WorldWideScience

Sample records for electrical steel sheets

  1. Recent development of non-oriented electrical steel sheet for automobile electrical devices

    International Nuclear Information System (INIS)

    Oda, Yoshihiko; Kohno, Masaaki; Honda, Atsuhito

    2008-01-01

    This paper describes non-oriented electrical steel sheet for automobile motors and reactors. Electrical steel sheets for energy efficient motors show high magnetic flux density and low iron loss. They are suitable for HEV traction motors and EPS motors. A thin-gauge electrical steel sheet and a gradient Si steel sheet show low iron loss in the high-frequency range. Therefore, the efficiency of high-frequency devices can be greatly improved. Since a 6.5% Si steel sheet possesses low iron loss and zero magnetostriction, it contributes to reduce the core loss and audible noise of high-frequency reactors

  2. Magneto-mechanical modeling of electrical steel sheets

    Science.gov (United States)

    Aydin, U.; Rasilo, P.; Martin, F.; Singh, D.; Daniel, L.; Belahcen, A.; Rekik, M.; Hubert, O.; Kouhia, R.; Arkkio, A.

    2017-10-01

    A simplified multiscale approach and a Helmholtz free energy based approach for modeling the magneto-mechanical behavior of electrical steel sheets are compared. The models are identified from uniaxial magneto-mechanical measurements of two different electrical steel sheets which show different magneto-elastic behavior. Comparison with the available measurement data of the materials shows that both models successfully model the magneto-mechanical behavior of one of the studied materials, whereas for the second material only the Helmholtz free energy based approach is successful.

  3. Measurement research on magnetic properties of electrical sheet steel under different temperature, harmonic and dc bias

    Directory of Open Access Journals (Sweden)

    Dezhi Chen

    2017-05-01

    Full Text Available The iron core of large power transformer is mainly composed of electrical sheet steel, which is easily affected by temperature, harmonic, and DC bias. Therefore, it is necessary to measure the magnetic properties of electrical sheet steel under different temperature, harmonic and DC Bias. This paper presents the experiment measurement system for the 30ZH120 electrical steel sheet. The B-H magnetization curve, permeability, and loss curve under different temperature, different harmonic, and different DC bias are given, respectively. The simulation of transformer is carried out by using measuring result under DC bias. The presented research provides a reference for optimizing the design of power transformer.

  4. Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    Tanaka, I.; Yashiki, H.

    2006-01-01

    The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W 10/400 and 1.73T in B 50 . These excellent magnetic properties were due to the recrystallization texture control. {111} component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties

  5. The measurement of magnetic properties of electrical sheet steel - survey on methods and situation of standards

    CERN Document Server

    Sievert, J

    2000-01-01

    A brief review of the different requirements for magnetic measurement techniques for material research, modelling of material properties and grading of the electrical sheet steel for trade purposes is presented. In relation to the main application of laminated electrical steel, this paper deals with AC measurement techniques. Two standard methods, Epstein frame and Single Sheet Tester (SST), producing different results, are used in parallel. This dilemma was analysed in detail. The study leads to a possible solution of the problem, i.e. the possibility of converting the results of one of the two methods into the results of the other in order to satisfy the users of the Epstein method and, at the same time, to improve the acceptance of the more economical SST method.

  6. Importance of punching and workability in non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    Kurosaki, Yousuke; Mogi, Hisashi; Fujii, Hiroyasu; Kubota, Takeshi; Shiozaki, Morio

    2008-01-01

    In order to reduce energy loss in motors, the use of high-efficiency non-oriented electrical steel sheets and an optimal motor core design are important. It is also crucial to minimize the deterioration of magnetic properties during the motor core manufacturing process. Accordingly, this report evaluates the effects of cutting and clamping methods on the deterioration factors of motor cores. Magnetic properties are largely influenced by both cutting and clamping methods. While it is difficult to avoid cutting and clamping altogether, it is necessary to adopt suitable production conditions and minimize the deterioration involved

  7. INVESTIGATION OF POTENTIALITIES TO SET AUTOMATICALLY AMPLITUDE VALUES OF MAGNETIC INDUCTION WHILE MEASURING MAGNETIC CHARACTERISTICS OF ELECTRICAL-SHEET STEEL

    Directory of Open Access Journals (Sweden)

    I. I. Branovitsky

    2005-01-01

    Full Text Available The problems relating to an automation of measurement of magnetic characteristics of electrical-sheet steel have been considered in the paper. The paper investigates efficiency of an application of some well-known iterative methods for setting the required amplitude value of a magnetic induction of the material to be tested. It is shown that the most efficient method providing a fast and stable convergence of an iterative process while testing either textured or isotropic electrical-sheet steel is a parabola method.

  8. Magnetic Properties and Structure of Non-Oriented Electrical Steel Sheets after Different Shape Processing

    Czech Academy of Sciences Publication Activity Database

    Bulín, Tomáš; Švábenská, Eva; Hapla, Miroslav; Ondrůšek, Č.; Schneeweiss, Oldřich

    2017-01-01

    Roč. 131, č. 4 (2017), s. 819-821 ISSN 0587-4246. [CSMAG 2016 - Czech and Slovak Conference on Magnetism /16./. Košice, 13.06.2016-17.06.2016] R&D Projects: GA TA ČR(CZ) TE02000232 Institutional support: RVO:68081723 Keywords : Magnetic properties * Silicon steel * Steel sheet Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.469, year: 2016

  9. Application of 6. 5% silicon steel sheet to high-speed electric motors. 6. 5% keiso koban no kosoku dendoki eno tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Koga, M.; Mizuno, T.; Hisamitsu, Y.; Sato, K. (Meidensha Corp., Tokyo (Japan))

    1992-06-29

    Discussions were given on magnetic characteristics, mechanical characteristics, and processibility of 6.5% silicon steel, and high-speed electric motors were fabricated on a trial basis using the steel and evaluated. This high-silicon steel has high-frequency magnetic characteristics and has become commercially produced as a result of innovation in rolling processes in recent years. Annealing this steel achieves a low iron loss characteristic even in a high frequency area. However, it has a problem in processibility as it becomes hard and brittle. It requires devising processing such as clearance reduction and hot punching. Two types of electric motors using the high-silicon steel were fabricated to compare them with motors made from ordinary non-oriented silicon steel. The motors made from high-silicon steel annealed after hot rolling had the iron loss reduced by 40% and 20% as compared with the motors made from ordinary silicon steel. The high-silicon steel sheet which has high mechanical strength is suitable for high-speed motors requiring high centrifugal strength. However, its poor tenacity requires considerations in shapes and processing. 2 refs., 13 figs., 2 figs.

  10. Magnetic characterization of the stator core of a high-speed motor made of an ultrathin electrical steel sheet using the magnetic property evaluation system

    Science.gov (United States)

    Oka, Mohachiro; Enokizono, Masato; Mori, Yuji; Yamazaki, Kazumasa

    2018-04-01

    Recently, the application areas for electric motors have been expanding. For instance, electric motors are used in new technologies such as rovers, drones, cars, and robots. The motor used in such machinery should be small, high-powered, highly-efficient, and high-speed. In such motors, loss at high-speed rotation must be especially minimal. Eddy-current loss in the stator core is known to increase greatly during loss at high-speed rotation of the motor. To produce an efficient high-speed motor, we are developing a stator core for a motor using an ultrathin electrical steel sheet with only a small amount of eddy-current loss. Furthermore, the magnetic property evaluation for efficient, high-speed motor stator cores that use conventional commercial frequency is insufficient. Thus, we made a new high-speed magnetic property evaluation system to evaluate the magnetic properties of the efficient high-speed motor stator core. This system was composed of high-speed A/D converters, D/A converters, and a high-speed power amplifier. In experiments, the ultrathin electrical steel sheet dramatically suppressed iron loss and, in particular, eddy-current loss. In addition, a new high-speed magnetic property evaluation system accurately evaluated the magnetic properties of the efficient high-speed motor stator core.

  11. Steel Sheet Pile Walls in Soft Soil

    OpenAIRE

    Kort, D.A.

    2002-01-01

    For almost a century, steel sheet pile walls are applied worldwide as earth retaining structures for excavations and quay walls. Within the framework of the development of European structural codes for Civil Engineering works, the Eurocodes, Eurocode 3 Part 5 for design of steel sheet pile walls was issued in 1997. This code offers possibilities for cheaper and safer steel sheet piling, in comparison with the existing design criteria used in most countries. Two of these design criteria with w...

  12. Steel Sheet Pile Walls in Soft Soil

    NARCIS (Netherlands)

    Kort, D.A.

    2002-01-01

    For almost a century, steel sheet pile walls are applied worldwide as earth retaining structures for excavations and quay walls. Within the framework of the development of European structural codes for Civil Engineering works, the Eurocodes, Eurocode 3 Part 5 for design of steel sheet pile walls was

  13. Spot welding of aluminium alloy sheets to coated steel sheets. Kakushu mekki koban to arumi gokin no spot yosetsusei

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, S.; Fukumura, K.; Soga, S. (Nisshin Steel Co. Ltd., Tokyo (Japan))

    1994-03-31

    Welding aluminum alloy sheets with coated steel sheets has become used frequently in association with weight reduction in automobiles. This paper describes investigations on the effects of spot welding aluminum alloy sheets with different kinds of coated steel sheets on optimal welding conditions and weld strength. An AC single-phase spot welding machine was used for an experiment using an aluminum alloy(5052)with a thickness of 1 mm(referred to as A)and different coated steel sheets with a thickness of 0.8 mm(referred to as B). The result may be summarized as follows: the weldable value of the electric current is closer to that for between the B steel sheets than the middle of that for between the As and between Bs; while the weldable current range is affected little by the coating materials when a CF electrode is used, it grows greater in aluminum coated steel sheets and hot-dip galvanized steel sheets than in alloyed hot-dip galvanized steel sheets and cold-rolled steel sheets when an R-type electrode is used; influence of the coating materials was observed in tensile shear strength and cross tensile shear strength; and any combination of metals shows fatigue strength lower than that in the A-A combination in a fatigue test of cross tensile system. 5 refs., 12 figs., 6 tabs.

  14. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    on steel grade, on the rolling direction as well as on the loading rate. Stretch zones ... This interaction is demonstrated at a fracture surface as a bounded transition between initiatory crack (e.g., fatigue) and either ... The materials examined in this study are three grades of thin automotive steel sheets: XSG,. HR 45 and DP.

  15. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  16. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    The stretch zone of automotive steel sheets. L' AMBRIŠKO1,∗ and L PEŠEK2. 1Institute of Structural Engineering, Faculty of Civil Engineering,. Technical University of Košice, Vysokoškolská 4, 042 00 Košice, Slovak Republic. 2Department of Materials Science, Faculty of Metallurgy,. Technical University of Košice, Letná 9, ...

  17. Active Vibration Control of a Thin Steel Sheet

    Directory of Open Access Journals (Sweden)

    Yohji Okada

    1995-01-01

    Full Text Available The commercial rolling process used in the steel industry to manufacture thin steel sheets tends to cause plate vibrations that lower the quality of the surface finish. This article introduces a noncontact method of active vibration control for reducing the flexural vibrations of a thin steel sheet. The proposed electromagnetic method of control has been implemented in a simple experimental setup where the signal from a motion sensor regulates the attractive force of the magnets that produce a damping force on the steel sheet.

  18. The Spot Weldability of Carbon Steel Sheet

    Directory of Open Access Journals (Sweden)

    A. M. Al-Mukhtar

    2013-01-01

    Full Text Available The specimens of thickness 0.8 mm carbon steel number 1.8902 in a strip form were welded. The strips of lap joints and curved peeljoints configurations have been welded. The welding parameters such as weld current and weld time have been investigated. The relation between the weld area and the joint strength properties has been presented. The obtained results were showing that the weld joint strength and the molten area (weld nugget volume highly increase with the increasing of weld current. Therefore, the correlation between the maximum load (joint strength and area has been given. The reliable weldability under the tensile and shearing loading was considered. Therefore, the new limits of weldability have been presented to consider these two types of loading. Moreover, the experimental results were compared with the empirical relations that consider the sheet thickness only.

  19. Construction of Steel Pipe Sheet Piles with Newly Developed Joint ...

    African Journals Online (AJOL)

    H-joint in steel pipe sheet piles (SPSP) is introduced and developed, the joint is made by welding a cylindrical steel pile on either side of an H steel section, welding is continuous along their lengths therefore it is completely waterproof with high strength; the two connected piles are installed simultaneously hence short ...

  20. French electric power balance sheet 2007

    International Nuclear Information System (INIS)

    Lartigau, Thierry; Pierron, Helene

    2008-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's technical results for the year 2007: key figures of the electricity balance sheet, progresses in the implementation of market mechanisms, durable rise of RTE's investment, and RTE's commitment in sustainable development

  1. Accumulative Roll Bonding of Aluminum/Stainless Steel Sheets

    Directory of Open Access Journals (Sweden)

    Navid Mohammad Nejad Fard

    2017-06-01

    Full Text Available An Al/Stainless Steel/Al lamellar composite was produced by roll bonding of the starting sheets at 400 °C. Afterward, the roll bonded sheet was cut in half and the accumulative roll bonding (ARB process at room temperature was applied seven times. As a result, the central steel layer fractured and distributed in the Al matrix among different layers introduced by the repetition of roll bonding process. The tensile results showed that the roll bonded sheet has much higher strength and strength to weight ratio compared with the initial aluminum sheet as a result of the presence of continuous steel core. However, poor ductility properties were observed during tensile test, which were ascribed to the increasing deformation resistance and localized thinning of the central stainless steel sheet during the roll bonding process. The ARBed sample exhibited lower strength compared with the roll bonded sheet due to the breakup of stainless steel layer into many small segments. Anyway, an ultrafine grained microstructure with average grain size of 400 nm in the aluminum matrix and 71% strain-induced martensite in the steel segments were detected by the electron backscattered diffraction (EBSD technique, which were found to be responsible for the enhancement of mechanical properties compared with the initial aluminum sheet.

  2. Electric power balance sheet 2013

    International Nuclear Information System (INIS)

    2014-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's technical results for the year 2013: stabilisation of the electricity consumption in France, high level of hydropower generation, fast evolution of the European power network, electricity markets in a transition situation, adaptation of RTE's network to the evolutions of the energy system

  3. Electric power balance sheet 2012

    International Nuclear Information System (INIS)

    2013-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's technical results for the year 2012: strong seasonal contrast of power consumption, rise of the renewable energies contribution in meeting the electricity demand, slight decay of the nuclear and thermal power generation, decrease of the export balance and change in trades structure, adaptation of RTE's network to the evolutions of the energy system

  4. Ni-Flash-Coated Galvannealed Steel Sheet with Improved Properties

    Science.gov (United States)

    Pradhan, D.; Dutta, M.; Venugopalan, T.

    2016-11-01

    In the last several years, automobile industries have increasingly focused on galvannealed (GA) steel sheet due to their superior properties such as weldability, paintability and corrosion protection. To improve the properties further, different coatings on GA have been reported. In this context, an electroplating process (flash coating) of bright and adherent Ni plating was developed on GA steel sheet for covering the GA defects and enhancing the performances such as weldability, frictional behavior, corrosion resistance and phosphatability. For better illustration, a comparative study with bare GA steel sheet has also been carried out. The maximum electroplating current density of 700 A/m2 yielded higher cathode current efficiency of 95-98%. The performances showed that Ni-coated (coating time 5-7 s) GA steel sheet has better spot weldability, lower dynamic coefficient of friction (0.07 in lubrication) and three times more corrosion resistance compared to bare GA steel sheet. Plate-like crystal of phosphate coating with size of 10-25 µm was obtained on the Ni-coated GA. The main phase in the phosphate compound was identified as hopeite (63.4 wt.%) along with other phases such as spencerite (28.3 wt.%) and phosphophyllite (8.3 wt.%).

  5. Dynamic characteristics of automotive steel sheets

    Directory of Open Access Journals (Sweden)

    M. Mihaliková

    2016-10-01

    Full Text Available The aim of this experimental research was to perform an analysis of deformation characteristics on two different types of steel: IF steel, and micro-alloyed steel were used automotive industry. For that purpose changes of properties of these materials were carried out by static 10-3 · s-1 and dynamic 103 · s-1 strain rate assess its plastic properties. Vickers micro hardness test was carried out by the static and dynamic loading condition and describes different hardness distribution. The higher strain hardening of materials was obtained too that was confirmed by distribution of dislocations.

  6. CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

    OpenAIRE

    Pasquale Russo Spena

    2017-01-01

    This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests wer...

  7. French electric power balance sheet 2006

    International Nuclear Information System (INIS)

    Derdevet, Michel; Usatorre, Karine de

    2007-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's technical results for the year 2006: key figures of the electricity balance sheet, RTE's public utility commitments, efficient market mechanisms and free flow of trades, lessons learnt from the power breakdown of November 4, 2006. The evolution of RTE's infrastructures and production means, the contract with Gaz de France for the improvement of Brittany's security of supply, and the results of RTE's 2006 satisfaction survey are presented in appendixes

  8. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... for crack initiation were also estimated. The relation between Ji and J0.2 was assessed using the basic mathe- matical and statistical methods. This relation was described by a linear regression model. Keywords. Cold-formed steel; thin sheet; stable crack growth; R-curve; videoextensometry. 1. Introduction.

  9. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    MS received 1 August 2016; revised 13 July 2017; accepted 31 July 2017; published online 10 March 2018. Abstract. The stable crack growth in thin steel sheets is the topic of this paper. The crack ..... [26] Ambriško L', Kandra T and Pešek L 2011 Rating indentation and deformation characteristics laser welds. Chem. Listy.

  10. Correlation Between Shear Punch and Tensile Strength for Low-Carbon Steel and Stainless Steel Sheets

    Science.gov (United States)

    Mahmudi, R.; Sadeghi, M.

    2013-02-01

    The deformation behavior of AISI 1015 low-carbon steel, and AISI 304 stainless steel sheets was investigated by uniaxial tension and the shear punch test (SPT). Both materials were cold rolled to an 80% thickness reduction and subsequently annealed in the temperature range 25-850 °C to produce a wide range of yield and ultimate strength levels. The correlations between shear punch and tensile yield and ultimate stresses were established empirically. Different linear relationships having different slopes and intercepts were found for the low-carbon and stainless steel sheets, and the possible parameters affecting the correlation were discussed. It was shown that, within limits, yield and tensile strength of thin steel sheets can be predicted from the shear data obtained by the easy-to-perform SPT.

  11. Optimization of resistance spot welding parameters for microalloyed steel sheets

    Science.gov (United States)

    Viňáš, Ján; Kaščák, Ľuboš; Greš, Miroslav

    2016-11-01

    The paper presents the results of resistance spot welding of hot-dip galvanized microalloyed steel sheets used in car body production. The spot welds were made with various welding currents and welding time values, but with a constant pressing force of welding electrodes. The welding current and welding time are the dominant characteristics in spot welding that affect the quality of spot welds, as well as their dimensions and load-bearing capacity. The load-bearing capacity of welded joints was evaluated by tensile test according to STN 05 1122 standard and dimensions and inner defects were evaluated by metallographic analysis by light optical microscope. Thewelding parameters of investigated microalloyed steel sheets were optimized for resistance spot welding on the pneumatic welding machine BPK 20.

  12. Quality assurance plan for Atlas raw steel sheets

    International Nuclear Information System (INIS)

    Guarino, V.

    1998-01-01

    As part of a collaborative experimental High Energy Physics experiment at the LHC Facility, CERN Laboratory, Geneva, Switzerland, a group of US institutions has accepted the responsibility for constructing a large portion of the calorimeter for this experiment. This device is referred to as the Tile Calorimeter. The Tile Calorimeter has three major elements, a large center section (Barrel), and two end sections (Extended Barrel). The US group will be responsible for the construction of one of these extended barrel sections. All of the components that are required to construct this device will be fabricated in the US over a period of three years commencing in 1998. Another similar element and the barrel element will be constructed in both eastern and western Europe by parallel groups. The extended barrel is a cylindrical device approximately 8.5 meters (28 ft.) OD x 4.5 meters (14 ft.) ID, made up of 64 wedges. Each of these wedges is constructed by bolting submodules to a strongback girder. Each submodule is constructed of a series of sheets that are welded and glued together. The purpose of this Quality Assurance document is to insure that the raw steel sheet meets the magnetic, strength, and stamping requirements for the Atlas tile Calorimeter. In order to meet these requirements, a set of specifications has been developed and are described below. These specifications must be met by the steel supplier as well as an independent testing plan to be performed by Argonne National Laboratory (ANL). The independent testing is divided into three parts: on-site inspection of the cold rolling process and subsequent slitting of the coil into individual sheets; off-site tests on the magnetic properties of the steel sheet; off-site tests of the internal stress of the sheet

  13. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    Science.gov (United States)

    Mori, K.; Abe, Y.; Kato, T.; Sakai, S.

    2010-06-01

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  14. Evaluation of the nugget diameter in spot welded joints between two steel sheets by means of a potential drop technique

    Science.gov (United States)

    Tohmyoh, Hironori; Ikarashi, Hidetomo; Matsui, Yoichi; Hasegawa, Yuta; Obara, Satoshi

    2015-08-01

    A potential drop technique which utilizes the electrical circuit used in resistance spot welding is reported. Spot welded samples comprising two steel sheets were inserted between the two Cu electrodes and a constant direct current was supplied between the electrodes. The potential drop between two points, one on each electrode, was determined by analysis for various values of nugget diameter and various values of the contact resistance between the Cu electrodes and the steel sheet sample. The nugget diameter of the spot welded joint could be quantitatively evaluated from the measured potential drop and the equation obtained from the analysis.

  15. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    The environmental issue, concerning the lubrication in sheet metal forming, has become considerably important in the past 10 years. Besides the fact that legislation is becoming more restrictive on the type of lubricant industry is allowed to use, many companies are embracing the path of social...... that the performance of the workpiece materials have to improve in order to satisfy higher strength and lower weight requirements. This however leads to challenges in the forming operation, especially when high surface expansion and elevated strain are involved. The challenge is to achieve long production run...... the reluctance of industry in the application of new solutions, due to the high trial costs. This project presents a new methodology for testing new environmentally friendly tribo-systems for sheet metal forming of advanced high strength steels and stainless steels. For the purpose, a new Universal Sheet...

  16. CO2 Laser Cutting of Hot Stamping Boron Steel Sheets

    Directory of Open Access Journals (Sweden)

    Pasquale Russo Spena

    2017-10-01

    Full Text Available This study investigates the quality of CO2 laser cutting of hot stamping boron steel sheets that are employed in the fabrication of automotive body-in-white. For this purpose, experimental laser cutting tests were conducted on 1.2 mm sheets at varying levels of laser power, cutting speed, and oxygen pressure. The resulting quality of cut edges was evaluated in terms of perpendicularity tolerance, surface irregularity, kerf width, heat affected zone, and dross extension. Experimental tests were based on a L9(34 orthogonal array design, with the effects of the process parameters on the quality responses being determined by means of a statistical analysis of variance (ANOVA. Quadratic mathematical models were developed to determine the relationships between the cutting parameters and the quality responses. Finally, a routine based on an optimization criterion was employed to predict the optimal setting of cutting factors and its effect on the quality responses. A confirmation experiment was conducted to verify the appropriateness of the optimization routine. The results show that all of the examined process parameters have a key role in determining the cut quality of hot stamping boron steel sheets, with cutting speed and their interactions having the most influencing effects. Particularly, interactions can have an opposite behavior for different levels of the process parameters.

  17. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    Science.gov (United States)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  18. Steel Sheet Piles - Applications and Elementary Design Issues

    Science.gov (United States)

    Sobala, Dariusz; Rybak, Jarosław

    2017-10-01

    High-intensity housing having been carried out in town’s centres causes that many complex issues related to earthworks and foundations must be resolved. Project owners are required to ensure respective number of parking bays, which in turn demands 2-3 storeys of underground car parks. It is especially difficult to fulfil in dense buildings of old town areas where apart from engineering problems, very stringent requirements of heritage conservator supervision are also raised. The problems with ensuring stability of excavation sidewalls need to be, at the same time, dealt with analysis of foundations of neighbouring structures, and possible strengthening them at the stages of installing the excavation protection walls, progressing the excavations and constructing basement storeys. A separate problem refers to necessity of constructing underground storeys below the level of local groundwater. This requires long-term lowering of water table inside excavation while at possibly limited intervention in hydrological regime beyond the project in progress. In river valleys such “hoarding off” the excavation and cutting off groundwater leads to temporary or permanent disturbances of groundwater run-off and local swellings. Traditional way to protect vertical fault and simultaneously to cut-off groundwater inflow consists in application of steel sheet pilings. They enable to construct monolithic reinforced concrete structures of underground storeys thus ensuring both their tightness and high rigidity of foundation. Depending on situation, steel sheet pilings can be in retrieving or staying-in-place versions. This study deals with some selected aspects of engineering design and fabrication of sheet piling for deep excavations and underground parts of buildings.

  19. 77 FR 32998 - Tin- and Chromium-Coated Steel Sheet From Japan

    Science.gov (United States)

    2012-06-04

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium... order on tin- and chromium-coated steel sheet from Japan would be likely to lead to continuation or... USITC Publication 4325 (May 2012), entitled Tin- and Chromium-Coated Steel Sheet from Japan...

  20. Design recommendations for long span composite slabs with deep profiled steel sheets

    NARCIS (Netherlands)

    Brekelmans, J.W.P.M.; Daniels, B.J.; Hove, B.W.E.M. van; Koukkari, H.; Stark, J.W.B.; Schuurman, R.G.

    1997-01-01

    As part of the ECSC research project `Steel intensive shallow floor construction', design recommendations for long span composite slabs with deep profiled steel deck have been drafted. These deep profiled steel sheets have depths of at least 200 mm. Test results and design recommendations are

  1. The transfer matrix method applied to steel sheet pile walls

    Science.gov (United States)

    Kort, D. A.

    2003-05-01

    This paper proposes two subgrade reaction models for the analysis of steel sheet pile walls based on the transfer matrix method. In the first model a plastic hinge is generated when the maximum moment in the retaining structure is exceeded. The second model deals with a beam with an asymmetrical cross-section that can bend in two directions.In the first part of this paper the transfer matrix method is explained on the basis of a simple example. Further the development of two computer models is described: Plaswall and Skewwall.The second part of this paper deals with an application of both models. In the application of Plaswall the effect of four current earth pressure theories to the subgrade reaction method is compared to a finite element calculation. It is shown that the earth pressure theory is of major importance on the calculation result of a sheet pile wall both with and without a plastic hinge.In the application of Skewwall the effectiveness of structural measures to reduce oblique bending is investigated. The results are compared to a 3D finite element calculation. It is shown that with simple structural measures the loss of structural resistance due to oblique bending can be reduced.

  2. Three-Sheet Spot Welding of Advanced High-Strength Steels

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Friis, Kasper Storgaard; Zhang, W.

    2011-01-01

    The automotive industry has introduced the three-layer weld configuration, which represents new challenges compared to normal two-sheet lap welds. The process is further complicated by introducing high-strength steels in the joint. The present article investigates the weldability of thin, low....... The weld mechanisms are analyzed numerically and compared with metallographic analyses showing how the primary bonding mechanism between the thin, low-carbon steel sheet and the thicker sheet of high-strength steel is solid-state bonding, whereas the two high-strength steels are joined by melting, forming...... a weld nugget at their mutual interface. Despite the absence of the typical fusion nugget through the interface between the low-carbon steel and high-strength steel, the weld strengths obtained are acceptable. The failure mechanism in destructive testing is ductile fracture with plug failure....

  3. French electric power balance sheet 2009

    International Nuclear Information System (INIS)

    Lartigau, Thierry; Riere, Alexia

    2010-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's technical results for the year 2009: key figures of the French electricity consumption, lowering of the French power generation, decrease of trade balance at borders but still positive, continuation of RTE's investments for the improvement of the grid performance. New RTE's infrastructures, electricity quality data, and the evolution of market mechanisms are presented in appendixes

  4. Multi objective Taguchi optimization approach for resistance spot welding of cold rolled TWIP steel sheets

    Science.gov (United States)

    Tutar, Mumin; Aydin, Hakan; Bayram, Ali

    2017-08-01

    Formability and energy absorption capability of a steel sheet are highly desirable properties in manufacturing components for automotive applications. TWinning Induced Plastisity (TWIP) steels are, new generation high Mn alloyed steels, attractive for the automotive industry due to its outstanding elongation (%40-45) and tensile strength (~1000MPa). So, TWIP steels provide excellent formability and energy absorption capability. Another required property from the steel sheets is suitability for manufacturing methods such as welding. The use of the steel sheets in the automotive applications inevitably involves welding. Considering that there are 3000-5000 welded spots on a vehicle, it can be interpreted that one of the most important manufacturing method is Resistance Spot Welding (RSW) for the automotive industry. In this study; firstly, TWIP steel sheet were cold rolled to 15% reduction in thickness. Then, the cold rolled TWIP steel sheets were welded with RSW method. The welding parameters (welding current, welding time and electrode force) were optimized for maximizing the peak tensile shear load and minimizing the indentation of the joints using a Taguchi L9 orthogonal array. The effect of welding parameters was also evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results.

  5. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel.

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-09

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  6. Corrosion behaviour of the welded steel sheets used in automotive industry

    OpenAIRE

    D. Katundi; A. Tosun-Bayraktar; E. Bayraktar; D. Toueix

    2010-01-01

    Purpose: of this paper is to characterise the corrosion resistance in the steel sheets (Hot dip galvanizing of steel sheets) used in automotive industry. In fact, corrosion of automotive components by road salt is a widely known problem. The different parts under the car body and the interior surface of body panels suffer easily from the corrosive products deposited on roads and used mainly to melt snow. A comparison in a chemical investigation of the corrosion rate for base metals (without w...

  7. INCREASING STAMPING FORMABILITY OF LOW-CARBON COLD ROLLED THIN STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    I. Tatarkina

    2015-12-01

    Full Text Available The use of surfactant (épila was studied as a method for improving the cold-formability of steel sheets. The factors of the resulting effect were analyzed. Application of épila significantly reduces the surface roughness and decreases the stress concentrates. Epilam fills pores and microcracks, displaces moisture and gases, thereby reducing metal embrittlement. The application of épila pro-vides the highest category of drawing the low carbon sheet steel 08kp.

  8. Superior Electrical Contractors Inc. Information Sheet

    Science.gov (United States)

    Superior Electrical Contractors Inc. (the Company) is located in Boise, Idaho. The settlement involves renovation activities conducted at a property constructed prior to 1978, located in Boise, Idaho.

  9. Experimental characterization of microstructure development during loading path changes in bcc sheet steels

    NARCIS (Netherlands)

    Clausmeyer, T.; Gerstein, G.; Bargmann, S.; Svendsen, B.; van den Boogaard, Antonius H.; Zillmann, B.

    2013-01-01

    Interstitial free sheet steels show transient work hardening behavior, i.e., the Bauschinger effect and cross hardening, after changes in the loading path. This behavior affects sheet forming processes and the properties of the final part. The transient work hardening behavior is attributed to

  10. Boiling heat transfer during impingement of two or three pipe laminar jets onto moving steel sheet

    OpenAIRE

    Fujimoto, Hitoshi; Hayashi, Naoya; Nakahara, Junya; Morisawa, Kenta; Hama, Takayuki; Takuda, Hirohiko

    2016-01-01

    The impingement of pipe laminar jets is commonly used in run-out-table cooling in hot rolling mills. In this process, a moving hot steel sheet is cooled by pipe laminar array jets. When the spacing between two neighbor jets is small in the sheet width direction, flow interaction of cooling water on the sheet is inevitable, resulting in complex heat transfer phenomena. In the present study, the boiling heat transfer during the impingement of two or three pipe laminar jets onto a moving steel s...

  11. Study on antioxidant experiment on forged steel tube sheet and tube hole for steam generator

    International Nuclear Information System (INIS)

    Zong Hai; Wang Detai; Ding Yang

    2012-01-01

    Antioxidant experiment on forged steel tube sheet and tube hole for steam generator was studied and the influence of different simulated heat treatments on the antioxidant performance of tube sheet and tube hole was made. The influence of different antioxidant methods on the size of tube hole was drawn. Furthermore, the change of size and weight of 18MnD5 forged steel tube sheet on the condition of different simulated heat treatments was also studied. The analytical results have proved reference information for the use of 18MnD5 material and for key processes of processing tube hole and wearing and expanding U-style tube. (authors)

  12. Strategic surface topographies for enhanced lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten Sixten; Olsson, David Dam; Petrushina, Irina

    2010-01-01

    Strategic stainless steel surfaces have been developed for which the tribological properties are significantly improved for sheet-metal forming compared with the as-received surfaces. The improvements have been achieved by modification of the surface to promote Micro-Plasto Hydrodynamic Lubrication....... The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...

  13. Development of strategic surface topographies for lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten; Olsson, David Dam; Petrushina, Irina

    2004-01-01

    Strategic stainless steel surfaces have been developed by which the tribological properties are significantly improved for sheet metal forming compared to as received surfaces. The improvements have been achieved by modification of the surface in order to promote micro-plasto hydrodynamic....... The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...

  14. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

  15. Mechanism for selective growth in electrical steel

    Science.gov (United States)

    Oh, Eun Jee; Heo, Nam Hoe; Kwon, Se Kyun; Koo, Yang Mo

    2018-01-01

    Through the competitive selective growth process between {100}, {110}, and {111} grains during final annealing which is governed by the primary grain size and the surface segregation concentration of sulfur, the sharp {110} annealing texture can be developed in a C-and Al-free Fe-3%Si-0.1%Mn electrical steel. Generally, the selective growth of the {110} grains occurs actively under the low surface segregation concentration of sulfur. In spite of the surface energy disadvantage, the selective growth of a {hkl} grain can however occur, if the {hkl} grain size is larger than the critical grain size linearly proportional to the strip thickness.

  16. Reduction of core loss in non-oriented (NO) electrical steel by electroless-plated magnetic coating

    International Nuclear Information System (INIS)

    Chivavibul, Pornthep; Enoki, Manabu; Konda, Shigeru; Inada, Yasushi; Tomizawa, Tamotsu; Toda, Akira

    2011-01-01

    An important issue in development of electrical steels for core-laminated products is to reduce core loss to improve energy conversion efficiency. This is usually obtained by tailoring the composition, microstructure, and texture of electrical steels themselves. A new technique to reduce core loss in electrical steel has been investigated. This technique involves electroless plating of magnetic thin coating onto the surface of electrical steel. The material system was electroless Ni-Co-P coatings with different thicknesses (1, 5, and 10 μm) deposited onto the surface of commercially available Fe-3% Si electrical steel. Characterization of deposited Ni-Co-P coating was carried out using X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray (EDX) spectrometer. The deposited Ni-Co-P coatings were amorphous and composed of 56-59% Ni, 32-35% Co, and 8-10% P by mass. The effect of coatings on core loss of the electrical steel was determined using single sheet test. A core loss reduction of 4% maximum was achieved with the Ni-Co-P coating of 1 μm thickness at 400 Hz and 0.3 T. - Research Highlights: → New approach to reduce core loss of electrical steel by magnetic coating. → Ni-Co-P coating influences core loss of NO electrical steel. → Core loss increases in RD direction but reduces in TD direction.

  17. Numerical investigation of space charge electric field for a sheet ...

    Indian Academy of Sciences (India)

    Numerical investigation of space charge electric field for a sheet electron beam between two conducting planes. ARTI GOKHALE, PREETI VYAS, J PANIKAR, Y CHOYAL and K P MAHESHWARI. School of Physics, Devi Ahilya University, Khandwa Road, Indore 452 017, India. MS received 26 June 2000; revised 12 April ...

  18. Development of 780MPa grade gal annealed dual phase steel sheets for automobile

    Science.gov (United States)

    Jiang, Yinghua; Xie, Chunqian; Kuang, Shuang

    2018-01-01

    As the weight reduction of automotive body and crash safety become much more important factors, in an effort to satisfy these requirements, Shougang has developed 780MPa grade galvannealed dual phase steel sheet. Steel chemistry with low C and low Si was designed for good zinc wettability and spot weldability. And some of elements were added to improve the hole expansibility and work hardening capacity of steel as these effectively refine the microstructure and introduce retained austenite. Newly developed 780MPa grade galvannealed dual phase steels have a high yield strength and a good hole expansibility.

  19. Materials Comparison of Cutting Tools Functional Parts for Cutting of Electrical Engineering Sheets

    Directory of Open Access Journals (Sweden)

    Jan ZLÁMALÍK

    2012-06-01

    Full Text Available Paper concerns the comparison of functional materials parts of cutting tools used for the production of stator and rotor sheets in the electrical industry from point of view of their life. Alternatives and the properties of metal used for the production of stator and rotor components in electrical rotating machines are analysed. The main factors affecting the life of cutting tools of functional parts are analysed, one of the most important is the cutting tool functional parts material itself. Comparison of three variants of the cuttong tool funkcional parts material – 19 436 tool steel (chrome steel according to the Czech State Standard 41 9436, 19 830 high speed steel according to the Czech State Standard 41 9830 and a special powder metallurgy product – ledeburite tool steel Vanadis 10. Useful lifes of the functional components of individual cutting tools performances can be calculated from the theoretical lifes by their multiplying the coefficients of the tool design and the cutting edges shape complexity.

  20. Dimensional Analysis and Electric Potential Due to a Uniformly Charged Sheet

    Science.gov (United States)

    Aghamohammadi, Amir

    2011-01-01

    Dimensional analysis, superposition principle, and continuity of electric potential are used to study the electric potential of a uniformly charged square sheet on its plane. It is shown that knowing the electric potential on the diagonal and inside the square sheet is equivalent to knowing it everywhere on the plane of the square sheet. The…

  1. The analysis of spot welding joints of steel sheets with closed profile by ultrasonic method

    Directory of Open Access Journals (Sweden)

    Dariusz Ulbrich

    2015-11-01

    Full Text Available Resistance spot welding is widely used in the fabrication of vehicle bodies and parts of their equipment. The article presents the methodology and the results of non-destructive ultrasonic testing of resistance spot welded joints of thin steel sheet with closed profile. Non-destructive test results were verified on the basis of welded joint area after destructive testing. The obtained results were used to develop an assessment technique for spot welded joints of closed profile with steel sheet, which could be used in factories employing such joints. In addition, the article makes comparison between the costs of the developed assessment technique and currently used destructive method.

  2. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  3. The analysis of spot welding joints of steel sheets with closed profile by ultrasonic method

    OpenAIRE

    Dariusz Ulbrich; Jakub Kowalczyk; Marian Jósko; Jarosław Selech

    2015-01-01

    Resistance spot welding is widely used in the fabrication of vehicle bodies and parts of their equipment. The article presents the methodology and the results of non-destructive ultrasonic testing of resistance spot welded joints of thin steel sheet with closed profile. Non-destructive test results were verified on the basis of welded joint area after destructive testing. The obtained results were used to develop an assessment technique for spot welded joints of closed profile with steel shee...

  4. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    International Nuclear Information System (INIS)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-01-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  5. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    Energy Technology Data Exchange (ETDEWEB)

    Zu, Guoqing, E-mail: gz854@uowmail.edu.au [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zhang, Xiaoming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Wang, Yuqian [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yan, Yi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Li, Chengang; Cao, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Jiang, Zhengyi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

    2017-02-15

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  6. 78 FR 14270 - Stainless Steel Sheet and Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings

    Science.gov (United States)

    2013-03-05

    ... Strip in Coils From Mexico: Notice of Settlement of NAFTA Proceedings AGENCY: Import Administration... (NAFTA) binational dispute settlement panels. DATES: Effective Date: March 5, 2013. FOR FURTHER... stainless steel sheet and strip in coils from Mexico (SSSS from Mexico). See Stainless Steel Sheet and Strip...

  7. Innovative processing for improved electrical steel properties

    Directory of Open Access Journals (Sweden)

    Schneider, J.

    2010-10-01

    Full Text Available Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt % to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed that raises the silicon and/or aluminum concentration by surface deposition of silicon and/or aluminum on a low-Si/low-Al steel substrate, e.g. by a short immersion in a molten Al-Si bath, followed by its diffusion into the bulk during subsequent annealing. This diffusion substantially modifies the microstructural features and therefore affects the mechanical and magnetic properties. Results of research efforts to optimize this production route and to understand the mechanisms and effects of the structural changes are presented and discussed.Los aceros eléctricos se usan, normalmente, en la construcción de motores eléctricos y transformadores debido a sus suaves propiedades magnéticas. Una de las tendencias actuales es producir aceros con contenidos mayores de silicio y/o aluminio (por encima de un 3 %, en peso para reducir las pérdidas magnéticas a través del incremento de la resistividad eléctrica. Una de las desventajas de producir este tipo de aceros con altos contenidos de silicio y/o aluminio es el agrietamiento producido en el material durante el proceso de laminado en frío. Para incrementar el contenido de silicio y/o aluminio en aceros con bajos contenidos de estos elementos de aleación, se sugiere un procedimiento alternativo de producción que se basa, fundamentalmente, en depositar un recubrimiento rico en silicio y/o aluminio, en la superficie del acero. Por ejemplo, uno de los métodos utilizados es sumergir el material en una aleaci

  8. Dimensional Analysis and electric potential due to a uniformly charged sheet

    OpenAIRE

    Aghamohammadi, Amir

    2011-01-01

    Dimensional analysis, superposition principle, and continuity of electric potential are used to study electric potential of a uniformly charged square sheet at its plane. It is shown that knowing the electric potential on the diagonal and inside the square sheet is equivalent to knowing it everywhere on the plane of square sheet. Behavior of electric potential near the center of the square is obtained. Then exact solution for the electric potential at any point on the plane of the square shee...

  9. Design of Helical Self-Piercing Rivet for Joining Aluminum Alloy and High-Strength Steel Sheets

    International Nuclear Information System (INIS)

    Kim, W. Y.; Kim, D. B.; Park, J. G; Kim, D. H.; Kim, K. H.; Lee, I. H.; Cho, H. Y.

    2014-01-01

    A self-piercing rivet (SPR) is a mechanical component for joining dissimilar material sheets such as those of aluminum alloy and steel. Unlike conventional rivets, the SPR directly pierces sheets without the need for drilling them beforehand. However, the regular SPR can undergo buckling when it pierces a high-strength steel sheet, warranting the design of a helical SPR. In this study, the joining and forging processes using the helical SPR were simulated using the commercial FEM code, DEFORM-3D. High-tensile-strength steel sheets of different strengths were joined with aluminum alloy sheets using the designed helical SPR. The simulation results were found to agree with the experimental results, validating the optimal design of a helical SPR that can pierce high-strength steel sheets

  10. Influence of heat treatment on mechanical property of steel hollow sphere and its sheet construction

    Science.gov (United States)

    Yoshida, Yoshinori; Ozawa, Sho

    2017-10-01

    Heat treatments, water quenching and annealing, are performed on the metallic hollow spheres (MHS) made from steel with 4.0 mm in outer diameter. They are pierced then put on a piece of tungsten alloy wire for making a MHS thread. The thread is set in between two neighboring warps of the tungsten alloy and the thread is placed in a reticular pattern. The MHS fabric sheet which has plain weave structure is produced by the weaving process. Furthermore, a sandwich construction of the sheet with 2 sheets of aluminum plate. The influence of the heat treatments on difference of mechanical and energy absorption property are evaluated by mean of compression test for the sheet along with the thickness direction. In addition, an aluminum pipe is filled with a heat treated MHS sheet and compression test is performed for the pipe along the radial direction. Its difference of compression load and energy consumption property is investigated.

  11. Thermal stress for all-ceramics rolls used in molten metal to produce stable high quality galvanized steel sheet

    OpenAIRE

    Noda, Nao-Aki; Yamada, Masahiro; Sano, Yoshikazu; Sugiyama, Shigetada; Kobayashi, Shoichi

    2008-01-01

    The zinc coated steel sheet has been mostly used for automobile and other industries because of its high corrosion resistance. This paper deals with the development of new ceramics support roll used for a continuous galvanizing pot to manufacture stable galvanizing steel sheet. Usually stainless steel rolls coated by tungsten carbide are used to support and stabilize the strip in a continuous galvanizing pot, which is filled with molten zinc. However, corrosion and abrasion arise on the roll ...

  12. [Measurement of chemical agents in metallurgy field: electric steel plant].

    Science.gov (United States)

    Cottica, D; Grignani, E; Ghitti, R; Festa, D; Apostoli, P

    2012-01-01

    The steel industry maintains its important position in the context of the Italian production involving thousands of workers. The iron and steel processes are divided into primary steel industry, production of intermediate minerals, and secondary steel, scrap from the production of semi-finished industrial and consumer sector (metal inserted into components and metal used for dissipative uses, primarily coatings) and industrial waste. The paper presents the results of environmental monitoring carried out in some electric steel plant for the measurement of airborne chemicals that characterize the occupational exposure of workers employed in particular area like electric oven, to treatment outside the furnace, continuous casting area. For the sampling of the pollutants were used both personal and in fixed positions samplers. The pollutants measured are those typical of steel processes inhalable dust, metals, respirable dust, crystalline silica, but also Polycyclic Aromatic Hydrocarbons (PAH), polychlorinated dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs).

  13. THE IMPACT OF SELECTED TECHNOLOGICAL AND MATERIAL PARAMETERS ON THE STRENGTH OF ADHESIVE STEEL SHEETS JOINTS

    Directory of Open Access Journals (Sweden)

    Anna Rudawska

    2017-06-01

    Full Text Available The following paper analyses selected problems regarding the impact of technological parameters and type of adherend material on the strength of adhesive-bonded steel sheet joints. The subject of the test was a single-lap adhesive joint of S235JR steel sheet. Joints were formed on two types of substrates: with or without corrosion products on the surface. The surface of steel sheet adherends was pre-treated with three cleaning solutions: acetone, Wiko industrial degreasing agent and Cortanin F anti-corrosion agent, depend-ing on the state of the surface. Adhesive joints were formed with Epidian 53/ET/100:15 epoxy adhesive. The formed joints were subjected to one of three ageing variants: 14 days, two months and 3 months, which were followed by destructive testing to determine the shear strength of joints. The analysis of results ob-tained in tests indicates that the strength performance of adhesive joints of corrosion-free adherends was characterised by higher values than in corroded steel sheets, regardless of ageing time.

  14. Wear of soft tool materials in sliding contact with zinc coated steel sheet

    NARCIS (Netherlands)

    van der Heide, Emile; Burlat, M.; Bolt, P.J.; Schipper, Dirk J.

    2003-01-01

    In order to reduce costs of tooling for press operations, efforts are made to use alternative tool materials like wood or plastic. Friction and wear characteristics in sliding contact with zinc-coated steel sheet could, however, limit the applicability of these tool materials for automotive

  15. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...... Bending Under Tension tests. The overall results show that the methodology ensures satisfactory agreement between laboratory tests and production tests, although disagreement can occur, if tribological conditions are not the same in the two cases....

  16. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    Energy Technology Data Exchange (ETDEWEB)

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  17. Interface Structure and Bonding in Rapid Dissimilar FSSW of Al to Steel Automotive Sheet

    Science.gov (United States)

    Chen, Ying-Chun; Prangnell, Phil

    Producing robust friction stir spot welds (FSSW) between Al and steel sheet, with a cycle time short enough for industrial application, is extremely challenging. The problems with the conventional FSSW approach are discussed and a possible solution presented, termed "Abrasion Circle Friction Spot Welding" (ABC-FSSW). In ABC-FSW a probe tool is translated through a slight orbital path to abrade the steel surface over a swept circular area. It is shown that successful welds can be produced between Al-61111 and DC04 steel 1 mm sheets with a cycle time of less than one second, that exhibit very high failure loads and a nugget pullout fracture mode. No intermetallic reaction layer was formed at the joint interface. The mechanisms of weld formation are discussed.

  18. The role of textures in the forming of automotive sheet steels

    International Nuclear Information System (INIS)

    Sanak Mishra

    1996-01-01

    Crystallographic textures generally have a strong bearing on the drawability of sheet steels. Particularly in the case of automotive sheets, texture control is of paramount importance. In the last two decades, therefore, texture research has assumed much significance in the steel industry. X-ray diffraction continues to remain the most used tool for the study of textures. Early researches, from about 1940 to 1980, were invariably carried out by the pole figure method. However, for more quantitative results the ODF (Orientation Distribution Functions) analysis technique was developed. Since 1980, the ODF analysis has come to be used extensively. In the present paper, several unique features of textures in automotive grade deep drawing steels, as revealed from X-ray ODFS, will be presented. The relative importance of the various textural components with respect to forming will also be dealt with

  19. Manufacturing prepainted steel sheet by electron beam curing

    International Nuclear Information System (INIS)

    Oka, Joji

    1987-01-01

    Several advantages are offered by electron beam curing. A formidably hard and stain resistant paint film which is difficult to obtain by heat curing paint is developed. As a result, a unique new prepainted steel is produced. Four technologies are involved: development high-quality paint, selection of optimum electron beam processor, technology to control electron beam processing atmosphere and secondary X-ray shield technology. These technologies are described in detail. (A.J.)

  20. Reduction of cross section area at fracture in tensile test: measurement and applications for flat sheet steels

    Science.gov (United States)

    Larour, P.; Freudenthaler, J.; Weissböck, T.

    2017-09-01

    This contribution deals with the use of maximum thinning and reduction of sample cross section area at fracture after tensile testing and applications for industrial flat sheet steels. Although included in all usual tensile testing standards, this mechanical property (“Z-value”) has long been neglected for flat sheet materials. It happens however to include some most valuable information on local ductility at fracture of sheet steels. This is increasingly needed for a more suitable description and ranking of newly developed advanced high strength sheet steels with regard to local ductility (stretch-flangeability, bendability, crash-ability) versus global ductility (deep-drawability). It is shown in this investigation that the ISO16630 punched and milled hole expansion ratio correlates linearly with the relative thickness reduction at fracture. A classification of cold rolled AHSS-UHSS sheet steels is attempted by plotting the relative thickness & area reduction at fracture vs. uniform and fracture elongation.

