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Sample records for ductile cast iron

  1. Thin wall ductile and austempered iron castings

    OpenAIRE

    E. Fraś; M. Górny

    2010-01-01

    It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns). Thin wall ductile iron castings can be lighter (380 g) than their substitutes made of aluminium alloys (580g). The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dil...

  2. Thin wall ductile and austempered iron castings

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2010-07-01

    Full Text Available It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns. Thin wall ductile iron castings can be lighter (380 g than their substitutes made of aluminium alloys (580g. The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dilatometic studies. It has been shown that in thin wall ductile iron castings austenitising at 880 oC for 20 minutes is adequate to obtain the austenite matrix at the end of the first stage of austempering heat treatment cycle.

  3. Recent development of ductile cast iron production technology in China

    OpenAIRE

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI) are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization) process, tundish cover ladle nodularizing proc...

  4. Recent development of ductile cast iron production technology in China

    Directory of Open Access Journals (Sweden)

    Cai Qizhou

    2008-05-01

    Full Text Available Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization process, tundish cover ladle nodularizing process, horizontal continuous casting, and EPC process (lost foam for ductile iron castings, etc., are summarized.

  5. 49 CFR 192.373 - Service lines: Cast iron and ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Cast iron and ductile iron. 192.373... Regulators, and Service Lines § 192.373 Service lines: Cast iron and ductile iron. (a) Cast or ductile iron... cast iron pipe or ductile iron pipe is installed for use as a service line, the part of the...

  6. Recent development of ductile cast iron production technology in China

    Institute of Scientific and Technical Information of China (English)

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed.The manufacture and process control of as-cast ductile iron are discussed.The microstructure.properties and application of partial austenitization normalizing ductile iron and austempered duclile iron(ADI)are briefly depicted.The new development of duclile iron production techniques,such as cored-wire injection(wire-feeding nodularization)process,tundish cover ladle nodularizing process,horizontal continuous casting,and EPC process (lost foam)for ductile iron castings,etc.,are summarized.

  7. Analysis of nucleation modelling in ductile cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tutum, Cem Celal; Tiedje, Niels Skat;

    2012-01-01

    Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. The experimental part of this work deals with casting of ductile iron samples with two different inoculants in four different thicknesses. Chemical analysis...

  8. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  9. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  10. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to...

  11. 49 CFR 192.487 - Remedial measures: Distribution lines other than cast iron or ductile iron lines.

    Science.gov (United States)

    2010-10-01

    ... cast iron or ductile iron lines. 192.487 Section 192.487 Transportation Other Regulations Relating to... iron or ductile iron lines. (a) General corrosion. Except for cast iron or ductile iron pipe, each... the purpose of this paragraph. (b) Localized corrosion pitting. Except for cast iron or ductile...

  12. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... and to illustrate how ductile iron's properties are optimised, the essentials of heat treatment are described too. It is the hope that researchers will find a comprehensive treatment of ductile cast iron metallurgy and that engineers and designers will be presented with the latest information on, and references to...

  13. The surface layer of austempered ductile iron investment castings properties

    OpenAIRE

    D. Myszka; M. Kłębczyk; Zych, A.; L. Kwiatkowski

    2009-01-01

    The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  14. Gears castings from ductile iron of improved abrasion wear resistance

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-10-01

    Full Text Available The aim of this study was to develop an industrial technological process for the manufacturing of castings from alloyed ductile iron characterized by improved resistance to abrasion wear. The outcome of the study was the implementation of developed technology under the industrial conditions of ASPAMET Foundry Plant and start up of production of a wide range of cast gears.

  15. The surface layer of austempered ductile iron investment castings properties

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  16. Production of carbide-free thin ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    M. Ashraf Sheikh

    2008-01-01

    The fast cooling rate of thin ductile iron castings requires special consideration to produce carbide-free castings. Extraor-dinary care was taken to select the charge to produce castings of 100-mm long round bars with 16-ram diameter. The castings show the presence of carbides in the bars. Seven melts were made with different temperatures and with different compositions to get rid of carbides. After chemical analyses, it was found that the extra purity of the charge with less than 0.008wt% sulfur in the castings was the cause of carbides. To remove the carbides fi'om the castings, sulfur should be added to the charge.

  17. Engineered Cooling Process for High Strength Ductile Iron Castings

    Science.gov (United States)

    Lekakh, Simon N.; Mikhailov, Anthony; Kramer, Joseph

    Professor Stefanescu contributed fundamentally to the science of solidification and microstructural evolutions in ductile irons. In this article, the possibility of development of high strength ductile iron by applying an engineered cooling process after casting early shake out from the sand mold was explored. The structures in industrial ductile iron were experimentally simulated using a computer controlled heating/cooling device. CFD modeling was used for process simulation and an experimental bench scale system was developed. The process concept was experimentally verified by producing cast plates with 25 mm wall thickness. The tensile strength was increased from 550 MPa to 1000 MPa in as-cast condition without the need for alloying and heat treatment. The possible practical applications were discussed.

  18. Solidification and microstructure of thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin

    2006-01-01

    In the recent years there has been an increasing interest in light constructions in order to save weight in e.g. cars. Ductile cast iron has good mechanical properties but it is necessary to re­duce the wall thicknesses of the castings in order to reduce the weight. Reducing the wall thicknesses...... of the casting will increase the cooling rates and by that change the conditions for nucleation and growth during solidification....

  19. Solidification of Hypereutectic Thin Wall Ductile Cast Iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2006-01-01

    Hypereutectic ductile iron was cast in green sand moulds with four plates with thickness of 1.5, 2, 3 and 4 mm in each mould. Temperatures were measured in the 3 and 4 mm plate. The temperature curves showed that eutectic solidification was divided into two stages: primary and secondary eutectic...

  20. Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

    Directory of Open Access Journals (Sweden)

    Vasková I.

    2014-10-01

    Full Text Available Ductile cast iron (GS has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

  1. Castability of ductile iron in thin walled castings (TWDI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2008-10-01

    Full Text Available In work it has been presented results of influence of pouring temperature (Tp and carbon equivalent (CE on castability of ductile iron in thin walled castings with wall thickness of 1, 2 and 3 mm, respectively. Analysis was done on ductile iron with carbon equivalent ranging from 4.30 to 5.00 and pouring temperature varied from 1400 to 1500 oC. It has been shown that a statistical liner relationship exists between wall thickness and castability. Influence of CE and Tp on castability of cast iron flowing through channel with wall thickness of 2 and 3 mm can be presented by means of correlation equations (L = f(CE, Tp. Statistical analysis shows that pouring temperature has much higher influence on castability in comparison with influence of carbon equivalent.

  2. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  3. Mechanisms and mechanics of porosity formation in ductile iron castings

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-12-01

    Full Text Available Shrinkage defects in ductile iron castings can be of two basic types: shrinkage cavities associated with the liquid contraction prior to the expansion period of the iron as well as the porosity, which may appear even if the liquid shrinkage is fully compensated. In the present paper two possible mechanisms of the porosity are presented and analyzed. The first one is the Karsay’s mechanism based on the secondary shrinkage concept. The second one is the mechanism acting during the expansion period of the iron, first suggested by Ohnaka and co-authors and essentially modified by the present authors. The mechanical interactions between casting and mould are determined for the both mechanisms. Their analysis leads to the conclusion, that porosity forms during expansion period of the melt. The direct cause is the negative pressure which appears in the central part of the casting due to the differences in expansion coefficients of the fast cooling surface layer and slow cooling inner region. Observations concerning feeding behavior of ductile iron castings, based on this mechanism, agree well with industrial practice. The secondary shrinkage is not only needless to induce the porosity, but the corresponding mechanism of its occurrence, proposed by Karsay, does not seem to be valid.

  4. Some problems in the production of ductile irons by investment casting

    Institute of Scientific and Technical Information of China (English)

    Yu Bo; Cai Qizhou; Wei Bokang

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making,spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  5. Some problems in the production of ductile irons by investment casting

    OpenAIRE

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  6. Some problems in the production of ductile irons by investment casting

    Directory of Open Access Journals (Sweden)

    Yu Bo

    2008-02-01

    Full Text Available Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  7. Multiphysics and multiscale modelling of ductile cast iron solidification

    Directory of Open Access Journals (Sweden)

    D. Gurgul

    2010-01-01

    Full Text Available The presented model of ductile cast iron solidification is a typical sample of multiphysics and multiscale engineering system. This model takes into consideration the different time and spatial scales of accounted phenomenon of microstructure formation: heat diffusion, components mass diffusion in the liquid and solid phases, thermodynamic of phase transformation under the condition of inhomogeneous chemical composition of growing and vanishing phases, phase interface kinetics and grains nucleation.The results of two-dimensional modelling of the microstructure formation in the ductile cast iron (so called - Ductile Iron - DI are pre-sented. The cellular automaton model (CA was used for the simulation. Six states of CA cells were adopted to three phases above men-tioned (liquid, austenite and graphite and to three two-phase interfaces. For the modelling of concentration and temperature fields the numerical solution was used. The parabolic nonlinear differential equa-tions with a source term were solved by using the finite difference method and explicit scheme. The overlapping lattices with the same spatial step were used for the concentration field modelling and for the CA. The time scale of the temperature field for this lattice is about 104 times shorter. Due to above reasons the another lattice was used with a multiple spatial step and the same time step.

  8. Experimental analysis of flow of ductile cast iron in stream lined gating systems

    DEFF Research Database (Denmark)

    Skov-Hansen, Søren; Green, Nick; Tiedje, Niels Skat

    2008-01-01

    Streamlined gating systems have been developed for production of high integrity ductile cast iron parts. Flow of ductile cast iron in streamlined gating systems was studied in glass fronted sand moulds where flow in the gating system and casting was recorded by a digital video camera. These resul...

  9. 49 CFR 192.369 - Service lines: Connections to cast iron or ductile iron mains.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Connections to cast iron or ductile...) PIPELINE SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Customer Meters, Service Regulators, and Service Lines § 192.369 Service lines: Connections to cast iron...

  10. Evaluation of producing technique factors affecting the matrix microstructure of as-cast ductile iron castings

    Directory of Open Access Journals (Sweden)

    S. Bockus

    2011-01-01

    Full Text Available The objective of this paper was to investigate some important parameters related to ductile iron matrix microstructure. Ductile iron round bars of various diameters in order to achieve various cooling rates were obtained in different conditions. None heat treatment was used to obtain different pearlite contents in the microstructures. The correlation between kind of inoculants, specimens size, carbon equivalent, and matrix microstructure was investigated. The results demonstrated that the slow cooling rate, inoculants with rare earth elements, and relatively little residual magnesium content decreased the pearlite content. This study is of great importance for the development of new economical methods for production of ductile iron castings.

  11. Thermal analysis of ductile iron in thin walled casting

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available Hypereutectic ductile iron was cast in self hardening moulding sand to produce castings with the shape of Archimedes spirals and with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce thin wall ductile iron (TWDI. In this work it has been carried out thermal analysis in spiral with 3 mm wall thickness. The present work provides results of thermal analysis, that are initial temperature of metal in mould cavity, velocity of metal stream as well as solidification time. Measurement of temperature shows that there is essential its drop during filling of mould cavity and amounts 230 oC for distance 700 mm from the beginning of spiral. On the basic on first derivative of temperature versus time characteristic solidification points were distinguish, namely solidification of primary graphite, austenite dendrite and eutectic. Experimental measurements of temperature drop during filling of mould cavity along with microscopic examinations of castings structure can be used to verify computer modeling and simulation of fluid flow and thermal field in TWDI.

  12. Nondestructive Evaluation of the Austempered Ductile Cast Irons

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S. S.; Lee, S. K. [Korea Standards Research Institute, Daejeon (Korea, Republic of)

    1989-05-15

    Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heat treated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI

  13. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2010-01-01

    Full Text Available The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  14. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    OpenAIRE

    T. Pacyniak; R. Kaczorowski

    2010-01-01

    The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  15. Thin wall ductile iron casting as a substitute for aluminum alloy casting in automotive industry

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-01-01

    Full Text Available In paper it is presented thin wall ductile iron casting (TWDI as a substitute of aluminium alloy casting. Upper control arm made of ductile iron with wall thickness ranging from 2 – 3.7 mm was produced by inmold process. Structure, mechanical properties and computer simulations were investigated. Structural analysis of TWDI shows pearlitic-ferritic matrix free from chills and porosity. Mechanical testing disclose superior ultimate tensile strength (Rm, yield strength (Rp0,2 and slightly lower elongation (E of TWDI in comparison with forged control arm made of aluminium alloy (6061-T6. Moreover results of computer simulation of static loading for tested control arms are presented. Analysis show that the light-weight ductile iron casting can be loaded to similar working conditions as the forged Al alloy without any potential failures.

  16. Structure of ductile iron in thin walled castings

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available It this work it has been shown that it is possible to produce thin wall ductile iron (TWDI castings with considerably length using Archimedes spiral with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce TWDI. It has been estimated castability and metallographic investigations were made using different moulding materials. From castability measurements result that it is possible to obtain thin wall ductile iron castings with wall thickness down to 1 mm with castability of 200 mm. Using mould with small ability to absorb heat castability increases twice. At wall thickness equal 3 mm castability reaches 1000 mm and using LDASC sand its value increases to over 1500 mm. Structure parameters for different wall thickness and moulding materials (graphite nodule count, ferrite and cementite fraction are plotted versus distance from the beginning of spiral. It is shown strong influence of LDASC sand (material with small ability to absorb heat on structure parameters (NF, Vf i VC revealing gradient character of TWDI.

  17. Effect of fully and semi austempering treatment on the fatigue properties of ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Gun; Lim, Bok Kyu; Hwang, Jung Gak [Kangwon National Univ., Chuncheon (Korea, Republic of); Kim, Dong Youl [Samcheok National Univ., Samcheok (Korea, Republic of)

    2005-03-01

    Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from {alpha}+{gamma} is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from {gamma}). In spite of semi austempered ductile iron shows the 86% increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation (ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

  18. Fatigue properties of ductile cast iron containing chunky graphite

    Energy Technology Data Exchange (ETDEWEB)

    Ferro, P., E-mail: ferro@gest.unipd.it [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy); Lazzarin, P.; Berto, F. [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer Experimental determination of high cycle fatigue properties of EN-GJS-400. Black-Right-Pointing-Pointer Evaluation of the influence of chunky graphite morphology on fatigue life. Black-Right-Pointing-Pointer Metallurgical analysis and microstructural parameters determination. Black-Right-Pointing-Pointer Nodule counting and nodularity rating. - Abstract: This work deals with experimental determination of high cycle fatigue properties of EN-GJS-400 ductile cast iron containing chunky graphite. Constant amplitude axial tests were performed at room temperature under a nominal load ratio R = 0. In order to evaluate the influence of chunky graphite morphology on fatigue life, fatigue tests were carried out also on a second set of specimens without this microstructural defect. All samples were taken from the core of a large casting component. Metallurgical analyses were performed on all the samples and some important microstructural parameters (nodule count and nodularity rating, among others) were measured and compared. It was found that a mean content of 40% of chunky graphite in the microstructure (with respect to total graphite content) does not influence significantly the fatigue strength properties of the analysed cast iron. Such result was attributed to the presence of microporosity detected on the surface fracture of the specimens by means of electron scanning microscope.

  19. Development,Application and Problem of Ductile Iron Lost Foam Casting Technology in China

    Institute of Scientific and Technical Information of China (English)

    He Wenhao; Ye Shengping; Han Xiaohong; Tang Suoyun

    2010-01-01

    @@ Lost-foam casting is a 21st century green casting technology.Over the past decade,there has been an extraordinary development in lost-foam casting in China;and ductile iron lost-foam casting has developed even more rapidly in foundry equipment,foundry raw materials,and casting engineers.

  20. Statistical fatigue properties of ductile cast irons; Kyujo kokuen chutetsu no hiro kyodo no tokeiteki seishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, N.; Nishikawa, Y.; Inaba, K. [Gifu University, Gifu (Japan). Faculty of Engineering; Fukuyama, K. [Gifu Prefectural Police Headquarters, Gifu (Japan)

    1995-09-15

    Rotating bending fatigue tests of smooth specimens were carried out at room temperature on a pearlitic ductile cast iron (PDI) and austempered ductile cast iron (ADI). No significant difference due to sampling position from cast blocks in both materials was found in fatigue limit and fatigue life distribution. Then, the statistical fatigue properties of ferritic (FDI), ferritic/pearlitic (FPDI), pearlitic and austempered ductile cast irons were investigated. The fatigue life distributions of all ductile irons were well represented by the three parameter Weibull distribution modified by the saturated probability of failure. The shape parameters of FDI, FPDI and PDI were in proportion to {sigma}/{sigma}w independent on micro structure, while the shape parameters of both stress levels in ADI were smaller than unity. The fatigue strength of ADI was highest, but the scatter of fatigue life was largest among the all cast irons. 13 refs., 15 figs., 7 tabs.

  1. Surface Graphite Degeneration in Ductile Iron Castings for Resin Molds

    Institute of Scientific and Technical Information of China (English)

    Iulian Riposan; Mihai Chisamera; Stelian Stan; Torbjorn Skaland

    2008-01-01

    The objective of this paper is to review the factors influencing the formation of degenerated graph-ite layers on the surfaces of ductile iron castings for chemical rosins-acid molding and coro-making systems and how to reduce this defect. In the rosin mold technique the sulphur in the P-toluol sulphonic acid (PTSA),usually used as the hardener, has been identified as one factor causing graphite degeneration at the metal-mold interface. Less than 0.15% S in the mold (or even less than 0.07% S) can reduce the surface layer depth. Oxygen may also have an effect, especially for sulphur containing systems with turbulent flows in the mold, water-bearing no-bake binder systems, Mg-Silica reactions, or dross formation conditions. Despite the lower level of nitrogen in the iron melt after magnesium treatment (less than 90 ppm), nitrogen bearing res-ins have a profound effect on the frequency and severity of surface pinholes, but a limited influence on sur-face graphite degeneration.

  2. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    OpenAIRE

    D. Myszka

    2013-01-01

    The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to...

  3. Effect of Water on Ductility and Fatigue Strength of Austempered Ductile Cast Iron (adi)

    Science.gov (United States)

    Yakushiji, Terutoshi; Ferguson, W. George; Goto, Masahiro

    In order to study the mechanism of decreasing tensile strength and elongation of Austempered Ductile Cast Iron (ADI) in the wet condition, various tension tests and impact tests were carried out. Three point bending fatigue tests were carried out on ADI and annealed 0.55% carbon steel to clarify the influence of water on fatigue strength. The main conclusions are as follow. Embrittlement by water begins when plastic deformation starts in a tension test. The fatigue limit of ADI in water showed a lower value than that in air. The influence of a water environment on fatigue behaviour was similar to that of annealed 0.55% carbon steel. Embrittlement such as that in a tension test was not observed in a fatigue test.

  4. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron can be improved using temperature measurement. This article includes some background of the precautions that have to be taken when measuring temperatures in thin walled castings. The aim is to minimize influence of temperature...... measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  5. Undercooling, nodule count and carbides in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Ductile cast iron has been cast in plate thicknesses between 2 to 8 mm. The temperature has been measured during the solidification and the graphite nodule count and size distribution together with the type and amount of carbides have been analysed afterwards. Low nodule count gives higher...

  6. Numerical modelling of thin-walled hypereutectic ductile cast iron parts

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Hattel, Jesper Henri; Tiedje, Niels Skat

    2006-01-01

    Solidification of hypereutectic thin-walled ductile cast iron has been modelled in one dimension taking into account the precipitation of off-eutectic austenite dendrites during solidification. The simulations have been compared with casting experiments on plate geometries with plate thicknesses...

  7. Modelling the solidification of ductile cast iron parts with varying wall thicknesses

    DEFF Research Database (Denmark)

    Bjerre, Mathias Karsten; Tiedje, Niels Skat; Thorborg, Jesper

    2015-01-01

    ] with a 2D FE solution of the heat conduction equation is developed in an in-house code and model parameters are calibrated using experimental data from representative castings made of ductile cast iron. The main focus is on the influence of casting thickness and resulting local cooling conditions......In the present paper modelling the solidification of cast iron parts is considered. Common for previous efforts in this field is that they have mainly considered thin walled to medium thickness castings. Hence, a numerical model combining the solidification model presented by Lesoultet al. [1...

  8. Influence of copper on effects of precipitation hardening of ductile cast iron

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2008-10-01

    Full Text Available Ductile cast iron with different copper content was precipitation hardened. Cast iron with 0.48 % Cu content was ferritized. That operation was ended with rapid quenching, and then aged. Cast iron with 1.27 or 2.10 % Cu content was spheroid annealing. After rapid quenching cast iron was aged. Not alloy cast iron with small copper content (0.04 % had a chemical composition similar to cast iron with 0.48 % Cu content. Such copper was for tests in order to obtain an answer for the question whether only copper is responsible for precipitate hardening effects. Metalographic microscope tests (LM, SEM of mechanical properties (Rm, Rp, A5, Z, K and H and x-ray diffraction tests were performed. It has been stated, that hardening of ferretic cast iron let to obtain tensile strength above 500 MPa and elongation approx. 23 %.Precipitation hardening of ductile cast iron efficiently compensates reducing of hardening caused by partial graphitization and spheroidization of pearlitic cementite.

  9. A Study the relationship between composition, structure and properties of ductile iron in continuous casting

    OpenAIRE

    2011-01-01

    The developed empirical relationships have practical significance and used for determine the structural composition of iron on known data of express-analysis and for optimization technical process of obtaining castings of ductile iron at Public corporation «Gomel foundry «TSENTROLIT».

  10. Automatic quantitative analysis of microstructure of ductile cast iron using digital image processing

    Directory of Open Access Journals (Sweden)

    Abhijit Malage

    2015-09-01

    Full Text Available Ductile cast iron is preferred as nodular iron or spheroidal graphite iron. Ductile cast iron contains graphite in form of discrete nodules and matrix of ferrite and perlite. In order to determine the mechanical properties, one needs to determine volume of phases in matrix and nodularity in the microstructure of metal sample. Manual methods available for this, are time consuming and accuracy depends on expertize. The paper proposes a novel method for automatic quantitative analysis of microstructure of Ferritic Pearlitic Ductile Iron which calculates volume of phases and nodularity of that sample. This gives results within a very short time (approximately 5 sec with 98% accuracy for volume phases of matrices and 90% of accuracy for nodule detection and analysis which are in the range of standard specified for SG 500/7 and validated by metallurgist.

  11. Influence of rare earths on shrinkage porosity in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2009-01-01

    Ductile cast iron has been cast in test bars with thickness from 2 to 10 mm. The rare earth elements La and Ce have been added to some of the castings to evaluate their influence on microstructure and shrinkage tendency. Both La and Ce increased the graphite nodule count, especially for thickness...... the temperature T-1, which is controlled by the growth of off-eutectic austenite dendrites, increased the shrinkage tendency....

  12. Austempered Ductile Iron Machining

    Science.gov (United States)

    Pilc, Jozef; Šajgalík, Michal; Holubják, Jozef; Piešová, Marianna; Zaušková, Lucia; Babík, Ondrej; Kuždák, Viktor; Rákoci, Jozef

    2015-12-01

    This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.

  13. Draft ASME code case on ductile cast iron for transport packaging

    Energy Technology Data Exchange (ETDEWEB)

    Saegusa, T. [Central Research Inst. of Electric Power Industry, Abiko (Japan); Arai, T. [Central Research Inst. of Electric Power Industry, Yokosuka (Japan); Hirose, M. [Nuclear Fuel Transport Co., Ltd., Tokyo (Japan); Kobayashi, T. [Nippon Chuzo, Kawasaki (Japan); Tezuka, Y. [Mitsubishi Materials Co., Tokyo (Japan); Urabe, N. [Kokan Keisoku K. K., Kawasaki (Japan); Hueggenberg, R. [GNB, Essen (Germany)

    2004-07-01

    The current Rules for Construction of ''Containment Systems for Storage and Transport Packagings of Spent Nuclear Fuel and High Level Radioactive Material and Waste'' of Division 3 in Section III of ASME Code (2001 Edition) does not include ductile cast iron in its list of materials permitted for use. The Rules specify required fracture toughness values of ferritic steel material for nominal wall thickness 5/8 to 12 inches (16 to 305 mm). New rule for ductile cast iron for transport packaging of which wall thickness is greater than 12 inches (305mm) is required.

  14. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2013-01-01

    Full Text Available The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to mention only detonation spraying, carbonitriding, CVD methods, etc.

  15. Thermal distortion of disc-shaped ductile iron castings in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Rasmussen, Jakob; Tiedje, Niels Skat

    2015-01-01

    A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500......-7) and a fully ferritic ductile iron (EN-GJS-450-10). The experiment showed that both the alloy composition and choice of feeder influenced the degreeof deformation measured in the finished casting. It was found that the deformation of the pearlitic alloy was influenced controllably by changing the feeder...

  16. Influence of casting size and graphite nodule refinement on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.C.; Hsu, C.H.; Chang, C.C.; Feng, H.P. [Tatung Inst. of Tech., Raipei (Taiwan, Province of China). Dept. of Materials Engineering

    1998-10-01

    Casting size affects the solidification cooling rate and microstructure of casting materials. Graphite nodules existing in the structure of ductile iron are an inherent and inert second phase that cannot be modified in subsequent heat-treatment processing. The matrix and the fineness of the second phase undoubtedly have some impact on the fracture toughness of the as-cast material, as does the subsequent heat treatment, as it alters the microstructure. This research applied austempering heat treatment to ductile iron of different section sizes and graphite nodule finenesses. The influence of these variables on the plane strain fracture toughness (K{sub IC}) of the castings so treated was compared to that of the as-cast state. Metallography, scanning electron microscopy (SEM), and X-ray diffraction analysis were performed to correlate the properties attained to the microstructural observation.

  17. Numerical modelling of solidification of thin walled hypereutectic ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Hattel, Jesper; Tiedje, Niels

    2006-01-01

    Numerical simulation of solidification of ductile cast iron is normally based on a model where graphite nodules are surrounded by an austenite shell. The two phases are then growing as two concentric spheres governed by diffusion of carbon through the austenite shell. Experiments have however shown...... simulation of thin-walled ductile iron castings. Simulations have been performed with a 1-D numerical solidi¬fication model that includes the precipitation of non-eutectic austenite during the eutectic stage. Results from the simulations have been compared with experimental castings with wall thick...... the presence of austenite dendrites even in hypereutectic castings. In thin-walled castings the presence of austenite dendrites is even more pronounced, which increases the risk of shrinkage porosities. This off-eutectic austenite is therefore an important part that should be taken into account during...

  18. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  19. 3-D Analysis of Graphite Nodules in Ductile Cast Iron Using FIB-SEM

    DEFF Research Database (Denmark)

    D'Angelo, Luca; Jespersen, Freja N.; MacDonald, A. Nicole;

    Ductile cast iron samples were analysed in a Focused Ion Beam Scanning Electron Microscope, FIB-SEM. The focussed ion beam was used to carefully remove layers of the graphite nodules to reveal internal structures in the nodules. The sample preparation and milling procedure for sectioning graphite...

  20. Unnotched Charpy Impact Energy Transition Behavior of Austempered Engineering Grade Ductile Iron Castings

    Science.gov (United States)

    Kisakurek, Sukru Ergin; Ozel, Ahmet

    2014-04-01

    Unnotched Charpy impact energy transition behavior of five different engineering grade ductile iron castings, as specified by EN 1563 Standards, were examined in as-cast, as well as in austempered states. ADIs were produced with the maximum impact energy values permissible for the grades. Austempering treatment detrimented the sub-zero impact properties of the ferritic castings, but considerably enhanced those of the pearlitic-ferritic irons. The impact energy transition behavior of the austempered states of all the grades examined were noted to be determined by the progressive transformation of the unavoidable carbon-unsaturated and untransformed regions of the austenite remaining in the matrix of the austempered ductile iron to martensite with decreasing temperature.

  1. Application of 3-D numerical simulation software SRIFCAST to produce ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on a method using numerical simulation equations and their solution schemes for liquid metal flows and heat transfer during mold filling and the solidification process of casting, 3-D numerical simulation software SRIFCAST was created. This includes enmeshment of casting; velocity and temperature fields calculation; displaying iso-temperature lines;velocity vectors and 3-D temperature fields on a Windows 9x operating system. SRIFCAST was applied to produce sound castings of automobile and diesel engines, and also to connect with microstructure simulation for ductile iron castings.

  2. Temperature measurement during solidification of thin wall ductile cast iron. Part 1: Theory and experiment

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Temperature measurement using thermocouples (TC’s) influence solidification of the casting, especially in thin wall castings. The problems regarding acquisition of detailed cooling curves from thin walled castings is discussed. Experiments were conducted where custom made TC’s were used to acquire...... cooing curves in thin wall ductile iron castings. The experiments show how TC’s of different design interact with the melt and how TC design and surface quality affect the results of the data acquisition. It is discussed which precautions should be taken to ensure reliable acquisition of cooling curves...

  3. Effects of Silicon on Mechanical Properties and Fracture Toughness of Heavy-Section Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Liang Song

    2015-01-01

    Full Text Available The effects of silicon (Si on the mechanical properties and fracture toughness of heavy-section ductile cast iron were investigated to develop material for spent-nuclear-fuel containers. Two castings with different Si contents of 1.78 wt.% and 2.74 wt.% were prepared. Four positions in the castings from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties’ testing. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings decrease with the decrease in cooling rate. With an increase in Si content, the graphite morphology and the mechanical properties at the same position deteriorate. Decreasing cooling rate changes the impact fracture morphology from a mixed ductile-brittle fracture to a brittle fracture. The fracture morphology of fracture toughness is changed from ductile to brittle fracture. When the Si content exceeds 1.78 wt.%, the impact and fracture toughness fracture morphology transforms from ductile to brittle fracture. The in-situ scanning electronic microscope (SEM tensile experiments were first used to observe the dynamic tensile process. The influence of the vermicular and temper graphite on fracture formation of heavy section ductile iron was investigated.

  4. Effect of Bi on graphite morphology and mechanical properties of heavy section ductile cast iron

    Directory of Open Access Journals (Sweden)

    Song Liang

    2014-03-01

    Full Text Available To improve the mechanical properties of heavy section ductile cast iron, bismuth (Bi was introduced into the iron. Five castings with different Bi content from 0 to 0.014 wt.% were prepared; and four positions in the casting from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties test. The effect of the Bi content on the graphite morphology and mechanical properties of heavy section ductile cast iron were investigated. Results show that the tensile strength, elongation and impact toughness at different positions in the five castings decrease with a decrease in cooling rate. With an increase in Bi content, the graphite morphology and the mechanical properties at the same position are improved, and the improvement of mechanical properties is obvious when the Bi content is no higher than 0.011wt.%. But when the Bi content is further increased to 0.014wt.%, the improvement of mechanical properties is not obvious due to the increase of chunky graphite number and the aggregation of chunky graphite. With an increase in Bi content, the tensile fracture mechanism is changed from brittle to mixture ductile-brittle fracture.

  5. Undercooling and nodule count in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    Casting experiments have been performed with eutectic and hypereutectic castings with plate thick¬nesses from 2 to 8 mm involving both temperature measurements during solidification and micro¬structural examination afterwards. The nodule count was the same for the eutectic and hypereutectic...... castings in the thin plates ( 4.3 mm) while in the 8 mm plate the nodule count was higher in the hypereutectic than in the eutectic castings. The minimum temperature prior to the eutectic recalescence (Tmin) was 15 to 20C lower for the eutectic than the hypereutectic castings. This is due to nucleation...... of graphite nodules which begins at a lover temperature in the eutectic than in the hypereutectic castings The recalescence (Trec) was however also larger for the eutectic casting and in the thin plates the maximum temperature after recalescence (Tmax) was the same in the eutectic and hypereutectic plates...

  6. Undercooling and nodule count in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    Casting experiments have been performed with eutectic and hypereutectic castings with plate thicknesses from 2 to 8 mm involving both temperature measurements during solidification and microstructural examination afterwards. The nodule count was the same for the eutectic and hypereutectic castings...... in the thin plates (≤4.3 mm) while in the 8 mm plate the nodule count was higher in the hypereutectic than in the eutectic castings. The minimum temperature before the eutectic recalescence (Tmin) was 15 to 20ºC lower for the eutectic than for the hypereutectic castings. This is due to nucleation of graphite...... nodules which begins at a lower temperature in the eutectic than in the hypereutectic castings. The recalescence ∆Trec was however also larger for the eutectic casting and in the thin plates the maximum temperature after recalescence (Tmax) was the same in the eutectic and hypereutectic plates...

  7. Effect of silicon content and defects on the lifetime of ductile cast iron

    Directory of Open Access Journals (Sweden)

    Alhussein Akram

    2014-06-01

    Full Text Available In this work, the influence of microstructure on the mechanical properties has been studied for different grades of ferritic ductile cast iron. Mechanical tests were carried out and the effect of silicon on the resistance of material was well noticed. An increasing silicon content increases the strength and decreases the ductility of material. The lifetime and endurance limit of material were affected by the presence of defects in material and microstructure heterogeneity. Metallurgical characterizations showed that the silicon was highly segregated around graphite nodules which leads to the initiation of cracks. The presence of defects causes the stress concentration and leads to the initiation and propagation of cracks.

  8. Effect of Feeder Configuration on the Microstructure of Ductile Cast Iron

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat

    2014-01-01

    iron castings. The goal is to enable metallurgists and foundry engineers to more directly target mushy zone development to prolong the possibility to feed through this section. Keeping smaller section open for an extended period will make it possible to use fewer or smaller feeders, with reduced energy......Feeding and microstructure of a test casting rigged with different feeder combinations was studied. Castings were examined and classified by soundness and microstructure. Subsequently the casting macro- and microstructure was analyzed to study how differences in solidification and segregation...... influence the soundness of different sections of the castings. Moreover, the microstructural changes due to variations in thermal gradients are classified, and the variations in the mushy zone described. The paper discusses how solidification and segregation influence porosity and microstructure of ductile...

  9. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    OpenAIRE

    Da-yong Li; Zhen-yu Xu; Xu-liang Ma

    2015-01-01

    There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound...

  10. Rolling Contact Fatigue Failure Mechanisms of Plasma-Nitrided Ductile Cast Iron

    Science.gov (United States)

    Wollmann, D.; Soares, G. P. P. P.; Grabarski, M. I.; Weigert, N. B.; Escobar, J. A.; Pintaude, G.; Neves, J. C. K.

    2017-05-01

    Rolling contact fatigue (RCF) of a nitrided ductile cast iron was investigated. Flat washers machined from a pearlitic ductile cast iron bar were quenched and tempered to maximum hardness, ground, polished and divided into four groups: (1) specimens tested as quenched and tempered; (2) specimens plasma-nitrided for 8 h at 400 °C; (3) specimens plasma-nitrided and submitted to a diffusion process for 16 h at 400 °C; and (4) specimens submitted to a second tempering for 24 h at 400 °C. Hardness profiles, phase analyses and residual stress measurements by x-ray diffraction, surface roughness and scanning electron microscopy were applied to characterize the surfaces at each step of this work. Ball-on-flat washer tests were conducted with a maximum contact pressure of 3.6 GPa, under flood lubrication with a SAE 90 API GL-5 oil at 50 °C. Test ending criterion was the occurrence of a spalling. Weibull analysis was used to characterize RCF's lifetime data. Plasma-nitrided specimens exhibited a shorter RCF lifetime than those just quenched and tempered. The effects of nitriding on the mechanical properties and microstructure of the ductile cast iron are discussed in order to explain the shorter endurance of nitrided samples.

  11. A study on the effects of artifacts on fatigue limit of ductile cast iron with ferritic structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak [Yeungnam Univ., Gyeongsan (Korea, Republic of); Kim, Min Gun [Kangwon National Univ., Chuncheon (Korea, Republic of)

    2000-10-01

    In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and Austempered Ductile cast Iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes (diameter{<=}0.4mm) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the {radical}areas of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness develops through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

  12. Comparison of High-Temperature Properties and Thermal Shock Resistance of Austempered Ductile Irons (ADI) with Those of Pearlitic Ductile Cast Irons

    Science.gov (United States)

    Ajabshiri, Mehrdad; Sharafi, Shahriar; Moeini, Alireza

    2012-01-01

    High-temperature strength and thermal shock resistance of austempered ductile iron (ADI) in high temperatures because of instability of ausferrite phase has been less interest. The aim of this study is to investigate the tensile properties of ADI and pearlitic ductile cast iron by using the short-time tensile test in high temperatures. Tensile test was conducted in temperatures of 298 K, 673 K, 873 K, and 1073 K (25 °C, 400 °C, 600 °C, and 800 °C). Thermal shock test also was conducted by using the molten lead bath at 1273 K (1000 °C). In this experiment, samples of pearlitic ductile cast iron and ADI were divided in two groups; that after immersing in the molten lead bath for 25 seconds, one group was cooled in the air and other one was quenched in the water. Results showed that strength and thermal shock resistance of ADI samples are higher than those of the pearlitic ductile cast iron.

  13. Experimental validation of error in temperature measurements in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    An experimental analysis has been performed to validate the measurement error of cooling curves measured in thin walled ductile cast iron. Specially designed thermocouples with Ø0.2 mm thermocouple wire in Ø1.6 mm ceramic tube was used for the experiments. Temperatures were measured in plates...... to a level about 20C lower than the actual temperature in the casting. Factors affecting the measurement error (oxide layer on the thermocouple wire, penetration into the ceramic tube and variation in placement of thermocouple) are discussed. Finally, it is shown how useful cooling curve may be obtained...

  14. Production and Machining of Thin Wall Gray and Ductile Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Fleischman, E.H. (INEEL POC); Li, H.; Griffin, R.; Bates, C.E.; Eleftheriou, E.

    2000-11-03

    The University of Alabama at Birmingham, in cooperation with the American Foundry Society, companies across North America, with support from the U.S. Department of Energy, is conducting a project to develop an understanding of the factors that control the machinability of cast gray and ductile iron. Differences of as much as 500% have been found in machinability have been observed at the same strength. The most machinable irons were those with a high cell counts and few carbonitride inclusions. Additions of tin and copper can be added to both gray and ductile iron to stabilize the pearlite, but excessive additions (above those required to produce the desired pearlite content) degrade the machinability.

  15. Effects of Alloying Elements on the Microstructures and Mechanical Properties of Heavy Section Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    G.S. Cho; K.H. Choe; K.W. Lee; A.Ikenaga

    2007-01-01

    The effects of alloying elements on the as-cast microstructures and mechanical properties of heavy section ductile cast iron were investigated to develop press die material having high strength and high ductility.Measurements of ultimate tensile strength, 0.2% proof strength, elongation and unnotched Charpy impact energy are presented as a function of alloy amounts within 0.25 to 0.75 wt pct range. Hardness is measured on the broken tensile specimens. The small additions of Mo, Cu, Ni and Cr changed the as-cast mechanical properties owing to the different as-cast matrix microstructures. The ferrite matrix of Mo and Ni alloyed cast iron exhibits Iow strength and hardness as well as high elongation and impact energy. The increase in Mo and Ni contents developed some fractions of pearlite structures near the austenite eutectic cell boundaries, which caused the elongation and impact energy to drop in a small range. Adding Cu and Cr elements rapidly changed the ferrite matrix into pearlite matrix, so strength and hardness were significantly increased. As more Mo and Cr were added. the size and fraction of primary carbides in the eutectic cell boundaries increased through the segregation of these elements into the intercellular boundaries.

  16. 3D Quantitative Analysis of Graphite Morphology in Ductile Cast Iron by X-ray Microtomography

    Science.gov (United States)

    Yin, Yajun; Tu, Zhixin; Zhou, Jianxin; Zhang, Dongqiao; Wang, Min; Guo, Zhao; Liu, Changchang; Chen, Xiang

    2017-08-01

    In this article, X-ray microtomography and color metallographic techniques have been used to perform three-dimensional quantitative characterization of graphite nodule morphology in a step-shaped ductile cast iron casting. Statistical analyses of the graphite nodule count, diameter, sphericity, and spatial distribution have been processed for three samples in detail. The results reveal that graphite nodules in ductile cast iron can be categorized into two categories. The first types are nodules located in eutectic cells (NIECs), and the other one refers to nodules located between the eutectic cells (NBECs). The NIECs possess a larger average diameter but smaller sphericity compared with the NBECs, and the sphericity decreases along with the increasing of diameter. The increasing casting thickness results in an increasing count and percentage of NBECs. In addition, most nodules are NIECs in thin walls instead of NBECs in thick walls. Nonuniform spatial distributions of graphite nodules caused by the existence of NBECs have been found to become more obvious along with the increase of cast thickness.

  17. Graphite nodule count and size distribution in thin-walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Graphite nodule count and size distribution have been analysed in thin walled ductile cast iron. The 2D nodule counts have been converted into 3D nodule count by using Finite Difference Method (FDM). Particles having a diameter smaller than 5 µm should be neglected in the nodule count...... as these are inclusions and micro porosities that do not influence the solidification morphology. If there are many small graphite nodules as in thin walled castings only 3D nodule count calculated by FDM will give reliable results. 2D nodule count and 3D nodule count calculated by simple equations will give too low...... results. The 3D size distribution showed presence of primary graphite nodules in hypereutectic castings. In thin plates the nodule count is similar in eutectic and hypereutectic plates. In thicker plates the hypereutectic casting has the highest nodule count....

