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Sample records for dust furnaces vergleich

  1. Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Spliethoff, H.; Gerhardt, T.; Ruediger, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

    1996-12-31

    Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

  2. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  3. Waste and dust utilisation in shaft furnaces

    OpenAIRE

    Senk, D.; Babich, A.; Gudenau, H. W.

    2005-01-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC) has been studied when injecting into shaft furnaces. Following sha...

  4. Arsenic immobilization of Teniente furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Ichimura, R. [Japan Oil, Gas, and Metals National Corp., Kawasaki (Japan); Tateiwa, H. [Mitsui Mining and Smelting Co. Ltd., Saitama (Japan); Almendares, C. [Centro de Investigacion Minera y Metalurgica, Santiago (Chile); Sanchez, G. [CODELCO, Santiago (Chile). Division Ventanas

    2007-07-01

    A 5-year joint Japanese-Chilean project to modify the treatment of furnace dust from a converter in Chile producing harmful amounts of arsenic and lead was described. A pilot plant was constructed to evaluate the method's commercialization potential. Flue dust was recovered by a dust collector installed to capture suspended dust generated by the smelting furnace. Arsenic content was approximately 15 per cent. Ninety per cent of the arsenic was then liquidated to lixivia and dissolved by leaching flue dust with sulphuric acid. The leaching rate decreased when flue dust had a high content of residual sulfide ore. A flotation device was then incorporated in the treatment process in order to increase the copper recovery rate. A solvent recovery process was then adopted to recover the copper and zinc contained in the solution after the arsenic recovery. An economic evaluation of the process indicated that efforts should be made to improve the efficiency of the dust treatment method. 5 refs., 6 tabs., 10 figs.

  5. Waste and dust utilisation in shaft furnaces

    Directory of Open Access Journals (Sweden)

    Senk, D.

    2005-12-01

    Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

    Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

  6. Hydrothermal treatment of electric arc furnace dust.

    Science.gov (United States)

    Yu, Bing-Sheng; Wang, Yuh-Ruey; Chang, Tien-Chin

    2011-06-15

    In this study, ZnO crystals were fabricated from electric arc furnace dust (EAFD) after alkaline leaching, purification and hydrothermal treatment. The effects of temperature, duration, pH, and solid/liquid ratio on ZnO crystal morphology and size were investigated. Results show a high reaction temperature capable of accelerating the dissolution of ZnO precursor, expediting the growth of 1D ZnO, and increasing the L/D ratio in the temperature range of 100-200°C. ZnO crystals with high purity can also be obtained, using the one-step hydrothermal treatment with a baffle that depends on the different solubility of zincite and franklinite in the hydrothermal conditions.

  7. Structural ceramics containing electric arc furnace dust.

    Science.gov (United States)

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern.

  8. Structural ceramics containing electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Stathopoulos, V.N., E-mail: vasta@teihal.gr [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece); General Department of Applied Sciences, School of Technological Applications, Technological Educational Institute of Sterea Ellada, GR 34400 Psahna (Greece); Papandreou, A.; Kanellopoulou, D.; Stournaras, C.J. [Ceramics and Refractories Technological Development Company, CERECO S.A., 72nd km Athens Lamia National Road, P.O. Box 18646, GR 34100 Chalkida (Greece)

    2013-11-15

    Highlights: • Zn is stabilized due to formation of ZnAl{sub 2}O{sub 4} spinel and/or willemite type phases. • EAFD/clay fired mixtures exhibit improved mechanical properties. • Hollow bricks were successfully fabricated from the mixtures studied. • Laboratory articles and scaled up bricks found as environmentally inert materials. -- Abstract: In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in

  9. Compacting of fly dusts from cupola and electric arc furnace

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    D. Baricová

    2012-01-01

    Full Text Available Recycling and utilization of dust waste is important not only from the point of view of its usage as an alternative source of raw materials, but regarding the environmental problems also. Dust emissions arise from thermal and chemical or physical processes and mechanical actions. Two kinds of fl y dusts from cupola furnaces (hot and cold blast cupola furnace and fl y dust from electric arc furnace were used by experiments. They were pelletized only with addition of water and briquetted with diff erent addition of water glass, bentonite and cement. Quality of briquettes was tested by compression – strength test and by break down test in green state, after drying and afterstoring (1 month.

  10. Characterization of steel mill electric-arc furnace dust.

    Science.gov (United States)

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment.

  11. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    National Research Council Canada - National Science Library

    Morcali M.H; Yucel O; Aydin A; Derin B

    2012-01-01

    The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron...

  12. Glass-ceramic materials from electric arc furnace dust.

    Science.gov (United States)

    Kavouras, P; Kehagias, T; Tsilika, I; Kaimakamis, G; Chrissafis, K; Kokkou, S; Papadopoulos, D; Karakostas, Th

    2007-01-31

    Electric arc furnace dust (EAFD) was vitrified with SiO2, Na2CO3 and CaCO3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO3) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase.

  13. CHARACTERIZATION OF THE DUST GENERATED IN THE RECYCLING PROCESS OF THE ELECTRIC ARC FURNACE DUST

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    Fábio Gonçalves Rizz

    2013-10-01

    Full Text Available Electric Arc Furnace Dust (EAFD is a solid waste generated by the production of steel through the Electric Arc Furnace. This waste is labeled dangerous, which motivates studies aiming its recycling. Experiments were made to study a pyrometallurgical process for the recycling of the dust, using the insertion of dust briquettes in molten pig iron in three temperatures. In the briquettes, there were made additions of calcium fluoride in four different concentrations. This paper has the objective to characterize the dust that results from this process, verifying the influence of the temperature and the concentration of calcium fluoride in the briquette in the morphology and chemical composition of the new dust, determining the optimal conditions for the recovery of the zinc content of the dust. This newly generated dust was analyzed in an Scanning Electronic Microscope, used to capture micrographs and chemical composition by EDS. The micrographs show that the temperature and the calcium fluoride concentration interfere in the way the dust particles agglomerate. Chemical analysis points that the higher zinc recuperation occurrs in the experiments at 1500°C with 7% addition of calcium fluoride.

  14. Removal of chloride from electric arc furnace dust.

    Science.gov (United States)

    Chen, Wei-Sheng; Shen, Yun-Hwei; Tsai, Min-Shing; Chang, Fang-Chih

    2011-06-15

    Electric arc furnace (EAF) dust with high chloride content increases the threat of dioxin emissions and the high chloride content reduces the value of recycled zinc oxide produced by EAF dust recycling plants. This study conducts a number of laboratory experiments to determine the technical feasibility of a new dechlorination method. These methods consist of a series of roasting processes and water washing processes. In the roasting process, EAF dust was heated in a tube furnace to evaluate the parameters of atmospheric conditions, roasting temperature, and roasting time. Results indicate that sulfation roasting is more efficient in reducing chloride content than other roasting processes. The water washing process can totally remove water-soluble chloride at a solid to liquid ratio of 1:10. However, the remaining water-insoluble substance is difficult to dechlorinate. For example, lead chloride forms a hydroxyl-halide (PbOHCl) and lead chloride carbonate (Pb(2)CO(3)Cl(2)) agglutinative matrix that is hard to wash away.

  15. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    OpenAIRE

    Morcali M.H.; Yucel O.; Aydin A.; Derin B.

    2012-01-01

    The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD). In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal) was studied. In the reduction experiments; temperature, time and charge type (powder and pellet) were investigated in detail. It was demonstrate...

  16. ADDITION OF ELECTRIC ARC FURNACE DUST IN HOT METAL

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    Felipe Fardin Grillo

    2013-03-01

    Full Text Available This research aims to study the process of incorporation of the mass in final hot metal and volatilization mass contained in the electric arc furnace dust (EAFD, by addition in hot metal at a temperature of 1,400°C; 1,450°C and 1,500°C altering experimental conditions such as the percentage of EAFD to be added and the percentage of silicon in hot metal. Previously, the EAFD was characterized using techniques of chemical analysis and size analysis. After characterization, the EAFD to be added to the hot metal was agglomerated in the form of briquettes. The achievement of fusion experiments in laboratory scale was placed in a vertical tubular furnace with temperature control. A flow of inert gas (argon was maintained inside the furnace during the experiments. The result of the sample EAFD volatilized shows that there is an increase in the zinc concentration when compared with the concentration of zinc present in EAFD “as received”.

  17. Analysis of coal dust combustion and gasification in the cyclone furnace

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    Zarzycki Robert

    2017-01-01

    Full Text Available This study presents the design and operation of the cyclone furnace fuelled with coal dust. The main function of the furnace is coal dust gasification. The combustible gases that mainly contain CO can be used to feed a pulverized coal-fired boiler. The results of numerical calculations presented in the study demonstrated that cyclone furnace can operate over a wide range of fuel flow rates: from the conditions of coal dust combustion, which ensure maintaining the cyclone furnace in a state of hot reserve to the conditions of coal dust gasification, which allow for production of CO. Gasification process helps control temperature under conditions of elevated oxygen concentration. The results allow for the use of the furnace to improve flexibility and coal dust operation through the reduction in its technological minimum.

  18. Characterization study of electric arc furnace dust phases

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    Janaína Gonçalves Maria da Silva Machado

    2006-03-01

    Full Text Available Electric arc furnace dust (EAFD is a solid waste generated in the collection of particulate material during steelmaking process in electric arc furnace. The aim of this work is to carry out a chemical and structural characterization of two EAFD samples with different Zn contents. Optical emission spectroscopy via inductively coupled plasma (ICP, X ray diffractometry (XRD and Mössbauer spectroscopy analysis were carried out in such EAFD samples. From XRD measurements, the samples exhibits the following phases: ZnFe2O4, Fe3O4, MgFe2O4, FeCr2O4, Ca0.15Fe2.85O4, MgO, Mn3O4, SiO2 and ZnO. The phases detected by Mössbauer spectroscopy were: ZnFe2O4, Fe3O4, Ca0.15Fe2.85O4 and FeCr2O4. Magnesium ferrite (MgFe2O4, observed in the XRD patterns as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  19. Characterization of dust from blast furnace cast house de-dusting.

    Science.gov (United States)

    Lanzerstorfer, Christof

    2016-12-14

    During casting of liquid iron and slag, a considerable amount of dust is emitted into the cast house of a blast furnace (BF). Usually, this dust is extracted via exhaust hoods and subsequently separated from the ventilation air. In most BFs the cast house dust is recycled. In this study a sample of cast house dust was split by air classification into five size fractions, which were then analysed. Micrographs showed that the dominating particle type in all size fractions is that of single spherical-shaped particles. However, some irregular-shaped particles were also found and in the finest size fraction also some agglomerates were present. Almost spherical particles consisted of Fe and O, while highly irregular-shaped particles consisted of C. The most abundant element was Fe, followed by Ca and C. These elements were distributed relatively uniformly in the size fractions. As, Cd, Cu, K, Pb, S, Sb and Zn were enriched significantly in the fine size fractions. Thus, air classification would be an effective method for improved recycling. By separating a small fraction of fines (about 10-20%), a reduction of the mass of Zn in the coarse dust recycled in the range of 40-55% would be possible.

  20. Thermodynamic Modeling of Zinc Speciation in Electric Arc Furnace Dust

    Science.gov (United States)

    Pickles, Chris A.

    2011-04-01

    The remelting of automobile scrap, containing galvanized steel, in an electric arc furnace (EAF) results in the generation of a dust, which contains considerable amounts of zinc and other metals. Typically, the amount of zinc is of significant commercial value, but the recovery of this metal can be hindered by the varied speciation of zinc. The majority of the zinc exists as zincite (ZnO) and zinc ferrite (ZnFe2O4) or ferritic spinels ((Zn x Mn y Fe1-x-y )Fe2O4), but other zinccontaining species such as zinc chloride, zinc hydroxide chlorides, hydrated zinc sulphates and zinc silicates have also been identified. There is a scarcity of research literature on the thermodynamic aspects of the formation of these zinc-containing species, in particular, the minor zinc-containing species. Therefore, in this study, the equilibrium module of HSC Chemistry® 6.1 was utilized to calculate the types and the amounts of the zinc-containing species. The variables studied were: the gas composition, the temperature and the dust composition. At high temperatures, zincite forms via the reaction of zinc vapour with oxygen gas and the zinc-manganese ferrites form as a result of the reaction of iron-manganese particles with zinc vapour and oxygen. At intermediate temperatures, zinc sulphates are produced through the reaction of zinc oxide and sulphur dioxide gas. As room temperature is approached, zinc chlorides and fluorides form by the reaction of zinc oxide with hydrogen chloride and hydrogen fluoride gases, respectively. Zinc silicate likely forms via the high temperature reaction of zinc vapour and oxygen with silica. In the presence of excess water and as room temperature is approached, the zinc sulphates, chlorides and fluorides can become hydrated.

  1. Stabilization of electric-arc furnace dust in concrete

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    Carlos Alberto Caldas de Souza

    2010-12-01

    Full Text Available Electric-arc furnace dust (EAFD is a by-product of steel production and recycling. This fine-grained material contains high amounts of zinc and iron as well as significant amounts of potentially toxic elements such as lead, cadmium and chromium. Therefore, the treatment and stabilization of this industrial residue is necessary. Concrete is a well-known suitable environment for stabilization/solidification of materials which have leachable elements in need of fixation. The effect of the EAFD content on the mechanical and chemical performance of Portland cement concrete is investigated in this paper. The effect of the EAFD content on the setting time of cement slurry was also analyzed. The axial compressive strength of the concrete samples increases with the EAFD addition in the range of 10 to 20 wt. (% EAFD; also the tensile strength increases with the EAFD addition. An increase in EAFD content significantly increases the setting time of the concrete. The acetic acid leaching and water solubilization tests indicate low mobility of the potentially toxic elements from the EAFD concrete composite. The results of the immersion tests show that the addition of EAFD to the concrete seems to reduce chloride penetration, which may help prevent pitting corrosion in reinforced concrete.

  2. Mineral phases of weathered and recent electric arc furnace dust.

    Science.gov (United States)

    Martins, Fernanda Machado; dos Reis Neto, José Manoel; da Cunha, Carlos Jorge

    2008-06-15

    A weathered and a recent sample of electric arc furnace dust (EAFD), generated in a southern Brazilian steel industry, were characterized by X-ray fluorescence spectroscopy (XFA), powder X-ray diffraction (XRD), thermogravimetric analysis (TG), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) probe and Fourier transform infrared spectroscopy (FTIR). A quantitative phase composition model, that accounts for the observed data and for the physico-chemical conditions of formation, was postulated for each material. One sample, in the form of a wet paste, was collected from the lowest part of a landfill and corresponds to a weathered material whereas the other sample was collected from the top portion of the landfill and corresponds to a recently produced material. The dominant cations present in both samples are iron, zinc and lead with minor amounts of manganese, calcium and silicon. The dominant mineralogical phases identified in both materials are Magnetite, Franklinite and Zincite. The recent sample has Laurionite whereas the weathered sample has Hydrocerussite and Hydrozincite.

  3. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

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    Lixin WANG

    2016-02-01

    Full Text Available The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regional flow field is built with Pro/E software. Based on FLUENT module of ANSYS Workbench, along with standard k-ε turbulence model and DPM model, simulation analysis of moving trajectories of dust particles in butterfly valve region under 3 blast furnace gas flow speeds is conducted. Results show that the deposition mass of dust particles decreases firstly, then increases with the enlargement of valve plate opening angle under the blast furnace gas flow speed of 8 m/s, while decreases with the enlargement of valve plate opening under the blast furnace gas flow speeds of 12 m/s and 16 m/s. In the case of the valve plate opening angle of 15°, the deposition rate of dust particles increases with the growing of blast furnace gas flow speed, while decreases with the growing of blast furnace gas flow speed under the cases of valve plate opening angle of 45° and 75°. The research results provide a theoretical reference for the development of automatic dust removal system in the butterfly valve region of the blast furnace gas pipeline.

  4. Influence of blast furnace gas flow speed on dust deposition characteristics in butterfly valve region

    OpenAIRE

    Wang, Lixin; Wang, Bin; Fengshan HUANG

    2016-01-01

    The blast furnace gas contains plenty of dust, which deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve in the pipeline, causing stuck and damage to the valve plate, thereby affects the production of the blast furnace and brings great economic loss. To derive the influence mechanism of effects of the blast furnace gas flow speed within the pipeline on the dust deposition laws in the butterfly valve region, a 3D model of the butterfly valve and its regio...

  5. FINDING WAYS OF RECYCLING DUST OF ARC STEEL FURNACES AT THE BELARUSIAN METALLURGIC PLANT

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    A. V. Demin

    2015-01-01

    Full Text Available The first part examines the theoretical possibility of recycling dust of arc steel furnaces. The different modes of dust disposal depending on the task of recycling are discussed: recycling at minimal cost; recycling with a maximum extraction of iron; recycling with maximum extraction of zinc. The results of laboratory studies providing information on the technical feasibility of recycling dust formed at the Belarusian metallurgic plant are provided.

  6. The thermal treatment of electric arc furnace dust under low gas phase pressure

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    W. Derda

    2009-04-01

    Full Text Available The paper presents the results of laboratory tests on the process of thermal reduction of electric arc furnace dust (EAFD in the temperature range from 1273 to 1473 K. Before proceeding to the experimental tests, a thermodynamic analysis was made using the computer program FactSage® with the aim of determining the optimal conditions for the dust components reduction reaction to proceed. The results of tests carried out, respectively, under atmospheric pressure conditions and under reduced pressure conditions are presented, where carbon in the form of graphite and blast-furnace dust (containing approx. 40 % of carbon was used as the reducer. The test results represent the effect of reduced pressure on the potential for intensifying the process of zinc removal from the dust. The degree of zinc extraction was considerably higher compared to the results of tests carried out under atmospheric pressure conditions.

  7. Formation of hexachlorobenzene from dusts of an electric arc furnace used in steelmaking: effect of temperature and dust composition.

    Science.gov (United States)

    Murakami, Taichi; Shimura, Mizuki; Kasai, Eiki

    2008-10-01

    A certain amount of hexachlorobenzene (HCB), designated a persistent organic pollutant (POP) by the Stockholm Convention, is emitted from an electric arc furnace (EAF) used in the steelmaking process. To understand the formation and decomposition behaviors of HCB during the treatment of waste gases from an EAF, characterization of dust samples from EAFs in different plants was conducted. Dusts 1 and 2 were bag filter dusts collected from a common steel plant and a special steel plant, respectively. The initial concentrations of HCB in dusts 1 and 2 were 62 and < 0.1 ng/g of dust, respectively. Then a series of heating experiments was carried out with these dust samples under various conditions. The formation of HCB from both dusts was not significant under an Ar atmosphere, although the amount of formation from dust 1 slightly increased with an increase in the holding temperature. Under an Ar--20% O2 atmosphere, however, a remarkable amount of HCB formed from dust 1 above 573 K. A certain amount of HCB was also formed from dust 2, even though the initial concentration of HCB was very low. Moreover, the coexistence of metallic compounds such as CuCl2 had a significant accelerating effect on the formation of HCB.

  8. IRON ORE SINTER PRODUCTION USING ELECTRIC ARC FURNACE DUST AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Victor Bridi Telles

    2013-03-01

    Full Text Available The steel production through Electric Arc Furnaces (EAF generates approximately 15% to 20% of Electric Arc Furnace Dust (EAFD. This waste is considered dangerous due to the presence of metals as lead and cadmium that leach in contact with water. Because of this, the EAFD recycling becomes an alternative to diminish the costs with landfills and environmental harms caused by the waste. The iron ore sintering is a process that reuses most part of powders generated by the steelmaking. However the EAFD is not reused in this process because it contains zinc. The zinc is highly detrimental inside blast furnaces causing heavy crusts and affecting the thermodynamic equilibrium of the process. Therefore, this work studies the EAFD reuse in the iron ore sintering process to produce iron ore sinter with zinc contents between the limits established for blast furnaces.

  9. Carbothermic reduction of electric arc furnace dust and calcination of waelz oxide by semi-pilot scale rotary furnace

    Directory of Open Access Journals (Sweden)

    Morcali M.H.

    2012-01-01

    Full Text Available The paper gives a common outline about the known recycling techniques from electric arc furnace dusts and describes an investigation of a pyrometallurgical process for the recovery of zinc and iron from electric arc furnace dusts (EAFD. In the waelz process, the reduction of zinc and iron from the waste oxides using solid carbon (lignite coal was studied. In the reduction experiments; temperature, time and charge type (powder and pellet were investigated in detail. It was demonstrated that zinc and iron recovery (% increases with increasing temperature as well as time. Pelletizing was found to be a better method than using the powder as received for the zinc recovery and iron conversion (. In the calcination (roasting process, crude zinc oxide, which evaporated from non-ferric metals were collected as condensed product (crude waelz oxide, was heated in air atmosphere. Lead, cadmium as well as chlorine and other impurities were successfully removed from crude waelz oxide by this method. In the calcination experiments; temperature and time are investigated in detail. It was demonstrated that zinc purification (% increases with increasing temperature. The highest zinc refining (% was obtained at 1200°C for 120 minutes. A kinetic study was also undertaken to determine the activation energy of the process. Activation energies were 242.77 kJ/mol for the zinc recovery with powder forms, 261.99 kJ/mol for the zinc recovery with pellet forms respectively. It was found that, initially, the reaction was chemically controlled.

  10. Modeling of Thermochemical Behavior in an Industrial-Scale Rotary Hearth Furnace for Metallurgical Dust Recycling

    Science.gov (United States)

    Wu, Yu-Liang; Jiang, Ze-Yi; Zhang, Xin-Xin; Xue, Qing-Guo; Yu, Ai-Bing; Shen, Yan-Song

    2017-10-01

    Metallurgical dusts can be recycled through direct reduction in rotary hearth furnaces (RHFs) via addition into carbon-based composite pellets. While iron in the dust is recycled, several heavy and alkali metal elements harmful for blast furnace operation, including Zn, Pb, K, and Na, can also be separated and then recycled. However, there is a lack of understanding on thermochemical behavior related to direct reduction in an industrial-scale RHF, especially removal behavior of Zn, Pb, K, and Na, leading to technical issues in industrial practice. In this work, an integrated model of the direct reduction process in an industrial-scale RHF is described. The integrated model includes three mathematical submodels and one physical model, specifically, a three-dimensional (3-D) CFD model of gas flow and heat transfer in an RHF chamber, a one-dimensional (1-D) CFD model of direct reduction inside a pellet, an energy/mass equilibrium model, and a reduction physical experiment using a Si-Mo furnace. The model is validated by comparing the simulation results with measurements in terms of furnace temperature, furnace pressure, and pellet indexes. The model is then used for describing in-furnace phenomena and pellet behavior in terms of heat transfer, direct reduction, and removal of a range of heavy and alkali metal elements under industrial-scale RHF conditions. The results show that the furnace temperature in the preheating section should be kept at a higher level in an industrial-scale RHF compared with that in a pilot-scale RHF. The removal rates of heavy and alkali metal elements inside the composite pellet are all faster than iron metallization, specifically in the order of Pb, Zn, K, and Na.

  11. Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

    Directory of Open Access Journals (Sweden)

    Leandro Rocha Lemos

    2015-07-01

    Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

  12. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2010-07-15

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((Zn(x)Mn(y)Fe(1-x-y))Fe(2)O(4)). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel.

  13. Recycling of electric arc furnace dust through dissolution in deep eutectic ionic liquids and electrowinning.

    Science.gov (United States)

    Bakkar, Ashraf

    2014-09-15

    The dust waste formed during steelmaking in electric arc furnace (EAF) is rich in ferrous and nonferrous metals. Recycling of this dust as a raw material in iron or steel-making is hazardous and therefore it is mostly dumped. This paper demonstrates recycling of EAF dust through selective dissolution of metal oxides in a deep eutectic ionic liquid. It was found that about 60% of Zn and 39% of Pb could be dissolved from the dust when stirred for 48h in 1 choline chloride:2 urea ionic liquid at 60°C. The resultant electrolyte was subsequently fed to a conventional three-electrode cell where cyclic voltammetry (CV) measurements were conducted to describe its electrochemical behavior. Two deposition peaks were determined and ascribed to deposition of zinc and lead. Static potentials were successively applied to electrowin metallic zinc. SEM/EDX investigations showed that the zinc electrowon contained remarkable contents of lead.

  14. Leaching properties of electric arc furnace dust prior/following alkaline extraction.

    Science.gov (United States)

    Orescanin, Visnja; Mikelić, Luka; Sofilić, Tahir; Rastovcan-Mioc, Alenka; Uzarević, Krunoslav; Medunić, Gordana; Elez, Loris; Lulić, Stipe

    2007-02-15

    This study was carried out to determine the appropriate treatment of electric arc furnace (EAF) dust prior to permanent disposal. The total heavy metal content as well as heavy metal leaching from EAF dust was investigated in five composite samples obtained from three Croatian and Slovenian steelworks. In order to recover zinc and reduce its leaching from the dust, all five samples were submitted to alkaline extraction with 10 M NaOH. Reduction of Cr (VI) to Cr(III) was conducted using FeSO4 x 7H2O solution. The elements Mn, Fe, Cu, Ni, and notably Zn and Pb, exhibited highest mobility during toxicity characteristic leaching procedure (TCLP). Comparing to TCLP extracts of initial EAF dust, zinc was found to be over 15 times lower and lead over 200 times lower in TCLP extracts of EAF dust processed by the alkaline leaching method. Since Cr (VI) exceeded its permissible level in the DIN 38414-S4 extracts of both initial and alkaline digested dust, its reduction to Cr (III) prior to permanent disposal is necessary. The recovery of zinc from EAF dust treated with alkaline agent ranged from 50.3% to 73.2%. According to phase analysis, recovery yield showed dependence on zincite/franklinite ratio. The results of the study indicate that permanent disposal of EAF dust require the following procedure: alkaline digestion (followed by leachate purification and alkaline zinc electrolyses), chromate reduction (if necessary), solidification of leaching residue and its testing using the leaching analyses.

  15. Effect of recycling blast furnace flue dust as pellets on the sintering performance

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2010-01-01

    Full Text Available The Egyptian Iron and Steel Company generates a great amount of blast furnace flue dust. The recovery of metals and carbon from this flue dust becomes a very important demand due to the increase of the price of coke breeze and the decrease of the primary source of metals. At the same time, it make the environment more safe by decreasing pollution. Introducing these dust fines in the sintering process proves to be very harmful for different operating parameters. Thus, this study aims at investigating the production of pellets resulting from these fines, using molasses as organic binder and its application in sintering of iron ore. The sintering experiments were performed using flue dust as pellets as a substitute of coke breeze. The results revealed that, sintering properties such as inter strength increases with using the flue dust pellets, while productivity of both the sinter machine and sinter machine at blast furnace yard decreases. Also the vertical velocity of the sinter machine and the weight loss during the reduction of produced the sinter by hydrogen decrease.

  16. Gazification of coal dust particles in the blast furnace tuyere apparatus

    Science.gov (United States)

    Shvydky, V. S.; Yaroshenko, Yu G.; Spirin, N. A.; Lavrov, V. V.

    2016-09-01

    The mathematical statement of the problem on gasification of coal dust particles in the blast-furnace tuyere apparatus is given, which includes the motion equation of a variable mass particle, heat equation of a particle and the heat-balance equation of the blast flow. The results of calculations are obtained by using mathematical software packages (Mathcad, Maple). Relatively weak effect of the volatiles combustion process on the thermal state of the tuyere zone is shown.

  17. Recycling of an electric arc furnace flue dust to obtain high grade ZnO.

    Science.gov (United States)

    Ruiz, Oscar; Clemente, Carmen; Alonso, Manuel; Alguacil, Francisco Jose

    2007-03-06

    The production of steel in electric arc furnace (EAF) generates a by-product called EAF dusts. These steelmaking flue dusts are classified in most industrialized countries as hazardous residues because the heavy metals contained in them, tend to leach under slightly acidic rainfall conditions. However, and at the same time they contain zinc species which can be used as a source to obtain valuable by-products. The present investigation shows results on the processing of an EAF flue dust using ammonium carbonate solutions. Once zinc is dissolved: ZnO + 4NH3 + H2O --> Zn(NH3)4(2+) + 2OH- with other impurities (i.e. cadmium and copper), these are eliminated from the zinc solution via cementation with metallic zinc. The purified zinc solution was evaporated (distilled) until precipitation of a zinc carbonate species, which then was calcined to yield a zinc oxide of a high grade. For the unattacked dust residue from the leaching operation, mainly composed of zinc ferrite, several options can be considered: back-recycling to the furnace, further treatment by sodium hydroxide processing or a more safely dumping due to its relatively inertness.

  18. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry((R)) 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO(2), 11.200% CaCO(3), 8.830% CaO.Fe(2)O(3), 7.840% Fe(3)O(4), 3.770% PbO, 38.150% ZnFe(2)O(4) and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (logbeta) as follows. Equation [see the text] where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results.

  19. Integrated hydrometallurgical process for production of zinc from electric arc furnace dust in alkaline medium.

    Science.gov (United States)

    Youcai, Z; Stanforth, R

    2000-12-30

    In this study, a novel and integrated hydrometallurgical process for the production of zinc powder from electric arc furnace (EAF) dust in alkaline medium is reported. The dust is firstly hydrolysed in water, and then fused in caustic soda at 350 degrees C for 1h, followed by leaching in alkaline solution in which both zinc and lead are effectively extracted. Zinc powder is then produced by electrowinning from the leach solution after the lead is selectively removed by precipitation using sodium sulphide as precipitant. The EAF dust tested contained 25% Zn, 1.8% Pb and 33% Fe. It was found that 38% of zinc and 68% of lead could be extracted from the dust when leached directly in caustic soda solution. Leaching of zinc increased to 80% when dust was directly fused with caustic soda followed by alkaline leaching. However, the leaching further increased to 95% when the dust was hydrolysed first with water before fusion. Zinc powder with a purity of 99.95% was then produced by electrowinning from the lead depleted solution. Stainless electrodes were used as both anode and cathode.

  20. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  1. Synthesis and characterization of tenorite (CuO nanoparticles from smelting furnace dust(SFD

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    Darezereshki E.

    2013-01-01

    Full Text Available Tenorite (CuO nanoparticles were prepared from a dilute CuSO4 solution. The solution was obtained by leaching (pH=1.5 of smelting furnace dust of Sarcheshmeh Copper Complex, Iran. The recovery of copper from the acidic sulphate solution was carried out by solvent extraction using Lix 984-N. Tenorite nanoparticles were synthesized by direct thermal decomposition of Langite [Cu4(OH6SO4(H2O2] as a precursor which was calcinated in air for 2 h at 750°C. The Samples were characterized by X-ray diffraction, infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy. The average diameter of the spherical pure CuO nanoparticles and their crystallite size were estimated to be 92 nm and 40nm, respectively. The simplicity of the present method suggests its potential application at industrial scale as a cheap and convenient way to produce pure CuO nanoparticles from dilute CuSO4 solutions obtained from leaching of smelting furnace dust.

  2. Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

    Science.gov (United States)

    Pickles, C A

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  3. Thermodynamic analysis of the selective chlorination of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A., E-mail: pickles-c@mine.queensu.ca [Department of Mining Engineering, Queen' s University, Kingston, Ontario, K7L 3N6 (Canada)

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper.

  4. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Pickles, C.A. [Department of Mining Engineering, Queen' s University Kingston, Ontario K7L-3N6 (Canada)], E-mail: pickles-c@mine.queensu.ca

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO{sub 2}, 11.200% CaCO{sub 3}, 8.830% CaO.Fe{sub 2}O{sub 3}, 7.840% Fe{sub 3}O{sub 4}, 3.770% PbO, 38.150% ZnFe{sub 2}O{sub 4} and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (log {beta}) as follows. for zinc {beta}{sub Zn/Fe}=(X{sub Zn{sub g}})/(X{sub Fe{sub m}}) (Y{sub Fe{sub o}})/(Y{sub Zn{sub o}}) for lead {beta}{sub Pb/Fe}=(X{sub Pb{sub g}})/(X{sub Fe{sub m}}) (Y{sub Fe{sub o}})/(Y{sub Pb{sub o+1}}) where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873 K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results.

  5. Microwave treatment of electric arc furnace dust with PVC: dielectric characterization and pyrolysis-leaching.

    Science.gov (United States)

    Al-Harahsheh, Mohammad; Kingman, Sam; Al-Makhadmah, Leema; Hamilton, Ian E

    2014-06-15

    Microwave treatment of electric arc furnace dust (EAFD) with poly(vinyl chloride) (PVC) was studied in this work. A comprehensive characterization of the dust as well as assessing the suitability of using the thermal de-chlorination of the common plastic (PVC) under inert atmosphere was carried out to assess the possibility of Zn and other heavy metals extraction (Pb and Cd) from EAFD. The dielectric and thermal properties of EAFD, PVC and their mixtures were measured. Once combined and heated the metal oxides present in the dust reacted with HCl released from PVC during thermal de-chlorination, forming metal chlorides which were subsequently recovered by leaching with water. It was found that zinc chloride could be almost completely recovered in the leaching stage, with the overall recovery of Zn reaching 97% when the EAFD:PVC ratio was 1:2. The investigation highlighted that franklinite, the most refractory mineral to leaching, was completely destroyed. The leaching residue was found to compose mainly of magnetite and hematite.

  6. Preparation of nanometer-sized black iron oxide pigment by recycling of blast furnace flue dust.

    Science.gov (United States)

    Shen, Lazhen; Qiao, Yongsheng; Guo, Yong; Tan, Junru

    2010-05-15

    Blast furnace (BF) flue dust is one of pollutants emitted by iron and steel plants. The recycling of BF flue dust can not only reduce pollution but also bring social and environmental benefits. In this study, leaching technique was employed to the treatment of BF flue dust at first. A mixed solution of ferrous and ferric sulfate was obtained and used as raw material to prepare nanometer-sized black iron oxide pigment (Fe(3)O(4), magnetite) with NaOH as precipitant. The optimal technological conditions including total iron ion concentration, Fe(3+)/Fe(2+) mole ratio, precipitant concentration and reaction temperature were studied and discussed carefully. The spectral reflectance and oil absorption were used as major parameters to evaluate performance of pigment. Furthermore, Fe(3)O(4) particles were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Under optimized conditions obtained pigment has low average spectral reflectance (<4%), good oil absorption ( approximately 23%), high black intensity, and narrow size distribution 60-70 nm.

  7. Submerged arc furnace process superior to the Waelz process in reducing PCDD/F emission during thermal treatment of electric arc furnace dust.

    Science.gov (United States)

    Xu, Fu-Qian; Huang, Shao-Bin; Liao, Wei-Tung; Wang, Lin-Chi; Chang, Yu-Cheng; Chang-Chien, Guo-Ping

    2014-01-01

    Besides the Waelz process, the submerged arc furnace (SAF) process has also been extensively used to retain metals from ashes and scraps in the metallurgical industry. However, very little is known about the formation and depletion of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from this thermal process. In this study, an electric arc furnace (EAF) dust treatment plant adopting the SAF process was investigated and compared to the plant adopting the Waelz process. The predominant contributor of PCDD/F I-TEQ input was the EAF dusts, accounting for 98.4% of the total. The PCDD/F contents in the generated fly ashes of the SAF were extremely low, as almost all the organic compounds for PCDD/F formation were decomposed by the high operating temperatures (1500-1700 °C) of the SAF. Therefore, the PCDD/F emission factor of the SAF process (46.9 μg I-TEQ/tonne-EAF dust) was significantly lower than that of the Waelz process (840-1120 μg I-TEQ/tonne-EAF dust). Its PCDD/F output/input ratios (0.23 and 0.50 based on mass and toxicity) were also lower than those of the Waelz process plant (0.62 and 1.19). Therefore, the SAF process is superior to the Waelz process in reducing the potential of PCDD/F formation.

  8. Metal-dusting resistance of uncoated and coated iron and nickel base materials against metal-dusting in heat treatment furnaces with carbonaceous atmospheres; Bestaendigkeit von unbeschichteten und beschichteten Eisen- und Nickelbasiswerkstoffen gegenueber Metal-Dusting in Aufkohlanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Kleingries, Mirko; Ackermann, Helen; Lucka, Klaus [OWI Oel-Waerme-Institut GmbH, Aachen (Germany); Hoja, Timo; Mehner, Andeas; Zoch, Hans-Werner [IWT, Stiftung Institut fuer Werkstofftechnik, Bremen (Germany); Altena, Herwig [AICHELIN Ges.m.b.H, Moedling (Austria)

    2010-03-15

    Metal-Dusting is a well-known corrosion problem that occurs in carburizing atmospheres in industrial thermal processing plants. In literature almost no quantitative data on the metal dusting resistance of typical alloys employed in industrial furnaces are available. Therefore, a series of experiments with uncoated and sol gel ZrO{sub 2} coated high temperature materials was conducted in order to quantify their metal dusting behaviour under conditions close to those in case hardening furnaces. The experimental results show a strong influence of the surface conditions on the alloys resistance and a noticeable enhancement of the resistance by sol gel coatings. (orig.)

  9. Recycling of electric arc furnace dust; Reciclagem de poeira de aciaria eletrica

    Energy Technology Data Exchange (ETDEWEB)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de, E-mail: vicente@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano [Universidade de Sao Paulo (EPUSP), SP (Brazil). Escola Politecnica

    2010-07-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  10. Chemical, physical, structural and morphological characterization of the electric arc furnace dust.

    Science.gov (United States)

    Machado, Janaína G M S; Brehm, Feliciane Andrade; Moraes, Carlos Alberto Mendes; Santos, Carlos Alberto Dos; Vilela, Antônio Cezar Faria; Cunha, João Batista Marimon da

    2006-08-25

    Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Mössbauer spectroscopy. By XRD the following phases were detected: ZnFe(2)O(4), Fe(3)O(4), MgFe(2)O(4), FeCr(2)O (4), Ca(0.15)Fe(2.85)O(4), MgO, Mn(3)O(4), SiO(2) and ZnO. On the other hand, the phases detected by Mössbauer spectroscopy were: ZnFe(2)O(4), Fe(3)O(4), Ca(0.15)Fe(2.85)O(4) and FeCr(2)O(4). Magnesium ferrite (MgFe(2)O(4)), observed in the XRD pattern as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis.

  11. In vitro assessment of genotoxic effects of electric arc furnace dust on human lymphocytes using the alkaline comet assay.

    Science.gov (United States)

    Garaj-Vrhovac, Vera; Orescanin, Visnja; Ruk, Damir; Gajski, Goran

    2009-02-15

    In vitro genotoxic effects of leachates of electric arc furnace dust (EAFD) on human peripheral lymphocytes, assessed prior and following the treatment with a strong alkaline solution were investigated using the alkaline comet assay. Prior and following the treatment, lymphocytes were incubated with leachate of EAFD for 6 and 24 hours at 37 degrees C. Negative controls were also included. Mean values of the tail lengths established in the samples treated with the leachate stemming from the original dust for 6 and 24 hours, were 15.70 microm and 16.78 microm, respectively, as compared to 12.33 microm found in the control sample. Slight, but significant increase in the tail length was also found with the dust treated with a strong alkaline solution (13.37 microm and 13.60 microm). In case of high heavy metal concentrations (the extract of the original furnace dust), the incubation period was revealed to be of significance as well. The obtained results lead to the conclusion that alkaline comet assay could be used as a rapid, sensitive and low-cost tool when assessing genotoxicity of various waste materials, such as leachates of the electric arc furnace dust.

  12. Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2012-09-01

    Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process.Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting+5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5%bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

  13. Turning waste into valuable resource: potential of electric arc furnace dust as photocatalytic material.

    Science.gov (United States)

    Sapiña, M; Jimenez-Relinque, E; Castellote, M

    2014-10-01

    This paper explores the potential of a hazardous waste of difficult management, electric arc furnace dust (EAFD), as photocatalytic material. Starting from a real waste coming from a Spanish steel factory, chemical, mineralogical, and optical characterizations have been carried out. Direct trials on EAFD and mortar containing this waste have been performed to evaluate its potential as photocatalyst itself and within a cementitious material. The analysis of photocatalytic properties has been done by two different methods: degradation of NO x and degradation of rhodamine (RhB). As a result, it can be said that EAFD exhibited photocatalytic activity for both configurations with UV and visible light, having the mortar enhanced photocatalytic activity for NO x with respect to the EAFD itself. Additionally, in direct trials on the EAFD, it has been able to degrade RhB even in the dark, which has been attributed to transfer of electrons between the adsorbed RhB and the conduction band of some oxides in the dust.

  14. Modeling of zinc solubility in stabilized/solidified electric arc furnace dust.

    Science.gov (United States)

    Fernández-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

    2007-06-18

    Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data.

  15. Chemical, physical, structural and morphological characterization of the electric arc furnace dust

    Energy Technology Data Exchange (ETDEWEB)

    Machado, Janaina G.M.S. [Laboratorio de Siderurgia/LASID, Universidade Federal do Rio Grande do Sul, UFRGS/PPGEM Centro de Tecnologia, AV. Bento Goncalves 9500 CEP, 91501-970 Caixa postal 15021, Porto Alegre, RS (Brazil)]. E-mail: jana@ct.ufrgs.br; Brehm, Feliciane Andrade [Nucleo de Caracterizacao de Materiais/NucMat, Universidade do Vale do Rio dos Sinos, UNISINOS, Sao Leopoldo, RS (Brazil); Moraes, Carlos Alberto Mendes [Nucleo de Caracterizacao de Materiais/NucMat, Universidade do Vale do Rio dos Sinos, UNISINOS, Sao Leopoldo, RS (Brazil); Santos, Carlos Alberto dos [Nucleo de Educacao a Distancia, Universidade Estadual do Rio Grande do Sul, UERGS, Porto Alegre, RS (Brazil); Vilela, Antonio Cezar Faria [Laboratorio de Siderurgia/LASID, Universidade Federal do Rio Grande do Sul, UFRGS/PPGEM Centro de Tecnologia, AV. Bento Goncalves 9500 CEP, 91501-970 Caixa postal 15021, Porto Alegre, RS (Brazil); Cunha, Joao Batista Marimon da [Instituto de Fisica, Universidade Federal do Rio Grande do Sul, UFRGS, Campus do Vale, Porto Alegre, RS (Brazil)

    2006-08-25

    Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Moessbauer spectroscopy. By XRD the following phases were detected: ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, MgFe{sub 2}O{sub 4}, FeCr{sub 2}O {sub 4}, Ca{sub 0.15}Fe{sub 2.85}O{sub 4}, MgO, Mn{sub 3}O{sub 4}, SiO{sub 2} and ZnO. On the other hand, the phases detected by Moessbauer spectroscopy were: ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Ca{sub 0.15}Fe{sub 2.85}O{sub 4} and FeCr{sub 2}O{sub 4}. Magnesium ferrite (MgFe{sub 2}O{sub 4}), observed in the XRD pattern as overlapped peaks, was not identified in the Moessbauer spectroscopy analysis.

  16. CTIF`s contribution to enhance cupola furnace smoke de-dusting; Contribution du CTIF a l`amelioration du depoussierage des fumees de cubilot

    Energy Technology Data Exchange (ETDEWEB)

    Charbonnier, M. [Centre Technique des Industries de la Fonderie (CTIF), 92 - Sevres (France)

    1996-12-31

    Two industrial prototypes for enhancing subsequent smoke dust extraction in cupola furnaces have been developed by the CTIF French Foundry research center: processes involve post-combustion of smokes inside the furnace, which allow for a strong reduction in carbon monoxide emissions and a lower hydrocarbon content, and smoke conditioning by evaporative cooling, which regulates the smoke flow and stimulates filtration condition optimization before de-dusting. Prototypes have been installed in two foundries and results are discussed

  17. FINDING WAYS OF RECYCLING DUST OF ARC STEEL FURNACES AT THE BELARUSIAN METALLURGIC PLANT. PART 3. EXPERIMENTS ON BRIQUETTING OF DUST OFARC STEEL FURNACES

    Directory of Open Access Journals (Sweden)

    A. I. Rozhkov

    2015-01-01

    Full Text Available The article gives an overview of the global experience of recycling dust by briquetting. The advantages and disadvantages of recycling dust with its preliminary briquetting are described. Information about experiments on briquetting of dust generated in different organizations of the Belarusian metallurgy plant with various binders is given. Economic calculations were performed on the basis of technical data obtained during the manufacture of prototypes of briquettes. The results of the calculations showedinexpediency of recycling dust briquetting method because of the low iron content in the dust, high cost of binder and a relatively small rate of ecological tax.

  18. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    Science.gov (United States)

    Laforest, Guylaine; Duchesne, Josée

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL.

  19. Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

    Science.gov (United States)

    Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

    2016-01-01

    In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work.

  20. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  1. Experimental study of the mechanical stabilization of electric arc furnace dust using fluid cement mortars.

    Science.gov (United States)

    Ledesma, E F; Jiménez, J R; Ayuso, J; Fernández, J M; Brito, J de

    2017-03-15

    This article shows the results of an experimental study carried out in order to determine the maximum amount of electric arc furnace dust (EAFD) that can be incorporated into fluid cement-based mortars to produce mechanically stable monolithic blocks. The leaching performance of all mixes was studied in order to classify them according to the EU Council Decision 2003/33/EC. Two mortars were used as reference and three levels of EAFD incorporation were tested in each of the reference mortars. As the incorporation ratio of EAFD/cement increases, the mechanical strength decreases. This is due to the greater EAFD/cement and water/cement ratios, besides the presence of a double-hydrated hydroxide of Ca and Zn (CaZn2(OH)6·2H2O) instead of the portlandite phase (Ca(OH)2) in the mixes made with EAFD, as well as non-hydrated tricalcium silicate. A mass ratio of 2:1 (EAFD: cement-based mortar) can be added maintaining a stable mechanical strength. The mechanical stabilization process also reduced the leaching of metals, although it was not able to reduce the Pb concentration below the limit for hazardous waste. The high amount of EAFD mechanically stabilized in this experimental study can be useful to reduce the storage volume required in hazardous waste landfills.

  2. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  3. Non-isothermal microwave leaching kinetics of zinc removal from basic oxygen furnace dust

    Directory of Open Access Journals (Sweden)

    Slavomír Hredzák

    2010-03-01

    Full Text Available The basic oxygen furnace (BOF dust is a hazardous metallurgical waste generated in the collection of particulate material duringsteel making processes. The occurrence and recovery of metallurgical wastes from steelmaking and iron making processes becomenowadays a great problem, mainly due to the big amount and environmental pollution by heavy metals potential. The research of nonisothermalkinetics by microwave heating was evaluated. Experimental results indicate that the most important factor that strongly affectedmicrowave acid extraction was the microwave power input. It is shown that approximately from 22 to 50°C the process is controlled bydiffusion with a low apparent activation energy value of Ea = 1.15 kJ/mol. With increasing temperature the Arrhenius slope is more steeperwith the apparent activation energy value of Ea = 22.01 kJ/mol, which proves that the microwave leaching process from 50°C is undercontrol by the surface chemical reaction. This indicates that the microwave promotes the mineral solid particle to burst effectively, makes theparticle to expose a fresh surface and strengthens the leaching process.

  4. Method and Mechanisms of Soil Stabilization Using Electric Arc Furnace Dust

    Science.gov (United States)

    Al-Amoudi, Omar S. Baghabra; Al-Homidy, Abdullah A.; Maslehuddin, Mohammed; Saleh, Tawfik A.

    2017-04-01

    This paper reports the method and mechanism for improving the strength of marl and desert sand utilizing electric arc furnace dust (EAFD), an industrial by-product, in lieu of cement or lime. EAFD was used in conjunction with a small quantity (2%) of cement. The mechanical properties and durability characteristics of marl and sand mixed with 2% cement plus 5-, 10-, 20- or 30%-EAFD, by weight of the soil, were evaluated. The soil-cement-EAFD mixtures were used to determine their unconfined compressive strength (UCS), soaked California Bearing Ratio (CBR) and durability. The risk of leaching of toxic heavy metals, such as lead and cadmium, from the stabilized soils to the groundwater was also investigated. The mechanisms of stabilization of the selected soils due to the use of EAFD along with a small quantity of cement are also elucidated. The usage of 20 to 30% EAFD with 2% cement was noted to considerably improve the mechanical properties and durability of both marl and sand.