  1. AIS/DOE Technology Roadmap Program: Strip Casting: Anticipating New Routes To Steel Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Prof. Alan W. Camb; Prof. Anthony Rollett

    2001-08-31

    To determine the potential for strip casting in the steel industry and to develop the fundamental knowledge necessary to allow the role of strip casting in the modern steel industry to be understood. Based upon a study of carbon steel strip castings that were either produced for the program at British Steel or were received from a pre-commercial production machine, the following conclusions were made. Strip casting of carbon steels is technically feasible for sheet material from slightly less than 1 mm thick to 3 mm thick, and, assuming that it is economically viable, it will be first applied in carbon steel markets that do not require stringent surface quality or extensive forming. The potential of strip casting as a casting process to be developed for steel castings is very high as the cast strip has some very novel characteristics. Direct cast carbon strip has better surface quality, shape and profile than any other casting process currently available. The more rapidly solidified structure of direct cast strip tends to be strong with low ductility; however, with adequate thermal treatment, it is possible to develop a variety of properties from the same grade. The process is more amenable at this time to production tonnages per year of the order of 500,000 tons and as such will first find niche type applications. This technology is an additional technology for steel production and will be in addition to, rather than a replacement for, current casting machines.

  2. Microstructural investigations of the trimmed edge of DP980 steel sheets

    Science.gov (United States)

    Bhattacharya, S.; Green, D. E.; Sohmshetty, R.; Alpas, A. T.

    2017-10-01

    In order to reduce vehicle weight while maintaining crashworthiness, advanced high strength steels (AHSSs), such as DP980, are extensively used for manufacturing automotive body components. During trimming operations, the high tensile strength of DP980 sheets tends to cause damage of the trim edge of D2 die inserts, which result in deterioration of the edge quality. The objective of this work is to study the damage microstructures at the trimmed edge of DP980 steel sheets as a function of the number of trimming cycles. A mechanical press equipped with AISI D2 tool steel inserts was used to continuously trim 1.4 mm thick sheets of DP980 at a rate of 30 strokes/min. Cross-sectional SEM images of the trimmed edges revealed that the sheared edge quality of the DP980 sheets decreased, indicated by an increase in the burr width, with an increase in the number of trims from 40,000 to 70,000. Plastic strains were estimated using the displacements of the martensite plates within plastic flow fields of ferrite. Site-specific cross-sectional TEM samples, excised from the trimmed edge using the in-situ `lift-out' technique by focused ion-beam (FIB)-milling, revealed cracking at the ferrite/martensite interfaces after 70,000 cycles indicating an increase in the depth of deformation zone possibly due to trimming with a chipped and blunted die edge.

  3. Properties of hot-rolled sheets from ferritic steel with increased strength

    Science.gov (United States)

    Perlovich, Yu.; Isaenkova, M.; Dobrokhotov, P.; Stolbov, S.; Bannykh, O.; Bannykh, I.; Antsyferova, M.

    2017-10-01

    Sheets from ferritic steel 3 mm thick with increased strength after thermal hardening were studied by use of various X-ray methods and mechanical testing. Rolling of steel was carried out at 1100°C with rather great reductions per pass, so that plastic deformation of metal spread by the significant distance from the surface. The texture of sheet proved to have two sharply different layers: the inner layer of ˜40% thick with the usual rolling texture of BCC metals and the external layer with the rolling texture of FCC metals. At that, within the intermediate layer the texture is weakened. Texture formation within the external layer is conditioned by the process of dynamical deformation ageing: interstitial impurities from atmosphere block dislocations, prevent from their slip and at increased temperatures promote their collective climb. As a result, the direction of lattice rotation as well as the final rolling texture change. Due to texture layering, by impact testing of the sheet the plane of crack propagation must be changed when this crack reaches the inner layer, and then an additional energy for its further movement is required. Thermal hardening of the sheet retains the type of rolling texture, though results in some its scattering, but at the same time the breaking point of steel grows twice owing to formation of intermetallic particles.

  4. Characterization of the behaviour of electro-galvanised steel sheets in terms of corrosion

    International Nuclear Information System (INIS)

    Finoly, Guylene

    1992-01-01

    This research thesis reports the development of a test method for the characterization of the behaviour of electro-galvanised steel sheets (i.e. zinc coated steel sheets as those used in the automotive industry) with respect to corrosion, and the definition of a classification of these materials with respect to their surface activity. After an overview of the different existing methods of determination of corrosion rate, the author reports the development of an experimental device adapted to the electrochemical study of electro-galvanised sheets, i.e. adapted to their low thickness (0,7 mm) and coating characteristics (10 μm thick). This device is then used in the case of solid zinc. The authors reports the study of the behaviour of sheets in a NaCl solution in order to meet industrial conditions used to activate the surface before the phosphate conversion process which aims at ensuring paint adherence. A test is proposed and validated by comparison with other electrochemical or chemical methods, and used to study the behaviour of electro-galvanised sheets submitted to a phosphate conversion coating process [fr

  5. A new specimen for out-of-plane shear strength of advanced high strength steel sheets

    Science.gov (United States)

    Gu, B.; He, J.; Li, S. H.; Zhao, Y. X.; Li, Y. F.; Zeng, D.; Xia, Z. C.; Lin, Z. Q.

    2017-09-01

    Compared with the conventional steels, “shear fracture” is one of the main issues for advanced high strength steels (AHSS). Due to rolling, anisotropy is an intrinsic property for sheet metals. Not only the plastic responses of sheet metals but also the fracture strengths are orientation dependent. In the small radius forming process, for example, the stretch-bending deformation of sheet metals under small radius condition, the normal stress cannot be neglected. Three-dimensional loading condition constructs complex shear stress states of sheet metals especially the out-of-plane shear stress. The out-of-plane performance must be considered in order to better understand the “shear fracture” phenomenon of AHSS. Compared to in-plane shear test, the out-of-plane shear test is more difficult to carry out due to the severe restriction of the dimensions in the thickness direction. In this paper, a new specimen is presented for out-of-plane shear test. Failure of the specimen occurs in shear between two centrally located notches machined halfway through its thickness from opposing sides. Meanwhile, the finite element (FE) model and possible failure modes of this specimen are investigated in detail. At last, brief experimental results between out-of-plane shear fracture strength and the in-plane shear fracture strength are compared for DP980 sheets.

  6. SPR Characteristics Curve and Distribution of Residual Stress in Self-Piercing Riveted Joints of Steel Sheets

    OpenAIRE

    Haque, Rezwanul; Wong, Yat C.; Paradowska, Anna; Blacket, Stuart; Durandet, Yvonne

    2017-01-01

    Neutron diffraction was used to describe the residual stress distributions in self-piercing riveted (SPR) joints. The sheet material displayed a compressive residual stress near the joint, and the stress gradually became tensile in the sheet material far away from the joint. The stress in the rivet leg was lower in the thick joint of the softer steel sheet than in the thin joint of the harder steel sheet. This lower magnitude was attributed to the lower force gradient during the rivet flaring...

  7. Two-scale approach to dynamic localization failure of AISI 316H stainless steel sheets

    Directory of Open Access Journals (Sweden)

    Gambin W.

    2008-01-01

    Full Text Available Dynamic localization failure of a thin sheet made of AISI 316H steel is considered on the macroscopic and mesoscopic level for proportional and nonproportional stress paths. On the macroscopic level, we propose: (1 the replacement of time as independent variable by a function of plastic dissipation and (2 dependence of the initial equivalent yield stress on stress rate. On the mesoscopic level - the regularized Schmid model for description of the single grain behavior is used and the polycrystalline yield surface generated by the texture development enables to improve the Forming Limit Diagrams for the sheet element.

  8. Surface modification of steels by electrical discharge treatment in electrolyte

    International Nuclear Information System (INIS)

    Krastev, D.; Paunov, V.; Yordanov, B.; Lazarova, V.

    2013-01-01

    Full text: In this work are discussed some experimental data about the influence of applied electrical discharge treatment in electrolyte on the surface structure of steels. The electrical discharge treatment of steel surface in electrolyte gives a modified structure with specific combination of characteristics in result of nonequilibrium transformations. The modification goes by a high energy thermal process in a very small volume on the metallic surface involving melting, vaporisation, activation and alloying in electrical discharges, and after that cooling of this surface with high rate in the electrolyte. The surface layers obtain a different structure in comparison with the metal matrix and are with higher hardness, wear resistance and corrosion resistance. key words: surface modification, electrical discharge treatment in electrolyte, steels

  9. Fact Sheet - Final Air Toxics Rule for Steel Pickling and HCI Process Facilities and Hydrochloric Acid Regeneration Plants

    Science.gov (United States)

    Fact Sheet summarizing the main points of the national emssions standard for hazaradous air pollutants (NESHAP) for Steel Pickling— HCl Process Facilities and Hydrochloric Acid Regeneration Plants as promulgated on June 22, 1999.

  10. Texture evolution in thin-sheets on AISI 301 metastable stainless steel under dynamic loading

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.Y. [Posco Steels, Pohan, South Korea (Korea, Republic of); Kozaczek, K. [Oak Ridge National Lab., TN (United States); Kulkarni, S.M. [TRW Vehicle Safety Systems, Mesa, AZ (United States); Bastias, P.C.; Hahn, G.T. [Vanderbilt Univ., Nashville, TN (United States)

    1995-05-08

    The evolution of texture in thin sheets of metastable austenitic stainless steel AISI 301 is affected by external conditions such as loading rate and temperature, by inhomogeneous deformation phenomena such as twinning and shear band formation, and by the concurent strain induced phase transformation of the retained austenitc ({gamma}) into martensite ({alpha}). The present paper describes texture measurements on different gauges of AISI 301 prior and after uniaxial stretching under different conditions.

  11. The Effect of Grinding and Polishing Procedure of Tool Steels in Sheet Metal Forming

    DEFF Research Database (Denmark)

    Lindvall, F.; Bergström, J.; Krakhmalev, P.

    2010-01-01

    The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface ...... 40 and Vanadis 6 and up to ten different grinding and polishing treatments were tested against AISI 316 stainless steel. The tests showed that an optimum surface preparation might be found at the transition between abrasive and adhesive wear.......The surface finish of tools in sheet metal forming has a large influence on the performance of the forming tool. Galling, concern of wear in sheet metal forming, is a severe form of adhesive wear where sheet material is transferred on to the tool surface. By polishing the tools to a fine surface...... finish, material pick-up has traditionally been reduced, but some surface preparations withstand adhesive wear better. To investigate the effect on galling performance of different surface preparations lubricated tests have been performed using a strip reduction rig. Two different tool materials, Vancron...

  12. Characterizing Grain-Oriented Silicon Steel Sheet Using Automated High-Resolution Laue X-ray Diffraction

    Science.gov (United States)

    Lynch, Peter; Barnett, Matthew; Stevenson, Andrew; Hutchinson, Bevis

    2017-11-01

    Controlling texture in grain-oriented (GO) silicon steel sheet is critical for optimization of its magnetization performance. A new automated laboratory system, based on X-ray Laue diffraction, is introduced as a rapid method for large scale grain orientation mapping and texture measurement in these materials. Wide area grain orientation maps are demonstrated for both macroetched and coated GO steel sheets. The large secondary grains contain uniform lattice rotations, the origins of which are discussed.

  13. Newly developed electrical steel for high-frequency use

    Science.gov (United States)

    Komatsubara, M.; Sadahiro, K.; Kondo, O.; Takamiya, T.; Honda, A.

    2002-04-01

    For high-frequency appliances, a new magnetic material was developed, and its properties were investigated and compared with conventional electrical steel and 6.5% Si steel. The new material has extremely low iron loss at high frequencies over 5 kHz as well as 6.5% Si steel, which was obtained by increasing electric resistivity, or by reducing its eddy current loss. Generally, increasing resistivity makes steels brittle and deteriorates their workability. However, the developed material showed a good workability with the effect of Cr addition. This material has a good property of pulse response, and also showed an excellent performance for power electronics device using an active filter operated at 15 kHz.

  14. Correlation of magnetic properties with deformation in electrical steels

    Science.gov (United States)

    Papadopoulou, S.

    2016-03-01

    This paper investigates the utilization of magnetic Barkhausen Noise (MBN) and hysteresis loops methods for the non-destructive characterization of deformed electrical steel samples. For this reason electrical steel samples were subjected to uniaxial tensile tests on elastic and plastic region of deformations. Both the MBN and hysteresis loops were measured. The results shown a strong degradation of the magnetic properties on plastically strains. This was attributed to the irreversible movement of the magnetic domain walls, due to the presence of high dislocation density. The resulting magnetic properties were further evaluated by examining the microstructure of the deformed samples by using scanning electron microscopy.

  15. Magnetic and electrical properties of ITER vacuum vessel steels

    International Nuclear Information System (INIS)

    Mergia, K.; Apostolopoulos, G.; Gjoka, M.; Niarchos, D.

    2007-01-01

    Full text of publication follows: Ferritic steel AISI 430 is a candidate material for the lTER vacuum vessel which will be used to limit the ripple in the toroidal magnetic field. The magnetic and electrical properties and their temperature dependence in the temperature range 300 - 900 K of AISI 430 ferritic stainless steels are presented. The temperature variation of the coercive field, remanence and saturation magnetization as well as electrical resistivity and the effect of annealing on these properties is discussed. (authors)

  16. Consequences of magnetic aging for iron losses in electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Campos, Marcos F. de [Inmetro -Dimci/Dimat, Av. Nossa Senhora das Gracas 50 Xerem, Duque de Caxias, RJ 25250-020 (Brazil)]. E-mail: mfdcampo@uol.com.br; Emura, Marilia [GlobalMag, Sao Paulo, SP (Brazil); Landgraf, Fernando J.G. [Instituto de Pesquisas Tecnologicas-IPT, Av. Professor Almeida Prado 532, Sao Paulo, SP 05508-901 (Brazil)

    2006-09-15

    Electrical steels, when submitted to operation, present continuous decrease of their magnetic properties, depending on the carbon content. This effect is attributed to the increase of the size of carbides, a process also known as coarsening or Ostwald Ripening. Loss separation can offer a better understanding of this phenomenon. Experimental results show that all effect of aging is inside the hysteresis loss component, with the excess losses unaffected. The carbon content in electrical steels should be less than 25 ppm to avoid magnetic aging.

  17. Development of a test method for determining the cracking susceptibility of resistance spot welded high strength steel sheets

    OpenAIRE

    Rethmeier, Michael; Suwala, Hubert

    2014-01-01

    In this study a test method for determining the cracking susceptibility of resistance spot welded high strength steel sheets was investigated. The development of a suitable test procedure is based on the External-Loaded Hot Crack Test (PVC-Test). The test modification for resistance spot welding contains a constant tensile force load. The test method for determining the cracking susceptibility was experimentally verified for a high strength steel, a transformation induced plasticity steel (TR...

  18. Fabrication of Hadfield-Cored Multi-layer Steel Sheet by Roll-Bonding with 1.8-GPa-Strength-Grade Hot-Press-Forming Steel

    Science.gov (United States)

    Chin, Kwang-Geun; Kang, Chung-Yun; Park, Jaeyeong; Lee, Sunghak

    2018-03-01

    An austenitic Hadfield steel was roll-bonded with a 1.8-GPa-strength-grade martensitic hot-press-forming (HPF) steel to fabricate a multi-layer steel (MLS) sheet. Near the Hadfield/HPF interface, the carburized and decarburized layers were formed by the carbon diffusion from the Hadfield (1.2%C) to HPF (0.35%C) layers, and could be regarded as kinds of very thin multi-layers of 35 μm in thickness. The tensile test and fractographic data indicated that the MLS sheet was fractured abruptly within the elastic range by the intergranular fracture occurred in the carburized layer. This was because C was mainly segregated at prior austenite grain boundaries in the carburized layer, which weakened grain boundaries to induce the intergranular fracture. In order to solve the intergranular facture problem, the MLS sheet was tempered at 200 °C. The stress-strain curve of the tempered MLS sheet lay between those of the HPF and Hadfield sheets, and a rule of mixtures was roughly satisfied. Tensile properties of the MLS sheet were dramatically improved after the tempering, and the intergranular fracture was erased completely. In particular, the yield strength up to 1073 MPa along with the high strain hardening and excellent ductility of 32.4% were outstanding because the yield strength over 1 GPa was hardly achieved in conventional austenitic steels.

  19. Prediction of hole expansion ratio for various steel sheets based on uniaxial tensile properties

    Science.gov (United States)

    Kim, Jae Hyung; Kwon, Young Jin; Lee, Taekyung; Lee, Kee-Ahn; Kim, Hyoung Seop; Lee, Chong Soo

    2018-01-01

    Stretch-flangeability is one of important formability parameters of thin steel sheets used in the automotive industry. There have been many attempts to predict hole expansion ratio (HER), a typical term to evaluate stretch-flangeability, using uniaxial tensile properties for convenience. This paper suggests a new approach that uses total elongation and average normal anisotropy to predict HER of thin steel sheets. The method provides a good linear relationship between HER of the machined hole and the predictive variables in a variety of materials with different microstructures obtained using different processing methods. The HER of the punched hole was also well predicted using the similar approach, which reflected only the portion of post uniform elongation. The physical meaning drawn by our approach successfully explained the poor HER of austenitic steels despite their considerable elongation. The proposed method to predict HER is simple and cost-effective, so it will be useful in industry. In addition, the model provides a physical explanation of HER, so it will be useful in academia.

  20. Effect of non-metallic precipitates and grain size on core loss of non-oriented electrical silicon steels

    Science.gov (United States)

    Wang, Jiayi; Ren, Qiang; Luo, Yan; Zhang, Lifeng

    2018-04-01

    In the current study, the number density and size of non-metallic precipitates and the size of grains on the core loss of the 50W800 non-oriented electrical silicon steel sheets were investigated. The number density and size of precipitates and grains were statistically analyzed using an automatic scanning electron microscope (ASPEX) and an optical microscope. Hypothesis models were established to reveal the physical feature for the function of grain size and precipitates on the core loss of the steel. Most precipitates in the steel were AlN particles smaller than 1 μm so that were detrimental to the core loss of the steel. These finer AlN particles distributed on the surface of the steel sheet. The relationship between the number density of precipitates (x in number/mm2 steel area) and the core loss (P1.5/50 in W/kg) was regressed as P1.5/50 = 4.150 + 0.002 x. The average grain size was approximately 25-35 μm. The relationship between the core loss and grain size (d in μm) was P1.5/50 = 3.851 + 20.001 d-1 + 60.000 d-2.

  1. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    Science.gov (United States)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  2. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    International Nuclear Information System (INIS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-01-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides

  3. Thin-Sheet zinc-coated and carbon steels laser welding

    International Nuclear Information System (INIS)

    Pecas, P.; Gouveia, H.; Quintino, L.

    1998-01-01

    This paper describes the results of a research on CO 2 laser welding of thin-sheet carbon steels (Zinc-coated and uncoated), at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignment, and zinc-coated laser welding defects like porous and zinc ventilation. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion test. (Author) 8 refs

  4. Tribological study in roll forming of lean duplex stainless steel sheets

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

    2012-01-01

    are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work....... Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

  5. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  6. The Influence of the Loading Rate on the Mechanical Properties of Drawing Steel Sheet

    Directory of Open Access Journals (Sweden)

    Buršák, M.

    2006-01-01

    Full Text Available The paper analyzes the influence of the loading rate in the interval from 1 to 1000 mm/min on the mechanical properties of drawing steel sheet H260LAD with the gauge of 1 mm, used for the manufacture of automotive parts, under tension and bending conditions. It describes the aspects of material characteristics under tension and bending conditions, while bending tests were made on notched specimens (a modified impact bending test. The paper presents knowledge that using a modified notch toughness test it is possible to achieve the pressability (formability characteristics corresponding to dynamic strain rates even under the static loading.

  7. Development of high strength steel sheets for crashworthiness; Shototsu anzen`yo kokyodo usu koban no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Fukui, K.; Yamamoto, M.; Mizui, N.; Hirose, Y.; Kojima, K. [Sumitomo Metal Industries, Ltd. Osaka (Japan)

    1997-10-01

    For frontal or rear members of automotive body, the most suitable high strength steel was investigated. Dynamic tensile test at strain-rate of 2000/s and crash test of hat-shape column at 4m/s were conducted for steel sheets with tensile strength ranging from 290 to 980 MPa. Dynamic tensile strength increases with increasing static one but the ratio of dynamic tensile strength to static one decreases. Tensile strength remarkably affects crash energy absorption of column and TRIP steel is superior to other steels with same tensile strength. 7 refs., 16 figs., 1 tab.

  8. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  9. Observations on the electrical resistivity of steel fibre reinforced concrete

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Geiker, Mette Rica; Edvardsen, Carola

    2014-01-01

    Steel fibre reinforced concrete (SFRC) is in many ways a well-known construction material, and its use has gradually increased over the last decades. The mechanical properties of SFRC are well described based on the theories of fracture mechanics. However, knowledge on other material properties...... fraction and the moisture content of the SFRC on its electrical resistivity. The electrical resistivity was measured by alternating current (AC) at 126 Hz. Moreover, an analytical model for the prediction of the electrical resistivity of SFRC is presented. The analytical model is capable of predicting...

  10. Stress and deformation of ceramic rolls to produce high quality zinc coated steel sheet

    Science.gov (United States)

    Sakai, Hiromasa; Noda, Nao-Aki; Sano, Yoshikazu; Takase, Yasushi; Zhang, Guowei

    2017-05-01

    Several ceramic rolls can be used efficiently to produce high quality zinc coated steel sheet used for automobiles. Those ceramics rolls may provide a longer life and reduce the cost for the maintenance because of its large heat resistance and large wear resistance. One example may be seen in sink rolls used in molten zinc bath to manufacture zinc coated steel sheet. Since the rolls are subjected to large thermal stress and mechanical loading, care should be taken for the risk of fracture due to the ceramic brittleness. Moreover, since the sleeve and shafts can be connected only by using small shrink fitting ratio, another failure risk should be considered for the separation of those components [25, 26]. In this paper, therefore, the mechanical and thermal stress and separation condition will be investigated considering the separation of the connected portion. Here, by using the finite volume method the heat transfer coefficient is discussed and by using the finite element method the thermal stress is considered.

  11. Characterisation of organic thin film coatings on automobile steel sheets by photothermal methods

    Energy Technology Data Exchange (ETDEWEB)

    Orth, T. [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Fluegge, W. [Salzgitter Mannesmann Forschung GmbH, Salzgitter (Germany); Gibkes, J. [Ruhr-Univ. Bochum (Germany). AG FestKoerperSpektroskopie

    2006-07-01

    In the nineties, the first generation of organic thin film coatings for corrosion protection of zinc-coated thin sheet steel have been introduced. The coating typically consists of a suspension of small zinc particles, embedded in a polymer matrix. In the scope of quality control, the characterisation of the resulting layer structure is of great interest, comprising not only a constant layer thickness and a local homogeneity of the coating, but also the depth distribution of the particles within the layer. Especially the latter parameter does have a direct influence on the spot weldability of the steel sheets. The present work shows, how photothermal methods like modulated infrared radiometry and photoacoustics can be used for a successful depth profiling of the thin film coatings. The sample surface is periodically heated using an intensitymodulated laser beam, and a thermal wave is induced in the layer system. By variation of the modulation frequency of the laser beam, the thermal diffusion length and, as a consequence, the penetration depth of the thermal wave can be adjusted. By a suitable evaluation of the amplitude and phase lag signals as a function of the modulation frequency, accurate depth profiling has been realized which can be used for a very reliable prediction of the welding properties of the product. In the first investigations, artificial samples with well defined extreme distributions of the particles have been analyzed, and in a second step, an evaluation strategy has been developed for real production samples. (orig.)

  12. New types of coating systems for steel sheets by high-rate evaporation in combination with plasma processes

    Energy Technology Data Exchange (ETDEWEB)

    Scheffel, B.; Metzner, C. [Fraunhofer-Institut fuer Elektronenstrahl und Plasmatechnik (FEP), Dresden (Germany); Ehlers, K.D. [Salzgitter AG Stahl und Technologie (Germany); Schuhmacher, B. [Dortmunder Oberflaechencentrum GmbH, Dortmund (Germany); Flossdorf, F.J.; Steinbeck, G. [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany); Steffen, R. [Stahlwerke Bremen GmbH (Germany); Hagler, J. [voestalpine Stahl GmbH, Linz (Austria)

    2002-03-01

    High-rate evaporation in combination with plasma processes is a promising approach to obtain new types of steel sheet coating with improved corrosion resistance and application properties. To estimate the potential for the application of PVD-coatings (physical vapour deposition) different coating systems for steel sheet as well as for hot-dip or electro-galvanized steel sheet were designed. The samples were produced on a laboratory scale using PVD processes with very high deposition rates (in the order of 1 {mu}m s{sup -1}) as well as high-power plasma processes for the pre-treatment. The relationship between the composition, microstructure and properties of the coating systems, in particular concerning corrosion protection, abrasion during forming, phosphating and paint adhesion, were studied. It was found that the corrosion resistance of galvanized steel sheets can be considerably improved by vapour deposition of metal or inorganic films with a thickness of several hundred nanometers. Investigations on vapour deposition of titanium and stainless steel coatings on steel sheets, for applications in a severely corrosive environment, showed that the corrosion resistance in relation to the coating thickness can be significantly enhanced by means of plasma activation during the vapour deposition process. Finally, an outlook on possible industrial applications including an estimation of the process costs will be presented. For certain coating systems the results look promising. Consequently, these particular coating systems will be investigated in more detail by means of using a large-scale in-line deposition plant for metallic strips and sheets. (orig.)

  13. Experimental Investigation on Micro-Welding of Thin Stainless Steel Sheet by Fiber Laser

    OpenAIRE

    Mohd I.S. Ismail; Yasuhiro Okamoto; Akira Okada; Yoshiyuki Uno

    2011-01-01

    Problem statement: The miniaturization of components plays an important role for manufacturing in electrical and electronic industries. Therefore, the joining technology of thin metal sheets has been strongly required. Laser welding with micro-beam and high-speed scanning is a promising solution in micro-welding, because it has high-potential advantages in welding heat sensitive components with precise control of heat input and minimal thermal distortion. Approach: In this study, the characte...

  14. SPR Characteristics Curve and Distribution of Residual Stress in Self-Piercing Riveted Joints of Steel Sheets

    Directory of Open Access Journals (Sweden)

    Rezwanul Haque

    2017-01-01

    Full Text Available Neutron diffraction was used to describe the residual stress distributions in self-piercing riveted (SPR joints. The sheet material displayed a compressive residual stress near the joint, and the stress gradually became tensile in the sheet material far away from the joint. The stress in the rivet leg was lower in the thick joint of the softer steel sheet than in the thin joint of the harder steel sheet. This lower magnitude was attributed to the lower force gradient during the rivet flaring stage of the SPR process curve. This study shows how the residual stress results may be related to the physical occurrences that happened during joining, using the characteristics curve. The study also shows that neutron diffraction technique enabled a crack in the rivet tip to be detected which was not apparent from a cross-section.

  15. Orientation Dependence of Cracking in Hot-Dip Zn-Al-Mg Alloy Coatings on a Sheet Steel

    Science.gov (United States)

    Park, Y. B.; Kim, I. G.; Kim, S. G.; Kim, W. T.; Kim, T. C.; Oh, M. S.; Kim, J. S.

    2017-03-01

    The present study was aimed at investigating a basic cause of cracking in hot-dip Zn-Al-Mg alloy coatings on an extra deep drawing quality sheet steel. The electron backscattering diffraction technique was employed to examine the crystallographic planes of the cracks generated before and after bending deformation of the coated steel sheets. It was clarified that the occurrence of cracking in the Zn-Al-Mg alloy coatings absolutely depends on the orientation of the primary Zn and eutectic Zn alloy phases. Finally, a cracking mechanism was proposed on the basis of the anisotropy of thermal expansion and the Young's modulus in the phases constituting the coatings.

  16. Microstructural and Mechanical Study of Press Hardening of Thick Boron Steel Sheet

    Science.gov (United States)

    Pujante, J.; Garcia-Llamas, E.; Golling, S.; Casellas, D.

    2017-09-01

    Press hardening has become a staple in the production of automotive safety components, due to the combination of high mechanical properties and form complexity it offers. However, the use of press hardened components has not spread to the truck industry despite the advantages it confers, namely affordable weight reduction without the use of exotic materials, would be extremely attractive for this sector. The main reason for this is that application of press hardened components in trucks implies adapting the process to the manufacture of thick sheet metal. This introduces an additional layer of complexity, mainly due to the thermal gradients inside the material resulting in though-thickness differences in austenitization and cooling, potentially resulting in complex microstructure and gradient of mechanical properties. This work presents a preliminary study on the press hardening of thick boron steel sheet. First of all, the evolution of the sheet metal during austenitization is studied by means of dilatometry tests and by analysing the effect of furnace dwell time on grain size. Afterwards, material cooled using different cooling strategies, and therefore different effective cooling rates, is studied in terms of microstructure and mechanical properties. Initial results from finite element simulation are compared to experimental results, focusing on the phase composition in through thickness direction. Results show that industrial-equivalent cooling conditions do not lead to gradient microstructures, even in extreme scenarios involving asymmetrical cooling.

  17. TSCA Chemical Data Reporting Fact Sheet: Reporting for Electricity Generating Sites

    Science.gov (United States)

    This fact sheet provides information on existing Chemical Data Reporting (CDR) rule requirements related to the reporting of chemical substances manufactured during operations conducted at electricity generating sites, such as utilities.

  18. 76 FR 77013 - Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning...

    Science.gov (United States)

    2011-12-09

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium-Coated Steel Sheet From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping Duty... order on tin- and chromium-coated steel sheet from Japan would be likely to lead to continuation or...

  19. 76 FR 31633 - Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the...

    Science.gov (United States)

    2011-06-01

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium... Tin- and Chromium-Coated Steel Sheet from Japan AGENCY: United States International Trade Commission... the antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely to lead...

  20. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  1. Microstructural Developments Leading to New Advanced High Strength Sheet Steels: A Historical Assessment of Critical Metallographic Observations

    Energy Technology Data Exchange (ETDEWEB)

    Matlock, David K [CSM/ASPPRC; Thomas, Larrin S [CSM/ASPPRC; Taylor, Mark D [CSM/ASPPRC; De Moor, Emmanuel [CSM/ASPPRC; Speer, John G [CSM/ASPPRC

    2015-08-03

    In the past 30+ years significant advancements have been made in the development of higher strength sheet steels with improved combinations of strength and ductility that have enabled important product improvements leading to safer, lighter weight, and more fuel efficient automobiles and in other applications. Properties of the primarily low carbon, low alloy steels are derived through careful control of time-temperature processing histories designed to produce multiphase ferritic based microstructures that include martensite and other constituents including retained austenite. The basis for these developments stems from the early work on dual-phase steels which was the subject of much interest. In response to industry needs, dual-phase steels have evolved as a unique class of advanced high strength sheet steels (AHSS) in which the thermal and mechanical processing histories have been specifically designed to produce constituent combinations for the purpose of simultaneously controlling strength and deformation behavior, i.e. stress-strain curve shapes. Improvements continue as enhanced dual-phase steels have recently been produced with finer microstructures, higher strengths, and better overall formability. Today, dual phase steels are the primary AHSS products used in vehicle manufacture, and several companies have indicated that the steels will remain as important design materials well into the future. In this presentation, fundamental results from the early work on dual-phase steels will be reviewed and assessed in light of recent steel developments. Specific contributions from industry/university cooperative research leading to product improvements will be highlighted. The historical perspective provided in the evolution of dual-phase steels represents a case-study that provides important framework and lessons to be incorporated in next generation AHSS products.

  2. An electrically resistive sheet of glial cells for amplifying signals of neuronal extracellular recordings

    Science.gov (United States)

    Matsumura, R.; Yamamoto, H.; Niwano, M.; Hirano-Iwata, A.

    2016-01-01

    Electrical signals of neuronal cells can be recorded non-invasively and with a high degree of temporal resolution using multielectrode arrays (MEAs). However, signals that are recorded with these devices are small, usually 0.01%-0.1% of intracellular recordings. Here, we show that the amplitude of neuronal signals recorded with MEA devices can be amplified by covering neuronal networks with an electrically resistive sheet. The resistive sheet used in this study is a monolayer of glial cells, supportive cells in the brain. The glial cells were grown on a collagen-gel film that is permeable to oxygen and other nutrients. The impedance of the glial sheet was measured by electrochemical impedance spectroscopy, and equivalent circuit simulations were performed to theoretically investigate the effect of covering the neurons with such a resistive sheet. Finally, the effect of the resistive glial sheet was confirmed experimentally, showing a 6-fold increase in neuronal signals. This technique feasibly amplifies signals of MEA recordings.

  3. Behaviors of Deformation, Recrystallization and Textures Evolution of Columnar Grains in 3%Si Electrical Steel Slabs

    Directory of Open Access Journals (Sweden)

    SHAO Yuan-yuan

    2017-11-01

    Full Text Available The behaviors of deformation and recrystallization and textures evolution of 3% (mass fraction Si columnar-grained electrical steel slabs were investigated by electron backscatter diffractometer technique and X-ray diffraction. The results indicate that the three columnar-grained samples have different initial textures with the long axes arranged along rolling, transverse and normal directions. Three shear orientations can be obtained in surface layer after hot rolling, of which Goss orientation is formed easily. The α and γ fibre rolling orientations are obtained in RD sample, while strong γ fibre orientations in TD sample and sharp {100} orientations in ND sample are developed respectively. In addition, cube orientation can be found in all the three samples. The characteristics of hot rolled orientations in center region reveal distinct dependence on initial columnar-grained orientations. Strong {111}〈112〉 orientation in RD and TD samples separately comes from Goss orientation of hot rolled sheets, and sharp rotated cube orientation in ND sample originates from the initial {100} orientation of hot rolled sheets after cold rolling. Influenced by initial deviated orientations and coarse grain size, large orientation gradient of rotated cube oriented grain can be observed in ND sample. The coarse {100} orientated grains of center region in the annealed sheets show the heredity of the initial columnar-grained orientations.

  4. Resistance Spot Welding of Steel Sheets of the Same and Different Thickness

    Directory of Open Access Journals (Sweden)

    Milan Brožek

    2017-01-01

    Full Text Available Resistance welding ranks among progressive and in practice often used manufacturing techniques of rigid joints. It is applied in single‑part production, short‑run production as well as in mass production. The basis of this method is in the utilization of the Joulean heat, which arises at the passage of current through connected sheets at collective influence of compressive force. The aim of the carried out tests was the determination of the dependence between the rupture force of spot welds made using steel sheets of the same and different thickness for different welding conditions. For carrying out of this aim 360 assemblies were prepared. The sheets (a total of 720 pieces of dimensions 100 × 25 mm and thickness of 0.8 mm, 1.5 mm and 3.0 mm were made from low carbon steel. In the place determined for welding the test specimens were garnet blasted and then degreased with acetone. The welding of two specimens always of the same (0.8+0.8 mm, 1.5+1.5 mm a 3.0+3.0 mm and different (0.8 + 1.5 mm, 0.8+3.0 mm a 1.5+3.0 mm thickness was carried out using the welding machine type BV 2,5.21. At this type the welding current value is constant (Imax = 6.4 kA. The welding time (the time of the passage of the current was changed in the whole entirety, namely 0.10 s, 0.15 s, 0.20 s, 0.25 s, 0.3 s, 0.4 s, 0.6 s, 0.8 s, 1.0 s, 1.3 s, 1.6 s and 2.0 s. The compressive force was chosen according to the thickness of the connected sheets in the range from 0.8 to 2.4 kN. From the results of carried out tests it follows that using the working variables recommended by the producer we obtain the quality welds. But it we use the longer welding times, we can obtain stronger welds, namely up to 21 % compared to welds made using working variables recommended by the producer.

  5. French electric power balance sheet and RTE's technical results for 2004

    International Nuclear Information System (INIS)

    Derdevet, Michel; Lartigau, Thierry; Coutier, Isabelle

    2005-01-01

    The mission of RTE, the French electricity Transportation grid, a public service assignment, is to balance the electricity supply and demand in real time. This report presents RTE's preliminary technical results for the year 2004: key figures of the electricity balance sheet, market development, infrastructures performance and evolution, environmental aspects. A second part is devoted to a presentation of the actors of the electricity market, while a third part presents the results of the 2004 RTE's clients survey

  6. Towards the production of 50'000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Brixhe, F; Comel, S; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50'000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10'000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented.

  7. Toward the production of 50 000 tonnes of low-carbon steel sheet for the LHC superconducting dipole and quadrupole magnets

    CERN Document Server

    Babic, S; Beckers, F; Brixhe, F; Peiro, G; Verbeeck, T

    2002-01-01

    A total of 50 000 tonnes of low-carbon steel sheet has been ordered for the LHC main magnets. After three years of production, about 10 000 tonnes of steel sheet have been produced by Cockerill-Sambre Groupe Usinor. This paper gives a summary of the manufacturing process and improvements implemented as well as an overview of the difficulties encountered during this production. Preliminary statistics obtained for the mechanical and magnetic steel properties are presented. (6 refs).

  8. The effect of machining the gage section on Biaxial Tension/Shear plasticity experiments of DP780 sheet steel

    NARCIS (Netherlands)

    Walters, C.L.

    2013-01-01

    An experimental approach for determining the effect of machining the gage section of specimens for quasi-static, biaxial tension/shear testing of sheet steels is described. This method is demonstrated by comparing the results found by an existing testing method with a reduced thickness (Mohr and

  9. 76 FR 58536 - Tin- and Chromium-Coated Steel Sheet From Japan; Notice of Commission Determination To Conduct a...

    Science.gov (United States)

    2011-09-21

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-860 (Second Review)] Tin- and Chromium... Concerning the Antidumping Duty Order on Tin- and Chromium-Coated Steel Sheet From Japan AGENCY: United.... 1675(c)(5)) to determine whether revocation of the antidumping duty order on tin- and chromium-coated...

  10. Neutron and X-ray diffraction analysis of residual stresses in cold-rolled pearlitic steel sheet

    Czech Academy of Sciences Publication Activity Database

    Seefeldt, M.; Walentek, A.; Van Houtte, P.; Vrána, Miroslav; Lukáš, Petr

    524/525, - (2006), s. 375-380 ISSN 0255-5476 Institutional research plan: CEZ:AV0Z10480505 Keywords : pearlitic steel sheet * cold rolling * residual stresses Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.399, year: 2005

  11. Experimental and Numerical Studies on Isothermal and Non-isothermal Deep Drawing of IS 513 CR3 Steel Sheets

    Science.gov (United States)

    Mayavan, T.; Karthikeyan, L.; Senthilkumar, V. S.

    2016-11-01

    The present work aims to investigate the effects of the temperature gradient developed within the tool profiles on the formability of IS 513 CR3-grade steel sheets using the cup drawing test. The deformation characteristics of steel sheets were analyzed by comparing the thicknesses in various regions of the formed cup and also the limiting drawing ratios (LDR). Finite element simulations were carried out to predict the behavior of the steel sheets in isothermal and non-isothermal forming using Abaqus/Standard 6.12-1. An analytical model created by Kim was used to validate the experimental and finite element analysis (FEA) results on identical process parameters. Both the FEA and analytical modeling results showed that formability improvement is possible in warm forming; the findings are in good agreement with the experimental results in determining the locations and values of excessive thinning. The results also indicated that formability improvement cannot be achieved by keeping the tooling temperature at the same level. The LDR increased by around 9.5% in isothermal forming and by 19% in non-isothermal forming (with the punch maintained at a lower temperature compared with the die and blank holder). In addition, the fractured surfaces of unsuccessfully formed samples were analyzed using scanning electron microscopy. Metallographic investigations confirmed that the fracture mechanism during the forming of IS 513 CR3-grade steel sheets depends on the brittleness, strain hardening value, forming temperature, and magnitude of stresses developed.

  12. Use of a geomembrane steel sheet pile verticle barrier to curtail organic seepage

    International Nuclear Information System (INIS)

    Guglielmetti, J.L.; Butler, P.B.

    1997-01-01

    At a Superfund site in Delaware, contaminated groundwater, seeping out of a riverbank, produced a visible sheen on the river. As part of an emergency response action, a geomembrane steel sheet pile vertical barrier system was installed to contain the sheen and contaminated soil and sediments. The response action presented an engineering challenge due to the close proximity manufacturing facilities, steep riverbank slopes, tidal fluctuations, high velocity river flow, and underground and overhead interferences. A unique vertical containment barrier was developed to stabilize the riverbank slope, curtail sheens on the river, and prevent groundwater mounding behind the vertical barrier. In addition, the cost-effective vertical barrier enables natural chemical and biological processes to contain the organic seepage without requiring a groundwater extraction system

  13. Testing and modelling of new tribo-systems for industrial sheet forming of stainless steels

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Friis, Kasper Storgaard; Bay, Niels

    2011-01-01

    Sheet metal forming of stainless steels is known to be tribologically demanding. To ensure satisfactory production without pick-up and galling, lubrication with environmentally hazardous chlorinated paraffin oil is normally required and in the most severe cases combined with ceramic tool coatings...... screened in the laboratory by strip reduction testing and the best tribo-systems have been tested in a progressive production tool at the Danish company Grundfos A/S. The combination of a TiAlN coating with one of the environmentally friendly lubricants shows good performance in the simulative test as well...... as the production test with no sign of galling even at maximum production speed. Lowering production speed, and thereby the interface temperature, allows less efficient tribo-systems to function satisfactory, i.e. without galling. The tool/workpiece interface temperature is simulated for the strip reduction test...

  14. Laser welding of 3 mm thick laser-cut AISI 304 stainless steel sheet

    Science.gov (United States)

    Kumar, Harish; Ganesh, P.; Kaul, Rakesh; Rao, B. Tirumala; Tiwari, Pragya; Nath, A. K.; Brajpuriya, Ranjeet; Chaudhari, S. M.

    2006-02-01

    The objective of the present work was to study the laser weldability of laser-cut 3 mm thick AISI 304 austenitic stainless steel sheet (using oxygen as an assist gas). For minimizing heat input during laser cutting, which is an important factor influencing the thickness of the oxide layer on the cut surface, laser cutting was performed in pulsed mode. The results of the study demonstrated that although the laser welding of laser-cut specimens did not result in the formation of weld defects, the resultant laser weldments exhibited reduced ductility with respect to base metal and bead-on-plate laser weldments. Laser-cut and laser-welded specimens also displayed higher notch sensitivity than the base metal. However, laser-cut and laser-welded specimens still possessed enough ductility to pass guided bend tests.

  15. Moessbauer Studies of Corrosion Products Developed in Prohesion Test over Galvanized Steel Sheets

    International Nuclear Information System (INIS)

    Zapponi, M.; Perez, T.; Ramos, C.; Saragovi, C.

    2003-01-01

    Precoated galvanized steel sheets were submitted to Prohesion test (PT) and to outdoor marine exposure test (OT). The corrosion products were different in both cases. Goethite, lepidocrocite, pyrite and magnetite were found in the Prohesion test samples; the presence of akaganeite cannot be discarded. Surprisingly greigite was detected in these samples, suggesting in addition a located microbiological corrosion process. On the other hand, goethite, lepidocrocite, magnetite, akaganeite and silicates were found in outdoor exposure samples. This study allows the conclusion that in the Prohesion G-85 test the corrosion mechanism is different from that in the marine atmosphere for the analyzed samples and could not be used to predict the performance of this type of outdoor exposed materials.

  16. Non-destructive Texture Measurement of Steel Sheets with Compact Neutron Source “RANS”

    Science.gov (United States)

    Takamura, M.; Ikeda, Y.; Sunaga, H.; Taketani, A.; Otake, Y.; Suzuki, H.; Kumagai, M.; Hama, T.; Oba, Y.

    2016-08-01

    Neutron diffraction is well known to be a useful technique for measuring a bulk texture of metallic materials taking advantage of a large penetration depth of the neutron beam. However, this technique has not been widely utilized for the texture measurement because large facilities like a reactor or a large accelerator are required in general. In contrast, RANS (Riken Accelerator-driven Compact Neutron Source) has been developed as a neutron source which can be used easily in laboratories. In this study, texture evolution in steel sheets with plastic deformation was successfully measured using RANS. The results show the capability of the compact neutron source for the analysis of the crystal structure of metallic materials, which leads us to a better understanding of plastic deformation behavior.

  17. Sealable joint steel sheet piling for groundwater control and remediation: Case histories

    International Nuclear Information System (INIS)

    Smyth, D.; Jowett, R.; Gamble, M.

    1997-01-01

    The Waterloo Barrier trademark steel sheet piling (patents pending) incorporates a cavity at each interlocking joint that is flushed clean and injected with sealant after the piles have been driven into the ground to form a vertical cutoff wall. The installation and sealing procedures allow for a high degree of quality assurance and control. Bulk wall hydraulic conductivities of 10 -8 to 10 -10 cm/sec have been demonstrated at field installations. Recent case histories are presented in which Waterloo Barrier trademark cutoff walls are used to prevent off-site migration of contaminated groundwater or soil gases to adjacent property and waterways. Full enclosures to isolate DNAPL source zones or portions of contaminated aquifers for pilot-scale remediation testing will also be described. Monitoring data will be used to demonstrate the effectiveness of the Waterloo Barrier trademark in these applications

  18. Equal-channel angular sheet extrusion of interstitial-free (IF) steel: Microstructural evolution and mechanical properties

    International Nuclear Information System (INIS)

    Saray, O.; Purcek, G.; Karaman, I.; Neindorf, T.; Maier, H.J.

    2011-01-01

    Highlights: → IF-steel sheets can successfully be processed in the continuous manner using the equal-channel angular sheet extrusion (ECASE). → The ECASE produces the microstructures including dislocation cell and micro-shear bands inside the grains with mainly low-angle grain boundaries. → The ECASE results in a considerable increase in the strength but limited ductility. → A good strength-ductility balance in the ECASE-processed IF-steel sheets can be managed with a suitable annealing parameters. - Abstract: Interstitial-free steel (IF-steel) sheets were processed at room temperature using a continuous severe plastic deformation (SPD) technique called equal-channel angular sheet extrusion (ECASE). After processing, the microstructural evolution and mechanical properties have been systematically investigated. To be able to directly compare the results with those from the same material processed using discontinuous equal channel angular extrusion, the sheets were ECASE processed up to eight passes. The microstructural investigations revealed that the processed sheets exhibited a dislocation cell and/or subgrain structures with mostly low angle grain boundaries. The grains after processing have relatively high dislocation density and intense micro-shear band formation. The electron backscattering diffraction (EBSD) examination showed that the processed microstructure is not fully homogeneous along the sheet thickness due probably to the corner angle of 120 deg. in the ECASE die. It was also observed that the strengths of the processed sheets increase with the number of ECASE passes, and after eight passes following route-A and route-C, the yield strengths reach 463 MPa and 459 MPa, respectively, which is almost 2.5 times higher than that of the initial material. However, the tensile ductility considerably dropped after the ECASE. The limited ductility was attributed to the early plastic instability in the tensile samples due to the inhomogeneous

  19. Atmospheric Corrosion of Painted Galvanized and 55%Al-Zn Steel Sheets: Results of 12 Years of Exposure

    Directory of Open Access Journals (Sweden)

    C. I. Elsner

    2012-01-01

    Full Text Available Zinc or 55%Al-Zn alloy-coated steel sheets, either bare or covered by different painting systems, have been exposed for 12 years to the action of the urban atmosphere at the CIDEPINT station located in La Plata (34° 50′ South, 57° 53′, West, province of Buenos Aires, Argentina. The samples exposed surface was evaluated through periodical visual inspections, standardized adhesion tests, and electrochemical impedance measurements. The ambient variables monitored were average annual rains and temperatures, time of wetness, sulphur and chloride concentration, relative humidity, and speed and direction of the winds. It was found that in this atmosphere, the corrosion resistance of the bare 55% Al-Zn/steel sheets was higher than of the galvanized steel, and the polyurethane painting system was more protective than the alkyd and epoxy ones, which degraded after 6-7 years of exposure.

  20. Influence of abrasive waterjet cutting on the magnetic properties of non-oriented electrical steels

    International Nuclear Information System (INIS)

    Schoppa, A.; Louis, H.; Pude, F.; Rad, Ch. von

    2003-01-01

    The laminations for magnetic cores used in electric motors, generators, ballasts are manufactured by punching, mechanical cutting or cutting by laser of coils of electrical steels. The magnetic material close to the cutting edge is essentially influenced by these processes. Compared with these methods the deterioration of the magnetic properties after the waterjet cutting of electrical steels is very low

  1. Influence of abrasive waterjet cutting on the magnetic properties of non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Schoppa, A. E-mail: schoppa.andreas@ebg.thyssen.com; Louis, H.; Pude, F.; Rad, Ch. von

    2003-01-01

    The laminations for magnetic cores used in electric motors, generators, ballasts are manufactured by punching, mechanical cutting or cutting by laser of coils of electrical steels. The magnetic material close to the cutting edge is essentially influenced by these processes. Compared with these methods the deterioration of the magnetic properties after the waterjet cutting of electrical steels is very low.

  2. Numerical investigation of space charge electric field for a sheet ...

    Indian Academy of Sciences (India)

    One of the problems in scaling high power vacuum and plasma microwave sources to higher frequencies is the need to transport beams with higher space charge density, since the radio frequency circuit transverse dimensions tend to decrease with wavelength. The use of sheet electron beams can alleviate this difficulty ...

  3. Tunable electronic, electrical and optical properties of graphene oxide sheets by ion irradiation

    Science.gov (United States)

    Jayalakshmi, G.; Saravanan, K.; Panigrahi, B. K.; Sundaravel, B.; Gupta, Mukul

    2018-05-01

    The tunable electronic, electrical and optical properties of graphene oxide (GO) sheets were investigated using a controlled reduction by 500 keV Ar+-ion irradiation. The carbon to oxygen ratio of the GO sheets upon the ion beam reduction has been estimated using resonant Rutherford backscattering spectrometry analyses and its effect on the electrical and optical properties of GO sheets has been studied using sheet resistance measurements and photoluminescence (PL) measurements. The restoration of sp 2-hybridized carbon atoms within the sp 3 matrix is found to be increases with increasing the Ar+-ion fluences as evident from Fourier transform infrared, and x-ray absorption near-edge structure measurements. The decrease in the number of disorder-induced local density of states (LDOSs) within the π-π* gap upon the reduction causes the shifting of PL emission from near infra-red to blue region and decreases the sheet resistance. The improved electrical and optical properties of GO sheets were correlated to the decrease in the number of LDOSs within the π-π* gap. Our experimental investigations suggest ion beam irradiation is one of an effective approaches to reduce GO to RGO and to tailor its electronic, electrical and optical properties.