  18. Influencing factors on as-cast and heat treated 400-18 ductile iron grade characteristics

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    As-cast and heat-treated 400-18 ductile iron (DI) grade was obtained in different foundry conditions, as metallic charge, Mg-treatment alloy and inoculation. It was found that the Pearlitic Influence Factor (Px) and Antinodulizing Complex Factor (K1) have an important influence on property of DI, depending on the Mn and P level, the metallurgical quality of iron melt, rare earth (RE) and inoculation. It was also found that the influence of Mn is depended on the phosphorus and residual elements level in ductile iron. Less than 0.03%P and 0.2%Mn and Px<2.0 are the basic conditions to obtain as-cast ferritic structure. At the same lower level of Mn and P, the increasing of residual elements (Px>2.0) determines presence of pearlite in as-cast structure, while ferrite structure is obtained after a short annealing heat treatment. Lower level of phosphorus (P<0.025%) and residual elements (Px<2.0) allow to use relative high Mn content (0.32%-0.38%), in condition of ferritic structure, including in as-cast state. High P (0.04%-0.045%) and Mn (0.25%-0.35%) content stabilized pearlite, especially at lower level of residual elements (Px <2.0). Antinodulizing action of elements was counteracted up to K1=2.0 level, by RE included in Mg-treatment alloy, which are beneficial for K1<1.2 and compulsory for K1>1.2. Si has a significant influence on the mechanical properties of heat treated ductile irons: an important decreasing of elongation level and a moderate increasing of yield and tensile strength and their ratio in 150-170 HB typical hardness field. A typical final chemical composition for as-cast 400-18 ductile iron could include 3.5%-3.7%C, 2.4%-2.5%Si, max.0.18%Mn, max.0.025%P, max.0.01%S, 0.04%-0.05%Mgres.for Px<1.5 and K1<1.1. High purity pig iron, RE-bearing FeSiMg and powerful inoculant are also recommended.

  19. The influence of the hardening conditions on the mechanical properties of ductile cast iron

    Directory of Open Access Journals (Sweden)

    T. Giętka

    2010-01-01

    Full Text Available Ductile cast iron has been austempered according to two variants. The first treatment variant was austenitizing at a temperature tγ = 830, 860 and 900 0C and holding at a temperature tpi = 400 and 300 0C for 8 ÷ 64 min. Second variant treatment was two-phase austenitizing. Firstly, it was heated at a temperature tγ = 950 0C and after forecooling and chilling at a temperature tγ’ = 900, 860 and 830 0C isothermal process was conducted in the same conditions as in the first variant. The cast iron with ferritic matrix was austempered. After hardening the mechanical (Rp0,2, Rm and plastic (A5 properties were examined as well as the microstructure of matrix and hardness. It was noticed that the heat treatment carried out according to variants I and II lead to attaining cast iron of grade: ADI EN-GJS-800-8, EN-GJS-1200-2, EN-GJS-1400-1 according to PN–EN 1564 : 2000; in addition, ductility of these grades was 1,5÷4 times bigger than the mini-mum standard material requirements.

  20. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  1. Effect of Cu and Mn on the Mechanical Properties and Microstructure of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    A.M.Omran

    2014-06-01

    Full Text Available This paper described the method used for producing ductile cast iron (SGI. The processing parameters affecting the production of SGI were studied. These parameters include chemical composition, castings thickness, mechanical properties, alloying elements and microstructure. The chemical composition of producing SGI was optimized. The nodularity was increased with increasing the percentages of Mg content and with decreasing the castings thickness. The amount of pearlite and mechanical properties were increased sharply with increasing Cu and Mn contents in the produced SGI. Empirical equations were correlated to indicate the relations among nodularity, Mg content and other parameters. The results shown also as the post inoculation increased the metallurgical quality was improved. The suitability of SGI as automotive engine was tested and different empirical correlations were obtained

  2. Machinability of clean thin-wall gray and ductile iron castings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Littleton, H.E.; Eleftheriou, E.; Griffin, R.D.; Dwyer, Z.B.; DelSorbo, C.; Sprague, J.

    1997-02-01

    First phase was to develop a laboratory technique for evaluating the machinability of gray and ductile iron; longer term goal is to learn how to modify the foundry process to produce castings meeting all specified mechanical properties while providing improved machining behavior. Microcarbides present in the irons were found to dominate the machinability of iron. Pearlitic irons with acceptable machinability contain 8.9 to 10.5 wt% microcarbides. The weight fraction microcarbides in the iron is influenced by carbide forming element concentrations, presence of elements that retard carbon diffusion, and cooling rate from the eutectic through the eutectoid temperature range. Tool wear rate increased at higher surface machining speeds and fraction microcarbides; all irons containing above 11.5% microcarbides had poor machinability. Graphite size, shape, distribution, etc. had a lesser effect on machinability. Reducing the addition of a foundry grade Ca and Al bearing 75% FeSi inoculant from 0.5 to 0.2% increased the tool life 100%. Inoculation test castings were also poured in a class 40 gray iron; laboratory analysis is currently underway. Exploratory studies were conducted to determine if tool force could be used to predict tool life: torque and feed forces were found to correlate with machinability.

  3. Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

    OpenAIRE

    Chun-jie Xu; Pan Dai; Zheng-yang Zhang

    2015-01-01

    In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters (i.e. austenitizing temperature and time, and austempering temperature and time) on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting (HCC). The results show that the major factors influencing the hardness of austempered ductile iron (ADI) are austeni...

  4. Three-dimensional local residual stress and orientation gradients near graphite nodules in ductile cast iron

    DEFF Research Database (Denmark)

    Zhang, Yubin; Andriollo, Tito; Fæster, Søren

    2016-01-01

    A synchrotron technique, differential aperture X-ray microscopy (DAXM), has been applied to characterize the microstructure and analyze the local mesoscale residual elastic strain fields around graphite nodules embedded in ferrite matrix grains in ductile cast iron. Compressive residual elastic...... but with a significant overprediction of the maximum strain. This is discussed in terms of stress relaxation during cooling or during storage by plastic deformation of the nodule, the matrix or both. Relaxation by plastic deformation of the ferrite is demonstrated by the formation of low energy dislocation cell...... structure also quantified by the DAXM technique....

  5. Influence of mean stress on fatigue strength of ferritic-pearlite ductile cast iron with small defects

    Science.gov (United States)

    Deguchi, T.; Kim, H. J.; Ikeda, T.; Yanase, K.

    2017-05-01

    Because of their excellent mechanical properties, low cost and good workability, the application of ductile cast iron has been increased in various industries such as the automotive, construction and rail industries. For safety designing of the ductile cast iron component, it is necessary to understand the effect of stress ratio, R, on fatigue limit of ductile cast iron in the presence of small defects. Correspondingly in this study, rotating bending fatigue tests at R = -1 and tension-compression fatigue tests at R = -1 and 0.1 were performed by using a ferritic-pearlitic ductile cast iron. To study the effects of small defects, we introduced a small drilled hole at surface of a specimen. The diameter and depth of a drilled hole were 50, 200 and 500 μm, respectively. The non-propagating cracks emanating from graphite particles and holes edge were observed at fatigue limit, irrespective of the value of stress ratio. From the microscopic observation of crack propagation behavior, it can be concluded that the fatigue limit is determined by the threshold condition for propagation of a small crack. It was found that the effect of stress ratio on the fatigue limit of ductile cast iron with small defects can be successfully predicted based on \\sqrt {area} parameter model. Furthermore, a use of the tensile strength, σ B, instead of the Vickers hardness, HV, is effective for fatigue limit prediction.

  6. Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

    Directory of Open Access Journals (Sweden)

    Francesco Iacoviello

    2015-07-01

    Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

  7. Ductile and Compacted Graphite Iron Casting Skin -- Evaluation, Effect on Fatigue Strength and Elimination

    Science.gov (United States)

    Boonmee, Sarum

    Compacted graphite (CG) iron features a good combination of tensile strength, impact resistance, thermal conductivity and damping capacity. This combination makes CG iron a material of choice for various applications, especially for the automobile industry. The mechanical properties of CG iron listed in the standards (i.e. ASTM) are for machined specimens. However, since most iron castings retain the original casting surface (a.k.a. casting skin), the actual performance of the part could be significantly different from that of the machined specimens. Recent studies have shown the negative effect of the casting skin, but little quantification of its effect on mechanical properties is available. Further, the understanding of its mechanism of formation is at best incomplete. In this research, the effect of the casting skin on mechanical properties in CG and ductile irons (DI) is explored. The differences in tensile and fatigue properties between as-cast and machined samples were quantified and correlated to the casting skin features. It was found that the presence of the casting skin was accountable for 9% reduction of tensile strength and up to 32% reduction of fatigue strength (for CG iron with 40% nodularity). Several mechanisms of the casting skin formation are proposed in this research. The formation of ferritic and pearlitic rims is explained by decarburizing/carburizing reactions at the mold/metal interface. Mg depletion and solidification kinetics effect were identified as the formation mechanisms of the graphite degradation. A 2-D thermal diffusion model was formulated based on Mg depletion theory. The model can be used to predict the casting skin thickness when Mg depletion is the dominant mechanism. Furthermore, using the asymmetric Fe-Gr phase diagram, some instances of casting skin formation were explained based on solidification kinetics theory. The experimental microstructural evidence and the theoretical progress were conducive to the development of

  8. Formation mechanism of spheroidal carbide in ultra-low carbon ductile cast iron

    Directory of Open Access Journals (Sweden)

    Bin-guo Fu

    2016-09-01

    Full Text Available The formation mechanism of the spheroidal carbide in the ultra-low carbon ductile cast iron fabricated by the metal mold casting technique was systematically investigated. The results demonstrated that the spheroidal carbide belonged to eutectic carbide and crystallized in the isolated eutectic liquid phase area. The formation process of the spheroidal carbide was related to the contact and the intersection between the primary dendrite and the secondary dendrite of austenite. The oxides of magnesium, rare earths and other elements can act as heterogeneous nucleation sites for the spheroidal carbide. It was also found that the amount of the spheroidal carbide would increase with an increase in carbon content. The cooling rate has an important influence on the spheroidal carbide under the same chemical composition condition.

  9. The influence of chromium on mechanical properties of austempered ductile cast iron

    Science.gov (United States)

    Bartosiewicz, L.; Singh, I.; Alberts, F. A.; Krause, A. R.; Putatunda, S. K.

    1995-02-01

    An investigation was carried out to examine the influence of microstructure and chromium on the tensile properties and plane strain fracture toughness of austempered ductile cast iron (ADI). The investigation also examined the growth kinetics of ferrite in these alloys. Compact tension and round cylindrical tensile specimens were prepared from ductile cast iron with Cr as well as without Cr. These specimens were then given four different heat treatments to produce four different microstructures. Tensile tests and fracture toughness tests were carried out as per ASTM standards E-8 and E-399. The crack growth mechanism during fracture toughness tests was also determined. The test results indicate that yield strength, tensile strength, and fracture toughness of ADI increases with an increase in the volume fractions of ferrite, and the fracture toughness reaches a peak when the volume fractions of the ferrite are approximately 60% in these alloys. The Cr addition was found to reduce the fracture toughness of ADI at lower hardness levels (<40 HRC); at higher hardness levels (≥40 HRC), the effect of chromium on the fracture toughness was negligible. The crack growth mechanism was found to be a combination of quasi-cleavage and microvoid coalescences, and the crack trajectories connect the graphite nodules along the way.

  10. Effects of slope plate variable and reheating on semi-solid structure of ductile cast iron

    Institute of Scientific and Technical Information of China (English)

    M. Nili-Ahmadabadi; F. Pahlevani; P. Babaghorbani

    2008-01-01

    Semi-solid metal casting and forming are known as a promising process for a wide range of metal alloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reported about semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structure of iron to globular one. The effects of length and slope of plate on the casting structure were examined. The results show that the process can effectively change the dendritic structure to globular. In the slope plate angle of 7.5°and length of 560 mm with cooling rate of 67K·s-1 the optimum nodular graphite and solid globular particle were achieved.The results also show that by using slope plate inoculant fading can be prevented more easily since the total time of process is rather short.In addition, the semi-solid ductile cast iron prepared by inclined plate method, was reheated to examine the effect of reheating conditions on the microstructure and coarsening kinetics of the alloy. Solid fraction at different reheating temperatures and holding time was obtained and based on these results the optimum reheating temperature range was determined.

  11. Microstructure and Hot Oxidation Resistance of SiMo Ductile Cast Irons Containing Si-Mo-Al

    Science.gov (United States)

    Ibrahim, Mervat M.; Nofal, Adel; Mourad, M. M.

    2016-12-01

    SiMo ductile cast irons are used as high-temperature materials in automotive components, because they are microstructurally stable at high operating temperatures. The effect of different amounts of Si and Mo as well as the addition of 3 wt pct Al on the microstructure, high-temperature oxidation, and mechanical properties of SiMo ductile cast iron was studied. Dilatometric measurements of SiMo ductile iron exhibited obvious differences in the transformation temperature A 1 due to presence of Al and the increase of Si. The microstructure of the SiMo alloys without Al addition showed outstanding nodularity and uniform nodule distribution. However, by adding 3 wt pct Al to low Si-SiMo ductile iron, some compacted graphite was observed. The results of oxidation experiments indicated that high Si-SiMo ductile iron containing 4 and 4.9 wt pct Si had superior resistance to lower Si-SiMo and SiMo ductile iron containing 3 wt pct Al. The results showed also that with increasing Si up to 4.9 wt pct or by replacing a part of Si with 3 wt pct Al, tensile strength increased while elongation and impact toughness decreased.

  12. Fracture mechanics behaviour of ductile cast iron and martensitic steel at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Udoh, A.; Klenk, A.; Roos, E. [Stuttgart Univ. (Germany). MPA; Sasikala, G. [Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam (India)

    2010-07-01

    Ductile cast iron is employed increasingly due to the advantages regarding foundry practice, design as well as economic advantages in the thermal machinery and power plant construction. It is employed preferably where higher toughness is required, e.g. in valves or thickwalled components of thermal or nuclear power plants. For this reason the safety and availability criteria for fracture mechanics assessment of components are necessary in addition to the conventional strength design. Alloys with silicon and molybdenum are developed for the application at higher temperatures. The increase in the thermal efficiency of fossil fired steam power plant that can be achieved by increasing the steam temperature and pressure has provided the incentive for development of the 9% chromium steels towards improved creep rupture strength. During the last twenty years, three such steels, P91 (9Cr-1Mo-VNb), E911 (9Cr-1Mo-1W-V-Nb) and P92 (9Cr-0,5Mo-1,8W-V-Nb), have been developed for commercial production. For application in piping systems and boiler construction sufficient reliable information concerning the long-term behaviour are necessary as well as knowledge about fracture mechanical behaviour in order to ensure integrity of components. Different methods to characterize fracture behaviour of ductile cast iron and martensitic steel at elevated temperature have been employed. The RBR method is a novel and simple method developed at IGCAR for characterizing the ductile fracture behaviour of materials from tensile tests of cylindrical specimens. Using the data evaluated at both institutes, a fracture mechanics characterisation by determining crack initiation and crack resistance by J{sub R}-curves and RBR parameters is presented. (orig.)

  13. Foundry technology and its applications of ductile iron castings produced by water-cooled copper alloy mold

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The high efficiency mechanized foundry technology of castings produced by using water-cooled copper alloy permanent mold has been systematically studied. Through the researching a Cu-Cr-Mg alloy with high conductivity and good combined mechanical properties used for making permanent mold was developed, and the basic design principles of the water-cooled permanent mold along with the control-range of relevant foundry processing parameters were also established.A cast production line equipped with water-cooled copper alloy mold was designed and fabricated for production of ductile iron automobile gear castings. This production line can consistently make automobile gear castings in QT500-15 and QT600-5 (Chinese Standard) grades of ductile iron with up to 95 % casting success rate.

  14. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  15. Development of high toughness in austempered type ductile cast iron and evaluation of its properties

    Science.gov (United States)

    Kobayashi, Toshiro; Yamamoto, Hironobu

    1988-02-01

    In order to increase the toughness of austempered ductile cast irons, we attempted to strengthen the fracture initiation sites such as graphite-matrix interfaces and eutectic cell boundaries in a way of the microsegregation of alloying elements. For instance, the retained austenite which is stable under external stresses may be introduced preferentially into these sites by the addition of Ni, which segregates to a graphite periphery and of Mn, which partitions mainly to eutectic cell boundaries. Following this concept, the effects of various austempering processes on toughness are also in-vestigated. The cast iron alloying with Ni and Mn shows the best fracture toughness when it is heat-treated by either QB' or B' process; here, the QB' means the oil-quenching from an austenite γ phase range followed by austempering from a ferrite α plus γ range and the B' means austempering from a (α + γ) range. In the newly developed iron, there is a mixed microstructure composed of the ferrite, bainitic ferrite, and austenite. Abnormal elongation due to the TRIP effect in the austenite phase is found to have occurred at about 198 K. Moreover, it is shown that this TRIP effect may be caused by the formation of deformation twins.

  16. A study of several factors governing the fatigue limits of austempered ductile cast iron with various microstructures

    Science.gov (United States)

    Kim, Jinhak; Kim, Sangtae; Kim, Mingun

    2000-06-01

    The effects the leading factors bearing on fatigue limits were investigated with three kinds of ductile iron specimens various microstructures. As a result of examination, the fatigue limits in relationship to hardness and tensile strength, the expected higher improvement for fatigue limits in the case of the high strength specimens that experienced austempering treatment are not observed in comparison with the specimens treated with stress relief treatment. The estimated maximum defect size is one of the important parameters in predicting and evaluating fatigue limits for three different heat-treated ductile cast irons. Also, a quantitative relationship can be established between the fatigue limit and maximum defect size. Moreover, it is possible to explain the difference in fatigue limits in the three ductile cast irons by application of the rates of non-propagating crack which connects the adjacent graphite nodules before it stops.

  17. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Da-yong Li; Zhen-yu Xu; Xu-liang Ma; De-quan Shi

    2015-01-01

    There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and control ing the quality in ductile cast iron production. Many methods, such as rapid metal ographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be general y classiifed as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two dififcult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to ifnd a nondestructive method for accurately identifying casting quality before castings are delivered.

  18. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Directory of Open Access Journals (Sweden)

    Da-yong Li

    2015-07-01

    Full Text Available There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be generally classified as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two difficult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to find a nondestructive method for accurately identifying casting quality before castings are delivered.

  19. Numerical Simulation of Austempering Heat Treatment of a Ductile Cast Iron

    Science.gov (United States)

    Boccardo, Adrián D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.; Górny, Marcin; Tyrała, Edward

    2016-02-01

    This paper presents a coupled thermo-mechanical-metallurgical formulation to predict the dimensional changes and microstructure of a ductile cast iron part as a consequence of an austempering heat process. To take into account the different complex phenomena which are present in the process, the stress-strain law and plastic evolution equations are defined within the context of the associate rate-independent thermo-plasticity theory. The metallurgical model considers the reverse eutectoid, ausferritic, and martensitic transformations using macro- and micro-models. The resulting model is solved using the finite element method. The performance of this model is evaluated by comparison with experimental results of a dilatometric test. The results indicate that both the experimental evolution of deformation and temperature are well represented by the numerical model.

  20. Synchrotron measurements of local microstructure and residual strains in ductile cast iron

    Science.gov (United States)

    Zhang, Y. B.; Andriollo, T.; Fæster, S.; Liu, W.; Sturlason, A.; Barabash, R.

    2017-07-01

    The local microstructure and distribution of thermally induced residual strains in ferrite matrix grains around an individual spherical graphite nodule in ductile cast iron (DCI) were measured using a synchrotron X-ray micro-diffraction technique. It is found that the matrix grains are deformed, containing dislocations and dislocation boundaries. Each of the residual strain components in the matrix grains exhibits a complex pattern along the circumferential direction of the nodule. Along the radial direction of the nodule, strain gradients from the interface to the grain interior are seen for some strain components, but only in some matrix grains. The observed residual strain patterns have been analysed by finite element modelling, and a comparison between the simulation and experiments is given. The present study of local residual stress by both experimental characterization and simulation provide much needed information for understanding the mechanical properties of DCI, and represent an important contribution for the microstructural design of new DCI materials.

  1. Effects of Antimony and Wall Thickness on Graphite Morphology in Ductile Iron Castings

    Science.gov (United States)

    Glavas, Zoran; Strkalj, Anita; Maldini, Kresimir

    2016-08-01

    Effects of Sb additions on the graphite morphology of ductile iron castings in different wall thicknesses (3, 12, 25, 38, 50, 75, and 100 mm) were analyzed in this paper. In the wall thicknesses of 3, 12, and 25 mm, low contents of rare earth (RE) elements showed a beneficial effect on nodule count and nodularity. Nodularity >80 pct and a high nodule count were achieved without the addition of Sb. In the wall thicknesses of 38, 50, 75, and 100 mm, nodularity >80 pct was not achieved without the use of the chill or proper content of Sb. Excess of RE elements was neutralized with the addition of proper amount of Sb to the wall thickness. Addition of 0.01 wt pct Sb (ratio of RE/Sb = 0.34, ratio of RE/SE = 0.105) was sufficient to achieve nodularity >80 pct in the wall thicknesses of 38, 50, 75, and 100 mm.

  2. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  3. Ductile iron castings fabricated using metallic moulds; Fabricacion de piezas de fundicion con grafito esferoidal en molde metalico

    Energy Technology Data Exchange (ETDEWEB)

    Urrestarazu, A.; Sertucha, J.; Suarez, R.; Alvarez-Ilzarbe, I.

    2013-07-01

    The features and suitability of high requirements ductile iron castings production using metallic moulds have been studied in the present work. The structural and mechanical properties of the produced castings have been analysed and compared to the corresponding ones but fabricated using green sand moulds according to a conventional production process. The higher cooling rate in the metallic moulds is the main cause for the appearance of the detected structural changes in castings. The mechanical and microstructural properties obtained directly on castings are remarkable due to the higher nodule count among other factors. Finally, the benefits and inconveniences found in this kind of production methodology using metallic moulds are also discussed. (Author)

  4. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  5. Comparative study of TIG and SMAW root welding passes on ductile iron cast weldability

    Directory of Open Access Journals (Sweden)

    J. Cárcel-Carrasco

    2017-01-01

    Full Text Available This work compares the weldability of ductile iron when: (I a root weld is applied with a tungsten inert gas (TIG process using an Inconel 625 source rod and filler welds are subsequently applied using coated electrodes with 97,6%Ni; and (II welds on ductile iron exclusively made using the manual shielded metal arc welding technique (SMAW. Both types of welds are performed on ductile iron specimen test plates that are subjected to preheat and post-weld annealing treatments. Samples with TIG root-welding pass shown higher hardness but slightly lower ductility and strength. Both types of welding achieved better ductile and strength properties than ones found in literature.

  6. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  7. 46 CFR 56.60-15 - Ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Ductile iron. 56.60-15 Section 56.60-15 Shipping COAST... Materials § 56.60-15 Ductile iron. (a) Ductile cast iron components made of material conforming to ASTM A... (incorporated by reference; see 46 CFR 56.01-2). (b) Ductile iron castings conforming to ASTM A...

  8. New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2016-01-01

    Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

  9. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    Science.gov (United States)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  10. Machinability of Austempered Ductile Iron (ADI) Produced by Integrated Green Technology of Continuous Casting-Heat Treatment Processes

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.

    2011-01-01

    This study presents the novel processing technique known as continuous casting-heat treatment processes to produce Austempered Ductile Iron (ADI) which is a new class of ductile iron. ADI is characterized by improved mechanical properties but has low machinability as compared to other cast irons and steel of similar strength. The novel technique is developed by the integration of casting (in die casting) and heat treatment processes in foundry to save cost energy and time. Specimens just after casting were austenitized at 930° C for 90 min and then austempered in fluidized bed at 380° C for 90 and 120 min. Hence, the effect of austempering time on the morphology of retained austenite and mechanical properties of the material were examined and compared with conventionally produced ADI. Drilling tests were then carried out to evaluate the machinability of ADI in terms of cutting forces, chip micro-hardness, chip morphology and surface roughness. The mechanical properties of ADI austempered for 120 min have found to be better as compare to the ADI austempered for 90 min.

  11. Using Cored Wires Injection 2PE-9 Method in the Production of Ferritic Si-Mo Ductile Iron Castings

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2012-12-01

    Full Text Available The results of studies on the use of modern two cored wires injection method for production of ferritic nodular cast iron (ductile iron with use of unique implementation of drum ladle as a treatment / transport and casting ladle instead vertical treatment ladle was described. The injection of length of Ø 9mm wires, cored: in FeSi + Mg nodulariser mixture and inoculant master alloy is a treatment method which can be used to produce iron melted in coreless induction furnace. This paper describes the results and analysis of using this method for optimal production of ductile iron under specific industrial conditions. It means, that length of nodulariser wire plus treatment and pouring temperatures were optimized. In this case, was taken ductile iron with material designation: EN-GJS-SiMo40-6 Grade according EN 16124:2010 E. Microstructure of great number of trials was controlled on internally used sample which has been correlated with standardsample before. The paper presents typical ferritic metallic matrix and nodular graphite. Additionally, mechanical properties were checked in some experiments. Mean values of magnesium recovery and cost of this new method from optimized process parameters werecalculated as well.

  12. Properties investigation of austempered ductile iron

    OpenAIRE

    Sudhanshu Detwal; Deivanathan R

    2016-01-01

    This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI). The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs) were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such ...

  13. Effects of Alloying Elements (Mo, Ni, and Cu on the Austemperability of GGG-60 Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Erkan Konca

    2017-08-01

    Full Text Available The interest in austempered ductile irons (ADI is continuously increasing due to their various advantageous properties over conventional ductile irons and some steels. This study aimed to determine the roles of alloying elements Ni, Cu, and Mo, on the austemperability of GGG-60 ductile cast iron. Two different sets of GGG-60 (EN-GJS-600-3 samples, one set alloyed with Ni and Cu and the other set alloyed with Mo, Ni, and Cu, were subjected to austempering treatments at 290 °C, 320 °C, and 350 °C. A custom design heat treatment setup, consisting of two units with the top unit (furnace serving for austenitizing and the 200 L capacity bottom unit (stirred NaNO2-KNO3 salt bath serving for isothermal treatment, was used for the experiments. It was found that austempering treatment at 290 °C increased the hardness of the Ni-Cu alloyed GGG-60 sample by about 44% without causing a loss in its ductility. In the case of the Mo-Ni-Cu alloyed sample, the increase in hardness due to austempering reached to almost 80% at the same temperature while some ductility was lost. Here, the microstructural investigation and mechanical testing results of the austempered samples are presented and the role of alloying elements (Mo, Ni, and Cu on the austemperability of GGG-60 is discussed.

  14. Modeling the elastic behavior of ductile cast iron including anisotropy in the graphite nodules

    DEFF Research Database (Denmark)

    Andriollo, Tito; Thorborg, Jesper; Hattel, Jesper Henri

    2016-01-01

    This paper presents a micro-mechanical approach to model the intrinsic elastic anisotropy of the graphite particles in ductile iron. Contrary to most of the published works in the field, the constitutive behavior is directly derived on the basis of the nodule characteristic internal structure......, composed of graphite platelets arranged into conical sectors. In this way, the large uncertainty traditionally associated with local mechanical measurements of micro-hardness is eliminated. The proposed anisotropic description is validated by simulating the macroscopic ductile iron elastic response...

  15. Machinable, Thin-Walled, Gray and Ductile Iron Casting Production, Phase III

    Energy Technology Data Exchange (ETDEWEB)

    Charles Bates; Hanjun Li; Robin Griffin

    2003-12-08

    This report presents the results of research conducted to determine the effects of normal and abnormal processing and compositional variations on machinability (tool wear rate) of gray and ductile iron. The procedures developed allow precise tool wear measurements to be made and interpreted in terms of microstructures and compositions. Accurate data allows the most efficient ways for improving machinability to be determined without sacrificing properties of the irons.

  16. Casting Method Design of Heavy Ductile Iron Castings%大型球铁件的铸造工艺设计

    Institute of Scientific and Technical Information of China (English)

    李润生

    2011-01-01

    The main casting method design principles of heavy ductile iron castings were introduced: putting the faces to be machined downwards; adopting single parting line as possible; adopting bottom gating system; pouring simultaneously from two ends for castings with large length, and using stop plug type pouring basin for the heavy and important castings; setting open risers on the top of castings; full utilizing graphitization expansion to compensate contraction. Some practical examples were showed to explain the principles and characteristics of various casting methods suitable to heavy ductile iron castings, as well as their gating system design, riser design and chill usage.%介绍大型球铁件铸造工艺设计的主要原则为:加工面向下;尽量采用一个分型面;采用底注;长度大的铸件采用两端同时浇注,重大件采用拔塞浇包浇注;铸件顶部设置明冒口;充分利用石墨化膨胀补缩.用具体实例说明适合于大型球铁铸件的各种铸造工艺原理和特点,以及浇注系统设计、冒口设计和冷铁使用的要点.

  17. Nature of Surface Changes in Stamping Tools of Gray and Ductile Cast Iron During Gas and Plasma Nitrocarburizing

    Science.gov (United States)

    Roliński, E.; Konieczny, A.; Sharp, G.

    2009-11-01

    Two cast irons, pearlitic-ferritic gray and ferritic ductile, were plasma and gas nitrocarburized at the same temperature and for the same processing time to produce a compound zone of about 10-14 μm thick. It was demonstrated that both processes caused changes in the surface roughness of the irons, and the most dramatic increase of roughness was observed after gas nitrocarburizing of the gray cast iron. It was shown that the primary reason that the results were not the same is the difference in the nitriding mechanism. Significant penetration of the surface voids and imperfections between the graphite particles and the metallic matrix by ammonia molecules led to the formation of a locally thicker compound zone and a bulging of the metallic matrix above the surface. This phenomenon did not occur in the plasma process and as a result the surface changes were much smaller than in the gas process.

  18. Fatigue crack propagation characteristics of ductile cast iron austempered from (. alpha. +. gamma. ) phase region. (. alpha. +. gamma. ) iki kara austemper shorishita kyujo kokuen chutetsu no hiro kiretsu shinten tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Y.; Asami, K.; Kuroiwa, H. (Musashi Institute of Technoloyg, Tokyo (Japan))

    1991-01-15

    In order to enhance the fatigue crack propagation resistance of ductile cast iron, the effect of austempering from a ({alpha} + {gamma}) phase region was studied. As the dual phase matrix microstructure of ferrite and pearlite in as-casted iron was changed into the dual phase one of ferrite and bainite by partial austempering from 800 {degree} C, the fatigue crack propagation resistance was enhanced over the whole range of a {Delta} K region. The enhancement of the fatigue crack propagation resistance was caused by remarkable development of crack closures from higher {Delta} K regions which was induced by fracture contact and fretting because of an increase in fracture roughness and easy formation of oxide deposits. In addition, the static tensile and ductility of ductile cast iron were possibly enhanced simultaneously by partial austempering for changing pearlite into bainite superior in both tensile and ductility. 9 refs., 13 figs., 3 tabs.

  19. Thin Wall Austempered Ductile Iron (TWADI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-07-01

    Full Text Available In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of austenitizing at 880 oC followed by holding at 400 oC for 5 minutes causes ausferrite matrix in 2 mm wall thickness castings, while casting with thicker wall thickness remain untransformed and martensite is still present in a matrix. Finally there are shown that thin wall ductile iron is an excellent base material for austempering heat treatments. As a result high mechanical properties received in thin wall plates made of austempered ductile iron.

  20. Relationships between microstructure and mechanical properties in ductile cast irons: a review; Relaciones entre la microestructura y las propiedades mecanicas en fundiciones nodulares: revison bibliografica

    Energy Technology Data Exchange (ETDEWEB)

    Castillo, R.; Bermont, V. [Universidad de La Serena. La Serena. Chile (Chile); Martinez, V. [Universidad de Santiago. Santiago Chile (Chile)

    1999-07-01

    The progress achieved in the understanding of the relationships between the microstructure and the mechanical properties of ductile cast iron is reviewed. It is also described the applications of heat treatment of austempered to ductile irons (ADI), which have allowed to improve substantially the mechanical properties of these materials. It is proposed a research program to obtain the crack growth resistance under corrosive atmospheres and to model the mechanical properties. (Author) 83 refs.

  1. Modeling of damage in ductile cast iron – The effect of including plasticity in the graphite noduless

    DEFF Research Database (Denmark)

    Andriollo, Tito; Thorborg, Jesper; Tiedje, Niels Skat

    2015-01-01

    . In contrast to previous works on the subject, the material behaviour in both matrix and nodule is assumed to be elasto-plastic, described by the classical J2-flow theory of plasticity, and damage evolution in the matrix is taken into account via Lemaitre’s isotropic model. The effects of residual stresses due...... the assumption of infinitesimal strains and plane-stress conditions. Despite the latter being a limitation with respect to full 3D models, it allows a direct comparison with experimental investigations of damage evolution on the surface of ductile cast iron components, where the stress state is biaxial in nature...

  2. Effects of matrix structures on fracture mechanisms of austempered ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Doi, Shigeru; Matsufuji, Kenichi [Oita Univ. (Japan); Mitsunaga, Koichi [Kagoshima Junior Womens College (Japan); Takahara, Masao [Isuzu Motors, Kawasaki, Kanagawa (Japan)

    1995-12-31

    On the fatigue behavior of Austempered Ductile Iron (so called ADI), rotating fatigue tests in very high cycle region were performed. The S-N curve represented the double bending. This behavior is caused by the high cycle (>10{sup 7} cycles) fracture, and called the complex three region fractures. The main reason is the work hardening in the surface layer. Therefore, it was removed by electropolishing the surface layer with work hardening. The S-N curve did not show the double bending mentioned above. The fatigue strength with bainitic structure of electropolished ADI was higher than those of mother pearlitic structure.

  3. Material Characterization of Austempered Ductile Iron (ADI) Produced by a Sustainable Continuous Casting-Heat Treatment Process

    Science.gov (United States)

    Meena, Anil; El Mansori, Mohamed

    2012-12-01

    Selecting a suitable manufacturing process is one way of achieving sustainability of a product by diminishing energy consumption during its production cycle and improving material efficiency. The article attempts to explore the new processing technology for direct manufacturing of lightweight austempered ductile iron (ADI) casting in a permanent mold. The new processing technology is based on the innovative integrated approach toward casting and heat-treatment process. In this technology, the ductile iron samples obtained using the permanent mold are first austenized immediately after solidification process followed by austempering heat treatment in the fluidized bed and then air cooled at room temperature to obtain ADI material. The influence of austempering time on the microstructural characteristics, mechanical properties, and strain-hardening behavior of ADI was studied. Optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analyses were performed to correlate the mechanical properties with microstructural characteristics. It was observed that the mechanical properties of resulting ADI samples were influenced by the microstructural transformations and varied retained austenite volume fractions obtained due to different austempering time. The results indicate that the strain-hardening behavior of the ADI material is influenced by the carbon content of retained austenite.

  4. Effect of Slope Plate Variable and Reheating on the Semi-Solid Structure of Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    M. Nili-Ahmadabadi; F. Pahlevani; P. Babaghorbani

    2008-01-01

    Semi-solid metal casting and forming is a promising production method for a wide range of metal alloys. In spite of many applications for semi-solid processed light alloys, few works have reported on the semi-solid processing of iron and steel. In this research, an inclined plate was used to change the dendritic structure of iron to globular. The effects of the length and slope of the plate on the casting structure were examined. The results show that the process effectively changes the dendritic structure to globular. A sloped plate angle of 7.5° and length of 560 mm with a cooling rate of 67 K·s-1 gave the optimum graphite nodu-larity and solid particle globularity. The results also show that the sloped plate more easily prevents inocu-lant fading since the total time processing is rather short. In addition the semi-solid ductile cast iron prepared using the inclined plate method was reheated to examine the effect of reheating conditions on the micro-structure and coarsening kinetics of the alloy. The solid fractions at different reheating temperatures and holding times were used to find the optimum reheating temperature range.

  5. Properties investigation of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Sudhanshu Detwal

    2016-03-01

    Full Text Available This work concerns microstructural and mechanical properties of an austempered ductile cast iron (ADI. The ductile iron material was produced by the sand mould casting technique. Afterwards, austempering heat treatment was applied to the specimens at two different temperatures of 250°C and 350°C. Austempered Ductile Irons (ADIs were produced successfully by different two-stage heat treatments, to obtain favorable microstructure and hardness. The microstructure and hardness obtained by such variable heat treatments were compared. The austempering temperature and time were found to be decisive parameters in obtaining a desired ADI microstructure.

  6. Thin Wall Austempered Ductile Iron (TWADI)

    OpenAIRE

    M. Górny; E. Fraś

    2009-01-01

    In this paper the analysis of thin walled castings made of ductile iron is considered. It is shown that thin wall austempered ductile iron can be obtained by means of short-term heat treatment of thin wall castings without addition of alloying elements. Metallographic examinations of 2 mm thin walled castings along with casting with thicker wall thickness (20x28 mm) after different austempring conditions are presented. It has been proved that short-term heat treatment amounted 20 minutes of a...

  7. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  8. Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

    Directory of Open Access Journals (Sweden)

    Chun-jie Xu

    2015-03-01

    Full Text Available In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters (i.e. austenitizing temperature and time, and austempering temperature and time on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting (HCC. The results show that the major factors influencing the hardness of austempered ductile iron (ADI are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be efficiently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the following process parameters: austenitizing temperature and time are 866 °C and 135 min, and austempering temperature and time are 279 °C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of fine acicular ferrite and a small amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93% and 25.7 J, respectively.

  9. Effects of heat treatment on toughness of austempered ductile cast iron with Cu and Ni; Cu-Ni tenka osutenpa chutetsu no jinsei ni oyobosu netsushori no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Aoyama, M.; Takatsu, M.; Takagi, H

    1998-08-25

    The alloying of ductile cast iron with Cu and Ni is effective for the structural control in austemper heat treatment. Use of this type of cast iron is provided to produce cast iron materials with extremely high toughness and strength. In this study, the effects of austempering conditions and the addition of Cu and Ni on toughness of ductile cast iron are investigated. In austemper heat treatment, impact absorbed energy is increased by raising the austempering temperature. However, at high austempering temperatures exceeding 3.6 ks at 673K, the formation of fine pearlite proceeded, resulting in a marked decrease in the impact absorbed energy. Addition of Cu-Ni in the cast iron resulted in greater impact absorbed energy and tensile strength at any temperature during the austempering treatment. It depends on the suppression of precipitation beginning of fine pearlite and the stabilization of retained austenite. Furthermore, this cast iron alloy reduced the change in impact absorbed energy and tensile strength, induced during the austempering time. 15 refs., 12 figs., 1 tab.

  10. Fatigue crack growth in austempered ductile and grey cast irons - stress ratio effects in air and mine water

    Energy Technology Data Exchange (ETDEWEB)

    James, M.N. [Plymouth Univ. (United Kingdom). Dept. of Mech. and Marine Eng.; Li Wenfong [Department of Mechanical Engineering, University of Sydney, Sydney, NSW 2006 (Australia)

    1999-06-15

    A study is presented of the effect of stress ratio on fatigue crack growth in grey (GI) and austempered ductile (ADI) cast irons in laboratory air and, for the ADI, in synthetic mine water. Fatigue crack closure was measured by compliance techniques and factored out of the applied {Delta}K values ({Delta}K=K{sub max}-K{sub min}) to give effective stress intensity values. Crack growth rate modelling was then attempted for the laboratory air data using a two-parameter approach ({Delta}K and K{sub max}). This worked well for the ADI, but not for the GI, probably due to the much larger scatter inherent in the fatigue crack growth rates in the latter alloy. Trends in the observed growth rate and closure data for the two alloys are explained in terms of mechanism changes arising from microstructural/crack tip plastic zone interactions, and K{sub max} effects. (orig.) 9 refs.

  11. Active Mg Estimation Using Thermal Analysis: A Rapid Method to Control Nodularity in Ductile Cast Iron Production

    Science.gov (United States)

    Suárez, Ramon; Sertucha, Jon; Larrañaga, Pello; Lacaze, Jacques

    2016-10-01

    Appropriate nodularity in ductile iron castings is strongly associated with the presence of high enough not combined Mg dissolved in the melt to cast. However, the residual Mg which is commonly measured for production control accounts for both dissolved Mg and Mg combined as oxides and sulfides. To account for the uncertainties associated with such a control, it is quite usual to over treat the melt with the risk of porosity appearance. A new methodology based on thermal analysis has been developed in the present work so as to estimate the amount of free Mg dissolved in the melt ready for pouring. A combination of Te mixture and a new "reactive mixture" composed of sulfur plus a commercial inoculant has been prepared for this purpose. This reactive mixture is able to transform the magnesium remaining dissolved in the melt to combined forms of this element. Experiments performed both during start of production (when Mg overtreatment is usual) and during normal mass production indicate that important variations of free Mg occur without relevant changes in residual Mg content as determined by spectrometry. The method developed in the present work has shown to be highly effective to detect those melt batches where active Mg content is not high enough for guaranteeing a correct nodularity of castings. Selection of proper active Mg thresholds and a correct inoculation process are critical to avoid "false"-negative results when using this new method.