  5. Characterization of electric arc furnace dust aiming reuse; Caracterizacao da poeira de aciaria eletrica visando o seu reaproveitamento

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, F.F.; Oliveira, E.B.G.; Oliveira, J.R. de, E-mail: fgrillo@ifes.edu.b [Instituto Federal de Ciencia e Tecnologia do Espirito Santo (IFES), Vitoria, ES (Brazil); Telles, V.B.; Tenorio, J.A.S. [Universidade de Sao Paulo (USP), SP (Brazil)

    2010-07-01

    This work aims to study the characterize of steelmaking dust, from the primary refining of steel in Electric Arc Furnace, in order to verify feasibility of reuse through the addition of hot metal in the form of briquette. The techniques used to characterize the dust was chemical analyses, size separation tests, X-ray diffraction analyses (XRD), Scanning Electron Microscopy (SEM). After characterization, was the calculation of reductant considering the complete reduction of iron oxides and then to briquetting. The waste sample is composed essentially of spherical particles and has a very small particle size (85% below 10 {mu}m). The XRD has presented compounds such as ZnFe{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, ZnO e SiO{sub 2}. This work showed that its possible recovery approximately 92% of metal iron from dust generated during steelmaking.This (author)

  6. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD): part I: Characterization and leaching by diluted sulphuric acid.

    Science.gov (United States)

    Oustadakis, P; Tsakiridis, P E; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues.

  7. Long and short-term performance of a stabilized/solidified electric arc furnace dust.

    Science.gov (United States)

    Pereira, C Fernández; Galiano, Y Luna; Rodríguez-Piñero, M A; Parapar, J Vale

    2007-09-30

    The application of class F fly ash, cement and lime to the Stabilization/Solidification (S/S) of electric arc furnace dust containing hazardous metals such as Zn, Pb, Cd, and Cr is described. The aim of the study was to determine the influence of the setting conditions during the S/S treatment and to know the behaviour of an aged solidified and stabilized waste. In order to determine the efficiency attained by the S/S process, USEPA TCLP, and other leaching tests have been accomplished. In addition, the compressive strength of the solidified waste at different times has been determined. In order to study the influence of the environmental conditions in which setting occurs, experiments were carried out with samples of the same composition, under different setting conditions: laboratory environment, stove at a temperature of 40-60 degrees C and setting in a hermetically sealed plastic bag at room temperature. All the samples were subjected to the TCLP test at 28 days, and the metal content of the resulting leachates was analysed. The results show that in some cases the setting conditions of the mixtures have a noticeable influence on the characteristics of the leachate. The evolution with time of some S/S solids, one month after their manufacture and more than 9 years after that has also been evaluated, by means of their leaching behaviour. The results obtained in this work have shown, in all the laboratory cured samples that the leachate pH decrease in the course of time, and consequently the leaching behaviour is in general worse. This could be due to the carbonation of the S/S solid and the subsequent loss of alkalinity.

  8. Determination of zinc speciation in basic oxygen furnace flying dust by chemical extractions and X-ray spectroscopy.

    Science.gov (United States)

    Sammut, M L; Rose, J; Masion, A; Fiani, E; Depoux, M; Ziebel, A; Hazemann, J L; Proux, O; Borschneck, D; Noack, Y

    2008-02-01

    There is a growing concern regarding the environmental and public health risks associated with airborne particulate matter (PM). The basic oxygen furnace is one of the most important atmospheric dust sources of the steel manufacturing process. It emits dust enriched in heavy metal such as Zn, which is assumed to contribute to the toxic potential of atmospheric PM. Dust collected before and after the filtration system was analyzed to determine Zn speciation. To this end, a variety of analytical tools were used and a sequential extraction protocol has been specifically developed for iron and steel dust. The Zn speciation results obtained by EXAFS and sequential extraction were in excellent agreement. Before filtration, the speciation of Zn in BOF was 43% ZnFe(2)O(4), 23% ZnCO(3) and 16% ZnO. The same species were detected after filtration with different proportions. BOF dust after filtration contains more soluble Zn phases which may play a role in the toxic effects of the emissions.

  9. Extraction of Nanostructured Metal Oxides from the Furnace Dust for the Realization of Low Cost Solar Applications

    Science.gov (United States)

    Girisun, T. C. Sabari; Babeela, C.; Vidhya, V.

    This article reports the simple one step process for the extraction of nanostructured metal oxides from the industrial waste (EOFD) for the realization of low cost solar applications. By hydrothermal technique with NaOH and H2SO4, valuable metals were obtained in the form of metal oxides. The identification of compounds and structural characterization were carried out through XRD and SEM analysis. Thus the metal oxides derived could be helpful to reduce the burden on the environment from the electric oil furnace dust, increase the development of the source nano material and reduce the cost of raw materials for solar cell applications.

  10. Innovative Concept for the Recovery of Silver and Indium by a Combined Treatment of Jarosite and Electric Arc Furnace Dust

    Science.gov (United States)

    Wegscheider, S.; Steinlechner, S.; Leuchtenmüller, M.

    2016-11-01

    Industrial wastes such as slags, dust, or precipitation residues contain significant amounts of valuable metals like zinc, lead, and copper as well as precious metals like silver and indium. Nevertheless, a lot of these waste materials are not recycled, and therefore, many valuable metals end up being sent to landfills. Because of harmful components in the waste, it is often necessary to send it to specialized landfills for hazardous wastes, which leads to environmental problems as well as additional costs. Consequently, the recovery of the valuable metals from the residues represents a sensible task to decrease the negative impact on the environment and to reduce costs for maintaining a landfill. In addition, recycling helps to decrease the dependency from primary resources. The present study deals with the behavior of different metals in a pyro-metallurgical treatment for a mixture of jarosite and electric arc furnace dust with a special focus on indium and silver.

  11. Innovative Concept for the Recovery of Silver and Indium by a Combined Treatment of Jarosite and Electric Arc Furnace Dust

    Science.gov (United States)

    Wegscheider, S.; Steinlechner, S.; Leuchtenmüller, M.

    2017-02-01

    Industrial wastes such as slags, dust, or precipitation residues contain significant amounts of valuable metals like zinc, lead, and copper as well as precious metals like silver and indium. Nevertheless, a lot of these waste materials are not recycled, and therefore, many valuable metals end up being sent to landfills. Because of harmful components in the waste, it is often necessary to send it to specialized landfills for hazardous wastes, which leads to environmental problems as well as additional costs. Consequently, the recovery of the valuable metals from the residues represents a sensible task to decrease the negative impact on the environment and to reduce costs for maintaining a landfill. In addition, recycling helps to decrease the dependency from primary resources. The present study deals with the behavior of different metals in a pyro-metallurgical treatment for a mixture of jarosite and electric arc furnace dust with a special focus on indium and silver.

  12. A New Kind of Eco-Cement Made of Cement Kiln Dust and Granular Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A research project was conducted to manufacture eco-cement for sustainable development using cement kiln dust( CKD ) and granular blast furnace slag( GBFS ).In the project, the burning process and mineral compositions of CKD clinker were investigated.Dife rent mineralizers such as CaSO4 and CaF2 , sulfur and alkali content were considered.The strength of CKD and GBFS eco-cement were evaluated.The results indicate the CKD clinker can not only form ordinary cement clinker minerals such as C3 S, C2 S and C4 AF, but also form strength to the Portland cement grade 32.5 when blend proportion is properly applied.

  13. Investigation of possibility for stabilization and valorization of electric ARC furnace dust and glass from electronic waste

    Directory of Open Access Journals (Sweden)

    Ranitović M.

    2014-01-01

    Full Text Available This paper presents investigation of possibility for electric arc furnace dust (EAFD and electronic waste (e-waste valorization trough stabilization process, in order to achieve concurrent management of these two serious ecological problems. EAFD is an ineviTab. waste material coming from the electric arc furnace steel production process, classified as a hazardous waste. Furthermore, it is well known that residual materials generated in the ewaste recycling process, like LCD (Liquid crystal displays waste glass, are not suiTab. for landfill or incineration. In this study, these two materials were used for investigation of possibility for their valorization in ceramic industry. Thus, an innovative synergy of waste streams from metallurgical and e-waste recycling industry is presented. Investigation included a complex characterization of raw materials and their mixtures, using chemical methods, optical microscopy, scanning electron microscopy, as well as methods for determining the physical and mechanical properties. Based on these results, it was found that material suiTab. for use in ceramics industry as a partial substituent of quartzite and fluxing components can be produced. Besides solving the environmental problem related to EAFD and LCD disposal, by replacement of raw materials certain economic effects can be achieved. [Projekat Ministarstva nauke Republike Srbije, br. 34033

  14. A two-stage metal valorisation process from electric arc furnace dust (EAFD

    Directory of Open Access Journals (Sweden)

    H. Issa

    2016-04-01

    Full Text Available This paper demonstrates possibility of separate zinc and lead recovery from coal composite pellets, composed of EAFD with other synergetic iron-bearing wastes and by-products (mill scale, pyrite-cinder, magnetite concentrate, through a two-stage process. The results show that in the first, low temp erature stage performed in electro-resistant furnace, removal of lead is enabled due to presence of chlorides in the system. In the second stage, performed at higher temperatures in Direct Current (DC plasma furnace, valorisation of zinc is conducted. Using this process, several final products were obtained, including a higher purity zinc oxide, which, by its properties, corresponds washed Waelz oxide.

  15. Investigations of co-combustion of plastics in a coal dust furnace; Untersuchungen zur Mitverbrennung von Kunststoffen in einer Kohlestaubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, T.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD); Christill, M.; Kicherer, A.; Seifert, H. [BASF AG, Verfahrenstechnik-ZET/EH-L544, Ludwigshafen am Rhein (Germany)

    1996-12-31

    In a cooperation project of the Institute of Process Engineering and Power Plant TEchnology (IVD) at the University of Stuttgart and the BASF AG, investigations of co-combustion of plastic material in a coal dust furnace were carried out. The central question of the research work was the ignition and burnout of the particles in dependence of the residence time in the hot part of the furnace. Particle sizes were varied with the aim to define the largest possible particle size in order to minimize the cost of fuel preparation by grinding. On the other hand, tests were made with pure materials and synthetic mixtures of these in order to characterize the influence of different types of plastic. The investigations showed that plastics are suited as fuels for coal dust furnaces, and that the cost of fuel preparation can be reduced to an acceptable level. With polyethylene, which is difficult to ignite, an upper particle size limit of 1.25 to 1.5 mm was reached in the IVD test stand. In industrial applications with a different burner arrangement, even better results may be expected. (orig/AKB) [Deutsch] In einer Zusammenarbeit zwischen dem Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart und der BASF AG wurden Versuche zur Coverbrennung von Kunststoffen in einer Kohlenstaubfeuerung durchgefuehrt. Im Mittelpunkt der Untersuchungen standen Zuendung und Abbrand der Kunststoffpartikel in Abhaengigkeit von der Verweilzeit im heissen Bereich der Brennkanner. Variiert wurden hierzu zum einen die Partikelgroessen mit dem Ziel, den Aufbereitungsaufwand durch Zerkleinerung zu minimieren. Zur Charakterisierung der Einfluesse verschiedener Kunststoffarten wurden die Versuche mit unterschiedlichen Reinkunststoffen und synthetischen Mischungen durchgefuehrt. Die Versuche zeigen, dass sich Kunststoffe mit vertretbarem Mahlaufwand in der Staubfeuerung einsetzen lassen. Am Beispiel des Polyethylen, eines der thermogravimetrischen Analyse nach relativ

  16. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  17. Physicochemical properties of the zinc-containing dusts of electric furnace steelmaking

    Science.gov (United States)

    Korneev, V. P.; Sirotinkin, V. P.; Petrakova, N. V.; Dyubanov, V. G.; Leont'ev, L. I.

    2013-07-01

    The properties of the dusts of electric-arc melting in the Severstal' metallurgical works are studied by X-ray diffraction, Mössbauer spectroscopy, and electron microscopy. The elemental compositions of dust particles of various sizes are determined, and the complex structural composition of iron-containing oxide phases is revealed. It is shown that, in these systems, the carbon reduction of zinc from zincite is possible in the solid state in the temperature range 600-1000°C. In this case, zinc passes into a gaseous phase and iron oxides are reduced to form metallic iron.

  18. Application of alkaline solid residue of electric arc furnace dust for neutralization/purification of electroplating wastewaters.

    Science.gov (United States)

    Elez, Loris; Orescanin, Visnja; Sofilic, Tahir; Mikulic, Nenad; Ruk, Damir

    2008-10-01

    The purpose of this work was development of an appropriate procedure for the neutralization/purification of electroplating wastewater (EWW) with alkaline solid residue (ASR) by-product of the alkaline extraction of zinc and lead from electric arc furnace dust (EAFD). Removal efficiency of ASR at optimum purification conditions (pH 8 and mixing time; 20 minutes) for the elements Pb, Cr (VI), Cr (III), Fe, Ni, Cu and Zn were 94.92%, 97.58%, 99.59%, 99.48%, 97.25% and 99.97%, respectively. The concentrations of all elements in the purified wastewater were significantly lower in relation to the upper permissible limit for wastewaters suitable for discharge into the environment. The remaining waste mud was regenerated in the strong alkaline medium and successfully applied once again for the neutralization/purification of EWW. Removal efficiencies of heavy metals accomplished with regenerated waste mud were comparable to these achieved by original ASR. Elemental concentrations in the leachates of the waste mud were in accordance with regulated values.

  19. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD). Part II: Downstream processing and zinc recovery by electrowinning.

    Science.gov (United States)

    Tsakiridis, P E; Oustadakis, P; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The characterization and the agitation leaching of electric arc furnace dust (EAFD) by diluted sulphuric acid have been studied in Part I, as a separate article. The aim of the present research work (Part II) is the development of a purification process of the leach liquor for the recovery of high-purity zinc by electrowinning. The proposed hydrometallurgical process consists of the following four (4) unit operations: (1) Removal of iron as easily filterable crystalline basic sulphate salt of the jarosite type, at atmospheric pressure, by chemical precipitation at pH: 3.5 and 95 degrees C. (2) Zinc solvent extraction by Cyanex 272 at pH: 3.5, T: 40 degrees C, with 25% extractant concentration. (3) Stripping of the loaded organic phase by zinc spent electrolyte (62.5 g/L Zn(2+)) at T: 40 degrees C with diluted H(2)SO(4) (3 mol/L). (4) Zinc electrowinning from sulphate solutions (at 38 degrees C) using Al as cathode and Pb as anode. The acidity of the electrolyte was fixed at 180 g/L H(2)SO(4), while the current density was kept constant at 500 A/m(2).

  20. Inertization of pyrite cinders and co-inertization with electric arc furnace flue dusts by pyroconsolidation at solid state.

    Science.gov (United States)

    Viñals, J; Balart, M J; Roca, A

    2002-01-01

    The viability of a pyroconsolidation process to render pyrite cinders inert and to co-inert pyrite cinders with a hazardous polymetallic residue such as electric arc furnace flue dusts (EAF) containing Pb, Cu, Zn, As, Cr, Ni and Mo were investigated. The effects of pyroconsolidation temperature (800-1200 degrees C), milling pyrite cinders and additions of both CaO and EAF on the resulting microstructure of the pellets were determined. The microstructural changes were then compared with the results of the standard leaching tests. Full inertization of pyrite cinders was achieved after milling to < 100 micron followed by a pelletization and pyroconsolidation process at a temperature of 1200 degrees C. This process also allows co-inertization of pyrite cinders with controlled additions of EAF (up to approximately to 10%). Following pyroconsolidation at 1200 degrees C, the metallic elements were inert components in the four main phases: traces of Cr in hematite; Cr, Cu, Zn and Ni in spinel-phase; traces of Cr and Zn in calcium ferrites; and Pb and traces of Cu, Zn and Ba in K-Ca-Al-Fe glassy silicate.

  1. Citotoxicity status of electroplating wastewater prior/after neutralization/purification with alkaline solid residue of electric arc furnace dust.

    Science.gov (United States)

    Orescanin, Visnja; Kopjar, Nevenka; Durgo, Ksenija; Elez, Loris; Gustek, Stefica Findri; Colic, Jasna Franekic

    2009-02-15

    Toxicological safety of new procedure for the neutralisation/purification of wastewater originated from zinc plating facility was investigated. Wastewater was treated with alkaline solid residue-by-product of zinc recovery from electric arc furnace dust. For determination of cytotoxic potential of untreated and purified wastewater MTT test on HEp2 (human laryngeal carcinoma) and HeLa (human cervical carcinoma) cells lines and alkaline comet assay on human leukocytes were used. Then 100% of the sample as well as different dilutions were tested. Compared to negative control 100, 75 and 50% of the sample of untreated wastewater significantly decreased survival of both HEp2 and HeLa cell lines. In the presence of undiluted sample survival percentage of HeLa and HEp2 cells were only 2.3 and 0.3% respectively. Only undiluted purified wastewater showed slight but insignificant decrease of the survival of both cell lines. Even 0.5% of the sample of original electroplating wastewater exhibited significantly higher value of all comet assay parameters compared to negative control. There was no significant difference between negative control and purified wastewater for any of comet assay parameters. Significantly lower level of primary DNA damage recorded after treatment with purified water, even comparable with negative control, confirmed effectiveness of the purification process.

  2. Utilization of Electric Arc Furnace Dust as raw material for the production of ceramic and concrete building products.

    Science.gov (United States)

    Sikalidis, Constantine; Mitrakas, Manassis

    2006-01-01

    The up to 20 wt% addition of the Electric Arc Furnace Dust (EAFD) hazardous waste on the properties of extruded clay-based ceramic building products fired at various temperatures (850 to 1050 degrees C), as well as of dolomite-concrete products was investigated. Chemical, mineralogical and particle size distribution analyses were performed in order to characterize the used EAFD. The results showed that the ceramic specimens prepared had water absorption, firing shrinkage, apparent density, mechanical strength, colour and leaching behaviour within accepted limits. Addition of 7.5 to 15 wt% EAFD presented improved properties, while 20 wt% seems to be the upper limit. Dolomite-concrete specimens were prepared by vibration and press-forming of mixtures containing cement, sand, dolomite, EAFD and water. Modulus of rupture values were significantly increased by the addition of EAFD. The leaching tests showed stabilization of all toxic metals within the sintered ceramic structure, while the leaching behaviour of lead in dolomite-concrete products needs further detailed study.

  3. Stabilization and solidification of electric arc furnace dust originating from steel industry by using low grade MgO

    Directory of Open Access Journals (Sweden)

    Bayraktar Ahmet Can

    2015-12-01

    Full Text Available In this study, solidification/stabilization (S/S of electric arc furnace dust (EAFD which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.

  4. Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

    Energy Technology Data Exchange (ETDEWEB)

    Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

    2010-07-01

    The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

  5. A numerical study of pulverized coal ignition by means of plasma torches in air-coal dust mixture ducts of utility boiler furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Belosevic, S.; Sijercic, M.; Stefanovic, P. [Institute for Nuclear Science Vinca, Belgrade (Serbia)

    2008-04-15

    Paper presents selected results of numerical simulation of processes in air-coal dust mixture duct of pulverized coal utility boiler furnace with plasma-system for pulverized coal ignition and combustion stabilization. Application of the system in utility boiler furnaces promises to achieve important savings compared with the use of heavy oil burners. Plasma torches are built in air-coal dust mixture ducts between coal mills and burners. Calculations have been performed for one of rectangular air-coal dust mixture ducts with two opposite plasma torches, used in 210 MWe utility boiler firing pulverized Serbian lignite. The simulations are based on a three-dimensional mathematical model of mass, momentum and heat transfer in reacting turbulent gas-particle flow, specially developed for the purpose. Characteristics of processes in the duct are analyzed in the paper, with respect to the numerical results. The plasma-system thermal effect is discussed as well, regarding corresponding savings of liquid fuel. It has been emphasized that numerical simulation of the processes can be applied in optimization of pulverized coal ignition and combustion stabilization and enables efficient and cost-effective scaling-up procedure from laboratory to industrial scale.

  6. Chemical characterization of dust particles recovered from bag filters of electric arc furnaces for steelmaking: some factors influencing the formation of hexachlorobenzene.

    Science.gov (United States)

    Tsubouchi, Naoto; Hashimoto, Hiroyuki; Ohtaka, Noriaki; Ohtsuka, Yasuo

    2010-11-15

    To make clear some factors controlling the formation of hexachlorobenzene (HCB) in the process of electric arc furnace (EAF) steelmaking, six dust samples recovered from different bag filters in commercial EAF steelmaking plants have been characterized with XRD, SEM-EPMA, XPS and temperature-programmed desorption (TPD) techniques. These dust samples contain 1.9-8.0 mass% of chlorine element, and the XPS and TPD measurements exhibit that the Cl is enriched at the dust surface and composed of the inorganic and organic functionalities, part of the Cl being evolved as HCl in the temperature region of flue gas treatment. All of the samples also include 2.1-6.4 mass% of carbon element, and some of the C can release CO(2) in the TPD up to 300°C to form active carbon sites. The number is related closely to HCB concentration of each dust. Further, it is suggested that the Zn present in the samples consists of ZnFe(2)O(4), ZnO and surface ZnCO(3), and the dust with a larger content of the ZnCO(3) has a higher concentration of HCB. It is possible that HCB formation occurs via gas-solid-solid interactions among gaseous Cl-containing compounds in flue gas, active carbon sites and surface Zn-species produced in exhaust ducts and bag filters.

  7. Extraction of Zinc from Electric Arc Furnace Dust by Alkaline Leaching Followed by Fusion of the Leaching Residue with Caustic Soda

    Institute of Scientific and Technical Information of China (English)

    赵由才; R.Stanforth

    2004-01-01

    Extractability of zinc from two types of electric arc furnace (EAF) dusts containing 24.8% and 16.8% of zinc respectively (denoted as Sample A and Sample B) were tested using direct alkaline leaching followed by fusion of the resulting leaching residues with caustic soda. The experimental results show that the extraction of zinc is heavily dependent on the contents of iron in the dusts. The higher iron content, the lower extraction of zinc is obtained. 53% and 38% of zinc can be extracted when both dusts were directly contacted with 5mol·L-1 NaOH solution for 42h. The remaining zinc left in the leaching residues, which supposed to be present as zinc ferrites, can be further leached when the residues were fused with caustic soda. Quantitative extraction of zinc can be obtained from the leaching residue of Sample A while only 85% from Sample B. The extractability of zinc from dusts wit hvarious contents of iron is compared. The production flowsheet for zinc from the dusts using the process proposed is discussed.

  8. Simplified identification of critical dust emissions from wood furnaces (Delta-p-Method); Vereinfachte Feststellung von Staub-Grenzwertueberschreitungen (Delta-p-Methode)

    Energy Technology Data Exchange (ETDEWEB)

    Hartmann, H.; Rossmann, P. [Technologie- und Foerderzentrum (TFZ), Straubing (Germany); Ester, S. [Woehler MGKG GmbH, Bad Wuennenberg (Germany); Wazula, H. [Landesinnungsverband fuer das Bayerische Kaminkehrerhandwerk, Muenchen (Germany); Schmoeckel, G. [Bayerisches Landesamt fuer Umweltschutz LfU, Augsburg (Germany)

    2004-07-01

    Recurrent dust emission measurements from domestic wood boilers are laborious and time consuming as they require an additional laboratory determination by reweighing the filters after the flue gas sampling on the site. Therefore the conventional determination method for dust emissions was combined with an additional rapid testing feature which promises an immediate identification of any dust emission boundary exceedance. In this method the accumulating filter pollution during a 15 minute flue gas sampling period is reflected by an increase of the pressure drop over the filter while the volume flow is kept constant (Delta-p-method). In a series of 137 trials on a test stand this correlation between pressure drop and dust emissions was proved. From subsequent field trials with 363 measurements an optimum threshold value for the pressure drop was identified: At a pressure drop of 24 hPa only 47% of all measurements would still require a subsequent gravimetric evaluation of the loaded filter. This means that under realistic conditions an immediate reporting of the measuring result on the site would be possible in the majority of all cases (53%), identifying the furnace as 'dust proof'. In only 3.7% of all such reports this would prove false. (orig.)

  9. Hydrometallurgical recovery of zinc and lead from electric arc furnace dust using mononitrilotriacetate anion and hexahydrated ferric chloride.

    Science.gov (United States)

    Leclerc, Nathalie; Meux, Eric; Lecuire, Jean Marie

    2002-04-26

    The purpose of this work was to study the feasibility at laboratory-scale of a new hydrometallurgical process for treating electric arc furnace dusts (EAFD). The proposed process is intended to extract zinc and lead from EAFD without destroying the iron oxides matrix. So, this material can be recycled by the steel industry. Independently of the origin of the samples, major mineralogical forms present in these wastes are Fe3O4, ZnO, ZnFe2O4 and PbOHCl. The proposed process consists of a hydrometallurgical treatment of wastes based on selective leaching of zinc and lead. Initially, a leaching is carried out utilizing a chelating agent, nitrilotriacetate anion (NTA3-), as the protonated form HNTA2-. Treatment of five EAFD samples for an hour at room temperature with a molar solution of reagent results in total leaching of the ZnO. In all cases the solubilized iron does not exceed 3 wt.%. The recovery of zinc and lead is performed by precipitation of metallic sulfides with a solution of Na2S4 sodium tetrasulfide 2M. These metallic sulfides can be used as metallurgical raw materials and the chelating reagent can be reused in the process after pH adjustment. The results of the normalized leaching test AFNOR X31-210 conducted on the leaching residues, shows that all the samples meet acceptance thresholds for hazardous wastes landfill. However, the residues contain a considerable amount of zinc as ZnFe2O4. The extraction of the zinc element requires the destruction of the ferrite structure. In this process, ZnFe2O4 is treated by FeCl3.6H2O. The reaction consists in a particle O2-/Cl- exchange allowing the recovery of zinc as ZnCl2 and iron as hematite Fe2O3. The separation of these products is accomplished by simple aqueous leaching. All of the zinc is extracted in a 8h treatment at 150 degrees C with a molar ratio FeCl3.6H2O/ZnFe2O4 equal to 10. Ultimate solid residues, which have been concentrated in iron, can be oriented towards the steel industry.

  10. Use of pyrolysis gases from biogenic fuels as reductionfuels in coal dust furnaces; Einsatz von Pyrolysegasen aus biogenen Brennstoffen als Reduktionsbrennstoff in Kohlestaubfeuerungen

    Energy Technology Data Exchange (ETDEWEB)

    Ruediger, H.; Greul, U.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion of refuse-derived fuels in the form of pyrolysis gases, with coal as primary fuel, has advantages in terms of fuel ash separation and nitric oxide emissions. Biomass or sewage sludge is degassed in a pyrolysis reactor, and the gas is used as secondary fuel in a coal dust furnace. The authors investigated the influence of reaction temperature, fuel moisture and reaction atmosphere in the pyrolysis stage on the product fractions gas, tar, and residual fuel, as well as the suitability of the resulting pyrolysis gas as secondary fuel in a coal dust furnace for the purpose of reducing nitric oxide emissions. (orig) [Deutsch] Ein am IVD betriebenes Konzept der Mitverbrennung von Brennstoffen in Form von Pyrolysegasen bietet Vorteile bezueglich der Trennung der Brennstoffaschen und Stickoxidemissionen bei der Feuerung des Primaerbrennstoffes Steinkohle. Biomasse oder Klaerschlamm wird hierbei in einem Pyrolysereaktor engast und gasfoermig als Sekundaerbrennstoff in einer Kohlenstaubfeuerung eingesetzt. Untersuchungsschwerpunkte in der Pyrolysestufe des Prozesses waren die Einfluesse von Reaktionstemperatur, Brennstofffeuchte und Reaktionsatmosphaere auf die Produktfraktionen Gas, Teer und Restbrennstoff sowie die Eignung des erzeugten Pyrolysegases als Sekundaerbrennstoff in einer Kohlenstaubfeuerung zur Senkung derKohlendioxidemissione. (orig)

  11. Numerical simulation of the direct reduction of pellets in a rotary hearth furnace for zinc-containing metallurgical dust treatment

    Science.gov (United States)

    Wu, Yu-liang; Jiang, Ze-yi; Zhang, Xin-xin; Wang, Peng; She, Xue-feng

    2013-07-01

    A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300°C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.

  12. 高炉出铁场除尘方案研究%Study on Dust Removal Scenario of Iron Tapping Field of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    陶锋勇; 石峻

    2014-01-01

    The iron tapping ifeld of blast furnace workshop of a certain iron and steel work generates a great lot smoke and dusts with high concentration in its production course, causing serious pol ution of atmospheric environment and circumjacent environment and at the same time harming the employee’ health. In accordance with the analysis of technology system of dust removal and ventilation status in the whole iron tapping ifeld and the actual application, the paper sums up the dust removal program of the system that adapts to the ifeld.%某钢铁企业高炉炼铁车间的出铁场在生产过程中产生大量高浓度的烟尘,对厂区的大气环境及周边的环境造成严重污染,同时直接危害了职工的身体健康。通过对整个出铁场除尘工艺系统及通风状况的分析及实际应用情况,总结出了适合该场合的系统除尘方案。

  13. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-01-01

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production. PMID:28811427

  14. Research on Zinc Extraction with Electric Arc Furnace Dust%电弧炉烟尘湿法提锌研究

    Institute of Scientific and Technical Information of China (English)

    罗伟; 徐政; 张寒霜; 杨丽梅; 李岩

    2011-01-01

    The electric are furnace dust in Jiangsu Sugang Group contains Zn content of 15.4% and is mainly embedded in zinc ferrite. Results of the leaching tests on this dust showed that only 34.0% of zinc was extracted when sodium hydroxide as lixiviant in alkaline leaching. And about 98.7% of zinc was leached out with sulphuric acid as lixiviant under the experimental conditions of stirring at 420 r/min, 200 g/L of H2SO4 , reaction temperature 90 ℃, liquid to solid ratio 10:1 and reaction time 2 h.%江苏苏钢集团电弧炉炼钢烟尘含锌15.4%,并主要分布在铁酸锌中.对该炼钢烟尘进行浸出试验,结果表明:以氢氧化钠为浸出剂进行碱性浸出时,锌的浸出率仅为34.0%;以硫酸为浸出剂进行酸性浸出时,在搅拌转速为420 r/min,硫酸浓度为200 g/L,液固比为10:1,反应温度为90 ℃,浸出时间为2 h的条件下,锌的浸出率达到98.7%.

  15. A study on reduction of copper slag from the flash furnace with the use of anthracite dust

    Directory of Open Access Journals (Sweden)

    G. Siwiec

    2014-07-01

    Full Text Available In the paper, results of a study on reduction of blister copper flash smelting slag with the use of anthracite dust are presented. The material, following proper preparation, can be used for slag processing as a substitute for currently applied coke breeze.

  16. 钢铁厂含锌尘泥转底炉炼铁工艺设计研究%Zinc Dust and Mud Rotary Hearth Furnace Ironmaking Process Design of Steel Plant

    Institute of Scientific and Technical Information of China (English)

    欧阳龙

    2015-01-01

    因为环保和市场的需要,转底炉处理钢铁厂含铁尘泥及废弃物技术正在国内呈现出蓬勃的生命力。目前,国内已有多条转底炉直接还原生产线投入运行,转底炉技术能直接利用废弃粉尘中的碳还原氧化铁和氧化锌,金属化率达到70%,脱锌率达到80%,有效的解决了钢铁企业含锌粉尘的回收和利用。%Because of the need for environmental protection and market , furnace steel plant iron dust and waste technology is now full of vitality to the end .At present , there are a number of rotary hearth furnace direct reduction production line put into operation , the rotary hearth furnace technology can directly use the waste dust in carbon reduction of iron oxide and Zinc Oxide, metallization rate reached 70%, zinc removal rate reached 80%, effective solution containing zinc dust recov-ery and utilization of iron and steel enterprises .

  17. On the distribution and bonding environment of Zn and Fe in glasses containing electric arc furnace dust: a mu-XAFS and mu-XRF study.

    Science.gov (United States)

    Pinakidou, F; Katsikini, M; Paloura, E C; Kavouras, P; Kehagias, Th; Komninou, Ph; Karakostas, Th; Erko, A

    2007-04-02

    We apply synchrotron radiation assisted X-ray fluorescence (SR-XRF), SR-XRF mapping as well as micro- and conventional X-ray absorption fine structure (mu-XAFS and XAFS) spectroscopies in order to study the bonding environment of Fe and Zn in vitrified samples that contain electric arc furnace dust from metal processing industries. The samples are studied in the as-cast state as well as after annealing at 900 degrees C. The SR-XRF results demonstrate that annealing does not induce any significant changes in the distribution of either Fe or Zn, in both the as-cast and annealed glasses. The mu-XAFS spectra recorded at the Fe-K and Zn-K edges reveal that the structural role of both Fe and Zn remains unaffected by the annealing procedure. More specifically, Fe forms both FeO(6) and FeO(4) polyhedra, i.e. acts as an intermediate oxide while Zn occupies tetrahedral sites.

  18. Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

    Energy Technology Data Exchange (ETDEWEB)

    Siegle, V.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

    1996-12-31

    Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

  19. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions.

  20. Determinations of Sb and Mo in Cairo's dust using high-resolution continuum source graphite furnace atomic absorption spectrometry and direct solid sample analysis

    Science.gov (United States)

    Shaltout, Abdallah A.; Welz, Bernhard; Castilho, Ivan N. B.

    2013-12-01

    The present work describes the determination of Sb and Mo in dust deposited on tree leaves using direct solid sample analysis. Nineteen air particulate samples were collected from different districts of Cairo and surrounding cities. Since some samples have been taken from places less exposed to the pollution factors, the present study allows the comparison of air quality between high and low polluted areas. High-resolution continuum source graphite furnace atomic absorption spectrometry has been investigated, using direct solid sample analysis. The optimum pyrolysis and atomization temperatures for Sb were found to be 800 °C and 1900 °C, and 1200 °C and 2650 °C, respectively for Mo. The limits of detection and quantification for both, Sb and Mo, were 15 μg g-1 and 50 ng g-1, respectively. The characteristic mass at was found to be m0 = 38 pg for Sb (217.582 nm) and m0 = 28 pg for Mo (313.259 nm). The results obtained for three certified reference materials of urban particulate matter confirmed the validity of the investigated method. The content of Sb varied between 213 ± 1.3 μg g-1 and 1117 ± 230 μg g-1 with an average of 667 ± 339 μg g-1. On the other hand, the Mo content varied from 113 ± 2.3 μg g-1 to 361 ± 51 μg g-1 and its average value equals 190 ± 62 μg g-1.

  1. 煤粉添加高炉除尘灰混合燃烧特性及动力学研究%Combustion Characteristics and Kinetics of Blast Furnace Dust and Coal Blends

    Institute of Scientific and Technical Information of China (English)

    常健; 苏步新; 张建良; 胡正文; 孔德文; 王广伟

    2012-01-01

    Combustion characteristics and kinetic parameters of blast furnace dust and coal blends using non-isothermal combustion method were studied by thermo-gravimetric balance. The combustion characteristic parameters of samples in different ratios, such as ignition temperature, peak temperature at the maximum weight loss rate, burnout temperature and the maximum combustion rate, were studied by thermo-gravimetric analysis, and the kinetic parameters such as activation energy Ea and frequency factor A were also investigated. The experimental results showed that Ea and A both decreased with increasing of blast furnace dust content in the blend, and the "kinetic compensation effect" existed in the two parameters. Ea decreased in the first and second stages of combustion of blast fumace dust and coal blends, but the influential degree changed largely for different coals. The calculation results of Ea showed that the blast furnace dust could improve the ignition property of coal, moreover there existed a synergistic effect in the combustion of blast furnace dust and coal blends, with the best property of 5% blending.%利用热重分析天平,采用非等温燃烧方法对除尘灰与2种煤粉的混合试样的燃烧特性及其反应动力学参数进行了实验研究.考察了不同配比的混合试样的着火温度、燃烧速率最大时温度、燃尽温度和最大燃烧速率等燃烧特征参数,计算了反应的动力学参数活化能Ea和指前因子A.结果表明,两参数均随混煤中除尘灰比例的增加而降低,存在“动力学补偿效应”.煤中掺入除尘灰后,试样燃烧的第一和第二阶段的Ea均呈现下降规律,但对不同煤粉影响效果程度有较大差别.Ea的计算表明,除尘灰的存在有助于改善煤的着火性能,对煤的燃烧有催化促进作用,且5%为最佳掺混比例.

  2. 1750m3高炉煤气除尘改造及TRT发电技术的应用%De-dusting System Improvement and TRT Technology Application on the 1750m3 Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    曹海刚; 许强

    2012-01-01

    介绍了济钢2座1750m3高炉煤气湿法改干法涂尘及TRT发电的主体设备、主要技术参数及取得的经济效益。%On the two 1750m3 blast furnaces of Jinan Iron and Steel Co., the wet BFG de-ducting system is replaced with the dry de-dusting system and the TRT generation unit is installed. These equipment and their technical data and economic benefits are presented.

  3. Failure Diagnosis and Proposals of Certain Foundry Medium Induction Furnace Dust Removal System%某铸造厂中频感应电炉除尘系统运行故障诊断与建议

    Institute of Scientific and Technical Information of China (English)

    秦洪建; 刘统洲; 刘新江

    2012-01-01

    中频感应电炉在铸造生产中产生的烟尘粒径小、分散性大,治理难度较大.本文主要通过对某铸造厂中频感应电炉除尘系统除尘管路、除尘器及风机的实测和分析,找到其故障原因、提出改进方法,并给出运行、节能建议,对于铸造车间中频感应电炉通风除尘设计和现场管理具有一定的借鉴意义.%Measuring and analysis on dust removal system piping, filter and fan of a medium frequency induction furnace of an iron foundry have found out the reasons of the malfunction, give an improved method and the running, energy-saving recommendations which has referential significance for medium frequency induction furnace dust removal system design and field management.

  4. 硅铁除尘系统中螺旋输灰机构参数的选择%SELECTION OF PARAMETERS OF SCREW CONVEYOR IN BAG HOUSE DUST COLLECTOR IN FeSi FURNACE

    Institute of Scientific and Technical Information of China (English)

    卢鹏翔

    2001-01-01

    The screw conveyor was adopted in bag house dust collector in 12.5MVA FeSi furnace,and its parameters were calculated and selected.The practice showed that the screw conveyor runned well,the service effect was good.%12.5MVA硅铁炉布袋反吸烟气净化系统中采用了螺旋输灰机构,并对输灰机构的参数进行了计算和选择。经生产中使用,螺旋输灰机运行良好,取得了较好的使用效果。

  5. 烟气余热回收装置在铝熔保炉除尘系统中的应用%Application of Flue Gas Waste Heat Recovery Unit in Dust Removal System of Aluminum Melting and Holding Furnace

    Institute of Scientific and Technical Information of China (English)

    樊振国

    2016-01-01

    The paper described the necessity and technical requirements of application of flue gas waste heat recovery unit in dust removal system for aluminum melting and holding furnace;it presented critical technology issues needed to be resolved in dust removal system when using flue gas waste heat recovery unit with specific process scheme;it highlighted comparative analysis of economic and social benefits based on case studies.%文章阐述了在铝熔保炉除尘系统中应用烟气余热回收装置的必要性和技术要求;结合余热回收除尘系统工艺方案的设计,给出了烟气余热回收设备在除尘系统中使用时需要解决的关键技术;通过工程实例对比分析除尘系统中应用烟气余热回收设备的经济和社会环境效益。

  6. Plant uptake and geochemical phase distribution of Cd, Pb and Zn from soils after application of baghouse dust from the electric arc furnace production of steel

    Energy Technology Data Exchange (ETDEWEB)

    Rule, J.H. [Old Dominion Univ., Norfolk, VA (United States). Dept. of Chemistry and Biochemistry; Adriano, D.C. [Georgia Univ., Savannah River Ecology Laboratory, Aiken (United States)

    1997-12-31

    The objectives of this study are to determine the uptake of Cd, Pb and Zn from two soils (silt loam and sandy loam) by the common dandelion, Taraxacum officinale Weber, and ragweed, Ambrosia artemisiifolia L., after application of varying rates of flue dust, to determine the geochemical phase distribution of Cd, Pb and Zn of treated soils, to examine the effect of pH on the phase distribution and plant uptake and to measure the correlation between plant uptake and metals in the geochemical phases. Carbonate, including metal hydroxides, was the major geochemical phase for the metals in the flue dust and treated soils. Especially for the plants grown on the silt loam, yield decreased dramatically as flue dust treatment rate increased and a significant pH effect was observed. Plant uptake of the metals increased with increasing treatment level but the pattern of uptake varied with the element and plant species. Concentrations of the metals were generally greater in plant roots than leaves or stems. Due to very low biomass at high treatment levels, neither species seems to have potential for stabilization of highly contaminated soils but further studies are warranted on the use of the dandelion as a phyto-monitor. Typically, there was a significant correlation between plant concentrations and levels in all soil geochemical phases for all metals. The results of this study confirm the utility of selective sequential chemical extractants in predicting plant uptake of trace metals from contaminated soils

  7. 火焰原子吸收光谱法测定高炉尘中铟%Determination of trace indium in blast furnace dust by flame atomic absorption spectrometry

    Institute of Scientific and Technical Information of China (English)

    吕佳; 王光明; 李辽沙

    2011-01-01

    After the sample was dissolved with mixed acid, excessive sodium hydroxide was added to dissolve indium hydroxide for separation and enrichment of trace indium in blast furnace dust. Then, the content of indium in sample was determined by flame atomic absorption spectrometry. Consequently, a simple determination method of trace indium in complex system was established. The influence factors on the dissolution and determination results were investigated including the dosages of acid, various alkaline liquors and the dosage of alkali. Moreover, the interference of coexisting ions was studied. Finally, the optimal experimental conditions were obtained. The results showed that sodium hydroxide could effectively dissolve trace indium hydroxide. Meanwhile, the ions of iron and magnesium were precipitated, removing most interference elements in blast furnace dust. The relative standard deviation (RSD) of this method was less than 4. 2 %, and the recoveries were 98 %-103 %.%采用混合酸溶样,过量氢氧化钠溶解氢氧化铟分离富集高炉尘中痕量铟,火焰原子吸收光谱法测定样品中铟含量,建立了一种测定复杂体系中痕量铟的简便方法.对实验过程中的酸用量、不同碱液及碱用量对溶解及测定结果的影响、共存离子的干扰等情况进行了考察,确定了最佳实验条件.实验结果表明,氢氧化钠能够有效的溶解痕量氢氧化铟,同时沉淀了铁、镁等离子,去除了高炉尘中大部分的干扰元素.方法相对标准偏差小于4.2%,回收率在98%~103%之间.

  8. New Process for Comprehensive Utilization of Dust Containing Silver and Selenium from Silver-Refining Furnace%分银炉烟尘银、硒综合回收新工艺

    Institute of Scientific and Technical Information of China (English)

    黎英; 徐养良; 沙梅; 包榕

    2011-01-01

    A new process for comprehensive utilization of dust containing silver and selenium from silver-refining furnace was studied. The new technology adopted the acid-leaching and flotation process to accomplish the separation of silver and selenium from lead, bismuth, antimony and other impurities. The silver was recovered by its being enriched in silver concentrate, and selenium was enriched in the solution of acid-leaching and silver concentrate. The plant practice shows that the recovery of silver and selenium is above 95% and 85% respectively.%采用一种新的烟尘处理工艺技术,综合回收分银炉精炼过程中产生的含银、含硒烟尘中的银和硒.该技术采用酸浸-浮选工艺,实现烟尘中银、硒与铅、铋、锑等杂质元素的有效分离.烟尘中的银浮选富集进入银精矿,硒则通过浸出进入溶液和浮选进入银精矿的方式加以回收.生产实践表明,银、硒的综合回收率分别达到95%、85%以上.

  9. Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both of point and area sources of an electric-arc furnace-dust treatment plant and their impacts to the vicinity environments.

    Science.gov (United States)

    Yu, Kuei-Min; Lee, Wen-Jhy; Tsai, Perng-Jy; Fang, Kenneth; Lin, Mark

    2010-08-01

    This study was set out to investigate emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both the stack (i.e., point source) and plant fugitives (i.e., area source) of an electric-arc furnace-dust treatment plant (EAFDTP) and their impact to the vicinity environments. The emission rate of the point source (2,360 ng I-TEQh(-1)) was determined directly by measuring PCDD/F concentrations of the stack flue gas. The emission rate of the area source (1,080 ng I-TEQ m(-2)h(-1)) was estimated by using the Industrial Sources Complex Short-Term (ISCST3) model based on concentrations measured at the downwind side of the plant. The mean emission factors of 785 and 893 ng I-TEQ ton(-1) ZnO were found for the point and area source, respectively. The above results suggest that the area source accounted for more than 50% of total PCDD/F emissions for the selected EAFDTP. The contribution of the point source to the atmospheric PCDD/F concentrations of the upwind site and downwind site of the EAFDTP were 0 and 0.27 fg I-TEQ Nm(-3), respectively. The contributions of the area source were 0.020 and 3.3 fg I-TEQ Nm(-3), respectively. The total contribution of the selected EAFDTP (including both the point and area sources) to the concentrations in both upwind and downwind side vicinities were all less than 10%. Finally, the impact of PCDD/F emissions from the selected EAFDTP to the vicinity atmospheric environments was discussed in the present study.

  10. Study on Leaching High Zn-Pb Dust from Rotary Hearth Furnace by Sulfuric Acid Solution%硫酸浸出转底炉高锌铅粉尘的研究

    Institute of Scientific and Technical Information of China (English)

    诸荣孙; 吴争; 伊廷锋; 夏征宇

    2012-01-01

    研究了硫酸浸出转底炉高锌铅粉尘提取锌的工艺条件和参数.最佳浸出工艺条件为:搅拌速度400 r/min,硫酸浓度为1.0mol/L,浸出温度为25℃,固液比为1∶8,浸出时间为0.5h.在此条件下,锌的浸出率可达96%以上.采用针铁矿-氧化水解法除铁、过硫酸铵深度除铁锰、锌粉置换除杂的方法对浸出液净化处理,得到高纯度硫酸锌溶液,该溶液可直接电解制取锌或制取碱式碳酸锌和氧化锌.%The technological conditions and parameters of leaching high Zn-Pb dust to extract Zn from rotary hearth furnace by sulfuric acid solution were studied. The optimum leaching conditions were obtained as follows; the stirring rate was 400 r/min, sulfuric acid concentration was 1.0 mol/L, the leaching temperature was 25 ℃ , the solid-liquid ratio was 1:8 and leaching time was 0. 5 h. Under these conditions, the leching rate of zinc can reach above 96%. Purification treatment was conducted for the leaching liquid, including using geothite and oxidation-hydrolysis process to remove iron, using ammonium persulphate to remove iron and manganese, using zinc powder to replace and remove impurities, thus high purity zinc sulfate solution was obtained, which can be used to prepare zinc or basic zinc carbonate and zinc oxide by direct electrolysis.

  11. Extraction of Zinc from Electric Arc Furnace Dust by Alkaline Leaching Followed by Fusion of the Leaching Residue with Caustic Soda%氢氧化钠浸取-浸取渣熔融法从炼钢厂烟尘中提取锌的研究

    Institute of Scientific and Technical Information of China (English)

    赵由才; R. Stanforth

    2004-01-01

    Extractability of zinc from two types of electric arc furnace (EAF) dusts containing 24.8% and 16.8%of zinc respectively (denoted as Sample A and Sample B) were tested using direct alkaline leaching followed by fusion of the resulting leaching residues with caustic soda. The experimental results show that the extraction of zinc is heavily dependent on the contents of iron in the dusts. The higher iron content, the lower extraction of zinc is obtained. 53% and 38% of zinc can be extracted when both dusts were directly contacted with 5 mol. L-1 NaOH solution for 42 h. The remaining zinc left in the leaching residues, which supposed to be present as zinc ferrites, can be further leached when the residues were fused with caustic soda. Quantitative extraction of zinc can be obtained from the leaching residue of Sample A while only 85% from Sample B. The extractability of zinc from dusts with various contents of iron is compared. The production flowsheet for zinc from the dusts using the process proposed is discussed.

