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Sample records for ductile crack initiation

  1. Application of damage mechanics modeling to strain based design with respect to ductile crack initiation

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Nobuyuki; Sueyoshi, Hitoshi; Igi, Satoshi [Steel Research Laboratory, JFE Steel Corporation (Japan)

    2010-07-01

    In the oil and gas sector, with the increase in demand, more and more pipelines are now constructed in permafrost and seismic regions. When installed in such harsh environments, pipelines must be resistant to buckling and weld fracture and the strain based design methodology is preferably used. The aim of this paper is to study the critical condition for ductile crack initiation. Both notched round bar and wide plate tests were carried out on X80 and X100 steel pipes and welds; the equivalent plastic strain criterion and Gurson Tvergaard mechanical damage analysis were used. It was found that to determine ductile crack initiation that is not affected by specimen geometry, the critical equivalent plastic strain can be used as the local criterion. In addition, when ductile crack initiation is independent of specimen geometry, the void volume fraction can be used as a criterion. This paper provided useful information on which criterion to use for ductile crack initiation.

  2. Fundamental study of crack initiation and propagation. [Computer model of ductile fracture

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    Norris, D.M. Jr.; Reaugh, J.E.; Moran, B.; Quinones, D.F.; Wilkins, M.L.

    1977-12-21

    Objective is to determine the fracture toughness of A533B-1 steel by computer modeling Charpy V-notch tests. A computer model of ductile fracture was developed that predicts fracture initiation. The model contains a set of material-dependent parameters obtained by computer simulations of small specimen tests. The computer calculations give detailed stress and strain histories up to the time of fracture, which are used to determine the model parameter values. The calibrated fracture model, that correctly predicts fracture initiation (and initiation energy) in the Charpy specimen, may then be used to simulate tests of accepted fracture-toughness specimens and hence obtain fracture toughness. The model parameters were calibrated to predict fracture in four different test specimens: two different notched-tension specimens, a simple tension specimen, and a precracked compact-tension specimen. The model was then used in a computer simulation of the Charpy V-notch specimen to initiate and advance a flat fracture. Results were compared with interrupted Charpy tests. Calibration of the model for two additional heat treatments of A533B-1 steel is in progress.

  3. Numerical simulations of material mismatch and ductile crack growth

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    Oestby, Erling

    2002-07-01

    the case in the deep cracked bend specimens. The effect is most pronounced for low levels of hardening. Ductile crack growth in mismatched specimens introduces the possibility of crack growth deviation away from the initial crack plane. This is mainly found to be controlled by the hardening level and mode of loading. Crack growth deviation is promoted by low hardening, and the effect is stronger in the deep cracked bend specimens. Paper III focuses on the effect of ductile crack growth on the near-tip stress level. In homogeneous specimens the peak stress level increases with ductile crack growth, with the most pronounced effect for small amounts of ductile crack growth. No unique stress field exists in front of the growing cracks, and both specimen size and global geometry influences the stress field, with the strongest effect for low hardening materials. In case of mismatch it is demonstrated that if the crack is forced to grow along the interface between the two materials, the effect of mismatch on the stress field is similar to the one found for stationary cracks. If crack growth deviation is allowed for the mismatch effect on the peak stress level is reduced, however, the highest stress level remains at or near the interface, and is not found in front of the current crack tip. (author)

  4. FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2010-10-01

    Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

  5. Numerical investigation of ductile crack growth behavior in a dissimilar metal welded joint

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    Wang, H.T. [MOE Key Laboratory of Pressurized System and Safety, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China); Wang, G.Z., E-mail: gzwang@ecust.edu.cn [MOE Key Laboratory of Pressurized System and Safety, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China); Xuan, F.Z.; Tu, S.T. [MOE Key Laboratory of Pressurized System and Safety, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China)

    2011-08-15

    Highlights: > Ductile crack growth behavior in a dissimilar metal welded joint was simulated. > Interface crack growth tends to deviate into material with lower yield stress. > Crack locations and mismatches affect local stress-strain distribution. > Local stress-strain leads to different crack growth resistances and paths. - Abstract: In this paper, the finite element method (FEM) based on GTN model is used to investigate the ductile crack growth behavior in single edge-notched bend (SENB) specimens of a dissimilar metal welded joint (DMWJ) composed of four materials in the primary systems of nuclear power plants. The J-{Delta}a resistance curves, crack growth paths and local stress-strain distributions in front of crack tips are calculated for eight initial cracks with different locations in the DMWJ and four cracks in the four homogenous materials. The results show that the initial cracks with different locations in the DMWJ have different crack growth resistances and growth paths. When the initial crack lies in the centers of the weld Alloy182 and buttering Alloy82, the crack-tip plastic and damage zones are symmetrical, and the crack grow path is nearly straight along the initial crack plane. But for the interface cracks between materials and near interface cracks, the crack-tip plastic and damage zones are asymmetric, and the crack growth path has significant deviation phenomenon. The crack growth tends to deviate into the material whose yield stress is lower between the two materials on both sides of the interface. The different initial crack locations and mismatches in yield stress and work hardening between different materials in the DMWJ affect the local stress triaxiality and plastic strain distributions in front of crack tips, and lead to different ductile crack growth resistances and growth paths. For the accurate integrity assessment for the DMWJ, the fracture toughness data and resistance curves for the initial cracks with different locations in the

  6. Improvement of the extended finite element method for ductile crack growth

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    Pourmodheji, R. [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Mashayekhi, M., E-mail: mashayekhi@cc.iut.ac.ir [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of)

    2012-08-15

    The continuum damage mechanics (CDM) model is added to the extended finite element method (XFEM) to provide a model of ductile crack growth. In this model, the criterion for crack growth in the evaluation of ductile materials is the critical damage parameter obtained from continuum damage mechanics. Numerical implementation of the CDM-XFEM model was used to simulate crack growth modeling in comparison with experimental results, and the results are presented in this paper. The CDM-XFEM model was experimentally validated by the ductile damage evolution measured in A533B1 steel through three-point bending and compact tension tests. The identification of damage parameters was performed under various conditions. The critical load at crack growth initiation, the ductile behavior of cracks and the fracture toughness, J{sub Ic}, were also predicted with the CDM-XFEM model simulations. The results confirm the potential of the CDM-XFEM model for predicting crack growth in ductile materials. Using the proposed model, crack propagation has been simulated within two examples; center inclined crack and single edged notched beam for A533B1 steel.

  7. On fatigue crack growth in ductile materials by crack-tip blunting

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    One of the basic mechanisms for fatigue crack growth in ductile metals is that depending on crack-tip blunting under tensile loads and re-sharpening of the crack-tip during unloading. In a standard numerical analysis accounting for finite strains it is not possible to follow this process during...

  8. Effects of microscale inertia on dynamic ductile crack growth

    Science.gov (United States)

    Jacques, N.; Mercier, S.; Molinari, A.

    2012-04-01

    The aim of this paper is to investigate the role of microscale inertia in dynamic ductile crack growth. A constitutive model for porous solids that accounts for dynamic effects due to void growth is proposed. The model has been implemented in a finite element code and simulations of crack growth in a notched bar and in an edge cracked specimen have been performed. Results are compared to predictions obtained via the Gurson-Tvergaard-Needleman (GTN) model where micro-inertia effects are not accounted for. It is found that microscale inertia has a significant influence on the crack growth. In particular, it is shown that micro-inertia plays an important role during the strain localisation process by impeding void growth. Therefore, the resulting damage accumulation occurs in a more progressive manner. For this reason, simulations based on the proposed modelling exhibit much less mesh sensitivity than those based on the viscoplastic GTN model. Microscale inertia is also found to lead to lower crack speeds. Effects of micro-inertia on fracture toughness are evaluated.

  9. The effect of plastic constraint on the initiation of ductile tears in shipbuilding structural steels

    Institute of Scientific and Technical Information of China (English)

    LI Qing-fen; WANG Peng; REN Zheng-yi; LONG Ping

    2003-01-01

    In this paper, the effect of plastic constraint on the initiation of ductile tears in four different shipbuilding structural steels has been experimentally studied by measuring the J-integral and crack opening displacement COD at initiation in three-point bend specimens with deep and shallow notches. Experimental results of seven groups of different strength alloy steels show that both δì and Jì values of ductile tear from the shallow crack specimens which have less constraint flow field are significantly higher than those of deeply notched specimens. Slip-line-field analysis shows that, for shallow crack, the hydrostatic stress is lower than that from standard deeply cracked bend specimen, which develops a high level of crack tip constraint, provides a lower bound estimate of toughness, and will ensure an unduly conservative approach when applied to structural defects, especially if initiation values of COD and J-integral are used.

  10. New measurement technique of ductility curve for ductility-dip cracking susceptibility in Alloy 690 welds

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    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8527 (Japan); Uegaki, Takanori; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima, Hiroshima 739-8527 (Japan)

    2016-08-30

    The coupling of a hot tensile test with a novel in situ observation technique using a high-speed camera was investigated as a high-accuracy quantitative evaluation method for ductility-dip cracking (DDC) susceptibility. Several types of Alloy 690 filler wire were tested in this study owing to its susceptibility to DDC. The developed test method was used to directly measure the critical strain for DDC and high temperature ductility curves with a gauge length of 0.5 mm. Minimum critical strains of 1.3%, 4.0%, and 3.9% were obtained for ERNiCrFe-7, ERNiCrFe-13, and ERNiCrFe-15, respectively. The DDC susceptibilities of ERNiCrFe-13 and ERNiCrFe-15 were nearly the same and quite low compared with that of ERNiCrFe-7. This was likely caused by the tortuosity of the grain boundaries arising from the niobium content of around 2.5% in the former samples. Besides, ERNiCrFe-13 and ERNiCrFe-15 indicated higher minimum critical strains even though these specimens include higher content of sulfur and phosphorus than ERNiCrFe-7. Thus, containing niobium must be more effective to improve the susceptibility compared to sulfur and phosphorous in the alloy system.

  11. Ductile tearing of crack-like defects during hydrostatic testing of pipes

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    Hippert, E.; Donato, G.V.P.; Teixeira, J.C.G.; Lima de, R.S. [Petrobras, Rio de Janeiro (Brazil)

    2004-07-01

    Although hydrostatic testing is widely used to monitor pipeline integrity, experimental studies have shown that flaw growth can occur during hydrostatic testing procedures. This study investigated the effect of pipeline hydrostatic testing on ductile crack growth of prior crack-like defects. Six segments of 3 m length API X60 steel pipes were tested. Each segment contained an electro-sparking erosion part-wall defects positioned both externally and internally on the base metal. Crack extension for external part-wall defects was monitored using an ultrasonic technique. Pipe resistance curves of applied load versus crack depth were obtained for each crack configuration. Laboratory curves were obtained from fracture mechanics tests pieces and then used to determine the initiation of stable extension of the applied load defects. It was observed that the level of crack tip constraint and triaxiality were similar to those experienced in real structures. It was suggested that single edge notch tensile (SET) specimens may be the most suitable specimens for predicting pipeline toughness behavior. A suitable parameter for estimating hydrostatic testing pressure was derived from values obtained during Charpy V-notch impact testing. It was concluded that future research will focus on the development of SET specimens and testing methods. 12 refs., 4 tabs., 11 figs.

  12. Ductile growth of crack like flawing during hydrotest; Propagacao dutil de defeitos planares durante teste hidrostatico

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    Teixeira, Jose C.; Donato, Guilherme V. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES); Silva, Marcinei S. da; Bastian, Fernando L. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE); Lima, Romulo S. de [PETROBRAS/AB-RE, Rio de Janeiro, RJ (Brazil)

    2003-07-01

    In this paper effects of hydrostatic testing on ductile propagation of crack like flaw defects were evaluated in API X-60 steel. The model used was based on the J-tearing theory, supported by elastic - plastic fracture mechanics. The J-initiation resistance values (JIc) were determined by fracture mechanic tests using potential drop technique and compact test specimen. The JIc values were also determined from flow stress and Charpy V-notch at plateau, which are both usually available in mill-test data. Despite of being based on small database it seems it could be extended and it will be useful for future analysis. (author)

  13. Analysis of steady-state ductile crack growth

    DEFF Research Database (Denmark)

    Niordson, Christian

    1999-01-01

    the finite element mesh remains fixed relative to the tip of the growing crack. Fracture is modelled using two different local crack growth criteria. One is a crack opening displacement criterion, while the other is a model in which a cohesive zone is imposed in front of the crack tip along the fracture zone......The fracture strength under quasi-static steady-state crack growth in an elastic-plastic material joined by a laser weld is analyzed. Laser welding gives high mismatch between the yield stress within the weld and the yield stress in the base material. This is due to the fast termic cycle, which....... Both models predict that in general a thinner laser weld gives higher interface strength. Furthermore, both fracture criteria show, that the preferred path of the crack is close outside the weld material; a phenomenon also observed in experiments....

  14. Numerical ductile tearing simulation of circumferential cracked pipe tests under dynamic loading conditions

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    Nam, Hyun Suk; Kim, Ji Soo; Ryu, Ho Wan; Kim, Yun Jae [Dept. of Mechanical Engineering, Korea University, Seoul (Korea, Republic of); Kim, Jin Weon [Dept. of Nuclear Engineering, Chosun University, Gwangju (Korea, Republic of)

    2016-10-15

    This paper presents a numerical method to simulate ductile tearing in cracked components under high strain rates using finite element damage analysis. The strain rate dependence on tensile properties and multiaxial fracture strain is characterized by the model developed by Johnson and Cook. The damage model is then defined based on the ductility exhaustion concept using the strain rate dependent multiaxial fracture strain concept. The proposed model is applied to simulate previously published three cracked pipe bending test results under two different test speed conditions. Simulated results show overall good agreement with experimental results.

  15. Ductile Fracture Initiation of Anisotropic Metal Sheets

    Science.gov (United States)

    Dong, Liang; Li, Shuhui; He, Ji

    2017-07-01

    The objective of this research is to investigate the influence of material plastic anisotropy on ductile fracture in the strain space under the assumption of plane stress state for sheet metals. For convenient application, a simple expression is formulated by the method of total strain theory under the assumption of proportional loading. The Hill 1948 quadratic anisotropic yield model and isotropic hardening flow rule are adopted to describe the plastic response of the material. The Mohr-Coulomb model is revisited to describe the ductile fracture in the stress space. Besides, the fracture locus for DP590 in different loading directions is obtained by experiments. Four different types of tensile test specimens, including classical dog bone, flat with cutouts, flat with center holes and pure shear, are performed to fracture. All these specimens are prepared with their longitudinal axis inclined with the angle of 0°, 45°, and 90° to the rolling direction, respectively. A 3D digital image correlation system is used in this study to measure the anisotropy parameter r 0, r 45, r 90 and the equivalent strains to fracture for all the tests. The results show that the material plastic anisotropy has a remarkable influence on the fracture locus in the strain space and can be predicted accurately by the simple expression proposed in this study.

  16. Effects of crack depth and specimen size on ductile crack growth of SENT and SENB specimens for fracture mechanics evaluation of pipeline steels

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J. [Department of Structural Engineering, Norwegian University of Science and Technology (NTNU), Richard Birkelands vei 1a, N-7491 Trondheim (Norway); School of Materials Science and Engineering, University of Science and Technology Beijing (USTB), 100083 Beijing (China); Zhang, Z.L., E-mail: zhiliang.zhang@ntnu.n [Department of Structural Engineering, Norwegian University of Science and Technology (NTNU), Richard Birkelands vei 1a, N-7491 Trondheim (Norway); Ostby, E.; Nyhus, B. [SINTEF, Materials and Chemistry, N-7465 Trondheim (Norway); Sun, D.B. [School of Materials Science and Engineering, University of Science and Technology Beijing (USTB), 100083 Beijing (China)

    2009-12-15

    A strong geometry dependence of ductile crack growth resistance emerges under large scale yielding. The geometry dependence is associated with different levels of crack tip constraint conditions. However, in a recent attempt to identify appropriate fracture mechanics specimens for pipeline steels, an 'independent' relationship between the crack growth resistance curves and crack depths for SENT specimens has been observed experimentally. In this paper, we use the complete Gurson model to study the effects of crack depth and specimen size on ductile crack growth behavior. Crack growth resistance curves for plane strain, mode I crack growth under large scale yielding conditions have been computed. SENB and SENT specimens with three different specimen sizes, each specimen size with three different crack depths, have been selected. It has been found that crack tip constraint (Q-parameter) has a weak dependence on the crack depth for specimens in the low constraint regime.

  17. Fatigue crack growth from a cracked elastic particle into a ductile matrix

    NARCIS (Netherlands)

    Groh, S.; Olarnrithinun, S.; Curtin, W. A.; Needleman, A.; Deshpande, V. S.; Van der Giessen, E.

    2008-01-01

    The monotonic and cyclic crack growth rate of cracks is strongly influenced by the microstructure. Here, the growth of cracks emanating from pre-cracked micron-scale elastic particles and growing into single crystals is investigated, with a focus on the effects of (i) plastic confinement due to the

  18. Effect of Microstructure on Exhaust Manifold Cracks Produced From SiMo Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    Havva Kazdal Zeytin; Ceylan Kubilay; H(u)seyin Aydin; Ali Aslan Ebrinc; Bilal Aydemir

    2009-01-01

    Ductile cast irons are used as high temperature materials in internal combustion engines,because they are microstructurally stable at high operating temperatures.SiMo granular graphite cast irons contain Fe2 MoC and M6C carbide precipitates due to their higher concentration of both silicon and molybdenum.The microstructure of these cast irons consists of carbides dispersed within the ferrite matrix.The microstructural change and the crack formation mechanism in manifolds produced from SiMo ductile iron are studied.Chemical analysis,optical and scanning electron microscope studies have been completed and evaluated.

  19. Predictions of mixed mode interface crack growth using a cohesive zone model for ductile fracture

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    Special interface elements that account for ductile failure by the nucleation and growth of voids to coalescence are used to analyse crack growth. In these elements the stress component tangential to the interface is accounted for, as determined by the requirement of compatibility with the surrou......Special interface elements that account for ductile failure by the nucleation and growth of voids to coalescence are used to analyse crack growth. In these elements the stress component tangential to the interface is accounted for, as determined by the requirement of compatibility...... with the surrounding material in the tangential direction. Thus, the present interface description incorporates the important effect of stress triaxiality on damage evolution, which is not part of the usual cohesive zone models. The interface elements have been used previously for mode I loading conditions...... Elsevier Ltd. All rights reserved....

  20. Multiaxial mixed-mode cracking - small crack initiation and propagation

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    Freitas, M. de; Reis, L.; Li Bin [Lisbon Univ. (Portugal). ICEMS - Inst. of Material and Surface Science and Engineering

    2006-07-01

    Both the fatigue crack path and fatigue life of CK45 steel and 42CrMo4 steel under various multiaxial loading paths are studied in this paper. The replica method was applied to monitor the crack initiation and small crack growth, the fractographic analyses were carried out on the fracture surface and the crack initiation angle was measured. The effects of non-proportional loading on both the crack path and fatigue life were studied, and the flattening of asperities on the crack surface due to compressive normal stress was also observed. An improved model is proposed based on correcting the strain range parameter of the ASME code approach, taking into account the additional hardening caused by the non-proportional loading path, which can improve the predictions of the fatigue lives for various non-proportional loading paths and provide an easy way to overcome the drawbacks of the current ASME code approach for non-proportional fatigue. Based on these corrected strain range parameters, a strain intensity factor range is used to correlate with the experimental results of small crack growth rates. It is concluded that the orientation of the early crack growth can be predicted well by the critical damage plane, but the fatigue life can not be predicted accurately using only the parameters on the critical plane, since the damage on all the planes contributes to fatigue damage as stated by the integral approaches. (orig.)

  1. Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

    Directory of Open Access Journals (Sweden)

    Radomila KONEČNÁ

    2012-03-01

    Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

  2. Development of a High Chromium Ni-Base Filler Metal Resistant to Ductility Dip Cracking and Solidification Cracking

    Science.gov (United States)

    Hope, Adam T.

    Many nuclear reactor components previously constructed with Ni-based alloys containing 20 wt% Cr have been found to be susceptible to stress corrosion cracking. The nuclear power industry now uses high chromium (˜30wt%) Ni-based filler metals to mitigate stress corrosion cracking. Current alloys are plagued with weldability issues, either solidification cracking or ductility dip cracking (DDC). Solidification cracking is related to solidification temperature range and the DDC is related to the fraction eutectic present in the microstructure. It was determined that an optimal alloy should have a solidification temperature range less than 150°C and at least 2% volume fraction eutectic. Due to the nature of the Nb rich eutectic that forms, it is difficult to avoid both cracking types simultaneously. Through computational modeling, alternative eutectic forming elements, Hf and Ta, have been identified as replacements for Nb in such alloys. Compositions have been optimized through a combination of computational and experimental techniques combined with a design of experiment methodology. Small buttons were melted using commercially pure materials in a copper hearth to obtain the desired compositions. These buttons were then subjected to a gas tungsten arc spot weld. A type C thermocouple was used to acquire the cooling history during the solidification process. The cooling curves were processed using Single Sensor Differential Thermal Analysis to determine the solidification temperature range, and indicator of solidification cracking susceptibility. Metallography was performed to determine the fraction eutectic present, an indicator of DDC resistance. The optimal level of Hf to resist cracking was found to be 0.25 wt%. The optimal level of Ta was found to be 4 wt%. gamma/MC type eutectics were found to form first in all Nb, Ta, and Hf-bearing compositions. Depending on Fe and Cr content, gamma/Laves eutectic was sometimes found in Nb and Ta-bearing compositions, while

  3. Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

    Directory of Open Access Journals (Sweden)

    Francesco Iacoviello

    2015-07-01

    Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

  4. Analysis of the ductility dip cracking in the nickel-base alloy 617mod

    Science.gov (United States)

    Eilers, A.; Nellesen, J.; Zielke, R.; Tillmann, W.

    2017-03-01

    While testing steam leading power plant components made of the nickel-base alloy A617mod at elevated temperatures (700 °C), ductility dip cracking (DDC) was observed in welding seams and their surroundings. In order to clarify the mechanism of crack formation, investigations were carried out on welded specimens made of A617mod. Interrupted tensile tests were performed on tensile specimens taken from the area of the welding seam. To simulate the conditions, the tensile tests were conducted at a temperature of 700 °C and with a low strain rate. Local strain fields at grain boundaries and inside single grains were determined at different deformation states by means of two-dimensional digital image correlation (DIC). Besides the strain fields, local hardnesses (nanoindentation), energy dispersive X-Ray spectroscopy (EDX), and electron backscatter diffraction (EBSD) measurements were performed. Besides information concerning the grain orientation, the EBSD measurement provides information on the coincidence site lattice (CSL) at grain boundaries as well as the Schmid factor of single grains. All results of the analysis methods mentioned above were correlated and compared to each other and related to the crack formation. Among other things, correlations between strain fields and Schmid factors were determined. The investigations show that the following influences affect the crack formation: orientation of the grain boundaries to the direction of the loading, the orientation of the grains to each other (CSL), and grain boundary sliding.

  5. Initiating, growing and cracking of hydrogen blisters

    Institute of Scientific and Technical Information of China (English)

    REN Xuechong; SHAN Guangbin; CHU Wuyang; SU Yanjing; GAO Kewei; QIAO Lijie; JIANG Bo; CHEN Gang; CUI Yinhui

    2005-01-01

    The growing process of a hydrogen blister in a wheel steel was observed in situ with an optical microscope, and the fracture surfaces formed from broken blisters on a wheel steel and bulk metallic glass were investigated. The initiating, growing, cracking and breaking of hydrogen blisters are as follows. Supersaturated vacancies can increase greatly during charging and gather together into a vacancy cluster (small cavity). Hydrogen atoms become hydrogen molecules in the vacancy cluster and hydrogen molecules can stabilize the vacancy cluster. The small cavity becomes the nucleus of hydrogen blister. The blister will grow with entering of vacancies and hydrogen atoms. With increasing hydrogen pressure, plastic deformation occurs first, the hydrogen blister near the surface extrudes, and then cracks initiate along the wall of the blister with further increasing hydrogen pressure. A cracked blister can grow further through propagating of cracks until it breaks.

  6. Fatigue Crack Initiation Analysis in 1060 Steel

    Directory of Open Access Journals (Sweden)

    L. Gyansah

    2010-07-01

    Full Text Available This study investigates initiation of small cracks on dumble-shaped plate type specimens of 1060steel at the load ratio of R = 0 under varied cyclic stress amplitudes between 0.6 and 1.0 of yield stress usingthe Instron machine (model: 8501. Sinusoidal wave of a frequency of 10 Hz was used in the experiment. Theexperiment was conducted at a room temperature of 23ºC. Each test for different applied stress ranges wascarried out for 2×104 cycles. Microstructure and fractography of the fractured specimen were also analyzed.Nucleations of cracks were observed at Ferrite-Ferrite G rain Boundary (FFGB as well as inside Ferrite GrainBody (FGB, but the FFGB location was preferred. Results show that the average length of FFGB cracks isfound larger than that of the average length of cracks initiated inside FGB at the same cyclic loading conditions.The formation of slip band inside grain body, slip band impingement at grain boundary and elastic-plasticincompatibility synergistically have significant influence on fatigue crack initiation in 1060 steel. Additionally,the formation of irregular voids inside slip bands, initiation and growth of small voids at grain boundary andthe subsequent joining of these with other voids were seen as specific characteristics of 1060 steel. It was alsoestablished that cracks nucleate both at grain boundary and inside grain body in 1060 steel in the investigateddomain of 0.6 to 1.0Fy.It was further established that the orientation of the grain body cracks at low stress levelis greater than 45º and the average angle of orientation of these cracks increases like that of grain boundarycracks with increased magnitude of stress range.

  7. Analysis Of Ductile Crack Growth In Pipe Test In STYLE Project

    Energy Technology Data Exchange (ETDEWEB)

    Yin, Shengjun [ORNL; Williams, Paul T [ORNL; Klasky, Hilda B [ORNL; Bass, Bennett Richard [ORNL

    2012-01-01

    The Oak Ridge National Laboratory (ORNL) is conducting structural analyses, both deterministic and probabilistic, to simulate a large scale mock-up experiment planned within the European Network for Structural Integrity for Lifetime Management non-RPV Components (STYLE). The paper summarizes current ORNL analyses of STYLE s Mock-up3 experiment to simulate/evaluate ductile crack growth in a cladded ferritic pipe. Deterministic analyses of the large-scale bending test of ferritic surge pipe, with an internal circumferential crack, are simulated with a number of local micromechanical approaches, such as Gurson-Tvergaard-Needleman (GTN) model and cohesive-zone model. Both WARP 3D and ABAQUS general purpose finite element programs are being used to predict the failure load and the failure mode, i.e. ductile tearing or net-section collapse, as part of the pre-test phase of the project. Companion probabilistic analyses of the experiment are utilizing the ORNL developed open-source Structural Integrity Assessment Modular - Probabilistic Fracture Mechanics (SIAM-PFM) framework. SIAM-PFM contains engineering assessment methodology such as the tearing instability (J-T analysis) module developed for inner surface cracks under bending load. The driving force J-integral estimations are based on the SC.ENG1 or SC.ENG2 models. The J-A2 methodology is used to transfer (constraint-adjust) J-R curve material data from standard test specimens to the Mock-up3 experiment configuration. The probabilistic results of the Mock-Up3 experiment obtained from SIAM-PFM will be compared to those generated using the deterministic finite element modeling approach. The objective of the probabilistic analysis is to provide uncertainty bounds that will assist in assessing the more detailed 3D finite-element solutions and to also assess the level of confidence that can be placed in the best-estimate finite-element solutions.

  8. Damage 90: A post processor for crack initiation

    Science.gov (United States)

    Lemaitre, Jean; Doghri, Issam

    1994-05-01

    A post processor is fully described which allows the calculation of the crack initiation conditions from the history of strain components taken as the output of a finite element calculation. It is based upon damage mechanics using coupled strain damage constitutive equations for linear isotropic elasticity, perfect plasticity and a unified kinetic law of damage evolution. The localization of damage allows this coupling to be considered only for the damaging point for which the input strain history is taken from a classical structure calculation in elasticity or elastoplasticity. The listing of the code, a `friendly' code, with less than 600 FORTRAN instructions is given and some examples show its ability to model ductile failure in one or multi dimensions, brittle failure, low and high cycle fatigue with the non-linear accumulation, and multi-axial fatigue.

  9. Fatigue crack growth in austempered ductile and grey cast irons - stress ratio effects in air and mine water

    Energy Technology Data Exchange (ETDEWEB)

    James, M.N. [Plymouth Univ. (United Kingdom). Dept. of Mech. and Marine Eng.; Li Wenfong [Department of Mechanical Engineering, University of Sydney, Sydney, NSW 2006 (Australia)

    1999-06-15

    A study is presented of the effect of stress ratio on fatigue crack growth in grey (GI) and austempered ductile (ADI) cast irons in laboratory air and, for the ADI, in synthetic mine water. Fatigue crack closure was measured by compliance techniques and factored out of the applied {Delta}K values ({Delta}K=K{sub max}-K{sub min}) to give effective stress intensity values. Crack growth rate modelling was then attempted for the laboratory air data using a two-parameter approach ({Delta}K and K{sub max}). This worked well for the ADI, but not for the GI, probably due to the much larger scatter inherent in the fatigue crack growth rates in the latter alloy. Trends in the observed growth rate and closure data for the two alloys are explained in terms of mechanism changes arising from microstructural/crack tip plastic zone interactions, and K{sub max} effects. (orig.) 9 refs.

  10. Differential potential noise measurement during crack initiation

    Energy Technology Data Exchange (ETDEWEB)

    Hettiarachchi, S. [GE-Hitachi Nuclear Energy, Vallecitos Nuclear Center, Sunol, California (United States)]. E-mail: samson.hettiarachchi@gene.ge.com

    2007-07-01

    Electrochemical potential and current noise have been used over the past two decades as methods of detecting general corrosion, pitting corrosion, crevice corrosion, stress corrosion, corrosion in concrete and corrosion under coatings. The methods involved the use of self-generated potential noise/current noise or both, of the material of choice in a given environment. In a variety of these studies, data processing involved techniques such as fast fourier transforms (FFT) to generate the power spectrum that provided the unique signature associated with the type of the corrosion process. This paper deals with a more simplistic method of monitoring differential potential noise measured between two identical slow strain rate test (SSRT) specimens placed close to each other, in a high temperature aqueous environment, while one is being subjected to dynamic strain and the other maintained under static conditions. The differential potential noise (DPN) was monitored as the applied load increased on the slow strain rate test specimen. Unlike self-generated noise, differential potential noise is less affected by electrical noise in the surroundings, and is able to signal the point of oxide film cracking or crack initiation more conveniently without extensive data processing. This method also allows the in-situ detection of crack initiation without interruption of the SSRT test. The DPN signal at the crack initiation stage is different from the signals acquired as cracking progressed due to continuing dynamic strain. Furthermore, the nature of the DPN signal response depends on the type of material used in this study, Type 304 stainless steel or Inconel 182. (author)

  11. Fatigue crack propagation characteristics of ductile cast iron austempered from (. alpha. +. gamma. ) phase region. (. alpha. +. gamma. ) iki kara austemper shorishita kyujo kokuen chutetsu no hiro kiretsu shinten tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Y.; Asami, K.; Kuroiwa, H. (Musashi Institute of Technoloyg, Tokyo (Japan))

    1991-01-15

    In order to enhance the fatigue crack propagation resistance of ductile cast iron, the effect of austempering from a ({alpha} + {gamma}) phase region was studied. As the dual phase matrix microstructure of ferrite and pearlite in as-casted iron was changed into the dual phase one of ferrite and bainite by partial austempering from 800 {degree} C, the fatigue crack propagation resistance was enhanced over the whole range of a {Delta} K region. The enhancement of the fatigue crack propagation resistance was caused by remarkable development of crack closures from higher {Delta} K regions which was induced by fracture contact and fretting because of an increase in fracture roughness and easy formation of oxide deposits. In addition, the static tensile and ductility of ductile cast iron were possibly enhanced simultaneously by partial austempering for changing pearlite into bainite superior in both tensile and ductility. 9 refs., 13 figs., 3 tabs.

  12. Initiation and propagation life distributions of fatigue cracks and the life evaluation in high cycle fatigue of ADI; ADI zai no ko cycle hiro kiretsu hassei shinten jumyo bunpu tokusei to jumyo hyoka

    Energy Technology Data Exchange (ETDEWEB)

    Ochi, Y.; Ishii, A. [University of Electro Communications, Tokyo (Japan); Ogata, T. [Hitachi Metals, Ltd., Tokyo (Japan); Kubota, M. [Kyushu University, Fukuoka (Japan). Faculty of Engineering

    1997-10-15

    Rotating bending fatigue tests were carried out on austempered ductile cast iron (ADI) in order to investigate the statistical properties of life distributions of crack initiation and propagation, and also the evaluation of fatigue life. The results are summarized as follows: (1) The size of crack initiation sites of the material was represented by a Weibull distribution without regarding to the kinds of crack initiation sites such as microshrinkage and graphite grain. The crack initiation life scattered widely, but the scatter became much smaller as soon as the cracks grew. (2) The crack propagation life Nac which was defined as the minimum crack propagation rate showed lower scatter than the crack initation life. (3) The fatigue life of the material was evaluated well by Nac and the propagation rate after Nac. It was clear that the fatigue life of ductile cast iron was goverened by the scatter of Nac. 8 refs., 13 figs., 4 tabs.

  13. Effects of crack tip geometry on dislocation emission and cleavage A possible path to enhanced ductility

    CERN Document Server

    Schiøtz, J; Carlsson, A E

    1997-01-01

    We present a systematic study of the effect of crack blunting on subsequent crack propagation and dislocation emission. We show that the stress intensity factor required to propagate the crack is increased as the crack is blunted by up to thirteen atomic layers, but only by a relatively modest amount for a crack with a sharp 60$^\\circ$ corner. The effect of the blunting is far less than would be expected from a smoothly blunted crack; the sharp corners preserve the stress concentration, reducing the effect of the blunting. However, for some material parameters blunting changes the preferred deformation mode from brittle cleavage to dislocation emission. In such materials, the absorption of preexisting dislocations by the crack tip can cause the crack tip to be locally arrested, causing a significant increase in the microscopic toughness of the crack tip. Continuum plasticity models have shown that even a moderate increase in the microscopic toughness can lead to an increase in the macroscopic fracture toughne...

  14. Mode I and mixed I/III crack initiation and propagation behavior of V-4Cr-4Ti alloy at 25{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.X.; Kurtz, R.J.; Jones, R.H. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-04-01

    The mode I and mixed-mode I/III fracture behavior of the production-scale heat (No. 832665) of V-4Cr-4Ti has been investigated at 25{degrees}C using compact tension (CT) specimens for a mode I crack and modified CT specimens for a mixed-mode I/III crack. The mode III to mode I load ratio was 0.47. Test specimens were vacuum annealed at 1000{degrees}C for 1 h after final machining. Both mode I and mixed-mode I/III specimens were fatigue cracked prior to J-integral testing. It was noticed that the mixed-mode I/III crack angle decreased from an initial 25 degrees to approximately 23 degrees due to crack plane rotation during fatigue cracking. No crack plane rotation occurred in the mode I specimen. The crack initiation and propagation behavior was evaluated by generating J-R curves. Due to the high ductility of this alloy and the limited specimen thickness (6.35 mm), plane strain requirements were not met so valid critical J-integral values were not obtained. However, it was found that the crack initiation and propagation behavior was significantly different between the mode I and the mixed-mode I/III specimens. In the mode I specimen crack initiation did not occur, only extensive crack tip blunting due to plastic deformation. During J-integral testing the mixed-mode crack rotated to an increased crack angle (in contrast to fatigue precracking) by crack blunting. When the crack initiated, the crack angle was about 30 degrees. After crack initiation the crack plane remained at 30 degrees until the test was completed. Mixed-mode crack initiation was difficult, but propagation was easy. The fracture surface of the mixed-mode specimen was characterized by microvoid coalescence.

  15. The effect of hot isostatic pressing on crack initiation, fatigue, and mechanical properties of two cast aluminum alloys

    Science.gov (United States)

    Rich, T. P.; Orbison, J. G.; Duncan, R. S.; Olivero, P. G.; Peterec, R. H.

    1999-06-01

    This article presents the results of an experimental materials testing program on the effect of hot isostatic pressing (HIP) on the crack initiation, fatigue, and mechanical properties of two cast aluminum alloys: AMS 4220 and 4225. These alloys are often used in castings for high temperature applications. Standard tensile and instrumented Charpy impact tests were performed at room and elevated temperatures. The resulting data quantify improvements in ultimate tensile strength, ductility, and Charpy impact toughness from the HIP process while indicating little change in yield strength for both alloys. In addition standard fracture mechanics fatigue tests along with a set of unique fatigue crack initiation tests were performed on the alloys. Hot isostatic pressing was shown to produce a significant increase in cycles to crack initiation for AMS 4225, while no change was evident in traditional da/dN fatigue crack growth. The data permits comparisons of the two alloys both with and without the HIP process.

  16. Evaluation method for ductile crack propagation in pre-strained plates; Yohizumizai no ensei kiretsu denpa hyokaho

    Energy Technology Data Exchange (ETDEWEB)

    Ueda, Y.; Murakawa, H. [Osaka Univ., Osaka (Japan). Welding Research Inst.; Tanigawa, M. [Hitachi Zosen Corp., Osaka (Japan)

    1996-12-31

    In order to investigate an effect of the plastic deformation, which was generated on ship side outer platings subjected to collision load before crack initiation, on the crack propagation behavior, crack propagation experiments using pre-strained specimens and simulation analysis by means of FEM method were carried out, to discuss about the practical simulation analysis method. As a result of the crack propagation experiments using pre-strained center notched plate specimens, a phenomenon where the crack is apt to propagate due to the pre-strains was confirmed, and measured data of crack tip opening angles were obtained. A method was proposed, in which the critical crack tip opening angle values are corrected by considering the difference between the crack shapes obtained from the FEM analysis model and actually measured, and its effectiveness was confirmed. The finite element size effect was also examined. A method using an equivalent plastic strain as the crack propagation condition was shown to determine the relationship between the element size and the critical value of equivalent plastic strain. 5 refs., 21 figs., 4 tabs.

  17. Fundamental study of crack initiation and propagation. Annual progress report, March 1976--March 1977

    Energy Technology Data Exchange (ETDEWEB)

    Norris, D.M. Jr. (ed.)

    1977-06-01

    Ductile fracture in nuclear pressure vessel steel was characterized using a computer model of material damage. The model predicts crack initiation and growth and contains constants that are set by computer simulation of the following fracture tests: the simple tension test, the circumferentially notched round tension test, the blunt-notched compact tension test, and the Charpy V-notch test. The simulations provide the stress and strain states of these tests at fracture. The major goal of our characterization program is to determine the correlation between Charpy toughness and fracture toughness.

  18. Experimental and numerical modelling of ductile crack propagation in large-scale shell structures

    DEFF Research Database (Denmark)

    Simonsen, Bo Cerup; Törnquist, R.

    2004-01-01

    for steel and aluminium plates, mainly as curves showing the critical element deformation versus the shell element size. These derived crack propagation criteria are then validated against a separate set of experiments considering centre crack specimens (CCS) which have a different crack-tip constraint...... is in general good and it is believed that the presented results and experimental-numerical calibration procedure can be of use in practical finite-element simulations of collision and grounding events with the use of shell elements. As discussed, the paper provides a clean framework for further development...

  19. Dynamic initiation and propagation of cracks in unidirectional composite plates

    Science.gov (United States)

    Coker, Demirkan

    Dynamic crack growth along weak planes is a significant mode of failure in composites and other layered/sandwiched structures and is also the principal mechanism of shallow crustal earthquakes. In order to shed light on this phenomenon dynamic crack initiation and propagation characteristics of a model fiber-reinforced unidirectional graphite/epoxy composite plate was investigated experimentally. Dynamic fracture experiments were conducted by subjecting the composite plates to in-plane, symmetric and asymmetric, impact loading. The lateral shearing interferometric technique of coherent gradient sensing (CGS) in conjunction with high-speed photography was used to visualize the failure process in real time. It was found that mode-I cracks propagated subsonically with crack speeds increasing to the neighborhood of the Rayleigh wave speed of the composite. Also in mode-I, the dependence of the dynamic initiation fracture toughness on the loading rate was determined and was found to be constant for low loading rates and to increase rapidly above K˙dI>10 5 . The dynamic crack propagation toughness, KID, was observed to decrease with crack tip speed up to the Rayleigh wave speed of the composite. For asymmetric, mode-II, types of loading the results revealed highly unstable and intersonic shear-dominated crack growth along the fibers. These cracks propagated with unprecedented speeds reaching 7400 m/s which is the dilatational wave speed of the composite along the fibers. For intersonic crack growth, the interferograms, featured a shock wave structure typical of disturbances traveling with speeds higher than one of the characteristic wave speeds in the solid. In addition high speed thermographic measurements are conducted that show concentrated hot spots behind the crack tip indicating non-uniform crack face frictional contact. In addition, shear dominated dynamic crack growth is investigated along composite/Homalite interfaces subjected to impact loading. The crack

  20. Three-dimensional microstructural effects on plane strain ductile crack growth

    DEFF Research Database (Denmark)

    Tvergaard, Viggo; Needleman, Alan

    2006-01-01

    solid is used to model the material. Two populations of secondphase particles are represented, large inclusions with low strength, which result in large voids near the crack tip at an early stage, and small second-phase particles, which require large strains before cavities nucleate. The larger...... of cylindrical inclusions. (c) 2005 Elsevier Ltd. All rights reserved....

  1. Microstructural mechanisms of cyclic deformation, fatigue crack initiation and early crack growth.

    Science.gov (United States)

    Mughrabi, Haël

    2015-03-28

    In this survey, the origin of fatigue crack initiation and damage evolution in different metallic materials is discussed with emphasis on the responsible microstructural mechanisms. After a historical introduction, the stages of cyclic deformation which precede the onset of fatigue damage are reviewed. Different types of cyclic slip irreversibilities in the bulk that eventually lead to the initiation of fatigue cracks are discussed. Examples of trans- and intercrystalline fatigue damage evolution in the low cycle, high cycle and ultrahigh cycle fatigue regimes in mono- and polycrystalline face-centred cubic and body-centred cubic metals and alloys and in different engineering materials are presented, and some microstructural models of fatigue crack initiation and early crack growth are discussed. The basic difficulties in defining the transition from the initiation to the growth of fatigue cracks are emphasized. In ultrahigh cycle fatigue at very low loading amplitudes, the initiation of fatigue cracks generally occupies a major fraction of fatigue life and is hence life controlling.

  2. Fatigue Crack Initiation and Propagation of Aluminum Alloy Bearings

    Institute of Scientific and Technical Information of China (English)

    CHENG Xian-Hua; MA Yan-Yan

    2004-01-01

    Observation of fatigue crack initiation and propagation during fatigue test in ALSn20Cu bearing has been presented. Journal center orbit, oil film pressure and stress distribution in alloy layer have been calculated and are taken as the basis for theoretically simulating the bearing fatigue process. It is found that the calculated results are in good accordance with the experimental results, which provides a feasible way for investigation of fatigue crack propagation process in the bearing.

  3. Elastic-Plastic Deformation in Cracked Solids and Ductile Fracture Criterion.

    Science.gov (United States)

    1982-01-01

    AT CRACK EXTENSION 8, MATERIAL - HY80 U1) YIELD STRESS- 560 MNm 2 (80KSI) SPEC"(.N TYPE OIMENSO 6 S, sm WJ 7 i b 101 WI0b 50 mm 90 DEC f-3PB W: 2a25mm...development of the non-linear fracture mechanics. The surthors also wish to acknowledge the financial supports by American Iron and Steel Institute...1966, pp. 393-399. [6] Dugdale, D. S., "Yielding of Steel Sheets Containing Slits," Journal of Mech. and Phys. of Solids, Vol. 8, 1960, pp. 100-104

  4. Gas-initiated crack propagation in a porous solid

    Energy Technology Data Exchange (ETDEWEB)

    Pitts, J.H.

    1976-01-15

    The propagation of a crack in porous earth formations following an experimental underground nuclear explosion is analyzed. The three-dimensional analysis includes interaction of gas pressure within the crack, permeation of gas into the porous earth formation, deflection of the crack walls, and crack propagation. Effects of permeability, k, from 10/sup -6/ to 0.1 (..mu..m)/sup 2/ (1(..mu..m)/sup 2/ approximately 1 Darcy), initial crack length and width up to 110 and 170 m, and ratio of maximum earth formation resistive pressure to initial driving pressure, P/sub r//sub max//P/sub 1/, from 0.1 to 0.9 are delineated. Propagation of a crack to the earth's surface following a typical experimental underground nuclear explosion buried at a depth of 500 m occurs only under unlikely conditions, such as when k < 10/sup -4/ (..mu..m)/sup 2/ and P/sub r//sub max//P/sup 1/ < 0.75.

  5. Dynamic crack initiation toughness : experiments and peridynamic modeling.

    Energy Technology Data Exchange (ETDEWEB)

    Foster, John T.

    2009-10-01

    This is a dissertation on research conducted studying the dynamic crack initiation toughness of a 4340 steel. Researchers have been conducting experimental testing of dynamic crack initiation toughness, K{sub Ic}, for many years, using many experimental techniques with vastly different trends in the results when reporting K{sub Ic} as a function of loading rate. The dissertation describes a novel experimental technique for measuring K{sub Ic} in metals using the Kolsky bar. The method borrows from improvements made in recent years in traditional Kolsky bar testing by using pulse shaping techniques to ensure a constant loading rate applied to the sample before crack initiation. Dynamic crack initiation measurements were reported on a 4340 steel at two different loading rates. The steel was shown to exhibit a rate dependence, with the recorded values of K{sub Ic} being much higher at the higher loading rate. Using the knowledge of this rate dependence as a motivation in attempting to model the fracture events, a viscoplastic constitutive model was implemented into a peridynamic computational mechanics code. Peridynamics is a newly developed theory in solid mechanics that replaces the classical partial differential equations of motion with integral-differential equations which do not require the existence of spatial derivatives in the displacement field. This allows for the straightforward modeling of unguided crack initiation and growth. To date, peridynamic implementations have used severely restricted constitutive models. This research represents the first implementation of a complex material model and its validation. After showing results comparing deformations to experimental Taylor anvil impact for the viscoplastic material model, a novel failure criterion is introduced to model the dynamic crack initiation toughness experiments. The failure model is based on an energy criterion and uses the K{sub Ic} values recorded experimentally as an input. The failure model

  6. Analysis of initial crack path in fretting fatigue

    Directory of Open Access Journals (Sweden)

    J. Vázquez

    2016-07-01

    Full Text Available The initial crack path is analysed in a fretting fatigue test with cylindrical contact, where there is a stress gradient and a multiaxial and non-proportional stress state. For this, a cylindrical pad is pressed, with a constant normal load, N, against a dog-bone type fatigue test specimen. Then, the test specimen is subjected to a cyclic axial stress, σ. Due to the cyclical axial stress, the assembly used and the friction between the contact pair, a tangential cyclic load Q is generated. In these tests, both components are made of Al7075-T651 alloy. The crack initiation path along the fracture surface is optically measured using a focus variation technique. The contact stress/strain fields obtained analytically, in junction with the Fatemi-Socie (FS and Smith-Watson- Topper (SWT multiaxial fatigue parameters, allow us to determine the controlling parameters of the crack initiation process observed in the tests and to estimate the crack path during the early stage of the crack growth.

  7. Effect of Initial Debond Crack Location on the Face/core Debond Fracture Toughness

    DEFF Research Database (Denmark)

    Quispitupa, Amilcar; Berggreen, Christian

    2010-01-01

    This paper studies the effect of initial crack location on the face/core debond fracture toughness under different mixed mode loading conditions. The mixed mode loading at the crack tip is defined in terms of the mode-mixity. In order to achieve the desired initial debond crack location, a pre...... as initial debond crack location. Lower fracture toughness values were measured for specimens with the initial crack location in the face laminate....

  8. Influence of surface defects on the fatigue crack initiation in pearlitic steel

    Directory of Open Access Journals (Sweden)

    Toribio Jesús

    2014-06-01

    Full Text Available Tensile fatigue tests were performed under load control, with constant stress range Δσ on pearlitic steel wires, from the hot rolled bar to the commercial prestressing steel wire (which has undergone seven cold drawing steps. Results show that fatigue cracks in pearlitic steels initiate at the wire surface starting from small defects, whose size decreases with the drawing process. Fatigue cracks created from defects (initiation phase exhibit a fractographic appearance consisting of ductile microtearing events which can be classified as tearing topography surface or TTS, and exhibit a remarkably lower spacing in the prestressing steel wire than in the hot rolled bar. In addition, some S-N tests were performed in both material forms under a stress range of about half the yield strength. In these tests, the main part of the fatigue life corresponds to the propagation stage in the hot rolled bar whereas such a main part of the life is associated with the initiation stage in the case of the prestressing steel wire.

  9. Crack initiation at long radial hydrides in Zr-2. 5Nb pressure tube material at elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Choubey, R.; Puls, M.P. (AECL Research, Pinawa, Manitoba (Canada). Whiteshell Labs.)

    1994-05-01

    Crack initiation at hydrides in smooth tensile specimens of Zr-2.5Nb pressure tube material was investigated at elevated temperatures up to 300 C using an acoustic emission (AE) technique. The test specimens contained long, radial hydride platelets. These hydrides have their plate normals oriented in the applied stress direction. Below [approximately]100 C, widespread hydride cracking was initiated at stresses close to the yield stress. An estimate of the hydride's fracture strength from this data yielded a value of [approximately]520 MPa at 100 C. Metallography showed that up to this temperature, cracking occurred along the length of the hydrides. However, at higher temperatures, there was no clear evidence of lengthwise cracking of hydrides, and fewer of the total hydride population fractured during deformation, as indicated by the AE record and the metallography. Moreover, the hydrides showed significant plasticity by-being able to flow along with the matrix material and align themselves parallel to the applied stress direction without fracturing. Near the fracture surface of the specimen, transverse cracking of the flow-reoriented hydrides had occurred at various points along the lengths of the hydrides. These fractures appear to be the result of stresses produced by large plastic strains imposed by the surrounding matrix on the less ductile hydrides.

  10. Crack initiation ahead of piled—up of dislocations emitted from a mode Ⅱ blunt crack

    Institute of Scientific and Technical Information of China (English)

    CaifuQian; WuyangChu; 等

    2002-01-01

    In situ tensile tests in a transmission electron microscope(TEM) show that dislocations emitted from a mode Ⅱ crack tip will form a inverse piled-up group after equilibrium or a double piled-up group when they meet a obstruction,e.g.,grain boundary or second phase.A microcrack can initiates in front of the piled-up group of dislocations.Micromechanics analysis shows that dislocations emitted from a mode -Ⅱ blunt crack tip can form a inverse piled-up or double piled-up group,depending upon the applied stress intensity factor KⅡa,lattice friction stress τf and the distance of the obstruction from the crack tip L.The maximum normal stress in front of the double piled-up group which is located at the direction of α=-64° increases with the increase in the stress intensity KⅡa and the obstruction site L,and the decrease in the friction stress τf.When it increases to equate the cohesive strength,a microcrack will initiate in front of the pild-up group.

  11. Crack initiation ahead of piled-up of dislocations emitted from a mode Ⅱ blunt crack

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In situ tensile tests in a transmission electron microscope (TEM) show that dislocations emitted from a mode II crack tip will form a inverse piled-up group after equilibrium or a double piled-up group when they meet a obstruction, e.g., grain boundary or second phase. A microcrack can initiates in front of the piled-up group of dislocations. Micromechanics analysis shows that dislocations emitted from a mode II blunt crack tip can form a inverse piled-up or double piled-up group, depending upon the applied stress intensity factor KIIa, latticefriction stress and the distance of the obstruction from the crack tip L. The maximum normal stress in front of the double piled-up group which is located at the direction of €? Increases with the increase in the stress intensity KIIa and the obstruction site L, and the decrease in the friction stress . When it increases to equate the cohesive strength, a microcrack will initiate in front of the piled-up group.

  12. Active Seismic Monitoring of Crack Initiation, Propagation, and Coalescence in Rock

    Science.gov (United States)

    Modiriasari, Anahita; Bobet, Antonio; Pyrak-Nolte, Laura J.

    2017-09-01

    Active seismic monitoring was used to detect and characterize crack initiation, crack propagation and crack coalescence in pre-cracked rock specimens. Uniaxial compression tests were conducted on Indiana limestone specimens with two parallel pre-existing cracks. During the experiments, the mechanically induced cracks around the flaw tips were monitored by measuring surface displacements using digital image correlation (DIC). Transmitted and reflected compressional and shear waves through the specimens were also recorded during the loading to detect any damage or cracking phenomena. The amplitude of transmitted compressional and shear waves decreased with uniaxial compression. However, the rate of decrease of the amplitude of the transmitted waves intensified well before the initiation of tensile cracks. In addition, a distinct minimum in the amplitude of transmitted waves occurred close to coalescence. The normalized amplitude of waves reflecting from the new cracks increased before new tensile and shear cracks initiated around the flaw tips. In addition, the location of new cracks could be identified using the traveling time of the reflected waves. The experimental results indicate that changes in normalized amplitude of transmitted and reflected signals associated with crack initiation and crack coalescence were detected much earlier than with DIC, at a load of about 80-90% of the load at which the cracks appeared on the surface. The tests show conclusively that active wave monitoring is an effective tool to detect damage and new cracks in rock, as well as to estimate the location of the new cracks.

  13. Investigation on the Crack Initiation of V-Shaped Notch Tip in Precision Cropping

    Directory of Open Access Journals (Sweden)

    Lijun Zhang

    2014-01-01

    Full Text Available The crack initiation of V-shaped notch tip has a very important influence on the cross-section quality and the cropping time for every segment of metal bar in course of low stress precision cropping. By the finite element method, the influence of machining precision of V-shaped notch bottom corner on the crack initiation location is analyzed and it is pointed out that the crack initiation point locates in the place at the maximal equivalent stress change rate on V-shaped notch surface. The judgment criterion of the crack initiation direction is presented and the corresponding crack initiation angle can be calculated by means of the displacement extrapolation method. The factual crack initiation angle of the metal bar has been measured by using the microscopic measurement system. The formula of the crack initiation life of V-shaped notch tip is built, which mainly includes the stress concentration factor of V-shaped notch, the tensile properties of metal material, and the cyclic loading conditions. The experimental results show that the obtained theoretical analyses about the crack initiation location, the crack initiation direction, and the crack initiation time in this paper are correct. It is also shown that the crack initiation time accounts for about 80% of the cropping time for every segment of the metal bar.

  14. A comparison of conventional local approach and the short crack approach to fatigue crack initiation at a notch

    Energy Technology Data Exchange (ETDEWEB)

    Ranganathan, Narayanaswami; Leroy, Rene; Tougui, Abdellah [Laboratoire de Mecanique et Rheologie, Universite Francois Rabelais de Tours, Polytech Tours, Departement Mecanique et Conception de Systemes, Tours (France)

    2009-09-15

    Methods to estimate fatigue crack initiation life at a notch tip are compared. The methods used determine the strain amplitudes at the notch tip using Neuber's or Glinka's approximation. In conventional approaches, equivalent-damage levels are determined, using appropriate strain-life relationships coupled with damage-summation models. In the short-crack approach, a crack-like defect is assumed to exist at the notch tip. It is shown that the short-crack concept can be successfully applied to predict crack-initiation behavior at a notch. Model predictions are compared with carefully designed experiments. It is shown that model predictions are very close to experimentally measured lives under an aircraft-wing loading spectrum. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  15. Fatigue-crack-initiation numerical modelling of a Ni-base powder metallurgy alloy

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    A simplified three-dimensional numerical model was presented to simulate the micro-crack nucleation and growth to some predefined dimension(approximately 0.38 mm) on the throat surface of a Ni-base powder metallurgy(PM) specimen.The numerical simulation of micro-crack initiation was based on the Tanaka-Mura micro-crack initiation models,where individual grains of the mesoscopic model were simulated using the Voronoi tessellation.Four improvements were made in the model.(1) Considering crack initiation along with 12 principal slip systems on octahedral slip planes of face centered cubic(FCC) crystal in three-dimensional(3-D) models.(2) Considering the effect of secondary phase precipitate due to impinging slip and dislocation pileup.(3) The Tanaka-Mura theory of fatigue-crack-initiation from notches was applied to simulate the crack initiation from another crack tip.(4) The coalescence of random initiated micro-cracks was simulated once they intersected with each other and a macro-crack was finally formed.The calculated results were in good agreement with the experimental data which verified the rationality of the simulation model.The applicability of the proposed model for treating fatigue-crack-initiation life in engineering structures was preliminarily achieved.%A simplified three-dimensional numerical model was presented to simulate the micro-crack nucleation and growth to some predefined dimension(approximately 0.38 mm) on the throat surface of a Ni-base powder metallurgy(PM) specimen.The numerical simulation of micro-crack initiation was based on the Tanaka-Mura micro-crack initiation models,where individual grains of the mesoscopic model were simulated using the Voronoi tessellation.Four improvements were made in the model.(1) Considering crack initiation along with 12 principal slip systems on octahedral slip planes of face centered cubic(FCC) crystal in three-dimensional(3-D) models.(2) Considering the effect of secondary phase

  16. On the issue of Zircaloy ductility during a reactivity-initiated accident

    Energy Technology Data Exchange (ETDEWEB)

    Link, T.M.; Motta, A.T.; Koss, D.A. [Pennsylvania State Univ., University Park, PA (United States)

    1997-01-01

    During reactor exposure, Zircaloy cladding undergoes various microstructural changes including irradiation damage, oxidation, and hydrogen pick-up. There is a concern that the combination of these changes in high burnup cladding will cause failure during a reactivity-initiated accident (RIA) at an energy deposition level significantly lower than that of fresh cladding. In RIA conditions, the cladding must withstand loading at high strain rates and under deformation paths close to transverse plane-strain extension. Thus to assess cladding failure it is necessary to examine the failure mechanism of unirradiated Zircaloy cladding under RIA-like loading conditions. The authors present here a theoretical analysis of a possible failure mode of Zircaloy cladding due to localized necking. The results of the analysis suggest that high-burnup cladding is susceptible to pronounced losses of ductility under a combination of plane strain loading deformation and the presence of thickness imperfections. Such imperfections may be caused by hydride embrittlement of the cladding or non-uniform oxidation such that an axial thickness change is created.

  17. The significance of crack initiation stage in very high cycle fatigue of steels

    Energy Technology Data Exchange (ETDEWEB)

    Bergstroem, J. [Department of Materials Engineering, Karlstad University (Sweden); Burman, C.; Kazymyrovych, V.

    2010-04-15

    Different stages of the Very High Cycle Fatigue (VHCF) crack evolution in tool steels have been explored using a 20 kHz ultrasonic fatigue testing equipment. Extensive experimental data is presented describing VHCF behaviour, strength and crack initiating defects in an AISI H11 tool steel. Striation measurements are used to estimate fatigue crack growth rate, between 10{sup -8} and 10{sup -6} m/cycle, and the number of load cycles required for a crack to grow to critical dimensions. The growth of small fatigue cracks within the ''fish-eye'' is shown to be distinctively different from the crack propagation behaviour of larger cracks. More importantly, the crack initiation stage is shown to determine the total fatigue life, which emphasizes the inherent difficulty to detect VHCF cracks prior to failure. Several mechanisms for initiation and early crack growth are possible. Some of them are discussed here: crack development by local accumulation of fatigue damage at the inclusion - matrix interface, hydrogen assisted crack growth and crack initiation by decohesion of carbides from the matrix. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  18. Studies on the disbonding initiation of interfacial cracks.

    Energy Technology Data Exchange (ETDEWEB)

    McAdams, Brian J. (Lehigh University, Bethlehem, PA); Pearson, Raymond A. (Lehigh University, Bethlehem, PA)

    2005-08-01

    With the continuing trend of decreasing feature sizes in flip-chip assemblies, the reliability tolerance to interfacial flaws is also decreasing. Small-scale disbonds will become more of a concern, pointing to the need for a better understanding of the initiation stage of interfacial delamination. With most accepted adhesion metric methodologies tailored to predict failure under the prior existence of a disbond, the study of the initiation phenomenon is open to development and standardization of new testing procedures. Traditional fracture mechanics approaches are not suitable, as the mathematics assume failure to originate at a disbond or crack tip. Disbond initiation is believed to first occur at free edges and corners, which act as high stress concentration sites and exhibit singular stresses similar to a crack tip, though less severe in intensity. As such, a 'fracture mechanics-like' approach may be employed which defines a material parameter--a critical stress intensity factor (K{sub c})--that can be used to predict when initiation of a disbond at an interface will occur. The factors affecting the adhesion of underfill/polyimide interfaces relevant to flip-chip assemblies were investigated in this study. The study consisted of two distinct parts: a comparison of the initiation and propagation phenomena and a comparison of the relationship between sub-critical and critical initiation of interfacial failure. The initiation of underfill interfacial failure was studied by characterizing failure at a free-edge with a critical stress intensity factor. In comparison with the interfacial fracture toughness testing, it was shown that a good correlation exists between the initiation and propagation of interfacial failures. Such a correlation justifies the continuing use of fracture mechanics to predict the reliability of flip-chip packages. The second aspect of the research involved fatigue testing of tensile butt joint specimens to determine lifetimes at sub

  19. On crack initiation in notched, cross-plied polymer matrix composites

    Science.gov (United States)

    Yang, Q. D.; Schesser, D.; Niess, M.; Wright, P.; Mavrogordato, M. N.; Sinclair, I.; Spearing, S. M.; Cox, B. N.

    2015-05-01

    The physics of crack initiation in a polymer matrix composite are investigated by varying the modeling choices made in simulations and comparing the resulting predictions with high-resolution in situ images of cracks. Experimental data were acquired using synchrotron-radiation computed tomography (SRCT) at a resolution on the order of 1 μm, which provides detailed measurement of the location, shape, and size of small cracks, as well as the crack opening and shear displacements. These data prove sufficient to discriminate among competing physical descriptions of crack initiation. Simulations are executed with a high-fidelity formulation, the augmented finite element method (A-FEM), which permits consideration of coupled damage mechanisms, including both discrete cracks and fine-scale continuum damage. The discrete cracks are assumed to be nonlinear fracture events, governed by reasonably general mixed-mode cohesive laws. Crack initiation is described in terms of strength parameters within the cohesive laws, so that the cohesive law provides a unified model for crack initiation and growth. Whereas the cracks investigated are typically 1 mm or less in length, the fine-scale continuum damage refers to irreversible matrix deformation occurring over gauge lengths extending down to the fiber diameter (0.007 mm). We find that the location and far-field stress for crack initiation are predicted accurately only if the variations of local stress within plies and in the presence of stress concentrators (notches, etc.) are explicitly computed and used in initiation criteria; stress redistribution due to matrix nonlinearity that occurs prior to crack initiation is accounted for; and a mixed-mode criterion is used for crack initiation. If these factors are not all considered, which is the case for commonly used failure criteria, predictions of the location and far-field stress for initiation are not accurate.