  12. Rolling contact fatigue strength of successive austempered ductile cast iron; Chikuji austemper shori kyujo kokuen chutetsu no korogari hiro kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Fujita, T. [Yamaguchi University, Yamaguchi (Japan). Faculty of Engineering; Ogi, K. [Kyushu University, Fukuoka (Japan). Faculty of Engineering; Sawamoto, A. [Yamaguchi Univ., Yamaguchi (Japan). Faculty of Education

    1998-04-25

    The holding time of austempered spheroidal graphite cast iron material is allowed to vary in heat treatment especially at the lower bainite transformation zone during the process for the preparation of specimens different from each other in the amount of {gamma}-pool, and the specimens are tested for their rolling contact fatigue strength. The effects of the amount of {gamma}-pool, roughness of the bainite structure, and work-hardening, on the rolling fatigue strength are also studied. Findings obtained as the result of experiment are stated below. In the case of an austempered ductile cast iron specimen containing a {gamma}-pool amount that occupies a high rate of 6.52%, the rolling fatigue withstanding limit exhibits a relatively high level of 1310MPa, which becomes approximately 1245MPa when the holding time is extended in the lower bainite transformation zone. The limit rises to approximately 1320MPa at a stage where the {gamma}-pool virtually disappears. In a successive austempering treatment process that aims at improving on machinability and at allowing sufficient fatigue strength to be maintained, it is necessary to allow the holding time in the bainite zone to be long enough for the {gamma}-pool to disappear and for the lower bainite structure to grow sufficiently. 5 refs., 10 figs., 4 tabs.

  13. Effect of nodule count and austempering heat treatment on segregation behavior of alloying elements in ductile cast iron

    Directory of Open Access Journals (Sweden)

    E. Akbarzadeh Chiniforush

    2016-05-01

    Full Text Available The equilibrium partition ratio, k, has been measured for Mn, Mo, Si, Ni and Cu in a ductile iron with composition (wt.%: 3.45C, 0.25Mn, 0.25Mo, 2.45Si, 0.5Ni and 0.5Cu with different nodule counts obtained from different section sizes of 13, 25, 75 mm in the as cast, austenitized (at 870 °C for times 1, 4 and 6 hours and austempered (at 375 °C for times 1 to 1,440 min samples. Results show that Mn and Mo segregate positively at cell boundaries, but Si, Ni and Cu concentrate in an inverse manner in the vicinity of graphite nodules and there is a depletion of these elements at cell boundaries. Segregation curves for Ni and Cu are more smooth than for Si. Carbide formation has been observed at cell boundaries. Based on the results, the partition ratios for all elements decrease with increasing the nodule count. More carbide with coarser morphology has been observed in the microstructure with a lower nodule count. Austenitization for a longer time can decrease partition ratio, but cannot eliminate it entirely. Increasing the austenitization temperature has the same effect. Austenitizing parameters have no significant effect on carbides volume fraction. The kinetics of austempering is faster in higher nodule counts and subsequently better mechanical properties including higher ductility, strength and toughness have been observed for all austempering conditions studied.

  14. Effects of Ceramic Fibre Insulation Thickness on Skin Formation and Nodule Characteristics of Thin Wall Ductile Iron Casting

    Science.gov (United States)

    Dhaneswara, D.; Suharno, B.; Nugraha, N. D.; Ariobimo, R. D. S.; Sofyan, N.

    2017-02-01

    Skin formation has become one of the problems in the thin wall ductile iron casting because it will reduce the mechanical properties of the materials. One of the solutions to reduce this skin formation is by using heat insulator to control the cooling rate. One of the insulators used for this purpose is ceramic fibre. In this research, the thickness of the ceramic fibre heat insulator used in the mould was varied, i.e. 50 mm on one side and 37.5 mm on the other side (A), no heat insulator (B), and 37.5 mm on both sides (C). After the casting process, the results were characterized in terms of metallography by using scanning electron microscope (SEM) and tensile test for mechanical properties. The results showed that the skin thickness formed in A is 34.21 μm, 23.38 μm in B, and 27.78 μm in C. The nodule count in A is 541.98 nodule/mm2 (84.7%) with an average diameter of 15.14 μm, 590 nodule/mm2 (86.7%) with an average diameter of 13.18 μm in B, and 549.73 nodule/mm2 (87.2%) with an average diameter of 13.95 μm in C. The average ultimate tensile strength for A was 399 MPa, B was 314 MPa, and C was 415 MPa. Microstructural examination under SEM showed that the materials have a ductile fracture with matrix full of ferrite.

  15. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    OpenAIRE

    Just, P.; R. Kaczorowski; T. Pacyniak

    2013-01-01

    The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect...

  16. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    Directory of Open Access Journals (Sweden)

    P. Just

    2013-07-01

    Full Text Available The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90% in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.

  17. Temperature measurement during solidification of thin wall ductile cast iron. Part 2: Numerical simulations

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Temperature measurements in castings are carried out with thermocouples (TC’s), which are inserted in the melt. The TC influence solidification of the casting, especially in thin wall castings where the heat content of the melt is small compared to the cooling power of the TC. A numerical analysis...... of factors influencing temperature measurement in thin walled castings was carried out. The calculations are based on and compared with experiments presented in part 1 of this paper. The analysis shows that the presence of the TC has only a minor influence on the microstructure of the casting. The influence...

  18. Low temperature impact strength of heavy section ductile iron castings: effects of microstructure and chemical composition

    Directory of Open Access Journals (Sweden)

    C. Labrecque

    2011-02-01

    Full Text Available A foundry research project has been recently initiated at RTIT in order to better understand the fabrication of as-cast heavy section DI parts meeting high impact energy requirements at low temperatures. The experimental castings have the following dimensions 180 mm x 180 mm x 190 mm. The achieved as-cast Charpy impact strengths were as follows: 17 J (RT, 16 J (-20°C and 11 J (-40°C. The foundry process, the chemical composition and the microstructure of this experimental casting are compared to the ones of various examples in order to show the detrimental effects of residual elements, microshrinkage and microcarbide on the impact properties. Finally, quality index empirical models (based on casting chemical compositions are used to analyse the impact tests results. This paper illustrates that an adequate nodule count can contribute to reducing the detrimental effects of the residual elements and microsegregation.

  19. Comparison of residual stresses in sand- and chill casting of ductile cast iron wind turbine main shafts

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Frandsen, J. O.; Hattel, Jesper Henri

    2015-01-01

    In this work, simulations of pouring, solidification and cooling, and residual stress evolution of sand and chill cast wind turbine main shafts is performed. The models are made in the commercial software MAGMAsoft. As expected, the cooling rate of the sand casting is shown to be much lower than...... for the chill casting, resulting in a very course microstructure.From the simulations the nodule count is found to be 17 nodules per mm2 and 159 nodules permm2 for the sand and chill casting, respectively, in the critical region of the main bearing seat.This is verified from nodule counts performed on the real...... cast main shafts. Residual stressevaluations show an overall increase of the maximum principal stress field for the chill casting,which is expected. However, the stresses are found to be in compression on the surface of thechill cast main shaft, which is unforeseen....

  20. Mechanical and Tribological Properties of HVOF-Sprayed (Cr3C2-NiCr+Ni) Composite Coating on Ductile Cast Iron

    Science.gov (United States)

    Ksiazek, Marzanna; Boron, Lukasz; Radecka, Marta; Richert, Maria; Tchorz, Adam

    2016-08-01

    The aim of the investigations was to compare the microstructure, mechanical, and wear properties of Cr3C2-NiCr+Ni and Cr3C2-NiCr coatings deposited by HVOF technique (the high-velocity oxygen fuel spray process) on ductile cast iron. The effect of nickel particles added to the chromium carbide coating on mechanical and wear behavior in the system of Cr 3 C 2 -NiCr+Ni/ductile cast iron was analyzed in order to improve the lifetime of coated materials. The structure with particular emphasis of characteristic of the interface in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron was studied using the optical, scanning, and transmission electron microscopes, as well as the analysis of chemical and phase composition in microareas. Experimental results show that HVOF-sprayed Cr3C2-NiCr+Ni composite coating exhibits low porosity, high hardness, dense structure with large, partially molten Ni particles and very fine Cr3C2 and Cr7C3 particles embedded in NiCr alloy matrix, coming to the size of nanocrystalline. The results were discussed in reference to examination of bending strength considering cracking and delamination in the system of composite coating (Cr 3 C 2 -NiCr+Ni)/ductile cast iron as well as hardness and wear resistance of the coating. The composite structure of the coating provides the relatively good plasticity of the coating, which in turn has a positive effect on the adhesion of coating to the substrate and cohesion of the composite coating (Cr3C2-NiCr+Ni) in wear conditions.

  1. Sclero-topometry Metrology in Valorisation of Waste Oil for Micro-machining of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Eymard S.

    2013-12-01

    Full Text Available During the time, the specific characteristics and the efficient lifetime of oil progressively decrease, due to complex pollution, ultimately making the oil unsuitable for the initial applications. The strategy to regenerate and to valorise waste oils is investigated using improved combinations of sclerometric and topometric tests on ductile nodular cast iron. Tribo-abrasive tests are performed in critical conditions, with base oil, waste oil and regenerated oil, of similar viscosities in order to discriminate their interfacial performances. The forms of the scratch traces indicate wear resistance and tendency to elasto-plastic deformation. The mechanisms of deformation and frictional behaviours were evaluated using optical and Scanning Electron Microscopy and measured for various tribological conditions with tactile and optical profilometry. The Energy Dispersive X ray Spectroscopy completes the chemical superficial distribution of pertinent elements. The surface topography metrology is used to characterize the scratch profiles and to determine the volume of the displaced and removed material, as well as maximum pit height. The originality of this paper is that it is a unique approach specifically devoted to transformer oil concerning tribological conditions.

  2. Damage Analysis of a Ferritic SiMo Ductile Cast Iron Submitted to Tension and Compression Loadings in Temperature

    Directory of Open Access Journals (Sweden)

    Isabel Hervas

    2015-12-01

    Full Text Available Tensile and compression tests were carried out on a ductile cast iron for temperatures up to 1073 K. The damage caused inside and around graphite nodules was evaluated as a function of the local equivalent plastic strain by using microstructural quantifications. The mechanical properties are strongly dependent on a temperature above 773 K. Concerning tensile behavior, an evolutional law issued from the Gurson model representing the void growth as a function of the deformation and temperature was successfully employed. It is demonstrated that the strain state and the temperature have a strong influence on the void growth function. In the case of compression tests, the temperature has a weak influence on the nodule deformation for temperatures lower than 773 K, and the mechanical behavior is driven by the viscoplastic properties of the ferrite. For higher temperatures, the mechanical properties in compression are progressively modified, since graphite nodules tend to remain spherical, and ferrite grains are severely deformed. A synthesis of the damage mechanisms is proposed in the studied range of temperature and plastic strain. It appears that the graphite nodule aspect ratio can be used as an indicator of the deformation under compression loading for temperatures ranging from room temperature to 673 K.

  3. Approximate creep feed grinding of austempared ductile cast iron; Osutenpa kyujo kokuen chutetsu no kin`i kuripu fido kensaku

    Energy Technology Data Exchange (ETDEWEB)

    Nakamitsu, K.; Shimizu, K. [Oita National College of Technology, Oita (Japan)

    1996-10-01

    Austempered ductile cast iron (ADI) was subjected to approximate creep feed grinding to measure and observe the grinding ratio, hardness of ground surface, grinding resistance, production of burrs, roughness of ground surface, and grinding burn to investigate the best abrasive grains and grinding conditions. The grinding ratio of SiC grains was far better than that of Al2O3 grains, being about 10 times or more. Surface hardness of ADI ground by SiC grains changed little, but that ground by Al2O3 grains increased. As regards grinding resistance, that of Al2O3 grains have less slope and tangential component forces, but that of SiC grains increased with the increase in the ground volume. While burrs produced in grinding with SiC grains are secondary burrs, those produced in grinding with Al2O3 grains are primary burrs. In comparison with the normal grinding, grinding burn was produced on the ground surface, complicate striped patterns and grinding burns were produced by chattering particularly in grinding with Al2O3 grains. 10 refs., 11 figs., 2 tabs.

  4. 大口径涂料法水冷金属型离心铸管机的设计%Design of Centrifugal Casting Machine for Pipe of Large Scale S.G.Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    习杰

    2011-01-01

    Design principle and method of centrifugal casting machine for production of pipe of large scale s.g. ductile cast iron with DN1000mm and above by coated water cooled die centrifugal casting have been mainly introduced.%主要介绍了DN1000以上大口径球墨铸铁管采用涂料法水冷金属型工艺生产时,离心铸管机的设计原理及方法.

  5. An Analysis of the Weldability of Ductile Cast Iron Using Inconel 625 for the Root Weld and Electrodes Coated in 97.6% Nickel for the Filler Welds

    Directory of Open Access Journals (Sweden)

    Francisco-Javier Cárcel-Carrasco

    2016-11-01

    Full Text Available This article examines the weldability of ductile cast iron when the root weld is applied with a tungsten inert gas (TIG welding process employing an Inconel 625 source rod, and when the filler welds are applied with electrodes coated with 97.6% Ni. The welds were performed on ductile cast iron specimen test plates sized 300 mm × 90 mm × 10 mm with edges tapered at angles of 60°. The plates were subjected to two heat treatments. This article analyzes the influence on weldability of the various types of electrodes and the effect of preheat treatments. Finally, a microstructure analysis is made of the material next to the weld in the metal-weld interface and in the weld itself. The microstructure produced is correlated with the strength of the welds. We treat an alloy with 97.6% Ni, which prevents the formation of carbides. With a heat treatment at 900 °C and 97.6% Ni, there is a dissolution of all carbides, forming nodules in ferritic matrix graphite.

  6. Effects of slope plate variable and reheating on semi-solid structure of reheating on semi-solid structure of ductile cast iron

    Directory of Open Access Journals (Sweden)

    M. Nili-Ahmadabadi

    2008-02-01

    Full Text Available Semi-solid metal casting and forming are known as a promising process for a wide range of metal alloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reported about semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structure of iron to globular one. The effects of length and slope of plate on the casting structure were examined. The results show that the process can effectively change the dendritic structure to globular. In the slope plate angle of 7.5° and length of 560 mm with cooling rate of 67Ks-1 the optimum nodular graphite and solid globular particle were achieved.The results also show that by using slope plate inoculant fading can be prevented more easily since the total time of process is rather short. In addition, the semi-solid ductile cast iron prepared by inclined plate method, was reheated to examine the effect of reheating conditions on the microstructure and coarsening kinetics of the alloy. Solid fraction at different reheating temperatures and holding time was obtained and based on these results the optimum reheating temperature range was determined.

  7. Carbon content of austenite in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Chang, L.C. [Kuang Wu Inst. of Tech. and Commerce, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1998-06-05

    The development of austempered ductile iron (ADI) is a major achievement in cast iron technology. The austempering heat treatment enables the ductile cast iron containing mainly strong bainitic ferrite and ductile carbon-enriched austenite, with some martensite transforms from austenite during cooling down to room temperature. A key factor controlling the stability of the retained austenite can be evaluated soundly using the thermodynamics principles. It is the purpose here to demonstrate that the data of ADI from numerous sources have a similar trend.

  8. On the isotropic elastic constants of graphite nodules in ductile cast iron: Analytical and numerical micromechanical investigations

    DEFF Research Database (Denmark)

    Andriollo, Tito; Hattel, Jesper

    2016-01-01

    particle strength. It is shown that if the nodule internal structure is considered, the traditional isotropy assumption leads to the definition of a domain of admissible values for the effective elastic constants. However, micromechanical calculations indicate that values within the domain do not provide....... In the present paper, the nodules’ elastic properties are thoroughly investigated by means of both analytical and numerical techniques. The analysis takes into account the influence of several non-linear phenomena, as local residual stresses arising during solid-state cooling, interface debonding and limited...... mesoscopic moduli in agreement with Young's modulus and Poisson's ratio recorded for common ferritic ductile iron grades. This suggests that graphite nodules may not be considered isotropic at the microscopic scale, at least from a mechanical viewpoint....

  9. Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Lacaze, J.; Sertucha, J.; Larranaga, P.; Suarez, R.

    2016-10-01

    There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content. (Author)

  10. 离心复合大断面球墨铸铁轧辊的制造%Heavy Compound Ductile Iron Work Roller Manufacturing by Centrifugal Casting

    Institute of Scientific and Technical Information of China (English)

    白云龙

    2001-01-01

    The main problems of heavy compound ductile iron work roller in centrifugal casting were analyzed. The technique sketch was designed based on these problems. Some preventive measures for all kinds of possible defects were given. A qualified compound roller was manufactured successfully in practical production.%分析了大断面球墨铸铁轧辊在离心复合铸造生产中的主要难点,并针对这些难点确定工艺方案,同时针对此类轧辊可能产生的各种缺陷提出预防措施,在实际生产中成功制造出优质复合轧辊。

  11. 46 CFR 56.60-10 - Cast iron and malleable iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Cast iron and malleable iron. 56.60-10 Section 56.60-10... APPURTENANCES Materials § 56.60-10 Cast iron and malleable iron. (a) The low ductility of cast iron and malleable iron should be recognized and the use of these metals where shock loading may occur should...

  12. Impact toughness and fracture toughness of austempered ductile iron

    OpenAIRE

    Liu, Jingcheng; Guoxiong SUN

    2004-01-01

    The impact toughness and fracture toughness ofaustermpered ductile iron (ADI) are described. The notched and un-notched charpy impact toughness of ADI at room temperature are somewhat lower than that of steel castings or forged steel pieces, however, they are approximately three times higher than that of mormal pearlitic ductile iron. The impact toughness of ADI decreases with decreasing temperature; but at -40 ℃ it still maintains about 70% of the value at room temperature. The properties of...

  13. A New Direct-Pour In-Mold (DPI) Technology for Producing Ductile and Compacted Graphite Iron Castings.

    Energy Technology Data Exchange (ETDEWEB)

    Jason Hitchings; Jay R. Hitchings

    2007-07-20

    A new "Direct Pour In-Mold" (DPI) Magnesium treatment technology has been developed that can produce both Nodular and Compacted Graphite iron. The DPI technology converts the standard horizontal runner system into a vertical one, by placing a Magnesium Ferrosilicon treatment alloy and molten metal filter into a specially designed container. The DPI container is easily placed into either vertically or horizontally parted molds, and then a base metal can be poured directly into it. The metal is treated and filtered as it passes through, and then proceeds directly into a runner or casting cavity. Various sizes of containers provide all of the necessary components required to deliver a range of weights of treated and filtered metal at accurate and consistent flow rates. The DPI containers provide energy savings over competing techniques, increased mold yields, very high Magnesium recovery, zero Magnesium fume, and no post inoculation is required. By treating the metal just prior to it entering a casting cavity many other benefits and advantages are also realized.

  14. Influence of a novel two-step austempering process on the strain-hardening behavior of austempered ductile cast iron (ADI)

    Energy Technology Data Exchange (ETDEWEB)

    Yang Jianghuai; Putatunda, Susil K

    2004-09-25

    An investigation was carried out to examine the influence of a novel two-step austempering process on the strain-hardening behavior of austempered ductile cast iron (ADI). Strain-hardening exponent (n value) of specimens austempered by conventional single-step austempering process as well as the novel two-step process were determined over the entire plastic deformation regions of the stress-strain curves. Optical microscopy and X-ray diffraction analysis were performed to examine mechanisms of strain-hardening behavior in ADI under monotonic (tensile) loading. Test results show that this novel two-step process has resulted in improved microstructural variables in the ADI matrix, and higher hardness, yield strength and tensile strengths, but lower ductility and strain-hardening exponent values compared to the conventional single-step austempering process. Test results also indicate that strain-hardening exponent of ADI is a function of amount and morphology of microstructural constituents and interaction intensities between carbon atoms and dislocations in the matrix.

  15. Solidification of cast iron - A study on the effect of microalloy elements on cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham

    The present thesis deals with the heat transfer and solidification of ductile and microalloyed grey cast iron. Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. A series of ductile iron samples with two different...... of the austenite, in the last region to solidify. The superfine graphite which forms in this type of irons is short (10-20µm) and stubby. The microstructure of this kind of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. The methods to prepare samples of cast iron...... for comprehensive transmission electron microscopy of graphite and the surrounding iron matrix have been developed and explained. Dual beam microscopes are used for sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction (SAED). Based...

  16. Austempered ductile iron process development

    Science.gov (United States)

    Gupta, C. D.; Keough, J. R.; Pramstaller, D. M.

    1986-11-01

    Pressure from imports and material substitution has severly affected demand for domestic iron industry products. It is estimated that the potential market for Austempered Ductile Iron (ADI) is as large as the market for carburized and/or through hardened forgings. The primary interest in ADI is generated by the economics of process. Improved machinability and reduced processing costs as well as interesting physical properties has created an enormous interest in all metalworking industries towards ADI. The development of gas-fired austempering processes and resoluton of technical and economic uncertainities concerning the process will help improve the outlook for iron founderies.

  17. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  18. Fatigue properties of austempered ductile cast iron at room and elevated temperatures; Austemper kyujo kokuen chutetsu no chukoon ni okeru hiro tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Fukuyama, K.; Hasegawa, N.; Inaga, K. [Gifu University, Gifu (Japan)

    1995-06-15

    Austempered ductile cast iron (ADI) is used widely as a structural material with high strength and toughness. However, since few studies have been made on investigation of fatigue properties at medium to high temperatures, this paper describes rotating bending tests carried out in temperature range between room temperature and 400{degree}C to investigate the fatigue properties and the fatigue crack generating behavior. The following results were obtained: the fatigue limit (fatigue strength after 10{sup 7} bendings) showed a remarkable maximizing phenomenon at temperatures around 300{degree}C; micronization of the base structure caused by transformation of residual austenite was recognized above 300{degree}C, and so was rise in the hardness; heating to this temperature led to rise in the Ms point, making the transformation occur more easily; the effect of repetitive stress causes a processing induced transformation; the temperature at which the transformation and the micronization are completed declines by about 50{degree}C lower than in the non-transformed region; and the fatigue fracture at middle to high temperatures is caused more frequently by internally existing graphite and development of cracks from very small casting cavities. 31 refs., 10 figs., 7 tabs.

  19. Effects of subzero treatment on toughness of austempered ductile cast iron; Austemper kyujo kokuen chutetsu no jinsei ni oyobosu subzero shori no koka

    Energy Technology Data Exchange (ETDEWEB)

    Tsukahara, S.; Yamada, S. [Kanto Gakuin University, Yokohama (Japan)

    1998-04-25

    Specimens of austempered ductile cast iron (ADI) after constant temperature transformation at different temperatures are tested for tension, shock, and bending, and the effects of the testing methods and testing speeds on ADI strength and toughness are investigated. Specimens are made of an austempered Fe-Si-Mg alloy cast into 25mm-thick Y-shape blocks. Heat treatment is performed in the atmosphere for test pieces manufactured by machining. In the subzero treatment, the austempered pieces are cooled in water and then immediately placed in liquid nitrogen for rapid cooling. Findings obtained are mentioned below. A test piece austempered at 773K and then cooled in water retains 26% of austenite, and this disappears after a tension test. In a test piece given subzero treatment following the cooling in water, the residual austenite is found reduced from 20% to 13%. No change is observed in the amount of residual austenite before and after a bend test and impact test whether or not the test piece has been subjected to subzero treatment. 8 refs., 8 figs., 2 tabs.

  20. A Predictive Framework for Thermomechanical Fatigue Life of High Silicon Molybdenum Ductile Cast Iron Based on Considerations of Strain Energy Dissipation

    Science.gov (United States)

    Avery, Katherine R.

    Isothermal low cycle fatigue (LCF) and anisothermal thermomechanical fatigue (TMF) tests were conducted on a high silicon molybdenum (HiSiMo) cast iron for temperatures up to 1073K. LCF and out-of-phase (OP) TMF lives were significantly reduced when the temperature was near 673K due to an embrittlement phenomenon which decreases the ductility of HiSiMo at this temperature. In this case, intergranular fracture was predominant, and magnesium was observed at the fracture surface. When the thermal cycle did not include 673K, the failure mode was predominantly transgranular, and magnesium was not present on the fracture surface. The in-phase (IP) TMF lives were unaffected when the thermal cycle included 673K, and the predominant failure mode was found to be transgranular fracture, regardless of the temperature. No magnesium was present on the IP TMF fracture surfaces. Thus, the embrittlement phenomenon was found to contribute to fatigue damage only when the temperature was near 673K and a tensile stress was present. To account for the temperature- and stress-dependence of the embrittlement phenomenon on the TMF life of HiSiMo cast iron, an original model based on the cyclic inelastic energy dissipation is proposed which accounts for temperature-dependent differences in the rate of fatigue damage accumulation in tension and compression. The proposed model has few empirical parameters. Despite the simplicity of the model, the predicted fatigue life shows good agreement with more than 130 uniaxial low cycle and thermomechanical fatigue tests, cyclic creep tests, and tests conducted at slow strain rates and with hold times. The proposed model was implemented in a multiaxial formulation and applied to the fatigue life prediction of an exhaust manifold subjected to severe thermal cycles. The simulation results show good agreement with the failure locations and number of cycles to failure observed in a component-level experiment.

  1. Wear resistance properties of austempered ductile iron

    Science.gov (United States)

    Lerner, Y. S.; Kingsbury, G. R.

    1998-02-01

    A detailed review of wear resistance properties of austempered ductile iron (ADI) was undertaken to examine the potential applications of this material for wear parts, as an alternative to steels, alloyed and white irons, bronzes, and other competitive materials. Two modes of wear were studied: adhesive (frictional) dry sliding and abrasive wear. In the rotating dry sliding tests, wear behavior of the base material (a stationary block) was considered in relationship to countersurface (steel shaft) wear. In this wear mode, the wear rate of ADI was only one-fourth that of pearlitic ductile iron (DI) grade 100-70-03; the wear rates of aluminum bronze and leaded-tin bronze, respectively, were 3.7 and 3.3 times greater than that of ADI. Only quenched DI with a fully martensitic matrix slightly outperformed ADI. No significant difference was observed in the wear of steel shafts running against ADI and quenched DI. The excellent wear performance of ADI and its countersurface, combined with their relatively low friction coefficient, indicate potential for dry sliding wear applications. In the abrasive wear mode, the wear rate of ADI was comparable to that of alloyed hardened AISI 4340 steel, and approximately one-half that of hardened medium-carbon AISI 1050 steel and of white and alloyed cast irons. The excellent wear resistance of ADI may be attributed to the strain-affected transformation of high-carbon austenite to martensite that takes place in the surface layer during the wear tests.

  2. Superior austempered ductile iron (ADI) properties achieved by prior hot isostatic pressing (HIP)

    Energy Technology Data Exchange (ETDEWEB)

    LaGoy, J.L.; Widmer, R.; Zick, D.H. [Industrial Materials Technology Inc., Andover, MA (United States)

    1996-12-31

    Ductile iron obtained from different foundries and cast by dissimilar methods has been successfully hot isostatically pressed (HIPed) before austempering to achieve substantially higher ductilities, without significant detriment to other properties, than those reached by austempering along. HIP was attempted to solve different mechanical deficiencies in austempered ductile iron (ADI) such as the lack of ductility in higher strength grades, inconsistent mechanical properties, and service life limitations. A variety of HIP temperatures were analyzed from near the austenitizing region up to within 56 C (100 F) of the melting point of ductile iron. Microporosity was eliminated by HIP at all temperatures, and subsequent austempering revealed a uniform ADI microstructure. HIP proved successful with both unencapsulated castings and those enclosed within steel canisters. Additional benefits caused by HIP processing of ductile iron castings without the austempering treatment include a significant decrease in mechanical property data scatter, high hardness at reasonable ductility levels, and a substantially reduced scrap rate.

  3. Study of the influence of Cu and Ni on the kinetics of strain-induced martensite in austempered ductile cast iron; Estudio de la influencia del Cu y Ni en la cinetica de transformacion martensitica inducida por deformacion en fundiciones nodulares austemperadas

    Energy Technology Data Exchange (ETDEWEB)

    Guzman, D.; Navea, L.; Garin, J.; Aguilar, C.; Guzman, A.

    2013-09-01

    The objective of this work was to study the influence of copper and nickel on the kinetics of strain-induced martensite in austempered ductile cast iron. The austempered ductile cast irons were obtained from two ductile cast irons with different copper and nickel contents by means of austempering treatment. The deformation was carried out using a rolling mill. The quantification of the phases was obtained by means of X ray diffraction, while the microstructural characterization was carried out using optical and scanning electron microscopy. It was proved that the kinetics of strain-induced martensite in austempered ductile cast iron can be modeled using the equations proposed by Olson- Cohen and Chang et al. Based on the results obtained from these analyses, it is possible to conclude that the nickel and copper complicate the martensite transformation because these elements increase the staking fault energy of the austenite and its thermodynamic stability. (Author)

  4. Chunky graphite formation in small section ductile iron castings; Formacion de grafito chunky en piezas de pequeno espesor fabricadas utilizando fundicion de hierro con grafito esferoidal

    Energy Technology Data Exchange (ETDEWEB)

    Asenjo, I.; Larranaga, P.; Sertucha, J.

    2011-07-01

    Chunky graphite is a degenerated graphite form which can be found in the thermal centre of ductile iron heavy section castings. Previous studies made on cubic blocks (300 and 180 mm in side) manufactured using alloys with fully ferritic matrix structures show that low cooling rates, excessive post-inoculation and high silicon and/or cerium contents in the melts are the most important factors that promote this kind of defect. The enhancement of these critical factors led to obtain chunky graphite in sections lower than 50 mm. Different experimental conditions have been used in order to establish the main parameters that affect this graphite malformation. The use of cutting-edge techniques in the analysis of chemical compositions has revealed that no significant differences can be found when comparing chunky areas and well-formed spheroidal graphite areas. On the other hand, it has not been possible to establish any correlation between the oxygen contents and the scale of the defect. However, it is noteworthy that the oxygen content is related to the use of magnesium or cerium as nodulized agent. (Author) 23 refs.

  5. Effects of austempering heat treatment conditions on fracture toughness of austempered ductile cast iron; Kyujo kokuen chutetsu no hakai jinsei ni oyobosu austemper shori no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Y.; Arai, M. [Musashi Institute of Technology, Tokyo (Japan)

    1996-03-25

    Discussions were given in various manners to learn effects of treatment conditions with respect to fracture toughness of austempered ductile cast iron. Austenitizing temperature and isothermal transforming conditions that result in comprehensively most excellent fracture toughness including tensile strength were 1173 K and 648 K - 3.6 ks, respectively. The austenitizing temperature as low as 1123 K reduces quantity of residual austenite, resulting in residual inclusion of free ferrite in the structure. If as high as 1223 K, reduction in the fracture toughness is caused under any condition as a result of increase in unstable austenite and growth of austenite into coarse particles. With respect to the isothermal transforming conditions, high fracture toughness may be achieved at a relatively high temperature. However, a structure that has been transformed from austenite to bainite causes a secondary reaction in a short time, and deposits particulates of cementite and graphite, leading to a prediction of decrease in the fracture toughness. Therefore, it is preferable that the treatment time is decreased in order to suppress the secondary reaction. 9 refs., 10 figs., 7 tabs.

  6. Thermomechanical treatment of austempered ductile iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The production of lightweight ferrous castings with increased strength properties became unavoidable hter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new fluence of thermomechanical treatment,either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate ics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively). A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel eformation is necessary to alleviate the deleterious effect of alloy segregation on ductility.luence of cold rolling (CR) on the mechanical properties and structural characteristics ofADI wasinvestigated. The variation in properties was related to the amount of retained austenite nsformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP) takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with o partial transformation of γr to martensite under the CR strain. Such strain-induced transformation resulted in higher amounts of mechanically generated therefore increased, while ductility and impact toughness decreased with increasing CR reduction.

  7. Impact toughness and fracture toughness of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Jingcheng LIU

    2004-11-01

    Full Text Available The impact toughness and fracture toughness ofaustermpered ductile iron (ADI are described. The notched and un-notched charpy impact toughness of ADI at room temperature are somewhat lower than that of steel castings or forged steel pieces, however, they are approximately three times higher than that of mormal pearlitic ductile iron. The impact toughness of ADI decreases with decreasing temperature; but at -40 ℃ it still maintains about 70% of the value at room temperature. The properties of fracture toughness are important in safety design and failure analysis. In this study all fracture toughness data of ADI are higher than that of conventional ductile iron, and are equivalent to or better than that of steel castings o forged steel pieces with the tensile strength equivalent to ADI.

  8. 球墨铸铁飞轮壳的无冒口铸造工艺实践%Non-Riser Casting Technological Practice of Ductile Iron Flywheel-Casing

    Institute of Scientific and Technical Information of China (English)

    张春明

    2013-01-01

    对某球铁飞轮壳铸件的无冒口铸造工艺进行了分析,采用呋喃树脂自硬砂造型、控制铁液的化学成分、采用中间底注、铁液分散进入型腔的浇注方式以及四角设置出气孔等措施,使球铁飞轮壳的无冒口铸造工艺得到了实现,生产的球铁飞轮壳力学性能符合技术要求,且实现了批量生产.%The non-riser casting technological design of ductile iron flywheel-casing was analyzed, and the casting technology was achieved by no-bake sand molding, controlling composition of iron melt, pouring from bottom center of the casting and dispersing into the mould cavity, and exhausting from four holes around the casting. The mechanical properties of the ductile iron flywheel-casing made by this technology meet the technical standard, and the batch production is achieved.

  9. Effects of phosphate addition on biofilm bacterial communities and water quality in annular reactors equipped with stainless steel and ductile cast iron pipes.

    Science.gov (United States)

    Jang, Hyun-Jung; Choi, Young-June; Ro, Hee-Myong; Ka, Jong-Ok

    2012-02-01

    The impact of orthophosphate addition on biofilm formation and water quality was studied in corrosion-resistant stainless steel (STS) pipe and corrosion-susceptible ductile cast iron (DCI) pipe using cultivation and culture-independent approaches. Sample coupons of DCI pipe and STS pipe were installed in annular reactors, which were operated for 9 months under hydraulic conditions similar to a domestic plumbing system. Addition of 5 mg/L of phosphate to the plumbing systems, under low residual chlorine conditions, promoted a more significant growth of biofilm and led to a greater rate reduction of disinfection by-products in DCI pipe than in STS pipe. While the level of THMs (trihalomethanes) increased under conditions of low biofilm concentration, the levels of HAAs (halo acetic acids) and CH (chloral hydrate) decreased in all cases in proportion to the amount of biofilm. It was also observed that chloroform, the main species of THM, was not readily decomposed biologically and decomposition was not proportional to the biofilm concentration; however, it was easily biodegraded after the addition of phosphate. Analysis of the 16S rDNA sequences of 102 biofilm isolates revealed that Proteobacteria (50%) was the most frequently detected phylum, followed by Firmicutes (10%) and Actinobacteria (2%), with 37% of the bacteria unclassified. Bradyrhizobium was the dominant genus on corroded DCI pipe, while Sphingomonas was predominant on non-corroded STS pipe. Methylobacterium and Afipia were detected only in the reactor without added phosphate. PCR-DGGE analysis showed that the diversity of species in biofilm tended to increase when phosphate was added regardless of the pipe material, indicating that phosphate addition upset the biological stability in the plumbing systems.

  10. Thermomechanical treatment of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    A. A. Nofal

    2007-11-01

    Full Text Available The production of lightweight ferrous castings with increased strength properties became unavoidable facing the serious challenge of lighter aluminum and magnesium castings. The relatively new ferrous casting alloy ADI offers promising strength prospects, and the thermo-mechanical treatment of ductile iron may suggest a new route for production of thin-wall products. This work aims at studying the influence of thermomechanical treatment, either by ausforming just after quenching and before the onset of austempering reaction or by cold rolling after austempering. In the first part of this work, ausforming of ADI up to 25% reduction in height during a rolling operation was found to add a mechanical processing component compared to the conventional ADI heat treatment, thus increasing the rate of ausferrite formation and leading to a much finer and more homogeneous ausferrite product. The kinetics of ausferrite formation was studied using both metallographic as well as XRD-techniques. The effect of ausforming on the strength was quite dramatic (up to 70% and 50% increase in the yield and ultimate strength respectively. A mechanism involving both a refined microstructural scale and an elevated dislocation density was suggested. Nickel is added to ADI to increase hardenability of thick section castings, while ausforming to higher degrees of deformation is necessary to alleviate the deleterious effect of alloy segregation on ductility. In the second part of this work, the influence of cold rolling (CR on the mechanical properties and structural characteristics of ADI was investigated. The variation in properties was related to the amount of retained austenite (γr and its mechanically induced ransformation. In the course of tensile deformation of ADI, transformation induced plasticity (TRIP takes place, indicated by the increase of the instantaneous value of strain-hardening exponent with tensile strain. The amount of retained austenite was found to

  11. Calorimetric examinations of austempered ductile iron ADI

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2007-12-01

    Full Text Available The study presents the results of calorimetric examinations during heating and cooling of austempered ductile iron ADI after austempering at temperatures of 280, 330 and 380oC. The samples for examinations were taken from cast rods of 20 and 60 mm diameter. Examinations were carried out on a differential scanning calorimeter, type Multi HTC S60. During heating, on a DSC curve one strong exothermic effect has been noted to occur (it does not occur in the case of common-grade cast iron, accompanied by two endothermic effects. The exothermic effect occurs within the range of about 20oC. Depending on the temperature of austempering treatment, its beginning falls to the temperatures from 469 to 490oC. The heat of this effect is proportional to the austenite content in ADI matrix after austempering. The endothermic effects are related with decomposition of pearlite (or bainite and with phase transformation α → γ (ferrite as a constituent of ausferritic matrix.

  12. Corrosion behaviour of ductile cast irons partially modified with silicon in 0.03 M NaCl; Comportamiento frente a la corrosion de fundiciones con grafito laminar y esferoidal parcialmente modificadas con silicio en NaCl 0,03 M

    Energy Technology Data Exchange (ETDEWEB)

    Arenas, M. A.; Niklas, A.; Conde, A.; Mendez, S.; Sertucha, J.; Damborenea, J. J. de

    2014-07-01

    NaCl. The increasing demand of ductile cast irons with extensive technological applications leads to enlarge the corrosion resistance of this group of metallic materials. In this sense, the use of different chemical compositions on such cast irons becomes one of the most interesting aspects among the different ways to improve their behaviour against corrosion due to the extra opportunity for increasing the mechanical properties. Additionally such improvements have to be made without any increase of processing costs to keep the interesting competitiveness of developed cast irons. In the present work the preliminary results obtained from corrosion tests made on a group of cast irons with different chemical compositions are presented. Among ductile cast irons, silicon content has been varied in order to investigate the effect of this element on corrosion resistance of the alloys. The obtained results show a slight improvement of this property for the alloys with high silicon content with respect to the conventional ones though such effect was found in the first time period of the corrosion tests. Interestingly this improvement was found for alloys that exhibit better tensile properties than the conventional ductile irons. Thus an important way for developing new ductile cast irons with improved corrosion properties by alloying has been opened. (Author)

  13. Nodular cast iron and casting monitoring

    OpenAIRE

    2008-01-01

    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  14. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  15. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  16. Effects of slope plate variable and reheating on semi-solid structure of reheating on semi-solid structure of ductile cast iron

    OpenAIRE

    M. Nili-Ahmadabadi; Pahlevani, F.; P. Babaghorbani

    2008-01-01

    Semi-solid metal casting and forming are known as a promising process for a wide range of metal alloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reported about semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structure of iron to globular one. The effects of length and slope of plate on the casting structure were examined. The results show that the process can effectively change ...

  17. The Silumin Coat Structure on Alloy Ductile Iron

    Directory of Open Access Journals (Sweden)

    Szymczak T.

    2013-03-01

    Full Text Available The work presents the research results of the silumin coat structure applied on the carbidic alloy ductile iron with the metal matrix: pearlitic, bainitic and martensitic. The coats were made in the AlSi5 silumin bath at the temperature tk = 750±5°C. The holding time of cast iron element in the bath was τ = 180s. Irrespective of the kind of tested ductile iron the obtained coat consisted of three layers with a different phase composition. The first layer from the cast iron ground “g1`” is built from Fe4CSi carbide which contains selected alloy additives of the cast iron. On it the second layer “g1``” crystallizes. It consists of the AlFeSi inter-metallic phase which can appear in its pure form or contain a small quantity of the alloy additives of the cast iron. The last external part of the layer “g2” mainly consists of the hypo-eutectic phases of silumin. The AlFeSi inter-metallic phases in the form of free precipitations with a lamellar or faceted morphology can also appear there. These phases also can contain a small quantity of the alloy additives of the cast iron. More than that, in all the layers of the coat there are graphite precipitations. The phenomenon of graphite movement to the coat is caused by intensive dissolving of the cast iron element surface by the aluminum of the silumin bath.

  18. 49 CFR 192.277 - Ductile iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Ductile iron pipe. 192.277 Section 192.277 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Ductile iron pipe. (a) Ductile iron pipe may not be joined by threaded joints. (b) Ductile iron pipe may...

  19. Neural Network Analysis of Tensile Strength of Austempered Ductile Iron

    Directory of Open Access Journals (Sweden)

    Z. Ławrynowicz

    2007-07-01

    Full Text Available The neural technique was applied to the analysis of the ultimate tensile strength and additionally the yield strength of austempered ductile iron (ADI. Austempered ductile iron is an excellent material and it possesses attractive properties as high strength, ductility and toughness. This paper begins with an introduction to neural networks and demonstrates the ability of the method to investigate new phenomena in cases where the information cannot be accessed experimentally. The model allows the strength properties to be estimated as a function of heat treatment parameters and the chemical composition. A ‘committee’ model was used to increase the accuracy of the predictions. The model was validated by comparison its predictions with data of tensile tests experiments on austempered samples of ductile cast iron. The model successfully reproduces experimentally determined ultimate tensile strength and it can be exploited in the predictions of both ultimate and yield strength and in the design of chemical composition of cast irons and their heat treatments.