  4. An experimental study on fracture toughness of resistance spot welded galvanized and ungalvanized DP 450 steel sheets used in automotive body

    Energy Technology Data Exchange (ETDEWEB)

    Sevim, I.

    2016-07-01

    The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW) Dual Phase (DP) steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM) between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness. (Author)

  5. Comparative Analysis of Welded and Adhesive Joints Strength Made of Acid-Resistant Stainless Steel Sheets

    Directory of Open Access Journals (Sweden)

    Izabela Miturska

    2017-12-01

    Full Text Available The article presents the selected results of strength tests on the effectiveness of bonding high-alloy steel 1.4310. Sheet steel is one of the materials that are difficult to activate energy. Effective joining of it is difficult, requires selection of the appropriate bonding technology. The paper focuses on the comparative tests the shear strength of one-single lap welded and bonded joints. The welding process was performed 3 groups of samples TIG welding and argon, where the variable value of the welding process was current: 60A, 70A, 80A. The adhesion process was performed in 6 groups of samples which differed in the method of surface preparation and the type of the adhesive. Adhesive joints were made by using adhesive of epoxy resin and a hardener: Epidian 61/TFF at a mass ratio of 100:22 and Epidian 61/IDA at a mass ratio of 100:40. As a way of surface preparation applied 3 different, but simplified and environmentally friendly methods of surface preparation: degreasing with using cleaner Loctite 7061, abrasive machining with P320 and degreasing and grinding with abrasive T800 and degreasing were used. Make joints and curing the adhesive joints were carried out at ambient temperature. Analyzed the joints were tested destructive - which set out the shear strength, in accordance with DIN EN 1465 on the testing machine Zwick / Roell Z150. Based on the results of research it was found that better results were obtained for the maximum welded joints, but this result was similar to the maximum value of the strength of the adhesive bond.

  6. TECHNOLOGY OF REVERSE-BLAST CORROSION CLEANING OF STEEL SHEETS PRIOR TO LASER CUTTING

    Directory of Open Access Journals (Sweden)

    A. N. Zguk

    2017-01-01

    Full Text Available Quality of surface cleaning against corrosion influences on efficiency in realization of a number of technological processes. While using bentonite clays in power fluid reverse-blast cleaning ensures formation of anticorrosion protective coating with light absorbing properties on the cleaned surface and prevents formation of the repeated corrosion. The paper presents results of the investigations pertaining to influence of reverse-blast cleaning parameters of steel sheets on quality of the cleaned surface prior to laser cutting. Processing conditions, applied compositions of power fluid and also properties of the protective film coatings on the cleaned surface have been given in the paper. The paper considers topography, morphology and chemical composition of the given coating while applying complex metal micrographic, X-ray diffraction and electronic and microscopic investigations. A complex of laser cutting (refer to gas lasers with output continuous capacity of 2.5/4.0 kW has been applied for experimental works to evaluate influence of the formed surface quality on efficiency of laser cutting process. Specimens having dimension 120×120 mm, made of steel Ст3пс, with thickness from 3 to 10 mm have been prepared for the experiments. An analysis has shown that the application of reverse-blast cleaning ensures higher speed in laser cutting by a mean of 10–20 %. The investigations have made it possible to determine optimum cleaning modes: distance from a nozzle to the surface to be cleaned, jet velocity, pressure. It has been revealed that after drying of the specimens processed by power fluid based on water with concentrations of bentonite clay and calcined soda a protective film coating with thickness of some 5–7 µm has been formed on the whole cleaned specimen surfaces. Chemical base of the coating has been formed by the elements which are included in the composition of bentonite clay being the basic component of the power fluid. 

  7. Secondary recrystallization behavior in a twin-roll cast grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-04-15

    The microstructure and texture evolution along the processing was investigated with a particular focus on the secondary recrystallization behavior in a 0.23 mm-thick twin-roll cast grain-oriented electrical steel. A striking feature is that Goss orientation originated during twin-roll casting as a result of shear deformation and it was further enhanced during hot rolling and normalizing. After primary recrystallization annealing, a homogeneous microstructure associated with a sharp γ-fiber texture was produced. During secondary recrystallization annealing, the γ-fiber texture was first strengthened and weakened with increasing temperature prior to the onset of secondary recrystallization. Goss grains always exhibited more 20–45° misoriented boundaries than the matrix. The matrix was quite stable during secondary recrystallization with the aid of dense inhibitors. Finally, a complete secondary recrystallization microstructure consisting of large Goss grains was produced. The grain boundary characteristics distribution indicated that the high energy model was responsible for the abnormal growth of Goss grains under the present conditions. - Highlights: • A 0.23 mm twin-roll cast grain-oriented silicon steel sheet was produced. • Goss orientation originated during twin-roll casting. • Secondary recrystallization behavior was briefly investigated. • γ-fiber texture was enhanced prior to the onset of secondary recrystallization. • A complete secondary recrystallization microstructure was produced.

  8. Pneumatic artificial rubber muscle using shape-memory polymer sheet with embedded electrical heating wire

    International Nuclear Information System (INIS)

    Takashima, Kazuto; Sugitani, Kazuhiro; Morimoto, Naohiro; Sakaguchi, Seiya; Noritsugu, Toshiro; Mukai, Toshiharu

    2014-01-01

    Shape-memory polymer (SMP) can be deformed by applying a small load above its glass transition temperature (T g ). Shape-memory polymer maintains its shape after it has cooled below T g and returns to a predefined shape when subsequently heated above T g . The reversible change in the elastic modulus between the glassy and rubbery states of an SMP can be on the order of several hundred times. Based on the change in stiffness of the SMP in relation to the change in temperature, the present study attempts to evaluate the application of the SMP to soft actuators of a robot. In order to control the temperature of the SMP, we developed an SMP sheet with an embedded electrical heating wire. We formed a uniform, thin SMP sheet without air bubbles using a heat press. The SMP sheet with a heating wire can be heated quickly and can be maintained at a constant temperature. Moreover, the effects of the embedded wire on the mechanical properties in bending and tensile tests were small. Then, we applied the SMP sheet with the embedded electrical heating wire to a pneumatic artificial rubber muscle. The enhanced versatility of SMP sheet applications is demonstrated through a series of experiments conducted using a prototype. The initial shape and bending displacement of the pneumatic artificial rubber muscle can be changed by controlling the temperature of the SMP sheet. (paper)

  9. Pneumatic artificial rubber muscle using shape-memory polymer sheet with embedded electrical heating wire

    Science.gov (United States)

    Takashima, Kazuto; Sugitani, Kazuhiro; Morimoto, Naohiro; Sakaguchi, Seiya; Noritsugu, Toshiro; Mukai, Toshiharu

    2014-12-01

    Shape-memory polymer (SMP) can be deformed by applying a small load above its glass transition temperature (Tg). Shape-memory polymer maintains its shape after it has cooled below Tg and returns to a predefined shape when subsequently heated above Tg. The reversible change in the elastic modulus between the glassy and rubbery states of an SMP can be on the order of several hundred times. Based on the change in stiffness of the SMP in relation to the change in temperature, the present study attempts to evaluate the application of the SMP to soft actuators of a robot. In order to control the temperature of the SMP, we developed an SMP sheet with an embedded electrical heating wire. We formed a uniform, thin SMP sheet without air bubbles using a heat press. The SMP sheet with a heating wire can be heated quickly and can be maintained at a constant temperature. Moreover, the effects of the embedded wire on the mechanical properties in bending and tensile tests were small. Then, we applied the SMP sheet with the embedded electrical heating wire to a pneumatic artificial rubber muscle. The enhanced versatility of SMP sheet applications is demonstrated through a series of experiments conducted using a prototype. The initial shape and bending displacement of the pneumatic artificial rubber muscle can be changed by controlling the temperature of the SMP sheet.

  10. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  11. Mechanical characterization of auxetic stainless steel thin sheets with reentrant structure

    Science.gov (United States)

    Lekesiz, H.; Bhullar, S. K.; Karaca, A. A.; Jun, M. B. G.

    2017-08-01

    Smart materials in auxetic form present a great potential for various medical applications due to their unique deformation mechanisms along with durable infrastructure. Both analytical and finite element (FE) models are extensively used in literature to characterize mechanical response of auxetic structures but these structures are mostly thick enough to be considered as bulk material and 3D inherently. Auxetic plates in very thin form, a.e. foil, may bring numerous advantages such as very light design and better biodegradability when needed. However, there is a gap in literature on mechanical characterization of auxetic thin plates. In this study, structural analysis of very thin auxetic plates under uniaxial loading is investigated using both FE method and experimental method. 25 μm thick stainless steel (316L) plates are fabricated with reentrant texture for three different unit cell dimensions and tested under uniaxial loading using universal testing machine. 25 and 50 μm thick sheets with same cell dimensions were analyzed using implicit transient FE model including strain hardening and failure behaviors. FE results cover all the deformation schemes seen in actual tests and total deformation level matches with test results. Effect of plate thickness and cell geometry on auxetic behavior is discussed in detail using FE results. Finally, based on FE analysis results, an optimum geometry for prolonged auxetic behavior, high flexibility and high durability is suggested for future potential applications.

  12. The Characteristics of Cr-Free Coating Hot Dip Galvanized Sheet Steel

    International Nuclear Information System (INIS)

    Kim, Jong Gi; Moon, Man Been; Yun, Jeong Mo

    2011-01-01

    The greatest purpose of chromate treatment is to improve anti-corrosion by stabilizing a metal surface. Because metal surface forms a compound by absorbing oxygen or water in the air by being generally unstable, it is necessary to improve anti-corrosion of the metal by forming the metal surface with a stable film. When considering the economical efficiency and requirements together because the film of the metal surface treated with chromate has good anti-corrosion and the stability also in the air by being compact and strong, Chromate treatment has been used most up to the electronics industry from the auto industry. However, these days, because hexavalent chromium is both a toxic agent to be able to cause cancers and deadly poisonous environmental pollutant, the strong legal controls on its use is being imposed all over the world. Because of this reason, a new anti-corrosion method is being required. Also, by users' various demands, the passivations that have recently been developed require various characteristics such as conductivity, chemical resistance, alkali cleaning resistance as well as anti-corrosion. We could confirm the results such as excellent anti-corrosion compared to chromate, conductivity, chemical resistance and detergent resistance as the result of analysis of various characteristics of the galvannealed sheet steels coated with Cr-Free solution developed in this research

  13. Effect of elastic-plastic behavior of coating layer on drawability and frictional characteristic of galvannealed steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Won; Lee, Jung Min [Korea Institute of Industrial Technology, Jinju (Korea, Republic of); Joun, Man Soo [Gyeongsang National University, Jinju (Korea, Republic of); Kim, Dong Hwan [International University of Korea, Jinju (Korea, Republic of)

    2016-07-15

    During a galvannealed sheet metal forming, the failures of coating layers (powdering, flaking and cracking) frequently affect the strain state of sheets and deteriorate the frictional characteristic between sheets and tools. Two FE-models in this study were suggested to investigate the effects of the mechanical behavior of coating layers on the formability and friction of the coated steel sheets in FE analysis; the first is one-layer model to express the coated sheet as one stress-strain curve and the second is a multiple-layer model which is composed of substrates and coating layers, separately. First, the frictional properties and the formability of the coated sheets were experimentally investigated using a cup deep-drawing trial. After, the drawing process was simulated by FE analysis of the two models. In the multiplelayer model, the mechanical behavior of the coating is defined as a stress-strain curve which was determined using the nanoindentation test of the coating, its FE analysis and artificial neural network method. The result showed that the multiple-layer model provides more accuracy predictions of drawing loads than the one-layer model in the FE analysis, compared to the actual cup drawing test.

  14. Experimental Tests on Bending Behavior of Profiled Steel Sheeting Dry Board Composite Floor with Geopolymer Concrete Infill

    Directory of Open Access Journals (Sweden)

    Mohd Isa Jaffar

    Full Text Available Abstract Profiled Steel Sheet Dry Board (PSSDB system is a lightweight composite structure comprises Profiled Steel Sheeting and Dry Board connected by self-drilling and self-tapping screws. This study introduced geopolymer concrete, an eco-friendly material without cement content as an infill material in the PSSDB floor system to highlight its effect onto the PSSDB (with full and half-size dry boards floor system's stiffness and strength. Experimental tests on various full scale PSSDB floor specimens were conducted under uniformly distributed transverse loads. Results illustrate that the rigidity of the panel with geopolymer concrete infill with half-size dry board (HBGPC increases by 43% relative to that of the panel with normal concrete infill with full-size dry board (FBNC. The developed finite-element modeling (FEM successfully predicts the behavior of FBGPC model with 94.8% accuracy. Geopolymer concrete infill and dry board size influence the strength panel, infill contact stiffness, and mid-span deflection of the profiled steel sheeting/dry board (PSSDB flooring system.

  15. Numerical analysis of high strain rate failure of electro-magnetically loaded steel sheets

    Directory of Open Access Journals (Sweden)

    Erice Borja

    2015-01-01

    Full Text Available Electro-magnetic forces provide a potentially power full means in designing dynamic experiments with active control of the loading conditions. This article deals with the development of computational models to simulate the thermo-mechanical response of electro-magnetically loaded metallic structures. The model assumes linear electromagnetic constitutive equations and time-independent electric induction to estimate the Joule heating and the Lorentz forces. The latter are then taken into account when evaluating stress equilibrium. A thermo-visco-plastic model with Johnson-Cook type of temperature and strain rate dependence and combined Swift-Voce hardening is used to evaluate the material's thermo-mechanical response. As a first application, the model is used to analyse the effect of electro-magnetic loading on the ductility of advanced high strength steels.

  16. Changes in the mechanical properties and microstructure of anisotropic austenitic stainless sheet steel after uniaxial tensile test

    Directory of Open Access Journals (Sweden)

    Yankov Emil

    2017-01-01

    Full Text Available The aim of the investigation is to study the changes in the characteristics of an austenitic sheet material X5CrNi18-10 (1.4301, AISI 304 after a plastic deformation. Samples are cut out from the sheet material at three different directions - 0°, 45° and 90° angle to the rolling direction. The changes in the mechanical properties and microstructure of the anisotropic austenitic steel are investigated by mechanical tests (uniaxial tension tests and hardness measurements and structural analyses (optical and scanning electron microscopy, X-ray diffraction. It is established that the strain induced phase transformation of the metastable austenite to martensite during the tension tests changes the magnetic properties of the steel. It is found out that the sheet anisotropy effect on the uniform deformation, the thickness reduction and structure of the austenite sheet material is more essential for the plastic deformation behaviour than the strain-induced γ → α′ phase transformation.

  17. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    International Nuclear Information System (INIS)

    Timma, Christian; Lostak, Thomas; Janssen, Stella; Flock, Jörg; Mayer, Christian

    2016-01-01

    Highlights: • Skin-passed hot-dip galvanized (HDG-) steel sheets were coated with (NH 4 ) 2 SO 4 in a common roll-coating method. • A formation of (NH 4 ) 2 Zn(SO 4 ) * xH 2 O was observed and the reaction mainly occurred in the skin-passed areas of the surface. • Sulfate coated samples reveal a superior friction behaviour in oil-like conditions compared non-sulfated specimen. - Abstract: Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH 4 ) 2 SO 4 ) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH 4 ) 2 Zn(SO 4 ) 2 * xH 2 O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  18. DEVELOPING A KNOWLEDGE-DASED DECISION STEM TO SELECT THE STEELS OF DIESFOR SHEET-METAL FORMING

    Directory of Open Access Journals (Sweden)

    EMİN GÜNDOĞAR

    1997-12-01

    Full Text Available Material selection is a problem solving and decison making process. In the selection of die materials, some points are very important. For this reasons, daıabases are not enough to select the steels of dies for sheet metal in themselves. They do not incorporate data relating to all of the contributin g factors needed for quantitive interpretations. To solve the user's problem are requried expertises and knowledge obtained from experts. In this study, a knowledg e-hased decision making system is introduced which is included the knowledge and experiences of the experts that subject fo ı med from rules and there is a database inc l uding the cbaracterictics of die steels. · In this syste m also comprises �ision making mechanizm that selects suitable die steels by using user inte rface.

  19. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

    2017-07-01

    Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  20. Thin-sheet zinc-coated and carbon steels laser welding

    Directory of Open Access Journals (Sweden)

    Peças, P.

    1998-04-01

    Full Text Available This paper describes the results of a research on CO2 laser welding of thin-sheet carbon steels (zinccoated and uncoated, at several thicknesses combinations. Laser welding has an high potential to be applied on sub-assemblies welding before forming to the automotive industry-tailored blanks. The welding process is studied through the analysis of parameters optimization, metallurgical quality and induced distortions by the welding process. The clamping system and the gas protection system developed are fully described. These systems allow the minimization of common thin-sheet laser welding defects like misalignement, and zinc-coated laser welding defects like porous and zinc volatilization. The laser welding quality is accessed by DIN 8563 standard, and by tensile, microhardness and corrosion tests.

    Este artigo descreve os resultados da investigação da soldadura laser de CO2 de chapa fina de acó carbono (simples e galvanizado, em diferentes combinações de espessura. A soldadura laser é um processo de elevado potencial no fabrico de tailored-blanks (sub-conjuntos para posterior enformação, constituidos por varias partes de diferentes materiais e espessuras para a indústria automóvel. São analisados os aspectos de optimização paramétrica, de qualidade metalúrgica da junta soldada e das deformações resultantes da soldadura. São descritos os mecanismos desenvolvidos de fixação das chapas e protecção gasosa, por forma a minimizar os defeitos típicos na soldadura laser de chapa fina como o desalinhamento e da soldadura laser de chapa galvanizada como os poros e a volatilização do zinco. Por fim apresentam-se resultados da avaliação da qualidade da soldadura do ponto de vista qualitativo através da norma DIN 8563, e do pontos de vista quantitativo através de ensaios de tracção, dureza e corrosão.

  1. Electron beam induced modifications in flexible biaxially oriented polyethylene terephthalate sheets: Improved mechanical and electrical properties

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhary, N. [Accelerator & Pulse Power Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Koiry, S.P. [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Singh, A., E-mail: asb_barc@yahoo.com [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Tillu, A.R. [Accelerator & Pulse Power Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Jha, P.; Samanta, S.; Debnath, A.K. [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Aswal, D.K., E-mail: dkaswal@yahoo.com [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Mondal, R.K. [Radiation Technology Development Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India); Acharya, S.; Mittal, K.C. [Accelerator & Pulse Power Division, Bhabha Atomic Research Centre, Mumbai, 400 085 (India)

    2017-03-01

    In the present work, we have studied the effects of electron beam irradiation (with dose ranging from 2 to 32 kGy) on mechanical and electrical properties of biaxially oriented polyethylene terephthalate (BOPET) sheets. The sol-gel analysis, Fourier transformation infra-red (FTIR), X-ray photoelectron spectroscopy (XPS) characterizations of the irradiated BOPET sheets suggest partial cross-linking of PET chains through the diethylene glycol (DEG). The mechanical properties of BOPET, such as, tensile strength, Young's modulus and electrical resistivity shows improvement with increasing dose and saturate for doses >10 kGy. The improved mechanical properties and high electrical resistivity of electron beam modified BOPET sheets may have additional advantages in applications, such as, packaging materials for food irradiation, medical product sterilization and electronic industries. - Graphical abstract: Irradiation of BOPET by electron beam leads to the formation of diethylene glycol that crosslink's the PET chains, resulting in improved mechanical properties and enhanced electrical resistivity. - Highlights: • BOPET exhibit improved tensile strength/Young's modulus after e-beam exposure. • Electrical resistivity of BOPET increases after e-beam exposure. • Cross-linking of PET chains through diethylene glycol was observed after e-beam exposure.

  2. Electron Cooling and Isotropization during Magnetotail Current Sheet Thinning: Implications for Parallel Electric Fields

    Science.gov (United States)

    Lu, San; Artemyev, A. V.; Angelopoulos, V.

    2017-11-01

    Magnetotail current sheet thinning is a distinctive feature of substorm growth phase, during which magnetic energy is stored in the magnetospheric lobes. Investigation of charged particle dynamics in such thinning current sheets is believed to be important for understanding the substorm energy storage and the current sheet destabilization responsible for substorm expansion phase onset. We use Time History of Events and Macroscale Interactions during Substorms (THEMIS) B and C observations in 2008 and 2009 at 18 - 25 RE to show that during magnetotail current sheet thinning, the electron temperature decreases (cooling), and the parallel temperature decreases faster than the perpendicular temperature, leading to a decrease of the initially strong electron temperature anisotropy (isotropization). This isotropization cannot be explained by pure adiabatic cooling or by pitch angle scattering. We use test particle simulations to explore the mechanism responsible for the cooling and isotropization. We find that during the thinning, a fast decrease of a parallel electric field (directed toward the Earth) can speed up the electron parallel cooling, causing it to exceed the rate of perpendicular cooling, and thus lead to isotropization, consistent with observation. If the parallel electric field is too small or does not change fast enough, the electron parallel cooling is slower than the perpendicular cooling, so the parallel electron anisotropy grows, contrary to observation. The same isotropization can also be accomplished by an increasing parallel electric field directed toward the equatorial plane. Our study reveals the existence of a large-scale parallel electric field, which plays an important role in magnetotail particle dynamics during the current sheet thinning process.

  3. Fracture Prediction for High-strength Steel Sheet Subjected to Draw-bending Using Forming Limit Stress Criterion

    Science.gov (United States)

    Sekiguchi, C.; Hakoyama, T.; Kuwabara, T.; Fukiharu, H.

    2016-08-01

    A fracture criterion for sheet metals subjected to draw-bending is investigated using the concept of the forming limit stress criterion. The test material used is a 1.0-mm-thick high- strength steel sheet with a tensile strength of 590MPa. The specimen undergoes bendingunbending under tension when passing over the die profile. The drawing speed was set to 5-100 mm • s-1. The magnitude of true stress σDB when a specimen fractured has been precisely determined. Moreover, multiaxial tube expansion tests of the test material are performed to measure the forming limit stress σPT of the test material under plane-strain tension. It is found that σDB is larger than σPT by 2.8-6.3%. Therefore, it is concluded that the forming limit stress criterion is effective as a fracture criterion in draw-bending.

  4. Phosphorus removal by electric arc furnace steel slag adsorption

    Science.gov (United States)

    Lim, J. W.; Lee, K. F.; Chong, Thomas S. Y.; Abdullah, L. C.; Razak, M. A.; Tezara, C.

    2017-10-01

    As to overcome the eutrophication in lakes and reservoirs which is resulted from excessive input of phosphorus due to rapid urbanization or uncontrolled agricultural activities, Electric Arc Furnace steel slag (EAFS), a steelmaking by-product, in which the disposal of this industrial waste considered economically unfavourable yet it’s physical and chemical properties exhibits high potential to be great P adsorbent. The objective of this study was to identify most suitable mathematical model in description of adsorption by using traditional batch experiment and to investigate the effect on Phosphorus removal efficiency and Phosphorus removal capacity by EAFS adsorption through variation of parameters such as pH, size of slag and initial concentration of Phosphorus. Result demonstrated that, Langmuir is suitable in describing Phosphorus removal mechanisms with the Maximum Adsorption Capacity, Q m of 0.166 mg/g and Langmuir Constant, KL of 0.03519 L/mg. As for effect studies, smaller size of adsorbent shows higher percentage (up to 37.8%) of Phosphorus removal compared to the larger size. Besides that, the experiment indicated a more acidic environment is favourable for Phosphorus removal and the amount of Phosphorus adsorbed at pH 3.0 was the highest. In addition, the adsorption capacity increases steadily as the initial Phosphorus concentration increases but it remained steady at 100mg P/L. Eventually, this study serves as better understanding on preliminary studies of P removal mechanisms by EAFS.

  5. Magnetic Properties of Electrical Steel, Power Transformer Core Losses and Core Design Concepts

    OpenAIRE

    Freitag, Christian

    2017-01-01

    The work presented in this PhD-thesis includes the measurement of electrical steel's properties as well as the simulation of power transformer core losses and leads to the investigation of new core design methods.

  6. Investigations of phosphate coatings of galvanized steel sheets by a surface-analytical multi-method approach

    International Nuclear Information System (INIS)

    Bubert, H.; Garten, R.; Klockenkaemper, R.; Puderbach, H.

    1983-01-01

    Corrosion protective coatings on galvanized steel sheets have been studied by a combination of SEM, EDX, AES, ISS and SIMS. Analytical statements concerning such rough, poly-crystalline and contaminated surfaces of technical samples are quite difficult to obtain. The use of a surface-analytical multi-method approach overcomes, the intrinsic limitations of the individual method applied, thus resulting in a consistent picture of those technical surfaces. Such results can be used to examine technical faults and to optimize the technical process. (Author)

  7. On modelling of shear fracture in deep drawing of a high-strength dual-phase sheet steel

    OpenAIRE

    Behrens, B.-A.; Bonk, C.; Peshekhodov, I.

    2017-01-01

    The paper presents application of fracture behaviour characterisation results of a dual-phase sheet steel DP600 to an FEA of its deep-drawing for shear fracture prediction. The characterisation results were obtained with the help of a characterisation method based on a tensile test on a novel butterfly specimen and published previously by the authors. The aim of the present paper is to evaluate that characterisation method on a deep-drawing process. Based on the previous results of the author...

  8. Surface investigation and tribological mechanism of a sulfate-based lubricant deposited on zinc-coated steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Timma, Christian, E-mail: christian.timma@thyssenkrupp.com [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany); Lostak, Thomas; Janssen, Stella; Flock, Jörg [ThyssenKrupp Steel Europe AG, Technology & Innovation, Kaiser-Wilhelm Str. 100, 47166 Duisburg (Germany); Mayer, Christian [University of Duisburg-Essen, Faculty of Chemistry, CENIDE, Universitätsstraße 7, 45141 Essen (Germany)

    2016-12-30

    Highlights: • Skin-passed hot-dip galvanized (HDG-) steel sheets were coated with (NH{sub 4}){sub 2}SO{sub 4} in a common roll-coating method. • A formation of (NH{sub 4}){sub 2}Zn(SO{sub 4}) * xH{sub 2}O was observed and the reaction mainly occurred in the skin-passed areas of the surface. • Sulfate coated samples reveal a superior friction behaviour in oil-like conditions compared non-sulfated specimen. - Abstract: Phosphatation is a well-known technique to improve friction and wear behaviour of zinc coated steel, but has a variety of economic and ecologic limitations. In this study an alternative coating based on ammonium sulfate ((NH{sub 4}){sub 2}SO{sub 4}) is applied on skin-passed hot-dip galvanized steel sheets in order to investigate its surface chemical and tribological behaviour in a Pin-on-Disk Tribometer. Raman- and X-ray photoelectron spectroscopic results revealed a formation of ammonium zinc sulfate ((NH{sub 4}){sub 2}Zn(SO{sub 4}){sub 2} * xH{sub 2}O) on the surface, which is primarily located in the skin-passed areas of the steel material. Sulfate coated samples exhibited a superior friction behaviour in Pin-on-Disk Tests using squalane as a model substance for oil-like lubricated conditions and a formation of a thin lubrication film is obtained in the wear track. Squalane acts as a carrier substance for ammonium zinc sulfate, leading to an effective lubrication film in the wear track.

  9. Linear instabilities of a planar liquid sheet in a static electric field for intermediate relaxation and convection of surface charges

    Science.gov (United States)

    Yoshinaga, Takao

    2018-04-01

    Linear temporal instabilities of a two-dimensional planar liquid sheet in a static electric field are investigated when the relaxation and convection of surface electric charges are considered. Both viscous sheet liquid and inviscid surrounding liquid are placed between two parallel sheath walls, on which an external electric field is imposed. In particular, effects of the electric Peclet number {Pe} (charge relaxation time/convection time) and the electric Euler number Λ (electric pressure/liquid inertial) on the instabilities are emphasized for the symmetric and antisymmetric deformations of the sheet. It is found that the unstable mode is composed of the aerodynamic and electric modes, which are merged with each other for the symmetric deformation and separated for the antisymmetric deformation. For the symmetric deformation, the combined mode is more destabilized with the decrease of {Pe} and the increase of Λ. On the other hand, for the antisymmetric deformation, the electric mode is more destabilized and the aerodynamic mode is left unchanged with the decrease of {Pe}, while the electric mode is more destabilized but the aerodynamic mode is more stabilized with the increase of Λ. It is also found for both symmetric and antisymmetric deformations that the instabilities are most suppressed when {σ }R≃ 1/{ε }P ({σ }R: conductivity ratio of the surrounding to the sheet liquid, {ε }P: permittivity ratio of the sheet to the surrounding liquid), whose trend of the instabilities is more enhanced with the decrease of {Pe} except for vanishingly small {Pe}.

  10. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  11. Monitoring DC stray current interference of steel sheet pile structures in railway environment

    NARCIS (Netherlands)

    Peelen, W.H.A.; Neeft, E.A.C.; Leegwater, G.; Kanten-Roos, W. van; Courage, W.M.G.

    2011-01-01

    Steel structures near DC powered railways are expected to be affected by stray current interference. This causes accelerated corrosion rates. Therefore steel is often not used as a building material in these cases, although certain advantages over the alternative material concrete exist. These

  12. Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2015-12-01

    Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

  13. Improvement of cross-tension strength using concave electrode in resistance spot welding of high-strength steel sheets

    Science.gov (United States)

    Watanabe, Goro; Amago, Tatsuyuki; Ishii, Yasuhiro; Takao, Hisaaki; Yasui, Toshiaki; Fukumoto, Masahiro

    2016-02-01

    In the spot welding of ultrahigh-strength steel sheets, the generation of expulsion could be suppressed and large-diameter nuggets could be formed by using a concave electrode. The expulsion was suppressed because the clearance for expansion was formed when using the concave electrode. Thus, nuggets with a diameter of ≥4√t (lowest for securing joint strength, t = 1 mm) were obtained without expulsion in a greater welding current range than the range when using a conventional electrode. Furthermore, nuggets with a diameter of approximately 6.5 mm were formed with a large current of 8 kA, which could not be set when using the conventional electrode. In addition, a transition from partial interfacial fracture to pullout fracture occurred as the nugget diameter increased, and the cross-tension strength (CTS) tended to increase. A value of about 8 kN was obtained for a nugget with a diameter of 6.5 mm, which is approximately 1.5 times larger than the value (approximately 5.5 kN) obtained with the conventional electrode. The electrode life test indicated little deterioration in the CTS after 1400 welds. Thus, we propose using a concave electrode to improve the joint strength in the spot welding of high-strength steel sheets.

  14. On modelling of shear fracture in deep drawing of a high-strength dual-phase sheet steel

    Science.gov (United States)

    Behrens, B.-A.; Bonk, C.; Peshekhodov, I.

    2017-09-01

    The paper presents application of fracture behaviour characterisation results of a dual-phase sheet steel DP600 to an FEA of its deep-drawing for shear fracture prediction. The characterisation results were obtained with the help of a characterisation method based on a tensile test on a novel butterfly specimen and published previously by the authors. The aim of the present paper is to evaluate that characterisation method on a deep-drawing process. Based on the previous results of the authors, the fracture behaviour is modelled here with the help of the modified Mohr-Coloumb fracture model. The obtained FEA results reveal that shear fracture of the studied material is predicted too early by the used MMC fracture model. A novel adjustment of the model is proposed yielding infinitely high fracture strains at strongly pressure-superimposed stress states. As it is often the case in the state-of-the-art fracture characterisation of high-strenght sheet steels, such stress states were not tested during the previously performed fracture characterisation but occur during the studied deep drawing process. With the help of the adjusted MMC fracture model, it is possible to predict the crack initiation moment very accurately and the crack initiation location sufficiently accurately.

  15. Experimental and Numerical Investigations of Applying Tip-bottomed Tool for Bending Advanced Ultra-high Strength Steel Sheet

    Science.gov (United States)

    Mitsomwang, Pusit; Borrisutthekul, Rattana; Klaiw-awoot, Ken; Pattalung, Aran

    2017-09-01

    This research was carried out aiming to investigate the application of a tip-bottomed tool for bending an advanced ultra-high strength steel sheet. The V-die bending experiment of a dual phase steel (DP980) sheet which had a thickness of 1.6 mm was executed using a conventional bending and a tip-bottomed punches. Experimental results revealed that the springback of the bent worksheet in the case of the tip-bottomed punch was less than that of the conventional punch case. To further discuss bending characteristics, a finite element (FE) model was developed and used to simulate the bending of the worksheet. From the FE analysis, it was found that the application of the tip-bottomed punch contributed the plastic deformation to occur at the bending region. Consequently, the springback of the worksheet reduced. In addition, the width of the punch tip was found to affect the deformation at the bending region and determined the springback of the bent worksheet. Moreover, the use of the tip-bottomed punch resulted in the apparent increase of the surface hardness of the bent worksheet, compared to the bending with the conventional punch.

  16. Experimental characterization and modeling of the hardening behavior of the sheet steel LH800

    NARCIS (Netherlands)

    Noman, M.; Clausmeyer, T.; Barthel, C.; Svendsen, B.; Huetink, Han; van Riel, M.

    2010-01-01

    In complex forming processes, sheet metal undergoes large plastic deformations involving significant induced flow anisotropy resulting from the development of persistent oriented (planar) dislocation structures. The aim of the present work is the formulation and identification of a phenomenological

  17. Interlocking multi-material components made of structured steel sheets and high-pressure die cast aluminium

    Science.gov (United States)

    Senge, S.; Brachmann, J.; Hirt, G.; Bührig-Polaczek, A.

    2017-10-01

    Lightweight design is a major driving force of innovation, especially in the automotive industry. Using hybrid components made of two or more different materials is one approach to reduce the vehicles weight and decrease fuel consumption. As a possible way to increase the stiffness of multi-material components, this paper presents a process chain to produce such components made of steel sheets and high-pressure die cast aluminium. Prior to the casting sequence the steel sheets are structured in a modified rolling process which enables continuous interlocking with the aluminium. Two structures manufactured by this rolling process are tested. The first one is a channel like structure and the second one is a channel like structure with undercuts. These undercuts enable the formation of small anchors when the molten aluminium fills them. The correlation between thickness reduction during rolling and the shape of the resulting structure was evaluated for both structures. It can be stated that channels with a depth of up to 0.5 mm and a width of 1 mm could be created. Undercuts with different size depending on the thickness reduction could be realised. Subsequent aluminium high-pressure die casting experiments were performed to determine if the surface structure can be filled gap-free with molten aluminium during the casting sequence and if a gap-free connection can be achieved after contraction of the aluminium. The casting experiments showed that both structures could be filled during the high-pressure die casting. The channel like structure results in a gap between steel and aluminium after contraction of the cast metal whereas the structure with undercuts leads to a good interlocking resulting in a gap-free connection.

  18. Fracture prediction in hydraulic bulging of AISI 304 austenitic steel sheets based on a modified ductile fracture criterion

    Science.gov (United States)

    Xu, Y.; Song, H. W.; Zhang, S. H.; Cheng, M.

    2011-08-01

    The demand for weight reduction in modern vehicle construction has resulted in an increase in the application of hydroforming processes for the manufacture of automotive lightweight components. This trend led to the research of evaluation on formability of the sheet or tube hydroforming to be noted, particularly the prediction of fracture. In this study, a new proposed approach based on damage theory for fracture prediction considering the deformation history was introduced. And the modified ductile fracture criterion was applied to predict the failure for hydraulic bulging of AISI 304 austenitic steel sheets. The material parameters in terms of the function of strain rate in the failure criterion were determined from the equivalent fracture strains corresponding tensile tests under different stress conditions. Then, in the finite element simulation the effect of strain rates and their distribution as well during practical sheet metal forming process was considered. The hydraulic bulging tests were carried out to identify the fracture behavior predicted from FE analysis. A comparison between the prediction and experimental results showed that the proposed approach with a modified ductile fracture criteria can give better fracture predictions than traditional ways.

  19. USING THE VIDEOEXTENSOMETRY AND UCI - HARDNESS FOR MONITORING OF AUTOMOTIVE STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    Mária Mihaliková

    2011-09-01

    Full Text Available The paper deals with examination of relation between the hardness and the size of plastic zone during the tensile loading. UCI (Ultrasonic Contact Impedance micro-hardness method was used for hardness measurements. Deformation was evaluated by non-contact extensometry method – videoextensometry. The result present existence of the power lawl relation between hardness and plastic deformation: HV = HV(p+ kE^a. Hot rolled sheet and thin automotive sheet were investigated.

  20. USING THE VIDEOEXTENSOMETRY AND UCI - HARDNESS FOR MONITORING OF AUTOMOTIVE STEEL SHEETS

    OpenAIRE

    Mária Mihaliková; Miroslav Német; Pavol Zubko; Ľubomír Ambriško; Ladislav Pešek

    2011-01-01

    The paper deals with examination of relation between the hardness and the size of plastic zone during the tensile loading. UCI (Ultrasonic Contact Impedance) micro-hardness method was used for hardness measurements. Deformation was evaluated by non-contact extensometry method – videoextensometry. The result present existence of the power lawl relation between hardness and plastic deformation: HV = HV(p)+ kE^a. Hot rolled sheet and thin automotive sheet were investigated.

  1. Dual-phase steel sheets under cyclic tension-compression to large strains: Experiments and crystal plasticity modeling

    Science.gov (United States)

    Zecevic, Milovan; Korkolis, Yannis P.; Kuwabara, Toshihiko; Knezevic, Marko

    2016-11-01

    In this work, we develop a physically-based crystal plasticity model for the prediction of cyclic tension-compression deformation of multi-phase materials, specifically dual-phase (DP) steels. The model is elasto-plastic in nature and integrates a hardening law based on statistically stored dislocation density, localized hardening due to geometrically necessary dislocations (GNDs), slip-system-level kinematic backstresses, and annihilation of dislocations. The model further features a two level homogenization scheme where the first level is the overall response of a two-phase polycrystalline aggregate and the second level is the homogenized response of the martensite polycrystalline regions. The model is applied to simulate a cyclic tension-compression-tension deformation behavior of DP590 steel sheets. From experiments, we observe that the material exhibits a typical decreasing hardening rate during forward loading, followed by a linear and then a non-linear unloading upon the load reversal, the Bauschinger effect, and changes in hardening rate during strain reversals. To predict these effects, we identify the model parameters using a portion of the measured data and validate and verify them using the remaining data. The developed model is capable of predicting all the particular features of the cyclic deformation of DP590 steel, with great accuracy. From the predictions, we infer and discuss the effects of GNDs, the backstresses, dislocation annihilation, and the two-level homogenization scheme on capturing the cyclic deformation behavior of the material.

  2. The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Nianwei [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Department of Materials Science, Fudan University, Shanghai 200433 (China); Chen, Qimeng [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Junxi, E-mail: zhangjunxi@shiep.edu.cn [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Xin; Ni, Qingzhao [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Jiang, Yiming; Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

    2017-05-01

    The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

  3. The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

    International Nuclear Information System (INIS)

    Dai, Nianwei; Chen, Qimeng; Zhang, Junxi; Zhang, Xin; Ni, Qingzhao; Jiang, Yiming; Li, Jin

    2017-01-01

    The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

  4. Anisotropic behaviour law for sheets used in stamping: A comparative study of steel and aluminium

    OpenAIRE

    Sinou, Jean-Jacques; Macquaire, Bruno

    2008-01-01

    International audience; For a car manufacturer, reducing the weight of vehicles is an obvious aim. Replacing steel by aluminium moves towards that goal. Unfortunately, aluminium's stamping numerical simulation results are not yet as reliable as those of steel. Punch-strength and spring-back phenomena are not correctly described. This study on aluminium validates the behaviour law Hill 48 quadratic yield criterion with both isotropic and kinematic hardening. It is based on the yield surface an...

  5. Development and application of measurement techniques for evaluating localised magnetic properties in electrical steel

    Science.gov (United States)

    Lewis, N. J.; Anderson, P. I.; Gao, Y.; Robinson, F.

    2018-04-01

    This paper reports the development of a measurement probe which couples local flux density measurements obtained using the needle probe method with the local magnetising field attained via a Hall effect sensor. This determines the variation in magnetic properties including power loss and permeability at increasing distances from the punched edge of 2.4% and 3.2% Si non-oriented electrical steel sample. Improvements in the characterisation of the magnetic properties of electrical steels would aid in optimising the efficiency in the design of electric machines.

  6. Rotary Cutting of Electrical Steel Laminations – A Contrast to Traditional Stamping

    Directory of Open Access Journals (Sweden)

    Markus Hubert

    2017-07-01

    Full Text Available Rotary cutting of electrical steel laminations is a novel, promising alternative in the processing of electrical steel strip with enormous economical and technical potentials. This paper is an extension of work originally presented on the 6th International Electric Drives Production Conference (E|DPC in Nuremberg, Germany 2016. The scope of this paper includes a theoretical description of the rotary cutting process, an explanation of the machine and tooling setup, the basics of the Toroidal Core Tests and a discussion of the theoretical and experimental results. The methodology applied is basing on the Toroidal Core Test per DIN 60404-6, which is elementary described in section 3. Toroidal core tests allow a characterization in regards of technical, process and functional aspects, what is also mainly extended in this work. Finally, a classification of the rotary cutting process into existing processing technologies of electrical steel strip is feasible with respect to its limits and possibilities.

  7. Method for reducing formation of electrically resistive layer on ferritic stainless steels

    Science.gov (United States)

    Rakowski, James M.

    2013-09-10

    A method of reducing the formation of electrically resistive scale on a an article comprising a silicon-containing ferritic stainless subjected to oxidizing conditions in service includes, prior to placing the article in service, subjecting the article to conditions under which silica, which includes silicon derived from the steel, forms on a surface of the steel. Optionally, at least a portion of the silica is removed from the surface to placing the article in service. A ferritic stainless steel alloy having a reduced tendency to form silica on at least a surface thereof also is provided. The steel includes a near-surface region that has been depleted of silicon relative to a remainder of the steel.

  8. Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

    Science.gov (United States)

    Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

    2018-03-01

    Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

  9. Environmental Synthesis of Few Layers Graphene Sheets Using Ultrasonic Exfoliation with Enhanced Electrical and Thermal Properties.

    Directory of Open Access Journals (Sweden)

    Monir Noroozi

    Full Text Available In this paper, we report how few layers graphene that can be produced in large quantity with low defect ratio from exfoliation of graphite by using a high intensity probe sonication in water containing liquid hand soap and PVP. It was founded that the graphene powder obtained by this simple exfoliation method after the heat treatment had an excellent exfoliation into a single or layered graphene sheets. The UV-visible spectroscopy, FESEM, TEM, X-ray powder diffraction and Raman spectroscopy was used to analyse the graphene product. The thermal diffusivity of the samples was analysed using a highly accurate thermal-wave cavity photothermal technique. The data obtained showed excellent enhancement in the thermal diffusivity of the graphene dispersion. This well-dispersed graphene was then used to fabricate an electrically conductive polymer-graphene film composite. The results demonstrated that this low cost and environmental friendly technique allowed to the production of high quality layered graphene sheets, improved the thermal and electrical properties. This may find use in the wide range of applications based on graphene.

  10. Experimental and numerical study on optimization of the single point incremental forming of AINSI 304L stainless steel sheet

    Science.gov (United States)

    Saidi, B.; Giraud-Moreau, L.; Cherouat, A.; Nasri, R.

    2017-09-01

    AINSI 304L stainless steel sheets are commonly formed into a variety of shapes for applications in the industrial, architectural, transportation and automobile fields, it’s also used for manufacturing of denture base. In the field of dentistry, there is a need for personalized devises that are custom made for the patient. The single point incremental forming process is highly promising in this area for manufacturing of denture base. The single point incremental forming process (ISF) is an emerging process based on the use of a spherical tool, which is moved along CNC controlled tool path. One of the major advantages of this process is the ability to program several punch trajectories on the same machine in order to obtain different shapes. Several applications of this process exist in the medical field for the manufacturing of personalized titanium prosthesis (cranial plate, knee prosthesis...) due to the need of product customization to each patient. The objective of this paper is to study the incremental forming of AISI 304L stainless steel sheets for future applications in the dentistry field. During the incremental forming process, considerable forces can occur. The control of the forming force is particularly important to ensure the safe use of the CNC milling machine and preserve the tooling and machinery. In this paper, the effect of four different process parameters on the maximum force is studied. The proposed approach consists in using an experimental design based on experimental results. An analysis of variance was conducted with ANOVA to find the input parameters allowing to minimize the maximum forming force. A numerical simulation of the incremental forming process is performed with the optimal input process parameters. Numerical results are compared with the experimental ones.

  11. Microstructural evolution modelling of low carbon steel sheets during continuous annealing. Prediction of the mechanical properties

    International Nuclear Information System (INIS)

    Petite, M.M.; Monsalve, A.; Gutierrez, I.; Zaitegui, J.; Larburu, J.I.

    1998-01-01

    A model has been developed which allows the prediction of both, the evolution of the microstructure during continuous annealing and the final mechanical properties as a function of the steel composition, the variables defining the annealing cycle and those during hot and cold rolling. (Author) 10 refs

  12. Tooling solutions for sheet metal forming and punching of lean duplex stainless steel

    DEFF Research Database (Denmark)

    Wadman, Boel; Madsen, Erik; Bay, Niels

    2012-01-01

    .4509 and lean duplex EN1.4162 in a production designed for austenitic stainless steels, such as EN1.4301 and 1.4401. The result is a guideline that summarizes how stainless material properties may affect tool degradation, and suggests tool solutions for reduced production disturbances and tool maintenance cost....

  13. Effect of cooling rate during hot stamping on low cyclic fatigue of boron steel sheet

    Science.gov (United States)

    Suh, Chang Hee; Jang, Won Seok; Oh, Sang Kyun; Lee, Rac Gyu; Jung, Yun-Chul; Kim, Young Suk

    2012-08-01

    Boron steel is widely used throughout the automobile industry due to its high tensile strength and hardenability. When boron steel is used for body parts, only high strength is required for crashworthiness. However, when boron steel is used for chassis parts, a high fatigue life is needed. The microstructure of boron steel is mainly affected by the cooling rate during hot stamping. Therefore, this study investigated the low cyclic fatigue life according to the cooling rate. The fatigue life increased at a low strain amplitude when the cooling rate was fast. However, at a high strain amplitude, the fatigue life decreased, due to the low ductility and fracture toughness of the martensite formed by rapid cooling. Martensite formed by a fast cooling rate shows excellent fatigue life at a low total strain amplitude; however, a multiphase microstructure formed by a slow cooling rate is recommended if the parts experience high and low total strain amplitudes alternately. In addition, the cooling rate has little effect on the distribution of solute boron and boron precipitations, so it is expected that boron rarely affects low cyclic fatigue.

  14. 78 FR 79667 - Stainless Steel Sheet and Strip in Coils From Japan: Initiation of Expedited Changed...

    Science.gov (United States)

    2013-12-31

    ... rare earth elements of more than 0.06 percent, with the balance iron. Permanent magnet iron-chromium... industrial furnaces, and in rheostats for railway locomotives. The product is currently available under... specialty stainless steels typically used in certain industrial blades and surgical and medical instruments...

  15. Effect of formation and state of interface on joint strength in friction stir spot welding for advanced high strength steel sheets

    Science.gov (United States)

    Taniguchi, Koichi; Matsushita, Muneo; Ikeda, Rinsei; Oi, Kenji

    2014-08-01

    The tensile shear strength and cross tension strength of friction stir spot welded joints were evaluated in the cases of lap joints of 270 N/mm2 grade and 980 N/mm2 grade cold rolled steel sheets with respect to the stir zone area, hardness distribution, and interface condition between the sheets. The results suggested that both the tensile shear strength and cross tension strength were based on the stir zone area and its hardness in both grades of steel. The "hook" shape of the interface also affected the joint strength. However, the joining that occurred across the interfaces had a significant influence on the value of the joint strength in the case of the 270 N/mm2 grade steel.

  16. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Administrator

    road construction are the only utilization. This slag has been tried to be value added and utilized to ... aggregate in road constructions (Fallman and Kartlen. 1997; Lind et al 2000; Nagataki et al 2000). ..... furnace steel slag in road construction, in Characterization of residues release of contaminants from slag ash ashes (ed.).

  17. Measurement of electrical steels with direct field determination

    Czech Academy of Sciences Publication Activity Database

    Stupakov, Oleksandr; Wood, R.; Melikhov, O.; Jiles, D.

    2010-01-01

    Roč. 46, č. 2 (2010), 298-301 ISSN 0018-9464 R&D Projects: GA ČR GP102/09/P108 Institutional research plan: CEZ:AV0Z10100520 Keywords : magnetic field measurement * magnetic hysteresis * magnetic variables measurement * silicon steel Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.052, year: 2010

  18. Metal release from stainless steel powders and massive sheets--comparison and implication for risk assessment of alloys.

    Science.gov (United States)

    Hedberg, Yolanda; Mazinanian, Neda; Odnevall Wallinder, Inger

    2013-02-01

    Industries that place metal and alloy products on the market are required to demonstrate that they are safe for all intended uses, and that any risks to humans, animals or the environment are adequately controlled. This requires reliable and robust in vitro test procedures. The aim of this study is to compare the release of alloy constituents from stainless steel powders of different grades (focus on AISI 316L) and production routes into synthetic body fluids with the release of the same metals from massive sheets in relation to material and surface characteristics. The comparison is justified by the fact that the difference between massive surfaces and powders from a metal release/dissolution and surface perspective is not clearly elucidated within current legislations. Powders and abraded and aged (24 h) massive sheets were exposed to synthetic solutions of relevance for biological settings and human exposure routes, for periods of up to one week. Concentrations of released iron, chromium, nickel, and manganese in solution were measured, and the effect of solution pH, acidity, complexation capacity, and proteins elucidated in relation to surface oxide composition and its properties. Implications for risk assessments based on in vitro metal release data from alloys are elucidated.

  19. Modelling the influence of steel fibres on the electrical resistivity of cementitious composites

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Stang, Henrik

    2009-01-01

    One of the governing factors on the corrosion of embedded reinforcement is the electrical resistivity of the concrete. The combination of steel fibres and conventional reinforcement bars has been used in a number of structures. However, the addition of electrical con-ductive fibres might influence...... of steel fibre reinforced concrete (SFRC). The parameters investigated in the following are the fibre geometry, the fibre volume and the transitional resistance. On basis of the experimental results, a model, taking the resistivity of the fibres and the concrete matrix into account is proposed....