  20. Fatigue crack initiation for Al-Zn-Mg alloy welded joint

    Institute of Scientific and Technical Information of China (English)

    Liang ZHANG; Xuesong LIU; Linsen WANG; Ping WANG; Hongyuan FANG

    2012-01-01

    To investigate fatigue crack initiation characteristics of A1-Zn-Mg alloy welded joint,notched specimens were used in fatigue test for the base metal,welding bead and heat affected zone (HAZ).The fatigue fracture surface near the fatigue crack initiation site was observed by scanning electron microscope (SEM).The results show that the differences of fatigue crack initiation life among base metal,welding bead and HAZ are not obvious.Inhomogeneity in microstructure and mechanical performance of HAZ influences the fatigue crack initiation life.The ratio of fatigue crack initiation life (Ni) to fatigue failure life (Nf) for the base metal,welding bead and HAZ of A7N01 aluminium alloy welded joint are 26.32%,40.21% and 60.67%,respectively.Fatigue crack initiation life can be predicted using a uniform model.Observation of fatigue fracture surfaces shows that for the welding bead a fatigue crack initiates from the smooth surface due to the welding process,the blowhole in HAZ causes fatigue crack and the crushed second phase particles play an important role in fatigue crack initiation for the base metal.

  1. Macroscopic scattering of cracks initiated at single impurity atoms

    Science.gov (United States)

    Kermode, J. R.; Ben-Bashat, L.; Atrash, F.; Cilliers, J. J.; Sherman, D.; de Vita, A.

    2013-09-01

    Brittle crystals, such as coloured gems, have long been known to cleave with atomically smooth fracture surfaces, despite being impurity laden, suggesting that isolated atomic impurities do not generally cause cracks to deflect. Whether cracks can ever deviate when hitting an atomic defect, and if so how they can go straight in real brittle crystals, which always contain many such defects, is still an open question. Here we carry out multiscale molecular dynamics simulations and high-resolution experiments on boron-doped silicon, revealing that cracks can be deflected by individual boron atoms. The process, however, requires a characteristic minimum time, which must be less than the time spent by the crack front at the impurity site. Deflection therefore occurs at low crack speeds, leading to surface ridges which intensify when the boron-dopage level is increased, whereas fast-moving cracks are dynamically steered away from being deflected, yielding smooth cleavage surfaces.

  2. Effect of initial void shape on ductile failure in a shear field

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2015-01-01

    For voids in a shear field unit cell model analyses have been used to show that ductile failure is predicted even though the stress triaxiality is low or perhaps negative, so that the void volume fraction does not grow during deformation. Here, the effect of the void shape is studied by analyzing...

  3. Initiation of environmentally-assisted cracking in low-alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Wire, G.L.; Li, Y.Y.

    1996-06-01

    Environmentally-Assisted Cracking (EAC) in low alloy steels is activated by a critical level of sulfide ions at the crack tip, which is produced from dissolution of sulfide inclusions (MnS, FeS, etc.) in the steel following exposure by a growing crack. EAC of concern herein is the increase of fatigue crack growth rate of up to 40 to 100 times the rate in air that occurs at 240--300 C in high temperature LWR or boiler water environments. The initiation of EAC is the onset of the higher fatigue crack growth rates in fully developed cracks already presumed to be present due to fatigue, stress corrosion cracking, or induced by fabrication. Initiation of EAC is induced by a change in loading parameters causing the fatigue crack growth rate to increase from a small multiple (2--4) to 40--100 times the air rate. A steady state theory developed by Combrade, suggests that EAC will initiate only above a critical crack velocity and cease below this same velocity. However, more recent tests show that EAC can persist down to much lower velocities (100 times lower) in low oxygen water at slightly lower temperatures. A special set of experiments on high sulfur plate material demonstrate that EAC will not initiate from surface cracks with low sulfide inventories at low crack tip velocities. Transient diffusion calculations show that a finite crack extension at a high crack tip velocity is necessary to initiate EAC, providing a possible explanation for the lack of high crack growth observations reported in low alloy steels in structural applications involving low oxygen environments.

  4. Onset of Crack Initiation in Uniaxial and Triaxial Compression Tests of Dolomite Samples

    Directory of Open Access Journals (Sweden)

    Cieślik Jerzy

    2014-03-01

    Full Text Available The paper presents results of laboratory investigation and analysis of crack initiation threshold identification of dolomite samples. First, selected methods for determining crack initiation thresholds are briefly described with special attention paid to four methods: crack volume strain method [14], change in Poisson’s ratio [8], lateral strain response method [16], and dilatancy method [4]. The investigation performed on dolomite samples shows that for the uniaxial and conventional triaxial compression tests, the above mentioned methods give quite similar values, except for the crack volume strain method. Crack initiation threshold determined by this method has a distinctively lower value than that obtained by the other methods. The aim of the present paper was to review and assess these methods for identifying crack initiation threshold based on laboratory tests of dolomite samples.

  5. Ductile failure modeling

    DEFF Research Database (Denmark)

    Benzerga, Ahmed Amine; Leblond, Jean Baptiste; Needleman, Alan

    2016-01-01

    anisotropy, or the influence of nonlocal effects that bring a material size scale into the models. Often the voids are not present in the material from the beginning, and realistic nucleation models are important. The final failure process by coalescence of neighboring voids is an issue that has been given......Ductile fracture of structural metals occurs mainly by the nucleation, growth and coalescence of voids. Here an overview of continuum models for this type of failure is given. The most widely used current framework is described and its limitations discussed. Much work has focused on extending void...... growth models to account for non-spherical initial void shapes and for shape changes during growth. This includes cases of very low stress triaxiality, where the voids can close up to micro-cracks during the failure process. The void growth models have also been extended to consider the effect of plastic...

  6. Accelerated Stress Corrosion Crack Initiation of Alloys 600 and 690 in Hydrogenated Supercritical Water

    Science.gov (United States)

    Moss, Tyler; Was, Gary S.

    2017-04-01

    The objective of this study is to determine whether stress corrosion crack initiation of Alloys 600 and 690 occurs by the same mechanism in subcritical and supercritical water. Tensile bars of Alloys 690 and 600 were strained in constant extension rate tensile experiments in hydrogenated subcritical and supercritical water from 593 K to 723 K (320 °C to 450 °C), and the crack initiation behavior was characterized by high-resolution electron microscopy. Intergranular cracking was observed across the entire temperature range, and the morphology, structure, composition, and temperature dependence of initiated cracks in Alloy 690 were consistent between hydrogenated subcritical and supercritical water. Crack initiation of Alloy 600 followed an Arrhenius relationship and did not exhibit a discontinuity or change in slope after crossing the critical temperature. The measured activation energy was 121 ± 13 kJ/mol. Stress corrosion crack initiation in Alloy 690 was fit with a single activation energy of 92 ± 12 kJ/mol across the entire temperature range. Cracks were observed to propagate along grain boundaries adjacent to chromium-depleted metal, with Cr2O3 observed ahead of crack tips. All measures of the SCC behavior indicate that the mechanism for stress corrosion crack initiation of Alloy 600 and Alloy 690 is consistent between hydrogenated subcritical and supercritical water.

  7. Accelerated Stress Corrosion Crack Initiation of Alloys 600 and 690 in Hydrogenated Supercritical Water

    Science.gov (United States)

    Moss, Tyler; Was, Gary S.

    2017-01-01

    The objective of this study is to determine whether stress corrosion crack initiation of Alloys 600 and 690 occurs by the same mechanism in subcritical and supercritical water. Tensile bars of Alloys 690 and 600 were strained in constant extension rate tensile experiments in hydrogenated subcritical and supercritical water from 593 K to 723 K (320 °C to 450 °C), and the crack initiation behavior was characterized by high-resolution electron microscopy. Intergranular cracking was observed across the entire temperature range, and the morphology, structure, composition, and temperature dependence of initiated cracks in Alloy 690 were consistent between hydrogenated subcritical and supercritical water. Crack initiation of Alloy 600 followed an Arrhenius relationship and did not exhibit a discontinuity or change in slope after crossing the critical temperature. The measured activation energy was 121 ± 13 kJ/mol. Stress corrosion crack initiation in Alloy 690 was fit with a single activation energy of 92 ± 12 kJ/mol across the entire temperature range. Cracks were observed to propagate along grain boundaries adjacent to chromium-depleted metal, with Cr2O3 observed ahead of crack tips. All measures of the SCC behavior indicate that the mechanism for stress corrosion crack initiation of Alloy 600 and Alloy 690 is consistent between hydrogenated subcritical and supercritical water.

  8. Crack initiation and crack growth behavior of carbon and low-alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Gavenda, D.J.; Luebbers, P.R.; Chopra, O.K. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-01-01

    Section III of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. These curves were based on tests of smooth polished specimens at room temperature in air. The effects of reactor coolant environments are not explicitly addressed by the Code design curves, but recent test data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be a factor of {approx}70 shorter than in air. Results of fatigue tests that examine the influence of reactor environment on crack imitation and crack growth of carbon and low-alloy steels are presented. Crack lengths as a function of fatigue cycles were determined in air by a surface replication technique, and in water by block loading that leaves marks on the fracture surface. Decreases in fatigue life of low-alloy steels in high-dissolved-oxygen (DO) water are primarily caused by the effects of environment during early stages of fatigue damage, i.e., growth of short cracks <100 {micro}m in depth. For crack sizes of >100 {micro}m, crack growth rates in high-DO water are higher than in air by one order of magnitude. The effects of LWR environments on growth of short cracks are discussed.

  9. Weibull Effective Area for Hertzian Ring Crack Initiation Stress

    Energy Technology Data Exchange (ETDEWEB)

    Jadaan, Osama M. [University of Wisconsin, Platteville; Wereszczak, Andrew A [ORNL; Johanns, Kurt E [ORNL

    2011-01-01

    Spherical or Hertzian indentation is used to characterize and guide the development of engineered ceramics under consideration for diverse applications involving contact, wear, rolling fatigue, and impact. Ring crack initiation can be one important damage mechanism of Hertzian indentation. It is caused by sufficiently-high, surface-located, radial tensile stresses in an annular ring located adjacent to and outside of the Hertzian contact circle. While the maximum radial tensile stress is known to be dependent on the elastic properties of the sphere and target, the diameter of the sphere, the applied compressive force, and the coefficient of friction, the Weibull effective area too will be affected by those parameters. However, the estimations of a maximum radial tensile stress and Weibull effective area are difficult to obtain because the coefficient of friction during Hertzian indentation is complex, likely intractable, and not known a priori. Circumventing this, the Weibull effective area expressions are derived here for the two extremes that bracket all coefficients of friction; namely, (1) the classical, frictionless, Hertzian case where only complete slip occurs, and (2) the case where no slip occurs or where the coefficient of friction is infinite.

  10. Damage initiation in brittle and ductile materials as revealed from a fractoluminescence study

    Directory of Open Access Journals (Sweden)

    Alexandre Chmel

    2014-10-01

    Full Text Available A set of heterogeneous and homogeneous materials differing in their brittle and ductile characteristics (granite, marble, silica ceramics, silicon carbide, organic glass were subjected to impact damaging by a falling weight. Multiple chemical bond ruptures produced by elastic waves propagating from a damaged zone were accompanied by the photon emission generated throughout the sample (tribo- or fractoluminescence, FL. The statistical analysis of the FL time series detected with high resolution (10 ns showed that the energy release distributions in brittle solids follow the power law typical for the correlated nucleation of primary defects. At the same time, the formation of damaged sites in ductile materials (marble and organic glass was found to be fully random.

  11. Comparative Study on Crack Initiation and Propagation of Glass under Thermal Loading

    Directory of Open Access Journals (Sweden)

    Yu Wang

    2016-09-01

    Full Text Available This paper explores the fracture process based on finite element simulation. Both probabilistic and deterministic methods are employed to model crack initiation, and several commonly used criteria are utilized to predict crack growth. It is concluded that the criteria of maximum tensile stress, maximum normal stress, and maximum Mises stress, as well as the Coulomb-Mohr criterion are able to predict the initiation of the first crack. The mixed-mode criteria based on the stress intensity factor (SIF, energy release rate, and the maximum principal stress, as well as the SIF-based maximum circumferential stress criterion are suitable to predict the crack propagation.

  12. Crack initiation and fracture features of Fe–Co–B–Si–Nb bulk metallic glass during compression

    Directory of Open Access Journals (Sweden)

    S. Lesz

    2016-01-01

    Full Text Available The aim of the paper was investigation crack initiation and fracture features developed during compression of Fe-based bulk metallic glass (BMG. These Fe-based BMG has received great attention as a new class of structural material due to an excellent properties (e.g. high strength and high elasticity and low costs. However, the poor ductility and brittle fracture exhibited in BMGs limit their structural application. At room temperature, BMGs fails catastrophically without appreciable plastic deformation under tension and only very limited plastic deformation is observed under compression or bending. Hence a well understanding of the crack initiation and fracture morphology of Fe-based BMGs after compression is of much importance for designing high performance BMGs. The raw materials used in this experiment for the production of BMGs were pure Fe, Co, Nb metals and nonmetallic elements: Si, B. The Fe–Co–B–Si–Nb alloy was cast as rods with three different diameters. The structure of the investigated BMGs rod is amorphous. The measurement of mechanical properties (Young modulus - E, compressive stress - σc, elastic strain - ε, unitary elastic strain energy – Uu were made in compression test. Compression test indicates the rods of Fe-based alloy to exhibit high mechanical strength. The development of crack initiation and fracture morphology after compression of Fe-based BMG were examined with scanning electron microscope (SEM. Fracture morphology of rods has been different on the cross section. Two characteristic features of the compressive fracture morphologies of BMGs were observed. One is the smooth region. Another typical feature of the compressive fracture morphology of BMGs is the vein pattern. The veins on the compressive fracture surface have an obvious direction as result of initial displace of sample along shear bands. This direction follows the direction of the displacement of a material. The formation of veins on the

  13. Effect of variable load on crack initiation microalloyed steel S 690-QL

    Directory of Open Access Journals (Sweden)

    M. Burzić

    2015-01-01

    Full Text Available The accumulation of damage in the form of initiation and growth of micro-cracks is the first stage of destruction that ends when the merger microcracks form macro cracks. Cracks formed in the cycle number N =104 - 105 are the result of low cycle fatigue. From the need to evaluate low cycle fatigue life was carried out to investigate the low cycle fatigue microalloyed high-strength steel S690QL in the heat-treated.

  14. Energetic approach for ductile tearing; Approche energetique de la dechirure ductile

    Energy Technology Data Exchange (ETDEWEB)

    Marie, St

    1999-07-01

    This study focuses on ductile crack initiation and propagation. It aims to propose an approach for the engineer allowing the prediction of the evolution of cracks in large scale components, from parameters determined on laboratory specimens. A crack initiation criterion, defining a J{sub i} tenacity related to crack tip blunting proposed in the literature is validated in the study. This criterion is shown to be transferable from laboratory specimens to structures. The literature review shows that an approach based on the dissipated energy in the fracture process during propagation offers an economical and simple solution to simulate large crack growth. A numerical method is proposed to estimate this fracture energy. The existence of an energy parameter G{sub fr} is shown, by simulating the propagation by the simultaneous release of several elements and by the use of the Rice integral with an original integration path. This parameter represents the needed energy for a unit crack extension and appears to be intrinsic to the material. A global energy statement allows to relate this parameter to a variation of the plastic part of J integral. It offers a second numerical method to simulate the propagation just from stationary numerical calculations, as well as the elaboration of a simplified method. This approach, using two parameters J{sub i} and G{sub fr}, intrinsic to the material and experimentally measurable on specimens, is validated on many tests such as crack pipes subjected to four points bending and cracked rings in compression. For example, this approach allows to model up to 90 mm ductile tearing in a pipe with a circumferential through-wall crack in ferritic steel, or to anticipate the evolution of a semi-elliptical crack in an aged austenitic ferritic steel plate subjected to bending. (author)

  15. Effect of initial microstructure on the activation energy of second stage during austempering of ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Campos-Cambranis, R.E.; Narvaez Hernandez, L. [UASLP, San Luis Potosi (Mexico). Instituto de Metalurgia; Cisneros-Guerrero, M.M. [Inst. Tecnologico de Saltillo (Mexico). Dept. Metal-Mecanica; Perez-Lopez, M.J. [Inst. Tecnologico de Zacatecas (Mexico)

    1998-03-13

    The good balance among mechanical properties of austempered ductile irons (ADI) mainly depends on the matrix microstructure, which basically consists of acicular ferrite and carbon-enriched austenite. This structure is produced by isothermal transformation of the austenite over the temperature range of 523 to 673 K. It is well accepted that during the isothermal holding, the transformation takes place in two stages. In the first stage, the austenite decomposes into acicular ferrite and carbon-enriched austenite. When the austenite is transformed at temperatures higher than 623 K, the acicular ferrite is free of carbides; at temperatures below 623 K, besides the formation of the acicular ferrite and austenite, precipitation of carbides takes place over the plates of the acicular ferrite. The mixture of ferrite and austenite is known as ausferrite being the responsible for the good mechanical properties of ADI. In this work, the ausferrite obtained above and below 623 K will be termed high and low temperature ausferrite respectively. Although ausferrite does not transform at room temperature, it is not a thermodynamically stable structure. Consequently, if the isothermal holding is extended, or if ADI is heated at high temperatures (523 to 800 K), the second stage of the austempering reaction will occur. During this stage, the carbon rich austenite will decompose into ferrite and carbides. In order to establish the maximum working temperature of ADI, it is necessary to characterize the thermal stability of ausferrite microstructure, since once stage II takes place, the mechanical properties, in particular ductility and toughness, are adversely affected. In the present work the influence of previous ausferrite microstructure (that obtained during first stage) of an alloyed ductile iron (0.6%Ni, 0.15%Mo) on the empirical activation energy of stage II is studied.

  16. Ductile failure X-prize.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Wellman, Gerald William; Emery, John M.; Ostien, Jakob T.; Foster, John T.; Cordova, Theresa Elena; Crenshaw, Thomas B.; Mota, Alejandro; Bishop, Joseph E.; Silling, Stewart Andrew; Littlewood, David John; Foulk, James W., III; Dowding, Kevin J.; Dion, Kristin; Boyce, Brad Lee; Robbins, Joshua H.; Spencer, Benjamin Whiting

    2011-09-01

    Fracture or tearing of ductile metals is a pervasive engineering concern, yet accurate prediction of the critical conditions of fracture remains elusive. Sandia National Laboratories has been developing and implementing several new modeling methodologies to address problems in fracture, including both new physical models and new numerical schemes. The present study provides a double-blind quantitative assessment of several computational capabilities including tearing parameters embedded in a conventional finite element code, localization elements, extended finite elements (XFEM), and peridynamics. For this assessment, each of four teams reported blind predictions for three challenge problems spanning crack initiation and crack propagation. After predictions had been reported, the predictions were compared to experimentally observed behavior. The metal alloys for these three problems were aluminum alloy 2024-T3 and precipitation hardened stainless steel PH13-8Mo H950. The predictive accuracies of the various methods are demonstrated, and the potential sources of error are discussed.

  17. Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

    Science.gov (United States)

    Thompson, R. G.; Genculu, S.

    1983-01-01

    The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

  18. Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

    Science.gov (United States)

    Thompson, R. G.; Genculu, S.

    1983-01-01

    The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

  19. A numerical study of crack initiation in a bcc iron system based on dynamic bifurcation theory

    Energy Technology Data Exchange (ETDEWEB)

    Li, Xiantao, E-mail: xli@math.psu.edu [Pennsylvania State University, University Park, Pennsylvania 16802 (United States)

    2014-10-28

    Crack initiation under dynamic loading conditions is studied under the framework of dynamic bifurcation theory. An atomistic model for BCC iron is considered to explicitly take into account the detailed molecular interactions. To understand the strain-rate dependence of the crack initiation process, we first obtain the bifurcation diagram from a computational procedure using continuation methods. The stability transition associated with a crack initiation, as well as the connection to the bifurcation diagram, is studied by comparing direct numerical results to the dynamic bifurcation theory [R. Haberman, SIAM J. Appl. Math. 37, 69–106 (1979)].

  20. Prevention of crack initiation in valve bodies under thermal shock

    Energy Technology Data Exchange (ETDEWEB)

    Delmas, J.; Coppolani, P.

    1996-12-01

    On site and testing experience has shown that cracking in valves affects mainly the stellite hardfacing on seats and discs but may also be a concern for valve bodies. Metallurgical investigations conducted by EDF laboratories on many damaged valves have shown that most of the damage had either a chemical, manufacturing, or operating origin with a strong correlation between the origins and the type of damage. The chemical defects were either excess ferritic dilution of stellite or excess carburizing. Excess carburizing leads to a too brittle hardfacing which cracks under excessive stresses induced on the seating surfaces, via the stem, by too high operating thrusts. The same conditions can also induce cracks of the seats in the presence, in the hardfacing, of hidden defects generated during the welding process. Reduction of the number of defects results first from controls during manufacturing, mainly in the thickness of stellite. On the other hand, maintenance must be fitted to the type of defect. In-situ lapping may lead to release of cobalt, resulting in contamination of the circuit. Furthermore, it is ineffectual in the case of a crack through the seating surface, as is often found on globe valves. The use of new technologies of valves with removable seats and cobalt-free alloys solves permanently this kind of problem.

  1. High temperature initiation and propagation of cracks in 12%Cr-steel turbine disks

    Directory of Open Access Journals (Sweden)

    S. Foletti

    2013-10-01

    Full Text Available This work aims to study the crack propagation in 12%Cr steel for turbine disks. Creep Crack Growth (CCG tests on CT specimens have been performed to define the proper fracture mechanics which describes the initiation of the crack propagation and the crack growth behaviour for the material at high temperature. Results have been used to study the occurrence of crack initiation on a turbine disk at the extreme working temperature and stress level experienced during service, and validate the use of C* integral in correlating creep growth rate on the disk component, in case C* is numerically calculated through FEM analysis or calculated by the use of reference stress concept.

  2. Crack Initiation Assessment of Wearing Course Asphalt Mixtures Using Aggregate Gradation Characteristic

    Directory of Open Access Journals (Sweden)

    Dr. Iman Haryanto

    2007-05-01

    Full Text Available At normal service temperatures, wearing course asphalt mixtures may have ductile cracking. Aggregate gradation characteristic is important to avoid the premature cracking. The present study discusses a relationship between the characteristic of aggregate gradation and crack resistance of wearing course mixtures. Asphalt mixture specimens were prepared using different types of aggregate gradation. The Bailey method was employed in order to recognize the characteristic of aggregate gradations. Notched semi circular bending test was conducted to obtain the critical J integral (Jc. The coarse aggregate (CA ratio and the fine graded fine aggregate coarse (FG FAc ratio defined by the Bailey method were introduced to recognize the effect of aggregate gradation type on Jc. The result was decreasing the Jc value with increasing the CA ratio and FG FAc ratio. Satisfying the current Bailey criterion on the CA ratio for stone mastic asphalt mixtures and setting FG FAc of fine graded HMA mixtures near 0.4 seem useful in order to obtain HMA mixtures with a high Jc. The present study also discusses spherical aggregates assembly models as an aid to illustrate development of the aggregates interlocking, which influences to the cracking.

  3. Influence of oxide films on primary water stress corrosion cracking initiation of alloy 600

    Science.gov (United States)

    Panter, J.; Viguier, B.; Cloué, J.-M.; Foucault, M.; Combrade, P.; Andrieu, E.

    2006-01-01

    In the present study alloy 600 was tested in simulated pressurised water reactor (PWR) primary water, at 360 °C, under an hydrogen partial pressure of 30 kPa. These testing conditions correspond to the maximum sensitivity of alloy 600 to crack initiation. The resulting oxidised structures (corrosion scale and underlying metal) were characterised. A chromium rich oxide layer was revealed, the underlying metal being chromium depleted. In addition, analysis of the chemical composition of the metal close to the oxide scale had allowed to detect oxygen under the oxide scale and particularly in a triple grain boundary. Implication of such a finding on the crack initiation of alloy 600 is discussed. Significant diminution of the crack initiation time was observed for sample oxidised before stress corrosion tests. In view of these results, a mechanism for stress corrosion crack initiation of alloy 600 in PWR primary water was proposed.

  4. Uncertainty Evaluation of Weibull Estimators through Monte Carlo Simulation: Applications for Crack Initiation Testing

    Directory of Open Access Journals (Sweden)

    Jae Phil Park

    2016-06-01

    Full Text Available The typical experimental procedure for testing stress corrosion cracking initiation involves an interval-censored reliability test. Based on these test results, the parameters of a Weibull distribution, which is a widely accepted crack initiation model, can be estimated using maximum likelihood estimation or median rank regression. However, it is difficult to determine the appropriate number of test specimens and censoring intervals required to obtain sufficiently accurate Weibull estimators. In this study, we compare maximum likelihood estimation and median rank regression using a Monte Carlo simulation to examine the effects of the total number of specimens, test duration, censoring interval, and shape parameters of the true Weibull distribution on the estimator uncertainty. Finally, we provide the quantitative uncertainties of both Weibull estimators, compare them with the true Weibull parameters, and suggest proper experimental conditions for developing a probabilistic crack initiation model through crack initiation tests.

  5. Stress corrosion crack initiation of alloy 600 in PWR primary water

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Ziqing; Toloczko, Mychailo B.; Olszta, Matthew J.; Bruemmer, Stephen M.

    2017-07-01

    Stress corrosion crack (SCC) initiation of three mill-annealed (MA) alloy 600 heats in simulated pressurized water reactor primary water has been investigated using constant load tests equipped with in-situ direct current potential drop (DCPD) measurement capabilities. SCC initiation times were greatly reduced by a small amount of cold work. Shallow intergranular (IG) attack and/or cracks were found on most high-energy grain boundaries intersecting the surface with only a small fraction evolving into larger cracks and IGSCC growth. Crack depth profiles were measured and related to DCPD-detected initiation response. Processes controlling the SCC initiation in MA alloy 600 are discussed. IN PRESS, CORRECTED PROOF, 05/02/2017 - mfl

  6. An ultrasonic method for dynamic monitoring of fatigue crack initiation and growth.

    Science.gov (United States)

    Mi, Bao; Michaels, Jennifer E; Michaels, Thomas E

    2006-01-01

    Attached ultrasonic sensors can detect changes caused by crack initiation and growth if the wave path is directed through the area of critical crack formation. Dynamics of cracks opening and closing under load cause nonlinear modulation of received ultrasonic signals, enabling small cracks to be detected by stationary sensors. A methodology is presented based upon the behavior of ultrasonic signals versus applied load to detect and monitor formation and growth of cracks originating from fastener holes. Shear wave angle beam transducers operating in through transmission mode are mounted on either side of the hole such that the transmitted wave travels through the area of expected cracking. Time shift is linear with respect to load, and is well explained by path changes due to strain combined with wave speed changes due to acoustoelasticity. During subsequent in situ monitoring with unknown loads, the measured time of flight is used to estimate the load, and behavior of the received energy as a function of load is the basis for crack detection. Results are presented from low cycle fatigue tests of several aluminum specimens and illustrate the efficacy of the method in both determining the applied load and monitoring crack initiation and growth.

  7. Ductility Performance of Hybrid Fibre Reinforced Concrete

    OpenAIRE

    S. Eswari; P.N. Raghunath; Suguna, K

    2008-01-01

    This study presents a study on the ductility performance of hybrid fibre reinforced concrete. The influence of fibre content on the ductility performance of hybrid fibre reinforced concrete specimens having different fibre volume fractions was investigated. The parameters of investigation included modulus of rupture, ultimate load, service load, ultimate and service load deflection, crack width, energy ductility and deflection ductility. A total of 27 specimens, 100×100×500 mm, were tested to...

  8. Effect of silicon content and defects on the lifetime of ductile cast iron

    Directory of Open Access Journals (Sweden)

    Alhussein Akram

    2014-06-01

    Full Text Available In this work, the influence of microstructure on the mechanical properties has been studied for different grades of ferritic ductile cast iron. Mechanical tests were carried out and the effect of silicon on the resistance of material was well noticed. An increasing silicon content increases the strength and decreases the ductility of material. The lifetime and endurance limit of material were affected by the presence of defects in material and microstructure heterogeneity. Metallurgical characterizations showed that the silicon was highly segregated around graphite nodules which leads to the initiation of cracks. The presence of defects causes the stress concentration and leads to the initiation and propagation of cracks.

  9. Snow instability evaluation in skier-triggered snow slab avalanches: combining failure initiation and crack propagation

    Science.gov (United States)

    Gaume, Johan; Reuter, Benjamin

    2017-04-01

    Dry-snow slab avalanches start with a local failure in a weak snowpack layer buried below cohesive snow slab layers. If the size of the failed zone exceeds a critical size, rapid crack propagation occurs possibly followed by slab release if the slope is steep enough. The probability of skier-triggering a slab avalanche is generally characterized by classical stability indices that do not account for crack propagation. In this study, we propose a new model to evaluate the conditions for the onset of crack propagation in skier-triggered slab avalanches. For a given weak layer, the critical crack length characterizing crack propagation propensity was compared to the size of the area where the skier-induced stress exceeds the shear strength of the weak layer. The ratio between both length scales yields a stability criterion combining the processes of failure initiation and crack propagation. The critical crack length was calculated from a recently developed model based on numerical simulations. The skier-induced stress was computed from analytical solutions and finite element simulations to account for slab layering. A detailed sensitivity analysis was performed for simplified snow profiles to characterize the influence of snowpack properties and slab layering on crack propagation propensity. Finally, we applied our approach for manually observed snow profiles and compared our results to rutschblock stability tests.

  10. The effect of endodontic procedures on apical crack initiation and propagation ex vivo.

    Science.gov (United States)

    Adorno, C G; Yoshioka, T; Jindan, P; Kobayashi, C; Suda, H

    2013-08-01

    To evaluate the potential effects of endodontic procedures (instrumentation and filling) on crack initiation and propagation in apical dentine. Forty extracted single-rooted premolars with two canals were selected, 1.5 mm of the apex was ground perpendicular to the long axis of the tooth and the surface polished. The specimens were divided into 4 groups. The buccal canals of groups A, B and C were enlarged to size 40 with manual K-files. Group A was filled with gutta-percha using lateral condensation and vertical compaction without sealer. Group B was filled with the same method as group A except only lateral condensation was used. Group C was left unfilled, while group D was left unprepared and unfilled. Images of the resected surface were taken after resection (baseline), after canal preparation, after filling and after 4-week storage. The images were then inspected for cracks originating from the canal. A significant effect of preparation on crack initiation (P  0.05) or 4-week storage on crack initiation (P > 0.05) was found (logistic regression). Fisher's exact test revealed a significant effect of filling on crack propagation (P propagation (P > 0.05). Root canal procedures can potentially initiate and propagate cracks from within the root canal in the apical region. © 2013 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  11. Crack initiation and propagation induced by inclusions in a nickel-base P/M superalloy under fatigue load

    Institute of Scientific and Technical Information of China (English)

    ZENG Yanping; ZHANG Maicang; DONG Jianxin; ZHANG Lina; XIE Xishan

    2005-01-01

    In situ fatigue tests in special designed SEM were conducted to trace the whole process of crack initiation and propagation till to fracture in nickel-base P/M superalloy seeded inclusions. The experimental results show that non-metallic inclusions can induce crack initiation. When the inclusion size is larger than the critical one, the crack can propagate as the main crack that induces the specimen to fracture. As a result, the LCF life of the specimen decreases.

  12. Initiation of cleavage in a low alloy steel: effect of a ductile damage localized around inclusions; Declenchement du clivage dans un acier faiblement allie: role de l'endommagement ductile localise autour des inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Carassou, S

    2000-07-01

    The fracture mechanism in a low alloy steel, used in the pressurised water reactor vessel, has been studied in the ductile to brittle transition temperature range. We used the local approach of fracture in conjunction with both fractographic observations and numerical simulations. Previous studies suggested the onset of cleavage to be favoured by the presence of nearby manganese sulphide (MnS) clusters: the ductile damaged zone localised inside a cluster increases the stress around it, and so contribute to the triggering of cleavage due to nearby classical sites, like carbides. The experimental study of size dependence and anisotropy on the global fracture behaviour, together with fractographic observations, give here the proof of the influence of MnS clusters on the onset of cleavage in this steel. Fracture behaviour of pre-cracked specimens tested in the transition regime has then been simulated, by three dimensional finite element method computations. Ductile tearing process preceding the cleavage onset at those temperatures regime was well reproduced by the Rousselier's model. Failure probabilities, related to given stress states, has been given by post-processor calculations, using a probabilistic model based on the specific cleavage fracture process. Fracture toughness scatter of the steel, tested in the transition regime, is then well reproduced by those calculations. However, the critical cleavage stress of an elementary volume, that scales for the fracture process, is still assumed to be temperature dependant. Numerical simulations of the local fracture process suggest that this temperature effect can partly be explained by the temperature dependant decrease of the stress amplification due to the MnS clusters. (author)

  13. Near-neutral pH Stress Corrosion Crack Initiation under Simulated Coating Disbondment

    Science.gov (United States)

    Eslami, Abdoulmajid

    This research is aimed at understanding near-neutral pH SCC initiation under disbonded coatings of pipeline steels, and the effect of different environmental and operational factors on crack initiation. Understanding near-neutral pH stress corrosion cracking (SCC) could answer many of the primary questions on crack initiation of SCC which have not yet been answered. It could also assist the development of effective mitigative measures dealing with thousands of kilometer of pipelines containing this form of cracking, in addition to preventive action for future pipeline installations. Near-neutral pH SCC usually occurs under polyethylene tape (PE tape) coated pipelines, at locations where the coating becomes disbonded and/or damaged. Ground water can then penetrate under the damaged/disbonded coating, become trapped and form a suitable environment for corrosion and cracking. Despite extensive studies on this topic the details of crack initiation mechanisms in addition to the exact role of environmental and operational factors on crack initiation are not thoroughly understood. Most previous laboratory tests have been done in aggressive loading conditions and ignored the effect of coatings and cathodic protections (CP). In order to simulate the conditions responsible for crack initiation, a novel testing setup capable of simulating the synergistic effects of coating disbondment, cathodic protection and cyclic loading was implemented. Using this setup and long term laboratory tests near-neutral pH SCC initiation mechanisms and the effect of some environmental and operational factors on crack initiation were investigated. It was found that near-neutral pH SCC initiation does not necessarily occur in near-neutral pH environments as commonly believed. Depending on the level of CP and CO2 in the underground environment, different localized environments with varying pH values from near-neutral to high values above 10 can form under the disbonded coatings. This significantly

  14. Crack Initiation and Growth in Rigid Polymeric Closed-Cell Foam Cryogenic Applications

    Science.gov (United States)

    Sayyah, Tarek; Steeve, Brian; Wells, Doug

    2006-01-01

    Cryogenic vessels, such as the Space Shuttle External Tank, are often insulated with closed-cell foam because of its low thermal conductivity. The coefficient of thermal expansion mismatch between the foam and metallic substrate places the foam under a biaxial tension gradient through the foam thickness. The total foam thickness affects the slope of the stress gradient and is considered a significant contributor to the initiation of subsurface cracks. Rigid polymeric foams are brittle in nature and any subsurface cracks tend to propagate a finite distance toward the surface. This presentation investigates the relationship between foam thickness and crack initiation and subsequent crack growth, using linear elastic fracture mechanics, in a rigid polymeric closed-cell foam through analysis and comparison with experimental results.

  15. Multiscale simulations and ductile-brittle analyses of the atomistic cracks in BCC Ta, Fe and W%钽、铁、钨三种体心立方金属裂纹的多尺度模拟及韧脆性分析∗

    Institute of Scientific and Technical Information of China (English)

    杜浩; 倪玉山

    2016-01-01

    In order to better understand the fracture mechanism of body-centered-cubic (BCC) metal, the multiscale quasi-continuum method (QC) is employed to analyze the nano-sized mode I cracks of three kinds of BCC metal materials, i.e., Ta, Fe and W. The plastic deformation near the crack tip and the brittle cleavage process are both investigated. The simulation result shows that there are different ductile-brittle behaviors in the cracks of different BCC materials. In the same loading range, the plastic deformation, such as dislocation nucleation and emission, stacking faults and twinning, is the main phenomenon for the crack of BCC-Ta. For the crack of BCC-Fe, plastic deformation and brittle cleavage are observed successively. At the initial stage, plastic deformation is dominant, which is similar to the crack of Ta. As loading increases, the crack begins to propagate, which differs from the crack of Ta. At first, the crack propagates along the initial direction [001], but then turns to [0ˆ11] as the surface energy of {110} is lower than that of {0ˆ11}. With the crack propagating, the crack tip is blunted by the plastic deformation, which is consistent with experimental results. As for BCC-W, the crack is found to propagate as brittle cleavage without plastic deformation at first. And the brittle cleavage is dominant all the time, which is a significant difference between W and the other two materials. In addition to the atomistic simulation, some theoretical calculations are also performed to analyze the ductile-brittle behaviors of the cracks. By an atomic slip model, the generalized stacking fault curves of BCC Ta, Fe and W are generated, which exhibit the unstable stacking fault energies of these materials. Based on the unstable stacking fault energy, two theoretical ductile-brittle criterions are analyzed. For the Rice-criterion, the result shows that the dislocation condition is met before cleavage for Ta and Fe, while for W the cleavage occurs before dislocation

  16. Models of initiation fatigue crack paths proposed by Macha

    Directory of Open Access Journals (Sweden)

    Z. Marciniak

    2015-10-01

    Full Text Available Professor E. Macha devoted his academic life to solving the problems connected with random multiaxial fatigue in components of machines and structures. In his studies he formulated stress, strain and energy criteria related to critical plane concept. He also proposed several methods to determine critical plane position. In particular, he formulated and verified weight functions applied in order to determine critical plane position. The variance method constituted another significant contribution to the development of methods for determining critical plane position. Apart from these criteria, Macha was exploring energy approach in fatigue of materials and the development of fatigue cracks. He has also observed that strain characteristics multiplied by stress amplitude determined at specimen half-life are applied to estimate fatigue life using energy criteria. However, for cyclically instable materials, stress amplitude value may differ a lot; therefore he proposed the method to determine energy fatigue characteristics directly from experimental research.

  17. Vertical Short Crack Initiation in Medium Carbon Bainitic Steel Under Mild Tractive Rolling Contact

    Institute of Scientific and Technical Information of China (English)

    DOU Peng; SUO Shuang-fu; BAI Bing-zhe; YANG Zhi-gang; LI You-guo

    2008-01-01

    To improve the current grinding procedure of the back-up roll of CVC hot rolling mills so that the back-up roll service life can be extended, the crack initiation and propagation behavior of medium carbon bainitie back-up roll steel was investigated, a kind of asperity-scale, surface originated vertical short cracks occurred at 5 × 102 -1 × 104 cycles. Theoretical analysis indicated that the maximum tensile stress occurring at the back edge of the contact of as-perities keeps at above 1 347. 97 MPa, and ratcheting and cyclic plastic deformation take place at such sites within 1 × 104 cycles. The early initiation of the vertical short cracks is caused by the asperity contact. According to the crack initi-ation mechanism, short crack behavior and preventive grinding strategy, steel consumption can be reduced considera-bly by decreasing the surface roughness and removing the asperity influenced surface thin layer at about 70%-80% of the surface distress life.

  18. Prediction of Shear-induced Crack Initiation in AHSS Deep Drawing Operation with a Phenomenological Fracture Model

    Science.gov (United States)

    Luo, Meng; Li, Yaning; Gerlach, Joerg; Wierzbicki, Tomasz

    2010-06-01

    Advanced High Strength Steels (AHSS) draws enormous attentions in automotive industry because it has great potential in reducing weight and improving fuel efficiency. Nonetheless, their relatively low formability also causes many problems in manufacturing processes, such as shear-induced fracture during deep drawing or stamping. This type of fracture could not be predicted using traditional necking-based Forming Limit Diagram (FLD), which is commonly used by the forming community. In the present paper, a recently developed Modified Mohr-Coulomb (MMC)[1] ductile fracture model is employed to make up the deficiency of FLD. In the limiting case of plane stress, the MMC fracture locus consists of four branches when represented on the plane of the equivalent strain to fracture and the stress triaxiality. A transformation of above 2D fracture locus to the space of principal strains was performed which revealed the existence of two new branches not known before. The existence of those branches explains the formation of shear-induced fracture. As an illustration of this new approach, initiation and propagation of cracks in a series of deep drawing tests is predicted and compared with the experimental observations. It was shown that the location of fracture as well as the magnitude of punch travel corresponding to first fracture was correctly predicted by MMC fracture model for both square and circular punch cases.

  19. Theoretical and numerical studies of crack initiation and propagation in rock masses under freezing pressure and far-field stress

    Directory of Open Access Journals (Sweden)

    Yongshui Kang

    2014-10-01

    Full Text Available Water-bearing rocks exposed to freezing temperature can be subjected to freeze–thaw cycles leading to crack initiation and propagation, which are the main causes of frost damage to rocks. Based on the Griffith theory of brittle fracture mechanics, the crack initiation criterion, propagation direction, and crack length under freezing pressure and far-field stress are analyzed. Furthermore, a calculation method is proposed for the stress intensity factor (SIF of the crack tip under non-uniformly distributed freezing pressure. The formulae for the crack/fracture propagation direction and length of the wing crack under freezing pressure are obtained, and the mechanism for coalescence of adjacent cracks is investigated. In addition, the necessary conditions for different coalescence modes of cracks are studied. Using the topology theory, a new algorithm for frost crack propagation is proposed, which has the capability to define the crack growth path and identify and update the cracked elements. A model that incorporates multiple cracks is built by ANSYS and then imported into FLAC3D. The SIFs are then calculated using a FISH procedure, and the growth path of the freezing cracks after several calculation steps is demonstrated using the new algorithm. The proposed method can be applied to rocks containing fillings such as detritus and slurry.

  20. A study on the effects of artifacts on fatigue limit of ductile cast iron with ferritic structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak [Yeungnam Univ., Gyeongsan (Korea, Republic of); Kim, Min Gun [Kangwon National Univ., Chuncheon (Korea, Republic of)

    2000-10-01

    In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and Austempered Ductile cast Iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes (diameter{<=}0.4mm) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the {radical}areas of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness develops through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

  1. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  2. Crack initiation in smooth fatigue specimens of austenitic stainless steel in light water reactor environments.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Smith, J. L.

    1999-04-08

    The fatigue design curves for structural materials specified in Section III of the ASME Boiler and Pressure Vessel Code are based on tests of smooth polished specimens at room temperature in air. The effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves; however, recent test data illustrate the detrimental effects of LWR coolant environments on the fatigue resistance of austenitic stainless steels (SSs). Certain loading and environmental conditions have led to test specimen fatigue lives that are significantly shorter than those obtained in air. Results of fatigue tests that examine the influence of reactor environments on crack initiation and crack growth of austenitic SSs are presented. Block loading was used to mark the fracture surface to determine crack length as a function of fatigue cycles in water environments, Crack lengths were measured by scanning electron microscopy. The mechanism for decreased fatigue life in LWR environments is discussed, and crack growth rates in the smooth fatigue specimens are compared with existing data from studies of crack growth rates.

  3. Influence of Initial Inclined Surface Crack on Estimated Residual Fatigue Lifetime of Railway Axle

    Science.gov (United States)

    Náhlík, Luboš; Pokorný, Pavel; Ševčík, Martin; Hutař, Pavel

    2016-11-01

    Railway axles are subjected to cyclic loading which can lead to fatigue failure. For safe operation of railway axles a damage tolerance approach taking into account a possible defect on railway axle surface is often required. The contribution deals with an estimation of residual fatigue lifetime of railway axle with initial inclined surface crack. 3D numerical model of inclined semi-elliptical surface crack in railway axle was developed and its curved propagation through the axle was simulated by finite element method. Presence of press-fitted wheel in the vicinity of initial crack was taken into account. A typical loading spectrum of railway axle was considered and residual fatigue lifetime was estimated by NASGRO approach. Material properties of typical axle steel EA4T were considered in numerical calculations and lifetime estimation.

  4. Effect of austenitizing conditions on the impact properties of an alloyed austempered ductile iron of initially ferritic matrix structure

    Energy Technology Data Exchange (ETDEWEB)

    Delia, M.; Alaalam, M.; Grech, M. [Univ. of Malta (Malta). Dept. of Metallurgy and Materials

    1998-04-01

    The effect of austenitizing conditions on the microstructure and impact properties of an austempered ductile iron (ADI) containing 1.6% Cu and 1.6% Ni as the main alloying elements was investigated. Impact tests were carried out on samples of initially ferritic matrix structure and which had been first austenitized at 850, 900, 950, and 1,000 C for 15 to 360 min and austempered at 360 C for 180 min. Results showed that the austenitizing temperature, T{sub {gamma}}, and time, t{sub {gamma}} have a significant effect on the impact properties of the alloy. This has been attributed to the influence of these variables on the carbon kinetics. Microstructures of samples austenitized at 950 and 1,000 C contain no pro-eutectoid ferrite. The impact properties of the former structures are independent of t{sub {gamma}}, while those solution treated at 1,000 C are generally low and show wide variation over the range of soaking time investigated. For fully ausferritic structures, impact properties fall with an increase in T{sub {gamma}}. This is particularly evident at 1,000 C. As the T{sub {gamma}} increases, the amount of carbon dissolved in the original austenite increases. This slows down the rate of austenite transformation and results in coarser structures with lower mechanical properties. Optimum impact properties are obtained following austenitizing between 900 and 950 C for 120 to 180 min.

  5. Initiation and growth kinetics of solidification cracking during welding of steel

    Science.gov (United States)

    Aucott, L.; Huang, D.; Dong, H. B.; Wen, S. W.; Marsden, J. A.; Rack, A.; Cocks, A. C. F.

    2017-01-01

    Solidification cracking is a key phenomenon associated with defect formation during welding. To elucidate the failure mechanisms, solidification cracking during arc welding of steel are investigated in situ with high-speed, high-energy synchrotron X-ray radiography. Damage initiates at relatively low true strain of about 3.1% in the form of micro-cavities at the weld subsurface where peak volumetric strain and triaxiality are localised. The initial micro-cavities, with sizes from 10 × 10−6 m to 27 × 10−6 m, are mostly formed in isolation as revealed by synchrotron X-ray micro-tomography. The growth of micro-cavities is driven by increasing strain induced to the solidifying steel. Cavities grow through coalescence of micro-cavities to form micro-cracks first and then through the propagation of micro-cracks. Cracks propagate from the core of the weld towards the free surface along the solidifying grain boundaries at a speed of 2–3 × 10−3 m s−1. PMID:28074852

  6. Initiation and growth kinetics of solidification cracking during welding of steel

    Science.gov (United States)

    Aucott, L.; Huang, D.; Dong, H. B.; Wen, S. W.; Marsden, J. A.; Rack, A.; Cocks, A. C. F.

    2017-01-01

    Solidification cracking is a key phenomenon associated with defect formation during welding. To elucidate the failure mechanisms, solidification cracking during arc welding of steel are investigated in situ with high-speed, high-energy synchrotron X-ray radiography. Damage initiates at relatively low true strain of about 3.1% in the form of micro-cavities at the weld subsurface where peak volumetric strain and triaxiality are localised. The initial micro-cavities, with sizes from 10 × 10‑6 m to 27 × 10‑6 m, are mostly formed in isolation as revealed by synchrotron X-ray micro-tomography. The growth of micro-cavities is driven by increasing strain induced to the solidifying steel. Cavities grow through coalescence of micro-cavities to form micro-cracks first and then through the propagation of micro-cracks. Cracks propagate from the core of the weld towards the free surface along the solidifying grain boundaries at a speed of 2–3 × 10‑3 m s‑1.

  7. A fatigue crack initiation model incorporating discrete dislocation plasticity and surface roughness

    NARCIS (Netherlands)

    Brinckmann, Steffen; Van der Giessen, Erik

    2007-01-01

    Although a thorough understanding of fatigue crack initiation is lacking, experiments have shown that the evolution of distinct dislocation distributions and surface roughness are key ingredients. In the present study we introduce a computational framework that ties together dislocation dynamics, th

  8. Effect of austenitizing conditions on the impact properties of an alloyed austempered ductile iron of initially ferritic matrix structure

    Science.gov (United States)

    Delia, M.; Alaalam, M.; Grech, M.

    1998-04-01

    The effect of austenitizing conditions on the microstructure and impact properties of an austempered ductile iron (ADI) containing 1.6% Cu and 1.6% Ni as the main alloying elements was investigated. Impact tests were carried out on samples of initially ferritic matrix structure and which had been first austenitized at 850,900, 950, and 1000°C for 15 to 360 min and austempered at 360°C for 180 min. Results showed that the austenitizing temperature, Tγ, and time, tγ, have a significant effect on the impact properties of the alloy. This has been attributed to the influence of these variables on the carbon kinetics. The impact energy is generally high after short tγ, and it falls with further soaking. In samples austenitized at 850 and 900°C, these trends correspond to the gradual disappearance of the pro-eutectoid ferrite and the attainment of fully developed ausferritic structures. In initially ferritic structures, the carbon diffusion distances involved during austenitization are large compared to those in pearlitic structures. This explains the relatively long soaking periods required to attain fully ausferritic structures, which in spite of the lower impact energy values, have a better combination of mechanical properties. Microstructures of samples austenitized at 950 and 1000°C contain no pro-eutectoid ferrite. The impact properties of the former structures are independent of tγ, while those solution treated at 1000°C are generally low and show wide variation over the range of soaking time investigated. For fully ausferritic structures, impact properties fall with an increase in Tγ. This is particularly evident at 1000°C. As the Tγ increases, the amount of carbon dissolved in the original austenite increases. This slows down the rate of austenite transformation and results in coarser structures with lower mechanical properties. Optimum impact properties are obtained following austenitizing between 900 and 950°C for 120 to 180 min.

  9. Strain energy density-distance criterion for the initiation of stress corrosion cracking of alloy X-750

    Energy Technology Data Exchange (ETDEWEB)

    Hall, M.M. Jr.; Symons, D.M.

    1996-05-01

    A strain energy density-distance criterion was previously developed and used to correlate rising-load K{sub c} initiation data for notched and fatigue precracked specimens of hydrogen precharged Alloy X-750. This criterion, which was developed for hydrogen embrittlement (HE) cracking, is used here to correlate static-load stress corrosion cracking (SCC) initiation times obtained for smooth geometry, notched and fatigue precracked specimens. The onset of SCC crack growth is hypothesized to occur when a critical strain, which is due to environment-enhanced creep, is attained within the specimen interior. For notched and precracked specimens, initiation is shown by analysis to occur at a variable distance from notch and crack tips. The initiation site varies from very near the crack tip, for highly loaded sharp cracks, to a site that is one grain diameter from the notch, for lower loaded, blunt notches. The existence of hydrogen gradients, which are due to strain-induced hydrogen trapping in the strain fields of notch and crack tips, is argued to be controlling the site for initiation of cracking. By considering the sources of the hydrogen, these observations are shown to be consistent with those from the previous HE study, in which the characteristic distance for crack initiation was found to be one grain diameter from the notch tip, independent of notch radius, applied stress intensity factor and hydrogen level.

  10. Determining Ductile Fracture Toughness in Metals

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiang [ORNL; Nanstad, Randy K [ORNL; Sokolov, Mikhail A [ORNL; Manneschmidt, Eric T [ORNL

    2014-01-01

    Ductile fracture toughness determination, such as the J-integral versus crack growth resistance (J-R) curve, is a useful tool for evaluating material structural integrity in the presence of pre-existing defects. The J-R curve represents a way to calculate the work (energy) per unit fracture surface area needed to drive the crack growth. A typical J-R curve is shown in Fig. 1 from which the material fracture toughness near the initiation of stable crack growth (Jq) can be derived. In addition, tearing modulus (TR), representing the material resistance to stable crack growth, can be calculated based on the slope of the J-R curve between two exclusion lines (red dashed lines in Fig. 1). Since the introduction of the J-R curve, extensive efforts have been continuously devoted to develop simplified and reliable methods for determining the material J-R curve. This article briefly reviews three widely-used J-R curve test methods in metals, i.e. elastic unloading compliance (EUC), normalization, and direct current potential drop (DCPD). The main difference in these methods relates to the determination of the crack size. More details of performing the J-R curve determination can be found in ASTM standard E1820-11.

  11. Strain rate and temperature effects on crack initiation of direct aged 718 Alloy

    Directory of Open Access Journals (Sweden)

    Perrais Maxime

    2014-01-01

    Full Text Available During mechanical tests at high temperature in an oxidizing atmosphere, the effects of strain rate on crack initiation are noticeable. This effect is due to a coupling between local mechanical loading and oxidation. Samples were machined in a turbine disk made of direct aged alloy 718. Tests were performed to understand the effect of these couplings on crack initiation and to ensure lifetime is optimized. This study compared the cracking resistance of two different specimen geometries at a given plastic strain and performed quantitative measurement of the mechanical loading conditions inducing crack initiation between 600 ∘C and 650 ∘C. Sample geometries consisted in tensile flat specimens and V-shaped samples. This specific geometry was used to localize strain and damage in the apex of the V and to reach strain rates lower than those possible on standard specimens. Digital image correlation technique was used to provide strain measurements. For each temperature and strain rate, finite element calculations using the identified constitutive law were performed to get a refined level of strain in different areas at the V apex. Tests were stopped after an imposed displacement corresponding to a given plastic strain distribution. SEM observations of the surface of the flat tensile samples revealed no crack initiation. On the contrary, SEM observations at the apex of V specimens for which the level of cumulative strain was close to the level of cumulative strain of flat samples reveal the presence of intergranular damage when the strain rate used was below a given level.

  12. Effect of fully and semi austempering treatment on the fatigue properties of ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Gun; Lim, Bok Kyu; Hwang, Jung Gak [Kangwon National Univ., Chuncheon (Korea, Republic of); Kim, Dong Youl [Samcheok National Univ., Samcheok (Korea, Republic of)

    2005-03-01

    Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from {alpha}+{gamma} is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from {gamma}). In spite of semi austempered ductile iron shows the 86% increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation (ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

  13. Crack widths in concrete with fibers and main reinforcement

    DEFF Research Database (Denmark)

    Christensen, Frede; Ulfkjær, Jens Peder; Brincker, Rune

    the ductility of the fiber reinforced concrete (FRC) is set up and experimental work is conducted in order to verify the crack width model. The ductility of the FRC is taken into account by using the stress crack width relation. The constitutive model for the FRC is based on the idea that the initial part......The main object of the research work presented in this paper is to establish design tools for concrete structures where main reinforcement is combined with addition of short discrete steel fibers. The work is concerned with calculating and measuring crack widths in structural elements subjected...... to bending load. Thus, the aim of the work is to enable engineers to calculate crack widths for flexural concrete members and analyze how different combinations of amounts of fibers and amounts of main reinforcement can meet a given maximum crack width requirement. A mathematical model including...

  14. SEM in-situ Fatigue Observation on Crack Initiation and Growth from Inclusion in P/M Rene95 Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A special designed experiment was conducted for observing cr ack initiation and growth in P/M Rene95 superalloy under tension-tensi on loading by self-made SEM in-situ fatigue loading stag. Several alum ina inclusion particles exposed at the specimen surface were observed carefully. During fatigue test inclusions led to cracks initiation. Th e cracks can be formed by two mechanisms. Generally, the cracks nuclea ted at the interface between inclusion and matrix. Sometimes, cracks w ere also formed inside the inclusion. As the increase of cycles, some cracks at the interface between inclusion and matrix broadened and pro pagated along the direction about 45€?to the loading axis. On the oth er hand, the cracks inside the inclusion propagated in the inclusion a nd towards matrix.

  15. Crack initiation in steel parts working in boilers and steam pipelines

    OpenAIRE

    D. Renowicz; M. Cieśla

    2007-01-01

    Purpose: The purpose of this paper is to identify the influence of loading history and the processes of material degradation on the crack initiation and on durability under thermo-mechanical fatigue conditions.Design/methodology/approach: Based on the operation data, the conditions of laboratory examinations of specimens were determined. A specialist apparatus unit was used for the examination, enabling the simulation of any spectrum of mechanical load and temperature changes.Findings: The ma...

  16. Crack initiation in steel parts working in boilers and steam pipelines

    Directory of Open Access Journals (Sweden)

    D. Renowicz

    2007-04-01

    Full Text Available Purpose: The purpose of this paper is to identify the influence of loading history and the processes of material degradation on the crack initiation and on durability under thermo-mechanical fatigue conditions.Design/methodology/approach: Based on the operation data, the conditions of laboratory examinations of specimens were determined. A specialist apparatus unit was used for the examination, enabling the simulation of any spectrum of mechanical load and temperature changes.Findings: The material durability criterion has been defined based on an energy related approach to the problem of crack initiation in steels which work under thermal fatigue conditions.Research limitations/implications: In the case discussed, i.e. a pipeline part, the present criteria should be expanded with critical values describing the total length of cracks initiated on the internal surface of a specimen.Practical implications: The paper refers to the research on steel 10H2M (10CrMo.910 used in the conventional boilers, superheaters and pipelines in power plants.Originality/value: Originality of the paper is the methodology of the lifetime prediction of steam pipeline parts working in thermo-mechanical fatigue conditions.

  17. Polypropylene Fiber Amendments to Alleviate Initiation and Evolution of Desiccation Cracks in Bentonite Liners

    Science.gov (United States)

    Tuller, M.; Gebrenegus, T. B.

    2009-12-01

    Sodium saturated bentonite is a major constituent of compacted and geosynthetic liners and covers for hydraulic isolation of hazardous waste, playing a crucial role in protecting groundwater and other environmental resources from harmful landfill leachates. Due to favorable hydraulic properties (i.e., low permeability), large surface area and associated adsorption capacity for particular contaminants, and relative abundance and low cost, bentonite is the material of choice in many modern waste containment systems. However, long-term interactions between bentonite and waste leachate and exposure of bentonite to desiccative conditions may significantly deteriorate liner or cover performance and ultimately lead to failure of containment systems. In the presented study, the potential usefulness of polypropylene fiber amendments for preventing initiation and evolution of desiccation cracks, while maintaining acceptably low permeability under saturated conditions was investigated. Well-controlled desiccation experiments were conducted using initially saturated bentonite-sand mixtures that contained varying amounts of polypropylene fibers. Initiation and evolution of surface cracks were observed by means of X-Ray Computed Tomography (CT). Advanced image analysis techniques were employed to characterize and quantify 2-D and 3-D features of the evolving crack networks. Potential negative effects of employed additives on saturated hydraulic conductivity were determined with fully-automated Flexible Wall Permeametry (FWP).

  18. Effect of pre-deformation on the fatigue crack initiation life of X60 pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China)]. E-mail: mszheng@mail.xjtu.edu.cn; Luo, J.H. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China); Tubular Goods Research Center, CNPC, Xi' an 710065 (China); Zhao, X.W. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China); Tubular Goods Research Center, CNPC, Xi' an 710065 (China); Bai, Z.Q. [School of Materials Science and Engineering, Xi' an Jiaotong University, Xi' an 710049 (China); Tubular Goods Research Center, CNPC, Xi' an 710065 (China); Wang, R. [School of Mechanical Engineering, Xi' an Petroleum University, Xi' an 710065 (China)

    2005-07-01

    It is impossible to keep petroleum and natural gas transmission pipelines free from defects in the manufacturing, installation and servicing processes. The damage might endanger the safety of pipelines and even shorten their service life; gas or petroleum release due to defects may jeopardise the surrounding ecological environments with associated economic and life costs. Pre-tensile deformation of X60 steel is employed to experimentally simulate the influence of dents on the fatigue crack initiation life. The investigation indicates that the fatigue crack initiation life of pre-deformed X60 pipeline steel can be assessed by a previously proposed energetic approach. The threshold for crack initiation increases with the pre-deformation due to a strain hardening effect, while the fatigue resistant factor exhibits a maximum with pre-deformation owing to its special dependence on fracture strain and fracture strength. The result is expected to be beneficial to the understanding of the effect of damage on the safety of pipelines and fatigue life prediction.

  19. Precursor Evolution and Stress Corrosion Cracking Initiation of Cold-Worked Alloy 690 in Simulated Pressurized Water Reactor Primary Water

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Ziqing [Pacific Northwest National Laboratory, 622 Horn Rapids Road, P.O. Box 999, Richland, Washington 99352.; Toloczko, Mychailo [Pacific Northwest National Laboratory, 622 Horn Rapids Road, P.O. Box 999, Richland, Washington 99352.; Kruska, Karen [Pacific Northwest National Laboratory, 622 Horn Rapids Road, P.O. Box 999, Richland, Washington 99352.; Bruemmer, Stephen [Pacific Northwest National Laboratory, 622 Horn Rapids Road, P.O. Box 999, Richland, Washington 99352.

    2017-05-22

    Stress corrosion crack initiation of two thermally-treated, cold-worked (CW) alloy 690 (UNS N06690) materials was investigated in 360oC simulated PWR primary water using constant load tensile (CLT) tests and blunt notch compact tension (BNCT) tests equipped with direct current potential drop (DCPD) for in-situ detection of cracking. SCC initiation was not detected by DCPD for either the 21% or 31%CW CLT specimens loaded at their yield stress after ~9,220 hours, however intergranular (IG) precursor damage and isolated surface cracks were observed on the specimens. The two 31%CW BNCT specimens loaded at moderate stress intensity after several cyclic loading ramps showed DCPD-indicated crack initiation after 10,400 hours of exposure at constant stress intensity, which was resulted from significant growth of IG cracks. The 21%CW BNCT specimens only exhibited isolated small IG surface cracks and showed no apparent DCPD change throughout the test. Post-test cross-section examinations revealed many grain boundary (GB) nano-cavities in the bulk of all the CLT and BNCT specimens particularly for the 31%CW materials. Cavities were also found along GBs extending to the surface suggesting an important role in crack nucleation. This paper provides an overview of the evolution of GB cavities and discusses their effects on crack initiation in CW alloy 690.