  20. Effect of Microstructure on Exhaust Manifold Cracks Produced From SiMo Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    Havva Kazdal Zeytin; Ceylan Kubilay; H(u)seyin Aydin; Ali Aslan Ebrinc; Bilal Aydemir

    2009-01-01

    Ductile cast irons are used as high temperature materials in internal combustion engines,because they are microstructurally stable at high operating temperatures.SiMo granular graphite cast irons contain Fe2 MoC and M6C carbide precipitates due to their higher concentration of both silicon and molybdenum.The microstructure of these cast irons consists of carbides dispersed within the ferrite matrix.The microstructural change and the crack formation mechanism in manifolds produced from SiMo ductile iron are studied.Chemical analysis,optical and scanning electron microscope studies have been completed and evaluated.

  1. Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

    Directory of Open Access Journals (Sweden)

    Lacaze, Jacques

    2016-06-01

    Full Text Available There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content.Las fundiciones con grafito esferoidal de matriz totalmente ferrítica tienen gran interés debido a su homogeneidad estructural, alargamiento destacable y su buena respuesta frente a las operaciones de mecanizado. Por otro lado, la extensa variedad de materias primas disponibles en las plantas de fundición supone un problema a la hora de controlar de forma efectiva la composición química de las aleaciones preparadas. En este trabajo se ha realizado un estudio estadístico sobre la influencia de los diferentes contenidos de carbono, silicio, níquel y de otros elementos minoritarios sobre las características estructurales y las propiedades mecánicas de un grupo de fundiciones con grafito esferoidal y matriz ferrítica. Finalmente, se han obtenido un número de ecuaciones que permiten predecir las propiedades mecánicas a temperatura ambiente de estas fundiciones en función de su composición química y su contenido de perlita en la matriz metálica.

  2. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  3. Pin-On-Disc Characterization of Brass/Ferritic and Pearlitic Ductile Iron Rubbing Pair

    Science.gov (United States)

    Çetin, Melik

    2011-04-01

    Wear behaviour of special brass produced through two different methods (centrifugal and sand casting) was investigated. The wear tests were carried out at sliding velocities of 0.2 ms-1, 0.3 ms-1, 0.4 ms-1 and 0.5 ms-1 and under 10 N, 20 N, and 40 N variable loads. The sliding distance was 600 m for all the tests. A pin-on-disc device with round specimen inserts was used to conduct friction and wear tests in which the friction coefficient, the contact temperature and the linear wear of the tribo-pairs were continuously recorded against sliding distance. Two different materials were used as the counterparts, namely ferritic ductile iron equivalent to GGG40 and pearlitic ductile iron equivalent to GGG60. The microstructures and wear scars of the brass specimens were examined by optical, scanning electron microscopy (SEM) and X-ray microanalyses by EDAX. A correlation between hardness and wear volume rate was established for the investigated centrifugally cast and sand cast brass specimens. The volume rate of specimens produced by sand casting method was generally found to be higher than those of centrifugally cast specimens. Ferritic ductile counterpart led to higher wear volume rate than pearlitic ductile counterpart for the both specimens. Severe abrasive wear scars were observed for the sand cast specimens/ferritic ductile iron pair. However, severe adhesive wear took place for the centrifugally cast specimen/pearlitic ductile iron pair.

  4. Influence of the section size and holding time on the graphite parameters of ductile iron production

    Directory of Open Access Journals (Sweden)

    S. Bockus

    2009-01-01

    Full Text Available This work was conducted to establish the conditions required to produce a desirable structure of the castings of various section sizes. This investigation was focused on the study of the influence of cooling rate or section size and holding time on graphite parameters of the ductile iron. Plates having thickness between 3 and 50mm were cast in sand molds using the same melt. The present investigation has shown that the section size of ductile iron castings and holding time had strong effect on the graphite parameters of the castings.

  5. CHOSEN FACTORS INFLUENCING MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AUSTEMPERED DUCTILE IRON

    Directory of Open Access Journals (Sweden)

    Alan Vaško

    2009-10-01

    Full Text Available The paper deals with some factors influencing microstructure and mechanical properties of austempered ductile iron (ADI. Final structure and properties of ADI are obtained by exactly controlled process of heat treatment of nodular cast iron. The influence of conditions of isothermal heat treatment on microstructure and mechanical properties of austempered ductile iron, especially different temperature of isothermal transformation of austenite and different holding time at this temperature, is shown in the paper.

  6. CHOSEN FACTORS INFLUENCING MICROSTRUCTURE AND MECHANICAL PROPERTIES OF AUSTEMPERED DUCTILE IRON

    OpenAIRE

    Alan Vaško

    2009-01-01

    The paper deals with some factors influencing microstructure and mechanical properties of austempered ductile iron (ADI). Final structure and properties of ADI are obtained by exactly controlled process of heat treatment of nodular cast iron. The influence of conditions of isothermal heat treatment on microstructure and mechanical properties of austempered ductile iron, especially different temperature of isothermal transformation of austenite and different holding time at this temperature, i...

  7. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng

    2010-01-01

    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  8. Mechanical properties and structure of austempered ductile iron -ADI

    Directory of Open Access Journals (Sweden)

    Krzyńska A.

    2007-01-01

    Full Text Available The results of experimental study of austempered ductile iron are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with 500 7 grade ductile iron, which was austempered using different parameters of heat treatment. The specimens were first solution treated 1 hour in 910oC and then isothermally quenched for different time in silicon oil bath of temperature 275, 325, 300 and 350oC. The mechanical properties heat treated specimens were tested in tensile to evaluate yield stress Re, 0.2, tensile strength Rm and elongation A10. Additionally hardness of heat treated samples was measured using Brinell-Rockwell hardness tester. Structure of the specimens was studied either with conventional metallography, scanning (SEM and transmission (TEM electron microscopy. It followed from the study that conventional grade ductile iron enabled to produce both low and high strength ADI, depend on heat treatment parameters. As expected the low temperature isothermal quenching produced higher strength ADI compare to the same ductile iron but austempered at 350oC. It was discovered however, that low yield strength ADI obtained for short time quenching at 275oC exhibited high strengthening effect while strained in tensile. So it was concluded that this had to by cause by large amount of untransformed austenite, which FCC lattice is characterized by high strengthening coefficient.

  9. Kinetic model of ductile iron solidification with experimental verification

    Directory of Open Access Journals (Sweden)

    W. Kapturkiewicz

    2009-10-01

    Full Text Available A solidification model for ductile iron, including Weibull formula for nodule count has been presented. From this model, the following can be determined: cooling curves, kinetics of austenite and eutectic nucleation, austenite and eutectic growth velocity, volume fraction, distribution of Si and P both in austenite and eutectic grain with distribution in casting section.In the developed model of nodular graphite iron casting solidification, the correctness of the mathematical model has been experimentally verified in the range of the most significant factors, which include temperature field, the value of maximum undercooling, and the graphite nodule count interrelated with the casting cross-section. Literature offers practically no data on so confronted process model and simulation program.

  10. A characteristic of austenitic ductile iron

    Directory of Open Access Journals (Sweden)

    A. Tabor

    2007-04-01

    Full Text Available The article shows the results of investigations of the mechanical properties conducted on austenitic ductile iron with an addi-tion of 23-24% Ni. The examined mechanical properties included: tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and reduction of area (Z at reduced and low temperatures.

  11. Fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Srinivasan, M.N. [Texas A and M Univ., College Station, TX (United States). Dept. of Mechanical Engineering; Komatsu, S. [Kinki Univ., Higashihiroshima (Japan). Dept. of Mechanical Systems Engineering

    1995-12-01

    The effect of austenitizing temperature, austempering temperature and austempering time on the fracture toughness of austempered ductile iron have been presented and discussed in this paper. Statistical design of experiments with a 2{sup 3} matrix was used to determine the effect of the individual variables and their interactions. The desirable combination of the three variables is suggested based on the analysis.

  12. Some Mechanical Properties of Austempered Ductile Iron

    Science.gov (United States)

    Waanders, F. B.; Vorster, S. W.; Vorster, M. J.

    1998-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a "process window", on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Mössbauer spectra (CEMS) were measured, after heat treatment.

  13. Some mechanical properties of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.V. [Potchefstroom Univ. (South Africa). Dept. of Metall. Eng.

    1997-12-01

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a ``process window``, on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment. (orig.). 7 refs.

  14. Some Mechanical Properties of Austempered Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Waanders, F.B.; Vorster, S.W.; Vorster, M.J. [Potchefstroom University, Department of Metallurgical Engineering (South Africa)

    1998-12-15

    In the present investigation the influence of the microstructure, obtained after an austempering treatment in a 'process window', on the mechanical properties of austempered ductile iron has been investigated. These properties include tensile strength, elongation and hardness. Conversion electron Moessbauer spectra (CEMS) were measured, after heat treatment.

  15. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Science.gov (United States)

    Gulzar, A.; Akhter, J. I.; Ahmad, M.; Ali, G.; Mahmood, M.; Ajmal, M.

    2009-07-01

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe 3C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  16. Microstructure evolution during surface alloying of ductile iron and austempered ductile iron by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Gulzar, A. [Materials Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Akhter, J.I. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ahmad, M., E-mail: maqomer@yahoo.com [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Ali, G. [Physics Division, Pakistan Institute of Nuclear Science and Technology, Nilore, Islamabad (Pakistan); Mahmood, M. [Department of Chemical and Materials Engineering, Pakistan Institute of Engineering and Applied Sciences, Islamabad (Pakistan); Ajmal, M. [Department of Metallurgical and Materials Engineering, University of Engineering and Technology, Lahore (Pakistan)

    2009-07-30

    Alloying and microstructural modification of surfaces by electron beam has become popular to tailor the surface properties of materials. Surface modification of as-received ductile iron, Ni-plated ductile iron and Ni-plated austempered ductile iron was carried out by electron beam melting to improve the surface properties. Martensitic structure evolved in the heat affected zone and ledeburite structure was produced in the molten zone of the ductile iron. Microhardness of the melted specimens enhanced considerably as compared to the as-received samples. However the microhardness of melted Ni-plated samples is lower than that of the unplated specimens. X-ray diffraction clearly revealed the formation of an austenite and Fe{sub 3}C phases in the electron beam molten zone. The broadening of peaks suggests refinement of the microstructure as well as internal stresses generated during electron beam melting.

  17. Influece of the austempering temperature on the tensile strength of the austempered ductile iron (ADI) samples

    OpenAIRE

    Savićević, S.; Avdušinović, H.; A. Gigović-Gekić; Z. Jurković; Vukčević, M.; M. Janjić

    2017-01-01

    Austempered Ductile Iron (ADI) is a class of ductile iron subjected to a two-step heat treatment process – austenitization and austempering. The heat treatment gives to ADI a high value of tensile strength and an especially good strength-to-weight ratio. However, designers in most cases are unfamiliar with this material that can compete favorably with steel and aluminum castings, weldments and forgings. The high tensile strength of ADI is the result of its unique ausferrite microstructure. In...

  18. SCALE/MAVRIC calculation of dose rates measured for a gamma radiation source in a thick-walled transport and storage cask of ductile cast iron with lead inserts

    Science.gov (United States)

    Baumgarten, Werner; Thiele, Holger; Ruprecht, Benjamin; Phlippen, Peter-W.; Schlömer, Luc

    2017-09-01

    Dose rate calculations are important for judging the shielding performance of transport casks for radioactive material. Therefore it is important to have reliable calculation tools. We report on measured and calculated dose rates near a thick-walled transport and storage cask of ductile cast iron with lead inserts and a Co-60 source inside. In a series of experiments the thickness of the inserts was varied, and measured dose rates near the cask were compared with SCALE/MAVRIC 6.1.3 and SCALE/MAVRIC 6.2 calculation results. Deviations from the measurements were found to be higher for increased lead thicknesses. Furthermore, it is shown how the shielding material density, air scattering and accounting for the floor influence the quality of the calculation.

  19. Hot ductility of continuously cast structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Pytel, S.M. [Materials Science and Technology Institute, Cracow University of Technology, Cracow (Poland)

    1995-12-31

    The objective of this investigation was to explain the hot ductility of the structural steels characterized by different amount of carbon and morphology of sulfides. Two different rolling processes were simulated under computer controlled, high temperature deformation MTS system. Results of this study show that morphology of sulfides as well as temperature and amount of deformation are responsible for level of hot ductility of the steel tested. (author). 7 refs, 5 refs, 4 tabs.

  20. The studies of nodular graphite cast iron early stages austempering

    OpenAIRE

    A. Krzyńska; M. Kaczorowski

    2008-01-01

    The results of early stage of ductile cast iron austempering are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with enriched with Cu EN-GJS-500-7 grade ductile iron. The specimens were first solution heat treated 1 hour in 910oC and then isothermally quenched for different time in molten tin at the temperature 275oC. The mechanical properties of as cast ...

  1. 浅析消失模球铁管件生产中失圆变形的防治措施%Analysis on Preventing Ductile Iron in Lost Foam Casting from Deformation

    Institute of Scientific and Technical Information of China (English)

    王志刚

    2014-01-01

    采用消失模工艺生产薄壁壳体铸件最典型的就是球墨铸铁管件的生产,常因泡沫模样易变形而导致铸件尺寸超差和实圆变形;结合我们在生产中实践,介绍了防止泡沫模样变形和减轻铸件失圆变形的几项措施:如从模具组装、成型工艺和外加辅助手段方面进行控制,有效地减轻管件的变形缺陷。%It is typical to apply the lost foam casting to the production of ductile iron pipes. In the process, the possible deformation of foam pattern easily results in the dimension error and deformation of the castings. Based on the production practice, this paper discusses how to prevent the foam pattern and castings from deforming,and the effective measures are how to control the process of mold assembling and technology, and any possible assistant methods.

  2. Thermo-Mechanical Processing and Properties of a Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Syn, C.K.; Lesuer, R.R.; Sherby, O.D.

    1997-07-14

    Thermo-mechanical processing of ductile irons is a potential method for enhancing their mechanical properties. A ductile cast iron containing 3.6% C, 2.6% Si and 0.045% Mg was continuously hot-and-warm rolled or one-step press-forged from a temperature in the austenite range (900{degrees}C-1100{degrees}C) to a temperature below the A, temperature. Various amounts of reduction were used (from 60% to more than 90%) followed by a short heat ent at 600`C. The heat ent lead to a structure of fine graphite in a matrix of ferrite and carbides. The hot-and- warm worked materials developed a pearlitic microstructure while the press-forged material developed a spheroidite-like carbide microstructure in the matrix. Cementite-denuded ferrite zones were developed around graphite stringers in the hot-and-warm worked materials, but such zones were absent in the press-forged material. Tensile properties including tensile strength and total elongation were measured along the direction parallel and transverse to the rolling direction and along the direction transverse to the press-forging direction. The tensile ductility and strength both increased with a decrease in the amount of hot-and-warm working. The press- forged materials showed higher strength (645 MPa) than the hot-and-warrn worked materials (575 MPa) when compared at the same ductility level (22% elongation).

  3. Wear Performance of Cu-Alloyed Austempered Ductile Iron

    Science.gov (United States)

    Batra, Uma; Batra, Nimish; Sharma, J. D.

    2013-04-01

    An investigation was carried out to examine the influence of structural and mechanical properties on wear behavior of austempered ductile iron (ADI). Ductile iron (DI) samples were austenitized at 900 °C for 60 min and subsequently austempered for 60 min at three temperatures: 270, 330, and 380 °C. Microstructures of the as-cast DI and ADIs were characterized using optical and scanning microscopy, respectively. The structural parameters, volume fraction of austenite, carbon content of austenite, and ferrite particle size were determined using x-ray diffraction technique. Mechanical properties including Vicker's hardness, 0.2% proof strength, ultimate tensile strength, ductility, and strain hardening coefficient were determined. Wear tests were carried out under dry sliding conditions using pin-on-disk machine with a linear speed of 2.4 m/s. Normal load and sliding distance were 45 N and 1.7 × 104 m, respectively. ADI developed at higher austempering temperature has large amounts of austenite, which contribute toward improvement in the wear resistance through stress-induced martensitic transformation, and strain hardening of austenite. Wear rate was found to depend on 0.2% proof strength, ductility, austenite content, and its carbon content. Study of worn surfaces and nature of wear debris revealed that the fine ausferrite structure in ADIs undergoes oxidational wear, but the coarse ausferrite structure undergoes adhesion, delamination, and mild abrasion too.

  4. Effect of austempering temperature on microstructure and mechanical properties of unalloyed ductile iron: Vpliv austempering temperature na mikrostrukturo in mehanske lastnosti nelegirane duktilne sive litine:

    OpenAIRE

    Bošnjak, Branka; Radulović, Branko

    1999-01-01

    Austempered ductile cast iron (ADI) has emerged in the last several decades as a major engeneering material. The heat-treating of the ductile cast iron produces austempered ductile iron (ADI) with an excellent combination of strength, fracture toughness and wear resistance for a wide variety of applications in automotive, rail and heavy engineering industries. The austempering temperature is the most important parameter in determining both the structure and the mechanical properties of unallo...

  5. Influence of cooling rate and antimony addition content on graphite morphology and mechanical properties of a ductile iron

    Directory of Open Access Journals (Sweden)

    Liu Zhe

    2012-05-01

    Full Text Available Cooling rate and inoculation practice can greatly affect the graphite morphology of ductile irons. In the present research, the effects of the cooling rate and antimony addition on the graphite morphology and mechanical properties of ductile irons have been studied. Three ductile iron castings were prepared through solidification under cooling conditions S (slow, M (medium and F (fast. The cooling rates around the equilibrium eutectic temperature (1,150 ℃ for these cooling conditions (S, M and F were set at 0.21 ℃·min-1, 0.32 ℃·min-1 and 0.37 ℃·min-1, respectively. In addition, four ductile iron castings were prepared by adding 0.01%, 0.02%, 0.03% and 0.04% (by weight antimony, respectively under the slow cooling condition. The results show that the nodularity index, tensile strength and hardness of the ductile iron castings without antimony addition are all improved with the increase of cooling rate, while the ductile iron casting solidified under the medium cooling rate possesses the largest number of graphite nodules. Furthermore, for the four antimony containing castings, the graphite morphology and tensile strength are also improved by the antimony additions, and the effect of antimony addition is intensified when the addition increases from 0.01% to 0.03%. Moreover, the rare earth elements (REE/antimony ratio of 2 appears to be the most effective for fine nodular graphite formation in ductile iron.

  6. Study on the serialization and applications of low carbon ductile iron

    Institute of Scientific and Technical Information of China (English)

    SHU Xin-fu; SHU Rui; CHANG Dian-cun; ZHANG Xiao-long; ZHU Yan-dong; LI Ling-fang; LI Yu-zhong

    2005-01-01

    Both the production process and the chemical composition of Sx were studied, and the serialization of iow carbon ductile iron was also discussed. It was indicated that Sx modifier was sensitive to the carbon equivalent (CE) of molten iron and to some alloying elements too. When the CE of molten iron and the contents of alloying elements were changed, the content of Sx must be revised with the change correspondingly. Low carbon ductile iron can be stably changed into the one that non-carbon acicular ferrite and retained austenite (about 25%-28%) by quasi-casting bainitic process of using Sx-2 modifier treated Si-Mn-Cr-Cu-alloyed low carbon molten iron. The austenitic low carbon as-cast ductile iron could be obtained by the Ni-Si-Cr 35 5 2 percent alloys molten iron with less than 2% carbon treated by type Sx-3 modifier. The high-toughness ferritic low carbon as-cast ductile iron which contained more than 85 % ferrite in matrix could be got after the molten iron treated by type Sx-4 modifier, and it's elongation was more than 10 %.

  7. Study on the serialization and applications of low carbon ductile iron

    Directory of Open Access Journals (Sweden)

    SHU Xin-fu

    2005-11-01

    Full Text Available Both the production process and the chemical composition of Sx were studied, and the serialization of low carbon ductile iron was also discussed. It was indicated that Sx modifier was sensitive to the carbon equivalent (CE of molten iron and to some alloying elements too. When the CE of molten iron and the contents of alloying elements were changed, the content of Sx must be revised with the change correspondingly. Low carbon ductile iron can be stably changed into the one that non-carbon acicular ferrite and retained austenite (about 25%-28% by quasi-casting bainitic process of using Sx-2 modifier treated Si-Mn-Cr-Cu-alloyed low carbon molten iron. The austenitic low carbon as-cast ductile iron could be obtained by the Ni-Si-Cr 35 5 2 percent alloys molten iron with less than 2% carbon treated by type Sx-3 modifier. The high-toughness ferritic low carbon as-cast ductile iron which contained more than 85 % ferrite in matrix could be got after the molten iron treated by type Sx-4 modifier, and it's elongation was more than 10 %.

  8. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  9. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].

  10. The effect of alloy elements on the microstructure and properties of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Lin, B.Y.; Chen, E.T.; Lei, T.S. [National Taiwan Institute of Technology, Taipei (Taiwan, Province of China). Dept. of Mechanical Engineering

    1995-05-01

    Ductile cast iron has already demonstrated excellent mechanical properties. If given proper austempering, it can exhibit even more outstanding characteristics. The process of austempering for ductile cast iron is similar to steel, and requires an adequate completely, and then rapidly quenching the austenitizing temperature allowing the matrix of ductile iron to be austenitized completely, and then rapidly quenching the austenitized ductile iron down to 300 C--400 C. Caution is required to prevent austenite from transforming into proeutectoid ferrite or pearlite. Finally, the ductile iron must be kept in an isothermal condition for a proper length of time. Many kinds of experimental techniques such as quantitative metallography, magnetic change, dilatometry, X-ray diffraction, electrical resistivity change etc., may be used to measure the phase transformation during the austempering of ductile irons. However, the method of measuring the change of electrical resistivity, not only provides continuous and complete data, but also the time to start and to finish for both stages of the reaction can be significantly determined. In this paper, the effect of alloy elements on the microstructure and property of ADI was investigated. First, the specimens containing Mn, Cu, Ni and Mo were made separately, then a PC-controlled vacuum heat treating system was used for the heat treatments.

  11. The role of graphite morphology and matrix structure on low frequency thermal cycling of cast irons

    Indian Academy of Sciences (India)

    S Y Buni; N Raman; S Seshan

    2004-02-01

    Low frequency thermal cycling tests were carried out on four types of cast iron (viz., austempered ductile iron, pearlitic ductile iron, compacted/vermicular graphite iron and grey cast iron) at predetermined ranges of thermal cycling temperatures. The specimens were unconstrained. Results show that austempered ductile iron has the highest thermal cycling resistance, followed by pearlitic ductile iron and compacted graphite iron, while grey cast iron exhibits the lowest resistance. Microstructural analysis of test specimens subjected to thermal cycling indicates that matrix decomposition and grain growth are responsible for the reduction in hardness while graphite oxidation, de-cohesion and grain boundary separation are responsible for the reduction in the modulus of elasticity upon thermal cycling.

  12. Effects of Copper and Austempering on Corrosion Behavior of Ductile Iron in 3.5 Pct Sodium Chloride

    Science.gov (United States)

    Hsu, Cheng-Hsun; Lin, Kuan-Ting

    2013-10-01

    Although alloying and heat treatments are common industrial practices to obtain ductile irons with desired mechanical properties, related information on how the two practices affect corrosion behavior is scarce. In this study, two ductile irons—with and without 1 wt pct copper addition—were austempered to obtain austempered ductile irons (ADIs). Polarization tests and salt spray tests were conducted to explore how both copper-alloying and austempering heat treatments influenced the corrosion behavior of ductile irons. The results showed that the corrosion resistance of 1 wt pct copper-alloyed ductile iron was better than that of the unalloyed one, while ADI had improved corrosion resistance compared with the as-cast. In particular, the ductile iron combined with the copper-alloying and austempering treatments increased the corrosion inhibition efficiency up to 84 pct as tested in 3.5 wt pct NaCl solution.

  13. The austempering study of alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Eric, Olivera [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)]. E-mail: oliverae@vin.bg.ac.yu; Jovanovic, Milan [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro); Sid-baranin, Leposava [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Rajnovic, Dragan [University of Novi Sad, Faculty of Technical Sciences, Novi Sad (Serbia and Montenegro); Zec, Slavica [Institute of Nuclear Sciences ' Vinca' , P.O. Box 522, 11001 Belgrade (Serbia and Montenegro)

    2006-07-01

    Austempered ductile iron (ADI) proved to be an excellent material as it possesses attractive properties: high strength, ductility and toughness are combined with good wear resistance and machinability. These properties can be achieved upon adequate heat treatment which yields optimum microstructure for a given chemical composition. In this paper an investigation has been conducted on ADI alloyed with 0.45%Cu and austempered in a range of times and temperatures. The microstructure and fracture mode developed throughout these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. It was shown that strength, elongation and impact energy strongly depend on amounts of bainitic ferrite and retained austenite. Based on these results an optimal processing window has been established.

  14. Graphite nodules in fatigue-tested cast iron characterized in 2D and 3D

    DEFF Research Database (Denmark)

    Mukherjee, Krishnendu; Fæster, Søren; Hansen, Niels

    2017-01-01

    Thick-walled ductile iron casts have been studied by applying (i) cooling rate calculations by FVM, (ii) microstructural characterization by 2D SEM and 3D X-ray tomography techniques and (iii) fatigue testing of samples drawn from components cast in sand molds and metal molds. An analysis has shown...... correlations between cooling rate, structure and fatigue strengths demonstrating the benefit of 3D structural characterization to identify possible causes of premature fatigue failure of ductile cast iron....

  15. Supporting the model of ductile iron dendritic solidification

    Energy Technology Data Exchange (ETDEWEB)

    Santos, H.M.C.M. [Porto Univ. (Portugal). Metall. and Mater. Dept.; Pinto, A.M.P. [Minho Univ. (Portugal). Mechanical Engineering Dept.; Jacinto, M.C.P.L. [Porto Polytechnic Inst. and INEGI, Porto (Portugal). Mechanical Engineering Dept.; Sa, C.P.M. [Porto Univ. (Portugal). Materials Center

    2000-08-01

    Microsegregation in ductile iron is generally accepted as modelled by a regular pattern: the graphite promoter elements are assumed to concentrate in the neighborhood of the graphite nodules and the carbide forming elements in the eutectic cell boundaries. The authors have conducted several microanalyses in several ductile irons and concluded that the microsegregation pattern does not agree with this model but supports the mechanism of dendritic ductile iron solidification. (orig.)

  16. Polyurethane coating for ductile iron pipes

    Directory of Open Access Journals (Sweden)

    WANG En-qing

    2006-05-01

    Full Text Available A special polyurethane coating designed for ductile iron pipe was developed. The effects of the ingredients on properties, such as viscosity, flow leveling, solidification-rate, adhesion and hardness, were researched. It was then analyzed in what ways the technical parameters, such as temperature and pressure, influence the coat quality. The results showed that the molar ratio and synthesizing conditions must be strictly controlled to obtain suitable pre-polymer viscosity by adjusting the formula ratio of the B component, satisfactory mechanical properties and cure rate can be obtained and bubbles in the coat can be avoided.

  17. Stacking faults in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Hermida, J.D. [CNEA, San Martin (Argentina). Dept. de Materiales

    1996-06-01

    During last decade, Austempered Ductile Iron (ADI) has been successfully used as an acceptable replacement material for steel in many applications, due to the relatively high strength and reasonable ductility obtained. These properties are the result of the special microstructure exhibited by this material at the end of the upper bainite reaction: ferrite platelets surrounded by high carbon stabilized austenite. However, at the beginning of the austempering treatment, the existence of interdendritic low carbon austenite is revealed by its transformation to martensite when cooling the sample or during subsequent deformation. The completion of the upper bainite reaction is of decisive importance to mechanical properties because the remaining martensite reduces ductility. It was observed that the rate of the upper bainite reaction is governed by the carbon content difference between the low and high carbon austenites. The carbon content is obtained by the lattice parameter measurement, because there exists a known expression that relates both magnitudes. Several works have used X-ray diffraction to measure the lattice parameter and phase concentrations as a function of austempering time. In these works, the lattice parameters were obtained directly from the {l_brace}220{r_brace} and {l_brace}311{r_brace} peaks position. The purpose of this work is to show more precise lattice parameters measurement and, very closely related to this, the existence of stacking faults in austenite, even at times within the processing window.

  18. Impact Behavior and Fracture Mechanism of Ductile Cast Iron with Minor Nickel Addition at Low Temperature%低镍球墨铸铁低温冲击性能及断裂机理研究

    Institute of Scientific and Technical Information of China (English)

    陈江; 黄兴民; 高杰维; 董海; 戴光泽

    2012-01-01

    使用激光共聚焦显微镜、扫描电镜和示波冲击等实验手段研究了镍元素(0.0%~0.9%,质量分数,下同)对球墨铸铁的微观组织和低温冲击性能的影响,对低温断裂机理进行了探讨.结果表明:含镍0.7%退火态球墨铸铁的韧脆转变温度低于-60℃,其-70℃下冲击功高于12J;适量镍元素添加能有效地细化晶粒和强化基体,改善球墨铸铁的低温冲击性能.%Utilizing laser confocal microscopy, SEM, instrumented impact and other experimental methods, the influence of nickel content(0. 0%-0. 9%,mass fraction, the same below) on the micro-structure and low temperature impact toughness of ductile cast iron(DCI) was investigated. The fracture mechanism of DCIs was studied further at different temperatures by using scanning electronic microscopy (SEM). The results show that ductile-to-brittle transition temperature of as-annealed DCIs with 0. 7% Ni content is lower than —60℃ , the impact energy of Charpy-type test is still higher than 12J at —70℃. Minor Ni addition of proper quantities might favor the grain refinement and matrix strengthen, low temperature impact toughness properties of DCIs are markedly improved.

  19. The influence of the graphite mechanical properties on the constitutive response of a ferritic ductile cast iron – A micromechanical FE analysis

    DEFF Research Database (Denmark)

    Andriollo, Tito; Thorborg, Jesper; Hattel, Jesper Henri

    2015-01-01

    is considered and elasto-plastic behavior of both constituents is assumed; damage evolution in the ductile matrix is taken into account via Lemaitre’s isotropic model. Full 3D and 2D plane-stress finite element analyses are performed to simulate the loading conditions experienced by nodules located in the bulk...

  20. The abrasion and impact-abrasion behavior of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Dogan, Omer N.; Lerner, Y.S. (University of Northern Iowa)

    1998-01-01

    Austempering of ductile irons has led to a new class of irons, Austempered Ductile Irons (ADIs), with improved mechanical strength and fracture toughness lacking in gray cast irons. Laboratory wear tests have been used to evaluate the abrasive and impact-abrasive wear behavior of a suite of ADIs. The use of high-stress, two-body abrasion, low-stress, three-body abrasion, and impact-abrasion tests provides a clear picture of the abrasive wear behavior of the ADIs and the mechanisms of material removal. When combined with hardness measurements, fracture toughness and a knowledge of the microstructure of the ADIs, the overall performance can be assessed relative to more wear resistant materials such as martensitic steels and high-chromium white cast irons

  1. Microstructural Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to quantify the graphite particle phase in nodular ductile iron (NDI). This study provides the basis for initializing microstructure in direct numerical simulations, as part of developing microstructure-fracture response models. The work presented here is a subset of a PhD dissertation on spall fracture in NDI. NDI is an ideal material for studying the influence of microstructure on ductile fracture because it contains a readily identifiable second-phase particle population, embedded in a ductile metallic matrix, which serves as primary void nucleation sites. Nucleated voids grow and coalesce under continued tensile loading, as part of the micromechanisms of ductile fracture, and lead to macroscopic failure. For this study, we used 2D optical microscopy and quantitative metallography relationships to characterize the volume fraction, size distribution, nearest-neighbor distance, and other higher-order metrics of the graphite particle phase. We found that the volume fraction was {Phi} = 0.115, the average particle diameter was d{sub avg} = 25.9 {mu}m, the Weibull shape and scaling parameters were {beta} = 1.8 and {eta} = 29.1 {mu}m, respectively, the (first) nearest neighbor distance was L{sub nn} = 32.4 {mu}m, the exponential coefficients for volume fraction fluctuations was A{sub {Phi}} = 1.89 and B{sub {Phi}} = -0.59, respectively. Based on reaching a coefficient-of-variation (COV) of 0.01, the representative volume element (RVE) size was determined to be 8.9L{sub nn} (288 {mu}m).

  2. Statistical Assessment of the Impact of Elevated Contents of Cu and Ni on the Properties of Austempered Ductile Iron

    Directory of Open Access Journals (Sweden)

    Nawrocki P.

    2016-12-01

    Full Text Available The article presents a statistical analysis of data collected from the observation of the production of austempered ductile iron. The impact assessment of the chemical composition, i.e. high contents of Cu and Ni on the properties of ductile iron isothermal tempered is critical to find the right chemical composition of austempered ductile iron. Based on the analyses range of the percentage of Cu and Ni which were selected in the cast iron to obtain material with high strength properties.

  3. Nucleation and solidification of thin walled ductile iron - Experiments and numerical simulation

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron has been performed based on experiments and numerical simulation. The experiments were based on temperature and microstructure examination. Results of the experiments have been compared with a 1-D numerical solidification model...

  4. Integrated modeling and heat treatment simulation of austempered ductile iron

    Science.gov (United States)

    Hepp, E.; Hurevich, V.; Schäfer, W.

    2012-07-01

    The integrated modeling and simulation of the casting and heat treatment processes for producing austempered ductile iron (ADI) castings is presented. The focus is on describing different models to simulate the austenitization, quenching and austempering steps during ADI heat treatment. The starting point for the heat treatment simulation is the simulated microstructure after solidification and cooling. The austenitization model considers the transformation of the initial ferrite-pearlite matrix into austenite as well as the dissolution of graphite in austenite to attain a uniform carbon distribution. The quenching model is based on measured CCT diagrams. Measurements have been carried out to obtain these diagrams for different alloys with varying Cu, Ni and Mo contents. The austempering model includes nucleation and growth kinetics of the ADI matrix. The model of ADI nucleation is based on experimental measurements made for varied Cu, Ni, Mo contents and austempering temperatures. The ADI kinetic model uses a diffusion controlled approach to model the growth. The models have been integrated in a tool for casting process simulation. Results are shown for the optimization of the heat treatment process of a planetary carrier casting.

  5. Properties shaping and repair of selected types of cast iron

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2007-04-01

    Full Text Available The paper presents research results of twofold use of TIG - Tungsten Inert Gas also known as GTA - Gas Tungsten Arc. First is surfacing by welding on cold and hot-cold to repair chromium cast iron with chromium content about 15%. Second is remelting with electric arc of selected gray (with pearlitic matrix and ductile (with ferritic-pearlitic matrix cast iron. Repair of cast iron elements was realized in order to cut out a casting defects. Defects decrease a usability of castings for constructional application and increase a manufacturing costs. Application of surface heat treatment guarantees mechanical properties i.e. hardness and wear resistance improvement. The result of investigations show possibility of castings repair by put on defects a good quality padding welds, which have comparable properties with base material. Use of electric arc surface heat treatment resulted in increase of hardness and wear resistance, which was measured on the basis of ASTM G 65 - 00 standard.

  6. The studies of nodular graphite cast iron early stages austempering

    Directory of Open Access Journals (Sweden)

    A. Krzyńska

    2008-12-01

    Full Text Available The results of early stage of ductile cast iron austempering are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with enriched with Cu EN-GJS-500-7 grade ductile iron. The specimens were first solution heat treated 1 hour in 910oC and then isothermally quenched for different time in molten tin at the temperature 275oC. The mechanical properties of as cast and heat treated specimens were tested to evaluate tensile Rm and yield strength R p, 0.2 and elongation A5. Additionally hardness measurements were carried out using Brinell-Rockwell method. Structure of the specimens both as cast and after austempering was studied using conventional light microscopy. Moreover, scanning electron microscopy (SEM was applied for fracture surface observations. It was concluded that short time low temperature austempering lead to formation martensitic microstructure characterized by very high hardness with almost zero ductility. The lack of ductility make the material very sensitive to any structure defects which work as a stress concentrators which strongly influence the strength of heat treated ductile iron specimens.

  7. 77 FR 22562 - Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China: Initiation and...

    Science.gov (United States)

    2012-04-16

    ... Administration regarding the Final Scope Ruling on Black Cast Iron Cast, Green Ductile Flange and Twin Tee... and to release any cash deposit or bond.\\5\\ The current requirement for a cash deposit of estimated AD...

  8. Feeding Against Gravity with Spot Feeders in High Silicon Ductile Iron

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat

    2014-01-01

    A test pattern, with three different moduli castings was developed to investigate methods to optimise feeding of high silicon ductile cast irons. Different feeder types, modulus, and locations were investigated using both an insulating and an exothermal sleeve material. Porosities were analysed......-hill against gravity. This effect may contribute to the thermal expansion created by the exothermal reaction. It was also found that the optimum feeder size does not scale linearly with the casting modulus but that larger casting modulus requires relatively smaller modulus feeders. The thermal gradient created...

  9. Neural Network Analysis of Tensile Strength of Austempered Ductile Iron

    OpenAIRE

    Z. Ławrynowicz; S. Dymski; M. Trepczyńska - Łent; T. Giętka

    2007-01-01

    The neural technique was applied to the analysis of the ultimate tensile strength and additionally the yield strength of austempered ductile iron (ADI). Austempered ductile iron is an excellent material and it possesses attractive properties as high strength, ductility and toughness. This paper begins with an introduction to neural networks and demonstrates the ability of the method to investigate new phenomena in cases where the information cannot be accessed experimentally. The model allows...

  10. Effects of carbides on fatigue characteristics of austempered ductile iron

    Science.gov (United States)

    Stokes, B.; Gao, N.; Reed, P. A. S.; Lee, K. K.

    2005-04-01

    Crack initiation and growth behavior of an austempered ductile iron (ADI) austenitized at 800 °C and austempered at 260 °C have been assessed under three-point bend fatigue conditions. Initiation sites have been identified as carbides remaining from the as-cast ductile iron due to insufficient austenization. The number of carbides cracking on loading to stresses greater than 275 MPa is critical in determining the failure mechanism. In general, high carbide area fractions promote coalescence-dominated fatigue crack failure, while low area fractions promote propagation-dominated fatigue crack failure. Individual carbides have been characterized using finite body tessellation (FBT) and adaptive numerical modeling (Support vector Parsimonious Analysis Of Variance (SUPANOVA)) techniques in an attempt to quantify the factors promoting carbide fracture. This indicated that large or long and thin carbides on the whole appear to be susceptible to fracture, and carbides that are locally clustered and aligned perpendicular to the tensile axis are particularly susceptible to fracture.

  11. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  12. Study on the microstructure and mechanical properties of the cast QT750-5 synthetic ductile iron camshaft%铸态QT750-5合成球铁凸轮轴的组织及力学性能

    Institute of Scientific and Technical Information of China (English)

    陈忠士; 邹泽昌; 林燕清; 温丽娜

    2015-01-01

    采用先进的铁模覆砂铸造技术和废钢增碳技术,选择合适的化学成分和控制工艺来生产QT750-5合成球铁凸轮轴,其力学性能为:抗拉强度超过≥750 MPa,断后伸长率≥5%;基体组织是铁素体和珠光体的混合基体,基本无自由渗碳体和磷共晶存在,实现了内燃机凸轮轴材质从传统合金铸铁向高强高韧性球墨铸铁发展的飞跃。%The cast QT750-5 synthetic ductile iron camshaft was produced by using the advanced iron coated sand casting technology and scrap steel carburizing technology,with choosing the proper chemical composition and controlling production process. The tensile strength of the cast QT750-5 synthetic ductile iron camshaft was more than or equal to 750 MPa,and the elongation is greater than or equal to 5%. The matrix microstructure was the mixed matrix of ferrite and pearlite,and there was no free cementation and phosphorus eutectic. The development of the engine camshaft material from the traditional alloy cast iron to high strength and toughness ductile iron has been realized.

  13. FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2010-10-01

    Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.

  14. A Microscale Model for Ausferritic Transformation of Austempered Ductile Irons

    Science.gov (United States)

    Boccardo, Adrián D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.

    2017-01-01

    This paper presents a new metallurgical model for the ausferritic transformation of ductile cast iron. The model allows predicting the evolution of phases in terms of the chemical composition, austenitization and austempering temperatures, graphite nodule count, and distribution of graphite nodule size. The ferrite evolution is predicted according to the displacive growth mechanism. A representative volume element is employed at the microscale to consider the phase distributions, the inhomogeneous austenite carbon content, and the nucleation of ferrite subunits at the graphite nodule surface and at the tips of existing ferrite subunits. The performance of the model is evaluated by comparison with experimental results. The results indicate that the increment of the ausferritic transformation rate, which is caused by increments of austempering temperature and graphite nodule count, is adequately represented by this model.

  15. Influece of the austempering temperature on the tensile strength of the austempered ductile iron (ADI samples

    Directory of Open Access Journals (Sweden)

    S. Savićević

    2017-01-01

    Full Text Available Austempered Ductile Iron (ADI is a class of ductile iron subjected to a two-step heat treatment process – austenitization and austempering. The heat treatment gives to ADI a high value of tensile strength and an especially good strength-to-weight ratio. However, designers in most cases are unfamiliar with this material that can compete favorably with steel and aluminum castings, weldments and forgings. The high tensile strength of ADI is the result of its unique ausferrite microstructure. In this paper, an investigation of the influence of the austempering temperature on the tensile strength of the ADI samples is presented.

