in order to better understand the SEBM process. Tensile ductility was doubled along with noticeable improvements in tensile strengths after surface modification of the SEBM-fabricated Ti-6Al-4V by chemical etching. The fracture surfaces of tensile specimens with different surface conditions were characterised and correlated with the tensile properties obtained. The removal of a 650- μm-thick surface layer by chemical etching was shown to be necessary to eliminate the detrimental influence of surface defects on mechanical properties. The experimental results and analyses underline the necessity to modify the surfaces of SEBM-fabricated components for structural applications, particularly for those components which contain complex internal concave and convex surfaces and channels.

  19. Interplay between cellular activity and three-dimensional scaffold-cell constructs with different foam structure processed by electron beam melting.

    Science.gov (United States)

    Nune, Krishna C; Misra, R Devesh K; Gaytan, Sara M; Murr, Lawrence E

    2015-05-01

    The cellular activity, biological response, and consequent integration of scaffold-cell construct in the physiological system are governed by the ability of cells to adhere, proliferate, and biomineralize. In this regard, we combine cellular biology and materials science and engineering to fundamentally elucidate the interplay between cellular activity and interconnected three-dimensional foamed architecture obtained by a novel process of electron beam melting and computational tools. Furthermore, the organization of key proteins, notably, actin, vinclulin, and fibronectin, involved in cellular activity and biological functions and relationship with the structure was explored. The interconnected foamed structure with ligaments was favorable to cellular activity that includes cell attachment, proliferation, and differentiation. The primary rationale for favorable modulation of cellular functions is that the foamed structure provided a channel for migration and communication between cells leading to highly mineralized extracellular matrix (ECM) by the differentiating osteoblasts. The filopodial interaction amongst cells on the ligaments was a governing factor in the secretion of ECM, with consequent influence on maturation and mineralization. © 2014 Wiley Periodicals, Inc.

  20. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting.

    Science.gov (United States)

    Zhao, S; Li, S J; Hou, W T; Hao, Y L; Yang, R; Misra, R D K

    2016-06-01

    Additive manufacturing technique is a promising approach for fabricating cellular bone substitutes such as trabecular and cortical bones because of the ability to adjust process parameters to fabricate different shapes and inner structures. Considering the long term safe application in human body, the metallic cellular implants are expected to exhibit superior fatigue property. The objective of the study was to study the influence of cell shape on the compressive fatigue behavior of Ti-6Al-4V mesh arrays fabricated by electron beam melting. The results indicated that the underlying fatigue mechanism for the three kinds of meshes (cubic, G7 and rhombic dodecahedron) is the interaction of cyclic ratcheting and fatigue crack growth on the struts, which is closely related to cumulative effect of buckling and bending deformation of the strut. By increasing the buckling deformation on the struts through cell shape design, the cyclic ratcheting rate of the meshes during cyclic deformation was decreased and accordingly, the compressive fatigue strength was increased. With increasing bending deformation of struts, fatigue crack growth in struts contributed more to the fatigue damage of meshes. Rough surface and pores contained in the struts significantly deteriorated the compressive fatigue strength of the struts. By optimizing the buckling and bending deformation through cell shape design, Ti-6Al-4V alloy cellular solids with high fatigue strength and low modulus can be fabricated by the EBM technique. Copyright © 2016 Elsevier Ltd. All rights reserved.

  1. Skull Bone Defects Reconstruction with Custom-Made Titanium Graft shaped with Electron Beam Melting Technology: Preliminary Experience in a Series of Ten Patients.

    Science.gov (United States)

    Francaviglia, Natale; Maugeri, Rosario; Odierna Contino, Antonino; Meli, Francesco; Fiorenza, Vito; Costantino, Gabriele; Giammalva, Roberto Giuseppe; Iacopino, Domenico Gerardo

    2017-01-01

    Cranioplasty represents a challenge in neurosurgery. Its goal is not only plastic reconstruction of the skull but also to restore and preserve cranial function, to improve cerebral hemodynamics, and to provide mechanical protection of the neural structures. The ideal material for the reconstructive procedures and the surgical timing are still controversial. Many alloplastic materials are available for performing cranioplasty and among these, titanium still represents a widely proven and accepted choice. The aim of our study was to present our preliminary experience with a "custom-made" cranioplasty, using electron beam melting (EBM) technology, in a series of ten patients. EBM is a new sintering method for shaping titanium powder directly in three-dimensional (3D) implants. To the best of our knowledge this is the first report of a skull reconstruction performed by this technique. In a 1-year follow-up no postoperative complications have been observed and good clinical and esthetic outcomes were achieved. Costs higher than those for other types of titanium mesh, a longer production process, and the greater expertise needed for this technique are compensated by the achievement of most complex skull reconstructions with a shorter operative time.

  2. Mechanical behavior of Ti-Ta-based surface alloy fabricated on TiNi SMA by pulsed electron-beam melting of film/substrate system

    Science.gov (United States)

    Meisner, S. N.; Yakovlev, E. V.; Semin, V. O.; Meisner, L. L.; Rotshtein, V. P.; Neiman, A. A.; D'yachenko, F.

    2018-04-01

    The physical-mechanical properties of the Ti-Ta based surface alloy with thickness up to ∼2 μm fabricated through the multiple (up to 20 cycles) alternation of magnetron deposition of Ti70Ta30 (at.%) thin (50 nm) films and their liquid-phase mixing with the NiTi substrate by microsecond low-energy, high current pulsed electron beam (LEHCPEB: ≤15 keV, ∼2 J/cm2) are presented. Two types of NiTi substrates (differing in the methods of melting alloys) were pretreated with LEHCPEB to improve the adhesion of thin-film coating and to protect it from local delimitation because of the surface cratering under pulsed melting. The methods used in the research include nanoindentation, transmission electron microscopy, and depth profile analysis of nanohardness, Vickers hardness, elastic modulus, depth recovery ratio, and plasticity characteristic as a function of indentation depth. For comparison, similar measurements were carried out with NiTi substrates in the initial state and after LEHCPEB pretreatment, as well as on "Ti70Ta30(1 μm) coating/NiTi substrate" system. It was shown that the upper surface layer in both NiTi substrates is the same in properties after LEHCPEB pretreatment. Our data suggest that the type of multilayer surface structure correlates with its physical-mechanical properties. For NiTi with the Ti-Ta based surface alloy ∼1 μm thick, the highest elasticity falls on the upper submicrocrystalline layer measuring ∼0.2 μm and consisting of two Ti-Ta based phases: α‧‧ martensite (a = 0.475 nm, b = 0.323 nm, c = 0.464 nm) and β austenite (a = 0.327 nm). Beneath the upper layer there is an amorphous sublayer followed by underlayers with coarse (>20 nm) and fine (<20 nm) average grain sizes which provide a gradual transition of the mechanical parameters to the values of the NiTi substrate.

  3. Electron beam welding

    International Nuclear Information System (INIS)

    Schwartz, M.M.

    1974-01-01

    Electron-beam equipment is considered along with fixed and mobile electron-beam guns, questions of weld environment, medium and nonvacuum welding, weld-joint designs, tooling, the economics of electron-beam job shops, aspects of safety, quality assurance, and repair. The application of the process in the case of individual materials is discussed, giving attention to aluminum, beryllium, copper, niobium, magnesium, molybdenum, tantalum, titanium, metal alloys, superalloys, and various types of steel. Mechanical-property test results are examined along with the areas of application of electron-beam welding

  4. Integrated control system for electron beam processes

    Science.gov (United States)

    Koleva, L.; Koleva, E.; Batchkova, I.; Mladenov, G.

    2018-03-01

    The ISO/IEC 62264 standard is widely used for integration of the business systems of a manufacturer with the corresponding manufacturing control systems based on hierarchical equipment models, functional data and manufacturing operations activity models. In order to achieve the integration of control systems, formal object communication models must be developed, together with manufacturing operations activity models, which coordinate the integration between different levels of control. In this article, the development of integrated control system for electron beam welding process is presented as part of a fully integrated control system of an electron beam plant, including also other additional processes: surface modification, electron beam evaporation, selective melting and electron beam diagnostics.

  5. Evaluation of biological properties of electron beam melted Ti6Al4V implant with biomimetic coating in vitro and in vivo.

    Directory of Open Access Journals (Sweden)

    Xiang Li

    Full Text Available BACKGROUND: High strength porous titanium implants are widely used for the reconstruction of craniofacial defects because of their similar mechanical properties to those of bone. The recent introduction of electron beam melting (EBM technique allows a direct digitally enabled fabrication of patient specific porous titanium implants, whereas both their in vitro and in vivo biological performance need further investigation. METHODS: In the present study, we fabricated porous Ti6Al4V implants with controlled porous structure by EBM process, analyzed their mechanical properties, and conducted the surface modification with biomimetic approach. The bioactivities of EBM porous titanium in vitro and in vivo were evaluated between implants with and without biomimetic apatite coating. RESULTS: The physical property of the porous implants, containing the compressive strength being 163 - 286 MPa and the Young's modulus being 14.5-38.5 GPa, is similar to cortical bone. The in vitro culture of osteoblasts on the porous Ti6Al4V implants has shown a favorable circumstance for cell attachment and proliferation as well as cell morphology and spreading, which were comparable with the implants coating with bone-like apatite. In vivo, histological analysis has obtained a rapid ingrowth of bone tissue from calvarial margins toward the center of bone defect in 12 weeks. We observed similar increasing rate of bone ingrowth and percentage of bone formation within coated and uncoated implants, all of which achieved a successful bridging of the defect in 12 weeks after the implantation. CONCLUSIONS: This study demonstrated that the EBM porous Ti6Al4V implant not only reduced the stress-shielding but also exerted appropriate osteoconductive properties, as well as the apatite coated group. The results opened up the possibility of using purely porous titanium alloy scaffolds to reconstruct specific bone defects in the maxillofacial and orthopedic fields.

  6. Beam electron microprobe

    CERN Document Server

    Stoller, D; Muterspaugh, M W; Pollock, R E

    1999-01-01

    A beam profile monitor based on the deflection of a probe electron beam by the electric field of a stored, electron-cooled proton beam is described and first results are presented. Electrons were transported parallel to the proton beam by a uniform longitudinal magnetic field. The probe beam may be slowly scanned across the stored beam to determine its intensity, position, and size. Alternatively, it may be scanned rapidly over a narrow range within the interior of the stored beam for continuous observation of the changing central density during cooling. Examples of a two dimensional charge density profile obtained from a raster scan and of a cooling alignment study illustrate the scope of measurements made possible by this device.

  7. Electron beam welding

    International Nuclear Information System (INIS)

    Gabbay, M.

    1972-01-01

    The bead characteristics and the possible mechanisms of the electron beam penetration are presented. The different welding techniques are exposed and the main parts of an electron beam welding equipment are described. Some applications to nuclear, spatial and other industries are cited [fr

  8. A directly heated electron beam line source

    International Nuclear Information System (INIS)

    Iqbal, M.; Masood, K.; Rafiq, M.; Chaudhry, M.A.

    2002-05-01

    A 140-mm cathode length, Electron Beam Line Source with a high degree of focusing of the beam is constructed. The design principles and basic characteristic considerations for electron beam line source consists of parallel plate electrode geometric array as well as a beam power of 35kW are worked out. The dimensions of the beam at the work site are 1.25xl00mm. The gun is designed basically for the study of evaporation and deposition characteristic of refractory metals for laboratory use. However, it may be equally used for melting and casting of these metals. (author)

  9. Electron-beam lithography

    International Nuclear Information System (INIS)

    Harriott, L.; Liddle, A.

    1997-01-01

    As part of a commemorative series of articles to mark the hundredth anniversary of the discovery of the electron, this article describes the use of electron beams to write features on silicon wafers. Recent advances in electron beam lithography, as it is known, could enable this technology to be used for the mass manufacture of silicon chips. The validation of space-charge optimization and evaluation of printing techniques is underway. (UK)

  10. Electron beam lithography

    International Nuclear Information System (INIS)

    Harriott, L.; Liddle, A.

    1997-01-01

    As part of a commemorative series of articles to mark the hundredth anniversary of the discovery of the electron, this article describes the use of electron beams to write features on silicon wafers. Recent advances in electron beam lithography, as it is known, could enable this technology to be used for the mass manufacture of silicon chips. The validation of space-charge optimization and evaluation of printing techniques is underway. 5 figs

  11. MODULATED PLASMA ELECTRON BEAMS

    Energy Technology Data Exchange (ETDEWEB)

    Stauffer, L. H.

    1963-08-15

    Techniques have been developed for producing electron beams of two amperes or more, from a plasma within a hollow cathode. Electron beam energies of 20 kilovolts are readily obtained and power densities of the order of 10,000 kilowatts per square inch can be obtained with the aid of auxiliary electromagnetic focusing. An inert gas atmosphere of a few microns pressure is used to initiate and maintain the beam. Beam intensity increases with both gas pressure and cathode potential but may be controlled by varying the potential of an internal electrode. Under constant pressure and cathode potential the beam intensity may be varied over a wide range by adjusting the potential of the internal control electrode. The effects of cathode design on the volt-ampere characteristics of the beam and the design of control electrodes are described. Also, performance data in both helium and argon are given. A tentative theory of the origin of electrons and of beam formation is proposed. Applications to vacuum metallurgy and to electron beam welding are described and illustrated. (auth)

  12. Orthogonal cutting of laser beam melted parts

    Science.gov (United States)

    Götze, Elisa; Zanger, Frederik; Schulze, Volker

    2018-05-01

    The finishing process of parts manufactured by laser beam melting is of high concern due to the lack of surface accuracy. Therefore, the focus of this work lies on the influence of the build-up direction of the parts and their effect on the finishing process. The orthogonal cutting reveals findings in the fields of chip formation, involved forces and temperatures appearing during machining. In the investigations, the cutting depth was varied between 0.05 and 0.15 mm representing a finishing process and the cutting velocity ranges from 30 to 200 m/min depending on the material. The experiments contain the materials stainless steel (AISI 316L), titanium (Ti6Al4V) and nickel-base alloy (IN718). The two materials named latter are of high interest in the aerospace sector and at the same time titanium is used in the medical field due to its biocompatibility. For the materials IN718 and Ti6Al4V a negative rake angle of -7.5° and for stainless steel a rake angle of 12.5° are chosen for the cutting experiments. The results provide the base for processing strategies. Therefore, the specimens were solely laser beam melted without post-processing like heat treatment. The evaluation of the experiments shows that an increase in cutting speed has different effects depending on the material. For stainless steel the measured forces regarding the machining direction to the layers approach the same values. In contrast, the influence of the layers regarding the forces appearing during orthogonal cutting of the materials IN718 and Ti6Al4V differ for lower cutting speeds.

  13. Electron beams and applications

    International Nuclear Information System (INIS)

    Haouat, G.; Couillaud, C.

    1998-01-01

    Studies of the physical properties of the ELSA-linac electron beam are presented. They include measurements of the characteristic beam parameter and analyzes of the beam transport using simulation codes. The aim of these studies is to determine the best conditions for production of intense and very short electron bunches and to optimize the transport of space-charge dominated beams. Precise knowledge of the transport dynamics allows to produce beams with the required characteristics for light production in Free-Electron Laser (FEL), and to give a good description of energy-transfer phenomena between electrons and photons in the wriggler. The particular features of ELSA authorize studies of high-intensity, high-brightness beam properties, especially the halo surrounding the dense core of the electron bunches, which is formed by the space charge effects. It is also shown that the ELSA facility is well suited for the fabrication of very short γ and X-rays sources for applied research in nuclear and plasma physics, or for time response studies of fast detectors. (author)

  14. Electron Beam Ion Sources

    CERN Document Server

    Zschornacka, G.; Thorn, A.

    2013-12-16

    Electron beam ion sources (EBISs) are ion sources that work based on the principle of electron impact ionization, allowing the production of very highly charged ions. The ions produced can be extracted as a DC ion beam as well as ion pulses of different time structures. In comparison to most of the other known ion sources, EBISs feature ion beams with very good beam emittances and a low energy spread. Furthermore, EBISs are excellent sources of photons (X-rays, ultraviolet, extreme ultraviolet, visible light) from highly charged ions. This chapter gives an overview of EBIS physics, the principle of operation, and the known technical solutions. Using examples, the performance of EBISs as well as their applications in various fields of basic research, technology and medicine are discussed.

  15. Electron beam processing system

    International Nuclear Information System (INIS)

    Kashiwagi, Masayuki

    2004-01-01

    Electron beam Processing Systems (EPS) are used as useful and powerful tools in many industrial application fields such as the production of cross-linked wire, rubber tire, heat shrinkable film and tubing, curing, degradation of polymers, sterilization and environmental application. In this paper, the feature and application fields, the selection of machine ratings and safety measures of EPS will be described. (author)

  16. Analyser of sweeping electron beam

    International Nuclear Information System (INIS)

    Strasser, A.

    1993-01-01

    The electron beam analyser has an array of conductors that can be positioned in the field of the sweeping beam, an electronic signal treatment system for the analysis of the signals generated in the conductors by the incident electrons and a display for the different characteristics of the electron beam

  17. Electron Beam Generation in Tevatron Electron Lenses

    International Nuclear Information System (INIS)

    Kamerdzhiev, V.; Kuznetsov, G.; Shiltsev, V.; Solyak, N.; Tiunov, M.

    2006-01-01

    New type of high perveance electron guns with convex cathode has been developed. Three guns described in this article are built to provide transverse electron current density distributions needed for Electron Lenses for beam-beam compensation in the Tevatron collider. The current distribution can be controlled either by the gun geometry or by voltage on a special control electrode located near cathode. We present the designs of the guns and report results of beam measurements on the test bench. Because of their high current density and low transverse temperature of electrons, electron guns of this type can be used in electron cooling and beam-beam compensation devices

  18. Electron beam generation in Tevatron electron lenses

    International Nuclear Information System (INIS)

    Kamerdzhiev, V.; Kuznetsov, G.; Shiltsev, V.; Solyak, N.; Tiunov, M.

    2006-01-01

    New type of high perveance electron guns with convex cathode has been developed. Three guns described in this article are built to provide transverse electron current density distributions needed for Electron Lenses for beam-beam compensation in the Tevatron collider. The current distribution can be controlled either by the gun geometry or by voltage on a special control electrode located near cathode. We present the designs of the guns and report results of beam measurements on the test bench. Because of their high current density and low transverse temperature of electrons, electron guns of this type can be used in electron cooling and beam-beam compensation devices

  19. Electron beams in radiation therapy

    International Nuclear Information System (INIS)

    Bruinvis, I.A.D.

    1987-01-01

    Clinical electron beams in interaction with beam flattening and collimating devices are studied, in order to obtain the means for adequate electron therapy. A treatment planning method for arbitrary field shapes is developed that takes the properties of the collimated electron beams into account. An electron multiple-scattering model is extended to incorporate a model for the loss of electrons with depth, in order to improve electron beam dose planning. A study of ionisation measurements in two different phantom materials yields correction factors for electron beam dosimetry. (Auth.)

  20. Electron beam instabilities in gyrotron beam tunnels

    International Nuclear Information System (INIS)

    Pedrozzi, M.; Alberti, S.; Hogge, J.P.; Tran, M.Q.; Tran, T.M.

    1997-10-01

    Electron beam instabilities occurring in a gyrotron electron beam can induce an energy spread which might significantly deteriorate the gyrotron efficiency. Three types of instabilities are considered to explain the important discrepancy found between the theoretical and experimental efficiency in the case of quasi-optical gyrotrons (QOG): the electron cyclotron maser instability, the Bernstein instability and the Langmuir instability. The low magnetic field gradient in drift tubes of QOG makes that the electron cyclotron maser instability can develop in the drift tube at very low electron beam currents. Experimental measurements show that with a proper choice of absorbing structures in the beam tunnel, this instability can be suppressed. At high beam currents, the electrostatic Bernstein instability can induce a significant energy spread at the entrance of the interaction region. The induced energy spread scales approximately linearly with the electron beam density and for QOG one observes that the beam density is significantly higher than the beam density of an equivalent cylindrical cavity gyrotron. (author) figs., tabs., refs

  1. Focused ion beam structuring of low melting polymeric materials

    International Nuclear Information System (INIS)

    Schmied, R.

    2014-01-01

    strategy was applied for the preparation of ultra-thin lamellas for transmission electron microscopy. The results revealed that the new approach is capable of preserving 10nm thick polymeric interface layers without delamination and / or chemical intermixing of adjacent layers. The successful reduction of chemical damage with increased morphological stabilities by application of the alternative patterning strategy pushes the combination of FIB processing with low melting polymers towards the unavoidable, intrinsic limit of single ion beam pulses. In consequence, this new approach is expected to open new possibilities for FIB-related soft matter processing, which in the past has often been considered to be complicated or even impossible. (author) [de

  2. Relativistic electron beams above thunderclouds

    DEFF Research Database (Denmark)

    Füellekrug, M.; Roussel-Dupre, R.; Symbalisty, E. M. D.

    2011-01-01

    Non-luminous relativistic electron beams above thunderclouds have been detected by the radio signals of low frequency similar to 40-400 kHz which they radiate. The electron beams occur similar to 2-9 ms after positive cloud-to-ground lightning discharges at heights between similar to 22-72 km above...... thunderclouds. Intense positive lightning discharges can also cause sprites which occur either above or prior to the electron beam. One electron beam was detected without any luminous sprite which suggests that electron beams may also occur independently of sprites. Numerical simulations show that beams...... of electrons partially discharge the lightning electric field above thunderclouds and thereby gain a mean energy of similar to 7MeV to transport a total charge of similar to-10mC upwards. The impulsive current similar to 3 x 10(-3) Am-2 associated with relativistic electron beams above thunderclouds...

  3. Influence of heat treatment on the mechanical and electrical characteristics of Ni{sub 0.5}Ti{sub 0.5} alloy prepared by electron-beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Ammar, A.H. [Thin Film Laboratory, Physics Department, Faculty of Education, Ain Shams University (Egypt); Physics Department, Faculty of Science and Arts, Al-Ola, Taibah University (Saudi Arabia); Al-Buhairi, M. [Physics Department, Faculty of Science, Taiz University (Yemen); Farag, A.A.M., E-mail: alaafaragg@yahoo.com [Thin Film Laboratory, Physics Department, Faculty of Education, Ain Shams University (Egypt); Al-Wajeeh, N.M.M. [Physics Department, Faculty of Science, Taiz University (Yemen)

    2013-06-15

    Nickel titanium alloys (Ni{sub 0.5}Ti{sub 0.5}) were successfully produced from elemental Ni/Ti powders by electron-beam melting method and then subjected to annealing and aging treatment. Microstructure of the alloys was examined by XRD and SEM. The mechanical properties of the alloyed surface were examined. The microhardness was studied as a function of annealing temperature and time. It was found that the microhardness decreases with increasing annealing temperature until 660 °C after which the microhardness increases. Electrical resistance measurements were carried out in order to study the transformation behavior. The electrical measurements point out the importance of temperature dependence of Ni{sub 0.5}Ti{sub 0.5} electrical resistance for the identification of particular transformation. The influence of aging on the development of electrical resistivity was also investigated.

  4. Compact electron beam focusing column

    Science.gov (United States)

    Persaud, Arun; Leung, Ka-Ngo; Reijonen, Jani

    2001-12-01

    A novel design for an electron beam focusing column has been developed at LBNL. The design is based on a low-energy spread multicusp plasma source which is used as a cathode for electron beam production. The focusing column is 10 mm in length. The electron beam is focused by means of electrostatic fields. The column is designed for a maximum voltage of 50 kV. Simulations of the electron trajectories have been performed by using the 2D simulation code IGUN and EGUN. The electron temperature has also been incorporated into the simulations. The electron beam simulations, column design and fabrication will be discussed in this presentation.

  5. Ultrafast Melting of Carbon Induced by Intense Proton Beams

    International Nuclear Information System (INIS)

    Pelka, A.; Guenther, M. M.; Harres, K.; Otten, A.; Roth, M.; Gregori, G.; Gericke, D. O.; Vorberger, J.; Glenzer, S. H.; Kritcher, A. L.; Heathcote, R.; Li, B.; Neely, D.; Kugland, N. L.; Niemann, C.; Makita, M.; Riley, D.; Mithen, J.; Schaumann, G.; Schollmeier, M.

    2010-01-01

    Laser-produced proton beams have been used to achieve ultrafast volumetric heating of carbon samples at solid density. The isochoric melting of carbon was probed by a scattering of x rays from a secondary laser-produced plasma. From the scattering signal, we have deduced the fraction of the material that was melted by the inhomogeneous heating. The results are compared to different theoretical approaches for the equation of state which suggests modifications from standard models.

  6. Device for electron beam machining

    International Nuclear Information System (INIS)

    Panzer, S.; Ardenne, T. von; Liebergeld, H.

    1984-01-01

    The invention concerns a device for electron beam machining, in particular welding. It is aimed at continuous operation of the electron irradiation device. This is achieved by combining the electron gun with a beam guiding chamber, to which vacuum chambers are connected. The working parts to be welded can be arranged in the latter

  7. Cornell electron beam ion source

    International Nuclear Information System (INIS)

    Kostroun, V.O.; Ghanbari, E.; Beebe, E.N.; Janson, S.W.

    1981-01-01

    An electron beam ion source (EBIS) for the production of low energy, multiply charged ion beams to be used in atomic physics experiments has been designed and constructed. An external high perveance electron gun is used to launch the electron beam into a conventional solenoid. Novel features of the design include a distributed sputter ion pump to create the ultrahigh vacuum environment in the ionization region of the source and microprocessor control of the axial trap voltage supplies

  8. Intense electron and ion beams

    CERN Document Server

    Molokovsky, Sergey Ivanovich

    2005-01-01

    Intense Ion and Electron Beams treats intense charged-particle beams used in vacuum tubes, particle beam technology and experimental installations such as free electron lasers and accelerators. It addresses, among other things, the physics and basic theory of intense charged-particle beams; computation and design of charged-particle guns and focusing systems; multiple-beam charged-particle systems; and experimental methods for investigating intense particle beams. The coverage is carefully balanced between the physics of intense charged-particle beams and the design of optical systems for their formation and focusing. It can be recommended to all scientists studying or applying vacuum electronics and charged-particle beam technology, including students, engineers and researchers.

  9. Electron beam irradiating device

    Energy Technology Data Exchange (ETDEWEB)

    Shinohara, K

    1969-12-20

    The efficiency of an electron beam irradiating device is heightened by improving the irradiation atmosphere and the method of cooling the irradiation window. An irradiation chamber one side of which incorporates the irradiation windows provided at the lower end of the scanner is surrounded by a suitable cooling system such as a coolant piping network so as to cool the interior of the chamber which is provided with circulating means at each corner to circulate and thus cool an inert gas charged therewithin. The inert gas, chosen from a group of such gases which will not deleteriously react with the irradiating equipment, forms a flowing stream across the irradiation window to effect its cooling and does not contaminate the vacuum exhaust system or oxidize the filament when penetrating the equipment through any holes which the foil at the irradiation window may incur during the irradiating procedure.

  10. Electron beam-cured coating

    International Nuclear Information System (INIS)

    Kishi, Naoyuki

    1976-01-01

    The method for hardening coatings by the irradiation with electron beams is reviewed. The report is divided into seven parts, namely 1) general description and characteristics of electron beam-cured coating, 2) radiation sources of curing, 3) hardening conditions and reaction behaviour, 4) uses and advantages, 5) latest trends of the industry, 6) practice in the field of construction materials, and 7) economy. The primary characteristics of the electron beam hardening is that graft reaction takes place between base resin and coating to produce strong adhesive coating without any pretreatment. A variety of base resins are developed. High class esters of acrylic acid monomers and methacrylic acid monomers are mainly used as dilutants recently. At present, scanning type accelerators are used, but the practical application of the system producing electron beam of curtain type is expected. The dose rate dependence, the repetitive irradiation and the irradiation atmosphere are briefly described. The filed patent applications on the electron beam hardening were analyzed by the officer of Japan Patent Agency. The production lines for coatings by the electron beam hardening in the world are listed. In the electron beam-cured coating, fifty percent of given energy is consumed effectively for the electron beam hardening, and the solvents discharged from ovens and polluting atmosphere are not used, because the paints of high solid type is used. The running costs of the electron beam process are one sixth of the thermal oven process. (Iwakiri, K.)

  11. Electron Beam Diagnostics in Plasmas Based on Electron Beam Ionization

    Science.gov (United States)

    Leonhardt, Darrin; Leal-Quiros, Edbertho; Blackwell, David; Walton, Scott; Murphy, Donald; Fernsler, Richard; Meger, Robert

    2001-10-01

    Over the last few years, electron beam ionization has been shown to be a viable generator of high density plasmas with numerous applications in materials modification. To better understand these plasmas, we have fielded electron beam diagnostics to more clearly understand the propagation of the beam as it travels through the background gas and creates the plasma. These diagnostics vary greatly in sophistication, ranging from differentially pumped systems with energy selective elements to metal 'hockey pucks' covered with thin layers of insulation to electrically isolate the detector from the plasma but pass high energy beam electrons. Most importantly, absolute measurements of spatially resolved beam current densities are measured in a variety of pulsed and continuous beam sources. The energy distribution of the beam current(s) will be further discussed, through experiments incorporating various energy resolving elements such as simple grids and more sophisticated cylindrical lens geometries. The results are compared with other experiments of high energy electron beams through gases and appropriate disparities and caveats will be discussed. Finally, plasma parameters are correlated to the measured beam parameters for a more global picture of electron beam produced plasmas.

  12. Introduction to electron beam processing

    Energy Technology Data Exchange (ETDEWEB)

    Kawakami, Waichiro [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

    1994-12-31

    The contents are general features in the irradiation of polymers, electron beam machines - low energy, medium energy, high energy; application of EB machine in industries, engineering of EB processing, dosimetry of EB (electron beam) safe operation of EB machine, recent topics on EB processing under development. 3 tabs., 4 figs., 17 refs.

  13. Introduction to electron beam processing

    International Nuclear Information System (INIS)

    Waichiro Kawakami

    1994-01-01

    The contents are general features in the irradiation of polymers, electron beam machines - low energy, medium energy, high energy; application of EB machine in industries, engineering of EB processing, dosimetry of EB (electron beam) safe operation of EB machine, recent topics on EB processing under development. 3 tabs., 4 figs., 17 refs

  14. Generation of electron Airy beams.

    Science.gov (United States)

    Voloch-Bloch, Noa; Lereah, Yossi; Lilach, Yigal; Gover, Avraham; Arie, Ady

    2013-02-21

    Within the framework of quantum mechanics, a unique particle wave packet exists in the form of the Airy function. Its counterintuitive properties are revealed as it propagates in time or space: the quantum probability wave packet preserves its shape despite dispersion or diffraction and propagates along a parabolic caustic trajectory, even though no force is applied. This does not contradict Newton's laws of motion, because the wave packet centroid propagates along a straight line. Nearly 30 years later, this wave packet, known as an accelerating Airy beam, was realized in the optical domain; later it was generalized to an orthogonal and complete family of beams that propagate along parabolic trajectories, as well as to beams that propagate along arbitrary convex trajectories. Here we report the experimental generation and observation of the Airy beams of free electrons. These electron Airy beams were generated by diffraction of electrons through a nanoscale hologram, which imprinted on the electrons' wavefunction a cubic phase modulation in the transverse plane. The highest-intensity lobes of the generated beams indeed followed parabolic trajectories. We directly observed a non-spreading electron wavefunction that self-heals, restoring its original shape after passing an obstacle. This holographic generation of electron Airy beams opens up new avenues for steering electronic wave packets like their photonic counterparts, because the wave packets can be imprinted with arbitrary shapes or trajectories.

  15. Electron beam diagnostics study

    International Nuclear Information System (INIS)

    Garganne, P.

    1989-08-01

    This paper summarizes the results of a study on beam diagnostics, using carbon wire scanners and optical transition radiation (DTR) monitors. The main consideration consists in the material selection, taking their thermal properties and their effect on the beam into account [fr

  16. Laser Beam Melting of Alumina: Effect of Absorber Additions

    Science.gov (United States)

    Moniz, Liliana; Colin, Christophe; Bartout, Jean-Dominique; Terki, Karim; Berger, Marie-Hélène

    2018-03-01

    Ceramic laser beam melting offers new manufacturing possibilities for complex refractory structures. Poor absorptivity in near infra-red wavelengths of oxide ceramics is overcome with absorber addition to ceramic powders. Absorbers affect powder bed densities and geometrical stability of melted tracks. Optimum absorber content is defined for Al2O3 by minimizing powder bed porosity, maximizing melting pool geometrical stability and limiting shrinkage. Widest stability fields are obtained with addition of 0.1 wt.% C and 0.5 wt.% β-SiC. Absorption coefficient values of Beer-Lambert law follow stability trends: they increase with C additions, whereas with β-SiC, a maximum is reached for 0.5 wt.%. Powder particle ejections are also identified. Compared to metallic materials, this ejection phenomenon can no longer be neglected when establishing a three-dimensional manufacturing strategy.

  17. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), Part 2: Energy input, orientation, and location

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing-microstructure-properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a newly developed, unique geometry to allow accurate investigation of the following intra-build processing parameters: energy input, orientation, and location. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. For a wide range of energy input (speed factor 30–40), small differences in mechanical properties (2% change in ultimate tensile strength (UTS) and 3% change in yield strength (YS)) were measured. Vertically built parts were found to have no difference in UTS or YS compared to horizontally built parts, but the percent elongation at break (% EL) was 30% lower. The difference in % EL was attributed to a different orientation of the tensile axis for horizontal and vertical parts compared to the elongated prior-β grain and microstructural texture direction in EBM Ti–6Al–4V. Orientation within the x–y plane as well as location were found to have less than 3% effect on mechanical properties, and it is possible a second order effect of thermal mass contributed to these results.

  18. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing–microstructure–properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a geometry developed to allow investigation of the following two intra-build processing parameters: distance from the build plate and part size. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. Microstructure and mechanical properties, including microhardness, were not found to vary as a function of distance from the build plate, which was hypothesized to be influenced by the build plate preheating associated with the EBM process. Part size, however, was found to influence ultimate tensile strength (UTS) and yield strength (YS) by less than 2% over the size range investigated. A second order effect of thermal mass might also have influenced these results. Differences were observed between the EBM Ti–6Al–4V microstructure of this work and the expected acicular or Widmanstätten microstructure normally achieved through annealing above the β transus. Therefore, a different relationship between α lath thickness and mechanical properties might be expected.

  19. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size

    International Nuclear Information System (INIS)

    Hrabe, Nikolas; Quinn, Timothy

    2013-01-01

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing–microstructure–properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a geometry developed to allow investigation of the following two intra-build processing parameters: distance from the build plate and part size. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. Microstructure and mechanical properties, including microhardness, were not found to vary as a function of distance from the build plate, which was hypothesized to be influenced by the build plate preheating associated with the EBM process. Part size, however, was found to influence ultimate tensile strength (UTS) and yield strength (YS) by less than 2% over the size range investigated. A second order effect of thermal mass might also have influenced these results. Differences were observed between the EBM Ti–6Al–4V microstructure of this work and the expected acicular or Widmanstätten microstructure normally achieved through annealing above the β transus. Therefore, a different relationship between α lath thickness and mechanical properties might be expected

  20. Electron beam effects on gelatin polymer

    Energy Technology Data Exchange (ETDEWEB)

    Inamura, Patricia Y.; Shimazaki, Kleber; Souza, Clecia de M.; Moura, Esperidiana A.B.; Mastro, Nelida L. del, E-mail: patyoko@yahoo.co [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Colombo, Maria A., E-mail: mascolombo@yahoo.com.b [Faculdade de Tecnologia da Zona Leste, Sao Paulo, SP (Brazil)

    2009-07-01

    The main field of electron-beam radiation processing applications is the modification of polymeric material. Polymer development includes new pathways to produce natural polymers with better mechanical and barrier properties and thermal stability. The aim of this paper was to investigate the behavior of a gelatin/acrylamide polymer treated by electron-beam radiation. Gelatin is a heterogeneous mixture of water-soluble proteins of high average molecular mass derived by hydrolytic action from animal collagen, a fibrous insoluble protein, which is widely found in nature as the major constituent of skin, bones and connective tissue. Hydrolyzed collagen is composed of a unique sequence of amino acids, characterized particularly by the high content of glycine, proline and hydroxyproline. Among biomaterials, gelatin is an interesting material because is a partially crystalline polymer and has a relatively low melting point. Samples of gelatin together with glycerin as plasticizer and acrylamide as copolymer were irradiated with doses of 10 kGy and 40 kGy, using an electron beam accelerator, dose rate 22.41kGy/s, at room temperature in presence of air. After irradiation, some preliminary analyses were done like viscometry, texture analyses and colorimetry. The results of the diverse tests showed changes that can be ascribed to radiation-induced crosslinking. The electron-beam processed acrylamide-gelatin polymer using glycerin as plasticizer must be first extensively characterized before to be used for general applications. (author)

  1. Electron beam effects on gelatin polymer

    International Nuclear Information System (INIS)

    Inamura, Patricia Y.; Shimazaki, Kleber; Souza, Clecia de M.; Moura, Esperidiana A.B.; Mastro, Nelida L. del; Colombo, Maria A.

    2009-01-01

    The main field of electron-beam radiation processing applications is the modification of polymeric material. Polymer development includes new pathways to produce natural polymers with better mechanical and barrier properties and thermal stability. The aim of this paper was to investigate the behavior of a gelatin/acrylamide polymer treated by electron-beam radiation. Gelatin is a heterogeneous mixture of water-soluble proteins of high average molecular mass derived by hydrolytic action from animal collagen, a fibrous insoluble protein, which is widely found in nature as the major constituent of skin, bones and connective tissue. Hydrolyzed collagen is composed of a unique sequence of amino acids, characterized particularly by the high content of glycine, proline and hydroxyproline. Among biomaterials, gelatin is an interesting material because is a partially crystalline polymer and has a relatively low melting point. Samples of gelatin together with glycerin as plasticizer and acrylamide as copolymer were irradiated with doses of 10 kGy and 40 kGy, using an electron beam accelerator, dose rate 22.41kGy/s, at room temperature in presence of air. After irradiation, some preliminary analyses were done like viscometry, texture analyses and colorimetry. The results of the diverse tests showed changes that can be ascribed to radiation-induced crosslinking. The electron-beam processed acrylamide-gelatin polymer using glycerin as plasticizer must be first extensively characterized before to be used for general applications. (author)

  2. Beam Characterizations at Femtosecond Electron Beam Facility

    CERN Document Server

    Rimjaem, Sakhorn; Kangrang, Nopadol; Kusoljariyakul, Keerati; Rhodes, Michael W; Saisut, Jatuporn; Thongbai, Chitrlada; Vilaithong, Thiraphat; Wichaisirimongkol, Pathom; Wiedemann, Helmut

    2005-01-01

    The SURIYA project at the Fast Neutron Research Facility (FNRF) has been established and is being commissioning to generate femtosecond electron pulses. Theses short pulses are produced by a system consisting of an S-band thermionic cathode RF-gun, an alpha magnet as a magnetic bunch compressor, and a linear accelerator. The characteristics of its major components and the beam characterizations as well as the preliminary experimental results will be presented and discussed.

  3. Structural defects in laser- and electron-beam annealed silicon

    International Nuclear Information System (INIS)

    Narayan, J.

    1979-01-01

    Laser and electron beam pulses provide almost an ideal source of heat by which thin layers of semiconductors can be rapidly melted and solidified with heating and cooling rates exceeding 10 80 C/sec. Microstructural modifications obtained as a function of laser parameters are examined and it is shown that both laser and electron beam pulses can be used to remove displacement damage, dislocations, dislocation loops and precipitates. Annealing of defects underneath the oxide layers in silicon is possible within a narrow energy window. The formation of cellular structure provides a rather clear evidence of melting which leads to segregation and supercooling, and subsequent cell formation

  4. Industrial applications or electron beams

    International Nuclear Information System (INIS)

    Martin, J. I.

    2001-01-01

    Industrial use of electron beams began in the 1950's with the crosslinking of polyethylene film and wire insulation. Today the number of electron beam Processing Systems installed for industrial applications throughout the world has grown to more than six hundred stations in over 35 countries. Total installed power is now approaching 40 megawatts (over 8 million tons of products per year). Electron beam is now utilized by many major industries including plastics, automotive, rubber goods, wire and cable, electrical insulation, semiconductor, medical, packaging, or pollution control. The principal effect of high-energy electrons is to produce ions in the materials treated, resulting in the liberation of orbital electrons. As a result, the original molecule is modified and the ree radicals combine to form new molecules with new chemical reactions or dis organisation od the DNA chains of living organisms (insects, fungus, microorganisms, etc.). (Author) 8 refs

  5. Design and simulation of a 30 kV, 60 kW electron optical column for melting applications

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, Sachin; Kandaswamy, E.; Bapat, A.V., E-mail: saching@barc.gov.in [Bhabha Atomic Research Centre, Mumbai (India)

    2014-07-01

    Electron beam offers unique advantages as a heat source for melting of refractory metals. It provides contamination free homogeneous melting with precise heat control on the melt target. This paper reports the complete electron optics design procedure for a 30 kV, 60 kW melting gun. The design objective of the electron optical column is to obtain the required power density on the target (10{sup 3}-10{sup 4} W/cm{sup 2}) using electrostatic and electromagnetic lenses. The design constrains are to minimize the high voltage discharges in the gun and beam losses in the beam transport. The challenging task of reducing the electrical discharges in the gun during high power melting with the help of twin electromagnetic lenses is presented in the paper. (author)

  6. Results from operation of metal melting electron gun

    International Nuclear Information System (INIS)

    Balloni, A.J.; Paes, A.C.J.; Miliano, A.C.

    1988-09-01

    The first results obtained during the operation of metal melting electron gun, of power 30Kw and current 1,2A, developed at IEAv, are presented. Details on operation of beam transport system (composed by magnetic lens and prism), from generation to fusion chamber and cathode construction. Into the fusion chamber the presssure can reach 10 -4 Pa, seeing that the gun test consisted in fusion for purification of approximatelly 1Kg titanium bar. The input average power was 12Kw, and the fusion remainded during 16 minutes. The calculated thermal efficiency was of the order of 10% consistent with the results found out in literature, for this type of gun. (M.C.K.) [pt

  7. Generalized melting criterion for beam-induced amorphization

    International Nuclear Information System (INIS)

    Lam, N. Q.; Okamoto, Paul R.