  20. Full-Scale Physical Modeling Of The System "Granular Media—Steel Sheet Piling"

    Science.gov (United States)

    Dubrovskyy, M. P.; Meshcheryakov, G. N.; Petrosyan, V. N.; Dubrovska, O. M.

    2011-12-01

    This paper considers the problem of determination of real parameters of the cross-sectional values of sheet piling walls made of U-profile piles (moment of inertia and section modulus) and their drivability regarding piles interaction with granular media (for example, sandy soil). Among main factors which influence on this one can mention soil friction in the interlocks and the transmission of longitudinal shear forces in the interlocks of the sheet piles. In reality granular media-interlock interaction depends mainly on installation method and properties of the granular media. Study of dependencies between applied forces and friction in the interlocks by full-scale physical modeling during press-in regarding pile-pile interaction and granular media properties was aiming to refine calculation model as well as to provide reliable numerical modeling and design of the considered system.

  1. Tool degradation during sheet metal forming of three stainless steel alloys

    DEFF Research Database (Denmark)

    Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel

    2010-01-01

    degradation was analysed by the strip reduction test, simulating resistance to galling during ironing. It was shown that the surface condition of both the tools and the sheet metal was of importance to the galling resistance. Numerical simulations of the experimental tests were compared with the experimental...... test results. The software program DEFORM™ 3D was used to analyse the pressure and temperature development in the tool/work piece interface during strip reduction....

  2. Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

    2017-05-01

    In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

  3. Analysis of properties laser welded RAK 40/70 steel sheets

    Science.gov (United States)

    Evin, E.; Tomáš, M.; Fujda, M.

    2017-11-01

    Both, the ecological production and operation of vehicles demand using such materials for deformation zones’ structural parts, which show some specific properties and use innovative technologies to process them. Specific requirements for functionality (strength, stiffness, deformation work, fatigue properties) are closely linked to processability (formability). In the paper are presented results for multiphase TRIP steel RAK40/70 when welded by pulse solid-state fiber laser YLS-5000. Based on microstructure analysis in the fusion zone and heat affected zone the welding parameters were optimised. The influence of laser welding on the strength and deformation properties was verified by characteristics of strength, stiffness and deformation work, as they were calculated from mechanical properties measured by tensile test and three-point bending test. The knowledge gathered in the field of laser welding influence on the strength and deformation properties of multiphase TRIP steel RAK40/70 should help designers when design the lightweight structural parts of the car body.

  4. Influence of thermal treatment on magnetic properties of steel sheet material utilised in cable routing system

    OpenAIRE

    Ušák, Elemír

    2013-01-01

    The influence of relax annealing aimed at removal of the residual stresses (so-called stress-relief annealing) on various magnetic parameters, such as the relative magnetic amplitude permeability, coercivity, remanent flux density, etc. is discussed. Samples of steel cable tray material which is a part of commercially available cable routing system were investigated in order to find information about the properties important from the point of view of EMC requirements in extremely demanding in...

  5. Influence of Thermal Treatment on Magnetic Properties of Steel Sheet Material Utilised in Cable Routing System

    Directory of Open Access Journals (Sweden)

    Elemir Usak

    2013-01-01

    Full Text Available The influence of relax annealing aimed at removal of the residual stresses (so-called stress-relief annealing on various magnetic parameters, such as the relative magnetic amplitude permeability, coercivity, remanent flux density, etc. is discussed. Samples of steel cable tray material which is a part of commercially available cable routing system were investigated in order to find information about the properties important from the point of view of EMC requirements in extremely demanding industrial environment.

  6. A Fixture for Compressive Tests of Thin Sheet Metal Between Lubricated Steel Guides

    Science.gov (United States)

    1946-04-01

    figure, The width of the paok was reduced about 1/64 inch by light cuts with a surface grinden apd the paok was turned . NACA TN No. 1022 5 ● over and was...RESULTSOFCOMPRESSIVET STSOF0.054-INCH1025CARBONSTEELSHEET, ~NSVE&E SPECIWZNS peoimen number CIT CF6T C21T C22T KindOf testor lateral support Paok -do-- Steel

  7. 78 FR 70574 - Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and...

    Science.gov (United States)

    2013-11-26

    ...)] Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and Russia..., Germany, Japan, Korea, Poland, and Russia of grain-oriented electrical steel, provided for in subheadings... Republic, Germany, Japan, Korea, Poland, and Russia. Accordingly, effective September 18, 2013, the...

  8. Studies Regarding the Elaboration of the Manganese Austenitic Steel in the Induction Electric Furnace with Acid Coating

    Directory of Open Access Journals (Sweden)

    Constantin Marta

    2010-10-01

    Full Text Available The paper forwards a method of elaborating the manganese austenitic steel in induction electric furnaces with a capacity of 250 Kg having an acid furnace coating. Considering the fact that when elaborating the manganese austenitic steel sulphur can be obtained under 0.02% constitutes an additional reason to attempt the elaboration of this steel in the electric furnaces through induction with acid coating, even if the load has over 0.02% S.

  9. Estimation of tensile shear strength of spot welded joint of steel sheets. 1st report. Resistance spot welded joint strength of steel sheets; Usukohan supotto yosetsu tsugite no hippari sendan tsuyosa no suitei. 1st report. Teiko supotto yosetsu tsugite no tsuyosa

    Energy Technology Data Exchange (ETDEWEB)

    Kabasawa, M.; Funakawa, Y.; Ogawa, K. [NKK Corp., Tokyo (Japan); Tamura, M. [Kokan Keisoku Co. Ltd., Tokyo (Japan)

    1996-11-05

    Recently, use of thinner steel sheets was promoted with their higher strength for weight reduction of car body in the car industry, and also use of higher strength steel sheets was proceeded to improve its collision safety. Among such a condition, estimation of strength of the most fundamental single spot welding joint becomes important because body and parts strengths are mainly occupied by the strength of the welded joint. As relationships between shear strength and strength, thickness and nugget diameter of the steel sheets were investigated uptodate and a lot of empirical equations were obtained, a result obtained by numerical analysis was individual, and empirical equations obtained in conventional studies were narrow in their applied regions and could not be forecast for their application limits. In this study, for a joint obtained by a welding condition corresponding to A class of Japan Welding Society standard WES7301, as an object of low carbon steel sheet containing more than 0.03% of carbon widely used for the car body, an experimental equation to estimate tensile shear strength specified in JIS Z3136 from sheet thickness, mother material feature and nugget diameter was induced. 10 refs., 17 figs., 4 tabs.

  10. Influence of the manufacturing process on the magnetic properties of non-oriented electrical steels

    International Nuclear Information System (INIS)

    Schoppa, A.; Schneider, J.; Wuppermann, C.-D.

    2000-01-01

    The optimal use of an appropriate material for a given application requires some considerations concerning the influence of the manufacturing conditions on the properties of magnetic components. The paper presents the general trends of the influence of manufacturing processes on the magnetic properties of non-oriented fully processed electrical steels

  11. Trends in Wind Turbine Generators, and the Role of Electrical Steels

    DEFF Research Database (Denmark)

    Henriksen, Matthew Lee; Jensen, Bogi Bech

    2014-01-01

    Designs of permanent magnet synchronous machines suitable for operation as wind turbine generators are presented and discussed. Design differences in machines intended for operation in geared and direct drive systems are illustrated . Special emphasis is given to the effect of varying...... the electrical steel used for stator laminations....

  12. Microstructure and texture evolution of cold-rolled deep-drawing steel sheet during annealing

    Science.gov (United States)

    Zhou, Le-yu; Wu, Lei; Liu, Ya-zheng; Cheng, Xiao-jie; Sun, Jin-hong

    2013-06-01

    In accordance with experimental results about the annealing microstructure and texture of cold-rolled deepdrawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. {111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of {111} advantageous texture components in the annealing texture increases from 55vol% to 65vol%; meanwhile, the contents of {112} and {100} texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.

  13. Influence effect of electric action on the micro structure of steel in crystallization

    Directory of Open Access Journals (Sweden)

    Zhbanova O. M.

    2017-12-01

    Full Text Available The dependence of physical and mechanical properties of manganese steel grade 110H13L on the effect of electrical activity during crystallization of the casting is considered. Treatment of the melt by electric current increases the speed of dissolution of metallic impurities and other components in the melt many times, providing not only finely crystalline structure, but also improving the homogeneity of metal casting. Improvement of mechanical properties is a consequence of crushing those which constitute microstructure. Processing by electric current does a beneficial effect on the process of crystallization of metal melts during casting, which significantly improves the structure of the ingot and its mechanical properties.

  14. Finite element analysis of AISI 304 steel sheets subjected to dynamic tension: The effects of martensitic transformation and plastic strain development on flow localization

    OpenAIRE

    Rodríguez Martínez, José Antonio; Rittel, D.; Zaera Polo, Ramón Eulalio; Osovski, S.

    2013-01-01

    The paper presents a finite element study of the dynamic necking formation and energy absorption in AISI 304 steel sheets. The analysis emphasizes the effects of strain induced martensitic transformation (SIMT) and plastic strain development on flow localization and sample ductility. The material behavior is described by a constitutive model proposed by the authors which includes the SIMT at high strain rates. The process of martensitic transformation is alternatively switched on and off in t...

  15. A comparative investigation of the efficacy of CO2 and high power diode lasers for the forming of EN3 mild steel sheets

    OpenAIRE

    Lawrence, Jonathan

    2002-01-01

    A comparative investigation of the effectiveness of a high power diode laser (HPDL) and a CO2 laser for the forming of thin section EN3 mild steel sheet has been conducted. The buckling mechanism was identified as the laser forming mechanism responsible for the induced bending. For both lasers it was found that the induced bending angles increased with an increasing number of irradiations and high laser powers, whilst decreasing as the traverse speed was increased. Also, it was apparent from ...

  16. Effect of Weld Current on the Microstructure and Mechanical Properties of a Resistance Spot-Welded TWIP Steel Sheet

    Directory of Open Access Journals (Sweden)

    Mumin Tutar

    2017-11-01

    Full Text Available In this study the effect of the weld current on the microstructure and mechanical properties of a resistance spot-welded twinning-induced plasticity (TWIP steel sheet was investigated using optical microscopy, scanning electron microscopy–electron back-scattered diffraction (SEM–EBSD, microhardness measurements, a tensile shear test and fractography. Higher weld currents promoted the formation of a macro expulsion cavity in the fusion zone. Additionally, higher weld currents led to a higher indentation depth, a wider heat-affected zone (HAZ, coarser grain structure and thicker annealing twins in the HAZ, and a relatively equiaxed dendritic structure in the centre of the fusion zone. The hardness values in the weld zone were lower than that of the base metal. The lowest hardness values were observed in the HAZ. No strong relationship was observed between the hardness values in the weld zone and the weld current. A higher joint strength, tensile deformation and failure energy absorption capacity were obtained with a weld current of 12 kA, a welding time of 300 ms and an electrode force of 3 kN. A complex fracture surface with both brittle and limited ductile manner was observed in the joints, while the base metal exhibited a ductile fracture. Joints with a higher tensile shear load (TSL commonly exhibited more brittle fracture characteristics.

  17. Corrosion test of coated steel sheets using hem model. Hem model wo mochiita kakushu hyomen shori koban no fushoku shiken

    Energy Technology Data Exchange (ETDEWEB)

    Nomura, S.; Sakai, H.; Iwai, M.; Arimura, M. (Kobe Steel, Ltd., Kobe (Japan))

    1993-10-01

    The outdoor exposure corrosion test results of the hem model attached inside an automotive door for two years (May, 1986 - May, 1988) were reported as well as the cyclic corrosion test results of the hem model including cyclic salt spray, drying and wetting repeated 200 times. The hem models were made of some kinds of surface treated steel sheets such as electrogalvanizing one, and coated by dipping phosphating and cation electrodeposition like practical automotive coating. As a result, the corrosion depth of the hem models showed the largest value around the top of lapped panel portions, and under-film corrosion conditions of the hem models and temperature/humidity measurement results suggested a cyclic dry/wet condition inside a door. In the exposure test, the corrosion depth decreased with an increase in Zn coating weight indicating the clear effect of a coating weight on a corrosion depth resistance, however, in the cyclic corrosion test, no clear protective effect of Zn coating was obtained. 5 refs., 10 figs.

  18. Designing a Uniaxial Tension/Compression Test for Springback Analysis in High-Strength Steel Sheets.

    Science.gov (United States)

    Stoudt, M R; Levine, L E; Ma, L

    2017-01-01

    We describe an innovative design for an in-plane measurement technique that subjects thin sheet metal specimens to bidirectional loading. The goal of this measurement is to provide the critical performance data necessary to validate complex predictions of the work hardening behavior during reversed uniaxial deformation. In this approach, all of the principal forces applied to the specimen are continually measured in real-time throughout the test. This includes the lateral forces that are required to prevent out of plane displacements in the specimen that promote buckling. This additional information will, in turn, improve the accuracy of the compensation for the friction generated between the anti-bucking guides and the specimen during compression. The results from an initial series of experiments not only demonstrate that our approach is feasible, but that it generates data with the accuracy necessary to quantify the directionally-dependent changes in the yield behavior that occur when the strain path is reversed (i.e., the Bauschinger Effect).

  19. Laser-Assisted Bending of Sharp Angles With Small Fillet Radius on Stainless Steel Sheets: Analysis of Experimental Set-Up and Processing Parameters

    Science.gov (United States)

    Gisario, Annamaria; Barletta, Massimiliano; Venettacci, Simone; Veniali, Francesco

    2015-06-01

    Achievement of sharp bending angles with small fillet radius on stainless steel sheets by mechanical bending requires sophisticated bending device and troublesome operational procedures, which can involve expensive molds, huge presses and large loads. In addition, springback is always difficult to control, thus often leading to final parts with limited precision and accuracy. In contrast, laser-assisted bending of metals is an emerging technology, as it often allows to perform difficult and multifaceted manufacturing tasks with relatively small efforts. In the present work, laser-assisted bending of stainless steel sheets to achieve sharp angles is thus investigated. First, bending trials were performed by combining laser irradiation with an auxiliary bending device triggered by a pneumatic actuator and based on kinematic of deformable quadrilaterals. Second, laser operational parameters, that is, scanning speed, power and number of passes, were varied to identify the most suitable processing settings. Bending angles and fillet radii were measured by coordinate measurement machine. Experimental data were elaborated by combined ANalysis Of Mean (ANOM) and ANalysis Of VAriance (ANOVA). Based on experimental findings, the best strategy to achieve an aircraft prototype from a stainless steel sheet was designed and implemented.

  20. Proposal for the award of a contract for the supply of low-carbon steel sheets for the mqw quadrupole magnets

    CERN Document Server

    1999-01-01

    This document concerns the award of a contract for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets. Following a market survey carried out among 53 firms in 16 Member States, a call for tenders (IT-2619/SL/LHC) was sent on 24 September 1999 to three firms in two Member States. By the closing date, CERN had received two tenders. The Finance Committee is invited to agree to the negotiation of a contract with COCKERILL-SAMBRE (BE) for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets for a total amount of 894 780 euros (1 423 870 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, with an option for the supply of up to 200 tonnes of additional low-carbon steel sheets, for a total amount of 178 956 euros (284 774 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, bringing the total amount to a maximum of 1 073 736 euros (1 708 644 Swiss francs). The above amounts in Swiss franc...

  1. Proposal for the award of a contract for the supply of low-carbon steel sheets for LHC resistive dipole magnets

    CERN Document Server

    2001-01-01

    This document concerns the award of a contract for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for the LHC. Following a market survey (MS-2619/SL/LHC) carried out among 62 firms in sixteen Member States, a call for tenders (IT-2911/SL/LHC) was sent on 6 March 2001 to 11 firms in seven Member States. By the closing date, CERN had received one tender. The Finance Committee is invited to agree to the negotiation of a contract with the firm COCKERILL SAMBRE (BE), the only bidder, for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for a total amount of 984 803 euros (1 511 328 Swiss francs), not subject to revision until 1 January 2003, with an option for the supply of up to 15% additional steel sheets, for a total amount of 147 720 euros (226 699 Swiss francs), not subject to revision until 1 January 2003, bringing the total amount to a maximum of 1 132 523 euros (1 738 027 Swiss francs), not s...

  2. Microstructure and properties evaluations of spot-welded ferritic steel sheets via static magnetic field

    Science.gov (United States)

    Min, Ding; Yicheng, Wang

    2016-01-01

    Ferritic steel spot nuggets were produced with or without a static magnetic field. The microstructures and properties evaluations of the nuggets with or without a static magnetic field were investigated. Disordered columnar grains and some equiaxed grains among the columnar grains with a static magnetic field were discovered in this study. Based on the evaluations of the microstructure and properties, the nugget mechanisms, strengthening mechanisms, and infrared behavior of the joint were discovered. The diameter and strength of each nugget were improved with the application of a static magnetic field. The welding time and the welding force can both influence the nugget characteristics via a static magnetic field. The tensile strength of the spot joint regularly varied with magnetic field; the maximum value was 245 MPa, 11%, which was approximately 30% higher than that of the nugget without magnetic field (187 MPa, 3.8%). The magnetization force applied on the dendrite at the same time can cause the columnar dendrite to deform, break and deflect from the direction of solidification.

  3. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    International Nuclear Information System (INIS)

    Leuning, N.; Steentjes, S.; Schulte, M.; Bleck, W.; Hameyer, K.

    2016-01-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  4. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Leuning, N., E-mail: nora.leuning@iem.rwth-aachen.de [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Steentjes, S. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Schulte, M.; Bleck, W. [Steel Institute, RWTH Aachen University, D-52072 Aachen (Germany); Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany)

    2016-11-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  5. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Science.gov (United States)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50-20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient kh considering average grain size and ε is established. The magnetic flux density at 800 A/m (B8) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B50) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel.

  6. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    International Nuclear Information System (INIS)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-01-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k h considering average grain size and ε is established. The magnetic flux density at 800 A/m (B 8 ) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B 50 ) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel

  7. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Jing [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yang, Ping, E-mail: yangp@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, Weimin [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ye, Feng [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k{sub h} considering average grain size and ε is established. The magnetic flux density at 800 A/m (B{sub 8}) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B{sub 50}) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel.

  8. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  9. Manufacturing inspection of electrical steels using Magnetic Barkhausen Noise: residual stress detection

    Energy Technology Data Exchange (ETDEWEB)

    Samimi, A.A., E-mail: 9aa8@queensu.ca [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Krause, T.W. [Royal Military College of Canada, NDE Lab., Kingston, Ontario (Canada); Clapham, L. [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Gallaugher, M.; Ding, Y.; Chromik, R. [McGill Univ., Dept. of Mining and Materials Engineering, Montreal, Quebec (Canada)

    2016-09-15

    Non-oriented Electrical Steel (NOES) is the magnetic core lamination material used for flux transfer in rotary machines. The presence of residual stress associated with material processing may be detrimental to magnetic domain structure refinement and as a result, magnetic performance of NOES. Therefore, manufacturing inspection of NOES that identifies the presence of residual stress could contribute to the production of more energy efficient cores. However, standard materials evaluation is limited to destructive and off-line techniques. The present work employed Magnetic Barkhausen Noise (MBN) for nondestructive identification of local residual stress associated with stages in material processing. Analysis of MBN from single strips of NOES demonstrated clear response to applied tensile stress, mechanical shearing, the presence of an insulating coating and punching. The results establish the potential of MBN as a nondestructive testing technology for quality control of electrical steels at various stages of manufacture. (author)

  10. Evolution of microstructure, texture and inhibitor along the processing route for grain-oriented electrical steels using strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Yao, Sheng-Jie [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, 264209 (China); Sun, Yu; Gao, Fei; Song, Hong-Yu; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Lei; Geng, Dian-Qiao [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-08-15

    In the present work, a regular grade GO sheet was produced successively by strip casting, hot rolling, normalizing annealing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing, secondary recrystallization annealing and purification. The aim of this paper was to characterize the evolution of microstructure, texture and inhibitor along the new processing route by comprehensive utilization of optical microscopy, X-ray diffraction and transmission electron microscopy. It was found that a fine microstructure with the ferrite grain size range of 7–12 μm could be obtained in the primary recrystallization annealed sheet though a very coarse microstructure was produced in the initial as-cast strip. The main finding was that the “texture memory” effect on Goss texture started on the through-thickness intermediate annealed strip after first cold rolling, which was not similar to the “texture memory” effect on Goss texture starting on the surface layers of the hot rolled strip in the conventional production route. As a result, the origin of Goss nuclei capable of secondary recrystallization lied in the grains already presented in Goss orientation in the intermediate annealed strip after first cold rolling. Another finding was that fine and dispersive inhibitors (mainly AlN) were easy to be produced in the primary recrystallization microstructure due to the initial rapid solidification during strip casting and the subsequent rapid cooling, and the very high temperature reheating usually used before hot rolling in the conventional production route could be avoided. - Highlights: • A regular grade grain-oriented electrical steel was produced. • Evolution of microstructure, texture and inhibitor was characterized. • Origin of Goss nuclei lied in the intermediate annealed strip. • A fine primary recrystallization microstructure could be produced. • Effective inhibitors were easy to be obtained in the new processing route.

  11. Temperature estimation of liquid steel in electric arc furnaces; Schaetzung der Stahlbadtemperatur im Lichtbogenofen

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Matthias; Krueger, Klaus [Helmut-Schmidt-Univ./Univ. der Bundeswehr, Hamburg (Germany); Juechter, Ansgar; Braun, Uwe [ArcelorMittal Hamburg GmbH, Hamburg (Germany)

    2011-12-15

    One criterion for an energy-optimized operation of electric arc furnaces is to reach the required tapping temperature precisely. The related, partially manual measurement of the melt temperature is carried out with disposable thermocouples. This process is time-consuming and expensive. Therefore development target is to predict the temperature of the liquid steel by using theoretical models. This paper will present different methods for estimating the melt temperature. (orig.)

  12. Microhardness and tribological wear of the steels remelted with an electric arc

    Directory of Open Access Journals (Sweden)

    S. Adamiak

    2009-04-01

    Full Text Available This study presents results of a research on the surface strengthening of the C15, C45 and C90U steels by application of concentrated heat stream with the GTAW methodology. Utilizing the GTAW methodology remelting of the surface layer of the sampled steels was performed by a welding head moving at a speed ranging from 200 mm/min to 800 mm/min and the current intensity of the electric arcranging from 50A to 300A. Measurements of hardness, frictional coefficient and intensity of tribological wear were performed in theremelted surface layer. Correlation between the intensity of the electric arc versus microhardness and tribological wear resistance under conditions of dry-friction was established. Following the treatment an increase in hardness as well as increase in the tribological wear resistance could be observed in steel samples. The best results were achieved during remelting of the surface layer with electric arc at 100A intensity and the speed of the welding head in relation to treated sample of 200 mm/min.

  13. Evaluation of stress distribution due to shearing in non-oriented electrical steel by using synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Zaizen, Yoshiaki, E-mail: y-zaizen@jfe-steel.co.jp; Omura, Takeshi; Senda, Kunihiro [Steel Research Laboratory, JFE Steel Corporation, Kawasakidori 1,Mizushima, Kurashiki,712-8511 (Japan); Fukumura, Masaru [Steel Research Laboratory, JFE Steel Corporation, Kawasaki, Kanagawa 210-0855 (Japan); Toda, Hiroaki [Steel Business Planning Dept, JFE Steel Corporation, Tokyo 100-0011 (Japan)

    2016-05-15

    The influence of the shearing process on the iron loss of non-oriented electrical steels with grain sizes of 10 μm-150 μm was investigated. The deterioration ratio of iron loss was clearly smaller in sample with small grain sizes. The droop height, reflecting the amount of plastic deformation, displayed a good relationship with the deterioration of iron loss under the effect of the material grain size. To clarify the strain distribution around the sheared edge, the elastic strain in a sheet sample with the thickness of 0.30 mm and grain size of 10 μm was evaluated by using synchrotron radiation. The width of the region of elastic strain due to shearing was two or three times of the material thickness. The results of the plastic strain distribution obtained by the measurements were then used to estimate the iron loss deterioration rate in 5 mm width sheared samples. The estimated loss deteriotation coincided with the actual measured iron loss.

  14. The Effect of Varying Ultrafast Pulse Laser Energies on the Electrical Properties of Reduced Graphene Oxide Sheets in Solution

    Science.gov (United States)

    Ibrahim, Khaled H.; Irannejad, Mehrdad; Wales, Benjamin; Sanderson, Joseph; Musselman, Kevin P.; Yavuz, Mustafa

    2018-02-01

    Laser treatment of graphene oxide solution among other techniques is a well-established technique for producing reduced graphene sheets. However, production of high-quality ultra-low sheet resistance reduced graphene oxide (rGO) sheets in solution has been a challenge due to their high degree of randomness, defect-rich medium, and lack of controlability. Recent studies lack an in-depth analytic comparison of laser treatment parameters that yield the highest quality rGO sheets with a low defect ratio. Hence, in this study, we implement a comprehensive comparison of laser treatment parameters and their effect on the yielded rGO sheets from an electronic and physical standpoint. Ultra-low sheet resistance graphene oxide sheets were fabricated using ultrafast laser irradiation with different laser pulse energies in the range of 0.25-2 mJ. Laser treatment for 10 min using a pulse energy of 1 mJ resulted in an increase in the defect spacing, accompanied by a large red shift in the optical absorption of the C=C bond, indicating significant restoration of the s p 2 carbon bonds. These enhancements resulted in a significant reduction in the electrical resistance of the rGO flakes (up to 2 orders of magnitude), raising the electron mobility of the films produced using the irradiated graphene oxide a step closer to that of pristine graphene films. From this study, we can also deduce which exposure regimes result in the fabrication of quantum dots and continuous defect-free films.

  15. Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

    Directory of Open Access Journals (Sweden)

    Krajci, L.

    2004-06-01

    Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

    La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

  16. Determination of input data for numerical design of sheet steels - report on a common research project of the steel and automotive industry; Ermittlung von Berechnungskennwerten an Karosseriewerkstoffen - Bericht ueber ein gemeinschaftsprojekt der Stahl- und Automobilindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Bleck, W.; Frehn, A. [Institut fuer Eisenhuettenkunde, RWTH Aachen (Germany); Engl, B. [ThyssenKrupp Stahl AG, Dortmund (Germany); Nicklas, D. [Saint-Gobain Sekurit Deutschland GmbH and Co KG, Aachen (Germany); Steinbeck, G. [Stahlinstitut VDEh, Duesseldorf (Germany)

    2004-08-01

    Within the scope of a common research project of the steel and automotive industry, 20 sheet steels have been investigated to obtain input data for FE-analysis. In detail, elastic, plastic and fatique characteristical values were determined by several testing institutes for a period of 3 years. The investigated sheet steels differ with regard to the microstructure and the steel concept. Beside several ferritic steels, multiphase steels like dual phase-, complex phase- and TRIP steels as well as 2 austenitic stainless steels were characterised. The starting materials and selected steels with a defined predeformation and heat treatment were investigated. Within this project, the partners developed a testing and documentation precept in which the ways and means were fixed to reach the defined steel condition and to enable a standardised testing and data output for the material database, realised by the automotive industry. Before the actual elastic, plastic and fatique testing, a reception test for all steels was carried out to characterise the materials with regard to the microstructure, surface condition, chemical composition and mechanical properties, obtained in the quasistatic tensile test. The results of the different testing institutes (elastic, plastic and fatique) will be presented in separate publications in detail. As a result of this project it became obvious that the investigated steels can be divided into steel groups which show a similar strain hardening behaviour. Thus, a prediction of mechanical values and flow curves for cognate steels within one steel group seems to be possible. This subject will be the focus of further investigations within the scope of a new project started on January 1{sup st}, 2003. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Im Rahmen eines gemeinschaftlichen Projektes der Stahl- und Automobilindustrie wurden an insgesamt 20 Staehlen fuer Feinblech Kennwerte fuer die FEM-Simulation ermittelt. Im Einzelnen

  17. 75 FR 76700 - Stainless Steel Sheet and Strip in Coils From Taiwan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-09

    ... no changes in the margin calculations. Therefore, the final results do not differ from the preliminary results. The final weighted-average dumping margin for the reviewed firms are listed below in the...), and (5) razor blade steel. Razor blade steel is a flat-rolled product of stainless steel, not further...

  18. Effect of the Die Temperature and Blank Thickness on the Formability of a Laser-Welded Blank of a Boron Steel Sheet with Removing Al-Si Coating Layer

    Directory of Open Access Journals (Sweden)

    M. S. Lee

    2014-05-01

    Full Text Available Reducing carbon emissions has been a major focus in the automobile industry to address various environmental issues. In particular, studies on parts comprised of high strength sheets and light car bodies are ongoing. Accordingly, this study examined the use of boron steel, which is commonly used in high strength sheets. Boron steel is a type of sheet used for hot stamping parts. Although it has high strength, the elongation is inferior, which reduces its crash energy absorption capacity. To solve this problem, two sheets of different thickness were welded so the thin sheet would absorb crash energy and the thick sheet would work as a support. Boron steel, however, may show weakening at the welding spot due to the Al-Si coating layer used to prevent oxidation from occurring during the welding process. Therefore, a certain part of the coating layer of a double-thickness boron steel sheet that is welded in the hot stamping process is removed through laser ablation, and the formability of the hot-work was examined.

  19. An experimental study on fracture toughness of resistance spot welded galvanized and ungalvanized DP 450 steel sheets used in automotive body

    Directory of Open Access Journals (Sweden)

    Sevim, Ibrahim

    2016-09-01

    Full Text Available The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW Dual Phase (DP steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness.El objetivo de este estudio es determinar la tenacidad de fractura de los aceros dual (DP soldados por puntos de resistencia (RSW. En la máquina de soldadura por puntos se realizó la soldadura de láminas de acero DP 450 galvanizado y sin galvanizar. A partir de los ensayos de tracción-cizallamiento, se calculó la tenacidad a la fractura de las uniones del acero DP 450 galvanizado y sin galvanizar. Aplicando el método de mínimos cuadrados (LSM se desarrollaron nuevas ecuaciones empíricas entre el porcentaje de energía liberada, la tenacidad de fractura y el tamaño de grieta crítica en función de la relación entre los valores de tenacidad de fractura y de dureza. Los resultados indicaron que la tenacidad de fractura de las uniones soldadas por RSW aumentó exponencialmente, mientras que la dureza disminuyó. Además, el porcentaje de energía liberada de las láminas de acero DP 450 galvanizadas y soldadas fueron menores que en el caso de las láminas sin galvanizar a valores iguales de dureza.

  20. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-15

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

  1. Current sheets with inhomogeneous plasma temperature: Effects of polarization electric field and 2D solutions

    International Nuclear Information System (INIS)

    Catapano, F.; Zimbardo, G.; Artemyev, A. V.; Vasko, I. Y.

    2015-01-01

    We develop current sheet models which allow to regulate the level of plasma temperature and density inhomogeneities across the sheet. These models generalize the classical Harris model via including two current-carrying plasma populations with different temperature and the background plasma not contributing to the current density. The parameters of these plasma populations allow regulating contributions of plasma density and temperature to the pressure balance. A brief comparison with spacecraft observations demonstrates the model applicability for describing the Earth magnetotail current sheet. We also develop a two dimensional (2D) generalization of the proposed model. The interesting effect found for 2D models is the nonmonotonous profile (along the current sheet) of the magnetic field component perpendicular to the current sheet. Possible applications of the model are discussed

  2. Effect of magnetic properties of non-oriented electrical steel on torque characteristics of interior-permanent-magnet synchronous motor

    International Nuclear Information System (INIS)

    Fujimura, Hiroshi; Nitomi, Hirokatsu; Yashiki, Hiroyoshi

    2008-01-01

    The torque characteristics of interior-permanent-magnet synchronous motor (IPMSM), in which core materials were our conventional non-oriented electrical steel 35SX250 and our developed steels 35SXH, 27SXH with high permeability, were measured by a pulse wave modulation (PWM) inverter control. The torque characteristics of the motor with developed steels were superior to that of conventional steel. The advantage of developed steels was remarkable in the high-toque region. Experimental torque separation using current phase control showed that reluctance torque was strongly affected by the magnetic properties of core materials. And we did magnetic field analysis of the motors by finite element method (FEM). The flux density in the teeth of the stator core was higher in the high permeability steels than that in the conventional steel under the same current condition. The developed steels are expected to be suited to the stator material of IPMSM used as drive motors for electric vehicles and compressor motors for air conditioner

  3. Hardness and structure changes at surface in electrical discharge machined steel C 3840

    International Nuclear Information System (INIS)

    Karastojkovic, Z.; Janjusevic, Z.

    2003-01-01

    The electrical discharge machining (EDM) of both hard and soft materials became an important technique in industrial applications. This technique has an advantage in producing of structural/tool parts of complex geometry. The EDM is based on electrical phenomena, when the treated surface undergoes to erosion. The first step in EDM, the melting of thin surface layer, frequently is neglected. In this paper the changes of hardness and structure at surface layer, after EDM is applied on steel C 3840, will be discussed. The steel C- 3840 was quenched and tempered to hardness of 63 HRC, at surface, and than machined by electrical discharging. The changed, white, layer is just a product of melting and decarburization processes. The white layer is registered at surface by using a metallographic investigation. Hardness profile is measured from surface to the interior of material. The achievement of local high temperatures during EDM is resulting on melt and erosion of material. Besides of these effects, during EDM were happened some minor but not a neglectible effects, primary on structure changes on treated surface. It would be expected that melting, even an evaporation of melted metal, and further the phase transformation have an important influence on the starting structure. (Original)

  4. Determination of input data for numerical design of auto body sheet steels. A joint project of the steel and automotive industries

    Energy Technology Data Exchange (ETDEWEB)

    Steinbeck, G. [Steel Institute VDEh, Duesseldorf (Germany); Beck, W. [RWTH Aachen (Germany). Dept. of Ferrous Metallurgy; Bork, C.P. [Federal Inst. for Materials Research and Testing, Berlin (Germany); Evertz, T. [Salzgitter Mannesmann Forschung GmbH (Germany); Frehn, A. [Benteler Automotive GmbH, Paderborn (Germany); Masendorf, R. [Technical Univ. Clausthal-Zellerfeld (Germany). Inst. for Plant Engineering and Fatigue Analysis; Sonsino, C.M. [Fraunhofer-Institute for Structural Durability and System Reliability (LBF), Darmstadt (Germany)

    2005-07-01

    With 20 steel grades serving as a basis, elastic, plastic and fatigue characteristic values were determined for FE simulation in a joint project between the steel and automotive industries. The steels were tested both in the as-delivered conditions and in defined pre-deformation and heat-treatment conditions. The requirements relating to the production of these conditions and the detailed test specifications were fixed in the so-called ''Pruef- und Dokumentationsrichtlinie'' (testing and documentation guideline), with the aid of which it was possible to determine standardised characteristic values going beyond the test standards, and to edit data for a materials database realised by the automotive industry. It was found that groups of materials with almost identical strain-hardening characteristics exist, such that a numerical estimation of characteristic values and flow curves for generically related steels appears possible. (orig.)

  5. 75 FR 6627 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin for the reviewed firm is listed below in the section entitled... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  6. 75 FR 6631 - Stainless Steel Sheet and Strip in Coils from Japan: Final Results of Antidumping Duty...

    Science.gov (United States)

    2010-02-10

    ... changes to the margin calculations for Hitachi Cable Ltd. (Hitachi Cable) and Nippon Kinzoku Co., Ltd... Cable and NKKN differ from the preliminary results. The final weighted-average dumping margins for the..., rectangular in shape, of a width of not more than 9.5 mm), and (5) razor blade steel. Razor blade steel is a...

  7. 76 FR 2332 - Stainless Steel Sheet and Strip in Coils From Mexico; Final Results of Antidumping Duty...

    Science.gov (United States)

    2011-01-13

    .... Based on our analysis of the comments received, we have made changes to the margin calculation; therefore, the final results differ from the preliminary results. The final weighted-average dumping margin... not more than 9.5 mm); and (5) razor blade steel. Razor blade steel is a flat-rolled product of...

  8. Ultra-thin grain-oriented silicon steel sheet fabricated by a novel way: Twin-roll strip casting and two-stage cold rolling

    Science.gov (United States)

    Wang, Yin-Ping; Liu, Hai-Tao; Song, Hong-Yu; Liu, Jia-Xin; Shen, Hui-Ying; Jin, Yang; Wang, Guo-Dong

    2018-04-01

    0.05-0.15 mm-thick ultra-thin grain-oriented silicon steel sheets were successfully produced by a novel processing route including strip casting, hot rolling, normalizing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing and secondary recrystallization annealing. The evolutions of microstructure, texture and inhibitor along the processing were briefly investigated. The results showed that the initial Goss orientation originated due to the heterogenous nucleation of δ-ferrite grains during solidification. Because of the lack of shear deformation, only a few Goss grains were observed in the hot rolled sheet. After the first cold rolling and intermediate annealing, Goss texture was enhanced and distributed in the whole thickness. A small number of Goss grains having a high fraction of high energy boundaries exhibited in the primary recrystallization annealed sheet. A large number of fine and dispersed MnS and AlN and a few co-precipitates MnS and AlN with the size range of 10-70 nm were also observed. Interestingly, a well-developed secondary recrystallization microstructure characterized by 10-60 mm grains and a sharp Goss texture were finally produced in the 0.05-0.15 mm-thick ultra-thin sheets. A magnetic induction B8 of 1.72-1.84 T was obtained. Another new finding was that a few {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains also can grow up abnormally because of the high fraction of high energy boundaries and the size and number advantage, respectively. These non-Goss grains finally deteriorated the magnetic properties of the ultra-thin sheets. In addition, low surface energies of {hk0} planes may also contribute to the abnormal growth of Goss, {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains.

  9. Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

    Directory of Open Access Journals (Sweden)

    Wang Dan

    2014-08-01

    Full Text Available The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (chromium plating, TiAlN coating, surface polishing and nitriding treatment were applied to the H13 surfaces. Taking the coefficient of friction (CoF and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature (from room temperature to 500 °C, while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.

  10. RESULTS OF CALCULATION-EXPERIMENTAL INVESTIGATIONS OF ELECTRO-THERMAL RESISTIBILITY OF SHEET STEEL SAMPLES TO ACTION OF RATIONED COMPONENTS OF PULSED CURRENT OF ARTIFICIAL LIGHTING

    Directory of Open Access Journals (Sweden)

    M.I. Baranov

    2016-06-01

    Full Text Available Purpose. Calculation and experimental researches of the electro-thermal resistibility of the steel sheet samples to action standard pulse current components of the artificial lightning with amplitude-time parameters (ATP, corresponded the requirements of normative documents of USA for SAE ARP 5412 & SAE ARP 5416. Methodology. Electrophysics bases of technique of high tensions and large impulsive currents (LIC, and also scientific and technical bases of planning of devices of high-voltage impulsive technique and measuring in them LIC. Сurrent amplitude ImA=±200 kA (with a tolerance of ±10 %; current action integral JA=2∙106 A2•s (with a tolerance of ±20 %; time, corresponding to the amplitude of the current ImA, tmA≤50 microseconds; the duration of the current flow τpA≤500 microseconds. Results. The results of the evaluation of the calculated and experimental studies of electro-thermal resistance of the samples of plates measuring 0,5 m  0,5 m stainless steel 1 mm thickness to the action on them artificial lightning impulse currents with rationed ATP on the requirements of normative documents of USA for SAE ARP 5412 & SAE ARP 5416. A pulse A- component have a first amplitude 192 kA, the corresponding time of 34 μs, and the duration aperiodic component amplitude 804 A, corresponding to the time 9 ms. It has been shown that the long C- component current of artificial lightning can lead to keyhole these samples. The diameter of the holes in this thin steel sheet, which is formed during the flow of current C- components can reach 15 mm. The results of calculation and experiment agree within 28 %. Originality. For the first time in world practice on the generator large pulsed currents experimental studies of resistibility of sheet steel samples to the action of artificial lightning currents with critical parameters. Practical value. Using the results obtained in the practice of lightning protection will significantly improve the

  11. Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Badr, Karim; Pfeifer, Herbert

    2011-01-01

    A model of the EAF energy efficiency was developed based on a closed mass and energy balance of the EAF melting process. This model was applied to industrial EAFs in steel industry charged with scrap or with mixes of scrap and DRI. Complex mass and energy conversion in the EAF was simplified with the introduction of mass and energy conversion efficiencies for the conversion of oxygen and the energy conversion of electrical energy in the electric arcs, chemical energy from the oxidation reactions in the melt and energy from the combustion of burner gas. It turned out that close agreement with observed process parameters from 16 EAFs is obtained by slight variations of the efficiency values. Especially the sensitivity of the steel temperature from the energy conversion efficiency of the electric arc energy indicates the importance of efficient foaming slag operation in EAF steel making. Characteristics and process parameters of DRI charged EAFs are discussed. Model results for a series of case studies illustrate the correlations between DRI chemical composition, DRI portion, oxygen consumption, etc. with electrical energy demand in order to indentify cost-effective EAF process conditions. -- Highlights: → Energy demand and carbon dioxide emission figures of EAF steelmaking processes based on steel scrap and DRI. → Complete energy balance of the EAF process using various input materials. → Application of the model to industrial EAF in steel industry in 4 case studies and discussion of model results. → Comparison with other models, critical discussion.

  12. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    Science.gov (United States)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  13. Observation of enhanced electric field in an RF-plugged sheet plasma in the RFC-XX-M open-ended machine

    International Nuclear Information System (INIS)

    Oda, T.; Takiyama, K.; Kadota, K.

    1987-12-01

    We report nonperturbing observation of the electric field in the sheet plasma for RF end-plugging on the RFC XX-M open-ended machine by using the Stark effect with a combined technique of beam-probe and laser-induced fluorescence. Under the optimum condition for the RF plugging, enhanced electric field is found in the sheet plasma by about 2.5 times with respect to the electric field when no plasma is produced. The field spatial profile is also measured, which is discussed in connection with the electrostatic eigenmode. (author)

  14. A Two-Ply Polymer-Based Flexible Tactile Sensor Sheet Using Electric Capacitance

    Directory of Open Access Journals (Sweden)

    Shijie Guo

    2014-01-01

    Full Text Available Traditional capacitive tactile sensor sheets usually have a three-layered structure, with a dielectric layer sandwiched by two electrode layers. Each electrode layer has a number of parallel ribbon-like electrodes. The electrodes on the two electrode layers are oriented orthogonally and each crossing point of the two perpendicular electrode arrays makes up a capacitive sensor cell on the sheet. It is well known that compatibility between measuring precision and resolution is difficult, since decreasing the width of the electrodes is required to obtain a high resolution, however, this may lead to reduction of the area of the sensor cells, and as a result, lead to a low Signal/Noise (S/N ratio. To overcome this problem, a new multilayered structure and related calculation procedure are proposed. This new structure stacks two or more sensor sheets with shifts in position. Both a high precision and a high resolution can be obtained by combining the signals of the stacked sensor sheets. Trial production was made and the effect was confirmed.

  15. Modeling of electric and heat processes in spot resistance welding of cross-wire steel bars

    Science.gov (United States)

    Iatcheva, Ilona; Darzhanova, Denitsa; Manilova, Marina

    2018-03-01

    The aim of this work is the modeling of coupled electric and heat processes in a system for spot resistance welding of cross-wire reinforced steel bars. The real system geometry, dependences of material properties on the temperature, and changes of contact resistance and released power during the welding process have been taken into account in the study. The 3D analysis of the coupled AC electric and transient thermal field distributions is carried out using the finite element method. The novel feature is that the processes are modeled for several successive time stages, corresponding to the change of contact area, related contact resistance, and reduction of the released power, occurring simultaneously with the creation of contact between the workpieces. The values of contact resistance and power changes have been determined on the basis of preliminary experimental and theoretical investigations. The obtained results present the electric and temperature field distributions in the system. Special attention has been paid to the temperature evolution at specified observation points and lines in the contact area. The obtained information could be useful for clarification of the complicated nature of interrelated electric, thermal, mechanical, and physicochemical welding processes. Adequate modeling is also an opportunity for proper control and improvement of the system.

  16. Semi-industrial simulation of hot rolling and controlled cooling of Mn-Al TRIP steel sheets

    OpenAIRE

    A. Grajcar; P. Skrzypczyk; D. Woźniak; S. Kołodziej

    2013-01-01

    Purpose: The aim of the work is a semi-industrial physical simulation of thermomechanical rolling and controlled cooling of advanced high-strength steels with increased Mn and Al content.Design/methodology/approach: Four steels of various Mn and Nb concentration were thermomechanically rolled in 3 and 5 passes using a modern LPS line for physical simulation of hot rolling at a semi-industrial scale. The hot deformation course is fully automated as well as controlled cooling applied directly a...

  17. A comprehensive study of the electrically conducting water based CuO and Al2O3 nanoparticles over coupled nanofluid-sheet interface

    International Nuclear Information System (INIS)

    Ahmad, R

    2016-01-01

    Many studies on nanofluid flow over a permeable/impermeable sheet prescribe the kinematics of the sheet and disregard the sheet’s mechanics. However, the current study is one of the infrequent contributions that anticipate the mechanics of both the electrically conducting nanofluid (a homogeneous mixture of nanoparticles and base fluid) and the sheet. Two types of nanoparticles, alumina and copper, with water as a base fluid over the sheet are considered. With the help of the similarity transformations, the corresponding partial differential equations for the coupled nanofluid-sheet interface are transformed into a system of ordinary differential equations. The simulations are done by using the experimentally verified results from the previous studies for viscosity and thermal conductivity. Self-similar solutions are attained by considering both analytical and numerical techniques. Dual skin friction coefficients are attained with different copper and alumina nanoparticles over both the stretching and viscous sheets. The influence of the Eckert number, magnetic and mass suction/blowing parameters on the dimensionless velocity, temperature, skin friction and heat transfer rates over the nanofluid-sheet interface are presented graphically as well as numerically. The obtained results are of potential benefit for studying nanofluid flow over various soft surfaces such as synthetic plastics, soft silicone sheet and soft synthetic rubber sheet. These surfaces are easily deformed by thermal fluctuations. (paper)

  18. High Strength, Utilizable Ductility and Electrical Conductivity in Cold Rolled Sheets of Cu-Cr-Zr-Ti Alloy

    Science.gov (United States)

    Chenna Krishna, S.; Karthick, N. K.; Sudarshan Rao, G.; Jha, Abhay K.; Pant, Bhanu; Cherian, Roy M.

    2018-02-01

    The microstructure and properties of Cu-0.5Cr-0.03Zr-0.04Ti (wt.%) alloy subjected to cold rolling and aging were investigated using hardness and electrical conductivity measurement, tensile testing, and transmission electron microscopy. Plates subjected to 85% reduction in thickness showed significant improvement in the strength compared to solution treated and aged condition. By proper selection of aging temperature, ductility could be significantly improved without reduction in the strength. Aging of the cold rolled sheet at 420 °C for 1 h yielded an ultimate tensile strength and yield strength of 540 and 460 MPa, respectively. On the other hand, total and uniform elongation was 16 and 12%, respectively, with an electrical conductivity of 65 %IACS. The combination of properties achieved after cold rolling and aging is attributed to the higher dislocation density, ultrafine grains and nano-sized chromium precipitates.

  19. Utilization of galvanized steel transmission lines for small electric power plants; Utilizacion de conductores de hierro galvanizado en lineas de transmission para pequenas centrales

    Energy Technology Data Exchange (ETDEWEB)

    Trejos D, Roberto [Universidad de Costa Rica, San Jose (Costa Rica). Facultad de Ingenieria

    1995-07-01

    This paper analyses the possibility to use galvanized steel cable instead of the traditional aluminium cable steel reinforced (ACSR), in very short transmission lines to be used in small scale hydroelectrical plants projects. It begins with the description of electrical and mechanical characteristics of iron based electrical conductors, followed by the comparison with ACSR conductors. Finally, a description of a practical case is made, in which steel cables have been used. The paper arrives to the conclusion that, in spite of their deficient electrical characteristics, due to their low cost, galvanizes steel conductors can be profitable to use in some cases. (author)

  20. Evaluation of the electrical conductivity and corrosion resistance for layers deposited via sputtering on stainless steel

    Science.gov (United States)

    Blanco, J.; Salas, Y.; Jiménez, C.; Pineda, Y.; Bustamante, A.

    2017-12-01

    In some Engineering fields, we need that conductive materials have a mechanic performance and specific electrical for that they maintain conditions or corrosive attack if they are in the environment or if they are closed structure. The stainless steels have an inert film on their surface and it has the function to act in contrast to external agents who generates the corrosion, especially for stings, spoiling the film until to fail. We found a solution taking into account the electrical performance and the anticorrosive; into the process we put recovering of specific oxides on, stainless steel using the method of sputtering with Unbalanced Magnetron, (UBM) varying the oxygen in the reactive environment. The coating obtained had a thickness one micron approximately and we saw on serious structural uniformity [1]. The corrosion resistance was evaluated through the potentiodynamics polarization and electrochemical spectroscopy impedance in NACL according to the standard. The cathode protection is the most important method employed for the corrosion prevention of metallic structures in the soil or immersed on the water. The electrical resistivity was evaluated with the four points methods and it showed a behaviour of diode type in some substrates with a threshold potential in several volts. We noticed a simple resistance solution when it was analysed in the Nyquist graphics whit the Electrochemical Impedance Spectroscopy technique. With on equivalent circuit, for this reason we determinate a variation in the corrosion speed in almost two orders of magnitude when we analysed the potentiodynamics curve by Tafel approximation. The data obtained and analysed show that this type of surface modification maintains the conductivity condition at the interface, improving the resistance in relation whit the corrosion of these elements where the recovering allowed the ionic flow wished for overcoming threshold voltage, acting as an insulator in different cases.