  20. Initiation of delayed hydride cracking in zirconium-niobium micro pressure tubes

    Science.gov (United States)

    Sundaramoorthy, Ravi Kumar

    Pressure tubes pick up hydrogen while they are in service within CANDU reactors. Sufficiently high hydrogen concentration can lead to hydride precipitation during reactor shutdown/repair at flaws, resulting in the potential for eventual rupture of the pressure tubes by a process called Delayed Hydride Cracking (DHC). The threshold stress intensity factor (KIH) below which the cracks will not grow by delayed hydride cracking of Zr-2.5Nb micro pressure tubes (MPTs) has been determined using a load increasing mode (LIM) method at different temperatures. MPTs have been used to allow easy study of the impact of properties like texture and grain size on DHC. Previous studies on MPTs have focused on creep and effects of stress on hydride orientation; here the use of MPTs for DHC studies is confirmed for the first time. Micro pressure tube samples were hydrided to a target hydrogen content of 100 ppm using an electrolytic method. For DHC testing, 3 mm thick half ring samples were cut out from the tubes using Electrical Discharge Machining (EDM) with a notch at the center. A sharp notch with a root radius of 15 microm was introduced by broaching to facilitate crack initiation. The direct current potential drop method was used to monitor crack growth during the DHC tests. For the temperature range tested the threshold stress intensity factors for the micro pressure tube used were found to be 6.5--10.5 MPa.m 1/2 with the value increasing with increasing temperature. The average DHC velocities obtained for the three different test temperatures 180, 230 and 250°C were 2.64, 10.87 and 8.45 x 10-8 m/s, respectively. The DHC data obtained from the MPTs are comparable to the data published in the literature for full sized CANDU pressure tubes.

  1. Effects of carbides on fatigue characteristics of austempered ductile iron

    Science.gov (United States)

    Stokes, B.; Gao, N.; Reed, P. A. S.; Lee, K. K.

    2005-04-01

    Crack initiation and growth behavior of an austempered ductile iron (ADI) austenitized at 800 °C and austempered at 260 °C have been assessed under three-point bend fatigue conditions. Initiation sites have been identified as carbides remaining from the as-cast ductile iron due to insufficient austenization. The number of carbides cracking on loading to stresses greater than 275 MPa is critical in determining the failure mechanism. In general, high carbide area fractions promote coalescence-dominated fatigue crack failure, while low area fractions promote propagation-dominated fatigue crack failure. Individual carbides have been characterized using finite body tessellation (FBT) and adaptive numerical modeling (Support vector Parsimonious Analysis Of Variance (SUPANOVA)) techniques in an attempt to quantify the factors promoting carbide fracture. This indicated that large or long and thin carbides on the whole appear to be susceptible to fracture, and carbides that are locally clustered and aligned perpendicular to the tensile axis are particularly susceptible to fracture.

  2. Determination of Initial Crack Strength of Silicon Die Using Acoustic Emission Technique

    Science.gov (United States)

    Chen, Pei-Chi; Su, Yen-Fu; Yang, Shin-Yueh; Liang, Steven Y.; Chiang, Kuo-Ning

    2015-07-01

    The current market demand for high-efficiency, high-performance, small-sized electronic products has focused attention on the use of three-dimensional (3D) integrated circuits (IC) in the design of electronic packaging. Silicon wafers can be ground and polished to reduce their thickness and increase the chip stacking density. However, microcracks can result from the thinning and stacking process or during use of an electronic device over time; therefore, estimation of the cracking strength is an important issue in 3D IC packaging. This research combined the ball breaker test (BBT) with an acoustic emission (AE) system to measure the allowable force on a silicon die. To estimate the initial crack strength of a silicon die, the BBT was combined with finite-element (FE) analysis. The AE system can detect the initial crack and the subsequent bulk failure of the silicon die individually, thus avoiding overestimation of the die strength. In addition, the results of the modified ball breaker test showed that edge chipping did not affect the silicon die strength. However, the failure force and silicon die strength were reduced as the surface roughness of the test specimen increased. Thus, surface roughness must be controlled in the BBT to prevent underestimation of the silicon die strength.

  3. Experimental Evaluation of Fatigue Crack Initiation from Corroded Hemispherical Notches in Aerospace Structural Materials

    Science.gov (United States)

    Garcia, Daniel B.; Forman, Royce; Shindo, David

    2010-01-01

    A test program was developed and executed to evaluate the influence of corroded hemispherical notches on the fatigue crack initiation and propagation in aluminum 7075-T7351, 4340 steel, and D6AC steel. Surface enhancements such as shot peening and laser shock peening were also incorporated as part of the test effort with the intent of improving fatigue performance. In addition to the testing, fracture mechanics and endurance limit based analysis methods were evaluated to characterize the results with the objective of challenging typical assumptions used in modeling fatigue cracks from corrosion pits. The results specifically demonstrate that the aluminum and steel alloys behave differently with respect to fatigue crack initiation from hemispherical corrosion pits. The aluminum test results were bounded by the fracture mechanics and endurance limit models while exhibiting a general insensitivity to the residual stress field generated by shot peening. The steel specimens were better characterized by the endurance limit fatigue properties and did exhibit sensitivities to residual stresses from the shot peening and laser shock peening

  4. Crack initiation at high loading rates applying the four-point bending split Hopkinson pressure bar technique

    Directory of Open Access Journals (Sweden)

    Henschel Sebastian

    2015-01-01

    Full Text Available Dynamic crack initiation with crack-tip loading rates of K̇ ≈ 2.106MPa√ms-1 in a high strength G42CrMoS4 steel was investigated. To this end, a previously developed split Hopkinson pressure bar with four-point bending was utilised. V-notched and pre-cracked Charpy specimens were tested. The detection of dynamic crack initiation was performed by analysing the dynamic force equilibrium between the incident and the transmission bar. Additionally, the signal of a near-field strain gauge and high-speed photography were used to determine the instant of crack initiation. To account for vibrations of the sample, a dynamic analysis of the stress intensity factor was performed. The dynamic and static analyses of the tests produced nearly the same results when a force equilibrium was achieved. Fracture-surface analysis revealed that elongated MnS inclusions strongly affected both the dynamic crack initiation and growth. Blunting of the precrack did not take place when a group of MnS inclusions was located directly at the precrack tip. Due to the direction of the elongated MnS inclusions perpendicular to the direction of crack growth, the crack could be deflected. The comparison with a 42CrMo4 steel without elongated MnS inclusions revealed the detrimental effect in terms of resistance to crack initiation. Taking the loading-rate dependency into consideration, it was shown that there was no pronounced embrittlement due to the high loading rates.

  5. Investigating the process of white etching crack initiation in bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Gould, Benjamin; Greco, Aaron

    2016-04-01

    White etching cracks (WECs) have been identified as a dominant mode of premature failure within wind turbine gearbox bearings. Though WECs have been reported in the field for over a decade, the conditions leading to WECs, and the process by which this failure culminates, are both highly debated. In previously published work, the generation of WECs on a benchtop scale was linked to sliding at the surface of the test sample, it was also postulated that the generation of WECs was dependent on the cumulative energy that had been applied to the sample over the entirety of the test. In this paper, a three ring on roller bench top test rig is used to systematically alter the cumulative energy that a sample experiences through changes in normal load, sliding, and run time, in an attempt to correlate cumulative energy with the formation of WECs. It was determined that, in the current test setup, the presence of WECs can be predicted by this energy criterion. The authors then used this information to study the process by which WECs initiate. Lastly, it was found that, under the current testing conditions, the formation of a dark etching microstructure precedes the formation of a crack, and a crack precedes the formation of white etching microstructure.

  6. Crack Initiation and Growth Behavior of Cold-Sprayed Ni Particles on IN718 Alloy

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2017-03-01

    Cold spray processing parameters, governing particle velocity and impact energy, are analyzed in the present paper for pure Ni sprayed on IN718 substrates. Finite element modeling (FEM) was used to calculate the particle impact velocity and temperature as a function of gas temperature and pressure and particle density and dimensions. Experimental evidence underlines the possibility of performing repairing through cold spray thanks to the good level of adhesion achievable by employing optimal combinations of materials and spray processing parameters. In the present paper, the potential repairing of cracked superalloys sheets, by employing cold spray technology, is presented. 30° surface V-notched IN718 panels have been repaired by using pure Ni cold-sprayed powders. The bending behavior of the repaired sheets was analyzed by FEM and mechanical testing in order to compare the properties with those belonging to the unrepaired panels. Simulations and mechanical results showed a reduction in the stress intensity factor, a modification of the crack initiation site and a crack retardation in the repaired structures if compared with the unrepaired ones. The K factor was quantified; the resistance of repaired panels was increased of more than eight times in the case of repairing with Ni cold spray particles. Geometrical and mechanical properties of the coating-substrate interfaces, such as adhesion strength and residual stresses influencing the coatings behavior, were largely analyzed.

  7. Experimental study of crack initiation and propagation in high- and gigacycle fatigue in titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bannikov, Mikhail, E-mail: mbannikov@icmm.ru, E-mail: oborin@icmm.ru, E-mail: naimark@icmm.ru; Oborin, Vladimir, E-mail: mbannikov@icmm.ru, E-mail: oborin@icmm.ru, E-mail: naimark@icmm.ru; Naimark, Oleg, E-mail: mbannikov@icmm.ru, E-mail: oborin@icmm.ru, E-mail: naimark@icmm.ru [Institute of Continuous Media Mechanics UrB RAS, Perm, 614013 (Russian Federation)

    2014-11-14

    Fatigue (high- and gigacycle) crack initiation and its propagation in titanium alloys with coarse and fine grain structure are studied by fractography analysis of fracture surface. Fractured specimens were analyzed by interferometer microscope and SEM to improve methods of monitoring of damage accumulation during fatigue test and to verify the models for fatigue crack kinetics. Fatigue strength was estimated for high cycle fatigue regime using the Luong method [1] by “in-situ” infrared scanning of the sample surface for the step-wise loading history for different grain size metals. Fine grain alloys demonstrated higher fatigue resistance for both high cycle fatigue and gigacycle fatigue regimes. Fracture surface analysis for plane and cylindrical samples was carried out using optical and electronic microscopy method. High resolution profilometry (interferometer-profiler New View 5010) data of fracture surface roughness allowed us to estimate scale invariance (the Hurst exponent) and to establish the existence of two characteristic areas of damage localization (different values of the Hurst exponent). Area 1 with diameter ∼300 μm has the pronounced roughness and is associated with damage localization hotspot. Area 2 shows less amplitude roughness, occupies the rest fracture surface and considered as the trace of the fatigue crack path corresponding to the Paris kinetics.

  8. Determination of the bonding strength in solid oxide fuel cells' interfaces by Schwickerath crack initiation test

    DEFF Research Database (Denmark)

    Boccaccini, D. N.; Sevecek, O.; Frandsen, Henrik Lund

    2017-01-01

    An adaptation of the Schwickerath crack initiation test (ISO 9693) was used to determine the bonding strength between an anode support and three different cathodes with a solid oxide fuel cell interconnect. Interfacial elemental characterization of the interfaces was carried out by SEM/EDS analysis...... on fracture surfaces to investigate the bonding mechanisms. SEM/EDS of fresh fractures were also performed to determine the cohesion/adhesion mechanism of bonding. Calculations of the residual stresses were determined by finite element simulation using ANSYS, based on thermo-mechanical properties...

  9. Origins of Negative Strain Rate Dependence of Stress Corrosion Cracking Initiation in Alloy 690, and Intergranular Crack Formation in Thermally Treated Alloy 690

    Science.gov (United States)

    Kim, Young Suk; Kim, Sung Soo

    2016-09-01

    We show that enhanced stress corrosion cracking (SCC) initiation in cold-rolled Alloy 690 with decreasing strain rate is related to the rate of short-range ordering (SRO) but not to the time-dependent corrosion process. Evidence for SRO is provided by aging tests on cold-rolled Alloy 690 at 623 K and 693 K (350 °C and 420 °C), respectively, which demonstrate its enhanced lattice contraction and hardness increase with aging temperature and time, respectively. Secondary intergranular cracks formed only in thermally treated and cold-rolled Alloy 690 during SCC tests, which are not SCC cracks, are caused by its lattice contraction by SRO before SCC tests but not by the orientation effect.

  10. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    Science.gov (United States)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  11. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Lee, Changhee, E-mail: chlee@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seoul 133-791 (Korea, Republic of); Woo, WanChuck [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Sunhong [Research Institute of Industrial Science & Technology, Hyo-ja-dong, Po-Hang, Kyoung-buk, San 32 (Korea, Republic of)

    2015-08-01

    Highlights: • Major problem, clad cracking in laser cladding process, was researched. • Residual stress measurements were performed quantitatively by neutron diffraction method along the surface of specimens. • Relationship between the residual stress and crack initiation was showed clearly. • Ceramic particle effect in the metal matrix was showed from the results of residual stress measurements. • Initiation sites of generating clad cracks were specifically studied in MMC coatings. - Abstract: Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures

  12. Comparison of Crack Initiation, Propagation and Coalescence Behavior of Concrete and Rock Materials

    Science.gov (United States)

    Zengin, Enes; Abiddin Erguler, Zeynal

    2017-04-01

    There are many previously studies carried out to identify crack initiation, propagation and coalescence behavior of different type of rocks. Most of these studies aimed to understand and predict the probable instabilities on different engineering structures such as mining galleries or tunnels. For this purpose, in these studies relatively smaller natural rock and synthetic rock-like models were prepared and then the required laboratory tests were performed to obtain their strength parameters. By using results provided from these models, researchers predicted the rock mass behavior under different conditions. However, in the most of these studies, rock materials and models were considered as contains none or very few discontinuities and structural flaws. It is well known that rock masses naturally are extremely complex with respect to their discontinuities conditions and thus it is sometimes very difficult to understand and model their physical and mechanical behavior. In addition, some vuggy rock materials such as basalts and limestones also contain voids and gaps having various geometric properties. Providing that the failure behavior of these type of rocks controlled by the crack initiation, propagation and coalescence formed from their natural voids and gaps, the effect of these voids and gaps over failure behavior of rocks should be investigated. Intact rocks are generally preferred due to relatively easy side of their homogeneous characteristics in numerical modelling phases. However, it is very hard to extract intact samples from vuggy rocks because of their complex pore sizes and distributions. In this study, the feasibility of concrete samples to model and mimic the failure behavior vuggy rocks was investigated. For this purpose, concrete samples were prepared at a mixture of %65 cement dust and %35 water and their physical and mechanical properties were determined by laboratory experiments. The obtained physical and mechanical properties were used to

  13. Finite deformation analysis of crack tip opening in elastic-plastic materials and implications for fracture initiation

    Energy Technology Data Exchange (ETDEWEB)

    McMeeking, R M

    1976-05-01

    Analyses of the stress and strain fields around smoothly blunting crack tips in both non-hardening and hardening elastic-plastic materials, under contained plane strain yielding and subject to mode I opening loads, have been carried out by a finite element method suitably formulated to admit large geometry changes. The results include the crack tip shape and near-tip deformation field, and the crack tip opening displacement has been related to a parameter of the applied load, the J-integral. The hydrostatic stresses near the crack tip are limited due to the lack of constraint on the blunted tip, limiting achievable stress levels except in a very small region around the crack tip in power law hardening materials. The J-integral is found to be path independent except very close to the crack tip in the region affected by the blunted tip. Models for fracture are discussed in the light of these results including one based on the growth of voids. The rate of void growth near the tip in hardening materials seems to be little different from the rate in non-hardening materials when measured in terms of crack tip opening displacement, which leads to a prediction of higher toughness in hardening materials. It is suggested that improvement of this model would follow from better understanding of void-void and void-crack coalescence and void nucleation, and some criteria and models for these are discussed. The implications of the finite element results for fracture criteria based on critical stress, strain or both are discussed with respect to transition of fracture mode and the angle of initial crack growth. Localization of flow is discussed as a possible fracture model and as a model for void-crack coalescence.

  14. Residual stress and crack initiation in laser clad composite layer with Co-based alloy and WC + NiCr

    Science.gov (United States)

    Lee, Changmin; Park, Hyungkwon; Yoo, Jaehong; Lee, Changhee; Woo, WanChuck; Park, Sunhong

    2015-08-01

    Although laser cladding process has been widely used to improve the wear and corrosion resistance, there are unwanted cracking issues during and/or after laser cladding. This study investigates the tendency of Co-based WC + NiCr composite layers to cracking during the laser cladding process. Residual stress distributions of the specimen are measured using neutron diffraction and elucidate the correlation between the residual stress and the cracking in three types of cylindrical specimens; (i) no cladding substrate only, (ii) cladding with 100% stellite#6, and (iii) cladding with 55% stellite#6 and 45% technolase40s. The microstructure of the clad layer was composed of Co-based dendrite and brittle eutectic phases at the dendritic boundaries. And WC particles were distributed on the matrix forming intermediate composition region by partial melting of the surface of particles. The overlaid specimen exhibited tensile residual stress, which was accumulated through the beads due to contraction of the coating layer generated by rapid solidification, while the non-clad specimen showed compressive. Also, the specimen overlaid with 55 wt% stellite#6 and 45 wt% technolase40s showed a tensile stress higher than the specimen overlaid with 100% stellite#6 possibly, due to the difference between thermal expansion coefficients of the matrix and WC particles. Such tensile stresses can be potential driving force to provide an easy crack path ways for large brittle fractures combined with the crack initiation sites such as the fractured WC particles, pores and solidification cracks. WC particles directly caused clad cracks by particle fracture under the tensile stress. The pores and solidification cracks also affected as initiation sites and provided an easy crack path ways for large brittle fractures.

  15. Strength distribution of fatigue crack initiation sites in an Al-Li alloy

    Science.gov (United States)

    Zhai, T.

    2006-10-01

    The stress-number of cycles to failure (S-N) curves were measured along the short-transverse (S) and rolling (L) directions of a hot-cross-rolled AA 8090 Al-Li alloy plate (45-mm thick). The alloy was solution heat treated, quenched in water, strained by 6 pct, and peak aged. Fatigue tests were carried out in four-point bend at room temperature, 20 Hz, R=0.1, in air. It was found that the fatigue limits in the S and L directions were 147 and 197 MPa, respectively. The crack population on the surface of a sample at failure increased with the applied stress level and was found to be a Weibull function of the applied maximum stress in this alloy. The strength distribution of fatigue weakest links, where cracks were initiated, was derived from the Weibull function determined by the experimental data. The fatigue weakest-link density was defined as the crack population per unit area at a stress level close to the ultimate tensile stress and can be regarded as a materials property. The density and strength distribution of fatigue weakest links were found to be markedly different between the L and S directions, accounting for the difference in fatigue limit between the directions in this alloy. They were also found to be different between S-L and S-T samples, and between L-T and L-S samples of this alloy, which could not be revealed by the corresponding S-N curves measured. These differences were due to the anisotropy of the microstructures in different directions in this alloy.

  16. Application of stable crack growth in fracture assessment of defects in ductile materials; Tillaempning av stabil spricktillvaext vid brottmekanisk bedoemning av defekter i sega material

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    This report goes through the use of methods/standards, which consider stable (J-controlled) crack growth. We have demonstrated the following: - ASME XI, App. C, App. H, which deals with analysis of stainless steel and ferritic piping, take account of stable growth. In App. C, this corresponds to the inclusion of stable growth up to DELTAa approx 10 mm. - R6-method, BS 7910:1999 and ASME XI, Code Case N-494, contains an established formalism to take account of stable growth. A prerequisite is that you have access to relevant and authentic material data in the form of fracture resistance K{sub k}/J{sub k} and J{sub r} curves. - All of the above methods/standards are applicable in the nuclear context. We reported also that required to produce relevant and valid data (fracture resistance K{sub k}/J{sub k} and J{sub r} curves) to be used for the analysis of stable growth. This report does not specify how much stable crack that can be counted at a Safety Assessment

  17. A Study of Solder Alloy Ductility for Cryogenic Applications

    Science.gov (United States)

    Lupinacci, A.; Shapiro, A. A.; Suh, J-O.; Minor, A. M.

    2013-01-01

    For aerospace applications it is important to understand the mechanical performance of components at the extreme temperature conditions seen in service. For solder alloys used in microelectronics, cryogenic temperatures can prove problematic. At low temperatures Sn-based solders undergo a ductile to brittle transition that leads to brittle cracks, which can result in catastrophic failure of electronic components, assemblies and spacecraft payloads. As industrial processes begin to move away from Pb-Sn solder, it is even more critical to characterize the behavior of alternative Sn-based solders. Here we report on initial investigations using a modified Charpy test apparatus to characterize the ductile to brittle transformation temperature of nine different solder systems.

  18. The effects of microstructure on crack initiation in liquid-metal environments

    CSIR Research Space (South Africa)

    Fernandes, PJL

    1997-09-01

    Full Text Available Liquid-metal-induced embrittlement under tensile test conditions is identified by the existence of a characteristic ductility trough. In this study, the effect of molten gallium on the behaviour of two brass alloys with different microstructures...

  19. Application of Self Nulling Eddy Current Probe Technique to the Detection of Fatigue Crack Initiation and Control of Test Procedures

    Science.gov (United States)

    Namkung, M.; Nath, S.; Wincheski, B.; Fulton, J. P.

    1994-01-01

    A major part of fracture mechanics is concerned with studying the initiation and propagation of fatigue cracks. This typically requires constant monitoring of crack growth during fatigue cycles and the knowledge of the precise location of the crack tip at any given time. One technique currently available for measuring fatigue crack length is the Potential Drop method. The method, however, may be inaccurate if the direction of crack growth deviates considerably from what was assumed initially or the curvature of the crack becomes significant. Another popular approach is to optically view the crack using a high magnification microscope, but this entails a person constantly monitoring it. The present proposed technique uses an automated scheme, in order to eliminate the need for a person to constantly monitor the experiment. Another technique under development elsewhere is to digitize an optical image of the test specimen surface and then apply a pattern recognition algorithm to locate the crack tip. A previous publication showed that the self nulling eddy current probe successfully tracked a simulated crack in an aluminum sample. This was the impetus to develop an online real time crack monitoring system. An automated system has been developed which includes a two axis scanner mounted on the tensile testing machine, the probe and its instrumentation and a personal computer (PC) to communicate and control all the parameters. The system software controls the testing parameters as well as monitoring the fatigue crack as it propagates. This paper will discuss the experimental setup in detail and demonstrate its capabilities. A three dimensional finite element model is utilized to model the magnetic field distribution due to the probe and how the probe voltage changes as it scans the crack. Experimental data of the probe for different samples under zero load, static load and high cycle fatigue load will be discussed. The final section summarizes the major accomplishments

  20. Averaged strain energy density-based synthesis of crack initiation life in notched steel bars under torsional fatigue

    Directory of Open Access Journals (Sweden)

    Filippo Berto

    2016-10-01

    Full Text Available The torsional fatigue behaviour of circumferentially notched specimens made of austenitic stainless steel, SUS316L, and carbon steel, SGV410, characterized by different notch root radii has been recently investigated by Tanaka. In that contribution, it was observed that the total fatigue life of the austenitic stainless steel increases with increasing stress concentration factor for a given applied nominal shear stress amplitude. By using the electrical potential drop method, Tanaka observed that the crack nucleation life was reduced with increasing stress concentration, on the other hand the crack propagation life increased. The experimental fatigue results, originally expressed in terms of nominal shear stress amplitude, have been reanalysed by means of the local strain energy density (SED averaged over a control volume having radius R0 surrounding the notch tip. To exclude all extrinsic effects acting during the fatigue crack propagation phase, such as sliding contact and/or friction between fracture surfaces, crack initiation life has been considered in the present work. In the original paper, initiation life was defined in correspondence of a 0.1÷0.4-mm-deep crack. The control radius R0 for fatigue strength assessment of notched components, thought of as a material property, has been estimated by imposing the constancy of the averaged SED for both smooth and cracked specimens at NA = 2 million loading cycles

  1. The Influence of Porosity on Fatigue Crack Initiation in Additively Manufactured Titanium Components.

    Science.gov (United States)

    Tammas-Williams, S; Withers, P J; Todd, I; Prangnell, P B

    2017-08-04

    Without post-manufacture HIPing the fatigue life of electron beam melting (EBM) additively manufactured parts is currently dominated by the presence of porosity, exhibiting large amounts of scatter. Here we have shown that the size and location of these defects is crucial in determining the fatigue life of EBM Ti-6Al-4V samples. X-ray computed tomography has been used to characterise all the pores in fatigue samples prior to testing and to follow the initiation and growth of fatigue cracks. This shows that the initiation stage comprises a large fraction of life (>70%). In these samples the initiating defect was often some way from being the largest (merely within the top 35% of large defects). Using various ranking strategies including a range of parameters, we found that when the proximity to the surface and the pore aspect ratio were included the actual initiating defect was within the top 3% of defects ranked most harmful. This lays the basis for considering how the deposition parameters can be optimised to ensure that the distribution of pores is tailored to the distribution of applied stresses in additively manufactured parts to maximise the fatigue life for a given loading cycle.

  2. Microstructure and Ductility-Dip Cracking Susceptibility of Circumferential Multipass Dissimilar Weld Between 20MND5 and Z2CND18-12NS with Ni-Base Filler Metal 52

    Science.gov (United States)

    Qin, Renyao; Duan, Zhaoling; He, Guo

    2013-10-01

    The large circumferential multipass dissimilar weld between 20MND5 steel and Z2CND18-12NS stainless steel welded with FM52 filler material was investigated in terms of the diluted composition, the grain boundary precipitation, and the ductility-dip cracking (DDC) susceptibility of the weld. The diluted composition of the weld is composed of 37 to 47 pct Ni, 21 to 24 pct Cr, and 28 to 40 pct Fe, which are inhomogeneous along the depth and over the width of the deep weld. The carbon content has a distribution in the region of the surface weld from a high level (~0.20 pct) in the zone near 20MND5 steel to a normal level (~0.03 pct) in the zone near Z2CND18-12NS stainless steel. The carbon distribution is corresponding to the grain boundary carbides. The minimum threshold strains for DDC occur in the temperature range of 1223 K to 1323 K (950 °C to 1050 °C), which are 0.5, 0.35, and 0.4 pct for the root weld, middle region, and the surface weld, respectively. The dissimilar weld has the largest susceptibility to the DDC compared to the filler metal 52 and the Inconel 690.

  3. Preliminary development of flaw evaluation procedures for delayed hydride cracking initiation under hydride non-ratcheting conditions

    Energy Technology Data Exchange (ETDEWEB)

    Xu, S.; Cui, J.; Kawa, D.; Shek, G.K.; Scarth, D.A. [Kinectrics Inc., Toronto, Ontario (Canada)

    2006-07-01

    The flaw evaluation procedure for Delayed Hydride Cracking (DHC) initiation currently provided in the CSA Standard N285.8 was developed for hydride ratcheting conditions, in which flaw-tip hydrides do not completely dissolve at peak temperature. Test results have shown that hydrided regions formed under non-ratcheting conditions, in which flaw-tip hydrides completely dissolve at peak temperature, have significantly higher resistance to cracking than those formed under ratcheting conditions. This paper presents some preliminary work on the development of a procedure for the evaluation of DHC initiation for flaws under hydride non-ratcheting conditions. (author)

  4. Crack initiation behavior of notched specimens on heat resistant steel under service type loading at high temperature

    Directory of Open Access Journals (Sweden)

    Lu Cui

    2016-10-01

    Full Text Available Cracks at notches deserve special consideration in the design of steam turbine components. This work is addressed to investigate the crack initiation behavior a 10%Cr rotor steel with the help of notched specimens under service-type loading. A significant drifting down of the peak-values of axial deformation under constant amplitude load was observed. Crack initiation was evaluated with the help of the relationship between irreversible deformation energy and cycle number. Further, metallographic examinations were employed to characterize the superposition of creep and fatigue damage mechanisms. Both Neuber-hypothesis and von Mises equivalent strain at notch root were applied for lifetime prediction. Finally, the effectiveness of both methods is validated by comparing with experimental results

  5. Alloy-dependent deformation behavior of highly ductile nanocrystalline AuCu thin films

    Energy Technology Data Exchange (ETDEWEB)

    Lohmiller, Jochen [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany); Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Spolenak, Ralph [Laboratory for Nanometallurgy, Department of Materials, ETH Zurich, Wolfgang-Pauli-Str. 10, 8093 Zurich (Switzerland); Gruber, Patric A., E-mail: patric.gruber@kit.edu [Karlsruhe Institute of Technology, Institute for Applied Materials, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2014-02-10

    Nanocrystalline thin films on compliant substrates become increasingly important for the development of flexible electronic devices. In this study, nanocrystalline AuCu thin films on polyimide substrate were tested in tension while using a synchrotron-based in situ testing technique. Analysis of X-ray diffraction profiles allowed identifying the underlying deformation mechanisms. Initially, elastic and microplastic deformation is observed, followed by dislocation-mediated shear band formation, and eventually macroscopic crack formation. Particularly the influence of alloy composition, heat-treatment, and test temperature were investigated. Generally, a highly ductile behavior is observed. However, high Cu concentrations, annealing, and/or large plastic strains lead to localized deformation and hence reduced ductility. On the other hand, enhanced test temperature allows for a delocalized deformation and extended ductility.

  6. Crack initiation and propagation paths in small diameter FSW 6082-T6 aluminium tubes under fatigue loading

    Directory of Open Access Journals (Sweden)

    Roberto Tovo

    2016-03-01

    Full Text Available This paper reports results of fatigue tests of friction stir welded (FSW aluminium tubes. Relatively small 38 mm diameter tubes were used and hence an automated FSW process using a retracting tool was designed for this project, as the wall thickness of the aluminium tube was similar to the diameter of the FSW tool. This is a more complex joint geometry to weld than the more usual larger diameter tube reported in the literature. S-N fatigue testing was performed using load ratios of R = 0.1 and R = -1. Crack path analysis was performed using both low magnification stereo microscopy and scanning electron microscopy, in order to identify crack initiation sites and to determine the direction of crack propagation. Work is still in progress to follow the crack path through the various microstructural zones associated with the weld. A simple statistical analysis was used to characterize the most typical crack initiation site. This work forms part of a wider project directed at determining multiaxial fatigue design rules for small diameter 6082-T6 aluminium tubes that could be of use in the ground vehicle industry.

  7. A microscopic study of crack initiation mechanisms in 7075 aluminum alloy sheets.

    Science.gov (United States)

    Jones, D. L.; Liebowitz, H.

    1973-01-01

    A study of the opening mode of crack initiation in 7075-T6 aluminum alloy sheets has been conducted with the aid of a scanning electron microscope. Observations were made from several orientations, including the top view of the specimen which showed the notch profile and the edge view of the specimen which showed the entire notch front along the specimen thickness. It was found that the edge view exhibited the first signs of permanent deformation at about 55% of the breaking strength. These changes took the form of deformation bands which were aligned in the direction of the tensile axis and apparently defined limiting regions of homogeneous slip. It is felt that the appearance of microcracks at loads approaching the breaking strength was of fundamental importance in the formation of the final fracture surface. Many of these microcraks were initiated at intermetallic particles and other metallurgically weak regions on the notch surface. It was also possible to correlate the strain in the notch with the stress intensity factor for the various loads. Very large plastic strains were observed on the notch tip as compared to published values of elongation at fracture for unnotched specimens.

  8. Hot Ductility Characterization of Sanicro-28 Super-Austenitic Stainless Steel

    Science.gov (United States)

    Mirzaei, A.; Zarei-Hanzaki, A.; Abedi, H. R.

    2016-05-01

    The hot ductility behavior of a super-austenitic stainless steel has been studied using tensile testing method in the temperature range from 1073 K to 1373 K (800 °C to 1100 °C) under the strain rates of 0.1, 0.01, and 0.001 s-1. The hot compression tests were also performed at the same deformation condition to identify the activated restoration mechanisms. At lower temperatures [ i.e., 1073 K and 1173 K (800 °C and 900 °C)], the serration of initial grain boundaries confirms the occurrence of dynamic recovery as the predominant restoration process. However, in the course of applied deformation, the initial microstructure is recrystallized at higher temperatures [ i.e., 1273 K and 1373 K (1000 °C and 1100 °C)]. In this respect, annealing the twin boundaries could well stimulate the recrystallization kinetic through initiation new annealing twins on prior annealing twin boundaries. The hot tensile results show that there is a general trend of increasing ductility by temperature. However, two regions of ductility drop are recognized at 1273 K and 1373 K (1000°C)/0.1s-1 and (1100°C)/0.01s-1. The ductility variations at different conditions of temperature and strain rate are discussed in terms of simultaneous activation of grain boundary sliding and restoration processes. The observed ductility troughs are attributed to the occurrence of grain boundary sliding and the resulting R-type and W-type cracks. The occurrence of dynamic recrystallization is also considered as the main factor increasing the ductility at higher temperatures. The enhanced ductility is primarily originated from the post-uniform elongation behavior, which is directly associated with the strain rate sensitivity of the experimental material.

  9. Crack initiation and growth in welded structures; Amorcage et propagation de la fissuration dans les jonctions soudees

    Energy Technology Data Exchange (ETDEWEB)

    Assire, A

    2000-10-13

    This work concerns the remaining life assessment of a structure containing initial defects of manufacturing. High temperature crack initiation and growth are studied for austenitic stainless steels, and defect assessment methods are improved in order to take into account welded structures. For these one, the probability to have a defect is significant. Two kinds of approaches are commonly used for defect assessment analysis. Fracture mechanics global approach with an energetic criterion, and local approach with a model taking into account the physical damage mechanism. For both approaches mechanical fields (stress and strain) have to be computed everywhere within the structure. Then, Finite Element computation is needed. The first part of the thesis concerns the identification of non linear kinematic and isotropic constitutive models. A pseudo-analytical method is proposed for a 'Two Inelastic Strain' model. This method provides a strategy of identification with a mechanical meaning, and this enables to associate each parameter to a physical phenomenon. Existing identifications are improved for cyclic plasticity and creep on a large range of stress levels. The second part concerns high temperature crack initiation and growth in welded structures. Finite Element analysis on plate and tube experimental configuration enable to understand the phenomenons of interaction between base metal and weld metal under mechanical and thermal loading. Concerning global approach, criteria based on C* parameter (Rice integral for visco-plasticity) are used. Finite Element computations underline the fact that for a defect located in the weld metal, C* values strongly depend on the base metal creep strain rate, because widespread visco-plasticity is located in both metals. A simplified method, based on the reference stress approach, is proposed and validated with Finite Element results. Creep crack growth simplified assessment is a quite good validation of the experimental

  10. A ductile fracture analysis using a local damage model

    Energy Technology Data Exchange (ETDEWEB)

    Benseddiq, N. [Laboratoire de Mecanique et de Rheologie de Tours, Ecole Nationale d' Ingenieurs du Val de Loire (ENIVL), Rue de la Chocolaterie, 41000 Blois Cedex (France)], E-mail: nbensedd@polytech-lille.fr; Imad, A. [Laboratoire de Mecanique de Lille (UMR CNRS 8107), USTL, Ecole Polytechnique Universitaire de Lille Cite Scientifique, Avenue P. Langevin, 59655 Villeneuve d' Ascq Cedex (France)

    2008-04-15

    In this study, the Gurson-Tvergaard-Needleman (GTN) model is used to investigate ductile tearing. The sensitivity of the model parameters has been examined from literature data. Three types of parameters have been reported: the 'constitutive parameters'q{sub 1}, q{sub 2} and q{sub 3}, the 'initial material and nucleation parameters' and the 'critical and final failure parameters'. Each parameter in this model has been analysed in terms of various results in the literature. Both experimental and numerical results have been obtained for notched round and CT specimens to characterize ductile failure in a NiCr steel (12NC6) with a small initial void volume fraction f{sub 0} (f{sub 0}=0.001%). Ductile crack growth, defined by the J-{delta}a curve, has been correctly simulated using the numerical calculations by adjusting the different parameters of the GTN model in the calibration procedure.

  11. The Crack Initiation and Propagation in threshold regime and S-N curves of High Strength Spring Steels

    Science.gov (United States)

    Gubeljak, N.; Predan, J.; Senčič, B.; Chapetti, M. D.

    2016-03-01

    An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs.

  12. Acoustic emission analysis of crack resistance and fracture behavior of 20GL steel having the gradient microstructure and strength

    Science.gov (United States)

    Nikulin, S.; Nikitin, A.; Belov, V.; Rozhnov, A.; Turilina, V.; Anikeenko, V.; Khatkevich, V.

    2017-07-01

    The crack resistances as well as fracture behavior of 20GL steel quenched with a fast-moving water stream and having gradient microstructure and strength are analyzed. Crack resistance tests with quenched and normalized flat rectangular specimens having different cut lengths loaded by three-point bending with acoustic emission measurements have been performed. The critical J-integral has been used as the crack resistance parameter of the material. Quenching with a fast moving water stream leads to gradient (along a specimen wall thickness) strengthening of steel due to highly refined gradient microstructure formation of the troostomartensite type. Quenching with a fast-moving water stream increases crack resistance Jc , of 20GL steel by a factor of ∼ 1.5. The fracture accrues gradually with the load in the normalized specimens while the initiated crack is hindered in the variable ductility layer and further arrested in the more ductile core in the quenched specimens.

  13. Critical applied stresses for a crack initiation from a sharp V-notch

    Directory of Open Access Journals (Sweden)

    L. Náhlík

    2014-10-01

    Full Text Available The aim of the paper is to estimate a value of the critical applied stress for a crack initiation from a sharp V-notch tip. The classical approach of the linear elastic fracture mechanics (LELM was generalized, because the stress singularity exponent differs from 0.5 in the studied case. The value of the stress singularity exponent depends on the V-notch opening angle. The finite element method was used for a determination of stress distribution in the vicinity of the sharp V-notch tip and for the estimation of the generalized stress intensity factor depending on the V-notch opening angle. Critical value of the generalized stress intensity factor was obtained using stability criteria based on the opening stress component averaged over a critical distance d from the V-notch tip and generalized strain energy density factor. Calculated values of the critical applied stresses were compared with experimental data from the literature and applicability of the LEFM concept is discussed.

  14. The effect of mesostructure heterogeneity on cracks initiation and the displacement distribution in NCF composites

    Science.gov (United States)

    Zrida, H.; Giannadis, K.; Varna, J.; Ayadi, Z.

    2012-02-01

    Non Crimp Fabrics (NCF) are promising new generation composite materials. They are now being used in some sections of composite industry, for example in wind turbine blades and boat hulls. The aerospace industry also shows an increasing interest in this material, thanks to the low cost of its manufacturing process. NCFs are special types of textile composites, made of layers of parallel fiber bundles oriented in different directions and separated by resin. Due to the manufacturing process the fiber bundles are not perfectly straight. They show a certain degree of waviness which decreases the stiffness and the strength of the material. The heterogeneous mesostructure affects the mechanical properties of the material and the failure mechanisms. This was studied using both numerical and experimental methods. In our experimental approach, a carbon fiber/epoxy resin laminate with uniform fiber distribution was manufactured by voluntarily introducing waviness to simulate the NCF composites. The displacement map was studied against the thickness of a sample loaded in tension, using ESPI (Electronic Speckle Pattern Interferometry). This can give us a primary idea of the micro damage initiation and the cracks' shapes.

  15. An Improved Approach to Fracture Toughness Assessment of Brittle Coating on Ductile Substrate Systems under Indentation

    Science.gov (United States)

    Demidova, Natalia V.

    Fracture toughness is an important material property that determines the structural integrity of a component with pre-existing or service-generated flaws. In the present research, an indentation-based method and the associated fracture mechanics model are proposed for fracture toughness assessment of brittle coating/ductile substrate systems. The proposed models consider well-developed radial/median cracks generated under sharp indentation, despite that the crack formation process may have gone through crack initiation and propagation phases. For generality, the geometry of a well-developed crack is assumed to be semi-elliptical in shape. The driving force of the crack is considered to stem from the residual plastic zone expansion under the indenter, as well as the far-field Boussinesq (elastic) stress. Three well-defined configurations are studied. For the first configuration, a crack with a depth of less than 7% of the coating thickness is considered. In this case, the problem is treated as the one for the monolithic material with the coating material properties. For the second configuration, a crack that runs deeper than 7% of the coating thickness but is still within the coating layer is analyzed. In this case, the composite hardness is introduced into the analysis to account for the influence of the substrate material properties; and furthermore, an interface correction factor is proposed to take into account the presence of the coating/substrate interface and its influence on the stress intensity factor of the well-developed elliptical cracks. For the third configuration, a crack penetrating into the substrate is considered. In this case, based on the condition of deformation compatibility across the coating/substrate interface, the bulk modulus for the coating/substrate system is introduced into the analysis. A series of indentation tests are conducted on a WC/10Co/4Cr coating/1080 low carbon steel substrate specimen, which is a brittle coating on a ductile

  16. Non-local models for ductile failure

    Science.gov (United States)

    César de Sá, José; Azinpour, Erfan; Santos, Abel

    2016-08-01

    Ductile damage can be dealt with continuous descriptions of material, resorting, for example, to continuous damage mechanic descriptions or micromechanical constitutive models. When it comes to describe material behaviour near and beyond fracture these approaches are no longer sufficient or valid and continuous/discontinuous approaches can be adopted to track fracture initiation and propagation. Apart from more pragmatic solutions like element erosion or remeshing techniques more advanced approaches based on the X-FEM concept, in particular associated with non-local formulations, may be adopted to numerically model these problems. Nevertheless, very often, for practical reasons, some important aspects are somewhat left behind, specially energetic requirements to promote the necessary transition of energy release associated with material damage and fracture energy associated to a crack creation and evolution. Phase-field methods may combine advantages of regularised continuous models by providing a similar description to non-local thermodynamical continuous damage mechanics, as well as, a "continuous" approach to numerically follow crack evolution and branching

  17. Mechanisms of fatigue-crack initiation and their impact on fatigue life of AlSi7 die-cast components

    Directory of Open Access Journals (Sweden)

    Redik Sabine

    2014-06-01

    Full Text Available In the course of the present study, in-situ observations of crack initiation and crack growth of naturally induced cracks in cyclically loaded specimens along with conventional fatigue tests and fracture surface analyses were performed. The specimens used were taken from different sampling positions of standard and HIPed aluminum-die-cast engine blocks, with different cooling conditions. In one sampling position within the standard engine block microporosity was able to form, acting as a source for fatigue-crack initiation. While in the absence of microporosity, as observed in specimens taken from HIPed components, crack initiation occured via slip band mechanism. If material defects such as pores were present, premature crack initiation reduced the fatigue life yielding a lower fatigue life and fatigue strength than specimens where cracks formed by slip band mechanism. For cracks formed at pores, the pore size is the determining factor for fatigue behavior. While for cracks initiated via slip band mechanism fatigue strength is a function of the local material strength.

  18. Path (un)predictability of two interacting cracks in polycarbonate sheets using Digital Image Correlation

    Science.gov (United States)

    Koivisto, J.; Dalbe, M.-J.; Alava, M. J.; Santucci, S.

    2016-08-01

    Crack propagation is tracked here with Digital Image Correlation analysis in the test case of two cracks propagating in opposite directions in polycarbonate, a material with high ductility and a large Fracture Process Zone (FPZ). Depending on the initial distances between the two crack tips, one may observe different complex crack paths with in particular a regime where the two cracks repel each other prior to being attracted. We show by strain field analysis how this can be understood according to the principle of local symmetry: the propagation is to the direction where the local shear - mode KII in fracture mechanics language - is zero. Thus the interactions exhibited by the cracks arise from symmetry, from the initial geometry, and from the material properties which induce the FPZ. This complexity makes any long-range prediction of the path(s) impossible.

  19. Path (un)predictability of two interacting cracks in polycarbonate sheets using Digital Image Correlation.

    Science.gov (United States)

    Koivisto, J; Dalbe, M-J; Alava, M J; Santucci, S

    2016-01-01

    Crack propagation is tracked here with Digital Image Correlation analysis in the test case of two cracks propagating in opposite directions in polycarbonate, a material with high ductility and a large Fracture Process Zone (FPZ). Depending on the initial distances between the two crack tips, one may observe different complex crack paths with in particular a regime where the two cracks repel each other prior to being attracted. We show by strain field analysis how this can be understood according to the principle of local symmetry: the propagation is to the direction where the local shear - mode KII in fracture mechanics language - is zero. Thus the interactions exhibited by the cracks arise from symmetry, from the initial geometry, and from the material properties which induce the FPZ. This complexity makes any long-range prediction of the path(s) impossible.

  20. Ductility Performance of Hybrid Fibre Reinforced Concrete

    Directory of Open Access Journals (Sweden)

    S. Eswari

    2008-01-01

    Full Text Available This study presents a study on the ductility performance of hybrid fibre reinforced concrete. The influence of fibre content on the ductility performance of hybrid fibre reinforced concrete specimens having different fibre volume fractions was investigated. The parameters of investigation included modulus of rupture, ultimate load, service load, ultimate and service load deflection, crack width, energy ductility and deflection ductility. A total of 27 specimens, 100×100×500 mm, were tested to study the above parameters. The specimens incorporated 0.0 to 2.0% volume fraction of polyolefin and steel fibres in different proportions. The ductility performance of hybrid fibre reinforced concrete specimens was compared with that of plain concrete. The test results show that addition of 2.0% by volume of hybrid fibres improves the ductility performance appreciably. An adaptive Neuro-Fuzzy based model has been proposed to predict the ductility performance characteristics. A reasonably close agreement has been obtained between the experimental and predicted results.

  1. Hierarchically-Driven Approach for Quantifying Fatigue Crack Initiation and Short Crack Growth Behavior in Aerospace Materials

    Science.gov (United States)

    2016-08-31

    activated than prismatic and basal slip systems(pyramidal stress -intensity factor for slip transfer revealed a range of...and Bacon [19], initially in LAMMPS [20]. The edge dislocation structure obtained using the EAM potential was further relaxed using the QM/MM method...oxygen concentration; the slip direction is along 1210 . The oxygen atom was free to relax in all directions; whereas, Ti atoms were free to move

  2. Mesh sensitivity effects on fatigue crack growth by crack-tip blunting and re-sharpening

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2007-01-01

    Crack-tip blunting under tensile loads and re-sharpening of the crack-tip during unloading is one of the basic mechanisms for fatigue crack growth in ductile metals. Based on an elastic–perfectly plastic material model, crack growth computations have been continued up to 700 full cycles by using...

  3. Crack propagation modeling using Peridynamic theory

    Science.gov (United States)

    Hafezi, M. H.; Alebrahim, R.; Kundu, T.

    2016-04-01

    Crack propagation and branching are modeled using nonlocal peridynamic theory. One major advantage of this nonlocal theory based analysis tool is the unifying approach towards material behavior modeling - irrespective of whether the crack is formed in the material or not. No separate damage law is needed for crack initiation and propagation. This theory overcomes the weaknesses of existing continuum mechanics based numerical tools (e.g. FEM, XFEM etc.) for identifying fracture modes and does not require any simplifying assumptions. Cracks grow autonomously and not necessarily along a prescribed path. However, in some special situations such as in case of ductile fracture, the damage evolution and failure depend on parameters characterizing the local stress state instead of peridynamic damage modeling technique developed for brittle fracture. For brittle fracture modeling the bond is simply broken when the failure criterion is satisfied. This simulation helps us to design more reliable modeling tool for crack propagation and branching in both brittle and ductile materials. Peridynamic analysis has been found to be very demanding computationally, particularly for real-world structures (e.g. vehicles, aircrafts, etc.). It also requires a very expensive visualization process. The goal of this paper is to bring awareness to researchers the impact of this cutting-edge simulation tool for a better understanding of the cracked material response. A computer code has been developed to implement the peridynamic theory based modeling tool for two-dimensional analysis. A good agreement between our predictions and previously published results is observed. Some interesting new results that have not been reported earlier by others are also obtained and presented in this paper. The final objective of this investigation is to increase the mechanics knowledge of self-similar and self-affine cracks.

  4. Standard test method for measurement of creep crack growth times in metals

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This test method covers the determination of creep crack growth (CCG) in metals at elevated temperatures using pre-cracked specimens subjected to static or quasi-static loading conditions. The time (CCI), t0.2 to an initial crack extension δai = 0.2 mm from the onset of first applied force and creep crack growth rate, ˙a or da/dt is expressed in terms of the magnitude of creep crack growth relating parameters, C* or K. With C* defined as the steady state determination of the crack tip stresses derived in principal from C*(t) and Ct (1-14). The crack growth derived in this manner is identified as a material property which can be used in modeling and life assessment methods (15-25). 1.1.1 The choice of the crack growth correlating parameter C*, C*(t), Ct, or K depends on the material creep properties, geometry and size of the specimen. Two types of material behavior are generally observed during creep crack growth tests; creep-ductile (1-14) and creep-brittle (26-37). In creep ductile materials, where cr...

  5. SOME PECULIARITIES OF DUCTILE SHEAR FAILURE OF AMORPHOUS ALLOY RIBBONS

    NARCIS (Netherlands)

    BENGUS, VZ; TABACHNIKOVA, ED; SHUMILIN, SE; GOLOVIN, YI; MAKAROV, MV; SHIBKOV, AA; MISKUF, J; CSACH, K; Ocelik, Vaclav

    1993-01-01

    The kinetics of a shear crack propagation under ductile shear failure of amorphous alloys ribbons is studied experimentally. Some phenomena that accompany this failure are also studied: repeated alternation of the shear crack orientation, plastic corrugation of a ribbon, extreme local heating at the

  6. Experimental Study of Crack Initiation and Extension Induced by Hydraulic Fracturing in a Tree-Type Borehole Array

    Directory of Open Access Journals (Sweden)

    Yiyu Lu

    2016-06-01

    Full Text Available High-pressure hydraulic fracturing technology in coal and coal bed methane mines can lead to roof and floor damage, and fracture initiation disorder that leads to a “blank area”, and other issues. A new method of hydraulic fracturing is proposed to increase the homogeneous permeability of coal in underground coalmines. Numerical and other simulation tests for different forms of a tree-type, branched borehole model are presented. The results show that the branched array causes cracks to initiate from the bottom of the array, and these extend along the direction of the adjacent boreholes. Generally, as the number of branched boreholes increases, the coal seam fracture network also increase, improving the distribution of the fracture network, making the fracturing effect better. The branched boreholes appear to reduce initiation pressure and, with increasing branches, the initiation pressure decreases. A model with four tree-type, branched boreholes leads to a reduction in initiation pressure of 69%. In terms of permeability improvement technology in underground coalmines, a branched hydraulic fracturing borehole array has the advantages of reducing initiation pressure, controlling crack initiation and extension, enhancing the fracturing effect and reducing the destruction of the roof and floor.

  7. Crack initiation at high temperature on an austenitic stainless steel; Amorcage de fissure a haute temperature dans un acier inoxydable austenitique

    Energy Technology Data Exchange (ETDEWEB)

    Laiarinandrasana, L.

    1994-11-25

    The study deals with crack initiation at 600 and 650 degrees Celsius, on an austenitic stainless steel referenced by Z2 CND 17 12. The behaviour laws of the studied plate were update in comparison with existing data. Forty tests were carried out on CT specimens, with continuous fatigue with load or displacement controlled, pure creep, pure relaxation, creep-fatigue and creep-relaxation loadings. The practical initiation definition corresponds to a small crack growth of about the grain size. The time necessary for the crack to initiate is predicted with fracture mechanics global and local approaches, with the helps of microstructural observations and finite elements results. An identification of a `Paris`law` for continuous cyclic loading and of a unique correlation between the initiation time and C{sup *}{sub k} for creep tests was established. For the local approach, crack initiation by creep can be interpreted as the reaching of a critical damage level, by using a damage incremental rule. For creep-fatigue tests, crack growth rates at initiation are greater than those of Paris`law for continuous fatigue. A calculation of a transition time between elastic-plastic and creep domains shows that crack initiation can be interpreted whether by providing Paris`law with an acceleration term when the dwell period is less than the transition time, or by calculating a creep contribution which relies on C{sup *}{sub k} parameter when the dwell period and/or the initiation times are greater than the transition time. Creep relaxation tests present crack growth rates at initiation which are less than those for `equivalent` creep-fatigue tests. These crack growth rates when increasing hold time, but also when temperature decreases. Though, for hold times which are important enough and at lower temperature, there is no effect of the dwell period insofar as crack growth rate is equal to continuous fatigue Paris law predicted ones. (Abstract Truncated)

  8. Critical crack path assessments in failure investigations

    Directory of Open Access Journals (Sweden)

    Robert D. Caligiuri

    2015-10-01

    Full Text Available This paper presents a case study in which identification of the controlling crack path was critical to identifying the root cause of the failure. The case involves the rupture of a 30-inch (0.76 m natural gas pipeline in 2010 that tragically led to the destruction of a number of homes and the loss of life. The segment of the pipeline that ruptured was installed in 1956. The longitudinal seam of the segment that ruptured was supposed to have been fabricated by double submerged arc welding. Unfortunately, portions of the segment only received a single submerged arc weld on the outside, leaving unwelded areas on the inside diameter. Post-failure examination of the segment revealed that the rupture originated at one of these unwelded areas. Examination also revealed three additional crack paths or zones emanating from the unwelded area: a zone of ductile tearing, a zone of fatigue, and a zone of cleavage fracture, in that sequence. Initial investigators ignored the ductile tear, assumed the critical crack path was the fatigue component, and (incorrectly concluded that the root cause of the incident was the failure of the operator to hydrotest the segment after it was installed in 1956. However, as discussed in this paper, the critical path or mechanism was the ductile tear. Furthermore, it was determined that the ductile tear was created during the hydrotest at installation by a mechanism known as pressure reversal. Thus the correct root cause of the rupture was the hydrotest the operator subjected the segment to at installation, helping to increase the awareness of operators and regulators about the potential problems associated with hydrotesting.

  9. Numerical simulation of hydrogen-assisted crack initiation in austenitic-ferritic duplex steels; Numerische Simulation der wasserstoffunterstuetzten Rissbildung in austentisch-ferritischen Duplexstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Mente, Tobias

    2015-07-01

    Duplex stainless steels have been used for a long time in the offshore industry, since they have higher strength than conventional austenitic stainless steels and they exhibit a better ductility as well as an improved corrosion resistance in harsh environments compared to ferritic stainless steels. However, despite these good properties the literature shows some failure cases of duplex stainless steels in which hydrogen plays a crucial role for the cause of the damage. Numerical simulations can give a significant contribution in clarifying the damage mechanisms. Because they help to interpret experimental results as well as help to transfer results from laboratory tests to component tests and vice versa. So far, most numerical simulations of hydrogen-assisted material damage in duplex stainless steels were performed at the macroscopic scale. However, duplex stainless steels consist of approximately equal portions of austenite and δ-ferrite. Both phases have different mechanical properties as well as hydrogen transport properties. Thus, the sensitivity for hydrogen-assisted damage is different in both phases, too. Therefore, the objective of this research was to develop a numerical model of a duplex stainless steel microstructure enabling simulation of hydrogen transport, mechanical stresses and strains as well as crack initiation and propagation in both phases. Additionally, modern X-ray diffraction experiments were used in order to evaluate the influence of hydrogen on the phase specific mechanical properties. For the numerical simulation of the hydrogen transport it was shown, that hydrogen diffusion strongly depends on the alignment of austenite and δ-ferrite in the duplex stainless steel microstructure. Also, it was proven that the hydrogen transport is mainly realized by the ferritic phase and hydrogen is trapped in the austenitic phase. The numerical analysis of phase specific mechanical stresses and strains revealed that if the duplex stainless steel is

  10. A Retrofit Theory to Prevent Fatigue Crack Initiation in Aging Riveted Bridges Using Carbon Fiber-Reinforced Polymer Materials

    Directory of Open Access Journals (Sweden)

    Elyas Ghafoori

    2016-08-01

    Full Text Available Most research on fatigue strengthening of steel has focused on carbon fiber-reinforced polymer (CFRP strengthening of steel members with existing cracks. However, in many practical cases, aging steel members do not yet have existing cracks but rather are nearing the end of their designed fatigue life. Therefore, there is a need to develop a “proactive” retrofit solution that can prevent fatigue crack initiation in aging bridge members. Such a proactive retrofit approach can be applied to bridge members that have been identified to be deficient, based on structural standards, to enhance their safety margins by extending the design service life. This paper explains a proactive retrofit design approach based on constant life diagram (CLD methodology. The CLD approach is a method that can take into account the combined effect of alternating and mean stress magnitudes to predict the high-cycle fatigue life of a material. To validate the retrofit model, a series of new fatigue tests on steel I-beams retrofitted by the non-prestressed un-bonded CFRP plates have been conducted. Furthermore, this paper attempts to provide a better understanding of the behavior of un-bonded retrofit (UR and bonded retrofit (BR systems. Retrofitting the steel beams using the UR system took less than half of the time that was needed for strengthening with the BR system. The results show that the non-prestressed un-bonded ultra-high modulus (UHM CFRP plates can be effective in preventing fatigue crack initiation in steel members.

  11. Crack initiation modes in bilayered alumina/porcelain disks as a function of core/veneer thickness ratio and supporting substrate stiffness.

    Science.gov (United States)

    Wakabayashi, N; Anusavice, K J

    2000-06-01

    We hypothesize that the fracture resistance of alumina core/porcelain veneer disks increases and that crack initiation shifts from veneer to core as the core/veneer thickness ratio (t(C)/t(V)) increases from 0.5/1.0 to 1.3/0.2, or as the elastic modulus of the supporting substrate (E(S)) to which it is resin-bonded increases from 5.1 to 226 GPa. When supported by a low-modulus substrate, disks with low t(C)/t(V) ratios exhibited cracks in the veneer and within the core, while those with high t(C)/t(V) ratios demonstrated core cracks, but not veneer cracks. None of the disks supported by Ni-Cr alloy (E = 226 GPa) exhibited core cracks. These results support the hypothesis that the crack initiation site shifts as the t(C)/t(V) ratio increases, but the increase in E(S) did not affect the crack initiation site. This study suggests that the t(C)/t(V) ratio is the dominant factor that controls the failure initiation site in bilayered ceramic disks.

  12. Microstructure-based approach for predicting crack initiation and early growth in metals.

    Energy Technology Data Exchange (ETDEWEB)

    Cox, James V.; Emery, John M.; Brewer, Luke N.; Reedy, Earl David, Jr.; Puskar, Joseph David; Bartel, Timothy James; Dingreville, Remi P. M.; Foulk, James W., III; Battaile, Corbett Chandler; Boyce, Brad Lee

    2009-09-01

    Fatigue cracking in metals has been and is an area of great importance to the science and technology of structural materials for quite some time. The earliest stages of fatigue crack nucleation and growth are dominated by the microstructure and yet few models are able to predict the fatigue behavior during these stages because of a lack of microstructural physics in the models. This program has developed several new simulation tools to increase the microstructural physics available for fatigue prediction. In addition, this program has extended and developed microscale experimental methods to allow the validation of new microstructural models for deformation in metals. We have applied these developments to fatigue experiments in metals where the microstructure has been intentionally varied.

  13. Crack Initiation and Growth Behavior at Corrosion Pit in 7075-T6 High Strength Aluminum Alloy

    Science.gov (United States)

    2013-06-01

    was not used to measure the transition from corrosion pit to long crack [25]. . . . . . . . . . . 22 3.1 Composition of a typical sample of 7075 -T6...lives. 24 III. Methodology 3.1 Material Research was conducted using 7075 -T6 aluminum. This alloy is commonly used in aerospace applications and as a... material properties of this alloy. It is important to note that these properties were also used in all finite element models. Table 3.1: Composition of

  14. Austempered Ductile Iron Machining

    Science.gov (United States)

    Pilc, Jozef; Šajgalík, Michal; Holubják, Jozef; Piešová, Marianna; Zaušková, Lucia; Babík, Ondrej; Kuždák, Viktor; Rákoci, Jozef

    2015-12-01

    This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.

  15. Fatigue crack initiation in carbon and low-alloy steels in light water reactor environments : mechanism and prediction.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Shack, W. J.

    1998-01-27

    Section 111 of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. The effects of reactor coolant environments are not explicitly addressed by the Code design curves. Recent test data illustrate potentially significant effects of light water reactor (LWR) coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be shorter than those in air by a factor of {approx}70. The crack initiation and crack growth characteristics of carbon and low-alloy steels in LWR environments are presented. Decreases in fatigue life of these steels in high-dissolved-oxygen water are caused primarily by the effect of environment on growth of short cracks < 100 {micro}m in depth. The material and loading parameters that influence fatigue life in LWR environments are defined. Fatigue life is decreased significantly when five conditions are satisfied simultaneously, viz., applied strain range, service temperature, dissolved oxygen in water, and S content in steel are above a threshold level, and loading strain rate is below a threshold value. Statistical models have been developed for estimating the fatigue life of these steels in LWR environments. The significance of the effect of environment on the current Code design curve is evaluated.

  16. The role of time-dependent deformation in intergranular crack initiation of alloy 600 steam generator tubing material

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.; Lian, K.

    1998-03-01

    Intergranular stress corrosion cracking (IGSCC) of two commercial alloy 600 conditions (600LT, 600HT) and controlled- purity Ni-18Cr-9Fe alloys (CDMA, CDTT) were investigated using constant extension rate tensile (CERT) tests in primary water (0.01M LiOH+0.01M H{sub 3}BO{sub 3}) with 1 bar hydrogen overpressure at 360{degrees}C and 320{degrees}C. Heat treatments produced two types of microstructures in both commercial and controlled-purity alloys: one dominated by grain boundary carbides (600HT and CDTT) and one dominated by intragranular carbides (600LT and CDMA). CERT tests were conducted over a range of strain rates and at two temperatures with interruptions at specific strains to determine the crack depth distributions. Results show that in all samples, IGSCC was the dominant failure mode. For both the commercial alloy and the controlled-purity alloys, the microstructure with grain boundary carbides showed delayed crack initiation and shallower crack depths than did the intragranular carbide microstructure under all experimental conditions. This data indicates that a grain boundary carbide microstructure is more resistant to IGSCC than an intragranular carbide microstructure. Observations support both the film rupture/slip dissolution mechanism and enhanced localized plasticity. The advantage of these results over previous studies is that the different carbide distributions were obtained in the same commercial alloy using different heat treatments, and in the other case, in nearly identical controlled-purity alloys. Therefore, observations of the effects of carbide distribution on IGSCC can more confidently be attributed to the carbide distribution alone rather than other potentially significant differences in microstructure or composition.

  17. Views of TAGSI on effects of neutron irradiation on ductile tearing in ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Knott, J.F. [School of Metallurgy and Materials, University of Birmingham, Birmingham B15 2TT (United Kingdom); Lidbury, D.P.G. [Serco Technical and Assurance Services, Walton House, 404 Faraday Street, Birchwood Park, Warrington WA3 6GA (United Kingdom)], E-mail: david.lidbury@serco.com

    2009-07-15

    The paper reviews information pertaining to effects of neutron irradiation on 'upper-shelf' Charpy impact behaviour and on elastic/plastic fracture mechanics characterising parameters, again for 'upper shelf' conditions, in which the initiation and early growth of a crack involve ductile tearing. The hardening and associated reduction in strain-hardening capacity induced by irradiation gives rise to a decrease in Charpy upper shelf energy. Effects on J-based parameters are more complicated. The material resistance parameters tend to increase for low dose, but decrease at high dose, when the decrease in crack-tip ductility outweighs the effect of hardening. High doses can produce 'fast shear' fracture, which propagates rapidly and is therefore more likely to induce brittle cleavage fracture. The situation is exacerbated if the irradiation also promotes inter-granular segregation and fracture, hence reducing the local brittle fracture stress. For the levels of irradiation experienced by the types of UK civil reactors in operation, no fracture instability is expected to arise as a result of ductile fracture mechanisms alone.