    1993-09-01

    Recent studies have shown that the mean-square static atomic displacements provide a generic measure of the enthalpy stored in the lattice in the form of chemical and topological disorder, and that the effect of the displacements on the softening of shear elastic constants is identical to that of heating. This finding lends support to a generalized form of the Lindemann phenomenological melting criterion and leads to a natural interpretion of crystalline-to-amorphous transformations as defect-induced melting of metastable crystals driven beyond a critical state of disorder where the melting temperature falls below the glass-transition temperature. Application of the generalized Lindemann criterion to both the crystalline and amorphous phases indicates that the enthalpies of the two phases become identical when their shear moduli become equal. This thermo-elastic rule provides a basis for predicting the relative susceptibility of compounds to amorphization in terms of their elastic properties as measured by Debye temperatures. The present approach can explain many of the basic findings on beam-induced amorphization of intermetallic compounds as well as amorphous phase formation associated with ion implantation, ion-beam mixing and other solid-state processes

  8. Electron beam micromachining of plastics

    Czech Academy of Sciences Publication Activity Database

    Dupák, Libor

    2014-01-01

    Roč. 49, 5-6 (2014), s. 310-314 ISSN 0861-4717 R&D Projects: GA MŠk(CZ) LO1212; GA MŠk ED0017/01/01; GA MŠk EE.2.3.20.0103 Institutional support: RVO:68081731 Keywords : micromachining of plastics * Electron beam Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

  9. Low voltage electron beam accelerators

    International Nuclear Information System (INIS)

    Ochi, Masafumi

    2003-01-01

    Widely used electron accelerators in industries are the electron beams with acceleration voltage at 300 kV or less. The typical examples are shown on manufactures in Japan, equipment configuration, operation, determination of process parameters, and basic maintenance requirement of the electron beam processors. New electron beam processors with acceleration voltage around 100 kV were introduced maintaining the relatively high dose speed capability of around 10,000 kGy x mpm at production by ESI (Energy Science Inc. USA, Iwasaki Electric Group). The application field like printing and coating for packaging requires treating thickness of 30 micron or less. It does not require high voltage over 110 kV. Also recently developed is a miniature bulb type electron beam tube with energy less than 60 kV. The new application area for this new electron beam tube is being searched. The drive force of this technology to spread in the industries would be further development of new application, process and market as well as the price reduction of the equipment, upon which further acknowledgement and acceptance of the technology to societies and industries would entirely depend. (Y. Tanaka)

  10. Low voltage electron beam accelerators

    Energy Technology Data Exchange (ETDEWEB)

    Ochi, Masafumi [Iwasaki Electric Co., Ltd., Tokyo (Japan)

    2003-02-01

    Widely used electron accelerators in industries are the electron beams with acceleration voltage at 300 kV or less. The typical examples are shown on manufactures in Japan, equipment configuration, operation, determination of process parameters, and basic maintenance requirement of the electron beam processors. New electron beam processors with acceleration voltage around 100 kV were introduced maintaining the relatively high dose speed capability of around 10,000 kGy x mpm at production by ESI (Energy Science Inc. USA, Iwasaki Electric Group). The application field like printing and coating for packaging requires treating thickness of 30 micron or less. It does not require high voltage over 110 kV. Also recently developed is a miniature bulb type electron beam tube with energy less than 60 kV. The new application area for this new electron beam tube is being searched. The drive force of this technology to spread in the industries would be further development of new application, process and market as well as the price reduction of the equipment, upon which further acknowledgement and acceptance of the technology to societies and industries would entirely depend. (Y. Tanaka)

  11. Electron beam processing of polymers

    International Nuclear Information System (INIS)

    Silva, Leonardo G. Andrade e; Dias, Djalma B.; Calvo, Wilson A.P.; Miranda, Leila F. de

    2011-01-01

    The aim of this work is the use of electron beam produced by industrial electron accelerators to process polymers. There are several applications, such as, irradiation of wires and electric cables for automotive, aerospace, household appliance, naval and computing industries. The effect of different radiation doses in low density polyethylene (LDPE) was also studied. After irradiation and crosslinking it was thermally expanded forming LDPE foam. In addition, poly(N-vinyl-2-pyrrolidone) (PVP) hydrogels using electron beam processing were prepared. In all cases studied crosslinking percentages of the samples were determined. (author)

  12. Electron beam fusion targets

    International Nuclear Information System (INIS)

    Clauser, M.J.; Sweeney, M.A.

    1975-01-01

    R The behavior of the DT filled gold shells when irradiated by a variety of pulse shapes was studied. In these pulses the power (and beam current) was varied, but the voltage was kept constant at 1 MeV. In general the performance of the target, for a given peak power, was not significantly affected by the pulse shape. Pulses with rise times of up to half the implosion time do not significantly degrade the target performance. The use of the ''optimal pulse'' of laser fusion with a fixed peak power does not appear to improve the performance of these targets. The main function of the ''optimal pulse'' is to produce a large rho r of the target during the thermonuclear burn. In e-beam targets a total rho r of 5--10 g/cm 2 can be obtained without pulse shaping; the problem here is one of achieving high enough temperatures to ignite the DT. (U.S.)

  13. METHOD OF ELECTRON BEAM PROCESSING

    DEFF Research Database (Denmark)

    2003-01-01

    As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which is the o......As a rule, electron beam welding takes place in a vacuum. However, this means that the workpieces in question have to be placed in a vacuum chamber and have to be removed therefrom after welding. This is time−consuming and a serious limitation of a process the greatest advantage of which...... is the option of welding workpieces of large thicknesses. Therefore the idea is to guide the electron beam (2) to the workpiece via a hollow wire, said wire thereby acting as a prolongation of the vacuum chamber (4) down to workpiece. Thus, a workpiece need not be placed inside the vacuum chamber, thereby...... exploiting the potential of electron beam processing to a greater degree than previously possible, for example by means of electron beam welding...

  14. Enhanced angiogenesis and osteogenesis in critical bone defects by the controlled release of BMP-2 and VEGF: implantation of electron beam melting-fabricated porous Ti6Al4V scaffolds incorporating growth factor-doped fibrin glue

    International Nuclear Information System (INIS)

    Lv, Jia; Xiu, Peng; Tan, Jie; Cai, Hong; Liu, Zhongjun; Jia, Zhaojun

    2015-01-01

    Electron beam melting (EBM)-fabricated porous titanium implants possessing low elastic moduli and tailored structures are promising biomaterials for orthopedic applications. However, the bio-inert nature of porous titanium makes reinforcement with growth factors (GFs) a promising method to enhance implant in vivo performance. Bone-morphogenic protein-2 (BMP-2) and vascular endothelial growth factor (VEGF) are key factors of angiogenesis and osteogenesis. Therefore, the present study is aimed at evaluating EBM-fabricated porous titanium implants incorporating GF-doped fibrin glue (FG) as composite scaffolds providing GFs for improvement of angiogenesis and osteogenesis in rabbit femoral condyle defects. BMP-2 and VEGF were added into the constituent compounds of FG, and then this GF-doped FG was subsequently injected into the porous scaffolds. In five groups of implants, angiogenesis and osteogenesis were evaluated at 4 weeks post-implantation using Microfil perfusion and histological analysis: eTi (empty scaffolds), cTi (containing undoped FG), BMP/cTi (containing 50 μg rhBMP-2), VEGF/cTi (containing 0.5 μg VEGF) and Dual/cTi (containing 50 μg rhBMP-2 and 0.5 μg VEGF). The results demonstrate that these composite implants are biocompatible and provide the desired gradual release of the bioactive growth factors. Incorporation of GF delivery, whether a single factor or dual factors, significantly enhanced both angiogenesis and osteogenesis inside the porous scaffolds. However, the synergistic effect of the dual factors combination was observable on angiogenesis but absent on osteogenesis. In conclusion, fibrin glue is a biocompatible material that could be employed as a delivery vehicle in EBM-fabricated porous titanium for controlled release of BMP-2 and VEGF. Application of this method for loading a porous titanium scaffold to incorporate growth factors is a convenient and promising strategy for improving osteogenesis of critical-sized bone defects

  15. Microstructure and Mechanical Properties of Long Ti-6Al-4V Rods Additively Manufactured by Selective Electron Beam Melting Out of a Deep Powder Bed and the Effect of Subsequent Hot Isostatic Pressing

    Science.gov (United States)

    Lu, S. L.; Tang, H. P.; Ning, Y. P.; Liu, N.; StJohn, D. H.; Qian, M.

    2015-09-01

    An array of eight long Ti-6Al-4V rods (diameter: 12 mm; height: 300 mm) have been additively manufactured, vertically and perpendicular to the powder bed, by selective electron beam melting (SEBM). The purpose was to identify and understand the challenges of fabricating Ti-6Al-4V samples or parts from a deep powder bed (more than 200-mm deep) by SEBM and the necessity of applying post heat treatment. The resulting microstructure and mechanical properties of these Ti-6Al-4V rods were characterized along their building ( i.e., axial) direction by dividing each rod into three segments (top, middle, and bottom), both before ( i.e., as-built) and after hot isostatic pressing (HIP). The as-built microstructure of each rod was inhomogeneous; it was coarsest in the top segment, which showed a near equilibrium α- β lamellar structure, and finest in the bottom segment, which featured a non-equilibrium mixed structure. The tensile properties varied along the rod axis, especially the ductility, but all tensile properties met the requirements specified by ASTM F3001-14. HIP increased the relative density from 99.03 pct of the theoretical density (TD) to 99.90 pct TD and homogenized the microstructure thereby leading to highly consistent tensile properties along the rod axis. The temperature of the stainless steel substrate used in the powder bed was monitored. The as-built inhomogeneous microstructure is attributed to the temperature gradient in the deep powder bed. Post heat treatment is thus necessary for Ti-6Al-4V samples or parts manufactured from a deep powder bed by SEBM. This differs from the additive manufacturing of small samples or parts from a shallow powder bed (less than 100-mm deep) by SEBM.

  16. Laser Beam Melting of Multi-Material Components

    Science.gov (United States)

    Laumer, Tobias; Karg, Michael; Schmidt, Michael

    First results regarding the realisation of multi-material components manufactured by Laser Beam Melting of polymers and metals are published. For realising composite structures from polymer powders by additive manufacturing, at first relevant material properties regarding compatibility have to be analysed. The paper shows the main requirements for compatibility between different materials and offers first results in form of a compatibility matrix of possible combinations for composite structures. For achieving gradient properties of additively manufactured metal parts by using composite materials the composition of alloying components in the powder and adapted process strategies are varied. As an alternative to atomizing pre-alloyed materials, mixtures of different powders are investigated.

  17. Plural beam electron gun assembly

    International Nuclear Information System (INIS)

    Stratton, M.G.

    1977-01-01

    The invention relates to a cathode ray tube plural-beam-in-line bi-potential electron gun assembly, having applied beam currents of differing levels, manifests structurally modified gun structures to effect focused beam landings at the screen that are evidenced as substantially equi-sized spots thereby providing improved resolution and brightness of the screen imagery. The structural changes embody modifications of the related focusing and accelerator electrodes of the respective guns to provide a partial telescoping arrangement for effecting the discrete placement, forming and shielding of the final focusing lenses. The three lenses so formed are in different planes in partial overlapping axial relationship

  18. Electron beam curing of coatings

    International Nuclear Information System (INIS)

    Schmidt, J.; Mai, H.

    1986-01-01

    Modern low-energy electron beam processors offer the possibility for high-speed curing of coatings on paper, plastics, wood and metal. Today the electron beam curing gets more importance due to the increasing environmental problems and the rising cost of energy. For an effective curing process low-energy electron beam processors as well as very reactive binders are necessary. Generally such binders consist of acrylic-modified unsaturated polyester resins, polyacrylates, urethane acrylates or epoxy acrylates and vinyl monomers, mostly multifunctional acrylates. First results on the production of EBC binders on the base of polyester resins and vinyl monomers are presented. The aim of our investigations is to obtain binders with curing doses ≤ 50 kGy. In order to reduce the curing dose we studied mixtures of resins and acrylates. (author)

  19. Shimmed electron beam welding process

    Science.gov (United States)

    Feng, Ganjiang; Nowak, Daniel Anthony; Murphy, John Thomas

    2002-01-01

    A modified electron beam welding process effects welding of joints between superalloy materials by inserting a weldable shim in the joint and heating the superalloy materials with an electron beam. The process insures a full penetration of joints with a consistent percentage of filler material and thereby improves fatigue life of the joint by three to four times as compared with the prior art. The process also allows variable shim thickness and joint fit-up gaps to provide increased flexibility for manufacturing when joining complex airfoil structures and the like.

  20. Electron beam writing on semiconductors

    International Nuclear Information System (INIS)

    Bierhenke, H.; Kutzer, E.; Pascher, A.; Plitzner, H.; Rummel, P.; Siemens A.G., Muenchen; Siemens A.G., Muenchen

    1979-08-01

    Reported are the results of the 3 1/2 year research project 'Electron beam Writing on Semiconductors'. Work has been done in the field of direct wafer exposure techniques, and of mask making. Described are resist technology, setting up of a research device, exploration of alignment procedures, manufacturing of devices and their radiation influence. Furthermore, investigations and measurements of an electron beam machine bought for mask making purposes, the development of LSI-circuits with this machine, the software necessary and important developments of digital subsystems are reported. (orig.) [de

  1. Physics with polarized electron beams

    International Nuclear Information System (INIS)

    Swartz, M.L.

    1988-01-01

    As a distinct field, elementary particle physics is now approximately forty years old. In all that time, only a few of the thousands of experiments that have been performed have made use of spin polarized particle beams (with apologies to those who have studied neutrino interactions, polarized beam are defined to refer to the case in which the experimenter has control over the polarization direction). If the discussion is restricted to spin polarized electron beams, the number of experiments becomes countable with the fingers of one hand (with several to spare). There are two reasons for this lack of interest. The first is that spin polarized beams are difficult to produce, accelerate, and transport. The second reason is that any physical process that can occur during the collision of a polarized particle with another (polarized or not) can also occur during the collision of unpolarized particles. One might ask then, why has any effort been expended on the subject. The answer, at least in the case of polarized electron beams, is that electron accelerators and storage rings have in recent years achieved sufficient energy to begin to probe the weak interaction directly. The weak interaction distinguishes between left- and right-handed fermionic currents. Left-handed particles interact in a fundamentally different way than their right-handed counterparts. If the experimenter wishes to explore or exploit this difference, he (or she) must either prepare the spin state of the incident particles or analyze the spin state of outgoing particles. For reasons of genearlity and improved statistical precision, the former is usually preferable to the latter. The first of these lectures will review some of the techniques necessary for the production, transport, and monitoring of polarized electron (or positron) beams. The second lecture will survey some of the physics possibilities of polarized electron-positron collisions

  2. Industrial applications of electron beam

    International Nuclear Information System (INIS)

    Chmielewski, A.G.

    1997-01-01

    The review of industrial applications with use of electron beams has been done. Especially the radiation technologies being developed in Poland have been shown. Industrial installations with electron accelerators as radiation source have been applied for: modification of polymers; modification of thyristors; sterilization of health care materials; radiopreservation of food and other consumer products; purification of combustion flue gases in heat and power plants. 14 refs, 6 tabs, 7 figs

  3. Electron beam solenoid reactor concept

    International Nuclear Information System (INIS)

    Bailey, V.; Benford, J.; Cooper, R.; Dakin, D.; Ecker, B.; Lopez, O.; Putman, S.; Young, T.S.T.

    1977-01-01

    The electron Beam Heated Solenoid (EBHS) reactor is a linear magnetically confined fusion device in which the bulk or all of the heating is provided by a relativistic electron beam (REB). The high efficiency and established technology of the REB generator and the ability to vary the coupling length make this heating technique compatible with several radial and axial enery loss reduction options including multiple-mirrors, electrostatic and gas end-plug techniques. This paper addresses several of the fundamental technical issues and provides a current evaluation of the concept. The enhanced confinement of the high energy plasma ions due to nonadiabatic scattering in the multiple mirror geometry indicates the possibility of reactors of the 150 to 300 meter length operating at temperatures > 10 keV. A 275 meter EBHS reactor with a plasma Q of 11.3 requiring 33 MJ of beam eneergy is presented

  4. Characterization and testing of 30 kV, 60 kW electron optical column for melting applications

    Energy Technology Data Exchange (ETDEWEB)

    Baibhaw, Prakash; Gupta, Sachin; Malik, Pravanjan, E-mail: bprakash@barc.gov.in [Bhabha Atomic Research Centre, Mumbai (India)

    2014-07-01

    High energy electron beams (30-150 keV) are widely used as intense heat source in welding, melting and evaporation of refractory metals. These operations are mostly carried out in high vacuum (10{sup -4}-10{sup -5} mbar) to aid unimpeded flow of electrons from generation to the point of application. A 30 kV, 60 kW Electron beam optical column (EOC) is designed and developed under the high power beam technology programme. The optical column consists of an electron gun and twin electromagnetic focusing lenses. The heating power of emitter, gun perveance, grid voltage control, beam focusing with the twin electromagnetic lenses and beam spot size measurements are reported in this paper. The results are compared with the design values. Operational issues during the high power melting and the strategy for automation of the electron gun are discussed. (author)

  5. An electromagnetically focused electron beam line source

    International Nuclear Information System (INIS)

    Iqbal, Munawar; Masood, Khalid; Rafiq, Mohammad; Chaudhary, Maqbool A.; Aleem, Fazal-e-

    2003-01-01

    A directly heated thermionic electron beam source was constructed. A tungsten wire of length 140 mm with diameter 0.9 mm was used as a cathode. An emission current of 5000 mA was achieved at an input heating power of 600 W. Cathode to anode distance of 6 mm with acceleration voltage of 10 kV was used. A uniform external magnetic field of 50 G was employed to obtain a well-focused electron beam at a deflection of 180 deg., with cathode to work site distance of 130 mm. Dimensions of the beam (1.25x120 mm) recorded at the work site were found to be in good agreement with the designed length of cathode. The deformation of the cathode was overcome by introducing a spring action mechanism, which gives uniform emission current density throughout the emission surface. We have achieved the saturation limit of the designed source resulting in smooth and swift operation of the gun for many hours (10-15 h continuously). The design of gun is so simple that it can accommodate longer cathodes for obtaining higher emission values. This gun has made it possible to coat large substrate surfaces at much faster evaporation rate at lower cost. It can also be useful in large-scale vacuum metallurgy plants for melting, welding and heat treatment

  6. Multipass autogenous electron beam welding

    International Nuclear Information System (INIS)

    Murphy, J.L.; Mustaleski, T.M. Jr.; Watson, L.C.

    1986-01-01

    A multipass, autogenous welding procedure was developed for 7.6 mm (0.3 in.) wall thickness Type 304L stainless steel cylinders. The joint geometry has a 1.5 mm (0.06 in.) root-face width and a rectangular stepped groove that is 0.762 mm (0.03 in.) wide at the top of the root face and extends 1.5 mm in height, terminating into a groove width of 1.27 mm which extends to the outside of the 1.27 mm high weld-boss. One weld pass is made on the root, three passes on the 0.762 mm wide groove and three passes to complete the weld. Multipass, autogenous, electron beam welds maintain the characteristic high depth-to-width ratios and low heat input of single-pass, electron beam welds. The increased part distortion (which is still much less than from arc processes) in multipass weldments is corrected by a preweld machined compensation. Mechanical properties of multipass welds compare well with single-pass welds. The yield strength of welds in aluminum alloy 5083 is approximately the same for single-pass or multipass electron beam and gas, metal-arc welds. The incidence and size of porosity is less in multipass electron beam welding of aluminum as compared to gas, metal-arc welds. The multipass, autogenous, electron beam welding method has proven to be a reliable way to make some difficult welds in multilayer parts or in an instance where inside part temperature or weld underbead must be controlled and weld discontinuities must be minimized

  7. Development of high current electron beam generator

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Byeong Cheol; Lee, Jong Min; Kim, Sun Kook [and others

    1997-05-01

    A high-current electron beam generator has been developed. The energy and the average current of the electron beam are 2 MeV and 50 mA, respectively. The electron beam generator is composed of an electron gun, RF acceleration cavities, a 260-kW RF generator, electron beam optics components, and control system, etc. The electron beam generator will be used for the development of a millimeter-wave free-electron laser and a high average power infrared free-electron laser. The machine will also be used as a user facility in nuclear industry, environment industry, semiconductor industry, chemical industry, etc. (author). 15 tabs., 85 figs.

  8. Development of high current electron beam generator

    International Nuclear Information System (INIS)

    Lee, Byeong Cheol; Lee, Jong Min; Kim, Sun Kook

    1997-05-01

    A high-current electron beam generator has been developed. The energy and the average current of the electron beam are 2 MeV and 50 mA, respectively. The electron beam generator is composed of an electron gun, RF acceleration cavities, a 260-kW RF generator, electron beam optics components, and control system, etc. The electron beam generator will be used for the development of a millimeter-wave free-electron laser and a high average power infrared free-electron laser. The machine will also be used as a user facility in nuclear industry, environment industry, semiconductor industry, chemical industry, etc. (author). 15 tabs., 85 figs

  9. NLC electron injector beam dynamics

    International Nuclear Information System (INIS)

    Yeremian, A.D.; Miller, R.H.

    1995-10-01

    The Next Linear Collider (NLC) being designed at SLAC requires a train of 90 electron bunches 1.4 ns apart at 120 Hz. The intensity and emittance required at the interaction point, and the various machine systems between the injector and the IP determine the beam requirements from the injector. The style of injector chosen for the NLC is driven by the fact that the production of polarized electrons at the IP is a must. Based on the successful operation of the SLC polarized electron source a similar type of injector with a DC gun and subharmonic bunching system is chosen for the NLC

  10. Electron beam cooling by laser

    CERN Document Server

    Urakawa, J; Terunuma, N; Taniguchi, T; Yamazaki, Y; Hirano, K; Nomura, M; Sakai, I; Takano, M; Sasao, N; Honda, Y; Noda, A; Bulyak, E; Gladkikh, P; Mystykov, A; Zelinsky, A; Zimmermann, Frank

    2004-01-01

    In 1997, Z.Huang and R.Ruth proposed a compact laser-electron storage ring (LESR) for electron beam cooling or x-ray generation. Because the laser-wire monitor in the ATF storage ring has worked well and demonstrated the achievement of the world's smallest transverse emittance for a circulating electron beam, we have started the design of a small storage ring with about 10 m circumference and the development of basic technologies for the LESR. In this paper, we describe the design and experimental results of pulse stacking in a 42-cm long optical cavity. Since our primary purpose is demonstrating the proof-of-principle of the LESR, we will then discuss the future experimental plan at the KEK-ATF for the generation of high average-brilliance gamma-rays.

  11. Free-electron laser beam

    International Nuclear Information System (INIS)

    Minehara, Eisuke

    2003-01-01

    The principle and history of free-electron laser (FEL), first evidenced in 1977, the relationship between FEL wavelength and output power, the high-power FEL driven by the superconducting linac, the X-ray FEL by the linac, and the medical use are described. FEL is the vacuum oscillator tube and essentially composed from the high-energy linac, undulator and light-resonator. It utilizes free electrons in the vacuum to generate the beam with wavelength ranging from microwave to gamma ray. The first high-power FEL developed in Japanese Atomic Energy Research Institute (JAERI) is based on the development of superconducting linac for oscillating the highest power beam. In the medical field, applications to excise brain tumors (in US) and to reconstruct experimentally blood vessels in the pig heart (in Gunma University) by lasing and laser coagulator are in progress with examinations to remove intra-vascular cholesterol mass by irradiation of 5.7μm FEL beam. Cancer cells are considered diagnosed by FEL beam of far-infrared-THz range. The FEL beam CT is expected to have a wide variety of application without the radiation exposure and its resolution is equal or superior to that of usual imaging techniques. (N.I.)

  12. From Electron Beams to Photon Beams

    International Nuclear Information System (INIS)

    Ranieri, Alberto

    2015-01-01

    n this article I try to report at the best the events and the emotions I experienced, together with my colleagues, when I was a young researcher working at the Frascati Center of CNEN. In the middle of 70’s the high energy physics activities carried out in Frascati were transferred from CNEN to INFN (Istituto Nazionale Fisica Nucleare) and the personnel had the chance to chose to continue to work at the CNEN (obviously in a different research field) or to continue to work in high energy physics, but at the INFN. I decided to remain at the CNEN and, consequently, I had to change my research activity. I moved from the high energy accelerators research field to the lasers research field in which, at that time at the CNEN, a new interesting project on “uranium laser isotope separation” was just starting. This article is focused on the theoretical and experimental development activity, carried out in the years 70’s-80’s at the CNEN Frascati Center, on a quite particular kind of laser to be utilized in that project. In this laser the active medium is not made of atoms or molecules but is a beam of free electrons running along a spatially periodic magnetic structure: this laser is the “Free Electron Laser” [it

  13. High-energy electron beams for ceramic joining

    Science.gov (United States)

    Turman, Bob N.; Glass, S. J.; Halbleib, J. A.; Helmich, D. R.; Loehman, Ron E.; Clifford, Jerome R.

    1995-03-01

    Joining of structural ceramics is possible using high melting point metals such as Mo and Pt that are heated with a high energy electron beam, with the potential for high temperature joining. A 10 MeV electron beam can penetrate through 1 cm of ceramic, offering the possibility of buried interface joining. Because of transient heating and the lower heat capacity of the metal relative to the ceramic, a pulsed high power beam has the potential for melting the metal without decomposing or melting the ceramic. We have demonstrated the feasibility of the process with a series of 10 MeV, 1 kW electron beam experiments. Shear strengths up to 28 MPa have been measured. This strength is comparable to that reported in the literature for bonding silicon nitride (Si3N4) to molybdenum with copper-silver-titanium braze, but weaker than that reported for Si3N4 - Si3N4 with gold-nickel braze. The bonding mechanism appears to be formation of a thin silicide layer. Beam damage to the Si3N4 was also assessed.

  14. Feasibility of ceramic joining with high energy electron beams

    International Nuclear Information System (INIS)

    Turman, B.N.; Glass, S.J.; Halbleib, J.A.; Helmich, D.R.; Loehman, R.E.; Clifford, J.R.

    1995-01-01

    Joining structural ceramics is possible using high melting point metals such as Mo and Pt that are heated with a high energy electron beam, with the potential for producing joints with high temperature capability. A 10 MeV electron beam can penetrate through 1 cm of ceramic, offering the possibility of buried interface joining. Because of transient heating and the lower heat capacity of the metal relative to the ceramic, a pulsed high power beam has the potential for melting the metal without decomposing or melting the adjacent ceramic. The authors have demonstrated the feasibility of the process with a series of 10 MeV, 1 kW electron beam experiments. Shear strengths up to 28 NTa have been measured for Si 3 N 4 -Mo-Si 3 N 4 . These modest strengths are due to beam non-uniformity and the limited area of bonding. The bonding mechanism appears to be a thin silicide reaction layer. Si 3 N 4 -Si 3 N 4 joints with no metal layer were also produced, apparently bonded an yttrium apatite grain boundary phase

  15. Electron beam brightness with field immersed emission

    International Nuclear Information System (INIS)

    Boyd, J.K.; Neil, V.K.

    1985-01-01

    The beam quality or brightness of an electron beam produced with field immersed emission is studied with two models. First, an envelope formulation is used to determine the scaling of brightness with current, magnetic field and cathode radius, and examine the equilibrium beam radius. Second, the DPC computer code is used to calculate the brightness of two electron beam sources

  16. Beam line design for a low energy electron beam

    International Nuclear Information System (INIS)

    Arvind Kumar; Mahadevan, S.

    2002-01-01

    The design of a beam line for transport of a 70 keV electron beam from a thermionic gun to the Plane Wave Transformer (PWT) linac incorporating two solenoid magnets, a beam profile monitor and drift sections is presented. We used beam dynamics codes EGUN, PARMELA and compare simulated results with analytical calculations. (author)

  17. Electron beam gaseous pollutants treatment

    International Nuclear Information System (INIS)

    Chmielewski, A.G.

    1999-01-01

    Emission of gaseous pollutants, mostly during combustion of fossil fuels, creates a threat to the environment. New, economical technologies are needed for flue gas treatment. A physico-chemical basis of the process using electron beam for the simultaneous removal of sulfur and nitrogen oxides and volatile organic compounds are presented in this report. Development of the process and its upscaling has been discussed. (author)

  18. Physics with polarized electron beams

    International Nuclear Information System (INIS)

    Swartz, M.L.

    1988-06-01

    As a distinct field, elementary particle physics is now approximately forty years old. In all that time, only a few of the thousands of experiments that have been performed have made use of spin polarized particle beams. There are two reasons for this lack of interest. The first is that spin polarized beams are difficult to produce, accelerate, and transport. The second reason is that any physical process that can occur during the collision of a polarized particle with another (polarized or not) can also occur during the collision of unpolarized particles. One might ask then, why has any effort been expended on the subject? The answer, at least in the case of polarized electron beams, is that electron accelerators and storage rings have in recent years achieved sufficient energy to begin to probe the weak interaction directly. The weak interaction distinguishes between left- and right-handed fermionic currents. Left-handed particles interact in a fundamentally different way than their right-handed counterparts. If the experimenter wishes to explore or exploit this difference, he (or she) must either prepare the spin state of the incident particles or analyze the spin state of outgoing particles. For reasons, of generality and improved statistical precision, the former is usually preferable to the latter. The first of these lectures will review some of the techniques necessary for the production, transport, and monitoring of polarized electron (or positron) beams. The second lecture will survey some of the physics possibilities of polarized electron--positron collisions. 33 refs., 26 figs., 5 tabs

  19. Dosimetry for electron beam sterilization

    International Nuclear Information System (INIS)

    Miller, A.

    2007-01-01

    According to ISO 11137-1 (sect 4.3.4) dosimetry used in the development, validation and routine control of the sterilization process shall have measurement traceability to national or international standards and shall have a known level of uncertainty. It can only be obtained through calibration of the dosimeters. In presented lecture different types of dosimeter systems for electron beams (calorimeters, radiochromic film dosimeters, alanine / EPR) and their calibration are described

  20. Beam Dynamics With Electron Cooling

    CERN Document Server

    Uesugi, T; Noda, K; Shibuya, S; Syresin, E M

    2004-01-01

    Electron cooling experiments have been carried out at HIMAC in order to develop new technologies in heavy-ion therapy and related researches. The cool-stacking method, in particular, has been studied to increase the intensity of heavy-ions. The maximum stack intensity was 2 mA, above which a fast ion losses occurred simulatneously with the vertical coherent oscillations. The instability depends on the working point, the stacked ion-density and the electron-beam density. The instability was suppressed by reducing the peak ion-density with RF-knockout heating.

  1. High energy polarized electron beams

    International Nuclear Information System (INIS)

    Rossmanith, R.

    1987-01-01

    In nearly all high energy electron storage rings the effect of beam polarization by synchrotron radiation has been measured. The buildup time for polarization in storage rings is of the order of 10 6 to 10 7 revolutions; the spins must remain aligned over this time in order to avoid depolarization. Even extremely small spin deviations per revolution can add up and cause depolarization. The injection and the acceleration of polarized electrons in linacs is much easier. Although some improvements are still necessary, reliable polarized electron sources with sufficiently high intensity and polarization are available. With the linac-type machines SLC at Stanford and CEBAF in Virginia, experiments with polarized electrons will be possible

  2. Electron beam characteristics on a Philips SL25

    International Nuclear Information System (INIS)

    Palta, J.R.; Daftari, I.K.; Ayyangar, K.M.; Suntharalingam, N.

    1990-01-01

    Dosimetry measurements at nominal electron energies of 4, 6, 8, 10, 12, 15, 17, 20, and 22 MeV were made for different sized, open-sided applicators on two Philips SL25 linear accelerators. Measurements include beam flatness, percentage depth dose, surface dose, isodose curves, field size dependence, output at extended distances, virtual source position, and required low melting point alloy thickness for field shaping. These measurements are presented to document the characteristics of electron beams with a new type of applicator design on this series of Philips accelerators

  3. Investigation of effect of electron beam on various polyethylene blends

    International Nuclear Information System (INIS)

    Morshedian, J.; Pourrashidi, A.

    2003-01-01

    With regards to the expanding usage of electron beams irradiation in polymer industries such as sterilization of polymeric disposable medical products; cable manufacturing; pipes, heat shrinkable materials, etc. In this project the effect of electron beam on polyethylene used in manufacturing of pipe and heat shrinkable products was studied. Results showed that by increasing the applied dose on samples; the crosslink density would increase and polymers with tertiary carbon atoms in their backbone structure tend to crosslink more readily. The melting temperature and crystallinity percent decreased and degradation temperature increased. Density in low doses decreased and in high doses increased

  4. Investigation of effect of electron beam on various polyethylene blends

    CERN Document Server

    Morshedian, J

    2003-01-01

    With regards to the expanding usage of electron beams irradiation in polymer industries such as sterilization of polymeric disposable medical products; cable manufacturing; pipes, heat shrinkable materials, etc. In this project the effect of electron beam on polyethylene used in manufacturing of pipe and heat shrinkable products was studied. Results showed that by increasing the applied dose on samples; the crosslink density would increase and polymers with tertiary carbon atoms in their backbone structure tend to crosslink more readily. The melting temperature and crystallinity percent decreased and degradation temperature increased. Density in low doses decreased and in high doses increased.

  5. Effect of beam oscillation on borated stainless steel electron beam welds

    Energy Technology Data Exchange (ETDEWEB)

    RajaKumar, Guttikonda [Tagore Engineering College, Chennai (India). Dept. of Mechanical Engineering; Ram, G.D. Janaki [Indian Institute of Technology (IIT), Chennai (India). Dept. of Metallurgical and Materials Engineering; Rao, S.R. Koteswara [SSN College of Engineering, Chennai (India). Mechanical Engineering

    2015-07-01

    Borated stainless steels are used in nuclear power plants to control neutron criticality in reactors as control rods, shielding material, spent fuel storage racks and transportation casks. In this study, bead on plate welds were made using gas tungsten arc welding (GTAW) and electron beam welding (EBW) processes. Electron beam welds made using beam oscillation technique exhibited higher tensile strength values compared to that of GTA welds. Electron beam welds were found to show fine dendritic microstructure while GTA welds exhibited larger dendrites. While both processes produced defect free welds, GTA welds are marked by partially melted zone (PMZ) where the hardness is low. EBW obviate the PMZ failure due to low heat input and in case of high heat input GTA welding process failure occurs in the PMZ.

  6. Effect of beam oscillation on borated stainless steel electron beam welds

    International Nuclear Information System (INIS)

    RajaKumar, Guttikonda; Ram, G.D. Janaki; Rao, S.R. Koteswara

    2015-01-01

    Borated stainless steels are used in nuclear power plants to control neutron criticality in reactors as control rods, shielding material, spent fuel storage racks and transportation casks. In this study, bead on plate welds were made using gas tungsten arc welding (GTAW) and electron beam welding (EBW) processes. Electron beam welds made using beam oscillation technique exhibited higher tensile strength values compared to that of GTA welds. Electron beam welds were found to show fine dendritic microstructure while GTA welds exhibited larger dendrites. While both processes produced defect free welds, GTA welds are marked by partially melted zone (PMZ) where the hardness is low. EBW obviate the PMZ failure due to low heat input and in case of high heat input GTA welding process failure occurs in the PMZ.

  7. Electron beam curing of coating

    International Nuclear Information System (INIS)

    Fujioka, S.; Fujikawa, Z.

    1974-01-01

    Electron beam curing (EBC) method, by which hardened coating film is obtained by polymerizing and cross-linking paint with electron beam, has finally reached industrialized stage. While about seven items such as short curing time, high efficiency of energy consumption, and homogeneous curing are enumerated as the advantages of EBC method, it has limitations of the isolation requirement from air needing the injection of inert gas, and considerable amount of initial investment. In the electron accelerators employed in EBC method, the accelerating voltage is 250 to 750 kV, and the tube current is several tens of mA to 200 mA. As an example of EBC applications, EBC ''Erio'' steel sheet was developed by the cooperative research of Nippon Steel Corp., Dai-Nippon Printing Co. and Toray Industries, Inc. It is a high-class pre-coated metal product made from galvanized steel sheets, and the flat sheets with cured coating are sold, and final products are fabricated by being worked in various shapes in users. It seems necessary to develop the paint which enables to raise added value by adopting the EBC method. (Wakatsuki, Y.)

  8. Nanosecond electron beams compact generator

    Energy Technology Data Exchange (ETDEWEB)

    Konkin, D V; Nagovitsin, A Yu; Pavlov, S S; Popkov, N F [All-Russian Scientific Research Inst. of Experimental Physics, Sarov (Russian Federation)

    1997-12-31

    A small-scale accelerator providing a storage energy of 40 J, electron energy of 200 keV, beam current released into air of 1 kA, and current pulse duration of 30-40 ns at the half-height is described. The multi-channel commutation is implemented in the accelerator capacitive energy storage, ensuring an output current pulse front of 10 ns, while the inductiveness is 120 nH. The gross weight of the device is approximately 100 kg. (author). 4 figs., 6 refs.

  9. Dosimetry for electron beam application

    International Nuclear Information System (INIS)

    Miller, A.

    1983-12-01

    This report describes two aspects of electron beam dosimetry, on one hand development of film dosimeters and measurements of their properties, and on the other hand development of calorimeters for calibration of routine dosimeters, e.g. thin films. Two types of radiochromic thin film dosimeters have been developed in this department, and the properties of these and commercially available dosimeters have been measured and found to be comparable. Calorimeters which are in use for routine measurements, are being investigated with reference to their application as standardizing instruments, and new calorimeters are being developed. (author)

  10. Nanosecond electron beams compact generator

    International Nuclear Information System (INIS)

    Konkin, D.V.; Nagovitsin, A.Yu.; Pavlov, S.S.; Popkov, N.F.

    1996-01-01

    A small-scale accelerator providing a storage energy of 40 J, electron energy of 200 keV, beam current released into air of 1 kA, and current pulse duration of 30-40 ns at the half-height is described. The multi-channel commutation is implemented in the accelerator capacitive energy storage, ensuring an output current pulse front of 10 ns, while the inductiveness is 120 nH. The gross weight of the device is approximately 100 kg. (author). 4 figs., 6 refs

  11. Apparatus for irradiation with electron beam

    International Nuclear Information System (INIS)

    Uehara, K.; Ito, A.; Nishimune, K.; Fujita, K.

    1976-01-01

    An irradiation apparatus with high energy electrons is disclosed in which a wire shaped or linear object to be irradiated is moved back and forth many times under an electron window so as to irradiate it with an electron beam. According to one feature of the invention, an electron beam, which leaks through gaps between the objects to be irradiated or which penetrates the objects to be irradiated, is reversed by a magnetic field approximately perpendicular to the scanning face of the electron beam by means of a magnet which is disposed under the objects to be irradiated, and the reversed electron beam is thereby again applied to the objects to be irradiated. A high utilization rate of the electron beam is accomplished, and the objects can be thereby uniformly irradiated with the electron beam. 4 claims, 6 drawing figures

  12. Chirping the LCLS Electron Beam

    International Nuclear Information System (INIS)

    Emma, P.

    2005-01-01

    We explore scenarios for generating a linear time-correlated energy spread in the LCLS electron bunch, prior to the undulator, that is needed for optical (x-ray) pulse compression. The correlated energy spread (''chirp'') is formed by generating an energy gradient along the length of the electron bunch using RF phasing and/or longitudinal wakefields of the accelerating structures. The sign of the correlation is an important limitation. Excluding a complete re-design of the compression systems, the best possibility is to use ''over-compression'' to effect the required energy chirp. This is easily done with only a slight strength increase (∼10%) in the chicane bends of the second compressor. In this case, the bend-plane emittance dilution associated with the increased coherent synchrotron radiation (CSR) in the bunch compressor may, however, significantly compromise the electron beam density. The CSR calculations for the momentary extremely short (∼1 (micro)m) electron bunch during over-compression are quite subtle and an adequate confidence level may not be achievable. A practical limit in this short-pulse scenario may be to use spontaneous rather than FEL radiation. Ignoring the potential emittance growth, a FWHM electron energy spread of 2% is possible

  13. A new process of electron beam refining of niobium

    International Nuclear Information System (INIS)

    Pinatti, D.G.

    1981-01-01

    A review of thermodynamic equilibrium, the kinetic theory and experimental results of the metal-gas interaction in refractory metals is presented. N 2 , H 2 and CO absorption and desorption take place by a reversible process while O 2 takes place by a irreversible process with atom absorption and metal oxide desorption. A new technology of electron beam refining of Niobium is proposed based on four points: 1) preparation of the aluminothermic reduced electrode, 2) zone refining in the first melt, 3) kinetic theory of refining in the following melts and 4) design of a compact furnace. Experimental results in a pilot plant of 300 KW have shown complete agreement with the proposed technology yielding a productivity 2.4 times larger than the value predicted by the conventional technology of electron beam refining of Niobium. (Author) [pt

  14. The effective synthesis of Insoluble sulfur using electron beam

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Daejin; Yu, Kookhyun [Dongguk Univ., Seoul (Korea, Republic of)

    2013-07-01

    Vulcanization is process that formed crosslinking by Insoluble sulfur between linear structure of rubber polymer. Recently, Synthesis of Insoluble sulfur is used Thermal polymerization using about 250 {approx} 300 .deg. C and extraction process is used carbon disulfide(CS2) for separation between soluble sulfur and insoluble sulfur. But this process isn't environmental, economical and safety. This research was focus on developing of insoluble sulfur synthesis process using electron beam. This new process is using under the 140 .deg. C. Because of that, explosion risk is decrease, environmental and economical factor is increased. The sulfur can be melt by increase temperature or made solution using carbon disulfide. And electron beam is irradiated melting sulfur or sulfur solution. After irradiation, The high purity insoluble sulfur can be obtained by separation with carbon disulfide.

  15. Definition of Beam Diameter for Electron Beam Welding

    Energy Technology Data Exchange (ETDEWEB)

    Burgardt, Paul [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pierce, Stanley W. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dvornak, Matthew John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-03-11

    It is useful to characterize the dimensions of the electron beam during process development for electron beam welding applications. Analysis of the behavior of electron beam welds is simplest when a single number can be assigned to the beam properties that describes the size of the beam spot; this value we generically call the “beam diameter”. This approach has worked well for most applications and electron beam welding machines with the weld dimensions (width and depth) correlating well with the beam diameter. However, in recent weld development for a refractory alloy, Ta-10W, welded with a low voltage electron beam machine (LVEB), it was found that the weld dimensions (weld penetration and weld width) did not correlate well with the beam diameter and especially with the experimentally determined sharp focus point. These data suggest that the presently used definition of beam diameter may not be optimal for all applications. The possible reasons for this discrepancy and a suggested possible alternative diameter definition is the subject of this paper.

  16. Electron beam welding of aluminium components

    International Nuclear Information System (INIS)

    Maajid, Ali; Vadali, S.K.; Maury, D.K.

    2015-01-01

    Aluminium is one of the most widely used materials in industries like transportation, shipbuilding, manufacturing, aerospace, nuclear, etc. The challenges in joining of aluminium are distortion, cleanliness and quality. Main difficulties faced during fusion welding of aluminium components are removal of surface oxide layer, weld porosity, high heat input requirement, distortion, hot cracking, etc. Physical properties of aluminium such as its high thermal conductivity, high coefficient of thermal expansion, no change in colour at high temperature, large difference in the melting points of the metal and its oxide (∼ 1400 °C) compound the difficulties faced during welding. Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Plasma Arc Welding (PAW), etc are generally used in industries for fusion welding of aluminium alloys. However in case of thicker jobs the above processes are not suitable due to requirements of elaborate edge preparation, preheating of jobs, fixturing to prevent distortion, etc. Moreover, precise control over the heat input during welding and weld bead penetration is not possible with above processes. Further, if heat sensitive parts are located near the weld joint then high energy density beam welding process like Electron Beam Welding (EBW) is the best possible choice for aluminium welding.This paper discusses EB welding of aluminium components, typical geometry of components, selection/optimization of welding parameters, problems faced during standardization of welding and process parameters and their remedies etc.

  17. 'Electron compression' of beam-beam footprint in the Tevatron

    International Nuclear Information System (INIS)

    Shiltsev, V.; Finley, D.A.

    1997-08-01

    The beam-beam interaction in the Tevatron collider sets some limits on bunch intensity and luminosity. These limits are caused by a tune spread in each bunch which is mostly due to head-on collisions, but there is also a bunch-to-bunch tune spread due to parasitic collisions in multibunch operation. We describe a counter-traveling electron beam which can be used to eliminate these effects, and present general considerations and physics limitations of such a device which provides 'electron compression' of the beam-beam footprint in the Tevatron

  18. Ion beam neutralization with ferroelectrically generated electron beams

    Energy Technology Data Exchange (ETDEWEB)

    Herleb, U; Riege, H [European Organization for Nuclear Research, Geneva (Switzerland). LHC Division

    1997-12-31

    A technique for ion beam space-charge neutralization with pulsed electron beams is described. The intensity of multiply-charged ions produced with a laser ion source can be enhanced or decreased separately with electron beam trains of MHz repetition rate. These are generated with ferroelectric cathodes, which are pulsed in synchronization with the laser ion source. The pulsed electron beams guide the ion beam in a similar way to the alternating gradient focusing of charged particle beams in circular accelerators such as synchrotrons. This new neutralization technology overcomes the Langmuir-Child space-charge limit and may in future allow ion beam currents to be transported with intensities by orders of magnitude higher than those which can be accelerated today in a single vacuum tube. (author). 6 figs., 10 refs.