  16. Microstructure transformation during plastic deformation of the austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available Excellent properties of ADI (Austempered Ductile Iron are widely praised by the world technical literature. These properties depend onthe cast iron microstructure formed during the heat treatment process of a specific type. The matrix of ADI is a mixture of lamellar ferrite and high-carbon austenite. It seems, however, that it is the austenite that is responsible for the high strength and ductility of this material, although investigations and analyses have proved that it is not homogeneous. Various types of austenite found in the ADI matrix include unreacted austenite, stable austenite, and metastable austenite which will be transferred into martensite during machining of castings.In this study an attempt has been made to determine the fraction of metastable austenite and to evaluate its effect on ADI properties.The heat treatment enabled manufacturing ADI characterised by the following properties: T.S.>1000MPa, El.>10%, Y.S.>600MPa. As anext step, the controlled process of plastic deformation of the samples was carried out. Applying the new method it has been established that due to 15% cold work, the structure of the examined ADI contains 9% of martensite; this volume fraction goes up to 17% after 25% cold work. The results of the investigations were cofirmed by X-ray diffraction pattern analysis and magnetic measurements.Consequently, it has been proved that ADI characterised by properties satisfying the criteria of an international standard developed for this particular material contains a large amount of metastable austenite subject to the TRIP (Transformation Induced Plasticity effect.

  17. Fatigue behaviour of cast iron with globular graphite

    Energy Technology Data Exchange (ETDEWEB)

    Huebner, P.; Pusch, G.; Krodel, L. [Institut fuer Werkstofftechnik, TU Bergakademie Freiberg, Gustav-Zeuner-Strasse 5, 09599 Freiberg (Germany)

    2004-07-01

    Cast iron with bainitic matrix and globular graphite, so called austempered ductile iron (ADI), allows the substitution of heat-treatable steels. The use of ADI in safety-relevant components requires knowledge of the fracture and fatigue behaviour. Cyclic stress strain behaviour and fatigue life at total strain control and random loading have been investigated at ADI (EN-GJS-1000-5) and pearlitic cast iron (EN-GJS-600-3). In addition fracture mechanic tests at cyclic loading at various stress ratios were carried out. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  18. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  19. Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

    Directory of Open Access Journals (Sweden)

    Radomila KONEČNÁ

    2012-03-01

    Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

  20. A new method for chill and shrinkage control in ladle treated ductile iron

    Institute of Scientific and Technical Information of China (English)

    Torbj(o)rn Skaland

    2006-01-01

    The paper is undertaken with the objective of describing a new method for treating ductile cast iron in a ladle process, where the main objective is to minimize formation of eutectic carbides and shrinkage porosity during solidification. The suppression of carbide formation is associated with the nucleating properties of the nodularizer and inoculant alloys. By nucleating properties it is understood the number and potency of nuclei formed by an alloy addition. The nodularizer and inoculant additions also influence ductile iron solidification shrinkage. Some alloys may give good protection against shrinkage while others tend to promote more shrinkage.The use of vanous rare earth elements is found to have a pronounced impact on these conditions. It has been discovered that the use of pure lanthanum as the primary rare earth source in the magnesium ferrosilicon nodularizer surprisingly further improves the performance of the ductile iron ladle treatment method compared to similar methods using cerium or mishmetal bearing nodularizers. The nucleating properties are substantially improved and the risk for carbides (chill) and shrinkage formation in the sandwich or tundish ladle treated ductile iron is then minimized.The paper describes this new ladle treatment concept in detail, and gives examples from successful testing of the new nodularizing technology and how it simultaneously affects and minimizes critical ductile iron chill and shrinkage tendencies.

  1. Transition temperature and fracture mode of as-castand austempered ductile iron.

    Science.gov (United States)

    Rajnovic, D; Eric, O; Sidjanin, L

    2008-12-01

    The ductile to brittle transition temperature is a very important criterion that is used for selection of materials in some applications, especially in low-temperature conditions. For that reason, in this paper transition temperature of as-cast and austempered copper and copper-nickel alloyed ductile iron (DI) in the temperature interval from -196 to +150 degrees C have been investigated. The microstructures of DIs and ADIs were examined by light microscope, whereas the fractured surfaces were observed by scanning electron microscope. The ADI materials have higher impact energies compared with DIs in an as-cast condition. In addition, the transition curves for ADIs are shifted towards lower temperatures. The fracture mode of Dls is influenced by a dominantly pearlitic matrix, exhibiting mostly brittle fracture through all temperatures of testing. By contrast, with decrease of temperature, the fracture mode for ADI materials changes gradually from fully ductile to fully brittle.

  2. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  3. Neutron diffraction study of austempered ductile iron

    Science.gov (United States)

    Choi, C. S.; Sharpe, W.; Barker, J.; Fields, R. J.

    1996-04-01

    Crystallographic properties of an austempered ductile iron (ADI) were studied by using neutron diffraction. A quantitative phase analysis based on Rietveld refinements revealed three component phases, α-Fe (ferrite), γ-Fe (austenite), and graphite precipitate, with weight fractions of 66.0, 31.5, and 2.5 pct, respectively. The ferrite phases of the samples were found to be tetragonal, 14/mmm, with a c/a ratio of about 0.993, which is very close to the body-centered cubic (bcc) structure. The austenite phase had C atoms occupying the octahedral site of the face-centered cubic (fcc) unit cell with about 8 pct occupancy ratio. A strong microstrain broadening was observed for the two Fe phases of the samples. The particle sizes of the acicular ferrite phase were studied by using small angle neutron scattering. The analysis suggested a mean rod diameter of 700 A. The scattering invariant predicts a ferrite volume fraction consistent with the powder diffraction analysis. A textbook case of nodular graphite segregation, with average diameters ranging from 10 to 20 μm, was observed by optical micrography.

  4. Graphite Formation in Cast Iron

    Science.gov (United States)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  5. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  6. Effect of Austempering on Plastic Behavior of Some Austempered Ductile Iron Alloys

    OpenAIRE

    Olofsson, Jakob; Larsson, Dan; Svensson, Ingvar L

    2011-01-01

    A numerical description relating microstructure to elastic and plastic deformation behavior would make it possible to simulate the mechanical behavior of complex cast components with tailored material properties. Limited work and data have however been published regarding the connection between microstructure and plastic behavior of austempered ductile irons (ADI). In the current work the effects of austempering temperature and austempering time on the strength coefficient and the strain hard...

  7. Carbidic Bainitic and Ausferritic Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Gumienny G.

    2013-12-01

    Full Text Available W arty kule przedstawiono nowe rodzaje żeliwa sferoidalnego z węglikami o różnej mikrostrukturze osnowy metalowej. Żeliwo to otrzymano stosując sferoidyzację metodą Inmold. zapewniającą dużą liczbę kulek grafitu i rozdrobnienie składników osnowy metalowej. Różną mikrostrukturę osnowy metalowej żeliwa otrzymywano bez stosowania obróbki cieplnej (w stanie surowym poprzez odpowiednią kombinację ilościową dodatków stopowych. Wykazano, że dodatek molibdenu, chromu, niklu i miedzi w żeliwie sferoidalnym pozwala uzyskać osnowę metalową złożoną z bainitu górnego, jego mieszaniny z dolnym lub ausferrytu w odlewach o grubości ściany 3^-25 mm. Proces krystalizacji żeliwa przedstawiono i opisano za pomocą krzywych analizy termicznej i derywacyjnej (ATD. Pokazano efekty cieplne od przemiany austenitu w stanie stałym

  8. The Nature of the Tensile Fracture in Austempered Ductile Iron with Dual Matrix Microstructure

    Science.gov (United States)

    Kilicli, Volkan; Erdogan, Mehmet

    2010-02-01

    The tensile fracture characteristics of austempered ductile irons with dual matrix structures and different ausferrite volume fractions have been studied for an unalloyed ductile cast iron containing (in wt.%) 3.50 C, 2.63 Si, 0.318 Mn, and 0.047 Mg. Specimens were intercritically austenitized (partially austenitized) in two phase region (α + γ) at various temperatures for 20 min and then quenched into a salt bath held at austempering temperature of 365 °C for various times and then air cooled to room temperature to obtain various ausferrite volume fractions. Conventionally austempered specimens with fully ausferritic matrix and unalloyed as-cast specimens having fully ferritic structures were also tested for comparison. In dual matrix structures, results showed that the volume fraction of proeutectoid ferrite, new (epitaxial) ferrite, and ausferrite [bainitic ferrite + high-carbon austenite (stabilized or transformed austenite)] can be controlled to influence the strength and ductility. Generally, microvoids nucleation is initiated at the interface between the graphite nodules and the surrounding ferritic structure and at the grain boundary junctions in the fully ferritic microstructure. Debonding of the graphite nodules from the surrounding matrix structure was evident. The continuity of the ausferritic structure along the intercellular boundaries plays an important role in determining the fracture behavior of austempered ductile iron with different ausferrite volume fractions. The different fracture mechanisms correspond to the different levels of ausferrite volume fractions. With increasing continuity of the ausferritic structure, fracture pattern changed from ductile to moderate ductile nature. On the other hand, in the conventionally austempered samples with a fully ausferritic structure, the fracture mode was a mixture of quasi-cleavage and a dimple pattern. Microvoid coalescence was the dominant form of fracture in all structures.

  9. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  10. Age Strengthening of Gray Cast Iron Phase III

    Energy Technology Data Exchange (ETDEWEB)

    Von L. Richards; Wayne Nicola

    2003-06-26

    The primary objective of this research is to identify the age strengthening mechanism in gray and ductile cast iron, and to quantify the parameters that control it. It is also to contribute to a new predictive model for gray and ductile iron strength and hardness. This work shows that age strengthening occurs on a sigmoidal-logarithmic scale in gray and ductile cast irons, to a statistically significant extent. This is similar to Avrami-Johnson-Mehl kinetics for phase transformations in metals. It occurs in both cupola-melted iron and induction melted iron. However, it does not happen in all compositions. We have developed some understanding of the process. Data suggests that nitrogen and nitride-forming trace elements have a significant role in the process, but that is yet not fully characterized. Also, the time dependence of the bulk hardness and strength increase, the nano-scale precipitation evidence from neutron scattering, differential scanning calorimetry results and matrix micro-hardness increase in ferrite all indicate that age strengthening occurs by a precipitation or pre-precipitate cluster formation mechanism.

  11. Effect of Lanthanum on Nodule Count and Nodularity of Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The present study aims at finding out the effect of the addition of a single rare earth element, that is, lanthanum on the nodularity and nodule count of ductile iron under controlled conditions. For this purpose, four melts with different compositions were made, using a 28 kg inductotherm medium frequency induction furnace. The temperature was carefully maintained between 1400 and 1450 ℃ for these heats. A good quality charge consisting of Sorel metal, ferrosilicon, Swedish iron, ferrosilicon magnesium, and ferrosilicon lanthanum was used for the production of melts. A vertically parted sand mould was used for casting of 10 test bars made from local silica sand. Standard coin samples were chill-cast to conduct chemical analysis of the ductile iron. Microstructure study of the samples was conducted using a Leica optical microscope. Nodule count and nodularity of the samples were carried out using an image analyzer. The results obtained indicated that with the increased addition of lanthanum the nodule count of ductile iron increased, thus making it evident that it played a significant role in increasing the mechanical properties. The highest nodule count of 467 was obtained with the addition of 0.03% lanthanum. However, the effect of lanthanum on nodularity was negligible with nodularity ranging from 81% to 83%.

  12. Mechanical Characterization of Nodular Ductile Iron

    Energy Technology Data Exchange (ETDEWEB)

    Springer, H K

    2012-01-03

    The objective of this study is to characterize the strength and fracture response of nodular ductile iron (NDI) and its underlying ferritic matrix phase. Quasistatic and split Hopkinson pressure bar (SHPB) compression tests were performed on NDI and a model material for the NDI matrix phase (Fe-Si alloy). Smooth and notch round bar (NRB) samples were loaded in tension until fracture to determine strain-at-failure with varying stress triaxiality. Multiple tests were performed on each small and large smooth bar samples to obtain fracture statistics with sample size. Fracture statistics are important for initializing simulations of fragmentation events. Johnson-Cook strength models were developed for the NDI and the Fe-Si alloy. NDI strength model parameters are: A = 525 MPa, B = 650 MPa, n = 0.6, and C = 0.0205. The average SHPB experimental strain-rate of 2312/s was used for the reference strain-rate in this model. Fe-Si alloy strength model parameters are: A=560 MPa, B = 625 MPa, n = 0.5, and C = 0.02. The average SHPB experimental strain-rate of 2850/s was used for the reference strain-rate in this model. A Johnson-Cook failure model was developed for NDI with model parameters: D{sub 1} = 0.029, D{sub 2} = 0.44, D{sub 3} = -1.5, and D{sub 4} = D{sub 5} = 0. An exponential relationship was developed for the elongation-at-failure statistics as a function of length-scale with model parameters: S{sub f1} = 0.108, S{sub f2} = -0.00169, and L{sub m} = 32.4 {mu}m. NDI strength and failure models, including failure statistics, will be used in continuum-scale simulations of explosively-driven ring fragmentation. The Fe-Si alloy strength model will be used in mesoscale simulations of spall fracture in NDI, where the NDI matrix phase is captured explicitly.

  13. Microstructural investigation of austempered ductile irons with ultrasonic method; Ultraschall-Gefuegeuntersuchungen von zwischenstufenverguetetem Sphaeroguss

    Energy Technology Data Exchange (ETDEWEB)

    Topuz, A. [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical Engineering Dept.; Topcu, E. [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical Engineering Dept.; Bakkaloglu, A. [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical Engineering Dept.; Marsoglu, M. [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical Engineering Dept.

    1997-06-01

    In this study, the relationship between the matrix structure and the sonic velocity of ductile iron in the as-cast and austempered heat treatment conditions was investigated. The sonic velocity in 12 different ductile irons (unalloyed, alloyed with Ni, Mo, Cu, Ni+Cu and Ni+Mo+Cu) has been measured in the as-cast condition and austempered conditions. The investigations have shown that cast iron that should meet the minimum specification of 90% nodularity requires the minimum velocity of 5680 m/s in the as-cast condition and 5450 m/s in the at 235 C austempered condition. From experimental data the equation CT{sup a}=B has been found for austempered conditions. (orig.) [Deutsch] In der vorliegenden Arbeit wurde der Zusammenhang zwischen dem Matrixgefuege und der Schallgeschwindigkeit von Sphaeroguss im Guss- und Zwischenstufenverguetungszustand untersucht. Die Schallgeschwindigkeit wurde in 12 verschiedenen Proben aus Sphaeroguss (unlegiert, legiert mit Ni, Mo, Cu, Ni+Cu und Ni+Mo+Cu) im gegossenen und vergueteten Zustand gemessen. Die Untersuchungen ergaben, dass Gusseisen mit einem Grad der Sphaerolitbildung von mindestens 90% die geringste Schallgeschwindigkeit von 5680 m/s im Gusszustand und 5450 m/s im zwischenstufenvergueteten Zustand erreichte. Aus den experimentellen Ergebnissen wurde die Formel CT{sup a}=B fuer den zwischenstufenvergueteten Zustand errechnet. (orig.)

  14. Testing of heating and cooling process of ADI cast iron with use of ATND method

    Directory of Open Access Journals (Sweden)

    A. Białobrzeski

    2008-10-01

    Full Text Available ADI (Austempered Ductile Iron cast iron, owing to its unique combination of high tensile strength and abrasion resistance with very goodplasticity, founds implementation in many branches of industry as a substitute of alloy cast steel and carburized or heat treated steels. Inspite of its solid position among producers and recipients of castings, there are still undertaken studies aimed at perfection of its propertiesand recognition of mechanisms enabling obtaining such properties.The paper presents implementation of thermal-voltage-derivative (ATND method to registration of heating and cooling course of ADIcast iron with EN-GJS-1200-2 grade. ADI cast iron with EN-GJS-1200-2 grade underwent the study. Heat treatment of the cast iron wasperformed in Foundry Institute with use of LT ADI-350/1000 processing line. Results obtained from the testing illustrate in graphic formregistered heating and cooling curves of investigated cast irons obtained with use of the ATND method.

  15. Fiber laser cladding of nickel-based alloy on cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

    2016-06-30

    Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni

  16. Behavior Of Austempered Ductile Irons (ADI) Subjected To Laser Surface Melting

    Science.gov (United States)

    Jones, D. L.; Fagoaga, I.; Liceaga, J. F.; Sanz Justes, Pedro; Jasnowski, Kazie S.

    1989-03-01

    The near surface microstructure of 3 austempered ductile irons has been modified using laser surface melting (LSM). A white cast iron layer was produced to depths of up to 500 microns. The microstructure of this region varied depending upon the parameters used. A heat affected zone (HAZ) appeared at an abrupt transition between the LSM zone and the substrate. The size of the HAZ, which varied between 20 and 200 microns was predominately affected by the pass velocity in the range of energies used. The hardness profiles showed large variations in the Haz probably due to varing tempering effects from the subsequent passes.

  17. Improvement of static strength and fatigue crack propagation resistance in ductile cast iron by austempering from (. alpha. +. gamma. ) phase region. Bubun austenpering shori ni yoru kyujo kokuen chutetsu no seiteki kyodo to hiro kiretsu shinten teiko no kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, Y.; Asami, K.; Matsuoka, S. (Musashi Institute of Technology, Tokyo (Japan))

    1991-06-15

    The spheroidal graphite cast iron is better characterized in resistivity against the abrasion and heat, and economical efficiency than the normal carbon steel. Notice being taken of treatment temperature (800 to 840 centigrade) in the ({alpha}+{gamma}) phase region for the partial austempering treatment condition, able to improve the spheroidal graphite cast iron simultaneously in both statical tensile characteristics and fatigue crack propagation resistance, the present report compared dual phase as-cast material, single phase ferrite and single phase bainite. As a result, the morphological ratio of bainite becomes about 20% to the base morphology at 800 centigrade in treatment temperature. Then with progressively heightening to 815, 830 and 840 centigrade in it, the above ratio so heightens to about 40, 80 and 90%, respectively. The fatigue crack propagation resistance in the low DeltaK (low stress intensity factor) region is heightened by the partial austempering treatment to higher than that of dual phase as-cast material, single phase ferrite and single phase bainite, and most done at 800 centigrade in temperature where the bainite becomes about 20% in morphological ratio. 830 centigrade where the bainite becomes about 80% is judged to be the most appropriate treatment temperature for both the statical tensile characteristics and fatigue crack propagation resistance. 3 refs., 16 figs., 3 tabs.

  18. Study of mechanical, physical, and corrosion behavior of 0.5% cobalt alloyed austempered ductile iron

    Science.gov (United States)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Ramli, Abdullah; Izham, Mohd Faizul

    2010-03-01

    Objectives: The purpose of this research was to determine the mechanical properties and corrosion behavior of 0.5% Co-DI before and after heat treatment and compare with commercial ductile iron. Methods: Molten metal of newly developed ductile iron which alloyed with 0.5% Cobalt produced through CO2 sand casting method. The specimens then performed preheat to 500°C in an hour then oil quenched. Specimens then performed annealing to 900°C in half an hour before oil quenched again. 500°C, 600°C and 700°C austempering temperature had been selected subjected to the specimens in half an hour before cooled to room temperature. The tests involved are microstructure analysis which included nodule count and phase analysis, polarization test, spectrometer test, density test, tensile test (ASTM E 8M), hardness test and impact test (ASTM A327) on as cast and austempered specimen. Results: 0.5% Cobalt alloyed austempered ductile iron with 500°C austempered temperature is the optimum temperature for 0.5% Co-ADI. It's not only increase the nodule count in the content, but also improve the mechanical properties such as impact toughness and tensile strength. Corrosion rate of 0.5% Co-DI also improved compare to unalloyed DI.

  19. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  20. Characterisation of austempered spheroidal graphite aluminium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Boutorabi, S.M.A. [Iran Univ. of Science and Technology, Tehran (Iran, Islamic Republic of). Dept. of Metallurgy and Materials

    1997-06-01

    The micro constituents of austempered spheroidal graphite aluminium cast iron were investigated. The heat tinting, special etching and microhardness measurement techniques were used. The results showed that the colour of each micro constituents and the hardness values in austempered ductile iron depend on the carbon content of each phase. The above techniques were supported by using an special etching which showed similar differences in each phase. It was shown that the heat tinting and special etching are reliable tools to characterise the complex matrix of ADI. The microhardness data supported interestingly the colour changes in above technique. (orig.)

  1. Effect of austempering time on mechanical properties of a low manganese austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Putatunda, S.K.; Gadicherla, P.K.

    2000-04-01

    An investigation was carried out to examine the influence of austempering time on the resultant microstructure and the room-temperature mechanical properties of an unalloyed and low manganese ductile cast iron with initially ferritic as-cast structure. The effect of austempering time on the plane strain fracture toughness of this material was also studied. Compact tension and round cylindrical tensile specimens were prepared from unalloyed ductile cast iron with low manganese content and with a ferritic as-cast (solidified) structure. These specimens were then austempered in the upper (371 C) and lower (260 C) bainitic temperature ranges for different time periods, ranging from 30 min. to 3 h. Microstructural features such as type of bainite and the volume fraction of ferrite and austenite and its carbon content were evaluated by X-ray diffraction to examine the influence of microstructure on the mechanical properties and fracture toughness of this material. The results of the present investigation indicate that for this low manganese austempered ductile iron (ADI), upper ausferritic microstructures exhibit higher fracture toughness than lower ausferritic microstructures. Yield and tensile strength of the material was found to increase with an increase in austempering time in a lower bainitic temperature range, whereas in the upper bainitic temperature range, time has no significant effect on the mechanical properties. A retained austenite content between 30 to 35% was found to provide optimum fracture toughness. Fracture toughness was found to increase with the parameter (X{gamma}C{gamma}/d){sup 1/2}, where X{gamma} is the volume fraction of austenite, C{gamma} is the carbon content of the austenite, and d is the mean free path of dislocation motion in ferrite.

  2. Effect of austempering time on mechanical properties of a low manganese austempered ductile iron

    Science.gov (United States)

    Putatunda, Susil K.; Gadicherla, Pavan K.

    2000-04-01

    An investigation was carried out to examine the influence of austempering time on the resultant microstructure and the room-temperature mechanical properties of an unalloyed and low manganese ductile cast iron with initially ferritic as-cast structure. The effect of austempering time on the plane strain fracture toughness of this material was also studied. Compact tension and round cylindrical tensile specimens were prepared from unalloyed ductile cast iron with low manganese content and with a ferritic as-cast (solidified) structure. These specimens were then austempered in the upper (371 °C) and lower (260 °C) bainitic temperature ranges for different time periods, ranging from 30 min. to 4 h. Microstructural features such as type of bainite and the volume fraction of ferrite and austenite and its carbon content were evaluated by X-ray diffraction to examine the influence of microstructure on the mechanical properties and fracture toughness of this material. The results of the present investigation indicate that for this low manganese austempered ductile iron (ADI), upper ausferritic microstructures exhibit higher fracture toughness than lower ausferritic microstructures. Yield and tensile strength of the material was found to increase with an increase in austempering time in a lower bainitic temperature range, whereas in the upper bainitic temperature range, time has no significant effect on the mechanical properties. A retained austenite content between 30 to 35% was found to provide optimum fracture toughness. Fracture toughness was found to increase with the parameter ( XγCγ/d)1/2, where Xγ is the volume fraction of austenite, Cγ is the carbon content of the austenite, and d is the mean free path of dislocation motion in ferrite.

  3. APPLICATION OF AUSTEMPERED DUCTILE IRON TO RAIL WHEEL SETS

    Directory of Open Access Journals (Sweden)

    Sacit DÜNDAR

    2003-03-01

    Full Text Available Austempered Ductile Iron (ADI is made up of a composite structure of acicular ferrite and carbon-enriched austenite. The transformation of austenite to martensite under certain stress levels results in a material with a hard rim and a tough internal structure. These properties makes it an alternate material for the production of railcar wheelsets.

  4. APPLICATION OF AUSTEMPERED DUCTILE IRON TO RAIL WHEEL SETS

    OpenAIRE

    Sacit DÜNDAR

    2003-01-01

    Austempered Ductile Iron (ADI) is made up of a composite structure of acicular ferrite and carbon-enriched austenite. The transformation of austenite to martensite under certain stress levels results in a material with a hard rim and a tough internal structure. These properties makes it an alternate material for the production of railcar wheelsets.

  5. Wear and scuffing of austempered ductile iron gears

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, L. [Departamento de Engenharia Mecanica, Instituto Superior de Engenharia, Instituto Politecnico do Porto (Portugal); Seabra, J. [Porto Univ. (Portugal). Dept. Engenharia Mecanica e Gestao Industrial

    1998-03-01

    This paper enhances actual knowledge of the properties of austempered ductile iron (ADI) as a gear material. Results from scuffing tests performed with ADI gears on a FZG test rig are presented and discussed. Contact condition analysis is done using elast-hydrodynamic theory along with several experimental techniques, as surface electronic scanning microscopy, metallurgical spectroscopy and lubricant ferrographic analysis. (orig.)

  6. Study of high cycle fatigue of PVD surface-modified austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Feng, H.P.; Lee, S.C.; Hsu, C.H.; Ho, J.M. [Tatung Inst. of Technol., Taipei (Taiwan, Province of China). Dept. of Mater. Eng.

    1999-05-25

    Austempered ductile iron (ADI) is made from ductile iron by an austempering treatment, and its main microstructure is ausferrite that is composed of acicular ferrite and high carbon austenite. The purpose of this experiment is to investigate the influence of different coating layers and the size of casting (mass effect) on the high-cycle fatigue properties of ADI. Specimens in two casting sizes of the same chemical composition were subjected to a high-toughness austempering treatment, then coated with TiN or TiCN hard films by a physical vapor deposition (PVD) process. The results showed that the fatigue limit of the small casting size ADI is 292 MPa for ADI coated with TiN and 306 MPa for ADI coated with TiCN, which are 16% and 22%, respectively, higher than that of the ADI without coating (251 MPa). For the large casting size ADI, the fatigue limits are 200, 214 and 217 MPa for ADI without coating, ADI coated with TiN and ADI coated with TiCN, respectively. ADI coated with TiN and with TiCN are 7% and 9% better than the uncoated. Thus, it is concluded that TiN and TiCN coatings by PVD can improve the high-cycle fatigue strength of ADI. This is due to the high surface hardness and possibly the ADI surface compressive residual stress as well. For the small casting size ADI, TiCN-coated specimens have a bit higher fatigue strengths and this might be attributed to the higher hardness of TiCN than TiN films. As to the effect of mass, it is found that the small casting size has better fatigue properties and benefits more from the coating films. This could have stemmed from the higher nodule count and its associated benefits in thinner castings. (orig.) 24 refs.

  7. Chilling Tendency and Chill of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    E. Fra(s); M. Górny; W. Kapturkiewicz; H. López

    2008-01-01

    An analytical expression is presented for the susceptibility of liquid cast iron to solidify according tothe Fe-C-X metastable system (also known as the chilling tendency of cast iron, CT). The analysis incorpo-rates the nucleation and growth processes associated with the eutectic transformation. The CT is related tothe physicochemical state of the liquid, the eutectic cells in the flake graphite, and the number of nodules innodular cast iron. In particular, the CT can be related to the critical wall thickness, Scr, or the chill width, Wcr,in wedge shaped castings. Finally, this work serves as a guide for understanding the effect of technical fac-tors such as the melt chemistry, the spheroidizing and inoculation practice, and the holding time and tam-perature on the resultant CT and chill of the cast iron. Theoretical calculations of Scr and Wcr compare wellwith experimental data for flake graphite and nodular cast iron.

  8. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  9. Control of Cast Iron Microstructure

    Science.gov (United States)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  10. Effects of Cr Content and Annealing Temperature on Microstructure and Wear Characteristics of Cast Ausferrite Nodular Iron

    Institute of Scientific and Technical Information of China (English)

    Jia-peng ZOU; Kazumichi SHIMIZU; Qi-zhou CAI

    2015-01-01

    The effects of Cr content and annealing temperature on abrasive wear characteristics of cast ausferrite nodular iron were investigated with Suga type abrasive wear tester. The surface morphology and Vickers hardness of the tested samples were analyzed by scanning electron microscopy (SEM), digital microscope and Vickers hardness tester. The results show that the cast ausferrite nodular iron could be obtained by alloying with Cr in the as-cast ductile cast iron and permanent mold casting, and the bainite con-tent in the matrix increased with increasing Cr content. However, the decomposition of bainite took place during annealing at 500 °C to 800 °C; especially, at 800 °C, the bainite transformed into a mixture of ifne lamellar pearlite and ferrite matrix structure. The wear loss of specimens was reduced with increasing Cr content in the cast ausferrite nodular iron. The wear loss of the sample cast ausferrite nodular iron with 0.4mass% Cr is the least. The wear loss began to increase while the Cr content is 0.6mass%. The wear loss of annealed ductile irons at different annealing temperatures was higher than that of as-cast samples. During the abrasive wear, the shear stress transformed austenite to martensite, and the hardness of specimens increased and the wear resistance of as-cast duc-tile cast iron was improved.

  11. Modern Cored Wire Injection 2PE-9 Method in the Production of Ductile Iron

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2012-04-01

    Full Text Available The results of studies on the use of modern two cored wires injection method for production of nodular graphite cast iron with use of unique implementation of drum ladle as a treatment/ transport and casting ladle instead vertical treatment ladle was described. The injection of length of Ø 9mm wires, cored: in FeSi + Mg nodulariser mixture and inoculant master alloy is a treatment method which can be used to produce iron melted in coreless induction furnace. This paper describes the results of using this method for possibility production of ductile iron under specific industrial conditions. In this case was taken ductile iron with material designation: EN-GJS-450- 10 Grade according PN-EN 1563:2000. Microstructure of 28 trials was controlled on internally used sample which has been correlated with standard sample before. The paper presents typical metallic matrix and graphite characteristic. Additionally, mechanical properties were checked in one experiment. Because of further possibility treatment temperature reduction only the rough magnesium recovery and cost of this new method are given.

  12. Hot ductility behavior of Incoloy 901 superalloy in the cast and wrought conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shore, Fatemeh Mohammadi; Morakabati, Maryam; Mahdavi, Rashid [AMR of Technology, Tehran (Iran, Islamic Republic of). Metallic Material Dept.

    2014-04-15

    Hot ductility was investigated in Incoloy 901 using hot tensile testing over a temperature range of 900 to 1200 C and at strain rates of 0.01 to 1 s{sup -1}, in the cast and wrought conditions. Maximum ductility was detected in the cast and wrought conditions at temperature ranges of 1000 to 1050 C and 1000 to 1100 C, respectively. More voids were seen at the fracture surface of the wrought specimens compared to the cast ones. At 950 C, the formation of large and non-homogeneous voids at the fracture surface, as well as the appearance of transgranular and intergranular cracks in the wrought specimen, support moderate ductility of the alloy. Microstructural analysis does not support the occurrence of dynamic recrystallization in the cast specimens. In contrast, dynamic recrystallization in the wrought specimens at the region of maximum hot ductility promoted diffusion, leading to ductile fracture. At temperatures higher than the maximum ductility range, the formation of intergranular cracks resulted in a remarkable decline in ductility. (orig.)

  13. Energy Saving Melting and Revert Reduction Technology: Aging of Graphitic Cast Irons and Machinability

    Energy Technology Data Exchange (ETDEWEB)

    Richards, Von L. [Advanced Technology Inst., Virginia Beach, VA (United States)

    2012-09-19

    The objective of this task was to determine whether ductile iron and compacted graphite iron exhibit age strengthening to a statistically significant extent. Further, this effort identified the mechanism by which gray iron age strengthens and the mechanism by which age-strengthening improves the machinability of gray cast iron. These results were then used to determine whether age strengthening improves the machinability of ductile iron and compacted graphite iron alloys in order to develop a predictive model of alloy factor effects on age strengthening. The results of this work will lead to reduced section sizes, and corresponding weight and energy savings. Improved machinability will reduce scrap and enhance casting marketability. Technical Conclusions: Age strengthening was demonstrated to occur in gray iron ductile iron and compacted graphite iron. Machinability was demonstrated to be improved by age strengthening when free ferrite was present in the microstructure, but not in a fully pearlitic microstructure. Age strengthening only occurs when there is residual nitrogen in solid solution in the Ferrite, whether the ferrite is free ferrite or the ferrite lamellae within pearlite. Age strengthening can be accelerated by Mn at about 0.5% in excess of the Mn/S balance Estimated energy savings over ten years is 13.05 trillion BTU, based primarily on yield improvement and size reduction of castings for equivalent service. Also it is estimated that the heavy truck end use of lighter castings for equivalent service requirement will result in a diesel fuel energy savings of 131 trillion BTU over ten years.

  14. The Comparison of Selected Methods of Cast Iron Spheroidization in Industrial Conditions

    Directory of Open Access Journals (Sweden)

    T. Válek

    2012-04-01

    Full Text Available Production of spheroidal graphite cast iron is today quite mastered technology. There are many methods achieving the nodular graphite morphology. Each of these methods have specific characteristics and requirements to technical support, properties and the type of applied modifier. Selection of the spheroidization method is dependent on foundry disposition, production character, economic balance, quality requirements, etc. In case of centrifugally casting the core, which fills body and neck of the roll, is created by ductile iron. Considering the sophisticated production of centrifugally cast rolls for hot rolling mills it is necessary to ensure a high reproducibility and reliability of ductile cast iron production quality in the bulk range of 9-18 t per tapping. These conditions are in the Roll Foundry in Vítkovicke Slevarny, spol. s r.o. provided and verified mastered overpour method and the newly injection of cored wire in the melt.

  15. Effects of silicon content and austempering condition on the impact characteristics of austempered ductile cast iron. Kyojin kyujo kokuen chutetsu no jinsei ni oyobosu osutenpa shori joken to Si ryo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Aoyama, M. (Daido Inst. of Technology, Nagoya (Japan)); Kobayashi, T. (Toyohashi Univ. of Technology, Aichi (Japan)); Matsuo, K. (Kurimoto Iron Works, Ltd., Osaka (Japan))

    1990-07-25

    Austempered spherical graphite cast iron (ADI) is extensively expeted as a mechanical structural material because of high tenacity and resilience as well as fatigue strength and wear resistance. These excellent properties are attributed to the abundantly remaining austenite because the formation of carbides is restricted by the action of the silicon element. It is, therefore, important for obtaining the strong cast iron material to control the amount of the retained austenite. In this study, the impact characteristics was investigated for acquiring the basic materials concerning the influence of the temperature, time of austempering and the amount of silicon. The added amount of silicon is most suitably 2.1%. Samples without Mn and Ni showed an impact value of about 2 times of the amount added. At 400 {degree} C, however, the impact value reduced to half by the growth of coarse ferrite and bentonite. Time of austempering was 1 hour and showed a stable impact value and load of breaking. Transition temperature shifted tolow side by the increase of amount of silicon. 14 refs., 10 figs., 1 tab.

  16. Wear Behavior of Austempered Ductile Iron with Nanosized Additives

    Directory of Open Access Journals (Sweden)

    J. Kaleicheva

    2014-03-01

    Full Text Available The microstructure and properties of austempered ductile iron (ADI strengthened with nanosized addtives of titanium nitride + titanium carbonitride (TiN + TiCN, titanium nitride TiN and cubic boron nitride cBN are investigated. The TiN, TiCN and cBN, nanosized particles are coated by electroless nickel coating EFTTOM-NICKEL prior to the edition to the melt. The spheroidal graphite iron samples are undergoing an austempering, including heating at 900 оС for an hour, after that isothermal retention at 280 оС, 2 h and 380 оС, 2h. The metallographic analysis by optical metallographic microscope GX41 OLIMPUS and hardness measurements by Vickers Method are performed. The structure of the austempered ductile iron consists of lower bainite and upper bainite.Experimental investigation of the wear by fixed abrasive are also carried out. The influence of the nanosized additives on the microstructure, mechanical and tribological properties of the austempered ductile irons (ADI is studied.

  17. Production of austempered ductile iron gears for transmission cases

    Energy Technology Data Exchange (ETDEWEB)

    Sagin, A. [Metallurgy Engineering Dept., Technical Univ. of Yildiz, Istanbul (Turkey); Topuz, A. [Chemical and Metallurgical Faculty, Technical Univ. of Yildiz, Istanbul (Turkey)

    2005-07-01

    The investigations presented in this contribution were targeted to replace a gear group made up of SAE 8620 steel in army jeeps with microstructural controlled austempered ductile iron, in order to reduce the manufacturing steps. Furthermore, the vibrations were also expected to decrease, due to the application of austempered ductile iron. The fatigue resistance of unalloyed and Ni alloyed austempered ductile iron have been investigated to see if some improvement as compared to steels with cementite could be achieved. The effect of the austenization heat treatment on the fatigue resistance was studied in metallographic investigations and it turned out that the alloying elements Cu, Ni and Mo have a beneficial effect. For economical reasons, the gears were fabricated of nodular iron containing 3.98% C, 1.89% Si, 0.269% Mn and 0.028% P. Considering the fatigue resistance, a Ni alloyed material with 3.66% C, about 1.81% Si, 0.134% Mn, 0.031% P and 1.51% Ni was chosen. The roundness of the graphites was about 93-100% and 80-85%. The gears were at first produced by austenization at 900 C for 3 hours and then by austempering at 235 C for 2.5 hours. The fatigue tests were performed at the maximum stresses to be expected. (orig.)

  18. Influencia de los factores microestructurales en la resistencia al desgaste por deslizamiento de las fundiciones nodulares austemperadas. // Influence of the microstructure factors in the sliding wear resistance of austempered cast ductile iron.

    Directory of Open Access Journals (Sweden)

    C. J. Diez Cicero

    2008-09-01

    Full Text Available Entre los materiales metálicos de mayor demanda, el hierro dúctil con grafito esferoidal o nodular ocupa en la actualidaduno de los lugares más importantes entre los hierros fundidos de alta resistencia. Desde hace unos veinticinco años laintroducción del hierro nodular austemperado significó de hecho una revolución en el campo de las aleaciones ferrosas. Enel presente trabajo se realiza un estudio de la influencia del conteo de nódulos de grafito del hierro nodular en el proceso deaustemperado, a partir de las características de las estructuras obtenidas, por la variación de la cantidad de nódulos degrafito y de las variables de tratamiento térmico. Dichas estructuras son sometidas a la acción del desgaste, en este caso aun desgaste por deslizamiento mediante un ensayo típico disco-zapata. Con los resultados obtenidos, se realiza un análisisestadístico de la influencia del conteo de nódulos en dichas propiedades y de las causas de este comportamiento, tomandoen consideración la interrelación del conteo de nódulos con las variables de tratamiento térmico utilizadas en las muestrasensayadas y su incidencia en el mecanismo de desgaste.Palabras claves: Hierro nodular, conteo de nódulos, austemperado, desgaste por deslizamiento.____________________________________________________________________________Abstract:A study about the influence of the graphite nodules quantity and some heat treatment parameters in the characteristic of castductile iron is presented. Experimental investigation of wear resistance by sliding is applied to specimens tested ofaustempered ductile irons using a test machine based in the disc- plate system. Statistical analysis about the influence of thegraphite nodule quantity in the wear resistance properties, so as well as, the causes of this behaviour taking into account thegraphite nodule count and some heat treatment variables is done.Key words: austempered ductile iron, graphite nodules, wear

  19. EVALUATION OF MACHINABILITY OF DUCTILE IRONS ALLOYED WITH Ni AND Cu IN TERMS OF CUTTING FORCES AND SURFACE QUALITY

    Directory of Open Access Journals (Sweden)

    Yücel AŞKUN

    2003-02-01

    Full Text Available Due to the enhanced strength, ductility and thoughness of Ductile Iron (DI when compared to the other types cast iron, its machinability is relatively poor. When a steel part is replaced with ductile iron, however, better machinability is considered to be the most important gain. This study presents the results of machining tests of ductile irons alloyed with Ni and Cu at various contents to determine the effect of their microstructure and mechanical properties on cutting forces and surface roughness. Six different specimen groups of ductile iron alloyed with various amounts of nickel and copper were subjected to machining tests and their machinabilities were investigated based on cutting forces and surface roughness criteria. The results were evaluated according to microstructure and mechanical properties of specimens determined before. In terms of both criterion, the best result obtained was specimen added 0.7 % Ni and 0.7 % Cu. When the specimens were evaluated according to their mechanical properties, the specimens alloyed 1 % Ni and 0.65 % Cu seemed promising.

  20. Material specification and quality control program for ductile iron spent fuel casks

    Energy Technology Data Exchange (ETDEWEB)

    Rehmer, B.; Frenz, H.; Weidlich, S.; Kuehn, H.D.

    1995-12-31

    In the process of testing spent fuel casks, BAM is gaining a lot of relevant data regarding the quality level of Ductile Cast Iron (DCI). This paper discusses the basic parameters governing the material behavior of ferritic and ferritic-pearlitic DCI and reviews the development of cask quality over the last years. The effect of microstructure and sample size on the fracture toughness of DCI is discussed. The results of a test program show the prominent effect of pearlite content and graphite nodule structure in the mechanical and fracture toughness characteristics of DCI. This observation is important for quality assurance programs for shipping and storage casks of radioactive materials.