  12. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  13. 响应面法优化电炉炼钢粉尘中Zn的选择性浸出%Optimization of selective leaching of Zn from electric arc furnace steelmaking dust using response surface methodology

    Institute of Scientific and Technical Information of China (English)

    Mehmet KUL; Kürşad Oğuz OSKAY; MehmetŞİMŞİR; Halit SÜBÜTAY; Habip KIRGEZEN

    2015-01-01

    The aim of this work is to investigate and optimize the effects of the leaching parameters on the selective leaching of zinc from electric arc furnace steelmaking dust (EAFD). The response surface method was applied on the basis of a three-level Box–Behnken experimental design method for optimization of selective leaching parameters of zinc from EAFD. The leaching recoveries of zinc (YZn) and iron (YFe) were taken as the response variables, where the concentration of sulphuric acid (X1, mol/L), leaching temperature (X2, °C), leaching time (X3, min), and liquid/solid ratio (X4, mL/g) were considered as the independent variables (factors). The mathematical model was proposed. Statistical ANOVA analysis and confirmation tests were applied. A maximum of 79.09% of zinc was recovered while the minimum iron recovery was 4.08% under the optimum conditions of leaching time 56.42 min, H2SO4 concentration 2.35 mol/L, leaching temperature 25 °C and liquid/solid ratios. By using ANOVA, the most influential factors on leaching of zinc and iron were determined as H2SO4 concentration and leaching temperature, respectively. The proposed model equations using response surface methodology show good agreement with the experimental data, with correlation coefficients (R2) of 0.98 for zinc recovery and 0.97 for iron recovery.%研究浸出参数对电炉炼钢粉尘灰中选择浸出性Zn的影响,以Zn和Fe的浸出率为响应变量,以硫酸浓度、浸出温度、浸出时间和液固比为独立变量,采用基于三水平Box−Behnken的响应面法对浸出参数进行优化。对试验结果进行ANOVA分析和验证。在硫酸浓度为2.35 mol/L,浸出温度为25℃,浸出时间为56.42 min,液固比为5的条件下,可得到Zn的最大浸出率为79.09%, Fe的最小浸出率为4.08%。通过ANOVA分析表明,对Zn和Fe浸出率影响最大的因素为硫酸浓度和浸出温度。基于响应面法的模型与试验数据具有很好的一致性,Zn和Fe

  14. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  15. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  16. ENERGY STAR Certified Furnaces

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 4.0 ENERGY STAR Program Requirements for Furnaces that are effective as of February 1,...

  17. Lightweight high temperature test furnace. 21st century technology

    Energy Technology Data Exchange (ETDEWEB)

    De Groot, F.C.

    2004-02-01

    A new high-temperature lightweight furnace design offers potential energy savings, thus reducing emissions and costs, and improves product quality. The Gasunie Research 12 m3 test furnace results are: 36% less heat needed to heat up the furnace; first tests show that 18% of flue gas heat loss is saved through pulse/pause firing; reduced carbon dioxide and gaseous hydrogen fluorides (HF) emissions; improved temperature homogeneity in product batch enables higher throughput; new dust-free combination of Refractory Ceramic Fibres (RCFs) have been tested successfully up to 1250C; new high-temperature vitreous wool (RCFs) with high solubility in body fluids and hence no hazard classification has been successfully tested; furnace control system developed and tested with good results, based on a standard industrial PLC, within stringent gas safety requirements.

  18. [Atmospheric pollution and chronic respiratory diseases in the blast-furnace areas of iron-works].

    Science.gov (United States)

    Zannini, D; Valente, T; Rotunno, R; Giusto, R

    1977-01-01

    An epidemiologic research together with a study on the environmental pollution were carried out in order to evaluate the risk of chronic respiratory diseases of blast furnace workers. The environment study was performed mainly using personal samplers given to workers with different jobs. Observations on 222 work shifts have shown that the total dust concentration to which cast workmen, maintenance men and blast furnace service men were exposed, marginally exceed the TLV values. Furthermore the level of respirable dusts for blast furnace service men was found slightly excessive. The average SO2 concentration was largely below the TLV values. However this gas could be found in excess for very short periods during the work. The epidemiologic study, conducted on a cohort of blast furnace area workers against a control group cohort, indicated a moderate prevalence of pneumoconiosis and chronic bronchitis amongst blast furnaces workers. The clinic and radiological pictures do not seem to go beyond the initial stages.

  19. Method for the removal of dust from exhaust gases

    Energy Technology Data Exchange (ETDEWEB)

    Ritzmann, H.; Wohlfarth, J.P.

    1976-11-02

    A stream of raw material is passed through a preheater to a furnace and a stream of exhaust gases from the furnace is passed through the preheater to preheat the raw material. Dust is electrostatically precipitated from the exhaust gases leaving the preheater, and the temperature of such exhaust gases is controllably raised to improve the efficiency of the dust removal by bypassing a controlled proportion of at least one of the streams around at least a portion of the preheater.

  20. A coal dust burner

    Energy Technology Data Exchange (ETDEWEB)

    Vakhrshev, B.M.; Khasnullin, I.G.; Krauze, Ye.G.; Ushakov, Yu.A.; Zinovyev, V.G.

    1982-01-01

    The burner for combustion of coal dust fuel, primarily, in rotating furnaces, contains coaxially disposed pipes, a branch pipe for feeding in the air mixture and a rotating mechanism. The first two pipes are switched in to an air source. The third pipe on the input end has an oblique section and the pipe may be rotated around an axis by a mechanism. The first pipe has ports and it may be moved in an axial direction. By installing the third pipe in the first and second positions, it is possible to direct the dust coming from the branch pipe along the central (the larger part of the dust) or the central pipe, respectively, which makes it possible to regulate the configuration of the torch and its temperature. Hot air is sucked from the furnace through the ports in the perforated first pipe to the mouth of the burner, which makes it possible to intensify combustion. By moving the fifitpipe to the right it is possible to overlap the ports with the projections and to rule out suction of the air. The possibility of regulating combustion in wide ranges makes it possible to reduce the expenditure of fuel by 2 to 3 percent.

  1. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  2. Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

    Energy Technology Data Exchange (ETDEWEB)

    Dall Bentzen, J.

    2012-06-15

    It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

  3. Magnetically Damped Furnace (MDF)

    Science.gov (United States)

    1998-01-01

    The Magnetically Damped Furnace (MDF) breadboard is being developed in response to NASA's mission and goals to advance the scientific knowledge of microgravity research, materials science, and related technologies. The objective of the MDF is to dampen the fluid flows due to density gradients and surface tension gradients in conductive melts by introducing a magnetic field during the sample processing. The MDF breadboard will serve as a proof of concept that the MDF performance requirements can be attained within the International Space Station resource constraints.

  4. Cupola Furnace Computer Process Model

    Energy Technology Data Exchange (ETDEWEB)

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  5. Inorganic analysis of dust fall and office dust in an industrial area of Jordan.

    Science.gov (United States)

    Jaradat, Qasem M; Momani, Kamal A; Jbarah, Abdel-Aziz Q; Massadeh, Adnan

    2004-10-01

    This article deals with the determination and comparison of heavy metals and water-soluble anions and cations in indoor dust and outdoor dust fall in the petroleum refinery area in Jordan. Three sampling sites were considered in the Jordanian petroleum refinery complex for the collection of dust fall and office dust samples. These samples were analyzed for water-soluble anions (F-, Cl-, Br-, NO3-, C2O4(2-), and SO4(2-)) and cations (Li+, Na+, K+, Mg2+, and Ca2+) using auto-suppressed ion chromatography. Heavy metals (Pb, Cd, Cu, Zn, Cr, Fe, and Al) were determined using flame or graphite-furnace atomic absorption. No correlations were found between heavy metal concentrations in dust fall and office dust samples, indicating different sources. High enrichment factors for heavy metals were found in dust-fall samples, except for Fe and Cr. Zinc showed the highest and cadmium the lowest flux rates.

  6. Komponieren als Beruf. Frankreich und die DDR im Vergleich (1950–1980

    Directory of Open Access Journals (Sweden)

    Dorothea Trebesius

    2011-12-01

    Full Text Available Die Dissertation interessiert sich in systematischer Hinsicht für die Frage „Wer ist ein Komponist?“ und untersucht am Beispiel von Komponisten die Konstruktion und Praxis von Künstlerschaft in der zweiten Hälfte des 20. Jahrhunderts. Sie geht von der These aus, dass sich die Komponisten in dieser Zeit zunehmend dem Modell der Profession annähern. Die Arbeit fragt, wie dieser Prozess der Professionalisierung in Frankreich und der DDR im Vergleich gestaltet wurde und welche Akteure sich daran ...

  7. Vergleich therapeutischer Effekte von Laserakupunktur und medikamenteller Therapie bei der COB (RAO) des Pferdes

    OpenAIRE

    Reitz, Astrid geb. Geisler

    2006-01-01

    Das Ziel der vorliegenden Arbeit war der Vergleich der Wirksamkeit der Laserakupunktur bei der Behandlung der COB/RAO beim Pferd mit der medikamentellen Therapie. Die Effektivität der medikamentellen Kombinationstherapie ist vielfach belegt und dient als Positivkontrolle. Insgesamt 60 Pferde mit COB wurden zwischen November 2001 und Mai 2005 stationär in der Klinik für Pferde mit Lehrschmiede, Innere Medizin, der Justus-Liebig-Universität Gießen aufgenommen und randomisiert in zwei Therapi...

  8. Recycling of steelmaking dusts: The Radust concept

    Directory of Open Access Journals (Sweden)

    Jalkanen H.

    2005-01-01

    Full Text Available Recycling of dusts and other wastes of steelmaking is becoming to a necessity of two reasons: due to high contents of iron oxides dusts are valuable raw material for steelmaking and tightening environmental legislation makes the landfill disposal of wastes more expensive. Fine dust fractions from various stages of steelmaking route contain besides iron and carbon heavy metals especially zinc and lead and heavy hydrocarbons that are acceptable neither for landfill disposal nor for recycling back to processes without any spe4cial treatments. Some theoretical and practical aspects concerning high temperature treatments of steelmaking dusts for removal of hazardous components and production of clean high iron raw material for recycling is discussed in this paper. The Radust technology developed at Koverhar steelwork in Finland for treatment of the most problematic fine fractions of blast furnace and oxygen converter dusts is shortly presented and discussed.

  9. DEVELOPMENT OF ELECTRONIC VERNEUIL FURNACE

    Science.gov (United States)

    HIGH TEMPERATURE, *PLASMA JETS, *REFRACTORY MATERIALS, ALTERNATING CURRENT, CELLULOSE ACETATES, CRYSTAL STRUCTURE, CRYSTALS , GAS DISCHARGES, GROWTH ...PHYSIOLOGY), LABORATORY FURNACES, PLASMAS(PHYSICS), RADIOFREQUENCY GENERATORS, RADIOFREQUENCY POWER, SINGLE CRYSTALS , THEORY.

  10. Furnaces. The manufacturer turns to the engineering office; Les fours. Le constructeur devient bureau d`ingenierie

    Energy Technology Data Exchange (ETDEWEB)

    Nivoche, C. [Selas SA, 92 - Gennevilliers (France)

    1997-12-31

    This paper describes the actions carried out by the Selas company involved in the manufacturing of industrial furnaces in order to respect the environmental regulations of the French 2910 by-law: particularity of industrial furnaces, activities of the Selas company (surface cleaning process for iron and stainless steel sheets, quenching of glass panes), reduction of dust, SO{sub x}, NO{sub x} and organic compound emissions from combustion systems and burners. (J.S.)

  11. Recycling of metal bearing electronic scrap in a plasma furnace

    Science.gov (United States)

    Jarosz, Piotr; Małecki, Stanisław; Gargul, Krzysztof

    2011-12-01

    The recycling of electronic waste and the recovery of valuable components are large problems in the modern world economy. This paper presents the effects of melting sorted electronic scrap in a plasma furnace. Printed circuit boards, cables, and windings were processed separately. The characteristics of the obtained products (i.e., alloy metal, slag, dust, and gases) are presented. A method of their further processing in order to obtain commercial products is proposed. Because of the chemical composition and physical properties, the waste slag is environmentally inert and can be used for the production of abrasives. Process dusts containing large amounts of carbon and its compounds have a high calorific value. That makes it possible to use them for energy generation. The gas has a high calorific value, and its afterburning combined with energy recovery is necessary.

  12. Installation and Trial Run of the Furnace

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    In order to meet the demand of neutron experiment in the future, the neutron lab equips with extreme temperature furnace (Fig. 1), the furnace is designed and produced by the professional producer-Scientific

  13. High Efficiency Solar Furnace Core Project

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to develop a high efficiency solar furnace core that greatly lessens the heat losses from the furnace core, either greatly reducing the amount of...

  14. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  15. Allergies, asthma, and dust

    Science.gov (United States)

    Reactive airway disease - dust; Bronchial asthma - dust; Triggers - dust ... Things that make allergies or asthma worse are called triggers. Dust is a common trigger. When your asthma or allergies become worse due to dust, you are ...

  16. ZWEI 'JAHRHUNDERTHOCHWASSER' IN ELF JAHREN - EIN VERGLEICH DER HOCHWASSEREREIGNISSE VON 2002 UND 2013 (IN DEUTSCHLAND

    Directory of Open Access Journals (Sweden)

    ANJA KLEINEBRAHN

    2014-05-01

    Full Text Available Zwei 'jahrhunderthochwasser' in elf jahren - ein vergleich der hochwasserereignisse von 2002 und 2013 (in Deutschland. Worldwide floods are among the most frequent and most momentous natural disasters. They occur in unpredictable intervals and dimensions and always bring particularly devastating or catastrophic impacts, if they get into contact with people or its uses. Within eleven years only Germany was affected of two so-called 'century-floods'. The expiry of extreme high water can be influenced by technical measures only up to a certain degree. It is therefore necessary to have a high protection from the effects of floods and to keep the impact as low as possible. Both being prepared as well as possible and being capable of acting for the case of emergency are corequisite. Flood protection is a longsome and s steadily continuing process. In dealing with the consequences of floods both political measures and the commitment and solidarity of the citizens were in demand.

  17. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  18. DIE KONTRASTIVE TEXTSORTENANALYSE ALS VORSTUFE ZUR ÜBERSETZUNG VON RECHTSTEXTEN: DEUTSCHE UND SPANISCHE SCHEIDUNGSURTEILE IM VERGLEICH

    Directory of Open Access Journals (Sweden)

    Iris Holl

    2011-10-01

    Full Text Available Beim interlingualen und interkulturellen Vergleich juristischer Textsorten zeigen sich zum einen die unterschiedlichen Vertextungskonventionen, welche die jeweilige Rechtssprache prägen, und zum anderen die rechtskulturellen Besonderheiten, die auf die verschiedenen Rechtsordnungen, in denen die Texte verwurzelt sind, hinweisen. Aus diesem Grund kann die kontrastive Textsortenanalyse wertvolle Ergebnisse für die Übersetzung von Rechtstexten liefern. Dies soll in vorliegendem Beitrag exemplarisch anhand des Vergleichs deutscher und spanischer Scheidungsurteile gezeigt werden. Dabei erfolgt die Textanalyse anhand eines Mehrebenenmodells, das gleichzeitig die verschiedenen Dimensionen des Textes (funktional-pragmatische, semantische und grammatische Dimension sowie die Wechselwirkungen zwischen diesen erfasst. Beim Textvergleich funktionieren die einzelnen Ebenen des Modells außerdem als tertium comparationis.

  19. Influence of operation parameters on flash smelting furnace based on CFD

    Institute of Scientific and Technical Information of China (English)

    Xinfeng Li; Shiheng Peng; Xiangli Han; Chi Mei; Tianyuan Xiao

    2004-01-01

    The influence of three important operation parameters in Jinlong flash smelting furnace, including the distributing blast speed, the oxygen enrichment rate of process air and the ratio of central oxygen to overall oxygen (Oc/Oo), has been investigated using a virtual simulation system on copper flash smelting furnace. The core of this virtual simulation system is a numerical simulation of CFD (computational fluid dynamics), and this system incorporates coupling momentum transport, heat transport, mass transport,reaction kinetics between gas and particles and chemical reactions between gas and gas. A set of numerical predicted data were obtained. The CFD simulation shows that there is a sensitive zone of the distributing blast speed, and the dust content ascends when the speed exceeds 180 m-s-1. Increasing the oxygen concentration of processing air benefits the efficient production of the flash smelting furnace.

  20. High temperature furnace modeling and performance verifications

    Science.gov (United States)

    Smith, James E., Jr.

    1992-01-01

    Analytical, numerical, and experimental studies were performed on two classes of high temperature materials processing sources for their potential use as directional solidification furnaces. The research concentrated on a commercially available high temperature furnace using a zirconia ceramic tube as the heating element and an Arc Furnace based on a tube welder. The first objective was to assemble the zirconia furnace and construct parts needed to successfully perform experiments. The 2nd objective was to evaluate the zirconia furnace performance as a directional solidification furnace element. The 3rd objective was to establish a data base on materials used in the furnace construction, with particular emphasis on emissivities, transmissivities, and absorptivities as functions of wavelength and temperature. A 1-D and 2-D spectral radiation heat transfer model was developed for comparison with standard modeling techniques, and were used to predict wall and crucible temperatures. The 4th objective addressed the development of a SINDA model for the Arc Furnace and was used to design sample holders and to estimate cooling media temperatures for the steady state operation of the furnace. And, the 5th objective addressed the initial performance evaluation of the Arc Furnace and associated equipment for directional solidification. Results of these objectives are presented.

  1. Dust Mite Allergy

    Science.gov (United States)

    Dust mite allergy Overview By Mayo Clinic Staff Dust mite allergy is an allergic reaction to tiny bugs that commonly live in house dust. Signs of dust mite allergy include those common to hay fever, such as ...

  2. Measurement of airflow in residential furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  3. OVERALL PERFORMANCE OF THE ELECTRIC ARC MELTING FURNACE DEPENDING ON QUALITY OF FURNACE CHARGE

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available The quality of furnace charge in an electric arc melting furnace to a large extend determines the efficiency of melting. With a tendency of increase of light scrap with a high content of non-iron impurities scrap fine crushing can increase the metallurgical value of scrap and improve technical and economic parameters of electric arc furnace operation.

  4. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  5. The use of blast furnace slag

    OpenAIRE

    V. Václavík; V. Dirner; T. Dvorský; J. Daxner

    2012-01-01

    The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  6. Thermal Imaging Control of Furnaces and Combustors

    Energy Technology Data Exchange (ETDEWEB)

    David M. Rue; Serguei Zelepouga; Ishwar K. Puri

    2003-02-28

    The object if this project is to demonstrate and bring to commercial readiness a near-infrared thermal imaging control system for high temperature furnaces and combustors. The thermal imaging control system, including hardware, signal processing, and control software, is designed to be rugged, self-calibrating, easy to install, and relatively transparent to the furnace operator.

  7. Low-NO/SUB/x combustion of coal by vertical cyclone furnace (II): slag tap combustion experiments

    Energy Technology Data Exchange (ETDEWEB)

    Ichikawa, M.; Kusakabe, T.; Matsumoto, T.; Miyajima, K.; Yamazaki, M.

    1983-01-01

    Slag tap combustion of coal was investigated in the hope of developing a method of low-NOx, low-dust combustion. Miike coal (heating value 7000 kcal/kg) was combusted with air preheated to approximately 650 C in the same experimental vertical cyclone furnace as that used in the previous study. The furnace temperature rose to 1510-1740 C and trouble-free slag tap combustion was achieved. The concentration of NO in the flue gas fell sharply with decreasing excess air ratio in the primary combustion chamber. 2 references.

  8. Simulation analysis of the influence of working medium pressure of dust removal system on dust deposition characteristics in butterfly valve region

    Directory of Open Access Journals (Sweden)

    Lixin WANG

    2016-08-01

    Full Text Available Dust of blast furnace gas deposits easily on the bottom of seat sealing surface of the tri-eccentric butterfly valve, which causes serious stuck and damage of the valve plate, thereby affects blast furnace product and brings great economic loss. To reduce the dust deposition, a kind of automatic dust removal system is designed and its efficacy is simulated. Based on FLUENT module of ANSYS Workbench, as well as standard k-ε turbulence model and DPM model, simulation analysis of the influence of 3 inlet pressures (0.25,0.30,0.35 of working medium (N2 in dust removal system and 2 different valve plate jaw openings (45°,90° on the dust deposition trajectory in butterfly valve region are conducted, and the influence mechanism of inlet pressure on the dust deposition is analyzed. The results show that the dust removal system can reduce the dust deposition under five combined conditions except under the condition of a valve plate jaw opening of 45°and an inlet pressure of 0.25 MPa. The dust removal system has much better effect under the following conditions: valve plate jaw opening of 45° and inlet pressure of 0.30 MPa, or valve plate jaw opening of 90° and inlet pressure of 0.25 MPa.

  9. Vergleich von rekombinanten Vaccinia- und DNA-Vektoren zur Tumorimmuntherapie im C57BL/6-Mausmodell

    Science.gov (United States)

    Johnen, Heiko

    2002-10-01

    In der vorliegenden Arbeit wurden Tumorimpfstoffe auf der Basis des Plasmid-Vektors pCI, modified vaccinia virus Ankara (MVA) und MVA-infizierten dendritischen Zellen entwickelt und durch Sequenzierung, Western blotting und durchflußzytometrische Analyse überprüft. Die in vivo Wirksamkeit der Vakzinen wurde in verschiedenen Tumormodellen in C57BL/6 Mäusen verglichen. Die auf dem eukaryotischen Expressionsvektor pCI basierende DNA-Vakzinierung induzierte einen sehr wirksamen, antigenspezifischen und langfristigen Schutz vor Muzin, CEA oder beta-Galactosidase exprimierenden Tumoren. Eine MVA-Vakzinierung bietet in den in dieser Arbeit durchgeführten Tumormodellen keinen signifikanten Schutz vor Muzin oder beta-Galactosidase exprimierenden Tumoren. Sowohl humane, als auch murine in vitro generierte dendritische Zellen lassen sich mit MVA – im Vergleich zu anderen viralen Vektoren – sehr gut infizieren. Die Expressionsrate der eingefügten Gene ist aber gering im Vergleich zur Expression in permissiven Wirtszellen des Virus (embryonale Hühnerfibroblasten). Es konnte gezeigt werden, daß eine MVA-Infektion dendritischer Zellen ähnliche Auswirkungen auf den Reifezustand humaner und muriner dendritischer Zellen hat, wie eine Infektion mit replikationskompetenten Vakzinia-Stämmen, und außerdem die Hochregulation von CD40 während der terminalen Reifung von murinen dendritischen Zellen inhibiert wird. Die während der langfristigen in vitro Kultur auf CEF-Zellen entstandenen Deletionen im MVA Genom führten zu einer starken Attenuierung und dem Verlust einiger Gene, die immunmodulatorische Proteine kodieren, jedoch nicht zu einer Verminderung des zytopathischen Effekts in dendritischen Zellen. Die geringe Expressionsrate und die beobachtete Inhibition der Expression kostimulatorischer Moleküle auf dendritischen Zellen kann für eine wenig effektive Induktion einer Immunantwort in MVA vakzinierten Tieren durch cross priming oder die direkte Infektion antigenpr

  10. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  11. Acoustic characteristics of electric arc furnaces

    Science.gov (United States)

    Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, A. V.; Ognev, A. M.

    2016-06-01

    A mathematical model is constructed to describe the appearance and development of the noise characteristics of superpower electric arc furnaces. The noise formation is shown to be related to the pulsation of the axial plasma flows in arc discharges because of the electrodynamic pressure oscillations caused by the interaction of the self-magnetic field with the current passing in an arc. The pressure in the arc axis changes at a frequency of 100 Hz at the maximum operating pressure of 66 kPa for an arc current of 80 kA. The main ac arc sound frequencies are multiples of 100 Hz, which is supported in the practice of operation of electric arc furnaces. The sound intensity in the furnace laboratory reaches 160 dB and is decreased to 115-120 dB in the working furnace area due to shielding by the furnace jacket, the molten metal, and the molten slag. The appropriateness of increasing the hermetic sealing of electric furnaces and creating furnaces operating at low currents and high transformer voltages is corroborated.

  12. [The industrial environment in the electric-furnace steel smelting, converter and open-hearth furnace methods of manufacturing manganese-alloyed steels].

    Science.gov (United States)

    Karnaukh, N G; Petrov, G A; Gapon, V A; Poslednichenko, I P; Shmidt, S E

    1992-01-01

    Inspection of the environment in manganese-alloyed steel production showed inadequate hygienic conditions of the technological processes employed. Air was more polluted by manganese oxides during the oxygen-converter process though their highest concentrations, 38 times exceeding the MAS, appeared during the casting of steel. An electric furnace coated by dust-noise-proof material and gas cleaning is preferable from a hygienic point of view. The influence of unfavourable microclimate, intensive infrared irradiation and loud noise on workers necessitates automation and mechanization of the process in order to improve the working conditions.

  13. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    R Venkatasubramanian

    2001-06-01

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material being heated can be prevented from depositing on the windows of the absorption cell by maintaining a higher temperature at both the ends of the absorption cell.

  14. Modular Distributed Concentrator for Solar Furnace Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This research proposes to develop a lightweight approach to achieving the high concentrations of solar energy needed for a solar furnace achieving temperatures of...

  15. Anhydrous Taphole Mix for Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan

    2010-01-01

    @@ 1 Scope This standard specifies the term,definition,brand,label,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of anhydrous taphole mix for blast furnace.

  16. Kaolinite Refractory Bricks for Blast Furnaces

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ This standard is suitable to the fireclay bricks for blast furnace. 1 Classification, Shape and Dimension 1 According to physical and chemical indexes, the brick can be divided into two trademarks: ZGN-42 and GN-42.

  17. Chamberless residential warm air furnace design

    Energy Technology Data Exchange (ETDEWEB)

    Godfree, J. [Product Design consultant, Pugwash (Canada)

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  18. Cast construction elements for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    B. Piekarski

    2011-07-01

    Full Text Available The study presents sketches and photos of the cast creep-resistant components used in various types of heat treatment furnaces. The shape of the elements results from the type of the operation carried out in the furnace, while dimensions are adjusted to the size of the furnace working chamber. The castings are mainly made from the high-alloyed, austenitic chromium-nickel or nickel-chromium steel, selecting the grade in accordance with the furnace operating conditions described by the rated temperature, the type and parameters of the applied operating atmosphere, and the charge weight. Typical examples in this family of construction elements are: crucibles, roller tracks, radiant tubes and guides. The majority of castings are produced in sand moulds.

  19. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  20. Laboratory arc furnace features interchangeable hearths

    Science.gov (United States)

    Armstrong, J. L.; Kruger, O. L.

    1967-01-01

    Laboratory arc furnace using rapidly interchangeable hearths gains considerable versatility in casting so that buttons or special shaped castings can be produced. It features a sight glass for observation.

  1. LPCVD Furnace: Tystar Mini Tytan 4600

    Data.gov (United States)

    Federal Laboratory Consortium — Description: CORAL Names: SiN LPCVD, Poly LPCVD, LTO LPCVD This three stack furnace system is utilized to deposit silicon nitride, polysilicon, and low temperature...

  2. Arc -furnace Flicker Compensation in Ethiopia.

    African Journals Online (AJOL)

    supply system of the Ethiopian Electric Light and ... independent of the magnitude of the arc furnace load. They were intolerable ..... Weather sealing (Important in Ethi- opia). 3. .... nace currents during the worst periods of initial melt- ing down.

  3. A consortium approach to glass furnace modeling.

    Energy Technology Data Exchange (ETDEWEB)

    Chang, S.-L.; Golchert, B.; Petrick, M.

    1999-04-20

    Using computational fluid dynamics to model a glass furnace is a difficult task for any one glass company, laboratory, or university to accomplish. The task of building a computational model of the furnace requires knowledge and experience in modeling two dissimilar regimes (the combustion space and the liquid glass bath), along with the skill necessary to couple these two regimes. Also, a detailed set of experimental data is needed in order to evaluate the output of the code to ensure that the code is providing proper results. Since all these diverse skills are not present in any one research institution, a consortium was formed between Argonne National Laboratory, Purdue University, Mississippi State University, and five glass companies in order to marshal these skills into one three-year program. The objective of this program is to develop a fully coupled, validated simulation of a glass melting furnace that may be used by industry to optimize the performance of existing furnaces.

  4. Briquetting of EAF Dust for its Utilisation in Metallurgical Processes

    Directory of Open Access Journals (Sweden)

    Magdziarz Aneta

    2015-06-01

    Full Text Available Dust generated at an electric arc furnace during steel production industry is still not a solved problem. Electric arc furnace dust (EAF is a hazardous solid waste. Sintering of well-prepared briquetted mixtures in a shaft furnace is one of possible methods of EAFD utilisation. Simultaneously some metal oxides from exhaust gases can be separated. In this way, various metals are obtained, particularly zinc is recovered. As a result, zinc-free briquettes are received with high iron content which can be used in the steelmaking process. The purpose of the research was selecting the appropriate chemical composition of briquettes of the required strength and coke content necessary for the reduction of zinc oxide in a shaft furnace. Based on the results of the research the composition of the briquettes was selected. The best binder hydrated lime and sugar molasses and the range of proper moisture of mixture to receive briquettes of high mechanical strength were also chosen and tested. Additionally, in order to determine the thermal stability for the selected mixtures for briquetting thermal analysis was performed. A technological line of briquetting was developed to apply in a steelworks.

  5. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  6. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  7. Firing temperature accuracy of four dental furnaces.

    Science.gov (United States)

    Haag, Per; Ciber, Edina; Dérand, Tore

    2011-01-01

    In spite of using recommended firing and displayed temperatures, low-fired dental porcelain more often demonstrates unsatisfactory results after firing than porcelain fired at higher temperatures. It could therefore be anticipated that temperatures shown on the display are incorrect, implying that the furnace does not render correct firing programs for low-fired porcelain. The purpose of this study is to investigate deviations from the real temperature during the firing process and also to illustrate the service and maintenance discipline of furnaces at dental laboratories. Totally 20 units of four different types of dental furnaces were selected for testing of temperature accuracy with usage of a digital temperature measurement apparatus, Therma 1. In addition,the staffs at 68 dental laboratories in Sweden were contacted for a telephone interview on furnace brand and on service and maintenance program performed at their laboratories. None of the 20 different dental furnaces in the study could generate the firing temperatures shown on the display, indicating that the hypothesis was correct. Multimat MCII had the least deviation of temperature compared with displayfigures. 62 out of 68 invited dental laboratories chose to participate in the interviews and the result was that very few laboratories had a service and maintenance program living up to quality standards. There is room for improving the precision of dental porcelain furnaces as there are deviations between displayed and read temperatures during the different steps of the firing process.

  8. Information modeling system for blast furnace control

    Science.gov (United States)

    Spirin, N. A.; Gileva, L. Y.; Lavrov, V. V.

    2016-09-01

    Modern Iron & Steel Works as a rule are equipped with powerful distributed control systems (DCS) and databases. Implementation of DSC system solves the problem of storage, control, protection, entry, editing and retrieving of information as well as generation of required reporting data. The most advanced and promising approach is to use decision support information technologies based on a complex of mathematical models. The model decision support system for control of blast furnace smelting is designed and operated. The basis of the model system is a complex of mathematical models created using the principle of natural mathematical modeling. This principle provides for construction of mathematical models of two levels. The first level model is a basic state model which makes it possible to assess the vector of system parameters using field data and blast furnace operation results. It is also used to calculate the adjustment (adaptation) coefficients of the predictive block of the system. The second-level model is a predictive model designed to assess the design parameters of the blast furnace process when there are changes in melting conditions relative to its current state. Tasks for which software is developed are described. Characteristics of the main subsystems of the blast furnace process as an object of modeling and control - thermal state of the furnace, blast, gas dynamic and slag conditions of blast furnace smelting - are presented.

  9. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  10. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  11. Dust Measurements in Tokamaks

    Energy Technology Data Exchange (ETDEWEB)

    Rudakov, D; Yu, J; Boedo, J; Hollmann, E; Krasheninnikov, S; Moyer, R; Muller, S; Yu, A; Rosenberg, M; Smirnov, R; West, W; Boivin, R; Bray, B; Brooks, N; Hyatt, A; Wong, C; Fenstermacher, M; Groth, M; Lasnier, C; McLean, A; Stangeby, P; Ratynskaia, S; Roquemore, A; Skinner, C; Solomon, W M

    2008-04-23

    Dust production and accumulation impose safety and operational concerns for ITER. Diagnostics to monitor dust levels in the plasma as well as in-vessel dust inventory are currently being tested in a few tokamaks. Dust accumulation in ITER is likely to occur in hidden areas, e.g. between tiles and under divertor baffles. A novel electrostatic dust detector for monitoring dust in these regions has been developed and tested at PPPL. In DIII-D tokamak dust diagnostics include Mie scattering from Nd:YAG lasers, visible imaging, and spectroscopy. Laser scattering resolves size of particles between 0.16-1.6 {micro}m in diameter; the total dust content in the edge plasmas and trends in the dust production rates within this size range have been established. Individual dust particles are observed by visible imaging using fast-framing cameras, detecting dust particles of a few microns in diameter and larger. Dust velocities and trajectories can be determined in 2D with a single camera or 3D using multiple cameras, but determination of particle size is problematic. In order to calibrate diagnostics and benchmark dust dynamics modeling, pre-characterized carbon dust has been injected into the lower divertor of DIII-D. Injected dust is seen by cameras, and spectroscopic diagnostics observe an increase of carbon atomic, C2 dimer, and thermal continuum emissions from the injected dust. The latter observation can be used in the design of novel dust survey diagnostics.

  12. Conceptual design and simulation analysis of thermal behaviors of TGR blast furnace and oxygen blast furnace

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Extensive use of carbon based fuel is the main inducement for global warming and more extreme weather.Reducing carbon dioxide emission and enhancing energy use is a common subject in steel industry.In the integrated steel plant,decreasing carbon dioxide emission must consider energy balance in the whole iron and steel works,and secondary energy must be actively utilized.As promising blast-furnaces,top gas recovery blast furnace(TGR-BF) and oxygen blast furnace have been investigated.In this paper,conceptual TGR blast furnace and oxygen blast furnace are proposed.Base on the idea of blast furnace gas de-CO2 circulating as reducing agent and the idea of pure oxygen blast decreasing the thermal reserve zone temperature,process modeling is conducted with ASPEN Plus.It is shown that the developed model reasonably describes the energy balance and mass balance feature of the furnace,and provides basic thermodynamic condition for furnaces.The effects of changes in different operation conditions are studied by sensitivity analysis and reference data from simulation.

  13. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

    Science.gov (United States)

    Suetens, T; Guo, M; Van Acker, K; Blanpain, B

    2015-04-28

    To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  14. Inhaled dust and disease

    Energy Technology Data Exchange (ETDEWEB)

    Holt, P.F.

    1987-01-01

    This book discusses the following: the respiratory system; respirable dust; the fate of inhaled dust; translocation and some general effects of inhaled dust; silicosis; experimental research on silica-related disease; natural fibrous silicates; asbestos dust levels and dust sources; asbestos-related diseases - asbestosis, lung cancer, mesothelioma and other diseases, cancers at sites other than lung and pleura; experimental research relating to asbestos-related diseases; asbestos hazard - mineral types and hazardous occupations, neighbourhood and domestic hazard; silicates other than asbestos-man-made mineral fibres, mineral silicates and cement; metals; coal mine dust, industrial carbon and arsenic; natural and synthetic organic substances; dusts that provoke allergic alveolitis; tobacco smoke.

  15. Das Problem der Mehrlinge nach ART – Entwicklung in Österreich und ein Vergleich mit den Anrainerstaaten

    Directory of Open Access Journals (Sweden)

    Tews G

    2013-01-01

    Full Text Available Die Inanspruchnahme der assistierten Reproduktion nimmt nach wie vor stark zu. Gleichzeitig steigt auch die Implantationsrate als Zeichen zunehmend besser werdender Technik, insbesondere im Labor. Durch die unzureichende Reduktion der transferierten Embryonen stiegen daher in ganz Europa sowohl die Gemini als auch manchmal die höhergradigen Mehrlinge rasch an. Teilweise betrug der Anteil der ARTKinder in neonatologischen Einheiten über längere Zeiträume 33 % und darüber und überforderte sowohl ärztliche als auch pflegerische Ressourcen. Interessanterweise betraf dieses Problem keineswegs nur Österreich, vielmehr erfolgten weltweit Diskussionen zwischen Neonatologen und Geburtshelfern einerseits und Reproduktionsmedizinern andererseits. Im internationalen Vergleich schafften es bisher lediglich Schweden und Belgien, durch die radikale Forcierung des Single-Embryo-Transfers die Mehrlingsquote bis unter 8 % zu drücken und damit die nachfolgende Problematik praktisch auszuschalten.

  16. Der Apfel fällt nicht weit vom Stamm? Die werbliche Darstellung von Jugend- und Elterngeneration im Vergleich

    Directory of Open Access Journals (Sweden)

    Julia Maria Derra

    2008-12-01

    Full Text Available Geschlechterinszenierungen in Werbeanzeigen sind spätestens seit Goffman (engl. Original 1976 / dt. Übersetzung 1981 ein beliebtes Forschungsthema. Dabei wurde ein expliziter Generationenvergleich bisher jedoch vernachlässigt. Eine inhaltsanalytische Untersuchung der werblichen Inszenierung von Männern und Frauen mit dem Schwerpunkt auf einem Vergleich der Jugend- und Elterngeneration (hier: 14- bis 19-Jährige vs. 40- bis 49-Jährige zeigt, dass die Anzeigenwerbung heute einerseits auf veränderte gesellschaftliche Rahmenbedingungen reagiert und mit traditionellen Darstellungsprinzipien gebrochen hat. Andererseits wird ersichtlich, dass gerade jugendliche Werbeprotagonisten/-innen in ein Werbekorsett der Äusserlichkeiten eingepasst und stark genormt werden. Die Generation 40–49 besitzt dagegen bezüglich ihres Äusseren mehr Freiräume, ist jedoch auf anderen Ebenen, z. B. im Bereich der beworbenen Produkte, weiterhin an traditionell geschlechtlich bestimmte Rahmungen gebunden.

  17. Computational simulations and experimental validation of a furnace brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  18. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  19. Carbon monoxide exposure in blast furnace workers.

    Science.gov (United States)

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure.

  20. Software sensor for slab reheating furnace

    Institute of Scientific and Technical Information of China (English)

    Zhihua Xiong; Guohong Huang; Huihe Shao

    2005-01-01

    It has long been thought that a reheating furnace, with its inherent measurement difficulties and complex dynamics, posed almost insurmountable problems to engineers in steel plants. A novel software sensor is proposed to make more effective use of those measurements that are already available, which has great importance both to slab quality and energy saving. The proposed method is based on the mixtures of Gaussian processes (GP) with the expectation maximization (EM) algorithm employed for parameter estimation of the mixture of models. The mixture model can alleviate the computational complexity of GP and also accords with the changes of operating condition in practical processes. It is demonstrated by on-line estimation of the furnace gas temperature in 1580 reheating furnace in Baosteel Corporation (Group).

  1. Use of solar furnaces. II - Thermophysical properties

    Science.gov (United States)

    Suresh, D.; Charters, W. W. S.; Rohatgi, P. K.

    1982-01-01

    The various ways in which solar furnaces have been used to measure the high-temperature thermophysical properties of materials are reviewed, with attention given to the advantages and disadvantages of these furnaces. Thermal expansion experiments are seen as lacking accuracy. By introducing homogeneous heating methods, as well as precision dilatometers, this defect could be overcome. Solar furnaces must be designed so as to give larger focal areas of uniform flux density. Modifying the pulsed method so as to eliminate the requirement for homogeneity of the energy flux is thought desirable. It would also be worthwhile to design a suitable loading device to obviate complications arising out of elongation of the specimen during tests.

  2. Optimization of Temperature Controller for Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Genetic algorithms are based on the principle of natural selection and the optimization of natural generation. We can select the number of the bit strings and mutation rate reasonably, the global optimal solution can be obtained. GAs adopt the binary code as optimizing parameter and this binary code can be used in computer controller easily. This paper studies the application of the GAs to the electric furnace temperature control. When the electric furnace mathematics model varies with the working condition, the parameter of controller can be optimized on line. So the system performance can be improved effectively.

  3. Measure Guideline: High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  4. Measure Guideline. High Efficiency Natural Gas Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Rose, W. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  5. Cast functional accessories for heat treatment furnaces

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2010-10-01

    Full Text Available The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The describeddesign solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematicorder depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.

  6. TECHNOLOGY EVALUATION REPORT: RETECH'S PLASMA CENTRIFUGAL FURNACE - VOLUME I

    Science.gov (United States)

    A demonstration of the Retech, Inc. Plasma Centrifugal Furnace (PCF) was conducted under the Superfund Innovative Technology Evaluation (SITE) Program at the Department of Energy's (DOE's) Component Development and Integration Facility in Butte, Montana. The furnace uses heat gen...

  7. Ein empirischer Vergleich zwischen der Theorie geplanten Verhaltens von Icek Ajzen und der Allgemeinen Theorie der Kriminalität von Michael R. Gottfredson und Travis Hirschi

    OpenAIRE

    Seipel, Christian

    2000-01-01

    In diesem Beitrag werden zwei aktuelle und kontrovers diskutierte Ansätze innerhalb der kriminologischen Forschung einem empirischen Theorienvergleich unterzogen: zum einen die "General Theory of Crime" von Gottfredson und Hirschi (1990) und zum anderen die "Theory of Planned Behavior" von Ajzen (1985,1988,1991). Der Vergleich der standardisierten Pfadkoeffizienten und der Zuwachs an erklärter Varianz im simultanen Test zeigt, dass die "Theory of Planned Bahavior" die abhängige Variable "Fahr...

  8. Ein empirischer Vergleich zwischen der Theorie geplanten Verhaltens von Icek Ajzen und der Allgemeinen Theorie der Kriminalität von Michael R. Gottfredson und Travis Hirschi

    OpenAIRE

    Seipel, Christian

    2000-01-01

    In diesem Beitrag werden zwei aktuelle und kontrovers diskutierte Ansätze innerhalb der kriminologischen Forschung einem empirischen Theorienvergleich unterzogen: zum einen die "General Theory of Crime" von Gottfredson und Hirschi (1990) und zum anderen die "Theory of Planned Behavior" von Ajzen (1985,1988,1991). Der Vergleich der standardisierten Pfadkoeffizienten und der Zuwachs an erklärter Varianz im simultanen Test zeigt, dass die "Theory of Planned Bahavior" die abhängige Variable "Fahr...

  9. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  10. Modeling of thermal conductivity of stainless-steelmaking dust pellets

    Institute of Scientific and Technical Information of China (English)

    彭兵; 彭及; 余笛

    2004-01-01

    The thermal conductivity of stainless-steelmaking dust pellets, an important parameter for the direct recycling of the dust, is naturally of interest to metallurgists. The measurement of central temperature and surface temperature was taken in a furnace. The physical model and calculation model for the heating process were set up to check the thermal conductivity of the dust pellets. The physical structure parameters δ and λ of the basic unit are 0.92 and 0.45 based on the calculation. The temperature in the pellet can be expressed in a linear equation a5 Tp =a1 TN +a2 TM +a4. This is convenient to determine the central temperature of a pellet in the direct recycling process.

  11. Calibration procedure for fire resistance furnaces

    NARCIS (Netherlands)

    Twilt, L.; Leur, P.H.E. van de; Wickström, U.

    1996-01-01

    On behalf of CEN/TC 127 "Fire Safety in Buildings", a series of tests has been carried out to evaluate and complete the draft calibration procedure for fire resistance furnaces [4]. Fourteen laboratories in nine European countries participated in the test series, each carrying out one calibration te

  12. High Vacuum Furnace for HIRFL-CSR

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to satisfy the requirement of ultra-high vacuum and low out-gassing rate of materials which are used to make HIIRFL-CSR vacuum chambers, a high vacuum furnace for degassing the beam chambers, flanges, and the other vacuum components has been designed and manufactured by IMP and Vacuum Equipment Factory in Lanzhou.

  13. Calibration procedure for fire resistance furnaces

    NARCIS (Netherlands)

    Twilt, L.; Leur, P.H.E. van de; Wickström, U.

    1996-01-01

    On behalf of CEN/TC 127 "Fire Safety in Buildings", a series of tests has been carried out to evaluate and complete the draft calibration procedure for fire resistance furnaces [4]. Fourteen laboratories in nine European countries participated in the test series, each carrying out one calibration

  14. Thermal exposure in fire resistance furnaces

    NARCIS (Netherlands)

    Leur, P.H.E. van de; Twilt, L.

    1999-01-01

    Over the last six years, CEN TC 127 and more in particular its working groups ad hoc 14 and ad hoc 7 have been active in evaluating and improving the reproducibility of fire resistance testing. Ad hoc 14 developed a draft procedure for the evaluation of the performance of fire resistance furnaces in

  15. A Solar Furnace for Your School

    Science.gov (United States)

    Meyer, Edwin C.

    1978-01-01

    Industrial arts students at Litchfield (Minnesota) High School designed and built a solar furnace for research and experimentation and to help heat the industrial arts department. A teacher describes the construction process and materials and the temperature record keeping by the physics classes. Student and community interest has been high. (MF)

  16. Titanat aluminium synthesized in a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Suleimanov, S.; Gulamova, D. [Uzbek Academy of Sciences, Tashkent (Uzbekistan). Materials Science Inst.; Boehmer, M.; Fend, T.; Rietbrock, P. [DLR, Koeln (Germany). MD-ET

    1997-12-31

    Solar furnace technology is an ecologically clean and economically attractive way, most suitable for research and development of new advanced materials. Such features of the solar furnace as sterile conditions of heating, high speed temperature delivering, materials processing in the whole range of the solar spectrum, quenching of the melt with rates of {proportional_to}10{sup 6} K/s, possibility of melting in the cold crucible etc. allow to synthesize complex oxide compositions, such as Al{sub 2}TiO{sub 5}. The study of Al{sub 2}TiO{sub 5} synthesized in the solar furnace has shown that the material is pure {beta}-Al{sub 2}TiO{sub 5} and possesses orthorhombic crystal structure. Microstructure of the material obtained from the melt has a prolonged prismatic shape. When the material is obtained by quenching the microstructure displays fine-grain structure with crystallites of 3-5 micron in size. Raman spectroscopy investigations have been performed on {beta}-Al{sub 2}TiO{sub 5} synthesized on the solar furnace. It has been observed a distinct band at 900 1/cm which is not presented in other six coordinated titanates. Most probably this band is connected with valent vibrations of the Al-O coupling in distorted octahedrons [AlO{sub 6}]. (orig.)

  17. Energy conservation in cupolas and annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Takeno, S.; Kumagaya, M.; Azuma, T.

    1984-01-01

    Successive reductions in the amount of coke and fuel oil used in cupolas and annealing furnaces are reported. In the cupolas, 2% oxygen enrichment resulted in a 0.9% drop in coke ratio and a 13.3% increase in output of pig iron. Coke ratios of 9.3-9.5% were obtained by tuyere blow-in of inexpensive carbon materials instead of expensive coke, by the use of formed coke, and by employing a dehumidified blast. In the case of the fuel oil-fired annealing furnaces, fuel oil consumption rates were reduced by treating two charges per heat instead of one. Energy consumption was successively reduced by 25-71% by 1) adopting a ceramic fibre heat-insulating material, 2) changing to low-oxygen combustion by increasing the number of burners, 3) lengthening the time during which the furnace high-temperature zone is maintained, 4) raising the combustion chamber load by using ceramic fibres in the furnace casing. 3 references.

  18. APPLICATION ANALYSIS REPORT: RETECH PLASMA CENTRIFUGAL FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Retech, Inc. Plasma Centrifugal Furnace (PCF) and its applicability as a treatment for soils contaminated with organic and/or inorganic compounds. Both the technical and economic aspectsof the technology were examined. A...

  19. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  20. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  1. Thermal exposure in fire resistance furnaces

    NARCIS (Netherlands)

    Leur, P.H.E. van de; Twilt, L.

    1999-01-01

    Over the last six years, CEN TC 127 and more in particular its working groups ad hoc 14 and ad hoc 7 have been active in evaluating and improving the reproducibility of fire resistance testing. Ad hoc 14 developed a draft procedure for the evaluation of the performance of fire resistance furnaces in

  2. Physics of interstellar dust

    CERN Document Server

    Krugel, Endrik

    2002-01-01

    The dielectric permeability; How to evaluate grain cross sections; Very small and very big particles; Case studies of Mie calculus; Particle statistics; The radiative transition probability; Structure and composition of dust; Dust radiation; Dust and its environment; Polarization; Grain alignment; PAHs and spectral features of dust; Radiative transport; Diffuse matter in the Milky Way; Stars and their formation; Emission from young stars. Appendices Mathematical formulae; List of symbols.