  19. Rippled beam free electron laser amplifier

    Science.gov (United States)

    Carlsten, Bruce E.

    1999-01-01

    A free electron laser amplifier provides a scalloping annular electron beam that interacts with the axial electric field of a TM.sub.0n mode. A waveguide defines an axial centerline and, a solenoid arranged about the waveguide produces an axial constant magnetic field within the waveguide. An electron beam source outputs a annular electron beam that interacts with the axial magnetic field to have an equilibrium radius and a ripple radius component having a variable radius with a ripple period along the axial centerline. An rf source outputs an axial electric field that propagates within the waveguide coaxial with the electron beam and has a radial mode that interacts at the electron beam at the equilibrium radius component of the electron beam.

  20. Fast wire scanner for intense electron beams

    Directory of Open Access Journals (Sweden)

    T. Moore

    2014-02-01

    Full Text Available We have developed a cost-effective, fast rotating wire scanner for use in accelerators where high beam currents would otherwise melt even carbon wires. This new design uses a simple planetary gear setup to rotate a carbon wire, fixed at one end, through the beam at speeds in excess of 20  m/s. We present results from bench tests, as well as transverse beam profile measurements taken at Cornell’s high-brightness energy recovery linac photoinjector, for beam currents up to 35 mA.

  1. Method for surface treatment by electron beams

    International Nuclear Information System (INIS)

    Panzer, S.; Doehler, H.; Bartel, R.; Ardenne, T. von.

    1985-01-01

    The invention has been aimed at simplifying the technology and saving energy in modifying surfaces with the aid of electron beams. The described beam-object geometry allows to abandon additional heat treatments. It can be used for surface hardening

  2. Proton-antiproton colliding beam electron cooling

    International Nuclear Information System (INIS)

    Derbenev, Ya.S.; Skrinskij, A.N.

    1981-01-01

    A possibility of effective cooling of high-energy pp tilde beams (E=10 2 -10 3 GeV) in the colliding mode by accompanying radiationally cooled electron beam circulating in an adjacent storage ring is studied. The cooling rate restrictions by the pp tilde beam interaction effects while colliding and the beam self-heating effect due to multiple internal scattering are considered. Some techniques permitting to avoid self-heating of a cooling electron beam or suppress its harmful effect on a heavy particle beam cooling are proposed. According to the estimations the cooling time of 10 2 -10 3 s order can be attained [ru

  3. Plasma lenses for focusing relativistic electron beams

    International Nuclear Information System (INIS)

    Govil, R.; Wheeler, S.; Leemans, W.

    1997-01-01

    The next generation of colliders require tightly focused beams with high luminosity. To focus charged particle beams for such applications, a plasma focusing scheme has been proposed. Plasma lenses can be overdense (plasma density, n p much greater than electron beam density, n b ) or underdense (n p less than 2 n b ). In overdense lenses the space-charge force of the electron beam is canceled by the plasma and the remaining magnetic force causes the electron beam to self-pinch. The focusing gradient is nonlinear, resulting in spherical aberrations. In underdense lenses, the self-forces of the electron beam cancel, allowing the plasma ions to focus the beam. Although for a given beam density, a uniform underdense lens produces smaller focusing gradients than an overdense lens, it produces better beam quality since the focusing is done by plasma ions. The underdense lens can be improved by tapering the density of the plasma for optimal focusing. The underdense lens performance can be enhanced further by producing adiabatic plasma lenses to avoid the Oide limit on spot size due to synchrotron radiation by the electron beam. The plasma lens experiment at the Beam Test Facility (BTF) is designed to study the properties of plasma lenses in both overdense and underdense regimes. In particular, important issues such as electron beam matching, time response of the lens, lens aberrations and shot-to-shot reproducibility are being investigated

  4. Electron beam treatment of industrial wastewater

    International Nuclear Information System (INIS)

    Han, Bumsoo; Kim, JinKyu; Kim, Yuri

    2004-01-01

    For industrial wastewater with low impurity levels such as contaminated ground water, cleaning water and etc., purification only with electron beam is possible, but it should be managed carefully with reducing required irradiation doses as low as possible. Also for industrial wastewater with high impurity levels such as dyeing wastewater, leachate and etc., purification only with electron beam requires high amount of doses and far beyond economies. Electron beam treatment combined with conventional purification methods such as coagulation, biological treatment, etc. is suitable for reduction of non-biodegradable impurities in wastewater and will extend the application area of electron beam. A pilot plant with electron beam for treating 1,000 m 3 /day of wastewater from dyeing industries has constructed and operated continuously since Oct 1998. Electron beam irradiation instead of chemical treatment shows much improvement in removing impurities and increases the efficiency of biological treatment. Actual plant is under consideration based upon the experimental results. (author)

  5. Electron beam hardened paint binder

    International Nuclear Information System (INIS)

    Johnson, O.B.; Labana, S.S.

    1976-01-01

    The invention concerns a paint binder hardened by the effect of electron beams (0.1-100 Mrad/sec). It consists of a dispersion of (A) an ethylenic unsaturated material in (B) at least one vinyl monomer. The component (A) in a reaction product of degraded rubber particles (0.1-4 μm) and an ethylenic unsaturated component with a reactive epoxy, hydroxy or carboxy group which is bonded to the rubber particles by ester or urethane compounds. The rubber particles possess a nucleus and a cross-linked elastomeric acryl polymer, an outer shell with reactive groups and an intermediate layer formed by the monomers of the nucleus and the shell. The manner of production is described in great detail and supplemented by 157 examples. The coatings are suitable to coat articles which will be subject to deformation. (UWI) [de

  6. Industrial applications of electron beam accelerators

    International Nuclear Information System (INIS)

    Braid, W.G. Jr.

    1976-01-01

    The use of electron beam accelerators for crosslinking polyolefins for shrinking food packaging is discussed. Irradiation procedures, accelerator characteristics, and industrial operations are described

  7. Shielding in electron beams used in radiotherapy

    International Nuclear Information System (INIS)

    Sentenac, Irenee.

    1979-01-01

    The interactions of electron beams with initial energies between 7 and 30 MeV have been studied in various materials including polystyrene, aluminium, copper and lead. The following experimental results have been found: estimation of measurement point displacement in a cylindrical chamber and of its variations with electron beam energy, empirical relations between the energy at the surface and the practical range of the electrons in various materials, an estimation of the relative ionisation due to the 'bremsstrahlung' measured behind different materials with beam complete shielding. Improvement of electron beam collimation is suggested after analysis of the dose distribution behind partial shielding [fr

  8. Optics of Electron Beam in the Recycler

    International Nuclear Information System (INIS)

    Burov, A.; Kroc, T.; Lebedev, V.; Nagaitsev, S.; Prost, L.; Pruss, S.; Shemyakin, A.; Sutherland, M.; Warner, A.; Kazakevich, G.; Tiunov, M.

    2006-01-01

    Electron cooling of 8.9 GeV/c antiprotons in the Recycler ring (Fermilab) requires high current and good quality of the DC electron beam. Electron trajectories of ∼0.2 A or higher DC electron beam have to be parallel in the cooling section, within ∼ 0.2 mrad, making the beam envelope cylindrical. These requirements yielded a specific scheme of the electron transport from a gun to the cooling section, with electrostatic acceleration and deceleration in the Pelletron. Recuperation of the DC beam limits beam losses at as tiny level as ∼0.001%, setting strict requirements on the return electron line to the Pelletron and a collector. To smooth the beam envelope in the cooling section, it has to be linear and known at the transport start. Also, strength of the relevant optic elements has to be measured with good accuracy. Beam-based optic measurements are being carried out and analysed to get this information. They include beam simulations in the Pelletron, differential optic (beam response) measurements and simulation, beam profile measurements with optical transition radiation, envelope measurements and analysis with orifice scrapers. Current results for the first half-year of commissioning are presented. Although electron cooling is already routinely used for pbar stacking, its efficiency is expected to be improved

  9. Electron beam emittance monitor for the SSC

    International Nuclear Information System (INIS)

    Tsyganov, E.; Meinke, R.; Nexsen, W.; Kauffmann, S.; Zinchenko, A.; Taratin, A.

    1993-05-01

    A nondestructive beam profile monitor for the Superconducting Super Collider (SSC) is presented using as a probe a low-energy electron beam interacting with the proton bunch charge. Results using a full Monte Carlo simulation code look promising for the transverse and longitudinal beam profile measurements

  10. Feasibility study for mega-electron-volt electron beam tomography.

    Science.gov (United States)

    Hampel, U; Bärtling, Y; Hoppe, D; Kuksanov, N; Fadeev, S; Salimov, R

    2012-09-01

    Electron beam tomography is a promising imaging modality for the study of fast technical processes. But for many technical objects of interest x rays of several hundreds of keV energy are required to achieve sufficient material penetration. In this article we report on a feasibility study for fast electron beam computed tomography with a 1 MeV electron beam. The experimental setup comprises an electrostatic accelerator with beam optics, transmission target, and a single x-ray detector. We employed an inverse fan-beam tomography approach with radiographic projections being generated from the linearly moving x-ray source. Angular projections were obtained by rotating the object.

  11. The powerful pulsed electron beam effect on the metallic surfaces

    International Nuclear Information System (INIS)

    Neklyudov, I.M.; Yuferov, V.B.; Kosik, N.A.; Druj, O.S.; Skibenko, E.I.

    2001-01-01

    Experimental results of the influence of powerful pulsed electron beams on the surface structure,hardness and corrosion resistance of the Cr18ni10ti steel are presented. The experiments were carried out in the powerful electron accelerators of directional effect VGIK-1 and DIN-2K with an energy up to approx 300 KeV and a power density of 10 9 - 10 11 W/cm 2 for micro- and nanosecond range. The essential influence of the irradiation power density on the material structure was established. Pulsed powerful beam action on metallic surface leads to surface melting,modification of the structure and structure-dependent material properties. The gas emission and mass-spectrometer analysis of the beam-surface interaction were defined

  12. EIC Electron Beam Polarimetry Workshop Summary

    International Nuclear Information System (INIS)

    Lorenzon, W.

    2008-01-01

    A summary of the Precision Electron Beam Polarimetry Workshop for a future Electron Ion Collider (EIC) is presented. The workshop was hosted by the University of Michigan Physics Department in Ann Arbor on August 23-24, 2007 with the goal to explore and study the electron beam polarimetry issues associated with the EIC to achieve sub-1% precision in polarization determination. Ideas are being presented that were exchanged among experts in electron polarimetry and source and accelerator design to examine existing and novel electron beam polarization measurement schemes

  13. Electron beam generation form a superemissive cathode

    International Nuclear Information System (INIS)

    Hsu, T.-Y.; Liou, R.-L.; Kirkman-Amemiya, G.; Gundersen, M.A.

    1991-01-01

    An experimental study of electron beams produced by a superemissive cathode in the Back-Lighted Thyratron (BLT) and the pseudospark is presented. This work is motivated by experiments demonstrating very high current densities (≥10 kA/cm 2 over an area of 1 cm 2 ) from the pseudospark and BLT cathode. This high-density current is produced by field-enhanced thermionic emission from the ion beam-heated surface of a molybdenum cathode. This work reports the use of this cathode as a beam source, and is to be distinguished from previous work reporting hollow cathode-produced electron beams. An electron beam of more than 260 A Peak current has been produced with 15 kV applied voltage. An efficiency of ∼10% is estimated. These experimental results encourage further investigation of the super-emissive cathode as an intense electron beam source for applications including accelerator technology

  14. A device for measuring electron beam characteristics

    Directory of Open Access Journals (Sweden)

    M. Andreev

    2017-01-01

    Full Text Available This paper presents a device intended for diagnostics of electron beams and the results obtained with this device. The device comprises a rotating double probe operating in conjunction with an automated probe signal collection and processing system. This provides for measuring and estimating the electron beam characteristics such as radius, current density, power density, convergence angle, and brightness.

  15. Development of spin polarized electron beam

    International Nuclear Information System (INIS)

    Nakanishi, Tsutomu

    2001-01-01

    Physical structure of the polarized electron beam production is explained in this paper. Nagoya University group has been improving the quality of beam. The present state of quality and the development objects are described. The new results of the polarized electron reported in 'RES-2000 Workshop' in October 2000, are introduced. The established ground of GaAs type polarized electron beam source, observation of the negative electron affinity (NEA) surface, some problems of NEA surface of high energy polarized electron beam such as the life, time response, the surface charge limited phenomena of NEA surface are explained. The interested reports in the RES-2000 Workshop consisted of observation by SPLEEM (Spin Low Energy Electron Microscope), Spin-STM and Spin-resolved Photoelectron Spectroscopy. To increase the performance of the polarized electron source, we will develop low emittance and large current. (S.Y.)

  16. Electron beam emission and interaction of double-beam gyrotron

    International Nuclear Information System (INIS)

    Singh, Udaybir; Kumar, Anil; Kumar, Nitin; Kumar, Narendra; Pratap, Bhanu; Purohit, L.P.; Sinha, A.K.

    2012-01-01

    Highlights: ► The complete electrical design of electron gun and interaction structure of double-beam gyrotron. ► EGUN code is used for the simulation of electron gun of double-beam gyrotron. ► MAGIC code is used for the simulation of interaction structure of double-beam gyrotron. ► Design validations with other codes. - Abstract: This paper presents the numerical simulation of a double-beam magnetron injection gun (DB-MIG) and beam-wave interaction for 60 GHz, 500 kW gyrotron. The beam-wave interaction calculations, power and frequency growth estimation are performed by using PIC code MAGIC. The maximum output power of 510 kW at 41.5% efficiency, beam currents of 6 A and 12 A, electron beam velocity ratios of 1.41 and 1.25 and beam voltage of 69 kV are estimated. To obtain the design parameters, the DB-MIG with maximum transverse velocity spread less than 5% is designed. The computer simulations are performed by using the commercially available code EGUN and the in-house developed code MIGANS. The simulated results of DB-MIG design obtained by using the EGUN code are also validated with another trajectory code TRAK, which are in good agreement.

  17. Electron beam emission and interaction of double-beam gyrotron

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Udaybir, E-mail: uday.ceeri@gmail.com [Gyrotron Laboratory, Microwave Tube Area, Central Electronics Engineering Research Institute (CEERI), Council of Scientific and Industrial Research (CSIR), Pilani, Rajasthan 333031 (India); Department of Physics, Gurukul Kangri University, Haridwar 249404 (India); Kumar, Anil [Gyrotron Laboratory, Microwave Tube Area, Central Electronics Engineering Research Institute (CEERI), Council of Scientific and Industrial Research (CSIR), Pilani, Rajasthan 333031 (India); Kumar, Nitin, E-mail: nitin_physika@rediffmail.com [Gyrotron Laboratory, Microwave Tube Area, Central Electronics Engineering Research Institute (CEERI), Council of Scientific and Industrial Research (CSIR), Pilani, Rajasthan 333031 (India); Kumar, Narendra; Pratap, Bhanu [Gyrotron Laboratory, Microwave Tube Area, Central Electronics Engineering Research Institute (CEERI), Council of Scientific and Industrial Research (CSIR), Pilani, Rajasthan 333031 (India); Purohit, L.P. [Department of Physics, Gurukul Kangri University, Haridwar 249404 (India); Sinha, A.K., E-mail: aksinha@ceeri.ernet.in [Gyrotron Laboratory, Microwave Tube Area, Central Electronics Engineering Research Institute (CEERI), Council of Scientific and Industrial Research (CSIR), Pilani, Rajasthan 333031 (India)

    2012-09-15

    Highlights: Black-Right-Pointing-Pointer The complete electrical design of electron gun and interaction structure of double-beam gyrotron. Black-Right-Pointing-Pointer EGUN code is used for the simulation of electron gun of double-beam gyrotron. Black-Right-Pointing-Pointer MAGIC code is used for the simulation of interaction structure of double-beam gyrotron. Black-Right-Pointing-Pointer Design validations with other codes. - Abstract: This paper presents the numerical simulation of a double-beam magnetron injection gun (DB-MIG) and beam-wave interaction for 60 GHz, 500 kW gyrotron. The beam-wave interaction calculations, power and frequency growth estimation are performed by using PIC code MAGIC. The maximum output power of 510 kW at 41.5% efficiency, beam currents of 6 A and 12 A, electron beam velocity ratios of 1.41 and 1.25 and beam voltage of 69 kV are estimated. To obtain the design parameters, the DB-MIG with maximum transverse velocity spread less than 5% is designed. The computer simulations are performed by using the commercially available code EGUN and the in-house developed code MIGANS. The simulated results of DB-MIG design obtained by using the EGUN code are also validated with another trajectory code TRAK, which are in good agreement.

  18. Applications of electron beam in nanotechnology

    International Nuclear Information System (INIS)

    Khairul Zaman Hj. Mohd Dahlan; Jamaliah Sharif

    2005-01-01

    The use of radiation technique to process nanostructured materials or to produce nanostructured materials have been shown technically superior as alternative and viable techniques for further commercial exploitation. Research on radiation processing of nanocomposites have been initiated at the Radiation Processing Technology Division of MINT in the past three years. The main focus of this research is to utilize indigenous natural polymer for production of nanocomposites material. Natural rubber/clay composites and thermoplastic natural rubber/clay composites are the important materials that under studied. The natural rubber used in this work is of grade SMRL (Standard Malaysian Rubber) and the clay used was sodium montmorillonite modified with various types of cationic surfactants in order to make the galleries hydrophobic and thus more compatible with the elastomer. The natural rubber/clay nanocomposites were prepared by melt mixing. The compound was then irradiated using electron beam at optimum dose of 250 kGy. X-ray diffraction results indicated intercalation of the natural rubber into silicate interlayer. Upon irradiation at 250 kGy, the tensile strength of the NR/Na-MMT nanocomposites constantly reduced slightly with increasing clay loading, whereas the tensile strengths of NR/DDA-MMT and NR/ODA-MMT increases to optimum levels, 12.1 MPa and 9.5 MPa respectively at 3 phr clay contents. On the other hand, the elongation of NR/DDA-MMT nanocomposites is less affected with increasing clay content up to 3 phr. (author)

  19. Industrial applications of electron beam technology

    International Nuclear Information System (INIS)

    Khairul Zaman Mohd Dahlan

    1997-01-01

    Electron beam technology was first introduced in Malaysia in 1989 with the conclusion of the bilateral cooperation between the Malaysian Institute for Nuclear Technology Research (MINT) and Japan International Co-operation Agency (JICA) on Radiation Application Projects. Two electron beam accelerators with energy of 3.0 MeV and 200 keV were installed at MINT. These two accelerators pave the way for R and D to be carried out in radiation processing of polymers for cross-linking and surface curing. In 1994, another electron beam accelerator was installed in the private sector for cross-linking of home appliance wires. Since then, two more accelerators were installed in the private sector for cross-linking of heat shrinkable plastic films. Recently, a local company has acquired a low energy electron beam machine for cross-linking of plastic film. Within a period of 7 years, industrial applications of electron beam technology in Malaysia have increased significantly

  20. Electron beam processing of wastewater in Malaysia

    International Nuclear Information System (INIS)

    Zulkafli Ghazali; Khairul Zaman Dahlan; Ting Teo Ming; Khomsaton A. Bakar

    2006-01-01

    Electron beam processing technology started in Malaysia in 1991 when two accelerators were installed through JICA cooperation to perform medical product sterilization project. Since then several private companies have installed electron accelerators to develop in removing volatile organic materials and to demonstrate flue gas treatment. In this country report, effort on electron beam processing of wastewater or contaminated groundwater is presented: After de-coloration tests using gamma rays as function of radiation doses, electron beam treatment of textile industry wastewater as function of beam energy and current intensity as well as with combined treatment such as aeration or biological treatment to examine the effectiveness in color and BOD or COD change has been carried out and the main results are reported. Furthermore, the present technique was examined to apply in river water treatment for use as drinking water. Techno-economic feasibility study for recycling of industrial waste water using electron beam technology is now underway. (S. Ohno)

  1. Application of electron beam irradiation, (1). Development and application of electron beam processors

    International Nuclear Information System (INIS)

    Katsumura, Yosuke

    1994-01-01

    This paper deals with characteristics, equipment (principle and kinds), present conditions, and future issues in the application of electron beam irradiation. Characteristics of electron beams are described in terms of the following: chemical and biological effects of radiation; energy and penetrating power of electron beams; and principle and kinds of electron beam accelerator. Industrial application of electron beam irradiation has advantages of high speed procedure and producibility, less energy, avoidance of poisonous gas, and extreme reduction of organic solvents to be used. The present application of electron beam irradiation cen be divided into the following: (1) hardening of resin or coated membrane; (2) improvement of macromolecular materials; (3) environmental protection; (4) sterilization; (5) food sterilization. The present equipment for electron beam irradiation is introduced according to low energy, medium energy, and high energy equipment. Finally, future issues focuses on (1) the improvement of traceability system and development of electron dosimetric techniques and (2) food sterilization. (N.K.)

  2. The effect of atoms excited by electron beam on metal evaporation

    CERN Document Server

    Xie Guo Feng; Ying Chun Tong

    2002-01-01

    In atomic vapor laser isotope separation (AVLIS), the metal is heated to melt by electron beams. The vapor atoms may be excited by electrons when flying through the electron beam. The excited atoms may be deexcited by inelastic collision during expansion. The electronic energy transfers translational energy. In order to analyse the effect of reaction between atoms and electron beams on vapor physical parameters, such as density, velocity and temperature, direct-simulation Monte Carlo method (DSMC) is used to simulate the 2-D gadolinium evaporation from long and narrow crucible. The simulation results show that the velocity and temperature of vapor increase, and the density decreases

  3. Electron beam curing of polymer matrix composites

    International Nuclear Information System (INIS)

    Janke, C.J.; Wheeler, D.; Saunders, C.

    1998-01-01

    The purpose of the CRADA was to conduct research and development activities to better understand and utilize the electron beam PMC curing technology. This technology will be used to replace or supplement existing PMC thermal curing processes in Department of Energy (DOE) Defense Programs (DP) projects and American aircraft and aerospace industries. This effort involved Lockheed Martin Energy Systems, Inc./Lockheed Martin Energy Research Corp. (Contractor), Sandia National Laboratories, and ten industrial Participants including four major aircraft and aerospace companies, three advanced materials companies, and three electron beam processing organizations. The technical objective of the CRADA was to synthesize and/or modify high performance, electron beam curable materials that meet specific end-use application requirements. There were six tasks in this CRADA including: Electron beam materials development; Electron beam database development; Economic analysis; Low-cost Electron Beam tooling development; Electron beam curing systems integration; and Demonstration articles/prototype structures development. The contractor managed, participated and integrated all the tasks, and optimized the project efforts through the coordination, exchange, and dissemination of information to the project participants. Members of the Contractor team were also the principal inventors on several electron beam related patents and a 1997 R and D 100 Award winner on Electron-Beam-Curable Cationic Epoxy Resins. The CRADA achieved a major breakthrough for the composites industry by having successfully developed high-performance electron beam curable cationic epoxy resins for use in composites, adhesives, tooling compounds, potting compounds, syntactic foams, etc. UCB Chemicals, the world's largest supplier of radiation-curable polymers, has acquired a license to produce and sell these resins worldwide

  4. Monitor tables for electron beams in radiotherapy

    International Nuclear Information System (INIS)

    Christ, G.; Dohm, O.S.

    2007-01-01

    The application of electron beams in radiotherapy is still based on tables of monitor units, although 3-D treatment planning systems for electron beams are available. This have several reasons: The need for 3-D treatment planning is not recognized; there is no confidence in the calculation algorithm; Monte-Carlo algorithms are too time-consuming; and the effort necessary to measure basic beam data for 3-D planning is considered disproportionate. However, the increasing clinical need for higher dosimetric precision and for more conformal electron beams leads to the requirement for more sophisticated tables of monitor units. The present paper summarizes and discusses the main aspects concerning the preparation of tables of monitor units for electron beams. The measurement equipment and procedures for measuring basic beam data needed for tables of monitor units for electron beams are described for a standard radiation therapy linac. The design of tables of monitor units for standard electron applicators is presented; this design can be extended for individual electron inserts, to variable applicator surface distances, to oblique beam incidence, and the use of bolus material. Typical data of an Elekta linac are presented in various tables. (orig.)

  5. Electron beam treatment of wastewater

    International Nuclear Information System (INIS)

    Arai, H.; Hosono, M.; Shimizu, K.; Sugiyama, M.

    1991-01-01

    Supernatant comes from dewaterization of sewage sludge, and contains biologically nondegradable organics so that it is hard to be treated by conventional activated sludge. By electron beam (EB) irradiation, any kinds of organics in water can be oxidized to biodegradable organic acids. We studied the treatment of supernatant by application of this effect. The direct irradiation of the original supernatant was found not to be so effective to decrease COD. In order to increase the irradiation effect, supernatant was pretreated biologically to decrease the biodegradable organics in it. The chemical oxygen demand (COD) and biochemical oxygen demand (BOD) were decreased from 800 and 910 mg/L to 78 and 5 mg/L by this pretreatment, respectively. This pretreated supernatant was irradiated by EB of 2 MeV using a batch type reactor. The COD was gradually decreased with dose. In contrast, BOD was increased markedly, indicating increase in biodegradability. The irradiated sample water was treated biologically again. After the final biological treatment, COD was decreased below 30 mg/L in the case of 10 - 12 kGy irradiation. Finally, the initial COD of 800 mg/L was decreased below 30 mg/L by the combination of EB irradiation and biological treatment. The cost of irradiation for this process was evaluated preliminarily. (author)

  6. Electron-beam-pumped phosphors

    International Nuclear Information System (INIS)

    Goldhar, J.; Krupke, W.F.

    1985-01-01

    Electron-beam excitation of solid-state scintillators, or phosphors, can result in efficient generation of visible light confined to relatively narrow regions of the spectrum. The conversion efficiency can exceed 20%, and, with proper choice of phosphors, radiation can be obtained anywhere from the near infrared (IR) to the near ultraviolet (UV). These properties qualify the phosphors as a potentially useful pump source for new solid-state lasers. New phosphors are being developed for high-brightness television tubes that are capable of higher power dissipation. Here, an epitaxial film of fluorescing material is grown on a crystalline substrate with good thermal properties. For example, researchers at North American Philips Laboratories have developed a cerium-doped yttrium aluminum garnet (YAG) grown on a YAG substrate, which has operated at 1 A/cm 2 at 20 kV without observed thermal quenching. The input power is higher by almost two orders of magnitude than that which can be tolerated by a conventional television phosphor. The authors describe tests of these new phosphors

  7. Electron distribution function in electron-beam-excited plasmas

    International Nuclear Information System (INIS)

    Brau, C.A.

    1976-01-01

    In monatomic plasmas excited by high-intensity relativistic electron beams, the electron secondary distribution function is dominated by elastic electron-electron collisions at low electron energies and by inelastic electron-atom collisions at high electron energies (above the excitation threshold). Under these conditions, the total rate of excitation by inelastic collisions is limited by the rate at which electron-electron collisions relax the distribution function in the neighborhood of the excitation threshold. To describe this effect quantitatively, an approximate analytic solution of the electron Boltzmann equation is obtained, including both electron-electron and inelastic collisions. The result provides a simple formula for the total rate of excitation

  8. Electron backscattering for process control in electron beam welding

    International Nuclear Information System (INIS)

    Ardenne, T. von; Panzer, S.

    1983-01-01

    A number of solutions to the automation of electron beam welding is presented. On the basis of electron backscattering a complex system of process control has been developed. It allows an enlarged imaging of the material's surface, improved adjustment of the beam focusing and definite focus positioning. Furthermore, both manual and automated positioning of the electron beam before and during the welding process has become possible. Monitoring of the welding process for meeting standard welding requirements can be achieved with the aid of a control quantity derived from the results of electronic evaluation of the high-frequency electron backscattering

  9. Conical pinched electron beam diode for intense ion beam source

    International Nuclear Information System (INIS)

    Matsukawa, Yoshinobu; Nakagawa, Yoshiro

    1982-01-01

    For the purpose of improvement of the pinched electron beam diode, the production of an ion beam by a diode with electrodes in a conical shape was studied at low voltage operation (--200 kV). The ion beam is emitted from a small region of the diode apex. The mean ion beam current density near the axis at 12 cm from the diode apex is two or three times that from an usual flat parallel diode with the same dimension and impedance. The brightness and the power brightness at the otigin are 450 MA/cm 2 sr and 0.12 TW/cm 2 sr respectively. (author)

  10. Plasma channels for electron beam transport

    International Nuclear Information System (INIS)

    Schneider, R.F.; Smith, J.R.; Moffatt, M.E.; Nguyen, K.T.; Uhm, H.S.

    1988-01-01

    In recent years, there has been much interest in transport of intense relativistic electron beams using plasma channels. These channels are formed by either: ionization of an organic gas by UV photoionization or electron impact ionization of a low pressure gas utilizing a low energy (typically several hundred volts) electron gun. The second method is discussed here. As their electron gun, the authors used a 12 volt lightbulb filament which is biased to -400 volts with respect to the grounded 15 cm diameter drift tube. The electrons emitted from the filament are confined by an axial magnetic field of --100 Gauss to create a plasma channel which is less than 1 cm in radius. The channel density has been determined with Langmuir probes and the resulting line densities were found to be 10 11 to 10 12 per cm. When a multi-kiloamp electron beam is injected onto this channel, the beam space charge will eject the plasma electrons leaving the ions behind to charge neutralize the electron beam, hence allowing the beam to propagate. In this work, the authors performed experimental studies on the dynamics of the plasma channel. These include Langmuir probe measurements of a steady state (DC) channel, as well as time-resolved Langmuir probe studies of pulsed channels. In addition they performed experimental studies of beam propagation in these plasma channels. Specifically, they observed the behavior of current transport in these channels. Detailed results of beam transport and channel studies are presented

  11. Generation of Nondiffracting Electron Bessel Beams

    Directory of Open Access Journals (Sweden)

    Vincenzo Grillo

    2014-01-01

    Full Text Available Almost 30 years ago, Durnin discovered that an optical beam with a transverse intensity profile in the form of a Bessel function of the first order is immune to the effects of diffraction. Unlike most laser beams, which spread upon propagation, the transverse distribution of these Bessel beams remains constant. Electrons also obey a wave equation (the Schrödinger equation, and therefore Bessel beams also exist for electron waves. We generate an electron Bessel beam by diffracting electrons from a nanoscale phase hologram. The hologram imposes a conical phase structure on the electron wave-packet spectrum, thus transforming it into a conical superposition of infinite plane waves, that is, a Bessel beam. We verify experimentally that these beams can propagate for 0.6 m without measurable spreading and can also reconstruct their intensity distributions after being partially obstructed by an obstacle. Finally, we show by numerical calculations that the performance of an electron microscope can be increased dramatically through use of these beams.

  12. Attainment of Electron Beam Suitable for Medium Energy Electron Cooling

    Energy Technology Data Exchange (ETDEWEB)

    Seletskiy, Sergei M. [Univ. of Rochester, NY (United States)

    2005-01-01

    Electron cooling of charged particle beams is a well-established technique at electron energies of up to 300 keV. However, up to the present time the advance of electron cooling to the MeV-range energies has remained a purely theoretical possibility. The electron cooling project at Fermilab has recently demonstrated the ¯rst cooling of 8.9 GeV/c antiprotons in the Recycler ring, and therefore, has proved the validity of the idea of relativistic electron cool- ing. The Recycler Electron Cooler (REC) is the key component of the Teva- tron Run II luminosity upgrade project. Its performance depends critically on the quality of electron beam. A stable electron beam of 4.3 MeV car- rying 0.5 A of DC current is required. The beam suitable for the Recycler Electron Cooler must have an angular spread not exceeding 200 ¹rad. The full-scale prototype of the REC was designed, built and tested at Fermilab in the Wideband laboratory to study the feasibility of attaining the high-quality electron beam. In this thesis I describe various aspects of development of the Fermilab electron cooling system, and the techniques used to obtain the electron beam suitable for the cooling process. In particular I emphasize those aspects of the work for which I was principally responsible.

  13. Attainment of Electron Beam Suitable for Medium Energy Electron Cooling

    International Nuclear Information System (INIS)

    Seletskiy, Sergey M.; Rochester U.

    2005-01-01

    Electron cooling of charged particle beams is a well-established technique at electron energies of up to 300 keV. However, up to the present time the advance of electron cooling to the MeV-range energies has remained a purely theoretical possibility. The electron cooling project at Fermilab has recently demonstrated the first cooling of 8.9 GeV/c antiprotons in the Recycler ring, and therefore, has proved the validity of the idea of relativistic electron cooling. The Recycler Electron Cooler (REC) is the key component of the Tevatron Run II luminosity upgrade project. Its performance depends critically on the quality of electron beam. A stable electron beam of 4.3 MeV carrying 0.5 A of DC current is required. The beam suitable for the Recycler Electron Cooler must have an angular spread not exceeding 200 (micro)rad. The full-scale prototype of the REC was designed, built and tested at Fermilab in the Wideband laboratory to study the feasibility of attaining the high-quality electron beam. In this thesis I describe various aspects of development of the Fermilab electron cooling system, and the techniques used to obtain the electron beam suitable for the cooling process. In particular I emphasize those aspects of the work for which I was principally responsible. Chapter 1 is an introduction where I describe briefly the theory and the history of electron cooling, and derive the requirements to the quality of electron beam and requirements to the basic parameters of the Recycler Electron Cooler. Chapter 2 is devoted to the theoretical consideration of the motion of electrons in the cooling section, description of the cooling section and of the measurement of the magnetic fields. In Chapter 3 I consider different factors that increase the effective electron angle in the cooling section and suggest certain algorithms for the suppression of parasitic angles. Chapter 4 is devoted to the measurements of the energy of the electron beam. In the concluding Chapter 5 I review

  14. Electron beam based transversal profile measurements of intense ion beams

    International Nuclear Information System (INIS)

    El Moussati, Said

    2014-01-01

    A non-invasive diagnostic method for the experimental determination of the transverse profile of an intense ion beam has been developed and investigated theoretically as well as experimentally within the framework of the present work. The method is based on the deflection of electrons when passing the electromagnetic field of an ion beam. To achieve this an electron beam is employed with a specifically prepared transversal profile. This distinguish this method from similar ones which use thin electron beams for scanning the electromagnetic field [Roy et al. 2005; Blockland10]. The diagnostic method presented in this work will be subsequently called ''Electron-Beam-Imaging'' (EBI). First of all the influence of the electromagnetic field of the ion beam on the electrons has been theoretically analyzed. It was found that the magnetic field causes only a shift of the electrons along the ion beam axis, while the electric field only causes a shift in a plane transverse to the ion beam. Moreover, in the non-relativistic case the magnetic force is significantly smaller than the Coulomb one and the electrons suffer due to the magnetic field just a shift and continue to move parallel to their initial trajectory. Under the influence of the electric field, the electrons move away from the ion beam axis, their resulting trajectory shows a specific angle compared to the original direction. This deflection angle practically depends just on the electric field of the ion beam. Thus the magnetic field has been neglected when analysing the experimental data. The theoretical model provides a relationship between the deflection angle of the electrons and the charge distribution in the cross section of the ion beam. The model however only can be applied for small deflection angles. This implies a relationship between the line-charge density of the ion beam and the initial kinetic energy of the electrons. Numerical investigations have been carried out to clarify the

  15. Electron beam extraction from a HVPES

    Energy Technology Data Exchange (ETDEWEB)

    Marghitu, S; Cramariuc, R [Accelerators Laboratory, Institute of Physics and Technology for Radiation Devices, PO Box MG-06, R-76900 Bucharest (Romania); Nicolescu, I; Niculescu, M [Institute of Research and Design for Electrical Engineering, ICPE - Electrostatica, Splaiul Unirii 313, Sect. 3, R-74204 Bucharest (Romania)

    1997-12-31

    The results of the research concerning the extraction system of the fast electrons from a cold cathode high voltage glow discharge plasma electron source (HVPES) are presented. For using the electron beam in a more flexible way, that is changing the shape of the minimum cross-section, (or beam cross-over), of the beam in a sample S frontal plane, without perturbing the discharge parameters, some modifications to a reference internal geometry were tested. Finally, a geometry was found in which the discharge volume may be separated in two parts, one, `a discharge space`, filled with plasma and fast electrons and another, `working space`, occupied specially by the fast electron beam. In this new geometry the electrical discharge parameters, I{sub d} - discharge current, U{sub d} - discharge voltage, were the same as for the reference geometry. (authors) 5 refs., 4 figs., 3 tabs.

  16. Electron beam extraction from a HVPES

    International Nuclear Information System (INIS)

    Marghitu, S.; Cramariuc, R.; Nicolescu, I.; Niculescu, M.

    1996-01-01

    The results of the research concerning the extraction system of the fast electrons from a cold cathode high voltage glow discharge plasma electron source (HVPES) are presented. For using the electron beam in a more flexible way, that is changing the shape of the minimum cross-section, (or beam cross-over), of the beam in a sample S frontal plane, without perturbing the discharge parameters, some modifications to a reference internal geometry were tested. Finally, a geometry was found in which the discharge volume may be separated in two parts, one, 'a discharge space', filled with plasma and fast electrons and another, 'working space', occupied specially by the fast electron beam. In this new geometry the electrical discharge parameters, I d - discharge current, U d - discharge voltage, were the same as for the reference geometry. (authors)

  17. Electron Beam Lithography for nano-patterning

    DEFF Research Database (Denmark)

    Greibe, Tine; Anhøj, Thomas Aarøe; Khomtchenko, Elena

    2014-01-01

    in a polymer. Electron beam lithography is a suitable method for nano-sized production, research, or development of semiconductor components on a low-volume level. Here, we present electron beam lithography available at DTU Danchip. We expertize a JEOL 9500FZ with electrons accelerated to an energy of 100ke......, the room temperature is controlled to an accuracy of 0.1 degrees in order to minimize the thermally induced drift of the beam during pattern writing. We present process results in a standard positive tone resist and pattern transfer through etch to a Silicon substrate. Even though the electron beam...... of electrons in the substrate will influence the patterning. We present solutions to overcome these obstacles....

  18. Modeling the interaction of high power ion or electron beams with solid target materials

    International Nuclear Information System (INIS)

    Hassanein, A.M.

    1983-11-01

    Intense energy deposition on first wall materials and other components as a result of plasma disruptions in magnetic fusion devices are expected to cause melting and vaporization of these materials. The exact amount of vaporization losses and melt layer thickness are very important to fusion reactor design and lifetime. Experiments using ion or electron beams to simulate the disruption effects have different environments than the actual disruption conditions in fusion reactors. A model has been developed to accurately simulate the beam-target interactions so that the results from such experiments can be meaningful and useful to reactor design. This model includes a two dimensional solution of the heat conduction equation with moving boundaries. It is found that the vaporization and melting of the sample strongly depends on the characteristics of the beam spatial distribution, beam diameter, and on the power-time variation of the beam

  19. Screening conditions in a magnetized plasma with electron beam, with application to ripple trapped electron losses

    Energy Technology Data Exchange (ETDEWEB)

    Faudot, E.; Heuraux, S. [Nancy-1 Univ. Henri Poincare, LPMIA, UMR CNRS 7040, 54 (France); Colas, L.; Saint-Laurent, F.; Martin, G.; Basiuk, V. [Association Euratom-CEA Cadarache, 13 - Saint-Paul-lez-Durance (France). Dept. de Recherches sur la Fusion Controlee

    2004-07-01

    In Tore Supra, electrons are accelerated by lower hybrid waves in the direction parallel to the confinement magnetic field, in order to drive non-inductive current. But electrons have also on increase of their perpendicular velocity, then 10% of the most energetic electrons get trapped in the magnetic ripple between 2 adjacent toroidal coils, thus forming a beam. The electron beam follows a banana trajectory, the 20 mm wide protection represented by a cooled copper tube is assumed to protect the VP entrance from this energetic flux. Nevertheless, this beam is able to go beyond the copper tube and creates a hot spot on the steel panel edge able to melt the metal. Heat fluxes deposition on the vertical port (VP) can be understood with a beam+sheath theory including the fact that the sheaths can be obstructed when their length becomes greater than flux tube length. By this way, we identify 4 deposition regimes: 2 free sheath regimes and 2 obstructed sheath regimes. Beam flux deposits either at the entrance of the VP along first 2 cm behind the copper tube or until the end of the VP when beam flux is high and for free sheath. Obstructed sheaths make the repulsive, potential for electrons decrease and so accelerate the flux deposition. (authors)

  20. Intense relativistic electron beam: generation and propagation

    International Nuclear Information System (INIS)

    Mittal, K.C.; Mondal, J.

    2010-01-01

    A general review of relativistic electron beam extracted from explosive field emission diode has been presented here. The beam current in the diode gap taking into account cathode and anode plasma expansion velocity and excluding the self magnetic field effect is directly proportional to gap voltage V 3/2 and inversely proportional to the square of the effective diode gap (d-vt). In the limit of high current, self magnetic field focusing effect comes into play and results in a critical current at which pinching will take place. When the diode current exceeds the critical current, the electron flow is in the para-potential regime. Different diode geometries such as planner, coaxial, rod-pinched, reflex triode are discussed qualitatively. When the beam is injected into a vacuum drift tube the propagation of the beam is only possible in presence of a strong axial magnetic field which prevents the beam expansion in the radial direction. If the beam is injected in the drift tube filled with dense plasma, then the redistribution of the plasma electrons effectively neutralizes the beam space charge, resulting subsequent propagation of the beam along the drift tube. The beam propagation through neutral gas is similar to the plasma filled drift tube. In this case both the neutral gas pressure and the beam current regulate the transmission of the REB. (author)

  1. Applications and technology of electron beam accelerators

    International Nuclear Information System (INIS)

    Sethi, R.C.

    2005-01-01

    Traditionally, accelerators have been employed for pursuing research in basic sciences. But over the last couple of decades their uses have proliferated into the applied fields as well. The major credit for which goes to the electron beams. Electron beams or the radiations generated by them are being extensively used in almost all the applied areas. This article is a brief account of the impact made by the accelerator based electron beams and the attempts initiated by DAE for building a base in this technology. (author)

  2. Operational experience with SLAC's beam containment electronics

    International Nuclear Information System (INIS)

    Constant, T.N.; Crook, K.; Heggie, D.

    1977-03-01

    Considerable operating experience was accumulated at SLAC with an extensive electronic system for the containment of high power accelerated beams. Average beam power at SLAC can approach 900 kilowatts with the potential for burning through beam stoppers, protection collimators, and other power absorbers within a few seconds. Fast, reliable, and redundant electronic monitoring circuits have been employed to provide some of the safeguards necessary for minimizing the risk to personnel. The electronic systems are described, and the design philosophy and operating experience are discussed

  3. Recent developments in electron beam machine technology

    International Nuclear Information System (INIS)

    Sadat, T.; Ross, A.; Leveziel, H.