  1. Investigations on the fracture toughness of austempered ductile irons austenitized at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P. Prasad; Putatunda, Susil K

    2003-05-25

    Ductile cast iron was austenitized at four different temperatures and subsequently austempered at six different temperatures. Plane strain fracture toughness was evaluated under all the heat treatment conditions and correlated with the microstructural features such as the austenite content and the carbon content of the austenite. Fracture mechanism was studied by scanning electron microscopy. It was found that the optimum austempering temperature for maximum fracture toughness decreased with increasing austenitizing temperature. This could be interpreted in terms of the microstructural features. A study of the fracture mechanism revealed that good fracture toughness is unlikely to be obtained when austempering temperature is less than half of the austenitizing temperature on the absolute scale.

  2. Microstructure and mechanical properties of CuNiMo austempered ductile iron

    OpenAIRE

    Erić Olivera; Jovanović Marina P.; Šiđanin Leposava P.; Rajnović Dragan M.

    2004-01-01

    Microstructure and mechanical properties of Cu, Ni and Mo alloyed cast ductile iron have been investigated after austempering. Samples were austenitised at 860oC for 1h and then austempered at 320oC and 400oC in the interval from 0,5 to 5h. The X-ray diffraction technique and the light microscopy were utilized to investigate the bainitic transformation, while tensile and impact tests were performed for characterization of mechanical properties. By austempering at 320oC in the range between 2 ...

  3. Mechanical, physical, and corrosion characteristics of 2% vanadium alloyed ductile iron

    Science.gov (United States)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Jaafar, Roseleena; Ramli, Abdullah; Faitullah, Ahmad

    2010-03-01

    This study was to investigate the effect of 2% vanadium alloyed austempered ductile iron on mechanical properties and microstructure and also to determine the desired austempering temperatures of vanadium alloyed ductile iron. In this study, specimens of 2%vanadium DI were produced by using the Y-block casting in the foundry lab. The specimen produced were machine according to the tensile and impact dimension followed the TSEN1002-1 and ASTM E23 standard. Then, austempering process was performed at the three different temperatures to the sample which are 500°, 600° and 700° in high temperature furnace. The specimens has been machine were undergoes the tensile, impact, density and hardness test. The microstructures were observed by using Olympus BX 41 M Microscopes image analysis system before and after etching by Nital 15%. Polarization test also were conduct between commercial DI and 2%V-DI. The results show that 2% vanadium alloyed ductile iron (2% V-DI) not only increases the nodule count and ferrite content in the microstructure, but also improves the mechanical properties such as tensile strength, impact toughness proportional to the austempered temperature as compared to unalloyed DI. The low corrosion rates also show for the 2% of vanadium alloyed compare to the commercial DI.

  4. Effect of boron on the microstructure and mechanical properties of carbidic austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Peng Yuncheng; Jin Huijin [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300132 (China); Liu Jinhai, E-mail: pyc_wanhj@163.com [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300132 (China); Li Guolu [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300132 (China)

    2011-11-25

    Highlights: {yields} Boron are applied to carbidic austempered ductile iron (CADI). {yields} Boron microalloying CADI is a new high hardenability of wear-resistant cast iron. {yields} Addition of boron to CADI significantly improves hardenability. {yields} Effect of boron on the CADI grinding ball were investigated. {yields} Optimum property is obtained when boron content at 0.03 wt%. - Abstract: Carbidic austempered ductile iron (CADI) castings provide a unique combination of high hardness and toughness coupled with superior wear resistance properties, but their hardenability restricts their range of applications. The purpose of this study was to investigate the influence of boron on the microstructure and mechanical properties of CADI. The experimental results indicate that the CADI comprises graphite nodules, which are dispersive boron-carbides that are distributed in the form of strips, and the matrix is a typical ausferritic matrix. Microscopic amounts of boron can improve the hardenability of CADI, but higher boron content reduces the hardenability and toughness of CADI. The results are discussed in the context of the influence of boron content on the microstructure and mechanical properties of grinding balls.

  5. Fading of inoculation effects in ductile iron

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2008-03-01

    Full Text Available In work i t has bccn shown rcsults or invcsligations of influcncc of rime Iapsed form inoculation proccss on graphitc nucleation potentialrcprcscntcd by: numbcr of graphitc nodulcs N and N,, maximum undercooling AT,, during solidification of gmphile eutcct ic. abmlutcchilling tcndcncy CT and critical casting diametct dh. undcr which cementite euteclic occur (so-callcd chills. Morcovcr it has hccncstima~cd raic of changc of N and N, AT,,,. CT and dk,. Also, it has bccn provcd that altcr onc minutc sincc rhc momcnt of inocuIationproccss nhout 35% of prnphttc nucIeation potenrial is tost. by 40% chitking tendency, by 70% incrcascs maximum undcrcmling forgraphitc ci~tccrica nd by nearly 40% caging diameter has to bc incrcascd in ordcr to avoid chills.

  6. PARAMETER OPTIMIZATION OF CARBIDIC AUSTEMPERED DUCTILE IRON USING TAGUCHI METHOD

    Directory of Open Access Journals (Sweden)

    P.DHANAPAL

    2010-08-01

    Full Text Available Carbidic austempered ductile iron [CADI] is the family of ductile iron containing wear resistance alloy carbides in the ausferrite matrix. This CADI is manufactured by selecting proper material composition through the melting route.In an effort to obtain the optimal production parameters, Taguchi method is applied. To analyse the effect of production parameters on the machanical properties, signal-to-noise (S/N ratio is calculated based on the design ofexperiments and the linear graph. The analysis of varience is calculated to find the amount of contribution of factors on individual mechanical properties and its significancy. The analytical results of taguchi method are compared with the experimental values, and it shows both are identical.

  7. Influence of microstructure on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P.P.; Putatunda, S.K. [Wayne State Univ., Detroit, MI (United States). Dept. of Chemical Engineering and Materials Science

    1997-07-01

    An investigation was carried out to examine the influence of microstructure on the plane strain fracture toughness of austempered ductile iron. Austempered ductile iron (ADI) alloyed with nickel, copper, and molybdenum was austenitized and subsequently austempered over a range of temperatures to produce different microstructures. The microstructures were characterized through optical microscopy and X-ray diffraction. Plane strain fracture toughness of all these materials was determined and was correlated with the microstructure. The results of the present investigation indicate that the lower bainitic microstructure results in higher fracture toughness than upper bainitic microstructure. Both volume fraction of retained austenite and its carbon content influence the fracture toughness. The retained austenite content of 25 vol pct was found to provide the optimum fracture toughness. It was further concluded that the carbon content of the retained austenite should be as high as possible to improve fracture toughness.

  8. Damage Mechanics of Ferrite Ductile Iron under Uniaxial Stress

    Institute of Scientific and Technical Information of China (English)

    LIU Jin-hai; LI Guo-lu; FU Han-guang; HAO Xiao-yan; LIU Gen-sheng

    2003-01-01

    According to the principle of damage mechanics, the damage characteristics of ferrite nodular cast iron under uniaxial stress were studied by measuring electric resistance. The results show that the damage in nodular cast iron occurs when the applied stress is more than a certain extent, and the damage variable increases with stress. The evolutional law of damage variable as a function of stress was obtained. The damage threshold of nodular cast iron increases with nodularity, but it is below the yield strength, which provides reference significance to the design of machinery structure and the choice of materials. The critical damage variable is not related to the nodularity, which is about 0.060-0.068.

  9. Effects of boron addition and austempering time on microstructure, hardness and tensile properties of ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Guerra L, F.V. [Instituto de Inv. En Metalurgia y Materiales UMSNH, México (Mexico); Bedolla-Jacuinde, A., E-mail: abedollj@icloud.com [Instituto de Inv. En Metalurgia y Materiales UMSNH, México (Mexico); Mejía, I. [Instituto de Inv. En Metalurgia y Materiales UMSNH, México (Mexico); Facultad de Ingeniería Mecánica UAEH, México (Mexico); Zuno, J. [Facultad de Ingeniería Mecánica UAEH, México (Mexico); Maldonado, C. [Instituto de Inv. En Metalurgia y Materiales UMSNH, México (Mexico)

    2015-11-11

    The present work analyzes the effect of boron addition to an Austempered Ductile Iron, in amounts from zero to 120 ppm. It has been found that boron has a strong effect on the equivalent carbon content, resulting in an increase on the precipitated graphite volume and a decrease in the dissolved carbon content in the matrix. This in turn, increases the ferrite volume fraction in the as-cast conditions from 0.24 in the base alloy to 0.78 for the iron with 120 ppm of boron. Furthermore, a decrease in the nodularity from 100% in the base alloy to 83% with 120 ppm of boron has been observed. During austempering, the transformation to ausferrite was faster and lower volumes of martensite and unstable austenite were detected when boron increased; this promoted lower hardness values, 239 HV for the base iron and 189 HV for the 120 ppm boron alloy. The increase in hardness and strength, typical for the start of bainite formation, were not observed in the boron added irons, but just in the base alloy. Under this basis, it is assumed that at least the addition of 60 ppm of boron extended the optimal processing window. The higher values of strength and ductility were obtained for the alloy with 60 ppm of boron; these results are discussed in terms of the graphitizing effect of boron in these irons and the reduced amount of carbon dissolved in austenite.

  10. Successive Boronizing and Austempering for GGG-40 Grade Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    Murat Baydogan; Seckin Izzet Akray

    2009-01-01

    Boronizing and austempering were successively applied to a GGG-40 grade ductile iron in order to combine the advantages of both process in a single treatment. This new procedure formed a 30 μm thick boride layer on the surface with subsurface matrix structure consisted of acicular ferrite and retained austenite. Reciprocating wear tests showed that successive boronizing and austempering exhibited considerably higher wear resistance than conventional boronizing having a subsurface matrix structure consisting of ferrite and pearlite.

  11. Probabilistic assessment of machine parts from Kymenite, austempered ductile iron

    Science.gov (United States)

    Petrova, I.; Galperin, M.; Alimov, M.; Jokipii, K.

    1992-07-01

    The fatigue properties of Kymenite, austempered ductile iron, were investigated on the basis of the statistical theory of fatigue failure similarity. The fatigue tests were carried out on plain and notched specimens. The S-N curves for a given failure probability and the dependencies of similarity equation parameters on the number of cycles were obtained. These data allow to take into consideration the influence of design factors in the fatigue strength.

  12. Erosion charcteristics of ductile iron with various matrix structures

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Kazumichi (Oita National Coll. of Technology (Japan)); Noguchi, Toru (Faculty of Engineering, Hokkaido Univ., Sapporo (Japan))

    1994-08-01

    Erosive wear tests were performed on austempered ductile iron (ADI), ferritic ductile iron (FDI) and pearlitic ductile iron (PDI) using a shot blast machine. Erosion damage was measured by the removed material volume at impact angles between 10 and 90 . The surface metal flow in vertical sections was also observed. The mechanism of erosive wear, the effect of impact angles, and differences in wear features of specimens were discussed. Experiment showed that, after an initial stage, the eroded volume increases almost linearly with blasting time in ADI, FDI and PDI. The erosion rate for ADI is about 1/10-1/25 of that for FDI and PDI. The surface hardness of eroded ADI specimens increased from the initial HV350 to HV700 after 600 s of blasting. The amount of retained austenite was measured as about 40% before the test, but decreased to about 3-5% by transformation of austenite to martensite, hardening the surface and lowering the erosion rate. It was shown that ADI has excellent erosion resistance and it is expected to find wide applications as a wear-resistant material. (orig.)

  13. Experimental study of the thermal stability of austempered ductile irons

    Science.gov (United States)

    Pérez, M. J.; Cisneros, M. M.; Valdés, E.; Mancha, H.; Calderón, H. A.; Campos, R. E.

    2002-10-01

    A nonisothermal annealing was applied to austempered Ni-Cu-Mo alloyed and unalloyed ductile irons to determine the thermal stability of the ausferritic structure. Differential thermal analysis (DTA) results were used to build the corresponding stability diagrams. The transformation starting temperature of the high carbon austenite was found to be strongly dependent on the austempering temperature, the heating rate, and the chemical composition of the iron. The Ni-Cu-Mo alloying elements and high austempering temperature increased the stability. The transformation of the austenite to ferrite and cementite is achieved via the precipitation of transition carbides identified as silico-carbides of triclinic structure.

  14. 高硅钼涡轮壳支架的凝固模拟和铸造工艺研究%Research on Solidification Simulation and Casting Process for Turbine Housing Bracket of High-Si-Mo Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    袁海; 王今胜; 高顺

    2012-01-01

    高硅钼涡轮壳支架结构类似于排气管.根据高硅钼球铁的技术要求,制定了合理的熔炼工艺参数,但在AMF造型线生产时,缩松导致的报废率很高.为了消除缩松缺陷实现大批量生产,提出了4种工艺改进方案,并用MAGMA软件对凝固过程进行模拟,最终确定的方案不但能解决缩松缺陷,还能简化工艺流程,提高生产效率.%The structure of turhine housing bracket was similar to an exhaust. According to the technical requirements of high silicon molybdenum ductile iron, the reasonable melting process parameters were drafted, but the shrinkage led to a low qualified rate when produced in AMF moulding line. In order to eliminate the shrinkage defects to achieve massive production, four kinds of process improvement program was presented, and their solidification processes were simulated by MAGMA software and the position of shrinkage was predicted. Finally the chosen scheme can eliminate the shrinkage defect, simplify process and improve production efficiency.

  15. Intercritical heat treatments in ductile iron and steel

    Science.gov (United States)

    Aristizabal, Ricardo E.

    Materials such as dual phase (DP) steels, transformation induced plasticity (TRIP) steels and dual phase ductile irons are produced by intercritical heat treatments. These materials can provide significant weight savings in the automotive industry. The goal of this dissertation is to study intercritical heat treatments in ductile iron and steel to optimize the production parameters. Three different aspects were addressed. First, common steels were intercritically austenitized and austempered (intercritically austempered) under a variety conditions. The results showed that common grade steels that were intercritically austempered exhibited tensile properties in the same range as DP and TRIP steels. The second study consisted of determining the effect of heat treatment conditions on the tensile properties of intercritically austenitized, quenched and tempered ductile iron (IAQ&TDI). The results showed that (1) ultimate tensile strength (UTS) and yield strength (YS) were determined by the volume fraction of martensite, (2) tempering improved the elongation 1.7-2.5 times with only a slight decrease in strength, (3) the carbon in austenite formed during the intercritical heat treatment of ductile iron with a ferritic-pearlitic matrix came from the carbon available in the matrix and that carbon diffusion from the graphite nodules was restricted, and (4) limited segregation of substitutional elements occurred during intercritical austenitizing. Finally, intercritically austempered ductile iron (IADI) alloyed with different amounts of manganese and nickel was produced. Tensile properties and microstructure were determined. Also, the stability of the austenite during deformation and the lattice strains of the ferrite and the austenite phases were determined using x-ray diffraction (XRD) and neutron diffraction. The results indicated that: 1) high manganese concentrations produced materials with large blocky, low carbon austenite particles at the intercellular boundaries

  16. 49 CFR 192.275 - Cast iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  17. Design and control of chemical compositions for high-performance austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Gong Wenbang

    2012-05-01

    Full Text Available This paper presents the effects of chemical compositions of austempered ductile iron (ADI on casting quality, heat treatment process parameters and mechanical properties of final products. Through experiment and production practice, the impacts of carbon equivalent on ADI and its mechanical properties have been studied. Proper content ranges for carbon and silicon have been obtained to avoid ADI casting shrinkage and graphite floatation, as well as to achieve the optimal mechanical properties. According to the impact of silicon content on austenite phase transformation, the existing form of carbon in ADI has been analyzed, and also the formula and diagram showing the relationship between austenitizing temperature and carbon content in austenite have been deduced. The chemical composition range for high performance ADI and its control points have been recommended, to serve as a reference for production process.

  18. Cellular automaton modeling of ductile iron microstructure in the thin wall

    Directory of Open Access Journals (Sweden)

    A.A. Burbelko

    2011-10-01

    Full Text Available The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the solidification of the ductile iron with different carbon equivalent in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration. Solidification of the DI with different carbon equivalents was analyzed. Obtained results were compared with the solidification path calculated by CALPHAD method.

  19. Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

    African Journals Online (AJOL)

    grinding balls with different austempering treatments in iron ore slurry using weight ... A set of 200 balls of forged EN31 steel and austempered ductile iron were ... CuCl2 solution to prevent it from surface oxidation during the heat treatment.

  20. An austempering study of ductile iron alloyed with copper

    Directory of Open Access Journals (Sweden)

    OLIVERA ERIC

    2005-07-01

    Full Text Available Austempered ductile iron (ADI has proved to be an excellent material as it possesses attractive properties: high strength, ductility and toughness are combined with good wear resistance and machinability. These properties can be achieved upon adequate heat treatment which yields the optimum microstructure for a given chemical composition. In this paper the results of an investigation the austempering of ADI alloyed with 0.45 % Cu for a range of times and temperatures are reported. The microstructure and fracture mode developed throughout these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. It was shown that the strength, elongation and impact energy strongly depend on the amounts of bainitic ferrite and retained austenite. Based on these results, and optimal processing window was established.

  1. Melt Quality Evaluation of Ductile Iron by Pattern Recognition of Thermal Analysis Cooling Curves

    Institute of Scientific and Technical Information of China (English)

    LI Zhenhua; LI Yanxiang; ZHOU Rong

    2008-01-01

    The melt quality of ductile iron can be related to the melt's thermal analysis cooling curve. The freezing zone of the thermal analysis cooling curve was found to indicate the melt quality of the ductile iron. A comprehensive difference parameter, Ω, of the thermal analysis cooling curves was found to be related to the properties of ductile iron melts such as composition, temperature, and graphite morphology. As Ω ap- proached O, the thermal analysis cooling curves were found to come together with all the properties indicat- ing melt quality about the same. A database of thermal analysis cooling curves related to the properties of the ductile iron melts was set up as a basis for a method to accurately evaluate the melt quality of ductile iron by pattern recognition of thermal analysis cooling curves. The quality of a ductile iron melt can then be immediately determined by comparing its thermal analysis cooling curve freezing zone shape to those in the database.

  2. Thermomechanical processing and mechanical properties of hypereutectoid steels and cast irons

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D. (eds.)

    1998-01-01

    Recent advances in metallurgy of hypereutectoid steels and cast irons show that unique properties, such ultrahigh hardness and strength, and superplasticity, are achievable. This book focuses on the mechanical properties of hypereutectoid steels and cast irons as influenced by thermomechanical processing and microstructure. Some topics covered are: (1) Hot workability of hypereutectoid tool steels; (2) Thermomechanical processing of austempered ductile iron: An overview; (3) Mechanical behavior of ultrahigh strength, ultrahigh carbon steel wire and rod; and (4) Tensile elongation behavior of fine-grained Fe-C alloys at elevated temperatures.

  3. Comparing the possibilities of austenite content determination in austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2011-07-01

    Full Text Available The article presents various methods for assessment of the austenite volume fraction in Austempered Ductile Iron (ADI. Tests were carried out on two types of ADI, i.e. unalloyed and alloyed with the addition of 0.72%Cu and 0.27%Mo, heat treated under different conditions of isothermal transformation to obtain different austenite volume fractions. The test material was then subjected to metallographic examinations, X-ray diffraction (XRD analysis, an analysis using the author's genuine programme of artificial neural networks, image analysis and magnetic measurements. The results were compared with each other indicating the possibility of a quantitative measurement of austenite and other phases present in cast iron. It was found that different methods of measurement are not fully consistent with each other but show similar results of the austenite content.

  4. Determination of the fatigue limit of an austempered ductile iron using thermal infrared imagry

    Science.gov (United States)

    Geraci, Alberto L.; La Rosa, Guido; Risitano, Antonino; Grech, Maurice

    1995-12-01

    Previous work by the authors showed that the endurance limit of specimens, or mechanical components, can be predicted using thermal infrared imagery. The new technique enables the determination of the fatigue strength limit in a comparatively short period of time (few thousands cycles), and using very few specimens (theoretically only 1). The present work applies this technique to rotating-bending test specimens of austempered ductile iron, an alloy whose fatigue limit is, due to the high scatter dispersion of the data points and the long testing period required, generally difficult to determine by the traditional technique. This material exhibited higher fatigue strength than the familiar nodular cast iron. This was confirmed by the results derived from the traditional Wohler test and the new technique, and supported by the data gathered from literature.

  5. Un-lubricated sliding wear performance of unalloyed austempered ductile iron under high contact stresses

    Energy Technology Data Exchange (ETDEWEB)

    Zimba, J.; Samandi, M.; Yu, D.; Chandra, T.; Navara, E.; Simbi, D.J

    2004-08-15

    The dry sliding wear behaviour of unalloyed austempered ductile iron (ADI) was studied in a reciprocating tribotester using contact loads in the range 40-140 N. The results obtained show that austempering in the temperature range 325-375 deg. C significantly improves the tribological properties of the unalloyed spheroidal graphite iron. The friction coefficient was reduced by a factor of ten (10) with the wear resistance increasing by several orders of magnitude. The improvement in wear performance was attributed to: the lubricity inherent the graphite nodules, the increase in initial hardness brought about by the ausferrite structure, and the work hardening of the surface as retained austenite is transformed to martensite by plastic deformation, and in the process reducing considerably the sensitivity of the specific wear rate to loading. Optical, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) results pertaining to the wear tracks suggest that two main wear mechanisms are responsible for material removal in the unlubricated sliding wear of ADI, namely, plastic yielding and oxidation, with the latter producing hard oxide particles that act as abrasives. Massive plastic yielding followed by delamination and sometimes oxidation accounts for material loss in the much softer as cast ductile spheroidal graphite iron.

  6. Manufacture of Toothed Elements in Nanoausferritic Ductile Iron

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2014-10-01

    Full Text Available The technology currently used for the fabrication of toothed wheels, gear couplings and chain drums involves the induction hardening process or hardening and tempering after carburising. All these processes take a long time and cause adverse changes in the dimensions and surface quality of products, requiring post-treatment machining to remove the resulting cavities. The paper proposes the implementation of gear elements made of ductile iron with nanoausferritic matrix obtained by a new appropriate heat treatment process. The new material offers good performance characteristics and nearly no need for the application of other technological processes commonly used in the manufacture of gears.

  7. Strain Induced Martensitic Transformation in Austempered Ductile Iron (ADI)

    Science.gov (United States)

    Li, X. H.; Saal, P.; Gan, W. M.; Landesberger, M.; Hoelzel, M.; Hofmann, M.

    2016-09-01

    The strain induced martensitic transformation in austempered ductile iron (ADI) has been investigated using high resolution neutron diffraction on samples compressed ex-situ to different plastic strains. In addition bulk texture measurements using neutron diffraction have been performed to calculate the orientation distribution of ferrite and austenite phases for different strain levels. Combing the detailed texture information with neutron diffraction pattern proved to be essential for quantitative phase analysis and extraction of martensite phase fractions. The martensite content induced by strain in ADI depends on austempering temperature and degree of deformation.

  8. The bainite reaction kinetics in austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Taran, Yu.N.; Uzlov, K.I.; Kutsov, A.Yu. [State Metall. Acad., Dnepropetrovsk (Ukraine). Phys. Metall. Dept.

    1997-11-01

    Bainitic reaction kinetics in ductile iron contained according to Ukrainian standard (weight%) 3.60-3.80 carbon, 2.60-2.80 Si, {proportional_to}0.12 Mn, {proportional_to}0.60 Cu and additionally alloyed by Mo (0.15-0.20) has been studied. It was found that the overall transformation kinetics becomes slower as transformation temperature increase. This is because more intensive redistribution of carbon into austenite at higher temperatures. Two austenites with different carbon content have been fixed and kinetics of their lattices parameters has been studied. (orig.). 6 refs.

  9. Effect of low temperatures on charpy impact toughness of austempered ductile irons

    Science.gov (United States)

    Riabov, Mikhail V.; Lerner, Yury S.; Fahmy, Mohammed F.

    2002-10-01

    Impact properties of standard American Society for Testing Materials (ASTM) grades of austempered ductile iron (ADI) were evaluated at subzero temperatures in unnotched and V-notched conditions and compared with ferritic and pearlitic grades of ductile irons (DIs). It was determined that there is a decrease in impact toughness for all ADI grades when there is a decrease in content of retained austenite and a decrease in test temperature, from room temperature (RT) to -60 °C. However, the difference in impact toughness values was not so noticeable for low retained austenite containing grade 5 ADI at both room and subzero temperatures as it was for ADI grade 1. Furthermore, the difference in impact toughness values of V-notched specimens of ADI grades 1 and 5 tested at -40 °C was minimal. The impact behaviors of ADI grade 5 and ferritic DI were found to be more stable than those of ADI grades 1, 2, 3, and 4 and pearlitic DI when the testing temperature was decreased. The impact toughness of ferritic DI was higher than that of ADI grades 1 and 2 at both -40 °C and -60 °C. The impact properties of ADI grades 4 and 5 were found to be higher than that of pearlitic DI at both -40 °C and -60 °C. The scanning electron microscopy (SEM) study of fracture surfaces revealed mixed ductile and quasicleavage rupture morphology types in all ADI samples tested at both -40 °C and -60 °C. With decreasing content of retained austenite and ductility, the number of quasicleavage facets increased from ADI grade 1-5. It was also found that fracture morphology of ADI did not experience significant changes when the testing temperature decreased. Evaluation of the bending angle was used to support impact-testing data. Designers and users of ADI castings may use the data developed in this research as a reference.

  10. Carburizer Effect on Cast Iron Solidification

    Science.gov (United States)

    Janerka, Krzysztof; Kondracki, Marcin; Jezierski, Jan; Szajnar, Jan; Stawarz, Marcin

    2014-06-01

    This paper presents the effect of carburizing materials on cast iron solidification and crystallization. The studies consisted of cast iron preparation from steel scrap and different carburizers. For a comparison, pig iron was exclusively used in a solid charge. Crystallization analysis revealed the influence of the carburizer material on the crystallization curves as well as differences in the solidification paths of cast iron prepared with the use of different charge materials. The carburizers' influence on undercooling during the eutectic crystallization process was analyzed. The lowest undercooling rate was recorded for the melt with pig iron, then for synthetic graphite, natural graphite, anthracite, and petroleum coke (the highest undercooling rate). So a hypothesis was formulated that eutectic cells are created most effectively with the presence of carbon from pig iron (the highest nucleation potential), and then for the graphite materials (crystallographic similarity with the carbon precipitation in the cast iron). The most difficult eutectic crystallization is for anthracite and petroleum coke (higher undercooling is necessary). This knowledge can be crucial when the foundry plant is going to change the solid charge composition replacing the pig iron by steel scrap and the recarburization process.

  11. DEVELOPMENTS IN THE FIELD OF STEEL AND CAST IRON

    Directory of Open Access Journals (Sweden)

    E. B. Ten

    2013-01-01

    Full Text Available The article describes the use of a number of promising casting technologies applied to produce the castings of steel and cast iron with special properties. Such as, technology of centrifugal casting of large-size workpieces made of steel, forecasting method composition of slag in the smelting of high-manganese steels, method of complex modifying chromium cast irons, analysis of properties of perspective high-alloy aluminium cast iron.

  12. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  13. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  14. Neutron Diffraction Studies of Intercritically Austempered Ductile Irons

    Energy Technology Data Exchange (ETDEWEB)

    Druschitz, Alan [University of Alabama, Birmingham; Aristizabal, Ricardo [University of Alabama, Birmingham; Druschitz, Edward [University of Alabama, Birmingham; Hubbard, Camden R [ORNL; Watkins, Thomas R [ORNL

    2011-01-01

    Neutron diffraction is a powerful tool that can be used to identify the phases present and to measure the spacing of the atomic planes in a material. Thus, the residual stresses can be determined within a component and/or the phases present. New intercritically austempered irons rely on the unique properties of the austenite phase present in their microstructures. If these materials are to see widespread use, methods to verify the quality (behavior consistency) of these materials and to provide guidance for further optimization will be needed. Neutron diffraction studies were performed at the second generation neutron residual stress facility (NRSF2) at the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory on a variety of intercritically austempered irons. For similar materials, such as TRIP steels, the strengthening mechanism involves the transformation of metastable austenite to martensite during deformation. For the intercritically austempered ductile irons two different deformation/strengthening mechanisms, phase transformation and slip, dependent upon the iron chemistry, were observed. Lattice strain and phase fraction data as a function of applied stress are presented.

  15. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang

    2009-01-01

    @@ Grey Iron(Ⅲ) 2.5 Crystallization of the LTF during final stage of eutectic solidification of grey iron In the final stage of eutectic solidification, eutectic cells grow gradually into large sizes; the liquid iron between the cells enters the last stage of solidification. At this time, the region of the remaining liquid iron is called last to freeze volume, LTF in short, as shown in Fig.2-39.

  16. Wear behavior of an austempered ductile iron containing Mo-Ni-Cu

    Energy Technology Data Exchange (ETDEWEB)

    Yazdani, S.; Rahimi, M.A. [Faculty of Materials Engineering, Sahand Univ. of Technology, Tabriz (Iran)

    2005-07-01

    The aim of the this investigation is to study the influence of Ni on tribiological behavior of an austempered ductile iron (ADI) containing Mo, Ni and Cu. Ductile irons with chemical composition Fe-3.56%C-2.67%Si -0.25%Mo-0.5%Cu and Ni contents of 0.8 and 1.5% were cast into standard Y-blocks. Wear test samples were machined off from the bottom section of blocks. Austenitizing heat treatment was carried out at 870 C temperature followed by austempering at 270, 320, and 370 C for 5-1140 minutes. The wear test was carried out by using block-on-ring test machine. Sliding dry wear behavior was studied under applied loads of 50, 100 and 150 N. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Wear mechanism is described as being due to subsurface fatigue, with cracks nucleated at plastically, deformed graphite interfaces. The wear controlling mechanism is the crack growth when wear shows a dependence on applied load and austempering temperature. (orig.)

  17. Influence of matrix structure on the fatigue properties of an alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Toktas, Guelcan [Department of Mechanical Engineering, Balikesir University, 10145 Balikesir (Turkey)], E-mail: gzeytin@balikesir.edu.tr; Toktas, Alaaddin; Tayanc, Mustafa [Department of Mechanical Engineering, Balikesir University, 10145 Balikesir (Turkey)

    2008-07-01

    Rotary bending fatigue tests were conducted on ductile iron containing 1.25 wt% nickel, 1.03 wt% copper and 0.18 wt% molybdenum with various matrix structures. Several heat treatments were applied to obtain ferritic, pearlitic/ferritic, pearlitic, tempered martensitic, lower and upper ausferritic structures in the matrix of a pearlitic as-cast alloyed ductile iron. The tensile properties (ultimate tensile strength, 0.2% yield strength and percent elongation), the hardness and the microstructures of the matrixes were also investigated in addition to fatigue properties. Fractured surfaces of the fatigue specimens were examined by the scanning electron microscope. The results showed that the lowest hardness, tensile and fatigue properties were obtained for the ferritic structure and the values of these properties seemed to increase with rising pearlite content in the matrix. While the lower ausferritic structure had the highest fatigue strength, the upper ausferritic one showed low fatigue and tensile properties due to the formation of the second reaction during the austempering process.

  18. Microstructure and mechanical properties of CuNiMo austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Erić Olivera

    2004-01-01

    Full Text Available Microstructure and mechanical properties of Cu, Ni and Mo alloyed cast ductile iron have been investigated after austempering. Samples were austenitised at 860oC for 1h and then austempered at 320oC and 400oC in the interval from 0,5 to 5h. The X-ray diffraction technique and the light microscopy were utilized to investigate the bainitic transformation, while tensile and impact tests were performed for characterization of mechanical properties. By austempering at 320oC in the range between 2 and 5h, a microstructure typical for austempered ductile iron was produced, i.e. a mixture of free bainitic ferrite and highly carbon enriched retained austenite. The characteristic of the whole range of austempering at 400oC is the appearance of martensitic structure. The maximum impact energy (133 J coincides with the maximum value of volume fraction of retained austenite that was obtained after 2,5h of austempering at 320oC. The appearance of martensite during austempering at 400oC is the main cause for much lower tensile properties than at 320oC.

  19. The Performance Evalution of Ceramic And Carbide Cutting Tools In Machining of Austemepered Ductile Irons

    Directory of Open Access Journals (Sweden)

    Yahya IŞIK

    2014-12-01

    Full Text Available The aim of this research is to compare TiN (PVD coated Al2O3+Ti[C,N] mixed alumina-based (KY4400 ceramic and CVD coated carbide TiC+AI2O3+TiN (ISO P25 cutting tools in turning austempered ductile irons. Ductile cast iron samples were austenitized at 927°C and subsequently austempered for 1 hour at 400°C. The hardness of the workpiece material was measured and found to be 43.5 HRC. In the present work a series of tests were conducted in order to evaluate the tool performances by adopting tool life. In all experiments cutting forces, flank wear and surface roughness values were measured throughout the tool life. No cutting fluid was used during the turning operations. Study of the tool life and failure modes shows that tool life was determined by the flank wear and surface roughness generated on the workpiece. The main conclusion is that tool life of ceramic insert was longer than the coated carbide insert although much higher cutting speeds were used. 

  20. Solution strengthened ferritic ductile iron ISO 1083/JS/500-10 provides superior consistent properties in hydraulic rotators

    Institute of Scientific and Technical Information of China (English)

    Dr.Richard Larker

    2009-01-01

    Consistent mechanical and machining properties are essential in many applications where ductile irons offer the most cost-effective way to produce structural parts. In the production of hydraulic rotators, dimensional tolerances are typically 20 μm to obtain designated performance.For castings where intermediate strength and ductility is required, it is common knowledge that conventional ferritic-pearlitic ductile irons such as ISO 1083/500-7 show large hardness variations. These are mainly caused by the notoriously varying pearlite content, both at different locations within a part and between parts in the same or different batches. Cooling rate variations due to different wall thickness and position in the molding box, as well as varying amounts of pearlite-stabilizing elements, all contribute to detrimental hardness variations.The obvious remedy is to avoid pearlite formation, and instead obtain the necessary mechanical properties by solution strengthening of the ferritic matrix by increasing silicon content to 3.7wt% -3.8wt%. The Swedish development in this field 1998 resulted in a national standardization as SS 140725, followed in 2004 by ISO 1083/ JS/500-10.Indexator AB decided 2005 to specify JS/500-10 for all new ductile iron parts and to convert all existing parts. Improvements include reduction by 75% in hardness variations and increase by 30% in cutting tool life, combined with consistently better mechanical properties.

  1. Electron microstructure and mechanical properties of silicon and aluminum ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Sidjanin, L. (Univ. of Novi Sad (Yugoslavia). Dept. of Production Engineering); Smallman, R.E.; Young, J.M. (Univ. of Birmingham (United Kingdom). School of Metallurgy and Materials)

    1994-09-01

    Samples of unalloyed silicon and aluminum spheroidal graphite cast iron have been studied in the austempered condition. Austempering times of up to 3 h at 400 C for Al SG and 1 h at 350 C for Si SG gives a typical ADI microstructure consisting of carbide-free bainitic ferrite and stable, high carbon enriched, retained austenite. This has an attractive combination of elongation and strength. For longer austempering times transition carbides are precipitated in the bainitic ferrite, [eta]-carbide in the upper bainitic range, i.e. 400 C for Al SG and 350 C for Si SG, and [epsilon]-carbide in the lower bainite range. Increasing amounts of transition carbide reduce the ductility and produce a mixed mode of fracture. For longer austempering times [chi]-carbide is precipitated at the ferrite/austenite boundaries leading to a more brittle fracture mode.

  2. Anti-friction Coating for Drilling of Green Austempered Ductile Iron (ADI) grade

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.; Mkaddem, A.

    2011-05-01

    In this paper the anti-friction performance of two types of coating, post-coated coating and PVD-TiAlN coating were investigated when drilling green austempered ductile iron (ADI) grade. The green ADI grade is produced by a new processing technology known as continuous casting-heat treatment process. The effect of coatings on tool wear and surface finish of the holes when drilling using coolant were reported. Results showed that the tool with post-coated coating has higher anti-friction properties as compared to PVD-TiAlN coating in terms of tool wear and surface roughness. Results also showed that there is a formation of preventive aluminum oxide layer during machining for both types of coating.

  3. Effect of heat treatment on the thermal expansion coefficient of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Tadayon saidi, M. [Dept. Metallurgy-Karaj Azad Univ.-Karaj (Iran); Baghersaie, N. [Tehran Center, Control Dept., Eng. Research Inst., Ministry of Jihad Agriculture (Iran); Varahram, N. [RAZI Metallurgical Research Inst.-Tehran (Iran)

    2005-07-01

    Austempered ductile iron provide a unique combination of strength and toughness coupled with excellent design flexibility for automotive application as compared to forged or cast steels. Some material properties such as thermal expansion coefficient and its influence in final machining tolerance is a matter of discussion in the automotive industry. In this study the effect of heart treatment cycle on the microstructure and thermal expansion of ADI was investigated. Samples were austempered at 275 C and 375 C for one hour and then dilatometric test carried out in the temperature range of 50 C to 350 C, then the result was compared with the thermal expansion coefficient of forged steel. Microstructure and mechanical investigations were used to the assurance of these results. The results indicate that replacing of forged steel with ADI due to lower cost production and reduction in weight is possible if the correct tolerance were selected. (orig.)

  4. Dry sliding wear of Ni alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    E. Akbarzadeh Chiniforush

    2016-09-01

    Full Text Available Measurements of dry sliding wear are presented for ductile irons with composition Fe-3.56C-2.67Si-0.25Mo-0.5Cu and Ni contents of 0.8 and 1.5 in wt.% with applied loads of 50, 100 and 150 N for austempering temperatures of 270, 320, and 370 °C after austenitizing at 870 °C for 120 min. The mechanical property measurements show that the grades of the ASTM 897M: 1990 Standard can be satisfied for the selected austempering conditions. The results show that wear resistance is independent of austempering temperature with an applied load of 50 N, but there is a strong dependence at higher austempering temperatures with applied loads of 100 and 150 N. Observations indicate that wear is due to subsurface fatigue with cracks nucleated at deformed graphite nodules.

  5. Tensile properties of austempered ductile iron under thermomechanical treatment

    Science.gov (United States)

    Achary, J.

    2000-02-01

    A new processing method was investigated for improving the strength and elongation of austempered ductile iron (ADI) by grain refinement of parent austenite using thermomechanical treatment. The material was deformed at the austenitization temperature by single and multipass rolling before the austempering treatment. The effects of the amount of deformation, austenitization temperature, austempering temperatures, reaustenitization, and secondary deformation on the tensile properties were studied. The properties obtained using the method were compared with those of the ASTM standards. The effect of deformation on the graphite shape was also studied. Tensile strength/yield strength/elongation values were found to increase with increasing austenite deformation up to 40% and then to start decreasing. Tensile strength/yield strength and elongation values of 1700 MPa/1300 MPa/5% and 1350 MPa/920 MPa/15% can be achieved with this method in the ranges of variables studied.

  6. Tensile properties of austempered ductile iron under thermomechanical treatment

    Energy Technology Data Exchange (ETDEWEB)

    Achary, J.

    2000-02-01

    A new processing method was investigated for improving the strength and elongation of austempered ductile iron (ADI) by grain refinement of parent austenite using thermomechanical treatment. The material was deformed at the austenitization temperature by single and multipass rolling before the austempering treatment. The effects of the amount of deformation, austenitization temperature, austempering temperatures, reaustenitization, and secondary deformation on the tensile properties were studied. The properties obtained using the method were compared with those of the ASTM standards. The effect of deformation on the graphite shape was also studied. Tensile strength/yield strength/elongation values were found to increase with increasing austenite deformation up to 40% and then to start decreasing. Tensile strength/yield strength and elongation values of 1,700 MPa/1,300 MPa/5% and 1,350 MPa/920 MPa/15% can be achieved with this method in the ranges of variables studied.

  7. Kinetics of the Bainite Transformation in Austempered Ductile Iron ADI

    Directory of Open Access Journals (Sweden)

    Ławrynowicz Z.

    2016-06-01

    Full Text Available The aim of the present research is to check an analytical model of the kinetics of bainite transformation that will enable the producers of ADI to optimise the microstructure and mechanical properties and minimise the expensive and extensive experimental trials. A combination of thermodynamics and kinetic theory was used successfully to estimate the evolution of bainite as a function of temperature, time, chemical composition and austenite grain size and predict the processing window in austempered ductile iron using a bainite transformation model developed previously for high silicon steels. The results of the present research show that the bainitic model developed for high silicon steels is applicable for calculations of the processing window for ADI.

  8. Bending Fatigue Strength of Austempered Ductile Iron Spur Gears

    Science.gov (United States)

    Yamanaka, Masashi; Tamura, Ryo; Inoue, Katsumi; Narita, Yukihito

    This paper deals with an experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears. The module is 2.5 and the number of teeth is 26 in the test gears. The material of the test gears corresponds to Japan Industrial Standard (JIS) FCAD1100-15. Some gears are processed by one of two types of fine particle bombarding (FPB). The surface roughness is slightly increased by FPB. The obtained strengths are 623 MPa for the as-austempered gears, and 1011 and 1085 MPa for the gears after FPB. The strength is expressed by the fillet stress level, which is calculated by FEM. The strength of a gear with the same dimensions made of carburized SCr420H alloy steel is 1205 MPa, and the strength of the ADI gear is approximately half that of the carburized steel gear. The FPB process has a significant effect on the ADI gear, improving its strength by 62-74%.

  9. Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

    Directory of Open Access Journals (Sweden)

    M. Janjić

    2016-07-01

    Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

  10. Methodology of Fault Diagnosis in Ductile Iron Melting Process

    Directory of Open Access Journals (Sweden)

    Perzyk M.