  3. Dust-off

    OpenAIRE

    Maycroft, Neil; Cheang, Shu Lea

    2015-01-01

    The fan of a motherboard switches on and off intermittently. It blows household dust, removed from the inside of a computer carcass, into the air. The dust then settles onto the motherboard, to be blown off again. This continual movement of dust is contained in the piece. However, it should remind us that the ceaseless creation and motion of unconfined dust accompanies all stages of the e-waste journey.

  4. Dust-off

    OpenAIRE

    Maycroft, Neil; Cheang, Shu Lea

    2015-01-01

    The fan of a motherboard switches on and off intermittently. It blows household dust, removed from the inside of a computer carcass, into the air. The dust then settles onto the motherboard, to be blown off again. This continual movement of dust is contained in the piece. However, it should remind us that the ceaseless creation and motion of unconfined dust accompanies all stages of the e-waste journey.

  5. Utilization of the Net Heat Process Tail Gases in the Reactor for the Production of Oil-Furnace Carbon Black

    Directory of Open Access Journals (Sweden)

    Bosak, Z.

    2011-02-01

    Full Text Available Tail gases of low calorific value, which are the by-product of oil-furnace carbon black industrial production, can be efficiently used as energy before their final release into the atmosphere. Apart from being used mainly for heating dryers, production of steam, electricity, or flared, they can also be used as a substitute for fuel in the reactor for the production of oil-furnace carbon blacks, thus increasing the efficiency of the hydrocarbon raw feedstock.This technical paper represents the technical-technological solution for applying the waste heat of the low calorific tail gases in the reactor for the production of "hard" grade oil-furnace carbon blacks with savings of the hydrocarbon raw feedstock.The introduction of the preheated low calorific tail gases in the reactor for the production of "hard" grade oil-furnace carbon blacks is achieved by serial cascading of four fans. The system consists of fans designed to pneumatically transport the mixture of process tail gases and oil-furnace carbon black dust particles. This ensures a stable technological process for the introduction of the low calorific process tail gases into the reaction zone where the natural gas and preheated air are combusted.In the production of oil-furnace carbon black N220, it is shown that by using low calorific process tail gases in the amount from 1000 to 2000 m3 h–1 per reactor, savings from 10 to 20 % of natural gas and simultaneously 7 to 9 % of the hydrocarbon raw feedstoks were achieved.

  6. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  7. Dust in the Universe

    Science.gov (United States)

    Hemenway, Mary Kay; Armosky, Brad J.

    2004-01-01

    Space is seeming less and less like empty space as new discoveries and reexaminations fill in the gaps. And, ingenuity and technology, like the Spitzer Space Telescope, is allowing examination of the far reaches of the Milky Way and beyond. Even dust is getting its due, but not the dust everyone is familiar with. People seldom consider the dust in…

  8. Environmental policy plans in comparison. Main focus: emission; Umweltplaene im Vergleich. Schwerpunkt: Emissionen/Immissionen

    Energy Technology Data Exchange (ETDEWEB)

    Kochte-Clemens, B.; Ballschmiter, K.

    2000-07-01

    for half of the substances which are found in the plans of Denmark, Austria, South Korea and Germany. The plans of New Zealand and Switzerland nearly do not contain any specifications concerning emissions. Some of the measures suggested are very extensive and worked out differentiatedly, particularly those problems which are related with climate gas and transport (Netherlands, Austria). In other plans, however, the measures are worked out very generally (e.g., New Zealand) or only exemplary (Switzerland). Moreover, aims and measures referring to the problems of pesticides, water, soil, waste and noise are touched. 'Eco-taxes' as ecopolitical stipulations are of crucial importance within the Danish, Dutch and Austrian environmental plan, as well as in the plan of Switzerland. Also South-Korea plans extensive environmental taxes. Germany and New Zealand have mentioned this topic only marginally. (orig./SR) [German] Die Studie vergleicht die Umweltplaene der Niederlande, Daenemarks, Oesterreichs, Neuseelands, Suedkoreas und der Schweiz, sowie den Entwurf eines umweltpolitischen Schwerpunktprogramms der damaligen Umweltministerin Angela Merkel von 1998. Der Schwerpunkt liegt hierbei bei einem Vergleich der Reduktionsziele bezueglich stofflicher Emissionen und zum anderen auf den Massnahmen, die zur Erreichung dieser Ziele vorgeschlagen werden. Der Bericht enthaelt zusaetzlich eine Zusammenfassung des EU-Umweltprogramms von 1998, sowie einen Ueberblick in den Entwurf fuer einen Umweltplan Baden-Wuerttemberg. Der Problembereich 'Klimaaenderung' steht in den meisten Umweltplaenen an erster Stelle, gefolgt von 'Transport und Verkehr' und 'Artenvielfalt und Naturschutz'. Die grundlegenden Zielsetzungen und Massnahmen der Plaene sind qualitativ zum grossen Teil aehnlich. Unterschiede gibt es hinsichtlich zeitlicher und quantitativer Vorstellungen fuer konkrete Zielwerte zur Emissionsminderung der einzelnen Substanzen. Insgesamt werden in

  9. AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

    Directory of Open Access Journals (Sweden)

    Abdullah BÜYÜKYILDIZ

    2007-02-01

    Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

  10. Toxicity of lunar dust

    CERN Document Server

    Linnarsson, Dag; Fubini, Bice; Gerde, Per; Karlsson, Lars L; Loftus, David J; Prisk, G Kim; Staufer, Urs; Tranfield, Erin M; van Westrenen, Wim

    2012-01-01

    The formation, composition and physical properties of lunar dust are incompletely characterised with regard to human health. While the physical and chemical determinants of dust toxicity for materials such as asbestos, quartz, volcanic ashes and urban particulate matter have been the focus of substantial research efforts, lunar dust properties, and therefore lunar dust toxicity may differ substantially. In this contribution, past and ongoing work on dust toxicity is reviewed, and major knowledge gaps that prevent an accurate assessment of lunar dust toxicity are identified. Finally, a range of studies using ground-based, low-gravity, and in situ measurements is recommended to address the identified knowledge gaps. Because none of the curated lunar samples exist in a pristine state that preserves the surface reactive chemical aspects thought to be present on the lunar surface, studies using this material carry with them considerable uncertainty in terms of fidelity. As a consequence, in situ data on lunar dust...

  11. Second generation rotary furnaces, an even more viable alternative to cupola and electric induction furnaces; La seconde generation de fours rotatifs, un appareil qui peut se substituer avantageusement au cubilot et au four electrique a induction

    Energy Technology Data Exchange (ETDEWEB)

    Lever, D. [Air Liquide 38 - Sassenage (France)

    2001-10-01

    Rotary furnaces are a well established alternative to cupola furnaces. Recent innovations in oxygas furnaces have made them the preferred choice even over medium-frequency electric furnaces in many European foundries. The article explains in what respects the rotary furnace is a new iron smelting concept, as different from the cupola furnace as the medium-frequency electric furnace. (author)

  12. FEM Optimisation of Spark Plasma Sintering Furnace

    CERN Document Server

    Kellari, Demetrios Vasili

    2013-01-01

    Coupled electro-thermal FEM analysis has been carried out on a sintering furnace used to produce new materials for LHC collimators. The analysis showed there exist margins for improvement of the current process and equipment through minor changes. To optimise the design of the furnace several design changes have been proposed including: optimization of material selection using copper cooling plates, control of convection in cooling plates by lowering the water flow rate, modifying the electrode shape using unsymmetrical electrodes and upgrading the thermal shielding to make use of multilayer graphite shields. The results show that we have a significant improvement in temperature gradient on the plate, from 453 to 258 °C and a reduction in power requirement from 62 to 44 kW.

  13. Solar furnace sintering of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Zhilinska, N.; Zalite, I.; Korb, G.; Angerer, P.; Rodriguez, J.; Martinez, D.

    2004-07-01

    This paper reports on the current status of application of solar furnace for sintering of TiCN, TiO2 and Al2O3 nano powders with the specific surface area of 30-50 m''2/g and average particle size of 30-50 nm. The powders have been prepared by the plasma chemical synthesis and other methods. This work relates to innovative methods of sintering in the solar furnace at Plataforma Solar de Almeria and the Spark Plasma Sintering (SPS). The influence of sintering temperature, sintering time and heating rate on the densification behaviour of the nanopowders was investigated. The results were compared with the data obtained using commercial powders. (Author) 4 refs.

  14. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  15. Concentration of a Cassegrain solar furnace

    Science.gov (United States)

    Cobble, M. H.

    1981-01-01

    A solar furnace comprising a paraboloidal mirror for tracking the sun and a hyperboloidal reflector having one focus in common with the paraboloid is analyzed to determine the geometric concentration of the system. A numerical ray-trace analysis was carried out to study various geometrical configurations of the two reflectors. In particular, the geometric concentration is calculated for the case when the line joining the foci of the hyperboloid and the axis of revolution of the paraboloid are not coincident.

  16. Temperature Controller for a Solar Furnace

    Science.gov (United States)

    Hale, R. R.; Mcdougal, A. R.

    1982-01-01

    Relatively-simple movable sheild has been suggested for controlling temperature of solar furnace. Temperature modulator can be set to have collected solar energy fully "on", fully "off" or any intermediate level. Parabolic mirror concentrates Sunlight into receiver. Shade plate that blocks insolation at back of receiver produces shade zone in center of collector. No radiation is returned to receiver from shade zone; only rays falling on other areas of reflecting surface are directed back toward receiver.

  17. Carbon sublimation using a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Laplaze, D. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Bernier, P. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Journet, C. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Vie, V. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees; Flamant, G. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees]|[Inst. de Science et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, Font-Romeu (France); Lebrun, M. [Montpellier-2 Univ. (France). Groupe de Dynamique des Phases Condensees]|[Inst. de Science et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, Font-Romeu (France)

    1997-02-28

    We have previously shown that the high intensity of solar radiation, obtained with the Odeillo (France) solar furnace facilities, can be used to vaporize graphite in inert gas atmosphere to produce fullerenes. After a short survey of the possible mechanisms of formation of these molecules, we report some results in agreement with the proposed model and discuss the possibilities of increasing the fullerene yield which currently reaches 20% (orig.)

  18. Fabrication of the solar furnace`s segmental main parabolic mirror

    Energy Technology Data Exchange (ETDEWEB)

    Shishido, K. [Tohoku Gakuin Univ., Tagajo, Miyagi (Japan); Kitahara, H. [Tohoku Electric Power Co. Ltd., Sendai (Japan); Fujisaki, H.; Shoji, T. [Tohoku Gakuin Univ., Tagajo, Miyagi (Japan); Shibata, Y. [Tohoku Univ., Sendai (Japan); Sugiura, M. [Koyodai High School, Miyagi, Sendai (Japan); Nagai, Y. [Press Kogyo Company Ltd., Fujisawa (Japan); Kobayashi, H. [Tokyo Special Glass Company Ltd., Fujioka (Japan)

    1994-12-31

    The development of a new energy system based on the concentration of the rays of the sun was trialed and four solar furnaces produced. However, the fabrication of the segmented main parabolic mirror required high precision and was found to be very difficult. The main parabolic mirror of the furnaces were of the segmental type. The mirrors in the large furnace of the first trial in 1962 were made by a cutting machine with a cam mechanism and then finished by grinding and polishing. The segmental main parabolic mirrors of the small and medium-size furnaces (2nd and 3rd trials) were made using master molds (for softening the glass segments) that were fabricated using a cutting machine having a link mechanism. The fourth furnace used mirrors composed of super reflecting A1 plate cemented on a stamped plastic base. The cutting techniques and the grinding and polishing of the glass to fabricate the fan-shaped segmental parabolic mirrors were successful, but the softening results were not ideal. Better results were obtained on softening narrow fan-shaped glass plates and the ideal tools for cutting the master molds of soft brick are considered to be the glass gauge or cylinder tube. 10 figs., 4 refs.

  19. High temperature solar furnace: current applications and future potential

    Energy Technology Data Exchange (ETDEWEB)

    Bjorndalen, N. [Dalhousie Univ., Faculty of Engineering, Halifax, NS (Canada)

    2003-02-15

    The high temperature solar furnace can offer great opportunities for the production of many types of products worldwide, but recent advances in this technology have been limited to metal reduction. The production of semiconductors, which are utilized to a great extent in the electronic industry, is a viable option for this technology that has been overlooked. Especially where sand and sunlight are plentiful (countries that surround the equator), silicon chips produced with a solar furnace can have great economical value. This paper describes current and potential solar furnace technologies. The components of the solar furnace are described, as well as metal reduction processes including zinc and aluminum production. The viability of silicon chip production is also examined. The possibilities for other product development using an extremely (up to 10,000 deg C) high temperature solar furnace are also discussed. Economically, the benefits of solar furnaces are great, with only high initial start-up costs and little operation costs. Metal reduction processes can also be enhanced with high temperature solar furnaces in that plugging problems are eliminated. By replacing conventional furnaces, such as blast and electric arc furnaces, with a high temperature solar furnace, CO{sub 2} emissions and energy consumption can be greatly reduced, which will bring in added dividends to the society. (Author)

  20. A virtual crystallization furnace for solar silicon

    Energy Technology Data Exchange (ETDEWEB)

    Steinbach, I.; Franke, D. [ACCESS e.V., Aachen (Germany); Krumbe, W.; Liebermann, J. [Bayer AG, Krefeld-Uerdingen (Germany)

    1994-12-31

    Blocks of silicon for photovoltaic applications are economically crystallized in large casting furnaces. The quality of the material is determined by the velocity of the crystallization front, the flatness of the liquid-solid interface and the thermal gradients in the solid during cooling. The process cycle time, which is determined by the rate of crystallization and cooling, has a large effect on the process economic viability. Traditionally trial and error was used to determine the process control parameters, the success of which depended on the operator`s experience and intuition. This paper presents a numerical model, which when completed by a fitted data set, constitutes a virtual model of a real crystallization furnace, the Virtual Crystallization Furnace (VCF). The time-temperature distribution during the process cycle is the main output, which includes a display of actual liquid-solid front position. Moreover, solidification velocity, temperature gradients and thermal stresses can be deduced from this output. The time needed to run a simulation on a modern work-station is approximately 1/6 of real process time, thereby allowing the user to make many process variations at very reasonable costs. Therefore the VCF is a powerful tool for optimizing the process in order to reduce cycle time and to increase product quality.

  1. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  2. Flue Dust Agglomeration in the Secondary Lead Industry

    Science.gov (United States)

    Schwitzgebel, Klaus

    1981-01-01

    A secondary lead smelter produces several tons of bag-house dust a day. Appropriate handling of this dust is mandatory to meet the proposed OSHA and EPA workroom and ambient standards. Dust agglomeration proved a successful approach. Dusts with a high concentration of PbCl2, or compounds containing PbCl2 can be agglomerated at much lower temperatures than samples with low PbCl2 concentrations. The chlorine sources are polyvinyl chloride (PVC) battery plate separators. Since PVC is used in Europe to a much greater extent than in the U.S., the composition of feedstock must be considered in equipment selection at U.S. secondary smelters. The vapor pressure characteristics of PbCl2 favor its evaporation at blast furnace temperatures. Condensation occurs in the gas cooling system. Recycling of baghouse dust leads to a buildup of PbCl2 in the smelter. Its removal from the system is eventually necessary through leaching, if charges with a high PVC content are processed.

  3. Application of Carbon Composite Bricks for Blast Furnace Hearth

    Science.gov (United States)

    Zuo, Haibin; Wang, Cong; Zhang, Jianliang; Zhao, Yongan; Jiao, Kexin

    Traditional refractory materials for blast furnace hearth lining are mainly composed of carbon bricks and the ceramic cup. However, these materials can't meet the demands for long service life design of blast furnaces. In this paper, a new refractory called carbon composite brick (CCB) was introduced, which combined the advantages of carbon bricks and the ceramic cup. In this case, the resistance of the CCB against corrosion was equal to the ceramic cup and the thermal conductivity of the CCB was equal to carbon bricks. From the results of more than 20 blast furnaces, the CCB could be well used in small blast furnaces and large blast furnaces. In the bad condition of low grade burden and high smelting intensity, the CCB gave full play to the role of cooling system, and effectively resisted the erosion of hot metal to improve the service life of blast furnaces.

  4. Sealed rotary hearth furnace with central bearing support

    Science.gov (United States)

    Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

    1989-01-01

    The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

  5. Operational Dust Prediction

    Science.gov (United States)

    Benedetti, Angela; Baldasano, Jose M.; Basart, Sara; Benincasa, Francesco; Boucher, Olivier; Brooks, Malcolm E.; Chen, Jen-Ping; Colarco, Peter R.; Gong, Sunlin; Huneeus, Nicolas; Jones, Luke; Lu, Sarah; Menut, Laurent; Morcrette, Jean-Jacques; Mulcahy, Jane; Nickovic, Slobodan; Garcia-Pando, Carlos P.; Reid, Jeffrey S.; Sekiyama, Thomas T.; Tanaka, Taichu Y.; Terradellas, Enric; Westphal, Douglas L.; Zhang, Xiao-Ye; Zhou, Chun-Hong

    2014-01-01

    Over the last few years, numerical prediction of dust aerosol concentration has become prominent at several research and operational weather centres due to growing interest from diverse stakeholders, such as solar energy plant managers, health professionals, aviation and military authorities and policymakers. Dust prediction in numerical weather prediction-type models faces a number of challenges owing to the complexity of the system. At the centre of the problem is the vast range of scales required to fully account for all of the physical processes related to dust. Another limiting factor is the paucity of suitable dust observations available for model, evaluation and assimilation. This chapter discusses in detail numerical prediction of dust with examples from systems that are currently providing dust forecasts in near real-time or are part of international efforts to establish daily provision of dust forecasts based on multi-model ensembles. The various models are introduced and described along with an overview on the importance of dust prediction activities and a historical perspective. Assimilation and evaluation aspects in dust prediction are also discussed.

  6. 77 FR 76831 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnaces and...

    Science.gov (United States)

    2012-12-31

    ... Furnaces and Boilers (June 7, 2010),\\5\\ the ENERGY STAR Product Databases for Gas and Oil Furnaces (Jan. 4, 2010),\\6\\ the California Energy Commission's Appliance Database for Residential Furnaces and Boilers,\\7.... Department of Commerce, ENERGY STAR Furnaces--Product Databases for Gas and Oil Furnaces (Jan. 4,...

  7. Anomaly detection of blast furnace condition using tuyere cameras

    Science.gov (United States)

    Yamahira, Naoshi; Hirata, Takehide; Tsuda, Kazuro; Morikawa, Yasuyuki; Takata, Yousuke

    2016-09-01

    We present a method of anomaly detection using multivariate statistical process control(MSPC) to detect the abnormal behaviors of a blast furnace. Tuyere cameras attached circumferentially at the lower side of a blast furnace are used to monitor the inside of the furnace and this method extracts abnormal behaviors of intensities. It is confirmed that with our method, detecting timing is earlier than operators' notice. Besides, misalignment of cameras doesn't affect detecting performance, which is important property in actual use.

  8. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    Science.gov (United States)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  9. Biological Kraft Chemical Recycle for Augmentation of Recovery Furnace Capacity

    Energy Technology Data Exchange (ETDEWEB)

    Stuart E. Strand

    2001-12-06

    The chemicals used in pulping of wood by the kraft process are recycled in the mill in the recovery furnace, which oxidizes organics while simultaneously reducing sulfate to sulfide. The recovery furnace is central to the economical operation of kraft pulp mills, but it also causes problems. The total pulp production of many mills is limited by the recovery furnace capacity, which cannot easily be increased. The furnace is one of the largest sources of air pollution (as reduced sulfur compounds) in the kraft pulp mill.

  10. Thermal Oxidation of Tail Gases from the Production of Oil-furnace Carbon Black

    Directory of Open Access Journals (Sweden)

    Bosak, Z.

    2009-01-01

    Full Text Available This paper describes the production technology of oil-furnace carbon black, as well as the selected solution for preventing the emissions of this process from contaminating the environment.The products of industrial oil-furnace carbon black production are different grades of carbon black and process tail gases. The qualitative composition of these tail gases during the production of oil-furnace carbon black are: carbon(IV oxide, carbon(II oxide, hydrogen, methane, hydrogen sulfide, nitrogen, oxygen, and water vapor.The quantitative composition and lower caloric value of process tail gases change depending on the type of feedstock used in the production, as well as the type of process. The lower caloric value of process tail gases is relatively small with values ranging between 1500 and 2300 kJ m–3.In the conventional production of oil-furnace carbon black, process tail gases purified from carbon black dust are freely released into the atmosphere untreated. In this manner, the process tail gases pollute the air in the town of Kutina, because their quantitative values are much higher than the prescribed emissions limits for hydrogen sulfide and carbon(II oxide. A logical solution for the prevention of such air pollution is combustion of the process tail gases, i. e. their thermal oxidation. For this purpose, a specially designed flare system has been developed. Consuming minimum amounts of natural gas needed for oxidation, the flare system is designed to combust low caloric process tail gases with 99 % efficiency. Thus, the toxic and flammable components of the tail gases (hydrogen sulfide, hydrogen, carbon(II oxide, methane and other trace hydrocarbons would be transformed into environmentally acceptable components (sulfur(IV oxide, water, carbon(IV oxide and nitrogen(IV oxide, which are in compliance with the emissions limit values prescribed by law.Proper operation of this flare system in the production of oil-furnace carbon black would solve

  11. Stone dusting process advance

    Energy Technology Data Exchange (ETDEWEB)

    Matt Ryan; David Humphreys [Mining Attachments (Qld.) Pty Ltd. (Australia)

    2009-01-15

    The coal mining industry has, for many years, used dry stone dust or calcium carbonate (CaCO{sub 3}) in the prevention of the propagation of coal dust explosions throughout their underground mines in Australia. In the last decade wet stone dusting has been introduced. This is where stone dust and water are mixed together to form a paste like slurry. This mixture is pumped and sprayed on to the underground roadway surfaces. This method solved the contamination of the intake airways but brought with it a new problem known as 'caking'. Caking is the hardened layer that is formed as the stone dust slurry dries. It was proven that this hardened layer compromises the dispersal characteristics of the stone dust and therefore its ability to suppress a coal dust explosion. This project set out to prove a specially formulated, non toxic slurry additive and process that could overcome the caking effect. The slurry additive process combines dry stone dust with water to form a slurry. The slurry is then treated with the additive and compressed air to create a highly vesicular foam like stone dusted surface. The initial testing on a range of additives and the effectiveness in minimising the caking effect of wet dusting were performed at Applied Chemical's research laboratory in Melbourne, Victoria and independently tested at the SGS laboratory in Paget, Queensland. The results from these tests provided the platform to conduct full scale spraying trials at the Queensland Mines Rescue Station and Caledon Coal's Cook Colliery, Blackwater. The project moved into the final stage of completion with the collection of data. The intent was to compare the slurry additive process to dry stone dusting in full-scale methane explosions at the CSIR Kloppersbos explosion facility in Kloppersbos, South Africa.

  12. Slag wool manufacturing from blast furnace slag

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Руських

    2016-11-01

    Full Text Available Slag wool is the most expensive and valuable product of blast furnace slag processing. Slag wool is in great demand nowadays. The article highlights the factors influencing the mineral wool quality: chemical composition that determines the acidity of the module, the temperature of the molten slag and the required slag jet thickness consistency. Mineral wool is produced by blowing air or steam into a jet of molten slag. As a result of it the slag crushes into droplets stretching. The resulting wool contains 5% slag and 95% air. The quality of the obtained slag wool depends on the module acidity of the slag. The blast furnace slags of «Ilyich iron and steel works of Mariupol» and «Azovstal iron & steel works» are the main (short slags – they give short fibers. To obtain high-quality long fiber wool it is necessary to add admixtures into basic blast furnace slag to reduce its basicity. As a result of the fuel and energy rising prices and the necessity to reduce the slag wool cost it is necessary to develop a new technology with fiery-liquid slag, with the removal of iron compounds and sulphur from the melts and the introduction of corrective additives to improve the quality of slag wool. Good thermal conductivity (about 0,03 kcal/m∙h∙°C and other indicators (resistance, volume weight make it possible to use the materials from slag wool (pads, rigid and semi-rigid plates as heat and sound insulating materials

  13. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    Science.gov (United States)

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  14. Study of Zinc Leaching of EAF Flue Dust Using Sodium Hydroxide

    Directory of Open Access Journals (Sweden)

    Ahsan Abdul Ghani

    2016-06-01

    Full Text Available During the production of steel from Electric Arc Furnace (EAF, large amount of by-product called EAF flue dust is generated. The major proportion of flue dust is comprised of Zn (41.5 % wt.. Different phases identified by XRD analysis are zincite, franklinite and magnetite with zincite being dominant. In this study, we have performed flue dust treatment using sodium hydroxide as leaching medium. Different concentrations of alkali were used to optimize maximum recovery of Zn. XRF and Wet Chemical method were used to characterize the dust samples both before and after leaching. The optimum alkali concentration for selective leaching of zinc was found to be 4 M with a zinc recovery of 90 %.

  15. Vacuum Furnace - Integrated "Sub zero" Treatment

    Institute of Scientific and Technical Information of China (English)

    B. Zieger; Hubert Schulte

    2004-01-01

    The vacuum heat treatment with overpressure gas quenching is more and more accepted due to considerable advantages compared to the traditional oil and salt bath processes. Continuous further developments and new concepts like multi-directional cooling systems, a separate quenching chamber and "sub zero" systems lead towards an oxidation free and low distortion vacuum heat treatment for a broad range of parts and materials. Short and energy saving processes guarantee a high economic efficiency and environmental compatibility.The "sub zero" system which is integrated into the standard vacuum furnace achieves a heat treatment result with a high conversion of retained austenite in fully automatic hardening and tempering processes.

  16. Pyrometric temperature measurements in the solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tschudi, H.-R; Mueller, Ch.

    2000-07-01

    Surface temperatures are key parameters in many applications of concentrated solar radiation. Pyrometric temperature determination is here hampered by the reflected solar radiation. Two approaches to solve this problem were experimentally tested with the TREMPER reactor in the solar furnace at PSI: the flash assisted multiwavelength pyrometry (FAMP) developed at PSI and a so called 'solar-blind' pyrometer developed by IMPAC Electronic GmbH in Frankfurt, Germany, in collaboration with PSI. Performance, advantages and disadvantages of the two different pyrometers are reported and discussed. (authors)

  17. Oil injection into the blast furnace

    Energy Technology Data Exchange (ETDEWEB)

    Dongsheng Liao; Mannila, P.; Haerkki, J.

    1997-12-31

    Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

  18. Respirable dust measured downwind during rock dust application.

    Science.gov (United States)

    Harris, M L; Organiscak, J; Klima, S; Perera, I E

    2017-05-01

    The Pittsburgh Mining Research Division of the U.S. National Institute for Occupational Safety and Health (NIOSH) conducted underground evaluations in an attempt to quantify respirable rock dust generation when using untreated rock dust and rock dust treated with an anticaking additive. Using personal dust monitors, these evaluations measured respirable rock dust levels arising from a flinger-type application of rock dust on rib and roof surfaces. Rock dust with a majority of the respirable component removed was also applied in NIOSH's Bruceton Experimental Mine using a bantam duster. The respirable dust measurements obtained downwind from both of these tests are presented and discussed. This testing did not measure miners' exposure to respirable coal mine dust under acceptable mining practices, but indicates the need for effective continuous administrative controls to be exercised when rock dusting to minimize the measured amount of rock dust in the sampling device.

  19. Dust escape from Io

    Science.gov (United States)

    Flandes, Alberto

    2004-08-01

    The Dust ballerina skirt is a set of well defined streams composed of nanometric sized dust particles that escape from the Jovian system and may be accelerated up to >=200 km/s. The source of this dust is Jupiter's moon Io, the most volcanically active body in the Solar system. The escape of dust grains from Jupiter requires first the escape of these grains from Io. This work is basically devoted to explain this escape given that the driving of dust particles to great heights and later injection into the ionosphere of Io may give the particles an equilibrium potential that allow the magnetic field to accelerate them away from Io. The grain sizes obtained through this study match very well to the values required for the particles to escape from the Jovian system.

  20. Galactic dust properties

    Science.gov (United States)

    Paradis, D.

    2011-12-01

    Recent studies have shown evidence for variations in the dust emissivity law with temperature and wavelength. A recent dust emission model, called TLS model (for two-level systems), based on the description of the disordered internal structure of the amorphous dust grains has been developped to interpret observations in the far-infrared/submillimeter (FIR/submm) domain. A recent work focusing on the comparison between data of the diffuse interstellar medium seen by FIRAS-WMAP, as well as Archeops compact sources, with the TLS model allowed us to constrain the model parameters characterizing the general Galactic dust properties. Using the newly available Herschel/Hi-GAL data of the inner Galactic plane, we report a 500 μm emissivity excess in the peripheral parts of the Galactic plane, that can reach up to 20% of the emissivity. Results of the TLS modeling indicate significant changes in the dust properties from the central to peripheral parts of the Galactic plane.

  1. Cold Agglomeration of Ultrafine Oxidized Dust (UOD from Ferromanganese and Silicomanganese Industrial Process

    Directory of Open Access Journals (Sweden)

    María Ordiales

    2016-08-01

    Full Text Available Different wastes are generated in ferromanganese and silicomanganese alloy production. One of them is the ultrafine oxidized dust (UOD produced in the collection and control of flying dusts in the ferroalloy industry. This waste has fairly high manganese content (20%–40% Mn, making it suitable to be a secondary raw material for the ferromanganese industry. This research proposes a method for the transformation of UOD into a useable raw material. Cold agglomeration is the best option, due to its low energy consumption. Portland cement and refractory cement are compared as suitable candidates in the management of the UOD for their reuse in the electric arc furnace feed.

  2. Recirculation of Chilean copper smelting dust with high impurities contents to the smelting process

    Energy Technology Data Exchange (ETDEWEB)

    Sano, H.; Fujisawa, T. [Nagoya Univ., Nagoya (Japan). EcoTopia Science Inst.; Montenegro, V. [Nagoya Univ., Nagoya (Japan). Dept. of Materials Science and Engineering

    2007-07-01

    Dust generated during the copper smelting process is generally stabilized using hydrometallurgical methods as it contains high concentrations of arsenic. In this laboratory study, dust was recirculated during the smelting process in order to recover more copper and decrease dust emissions while recovering more copper. The behaviour of impurities and their influence on matte quality was also investigated. Industrial matte, flue dust, slag, and copper concentrates from a Chilean smelter were used as test materials. Dust recirculation tests were conducted in a simulated electric furnace. Off-gases were collected in a reaction tube, and the condensed volatile matter, slag, and matte phases were analyzed for their elemental content by inductively coupled plasma atomic emission spectrometry. The distribution of arsenic (As); antimony (Sb), bismuth (Bi), lead (Pb), and zinc (Zn) were investigated by varying the amounts of dust recirculating to the smelting stage with 21 per cent of the oxygen. Results showed that distributions of all analyzed elements increased with recirculation. It was concluded that copper can be recovered using the dust recirculation technique. However, impurities may limit the efficacy of the dust recirculation process. 6 refs., 3 tabs., 4 figs.

  3. The effect of various types of cement dust on sulphur dioxide oxidation in the air.

    Science.gov (United States)

    Vadjić, V; Gentilizza, M; Halle, R

    1988-07-01

    The effect of various types of cement dust on the behaviour of sulphur dioxide in the air was investigated on model systems in different experimental conditions.Experiments were carried out with PC-15z-45s (Portland-blast furnace cement containing 15% blast furnace slag), PC-25p-35s (Portland-pozzolan cement containing 25% pozzolan) and EFD (electrofilter dust).EFD most effectively removed SO2 from the air stream. The next efficacious was PC-15z-45s, whereas PC-25p-35s was the least efficient. The efficacy of cement dusts for SO2 removal from the air stream depended on their chemical and granulometric composition and in particular on the size of specific surface.The rate of reaction was also influenced by experimental conditions-relative humidity, the length of contact, that is, the flow rate of gaseous mixture through the reactor, and the amount of cement dust.The experimental data show that in the contact between SO2 and cement dust catalytic oxidation of SO2 to sulphates takes place. Sulphates remain bound to the surface, from which they cannot be thermally desorbed, but can be released by extraction in the Soxhlet apparatus.

  4. How to have the shortest level emission of a furnace off-gas; Como alcanzar el nivel mas bajo de emision de un horno de arco electrico en el mundo

    Energy Technology Data Exchange (ETDEWEB)

    Naaby, H.; Abildgaards, O.; Pedersen, J.

    1996-06-01

    With a starting point in the requisite of an improved internal work environment and an expected demand for very low dust emission limits for Danish Steel works Ltd (DDS), the furnace off-gas from the two 110t EAF`s was led to a new filter system with a continuously registered exhaust through a stack. At the same time a survey was carried out regarding formation and possible removal of dioxin and furans in scrap based steel making. The results of the improvements have shown, that it is possible to reduce the dust emissions to less than 1 mg/m{sup 3} - STP (the local limit is 5 mg/m{sup 3} - STP) corresponding to app. 1 g./t. produced steel. The dioxin emission in less than lg./year, corresponding to 1500 TCDD-eq ng/t. produced steel. It has been proved that the metallurgy-, energy-, and furnace off-gas conditions are of the greatest importance for the lowering of dust and dioxin emissions, as well as for the optimization of the energy consumption. Therefore investigations of the energy conditions in the furnace are made and the furnace has been rebuild to ensure a sealed furnace. These improvements have reduced the quantity of gas to be filtered from the previous 90.000 m{sup 3} - STP/h to 40.000 m{sup 3} - STP/h from each furnace. It has also been shown, that a continuous monitoring and control of the consumption with approximately 10%. danish Steel Works Ltd. has led a project in an ECSC project which is going to find a economically and energy-wisw optimised way for further reduction of the dioxin emission. the results of the latest improvements are reported in this paper. (Author) 4 refs.

  5. Glass Furnace Combustion and Melting Research Facility.

    Energy Technology Data Exchange (ETDEWEB)

    Connors, John J. (PPG Industries, Inc., Pittsburgh, PA); McConnell, John F. (JFM Consulting, Inc., Pittsburgh, PA); Henry, Vincent I. (Henry Technology Solutions, LLC, Ann Arbor, MI); MacDonald, Blake A.; Gallagher, Robert J.; Field, William B. (Lilja Corp., Livermore, CA); Walsh, Peter M.; Simmons, Michael C. (Lilja Corp., Livermore, CA); Adams, Michael E. (Lilja Corp., Rochester, NY); Leadbetter, James M. (A.C. Leadbetter and Son, Inc., Toledo, OH); Tomasewski, Jack W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Operacz, Walter J. (A.C. Leadbetter and Son, Inc., Toledo, OH); Houf, William G.; Davis, James W. (A.C. Leadbetter and Son, Inc., Toledo, OH); Marvin, Bart G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Gunner, Bruce E. (A.C. Leadbetter and Son, Inc., Toledo, OH); Farrell, Rick G. (A.C. Leadbetter and Son, Inc., Toledo, OH); Bivins, David P. (PPG Industries, Inc., Pittsburgh, PA); Curtis, Warren (PPG Industries, Inc., Pittsburgh, PA); Harris, James E. (PPG Industries, Inc., Pittsburgh, PA)

    2004-08-01

    The need for a Combustion and Melting Research Facility focused on the solution of glass manufacturing problems common to all segments of the glass industry was given high priority in the earliest version of the Glass Industry Technology Roadmap (Eisenhauer et al., 1997). Visteon Glass Systems and, later, PPG Industries proposed to meet this requirement, in partnership with the DOE/OIT Glass Program and Sandia National Laboratories, by designing and building a research furnace equipped with state-of-the-art diagnostics in the DOE Combustion Research Facility located at the Sandia site in Livermore, CA. Input on the configuration and objectives of the facility was sought from the entire industry by a variety of routes: (1) through a survey distributed to industry leaders by GMIC, (2) by conducting an open workshop following the OIT Glass Industry Project Review in September 1999, (3) from discussions with numerous glass engineers, scientists, and executives, and (4) during visits to glass manufacturing plants and research centers. The recommendations from industry were that the melting tank be made large enough to reproduce the essential processes and features of industrial furnaces yet flexible enough to be operated in as many as possible of the configurations found in industry as well as in ways never before attempted in practice. Realization of these objectives, while still providing access to the glass bath and combustion space for optical diagnostics and measurements using conventional probes, was the principal challenge in the development of the tank furnace design. The present report describes a facility having the requirements identified as important by members of the glass industry and equipped to do the work that the industry recommended should be the focus of research. The intent is that the laboratory would be available to U.S. glass manufacturers for collaboration with Sandia scientists and engineers on both precompetitive basic research and the

  6. Durability of Alkali Activated Blast Furnace Slag

    Science.gov (United States)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  7. Mercury in dumped blast furnace sludge.

    Science.gov (United States)

    Földi, Corinna; Dohrmann, Reiner; Mansfeldt, Tim

    2014-03-01

    Blast furnace sludge (BFS) is a waste generated in the production of pig iron and was dumped in sedimentation ponds. Sixty-five samples from seven BFS locations in Europe were investigated regarding the toxic element mercury (Hg) for the first time. The charge material of the blast furnace operations revealed Hg contents from 0.015 to 0.097mgkg(-1). In comparison, the Hg content of BFS varied between 0.006 and 20.8mgkg(-1) with a median of 1.63mgkg(-1), which indicates enrichment with Hg. For one site with a larger sample set (n=31), Hg showed a stronger correlation with the total non-calcareous carbon (C) including coke and graphite (r=0.695; n=31; p<0.001). It can be assumed that these C-rich compounds are hosting phases for Hg. The solubility of Hg was rather low and did not exceed 0.43% of total Hg. The correlation between the total Hg concentration and total amount of NH4NO3-soluble Hg was relatively poor (r=0.496; n=27; p=0.008) indicating varying hazard potentials of the different BFS. Finally, BFS is a mercury-containing waste and dumped BFS should be regarded as potentially mercury-contaminated sites.

  8. Electric arc furnace models for flicker study

    Directory of Open Access Journals (Sweden)

    Catalina González Castaño

    2016-06-01

    Full Text Available Objective: The aim of this paper is to evaluate voltage fluctuations or flicker of two electric arc furnace models through comparison with real data.Method: The first proposed model is founded on the energy conservation principle, which generates a non-linear differential equation modelling the electric arc voltage – current characteristics. Voltage fluctuations are generated using a chaotic circuit that modulates the amplitude of arc voltage. The second model is based on the empirical relationship between the arc diameter or length as well as voltage and electrical current on the arc. Voltage fluctuations are considered adding a random signal in the arc length. Both models are implemented in PSCADTM.Results: The results of both models are compared with real data taken at the most critical stage of the operation of the furnace, and they show that the model based on energy conservation has a lower average mean square error in the voltages and currents 5.6 V and 1.7 kA against 27,2 V y 3.38 kA obtained with the second model.Conclusions: Both models consider the nonlinearity and random behavior present in this type of load, validating their inclusion in computer models of electric power systems.

  9. The Advanced Automated Directional Solidification Furnace

    Science.gov (United States)

    Gillies, D. C.; Reeves, F. A.; Jeter, L. B.; Sledd, J. D.; Cole, J. M.; Lehoczky, S. L.

    1996-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) is a five zone tubular furnace designed for Bridgman-Stockbarger, other techniques of crystal growth involving multiple temperature zones such as vapor transport experiments and other materials science experiments. The five zones are primarily designed to produce uniform hot and cold temperature regions separated by an adiabatic region constructed of a heat extraction plate and an insert to reduce radiation from the hot to the cold zone. The hot and cold zone temperatures are designed to reach 1600 C and 1100 C, respectively. AADSF operates on a Multi-Purpose Experiment Support Structure (MPESS) within the cargo bay of the Space Shuttle on the United States Microgravity Payload (USMP) missions. Two successful flights, both employing the directional solidification or Bridgman Stockbarger technique for crystal growth have been made, and crystals of HgCdTe and PbSnTe grown in microgravity have been produced on USMP-2 and USMP-3, respectively. The addition of a Sample Exchange Mechanism (SEM) will enable three different samples to be processed on future flights including the USMP-4 mission.

  10. DEMONSTRATION BULLETIN: CYCLONE FURNACE SOIL VITRI- FICATION TECHNOLOGY - BABCOCK & WILCOX

    Science.gov (United States)

    Babcock and Wilcox's (B&W) cyclone furnace is an innovative thermal technology which may offer advantages in treating soils containing organics, heavy metals, and/or radionuclide contaminants. The furnace used in the SITE demonstration was a 4- to 6-million Btu/hr pilot system....

  11. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  12. Reduction Mechanism of Chromite Ore in Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yi-wei; DING Wei-zhong; LU Xiong-gang; XU Kuang-di

    2004-01-01

    The structural changes and reduction degree of chromite ore in blast furnace were studied by optical micrograph analysis, scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDXA). The smelting reduction mechanism of chromite in blast furnace was primarily discussed.

  13. C AND M BOTTOM LOADING FURNACE TEST DATA

    Energy Technology Data Exchange (ETDEWEB)

    Lemonds, D

    2005-08-01

    The test was performed to determine the response of the HBL Phase III Glovebox during C&M Bottom Loading Furnace operations. In addition the data maybe used to benchmark a heat transfer model of the HBL Phase III Glovebox and Furnace.

  14. Advanced steel reheat furnaces: Research and development. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D. [Energy and Environmental Research Corp., Irvine, CA (United States); Li, X. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  15. Resistance furnaces. General presentation; Fours electriques a resistances. Presentation generale

    Energy Technology Data Exchange (ETDEWEB)

    Bourgeois, J.F.; Girault, A.; Jaume, R.; Le Boulch, M. [Electricite de France (EDF), Div. Recherche and Developpement, 75 - Paris (France); Oberlin, C.

    2005-04-01

    The resistance furnace is certainly the better known electro-thermal device. Its first industrial use started around 1920 and its technology has improved continuously. It's an indirect heating system: the heat produced by Joule effect is transmitted to the load by radiant heat transfer and convection. In this article, stress is put on the specific characteristics of resistance furnaces, in particular the nature and efficiency of resistors, their implementation, the heat transfer from the resistors to the load and the operation and control of these furnaces: 1 - general considerations; 2 - resistors/load thermal exchanges: conduction, radiant heat transfer, forced convection, global heat transfers; 3 - power of resistance furnaces: energy absorbed by the load, by the furnace walls, heat losses, power needs, efficiency, dimensioning; 4 - different types of resistance furnaces: with hearth, with bell, with revolving plate, with chains and conveyor, with charging carriage, drying ovens, special furnaces; 5 - thermal insulation of resistance furnaces: classification according to standards, types and characteristics of the most used materials, lining characteristics and implementation. (J.S.)

  16. Advanced steel reheat furnaces: Research and development. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D. [Energy and Environmental Research Corp., Irvine, CA (United States); Li, X. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  17. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  18. CHARCOAL PACKED FURNACE FOR LOW-TECH CHARRING OF BONE

    DEFF Research Database (Denmark)

    Jacobsen, P.; Dahi, Elian

    1997-01-01

    A low-tech furnace for charring of raw bone using char coal is developed and tested. The furnace consists of a standard oil drum, fitted with simple materials as available in every market in small towns in developing counties. 80 kg of raw bone and 6 kg of charcoal are used for production of 50 k...

  19. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T.; Jaeaeskelaeinen, K.; Oeini, J.; Koskiahde, A.; Jokiniemi, J.; Pyykkoenen, J. [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  20. A New Mathematical Simulation Approach for Thermal Cracking Furnace Studies

    Institute of Scientific and Technical Information of China (English)

    LanXingying; XuChunming; GaoJinsen; ZhangHongmei

    2005-01-01

    Thermal cracking of hydrocarbons for olefin production is normally carried out in long reactor tubes suspended in a large gas fired furnace. In this paper, a coupled furnace-reactor mathematical model based on a computational fluid dynamics (CFD) technique is developed to simulate the complex fluid dynamics phenomena in the thermal cracking furnace. The model includes mass transfer, momentum transfer, and heat transfer, as well as thermal cracking reactions, fuel combustion and radiative heat transfer. The rationality and reliability of the mathematical model is confirmed by the approximate agreement of predicted data and industrial data. The coupled furnace-reactor simulation revealed the details of both the transfer and reaction processes taking place in the thermal cracking furnace. The results indicate highly nonuniform distribution of the flue-gas velocity, concentration and temperature in the furnace, which cause nonuniform distribution of tube skin temperature and heat flux of the reactor tubes. Profiles of oil-gas velocity,pressure, temperature and product yields in the lengthwise direction of the reactor tube are obtained. Furthermore, in the radial direction steep velocity and temperature gradients and relatively slight gradients of species concentration are found.In conclusion, the model can provide more information on the fluid dynamics and reaction behavior in the thermal cracking furnace, and guidance for the design and improvement of thermal cracking furnaces.

  1. Current Trend in Furnace Technology in the Melting Industries

    Directory of Open Access Journals (Sweden)

    O.A. Ighodalo

    2011-06-01

    Full Text Available The aim of this study is to presents some of the current trend in Furnace technology as it pertains to the melting industries. Furnaces are applied in various industries for material processing. Large amounts of energy are usually consumed in the melting industries. The current trend in furnace technology is towards energy conservation, enhanced efficiency and productivity. The reduction of pollutant emissions are also taken into consideration due to their environmental impact. The various materials and processes for furnaces are discussed. The various strategies being employed towards furnace energy conservation, efficiency and productivity, and reduction of pollutant emissions are also discussed. Such strategies include the use of better fuel types such as natural gas; improved insulation and refractory materials; advanced burner designs such as high velocity, regenerative and recuperative burners; new combustion technologies such as air and fuel staging, flue gas recirculation technique. Mathematical modeling is also being employed for analysis and design purpose.

  2. Effect of furnace atmosphere on E-glass foaming

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong-Sang; Dutton, Bryan C.; Hrma, Pavel R.; Pilon, Laurent

    2006-12-01

    The effect of furnace atmosphere on E-glass foaming generated in crucible has been studied with a specific goal to understand the impact of increased water content on foaming in oxy-fired furnaces. E-glass foams were generated in a fused-quartz crucible located in a quartz window furnace equipped with video recording. The present study showed that humidity in the furnace atmosphere destabilizes foam, while other gases have little effect on foam stability. This study suggests that the higher foaming in oxy-fired furnace compared to air-fired is caused by the effect of water on early sulfate decomposition, promoting more efficient refining gas generation from sulfate (known as “dilution effect”).

  3. Considerations for Scale-Up of Ferronickel Electric Smelting Furnaces

    Science.gov (United States)

    Hundermark, R. J.; Nelson, L. R.

    2017-02-01

    In ferronickel smelting, the selective carbothermic reduction of calcined nickel laterite ores in large electric furnaces yields a crude ferronickel product. The optimal process for nickel laterite smelting requires a fine balance between the metallurgical requirements of the process (feed composition, nickel recovery, energy consumption, product quality) and the capabilities of the feeding, tapping and off-gas systems, and especially of the furnace crucible and electrical system. The scale-up of nickel laterite smelting operations over the last 50 years has seen a tenfold increase in furnace power input. Furnace operations within the industry are examined to identify common trends and some new metrics are proposed which incorporate the combination of electrode power densities and the impact of alloy nickel grade on gas generation rates, and hence local electrode gas fluxes, which may impact on future scale-up of ferronickel furnaces.

  4. Mechanisms of metal dusting corrosion

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo

    In this thesis the early stages of metal dusting corrosion is addressed; the development of carbon expanded austenite, C, and the decomposition hereof into carbides. Later stages of metal dusting corrosion are explored by a systematic study of stainless steel foils exposed to metal dusting...... influence of oxygen and carbon on the metal dusting corrosion is explored. The results indicate that exposure to metal dusting conditions have a detrimental effect on the resistance against oxidation and, conversely, that exposure to oxidation has a detrimental effect on the resistance towards metal dusting....... Consequently, a combination of carburizing and oxidizing conditions has a strong mutual catalyzing effect on the metal dusting corrosion....

  5. Composite circumstellar dust grains

    Science.gov (United States)

    Gupta, Ranjan; Vaidya, Dipak B.; Dutta, Rajeshwari

    2016-10-01

    We calculate the absorption efficiencies of composite silicate grains with inclusions of graphite and silicon carbide in the spectral range 5-25 μm. We study the variation in absorption profiles with volume fractions of inclusions. In particular we study the variation in the wavelength of peak absorption at 10 and 18 μm. We also study the variation of the absorption of porous silicate grains. We use the absorption efficiencies to calculate the infrared flux at various dust temperatures and compare with the observed infrared emission flux from the circumstellar dust around some M-type and asymptotic giant branch stars obtained from IRAS and a few stars from Spitzer satellite. We interpret the observed data in terms of the circumstellar dust grain sizes, shape, composition and dust temperature.