    1994-01-01

    Electron beam accelerator provides ionisation energy for industrial processing. Electron beam accelerators are increasingly used for decontamination, conservation and disinfestation of food, for sterilization of medical products, and for polymerisation of materials. These machines are easy to install into a production factory as the radiation stops as soon as the machine is switched off. This safety advantage, together with the flexibility of use of these highly automated machines, has allowed the electron beam accelerator to become an important production tool. (author). 23 refs., 6 figs., 2 tabs

  4. Beam-ripple monitor with secondary electrons

    International Nuclear Information System (INIS)

    Sato, Shinji; Kanazawa, Mitsutaka; Noda, Koji; Takada, Eiichi; Komiyama, Akihito; Ichinohe, Ken-ichi; Sano, Yoshinobu

    1997-01-01

    To replace the scintillation-ripple monitor, we have developed a new monitor with a smaller destructive effect on the beam. In this monitor, we use secondary electrons emitted from an aluminum foil with a thickness of 2 μm. The signals of secondary electrons are amplified by an electron multiplier having a maximum gain of 10 6 . By using the new monitor, we could clearly observe the beam ripple with a beam intensity of 3.6x10 8 pps (particle per second). This monitor can also be used as an intensity monitor in the range of 10 4 - 10 9 pps. (author)

  5. Review of electron beam therapy physics

    International Nuclear Information System (INIS)

    Hogstrom, Kenneth R; Almond, Peter R

    2006-01-01

    For over 50 years, electron beams have been an important modality for providing an accurate dose of radiation to superficial cancers and disease and for limiting the dose to underlying normal tissues and structures. This review looks at many of the important contributions of physics and dosimetry to the development and utilization of electron beam therapy, including electron treatment machines, dose specification and calibration, dose measurement, electron transport calculations, treatment and treatment-planning tools, and clinical utilization, including special procedures. Also, future changes in the practice of electron therapy resulting from challenges to its utilization and from potential future technology are discussed. (review)

  6. Electron beam welding of dissimilar metals

    International Nuclear Information System (INIS)

    Metzger, G.; Lison, R.

    1976-01-01

    Thirty-three two-memeber combinations of dissimilar metals were electron beam welded as square-groove butt joints in 0.08 and 0.12 in. sheet material. Many joints were ''braze welded'' by offsetting the electron beam about 0.02 in. from the butt joint to achieve fusion of the lower melting point metal, but no significant fusion of the other member of the pair. The welds were evaluated by visual and metallographic examination, transverse tensile tests, and bend tests. The welds Ag/Al, Ag/Ni15Cr7Fe, Cu/Ni15Cr7Fe, Cu/V, Cu20Ni/Ni15Cr7Fe, Fe18Cr8Ni/Ni, Fe18Cr8Ni/Ni15Cr7Fe, Nb/Ti, Nb/V, Ni/Ni15Cr7Fe, and Cb/V10Ti were readily welded and weld properties were excellent. Others which had only minor defects included the Ag/Cu20Ni, Ag/Ti, Ag/V, Cu/Fe18Cr8Ni, Cu/V10Ti, Cu20Ni/Fe18Cr8Ni, and Ti/Zr2Sn welds. The Cu/Ni weld had deep undercut, but was in other respects excellent. The mechanical properties of the Ag/Fe18Cr8Ni weld were poor, but the defect could probably be corrected. Difficulty with cracking was experienced with the Al/Ni and Fe18Cr8Ni/V welds, but sound welds had excellent mechanical properties. The remaining welds Al-Cu, Al/Cu20Ni, Al/Fe18Cr8Ni, Al/Ni15Cr7Fe, Cu20Ni/V, Cu20Ni/V10Ti, Cb/Zr2Sn, Ni/Ti, Ni15Cr7Fe/V, Ni15Cr7Fe/V10Ti, and Ti/V were unsuccessful, due to brittle phases, primarily at the weld metal-base metal interface. In addition to the two-member specimens, several joints were made by buttering. Longitudinal weld specimens of the three-member combination Al/Ni/Fe18Cr8Ni and the five member combination Fe18Cr8Ni/V/Cb/Ti/Zr2Sn showed good tensile strength and satisfactory elongation. 6 tables, 16 figures

  7. The Continuous Electron Beam Accelerator Facility

    International Nuclear Information System (INIS)

    Grunder, H.A.; Bisognano, J.J.; Diamond, W.I.; Hartline, B.K.; Leemann, C.W.; Mougey, J.; Sundelin, R.M.; York, R.C.

    1987-01-01

    On February 13, 1987, construction started on the Continuous Electron Beam Accelerator Facility - a 4-GeV, 200-μA, continuous beam, electron accelerator facility designed for nuclear physics research. The machine has a racetrack configuration with two antiparallel, 500-MeV, superconducting linac segments connected by beam lines to allow four passes of recirculation. The accelerating structure consists of 1500-MHz, five-cell niobium cavities developed at Cornell University. A liquid helium cryogenic system cools the cavities to an operating temperature of 2 K. Beam extraction after any three of the four passes allows simultaneous delivery of up to three beams of independently variable currents and different, but correlated, energies to the three experimental areas. Beam breakup thresholds exceed the design current by nearly two orders of magnitude. Project completion and the start of physics operations are scheduled for 1993. The total estimated cost is $255 million

  8. Electron Beam Scanning in Industrial Applications

    Science.gov (United States)

    Jongen, Yves; Herer, Arnold

    1996-05-01

    Scanned electron beams are used within many industries for applications such as sterilization of medical disposables, crosslinking of wire and cables insulating jackets, polymerization and degradation of resins and biomaterials, modification of semiconductors, coloration of gemstones and glasses, removal of oxides from coal plant flue gasses, and the curing of advanced composites and other molded forms. X-rays generated from scanned electron beams make yet other applications, such as food irradiation, viable. Typical accelerators for these applications range in beam energy from 0.5MeV to 10 MeV, with beam powers between 5 to 500kW and scanning widths between 20 and 300 cm. Since precise control of dose delivery is required in many of these applications, the integration of beam characteristics, product conveyance, and beam scanning mechanisms must be well understood and optimized. Fundamental issues and some case examples are presented.

  9. Electron beam interaction with space plasmas

    International Nuclear Information System (INIS)

    Krafft, C.; Volokitin, A.S.

    1999-01-01

    Active space experiments involving the controlled injection of electron beams and the formation of artificially generated currents can provide in many cases a calibration of natural phenomena connected with the dynamic interaction of charged particles with fields. They have a long history beginning from the launches of small rockets with electron guns in order to map magnetic fields lines in the Earth's magnetosphere or to excite artificial auroras. Moreover, natural beams of charged particles exist in many space and astrophysical plasmas and were identified in situ by several satellites; a few examples are beams connected with solar bursts, planetary foreshocks or suprathermal fluxes traveling in planetary magnetospheres. Many experimental and theoretical works have been performed in order to interpret or plan space experiments involving beam injection as well as to understand the physics of wave-particle interaction, as wave radiation, beam dynamics and background plasma modification. Recently, theoretical studies of the nonlinear evolution of a thin monoenergetic electron beam injected in a magnetized plasma and interacting with a whistler wave packet have led to new results. The influence of an effective dissipation process connected with whistler wave field leakage out of the beam volume to infinity (that is, effective radiation outside the beam) on the nonlinear evolution of beam electrons distribution in phase space has been studied under conditions relevant to active space experiments and related laboratory modelling. The beam-waves system's evolution reveals the formation of stable nonlinear structures continuously decelerated due to the effective friction imposed by the strongly dissipated waves. The nonlinear interaction between the electron bunches and the wave packet are discussed in terms of dynamic energy exchange, particle trapping, slowing down of the beam, wave dissipation and quasi-linear diffusion. (author)

  10. Making electron beams for the SLC linac

    International Nuclear Information System (INIS)

    Clendenin, J.E.; Ecklund, S.D.; James, M.B.; Miller, R.H.; Sheppard, J.C.; Sodja, J.; Truher, J.B.; Minten, A.

    1984-01-01

    A source of high-intensity, single-bunch electron beams has been developed at SLAC for the SLC. The properties of these beams have been studied extensively utilizing the first 100-m of the SLAC linac and the computer-based control system being developed for the SLC. The source is described and the properties of the beams are summarized. 9 references, 2 figures, 1 table

  11. Electron beam induced modification of poly(ethylene terephthalate) films

    International Nuclear Information System (INIS)

    Vasiljeva, I.V.; Mjakin, S.V.; Makarov, A.V.; Krasovsky, A.N.; Varlamov, A.V.

    2006-01-01

    Electron beam processing of poly(ethylene terephthalate) (PET) films is found to promote significant changes in the melting heat, intrinsic viscosity and polymer film-liquid (water, isooctane and toluene) boundary surface tension. These properties are featured with several maximums depending on the absorbed dose and correlating with the modification of PET surface functionality. Studies using adsorption of acid-base indicators and IR-spectroscopy revealed that the increase of PET surface hydrophilicity is determined by the oxidation of methylene and methyne groups. Electron beam treatment of PET films on the surface of N-vinylpyrrolidone aqueous solution provided graft copolymerization with this comonomer at optimum process parameters (energy 700 keV, current 1 mA, absorbed dose 50 kGy)

  12. Electron beam induced modification of poly(ethylene terephthalate) films

    Energy Technology Data Exchange (ETDEWEB)

    Vasiljeva, I.V. [Technology Center RADIANT, 10, Kurchatova Str., 194223 St. Petersburg (Russian Federation)]. E-mail: radiant@skylink.spb.ru; Mjakin, S.V. [Technology Center RADIANT, 10, Kurchatova Str., 194223 St. Petersburg (Russian Federation); Makarov, A.V. [St.-Petersburg State University of Cinema and Television, 13, ul. Pravdy, 191126 St. Petersburg (Russian Federation); Krasovsky, A.N. [St.-Petersburg State University of Cinema and Television, 13, ul. Pravdy, 191126 St. Petersburg (Russian Federation); Varlamov, A.V. [St.-Petersburg State University of Cinema and Television, 13, ul. Pravdy, 191126 St. Petersburg (Russian Federation)

    2006-10-15

    Electron beam processing of poly(ethylene terephthalate) (PET) films is found to promote significant changes in the melting heat, intrinsic viscosity and polymer film-liquid (water, isooctane and toluene) boundary surface tension. These properties are featured with several maximums depending on the absorbed dose and correlating with the modification of PET surface functionality. Studies using adsorption of acid-base indicators and IR-spectroscopy revealed that the increase of PET surface hydrophilicity is determined by the oxidation of methylene and methyne groups. Electron beam treatment of PET films on the surface of N-vinylpyrrolidone aqueous solution provided graft copolymerization with this comonomer at optimum process parameters (energy 700 keV, current 1 mA, absorbed dose 50 kGy)

  13. Two-process approach to electron beam welding control

    International Nuclear Information System (INIS)

    Lastovirya, V.N.

    1987-01-01

    The analysis and synthesis of multi-dimensional welding control systems, which require the usage of computers, should be conducted within the temporal range. From the general control theory point two approaches - one-process and two-process - are possible to electron beam welding. In case of two-process approach, subprocesses of heat source formation and direct metal melting are separated. Two-process approach leads to two-profile control system and provides the complete controlability of electron beam welding within the frameworks of systems with concentrated, as well as, with distributed parameters. Approach choice for the given problem solution is determined, first of all, by stability degree of heat source during welding

  14. Production of ion beam by conical pinched electron beam diode

    International Nuclear Information System (INIS)

    Matsukawa, Y.; Nakagawa, Y.

    1982-01-01

    Some properties of the ion beam produced by pinched electron beam diode having conical shape electrodes and organic insulator anode was studied. Ion energy is about 200keV and the peak diode current is about 30 kA. At 11cm from the diode apex, not the geometrical focus point, concentrated ion beam was obtained. Its density is more than 500A/cm 2 . The mean ion current density within the radius of 1.6cm around the axis from conical diode is two or three times that from an usual pinched electron beam diode with flat parallel electrodes of same dimension and impedance under the same conditions. (author)

  15. Numerical simulation of electron beam welding with beam oscillations

    Science.gov (United States)

    Trushnikov, D. N.; Permyakov, G. L.

    2017-02-01

    This research examines the process of electron-beam welding in a keyhole mode with the use of beam oscillations. We study the impact of various beam oscillations and their parameters on the shape of the keyhole, the flow of heat and mass transfer processes and weld parameters to develop methodological recommendations. A numerical three-dimensional mathematical model of electron beam welding is presented. The model was developed on the basis of a heat conduction equation and a Navier-Stokes equation taking into account phase transitions at the interface of a solid and liquid phase and thermocapillary convection (Marangoni effect). The shape of the keyhole is determined based on experimental data on the parameters of the secondary signal by using the method of a synchronous accumulation. Calculations of thermal and hydrodynamic processes were carried out based on a computer cluster, using a simulation package COMSOL Multiphysics.

  16. Runaway electron beam in atmospheric pressure discharges

    International Nuclear Information System (INIS)

    Oreshkin, E V; Barengolts, S A; Chaikovsky, S A; Oreshkin, V I

    2015-01-01

    A numerical simulation was performed to study the formation of a runaway electron (RAE) beam from an individual emission zone in atmospheric pressure air discharges with a highly overvolted interelectrode gap. It is shown that the formation of a RAE beam in discharges at high overvoltages is much contributed by avalanche processes. (paper)

  17. Electron Beam interaction with an inhomogeneous

    Energy Technology Data Exchange (ETDEWEB)

    Zaki, N G; El-Shorbagy, Kh H [Plasma physics and Nuclear Fusion Dept. Nuclear Research Centre Atomic Energy Authority, Cairo, (Egypt)

    1997-12-31

    The linear and nonlinear interaction of an electron beam with an inhomogeneous semi bounded warm plasma is investigated. The amount of energy absorbed by the plasma is obtained. The formation of waves at double frequency at the inlet of the beam into the plasma is also considered.

  18. Electron-beam initiated HF lasers

    International Nuclear Information System (INIS)

    Gerber, R.A.; Patterson, E.L.

    1975-01-01

    Electron beams were used to ignite hydrogen/fluorine mixtures, producing laser energies up to 4.2 kJ, and giving hope that this approach may soon produce energy levels suitable for laser-fusion studies. (auth)

  19. Electron-beam welding of aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brillant, Marcel; de Bony, Yves

    1980-08-15

    The objective of this article is to describe the status of the application of electron-beam welding to aluminum alloys. These alloys are widely employed in the aeronautics, space and nuclear industries.

  20. Photon-Electron Interaction and Condense Beams

    International Nuclear Information System (INIS)

    Chattopadhyay, S.

    1998-01-01

    We discuss beams of charged particles and radiation from multiple perspectives. These include fundamental acceleration and radiation mechanisms, underlying electron-photon interaction, various classical and quantum phase-space concepts and fluctuational interpretations

  1. Electron beam depolarization in a damping ring

    International Nuclear Information System (INIS)

    Minty, M.

    1993-04-01

    Depolarization of a polarized electron beam injected into a damping ring is analyzed by extending calculations conventionally applied to proton synchrotrons. Synchrotron radiation in an electron ring gives rise to both polarizing and depolarizing effects. In a damping ring, the beam is stored for a time much less than the time for self polarization. Spin flip radiation may therefore be neglected. Synchrotron radiation without spin flips, however, must be considered as the resonance strength depends on the vertical betatron oscillation amplitude which changes as the electron beam is radiation damped. An expression for the beam polarization at extraction is derived which takes into account radiation damping. The results are applied to the electron ring at the Stanford Linear Collider and are compared with numerical matrix formalisms

  2. Development of neutral beam source using electron beam excited plasma

    International Nuclear Information System (INIS)

    Hara, Yasuhiro; Hamagaki, Manabu; Mise, Takaya; Hara, Tamio

    2011-01-01

    A low-energy neutral beam (NB) source, which consists of an electron-beam-excited plasma (EBEP) source and two carbon electrodes, has been developed for damageless etching of ultra-large-scale integrated (ULSI) devices. It has been confirmed that the Ar ion beam energy was controlled by the acceleration voltage and the beam profile had good uniformity over the diameter of 80 mm. Dry etching of a Si wafer at the floating potential has been carried out by Ar NB. Si sputtering yield by an Ar NB clearly depends on the acceleration voltage. This result shows that the NB has been generated through the charge exchange reaction from the ion beam in the process chamber. (author)

  3. Ion beam processing of advanced electronic materials

    International Nuclear Information System (INIS)

    Cheung, N.W.; Marwick, A.D.; Roberto, J.B.

    1989-01-01

    This report contains research programs discussed at the materials research society symposia on ion beam processing of advanced electronic materials. Major topics include: shallow implantation and solid-phase epitaxy; damage effects; focused ion beams; MeV implantation; high-dose implantation; implantation in III-V materials and multilayers; and implantation in electronic materials. Individual projects are processed separately for the data bases

  4. Progress toward uranium scrap recycling via electron beam cold hearth refining

    International Nuclear Information System (INIS)

    McKoon, R.H.

    1994-01-01

    A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6%-niobium (U-6Nb) alloy ingots has been demonstrated using Virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented

  5. Modified process for refining niobium by electron beam

    International Nuclear Information System (INIS)

    Pinatti, D.G.; Takano, C.

    1982-01-01

    The experimental results, thermodynamic equilibrium and kinetic theory of the metal/gas interaction in refractory metals are reviewed. The adsorption and desorption of nitrogen, hydrogen and CO are reversible, whereas those of oxygen are irreversible, with adsorption of an oxygen atom and volatilisation of the metal oxide. Based upon this fact, a new electron beam refining technology is proposed for niobium, consisting of four points: preparation of an electrode by aluminothermic reduction; zone refining in the first melt; kinetic refining in subsequent melts and compact design of the refining plant. Experimental results from a 300 kW pilot plant were in complete agreement with the technology proposed, giving 2.4 times the productivity predicted by the conventional technology. (Author) [pt

  6. Coulomb-Driven Relativistic Electron Beam Compression

    Science.gov (United States)

    Lu, Chao; Jiang, Tao; Liu, Shengguang; Wang, Rui; Zhao, Lingrong; Zhu, Pengfei; Xiang, Dao; Zhang, Jie

    2018-01-01

    Coulomb interaction between charged particles is a well-known phenomenon in many areas of research. In general, the Coulomb repulsion force broadens the pulse width of an electron bunch and limits the temporal resolution of many scientific facilities such as ultrafast electron diffraction and x-ray free-electron lasers. Here we demonstrate a scheme that actually makes use of the Coulomb force to compress a relativistic electron beam. Furthermore, we show that the Coulomb-driven bunch compression process does not introduce additional timing jitter, which is in sharp contrast to the conventional radio-frequency buncher technique. Our work not only leads to enhanced temporal resolution in electron-beam-based ultrafast instruments that may provide new opportunities in probing material systems far from equilibrium, but also opens a promising direction for advanced beam manipulation through self-field interactions.

  7. Coulomb-Driven Relativistic Electron Beam Compression.

    Science.gov (United States)

    Lu, Chao; Jiang, Tao; Liu, Shengguang; Wang, Rui; Zhao, Lingrong; Zhu, Pengfei; Xiang, Dao; Zhang, Jie

    2018-01-26

    Coulomb interaction between charged particles is a well-known phenomenon in many areas of research. In general, the Coulomb repulsion force broadens the pulse width of an electron bunch and limits the temporal resolution of many scientific facilities such as ultrafast electron diffraction and x-ray free-electron lasers. Here we demonstrate a scheme that actually makes use of the Coulomb force to compress a relativistic electron beam. Furthermore, we show that the Coulomb-driven bunch compression process does not introduce additional timing jitter, which is in sharp contrast to the conventional radio-frequency buncher technique. Our work not only leads to enhanced temporal resolution in electron-beam-based ultrafast instruments that may provide new opportunities in probing material systems far from equilibrium, but also opens a promising direction for advanced beam manipulation through self-field interactions.

  8. Electron beam interaction with space plasmas.

    Science.gov (United States)

    Krafft, C.; Bolokitin, A. S.

    1999-12-01

    Active space experiments involving the controlled injection of electron beams and the formation of artificially generated currents can provide in many cases a calibration of natural phenomena connected with the dynamic interaction of charged particles with fields. They have a long history beginning from the launches of small rockets with electron guns in order to map magnetic fields lines in the Earth's magnetosphere or to excite artificial auroras. Moreover, natural beams of charged particles exist in many space and astrophysical plasmas and were identified in situ by several satellites; a few examples are beams connected with solar bursts, planetary foreshocks or suprathermal fluxes traveling in planetary magnetospheres. Many experimental and theoretical works have been performed in order to interpret or plan space experiments involving beam injection as well as to understand the physics of wave-particle interaction, as wave radiation, beam dynamics and background plasma modification.

  9. Conditioner for a helically transported electron beam

    International Nuclear Information System (INIS)

    Wang, Changbiao.

    1992-05-01

    The kinetic theory is developed to investigate a conditioner for a helically transported electron beam. Linear expressions for axial velocity spread are derived. Numerical simulation is used to check the theoretical results and examine nonlinear aspects of the conditioning process. The results show that in the linear regime the action of the beam conditioner on a pulsed beam mainly depends on the phase at which the beam enters the conditioner and depends only slightly on the operating wavelength. In the nonlinear regime, however, the action of the conditioner strongly depends on the operating wavelength and only slightly upon the entrance phase. For a properly chosen operating wavelength, a little less than the electron's relativistic cyclotron wavelength, the conditioner can decrease the axial velocity spread of a pulsed beam down to less than one-third of its initial value

  10. Conditioner for a helically transported electron beam

    International Nuclear Information System (INIS)

    Wang, C.

    1992-05-01

    The kinetic theory is developed to investigate a conditioner for a helically imported electron beam. Linear expressions for axial velocity spread are derived. Numerical simulation is used to check the theoretical results and examine nonlinear aspects of the conditioning process. The results show that in the linear regime the action of the beam conditioner on a pulsed beam mainly depends on the phase at which the beam enters the conditioner and depends only slightly on the operating wavelength. In the nonlinear regime, however, the action of the conditioner strongly depends on the operating wavelength and only slightly upon the entrance phase. For a properly chosen operating wavelength, a little less than the electron's relativistic cyclotron wavelength, the conditioner can decrease the axial velocity spread of a pulsed beam down to less than one-third of its initial value

  11. Plasma heating by a relativistic electron beam

    International Nuclear Information System (INIS)

    Janssen, G.C.A.M.

    1983-01-01

    This thesis is devoted to the interaction of a Relativistic Electron Beam (REB) with a plasma. The goal of the experiment described herein is to study in detail the mechanism of energy transfer from the beam to the plasma. The beam particles have an energy of 800 keV, a current of 6 kA, a diameter of 3 cm and an adjustable pulse length of 50-150 ns. This beam is injected into cold hydrogen and helium plasmas with densities ranging from 10 18 to 10 20 m -3 . First, the technical aspects of the experiment are described. Then measurements on the hf fields excited by the REB-plasma are presented (optical line profiles and spectra of beam electrons). The final section is devoted to plasma heating. (Auth.)

  12. Electron beam dynamics in Pasotron microwave sources

    International Nuclear Information System (INIS)

    Carmel, Y.; Shkvarunets, A.; Nusinovich, G.S.; Rodgers, J.; Bliokh, Yu.P.; Goebel, D.M.

    2003-01-01

    The Pasotron is a high efficiency (∼50%), plasma-assisted microwave generator in which the beam electrons exhibit two-dimensional motion in the slow wave structure. The electron beam propagates in the ion-focusing regime (Bennett pinch regime) because there is no applied magnetic field. Since initially only the neutral gas is present in the vacuum system and the ions in the neutralizing plasma channel are produced only due to the beam impact ionization, the beam dynamics in Pasotrons is inherently a nonstationary process, and important for efficient operation. The present paper contains results of experimental studies of stationary and nonstationary effects in the beam dynamics in Pasotrons and their theoretical interpretation

  13. Surface sterilization by low energy electron beams

    International Nuclear Information System (INIS)

    Sekiguchi, Masayuki; Tabei, Masae

    1989-01-01

    The germicidal effectiveness of low energy electron beams (175 KV) against bacterial cells was investigated. The dry spores of Bacillus pumilus ATCC 27142 and Bacillus globigii ATCC 9372 inoculated on carrier materials and irradiated by gamma rays showed the exponential type of survival curves whereas they showed sigmoidal ones when exposed to low energy electron beams. When similarly irradiated, the wet spores inoculated on membrane filter showed the same survival curves as the dry spores inoculated on carrier materials. The wet vegetative cells of Escherichia coli ATCC 25922 showed exponential curves when exposed to gamma and electron beam irradiation. Low energy electron beams in air showed little differences from nitrogen stream in their germicidal effectiveness against dry spores of B. pumilus. The D values of B. pumilus spores inoculated on metal plates decreased as the amounts of backscattering electrons from the plates increased. There was adequate correlation between the D value (linear region of survival curve), average D value (6D/6) and 1% survival dose and backscattering factor. Depth dose profile and backscatterig dose of low energy electron beams were measured by radiochromic dye film dosimeter (RCD). These figures were not always in accord with the observed germicidal effectiveness against B. pumilus spores because of varying thickness of RCD and spores inoculated on carrier material. The dry spores were very thin and this thinness was useful in evaluating the behavior of low energy electrons. (author)

  14. Equilibrium state of colliding electron beams

    Directory of Open Access Journals (Sweden)

    R. L. Warnock

    2003-10-01

    Full Text Available We study a nonlinear integral equation that is a necessary condition on the equilibrium phase-space distribution function of stored, colliding electron beams. It is analogous to the Haïssinski equation, being derived from Vlasov-Fokker-Planck theory, but is quite different in form. The equation is analyzed for the case of the Chao-Ruth model of the beam-beam interaction in 1 degree of freedom, a so-called strong-strong model with nonlinear beam-beam force. We prove the existence of a unique solution, for sufficiently small beam current, by an application of the implicit function theorem. We have not yet proved that this solution is positive, as would be required to establish existence of an equilibrium. There is, however, numerical evidence of a positive solution. We expect that our analysis can be extended to more realistic models.

  15. Deflection of electron beams by ground planes

    International Nuclear Information System (INIS)

    Fernsler, R.F.; Lampe, M.

    1991-01-01

    Analytic methods are used to determine the effect of a nearby ground plane on the trajectory of a relativistic electron beam passing through dense gas. The beam is shown to respond to the ground plane in one of two distinct modes, determined by beam current and energy. Low-power beams deflect from the ground plane and tear longitudinally. High-power beams do not deflect or tear but tilt, i.e., the beam axis is no longer parallel to the direction of propagation. This conclusion is reached by computing the net beam force as a superposition of the ''bare'' ground-plane forces, the shielding forces from the beam-generated plasma, the body coupling forces induced by beam tilt, and the force that arises as the beam separates from the plasma. Effects from electromagnetic retardation and ground resistivity are shown to be negligible in typical cases of interest, and the interaction between ground planes and other external forces is discussed as well

  16. 500 MHz narrowband beam position monitor electronics for electron synchrotrons

    International Nuclear Information System (INIS)

    Mohos, I.; Dietrich, J.

    1998-01-01

    Narrowband beam position monitor electronics were developed in the Forschungszentrum Juelich-IKP for the orbit measurement equipment used at ELSA Bonn. The equipment uses 32 monitor chambers, each with four capacitive button electrodes. The monitor electronics, consisting of an rf signal processing module (BPM-RF) and a data acquisition and control module (BPM-DAQ), sequentially process and measure the monitor signals and deliver calculated horizontal and vertical beam position data via a serial network

  17. 500 MHz narrowband beam position monitor electronics for electron synchrotrons

    Science.gov (United States)

    Mohos, I.; Dietrich, J.

    1998-12-01

    Narrowband beam position monitor electronics were developed in the Forschungszentrum Jülich-IKP for the orbit measurement equipment used at ELSA Bonn. The equipment uses 32 monitor chambers, each with four capacitive button electrodes. The monitor electronics, consisting of an rf signal processing module (BPM-RF) and a data acquisition and control module (BPM-DAQ), sequentially process and measure the monitor signals and deliver calculated horizontal and vertical beam position data via a serial network.

  18. Green coffee decontamination by electron beam irradiation

    International Nuclear Information System (INIS)

    Nemtanu, Monica R.; Brasoveanu, Mirela; Grecu, Maria Nicoleta; Minea, R.

    2005-01-01

    Microbiological load of green coffee is a real problem considering that it is extremely sensitive to contamination. Irradiation is a decontamination method for a lot of foodstuffs, being a feasible, very effective and environment friendly one. Beans and ground green coffee were irradiated with electron beams up to 40 kGy. Microbial load, rheological behavior, electron paramagnetic resonance (EPR) and visible spectroscopy were carried out. The results show that electron beam irradiation of green coffee could decontaminate it without severe changes in its properties

  19. WEBEXPIR: Windowless target electron beam experimental irradiation

    International Nuclear Information System (INIS)

    Dierckx, Marc; Schuurmans, Paul; Heyse, Jan; Rosseel, Kris; Tichelen, Katrien Van; Nactergal, Benoit; Vandeplassche, Dirk; Aoust, Thierry; Abs, Michel; Guertin, Arnaud; Buhour, Jean-Michel; Cadiou, Arnaud; Abderrahim, Hamid Ait

    2008-01-01

    The windowless target electron beam experimental irradiation (WEBEXPIR) program was set-up as part of the MYRRHA/XT-ADS R and D effort on the spallation target design to investigate the interaction of a proton beam with a liquid lead-bismuth eutectic (LBE) free surface. In particular, possible free surface distortion or shockwave effects in nominal conditions and during sudden beam on/off transient situations, as well as possible enhanced evaporation were assessed. An experiment was conceived at the IBA TT-1000 Rhodotron, where a 7 MeV electron beam was used to simulate the high power deposition at the MYRRHA/XT-ADS LBE free surface. The geometry and the LBE flow characteristics in the WEBEXPIR set-up were made as representative as possible of the actual situation in the MYRRHA/XT-ADS spallation target. Irradiation experiments were carried out at beam currents of up to 10 mA, corresponding to 40 times the nominal beam current necessary to reproduce the MYRRHA/XT-ADS conditions. Preliminary analyses show that the WEBEXPIR free surface flow was not disturbed by the interaction with the electron beam and that vacuum conditions stayed well within the design specifications

  20. AECL IMPELA electron beam industrial irradiators

    International Nuclear Information System (INIS)

    Labrie, J.P.; Drewell, N.H.; Ebrahim, N.A.; Lawrence, C.B.; Mason, V.A.; Ungrin, J.; White, B.F.

    1989-01-01

    A family of industrial irradiators is being developed by AECL to cover an electron-beam energy range from 5 to 18 MeV at beam powers between 20 and 250 kW. The IMPELA family of irradiators is designed for push button, reliable operation. The major irradiator components are modular, allowing for later upgrades to meet increased demands in either electron or X-ray mode. Interface between the control system, irradiator availability and dose quality assurance is in conformance with the most demanding specifications. The IMPELA irradiators use a klystron-driven, standing-wave, L-band accelerator structure with direct injection from a rugged, triode electron gun. Direct control of the accelerating field during the beam pulse ensures constant output beam energy, independent of beam power. The first member of the family, the IMPELA 10/50 (10 MeV, 50 kW), is in the final stages of assembly at Chalk River Nuclear Laboratories. The IMPELA 10/50 is constructed around a 3.25 m long, high-power-capacity accelerator structure operated at a duty factor of 5%. Beam loading exceeds 60%. The rf power is provided by a 2 MW/150 kW modulated-anode klystron protected from load mismatches by a circulator. This prototype will be used to demonstrate the reliability and dose uniformity targets of the IMPELA family. Full beam operation of the IMPELA 10/50 is scheduled for early 1989. (orig.)

  1. Apparatus for electron beam irradiation of objects

    International Nuclear Information System (INIS)

    Dmitriev, S.P.; Ivanov, A.S.; Sviniin, M.P.; Fedotov, M.T.

    1984-01-01

    This patent provides an apparatus for electron beam irradiation of objects, comprising a shaper of a ribbon-shaped electron beam and a deflecting electromagnet having a frame-type magnetic circuit and used to direct said electron beam onto an irradiated object substantially at an angle of 90 degrees. The deflecting electromagnet has two poles extended over the width of the irradiated object and comprises two windings embracing said poles and connected to a d.c. source. The deflecting electromagnet is arranged in such a manner that the trajectories of the electrons at an area from the shaper to the electromagnet are inclined to the plane of the frame of its magnetic circuit

  2. A simple electron-beam lithography system

    DEFF Research Database (Denmark)

    Mølhave, Kristian; Madsen, Dorte Nørgaard; Bøggild, Peter

    2005-01-01

    A large number of applications of electron-beam lithography (EBL) systems in nanotechnology have been demonstrated in recent years. In this paper we present a simple and general-purpose EBL system constructed by insertion of an electrostatic deflector plate system at the electron-beam exit...... of the column of a scanning electron microscope (SEM). The system can easily be mounted on most standard SEM systems. The tested setup allows an area of up to about 50 x 50 pm to be scanned, if the upper limit for acceptable reduction of the SEM resolution is set to 10 run. We demonstrate how the EBL system can...... be used to write three-dimensional nanostructures by electron-beam deposition. (C) 2004 Elsevier B.V. All rights reserved....

  3. Simulation of electron beam from two strip electron guns and control of power density by rotation of gun

    International Nuclear Information System (INIS)

    Sahu, G K; Baruah, S; Thakur, K B

    2012-01-01

    Electron beam is preferably used for large scale evaporation of refractory materials. Material evaporation from a long and narrow source providing a well collimated wedge shaped atomic beam has applications in isotopic purification of metals relevant to nuclear industry. The electron beam from an electron gun with strip type filament provides a linear heating source. However, the high power density of the electron beam can lead to turbulence of the melt pool and undesirable splashing of molten metal. For obtaining quiet surface evaporation, the linear electron beam is generally scanned along its length. To further reduce the power density to maintain quiet evaporation the width of the vapour source can be controlled by rotating the electron gun on its plane, thereby scanning an inclined beam over the molten pool. The rotation of gun has further advantages. When multiple strip type electron guns are used for scaling up evaporation length, a dark zone appears between two beams due to physical separation of adjacent guns. This dark zone can be reduced by rotating the gun and thereby bringing two adjacent beams closer. The paper presented here provides the simulation results of the electron beam trajectory and incident power density originating from two strip electron guns by using in-house developed code. The effect of electron gun rotation on the electron beam trajectory and power density is studied. The simulation result is experimentally verified with the image of molten pool and heat affected zone taken after experiment. This technique can be gainfully utilized in controlling the time averaged power density of the electron beam and obtaining quiet evaporation from the metal molten pool.

  4. Modular low-voltage electron beams

    International Nuclear Information System (INIS)

    Berejka, A.J.; Avnery, Tovi; Carlson, Carl

    2004-01-01

    Modular, low-voltage systems have simplified electron beam (EB) technology for industrial uses and for research and development. Modular EB units are produced in quantity as sealed systems that are evacuated at the factory eliminating the need for vacuum pumps at the point of use. A simple plug-out--plug-in method of replacement eliminates downtime for servicing. Use of ultra-thin beam windows (<10 μm of titanium foil), solid-state 19 in. (48 cm) rack-mounted power supplies, an innovative design to extract and spread the beam (enabling systems to be placed adjacent to each other to extend beam width) and touch-screen computer controls, combine for ease of use and electrical transfer efficiency at voltages that can be varied between 80 and 150 kV and with high beam currents (up to 40 mA across the 25 cm window). These electron systems are available in three widths, the standard 25 cm and new 5 and 40 cm beams. Traditional uses in the graphic arts and coatings areas as well as uses in surface sterilization have found these compact, lightweight (approximately 15 kg) modular beams of interest. Units have been configured around complex shapes to enable three-dimensional surface curing (as for coatings on aluminum tubing) to be achieved at high production rates. Details of the beam construction and some industrial uses are discussed

  5. Modular low-voltage electron beams

    Science.gov (United States)

    Berejka, Anthony J.; Avnery, Tovi; Carlson, Carl

    2004-09-01

    Modular, low-voltage systems have simplified electron beam (EB) technology for industrial uses and for research and development. Modular EB units are produced in quantity as sealed systems that are evacuated at the factory eliminating the need for vacuum pumps at the point of use. A simple plug-out—plug-in method of replacement eliminates downtime for servicing. Use of ultra-thin beam windows (innovative design to extract and spread the beam (enabling systems to be placed adjacent to each other to extend beam width) and touch-screen computer controls, combine for ease of use and electrical transfer efficiency at voltages that can be varied between 80 and 150 kV and with high beam currents (up to 40 mA across the 25 cm window). These electron systems are available in three widths, the standard 25 cm and new 5 and 40 cm beams. Traditional uses in the graphic arts and coatings areas as well as uses in surface sterilization have found these compact, lightweight (approximately 15 kg) modular beams of interest. Units have been configured around complex shapes to enable three-dimensional surface curing (as for coatings on aluminum tubing) to be achieved at high production rates. Details of the beam construction and some industrial uses are discussed.

  6. High-brightness electron beam diagnostics at the ATF

    International Nuclear Information System (INIS)

    Wang, X.J.; Ben-Zvi, I.

    1996-01-01

    The Brookhaven Accelerator Test Facility (ATF) is a dedicated user facility for accelerator physicists. Its design is optimized to explore laser acceleration and coherent radiation production. To characterize the low-emittance, picoseconds long electron beam produced by the ATF's photocathode RF gun, we have installed electron beam profile monitors for transverse emittance measurement, and developed a new technique to measure electron beam pulse length by chirping the electron beam energy. We have also developed a new technique to measure the ps slice emittance of a 10 ps long electron beam. Stripline beam position monitors were installed along the beam to monitor the electron beam position and intensity. A stripline beam position monitor was also used to monitor the timing jitter between the RF system and laser pulses. Transition radiation was used to measure electron beam energy, beam profile and electron beam bunch length

  7. Electron beam curable polymer thick film

    International Nuclear Information System (INIS)

    Nagata, Hidetoshi; Kobayashi, Takashi

    1988-01-01

    Currently, most printed circuit boards are produced by the selective etching of copper clads laminated on dielectric substrates such as paper/phenolic resion or nonwoven glass/epoxy resin composites. After the etchig, various components such as transistors and capacitors are mounted on the boards by soldering. But these are troublesome works, therefore, as an alternative, printing method has been investigated recently. In the printing method, conductor circuits and resistors can be made by printing and curing of the specially prepared paste on dielectric substrates. In the near future, also capacitors are made by same method. Usually, conductor paste, resistor paste and dielectric paste are employed, and in this case, the printing is screen printing, and the curing is done thermally. In order to avoid heating and the deterioration of substrates, attention was paid to electron beam curing, and electron beam curable polymer thick film system was developed. The electron beam curable paste is the milled mixture of a filler and an electron beam curable binder of oligomer/monomer. The major advantage of electron beam curable polymer thick film, the typical data of a printed resistor of this type and its trial are reported. (K.I.)

  8. Electron beam spectrum monitor using synchrotron light

    International Nuclear Information System (INIS)

    Reagan, D.; Hostetler, T.E.

    1979-03-01

    This instrument shows the positions, widths, and shapes of momentum spectra of SLAC beams. It uses synchrotron light produced when the beam is deflected by a magnet. Some of the light is focused on the face of an image splitter consisting of acrylic light pipes. The light pipes illuminate twelve photomultiplier tubes. Pulses from the PM tubes are integrated, multiplexed, and displayed on an oscilloscope. The resolution of the instrument is usually better than 0.2%. It has some advantages over the secondary emitter foil spectrum monitors (SEM's) currently in use at SLAC. It need never be put out of service to avoid disturbing the beam. It is as sensitive as the most sensitive SLAC SEM. (Its performance has been optimized for high-current beams; it can easily be made much more sensitive.) It provides information on a pulse-to-pulse basis and, with better cables, could indicate electron beam pulse shapes

  9. Limiting currents of overcompensated electron beams

    International Nuclear Information System (INIS)

    Malafaev, V.A.

    1990-01-01

    A possibility of producing recompensated electron beam and increasing its limiting currents in the magnetic field is experimentally investigated. It is shown that such a possibility is realized when the beam is surrounded by a cylindrical net placed into the tube located under the positive potential relative to the net. In this case an increase of limiting current at the expense of increasing the ion life time, takes place. Current, exceeding the Pierce threshold 1.5 times, is obtained

  10. Properties of Inconel 625 mesh structures grown by electron beam additive manufacturing

    International Nuclear Information System (INIS)

    List, F.A.; Dehoff, R.R.; Lowe, L.E.; Sames, W.J.

    2014-01-01

    Relationships between electron beam parameters (beam current, beam speed, and beam focus) and physical properties (mass, diameter, elastic modulus, and yield strength) have been investigated for Inconel 625 mesh cubes fabricated using an additive manufacturing technology based on electron beam melting. The elastic modulus and yield strength of the mesh cubes have been systematically varied by approximately a factor of ten by changing the electron beam parameters. Simple models have been used to understand these relationships. Structural anisotropies of the mesh associated with the layered build architecture have been observed and may contribute, along with microstructural anisotropies, to the anisotropic mechanical properties of the mesh. Knowledge of this kind is likely applicable to other metal and alloy systems and is essential to rapidly realize the full potential of this burgeoning technology

  11. Properties of Inconel 625 mesh structures grown by electron beam additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    List, F.A., E-mail: listfaiii@ornl.gov [Oak Ridge National Laboratory, 1 Bethel Valley Rd., Oak Ridge, TN (United States); Dehoff, R.R.; Lowe, L.E. [Oak Ridge National Laboratory, 1 Bethel Valley Rd., Oak Ridge, TN (United States); Sames, W.J. [Texas A and M University, College Station, TX (United States)

    2014-10-06

    Relationships between electron beam parameters (beam current, beam speed, and beam focus) and physical properties (mass, diameter, elastic modulus, and yield strength) have been investigated for Inconel 625 mesh cubes fabricated using an additive manufacturing technology based on electron beam melting. The elastic modulus and yield strength of the mesh cubes have been systematically varied by approximately a factor of ten by changing the electron beam parameters. Simple models have been used to understand these relationships. Structural anisotropies of the mesh associated with the layered build architecture have been observed and may contribute, along with microstructural anisotropies, to the anisotropic mechanical properties of the mesh. Knowledge of this kind is likely applicable to other metal and alloy systems and is essential to rapidly realize the full potential of this burgeoning technology.

  12. Electron Beam Propagation in a Plasma

    Directory of Open Access Journals (Sweden)

    Kyoung W. Min

    1988-06-01

    Full Text Available Electron beam propagation in a fully ionized plasma has been studied using a one-dimensional particle simulation model. We compare the results of electrostatic simulations to those of electromagnetic simulations. The electrostatic results show the essential features of beam-plasma instability which accelerates ambient plasmas. The results also show the heating of ambient plasmas and the trapping of plasmas due to the locally generated electric field. The level of the radiation generated by the same non-relativistic beam is slightly higher than the noise level. We discuss the results in context of the heating of coronal plasma during solar flares.

  13. Foil focusing of relativistic electron beams

    Energy Technology Data Exchange (ETDEWEB)

    Ekdahl, Jr., Carl August [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-10-26

    When an intense relativistic electron beams (IREB) passes through a grounded metal foil, the transverse electric field due to the beam space charge is locally shorted out, and the beam is focused by the magnetic field of its current. The effect can be treated as focusing by a thin lens with first order aberration. Expressions for the focal length and aberration coefficient of the equivalent thin lens are developed in this note. These are then applied to practical examples representative of IREB research at Los Alamos National Laboratory.

  14. Electron clearing for the ISA proton beam

    International Nuclear Information System (INIS)

    Herrera, J.C.

    1976-01-01

    The circulating protons in the ISABELLE intersecting storage ring accelerator will collide with the residual gas in the vacuum chamber. The electrons produced will tend to be captured by the potential well of the beam itself and result in a neutralization of the space charge of the beam. A detailed analysis is given of the various mechanisms which can be used to reduce the net degree of beam neutralization. It is concluded that the average neutralization will be about 10 -4 for a residual gas pressure of 3 x 10 -11 torr of hydrogen

  15. Electron beam processing of combustion flue gases

    International Nuclear Information System (INIS)

    1987-07-01

    This report contains the papers presented at the consultants' meeting on electron beam processing of combustion flue gases. The meeting provided an excellent opportunity for exchanging information and reviewing the current status of technology development. Characteristics of the electron beam processing recognized by the meeting are: capability of simultaneous removals of SO 2 and NO x , safe technology and simplicity of control, dry process without waste water to be treated, cost benefit of electron beam processing compared with conventional technology and the conversion of SO 2 and NO x to a by-product that can be used as agricultural fertilizer. A separate abstract was prepared for each of the 22 papers in this technical report

  16. Compression of pulsed electron beams for material tests

    Science.gov (United States)

    Metel, Alexander S.