  18. Crack trajectory near a weld: Modeling and simulation

    DEFF Research Database (Denmark)

    Rashid, M.M.; Tvergaard, Viggo

    2008-01-01

    A 2D computational model of ductile fracture, in which arbitrary crack extension through the mesh is accommodated without mesh bias, is used to study ductile fracture near the weld line in welded aluminum plates. Comparisons of the calculated toughness behavior and crack trajectory are made with ...

  19. Ductility of Nanostructured Bainite

    Directory of Open Access Journals (Sweden)

    Lucia Morales-Rivas

    2016-12-01

    Full Text Available Nanostructured bainite is a novel ultra-high-strength steel-concept under intensive current research, in which the optimization of its mechanical properties can only come from a clear understanding of the parameters that control its ductility. This work reviews first the nature of this composite-like material as a product of heat treatment conditions. Subsequently, the premises of ductility behavior are presented, taking as a reference related microstructures: conventional bainitic steels, and TRIP-aided steels. The ductility of nanostructured bainite is then discussed in terms of work-hardening and fracture mechanisms, leading to an analysis of the three-fold correlation between ductility, mechanically-induced martensitic transformation, and mechanical partitioning between the phases. Results suggest that a highly stable/hard retained austenite, with mechanical properties close to the matrix of bainitic ferrite, is advantageous in order to enhance ductility.

  20. Electrochemical investigation of crack initiation during corrosion fatigue of stainless steels in the passive state. Elektrochemische Untersuchung der Rissbildung bei Schwingungsrisskorrosion im stabil-passiven Werkstoffzustand

    Energy Technology Data Exchange (ETDEWEB)

    Spaehn, R. (Technische Hochschule Darmstadt (Germany, F.R.))

    1991-03-01

    The corrosion fatigue behaviour of three stainless steels - ferritic (12% Cr), austenitic (type 316 Ti) and austenitic-ferritic (type 31803; Duplex stainless steel) - was studied under rotating bending moments in aqueous sulphuric acid of 30deg C. An instrumental set-up for recording the transient currents of specimens during potentiostatically controlled corrosion fatigue is described. Based on this transient current signal technique, three stages on the corrosion fatigue process can be discerned. In the incubation period, small stochastic current transients are caused by the response of the passive layer to alternating stresses and environmental conditions. The appearance of sinusoidal current signals indicates crack initiation whereas the phase angle between a fixed marker - i.e. a light barrier signal -, and the anodic amplitude represents the site of initiating cracks. Finally, the crack growth period is characterized by an increasing cell current and steadily growing sinusoidal current signals caused by the interplay of microplastic and repassivation processes at the crack tip. (orig.).

  1. Probabilistic and microstructural aspects of fatigue cracks initiation in Inconel 718; Aspects probabilistes et microstructuraux de l'amorcage des fissures de fatigue dans l'alliage INCO 718

    Energy Technology Data Exchange (ETDEWEB)

    Alexandre, F

    2004-03-15

    Thermomechanical treatments have been recently developed to produce Inconel 718DA (Direct Aged). This alloy optimisation leads to an increase of the fatigue life but also the scatter. The aim of this study is on the one hand the understanding of the fatigue crack initiation mechanisms and on the other hand the modelling of the fatigue life and the scatter. An experimental study showed that the fatigue cracks were initiated from carbide particles in fine grain alloy. Interrupted tensile tests show that the particles cracking occurred at the first quarter of the fatigue cycle. Fatigue behaviour tests were also performed on various grain size 718 alloys. The last experimental part was devoted to measurements of the low cycle fatigue crack growth rates using a high focal distance microscope. For these tests, EDM micro-defects were used for the fatigue crack initiation sites. This method was also used to observe the small fatigue crack coalescence. A fatigue life model is proposed. It is based on the three fatigue crack initiation mechanisms competition: particle crack initiation on the surface, internal particle crack initiation and Stade I crack initiation. The particle fatigue crack initiation is supposed instantaneous at a critical stress level. The Tanaka and Mura model is used for analysing the Stage I crack initiation number of cycles. The fatigue crack growth rate was analysed using the Tomkins model identified on the small fatigue crack growth rate measurements. The proposed fatigue life model decomposed in three levels: a deterministic one and two probabilistic with and without crack coalescence. (author)

  2. Assessment of Initial Test Conditions for Experiments to Assess Irradiation Assisted Stress Corrosion Cracking Mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Busby, Jeremy T [ORNL; Gussev, Maxim N [ORNL

    2011-04-01

    Irradiation-assisted stress corrosion cracking is a key materials degradation issue in today s nuclear power reactor fleet and affects critical structural components within the reactor core. The effects of increased exposure to irradiation, stress, and/or coolant can substantially increase susceptibility to stress-corrosion cracking of austenitic steels in high-temperature water environments. . Despite 30 years of experience, the underlying mechanisms of IASCC are unknown. Extended service conditions will increase the exposure to irradiation, stress, and corrosive environment for all core internal components. The objective of this effort within the Light Water Reactor Sustainability program is to evaluate the response and mechanisms of IASCC in austenitic stainless steels with single variable experiments. A series of high-value irradiated specimens has been acquired from the past international research programs, providing a valuable opportunity to examine the mechanisms of IASCC. This batch of irradiated specimens has been received and inventoried. In addition, visual examination and sample cleaning has been completed. Microhardness testing has been performed on these specimens. All samples show evidence of hardening, as expected, although the degree of hardening has saturated and no trend with dose is observed. Further, the change in hardening can be converted to changes in mechanical properties. The calculated yield stress is consistent with previous data from light water reactor conditions. In addition, some evidence of changes in deformation mode was identified via examination of the microhardness indents. This analysis may provide further insights into the deformation mode under larger scale tests. Finally, swelling analysis was performed using immersion density methods. Most alloys showed some evidence of swelling, consistent with the expected trends for this class of alloy. The Hf-doped alloy showed densification rather than swelling. This observation may be

  3. Development of Flexible Link Slabs using Ductile Fiber Reinforced Concrete

    DEFF Research Database (Denmark)

    Lárusson, Lárus Helgi

    emphasis oncrack formation and development at the rebar-matrix interface during direct tensile loading. Utilizing a high definition DIC technique in a novel approach, detailed measurements of the crack formation and debonding process are obtained. It is found that ductile ECC, in contrast to conventional...... two adjacent bridge deck segments. The link slab element, composed of GFRP reinforced ECC,exhibited the same tension stiffening and tension strengthening behavior with limited crack widths as was observed in the reinforced prisms under monotonic and cyclic loading. The combination of ductile ECC...

  4. Ductility of copper films on sandblasting polyimide substrates

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Different surface morphologies of polyimide(PI)foils widely applied in flexible electronics were obtained using the technique of sandblasting.Copper(Cu)films were subsequently deposited on the treated surface of PI substrates.Upon tensile loading, the critical strain,crack density and count of cracks were measured to examine the ductility of Cu films on PI substrates.Obtained results show that after sandblasting treatment,the critical strain of Cu film decreases from 8.0%to 6.9%and,in comparison with the case without sandblasting,its surface crack density decreases remarkably,with no saturation of the crack density.The reduced crack density is attributed to the increase of contact area and interfacial adhesion after sandblasting,and whether the crack density is saturated or not is dependent upon the morphology of the cracks formed as a function of tensile strain.

  5. Contribution to the determination of priority constructive influences on the hot crack initiation of welded components; Beitrag zur Ermittlung vorrangig konstruktiver Einflussgroessen auf die Heissrissinitiierung an geschweissten Bauteilen

    Energy Technology Data Exchange (ETDEWEB)

    Gollnow, Christian

    2015-07-01

    The previous research results do not allow a general hot crack characterisation although a variety of experimental and numerical knowledge is available. The reason for this is mainly the large number of influencing factors that complicate a complete description of the hot cracking phenomenon and especially solidification cracking. The hot crack formation and thus the solidification crack initiation can be described by the interaction of process, metallurgy and design. However, the literature examination shows that in the solidifaction crack characterisation the influence of the design aspect is often underestimated. The pre-stresses of the structural components is up to now not considered as an essential cause for the formation of solidification cracks. The evaluation of the influence of the various parameters is presented partly inconsistent. In addition, the targeted presentation of the design influence with respect to the solidification cracks in the weld is because the limited transferability of the various component-specific stresses on a laboratory scale and thus to the respective hot cracking tests restricted. Hence, the difficulty to transfer the results between laboratory specimen and component as well as the general hot crack characterisation is given. In this work the different types of stresses from the component welding in the laboratory and to quantify experimentally the solidification crack critical values, displacements and displacement rates were detected. In this regard external loaded hot cracking tests were carried out by using the advantages of contactless measurement techniques close to the weld and to analyse the welding process with respect to various local and global design-specific factors influencing the formation of solidification cracks in high alloyed steel. These investigations were performed on austenitic (1.4828) and ferritic (1.4509) materials with different mechanical and technological properties. To reflect the praxis relevant

  6. Cracks in Polymer Spherulites: Phenomenological Mechanisms in Correlation with Ring Bands

    Directory of Open Access Journals (Sweden)

    Eamor M. Woo

    2016-09-01

    Full Text Available This article reviews possible mechanisms of various crack forms and their likely correlations with interior crystal lamellae and discontinuous interfaces in spherulites. Complex yet periodically repetitive patterns of cracks in spherulites are beyond attributions via differences in thermal expansion coefficients, which would cause random and irregular cracks in the contract direction only. Cracks in brittle polymers such as poly(l-lactic acid (PLLA, or poly(4-hydroxyl butyrate (PHB, or more ductile polymers such as poly(trimethylene terephthalate (PTT are examined and illustrated, although for focus and demonstration, more discussions are spent on PLLA. The cracks can take many shapes that bear extremely striking similarity to the ring-band or lamellar patterns in the same spherulites. Crack patterns may differ significantly between the ring-banded and ringless spherulites, suggesting that the cracks may be partially shaped and governed by interfaces of lamellae and how the lamellar crystals assemble themselves in spherulites. Similarly, with some exceptions, most of the cracks patterns in PHB or PTT are also highly guided by the lamellar assembly in either ring-banded spherulites or ringless spherulites. Some exceptions of cracks in spherulites deviating from the apparent crystal birefringence patterns do exist; nevertheless, discontinuous interfaces in the initial lamellae neat the nuclei center might be hidden by top crystal over-layers of the spherulites, which might govern crack propagation.

  7. Theoretical prediction of energy release rate for interface crack initiation by thermal stress in environmental barrier coatings for ceramics

    Science.gov (United States)

    Kawai, E.; Umeno, Y.

    2017-05-01

    As weight reduction of turbines for aircraft engines is demanded to improve fuel consumption and curb emission of carbon dioxide, silicon carbide (SiC) fiber reinforced SiC matrix composites (SiC/SiC) are drawing enormous attention as high-pressure turbine materials. For preventing degradation of SiC/SiC, environmental barrier coatings (EBC) for ceramics are deposited on the composites. The purpose of this study is to establish theoretical guidelines for structural design which ensures the mechanical reliability of EBC. We conducted finite element method (FEM) analysis to calculate energy release rates (ERRs) for interface crack initiation due to thermal stress in EBC consisting of Si-based bond coat, Mullite and Ytterbium (Yb)-silicate layers on a SiC/SiC substrate. In the FEM analysis, the thickness of one EBC layer was changed from 25 μm to 200 μm while the thicknesses of the other layers were fixed at 25 μm, 50 μm and 100 μm. We compared ERRs obtained by the FEM analysis and a simple theory for interface crack in a single-layered structure where ERR is estimated as nominal strain energy in the coating layers multiplied by a constant factor (independent of layer thicknesses). We found that, unlike the case of single-layered structures, the multiplication factor is no longer a constant but is determined by the combination of consisting coating layer thicknesses.

  8. Fatigue crack initiation and propagation in steels exposed to inert and corrosive environments. Final report, May 1, 1977--December 31, 1977

    Energy Technology Data Exchange (ETDEWEB)

    Youseffi, K.; Finnie, I.

    1978-02-01

    The fatigue crack initiation life of AISI 1018 steel was investigated using compact tension specimens having sharp notch root radii. The data were analyzed using two methods for predicting initiation in strain cycling experiments. Also, another approach in which initiation is related to the stress intensity factor was developed. The next phase, that of propagation, was studied using AISI 1018 steel and a new high strength steel HY-180. The crack propagation data obtained for both steels tested in air can be described accurately by the power law first suggested by Paris, da/dN = C(..delta..K)/sup n/, where a is the crack length, N the number of cycles, and C and n are material constants. However, the exponent n was found to be two times larger for AISI 1018 steel than HY-180 steel.

  9. Formation of internal cracks in steel billets during soft reduction

    Institute of Scientific and Technical Information of China (English)

    Wenjun Wang; Linxin Ning; Raimund Biilte; Wolfgang Bleck

    2008-01-01

    To investigate the formation of internal cracks in steel billets during soft reduction, fully coupled thermo-mechanical finite element models were developed using the commercial software ABAQUS, also casting and soft reduction tests were carried out in a laboratory strand casting machine. With the finite element models, the temperature distribution, the stress and strain states in the bil- let were calculated. The relation between internal cracks and equivalent plastic strain, as well as maximal principal stress was ana- lyzed. The results indicate that tensile stresses can develop in the mushy zone during soft reduction and the equivalent strain nearby the zero ductility temperature (ZDT) increases with decreasing sofid fraction. Internal cracks can be initiated when the accumulated strain exceeds the critical strain or the applied tensile stress exceeds the critical fracture stress during solidification.

  10. Alternating brittle and ductile response of coherent twin boundaries in nanotwinned metals

    Energy Technology Data Exchange (ETDEWEB)

    Sinha, Tanushree; Kulkarni, Yashashree, E-mail: ykulkarni@uh.edu [Department of Mechanical Engineering, University of Houston, Houston, Texas 77204 (United States)

    2014-11-14

    Nanotwinned metals have opened exciting avenues for the design of high strength and high ductility materials. In this work, we investigate crack propagation along coherent twin boundaries in nanotwinned metals using molecular dynamics. Our simulations reveal that alternating twin boundaries exhibit intrinsic brittleness and ductility owing to the opposite crystallographic orientations of the adjoining twins. This is a startling consequence of the directional anisotropy of an atomically sharp crack along a twin boundary that favors cleavage in one direction and dislocation emission from the crack tip in the opposite direction. We further find that a blunt crack exhibits ductility in all cases albeit with very distinct deformation mechanisms and yield strength associated with intrinsically brittle and ductile coherent twin boundaries.

  11. Effects of plastic pre-straining level on the creep deformation, crack initiation and growth behaviour of 316H stainless steel

    OpenAIRE

    Mehmanparast, Ali; Davies, C M; Dean, David W.; Nikbin, Kamran

    2016-01-01

    The effects of the material pre-straining level, in the form of plastic pre-compression at room temperature, on the tensile, creep deformation, creep crack initiation and growth behaviour of 316H stainless steel have been examined at 550 °C. Experiments have been performed on the 4%, 8% and 12% pre-compressed specimens and the results are compared with existing data on the pre-compressed material to investigate the change in mechanical response, creep failure, creep crack initiation and growt...

  12. Investigation on ductile fracture in fine-blanking process by finite element method

    Institute of Scientific and Technical Information of China (English)

    李昱明; 彭颖红

    2002-01-01

    In order to continuously analyze the whole fine-blanking process, from the beginning of the operation up to the total rupture of the sheet-metal, without computational divergence, a 3-D rigid visco-plastic finite-element method based on Gurson void model was developed. The void volume fraction was introduced into the finite element method to document the ductile fracture of the sheet-metal. A formulation of variation of the rigid visco-plastic material was presented according to the virtual work theory in which both the effects of equivalent stress and hydrostatic pressure in the deformation process were considered. The crack initiation of the sheet was predicted and the crack propagation was geometrically fulfilled in the simulation by separating the nodes according to the stress state. Furthermore, the influences of different state-variables on the deformation process were also studied.

  13. Cracking caused by cutting of plasma-sprayed hydroxyapatite coatings and its relation to the structural features of coatings deposited at different initial substrate temperatures

    Directory of Open Access Journals (Sweden)

    Gligorijević Bojan R.

    2017-01-01

    Full Text Available The present study estimated the cracking phenomenon in as-plasma-sprayed hydroxylapatite coatings (HACs after they were being subjected to the severe cutting conditions in the direction perpendicular to the coating/substrate interface. In order to evaluate the effects of substrate preheating on the occurrence of micro-cracks, the HACs were deposited at different initial substrate temperatures (TS = 20, 100 and 200°C. The changes in phase composition and HA splat morphology with TS were observed and were correlated with the cracking occurrence. The results showed that severe cutting conditions introduced a localized cracking in the regions of HACs dominantly attributed to the brittle hydroxyl-deficient amorphous calcium phosphate (ACP phase. This effect was particularly observable in the HACs deposited without preheating of substrate. On the other hand, the preheating of substrate reduced the presence of micro-cracks and caused insignificant changes in the average local phase composition. In HACs deposited with preheating of substrate, the HA splats (of which HACs are composed were thinner and recrystallized HA regions seemed smaller in size and more evenly distributed. These results implied potentially important roles of the HA splat formation mechanism on the distribution of ACP and recrystallized HA regions in the as-plasma-sprayed HACs and the cracking resistance of HACs. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. TR 34022

  14. Stress Corrosion Cracks Initiation Process Model Involving Repetition of Growth and Breaking of Oxide Passive Film or Hydride Layer on Stainless Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nakayama, G.; Sakakibara, Y. [Research Laboratory, IHI Corporation (Japan)

    2009-07-01

    The surface of stainless alloy is covered with oxide film such as Cr{sub 2}O{sub 3} and is passivated in neutral aqueous solution. This film attains a thickness that may be expressed in micro meter units({mu}m) and may undergo partial rupture physically in a high-temperature oxygen enriched water environment. Crack propagation occurs through repeated growth and rupture of the oxide film; the rupturing process is designated as tarnish rupture type SCC. Individual cracks are initiated randomly for film of uniform thickness and this process may be described by the stochastic model. Hydride layer formation occurs on the alloy surface under the proper conditions, using titanium in a reducing neutral water environment. Crack initiation may thus also be described by a model similar to that for film rupture. (authors)

  15. Multiscale modeling of ductile failure in metallic alloys

    NARCIS (Netherlands)

    Pardoen, Thomas; Scheyvaerts, Florence; Simar, Aude; Tekoglu, Cihan; Onck, Patrick R.; Tekoğlu, Cihan

    2010-01-01

    Micromechanical models for ductile failure have been developed in the 1970s and 1980s essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failu

  16. Comparison of the microstructure, deformation and crack initiation behavior of austenitic stainless steel irradiated in-reactor or with protons

    Energy Technology Data Exchange (ETDEWEB)

    Stephenson, Kale J., E-mail: kalejs@umich.edu; Was, Gary S.

    2015-01-15

    Highlights: • Dislocation loops were the prominent defect, but neutron irradiation caused higher loop density. • Grain boundaries had similar amounts of radiation-induced segregation. • The increment in hardness and yield stress due to irradiation were very similar. • Relative IASCC susceptibility was nearly identical. • The effect of dislocation channel step height on IASCC was similar. - Abstract: The objective of this study was to compare the microstructures, microchemistry, hardening, susceptibility to IASCC initiation, and deformation behavior resulting from proton or reactor irradiation. Two commercial purity and six high purity austenitic stainless steels with various solute element additions were compared. Samples of each alloy were irradiated in the BOR-60 fast reactor at 320 °C to doses between approximately 4 and 12 dpa or by a 3.2 MeV proton beam at 360 °C to a dose of 5.5 dpa. Irradiated microstructures consisted mainly of dislocation loops, which were similar in size but lower in density after proton irradiation. Both irradiation types resulted in the formation of Ni–Si rich precipitates in a high purity alloy with added Si, but several other high purity neutron irradiated alloys showed precipitation that was not observed after proton irradiation, likely due to their higher irradiation dose. Low densities of small voids were observed in several high purity proton irradiated alloys, and even lower densities in neutron irradiated alloys, implying void nucleation was in process. Elemental segregation at grain boundaries was very similar after each irradiation type. Constant extension rate tensile experiments on the alloys in simulated light water reactor environments showed excellent agreement in terms of the relative amounts of intergranular cracking, and an analysis of localized deformation after straining showed a similar response of cracking to surface step height after both irradiation types. Overall, excellent agreement was observed

  17. Al-Li alloy AA2198's very high cycle fatigue crack initiation mechanism and its fatigue thermal effect

    Science.gov (United States)

    Xu, Luopeng; Cao, Xiaojian; Chen, Yu; Wang, Qingyuan

    2015-10-01

    AA2198 alloy is one of the third generation Al-Li alloys which have low density, high elastic modulus, high specific strength and specific stiffness. Compared With the previous two generation Al-Li alloys, the third generation alloys have much improved in alloys strength, corrosion resistance and weldable characteristic. For these advantages, the third generation Al-Li alloys are used as aircraft structures, such as C919 aviation airplane manufactured by China and Russia next generation aviation airplane--MS-21. As we know, the aircraft structures are usually subjected to more than 108 cycles fatigue life during 20-30 years of service, however, there is few reported paper about the third generation Al-Li alloys' very high cycle fatigue(VHCF) which is more than 108 cycles fatigue. The VHCF experiment of AA2198 have been carried out. The two different initiation mechanisms of fatigue fracture have been found in VHCF. The cracks can initiate from the interior of the testing material with lower stress amplitude and more than 108 cycles fatigue life, or from the surface or subsurface of material which is the dominant reason of fatigue failures. During the experiment, the infrared technology is used to monitor the VHCF thermal effect. With the increase of the stress, the temperature of sample is also rising up, increasing about 15 °C for every 10Mpa. The theoretical thermal analysis is also carried out.

  18. Stress Corrosion Cracking Behavior of Multipass TIG-Welded AA2219 Aluminum Alloy in 3.5 wt pct NaCl Solution

    Science.gov (United States)

    Venugopal, A.; Sreekumar, K.; Raja, V. S.

    2012-09-01

    The stress corrosion cracking (SCC) behavior of the AA2219 aluminum alloy in the single-pass (SP) and multipass (MP) welded conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using a slow-strain-rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both the BM and welded joints. The results showed that the ductility ratio ( ɛ NaCl/( ɛ air) was 0.97 and 0.96, respectively, for the BM and MP welded joint, and the same was marginally reduced to 0.9 for the SP welded joint. The fractographic examination of the failed samples revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy under all welded conditions. To understand the decrease in the ductility of the SP welded joint, preexposure SSRT followed by microstructural observations were made, which showed that the decrease in ductility ratio of the SP welded joint was caused by the electrochemical pitting that assisted the nucleation of cracks in the form of corrosion induced mechanical cracking rather than true SCC failure of the alloy. The microstructural examination and polarization tests demonstrated a clear grain boundary (GB) sensitization of the PMZ, resulting in severe galvanic corrosion of the SP weld joint, which initiated the necessary conditions for the localized corrosion and cracking along the PMZ. The absence of PMZ and a refined fusion zone (FZ) structure because of the lesser heat input and postweld heating effect improved the galvanic corrosion resistance of the MP welded joint greatly, and thus, failure occurred along the FZ.

  19. Gear Crack Propagation Investigation

    Science.gov (United States)

    1995-01-01

    (rim thickness divided by tooth height) of 3.3 and 1.0 produced tooth fractures, whereas a backup ratio of 0.3 produced rim fractures. For a backup ratio of 0.5, the experiments produced rim fractures and the predictions produced both rim and tooth fractures, depending on the initial geometry of the crack. Good correlation between predicted and measured crack growth was achieved when the fatigue crack-closure concept was introduced into the analysis. As the gear rim thickness decreased, the compressive cyclic stress in the gear-tooth fillet region increased. This retarded crack growth and increased the number of crack-propagation cycles to failure.

  20. TEST METHOD OF CRACK TIP OPENING DISPLACEMENT (CTOD) AND THE DUCTILE FRACTURE PROPERTIES OF TURBINE ROTOR MATERIAL%CTOD试验方法与转子材料的延性断裂性能

    Institute of Scientific and Technical Information of China (English)

    包陈; 蔡力勋

    2012-01-01

    Comparative study on differences of the formula of CTOD (crack tip opening displacement) computation and the evaluation of resistance curve between GB/T 21143-2007 and ASTM E1820-08a were conducted. Then by using compliance method, experiments on crack tip opening displacement (CTOD) for turbine rotor material Cr2Ni2MoV were carried out, and the experimental data were analyzed by use of the two test standards , respectively. The results show that, there are some mistakes in expressions of the CTOD calculation and blunt line equation recommended by GB/T 21143-2007, and corresponding correct expressions are proposed. Generally, the values of CTOD obtained by ASTM E1820-08a are slightly lower than those obtained by GB/T 21143-2007. The choice of blunt line equation has notable influence on the determination of critical CTOD of crack growth onset.%对国标GB/T 21143-2007和美标ASTM E1820-08a中的CTOD (crack tip opening displacement)计算公式和阻力曲线评定方法进行对比研究,采用柔度法完成汽轮机转子材料Cr2Ni2MoV钢的CTOD试验,并分别根据两个标准对试验结果进行分析.结果表明,GB/T 21143-2007中的CTOD计算公式和钝化线方程存在不合理的表达,对其进行相应修正;根据ASTM E1820-08a得到的CTOD值通常稍低于由GB/T 21143-2007得到的结果;钝化线方程的选取对启裂CTOD临界值的确定影响显著.

  1. Practical aspects of using Hertzian ring crack initiation to measure surface flaw densities in glasses: influence of humidity, friction and searched areas

    Science.gov (United States)

    Tandon, Rajan; Paliwal, Bhasker; Gibson, Cory

    2013-07-01

    Ring crack initiation loads on glass, using spherical Tungsten carbide (WC) and glass (G) indenters, are measured and analysed. Our measurements demonstrate that environmental humidity plays a key role in determining the load to fracture; experiments conducted without controlling this variable cannot be used to obtain material properties. The role of friction is explicitly considered for dissimilar (WC-G) elastic contacts. For this material pair, the stresses at fracture are well described by a boundary lubrication value of friction coefficient. The fracture loads are used in a fracture-mechanics formulation to calculate crack sizes on glass surfaces. The 'searched-area' concept for dissimilar contacts is described, and used to provide crack density values for these surfaces.

  2. Improvement of static strength and fatigue crack propagation resistance in ductile cast iron by austempering from (. alpha. +. gamma. ) phase region. Bubun austenpering shori ni yoru kyujo kokuen chutetsu no seiteki kyodo to hiro kiretsu shinten teiko no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Y.; Asami, K.; Matsuoka, S. (Musashi Institute of Technology, Tokyo (Japan))

    1991-06-15

    The spheroidal graphite cast iron is better characterized in resistivity against the abrasion and heat, and economical efficiency than the normal carbon steel. Notice being taken of treatment temperature (800 to 840 centigrade) in the ({alpha}+{gamma}) phase region for the partial austempering treatment condition, able to improve the spheroidal graphite cast iron simultaneously in both statical tensile characteristics and fatigue crack propagation resistance, the present report compared dual phase as-cast material, single phase ferrite and single phase bainite. As a result, the morphological ratio of bainite becomes about 20% to the base morphology at 800 centigrade in treatment temperature. Then with progressively heightening to 815, 830 and 840 centigrade in it, the above ratio so heightens to about 40, 80 and 90%, respectively. The fatigue crack propagation resistance in the low DeltaK (low stress intensity factor) region is heightened by the partial austempering treatment to higher than that of dual phase as-cast material, single phase ferrite and single phase bainite, and most done at 800 centigrade in temperature where the bainite becomes about 20% in morphological ratio. 830 centigrade where the bainite becomes about 80% is judged to be the most appropriate treatment temperature for both the statical tensile characteristics and fatigue crack propagation resistance. 3 refs., 16 figs., 3 tabs.

  3. Ductile transplutonium metal alloys

    Science.gov (United States)

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  4. Analysis of Crack Arrest Toughness.

    Science.gov (United States)

    1988-01-15

    vload(m) vp tn(m) Vertical Source Load (kN) on wedge HY80 Finite Element 0.0122 0.0099 3.81x10 -4 144 Steel Calculations Experiment 0.0122 --- 3.74x10-4...curve, are bona fide measures of the fracture arrest capability of tough ductile steels . The second is that the J-values represent the crack driving...fibrous mode of crack extension. (b) A new test method for studying fast fracture and arrest in tough steels . (c) Measurements of fast fracture and crack

  5. Ductile fracture assessment using parameters from small specimens

    Energy Technology Data Exchange (ETDEWEB)

    Talja, H. [VTT Manufacturing Technology, Espoo (Finland)

    1998-12-31

    The topic of this thesis is the computational aspects in the assessment of ductile failure in metals. The first part briefly describes the micromechanics of ductile crack growth and methods for assessing it. The `classic` approach to describe material behaviour using fracture mechanics is summarised. The limitations of the one parameter approach based on the stress intensity factor K or the J- integral are described. Attempts to extend the application field of fracture mechanics parameters by introducing triaxility or constraint parameters are also presented. Different local approach methodologies are summarised. Special attention is paid to the modified Gurson model, which is based on micro-mechanical studies of void initiation, growth and coalescence. The main part of the work consists of numerical analyses with the modified Gurson model. The parameters of the model are first determined by matching tensile test results by finite element analysis, and then applied to J-R curve prediction. This methodology is applied to several reactor pressure vessel materials: A533B, 20 MnMoNi 5 5 and austenitic VVER 440 cladding. As a result, the applicability of different specimen types for the parameter determination of the modified Gurson model has been evaluated. Because a combination of experimental and numerical work is needed, it proved to be most feasible to use specimens which can be simulated with two-dimensional or axisymmetric finite element models. Further, a practical way to treat anisotropic material behaviour using the modified Gurson model by using separate parameter sets for different orientations has been proposed and verified. The correspondence between the observed scatters in tensile and fracture mechanical test results has been examined. Best agreement was obtained fitting the scatter of tensile tests by varying the values of initial parameters. Reasons for apparently higher ductility measured from sub-sized than standard size tensile specimens were

  6. Crack initiation life in notched Ti-6Al-4V titanium bars under uniaxial and multiaxial fatigue: synthesis based on the averaged strain energy density approach

    Directory of Open Access Journals (Sweden)

    Giovanni Meneghetti

    2017-07-01

    Full Text Available The fatigue behaviour of circumferentially notched specimens made of titanium alloy, Ti-6Al-4V, has been analysed. To investigate the notch effect on the fatigue strength, pure bending, pure torsion and multiaxial bending-torsion fatigue tests have been carried out on specimens characterized by two different root radii, namely 0.1 and 4 mm. Crack nucleation and subsequent propagation have been accurately monitored by using the direct current potential drop (DCPD technique. Based on the results obtained from the potential drop technique, the crack initiation life has been defined in correspondence of a relative potential drop increase V/V0 equal to 1%, and it has been used as failure criterion. Doing so, the effect of extrinsic mechanisms operating during crack propagation phase, such as sliding contact, friction and meshing between fracture surfaces, is expected to be reduced. The experimental fatigue test results have been re-analysed by using the local strain energy density (SED averaged over a structural volume having radius R0 and surrounding the notch tip. Finally, the use of the local strain energy density parameter allowed us to properly correlate the crack initiation life of Ti-6Al-4V notched specimens, despite the different notch geometries and loading conditions involved in the tests

  7. Fracture mechanics behaviour of ductile cast iron and martensitic steel at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Udoh, A.; Klenk, A.; Roos, E. [Stuttgart Univ. (Germany). MPA; Sasikala, G. [Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam (India)

    2010-07-01

    Ductile cast iron is employed increasingly due to the advantages regarding foundry practice, design as well as economic advantages in the thermal machinery and power plant construction. It is employed preferably where higher toughness is required, e.g. in valves or thickwalled components of thermal or nuclear power plants. For this reason the safety and availability criteria for fracture mechanics assessment of components are necessary in addition to the conventional strength design. Alloys with silicon and molybdenum are developed for the application at higher temperatures. The increase in the thermal efficiency of fossil fired steam power plant that can be achieved by increasing the steam temperature and pressure has provided the incentive for development of the 9% chromium steels towards improved creep rupture strength. During the last twenty years, three such steels, P91 (9Cr-1Mo-VNb), E911 (9Cr-1Mo-1W-V-Nb) and P92 (9Cr-0,5Mo-1,8W-V-Nb), have been developed for commercial production. For application in piping systems and boiler construction sufficient reliable information concerning the long-term behaviour are necessary as well as knowledge about fracture mechanical behaviour in order to ensure integrity of components. Different methods to characterize fracture behaviour of ductile cast iron and martensitic steel at elevated temperature have been employed. The RBR method is a novel and simple method developed at IGCAR for characterizing the ductile fracture behaviour of materials from tensile tests of cylindrical specimens. Using the data evaluated at both institutes, a fracture mechanics characterisation by determining crack initiation and crack resistance by J{sub R}-curves and RBR parameters is presented. (orig.)

  8. Incidence of Apical Crack Initiation during Canal Preparation using Hand Stainless Steel (K-File) and Hand NiTi (Protaper) Files

    Science.gov (United States)

    Raisingani, Deepak; Mathur, Rachit; Madan, Nidha; Visnoi, Suchita

    2016-01-01

    Aim To evaluate the incidence of apical crack initiation during canal preparation with stainless steel K-files and hand protaper files (in vitro study). Materials and methods Sixty extracted mandibular premo-lar teeth are randomly selected and embedded in an acrylic tube filled with autopolymerizing resin. A baseline image of the apical surface of each specimen was recorded under a digital microscope (80×). The cervical and middle thirds of all samples were flared with #2 and #1 Gates-Glidden (GG) drills, and a second image was recorded. The teeth were randomly divided into four groups of 15 teeth each according to the file type (hand K-file and hand-protaper) and working length (WL) (instrumented at WL and 1 mm less than WL). Final image after dye penetration and photomicrograph of the apical root surface were digitally recorded. Results Maximum numbers of cracks were observed with hand protaper files compared with hand K-file at the WL and 1 mm short of WL. Chi-square testing revealed a highly significant effect of WL on crack formation at WL and 1 mm short of WL (p = 0.000). Conclusion Minimum numbers of cracks at WL and 1 mm short of WL were observed with hand K-file and maximum with hand protaper files. How to cite this article Soni D, Raisingani D, Mathur R, Madan N, Visnoi S. Incidence of Apical Crack Initiation during Canal Preparation using Hand Stainless Steel (K-File) and Hand NiTi (Protaper) Files. Int J Clin Pediatr Dent 2016;9(4):303-307. PMID:28127160

  9. Analysis Strategy for Fracture Assessment of Defects in Ductile Materials

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter; Andersson, Magnus; Sattari-Far, Iradj; Weilin Zang (Inspecta Technology AB, Stockholm (Sweden))

    2009-06-15

    The main purpose of this work is to investigate the significance of the residual stresses for defects (cracks) in ductile materials with nuclear applications, when the applied primary (mechanical) loads are high. The treatment of weld-induced stresses as expressed in the SACC/ProSACC handbook and other fracture assessment procedures such as the ASME XI code and the R6-method is believed to be conservative for ductile materials. This is because of the general approach not to account for the improved fracture resistance caused by ductile tearing. Furthermore, there is experimental evidence that the contribution of residual stresses to fracture diminishes as the degree of yielding increases to a high level. However, neglecting weld-induced stresses in general, though, is doubtful for loads that are mostly secondary (e.g. thermal shocks) and for materials which are not ductile enough to be limit load controlled. Both thin-walled and thick-walled pipes containing surface cracks are studied here. This is done by calculating the relative contribution from the weld residual stresses to CTOD and the J-integral. Both circumferential and axial cracks are analysed. Three different crack geometries are studied here by using the finite element method (FEM). (i) 2D axisymmetric modelling of a V-joint weld in a thin-walled pipe. (ii) 2D axisymmetric modelling of a V-joint weld in a thick-walled pipe. (iii) 3D modelling of a X-joint weld in a thick-walled pipe. t. Each crack configuration is analysed for two load cases; (1) Only primary (mechanical) loading is applied to the model, (2) Both secondary stresses and primary loading are applied to the model. Also presented in this report are some published experimental investigations conducted on cracked components of ductile materials subjected to both primary and secondary stresses. Based on the outcome of this study, an analysis strategy for fracture assessment of defects in ductile materials of nuclear components is proposed. A new

  10. Technical basis for the initiation and cessation of environmentally-assisted cracking of low-alloy steels in elevated temperature PWR environments

    Energy Technology Data Exchange (ETDEWEB)

    James, L.A.

    1997-10-01

    The Section 11 Working Group on Flaw Evaluation of the ASME B and PV Code Committee is considering a Code Case to allow the determination of the conditions under which environmentally-assisted cracking of low-alloy steels could occur in PWR primary environments. This paper provides the technical support basis for such an EAC Initiation and Cessation Criterion by reviewing the theoretical and experimental information in support of the proposed Code Case.

  11. Effect of the size of the apical enlargement with rotary instruments, single-cone filling, post space preparation with drills, fiber post removal, and root canal filling removal on apical crack initiation and propagation.

    Science.gov (United States)

    Çapar, İsmail Davut; Uysal, Banu; Ok, Evren; Arslan, Hakan

    2015-02-01

    The purpose of this study was to investigate the incidence of apical crack initiation and propagation in root dentin after several endodontic procedures. Sixty intact mandibular premolars were sectioned perpendicular to the long axis at 1 mm from the apex, and the apical surface was polished. Thirty teeth were left unprepared and served as a control, and the remaining 30 teeth were instrumented with ProTaper Universal instruments (Dentsply Maillefer, Ballaigues, Switzerland) up to size F5. The root canals were filled with the single-cone technique. Gutta-percha was removed with drills of the Rebilda post system (VOCO, Cuxhaven, Germany). Glass fiber-reinforced composite fiber posts were cemented using a dual-cure resin cement. The fiber posts were removed with a drill of the post system. Retreatment was completed after the removal of the gutta-percha. Crack initiation and propagation in the apical surfaces of the samples were examined with a stereomicroscope after each procedure. The absence/presence of cracks was recorded. Logistic regression was performed to analyze statistically the incidence of crack initiation and propagation with each procedure. The initiation of the first crack and crack propagation was associated with F2 and F4 instruments, respectively. The logistic regression analysis revealed that instrumentation and F2 instrument significantly affected apical crack initiation (P propagation (P = .0004). The other procedures had no significant effects on crack initiation and propagation (P > .05). Rotary nickel-titanium instrumentation had a significant effect on apical crack initiation, and post space preparation with drills had a significant impact on crack propagation. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  12. Use of electrochemical potential noise to detect initiation and propagation of stress corrosion cracks in a 17-4 PH steel

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez-Rodriguez, J.G. [UAEM, Cuernavaca (Mexico); Salinas-Bravo, V.M.; Garcia-Ochoa, E. [Inst. de Investigaciones Electricas, Temixco (Mexico). Dept. de Fisicoquimica Aplicada; Diaz-Sanchez, A. [Inst. Nacional de Investigaciones Nucleares, Toluca (Mexico). Dept. de Materiales

    1997-09-01

    Corrosion potential transients were associated with nucleation and propagation of stress corrosion cracks in a 17-4 precipitation-hardenable (PH) martensitic stainless steel (SS) during slow strain rate tests (SSRT) at 90 C in deaerated sodium chloride (NaCl) solutions, Test solutions included 20 wt% NaCl at pH 3 and 7, similar to normal and faulted steam turbine environments, respectively. Time series were analyzed using the fast Fourier transform method. At the beginning of straining, the consistent noise behavior was perturbed with small potential transients, probably associated with rupture of the surface oxide layer. After yielding, these transients increased in intensity. At maximum load, the transients were still higher in intensity and frequency. These potential transients were related to crack nucleation and propagation. When the steel did not fail by stress corrosion cracking (SCC), such transients were found only at the beginning of the test. The power spectra showed some differences in all cases in roll-off slope and voltage magnitude, but these were not reliable tools to monitor the initiation and propagation of stress corrosion cracks.

  13. A Fracture Probability Competition Mechanism of Stress Corrosion Cracking

    Institute of Scientific and Technical Information of China (English)

    Yanliang HUANG

    2001-01-01

    The stress corrosion cracking (SCC) of austenitic stainless steel was studied via polarization,slow strain rate and scanning electron microscope (SEM) techniques. Many SCC mechanisms have been proposed in which hydrogen embrittlement and passive film rupture-repassivation theories are generally accepted, but they can hardly explain the SCC mechanism of austenitic stainless steel in acidic chloride solution adequately, because the steel is in active dissolution state and cathodic polarization can prevent it from occurring. Our experiment shows that the anodic current increases the creep rate and decreases the plastic strength of the material on single smooth specimen as well as at the SCC crack tip. The fractured surface was characterized as brittle cleavage, while the surface crack of smooth specimen was almost vertical to the tensile strength, which can confirm that the cracks were caused by tensile stresses. A fracture probability competition mechanism of SCC was proposed on the basis of the experimental results combined with the viewpoint of ductile-brittle fracture competition. When the anodic dissolution current is increased to a certain degree, the probability of fracture by tensile stress will exceed that by shear stress, and the brittle fracture will occur. The proposed SCC mechanism can not only explain the propagation of SCC cracks but can explain the crack initiation as well. The strain on the surface distributes unevenly when a smooth specimen is deformed, so does the anodic current distribution. The crack will initiate at a point where the anodic current density is large enough to cause the material at a specific point to fracture in brittle manner.

  14. RECENT PROGRESS IN THE FABRICATION AND CHARACTERIZATION OF DUCTILE-PHASE-TOUGHENED TUNGSTEN LAMINATES FOR PLASMA-FACING MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    Cunningham, Kevin; Odette, G Robert; Fields, Kirk A.; Gragg, David; Yamamoto, Takuya; Zok, Frank W.; Henager, Charles H.; Kurtz, Richard J.; Roosendaal, Timothy J.; Borlaug, Brennan A.

    2015-09-23

    A promising approach to increasing the fracture toughness of W-alloys is ductile-phase toughening (DPT). A ductile phase reinforcement in a brittle matrix increases toughness primarily by crack bridging. A W-Cu laminate was fabricated and the properties of the constituent metals were characterized along with those for the composite. Development of a design model for large-scale crack bridging continued.

  15. Hot Ductility of the 17-4 PH Stainless Steels

    Science.gov (United States)

    Herrera Lara, V.; Guerra Fuentes, L.; Covarrubias Alvarado, O.; Salinas Rodriguez, A.; Garcia Sanchez, E.

    2016-03-01

    The mechanisms of loss of hot ductility and the mechanical behavior of 17-4 PH alloys were investigated using hot tensile testing at temperatures between 700 and 1100 °C and strain rates of 10-4, 10-2, and 10-1 s-1. Scanning electron microscopy was used in conjunction with the results of the tensile tests to find the temperature region of loss of ductility and correlate it with cracking observed during processing by hot upsetting prior to ring rolling. It is reported that 17-4 PH alloys lose ductility in a temperature range around 900 °C near to the duplex austenite + ferrite phase field. Furthermore, it is found that niobium carbides precipitated at austenite/ferrite interfaces and grain boundaries have a pronounced effect on the mechanical behavior of the alloy during high-temperature deformation.

  16. Toward a better understanding of strain incompatibilities at grain boundaries in the analysis of fatigue crack initiation at low temperature in the UdimetTM 720 Li superalloy

    Directory of Open Access Journals (Sweden)

    Larrouy Baptiste

    2014-01-01

    Full Text Available Low cycle fatigue properties of polycrystalline γ-γ′ Ni-based superalloys are dependent on many factors such as temperature, environment, grain size and distribution of the strengthening phases. Under LCF conditions at intermediate temperatures, an intergranular crack initiation could be observed. In this paper we propose to analyze the local conditions favouring such an intergranular cracking mode considering the high strength C&W UdimetTM720 Li alloy, widely used for manufacturing high pressure turbine disk for aeroengine applications. Tensile and fatigue tests were performed in air in the 20–465 ∘C range of temperature on micro-samples in order to focus on plasticity and damage processes developed near grain boundaries. A special attention was paid on the slip transfer between neighbouring grains taking into account their local crystallographic orientations. In some specific crystallographic configurations, small zones were detected at the tip of slip bands presenting an intense elastic/plastic activity. Although they are limited in size, they are associated to local crystalline rotations. High levels of local strain/stress were also evaluated in these volumes using an EBSD pattern cross correlation technique. The development of such specific zones was investigated at different stages of the tensile and LCF behaviour and was identified as leading to micro-cracks initiation for both solicitation modes.

  17. Fracture process of a low carbon low alloy steel relevant to charpy toughness at ductile-brittle fracture transition region

    Science.gov (United States)

    Tani, T.; Nagumo, M.

    1995-02-01

    The fracture process that determines the Charpy energy at the ductile-brittle transition region was investigated by means of the instrumented Charpy test and fractographic analysis with a low carbon low alloy steel subjected to different control-rolling conditions. The decomposition of a Charpy energy into the energies dissipated in the course of the notch-tip blunting, stable crack growth, and brittle crack propagation is unique irrespective of the testing temperatures and specimen series. Toughness level can be divided into four regions according to the pre-dominating fracture process. The temperature dependence of toughness and effects of the an-isotropy of a specimen originates in the brittle fracture initiation stage rather than the resistance against the notch-tip blunting or stable crack growth. From fractographic examination referring to the stress analyses, it is discussed that the brittle fracture initiation is controlled by the local deformation microstructures in the plastic zone together with the stress field ahead of the notch or the stable crack front.

  18. Compaction of Ductile and Fragile Grains

    Science.gov (United States)

    Creissac, S.; Pouliquen, O.; Dalloz-Dubrujeaud, B.

    2009-06-01

    The compaction of powders into tablets is widely used in several industries (cosmetics, food, pharmaceutics…). In all these industries, the composition of the initial powder is complex, and the behaviour under compaction is not well known, also the mechanical behaviour of the tablets. The aim of this paper is to understand the behaviour (pressure vs density) of a simplified media made of fragile and ductile powders, varying the relative ratio of each powder. Some compaction experiments were carried out with glass beads (fragile) and Polyethylen Glycol powder (ductile). We observe two typical behaviours, depending on the relative volumic fraction of each component. A transition is pointed out, observing the evolution of the slope of the curve pressure/density. This transition is explained by geometrical considerations during compaction. A model is proposed, based on the assumption that the studied media can be compare to a diphasic material with a continuous phase (the ductile powder) and a discrete phase (the fragile powder). The result of this model is compare to the experimental results of compaction, and give a good prediction of the behaviour of the different mixing, knowing the behaviour of the ductile and the fragile phase separately. These results were also interpreted in terms of Heckel parameter which characterizes the ability of the powder to deform plastically under compaction. Some mechanical tests were also performed to compare the mechanical resitance of the obtained tablets.

  19. Quantitative characterization of initiation and propagation in stress corrosion cracking. An approach of a phenomenological model; Caracterisation quantitative de l`amorcage et de la propagation en corrosion sous contrainte. Approche d`une modelisation phenomenologique

    Energy Technology Data Exchange (ETDEWEB)

    Raquet, O.

    1994-11-25

    A purely phenomenological study of stress corrosion cracking was performed using the couple Z2CN 18.10 (304L) austenitic stainless steel/boiling MgCl{sub 2} aqueous solution. The exploitation of the morphological information (shape of the cracks and size distribution) available after constant elongation rate tests led to the proposal of an analytical expression of the crack initiation and growth rates. This representation allowed to quantitatively characterize the influence of the applied strain rate as well as the effect of corrosion inhibitors on the crack initiation and propagation phases. It can be used in the search for the stress corrosion cracking mechanisms as a `riddle` for the determination of the rate controlling steps. As a matter of fact, no mechanistic hypothesis has been used for its development. (author).

  20. Numerical simulations of interfacial debonding in ductile-phase reinforced intermetallic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Henshall, G.A.; Zywicz, E.; Strum, M.J.

    1993-08-10

    The fracture toughness of brittle intermetallic compounds can be improved by ductile-phase reinforcements. Effectiveness of the ductile phase in bridging cracks, and therefore increasing, the composite toughness, is known qualitatively to depend upon the extent of debonding, between the two phases. Numerical crack-growth simulations are used here to provide semi-quantitative predictions of the influence of interfacial debonding on the macroscopic stress-displacement behavior and, hence, the fracture toughness of an idealized Pb/glass composite. The interfacial toughness required to cause debonding, characterized by a constant critical energy release rate, is varied parametrically. As expected, higher interfacial toughness results in less interphase debonding, higher composite strength, and greater ductile-phase constraint. Consequently, the increase in ductile-phase triaxiality can potentially accelerate internal void formation and growth or facilitate cleavage fracture, either of which would likely decrease the toughness of the composite.

  1. Longitudinal surface cracks on continuous casting slabs of P and Cu containing container steel

    Institute of Scientific and Technical Information of China (English)

    Xinhua Wang; Zhiyuan Zhu; Li Zhang; Guodong Xu

    2003-01-01

    The fact that the amount of the mold flux components differs at different locations on the cracking surface indicates that the longitudinal surface cracks are initially formed in the mold and are enlarged in the secondary cooling zone. Based on the hot ductility measurement of two typical container used steels, it is known that the steels are in severe embrittlement state in the temperature range of 825-775℃. By means of increasing Cr/Ni plating thickness on the upper part of the mold, reducing mold heat flux, adopting new secondary cooling pattern, etc., the occurrence of the surface longitudinal cracks on the steel CC (continuous casting) slabs has been significantly reduced.

  2. OBSERVATION OF FATIGUE CRACK PATHS IN NODULAR CAST IRON AND ADI MICROSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2009-07-01

    Full Text Available When speaking about quality of construction materials, fatigue crack propagation resistance is one of the most important considered properties. That is essentially influenced by character of matrix. Here presented contribution deals with the fatigue crack propagation mode through the matrix of as-cast nodular cast iron (NCI and austempered ductile iron (ADI, whereas influence of microstructure has been considered and discussed. Experimental materials used in presented contribution were pearlitc-ferritic NCI and heat treated ADI 800. Pearlitic-ferritic NCI was used as the base for ADI production. Experiments were performed on mini round compact tension (RCT specimens using an Amsler vibrophore. Fatigue crack paths in both materials were investigated and compared. Light microscopy was used to analyze the microstructure, crack initiation and propagation within broken specimens. In both tested materials fatigue cracks always initiated at graphite-matrix interface, while graphite nodules remained generally unbroken, eventually only surface of nodules was damaged. Though, comparing two materials with different microstructures, the diversity of fatigue crack propagation modes at high deltaK and low deltaK was observed.

  3. Design of engineered cementitious composites for ductile seismic resistant elements

    Science.gov (United States)

    Kanda, Tetsushi

    This dissertation focuses on designing Engineered Cementitious Composite (ECC) to achieve high performance seismic resistant elements. To attain this goal, three major tasks have been accomplished. Task 1 aims at achieving new ECCs involving low cost fiber, which often involve fiber rupture in crack bridging, thus named as "Fiber Rupture Type ECC". Achieving the new ECC requires a new practical and comprehensive composite design theory. For this theory, single fiber behavior was first investigated. Specifically, fiber rupture in composite and chemical bond in fiber/matrix interface were experimentally examined and mathematically modeled. Then this model for single fiber behavior was implemented into a proposed bridging law, a theoretical model for relationship between fiber bridging stress of composite and Crack Opening Displacement (COD). This new bridging law was finally employed to establish a new composite design theory. Task 2 was initiated to facilitate structural interpretation of ECC's material behavior investigated in Task 1. For this purpose, uniaxial tensile behavior, one of the most important ECC's properties, was theoretically characterized with stress-strain relation from micromechanics view point. As a result, a theory is proposed to express ECC's tensile stress-strain relation in terms of micromechanics parameters of composites, such as bond strengths. Task 3 primarily demonstrates an integrated design scheme for ductile seismic elements that covers from micromechanics in single fiber level to structural design tool, such as with non-linear FEM analysis. The significance of this design scheme is that the influences of ECC's microstructure on element's structural performance is quantitatively captured. This means that a powerful tool is obtained for tailoring constitutive micromechanics parameters in order to maximize structural performance of elements. While the tool is still preliminary, completing this tool in future studies will enable one to

  4. Application of a second-gradient model of ductile fracture on a Dissimilar Metal Weld

    OpenAIRE

    Yang Jun; Lacroix Rémi; Bergheau Jean-Michel; Leblond Jean-Baptiste; Perrin Gilles

    2016-01-01

    A “micromorphic”, second-gradient model applicable to ductile porous materials has been proposed, as an improvement from the fundamental work of Gurson that take into account the physical mechanisms responsible for ductile damage. The model has been applied to the study of fracture of the decarburized layer of a Dissimilar Metal Weld. The model successfully reproduces the crack path experimentally observed in a notched tensile sample extracted from this weld, different from the one predicted ...

  5. Effect of cracking and randomness of inputs on corrosion initiation of reinforced concrete bridge decks exposed to chlorides

    Directory of Open Access Journals (Sweden)

    P. Konecny

    2017-01-01

    Full Text Available The paper is aimed at the indicative evaluation of the effect of random scatter of input parameters in case of durability of reinforced concrete bridge deck. The time to onset of corrosion of steel reinforcement of concrete bridge deck exposed to chloride is evaluated. The effect of cracking in concrete onto chloride ingress is considered. The selected steel reinforcement protection strategies are: unprotected steel reinforcement, epoxy-coated steel reinforcement and water-proof barrier bellow asphalt overlay. The preliminary model for damage effect on chloride ion ingress through water proof membrane under penetrable asphalt overlay is used. 2-D finite element chloride ingress model is combined with Monte Carlo simulation technique. The innovative crack effect modeling via highly penetrable elements is applied. Deterministic and probabilistic calculations are compared.

  6. Scribe marks at fuselage joints : initiation and propagation of fatigue cracks from mechanical defects in aluminium alloys

    OpenAIRE

    Cini, Andrea

    2012-01-01

    Mechanical damages, like scratches, are commonly detected on the surfaces of aircraft components and structures. They can be accidentally introduced during machining or maintenance operations or be the result of wear and impacts during aircraft service. Under the action of service loads, such mechanical damage can generate fatigue cracks reducing the component fatigue life and compromising the aircraft structural integrity. The evaluation of the effect of scratches and other sm...

  7. Seismic force modification factor for ductile structures

    Institute of Scientific and Technical Information of China (English)

    TONG Gen-shu; HUANG Jin-qiao

    2005-01-01

    The earthquake forces used in design codes of buildings should be theoretically determinable. This work examines the seismic force modification factor R based on elastic-plastic time-history earthquake analysis of SDOF systems, wherein the hysteresis models are elastic-perfectly-plastic (EPP), elastic-linearly-hardening (ELH), shear-slipped and bilinear-elastic. The latter two models are analysed for separating the effect of the ductility and the energy-dissipating capacity. Three-hundred eighty-eight earthquake records from different site conditions are used in analysis. The ductility is taken to be 2, 3, 4, 5 and 6, with the damping ratio being 0.02, 0.035 and 0.05 respectively. The post-yield stiffness ratios 0.0, 0.1 and 0.2 are used in the analysis. The R spectra are standardized by the characteristic period of the earthquake records, which leads to a much smaller scatter in averaged numerical results. It was found that the most important factor determining R is the ductility. R increases more than linearly with ductility. The energy-dissipating capacity, damping and the post-yield stiffness are the less important factors. The energy dissipating capacity is important only for structures with short period and moderate period (0.3≤T/Tg<5.0). For EPP and ELH models, R for 0.05 damping is 10% to 15% smaller than for 0.02 damping. For EPP and ELH models, greater post-yield stiffness leads to greater R, but the influence of post-yield stiffness is obvious only when the post-yield stiffness is less than 10% of the initial stiffness. By means of statistical regression analysis the relation of the seismic force modification factor R with the natural period of the system and ductility for EPP and ELH models were established for each site and soil condition.

  8. Experimental investigation of crack initiation and propagation in high- and gigacycle fatigue in titanium alloys by study of morphology of fracture

    Directory of Open Access Journals (Sweden)

    M.V. Bannikov

    2016-01-01

    Full Text Available Fatigue (high- and gigacycle crack initiation and its propagation in titanium alloys with coarse and fine grain structure are studied by fractography analysis of fracture surface. Fractured specimens were analyzed by interferometer microscope and electronic microscope to improve methods of monitoring of damage accumulation during fatigue test and verify the models for fatigue crack kinetics. Fatigue strength was estimated for high cycle fatigue (HCF regime using the Luong method [1] by “in-situ” infrared scanning of the sample surface for the step-wise loading history for different grain size metals. Fine grain alloys demonstrated higher fatigue resistance for both HCF and gigacycle fatigue regimes. Fracture surface analysis for cylindrical samples was carried out using optical and electronic microscopy method. High resolution profilometry (interferometerprofiler New View 5010 data of fracture surface roughness allowed us to estimate scale invariance (the Hurst exponent and to establish the existence of two characteristic areas of damage localization (different values of the Hurst exponent. Area 1 with diameter ~300 μm has the pronounced roughness and is associated with damage localization hotspot. Area 2 shows less amplitude roughness, occupies the rest fracture surface and considered as the trace of the fatigue crack path corresponding to the Paris kinetics

  9. Assessment of the Effects of Cold Work on Crack Initiation in a Light Water Environment Using the Small-Punch Test

    Science.gov (United States)

    Isselin, Jerome; Kai, Akira; Sakaguchi, Kazuhiko; Shoji, Tetsuo

    2008-05-01

    Work hardening induced by manufacturing processes has important consequences for the resistance to the stress corrosion cracking (SCC) of low-carbon stainless steel in high-temperature water conditions. It is of great importance to understand the mechanisms and the factors promoting environmentally assisted cracking in such environments. In this study, the effect of work hardening on 316L austenitic stainless steel was studied using a small-punch SCC test facility applied to miniaturized specimens. Tests were performed in a boiling water reactor (BWR) environment with trapezoidal loading. After the tests, the fracture faces and the surfaces of the samples were examined with a scanning electron microscope (SEM). Focused ion beam (FIB) etching was used to prepare samples for the SEM observations. Identification of the oxide was done using a Raman spectroscope and comparison of the data to reference spectra. The results showed the unfavorable effect of cold rolling against crack initiation. The oxide composition is affected by work hardening. Hence, the ferrous oxide formation is promoted by Fe diffusion caused by the dislocation density increase associated with an active strain during the test.

  10. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    Science.gov (United States)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  11. Slow Strain Rate Tensile Testing to Assess the Ability of Superalloys to Resist Environment-Assisted Intergranular Cracking

    Science.gov (United States)

    Gabb, Timothy P.; Telesman, Jack; Banik, Anthony; McDevitt, Erin

    2014-01-01

    Intergranular fatigue crack initiation and growth due to environmental degradation, especially at notched features, can often limit the fatigue life of disk superalloys at high temperatures. For clear comparisons, the effects of alloy composition on cracking in air needs to be understood and compared separately from variables associated with notches and cracks such as effective stress concentration, plastic flow, stress relaxation, and stress redistribution. The objective of this study was to attempt using simple tensile tests of specimens with uniform gage sections to compare the effects of varied alloy composition on environment-assisted cracking of several powder metal and cast and wrought superalloys including ME3, LSHR, Udimet 720, ATI 718Plus alloy, Haynes 282, and Inconel 740. Slow and fast strain-rate tensile tests were found to be a useful tool to compare propensities for intergranular surface crack initiation and growth. The effects of composition and heat treatment on tensile fracture strain and associated failure modes were compared. Environment interactions were determined to often limit ductility, by promoting intergranular surface cracking. The response of various superalloys and heat treatments to slow strain rate tensile testing varied substantially, showing that composition and microstructure can significantly influence environmental resistance to cracking.

  12. Influence of irradiation on the ductile fracture of a reactor pressure vessel steel

    Science.gov (United States)

    Haušild, Petr; Kytka, Miloš; Karlík, Miroslav; Pešek, Pavel

    2005-05-01

    The mechanical properties of 15Ch2MFA steel were characterised by tensile and instrumented Charpy tests. The fracture surfaces of Charpy specimens broken in the ductile-to-brittle transition temperature range contain a certain proportion of ductile fracture correlated to fracture energy. Measured ductile crack lengths show the same dependence on fracture deflection and/or fracture energy for irradiated and non-irradiated specimens. The decrease of upper shelf energy with increasing neutron fluence could be explained by an increasing amount of shear fracture.

  13. Hot ductility behavior of Incoloy 901 superalloy in the cast and wrought conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shore, Fatemeh Mohammadi; Morakabati, Maryam; Mahdavi, Rashid [AMR of Technology, Tehran (Iran, Islamic Republic of). Metallic Material Dept.

    2014-04-15

    Hot ductility was investigated in Incoloy 901 using hot tensile testing over a temperature range of 900 to 1200 C and at strain rates of 0.01 to 1 s{sup -1}, in the cast and wrought conditions. Maximum ductility was detected in the cast and wrought conditions at temperature ranges of 1000 to 1050 C and 1000 to 1100 C, respectively. More voids were seen at the fracture surface of the wrought specimens compared to the cast ones. At 950 C, the formation of large and non-homogeneous voids at the fracture surface, as well as the appearance of transgranular and intergranular cracks in the wrought specimen, support moderate ductility of the alloy. Microstructural analysis does not support the occurrence of dynamic recrystallization in the cast specimens. In contrast, dynamic recrystallization in the wrought specimens at the region of maximum hot ductility promoted diffusion, leading to ductile fracture. At temperatures higher than the maximum ductility range, the formation of intergranular cracks resulted in a remarkable decline in ductility. (orig.)