  6. Composite Circumstellar Dust Grains

    CERN Document Server

    Gupta, Ranjan; Dutta, Rajeshwari

    2016-01-01

    We calculate the absorption efficiencies of composite silicate grains with inclusions of graphite and silicon carbide in the spectral range 5--25$\\rm \\mu m$. We study the variation in absorption profiles with volume fractions of inclusions. In particular we study the variation in the wavelength of peak absorption at 10 and 18$\\rm \\mu m$. We also study the variation of the absorption of porous silicate grains. We use the absorption efficiencies to calculate the infrared flux at various dust temperatures and compare with the observed infrared emission flux from the circumstellar dust around some M-Type \\& AGB stars obtained from IRAS and a few stars from Spitzer satellite. We interpret the observed data in terms of the circumstellar dust grain sizes; shape; composition and dust temperature.

  7. Nano Dust Analyzer Project

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose to develop a new highly sensitive instrument to confirm the existence of the so-called nano-dust particles, characterize their impact parameters, and...

  8. FAILURES AND THE LIFE OF FURNACE TUBES

    Institute of Scientific and Technical Information of China (English)

    F.Z.Shen; Y.Ding; D.M.Hou; Z.P.Ning; Y.Lü; T.B.Dong; A.R.Tuohuti

    2004-01-01

    It is showed after the furnace tubes serviced for 8-10 years that the density of damage in the HAZ (heat affected zone) of the weld has higher than in parent metals, though the depth of damage is not equal to. By the test of creep crack growth, it is also acquired that under same mechanic parameter C* (t), the rate of creep crack growth in the HAZ is more than twice as fast as in parent metals. Two mechanisms (overheating and thermal shock) of failure occurred in an accident are presented. The stress of thermal shock is analyzed, in which the change of the elasticity modulus with the radius ET = f(r) is considered. Based on it, the safety region of the thermal shock is obtained. Finally, two sets of curves for the safe life are suggested which can facilitate to estimate the remaining life of HK-40 or HP-Nb tubes by their creep rupture data.

  9. CFD Simulation on Ethylene Furnace Reactor Tubes

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Different mathematical models for ethylene furnace reactor tubes were reviewed. On the basis of these models a new mathematical simulation approach for reactor tubes based on computational fluid dynamics (CFD) technique was presented. This approach took the flow, heat transfer, mass transfer and thermal cracking reactions in the reactor tubes into consideration. The coupled reactor model was solved with the SIMPLE algorithm. Some detailed information about the flow field, temperature field and concentration distribution in the reactor tubes was obtained, revealing the basic characteristics of the hydrodynamic phenomena and reaction behavior in the reactor tubes. The CFD approach provides the necessary information for conclusive decisions regarding the production optimization, the design and improvement of reactor tubes, and the new techniques implementation.

  10. PERFORMANCE TESTING AND ANALYSIS OF CUPOLA FURNACE

    Directory of Open Access Journals (Sweden)

    PROF.HEMANT R. BHAGAT-PATIL

    2013-05-01

    Full Text Available In today’s industrial scenario huge losses/wastage occur in the manufacturing shop floor and foundry industries. The efficiency of any foundry largely depends on the efficiency of the melting process amulti-step operation where the metal is heated, treated, alloyed, and transported into die or mold cavities to form a casting. In this paper we represents the performance testing and analysis of Cupola Furnace, and reduces the problems occurs to give the best results. Our main focus in this work is to improve continuous working hours,reducing preparation time, reducing losses in melting, reducing slag formation and to increase the combustion efficiency of coke and overall productivity and to improve the quality and Mechanical properties of steel using Cupola.

  11. Thermodynamic modeling of lead blast furnace

    Institute of Scientific and Technical Information of China (English)

    TAN Peng-fu

    2005-01-01

    A thermodynamic model was developed to predict the distribution behavior of Cu,Fe,S,O,Pb,Zn,As,and the heat balance in a lead blast furnace.The modeling results are validated by the plant data of a lead smelter in Kazakhstan.The model can be used to predict any set of controllable process parameters such as feed composition,smelting temperature,degree of oxygen enrichment and volume of oxygen-enriched air.The effects of the blast air,industrial oxygen,and coke charge on the distribution of Cu,Fe,S,O,Pb,Zn,As,the heat balance,and the lead loss in slag,were presented and discussed.

  12. Dust Versus Cosmic Acceleration

    CERN Document Server

    Aguirre, A N

    1999-01-01

    Two groups have recently discovered a statistically significant deviation in the fluxes of high-redshift type Ia supernovae from the predictions of a Friedmann model with zero cosmological constant. This letter argues that bright, dusty, starburst galaxies would preferentially eject a dust component with a shallower opacity curve (hence less reddening) and a higher opacity/mass than the observed galactic dust which is left behind. Such dust could cause the falloff in flux at high-z without violating constraints on reddening or metallicity. The specific model presented is of needle-like dust, which is expected from the theory of crystal growth and has been detected in samples of interstellar dust. Carbon needles with conservative properties can supply the necessary opacity, and would very likely be ejected from galaxies as required. The model is not subject to the arguments given in the literature against grey dust, but may be constrained by future data from supernova searches done at higher redshift, in clust...

  13. Torrefied biomasses in a drop tube furnace to evaluate their utility in blast furnaces.

    Science.gov (United States)

    Chen, Wei-Hsin; Du, Shan-Wen; Tsai, Chien-Hsiung; Wang, Zhen-Yu

    2012-05-01

    Torrefaction and burning characteristics of bamboo, oil palm, rice husk, bagasse, and Madagascar almond were studied and compared with a high-volatile bituminous coal using a drop tube furnace to evaluate the potential of biomass consumed in blast furnaces. Torrefaction at 250 and 300°C for 1h duration was carried out. Analysis using the ash tracer method indicated that the extent of atomic carbon reduction in the biomasses was less than that of atomic hydrogen and oxygen. Torrefaction also lowered the sulfur content in bamboo and oil palm over 33%. An examination of the R-factor and burnout of the samples suggests that more volatiles were released and a higher burnout was achieved with raw and torrefied biomasses at 250°C than at 300°C; however, torrefaction at 300°C is a feasible operating condition to transform biomass into a solid fuel resembling a high-volatile bituminous coal used for blast furnaces.

  14. Behaviour of radionuclides during accidental melting of orphan sources in electric arc furnaces by means of C.F.D. gas flow modeling

    Energy Technology Data Exchange (ETDEWEB)

    Penalva, I.; Damborenea, J.; Legarda, F. [University of the Basque Country, Nuclear Engineering and Fluids Mechanics (Spain); Zuloaga, P.; Ordonez, M. [Empresa Nacional de Residuos Radiactivos, SA (ENRESA), Madrid (Spain); Serrano, I. [Consejo de Seguridad Nuclear, Madrid (Spain)

    2006-07-01

    The appearance of orphan sources in steelmaking facilities has become a fact nowadays. Radiation sources, hidden within the scrap, may come into the scrap yard and become part of the melting. As a result, dispersion of the radioactive material that makes up the source takes place throughout the facility. The University of the Basque Country (U.P.V.-E.H.U.), in collaboration with the Empresa Nacional de Residuos Radiactivos, S.A. (E.N.R.E.S.A.) and the Consejo de Seguridad Nuclear (C.S.N.), has carried out a Research Project to analyze this accidental melting of radioactive sources in electric arc furnaces (E.A.F.). The whole steelmaking process can be analyzed in several discrete phases. Radioactive sources that may be incorporated to this process will be exposed to the different critical conditions prevailing during each phase. In this sense, Computational Fluid Dynamics (C.F.D.) has been used in order to recreate such conditions and so, determine the characteristics of the dispersion of radioactivity. Two different situations have been studied in detail using C.F.D. techniques: thermal conditions around a scrap-basket that contains the source just before entering the furnace and the deposition of steelmaking dust containing {sup 137}Cs on the inner surface of flue pipes. Before entering the furnace, scrap is usually placed inside a basket that remains above the furnace during some time. Once the furnace is open the scrap is dropped into the furnace to complete the loading process. C.F.D. techniques have been used to analyze the thermal conditions around the basket in order to assess the possibility of a break of the radioactive source hidden within the scrap, concluding that commercial sources will maintain their integrity during the whole loading process. On the other hand, after entering the furnace dispersion of the radioactive material will take place. Physical and chemical properties of the active elements (chemical form, composition, melting point, etc

  15. Newton to Einstein — dust to dust

    Energy Technology Data Exchange (ETDEWEB)

    Kopp, Michael; Uhlemann, Cora; Haugg, Thomas, E-mail: michael.kopp@physik.lmu.de, E-mail: cora.uhlemann@physik.lmu.de, E-mail: thomas.haugg@physik.lmu.de [Arnold Sommerfeld Center for Theoretical Physics, Ludwig-Maximilian University Munich, Theresienstr. 37, Munich, 80333 (Germany)

    2014-03-01

    We investigate the relation between the standard Newtonian equations for a pressureless fluid (dust) and the Einstein equations in a double expansion in small scales and small metric perturbations. We find that parts of the Einstein equations can be rewritten as a closed system of two coupled differential equations for the scalar and transverse vector metric perturbations in Poisson gauge. It is then shown that this system is equivalent to the Newtonian system of continuity and Euler equations. Brustein and Riotto (2011) conjectured the equivalence of these systems in the special case where vector perturbations were neglected. We show that this approach does not lead to the Euler equation but to a physically different one with large deviations already in the 1-loop power spectrum. We show that it is also possible to consistently set to zero the vector perturbations which strongly constrains the allowed initial conditions, in particular excluding Gaussian ones such that inclusion of vector perturbations is inevitable in the cosmological context. In addition we derive nonlinear equations for the gravitational slip and tensor perturbations, thereby extending Newtonian gravity of a dust fluid to account for nonlinear light propagation effects and dust-induced gravitational waves.

  16. An update on blast furnace granular coal injection

    Energy Technology Data Exchange (ETDEWEB)

    Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  17. Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

    Energy Technology Data Exchange (ETDEWEB)

    Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

    2015-04-28

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  18. In-service helium leak testing of vacuum furnace

    Science.gov (United States)

    Ahmad, Anis; Tripathi, S. K.; Sawant, P. S.; Mukharjee, D.; Shah, B. K.

    2012-11-01

    Helium leak detection of vacuum furnaces and equipments used for processing of nuclear material is generally carried out by utilizing vacuum spray technique. In this technique helium leak detector is connected to the furnace, back ground reading is noted and helium gas is sprayed on all the suspected joints. Any increase in back ground is noted as leak signal. Processing of Zirconium alloy cladded fuel pins is carried out in vacuum furnace of about 3 meter length and 500 mm inside diameter. Furnace is connected with two numbers of rotary vacuum pump and one number of diffusion pump for creating vacuum (1 × 10-6 torr) inside the furnace. It is desirable that furnace should have good vacuum and best possible leak tightness during dynamic and static vacuum. During dynamic vacuum at higher temperature although required vacuum is achieved the furnace may have fine leakage through which air may enter and cause oxidation of clad tube leading to change in its coloration. This change in coloration will cause rejection of fuel element. Such fine leakages may not be reflected in the dynamic vacuum of the system at high temperature. During trial run change in coloration of outside surface of clad tube was observed although dynamic vacuum of the furnace was in the range of 1×10-6 torr range. To eliminate such possibilities of oxidation due to fine leakages in the system, it was decided to carry out in-service leak testing of the furnace. Helium leak testing of the furnace was carried out by using vacuum spray method and leaks observed were repaired and furnace was retested to ensure the leak tightness. The in-service helium leak testing of the furnace helped in maintaining its leak tightness during service under dynamic vacuum and prevent oxidation of fuel element. This paper describes the techniques of in- service helium leak testing, it's importance for detection of fine leak under dynamic vacuum and discusses details of the testing method and result obtained.

  19. Application study of complex control algorithm for regenerative furnace temperature

    Institute of Scientific and Technical Information of China (English)

    Lusheng GE

    2004-01-01

    Altemative switch combustion mode of air and gas is adopted on the two sides of the regenerative furnace, its temperature is in uncontrolled state in the switching process and the switch period is generally 3 ~ 5 min. Thus, the conventional bi-cross limited combustion control method is no longer applicable to the object. This paper makes use of neutral network algorithm to adjust the static operating point. On this basis, fuzzy control strategy is used for the furnace temperature control. The actual application result shows that the control strategy is effective to solve the problem of the combustion control for regenerative furnace.

  20. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    OpenAIRE

    Sérgio Boscato Garcia; Adriano Moehlecke; Izete Zanesco

    2012-01-01

    Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated an...

  1. A Possible Macroscopic-Photo-Catalysis Mechanism in Solar Furnace

    Science.gov (United States)

    Ho, Tsohsiu; Qing, Cheng-Rui; Chen, Ying-Tian

    2011-05-01

    Based on the experimental results of Chen et al. to use the solar furnace and medium frequency induction furnace to extract boron impurity from metallurgical silicon, we propose a strong radiation catalysis mechanism to explain the difference of reaction rates in these two furnaces. The postulate assuming the photons striking on the material not only increase the thermal energy of the molecules of reactants but also lower down the energy barrier of the reaction to speed up the chemical reaction. It is believed the photon catalysis mechanism is universal in most of high temperature chemical reactions and looking forward to more evidences for the postulate proposed in this article.

  2. A Possible Macroscopic-Photo-Catalysis Mechanism in Solar Furnace

    Institute of Scientific and Technical Information of China (English)

    HO Tsohsiu; QING Cheng-Rui; CHEN Ying-Tian

    2011-01-01

    Based on the experimental results of Chen et al.to use the solar furnace and medium frequency induction furnace to extract boron impurity from metallurgical silicon, we propose a strong radiation catalysis mechanism to explain the difference of reaction rates in these two furnaces.The postulate assuming the photons striking on the material not only increase the thermal energy of the molecules of reactants but also lower down the energy barrier of the reaction to speed up the chemical reaction.It is believed the photon catalysis mechanism is universall in most of high temperature chemical reactions and looking forward to more evidences for the postulate proposed in this article.

  3. RESEARCH ON THE DYNAMIC MATHEMATICAL MODELOF REHEATING FURNACE

    Institute of Scientific and Technical Information of China (English)

    徐立云; 张斌; 王景成; 邵惠鹤

    2001-01-01

    This paper presented a dynamical mathematical model for reheating furnace based on energy balance, which consists of three submodels. With the inputting parameters, adopting the finite difference technique, not only the combustion gas temperature but also the temperature distribution of slabs in the furnace can be predicated. The dynamical mathematical model is the base for the further control and it also can be treated as a simulator of a reheating furnace, optimal and advanced controlling strategies can be applied based on the dynamical model.

  4. New pyrometallurgical process of EAF dust treatment with CaO addition

    Institute of Scientific and Technical Information of China (English)

    Romchat Chairaksa-Fujimoto; Yosuke Inoue; Naoyoshi Umeda; Satoshi Itoh; Tetsuya Nagasaka

    2015-01-01

    The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be pref-erentially volatilized into the gas phase at 1100°C when CaO was added.

  5. A Survey Study of the Blast Furnace at Kuangshan Village Using 3D Laser Scanning

    Science.gov (United States)

    Wang, Jin; Huang, Xing; Qian, Wei

    2017-01-01

    The blast furnace from the Northern Song Dynasty at Kuangshan Village is the tallest blast furnace that remains from ancient China. Previous studies have assumed that the furnace had a closed mouth. In this paper, a three-dimensional (3D) model of the blast furnace is constructed using 3D laser scanning technology, and accurate profile data are obtained using software. It is shown that the furnace throat is smaller than had been previously thought and that the furnace mouth is of the open type. This new furnace profile constitutes a discovery in the history of iron-smelting technology.

  6. Oblique dust density waves

    Science.gov (United States)

    Piel, Alexander; Arp, Oliver; Menzel, Kristoffer; Klindworth, Markus

    2007-11-01

    We report on experimental observations of dust density waves in a complex (dusty) plasma under microgravity. The plasma is produced in a radio-frequency parallel-plate discharge (argon, p=15Pa, U=65Vpp). Different sizes of dust particles were used (3.4 μm and 6.4μm diameter). The low-frequency (f 11Hz) dust density waves are naturally unstable modes, which are driven by the ion flow in the plasma. Surprisingly, the wave propagation direction is aligned with the ion flow direction in the bulk plasma but becomes oblique at the boundary of the dust cloud with an inclination of 60^o with respect to the plasma boundary. The experimental results are compared with a kinetic model in the electrostatic approximation [1] and a fluid model [2]. Moreover, the role of dust surface waves is discussed. [1] M. Rosenberg, J. Vac. Sci. Technol. A 14, 631 (1996) [2] A. Piel et al, Phys. Rev. Lett. 97, 205009 (2006)

  7. High Quality Silica Bricks for Glass Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Chai Junlan

    2008-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test method, inspection rules,marking,packing,transportation,storage and quality certification of high quality silica bricks for glass melting furnace.

  8. Alloying and Casting Furnace for Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The concept in the proposed project is to create a melting, alloying and casting furnace for the processing titanium based SMA using cold crucible techniques. The...

  9. Removal of phosphate from aqueous solution with blast furnace slag.

    Science.gov (United States)

    Oguz, Ensar

    2004-10-18

    Blast furnace slag was used to remove phosphate from aqueous solutions. The influence of pH, temperature, agitation rate, and blast furnace slag dosage on phosphate removal was investigated by conducting a series of batch adsorption experiments. In addition, the yield and mechanisms of phosphate removal were explained on the basis of the results of X-ray spectroscopy, measurements of zeta potential of particles, specific surface area, and images of scanning electron microscopy (SEM) of the particles before and after adsorption. The specific surface area of the blast furnace slag was 0.4m(2)g(-1). The removal of phosphate predominantly has taken place by a precipitation mechanism and weak physical interactions between the surface of adsorbent and the metallic salts of phosphate. In this study, phosphate removal in excess of 99% was obtained, and it was concluded that blast furnace slag is an efficient adsorbent for the removal of phosphate from solution.

  10. Design and Construction of Oil Fired Compact Crucible Furnace ...

    African Journals Online (AJOL)

    Design and Construction of Oil Fired Compact Crucible Furnace. ... Journal Home > Vol 18 (2011) > ... In our design, a new system of fuel supply was developed in order to achieve optimum fuel consumption, high temperature, and low cost of ...

  11. Moving behavior of pellets in a pellet shaft furnace

    Institute of Scientific and Technical Information of China (English)

    梁儒全; 赫冀成

    2008-01-01

    The downward moving behavior of pellets in a 8 m2 pellet shaft furnace with an internal vertical air channel and a drying bed was studied by means of a visualized model(1-15) and a top model(1-1).The visualized model experiment shows that the downward movement of pellets can be regarded as plug flow approximately inside the furnace except for the lower region of cooling zone due to the influence of the drained hopper.The top model experiment reveals that the pellet sizes increase along the moving direction because of the percolation phenomenon,which results in a decrease of the resistance coefficient and an increase of the gas flow rate from the furnace wall toward the furnace center.

  12. Radial furnace shows promise for growing straight boron carbide whiskers

    Science.gov (United States)

    Feingold, E.

    1967-01-01

    Radial furnace, with a long graphite vaporization tube, maintains a uniform thermal gradient, favoring the growth of straight boron carbide whiskers. This concept seems to offer potential for both the quality and yield of whiskers.

  13. Optimization of the melting process of electrical furnaces in drenas

    Directory of Open Access Journals (Sweden)

    A. Haxhiaj

    2012-10-01

    Full Text Available The weight, composition and loads are the main parameters of the melting process in electrical furnace. The charge is roasted in rotary furnace. Roasting of charge which consists of Drenas and Albanians ore is done at about 950°C. Also, article has the experimental analyses that modify some parameters of the production which are the reduction of quantity of limestone and the increase of quantity of quartz in the charge. The paper analysis the possibility of mixing the ore from Kosova with lateritic ore from Albania with the aim of reducing the acidity of weight which is loaded in the electrical furnace. The composition of the furnace must satisfy the ratio 1:10 of ore from Kosova and Albania.

  14. Prospects for the construction of solar furnaces for industry

    Science.gov (United States)

    La Blanchetais, Ch. H.

    The various techniques and prototype installations employed to absorb and concentrate solar energy for use in applications requiring 100-4000 C temperatures are explored. Mention is made of the Pericles heliostat field and the THEK distributed parabolic concentrator installations, and attention is focused on viable concepts useful for industrial purposes. The Odeillo solar furnace provided design guidelines and requirements for industrial usage. It was found that the reliability of the furnace depends on the annual insolation, that the solar furnaces must be designed to meet specific thermal goals, that simplification and optimization are needed for the orientation and focusing mechanisms, and that solar furnaces are ideally suited for developing nations which experience high levels of insolation. A stepped paraboloid is described for improving the efficiency of a heliostat system, while still employing plane parallel mirrors.

  15. DEVELOPMENT OF A FURNACE TO FABRICATE SILICON SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2012-06-01

    Full Text Available Solar cell world market had an exponential growth in the last decade and nowadays it continues in expansion. To produce solar cells, dopants need to be introduced into the crystalline silicon wafer in order to form the pn junction. This process is carried out in diffusion furnaces. The aim of this paper is to present the development of a compact diffusion furnace to process up to 156 mm × 156 mm silicon wafers and to operate at temperature up to 1100°C. The furnace is automated and it is constituted by a heating system with three zones and systems to introduce the wafers inside the furnace as well as to control of gas flows. This equipment is the first one developed in Brazil to promote impurity diffusions in order to produce silicon solar cells and it was manufactured jointly with a Brazilian company.

  16. Hopewell Furnace NHS Small Scale Features (Linear Features)

    Data.gov (United States)

    National Park Service, Department of the Interior — This shapefile represents the linear small scale features found at Hopewell Furnace National Historic Site based on the Cultural Landscape Report completed in...

  17. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  18. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  19. CMOS Thermal Ox and Diffusion Furnace: Tystar Tytan 2000

    Data.gov (United States)

    Federal Laboratory Consortium — Description:CORAL Names: CMOS Wet Ox, CMOS Dry Ox, Boron Doping (P-type), Phos. Doping (N-Type)This four-stack furnace bank is used for the thermal growth of silicon...

  20. High Alumina Refractory Bricks for Electric Arc Furnace Roofs

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the sort, technical requirement, test method, inspection rules, marking, packing, transportation, storage and quality certification of high alumina refractory bricks for electric arc furnace roofs.

  1. MINERGY CORPORATION GLASS FURNACE TECHNOLOGY EVALUATION: INNOVATION TECHNOLOGY EVALUATION REPORT

    Science.gov (United States)

    This report presents performance and economic data for a U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program demonstration of the Minergy Corporation (Minergy) Glass Furnace Technology (GFT). The demonstration evaluated the techno...

  2. Planar dust-acoustic waves in electron-positron-ion-dust plasmas with dust size distribution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hong-Yan; Zhang, Kai-Biao [Sichuan University of Science and Engineering, Zigong (China)

    2014-06-15

    Nonlinear dust-acoustic solitary waves which are described with a Kortweg-de vries (KdV) equation by using the reductive perturbation method, are investigated in a planar unmagnetized dusty plasma consisting of electrons, positrons, ions and negatively-charged dust particles of different sizes and masses. The effects of the power-law distribution of dust and other plasma parameters on the dust-acoustic solitary waves are studied. Numerical results show that the dust size distribution has a significant influence on the propagation properties of dust-acoustic solitons. The amplitudes of solitary waves in the case of a power-law distribution is observed to be smaller, but the soliton velocity and width are observed to be larger, than those of mono-sized dust grains with an average dust size. Our results indicate that only compressed solitary waves exist in dusty plasma with different dust species. The relevance of the present investigation to interstellar clouds is discussed.

  3. Carbothermal reduction process of silica formed from shirasu volcanic ash using solar furnace

    OpenAIRE

    Hatakeyama Keisuke; Sato Keigo; Nishioka Kensuke

    2016-01-01

    Metallurgical grade silicon was formed using Shirasu volcanic ash as starting material with solar furnace. The solar furnace was composed of two parts: Fresnel lens and reacting furnace. The reacting furnace was composed of a cylindrical vacuum chamber and quartz glass plate functioning to guide the concentrated sunlight into the furnace, and was placed at the focal point of the Fresnel lens. The sample was made from a mixture of silica formed from Shirasu volcanic ash and carbon, and placed ...

  4. Assessing energy efficiency of electric car bottom furnaces intended for thermal energization of minerals

    Science.gov (United States)

    Nizhegorodov, A. I.

    2017-01-01

    The paper deals with a new concept of electric furnaces for roasting and thermal energization of vermiculite and other minerals with vibrational transportation of a single-layer mass under constant thermal field. The paper presents performance calculation and comparative assessment of energy data for furnaces of different modifications: flame and electric furnaces with three units, furnaces with six units and ones with series-parallel connection of units, and furnaces of new concept.

  5. Modelling the CANMET and Marchwood furnaces using the PCOC code

    Energy Technology Data Exchange (ETDEWEB)

    Stopford, P.J.; Marriott, N. (AEA Decommissioning and Radioactive Waste, Harwell (UK). Theoretical Studies Dept.)

    1990-01-01

    Pulverised coal combustion models are validated by detailed comparison with in-flame measurements of velocity, temperatures and species concentrations on two axisymmetric tunnel furnaces. Nitric oxide formation by the thermal and fuel nitrogen mechanisms is also calculated and compared with experiment. The sensitivity of the predictions to the various aspects of the model and the potential for modelling full-scale, power-generating furnaces are discussed. 18 refs., 13 figs.

  6. Transient Temperature Analysis for Industrial AC Arc Furnace Bottom

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdal1; Murat Tun(c)

    2004-01-01

    Heat losses from the furnaces depend on the design and size. The surface heat loss from the bottom of an industrial AC electric arc furnace (EAF) possesses an important fraction of overall losses. So in this study the transient temperature variation at the bottom of the EAF was investigated. The transient temperature analysis was carried out using MATLAB computer program. T=T(r, t) for different bottom lining layers was depicted.

  7. Development of heat-transfer circuits in the blast furnace

    Science.gov (United States)

    Spirin, N. A.; Yaroshenko, Yu G.; Lavrov, V. V.

    2016-09-01

    The development of heat-transfer circuits in the blast furnace as the technologies of blast-furnace smelting are improved are considered. It is shown that there are two zones of intense heat-transfer, and in modern conditions, when different kinds of iron ore are smelted, the use of combined blast with high parameters is a prerequisite for the stability of blastfurnace smelting operation and the smelting efficiency.

  8. CHARACTERIZATION AND ANALISYS OF A FURNACE TO FABRICATE SOLAR CELLS

    OpenAIRE

    Sérgio Boscato Garcia; Adriano Moehlecke; Izete Zanesco

    2013-01-01

    The solar cell industry has presented high growth rates and dealt with a large portfolio of suppliers for specific equipments like diffusion furnaces needed to produce the pn junction in the fabrication of silicon devices. The aim of this paper is to present the thermal analysis and the characterization of diffusions carried out in the first diffusion furnace developed and fabricated in Brazil. Longitudinal and radial temperature profiles were measured and analyzed. Results of the...

  9. MUZO flight experience with the programmable multizone furnace

    Science.gov (United States)

    Lockowandt, Christian; Loth, Kenneth

    1993-01-01

    The Multi-Zone (MUZO) furnace has been developed for growing germanium (Ge) crystals under microgravity in a Get Away Special (GAS) payload. The MUZO furnace was launched with STS-47 Endeavour in September 1992. The payload worked as planned during the flight and a Ge sample was successfully processed. The experiment has given valuable scientific information. The design and functionality of the payload together with flight experience is reported.

  10. Development Of A Magnetic Directional-Solidification Furnace

    Science.gov (United States)

    Aldrich, Bill R.; Lehoczky, Sandor L.

    1996-01-01

    Report describes development of directional-solidification furnace in which axial magnetic field is imposed by surrounding ring permanent magnets and/or electromagnets and pole pieces. Furnace provides controlled axial temperature gradients in multiple zones, through which ampoule containing sample of material to be solidified is translated at controlled speed by low-vibration, lead-screw, stepping-motor-driven mechanism. Intended for use in low-gravity (spaceflight) experiments on melt growth of high-purity semiconductor crystals.

  11. Slagging and Fouling Characteristics of HRSG for Ferrosilicon Electric Furnaces

    OpenAIRE

    2015-01-01

    The slagging and fouling characteristics of the heat recovery steam generator (HRSG) for ferrosilicon electric furnaces are discussed in this paper. Three ash samples were taken from the HRSG of a ferrosilicon furnace in Ningxia Province, China, which suffered from serious slagging and fouling. X-ray fluorescence (XRF), X-ray powder diffraction (XRD) and scanning electron microscope (SEM) were used to analyze the ash samples. The results show that low melting point salt Na 2 SO 4 and composit...

  12. Investigation of radiative heat transfer in fixed bed biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    T. Klason; X.S. Bai; M. Bahador; T.K. Nilsson; B. Sunden [Lund Institute of Technology, Lund (Sweden). Division of Fluid Mechanics

    2008-08-15

    This paper presents an investigation of the radiative heat transfer process in two fixed bed furnaces firing biomass fuels and the performance of several widely used models for calculation of radiative heat transfer in the free-room of fixed bed furnaces. The effective mean grey gas absorption coefficients are calculated using an optimised version of the exponential wide band model (EWBM) based on an optical mean beam length. Fly-ash and char particles are taken into account using Mie scattering. In the investigated updraft small-scale fixed bed furnace radiative transfer carries heat from the bed to the free-room, whereas in the cross-current bed large-scale industry furnace, radiative transfer brings heat from the hot zones in the free-room to the drying zone of the bed. Not all the investigated models can predict these heat transfer trends, and the sensitivity of results to model parameters is fairly different in the two furnaces. In the small-scale furnace, the gas absorption coefficient predicted by using different optical lengths has great impact on the predicted temperature field. In the large-scale furnaces, the predicted temperature field is less sensitive to the optical length. In both furnaces, with the same radiative properties, the low-computational-cost P1 model predicts a temperature field in the free-room similar to that by the more time consuming SLW model. In general, the radiative heat transfer rates to the fuel bed are not very sensitive to the radiative properties, but they are sensitive to the different radiative heat transfer models. For a realistic prediction of the radiative heat transfer rate to the fuel bed or to the walls, more computationally demanding models such as the FGG or SLW models should be used. 37 refs., 7 figs., 2 tabs.

  13. Residential Two-Stage Gas Furnaces - Do They Save Energy?

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex; Franco, Victor; Lutz, James

    2006-05-12

    Residential two-stage gas furnaces account for almost a quarter of the total number of models listed in the March 2005 GAMA directory of equipment certified for sale in the United States. Two-stage furnaces are expanding their presence in the market mostly because they meet consumer expectations for improved comfort. Currently, the U.S. Department of Energy (DOE) test procedure serves as the method for reporting furnace total fuel and electricity consumption under laboratory conditions. In 2006, American Society of Heating Refrigeration and Air-conditioning Engineers (ASHRAE) proposed an update to its test procedure which corrects some of the discrepancies found in the DOE test procedure and provides an improved methodology for calculating the energy consumption of two-stage furnaces. The objectives of this paper are to explore the differences in the methods for calculating two-stage residential gas furnace energy consumption in the DOE test procedure and in the 2006 ASHRAE test procedure and to compare test results to research results from field tests. Overall, the DOE test procedure shows a reduction in the total site energy consumption of about 3 percent for two-stage compared to single-stage furnaces at the same efficiency level. In contrast, the 2006 ASHRAE test procedure shows almost no difference in the total site energy consumption. The 2006 ASHRAE test procedure appears to provide a better methodology for calculating the energy consumption of two-stage furnaces. The results indicate that, although two-stage technology by itself does not save site energy, the combination of two-stage furnaces with BPM motors provides electricity savings, which are confirmed by field studies.

  14. Contrast enhanced magnetic resonance angiography for determining patency of coronary bypass grafts. A comparison with coronary angiography; Kontrastmittelverstaerkte Magnetresonanzangiographie zur Ueberpruefung der Durchgaengigkeit koronarer Bypasses. Vergleich zur Koronarangiographie

    Energy Technology Data Exchange (ETDEWEB)

    Wintersperger, B.J.; Smekal, A. von; Penzkofer, H.V.; Reiser, M. [Inst. fuer Radiologische Diagnostik, Klinikum Grosshadern der Ludwig-Maximilians-Universitaet Muenchen (Germany); Engelmann, M.G.; Knez, A. [1. Medizinische Klinik und Poliklinik, Klinikum Grosshadern der Ludwig-Maximilians-Universitaet Muenchen (Germany); Laub, G. [Siemens AG, Erlangen (Germany). Bereich Medizintechnik

    1997-12-01

    Aim: Assessment of graft patency with current non-invasive MRA techniques is particularly difficult for evaluating internal mammary artery grafts. Our aim is to determine the accuracy of a contrast enhanced MRA technique in assessing graft patency. Methods: We examined 19 patients with a total of 53 grafts (32 venous/21 arterial), using an ultrafast contrast enhanced 3D gradient-echo technique and compared this with the results of selective angiography. Results: Sensitivity of the contrast enhanced method was 95.2% for venous grafts, 94.4% for IMA grafts and 94.8% overall. Specificity was 85.7% overall, 90.9% for venous and 66.7% for IMA grafts. Positive predictive value was 94.4%. Conclusion: Compared with previous studies, visualisation of IMA grafts was improved by using contrast enhanced MRA. In this preliminary study, contrast enhanced MRA proved promising for the assessment of graft patency. (orig.) [Deutsch] Ziel: Die Bestimmung der Durchgaengigkeit koronarer Bypasses mit bisherigen, nichtinvasiven Methoden der Magnetresonanzangiographie (MRA) erwies sich insbesondere beim A.-mammaria-interna-Bypass (IMA) als schwierig. In unseren Untersuchungen soll die Wertigkeit einer kontrastverstaerkten MRA-Technik zur Ueberpruefung der Bypassdurchgaengigkeit bestimmt werden. Methoden: Wir untersuchten 19 Patienten mit insgesamt 53 Bypasses (32 ACVB/21 IMA) mit einer ultraschnellen, kontrastverstaerkten 3D-Gradienten-Echo-Technik im Vergleich zur selektiven Angiographie. Ergebnisse: Die Sensitivitaet der kontrastverstaerkten Methode betrug 95,2% fuer ACVBs, 94,4% fuer IMA-Bypasses und insgesamt 94,8%. Die Spezifitaet lag insgesamt bei 85,7%, fuer ACVB`s 90,9% und fuer IMA-Bypasses 66,7%. Der positive Vorhersagewert betrug 94,9%. Schlussfolgerung: Im Vergleich zu bisherigen Studien ist die Darstellung von IMA-Bypasses deutlich verbessert und zuverlaessiger. In ersten Ergebnissen stellt die kontrastverstaerkte MRA eine relativ einfache und schnelle Methode zur Bestimmung

  15. Analytical Study of Nonlinear Dust Acoustic Waves in Two-Dimensional Dust Plasma with Dust Charge Variation

    Institute of Scientific and Technical Information of China (English)

    LIN Chang; ZHANG Xiu-Lian

    2005-01-01

    The nonlinear dust acoustic waves in two-dimensional dust plasma with dust charge variation is analytically investigated by using the formally variable separation approach. New analytical solutions for the governing equation of this system have been obtained for dust acoustic waves in a dust plasma for the first time. We derive exact analytical expressions for the general case of the nonlinear dust acoustic waves in two-dimensional dust plasma with dust charge variation.

  16. [Emission characteristics of PM2.5 from blast furnace iron making].

    Science.gov (United States)

    Fan, Zhen-zhen; Zhao, Ya-li; Zhao, Hao-ning; Liang, Xing-yin; Sun, Jing-wen; Wang, Bao-gui; Wang, Ya-jun

    2014-09-01

    Electrical low pressure impactor (ELPI) was used to online analyze the PM2.5 particle size and mass concentration distribution in the trapping field and ore tank of blast furnace iron-making plant. Results showed that the grain number concentration of PM2.5 in trapping field after dust removal was in the range of 10(5)-10(6)cm-3 , and the particle size was mainly below 0. 1 μm. While the grain number concentration of the PM2.5 in ore tank after dust removal was in the range of 10(4)-10(5) cm-3, the particle size was mainly below 1.0 μm, and the mass concentration distribution showed a single peak. The micro-morphology of PM2.5 monomer was mainly divided into two categories, spherical particles and irregular aggregates. Chemical composition analysis indicated that the concentrations of water soluble SO(2-)(4) , K+ , Ca2+ were higher than other ions in PM2.5, with the percentage of 10. 32% -28.55% , 10. 36% -12. 15% , 3.97% -15. 4% , respectively. The major elements was Fe, Si, Al, with 16. 8% -31. 62% , 2. 24% -8.76% , 1.24% -5. 89% of total mass, respectively; organic carbon and elementary carbon were 2. 7% -4. 6% and 0. 8% -1. 3% , respectively. The emission factors of PM2.5 in trapping field and in ore tank after dust removal were ranged from 0.045 to 0.085 kg t(-1) and 0.042 to 0.071 kg t-1, respectively.

  17. Monitoring Method for Blast Furnace Wall With Copper Staves

    Institute of Scientific and Technical Information of China (English)

    CHENG Su-sen; QIAN Liang; ZHAO Hong-bo

    2007-01-01

    A monitoring method that has been designed for the first time for blast furnace wall with copper staves manufactured in China was introduced. Combining the method of "inverse problem" and the concept "non-inverse problem", the monitoring program for blast furnace wall with copper staves has been realized, which can be used to calculate online the accretion thickness and temperature of hot surface of copper staves after obtaining the values of thermocouples of copper staves. The accretion state obtained in the actual investigation has proved that the result of the program is correct. The monitoring program shows that the accretion would easily fluctuate when the accretion layer is extremely thick or thin, thereby the stable and smooth operation of the blast furnace is hindered. By maintaining appropriate accretion thickness, both long campaigns and high productivity of the blast furnace can be achieved; furthermore, it can also optimize the operation of blast furnace and maximize its production. Approximately 30-50 mm in thickness of accretion layer is maintained on the wall of Shougang blast furnace 2, which can meet the requirement for obtaining both long campaign and high productivity.

  18. Mathematical model and software for control of commissioning blast furnace

    Science.gov (United States)

    Spirin, N. A.; Onorin, O. P.; Shchipanov, K. A.; Lavrov, V. V.

    2016-09-01

    Blowing-in is a starting period of blast furnace operation after construction or major repair. The current approximation methods of blowing-in burden analysis are based on blowing-in practice of previously commissioned blast furnaces. This area is theoretically underexplored; there are no common scientifically based methods for selection of the burden composition and blast parameters. The purpose of this paper is development and scientific substantiation of the methods for selection of the burden composition and blast parameters in the blast furnace during the blowing-in period. Research methods are based on physical regularities of main processes running in the blast furnace, system analysis, and application of modern principles for development and construction of mathematical models, algorithms and software designed for automated control of complex production processes in metallurgy. As consequence of the research made by the authors the following results have been achieved: 1. A set of mathematical models for analysis of burden arrangement throughout the height of the blast furnace and for selection of optimal blast and gas dynamic parameters has been developed. 2. General principles for selection of the blowing-in burden composition and blast and gas dynamic parameters have been set up. 3. The software for the engineering and process staff of the blast furnace has been developed and introduced in the industry.

  19. Laboratory Evaluation of Residential Furnace BlowerPerformance

    Energy Technology Data Exchange (ETDEWEB)

    Walker, Iain S.; Lutz, Jim D.

    2005-09-01

    A testing program was undertaken at Lawrence Berkeley National Laboratory and an electric utility (Pacific Gas and Electric Co.) to compare the performance of furnace blowers. This laboratory testing program was undertaken to support potential changes to California Building Standards regarding in-field furnace blower energy use. This technical support includes identifying suitable performance metrics and target performance levels for use in standards. Five different combinations of blowers and residential furnaces were tested for air moving performance. Three different types of blower and motor combinations were tested in two different furnace cabinets. The blowers were standard forward--curved impellors and a prototype impeller with reverse-inclined blades. The motors were two 6-pole permanent split capacitor (PSC) single-phase induction motors, a brushless permanent magnet (BPM) motor and a prototype BPM designed for use with a prototype reverse-inclined impellor. The laboratory testing operated each blower and furnace combination over a range of air flows and pressure differences to determine air flow performance, power consumption and efficiency. Additional tests varied the clearance between the blower housing and the furnace cabinet, and the routing of air flow into the blower cabinet.

  20. A pressurized drop-tube furnace for coal reactivity studies

    Science.gov (United States)

    Ouyang, Shan; Yeasmin, Hasina; Mathews, Joseph

    1998-08-01

    The design and characterization of a pressurized drop-tube furnace for investigation of coal devolatilization, gasification, and combustion are presented. The furnace is designed for high-temperature, isothermal operation in a developing laminar flow regime. It can be operated at pressures up to 1600 kPa, and temperatures up to 1673 K, with variable reaction time, particle feeding rate, and with inert and various oxidizing atmospheres. Particle residence times can be varied between ˜0.02 and ˜10 s depending upon operating conditions and positions of injection and sampling probes. Observations ports are available for sample collections and for optical investigation of the reactions or temperature measurements. Characterization of gas temperature in the furnace shows that, although the gas temperature profile in the furnace is affected by the water-cooled injection probe, the furnace is able to achieve isothermal operation in a developing laminar flow regime. Results from a series of brown coal devolatilization tests demonstrated the suitability of the furnace for experiments in coal research.

  1. Dust Devil Days

    Science.gov (United States)

    2004-01-01

    [figure removed for brevity, see original site] Released 6 July 2004 The atmosphere of Mars is a dynamic system. Water-ice clouds, fog, and hazes can make imaging the surface from space difficult. Dust storms can grow from local disturbances to global sizes, through which imaging is impossible. Seasonal temperature changes are the usual drivers in cloud and dust storm development and growth. Eons of atmospheric dust storm activity has left its mark on the surface of Mars. Dust carried aloft by the wind has settled out on every available surface; sand dunes have been created and moved by centuries of wind; and the effect of continual sand-blasting has modified many regions of Mars, creating yardangs and other unusual surface forms. Dust devils, small cyclonic wind storms, are common in the American Southwest and on Mars. As the dust devil moves across the surface it picks up the loose dust, leaving behind a dark track to mark its passage. These dust devil tracks are in the Argyre Basin. Image information: VIS instrument. Latitude -46.6, Longitude 317.5 East (42.5 West). 19 meter/pixel resolution. Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time. NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the

  2. Dust Devil Tracks

    Science.gov (United States)

    Reiss, Dennis; Fenton, Lori; Neakrase, Lynn; Zimmerman, Michael; Statella, Thiago; Whelley, Patrick; Rossi, Angelo Pio; Balme, Matthew

    2016-11-01

    Dust devils that leave dark- or light-toned tracks are common on Mars and they can also be found on the Earth's surface. Dust devil tracks (hereinafter DDTs) are ephemeral surface features with mostly sub-annual lifetimes. Regarding their size, DDT widths can range between ˜1 m and ˜1 km, depending on the diameter of dust devil that created the track, and DDT lengths range from a few tens of meters to several kilometers, limited by the duration and horizontal ground speed of dust devils. DDTs can be classified into three main types based on their morphology and albedo in contrast to their surroundings; all are found on both planets: (a) dark continuous DDTs, (b) dark cycloidal DDTs, and (c) bright DDTs. Dark continuous DDTs are the most common type on Mars. They are characterized by their relatively homogenous and continuous low albedo surface tracks. Based on terrestrial and martian in situ studies, these DDTs most likely form when surficial dust layers are removed to expose larger-grained substrate material (coarse sands of ≥500 μm in diameter). The exposure of larger-grained materials changes the photometric properties of the surface; hence leading to lower albedo tracks because grain size is photometrically inversely proportional to the surface reflectance. However, although not observed so far, compositional differences (i.e., color differences) might also lead to albedo contrasts when dust is removed to expose substrate materials with mineralogical differences. For dark continuous DDTs, albedo drop measurements are around 2.5 % in the wavelength range of 550-850 nm on Mars and around 0.5 % in the wavelength range from 300-1100 nm on Earth. The removal of an equivalent layer thickness around 1 μm is sufficient for the formation of visible dark continuous DDTs on Mars and Earth. The next type of DDTs, dark cycloidal DDTs, are characterized by their low albedo pattern of overlapping scallops. Terrestrial in situ studies imply that they are formed when sand

  3. Dust during the Reionization

    CERN Document Server

    Elfgren, E; Elfgren, Erik

    2003-01-01

    The possibility that population III stars have reionized the Universe at redshifts greater than 6 has recently gained momentum with WMAP polarization results. Here we analyse the role of early dust produced by these stars and ejected into the intergalactic medium. We show that this dust, heated by the radiation from the same population III stars, produces a submillimetre excess. The electromagnetic spectrum of this excess is compatible with the FIRAS (Far Infrared Absolute Spectrophotometer) cosmic far infrared background. This spectrum, a Doppler spectrum times the $\

  4. Gas Flow Distribution in Pelletizing Shaft Furnace

    Institute of Scientific and Technical Information of China (English)

    CAI Jiu-ju; DONG Hui; WANG Guo-sheng; YANG Jun

    2006-01-01

    Through thermal test, cold state experiment, analysis and simulation of thermal process, the gas flow distribution in pelletizing shaft furnace (PSF) was discussed. The results show that there are five flowing trends; among them, the downward roasting gas and the upward cooling gas are the most unsteady, which influence flow distribution greatly. Among the operating parameters, the ratio of inflow is a key factor affecting the flow distribution. The roasting and cooling gases will entirely flow into the roasting zone and internal vertical air channels (IVAC), respectively, if the ratio of inflow is critical. From such a critical operating condition increasing roasting gas flow or decreasing cooling gas flow, the roasting gas starts flowing downwards so as to enter the inside of IVAC; the greater the ratio of inflow, the larger the downward flowrate. Among constructional parameters, the width of roasting zone b1, width of IVAC b2 and width of cooling zone b3, and the height of roasting zone h1, height of soaking zone h2 and height of cooling zone h3 are the main factors affecting flow distribution. In case the ratio of b2/b1, or h3/h2, or h1/h2 is increased, the upward cooling gas tends to decrease while the downward roasting gas tends to increase with a gradual decrease in the ratio of inflow.

  5. Boundary Identification for a Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this paper, the authors discuss an inverse boundary problem for the axisymmetric steady-state heat equation, which arises in monitoring the boundary corrosion for the blast-furnace. Measure temperature at some locations are used to identify the shape of the corrosion boundary.The numerical inversion is complicated and consuming since the wear-line varies during the process and the boundary in the heat problem is not fixed. The authors suggest a method that the unknown boundary can be represented by a given curve plus a small perturbation, then the equation can be solved with fixed boundary, and a lot of computing time will be saved.A method is given to solve the inverse problem by minimizing the sum of the squared residual at the measuring locations, in which the direct problems are solved by axisymmetric fundamental solution method.The numerical results are in good agreement with test model data as well as industrial data, even in severe corrosion case.

  6. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  7. Electrostatic Characterization of Lunar Dust

    Science.gov (United States)

    2008-01-01

    To ensure the safety and success of future lunar exploration missions, it is important to measure the toxicity of the lunar dust and its electrostatic properties. The electrostatic properties of lunar dust govern its behavior, from how the dust is deposited in an astronaut s lungs to how it contaminates equipment surfaces. NASA has identified the threat caused by lunar dust as one of the top two problems that need to be solved before returning to the Moon. To understand the electrostatic nature of lunar dust, NASA must answer the following questions: (1) how much charge can accumulate on the dust? (2) how long will the charge remain? and (3) can the dust be removed? These questions can be answered by measuring the electrostatic properties of the dust: its volume resistivity, charge decay, charge-to-mass ratio or chargeability, and dielectric properties.

  8. Digitale Textdatenbanken im Vergleich

    Directory of Open Access Journals (Sweden)

    Duffner, Rolf

    2006-01-01

    Full Text Available The present paper offers a comparative presentation of the possibilities and limits of five of the most important large digital corpora on present day German which are currently publicly available (Leipzig, DWDS, COSMAS, COSMAS tagged and TIGER. The aim of this article is to put at the researcher's disposal a comprehensive survey of the possibilities for using automatic search devices in the fields of lexicology, morphology, word formation and syntax. Special attention is given to the comparison of the performance and user friendliness of the proposed search options and analysis tools (lemmatisation, cooccurrence analysis, etc.. The information given in this paper is condensed in several comparative synopses which are individually understandable to a reader who does not want to have recourse to the full text.