    2018-03-01

    In order to strengthen the surface of machine parts and investigate behavior of their materials exposed to highly dense energy fluxes an electron gun has been developed, which produces the pulsed beams of electrons with the energy up to 300 keV and the current up to 250 A at the pulse width of 100-200 µs. Electrons are extracted into the accelerating gap from the hollow cathode glow discharge plasma through a flat or a spherical grid. The flat grid produces 16-cm-diameter beams with the density of transported per one pulse energy not exceeding 15 J·cm-2, which is not enough even for the surface hardening. The spherical grid enables compression of the beams and regulation of the energy density from 15 J·cm-2 up to 15 kJ·cm-2, thus allowing hardening, pulsed melting of the machine part surface with the further high-speed recrystallization as well as an explosive ablation of the surface layer.

  17. Electron beam welding of high-purity copper accelerator cells

    International Nuclear Information System (INIS)

    Delis, K.; Haas, H.; Schlebusch, P.; Sigismund, E.

    1986-01-01

    The operating conditions of accelerator cells require high thermal conductivity, low gas release in the ultrahigh vacuum, low content of low-melting metals and an extremely good surface quality. In order to meet these requirements, high-purity copper (OFHC, Grade 1, according to ASTM B 170-82 and extra specifications) is used as structural material. The prefabricated components of the accelerator cells (noses, jackets, flanges) are joined by electron beam welding, the weld seam being assessed on the basis of the same criteria as the base material. The welding procedures required depend, first, on the material and, secondly, on the geometries involved. Therefore experimental welds were made first on standardized specimens in order to study the behaviour of the material during electron beam welding and the influence of parameter variations. The welded joints of the cell design were planned on the basis of these results. Seam configuration, welding procedures and the parameters were optimized on components of original geometry. The experiments have shown that high-quality joints of this grade of copper can be produced by the electron beam welding process, if careful planning and preparation of the seams and adequate containment of the welding pool are assured. (orig.)

  18. Beam profile for Malaysian electron accelerator

    International Nuclear Information System (INIS)

    Abu Bakar Ghazali; Muhamad Zahidee Taat

    2007-01-01

    This paper comprises of two calculations that require in designing a dose profile for an electron accelerator machine before its fabrication. The first is to calculate the beam deflection due to changes of high voltage (HV) supply as well as the deflection coil currents so that the electron beam will only scan at the window foil of 18 cm length and 6 cm width. Secondly, we also require to calculate the beam profile at 50 mm underneath the window foil. The electron gun that produces a beam of 10 mm diameter has to be oscillated in a sawtooth wave for the prescribed window size at frequencies of 50 Hz and 400 Hz along the length and width directions respectively. For the beam deflection, we apply a basic formula from Lorentz force law to obtain a set of HV supply and the coil current that is suitable for both deflections and this result can assist in designing the coil current against HV changes via an electronic controller. The dose profile was calculated using the RMS current formulation along the length direction. We found that the measured and the calculated RMS currents are in comparable for the case of 1 MeV, 50 mA accelerator facility that is going to be installed at Nuclear Malaysia complex. A similar measurement will be carried out for our locally designed accelerator of 150 KeV, 10 mA after fabrication and installation of the machine are completed. (Author)

  19. Determination of the electron beam irradiated area

    International Nuclear Information System (INIS)

    Zarbout, K.; Kallel, A.; Moya, G.

    2005-01-01

    The investigation of the charge trapping properties of non-conductive materials open the way to an understanding of the degradation of their characteristics due to ageing and catastrophic phenomena, such as breakdown, which originate from the rapid relaxation of trapped charges. The defects, in particular those introduced during the fabrication process, are responsible for the charging phenomena which limit the technological performances and the reliability of these materials. Several characterisation techniques have been developed and among them the one which uses the electron beam of the scanning Electron Microscope (SEM). The study of the charge trapping properties in non-conductive solids by using the electron beam of a SEM requires the knowledge of the current beam and injected charges densities. These densities depend on the irradiated sample area. For this reason, we report in this work two experimental procedures allowing a direct determination of the irradiated area size by the incident defocused beam. The first is based on the charging effect of oxide surfaces (SiO2, MgO, AL2O3) and the second is derived from the electron beam lithography technique. The latter procedure constitutes a convenient experimental method

  20. Dosimetry for Electron Beam Applications

    DEFF Research Database (Denmark)

    Miller, Arne

    1983-01-01

    This report describes two aspects of electron bean dosimetry, on one hand developaent of thin fil« dosimeters and measurements of their properties, and on the other hand developaent of calorimeters for calibration of routine dosimeters, e.g. thin films. Two types of radiochromic thin film...

  1. Development of electron beam deflection circuit

    International Nuclear Information System (INIS)

    Leo Kwee Wah; Lojius Lombigit; Abu Bakar Ghazali; Azaman

    2007-01-01

    This paper describes a development of a power supply circuit to deflect and move the electron beam across the window of the Baby electron beam machine. It comprises a discussion of circuit design, its assembly and the test results. A variety of input and output conditions have been tested and it was found that the design is capable to supply 1.0 A with 50Hz on X-axis coil and 0.4A with 500Hz on Y-axis coil. (Author)

  2. Tesla-transformer-type electron beam accelerator

    International Nuclear Information System (INIS)

    Liu Jinliang; Zhong Huihuang; Tan Qimei; Li Chuanlu; Zhang Jiande

    2002-01-01

    An electron-beam Tesla-transformer accelerator is described. It consists of the primary storage energy system. Tesla transformer, oil Blumlein pulse form line, and the vacuum diode. The experiments of initial stage showed that diode voltage rises up to about 500 kV with an input of 20 kV and the maximum electron-beam current is about 9 kA, the pulse width is about 50 ns. This device can operate stably and be set up easily

  3. Modeling electron beam parameters and plasma interface position in an anode plasma electron gun with hydrogen atmosphere

    Science.gov (United States)

    Krauze, A.; Virbulis, J.; Kravtsov, A.

    2018-05-01

    A beam glow discharge based electron gun can be applied as heater for silicon crystal growth systems in which silicon rods are pulled from melt. Impacts of high-energy charged particles cause wear and tear of the gun and generate an additional source of silicon contamination. A steady-state model for electron beam formation has been developed to model the electron gun and optimize its design. Description of the model and first simulation results are presented. It has been shown that the model can simulate dimensions of particle impact areas on the cathode and anode, but further improvements of the model are needed to correctly simulate electron trajectory distribution in the beam and the beam current dependence on the applied gas pressure.

  4. Solid waste electron beam treatment

    International Nuclear Information System (INIS)

    Chmielewski, A.G.

    1998-01-01

    The possible applications of electron accelerators for solid waste treatment are discussed in the report. The elaborated technologies allow to recycle of materials (e.g. cellulosic materials in municipal waste), improve their hygienic standards (agricultural usage of sludge from municipal waste water treatment) and reduce harmful to environment chemical usage (cellulose degradation). These are environment friendly advanced technologies which meets demands waste recycling. (author)

  5. Solid waste electron beam treatment

    Energy Technology Data Exchange (ETDEWEB)

    Chmielewski, A G

    1998-07-01

    The possible applications of electron accelerators for solid waste treatment are discussed in the report. The elaborated technologies allow to recycle of materials (e.g., cellulosic materials in municipal waste), improve their hygienic standards (agricultural usage of sludge from municipal waste water treatment) and reduce harmful to environment chemical usage (cellulose degradation). These are environment friendly advanced technologies which meets demands waste recycling. (author)

  6. Analysis of emissions from prebunched electron beams

    Directory of Open Access Journals (Sweden)

    Jia Qika

    2017-07-01

    Full Text Available The emissions of the prebunched electron beam, including the coherent spontaneous emission and the self-amplified stimulated emission, are analyzed by using one-dimensional FEL theory. Neglecting the interaction of the electrons and the radiation field, the formula of the coherent spontaneous emission is given, the power of which is proportional to the square of the initial bunching factor and of the undulator length. For the general emission case of the prebunched electron beam, the evolution equation of the optical field is deducted. Then the analytical expression of the emission power is obtained for the resonant case; it is applicable to the regions from the low gain to the high gain. It is found that when the undulator length is shorter than four gain lengths, the emission is just the coherent spontaneous emission, and conversely, it is the self-amplified stimulated emission growing exponentially. For the nonresonant prebunched electron beam, the variations of the emission intensity with the detuning parameter for different interaction length are presented. The radiation field characters of the prebunched electron beam are discussed and compared with that of the seeded FEL amplifier.

  7. Electron-beam-excited gas laser research

    International Nuclear Information System (INIS)

    Johnson, A.W.; Gerardo, J.B.; Patterson, E.L.; Gerber, R.A.; Rice, J.K.; Bingham, F.W.

    1975-01-01

    Net energy gain in laser fusion places requirements on the laser that are not realized by any existing laser. Utilization of relativistic electron beams (REB's), a relatively new source for the excitation of gas laser media, may lead to new lasers that could satisfy these requirements. Already REB's have been utilized to excite gas laser media and produce gas lasers that have not been produced as successfully any other way. Electron-beam-excitation has produced electronic-transition dimer lasers that have not yet been produced by any other excitation scheme (for example, Xe 2 / sup *(1)/, Kr:O(2 1 S)/sup 2/, KrF/sup *(3)/). In addition, REB's have initiated chemical reactions to produce HF laser radiation with unique and promising results. Relativistic-electron-beam gas-laser research is continuing to lead to new lasers with unique properties. Results of work carried out at Sandia Laboratories in this pioneering effort of electron-beam-excited-gas lasers are reviewed. (U.S.)

  8. Proposed LLNL electron beam ion trap

    International Nuclear Information System (INIS)

    Marrs, R.E.; Egan, P.O.; Proctor, I.; Levine, M.A.; Hansen, L.; Kajiyama, Y.; Wolgast, R.

    1985-01-01

    The interaction of energetic electrons with highly charged ions is of great importance to several research fields such as astrophysics, laser fusion and magnetic fusion. In spite of this importance there are almost no measurements of electron interaction cross sections for ions more than a few times ionized. To address this problem an electron beam ion trap (EBIT) is being developed at LLNL. The device is essentially an EBIS except that it is not intended as a source of extracted ions. Instead the (variable energy) electron beam interacting with the confined ions will be used to obtain measurements of ionization cross sections, dielectronic recombination cross sections, radiative recombination cross sections, energy levels and oscillator strengths. Charge-exchange recombinaion cross sections with neutral gasses could also be measured. The goal is to produce and study elements in many different charge states up to He-like xenon and Ne-like uranium. 5 refs., 2 figs

  9. Ion acceleration in modulated electron beams

    International Nuclear Information System (INIS)

    Bonch-Osmolovskij, A.G.; Dolya, S.N.

    1977-01-01

    A method of ion acceleration in modulated electron beams is considered. Electron density and energy of their rotational motion are relatively low. However the effective ion-accelerating field is not less than 10 MeV/m. The electron and ion numbers in an individual bunch are also relatively small, although the number of produced bunches per time unit is great. Some aspects of realization of the method are considered. Possible parameters of the accelerator are given. At 50 keV electron energy and 1 kA beam current a modulation is realized at a wave length of 30 cm. The ion-accelerating field is 12 MeV/m. The bunch number is 2x10 3 in one pulse at a gun pulse duration of 2 μs. With a pulse repetition frequency of 10 2 Hz the number of accelerated ions can reach 10 13 -10 14 per second

  10. Electron beam cladding of titanium on stainless steel plate

    International Nuclear Information System (INIS)

    Tomie, Michio; Abe, Nobuyuki; Yamada, Masanori; Noguchi, Shuichi.

    1990-01-01

    Fundamental characteristics of electron beam cladding was investigated. Titanium foil of 0.2mm thickness was cladded on stainless steel plate of 3mm thickness by scanning electron beam. Surface roughness and cladded layer were analyzed by surface roughness tester, microscope, scanning electron microscope and electron probe micro analyzer. Electron beam conditions were discussed for these fundamental characteristics. It is found that the energy density of the electron beam is one of the most important factor for cladding. (author)

  11. Electron cloud effects in hadron beams

    Energy Technology Data Exchange (ETDEWEB)

    Petrov, Fedor; Boine-Frankenheim, Oliver; Weiland, Thomas [TU-Darmstadt, Institut fuer Theorie Elektromagnetischer Felder,Schlossgartenstr. 8 64289 Darmstadt (Germany)

    2013-07-01

    Accelerators operating with intense positively charged beams can suffer from the electron cloud phenomenon. For example, it is the intensity limiting factor in CERN LHC and SPS. In past decades a lot of progress in understanding the electron cloud effects was made worldwide. Methods to suppress or weaken the electron cloud phenomenon were proposed. Theories governing the bunch stability in presence of the electron cloud were developed. Recently the theory was introduced to describe the bunch energy loss due to the electron cloud. However, most of the publications concern the single bunch electron cloud effects. In reality bunches are packed into trains. A disturbance of the cloud caused by the bunch in the beginning of the train affects the subsequent bunches. We present a further investigation of single-bunch electron cloud effects and planned activities to study the phenomenon in case of multiple bunches.

  12. Rock excavation by pulsed electron beams

    International Nuclear Information System (INIS)

    Avery, R.T.; Keefe, D.; Brekke, T.L.; Finnie, I.

    1976-03-01

    If an intense short pulse of megavolt electrons is deposited in a brittle solid, dynamic spalling can be made to occur with removal of material. Experiments were made on several types of hard rock; results are reproducible and well-described theoretically. An accelerator with a rapidly-pulsed scanning electron beam was designed that could tunnel in hard rock about ten times faster than conventional drill/blast methods

  13. Rock excavation by pulsed electron beams

    International Nuclear Information System (INIS)

    Avery, R.T.; Keefe, D.; Brekke, T.L.; Finnie, I.

    1976-01-01

    If an intense short pulse of megavolt electrons is deposited in a brittle solid, dynamic spalling can be made to occur with removal of material. Experiments have been made on several types of hard rock; results are reproducible and well-described theoretically. An accelerator with a rapid-pulsed scanning electron-beam has been designed that could tunnel in hard rock about ten times faster than conventional drill/blast methods. (author)

  14. Radiative cooling of relativistic electron beams

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Zhirong [Stanford Univ., CA (United States)

    1998-05-01

    Modern high-energy particle accelerators and synchrotron light sources demand smaller and smaller beam emittances in order to achieve higher luminosity or better brightness. For light particles such as electrons and positrons, radiation damping is a natural and effective way to obtain low emittance beams. However, the quantum aspect of radiation introduces random noise into the damped beams, yielding equilibrium emittances which depend upon the design of a specific machine. In this dissertation, the author attempts to make a complete analysis of the process of radiation damping and quantum excitation in various accelerator systems, such as bending magnets, focusing channels and laser fields. Because radiation is formed over a finite time and emitted in quanta of discrete energies, he invokes the quantum mechanical approach whenever the quasiclassical picture of radiation is insufficient. He shows that radiation damping in a focusing system is fundamentally different from that in a bending system. Quantum excitation to the transverse dimensions is absent in a straight, continuous focusing channel, and is exponentially suppressed in a focusing-dominated ring. Thus, the transverse normalized emittances in such systems can in principle be damped to the Compton wavelength of the electron, limited only by the Heisenberg uncertainty principle. In addition, he investigates methods of rapid damping such as radiative laser cooling. He proposes a laser-electron storage ring (LESR) where the electron beam in a compact storage ring repetitively interacts with an intense laser pulse stored in an optical resonator. The laser-electron interaction gives rise to rapid cooling of electron beams and can be used to overcome the space charge effects encountered in a medium energy circular machine. Applications to the designs of low emittance damping rings and compact x-ray sources are also explored.

  15. Radiative cooling of relativistic electron beams

    International Nuclear Information System (INIS)

    Huang, Z.

    1998-05-01

    Modern high-energy particle accelerators and synchrotron light sources demand smaller and smaller beam emittances in order to achieve higher luminosity or better brightness. For light particles such as electrons and positrons, radiation damping is a natural and effective way to obtain low emittance beams. However, the quantum aspect of radiation introduces random noise into the damped beams, yielding equilibrium emittances which depend upon the design of a specific machine. In this dissertation, the author attempts to make a complete analysis of the process of radiation damping and quantum excitation in various accelerator systems, such as bending magnets, focusing channels and laser fields. Because radiation is formed over a finite time and emitted in quanta of discrete energies, he invokes the quantum mechanical approach whenever the quasiclassical picture of radiation is insufficient. He shows that radiation damping in a focusing system is fundamentally different from that in a bending system. Quantum excitation to the transverse dimensions is absent in a straight, continuous focusing channel, and is exponentially suppressed in a focusing-dominated ring. Thus, the transverse normalized emittances in such systems can in principle be damped to the Compton wavelength of the electron, limited only by the Heisenberg uncertainty principle. In addition, he investigates methods of rapid damping such as radiative laser cooling. He proposes a laser-electron storage ring (LESR) where the electron beam in a compact storage ring repetitively interacts with an intense laser pulse stored in an optical resonator. The laser-electron interaction gives rise to rapid cooling of electron beams and can be used to overcome the space charge effects encountered in a medium energy circular machine. Applications to the designs of low emittance damping rings and compact x-ray sources are also explored

  16. Windowless Electron Beam Experimental Irradiation WEBExplr

    International Nuclear Information System (INIS)

    Heyse, J.

    2009-01-01

    The design of the MYRRHA/XT-ADS, the European eXperimental Accelerator Driven System for the demonstration of Transmutation, includes a high power windowless spallation target operating with liquid LBE (Lead-Bismuth Eutectic) that will be irradiated with a 600 MeV proton beam at currents of up to 2.5 mA. When considering such a high power windowless target design, a number of questions need to be addressed, such as the stability of the free surface flow and its ability to remove the power deposited by the proton beam by forced convection, the compatibility of a large hot LBE reservoir with the beam line vacuum and the outgassing of the LBE in the spallation target circuit. These issues have been studied during previous experiments supported by numerical simulations. Another crucial point in the development of the spallation target is the demonstration of the safe and stable operation of the free LBE surface during irradiation with a high power proton beam. As a first step in this program, the WEBExpIr (Windowless target Electron Beam Experimental Irradiation) experiment was set up. The purpose of the WEBExpIr experiment was to investigate the influence of LBE surface heating caused by a charged particle beam in a situation representative of the MYRRHA/XT-ADS. More in particular, we wanted to assess possible free surface distortion or shockwave effects in nominal conditions and during sudden beam on/off transient situations, as well as possible enhanced evaporation

  17. Electron-beam-induced conduction in dielectrics

    Energy Technology Data Exchange (ETDEWEB)

    Acris, F C; Davies, P M; Lewis, T J [University Coll. of North Wales, Bangor (UK). School of Electronic Engineering Science

    1976-03-14

    A model for the enhanced conduction induced in dielectric films under electron bombardment while electrically stressed is discussed. It is assumed that the beam produces a virtual electrode at the end of its range in the dielectric and, as a consequence, the induced conduction is shown to depend on the properties of that part of the dielectric beyond the range of the beam. This model has also been discussed recently by Nunes de Oliviera and Gross. In the present treatment, it is shown how the model permits investigation of beam scattering and carrier generation and recombination processes. Experiments on electron-bombardment-induced conduction of thin (72 to 360 nm) films of anodic tantalum oxide are reported and it is shown that the theoretical model provides a very satisfactory explanation of all features of the results including the apparent threshold energy for enhanced conduction.

  18. Longitudinal Diagnostics for Short Electron Beam Bunches

    Energy Technology Data Exchange (ETDEWEB)

    Loos, H.; /SLAC

    2010-06-11

    Single-pass free electron lasers require high peak currents from ultra-short electron bunches to reach saturation and an accurate measurement of bunch length and longitudinal bunch profile is necessary to control the bunch compression process from low to high beam energy. The various state-of-the-art diagnostics methods from ps to fs time scales using coherent radiation detection, RF deflection, and other techniques are presented. The use of linear accelerators as drivers for free electron lasers (FEL) and the advent of single-pass (SASE) FELs has driven the development of a wide range of diagnostic techniques for measuring the length and longitudinal distribution of short and ultra-short electron bunches. For SASE FELs the radiation power and the length of the undulator needed to achieve saturation depend strongly on the charge density of the electron beam. In the case of X-ray FELs, this requires the accelerator to produce ultra-high brightness beams with micron size transverse normalized emittances and peak currents of several kA through several stages of magnetic bunch compression. Different longitudinal diagnostics are employed to measure the peak current and bunch profile along these stages. The measurement techniques can be distinguished into different classes. Coherent methods detect the light emitted from the beam by some coherent radiation process (spectroscopic measurement), or directly measure the Coulomb field traveling with the beam (electro-optic). Phase space manipulation techniques map the time coordinate onto a transverse dimension and then use conventional transverse beam diagnostics (transverse deflector, rf zero-phasing). Further methods measure the profile or duration of an incoherent light pulse emitted by the bunch at wavelengths much shorted than the bunch length (streak camera, fluctuation technique) or modulate the electron beam at an optical wavelength and then generate a narrow bandwidth radiation pulse with the longitudinal profile of

  19. Brookhaven National Laboratory electron beam test stand

    International Nuclear Information System (INIS)

    Pikin, A.; Alessi, J.; Beebe, E.; Kponou, A.; Prelec, K.; Snydstrup, L.

    1998-01-01

    The main purpose of the electron beam test stand (EBTS) project at the Brookhaven National Laboratory is to build a versatile device to develop technologies that are relevant for a high intensity electron beam ion source (EBIS) and to study the physics of ion confinement in a trap. The EBTS will have all the main attributes of EBIS: a 1-m-long, 5 T superconducting solenoid, electron gun, drift tube structure, electron collector, vacuum system, ion injection system, appropriate control, and instrumentation. Therefore it can be considered a short prototype of an EBIS for a relativistic heavy ion collider. The drift tube structure will be mounted in a vacuum tube inside a open-quotes warmclose quotes bore of a superconducting solenoid, it will be at room temperature, and its design will employ ultrahigh vacuum technology to reach the 10 -10 Torr level. The first gun to be tested will be a 10 A electron gun with high emission density and magnetic compression of the electron beam. copyright 1998 American Institute of Physics

  20. Numerical analysis of the effects of non-conventional laser beam geometries during laser melting of metallic materials

    International Nuclear Information System (INIS)

    Safdar, Shakeel; Li, Lin; Sheikh, M A

    2007-01-01

    Laser melting is an important industrial activity encountered in a variety of laser manufacturing processes, e.g. selective laser melting, welding, brazing, soldering, glazing, surface alloying, cladding etc. The majority of these processes are carried out by using either circular or rectangular beams. At present, the melt pool characteristics such as melt pool geometry, thermal gradients and cooling rate are controlled by the variation of laser power, spot size or scanning speed. However, the variations in these parameters are often limited by other processing conditions. Although different laser beam modes and intensity distributions have been studied to improve the process, no other laser beam geometries have been investigated. The effect of laser beam geometry on the laser melting process has received very little attention. This paper presents an investigation of the effects of different beam geometries including circular, rectangular and diamond shapes on laser melting of metallic materials. The finite volume method has been used to simulate the transient effects of a moving beam for laser melting of mild steel (EN-43A) taking into account Marangoni and buoyancy convection. The temperature distribution, melt pool geometry, fluid flow velocities and heating/cooling rates have been calculated. Some of the results have been compared with the experimental data

  1. Electron beam puts a shine on leather

    International Nuclear Information System (INIS)

    Berberich, S.

    1986-01-01

    A technique for curing leather using either ultraviolet or electron-beam radiation has been developed. This type of radiation curing saves at least 60 percent of the energy cost of conventional leather finishing and can also result in considerable savings in plant space and labor. The implications of the new technology in international balance of trade are discussed

  2. Electron acceleration in a plane laser beam

    Czech Academy of Sciences Publication Activity Database

    Petržílka, Václav; Krlín, Ladislav; Tataronis, J. A.

    2002-01-01

    Roč. 52, supplement D (2002), s. 279-282 ISSN 0011-4626. [Symposium on Plasma Physics and Technology/20th./. Prague, 10.06.2002-13.06.2002] Institutional research plan: CEZ:AV0Z2043910 Keywords : electron acceleration, laser beam Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.311, year: 2002

  3. Penetration of electronic beams in ionizing media

    International Nuclear Information System (INIS)

    Martiarena, M.L.; Zanete, D.H.; Garibotti, C.R.

    1988-01-01

    It is studied the penetration of an electron beam in an ionizable medium by means of a generalized kinetic equation. This equation is related to elastic collisions, processes of creation and destruction of particles. By integrating numerically the transport equation, it can be evaluated the relative effects of all the processes involved in the evolution of the system. (A.C.A.S.) [pt

  4. SLC polarized beam source electron optics design

    International Nuclear Information System (INIS)

    Eppley, K.R.; Lavine, T.L.; Early, R.A.; Herrmannsfeldt, W.B.; Miller, R.H.; Schultz, D.C.; Spencer, C.M.; Yeremian, A.D.

    1991-05-01

    This paper describes the design of the beam-line from the polarized electron gun to the linac injector in the Stanford Linear Collider (SLC). The polarized electron source is a GaAs photocathode, requiring 10 -11 -Torr-range pressure for adequate quantum efficiency and longevity. The photocathode is illuminated by 3-nsec-long laser pulses. The quality of the optics for the 160-kV beam is crucial since electron-stimulated gas desorption from beam loss in excess of 0.1% of the 20-nC pulses may poison the photocathode. Our design for the transport line consists of a differential pumping region isolated by a pair of valves. Focusing is provided by a pair of Helmholtz coils and by several iron-encased solenoidal lenses. Our optics design is based on beam transport simulations using 2 1/2-D particle-in-cell codes to model the gun and to solve the fully-relativistic time-dependent equations of motion in three dimensions for electrons in the presence of azimuthally symmetric electromagnetic fields. 6 refs., 6 figs

  5. Economy in utilizing electron beam accelerators

    International Nuclear Information System (INIS)

    Takahashi, Masao

    1980-01-01

    As the typical industrialized processes using electron beam irradiation, the following items may be given: the manufacture of cables covered with cross-linking polyethylene or PVC, heat-contracting material, cross-linking polyethylene foam, etc., and the curing of coatings or surface finishes. The results of investigating economy in these processes are described. First, the running cost of electron beam irradiation equipments is calculated. The result shows that, in general, the unit cost of the equipments becomes small with increasing output, therefore the selection of large power equipments may be advantageous for economy. Other important factors concerning the equipments are the reliability and lifetime which are being improved every year and the improvement of the operational efficiency of the equipments. Next, the comparison of cost was made for each industrialized process of the cables covered with cross-linking polyethylene, polyethylene foam, and the curing of coatings. In general, the processing cost is smaller and the depreciation cost is larger in electron beam irradiation process as compared with conventional processes. In addition, since the productive capacity is larger in electron beam process it is preponderant when the amount of production is large. In the industrialized examples, unique processes or features which are not obtainable by other methods are attained. (Wakatsuki, Y.)

  6. The CMS Beam Halo Monitor electronics

    International Nuclear Information System (INIS)

    Tosi, N.; Fabbri, F.; Montanari, A.; Torromeo, G.; Dabrowski, A.E.; Orfanelli, S.; Grassi, T.; Hughes, E.; Mans, J.; Rusack, R.; Stifter, K.; Stickland, D.P.

    2016-01-01

    The CMS Beam Halo Monitor has been successfully installed in the CMS cavern in LHC Long Shutdown 1 for measuring the machine induced background for LHC Run II. The system is based on 40 detector units composed of synthetic quartz Cherenkov radiators coupled to fast photomultiplier tubes (PMTs). The readout electronics chain uses many components developed for the Phase 1 upgrade to the CMS Hadronic Calorimeter electronics, with dedicated firmware and readout adapted to the beam monitoring requirements. The PMT signal is digitized by a charge integrating ASIC (QIE10), providing both the signal rise time, with few nanosecond resolution, and the charge integrated over one bunch crossing. The backend electronics uses microTCA technology and receives data via a high-speed 5 Gbps asynchronous link. It records histograms with sub-bunch crossing timing resolution and is read out via IPbus using the newly designed CMS data acquisition for non-event based data. The data is processed in real time and published to CMS and the LHC, providing online feedback on the beam quality. A dedicated calibration monitoring system has been designed to generate short triggered pulses of light to monitor the efficiency of the system. The electronics has been in operation since the first LHC beams of Run II and has served as the first demonstration of the new QIE10, Microsemi Igloo2 FPGA and high-speed 5 Gbps link with LHC data

  7. Electron beams, lenses, and optics. Volume 2

    International Nuclear Information System (INIS)

    El-Kareh, A.B.; El-Kareh, J.C.J.

    1970-01-01

    This volume presents a systematic coverage of aberrations. It analyzes the geometrical aberrations and treats the spherical and chromatic aberrations in great detail. The coefficients of spherical and chromatic aberration have been computed for a series of electrostatic and magnetic lenses and are listed in table form. The book also covers space charge and its effect on highly focused electron beams

  8. Electron beam flue gas treatment process. Review

    International Nuclear Information System (INIS)

    Honkonen, V.A.

    1996-01-01

    The basis of the process for electron beam flue gas treatment are presented in the report. In tabular form the history of the research is reviewed. Main dependences of SO 2 and NO x removal efficiencies on different physico-chemical parameters are discussed. Trends concerning industrial process implementation are presented in the paper,finally. (author). 74 refs, 11 figs, 1 tab

  9. Radiation dermatitis following electron beam therapy

    International Nuclear Information System (INIS)

    Price, N.M.

    1978-01-01

    Ten patients, who had been treated for mycosis fungoides with electron beam radiation ten or more years previously, were examined for signs of radiation dermatitis. Although most patients had had acute radiation dermatitis, only a few manifested signs of mild chronic changes after having received between 1,000 and 2,800 rads

  10. Electron beam welding fundamentals and applications

    International Nuclear Information System (INIS)

    Mara, G.L.; Armstrong, R.E.

    1975-01-01

    The electron beam welding process is described and the unique mode of operation and penetration explained by a description of the forces operating within the weld pool. This penetration model is demonstrated by high speed cinematography of the weld pool on several materials. The conditions under which weld defects are formed are discussed and examples are presented. (auth)

  11. The Two-Beam Free Electron Laser Oscillator

    CERN Document Server

    Thompson, Neil R

    2004-01-01

    A one-dimensional model of a free-electron laser operating simultaneously with two electron beams of different energies [1] is extended to an oscillator configuration. The electron beam energies are chosen so that an harmonic of the lower energy beam is at the fundamental radiation wavelength of the higher energy beam. Potential benefits over a single-beam free-electron laser oscillator are discussed.

  12. Electron Beam Polarization Measurement Using Touschek Lifetime Technique

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Changchun; /Duke U., DFELL; Li, Jingyi; /Duke U., DFELL; Mikhailov, Stepan; /Duke U., DFELL; Popov, Victor; /Duke U., DFELL; Wu, Wenzhong; /Duke U., DFELL; Wu, Ying; /Duke U., DFELL; Chao, Alex; /SLAC; Xu, Hong-liang; /Hefei, NSRL; Zhang, Jian-feng; /Hefei, NSRL

    2012-08-24

    Electron beam loss due to intra-beam scattering, the Touschek effect, in a storage ring depends on the electron beam polarization. The polarization of an electron beam can be determined from the difference in the Touschek lifetime compared with an unpolarized beam. In this paper, we report on a systematic experimental procedure recently developed at Duke FEL laboratory to study the radiative polarization of a stored electron beam. Using this technique, we have successfully observed the radiative polarization build-up of an electron beam in the Duke storage ring, and determined the equilibrium degree of polarization and the time constant of the polarization build-up process.

  13. Using electron beams to investigate catalytic materials

    International Nuclear Information System (INIS)

    Zhang, Bingsen; Su, Dang Sheng

    2014-01-01

    Transmission Electron microscopy (TEM) enables us, not only to reveal the morphology, but also to provide structural, chemical and electronic information about solid catalysts at the atomic level, providing a dramatic driving force for the development of heterogeneous catalysis. Almost all catalytic materials have been studied with TEM in order to obtain information about their structures, which can help us to establish the synthesis-structure-property relationships and to design catalysts with new structures and desired properties. Herein, several examples will be reviewed to illustrate the investigation of catalytic materials by using electron beams. (authors)

  14. Probing the magnetsophere with artificial electron beams

    International Nuclear Information System (INIS)

    Winckler, J.R.

    1981-01-01

    An analysis is conducted of the University of Minnesota Electron Echo experiments, which so far have included five sounding rocket experiments. The concept of the Echo experiment is to inject electron beam pulses from a rocket into the ionosphere at altitudes in the range from 100 to 300 km. The electrons move to the conjugate hemisphere following magnetic field lines and return on neighboring field lines to the neighborhood of the rocket where the pulses may be detected and analyzed. Attention is given to the detection and analysis of echoes, the structure of echoes, and the Echo V experiment. The Echo V experiment showed clearly that detection of remote echo beams by atmospheric fluorescence using low light level TV system is not a viable technique. A future experiment is to use throw-away detectors for direct remote echo detection

  15. Electron beam driven disordering in small particles

    International Nuclear Information System (INIS)

    Vanfleet, R.R.; Mochel, J.

    1997-01-01

    Small metal particles in the range of a few nanometers in diameter are seen to progressively disorder when the 100 keV electron beam of a Scanning Transmission Electron Microscope (STEM) is held stationary on the particle. The diffraction pattern of the individual particle is seen to progress from an initial array of indexable diffraction spots to a mixture of diffraction spots and amorphous-like rings and finally to rings with no persistent diffraction spots. After the electron beam is removed, the particles will recrystallize after minutes or hours. Only particles below a critical size are seen to fully disorder. The authors have observed this in platinum, palladium, rhodium, and iridium and based on the model of disordering process believe it is a universal effect. It has also been observed with a platinum ruthenium alloy. They discuss the mechanism of this disordering and the structure of the resulting disordering particle for the case of platinum clusters

  16. Electron beam facility for divertor target experiments

    International Nuclear Information System (INIS)

    Anisimov, A.; Gagen-Torn, V.; Giniyatulin, R.N.

    1994-01-01

    To test different concepts of divertor targets and bumpers an electron beam facility was assembled in Efremov Institute. It consists of a vacuum chamber (3m 3 ), vacuum pump, electron beam gun, manipulator to place and remove the samples, water loop and liquid metal loop. The following diagnostics of mock-ups is stipulated: (1) temperature distribution on the mock-up working surface (scanning pyrometer and infra-red imager); (2) temperature distribution over mocked-up thickness in 3 typical cross-sections (thermo-couples); (3) cracking dynamics during thermal cycling (acoustic-emission method), (4) defects in the mock-up before and after tests (ultra-sonic diagnostics, electron and optical microscopes). Carbon-based and beryllium mock-ups are made for experimental feasibility study of water and liquid-metal-cooled divertor/bumper concepts

  17. Runaway electrons beams in ITER disruptions

    International Nuclear Information System (INIS)

    Fleischmann, H.H.

    1993-01-01

    In agreement with the initial projections, the potential generation of runaway beams in disruptions of ITER discharges was performed. This analysis was based on the best-available present projections of plasma parameters existing in large-tokamak disruptions. Using these parameters, the potential contributions from various basic mechanisms for the generation of runway electrons were estimated. The envisioned mechanisms included (i) the well-known Dreicer process (assuming an evaporation of the runways from the thermal distribution), (ii) the seeding of runaway beams resulting from the potential presence of trapped high-temperature electrons from the original discharge still remaining in the disruption plasma at time of reclosure of the magnetic surfaces, and (iii) the generation of runaway beams through avalanche exponentiation of low-level seed runaways resulting via close collisions of existing runaways with cold plasma electrons. Finally, the prospective behavior of the any generated runaway beams -- in particular during their decay -- as well as their potential avoidance and/or damage controlled extraction through the use of magnetic perturbation fields also was considered in some detail

  18. Peripheral dose outside applicators in electron beams

    International Nuclear Information System (INIS)

    Chow, James C L; Grigorov, Grigor N

    2006-01-01

    The peripheral dose outside the applicators in electron beams was studied using a Varian 21 EX linear accelerator. To measure the peripheral dose profiles and point doses for the applicator, a solid water phantom was used with calibrated Kodak TL films. Peak dose spot was observed in the 4 MeV beam outside the applicator. The peripheral dose peak was very small in the 6 MeV beam and was ignorable at higher energies. Using the 10 x 10 cm 2 cutout and applicator, the dose peak for the 4 MeV beam was about 12 cm away from the field central beam axis (CAX) and the peripheral dose profiles did not change with depths measured at 0.2, 0.5 and 1 cm. The peripheral doses and profiles were further measured by varying the angle of obliquity, cutout and applicator size for the 4 MeV beam. The local peak dose was increased with about 3% per degree angle of obliquity, and was about 1% of the prescribed dose (angle of obliquity equals zero) at 1 cm depth in the phantom using the 10 x 10 cm 2 cutout and applicator. The peak dose position was also shifted 7 mm towards the CAX when the angle of obliquity was increased from 0 to 15 deg. (note)

  19. Electron Accelerators for Radioactive Ion Beams

    Energy Technology Data Exchange (ETDEWEB)

    Lia Merminga

    2007-10-10

    The summary of this paper is that to optimize the design of an electron drive, one must: (a) specify carefully the user requirements--beam energy, beam power, duty factor, and longitudinal and transverse emittance; (b) evaluate different machine options including capital cost, 10-year operating cost and delivery time. The author is convinced elegant solutions are available with existing technology. There are several design options and technology choices. Decisions will depend on system optimization, in-house infrastructure and expertise (e.g. cryogenics, SRF, lasers), synergy with other programs.

  20. Generation and study of relativistic electron beam

    International Nuclear Information System (INIS)

    Iyyengar, S.K.; Ron, P.H.; Mittal, K.C.; Goel, A.K.; Ramaswamy, V.; Rohatgi, V.K.

    1977-01-01

    Pulsed Electron Beam (REB) technology has progressed rapidly in recent years because of applications in various fields like radiation sources, high power laser development, plasma heating and fusion research. The REB development programme at the Plasma Physics Section of Bhabha Atomic Research Centre, Bombay, has been described. The design features of the 375 KV, 3500 A, 75 Joule REB generator are discussed. The diagnostic equipment developed for the studies is described. The present experimental studies and some preliminary results on beam characterisation are presented. (author)

  1. Statistical process control for electron beam monitoring.

    Science.gov (United States)

    López-Tarjuelo, Juan; Luquero-Llopis, Naika; García-Mollá, Rafael; Quirós-Higueras, Juan David; Bouché-Babiloni, Ana; Juan-Senabre, Xavier Jordi; de Marco-Blancas, Noelia; Ferrer-Albiach, Carlos; Santos-Serra, Agustín

    2015-07-01

    To assess the electron beam monitoring statistical process control (SPC) in linear accelerator (linac) daily quality control. We present a long-term record of our measurements and evaluate which SPC-led conditions are feasible for maintaining control. We retrieved our linac beam calibration, symmetry, and flatness daily records for all electron beam energies from January 2008 to December 2013, and retrospectively studied how SPC could have been applied and which of its features could be used in the future. A set of adjustment interventions designed to maintain these parameters under control was also simulated. All phase I data was under control. The dose plots were characterized by rising trends followed by steep drops caused by our attempts to re-center the linac beam calibration. Where flatness and symmetry trends were detected they were less-well defined. The process capability ratios ranged from 1.6 to 9.3 at a 2% specification level. Simulated interventions ranged from 2% to 34% of the total number of measurement sessions. We also noted that if prospective SPC had been applied it would have met quality control specifications. SPC can be used to assess the inherent variability of our electron beam monitoring system. It can also indicate whether a process is capable of maintaining electron parameters under control with respect to established specifications by using a daily checking device, but this is not practical unless a method to establish direct feedback from the device to the linac can be devised. Copyright © 2015 Associazione Italiana di Fisica Medica. Published by Elsevier Ltd. All rights reserved.

  2. Effect of electron beam irradiation on the thermal properties of polycarbonate / polyester blend

    International Nuclear Information System (INIS)

    Zarie, K.A.

    2007-01-01

    The effect of electron beam irradiation on the thermal properties of Bayfol (polycarbonate/polyester blend) solid state nuclear track detector (SSNTD) was investigated. Non-isothermal studies were carried out using thermogravimetric analysis (TGA) and differential thermogravimetric (DTG) to obtain the activation energy of thermal decomposition for Bayfol detector. The thermogravimetric analysis (TGA) indicated that the Bayfol samples were decomposed in one main break down stage. Samples of 250 μm thickness sheets were exposed to electron beam irradiations in the dose range 20-600 KGy. The variation of melting temperatures with the electron dose was determined using differential thermal analysis (DTA). The results indicated that the electron irradiation in the dose range 200-600 KGy decreases the melting temperature of the Bayfol samples and this is most suitable for applications requiring the molding of this polymer at lower temperatures

  3. Transverse electron beam diagnostics at REGAE

    Energy Technology Data Exchange (ETDEWEB)

    Bayesteh, Shima

    2014-12-15

    The use of high-intensity electron and X-ray pulsed sources allows for the direct observation of atomic motions as they occur. While the production of such high coherent, brilliant, short X-ray pulses requires large-scale and costly accelerator facilities, it is feasible to employ a high-intensity source of electrons by exploiting a more compact design. The Relativistic Electron Gun for Atomic Exploration (REGAE) facility is a small linear accelerator at DESY, Hamburg, equipped with a photocathode radio frequency (RF) gun that produces relativistic ultra-short (<100 fs), low charge (<1 pC) electron bunches of high coherence. By means of time-resolved diffraction experiments, such an electron source can probe ultrafast laser-induced atomic structural changes that occur with a temporal resolution of ∝100 fs. A comprehensive characterization of the electron beam, for every pulse, is of fundamental importance to study the atomic motions with the desired resolution and quality. This thesis reports on the transversal diagnostics of the electron beam with an emphasis on a scintillator-based beam profile monitor. The diagnostics is capable of evaluating the beam parameters such as charge, energy, energy spread and transverse profile, at very low charges and on a shot-to-shot basis. A full characterization of the scintillator's emission, the optical setup and the detector (camera) of the profile monitor is presented, from which an absolute charge calibration of the system is derived. The profile monitor is specially developed to accommodate more applications, such as dark current suppression, overlapping the electron probe and the laser pump within 1 ns accuracy, as well as charge and transverse emittance measurements. For the determination of the transverse emittance two techniques were applied. The first one introduces a new method that exploits a diffraction pattern to measure the emittance, while the second one is based on a version of the Pepper-pot technique. A

  4. Transverse electron beam diagnostics at REGAE

    International Nuclear Information System (INIS)

    Bayesteh, Shima

    2014-12-01

    The use of high-intensity electron and X-ray pulsed sources allows for the direct observation of atomic motions as they occur. While the production of such high coherent, brilliant, short X-ray pulses requires large-scale and costly accelerator facilities, it is feasible to employ a high-intensity source of electrons by exploiting a more compact design. The Relativistic Electron Gun for Atomic Exploration (REGAE) facility is a small linear accelerator at DESY, Hamburg, equipped with a photocathode radio frequency (RF) gun that produces relativistic ultra-short (<100 fs), low charge (<1 pC) electron bunches of high coherence. By means of time-resolved diffraction experiments, such an electron source can probe ultrafast laser-induced atomic structural changes that occur with a temporal resolution of ∝100 fs. A comprehensive characterization of the electron beam, for every pulse, is of fundamental importance to study the atomic motions with the desired resolution and quality. This thesis reports on the transversal diagnostics of the electron beam with an emphasis on a scintillator-based beam profile monitor. The diagnostics is capable of evaluating the beam parameters such as charge, energy, energy spread and transverse profile, at very low charges and on a shot-to-shot basis. A full characterization of the scintillator's emission, the optical setup and the detector (camera) of the profile monitor is presented, from which an absolute charge calibration of the system is derived. The profile monitor is specially developed to accommodate more applications, such as dark current suppression, overlapping the electron probe and the laser pump within 1 ns accuracy, as well as charge and transverse emittance measurements. For the determination of the transverse emittance two techniques were applied. The first one introduces a new method that exploits a diffraction pattern to measure the emittance, while the second one is based on a version of the Pepper-pot technique. A

  5. Ion beam surface treatment: A new capability for rapid melt and resolidification of surfaces

    International Nuclear Information System (INIS)

    Stinnett, R.W.; McIntyre, D.C.; Buchheit, R.G.; Greenly, J.B.; Thompson, M.O.