    2016-12-01

    Full Text Available Statistical Process Control (SPC based on the Shewhart’s type control charts, is widely used in contemporary manufacturing industry, including many foundries. The main steps include process monitoring, detection the out-of-control signals, identification and removal of their causes. Finding the root causes of the process faults is often a difficult task and can be supported by various tools, including data-driven mathematical models. In the present paper a novel approach to statistical control of ductile iron melting process is proposed. It is aimed at development of methodologies suitable for effective finding the causes of the out-of-control signals in the process outputs, defined as ultimate tensile strength (Rm and elongation (A5, based mainly on chemical composition of the alloy. The methodologies are tested and presented using several real foundry data sets. First, correlations between standard abnormal output patterns (i.e. out-of-control signals and corresponding inputs patterns are found, basing on the detection of similar patterns and similar shapes of the run charts of the chemical elements contents. It was found that in a significant number of cases there was no clear indication of the correlation, which can be attributed either to the complex, simultaneous action of several chemical elements or to the causes related to other process variables, including melting, inoculation, spheroidization and pouring parameters as well as the human errors. A conception of the methodology based on simulation of the process using advanced input - output regression modelling is presented. The preliminary tests have showed that it can be a useful tool in the process control and is worth further development. The results obtained in the present study may not only be applied to the ductile iron process but they can be also utilized in statistical quality control of a wide range of different discrete processes.

  11. Relationship between cooling rate and microsegregation in bottom-chilled directionally solidified ductile irons

    Directory of Open Access Journals (Sweden)

    Chang W.S.

    2013-01-01

    Full Text Available This study explores the relationship between cooling rate and microsegregation of directionally solidified ductile iron. The unidirectional heat transfer system used in this research is made up of a copper mold kept chilled by circulating water and embedded in the bottom of Furan sand mold. Thermocouples are connected to the computer measuring system to record the cooling curves of the castings at a distance of 0, 30, 60 and 90 mm from the chilled copper mold surface. Alloys including Mn, Cr, Cu, Ni and Ti were added to the specimens. Electron microprobe analysis (EPMA was employed to examine distribution of elements between the dendrite arms and nodular graphite. Results show that unidirectional heat transfer affects directly the solidification mode and microstructure of the casting. The cooling curves reveal that local solidification time increases with increasing distance from the chilled copper mold surface. Different solidification rates with corresponding microstructure and element segregation were observed in the same unidirectionally solidified casting. Local solidification time was closely related to element segregation. The effective segregation coefficient (Keff calculated using the Scheil equation was found to vary, according to the stage of solidification. The actual segregation characteristics of complex alloys generally follow the Scheil equation.

  12. INVESTIGATION ON HOT DUCTILITY AND STRENGTH OF CONTINUOUS CASTING SLAB FOR AH32 STEEL

    Institute of Scientific and Technical Information of China (English)

    G.Y. Li; X.F. Li; L.G. Ao

    2006-01-01

    By means of Gleeble-1500 testing machine, the simulation of continuous casting process for AH32 steel was carried out and hot ductility and strength were determined. The cracking sensitivity was studied under the different temperatures and strain rates. The Precipitations of AlN at different temperatures and the fractures of high-temperature tensile samples were observed by using TEM (transmission electron microscope) and SEM (scanning electron microscope). The factors affecting the brittle temperature zone were discussed.

  13. 46 CFR 153.239 - Use of cast iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK... Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet...

  14. The effect of segregation on the austemper transformation and toughness of ductile irons

    Science.gov (United States)

    Lin, B. Y.; Chen, E. T.; Lei, T. S.

    1998-06-01

    The effect of segregation of alloying elements on the phase transformation of ductile iron during austempering was investigated. Four heats, each containing 0.4%Mn, 1% Cu, 1.5% Ni, or 0.4% Mo (wt%) separately, were melted; then three different sizes of casting bars (3,15, and 75 mm diameter) were poured from each heat. The distribution and the degree of segregation of certain elements were quantitatively analyzed using an electron microprobe. A personal computer (PC)-controlled heat treating system was used to measure electrical resistivity, and the information on resistivity variations was used to analyze the effect of segregation on phase transformations during austempering. Also, Charpy impact and Rockwell hardness tests were performed to determine the effect of segregation on properties. Results of the electron microprobe analysis showed that the degree of segregation of alloy elements increases with an increase in diameter of the casting bars (i.e., an increase of solidification time of castings). The degree of segregation of alloy elements, represented by segregation ratio (SR) (the maximum concentration of element in cell divided by the minimum concentration of element in cell), varied linearly with the casting modulus (M) (volume of casting divided by surface area of casting). Regarding the segregating tendency among alloy elements, positive segregating elements Mn and Mo showed more segregation than the negative segregating elements Si, Cu, and Ni. In addition, segregation of Mo was more significant than Mn, and that for Cu was greater than Ni and Si. Between the time of finishing the first stage and beginning the second stage of bainite reaction in ductile irons, there is a significant “processing window,” At;, for austempering to obtain optimum mechanical properties. From the electrical resistivity data, it was observed that the austempering temperature plays a major role in the processing window. There was a narrow window at 400 ‡C but a larger

  15. Graphite formation in cast iron, phase 2

    Science.gov (United States)

    Stefanescu, D. M.; Fiske, M. R.

    1985-01-01

    Several types of cast irons are directionally solidified aboard the KC-135 aircraft. Also, control samples are run on Earth for comparison. Some of these samples are unusable because of various mechanical problems; the analysis and the interpretation of results on the samples that are run successfully is discussed.

  16. Cast Iron With High Carbon Content

    Science.gov (United States)

    Curreri, P. A.; Hendrix, J. C.; Stefanescu, D. M.

    1986-01-01

    Method proposed for solidifying high-carbon cast iron without carbon particles segregating at upper surface. Solidification carried out in low gravity, for example on airplane flying free-fall parabolic trajectory. Many different microstructures obtained by proposed technique, and percentage by weight of carbon retained in melt much higher than at present.

  17. The effect of manganese on the onset of the stage 2 reaction in an austempered ductile iron matrix

    Energy Technology Data Exchange (ETDEWEB)

    Hagen, K. N.

    1990-02-01

    Austempered ductile irons (ADIs) possess a unique combination of toughness and ductility plus high strength which make them attractive alternatives to other metal castings. ADIs can have tensile strengths up to 230 ksi with a 1% elongation and high hardness for wear resistant applications, or tensile strengths of approximately 150 ksi and elongations of 14% where a large amount of ductility is required. Austempering is a two step process: complete transformation to the austenite ({gamma}) phase; and a quench and hold in the temperature range of 270--420{degree}C for some time followed by cooling to room temperature. This quench must be sufficiently rapid to avoid formation of pearlite or ferrite if the best mechanical properties are to be obtained. This thesis presents the results of a number of experiments aimed at determining the effect of Mn on the length of the Stage 1 reaction. (austenite decomposes into bainitie ferrite and high carbon austenite). A basic knowledge of the effects of Mn will yield a more complete understanding of the austempering process for the normal case and also when microsegregation is present. The onset time for Stage 2 (high carbon austenite decomposes into bainitic ferrite plus carbides) in ductile irons is a critical parameter because of the associated degradation of the mechanical properties which result from carbide formation.

  18. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    By Zhou Jiyang; Professor

    2011-01-01

    5.5 Eutectic crystallisation of white iron When undercooled below the eutectic line ECF in the Fe-C phase diagram,liquid iron will start eutectic transformation (crystallization):eutectic liquid → cementite + austenite.Eutectic crystallisation is an important stage during the crystallization of white iron.At this stage,the nucleation and growth of eutectic cells (consisting of carbide or cementite + austenite) occur.The carbide in eutectic cells (or eutectic carbide) is the main hard and brittle phase structure which has an important effect on the properties of white iron.If there is no primary carbide in the structure,the effect of eutectic carbide is more prominent.5.5.1 Thermodynamics and kinetics of eutectic crystallisationWhether a eutectic melt follows the meta-stable system to crystallise as carbide + austenite,or follows the stable system to crystallise as graphite + austenite eutectic,is dependent on the nucleation and growth of the two high carbon phases (carbide and graphite),namely,on thermodynamic and kinetic conditions.Figure 5-23 shows the comparison of thermodynamic driving forces of the two eutectics.The two lines in the lower section of the figure represent the free energy of the two eutectics respectively and GL is the free energy of the undercooled iron melt.It is easy to see that the iron melt has the highest free energy and the graphiteaustenite has the lowest free energy;so,following a stable system,the thermodynamic condition favours the crystallisation of graphite-austenite eutectic from the iron melt.

  19. Manufacturing of thin walled near net shape iron castings

    DEFF Research Database (Denmark)

    Larsen, Per Leif

    2003-01-01

    The demand for near net shape thin walled iron castings is growing. This has several reasons, the main one is the need for lowering the fuel consumption of cars; the easiest way to do that is to lower the weight of the cars. The best way to do this was for a period of time believed...... to be substituting iron casings with aluminum castings. Substituting iron castings with aluminum castings is not as easy as first believed, and hence the substitution is very slow. This combined with the lack of fully exploiting the potential in iron castings, makes research in iron castings interesting. The 60.......000.000 cars produced world wide each year consumes enormous amounts of cast parts ! The aim of the project is to develop the green sand molding method on DISAMATIC to be able to deal with the new demands for thin walled near net shape castings in iron....

  20. Influence of cooling conditions and amount of retained austenite on the fracture of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    VYACHESLAV GORYANY

    2008-01-01

    Full Text Available SEM Analysis of fracture surfaces from tensile test specimens of thick-walled, austempered ductile irons (diameter 160 mm shows different fracture behavior depending on the austenite retained in the matrix. The results show ductile fractures only in areas containing retained austenite sections. In section areas without or with a very low content of retained austenite, only brittle fracture without any plastic deformation occurs. The content of retained austenite determines the amount of ductile fracture in the microstructure.

  1. Green-sand casting process improvement of high silicon molybdenum ductile iron connector%高硅钼球铁连接件的潮模砂铸造工艺改进

    Institute of Scientific and Technical Information of China (English)

    赵黎甲

    2016-01-01

    分析了铸件产生缩松、砂孔等铸造缺陷的原因,通过结合生产实际的经验,制定了该类零件铸造工艺的优化改进措施。实施证明,铸件的缩松、砂孔缺陷得到消除,提高了该类铸件的合格率和出品率,降低了生产成本,有极高的经济效益,并可广泛使用。%Analysis are conducted on the root causes of casting defects such as shrinkage porosity and sand inclusion and measures are worked out to improve and optimize the casting process for the part based on the actual production experience. Through implementation it proves that defects of shrinkage porosity and sand inclusion are eliminated and conformity and yield rate of the castings have been improved, and cost has been reduced as well. The method has been approved to have high economic beneift and can be widely used.

  2. Effect of Holding Time in the (α + γ) Temperature Range on Toughness of Specially Austempered Ductile Iron

    Science.gov (United States)

    Kobayashi, Toshiro; Yamada, Shinya

    1996-07-01

    Austempered ductile iron (ADI) finds wide application in the industry because of its high strength and toughness. The QB' process has been developed to produce a fine microstructure with high fracture toughness in ADI. This process involves reaustenitizing a prequenched ductile iron in the (α + γ) temperature range followed by an isothermal treatment in the bainitic transformation tem-perature range. In the present work, the effect of holding time in the (α + γ) temperature range on the structure and un-notched toughness of ADI has been studied. Prior to the austempering treatment, the as-cast ductile iron was heat treated to obtain martensitic, ferritic, and pearlitic matrix structures. In the case of prequenched material (martensitic matrix), the un-notched impact toughness increased as a function of holding time in the (α + γ) temperature range. The reaustenitization heat treatment also resulted in the precipitation of fine carbide particles, identified as (Fe,Cr,Mn)3C. It was shown that the increase in holding time in the (α + γ) temperature range leads to a reduction in the number of carbide particles. In the case of a ferritic prior structure, a long duration hold in the (α + γ) temperature range resulted in the coarsening of the structure with a marginal increase in the tough-ness. In the case of a pearlitic prior structure, the toughness increased with holding time. This was attributed to the decomposition of the relatively stable carbide around the eutectic cell boundary with longer holding times.

  3. Effect of holding time in the ({alpha} + {gamma}) temperature range on toughness of specially austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, T.; Yamada, S. [Toyohashi Univ. of Technology (Japan). Dept. of Production Systems Engineering

    1996-07-01

    Austempered ductile iron (ADI) finds wide application in the industry because of its high strength and toughness. The QB{prime} process has been developed to produce a fine microstructure with high fracture toughness in ADI. This process involves reaustenitizing a prequenched ductile iron in the ({alpha} + {gamma}) temperature range followed by an isothermal treatment in the bainitic transformation temperature range. In the present work, the effect of holding time in the ({alpha} + {gamma}) temperature range on the structure and un-notched toughness of ADI has been studied. Prior to the austempering treatment, the as-cast ductile iron was heat treated to obtain martensitic, ferritic, and pearlitic matrix structures. In the case of prequenched material (martensitic matrix), the un-notched impact toughness increased as a function of holding time in the ({alpha} + {gamma}) temperature range. The reaustenitization heat treatment also resulted in the precipitation of fine carbide particles, identified as (Fe,Cr,Mn){sub 3}C. It was shown that the increase in holding time in the ({alpha} + {gamma}) temperature range leads to a reduction in the number of carbide particles. In the case of a ferritic prior structure, a long duration hold in the ({alpha} + {gamma}) temperature range resulted in the coarsening of the structure with a marginal increase in the toughness. In the case of a pearlitic prior structure, the toughness increased with holding time. This was attributed to the decomposition of the relatively stable carbide around the eutectic cell boundary with longer holding times.

  4. Influence of austenization temperature on the erosion behavior of austempered ductile irons

    Institute of Scientific and Technical Information of China (English)

    L.C.Chang; I.C.Hsui; L.H.Chen; S.T.Lui

    2008-01-01

    The erosion behavior of austempered ductile irons austenized at different temperatures was studied. The results indicate that the erosion rate well correlates with the mechanical properties. At high impact angles, increasing ductility and mechanical energy density results in decreasing erosion rate, whereas increasing hardness reduces the erosion rate at low impact angles.

  5. Development of Vacuum Lost Foam-Investment Shell Mould Composite Casting Process Used for Ductile Iron Pipes Production%球铁管件真空消失模壳型复合铸造工艺的研究

    Institute of Scientific and Technical Information of China (English)

    符坚; 龙枚青; 符寒光

    2012-01-01

    The advantages and disadvantages of the vacuum lost foam fasting process and the investment casting process were compared- By combining two processes flexibly,a composite process consisted of vacuum lost foam process plus investment shell mould process and useable for large scale production of high property pipe castings was developed. An introduction was given to the determ illation of the rigidity of the lost foam pattern, dimensions choice of the gating system, establishment of the shell mould making process flow, the choice and preparation of the raw materials of shell mould,as well as the sodium silicate shell mould making process (low. The test result showed: (a )When using above process for the pipes production,the operation procedure was easy and the easting quality was stable with the casting pass rate higher than 98.5% ; (b )This process needs only making 4 layers of mould shells,much less than that of the normal investment casting process which needs making 8 and even more layers of mould shells.and therefore,the productivity was enhanced,both the. production cost and the labors cost were reduced.%比较了真空消失模铸造和熔模铸造两种工艺的优缺点,将两种工艺的优点有机结合,开发了适应大量生产高性能出口管件的真空消失模壳型复合铸造工艺.介绍了消失模铸造模型刚度的确定、浇注系统尺寸的选择,壳型工艺流程的制订、壳型涂料的原材料选用和配制、以及水玻璃壳型制造流程.试验结果显示:(1)用此工艺生产的管件,工序简单且铸件质最稳定,铸件合格率达到98.5%以上;(2)此工艺只要制4层壳,相比普通蜡模精密铸造制壳要8层以上,提高了生产效率,降低了生产成本和人力资源成本.

  6. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  7. Simulation of Fluid and Inclusions Dynamics during Filtration Operations of Ductile Iron Melts Using Foam Filters

    Science.gov (United States)

    Dávila-Maldonado, O.; Adams, A.; Oliveira, L.; Alquist, B.; Morales, R. D.

    2008-12-01

    The use of ceramic foam filters in ductile iron foundries to reduce the number of inclusions that reach the casting has been widely accepted. However, the exact mechanisms contributing to foam filter effectiveness are not yet known; this limits the ability to maximize filter performance and inclusion reduction. The objective of this work is to qualify and quantify the effects of the foam filter structure on inclusion retention. This has been accomplished through the development of a three-dimensional (3-D) mathematical model, based on physical water modeling and mathematical simulations. It was found that the casting rate and inclusion density play minor roles in the capture ratio, while inclusion size is the most influent variable. One mechanism for capturing inclusions involves the direct impact of an inclusion on the web wall and its adhesion after crossing over the liquid film. Two additional mechanisms involve the entrainment of inclusions by buoyancy-lift forces into low-velocity fields and the ulterior adhesion through buoyancy effects. The second mechanism is the entrainment of inclusions into microrecirculating flows; the inclusions remain in these flows for times that exceed the mold filling time. The latter mechanism has limited intensity for inclusions approximately 30 to 100 μm in size. In order to enhance the effects of this mechanism in this range of sizes, the vorticity magnitude in the microfree shear flows in the filter’s pores must be increased, through changes in the structure geometry of this device.

  8. Kinetic Study of the Austempering Reactions in Ductile Irons

    Science.gov (United States)

    Pérez, M. J.; Cisneros, M. M.; Almanza, E.; Haro, S.

    2012-11-01

    Kinetics of the reaction that occur during the austempering heat treatment in unalloyed and alloyed ductile irons with 1Cu-0.25Mo, 1Ni-0.25Mo, and 0.7Cu-1Ni-0.25Mo, was studied. The austenitization and austempering cycles were achieved by isothermal dilatometry in cylindrical samples of 2 mm in diameter and 12 mm in length. The specimens were austenitized at 870 °C for 120 min, followed by isothermal holding for 300 min at temperatures between 270 and 420 °C. Kinetic parameters such as the order of reaction " n" and the rate of reaction " k" were calculated using the Johnson-Mehl equation while the empirical activation energy was calculated by means of the Arrhenius equation. It was found that the values of " k" decreased with the addition of Cu, Ni, and Mo as well as with the reduction of the isothermal temperature. The activation energy changes with the austempering temperature, in the range 30,348-58,250 J/mol when the heat treatment was carried out between 370 and 420 °C and 10,336-26,683 J/mol when the temperature varied from 270 to 350 °C. The microstructures in samples austempered at 370 and 315 °C were observed by transmission electron microscopy. No carbides precipitation was observed on samples heat treated at 370 °C for less than 120 min, while at 315 °C carbides of hexagonal structure ɛ(Fe2.4C) were found from the beginning of the transformation. The smallest value of activation energy and a slower kinetic transformation seem to be related with the presence of a carbide phase. Additionally, the time results obtained for transformation fractions of 0.05 and 0.95 by the dilatometry analysis were used to build the temperature-time-transformation diagrams for the irons.

  9. Fundamental Research on Hobbing of Austempered Ductile Iron Gear

    Science.gov (United States)

    Matsuoka, Hironori; Tsuda, Yoshihiro; Ono, Hajime

    In this study, the influence of graphite particles (number of graphite particles) in austempered ductile iron (ADI) on tool wear and finished surface roughness was investigated, using TiN and (Al, Ti)N coated high-speed steel cutting tools in hobbing. The experiments were performed using a fly tool of the same geometry as that of one blade of a hob, at the cutting speed of 47m/min in dry cutting. As a consequence, the following points were clarified: (1) ADI having an average number of 284 graphite particles per 1mm2 (the average diameter of 28.0µm) showed a good machinability without causing tool failure. The tool life was improved when using the (Al, Ti)N coated tool, and the finished surface roughness Ry was 3.5µm at the end of cutting. (2) It was suggested that the adhesion of deposited metal on the rake face influences the tool failure which occurred when cutting ADI. (3) The interrelation between the center wear and the surface roughness was recognized.

  10. Development of Cast Iron in China in the Past Sixty Years%六十年来我国铸铁材料的发展

    Institute of Scientific and Technical Information of China (English)

    张伯明

    2012-01-01

    我国是铸造生产大国,2010年铸件年产量已近4 000万吨,连续11年位居世界首位.铸造新材料,新技术不断得到推广和应用,铸件质量逐渐提高,我国的铸造业正在向铸造强国挺进.本文简要论述了铸铁材料的发展历程、现状以及未来发展趋势.详细介绍了我国在灰铸铁、球墨铸铁、等温淬火球墨铸铁(ADI)、蠕墨铸铁、可锻铸铁以及特种性能铸铁方面的发展及应用情况,并指出了未来的发展方向.%With the promotion and application of new foundry materials and technologies, the castings' quality has been improved gradually. This paper presents the development history, status and tendency of cast iron. Hie development and application of cast iron in China, including gray cast iron, ductile iron, austempered ductile iron, vermicular cast iron, malleable cast iron, as well as cast irons with special performance, were introduced in detail, and the development direction of cast irons was pointed out.

  11. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    Science.gov (United States)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  12. Fracture analysis of chilled cast iron camshaft

    OpenAIRE

    Li Ping; Li Fengjun; Cai Anke

    2009-01-01

    The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citro雗 Company in France was also simultaneously analyzed to compare the difference ...

  13. Optimum design of cast iron finned radiator

    Institute of Scientific and Technical Information of China (English)

    赵立华; 张泓森; 董重成

    2003-01-01

    The height, thickness and spacing of fins have an impact on the thermal characteristics of a radiator.The calculation of heat output and metal thermal intensity for cast iron finned radiator are given by using heat transfer formula of vertical plate and parallel fins. Each factor having effect on the metal thermal intensity of a radiator is analyzed and the optimum structure parameters of a radiator are given in order to maximize metal thermal intensity.

  14. Effect of alloying elements on austempered ductile iron (ADI) properties and its process: Review

    OpenAIRE

    Amir Sadighzadeh Benam

    2015-01-01

    Austempered ductile iron (ADI) parts have a unique combination of high strength and toughness with excellent design flexibility and low cost. These excellent properties are directly related to its microstructure called "ausferrite" that is the result of austempering heat treatment applied to ductile irons. Alloying elements increase ADI austemperability and change speeds of austempering reactions. Thus, they can affect ADI resultant microstructure and mechanical properties. In this paper, the...

  15. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    OpenAIRE

    2008-01-01

    The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  16. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  17. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  18. Modification during heat treatment and application service of austempered ductile iron parts. ADI buhin no netsushori oyobi shiyochu no henkei

    Energy Technology Data Exchange (ETDEWEB)

    Shiokawa, T. (Subiyama Co. Ltd., Tokyo (Japan))

    1991-12-25

    Austempered ductile iron (ADI) has a very high mechanical strength, and excellent tenacity and ductility, but has also problems of dimensional changes in ADI parts. This paper describes dimensional changes in ADI parts, and further discusses points requiring cautions on dimensions when using ADI parts. To reduce dimensional changes before and after a heat treatment of an ADI, a use of ferrite is desirable as a texture before the heat treatment. Or otherwise the dimensional change due to heat treatment may be reflected initially on the dimensions before the heat treatment as an effective means of reducing the change. As an ADI varies its dimension-related thermal stability according to its chemical composition and the heat treatment method, parts that need the stability require a consideration to use a low Ni content and extend the austempering time. Since the ADI parts have different thermal expansion coefficient from the conventional ductile cast irons, parts subjected to a temperature rise should be used with considerations given to the thermal expansion difference with the mating parts. 4 refs., 4 figs., 3 tabs.

  19. THE WEAR RESISTANCE INCREASE OF CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    V. M. Ilyushenko

    2016-01-01

    Full Text Available The article presents the results of the tests on the wear resistance of chromium cast irons of different compositions obtained in sand forms. It has been shown that increase of the wear resistance and mechanical properties of the cast iron is possible to obtain using the casting in metal molds. A further increase in wear resistance of parts produced in metal molds is possible by changing the technological parameters of casting and alloying by titanium.

  20. Effect of austempering process on microstructure and wear behavior of ductile iron containing Mn-Ni-Cu-Mo

    Science.gov (United States)

    PourAsiabi, HaMiD; Saghafian, Hasan; Pourasiabi, Hamed

    2013-01-01

    In this work, the effects of austempering time and temperature on the microstructure and sliding wear behavior of a Mn-Ni-Cu-Mo alloyed ductile iron were investigated. Ductile iron samples with the desired chemical composition were cast according to ASTM A897M-1990 Y-block. Wear test samples austenitized at 900 °C for 90 min, were austempered at 260, 290 and 320 °C for 30, 60, 90 and 120 min. The wear tests on samples were conducted by Block-on-Ring testing machine according to ASTM G77-98 standard, at the applied load of 75N and the displacement speed of 3.27 m/s. The results showed that the sample austempered at 260 °C for 90 min exhibited the maximum relative wear resistance in comparison with the as-cast sample. The X-ray diffraction patterns of wear debris and the SEM observations of worn surfaces and crosssection of worn surfaces together with wear debris showed that delamination associated with oxidation is the dominant wear mechanism in the samples.

  1. Replacement of a defective ductile iron gas pipeline with d 500 PE 100 pipes; Austausch einer defekten GGG-Gasleitung durch PE 100-Rohre d 500

    Energy Technology Data Exchange (ETDEWEB)

    Eckert, Robert [FRIATEC Aktiengesellschaft, Mannheim (Germany)

    2010-05-15

    A 600 m long ductile cast-iron pipeline has been renewed safely, reliably and in record time in the center of the spa town of Bad Pyrmont. Following decades of positive experience, the local municipal utility placed its faith in PE 100 pipe material and resistance welding - a time-saving method of joining PE pipes which is also cost-efficient for large dimensions. (orig.)

  2. RESEARCH AND APPLICATION OF AS-CAST WEAR RESISTANCE HIGH CHROMIUM CAST IRON

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as-cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as-cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as-cast austenite, and makes it unstable and liable to be transformed into martensite. The as-cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.

  3. Costs Analysis of Iron Casts Manufacturing

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2012-04-01

    Full Text Available The article presents the issues of costs analysis of iron casts manufacturing using automated foundry lines. Particular attention was paid to departmental costs, conversion costs and costs of in-plant transport. After the Pareto analysis had been carried out, it was possible to set the model area of the process and focus on improving activities related to finishing of a chosen group of casts. In order to eliminate losses, the activities realised in this domain were divided into activities with added value, activities with partially added value and activities without added value. To streamline the production flow, it was proposed to change the location of workstations related to grinding, control and machining of casts. Within the process of constant improvement of manufacturing processes, the aspect of work ergonomics at a workstation was taken into account. As a result of the undertaken actions, some activities without added value were eliminated, efficiency was increased and prime costs of manufacturing casts with regard to finishing treatment were lowered.

  4. Wear resistance of nodular cast iron with carbides

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2011-07-01

    Full Text Available In this paper results of abrasive and adhesive wear resistance of selected grades of nodular cast iron with carbides are presented. It was demonstrated, that the maximum wear resistance has got nodular cast iron with the microstructure of upper bainite, lower bainite and carbides. This cast iron with hardened steel and sulfonitrided steel is the most advantageous friction pair during adhesive wear testing. It was found, that the least advantageous friction pair is pearlitic nodular cast iron with carbides and normalized steel.

  5. Microstructures and Mechanical Properties of a Wear-Resistant Alloyed Ductile Iron Austempered at Various Temperatures

    Science.gov (United States)

    Cui, Junjun; Chen, Liqing

    2015-08-01

    To further improve the mechanical performance of a new type of alloyed bainitic wear-resistant ductile iron, the effects of the various austempering temperatures have been investigated on microstructure and mechanical behaviors of alloyed ductile iron Fe-3.50C-1.95Si-3.58Ni-0.71Cu-0.92Mo-0.65Cr-0.36Mn (in weight percent). This alloyed ductile iron were firstly austenitized at 1123 K (850 °C) for 1 hour and then austempered in a salt bath at 548 K, 573 K, and 598 K (275 °C, 300 °C, and 325 °C) for 2 hours according to time-temperature-transformation diagram calculated by JMatPro software. The microstructures of austempered wear-resistant ductile irons consist of matrix of dark needle-like ferrite plus bright etching austenite and some amount of martensite and some dispersed graphite nodules. With increasing the austempering temperature, the amount of ferrite decreases in austempered ductile iron, while the amount of austenite and carbon content of austenite increases. There is a gradual decrease in hardness and increase in compressive strength with increasing austempering temperature. The increased austenite content and coarsened austenite and ferrite can lead to a hardness decrease as austempering temperature is increased. The increased compressive strength can be attributed to a decreased amount of martensitic transformation. The alloyed ductile iron behaves rather well wear resistance when the austempering is carried out at 598 K (325 °C) for 2 hours. Under the condition of wear test by dry sand/rubber wheel, the wear mechanisms of austempered ductile irons are both micro-cutting and plastic deformation.

  6. New progress of the manufacturing technology of ductile iron%球墨铸铁生产技术的新进展

    Institute of Scientific and Technical Information of China (English)

    曾艺成; 李克锐; 张忠仇

    2014-01-01

    The ductile iron production technology of China has made great progress in recent years . That includes that high purity pig iron , raw and auxiliary materials supply is guaranteed , modulariza-tion and inoculation process is improved .there is an new kind of excellent ductile iron that has no u-niform standard , such as silicon reinforced high strength ferrite ductile iron , ferrite ductile iron with high strength and high toughness at low temperature , high strength and high plasticity austenitic duc-tile iron and high Ni austenitic ductile Iron , and specialization of ductile iron castings production , and quality consistency and stability are improved .Now China Is in a critical period from a big country to a stronger with a basic production condition of high quality ductile iron .At the same time , the paper points out the existing problems and future development direction .%我国球墨铸铁生产技术近年来取得较大进展,包括高纯生铁在内的原辅材料商品化供应有了保障;球化、孕育处理工艺有较大改进;国内外出现了各种目前标准中没有的性能优异的新一代新牌号球铁,如硅强化高强度铁素体球铁、高强度高冲击韧性低温铁素体球铁、高强度高塑性珠光体球铁以及高镍奥氏体球铁;球铁件生产专业化程度、质量稳定性和一致性正在不断提高。我国球铁行业已具备生产高端球铁件基本条件,正处于由大变强关键时期。同时指出了存在问题和今后发展方向。

  7. Influence of Shot Peening on Abrasion Wear in Real Conditions of Ni-Cu-Ausferritic Ductile Iron

    Directory of Open Access Journals (Sweden)

    Wieczorek A. N.

    2016-12-01

    Full Text Available The paper presents results of the wear tests of chain wheels made of austempered ductile iron with various content of residual austenite. The aim of this study was to demonstrate the impact of the dynamic surface treatment (shot peening on wear properties of surface layers of the chain wheels tested that were subjected to the action of quartz abrasive. Apart from determining the value of the abrasive wear, examinations of the magnetic phase content in the microstructure were carried out and plots of hardness of the surface layer as a function of the distance from the surface and microstructure of the materials were prepared. Based on the results, the following was found: an increase in the abrasive wear and a reduction in the hardness of the surface layer of chain wheels subjected to shot peening, as well as reduction of susceptibility to negative action of the shot for cast irons with the structure of upper ausferrite.

  8. 77 FR 17119 - Pipeline Safety: Cast Iron Pipe (Supplementary Advisory Bulletin)

    Science.gov (United States)

    2012-03-23

    ... Pipeline and Hazardous Materials Safety Administration Pipeline Safety: Cast Iron Pipe (Supplementary... operators of natural gas cast iron distribution pipelines and state pipeline safety representatives. Recent deadly explosions in Philadelphia and Allentown, Pennsylvania involving cast iron pipelines installed...

  9. Evaluation of Zinc-Coated Ductile Iron Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Shipilov, Sergei A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    Oak Ridge National Laboratory (ORNL) received $1m in funding from the U.S. Bureau of Reclamation in order to evaluate the performance of zinc-coated ductile iron pipe (DIP) in highly- and severely-corrosive soils. The project started in May 2016 and a final report will be issued March 31, 2017. The project is being led by the Corrosion Science and Technology Group in the Materials Science and Technology Division at ORNL. This interim report is based on the work performed by an ORNL multidisciplinary team in the last two months. The project has been broken down into four tasks. The first task is to characterize commercially available DIP. Specimens from the three major U.S. DIP manufacturers were purchased for this study via third party vendors and are being characterized. The second task is to evaluate available data on DIP corrosion in soils. The largest data set was collected by the National Bureau of Standards (now NIST) from 1910-1952 and included 95 different kinds of soil at 128 sites across the country. Because of the large amount of data and limited agreement on what defines “corrosive” soil, staff from the Computational Sciences and Engineering Division have been consulted and are currently analyzing the data using existing algorithms to look for trends between the corrosion rates and the various soil characteristics such as resistivity and pH. The third task is to develop a long-term test plan to evaluate DIP and the fourth task is to develop an accelerated test procedure to reduce the time required to evaluate soil corrosion by 1-2 orders of magnitude. By developing a better understanding of what makes a soil corrosive, including the chemical and physical properties, it may be possible to model the long-term behavior of DIP. A full report on the work will be submitted by the March 2017 deadline. It appears that a sustained, multi-year effort in this area would be of great benefit to the Bureau of Reclamation, to the DIP industry and to the country

  10. Recent Development of Iron Casting Production Techniques%铸铁生产技术新拓展

    Institute of Scientific and Technical Information of China (English)

    章舟; 徐永明; 邓宏运

    2011-01-01

    Synthesis cast iron, ductile iron, ADI ductile iron and CGI have different requirement on raw materials and melting process. Resin sand, EPS system, V process and permanent mold with sand have their own techniques. With carefully and alternate thinking, based on different requirements, the casting type and molding process can be extended and transferred.%合成铸铁、球墨铸铁、ADI球铁及蠕墨铸铁对炉料和熔炼工艺要求各不相同;树脂砂、消失模(实型铸造)、V法及金属型覆砂等造型工艺各有特点。只要改变思路,掌握工艺特点,可以进行品种转换及拓展。

  11. Colour Metallography of Cast Iron Chapter 2 Introduction (Ⅰ)

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ Grey iron is type of cast iron with grey color fracture and carbon precipitated as flake graphite.According to its chemical compostion in Fe-C phase diagram,grey iron is categorised into three types:hypoeutectic,eutecitic,hypereutecitic irons are hypoeutecic compostion.

  12. Effect of Austempering on Plastic Behavior of Some Austempered Ductile Iron Alloys

    Science.gov (United States)

    Olofsson, Jakob; Larsson, Dan; Svensson, Ingvar L.

    2011-12-01

    A numerical description relating microstructure to elastic and plastic deformation behavior would make it possible to simulate the mechanical behavior of complex cast components with tailored material properties. Limited work and data, however, have been published regarding the connection between microstructure and plastic behavior of austempered ductile irons (ADIs). In the current work, the effects of austempering temperature and austempering time on the strength coefficient and the strain hardening exponent of the Hollomon equation were investigated for two ADI alloys. The results show that the plastic behavior is highly dependent on the combination of austempering temperature and austempering time. It was found that as the austempering temperature increases, both the strength coefficient and the strain hardening exponent initially decrease, but after reaching a minimum at the critical austempering temperature, they show a plateau or an increase. The effect of the austempering time on the plastic behavior depends on the austempering temperature. At low austempering temperatures, the strength coefficient and the strain hardening exponent decrease with increased austempering time, whereas at higher austempering temperatures, they show little time dependence. These relations are explained by the microstructural transformations that take place during the austempering heat treatment.

  13. Dependence of fracture toughness of austempered ductile iron on austempering temperature

    Energy Technology Data Exchange (ETDEWEB)

    Rao, P.P. [Karnatak Regional Engineering Coll. (India). Dept. of Metallurgical and Materials Engineering; Putatunda, S.K. [Wayne State Univ., Detroit, MI (United States)

    1998-12-01

    Ductile cast iron samples were austenitized at 927 C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 C, 288 C, 316 C, 343 C, 371 C, and 399 C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pct retained austenite containing more than 1.8 wt pct carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of K{sub IC}{sup 2} against {sigma}, (X{sub {gamma}}C{sub {gamma}}){sup 1/2} resulted in a straight line, as predicted by the model.

  14. Dependence of fracture toughness of austempered ductile iron on austempering temperature

    Science.gov (United States)

    Rao, P. Prasad; Putatunda, Susil K.

    1998-12-01

    Ductile cast iron samples were austenitized at 927 °C and subsequently austempered for 30 minutes, 1 hour, and 2 hours at 260 °C, 288 °C, 316 °C, 343 °C, 371 °C, and 399 °C. These were subjected to a plane strain fracture toughness test. Fracture toughness was found to initially increase with austempering temperature, reach a maximum, and then decrease with further rise in temperature. The results of the fracture toughness study and fractographic examination were correlated with microstructural features such as bainite morphology, the volume fraction of retained austenite, and its carbon content. It was found that fracture toughness was maximized when the microstructure consisted of lower bainite with about 30 vol pct retained austenite containing more than 1.8 wt pct carbon. A theoretical model was developed, which could explain the observed variation in fracture toughness with austempering temperature in terms of microstructural features such as the width of the ferrite blades and retained austenite content. A plot of K {/IC 2} against σ y ( X γ, C γ)1/2 resulted in a straight line, as predicted by the model.

  15. A visual approach to efficient analysis and quantification of ductile iron and reinforced sprayed concrete.

    Science.gov (United States)

    Fritz, Laura; Hadwiger, Markus; Geier, Georg; Pittino, Gerhard; Gröller, M Eduard

    2009-01-01

    This paper describes advanced volume visualization and quantification for applications in non-destructive testing (NDT), which results in novel and highly effective interactive workflows for NDT practitioners. We employ a visual approach to explore and quantify the features of interest, based on transfer functions in the parameter spaces of specific application scenarios. Examples are the orientations of fibres or the roundness of particles. The applicability and effectiveness of our approach is illustrated using two specific scenarios of high practical relevance. First, we discuss the analysis of Steel Fibre Reinforced Sprayed Concrete (SFRSpC). We investigate the orientations of the enclosed steel fibres and their distribution, depending on the concrete's application direction. This is a crucial step in assessing the material's behavior under mechanical stress, which is still in its infancy and therefore a hot topic in the building industry. The second application scenario is the designation of the microstructure of ductile cast irons with respect to the contained graphite. This corresponds to the requirements of the ISO standard 945-1, which deals with 2D metallographic samples. We illustrate how the necessary analysis steps can be carried out much more efficiently using our system for 3D volumes. Overall, we show that a visual approach with custom transfer functions in specific application domains offers significant benefits and has the potential of greatly improving and optimizing the workflows of domain scientists and engineers.

  16. Austempering transformation kinetics of austempered ductile iron obtained by Mössbauer Spectroscopy

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2008-10-01

    Full Text Available The composition of metallic matrix in ductile iron as-cast and after austempering at temperatures of 280, 330 and 380oC (ADI wasexamined. The study presents the results of these examinations obtained by Mössbauer spectroscopy. The specimens were taken from castrods of 60mm diameter. Using calculated values of the parameters of hyperfine interactions (isomeric shift IS, quadrupole splitting QS andhyperfine effective magnetic field H, isolated by deconvolution of the experimental spectrum, the constituents of the metallic matrix were identified in terms of both quantity and quality. The measured values as well as the data compiled in literature indicate that component Z1 (the, so called, Zeeman spectrum sextet is related with 57Fe atoms present in the structure of ferrite α1 (I stage of o→α1 + st transformation, component Z2 is typical of ferrite α2 (II stage of st→α2 + carbides transformation, while component Z3 has its origin in 57Fe atoms seated in the structure of carbides (Fe3C, Fe2C or Fe2,4C. On the other hand, by analysis of the parameters of hyperfine interactions describing the non-magnetic components (L and Q it has been proved that they are typical of austenite.

  17. Kinetic study of austenite formation during continuous heating of unalloyed ductile iron

    Institute of Scientific and Technical Information of China (English)

    Octavio Vzquez-Gmez; Jos Antonio Barrera-Godnez; Hctor Javier Vergara-Hernndez

    2015-01-01

    The austenite formation kinetics in unalloyed cast ductile iron was studied on the basis of dilatometry measurements, and Avrami’s equation was used to estimate the material’s kinetic parameters. A continuous heating transformation diagram was constructed us-ing heating rates in the range of 0.06 to 0.83°C⋅s−1. As the heating rate was augmented, the critical temperatures, c1A and Aα, as well as the intercritical range, which was evaluated as the difference between the critical temperatures, α c1Δ T =A −A , increased. At a low heating rate, the kinetics of austenite formation was slow as a consequence of the iron’s silicon content. The effect of heating rate on k and n, the kinetic parameters of Avrami’s equation, was also determined. Parameter n, which is associated with nucleation sites and growth geometry, de-creased with an increase in heating rate. In addition, parameter k increased with the increase of heating rate, suggesting that the nucleation and growth rates are carbon-and silicon-diffusion controlled during austenite formation under continuous heating.

  18. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Protecting cast-iron pipelines. 192.755 Section... NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Maintenance § 192.755 Protecting cast-iron pipelines. When an operator has knowledge that the support for a segment of a buried...

  19. Formation of microstructures in the spheroidal graphite cast iron

    Science.gov (United States)

    Wang, S.; Daloz, D.; Bruneseaux, F.; Lesoult, G.