  1. Investigations concerning the strain rate behaviour of modern sheet steels for autobody applications; Untersuchungen zur Ermittlung der Dehnratenabhaengigkeit von modernen Karosseriestaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Bleck, W.; Frehn, A.; Larour, P. [Institut fuer Eisenhuettenkunde, RWTH Aachen (Germany); Steinbeck, G. [Stahlinstitut VDEh, Duesseldorf (Germany)

    2004-08-01

    In a research project, which was commonly carried out by the steel and automotive industry, the determination of dynamic properties and thus a description of the material behaviour at high speed testing were performed. For this, 20 sheet steels have been investigated in dynamic tensile tests at different testing temperatures (-40, 23 and 100 C) and different strain rates (1, 20, 250 and 500 s-1). Besides the starting materials, selected steels with a defined predeformation and heat treatment were tested. The results indicated that different steel groups exist which show a varying temperature and strain rate dependence. Low alloyed ferritic steels revealed a strongly reduced strain hardening potential at low temperatures and high strain rates. On the other hand multiphase steels did not show this behaviour. Still using this parameter combination, considerably higher strain hardening values could be obtained. These investigations showed how important reliable data for FEM-crash simulation seem to be. For this, it is essential to determine these data in the relevant temperature and strain rate range to avoid misinterpretations concerning the material behaviour on the basis of the data from the quasistatic tensile test. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] In einem Projekt, das gemeinsam von der Automobil- und Stahlindustrie durchgefuehrt wurde, stand u. a. die Ermittlung der dynamischen Eigenschaften von Karosseriestaehlen im Mittelpunkt. Hierfuer wurden 20 Staehle fuer Feinblech in dynamischen Zugversuchen bei unterschiedlichen Temperaturen (-40, 23 und 100 C) und Dehnraten (1, 20, 250 und 500 s-1) im Anlieferungszustand und zusaetzlich in verschiedenen Vorverformungs- und Waermebehandlungszustaenden untersucht. Es zeigte sich eine unterschiedlich stark ausgepraegte Temperatur- und Dehnratenabhaengigkeit fuer einzelne Stahlgruppen. Niedrig legierte ferritische Staehle offenbarten bei niedrigen Prueftemperaturen in Kombination mit hohen

  2. Fatigue damage measurement based on electrical resistance change in carbon steel C45

    International Nuclear Information System (INIS)

    Atanazio Filho, Nelson N.; Mansur, Tanius Rodrigues; Gomes, Paulo T. Vida; Nogueira, Andre L.

    2009-01-01

    Structural components normally experience fatigue cycling during operation. Failure of these components is mostly due to fatigue. So, it is important to know the fatigue damage behavior and fatigue life of the material before selecting these alloys for making different structural components. Damage is a very important concept in fatigue studies. In the context of the continuous damage mechanics of materials is defined as a property that decreases the component strength, until failure. The process of damage creation consists in the superficial discontinuity nucleation (micro cracks) and/or volumetric discontinuity nucleation (micro cracks or micro-cavities) in the material. It begins where the localized stress exceeds the material yielding stress under stress or strain fluctuation. Generally mechanical components suffer damages along their entire life, since the external loads exceed the allowable stress. In applications where the fatigue problems are determinative, the damage measurement has a fundamental importance. In this case, always that the external alternate stress for superior to the fatigue strength limit, will occur an irrecoverable and cumulative damage in the material. The damage quantitative evaluation is a complex task, since it involves macroscopic and microscopic characteristics of the material. Electrical resistance measurement method has been used in terms of monitoring and damage measurement. The electrical resistance method is particularly effective for detecting small and subtle defects in structural materials and in joints. The objective of this work is measure damages caused by reverse fatigue in carbon steel C45 using electrical resistance measurement method. (author)

  3. Magnetostriction, Barkhausen noise and magnetization processes in E110 grade non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Bohn, F. [Departamento de Fisica, Universidade Federal de Santa Maria, 97105-900, Santa Maria, RS (Brazil)]. E-mail: felipebohn@gmail.com; Guendel, A. [Departamento de Fisica, Universidade Federal de Santa Maria, 97105-900, Santa Maria, RS (Brazil); Universidade Federal de Pelotas, Campus UNIPAMPA/Bage, 96412-420 Bage, RS (Brazil); Landgraf, F.J.G. [Departamento de Engenharia Metalurgica e de Materiais, Universidade de Sao Paulo, Av. Prof. Mello Moraes, 2463, 05508-900, Sao Paulo, SP (Brazil); Severino, A.M. [Departamento de Fisica, Universidade Federal de Santa Maria, 97105-900, Santa Maria, RS (Brazil); Sommer, R.L. [Centro Brasileiro de Pesquisas Fisicas, Rua Xavier Sigaud 150, Urca, 22290-180, Rio de Janeiro, RJ (Brazil)

    2007-10-15

    Magnetostriction and Barkhausen noise are investigated in non-oriented electrical steels, with composition FeSi{sub 3.2%}, corresponding to the E110 grade produced by ACESITA (Brazil), as a function of both, the magnetic induction level and the angle between the applied magnetic field and the rolling direction. The aim of this study is to understand the magnetization and hysteresis loss processes for this steel, identifying the magnetization mechanism taking place when magnetic field is applied in directions not aligned with the rolling direction, mainly at high magnetic induction levels (above 0.8 T). It is shown that the Barkhausen noise is always present at these high induction levels which can be associated to domain wall motion and to the nucleation and annihilation of 180{sup o} and 90{sup o} domains as well as to their evolution with the applied field. Thus, it is shown that the origin of the high induction loss in these samples is the motion of domain walls, irrespective to the angle with respect to the rolling direction.

  4. Social balance sheet 2000 of COPEL - Electrical Company of Parana State, Brazil

    International Nuclear Information System (INIS)

    Anon

    2000-01-01

    The COPEL - Electrical Company of Parana State, Brazil social balance report of calendar year of 2000 is presented, covering the following topics: COPEL - standing for much more than energy; extending the benefits of electricity to everyone in Parana state, Brazil; protecting and recovering the environment; philanthropy and volunteer work; education; social integration; support to cultural expression and gratitude

  5. Thin grain oriented electrical steel for PWM voltages fed magnetic cores

    Science.gov (United States)

    Belgrand, Thierry; Lemaître, Régis; Benabou, Abdelkader; Blaszkowski, Jonathan; Wang, Chaoyong

    2018-04-01

    This paper reports on performances of high permeability grain oriented electrical steel when used in association with power electronic switching devices. Loss measurement results obtained from the Epstein test, using sinusoidal or various PWM voltages in medium frequency range, show that for both studied thicknesses (HGO 0.23mm and HGO 0.18mm), comparing performances at a fixed induction level between the various situations may not be the most convenient method. The effect of magnetic domain refinement has been investigated. After having shown the interest of lowering the thickness, an alternative way of looking at losses is proposed that may help to design the magnetic core when it comes to the matter of reducing size in considering frequency and magnetization levels.

  6. Surface tension of expanded slag from steel manufacturing in electrical furnace

    Directory of Open Access Journals (Sweden)

    J. Łabaj

    2011-07-01

    Full Text Available In the article a research on the surface tension of slag was conducted from the process of obtaining steel in the electric furnace. Melting in the graphite melting crucible caused the slag to foam. The measurement of the surface tension is being conducted with method of rejection. They make the measurement of maximum power needed for the liquid to reject the working element of the apparatus from the surface. The research was conducted in the temperature of 1 673 – 1 723 K. The results of the measurements allowed to determine the surface tension of slag, which in the analysed scope of the temperature is being changed from 454 to 345 mN•m-1.

  7. 78 FR 62660 - Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan Institution...

    Science.gov (United States)

    2013-10-22

    ... of non-oriented electrical steel that are alleged to be sold in the United States at less than fair... duties will each be collectively allocated one hour within which to make an oral presentation at the... investigations. Parties may file written testimony in connection with their presentation at the conference no...

  8. 78 FR 68412 - Non-Oriented Electrical Steel From the People's Republic of China, the Republic of Korea, and...

    Science.gov (United States)

    2013-11-14

    ... International Trade Administration Non-Oriented Electrical Steel From the People's Republic of China, the... International Trade Commission (ITC), which is responsible for determining whether ``the domestic industry'' has... petitioner responded to the Japanese producers' industry support comments.\\17\\ \\17\\ For further discussion of...

  9. Effect of Beam Energy on Weld Geometric Characteristics in Nd:YAG Laser Overlapping Spot Welding of Thin AISI 304 Stainless Steel Sheets

    Science.gov (United States)

    Lapsanska, Hana; Chmelickova, Hana; Hrabovsky, Miroslav

    2010-10-01

    Weld geometric characteristics in laser overlapping spot welding of 0.6-mm AISI 304 stainless steel sheets were investigated. A pulsed Nd:YAG laser with maximal average power of 150 W was used for welding experiments with different laser beam energies in the range of 3.5 J to 6.2 J, keeping all other processing parameters constant. The main objective of these experiments was to study the effect of energy changes and to identify the welding mode in dependency on the beam effective peak power density. Each weld surface and its cross section were analyzed using a laser scanning confocal microscope. The spot diameter on the specimen, weld width, and penetration depth were measured. Three-dimensional surface reconstruction was realized to describe the effect of energy changes on weld surface properties.

  10. 75 FR 5947 - Stainless Steel Sheet and Strip in Coils from Taiwan: Final Results and Rescission in Part of...

    Science.gov (United States)

    2010-02-05

    ... the POR. Based on our analysis of the comments received, we have made no changes in the margin...-average dumping margin for the reviewed firm is listed below in the section entitled ``Final Results of... prepared edge, rectangular in shape, of a width of not more than 9.5 mm), and 5) razor blade steel. Razor...

  11. 75 FR 81214 - Stainless Steel Sheet and Strip in Coils From Italy: Preliminary Results of the Full Second Five...

    Science.gov (United States)

    2010-12-27

    ...-cobalt alloy stainless strip is also excluded from the scope of the order. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the remainder of... degrees Celsius and displays a creep rupture limit of 4 kilograms per square millimeter at 1000 degrees...

  12. 75 FR 62104 - Certain Stainless Steel Sheet and Strip in Coils From Germany, Japan, the Republic of Korea, and...

    Science.gov (United States)

    2010-10-07

    ... iron-chromium-cobalt alloy stainless strip is also excluded from the scope of the orders. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the... a melting point of 1390 degrees Celsius and displays a creep rupture limit of 4 kilograms per square...

  13. 75 FR 81221 - Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of the Five-Year...

    Science.gov (United States)

    2010-12-27

    ... iron-chromium-cobalt alloy stainless strip is also excluded from the scope of the order. This ductile stainless steel strip contains, by weight, 26 to 30 percent chromium, and 7 to 10 percent cobalt, with the... melting point of 1390 degrees Celsius and displays a creep rupture limit of 4 kilograms per square...

  14. Electricity

    Indian Academy of Sciences (India)

    which removes the heat produced In the core and the colis. I represents an Isolator which is a kind of. 'switch' used to isolate the station from the grid. Note the huge Insulators (marked I) that are used. The steel structures marked S support the conductors through insulators (courtesy: Kirloskar Electric Company, Bangalore).

  15. Resource Information and Forecasting Group; Electricity, Resources, & Building Systems Integration (ERBSI) (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2009-11-01

    Researchers in the Resource Information and Forecasting group at NREL provide scientific, engineering, and analytical expertise to help characterize renewable energy resources and facilitate the integration of these clean energy sources into the electricity grid.

  16. Materials data for fatigue life calculation of steel sheet structures for automotive engineering; Werkstoffkennwerte fuer die Lebensdauerberechnung von Strukturen aus Stahlfeinblechen fuer den Automobilbau

    Energy Technology Data Exchange (ETDEWEB)

    Sonsino, C.M.; Kaufmann, H. [Fraunhofer-Institut fuer Betriebsfestigkeit LBF, Darmstadt (Germany); Masendorf, R.; Hatscher, A.; Zenner, H. [Institut fuer Maschinelle Anlagentechnik und Betriebsfestigkeit (IMAB), Clausthal-Zellerfeld (Germany); Bork, C.P. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Hinterdorfer, J. [Voestalpine Stahl GmbH, Linz (Austria); Sonne, H.M. [ThyssenKrupp Stahl AG, Duisburg (Germany); Engl, B. [MgF Magnesium Flachprodukte GmbH, Dortmund (Germany); Steinbeck, G. [Stahlinstitut VDEh, Duesseldorf (Germany)

    2004-08-01

    Within a joint project of the steel and automotive industry 17 steel sheet materials for automotive engineering in various delivery and forming conditions at temperatures of -40 C, 22 C and 100 C were investigated. In the course of 37 test series strain controlled fatigue curves to crack initiation and stress-strain-curves under monotonic and cyclic loading were determined. All experimental data, hysteresis loops and determined cyclic properties are available in a database. A correlation between the mechanical properties from tensile tests and the properties from strain controlled cyclic experiments seems to be possible. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Im Rahmen eines gemeinschaftlichen Projektes der Stahl- und Automobilindustrie wurden fuer 17 Stahlfeinbleche des Automobilbaus in verschiedenen Anlieferungs- und Verformungszustaenden unter -40 C, Raumtemperatur und +100 C mit 37 Versuchsreihen Anrisswoehlerlinien und zuegige bzw. zyklische Spannung-Dehnung-Kurven bestimmt. Saemtliche Versuchspunkte, Hysteresen und ermittelte zyklische Kennwerte liegen in einer Datenbank vor. Eine Korrelationen zwischen den Kennwerten aus dem Zugversuch und den Kennwerten aus den zyklischen, dehnungsgeregelten Versuchen ist grundsaetzlich moeglich. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  17. Magnetic fields from electric toothbrushes promote corrosion in orthodontic stainless steel appliances but not in titanium appliances.

    Science.gov (United States)

    Kameda, Takashi; Ohkuma, Kazuo; Oda, Hirotake; Sano, Natsuki; Batbayar, Nomintsetseg; Terashima, Yukari; Sato, Soh; Terada, Kazuto

    2013-01-01

    Electric toothbrushes are widely used, and their electric motors have been reported to produce low-frequency electromagnetic fields that induced electric currents in metallic objects worn by the users. In this study, we showed that electric toothbrushes generated low-frequency magnetic fields (MFs) and induced electric currents in orthodontic appliances in artificial saliva (AS), which accelerated corrosion in stainless steel (SUS) appliances, but not in titanium (Ti) appliances; the corrosion was evaluated by using an inductively coupled plasma-optical emission spectrometer and a three-dimensional laser confocal microscope. The pH of AS used for appliance immersion did not change during or after MF exposure. These results suggested that MF-induced currents from electric toothbrushes could erode SUS appliances, but not Ti appliances, because of their high corrosion potentials. Further studies are required to clarify the mechanisms of metallic corrosion by induced currents in dental fields, which may trigger metal allergies in patients.

  18. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Science.gov (United States)

    Leuning, Nora; Steentjes, Simon; Stöcker, Anett; Kawalla, Rudolf; Wei, Xuefei; Dierdorf, Jens; Hirt, Gerhard; Roggenbuck, Stefan; Korte-Kerzel, Sandra; Weiss, Hannes A.; Volk, Wolfram; Hameyer, Kay

    2018-04-01

    Thin laminations of non-grain oriented (NO) electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  19. Experimental Investigation of Surface Layer Properties of High Thermal Conductivity Tool Steel after Electrical Discharge Machining

    Directory of Open Access Journals (Sweden)

    Rafał Świercz

    2017-12-01

    Full Text Available New materials require the use of advanced technology in manufacturing complex shape parts. One of the modern materials widely used in the tool industry for injection molds or hot stamping dies is high conductivity tool steel (HTCS 150. Due to its hardness (55 HRC and thermal conductivity at 66 W/mK, this material is difficult to machine by conventional treatment and is being increasingly manufactured by nonconventional technology such as electrical discharge machining (EDM. In the EDM process, material is removed from the workpiece by a series of electrical discharges that cause changes to the surface layers properties. The final state of the surface layer directly influences the durability of the produced elements. This paper presents the influence of EDM process parameters: discharge current Ic and the pulse time ton on surface layer properties. The experimental investigation was carried out with an experimental methodology design. Surface layers properties including roughness 3D parameters, the thickness of the white layer, heat affected zone, tempered layer and occurring micro cracks were investigated and described. The influence of the response surface methodology (RSM of discharge current Ic and the pulse time ton on the thickness of the white layer and roughness parameters Sa, Sds and Ssc were described and established.

  20. Combined effect of the electric current magnetic field and microwave radiation during the deformation of the stainless steel

    Science.gov (United States)

    Troitskiy, O. A.; Stashenko, V. I.

    2017-07-01

    The work determines the influence of microwave radiation on the processes of active deformation and relaxation of mechanical stresses in loaded samples of stainless steel under the effect of current pulses and longitudinal and transverse orientation of the electric-field vector E of the microwave radiation to the axis of the deformated sample. With the longitudinal orientation of the vector E of the microwave radiation and under the action of the current the effect of metal softening increased from 22% to 30%. The analysis of the microstructure of the samples showed a significant influence of external energy impacts on the deformation of steel grains.

  1. Study of coatings from refractory carbide powders on some steel rods prepared by using equipment with a rotating electric arc

    Energy Technology Data Exchange (ETDEWEB)

    Stubicar, M.; Stubicar, N. (Faculty of Science, Univ. of Zagreb (Yugoslavia)); Knezevic, D.; Lukacevic, J. (Engineering Inst. and Faculty of Engineering, Slavonski Brod (Yugoslavia)); Dukic, P. (Jugoturbina Inst., Zagreb (Yugoslavia)); Dmitrovic, R. (Inst. of Metallurgy, Sisak (Yugoslavia)); Subic, J. (Sintal Factory, Zagreb (Yugoslavia))

    1992-05-20

    A successful attempt has been made to use recently developed equipment, which can produce a rotating electric arc, in the preparation of coatings made from refractory carbide powders on certain types of steel. Although some weak points were observed in the applied procedure of coating steel rods, it is still worthwhile to continue investigations in order to improve our coating technique and thus to obtain coating materials with improved properties in comparison with uncoated materials. In particular, it should be noted that this simple method of coating is applicable even to items of very large dimensions. (orig.).

  2. Reduction Kinetics of Wüstite Scale on Pure Iron and Steel Sheets in Ar and H2 Gas Mixture

    Science.gov (United States)

    Mao, Weichen; Sloof, Willem G.

    2017-10-01

    A dense and closed Wüstite scale is formed on pure iron and Mn alloyed steel after oxidation in Ar + 33 vol pct CO2 + 17 vol pct CO gas mixture. Reducing the Wüstite scale in Ar + H2 gas mixture forms a dense and uniform iron layer on top of the remaining Wüstite scale, which separates the unreduced scale from the gas mixture. The reduction of Wüstite is controlled by the bulk diffusion of dissolved oxygen in the formed iron layer and follows parabolic growth rate law. The reduction kinetics of Wüstite formed on pure iron and on Mn alloyed steel are the same. The parabolic rate constant of Wüstite reduction obeys an Arrhenius relation with an activation energy of 104 kJ/mol if the formed iron layer is in the ferrite phase. However, at 1223 K (950 °C) the parabolic rate constant of Wüstite reduction drops due to the phase transformation of the iron layer from ferrite to austenite. The effect of oxygen partial pressure on the parabolic rate constant of Wüstite reduction is negligible when reducing in a gas mixture with a dew point below 283 K (10 °C). During oxidation of the Mn alloyed steel, Mn is dissolved in the Wüstite scale. Subsequently, during reduction of the Wüstite layer, Mn diffuses into the unreduced Wüstite. Ultimately, an oxide-free iron layer is obtained at the surface of the Mn alloyed steel, which is beneficial for coating application.

  3. Dissimilar Joining of Stainless Steel and 5083 Aluminum Alloy Sheets by Gas Tungsten Arc Welding-Brazing Process

    Science.gov (United States)

    Cheepu, Muralimohan; Srinivas, B.; Abhishek, Nalluri; Ramachandraiah, T.; Karna, Sivaji; Venkateswarlu, D.; Alapati, Suresh; Che, Woo Seong

    2018-03-01

    The dissimilar joining using gas tungsten arc welding - brazing of 304 stainless steel to 5083 Al alloy had been conducted with the addition of Al-Cu eutectic filler metal. The interface microstructure formation between filler metal and substrates, and spreading of the filler metal were studied. The interface microstructure between filler metal and aluminum alloy characterized that the formation of pores and elongated grains with the initiation of micro cracks. The spreading of the liquid braze filler on stainless steel side packed the edges and appeared as convex shape, whereas a concave shape has been formed on aluminum side. The major compounds formed at the fusion zone interface were determined by using X-ray diffraction techniques and energy-dispersive X-ray spectroscopy analysis. The micro hardness at the weld interfaces found to be higher than the substrates owing to the presence of Fe2Al5 and CuAl2 intermetallic compounds. The maximum tensile strength of the weld joints was about 95 MPa, and the tensile fracture occurred at heat affected zone on weak material of the aluminum side and/or at stainless steel/weld seam interface along intermetallic layer. The interface formation and its effect on mechanical properties of the welds during gas tungsten arc welding-brazing has been discussed.

  4. EVALUATION OF CORROSION RESISTANCE OF STEEL SHEETS FOR AUTOMOTIVE INDUSTRY WITH THE USE OF THE SPOTFACE TECHNIQUE

    Directory of Open Access Journals (Sweden)

    Alberto Nei Carvalho Costa

    2013-03-01

    Full Text Available Innovation, leading to weight and cost reduction, is a key word concerning the design of steel auto body for auto makers that aim to keep and improve their market share worldwide. On the other hand, auto body life, which is related to the corrosion resistance of the materials employed, should always be considered. The latter has led the auto makers to team up with suppliers to find the best solutions concerning the materials selection. The end result always points towards different sets of steels either zinc-coated or zinc alloyed-coated. Taking all these aspects into consideration, the overall challenge the auto makers face is to mitigate the time required for selection and narrow down the options available. This paper studies the corrosion resistance of several materials applied on steel auto bodies using the technique named spotface, which main advantage is reducing the time required by the traditional scribe to evaluate and compare different materials, when they are submitted either to accelerated or field corrosion testing. Concerning the accelerated corrosion testing, they were performed according to the General Motors do Brasil’s requirements.

  5. Model for texture evolution in cold rolling of 2.4 wt.-% Si non-oriented electrical steel

    Science.gov (United States)

    Wei, X.; Hojda, S.; Dierdorf, J.; Lohmar, J.; Hirt, G.

    2017-10-01

    Iron loss and limited magnetic flux density are constraints for NGO electrical steel used in highly efficient electrical machinery cores. The most important factors that affect these properties are the final microstructure and the texture of the NGO steel. Reviewing the whole process chain, cold rolling plays an important role because the recrystallization and grain growth during the final heat treatment can be strongly affected by the stored energy and microstructure of cold rolling, and some texture characteristics can be inherited as well. Therefore, texture evolution during cold rolling of NGO steel is worth a detailed investigation. In this paper, texture evolution in cold rolling of non-oriented (NGO) electrical steel is simulated with a crystal plasticity finite element method (CPFEM) model. In previous work, a CPFEM model has been implemented for simulating the texture evolution with periodic boundary conditions and a phenomenological constitutive law. In a first step the microstructure in the core of the workpiece was investigated and mapped to a representative volume element to predict the texture evolution. In this work an improved version of the CPFEM model is described that better reflects the texture evolution in cold rolling of NGO electrical steel containing 2.4 wt.-% Si. This is achieved by applying the deformation gradient and calibrating the flow curve within the CPFEM model. Moreover, the evolution of dislocation density is calculated and visualized in this model. An in depth comparison of the numerical and experimental results reveals, that the improved CPFEM model is able to represent the important characteristics of texture evolution in the core of the workpiece during cold rolling with high precision.

  6. Dielectric and diffusion barrier multilayer for Cu(In,Ga)Se{sub 2} solar cells integration on stainless steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Amouzou, Dodji, E-mail: dodji.amouzou@fundp.ac.be [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles, 61, 5000 Namur (Belgium); Guaino, Philippe; Fourdrinier, Lionel; Richir, Jean-Baptiste; Maseri, Fabrizio [CRM-Group, Boulevard de Colonster, B 57, 4000 Liège (Belgium); Sporken, Robert [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles, 61, 5000 Namur (Belgium)

    2013-09-02

    For the fabrication of monolithically integrated flexible Cu(In, Ga)Se{sub 2}, CIGS modules on stainless steel, individual photovoltaic cells must be insulated from metal substrates by a barrier layer that can sustain high thermal treatments. In this work, a combination of sol–gel (organosilane-sol) and sputtered SiAlxOy forming thin diffusion barrier layers (TDBL) was prepared on stainless steel substrates. The deposition of organosilane-sol dielectric layers on the commercial stainless steel (maximal roughness, Rz = 500 nm and Root Mean Square roughness, RMS = 56 nm) induces a planarization of the surface (RMS = 16.4 nm, Rz = 176 nm). The DC leakage current through the dielectric layers was measured for the metal-insulator-metal (MIM) junctions that act as capacitors. This method allowed us to assess the quality of our TDBL insulating layer and its lateral uniformity. Indeed, evaluating a ratio of the number of valid MIM capacitors to the number of tested MIM capacitors, a yield of ∼ 95% and 50% has been reached respectively with non-annealed and annealed samples based on sol–gel double layers. A yield of 100% was achieved for sol–gel double layers reinforced with a sputtered SiAlxOy coating and a third sol–gel monolayer. Since this yield is obtained on several samples, it can be extrapolated to any substrate size. Furthermore, according to Glow Discharge Optical Emission Spectroscopy and Time of Flight Secondary Ion Mass Spectroscopy measurements, these barrier layers exhibit excellent barrier properties against the diffusion of undesired atoms which could otherwise spoil the electronic and optical properties of CIGS photovoltaic cells. - Highlights: • We functionalize steel for monolithically integrated Cu(In,Ga)Se{sub 2} solar cells • Thin dielectric and diffusion barrier layers (TDDBL) prepared on steel • Reliability and breakdown voltage of dielectric layers have been studied. • Investigation of thermal treatment effect on dielectric

  7. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  8. Effect of Brass Interlayer Sheet on Microstructure and Joint Performance of Ultrasonic Spot-Welded Copper-Steel Joints

    Science.gov (United States)

    Satpathy, Mantra Prasad; Kumar, Abhishek; Sahoo, Susanta Kumar

    2017-07-01

    Solid-state ultrasonic spot welding (USW) inevitably offers a potential solution for joining dissimilar metal combination like copper (Cu) and steel (SS). In this study, the USW has been performed on Cu (UNS C10100) and SS (AISI 304) with brass interlayer by varying various welding parameters, aiming to identify the interfacial reaction, changes in microstructure and weld strength. The highest tensile shear and T-peel failure loads of 1277 and 174 N are achieved at the optimum conditions like 68 µm of vibration amplitude, 0.42 MPa of weld pressure and 1 s of weld time. The fractured surface analysis of brass interlayer and AISI 304 stainless steel samples reveals the features like swirls, voids and intermetallic compounds (IMCs). These IMCs are composed of CuZn and FeZn composite-like structures with 1.0 μm thickness. This confirms that the weld quality is specifically sensitive to the levels of input parameter combinations as well as the type of material present on the sonotrode side.

  9. Anomalous B-H behaviour of electrical steels at very low flux density

    Energy Technology Data Exchange (ETDEWEB)

    Zurek, Stan [Wolfson Centre for Magnetics, School of Engineering, Cardiff University, Cardiff CF24 3AA (United Kingdom)], E-mail: ZurekS@cardiff.ac.uk; Al-Naemi, Faris; Moses, Anthony J.; Marketos, Philip [Wolfson Centre for Magnetics, School of Engineering, Cardiff University, Cardiff CF24 3AA (United Kingdom)

    2008-10-15

    The behaviour of ferromagnetic materials under very low magnetic field was investigated more than a century ago by Lord Rayleigh. However, it has been shown since that the so-called Rayleigh law fails for very low magnetic fields, although the explanation for this phenomenon was not given. An anomalous B-H behaviour at very low alternating peak flux density in conventional grain-oriented (GO) and non-oriented (NO) electrical steels is reported. It has been found that the initial permeability is constant for all the measured frequencies (from 20 to 400 Hz) at peak flux density below 0.1 mT, and in this region the magnetisation is almost reversible (for both GO and NO). At higher flux density the B-H loops become visibly irreversible, with a relatively narrow (for GO) or very wide (for NO) transition region. For GO the B-H loop becomes visibly 'distorted' for all frequencies at around 2 mT. The eddy current loss calculated from the so-called 'classical' equation gives values higher than the measured total losses at lower frequencies. Both these measured results are difficult to explain.

  10. Characterization of applied tensile stress using domain wall dynamic behavior of grain-oriented electrical steel

    Science.gov (United States)

    Qiu, Fasheng; Ren, Wenwei; Tian, Gui Yun; Gao, Bin

    2017-06-01

    Stress measurement that provides early indication of stress status has become increasingly demanding in the field of Non-destructive testing and evaluation (NDT&E). Bridging the correlation between micro magnetic properties and the applied tensile stress is the first conceptual step to come up with a new method of non-destructive testing. This study investigates the characterization of applied tensile stress with in-situ magnetic domain imaging and their dynamic behaviors by using magneto-optical Kerr effect (MOKE) microscopy assisted with magneto-optical indicator film (MOIF). Threshold magnetic field (TMF) feature to reflect 180 ° domain wall (DW) characteristics behaviors in different grains is proposed for stress detection. It is verified that TMF is a threshold feature with better sensitivity and brings linear correlation for stress characterization in comparison to classical coercive field, remanent magnetization, hysteresis loss and permeability parameters. The results indicate that 180 ° DWs dynamic in the inner grain is highly correlated with stress. The DW dynamics of turn over (TO) tests for different grains is studied to illustrate the repeatability of TMF. Experimental tests of high permeability grain oriented (HGO) electrical steels under stress loading have been conducted to verify this study.

  11. Mechanism of secondary recrystallization of Goss grains in grain-oriented electrical steel.

    Science.gov (United States)

    Hayakawa, Yasuyuki

    2017-01-01

    Since its invention by Goss in 1934, grain-oriented (GO) electrical steel has been widely used as a core material in transformers. GO exhibits a grain size of over several millimeters attained by secondary recrystallization during high-temperature final batch annealing. In addition to the unusually large grain size, the crystal direction in the rolling direction is aligned with , which is the easy magnetization axis of α-iron. Secondary recrystallization is the phenomenon in which a certain very small number of {110} (Goss) grains grow selectively (about one in 10 6 primary grains) at the expense of many other primary recrystallized grains. The question of why the Goss orientation is exclusively selected during secondary recrystallization has long been a main research subject in this field. The general criterion for secondary recrystallization is a small and uniform primary grain size, which is achieved through the inhibition of normal grain growth by fine precipitates called inhibitors. This paper describes several conceivable mechanisms of secondary recrystallization of Goss grains mainly based on the selective growth model.

  12. Anomalous B-H behaviour of electrical steels at very low flux density

    International Nuclear Information System (INIS)

    Zurek, Stan; Al-Naemi, Faris; Moses, Anthony J.; Marketos, Philip

    2008-01-01

    The behaviour of ferromagnetic materials under very low magnetic field was investigated more than a century ago by Lord Rayleigh. However, it has been shown since that the so-called Rayleigh law fails for very low magnetic fields, although the explanation for this phenomenon was not given. An anomalous B-H behaviour at very low alternating peak flux density in conventional grain-oriented (GO) and non-oriented (NO) electrical steels is reported. It has been found that the initial permeability is constant for all the measured frequencies (from 20 to 400 Hz) at peak flux density below 0.1 mT, and in this region the magnetisation is almost reversible (for both GO and NO). At higher flux density the B-H loops become visibly irreversible, with a relatively narrow (for GO) or very wide (for NO) transition region. For GO the B-H loop becomes visibly 'distorted' for all frequencies at around 2 mT. The eddy current loss calculated from the so-called 'classical' equation gives values higher than the measured total losses at lower frequencies. Both these measured results are difficult to explain

  13. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  14. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  15. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  16. INFLUENCE OF THE MODERN SYSTEMS OF THE BLAST STEEL-FURNACE ELECTRICAL PARAMETERS CONTROL ON CAPACITY AND TECHNICAL AND ECONOMICAL INDICES OF MELTING

    Directory of Open Access Journals (Sweden)

    D. N. Andrianov

    2006-01-01

    Full Text Available The reduction of time under the current, electric energy rate, electrodes rate at working of arc steel-furnace with new transformer of capacity 95 MBA and with regulating system SIMELT-AC-NEC are noted.

  17. Numerical estimation of phase transformations in solid state during Yb:YAG laser heating of steel sheets

    International Nuclear Information System (INIS)

    Kubiak, Marcin; Piekarska, Wiesława; Domański, Tomasz; Saternus, Zbigniew; Stano, Sebastian

    2015-01-01

    This work concerns the numerical modeling of heat transfer and phase transformations in solid state occurring during the Yb:YAG laser beam heating process. The temperature field is obtained by the numerical solution into transient heat transfer equation with convective term. The laser beam heat source model is developed using the Kriging interpolation method with experimental measurements of Yb:YAG laser beam profile taken into account. Phase transformations are calculated on the basis of Johnson - Mehl - Avrami (JMA) and Koistinen - Marburger (KM) kinetics models as well as continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for S355 steel. On the basis of developed numerical algorithms 3D computer simulations are performed in order to predict temperature history and phase transformations in Yb:YAG laser heating process

  18. Numerical estimation of phase transformations in solid state during Yb:YAG laser heating of steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Kubiak, Marcin, E-mail: kubiak@imipkm.pcz.pl; Piekarska, Wiesława; Domański, Tomasz; Saternus, Zbigniew [Institute of Mechanics and Machine Design Foundations, Częstochowa University of Technology, Dąbrowskiego 73, 42-200 Częstochowa (Poland); Stano, Sebastian [Welding Technologies Department, Welding Institute, Błogosławionego Czesława 16-18, 44-100 Gliwice (Poland)

    2015-03-10

    This work concerns the numerical modeling of heat transfer and phase transformations in solid state occurring during the Yb:YAG laser beam heating process. The temperature field is obtained by the numerical solution into transient heat transfer equation with convective term. The laser beam heat source model is developed using the Kriging interpolation method with experimental measurements of Yb:YAG laser beam profile taken into account. Phase transformations are calculated on the basis of Johnson - Mehl - Avrami (JMA) and Koistinen - Marburger (KM) kinetics models as well as continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for S355 steel. On the basis of developed numerical algorithms 3D computer simulations are performed in order to predict temperature history and phase transformations in Yb:YAG laser heating process.

  19. A Novel Hysteresis Model of Magnetic Field Strength Determined by Magnetic Induction Intensity for Fe-3% Si Electrical Steel Applied in Cigarette Making Machines

    Directory of Open Access Journals (Sweden)

    Hao Wang

    2016-01-01

    Full Text Available Hysteresis characteristics of grain-oriented electrical steel were studied through the hysteresis loop. Existing hysteresis fitting simulation methods were summarized, and new Fe-3% Si grain-oriented electrical steel hysteresis loop model was proposed. Undetermined coefficients of the magnetic field intensity and magnetic flux density were determined by both the fixed angle method and the least squares method, and the hysteresis loop model was validated with high fitting degree by experimental data.

  20. An investigation on the role of texture evolution and ordered phase transition in soft magnetic properties of Fe–6.5 wt%Si electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Guojun; Li, Changsheng, E-mail: lics@ral.neu.edu.cn; Cai, Ban; Wang, Qiwen

    2017-05-15

    Fe–6.5 wt%Si electrical steel characterized with excellent soft magnetic properties such as almost zero magnetostriction, low eddy current and hysteresis losses characteristics has been widely applied in high frequency fields. In this work, the role of texture evolution and ordered phase transition in soft magnetic properties of annealed sheets was explored using EBSD, XRD and TEM. The results demonstrate that accompanied with the increase of annealing temperatures, an increase on the B8 is attributable to a contribution combining the sizes of recrystallization grains with APBs of ordered phases as pinning the migration of magnetic domain wall. Whereas B50 declines to a minimum value (1.479 T) and then increases to a certain value (1.695 T) due to different types and intensities of textures affecting on the magnetocrystalline anisotropy energy. Meanwhile, the dislocation density gradually decreases and corresponding to a gradual decline in the internal stress, which makes the coercive force (H{sub c}) decrease monotonically. - Highlights: • Role of texture and ordered phase in Fe–6.5 wt%Si were studied. • With increasing annealing temperatures, H{sub c} decreases monotonically. • Combining grain sizes with APBs in B8 measurements. • Increasing annealing temperatures, B50 declines and then increases due to texture.

  1. Project Startup: Evaluating the Performance of Frito Lay's Electric Delivery Trucks (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2014-04-01

    The Fleet Test and Evaluation Team at the National Renewable Energy Laboratory (NREL) is evaluating the in-service performance of 10 medium-duty Smith Newton electric vehicles (EVs) and 10 comparable conventional diesel vehicles operated by Frito Lay North America in the Seattle, Washington, area. Launched in late 2013, the on-road portion of this 12-month evaluation focuses on collecting and analyzing vehicle performance data, such as fuel economy and maintenance costs, to better understand how to optimize the use of such vehicles in a large-scale commercial operation. In addition to the on-road portion of this evaluation, NREL is analyzing charging data to support total cost of ownership estimations and investigations into smart charging opportunities. NREL is also performing a battery life degradation analysis to quantify battery pack health, track battery performance over time, and determine how various drive cycles and battery charging protocols impact battery life.

  2. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  3. Grey–Taguchi method to optimize the percent zinc coating balances edge joints for galvanized steel sheets using metal inert gas pulse brazing process

    Directory of Open Access Journals (Sweden)

    Khasempong Songsorn

    2016-06-01

    Full Text Available The objective of this work was to optimize the percent zinc coating balances edge joints of galvanized steel sheets using the metal inert gas pulse brazing process. The Taguchi method and grey relational analysis were used to determine the relationship between the metal inert gas pulse brazing process parameters and percent zinc coating balances edge joints. The metal inert gas pulse brazing process parameters used in this study included wire feed speeds, arc voltages, travel speed, peak currents, and pulse frequency. The characteristics of metal inert gas pulse brazing process that were considered to find response were percent zinc coating balances edge joints on the upper edge joint (PZBEJ1, the lower edge joint (PZBEJ2, and the back sides of the edge joint (PZBEJ3. Analysis of variance was performed to determine the impact of an individual process parameter on the quality parameters. The results showed that the optimal parameters in which grey relational grade increases at the highest level were wire feed speeds at 3.25 m/min, arc voltages at 16 V, travel speeds at 0.9 m/min, peak currents at 425 A, and pulse frequency at 35 Hz. These parameters gave a 74.90% higher response value than those of the initial parameters of metal inert gas pulse brazing process.

  4. A Study at the Workability of Ultra-High Strength Steel Sheet by Processing Maps on the Basis of DMM

    Science.gov (United States)

    Xia, Yu Feng; Long, Shuai; Wang, Tian-Yu; Zhao, Jia

    2017-07-01

    The hot workability of the ultra-high strength steel BR1500HS has been investigated by processing maps. A series of hot deformation tensile tests were carried out on a Gleeble-3500 thermal simulator in the deformation temperature range of 773-1,223 K and strain rate range of 0.01-10 s-1. The obtained flow stress curves reveal that the peak stress increases with the rising of strain rate and decreases with the rising of temperature. Based on dynamic materials model (DMM), the processing maps at the strains of 0.05, 0.10 and 0.15 were developed, and the optimum hot working conditions were recommended as the temperature range of 1,200-1,223 K and the strain rate range of 0.01-0.1 s-1, where the peak power dissipation efficiency is about 37 % revealing the occurrence of typical dynamic recrystallization (DRX). The main instability defects are deformation twinning and micro-crack occurring mainly at the temperature range of 773-873 K with the strain rate higher than 1 s-1. In order to deeply understand the microstructure mechanisms, the Zener-Hollomon parameter is solved, and then the self-diffusion activation energy is compared with the apparent activation energy Q at different deformation temperatures and strain rates.

  5. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  6. Physical optics and full-wave simulations of transmission of electromagnetic fields through electrically large planar meta-sheets

    Directory of Open Access Journals (Sweden)

    E. Öziş

    2017-09-01

    Full Text Available Ultra-thin metamaterials, called meta-surfaces or meta-sheets, open up new opportunities in designing microwave radomes, including an improved transmission over a broader range of antenna scan angles, tailorable and reconfigurable frequency bands, polarization transformations, one-way transmission and switching ability. The smallness of the unit cells combined with the large electrical size of microwave radomes significantly complicates full-wave numerical simulations as a very fine sampling over an electrically large area is required. Physical optics (PO can be used to approximately describe transmission through the radome in terms of the homogenized transmission coefficient of the radome wall. This paper presents the results of numerical simulations of electromagnetic transmission through planar meta-sheets (infinite and circularly shaped obtained by using a full-wave electromagnetic field simulator and a PO-based solution.

  7. Residual stress evaluation by Barkhausen signals with a magnetic field sensor for high efficiency electrical motors

    Science.gov (United States)

    Tsuchida, Yuji; Enokizono, Masato

    2018-04-01

    The iron loss of industrial motors increases by residual stress during manufacturing processes. It is very important to make clear the distribution of the residual stress in the motor cores to reduce the iron loss in the motors. Barkhausen signals which occur on electrical steel sheets can be used for the evaluation of the residual stress because they are very sensitive to the material properties. Generally, a B-sensor is used to measure Barkhausen signals, however, we developed a new H-sensor to measure them and applied it into the stress evaluation. It is supposed that the Barkhausen signals by using a H-sensor can be much effective to the residual stress on the electrical steel sheets by referring our results regarding to the stress evaluations. We evaluated the tensile stress of the electrical steel sheets by measuring Barkhausen signals by using our developed H-sensor for high efficiency electrical motors.

  8. Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining

    Directory of Open Access Journals (Sweden)

    Banh Tien Long

    2016-06-01

    Full Text Available Improving the quality of surface molds after electrical discharge machining is still being considered by many researchers. Powder-mixed dielectric in electrical discharge machining showed that it is one of the processing methods with high efficiency. This article reports on the results of surface quality of mold steels after powder-mixed electrical discharge machining using titanium powder in fine machining. The process parameters such as electrode material, workpiece material, electrode polarity, pulse on-time, pulse off-time, current, and titanium powder concentration were considered in the research. These materials are most commonly used with die-sinking electrical discharge machining in the manufacture of molds and has been selected as the subject of research: workpiece materials were SKD61, SKT4, and SKD11 mold steels, and electrode materials were copper and graphite. Taguchi’s method is used to design experiments. The influence of the parameters on surface roughness was evaluated through the average value and ratio (S/N. Results showed that the parameters such as electrical current, electrode material, pulse on-time, electrode polarity, and interaction between the electrode materials with concentration powder mostly influence surface roughness and surface roughness at optimal parameters SRopt = 1.73 ± 0.39 µm. Analysis of the surface layer after powder-mixed electrical discharge machining using titanium powder in optimal conditions has shown that the white layer with more uniform thickness and increased hardness (≈861.0 HV, and amount and size of microscopic cracks, is reduced. This significantly leads to the increase in the quality of the surface layer.

  9. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction. Copyright 2010 Elsevier B.V. All rights reserved.

  10. Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel

    International Nuclear Information System (INIS)

    Guu, Y.H.; Hocheng, H.; Chou, C.Y.; Deng, C.S.

    2003-01-01

    In this work the electrical discharge machining (EDM) of AISI D2 tool steel was investigated. The surface characteristics and machining damage caused by EDM were studied in terms of machining parameters. Based on the experimental data, an empirical model of the tool steel was also proposed. A new damage variable was used to study the EDM damage. The workpiece surface and re-solidified layers were examined by a scanning electron microscopy. Surface roughness was determined with a surface profilometer. The residual stress acting on the EDM specimen was measured by the X-ray diffraction technique. Experimental results indicate that the thickness of the recast layer, and surface roughness are proportional to the power input. The EDM process introduces tensile residual stress on the machined surface. The EDM damage leads to strength degradation

  11. Application of heat treated low-carbon electrical steels in small motors

    Energy Technology Data Exchange (ETDEWEB)

    Agueero, A.C.; Moyano, H.R. [CEMCOR-CIMM, Cordoba (Argentina). Inst. Nacional de Tecnologia Industrial; Actis, F.A. [SIDERAR S.A.I.C., Centro Siderurgico Gral. Savio, San Nicolas (Argentina); Casais, O. [Tamyr S.A., Benavidez, Buenos Aires (Argentina)

    1999-08-01

    In this work the influence of the magnetic properties of steels, at different processing conditions, on the performance of a synchronous permanent magnet motor (SPMM) with 2.7 watt power is studied. A commercial low-carbon steel was subjected to 2 different thermal treatments and characterized for microstructure, carbon content and magnetic properties. A computer model using finite element method was developed to calculate the influence of the heat treatment properties on the ampere-turns reduction. Several motor prototypes were constructed using steels in the as-received and heat-treated conditions. Torque measurements were used as indication of the motors performance. (orig.) 4 refs.

  12. Tribological resistance of high speed steel HS 6-5-2 remelted with electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2009-07-01

    Full Text Available The intensity of tribological wear of the high speed steel HS 6-5-2 remelted with the GTAW method has been compared to the heat treatment steel in a conventional way. Moreover, the types of the wear appeared during the friction. The tribiological research, were done in the technically dry friction conditions on a testing machine of the pin-on-disc T-01M. The smallest intensity of wear was shown by the high speed steel remelted with the parameters leading to obtain the biggest speed of cooling of the molten metal. The main wear type appearing during the research, was the abrasion and adhesive wear.

  13. Advances on the characterization of high-silicon steel for electrical applications produced by thermomechanical and dipping-annealing treatment

    Energy Technology Data Exchange (ETDEWEB)

    Houbaert, Y.; Barros, J.; Ruiz, D.; Ros-Yanez, T. [Ghent Univ., Dept. Metallurgy and Materials Science, Zwijnaarde-Gent (Belgium); Colas, R. [Ghent Univ., Dept. Metallurgy and Materials Science, Zwijnaarde-Gent (Belgium); Univ. Autonoma de Nuevo Leon, FIME, San Nicolas de los Garzas, N.L. (Mexico); Vandenberghe, R. [Ghent Univ., Dept. Subatomic and Radiation Physics, Gent (Belgium); Wulf, M. de [Ghent Univ., Dept. Electrical Energy, Systems and Automation, Gent (Belgium)

    2003-07-01

    Fe-Si alloys are excellent soft magnetic materials: with increasing Si content and a peak at 6.5% Si they present almost zero magnetostriction, increasing electrical resistance and permeability, low Eddy current losses and low hysteresis losses. Silicon steels contain usually up to 3.5% Si because a higher content makes the material extremely brittle and very difficult to cold-roll. The reason of this behavior has been generally attributed to structural ordering (B{sub 2} and D0{sub 3}). Thermomechanical processing of high silicon steel appears to be possible whenever special conditions of temperature and rolling passes are maintained in order to avoid embrittlement. Alloys with Si between 6.4 and 10.3 at.% were produced on a laboratory scale to investigate the effect of order-disorder phenomena on workability. {sup 57}Mossbauer spectroscopy was used to study the effect of thermomechanical cycles on the ordering. Compression tests (at high strain rate) were carried out to study the deformation behavior and the effect of time delay between hot and cold rolling on mechanical properties. An increase of the deformation stress is observed between the deformation steps, which is increasing with higher Si-content and probably caused by an ordering phenomenon. Hot dipping and diffusion annealing is an alternative production route to obtain high silicon contents without rolling. Additional surface alloying with Si and Al is achieved on a normal steel substrate (low Si) by hot dipping in a hypereutectic Al-Si-bath. To obtain a sufficient amount of Al and Si in solid solution over the thickness, diffusion annealing is performed after hot dipping. Characterization of the deposited layer and of the diffusion gradients was performed, the magnetic properties are comparable with the best commercial values of oriented electrical steel. (orig.)

  14. INFLUENCE OF SHOCK VOLTAGE FROM THE ELECTRIC DISCHARGE ON THE FATIGUE ENDURANCE OF CARBON STEEL IN WATER

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2015-09-01

    Full Text Available Purpose. The research supposes the explanation of influence of stress impulses from an electrical discharge in water on the level of the limited endurance at a cyclic loading of the thermally work-hardened carbon steel. Methodology. Material for research was steel 45 (0,45 % carbon with сoncentration of chemical elements within the limits of steel composition. Specimens for tests are made as plates in 1 thick, width 15 and length 120-180 mm. The structural state of steel corresponded to quenching on a martensite from the normal temperatures of annealing and tempering at 300C, duration of 1 h. Microstructure was investigated with the use of electronic microscopy, the density of dislocations was estimated on the methods of X-ray analysis. Hardness was measured on the method of Rockwell (scale of «C». A cyclic loading was carried out in the conditions of symmetric bend on a tester «Saturn-10» at a temperature +20C. The treatment by shock voltage from the electrical discharge was carried out in water on setting of bath type «Iskra-23», used for cleaning of castings manufactures. Electric impulses were formed at 15-18 kV with energy of 10-12 kJ and amplitude of 1-2 GPа. Findings. As a result of processing pulses of a pressure wave of heat-strengthened steel 45 found the increase of endurance under the cyclic loading corresponds to an increased amount of accumulated dislocations on the fracture surface. The use of Coffin–Manson Equation allowed finding the decrease of deformation per cycle of loading as a result of arising stress from an electrical discharge in water. On the fracture surface (after pulse exposure was found the increased number of dislocations, located in different crystallographic systems, that is a testament to the rather complicated development of dislocation transformations in the structure of steel, which provide an increase of endurance at a fatigue. The increase of the limited endurance became as a result of impulsive

  15. Metal release in a stainless steel pulsed electric field (PEF) system Part II. The treatment of orange juice; related to legislation and treatment chamber lifetime

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    In the last decennia, there is an increasing interest in pulsed electric field (PEF) treatment. The product is often treated in a continuous flow treatment chamber with stainless steel electrodes and exposed to short pulsed electric fields, typically 2-4 kV mm-1 during 1-10 μs. Due to direct contact

  16. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    Energy Technology Data Exchange (ETDEWEB)

    He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  17. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    International Nuclear Information System (INIS)

    He, Youliang; Hilinski, Erik J.