  9. Berglinien im Vergleich

    OpenAIRE

    2013-01-01

    Der Artikel analysiert aus bildwissenschaftlicher und historischer Perspektive die unveröffentlichte Skizze zu einem Bergdiagramm aus dem handschriftlichen Nachlass Alexander von Humboldts. Das mehrfach beklebte Skizzenblatt stand im Zentrum klimageografischer Fragestellungen nach den Gründen für die weltweit unterschiedlich hohen Schneegrenzen in Gebirgen. Aufgrund des unfertigen, skizzenhaften Charakters des Diagramms lassen sich Fragen über den Forschungskontext des Diagramms, den epistemi...

  10. Identification of the exploatation dust in road dust

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2012-01-01

    Full Text Available The aim of this publication is to determine models of explore dust from vehicle brake systems and the presentationof measurement results of the exploitation dust, which is separate from road dust. The following methods and measuring devices were used: T-01M device, screen analysis, analysis of chemical composition with the use of a scanning microscope with Energy Dispersive x-ray Spectroscopy (EDS analyser. The measurements for identifying this type of dust were conducted on marked sections of roads: motorway, city road and mountain road. The explored dust was distinguished in the following car systems: brakes, clutch plates, tyres and catalytic converters.

  11. Experimental investigation on the minimum ignition temperature of hybrid mixtures of dusts and gases or solvents.

    Science.gov (United States)

    Addai, Emmanuel Kwasi; Gabel, Dieter; Krause, Ulrich

    2016-01-15

    Investigations on the minimum ignition temperatures (MIT) of hybrid mixtures of dusts with gases or solvents were performed in the modified Godbert-Greenwald (GG) furnace. Five combustible dusts and six flammable gases (three ideal and three real) were used. The test protocol was according to EN 50281-2-1 for dust-air mixtures whereas in the case of gases, solvents and hybrid mixtures this standard was used with slight modification. The experimental results demonstrated a significant decrease of the MIT of gas, solvent or dust and an increase in the likelihood of explosion when a small amount of dust, which was either below the minimum explosion concentration or not ignitable by itself, was mixed with gas and vice versa. For example, the MIT of toluene decreased from 540°C to 455°C when small amount of lycopodium was added. It was also confirmed that a hybrid mixture explosion is possible even when both dust and vapour or gas concentrations are respectively lower than their minimum explosion concentration (MEC) and lower explosion limit (LEL). Another example is CN4, the MEC of which of 304 g/m(3) decreased to 37 g/m(3) when propane was added, even though the concentrations of the gas was below its LEL. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. Cylindrically symmetric dust spacetime

    CERN Document Server

    Senovilla, J M M; Senovilla, Jose M. M.; Vera, Raul

    2000-01-01

    We present an explicit exact solution of Einstein's equations for an inhomogeneous dust universe with cylindrical symmetry. The spacetime is extremely simple but nonetheless it has new surprising features. The universe is ``closed'' in the sense that the dust expands from a big-bang singularity but recollapses to a big-crunch singularity. In fact, both singularities are connected so that the whole spacetime is ``enclosed'' within a single singularity of general character. The big-bang is not simultaneous for the dust, and in fact the age of the universe as measured by the dust particles depends on the spatial position, an effect due to the inhomogeneity, and their total lifetime has no non-zero lower limit. Part of the big-crunch singularity is naked. The metric depends on a parameter and contains flat spacetime as a non-singular particular case. For appropriate values of the parameter the spacetime is a small perturbation of Minkowski spacetime. This seems to indicate that flat spacetime may be unstable agai...

  13. Cylindrically symmetric dust spacetime

    Science.gov (United States)

    Senovilla, José M. M.

    2000-07-01

    We present an explicit exact solution of Einstein's equations for an inhomogeneous dust universe with cylindrical symmetry. The spacetime is extremely simple but nonetheless it has surprising new features. The universe is `closed' in the sense that the dust expands from a big-bang singularity but recollapses to a big-crunch singularity. In fact, both singularities are connected so that the whole spacetime is `enclosed' within a single singularity of general character. The big-bang is not simultaneous for the dust, and in fact the age of the universe as measured by the dust particles depends on the spatial position, an effect due to the inhomogeneity, and their total lifetime has no non-zero lower limit. Part of the big-crunch singularity is naked. The metric depends on a parameter and contains flat spacetime as a non-singular particular case. For appropriate values of the parameter the spacetime is a small perturbation of Minkowski spacetime. This seems to indicate that flat spacetime may be unstable against some global non-vacuum perturbations.

  14. Left in the Dust

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    NASA's Stardust spacecraft ended its seven-year voyage January 15 after a safe landing on earth, bringing back a capsule of comet particles and samples of interstellar dust that exceeded the loftiest of expectations of mission scientists. The ensuing studies of the cosmic treasure are expected to shed light on the origins of the solar system and earth itself.

  15. Dust devil dynamics

    Science.gov (United States)

    Horton, W.; Miura, H.; Onishchenko, O.; Couedel, L.; Arnas, C.; Escarguel, A.; Benkadda, S.; Fedun, V.

    2016-06-01

    A self-consistent hydrodynamic model for the solar heating-driven onset of a dust devil vortex is derived and analyzed. The toroidal flows and vertical velocity fields are driven by an instability that arises from the inversion of the mass density stratification produced by solar heating of the sandy surface soil. The nonlinear dynamics in the primary temperature gradient-driven vertical airflows drives a secondary toroidal vortex flow through a parametric interaction in the nonlinear structures. While an external tangential shear flow may initiate energy transfer to the toroidal vortex flow, the nonlinear interactions dominate the transfer of vertical-radial flows into a fast toroidal flow. This secondary flow has a vertical vorticity, while the primary thermal gradient-driven flow produces the toroidal vorticity. Simulations for the complex nonlinear structure are carried out with the passive convection of sand as test particles. Triboelectric charging modeling of the dust is used to estimate the charging of the sand particles. Parameters for a Dust Devil laboratory experiment are proposed considering various working gases and dust particle parameters. The nonlinear dynamics of the toroidal flow driven by the temperature gradient is of generic interest for both neutral gases and plasmas.

  16. Pulverized coal burnout in blast furnace simulated by a drop tube furnace

    Energy Technology Data Exchange (ETDEWEB)

    Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

    2010-02-15

    Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

  17. Mechanisms of phosphate removal from aqueous solution by blast furnace slag and steel furnace slag

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    We report the adsorption of phosphate and discuss the mechanisms of phosphate removal from aqueous solution by burst furnace slag (BFS) and steel furnace slag (SFS). The results show that the adsorption of phosphate on the slag was rapid and the majority of adsorption was completed in 5~10 min. The adsorption capacity of phosphate by the slag was reduced dramatically by acid treatment. The relative contribution of adsorption to the total removal of phosphate was 26%~28%. Phosphate adsorption on BFS and SFS follows the Freundlich isotherm, with the related constants ofk 6.372 and 1/n 1.739 for BFS, and ofk 1.705 and 1/n 1.718 for SFS. The pH and Ca2+ concentration were decreased with the addition of phosphate, suggesting the formation of calcium phosphate precipitation. At pH 2.93 and 6.93, phosphate was desorbed by about 36%~43% and 9%~11%, respectively.These results indicate that the P adsorption on the slag is not completely reversible and that the bond between the slag particles and adsorbed phosphate is strong. The X-ray diffraction (XRD) patterns of BFS and SFS before and after phosphate adsorption verify SFS is related to the formation of phosphate calcium precipitation and the adsorption on hydroxylated oxides. The results show that BFS and SFS removed phosphate nearly 100%, indicating they are promising adsorbents for the phosphate removal in wastewater treatment and pollution control.

  18. Resistance furnaces. Technologies of implementation; Fours electriques a resistances. Technologies de mise en oeuvre

    Energy Technology Data Exchange (ETDEWEB)

    Bourgeois, J.F.; Girault, A.; Jaume, R.; Le Boulch, M. [Electricite de France (EDF), Div. Recherche and Developpement, 75 - Paris (France); Oberlin, C.

    2005-04-01

    This article describes in detail the different parts (envelope, resistors, power supply, regulation system) of resistance furnaces and gives some essential elements about the conditions of use and about the advantages of drawbacks of such furnaces: 1 - resistors (resistance and resistivity, group of resistors, selection criteria, different types of resistors, shape and arrangement of resistors, dimensioning); 2 - power supply (recalls about regulation and standards, general characteristics of installations); 3 - regulation systems (design of a regulation system, power modulation and variation systems, usual regulation schemes); 4 - modeling of resistance furnaces (SAFIR and SYRTHES codes); 5 - evolution of resistance furnaces (high power density furnaces, low thermal inertia furnaces, vacuum furnaces); 6 - advantages and limitations of resistance furnaces; 7 - exploitation of resistance furnaces (thermal status, conditions of exploitation, maintenance policy). (J.S.)

  19. Reuyl Crater Dust Avalanches

    Science.gov (United States)

    2002-01-01

    (Released 13 May 2002) The Science The rugged, arcuate rim of the 90 km crater Reuyl dominates this THEMIS image. Reuyl crater is at the southern edge of a region known to be blanketed in thick dust based on its high albedo (brightness) and low thermal inertia values. This thick mantle of dust creates the appearance of snow covered mountains in the image. Like snow accumulation on Earth, Martian dust can become so thick that it eventually slides down the face of steep slopes, creating runaway avalanches of dust. In the center of this image about 1/3 of the way down is evidence of this phenomenon. A few dozen dark streaks can be seen on the bright, sunlit slopes of the crater rim. The narrow streaks extend downslope following the local topography in a manner very similar to snow avalanches on Earth. But unlike their terrestrial counterparts, no accumulation occurs at the bottom. The dust particles are so small that they are easily launched into the thin atmosphere where they remain suspended and ultimately blow away. The apparent darkness of the avalanche scars is due to the presence of relatively dark underlying material that becomes exposed following the passage of the avalanche. Over time, new dust deposition occurs, brightening the scars until they fade into the background. Although dark slope streaks had been observed in Viking mission images, a clear understanding of this dynamic phenomenon wasn't possible until the much higher resolution images from the Mars Global Surveyor MOC camera revealed the details. MOC images also showed that new avalanches have occurred during the time MGS has been in orbit. THEMIS images will allow additional mapping of their distribution and frequency, contributing new insights about Martian dust avalanches. The Story The stiff peaks in this image might remind you of the Alps here on Earth, but they really outline the choppy edge of a large Martian crater over 50 miles wide (seen in the context image at right). While these aren

  20. The Political Views of Students at the Universities of the Armed Forces in Comparison to Those of Students at Public Institutions (Die politischen Orientierungen der Studenten an den Universitaeten der Bundeswehr im Vergleich zu den Studenten an oeffentlichen Hochschulen)

    Science.gov (United States)

    2001-12-01

    politischer Orientierungen bei Studierenden seit Beginn der 80er Jahre. Hefle zur Bildungs - und Hochschulforschung 33, Universitdit Kon- stanz...18 298-102 Inhalt Seite 1. Vorwort 1 2. Politische Einstellungen in der Veranderung? Zum Verfahren 1 3. Ergebnisse 3 3.1. Vergleich: UniBw versus...Verortung der politischen Grundrichtung im Links-Rechts-Kontinuum 12 6. Politische Ziele 14 7. Demokratische Prinzipien 19 8. Demokratische Wirklichkeit

  1. Dust processing in elliptical galaxies

    CERN Document Server

    Hirashita, Hiroyuki; Villaume, Alexa; Srinivasan, Sundar

    2015-01-01

    We reconsider the origin and processing of dust in elliptical galaxies. We theoretically formulate the evolution of grain size distribution, taking into account dust supply from asymptotic giant branch (AGB) stars and dust destruction by sputtering in the hot interstellar medium (ISM), whose temperature evolution is treated by including two cooling paths: gas emission and dust emission (i.e. gas cooling and dust cooling). With our new full treatment of grain size distribution, we confirm that dust destruction by sputtering is too efficient to explain the observed dust abundance even if AGB stars continue to supply dust grains, and that, except for the case where the initial dust-to-gas ratio in the hot gas is as high as $\\sim 0.01$, dust cooling is negligible compared with gas cooling. However, we show that, contrary to previous expectations, cooling does not help to protect the dust; rather, the sputtering efficiency is raised by the gas compression as a result of cooling. We additionally consider grain grow...

  2. Portland cement-blast furnace slag blends in oilwell cementing applications

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, D.T.; DiLullo, G.; Hibbeler, J. [and others

    1995-12-31

    Recent investigations of blast furnace slag cementing technologies. have been expanded to include Portland cement/blast furnace slag blends. Mixtures of Portland cement and blast furnace slag, while having a long history of use in the construction industry, have not been used extensively in oilwell cementing applications. Test results indicate that blending blast furnace slag with Portland cement produces a high quality well cementing material. Presented are the design guidelines and laboratory test data relative to mixtures of blast furnace slag and Portland cements. Case histories delineating the use of blast furnace slag - Portland cement blends infield applications are also included.

  3. Southern Dust Devils

    Science.gov (United States)

    2004-01-01

    [figure removed for brevity, see original site] Released 9 July 2004 The atmosphere of Mars is a dynamic system. Water-ice clouds, fog, and hazes can make imaging the surface from space difficult. Dust storms can grow from local disturbances to global sizes, through which imaging is impossible. Seasonal temperature changes are the usual drivers in cloud and dust storm development and growth. Eons of atmospheric dust storm activity has left its mark on the surface of Mars. Dust carried aloft by the wind has settled out on every available surface; sand dunes have been created and moved by centuries of wind; and the effect of continual sand-blasting has modified many regions of Mars, creating yardangs and other unusual surface forms. In our final dust devil image we are again looking at the southern hemisphere of Mars. These tracks occur mainly on the northeast side of the topographic ridges. Of course, there are many exceptions, which makes understanding the dynamics that initiate the actual dust devil cyclone difficult. Image information: VIS instrument. Latitude -47.6, Longitude 317.3 East (42.7 West). 19 meter/pixel resolution. Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time. NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed

  4. Plentiful Dust Devils

    Science.gov (United States)

    2004-01-01

    [figure removed for brevity, see original site] Released 8 July 2004 The atmosphere of Mars is a dynamic system. Water-ice clouds, fog, and hazes can make imaging the surface from space difficult. Dust storms can grow from local disturbances to global sizes, through which imaging is impossible. Seasonal temperature changes are the usual drivers in cloud and dust storm development and growth. Eons of atmospheric dust storm activity has left its mark on the surface of Mars. Dust carried aloft by the wind has settled out on every available surface; sand dunes have been created and moved by centuries of wind; and the effect of continual sand-blasting has modified many regions of Mars, creating yardangs and other unusual surface forms. These dust devil tracks occur on the northern plains of Mars. The majority of the surface seen in the image has been affected by the passage of dust devils. Image information: VIS instrument. Latitude -54.6, Longitude 79.3 East (280.7 West). 19 meter/pixel resolution. Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time. NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are

  5. Altitude effects on combustion in residential furnaces with fan assist

    Energy Technology Data Exchange (ETDEWEB)

    Arnold, S.; Fleck, B.A.; Ackerman, M.Y.; Dale, J.D.; Wilson, D.J. [Alberta Univ., Edmonton, AB (Canada). Dept. of Mechanical Engineering

    2002-07-01

    Five residential furnaces were tested to determine if altitude has an effect on the performance of modern furnaces equipped with fan assisted flue venting systems. The tests were conducted at 3 altitudes, 50 m, 685 m and 2050 m above sea level at sites in Vancouver, Edmonton, and Fortress Mountain, Alberta. Current furnace derating practices require that furnaces at high altitude have small fuel openings or decreased fuel supply manifold pressures. However, it is possible that modern furnaces with fan driven combustion venting do not have to be derated to the same extent. Propane and natural gas were the fuel sources for the tests. It was confirmed that since most residential systems are designed to operate at 100 per cent excess air, the current derating standard practice is overly conservative. The effects of altitude on carbon monoxide and carbon dioxide levels were also examined, along with burner and igniter operating characteristics, heat exchanger operating temperatures, and blocked-vent shutoff combustion performance. 1 tab., 3 figs.

  6. Model reduction for experimental thermal characterization of a holding furnace

    Science.gov (United States)

    Loussouarn, Thomas; Maillet, Denis; Remy, Benjamin; Dan, Diane

    2017-09-01

    Vacuum holding induction furnaces are used for the manufacturing of turbine blades by loss wax foundry process. The control of solidification parameters is a key factor for the manufacturing of these parts. The definition of the structure of a reduced heat transfer model with experimental identification through an estimation of its parameters is required here. Internal sensors outputs, together with this model, can be used for assessing the thermal state of the furnace through an inverse approach, for a better control. Here, an axisymmetric furnace and its load have been numerically modelled using FlexPDE, a finite elements code. The internal induction heat source as well as the transient radiative transfer inside the furnace are calculated through this detailed model. A reduced lumped body model has been constructed to represent the numerical furnace. The model reduction and the estimation of the parameters of the lumped body have been made using a Levenberg-Marquardt least squares minimization algorithm, using two synthetic temperature signals with a further validation test.

  7. Distribution of dust during two dust storms in Iceland

    Science.gov (United States)

    Ösp Magnúsdóttir, Agnes; Dagsson-Waldhauserova, Pavla; Arnalds, Ólafur; Ólafsson, Haraldur

    2017-04-01

    Particulate matter mass concentrations and size fractions of PM1, PM2.5, PM4, PM10, and PM15 measured in transversal horizontal profile of two dust storms in southwestern Iceland are presented. Images from a camera network were used to estimate the visibility and spatial extent of measured dust events. Numerical simulations were used to calculate the total dust flux from the sources as 180,000 and 280,000 tons for each storm. The mean PM15 concentrations inside of the dust plumes varied from 10 to 1600 ?g?m?3 (PM10 = 7 to 583 ?g?m?3). The mean PM1 concentrations were 97-241 ?g?m?3 with a maximum of 261 ?g?m?3 for the first storm. The PM1/PM2.5 ratios of >0.9 and PM1/PM10 ratios of 0.34-0.63 show that suspension of volcanic materials in Iceland causes air pollution with extremely high PM1 concentrations, similar to polluted urban areas in Europe or Asia. Icelandic volcanic dust consists of a higher proportion of submicron particles compared to crustal dust. Both dust storms occurred in relatively densely inhabited areas of Iceland. First results on size partitioning of Icelandic dust presented here should challenge health authorities to enhance research in relation to dust and shows the need for public dust warning systems.

  8. Optimisation of the steel plant dust recycling process

    Science.gov (United States)

    Popescu, Darius-Alexandru; Hepuť, Teodor; Puťan, Vasile

    2016-06-01

    The widespread use of oxygen in the EAF steel-making process led to the increase of furnace productivity and reduction of specific energy consumption. Following the increase of the metal bath temperature, the brown smoke exhaust process is intensified, which requires mandatory gas treatment. The steel plant dust resulting from the treatment of waste gases is a manufacturing waste which must be recycled in the steel plant. Due to the fineness of the waste, when conducting the researches we processed it through pelletization. The processing of this waste aims not only its granulometric composition, but also the chemical composition (mainly the zinc content). After processing the data, we choose the optimal waste recycling technology based on the resistance of pellets and final content of zinc.

  9. Study on simultaneous recycling of EAF dust and plastic waste containing TBBPA.

    Science.gov (United States)

    Grabda, Mariusz; Oleszek, Sylwia; Shibata, Etsuro; Nakamura, Takashi

    2014-08-15

    In the present work we investigated the fates of zinc, lead, and iron present in electric arc furnace dust during thermal treatment of the dust with tetrabromobisphenol A (TBBPA) and tetrabromobisphenol A diglycidyl ether (TBBPADGE). Mixtures of these materials were compressed into pellets and heated in a laboratory-scale furnace at 550 °C for 80 min, under oxidizing and inert conditions. The solid, condensed, and gaseous-phase products were characterized using an array of analytical methods: scanning electron microscopy, X-ray diffraction, electron probe microscopy, inductively coupled plasma, ion chromatography, and gas chromatography. The results indicated that heating the mixtures under specific conditions enabled high separation of zinc and lead from iron-rich residues, by a bromination-evaporation process. In the case of TBBPADGE, a maximum of 85% of zinc and 81% of lead were effectively separated under the above conditions. The process is based on the reaction between the highly reactive HBr gas evolved during thermal degradation of the flame-retarded materials with zinc (ZnO and ZnFe2O4) and lead in the dust, followed by complete evaporation of the formed metallic bromides from the solid residue.

  10. [House dust mite allergy].

    Science.gov (United States)

    Carrard, A; Pichler, C

    2012-04-01

    House dust mites can be found all over the world where human beings live independent from the climate. Proteins from the gastrointestinal tract- almost all known as enzymes - are the allergens which induce chronic allergic diseases. The inhalation of small amounts of allergens on a regular base all night leads to a slow beginning of the disease with chronically stuffed nose and an exercise induced asthma which later on persists. House dust mites grow well in a humid climate - this can be in well isolated dwellings or in the tropical climate - and nourish from human skin dander. Scales are found in mattresses, upholstered furniture and carpets. The clinical picture with slowly aggravating complaints leads quite often to a delayed diagnosis, which is accidently done on the occasion of a wider spectrum of allergy skin testing. The beginning of a medical therapy with topical steroids as nasal spray or inhalation leads to a fast relief of the complaints. Although discussed in extensive controversies in the literature - at least in Switzerland with the cold winter and dry climate - the recommendation of house dust mite avoidance measures is given to patients with good clinical results. The frequent ventilation of the dwelling with cold air in winter time cause a lower indoor humidity. Covering encasings on mattresses, pillow, and duvets reduces the possibility of chronic contact with mite allergens as well as the weekly changing the bed linen. Another option of therapy is the specific immunotherapy with extracts of house dust mites showing good results in children and adults. Using recombinant allergens will show a better quality in diagnostic as well as in therapeutic specific immunotherapy.

  11. Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

    Science.gov (United States)

    Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

    2016-09-15

    The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions.

  12. A Composite Model Predictive Control Strategy for Furnaces

    Institute of Scientific and Technical Information of China (English)

    Hao Zang; Hongguang Li; Jingwen Huang; Jia Wang

    2014-01-01

    Tube furnaces are essential and primary energy intensive facilities in petrochemical plants. Operational optimi-zation of furnaces could not only help to improve product quality but also benefit to reduce energy consumption and exhaust emission. Inspired by this idea, this paper presents a composite model predictive control (CMPC) strategy, which, taking advantage of distributed model predictive control architectures, combines tracking nonlinear model predictive control and economic nonlinear model predictive control metrics to keep process running smoothly and optimize operational conditions. The control ers connected with two kinds of communi-cation networks are easy to organize and maintain, and stable to process interferences. A fast solution algorithm combining interior point solvers and Newton's method is accommodated to the CMPC realization, with reason-able CPU computing time and suitable online applications. Simulation for industrial case demonstrates that the proposed approach can ensure stable operations of furnaces, improve heat efficiency, and reduce the emission effectively.

  13. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2016-11-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  14. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  15. Investigation on the Potentials of Cupola Furnace Slag in Concrete

    Directory of Open Access Journals (Sweden)

    Stephen Adeyemi Alabi

    2013-12-01

    Full Text Available The compressive strength of the concrete designed using blast cupola furnace slag and granulated cupola slag as a coarse aggregate and partial replacement for cement was investigated. A series of experimental studies were conducted involve concrete production in two stages. The first stage comprised of normal aggregate concrete (NAC produced with normal aggregates and 100% ordinary Portland cement (OPC. Meanwhile, the second stage involved production of concrete comprising of cupola furnace slag an aggregates with 100% ordinary Portland cement (OPC and subsequently with 2%, 4%, 6%, 8% and 10% cementitious replacement with granulated cupola furnace slag that had been grounded and milled to less than 75 µm diameter. The outcomes of compressive strength test conducted on the slag aggregate concrete (SAC with and without granulated slag cementitious replacement were satisfactory compared to normal aggregate concretes (NAC.

  16. Evaporation of graphite using a solar furnace: production of fullerenes

    Energy Technology Data Exchange (ETDEWEB)

    Laplaze, D.; Bernier, P.; Journet, C.; Vie, V. [Groupe de Dynamique des Phases Condensees, Univ. de Montpellier II (France); Flamant, G.; Philippot, E.; Lebrun, M. [Inst. de Sciences et de Genie des Materiaux et Procedes, Centre du Four Solaire Felix Trombe, 66 - Font-Romeu (France)

    1997-12-31

    We have previously shown that the high intensity of solar radiation, obtained with the Odeillo (France) solar furnace facilities, can be used to vaporize graphite in inert gas atmosphere to produce fullerenes. After a short survey of the possible mechanisms of formation of these molecules, we report some experimental results in agreement with the proposed model and discuss the possibilities of increasing the fullerenes yield which currently reaches 20%. One of these possibilities consists in the use of the 1000 kW solar furnace of the Institute and we report results of simulation for this furnace which show that temperature of the sublimation zone can be greater than the needed 3300 K necessary to have convenient efficiency. (orig.)

  17. Simulation of chondrule formation in the DLR solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Sauerborn, M.; Neumann, A. [German Aerospace Center (DLR), High Flux Solar Furnace, Solar Energy Technology, Cologne (Germany); Klerner, S. [Inst. of Mineralogy and Geochemistry, Univ. of Cologne (Germany); Seboldt, W.; Hanowski, N. [German Aerospace Center (DLR), Inst. of Space Sensor Technology and Planetary Exploration, Cologne (Germany)

    2001-07-01

    A new vacuum chamber was installed in the DLR solar furnace in Cologne and tested for the first time in an experiment with small solid samples being melted and solidified subsequently. The goal of the actual project is to simulate the formation of so-called 'chondrules' - constituents of meteorites - by heating appropriate mineral samples with the concentrated beam of a solar furnace. The experiment has to be carried out under vacuum or oxygen free conditions. The project is a co-operation between the High Flux Solar Furnace of the DLR in Cologne (a department of the Solar Technology Division), the Mission Architecture and Advanced Technologies Section (a department of the Institute of Space Sensor Technology and Planetary Exploration of the DLR) and the Institute of Mineralogy and Geochemistry of the University of Cologne. (orig.)

  18. Solar furnace satellite for large diameter crystal growth in space

    Science.gov (United States)

    Overfelt, Tony; Wells, Mark; Blake, John

    1993-02-01

    Investigators worldwide are preparing experiments to test the influence of low gravity found in space on the growth of many crystalline materials. However, power limitations prevent existing space crystal growth furnaces from being able to process samples any larger than about 2 cm, and in addition, the background microgravity levels found on the Space Shuttle are not low enough to significantly benefit samples much larger than 2 cm. This paper describes a novel concept of a free-flying platform utilizing well-established solar furnace technology to enable materials processing in space experiments on large-diameter crystals. The conceptual design of this Solar Furnace Satellite is described along with its operational scenario and the anticipated g levels.

  19. CHARACTERIZATION AND ANALISYS OF A FURNACE TO FABRICATE SOLAR CELLS

    Directory of Open Access Journals (Sweden)

    Sérgio Boscato Garcia

    2013-06-01

    Full Text Available The solar cell industry has presented high growth rates and dealt with a large portfolio of suppliers for specific equipments like diffusion furnaces needed to produce the pn junction in the fabrication of silicon devices. The aim of this paper is to present the thermal analysis and the characterization of diffusions carried out in the first diffusion furnace developed and fabricated in Brazil. Longitudinal and radial temperature profiles were measured and analyzed. Results of the characterization defined a processing zone of 200 mm with temperature variation lower than 6°C for the temperatures up to 965°C. In the processing zone, 40 silicon wafers can be processed. Diffusion processes were performed in monocrystalline silicon wafers and n+ regions doped with phosphorus presented standard deviation of sheet resistance slightly higher than that obtained in imported commercial furnaces. Wafer contamination was not observed during diffusion processes and the minority carrier lifetime was improved.

  20. The challenge of improving electric arc furnace efficiency

    Energy Technology Data Exchange (ETDEWEB)

    McIntyre, E.H. (Tekon Services Ltd., Whitby, Ontario (Canada)); Goodwill, J.E.; Klesser, D.E. (EPRI, Pittsburgh, PA (United States). Center for Materials Production)

    1994-05-01

    Electric arc furnace requirements for electrical energy are increasing more rapidly than generation and distribution capacity. Electric arc furnace technology is reviewed with respect to energy requirements. Although the use of water-cooled panels, increased power levels and higher oxygen inputs, for example, all increase the rate of energy loss, they do not necessarily result in an increase in energy losses per ton. The increase in loss rate (energy/hour) may be more than offset by a decrease in cycle time. This article attempts to summarize the impact of various process variable discussed in a recent report on electric arc furnace efficiency issued by the Electric Power Research Institute's (EPRI) Center for Materials Production (CMP). These include meltshop logistics, operating practices, energy input, scrap preheating and pollution control.

  1. Computational Modeling of Arc-Slag Interaction in DC Furnaces

    Science.gov (United States)

    Reynolds, Quinn G.

    2017-02-01

    The plasma arc is central to the operation of the direct-current arc furnace, a unit operation commonly used in high-temperature processing of both primary ores and recycled metals. The arc is a high-velocity, high-temperature jet of ionized gas created and sustained by interactions among the thermal, momentum, and electromagnetic fields resulting from the passage of electric current. In addition to being the primary source of thermal energy, the arc jet also couples mechanically with the bath of molten process material within the furnace, causing substantial splashing and stirring in the region in which it impinges. The arc's interaction with the molten bath inside the furnace is studied through use of a multiphase, multiphysics computational magnetohydrodynamic model developed in the OpenFOAM® framework. Results from the computational solver are compared with empirical correlations that account for arc-slag interaction effects.

  2. DC Arc Plasma Furnace Melting of Waste Incinerator Fly Ash

    Institute of Scientific and Technical Information of China (English)

    CHEN Mingzhou; MENG Yuedong; SHI Jiabiao; KUANG Jingan; NI Guohua; LIU Wei; JIANG Yiman

    2009-01-01

    Municipal solid waste incinerator (MSWI) fly ash was melted using a set of direct current (DC) arc plasma furnace system for the first time in China.At a feed-rate of flying ash of 80 kg/h,the temperature at the gas outlet was above 1300℃.Dioxins in the off-gas were recorded as 0.029 ng I-TEQ/Nm3 (international toxic equivalent,I-TEQ),well below 0.5 ng TEQ/Nm3 (toxic equivalent,TEQ),while those in the melted product(slag)were 0.00035 ng/g I-TEQ.Molten slag from the furnace showed excellent resistance against the leaching of heavy metals.These results prove that the plasma furnace is effective for the detoxification and stabilization of MSWI fly ash.

  3. IMPROVED FURNACE EFFICIENCY THROUGH THE USE OF REFRACTORY MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Rodrigues-Schroer, Angela [Minteq International, Inc.; Colavito, [Minteq International, Inc.; Smith, Jeffrey D [ORNL

    2011-01-01

    This paper describes efforts performed at Oak Ridge National Laboratory (ORNL), in collaboration with industrial refractory manufacturers, refractory users, and academic institutions, to improve energy efficiency of U.S. industry through increased furnace efficiency brought about by the employment of novel refractory systems and techniques. Work in furnace applications related to aluminum, gasification, and lime are discussed. The energy savings strategies discussed are achieved through reduction of chemical reactions, elimination of mechanical degradation caused by the service environment, reduction of temperature limitations of materials, and elimination of costly installation and repair needs. Key results of several case studies resulting from a US Department of Energy (DOE) funded research program are discussed with emphasis on applicability of these results to high temperature furnace applications.

  4. Direct Current Electric Arc-Electroslag Ladle Furnace

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to solve the high consumption problem of small capacity ladle furnace (LF), the operation principle and control method of the DC arc and electroslag heating ladle furnace are introduced. With only one arcing electrode, the distance between the arc and the wall of ladle is enlarged, and consequently the consumption of the ladle refractory is decreased. In the invention, a signal electrode is embedded in the refractory lining of the ladle, which contacts directly with the liquid steel and the ladle shell. Two graphite anode ends are submerged in the slag layer. The signal electrode is used as voltage reference during refining process. The electroslag voltage between anode end and liquid steel is applied to control the depth of anode end in the slag layer during the refining process with this ladle furnace.

  5. Genetic algorithms for multicriteria shape optimization of induction furnace

    Science.gov (United States)

    Kůs, Pavel; Mach, František; Karban, Pavel; Doležel, Ivo

    2012-09-01

    In this contribution we deal with a multi-criteria shape optimization of an induction furnace. We want to find shape parameters of the furnace in such a way, that two different criteria are optimized. Since they cannot be optimized simultaneously, instead of one optimum we find set of partially optimal designs, so called Pareto front. We compare two different approaches to the optimization, one using nonlinear conjugate gradient method and second using variation of genetic algorithm. As can be seen from the numerical results, genetic algorithm seems to be the right choice for this problem. Solution of direct problem (coupled problem consisting of magnetic and heat field) is done using our own code Agros2D. It uses finite elements of higher order leading to fast and accurate solution of relatively complicated coupled problem. It also provides advanced scripting support, allowing us to prepare parametric model of the furnace and simply incorporate various types of optimization algorithms.

  6. Dust, Climate, and Human Health

    Science.gov (United States)

    Maynard, N. G.

    2003-12-01

    Air pollution from both natural and anthropogenic causes is considered to be one of the most serious world-wide environment-related health problems, and is expected to become worse with changes in the global climate. Dust storms from the atmospheric transport of desert soil dust that has been lifted and carried by the winds - often over significant distances - have become an increasingly important emerging air quality issue for many populations. Recent studies have shown that the dust storms can cause significant health impacts from the dust itself as well as the accompanying pollutants, pesticides, metals, salt, plant debris, and other inorganic and organic materials, including viable microorganisms (bacteria, viruses and fungi). For example, thousands of tons of Asian desert sediments, some containing pesticides and herbicides from farming regions, are commonly transported into the Arctic during dust storm events. These chemicals have been identified in animal and human tissues among Arctic indigenous populations. Millions of tons of airborne desert dust are being tracked by satellite imagery, which clearly shows the magnitude as well as the temporal and spatial variability of dust storms across the "dust belt" regions of North Africa, the Middle East, and China. This paper summarizes the most recent findings on the effects of airborne desert dust on human health as well as potential climate influences on dust and health

  7. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  8. The influence of sunshape on the DLR solar furnace beam

    Energy Technology Data Exchange (ETDEWEB)

    Neumann, A.; Witzke, A. [Deutsches Zentrum fuer Luft und Raumfahrt e.V., Koeln (Germany). Solare Energietechnik

    1999-08-01

    The circumsolar ratio CSR is often used as a simple description of the relevant solar energy feature of the solar brightness distribution, known as sunshape. The variation of the CSR can affect the performance of solar concentrators. DLR has conducted sunshape studies since the beginning of the design phase of the DLR Solar Furnace in 1992. In addition, in 1996 a mobile sunshape measurement system was developed with which many CSR measurements have been performed since then. These investigations are still going on for statistical purposes in parallel with the operation of the solar furnace. This work shows new and unique data of simultaneous sunshape records and solar furnace beam diameter measurements. For narrow sun conditions with a CSR < 1% the solar furnace beam has a diameter of less than 13 cm. Atmospheric conditions with a higher forward scattering can cause the CSR to exceed 10%, sometimes even above 40%. In the latter case the focal beam measurement showed a beam diameter of more than 16 cm. The increase of the focal diameter turned out to be linear with respect to CSR variation. The measured sunshapes were introduced into the ray-tracing model OPTEC, built for solar furnace and heliostat field simulation. The model results for the DLR Solar Furnace flux maps were compared to the measurements. The model does not show the same linear trend for increasing CSR, but the deviation is not too pronounced. The influence of CSR on the focal spot size leads to a nonlinear decrease with direct normal irradiance of the power collected by a predesigned receiver aperture. Depending on the aperture size, an additional decrease of the order of 10-15% will be encountered under higher CSR conditions. (author)

  9. Furnace Blower Electricity: National and Regional Savings Potential

    Energy Technology Data Exchange (ETDEWEB)

    Florida Solar Energy Center; Franco, Victor; Franco, Victor; Lutz, Jim; Lekov, Alex; Gu, Lixing

    2008-05-16

    Currently, total electricity consumption of furnaces is unregulated, tested at laboratory conditions using the DOE test procedure, and is reported in the GAMA directory as varying from 76 kWh/year to 1,953 kWh/year. Furnace blowers account for about 80percent of the total furnace electricity consumption and are primarily used to distribute warm air throughout the home during furnace operation as well as distribute cold air during air conditioning operation. Yet the furnace test procedure does not provide a means to calculate the electricity consumption during cooling operation or standby, which account for a large fraction of the total electricity consumption. Furthermore, blower electricity consumption is strongly affected by static pressure. Field data shows that static pressure in the house distribution ducts varies widely and that the static pressure used in the test procedure as well as the calculated fan power is not representative of actual field installations. Therefore, accurate determination of the blower electricity consumption is important to address electricity consumption of furnaces and air conditioners. This paper compares the potential regional and national energy savings of two-stage brushless permanent magnet (BPM) blower motors (the blower design option with the most potential savings that is currently available in the market) to single-stage permanent split capacitor (PSC) blower motors (the most common blower design option). Computer models were used to generate the heating and cooling loads for typical homes in 16 different climates which represent houses throughout the United States. The results show that the potential savings of using BPM motors vary by region and house characteristics, and are very strongly tied to improving house distribution ducts. Savings decrease dramatically with increased duct pressure. Cold climate locations will see savings even in the high static pressure duct situations, while warm climate locations will see less

  10. EAF dust: An overview on the influences of physical, chemical and mineral features in its recycling and waste incorporation routes

    Directory of Open Access Journals (Sweden)

    Pedro Jorge Walburga Keglevich de Buzin

    2017-04-01

    Full Text Available Electric-arc furnace dust (EAFD is one of the several process residues generated in mini mills during steel production. The presence of valuable zinc in EAF dust and the rising costs for waste disposal are the motivating factors for EAFD recycling or its incorporation into other materials. Features such as small particle size, high zinc content and the existence of the decomposition-resistant mineral franklinite have long influenced both positively and negatively EAF dust processing. More recently, the growing presence of deleterious chlorine, lead and chromium is affecting equally the traditional as well as the new recycling routes or waste incorporation processes in a decisive way. In this study, a critical overview on the fundamentals of pyrometallurgical and hydrometallurgical EAF dust recycling or incorporation processes is presented, as a starting point for the understanding of how the EAF dust processing routes are influenced by all cited factors. Especially important is the discussion on the influences of the dust composition – including the effects of the deleterious elements – which can point out some relevant issues that ought to be considered for a successful ending to old and new dust processing proposals.

  11. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel.

  12. Clouds and Dust Storms

    Science.gov (United States)

    2004-01-01

    [figure removed for brevity, see original site] Released 2 July 2004 The atmosphere of Mars is a dynamic system. Water-ice clouds, fog, and hazes can make imaging the surface from space difficult. Dust storms can grow from local disturbances to global sizes, through which imaging is impossible. Seasonal temperature changes are the usual drivers in cloud and dust storm development and growth. Eons of atmospheric dust storm activity has left its mark on the surface of Mars. Dust carried aloft by the wind has settled out on every available surface; sand dunes have been created and moved by centuries of wind; and the effect of continual sand-blasting has modified many regions of Mars, creating yardangs and other unusual surface forms. This image was acquired during mid-spring near the North Pole. The linear water-ice clouds are now regional in extent and often interact with neighboring cloud system, as seen in this image. The bottom of the image shows how the interaction can destroy the linear nature. While the surface is still visible through most of the clouds, there is evidence that dust is also starting to enter the atmosphere. Image information: VIS instrument. Latitude 68.4, Longitude 180 East (180 West). 38 meter/pixel resolution. Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time. NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote

  13. Numerical Simulation of Fluid Flow in Blast Furnace Hearth

    Institute of Scientific and Technical Information of China (English)

    ZHAO Min-ge; SUN Tian-liang; CHENG Su-sen; GAO Zheng-kai

    2005-01-01

    The liquid flow in blast furnace hearth can result in the erosion of hearth. To prolong the campaign life of blast furnace, the effects of coke bed structure, coke porosity and deepness of taphole on liquid flow in hearth were studied by κ-ε model under different conditions. The results show that with the decrease of coke porosity, the peripheral flow is enhanced. Moreover, the existence of narrow coke free zone and the deepness reduction of taphole can increase the flowability on the bottom of hearth.

  14. Simulation study on radiative imaging of combustion flame in furnace

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Radiative imaging of combustion flame in furnace of power plant plays an increasingly important role in combustion diagnosis. This paper presents a new method for calculating the radiative imaging of three-dimensional (3D) combustion flame based on Monte Carlo method and optical lens imaging. Numerical simulation case was used in this study. Radiative images were calculated and images obtained can not only present the energy distribution on the charge-coupled device (CCD) camera target plane but also reflect the energy distribution condition in the simulation furnace. Finally the relationships between volume elements and energy shares were also discussed.

  15. Prediction of heater power distribution in radiative cylindrical furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Ravichandran, M.; Dilber, I.; Torok, D.

    1999-07-01

    In the design of long radiative cylindrical furnaces, it is important to control the temperature variation along the furnace walls and consequently the temperature distribution in the processed material by selectively adjusting the power input to heater rods located circumferentially around the furnace walls. The heaters are grouped in zones located at different axial locations. By adjusting the power to each zone a specified temperature distribution along the furnace can be attained. The radiative interchange between different axial zones of the furnace affects the temperature distribution; this interchange is also impacted by the shadowing caused by the presence of the load, i.e. the processed material. A desired temperature distribution can only be achieved by selectively changing the power input to the heaters. For an a priori assessment of the commercial viability of using process friendly temperature distributions, it is necessary to determine: (a) the maximum power demand from each zone; (b) if active cooling is inevitable and (c) the bounds on temperature distribution that can be achieved without active cooling. It is therefore extremely useful to be able to predict the input power distribution for achieving desired furnace temperature profiles. For a given power input, the temperature distribution inside the furnace could be obtained by using a general purpose Computational Fluid Dynamics (CFD) software, such as FIDAP. A new methodology is developed within the framework of FIDAP software to eliminate the manual trial and error method. The method is based on obtaining the sensitivity of the temperature at the desired locations of the furnace as a function of the power input to the heating elements. Using these sensitivity coefficients, an iterative scheme is designed to adjust the boundary conditions (power to the heating elements in this case) based on the discrepancy of the solution temperatures from the desired temperature distribution. For each of these

  16. Energy Balance in DC Arc Plasma Melting Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Peng; MENG Yuedong; YU Xinyao; CHEN Longwei; JIANG Yiman; NI Guohua; CHEN Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example,the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  17. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  18. Regulation of the Heating Furnace in Tube Rolling Mill

    Directory of Open Access Journals (Sweden)

    Kostúr, K.

    2006-01-01

    Full Text Available The rolling of tube requires homogeneous heating along the tube. In steel work the difference along tube was sometimes 80 °C. The reasons for bad homogeneousness of heating were analyzed by a simulation model of heating furnace. Then the proposal was made for a new control system and also the proposal for reconstruction of furnace. In this contribution also a description of some ways for improvement of heating was made. The main contribution is the proposal of an adaptive system

  19. Prospects for the building of solar furnaces for industry

    Energy Technology Data Exchange (ETDEWEB)

    La Blanchetais, C.H. (CNRS, Groupe des Laboratoires de Bellevue, 92 - Meudon-Bellevue (France))

    1982-01-01

    After a brief summary of the interest of using solar energy, a review of the different kinds of devices is presented: solar furnaces, projects of solar plants of high power. The main characteristics of the 1,000 kw Odeillo solar furnace are reviewed. For the concentrator a project of device derived from the paraboloide is presented and studied with details. For the field of orientators a preliminary study of the energy to the minor in the solar layer reflected by a plane orientator of the finite dimensions shows that it is possible to consider the possibility of reduction of the heliostat field.

  20. Double mirror polyheliostat solar furnace of 1000 kW thermal power

    Energy Technology Data Exchange (ETDEWEB)

    Riskiev, T.T.; Suleimanov, S.K.H. (Uzbek Academy of Sciences, Scientific Association ' Physics Sun' , Tashkent (USSR))

    1991-12-01

    The optical-energetic scheme, construction and performance of a double mirror polyheliostat solar furnace of 1000 kW thermal power are outlined and first results of material synthesis in this solar furnace are reported. (orig.).

  1. The effect of blast furnace coke quality on the possibility of its use

    OpenAIRE

    A. Konstanciak

    2013-01-01

    In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.

  2. Numerical Study of the Reduction Process in an Oxygen Blast Furnace

    Science.gov (United States)

    Zhang, Zongliang; Meng, Jiale; Guo, Lei; Guo, Zhancheng

    2016-02-01

    Based on computational fluid dynamics, chemical reaction kinetics, principles of transfer in metallurgy, and other principles, a multi-fluid model for a traditional blast furnace was established. The furnace conditions were simulated with this multi-fluid mathematical model, and the model was verified with the comparison of calculation and measurement. Then a multi-fluid model for an oxygen blast furnace in the gasifier-full oxygen blast furnace process was established based on this traditional blast furnace model. With the established multi-fluid model for an oxygen blast furnace, the basic characteristics of iron ore reduction process in the oxygen blast furnace were summarized, including the changing process of the iron ore reduction degree and the compositions of the burden, etc. The study found that compared to the traditional blast furnace, the magnetite reserve zone in the furnace shaft under oxygen blast furnace condition was significantly reduced, which is conducive to the efficient operation of blast furnace. In order to optimize the oxygen blast furnace design and operating parameters, the iron ore reduction process in the oxygen blast furnace was researched under different shaft tuyere positions, different recycling gas temperatures, and different allocation ratios of recycling gas between the hearth tuyere and the shaft tuyere. The results indicate that these three factors all have a substantial impact on the ore reduction process in the oxygen blast furnace. Moderate shaft tuyere position, high recycling gas temperature, and high recycling gas allocation ratio between hearth and shaft could significantly promote the reduction of iron ore, reduce the scope of the magnetite reserve zone, and improve the performance of oxygen blast furnace. Based on the above findings, the recommendations for improvement of the oxygen blast furnace design and operation were proposed.

  3. Optimizing Saharan dust CALIPSO retrievals

    Directory of Open Access Journals (Sweden)

    V. Amiridis

    2013-06-01

    Full Text Available We demonstrate improvements in CALIPSO dust extinction retrievals over North Africa and Europe when corrections are applied regarding the Saharan dust lidar ratio assumption, the separation of dust portion in detected dust mixtures, and the averaging scheme introduced in the Level 3 CALIPSO product. First, a universal, spatially constant lidar ratio of 58 sr instead of 40 sr is applied to individual Level 2 dust-related backscatter products. The resulting aerosol optical depths show an improvement compared with synchronous and co-located AERONET measurements. An absolute bias of the order of −0.03 has been found, improving on the statistically significant biases of the order of −0.10 reported in the literature for the original CALIPSO product. When compared with the MODIS co-located AOD product, the CALIPSO negative bias is even less for the lidar ratio of 58 sr. After introducing the new lidar ratio for the domain studied, we examine potential improvements to the climatological CALIPSO Level 3 extinction product: (1 by introducing a new methodology for the calculation of pure dust extinction from dust mixtures and (2 by applying an averaging scheme that includes zero extinction values for the non-dust aerosol types detected. The scheme is applied at a horizontal spatial resolution of 1° × 1° for ease of comparison with the instantaneous and co-located dust extinction profiles simulated by the BSC-DREAM8b dust model. Comparisons show that the extinction profiles retrieved with the proposed methodology reproduce the well-known model biases per sub-region examined. The very good agreement of the proposed CALIPSO extinction product with respect to AERONET, MODIS and the BSC-DREAM8b dust model, makes this dataset an ideal candidate for the provision of an accurate and robust multi-year dust climatology over North Africa and Europe.

  4. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  5. 40 CFR 424.50 - Applicability; description of the other calcium carbide furnaces subcategory.

    Science.gov (United States)

    2010-07-01

    ... calcium carbide furnaces subcategory. 424.50 Section 424.50 Protection of Environment ENVIRONMENTAL... CATEGORY Other Calcium Carbide Furnaces Subcategory § 424.50 Applicability; description of the other calcium carbide furnaces subcategory. The provisions of this subpart are applicable to...