    1994-01-01

    The emerging capability to produce high average power (5--250 kW) pulsed ion beams at 0.2--2 MeV energies is enabling us to develop a new, commercial-scale thermal surface treatment technology called Ion Beam Surface Treatment (IBEST). This technique uses high energy, pulsed (≤100 ns) ion beams to directly deposit energy in the top 2--20 micrometers of the surface of any material. Depth of treatment is controllable by varying the ion energy and species. Deposition of the energy with short pulses in a thin surface layer allows melting of the layer with relatively small energies and allows rapid cooling of the melted layer by thermal diffusion into the underlying substrate. Typical cooling rates of this process (10 9 10 10 K/sec) cause rapid resolidification, resulting in production of non-equilibrium microstructures (nano-crystalline and metastable phases) that have significantly improved corrosion, wear, and hardness properties. We have conducted IBEST feasibility experiments with results confirming surface hardening, nanocrystaline grain formation, metal surface polishing, controlled melt of ceramic surfaces, and surface cleaning

  6. Beam accumulation with the SIS electron cooler

    International Nuclear Information System (INIS)

    Steck, M.; Groening, L.; Blasche, K.; Franczak, B.; Franzke, B.; Winkler, T.; Parkhomchuk, V.V.

    2000-01-01

    An electron cooling system has started operation in the heavy ion synchrotron SIS which is used to increase the intensity for highly charged ions. Fast transverse cooling of the hot ion beam after horizontal multiturn injection allows beam accumulation at the injection energy. After optimization of the accumulation process an intensity increase in a synchrotron pulse by more than one order of magnitude has been achieved. For highly charged ions the maximum number of particles has been increased from 1x10 8 to 1x10 9 . For lighter ions intensity limitations have been encountered which are caused by the high phase space density of the cooled ion beam. Momentum spreads in the 10 -4 range and emittances well below 10 π mm mrad have been demonstrated. Recombination losses both in the residual gas and with the free cooler electrons determine the maximum intensity for highly charged ions. Systematic measurements of the recombination rates have been performed providing data for an optimum choice of the charge state. Strong enhancement of the recombination rate with free electrons compared to theoretical calculations of radiative electron capture have been observed

  7. Compact two-beam push-pull free electron laser

    Science.gov (United States)

    Hutton, Andrew [Yorktown, VA

    2009-03-03

    An ultra-compact free electron laser comprising a pair of opposed superconducting cavities that produce identical electron beams moving in opposite directions such that each set of superconducting cavities accelerates one electron beam and decelerates the other electron beam. Such an arrangement, allows the energy used to accelerate one beam to be recovered and used again to accelerate the second beam, thus, each electron beam is decelerated by a different structure than that which accelerated it so that energy exchange rather than recovery is achieved resulting in a more compact and highly efficient apparatus.

  8. Electron Beam Welding of Gear Wheels by Splitted Beam

    Directory of Open Access Journals (Sweden)

    Dřímal Daniel

    2014-06-01

    Full Text Available This contribution deals with the issue of electron beam welding of high-accurate gear wheels composed of a spur gearing and fluted shaft joined with a face weld for automotive industry. Both parts made of the high-strength low-alloy steel are welded in the condition after final machining and heat treatment, performed by case hardening, whereas it is required that the run-out in the critical point of weldment after welding, i. e. after the final operation, would be 0.04 mm max..

  9. Production of slow-positron beams with an electron linac

    International Nuclear Information System (INIS)

    Howell, R.H.; Alvarez, R.A.; Stanek, M.

    1982-01-01

    Intense, pulsed beams of low-energy positrons have been produced by a high-energy beam from an electron linac. The production efficiency for low-energy positrons has been determined for electrons with 60 to 120 MeV energy, low-energy positron beams from a linac can be of much higher intensity than those beams currently derived from radioactive sources

  10. Suppression of electron waves in relation to the deformation of the electron beam distribution function

    International Nuclear Information System (INIS)

    Fukumasa, O.; Itatani, R.

    1978-01-01

    The change of the electron beam distribution function due to the wave excited by the beam density modulation is observed, in relation to the suppression of electron waves in a beam-plasma system. (Auth.)

  11. Electron beam induced emission from carbon plasmas

    International Nuclear Information System (INIS)

    Whetstone, S.; Kammash, T.

    1989-01-01

    Plasma use as a lasing medium has many potential advantages over conventional techniques including increased power levels and greater wavelength ranges. The basic concept is to heat and then rapidly cool a plasma forcing inversion through bottleneck creation between the recombination reaction populating a given energy level and the subsequent decay processes. Much effort has been devoted to plasmas heated by lasers and pinch devices. The authors are concerned here with electron beam heated plasmas focusing on the CIV 5g-4f transition occurring at 2530 Angstroms. These studies were initiated to provide theoretical support for experiments being performed at the University of Michigan using the Michigan Electron Long-Pulse Beam Accelerator (MELBA)

  12. Profiles of an initially perturbed electron beam

    International Nuclear Information System (INIS)

    Abdelsalam, F.W.

    1991-01-01

    This paper discusses the solutions for the profiles of an electron beam which is launched into a constant magnetic field with an initial boundary slope and injected with a radius which is greater or less than the cathode radius. It has been found that the outermost electron traces sine waves and executes limited excursions when the initial boundary slope corresponds to angles up to 1 degree, no matter whether the initial radius is 0.90 or 1.10 times the radius of the cathode. For initial inclination angles close to 2 degrees, the beam boundary does not preserve a sinusoidal shape, this statement holds true for focusing magnetic flux densities varying from 200x10 -4 to 700x10 -4 weber per square meter

  13. Large area electron beam diode development

    International Nuclear Information System (INIS)

    Helava, H.; Gilman, C.M.; Stringfield, R.M.; Young, T.

    1983-01-01

    A large area annular electron beam diode has been tested at Physics International Co. on the multi-terawatt PITHON generator. A twelve element post hole convolute converted the coaxial MITL into a triaxial arrangement of anode current return structures both inside and outside the cathode structure. The presence of both inner and outer current return paths provide magnetic pressure balance for the beam, as determined by diode current measurements. X-ray pinhole photographs indicated uniform emission with intensity maxima between the post positions. Current losses in the post hole region were negligible, as evidenced by the absence of damage to the aluminum hardware. Radial electron flow near the cathode ring however did damage the inner anode cylinder between the post positions. Cutting away these regions prevented further damage of the transmission lines

  14. NOx reduction by compact electron beam processing

    International Nuclear Information System (INIS)

    Penetrante, B.M.; Hsiao, M.C.; Merritt, B.T.; Wallman, P.H.; Vogtlin, G.E.

    1995-01-01

    Among the new methods being investigated for the post-combustion removal of nitrogen oxides (NO x ) are based on non-thermal plasmas. These plasmas can be produced by electrical discharge methods or electron beam irradiation. The application of electron beam irradiation for NO x removal in power plant flue gases has been investigated since the early 1970's in both laboratory- and pilot-scale experiments. Electrical discharge methods are relatively new entrants in the field of flue gas cleanup. Pulsed corona and dielectric-barrier discharge techniques are two of the more commonly used electrical discharge methods for producing nonthermal plasmas at atmospheric pressure. There are basically two types of reactions responsible for the depletion of NO by non-thermal plasmas: oxidation and reduction

  15. Multiple Electron Stripping of Heavy Ion Beams

    International Nuclear Information System (INIS)

    Mueller, D.; Grisham, L.; Kaganovich, I.; Watson, R. L.; Horvat, V.; Zaharakis, K. E.; Peng, Y.

    2002-01-01

    One approach being explored as a route to practical fusion energy uses heavy ion beams focused on an indirect drive target. Such beams will lose electrons while passing through background gas in the target chamber, and therefore it is necessary to assess the rate at which the charge state of the incident beam evolves on the way to the target. Accelerators designed primarily for nuclear physics or high energy physics experiments utilize ion sources that generate highly stripped ions in order to achieve high energies economically. As a result, accelerators capable of producing heavy ion beams of 10 to 40 Mev/amu with charge state 1 currently do not exist. Hence, the stripping cross-sections used to model the performance of heavy ion fusion driver beams have, up to now, been based upon theoretical calculations. We have investigated experimentally the stripping of 3.4 Mev/amu Kr 7+ and Xe +11 in N2; 10.2 MeV/amu Ar +6 in He, N2, Ar and Xe; 19 MeV/amu Ar +8 in He, N2, Ar and Xe; 30 MeV He 1 + in He, N2, Ar and Xe; and 38 MeV/amu N +6 in He, N2, Ar and Xe. The results of these measurements are compared with the theoretical calculations to assess their applicability over a wide range of parameters

  16. Calorimetric determination of electron beam output

    Energy Technology Data Exchange (ETDEWEB)

    Novotny, J; Kovar, Z; Jandejsek, L [Ceskoslovenska Akademie Ved, Prague. Ustav Radiologicke Dozimetrie

    1979-07-01

    Two types of portable graphite calorimeter are described having modified replaceable absorbers allowing measurements of energy flux density in betatron electron beams in a range of 4 to 50 MeV. In a range of 4 to 20 MeV the total measurement error was about 1%. The results are discussed of the standardization of Siemens and Ostron medical betatrons using the said calorimeters.

  17. Irradiation of Gemstones using Electron Beam

    International Nuclear Information System (INIS)

    Sarada Idris; Mohd Suhaimi Jusoh; Siti Aiasah Hashim

    2011-01-01

    Gemstone irradiation treatment using radiation is one of the studies conducted in the ALURTRON. The purpose of radiation is to study the effects of radiation on the gems. Through studies conducted on freshwater pearls and stones such as Topaz, Kunzite, TOURMALINE, Aquamarine, Quartz and so on, electron beam irradiation method can highlight the jewel colors but also to reduce the effects of haze on gemstones. The dose of radiation used is 25 kGy to 200 kGy. (author)

  18. Quantitative Analysis of Electron Beam Damage in Organic Thin Films

    OpenAIRE

    Leijten, Zino J. W. A.; Keizer, Arthur D. A.; de With, Gijsbertus; Friedrich, Heiner

    2017-01-01

    In transmission electron microscopy (TEM) the interaction of an electron beam with polymers such as P3HT:PCBM photovoltaic nanocomposites results in electron beam damage, which is the most important factor limiting acquisition of structural or chemical data at high spatial resolution. Beam effects can vary depending on parameters such as electron dose rate, temperature during imaging, and the presence of water and oxygen in the sample. Furthermore, beam damage will occur at different length s...

  19. Electron-ion recombination in merged beams

    International Nuclear Information System (INIS)

    Wolf, A.; Habs, D.; Lampert, A.; Neumann, R.; Schramm, U.; Schuessler, T.; Schwalm, D.

    1993-01-01

    Detailed studies of recombination processes between electrons and highly charged ions have become possible by recent improvements of merged-beams experiments. We discuss in particular measurements with stored cooled ion beams at the Test Storage Ring (TSR) in Heidelberg. The cross section of dielectronic recombination was measured with high energy resolution for few-electron systems up to the nuclear charge of Cu at a relative energy up to 2.6 keV. At low energy (∼0.1 eV) total recombination rates of several ions were measured and compared with calculated radiative recombination rates. Laser-stimulated recombination of protons and of C 6+ ions was investigated as a function of the photon energy using visible radiation. Both the total recombination rates and the stimulated recombination spectra indicate that in spite of the short interaction time in merged beams, also collisional capture of electrons into weakly bound levels (related to three-body recombination) could be important

  20. Process variation in electron beam sterilization

    International Nuclear Information System (INIS)

    Beck, Jeffrey A.

    2012-01-01

    The qualification and control of electron beam sterilization can be improved by the application of proven statistical analysis techniques such as Analysis of Variance (ANOVA) and Statistical Tolerance Limits. These statistical techniques can be useful tools in: •Locating and quantifying the minimum and maximum absorbed dose in a product. •Estimating the expected process maximum dose, given a minimum sterilizing dose. •Setting a process minimum dose target, based on an allowance for random measurement and process variation. •Determining the dose relationship between a reference dosimeter and process minimum and maximum doses. This study investigates and demonstrates the application of these tools in qualifying electron beam sterilization, and compares the conclusions obtained with those obtained using practices recommended in Guide for Process Control in Radiation Sterilization. The study supports the following conclusions for electron beam processes: 1.ANOVA is a more effective tool for evaluating the equivalency of absorbed doses than methods suggested in . 2.Process limits computed using statistical tolerance limits more accurately reflect actual process variability than the AAMI method, which applies +/−2 sample standard deviations (s) regardless of sample size. 3.The use of reference dose ratios lends itself to qualification using statistical tolerance limits. The current AAMI recommended approach may result in an overly optimistic estimate of the reference dose adjustment factor, as it is based on application of +/−2(s) tolerances regardless of sample size.

  1. Exhaust gas treatment by electron beam irradiation

    International Nuclear Information System (INIS)

    Shibamura, Yokichi; Suda, Shoichi; Kobayashi, Toshiki

    1991-01-01

    Among global environmental problems, atmospheric pollution has been discussed since relatively old days, and various countermeasures have been taken, but recently in connection with acid rain, the efficient and economical treatment technology is demanded. As the denitration and desulfurization technology for the exhaust gas from the combustion of fossil fuel, the incineration of city trash and internal combustion engines, three is the treatment method by electron beam irradiation. By irradiating electron beam to exhaust gas, nitrogen oxides and sulfur oxides are oxidized to nitric acid and sulfuric acid, and by promoting the neutralization of these acids with injected alkali, harmless salts are recovered. This method has the merit that nitrogen oxides and surfur oxides can be removed efficiently with a single system. In this report, as for the exhaust gas treatment by electron beam irradiation, its principle, features, and the present status of research and development are described, and in particular, the research on the recent exhaust gas treatment in city trash incineration is introduced. This treatment method is a dry process, accordingly, waste water disposal is unnecessary. The reaction products are utilized as fertilizer, and waste is not produced. (K.I.)

  2. Electron beam production by a plasma focus

    International Nuclear Information System (INIS)

    Smith, J.R.; Luo, C.M.; Schneider, R.F.; Rhee, M.J.

    1984-01-01

    Operation of a plasma focus as a Compact Pulsed Accelerator (CPA) for ions has been previously reported. The CPA consists of: (1) a 15 μF, 3 kJ capacitor, (2) a triggered spark gap, (3) a coaxial transmission line, and (4) a Mather geometry plasma gun. Recently the authors have investigated application of the CPA as an accelerator for electrons. In the previously reported work using the standard Mather plasma gun geometry, ions were accelerated away from the plasma gun and were therefore conveniently extracted for analysis, but electrons were directed into the hollow anode where extraction is blocked by the coaxial transmission line. For investigation of accelerated electrons a new plasma gun design which allows extraction of electrons has been developed. Details of the new plasma gun design and further results of beam diagnostics are discussed

  3. STANFORD: Highly polarized SLC electron beams

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    Full text: Using specialized photocathodes made with 'strained' gallium arsenide, physicists at the Stanford Linear Accelerator Center (SLAC) have generated electron beams with polarizations in excess of 60 percent a year ahead of schedule. Together with recent luminosity increases, this breakthrough will have a major impact on the physics output of the Stanford Linear Collider (SLC). Beam polarization was almost tripled using photocathodes in which a gallium arsenide layer was grown epitaxially over a substrate of gallium arsenide phosphide. The mismatch between these two layers deforms the crystal structure and removes a degeneracy in the valence band structure, permitting selective optical pumping of one unique spin state. Whereas conventional gallium arsenide photocathodes are limited to 50 percent polarization because of this degeneracy (and realistic cathodes fall substantially below this theoretical limit), such strained crystal lattices have the potential to yield polarizations close to 100 percent. Polarization enhancement with strained lattices was first demonstrated in 1991 by a SLAC/Wisconsin/ Berkeley group (May 1991, page 6) with a 71 percent polarization in a laboratory experiment. More recently this group has achieved polarization in excess of 90 percent, reported last November at the Nagoya Spin Symposium. (In a complementary development, a Japanese KEK/ Nagoya/KEK obtains polarized beams using a 'superlattice' - May 1991, page 4.) The 1993 SLC run, the strained gallium arsenide photocathode technique's debut in an operating particle accelerator, has proved to be a resounding, unqualified success - as have physics experiments on the Z particles produced by the highly polarized beam. A conservative approach was called for, due to concerns about possible charge saturation effects. A relatively thick (0.3 micron) gallium arsenide layer was used for the photocathode in the SLC polarized electron source. With a titanium

  4. Electron beam radiation effects on recycled polyamide-6

    International Nuclear Information System (INIS)

    Evora, Maria Cecilia; Silva, Leonardo G. de Andrade e

    2001-01-01

    Applications of electron beam processing in the treatment of polymers are commonly used. The interaction of high energy radiation with polymers may cause permanent modifications in the polymer's physicochemical structure. The induced modifications may result in degradation of the polymer or in improvement of its properties (crosslinking), which are simultaneous and competing processes, depending on the radiation dose utilized. Crosslinking occurs more readily in the polymer's amorphous content and this process makes the glass transition temperature (Tg) of the polymers to increase. Successive recycling cycles promote changes in polymers properties, such as breaking of structure, molecular weight reduction, melt index increase and mechanical resistance reduction. The polyamide-6 resin was recycled for three successive recycling cycles and thi polyamide-6 specimens were molded by the process of injection molding. These specimens were irradiated at the Nuclear Energetic Research Institute (IPEN) radiation facility, on a JOB 188 model accelerator, with a 1.5 MeV electron beam, doses of 200, 300, 400, 500 and 600 kGy, and dose rate of 22.61 kGy/s. The DMA tests were performed using DMA-983 equipment from TA Instruments and two heatings were adopted in order to eliminate the moisture absorption. The X-ray diffraction analysis wa carried out at the Philips PW 1830 model equipment

  5. Surface modification of the metal plates using continuous electron beam process (CEBP)

    International Nuclear Information System (INIS)

    Kim, Jisoo; Kim, Jin-Seok; Kang, Eun-Goo; Park, Hyung Wook

    2014-01-01

    Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined

  6. Surface modification of the metal plates using continuous electron beam process (CEBP)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jisoo, E-mail: kimjisu16@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of); Kim, Jin-Seok, E-mail: totoro22@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Kang, Eun-Goo, E-mail: egkang@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Park, Hyung Wook, E-mail: hwpark@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of)

    2014-08-30

    Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined.

  7. Development of beam diagnostic devices for characterizing electron guns

    International Nuclear Information System (INIS)

    Bhattacharjee, D.; Tiwari, R.; Jayaprakash, D.; Mishra, R.L.; Sarukte, H.; Waghmare, A.; Thakur, N.; Dixit, K.P.

    2015-01-01

    The electron guns for the DC accelerators and RF Linacs are designed and developed at EBC/APPD/BARC, Kharghar. These electron guns need to be characterized for its design and performance. Two test benches were developed for characterizing the electron guns. Various beam diagnostic devices for measuring beam currents and beam sizes were developed. Conical faraday cup, segmented faraday cup, slit scanning bellows movement arrangement, multi-plate beam size measurement setup, multi- wire beam size measurement setup, Aluminum foil puncture assembly etc. were developed and used. The paper presents the in-house development of various beam diagnostics for characterizing electron guns and their use. (author)

  8. Ion accumulation and space charge neutralization in intensive electron beams for ion sources and electron cooling

    International Nuclear Information System (INIS)

    Shirkov, G.D.

    1996-01-01

    The Electron Beam Ion Sources (EBIS), Electron Beam Ion Traps (EBIT) and electron beams for electron cooling application have the beam parameters in the same ranges of magnitudes. EBIS and EBIT produce and accumulate ions in the beam due to electron impact ionization. The cooling electron beam accumulates positive ions from the residual gas in the accelerator chamber during the cooling cycle. The space charge neutralization of cooling beam is also used to reduce the electron energy spread and enhance the cooling ability. The advanced results of experimental investigations and theoretical models of the EBIS electron beams are applied to analyze the problem of beam neutralization in the electron cooling techniques. The report presents the analysis of the most important processes connected with ion production, accumulation and losses in the intensive electron beams of ion sources and electron cooling systems for proton and ion colliders. The inelastic and elastic collision processes of charged particles in the electron beams are considered. The inelastic processes such as ionization, charge exchange and recombination change the charge states of ions and neutral atoms in the beam. The elastic Coulomb collisions change the energy of particles and cause the energy redistribution among components in the electron-ion beams. The characteristic times and specific features of ionization, beam neutralization, ion heating and loss in the ion sources and electron cooling beams are determined. The dependence of negative potential in the beam cross section on neutralization factor is studied. 17 refs., 5 figs., 1 tab

  9. Environmental applications of electron-beam technology

    International Nuclear Information System (INIS)

    Pikaev, A.K.

    2001-01-01

    The main directions of modern environmental applications of electron-beam technology are the following: 1) treatment of polluted natural and drinking water, municipal and industrial wastewater, other liquid wastes; 2) purification of gases; 3) treatment of sewage sludges; 4) treatment of solid wastes (medical wastes, contaminated soil and so on). In some cases, the results of respective researches and developments found a large-scale application. For example, recently several industrial plants for electron-beam purification of flue gases of thermal power plants from SO2 and NOx were created in China, Poland and Japan. In the report, a brief summary of the most important results obtained in the mentioned directions will be presented. A special attention will be paid to the data in the first direction. In particular, the recent results on radiation treatment of some liquid systems obtained in the laboratory under author's leadership will be considered. One of them is water polluted with petroleum products (motor oil, diesel fuel, residual fuel oil). The pollutants were present in water in dissolved form and as a separate phase. It was found that irradiation (dose 25-40 kGy) decomposes and removes the pollutants as a precipitate. The second system is natural oil gas consisting of gaseous and low-boiling hydrocarbons, water and so on. Laboratory- and pilot-scale (with electron accelerator of 0.7 MeV and 30 kW) studies have shown that electron-beam treatment (in a recycling regime with continuous sampling the liquid phase) of this gas leads to the formation of a mixture of liquid branched hydrocarbons, alcohols, ethers and so on, i.e., there is a radiation-induced liquefaction of the natural oil gas. The mechanism of radiolytic conversions occurring in the mentioned systems will be discussed

  10. Efficient electron beam deposition for repetitively pulsed krypton fluoride lasers

    International Nuclear Information System (INIS)

    Hegeler, F.; Myers, M.C.; Friedman, M.; Sethian, J.D.; Swanekamp, S.B.; Rose, D.V.; Welch, D.R.

    2002-01-01

    We have demonstrated that we can significantly increase the electron beam transmission efficiency through a pressure foil structure (hibachi) by segmenting the beam into strips to miss the hibachi support ribs. In order to increase the electron beam transmission, the cathode strips are adjusted to compensate for beam rotation and pinching. The beam propagation through the hibachi has been both measured and simulated with 1-D and 3-D codes

  11. Applications of electron lenses: scraping of high-power beams, beam-beam compensation, and nonlinear optics

    Energy Technology Data Exchange (ETDEWEB)

    Stancari, Giulio

    2014-09-11

    Electron lenses are pulsed, magnetically confined electron beams whose current-density profile is shaped to obtain the desired effect on the circulating beam. Electron lenses were used in the Fermilab Tevatron collider for bunch-by-bunch compensation of long-range beam-beam tune shifts, for removal of uncaptured particles in the abort gap, for preliminary experiments on head-on beam-beam compensation, and for the demonstration of halo scraping with hollow electron beams. Electron lenses for beam-beam compensation are being commissioned in the Relativistic Heavy Ion Collider (RHIC) at Brookhaven National Laboratory (BNL). Hollow electron beam collimation and halo control were studied as an option to complement the collimation system for the upgrades of the Large Hadron Collider (LHC) at CERN; a conceptual design was recently completed. Because of their electric charge and the absence of materials close to the proton beam, electron lenses may also provide an alternative to wires for long-range beam-beam compensation in LHC luminosity upgrade scenarios with small crossing angles. At Fermilab, we are planning to install an electron lens in the Integrable Optics Test Accelerator (IOTA, a 40-m ring for 150-MeV electrons) as one of the proof-of-principle implementations of nonlinear integrable optics to achieve large tune spreads and more stable beams without loss of dynamic aperture.

  12. Electron Beam Diagnosis and Dynamics using DIADYN Plasma Source

    International Nuclear Information System (INIS)

    Toader, D.; Craciun, G.; Manaila, E.; Oproiu, C.; Marghitu, S.

    2009-01-01

    This paper is presenting results obtained with the DIADYN installation after replacing its vacuum electron source (VES L V) with a plasma electron source (PES L V). DIADYN is a low energy laboratory equipment operating with 10 to 50 keV electron beams and designed to help realize non-destructive diagnosis and dynamics for low energy electron beams but also to be used in future material irradiations. The results presented here regard the beam diagnosis and dynamics made with beams obtained from the newly replaced plasma source. We discuss both results obtained in experimental dynamics and dynamics calculation results for electron beams extracted from the SEP L V source.

  13. Electron beam application in gas waste treatment in China

    International Nuclear Information System (INIS)

    Wu Haifeng

    2003-01-01

    In the most recent decade, electron beam waste treatment technology attracted serious attention from environment policymaker and industrial leaders in power industry in China. Starting in middle of 1980's, Chinese research institute began experiment of electron beam treatment on flue gas. By the end of 2000, two 10,000 cubic meters per hour small scale electron beam gas purifying station were established in Sichuang province and Beijing. Several electron beam gas purifying demonstration projects are under construction. With robust economy and strong energy demand, needless to say, in near future, electron beam gas purifying technology will have a bright prospect in China. (author)

  14. Electron beam directed energy device and methods of using same

    Science.gov (United States)

    Retsky, Michael W.

    2007-10-16

    A method and apparatus is disclosed for an electron beam directed energy device. The device consists of an electron gun with one or more electron beams. The device includes one or more accelerating plates with holes aligned for beam passage. The plates may be flat or preferably shaped to direct each electron beam to exit the electron gun at a predetermined orientation. In one preferred application, the device is located in outer space with individual beams that are directed to focus at a distant target to be used to impact and destroy missiles. The aimings of the separate beams are designed to overcome Coulomb repulsion. A method is also presented for directing the beams to a target considering the variable terrestrial magnetic field. In another preferred application, the electron beam is directed into the ground to produce a subsurface x-ray source to locate and/or destroy buried or otherwise hidden objects including explosive devices.

  15. Ultra-High Density Electron Beams for Beam Radiation and Beam Plasma Interaction

    CERN Document Server

    Anderson, Scott; Frigola, Pedro; Gibson, David J; Hartemann, Fred V; Jacob, Jeremy S; Lim, Jae; Musumeci, Pietro; Rosenzweig, James E; Travish, Gil; Tremaine, Aaron M

    2005-01-01

    Current and future applications of high brightness electron beams, which include advanced accelerators such as the plasma wake-field accelerator (PWFA) and beam-radiation interactions such as inverse-Compton scattering (ICS), require both transverse and longitudinal beam sizes on the order of tens of microns. Ultra-high density beams may be produced at moderate energy (50 MeV) by compression and subsequent strong focusing of low emittance, photoinjector sources. We describe the implementation of this method used at LLNL's PLEIADES ICS x-ray source in which the photoinjector-generated beam has been compressed to 300 fsec duration using the velocity bunching technique and focused to 20 μm rms size using an extremely high gradient, permanent magnet quadrupole (PMQ) focusing system.

  16. Combined phenomena of beam-beam and beam-electron cloud interactionsin circular e^{+}e^{-} colliders

    Directory of Open Access Journals (Sweden)

    Kazuhito Ohmi

    2002-10-01

    Full Text Available An electron cloud causes various effects in high intensity positron storage rings. The positron beam and the electron cloud can be considered a typical two-stream system with a certain plasma frequency. Beam-beam interaction is another important effect for high luminosity circular colliders. Colliding two beams can be considered as a two-stream system with another plasma frequency. We study the combined phenomena of the beam-electron cloud and beam-beam interactions from a viewpoint of two complex two-stream effects with two plasma frequencies.

  17. Beam conditioner for free electron lasers and synchrotrons

    International Nuclear Information System (INIS)

    Liu, H.; Neil, G.R.

    1998-01-01

    A focused optical has been used to introduce an optical pulse, or electromagnetic wave, collinear with the electron beam in a free electron laser or synchrotron thereby adding an axial field component that accelerates the electrons on the radial outside of the distribution of electrons in the electron beam. This invention consists of using the axial electrical component of a TEM 10 mode Gaussian beam in vacuum to condition the electron beam and speed up the outer electrons in the beam. The conditioning beam should possess about the same diameter as the electron beam. The beam waist of the conditioning wave must be located around the entrance of the undulator longitudinally to have a net energy exchange between the electrons in the outer part of the distribution and the conditioning wave owing to the natural divergence of a Gaussian beam. By accelerating the outer electrons, the outer and core electrons are caused to stay in phase. This increases the fraction of the electron beam energy that is converted to light thereby improving the efficiency of conversion of energy to light and therefore boosting the power output of the free electron laser and synchrotron. 4 figs

  18. Coherent electromagnetic radiation of a combined electron-ion beam

    Energy Technology Data Exchange (ETDEWEB)

    Pankratov, S G; Samoshenkov, Yu K [Vsesoyuznyj Nauchno-Issledovatel' skij Inst. Optiko-Fizicheskikh Izmerenij, Moscow (USSR)

    1977-07-01

    The intensity of coherent electromagnetic radiation due to interaction of a modulated electron beam with a modulated ion beam is calculated. It is shown that the radiation intensity has a sharp maximum at the frequency equal to the difference of the modulation frequency of the electron and ion beams. The results obtained are compared with those corresponding to the scattering of a modulated electron beam on randomly distributed gas ions.

  19. Apparatus and methods for investigations into acoustic properties of electronic melts

    International Nuclear Information System (INIS)

    Glazov, V.M.; Timoshenko, V.I.; Kim, S.G.

    1985-01-01

    Apparatus and highly sensitive methods of systematic investigations into acoustic properties of electronic melts are described. A variant of a measuring cell to investigate agressive melts is presented. A new technique for the reception of an acoustic contact with high transmission capacity of ultrasonic wave based on utilization of clarified layers of liquid boron anhydride is described. Results of calibration tests on lead and aluminium melts point to a good agreement with literature data. High sensitivity of the above technique allows one to reveal thin structural effects in melts

  20. Contribution to a research on electron beam welding of metals

    International Nuclear Information System (INIS)

    Stohr, J.

    1964-03-01

    The electron beam welding of metals is performed by the travelling of the focusing point along the junction of two pieces to be connected. Welding parameters are the electron gun power W, the value of the electron impact surface S, the welding speed s. From the beginning of our research in 1954, the preponderant part played by specific power W/s on the shape of the welded zone and the penetrating depth, became evident. A more methodical research has been undertaken in the laboratories of C.E.N. under the patronage of Professor CHAUDRON, in order to define in a better way the importance of the different welding parameters and to determine their influence on the metallurgical qualities of welded assemblies. This research induced us to define an electron gun adapted as well as possible to the performance of weldings, not only from the point of view of behaviour, especially during the passage from the atmospheric to a low pressure at 10 -5 Torr, necessary for the carrying out of a welding, but also from the point of view of adjustment conveniences of the different welding parameters, indispensable to the intended research work. The variations of welding parameters show that the shape of the molten zone turns from a circle segment to that of a very high triangle, which implies a continual change of the mode of heat transmission. Tests have been made, in order to confirm this way of looking, especially in order to achieve isotherms in dynamic operating and also the comparison of these isotherms with that recorded while using a method of argon arc welding. The thermal balance of energy supplied to the part, the necessary welding energy, and the energy loss (through conduction, radiation and evaporation) has also been established. These results proved that almost the whole of energy has been used for melting, that the different losses are negligible and that heat transmission can not occur by thermal conduction through the part during 'welding' time, when operating under

  1. Accelerators in industrial electron beam processing

    International Nuclear Information System (INIS)

    Becker, R.C.

    1984-01-01

    High power electron beam accelerators are being used for a variety of industrial processes. Such machines can process a wide range of products at very high thruput rates and at very low unit processing costs. These industrial accelerators are now capable of producing up to 200 kW of electron beam power at 4.0 MV and 100 kW at 5.0 MV. At this writing, even larger units are contemplated. The reliability of these high power devices also makes it feasible to consider bremsstrahlung (x-ray) processing as well. In addition to the advance of accelerator technology, microprocessor control systems now provide the capability to coordinate all the operations of the irradiation facility, including the accelerator, the material handling system, the personnel safety system and various auxiliary services. Facility designs can be adapted to many different industrial processes, including use of the dual purpose electron/x-ray accelerator, to ensure satisfactory product treatment with good dose uniformity, high energy efficiency and operational safety and simplicity. In addition, equipment manufacturers like RDI are looking beyond their conventional DC accelerator technology; looking at high power 10-12 MeV linear accelerators with power levels up to 25 kW or more. These high power linear accelerators could be the ideal processing tool for many sterilization and food irradiation applications. (author)

  2. Electron beam processing - status and prospects

    International Nuclear Information System (INIS)

    Cleland, M.R.

    1989-01-01

    A variety of commercial products now on the market are being produced by electron beam processing, which involves the treatment of materials with high-energy electrons to obtain beneficial effects. Ongoing applications include the high-speed curing of printing inks, clear and pigmented coatings, release coatings and adhesive films, the crosslinking of plastic film, foam, tubing, pipe, molded parts, electrical wire and cable, the cold vulcanization of rubber sheets for automobile tires and factory roofing as well as the sterilization of medical devices and packaging materials, and the preservation of food. Continuing growth is being driven by some inherent advantages of electron beam processing over alternative chemical and thermal treatment processes, such as enhanced product quality and lower unit costs that result from higher production rates, dynamic process control, quicker process start-up and shutdown, and reductions in scrap loss, energy consumption, floor space requirements, and toxic residues. Other potential applications that have not yet reached commercial fruition are focused on environmental protection and the reclamation of waste materials. These include the disinfection of potable water supplies, municipal waste water, sewage sludge, and the infectious wastes from hospitals and airports, the modification of toxic chemicals, the degradation of cellulosic materials, the cracking of crude oil and residual tars from refineries, and the extraction of sulfur and nitrogen oxides from combustion gases to reduce the effects of acid rain

  3. The CMS Beam Halo Monitor Electronics

    CERN Document Server

    AUTHOR|(CDS)2080684; Fabbri, F.; Grassi, T.; Hughes, E.; Mans, J.; Montanari, A.; Orfanelli, S.; Rusack, R.; Torromeo, G.; Stickland, D.P.; Stifter, K.

    2016-01-01

    The CMS Beam Halo Monitor has been successfully installed in the CMS cavern in LHC Long Shutdown 1 for measuring the machine induced background for LHC Run II. The system is based on 40 detector units composed of synthetic quartz Cherenkov radiators coupled to fast photomultiplier tubes. The readout electronics chain uses many components developed for the Phase 1 upgrade to the CMS Hadronic Calorimeter electronics, with dedicated firmware and readout adapted to the beam monitoring requirements. The PMT signal is digitized by a charge integrating ASIC (QIE10), providing both the signal rise time, with few ns resolution, and the charge integrated over one bunch crossing. The backend electronics uses microTCA technology and receives data via a high-speed 5 Gbps asynchronous link. It records histograms with sub-bunch crossing timing resolution and is readout by IPbus using the newly designed CMS data acquisition for non-event based data. The data is processed in real time and published to CMS and the LHC, providi...

  4. Interaction of the Modulated Electron Beam with Plasma: Kinetic Effects

    International Nuclear Information System (INIS)

    Anisimov, I.O.; Kiyanchuk, M.J.; Soroka, S.V.; Velikanets', D.M.

    2006-01-01

    Evolution of the velocity distribution functions of plasma and beam electrons during modulated electron beam propagation in homogeneous and inhomogeneous plasmas was studied numerically. Velocity distribution function of plasma electrons at the late time moments strongly differs from the initially Maxwellian one. In the regions of strong electric field plasma electrons' bunches are formed. Comparison of distribution functions of beam electrons for modulated and non-modulated beams shows that deep initial modulation suppresses resonant instability development. In the inhomogeneous plasma acceleration of electrons in the plasma resonance point can be observed

  5. Development of picosecond pulsed electron beam monitor

    International Nuclear Information System (INIS)

    Hosono, Y.; Nakazawa, M.; Ueda, T.; Kobayasi, T.; Yosida, Y.; Ohkuma, J.; Okuda, S.; Suemine, S.

    1993-01-01

    For the picosecond pulsed electron beam of a linear accelerator a simple monitor using an electric connector has been developed which is constructed with SMA, BNC, N type electric connector through pipe (inner diameter = 50 mm or 100 mm). Under the measurement conditions of peak current (26A-900A) and narrow pulse width (Pw = 10 ps(FWHM), Pw = 30 ps(FWHM)), the following characteristics of this monitor were obtained, (A) rise time is less than 25 ps (B) the amplitude of the monitor output pulse is proportional directly to the area of cross section of the electrode. (author)

  6. Polymeric materials obtained by electron beam irradiation

    International Nuclear Information System (INIS)

    Dragusin, M.; Moraru, R.; Martin, D.; Radoiu, M.; Marghitu, S.; Oproiu, C.

    1995-01-01

    Research activities in the field of electron beam irradiation of monomer aqueous solution to produce polymeric materials used for waste waters treatment, agriculture and medicine are presented. The technologies and special features of these polymeric materials are also described. The influence of the chemical composition of the solution to ba irradiated, absorbed dose level and absorbed dose rate level are discussed. Two kinds of polyelectrolytes, PA and PV types and three kinds of hydrogels, pAAm, pAAmNa and pNaAc types, the production of which was first developed with IETI-10000 Co-60 source and then adapted to the linacs built in Accelerator Laboratory, are described. (author)

  7. Implantation annealing by scanning electron beam

    International Nuclear Information System (INIS)

    Jaussaud, C.; Biasse, B.; Cartier, A.M.; Bontemps, A.

    1983-11-01

    Samples of ion implanted silicon (BF 2 , 30keV, 10 15 ions x cm -2 ) have been annealed with a multiple scan electron beam, at temperatures ranging from 1000 to 1200 0 C. The curves of sheet resistance versus time show a minimum. Nuclear reaction measurements of the amount of boron remaining after annealing show that the increase in sheet resistance is due to a loss of boron. The increase in junction depths, measured by spreading resistance on bevels is between a few hundred A and 1000 A [fr

  8. Beam lifetime measurement and analysis in Indus-2 electron ...

    Indian Academy of Sciences (India)

    In this paper, the beam lifetime measurement and its theoretical analysis are presented using measured vacuum pressure and applied radio frequency (RF) cavity voltage in Indus-2 electron storage ring at 2 GeV beam energy. Experimental studies of the effect of RF cavity voltage and bunched beam filling pattern on beam ...

  9. Study of electron beam production by a plasma focus

    International Nuclear Information System (INIS)

    Smith, J.R.; Luo, C.M.; Rhee, M.J.; Schneider, R.F.

    1983-01-01

    A preliminary investigation of the electron beam produced by a plasma focus device using a current charged transmission line is described. Electron beam currents as high as 10 kA were measured. Interaction of the extracted beam and the filling gas was studied using open shutter photography

  10. Welding by using doubly-deflected rotating electron beam

    International Nuclear Information System (INIS)

    Dabek, J.W.; Friedel, K.

    1997-01-01

    The paper presents the welding process by using double-deflected rotating electron beam, as a method to obtain good quality welds. It is shown possible variants of work of modified beam, principles of creation, process control and results of welding. Comparison of quality welds obtained by using traditional and modified electron beams is made too. (author). 11 refs, 8 figs

  11. Space Charge Effect in the Sheet and Solid Electron Beam

    Science.gov (United States)

    Song, Ho Young; Kim, Hyoung Suk; Ahn, Saeyoung

    1998-11-01

    We analyze the space charge effect of two different types of electron beam ; sheet and solid electron beam. Electron gun simulations are carried out using shadow and control grids for high and low perveance. Rectangular and cylindrical geometries are used for sheet and solid electron beam in planar and disk type cathode. The E-gun code is used to study the limiting current and space charge loading in each geometries.

  12. Electron Beam Technology for Environmental Pollution Control.

    Science.gov (United States)

    Chmielewski, Andrzej G; Han, Bumsoo

    2016-10-01

    Worldwide, there are over 1700 electron beam (EB) units in commercial use, providing an estimated added value to numerous products, amounting to 100 billion USD or more. High-current electron accelerators are used in diverse industries to enhance the physical and chemical properties of materials and to reduce undesirable contaminants such as pathogens, toxic byproducts, or emissions. Over the past few decades, EB technologies have been developed aimed at ensuring the safety of gaseous and liquid effluents discharged to the environment. It has been demonstrated that EB technologies for flue gas treatment (SO x and NO x removal), wastewater purification, and sludge hygienization can be effectively deployed to mitigate environmental degradation. Recently, extensive work has been carried out on the use of EB for environmental remediation, which also includes the removal of emerging contaminants such as VOCs, endocrine disrupting chemicals (EDCs), and potential EDCs.

  13. Electron beam welding of heat exchangers

    International Nuclear Information System (INIS)

    Chergov, I.V.; Jarinov, V.I.; Minine, V.A.

    1983-01-01

    For a long time neither qualitative, nor quantitative criteria have been available that would have allowed choosing the most suitable welding techniques from the three stated below: 1) electron gun rotates relative to stationary tube; 2) electron beam is magnetically deviated relative to stationary tube; 3) permanent deviation magnet is rotated mechanically relative to stationary tube and gun. To our experience, the 2nd technique is most promising when welding 16x1.5 diameter stainless tubes. The e-b welds are vulnerable to root defects. With welding done in a movable manner, the root defect area will be found to locate in the tube plate body and, hence, the weldment, as a whole, will not be impaired [fr

  14. Electron beam producing system for very high acceleration voltages and beam powers

    International Nuclear Information System (INIS)

    Andelfinger, C.; Dommaschk, W.; Ott, W.; Ulrich, M.; Weber, G.

    1975-01-01

    An electron beam producing system for acceleration voltages on the order of megavolts and beam powers on the order of gigawatts is described. A tubular housing of insulating material is used, and adjacent to its one closed end, a field emission cathode with a large surface area is arranged, while at its other end, from which the electron beam emerges, an annular anode is arranged. The device for collimating the electron beam consists of annular electrodes. (auth)

  15. Spin polarisation with electron Bessel beams

    Energy Technology Data Exchange (ETDEWEB)

    Schattschneider, P., E-mail: schattschneider@ifp.tuwien.ac.at [Institut für Festkörperphysik, Technische Universität Wien, A-1040 Wien (Austria); USTEM, Technische Universität Wien, A-1040 Wien (Austria); Grillo, V. [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); CNR-IMEM, Parco delle Scienze 37a, I-43100 Parma (Italy); Aubry, D. [Centrale Supelec, MSSMast CNRS 8579, F-92295 Châtenay-Malabry (France)

    2017-05-15

    The theoretical possibility to use an electron microscope as a spin polarizer is studied. It turns out that a Bessel beam passing a standard magnetic objective lens is intrinsically spin polarized when post-selected on-axis. In the limit of infinitely small detectors, the spin polarisation tends to 100 %. Increasing the detector size, the polarisation decreases rapidly, dropping below 10{sup −4} for standard settings of medium voltage microscopes. For extremely low voltages, the Figure of Merit increases by two orders of magnitude, approaching that of existing Mott detectors. Our findings may lead to new desings of spin filters, an attractive option in view of its inherent combination with the electron microscope, especially at low voltage. - Highlights: • TEM round magnetic lenses can act as spin polarizers when a Bessel beam is sent through. • This is found on theoretical grounds and demonstrated numerically for a few cases. • The effect is small, but can reach a Figure of Merit similar to existing Mott detectors. • This opens the possibility to construct nanometer-sized spin filters or detectors.