    2016-01-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  18. Influence of temperature and prestraining on the plastic material behaviour of modern sheet steels for autobody applications; Einfluss von Temperatur und Vorverformung auf das plastische Werkstoffverhalten von modernen Karosseriestaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Bleck, W.; Frehn, A.; Ohlert, J. [Institut fuer Eisenhuettenkunde, RWTH Aachen (Germany); Sonne, H.M. [ThyssenKrupp Stahl AG, Duisburg (Germany); Steinbeck, G. [Stahlinstitut VDEh, Duesseldorf (Germany)

    2004-08-01

    Within the scope of a common research project of the automotive and steel industry, characteristic values describing the plastical behaviour of 20 sheet steels have been determined. In detail, quasistatic tensile tests at the testing temperatures -40 C, 23 C and 100 C were carried out to obtain flow curves for the as delivered materials as well as for steels after a defined prestraining or heat treatment. Additionally, sheet metal testing led to forming limit diagrams and limiting drawing ratios including the working ranges for deep drawing. The results of the tensile tests showed significant differences between steel groups with regard to their strain hardening behaviour, which can be described by the ratio of yield and tensile strength R{sub p0,2}/R{sub m} or the {theta}{sub IV}-value, and their temperature sensitivity. Within one steel group, consisting of steels with similar strain hardening behaviour, it might be possible to determine flow curves of one steel in a defined condition in order to calculate the flow curves of other steels with different strength. An advantage would be a lesser number of experimental tests which have to be performed in order to supply reliable input data for numerical material and component modelling. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Im einem gemeinsam von der Automobil- und Stahlindustrie durchgefuehrten Projekt wurde das plastische Werkstoffverhalten von 20 Staehlen fuer Feinblech beschrieben. Im Einzelnen wurden Fliesskurven im quasistatischen Zugversuch bei den Temperaturen -40 C, 23 C und 100 C sowohl im Anlieferungszustand als auch in verschiedenen Vorverformungs- und Waermebehandlungszustaenden ermittelt. Des Weiteren fuehrten Versuche im Rahmen der technologischen Blechpruefung zu Grenzformaenderungsschaubildern sowie zu Tiefzieh-Arbeitsbereichen und Grenzziehverhaeltnissen. Die Ergebnisse der Zugversuche offenbarten signifikante Unterschiede zwischen einzelnen Stahlgruppen hinsichtlich ihres

  19. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  20. The influence of remelting parameters of the electric arc and conventional tempering on the tribological resistance of high speed steel HS 6-5-2

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2011-07-01

    Full Text Available The present thesis depicts the results of the research of tribological high speed steel HS 6-5-2 remelted with the electric arc. Steel was remelted with different parameters. The amperage of electric arc was changed, the scanning speed was changed and the single, overlapping remeltings were used. There was also the influence of conventional tempering defined, which was conducted after remelting on the tribological resistance of hardened steel. For the previously mentioned processing variants, the intensity of tribological wear was defined and the linear wear were presented, and the friction coefficients. The type of tribological wear was also given, present during the friction, technically dry, of the hardened steel. The lower intensity of tribological wear was received for the single remelting by electric arc of 50 and 70A. Using the overlapping remeltings for the strengening of the surface layer of the high speed steel HS 6-5-2 causes the increase of the intensity of tribological wear in comparison to the steel with the single remelting. The conventional tempering leads to the decrease of the intensity of tribological wear.

  1. Generation of Electricity Using Spartina Patens with Stainless Steel Current Collectors in a Plant-Microbial Fuel Cell

    Science.gov (United States)

    Narula, Deep

    At present, the global energy infrastructure is highly dependent on (i) non-renewable fossil fuels with significant emissions of greenhouse gasses (ii) green fuels such as bioethanol and biodiesel with impact on current agricultural practices competing with food production for arable lands, fertilizers, also requiring additional energy input. Plant-based microbial fuel cell (PMFC) technology can be found as a promising alternative to produce electricity without any side effects with an advantage of using sunlight as an energy source. In the present study, we developed PMFCs using Spartina patens, a marshland grass, abundantly available in the coastal regions of the USA. Figure 1 is a schematic for a PMFC with the anode and cathode compartments where others have used carbon-based electrodes for current collection. In contrast, we attempted to utilize stainless steel wires with more surface area to enhance the current collection in the anode compartment as well as to increase the rate of reduction in the cathode chamber and thereby increase the amount of electricity produced. The study will give results on the periodic use of Spartina patens in PMFC along with the porous stainless steel electrodes which have never been employed in PMFCs before.

  2. Effects of Nb and Ti Addition and Surface Treatments on the Electrical Conductivity of 316 Stainless Steel as Bipolar Plates for PEMFC

    International Nuclear Information System (INIS)

    Lee, Seok Hyun; Chun, Dong Hyun; Wee, Dang Moon; Kim, Jeong Heon; Kim, Min Chul

    2007-01-01

    Nb and Ti were added to 316 stainless steel, and then heat-treatments and surface treatments were performed on the 316 stainless steel and the Nb- and Ti-added alloys. All samples indicated enhanced electrical conductivity after surface treatments, whereas they showed low electrical conductivity before surface treatments due to the existence of non-conductive passive film on the allot surface. In particular, the Nb- and Ti-added alloys showed remarkable enhancement of electrical conductivity compared to the original alloy, 316 stainless steel. Surface characterization revealed that small carbide particles formed on the alloy surface after surface treatments, while the alloys indicated flat surface structure before surface treatments. Cr 23 C 6 mainly formed on the 316 stainless steel, and NbC and TiC mainly formed on the Nb- and Ti-added alloys, respectively. We attribute the enhanced electrical conductivity after surface treatments to the formation of these carbide particles, possibly acting as a means of electro-conductive channel through the passive film. Furthermore, NbC and TiC are supposed to be more effective carbides than Cr 23 C 6 as electro-conductive channels of stainless steel

  3. The comparison of the structure and microhardness of the tool steel C90 and HS 6-5-2 remelted with the electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2010-04-01

    Full Text Available The examination of the structure and microhardness of surface layer of C90 non-alloy steel and HS 6-5-2 high speed steel after electric arc treatment are presented in the paper. The comparison has been presented due to the similar content of the carbon in both steels. The structure of the remelted zone of the steel C90 before the conventional tempering consists of the cells, dendritic cells surrounded with the cementite, there is a plate martensite and retained austenite inside them, whereas the structure of the steel HS 6-5-2 is consistuted with cells, dendritic cells and dendrites surrounded with the eutectic system, inside of which there is a plate martensite and retained austenite. Such structure is characterized by the similar microhardness (790-800 HV0,065 and intensity of the tribiological wear. The tempering causes the decrease of the microhardness in non-alloy steel and the increase of the microhardness in high speed steel.

  4. Comparison between measured and computed magnetic flux density distribution of simulated transformer core joints assembled from grain-oriented and non-oriented electrical steel

    Science.gov (United States)

    Shahrouzi, Hamid; Moses, Anthony J.; Anderson, Philip I.; Li, Guobao; Hu, Zhuochao

    2018-04-01

    The flux distribution in an overlapped linear joint constructed in the central region of an Epstein Square was studied experimentally and results compared with those obtained using a computational magnetic field solver. High permeability grain-oriented (GO) and low permeability non-oriented (NO) electrical steels were compared at a nominal core flux density of 1.60 T at 50 Hz. It was found that the experimental results only agreed well at flux densities at which the reluctance of different paths of the flux are similar. Also it was revealed that the flux becomes more uniform when the working point of the electrical steel is close to the knee point of the B-H curve of the steel.

  5. Electroless Co–P-Carbon Nanotube composite coating to enhance magnetic properties of grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Goel, Vishu, E-mail: vishu.goel.nit@gmail.com [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Anderson, Philip, E-mail: AndersonPI1@cf.ac.uk [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Hall, Jeremy, E-mail: HallJP@cf.ac.uk [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Robinson, Fiona, E-mail: fiona.cj.robinson@tatasteel.com [Cogent power Ltd., Newport NP19 0RB (United Kingdom); Bohm, Siva, E-mail: siva.bohm@tatasteel.com [IIT Bombay, Mumbai 400076 (India)

    2016-06-01

    The effect of Co–P-CNT coating on the magnetic properties of grain oriented electrical steel was investigated. To analyse the coating, Raman spectroscopy, Superconducting QUantum Interference Device (SQUID), single strip testing, Scanning Electron Microscopy (SEM) and talysurf surface profilometry were performed. Raman spectra showed the D and G band which corroborates the presence of Multi-Walled Carbon Nanotubes (MWCNT) in the coating. The magnetic nature of the coating was confirmed by SQUID results. Power loss results show an improvement ranging 13–15% after coating with Co–P-CNT. The resistivity of the coating was measured to be 10{sup 4} µΩ cm. Loss separation graphs were plotted before and after coating to study the improvement in power loss. It was found that the coating helps in reducing the hysteresis loss. The thickness of the coating was found to be 414±40 nm. The surface profilometry results showed that the surface roughness improved after coating the sample. - Highlights: • Co–P-CNT coating on Fe–3%Si steel was able to reduce the power loss by 13–15%. • Co–P-CNT coating reduced the surface roughness and enhanced the magnetic properties. • The decrease in coating thickness increased the stacking factor. • The stacking factor was further improved by the magnetic nature of the coating.

  6. Effect of deformation and annealing on the microstructure and magnetic properties of grain-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Castro, Nicolau A. [IPT - Instituto de Pesquisas Tecnologicas, Av. Prof. Almeida Prado, 532, Sao Paulo, SP 05508-901 (Brazil)]. E-mail: nicolau@ipt.br; Campos, Marcos F. de [Inmetro - DIMCI/DIMAT - Av. Nossa Senhora das Gracas 50, Xerem, Duque de Caxias, RJ 25250-020 (Brazil)]. E-mail: mfcampos@inmetro.gov.br; Landgraf, Fernando J.G. [IPT - Instituto de Pesquisas Tecnologicas, Av. Prof. Almeida Prado, 532, Sao Paulo, SP 05508-901 (Brazil)]. E-mail: f.landgraf@usp.br

    2006-09-15

    The effect of plastic deformation and subsequent annealing on the magnetic properties and microstructure of a grain-oriented (GO) electrical steel has been studied. True strain ({epsilon}) from 0.002 to 0.23 was applied by rolling in two directions, rolling (RD) and transverse (TD). The deterioration of power losses varies according to the direction of deformation. Annealing the strained material-at 800 deg. C/2 h-leads to a recrystallization and restored magnetic properties. The main components of annealed-textures are around 15-35{sup o} from those of deformed-textures for both RD and TD. Rolling along {l_brace}1 1 0{r_brace} <0 0 1> direction leads to the development of deformation twins.

  7. Influence of the annealing parameters on core losses in high-silicon (6.4 wt.-%) - iron electrical steels obtained both by rapid quenching and by CVD enrichment

    Energy Technology Data Exchange (ETDEWEB)

    Ibarrondo, I.; San Juan, J.M. [University of the Basque Country, San Sebastian (Spain). Dept. de Fisica Aplicada

    2000-08-01

    High-silicon steel alloys can be used in a wide variety of industrial applications, the most important is in the production of high-performance electrical machines. This communication describes the study of the influence of the temperature, atmosphere, and heat treatment parameters on the final core losses for material obtained by rapid solidification and for material obtained by CVD. (orig.)

  8. Multiresponse optimization of process variables of power mixed wire electrical discharge machining on AISI 304 stainless steel

    Directory of Open Access Journals (Sweden)

    Sivakumar M.

    2015-01-01

    Full Text Available Wire Electrical Discharge Machining (WEDM is widely used for machining conductive materials which are of great importance in several industrial applications. In this work, process variables optimization of Powder Mixed Wire Electrical Discharge Machining (PMWEDM of AISI 304 stainless steel (SS is studied using molybdenum wire as the tool material. This work illustrate the implementation of Taguchi technique and Genetic Algorithm (GA to identify the optimal process variables of WEDM using dielectric medium mixed with Silicon Carbide(SiC powder. Selection of optimum process variables for obtaining higher cutting efficiency and accuracy is a difficult task in WEDM due to presence of large number of control variables and complicated stochastic process mechanisms. In general, there is no perfect combination that can simultaneously result in both the maximum material removal rate (MRR and the minimal surface roughness (Rq. The present work attempts to develop an appropriate machining strategy for a maximum process yield. MRR and Rq have been considered as measure of the machining performance with four different control parameters such as pulse on time, pulse off time, current and voltage. Experiments were conducted by Taguchi L18 mixed orthogonal array. A multiple linear regression model is developed to relate the input and output variables and GA is used to optimize WEDM process variables. The optimized results for maximum MRR and minimum Rq are compared with and without powder mixed dielectric and confirmation tests were conducted.

  9. Niobium Solar Mobile Project — High Strength Niobium Microalloyed Steel as a Solution to Improve Electric Super Scooter and Motorcycle Performance

    Science.gov (United States)

    Richards, Terry; Kauppi, Erik; Flanagan, Lauren; Ribeio, Eduardo A. A. G.; Nogueira, Marcos A. Stuart; McCourtney, Ian

    This paper presents the advantages of replacing mild steel with high strength niobium microalloyed steel in the structure of Electric Super Scooters, Electric Cargo Motorcycles and Solar Charging Stations. The Mini-Fleet-in-a-Box concept was developed by Current Motor to guarantee mobility, efficiency and solar generated electricity. With the adoption of niobium microalloyed high strength steel for more than 90% of the Super Scooter and Motorcycle structures, it was possible to redesign the frame, resulting in a 31% weight reduction and a very modern and functional body. Together with a new powertrain, these changes were responsible for increasing Motorcycle autonomy by more than 15%, depending on average speed. The new frame design reduced the number of high strain points in the frame, increasing the safety of the project. The Solar Charging Station was built using the container concept and designed with high strength niobium microalloyed steel, which resulted in a weight reduction of 25%. CBMM's facility in Araxá, Brazil was selected in the second half of 2013 as the demonstration site to test the efficiency of the Super Scooter and Solar Charging Station. Each Super Scooter has run more than 2,000 km maintenance-free with an autonomy of more than 100 km per charge.

  10. Prediction of high frequency core loss for electrical steel using the data provided by manufacturer

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Rakesh [National Institute of Technology Meghalaya, Shillong (India); Dalal, Ankit; Kumar, Praveen [Indian Institute of Technology Guwahati, Assam (India)

    2016-07-15

    This paper describes a technique to determine the core loss data, at high frequencies, using the loss data provided by the lamination manufacturer. Steinmetz equation is used in this proposed method to determine core loss at high frequency. This Steinmetz equation consists of static hysteresis and eddy current loss. The presented technique considers the coefficients of Steinmetz equation as variable with frequency and peak magnetic flux density. The high frequency core loss data, predicted using this model is compared with the catalogue data given by manufacturer and very good accuracy has been obtained for a wide range of frequency. - Highlights: • A curve fitting algorithm is proposed to predict core loss at high frequency. • The loss data given by the steel manufacturers are used in curve fitting algorithm. • The algorithm is tested on nine different material’s data set given by the manufacturer.

  11. Tracking the Evolution of Annealing Textures from Individual Deformed Grains in a Cross-Rolled Non-oriented Electrical Steel

    Science.gov (United States)

    Sanjari, Mehdi; Mehdi, Mehdi; He, Youliang; Hilinski, Erik J.; Yue, Steve; Kestens, Leo A. I.; Edrisy, Afsaneh

    2017-12-01

    The evolution of microtexture and microstructure of a cross-rolled 0.88 wt pct Si non-oriented electrical steel was investigated using a quasi- in situ electron backscatter diffraction (EBSD) technique, where individual deformed grains with various initial orientations were tracked during annealing at the same temperature for different times. The textures recrystallized from different deformed grains were compared, and the observations were examined against the preferential nucleation and selective growth theories. Although the cold deformed 〈111〉//ND (normal direction) grains recrystallized first during annealing, they started with significantly different nucleation textures, i.e., γ-fiber (〈111〉//ND) in {111}〈112〉 deformed grains, and cube ({001}〈100〉) in {111}〈110〉 deformed grains. Both recrystallization textures were quite stable until the steel was completely recrystallized. Significant grain growth in these grains was only observed after the recrystallization was complete, which resulted in considerably different final textures as compared to the initial nucleation textures. Deformed grains with a rotated cube ({001}〈111〉) orientation were the last to recrystallize, and the recrystallization was accomplished mainly through the "invading" of neighboring grains into the deformed matrix. Analysis of the misorientations between the rotated cube grain (the matrix) and their neighboring recrystallized grains showed that the preferred growth of some of the grains can be attributed to the high grain boundary mobility associated with the coincident site lattices (CSL). During the course of recrystallization, some 11{h} and rotated cube grains also formed, but they disappeared quickly when the annealing time was increased.

  12. Spin- and valley-dependent electrical conductivity of ferromagnetic group-IV 2D sheets in the topological insulator phase

    Science.gov (United States)

    Hoi, Bui Dinh; Yarmohammadi, Mohsen; Mirabbaszadeh, Kavoos; Habibiyan, Hamidreza

    2018-03-01

    In this work, based on the Kubo-Greenwood formalism and the k . p Hamiltonian model, the impact of Rashba spin-orbit coupling on electronic band structure and electrical conductivity of spin-up and spin-down subbands in counterparts of graphene, including silicene, stanene, and germanene nanosheets has been studied. When Rashba coupling is considered, the effective mass of Dirac fermions decreases significantly and no significant change is caused by this coupling for the subband gaps. All these nanosheets are found to be in topological insulator quantum phase at low staggered on-site potentials due to the applied perpendicular external electric field. We point out that the electrical conductivity of germanene increases gradually with Rashab coupling, while silicene and stanene have some fluctuations due to their smaller Fermi velocity. Furthermore, some critical temperatures with the same electrical conductivity values for jumping to the higher energy levels are observed at various Rashba coupling strengths. For all structures, a broad peak appears at low temperatures in electrical conductivity curves corresponding to the large entropy of systems when the thermal energy reaches to the difference between the energy states. Finally, we have reported that silicene has the larger has the larger electrical conductivity than two others.

  13. The effect of temperature and moisture on electrical resistance, strain sensitivity and crack sensitivity of steel fiber reinforced smart cement composite

    Science.gov (United States)

    Teomete, Egemen

    2016-07-01

    Earthquakes, material degradations and other environmental factors necessitate structural health monitoring (SHM). Metal foil strain gages used for SHM have low durability and low sensitivity. These factors motivated researchers to work on cement based strain sensors. In this study, the effects of temperature and moisture on electrical resistance, compressive and tensile strain gage factors (strain sensitivity) and crack sensitivity were determined for steel fiber reinforced cement based composite. A rapid increase of electrical resistance at 200 °C was observed due to damage occurring between cement paste, aggregates and steel fibers. The moisture—electrical resistance relationship was investigated. The specimens taken out of the cure were saturated with water and had a moisture content of 9.49%. The minimum electrical resistance was obtained at 9% moisture at which fiber-fiber and fiber-matrix contact was maximum and the water in micro voids was acting as an electrolyte, conducting electrons. The variation of compressive and tensile strain gage factors (strain sensitivities) and crack sensitivity were investigated by conducting compression, split tensile and notched bending tests with different moisture contents. The highest gage factor for the compression test was obtained at optimal moisture content, at which electrical resistance was minimum. The tensile strain gage factor for split tensile test and crack sensitivity increased by decreasing moisture content. The mechanisms between moisture content, electrical resistance, gage factors and crack sensitivity were elucidated. The relations of moisture content with electrical resistance, gage factors and crack sensitivities have been presented for the first time in this study for steel fiber reinforced cement based composites. The results are important for the development of self sensing cement based smart materials.

  14. Enhanced electrical power generation using flame-oxidized stainless steel anode in microbial fuel cells and the anodic community structure.

    Science.gov (United States)

    Yamashita, Takahiro; Ishida, Mitsuyoshi; Asakawa, Shiho; Kanamori, Hiroyuki; Sasaki, Harumi; Ogino, Akifumi; Katayose, Yuichi; Hatta, Tamao; Yokoyama, Hiroshi

    2016-01-01

    Carbon-based materials are commonly used as anodes in microbial fuel cells (MFCs), whereas metal and metal-oxide-based materials are not used frequently because of low electrical output. Stainless steel is a low-cost material with high conductivity and physical strength. In this study, we investigated the power generation using flame-oxidized (FO) stainless steel anodes (SSAs) in single-chambered air-cathode MFCs. The FO-SSA performance was compared to the performance of untreated SSA and carbon cloth anode (CCA), a common carbonaceous electrode. The difference in the anodic community structures was analyzed using high-throughput sequencing of the V4 region in 16S rRNA gene. Flame oxidation of SSA produced raised node-like sites, predominantly consisting of hematite (Fe2O3), on the surface, as determined by X-ray diffraction spectroscopy. The flame oxidation enhanced the maximum power density (1063 mW/m(2)) in MFCs, which was 184 and 24 % higher than those for untreated SSA and CCA, respectively. The FO-SSA exhibited 8.75 and 2.71 times higher current production than SSA and CCA, respectively, under potentiostatic testing conditions. Bacteria from the genus Geobacter were detected at a remarkably higher frequency in the biofilm formed on the FO-SSA (8.8-9.2 %) than in the biofilms formed on the SSA and CCA (0.7-1.4 %). Bacterial species closely related to Geobacter metallireducens (>99 % identity in the gene sequence) were predominant (93-96 %) among the genus Geobacter in the FO-SSA biofilm, whereas bacteria with a 100 % identity to G. anodireducens were abundant (>55 %) in the SSA and CCA biofilms. This is the first demonstration of power generation using an FO-SSA in MFCs. Flame oxidation of the SSA enhances electricity production in MFCs, which is higher than that with the common carbonaceous electrode, CCA. The FO-SSA is not only inexpensive but also can be prepared using a simple method. To our knowledge, this study reveals, for the first time, that

  15. Effect of Electrical Injection of Corrosion Inhibitor on the Corrosion of Steel Rebar in Chloride-Contaminated Repair Mortar

    Directory of Open Access Journals (Sweden)

    The Huyen Nguyen

    2015-01-01

    Full Text Available The electrical rehabilitation treatments of repair mortar were performed with tetrabutylammonium bromide salt (TBAB at an electrical current density of 5 A/m2, using two electrolytes (0.1 M NaOH and 0.1 M Na3BO3 solutions, and for two time periods (1 and 4 weeks, respectively. The average organic cation-based inhibitor’s concentration in cement mortars before and after this treatment was quantified using the UV-Vis spectroscopy. The experimental results reveal that the EICI treatment with 0.1 M Na3BO3 was more effective in injecting the inhibitor and in improving the chloride penetration resistance and compressive strength of the mortar, relative to using 0.1 M NaOH as electrolyte. In this case, after the 4-week EICI treatment, [TBA+] contents were 2.3 % and 2.4% by mass of cement mortar for uncontaminated and salt-contaminated mortars, respectively. After the 4-week EICI treatment, the apparent diffusion coefficients of chloride anion in cement mortar were decreased by 40% from 1.52 × 10−10 m2/s. The EICI treatment was able to halt the chloride-induced corrosion of the steel rebar by promoting its passivation. The 2-week EICI treatment using sodium hydroxide and sodium borate solutions decreased the corrosion current density of the rebar by 77.8% and 78.5%, respectively, approximately two months after the treatment.

  16. Un nuevo sistema de diseño de embuticiones en láminas de acero para maximizar resistencia de losas compuestas A new system for designing embossments in steel sheets to increase composite slabs shear resistance

    Directory of Open Access Journals (Sweden)

    Melchor López Ávila

    2007-12-01

    Full Text Available Se presenta un resumen de algunos de los principales antecedentes históricos en el análisis de las losas compuestas con láminas metálicas colaborantes sometidas a flexión, así como de los principales métodos de diseño, instrumentación y ensayo aceptados por las distintas normas internacionales. Se analizan cada uno de los parámetros fundamentales que influencian el comportamiento estructural de las losas compuestas, y a partir del estudio numérico de estos se propone un método de optimización del sistema de embuticiones, implementado en hojas de cálculo, con el cual es posible estimar una resistencia a esfuerzos cortantes para las láminas de perfilado abierto y entregando los resultados de los parámetros más importantes, y que empleándolos en forma comparativa es posible determinar el sistema de embuticiones óptimo a incluir en una lámina de perfilado abierto. Aplicando el método propuesto obtuve un sistema de embuticiones tecnológicamente posible y con un coste mínimo de inversiones para una línea industrial de láminas de perfilado abierto.A summary is presented with the main historical background in the analysis of the composite slabs with steel sheets subjected to flexion, as well as of the main methods of design, instrumentation and tests accepted by different International Standards. They fundamental parameters that influence the structural behaviour of the composite slabs are analyzed, and with a numeric study an analytical optimization method of the embossments system, is proposed and implemented in a spread sheet is possible to estimate the shear resistance of open web sheets and by comparing them, is possible to determine the better embossments system to include in a open web sheet with such method. Applying the proposed method a technologically possible embossments system can be obtained with a minimum cost for an industrial line of open web sheets.

  17. CrAlN coating to enhance the power loss and magnetostriction in grain oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Goel, Vishu; Anderson, Philip; Hall, Jeremy [Wolfson Centre for Magnetics, Cardiff University, Cardiff- CF243AA (United Kingdom); Robinson, Fiona [Cogent power Ltd., Newport-NP190RB (United Kingdom); Bohm, Siva [Dept. of metallurgical engineering & materials science, IIT Bombay, Mumbai-400076 (India)

    2016-05-15

    Grain oriented electrical steels (GOES) are coated with aluminium orthophosphate on top of a forsterite (Mg{sub 2}SiO{sub 4}) layer to provide stress and insulation resistance to reduce the power loss and magnetostriction. In this work Chromium Aluminium Nitride (CrAlN) was coated on GOES samples with electron beam physical vapour deposition and was tested in the single strip and magnetostriction tester to measure the power loss and magnetostriction before and after coating. Power loss was reduced by 2% after coating and 6 % post annealing at 800 °C. For applied compressive stress of 6 MPa, the magnetostrictive strain was zero with the CrAlN coating as compared to 22 and 24 μϵ for fully finished GOES and GOES without phosphate coating. The thickness of the coating was found to be 1.9 ± 0.2 μm estimated with Glow Discharge Optical Emission Spectroscopy (GDOES). The magnetic domain imaging showed domain narrowing after coating. The reduction in power loss and magnetostriction was due to the large residual compressive stress and Young’s modulus (270 GPa) of the coating.

  18. Final thickness reduction and development of Goss texture in C- and Al-free Fe-3%Si-0.1%Mn-0.012%S electrical steel

    Science.gov (United States)

    Oh, Eun Jee; Heo, Nam Hoe; Koo, Yang Mo

    2017-11-01

    The correlation between final thickness reduction and development of Goss texture has been investigated in a C- and Al-free Fe-3%Si electrical steel. During final annealing, the annealing texture is transited from {110}⊥ND to {100}⊥ND texture with increasing final thickness reduction. This is due to the decrease in primary grain size after pre-annealing with increasing final thickness reduction which accelerates the selective growth rate of the {100} grains at the expense of the other {hkl} grains. At an optimal final thickness reduction of 75.8%, the high magnetic induction of 1.95 Tesla, which arises from the sharp {110} Goss texture and is comparable to that of conventional grain-oriented electrical steels, is obtained from the C- and Al-free Fe-3%Si-0.1%Mn electrical steel. Such a high magnetic property is produced through the surface-energy-induced selective grain growth of the Goss grains under the lower surface-segregated condition of sulfur which makes the surface energy of the {110} plane lowest among the {hkl} planes.

  19. GASN sheets

    International Nuclear Information System (INIS)

    2013-12-01

    This document gathers around 50 detailed sheets which describe and present various aspects, data and information related to the nuclear sector or, more generally to energy. The following items are addressed: natural and artificial radioactive environment, evolution of energy needs in the world, radioactive wastes, which energy for France tomorrow, the consequences in France of the Chernobyl accident, ammunitions containing depleted uranium, processing and recycling of used nuclear fuel, transport of radioactive materials, seismic risk for the basic nuclear installations, radon, the precautionary principle, the issue of low doses, the EPR, the greenhouse effect, the Oklo nuclear reactors, ITER on the way towards fusion reactors, simulation and nuclear deterrence, crisis management in the nuclear field, does nuclear research put a break on the development of renewable energies by monopolizing funding, nuclear safety and security, the plutonium, generation IV reactors, comparison of different modes of electricity production, medical exposure to ionizing radiations, the control of nuclear activities, food preservation by ionization, photovoltaic solar collectors, the Polonium 210, the dismantling of nuclear installations, wind energy, desalination and nuclear reactors, from non-communication to transparency about nuclear safety, the Jules Horowitz reactor, CO 2 capture and storage, hydrogen, solar energy, the radium, the subcontractors of maintenance of the nuclear fleet, biomass, internal radio-contamination, epidemiological studies, submarine nuclear propulsion, sea energy, the Three Mile Island accident, the Chernobyl accident, the Fukushima accident, the nuclear after Fukushima

  20. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  1. Stabilization and solidification of electric arc furnace dust originating from steel industry by using low grade MgO

    Directory of Open Access Journals (Sweden)

    Bayraktar Ahmet Can

    2015-12-01

    Full Text Available In this study, solidification/stabilization (S/S of electric arc furnace dust (EAFD which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.

  2. Influence of the nitrogen gas addition in the Ar shielding gas on the erosion-corrosion of tube-to-tube sheet welds of hyper duplex stainless steel

    International Nuclear Information System (INIS)

    Kim, Hye-Jin; Jeon, Soon-Hyeok; Kim, Soon-Tae; Lee, In-Sung; Park, Yong-Soo

    2014-01-01

    Duplex stainless steels with nearly equal fraction of the ferrite(α) phase and austenite(γ) phase have been increasingly used for various applications such as power plants, desalination facilities due to their high resistance to corrosion, good weldability, and excellent mechanical properties. Hyper duplex stainless steel (HDSS) is defined as the future duplex stainless steel with a pitting resistance equivalent (PRE= wt.%Cr+3.3(wt.%Mo+0.5wt.%W)+30wt.%N) of above 50. However, when HDSS is welded with gas tungsten arc (GTA), incorporation of nitrogen in the Ar shielding gas are very important because the volume fraction of α-phase and γ-phase is changed and harmful secondary phases can be formed in the welded zone. In other words, the balance of corrosion resistance between two phases and reduction of Cr 2 N are the key points of this study. The primary results of this study are as follows. The addition of N 2 to the Ar shielding gas provides phase balance under weld-cooling conditions and increases the transformation temperature of the α-phase to γ-phase, increasing the fraction of γ-phase as well as decreasing the precipitation of Cr2N. In the anodic polarization test, the addition of nitrogen gas in the Ar shielding gas improved values of the electrochemical parameters, compared to the Pure Ar. Also, in the erosion-corrosion test, the HDSS welded with shielding gas containing N 2 decreased the weight loss, compared to HDSS welded with the Ar pure gas. This result showed the resistance of erosion-corrosion was increased due to increasing the fraction of γ-phase and the stability of passive film according to the addition N 2 gas to the Ar shielding gas. As a result, the addition of nitrogen gas to the shielding gas improved the resistance of erosion-corrosion

  3. The influence of conventional tempering on the tribiological resistance of the high speed steel HS 6-5-2 remelted with electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2010-04-01

    Full Text Available The influence of the conventional tempering has been defined in the paper in two different temperatures 560C and 600C on the intensity of tribological wear of the high speed steel HS 6-5-2 remelted with the electric arc. The influence of tempering on the intensity of wear for the steel has been tested with the single and overlapping remeltings. Moreover, the types of the tribological wear appeared during the friction. The tribiological research, were done in the technically dry friction conditions on a testing machine of the pin-on-disc T-01M. Conducting the conventional process of tempering after the remelting with the electric arc, causes the decrease of the intensity of the tribological wear. The smallest intensity of tribiological wear after tempering was observed in the high speed steel HS 6-5-2 with the single remelting of the current 70 A. The main wear type appearing during the research was the abrasion and adhesive wear.

  4. Vision-based surface defect inspection for thick steel plates

    Science.gov (United States)

    Yun, Jong Pil; Kim, Dongseob; Kim, KyuHwan; Lee, Sang Jun; Park, Chang Hyun; Kim, Sang Woo

    2017-05-01

    There are several types of steel products, such as wire rods, cold-rolled coils, hot-rolled coils, thick plates, and electrical sheets. Surface stains on cold-rolled coils are considered defects. However, surface stains on thick plates are not considered defects. A conventional optical structure is composed of a camera and lighting module. A defect inspection system that uses a dual lighting structure to distinguish uneven defects and color changes by surface noise is proposed. In addition, an image processing algorithm that can be used to detect defects is presented in this paper. The algorithm consists of a Gabor filter that detects the switching pattern and employs the binarization method to extract the shape of the defect. The optics module and detection algorithm optimized using a simulator were installed at a real plant, and the experimental results conducted on thick steel plate images obtained from the steel production line show the effectiveness of the proposed method.

  5. Plasma Nitriding of AISI 304 Stainless Steel in Cathodic and Floating Electric Potential: Influence on Morphology, Chemical Characteristics and Tribological Behavior

    Science.gov (United States)

    Li, Yang; He, Yongyong; Wang, Wei; Mao, Junyuan; Zhang, Lei; Zhu, Yijie; Ye, Qianwen

    2018-03-01

    In direct current plasma nitriding (DCPN), the treated components are subjected to a high cathodic potential, which brings several inherent shortcomings, e.g., damage by arcing and the edging effect. In active screen plasma nitriding (ASPN) processes, the cathodic potential is applied to a metal screen that surrounds the workload, and the component to be treated is placed in a floating potential. Such an electrical configuration allows plasma to be formed on the metal screen surface rather than on the component surface; thus, the shortcomings of the DCPN are eliminated. In this work, the nitrided experiments were performed using a plasma nitriding unit. Two groups of samples were placed on the table in the cathodic and the floating potential, corresponding to the DCPN and ASPN, respectively. The floating samples and table were surrounded by a steel screen. The DCPN and ASPN of the AISI 304 stainless steels are investigated as a function of the electric potential. The samples were characterized using scanning electron microscopy with energy-dispersive x-ray spectroscopy, x-ray diffraction, atomic force microscopy and transmission electron microscope. Dry sliding ball-on-disk wear tests were conducted on the untreated substrate, DCPN and ASPN samples. The results reveal that all nitrided samples successfully produced similar nitrogen-supersaturated S phase layers on their surfaces. This finding also shows the strong impact of the electric potential of the nitriding process on the morphology, chemical characteristics, hardness and tribological behavior of the DCPN and ASPN samples.

  6. Plasma Nitriding of AISI 304 Stainless Steel in Cathodic and Floating Electric Potential: Influence on Morphology, Chemical Characteristics and Tribological Behavior

    Science.gov (United States)

    Li, Yang; He, Yongyong; Wang, Wei; Mao, Junyuan; Zhang, Lei; Zhu, Yijie; Ye, Qianwen

    2018-01-01

    In direct current plasma nitriding (DCPN), the treated components are subjected to a high cathodic potential, which brings several inherent shortcomings, e.g., damage by arcing and the edging effect. In active screen plasma nitriding (ASPN) processes, the cathodic potential is applied to a metal screen that surrounds the workload, and the component to be treated is placed in a floating potential. Such an electrical configuration allows plasma to be formed on the metal screen surface rather than on the component surface; thus, the shortcomings of the DCPN are eliminated. In this work, the nitrided experiments were performed using a plasma nitriding unit. Two groups of samples were placed on the table in the cathodic and the floating potential, corresponding to the DCPN and ASPN, respectively. The floating samples and table were surrounded by a steel screen. The DCPN and ASPN of the AISI 304 stainless steels are investigated as a function of the electric potential. The samples were characterized using scanning electron microscopy with energy-dispersive x-ray spectroscopy, x-ray diffraction, atomic force microscopy and transmission electron microscope. Dry sliding ball-on-disk wear tests were conducted on the untreated substrate, DCPN and ASPN samples. The results reveal that all nitrided samples successfully produced similar nitrogen-supersaturated S phase layers on their surfaces. This finding also shows the strong impact of the electric potential of the nitriding process on the morphology, chemical characteristics, hardness and tribological behavior of the DCPN and ASPN samples.

  7. Change of electrical conductivities between hydrated and dehydrated samples of honeycomb sheet structures with mixed oxidation state paddlewheel dirhodium complexes and halide ions.

    Science.gov (United States)

    Fuma, Yasuhiro; Miyashita, Osamu; Kawamura, Takashi; Ebihara, Masahiro

    2012-07-21

    A series of mixed oxidation state compounds, [{Rh(2)(acam)(4)}(3)(μ(3)-X)(2)]·nH(2)O (Hacam = acetamide; X = Cl, n = 4 (1·4H(2)O); X = Br, n = 10 (2·10H(2)O); X = I, n = 10 (3·10H(2)O)) and [{Rh(2)(pram)(4)}(3)(μ(3)-X)(2)]·6H(2)O (Hpram = propionamide; X = Cl (4·6H(2)O), Br (5·6H(2)O), I (6·6H(2)O)) were synthesized and their X-ray structures were determined. In the crystal structure of all of these complexes, dirhodium complexes and halide ions construct 2-D honeycomb sheet arrangements in which the walls consist of Rh(2) units and halide ions lie at the corners. Complexes 1·4H(2)O, 4·6H(2)O, 5·6H(2)O and 6·6H(2)O have three independent Rh(2) units, in which there are two Rh(2)(5+) and one Rh(2)(4+). In these structures, the water molecules hydrogen bond to O atoms and from the N atoms of the amidate ligands. The number of hydrogen bonds from water molecules to the Rh(2)(4+) unit is greater than that to the Rh(2)(5+) units. This suggests that there exists pinning of the oxidation states by water molecules. In the structures of 2·10H(2)O and 3·10H(2)O, all of the Rh(2) units are crystallographically equivalent. In these structures, eight of the 10 water molecules form a honeycomb-like network between the {Rh(2)(acam)(4)}(3)X(2) honeycomb sheets. The former four structures show very low electrical conductivities of ca. 10(-8) S cm(-1) (room temperature, pellets) and the latter structures have the higher values of ca. 10(-4) S cm(-1). In the former complexes, improvement of the values to 10(-6) S cm(-1) was observed, caused by loss of pinning water.

  8. Energy efficiency and the influence of gas burners to the energy related carbon dioxide emissions of electric arc furnaces in steel industry

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Risonarta, Victor; Pfeifer, Herbert

    2009-01-01

    Determining the complete energy balance of an electric arc furnace (EAF) provides an appropriate method to examine energy efficiency and identify energy saving potentials. However, the EAF energy balance is complex due to the combined input of electrical energy and chemical energy resulting from natural gas (NG) combustion and oxidation reactions in the steel melt. In addition, furnace off-gas measurements and slag analysis are necessary to reliably determine energy sinks. In this paper 70 energy balances and energy efficiencies from multiple EAFs are presented, including data calculated from plant measurements and compiled from the literature. Potential errors that can be incorporated in these calculations are also highlighted. The total energy requirement of these modern EAFs analysed ranged from 510 to 880 kWh/t, with energy efficiency values (η = ΔH Steel /E Total ) of between 40% and 75%. Furthermore, the focus was placed on the total energy related CO 2 emissions of EAF processes comprising NG combustion and electrical energy input. By assessing multiple EAF energy balances, a significant correlation between the total energy requirement and energy related specific CO 2 emissions was not evident. Whilst the specific consumption of NG in the EAF only had a minor impact on the EAF energy efficiency, it decreased the specific electrical energy requirement and increased EAF productivity where transformer power was restricted. The analysis also demonstrated that complementing and substituting electrical energy with NG was beneficial in reducing the total energy related CO 2 emissions when a certain level of substitution efficiency was achieved. Therefore, the appropriate use of NG burners in modern EAFs can result in an increased EAF energy intensity, whilst the total energy related CO 2 emissions remain constant or are even decreased.

  9. Soldadura de aceros dual phase en chapa fina: GMAW, PAW y RSW Welding of dual phase steel sheet: GMAW, PAW and RSW

    Directory of Open Access Journals (Sweden)

    Hernán Svoboda

    2011-06-01

    Full Text Available Los aceros Dual Phase (DP han encontrado recientemente una fuerte aplicación en elementos estructurales en la industria automotriz, debido a la necesidad de disminuir peso. La soldadura de estos materiales cobra particular importancia considerando su aplicación estructural y los procesos relacionados en su fabricación. En particular la soldadura de resistencia por punto (RSW y semiautomática con alambre macizo y protección gaseosa (GMAW son ampliamente utilizados en la industria automotriz. El proceso de soldadura por plasma (PAW se caracteriza, entre los procesos de soldadura por arco, por ser el de mayor densidad de energía, presentando particular interés en aplicaciones de la industria automotriz (tailor welded blanks. El objetivo del presente trabajo fue estudiar la evolución microestructural y las propiedades de aceros DP soldados mediante los procesos RSW, GMAW y PAW. A este fin, se soldaron cuatro grados de aceros DP con resistencias mecánicas de 550, 700 y 850 MPa en espesores de 1 y 1,3 mm mediante los mencionados procesos. Se caracterizaron las microestructuras y se determinaron las propiedades mecánicas de las uniones soldadas para cada caso. Para los tres procesos se obtuvieron uniones soldadas de calidad satisfactoria. Se observó para todas las soldaduras, que en la ZAC se produce una disminución de la dureza por debajo del valor del material base, relacionada a la descomposición de la fase martensítica. Las soladuras por arco fueron las más afectadas.Dual Phase steels (DP have been used recently as an interesting option for structural elements, specialy in automotive industry, due to weight reduce requirements. Welding of these materials becomes particularly important considering their application as structural elements and the related manufacturing methods. In particular resistance spot welding (RSW and gas metal arc welding (GMAW are widely used in the automotive manufacturing. The plasma arc welding (PAW has the

  10. A possible recycling method for high grade steels EAFD in polymer composites.

    Science.gov (United States)

    Niubó, M; Fernández, A I; Chimenos, J M; Haurie, L

    2009-11-15

    This work evaluates the feasibility of incorporating electric arc furnace dust (EAFD), as filler in a polymer matrix, to obtain a moldable heavyweight sheet, useful for acoustic insulation in automotive industry. For this purpose EAFD from a steel factory that manufactures high quality steels, was characterized and different formulations of composites were prepared. Physical and mechanical properties, as well as fire behaviour were tested and compared with a polymer composite compounded with common mineral fillers. Optimum formulation with 25% EAFD fulfils the RoHs Directive used by automotive industry to regulate heavy metals content. Leaching test was also performed on prepared composites to classify the material after use.

  11. Horizontal electromagnetic casting of thin metal sheets

    Science.gov (United States)

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  12. Horizontal electromagnetic casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL); Lari, Robert J. (Aurora, IL); Praeg, Walter F. (Palos Park, IL); Turner, Larry R. (Naperville, IL)

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  13. The preparation of the poly(vinyl alcohol/graphene nanocomposites with low percolation threshold and high electrical conductivity by using the large-area reduced graphene oxide sheets

    Directory of Open Access Journals (Sweden)

    Q. Fu

    2013-09-01

    Full Text Available We report a method to prepare the poly(vinyl alcohol/reduced graphene oxide (PVA/rGO nanocomposites with low percolation threshold and high electrical conductivity by using the large-area reduced graphene oxide (LrGO sheets. The large-area graphene oxide (LGO sheets are expected to overlap better with each other and form the continuous GO network in PVA matrix than small-area graphene oxide (SGO. During the thermal reduction process, the LGO sheets are easily restored and improve the electrical conductivity of nanocomposites due to their low damage level of conjugate-structure. As a result, the percolation threshold of PVA/LrGO nanocomposites is ~0.189 wt% lower than present reports (0.5~0.7 wt%. At the LrGO content of 0.7 wt%, the electrical conductivity of PVA/LrGO nanocomposites reaches 6.3•10–3 S/m. Besides that, this method only takes 15~30 min to reduce the PVA/GO nanocomposites effectively.

  14. Anomalous behavior of the steel alloying elements in the genetic structure of the solid metal at its smelting in electric furnaces

    Directory of Open Access Journals (Sweden)

    Олександр Михайлович Скребцов

    2016-07-01

    Full Text Available Melting process in an electric arc furnace and transformations taking place in solidified metals are not thoroughly understood yet. This article is devoted to these phenomena in liquid and solid metal and therefore is relevant at the moment. The authors sampled molten metal during all periods of mild steel smelting in an electric arc furnace beginning from melting the charge up to metal outlet out of the furnace into the ladle. Samples were analyzed for chemical elements content, and the microstructure of solidified samples (the ratio of ferrite and pearlite. It has been found that elements expanding γ – phase domain of existence (Mn, Ni during oxidation act similarly at deoxidation, but much weaker. This fact is interesting for science, it is advisable that these phenomena should be checked for the metal melted in other melting units – induction and crucible furnaces

  15. Soldering sheets using soft solders

    Directory of Open Access Journals (Sweden)

    Milan Brožek

    2013-01-01

    Full Text Available The paper contains strength tests results of joints soldered using lead and leadless soft solders. For tests lead solders types Pb60Sn40 and Sn60Pb40 and leadless soft solders types Sn95.5Ag3.8Cu0.7 and Sn96Ag4 were used. As basic materials steel sheet, zinc-coated steel sheet, copper sheet and brass sheet 100 x 20 x 1 mm was the test samples size. Always two sheets were cleaned and jointed together. For heating the propane-butane + air flame was used. Then the tested assemblies were loaded using the universal tensile-strength testing machine till to failure. At the tests the force needed for assemblies failure and failure type (in soldered joint, in basic material were recorded. From measured data the solder strength was calculated. From the experiment results it follows that from the point of view of the soldered joints strength as well of the solder strength relatively small differences were found. At the same time it is evident that the joint strength and solder strength depend on soldered material type and on soldered joint lapping length. On the basis of carried out experiments it can be stated that the substitution of lead solders by leadless solders is possible without risk of soldered joints strength decrease.

  16. Development of Al-killed/Ti stabilized steels

    Science.gov (United States)

    Ramirez-Ledesma, A. L.; Aguilar-Mendez, M. A.; Rodriguez-Diaz, R. A.; >G Aramburo,

    2015-01-01

    Several Al-killed/Ti-stabilized low carbon steels were developed in a Mexican steel industry with the aim of obtaining an interstitial free steel for automotive applications. The steelmaking route involved the use of 100% sponge iron which was feed into an electric arc furnace, vacuum degassed, ladle treated and continuously casted. The resulting slabs were then hot rolled at 1100 °C and coiled at 650 °C. Then, the steel plates were cold rolled at room temperature and sheets annealed at 700 °C. As-cast micro structure showed the presence of α-ferrite with titanium nitrides in matrix and grain boundaries while in the ashot rolled condition, elongated grains showed the presence of titanium nitrides, titanium sulfides and titanium carbosulfides. The annealed sheets showed, additionally to the other precipitates, the presence of titanium carbides. Microstructure, texture, the Lankford ratio and mechanical properties of fully recrystallized coils fulfilled the target properties established by the automobile industry.

  17. Implications of total content of silicon, aluminium, chromium and formation of thin ferrite films on low ductility at high temperature in non oriented electrical steels

    Directory of Open Access Journals (Sweden)

    Equihua-Guillén, F.

    2011-10-01

    Full Text Available This work shows evidence of the implications of total additions of silicon, aluminium and chromium on low ductility during hot rolling in non-oriented electrical steels. This paper explains the reason of ductility loss at temperatures between 950 - 1000°C in electrical steels which exhibit higher Ar3 transformation temperature than C-Mn and microalloyed steels. The empirical equations to determine Ar3 temperature do not consider silicon and aluminium elements. The results show that high content of silicon, aluminium and residual concentration of chromiun considerably increases Ar3 transformation temperature in non-oriented electrical steels. The low ductility at high temperature occurs between Ae3 and Ar3 transformation temperatures. In addition, the results of this work show evidence of thin ferrite films formed near Ar3 temperature and their implications on ductility loss at high temperature.

    Este trabajo muestra evidencia de las implicaciones de la cantidad total de silicio, aluminio y cromo sobre la baja ductilidad en aceros eléctricos durante la laminación en caliente. Este artículo explica la razón de la pérdida de ductilidad a temperaturas entre 950 y 1.000°C en aceros eléctricos. Las ecuaciones empíricas para determinar la temperatura Ar3 no consideran los elementos aluminio y silicio. Los resultados muestran que altos contenidos de silicio, aluminio y la concentración residual de cromo incrementan considerablemente la temperatura de transformación Ar3 en aceros eléctricos de grano no orientado. La baja ductilidad a elevada temperatura ocurre entre las temperaturas de transformación Ae3 y Ar3. Adicionalmente, los resultados de este trabajo muestran evidencia de películas delgadas de ferrita formadas a temperaturas cercanas a Ar3 y sus implicaciones sobre la pérdida de

  18. Effects by the microstructure after hot and cold rolling on the texture and grain size after final annealing of ferritic non-oriented FeSi electrical steel

    Science.gov (United States)

    Schneider, J.; Stöcker, A.; Franke, A.; Kawalla, R.

    2018-04-01

    The magnetic properties of fully processed non-oriented FeSi electrical steel are characterized by their magnetization behavior and specific magnetic losses. The magnetic properties are determined by the texture and microstructure. Less gamma fiber intensity and a high intensity of preferable texture components, especially cube fiber texture, are desirable to obtain an excellent magnetizing behavior. Furthermore, large grain sizes are necessary to reach low values of the specific magnetic losses. The fabrication route of the fully processed non-oriented electrical steels comprises a heavy cold rolling of the hot rolled material before final annealing. To fulfill the requirements on large grain size for low loss materials, grain growth, which appears after complete recrystallization, plays an important role. In this paper we will analyze the influence of different microstructures of the hot strip and the resulting microstructure after cold rolling on the appearance of recrystallization and grain growth after final annealing. The evolution of texture reflects the present ongoing softening processes: recovery, recrystallization and finally grain growth at the given annealing conditions. It will be shown that the image of texture at recrystallization is remarkable different from the texture at grain growth. Substantially grain growth is obtained at lower annealing temperatures for an optimum microstructure of the hot rolled material.

  19. THE ACCOUNT OF OPTIONS SHEET OF WALLS PROFILE LARSEN IN THE DESIGN OF EXCAVATIONS SUPPORTING

    Directory of Open Access Journals (Sweden)

    Rashid A. Mangushev

    2017-12-01

    Full Text Available Bending stiffness and strength of steel sheet retaining walls is strongly dependent on shear resistance of pile interlocks. This fact, usually, is not taken into account in domestic practice of design and construction of sheet walls

  20. THE ACCOUNT OF OPTIONS SHEET OF WALLS PROFILE LARSEN IN THE DESIGN OF EXCAVATIONS SUPPORTING

    OpenAIRE

    Rashid A. Mangushev; Alexandr B. Fadeev

    2017-01-01

    Bending stiffness and strength of steel sheet retaining walls is strongly dependent on shear resistance of pile interlocks. This fact, usually, is not taken into account in domestic practice of design and construction of sheet walls

  1. Representation of microstructural features and magnetic anisotropy of electrical steels in an energy-based vector hysteresis model

    Science.gov (United States)

    Jacques, Kevin; Steentjes, Simon; Henrotte, François; Geuzaine, Christophe; Hameyer, Kay

    2018-04-01

    This paper demonstrates how the statistical distribution of pinning fields in a ferromagnetic material can be identified systematically from standard magnetic measurements, Epstein frame or Single Sheet Tester (SST). The correlation between the pinning field distribution and microstructural parameters of the material is then analyzed.