  6. Dust coagulation in ISM

    Science.gov (United States)

    Chokshi, Arati; Tielens, Alexander G. G. M.; Hollenbach, David

    1989-01-01

    Coagulation is an important mechanism in the growth of interstellar and interplanetary dust particles. The microphysics of the coagulation process was theoretically analyzed as a function of the physical properties of the coagulating grains, i.e., their size, relative velocities, temperature, elastic properties, and the van der Waal interaction. Numerical calculations of collisions between linear chains provide the wave energy in individual particles and the spectrum of the mechanical vibrations set up in colliding particles. Sticking probabilities are then calculated using simple estimates for elastic deformation energies and for the attenuation of the wave energy due to absorption and scattering processes.

  7. APPLICATIONS ANALYSIS REPORT: BABCOCK AND WILCOX CYCLONE FURNACE

    Science.gov (United States)

    This document is an evaluation of the performance of the Babcock & Wilcox (B&W) Cyclone Furnace Vitrification Technology and its applicability as a treatment technique for soils contaminated with heavy metals, radionuclides, and organics. oth the technical and economic aspects of...

  8. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized f

  9. OPERATION OF THE ELECTRIC ARC FURNACE WITH LIQUID RESIDUES METAL

    Directory of Open Access Journals (Sweden)

    A. B. Steblov

    2016-01-01

    Full Text Available Investigations have shown a positive impact of increasing the mass of the liquid residue (swamps in an electric arc furnace EAF-160, from 10 to 20–30 tonnes on increasing of usable output and reducing the specific energy consumption per ton of liquid metal.

  10. Analysis of combustion efficiency in a pelletizing furnace

    Directory of Open Access Journals (Sweden)

    Rafael Simões Vieira de Moura

    Full Text Available Abstract The objective of this research is to assess how much the improvement in the combustion reaction efficiency can reduce fuel consumption, maintaining the same thermal energy rate provided by the reaction in a pelletizing furnace. The furnace for pelletizing iron ore is a complex thermal machine, in terms of energy balance. It contains recirculation fan gases and constant variations in the process, and the variation of a single process variable can influence numerous changes in operating conditions. This study demonstrated how the main variables related to combustion in the burning zone influence fuel consumption (natural gas from the furnace of the Usina de Pelotização de Fábrica (owned by VALE S/A, without changing process conditions that affect production quality. Variables were analyzed regarding the velocity and pressure of the fuel in the burners, the temperature of the combustion air and reactant gases, the conversion rate and the stoichiometric air/fuel ratio of the reaction. For the analysis, actual data of the furnace in operation was used, and for the simulation of chemical reactions, the software Gaseq® was used. The study showed that the adjustment of combustion reaction stoichiometry provides a reduction of 9.25% in fuel consumption, representing a savings of US$ 2.6 million per year for the company.

  11. Sliding mode controllers for a tempered glass furnace.

    Science.gov (United States)

    Almutairi, Naif B; Zribi, Mohamed

    2016-01-01

    This paper investigates the design of two sliding mode controllers (SMCs) applied to a tempered glass furnace system. The main objective of the proposed controllers is to regulate the glass plate temperature, the upper-wall temperature and the lower-wall temperature in the furnace to a common desired temperature. The first controller is a conventional sliding mode controller. The key step in the design of this controller is the introduction of a nonlinear transformation that maps the dynamic model of the tempered glass furnace into the generalized controller canonical form; this step facilitates the design of the sliding mode controller. The second controller is based on a state-dependent coefficient (SDC) factorization of the tempered glass furnace dynamic model. Using an SDC factorization, a simplified sliding mode controller is designed. The simulation results indicate that the two proposed control schemes work very well. Moreover, the robustness of the control schemes to changes in the system's parameters as well as to disturbances is investigated. In addition, a comparison of the proposed control schemes with a fuzzy PID controller is performed; the results show that the proposed SDC-based sliding mode controller gave better results.

  12. Optimization of burners in oxygen-gas fired glass furnace

    NARCIS (Netherlands)

    Kersbergen, M.J. van; Beerkens, R.G.C.; Sarmiento-Darkin, W.; Kobayashi, H.

    2012-01-01

    The energy efficiency performance, production stability and emissions of oxygen-fired glass furnaces are influenced by the type of burner, burner nozzle sizes, burner positions, burner settings, oxygen-gas ratios and the fuel distribution among all the burners. These parameters have been optimized

  13. Heat Transfer Analysis for Industrial AC Electric Arc Furnace

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdali; Murat Tun(c)

    2005-01-01

    The heat transfer analysis was performed for an AC electric arc furnace (EAF). Heat losses by conduction, convection and radiation from outer surface, roof, bottom and electrodes of EAF were determined in detail. Some suggestions about decreasing heat losses were presented.

  14. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  15. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples.

  16. Analyses of laser and furnace treated sol-gel coatings

    NARCIS (Netherlands)

    De Hosson, JT; De Haas, M; Sudarshan, TS; Jeandin, M; Khor, KA

    1998-01-01

    Here we explore a new method that allows thin films to be made with almost any composition and degree of porosity by means of a combination of sol-gel and laser technology. Results are presented for furnace and laser treated TEOTI-(tetraethylorthotitanate as sol precursor) coated silicon samples. Fr

  17. The investigation of melting process on the solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Suleimanov, S.Kh.; Bugakov, A.G. [Uubek Academy of Sciences, Materials Science Institute, Tashkent (Uzbekistan); Boehmer, M.; Fend, T. [DLR MD-ET, Cologne (Germany)

    1999-03-01

    The outcomes of a trial of new melting method on the solar furnace with horizontal optical axis by means of side fusion of rotatable ceramic sample with continuous restoration of the surface by charge is presented. The different development of the melting processes on the sample depending on the it's rotation speed is detected. (authors)

  18. Silicon solar cell monitors high temperature furnace operation

    Science.gov (United States)

    Zellner, G. J.

    1968-01-01

    Silicon solar cell, attached to each viewpoint, monitors that incandescent emission from the hot interior of a furnace without interfering with the test assembly or optical pyrometry during the test. This technique can provide continuous indication of hot spots or provide warning of excessive temperatures in cooler regions.

  19. Experimenting with concentrated sunlight using the DLR solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Neumann, A.; Groer, U. [Deutsche Forschungsanstalt fuer Luft- und Raumfahrt Linder Hoehe, Koeln (Germany)

    1996-10-01

    The high flux solar furnace that is operated by the Deutsche Forschungsanstalt fuer Luft- und Raumfahrt (DLR) at Cologne was inaugurated in June 1994 and we are now able to look back onto one year of successful operation. The solar furnace project was founded by the government of the State Northrhine Westfalia within the Study Group AG Solar. The optical design is a two-stage off-axis configuration which uses a flat 52 m{sup 2} heliostat and a concentrator composed of 147 spherical mirror facets. The heliostat redirects the solar light onto the concentrator which focuses the beam out of the optical axis of the system into the laboratory building. At high insolation levels (>800W/m{sup 2}) it is possible to collect a total power of 20 kW with peak flux densities of 4 MW/m{sup 2}. Sixteen different experiment campaigns were carried out during this first year of operation. The main research fields for these experiments were material science, component development and solar chemistry. The furnace also has its own research program leading to develop sophisticated measurement techniques like remote infrared temperature sensing and flux mapping. Another future goal to be realized within the next five years is the improvement of the performance of the furnace itself. 6 refs., 9 figs., 1 tab.

  20. Temperature control of a solar furnace for material testing

    Science.gov (United States)

    Costa, B. Andrade; Lemos, J. M.; Rosa, L. G.

    2011-08-01

    A solar furnace is a thermodynamic device that concentrates sun radiation in order to achieve high-temperatures at a focus, where a sample of the material to be tested is located. This article address the problem of designing a control architecture for solar furnaces. It is motivated by the use of a solar furnace as an instrument in material science research to perform two types of experimental tests. In the first type, samples are tested in high-temperature stress cycles. In these experiments it is important to control the temperature profile. The second test type is characterised by imposing a solar radiation flux profile. On both experiment types there are strong nonlinear effects, a significant degree of parametric uncertainty and disturbances, such as solar radiation fluctuation due to clouds and to sun's apparent movement. Although the actuator (shutter) is much faster than the thermic system, it may destabilise the overall controlled system. The contribution of this article consists in the design of a control architecture for solar furnaces and the application of singular perturbation methods in order to derive conditions in the form of bounds for the speed of actuator dynamics so that the closed-loop system is stable.

  1. Gunning Mix or Converter and Electric Arc Furnace in China

    Institute of Scientific and Technical Information of China (English)

    LIUJie-hua; ZHANGYong-fang

    1996-01-01

    The increase of steel output by converter and electric are furnace has imposed a critical demand in quality and quantity on gunning mix in functioning a longer life of those de-vices linings.The paoer describes the consump-tion of gunning mix for converter and EAF and its recent development in variety and quality in China.

  2. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  3. DEMONSTRATION BULLETIN: THE PLASMA CENTRIFUGAL FURNACE RETECH, INC.

    Science.gov (United States)

    The plasma centrifugal furnace is a thermal technology which uses the heat generated from a plasma torch to decontaminate metal and organic contaminated waste. This is accomplished by melting metal-bearing solids and, in the process, thermally destroying organic contaminants. The...

  4. The Iron Blast Furnace: A Study in Chemical Thermodynamics.

    Science.gov (United States)

    Treptow, Richard S.; Jean, Luckner

    1998-01-01

    Discusses the furnace from a chemical thermodynamics perspective. Examines the enthalpy, entropy, and free energy change for each reaction of importance. These properties are interpreted on the molecular level then used to deduce the conditions necessary for each reaction to occur in its intended direction. Chemical kinetics is also discussed.…

  5. Research on Microwave Heating-Direct Steelmaking in Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Jin; LIU Liu; ZENG Jia-qing; REN Rui-gang; LIU Jin-ying

    2005-01-01

    Self-fluxing iron ore concentrates containing coal have good microwave absorbability.With the voluminal heating property of microwave,the concentrates can be reduced uniformly and swiftly.The metallized semi-product can be directly charged into electric furnace for making clean steel.The total consumed energy of overall route is about 20.98 GJ.

  6. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  7. Flying Through Dust From Asteroids

    Science.gov (United States)

    Kohler, Susanna

    2016-11-01

    How can we tell what an asteroid is made of? Until now, weve relied on remote spectral observations, though NASAs recently launched OSIRIS-REx mission may soon change this by landing on an asteroid and returning with a sample.But what if we could learn more about the asteroids near Earth without needing to land on each one? It turns out that we can by flying through their dust.The aerogel dust collector of the Stardust mission. [NASA/JPL/Caltech]Ejected CluesWhen an airless body is impacted by the meteoroids prevalent throughout our solar system, ejecta from the body are flung into the space around it. In the case of small objects like asteroids, their gravitational pull is so weak that most of the ejected material escapes, forming a surrounding cloud of dust.By flying a spacecraft through this cloud, we could perform chemical analysis of the dust, thereby determining the asteroids composition. We could even capture some of the dust during a flyby (for example, by using an aerogel collector like in the Stardust mission) and bring it back home to analyze.So whats the best place to fly a dust-analyzing or -collecting spacecraft? To answer this, we need to know what the typical distribution of dust is around a near-Earth asteroid (NEA) a problem that scientists Jamey Szalay (Southwest Research Institute) and Mihly Hornyi (University of Colorado Boulder) address in a recent study.The colors show the density distribution for dust grains larger than 0.3 m around a body with a 10-km radius. The distribution is asymmetric, with higher densities on the apex side, shown here in the +y direction. [Szalay Hornyi 2016]Moon as a LaboratoryTo determine typical dust distributions around NEAs, Szalay and Hornyi first look at the distribution of dust around our own Moon, caused by the same barrage of meteorites wed expect to impact NEAs. The Moons dust cloud was measured in situ in 2013 and 2014 by the Lunar Dust Experiment (LDEX) on board the Lunar Atmosphere and Dust Environment

  8. Gravimetric dust sampling for control purposes and occupational dust sampling.

    CSIR Research Space (South Africa)

    Unsted, AD

    1997-02-01

    Full Text Available Prior to the introduction of gravimetric dust sampling, konimeters had been used for dust sampling, which was largely for control purposes. Whether or not absolute results were achievable was not an issue since relative results were used to evaluate...

  9. ROC comparison of visualisation of fractures of the hand via digital and conventional techniques; ROC-Vergleich der Erkennbarkeit von Frakturen der Hand mittels digitaler und konventioneller Technik

    Energy Technology Data Exchange (ETDEWEB)

    Hofstetter, H. [Stadtspital Triemli, Zurich (Switzerland). Inst. fuer Roentgendiagnostik; Voegeli, E. [Kantonspital, Luzern (Switzerland). Roentgeninstitut

    1997-09-01

    Purpose: To compare the accuracy of digital luminescence radiography (DLR) and conventional film-screen radiography (FSR) in diagnosing fractures. Material and method: Both conventional and digital radiographs were acquired from a consecutive series of 57 patients with suspected wrist or hand fractures. The digital images were obtained with a 30% dose reduction. A ROC-analysis (receiver-operating characteristics) was performed. Results: The area under the curve was 0.89 for conventional FSR, 0.93 for DLR, `gray scale` and 0.94 for DLR, `edge enhanced`. (orig./AF) [Deutsch] Ziel: Vergleich der diagnostischen Sicherheit der digitalen Lumineszenzradiographie (DLR) mit der konventionellen Film-Folien-Technik (FFT) in der Beurteilung frischer ossaerer Laesionen nach Trauma im Handbereich. Material und Methodik: Bei 57 Patienten wurden sowohl konventionelle als auch digitale Aufnahmen des Unterarmes respektive der Hand durchgefuehrt. Die digitalen Aufnahmen wurden mit einer gegenueber der FFT um 30% geringeren Expositionsdosis angefertigt. Eine ROC-Studie. Ergebnisse: Die Flaeche unter der ROC-Kurve betrug fuer die FFT 0,89, fuer die DLR, konventionell angeglichen 0,94 und fuer die DLR, kantenbetont 0,95. (orig./AJ)

  10. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    M. Emre Ertem; Sabit Gurgen [Eregli Iron and Steel Works Inc., Zonguldak (Turkey). Energy Management Department

    2006-08-15

    There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99 m with a working volume of 1505.0 m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70 m with the working volume being 1707.7 m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output sources have been fractioned and categorized. For the implementation of the method, also known as the balance analysis has been chosen and the model presented in the 'Japanese Steel Making Handbook' has been taken as a reference.

  11. Energy balance analysis for Erdemir blast furnace number one

    Energy Technology Data Exchange (ETDEWEB)

    Emre Ertem, M. [Eregli Iron and Steel Works Inc., Energy Management Department, 67330 Kdz. Eregli, Zonguldak (Turkey); Guergen, Sabit [Dokuz Eyluel University, Department of Mining Engineering, 35100 Bornova, Izmir (Turkey)

    2006-08-15

    Eregli Iron and Steel Works (Erdemir) began its activities on May 15, 1965 with an annual production capacity of 450,000 tons and has made important contributions to the Turkish economy ever since. Today, with a total amount of crude steel production exceeding three million tons, it is the largest integrated iron and steel factory and the sole producer of flat steel in the country. Erdemir produces hot and cold rolled coils, zinc, tin, and chromium plated steel. There are two blast furnaces in Erdemir. The blast furnace No. 1, Ayse, started operations in 1965. Having been modernized three times in the years 1971, 1977, and 1986, it has been re-lined (the renewal of refractory bricks) in the year 1998. The diameter of its reservoir is 8.99m with a working volume of 1505.0m{sup 3}. The daily production capacity is 3000 tons amounting to 1,065,000 tons annually tons. The blast furnace No. 2, Zubeyde, started its operations in 1978. It has been modernized twice in the years 1987 and 1995 and has been re-lined in October 2000. It is of top pressure type and has oxygen injection. The diameter of its reservoir is 9.70m with the working volume being 1707.7m{sup 3}. The daily production capacity is 4000 tons with the annual being 1,420,000 tons. The iron production process consumes 50% of the total energy and comprises a significant portion of total costs in the integrated steel works. Iron (Fe) production is made by the reduction of hematite (Fe{sub 2}O{sub 3}) and magnetite (Fe{sub 3}O{sub 4}) with coke in the blast furnace. This can be analyzed as two separate areas, namely the furnace and stoves. The necessary carbon and high temperature required by the reduction process makes the furnaces an energy balance center. In this study, the limits of the Blast Furnace No. 1 in Erdemir have been chosen as the control volume in which the stoves have not been included. By the identification of the energy sources that move in and out of the control volume, the energy output

  12. Achieving zero waste of municipal incinerator fly ash by melting in electric arc furnaces while steelmaking.

    Science.gov (United States)

    Yang, Gordon C C; Chuang, Tsun-Nan; Huang, Chien-Wen

    2017-02-25

    The main objective of this work was to promote zero waste of municipal incinerator fly ash (MIFA) by full-scale melting in electric arc furnaces (EAFs) of steel mini mills around the world. MIFA, generally, is considered as a hazardous waste. Like in many countries, MIFA in Taiwan is first solidified/stabilized and then landfilled. Due to the scarcity of landfill space, the cost of landfilling increases markedly year by year in Taiwan. This paper presents satisfactory results of treating several hundred tons of MIFA in a full-scale steel mini mill using the approach of "melting MIFA while EAF steelmaking", which is somewhat similar to "molten salt oxidation" process. It was found that this practice yielded many advantages such as (1) about 18wt% of quicklime requirement in EAF steelmaking can be substituted by the lime materials contained in MIFA; (2) MIFA would totally end up as a material in fractions of recyclable EAF dust, oxidized slag and reduced slag; (3) no waste is needed for landfilling; and (4) a capital cost saving through the employment of existing EAFs in steel mini mills instead of building new melting plants for the treatment of MIFA. Thus, it is technically feasible to achieve zero waste of MIFA by the practice of this innovative melting technology.

  13. Study on emission and retention of fluorine during coal combustion in the chain-grate furnace

    Energy Technology Data Exchange (ETDEWEB)

    Liu, J.; Wu, X.; Yao, Q.; Cao, X.; Zhao, X.; Cen, K.

    1998-07-01

    The experimental results of emission and retention of fluorine during coal combustion in a pilot-scale test facility--0.5 tons steam/per hour chain-grate furnace are reported in this paper. The test coal is mixed coal of Yanzhou coal and Changguan coal. The fluorine content in the coal is 150 ppm. The fuel-bed temperature is 1,000--1,250 C. The results show about 80% fluorine in coal releases into the atmosphere. The gaseous state fluorine exists mainly as HF and SiF{sub 4}. In addition, the ratio of gas-fluorine and dust-fluorine in flue gas is obtained. The retention of fluorine by Calcium-based sorbent is the main work in this paper. An efficient sorbent for retention of fluorine is developed. The sorbent is mainly composed of industrial waste material with Calcium, such as carbide slag, white mud, steel residue, lime kiln residue and so on. The experimental results show that the retention of fluorine is related to the kind of sorbent, amount of sorbent, firing temperature. The efficiency of fluorine retention is about 70--80% for adding the sorbent of 7--12% by wt.

  14. Study on emission and retention of fluorine during coal combustion in the chain-grate furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jianzhong Liu; Xiaorong Wu; Qiang Yao [Zhejiang Univ., Hangzhou (China)] [and others

    1998-04-01

    The experimental results of emission and retention of fluorine during coal combustion in a pilot-scale test facility--0.5 tons steam/per hour chain-grate furnace are reported in this paper. The test coal is mixed coal of Yanzhou coal and Changguan coal. The fluorine content in the coal is 150ppm. The fuel-bed temperature is 1000-1250{degrees}C. The results show about 80% fluorine in coal releases into the atmosphere. The gaseous state fluorine exists mainly as HF and SiF{sub 4}. In addition, the ratio of gas-fluorine and dust-fluorine in flue gas is obtained. The retention of fluorine by Calcium-based sorbent is main work in this paper. A efficient sorbent for retention of fluorine is developed. The sorbent is mainly composed of industrial waste material with Calcium, such as carbide slag, white mud, steel residue, limekiln residue and so on. The experimental results show that the retention of fluorine is related to the kind of sorbent, amount of sorbent, firing temperature. The efficiency of fluorine retention is about 70%-80% for adding the sorbent of 7-12% by wt.

  15. [Biological effect of wood dust].

    Science.gov (United States)

    Maciejewska, A; Wojtczak, J; Bielichowska-Cybula, G; Domańska, A; Dutkiewicz, J; Mołocznik, A

    1993-01-01

    The biological effect of exposure to wood dust depends on its composition and the content of microorganisms which are an inherent element of the dust. The irritant and allergic effects of wood dust have been recognised for a long time. The allergic effect is caused by the wood dust of subtropical trees, e.g. western red cedar (Thuja plicata), redwood (Sequoia sempervirens), obeche (Triplochiton scleroxylon), cocabolla (Dalbergia retusa) and others. Trees growing in the European climate such as: larch (Larix), walnut (Juglans regia), oak (Quercus), beech (Fagus), pine (Pinus) cause a little less pronounced allergic effect. Occupational exposure to irritative or allergic wood dust may lead to bronchial asthma, rhinitis, alveolitis allergica, DDTS (Organic dust toxic syndrome), bronchitis, allergic dermatitis, conjunctivitis. An increased risk of adenocarcinoma of the sinonasal cavity is an important and serious problem associated with occupational exposure to wood dust. Adenocarcinoma constitutes about half of the total number of cancers induced by wood dust. An increased incidence of the squamous cell cancers can also be observed. The highest risk of cancer applies to workers of the furniture industry, particularly those dealing with machine wood processing, cabinet making and carpentry. The cancer of the upper respiratory tract develops after exposure to many kinds of wood dust. However, the wood dust of oak and beech seems to be most carcinogenic. It is assumed that exposure to wood dust can cause an increased incidence of other cancers, especially lung cancer and Hodgkin's disease. The adverse effects of microorganisms, mainly mould fungi and their metabolic products are manifested by alveolitis allergica and ODTS. These microorganisms can induce aspergillomycosis, bronchial asthma, rhinitis and allergic dermatitis.

  16. Of data and dust

    CERN Multimedia

    Stephanie Hills

    2016-01-01

    The traditional image of an archive is one of dusty old boxes, books and papers. When your archive is digital, dust spells disaster. An innovative environmental sensor designed and built by a CERN IT specialist has become an essential element in the Laboratory’s data-preservation strategy.   The novel air particle monitoring sensor designed by CERN's Julien Leduc. CERN’s archive holds more than 130 petabytes of data from past and present high-energy physics experiments. Some of it is 40 years old, most of it needs to be kept forever, and all of it is held on tape cartridges (over 20,000 of them). The cartridges are held inside tape libraries with robotic arms that load them into tape drives where they can be read and written. Tape cartridges have many advantages over other data storage media, notably cost and long-term reliability, but topping the list of drawbacks is their vulnerability to contamination from airborne dust particles; a tiny piece of g...

  17. Charged Dust Aggregate Interactions

    Science.gov (United States)

    Matthews, Lorin; Hyde, Truell

    2015-11-01

    A proper understanding of the behavior of dust particle aggregates immersed in a complex plasma first requires a knowledge of the basic properties of the system. Among the most important of these are the net electrostatic charge and higher multipole moments on the dust aggregate as well as the manner in which the aggregate interacts with the local electrostatic fields. The formation of elongated, fractal-like aggregates levitating in the sheath electric field of a weakly ionized RF generated plasma discharge has recently been observed experimentally. The resulting data has shown that as aggregates approach one another, they can both accelerate and rotate. At equilibrium, aggregates are observed to levitate with regular spacing, rotating about their long axis aligned parallel to the sheath electric field. Since gas drag tends to slow any such rotation, energy must be constantly fed into the system in order to sustain it. A numerical model designed to analyze this motion provides both the electrostatic charge and higher multipole moments of the aggregate while including the forces due to thermophoresis, neutral gas drag, and the ion wakefield. This model will be used to investigate the ambient conditions leading to the observed interactions. This research is funded by NSF Grant 1414523.

  18. Mining dust filter. Bergbaustaubfilter

    Energy Technology Data Exchange (ETDEWEB)

    Igelbuescher, H.; Hoelter, H.

    1988-12-28

    A dust filter for application underground, whose casing is designed as a transportable unit combinable with further casings and fitted with removable filter pockets. These filter pockets have a frame which seals towards the casing and with the lattices on which the filter cloth is stretched and with spacers holding the said lattices at a distance. Each casing as such has inspection ports that are operationable optionally on either side, and clean and crude gas channels on its upper side. The ends of these channels have coupleable head pieces, so that connection is made easy when casings are arranged in a line. Each crude gas channel is connected to the inside of the casing by means of perforations in the floor of said channel, whereas the clean gas channel, for its part, is in connection with the inside of the casing by means of a channel on the head side of the casing. It is thus possible to create a dust filter having practically any desired output by arranging individual modules in line, in which connection each individual module is reliably transportable on the facilities available below ground, as pre-fabricated above ground. Stable support of the sides of the filter cloths is ensured by the lattice that consists of reciprocally cranked longitudinal and transverse wires. 10 figs.

  19. Sulfur in Cometary Dust

    Science.gov (United States)

    Fomenkova, M. N.

    1997-01-01

    The computer-intensive project consisted of the analysis and synthesis of existing data on composition of comet Halley dust particles. The main objective was to obtain a complete inventory of sulfur containing compounds in the comet Halley dust by building upon the existing classification of organic and inorganic compounds and applying a variety of statistical techniques for cluster and cross-correlational analyses. A student hired for this project wrote and tested the software to perform cluster analysis. The following tasks were carried out: (1) selecting the data from existing database for the proposed project; (2) finding access to a standard library of statistical routines for cluster analysis; (3) reformatting the data as necessary for input into the library routines; (4) performing cluster analysis and constructing hierarchical cluster trees using three methods to define the proximity of clusters; (5) presenting the output results in different formats to facilitate the interpretation of the obtained cluster trees; (6) selecting groups of data points common for all three trees as stable clusters. We have also considered the chemistry of sulfur in inorganic compounds.

  20. Erosion of dust aggregates

    CERN Document Server

    Seizinger, Alexander; Kley, Wilhelm

    2013-01-01

    Aims: The aim of this work is to gain a deeper insight into how much different aggregate types are affected by erosion. Especially, it is important to study the influence of the velocity of the impacting projectiles. We also want to provide models for dust growth in protoplanetary disks with simple recipes to account for erosion effects. Methods: To study the erosion of dust aggregates we employed a molecular dynamics approach that features a detailed micro-physical model of the interaction of spherical grains. For the first time, the model has been extended by introducing a new visco-elastic damping force which requires a proper calibration. Afterwards, different sample generation methods were used to cover a wide range of aggregate types. Results: The visco-elastic damping force introduced in this work turns out to be crucial to reproduce results obtained from laboratory experiments. After proper calibration, we find that erosion occurs for impact velocities of 5 m/s and above. Though fractal aggregates as ...

  1. Status and Evaluation of Microwave Furnace Capabilities at NASA Glenn Research Center

    Science.gov (United States)

    Lizcano, Maricela; Mackey, Jonathan A.

    2014-01-01

    The microwave (MW) furnace is a HY-Tech Microwave Systems, 2 kW 2.45 GHz Single Mode Microwave Applicator operating in continuous wave (CW) with variable power. It is located in Cleveland, Ohio at NASA Glenn Research Center. Until recently, the furnace capabilities had not been fully realized due to unknown failure that subsequently damaged critical furnace components. Although the causes of the problems were unknown, an assessment of the furnace itself indicated operational failure may have been partially caused by power quality. This report summarizes the status of the MW furnace and evaluates its capabilities in materials processing.

  2. Design and Fabrication of a Stir Casting Furnace Set-Up

    Directory of Open Access Journals (Sweden)

    Manabhanjan Sahoo

    2015-07-01

    Full Text Available Now-a-days a large variety of heating techniques/furnaces are available. There may be many method for supplying heat to the work but heat is produced either by combustion of fuel or electric resistance heating. Taking into consideration the effect of cost, safety, simplicity and ease of construction we are going for an electrical resistance heating furnace with indirect heating provisions. The stir casting furnace has two main parts that enable to perform all its operations, they are: Furnace Elements and Control Panel. This paper shows the design and fabrication of stir-casting furnace and aluminium melted and casted to form.

  3. Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces; La metalurgia del mercurio en Almaden: desde los hornos de aludeles a los hornos Pacific

    Energy Technology Data Exchange (ETDEWEB)

    Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

    2014-07-01

    This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

  4. Development of newly engineering technology based on computer analysis for dust diffusion; Funjin kakusan kaiseki gijutsu wo kihon to shita atarashii engineering gijutsu no tenkai

    Energy Technology Data Exchange (ETDEWEB)

    Ishii, K.; Murahashi, Y.; Kawakami, H.; Tanaka, K. [Nippon Steel Corp., Tokyo (Japan)

    1997-07-30

    Nippon Steel has made a comprehensive survey of the space environment designing technology that can precisely cope with the needs required for a space in a plant in a very wide range from the ventilation problem in steel mill to the turbulence problem in semiconductor plant, through accomplishing the development of computer analysis technology for dust diffusion that can estimate and control `air flow` and `dust movement` in an electric angstrom [furnace plant]. This paper describes the basic concept for establishing the computer analysis technology for dust diffusion and the concrete measures to solve accompanying problems, and further enters into details how the new engineering technology has innovated technical measures to solve problems, the new engineering technology which introduces a concept of both estimation and control to attain objects such as to curtail the equipment cost and so by estimating the `air flow` and `dust movement` to create both a new flow and movement depending on needs. 3 refs., 20 figs., 8 tabs.

  5. Kinetics of isothermal reduction of stainless steelmaking dust pellets

    Institute of Scientific and Technical Information of China (English)

    PENG Ji(彭及); PENG Bing(彭兵); YU Di(余笛); TANG Mo-tang(唐谟堂); SONG Hai-chen(宋海琛); J.Lobel; J. A. Kozinski

    2004-01-01

    The stainless steelmaking dust pellets were reduced in isothermal temperature condition simulating the direct recycling practice in the stainless steel production and the kinetics of the reduction process was investigated.The pellets were formed after mixing the dust with carbon as the reducing agent and dolomite as the binder and smelting flux. An electric furnace was used to heat the pellets and an electrical microbalance was used to check the mass of the pellets in the reduction process. The reduction rate was calculated according to the data of pellet mass change in consideration of the evaporation of moisture, zinc and lead at high temperature. The results of the experiments show that the reduction process is in two consecutive stages. The reduction kinetic models were set up for each stage and the kinetic parameters such as activation energy and frequency factor were determined. The apparent activation energy of the first stage is 21.69 kJ/mol, and this stage is controlled by chemical reaction. The apparent activation energy of the second stage is 17.35 kJ/mol, and this stage is controlled by the diffusion of carbon monoxide through the resultants of reaction.

  6. Andromeda's dust

    Energy Technology Data Exchange (ETDEWEB)

    Draine, B. T.; Aniano, G. [Princeton University Observatory, Peyton Hall, Princeton, NJ 08544-1001 (United States); Krause, Oliver; Groves, Brent; Sandstrom, Karin; Klaas, Ulrich; Linz, Hendrik; Rix, Hans-Walter; Schinnerer, Eva; Schmiedeke, Anika; Walter, Fabian [Max-Planck-Institut fur Astronomie, Konigstuhl 17, D-69117 Heidelberg (Germany); Braun, Robert [CSIRO—Astronomy and Space Science, P.O. Box 76, Epping, NWS 1710 (Australia); Leroy, Adam, E-mail: draine@astro.princeton.edu, E-mail: ganiano@ias.u-psud.fr [National Radio Astronomy Observatory, 520 Edgemont Road, Charlottesville, VA 22903 (United States)

    2014-01-10

    Spitzer Space Telescope and Herschel Space Observatory imaging of M31 is used, with a physical dust model, to construct maps of dust surface density, dust-to-gas ratio, starlight heating intensity, and polycyclic aromatic hydrocarbon (PAH) abundance, out to R ≈ 25 kpc. The global dust mass is M {sub d} = 5.4 × 10{sup 7} M {sub ☉}, the global dust/H mass ratio is M {sub d}/M {sub H} = 0.0081, and the global PAH abundance is (q {sub PAH}) = 0.039. The dust surface density has an inner ring at R = 5.6 kpc, a maximum at R = 11.2 kpc, and an outer ring at R ≈ 15.1 kpc. The dust/gas ratio varies from M {sub d}/M {sub H} ≈ 0.026 at the center to ∼0.0027 at R ≈ 25 kpc. From the dust/gas ratio, we estimate the interstellar medium metallicity to vary by a factor ∼10, from Z/Z {sub ☉} ≈ 3 at R = 0 to ∼0.3 at R = 25 kpc. The dust heating rate parameter (U) peaks at the center, with (U) ≈ 35, declining to (U) ≈ 0.25 at R = 20 kpc. Within the central kiloparsec, the starlight heating intensity inferred from the dust modeling is close to what is estimated from the stars in the bulge. The PAH abundance reaches a peak q {sub PAH} ≈ 0.045 at R ≈ 11.2 kpc. When allowance is made for the different spectrum of the bulge stars, q {sub PAH} for the dust in the central kiloparsec is similar to the overall value of q {sub PAH} in the disk. The silicate-graphite-PAH dust model used here is generally able to reproduce the observed dust spectral energy distribution across M31, but overpredicts 500 μm emission at R ≈ 2-6 kpc, suggesting that at R = 2-6 kpc, the dust opacity varies more steeply with frequency (with β ≈ 2.3 between 200 and 600 μm) than in the model.

  7. Dust and the Sick Building Syndrome

    DEFF Research Database (Denmark)

    Gyntelberg, Finn; Suadicani, Poul; Wohlfahrt Nielsen, Jan

    1994-01-01

    Farmakologi, bacteria, dust, histamine, disease, gram-negative, indoor climate, sick building syndrome......Farmakologi, bacteria, dust, histamine, disease, gram-negative, indoor climate, sick building syndrome...

  8. PERSPECTIVE: Dust, fertilization and sources

    Science.gov (United States)

    Remer, Lorraine A.

    2006-11-01

    Aerosols, tiny suspended particles in the atmosphere, play an important role in modifying the Earth's energy balance and are essential for the formation of cloud droplets. Suspended dust particles lifted from the world's arid regions by strong winds contain essential minerals that can be transported great distances and deposited into the ocean or on other continents where productivity is limited by lack of usable minerals [1]. Dust can transport pathogens as well as minerals great distance, contributing to the spread of human and agricultural diseases, and a portion of dust can be attributed to human activity suggesting that dust radiative effects should be included in estimates of anthropogenic climate forcing. The greenish and brownish tints in figure 1 show the wide extent of monthly mean mineral dust transport, as viewed by the MODerate resolution Imaging Spectroradiometer (MODIS) satellite sensor. The monthly mean global aerosol system for February 2006 from the MODIS aboard the Terra satellite Figure 1. The monthly mean global aerosol system for February 2006 from the MODIS aboard the Terra satellite. The brighter the color, the greater the aerosol loading. Red and reddish tints indicate aerosol dominated by small particles created primarily from combustion processes. Green and brownish tints indicate larger particles created from wind-driven processes, usually transported desert dust. Note the bright green band at the southern edge of the Saharan desert, the reddish band it must cross if transported to the southwest and the long brownish transport path as it crosses the Atlantic to South America. Image courtesy of the NASA Earth Observatory (http://earthobservatory.nasa.gov). Even though qualitatively we recognize the extent and importance of dust transport and the role that it plays in fertilizing nutrient-limited regions, there is much that is still unknown. We are just now beginning to quantify the amount of dust that exits one continental region and the

  9. Investigation of Furnace Uniformity and its Effect on High-Temperature Fixed-Point Performance

    Science.gov (United States)

    Khlevnoy, B.; Sakharov, M.; Ogarev, S.; Sapritsky, V.; Yamada, Y.; Anhalt, K.

    2008-02-01

    A large-area furnace BB3500YY was designed and built at the VNIIOFI as a furnace for high-temperature metal (carbide)-carbon (M(C)-C) eutectic fixed points and was then investigated at the NMIJ. The dependence of the temperature uniformity of the furnace on various heater and cell holder arrangements was investigated. After making some improvements, the temperature of the central part of the furnace was uniform to within 2K over a length of 40 mm—the length of the fixed-point cell—at a temperature of 2,500°C. With this furnace, the melting plateaux of Re-C and TiC-C were shown to be better than those observed in other furnaces. For instance, a Re-C cell showed melting plateaux with a 0.1K melting range and a duration of about 40 min. Furthermore, to verify the capability of the furnace to fill cells, one Re-C and one TiC-C cell were made using the BB3500YY. The cells were then compared to a Re-C cell made in a Nagano furnace and a TiC-C cell filled in a BB3200pg furnace. The agreement in plateau shapes demonstrates the capability of the BB3500YY furnace to also function as a filling furnace.

  10. Carbothermal reduction process of silica formed from shirasu volcanic ash using solar furnace

    Directory of Open Access Journals (Sweden)

    Hatakeyama Keisuke

    2016-01-01

    Full Text Available Metallurgical grade silicon was formed using Shirasu volcanic ash as starting material with solar furnace. The solar furnace was composed of two parts: Fresnel lens and reacting furnace. The reacting furnace was composed of a cylindrical vacuum chamber and quartz glass plate functioning to guide the concentrated sunlight into the furnace, and was placed at the focal point of the Fresnel lens. The sample was made from a mixture of silica formed from Shirasu volcanic ash and carbon, and placed in the carbon crucible inside the reacting furnace. The sample was irradiated for 3 hours, and the furnace was left until it cooled down to room temperature. After the cooling process, the sample was mixed and placed in the carbon crucible, and it was irradiated and cooled with the same processes again. After the experiment, the sample was evaluated by X-ray diffraction and the production of silicon was confirmed.

  11. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  12. Measurement method and experimental research on flame emissivity in Coal-fired furnaces

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; LOU Chun; JIANG Zhi-wei; ZHOU Huai-chun

    2007-01-01

    The combustion condition in coal-fired furnaces of the large power station boiler is very complex and the flame emissivity is one of the important combustion parameters.A measurement method of the flame emissivity based on the blackbody furnace calibration of CCD(Charge Coupled Device)cameras and the color image processing techniques of computer was introduced.The experimentaI research on the flame emissivity in a 200 MW boiler furnace and a 300 MW boiler furnace was conducted respectively through the several CCD cameras installed at different height in furnace.The measurement results show:the flame emissivity increases with the increase of the unit load.the flame emissivity of the burner areas in furnace is the highest and the flame emissivity decrease with the increase of height of furnace above the burners area.

  13. Cooperation in simulating a pressurized coal dust reactor with different simulation programs; Kooperation bei der Simulation eines Druckkohlenstaubreaktors mit unterschiedlichen Simulationsprogrammen

    Energy Technology Data Exchange (ETDEWEB)

    Ayar, A.; Hecken, M. [Technische Hochschule Aachen (Germany). Lehrstuhl fuer Waermeuebertragung und Klimatechnik; Mohr, M.; Murza, S. [Bochum Univ. (Germany). Lehrstuhl fuer Energieanlagentechnik; Richter, S.; Stroehle, J. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

    1999-09-01

    The contribution presents the results of a cooperative project of three different universities - Department of Heat Transfer and Air Conditioning Engineering (WUeK) of RWTH Aachen, Department of Power Sytems Engineering (LEAT) of Ruhr-Universitaet Bochum, Institute of Chemical Engineering and Steam Boiler Engineering (IVD) of Stuttgart University - which involved modellilng a benchmark flame of the pressurized coal dust reactor of the Departmentof Heat Transfer and Air Conditioning Engineering. The conditions of the benchmark flame reflect a real firnace condition which so far has never been investigated experimentally. The contribution compares the results of the three different simulation programs and presents an outlook to the necessary further developments of the programs for modelling plants for pressurized coal dust combustion. [Deutsch] Es werden die Ergebnisse der Zusammenarbeit der drei beteiligten Institute - Lehrstuhl fuer Waermeuebertragung und Klimatechnik (WUeK) der RWTH Aachen, Lehrstuhl fuer Energieanlagentechnik (LEAT) der Ruhr-Uni Bochum und Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Uni Stuttgart - bei der Modellierung einer Benchmarkflamme des Druckkohlenstaubreaktors am Lehrstuhl fuer Waermeuebertragung und Klimatechnik dargestellt. Diese Bedingungen fuer diese Benchmarkflamme sind einem realen, bis dato noch nicht experimentell untersuchten Feuerungszustand nachempfunden. Der Beitrag beinhaltet den Vergleich der mit drei unterschiedlichen Simulationsprogrammen erzielten Ergebnisse und gibt einen Ausblick auf die notwendigen Weiterentwicklungen der Programme hinsichtlich der Modellierung druckkohlenstaubgefeuerter Anlagen. (orig.)

  14. ANALYSIS ON SELECTION OF FERROSILICON FURNACE WASTE HEAT BOILER%硅铁矿热炉余热锅炉选型分析

    Institute of Scientific and Technical Information of China (English)

    仝伟峰; 彭岩; 吴海燕; 时小宝

    2016-01-01

    介绍了目前硅铁矿热炉余热发电工程中采用的主要余热锅炉型式,分析了各种余热锅炉型式的特点,重点剖析了余热锅炉选型的影响因素及清灰方式对余热锅炉布置型式的影响,提出了适合于硅铁矿热炉余热锅炉的清灰方式及相应的锅炉布置型式,为硅铁矿热炉余热锅炉的选型提供参考,同时也可以为半封闭工业硅矿热炉余热锅炉的选型提供借鉴和参考。%AbstractThe paper introduces the type of waste heat boiler mainly used in ferrosilicon furnace waste heat generating projects currently, analyzes the characteristics of various types of waste heat boiler, mainly expounds the factors influencing the selection of waste heat boiler and effects of dust cleaning method on waste heat boiler arrangement, proposes a cleaning method suitable for ferrosilicon furnace waste heat boiler and the corresponding the boiler arrangement. It provides reference for the selection of ferrosilicon furnace waste heat boiler, and can provide reference for the selection of semi-closed industrial silicon furnace waste heat boiler.

  15. Application of Medium-Frequency Induction Furnace in Iron Casting Foundry%中频感应电炉在铸铁车间的应用

    Institute of Scientific and Technical Information of China (English)

    苏见波; 李晓宾; 徐梦欣

    2012-01-01

    The development situation,main characteristics of the medium frequency induction furnace,as well as some practical examples of its application in the modern iron casting foundries were introduced. A brief description was given to the principles of the safety system of the medium frequency induction furnace such as the cooling water system; hydraulic system, metal leakage monitoring -alarming system and spare iron melt vessel, and as well as, the measures to deal with the environmental problems related with the medium frequency induction furnace melting process such as the dust removing, noise and harmonic wave treatment and the electro-magnetic field treatment etc. It was pointed out that since the price of the coke and other foundry raw materials is continually rising and the environmental protection regulation is becoming more and more strict,the advantage of applying the medium frequency induction furnace in iron casting foundry has become more and more obvious.%介绍了中频感应电炉的发展状况、主要特点及其在现代化铸铁车间的应用实例;概述了中频感应电炉包括冷却水系统、液压系统、漏炉检测报警系统、备用储存槽等在内的安全系统的工作原理,及其除尘、噪声、谐波治理、电磁场处理等环保问题的应对措施;指出:随着焦炭等铸造原材料的涨价和环保要求的严格,中频感应电炉在铸铁车间的应用优势越来越明显.

  16. Dust in protoplanetary disks: observations*

    Directory of Open Access Journals (Sweden)

    Waters L.B.F.M.

    2015-01-01

    Full Text Available Solid particles, usually referred to as dust, are a crucial component of interstellar matter and of planet forming disks surrounding young stars. Despite the relatively small mass fraction of ≈1% (in the solar neighborhood of our galaxy; this number may differ substantially in other galaxies that interstellar grains represent of the total mass budget of interstellar matter, dust grains play an important role in the physics and chemistry of interstellar matter. This is because of the opacity dust grains at short (optical, UV wavelengths, and the surface they provide for chemical reactions. In addition, dust grains play a pivotal role in the planet formation process: in the core accretion model of planet formation, the growth of dust grains from the microscopic size range to large, cm-sized or larger grains is the first step in planet formation. Not only the grain size distribution is affected by planet formation. Chemical and physical processes alter the structure and chemical composition of dust grains as they enter the protoplanetary disk and move closer to the forming star. Therefore, a lot can be learned about the way stars and planets are formed by observations of dust in protoplanetary disks. Ideally, one would like to measure the dust mass, the grain size distribution, grain structure (porosity, fluffiness, the chemical composition, and all of these as a function of position in the disk. Fortunately, several observational diagnostics are available to derive constrains on these quantities. In combination with rapidly increasing quality of the data (spatial and spectral resolution, a lot of progress has been made in our understanding of dust evolution in protoplanetary disks. An excellent review of dust evolution in protoplanetary disks can be found in Testi et al. (2014.

  17. Dust-acoustic waves and stability in the permeating dust plasma: II. Power-law distributions

    CERN Document Server

    Gong, Jingyu; Du, Jiulin

    2012-01-01

    The dust-acoustic waves and their stability driven by a flowing dust plasma when it cross through a static (target) dust plasma (the so-called permeating dust plasma) are investigated when the components of the dust plasma obey the power-law q-distributions in nonextensive statistics. The frequency, the growth rate and the stability condition of the dust-acoustic waves are derived under this physical situation, which express the effects of the nonextensivity as well as the flowing dust plasma velocity on the dust-acoustic waves in this dust plasma. The numerical results illustrate some new characteristics of the dust-acoustic waves, which are different from those in the permeating dust plasma when the plasma components are the Maxwellian distribution. In addition, we show that the flowing dust plasma velocity has a significant effect on the dust-acoustic waves in the permeating dust plasma with the power-law q-distribution.

  18. E ring dust sources: Implications from Cassini's dust measurements

    Science.gov (United States)

    Spahn, Frank; Albers, Nicole; Hörning, Marcel; Kempf, Sascha; Krivov, Alexander V.; Makuch, Martin; Schmidt, Jürgen; Seiß, Martin; Miodrag Sremčević

    2006-08-01

    The Enceladus flybys of the Cassini spacecraft are changing our understanding of the origin and sustainment of Saturn's E ring. Surprisingly, beyond the widely accepted dust production caused by micrometeoroid impacts onto the atmosphereless satellites (the impactor-ejecta process), geophysical activities have been detected at the south pole of Enceladus, providing an additional, efficient dust source. The dust detector data obtained during the flyby E11 are used to identify the amount of dust produced in the impactor-ejecta process and to improve related modeling [Spahn, F., Schmidt, J., Albers, N., Hörning, M., Makuch, M., Seiß, M., Kempf, S., Srama, R., Dikarev, V.V., Helfert, S., Moragas-Klostermeyer, G., Krivov, A.V., Sremčević, M., Tuzzolino, A., Economou, T., Grün, E., 2006. Cassini dust measurements at Enceladus: implications for Saturn's E ring. Science, in press]. With this, we estimate the impact-generated dust contributions of the other E ring satellites and find significant differences in the dust ejection efficiency by two projectile families - the E ring particles (ERPs) and the interplanetary dust particles (IDPs). Together with the Enceladus south-pole source, the ERP impacts play a crucial role in the inner region, whereas the IDP impacts dominate the particle production in the outer E ring, possibly accounting for its large radial extent. Our results can be verified in future Cassini flybys of the E ring satellites. In this way poorly known parameters of the dust particle production in hypervelocity impacts can be constrained by comparison of the data and theory.