  14. The micro-damage process zone during transverse cortical bone fracture: No ears at crack growth initiation.

    Science.gov (United States)

    Willett, Thomas; Josey, David; Lu, Rick Xing Ze; Minhas, Gagan; Montesano, John

    2017-10-01

    Apply high-resolution benchtop micro-computed tomography (micro-CT) to gain greater understanding and knowledge of the formation of the micro-damage process zone formed during traverse fracture of cortical bone. Bovine cortical bone was cut into single edge notch (bending) fracture testing specimens with the crack on the transverse plane and oriented to grow in the circumferential direction. We used a multi-specimen technique and deformed the specimens to various individual secant modulus loss levels (P-values) up to and including maximum load (Pmax). Next, the specimens were infiltrated with a BaSO4 precipitation stain and scanned at 3.57-μm isotropic voxel size using a benchtop high resolution-micro-CT. Measurements of the micro-damage process zone volume, width and height were made. These were compared with the simple Irwin's process zone model and with finite element models. Electron and confocal microscopy confirmed the formation of BaSO4 precipitate in micro-cracks and other porosity, and an interesting novel mechanism similar to tunneling. Measurable micro-damage was detected at low P values and the volume of the process zone increased according to a second order polynomial trend. Both width and height grew linearly up to Pmax, at which point the process zone cross-section (perpendicular to the plane of the crack) was almost circular on average with a radius of approximately 550µm (approximately one quarter of the unbroken ligament thickness) and corresponding to the shape expected for a biological composite under plane stress conditions. This study reports details of the micro-damage fracture process zone previously unreported for cortical bone. High-resolution micro-CT enables 3D visualization and measurement of the process zone and confirmation that the crack front edge and process zone are affected by microstructure. It is clear that the process zone for the specimens studied grows to be meaningfully large, confirming the need for the J

  15. The Analysis of Crack Growth Initiation, Propagation, and Arrest in Flawed Ship Structures Subjected to Dynamic Loading

    Science.gov (United States)

    1984-08-10

    34Elastodynamic Analysis of Cracks by Finite Element Method Using Singular Element", Int. J. Fracture, 14, pp 59-68, 1978. [4] Bazant , Z. 0., Glazik, J. L., Jr...tions of the bilinear stress-strain relation. DD FORM I JAN 73 1473 EDITION OF 1 NOV 65 IS OBSOLETE S/N 0102- LF- 014-6601 Unclassified...unloading region can be obtained from the work of Achenbach and Bazant (1975). In the elastic region the displacement rate must satisfy for plane strain

  16. Prediction on Rolling Contact Fatigue Crack Initiation Life of Rails%钢轨滚动接触疲劳裂纹萌生寿命预测*

    Institute of Scientific and Technical Information of China (English)

    邓铁松; 李伟; 温泽峰; 金学松

    2013-01-01

    A plain-strain finite element model of the rail was established by finite element software ABAQUS.The con-stitutive relation of 1070 steel was created by Jiang and Sehitoglu’s cyclic plastic constitutive model,and the repeatedly rolling of wheel on the rail was simulated by the moving load.The fatigue crack initiation life was calculated with Jiang’s fatigue model,and the effects of rail material defect (cavity)and friction coefficient on the fatigue crack initiation life were analyzed.The results show that,after the thirtieth pass,stress-strain response of the rail surface becomes stable.The maxi-mum residual stress and strain are located in the subsurface of the rail.The life of normal rail is 17~27 times longer than that of rail with defect (material cavity),and the position of crack initiation around the defect is located at 135°~150°. With the increasing of the friction coefficient,rolling contact fatigue crack initiation life of the rail is decreased,and its im-pacts on the expansion direction of crack and the position of crack are not significant.%利用有限元分析软件ABAQUS建立钢轨平面应变有限元模型,并利用Jiang-Sehitoglu循环塑性本构关系建立1070钢轨钢本构关系,通过移动载荷模拟车轮在钢轨上的反复滚动,并通过Jiang伤损模型计算疲劳裂纹萌生寿命,分析钢轨材料缺陷(空洞)和不同摩擦因数对疲劳裂纹萌生寿命的影响。计算结果表明,当车轮滚动30次时,钢轨表层的应力应变响应趋于稳定,最大残余应力应变发生在次表层,正常钢轨的萌生寿命是含材料缺陷(存在材料空洞)钢轨的17~27倍,且缺陷(材料空洞)处裂纹萌生位置为135°~150°位置,随着摩擦因数增大,钢轨滚动接触疲劳裂纹萌生寿命逐渐减小,对裂纹萌生方向和位置影响不大。

  17. A mechanism-based approach to modeling ductile fracture.

    Energy Technology Data Exchange (ETDEWEB)

    Bammann, Douglas J.; Hammi, Youssef; Antoun, Bonnie R.; Klein, Patrick A.; Foulk, James W., III; McFadden, Sam X.

    2004-01-01

    Ductile fracture in metals has been observed to result from the nucleation, growth, and coalescence of voids. The evolution of this damage is inherently history dependent, affected by how time-varying stresses drive the formation of defect structures in the material. At some critically damaged state, the softening response of the material leads to strain localization across a surface that, under continued loading, becomes the faces of a crack in the material. Modeling localization of strain requires introduction of a length scale to make the energy dissipated in the localized zone well-defined. In this work, a cohesive zone approach is used to describe the post-bifurcation evolution of material within the localized zone. The relations are developed within a thermodynamically consistent framework that incorporates temperature and rate-dependent evolution relationships motivated by dislocation mechanics. As such, we do not prescribe the evolution of tractions with opening displacements across the localized zone a priori. The evolution of tractions is itself an outcome of the solution of particular, initial boundary value problems. The stress and internal state of the material at the point of bifurcation provides the initial conditions for the subsequent evolution of the cohesive zone. The models we develop are motivated by in-situ scanning electron microscopy of three-point bending experiments using 6061-T6 aluminum and 304L stainless steel, The in situ observations of the initiation and evolution of fracture zones reveal the scale over which the failure mechanisms act. In addition, these observations are essential for motivating the micromechanically-based models of the decohesion process that incorporate the effects of loading mode mixity, temperature, and loading rate. The response of these new cohesive zone relations is demonstrated by modeling the three-point bending configuration used for the experiments. In addition, we survey other methods with the potential

  18. Laboratory evaluation of soil stress corrosion cracking and hydrogen embrittlement of API grade steels

    Energy Technology Data Exchange (ETDEWEB)

    Bueno, A.H.S.; Castro, B.B.; Ponciano, J.A.C. [Federal Univ. of Rio de Janeiro (Brazil). COPPE

    2004-07-01

    Stress corrosion cracking (SCC) in carbon steels is a form of deterioration that can occur during the service life of a pipeline that is exposed to mechanical stress and strains. A study was conducted to investigate SCC and hydrogen embrittlement (HE) of API grade steels in contact with soil. The physical, chemical and bacteriological characteristics of different soil samples were determined. Slow strain rate tests were performed using electrolytes obtained in the soil samples taken from different points near buried pipelines. Stress versus strain curves were obtained at different electrode potentials for API X46, X60 and X80 steels. The results showed the conjoint incidence of SCC and HE, depending on the potential imposed. It was revealed that HE contributes to the initiation of cracking and crack propagation. Cracking morphology was similar to the SCC found in field situations where transgranular cracking was detected in a pipeline that had collapsed as a result of land creeping. The material exhibited signs of secondary cracking and lower ductility, even under cathodic potentials. It was noted that the methodology used in this study was not able to reproduce the possible effect of microbial induced corrosion. 10 refs., 3 tabs., 3 figs.

  19. Thermografic measurement of crack initiation and propagation at thin sheet joints; Rissentstehung thermometrisch ermitteln. Zerstoerungsfreie Bestimmung der Rissinitiierung in mechanisch gefuegten und widerstandpunktgeschweissten Verbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Bathke, W.; Stahlfeld, G. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany). Fachgruppe V.5 - Sicherheit in der Fuegetechnik

    2000-07-01

    This contribution demonstrates how a thermometric procedure might be applied to determine crack initiation during fatigue testing of joints at steel sheets. The procedure is based on the measurement of the temperature increase which is produced by the heat at the respective joint caused by deformation energy. Such investigations are aimed at detection of crack initiation before it becomes visible at the specimen surface. Thermografic measurements at different mechanical joints and resistance welded spots are compared and various applications are suggested. (orig.) [German] In diesem Beitrag wird gezeigt, wie sich ein thermometrisches Verfahren einsetzen laesst, um die Rissentstehung waehrend der Dauerschwingpruefung von Stahlblechen zu erfassen. Vergleichend werden Messungen an Proben, die durch Stanznieten, Clinchen und Widerstandspunktschweissen gefuegt wurden, gegenuebergestellt. Hierzu wird die am Fuegepunkt waehrend der Pruefung in Waerme umgewandelte Formaenderungsenergie kontinuierlich in Form der Temperaturerhoehung gemessen. Ziel dieser Untersuchungen ist es, solche Temperaturerhoehungen zur Erkennung der Rissentstehung zu verwenden, bevor der Riss die Blechoberflaeche erreicht hat und visuell erkennbar wird. Zudem werden verschiedene Anwendungsmoeglichkeiten vorgeschlagen. (orig.)

  20. Ductile fracture behaviour of primary heat transport piping material of nuclear reactors

    Indian Academy of Sciences (India)

    S Tarafder; V R Ranganath; S Sivaprasad; P Johri

    2003-02-01

    Design of primary heat transport (PHT) piping of pressurised heavy water reactors (PHWR) has to ensure implementation of leak-before-break concepts. In order to be able to do so, the ductile fracture characteristics of PHT piping material have to be quantified. In this paper, the fracture resistance of SA333, Grade 6 steel — the material used for Indian PHWR — under monotonic and cyclic tearing loading has been documented. An attempt has also been made to understand the mechanism responsible for the high fracture toughness of the steel through determination of the effect of constraint on the fracture behaviour and fractographic observations. From J–R tests over a range of temperatures, it was observed that SA333 steel exhibits embrittlement tendencies in the service temperature regime. The fracture resistance of the steel is inferior in the longitudinal direction with respect to the pipe geometry as compared to that in the circumferential direction. Imposition of cyclic unloading during ductile fracture tests for simulation of response to seismic activities results in a dramatic decrease of fracture resistance. It appears, from the observations of effects of constraint on fracture toughness and fractographic examinations, that fracture resistance of the steel is derived partly from the inability of voids to initiate and grow due to a loss of constraint in the crack-tip stress field.

  1. Study of the initiation and the propagation of cracks under 3D thermal cyclic loading; Etude de l'amorcage et de la propagation des fissures sous chargement thermique cyclique 3D

    Energy Technology Data Exchange (ETDEWEB)

    Ancelet, O

    2005-07-01

    The incident which has occurred on the Civaux power plant has shown the noxiousness of thermal loading and the difficulty to take it into account at design level. The objective of this report is to study the initiation and the propagation of crack under thermal loading. In this aim the CEA has developed a new experiment named FAT3D. The various experiments carried out showed the harmfulness of a thermal loading, which makes it possible to rapidly initiate a network of cracks and to propagate one (or some) cracks through the totally thickness of the component under certain conditions. These experimental results associated with a mechanical analysis put at fault the usual criteria of damage based on the variations of the equivalent strain. In addition, the study of the propagation stage shows the importance of the plasticity which, in the case of a thermal loading, slows down the propagation of the crack. (author)

  2. Post-cracking Behaviour and Fracture Energy of Synthetic Fibre Reinforced Concrete

    Directory of Open Access Journals (Sweden)

    Marta KOSIOR-KAZBERUK

    2016-11-01

    Full Text Available The paper reports the results of experimental programme focused on the effect of various synthetic fibres on fracture properties and ductility of concrete. The fracture energy was assessed on beams with initial notches in three-point bend test. The incorporation of synthetic fibres had a slight effect on mechanical properties of concrete but, at the same time, it had a significant influence on the fracture energy by modification of post-cracking behaviour of concrete. It was found that the modern synthetic fibres might be able to impart significant toughness and ductility to concrete. However, the beneficial effect of fibres depends on their length and flexibility. The analysis of load-deflection curves obtained made it possible to fit the simple function, describing the post-peak behaviour of fibre reinforced concrete, which can be useful for the calculation of GF value.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.13246

  3. Intermediate Crack Induced Debonding in Concrete Beams Strengthened with CFRP Plates - An Experimental Study

    DEFF Research Database (Denmark)

    Rusinowski, Piotr Michal; Täljsten, Björn

    2009-01-01

    , ductility and even durability. Design of structural strengthening applications using externally bonded FRP composites is usually based on conventional design approaches with improvement to account for the presence and characteristics of the FRP material. Non-conventional design issues that are specific...... of the strengthening method. End-peeling has governed a large interest and several debonding models have been presented. However, interfacial peeling at flexural cracks has not attained the same focus – even though this debonding failure is most likely more common. This paper presents laboratory tests of concrete...... beams strengthened in flexure with CFRP epoxy bonded plates. Wrapping with CFRP sheets was applied in order to try to localize the failure initiation. Concrete cracking as well as debonding initiation and propagation was possible to observe with help of advanced optical measuring system and high speed...

  4. Burst pressure predictions of pipelines with longitudinal cracks

    Energy Technology Data Exchange (ETDEWEB)

    Dotta, Fernando; Riggieri, Claudio [Sao Paulo Univ., SP (Brazil). Dept. de Engenharia Naval e Oceanica

    2003-07-01

    This study extends a micro mechanics approach based upon the computational cell methodology to model ductile crack extension of longitudinal crack-like defects in a high strength pipeline steel. Laboratory testing of an API 5L X60 steel at room temperature using standard, deep crack C(T) specimens provides the data needed to measure the crack growth resistance curve for the material. In the computational cell model, ductile crack extension occurs through void growth and coalescence (by cell extinction) within a thin layer of material ahead of crack tip. A simple scheme to calibrate material-specific parameters for the cells is also described. A central focus of the paper is the application of the cell methodology to predict experimentally measured burst pressures for pre-cracked pipe specimens with different crack sizes. The experimental program includes longitudinally pre cracked 20'' (508 mm) O.D. pipe specimens with 15.8 mm thickness and varying crack geometries. Plane-strain computations are conducted on detailed finite element models for the pipe specimens to describe crack extension with increased pressure. The numerical simulations demonstrate the effectiveness of the cell approach to describe crack growth response and to predict the burst pressure for the tested pipes. (author)

  5. Microstructural Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to quantify the graphite particle phase in nodular ductile iron (NDI). This study provides the basis for initializing microstructure in direct numerical simulations, as part of developing microstructure-fracture response models. The work presented here is a subset of a PhD dissertation on spall fracture in NDI. NDI is an ideal material for studying the influence of microstructure on ductile fracture because it contains a readily identifiable second-phase particle population, embedded in a ductile metallic matrix, which serves as primary void nucleation sites. Nucleated voids grow and coalesce under continued tensile loading, as part of the micromechanisms of ductile fracture, and lead to macroscopic failure. For this study, we used 2D optical microscopy and quantitative metallography relationships to characterize the volume fraction, size distribution, nearest-neighbor distance, and other higher-order metrics of the graphite particle phase. We found that the volume fraction was {Phi} = 0.115, the average particle diameter was d{sub avg} = 25.9 {mu}m, the Weibull shape and scaling parameters were {beta} = 1.8 and {eta} = 29.1 {mu}m, respectively, the (first) nearest neighbor distance was L{sub nn} = 32.4 {mu}m, the exponential coefficients for volume fraction fluctuations was A{sub {Phi}} = 1.89 and B{sub {Phi}} = -0.59, respectively. Based on reaching a coefficient-of-variation (COV) of 0.01, the representative volume element (RVE) size was determined to be 8.9L{sub nn} (288 {mu}m).

  6. Application of the cracked pipe element to creep crack growth prediction

    Energy Technology Data Exchange (ETDEWEB)

    Brochard, J.; Charras, T.

    1997-04-01

    The modification of a computer code for leak before break analysis is very briefly described. The CASTEM2000 code was developed for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading. The modification extends the capabilities of the cracked pipe element to the determination of fracture parameters under creep conditions (C*, {phi}c and {Delta}c). The model has the advantage of evaluating significant secondary effects, such as those from thermal loading.

  7. Ductile-Phase-Toughened Tungsten for Plasma-Facing Materials

    Science.gov (United States)

    Cunningham, Kevin Hawkins

    A variety of processing approaches were employed to fabricate ductile-phase-toughened (DPT) tungsten (W) composites. Mechanical testing and analytical modeling were used to guide composite development. This work provides a basis for further development of W composites to be used in structural divertor components of future fusion reactors. W wire was tested in tension, showing significant ductility and strength. Coatings of copper (Cu) or tungsten carbide (WC) were applied to the W wire via electrodeposition and carburization, respectively. Composites were fabricated using spark plasma sintering (SPS) to consolidate W powders together with each type of coated W wire. DPT behavior, e.g. crack arrest and crack bridging, was not observed in three-point bend testing of the sintered composites. A laminate was fabricated by hot pressing W and Cu foils together with W wires, and subsequently tested in tension. This laminate was bonded via hot pressing to thick W plate as a reinforcing layer, and the composite was tested in three-point bending. Crack arrest was observed along with some fiber pullout, but significant transverse cracking in the W plate confounded further fracture toughness analysis. The fracture toughness of thin W plate was measured in three-point bending. W plates were brazed with Cu foils to form a laminate. Crack arrest and crack bridging were observed in three-point bend tests of the laminate, and fracture resistance curves were successfully calculated for this DPT composite. An analytical model of crack bridging was developed using the basis described by Chao in previous work by the group. The model uses the specimen geometry, matrix properties, and the stress-displacement function of a ductile reinforcement ("bridging law") to calculate the fracture resistance curve (R-curve) and load-displacement curve (P-D curve) for any test specimen geometry. The code was also implemented to estimate the bridging law of an arbitrary composite using R-curve data

  8. Characterisation of ductile tearing resistance by the energy dissipation rate: Effects of material, specimen shape and size

    Energy Technology Data Exchange (ETDEWEB)

    Anuschewski, P.; Brocks, W.; Hellmann, D. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2002-07-01

    The J-integral, which is widely used in elastic-plastic fracture mechanics, is not the true driving force any more if the crack is propagating. This leads to some inconsistencies when ductile tearing resistance is characterised in terms of J, especially for large crack extensions. Instead, TURNER has proposed the energy dissipation rate as a physically more meaningful quantity. His concept is discussed and more evidence is given, which will provide a better understanding of ductile tearing. It is shown how this quantity can be re-evaluated from experimental J{sub R}-cuvves of bend and tensile specimens. The energy dissipation rate is decreasing with crack extension in gross plasticity and approaches a stationary state. The analysis of numerous experimental data revealed, that the R({delta}a)-curves can be described by an exponential function with three parameters, namely the initial value, R{sub 0} = R({delta}a=0), the final stationary value, R{infinity}, and a ''length of decay'', 1/{lambda}, from the initial to the stationary value. The shapes of the cumulative J{sub R}-curves can be derived for different specimen geometries by integration. The three parameters, R{sub 0}, R{infinity}, {lambda}, together with an integration constant, the initiation value, J{sub 4}, characterise ductile fracture resistance both quantitatively and physically interpretable, and hence constraint effects on R-curves can be quantified in terms of these parameters. Geometry functions derived from plastic limit load expressions are defined for normalisation of R({delta}a)-curves, which cover some of the geometry effects. The concept of the dissipation rate does not give a final answer to the problem of geometry dependence of R-curves, but it provides some approaches to a better physical understanding, what J{sub R}-curves actually are, how they can be characterised and parametrised, which are the reasons for ''geometry effects'' and how the latter

  9. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    Energy Technology Data Exchange (ETDEWEB)

    Mejia, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Bedolla-Jacuinde, A.; Maldonado, C. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Cabrera, J.M. [Departament de Ciencia dels Materials i Enginyeria Metal.lurgica, ETSEIB - Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. de las Bases de Manresa 1, 08240 Manresa (Spain)

    2011-05-25

    Research highlights: {yields} Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. {yields} Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. {yields} Hot ductility improvement is associated with segregation/precipitation of boron. {yields} Typical hot ductility recovery at lower temperatures does not appear in this steel. {yields} Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s{sup -1}. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of

  10. Modeling of fluid dynamics interacting with ductile fraction propagation in high pressure pipeline

    Institute of Scientific and Technical Information of China (English)

    Mihaela Popescu

    2009-01-01

    This paper presents a computational model for the fluid dynamics in a fractured ductile pipe under high pressure. The pressure profile in front of the crack tip, which is the driving source of crack propagation, is computed using a nonlinear wave equation. The solution is coupled with a one dimensional choked flow analysis behind the crack. The simulation utilizes a high order optimized prefactored com-pact-finite volume method in space, and low dispersion and dissipation Runge-Kutta in time. As the pipe fractures the rapid depressurization take place inside the pipe and the prop-agation of the crack-induced waves strongly influences the outflow dynamics. Consistent with the experimental observa-tion, the model predicts the expansion wave inside the pipe, and the reflection and outflow of the wave. The model also helps characterize the propagation of the crack dynamics and fluid flows around the tip of the crack.

  11. The effect of loading rate on ductile fracture toughness and fracture surface roughness

    DEFF Research Database (Denmark)

    Osovski, S.; Srivastava, Akhilesh Kumar; Ponson, L.

    2015-01-01

    The variation of ductile crack growth resistance and fracture surface roughness with loading rate is modeled under mode I plane strain, small scale yielding conditions. Three-dimensional calculations are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitatin...

  12. Effects of structure and defect on fatigue limit in high strength ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak; Kim, Min Gun [Kangwon National Univ., Chunchon (Korea, Republic of)

    2000-05-01

    In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits({sigma}{sub {omega}}) and the maximum defect size({radical}area{sub max}) was expressed as {sigma}{sub {omega}}{sup n} {center_dot} {radical}area{sub max}=C{sub 2}. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

  13. Use of Slow Strain Rate Tensile Testing to Assess the Ability of Several Superalloys to Resist Environmentally-Assisted Intergranular Cracking

    Science.gov (United States)

    Gabb, Timothy P.; Telesman, Jack; Banik, Anthony; McDevitt, Erin

    2014-01-01

    Intergranular fatigue crack initiation and growth due to environmental degradation, especially at notched features, can often limit the fatigue life of disk superalloys at high temperatures. For clear comparisons, the effects of alloy composition on cracking in air needs to be understood and compared separately from variables associated with notches and cracks such as effective stress concentration, plastic flow, stress relaxation, and stress redistribution. The objective of this study was to attempt using simple tensile tests of specimens with uniform gage sections to compare the effects of varied alloy composition on environment-assisted cracking of several powder metal and cast and wrought superalloys including ME3, LSHR, Udimet 720(TradeMark) ATI 718Plus(Registered TradeMark) alloy, Haynes 282(Trademark), and Inconel 740(TradeMark) Slow and fast strain-rate tensile tests were found to be a useful tool to compare propensities for intergranular surface crack initiation and growth. The effects of composition and heat treatment on tensile fracture strain and associated failure modes were compared. Environment interactions were determined to often limit ductility, by promoting intergranular surface cracking. The response of various superalloys and heat treatments to slow strain rate tensile testing varied substantially, showing that composition and microstructure can significantly influence environmental resistance to cracking.

  14. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  15. Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

    Science.gov (United States)

    Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

    2002-01-15

    In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system.

  16. Creep Crack Growth Behavior of Alloys 617 and 800H in Air and Impure Helium Environments at High Temperatures

    Science.gov (United States)

    Grierson, D. S.; Cao, G.; Brooks, P.; Pezzi, P.; Glaudell, A.; Kuettel, D.; Fischer, G.; Allen, T.; Sridharan, K.; Crone, W. C.

    2016-11-01

    The environmental degradation of intermediate heat exchanger (IHX) materials in impure helium has been identified as an area with major ramifications on the design of very high-temperature reactors (VHTR). It has been reported that in some helium environments, non-ductile failure is a significant failure mode for Alloy 617 with long-term elevated-temperature service. Non-ductile failure of intermediate exchangers can result in catastrophic consequences; unfortunately, the knowledge of creep crack initiation and creep crack growth (CCG) in candidate alloys is limited. Current codes and code cases for the candidate alloys do not provide specific guidelines for effects of impure helium on the high-temperature behavior. The work reported here explores creep crack growth characterization of Alloy 617 and Alloy 800H at elevated temperatures in air and in impure helium environments, providing information on the reliability of these alloys in VHTR for long-term service. Alloy 617 was found to exhibit superior CCG resistance compared to Alloy 800H. For Alloy 617 tested at 973 K (700 °C), a notable increase in the resistance to crack growth was measured in air compared to that measured in the helium environment; CCG results for Alloy 800H suggest that air and helium environments produce similar behavior. Testing of grain boundary-engineered (GBE) Alloy 617 samples revealed that, although the technique produces superior mechanical properties in many respects, the GBE samples exhibited inferior resistance to creep crack growth compared to the other Alloy 617 samples tested under similar conditions. Grain size is noted as a confounding factor in creep crack growth resistance.

  17. Creep Crack Growth Behavior of Alloys 617 and 800H in Air and Impure Helium Environments at High Temperatures

    Science.gov (United States)

    Grierson, D. S.; Cao, G.; Brooks, P.; Pezzi, P.; Glaudell, A.; Kuettel, D.; Fischer, G.; Allen, T.; Sridharan, K.; Crone, W. C.

    2017-03-01

    The environmental degradation of intermediate heat exchanger (IHX) materials in impure helium has been identified as an area with major ramifications on the design of very high-temperature reactors (VHTR). It has been reported that in some helium environments, non-ductile failure is a significant failure mode for Alloy 617 with long-term elevated-temperature service. Non-ductile failure of intermediate exchangers can result in catastrophic consequences; unfortunately, the knowledge of creep crack initiation and creep crack growth (CCG) in candidate alloys is limited. Current codes and code cases for the candidate alloys do not provide specific guidelines for effects of impure helium on the high-temperature behavior. The work reported here explores creep crack growth characterization of Alloy 617 and Alloy 800H at elevated temperatures in air and in impure helium environments, providing information on the reliability of these alloys in VHTR for long-term service. Alloy 617 was found to exhibit superior CCG resistance compared to Alloy 800H. For Alloy 617 tested at 973 K (700 °C), a notable increase in the resistance to crack growth was measured in air compared to that measured in the helium environment; CCG results for Alloy 800H suggest that air and helium environments produce similar behavior. Testing of grain boundary-engineered (GBE) Alloy 617 samples revealed that, although the technique produces superior mechanical properties in many respects, the GBE samples exhibited inferior resistance to creep crack growth compared to the other Alloy 617 samples tested under similar conditions. Grain size is noted as a confounding factor in creep crack growth resistance.

  18. 延性金属渐进破坏试验与数值研究%Experimental and Numerical Study of Progressive Failure of Ductile Metals

    Institute of Scientific and Technical Information of China (English)

    刘超; 孙秦; 刘彦杰; 范学领

    2013-01-01

    The investigation of progressive failure of ductile metals is valuable for accelerating the application of ductile metals and reducing the physical experiments burden. In this paper, a modified three-stress-invariant ductile fracture model is proposed based on continuum damage mechanics, where the effects of hydrostatic pressure and Lode angle on damage variable are considered. To predict the progressive failure behavior of ductile metals, a series of experiments have been conducted for high strength aluminum 2A12-T4 sheets and the proposed model is implemented into quasi-static finite element method through a compilation of user' s material subroutine VUMAT of the commercial finite element platform ABAQUS. The ductile fracture model is validated by comparing between experimental data and numerical results. It is shown that the proposed ductile fracture model can accurately and effectively predict the whole damage process of ductile metals including crack initiation, propagation and final fracture.%金属构件韧性断裂机理研究对于新型延性材料缩短其工程应用周期及减少物理试验量等方面具有重要意义.基于连续损伤力学理论提出了一种改进的三应力不变量延性金属断裂模型,该模型考虑了静水压力和Lode角对损伤变量的影响.然后,以商业有限元分析软件ABAQUS为平台,通过编写用户材料子程序VUMAT的方式将该模型嵌入准静态算法主程序.通过对四种高强度变形铝合金2A12-T4板材的拉伸渐进破坏过程的试验及数值分析研究,验证了该模型的有效性.结果表明,该模型可很好地预测延性金属材料自裂纹萌生、扩展直至完全断裂的全过程.

  19. Fatigue crack growth in an aluminum alloy-fractographic study

    Science.gov (United States)

    Salam, I.; Muhammad, W.; Ejaz, N.

    2016-08-01

    A two-fold approach was adopted to understand the fatigue crack growth process in an Aluminum alloy; fatigue crack growth test of samples and analysis of fractured surfaces. Fatigue crack growth tests were conducted on middle tension M(T) samples prepared from an Aluminum alloy cylinder. The tests were conducted under constant amplitude loading at R ratio 0.1. The stress applied was from 20,30 and 40 per cent of the yield stress of the material. The fatigue crack growth data was recorded. After fatigue testing, the samples were subjected to detailed scanning electron microscopic (SEM) analysis. The resulting fracture surfaces were subjected to qualitative and quantitative fractographic examinations. Quantitative fracture analysis included an estimation of crack growth rate (CGR) in different regions. The effect of the microstructural features on fatigue crack growth was examined. It was observed that in stage II (crack growth region), the failure mode changes from intergranular to transgranular as the stress level increases. In the region of intergranular failure the localized brittle failure was observed and fatigue striations are difficult to reveal. However, in the region of transgranular failure the crack path is independent of the microstructural features. In this region, localized ductile failure mode was observed and well defined fatigue striations were present in the wake of fatigue crack. The effect of interaction of growing fatigue crack with microstructural features was not substantial. The final fracture (stage III) was ductile in all the cases.

  20. Ductile flow by water-assisted cataclasis

    Science.gov (United States)

    den Brok, Bas

    2003-04-01

    In the presence of water otherwise brittle materials may deform macroscopically ductile by water-assisted cataclastic creep. This is possible as long as (i) solubility is high enough, so that stress-corrosion can occur, and (ii) local stress is low enough, to that fracturing remains subcritical. Water-assisted cataclastic creep (WACC) may play an important role in the middle and lower continental crust where mineral solubilities are high and stresses low. WACC is a poorly understood deformation process. Experiments were performed on very soluble brittle salts (Na-chlorate; K-alum) to study microstructure development by WACC. The experiments were carried out at room temperature and atmospheric pressure in a small see-through vessel. In this way the cataclastic deformation process could be studied "in-situ" under the microscope. Crystals were loaded in the presence of saturated salt solution. It appeared that originally straight mineral surfaces were instable when kept under stress. Grooves (or channels) slowly developed in the surface by local dissolution. These grooves behave like so-called Grinfeld instabilities. They develop because the energy of a grooved surface under stress is lower than the energy of a straight surface under stress. The grooves may deepen and turn into subcritical cracks when local stress further increases. These cracks propagate slowly. They propagate parallel to sigma1 but also at an angle and even perpendicular to sigma1, often following crystallographically controlled directions. The fractures mostly change direction while propagating, locally making turns of more than 180 degrees. Irregular fracture fragments thus develop. The fractures may migrate sideways (as with grain bounday migration) probably by solution-redeposition driven by differences in stress between both sides of the fracture. Thus the shape of the fragments changes. The size of the fracture fragments seems to be controlled by the distance of the grooves, which decreases

  1. Ductile film delamination from compliant substrates using hard overlayers

    Energy Technology Data Exchange (ETDEWEB)

    Cordill, M.J. [Erich Schmid Institute of Materials Science, Austrian Academy of Sciences (Austria); Marx, V.M.; Kirchlechner, C. [Max-Plank-Insitut für Eisenforschung GmbH, Düsseldorf (Germany)

    2014-11-28

    Flexible electronic devices call for copper and gold metal films to adhere well to polymer substrates. Measuring the interfacial adhesion of these material systems is often challenging, requiring the formulation of different techniques and models. Presented here is a strategy to induce well defined areas of delamination to measure the adhesion of copper films on polyimide substrates. The technique utilizes a stressed overlayer and tensile straining to cause buckle formation. The described method allows one to examine the effects of thin adhesion layers used to improve the adhesion of flexible systems. - Highlights: • Measuring the adhesion energies of ductile metal–polymer interfaces is difficult. • A Cu film would plastically deform under tensile strain without a Cr overlayer. • A Cr overlayer forces cracking and induces buckling between the crack fragments. • The adhesion energy of the metal–polymer interface can be measured.

  2. Effect of Heat Input on Cleavage Crack Initiation of Simulated Coarse Grain Heat-affected Zone in Microalloyed Offshore Platform Steel

    Institute of Scientific and Technical Information of China (English)

    Feng LU; Guang-ping CHENG; Feng CHAI; Tao PAN; Zhong-ran SHI; Hang SU; Cai-fu YANG

    2016-01-01

    The combined effects of martensite-austenite (MA)constituent and pearlite colony on cleavage crack initia-tion in the simulated coarse-grained heat-affected zone (CGHAZ)of V-N-Ti microalloyed offshore platform steel un-der different heat inputs were investigated.The results of welding simulation,instrumented impact test,and quanti-tative analysis indicated that the size of the MA constituent decreased with the increase in cooling time,and by con-trast,the size of the pearlite colony increased.According to Griffith theory,the critical sizes of cleavage microcracks were calculated.With the increase of cooling time,the calculated microcrack size could be characterized by the size of the MA constituent first,and then fitted with the size of the pearlite colony.Moreover,the calculated microcrack size variation was opposite to the microcrack initiation energy.This phenomenon is probably due to the combined effects of the MA constituent and pearlite colony with increasing the cooling time of the specimen′s temperature from 800 to 500 ℃.

  3. PRELIMINARY PROGRESS IN THE DEVELOPMENT OF DUCTILE-PHASE TOUGHENED TUNGSTEN FOR PLASMA-FACING MATERIALS: DUAL-PHASE FINITE ELEMENT DAMAGE MODELS

    Energy Technology Data Exchange (ETDEWEB)

    Henager, Charles H.; Nguyen, Ba Nghiep; Kurtz, Richard J.

    2016-09-30

    The objective of this study is to develop a finite element continuum damage model suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system.

  4. Impact of ductility on hydraulic fracturing in shales

    Science.gov (United States)

    MacMinn, Chris; Auton, Lucy

    2016-04-01

    Hydraulic fracturing is a method for extracting natural gas and oil from low-permeability rocks such as shale via the high-pressure injection of fluid into the bulk of the rock. The goal is to initiate and propagate fractures that will provide hydraulic access deeper into the reservoir, enabling gas or oil to be collected from a larger region of the rock. Fracture is the tensile failure of a brittle material upon reaching a threshold tensile stress, but some shales have a high clay content and may yield plastically before fracturing. Plastic deformation is the shear failure of a ductile material, during which stress relaxes through irreversible rearrangements of the particles of the material. Here, we investigate the impact of the ductility of shales on hydraulic fracturing. We first consider a simple, axisymmetric model for radially outward fluid injection from a wellbore into a ductile porous rock. We use this model to show that plastic deformation greatly reduces the maximum tensile stress, and that this maximum stress does not always occur at the wellbore. We then complement these results with laboratory experiments in an analogue system, and with numerical simulations based on the discrete element method (DEM), both of which suggest that ductile failure can indeed dramatically change the resulting deformation pattern. These results imply that hydraulic fracturing may fail in ductile rocks, or that the required injection rate for fracking may be much larger than the rate predicted from models that assume purely elastic mechanical behavior.

  5. A phenomenological study of initiation and propagation of stress corrosion cracks. Application to AISI 304L stainless steel in magnesium chloride; Etude phenomenologique de l`amorcage et de la propagation de fissures de corrosion sous contraintes. Application a l`acier inoxydable Z 2CN 18.10 dans le chlorure de magnesium

    Energy Technology Data Exchange (ETDEWEB)

    Peyrat, C.; Raquet, O.; Helie, M.; Santarini, G. [CEA Fontenay-aux-Roses, 92 (France). Service de la Corrosion, d`Electrochimie et Chimie des Fluides

    1999-04-01

    A purely phenomenological study of Stress Corrosion Cracking (SCC) was performed using the couple AISI 304L austenitic stainless steel/boiling magnesium chloride aqueous solution. The exploitation of the morphological information (shape of the cracks and size distribution) available after constant elongation rate tests led to the apparent initiation of the cracks and to their growth rate. A law for the real initiation is proposed too and the elongation rate effect in quantitatively characterized. (authors) 8 refs.

  6. Knuckle Cracking

    Science.gov (United States)

    ... Ask The Expert Ask a Question Physician Corner Rheumatology Conference Rheumatology Rounds Case Rounds Radiology Rounds Pathophysiology of the ... Appointment Information Contact Us Our Faculty Our Staff Rheumatology Specialty Centers Knuckle Cracking Q & A September 10, ...

  7. Prediction of Hot Ductility of Low-Carbon Steels Based on BP Network

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The purpose of the research is to obtain an effective method to predict the hot ductility of low-carbon steels, which will be a re ference to evaluate the crack sensitivity of steels. Several sub-netwo rks modeled from BP network were constructed for different temperature use, and the measured reduction of area (AR) of 12 kinds of low-carbo n steels under the temperature of 600 to 1000℃ were processed as trai ning samples. The result of software simulation shows that the model e stablished is relatively effective for predicting the hot ductility of steels.

  8. Application of a second-gradient model of ductile fracture on a Dissimilar Metal Weld

    Directory of Open Access Journals (Sweden)

    YangJun

    2016-01-01

    Full Text Available A “micromorphic”, second-gradient model applicable to ductile porous materials has been proposed, as an improvement from the fundamental work of Gurson that take into account the physical mechanisms responsible for ductile damage. The model has been applied to the study of fracture of the decarburized layer of a Dissimilar Metal Weld. The model successfully reproduces the crack path experimentally observed in a notched tensile sample extracted from this weld, different from the one predicted by the first gradient model.

  9. Incidence of apical crack initiation and propagation during the removal of root canal filling material with ProTaper and Mtwo rotary nickel-titanium retreatment instruments and hand files.

    Science.gov (United States)

    Topçuoğlu, Hüseyin Sinan; Düzgün, Salih; Kesim, Bertan; Tuncay, Oznur

    2014-07-01

    The aim of this study was to determine the incidence of crack initiation and propagation in apical root dentin after retreatment procedures performed by using 2 rotary retreatment systems and hand files with additional instrumentation. Eighty extracted mandibular premolars with single canals were selected. One millimeter from the apex of each tooth was ground perpendicular to the long axis of the tooth, and the apical surface was polished. Twenty teeth served as the control group, and no preparation was performed. The remaining 60 teeth were prepared to size 35 with rotary files and filled with gutta-percha and AH Plus sealer. Specimens were then divided into 3 groups (n = 20), and retreatment procedures were performed with the following devices and techniques: ProTaper Universal retreatment files, Mtwo retreatment files, and hand files. After retreatment, the additional instrumentation was performed by using size 40 ProTaper, Mtwo, and hand files. Digital images of the apical root surface were recorded before preparation, after instrumentation, after filling, after retreatment, and after additional instrumentation. The images were then inspected for the presence of any new apical cracks and propagation. Data were analyzed with the logistic regression and Fisher exact tests. All experimental groups caused crack initiation and propagation after use of retreatment instruments. The ProTaper and Mtwo retreatment groups caused greater crack initiation and propagation than the hand instrument group (P propagation, whereas hand files caused neither crack initiation nor propagation (P propagation in apical dentin. Copyright © 2014 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  10. Fatigue Crack Closure Analysis Using Digital Image Correlation

    Science.gov (United States)

    Leser, William P.; Newman, John A.; Johnston, William M.

    2010-01-01

    Fatigue crack closure during crack growth testing is analyzed in order to evaluate the critieria of ASTM Standard E647 for measurement of fatigue crack growth rates. Of specific concern is remote closure, which occurs away from the crack tip and is a product of the load history during crack-driving-force-reduction fatigue crack growth testing. Crack closure behavior is characterized using relative displacements determined from a series of high-magnification digital images acquired as the crack is loaded. Changes in the relative displacements of features on opposite sides of the crack are used to generate crack closure data as a function of crack wake position. For the results presented in this paper, remote closure did not affect fatigue crack growth rate measurements when ASTM Standard E647 was strictly followed and only became a problem when testing parameters (e.g., load shed rate, initial crack driving force, etc.) greatly exceeded the guidelines of the accepted standard.

  11. Microstructural parameters governing cleavage fracture behaviors in the ductile-brittle transition region in reactor pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Won-Jon; Lee, Bong-Sang; Oh, Yong-Jun; Huh, Moo-Young; Hong, Jun-Hwa

    2004-08-15

    The fracture behaviors in the ductile-brittle transition region of reactor pressure vessel (RPV) steels with similar chemical compositions but different manufacturing processes were examined in view of cleavage fracture stress at crack-tip. The steels typically had a variation in grain size and carbide size distribution through the different manufacturing processes. Fracture toughness was evaluated by using a statistical method in accordance to the ASTM standard E1921. From the fractography of the tested specimens, it was found that fracture toughness of the steels increased with increasing distance from the crack-tip to the cleavage initiating location, namely cleavage initiation distance (CID, X{sub f}) and its statistical mean value (K{sub JC(med)}) was proportional to the cleavage fracture stress ({sigma}{sub f}) determined from finite-element (FE) calculation at cleavage initiating location. On the other hand, {sigma}{sub f} could also be calculated by applying the size of microstructural parameters, such as carbide, grain and bainite packet, into the Griffith's theory for brittle fracture. Among the parameters, the {sigma}{sub f} obtained from the mean diameter of the carbides above 1% of the total population was in good agreement with the {sigma}{sub f} value from the FE calculation for the five different steels. The results suggest that the fracture toughness of bainitic RPV steels in the transition region is mostly influenced by only some 1% of total carbides and the critical step for cleavage fracture of the RPV steels should be the propagation of this carbide size crack to the adjacent ferrite matrix.

  12. Contribution to the study of the mechanism of crack in amorphous silica: study by the molecular dynamics of crack in amorphous silica; Contribution a l'etude des mecanismes de rupture dans les amorphes: etude par dynamique moleculaire de la rupture de verre de silice

    Energy Technology Data Exchange (ETDEWEB)

    Van Brutzel, L

    2000-07-01

    The aim of this thesis was to understand the mechanism which occurs during the crack at the atomic scale in amorphous silica. The difficulties of the experimental observations at this length scale lead us to use numerical studies by molecular dynamics to access to the dynamical and the thermodynamical informations. We have carried out large simulations with 500000 atoms and studied the structure of the amorphous silica before to studying their behaviours under an imposed strain. The structure of this simulated amorphous silica settled in three length scales. In small length scale between 0 and 5 angstrom glass is composed of tetrahedra, this is close to the crystalline structure. In intermediate length scale between 3 and 10 angstrom tetrahedra are connected together and build rings of different sizes composed in majority between 5 and 7 tetrahedra. In bigger length scale between 15 and 60 angstrom, areas with high density of rings are surrounded by areas with low density of rings. These structural considerations play an important role in initiation and propagation of a crack. Indeed. in this length scale. crack propagates by growth and coalescence of some small cavities which appear in area with low density of rings behind the crack tip. The cavities dissipate the stress with carries away a delay to propagation of the crack. This phenomenons seems ductile and leads to non linear elastic behaviour near the crack tip. We have also shown that the addition of alkali in the amorphous silica changes the structure by creation of nano-porosities and leads to enhance the ductility during the crack propagation. (author)

  13. TIG Dressing Effects on Weld Pores and Pore Cracking of Titanium Weldments

    Directory of Open Access Journals (Sweden)

    Hui-Jun Yi

    2016-10-01

    Full Text Available Weld pores redistribution, the effectiveness of using tungsten inert gas (TIG dressing to remove weld pores, and changes in the mechanical properties due to the TIG dressing of Ti-3Al-2.5V weldments were studied. Moreover, weld cracks due to pores were investigated. The results show that weld pores less than 300 μm in size are redistributed or removed via remelting due to TIG dressing. Regardless of the temperature condition, TIG dressing welding showed ductility, and there was a loss of 7% tensile strength of the weldments. Additionally, it was considered that porosity redistribution by TIG dressing was due to fluid flow during the remelting of the weld pool. Weld cracks in titanium weldment create branch cracks around pores that propagate via the intragranular fracture, and oxygen is dispersed around the pores. It is suggested that the pore locations around the LBZ (local brittle zone and stress concentration due to the pores have significant effects on crack initiation and propagation.

  14. Standard test method for crack-tip opening displacement (CTOD) fracture toughness measurement

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This test method covers the determination of critical crack-tip opening displacement (CTOD) values at one or more of several crack extension events, and may be used to measure cleavage crack initiation toughness for materials that exhibit a change from ductile to brittle behavior with decreasing temperature, such as ferritic steels. This test method applies specifically to notched specimens sharpened by fatigue cracking. The recommended specimens are three-point bend [SE(B)], compact [C(T)], or arc-shaped bend [A(B)] specimens. The loading rate is slow and influences of environment (other than temperature) are not covered. The specimens are tested under crosshead or clip gage displacement controlled loading. 1.1.1 The recommended specimen thickness, B, for the SE(B) and C(T) specimens is that of the material in thicknesses intended for an application. For the A(B) specimen, the recommended depth, W, is the wall thickness of the tube or pipe from which the specimen is obtained. Superficial surface machini...

  15. Fatigue reliability of cracked engineering structures

    Science.gov (United States)

    Lanning, David Bruce, Jr.

    1997-12-01

    This study investigates the reliability of engineering structures containing fatigue cracks. Stress concentrations and welded joints are probable locations for the initiation and propagation of fatigue cracks. Due to the many unknowns of loading, materials properties, crack sizes and crack shapes present at these locations, a statistics-based reliability analysis is valuable in the careful consideration of these many different random factors involved in a fatigue life analysis, several of which are expanded upon in this study. The basic problem of a crack near a stress concentration is first considered. A formulation for the aspect ratio (a/c) of a propagating semi-elliptical fatigue crack located at the toe of a welded T-joint is developed using Newman and Raju's stress intensity factor for a cracked flat plate with a weld magnification factor and compared to that of a cracked flat plate, and the reliability in terms of fatigue lifetime is calculated with the aid of Paris' crack propagation equation for membrane and bending loadings. Crack closure effects are then introduced in the consideration of short crack effects, where crack growth rates typically may exceed those found using traditional linear elastic fracture mechanics solutions for long cracks. The probability of a very small, microstructurally influenced crack growing to a size influenced by local plastic conditions is calculated utilizing the probability of a crack continuing to grow past an obstacle, such as a grain boundary. The result is then combined with the probability for failure defined using the crack closure-modified Paris equation to find an overall reliability for the structure. Last, the probability of fracture is determined when a crack front encounters regions of non-uniform toughness, such as typical in the heat affected zone of a welded joint. An expression for the effective crack lengths of the dissimilar regions is derived, and used in a weakest-link fracture model in the evaluation

  16. Review of Environmentally Assisted Cracking

    Science.gov (United States)

    Sadananda, K.; Vasudevan, A. K.

    2011-02-01

    Many efforts have been made in the past by several researchers to arrive at some unifying principles governing the embrittlement phenomena. An inescapable conclusion reached by all these efforts was that the behavior is very complex. Hence, recognizing the complexity of material/environment behavior, we focus our attention here only in extracting some similarities in the experimental trends to arrive at some generic principles of behavior. Crack nucleation and growth are examined under static load in the presence of internal and external environments. Stress concentration, either pre-existing or in-situ generated, appears to be a requirement for embrittlement. A chemical stress concentration factor is defined for a given material/environment system as the ratio of failure stress with and without the damaging chemical environment. All factors that affect the buildup of the required stress concentration, such as planarity of slip, stacking fault energy, etc., also affect the stress-corrosion behavior. The chemical stress concentration factor is coupled with the mechanical stress concentration factor. In addition, generic features for all systems appear to be (a) an existence of a threshold stress as a function of concentration of the damaging environment and flow properties of the material, and (b) an existence of a limiting threshold as a function of concentration, indicative of a damage saturation for that environment. Kinetics of crack growth also depends on concentration and the mode of crack growth. In general, environment appears to enhance crack tip ductility on one side by the reduction of energy for dislocation nucleation and glide, and to reduce cohesive energy for cleavage, on the other. These two opposing factors are coupled to provide environmentally induced crack nucleation and growth. The relative ratio of these two opposing factors depends on concentration and flow properties, thereby affecting limiting thresholds. The limiting concentration or

  17. Influence of mean stress on fatigue strength of ferritic-pearlite ductile cast iron with small defects

    Science.gov (United States)

    Deguchi, T.; Kim, H. J.; Ikeda, T.; Yanase, K.

    2017-05-01

    Because of their excellent mechanical properties, low cost and good workability, the application of ductile cast iron has been increased in various industries such as the automotive, construction and rail industries. For safety designing of the ductile cast iron component, it is necessary to understand the effect of stress ratio, R, on fatigue limit of ductile cast iron in the presence of small defects. Correspondingly in this study, rotating bending fatigue tests at R = -1 and tension-compression fatigue tests at R = -1 and 0.1 were performed by using a ferritic-pearlitic ductile cast iron. To study the effects of small defects, we introduced a small drilled hole at surface of a specimen. The diameter and depth of a drilled hole were 50, 200 and 500 μm, respectively. The non-propagating cracks emanating from graphite particles and holes edge were observed at fatigue limit, irrespective of the value of stress ratio. From the microscopic observation of crack propagation behavior, it can be concluded that the fatigue limit is determined by the threshold condition for propagation of a small crack. It was found that the effect of stress ratio on the fatigue limit of ductile cast iron with small defects can be successfully predicted based on \\sqrt {area} parameter model. Furthermore, a use of the tensile strength, σ B, instead of the Vickers hardness, HV, is effective for fatigue limit prediction.

  18. Phase-Transformation Ductilization of Brittle High-Entropy Alloys via Metastability Engineering.

    Science.gov (United States)

    Huang, Hailong; Wu, Yuan; He, Junyang; Wang, Hui; Liu, Xiongjun; An, Ke; Wu, Wei; Lu, Zhaoping

    2017-08-01

    High-entropy alloys (HEAs) in which interesting physical, chemical, and structural properties are being continuously revealed have recently attracted extensive attention. Body-centered cubic (bcc) HEAs, particularly those based on refractory elements are promising for high-temperature application but generally fail by early cracking with limited plasticity at room temperature, which limits their malleability and widespread uses. Here, the "metastability-engineering" strategy is exploited in brittle bcc HEAs via tailoring the stability of the constituent phases, and transformation-induced ductility and work-hardening capability are successfully achieved. This not only sheds new insights on the development of HEAs with excellent combination of strength and ductility, but also has great implications on overcoming the long-standing strength-ductility tradeoff of metallic materials in general. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Properties investigation of austempered ductile iron

    OpenAIRE

    Sudhanshu Detwal; Deivanathan R

    2016-01-01

    This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI). The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs) were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such ...

  20. Optimal scaling in ductile fracture

    Science.gov (United States)

    Fokoua Djodom, Landry

    This work is concerned with the derivation of optimal scaling laws, in the sense of matching lower and upper bounds on the energy, for a solid undergoing ductile fracture. The specific problem considered concerns a material sample in the form of an infinite slab of finite thickness subjected to prescribed opening displacements on its two surfaces. The solid is assumed to obey deformation-theory of plasticity and, in order to further simplify the analysis, we assume isotropic rigid-plastic deformations with zero plastic spin. When hardening exponents are given values consistent with observation, the energy is found to exhibit sublinear growth. We regularize the energy through the addition of nonlocal energy terms of the strain-gradient plasticity type. This nonlocal regularization has the effect of introducing an intrinsic length scale into the energy. We also put forth a physical argument that identifies the intrinsic length and suggests a linear growth of the nonlocal energy. Under these assumptions, ductile fracture emerges as the net result of two competing effects: whereas the sublinear growth of the local energy promotes localization of deformation to failure planes, the nonlocal regularization stabilizes this process, thus resulting in an orderly progression towards failure and a well-defined specific fracture energy. The optimal scaling laws derived here show that ductile fracture results from localization of deformations to void sheets, and that it requires a well-defined energy per unit fracture area. In particular, fractal modes of fracture are ruled out under the assumptions of the analysis. The optimal scaling laws additionally show that ductile fracture is cohesive in nature, i.e., it obeys a well-defined relation between tractions and opening displacements. Finally, the scaling laws supply a link between micromechanical properties and macroscopic fracture properties. In particular, they reveal the relative roles that surface energy and microplasticity

  1. Austempered ductile iron process development

    Science.gov (United States)

    Gupta, C. D.; Keough, J. R.; Pramstaller, D. M.

    1986-11-01

    Pressure from imports and material substitution has severly affected demand for domestic iron industry products. It is estimated that the potential market for Austempered Ductile Iron (ADI) is as large as the market for carburized and/or through hardened forgings. The primary interest in ADI is generated by the economics of process. Improved machinability and reduced processing costs as well as interesting physical properties has created an enormous interest in all metalworking industries towards ADI. The development of gas-fired austempering processes and resoluton of technical and economic uncertainities concerning the process will help improve the outlook for iron founderies.

  2. Strategies for improving ductility of ordered intermetallics

    Institute of Scientific and Technical Information of China (English)

    Z.B. Jiao; J.H.Luan; C.T.Liu

    2016-01-01

    Ordered intermetallics possess attractive high-temperature properties; however, low ductility and brittle fracture limit their use as engineering materials in many cases. This paper provides a comprehensive review on the recent progress in the development of ductile ordered intermetallics and summarizes the strategies used to improve the tensile ductility of ordered intermetallics, including control of ordered crystal structures, engineering grain-boundary structure and chemistry, eliminating environmental embrittlement, microstructure optimization, control of phase stability, and promoting transformation-/twining-induced plasticity. The basic ideas and related mechanisms underlying these ductilizing strategies are discussed. In addition, a brief mention of the current use of intermetallic alloys for structural and corrosion applications is made.

  3. Cohesive traction–separation laws for tearing of ductile metal plates

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau; Hutchinson, John W.

    2012-01-01

    tip has advanced a distance of one or two plate thicknesses. Traction–separation laws are an essential component of finite element methods currently under development for analyzing fracture of large scale plate or shell structures. The present study resolves the sequence of failure details using......The failure process ahead of a mode I crack advancing in a ductile thin metal plate or sheet produces plastic dissipation through a sequence of deformation steps that include necking well ahead of the crack tip and shear localization followed by a slant fracture in the necked region somewhat closer....... For ductile structural materials, the dissipation generated during necking prior to the onset of shear localization is the dominant contribution; it scales with the plate thickness and is mesh-independent in the present numerical model. The energy associated with the shear localization and fracture...

  4. PREDICTION OF CHARACTERISTIC LENGTH AND FRACTURE TOUGHNESS IN DUCTILE-BRITTLE TRANSITION

    Energy Technology Data Exchange (ETDEWEB)

    Lam, P

    2008-04-15

    Finite element method was used to analyze the three-point bend experimental data of A533B-1 pressure vessel steel obtained by Sherry, Lidbury, and Beardsmore [1] from -160 to -45 C within the ductile-brittle transition regime. As many researchers have shown, the failure stress ({sigma}{sub f}) of the material could be approximated as a constant. The characteristic length, or the critical distance (r{sub c}) from the crack tip, at which {sigma}{sub f} is reached, is shown to be temperature dependent based on the crack tip stress field calculated by the finite element method. With the J-A{sub 2} two-parameter constraint theory in fracture mechanics, the fracture toughness (J{sub C} or K{sub JC}) can be expressed as a function of the constraint level (A{sub 2}) and the critical distance r{sub c}. This relationship is used to predict the fracture toughness of A533B-1 in the ductile-brittle transition regime with a constant {sigma}{sub f} and a set of temperature-dependent r{sub c}. It can be shown that the prediction agrees well with the test data for wide range of constraint levels from shallow cracks (a/W= 0.075) to deep cracks (a/W= 0.5), where a is the crack length and W is the specimen width.

  5. FATIGUE PROPERTIES OF AUSTEMPERED DUCTILE IRON (ADI)IN WATER ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    Q.Z.Cai; B.K.Wei; Y.Tanaka

    2004-01-01

    The acicular ferrite in austempered ductile iron(ADI)matrix around graphite was corroded preferentially in wet condition,promoting crack origination and propagation and resulting in the disappearance of ADI fatigue limit.ADI fatigue strength was gradually reduced with increasing the time of test and was reduced by 50% in wet condition at 107 cycles compared with the fatigue limit in dry condition.The fatigue strength variation of ferritic ductile iron in wet condition was similar to that of ADI.The ferritic ductile iron,however,has better corrosion resistance so that the fatigue strength was lowered only by 10% in wet condition at 107 cycles compared with the fatigue limit in dry condition.On the other hand,the fatigue limits of A DI and ferritic ductile iron were dropped by 32% and 25% in tap water dipping 480h/dry condition respectively compared with those in dry condition.The reduction of fatigue limit was attributed to corrosion pits formation correlated with stress concentration,resulting in origination and propagation of fatigue crack.

  6. INVESTIGATION ON HOT DUCTILITY AND STRENGTH OF CONTINUOUS CASTING SLAB FOR AH32 STEEL

    Institute of Scientific and Technical Information of China (English)

    G.Y. Li; X.F. Li; L.G. Ao

    2006-01-01

    By means of Gleeble-1500 testing machine, the simulation of continuous casting process for AH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AlN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.

  7. Hybrid use of steel and carbon-fiber reinforced concrete for monitoring of crack behavior

    OpenAIRE

    Ding, Yining; Han, Z; Zhang, Y; Azevedo, Cecília Maria

    2012-01-01

    In order to study the damage after concrete cracking, the influence of the combined use of steel fiber and carbon fiber on the conductivity and crack resistance of concrete beam under flexural loading were investigated. Carbon fiber and steel fiber were added as diphasic conductive materials to produce the electric conductive and ductile concrete. This paper reports the experimental and analytical work associated with establishing the crack width in relation to the fractional c...

  8. Application of the cracked pipe element to creep crack growth prediction

    Energy Technology Data Exchange (ETDEWEB)

    Brochard, J.; Charras, T. [C.E.A.-C.E.-Saclay DRN/DMT, Gif Sur Yvette (France); Ghoudi, M. [C.E.A.-C.E.-Saclay, Gif Sur Yvette (France)

    1997-04-01

    Modifications to a computer code for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading are very briefly described. The modifications extend the capabilities of the CASTEM2000 code to the determination of fracture parameters under creep conditions. The main advantage of the approach is that thermal loads can be evaluated as secondary stresses. The code is applicable to piping systems for which crack propagation predictions differ significantly depending on whether thermal stresses are considered as primary or secondary stresses.

  9. Effects of carbon, nitrogen, and phosphorus on creep rupture ductility of high purity Ni-Cr austenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakazawa, Takanori; Abo, Hideo; Tanino, Mitsuru; Komatsu, Hazime.

    1989-05-01

    Creep rupture ductility becomes one of the important properties of austenitic stainless steels as structural materials for fast breeder reactors. Using high purity nickel-chromium austenitic steels, the effects of carbon, nitrogen, and phosphorus on creep rupture ductility were investigated. Creep rupture tests were conducted at 600deg C and extensive microstructural works were performed. The results were as follows. Rupture strength increases with carbon or nitrogen content. Although the rupture ductility decreases with carbon, change in ductility with nitrogen is small. The ductility loss with carbon is due to the grain boundary embrittlement by carbides. With nitrogen, there is no precipitation during creep. Addition of phosphorus to ultra low carbon and nitrogen steels increases their rupture strength and ductility. Fine precipitates of (Fe,Cr)/sub 2/P are uniformly dispersed in the grains and coarse (Fe,Cr)/sub 2/P also precipitates on the grain boundary during creep. Grain boundary migration occurs extensively and few wedge type cracks are observed in the P containing steels. It is concluded that, from the viewpoint of increasing creep rupture ductility, nitrogen is much more effective than carbon and phosphorus is also beneficial. (author).

  10. New Assessment Method of Initial Fatigue Quality and Crack Growth Rate%原始疲劳质量评定和裂纹扩展方法研究

    Institute of Scientific and Technical Information of China (English)

    杨谋存; 聂宏

    2011-01-01

    How to assess initial fatigue quality and crack growth rate rapidly and economically is the key of durability investigation. At present, experimentation is used to assess durability, which is very costly and time-consuming. Performance degradation curve includes a lot of information about fatigue failure. Based on the tests for specimens with one rivet hole respectirely, a new method of determining initial fatigue quality and crack growth rate with performance degradation curves of specimens are presented in the paper. According to the test results and theoretical derivation, the relationship of crack length with loading cycle is established. Then, the equivalent initial flaw size ( E1FS) values are calculated and fatigue crack growth rates are estimated by using exponential fitting technique. The applicability and validity of the method are verified with theoretical computation of fracture limit finally.%在对带有一个铆接孔的试件进行试验研究的基础上,利用性能退化失效曲线,提出了一种新的初始疲劳质量和裂纹扩展速率的确定方法.根据试验结果和理论推导,建立了裂纹扩展长度与加载循环次数的函数关系.在此基础上,估算了EIFS值,并用指数函数拟合方法估计了疲劳裂纹扩展速率.最后通过对临界裂纹尺寸的理论计算验证了新方法的可行性和有效性.

  11. Relationships between microstructure and mechanical properties in ductile cast irons: a review; Relaciones entre la microestructura y las propiedades mecanicas en fundiciones nodulares: revison bibliografica

    Energy Technology Data Exchange (ETDEWEB)

    Castillo, R.; Bermont, V. [Universidad de La Serena. La Serena. Chile (Chile); Martinez, V. [Universidad de Santiago. Santiago Chile (Chile)

    1999-07-01

    The progress achieved in the understanding of the relationships between the microstructure and the mechanical properties of ductile cast iron is reviewed. It is also described the applications of heat treatment of austempered to ductile irons (ADI), which have allowed to improve substantially the mechanical properties of these materials. It is proposed a research program to obtain the crack growth resistance under corrosive atmospheres and to model the mechanical properties. (Author) 83 refs.

  12. Micromechanics based simulation of ductile fracture in structural steels

    Science.gov (United States)

    Yellavajjala, Ravi Kiran

    The broader aim of this research is to develop fundamental understanding of ductile fracture process in structural steels, propose robust computational models to quantify the associated damage, and provide numerical tools to simplify the implementation of these computational models into general finite element framework. Mechanical testing on different geometries of test specimens made of ASTM A992 steels is conducted to experimentally characterize the ductile fracture at different stress states under monotonic and ultra-low cycle fatigue (ULCF) loading. Scanning electron microscopy studies of the fractured surfaces is conducted to decipher the underlying microscopic damage mechanisms that cause fracture in ASTM A992 steels. Detailed micromechanical analyses for monotonic and cyclic loading are conducted to understand the influence of stress triaxiality and Lode parameter on the void growth phase of ductile fracture. Based on monotonic analyses, an uncoupled micromechanical void growth model is proposed to predict ductile fracture. This model is then incorporated in to finite element program as a weakly coupled model to simulate the loss of load carrying capacity in the post microvoid coalescence regime for high triaxialities. Based on the cyclic analyses, an uncoupled micromechanics based cyclic void growth model is developed to predict the ULCF life of ASTM A992 steels subjected to high stress triaxialities. Furthermore, a computational fracture locus for ASTM A992 steels is developed and incorporated in to finite element program as an uncoupled ductile fracture model. This model can be used to predict the ductile fracture initiation under monotonic loading in a wide range of triaxiality and Lode parameters. Finally, a coupled microvoid elongation and dilation based continuum damage model is proposed, implemented, calibrated and validated. This model is capable of simulating the local softening caused by the various phases of ductile fracture process under

  13. Strength of Cracked Reinforced Concrete Disks

    DEFF Research Database (Denmark)

    Hoang, Cao Linh; Nielsen, Mogens Peter

    1999-01-01

    The paper deals with models, based on the theory of plasticity, to be used in strength assessments of reinforced concrete disks suffering from different kinds of cracking. Based on the assumption that the sliding strength of concrete is reduced in sections where cracks are located, solutions...... for the shear strength of disks with initial cracks and disks suffering from isotropic cracking are presented. Furthermore, in the case of isotropicly cracked disks subjected to arbitrary in-plane loading, a general yield condition is derived....

  14. CRACK REASON ANALYSIS OF DAMAGED CARBONITRIDED PART

    Directory of Open Access Journals (Sweden)

    Karin Kocúrová

    2010-03-01

    Full Text Available The article deals with the analysis of a damaged part, which was designed for use in a mechanical clutch of a car. The crack in the part was found during the production inspection. The aim of metallographic and fractography analyses of the fracture surfaces was to discover the reasons for the crack. The reason for creating the crack was the formation of smaller cracks in the production during pressing process of the semiproduct. These cracks even grew after the following thermochemical treatment. The fracture was initiated during the straightening process of quenched part.