  2. The Electric Car Challenge.

    Science.gov (United States)

    Diehl, Brian E.

    1997-01-01

    Describes the Electric Car Challenge during which students applied methods of construction to build lightweight, strong vehicles that were powered by electricity. The activity required problem solving, sheet metal work, electricity, design, and construction skills. (JOW)

  3. Ohm's law for a current sheet

    Science.gov (United States)

    Lyons, L. R.; Speiser, T. W.

    1985-01-01

    The paper derives an Ohm's law for single-particle motion in a current sheet, where the magnetic field reverses in direction across the sheet. The result is considerably different from the resistive Ohm's law often used in MHD studies of the geomagnetic tail. Single-particle analysis is extended to obtain a self-consistency relation for a current sheet which agrees with previous results. The results are applicable to the concept of reconnection in that the electric field parallel to the current is obtained for a one-dimensional current sheet with constant normal magnetic field. Dissipated energy goes directly into accelerating particles within the current sheet.

  4. 1998 Annual Study Report. Standardization of corrosion resistance testing/evaluation methods for coated steel sheets; 1998 nendo seika hokokusho. Hyomen shori koban no taishokusei shiken hyoka hoho no hyojunka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    In order to develop the evaluation methods for reappearing corrosion characteristics of coated steel sheets in a short time, acid rain composition and artificial acid rain composition for the accelerated test were studied, and the cyclic corrosion tests were conducted. The literature survey shows that the main ionic species present in acid rain are Ca{sup 2+}, Mg{sup 2+}, Na{sup +}, K{sup +}, NH{sub 4}{sup +}, SO{sub 4}{sup 2-}, NO{sub 3}{sup -}, and Cl{sup -}, of which the acid rain components are SO{sub 4}{sup 2-} and NO{sub 3}{sup -}, their equivalent ratio (NO{sub 3}{sup -}/ SO{sub 4}{sup 2-}) in the Far Eastern area being 0.2 to 0.3. Therefore, the solution specified by ASTM 1141 is diluted 30 times with water to prepare the base solution for the accelerated tests, where its acidity is adjusted with a mixed acid of NO{sub 3}{sup -}/ SO{sub 4}{sup 2-} = 0.2 to 0.3 (pH: 3.0 to 4.0). Two sets of preliminary cyclic corrosion tests were conducted, one involving acid rain spraying, drying and humidification in this order, and the other acid rain spraying, humidification and drying. Analysis of the test data indicates that difference between these test cycles in corrosion rate is within a deviation range caused by different testing tools. Therefore, the former condition is adopted as the basis for the accelerated tests, because of its smaller deviation caused by different testing tools. (NEDO)

  5. Aplicación del rayo láser de CO2 para soldar laminas de acero bajo carbono // Application of the ray laser of CO2 to weld sheets of steel low carbon

    Directory of Open Access Journals (Sweden)

    Enrique J. Martínez D

    1999-07-01

    very thin sheets is facilitated, that which difficultly is achieved withthe processes common of welding. This technique also presents the advantage that easily you can automate, producing weldings ofhigh precision with low contamination.The study consists on carrying out an investigation on the process of welding of thin sheets using a laser of CO2 of low power incontinuous way, focusing the laser with a lens of ZnSe and using industrial argon to control the atmosphere around the treated regionand to avoid the oxidation. To carry out the process, you design a device for ' to displace the sample at 45o with regard to thetrajectory of the ray laser in precise form; the welding was carried out to it collides and without material contribution.The work was carried out on sheets of steel of low coal of caliber 24 and 26. The welded samples were subjected to: tractionrehearsal, visual analysis, analysis metalográfico and microdureza tests. The obtained results show that it can be carried out theprocess easily, by means of the control of the most important variables, in such a way that once established, the operator doesn't needa great experience in the handling of this technique to carry out the process with high quality. The carried out analyses confirm thatby means of this technique it is possible to obtain uniform welding cords, with good mechanical properties.Key words: Welding, laser.

  6. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  7. Articles comprising ferritic stainless steels

    Science.gov (United States)

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  8. A mathematical approach based on finite differences method for analyzing the temperature field in arc welding of stainless steel thin sheets; Desarrollo de un modelo matematico de diferencias finitas para el analisis del campo de temperaturas en la soldadura por arco de chapas finas de acero inoxidable

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Conesa, E.J.; Estrems, M.; Miguel, V.

    2010-07-01

    This work develops a finite difference method to evaluate the temperature field in the heat affected zone in butt welding applied to AISI 304 stainless steel thin sheet by GTAW process. A computer program has been developed and implemented by Visual Basic for Applications (VBA) in MS-Excel spreadsheet. The results that are obtained using the numerical application foresee the thermal behaviour of arc welding processes. An experimental methodology has been developed to validate the mathematical model that allows to measure the temperature in several points close to the weld bead. The methodology is applied to a stainless steel sheet with a thickness lower than 3 mm, although may be used for other steels and welding processes as MIG/MAG and SMAW. The data which has been obtained from the experimental procedure have been used to validate the results that have been calculated by the finite differences numerical method. The mathematical model adjustment has been carried out taking into account the experimental results. The differences found between the experimental and theoretical approaches are due to the convection and radiation heat losses, which have not been considered in the simulation model.With this simple model, the designer will be able to calculate the thermal cycles that take place in the process as well as to predict the temperature field in the proximity of the weld bead. (Author). 18 refs.

  9. Characteristics in Paintability of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ha Sun [POSLAB, POSCO, Gwangyang (Korea, Republic of)

    2007-06-15

    It is expected that advanced high strength steels (AHSS) would be widely used for vehicles with better performance in automotive industries. One of distinctive features of AHSS is the high value of carbon equivalent (Ceq), which results in the different properties in formability, weldability and paintability from those of common grade of steel sheets. There is an exponential relation between Ceq and electric resistance, which seems also to have correlation with the thickness of electric deposition (ED) coat. higher value of Ceq of AHSS lower the thickness of ED coat of AHSS. Some elements of AHSS such as silicon, if it is concentrated on the surface, affect negatively the formation of phosphates. In this case, silicon itself doesn't affect the phosphate, but its oxide does. This phenomenon is shown dramatically in the welding area. Arc welding or laser welding melts the base material. In the process of cooling of AHSS melt, the oxides of Si and Mn are easily concentrated on the surface of boundary between welded and non welded area because Si and Mn cold be oxidized easier than Fe. More oxide on surface results in poor phosphating and ED coating. This is more distinctive in AHSS than in mild steel. General results on paintability of AHSS would be reported, being compared to those of mild steel

  10. Research of physical and mechanical properties of electric steel, providing for the grate bars of the roasting and sintering machines improved operational stability

    Directory of Open Access Journals (Sweden)

    Олександр Давидович Учитель

    2016-07-01

    Full Text Available The grate bars of the conveyor roasting and sintering machines work in severe, aggressive dust and gaseous medium, under cyclic modes «heating-cooling», as well as under the load of iron ore agglomerates what results in bending stress in the body of the grate bar. Consequently, electric steel grate bar must be resistant to chemical and erosion processes, high cyclically changing temperature and have high mechanical properties. The paper discusses the conditions of the grate bars of conveyor roasting and sintering machines wear, depending on the adopted loading schemes. The materials to be processed can be loaded directly from the hopper (direct download or through the use of a feeder (drum-type feeder, roller, etc.. A simplified method to predict the grate bars surface wear on the strength of a number of assumptions has been developed: normal reaction of the pallet surface to the impact of the batch is assumed constant, equal to the maximum of its value when the pallet is in horizontal position; a layer of the batch moves as a rigid body; surface batch layer sliding velocity as related to the pallet surface is taken medium during the relative motion of the layer and equal to the linear velocity of the pallets; the side faces of the grate bars wear is related to related to the surface wear by linear dependence. The dependence of the wear on the friction forces and the steel wear resistance coefficient has been found out

  11. Potentiality Studies of Stainless Steel 304 Material for Production of Medical Equipment using Micro Electrical Discharge Machining (micro-EDM) Analysis and Modeling

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    presents a systematic, scientific analysis, modeling study and optimization of quality characteristics of SS304 material by using micro-electrical discharge drilling process. The analysis of variance, main effects analysis, interactions analysis and study of contour plots were performed for three response......Stainless steel 304 (SS304) is a material widely used for production of medical equipment mainly because of its anti-corrosive properties. It has excellent mechanical properties, strength and reliability because of which it is one of the best materials for fabrication of medical devices. This paper...... and process parameters were developed. Grey relational analysis was used to optimize the micro-EDM quality characteristics, and the highest grey relational grade (GRG) of 0.8021 was obtained at a voltage of 100 V and a capacitance of 0.4 μF....

  12. Electrical engineer's reference book

    CERN Document Server

    Laughton, M A

    1985-01-01

    Electrical Engineer's Reference Book, Fourteenth Edition focuses on electrical engineering. The book first discusses units, mathematics, and physical quantities, including the international unit system, physical properties, and electricity. The text also looks at network and control systems analysis. The book examines materials used in electrical engineering. Topics include conducting materials, superconductors, silicon, insulating materials, electrical steels, and soft irons and relay steels. The text underscores electrical metrology and instrumentation, steam-generating plants, turbines

  13. Electricity

    Indian Academy of Sciences (India)

    AC power generation, its transmission and distribution. The well known observations made by Oersted that an electric current produces a magnetic field led a number of researchers to investigate whether the converse was true i.e. whether electric current can be produced from a magnetic field. Michael Faraday of England ...

  14. Perspectives on coated advanced high strength steels for automotive applications

    OpenAIRE

    Bhattacharya, D.

    2011-01-01

    Advanced High Strength Steels (AHSS) is the fastest growing segment of sheet products in the automotiveindustry. Coated (galvanized or galvannealed) AHSS are the most important of this class of steels. AHSSincludes various families of steels, major among them being dual-phase, multi-phase or complex-phase, TRIPand martensitic steels. Recently, Twin Induced Plasticity (TWIP) and Quenching and Partitioning (QP) steelsare also becoming popular. Finally, press-hardened steels (PHS) are increasing...

  15. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-15

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  16. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    Author Affiliations. Ľ Ambriško1 L Pešek2. Institute of Structural Engineering, Faculty of Civil Engineering, Technical University of Košice, Vysokoškolská 4, 042 00 Košice, Slovak Republic; Department of Materials Science, Faculty of Metallurgy, Technical University of Košice, Letná 9, 042 00 Košice, Slovak Republic ...

  17. Effect of D.C. electric field on salt bath nitriding for 35 steel and kinetics analysis

    International Nuclear Information System (INIS)

    Zhou, Zhengshou; Dai, Mingyang; Shen, Zhiyuan; Hu, Jing

    2015-01-01

    Highlights: • A rapid salt bath nitriding technology enhanced by D.C. electric field was developed primarily. • The heating duration could be shortened to less than a half. • Higher surface hardness, modestly higher sub-surface hardness and superior hardness profile were obtained. • The diffusion coefficient of nitrogen was increased to more than 1.9 times and Q value was decrease. • Chemical reactions were promoted and active atoms were forced to diffuse directionally toward the treated specimen. - Abstract: A rapid salt bath nitriding technology was primarily developed by additionally applying direct current (D.C.) electric field on the basis of traditional technique (NM). Characterization of the modified surface layers was made by means of optical microscopy, Vickers micro-hardness test and X-ray diffraction analysis. The results showed that D.C. electric field could significantly enhance the nitriding efficiency and the enhancement effect was closely related to the intensity of D.C. electric field. By applying D.C electric field of 7.5 V, even a little thicker compound layer could be obtained at only half duration of that in traditional technique, and the thickness of compound layer increased more than 60%, from 18 μm up to 29 μm at the same treating temperature of 848 K and holding duration of 100 min. Meanwhile, higher surface hardness, modestly higher sub-surface hardness and superior hardness profile were obtained assisted by D.C. electric field. It was also found that the diffusion coefficient of nitrogen was increased more than 1.9 times and activation energy was decreased from 184 kJ/mol to 159 kJ/mol enhanced by D.C. electric field. The possible enhancement mechanism is that D.C. electric field can promote chemical reactions and produce more active nitrogen atoms in the salt bath, positively charge the active atoms and force them diffuse directionally toward the surface of the treated specimen, and hence significantly improve the efficiency

  18. Magnetic losses reduction in grain oriented silicon steel by pulse and continuous fiber laser processing

    Science.gov (United States)

    Petryshynets, Ivan; Kováč, František; Puchý, Viktor; Šebek, Martin; Füzer, Ján; Kollár, Peter

    2018-04-01

    The present paper shows the impact of different laser scribing conditions on possible reduction of magnetic losses in grain oriented electrical steel sheets. The experimental Fe-3%Si steel was taken from industrial line after final box annealing. The surface of investigated steel was subjected to fiber laser processing using both pulse and continuous scribing regimes in order to generate residual thermal stresses inducing the magnetic domains structure refinement. The magnetic losses of experimental samples before and after individual laser scribing regimes were tested in AC magnetic field with 50Hz frequency and induction of 1.5T. The most significant magnetic losses reduction of 38% was obtained at optimized conditions of continuous laser scribing regime. A semi quantitative relationship has been found between the domain patterns and the used fiber laser processing.

  19. Steel castings of valves for nuclear power station

    International Nuclear Information System (INIS)

    Yamasaki, Yutaka

    1975-01-01

    The manufacturing of the steel castings of valves for nuclear power plants is reported. The report is divided in six parts. The first part describes the reliability of the steel castings of valves for nuclear power plants. Particular attention must be paid to larger diameter and lower pressure rating for the valves in nuclear power plants than those in thermal power plants. The second part describes the characteristics of steel casting quality, defects and their cause. The defects that may be produced in steel castings are as follows: (a) cavities caused by the insufficient supply of molten steel, (b) sand bites caused by the mold destruction due to thermal shock, and (c) pinholes caused by the gas absorption of molten steel. The third part describes the clarification of quality level and the measures quality project. Gaseous defects and the indications detected by magnetic powder test are attributed to electric furnace steel making. In particular, the method to minimize gas content is important. The fourth part describes the quality control of manufacturing processes. In practice, thirteen semi-automatic testers using gamma radiation are employed. A full automatic inspection plant having capacity of 20,000 radiographs per month is under design. The fifth part describes a quality warrant system. A check sheet system concerning quality and safety is employed in all work shops. The reliability of all testers and measuring instruments as well as the skill of workmen are examined periodically. The seventh part deals with future problems. The manufacturing plan must be controlled so that non-destructive inspection becomes the main means for quality control. (Iwakiri, K.)

  20. Social balance sheet 2000 of COPEL - Electrical Company of Parana State, Brazil; Balanco social 2000 da COPEL - Companhia Paranaense de Energia Eletrica

    Energy Technology Data Exchange (ETDEWEB)

    Anon

    2000-07-01

    The COPEL - Electrical Company of Parana State, Brazil social balance report of calendar year of 2000 is presented, covering the following topics: COPEL - standing for much more than energy; extending the benefits of electricity to everyone in Parana state, Brazil; protecting and recovering the environment; philanthropy and volunteer work; education; social integration; support to cultural expression and gratitude.

  1. Ultrasound propagation in steel piping at electric power plant using clamp-on ultrasonic pulse doppler velocity-profile flowmeter

    International Nuclear Information System (INIS)

    Tezuka, Kenichi; Mori, Michitsugu; Wada, Sanehiro; Aritomi, Masanori; Kikura, Hiroshige

    2008-01-01

    Venturi nozzles are widely used to measure the flow rates of reactor feedwater. This flow rate of nuclear reactor feedwater is an important factor in the operation of nuclear power reactors. Some other types of flowmeters have been proposed to improve measurement accuracy. The ultrasonic pulse Doppler velocity-profile flowmeter is expected to be a candidate method because it can measure the flow profiles across the pipe cross sections. For the accurate estimation of the flow velocity, the incidence angle of ultrasonic entering the fluid should be carefully estimated by the theoretical approach. However, the evaluation of the ultrasound propagation is not straightforward for the several reasons such as temperature gradient in the wedge or mode conversion at the interface between the wedge and pipe. In recent years, the simulation code for ultrasound propagation has come into use in the nuclear field for nondestructive testing. This article analyzes and discusses ultrasound propagation in steel piping and water, using the 3D-FEM simulation code and the Kirchhoff method, as it relates to the flow profile measurements in power plants with the ultrasonic pulse Doppler velocity-profile flowmeter. (author)

  2. Bifurcation of Jovian magnetotail current sheet

    Directory of Open Access Journals (Sweden)

    P. L. Israelevich

    2006-07-01

    Full Text Available Multiple crossings of the magnetotail current sheet by a single spacecraft give the possibility to distinguish between two types of electric current density distribution: single-peaked (Harris type current layer and double-peaked (bifurcated current sheet. Magnetic field measurements in the Jovian magnetic tail by Voyager-2 reveal bifurcation of the tail current sheet. The electric current density possesses a minimum at the point of the Bx-component reversal and two maxima at the distance where the magnetic field strength reaches 50% of its value in the tail lobe.

  3. Bifurcation of Jovian magnetotail current sheet

    Directory of Open Access Journals (Sweden)

    P. L. Israelevich

    2006-07-01

    Full Text Available Multiple crossings of the magnetotail current sheet by a single spacecraft give the possibility to distinguish between two types of electric current density distribution: single-peaked (Harris type current layer and double-peaked (bifurcated current sheet. Magnetic field measurements in the Jovian magnetic tail by Voyager-2 reveal bifurcation of the tail current sheet. The electric current density possesses a minimum at the point of the Bx-component reversal and two maxima at the distance where the magnetic field strength reaches 50% of its value in the tail lobe.

  4. Influence of initial heating during final high temperature annealing on the offset of primary and secondary recrystallization in Cu-bearing grain oriented electrical steels

    Science.gov (United States)

    Rodriguez-Calvillo, P.; Leunis, E.; Van De Putte, T.; Jacobs, S.; Zacek, O.; Saikaly, W.

    2018-04-01

    The industrial production route of Grain Oriented Electrical Steels (GOES) is complex and fine-tuned for each grade. Its metallurgical process requires in all cases the abnormal grain growth (AGG) of the Goss orientation during the final high temperature annealing (HTA). The exact mechanism of AGG is not yet fully understood, but is controlled by the different inhibition systems, namely MnS, AlN and CuxS, their size and distribution, and the initial primary recrystallized grain size. Therefore, among other parameters, the initial heating stage during the HTA is crucial for the proper development of primary and secondary recrystallized microstructures. Cold rolled 0.3 mm Cu-bearing Grain Oriented Electrical Steel has been submitted to interrupted annealing experiments in a lab tubular furnace. Two different annealing cycles were applied:• Constant heating at 30°C/h up to 1000°C. Two step cycle with initial heating at 100°C/h up to 600°C, followed by 18 h soaking at 600°C and then heating at 30°C/h up to 1050°C. The materials are analyzed in terms of their magnetic properties, grain size, texture and precipitates. The characteristic magnetic properties are analyzed for the different extraction temperatures and Cycles. As the annealing was progressing, the coercivity values (Hc 1.7T [A/m]) decreased, showing two abrupt drops, which can be associated to the on-set of primary and secondary recrystallization. The primary recrystallized grain sizes and recrystallized fractions are fitted to a model using a non-isothermal approach. This analysis shows that, although the resulting grain sizes were similar, the kinetics for the two step annealing were faster due to the lower recovery. The on-set of secondary recrystallization was also shifted to higher temperatures in the case of the continuous heating cycle, which might end in different final grain sizes and final magnetic properties. In both samples, nearly all the observed precipitates are Al-Si-Mn nitrides

  5. Physical characterization of steel and stainless steel metal powders

    International Nuclear Information System (INIS)

    Lavilla, A.O.; Lucchesi, C.G.; Sandin, O.O.

    1991-01-01

    A methodology has been developed for the physical characterization of steel powders (obtained by atomization) for later sintering and for the construction of porous sheets and filtrating tubes, capable of operating at temperatures between 600 deg C and 800 deg C in corrosive atmospheres. This methodology was based on the equipment and methods used for the physical characterization of uranium oxide powders. (Author) [es

  6. Validation of constitutive equations for steel

    International Nuclear Information System (INIS)

    Valentin, T.; Magain, P.; Quik, M.; Labibes, K.; Albertini, C.

    1997-01-01

    High strain rate mechanical properties are a major concern for each steel manufacturer, especially with respect to thin sheet steel used in the automotive branch. We began to study this topic by starting a project with the following goals: acquiring reliable experimental data, understanding in depth the energy absorption in thin sheet steel and finding the right constitutive material equation. The first part of the project has been presented in. In this paper we present data computation and comparison with the existing material model theories to exploit the experimental data. (orig.)

  7. [Environmental and biological monitoring of exposure to polycyclic aromatic hydrocarbons in workers of an electric steel foundry].

    Science.gov (United States)

    Bergamaschi, E; Catalani, Simona; Folesani, Giuseppina; Venco, Paola; Bodini, Elena; Guidetti, F; Bergonzi, R; Franchini, I; Apostoli, P

    2005-01-01

    To assess and classify exposure to Polycyclic Aromatic Hydrocarbons (PAHs) in some specific working areas of a steel foundry operating with a continuous casting process and evaluate biomonitoring data in different job tasks. Exposure to dusts and six PAHs classified as carcinogenic by EU directives was studied in a cohort of 35 male foundry workers (aged 41.1 +/- 6.9 years), who were examined both prior to and at the end of the work-shift (06:00 a.m.-02:00 p.m.) in two different periods. The urinary excretion of 1-hydroxypyrene (1-OH-P) was measured as a biomarker of exposure to pyrene. PAHs concentrations ranged from 461.8 to 935.6 ng/m3 near the continuous casting area, whereas lower values were measured near the ladle furnace. End of shift 1-OH-P values were higher in 11 non-smoking workers involved in continuous casting process as compared to those employed in mantenance and furnace areas (median of the second determination: 5.70 microg/g creatinine--range: 1.24-21.24 vs 1.17 microg/g creatinine--range: 0.23-4.49; p< 0.001). 1-OH-P excretion was significantly correlated with both the sum of six carcinogenic PAHs and pyrene airborne concentrations. In two biomonitoring sessions, 9.1% and 34.3% of the workers respectively showed end-of-shift 1-OH-P values exceeding the occupational exposure limit (OEL) (4.4 microg/g creatinine or 2.3 micromol/mol(-1) creatinine) recommended for coke-oven workers. 1-OH-P is a useful biomarker in assessing PAH exposure and is associated with job category at a Steelplant. Due to exposure variability, to assess risk associated with PAHs exposure, biological monitoring should be carried out periodically.

  8. Friction and bending forces evaluation of AISI 304 DDQ steel sheet forming by bending tests under deep-drawing multiaxial stresses; Evaluacion de la fuerza de doblado y de friccion en el conformado de chapa de acero inoxidable AISI 304 DDQ mediante ensayos de doblado en condiciones multiaxiales de embuticion

    Energy Technology Data Exchange (ETDEWEB)

    Coello, J.; Miguel, V.; Ferrer, C.; Calatayud, A.; Martinez, A.

    2012-11-01

    Die radius is a critical area from the viewpoint of friction in forming processes. Moreover the sheet, that has been previously deformed in flange area, suffers bending and unbending stresses. Then, die-sheet contact in die radius must be especially considered in order to guarantee the suitable lubrication conditions. In the present work, a test method is carried out for evaluating an AISI 304 DDQ steel under similar conditions to those existing in the die radius area and that, usually, are not really reproduced in traditional bending under tensions tests. Deformation under pure shear condition, the bending and the radius angle have been established as variables of the tests. Results allow to obtain the apparent pressure sheet-bending tool, that increases with bending angle and decreases with tool radius. This last variable is the most significant while the bending angle has lesser influence. Although experimental results present some concordances with values obtained by analytical methods, some corrections must be considered in them in order to improve the theoretical values. (Author) 18 refs.

  9. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging

    Science.gov (United States)

    Rauscher, P.; Betz, B.; Hauptmann, J.; Wetzig, A.; Beyer, E.; Grünzweig, C.

    2016-12-01

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process.

  10. The influence of Span-20 surfactant and micro-/nano-Chromium (Cr) Powder Mixed Electrical Discharge Machining (PMEDM) on the surface characteristics of AISI D2 hardened steel

    Science.gov (United States)

    Hosni, N. A. J.; Lajis, M. A.

    2018-04-01

    The application of powder mixed dielectric to improve the efficiency of electrical discharge machining (EDM) has been extensively studied. Therefore, PMEDM have attracted the attention of many researchers since last few decades. Improvement in EDM process has resulted in the use of span-20 surfactant and Cr powder mixed in dielectric fluid, which results in increasing machiniability, better surface quality and faster machining time. However, the study of powder suspension size of surface charateristics in EDM field is still limited. This paper presents the improvement of micro-/nano- Cr powder size on the surface characteristics of the AISI D2 hardened steels in PMEDM. It has found that the reacst layer in PMEDM improved by as high as 41-53 % compared to conventional EDM. Also notably, the combination of added Cr powder and span-20 surfactant reduced the recast layer thickness significantly especially in nano-Cr size. This improvement was great potential adding nano-size Cr powder to dielectric for machining performance.

  11. Systems Integration Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-06-01

    This fact sheet is an overview of the Systems Integration subprogram at the U.S. Department of Energy SunShot Initiative. The Systems Integration subprogram enables the widespread deployment of safe, reliable, and cost-effective solar energy technologies by addressing the associated technical and non-technical challenges. These include timely and cost-effective interconnection procedures, optimal system planning, accurate prediction of solar resources, monitoring and control of solar power, maintaining grid reliability and stability, and many more. To address the challenges associated with interconnecting and integrating hundreds of gigawatts of solar power onto the electricity grid, the Systems Integration program funds research, development, and demonstration projects in four broad, interrelated focus areas: grid performance and reliability, dispatchability, power electronics, and communications.

  12. Photovoltaics Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-02-01

    This fact sheet is an overview of the Photovoltaics (PV) subprogram at the U.S. Department of Energy SunShot Initiative. The U.S. Department of Energy (DOE)’s Solar Energy Technologies Office works with industry, academia, national laboratories, and other government agencies to advance solar PV, which is the direct conversion of sunlight into electricity by a semiconductor, in support of the goals of the SunShot Initiative. SunShot supports research and development to aggressively advance PV technology by improving efficiency and reliability and lowering manufacturing costs. SunShot’s PV portfolio spans work from early-stage solar cell research through technology commercialization, including work on materials, processes, and device structure and characterization techniques.

  13. High silicon steel production through hot-dipping in Al-Si-alloy and diffusion annealing

    International Nuclear Information System (INIS)

    Ros-Yanez, T.; Houbaert, Y.; Schneeweis, O.; Asensio-Lozano, J.; Prado-Garcia, M.

    2000-01-01

    It is difficult to process steel sheet with a high Si content (>3,5%Si), mainly because of its brittleness and the appearance of cracks during rolling and oxidation. However, there is a market for this steel in electrical applications because of the favourable influence of Si on magnetostriction and electrical resistivity. As an alternative process, 3% Si-steel substrates were coated with hypereutectic Al-Si-alloys in a hot-dip simulator using different preheating and dipping times. The obtained layers were characterised by SEM and EDS analysis. Diffusion annealing experiments were performed to obtain sufficient amount of Si in the steel. It was observed that: Intermetallic phases appear in the coating layers as according to the ternary Fe-Si-Al diagram. With a double dipping primary silicon crystals are formed in the surface layer. the ordered DO 3 structure is present if the dipping and/or diffusion time is long enough. Homogeneous silicon gradients in the whole substrate thickness have not yet been achieved. Theoretic calculations show that Si-gradient, also have beneficial effects on magnetic behaviour. (Author) 17 refs

  14. Producción de aceros al carbono en hornos de arco eléctrico en condiciones de mineral de manganeso. // Steel production in electric arc furnaces in the condition of use of manganese.

    Directory of Open Access Journals (Sweden)

    E. E. Navas Medina

    2007-05-01

    Full Text Available El presente trabajo constituye una segunda etapa de investigación relacionada con la producción de acero en hornos de arcoeléctrico con revestimiento básico en condiciones de utilización de mineral de manganeso como sustituto del ferromanganeso.En la investigación se caracteriza el acero producido utilizando el mineral de manganeso en dos variantes tecnológicasdiferentes y se determinan parámetros importantes, tales como la estructura del acero obtenido, la influencia de lacomposición química y la temperatura en la reducción del Mn. Adicionalmente, se determina la composición química de laescoria, su basicidad e influencia en el aprovechamiento del Mn del mineral, así como, lo que significa la sustitución delFeMn en la problemática medioambiental.Palabras claves: Producción de aceros al carbono, hornos de arco eléctricos, mineral de manganeso.______________________________________________________________________________Abstract:This present work constitutes the second stage of investigation in relation with the steel production bymeans of electric arc furnaces in the condition of use of manganese ores as a substitute of theferromanganese. In the investigation, the steel manufactured is analyzed the manganese ore in twodifferent technological variants and some important parameters are determined such as: the chemicalcomposition's structure of the steel, the influence of temperature in the reduction of Mn. Moreover, ananalysis of the chemical composition of the slag and the influence in the environmental is realized.Key words: Carbon steel production, electric arc furnaces, manganese mineral.

  15. Fabrication of Carbon Nanotube Polymer Actuator Using Nanofiber Sheet

    Science.gov (United States)

    Kato, Hayato; Shimizu, Akikazu; Sato, Taiga; Kushida, Masahito

    2017-11-01

    Carbon nanotube polymer actuators were developed using composite nanofiber sheets fabricated by multi-walled carbon nanotubes(MWCNTs) and poly (vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP). Nanofiber sheets were fabricated by electrospinning method. The effect of flow rate and polymer concentration on nanofiber formation were verified for optimum condition for fabricating nanofiber sheets. We examined the properties of MWCNT/PVDF-HFP nanofiber sheets, as follows. Electrical conductivity and mechanical strength increased as the MWCNT weight ratio increased. We fabricated carbon nanotube polymer actuators using MWCNT/PVDF-HFP nanofiber sheets and succeeded in operating of our actuators.

  16. Spring back evaluation by bending under tension tests in conditions of multiaxial stresses corresponding to deep drawing processes. Application to AISI 304 DDQ stainless steel sheet; Evaluacion del springback mediante ensayos de doblado bajo tension en condiciones de multiaxialidad tipicas de los procesos de embuticion profunda. Aplicacion a chapa de acero inoxidable AISI 304 DDQ

    Energy Technology Data Exchange (ETDEWEB)

    Miguel, V.; Coello, J.; Martinez, A.; Calatayud, A.

    2013-09-01

    In this paper, a methodology has been developed for evaluating the spring back of AISI 304 DDQ stainless steel sheet based on a bending under tension test. The main difference of the methodology herein carried out is that tests are made under the multiaxial stresses state that take place in deep drawing processes. This affects to the level of stress value in the test and to the hardening state of the sheet. Springback evaluation has been done in two different areas. Bending area has been evaluated from elastic recovery ratio defined as the ratio between the bending radius after and before bending. Bending and unbending extreme has been studied from the measured curvature radius in this area and taking into account the geometric equivalence of the test with the drawing cups process. Results found allow to state that drawing ratio or deformation ratio have a negligible influence on the springback into the range of values experimented here. Bending radius has hardly influence as well while bending angle is the most significant variable. The results obtained are compared to those measured in deep-drawn cups, finding a great agreement. (Author)

  17. Research on High-efficient Remanufacturing Technologies and Application of Electric Motor

    Science.gov (United States)

    Liu, Ren; Zhao, Yuejin; Yang, Xu; Wang, Gen

    2017-09-01

    The energy conservation of electric motor system is the key of industrial energy conservation. With the implementation and acceleration of electric motor energy efficiency improvement plan, more and more electric motors are knocked out. High-efficient remanufacturing of electric motor refers to improving the efficiency of electric motor and recycling the resources by replacing the winding, iron core and other components of electric motor on the basis of the low-efficient/outdated electric motors, which conforms to China’s policy of circular economy and resource recovery. The remanufacturing of electric motor not only maximizes the use of resources, but also reduces the energy consumption generated by reprocessing of cast iron, silicon steel sheet and other materials in dismantling of electric motor. However, structures and iron core materials used in design and manufacture of electric motors are different, and the degrees of wear of electric motors are also different under different operating conditions, which further result in diversified design schemes, increased remanufacturing cost and reduced remanufacturing efficiency. This paper analyzes the key process technologies for remanufacturing of electric motors are researched by analyzing the remanufacturing technologies of electric motors, and presents the feasibility to replace the cast-aluminum rotor with cast-copper rotor in high-efficient remanufacturing process of electric motor.

  18. Fabricating interstitial-free steel with simultaneous high strength and good ductility with homogeneous layer and lamella structure

    DEFF Research Database (Denmark)

    Zhang, Ling; Chen, Zhen-Zhe; Wang, Yuhui

    2017-01-01

    Annealed interstitial-free steel (IF steel) and deformed IF steel sheets were stacked alternatively into multi-layers to produce laminated IF steel through thermal-mechanical processing. After proper processing, a yield strength of 500 MPa, an ultimate tensile strength of 600 MPa (comparable...

  19. Cholera Fact Sheet

    Science.gov (United States)

    ... sheets Fact files Questions & answers Features Multimedia Contacts Cholera Fact sheet Updated December 2017 Key facts Cholera ... behaviour and to the control of cholera. Oral cholera vaccines Currently there are three WHO pre-qualified ...

  20. Magnetic finishing of titanium sheet. Jiki wo riyoshita chitanban no kyomen kenma

    Energy Technology Data Exchange (ETDEWEB)

    Ansai, M.; Sudo, T.; Nakagawa, T. (The University of Tokyo, Tokyo (Japan). Institute of Industrial Science); Endo, H. (Daido Steel Co. Ltd., Nagoya (Japan))

    1992-02-01

    The result of an experiment is reported, in which a pure titanium thin sheet made of non-magnetic material is finished magnetically using newly developed magnetic abrasives. The apparatus consists of a milling machine, an electric magnet, an iron core, and magnetic abrasives. A sheet steel or a permanent magnet is placed underneath a thin titanium sheet, whereas magnetic abrasives attracted to the magnet are absorbed from below, and given a processing pressure to grind the titanium sheet. The magnetic abrasives, which use carbonyl iron powder and SiC whiskers that had shown good result in a preliminary experiment as the raw materials, were developed by using a mechanical alloying process. What have been derived in the experiment include the relationship of the sheet thickness with the magnetic flux density (in a positive correlation with the grinding amount), the relationship of the rotation of the milling machine with the surface roughness, and the relationship in the change of the grinding amounts and the magnetic flux density due to difference in the grinding patterns. As a result of the experiment, it was clarified that a titanium plate surface having a roughness of 1{mu}m R{sub max} could be reduced to 0.3{mu}m R{sub max}. A reduction to 0.1{mu}m R{sub max} would be possible if the magnetic abrasives are devised properly, and the method would be applicable to curved surfaces and deformed pipes if the magnet is given different arrangements. 5 refs., 8 figs.

  1. Laser welding of sheet metals

    Science.gov (United States)

    Xie, Jian

    Laser welding of sheet metals is an important application of high power lasers, and has many advantages over conventional welding techniques. Laser welding has a great potential to replace other welding technique in the car-body manufacturing because of high laser weld quality and relatively low manufacturing cost associated with the laser technique. However, a few problems related to the laser welding of sheet metals limit its applications in industries. To have a better understanding of the welding process, laser welding experimental studies and theoretical analysis are necessary. Temperature-dependent absorptivities of various metals are obtained theoretically for COsb2, COIL (Chemical Oxygen-Iodine Laser) and Nd:YAG lasers. It is found that the absorptivities for COIL and Nd:YAG lasers are 2.84 and 3.16 times higher than for the COsb2 laser, and the absorptivity increases with increasing temperature of the metals. Surface roughness and oxide films can enhance the absorption significantly. The reflectivity of as-received steel sheets decreases from 65-80% to 30-40% with surface oxide films for COsb2 lasers. Laser welding experiments show that the tensile strengths of the weld metals are higher than the base metals. For samples with surface oxide films, the oxygen concentration in the weld metals is found to be higher than in the specimens without oxidation, and the toughness of the weld metals is degraded. When steel powders are added to bridge the gap between two sheets, the oxygen content in the weld metals decreases and the toughness increases. A mathematical model is developed for the melt depth due to a stationary laser beam. The model results show that the melt depth increases rapidly with time at the beginning of laser irradiation and then increases slowly. Also, the melt depth is found to increase rapidly with laser intensities and then increases slowly for higher intensity. The average rate of melting and the times to reach the melting and boiling

  2. Performance of single wire earth return transformers with amorphous alloy core in a rural electric energy distribution system

    Directory of Open Access Journals (Sweden)

    Benedito Antonio Luciano

    2012-10-01

    Full Text Available In this paper are presented some considerations about the performance of single wire earth return amorphous alloy core transformers in comparison with conventional silicon steel sheets cores transformers used in rural electric energy distribution network. It has been recognized that amorphous metal core transformers improve electrical power distribution efficiency by reducing transformer core losses. This reduction is due to some electromagnetic properties of the amorphous alloys such as: high magnetic permeability, high resistivity, and low coercivity. Experimental results obtained with some single-phase, 60 Hz, 5 kVA amorphous core transformers installed in a rural area electric distribution system in Northern Brazil have been confirming their superior performance in comparison to identical nominal rated transformers built with conventional silicon steel cores, particularly with regard to the excitation power and to the no-load losses.

  3. Utilización del polvo de acería de horno de arco eléctrico. // Use of powder produced by electric arc furnaces at steel plants.

    Directory of Open Access Journals (Sweden)

    D. Tápanes Robau

    2001-01-01

    Full Text Available El polvo de las Acerías de Horno de Arco Eléctrico se produce como consecuencia de la producción de Acero, durante ladepuración de los gases, y, en menor medida, en sus equipos de captación de aire. Estos polvos deben ser captados por lossistemas de depuración del taller. Con el presente trabajo pretendemos darle utilidad a un producto de desecho como es elpolvo, mejorar las condiciones ambientales en el taller, elevar la calidad del pavimento u hormigón asfáltico mediante lavariación de sus propiedades y disminuir el costo de la tonelada de acero mediante la comercialización de estos productosde desecho.Palabras claves: Polvos, aglutinantes, composición química, pruebas realizadas._______________________________________________________________________________SummaryThe powder generated by electric arc furnaces at steel plants is the result of processes such as the production of steel, thepurification of gases and, capturing air equipment .This article shows a method for recycling waste material – powder in this case- which also contributes to improve the steelplant environment, provides the possibility of improving asphalt paving and makes the production of steel cheaper throughthe commercialization of waste materials.Key words: Powder, binder, tests, chemical composition.

  4. Electromagnetic augmentation for casting of thin metal sheets

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL)

    1989-01-01

    Thin metal sheets are cast by magnetically levitating molten metal deposited in a mold within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled by the water-cooled walls of the mold to form a solid metal sheet. A conducting shield is electrically coupled to the molten metal sheet to provide a return path for eddy currents induced in the metal sheet by the current in the AC conducting coils. In another embodiment, a DC conducting coil is coupled to the metal sheet for providing a direct current therein which interacts with the magnetic field to levitate the moving metal sheet. Levitation of the metal sheet in both molten and solid forms reduces its contact pressure with the mold walls while maintaining sufficient engagement therebetween to permit efficient conductive cooling by the mold through which a coolant fluid may be circulated. The magnetic fields associated with the currents in the aforementioned coils levitate the molten metal sheet while the mold provides for its lateral and vertical confinement. A leader sheet having electromagnetic characteristics similar to those of the molten metal sheet is used to start the casing process and precedes the molten metal sheet through the yoke/coil arrangement and mold and forms a continuous sheet therewith. The yoke/coil arrangement may be either U-shaped with a single racetrack coil or may be rectangular with a pair of spaced, facing bedstead coils.

  5. REACH. Electricity Units. Secondary.

    Science.gov (United States)

    Smith, Gene; Sappe, Hoyt

    As a part of the REACH (Refrigeration, Electro-Mechanical, Air-Conditioning, Heating) electromechanical cluster, this student manual contains individualized instructional units in the area of electricity. The instructional units focus on electricity fundamentals and electric motors. Each unit follows a typical format that includes a unit sheet,…

  6. EIS and adjunct electrical modeling for material selection by evaluating two mild steels for use in super-alkaline mineral processing

    DEFF Research Database (Denmark)

    Bakhtiyari, Leila; Moghimi, Fereshteh; Mansouri, Seyed Soheil

    2012-01-01

    The production of metal concentrates during mineral processing of ferrous and non-ferrous metals involves a variety of highly corrosive chemicals which deteriorate common mild steel as the material of choice in the construction of such lines, through rapid propagation of localized pitting...... in susceptible parts, often in sensitive areas. This requires unscheduled maintenance and plant shut down. In order to test the corrosion resistance of different available materials as replacement materials, polarization and electrochemical impedance spectroscopy (EIS) tests were carried out. The EIS numerical...... software-enhanced polarization resistance, and reduced capacitance added to much diminished current densities, verified the acceptable performance of CK45 compared with high priced stainless steel substitutes with comparable operational life. Therefore, CK45 can be a suitable alternative in steel...

  7. Connections of Trapezoidal Sheets under Fire

    Directory of Open Access Journals (Sweden)

    P. Kallerová

    2009-01-01

    Full Text Available This paper describes two different experiments on connections of trapezoidal sheets under elevated temperatures. The first experiments were tensile tests carried out on four sets of tests with screwed connections under ambient and elevated temperatures. One diameter of self-drilling screws and three different thicknesses of trapezoidal sheets were used. The applied screws were without washers, or with sealed or steel washers. The second experiment was performed in a laboratory furnace to check the catenary action of a thin-walled trapezoidal sheet. The basic theory tested in this experiment was that in the first phase of the fire the sheet behaves as a simply supported beam, while in the second phase the load bearing is transferred by a tension membrane. These experiments will be used to develop a design model of connections at high temperatures. High fire resistance of the trapezoidal sheet, dependent on suitable design of the screwed connection to the bearing structure, was confirmed. The experiment with the simple beam also confirmed catenary action. 

  8. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    Energy Technology Data Exchange (ETDEWEB)

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  9. BEHAVIOR OF STEEL DP 600 UNDER DYNAMIC CONDITIONS

    Directory of Open Access Journals (Sweden)

    Miroslav Német

    2014-01-01

    Full Text Available Normal 0 21 false false false MicrosoftInternetExplorer4 Dynamic tensile testing of sheet steels is becoming more important. Experimental dynamic tensile technique is depending on the strain rate. For experiments was used two testing method servo hydraulic and single bar method. Experiments was realized on steel grade DP 600. Steel were performed and evaluated static and dynamic tests. Was investigated substructure in static and dynamic loading conditions.

  10. Effect of strain path change on limits to ductility of anisotropic metal sheets

    DEFF Research Database (Denmark)

    Kuroda, M.; Tvergaard, Viggo

    2000-01-01

    plasticity models to fit a set of experimental data for cold-rolled steel sheet. The predicted forming limit diagrams show strong dependence on whether or not the load on the sheet is removed between two load steps on a non-proportional strain path. This dependence is investigated in detail for one...... response. (C) 2000 Elsevier Science Ltd. All rights reserved....

  11. Experimental Investigation of Frictional Resistances in the Drawbead Region of the Sheet Metal Forming Processes

    Science.gov (United States)

    Trzepiecinski, T.; Fejkiel, R.; Lemu, H. G.

    2017-11-01

    Drawbeads are used in sheet metal forming to restrain the sheet from flowing freely into die cavity, especially in the case of forming unsymmetrical drawpieces. This process is necessary to produce an optimal stamped part without wrinkles and cracks. In this paper, a special tribological simulator is used to evaluate the frictional resistances during flowing the sheet through the circular shape bead. The tests were conducted on DC04 carbon steel sheets with a sheet thickness of 0.8 mm. Experiments were carried out at different process parameters: friction conditions, specimen widths, heights and surface roughness of drawbead. The results obtained in the drawbead friction test show that the value of friction coefficient depends on the width of the sample. The character of sheet deformation during bending and reverse bending on the sheet thickness over the drawbead changes the surface topography and real contact area of sheet and tool.

  12. Crack Propagation on ESE(T) Specimens Strengthened with CFRP Sheets

    DEFF Research Database (Denmark)

    Hansen, Christian Skodborg; Jensen, Peter Holmstrøm; Dyrelund, Jens

    2009-01-01

    In this paper fatigue tests on side notched steel test specimens strengthened with adhesive bonded fibre reinforced polymer (FRP) sheets are presented. The specimens are subject to crack growth both in the steel and bond line. Influence of the load ratio and initial crack length on the overall...

  13. A System of Test Methods for Sheet Metal Forming Tribology

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2007-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...

  14. Monitoring dc stray current corrosion at sheet pile structures

    NARCIS (Netherlands)

    Peelen, W.H.A.; Neeft, E.A.C.; Leegwater, G.; Kanten-Roos, W. van; Courage, W.M.G.

    2012-01-01

    Steel is discarded by railway owners as a material for underground structures near railway lines, due to uncertainty over increased corrosion by DC stray currents stemming from the traction power system. This paper presents a large scale field test in which stray currents interference of a sheet

  15. A Collaborative Design Curriculum for Reviving Sheet Metal Handicraft

    Science.gov (United States)

    Chan, Patrick K. C.

    2015-01-01

    Galvanised sheet metal was a popular and important material for producing handmade home utensils in Hong Kong from the 1930s onwards. It was gradually replaced by new materials like stainless steel and plastic because similar goods made with these are cheaper, more standardised, more durable and of much better quality. The handicrafts behind sheet…

  16. Selection of Compositions in Ti-Cr-C-Steel, Ti-B, Ti-B-Me Systems and Establishing Synthesis Parameters for Obtaining Product by “SHS-Electrical Rolling”

    Science.gov (United States)

    Aslamazashvili, Zurab; Tavadze, Giorgi; Chikhradze, Mikheil; Namicheishvili, Teimuraz; Melashvili, Zaqaria

    2017-12-01

    For the production materials by the proposed Self-propagating High-Temperature Synthesis (SHS) - Electric Rolling method, there are no limitations in the length of the material and the width only depends on the length of rolls. The innovation method enables to carry out the process in nonstop regime, which is possible by merging energy consuming SHS method and Electrical Rolling. For realizing the process it is mandatory and sufficient, that initial components, after initiation by thermal pulse, could interaction with the heat emission, which itself ensures the self-propagation of synthesis front in lieu of heat transfer in the whole sample. Just after that process, the rolls instantly start rotation with the set speed to ensure the motion of material. This speed should be equal to the speed of propagation of synthesis front. The synthesized product in hot plastic condition is delivered to the rolls in nonstop regime, simultaneously, providing the current in deformation zone in order to compensate the energy loses. As a result by using the innovation SHS -Electrical Rolling technology we obtain long dimensional metal-ceramic product. In the presented paper optimal compositions of SHS chasms were selected in Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems. For the selection of the compounds the thermodynamic analysis has been carried out which enabled to determine adiabatic temperature of synthesis theoretically and to determine balanced concentrations of synthesized product at synthesis temperature. Thermodynamic analysis also gave possibility to determine optimal compositions of chasms and define the conditions, which are important for correct realization of synthesis process. For obtaining non porous materials and product by SHS-Electrical Rolling, it is necessary to select synthesis and compacting parameters correctly. These parameters are the pressure and the time. In Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems the high quality (nonporous or low porosity liquid phase

  17. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  18. Modélisation du procédé de soudage hybride Arc / Laser par une approche level set application aux toles d'aciers de fortes épaisseurs A level-set approach for the modelling of hybrid arc/laser welding process application for high thickness steel sheets joining

    Directory of Open Access Journals (Sweden)

    Desmaison Olivier

    2013-11-01

    Full Text Available Le procédé de soudage hybride Arc/Laser est une solution aux assemblages difficiles de tôles de fortes épaisseurs. Ce procédé innovant associe deux sources de chaleur : un arc électrique produit par une torche MIG et une source laser placée en amont. Ce couplage améliore le rendement du procédé, la qualité du cordon et les déformations finales. La modélisation de ce procédé par une approche Level Set permet une prédiction du développement du cordon et du champ de température associé. La simulation du soudage multi-passes d'une nuance d'acier 18MnNiMo5 est présentée ici et les résultats sont comparés aux observations expérimentales. The hybrid arc/laser welding process has been developed in order to overcome the difficulties encountered for joining high thickness steel sheets. This innovative process gathers two heat sources: an arc source developed by a MIG torch and a pre-located laser source. This coupling improves the efficiency of the process, the weld bead quality and the final deformations. The Level-Set approach for the modelling of this process enables the prediction of the weld bead development and the temperature field evolution. The simulation of the multi-passes welding of a 18MnNiMo5 steel grade is detailed and the results are compared to the experimental observations.

  19. Laser cutting of sheets for Tailored Blanks

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove

    1999-01-01

    Over the past few years there has been an enormous increase in the use of tailored blanks, especially in the automotive industry. Often the sheets for tailored blanks are shear cut, but results have been reported that the allowable sheet gap distance should not exceed 0.1 mm in order to obtain...... sound welds. Laser cutting the sheets may therefore be an alternative to shear cutting, if the cut kerf squareness can be kept below 0.05 mm.In a number of systematic laboratory experiments the effects of the major process parameters in laser cutting have been investigated. Each cut was quantified...... by the squareness, the surface roughness and the burr height. Mild steel as well as high strength steel with and with out galvanisation with thickness' of 0.7(5) and 1.25 were used.In the tests the difference in cut quality between a 5" and a 7.5" focusing lens were tested and the effect of using pulsed mode laser...

  20. The possibilities for reuse of steel scrap in order to obtain blades for knives

    International Nuclear Information System (INIS)

    Štrbaca, N.; Markovića, I.; Mitovskia, A.; Balanovića, L.; Živkovića, D.; Grekulović, V.