  16. The polarized electron beam at ELSA

    International Nuclear Information System (INIS)

    Hoffmann, M.; Drachenfels, W. von; Frommberger, F.; Gowin, M.; Hillert, W.; Husmann, D.; Keil, J.; Helbing, K.; Michel, T.; Naumann, J.; Speckner, T.; Zeitler, G.

    2001-01-01

    The future medium energy physics program at the electron stretcher accelerator ELSA of Bonn University mainly relies on experiments using polarized electrons in the energy range from 1 to 3.2 GeV. To provide a polarized beam with high polarization and sufficient intensity a dedicated source has been developed and set into operation. To prevent depolarization during acceleration in the circular accelerators several depolarizing resonances have to be corrected for. Intrinsic resonances are compensated using two pulsed betatron tune jump quadrupoles. The influence of imperfection resonances is successfully reduced applying a dynamic closed orbit correction in combination with an empirical harmonic correction on the energy ramp. In order to minimize beam depolarization, both types of resonances and the correction techniques have been studied in detail. It turned out that the polarization in ELSA can be conserved up to 2.5 GeV and partially up to 3.2 GeV which is demonstrated by measurements using a Moeller polarimeter installed in the external GDH1-beamline

  17. Industrial wastewater treatment with electron beam

    Energy Technology Data Exchange (ETDEWEB)

    Han, Bumsoo; Ko, Jaein; Kim, Jinkyu; Kim, Yuri; Chung, Wooho [Central Research Institute of Samsung Heavy Industries Co., Taejon (Korea)

    2001-03-01

    Global withdrawals of water to satisfy human demands have grown dramatically in this century. Between 1900 and 1945, water consumption increased by over six times, more than double the rate of population growth. This rapid growth in water demand is due to the increasing reliance on irrigation to achieve food security, the growth of industrial uses, and the increasing use per capita for domestic purposes. Given the seriousness of the situation and future risk of crises, there is an urgent need to develop the water-efficient technologies including economical treatment methods of wastewater and polluted water. In the Central Research Institute of Samsung Heavy Industries (SHI), many industrial wastewater including leachate from landfill area, wastewater from papermill, dyeing complex, petrochemical processes, etc. are under investigation with electron beam irradiation. For the study of treating dyeing wastewater combined with conventional facilities, an electron beam pilot plant for treating 1,000m{sup 3}/day of wastewater from 80,000m{sup 3}/day of total dyeing wastewater has constructed and operated in Taegu Dyeing Industrial Complex. A commercial plant for re-circulation of wastewater from Papermill Company is also designed for S-paper Co. in Cheongwon City, and after the successful installation, up to 80% of wastewater could be re-used in paper producing process. (author)

  18. Industrial wastewater treatment with electron beam

    International Nuclear Information System (INIS)

    Han, Bumsoo; Ko, Jaein; Kim, Jinkyu; Kim, Yuri; Chung, Wooho

    2001-01-01

    Global withdrawals of water to satisfy human demands have grown dramatically in this century. Between 1900 and 1945, water consumption increased by over six times, more than double the rate of population growth. This rapid growth in water demand is due to the increasing reliance on irrigation to achieve food security, the growth of industrial uses, and the increasing use per capita for domestic purposes. Given the seriousness of the situation and future risk of crises, there is an urgent need to develop the water-efficient technologies including economical treatment methods of wastewater and polluted water. In the Central Research Institute of Samsung Heavy Industries (SHI), many industrial wastewater including leachate from landfill area, wastewater from papermill, dyeing complex, petrochemical processes, etc. are under investigation with electron beam irradiation. For the study of treating dyeing wastewater combined with conventional facilities, an electron beam pilot plant for treating 1,000m 3 /day of wastewater from 80,000m 3 /day of total dyeing wastewater has constructed and operated in Taegu Dyeing Industrial Complex. A commercial plant for re-circulation of wastewater from Papermill Company is also designed for S-paper Co. in Cheongwon City, and after the successful installation, up to 80% of wastewater could be re-used in paper producing process. (author)

  19. Radiation processing of carrageenan using electron beam

    International Nuclear Information System (INIS)

    Abad, L.V.; Aranilla, C.T.; Relleve, L.; Dela Rosa, A.M.

    2005-01-01

    Electron beam accelerator has been widely employed in the modification of natural polymers for the development of materials used in biomedical and agricultural applications. The carrageenans are among these materials that show a vast potential for these types of applications. Previous studies at the Philippine Nuclear Research Institute focused on the utilization of gamma radiation to modify the carrageenans. Radiation degradation of carrageenan found valuable use as plant growth promoter. Hydrogels for burn dressing using blends of carrageenan and synthetic polymers have also been made using gamma radiation. While previous studies have been focused on the use of gamma radiation to modify the carrageenans, recent studies expanded the technology to electron beam. Concretely, researches are along the following two areas: a) Degradation studies of aqueous carrageenan using the LEEB and b) Preparation of blend polysaccharide derivatives such as carboxymethylcellulose (CMC), and hydroxypropylcellulose (HPC) with kappa-carrageenan (KC) by EB radiation. These works were done at the Takasaki Radiation Chemistry Research Establishment (TRCRE) by two PNRI colleagues under the nuclear researcher exchange program of the Japan Ministry of Education, Culture, Sports, Science and Technology (MEXT). The first area had already been reported and discussed in the last project meeting held in Malaysia. (author)

  20. Electron beam irradiation technology for environmental conservation

    International Nuclear Information System (INIS)

    Tokunaga, Okihiro; Arai, Hidehiko; Hashimoto, Shoji

    1992-01-01

    This paper reviews research and development of application of electron beam (EB) irradiation technology for treatment of flue gas and waste water, and for disinfection of sewage sludge. Feasibility studies on EB purification of flue gases have been performed with pilot-scale experiments in Japan, the USA and Germany, and is being carried out in Poland for flue gases from iron-sintering furnaces or coal burning boilers. Based on results obtained by experiments using simulated flue gas, pilot scale test for treatment of flue gas of low-sulfur containing coal combustion has recently started in Japan. Organic pollutants in waste water and ground water have been found to be decomposed by EB irradiation. Synergetic effect of EB irradiation and ozone addition was found to improve the decomposition efficiency. Electron beam irradiation technology for disinfection of water effluent from water treatment plants was found to avoid formation of chlorinated organic compounds which are formed in using chlorine. Efficient process for composting of sewage sludge disinfected by EB irradiation has been developed by small scale and pilot scale experiments. In the new process, disinfection by EB irradiation and composing can be done separately and optimum temperature for composting can be, therefore, selected to minimize period of composting. (author)

  1. Contact lens surface by electron beam

    International Nuclear Information System (INIS)

    Shin, Jung Hyuck; Lee, Suk Ju; Hwang, Kwang Ha; Jeon Jin

    2011-01-01

    Contact lens materials needs good biocompatibility, high refractive index, high optical transparency, high water content etc. Surface treat method by using plasma and radiation can modify the physical and/or chemical properties of the contact lens surface. Radiation technology such as electron beam irradiation can apply to polymerization reaction and enhance the functionality of the polymer.The purpose of this study is to modify of contact lens surface by using Eb irradiation technology. Electron beam was irradiated to the contact lens surface which was synthesized thermal polymerization method and commercial contact lens to modify physical and chemical properties. Ft-IR, XP, UV-vis spectrophotometer, water content, oxygen trans-metastability were used to characterize the surface state, physicochemical, and optical property of the contact lens treated with Eb. The water content and oxygen transmissibility of the contact lens treated with Eb were increased due to increase in the hydrophilic group such as O-C=O and OH group on the contact lens surface which could be produced by possible reaction between carbon and oxygen during the Eb irradiation. All of the lenses showed the high optical transmittance above 90%. In this case of B/Es, TES, Ti contact lens, the optical transmittance decreased about 5% with increasing Eb dose in the wavelength of UV-B region. The contact lens modified by Eb irradiation could improve the physical properties of the contact lens such as water content and oxygen transmissibility

  2. Coating composition curable by electron beam irradiation

    International Nuclear Information System (INIS)

    Masuda, Hiromasa; Iijima, Ken-ichi.

    1971-01-01

    Here is provided a coating composition curable with low dose of electron beams to give a smooth coating film having no surface tackiness. In one example, 126 parts of melamine was reacted with 682 parts of formalin followed by 697 parts of β-hydroxyethyl acrylate to produce component (A) (viscosity 780 cp). On the other hand, 900 parts of tung oil was reacted with 343 parts of maleic anhydride followed by 22 parts of dimethylaminoethyl methacrylate and 406 parts of β-hydroxyethyl acrylate. The resulting product was diluted with 508 parts of methyl methacrylate to give component (B) (dark red, viscous substance). 900 parts of (A), 100 parts of (B), 0.5 part of bees wax and 0.2 part of paraffin wax were blended together. A sized material was coated with the mixture and irradiated with electron beams (6 Mrad) in the presence of air. A smooth film free from surface tackiness was obtained. β-hydroxyethyl acrylate may be replaced by other hydroxyalkyl esters of α,β-unsaturated acids, and melamine may be replaced by urea, benzoguanamine or acetoguanamine. Tung oil may be replaced by linseed, safflower, soybean, rice, oiticica or cotton seed oil. A more flexible film is obtained by using component (B) in a larger proportion. (A)/(B) ratio should be in the range of 90/10 to 10/90 by wt. (Kaichi, S.)

  3. Electron Beam Welding of Thick Copper Material

    Energy Technology Data Exchange (ETDEWEB)

    Broemssen, Bernt von [IVF Industriforskning och utveckling AB, Stockholm (Sweden)

    2002-08-01

    The purpose of this study was to review the two variants of the Electron Beam Welding (EBW) processes developed (or used) by 1- SKB, Sweden with assistance from TWI, England and 2 - POSIVA, Finland with assistance from Outokumpu, Finland. The aim was also to explain the principle properties of the EBW method: how it works, the parameters controlling the welding result but also giving rise to benefits, and differences between the EBW variants. The main conclusions are that both SKB and POSIVA will within a few years succeed to qualify their respective EBW method for welding of copper canisters. The Reduced Pressure EBW that SKB use today seems to be very promising in order to avoid root defects. If POSIVA does not succeed to avoid root defects with the high vacuum method and the beam oscillation technique it should be possible for POSIVA to incorporate the Reduced Pressure technique albeit with significant changes to the EBW equipment. POSIVA has possibly an advantage over SKB with the beam oscillation technique used, which gives an extra degree of freedom to affect the weld quality. The beam oscillation could be of importance for closing of the keyhole. Before EBW of lids, the material certification showing the alloy content (specifying min and max impurity percentages) and the mechanical properties should be checked. The welded material needs also to be tested for mechanical properties. If possible the weld should have a toughness level equal to that of the unwelded parent material. Specifically some conclusions are reported regarding the SKB equipment. Suggestions for further development are also given in the conclusion chapter.

  4. Electron Beam Welding of Thick Copper Material

    International Nuclear Information System (INIS)

    Broemssen, Bernt von

    2002-08-01

    The purpose of this study was to review the two variants of the Electron Beam Welding (EBW) processes developed (or used) by 1- SKB, Sweden with assistance from TWI, England and 2 - POSIVA, Finland with assistance from Outokumpu, Finland. The aim was also to explain the principle properties of the EBW method: how it works, the parameters controlling the welding result but also giving rise to benefits, and differences between the EBW variants. The main conclusions are that both SKB and POSIVA will within a few years succeed to qualify their respective EBW method for welding of copper canisters. The Reduced Pressure EBW that SKB use today seems to be very promising in order to avoid root defects. If POSIVA does not succeed to avoid root defects with the high vacuum method and the beam oscillation technique it should be possible for POSIVA to incorporate the Reduced Pressure technique albeit with significant changes to the EBW equipment. POSIVA has possibly an advantage over SKB with the beam oscillation technique used, which gives an extra degree of freedom to affect the weld quality. The beam oscillation could be of importance for closing of the keyhole. Before EBW of lids, the material certification showing the alloy content (specifying min and max impurity percentages) and the mechanical properties should be checked. The welded material needs also to be tested for mechanical properties. If possible the weld should have a toughness level equal to that of the unwelded parent material. Specifically some conclusions are reported regarding the SKB equipment. Suggestions for further development are also given in the conclusion chapter

  5. Application of electron beam, ion beam and positron beam to polymer sciences

    International Nuclear Information System (INIS)

    Tagawa, Seiichi

    1999-01-01

    Full text: Particle beams are finding increasing application in material sciences and the interest covers both applied as well as fundamental investigations. In the present talk application of electron and ion beams in several polymers such as polysilanes, polystyrene, polyolefins, polymethylmethacrylates and related polymers will be presented. It includes among other investigations (such as product analysis) pulse radiolysis studies and effect of LET on polymers. Importance of positron studies in material sciences especially bulk polymers is well documented. A relatively new technique, namely, positron beam application especially in thin film polymers is a new and emerging areas. The interest ranges from applied aspects as well as fundamental understanding of surfaces and interfaces. The present talk will detail the development of a pulsed positron beam using LINAC at Institute of Scientific and Industrial Research (ISIR) as well as its applications to polymer thin films

  6. Application of electron beam irradiation. 4. Treatment of pollutants by electron beam irradiation

    International Nuclear Information System (INIS)

    Tokunaga, Okihiro; Arai, Hidehiko

    1994-01-01

    Electron beam irradiation is capable of dissolving and removing pollutants, such as sulfur oxides, nitrogen oxides, and organic compounds, by easy production of OH radicals in flue gas and water. This paper deals with current status in the search for techniques for treating flue gas and waste water, using electron beam irradiation. Pilot tests have been conducted during the period 1991-1994 for the treatment of flue gas caused by coal and garbage burning and road tunnels. Firstly, techniques for cleaning flue gas with electron beams are outlined, with special reference to their characteristics and process of research development. Secondly, the application of electron beam irradiation in the treatment of waste water is described in terms of the following: (1) disinfection of sewage, (2) cleaning of water polluted with toxic organic compounds, (3) treatment for eliminating sewage sludge, (4) promotion of sewage sludge sedimentation, (5) disinfection and composting of sewage sludge, and (6) regeneration of activated carbon used for the treatment of waste water. (N.K.)

  7. Manual multi-leaf collimator for electron beam shaping - a feasibility study

    International Nuclear Information System (INIS)

    Ravindran, B Paul; Singh, I Rabi Raja; Brindha, S; Sathyan, S

    2002-01-01

    In electron beam therapy, lead or low melting point alloy (LMA) sheet cutouts of sufficient thickness are commonly used to shape the beam. In order to avoid making cutouts for each patient, an attempt has been made to develop a manual multi-leaf collimator for electron beams (eMLC). The eMLC has been developed using LMA for a 15x15 cm 2 applicator. Electron beam characteristics such as depth dose, beam profiles, surface dose, output factors and virtual source position with the eMLC have been studied and compared with those of an applicator electron beam. The interleaf leakage radiation has also been measured with film dosimetry. Depth dose values obtained using the eMLC were found to be identical to those with the applicator for depths larger than D max . However, a decrease in the size of the beam penumbra with the eMLC and increase in the values of surface dose, output factors and virtual source position with eMLC were observed. The leakage between the leaves was less than 5% and the leakage between the opposing leaves was 15%, which could be minimized further by careful positioning of the leaves. It is observed that it is feasible to use such a manual eMLC for patients and eliminate the fabrication of cutouts for each patient

  8. Simulation of the electron acoustic instability for a finite-size electron beam system

    International Nuclear Information System (INIS)

    Lin, C.S.; Winske, D.

    1987-01-01

    Satellite observations at midlatitudes (≅20,000 km) near the earth's dayside polar cusp boundary layer indicate that the upward electron beams have a narrow latitudinal width up to 0.1 0 . In the cusp boundary layer where the electron population consists of a finite-size electron beam in a background of uniform cold and hot electrons, the electron acoustic mode is unstable inside the electron beam but damped outside the electron beam. Simulations of the electron acoustic instability for a finite-size beam system are carried out with a particle-in-cell code to investigate the heating phenomena associated with the instability and the width of the heating region. The simulations show that the finite-size electron beam radiates electrostatic electron acoustic waves. The decay length of the electron acoustic waves outside the beam in the simulation agrees with the spatial decay length derived from the linear dispersion equation

  9. Acceleration of laser-injected electron beams in an electron-beam driven plasma wakefield accelerator

    International Nuclear Information System (INIS)

    Knetsch, Alexander

    2018-03-01

    Plasma wakefields deliver accelerating fields that are approximately a 100 times higher than those in conventional radiofrequency or even superconducting radiofrequency cavities. This opens a transformative path towards novel, compact and potentially ubiquitous accelerators. These prospects, and the increasing demand for electron accelerator beamtime for various applications in natural, material and life sciences, motivate the research and development on novel plasma-based accelerator concepts. However, these electron beam sources need to be understood and controlled. The focus of this thesis is on electron beam-driven plasma wakefield acceleration (PWFA) and the controlled injection and acceleration of secondary electron bunches in the accelerating wake fields by means of a short-pulse near-infrared laser. Two laser-triggered injection methods are explored. The first one is the Trojan Horse Injection, which relies on very good alignment and timing control between electron beam and laser pulse and then promises electron bunches with hitherto unprecedented quality as regards emittance and brightness. The physics of electron injection in the Trojan Horse case is explored with a focus on the final longitudinal bunch length. Then a theoretical and numerical study is presented that examines the physics of Trojan Horse injection when performed in an expanding wake generated by a smooth density down-ramp. The benefits are radically decreased drive-electron bunch requirements and a unique bunch-length control that enables longitudinal electron-bunch shaping. The second laser-triggered injection method is the Plasma Torch Injection, which is a versatile, all-optical laser-plasma-based method capable to realize tunable density downramp injection. At the SLAC National Laboratory, the first proof-of-principle was achieved both for Trojan Horse and Plasma Torch injection. Setup details and results are reported in the experimental part of the thesis along with the commissioning

  10. Matching extended-SSD electron beams to multileaf collimated photon beams in the treatment of head and neck cancer

    Energy Technology Data Exchange (ETDEWEB)

    Steel, Jared; Stewart, Allan; Satory, Philip [Auckland Regional Blood and Cancer Service, Auckland City Hospital, 2 Park Road, Grafton, Auckland 1023 (New Zealand)

    2009-09-15

    Purpose: Matching the penumbra of a 6 MeV electron beam to the penumbra of a 6 MV photon beam is a dose optimization challenge, especially when the electron beam is applied from an extended source-to-surface distance (SSD), as in the case of some head and neck treatments. Traditionally low melting point alloy blocks have been used to define the photon beam shielding over the spinal cord region. However, these are inherently time consuming to construct and employ in the clinical situation. Multileaf collimators (MLCs) provide a fast and reproducible shielding option but generate geometrically nonconformal approximations to the desired beam edge definition. The effects of substituting Cerrobend for the MLC shielding mode in the context of beam matching with extended-SSD electron beams are the subject of this investigation. Methods: Relative dose beam data from a Varian EX 2100 linear accelerator were acquired in a water tank under the 6 MeV electron beam at both standard and extended-SSD and under the 6 MV photon beam defined by Cerrobend and a number of MLC stepping regimes. The effect of increasing the electron beam SSD on the beam penumbra was assessed. MLC stepping was also assessed in terms of the effects on both the mean photon beam penumbra and the intraleaf dose-profile nonuniformity relative to the MLC midleaf. Computational techniques were used to combine the beam data so as to simulate composite relative dosimetry in the water tank, allowing fine control of beam abutment gap variation. Idealized volumetric dosimetry was generated based on the percentage depth-dose data for the beam modes and the abutment geometries involved. Comparison was made between each composite dosimetry dataset and the relevant ideal dosimetry dataset by way of subtraction. Results: Weighted dose-difference volume histograms (DDVHs) were produced, and these, in turn, summed to provide an overall dosimetry score for each abutment and shielding type/angle combination. Increasing the

  11. Matching extended-SSD electron beams to multileaf collimated photon beams in the treatment of head and neck cancer

    International Nuclear Information System (INIS)

    Steel, Jared; Stewart, Allan; Satory, Philip

    2009-01-01

    Purpose: Matching the penumbra of a 6 MeV electron beam to the penumbra of a 6 MV photon beam is a dose optimization challenge, especially when the electron beam is applied from an extended source-to-surface distance (SSD), as in the case of some head and neck treatments. Traditionally low melting point alloy blocks have been used to define the photon beam shielding over the spinal cord region. However, these are inherently time consuming to construct and employ in the clinical situation. Multileaf collimators (MLCs) provide a fast and reproducible shielding option but generate geometrically nonconformal approximations to the desired beam edge definition. The effects of substituting Cerrobend for the MLC shielding mode in the context of beam matching with extended-SSD electron beams are the subject of this investigation. Methods: Relative dose beam data from a Varian EX 2100 linear accelerator were acquired in a water tank under the 6 MeV electron beam at both standard and extended-SSD and under the 6 MV photon beam defined by Cerrobend and a number of MLC stepping regimes. The effect of increasing the electron beam SSD on the beam penumbra was assessed. MLC stepping was also assessed in terms of the effects on both the mean photon beam penumbra and the intraleaf dose-profile nonuniformity relative to the MLC midleaf. Computational techniques were used to combine the beam data so as to simulate composite relative dosimetry in the water tank, allowing fine control of beam abutment gap variation. Idealized volumetric dosimetry was generated based on the percentage depth-dose data for the beam modes and the abutment geometries involved. Comparison was made between each composite dosimetry dataset and the relevant ideal dosimetry dataset by way of subtraction. Results: Weighted dose-difference volume histograms (DDVHs) were produced, and these, in turn, summed to provide an overall dosimetry score for each abutment and shielding type/angle combination. Increasing the

  12. Matching extended-SSD electron beams to multileaf collimated photon beams in the treatment of head and neck cancer.

    Science.gov (United States)

    Steel, Jared; Stewart, Allan; Satory, Philip

    2009-09-01

    Matching the penumbra of a 6 MeV electron beam to the penumbra of a 6 MV photon beam is a dose optimization challenge, especially when the electron beam is applied from an extended source-to-surface distance (SSD), as in the case of some head and neck treatments. Traditionally low melting point alloy blocks have been used to define the photon beam shielding over the spinal cord region. However, these are inherently time consuming to construct and employ in the clinical situation. Multileaf collimators (MLCs) provide a fast and reproducible shielding option but generate geometrically nonconformal approximations to the desired beam edge definition. The effects of substituting Cerrobend for the MLC shielding mode in the context of beam matching with extended-SSD electron beams are the subject of this investigation. Relative dose beam data from a Varian EX 2100 linear accelerator were acquired in a water tank under the 6 MeV electron beam at both standard and extended-SSD and under the 6 MV photon beam defined by Cerrobend and a number of MLC stepping regimes. The effect of increasing the electron beam SSD on the beam penumbra was assessed. MLC stepping was also assessed in terms of the effects on both the mean photon beam penumbra and the intraleaf dose-profile nonuniformity relative to the MLC midleaf. Computational techniques were used to combine the beam data so as to simulate composite relative dosimetry in the water tank, allowing fine control of beam abutment gap variation. Idealized volumetric dosimetry was generated based on the percentage depth-dose data for the beam modes and the abutment geometries involved. Comparison was made between each composite dosimetry dataset and the relevant ideal dosimetry dataset by way of subtraction. Weighted dose-difference volume histograms (DDVHs) were produced, and these, in turn, summed to provide an overall dosimetry score for each abutment and shielding type/angle combination. Increasing the electron beam SSD increased

  13. High current precision long pulse electron beam position monitor

    CERN Document Server

    Nelson, S D; Fessenden, T J; Holmes, C

    2000-01-01

    Precision high current long pulse electron beam position monitoring has typically experienced problems with high Q sensors, sensors damped to the point of lack of precision, or sensors that interact substantially with any beam halo thus obscuring the desired signal. As part of the effort to develop a multi-axis electron beam transport system using transverse electromagnetic stripline kicker technology, it is necessary to precisely determine the position and extent of long high energy beams for accurate beam position control (6 - 40 MeV, 1 - 4 kA, 2 μs beam pulse, sub millimeter beam position accuracy.) The kicker positioning system utilizes shot-to-shot adjustments for reduction of relatively slow (< 20 MHz) motion of the beam centroid. The electron beams passing through the diagnostic systems have the potential for large halo effects that tend to corrupt position measurements.

  14. Beam dosimetry in high-power electron accelerators

    International Nuclear Information System (INIS)

    Popov, V.N.; Zhitomirskii, B.M.; Ermakov, A.N.; Terebilin, A.V.; Stryukov, V.A.

    1987-01-01

    In order to evaluate beam utilization efficiency, measure the radiation yield, and determine the cost effectiveness of the new technologies, it is necessary to know the radiation power of the electron beam absorbed by the reacting medium. To measure the electron-beam power the authors designed, built, and tested a radiation detector combining a Faraday cylinder with a continuous-flow calorimeter. The construction of the detector is shown. The radiation detector was tested on a number of electron accelerators. The beam-power and mean-electron-energy measurement results for the LUE-8M accelerator with 8 MeV maximum electron energy are given

  15. Characteristics of plasma in uranium atomic beam produced by electron-beam heating

    International Nuclear Information System (INIS)

    Ohba, Hironori; Shibata, Takemasa

    2000-08-01

    The electron temperature of plasma and the ion flux ratio in the uranium atomic beam produced by electron-beam heating were characterized with Langmuir probes. The electron temperature was 0.13 eV, which was lower than the evaporation surface temperature. The ion flux ratio to atomic beam flux was more than 3% at higher evaporation rates. The ion flux ratio has increased with decreasing acceleration energy of the electron-beam under constant electron-beam power. This is because of an increase of electron-beam current and a large ionization cross-section of uranium by electron-impact. It was confined that the plasma is produced by electron-impact ionization of the evaporated atoms at the evaporation source. (author)

  16. Electron gun design study for the IUCF beam cooling system

    International Nuclear Information System (INIS)

    Friesel, D.L.; Ellison, T.; Jones, W.P.

    1985-01-01

    The design of a low temperature electron beam cooling system for the Indiana University electron-cooled storage ring is in progress. The storage ring, which will accept the light ion beams from the existing k=200, multi-stage cyclotron facility, requires an electron beam variable in energy from about 7 to 275 keV. The electron beam system consists of a high perveance electron gun with Pierce geometry and a flat cathode. The gun and a 28 element accelerating column are immersed in a uniform longitudinal magnetic guide field. A computer modeling study of the system was conducted to determine electron beam density and transverse temperature variations as a function of anode region and accelerator column design parameters. Transverse electron beam temperatures (E /SUB t/ = mc 2 β 2 γ(/theta/ /SUB H/ +/theta/ /SUB v/ )) of less than a few tenths of an electron volt at a maximum current density of 0.4 A/cm 2 are desired over the full energy range. This was achieved in the calculations without the use of resonant focusing for a 2 Amp, 275 keV electron beam. Some systematics of the electron beam temperature variations with system design parameters are presented. A short discussion of the mechanical design of the proposed electron beam system is also given

  17. Measurement of electron beams profile of pierce type electron source using sensor of used Tv tube

    International Nuclear Information System (INIS)

    Darsono; Suhartono; Suprapto; Elin Nuraini

    2015-01-01

    The measurement of an electron beam profile has been performed using electron beam monitor based on method of phosphorescent materials. The main components of the electron beam monitor consists of a fluorescent sensor using a used Tv tube, CCTV camera to record images on a Tv screen, video adapter as interface between CCTV and laptop, and the laptop as a viewer and data processing. Two Pierce-type electron sources diode and triode was measured the shape of electron beam profile in real time. Results of the experiments showed that the triode electron source of Pierce type gave the shape of electron beam profiles better than that of the diode electron source .The anode voltage is not so influential on the beam profile shape. The focused voltage in the triode electron source is so influence to the shape of the electron beam profile, but above 5 kV no great effect. It can be concluded that the electron beam monitor can provide real time observations and drawings shape of the electron beam profile displayed on the used Tv tube glass screen which is the real picture of the shape of the electron beam profile. Triode electron source produces a better electron beam profile than that of the diode electron source. (author)

  18. Ion-acoustic solitons in a plasma with electron beam

    International Nuclear Information System (INIS)

    Esfandyari, A. R.; Khorram, S.

    2001-01-01

    Ion-acoustic solitons in a collisionless plasma consisting of warm ions, hot isothermal electrons and a electron beam are studied by using the reductive perturbation method. The basic set of fluid equations is reduced to Korteweg-de Vries and modified Korteweg-de Vries temperature and electron beam on ion acoustic equations. The effect of ion solitons are investigated

  19. Measuring the electron beam energy in a magnetic bunch compressor

    International Nuclear Information System (INIS)

    Hacker, Kirsten

    2010-09-01

    Within this thesis, work was carried out in and around the first bunch compressor chicane of the FLASH (Free-electron LASer in Hamburg) linear accelerator in which two distinct systems were developed for the measurement of an electron beams' position with sub-5 μm precision over a 10 cm range. One of these two systems utilized RF techniques to measure the difference between the arrival-times of two broadband electrical pulses generated by the passage of the electron beam adjacent to a pickup antenna. The other system measured the arrival-times of the pulses from the pickup with an optical technique dependent on the delivery of laser pulses which are synchronized to the RF reference of the machine. The relative advantages and disadvantages of these two techniques are explored and compared to other available approaches to measure the same beam property, including a time-of-flight measurement with two beam arrival-time monitors and a synchrotron light monitor with two photomultiplier tubes. The electron beam position measurement is required as part of a measurement of the electron beam energy and could be used in an intra-bunch-train beam-based feedback system that would stabilize the amplitude of the accelerating field. By stabilizing the accelerating field amplitude, the arrival-time of the electron beam can be made more stable. By stabilizing the electron beam arrival-time relative to a stable reference, diagnostic, seeding, and beam-manipulation lasers can be synchronized to the beam. (orig.)

  20. Electron Beam Curing of Coil Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Morganstern, K. H. [Radiation Dynamics, Inc., Westbury, NY (United States)

    1969-12-15

    The application of electron accelerators for the rapid curing of coatings on coil processing of steel and aluminium appears to have many practical and economic advantages. This paper discusses this particular application, but in the general framework of electron beam application by industry. Although industry has investigated radiation application for two decades, there have been few applications to date. The reasons for this are discussed as well as the shift in attitude now taking place, indicating a more ready acceptance of radiation processing by industry. This shift is apparent particularly in the coatings field, where the benefits of radiation processing are quite evident. In order to pinpoint these benefits a specific coatings application - coil coating - has been chosen. A typical conventional coil coating line is discussed and compared to a line employing a radiation source. Specific engineering information on the types of electron accelerators suitable for this application; the relative economics of radiation vs. heat curing; and a number of other peripheral advantages of radiation are discussed. (author)

  1. Electron beam disinfection of sewage sludge

    International Nuclear Information System (INIS)

    Hashimoto, Shoji

    1992-01-01

    Electron beam treatment of dehydrated sewage sludge for safe reutilization was performed. Ranges of total bacterial counts and total coliforms in the sludge were from 1.5 x 10 8 to 1.6 x 10 9 and from 2.2 x 10 7 to 1.5 x 10 8 per wet gram, respectively. Total bacterial counts decreased about 5 log cycles after irradiating 5 kGy and irradiation with 2 kGy was enough to kill all coliforms in sewage sludge. The survival curves of total bacteria, obtained by irradiation in oxygen atmosphere, approached to that in nitrogen atmosphere with the increase of sludge thickness. No effects of dose rate and electron energy were found when the sludge layers were thin enough. Continuous disinfection of sewage sludge cake, with the maximum feed rate of 300 kg-sludge/hr, was successfully performed with a Cockcroft-Walton type electron accelerator, a sludge pump and a flat nozzle. (J.P.N.)

  2. Highly efficient electron vortex beams generated by nanofabricated phase holograms

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, Vincenzo, E-mail: vincenzo.grillo@nano.cnr.it [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); CNR-IMEM Parco Area delle Scienze 37/A, I-43124 Parma (Italy); Carlo Gazzadi, Gian [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Karimi, Ebrahim [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Department of Physics, University of Ottawa, 150 Louis Pasteur, Ottawa, Ontario K1N 6N5 (Canada); Mafakheri, Erfan [Dipartimento di Fisica Informatica e Matematica, Università di Modena e Reggio Emilia, via G Campi 213/a, I-41125 Modena (Italy); Boyd, Robert W. [Department of Physics, University of Ottawa, 150 Louis Pasteur, Ottawa, Ontario K1N 6N5 (Canada); Frabboni, Stefano [CNR-Istituto Nanoscienze, Centro S3, Via G Campi 213/a, I-41125 Modena (Italy); Dipartimento di Fisica Informatica e Matematica, Università di Modena e Reggio Emilia, via G Campi 213/a, I-41125 Modena (Italy)

    2014-01-27

    We propose an improved type of holographic-plate suitable for the shaping of electron beams. The plate is fabricated by a focused ion beam on a silicon nitride membrane and introduces a controllable phase shift to the electron wavefunction. We adopted the optimal blazed-profile design for the phase hologram, which results in the generation of highly efficient (25%) electron vortex beams. This approach paves the route towards applications in nano-scale imaging and materials science.

  3. Transition radiation electron beam diagnostic study at ATF

    International Nuclear Information System (INIS)

    Qiu, X.Z.; Wang, X.J.; Batchelor, K.; Ben-Zvi, I.

    1995-01-01

    Recently we have started a program to develop transition radiation based electron beam diagnostics at the Accelerator Test Facility at Brookhaven National Laboratory. In this paper, we will discuss a technique to estimate the lower limit in electron beam divergence measurement with single foil transition radiation and two-foil transition radiation interferometer. Preliminary experimental data from 4.5 MeV electron beam will be presented

  4. Manufacturing prepainted steel sheet by electron beam curing

    International Nuclear Information System (INIS)

    Oka, Joji

    1987-01-01

    Several advantages are offered by electron beam curing. A formidably hard and stain resistant paint film which is difficult to obtain by heat curing paint is developed. As a result, a unique new prepainted steel is produced. Four technologies are involved: development high-quality paint, selection of optimum electron beam processor, technology to control electron beam processing atmosphere and secondary X-ray shield technology. These technologies are described in detail. (A.J.)

  5. Electron beam generation in z-pinch discharges

    Energy Technology Data Exchange (ETDEWEB)

    Vikhrev, V.V.; Baronova, E.O. [Kurchatov Inst., Moscow (Russian Federation). Russian Research Center

    1997-12-31

    Numerical modelling of the process of electron beam generation in z-pinch discharges are presented. The proposed model represents the electron beam generation under turbulent plasma conditions. Strong current distribution inhomogeneity in the plasma column and the zigzag drift current motion through the plasma have accounted for the adequate generation process investigation. Electron beam is generated near the maximum of compression and it is not related with the current break effect. (author)

  6. Experimental study of the stability of a neutralized electron beam

    International Nuclear Information System (INIS)

    Kudelainen, V.I.; Parkhomchuk, V.V.; Pestrikov, D.V.

    1983-01-01

    Results are reported from measurements of the spectral properties of a long neutralized electron beam in the NAP-M proton storage ring. It is shown that when the number of secondary electrons is small, both the longitudinal and the transverse oscillations are strongly damped, so that beam instability is suppressed. The current density of the neutralized electron beam produced in the experiments was approx.10 2 times greater than the theoretical value determined from the instability threshold for nonaxisymmetric oscillations

  7. The large density electron beam-plasma Buneman instability

    International Nuclear Information System (INIS)

    Mantei, T.D.; Doveil, F.; Gresillon, D.

    1976-01-01

    The threshold conditions and growth rate of the Buneman (electron beam-stationary ion) instability are calculated with kinetic theory, including a stationary electronic population. A criteria on the wave energy sign is used to separate the Buneman hydrodynamic instability from the ion-acoustic kinetic instability. The stationary electron population raises the instability threshold and, for large beam velocities yields a maximum growth rate oblique to the beam. (author)

  8. Highly efficient electron vortex beams generated by nanofabricated phase holograms

    International Nuclear Information System (INIS)

    Grillo, Vincenzo; Carlo Gazzadi, Gian; Karimi, Ebrahim; Mafakheri, Erfan; Boyd, Robert W.; Frabboni, Stefano

    2014-01-01

    We propose an improved type of holographic-plate suitable for the shaping of electron beams. The plate is fabricated by a focused ion beam on a silicon nitride membrane and introduces a controllable phase shift to the electron wavefunction. We adopted the optimal blazed-profile design for the phase hologram, which results in the generation of highly efficient (25%) electron vortex beams. This approach paves the route towards applications in nano-scale imaging and materials science

  9. Disruption simulation experiment using high-frequency rastering electron beam as the heat source

    International Nuclear Information System (INIS)

    Yamazaki, S.; Seki, M.

    1987-01-01

    The disruption is a serious event which possibly reduces the lifetime of plasm interactive components, so the effects of the resulting high heat flux on the wall materials must be clearly identified. The authors performed disruption simulation experiments to investigate melting, evaporation, and crack initiation behaviors using an electron beam facility as the heat source. The facility was improved with a high-frequency beam rastering system which provided spatially and temporally uniform heat flux on wider test surfaces. Along with the experiments, thermal and mechanical analyses were also performed. A two-dimensional disruption thermal analysis code (DREAM) was developed for the analyses

  10. Observation of bifurcation phenomena in an electron beam plasma system

    International Nuclear Information System (INIS)

    Hayashi, N.; Tanaka, M.; Shinohara, S.; Kawai, Y.

    1995-01-01

    When an electron beam is injected into a plasma, unstable waves are excited spontaneously near the electron plasma frequency f pe by the electron beam plasma instability. The experiment on subharmonics in an electron beam plasma system was performed with a glow discharge tube. The bifurcation of unstable waves with the electron plasma frequency f pe and 1/2 f pe was observed using a double-plasma device. Furthermore, the period doubling route to chaos around the ion plasma frequency in an electron beam plasma system was reported. However, the physical mechanism of bifurcation phenomena in an electron beam plasma system has not been clarified so far. We have studied nonlinear behaviors of the electron beam plasma instability. It was found that there are some cases: the fundamental unstable waves and subharmonics of 2 period are excited by the electron beam plasma instability, the fundamental unstable waves and subharmonics of 3 period are excited. In this paper, we measured the energy distribution functions of electrons and the dispersion relation of test waves in order to examine the physical mechanism of bifurcation phenomena in an electron beam plasma system

  11. Electron beam accelerator energy control system

    International Nuclear Information System (INIS)

    Sharma, Vijay; Rajan, Rehim; Acharya, S.; Mittal, K.C.

    2011-01-01

    A control system has been developed for the energy control of the electron beam accelerator using PLC. The accelerating voltage of 3 MV has been obtained by using parallel coupled voltage multiplier circuit. A autotransformer controlled variable 0-10 KV DC is fed to a tube based push pull oscillator to generate 120 Khz, 10 KV AC. Oscillator output voltage is stepped up to 0-300 KV/AC using a transformer. 0-300 KVAC is fed to the voltage multiplier column to generate the accelerating voltage at the dome 0-3 MV/DC. The control system has been designed to maintain the accelerator voltage same throughout the operation by adjusting the input voltage in close loop. Whenever there is any change in the output voltage either because of beam loading or arcing in the accelerator. The instantaneous accelerator voltage or energy is a direct proportional to 0-10 KVDC obtained from autotransformer. A PLC based control system with user settable energy level has been installed for 3 MeV, EB accelerator. The PLC takes the user defined energy value through a touch screen and compares it to the actual accelerating voltage (obtained using resistive divider). Depending upon the error the PLC generates the pulses to adjust the autotransformer to bring the actual voltage to the set value within the window of error (presently set to +/- 0.1%). (author)

  12. The continuous electron beam accelerator facility

    International Nuclear Information System (INIS)

    Grunder, H.A.

    1989-01-01

    Tunnel construction and accelerator component development, assembly, and testing are under way at the Continuous Electron Beam Accelerator Facility. CEBAF's 4-GeV, 200-μA superconducting recirculating accelerator will provide cw beam to simultaneous experiments in three end stations for studies of the nuclear many-body system, its quark substructure, and the strong and electroweak interactions governing this form of matter. Prototype accelerating cavities, assembled in cryostats and tested on site, continue to exceed performance specifications. An on-site liquid helium capability supports cryostat development and cavity testing. Major elements of the accelerator instrumentation and control hardware and software are in use in cryogenics, rf, and injector tests. Prototype rf systems have been operated and prototype klystrons have been ordered. The initial, 100-keV, room-temperature region of the 45-MeV injector is operational and meets specifications. CEBAF's end stations have been conceptually designed; experimental equipment conceptual designs will be completed in 1989. 2 refs., 5 figs., 2 tabs

  13. Electron beam treatments of electrophoretic ceramic coatings

    International Nuclear Information System (INIS)

    De Riccardis, M.F.; Carbone, D.; Piscopiello, E.; Antisari, M. Vittori

    2008-01-01

    In this work a method to densify ceramic coating obtained by electrophoresis and to improve its adhesion to the substrate is proposed. It consists in irradiating the coating surface by electron beam (EB). Alumina and alumina-zirconia coatings were deposited on stainless steel substrates and treated by low power EB. SEM, XRD and TEM characterizations demonstrated that the sintering occurred. Moreover, it is shown that on alumina-zirconia coating the EB irradiation produced a composite material consisting principally of tetragonal zirconia particles immersed in an amorphous alumina matrix. The adhesion stress of EB treated coating was estimated by stud pull test and it was found to be comparable to that of plasma-sprayed coatings

  14. Sanitation methods using high energy electron beams

    International Nuclear Information System (INIS)

    Levaillant, C.; Gallien, C.L.

    1979-01-01

    Short recycling of waste water and the use of liquid or dehydrated sludge as natural manure for agriculture or animal supplement feed is of great economical and ecological interest. It implies strong biological and chemical disinfection. Ionizing radiations produced by radioactive elements or linear accelerators can be used as a complement of conventional methods in the treatment of liquid and solid waste. An experiment conducted with high-energy electron-beam linear accelerators is presented. Degradation of undesirable metabolites in water occurs for a dose of 50 kRad. Undesirable seeds present in sludge are destroyed with a 200 kRad dose. A 300 kRad dose is sufficient for parasitic and bacterial disinfection (DL 90). Destruction of polio virus (DL 90) is obtained for 400 kRad. Higher doses (1000 to 2000 kRad) produce mineralization of toxic organic mercury, reduce some chemical toxic pollutants present in sludge and improve flocculation. (author)

  15. Electron-beam flue gas treatment

    International Nuclear Information System (INIS)

    Aoki, Shinji

    1990-01-01

    A new flue gas treatment process (EBA process) using an electron beam will be discussed. This EBA process is attracting worldwide attention as a new effective measure for solving acid rain problems and jointly developed by Ebara Corporation and the Japan Atomic Energy Research Institute. This process has many advantages: a) a dry process capable of removing high level SO x and NO x simultaneously, b) a process simple and easy to operate, c) production of agricultural fertilizers as salable by-products, and d) minimal installation space. Test results from the demonstration plant (max. gas flow rate of 24,000 m 3 N/h) which was erected in a coal-fired power station in Indianapolis, Indiana, U.S.A. will be presented. (author)

  16. Electron-beam fusion welding of beryllium

    International Nuclear Information System (INIS)

    Campbell, R.P.; Dixon, R.D.; Liby, A.L.