  15. Fatigue Crack Topography.

    Science.gov (United States)

    1984-01-01

    evaluating ciack initiation time and crack propagation, prgram I was used for performing the major fatigue test with the aircraft structure. In...advantage to begin with the end of the fracture, this is especially so in the case of the quantitative evaluation of striations. The overload fracture...Select the Measuring Line for Quantitative Evaluation Actually, the fatigue fracture should be inspected completely from the point of origin to the

  16. Statistics of ductile fracture surfaces: the effect of material parameters

    DEFF Research Database (Denmark)

    Ponson, Laurent; Cao, Yuanyuan; Bouchaud, Elisabeth

    2013-01-01

    The effect of material parameters on the statistics of fracture surfaces is analyzed under small scale yielding conditions. Three dimensional calculations of ductile crack growth under mode I plane strain, small scale yielding conditions are carried out using an elastic-viscoplastic constitutive...... distributed. The three dimensional analysis permits modeling of a three dimensional material microstructure and of the resulting three dimensional stress and deformation states that develop in the fracture process region. Material parameters characterizing void nucleation are varied and the statistics...... of the resulting fracture surfaces is investigated. All the fracture surfaces are found to be self-affine over a size range of about two orders of magnitude with a very similar roughness exponent of 0.56 ± 0.03. In contrast, the full statistics of the fracture surfaces is found to be more sensitive to the material...

  17. Dry sliding wear of Ni alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    E. Akbarzadeh Chiniforush

    2016-09-01

    Full Text Available Measurements of dry sliding wear are presented for ductile irons with composition Fe-3.56C-2.67Si-0.25Mo-0.5Cu and Ni contents of 0.8 and 1.5 in wt.% with applied loads of 50, 100 and 150 N for austempering temperatures of 270, 320, and 370 °C after austenitizing at 870 °C for 120 min. The mechanical property measurements show that the grades of the ASTM 897M: 1990 Standard can be satisfied for the selected austempering conditions. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Observations indicate that wear is due to subsurface fatigue with cracks nucleated at deformed graphite nodules.

  18. Investigation on Ductile Property of CePO4 Ceramic

    Institute of Scientific and Technical Information of China (English)

    王丽娟; 刘家臣; 王凯利; 霍伟荣; 高海

    2003-01-01

    Average grain size of chemicalty synthesized CePO4 powder increases with incre asing calcining temperature. The strength 184 Mpa and toughness 4.8 Mpa*m1/ 2 were achieved when the green compacts were sintered at 1500 ℃ for 2 h in air . They show that stepped or multilayered fracture occurs within CePO4 granules. CePO4 ceramic could be cut, drilled or turned easily using conventional metal-machining tools. Continuous machining debris was observed on turned surface. Indentation pressure stress-strain curve showes extensive nonlinear behavior, and a series of microcracks which crack cross and occur along the extrusion stre ss direction were observed on extruded surface, indicating single-phase CePO4 ceramic is "ductile". Based on the fracture analyses in cross-section surface, the ductility of CePO4 ceramic is considered to be associated with the cleavage of multilayered CePO4 grains and the fragment resetting to adapt to stress.

  19. Corrosion and Cracking of Reinforced Concrete

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of the deterioration of reinforced concrete has in recent years changed from being a deterministic modelling based on experience to be stochastic modelling based on sound and consistent physical, chemical and mechanical principles. In this paper is presented a brief review of modern mod...... for time to initial corrosion, time to initial cracking, and time to a given crack width may be obtained....

  20. A procedure for safety assessment of components with cracks - Handbook. 3rd revised edition

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, P.; Bergman, M.; Brickstad, B.; Dahlberg, L.; Nilsson, F.; Sattari-Far, I. [SAQ Kontroll AB, Stockholm (Sweden)

    1999-12-01

    In this handbook a procedure is described which can be used both for assessment of detected cracks or crack-like defects and for defect tolerance analysis. The procedure can be used to calculate possible crack growth due to fatigue or stress corrosion and to calculate the reserve margin for failure due to fracture and plastic collapse. For ductile materials, the procedure gives the reserve margin for initiation of stable crack growth. Thus, an extra reserve margin, unknown to size, exists for failure in components made of ductile materials. The procedure was developed for operative use with the following objectives in mind: a) The procedure should be able to handle both linear and non-linear problems without any a priori division. b) The procedure shall ensure uniqueness of the safety assessment. c) The procedure should be well defined and easy to use. d) The conservatism of the procedure should be well validated. e) The handbook, that documents the procedure, should be so complete that for most assessments, access to any other fracture mechanics literature should not be necessary. The method utilized in the procedure is based on the R6-method developed at Nuclear Electric plc. The basic assumption is that fracture initiated by a crack can be described by the variables K{sub r} and L{sub r}. K{sub r} is the ratio between the stress intensity factor and the fracture toughness of the material. L{sub r} is the ratio between applied load and the plastic limit load of the structure. The pair of calculated values of these variables is plotted in a diagram. If the point is situated within the noncritical region, fracture is assumed not to occur. If the point is situated outside the region, crack growth and fracture may occur. The method can in principal be used for all metallic materials. It is, however, more extensively verified for steel alloys only. The method is not intended for use in temperature regions where creep deformation is of importance. To fulfil the above

  1. Erosion charcteristics of ductile iron with various matrix structures

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Kazumichi (Oita National Coll. of Technology (Japan)); Noguchi, Toru (Faculty of Engineering, Hokkaido Univ., Sapporo (Japan))

    1994-08-01

    Erosive wear tests were performed on austempered ductile iron (ADI), ferritic ductile iron (FDI) and pearlitic ductile iron (PDI) using a shot blast machine. Erosion damage was measured by the removed material volume at impact angles between 10 and 90 . The surface metal flow in vertical sections was also observed. The mechanism of erosive wear, the effect of impact angles, and differences in wear features of specimens were discussed. Experiment showed that, after an initial stage, the eroded volume increases almost linearly with blasting time in ADI, FDI and PDI. The erosion rate for ADI is about 1/10-1/25 of that for FDI and PDI. The surface hardness of eroded ADI specimens increased from the initial HV350 to HV700 after 600 s of blasting. The amount of retained austenite was measured as about 40% before the test, but decreased to about 3-5% by transformation of austenite to martensite, hardening the surface and lowering the erosion rate. It was shown that ADI has excellent erosion resistance and it is expected to find wide applications as a wear-resistant material. (orig.)

  2. Initiation and growth of thermal fatigue crack networks in an AISI 304 L type austenitic stainless steel (X2 CrNi18-09); Amorcage et propagation de reseaux de fissures de fatigue thermique dans un acier inoxydable austenitique de type X2 CrNi18-09 (AISI 304 L)

    Energy Technology Data Exchange (ETDEWEB)

    Maillot, V

    2004-07-01

    We studied the behaviour of a 304 L type austenitic stainless steel submitted to thermal fatigue. Using the SPLASH equipment of CEA/SRMA we tested parallelepipedal specimens on two sides: the specimens are continuously heated by Joule effect, while two opposites faces are cyclically. cooled by a mixed spray of distilled water and compressed air. This device allows the reproduction and the study of crack networks similar to those observed in nuclear power plants, on the inner side of circuits fatigued by mixed pressurized water flows at different temperatures. The crack initiation and the network constitution at the surface were observed under different thermal conditions (Tmax = 320 deg C, {delta}T between 125 and 200 deg C). The experiment produced a stress gradient in the specimen, and due to this gradient, the in-depth growth of the cracks finally stopped. The obtained crack networks were studied quantitatively by image analysis, and different parameters were studied: at the surface during the cycling, and post mortem by step-by-step layer removal by grinding. The maximal depth obtained experimentally, 2.5 mm, is relatively coherent with the finite element modelling of the SPLASH test, in which compressive stresses appear at a depth of 2 mm. Some of the crack networks obtained by thermal fatigue were also tested in isothermal fatigue crack growth under 4-point bending, at imposed load. The mechanisms of the crack selection, and the appearance of the dominating crack are described. Compared to the propagation of a single crack, the crack networks delay the propagation, depending on the severity of the crack competition for domination. The dominating crack can be at the network periphery, in that case it is not as shielded by its neighbours as a crack located in the center of the network. It can also be a straight crack surrounded by more sinuous neighbours. Indeed, on sinuous cracks, the loading is not the same all along the crack path, leading to some

  3. A variational void coalescence model for ductile metals

    KAUST Repository

    Siddiq, Amir

    2011-08-17

    We present a variational void coalescence model that includes all the essential ingredients of failure in ductile porous metals. The model is an extension of the variational void growth model by Weinberg et al. (Comput Mech 37:142-152, 2006). The extended model contains all the deformation phases in ductile porous materials, i.e. elastic deformation, plastic deformation including deviatoric and volumetric (void growth) plasticity followed by damage initiation and evolution due to void coalescence. Parametric studies have been performed to assess the model\\'s dependence on the different input parameters. The model is then validated against uniaxial loading experiments for different materials. We finally show the model\\'s ability to predict the damage mechanisms and fracture surface profile of a notched round bar under tension as observed in experiments. © Springer-Verlag 2011.

  4. Effect of interstitial content on high- temperature fatigue crack propagation and low- cycle fatigue of alloy 720

    Science.gov (United States)

    Bashir, S.; Thomas, M. C.

    1993-08-01

    Alloy 720 is a high-strength cast and wrought turbine disc alloy currently in use for temperatures up to about 650 °C in Allison’s T800, T406, GMA 2100, and GMA 3007 engines. In the original composition in-tended for use as turbine blades, large carbide and boride stringers formed and acted as preferred crack initiators. Stringering was attributed to relatively higher boron and carbon levels. These interstitials are known to affect creep and ductility of superalloys, but the effects on low-cycle fatigue and fatigue crack propagation have not been studied. Recent emphasis on the total life approach in the design of turbine discs necessitates better understanding of the interactive fatigue crack propagation and low-cycle fatigue behavior at high temperatures. The objective of this study was to improve the damage tolerance of Alloy 720 by systematically modifying boron and carbon levels in the master melt, without altering the low-cy-cle fatigue and strength characteristics of the original composition. Improvement in strain-controlled low-cycle fatigue life was achieved by fragmenting the continuous stringers via composition modifica-tion. The fatigue crack propagation rate was reduced by a concurrent reduction of both carbon and bo-ron levels to optimally low levels at which the frequency of brittle second phases was minimal. The changes in composition have been incorporated for production disc forgings.

  5. "Work-Hardenable" ductile bulk metallic glass.

    Science.gov (United States)

    Das, Jayanta; Tang, Mei Bo; Kim, Ki Buem; Theissmann, Ralf; Baier, Falko; Wang, Wei Hua; Eckert, Jürgen

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (< 1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive "work hardening" and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The "work-hardening" capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  6. Properties investigation of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Sudhanshu Detwal

    2016-03-01

    Full Text Available This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI. The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such variable heat treatments were compared. The austempering temperature and time were found to be decisive parameters in obtaining a desired ADI microstructure.

  7. Thin wall ductile and austempered iron castings

    OpenAIRE

    E. Fraś; M. Górny

    2010-01-01

    It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns). Thin wall ductile iron castings can be lighter (380 g) than their substitutes made of aluminium alloys (580g). The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dil...

  8. Crack path in aeronautical titanium alloy under ultrasonic torsion loading

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2016-01-01

    Full Text Available This paper discusses features of fatigue crack initiation and growth in aeronautical VT3-1 titanium alloy under pure torsion loading in gigacycle regime. Two materials: extruded and forged VT3-1 titanium alloys were studied. Torsion fatigue tests were performed up to fatigue life of 109 cycles. The results of the torsion tests were compared with previously obtained results under fully reversed axial loading on the same alloys. It has been shown that independently on production process as surface as well subsurface crack initiation may appear under ultrasonic torsion loading despite the maximum stress amplitude located at the specimen surface. In the case of surface crack initiation, a scenario of crack initiation and growth is similar to HCF regime except an additional possibility for internal crack branching. In the case of subsurface crack, the initiation site is located below the specimen surface (about 200 μm and is not clearly related to any material flaw. Internal crack initiation is produced by shear stress in maximum shear plane and early crack growth is in Mode II. Crack branching is limited in the case of internal crack initiation compared to surface one. A typical ‘fish-eye’ crack can be observed at the torsion fracture surface, but mechanism of crack initiation seems not to be the same than under axial fatigue loading.

  9. 氧化对WCp/钢基表层复合材料热裂纹萌生扩展的影响%Effects of Oxidation on Initiation and Propagation of Thermal Crack for WCp/Steel Matrix Surface Composite

    Institute of Scientific and Technical Information of China (English)

    黄汝清; 隋育栋; 蒋业华; 李祖来; 山泉

    2012-01-01

    利用负压实型铸渗工艺,通过涂覆预制块法,成功地制备了以高铬钢为基材,WC为增强颗粒的表层复合材料,通过氧化增重法、热震实验法及扫描电镜等分析测试方法重点研究了氧化对WC/钢基表层复合材料热裂纹萌生及扩展的影响.研究结果表明:WC颗粒在高于600℃时,会氧化成为结构疏松的WO3,并且随着温度的升高,氧化反应的速度加快,而WC的氧化,对热疲劳裂纹的萌生和扩展产生重要的影响.在500℃以上的空气环境中,复合材料基体会在裂纹源的尖端处形成氧化物.结合环境中的氧对裂纹扩展影响的分析可知,生成的氧化物为裂纹的扩展提供了途径,并且使复合材料极易在热应力的作用下导致开裂.%With casting-infiltration method, WC particles reinforced steel matrix surface-layer composites were successfully gained. The effects of oxidation on initiation and propagation of thermal fatigue crack for WC/steel matrix surface composite were tested by oxidation weight increase method, thermal shock experiment method, SEM and EDS. The results show that WC particles would become WO3 when the temperature was more than 600 ℃ . As the temperature increases, the oxidation reaction speeds. The oxidation of WC has great effects on initiation and propagation of thermal fatigue crack for WC/steel matrix surface composite. Composites matrix would form oxide at the point of crack source above 500 ℃ . Combined with the analysis of the effect of oxygen in the environment on crack propagation, we can conclude that oxide provides ways for the propagation of the crack, and the composite materials easily craze under the thermal stress.

  10. Online Bridge Crack Monitoring with Smart Film

    Directory of Open Access Journals (Sweden)

    Benniu Zhang

    2013-01-01

    Full Text Available Smart film crack monitoring method, which can be used for detecting initiation, length, width, shape, location, and propagation of cracks on real bridges, is proposed. Firstly, the fabrication of the smart film is developed. Then the feasibility of the method is analyzed and verified by the mechanical sensing character of the smart film under the two conditions of normal strain and crack initiation. Meanwhile, the coupling interference between parallel enameled wires of the smart film is discussed, and then low-frequency detecting signal and the custom communication protocol are used to decrease interference. On this basis, crack monitoring system with smart film is designed, where the collected crack data is sent to the remote monitoring center and the cracks are simulated and recurred. Finally, the monitoring system is applied to six bridges, and the effects are discussed.

  11. Crack Growth Modeling and Life Prediction of Pipeline Steels Exposed to Near-Neutral pH Environments: Dissolution Crack Growth and Occurrence of Crack Dormancy in Stage I

    Science.gov (United States)

    Zhao, Jiaxi; Chen, Weixing; Yu, Mengshan; Chevil, Karina; Eadie, Reg; Van Boven, Greg; Kania, Richard; Been, Jenny; Keane, Sean

    2017-04-01

    This investigation was initiated to provide governing equations for crack initiation, crack growth, and service life prediction of pipeline steels in near-neutral pH (NNpH) environments. This investigation has focused on the crack initiation and early-stage crack growth. The investigation considered a wide range of conditions that could lead to crack initiation, crack dormancy, and crack transition from a dormant state to active growth. It is concluded that premature rupture caused by stress cracking at a service life of about 20 to 30 years previously observed during field operation could take place only when the worst conditions responsible for crack initiation and growth have been realized concurrently at the site of rupture. This also explains the reason that over 95 pct of NNpH cracks remain harmless, while about 1 pct of them become a threat to the integrity of pipeline steels.

  12. Crack path and fracture surface modifications in cement composites

    Directory of Open Access Journals (Sweden)

    Sajjad Ahmad

    2015-10-01

    Full Text Available There is a tremendous increase in the use of high strength and high performance self-consolidating cementitious composites due to their superior workability and mechanical strengths. Cement composites are quasi-brittle in nature and possess extremely low tensile strength as compared to their compressive strength. Due to the low tensile strength capacity, cracks develop in cementitious composites due to the drying shrinkage, plastic settlements and/or stress concentrations (due to external restrains and/or applied stresses etc. These cracks developed at the nanoscale may grow rapidly due to the applied stresses and join together to form micro and macro cracks. The growth of cracks from nanoscale to micro and macro scale is very rapid and may lead to sudden failure of the cement composites. The present paper reports the modifications in the crack growth pattern of the high performance cement composites to achieve enhanced ductility and toughness. The objective was accomplished by the incorporation of the micro sized inert particulates in the cement composite matrix. The results indicate that the incorporation of micro sized inert particles acted as the obstacles in the growth of the cracks thus improving the ductility and the energy absorption capacity of the self-consolidating cementitious composites.

  13. Thin wall ductile and austempered iron castings

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2010-07-01

    Full Text Available It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns. Thin wall ductile iron castings can be lighter (380 g than their substitutes made of aluminium alloys (580g. The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dilatometic studies. It has been shown that in thin wall ductile iron castings austenitising at 880 oC for 20 minutes is adequate to obtain the austenite matrix at the end of the first stage of austempering heat treatment cycle.

  14. Thin Wall Austempered Ductile Iron (TWADI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-07-01

    Full Text Available In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of austenitizing at 880 oC followed by holding at 400 oC for 5 minutes causes ausferrite matrix in 2 mm wall thickness castings, while casting with thicker wall thickness remain untransformed and martensite is still present in a matrix. Finally there are shown that thin wall ductile iron is an excellent base material for austempering heat treatments. As a result high mechanical properties received in thin wall plates made of austempered ductile iron.

  15. Hot ductility of continuously cast structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Pytel, S.M. [Materials Science and Technology Institute, Cracow University of Technology, Cracow (Poland)

    1995-12-31

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author). 7 refs, 5 refs, 4 tabs.

  16. 46 CFR 56.60-15 - Ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Ductile iron. 56.60-15 Section 56.60-15 Shipping COAST... Materials § 56.60-15 Ductile iron. (a) Ductile cast iron components made of material conforming to ASTM A... (incorporated by reference; see 46 CFR 56.01-2). (b) Ductile iron castings conforming to ASTM A...

  17. 49 CFR 192.277 - Ductile iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Ductile iron pipe. 192.277 Section 192.277 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Ductile iron pipe. (a) Ductile iron pipe may not be joined by threaded joints. (b) Ductile iron pipe may...

  18. A review of the creep ductility of copper for nuclear waste canister application

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Kjell

    2012-11-01

    Background: The Swedish Radiation Safety Authority (SSM) reviews the Swedish Nuclear Fuel Company's (SKB) applications under the Act on Nuclear Activities (SFS 1984:3) for the construction and operation of a repository for spent nuclear fuel and for an encapsulation facility. As part of the review, SSM commissions consultants to carry out work in order to obtain information on specific issues. The results from the consultants' tasks are reported in SSM's Technical Note series. Objectives of the project: This project is part of SSM:s review of SKB:s license application for final disposal of spent nuclear fuel. The assignment concerns review of creep mechanisms for copper material used as a corrosion barrier in canisters for nal disposal of nuclear fuel in Sweden. Summary by the author: SKB has presented insufficient evidence to justify their position that the OFP copper has an adequate creep ductility during long term storage. Their large body of experiments only serves to prove that the creep ductility is sufficient for much shorter time spans than the intended storage times. There is a clear need for a credible theory of creep brittleness of OFP copper which will permit extrapolations to long term storage. The theory presented by SKB does not in its present state permit credible extrapolations. Alternatively SKB needs to find an explanation to the effect of phosphorus on the creep ductility and that it ensures the absence of creep brittleness in OFP copper. It is interesting to note that SKB has presented experimental evidence that intergranular cracks can form in OFP material tested in cracked specimens. Perhaps it is possible to more systematically study formation and growth of intergranular cracks in specimens of OFP copper with cracks.

  19. Analysis of crack initiation in the vicinity of an interface in brittle materials. Applications to ceramic matrix composites and nuclear fuels; Analyse de la fissuration au voisinage d'une interface dans les materiaux fragiles. Applications aux composites a matrice ceramique et aux combustibles nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Poitou, B

    2007-11-15

    In this study, criterions are proposed to describe crack initiation in the vicinity of an interface in brittle bi-materials. The purpose is to provide a guide for the elaboration of ceramic multi-layer structures being able to develop damage tolerance by promoting crack deflection along interfaces. Several cracking mechanisms are analyzed, like the competition between the deflection of a primary crack along the interface or its penetration in the second layer. This work is first completed in a general case and is then used to describe the crack deviation at the interface in ceramic matrix composites and nuclear fuels. In this last part, experimental tests are carried out to determine the material fracture properties needed to the deflection criteria. An optimization of the fuel coating can be proposed in order to increase its toughness. (author)

  20. Limits to ductility set by plastic flow localization

    Energy Technology Data Exchange (ETDEWEB)

    Needleman, A; Rice, J R

    1977-11-01

    The theory of strain localization is reviewed with reference both to local necking in sheet metal forming processes and to more general three dimensional shear band localizations that sometimes mark the onset of ductile rupture. Both bifurcation behavior and the growth of initial imperfections are considered. In addition to analyses based on classical Mises-like constitutive laws, approaches to localization based on constitutive models that may more accurately model processes of slip and progressive rupturing on the microscale in structural alloys are discussed. Among these non-classical constitutive features are the destabilizing roles of yield surface vertices and of non-normality effects, arising, for example, from slight pressure sensitivity of yield. Analyses based on a constitutive model of a progressively cavitating dilational plastic material which is intended to model the process of ductile void growth in metals are also discussed. A variety of numerical results are presented. In the context of the three dimensional theory of localization, it is shown that a simple vertex model predicts ratios of ductility in plane strain tension to ductility in axisymmetric tension qualitatively consistent with experiment, and the destabilizing influence of a hydrostatic stress dependent void nucleation criterion is illustrated. In the sheet necking context, and focussing on positive biaxial stretching, it is shown that forming limit curves based on a simple vertex model and those based on a simple void growth model are qualitatively in accord, although attributing instability to very different physical mechanisms. These forming limit curves are compared with those obtained from the Mises material model and employing various material and geometric imperfections.

  1. Role of pluronics on rheological, drying and crack initiation of 'suckable' gels of decontamination; Role des pluronics sur les proprietes rheologiques, de sechage et de fracturation des gels 'aspirables' de decontamination

    Energy Technology Data Exchange (ETDEWEB)

    Bousquet, C

    2007-12-15

    The aim of this work was to understand the role of an addition of pluronics on the rheological behaviour, the drying and the fracturing of 'suckable' gels used for nuclear decontamination. The system studied was an aqueous suspension of silica (100 g/L of Aerosil 380) in a strong acidic medium (HNO{sub 3}/H{sub 3}PO{sub 4} 1.5 mol/L/1.5 mol/L) in presence of pluronics. Pluronics are amphiphilic tri-blocks copolymers composed of ethylene poly-oxide blocks and of propylene poly-oxide. The first part of this study deals with the characterization of the rheological properties of the gels. From viscosity retaking measurements, flow rheo-grams analysis and the viscoelastic properties of the gels, have been determined an improvement of the rheological properties of the gels significant from the addition of 5 g/L of copolymer. In a second part, the determination of adsorption isotherms coupled to small angles neutrons diffusion measurements has revealed that copolymers are adsorbed flat on silica in bridging the aggregates between them and that the improvement of the rheological behaviour of the gels is due to the increase of the bonds density of the gelled lattice. Moreover, beyond 10 g/L, the adsorption saturation of copolymers at the surface of the silica prevents the bridging of the aggregates which induces the gel destabilization. The last part of this work deals with the characterization of characteristic values of drying and of crack initiation of gels. Then is revealed a relation between the drying kinetics and the formation of cracks in the gel layer. Moreover, the study of the evolution of stresses in the gel layer during time allows to reveal that the addition of pluronics to the formulation of gels allows to improve the gel resistance to the crack initiation and to the delamination. (O.M.)

  2. Recent development of ductile cast iron production technology in China

    OpenAIRE

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI) are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization) process, tundish cover ladle nodularizing proc...

  3. Detection of Cracking Levels in Brittle Rocks by Parametric Analysis of the Acoustic Emission Signals

    Science.gov (United States)

    Moradian, Zabihallah; Einstein, Herbert H.; Ballivy, Gerard

    2016-03-01

    Determination of the cracking levels during the crack propagation is one of the key challenges in the field of fracture mechanics of rocks. Acoustic emission (AE) is a technique that has been used to detect cracks as they occur across the specimen. Parametric analysis of AE signals and correlating these parameters (e.g., hits and energy) to stress-strain plots of rocks let us detect cracking levels properly. The number of AE hits is related to the number of cracks, and the AE energy is related to magnitude of the cracking event. For a full understanding of the fracture process in brittle rocks, prismatic specimens of granite containing pre-existing flaws have been tested in uniaxial compression tests, and their cracking process was monitored with both AE and high-speed video imaging. In this paper, the characteristics of the AE parameters and the evolution of cracking sequences are analyzed for every cracking level. Based on micro- and macro-crack damage, a classification of cracking levels is introduced. This classification contains eight stages (1) crack closure, (2) linear elastic deformation, (3) micro-crack initiation (white patch initiation), (4) micro-crack growth (stable crack growth), (5) micro-crack coalescence (macro-crack initiation), (6) macro-crack growth (unstable crack growth), (7) macro-crack coalescence and (8) failure.

  4. DBEM crack propagation for nonlinear fracture problems

    Directory of Open Access Journals (Sweden)

    R. Citarella

    2015-10-01

    Full Text Available A three-dimensional crack propagation simulation is performed by the Dual Boundary Element Method (DBEM. The Stress Intensity Factors (SIFs along the front of a semi elliptical crack, initiated from the external surface of a hollow axle, are calculated for bending and press fit loading separately and for a combination of them. In correspondence of the latter loading condition, a crack propagation is also simulated, with the crack growth rates calculated using the NASGRO3 formula, calibrated for the material under analysis (steel ASTM A469. The J-integral and COD approaches are selected for SIFs calculation in DBEM environment, where the crack path is assessed by the minimum strain energy density criterion (MSED. In correspondence of the initial crack scenario, SIFs along the crack front are also calculated by the Finite Element (FE code ZENCRACK, using COD, in order to provide, by a cross comparison with DBEM, an assessment on the level of accuracy obtained. Due to the symmetry of the bending problem a pure mode I crack propagation is realised with no kinking of the propagating crack whereas for press fit loading the crack propagation becomes mixed mode. The crack growth analysis is nonlinear because of normal gap elements used to model the press fit condition with added friction, and is developed in an iterative-incremental procedure. From the analysis of the SIFs results related to the initial cracked configuration, it is possible to assess the impact of the press fit condition when superimposed to the bending load case.

  5. A Parametric Study of Crack Propagation During Sonic IR Inspection

    Science.gov (United States)

    Chen, J. C.; Kephart, J.; Riddell, W. T.

    2006-03-01

    We have developed an experiment to study the propagation of synthetic cracks under various controlled conditions during sonic IR inspection. The experiment provides for good repeatability in testing. The parameters of interest include the initial crack length, load history (stress intensity and load ratio) during crack generation, geometry of the crack, material, and also the various conditions involving the ultrasonic source. In general, we find that under typical sonic IR inspection conditions, the initial crack will propagate when subjected to sonic IR testing. The crack growth after each inspection event varies and exhibits a distribution in length of propagation. The results show that the average crack propagation decreases with increasing initial crack length and increasing stress intensity.

  6. Fatigue crack growth detect, assess, avoid

    CERN Document Server

    Richard, Hans Albert

    2016-01-01

    This book offers a concise introduction to fatigue crack growth, based on practical examples. It discusses the essential concepts of fracture mechanics, fatigue crack growth under constant and variable amplitude loading and the determination of the fracture-mechanical material parameters. The book also introduces the analytical and numerical simulation of fatigue crack growth as well as crack initiation. It concludes with a detailed description of several practical case studies and some exercises. The target group includes graduate students, researchers at universities and practicing engineers.

  7. A study of several factors governing the fatigue limits of austempered ductile cast iron with various microstructures

    Science.gov (United States)

    Kim, Jinhak; Kim, Sangtae; Kim, Mingun

    2000-06-01

    The effects the leading factors bearing on fatigue limits were investigated with three kinds of ductile iron specimens various microstructures. As a result of examination, the fatigue limits in relationship to hardness and tensile strength, the expected higher improvement for fatigue limits in the case of the high strength specimens that experienced austempering treatment are not observed in comparison with the specimens treated with stress relief treatment. The estimated maximum defect size is one of the important parameters in predicting and evaluating fatigue limits for three different heat-treated ductile cast irons. Also, a quantitative relationship can be established between the fatigue limit and maximum defect size. Moreover, it is possible to explain the difference in fatigue limits in the three ductile cast irons by application of the rates of non-propagating crack which connects the adjacent graphite nodules before it stops.

  8. Effect of Graphite Nodule Diameter on Water Embrittlement of Austempered Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    CAI Qi-zhou; WEI Bo-kang; TANAKA Yuichi

    2005-01-01

    Effects of graphite nodule diameter on the water embrittlement of austempered ductile iron (ADI) is studied. The water embrittlement mechanism is discussed. Due to water adhesion, local embrittlement occurs on the surface of ADI specimen, resulting in early fracture and significant reduction in tensile strength and elongation. The water embrittlement is the cracking of stress induced martensite formed during tensile deformation caused by hydrogen diffusion decomposed from water and as a result tensile strength and elongation of ADI are remarkably reduced. The segregation of alloying elements in ductile iron is weakened with decreasing nodule diameter, reducing the residual austenite in grain boundaries, then decreasing the amount of stress induced martensite during tensile plastic deformation and finally restraining ADI water embrittlement.

  9. Dynamic crack growth in a nonlocal progressively cavitating solid

    DEFF Research Database (Denmark)

    Needleman, A.; Tvergaard, Viggo

    1998-01-01

    Dynamic crack growth is analyzed numerically using a nonlocal constitutive formulation for a porous ductile material. The delocalization relates to the void growth and coalescence mechanism and is incorporated in terms of an integral condition on the rate of increase of the void volume fraction....... The material is modeled as elastic-viscoplastic with the thermal softening due to adiabatic heating accounted for. Finite element computations are carried our for edge cracked specimens subject to tensile impact loading. Two values of the material characteristic length and two finite-element discretizations...... to increase and the crack speed to decrease with increasing values of the material characteristic length. The crack growth predictions using the nonlocal constitutive model exhibit less mesh sensitivity than the corresponding ones based on the local constitutive relation. However, for the largest value...

  10. The influence of chromium on mechanical properties of austempered ductile cast iron

    Science.gov (United States)

    Bartosiewicz, L.; Singh, I.; Alberts, F. A.; Krause, A. R.; Putatunda, S. K.

    1995-02-01

    An investigation was carried out to examine the influence of microstructure and chromium on the tensile properties and plane strain fracture toughness of austempered ductile cast iron (ADI). The investigation also examined the growth kinetics of ferrite in these alloys. Compact tension and round cylindrical tensile specimens were prepared from ductile cast iron with Cr as well as without Cr. These specimens were then given four different heat treatments to produce four different microstructures. Tensile tests and fracture toughness tests were carried out as per ASTM standards E-8 and E-399. The crack growth mechanism during fracture toughness tests was also determined. The test results indicate that yield strength, tensile strength, and fracture toughness of ADI increases with an increase in the volume fractions of ferrite, and the fracture toughness reaches a peak when the volume fractions of the ferrite are approximately 60% in these alloys. The Cr addition was found to reduce the fracture toughness of ADI at lower hardness levels (<40 HRC); at higher hardness levels (≥40 HRC), the effect of chromium on the fracture toughness was negligible. The crack growth mechanism was found to be a combination of quasi-cleavage and microvoid coalescences, and the crack trajectories connect the graphite nodules along the way.

  11. Relations between a micro-mechanical model and a damage model for ductile failure in shear

    DEFF Research Database (Denmark)

    Tvergaard, Viggo; Nielsen, Kim Lau

    2010-01-01

    Gurson type constitutive models that account for void growth to coalescence are not able to describe ductile fracture in simple shear, where there is no hydrostatic tension in the material. But recent micro-mechanical studies have shown that in shear the voids are flattened out to micro-cracks, w......Gurson type constitutive models that account for void growth to coalescence are not able to describe ductile fracture in simple shear, where there is no hydrostatic tension in the material. But recent micro-mechanical studies have shown that in shear the voids are flattened out to micro......-cracks, which rotate and elongate until interaction with neighbouring micro-cracks gives coalescence. Thus, the failure mechanism is very different from that under tensile loading. Also, the Gurson model has recently been extended to describe failure in shear, by adding a damage term to the expression...... for the growth of the void volume fraction, and it has been shown that this extended model can represent experimental observations. Here, numerical studies are carried out to compare predictions of the shear-extended Gurson model with the shear failures predicted by the micro-mechanical cell model. Both models...

  12. Crack shape developments and leak rates for circumferential complex-cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Brickstad, B.; Bergman, M. [SAQ Inspection Ltd., Stockholm (Sweden)

    1997-04-01

    A computerized procedure has been developed that predicts the growth of an initial circumferential surface crack through a pipe and further on to failure. The crack growth mechanism can either be fatigue or stress corrosion. Consideration is taken to complex crack shapes and for the through-wall cracks, crack opening areas and leak rates are also calculated. The procedure is based on a large number of three-dimensional finite element calculations of cracked pipes. The results from these calculations are stored in a database from which the PC-program, denoted LBBPIPE, reads all necessary information. In this paper, a sensitivity analysis is presented for cracked pipes subjected to both stress corrosion and vibration fatigue.

  13. Effect of rare earth cerium and impurity tin on the hot ductility of a Cr-Mo low alloy steel

    Institute of Scientific and Technical Information of China (English)

    宋申华; 徐野威; 陈贤淼; 姜雪

    2016-01-01

    The specimens of 1Cr-0.5Mo low alloy steel, undoped, Sn-doped and Ce+Sn-doped, were austenitized at 1300ºCand then cooled down to different temperatures in the range of 700–1050ºC, followed by tensile tests with the aid of a Gleeble machine. The reduction of area (RA) obtained from the test was employed to evaluate the hot ductility of the steel. The testedspecimens were char-acterized using different techniques. Minor Sn could considerably reduce the RA values of the steel in the whole temperature range, and the hot ductility curve could be widened and deepened. Nevertheless, minor Ce could improve the hot ductility of the Ce+Sn-doped steel by fully suppressing the Sn-induced hot ductility deterioration. FEGSTEM microanalysis showed that the Sn or Ce and Sn atoms segregated to austenite grain boundaries in the Sn-doped or Ce+Sn doped specimens. The detrimental effect of Sn on the hot ductility could be attributed mainly to the segregation of Sn as it could decrease the grain boundary cohesion andin turn enhancedthe grain boundary sliding and cracking. However, this detrimental effect of Sn could be counteracted by the segregation of Ce which could increase the grain boundary cohesion and in turn restrainedthe grain boundary sliding and cracking. Accordingly, a minor addition of rare earth Ce could be an effective method of suppressing the detrimental effectof impurity elements on the hot ductility of a Cr-Mo low alloy steel.

  14. Snow fracture: From micro-cracking to global failure

    Science.gov (United States)

    Capelli, Achille; Reiweger, Ingrid; Schweizer, Jürg

    2017-04-01

    Slab avalanches are caused by a crack forming and propagating in a weak layer within the snow cover, which eventually causes the detachment of the overlying cohesive slab. The gradual damage process leading to the nucleation of the initial failure is still not entirely understood. Therefore, we studied the damage process preceding snow failure by analyzing the acoustic emissions (AE) generated by bond failure or micro-cracking. The AE allow studying the ongoing progressive failure in a non-destructive way. We performed fully load-controlled failure experiments on snow samples presenting a weak layer and recorded the generated AE. The size and frequency of the generated AE increased before failure revealing an acceleration of the damage process with increased size and frequency of damage and/or microscopic cracks. The AE energy was power-law distributed and the exponent (b-value) decreased approaching failure. The waiting time followed an exponential distribution with increasing exponential coefficient λ before failure. The decrease of the b-value and the increase of λ correspond to a change in the event distribution statistics indicating a transition from homogeneously distributed uncorrelated damage producing mostly small AE to localized damage, which cause larger correlated events which leads to brittle failure. We observed brittle failure for the fast experiment and a more ductile behavior for the slow experiments. This rate dependence was reflected also in the AE signature. In the slow experiments the b value and λ were almost constant, and the energy rate increase was moderate indicating that the damage process was in a stable state - suggesting the damage and healing processes to be balanced. On a shorter time scale, however, the AE parameters varied indicating that the damage process was not steady but consisted of a sum of small bursts. We assume that the bursts may have been generated by cascades of correlated micro-cracks caused by localization of

  15. Multi-scale Tomographic Analysis of Ductile Fracture in Ultrahigh Strength Steels

    Science.gov (United States)

    Chan, Stephanie Christine

    Three-dimensional tomographic characterization and analysis tools were developed to address microstructural evolution governing toughness, shear instability resistance, and fatigue strength in high-performance steels for naval applications. A multi-scale approach aims to capture this on the sub-micron and millimeter length scales by employing a suite of sectioning, imaging, and analyzing techniques. On the sub-micron scale, serial sectioning by focused ion beam (FIB) milling and scanning electron microscopy (SEM) resolved secondary grain-refining dispersions, microvoids, and primary particles in a modified-4330 steel shear band. On the micron scale, crack tips in modified-4330 and BlastAlloy160 steels were serial sectioned by metallographic polishing and optical microscopy to offer a three-dimensional picture of the void nucleation, growth, and coalescence stages involved in ductile fracture. Quantitative comparisons of the process zone, crack advance, zig-zag wavelength, crack opening displacement, void number density, void growth ratios, critical strain, and inclusion statistics illustrate the superior toughness of BlastAlloy160 over modified-4330 steel. Synchrotron X-ray computed microtomography of BlastAlloy160 crack tips validated serial sectioning methods by showing good corroboration in quantitative parameters. Lastly, three-dimensional reconstructions of fatigue nucleants in the form of non-metallic inclusion clusters and a sharp FIB-milled groove offer insight into early fatigue failure and fatigue crack microstructure interaction. The qualitative and quantitative information collected from the plethora of data will provide ample input and experimental basis for simulations and models of ductile fracture, toughness, and fatigue damage. Predictive modeling of failure is further possible because of three-dimensional characterization.

  16. Effect of Nanostructure Changes on Stress Corrosion Cracking of Proton Irradiated Nuclear Energy Structural Materials

    Directory of Open Access Journals (Sweden)

    M.N. Lunika

    2011-01-01

    Full Text Available Austenitic stainless alloys are used extensively as structural materials in the internal components of light water reactor (LWR pressure vessels because of their relatively high strength, ductility, and fracture toughness. Irradiation-assisted stress corrosion cracking (IASCC is main degradation process that affects LWR internal components exposed to radiation. The existing data on proton irradiated austenitic alloys were reviewed to evaluate the effects of key parameters such as material composition, irradiation dose on IASCC susceptibility of these materials in LWR environments. The significance of deformation nanostructure and stacking fault energy (SFE changes in the material on IASCC susceptibility is also discussed. Results show that the IASCC susceptibility of the alloys increases with increasing irradiation dose and decreasing stacking fault energy. IASCC tends to initiate at locations where slip dislocation channels intersect grain boundaries. Localized deformation in the form of grain boundary sliding due to the interaction of slip channels and grain boundaries is likely the primary cause of the observed cracking initiation. It may play a key role in the underlying mechanism of IASCC in light water reactor core components.

  17. HYDROTHERMAL CRACKING OF RESIDUAL OILS

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The hydrothermal cracking of heavy oils, such as Canadian oil sand bitumen and Arabian heavy vacuum residue, as well as their model compound were performed over sulfided Ni/Al2O3 and NiMo/Al2O3 catalysts under 663~703 K and 6.0~8.0 MPa of hydrogen pressure in a batch autoclave reactor. According to the reaction mechanism of hydrothermal cracking, a small amount of free redical initiators, such as di-tert-peroxide, sulfur, etc., was added into the feed to generate free redicals at lower temperature, and obviously showed promotional effect on the conversion of hydrocarbons. The reaction mechanisms of hydrothermal cracking as well as the enhancing effect of initiators were studied by a probe reaction with 1-phenyldodecane as a model compound. The hydrothermal cracking of hydrocarbon proceeded via free redical mechanism and hydrogenating quench. The initiators might easily generate free redicals under reaction temperature, these redicals might abstract H from hydrocarbon molecule and reasonably initiate the chain reactions, therefore, promote the conversion of hydrocarbon even at lower reaction temperature.

  18. Evaluation of a Small-Crack Monitoring System

    Science.gov (United States)

    Newman, John A.; Johnston, William M.

    2010-01-01

    A new system has been developed to obtain fatigue crack growth rate data from a series of images acquired during fatigue testing of specimens containing small surface cracks that initiate at highly-polished notches. The primary benefit associated with replica-based crack growth rate data methods is preserving a record of the crack configuration during the life of the specimen. Additionally, this system has the benefits of both reducing time and labor, and not requiring introduction of surface replica media into the crack. Fatigue crack growth rate data obtained using this new system are found to be in good agreement with similar results obtained from surface replicas.

  19. Ductile extension of a lenticular bubble under high-energy ion bombardment with relation to blistering and flaking

    Science.gov (United States)

    Kamada, K.; Higashida, Y.

    1981-09-01

    A theory is given which is based on a model of the ductile extension of a crack in a material and is capable of explaining the whole process of surface exfoliation phenomena under high-energy ion bombardment, including both blistering and flaking, on the same ground, starting from a very small nucleus of a lenticular bubbble. Further, the distinction between blistering and flaking is clarified, and the relation of the exfoliation phenomeon with local swelling due to bubble formation is presented.

  20. Prediction of non-brittle fracture in the welded joint of C-Mn steel in the brittle-ductile transition domain; Prediction de la non-rupture fragile dans un joint soude en acier C-Mn dans le domaine de la transition fragile/ductile

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Thai Ha

    2009-11-15

    This work concerns the nuclear safety, specifically the secondary circuit integrity of pressurized water reactors (PWR). The problem is that of the fracture of a thin tubular structure in ferritic steel with many welded joints. The ferritic steel and weld present a brittle/ductile tenacity transition. Moreover, the welds present geometry propitious to the appearance of fatigue cracks, due to vibrations and expansions. These cracks may cause the complete fracture of the structure. The objectives of this work are to establish a criterion of non-fracture by cleavage of thin welded structures in ferritic steel, applicable to actual structures. Therefore, the present study focuses on the fracture behaviour of welded thin structures in brittle/ductile transition. It aims at developing the threshold stress model initially proposed by Chapuliot, to predict the non-brittle-fracture of this welded structure. The model is identified for the welded joint in C-Mn steel for nuclear construction, specifically in the upper part of the transition. A threshold stress, below which the cleavage cannot take place, is identified using tensile tests at low temperature on axis-symmetrical notched specimens taken in welded joint. This threshold stress is used to define the threshold volume where the maximum principal stress exceeds the threshold stress during the test. The analysis by SEM of specimen fracture surfaces shows that the gross solidification molten zone in the weld is the most likely to cleave. The relation between the brittle fracture probability and the threshold volume in the gross solidification molten zone is established via a sensitivity function, using multi-materials simulations. The model thus identified is tested for the prediction of non-brittle-fracture of SENT specimens taken in the welded joint and tested in tension. The results obtained are encouraging with regards to the transferability of the model to the actual structure. (author)

  1. The effects of steel fibre reinforced concrete on system ductility

    Directory of Open Access Journals (Sweden)

    Yilmaz, U. S.

    2007-03-01

    Full Text Available Steel fibre-reinforced concrete is being used extensively today in both field applications and experimental studies on concrete strength and ductility. The state of passive confinement generated by the fibre delays cracking and enhances ductility. The present paper reports on both experimental and analytical studies. In the former, a series of 16 steel-fibre reinforced concrete prismatic specimens were subjected to axial loads and the respective axial load-unit strain diagrams were subsequently plotted to determine the effect of steel fibres on reinforced concrete column ductility. Secondly, an analytical study was run to determine the additional ductility accruing to a frame system when steel fibres are included in the concrete. Analytical models were generated for 16 two-storey, single-span reinforced concrete frames. The columns in these frames were designed to the same characteristics as the specimens used in the experimental tests. Non-linear static (pushover analyses were performed for each frame to obtain load-displacement curves and determine the effect of steel fibres on reinforced concrete column ductility.El hormigón reforzado con fibra de acero se emplea actualmente tanto en obra como en los trabajos experimentales para estudiar la resistencia mecánica y ductilidad del hormigón. El estado de confinamiento pasivo producido por la fibra retrasa la fisuración y aumenta la ductilidad. El presente trabajo es de índole tanto experimental como analítica. En primer lugar, en la parte experimental se aplica una fuerza axial a 16 probetas prismáticas (160 x 160 x 840 mm de hormigón reforzado con fibra de acero para determinar su comportamiento, obteniéndose las curvas de fuerza axial-deformación unitaria correspondientes a partir de los resultados observados. A partir de una evaluación de dichos resultados experimentales, se determina el efecto que ejercen las fibras de acero sobre la ductilidad de las probetas de hormigón armado

  2. Recent development of ductile cast iron production technology in China

    Directory of Open Access Journals (Sweden)

    Cai Qizhou

    2008-05-01

    Full Text Available Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization process, tundish cover ladle nodularizing process, horizontal continuous casting, and EPC process (lost foam for ductile iron castings, etc., are summarized.

  3. Compression Stress Effect on Dislocations Movement and Crack propagation in Cubic Crystal

    OpenAIRE

    Suprijadi; Ely, Aprilia; Meiqorry, Yusfi

    2011-01-01

    Fracture material is seriously problem in daily life, and it has connection with mechanical properties itself. The mechanical properties is belief depend on dislocation movement and crack propagation in the crystal. Information about this is very important to characterize the material. In FCC crystal structure the competition between crack propagation and dislocation wake is very interesting, in a ductile material like copper (Cu) dislocation can be seen in room temperature, but in a brittle ...

  4. A 3D ductile constitutive mixed-mode model of cohesive elements for the finite element analysis of adhesive joints

    DEFF Research Database (Denmark)

    Anyfantis, Konstantinos; Tsouvalis, Nicholas G.

    2013-01-01

    criterion and damage propagation with the linear energetic fracture criterion. For verification and validation purposes of the proposed laws and mixed-mode model, steel adherends have been adhesively bonded with a structural ductile adhesive material in order to fabricate a series of single and double strap......In this paper, a new traction-separation law is developed that represents the constitutive relation of ductile adhesive materials in Modes I, II, and III. The proposed traction-separation laws model the elastic, plastic, and failure material response of a ductile adhesive layer. Initially...

  5. Crack spacing threshold of double cracks propagation for large-module rack

    Institute of Scientific and Technical Information of China (English)

    赵铁柱; 石端伟; 姚哲皓; 毛宏勇; 程术潇; 彭惠

    2015-01-01

    Large-module rack of the Three Gorges shiplift is manufactured by casting and machining, which is unable to avoid slag inclusions and surface cracks. To ensure its safety in the future service, studying on crack propagation rule and the residual life estimation method of large-module rack is of great significance. The possible crack distribution forms of the rack in the Three Gorges shiplift were studied. By applying moving load on the model in FRANC3D and ANSYS, quantitative analyses of interference effects on double cracks in both collinear and offset conditions were conducted. The variation rule of the stress intensity factor (SIF) influence factor,RK, of double collinear cracks changing with crack spacing ratio,RS, was researched. The horizontal and vertical crack spacing threshold of double cracks within the design life of the shiplift were obtained, which are 24 and 4 times as large as half of initial crack length,c0, respectively. The crack growth rates along the length and depth directions in the process of coalescence on double collinear cracks were also studied.

  6. Thin Wall Austempered Ductile Iron (TWADI)

    OpenAIRE

    M. Górny; E. Fraś

    2009-01-01

    In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm) after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of a...

  7. The Effects of Load Ratio on Threshold Fatigue Crack Growth of Aluminum Alloys

    OpenAIRE

    Newman, John Andrew

    2000-01-01

    The integrity of nearly all engineering structures are threatened by the presence of cracks. Structural failure occurs if a crack larger than a critical size exists. Although most well designed structures initially contain no critical cracks, subcritical cracks can grow to failure under fatigue loading, called fatigue crack growth (FCG). Because it is impossible or impractical to prevent subcritical crack growth in most applications, a damage tolerant design philosophy was developed for cr...

  8. Optimization of Preventive Grinding of Backup Roll against Contact Fatigue Cracking

    Institute of Scientific and Technical Information of China (English)

    DOU Peng; LI You-guo; LIANG Kai-ming; BAI Bing-zhe

    2005-01-01

    In order to optimize the current grinding procedure of the backup roll of 2050 continuously variable crown (CVC) mills, the behavior of rolling contact fatigue (RCF) cracking was investigated. Two RCF short cracks, including vertical short crack and ratcheting short crack initiated from ratcheting, were observed. The behavior of both RCF cracks was analyzed in detail. Then a modified grinding procedure was proposed according to the behavior of RCF cracks and the preventive grinding strategy.

  9. Investigation into initiation and propagation of cracks in the coated surfaces of spur gears with submodelling and irreversible cohesive-zone modelling techniques

    Directory of Open Access Journals (Sweden)

    Feng Jiling

    2016-01-01

    Full Text Available Spur gears are one of the commonly used transmission parts in industry, due to its simplicity in structures and low cost in manufacturing. Due to a performance requirement, a spur gear may be coated with a specific coating arrangement. Under working conditions, the coating on the teeth may be damaged due to contact fatigue, in the forms such as micro-pitting and/or delamination. The failure mechanism of the coated surface under the gearing contact loading has been investigated intensively through experiment. A comprehensive computational model, which could be used to investigate the propagation of cracks in the coated surfaces, is still lacking. In the research reported in this paper, several finite element modelling techniques, including that for submodelling and irreversible cohesive zone modelling (CZM, have been developed to investigate the failure mechanisms of the coated surfaces of gears under the gearing contact fatigue loading. These techniques not only allow the localized stresses distribution and deformation in the interested locations in the coating and the substrate to be investigated in detail but also enable visual observation on the development of fatigue damages in the coating.

  10. Analysis of nucleation modelling in ductile cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tutum, Cem Celal; Tiedje, Niels Skat;

    2012-01-01

    Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. The experimental part of this work deals with casting of ductile iron samples with two different inoculants in four different thicknesses. Chemical analysis...

  11. A characteristic of austenitic ductile iron

    Directory of Open Access Journals (Sweden)

    A. Tabor

    2007-04-01

    Full Text Available The article shows the results of investigations of the mechanical properties conducted on austenitic ductile iron with an addi-tion of 23-24% Ni. The examined mechanical properties included: tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and reduction of area (Z at reduced and low temperatures.

  12. Prediction of Ductile Fracture Surface Roughness Scaling

    DEFF Research Database (Denmark)

    Needleman, Alan; Tvergaard, Viggo; Bouchaud, Elisabeth

    2012-01-01

    Experimental observations have shown that the roughness of fracture surfaces exhibit certain characteristic scaling properties. Here, calculations are carried out to explore the extent to which a ductile damage/fracture constitutive relation can be used to model fracture surface roughness scaling....... The scaling properties of the predicted thickness average fracture surfaces are calculated and the results are discussed in light of experimental observations....

  13. Fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Texas A and M Univ., College Station, TX (United States). Dept. of Mechanical Engineering; Komatsu, S. [Kinki Univ., Higashihiroshima (Japan). Dept. of Mechanical Systems Engineering

    1995-12-01

    The effect of austenitizing temperature, austempering temperature and austempering time on the fracture toughness of austempered ductile iron have been presented and discussed in this paper. Statistical design of experiments with a 2{sup 3} matrix was used to determine the effect of the individual variables and their interactions. The desirable combination of the three variables is suggested based on the analysis.

  14. Some Mechanical Properties of Austempered Ductile Iron

    Science.gov (United States)

    Waanders, F. B.; Vorster, S. W.; Vorster, M. J.

    1998-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a "process window", on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Mössbauer spectra (CEMS) were measured, after heat treatment.

  15. Some mechanical properties of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.V. [Potchefstroom Univ. (South Africa). Dept. of Metall. Eng.

    1997-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a ``process window``, on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment. (orig.). 7 refs.

  16. Some Mechanical Properties of Austempered Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.J. [Potchefstroom University, Department of Metallurgical Engineering (South Africa)

    1998-12-15

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a 'process window', on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment.

  17. Modelling of ductile failure in metal forming

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, J.

    2009-01-01

    Damage and fracture are important criteria in the design of products and processes. Damage models can be used to predict ductile failure in metal forming processes. Nonlocal models avoid the mesh dependency problems of local damage models. A nonlocal damage model has been implemented in LSDYNA using

  18. From brittle to ductile fracture of bone

    Science.gov (United States)

    Peterlik, Herwig; Roschger, Paul; Klaushofer, Klaus; Fratzl, Peter

    2006-01-01

    Toughness is crucial to the structural function of bone. Usually, the toughness of a material is not just determined by its composition, but by the ability of its microstructure to dissipate deformation energy without propagation of the crack. Polymers are often able to dissipate energy by viscoplastic flow or the formation of non-connected microcracks. In ceramics, well-known toughening mechanisms are based on crack ligament bridging and crack deflection. Interestingly, all these phenomena were identified in bone, which is a composite of a fibrous polymer (collagen) and ceramic nanoparticles (carbonated hydroxyapatite). Here, we use controlled crack-extension experiments to explain the influence of fibre orientation on steering the various toughening mechanisms. We find that the fracture energy changes by two orders of magnitude depending on the collagen orientation, and the angle between collagen and crack propagation direction is decisive in switching between different toughening mechanisms.

  19. Characterization of mixed mode crack opening in concrete

    DEFF Research Database (Denmark)

    Jacobsen, Jonas Sejersbøl; Poulsen, Peter Noe; Olesen, John Forbes

    2012-01-01

    In real concrete structures cracks often open in mixed mode after their initiation. To capture the direct material behavior of a mixed mode crack opening a stiff biaxial testing machine, capable of imposing both normal and shear loads on a given crack area, has been applied. The opening and sliding...... components of the mixed mode displacement are measured using a custom made orthogonal gauge, and the measurements are used directly as the closed loop control signals. A double notch, concrete specimen is used for the crack investigation. The tests are divided into two steps, a pure Mode I opening step......, where a macro crack is initiated in the specimen followed by the mixed mode opening step. The high stiffness of the set-up together with the closed control loop ensures a stable crack initiation followed by a controllable mixed mode opening. The deep notches result in a plane crack, only influenced...

  20. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Science.gov (United States)

    Gulzar, A.; Akhter, J. I.; Ahmad, M.; Ali, G.; Mahmood, M.; Ajmal, M.

    2009-07-01

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe 3C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  1. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Gulzar, A. [Materials Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ali, G. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Mahmood, M. [Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences, Islamabad (Pakistan); Ajmal, M. [Department of Metallurgical and Materials Engineering, University of Engineering and Technology, Lahore (Pakistan)

    2009-07-30

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe{sub 3}C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  2. Parametric study of irradiation effects on the ductile damage and flow stress behavior in ferritic-martensitic steels

    Science.gov (United States)

    Chakraborty, Pritam; Biner, S. Bulent

    2015-10-01

    Ferritic-martensitic steels are currently being considered as structural materials in fusion and Gen-IV nuclear reactors. These materials are expected to experience high dose radiation, which can increase their ductile to brittle transition temperature and susceptibility to failure during operation. Hence, to estimate the safe operational life of the reactors, precise evaluation of the ductile to brittle transition temperatures of ferritic-martensitic steels is necessary. Owing to the scarcity of irradiated samples, particularly at high dose levels, micro-mechanistic models are being employed to predict the shifts in the ductile to brittle transition temperatures. These models consider the ductile damage evolution, in the form of nucleation, growth and coalescence of voids; and the brittle fracture, in the form of probabilistic cleavage initiation, to estimate the influence of irradiation on the ductile to brittle transition temperature. However, the assessment of irradiation dependent material parameters is challenging and influences the accuracy of these models. In the present study, the effects of irradiation on the overall flow stress and ductile damage behavior of two ferritic-martensitic steels is parametrically investigated. The results indicate that the ductile damage model parameters are mostly insensitive to irradiation levels at higher dose levels though the resulting flow stress behavior varies significantly.

  3. Hot-cracking studies of Inconel 718 weld- heat-affected zones

    Science.gov (United States)

    Thompson, E. G.

    1969-01-01

    Hot ductility tests, gas-tungsten-arc fillerless fusion tests, and circle patch-weld-restraint tests were conducted on Inconel 718 to better understand and correlate the weldability /resistance to hot cracking/ of the alloy. A correlation of the test results with composition, heat-treat condition, grain size, and microstructure was made.

  4. Crack barriers improve the mechanical and thermal properties of non-metallic sinter materials

    Science.gov (United States)

    Gruenthaler, K. H.; Heinrich, W.; Janes, S.; Nixdorf, J.

    1979-01-01

    Means of improving the tensile strength of ceramic composites by introducing ductile intermediate layers capable of absorbing the elastic energy at the rupture front are studied. Tests with an Al203 laminate with niobium inclusions showed that crack propagation could be successfully precluded by dissipation of the energy by deformation and/or delamination at the inclusion/matrix interface.

  5. ``Global and local approaches of fracture in the ductile to brittle regime of a low alloy steel``; ``Approches globale et locale de la rupture dans le domaine de transition fragile-ductile d`un acier faiblement allie``

    Energy Technology Data Exchange (ETDEWEB)

    Renevey, S

    1998-12-31

    The study is a contribution to the prediction of flow fracture toughness of low alloy steel and to a better knowledge of fracture behavior in the ductile to brittle transition region. Experiments were performed on a nozzle cut-off from a pressurized water reactor vessel made of steels A508C13 type steel. Axisymmetrical notched specimens were tested to study the fracture onset in a volume element while pre-cracked specimens were used to investigate cleavage fracture after stable crack growth. Systematic observations of fracture surfaces showed manganese sulfide inclusions (MnS) at cleavage sites or in the vicinity. The experimental results were used for modelling by the local approach to fracture. In a volume element the fracture is described by an original probabilistic model. This model is based on volume fraction distributions of MnS inclusions gathered in clusters and on the assumption of a competition without interaction between ductile and cleavage fracture modes. This model was applied to pre-cracked specimens (CT specimens). It is able to describe the scatter in the toughness after a small stable crack growth if a temperature effect on the cleavage stress is assumed. So, the modelling is able to give a lower bound of fracture toughness as a function of temperature. (author) 100 refs.

  6. Investigation on grain size effect in high strain rate ductility of 1100 pure aluminum

    Science.gov (United States)

    Bonora, N.; Bourne, N.; Ruggiero, A.; Iannitti, G.; Testa, G.

    2017-01-01

    The effect of the initial grain size on the material ductility at high strain rates in 1100 pure aluminum was investigated. Dynamic tensile extrusion (DTE) tests, at different impact velocities, were performed. Samples have been annealed at 350°C for different exposure times to induce grain growth. Extruded fragments were soft-recovered and the overall length of the extruded jets was used as a measure of material ductility at high strain rates. Numerical simulation of DTE test at different velocity was performed using the modified Rusinek-Klepaczko constitutive model. Results indicates that, as reported for pure copper, the overall ductility of the aluminum increases when grain size decreases. Numerical simulation results were in quite good agreement with experimental data.

  7. Standard test methods for bend testing of material for ductility

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen. 1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregu...

  8. Small fatigue cracks; Proceedings of the Second International Conference/Workshop, Santa Barbara, CA, Jan. 5-10, 1986

    Energy Technology Data Exchange (ETDEWEB)

    Ritchie, R.O.; Lankford, J.

    1986-01-01

    Topics discussed in this volume include crack initiation and stage I growth, microstructure effects, crack closure, environment effects, the role of notches, analytical modeling, fracture mechanics characterization, experimental techniques, and engineering applications. Papers are presented on fatigue crack initiation along slip bands, the effect of microplastic surface deformation on the growth of small cracks, short fatigue crack behavior in relation to three-dimensional aspects and the crack closure effect, the influence of crack depth on crack electrochemistry and fatigue crack growth, and nondamaging notches in fatigue. Consideration is also given to models of small fatigue cracks, short crack theory, assessment of the growth of small flaws from residual strength data, the relevance of short crack behavior to the integrity of major rotating aero engine components, and the relevance of short fatigue crack growth data to the durability and damage tolerance analyses of aircraft.

  9. Mechanical Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to characterize the strength and fracture response of nodular ductile iron (NDI) and its underlying ferritic matrix phase. Quasistatic and split Hopkinson pressure bar (SHPB) compression tests were performed on NDI and a model material for the NDI matrix phase (Fe-Si alloy). Smooth and notch round bar (NRB) samples were loaded in tension until fracture to determine strain-at-failure with varying stress triaxiality. Multiple tests were performed on each small and large smooth bar samples to obtain fracture statistics with sample size. Fracture statistics are important for initializing simulations of fragmentation events. Johnson-Cook strength models were developed for the NDI and the Fe-Si alloy. NDI strength model parameters are: A = 525 MPa, B = 650 MPa, n = 0.6, and C = 0.0205. The average SHPB experimental strain-rate of 2312/s was used for the reference strain-rate in this model. Fe-Si alloy strength model parameters are: A=560 MPa, B = 625 MPa, n = 0.5, and C = 0.02. The average SHPB experimental strain-rate of 2850/s was used for the reference strain-rate in this model. A Johnson-Cook failure model was developed for NDI with model parameters: D{sub 1} = 0.029, D{sub 2} = 0.44, D{sub 3} = -1.5, and D{sub 4} = D{sub 5} = 0. An exponential relationship was developed for the elongation-at-failure statistics as a function of length-scale with model parameters: S{sub f1} = 0.108, S{sub f2} = -0.00169, and L{sub m} = 32.4 {mu}m. NDI strength and failure models, including failure statistics, will be used in continuum-scale simulations of explosively-driven ring fragmentation. The Fe-Si alloy strength model will be used in mesoscale simulations of spall fracture in NDI, where the NDI matrix phase is captured explicitly.