    2017-01-01

    The purpose of this study is to determine fracture toughness of Resistance Spot Welded (RSW) Dual Phase (DP) steels. RSW of galvanized and ungalvanized DP 450 steel sheets was carried out on spot welding machine. Fracture toughness of RSW joints of galvanized and ungalvanized DP 450 steel sheets was calculated from tensile-shear tests. New empirical equations were developed using Least Squares Method (LSM) between energy release rate, fracture toughness and critical crack size depending on the relationship between hardness and fracture toughness values. Results indicated that fracture toughness of joints welded by using RSW increased exponentially while the hardness decreased. In addition, fracture toughness and energy release rate of RSW galvanized DP 450 steel sheets were lower compared to RSW ungalvanized DP 450 steel sheets which had approximately the same hardness. [es

  1. Measurement of the electrical resistivity of liquid 32G2 and 32G1 steels by the rotating magnetic field method

    Science.gov (United States)

    Borovykh, M. A.; Chikova, O. A.; Tsepelev, V. S.; V'yukhin, V. V.

    2017-03-01

    The resistivity of liquid 32G2 and 32G1 steels are measured using the rotating magnetic field method to obtain information on their liquid structures. The technique of measurements is described and the influence of self-induction and viscosity on the resistivity is estimated. The results are discussed in the framework of a microheterogeneous structure of a metallic melt. A conclusion is made about the character of the influence of slag inclusions detected by magnetic powder and ultrasonic methods on the temperature dependences of the resistivities of liquid 32G2 and 32G1 steels. The change in the temperature coefficient of the resistivity of the melt on heating to 1700°C is interpreted using the Nagel-Tauc model.

  2. Self-Pierce Riveting Through 3 Sheet Metal Combinations

    Science.gov (United States)

    Andersson, Roger; Jonason, Paul; Pettersson, Tommy

    2011-05-01

    One way to reduce the CO2 emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel- and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint.

  3. Ice sheet in peril

    DEFF Research Database (Denmark)

    Hvidberg, Christine Schøtt

    2016-01-01

    Earth's large ice sheets in Greenland and Antarctica are major contributors to sea level change. At present, the Greenland Ice Sheet (see the photo) is losing mass in response to climate warming in Greenland (1), but the present changes also include a long-term response to past climate transitions...

  4. 49 CFR Appendix A to Part 178 - Specifications for Steel

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Specifications for Steel A Appendix A to Part 178.... 178, App. A Appendix A to Part 178—Specifications for Steel Table 1 [Open-hearth, basic oxygen, or electric steel of uniform quality. The following chemical composition limits are based on ladle analysis...

  5. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  6. Metal release in a stainless steel Pulsed Electric Field (PEF) system Part I. Effect of different pulse shapes; theory and experimental method

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    Liquid pumpable food is mostly pasteurised by heat treatment. In the last decennia there is an increasing interest in so-called Pulsed Electric Field (PEF) treatment. During this treatment food is pumped between two metal electrodes and exposed to short high electric field pulses, typical 2-4 kV

  7. Lubricant Test Methods for Sheet Metal Forming

    DEFF Research Database (Denmark)

    Bay, Niels; Olsson, David Dam; Andreasen, Jan Lasson

    2008-01-01

    Sheet metal forming of tribologically difficult materials such as stainless steel, Al-alloys and Ti-alloys or forming in tribologically difficult operations like ironing, punching or deep drawing of thick plate requires often use of environmentally hazardous lubricants such as chlorinated paraffin...... oils in order to avoid galling. The present paper describes a systematic research in the development of new, environmentally harmless lubricants focusing on the lubricant testing aspects. A system of laboratory tests has been developed to study the lubricant performance under the very varied conditions...... appearing in different sheet forming operations such as stretch forming, deep drawing, ironing and punching. The laboratory tests have been especially designed to model the conditions in industrial production. Application of the tests for evaluating new lubricants before introducing them in production has...

  8. Magneto-hydrodynamics of coupled fluid–sheet interface with mass suction and blowing

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, R., E-mail: uqrahma3@uq.edu.au

    2016-01-15

    There are large number of studies which prescribe the kinematics of the sheet and ignore the sheet's mechanics. However, the current boundary layer analysis investigates the mechanics of both the electrically conducting fluid and a permeable sheet, which makes it distinct from the other studies in the literature. One of the objectives of the current study is to (i) examine the behaviour of magnetic field effect for both the surface and the electrically conducting fluid (ii) investigate the heat and mass transfer between a permeable sheet and the surrounding electrically conducting fluid across the hydro, thermal and mass boundary layers. Self-similar solutions are obtained by considering the RK45 technique. Analytical solution is also found for the stretching sheet case. The skin friction dual solutions are presented for various types of sheet. The influence of pertinent parameters on the dimensionless velocity, shear stress, temperature, mass concentration, heat and mass transfer rates on the fluid–sheet interface is presented graphically as well as numerically. The obtained results are of potential benefit for studying the electrically conducting flow over various soft surfaces such as synthetic plastics, soft silicone sheet and soft synthetic rubber sheet. These surfaces are easily deformed by thermal fluctuations or thermal stresses. - Highlights: • The momentum equation is modelled for both the surrounding MHD fluid and the sheet with the effects of mass suction and blowing. • The current study further investigates the heat and mass transfer characteristics between a permeable sheet and the surrounding electrically conducting fluid across the thermal and mass boundary layers. • Both the approximated and analytical techniques have been included for the purpose of comparison, and the perfect numerical agreements have been established with the previous studies. • Dual solutions for the skin friction coefficients are found for various categories of

  9. Magneto-hydrodynamics of coupled fluid–sheet interface with mass suction and blowing

    International Nuclear Information System (INIS)

    Ahmad, R.

    2016-01-01

    There are large number of studies which prescribe the kinematics of the sheet and ignore the sheet's mechanics. However, the current boundary layer analysis investigates the mechanics of both the electrically conducting fluid and a permeable sheet, which makes it distinct from the other studies in the literature. One of the objectives of the current study is to (i) examine the behaviour of magnetic field effect for both the surface and the electrically conducting fluid (ii) investigate the heat and mass transfer between a permeable sheet and the surrounding electrically conducting fluid across the hydro, thermal and mass boundary layers. Self-similar solutions are obtained by considering the RK45 technique. Analytical solution is also found for the stretching sheet case. The skin friction dual solutions are presented for various types of sheet. The influence of pertinent parameters on the dimensionless velocity, shear stress, temperature, mass concentration, heat and mass transfer rates on the fluid–sheet interface is presented graphically as well as numerically. The obtained results are of potential benefit for studying the electrically conducting flow over various soft surfaces such as synthetic plastics, soft silicone sheet and soft synthetic rubber sheet. These surfaces are easily deformed by thermal fluctuations or thermal stresses. - Highlights: • The momentum equation is modelled for both the surrounding MHD fluid and the sheet with the effects of mass suction and blowing. • The current study further investigates the heat and mass transfer characteristics between a permeable sheet and the surrounding electrically conducting fluid across the thermal and mass boundary layers. • Both the approximated and analytical techniques have been included for the purpose of comparison, and the perfect numerical agreements have been established with the previous studies. • Dual solutions for the skin friction coefficients are found for various categories of

  10. Analysis of the Behaviour of Composite Steel and Steel Fiber Reinforced Concrete Slabs

    Directory of Open Access Journals (Sweden)

    Mindaugas Petkevičius

    2011-04-01

    Full Text Available There was a pending influence of steel fiber on the strength and stiffness of composite steel–concrete slabs under statical short–time load. Steel profiled sheeting and steel fiber reinforced concrete were used for specimens. Four composite slabs were made. Experimental investigations into the behaviour and influence of steel fiber reinforced concrete in composite slabs were conducted. Transverse, longitudinal, shear deformation and deflection of the slab were measured. The results indicated that the use of steel fiber in composite slabs was effective: strength was 20–24 % higher and the meanings of deflections under the action of the bending moment were 0,6MR (where MR is the bending moment at failure of the slabs and were 16–18 % lower for slabs with usual concrete. Article in Lithuanian

  11. Evolution of the MHD sheet pinch

    International Nuclear Information System (INIS)

    Matthaeus, W.H.; Montgomery, D.

    1979-01-01

    A magnetohydrodynamic (MHD) problem of recurrent interest for both astrophysical and laboratory plasmas is the evolution of the unstable sheet pinch, a current sheet across which a dc magnetic field reverses sign. The evolution of such a sheet pinch is followed with a spectral-method, incompressible, two-dimensional, MHD turbulence code. Spectral diagnostics are employed, as are contour plots of vector potential (magnetic field lines), electric current density, and velocity stream function (velocity streamlines). The nonlinear effect which seems most important is seen to be current filamentation: the concentration of the current density onto sets of small measure near a mgnetic X point. A great deal of turbulence is apparent in the current distribution, which, for high Reynolds numbers, requires large spatial grids (greater than or equal to (64) 2 ). 11 figures, 1 table

  12. Estimation of the notch sensitivity of a nitrided steel by acoustic emission

    Science.gov (United States)

    Rogachev, S. O.; Nikulin, S. A.; Khatkevich, V. M.; Ozherelkov, D. Yu.; Molyarov, A. V.

    2017-10-01

    The notch sensitivity of sheet corrosion-resistant 08Kh17T steel is estimated in the states before and after high-temperature (1000-1100°C) internal nitriding during tensile tests accompanied by the measurement of acoustic emission signals. A crack in the steel is shown to propagate according to a ductile mechanism is all states. As the nitrogen content increases from 0.60 to 0.85%, the ultimate tensile strength of the steel decreases by 15% in the presence of a stress concentrator and remains substantially higher than the yield strength of the sheet steel without a stress concentrator.

  13. γ-ray irradiation effect on magnetic properties of electromagnetic Fe-Si sheets

    International Nuclear Information System (INIS)

    Harara, W.

    1994-11-01

    The present work investigates the effect of γ-ray irradiation on the relative and differential magnetic permeabilities of electromagnetic steel sheets. The experimental work was carried out using transformer Fe-Si (97-3%) sheets. The sheets have two different forms E and I> The magnetic field dependence on the relative permeability as well as on the differential permeability before and after irradiation were measured. The measurements show that the relative permeability values of the sheets after irradiation in the region of rotation of magnetization domains were decreased whereas the value of their differential permeability around each working point remains unchangeable. (author). 7 refs., 14 figs., 6 tabs

  14. Relation between current sheets and vortex sheets in stationary incompressible MHD

    Directory of Open Access Journals (Sweden)

    D. H. Nickeler

    2012-03-01

    Full Text Available Magnetohydrodynamic configurations with strong localized current concentrations and vortices play an important role in the dissipation of energy in space and astrophysical plasma. Within this work we investigate the relation between current sheets and vortex sheets in incompressible, stationary equilibria. For this approach it is helpful that the similar mathematical structure of magnetohydrostatics and stationary incompressible hydrodynamics allows us to transform static equilibria into stationary ones. The main control function for such a transformation is the profile of the Alfvén-Mach number MA, which is always constant along magnetic field lines, but can change from one field line to another. In the case of a global constant MA, vortices and electric current concentrations are parallel. More interesting is the nonlinear case, where MA varies perpendicular to the field lines. This is a typical situation at boundary layers like the magnetopause, heliopause, the solar wind flowing around helmet streamers and at the boundary of solar coronal holes. The corresponding current and vortex sheets show in some cases also an alignment, but not in every case. For special density distributions in 2-D, it is possible to have current but no vortex sheets. In 2-D, vortex sheets of field aligned-flows can also exist without strong current sheets, taking the limit of small Alfvén Mach numbers into account. The current sheet can vanish if the Alfvén Mach number is (almost constant and the density gradient is large across some boundary layer. It should be emphasized that the used theory is not only valid for small Alfvén Mach numbers MA MA ≲ 1. Connection to other theoretical approaches and observations and physical effects in space plasmas are presented. Differences in the various aspects of theoretical investigations of current sheets and vortex sheets are given.

  15. Anesthesia Fact Sheet

    Science.gov (United States)

    ... Education About NIGMS NIGMS Home > Science Education > Anesthesia Anesthesia Tagline (Optional) Middle/Main Content Area En español ... Version (464 KB) Other Fact Sheets What is anesthesia? Anesthesia is a medical treatment that prevents patients ...

  16. Global ice sheet modeling

    Energy Technology Data Exchange (ETDEWEB)

    Hughes, T.J.; Fastook, J.L. [Univ. of Maine, Orono, ME (United States). Institute for Quaternary Studies

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed.

  17. Global ice sheet modeling

    International Nuclear Information System (INIS)

    Hughes, T.J.; Fastook, J.L.

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed

  18. Structural Biology Fact Sheet

    Science.gov (United States)

    ... beta sheets (blue; thinner, tangled strands). Credit: RCSB Protein Data Bank. Even though proteins are strings of amino acids, ... structure of more than 122,000 proteins. The Protein Data Bank stores these structures and gives scientists access to ...

  19. Sepsis Fact Sheet

    Science.gov (United States)

    ... Education About NIGMS NIGMS Home > Science Education > Sepsis Sepsis Tagline (Optional) Middle/Main Content Area PDF Version ( ... KB) En español Other Fact Sheets What is sepsis? Sepsis is a serious medical condition. It is ...

  20. Respirator Fact Sheet

    Science.gov (United States)

    ... to protect myself, my family, and/or my employees? If available and used correctly, a respirator can ... Respirator Fact Sheet [PDF - 706 KB] Follow NIOSH Facebook Flickr Pinterest Twitter YouTube NIOSH Homepage NIOSH A- ...

  1. Microstructure and Mechanical Properties of Friction Stir Spot-Welded IF/DP Dissimilar Steel Joints

    Science.gov (United States)

    Sarkar, Rajarshi; Sengupta, Shiladitya; Pal, Tapan Kumar; Shome, Mahadev

    2015-11-01

    Interstitial-free (IF) and dual-phase (DP) steel sheets of 1-mm thickness were joined by friction stir spot welding with a convex shoulder tool. Two different combinations were used; one with IF as top sheet (IF/DP) and another with DP as top sheet (DP/IF). Material intermixing between the overlapping sheets takes place within the stirred zone. The truncated sheet interface curls upward into the top sheet, more so in case of IF/DP, due to lower resistance offered by the top (IF) sheet to the upward migrating bottom (DP) sheet material. Material from the IF steel contains ferrite phases, while that from the DP steel contains acicular ferrite and lath martensite. Under quasi-static loading, the crack passes along the dissimilar interface and into the top sheet thickness, resulting in pull-out failure. Under cyclic loading, the failure is brought about by the initiation of kinked fatigue cracks and their subsequent propagation through the top and bottom sheet thickness. The dominant fatigue crack moves through the reduced top sheet thickness. The mechanical performance of DP/IF is better than IF/DP owing to higher strength of the stirred zone. The mechanical performances of the dissimilar joints are intermediate to that of the similar material joints.

  2. Energy information sheets

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  3. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    70 mm (0.4 x 0.4 x 2.8 in.) in L orientation with a Charpy notch at the mid-length for SCC test under four-point bending (ASTM F 1624- 95) TESTS ...MAXIMUM STRESS INTENSITY, Kmax, IN HIGH STRENGTH STEELS For the fatigue test in 3.5% NaCl solution, the FCG per cycle, da/dN, is converted to the...NAWCADPAX/TR-2009/12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009

  4. Monolithic graphene oxide sheets with controllable composition.

    Science.gov (United States)

    Chu, Jae Hwan; Kwak, Jinsung; Kim, Sung-Dae; Lee, Mi Jin; Kim, Jong Jin; Park, Soon-Dong; Choi, Jae-Kyung; Ryu, Gyeong Hee; Park, Kibog; Kim, Sung Youb; Kim, Ji Hyun; Lee, Zonghoon; Kim, Young-Woon; Kwon, Soon-Yong

    2014-02-28

    Graphene oxide potentially has multiple applications and is typically prepared by solution-based chemical means. To date, the synthesis of a monolithic form of graphene oxide that is crucial to the precision assembly of graphene-based devices has not been achieved. Here we report the physical approach to produce monolithic graphene oxide sheets on copper foil using solid carbon, with tunable oxygen-to-carbon composition. Experimental and theoretical studies show that the copper foil provides an effective pathway for carbon diffusion, trapping the oxygen species dissolved in copper and enabling the formation of monolithic graphene oxide sheets. Unlike chemically derived graphene oxide, the as-synthesized graphene oxide sheets are electrically active, and the oxygen-to-carbon composition can be tuned during the synthesis process. As a result, the resulting graphene oxide sheets exhibit tunable bandgap energy and electronic properties. Our solution-free, physical approach may provide a path to a new class of monolithic, two-dimensional chemically modified carbon sheets.

  5. A study on the behaviour of stress-corrosion crack initiation and propagation of type 304 stainless steel in aqueous 35wt% MgCl2 solution by electrical potential method

    International Nuclear Information System (INIS)

    Choi, Jung Kyo; Pyun, Su Il; Rhee, Woo Bong

    1988-01-01

    The behaviour of stress corrosion(SC) crack initiation and propagation of Type 304 stainless steel in 35 wt% MgCl 2 has been studied as a function of temperature and applied stress at the applied electrochemical potential of -106mV SHE by using electrical potential method. In the present study, the electrical potential method allows to differentiate the incubation period from the propagation period for SC crack. The optical microscopy revealed that the pit is a primary source of SC crack initiation under the applied stress lower than yield strength. SC crack initiation stage is composed of three steps; 1) pit initiation, 2) pit growth to critical size, and 3) crack propagation in the lateral and the through-thickness directions. The portion of anodic dissolution trenches to pits as sites of SC crack initiation increased with applied stress higher than yield strength. The activation energy of the electrochemical reaction contribution to the SC crack initiation and the energy of the stress contribution to the SC crack initiation under 212MPa are evaluated to be 30.5 kJ/mol and 14.0 kJ/mol, respectively. The fractography of SC crack propagation showed the transition of fracture mode from fully transgranular mode to the mixed zone with intergranular mode in the interior of the specimen. The intergranular portion is nearly independent of temperature, however it increases with the applied stress. (Author)

  6. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    . Developing a Hegelian inspired historical-sociological approach this paper however argues that national and transnational societies emerged simultaneously and in a co-evolutionary and mutually supportive fashion. In most European settings national societies did not become the central horizon of individuals...... of the European steel industry....

  7. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    Even in our globalized world the notion of national economies remain incredibly strong, just as a considerable part of the literature on transnational governance and globalization continue to rely on a zero-sum perspective concerning the relationship between the national and the transnational. De...... of the European steel industry....

  8. Extracts from Kang-T'ieh (Steel), Issue Number 10 - Communist China

    National Research Council Canada - National Science Library

    1960-01-01

    .... Big Drop in Pig Iron Consumption for converter steel production, 3. Surpass the Open-Hearth Furnace, Catch up with the electric furnace and struggle for high quality and varieties of products in converter steel production, 4...

  9. Development of nuclear grade stainless steels at KCSSL

    International Nuclear Information System (INIS)

    Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

    2011-01-01

    Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

  10. Safety advice sheets

    CERN Multimedia

    HSE Unit

    2013-01-01

    You never know when you might be faced with questions such as: when/how should I dispose of a gas canister? Where can I find an inspection report? How should I handle/store/dispose of a chemical substance…?   The SI section of the DGS/SEE Group is primarily responsible for safety inspections, evaluating the safety conditions of equipment items, premises and facilities. On top of this core task, it also regularly issues “Safety Advice Sheets” on various topics, designed to be of assistance to users but also to recall and reinforce safety rules and procedures. These clear and concise sheets, complete with illustrations, are easy to display in the appropriate areas. The following safety advice sheets have been issued so far: Other sheets will be published shortly. Suggestions are welcome and should be sent to the SI section of the DGS/SEE Group. Please send enquiries to general-safety-visits.service@cern.ch.

  11. Energy information sheets

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-02

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the general public. Written for the general public, the EIA publication Energy Information Sheets was developed to provide information on various aspects of fuel production, prices, consumption and capability. The information contained herein pertains to energy data as of December 1991. Additional information on related subject matter can be found in other EIA publications as referenced at the end of each sheet.

  12. Energy conservation in electric drives: a practical approach with applications in a steel lamination; Conservacao de energia em acionamentos eletricos: uma abordagem pratica com aplicacoes numa laminacao siderurgica

    Energy Technology Data Exchange (ETDEWEB)

    Coelho, Jose Mauricio Gomes

    1991-07-01

    The goal of this work is to propose a method to save energy in electrical drives by exploiting latent potentialities of the equipment. So, a significant reduction of energy consumption may be obtained through inexpensive measures. Although the examples here studied are directed to equipment of Plate Mill at COSIPA works, the analysis methodology is not restricted to steelmaking plants, being applied to any other industrial activities. Was adopted a practical approach, highlighting maintenance viewpoint and focusing their responsibilities in energy saving practices. (author)

  13. Resistance spot welding of a complicated joint in new advanced high strength steel

    NARCIS (Netherlands)

    Joop Pauwelussen; Nick den Uijl

    2015-01-01

    The goal of this article is to investigate resistance spot welding of a complicated welding configuration of three sheets of dissimilar steel sheet materials with shunt welds, using simulations. The configuration used resembles a case study of actual welds in automotive applications. One of the

  14. Influence of surface texture on the galling characteristics of lean duplex and austenitic stainless steels

    DEFF Research Database (Denmark)

    Wadman, Boel; Eriksen, J.; Olsson, M.

    2010-01-01

    Two simulative test methods were used to study galling in sheet forming of two types of stainless steel sheet: austenitic (EN 1.4301) and lean duplex LDX 2101 (EN 1.4162) in different surface conditions. The pin-on-disc test was used to analyse the galling resistance of different combinations...

  15. Electromagnetic NDT to characterize usage properties of flat steel products

    Energy Technology Data Exchange (ETDEWEB)

    Altpeter, I.; Dobmann, G.; Szielasko, K., E-mail: iab.altlau@t-online.de, E-mail: gerd.dobmann@t-online.de, E-mail: klaus.szielasko@izfp.fraunhofer.de [Fraunhofer Inst. - IZFP, Saarbruecken (Germany)

    2015-07-15

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  16. Electromagnetic NDT to characterize usage properties of flat steel products

    International Nuclear Information System (INIS)

    Altpeter, I.; Dobmann, G.; Szielasko, K.

    2015-01-01

    The Fraunhofer Institute for Non-destructive Testing (IZFP) in Saarbruecken, Germany, started its activities in materials characterization of flat steel products in the eighties of the last century in the basic program of the European Community of Coal and Steel (ECCS). Throughout the years, continuous research and development were performed. The objective of the work, presented within this three-part series of reports, is to discuss the history of an innovation which began in 1988 with R&D in the area of texture characterization in steel sheets produced for car-body manufacturing (Part 1). In the following years the activities were to automate online property determination in terms of yield strength, tensile strength, planar, and vertical-anisotropy-factors. Again, steel sheets were the focus of the developments and the first NDT systems that came into industrial application for this project. Parallel research was performed to characterize the mechanical properties and hardness of heavy steel plates, mainly produced for pipeline manufacturing and off-shore applications (Part 2) The final report in the series (Part 3) will discuss steel sheet characterization and presents the successful development of a combination-transducer which combines ultrasonics with electromagnetic NDT. (author)

  17. Ice Sheets & Ice Cores

    DEFF Research Database (Denmark)

    Mikkelsen, Troels Bøgeholm

    Since the discovery of the Ice Ages it has been evident that Earth’s climate is liable to undergo dramatic changes. The previous climatic period known as the Last Glacial saw large oscillations in the extent of ice sheets covering the Northern hemisphere. Understanding these oscillations known...

  18. Pseudomonas - Fact Sheet

    OpenAIRE

    Public Health Agency

    2012-01-01

    Fact sheet on Pseudomonas, including:What is Pseudomonas?What infections does it cause?Who is susceptible to pseudomonas infection?How will I know if I have pseudomonas infection?How can Pseudomonas be prevented from spreading?How can I protect myself from Pseudomonas?How is Pseudomonas infection treated?

  19. Collisionless current sheet equilibria

    Science.gov (United States)

    Neukirch, T.; Wilson, F.; Allanson, O.

    2018-01-01

    Current sheets are important for the structure and dynamics of many plasma systems. In space and astrophysical plasmas they play a crucial role in activity processes, for example by facilitating the release of magnetic energy via processes such as magnetic reconnection. In this contribution we will focus on collisionless plasma systems. A sensible first step in any investigation of physical processes involving current sheets is to find appropriate equilibrium solutions. The theory of collisionless plasma equilibria is well established, but over the past few years there has been a renewed interest in finding equilibrium distribution functions for collisionless current sheets with particular properties, for example for cases where the current density is parallel to the magnetic field (force-free current sheets). This interest is due to a combination of scientific curiosity and potential applications to space and astrophysical plasmas. In this paper we will give an overview of some of the recent developments, discuss their potential applications and address a number of open questions.

  20. Ethanol Basics (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2015-01-01

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  1. Laser welded steel sandwich panel bridge deck development : finite element analysis and stake weld strength tests.

    Science.gov (United States)

    2009-09-01

    This report summarizes the analysis of laser welded steel sandwich panels for use in bridge structures and : static testing of laser stake welded lap shear coupons. Steel sandwich panels consist of two face sheets : connected by a relatively low-dens...

  2. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  3. Towards cost optimal design and maintenance of steel structures under stray current interference

    NARCIS (Netherlands)

    Peelen, W.H.A.; Krom, A.H.M.; Polder, R.B.

    2006-01-01

    Steel is a cost-effective and durable building material. Corrosion is one of the major degradation mechanisms of steel structures, also for underground structures like sheet pile walls. Traction currents leaking into the ground (called stray currents here) and interfering with the structure can

  4. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  5. Rubella - Fact Sheet for Parents

    Science.gov (United States)

    ... and 4 through 6 years Fact Sheet for Parents Color [2 pages] Español: Rubéola The best way ... according to the recommended schedule. Fact Sheets for Parents Diseases and the Vaccines that Prevent Them Chickenpox ...

  6. Annual Energy Balance Sheets 2003-2004

    International Nuclear Information System (INIS)

    2005-01-01

    During the year 2004 the supply of primary energy reached 657.6 TWh. That is an increased supply by 16 TWh compared with 2003, The electricity production in hydropower and wind power stations increased by 7 TWh, to 61 TWh during the year 2004. The electricity generated in nuclear power plants was 77.5 TWh, an increase by 10 TWh. During the year 2004 Sweden net exported 2.1 TWh electricity. But in year 2003 we net imported 12.8 TWh electricity. The energy use increased from 406 TWh to 409 TWh between year 2003 and year 2004. The use of coal and coke in manufacturing increased by 22 per cent, and the use of oil products in transport sector increased by 4 per cent. The energy balance sheets are based on data primary recorded in the balance sheets of energy sources, here expressed in a common energy unit, TJ. The production of derived energy is here recorded in a second flow-step comprising energy turnover in energy conversion and is also specified in complementary input-output tables for energy conversion industries

  7. Corrosion of steel in concrete

    International Nuclear Information System (INIS)

    Preece, C.M.

    1982-10-01

    A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

  8. Analysis of the effect of ultrasonic vibrations on the performance of micro-electrical discharge machining of A2 tool steel

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    The application of ultrasonic vibrations to a workpiece or tool is a novel hybrid approach in micro-electrical discharge machining. The advantages of this method include effective flushing out of debris, higher machining efficiency and lesser short-circuits during machining. This paper presents...... a systematic analysis of the influence of kinetic effects of the ultrasonic vibrations on the material removal rate (MRR) and tool electrode wear rate (TWR). The tool wear ratio was estimated for the process at all processing conditions. The maximum variation in tool wear ratio is observed to be 82%. Therefore......, MRR and TWR were independently analyzed by using three scientific tools: i) AOM plots, ii) interaction plots and iii) three-dimensional scatter plots. The increase in MRR is 47% corresponding to an increase in the maximum power of vibrations by 30%. The ultrasonic vibrations are found to be very...

  9. Annual Energy Balance Sheets 2001-2002

    International Nuclear Information System (INIS)

    2004-01-01

    During the year 2002 the primary supply of energy reached 629 TWh, which is 7.7 TWh less than 2001. The decrease originates mainly from the reduced electricity production from water power. Also the electricity production in nuclear power plants decreased by 4.5 TWh. If we were to look at the supplied energy for final consumption we will find a slightly rise by 1.8 TWh. The year 2002 was warmer than a 'normal' year and that consequently brings lower energy needs. Compared with 2001, 2002 was not warmer and a net electricity import of 5.4 TWh covered the energy needs. The energy use increased by 3.3 TWh between 2002 and 2001. The industry sector shows the largest rise by 2.9 TWh, nearly 2 per cent. Within that sector, energy from biomass fuel had a rise by 6.7 per cent. The household sector decreases its energy use by 2.7 per cent, and oil and electricity show the largest decrease. The proportionately high electricity price probably had a slowing down effect on the electricity use. The balance sheets of energy sources are showing the total supply and consumption of energy sources expressed in original units, i.e. units recorded in the primary statistics - mainly commercial units. The production of derived energy commodities is recorded on the supply - side of the balance sheets of energy sources, which is not the case in the energy balance sheets. The balance sheets of energy sources also include specifications of input--output and energy consumption in energy conversion industries. The energy balance sheets are based on primary data recorded in the balance sheets of energy sources, here expressed in a common energy unit, TJ. The production of derived energy is recorded in a second flow-step comprising energy turnover in energy conversion and is also specified in complementary input - output tables for energy conversion industries. The following items are shown in the energy balance sheets. 1.1 Inland supply of primary energy; 1.3 Import; 1.4 Export; 1.5 Changes in

  10. Blast and Fragment Protective Sandwich Panel Concepts for Stainless Steel Monohull Designs

    Science.gov (United States)

    2008-10-21

    and Johnson-Cook parameters for AISI 304 stainless steel used in the numerical analyses. 3. Experimental results 3.1. Honeycomb panels. 3.1.1...20Cr-2Mn-lSi (wt%). The material proper- ties for AISI 304 stainless steel are reported in Table 2. A slotted metal sheet assembly approach was used...Figure 3. AISI 304 stainless steel panel with square honeycomb core, (a) Solid-ring spacers were employed to prevent core crushing while fastening the

  11. Ferritic stainless steel composite slabs : Experimental study of longitudinal shear transfer

    OpenAIRE

    Ferrer Ballester, Miquel; Marimón Carvajal, Federico; Arrayago Luquin, Itsaso; Mirambell Arrizabalaga, Enrique

    2014-01-01

    The objective of this work is to carry out the procedure described in Eurocode 4 to evaluate the longitudinal shear transfer capability of conventional steel sheeting open-rib profile with embossments, usually rolled in conventional galvanized steel, being rolled now in ferritic stainless steel 1.4003 alloy. Finally, the results of both composite floor slabs are compared. Two methodologies have been used to evaluate the longitudinal shear resistance in composite slabs, the m-k method and t...

  12. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    Unknown

    Abstract. A fatigue crack can be effectively retarded by heating a spot near the crack tip under nil remote stress condition. The subcritical spot heating at a proper position modifies the crack growth behaviour in a way, more or less, similar to specimen subjected to overload spike. It is observed that the extent of crack.

  13. Joining three car body steel sheets by clinching method

    Science.gov (United States)

    Kaščák, Ľuboš; Spišák, Emil; Majerníková, Jana

    2016-12-01

    The optimization of a car body in terms of cost can be achieved by using different materials in various positions of the car in order to utilize specific properties of each different material. Resistance spot welding is the most used method of joining in car body production, but it is not always easy or even possible to join some combination of materials by this method. Clinching is an alternative method to spot welding, as a combination of drawing and forming. The research is focused on the evaluation of clinched joints' properties using shearing test and metallographic observation of material structure.

  14. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    Unknown

    Spot heating; overloading; fatigue crack growth retardation; residual stress; delay cycles. 1. Introduction. Despite the advances in the understanding of fatigue failure and the consequent improvement in the design of structures and components, fatigue is still the most common cause of service failure. During the growth of a.

  15. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    Spot heating; overloading; fatigue crack growth retardation; residual stress; delay cycles. ... It is observed that the extent of crack growth retardation increases with increasing level of overload as well as with increasing spot temperature. It is also ... Manuscript received: 29 November 2001; Manuscript revised: 24 June 2002 ...

  16. Prediction of fracture forming limit for DP780 steel sheet

    Science.gov (United States)

    Lou, Yanshan; Lim, Sung Jun; Huh, Hoon

    2013-07-01

    This paper is concerned with modeling of fracture strains of DP780 using a newly proposed micro-mechanism-motivated ductile fracture criterion (Lou et al., 2012) and its application to predict limit dome heights (LDH) for nine hemispherical punch-stretch tests. Dog-bone specimens are tested to characterize strain hardening behavior. Five arc-shaped specimens and four square-shaped specimens are drawn until fracture to construct a fracture forming limit diagram (FFLD) using circle grid analysis. Fracture strains are approximated from constructed FFLD in uniaxial, plane strain and balanced biaxial tension. The approximated fracture strains are employed to calculate material constants of the proposed criterion as well as six conventional criteria. FFLDs predicted by these criteria are compared with experimental results. The comparison demonstrates that only the proposed criterion describes FFLD perfectly from uniaxial tension to balanced biaxial tension. All criteria are implemented into ABAQUS/Explicit to predict LDHs of punch-stretch tests. Numerical results indicate that LDHs are severely underestimated for the square-shaped specimens by conventional criteria while the proposed criterion predicts LDHs with good agreement for nine tests with strain paths between uniaxial tension and balanced biaxial tension. Thus, the proposed criterion is recommended to access formability from uniaxial tension to balanced biaxial tension.

  17. A Method for Welding Sheet Aluminum to SAE 4140 Steel

    Science.gov (United States)

    1944-01-01

    a thin l~or of aluminum orido exists as a diffusion barrier and a piano of”woehoss. If”tho cadmium pl&to is thin or tho welding oloctrodc prmmure...higher currents and thus larger nuggets produco @cater strength. For various tin-plate thiclmossos, tho offoct of current on the spot sheer strength

  18. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    A fatigue crack can be effectively retarded by heating a spot near the crack tip under nil remote stress condition. The subcritical spot heating at a proper position modifies the crack growth behaviour in a way, more or less, similar to specimen subjected to overload spike. It is observed that the extent of crack growth retardation ...

  19. Neutral sheet crossings in the distant magnetotail

    International Nuclear Information System (INIS)

    Heikkila, W.J.; Slavin, J.A.; Smith, E.J.; Baker, D.N.; Zwickl, R.D.

    1985-01-01

    We have analyzed the magnetic field data from ISEE-3 in the distant magnetotail for 18 crossings of the cross-tail current sheet (or so-called natural sheet) to determine the direction of the normal component B/sub z/. The crossings occurred near the middle of the aberrated magnetotail (0 0.4 nT), consistent with closed field lines connected to the earth. In 3 cases B/sub z/ was very close to zero; in several instances there was structure in B/sub y/, suggesting localized currents with x or z directions. One may have been a magnetopause crossing. The strong preponderance of northward B/sub z/ favors a model of the magnetotail which is dominated by boundary layer plasma, flowing tailward on closed magnetic field lines, which requires the existence of an electric field in the sense from dusk to dawn. 37 refs., 15 figs., 1 tab

  20. Single sheet iron oxides

    DEFF Research Database (Denmark)

    Yin, Zhou

    activity. LDH single sheets have been reported to be effective sorbents, catalysts in electrochemical and photochemical reactions, and building thin films together with other nanomaterials for designing new functionalities. Here we focus on the delamination of FeII-FeIII LDHs into single sheet iron oxide...... was rapid compared to other iron oxides, reaching equilibrium within 60 minutes. Arsenic sorption and acid-base titration data could be successfully described with a 1pk Basic Stern Model (BSM). The point of zero charge was around 8. The intrinsic surface complexation equilibrium constants (log K...... became abundant at low pH. (3) Electrochemical reduction of chlorinated compounds using an SSI modified electrode. Here, the electrochemical reactivity of SSIs coated on indium tin oxide coated glass electrodes was investigated. Iron on the SSI modified electrode showed a typical Cyclic Voltammetry...

  1. Film sheet cassette

    International Nuclear Information System (INIS)

    1981-01-01

    A novel film sheet cassette is described for handling CAT photographic films under daylight conditions and facilitating their imaging. A detailed description of the design and operation of the cassette is given together with appropriate illustrations. The resulting cassette is a low-cost unit which is easily constructed and yet provides a sure light-tight seal for the interior contents of the cassette. The individual resilient fingers on the light-trap permit the ready removal of the slide plate for taking pictures. The stippled, non-electrostatic surface of the pressure plate ensures an air layer and free slidability of the film for removal and withdrawal of the film sheet. The advantage of the daylight system is that a darkroom need not be used for inserting and removing the film in and out of the cassette resulting in a considerable time saving. (U.K.)

  2. High silicon steel production through hot-dipping in Al-Si-alloy and diffusion annealing; Acero de alto silicio producido por enmersion en Al-Si y recocido de difusion

    Energy Technology Data Exchange (ETDEWEB)

    Ros-Yanez, T.; Houbaert, Y. [Ghent University. Belgica (Belgium); Schneeweis, O. [Institute of Physical of Materials. Czech Republic (Czech Republic); Asensio-Lozano, J.; Prado-Garcia, M. [Universidad de Oviedo (Spain)

    2000-07-01

    It is difficult to process steel sheet with a high Si content (>3,5%Si), mainly because of its brittleness and the appearance of cracks during rolling and oxidation. However, there is a market for this steel in electrical applications because of the favourable influence of Si on magnetostriction and electrical resistivity. As an alternative process, 3% Si-steel substrates were coated with hypereutectic Al-Si-alloys in a hot-dip simulator using different preheating and dipping times. The obtained layers were characterised by SEM and EDS analysis. Diffusion annealing experiments were performed to obtain sufficient amount of Si in the steel. It was observed that: Intermetallic phases appear in the coating layers as according to the ternary Fe-Si-Al diagram. With a double dipping primary silicon crystals are formed in the surface layer. the ordered DO{sub 3} structure is present if the dipping and/or diffusion time is long enough. Homogeneous silicon gradients in the whole substrate thickness have not yet been achieved. Theoretic calculations show that Si-gradient, also have beneficial effects on magnetic behaviour. (Author) 17 refs.

  3. Biomolecular Science (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-04-01

    A brief fact sheet about NREL Photobiology and Biomolecular Science. The research goal of NREL's Biomolecular Science is to enable cost-competitive advanced lignocellulosic biofuels production by understanding the science critical for overcoming biomass recalcitrance and developing new product and product intermediate pathways. NREL's Photobiology focuses on understanding the capture of solar energy in photosynthetic systems and its use in converting carbon dioxide and water directly into hydrogen and advanced biofuels.

  4. Information sheets on energy

    International Nuclear Information System (INIS)

    2004-01-01

    These sheets, presented by the Cea, bring some information, in the energy domain, on the following topics: the world energy demand and the energy policy in France and in Europe, the part of the nuclear power in the energy of the future, the greenhouse gases emissions and the fight against the greenhouse effect, the carbon dioxide storage cost and the hydrogen economy. (A.L.B.)

  5. Controlling the mechanical properties of carbon steel by thermomechanical treatment

    Science.gov (United States)

    Balavar, Mohsen; Mirzadeh, Hamed

    2018-01-01

    The effect of thermomechanical processing and heat treatment on the microstructure and mechanical properties of low carbon steel was studied. It was revealed that the dual phase ferritic-martensitic microstructure shows a good combination of tensile strength and ductility along with superior work hardening response. On the other hand, the bimodal-sized structure containing ultrafine grained (UFG) and micron-sized ferrite phase can be easily produced by cold rolling and annealing of the dual phase starting microstructure. This steel showed high yield stress, tensile strength, and ductility, but poor work hardening ability. The full annealed ferritic-pearlitic sheet with banded morphology exhibited low strength and high total elongation with the appearance of the yield point phenomenon. The martensitic steels, however, had high tensile strength and low ductility. By comparing the tensile properties of these steels, it was shown that it is possible to control the mechanical properties of low carbon steel by simple processing routes.

  6. The effect of SiC powder mixing electrical discharge machining on white layer thickness, heat flux and fatigue life of AISI D2 die steel

    Directory of Open Access Journals (Sweden)

    Ahmed Al-Khazraji

    2016-09-01

    Full Text Available This paper deals with studying the effect of powder mixing electrical discharge machining (PMEDM parameters using copper and graphite electrodes on the white layer thickness (WLT, the total heat flux generated and the fatigue life. Response surface methodology (RSM was used to plan and design the experimental work matrices for two groups of experiments: for the first EDM group, kerosene dielectric was used alone, whereas the second was treated by adding the SiC micro powders mixing to dielectric fluid (PMEDM. The total heat flux generated and fatigue lives after EDM and PMEDM models were developed by FEM using ANSYS 15.0 software. The graphite electrodes gave a total heat flux higher than copper electrodes by 82.4%, while using the SiC powder and graphite electrodes gave a higher total heat flux than copper electrodes by 91.5%. The lowest WLT values of 5.0 µm and 5.57 µm are reached at a high current and low current with low pulse on time using the copper and graphite electrodes and the SiC powder, respectively. This means that there is an improvement in WLT by 134% and 110%, respectively, when compared with the use of same electrodes and kerosene dielectric alone. The graphite electrodes with PMEDM and SiC powder improved the experimental fatigue safety factor by 7.30% compared with the use of copper electrodes and by 14.61% and 18.61% compared with results using the kerosene dielectric alone with copper and graphite electrodes, respectively.

  7. Hydrogen permeability over the joint weld of the steel parts of fusion reactor with magnet confinement of plasma

    International Nuclear Information System (INIS)

    Fedorov, V.V.; Dyomina, E.V.; Zasadny, T.M.; Ivanov, L.I.; Prusakova, M.D.; Vinogradova, N.A.; Zabelin, A.M.

    2002-01-01

    Hydrogen and its isotopes diffusion and permeability over the laser joint weld of low-activation 10Cr9WVA ferritic steels have been studied. Welding of steel sheets were produced with the help of Russian gas laser TL-5M type (l=10.6 mm, P=2.5 kW) in He atmosphere with the rate of 66 mm/s. Hydrogen diffusion over the joint welds was detected by the conventional method of electrical resistance measurement. By this way, the kinetics of resistance changes during hydrogenation of specimens engraved from weld metal, neighboring zone of thermal effect as well as basic metal have been determined. Coefficients of hydrogen diffusion were measured in the temperature range from 773 to 1073 K. So, for 10Cr9WVA steel at 873 K it was established that the hydrogen diffusion coefficient in the weld metal is approximately 10 times higher than in the basic metal, and three times higher than that in the zone of thermal effect. Hydrogen permeability over the joint weld specimens was measured by the Dines-Barrer method on the volummetric setup. It was established that the hydrogen flux over the laser joint weld is significantly (up to two orders) more than that over the basic metal. Using the data on the hydrogen permeability and diffusion coefficient, the hydrogen solubility in the weld metal was estimated, which is several ten times higher than that in the basic metal of the steel investigated. As a result, it was concluded that welding the steel parts of the first wall of thermonuclear reactors with magnet confinement of plasma is undesirable due to possible tritium leaking into the environment. A possible way of decreasing the joint welds hydrogen permeability, including application of protective impermeable for hydrogen coatings, is considered

  8. Automated Steel Cleanliness Analysis Tool (ASCAT)

    Energy Technology Data Exchange (ETDEWEB)

    Gary Casuccio (RJ Lee Group); Michael Potter (RJ Lee Group); Fred Schwerer (RJ Lee Group); Dr. Richard J. Fruehan (Carnegie Mellon University); Dr. Scott Story (US Steel)

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel

  9. Automated Steel Cleanliness Analysis Tool (ASCAT)

    International Nuclear Information System (INIS)

    Gary Casuccio; Michael Potter; Fred Schwerer; Richard J. Fruehan; Dr. Scott Story

    2005-01-01

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  10. Nonparaxial Bessel and Bessel-Gauss pincers light-sheets

    Science.gov (United States)

    Mitri, F. G.

    2017-01-01

    Nonparaxial optical Bessel and Bessel-Gauss pincers optical-sheets are introduced based upon the angular spectrum decomposition in plane waves. The angular spectrum function and the beam-shape coefficients are expressed by means of improper integrals computed numerically. The radiated component of the electric field is also evaluated, displaying unique features of the nonparaxial Bessel pincers light-sheets. This new type of auto-focusing light-sheets finds potential applications in the development of novel methods in optical light-sheet tweezers for particle manipulation in opto-fluidics, particle sizing and imaging. Numerical predictions for the scattering, radiation force and torque, and particle dynamics also benefit from the developed beam solution.

  11. Formability Characterization of a New Generation High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  12. ELECTRICAL AND ELECTRONIC INDUSTRIAL CONTROL. BASIC ELECTRICITY, UNIT 2, ASSIGNMENTS.

    Science.gov (United States)

    SUTTON, MACK C.

    THIS GUIDE IS FOR INDIVIDUAL STUDENT USE IN STUDYING BASIC ELECTRICAL FUNDAMENTALS IN ELECTRICAL-ELECTRONIC PROGRAMS. IT WAS DEVELOPED BY AN INSTRUCTIONAL MATERIALS SPECIALIST AND ADVISERS. THE COURSE OBJECTIVE IS TO DEVELOP AN UNDERSTANDING OF DIRECT CURRENT FUNDAMENTALS. EACH OF THE 15 ASSIGNMENT SHEETS PROVIDES THE LESSON SUBJECT, PURPOSE,…

  13. Fe3Si surface coating on SiFe steel

    International Nuclear Information System (INIS)

    Schneeweiss, O.; Pizurova, N.; Jiraskova, Y.; Zak, T.; Cornut, B.

    2000-01-01

    Fe 3 Si layers were prepared using chemical vapor deposition of Si on the surface of Go steel and its subsequent heat treatment. The changes in the structure and phase composition after different heat treatment conditions have been analyzed. The coating is characterized by high hardness, good corrosion resistance, high electrical resistivity, and the spin texture which differs from the steel substrate

  14. Electrically detected ferromagnetic resonance

    NARCIS (Netherlands)

    Goennenwein, S.T.B.; Schink, S.W.; Brandlmaier, A.; Boger, A.; Opel, M.; Gross, R.; Keizer, R.S.; Klapwijk, T.M.; Gupta, A.; Huebl, H.; Bihler, C.; Brandt, M.S.

    2007-01-01

    We study the magnetoresistance properties of thin ferromagnetic CrO2 and Fe3O4 films under microwave irradiation. Both the sheet resistance ? and the Hall voltage VHall characteristically change when a ferromagnetic resonance (FMR) occurs in the film. The electrically detected ferromagnetic

  15. Dense sheet Z-pinches

    International Nuclear Information System (INIS)

    Tetsu, Miyamoto

    1999-01-01

    The steady state and quasi-steady processes of infinite- and finite-width sheet z-pinches are studied. The relations corresponding to the Bennett relation and Pease-Braginskii current of cylindrical fiber z-pinches depend on a geometrical factor in the sheet z-pinches. The finite-width sheet z-pinch is approximated by a segment of infinite-width sheet z-pinch, if it is wide enough, and corresponds to a number of (width/thickness) times fiber z-pinch plasmas of the diameter that equals the sheet thickness. If the sheet current equals this number times the fiber current, the plasma created in the sheet z-pinches is as dense as in the fiber z-pinches. The total energy of plasma and magnetic field per unit mass is approximately equal in both pinches. Quasi-static transient processes are different in several aspects from the fiber z-pinch. No radiation collapse occurs in the sheet z-pinch. The stability is improved in the sheet z-pinches. The fusion criterions and the experimental arrangements to produce the sheet z-pinches are also discussed. (author)

  16. Optimization of electrical conduction and passivity properties of stainless steels used for PEM fuel cell bipolar plates; Opmisation des proprietes de conduction electrique et de passivite d'aciers inoxydables pour la realisation de plaques bipolaires de pile a combustible de type PEMFC

    Energy Technology Data Exchange (ETDEWEB)

    Andre, J

    2007-10-15

    Among the new technologies for energy for sustainable development, PEMFC (proton exchange membrane fuel cells) offer seducing aspects. However, in order to make this technology fit large scale application requirements, it has to comply with stringent cost, performance, and durability criteria. In such a frame, the goal of this work was to optimize electrical conduction properties and passivity of stainless steels for the conception of PEMFC bipolar plates, used instead of graphite, the reference material. This work presents the possible ways of performance loss when using stainless steels and some methods to solve this problem. Passive film properties were studied, as well as their modifications by low cost industrial surface treatments, without deposition. Ex situ characterizations of corrosion resistance and electrical conduction were performed. Electrochemical impedance spectroscopy, water analysis, surface analysis by microscopy and photoelectron spectroscopy allowed to study the impact of ageing on two alloys in different states, and several conditions representative of an exposure to PEMFC media. Correlations between semi-conductivity properties, composition, and structure of passive layers were considered, but not leading to clear identification of all parameters responsible for electrical conduction and passivity. The plate industrial state is not convenient for direct use in fuel cell to comply with durability and performance requirements. A surface modification studied improves widely electrical conduction at initial state. The performance is degraded with ageing, but maintaining a level higher than the initial industrial state. This treatment increases also corrosion resistance, particularly on the anode side. (author)

  17. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  18. SunShot Initiative Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    DOE Solar Energy Technologies Office

    2015-04-01

    The U.S. Department of Energy (DOE) SunShot Initiative is a collaborative national effort launched in 2011 that aggressively drives innovation to make solar energy fully cost competitive with traditional energy sources before the end of the decade. The SunShot fact sheet outlines goals and successes of the program as it works with private companies, universities, non-profit organizations, state and local governments, and national laboratories to drive down the cost of solar electricity to $0.06 per kilowatt-hour, without incentives, by the year 2020.

  19. Magnetic properties of roller-quenched high silicon steel ribbons

    Science.gov (United States)

    Kan, T.; Ito, Y.; Shimanaka, H.

    1982-03-01

    The magnetic properties of high silicon steel ribbons prepared by the roller-quenching method were investigated, and this new material was considered to offer the potential of reducing core losses of electrical machines and power transformers.

  20. Radiation from a current sheet at the interface between a ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. In this paper we investigate the radiation from a current sheet at the interface between semi- infinite isotropic positive refractive medium and anisotropic negative refractive medium. The distribution of the electric and magnetic fields in two regions and Poynting vectors associated with propagating and evanes-.