    1978-01-01

    Ingot-sheet beryllium (Be) having three different chemistries and three different thicknesses was fusion-welded by the electron-beam process. Several different preheats were used to obtain 100% penetration and crack-free welds. Cracking susceptability was found to be related to aluminum (Al) content; the higher Al-content material was most susceptable. However, adequate preheat allowed full penetration and crack-free welds to be made in all materials tested. The effect of a post-weld heat treatment on the mechanical properties of these compositions was also determined. The heat treatment produced no significant effect on the ultimate tensile strength. However, the yield strength was decreased and the ductility was increased. These changes are attributed to the formation of AlFeBe 4 and FeBe 11

  17. Characterization of electron beam welded Zircaloy-4

    International Nuclear Information System (INIS)

    Anishetty, Sharath; Manna, I.; Majumdar, J. Dutta

    2015-01-01

    Zirconium (Zr) alloys are the backbone materials for thermal reactors because of their low neutron absorption cross section and in addition have suitable properties like high temperature mechanical and corrosion properties. For various structural applications, different Zirconium based alloys are used. Zircaloy-4 (Zr-4) is most commonly used as channel boxes in boiling water reactors (BWRs), intermediate grid applications in pressurized water reactors (PWRs) and in fuel cladding. Zircaloy cladding acts as a barrier between the radioactive fuel and exterior coolants. Therefore, the structural integrity of the cladding tube is extremely important in the safe operation of reactors. Efforts are being made to produce Zircaloy-4 products with better mechanical properties. Different routes of processing are involved like forging, pilgering and extrusion are developed over years in fabricating components to improve in-reactor performance. In this study, microstructure and hardness properties of electron beam welded Zr-4 was evaluated

  18. Surface hardening of 30CrMnSiA steel using continuous electron beam

    Science.gov (United States)

    Fu, Yulei; Hu, Jing; Shen, Xianfeng; Wang, Yingying; Zhao, Wansheng

    2017-11-01

    30CrMnSiA high strength low alloy (HSLA) carbon structural steel is typically applied in equipment manufacturing and aerospace industries. In this work, the effects of continuous electron beam treatment on the surface hardening and microstructure modifications of 30CrMnSiA are investigated experimentally via a multi-purpose electron beam machine Pro-beam system. Micro hardness value in the electron beam treated area shows a double to triple increase, from 208 HV0.2 on the base metal to 520 HV0.2 on the irradiated area, while the surface roughness is relatively unchanged. Surface hardening parameters and mechanisms are clarified by investigation of the microstructural modification and the phase transformation both pre and post irradiation. The base metal is composed of ferrite and troostite. After continuous electron beam irradiation, the micro structure of the electron beam hardened area is composed of acicular lower bainite, feathered upper bainite and part of lath martensite. The optimal input energy density for 30CrMnSiA steel in this study is of 2.5 kJ/cm2 to attain the proper hardened depth and peak hardness without the surface quality deterioration. When the input irradiation energy exceeds 2.5 kJ/cm2 the convective mixing of the melted zone will become dominant. In the area with convective mixing, the cooling rate is relatively lower, thus the micro hardness is lower. The surface quality will deteriorate. Chemical composition and surface roughness pre and post electron beam treatment are also compared. The technology discussed give a picture of the potential of electron beam surface treatment for improving service life and reliability of the 30CrMnSiA steel.

  19. Studies on functional polymer films utilizing low energy electron beam

    International Nuclear Information System (INIS)

    Ando, Masayuki

    1992-01-01

    Also in adhesives and tackifiers, with the expansion of the fields of application, the required characteristics have become high grade and complex. As one of them, the instantaneous hardening of adhesives can be taken up. In the field of lamination works, the low energy type electron beam accelerators having the linear filament of accelerating voltage below 300 kV were developed in 1970s, and the interest in the development of electron beam-handened adhesives has heightend. The authors have carried out research aiming at heightening the functions of the polymer films obtained by electron beam hardening reaction, and developed the adhesives. In this report, the features of electron beam hardening reaction, the structure and properties of electron beam-hardened polymer films and the molecular design of electron beam-hardened monomer oligomers are described. The feature of electron beam hardening reaction is the cross-linking of high degree as the structure of oligomers is maintained. By controlling the structure at the time of electron beam hardening, the heightening of the functions of electron beam-hardened polymer films is feasible. (K.I.)

  20. Development of hollow electron beams for proton and ion collimation

    CERN Document Server

    Stancari, G; Kuznetsov, G; Shiltsev, V; Still, D A; Valishev, A; Vorobiev, L G; Assmann, R; Kabantsev, A

    2012-01-01

    Magnetically confined hollow electron beams for controlled halo removal in high-energy colliders such as the Tevatron or the LHC may extend traditional collimation systems beyond the intensity limits imposed by tolerable material damage. They may also improve collimation performance by suppressing loss spikes due to beam jitter and by increasing capture efficiency. A hollow electron gun was designed and built. Its performance and stability were measured at the Fermilab test stand. The gun will be installed in one of the existing Tevatron electron lenses for preliminary tests of the hollow-beam collimator concept, addressing critical issues such as alignment and instabilities of the overlapping proton and electron beams.

  1. Development of hollow electron beams for proton and ion collimation

    CERN Document Server

    Stancari, G.; Kuznetsov, G.; Shiltsev, V.; Still, D.A.; Valishev, A.; Vorobiev, L.G.; Assmann, R.; Kabantsev, A.

    2010-01-01

    Magnetically confined hollow electron beams for controlled halo removal in high-energy colliders such as the Tevatron or the LHC may extend traditional collimation systems beyond the intensity limits imposed by tolerable material damage. They may also improve collimation performance by suppressing loss spikes due to beam jitter and by increasing capture efficiency. A hollow electron gun was designed and built. Its performance and stability were measured at the Fermilab test stand. The gun will be installed in one of the existing Tevatron electron lenses for preliminary tests of the hollow-beam collimator concept, addressing critical issues such as alignment and instabilities of the overlapping proton and electron beams

  2. UV laser ionization and electron beam diagnostics for plasma lenses

    International Nuclear Information System (INIS)

    Govil, R.; Volfbeyn, P.; Leemans, W.

    1995-04-01

    A comprehensive study of focusing of relativistic electron beams with overdense and underdense plasma lenses requires careful control of plasma density and scale lengths. Plasma lens experiments are planned at the Beam Test Facility of the LBL Center for Beam Physics, using the 50 MeV electron beam delivered by the linac injector from the Advanced Light Source. Here we present results from an interferometric study of plasmas produced in tri-propylamine vapor with a frequency quadrupled Nd:YAG laser at 266 nm. To study temporal dynamics of plasma lenses we have developed an electron beam diagnostic using optical transition radiation to time resolve beam size and divergence. Electron beam ionization of the plasma has also been investigated

  3. Moving strip technique of electron beam therapy

    Energy Technology Data Exchange (ETDEWEB)

    Matsushima, Kishio; Wakasa, Hiroyuki; Oguri, Nobuhiro; Kitayama, Takuichi; Nakagiri, Yoshitada; Mikami, Yasutaka; Hashimoto, Keiji; Hiraki, Yoshio; Aono, Kaname

    1984-12-01

    The fieldsize in electron beam therapy is determined by the cone size. In case of skin metastasis of a malignant tumor and so on, which need a large field size and whose area is much larger than the size of the cone, a large field size is usually produced by dividing the portals. However, the dose distribution at the border of the field becomes unequal, and hot and cold dose areas are produced according to the distance between portals. We tried the strip field technique in a large field along the long axis of the body in order to flatten the dose of the border employing the moving strip used for whole abdominal irradiation in ovarian cancer. We set the film in Mix-DP and used the strip field technique with 2.5cm steps. We discussed the relationship between the interval (distance between portals) and the flattening of the dose within the field. Skin movement due to breathing and influences on the flattening of the dose were considered. The proper flatness was obtained at depths of 0,1,2, and 3cm by setting the interval at 0.5cm. When skin movement was produced by breathing in +-1.5mm, the proper flaness was obtained also at a 0.5-cm interval. It seems that smoothing is increased by breathing. An ''electron beam moving strip'' with a 2.5-cm step and 0.5-cm interval was clinically effective in the treatment of patients with skin metastasis of colon cancer. (author).

  4. 3D shaping of electron beams using amplitude masks

    Energy Technology Data Exchange (ETDEWEB)

    Shiloh, Roy, E-mail: royshilo@post.tau.ac.il; Arie, Ady

    2017-06-15

    Highlights: • Electron beams are shaped in 3D with examples of curves and lattices. • Computer generated holograms are manifested as binary amplitude masks. • Applications in electron-optical particle trapping, manipulation, and synthesis. • Electron beam lithography fabrication scheme explained in detail. • Measurement paradigms of 3D shaped beams are discussed. - Abstract: Shaping the electron wavefunction in three dimensions may prove to be an indispensable tool for research involving atomic-sized particle trapping, manipulation, and synthesis. We utilize computer-generated holograms to sculpt electron wavefunctions in a standard transmission electron microscope in 3D, and demonstrate the formation of electron beams exhibiting high intensity along specific trajectories as well as shaping the beam into a 3D lattice of hot-spots. The concepts presented here are similar to those used in light optics for trapping and tweezing of particles, but at atomic scale resolutions.

  5. Electron beam diagnostic system using computed tomography and an annular sensor

    Science.gov (United States)

    Elmer, John W.; Teruya, Alan T.

    2014-07-29

    A system for analyzing an electron beam including a circular electron beam diagnostic sensor adapted to receive the electron beam, the circular electron beam diagnostic sensor having a central axis; an annular sensor structure operatively connected to the circular electron beam diagnostic sensor, wherein the sensor structure receives the electron beam; a system for sweeping the electron beam radially outward from the central axis of the circular electron beam diagnostic sensor to the annular sensor structure wherein the electron beam is intercepted by the annular sensor structure; and a device for measuring the electron beam that is intercepted by the annular sensor structure.

  6. Surface modification of steels and magnesium alloy by high current pulsed electron beam

    Science.gov (United States)

    Hao, Shengzhi; Gao, Bo; Wu, Aimin; Zou, Jianxin; Qin, Ying; Dong, Chuang; An, Jian; Guan, Qingfeng

    2005-11-01

    High current pulsed electron beam (HCPEB) is now developing as a useful tool for surface modification of materials. When concentrated electron flux transferring its energy into a very thin surface layer within a short pulse time, superfast processes such as heating, melting, evaporation and consequent solidification, as well as dynamic stress induced may impart the surface layer with improved physico-chemical and mechanical properties. This paper presents our research work on surface modification of steels and magnesium alloy with HCPEB of working parameters as electron energy 27 keV, pulse duration ∼1 μs and energy density ∼2.2 J/cm2 per pulse. Investigations performed on carbon steel T8, mold steel D2 and magnesium alloy AZ91HP have shown that the most pronounced changes of phase-structure state and properties occurring in the near-surface layers, while the thickness of the modified layer with improved microhardness (several hundreds of micrometers) is significantly greater than that of the heat-affected zone. The formation mechanisms of surface cratering and non-stationary hardening effect in depth are discussed based on the elucidation of non-equilibrium temperature filed and different kinds of stresses formed during pulsed electron beam melting treatment. After the pulsed electron beam treatments, samples show significant improvements in measurements of wear and corrosion resistance.

  7. Surface modification of steels and magnesium alloy by high current pulsed electron beam

    International Nuclear Information System (INIS)

    Hao, Shengzhi; Gao, Bo; Wu, Aimin; Zou, Jianxin; Qin, Ying; Dong, Chuang; An, Jian; Guan, Qingfeng

    2005-01-01

    High current pulsed electron beam (HCPEB) is now developing as a useful tool for surface modification of materials. When concentrated electron flux transferring its energy into a very thin surface layer within a short pulse time, superfast processes such as heating, melting, evaporation and consequent solidification, as well as dynamic stress induced may impart the surface layer with improved physico-chemical and mechanical properties. This paper presents our research work on surface modification of steels and magnesium alloy with HCPEB of working parameters as electron energy 27 keV, pulse duration ∼1 μs and energy density ∼2.2 J/cm 2 per pulse. Investigations performed on carbon steel T8, mold steel D2 and magnesium alloy AZ91HP have shown that the most pronounced changes of phase-structure state and properties occurring in the near-surface layers, while the thickness of the modified layer with improved microhardness (several hundreds of micrometers) is significantly greater than that of the heat-affected zone. The formation mechanisms of surface cratering and non-stationary hardening effect in depth are discussed based on the elucidation of non-equilibrium temperature filed and different kinds of stresses formed during pulsed electron beam melting treatment. After the pulsed electron beam treatments, samples show significant improvements in measurements of wear and corrosion resistance

  8. Glow-discharge-created electron beams and beam-excited lasers

    International Nuclear Information System (INIS)

    Meyer, J.D.

    1989-01-01

    Efficiently created glow discharge electron beams have been developed and studied in detail. The beam mode of operation occurs in the abnormal glow adjacent to the glow-to-arc transition regime. In contrast to electron beams generated in high vacuum from thermionic electron emitting sources, this type of discharge creates electrons directly in soft vacuum by secondary electron emission from cold cathode surfaces following the bombardment of the cathode surface by fast ions and neutral atoms. Factors influencing the efficient electron emission from cold cathodes are presented with emphasis on cathode materials. Sintered ceramic-metal cathodes and oxide-coated cathodes are presented, both of which can produce high power, efficiently generated, d.c. electron beams with discharge currents up to 1 amp (∼130 mA/cm 2 ) at volt ages of up to 6 kV. Novel cathode designs and discharge geometries are presented with specific emphasis on both self-focussed beams emitted from circular cathodes and line-source electron beams emitted from rectangular cathodes forming a thin sheet of electrons. Electrostatically focussed line-source electron beams are spatially characterized by experimentally measuring the effect of discharge parameters and cathode design upon the focussed beam width, focal point, and uniformity. This is achieved by scanning a current collecting detector in three dimensions in order to profile the distribution of electron beam current. Discharge electron beams are further characterized by their electron energy distribution. Measured electron flux energy distributions of transmitted beam electrons in the negative glow are compared to theoretical models. The relative effects of elastic and inelastic collisions mechanisms upon both the overall form and detailed structure of the energy distribution are discussed

  9. Laser-Compton Scattering as a Potential Electron Beam Monitor

    International Nuclear Information System (INIS)

    Chouffani, K.; Wells, D.; Harmon, F.; Lancaster, G.; Jones, J.

    2002-01-01

    LCS experiments were carried out at the Idaho Accelerator Center (IAC); sharp monochromatic x-ray lines were observed. These are produced using the so-called inverse Compton effect, whereby optical laser photons are collided with a relativistic electron beam. The back-scattered photons are then kinematically boosted to keV x-ray energies. We have first demonstrated these beams using a 20 MeV electron beam collided with a 100 MW, 7 ns Nd; YAG laser. We observed narrow LCS x-ray spectral peaks resulting from the interaction of the electron beam with the Nd; YAG laser second harmonic (532 nm). The LCS x-ray energy lines and energy deviations were measured as a function of the electron beam energy and energy-spread respectively. The results showed good agreement with the predicted valves. LCS could provide an excellent probe of electron beam energy, energy spread, transverse and longitudinal distribution and direction

  10. Field size and dose distribution of electron beam

    International Nuclear Information System (INIS)

    Kang, Wee Saing

    1980-01-01

    The author concerns some relations between the field size and dose distribution of electron beams. The doses of electron beams are measured by either an ion chamber with an electrometer or by film for dosimetry. We analyzes qualitatively some relations; the energy of incident electron beams and depths of maximum dose, field sizes of electron beams and depth of maximum dose, field size and scatter factor, electron energy and scatter factor, collimator shape and scatter factor, electron energy and surface dose, field size and surface dose, field size and central axis depth dose, and field size and practical range. He meets with some results. They are that the field size of electron beam has influence on the depth of maximum dose, scatter factor, surface dose and central axis depth dose, scatter factor depends on the field size and energy of electron beam, and the shape of the collimator, and the depth of maximum dose and the surface dose depend on the energy of electron beam, but the practical range of electron beam is independent of field size

  11. Electron beam effects in auger electron spectroscopy and scanning electron microscopy

    International Nuclear Information System (INIS)

    Fontaine, J.M.; Duraud, J.P.; Le Gressus, C.

    1979-01-01

    Electron beam effects on Si(100) and 5% Fe/Cr alloy samples have been studied by measurements of the secondary electron yield delta, determination of the surface composition by Auger electron spectroscopy and imaging with scanning electron microscopy. Variations of delta as a function of the accelerating voltage Esub(p) (0.5 -9 Torr has no effect on technological samples covered with their reaction layers; the sensitivities to the beam depend rather on the earlier mechanical, thermal and chemical treatment of the surfaces. (author)

  12. Hollow Electron Beam Collimation for HL-LHC - Effects on the Beam Core

    Energy Technology Data Exchange (ETDEWEB)

    Fitterer, M. [Fermilab; Stancari, G. [Fermilab; Valishev, A. [Fermilab; Bruce, R. [CERN; Papotti, G [CERN; Redaelli, S. [CERN; Valentino, G. [Malta U.; Valentino, G. [CERN; Valuch, D. [CERN; Xu, C. [CERN

    2017-06-13

    Collimation with hollow electron beams is currently one of the most promising concepts for active halo control in the High Luminosity Large Hadron Collider (HL-LHC). To ensure the successful operation of the hollow beam collimator the unwanted effects on the beam core, which might arise from the operation with a pulsed electron beam, must be minimized. This paper gives a summary of the effect of hollow electron lenses on the beam core in terms of sources, provides estimates for HL-LHC and discusses the possible mitigation methods.

  13. Electron beam processing of carbon fibre reinforced braided composites beams

    International Nuclear Information System (INIS)

    Halasz, L.; Zsigmond, B.; Czvikovszky, T.

    2002-01-01

    Complete text of publication follows. In this paper the possibility of producing a new type carbon fiber reinforced composite is examined by applying braiding, a well-known process of textile technology. The appearance of the new Hungarian carbon fiber with excellent mechanical properties in the market enables the development of newer type carbon fiber reinforced composites in the continuously widening range of engineering applications. Advanced hollow profiles, pipes and other composite products can be manufactured in continuous operation. A new way of composite production of this kind is the manufacturing of reinforcing structure by braiding technology producing a composite with sufficient mechanical properties from this cross directional fabric-like textile structure by impregnation. This manufacturing process can complete the variety of hollow products serving the same purpose as pultrusion or filament winding. This way a profile type framework element with a hollow cross section is manufactured having favorable mechanical properties. Owing to its small mass and high specific strength this product can be applied in dynamically loaded structures e.g. in the automotive industry. For crosslinking of the matrix the method of high-speed electron beam curing has been examined in order to reach continuous operation. The field of use and application of carbon fiber braided structures has a great chance especially in machine engineering and in the automotive industry. The main reason for this is that braiding processes are capable of producing structures having good mechanical properties at a low processing price. The mass of the composite load-bearing structure produced this way is one fifth of the steel product having similar geometry, and its specific mechanical properties are nearly as good as that of the most commonly applied semiproduct and structural component, the welded steel profile

  14. Electron beam crosslinked PVC : structure property relationships

    International Nuclear Information System (INIS)

    Gupta, Neeraj K.; Sabharwal, Sunil

    2001-01-01

    PVC is used extensively for its insulating properties for the manufacture of wires and cables and for other applications. Its gradual degradation, oxidation and even dehydro chlorination restricts use for long lasting period in installations such as high temperature zones, underground cables, communication systems, electro-nuclear facilities, etc. The technological properties and performance characteristics of PVC based insulation can be improved via crosslinking by high-energy electrons. PVC is however a polymer, which on irradiation predominantly undergoes degradation. To avoid degradation, it needs to be compounded with sensitizing agents or multifunctional monomers so that crosslinking is the predominant reaction. Radiation cross linkable formulations are complex mixtures of resin and various additives incorporated for achieving desired technological and performance characteristics, ease of processing and improving quality. The proper choice of additives and sensitizing agents enable low dose requirements for efficient crosslinking and improvements in various technological properties. The purposes of this work was to investigate the effect of using a binary sensitizer blend of a trifunctional monomer and a rubber in PVC, and develop suitable electron beam cross linkable formulations for wire insulation. This paper presents some aspects of the investigations and development of insulation demonstrated at industrial scale

  15. Commercializing ALURTRONs electron beam irradiation services

    International Nuclear Information System (INIS)

    Siti Aiasah Hashim; Mohd Sidek Othman; Shari Jahar; Sarada Idris; Naurah Mohd Isa; Muhamad Zahidee Taat

    2010-01-01

    ALURTRON has been the nation's sole electron irradiation service provider for research sectors. The main irradiation is done by utilising the EPS 3000 Cockcroft-Walton type 3.0 MeV, 90 k Watts electron beam machine (EBM). With more than 15 years experience in the operation and maintenance of the EPS, the challenge is now to commercialize the service at a larger and profitable scale. Medical products sterilization at commercial level has been ruled out since the energy is insufficient to penetrate dense and non-homogenous items. Recently, the demand for irradiation of wire and heat shrinkable tubes is showing bigger commercial potential. Therefore, prudent planning considerations need to be taken to ensure profitable return to the agency. Calculations were made to estimate ALURTRON service capacity, based on the existing EBM and its auxiliary systems. Details of the calculation including all the variables are presented. Results indicated that Alurtron should be able to process a minimum of 1000 km of small wires per month, running at 150 m/ min, working in two shifts, 5 days a week. The projected revenue is dependent on the charges imposed on the basis of total length delivered. (author)

  16. Electron-beam and microwave treatment of some microbial strains

    International Nuclear Information System (INIS)

    Martin, D.; Ferdes, O.S.; Minea, R.; Tirlea, A.; Badea, M.; Plamadeala, S.; Ferdes, M.

    1998-01-01

    The experimental results concerning the combined effects of microwaves and accelerated electron beams on various microbial strains such as E. coli, Salmonella sp. and Monascus purpureus are presented. A special designed microwave applicator with a 2.45 GHz frequency CW magnetron of 850 maximum output power and with associate electronics that allow to control the microwave power, the current intensity, and the exposure time was used. The electron-beam irradiation was performed at different irradiation doses and at a dose rate of 1.5 - 2.0 kGy/min by using a linac at a mean electron energy about 6 MeV, mean bean current of 10 μA, pulse period of 3.5 μs and repetition frequency 100 Hz. The experiments were carried out in 5 variants: microwave treatment; electron-beam irradiation; microwaves followed by electron beam; electrons followed by microwaves; and simultaneous application of microwaves and electron beam. The microbiocidal effect was found to be enhanced by additional use of microwave energy to electron beam irradiation. Enhancement of inactivation rate is only remarkable for the microwave treatment or simultaneous electron beam and microwave irradiation at a temperature above the critical value at which microorganisms begin to perish by heat. Simultaneous irradiation with electron beam and microwaves results in a reduction of temperature and time as well as in the decrease of the upper limit of required electron beam absorbed dose for an assumed microbiological quality parameter. The results obtained indicate the occurrence of a synergistic effect of the two physical fields on a non-thermal basis. Hence, combined microwave-electron beam treatment may be applied as an effective method to reduce microbial load

  17. Plasma arc melting of zirconium

    International Nuclear Information System (INIS)

    Tubesing, P.K.; Korzekwa, D.R.; Dunn, P.S.

    1997-01-01

    Zirconium, like some other refractory metals, has an undesirable sensitivity to interstitials such as oxygen. Traditionally, zirconium is processed by electron beam melting to maintain minimum interstitial contamination. Electron beam melted zirconium, however, does not respond positively to mechanical processing due to its large grain size. The authors undertook a study to determine if plasma arc melting (PAM) technology could be utilized to maintain low interstitial concentrations and improve the response of zirconium to subsequent mechanical processing. The PAM process enabled them to control and maintain low interstitial levels of oxygen and carbon, produce a more favorable grain structure, and with supplementary off-gassing, improve the response to mechanical forming

  18. Regenerative beam breakup in multi-pass electron accelerators

    International Nuclear Information System (INIS)

    Vetter, A.M. Jr.

    1980-01-01

    Important electron coincidence experiments in the 1 to 2 GeV range require electron beams of high intensity and high duty factor. To provide such beams, multi-pass electron accelerator systems are being developed at many laboratories. The beam current in multi-pass electron machines is limited by bean breakup which arises from interaction of the electron beam with deflection modes of the accelerator structure. Achieving high beam intensity (50 to 100 μA) will require detailed understanding and careful control of beam breakup phenomena, and is the subject of this thesis. The TM 11 -like traveling wave theory is applied to obtain a physical understanding of beam-mode interactions and the principles of focussing in simple two-pass systems, and is used as a basis for general studies of the dependence of starting current on accelerator parameters in systems of many passes. The concepts developed are applied in analyzing beam breakup in the superconducting recyclotron at Stanford. Measurements of beam interactions with selected breakup modes are incorporated in a simple model in order to estimate relative strengths of breakup modes and to predict starting currents in five-pass operation. The improvement over these predicted currents required in order to obtain 50 to 100 μA beams is shown to be achievable with a combination of increased breakup mode loading and improved beam optics

  19. The operational procedure of an electron beam accelerator

    International Nuclear Information System (INIS)

    Lee, Byung Cheol; Choi, Hwa Lim; Yang, Ki Ho; Han, Young Hwan; Kim, Sung Chan

    2008-12-01

    The KAERI(Korea Atomic Energy of Research Institute) high-power electron beam irradiation facility, operating at the energies between 0.3 MeV and 10 MeV, has provided irradiation services to users in industries, universities, and institute in various fields. This manual is for the operation of an electron beam which is established in KAERI, and describes elementary operation procedures of electron beam between 0.3 Mev and 10 MeV. KAERI Electron Accelerator facility(Daejeon, Korea) consists of two irradiators: one is a low-energy electron beam irradiator operated by normal conducting RF accelerator, the other is medium-energy irradiator operated by superconducting RF accelerator. We explain the check points of prior to operation, operation procedure of this facility and the essential parts of electron beam accelerator

  20. Measurement of the electron beam mode in earth's foreshock

    Science.gov (United States)

    Onsager, T. G.; Holzworth, R. H.

    1990-01-01

    High frequency electric field measurements from the AMPTE IRM plasma wave receiver are used to identify three simultaneously excited electrostatic wave modes in the earth's foreshock region: the electron beam mode, the Langmuir mode, and the ion acoustic mode. A technique is developed which allows the rest frame frequecy and wave number of the electron beam waves to be determined. It is shown that the experimentally determined rest frame frequency and wave number agree well with the most unstable frequency and wave number predicted by linear homogeneous Vlasov theory for a plasma with Maxwellian background electrons and a Lorentzian electron beam. From a comparison of the experimentally determined and theoretical values, approximate limits are put on the electron foreshock beam temperatures. A possible generation mechanism for ion acoustic waves involving mode coupling between the electron beam and Langmuir modes is also discussed.

  1. The operational procedure of an electron beam accelerator

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Byung Cheol; Choi, Hwa Lim; Yang, Ki Ho; Han, Young Hwan; Kim, Sung Chan

    2008-12-15

    The KAERI(Korea Atomic Energy of Research Institute) high-power electron beam irradiation facility, operating at the energies between 0.3 MeV and 10 MeV, has provided irradiation services to users in industries, universities, and institute in various fields. This manual is for the operation of an electron beam which is established in KAERI, and describes elementary operation procedures of electron beam between 0.3 Mev and 10 MeV. KAERI Electron Accelerator facility(Daejeon, Korea) consists of two irradiators: one is a low-energy electron beam irradiator operated by normal conducting RF accelerator, the other is medium-energy irradiator operated by superconducting RF accelerator. We explain the check points of prior to operation, operation procedure of this facility and the essential parts of electron beam accelerator.

  2. Absolute beam-charge measurement for single-bunch electron beams

    International Nuclear Information System (INIS)

    Suwada, Tsuyoshi; Ohsawa, Satoshi; Furukawa, Kazuro; Akasaka, Nobumasa

    2000-01-01

    The absolute beam charge of a single-bunch electron beam with a pulse width of 10 ps and that of a short-pulsed electron beam with a pulse width of 1 ns were measured with a Faraday cup in a beam test for the KEK B-Factory (KEKB) injector linac. It is strongly desired to obtain a precise beam-injection rate to the KEKB rings, and to estimate the amount of beam loss. A wall-current monitor was also recalibrated within an error of ±2%. This report describes the new results for an absolute beam-charge measurement for single-bunch and short-pulsed electron beams, and recalibration of the wall-current monitors in detail. (author)

  3. Focusing and guiding intense electron beams by a superconductor tube

    International Nuclear Information System (INIS)

    Roth, P.

    1996-01-01

    An intense electron beam travelling axially through the opening of a superconductor tube was studied. Model calculations showed that the beam is focused by the superconductor tube when the space-charge effect of the beam electrons is compensated. The tube functions as a lens for electrons injected parallel to the tube axis and also for electrons having a small initial radial velocity component. The electron trajectories were computed, and the focal length of the superconductor tube was estimated. (author). 2 figs., 6 refs

  4. Measurement of electron beam polarization at the SLC

    International Nuclear Information System (INIS)

    Steiner, H.

    1987-03-01

    The polarimeters needed to monitor and measure electron beam polarization at the Stanford Linear Collider are discussed. Two types of polarimeters, are to be used. The first is based on the spin dependent elastic scattering of photons from high energy electrons. The second utilizes the spin dependence of elastic electron-electron scattering. The plans of the SLC polarization group to measure and monitor electron beam polarization are discussed. A brief discussion of the physics and the demands it imposes on beam polarization measurements is presented. The Compton polarimeter and the essential characteristics of two Moeller polarimeters are presented

  5. Focusing and guiding intense electron beams by a superconductor tube

    Energy Technology Data Exchange (ETDEWEB)

    Roth, P

    1997-12-31

    An intense electron beam travelling axially through the opening of a superconductor tube was studied. Model calculations showed that the beam is focused by the superconductor tube when the space-charge effect of the beam electrons is compensated. The tube functions as a lens for electrons injected parallel to the tube axis and also for electrons having a small initial radial velocity component. The electron trajectories were computed, and the focal length of the superconductor tube was estimated. (author). 2 figs., 6 refs.

  6. Self-focusing of laser beams in magnetized relativistic electron beams

    International Nuclear Information System (INIS)

    Whang, M.H.; Ho, A.Y.; Kuo, S.P.

    1989-01-01

    Recently, there is considerable interest in radiation focusing and optical guiding using the resonant interaction between the radiation field and electron beam. The result of radiation focusing has been shown to play a central role in the practical utilization of the FEL. This result allows the device to use longer interaction length for achieving higher output power. Likewise, the possibility of self-focusing of the laser beam in cyclotron resonance with a relativistic electron beam is also an important issue in the laser acceleration concepts for achieving high-gradient electron acceleration. The effectiveness of the acceleration process relies strongly on whether the laser intensity can be maintained at the desired level throughout the interaction. In this work, the authors study the problem concerning the self-focusing of laser beam in the relativistic electron beams under the cyclotron auto-resonance interaction. They assume that there is no electron density perturbation prohibited from the background magnetic field for the time scale of interest. The nonlinearity responsible for self-focusing process is introduced by the energy dependence of the relativistic mass of electrons. The plasma frequency varies with the electron energy which is proportional to the radiation amplitude. They then examine such a relativistic nonlinear effect on the propagation of a Gaussian beam in the electron beam. A parametric study of the dependence of the laser beam width on the axial position for various electron beam density has been performed

  7. Structural Integration of Sensors/Actuators by Laser Beam Melting for Tailored Smart Components

    Science.gov (United States)

    Töppel, Thomas; Lausch, Holger; Brand, Michael; Hensel, Eric; Arnold, Michael; Rotsch, Christian

    2018-03-01

    Laser beam melting (LBM), an additive laser powder bed fusion technology, enables the structural integration of temperature-sensitive sensors and actuators in complex monolithic metallic structures. The objective is to embed a functional component inside a metal part without losing its functionality by overheating. The first part of this paper addresses the development of a new process chain for bonded embedding of temperature-sensitive sensor/actuator systems by LBM. These systems are modularly built and coated by a multi-material/multi-layer thermal protection system of ceramic and metallic compounds. The characteristic of low global heat input in LBM is utilized for the functional embedding. In the second part, the specific functional design and optimization for tailored smart components with embedded functionalities are addressed. Numerical and experimental validated results are demonstrated on a smart femoral hip stem.

  8. Transport of a relativistic electron beam through hydrogen gas

    International Nuclear Information System (INIS)

    Haan, P. de.

    1981-01-01

    In this thesis the author describes the transport properties of an electron beam through vacuum and through hydrogen gas with pressure ranging from 25 to 1000 Pa. Maximum beam energy and current are 0.8 MeV and 6 kA, respectively. The pulse length is around 150 ns. A description is given of the experimental device. Also the diagnostics for probing the beam and the plasma, produced by the beam, are discussed, as well as the data acquisition system. The interaction between the beam and hydrogen gas with a pressure around 200 Pa is considered. A plasma with density around 10 19 m -3 is produced within a few nanoseconds. Measurements yield the atomic hydrogen temperature, electron density, beam energy loss, and induced plasma current and these are compared with the results of a model combining gas ionization and dissociation, and turbulent plasma heating. The angular distribution of the beam electrons about the magnetic field axis is discussed. (Auth.)

  9. Effect of electron beam on in vitro cultured orchid organs

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Jaihyunk; Bae, Seho; Bae, Changhyu [Sunchon National Univ., Suncheon (Korea, Republic of); Kang, Hyun Suk; Lee, Byung Cheol [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2010-07-01

    Ionizing radiations have been effective mutagen sources to overcome the limitation of the useful genetic resources in natural environment. The study was conducted to investigate an effect of electron beam on organogenesis, growth patterns and genetic variation in the irradiated orchid organs. The in utero cultured rhizomes of orchids were irradiated with the electron beam in the dose range of 15Gy to 2240Gy under the condition of various beam energy and beam current. Significant decreases in survival, growth and organogenesis were observed by increase of intensity of electron beam irradiation. The irradiation intensity of lethal dose 50 of the in utero cultured orchid was estimated as approximately 500Gy to 1000Gy under 10MeV/n, and 1000Gy was optimal for growth and organogenesis of the cultures under 10MeV/n with 0.05mA treatment, and 15Gy {approx} 48Gy under 2MeV/n and 0.5mA electron beam condition. RAPD and ISSR analyses for the electron beam irradiated organs were performed to analyze genetic variation under the electron beam condition. Both of RAPD and ISSR analyses showed higher polymorphic rate in the electron-beam irradiated C. gangrene and C. Kaner.

  10. Spatially and temporally resolved diagnostics for microsecond, intense electron beams

    International Nuclear Information System (INIS)

    Gilgenbach, R.M.; Brake, M.; Horton, L.D.; Bidwell, S.; Lucey, R.F.; Smutek, L.; Tucker, J.E.

    1985-01-01

    Experiments are underway to investigate new diagnostics for electron beams in vacuum and in a plasma background. Measured parameters include temporally resolved beam current profile and beam emittance. These characterizations are being performed during electron beam diode closure experiments (1) and beam-plasma interaction experiments with either of two long-pulse accelerators: MELBA (Michigan Electron Long Beam Accelerator): Voltage = -1 MV, Current = 10 kA, at Pulselength = 0.1 to 1μs (1.4μs) for voltage flat to within +.7% (+.10%). The second accelerator is a long-pulse Febetron with parameters: Voltage = -0.5 MV, Current = 1 kA, and Pulselength = 0.3 s. Two different configurations have been developed which use Cerenkov radiation to detect electron beam current profiles as a function of time. The first uses Cerenkov emission by electrons which impinge axially on a single fiberoptic lightguide enclosed in a lucite tube. Plasma light is blocked by graphite spray or thin foil covering the end of the optical fiber. This diagnostic has the following advantages: 1) The threshold energy for Cerenkov emission effectively discriminates between high energy beam electrons and low energy (3-5 eV) plasma electrons, 2) The small, nonconducting probe introduces a minimal perturbation into the beam-plasma system, 3) Excellent signal to noise ratio is obtained because the fiberoptic signal is directly transmitted to a photomultiplier tube in the Faraday cage, 4) Quantitative data is obtained directly

  11. A beam profile monitor for small electron beams

    International Nuclear Information System (INIS)

    Norem, J.

    1991-01-01

    Measurement of beam properties at the foci of high energy linacs is difficult due to the small size of the waists in proposed and existing accelerators (1 nm -2 μm). This article considers the use of bremsstrahlung radiation from thin foils to measure the size and phase space density these beams using nonimaging optics. The components of the system are described, and the ultimate resolution, evaluated theoretically for the case of the Final Focus Test Beam (FFTB) at Stanford Linear Accelerator Center, is a few nm

  12. A beam profile monitor for small electron beams

    International Nuclear Information System (INIS)

    Norem, J.

    1991-01-01

    Measurement of beam properties at the foci of high energy linacs is difficult due to the small size of the waists in proposed and existing accelerators (1 nm - 2 μ). This paper considers the use of bremsstrahlung radiation from thin foils to measure the size and phase space density these beams using nonimaging optics. The components of the system are described, and the ultimate resolution, evaluated theoretically for the case of the Final Focus Test Beam at Stanford Linear Accelerator Center, is a few nm. 13 refs., 4 figs. 1 tab

  13. Measurements on wave propagation characteristics of spiraling electron beams

    Science.gov (United States)

    Singh, A.; Getty, W. D.

    1976-01-01

    Dispersion characteristics of cyclotron-harmonic waves propagating on a neutralized spiraling electron beam immersed in a uniform axial magnetic field are studied experimentally. The experimental setup consisted of a vacuum system, an electron-gun corkscrew assembly which produces a 110-eV beam with the desired delta-function velocity distribution, a measurement region where a microwave signal is injected onto the beam to measure wavelengths, and a velocity analyzer for measuring the axial electron velocity. Results of wavelength measurements made at beam currents of 0.15, 1.0, and 2.0 mA are compared with calculated values, and undesirable effects produced by increasing the beam current are discussed. It is concluded that a suitable electron beam for studies of cyclotron-harmonic waves can be generated by the corkscrew device.

  14. Landau Damping of Beam Instabilities by Electron Lenses

    Energy Technology Data Exchange (ETDEWEB)

    Shiltsev, V. [Fermilab; Alexahin, Yuri; Burov, A. [Fermilab; Valishev, A. [Fermilab

    2017-06-26

    Modern and future particle accelerators employ increasingly higher intensity and brighter beams of charged particles and become operationally limited by coherent beam instabilities. Usual methods to control the instabilities, such as octupole magnets, beam feedback dampers and use of chromatic effects, become less effective and insufficient. We show that, in contrast, Lorentz forces of a low-energy, a magnetically stabilized electron beam, or "electron lens", easily introduces transverse nonlinear focusing sufficient for Landau damping of transverse beam instabilities in accelerators. It is also important that, unlike other nonlinear elements, the electron lens provides the frequency spread mainly at the beam core, thus allowing much higher frequency spread without lifetime degradation. For the parameters of the Future Circular Collider, a single conventional electron lens a few meters long would provide stabilization superior to tens of thousands of superconducting octupole magnets.

  15. Optical circular deflector with attosecond resolution for ultrashort electron beam

    Directory of Open Access Journals (Sweden)

    Zhen Zhang

    2017-05-01

    Full Text Available A novel method using high-power laser as a circular deflector is proposed for the measurement of femtosecond (fs and sub-fs electron beam. In the scheme, the electron beam interacts with a laser pulse operating in a radially polarized doughnut mode (TEM_{01^{*}} in a helical undulator, generating angular kicks along the beam in two directions at the same time. The phase difference between the two angular kicks makes the beam form a ring after a propagation section with appropriate phase advance, which can reveal the current profile of the electron beam. Detailed theoretical analysis of the method and numerical results with reasonable parameters are both presented. It is shown that the temporal resolution can reach up to ∼100 attosecond, which is a significant improvement for the diagnostics of ultrashort electron beam.

  16. Beam heating in solar flares - Electrons or protons?

    International Nuclear Information System (INIS)

    Brown, J.C.; Karlicky, M.; Mackinnon, A.L.; Van Den Oord, G.H.J.

    1990-01-01

    The current status of electron and proton beam models as candidates for the impulsive phase heating of solar flares is discussed in relation to observational constants and theoretical difficulties. It is concluded that, while the electron beam model for flare heating still faces theoretical and observational problems, the problems faced by low and high energy proton beam models are no less serious, and there are facets of proton models which have not yet been studied. At the present, the electron beam model remains the most viable and best developed of heating model candidates. 58 refs

  17. High harmonic terahertz confocal gyrotron with nonuniform electron beam

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Wenjie; Guan, Xiaotong; Yan, Yang [THz Research Center, School of Physical Electronics, University of Electronic Science and Technology of China, Chengdu 610054 (China)

    2016-01-15

    The harmonic confocal gyrotron with nonuniform electron beam is proposed in this paper in order to develop compact and high power terahertz radiation source. A 0.56 THz third harmonic confocal gyrotron with a dual arc section nonuniform electron beam has been designed and investigated. The studies show that confocal cavity has extremely low mode density, and has great advantage to operate at high harmonic. Nonuniform electron beam is an approach to improve output power and interaction efficiency of confocal gyrotron. A dual arc beam magnetron injection gun for designed confocal gyrotron has been developed and presented in this paper.

  18. Resistance and sheet resistance measurements using electron beam induced current

    International Nuclear Information System (INIS)

    Czerwinski, A.; Pluska, M.; Ratajczak, J.; Szerling, A.; KaPtcki, J.

    2006-01-01

    A method for measurement of spatially uniform or nonuniform resistance in layers and strips, based on electron beam induced current (EBIC) technique, is described. High electron beam currents are used so that the overall resistance of the measurement circuit affects the EBIC signal. During the evaluation, the electron beam is scanned along the measured object, whose load resistance varies with the distance. The variation is compensated by an adjustable resistance within an external circuit. The method has been experimentally deployed for sheet resistance determination of buried regions of lateral confinements in semiconductor laser heterostructures manufactured by molecular beam epitaxy

  19. The application and processing of paints hardened by electron beams

    International Nuclear Information System (INIS)

    Anon.

    1984-01-01

    Electron beam hardening is a process for changing liquid surface coatings of different thicknesses by irradiation with electrons of high energy into solid, hard, elastic films. In contrast to the UV process, one can harden pigmented paints with electron beams. An electron accelerator, which remits free electrons is used as the energy source for starting the chemical reaction in the coating material. In order to irradiate flat parts, which were coated with liquid paint by rolling, pouring or spraying, equally with electrons, one must produce an 'electron curtain', similar to that in a paint pouring machine. (orig./PW) [de

  20. Method of determining the position of an irradiated electron beam

    International Nuclear Information System (INIS)

    Fukuda, Wataru.

    1967-01-01

    The present invention relates to the method of determining the position of a radiated electron beam, in particular, the method of detecting the position of a p-n junction by a novel method when irradiating the electron beam on to the semi-conductor wafer, controlling the position of the electron beam from said junction. When the electron beam is irradiated on to the semi-conductor wafer which possesses the p-n junction, the position of the p-n junction may be ascertained to determine the position of the irradiated electron beam by detecting the electromotive force resulting from said p-n junction with a metal disposed in the proximity of but without mechanical contact with said semi-conductor wafer. Furthermore, as far as a semi-conductor wafer having at least one p-n junction is concerned, the present invention allows said p-n junction to be used to determine the position of an irradiated electron beam. Thus, according to the present invention, the electromotive force of the electron beam resulting from the p-n junction may easily be detected by electrostatic coupling, enabling the position of the irradiated electron beam to be accurately determined. (Masui, R.)