  10. Strain rate effects in stress corrosion cracking

    Energy Technology Data Exchange (ETDEWEB)

    Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  11. Effect of void cluster on ductile failure evolution

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2016-01-01

    The behavior of a non-uniform void distribution in a ductile material is investigated by using a cell model analysis to study a material with a periodic pattern of void clusters. The special clusters considered consist of a number of uniformly spaced voids located along a plane perpendicular...... to the maximum principal tensile stress. A plane strain approximation is used, where the voids are parallel cylindrical holes. Clusters with different numbers of voids are compared with the growth of a single void, such that the total initial volume of the voids, and thus also the void volume fractions...... understanding, different transverse stresses on the unit cell are considered to see the influence of different levels of stress triaxiality. Also considered are different initial ratios of the void spacing to the void radius inside the clusters. And results are shown for different levels of strain hardening...

  12. THERMAL FRACTURE OF FUNCTIONALLY GRADED PLATE WITH PARALLEL SURFACE CRACKS

    Institute of Scientific and Technical Information of China (English)

    Yuezhong Feng; Zhihe Jin

    2009-01-01

    This work examines the fracture behavior of a functionally graded material (FGM) plate containing parallel surface cracks with alternating lengths subjected to a thermal shock. The thermal stress intensity factors (TSIFs) at the tips of long and short cracks are calculated using a singular integral equation technique. The critical thermal shock △T_c that causes crack initiation is calculated using a stress intensity factor criterion. Numerical examples of TSIFs and △T_c for an Al_2O_3/Si_3N_4 FGM plate are presented to illustrate the effects of thermal property gradation, crack spacing and crack length ratio on the TSIFs and △T_c. It is found that for a given crack length ratio, the TSIFs at the tips of both long and short cracks can be reduced significantly and △T_c can be enhanced by introducing appropriate material gradation. The TSIFs also decrease dramatically with a decrease in crack spacing. The TSIF at the tips of short cracks may be higher than that for the long cracks under certain crack geometry conditions. Hence, the short cracks instead of long cracks may first start to grow under the thermal shock loading.

  13. Some Aspects of Formation of Cracks in FRC with Main Reinforcement

    DEFF Research Database (Denmark)

    Brincker, Rune; Simonsen, J.; Hansen, W.

    1997-01-01

    In this paper the response of fibre reinforced concrete (FRC) with main reinforcement in pure tension is considered. Test results are presented showing three distinct regimes: a regime og linear elasticity, a regime of yielding at approximately constant stress, and finally, a regime of strain......, and a more ductile contribution from the fiber bridging, a plastic regime will be present in the tensile response. The case of a parabolic crack opening relation defines a brittleness number that describes the transition from formation of unstable discrete cracks to smaller cracks controlled by the softening...

  14. Some Aspects of Formation of Cracks in FRC with Main Reinforcement

    DEFF Research Database (Denmark)

    Brincker, Rune; Simonsen, J.; Hansen, W.

    In this paper the response of fibre reinforced concrete with main reinforcement in pure tension is considered. Test results are presented showing three distinct regimes: a regime of linear elasticity, a regime of yielding at approximately constant stress, and finally, a regime of strain hardening...... from discrete cracking to multiple cracking. It is shown, that if the crack opening relation is assumed to consist of a brittle contribution from the cement paste, and a more ductile contribution from the pull-out of the fibres, a plastic regime will be present in the tensile response. The fracture...

  15. Modified Dugdale cracks and Fictitious cracks

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1998-01-01

    (displacement) respectively of material considered. The practical applicability of the two models is limited such that predicted strength sigma_CR must be less than sigma_L/3, which corresponds to an assumption that fictitious cracks are much smaller than real crack lengths considered. The reason......A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... Dugdale crack is the same as if it has been weakened by the well-known Griffith crack, namely sigma_CR = (EG_CR/phi)^1/2 where E and 1 are Young's modulus and crack half-length respectively, and G_CR is the so-called critical energy release rate. The physical significance of G_CR, however, is different...

  16. Thermal analysis of ductile iron in thin walled casting

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available Hypereutectic ductile iron was cast in self hardening moulding sand to produce castings with the shape of Archimedes spirals and with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce thin wall ductile iron (TWDI. In this work it has been carried out thermal analysis in spiral with 3 mm wall thickness. The present work provides results of thermal analysis, that are initial temperature of metal in mould cavity, velocity of metal stream as well as solidification time. Measurement of temperature shows that there is essential its drop during filling of mould cavity and amounts 230 oC for distance 700 mm from the beginning of spiral. On the basic on first derivative of temperature versus time characteristic solidification points were distinguish, namely solidification of primary graphite, austenite dendrite and eutectic. Experimental measurements of temperature drop during filling of mould cavity along with microscopic examinations of castings structure can be used to verify computer modeling and simulation of fluid flow and thermal field in TWDI.

  17. Analysis of Percent Elongation for Ductile Metal in Uniaxial Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-bin; YANG Mei; JIANG Jian

    2005-01-01

    Percent elongation of ductile metal in uniaxial tension due to non-homogeneity was analyzed based on gradient-dependent plasticity. Three assumptions are used to get the analytical solution of percent elongation: one is static equilibrium condition in axial direction; another is that plastic volumetric strain is zero in necking zone;the other is that the diameter in unloading zone remains constant after strain localization is initiated. The strain gradient term was introduced into the yield function of classical plastic mechanics to obtain the analytical solution of distributed plastic strain. Integrating the plastic strain and considering the influence of necking on plastic elongation, a one-dimensional analytical solution of percent elongation was proposed. The analytical solution shows that the percent elongation is inversely proportional to the gauge length, and the solution is formally similar to earlier empirical formula proposed by Barba. Comparisons of existing experimental results and present analytical solutions for relation between load and total elongation and for relation between percent elongation and gauge lengthwere carried out and the new mechanical model for percent elongation was verified. Moreover, higher ductility,toughness and heterogeneity can cause much larger percentage elongation, which coincides with usual viewpoints.

  18. Relations between a micro-mechanical model and a damage model for ductile failure in shear

    Science.gov (United States)

    Tvergaard, Viggo; Nielsen, Kim Lau

    2010-09-01

    Gurson type constitutive models that account for void growth to coalescence are not able to describe ductile fracture in simple shear, where there is no hydrostatic tension in the material. But recent micro-mechanical studies have shown that in shear the voids are flattened out to micro-cracks, which rotate and elongate until interaction with neighbouring micro-cracks gives coalescence. Thus, the failure mechanism is very different from that under tensile loading. Also, the Gurson model has recently been extended to describe failure in shear, by adding a damage term to the expression for the growth of the void volume fraction, and it has been shown that this extended model can represent experimental observations. Here, numerical studies are carried out to compare predictions of the shear-extended Gurson model with the shear failures predicted by the micro-mechanical cell model. Both models show a strong dependence on the level of hydrostatic tension. Even though the reason for this pressure dependence is different in the two models, as the shear-extended Gurson model does not describe voids flattening out and the associated failure mechanism by micro-cracks interacting with neighbouring micro-cracks, it is shown that the trends of the predictions are in good agreement.

  19. Crack propagation directions in unfilled resins.

    Science.gov (United States)

    Baran, G; Sadeghipour, K; Jayaraman, S; Silage, D; Paul, D; Boberick, K

    1998-11-01

    Posterior composite restorative materials undergo accelerated wear in the occlusal contact area, primarily through a fatigue mechanism. To facilitate the timely development of new and improved materials, a predictive wear model is desirable. The objective of this study was to develop a finite element model enabling investigators to predict crack propagation directions in resins used as the matrix material in composites, and to verify these predictions by observing cracks formed during the pin-on-disc wear of a 60:40 BISGMA:TEGDMA resin and an EBPADMA resin. Laser confocal scanning microscopy was used to measure crack locations. Finite element studies were done by means of ABAQUS software, modeling a cylinder sliding on a material with pre-existing surface-breaking cracks. Variables included modulus, cylinder/material friction coefficient, crack face friction, and yield behavior. Experimental results were surprising, since most crack directions were opposite previously published observations. The majority of surface cracks, though initially orthogonal to the surface, changed direction to run 20 to 30 degrees from the horizontal in the direction of indenter movement. Finite element modeling established the importance of subsurface shear stresses, since calculations provided evidence that cracks propagate in the direction of maximum K(II)(theta), in the same direction as the motion of the indenter, and at an angle of approximately 20 degrees. These findings provide the foundation for a predictive model of sliding wear in unfilled glassy resins.

  20. Ultraprecision, high stiffness CNC grinding machines for ductile mode grinding of brittle materials

    Science.gov (United States)

    McKeown, Patrick A.; Carlisle, Keith; Shore, Paul; Read, R. F.

    1990-10-01

    Under certain controlled conditions it is now possible to machine brittle materials such as glasses and ceramics using single or multi-point diamond tools (grinding), so that material is removed by plastic flow, leaving crack-free surfaces. This process is called 'shear' or 'ductile' mode grinding. It represents a major breakthrough in modern manufacturing engineering since it promises to enable: - complex optical components, both transmission and reflecting to be generated by advanced CNC machines with very little (or even zero) subsequent polishing. - complex shaped components such as turbine blades, nozzle guide vanes, etc. to be finish machined after near net shape forming, to high precision in advanced ceramics such as silicon nitride, without inducing micro-cracking and thus lowering ultimate rupture strength and fatigue life. Ductile mode "damage free" grinding occurs when the volume of materials stressed by each grit of the grinding wheel is small enough to yield rather than exhibit brittle fracture, i.e. cracking. In practice, this means maintaining the undeformed chip thickness to below the ductile-brittle transition value; this varies from material to material but is generally in the order of 0.1 pm or 100 nm, (hence the term "nanogrinding" is sometimes used) . Thus the critical factors for operating successfully in the ductile regime are machine system accuracy and dynamic stiffness between each grit and the workpiece. In detail this means: (i) High precision 'truing' of the diamond grits, together with dressing of the wheel bond to ensure adequate ' openness'; (ii) Design and build of the grinding wheel spindle with very high dynamic stiffness; error motions, radial and axial, must be considerably less than 100 nfl. (iii) Design and build of the workpiece carriage motion system with very high dynamic stiffness; error motions, linear or rotary, must be well within 100 nm. (iv) Smooth, rumble-free, high-stiffness servo-drives controlling the motions

  1. Micromechanical and macroscopic models of ductile fracture in particle reinforced metallic materials

    Science.gov (United States)

    Hu, Chao; Bai, Jie; Ghosh, Somnath

    2007-06-01

    This paper is aimed at developing two modules contributing to the overall framework of multi-scale modelling of ductile fracture of particle reinforced metallic materials. The first module is for detailed micromechanical analysis of particle fragmentation and matrix cracking of heterogeneous microstructures. The Voronoi cell FEM for particle fragmentation is extended in this paper to incorporate ductile failure through matrix cracking in the form of void growth and coalescence using a non-local Gurson-Tvergaard-Needleman (GTN) model. In the resulting enriched Voronoi cell finite element model (VCFEM) or E-VCFEM, the assumed stress-based hybrid VCFEM formulation is overlaid with narrow bands of displacement based elements to accommodate strain softening in the constitutive behaviour. The second module develops an anisotropic plasticity-damage model in the form of the GTN model for macroscopic analysis in the multi-scale material model. Parameters in this model are calibrated from results of homogenization of microstructural variables obtained by E-VCFEM analysis of microstructural representative volume element. Numerical examples conducted yield satisfactory results.

  2. Wear behavior of an austempered ductile iron containing Mo-Ni-Cu

    Energy Technology Data Exchange (ETDEWEB)

    Yazdani, S.; Rahimi, M.A. [Faculty of Materials Engineering, Sahand Univ. of Technology, Tabriz (Iran)

    2005-07-01

    The aim of the this investigation is to study the influence of Ni on tribiological behavior of an austempered ductile iron (ADI) containing Mo, Ni and Cu. Ductile irons with chemical composition Fe-3.56%C-2.67%Si -0.25%Mo-0.5%Cu and Ni contents of 0.8 and 1.5% were cast into standard Y-blocks. Wear test samples were machined off from the bottom section of blocks. Austenitizing heat treatment was carried out at 870 C temperature followed by austempering at 270, 320, and 370 C for 5-1140 minutes. The wear test was carried out by using block-on-ring test machine. Sliding dry wear behavior was studied under applied loads of 50, 100 and 150 N. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Wear mechanism is described as being due to subsurface fatigue, with cracks nucleated at plastically, deformed graphite interfaces. The wear controlling mechanism is the crack growth when wear shows a dependence on applied load and austempering temperature. (orig.)

  3. Elevated temperature crack growth in advanced powder metallurgy aluminum alloys

    Science.gov (United States)

    Porr, William C., Jr.; Gangloff, Richard P.

    1990-01-01

    Rapidly solidified Al-Fe-V-Si powder metallurgy alloy FVS0812 is among the most promising of the elevated temperature aluminum alloys developed in recent years. The ultra fine grain size and high volume fraction of thermally stable dispersoids enable the alloy to maintain tensile properties at elevated temperatures. In contrast, this alloy displays complex and potentially deleterious damage tolerant and time dependent fracture behavior that varies with temperature. J-Integral fracture mechanics were used to determine fracture toughness (K sub IC) and crack growth resistance (tearing modulus, T) of extruded FVS0812 as a function of temperature. The alloy exhibits high fracture properties at room temperature when tested in the LT orientation, due to extensive delamination of prior ribbon particle boundaries perpendicular to the crack front. Delamination results in a loss of through thickness constraint along the crack front, raising the critical stress intensity necessary for precrack initiation. The fracture toughness and tensile ductility of this alloy decrease with increasing temperature, with minima observed at 200 C. This behavior results from minima in the intrinsic toughness of the material, due to dynamic strain aging, and in the extent of prior particle boundary delaminations. At 200 C FVS0812 fails at K levels that are insufficient to cause through thickness delamination. As temperature increases beyond the minimum, strain aging is reduced and delamination returns. For the TL orientation, K (sub IC) decreased and T increased slightly with increasing temperature from 25 to 316 C. Fracture in the TL orientation is governed by prior particle boundary toughness; increased strain localization at these boundaries may result in lower toughness with increasing temperature. Preliminary results demonstrate a complex effect of loading rate on K (sub IC) and T at 175 C, and indicate that the combined effects of time dependent deformation, environment, and strain aging

  4. Three-Dimensional Gear Crack Propagation Studied

    Science.gov (United States)

    Lewicki, David G.

    1999-01-01

    Gears used in current helicopters and turboprops are designed for light weight, high margins of safety, and high reliability. However, unexpected gear failures may occur even with adequate tooth design. To design an extremely safe system, the designer must ask and address the question, "What happens when a failure occurs?" With gear-tooth bending fatigue, tooth or rim fractures may occur. A crack that propagates through a rim will be catastrophic, leading to disengagement of the rotor or propeller, loss of an aircraft, and possible fatalities. This failure mode should be avoided. A crack that propagates through a tooth may or may not be catastrophic, depending on the design and operating conditions. Also, early warning of this failure mode may be possible because of advances in modern diagnostic systems. One concept proposed to address bending fatigue fracture from a safety aspect is a splittooth gear design. The prime objective of this design would be to control crack propagation in a desired direction such that at least half of the tooth would remain operational should a bending failure occur. A study at the NASA Lewis Research Center analytically validated the crack-propagation failsafe characteristics of a split-tooth gear. It used a specially developed three-dimensional crack analysis program that was based on boundary element modeling and principles of linear elastic fracture mechanics. Crack shapes as well as the crack-propagation life were predicted on the basis of the calculated stress intensity factors, mixed-mode crack-propagation trajectory theories, and fatigue crack-growth theories. The preceding figures show the effect of the location of initial cracks on crack propagation. Initial cracks in the fillet of the teeth produced stress intensity factors of greater magnitude (and thus, greater crack growth rates) than those in the root or groove areas of the teeth. Crack growth was simulated in a case study to evaluate crack-propagation paths. Tooth

  5. Analyses of cavitation instabilities in ductile metals

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2007-01-01

    , and also tests for a thin ductile metal layer bonding two ceramic blocks have indicated rapid void growth. Analyses for these material configurations are discussed here. When the void radius is very small, a nonlocal plasticity model is needed to account for observed size-effects, and recent analyses...... analyzed for a material containing a periodic distribution of spherical voids with two different void sizes, where the stress fields around larger voids may accelerate the growth of smaller voids. Another approach has been an analysis of a unit cell model in which a central cavity is discretely represented......, while the surrounding voids are represented by a porous ductile material model in terms of a field quantity that specifies the variation of the void volume fraction in the surrounding metal....

  6. The austempering study of alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Eric, Olivera [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)]. E-mail: oliverae@vin.bg.ac.yu; Jovanovic, Milan [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro); Sid-baranin, Leposava [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Rajnovic, Dragan [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Zec, Slavica [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)

    2006-07-01

    Austempered ductile iron (ADI) proved to be an excellent material as it possesses attractive properties: high strength, ductility and toughness are combined with good wear resistance and machinability. These properties can be achieved upon adequate heat treatment which yields optimum microstructure for a given chemical composition. In this paper an investigation has been conducted on ADI alloyed with 0.45%Cu and austempered in a range of times and temperatures. The microstructure and fracture mode developed throughout these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. It was shown that strength, elongation and impact energy strongly depend on amounts of bainitic ferrite and retained austenite. Based on these results an optimal processing window has been established.

  7. A review of macroscopic ductile failure criteria.

    Energy Technology Data Exchange (ETDEWEB)

    Corona, Edmundo; Reedlunn, Benjamin

    2013-09-01

    The objective of this work was to describe several of the ductile failure criteria com- monly used to solve practical problems. The following failure models were considered: equivalent plastic strain, equivalent plastic strain in tension, maximum shear, Mohr- Coulomb, Wellman's tearing parameter, Johnson-Cook and BCJ MEM. The document presents the main characteristics of each failure model as well as sample failure predic- tions for simple proportional loading stress histories in three dimensions and in plane stress. Plasticity calculations prior to failure were conducted with a simple, linear hardening, J2 plasticity model. The resulting failure envelopes were plotted in prin- cipal stress space and plastic strain space, where the dependence on stress triaxiality and Lode angle are clearly visible. This information may help analysts select a ductile fracture model for a practical problem and help interpret analysis results.

  8. Crack resistance curve determination of zircaloy-4 cladding

    Energy Technology Data Exchange (ETDEWEB)

    Bertsch, J.; Alam, A.; Zubler, R

    2009-03-15

    Fracture mechanics properties of fuel claddings are of relevance with respect to fuel rod integrity. The integrity of a fuel rod, in turn, is important for the fuel performance, for the safe handling of fuel rods, for the prevention of leakages and subsequent dissemination of fuel, for the avoidance of unnecessary dose rates, and for safe operation. Different factors can strongly deteriorate the mechanical fuel rod properties: irradiation damage, thermo-mechanical impact, corrosion or hydrogen uptake. To investigate the mechanical properties of fuel rod claddings which are used in Swiss nuclear power plants, PSI has initiated a program for mechanical testing. A major issue was the interaction between specific loading devices and the tested cladding tube, e.g. in the form of bending or friction. Particular for Zircaloy is the hexagonal closed packed structure of the zirconium crystallographic lattice. This structure implies plastic deformation mechanisms with specific, preferred orientations. Further, the manufacturing procedure of Zircaloy claddings induces a specific texture which plays a salient role with respect to the embrittlement by irradiation or integration of hydrogen in the form of hydrides. Both, the induced microstructure as well as the plastic deformation behaviour play a role for the mechanical properties. At PSI, in a first step inactive thin walled Zircaloy tubes and, for comparison reasons, plates were tested. The validity of the mechanical testing of the non standard tube and plate geometries had to be verified. The used Zircaloy-4 cladding tube sections and small plates of the same wall thickness have been notched, fatigue pre-cracked and tensile tested to evaluate the fracture toughness properties at room temperature, 300 {sup o}C and 350 {sup o}C. The crack propagation has been determined optically. The test results of the plates have been further used to validate FEM calculations. For each sample a complete crack resistance (J-R) curve could

  9. Numerical Simulation Research on Ductile Fracture of Zirconium Notched Bar Specimens%锆材单轴拉伸试样韧性断裂影响因素数值模拟

    Institute of Scientific and Technical Information of China (English)

    郑杨艳

    2013-01-01

    采用Gurson-Tvergaard-Needlman的连续损伤材料本构模型(GTN模型),考虑微观孔洞的影响,利用ABAQUS有限元软件对锆材光滑和不同缺口半径的轴对称拉伸试样进行了数值模拟,研究了试样颈缩过程中微孔洞的演化过程,分析了损伤的起始点和韧性断裂的宏观影响因素.模拟计算结果显示,GTN模型能合理地模拟试样拉伸过程中的颈缩现象,Birdgman公式对光滑试样小应变条件下应力三轴度预测比较准确,但对缺口试样的应力多轴度预测误差较大;试样中裂纹开始形成阶段孔洞长大聚合效果显著,而形核作用相对较弱;缺口半径不同,试样起裂位置不同;等效塑性应变和应力三轴度是影响塑性断裂的主要因素,两者共同决定了试样的塑性断裂过程.%Non-linear finite element analysis of different smooth and notched axisymmetric specimens of Zirconium has been carried out by using ABAQUS. The constitutive relation of Gurson-Tvergaard-Needlman model was adopted in the simulation in consideration of the influence of mi-crocosmic void. Void growth and initiation of ductile crack in the nonuniform multaxial stress fields of smooth and notched bars were studied. Good correlation of experiments and numerical simulations was achieved. Based on the numerical results, the stress triaxiality of different specimens was compared with the value of Bridgman formula and it was shown that there are distinct difference between this function and the numerical value. The voids growth acutely when the crack initiation, while few new voids nucleate. The crack initiated at different places in different notched bars. The equivalent plastic strain and the stress triaxiality play great role on initiation of ductile fracture.

  10. Stacking faults in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Hermida, J.D. [CNEA, San Martin (Argentina). Dept. de Materiales

    1996-06-01

    During last decade, Austempered Ductile Iron (ADI) has been successfully used as an acceptable replacement material for steel in many applications, due to the relatively high strength and reasonable ductility obtained. These properties are the result of the special microstructure exhibited by this material at the end of the upper bainite reaction: ferrite platelets surrounded by high carbon stabilized austenite. However, at the beginning of the austempering treatment, the existence of interdendritic low carbon austenite is revealed by its transformation to martensite when cooling the sample or during subsequent deformation. The completion of the upper bainite reaction is of decisive importance to mechanical properties because the remaining martensite reduces ductility. It was observed that the rate of the upper bainite reaction is governed by the carbon content difference between the low and high carbon austenites. The carbon content is obtained by the lattice parameter measurement, because there exists a known expression that relates both magnitudes. Several works have used X-ray diffraction to measure the lattice parameter and phase concentrations as a function of austempering time. In these works, the lattice parameters were obtained directly from the {l_brace}220{r_brace} and {l_brace}311{r_brace} peaks position. The purpose of this work is to show more precise lattice parameters measurement and, very closely related to this, the existence of stacking faults in austenite, even at times within the processing window.

  11. Prediction of Crack Growth in Aqueous Environments.

    Science.gov (United States)

    1986-07-01

    Impedance for the Propagation of a Crack Through HY80 Steel in 3.5Z NaCl Solution at 25*C Under Sinusoidal Loading Condi t ions...THE PROPAGATION OF A CRACK THROUGH HY80 STEEL IN 3.5% NaCI SOLUTION AT 25°C UNDER SINUSOIDAL LOADING CONDITIONS 49 and the properties of greatest...VELOCITY AS A FUNCTION OF TIME FOR A CRACK GROWN AT CONSTANT CURRENT IN HY80 STEEL Initial conditions CI in Table 5. 66 400 UJ x v> l/> L. 0

  12. In situ Observations of Microcrack Nucleation and Bluntness in Ductile Fracture

    Institute of Scientific and Technical Information of China (English)

    陈奇志; 褚武扬; 肖纪美

    1994-01-01

    Nucleating of a microcrack within nanometres and blunting into a void are studied through in situ tensile test for thin foil specimens of type 310 steel by transmission electron microscopy (TEM). The mechanism of microcrack nucleation is analyzed by means of microfracture mechanics. The results show that a main crack tip may be still sharp after dislocations are emitted from the crack tip and dislocation free zone (DFZ) forms so that the local stress near the crack tip in the DFZ is high enough to equal the cohesive strength and then a microcrack initiates in the DFZ. The microcracks initiating in the DFZ will blunt into voids through the movement o. the existing dislocations and/or those emanated from the crack tip and nearby dislocation sources. The discontinuous voids resulting from the blunt of the microcracks in the DFZ will link with each other and with the main crack, resulting in a zig-zag crack propagation. A microcrack will nucleate at the main crack tip and the new crack will blunt rather tha

  13. Homogenization-based continuum plasticity-damage model for ductile failure of materials containing heterogeneities

    Science.gov (United States)

    Ghosh, Somnath; Bai, Jie; Paquet, Daniel

    2009-07-01

    This paper develops an accurate and computationally efficient homogenization-based continuum plasticity-damage (HCPD) model for macroscopic analysis of ductile failure in porous ductile materials containing brittle inclusions. Example of these materials are cast alloys such as aluminum and metal matrix composites. The overall framework of the HCPD model follows the structure of the anisotropic Gurson-Tvergaard-Needleman (GTN) type elasto-plasticity model for porous ductile materials. The HCPD model is assumed to be orthotropic in an evolving material principal coordinate system throughout the deformation history. The GTN model parameters are calibrated from homogenization of evolving variables in representative volume elements (RVE) of the microstructure containing inclusions and voids. Micromechanical analyses for this purpose are conducted by the locally enriched Voronoi cell finite element model (LE-VCFEM) [Hu, C., Ghosh, S., 2008. Locally enhanced Voronoi cell finite element model (LE-VCFEM) for simulating evolving fracture in ductile microstructures containing inclusions. Int. J. Numer. Methods Eng. 76(12), 1955-1992]. The model also introduces a novel void nucleation criterion from micromechanical damage evolution due to combined inclusion and matrix cracking. The paper discusses methods for estimating RVE length scales in microstructures with non-uniform dispersions, as well as macroscopic characteristic length scales for non-local constitutive models. Comparison of results from the anisotropic HCPD model with homogenized micromechanics shows excellent agreement. The HCPD model has a huge efficiency advantage over micromechanics models. Hence, it is a very effective tool in predicting macroscopic damage in structures with direct reference to microstructural composition.

  14. Hydrogen-Induced Cracking of the Drip Shield

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua

    2004-09-07

    Hydrogen-induced cracking is characterized by the decreased ductility and fracture toughness of a material due to the absorption of atomic hydrogen in the metal crystal lattice. Corrosion is the source of hydrogen generation. For the current design of the engineered barrier without backfill, hydrogen-induced cracking may be a concern because the titanium drip shield can be galvanically coupled to rock bolts (or wire mesh), which may fall onto the drip shield, thereby creating conditions for hydrogen production by electrochemical reaction. The purpose of this report is to analyze whether the drip shield will fail by hydrogen-induced cracking under repository conditions within 10,000 years after emplacement. Hydrogen-induced cracking is a scenario of premature failure of the drip shield. This report develops a realistic model to assess the form of hydrogen-induced cracking degradation of the drip shield under the hydrogen-induced cracking. The scope of this work covers the evaluation of hydrogen absorbed due to general corrosion and galvanic coupling to less noble metals (e.g., Stainless Steel Type 316 and carbon steels) under the repository conditions during the 10,000-year regulatory period after emplacement and whether the absorbed hydrogen content will exceed the critical hydrogen concentration value, above which the hydrogen-induced cracking is assumed to occur. This report also provides the basis for excluding the features, events, and processes (FEPs) related to hydrogen-induced cracking of the drip shield with particular emphasis on FEP 2.1.03.04.OB, hydride cracking of drip shields (DTN: M00407SEPFEPLA.000 [DIRS 170760]). This report is prepared according to ''Technical Work Plan (TWP) for: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 169944]).

  15. Evaluation on ductile tearing properties of girth weld pipelines using SE(T) and SE(B) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Mathias, Leonardo Luiz Siqueira; Ruggieri, Claudio [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Naval e Oceanica

    2012-07-01

    Predictive methodologies aimed at quantifying the impact of defects in oil and gas pipelines play a key role in safety assessment procedures of in-service facilities. Current methodologies for structural integrity assessments advocate the use of geometry dependent resistance curves so that crack-tip constraint in the test specimen closely matches the crack tip constraint for the structural component. Testing standards now under development to measure fracture resistance of pipeline steels (J and CTOD) most often employ single edge notched specimens under tension (SENT) to match a postulated defect in the structural component. This paper presents an investigation of the ductile tearing properties for a girth weld of an API 5L X80 pipeline steel using experimentally measured crack growth resistance curves (J-R curves). Testing of the girth weld pipeline steels employed side-grooved, clamped SE(T) specimen with center-crack weld and side-grooved, three-point bending SE(B) (or SENB) specimens to determine the J-R curves. The methods were compared in terms of geometry, relative crack size and crack-tip constraint, and the results were applied to a case study, to evaluate the degree of conservativeness in defect acceptance criteria. The tests involving SE(B) specimens are usually considered conservative, however, the comparison between this two methods may point an accurate alternative for girth weld assessments, since adequate geometry is adopted to describe accurately the structure's behavior. (author)

  16. Evaluation on ductile tearing properties of girth weld pipelines using SE(T) and SE(B) specimens

    Energy Technology Data Exchange (ETDEWEB)

    Mathias, Leonardo Luiz Siqueira; Ruggieri, Claudio [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Naval e Oceanica

    2012-07-01

    Predictive methodologies aimed at quantifying the impact of defects in oil and gas pipelines play a key role in safety assessment procedures of in-service facilities. Current methodologies for structural integrity assessments advocate the use of geometry dependent resistance curves so that crack-tip constraint in the test specimen closely matches the crack tip constraint for the structural component. Testing standards now under development to measure fracture resistance of pipeline steels (J and CTOD) most often employ single edge notched specimens under tension (SENT) to match a postulated defect in the structural component. This paper presents an investigation of the ductile tearing properties for a girth weld of an API 5L X80 pipeline steel using experimentally measured crack growth resistance curves (J-R curves). Testing of the girth weld pipeline steels employed side-grooved, clamped SE(T) specimen with center-crack weld and side-grooved, three-point bending SE(B) (or SENB) specimens to determine the J-R curves. The methods were compared in terms of geometry, relative crack size and crack-tip constraint, and the results were applied to a case study, to evaluate the degree of conservativeness in defect acceptance criteria. The tests involving SE(B) specimens are usually considered conservative, however, the comparison between this two methods may point an accurate alternative for girth weld assessments, since adequate geometry is adopted to describe accurately the structure's behavior. (author)

  17. Crack Closure Effects on Fatigue Crack Propagation Rates: Application of a Proposed Theoretical Model

    Directory of Open Access Journals (Sweden)

    José A. F. O. Correia

    2016-01-01

    Full Text Available Structural design taking into account fatigue damage requires a thorough knowledge of the behaviour of materials. In addition to the monotonic behaviour of the materials, it is also important to assess their cyclic response and fatigue crack propagation behaviour under constant and variable amplitude loading. Materials whenever subjected to fatigue cracking may exhibit mean stress effects as well as crack closure effects. In this paper, a theoretical model based on the same initial assumptions of the analytical models proposed by Hudak and Davidson and Ellyin is proposed to estimate the influence of the crack closure effects. This proposal based further on Walker’s propagation law was applied to the P355NL1 steel using an inverse analysis (back-extrapolation of experimental fatigue crack propagation results. Based on this proposed model it is possible to estimate the crack opening stress intensity factor, Kop, the relationship between U=ΔKeff/ΔK quantity and the stress intensity factor, the crack length, and the stress ratio. This allows the evaluation of the influence of the crack closure effects for different stress ratio levels, in the fatigue crack propagation rates. Finally, a good agreement is found between the proposed theoretical model and the analytical models presented in the literature.

  18. The Nature of the Tensile Fracture in Austempered Ductile Iron with Dual Matrix Microstructure

    Science.gov (United States)

    Kilicli, Volkan; Erdogan, Mehmet

    2010-02-01

    The tensile fracture characteristics of austempered ductile irons with dual matrix structures and different ausferrite volume fractions have been studied for an unalloyed ductile cast iron containing (in wt.%) 3.50 C, 2.63 Si, 0.318 Mn, and 0.047 Mg. Specimens were intercritically austenitized (partially austenitized) in two phase region (α + γ) at various temperatures for 20 min and then quenched into a salt bath held at austempering temperature of 365 °C for various times and then air cooled to room temperature to obtain various ausferrite volume fractions. Conventionally austempered specimens with fully ausferritic matrix and unalloyed as-cast specimens having fully ferritic structures were also tested for comparison. In dual matrix structures, results showed that the volume fraction of proeutectoid ferrite, new (epitaxial) ferrite, and ausferrite [bainitic ferrite + high-carbon austenite (stabilized or transformed austenite)] can be controlled to influence the strength and ductility. Generally, microvoids nucleation is initiated at the interface between the graphite nodules and the surrounding ferritic structure and at the grain boundary junctions in the fully ferritic microstructure. Debonding of the graphite nodules from the surrounding matrix structure was evident. The continuity of the ausferritic structure along the intercellular boundaries plays an important role in determining the fracture behavior of austempered ductile iron with different ausferrite volume fractions. The different fracture mechanisms correspond to the different levels of ausferrite volume fractions. With increasing continuity of the ausferritic structure, fracture pattern changed from ductile to moderate ductile nature. On the other hand, in the conventionally austempered samples with a fully ausferritic structure, the fracture mode was a mixture of quasi-cleavage and a dimple pattern. Microvoid coalescence was the dominant form of fracture in all structures.

  19. Fatigue crack propagation analysis of plaque rupture.

    Science.gov (United States)

    Pei, Xuan; Wu, Baijian; Li, Zhi-Yong

    2013-10-01

    Rupture of atheromatous plaque is the major cause of stroke or heart attack. Considering that the cardiovascular system is a classic fatigue environment, plaque rupture was treated as a chronic fatigue crack growth process in this study. Fracture mechanics theory was introduced to describe the stress status at the crack tip and Paris' law was used to calculate the crack growth rate. The effect of anatomical variation of an idealized plaque cross-section model was investigated. The crack initiation was considered to be either at the maximum circumferential stress location or at any other possible locations around the lumen. Although the crack automatically initialized at the maximum circumferential stress location usually propagated faster than others, it was not necessarily the most critical location where the fatigue life reached its minimum. We found that the fatigue life was minimum for cracks initialized in the following three regions: the midcap zone, the shoulder zone, and the backside zone. The anatomical variation has a significant influence on the fatigue life. Either a decrease in cap thickness or an increase in lipid pool size resulted in a significant decrease in fatigue life. Comparing to the previously used stress analysis, this fatigue model provides some possible explanations of plaque rupture at a low stress level in a pulsatile cardiovascular environment, and the method proposed here may be useful for further investigation of the mechanism of plaque rupture based on in vivo patient data.

  20. Ice shedding from overhead electrical lines by mechanical breaking : a ductile model for viscoplastic behaviour of atmospheric ice

    Energy Technology Data Exchange (ETDEWEB)

    Eskandarian, M.

    2005-07-01

    The mechanical characteristics of power line components need improvement in order to avoid power failures during severe ice storms. Atmospheric icing of overhead power lines creates electrical and mechanical problems in the transmission network. The successful development of anti-icing and de-icing techniques requires good knowledge of the adherence and bulk strength characteristics of atmospheric ice. This study presented a model for viscoplastic behaviour of porous atmospheric ice in the ductile region. The model was then modified to consider the effects of cracking activities to predict the material behaviour in transition and brittle regions. The following general methodologies were followed in this research for describing the ductile behaviour of porous atmospheric ice: instantaneous elastic strain; delayed viscoelastic strain; and, permanent plastic strain. The scientific contributions of this study include a classification of atmospheric ice structure on power lines on the basis of its grain shape and c-axis orientation. This thesis also presented 3 computer codes in Maple Mathematical Program for determining the elastic moduli of various types of freshwater ice; a poroelastic model for modifying the elastic moduli of porous atmospheric ice; a cap-model plasticity for various types of porous atmospheric ice; new freshwater ice yield envelopes in ductile regions that take porosity into account by means of an elliptical moving cap; and a newly developed user-defined material subroutine for viscoplastic behaviour of atmospheric ice in ductile region including the poroelastic, viscoelastic, and cap-model plasticity.

  1. Influence of heat input on HAZ liquation cracking in laser welded GH909 alloy

    Science.gov (United States)

    Yan, Fei; Hu, Chongjing; Zhang, Xiong; Cai, Yuanzheng; Wang, Chunming; Wang, Jun; Hu, Xiyuan

    2017-07-01

    In this paper, we describe influence of heat input on HAZ liquation cracking in laser welded GH909 alloy. The results demonstrated that more cracks were produced using high laser power and welding speed. The presence of cracks greatly weakened the hot ductility of this material and the binding force between the adjacent grains, resulting in reducing the tensile strength of welded joints. The occurrence of HAZ cracking was mainly attributable to the coarseness of microstructures and large tensile stresses. A new method was proposed to prevent HAZ liquation cracking using low laser power and welding speed at a constant heat input. The simulated results were consistent with the experimental results, verifying the correctness and feasibility of the method.

  2. Creep crack growth analysis using C{sub t}-parameter for internal circumferential and external axial surface cracks in a pressurized cylinder

    Energy Technology Data Exchange (ETDEWEB)

    Tun, Nwe Ni; Yang, Hee Seung; Yu, Jong Min; Yoon, Kee Bong [Dept. of Mechanical Engineering, Chung Ang University, Seoul (Korea, Republic of)

    2016-12-15

    Creep crack growth at elevated temperatures is a critical consideration in estimating the remaining life of high temperature structural components and in deciding their inspection interval. In this study, creep crack growth analyses for external radial-axial and internal radial-circumferential surface cracks in a pressurized cylinder were conducted by an analytical method. The effect of crack depth and crack length on the variations in Ct and remaining life predictions were investigated for surface cracks with various initial aspect ratios. It was observed that the remaining life of an internal radial-circumferential surface crack was approximately 53 times longer than that of an external radial-axial surface crack for the same crack size and loading conditions with 316 stainless steel material. It was also observed that the variations in remaining life, crack propagations, and the Ct values were considerably sensitive to the crack location and crack depth. Convergence of crack aspect ratio was not observed when the crack depth ratio was increased. Since the method is independent of material properties and location of the crack geometries, it can be extended to various material properties and various locations of the surface crack geometries.

  3. Porosity evolution at the brittle-ductile transition in the continental crust: Implications for deep hydro-geothermal circulation.

    Science.gov (United States)

    Violay, M; Heap, M J; Acosta, M; Madonna, C

    2017-08-09

    Recently, projects have been proposed to engineer deep geothermal reservoirs in the ductile crust. To examine their feasibility, we performed high-temperature (up to 1000 °C), high-pressure (130 MPa) triaxial experiments on granite (initially-intact and shock-cooled samples) in which we measured the evolution of porosity during deformation. Mechanical data and post-mortem microstuctural characterisation (X-ray computed tomography and scanning electron microscopy) indicate that (1) the failure mode was brittle up to 900 °C (shear fracture formation) but ductile at 1000 °C (no strain localisation); (2) only deformation up to 800 °C was dilatant; (3) deformation at 900 °C was brittle but associated with net compaction due to an increase in the efficiency of crystal plastic processes; (4) ductile deformation at 1000 °C was compactant; (5) thermally-shocking the granite did not influence strength or failure mode. Our data show that, while brittle behaviour increases porosity, porosity loss is associated with both ductile behaviour and transitional behaviour as the failure mode evolves from brittle to ductile. Extrapolating our data to geological strain rates suggests that the brittle-ductile transition occurs at a temperature of 400 ± 100 °C, and is associated with the limit of fluid circulation in the deep continental crust.

  4. Ductile fracture of metals under triaxial states of stress

    Science.gov (United States)

    Schrems, Karol Krumrey

    Silver interlayers between maraging steel base metal were examined to evaluate mechanisms leading to ductile failure in constrained thin metals. The constraint of the maraging steel base metal during uniaxial testing of constrained thin silver results in a large hydrostatic tension component, a small von Mises effective stress, and negligible far-field plasticity. The failure theory proposed by Rice and Tracey predicts uniform cavity wall expansion as a result of high triaxiality, in which an increase in plastic strain drives an increase in cavity size. The Rice and Tracey theory predicts significantly greater plastic strain than is experimentally observed. The theory developed by Huang, Hutchinson, and Tvergaard states that a cavitation limit exists at which a cavity continues to grow without an increase in elastic or plastic strain. This occurs when the energy stored in the elastic region is sufficient to drive continued cavity expansion. Inherent in both theories is the assumption of a single cavity in an infinite solid, which implies non-interacting cavities. Modifications have been developed to allow for multiple cavities, but assume pre-existing cavities. By examining silver interlayers previously loaded to various times at a fraction of the tensile strength where time-dependent failure is observed, it was found that some cavities were initially present in the as-bonded samples. Some of the initial cavities were spaced close enough to suggest localized interacting stress fields. This indicates that a failure model should be able to accommodate cavity spacing. The results suggest that cavities are continuously nucleating (from at least the 20 nanometers detectability limit) and grow, sometimes to over 500 nm in diameter. This thesis evaluates the number, size, shape and spacing of cavities in the silver interlayers and uses these results to evaluate ductile failure theories for metals subjected to high triaxial states of stress such as in constrained

  5. Development of a Distributed Crack Sensor Using Coaxial Cable.

    Science.gov (United States)

    Zhou, Zhi; Jiao, Tong; Zhao, Peng; Liu, Jia; Xiao, Hai

    2016-07-29

    Cracks, the important factor of structure failure, reflect structural damage directly. Thus, it is significant to realize distributed, real-time crack monitoring. To overcome the shortages of traditional crack detectors, such as the inconvenience of installation, vulnerability, and low measurement range, etc., an improved topology-based cable sensor with a shallow helical groove on the outside surface of a coaxial cable is proposed in this paper. The sensing mechanism, fabrication method, and performances are investigated both numerically and experimentally. Crack monitoring experiments of the reinforced beams are also presented in this paper, illustrating the utility of this sensor in practical applications. These studies show that the sensor can identify a minimum crack width of 0.02 mm and can measure multiple cracks with a spatial resolution of 3 mm. In addition, it is also proved that the sensor performs well to detect the initiation and development of cracks until structure failure.

  6. Crack growth simulation in heterogeneous material by S-FEM and comparison with experiments

    Directory of Open Access Journals (Sweden)

    Masanori Kikuchi

    2015-10-01

    Full Text Available Fully automatic fatigue crack growth simulation system is developed using S-version FEM (SFEM. This system is extended to fracture in heterogeneous material. In the heterogeneous material, crack tip stress field becomes mixed mode condition, and crack growth path is affected by inhomogeneous materials and mixed mode conditions. Stress Intensity Factors (SIF in mixed mode condition are evaluated using Virtual Crack Closure Method (VCCM. Criteria for crack growth amount and crack growth path are used based on these SIFs, and growing crack configurations are obtained. Three crack growth problems are simulated. One is crack growth in bi-materila made of CFRP plate and Aluminum alloy. Initial crack is located in CFRP plate, and grows toward Aluminum alloy. Crack growing direction changes and results are compared with experimental one. Second problem is crack growth in bimaterial made of PMMA and Aluminum alloy. Initial crack is located in PMMA plate and parallel to phase boundary. By cahnging loading conditions, several cases are simulated and compared with experimental ones. In the experiment, crack grows into pahse boundary and grow along it. This case is simulated precisely, and the effect of pahse boundary is discussed. Last case is Stress Corrosion Cracking (SCC at Hot-Leg Safe-End of Pressurized Water Rreactor. This location is made of many kinds of steels by welding. In some steel, SCC does not occur and in other steel, SCC is accelerated. As a result, small surface crack grows in complicated manner.

  7. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  8. Thermomechanical treatment of austempered ductile iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The production of lightweight ferrous castings with increased strength properties became unavoidable hter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new fluence of thermomechanical treatment,either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate ics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively). A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel eformation is necessary to alleviate the deleterious effect of alloy segregation on ductility.luence of cold rolling (CR) on the mechanical properties and structural characteristics ofADI wasinvestigated. The variation in properties was related to the amount of retained austenite nsformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP) takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with o partial transformation of γr to martensite under the CR strain. Such strain-induced transformation resulted in higher amounts of mechanically generated therefore increased, while ductility and impact toughness decreased with increasing CR reduction.

  9. Flexural strength and ductility of reinforced concrete beams

    OpenAIRE

    Kwan, AKH; Ho, JCM; Pam, HJ

    2002-01-01

    In the design of reinforced concrete beams, especially those made of high-strength concrete and those in earthquake-resistant structures, both the flexural strength and ductility need to be considered. From the numerical results obtained in a previous study on the post-peak behaviour and flexural ductility of reinforced concrete beams, the interrelation between the flexural strength and the flexural ductility that could be simultaneously achieved was evaluated and plotted in the form of chart...

  10. Supporting the model of ductile iron dendritic solidification

    Energy Technology Data Exchange (ETDEWEB)

    Santos, H.M.C.M. [Porto Univ. (Portugal). Metall. and Mater. Dept.; Pinto, A.M.P. [Minho Univ. (Portugal). Mechanical Engineering Dept.; Jacinto, M.C.P.L. [Porto Polytechnic Inst. and INEGI, Porto (Portugal). Mechanical Engineering Dept.; Sa, C.P.M. [Porto Univ. (Portugal). Materials Center

    2000-08-01

    Microsegregation in ductile iron is generally accepted as modelled by a regular pattern: the graphite promoter elements are assumed to concentrate in the neighborhood of the graphite nodules and the carbide forming elements in the eutectic cell boundaries. The authors have conducted several microanalyses in several ductile irons and concluded that the microsegregation pattern does not agree with this model but supports the mechanism of dendritic ductile iron solidification. (orig.)

  11. Neural Network Analysis of Tensile Strength of Austempered Ductile Iron

    OpenAIRE

    Z. Ławrynowicz; S. Dymski; M. Trepczyńska - Łent; T. Giętka

    2007-01-01

    The neural technique was applied to the analysis of the ultimate tensile strength and additionally the yield strength of austempered ductile iron (ADI). Austempered ductile iron is an excellent material and it possesses attractive properties as high strength, ductility and toughness. This paper begins with an introduction to neural networks and demonstrates the ability of the method to investigate new phenomena in cases where the information cannot be accessed experimentally. The model allows...

  12. Polyurethane coating for ductile iron pipes

    Directory of Open Access Journals (Sweden)

    WANG En-qing

    2006-05-01

    Full Text Available A special polyurethane coating designed for ductile iron pipe was developed. The effects of the ingredients on properties, such as viscosity, flow leveling, solidification-rate, adhesion and hardness, were researched. It was then analyzed in what ways the technical parameters, such as temperature and pressure, influence the coat quality. The results showed that the molar ratio and synthesizing conditions must be strictly controlled to obtain suitable pre-polymer viscosity by adjusting the formula ratio of the B component, satisfactory mechanical properties and cure rate can be obtained and bubbles in the coat can be avoided.

  13. Ductile alloys for sealing modular component interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Marra, John J.; Wessell, Brian J.; James, Allister W.; Marsh, Jan H.; Gear, Paul J.

    2017-08-08

    A vane assembly (10) having: an airfoil (12) and a shroud (14) held together without metallurgical bonding there between; a channel (22) disposed circumferentially about the airfoil (12), between the airfoil (12) and the shroud (14); and a seal (20) disposed in the channel (22), wherein during operation of a turbine engine having the vane assembly (10) the seal (20) has a sufficient ductility such that a force generated on the seal (20) resulting from relative movement of the airfoil (12) and the shroud (14) is sufficient to plastically deform the seal (20).

  14. Ductile Damage Evolution and Strain Path Dependency

    Science.gov (United States)

    Tasan, C. C.; Hoefnagels, J. M. P.; Peerlings, R. H. J.; Geers, M. G. D.; ten Horn, C. H. L. J.; Vegter, H.

    2007-04-01

    Forming limit diagrams are commonly used in sheet metal industry to define the safe forming regions. These diagrams are built to define the necking strains of sheet metals. However, with the rise in the popularity of advance high strength steels, ductile fracture through damage evolution has also emerged as an important parameter in the determination of limit strains. In this work, damage evolution in two different steels used in the automotive industry is examined to observe the relationship between damage evolution and the strain path that is followed during the forming operation.

  15. Recent development of ductile cast iron production technology in China

    Institute of Scientific and Technical Information of China (English)

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed.The manufacture and process control of as-cast ductile iron are discussed.The microstructure.properties and application of partial austenitization normalizing ductile iron and austempered duclile iron(ADI)are briefly depicted.The new development of duclile iron production techniques,such as cored-wire injection(wire-feeding nodularization)process,tundish cover ladle nodularizing process,horizontal continuous casting,and EPC process (lost foam)for ductile iron castings,etc.,are summarized.

  16. Modeling Ductile-Phase Toughened Tungsten for Plasma-Facing Materials: Progress in Damage Finite Element Analysis of the Tungsten-Copper Bend Bar Tests

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Ba Nghiep; Henager, Charles H.; Kurtz, Richard J.

    2017-03-31

    The objective of this study is to investigate the deformation behavior of ductile phase toughened W-composites such as W-Cu and W-Ni-Fe by means of a multiscale finite element model that involves a microstructural dual-phase model where the constituent phases (i.e., W, Cu, Ni-Fe) are finely discretized and are described by a continuum damage model. Such a model is suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system. Our current work focuses on simulating the response and damage development of the W-Cu specimen subjected to three-point bending.

  17. The effect of loading rate on ductile fracture toughness and fracture surface roughness

    Science.gov (United States)

    Osovski, S.; Srivastava, A.; Ponson, L.; Bouchaud, E.; Tvergaard, V.; Ravi-Chandar, K.; Needleman, A.

    2015-03-01

    The variation of ductile crack growth resistance and fracture surface roughness with loading rate is modeled under mode I plane strain, small scale yielding conditions. Three-dimensional calculations are carried out using an elastic-viscoplastic constitutive relation for a progressively cavitating solid with two populations of void nucleating second phase particles. Larger inclusions that result in void nucleation at an early stage are modeled as discrete void nucleation sites while smaller particles that require large strains to nucleate voids are homogeneously distributed. The calculations are carried out for two values of density of the larger inclusions, 3.6% and 7.1%, and for prescribed loading rates K˙˙I ranging from 1 ×105 MPa√{ m }s-1 to 5 ×107 MPa√{ m }s-1. The ductile fracture mode is found to undergo a transition from one that can be regarded as growth of a dominant main crack at the lower loading rates to one dominated by damage nucleation and micro-cracking ahead of the main crack at the higher loading rates. The values of JIC, the tearing modulus, TR, the total plastic dissipation and the plastic dissipation in the fracture process region are all found to increase with increasing loading rate. However, the ratio of plastic dissipation in the fracture process region to total plastic dissipation decreases with increasing prescribed loading rate. The fracture surfaces are found to display two self-affine regimes, with a Hurst exponent β ≈ 0.60 at small length scales and with β ≈ 0.45 at larger length scales. The multi-fractal spectra indicate multi-affine behavior in most cases but a range of loading rates and length scales exhibiting mono-affine behavior is also found. Parameters characterizing the fracture surface statistics, including the length scale at which a transition from a power law tail to an exponential tail occurs, are related to the mode of crack growth/damage accumulation. A linear relation is found between the values of JIC

  18. Applied Stress Affecting the Environmentally Assisted Cracking

    Science.gov (United States)

    Vasudevan, A. K.

    2013-03-01

    Stress corrosion cracking (SCC) is affected by the mode of applied stress, i.e., tension, compression, or torsion. The cracking is measured in terms of initiation time to nucleate a crack or time to failure. In a simple uniaxial loading under tension or compression, it is observed that the initiation time can vary in orders of magnitude depending on the alloy and the environment. Fracture can be intergranular or transgranular or mixed mode. Factors that affect SCC are solubility of the metal into surrounding chemical solution, and diffusion rate (like hydrogen into a tensile region) of an aggressive element into the metal and liquid metallic elements in the grain boundaries. Strain hardening exponent that affects the local internal stresses and their gradients can affect the diffusion kinetics. We examine two environments (Ga and 3.5 pct NaCl) for the same alloy 7075-T651, under constant uniaxial tension and compression load. These two cases provide us application to two different governing mechanisms namely liquid metal embrittlement (7075-Ga) and hydrogen-assisted cracking (7075-NaCl). We note that, in spite of the differences in their mechanisms, both systems show similar behavior in the applied K vs crack initiation time plots. One common theme among them is the transport mechanism of a solute element to a tensile-stress region to initiate fracture.

  19. Localization of Dwell Fatigue Cracks in Ti-6242 Alloy Samples

    Science.gov (United States)

    Rokhlin, S. I.; Kim, J.-Y.; Xie, B.; Yakovlev, V. A.; Zoofan, B.

    2003-03-01

    An in-situ ultrasonic guided wave technique is employed for real-time monitoring of crack initiation and evolution during dwell, cyclic fatigue and creep tests of Ti-6242 alloy samples. Ultrasonic signals are acquired continuously during the test at different levels of fatigue load using a high-speed data acquisition system. The initiation time and growth history of primary and multiple secondary cracks are assessed. Localization of the secondary cracks is performed by both the in-situ ultrasonic method and an ultrasonic immersion scanning method which we call "vertical C-scan" (VC scan). The VC scan is developed for imaging small cracks aligned normal to the fatigue sample axis. The fusion of ultrasonic and microradiographic images exhibits good agreement in crack location. Joint use of the three techniques provides location, shape, and size of the secondary cracks.

  20. Wear resistance properties of austempered ductile iron

    Science.gov (United States)

    Lerner, Y. S.; Kingsbury, G. R.

    1998-02-01

    A detailed review of wear resistance properties of austempered ductile iron (ADI) was undertaken to examine the potential applications of this material for wear parts, as an alternative to steels, alloyed and white irons, bronzes, and other competitive materials. Two modes of wear were studied: adhesive (frictional) dry sliding and abrasive wear. In the rotating dry sliding tests, wear behavior of the base material (a stationary block) was considered in relationship to countersurface (steel shaft) wear. In this wear mode, the wear rate of ADI was only one-fourth that of pearlitic ductile iron (DI) grade 100-70-03; the wear rates of aluminum bronze and leaded-tin bronze, respectively, were 3.7 and 3.3 times greater than that of ADI. Only quenched DI with a fully martensitic matrix slightly outperformed ADI. No significant difference was observed in the wear of steel shafts running against ADI and quenched DI. The excellent wear performance of ADI and its countersurface, combined with their relatively low friction coefficient, indicate potential for dry sliding wear applications. In the abrasive wear mode, the wear rate of ADI was comparable to that of alloyed hardened AISI 4340 steel, and approximately one-half that of hardened medium-carbon AISI 1050 steel and of white and alloyed cast irons. The excellent wear resistance of ADI may be attributed to the strain-affected transformation of high-carbon austenite to martensite that takes place in the surface layer during the wear tests.

  1. Investigations of the corrosion fatigue behaviour at a super pure martensitic stainless steel X5CrNiCuNb 17 4 PH in comparison to the soft martensitic stainless steel X4CrNiMo 16 5 1 ESR in chloride containing aqueous media. Pt. 2. Corrosion fatigue tests and crack initiation mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Schmitt-Thomas, K.G.; Happle, T.; Wunderlich, R.

    1989-07-01

    The following report concerns the study of the corrosion fatigue behaviour of the soft martensitic steel X4CrNiMo 16 5 1 ESR and the precipitation hardened X5CrNiCuNb 17 4 PH in sodium solution in the temperature range between 20/sup 0/ and 150/sup 0/C and the determination of their general corrosion properties and the mechanism of crack propagation. Their corrosion fatigue limits were compared with each other. A comparison was also made between an electro-slag-remelted soft martensitic steel and a charge without an ESR aftertreatment. Microfractographical fracture and crack path investigation were carried out for interpretation of the experimental results. It was observed that in both super pure steels (soft martensitic and precipitation hardened) the oxidic inclusions are not responsible for the crack initiation, as it was found in the non ESR treated steels. In the 17-4 PH steel copper containing inclusions in the crack initiation areas were observed. In concentrated sodium solution pitting corrosion was found at both steels. (orig.).

  2. Crack layer theory

    Science.gov (United States)

    Chudnovsky, A.

    1984-01-01

    A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.

  3. Boudinage and folding as an energy instability in ductile deformation

    Science.gov (United States)

    Peters, Max; Herwegh, Marco; Paesold, Martin K.; Poulet, Thomas; Regenauer-Lieb, Klaus; Veveakis, Manolis

    2016-05-01

    We present a theory for the onset of localization in layered rate- and temperature-sensitive rocks, in which energy-related mechanical bifurcations lead to localized dissipation patterns in the transient deformation regime. The implementation of the coupled thermomechanical 2-D finite element model comprises an elastic and rate-dependent von Mises plastic rheology. The underlying system of equations is solved in a three-layer pure shear box, for constant velocity and isothermal boundary conditions. To examine the transition from stable to localized creep, we study how material instabilities are related to energy bifurcations, which arise independently of the sign of the stress conditions imposed on opposite boundaries, whether in compression or extension. The onset of localization is controlled by a critical amount of dissipation, termed Gruntfest number, when dissipative work by temperature-sensitive creep translated into heat overcomes the diffusive capacity of the layer. Through an additional mathematical bifurcation analysis using constant stress boundary conditions, we verify that boudinage and folding develop at the same critical Gruntfest number. Since the critical material parameters and boundary conditions for both structures to develop are found to coincide, the initiation of localized deformation in strong layered media within a weaker matrix can be captured by a unified theory for localization in ductile materials. In this energy framework, neither intrinsic nor extrinsic material weaknesses are required, because the nucleation process of strain localization arises out of steady state conditions. This finding allows us to describe boudinage and folding structures as the same energy attractor of ductile deformation.

  4. Growth of inclined fatigue cracks using the biaxial CJP model

    Directory of Open Access Journals (Sweden)

    G. Laboviciute

    2015-07-01

    Full Text Available The CJP model of crack tip stresses is a modified version of the Williams crack tip stress field which takes account of simplified stress distributions that arise from the presence of a zone of plastic deformation associated with the crack flanks and crack tip, and that act on the elastic field responsible for driving crack growth. The elastic stress field responsible for crack growth is therefore controlled by the applied loading and by the induced boundary stresses at the interface with the plastic zone. This meso-scale model of crack tip stresses leads to a modified set of crack tip stress intensity factors that include the resultant influence of plastic wake-induced crack tip shielding, and which therefore have the potential to help resolve some longstanding controversies associated with plasticity-induced closure. A full-field approach has now been developed for stress using photoelasticity and also for displacement using digital image correlation. This paper considers the characterisation of crack growth rate data with the biaxial CJP model, using compact tension specimens that contain inclined cracks at the notch tip with initial angles of 30°, 45° and 60° to the horizontal axis. Significant experimental difficulties are experienced in growing cracks in a biaxial field under uniaxial tensile loading, as the natural tendency of the crack is to turn so that it becomes perpendicular to the maximum principal stress direction. However, crack angle is not an issue in the CJP model which calculates the stress field parallel with, and perpendicular to, the crack plane. These stress components can be rotated into directions comparable with the usual KI and KII directions and used to calculate stress intensity parameters that should be directly comparable with the standard stress intensity formulations. Another difficulty arises, however, in finding published expressions for KI and KII for CT specimens with curved or kinked cracks. The CJP model

  5. Effect of crack propagation on crack tip fields

    Directory of Open Access Journals (Sweden)

    F.V. Antunes

    2013-07-01

    Full Text Available Crack closure influences fatigue crack growth rate and must be included in the design of components. Plasticity induced crack closure is intimately linked with the crack tip plastic deformation, which becomes residual as the crack propagates. The objective here is to study numerically the effect of crack propagation on crack tip fields. The transient effect observed at the beginning of crack propagation is linked to the hardening behavior of material. The effect of mesh refinement is studied, and a singular behavior is evident, which is explained by the sharp crack associated with mesh topology, composed of a regular pattern of square elements. The plastic zone size measured perpendicularly to crack flank in the residual plastic wake is quantified and compared with literature models. Finally, the removal of material at the first node behind crack tip with load cycling was observed for plane strain state and some hardening models in plane stress state.

  6. Small-crack test methods

    Science.gov (United States)

    Larsen, James M.; Allison, John E.

    This book contains chapters on fracture mechanics parameters for small fatigue cracks, monitoring small-crack growth by the replication method, measurement of small cracks by photomicroscopy (experiments and analysis), and experimental mechanics of microcracks. Other topics discussed are the real-time measurement of small-crack-opening behavior using an interferometric strain/displacement gage; direct current electrical potential measurement of the growth of small cracks; an ultrasonic method for the measurement of the size and opening behavior of small fatigue cracks; and the simulation of short crack and other low closure loading conditions, utilizing constant K(max) Delta-K-decreasing fatigue crack growth procedures.

  7. Étude numérique de la topologie du champ résiduel de déplacements d'un milieu ductile fissuré : influence sur la formation des caustiques

    Science.gov (United States)

    Pop, Octavian; Valle, Valéry; Cottron, Mario

    2004-04-01

    The purpose of our work is to illustrate that, by using a simple optical method (phenomenon of caustics) it is possible to locate, near the crack tip, the boundaries of the plastic zone for a cracked body. In this Note, we show that, through numerical simulations, in the case of a ductile SEN specimen, loaded in mode I and following a loading history, the appearance and development of the plastic zone involves irreversible topological changes in the vicinity of the crack tip, made obvious by caustics shape variations. To cite this article: O. Pop et al., C. R. Mecanique 332 (2004).

  8. Effect of crack surface geometry on fatigue crack closure

    Energy Technology Data Exchange (ETDEWEB)

    Drury, W.J. [P and L Technologies, Inc., Atlanta, GA (United States); Gokhale, A.M. [Georgia Inst. of Tech., Atlanta, GA (United States). School of Materials Science and Engineering; Antolovich, S.D. [Washington State Univ., Pullman, WA (United States). School of Mechanical and Materials Engineering

    1995-10-01

    The geometry of crack faces often plays a critical role in reducing crack extension forces when crack closure occurs during fatigue crack growth. Most previous studies of fatigue crack closure are concerned with mechanical measure of closure as related to the crack growth rate; very little attention has been given to the geometry of the crack surfaces. The objective is to identify those aspects of crack surface geometry that are important in the closure process, to develop quantitative fractographic techniques to estimate such attributes in a statistically significant and robust manner, and to correlate them to the physical process of crack closure. For this purpose, fatigue crack propagation experiments were performed on a Ni-base superalloy and crack growth rates and crack closure loads were measured. Digital image profilometry and software-based analysis techniques were used for statistically reliable and detailed quantitative characterization of fatigue crack profiles. It is shown that the dimensionless, scale-independent attributes, such a height-to-width ratio of asperities, fractal dimensions, dimensionless roughness parameters, etc., do not represent the aspects of crack geometry that are of primary importance in the crack closure phenomena. Furthermore, it is shown that the scale-dependent characteristics, such as average asperity height, do represent the aspects of crack geometry that play an interactive role in the closure process. These observations have implications concerning the validity of geometry-dependent, closure-based models for fatigue crack growth.