  19. Study on simultaneous recycling of EAF dust and plastic waste containing TBBPA

    Energy Technology Data Exchange (ETDEWEB)

    Grabda, Mariusz, E-mail: mariusz@mail.tagen.tohoku.ac.jp [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan); Institute of Environmental Engineering of the Polish Academy of Sciences, M. Sklodowska-Curie 34, 41-819 Zabrze (Poland); Oleszek, Sylwia [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan); Institute of Environmental Engineering of the Polish Academy of Sciences, M. Sklodowska-Curie 34, 41-819 Zabrze (Poland); Shibata, Etsuro; Nakamura, Takashi [Institute of Multidisciplinary Research for Advanced Materials (IMRAM), Tohoku University, 1,1 Katahira, 2-Chome, Aoba-ku, Sendai 980-8577 (Japan)

    2014-08-15

    Highlights: • Thermal treatment of EAF dust with TBBPADGE (a constituent of epoxy resins). • High reactivity of evolved HBr gas with Zn (ZnO, ZnFe{sub 2}O{sub 4}) and Pb present in EAFD. • High separation of Zn, Pb from Fe-rich residue by a bromination–evaporation process. • Complete evaporation of the formed metallic bromides from the residue at 550 °C. - Abstract: In the present work we investigated the fates of zinc, lead, and iron present in electric arc furnace dust during thermal treatment of the dust with tetrabromobisphenol A (TBBPA) and tetrabromobisphenol A diglycidyl ether (TBBPADGE). Mixtures of these materials were compressed into pellets and heated in a laboratory-scale furnace at 550 °C for 80 min, under oxidizing and inert conditions. The solid, condensed, and gaseous-phase products were characterized using an array of analytical methods: scanning electron microscopy, X-ray diffraction, electron probe microscopy, inductively coupled plasma, ion chromatography, and gas chromatography. The results indicated that heating the mixtures under specific conditions enabled high separation of zinc and lead from iron-rich residues, by a bromination–evaporation process. In the case of TBBPADGE, a maximum of 85% of zinc and 81% of lead were effectively separated under the above conditions. The process is based on the reaction between the highly reactive HBr gas evolved during thermal degradation of the flame-retarded materials with zinc (ZnO and ZnFe{sub 2}O{sub 4}) and lead in the dust, followed by complete evaporation of the formed metallic bromides from the solid residue.

  20. Determination of minor elements in steelmaking flue dusts using laser ablation inductively coupled plasma mass spectrometry.

    Science.gov (United States)

    Coedo, A G; Padilla, I; Dorado, M T

    2005-07-15

    Element determination in solid waste products from the steel industry usually involves the time-consuming step of preparing a solution of the solid. Laser ablation (LA) inductively coupled plasma mass spectrometry (ICP-MS) has been applied to the analysis of Cr, Ni, Cu, As, Cd and Sn, elements of importance from the point of view of their impact on the environment, in electric arc furnace flue dust (EAFD). A simple method of sample preparation as pressed pellets using a mixture of cellulose and paraffin as binder material was applied. Calibration standards were prepared spiking multielement solution standards to a 1:1 ZnO+Fe(2)O(3) synthetic matrix. The wet powder was dried and mechanically homogenised. Quantitative analysis were based on external calibration using a set of matrix matched calibration standards with Rh as a internal standard. Results obtained using only one-point for calibration without matrix matched, needing less time for standardization and data processing, are also presented. Data are calculated for flue dust reference materials: CRM 876-1 (EAFD), AG-6203 (EAFD), AG-6201 (cupola dust) and AG-SX3705 (coke ashes), and for two representative electrical arc furnace flue dusts samples from Spanish steelmaking companies: MS-1 and MS-2. For the reference materials, an acceptable agreement with certificate values was achieved, and the results for the MS samples matched with those obtained from conventional nebulization solutions (CN). The analytical precision was found to be better than 7% R.S.D. both within a single pellet and between several pellets of the same sample for all the elements.

  1. CFD simulation of gas and particles combustion in biomass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Griselin, Nicolas

    2000-11-01

    In this thesis, gas and particle combustion in biomass furnaces is investigated numerically. The aim of this thesis is to use Computational Fluid Dynamics (CFD) technology as an effective computer based simulation tool to study and develop the combustion processes in biomass furnaces. A detailed model for the numerical simulation of biomass combustion in a furnace, including fixed-bed modeling, gas-phase calculation (species distribution, temperature field, flow field) and gas-solid two-phase interaction for flying burning particles is presented. This model is used to understand the mechanisms of combustion and pollutant emissions under different conditions in small scale and large scale furnaces. The code used in the computations was developed at the Division of Fluid Mechanics, LTH. The flow field in the combustion enclosure is calculated by solving the Favre-averaged Navier-Stokes equations, with standard {kappa} - {epsilon} turbulence closure, together with the energy conservation equation and species transport equations. Discrete transfer method is used for calculating the radiation source term in the energy conservation equation. Finite difference is used to solve the general form of the equation yielding solutions for gas-phase temperatures, velocities, turbulence intensities and species concentrations. The code has been extended through this work in order to include two-phase flow simulation of particles and gas combustion. The Favre-averaged gas equations are solved in a Eulerian framework while the submodels for particle motion and combustion are used in the framework of a Lagrangian approach. Numerical simulations and measurement data of unburned hydrocarbons (UHC), CO, H{sub 2}, O{sub 2} and temperature on the top of the fixed bed are used to model the amount of tar and char formed during pyrolysis and combustion of biomass fuel in the bed. Different operating conditions are examined. Numerical calculations are compared with the measured data. It is

  2. Clinical value of kinematic MR imaging in the evaluation of patients with exacerbated pain in cervical spine motion; Stellenwert der kinematischen MRT der Halswirbelsaeule bei bewegungsabhaengigen Radikulopathien im Vergleich zur statischen MRT

    Energy Technology Data Exchange (ETDEWEB)

    Muhle, C. [Kiel Univ. (Germany). Klinik fuer Nuklearmedizin; Brossmann, J.; Biederer, J.; Grimm, J.; Mohr, A.; Heller, M. [Kiel Univ. (Germany). Klinik fuer Diagnostische Radiologie

    2001-02-01

    Objective: To assess the clinical value of kinematic MR imaging in patients with cervical radiculopathy and increasing symptoms after provocative maneuvers at flexion, extension, axial rotation and coupled motion of the cervical spine. Methods: Thirty-five patients with cervical disc herniation or cervical spondylosis in whom symptoms were elicited at flexion, extension, axial rotation and coupled motion were studied inside a positioning device using T{sub 2}-weighted TSE, 2D-FLASH, and reformatted 3D DESS and 3D-FISP sequences. The images were evaluated for the size of disc herniations, the foraminal size and cervical cord displacement at provocative position compared with neutral position (0 ). In addition, the value of kinematic MR images were interpretated with regard to changes in the therapeutic procedure and intraoperative patient positioning. Results: Compared with the neutral position (0 ) a change in disc herniations was not found in any (0%) of the provocative positions. In five patients (14%) cervical cord displacement was noted at axial rotation. The foraminal size varied depending on the provocative position, increasing at flexion and decreasing at extension. Conclusion: Kinematic MR imaging in patients with cervical radiculopathy and increasing symptoms at provocative maneuvers provides no additional information for the therapeutic decision-making process. (orig.) [German] Ziel: Bewertung des klinischen Stellenwertes der kinematischen MRT im Vergleich zur statischen MRT Untersuchung in der Abklaerung von Patienten mit bewegungsabhaengigen, zervikalen Radikulopathien. Methode: 35 Patienten mit bewegungsabhaengigen Zervikobrachialgien wurden innerhalb eines Positionsgestells in der Neutralnullstellung (0 ) sowie in der Schmerzprovokationsstellung unter Verwendung einer sagittalen T{sub 2}-gewichteten TSE Sequenz, einer axialen T{sub 2}-gewichteten 2D-FLASH Sequenz sowie einer schraeg-koronar rekonstruierten 3D-FISP- und 3D-DESS Sequenz bei 1,5 Tesla

  3. Analyse und Vergleich von nativer Entwicklung auf dem Android-Betriebssytem mit der plattformunabhängigen Entwicklung mit dem Titanium SDK am Beispiel des Mobile SQL-Trainers

    OpenAIRE

    Spies, Matthias (Bachelor Informatik)

    2013-01-01

    Es wurde ein Vergleich zwischen einer nativen Android-Anwendung und einer Titanium-Anwendung durchgeführt, anhand einen mobilen SQL-Trainers. Die mit Eclipse nativ entwickelte Android-Anwendung und die Titanium-Anwendung (Android und iOS) sind, zumindest mit unserem beispielhaften Funktionsumfang, fast gleichwertig. Die Entwicklung für BlackBerry und Tizen konnte auf Grund der noch nicht ausgereiften Entwicklungsart für diese Plattformen kaum getestet werden, allerdings wird der größere App-M...

  4. Dust ablation in Pluto's atmosphere

    Science.gov (United States)

    Horanyi, Mihaly; Poppe, Andrew; Sternovsky, Zoltan

    2016-04-01

    Based on measurements by dust detectors onboard the Pioneer 10/11 and New Horizons spacecraft the total production rate of dust particles born in the Edgeworth Kuiper Belt (EKB) has been be estimated to be on the order of 5 ṡ 103 kg/s in the approximate size range of 1 - 10 μm. Dust particles are produced by collisions between EKB objects and their bombardment by both interplanetary and interstellar dust particles. Dust particles of EKB origin, in general, migrate towards the Sun due to Poynting-Robertson drag but their distributions are further sculpted by mean-motion resonances as they first approach the orbit of Neptune and later the other planets, as well as mutual collisions. Subsequently, Jupiter will eject the vast majority of them before they reach the inner solar system. The expected mass influx into Pluto atmosphere is on the order of 200 kg/day, and the arrival speed of the incoming particles is on the order of 3 - 4 km/s. We have followed the ablation history as function of speed and size of dust particles in Pluto's atmosphere, and found that volatile rich particles can fully sublimate due to drag heating and deposit their mass in narrow layers. This deposition might promote the formation of the haze layers observed by the New Horizons spacecraft. This talk will explore the constraints on the composition of the dust particles by comparing the altitude of the deposition layers to the observed haze layers.

  5. Lunar Dust Mitigation Technology Development

    Science.gov (United States)

    Hyatt, Mark J.; Deluane, Paul B.

    2008-01-01

    NASA s plans for implementing the Vision for Space Exploration include returning to the moon as a stepping stone for further exploration of Mars, and beyond. Dust on the lunar surface has a ubiquitous presence which must be explicitly addressed during upcoming human lunar exploration missions. While the operational challenges attributable to dust during the Apollo missions did not prove critical, the comparatively long duration of impending missions presents a different challenge. Near term plans to revisit the moon places a primary emphasis on characterization and mitigation of lunar dust. Comprised of regolith particles ranging in size from tens of nanometers to microns, lunar dust is a manifestation of the complex interaction of the lunar soil with multiple mechanical, electrical, and gravitational effects. The environmental and anthropogenic factors effecting the perturbation, transport, and deposition of lunar dust must be studied in order to mitigate it s potentially harmful effects on exploration systems. This paper presents the current perspective and implementation of dust knowledge management and integration, and mitigation technology development activities within NASA s Exploration Technology Development Program. This work is presented within the context of the Constellation Program s Integrated Lunar Dust Management Strategy. The Lunar Dust Mitigation Technology Development project has been implemented within the ETDP. Project scope and plans will be presented, along with a a perspective on lessons learned from Apollo and forensics engineering studies of Apollo hardware. This paper further outlines the scientific basis for lunar dust behavior, it s characteristics and potential effects, and surveys several potential strategies for its control and mitigation both for lunar surface operations and within the working volumes of a lunar outpost.

  6. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  7. Advanced wood burning furnaces. 2. rev. ed.; Moderne Holzfeuerungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. (comp.)

    2001-07-01

    New and environment-friendly technologies meet high requirements in terms of emission reduction and comfort of operation. In the field of wood burning furnaces, there is still a lack of knowledge which results in excessive cost, environmental pollution and loss of image. This brochure shows how wood furnaces should be operated correctly and also reviews the state of the art. [German] Durch die technische Entwicklung neuer, wirkungsvoller und vor allem umweltfreundlicher Heiztechniken wird zudem den in den letzten Jahren gestiegenen Anforderungen an den Emissionsschutz und den Bedienungskomfort Rechnung getragen. Mit Holz wird jedoch z. T. nicht immer richtig geheizt. Das kostet Geld und fuehrt zu vermeidbaren Umweltbelastungen und Imageschaeden. Ziel dieser Broschuere ist es daher, mit den Techniken des Heizens mit Holz vertraut zu machen und einen Ueberblick ueber den heutigen Stand zu geben. (orig.)

  8. Thermal Spray Coatings for Blast Furnace Tuyere Application

    Science.gov (United States)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  9. Production Scheduling for the Furnace - Casting Line System

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-07-01

    Full Text Available The problem considered in the paper is motivated by production planning in a foundry equipped with the furnace and casting line, which provides a variety of castings in various grades of cast iron/steel for a large number of customers. The quantity of molten metal does not exceed the capacity of the furnace, the load is a particular type of metal from which the products are made in the automatic casting lines. The goal is to create the order of the melted metal loads to prevent delays in delivery of goods to customers. This problem is generally considered as a lot-sizing and scheduling problem. The paper describes two computational intelligence algorithms for simultaneous grouping and scheduling tasks and presents the results achieved by these algorithms for example test problems.

  10. Performance characterization of the SERI High-Flux Solar Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Lewandowski, A.; Bingham, C. (Solar Energy Research Inst., Golden, CO (United States)); O' Gallagher, J.; Winston, R.; Sagie, D. (Univ. of Chicago, IL (United States))

    1991-12-01

    This paper describes a unique, new solar furnace at the Solar Energy Research Institute (SERI) that can generate a wide range of flux concentrations to support research in areas including materials processing, high-temperature detoxification and high-flux optics. The furnace is unique in that it uses a flat, tracking heliostat along with a long focal length-to-diameter (f/D) primary concentrator in an off-axis configuration. The experiments are located inside a building completely outside the beam between the heliostat and primary concentrator. The long f/D ratio of the primary concentrator was designed to take advantage of a nonimaging secondary concentrator to significantly increase the flux concentration capabilities of the system. Results are reported for both the single-stage and two-stage configurations. (orig.).

  11. Low NOx nozzle tip for a pulverized solid fuel furnace

    Science.gov (United States)

    Donais, Richard E; Hellewell, Todd D; Lewis, Robert D; Richards, Galen H; Towle, David P

    2014-04-22

    A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

  12. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  13. In situ reaction furnace for real-time XRD studies.

    Science.gov (United States)

    Riello, Pietro; Lausi, Andrea; Macleod, Jennifer; Plaisier, Jasper Rikkert; Zerauschek, Giulio; Fornasiero, Paolo

    2013-01-01

    The new furnace at the Materials Characterization by X-ray Diffraction beamline at Elettra has been designed for powder diffraction measurements at high temperature (up to 1373 K at the present state). Around the measurement region the geometry of the radiative heating element assures a negligible temperature gradient along the capillary and can accommodate either powder samples in capillary or small flat samples. A double capillary holder allows flow-through of gas in the inner sample capillary while the outer one serves as the reaction chamber. The furnace is coupled to a translating curved imaging-plate detector, allowing the collection of diffraction patterns up to 2θ ≃ 130°.

  14. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  15. Dust Storms: Why Are Dust Storms a Concern?

    Science.gov (United States)

    ... Radon Solvents Styrene Sulfur Dioxide Toluene Uranium Volatile Organic Compounds (VOCs) For Educators Introduction Tox Town-Based Curriculum Units / Science Club Careers in Environmental Health, Chemistry, and Toxicology More Resources Dust Storms en español ...

  16. Dust Acoustic Wave Excitation in a Plasma with Warm Dust

    Science.gov (United States)

    Rosenberg, M.; Thomas, E., Jr.; Marcus, L.; Fisher, R.; Williams, J. D.; Merlino, R. L.

    2008-11-01

    Measurements of the dust acoustic wave dispersion relation in dusty plasmas formed in glow discharges at the University of Iowa [1] and Auburn University [2] have shown the importance of finite dust temperature effects. The effect of dust grains with large thermal speeds was taken into account using kinetic theory of the ion-dust streaming instability [3]. The results of analytic and numerical calculations of the dispersion relation based on the kinetic theory will be presented and compared with the experimental results. [1] E. Thomas, Jr., R. Fisher, and R. L. Merlino, Phys. Plasmas 14, 123701 (2007). [2] J. D. Williams, E. Thomas Jr., and L. Marcus, Phys. Plasmas 15, 043704 (2008). [3] M. Rosenberg, E. Thomas Jr., and R. L. Merlino, Phys. Plasmas 15, 073701 (2008).

  17. Accuracy of renal volume assessment in children by three-dimensional sonography; Nierenvolumetrie im Kindesalter: Genauigkeit der dreidimensionalen Sonographie im Vergleich zur konventionellen Sonographie und CT/MRT

    Energy Technology Data Exchange (ETDEWEB)

    Fritz, G.A.; Riccabona, M.; Bohdal, G. [Klinik fuer Radiologie, Universitaetsklinikum Graz (Austria); Quehenberger, F. [Inst. fuer medizinische Informatik, Statistik und Dokumentation, Universitaetsklinikum Graz (Austria)

    2003-04-01

    Purpose: Prospective evaluation of the accuracy of three-dimensional ultrasound (3DUS) to assess the renal parenchymal volume. Materials and Methods: CT, MRI, 2DUS and 3DUS were used to measure the renal volume in 40 patients (range: neonate to 17 years; mean age: 8.95 years). The 3DUS was determined with a Voluson 730 (Kretztechnik, GE) or an external 3D-system (EchoTech, GE) using electromagnetic positioning sensors attached to conventional 2DUS-equipment. The 2DUS volume was calculated with the ellipsoid equation and the 3DUS volume computed with the system integrated software. For CT and MRI, planimetric analysis was used to determine the renal parenchymal volume, whereby the dilated collecting system of a hydronephrosis was subtracted to obtain the real renal parenchymal volume. The results of 2DUS and 3DUS were compared to the results of CT and MRI, and inter- and intraobserver variabilities were calculated. Results: In 74 of 77 kidneys, the 3DUS study was of diagnostic quality. The accuracy of the 3DUS volumes compared well to the CT and MRI volumes with a mean difference of -1.8 {+-} 4.6% versus a mean difference of -2.4 {+-} 15.4% for 2DUS. In normal kidneys, the accuracy was -2.6 {+-} 4.4% for 3DUS and -3.8 {+-} 14.7% for 2DUS. In hydronephrosis, the accuracy was +4.0 {+-} 5.9% and +9.6 {+-} 21.3%, respectively, indicating that 3DUS is more accurate than 2DUS, particularly in kidneys with a dilated collecting system. Inter- and intraobserver variabilities were {+-} 7.3% and {+-} 5.3%. Conclusion: For assessing the renal parenchymal volume in children, 3DUS is feasible and comparable to CT and MRI. (orig.) [German] Studienziel: Prospektive Evaluation der Genauigkeit des drei-dimensionalen Ultraschalls (3DUS) bei der Volumetrie der kindlichen Niere im Vergleich zur CT/MRT. Methode: Bei 40 Patienten (Alter: 0 - 17 Jahre) mit einer klinisch indizierten CT/MRT des Abdomens oder des Harntrakts wurde zusaetzlich ein 2D- und 3DUS inklusive Volumetrie des

  18. Characterization of calcium carbonate sorbent particle in furnace environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

    2012-07-01

    The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

  19. Effect of Outside Combustion Air on Gas Furnace Efficiency.

    Science.gov (United States)

    1981-10-15

    air. A furnace "model" produced from the actual data was interfaced with a computer simulation program called " TRNSYS " to test the effect of outdoor...combustion air on annual fuel consumption- This " TRNSYS " simulation program was developed by the University of Wisconsin at Madison and uses actual...66 APPENDIX D - Description of TRNSYS Program for Seasonal Efficiency .............. 72 3 LIST OF ILLUSTRATIONS Figure 1 - Efficiency

  20. Moving-Temperature-Gradient Heat-Pipe Furnace Element

    Science.gov (United States)

    Gillies, Donald C.; Lehoczky, Sandor L.; Gernert, Nelson J.

    1993-01-01

    In improved apparatus, ampoule of material directionally solidified mounted in central hole of annular heat pipe, at suitable axial position between heated and cooled ends. Heated end held in fixed position in single-element furnace; other end left in ambient air or else actively cooled. Gradient of temperature made to move along heat pipe by changing pressure of noncondensable gas. In comparison with prior crystal-growing apparatuses, this one simpler, smaller, and more efficient.

  1. Muscle lesion comparing of imaging procedures (sonography and MRT) - experimental and clinical study; Muskelverletzungen - Vergleich der bildgebenden Verfahren (Sonographie und MRT) in experimentellen und klinischen Untersuchungen

    Energy Technology Data Exchange (ETDEWEB)

    Mellerowicz, H. [Orthopaedische Klinik und Poliklinik, Oskar-Helene-Heim, Freie Univ Berlin (Germany); Lubasch, A. [Orthopaedische Klinik und Poliklinik, Oskar-Helene-Heim, Freie Univ Berlin (Germany); Dulce, M. [Abt. fuer Roentgendiagnostik, Universitaetsklinikum Steglitz, Freie Univ. Berlin (Germany); Wagner, S. [Abt. fuer Roentgendiagnostik, Universitaetsklinikum Steglitz, Freie Univ. Berlin (Germany); Paul, B. [Orthopaedische Klinik der Humboldt-Universitaet (Charite), Berlin (Germany)

    1993-12-31

    Muscle injuries in sports are more common now. Diagnosis and follow up of muscle injuries is nowadays achieved by sonography and MRT. In order to assess the two imagine procedures, a direct test for comparison of sonography and MRT was performed in an experimental study: A standardised disconnection of m. triceps surae in rats was either sutured and glued or not treated. Clinical studies were performed in 26 patients suffering from muscle trauma. Sonography was proved to be a reliable procedure especially in follow up control until full weight bearing and should be used first. Negative or doubtfull findings require further investigation by MRT. Especially contrast medium (Gd-DTPA) assisted examinations enables a long term follow up and may even show small (muscle strain) and deep lying injuries. (orig.) [Deutsch] In den letzten Jahren ist die Zahl der Muskelverletzungen vor allem durch sportliche Aktivitaeten im Anstieg begriffen. Zur Abklaerung und Verlaufsbeurteilung stehen neben der klinischen Untersuchung heute die Sonographie und die Kernspintomographie (MRT) zur Verfuegung. Ein direkter Vergleich dieser beiden bildgebenden Verfahren fuer die Diagnostik und Verlaufskontrolle von Muskelverletzungen lag bisher nicht vor. Auf der Basis experimenteller Untersuchungen nach standardisierter Querdurchtrennung und operativer Versorgung des M. triceps surae sowie aus den Daten von 26 Patienten mit Muskeltraumata ergibt sich, dass die Sonographie als erstes bildgebendes Verfahren zur Lokalisation und Quantifizierung der Verletzung einzusetzen ist. Bei positivem Befund kann die Verlaufskontrolle bis zum Erreichen der vollen Belastbarkeit des Muskels erfolgen. Negative oder nicht eindeutig zu klaerende Befunde koennen weitergehend im MRT beurteilt werden. Insbesondere durch die Darstellung mit Kontrastmittel (Gd-DTPA) koennen sowohl geringgradige Muskelverletzungen (Muskelzerrungen) als auch kleine und tiefliegende Muskellaesionen ueber einen laengeren Zeitraum als in der

  2. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  3. [Causation, prevention and treatment of dust explosion].

    Science.gov (United States)

    Dong, Maolong; Jia, Wenbin; Wang, Hongtao; Han, Fei; Li, Xiao-Qiang; Hu, Dahai

    2014-10-01

    With the development of industrial technology, dust explosion accidents have increased, causing serious losses of people's lives and property. With the development of economy, we should lay further emphasis on causation, prevention, and treatment of dust explosion. This article summarizes the background, mechanism, prevention, and treatment of dust explosion, which may provide some professional knowledge and reference for the treatment of dust explosion.

  4. CAB Furnace Atmosphere Visualisation Using Computational Fluid Dynamics

    Institute of Scientific and Technical Information of China (English)

    P F Stratton; A P Richardson

    2004-01-01

    In today's automotive industry almost all car and truck radiators, oil coolers and air conditioning heat exchangers are manufactured using Nocolok Controlled Atmosphere Brazing (CAB). One of the most critical elements of the brazing process is the atmosphere used to protect the flux. Oxygen content is the major variable affecting the performance of the nitrogen atmosphere. Furnace design and flow rate are the major factors affecting oxygen content. Optimisation of these atmosphere parameters has a significant impact on operating cost, and on the quality and consistency of the brazed product.Computational fluid dynamics provides a tool to visualise the atmosphere conditions within the furnace and to explore the effects of changing some of the variables. Modelling the atmosphere in a typical CAB furnace has shown the importance of the integrity of the curtains in maintaining the low oxygen levels required for successful Nocolok brazing. For a given set of curtains it has shown that the only effective way of decreasing oxygen levels is to increase atmosphere gas flow.

  5. CAB Furnace Atmosphere Visualisation Using Computational Fluid Dynamics

    Institute of Scientific and Technical Information of China (English)

    PFStratton; APRichardson

    2004-01-01

    In today's automotive industry almost all car and truck radiators, oil coolers and air conditioning heat exchangers are manufactured using Nocolok Controlled Atmosphere Brazing (CAB). One of the most critical elements of the brazing process is the atmosphere used to protect the flux. Oxygen content is the major variable affecting the performance of the nitrogen atmosphere. Furnace design and flow rate are the major factors affecting oxygen content. Optimisation of these atmosphere parameters has a significant impact on operating cost, and on the quality and consistency of the brazed product. Computational fluid dynamics provides a tool to visualise the atmosphere conditions within the furnace and to explore the effects of changing some of the variables. Modelling the atmosphere in a typical CAB furnace has shown the importance of the integrity of the curtains in maintaining the low oxygen levels required for successful Nocolok brazing. For a given set of curtains it has shown that the only effective way of decreasing oxygen levels is to increase atmosphere gas flow.

  6. Modeling of Strip Heating Process in Vertical Continuous Annealing Furnace

    Institute of Scientific and Technical Information of China (English)

    WAN Fei; WANG Yong-qin; QIN Shu-ren

    2012-01-01

    The mechanism for heat transfer of radiation is usually adopted to heat strip in vertical continuous annealing furnace. The rate of heat transfer among strip and other objects can be hugely affected by the parameters of strip speed, geometry factors and radiating characteristic of surfaces of strip, radiating tubes and walls of furnace. A model including all parameters is proposed for calculating the heat transfer coefficient, predicting the strip tempera- ture and boundary temperature of strip through analyzing these parameters. The boundary temperature is a important datum and different from average arithmetic value of temperature of strip and temperature in furnace. Also, the model can be used to analyze the relation for temperature of strip and heat transfer coefficient, total heat transfer quantity and heating time. The model is built by using the radiating heat transfer rate, the Newtonrs law of cooling, and lumped system analysis. The results of calculation are compared to the data from production line. The comparisons indicate that the model can well predict the heating process. The model is already applied for process control in pro- duction line. Also, this research will provide a new method for analyzing the radiation heat transfer.

  7. Soil Stabilisation Using Ground Granulated Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Ashish Kumar Pathak

    2014-05-01

    Full Text Available Stabilisation is a broad sense for the various methods employed and modifying the properties of a soil to improve its engineering performance and used for a variety of engineering works. In today‟s day soil stabilisation is the major problem for civil engineers, either for construction of road and also for increasing the strength or stability of soil and reduces the construction cost. In this thesis the soil are stabilised by ground granulated blast furnace slag (GGBS and this material is obtained from the blast furnace of cement plant, which is the byproduct of iron (from ACC plant, sindri. It is generally obtained in three shaped one is air cooled, foamed shaped and another is in granulated shaped. The use of by-product materials for stabilisation has environmental and economic benefits. Ground granulated blast furnace slag (GGBS material is used in the current work to stabilise soil (clay. The main objectives of this research were to investigate the effect of GGBS on the engineering property (optimum moisture content and maximum dry density, plastic limit, liquid limit, compaction, unconfined compressive strength, triaxial and California bearing ratio test of the soil and determine the engineering properties of the stabilised.

  8. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  9. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    Science.gov (United States)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  10. TECHNOLOGICAL FACTORS THAT CAUSED UNUSUAL DETERIORATION IN FURNACE TUBES

    Directory of Open Access Journals (Sweden)

    Nelson Felipe Llovet de Armas

    2017-04-01

    Full Text Available A refinery furnace used for heating crude oil showed abundant pelicules with unusual thicknesses in some pipes located in the convection zone, next to the wall of the furnace. The purpose of this research consisted in identifying the type of corrosion and determine the causes that originated the formation of the unusual pelicules. With the objective of elucidating which technological factors propitiated this deterioration, a visual inspection of the furnace was carried out to evaluate its structural state. From the values reported as thermocouples, temperature profiles of operation in the convection zone were obtained. The pelicules obtained were characterized using the X-ray diffraction technique and a metallographic microscope of reflected light. The results showed several deposits among the convection tubes; which cannot be eliminated because there isn't an adequate system of removal. This problem is accentuated by the substitution of old refractory bricks by modern monolithic panels. Such situation favored the formation of canalizations or preferential zones that propitiated the increase of the velocity of gases to high temperature and a rise of the concentration of O2 on low alloy steel pipes. These factors caused an anomalous behavior of the temperatures of operation and the formation of pelicules of mill scale type, of macrocrystalline structures, constituted for few adherent iron oxides and unusual thicknesses. These results show a severe oxidation in high temperatures.

  11. High-flux solar furnace processing of silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Tsuo, Y.S.; Pitts, J.R.; Landry, M.D.; Menna, P.; Bingham, C.E.; Lewandowski, A.; Ciszek, T.F. [National Renewable Energy Laboratory, Golden, CO (United States)

    1996-06-10

    We used a 10-kW, high-flux solar furnace (HFSF) to diffuse the front-surface n{sup +}-p junction and the back-surface p-p{sup +} junction of single-crystal silicon solar cells in one processing step. We found that all of these HFSF-processed cells have better conversion efficiencies than control cells of identical structures fabricated by conventional furnace diffusion methods. We also used the HFSF to crystallize a-Si:H thin films on glass, to texture crystalline silicon surfaces, to deposit gold contacts on silicon wafers, and to getter impurities from metallurgical grade silicon. HFSF processing offers several advantages over conventional furnace processing: (1) it provides a cold-wall process, which reduces contamination; (2) temperature versus time profiles can be precisely controlled; (3) wavelength, intensity, and spatial distribution of the incident solar flux can be controlled and changed rapidly; (4) a number of high-temperature processing steps can be performed simultaneously; and (5) combined quantum and thermal effects may benefit overall cell performance. We conclude that HFSF processing of silicon solar cells has the potential to improve cell efficiency, reduce cell fabrication costs, and also be an environmentally friendly manufacturing method. We have also demonstrated that the HFSF can be used to achieve solid-phase crystallization of a-Si:H at very high speed

  12. Plasma-supported coal combustion in boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B. [Kazakh National University, Alma Ata (Kazakhstan). Dept. of Physics

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  13. Detailed model for practical pulverized coal furnaces and gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Smoot, L.D.

    1989-08-01

    This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

  14. Silica crown refractory corrosion in glass melting furnaces

    Directory of Open Access Journals (Sweden)

    Balandis A.

    2011-01-01

    Full Text Available The critical parameters of silica refractories, such as compressive strength, bulk, density, quantity of silica, microstructure and porosity were evaluated of unused and used bricks to line the crowns of glass furnaces, when the rate of corrosion of crowns were about 2 times greater. The change of these parameters, the chemical composition and formation of the microcracks in the used silica refractories material were studied. It was established that the short time at service of container glass furnace crown can be related to low quality of silica brick: high quantity of CaO and impurities, low quantity of silica, low quantity of silica, transferred to tridymite and cristobalite and formation of 5-10 μm and more than 100 μm cracks in the crown material. The main reason of corrosion high quality silica bricks used to line the crown of electrovacuum glass furnace is the multiple cyclic change of crown temperature at 1405 - 1430°C range in the initial zone of crown and at 1575 - 1605°C range in the zone of highest temperatures.

  15. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally non-acceptable because of the production of salt slags. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tonnes of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  16. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the salt slags produced. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates for over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tons of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  17. A numerical study on dust devils with implications to global dust budget estimates

    Science.gov (United States)

    The estimates of the contribution of dust devils (DDs) to the global dust budget have large uncertainties because the dust emission mechanisms in DDs are not yet well understood. In this study, a large-eddy simulation model coupled with a dust scheme is used to investigate DD dust entrainment. DDs a...

  18. Loess and Eolian Dust Data

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — Records of past environment derived from Loess and Eolian dust (silt-sized material deposited on the Earth surface by the surface winds. Parameter keywords describe...

  19. Surface System Dust Mitigation Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed effort will perform a detailed examination of dust mitigation and tolerance strategies for connections and mechanisms to be employed on the lunar...

  20. Dust Evolution in Protoplanetary Disks

    CERN Document Server

    Testi, Leonardo; Ricci, Luca; Andrews, Sean; Blum, Juergen; Carpenter, John; Dominik, Carsten; Isella, Andrea; Natta, Antonella; Williams, Jonathan; Wilner, David

    2014-01-01

    (abridged) In the core accretion scenario for the formation of planetary rocky cores, the first step toward planet formation is the growth of dust grains into larger and larger aggregates and eventually planetesimals. Although dust grains are thought to grow from the submicron sizes typical of interstellar dust to micron size particles in the dense regions of molecular clouds and cores, the growth from micron size particles to pebbles and kilometre size bodies must occur in protoplanetary disks. This step in the formation of planetary systems is the last stage of solids evolution that can be observed directly in young extrasolar systems. In this chapter we review the constraints on the physics of grain-grain collisions as they have emerged from laboratory experiments and numerical computations. We then review the current theoretical understanding of the global processes governing the evolution of solids in protoplanetary disks, including dust settling, growth, and radial transport. The predicted observational...

  1. Wormhole shadows in rotating dust

    Science.gov (United States)

    Ohgami, Takayuki; Sakai, Nobuyuki

    2016-09-01

    As an extension of our previous work, which investigated the shadows of the Ellis wormhole surrounded by nonrotating dust, in this paper we study wormhole shadows in a rotating dust flow. First, we derive steady-state solutions of slowly rotating dust surrounding the wormhole by solving relativistic Euler equations. Solving null geodesic equations and radiation transfer equations, we investigate the images of the wormhole surrounded by dust for the above steady-state solutions. Because the Ellis wormhole spacetime possesses unstable circular orbits of photons, a bright ring appears in the image, just as in Schwarzschild spacetime. The bright ring looks distorted due to rotation. Aside from the bright ring, there appear weakly luminous complex patterns by the emission from the other side of the throat. These structure could be detected by high-resolution very-long-baseline-interferometry observations in the near future.

  2. Automated Classification of Stratospheric Dust

    Science.gov (United States)

    Bell, S. W.; Lasue, J.; Stepinski, T.

    2010-03-01

    We have applied data mining techniques to the JSC Cosmic Dust Catalog Volume 16 cluster particles. We have demonstrated a technique capable of reproducing the separation between cosmic and contaminant particles.

  3. Dust Evolution in Protoplanetary Disks

    Science.gov (United States)

    Testi, L.; Birnstiel, T.; Ricci, L.; Andrews, S.; Blum, J.; Carpenter, J.; Dominik, C.; Isella, A.; Natta, A.; Williams, J. P.; Wilner, D. J.

    In the core-accretion scenario for the formation of planetary rocky cores, the first step toward planet formation is the growth of dust grains into larger and larger aggregates and eventually planetesimals. Although dust grains are thought to grow up to micrometer-sized particles in the dense regions of molecular clouds, the growth to pebbles and kilometer-sized bodies must occur at the high densities within protoplanetary disks. This critical step is the last stage of solids evolution that can be observed directly in extrasolar systems before the appearance of large planetary-sized bodies. In this chapter we review the constraints on the physics of grain-grain collisions as they have emerged from laboratory experiments and numerical computations. We then review the current theoretical understanding of the global processes governing the evolution of solids in protoplanetary disks, including dust settling, growth, and radial transport. The predicted observational signatures of these processes are summarized. We briefly discuss grain growth in molecular cloud cores and in collapsing envelopes of protostars, as these likely provide the initial conditions for the dust in protoplanetary disks. We then review the observational constraints on grain growth in disks from millimeter surveys, as well as the very recent evidence for radial variations of the dust properties in disks. We also include a brief discussion on the small end of the grain size distribution and dust settling as derived from optical, near-, and mid-infrared observations. Results are discussed in the context of global dust-evolution models; in particular, we focus on the emerging evidence for a very efficient early growth of grains and the radial distribution of maximum grain sizes as the result of growth barriers. We also highlight the limits of the current models of dust evolution in disks, including the need to slow the radial drift of grains to overcome the migration/fragmentation barrier.

  4. Dust vortex flows in plasmas

    Energy Technology Data Exchange (ETDEWEB)

    Shukla, P.K

    2002-12-30

    Coherent nonlinear structures in the form of dust vortex flows have been observed in unmagnetized laboratory dusty plasmas. Our objective here is show that the dynamics of such dust vortices is governed by a modified Navier-Stokes equation (MNSE) and that the stationary solutions of the MNSE can be represented as monopolar as well as a row of identical Stuart and a row of counter-rotating vortices.

  5. FURNACE INJECTION OF ALKALINE SORBENTS FOR SULFURIC ACID CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2001-11-06

    This document summarizes progress on Cooperative Agreement DE-FC26-99FT40718, Furnace Injection of Alkaline Sorbents for Sulfuric Acid Control, during the time period April 1, 2001 through September 30, 2001. The objective of this project is to demonstrate the use of alkaline reagents injected into the furnace of coal-fired boilers as a means of controlling sulfuric acid emissions. The coincident removal of hydrochloric acid and hydrofluoric acid is also being determined, as is the removal of arsenic, a known poison for NO{sub x} selective catalytic reduction (SCR) catalysts. EPRI, the Tennessee Valley Authority (TVA), FirstEnergy Corporation, and the Dravo Lime Company are project co-funders. URS Corporation is the prime contractor. During the current period, American Electric Power (AEP) joined the project as an additional co-funder and as a provider of a host site for testing. This is the fourth reporting period for the subject Cooperative Agreement. During this period, two long-term sorbent injection tests were conducted, one on Unit 3 at FirstEnergy's Bruce Mansfield Plant (BMP) and one on Unit 1 at AEP's Gavin Station. These tests determined the effectiveness of injecting alkaline slurries into the upper furnace of the boiler as a means of controlling sulfuric acid emissions from these units. The alkaline slurries tested included commercially available magnesium hydroxide slurry (Gavin Station), and a byproduct magnesium hydroxide slurry (both Gavin Station and BMP). The tests showed that injecting either the commercial or the byproduct magnesium hydroxide slurry could achieve up to 70 to 75% sulfuric acid removal. At BMP, the overall removal was limited by the need to maintain acceptable electrostatic precipitator (ESP) particulate control performance. At Gavin Station, the overall sulfuric acid removal was limited because the furnace injected sorbent was less effective at removing SO{sub 3} formed across the SCR system installed on the unit for NO

  6. Modelling of carry-over in recovery furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-04-01

    Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

  7. Dust in the Interplanetary Medium

    CERN Document Server

    Mann, Ingrid; Meyer-Vernet, Nicole; Zaslavsky, Arnaud; Lamy, Herve

    2010-01-01

    The mass density of dust particles that form from asteroids and comets in the interplanetary medium of the solar system is, near 1 AU, comparable to the mass density of the solar wind. It is mainly contained in particles of micrometer size and larger. Dust and larger objects are destroyed by collisions and sublimation and hence feed heavy ions into the solar wind and the solar corona. Small dust particles are present in large number and as a result of their large charge to mass ratio deflected by electromagnetic forces in the solar wind. For nano dust particles of sizes 1 - 10 nm, recent calculations show trapping near the Sun and outside from about 0.15 AU ejection with velocities close to solar wind velocity. The fluxes of ejected nano dust are detected near 1AU with the plasma wave instrument onboard the STEREO spacecraft. Though such electric signals have been observed during dust impacts before, the interpretation depends on several different parameters and data analysis is still in progress.

  8. Uranium mill ore dust characterization

    Energy Technology Data Exchange (ETDEWEB)

    Knuth, R.H.; George, A.C.

    1980-11-01

    Cascade impactor and general air ore dust measurements were taken in a uranium processing mill in order to characterize the airborne activity, the degree of equilibrium, the particle size distribution and the respirable fraction for the /sup 238/U chain nuclides. The sampling locations were selected to limit the possibility of cross contamination by airborne dusts originating in different process areas of the mill. The reliability of the modified impactor and measurement techniques was ascertained by duplicate sampling. The results reveal no significant deviation from secular equilibrium in both airborne and bulk ore samples for the /sup 234/U and /sup 230/Th nuclides. In total airborne dust measurements, the /sup 226/Ra and /sup 210/Pb nuclides were found to be depleted by 20 and 25%, respectively. Bulk ore samples showed depletions of 10% for the /sup 226/Ra and /sup 210/Pb nuclides. Impactor samples show disequilibrium of /sup 226/Ra as high as +-50% for different size fractions. In these samples the /sup 226/Ra ratio was generally found to increase as particle size decreased. Activity median aerodynamic diameters of the airborne dusts ranged from 5 to 30 ..mu..m with a median diameter of 11 ..mu..m. The maximum respirable fraction for the ore dusts, based on the proposed International Commission on Radiological Protection's (ICRP) definition of pulmonary deposition, was < 15% of the total airborne concentration. Ore dust parameters calculated for impactor duplicate samples were found to be in excellent agreement.

  9. The Cosmic DUNE dust astronomy mission

    Science.gov (United States)

    Grun, E.; Srama, R.; Cosmic Dune Team

    A dust astronomy mission aims at the simultaneous measurement of the origin and the chemical composition of individual dust grains in space. Interstellar dust traversing the solar system constitutes the galactic solid phase of matter from which stars and planetary systems form. Interplanetary dust, from comets and asteroids, represents remnant material from bodies at different stages of early solar system evolution. Thus, studies of interstellar and interplanetary dust with Cosmic DUNE (Cosmic Dust Near Earth) will provide a comparison between the composition of the interstellar medium and primitive planetary objects. Cosmic DUNE will prepare the way for effective collection in near-Earth space of interstellar and interplanetary dust for subsequent return to Earth and analysis in laboratories. Cosmic DUNE establishes the next logical step beyond NASA's Stardust mission, with four major advancements in cosmic dust research: (1) Analysis of the elemental and isotopic composition of individual cosmic dust grains, (2) determination of the size distribution of interstellar dust, (3) characterization of the interstellar dust flow through the planetary system, and (4) analysis of interplanetary dust of cometary and asteroidal origin. This mission goal will be reached with novel dust instrumentation. A dust telescope trajectory sensor has been developed which is capable of obtaining precision trajectories of sub-micron sized particles in space. A new high mass resolution dust analyzer of 0.1m2 impact area can cope with the low fluxes expected in interplanetary space. Cosmic DUNE will be proposed to ESA in response to its upcoming call for mission ideas.

  10. INFLUENCE OF LINING THERMAL PERFORMANCE IN ELECTRIC-ARC FURNACES ON POWER CONSUMPTION

    Directory of Open Access Journals (Sweden)

    S.. V. Korneev

    2014-01-01

    Full Text Available The paper presents an analysis of specific features of lining thermal performance in electric-arc furnaces at various technological periods. It has been  shown that on the basis of mathematical modeling methods for thermal processes it is possible to predict power consumption of furnaces at the operational split schedule with due account of such furnace characteristics as capacity, lining materials, furnace idle times under closed and open conditions etc. The paper shows distinctions in thermal performance of acid and the basic linings in the electric-arc furnaces. The proposed approach allows to analyze thermal losses by heat conductivity and on accumulation by a refractory lining and rather accurately to determine the required balance sheet items while calculating power consumption during various periods of scrap melting for furnaces of various capacity.

  11. Air cushion furnace technology for heat treatment of high quality aluminum alloy auto body sheet

    Institute of Scientific and Technical Information of China (English)

    Li Yong; Wang Zhaodong; Ma Mingtu; Wang Guodong; Fu Tianliang; Li Jiadong; Liang Xiong

    2014-01-01

    The process characteristics of heat treatment of aluminum alloy auto body sheet and the working prin-ciple of air cushion furnace were introduced. The process position and irreplaceable role of air cushion furnace in the aluminum alloy auto body sheet production was pointed out after the difficulty and key points in the whole production process of auto body sheet were studied. Then the development process of air cushion furnace line of aluminum alloy sheet was reviewed,summarized and divided to two stages. Based on the research of air cushion furnace,the key technology of it was analyzed,then the key points on process,equipment and control models of air cushion furnace for aluminum alloy auto body sheet in future were put forward. With the rapid de-velopment of automotive industry,there will be certainly a new upsurge of research and application of air cush-ion furnace for heat treatment of aluminum alloy auto body sheet.

  12. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  13. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    OpenAIRE

    Yacine DJEGHADER; Hocine LABAR

    2013-01-01

    In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length), electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of ar...

  14. Configuration and Calibration of High Temperature Furnaces for Testing Ceramic Matrix Composites

    Science.gov (United States)

    2014-10-01

    thermal differences between the specimen and the control probe temperatures. These data suggested that the default proportional-integral-derivative ( PID ...unlimited. performed in manual control to minimize specimen thermal overshoot. Upon completion of the thermal ramp, the default PID settings provide optimal...zone furnace, so no tuning of the furnace could be performed to alter the profiles as was done with the Amteco furnace. During thermal profiling the

  15. Comparative analysis for performance of brown coal combustion in a vortex furnace with improved design

    Science.gov (United States)

    Krasinsky, D. V.

    2016-09-01

    Comparative study of 3D numerical simulation of fluid flow and coal-firing processes was applied for flame combustion of Kansk-Achinsk brown coal in a vortex furnace of improved design with bottom injection of secondary air. The analysis of engineering performance of this furnace was carried out for several operational modes as a function of coal grinding fineness and coal input rate. The preferable operational regime for furnace was found.

  16. Estimation of high altitude Martian dust parameters

    Science.gov (United States)

    Pabari, Jayesh; Bhalodi, Pinali

    2016-07-01

    Dust devils are known to occur near the Martian surface mostly during the mid of Southern hemisphere summer and they play vital role in deciding background dust opacity in the atmosphere. The second source of high altitude Martian dust could be due to the secondary ejecta caused by impacts on Martian Moons, Phobos and Deimos. Also, the surfaces of the Moons are charged positively due to ultraviolet rays from the Sun and negatively due to space plasma currents. Such surface charging may cause fine grains to be levitated, which can easily escape the Moons. It is expected that the escaping dust form dust rings within the orbits of the Moons and therefore also around the Mars. One more possible source of high altitude Martian dust is interplanetary in nature. Due to continuous supply of the dust from various sources and also due to a kind of feedback mechanism existing between the ring or tori and the sources, the dust rings or tori can sustain over a period of time. Recently, very high altitude dust at about 1000 km has been found by MAVEN mission and it is expected that the dust may be concentrated at about 150 to 500 km. However, it is mystery how dust has reached to such high altitudes. Estimation of dust parameters before-hand is necessary to design an instrument for the detection of high altitude Martian dust from a future orbiter. In this work, we have studied the dust supply rate responsible primarily for the formation of dust ring or tori, the life time of dust particles around the Mars, the dust number density as well as the effect of solar radiation pressure and Martian oblateness on dust dynamics. The results presented in this paper may be useful to space scientists for understanding the scenario and designing an orbiter based instrument to measure the dust surrounding the Mars for solving the mystery. The further work is underway.

  17. Circumplanetary dust dynamics : application to Martian dust tori and Enceladus dust plumes

    OpenAIRE

    Makuch, Martin

    2007-01-01

    Our Solar system contains a large amount of dust, containing valuable information about our close cosmic environment. If created in a planet's system, the particles stay predominantly in its vicinity and can form extended dust envelopes, tori or rings around them. A fascinating example of these complexes are Saturnian rings containing a wide range of particles sizes from house-size objects in the main rings up to micron-sized grains constituting the E ring. Other example are ring systems in g...

  18. Castables for Steel Rolling Reheating Furnace GB/T 22590-2008

    Institute of Scientific and Technical Information of China (English)

    Wang Jing

    2009-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage and quality certificate of castables for steel rolling reheating furnace.

  19. Silica Refractory Bricks for Glass Melting Furnace YB/T 147-1998

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the classification, technical requirements, test method, inspection rules, marking, packing, transportation, storage and quality certification of silica refractory bricks for glass melting furnaces.

  20. The effect of blast furnace coke quality on the possibility of its use

    Directory of Open Access Journals (Sweden)

    A. Konstanciak

    2013-04-01

    Full Text Available In the paper behavior of the blast-furnace coke in the high temperature was presented. Comparative analysis of the chemical composition of the blast-furnace coke and the heat treatment of it were done. Coefficients M10 and M40 with the thermo-abrasiveness for chosen cokes were compared. The influence of ash content of the coke on the blast-furnace bed permeability was defined. Usefulness of the coke to blast-furnace process was also defined.