  9. Characterisation of the fracture properties in the ductile to brittle transition region of the weld material of a reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Scibetta, M. [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Ferreno, D., E-mail: ferrenod@unican.es [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain); Gorrochategui, I. [Centro Tecnologico de Componentes (CTC), Parque Cientifico y Tecnologico de Cantabria, Isabel Torres No 1, 39011 Santander (Spain); Nuclenor, SA, C/Hernan Cortes 26, 39003 Santander (Spain); Lacalle, R. [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain); Walle, E. van [SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Martin, J. [Nuclenor, SA, C/Hernan Cortes 26, 39003 Santander (Spain); Gutierrez-Solana, F. [University of Cantabria, ETS Ingenieros de Caminos, Av/Los Castros s/n, 39005 Santander (Spain)

    2011-04-15

    This work presents the results of the fracture characterisation of the weld material of a nuclear vessel, currently in service, in the ductile to brittle transition region. The tests consisted of Charpy impact and tensile tests, performed in the framework of the surveillance programme of the plant. Moreover, in the context of this research, K{sub Jc} fracture toughness tests on pre-cracked Charpy V notch specimens (evaluated according to the Master Curve methodology) together with some mini-tensile tests, were performed; non-irradiated and several irradiated material conditions were characterised. The analysis of the experimental results revealed some inconsistencies concerning the material embrittlement as measured through Charpy and K{sub Jc} fracture tests: in order to obtain an adequate understanding of the results, an extended experimental scope well beyond the regulatory framework was developed, including Charpy tests and K{sub Jc} fracture tests, both performed on reconstituted specimens. Moreover, Charpy specimens irradiated in the high flux BR2 material test reactor were tested with the same purpose. With this extensive experimental programme, a coherent and comprehensive description of the irradiation behaviour of the weld material in the transition region was achieved. Furthermore it revealed better material properties in comparison with the initial expectations based on the information obtained in the framework of the surveillance programme.

  10. On strain and damage interactions during tearing: 3D in situ measurements and simulations for a ductile alloy (AA2139-T3)

    Science.gov (United States)

    Morgeneyer, Thilo F.; Taillandier-Thomas, Thibault; Buljac, Ante; Helfen, Lukas; Hild, François

    2016-11-01

    Strain and damage interactions during tearing of a ductile Al-alloy with high work hardening are assessed in situ and in 3D combining two recently developed experimental techniques, namely, synchrotron laminography and digital volume correlation. Digital volume correlation consists of registering 3D laminography images. Via simultaneous assessments of 3D strain and damage at a distance of 1-mm ahead of a notch root of a thin Compact Tension-like specimen, it is found that parallel crossing slant strained bands are active from the beginning of loading in a region where the crack will be slanted. These bands have an intermittent activity but are stable in space. Even at late stages of deformation strained bands can stop their activity highlighting the importance of plasticity on the failure process rather than damage softening. One void is followed over the loading history and seen to grow and orient along the slant strained band at very late stages of deformation. Void growth and strain are quantified. Gurson-Tvergaard-Needleman-type simulations using damage nucleation for shear, which is based on the Lode parameter, are performed and capture slant fracture but not the initial strain fields and in particular the experimentally found slant bands. The band formation and strain distribution inside and outside the bands are discussed further using plane strain simulations accounting for plastic material heterogeneity in soft zones.

  11. Thermomechanical treatment of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    A. A. Nofal

    2007-11-01

    Full Text Available The production of lightweight ferrous castings with increased strength properties became unavoidable facing the serious challenge of lighter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new route for production of thin-wall products. This work aims at studying the influence of thermomechanical treatment, either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after austempering. In the first part of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate of ausferrite formation and leading to a much finer and more homogeneous ausferrite product. The kinetics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on the strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively. A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel is added to ADI to increase hardenability of thick section castings, while ausforming to higher degrees of deformation is necessary to alleviate the deleterious effect of alloy segregation on ductility. In the second part of this work, the influence of cold rolling (CR on the mechanical properties and structural characteristics of ADI was investigated. The variation in properties was related to the amount of retained austenite (γr and its mechanically induced ransformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with tensile strain. The amount of retained austenite was found to

  12. Hot ductility of medium carbon steel with vanadium

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chang-Hoon, E-mail: lee1626@kims.re.kr [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Park, Jun-Young [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung [R& D Center, Hyundai Steel Company, Dangjin, Chungnam 343-823 (Korea, Republic of); Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of)

    2016-01-10

    Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10{sup −3}/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae{sub 3} temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

  13. Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging

    Science.gov (United States)

    Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.

    2003-01-01

    Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.

  14. Environmentally assisted cracking in light water reactors.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Chung, H. M.; Clark, R. W.; Gruber, E. E.; Shack, W. J.; Soppet, W. K.; Strain, R. V.

    2007-11-06

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from January to December 2002. Topics that have been investigated include: (a) environmental effects on fatigue crack initiation in carbon and low-alloy steels and austenitic stainless steels (SSs), (b) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs in BWRs, (c) evaluation of causes and mechanisms of irradiation-assisted cracking of austenitic SS in PWRs, and (d) cracking in Ni-alloys and welds. A critical review of the ASME Code fatigue design margins and an assessment of the conservation in the current choice of design margins are presented. The existing fatigue {var_epsilon}-N data have been evaluated to define the effects of key material, loading, and environmental parameters on the fatigue lives of carbon and low-alloy steels and austenitic SSs. Experimental data are presented on the effects of surface roughness on fatigue crack initiation in these materials in air and LWR environments. Crack growth tests were performed in BWR environments on SSs irradiated to 0.9 and 2.0 x 10{sup 21} n x cm{sup -2}. The crack growth rates (CGRs) of the irradiated steels are a factor of {approx}5 higher than the disposition curve proposed in NUREG-0313 for thermally sensitized materials. The CGRs decreased by an order of magnitude in low-dissolved oxygen (DO) environments. Slow-strain-rate tensile (SSRT) tests were conducted in high-purity 289 C water on steels irradiated to {approx}3 dpa. The bulk S content correlated well with the susceptibility to intergranular SCC in 289 C water. The IASCC susceptibility of SSs that contain >0.003 wt. % S increased drastically. bend tests in inert environments at 23 C were conducted on broken pieces of SSRT specimens and on unirradiated specimens of the same materials after hydrogen charging. The results of the tests and a review of other data in the literature

  15. Material-analytical investigations on crack initiation and progression in notched laser beam welds. Final report; Makro- und mikrostrukturelle Eigenschaften laserstrahlgeschweisster Verbindungen. Teilprojekt: Werkstoffanalytische Untersuchungen zu Risseinleitung und -verlauf an gekerbten Laserstrahlschweissnaehten. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Goede, M.; Schmid, C.; Bormann, A.; Haferkamp, H.

    2000-07-28

    Laser technology is a fast-growing market segment in particular for the German industry. While lasers with their economical and technical advantages are already widely used in the automotive industry, there are still quite some barriers in other fields of application for the use of lasers as a joining tool. The elaborated project results provide a possibility to prove the strength of laser-welded joints. The results of this innovative technology thus contribute, in conjunction with their description in the laser manual 'Laser Beam Welding', to an advanced use in a multitude of fields of application in industrial manufacturing. Especially within the legally defined area, the modified tensile and bend test specimen offer geometries which are easy and consistently to produce and which do not only stress the weld but also the heat-affected zone up to an initiation of cracks. This allows for a an evaluation of the laser beam weld. (orig.) [German] Die Lasertechnik stellt insbesondere fuer die deutsche Industrie ein Marktsegment mit grossem Wachstumspotential dar. Waehrend die wirtschaftlichen und technischen Vorteile des Lasereinsatzes im Automobilbau bereits stark genutzt werden, bestehen in anderen Anwendungsbereichen eine Reihe von Barrieren, den Laser als Fuegewerkzeug zu verwenden. Die erarbeiteten Projektergebnisse zeigen eine Moeglichkeit zum Nachweis der Festigkeit lasergeschweisster Verbindungen auf und leisten in Verbindung mit der Darstellung im Handbuch 'Laserstrahlschweissen' einen wichtigen Schritt zum Einsatz dieser innovativen Technologie in weiten Anwendungsbereichen der industriellen Fertigung. Insbesondere fuer den gesetzlich geregelten Bereich bieten die modifizierten Zug- und Biegeproben einfach und reproduzierbar zu fertigende Geometrien, die sowohl die Schweissnaht als auch die Waermeeinflusszone bis zur Risseinleitung belasten und damit eine Bewertung der Laserstrahlschweissnaht ermoeglichen. (orig.)

  16. Thermodynamical Framework for Ductile Damage and Plasticity

    Science.gov (United States)

    César de Sá, José M. A.; Andrade, Filipe X. C.; Andrade Pires, Francisco M.

    2010-05-01

    Many models employed for the prediction of plastic deformation rely exclusively on elastoplastic theories, disregarding significant effects of internal degradation [1]. Constitutive models based on the Continuum Damage Mechanics theory provide more realistic predictions since damage is taken into account as an internal variable. In the present contribution, Lemaire's model for ductile damage [2] is questioned under the assumption of the principle of maximum inelastic dissipation [3]. The model is enhanced with a nonlocal formulation where the damage variable is spatially averaged by means of an integral operator [4]. Thermodynamical admissibility of the nonlocal model is checked by applying the global version of the Clausius-Duhem inequality [5]. Results from numerical analysis show that the constitutive model is insensitive to spatial discretization.

  17. Influence of crack shielding on subcritical crack growth in zirconia ceramics; Influencia del apantallamientoen la propagacion subcritica de fisuras en materiales de circona

    Energy Technology Data Exchange (ETDEWEB)

    Casellas, D.; Feder, A.; Llanes, L.; Anglada, M.

    2001-07-01

    The increase in fatigue life under a constant applied load, due to the presence of crack shielding, was studied. Time to failure was estimated by using a mathematical function that describes the crack shielding developed during subcritical crack growth. Such results were compared with experimental fatigue lives obtained in Y-TZP/PSZ materials. From this it may be concluded that the initial slope of crack shielding curves greatly influences the rime to failure. (Author) 5 refs.

  18. Enhanced ductility in round tensile bars produced by cladding a ductile ring

    Science.gov (United States)

    Chen, X. X.; Wu, P. D.; Embury, J. D.; Huang, Y.

    2010-03-01

    The effect of cladding a ductile ring on necking and fracture in round bars under tension is studied numerically using the finite element method based on the Gurson damage model. It is demonstrated that the cladding increases both the necking strain and the fracture strain. The effects of topological arrangement of cladding ring on necking and fracture are numerically investigated. It is indicated that while a topological arrangement of cladding has no noticeable effect on necking, it significantly influences the fracture strain. For a given volume fraction of cladding, the fracture strain could increase about 11% if the ductile ring is moved from the outmost to the innermost. It is also found that the subtle appearance of fracture surface due to cladding displays strong mesh sensitivity and may even be an artefact of the mesh.

  19. Environmentally assisted cracking in LWR materials

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O.K.; Chung, H.M.; Kassner, T.F.; Park, J.H.; Shack, W.J. [Argonne National Lab., IL (United States); Zhang, J.; Brust, F.W.; Dong, P. [Battelle Columbus Labs., Columbus, OH (United States)

    1998-03-01

    The effect of dissolved oxygen level on fatigue life of austenitic stainless steels is discussed and the results of a detailed study of the effect of the environment on the growth of cracks during fatigue initiation are presented. Initial test results are given for specimens irradiated in the Halden reactor. Impurities introduced by shielded metal arc welding that may affect susceptibility to stress corrosion cracking are described. Results of calculations of residual stresses in core shroud weldments are summarized. Crack growth rates of high-nickel alloys under cyclic loading with R ratios from 0.2--0.95 in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 C are summarized.

  20. Effect of T-stress on crack growth along an interface between ductile and elastic solids

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2003-01-01

    properties across the interface the corresponding oscillating stress singularity fields are applied as boundary conditions on the outer edge of the region analysed. The fracture process is represented in terms of a cohesive zone model. It is shown that the interface fracture toughness is significantly...... increased by a negative T-stress in the elastic-plastic solid, while a positive T-stress in the elastic-plastic solid leads to a reduced fracture toughness....

  1. Crack detection of railway turnouts using PZT sensors (presentation video)

    Science.gov (United States)

    Ni, Yiqing; Li, Z. G.; Wu, F.

    2014-05-01

    Railway turnouts (railroad switches) are the weakest components of a rail track system. Cracks may occur in the railway turnouts due to cyclic loadings and impact loadings imposed by passing trains. It is of great significance to continuously monitor the health condition of the railway turnouts and promptly detect crack once it initiates. It is well-known that acoustic emission (AE) signals are generated when a crack initiates and propagates. Detecting the high-frequency AE signals by piezoelectric sensors can help identify the crack and its location. This paper reports the design and implementation of a PZT-based system for crack monitoring of railway turnouts. This online monitoring system is activated for signal collection by a trigger system when a train is arriving to pass through the instrumented railway turnout. It mainly detects the AE signals generated when a crack initiates during the train passage or when the initiated crack expands during the passage of a heavy haul wagon. This system has been installed on a railroad line for over one year and has successfully detected the damage occurring at a railroad switch during its service period. This paper also briefs a guided-wave-based system for monitoring of micro-cracks in rail tracks by integrating FBG and PZT sensors.

  2. Film induced intergranular cracking of binary noble alloys

    Energy Technology Data Exchange (ETDEWEB)

    Friedersdorf, F. [Bureau of Mines, Albany, OR (United States); Sieradzki, K. [Arizona State Univ., Tempe, AZ (United States)

    1995-10-01

    Dealloying of a binary noble alloy produces a porous layer rich in the more noble element. Application of a tensile load may initiate a brittle intergranular crack in the dealloyed layer that advances into the unattached material. The relationships between the dealloying potential, dealloyed layer thickness and alloy susceptibility to film induced intergranular cracking have been studied. Ag-Au alloys were studied.

  3. On Early Age Crack Formation in FRC Slabs

    DEFF Research Database (Denmark)

    Olesen, John Forbes; Stang, Henrik

    1997-01-01

    The problem of early age crack formation in FRC slabs due to restrained temperature and shrinkage deformations, is given an analytical treatment. A model taking into account the ageing properties of the tensile softening curve and the continued development in the temperature and shrinkage...... deformations after crack initiation, is presented. Based on this model a design strategy for FRC slabs is outlined....

  4. A phase-field model for ductile fracture at finite strains and its experimental verification

    Science.gov (United States)

    Ambati, Marreddy; Kruse, Roland; De Lorenzis, Laura

    2016-01-01

    In this paper, a phase-field model for ductile fracture previously proposed in the kinematically linear regime is extended to the three-dimensional finite strain setting, and its predictions are qualitatively and quantitatively compared with several experimental results, both from ad-hoc tests carried out by the authors and from the available literature. The proposed model is based on the physical assumption that fracture occurs when a scalar measure of the accumulated plastic strain reaches a critical value, and such assumption is introduced through the dependency of the phase-field degradation function on this scalar measure. The proposed model is able to capture the experimentally observed sequence of elasto-plastic deformation, necking and fracture phenomena in flat specimens; the occurrence of cup-and-cone fracture patterns in axisymmetric specimens; the role played by notches and by their size on the measured displacement at fracture; and the sequence of distinct cracking events observed in more complex specimens.

  5. Three-dimensional characterization of stress corrosion cracks

    DEFF Research Database (Denmark)

    Lozano-Perez, S.; Rodrigo, P.; Gontard, Lionel Cervera

    2011-01-01

    Understanding crack propagation and initiation is fundamental if stress corrosion cracking (SCC) mechanisms are to be understood. However, cracking is a three-dimensional (3D) phenomenon and most characterization techniques are restricted to two-dimensional (2D) observations. In order to overcome...... the best spatial resolution. To illustrate the power of these techniques, different parts of dominant stress corrosion cracks in Ni-alloys and stainless steels have been reconstructed in 3D. All relevant microstructural features can now be studied in detail and its relative orientation respect...

  6. Quantity effect of radial cracks on the cracking propagation behavior and the crack morphology.

    Directory of Open Access Journals (Sweden)

    Jingjing Chen

    Full Text Available In this letter, the quantity effect of radial cracks on the cracking propagation behavior as well as the circular crack generation on the impacted glass plate within the sandwiched glass sheets are experimentally investigated via high-speed photography system. Results show that the radial crack velocity on the backing glass layer decreases with the crack number under the same impact conditions during large quantities of repeated experiments. Thus, the "energy conversion factor" is suggested to elucidate the physical relation between the cracking number and the crack propagation speed. Besides, the number of radial crack also takes the determinative effect in the crack morphology of the impacted glass plate. This study may shed lights on understanding the cracking and propagation mechanism in laminated glass structures and provide useful tool to explore the impact information on the cracking debris.

  7. Concrete cover cracking due to uniform reinforcement corrosion

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Geiker, Mette Rica;

    2013-01-01

    is calculated using literature data on corrosion rate and Faraday’s law. The parameters varied comprise reinforcement diameter, concrete cover thickness and concrete material properties, viz. concrete tensile strength and ductility (plain concrete and fibre reinforced concrete). Results obtained from......Service life design (SLD) is an important tool for civil engineers to ensure that the structural integrity and functionality of the structure is not compromised within a given time frame, i.e. the service life. In SLD of reinforced concrete structures, reinforcement corrosion is of major concern...... and reinforcement de-passivation is a frequently used limit state. The present paper investigates an alternative limit state: corrosion-induced cover cracking. Results from numerical simulations of concrete cover cracking due to reinforcement corrosion are presented. The potential additional service life...

  8. GPR abilities in investigation of the pavement transversal cracks

    Science.gov (United States)

    Krysiński, Lech; Sudyka, Jacek

    2013-10-01

    This paper describes the results of an investigation into the capabilities of the GPR technique within the field of pavement crack diagnostics. Initially, laboratory tests were performed on prototypes simulating idealized cracks. Next, long-term visual observation and repeated GPR scanning were performed, on three roads of semi-rigid construction, several hundreds of meters long and subjected to heavy traffic. Furthermore, a road of rigid construction was tested, having a more than 70-year history of use. In several cases the cracks were probed by drillings, in order to recognize structures responsible for signal generation, or to explain reasons of signal lacking. The main result of this work is a list of GPR indications of cracks, which can be noticed on echograms. It was created through a correlation of the visually-observed cracks with the corresponding echograms, with decimeter accuracy. Several types of GPR responses were classified and linked to possible categories of crack structures, or to processes associated with the presence of cracks (as crumbling, erosion, and lithological alterations). The poor visibility of cracks was also studied, due to small crack size, or to the blurred character of the damaged area, or else to masking effects related to coarse grains in the asphalt mixture. The efficiency of the proposed method for the identification and localization of cracks is higher when a long-term GPR observation is performed.

  9. Brittle and Ductile Behavior in Deep-Seated Landslides: Learning from the Vajont Experience

    Science.gov (United States)

    Paronuzzi, Paolo; Bolla, Alberto; Rigo, Elia

    2016-06-01

    This paper analyzes the mechanical behavior of the unstable Mt. Toc slope before the 1963 catastrophic collapse, considering both the measured data (surface displacements and microseismicity) and the updated geological model of the prehistoric rockslide. From February 1960 up to 9 October 1963, the unstable mass behaved as a brittle-ductile `mechanical system,' characterized by remarkable microseismicity as well as by considerable surface displacements (up to 4-5 m). Recorded microshocks were the result of progressive rock fracturing of distinct resisting stiff parts made up of intact rock (indentations, undulations, and rock bridges). The main resisting stiff part was a large rock indentation located at the NE extremity of the unstable mass that acted as a mechanical constraint during the whole 1960-1963 period, inducing a progressive rototranslation toward the NE. This large constraint failed in autumn 1960, when an overall slope failure took place, as emphasized by the occurrence of the large perimetrical crack in the upper slope. In this circumstance, the collapse was inhibited by a reblocking phenomenon of the unstable mass that had been previously destabilized by the first reservoir filling. Progressive failure of localized intact rock parts progressively propagated westwards as a consequence of the two further filling-drawdown cycles of the reservoir (1962 and 1963). The characteristic brittle-ductile behavior of the Vajont landslide was made possible by the presence of a very thick (40-50 m) and highly deformable shear zone underlying the upper rigid rock mass (100-120 m thick).

  10. Experimental observation of dynamic ductile damage development under various triaxiality conditions

    Science.gov (United States)

    Pillon, Laurianne; Adolf, Lise-Marie

    2015-06-01

    Fracture in ductile materials finds its origin in microscopic mechanisms: the nucleation of voids that grow and coalesce in order to form a crack. The most popular of these models, proposed by Gurson, aims at describing the damage development with respect to the plastic behavior of porous material. The Gurson model has been extended by Perrin to describe damage evolution in ductile viscoplastic porous materials. The Gurson-Perrin model (GPm) allows representing damage development with respect to the stress triaxiality and strain-rate conditions. We propose a new experimental design able to test and validate the GPm under various dynamic conditions and for different triaxiality levels. The experimental project will be detailed. A notch is drawn in the Cu cylindrical target where damage develops and the local failure occurs. A variation of the notch radius enables a variation in the triaxiality level. Three notch radii have been tested. Observations with numerical cameras allow following the shape of the notch, a characteristic of damage development. Several PDV measurements have been performed around the target. A first analysis of this experimental process will be shown and comparisons with numerical simulations will be presented.

  11. Void shape effects and voids starting from cracked inclusion

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2011-01-01

    Numerical, axisymmetric cell model analyses are used to study the growth of voids in ductile metals, until the mechanism of coalescence with neighbouring voids sets in. A special feature of the present analyses is that extremely small values of the initial void volume fraction are considered, dow...

  12. Matrix Crack Detection by an Embedded Polarimetric Sensor

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Polarimetric optical fibre sensors have been embedded within the 0° ply and close to the 0/90 interface of transparent cross-ply GFRP coupons. The laminate ply cracks may initiate and propagate across the coupon when the coupons were subjected to an increasing quasi-static load in a servo-hydraulic testing machine.Crack accumulation have been monitored using a long gauge-length extensometer. The response of the strain signal, the optical signal and the load signal to cracks at different positions in the coupon in relation to the extensometer and optical sensor positions have been acquired and compared by means of video images of the crack growth. The relationship between crack growth and sensor response was demonstrated. The displacement induced by a new transverse crack has been predicted and compared with experimental data.

  13. Mechanisms for Ductile Rupture - FY16 ESC Progress Report

    Energy Technology Data Exchange (ETDEWEB)

    Boyce, Brad L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Carroll, Jay D. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Noell, Phillip [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bufford, Daniel Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Clark, Blythe G. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hattar, Khalid Mikhiel [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Lim, Hojun [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Battaile, Corbett C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-01-01

    Ductile rupture in metals is generally a multi-step process of void nucleation, growth, and coalescence. Particle decohesion and particle fracture are generally invoked as the primary microstructural mechanisms for room-temperature void nucleation. However, because high-purity materials also fail by void nucleation and coalescence, other microstructural features must also act as sites for void nucleation. Early studies of void initiation in high-purity materials, which included post-mortem fracture surface characterization using scanning electron microscopy (SEM) and high-voltage electron microscopy (HVEM) and in-situ HVEM observations of fracture, established the presence of dislocation cell walls as void initiation sites in high-purity materials. Direct experimental evidence for this contention was obtained during in-situ HVEM tensile tests of Be single crystals. Voids between 0.2 and 1 μm long appeared suddenly along dislocation cell walls during tensile straining. However, subsequent attempts to replicate these results in other materials, particularly α -Fe single crystals, were unsuccessful because of the small size of the dislocation cells, and these remain the only published in-situ HVEM observations of void nucleation at dislocation cell walls in the absence of a growing macrocrack. Despite this challenge, other approaches to studying void nucleation in high-purity metals also indicate that dislocation cell walls are nucleation sites for voids.

  14. Compression Stress Effect on Dislocations Movement and Crack propagation in Cubic Crystal

    CERN Document Server

    Suprijadi,; Yusfi, Meiqorry

    2012-01-01

    Fracture material is seriously problem in daily life, and it has connection with mechanical properties itself. The mechanical properties is belief depend on dislocation movement and crack propagation in the crystal. Information about this is very important to characterize the material. In FCC crystal structure the competition between crack propagation and dislocation wake is very interesting, in a ductile material like copper (Cu) dislocation can be seen in room temperature, but in a brittle material like Si only cracks can be seen observed. Different techniques were applied to material to study the mechanical properties, in this study we did compression test in one direction. Combination of simulation and experimental on cubic material are reported in this paper. We found that the deflection of crack direction in Si caused by vacancy of lattice,while compression stress on Cu cause the atoms displacement in one direction. Some evidence of dislocation wake in Si crystal under compression stress at high tempera...

  15. Creep-Fatigue Crack Growth Interaction in Nickel Base Supper Alloy

    Directory of Open Access Journals (Sweden)

    F. Djavanroodi

    2008-01-01

    Full Text Available Most engineering components which operate at elevated temperatures are subjected to non-steady loading during service. This paper describes the current fracture mechanics concepts that are employed to predict cracking of Nickel base supper alloy materials at high temperatures under low and high frequency cyclic loading. A model for predicting creep crack growth in terms of C* and the creep uniaxial ductility is presented at low frequency and at high frequency power law relation is used to predict the crack growth rate. When dealing with creep/fatigue interaction a simple cumulative damage concept with fractography evidence is used to predict the crack growth rate. It is shown that these models give good agreement with the experimental results.

  16. Crack path simulation for cylindrical contact under fretting conditions

    Directory of Open Access Journals (Sweden)

    R.A. Cardoso

    2016-02-01

    Full Text Available In this work different strategies to estimate crack path for cylindrical contacts under fretting conditions are carried out. The main goal is to propose and to evaluate methodologies not only to estimate the direction of crack initiation but also the subsequent propagation in its earlier stages, where the stress field is multiaxial, non-proportional and decays very fast due to the proximity with the contact interface. Such complex conditions pose a substantial challenge to the modelling of crack path. The numerical simulations are provided by a 2D Finite Element Analysis taking into account interactions between the crack faces. The results show that, under fretting conditions, models based on the critical plane method are not effective to estimate the crack initiation orientation, while models based on a so called “critical direction” applied along a critical distance provide better results. Regarding the subsequent crack propagation orientation, it was possible to see that stress intensity factor based models where one considers an infinitesimal virtual crack emerging from an original preexistent crack are powerful mechanisms of crack orientation estimation.

  17. Environmentally Assisted Cracking of Nickel Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B

    2004-02-06

    Environmentally Assisted Cracking (EAC) is a general term that includes phenomena such as stress corrosion cracking (SCC), hydrogen embrittlement (HE), sulfide stress cracking (SSC), liquid metal embrittlement (LME), etc. EAC refers to a phenomenon by which a normally ductile metal looses its toughness (e.g. elongation to rupture) when it is subjected to mechanical stresses in presence of a specific corroding environment. For EAC to occur, three affecting factors must be present simultaneously. These include: (1) Mechanical tensile stresses, (2) A susceptible metal microstructure and (3) A specific aggressive environment. If any of these three factors is removed, EAC will not occur. That is, to mitigate the occurrence of EAC, engineers may for example eliminate residual stresses in a component or limit its application to certain chemicals (environment). The term environment not only includes chemical composition of the solution in contact with the component but also other variables such as temperature and applied potential. Nickel alloys are in general more resistant than stainless steels to EAC. For example, austenitic stainless steels (such as S30400) suffer SCC in presence of hot aqueous solutions containing chloride ions. Since chloride ions are ubiquitous in most industrial applications, the use of stressed stainless steels parts is seriously limited. On the other hand, nickel alloys (such as N10276) are practically immune to SCC in presence of hot chloride solutions and therefore an excellent alternative to replace the troubled stainless steels. Nonetheless, nickel alloys are not immune to other types of EAC. There are several environments (such as hot caustic and hot hydrofluoric acid) that may produce embrittlement in nickel alloys (Crum et al, 2000) (Table 1). The conditions where nickel alloys suffer EAC are highly specific and therefore avoidable by the proper design of the industrial components.

  18. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  19. Fatigue crack growth behaviors of a new burn-resistant highly-stabilized beta titanium alloy

    Institute of Scientific and Technical Information of China (English)

    WU Huan; ZHAO Yongqing; ZENG Weidong; QIAN Li

    2009-01-01

    This article presents the fatigue crack growth (FCG) behaviors of a new burn-resistant highly-stabilized beta Ti40 alloy. The FCG rotes were analyzed. The fracture surfaces and the side surfaces of the test samples were explored. The results show that frequency affects the cracking behaviors of Ti40 alloy. Temperature also plays an important role in Ti40 alloy cracking. At room temperature (25℃), when the frequency increases, the cracking rate changes a little in the range of low stress intensity factor (ΔK), while it changes significantly when ΔK is high. At 500℃, the cracking rate of Ti40 alloy changes significantly during all the course of clacking. The frequency also affects the microstructure patterns of Ti40 alloy. A number of secondary cracks appear in the area more than 200 μm from the main crack at a high ΔK when the fre-quency is 1 Hz, but only a few secondary cracks exist when the frequency is 10 Hz. Facet image is the main image of the fracture surfaces when the frequency is 1 Hz. While, ductile striation occupies most of the area of fracture surfaces when the frequency is 10 Hz.

  20. 40Ar/39Ar geochronology and exhumation of mylonitized metamorphic complex in Changle-Nanao ductile shear zone

    Institute of Scientific and Technical Information of China (English)

    王志洪; 卢华复

    1997-01-01

    New 40Ar/39Ar plateau ages from rocks of Changle-Nanao ductile shear zone are 107.9 Ma(Mus), 108.2 Ma(Bi), 107. 1 Ma(Bi), 109. 2 Ma(Hb) and 117. 9 Ma(Bi) respectively, which are concordant with their isochron ages and record the formation age of the ductile shear zone. The similarity and apparent overlap of the cooling ages with respective closure temperatures of 5 minerals document initial rapid uplift during 107-118 Ma following the collision between the Min-Tai microcontinent and the Min-Zhe Mesozoic volcanic arc. The 40Ar/39Ar plateau ages, K-Ar date of K-feldspar and other geochronologic information suggest that the exhumation rate of the ductile shear zone is about 0.18-1.12 mm/a in the range of 107-70 Ma, which is mainly influenced by tectonic extension.

  1. Combined model of strain-induced phase transformation and orthotropic damage in ductile materials at cryogenic temperatures

    CERN Document Server

    Garion, Cedric

    2003-01-01

    Ductile materials (like stainless steel or copper) show at cryogenic temperatures three principal phenomena: serrated yielding (discontinuous in terms of dsigma/depsilon), plastic strain-induced phase transformations and evolution of ductile damage. The present paper deals exclusively with the two latter cases. Thus, it is assumed that the plastic flow is perfectly smooth. Both in the case of damage evolution and for the gamma-alpha prime phase transformation, the principal mechanism is related to the formation of plastic strain fields. In the constitutive modeling of both phenomena, a crucial role is played by the accumulated plastic strain, expressed by the Odqvist parameter p. Following the general trends, both in the literature concerning the phase transformation and the ductile damage, it is assumed that the rate of transformation and the rate of damage are proportional to the accumulated plastic strain rate. The gamma-alpha prime phase transformation converts the initially homogenous material to a two-p...

  2. Crack growth behavior under creep-fatigue conditions using compact and double edge notch tension-compression specimens

    Science.gov (United States)

    Narasimha Chary, Santosh Balaji

    inspection of fatigue surfaces, it has been found that that better alignment control procedures are needed to ensure symmetric crack fronts for the DEN(T-C) specimen. Creep-fatigue crack growth tests were conducted on 9Cr-1Mo (P91) steels at 625°C with various hold times. These tests were conducted using C(T) specimens under constant load amplitude conditions (tension-tension) and DEN(T-C) specimens under displacement like conditions (tension-compression). Crack growth data generated under creep-fatigue conditions using standard C(T) specimens correlated well with crack growth data generated using DEN(T-C) specimens. The crack growth rates per cycle increased significantly with increase in hold time when crack growth data were plotted with the cyclic stress intensity parameter, Delta-K. A transient behavior in the initial portion of da/dN versus Delta-K plots were observed for the hold time tests, as reported previously by several other researchers. It is shown for the C(T) specimens that the creep-fatigue interactions during crack growth for various hold times are represented better by the (Ct)avg parameter implying that the P91 steel behaves in a creep-ductile manner. Significant differences (factors of 2 to 5) were observed between the calculated values of (Ct)avg and those based on measured values of force-line deflection. It is also shown that there is a high risk of obtaining invalid data in longer hold time tests under force-control conditions. The usefulness of DEN(T-C) specimens for crack growth studies under displacement controlled conditions to combat ratcheting problems in tests conducted under load conditions is established. The tests conditions for the round-robin program on creep-fatigue crack growth testing in support of ASTM E-2760 are finalized. Further developments needed in creep-fatigue crack growth testing are also presented.

  3. Crack Propagation in Compressor Rotor Blade

    Science.gov (United States)

    2012-08-01

    by local Public Affairs Office) 13. SUPPLEMENTARY NOTES 14. ABSTRACT Turbomachine blading crack propagation and initiations are one of...the most important problems. Design, operation and modernization of the contemporary turbomachines are impossible without a detailed numerical and...Rao, J. S., Turbine Blade Life Estimation, Narosa Publishing House, (2000). Rao, J. S., Narayan, R. and Ranjith, M. C., Lifing of Turbomachine

  4. Effects of Mineral Composition and Microstructure on Crack Resistance of Sintered Ore

    Institute of Scientific and Technical Information of China (English)

    YING Zi-wei; JIANG Mao-fa; XU Li-xian

    2006-01-01

    Vickers indentation test was used to study the effects of mineral composition and microstructure on crack resistance of sintered ore, and the initiation and propagation of cracks in different minerals contained in sintered ore were examined. The results indicate that the microstructure of calcium ferrites is a major factor influencing crack resistance of sintered ore. Finer grain size of calcium ferrite will lead to higher cracking threshold and better crack resistance of sintered ore. The formation of calcium ferrite with fine grain size during sintering process is favorable for crack resistance of sintered ore.

  5. Direct Measurements of Critical Stresses and Cracking in Thin Films of Colloid Dispersions

    Science.gov (United States)

    Man, Weining; Russel, William B.

    2008-05-01

    Useful films can be formed by drying colloidal dispersions, but the negative capillary pressure generated often promotes cracks. Complex lateral flows during drying compromised previous measurements of the pressure required for cracking. Here we report data for the onset of cracking, and the additional cracks that appear at higher pressures, from high-pressure ultrafiltration experiments on homogeneously compressed films. A comparison of the data with expectations from theory confirms that cracking is controlled by elastic recovery, though an energy criterion only provides a lower bound. Our experiments also identify the role of flaws as nucleation sites that initiate cracks.

  6. Matrix fatigue crack development in a notched continuous fiber SCS-6/Ti-15-3 composite

    Science.gov (United States)

    Hillberry, B. M.; Johnson, W. S.

    1990-01-01

    In this study the extensive matrix fatigue cracking that has been observed in notched SCS-6/Ti-15-3 composites is investigated. Away from the notch a uniform spacing of the fatigue cracks develops. Closer to the notch, fiber-matrix debonding which occurs increases the crack spacing. Crack spacing and debond length determined from shear-lag cylinder models compare favorably with experimental observations. Scanning electron microscope (SEM) fractography showed that the principal fatigue crack initiation occurred around the zero degree fibers. Interface failure in the 90 degree plies does not lead to the development of the primary fatigue cracking.

  7. Incubation time for sub-critical crack propagation in SiC-SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    El-Azab, A.; Ghoniem, N.M. [Univ. of California, Los Angeles, CA (United States)

    1995-04-01

    The objective of this work is to investigate the time for sub-critical crack propagation is SiC-SiC composites at high temperatures. The effects of fiber thermal creep on the relaxation of crack bridging tractions in SiC-SiC ceramic matrix composites (CMCs) is considered in the present work, with the objective of studying the time-to propagation of sub-critical matrix cracks in this material at high temperatures. Under the condition of fiber stress relaxation in the bridiging zone, it is found that the crack opening and the stress intensity factor increase with time for sub-critical matrix cracks. The time elapsed before the stress intensity reaches the critical value for crack propagation is calculated as a function of the initial crack length, applied stress and temperature. Stability domains for matrix cracks are defined, which provide guidelines for conducting high-temperature crack propagation experiments.

  8. Elastic Relaxation of Fluid-Driven Cracks and the Resulting Backflow

    Science.gov (United States)

    Lai, Ching-Yao; Zheng, Zhong; Dressaire, Emilie; Ramon, Guy Z.; Huppert, Herbert E.; Stone, Howard A.

    2016-12-01

    Cracks filled with fluid propagation when the pressurized fluid is injected into the crack. Subsequently, when the fluid inlet is exposed to a lower pressure, the fluid flows backwards (backflow) and the crack closes due to the elastic relaxation of the solid. Here we study the dynamics of the crack closure during the backflow. We find that the crack radius remains constant and the fluid volume in the crack decreases with time in a power-law manner at late times. The balance between the viscous stresses in the fluid and elastic stresses in the fluid and the elastic stresses in the solid yields a scaling law that agrees with the experimental results for different fluid viscosities, Young's moduli of the solid, and initial radii of the cracks. Furthermore, we visualize the time-dependent crack shapes, and the convergence to a universal dimensionless shape demonstrates the self-similarity of the crack shapes during the backflow process.

  9. In situ observation of rolling contact fatigue cracks by laminography using ultrabright synchrotron radiation

    Directory of Open Access Journals (Sweden)

    Y. Nakai

    2015-10-01

    Full Text Available In rolling contact fatigue (RCF, cracks usually initiate from inclusions beneath the surface and propagate to the contact surface. In the present study, synchrotron radiation computed laminography (SRCL imaging was performed to observe flaking defects during the RCF of a high-strength steel. Specially fabricated inclusion-rich steel plate specimens were employed in the experiments. For the in situ observation of crack propagation, a compact RCF testing machine was developed, and a 4D analysis scheme was applied to the data obtained by SRCL. RCF tests were carried out near the measurement hatch of the beam line used SRCL to enable the successive observation of crack initiation and growth behaviors. Specimens before and after the occurrence of flaking were observed by SRCL, and flaking defects and cracks under the surface were successfully detected. As a result, details of the crack initiation and flaking process in RCF could be discussed. Shear-type horizontal cracks were found to initiate after the initiation and propagation of tensile-type vertical cracks along inclusions, where the face of the vertical cracks was perpendicular to the rolling direction and rolling surface. Therefore, the formation of vertical cracks is considered to affect shear-type crack formation and flaking, where the shape and length of inclusions also affect the initiation and propagation of vertical cracks.

  10. Carbon content of austenite in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Chang, L.C. [Kuang Wu Inst. of Tech. and Commerce, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1998-06-05

    The development of austempered ductile iron (ADI) is a major achievement in cast iron technology. The austempering heat treatment enables the ductile cast iron containing mainly strong bainitic ferrite and ductile carbon-enriched austenite, with some martensite transforms from austenite during cooling down to room temperature. A key factor controlling the stability of the retained austenite can be evaluated soundly using the thermodynamics principles. It is the purpose here to demonstrate that the data of ADI from numerous sources have a similar trend.

  11. EFFECTS OF DISLOCATION CONFIGURATION,CRACK BLUNTING AND FREE SURFACES ON THE TRIGGERING LOAD OF DISLOCATION SOURCES

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effects of dislocation configuration, crack blunting and free surfaces on the triggering load of dislocation sources in the vicinity of a crack or a wedge tip subjected to a tensile load in the far field are investigated. An appropriate triggering criterion for dislocation sources is proposed by considering the configurational forces acting on each dislocation. The triggering behaviors of dislocation sources near the tips of a crack and a wedge are compared. It is also found that the blunting of crack tip and the presence of free surfaces near the crack or the wedge have considerable influences on the triggering load of dislocation sources. This study might be of significance to gaining a deeper understanding of the brittle-to-ductile transition of materials.

  12. Fluid migration in ductile shear zones

    Science.gov (United States)

    Fusseis, Florian; Menegon, Luca

    2014-05-01

    Fluid migration in metamorphic environments depends on a dynamically evolving permeable pore space, which was rarely characterised in detail. The data-base behind our understanding of the 4-dimensional transport properties of metamorphic rocks is therefore fragmentary at best, which leaves conceptual models poorly supported. Generally, it seems established that deformation is a major driver of permeability generation during regional metamorphism, and evidence for metamorphic fluids being channelled in large scale shear zones has been found in all depth segments of the continental crust. When strain localizes in ductile shear zones, the microfabric is modified until a steady state mylonite is formed that supports large deformations. A dynamic porosity that evolves during mylonitisation controls the distinct transport pathways along which fluid interacts with the rock. This dynamic porosity is controlled by a limited number of mechanisms, which are intrinsically linked to the metamorphic evolution of the rock during its deformational overprint. Many mid- and lower-crustal mylonites comprise polyphase mixtures of micron-sized grains that show evidence for deformation by dissolution/precipitation-assisted viscous grain boundary sliding. The establishment of these mineral mixtures is a critical process, where monomineralic layers are dispersed and grain growth is inhibited by the heterogeneous nucleation of secondary mineral phases at triple junctions. Here we show evidence from three different mid- and lower-crustal shear zones indicating that heterogeneous nucleation occurs in creep cavities. Micro- and nanotomographic observations show that creep cavities provide the dominant form of porosity in these ultramylonites. They control a "granular fluid pump" that directs fluid migration and hence mass transport. The granular fluid pump operates on the grain scale driven by viscous grain boundary sliding, and requires only small amounts of fluid. The spatial arrangement of

  13. 大理岩脆-延-塑转换特性的细观模拟研究%MESOSCOPIC SIMULATION STUDY OF BRITTLE-DUCTILE-PLASTIC TRANSITION CHARACTER OF MARBLE

    Institute of Scientific and Technical Information of China (English)

    余华中; 阮怀宁; 褚卫江

    2013-01-01

      针对锦屏深埋大理岩峰后变形破坏的脆–延–塑转换特性,采用颗粒流程序(PFC)中的簇单元模型(CPM)对其进行细观模拟研究。经过对室内试验结果的反复模拟校准,获得描述锦屏深埋大理岩力学性质的一组细观物理力学性质参数。模型试验结果表明:试样的一系列宏观力学表现,包括弹性模量、泊松比、单轴与启裂抗压强度、应力–应变曲线、峰值与残余强度包络线、拉压强度比以及破坏形态等均与锦屏深埋大理岩的试验结果具有良好的一致性。对不同围压下裂纹发育规律的研究表明:不同应力状态下细观裂纹发育特征的显著差异是导致大理岩的变形破坏出现脆–延–塑转换特性的主要原因;张性裂纹的大量发育决定介质的脆性破坏模式,而剪切裂纹数目的快速增长则促使介质由脆性破坏模式逐渐向延–塑性破坏模式转换。%The deformation and failure characteristics of brittle-ductile-plastic transition,which is shown in the post-peak stage for Jinping deep marble,was simulated by clumped-particle model(CPM) of particle flow code(PFC),and studied from the micro view. After a long process of trial-and-error calibration of laboratory test results,a set of micro parameters for Jinping deep marble were obtained. It is shown that a series of macroscopic mechanical properties of the synthetic rock,including the elastic modulus,Poisson′s ratio,uniaxial compressive and crack initiation strengths,stress-strain curves,the peak and residual strength envelops,the ratio of tensile to uniaxial compressive strength,and the failure patterns of synthetic rock samples,all agree well with the test results of Jinping deep marble. Study of regularities of crack development in synthetic rock samples at different confining pressures indicates that:The significant difference of development features of microcracks at different confining pressures is

  14. A micro-mechanical analysis of thermo-elastic properties and local residual stresses in ductile iron based on a new anisotropic model for the graphite nodules

    Science.gov (United States)

    Andriollo, Tito; Thorborg, Jesper; Tiedje, Niels; Hattel, Jesper

    2016-06-01

    In this paper, the thermo-elastic behavior of the graphite nodules contained in ductile iron is derived on the basis of recent transmission electron microscopy investigations of their real internal structure. The proposed model is initially validated by performing a finite element homogenization analysis to verify its consistency with the room-temperature elastic properties of ductile iron measured at the macro scale. Subsequently, it is used to investigate the formation of local residual stresses around the graphite particles by simulating the manufacturing process of a typical ferritic ductile iron grade, and the results are compared with preliminary measurements using synchrotron x-rays. Finally, the obtained accurate description of the stress & strain field at the micro scale is used to shed light on common failure modes reported for the nodules and on some peculiar properties observed in ductile iron at both micro and macro scale.

  15. Fast electromigration crack in nanoscale aluminum film

    Science.gov (United States)

    Emelyanov, O. A.; Ivanov, I. O.

    2014-08-01

    The current-induced breakage of 20 nm thin aluminum layers deposited onto capacitor grade polypropylene (PP) films is experimentally studied. Biexponential current pulses of different amplitude (10-15 A) and duration (0.1-1 μs) were applied to the samples. Breakage occurred after fast development of electromigrating ˜200 nm-wide cracks with initial propagation velocity of ˜1 m/s under a high current density of ˜1012 A/m2. The cracks stopped when their lengths reached 250-450 μm. This behavior is explained by the balance of electromigration and stress-induced atomic fluxes.

  16. Fatigue crack propagation behavior of ultrahigh molecular weight polyethylene.

    Science.gov (United States)

    Connelly, G M; Rimnac, C M; Wright, T M; Hertzberg, R W; Manson, J A

    1984-01-01

    The relative fatigue crack propagation resistance of plain and carbon fiber-reinforced ultrahigh molecular weight polyethylene (UHMWPE) was determined from cyclic loading tests performed on compact tension specimens machined from the tibial components of total knee prostheses. Both materials were characterized by dynamic mechanical spectroscopy, X-ray diffraction, and differential scanning calorimetry. The cyclic tests used loading in laboratory air at 5 Hz using a sinusoidal wave form. Dynamic mechanical spectroscopy showed that the reinforced UHMWPE had a higher elastic storage modulus than the plain UHMWPE, whereas X-ray diffraction and differential scanning calorimetry showed that the percent crystallinity and degree of order in the crystalline regions were similar for the two materials. Fatigue crack propagation in both materials proved to be very sensitive to small changes in the applied cyclic stress intensity range. A 10% increase in stress intensity resulted in approximately an order of magnitude increase in fatigue crack growth rate. The fatigue crack propagation resistance of the reinforced UHMWPE was found to be significantly worse than that of the plain UHMWPE. This result was attributed to poor bonding between the carbon fibers and the UHMWPE matrix and the ductile nature of the matrix itself.

  17. Experimental testing and evaluation of cracks defects in line pipe

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini, Ali; Cronin, Duane; Plumtree, Alan [University of Waterloo, Waterloo, Ontario (Canada); Kania, Richard [TransCanada Pipelines, Calgary, AB (Canada)

    2010-07-01

    Aging pipelines may show environmental or stress-induced cracking or similar defects. Several assessment methods are currently used for crack-like defects, as well as numerical modeling approaches. All have been used successfully, but unknown factors are the degree of conservatism and sensitivity to the various input parameters. To fill this knowledge gap, a series of full-scale burst tests was undertaken and successfully completed on end-capped, seam-welded pipe specimens having a 20-inch diameter and 5.7-mm wall thickness. The purpose was to study the failure behaviour of axial surface crack flaws and determine if the Level 3 FAD approach, NG-18 method and CorLAS can be applied to predict failure. The aspect of the fracture surface showed that the cause of failure of the pipe sections was ductile tearing, as expected in view of the material and crack sizes. It was found that the most accurate predictions were obtained with Level 3 FAD (J approach, using the cylinder equations) and CorLAS.

  18. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    Energy Technology Data Exchange (ETDEWEB)

    Wire, G.L.

    1997-02-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t{sub diss} which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t{sub diss} providing V{sub eac}, the crack tip velocity associated with EAC is less than V{sub In}, the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V{sub eac} need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths.

  19. Modeling the Ductile Brittle Fracture Transition in Reactor Pressure Vessel Steels using a Cohesive Zone Model based approach

    Energy Technology Data Exchange (ETDEWEB)

    Pritam Chakraborty; S. Bulent Biner

    2013-10-01

    Fracture properties of Reactor Pressure Vessel (RPV) steels show large variations with changes in temperature and irradiation levels. Brittle behavior is observed at lower temperatures and/or higher irradiation levels whereas ductile mode of failure is predominant at higher temperatures and/or lower irradiation levels. In addition to such temperature and radiation dependent fracture behavior, significant scatter in fracture toughness has also been observed. As a consequence of such variability in fracture behavior, accurate estimates of fracture properties of RPV steels are of utmost importance for safe and reliable operation of reactor pressure vessels. A cohesive zone based approach is being pursued in the present study where an attempt is made to obtain a unified law capturing both stable crack growth (ductile fracture) and unstable failure (cleavage fracture). The parameters of the constitutive model are dependent on both temperature and failure probability. The effect of irradiation has not been considered in the present study. The use of such a cohesive zone based approach would allow the modeling of explicit crack growth at both stable and unstable regimes of fracture. Also it would provide the possibility to incorporate more physical lower length scale models to predict DBT. Such a multi-scale approach would significantly improve the predictive capabilities of the model, which is still largely empirical.

  20. Influence of ageing, inclusions and voids on ductile fracture mechanism in commercial Al-alloys

    Indian Academy of Sciences (India)

    A Chennakesava Reddy; S Sundar Rajan

    2005-02-01

    The objective of the paper is to study the effect of ageing, inclusions and voids on the mechanism of fracture and resultant toughness. It has been found that the voids are initiated at only a fraction of the larger inclusions present. The initiation of voids at small particles in the ductile fracture process appears to have little effect on fracture toughness. The strain hardening capacity has a marked effect on void size, and is an indicator of fracture toughness in the commercial Al alloy.

  1. The role of grain boundary structure and crystal orientation on crack growth asymmetry in aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Adlakha, I. [School for Engineering of Matter, Transport, and Energy, Arizona State University, Tempe, AZ 85287 (United States); Tschopp, M.A. [U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Solanki, K.N., E-mail: kiran.solanki@asu.edu [School for Engineering of Matter, Transport, and Energy, Arizona State University, Tempe, AZ 85287 (United States)

    2014-11-17

    Atomistic simulations have shown that the grain boundary (GB) structure affects a number of physical, mechanical, thermal, and chemical properties, which can have a profound effect on macroscopic properties of polycrystalline materials. The research objective herein is to use atomistic simulations to explore the role that GB structure and the adjacent crystallographic orientations have on the directional asymmetry of an intergranular crack (i.e. cleavage behavior is favored along one direction, while ductile behavior along the other direction of the interface) for aluminum grain boundaries. Simulation results from seven 〈110〉 symmetric tilt grain boundaries (STGBs) show that the GB structure and the associated free volume directly influence the stress–strain response, crack growth rate, and crack tip plasticity mechanisms for middle-tension (M(T)) crack propagation specimens. In particular, the structural units present within the GB promote whether a dislocation or twinning-based mechanism operates at the crack tip during intergranular fracture along certain GBs (e.g., the ‘E’ structural unit promotes twinning at the crack tip in Al). Furthermore, the crystallography of the adjacent grains, and therefore the available slip planes, can significantly affect the crack growth rates in both directions of the crack – this creates a strong directional asymmetry in the crack growth rate in the Σ11 (113) and the Σ27 (552) STGBs. Upon comparing these results with the theoretical Rice criterion, it was found that certain GBs in this study (Σ9 (221), Σ11 (332) and Σ33 (441)) show an absence of directional asymmetry in the observed crack growth behavior, in conflict with the Rice criterion. The significance of the present research is that it provides a physical basis for the role of GB character and crystallographic orientation on intergranular crack tip deformation behavior.

  2. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  3. Calorimetric examinations of austempered ductile iron ADI

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2007-12-01

    Full Text Available The study presents the results of calorimetric examinations during heating and cooling of austempered ductile iron ADI after austempering at temperatures of 280, 330 and 380oC. The samples for examinations were taken from cast rods of 20 and 60 mm diameter. Examinations were carried out on a differential scanning calorimeter, type Multi HTC S60. During heating, on a DSC curve one strong exothermic effect has been noted to occur (it does not occur in the case of common-grade cast iron, accompanied by two endothermic effects. The exothermic effect occurs within the range of about 20oC. Depending on the temperature of austempering treatment, its beginning falls to the temperatures from 469 to 490oC. The heat of this effect is proportional to the austenite content in ADI matrix after austempering. The endothermic effects are related with decomposition of pearlite (or bainite and with phase transformation α → γ (ferrite as a constituent of ausferritic matrix.

  4. Neutron diffraction study of austempered ductile iron

    Science.gov (United States)

    Choi, C. S.; Sharpe, W.; Barker, J.; Fields, R. J.

    1996-04-01

    Crystallographic properties of an austempered ductile iron (ADI) were studied by using neutron diffraction. A quantitative phase analysis based on Rietveld refinements revealed three component phases, α-Fe (ferrite), γ-Fe (austenite), and graphite precipitate, with weight fractions of 66.0, 31.5, and 2.5 pct, respectively. The ferrite phases of the samples were found to be tetragonal, 14/mmm, with a c/a ratio of about 0.993, which is very close to the body-centered cubic (bcc) structure. The austenite phase had C atoms occupying the octahedral site of the face-centered cubic (fcc) unit cell with about 8 pct occupancy ratio. A strong microstrain broadening was observed for the two Fe phases of the samples. The particle sizes of the acicular ferrite phase were studied by using small angle neutron scattering. The analysis suggested a mean rod diameter of 700 A. The scattering invariant predicts a ferrite volume fraction consistent with the powder diffraction analysis. A textbook case of nodular graphite segregation, with average diameters ranging from 10 to 20 μm, was observed by optical micrography.

  5. TRANSPORT THROUGH CRACKED CONCRETE: LITERATURE REVIEW

    Energy Technology Data Exchange (ETDEWEB)

    Langton, C.

    2012-05-11

    Concrete containment structures and cement-based fills and waste forms are used at the Savannah River Site to enhance the performance of shallow land disposal systems designed for containment of low-level radioactive waste. Understanding and measuring transport through cracked concrete is important for describing the initial condition of radioactive waste containment structures at the Savannah River Site (SRS) and for predicting performance of these structures over time. This report transmits the results of a literature review on transport through cracked concrete which was performed by Professor Jason Weiss, Purdue University per SRR0000678 (RFP-RQ00001029-WY). This review complements the NRC-sponsored literature review and assessment of factors relevant to performance of grouted systems for radioactive waste disposal. This review was performed by The Center for Nuclear Waste Regulatory Analyses, San Antonio, TX, and The University of Aberdeen, Aberdeen Scotland and was focused on tank closure. The objective of the literature review on transport through cracked concrete was to identify information in the open literature which can be applied to SRS transport models for cementitious containment structures, fills, and waste forms. In addition, the literature review was intended to: (1) Provide a framework for describing and classifying cracks in containment structures and cementitious materials used in radioactive waste disposal, (2) Document the state of knowledge and research related to transport through cracks in concrete for various exposure conditions, (3) Provide information or methodology for answering several specific questions related to cracking and transport in concrete, and (4) Provide information that can be used to design experiments on transport through cracked samples and actual structures.

  6. Crack Characterisation for In-service Inspection Planning - An Update

    Energy Technology Data Exchange (ETDEWEB)

    Waale, Jan [lnspecta Technology AB, Stockholm (Sweden)

    2006-05-15

    One important factor to optimize the NDT equipment and NDT procedure is to know the characteristics of the specific defects being sought for in each case. Thus, access is necessary to reliable morphology data of defects from all possible degradation mechanisms in all existing materials of the components that are subject to the NDT. In 1994 the Swedish Nuclear Power Inspectorate (SKI) initiated a project for compiling crack morphology data based on systematic studies of cracks that have been observed in different plants (nuclear and non-nuclear) in order to determine typical as well as more extreme values of e.g. orientation, width and surface roughness. Although, a large number of identified cracking incidents was covered by the work it was recognised that further studies were needed to increase the data base, and thereby getting more confidence in the use of different crack characteristic data for NDT development and qualification purposes. That is the major reason why the present work was initiated. A thorough review of the SKI archives was performed aiming to find useful material from the time period between 1994 and today to compile complementary data and produce an update. Furthermore, older material was collected and evaluated. Thus, the data cover cracking found within the time period 1977-2003. In addition, useful material was supplied by the Swedish nuclear power plants. The evaluation and presentation of the results are similar to the 1994 study, with a few exceptions. The base for the evaluation is failure analysis reports, where the crack morphology parameters were measured from photos on cracked surfaces or cross sections through cracks. The resulting data were divided into seven groups depending on the cracking mechanism/material group combination. The data groups are: IGSCC in austenitic stainless steels; IGSCC in nickel base alloys; IDSCC in nickel base weld metal; TGSCC in austenitic stainless steels Thermal fatigue in austenitic stainless steels

  7. Engineering the crack path by controlling the microstructure

    Science.gov (United States)

    Srivastava, A.; Osovski, S.; Needleman, A.

    2017-03-01

    We explore the possibility of engineering the crack path by controlling a material's microstructure in order to increase its crack growth resistance. Attention is confined to a specific type of microstructure that is encountered in a variety of structural metals and alloys - second phase particles distributed in a ductile matrix. The type of controlled microstructure modeled is characterized by various sinusoidal distributions of particles with fixed mean particle spacing. Three dimensional, finite deformation small scale yielding calculations of mode I crack growth are carried out for such controlled microstructures using an elastic-viscoplastic constitutive relation for a progressively cavitating solid. The results show that appropriately engineered sinusoidal distributions of particles can give fracture toughness values 2 to 3 times greater than a random distribution of particles with the same mean particle spacing. Tearing modulus values can be increased by a factor of 1.5 to 2. The greatest crack growth resistance generally occurs when the amplitude and the wavelength of the sinusoidal distribution are increased together. When the amplitude and the wavelength of the sinusoidal distribution do not increase together the crack can jump from one crest (or trough) to the next crest (or trough) which tends to reduce the crack growth resistance. Fracture surface roughness statistics are also calculated. In contrast to the essentially universal value for random distributions of particles, the value of the computed Hurst exponent is found to depend on the amplitude and the wavelength of the sinusoidal profile. A correlation is found between the computed fracture toughness values and values of characteristic length scales of the fracture surface roughness.

  8. A simple approach to modeling ductile failure.

    Energy Technology Data Exchange (ETDEWEB)

    Wellman, Gerald William

    2012-06-01

    Sandia National Laboratories has the need to predict the behavior of structures after the occurrence of an initial failure. In some cases determining the extent of failure, beyond initiation, is required, while in a few cases the initial failure is a design feature used to tailor the subsequent load paths. In either case, the ability to numerically simulate the initiation and propagation of failures is a highly desired capability. This document describes one approach to the simulation of failure initiation and propagation.

  9. Integrated modeling and heat treatment simulation of austempered ductile iron

    Science.gov (United States)

    Hepp, E.; Hurevich, V.; Schäfer, W.

    2012-07-01

    The integrated modeling and simulation of the casting and heat treatment processes for producing austempered ductile iron (ADI) castings is presented. The focus is on describing different models to simulate the austenitization, quenching and austempering steps during ADI heat treatment. The starting point for the heat treatment simulation is the simulated microstructure after solidification and cooling. The austenitization model considers the transformation of the initial ferrite-pearlite matrix into austenite as well as the dissolution of graphite in austenite to attain a uniform carbon distribution. The quenching model is based on measured CCT diagrams. Measurements have been carried out to obtain these diagrams for different alloys with varying Cu, Ni and Mo contents. The austempering model includes nucleation and growth kinetics of the ADI matrix. The model of ADI nucleation is based on experimental measurements made for varied Cu, Ni, Mo contents and austempering temperatures. The ADI kinetic model uses a diffusion controlled approach to model the growth. The models have been integrated in a tool for casting process simulation. Results are shown for the optimization of the heat treatment process of a planetary carrier casting.

  10. Alloy design for intrinsically ductile refractory high-entropy alloys

    Science.gov (United States)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  11. Microalloying Boron Carbide with Silicon to Achieve Dramatically Improved Ductility.

    Science.gov (United States)

    An, Qi; Goddard, William A

    2014-12-01

    Boron carbide (B4C) is a hard material whose value for extended engineering applications such as body armor; is limited by its brittleness under impact. To improve the ductility while retaining hardness, we used density functional theory to examine modifying B4C ductility through microalloying. We found that replacing the CBC chain in B4C with Si-Si, denoted as (B11Cp)-Si2, dramatically improves the ductility, allowing a continuous shear to a large strain of 0.802 (about twice of B4C failure strain) without brittle failure. Moreover, (B11C)-Si2 retains low density and high hardness. This ductility improvement arises because the Si-Si linkages enable the icosahedra accommodate additional shear by rotating instead of breaking bonds.

  12. Retention of ductility in high-strength steels

    Science.gov (United States)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  13. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... and to illustrate how ductile iron's properties are optimised, the essentials of heat treatment are described too. It is the hope that researchers will find a comprehensive treatment of ductile cast iron metallurgy and that engineers and designers will be presented with the latest information on, and references to...

  14. Localization and characterization of fatigue cracks around fastener holes using spherically focused ultrasonic probes

    Science.gov (United States)

    Hopkins, Deborah; Datuin, Marvin; Aldrin, John; Warchol, Mark; Warchol, Lyudmila; Forsyth, David

    2017-02-01

    Results are presented from laboratory experiments and simulations that demonstrate the ability to localize fatigue cracks around fastener holes using spherically focused ultrasonic probes for shear-wave inspections. For the experiments, fatigue cracks were created in aluminum plates in a testing frame under cyclic loading. With the exceptions of one specimen with a mid-bore crack and another with a "through" crack, the remaining specimens contain surface-breaking cracks. All of the specimens were inspected for the cracks intersecting the back wall, and some were flipped over and re-inspected with the crack intersecting the front surface. Parameter and variable sensitivity studies were performed using CIVA Simulation Software. In contrast to C-scans where detection and localization of small cracks can be very difficult, modeling and initial experimental results demonstrate that cracks can be accurately located in "True" B-scans (B-scans projected in the part along the beam path). Initial results show that small-amplitude diffracted/scattered signals from the crack tips and edges are essential in obtaining clear crack traces in the True B-scans. It is important therefore that experimental data be acquired with sufficient gain to capture the diffracted/scattered signals. In all of the cases studied here, saturating the high-amplitude specular reflections from the fastener hole and crack enhanced the crack trace in the True B-scans.

  15. Impact toughness and fracture toughness of austempered ductile iron

    OpenAIRE

    Liu, Jingcheng; Guoxiong SUN

    2004-01-01

    The impact toughness and fracture toughness ofaustermpered ductile iron (ADI) are described. The notched and un-notched charpy impact toughness of ADI at room temperature are somewhat lower than that of steel castings or forged steel pieces, however, they are approximately three times higher than that of mormal pearlitic ductile