    2012-01-01

    Pipeline systems for hydraulic networks are obtained via centrifugal casting of spheroidal graphite cast iron. The very high cooling rate that is achieved in the skin of the product can sometimes lead to carbide instead of graphite in cast iron. An experimental device has been built in the laboratory that allows reproducing the extreme thermal conditions encountered during formation of skin of centrifugally cast pipes. Liquid metal droplets fall on a cold substrate. Rapid directional solidification occurs. The temperature evolution of the lower surface of the droplet is recorded during the very first moment of the solidification (t cast state and the heat-treated state. They are compared to the centrifugally cast ones. A model of directional solidification of cast iron under a very large temperature gradient has been built. It allows explaining the transition from stable to metastable micro structure that was observed in the products and reproduced in the laboratory samples.

  20. Colour Metallography of Cast Iron - Chapter 1: Introduction (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  1. Effects of structure and defect on fatigue limit in high strength ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak; Kim, Min Gun [Kangwon National Univ., Chunchon (Korea, Republic of)

    2000-05-01

    In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits({sigma}{sub {omega}}) and the maximum defect size({radical}area{sub max}) was expressed as {sigma}{sub {omega}}{sup n} {center_dot} {radical}area{sub max}=C{sub 2}. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

  2. Tensile properties of copper alloyed austempered ductile iron: Effect of austempering parameters

    Science.gov (United States)

    Batra, U.; Ray, S.; Prabhakar, S. R.

    2004-10-01

    A ductile iron containing 0.6% copper as the main alloying element was austenitized at 850 °C for 120 min and was subsequently austempered for 60 min at austempering temperatures of 270, 330, and 380 °C. The samples were also austempered at 330 °C for austempering times of 30 150 min. The structural parameters for the austempered alloy austenite (X γ ), average carbon content (C γ ), the product X γ C γ , and the size of the bainitic ferrite needle (d α ) were determined using x-ray diffraction. The effect of austempering temperature and time has been studied with respect to tensile properties such as 0.2% proof stress, ultimate tensile strength (UTS), percentage of elongation, and quality index. These properties have been correlated with the structural parameters of the austempered ductile iron microstructure. Fracture studies have been carried out on the tensile fracture surfaces of the austempered ductile iron (ADI).

  3. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  4. The structure of abrasion-resisting castings made of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-01-01

    Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

  5. Nodule and carbide formation during solidification of ductile iron; Formacao de nodulos de grafita e carbonetos durante a solidificacao de lingotes cilindricos de ferro fundido

    Energy Technology Data Exchange (ETDEWEB)

    Amstalden, J.F.; Santos, R.G. dos [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica; Albertin, E. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)

    1995-12-31

    Correlation of the module count and eutectic carbide with cooling rate and isotherms evolution during solidification of ductile iron was analysed. A hypo eutectic cast iron was solidified under unidirectional and radial heat flow. Temperature variations in the metal during solidification were determined by a data acquisition system. Experimental results and a numerical method were applied to analyse the influence of cooling rate and isotherm evolution during solidification, on nodule count and carbide formation. The results showed that, under radial heat flow, the nodule count initially decrease from the surface but changes the behaviour increasing from half radius to center. This behavior is related to the isotherms evolution 15 refs., 12 figs.

  6. Optimizing hardenability of high chromium white cast iron

    Institute of Scientific and Technical Information of China (English)

    SU Ying-long; LI Dan; ZHANG Xue-kun

    2006-01-01

    The formulas proposed by J. Dodd and J. L. Parks for calculating the hardenability of high-Cr white cast iron under continuous cooling condition was recommended. For broader application, some supplements were made to the formula. Through tests on the half-cooling time of typical castings, the compositions of ideal alloys were precisely designed using the Dodd's formula. Hardness testing of heat-treated castings showed that the designed compositions were correct. The application of castings demonstrated excellent abrasion resistance.

  7. Fatigue Life Prediction of Ductile Iron Based on DE-SVM Algorithm

    Science.gov (United States)

    Yiqun, Ma; Xiaoping, Wang; lun, An

    the model, predicting fatigue life of ductile iron, based on SVM (Support Vector Machine, SVM) has been established. For it is easy to fall into local optimum during parameter optimization of SVM, DE (Differential Evolution algorithm, DE) algorithm was adopted to optimize to improve prediction precision. Fatigue life of ductile iron is predicted combining with concrete examples, and simulation experiment to optimize SVM is conducted adopting GA (Genetic Algorithm), ACO (Ant Colony Optimization) and POS (Partial Swarm Optimization). Results reveal that DE-SVM algorithm is of a better prediction performance.

  8. Development of thermal simulation system for heavy section ductile iron solidification

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ± 0.5 %. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5 % and 10 %, respectively.

  9. Effect of alloying elements on austempered ductile iron (ADI properties and its process: Review

    Directory of Open Access Journals (Sweden)

    Amir Sadighzadeh Benam

    2015-01-01

    Full Text Available Austempered ductile iron (ADI parts have a unique combination of high strength and toughness with excellent design flexibility and low cost. These excellent properties are directly related to its microstructure called "ausferrite" that is the result of austempering heat treatment applied to ductile irons. Alloying elements increase ADI austemperability and change speeds of austempering reactions. Thus, they can affect ADI resultant microstructure and mechanical properties. In this paper, the effects of alloying elements on ADI mechanical properties, microstructural changes, two-stage austempering reactions, processing windows, austemperability, and other aspects are reviewed.

  10. Ordered iron aluminide alloys having an improved room-temperature ductility and method thereof

    Science.gov (United States)

    Sikka, Vinod K.

    1992-01-01

    A process is disclosed for improving the room temperature ductility and strength of iron aluminide intermetallic alloys. The process involves thermomechanically working an iron aluminide alloy by means which produce an elongated grain structure. The worked alloy is then heated at a temperature in the range of about 650.degree. C. to about 800.degree. C. to produce a B2-type crystal structure. The alloy is rapidly cooled in a moisture free atmosphere to retain the B2-type crystal structure at room temperature, thus providing an alloy having improved room temperature ductility and strength.

  11. Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

    Science.gov (United States)

    The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

  12. The Influence of Saturation of Cast Iron Austenite with Carbon on the Ausferrite Transformation

    Directory of Open Access Journals (Sweden)

    T. Giętka

    2007-07-01

    Full Text Available Austenitizing during quench hardening of the ductile cast iron influences the content of carbon in austenite depending on the soaking heat. On the other hand, the saturation of austenite impacts its transformation in the ausferritizing process of a metal matrix and forming of microstructure. Ductile cast iron with the ferrite matrix was hardened with isothermal transformation in the range of ausferritizing in temperature tpi = 400 i 300 0C and the range of time τpi = 7,5 �� 240 min. Specimens were gradually austenitized. They were soaked in the nominal temperature tγ = 950 0C, then precooled to the temperature tγ’ = 850 and 800 0C. Microstructure was investigated, there were also defined the proportion of austenite in the matrix of the cast iron and the content of carbon in it and hardness and impact strength in unnotched specimens. It was stated, that the precooling temperature deciding on the content of carbon in austenite influences kinetics of the ausferritic transformation, the content of carbon in the γ phase and impact strength and, in a less degree, hardness. As a result of gradual austenitizing the cast iron after quench hardening, in some conditions of treatment, reached mechanical properties corresponding, according to the ASTM A 897 standard, with high grades of ADI. Chilling in the range of austenitizing in temperature 850 and 800 0C led to the decrease of carbon in austenite what influenced positively on the matrix microstructure and properties of the ADI. Investigations in this range will be continued.

  13. Identification of a cast iron alloy containing nonstrategic elements

    Science.gov (United States)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  14. Fracture analysis of chilled cast iron camshaft

    Directory of Open Access Journals (Sweden)

    Li Ping

    2009-05-01

    Full Text Available The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citro雗 Company in France was also simultaneously analyzed to compare the difference between them. The results showed that the fracture of the camshaft mainly results from white section in macrostructure and Ledeburite in microstructure; the crack in the fractured camshaft should be recognized to initiate at the boundary of coarser needle-like carbide and matrix, and then propagate through the transverse section. At the same time, the casting defects such as dendritic shrinkage, accumulated inclusion and initiated crack and abnormal external force might stimulate the fracture of camshaft as well. Based on failure analysis, some measures have been employed, and as a result, the fracture of home-made camshafts has been effectively prevented.

  15. Fracture analysis of chilled cast iron camshaft

    Institute of Scientific and Technical Information of China (English)

    Li Ping; Li Fengjun; Cai Anke; Wei Bokang

    2009-01-01

    The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citroen Company in France was also simultaneously analyzed to compare the difference between them. The results showed that the fracture of the camshaft mainly results from white section in macrostructure and Ledeburite in microstructure; the crack in the fractured camshaft should be recognized to initiate at the boundary of coarser needle-like carbide and matrix, and then propagate through the transverse section. At the same time, the casting defects such as dendritic shrinkage, accumulated inclusion and initiated crack and abnormal external force might stimulate the fracture of camshaft as well. Based on failure analysis, some measures have been employed, and as a result, the fracture of home-made camshafts has been effectively prevented.

  16. Materials processing threshold report: 2. Use of low gravity for cast iron process development

    Science.gov (United States)

    Frankhouser, W. L.

    1980-01-01

    Potential applications of a low gravity environment of interest to the commercial producers of cast iron were assessed to determine whether low gravity conditions offer potential opportunities to producers for improving cast iron properties and expanding the use of cast irons. The assessment is limited to the gray and nodular types of iron, however, the findings are applicable to all cast irons. The potential advantages accrued through low gravity experiments with cast irons are described.

  17. Optimization of the Chemical Composition of Cast Iron Used for Casting Ball Bearing Grinding Disks

    Institute of Scientific and Technical Information of China (English)

    Aurel Crisan; Sorin Ion; Munteanu; Ioan Ciobanu; Iulian Riposan

    2008-01-01

    The chemical composition of cast iron used for casting ball bearing machining disks was varied to optimize the properties such as castability, hardenability, and durability in ball machining. The cast iron characteristics were most strongly dependent on the Ni content and the carbon saturation degree, So. This paper describes the types of test specimens, the working conditions, and the experimental results. The in-crease of the degree of carbon saturation reduces the tendency to form shrinkholes in the castings. The de-crease in the Ni content negatively affects the final hardening treatment. A way to control solidification de-fects in cast iron, by reducing the Ni content, has been verified on cast disks.

  18. Identification of cast iron type with using of NDT methods

    Directory of Open Access Journals (Sweden)

    J. Belan

    2010-01-01

    Full Text Available The aim of this paper is to demonstrate the capability of ultrasonic techniques in the assessment of the structure and properties of cast irons, and also contribute to the database concerning the use of ultrasonic velocity and attenuation measurements for quality control. In the experiments, cast iron specimens with different graphite shape (lamellar, vermicular and nodular shape and different matrix composition were cast. Ultrasonic velocity measurements were carried out on the as-cast specimens with STARMANS DiO 562 – 2CH ultrasonic flaw detector. Then, the results of ultrasonic measurements were correlated with the microstructural investigations on the specimens.

  19. Interaction between alloying and hardening of cast iron surface

    Institute of Scientific and Technical Information of China (English)

    刘政军; 郝雪枫; 傅迎庆; 牟力军

    2002-01-01

    To improve wear resistance of surface will increase the service life of gray cast iron directly. This paper presents that gray cast iron surface coated with alloy powder is locally remelted by TIG arc to increase the wear resistance. The influences of arc current and scanning rate etc on surface properties are found. Under different conditions, the microstructure, hardness and wear resistance of remelted layer are analyzed and measured. The results indicate that the gray cast iron surface can be strengthened by TIG arc local remelting treatment. Especially, surface alloying hardening effect is best and surface properties are improved remarkably.

  20. CASTING OF DETAILS OF WEAR-RESISTANT CHROME CAST IRONS FOR CHROMIC MILLS IN COMBINED MOLDS AND CHILLS

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Relative wear resistance of chrome cast irons of eutectic composition is determined in laboratory and industry conditions. Complex alloyed eutectic cast iron with increased wear resistance and mechanical characteristics is developed.

  1. The effects of manganese phosphate coating wear resistance of chilled ductile iron camshafts

    Directory of Open Access Journals (Sweden)

    Tarık Gün

    2013-06-01

    Full Text Available The ductile iron camshafts are preferred due to high toughness and strength features in the automobile industry. Through the coolants used in the camshaft production high surface hardness is achieved. In this study, the wear resistance effects of ductile iron chill produced camshafts coated with manganese phosphate are researched. The camshaft surfaces produced as ductile iron chill are coated with manganese phosphate. The coating surfaces are observed with scanning electron microscope (SEM. The changes occurring on the cam profiles are measured with running the wear resistance of the manganese phosphate coating on the camshafts on the engine test rig with 30 minutes interval in 1000rpm. In order to compare the results of uncoated camshafts run on engines are checked against simultaneously. As result, the manganese phosphate coated cams were 2,8 times less worn up than the uncoated cams. The manganese phosphate coated ductile iron chill camshafts are less worn up according to uncoated camshafts because of the oil holding feature of manganese phosphate coating.

  2. FATIGUE PROPERTIES OF AUSTEMPERED DUCTILE IRON (ADI)IN WATER ENVIRONMENT

    Institute of Scientific and Technical Information of China (English)

    Q.Z.Cai; B.K.Wei; Y.Tanaka

    2004-01-01

    The acicular ferrite in austempered ductile iron(ADI)matrix around graphite was corroded preferentially in wet condition,promoting crack origination and propagation and resulting in the disappearance of ADI fatigue limit.ADI fatigue strength was gradually reduced with increasing the time of test and was reduced by 50% in wet condition at 107 cycles compared with the fatigue limit in dry condition.The fatigue strength variation of ferritic ductile iron in wet condition was similar to that of ADI.The ferritic ductile iron,however,has better corrosion resistance so that the fatigue strength was lowered only by 10% in wet condition at 107 cycles compared with the fatigue limit in dry condition.On the other hand,the fatigue limits of A DI and ferritic ductile iron were dropped by 32% and 25% in tap water dipping 480h/dry condition respectively compared with those in dry condition.The reduction of fatigue limit was attributed to corrosion pits formation correlated with stress concentration,resulting in origination and propagation of fatigue crack.

  3. High-strength cast irons used for manufacturing parts of vaz passenger cars

    Science.gov (United States)

    Kitaigora, N. I.

    1996-10-01

    Methods for solving problems arising in the production of high-strength cast iron with stable properties and structure are considered. Results of introduction of new grades of high-strength cast iron instead of malleable cast iron and camshaft cast iron in the Volzhskii Automobile Plant are described.

  4. Development of a Cast Iron Fatigue Properties Database for use with Modern Design Methods

    Energy Technology Data Exchange (ETDEWEB)

    DeLa' O, James, D.; Gundlach, Richard, B.; Tartaglia, John, M.

    2003-09-18

    A reliable and comprehensive database of design properties for cast iron is key to full and efficient utilization of this versatile family of high production-volume engineering materials. A database of strain-life fatigue properties and supporting data for a wide range of structural cast irons representing industry standard quality was developed in this program. The database primarily covers ASTM/SAE standard structural grades of ADI, CGI, ductile iron and gray iron as well as an austempered gray iron. Twenty-two carefully chosen materials provided by commercial foundries were tested and fifteen additional datasets were contributed by private industry. The test materials are principally distinguished on the basis of grade designation; most grades were tested in a 25 mm section size and in a single material condition common for the particular grade. Selected grades were tested in multiple sections-sizes and/or material conditions to delineate the properties associated with a range of materials for the given grade. The cyclic properties are presented in terms of the conventional strain-life formalism (e.g., SAE J1099). Additionally, cyclic properties for gray iron and CGI are presented in terms of the Downing Model, which was specifically developed to treat the unique stress-strain response associated with gray iron (and to a lesser extent with CGI). The test materials were fully characterized in terms of alloy composition, microstructure and monotonic properties. The CDROM database presents the data in various levels of detail including property summaries for each material, detailed data analyses for each specimen and raw monotonic and cyclic stress-strain data. The CDROM database has been published by the American Foundry Society (AFS) as an AFS Research Publication entitled ''Development of a Cast Iron Fatigue Properties Database for Use in Modern Design Methods'' (ISDN 0-87433-267-2).

  5. INCREASE OF EFFICIENCY OF MODIFIERS FOR GRAY CAST-IRON

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available It is established that for the purpose of increase of modifying efficiency of the melt from gray cast iron it is possible to use mechanically alloyed aluminum powder with superdispersed particles of aluminum and graphite oxide.

  6. Effect of tempering treatment on toughness of austempered ductile iron; Austemper kyujo kokuen chutetsu no jinsei ni oyobosu yakimodoshi no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Yamada, S.; Kobayashi, T. [Toyohashi University of Technology, Aichi (Japan)

    1994-07-25

    Austempered ductile iron (ADI) is increasing its application to high strength members as a cast iron material that has both high strength and ductility. In order to investigate the effect of internal strain generated during austempering treatment, the present study investigates the effect of tempering on its toughness, and performs metal structural discussions. The result may be summarized as follows: the cause to bring about change in toughness given by the tempering is mainly the increase or decrease in the ductility, and the optimal tempering condition was found 723K {times} 10 min in the present study; the tempering process of ADI consists of two stages, whereas in the first stage the dislocation of high density introduced by the austempering treatment is reduced mainly in the ferrite, and the toughness improves as a result of increased ductility; in the second stage, deposition of carbide (Fe3C) is developed in association with decomposition of the residual austenite, when the toughness decreases. 18 refs., 11 figs., 1 tab.

  7. Effect of Cu, Mo, Si on the content of retained austenite of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Mi, Y. [Zhejiang Univ., Hangzhou (China). Dept. of Materials Science and Engineering

    1995-05-01

    In this paper, the effects of Cu, Mo, Si contents on the volume fraction of retained austenite of austempered ductile iron (ADI) are analyzed exactly by X-ray diffraction, and the fracture modes of test samples with different volume fraction of retained austenite are investigated by SEM. It is shown that the retained austenite content increases with the content of copper, decreases with the content of molybdenum, and reaches the maximum with a certain content of silicon. When the retained austenite content decreases, the fracture modes of test samples change from ductile fracture to cleavage fracture.

  8. Laser surface treatment of grey cast iron for automotive applications

    NARCIS (Netherlands)

    Ocelik, V.; Tang, P.N.; de Boer, M.C.; de Oliveira, U.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The surface of pearlitic grey cast iron was treated using a 2 kW Nd:YAG laser beam with the final aim to improve its surface properties, mainly for automotive applications. Two kinds of laser surface treatments were experimentally applied. In the laser surface hardening approach the surface of cast

  9. Laser surface treatment of grey cast iron for automotive applications

    NARCIS (Netherlands)

    Ocelik, V.; Tang, P.N.; de Boer, M.C.; de Oliveira, U.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The surface of pearlitic grey cast iron was treated using a 2 kW Nd:YAG laser beam with the final aim to improve its surface properties, mainly for automotive applications. Two kinds of laser surface treatments were experimentally applied. In the laser surface hardening approach the surface of cast

  10. Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-10-01

    Full Text Available It has been proved that an addition of boron carbide and disintegrated steel scrap introduced as an inoculant to the chromium white cast iron changes the structure of castings. The said operation increases the number of crystallization nuclei for dendrites of the primary austenite. In this case, the iron particles act as substrates for the nucleation of primary austenite due to a similar crystallographic lattice. The more numerous are the dendrites of primary austenite and the structure more refined and the mechanical properties higher. Castings after B4C inoculation revealed a different structure of fine grained fracture. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  11. Effect of inoculating addition on machinability of gray cast iron

    Institute of Scientific and Technical Information of China (English)

    REN Fengzhang; LI Fengjun; LIU Weiming; MA Zhanhong; TIAN Baohong

    2009-01-01

    Gray cast irons were inoculated with FeSi75+RE and FeSi75+Sr inoculants. The changes of apex angle of the drills before and af-ter being used were used to evaluate machinability of gray cast irons. Effect of FeSi75+RE and FeSi75+Sr inoculants on mechanical proper-ties, machinability and sensibility of gray cast iron used in cylinder block were investigated. Experimental results showed that gray cast iron treated with 60%FeSi75+40% RE inoculants exhibited tensile strength consistently at about 295 MPa along with good hardness and im-proved metallurgical quality. While gray cast iron inoculated with 20%FeSi75+80% Sr inoculants exhibited the best machinability, the low-est cross-section sensibility and the least microhardness difference. The tool flank wear of the drill increased correspondingly with the in-crease of the microhardness difference of the matrix, indicating the great effect of homogeneity of the matrix on the machinability of gray cast iron.

  12. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    OpenAIRE

    2010-01-01

    The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace), casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process) in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power win...

  13. FORMATION OF WEAR-RESISTANT CHROMIUM CAST IRON CASTING INTO THE CHILL MOLD

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2013-01-01

    Full Text Available The analysis of thermal processes of formation of castings from wearproof chromic cast irons for replaceable details of centrifugal mills and crushers is carried out. Influence of protective and dividing coverings on intensity of heating of the chill mold is investigated.

  14. The Use of Nitriding to Enhance Wear Resistance of Cast Irons and 4140 Steel

    Science.gov (United States)

    Yang, Zaidao

    This research is focused on using nitriding to enhance the wear resistance of austempered ductile iron (ADI), ductile iron (DI), and gray iron (GI), and 4140 steel. Three gas nitriding processes, namely "Gas nitriding + nitrogen cooled down to 800°F (Blue)", "Gas nitriding + cooled down to 300°F (Gray)", and "Gas nitriding + oil quenched (Oil)" were used for the cast irons. Three salt bath nitriding processes, namely Isonite, QP (Quench, Polish) and QPQ (Quench, Polish, Quench) were used for the 4140 steel. This study was carried out through optical metallography, roughness measurements, microhardness, and SEM. The ball-on-disc wear tests were conducted under lubricated conditions. It was found that COF for all materials in all nitrided conditions was small (<0.045). The best wear performance was seen for ADI processed using the Gray and Oil gas nitriding processes. For the 4140 steel, The surface microhardness of the ISONITE specimen was around 1400HV. QP and QPQ processes produce a surface microhardness of 2000-2200HV, which suggests that they may show improved wear behaviour compared to ISONITE- treated steels.

  15. EFFICIENCY CHARACTERISTICS OF MICROALLOYED AND MODIFIED WHITE CAST IRONS

    Directory of Open Access Journals (Sweden)

    M. M. Jamshinskiy

    2013-01-01

    Full Text Available Influencing of chrome and manganese in the wide range of their concentrations on wear proof of white cast-irons for making of the poured details working in the conditions of intensive abrasive and hydroabrasive wear is studied. It is set that at optimum correlation of these elements cast-irons have high hardness, wearproof and satisfactory casting properties, allowing to make the poured details of different mass, geometry and overall sizes. Influence of processes of микролегирования and modification is explored on operating properties of the recommended Cr-Mn cast-iron 290Х19Г4 and expedience of the use of these processes is set at production of the wearproof foundings taking into account concrete external environments.

  16. 75 FR 23295 - Iron Construction Castings From Brazil, Canada, and China

    Science.gov (United States)

    2010-05-03

    ... castings from Brazil, the antidumping duty order on ``heavy'' iron construction castings from Canada, and the antidumping duty orders on iron construction castings from Brazil and China. SUMMARY: The... ``heavy'' iron construction castings from Brazil, the antidumping duty order on ``heavy''...

  17. 75 FR 70900 - Certain Iron Construction Castings From Brazil, Canada, and the People's Republic of China...

    Science.gov (United States)

    2010-11-19

    ... International Trade Administration Certain Iron Construction Castings From Brazil, Canada, and the People's... certain iron construction castings (``castings'') from Brazil, Canada, and the People's Republic of China... were the orders to be revoked. See Certain Iron Construction Castings From Brazil, Canada, and...

  18. SORTING CAPABILITIES OF CASTINGS FROM NODULAR AND GRAY IRON BY THE STRUCTURE BY THE RESULT OF THE MEASUREMENT OF THE MAGNETIC PARAMETERS AND THE SPEED OF SOUND

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirskiy

    2013-01-01

    Full Text Available The results of the analysis of the influence of changes in the structure of the metal substrate and form of graphite inclusions in cast iron on the magnetic coercive sensitive parameter and the speed of sound are given. The efficiency of shared use of the results of magnetic and ultrasonic measurements to control the shape of inclusions in ductile iron and pearlite content in its metal matrix is shown.

  19. Tribological Aspects of Cast Iron Investigated Via Fracture Toughness

    Directory of Open Access Journals (Sweden)

    C. Fragassa

    2016-03-01

    Full Text Available Linear-elastic plane-strain fracture toughness of metallic materials is a method which covers the determination of the strain fracture toughness (KIC of metallic materials by increasing-force test of fatigue precracked specimens. This method has been applied for investigating the fracture behaviour of cast iron. Two groups of cast alloys, Compacted Graphite Iron (CGI and Spheroidal Graphite Iron (SGI have been investigated. While SGI benefits of a wide scientific literature, CGI is a relatively unknown material despite of its large potentialities in industrial applications.

  20. Thermal Stability of Austempered Ductile Iron Evaluated in a Temperature Range of 20-300K

    Directory of Open Access Journals (Sweden)

    Dawid MYSZKA

    2016-05-01

    Full Text Available The aim of this article was to determine through changes in magnetic properties the stability of the austempered ductile iron (ADI microstructure during temperature changes in a range of 20 – 300 K. The measurements were taken in a vibrating sample magnetometer (VSM using Fe27Ni2TiMoAlNb austenitic stainless steel and four types of austempered ductile iron obtained under various heat treatment conditions. The plotted curves showing changes in the magnetisation degree as a function of temperature had a number of characteristic points illustrating changes taking place in the microstructure. For each of the materials examined, the martensite start temperature Ms and the temperature range within which the martensitic transformation takes place were identified.

  1. Effect of Graphite Nodule Diameter on Water Embrittlement of Austempered Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    CAI Qi-zhou; WEI Bo-kang; TANAKA Yuichi

    2005-01-01

    Effects of graphite nodule diameter on the water embrittlement of austempered ductile iron (ADI) is studied. The water embrittlement mechanism is discussed. Due to water adhesion, local embrittlement occurs on the surface of ADI specimen, resulting in early fracture and significant reduction in tensile strength and elongation. The water embrittlement is the cracking of stress induced martensite formed during tensile deformation caused by hydrogen diffusion decomposed from water and as a result tensile strength and elongation of ADI are remarkably reduced. The segregation of alloying elements in ductile iron is weakened with decreasing nodule diameter, reducing the residual austenite in grain boundaries, then decreasing the amount of stress induced martensite during tensile plastic deformation and finally restraining ADI water embrittlement.

  2. Multi-Response Optimization of Carbidic Austempered Ductile Iron Production Parameters using Taguchi Method

    Science.gov (United States)

    Dhanapal, P.; Mohamed Nazirudeen, S. S.; Chandrasekar, A.

    2012-04-01

    Carbide Austempered Ductile Iron (CADI) is the family of ductile iron containing wear resistance alloy carbides in the ausferrite matrix. This CADI is manufactured by selecting and characterizing the proper material composition through the melting route done. In an effort to arrive the optimal production parameters of multi responses, Taguchi method and Grey relational analysis have been applied. To analyze the effect of production parameters on the mechanical properties signal-to-noise ratio and Grey relational grade have been calculated based on the design of experiments. An analysis of variance was calculated to find the amount of contribution of factors on mechanical properties and their significance. The analytical results of Taguchi method were compared with the experimental values, and it shows that both are identical.

  3. Thermal Stability of Austempered Ductile Iron Evaluated in a Temperature Range of 20-300K

    Directory of Open Access Journals (Sweden)

    Dawid MYSZKA

    2016-05-01

    Full Text Available The aim of this article was to determine through changes in magnetic properties the stability of the austempered ductile iron (ADI microstructure during temperature changes in a range of 20 – 300 K. The measurements were taken in a vibrating sample magnetometer (VSM using Fe27Ni2TiMoAlNb austenitic stainless steel and four types of austempered ductile iron obtained under various heat treatment conditions. The plotted curves showing changes in the magnetisation degree as a function of temperature had a number of characteristic points illustrating changes taking place in the microstructure. For each of the materials examined, the martensite start temperature Ms and the temperature range within which the martensitic transformation takes place were identified.

  4. In-Situ Studies of Intercritically Austempered Ductile Iron Using Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Druschitz, Alan [University of Alabama, Birmingham; Aristizabal, Ricardo [University of Alabama, Birmingham; Druschitz, Edward [University of Alabama, Birmingham; Hubbard, Camden R [ORNL; Watkins, Thomas R [ORNL; Walker, Larry R [ORNL; Ostrander, M [Rex Heat Treat, Anniston, AL

    2012-01-01

    Intercritically austempered ductile irons hold promise for applications requiring fatigue durability, excellent castability, low production energy requirements, reduced greenhouse gas emissions and excellent machinability. In the present study, four different ductile iron alloys, containing manganese and nickel as the primary austenite-stabilizing elements, were heat treated to obtain different quantities of austenite in the final microstructure. This paper reports the microstructures and phases present in these alloys. Further, lattice strains and diffraction elastic constants in various crystallographic directions and the transformation characteristics of the austenite as a function of applied stress were determined using in-situ loading with neutron diffraction at the second generation Neutron Residual Stress Facility (NRSF2) at the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL).

  5. In Situ Studies of Intercritically Austempered Ductile Iron Using Neutron Diffraction

    Science.gov (United States)

    Druschitz, Alan P.; Aristizabal, Ricardo E.; Druschitz, Edward; Hubbard, C. R.; Watkins, Thomas R.; Walker, L.; Ostrander, Mel

    2012-05-01

    Intercritically austempered ductile irons hold promise for applications requiring fatigue durability, excellent castability, low production energy requirements, reduced greenhouse gas emissions, and excellent machinability. In the present study, four different ductile iron alloys, containing manganese and nickel as the primary austenite-stabilizing elements, were heat treated to obtain different quantities of austenite in the final microstructure. This article reports the microstructures and phases present in these alloys. Furthermore, lattice strains and diffraction elastic constants in various crystallographic directions and the transformation characteristics of the austenite were determined as a function of applied stress using in situ loading during neutron diffraction at the second generation Neutron Residual Stress Facility at the High Flux Isotope Reactor at Oak Ridge National Laboratory.

  6. Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The centrifugal casting of compound HSS/nodular cast iron roll collar was studied, and the factors affecting transition zone quality were analyzed. The pouring temperature and interval in pouring are the main factors affecting transition zone quality. By controlling process parameter and flux adding during casting, high quality roll collar was obtained. The cause, why in the casting of HSS part, segregation appears easily, was analyzed and the countermeasure eliminating segregation was put forward, the measure eliminating heat treatment crackling was also put forward.

  7. Effect of small additions of vanadium and niobium on structure and mechanical properties of ductile iron

    Directory of Open Access Journals (Sweden)

    Fraś E.

    2007-01-01

    Full Text Available Results of investigations of influence of small additions of vanadium (up to 0,15 % V and niobium (up to 0,04% Nb on structure of ductile iron is presented in this work. Effect of these additions on distribution of graphite nodule diameter, nodule count, fraction and carbide count have been determined. Investigations of effect of small additions of vanadium and niobium on mechanical properties taking into account tensile strength, yield strength and elongation have also been made.

  8. The effect of grain refinement on the room-temperature ductility of as-cast Fe{sub 3}Al-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S.; Andleigh, V.K.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    Fe{sub 3}Al-based alloys exhibit poor room-temperature ductility in the as-cast condition. In this study, the effect of grain refinement of the as-cast alloy on room-temperature ductility was investigated. Small melts of Fe-28 at. % Al-5 at. % Cr were inoculated with various alloying additions and cast into a 50- x 30- x 30-mm graphite mold. The resulting ingots were examined metallographically for evidence of grain refinement, and three-point bend tests were conducted on samples to assess the effect on room-temperature ductility. Ductility was assumed to correlate with the strain corresponding to the maximum stress obtained in the bend test. The results showed that titanium was extremely effective in grain refinement, although it severely embrittled the alloy in contents exceeding 1%. Boron additions strengthened the alloy significantly, while carbon additions reduced both the strength and ductility. The best ductility was found in an alloy containing titanium, boron, and carbon. In order to verify the results of the grain refinement study, vacuum-induction melts of selected compositions were prepared and cast into a larger 25- x 150- x 100-mm graphite mold. Tensile specimens were machined from the ingots, and specimens were tested at room temperature. The results of the tensile tests agreed with the results of the grain refinement study; in addition, the addition of molybdenum was found to significantly increase room-temperature tensile ductility over that of the base alloy.

  9. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  10. Development of acceptance criteria and damage tolerance analyzes of the ductile iron insert; Framtagning av acceptanskriterier samt skadetaalighetsanalyser av segjaernsinsatsen

    Energy Technology Data Exchange (ETDEWEB)

    Dillstroem, Peter; Alverlind, Lars; Andersson, Magnus (Inspecta Technology AB (Sweden))

    2010-01-15

    SKB intends to qualify a test system for detection and sizing of defects deemed to be relevant to the ductile iron insert. In support of this qualification, a damage tolerance analysis indicating the current qualification targets, given assumed damage and failure modes. This report describes the damage tolerance analyzes of different types of defects that are considered relevant of the ductile iron insert. The results are reported separately for each test area (zone) and type of insert (BWRs and PWRs)

  11. Effects of various austempering temperatures on fatigue properties in ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Salman, S. [Marmara University, Technical Education Faculty, Istanbul (Turkey); Findik, F. [Materials Technology Department, Technical Education Faculty, Sakarya University, Sakarya (Turkey)]. E-mail: findik@sakarya.edu.tr; Topuz, P. [Yildiz Technical University, Department of Metallurgy and Material, Istanbul (Turkey)

    2007-07-01

    Austempering is an isothermal heat treatment which when applied to ferrous materials, produces a structure that is stronger and tougher than comparable structures produced with conventional heat treatments. In this paper, ductile iron specimens were applied to various austempering temperatures and interpreted fatigue properties. In this test, Denison 7615 fatigue machine was used for doing double sided bending stresses. The iron was austenitized at 900 deg. C and then austempered at 235, 300 and 370 deg. C for 2 h within a salt bath to obtain various austempered microstructures. Also, the fatigue properties of the bainitic structures which occurred by austempering are examined by scanning electron microscope.

  12. Iron/Phosphorus Alloys for Continuous Casting

    Science.gov (United States)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  13. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2013-02-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  14. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2012-01-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  15. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    Science.gov (United States)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  16. Control of microstructure of cast irons Indefinite Chill Double Pour-ICDP

    Directory of Open Access Journals (Sweden)

    T.Válek

    2011-10-01

    Full Text Available ICDP cast irons designated for working layer of centrifugal cylinders of rolling mill must have precisely defined properties. The most closely observed parameters of the ICDP (Indefinite Child Double Pour cast irons are the following: the amount of graphite in a microstructure and hardness of base metal material. Secretion of graphite in cast iron with ledeburitic basic metal compound is a complex process that can be controlled and managed with the use of thermal analysis. On the basis of the evaluation of cooling curve parameters of cast iron there is performed metallurgical adjustment of meltage by adding elements supporting graphite end carbide formation into cast iron. The identified structural and mechanical properties of ICDP cast irons were correlated with recorded KO. Subsequently, a methodology for control of the metallurgical adjustment of cast iron before casting was proposed so as to ensure the desired microstructure and properties the ICDP cast iron.

  17. Property enhancement of cast iron used for nuclear casks

    Science.gov (United States)

    Behera, R. K.; Mahto, B. P.; Dubey, J. S.; Mishra, S. C.; Sen, S.

    2016-01-01

    Ductile iron (DI) is a preferred material for use in various structural, automotive, and engineering fields because of its excellent combination of strength, toughness, and ductility. In the current investigation, we elucidate the relationship between the morphological and mechanical properties of DI intended for use in safety applications in the nuclear industry. DI specimens with various alloying elements were subjected to annealing and austempering heat treatment processes. A faster cooling rate appeared to increase the nodule count in austempered specimens, compensating for their nodularity value and subsequently decreasing their ductility and impact strength. The ductility and impact energy values of annealed specimens increased with increasing ferrite area fraction and nodularity, whereas an increase in the amounts of Ni and Cr resulted in an increase of hardness via solid solution strengthening. Austempered specimens were observed to be stronger than annealed specimens and failed in a somewhat brittle manner characterized by a river pattern, whereas the ductile failure mode was characterized by the presence of dimples.

  18. Property enhancement of cast iron used for nuclear casks

    Institute of Scientific and Technical Information of China (English)

    RK Behera; BP Mahto; JS Dubey; SC Mishra; S Sen

    2016-01-01

    Ductile iron (DI) is a preferred material for use in various structural, automotive, and engineering fields because of its excellent combination of strength, toughness, and ductility. In the current investigation, we elucidate the relationship between the morphological and mechanical properties of DI intended for use in safety applications in the nuclear industry. DI specimens with various alloying elements were subjected to annealing and austempering heat treatment processes. A faster cooling rate appeared to increase the nodule count in austempered specimens, compensating for their nodularity value and subsequently decreasing their ductility and impact strength. The ductility and impact energy values of annealed specimens increased with increasing ferrite area fraction and nodularity, whereas an increase in the amounts of Ni and Cr resulted in an increase of hardness via solid solution strengthening. Austempered specimens were observed to be stronger than an-nealed specimens and failed in a somewhat brittle manner characterized by a river pattern, whereas the ductile failure mode was character-ized by the presence of dimples.

  19. Stereology of carbide phase in modified hypereutectic chromium cast iron

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2010-04-01

    Full Text Available In paper are presented results of studies of carbide phase stereology modified hypereutectic wear resistance chromium cast iron which contains carbon about 3,5% and chromium about 25%. Three substances were applied to the modification: boron carbide (B4C, ferroniobium (FeNb and mixture of ferroniobium and rare-earth (RE. The measurements of geometrical features of carbides were conducted on microsection taken from castings wich were cooled with various velocities.

  20. Cast Iron Inoculation Enhanced by Supplementary Oxy-sulfides Forming Elements

    Science.gov (United States)

    Riposan, Iulian; Stan, Stelian; Uta, Valentin; Stefan, Ion

    2017-08-01

    Inoculation is one of the most important metallurgical treatments applied to the molten cast iron immediately prior to casting, to promote solidification without excessive eutectic undercooling, which favors carbides formation usually with undesirable graphite morphologies. The paper focused on the separate addition of an inoculant enhancer alloy [S, O, oxy-sulfides forming elements] with a conventional Ca-FeSi alloy, in the production of gray and ductile cast irons. Carbides formation tendency decreased with improved graphite characteristics as an effect of the [Ca-FeSi + Enhancer] inoculation combination, when compared to other Ca/Ca, Ba/Ca, RE-FeSi alloy treatments. Adding an inoculant enhancer greatly enhances inoculation, lowers inoculant consumption up to 50% or more and avoids the need to use more costly inoculants, such as a rare earth bearing alloy. The Inoculation Specific Factor [ISF] was developed as a means to more realistically measure inoculant treatment efficiency. It compares the ratio between the improved characteristic level and total inoculant consumption for this effect. Addition of any of the commercial inoculants plus the inoculant enhancer offered outstanding inoculation power [increased ISF] even at higher solidification cooling rates, even though the total enhancer addition was at a small fraction of the amount of commercial inoculant used.

  1. RESEARCH OF THE FEEDING SPEED ADOPTING CORED-WIRE METHOD TO SPHEROIDIZE DUCTILE IRON MELT

    Institute of Scientific and Technical Information of China (English)

    G.W.Chang; H.X.Wang; X.D.Yue; H.L.Zhang

    2008-01-01

    For settling the question of feeding speed in applying the cored-wire method to spheroidize ductile iron melt, ANSYS software was applied to simulate the heat transfer and mass transfer, and the melt time of the steel strip in the iron melt was determined by linking the heat transfer and mass transfer, and then the feeding speed was calculated. Conclusions have been drawn that the iron layer was formed on the surface of the cored-wire during the wire-feeding process. The thickness is 0.073 mm when the temperature of the iron melt is 1500℃, the time from formation to remelting of the iron layer is 0.063 s. When the temperature of the iron melt is below 1500℃, the time taken for the steel strip to melt is rapidly shortened. When the temperature of the iron melt is above 1500℃, the variation amplitude of the steel strip melt change with time is gradually diminished. The melt time of the steel strip is rapidly increased with the increase of the steel strip thickness. When the temperature of the iron melt is 1500℃ and the carbon content is 4%, the melt time of a steel strip, which has a thickness of 0.5 mm, is thrice that of a steel strip whose thickness is 0.3 mm. The calculation results of the feeding speed are basically in agreement with the applied feeding speed in the factory.

  2. Thermodynamic stability of austenitic Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2014-07-01

    Full Text Available The performed research was aimed at determining thermodynamic stability of structures of Ni-Mn-Cu cast iron castings. Examined were 35 alloys. The castings were tempered at 900 °C for 2 hours. Two cooling speeds were used: furnace-cooling and water-cooling. In the alloys with the nickel equivalent value less than 20,0 %, partial transition of austenite to martensite took place. The austenite decomposition ratio and the related growth of hardness was higher for smaller nickel equivalent value and was clearly larger in annealed castings than in hardened ones. Obtaining thermodynamically stable structure of castings requires larger than 20,0 % value of the nickel equivalent.

  3. An attempt of assessing the production perspectives concerning malleable iron castings

    Directory of Open Access Journals (Sweden)

    M.S. Soiński

    2009-07-01

    Full Text Available The paper presents a historical outline of production of the malleable cast iron castings on the territory of Poland during the past over a hundred years. There have been also gathered data concerning the total quantity of castings and the quantity of malleable iron and nodular iron castings produced in twelve selected countries over the period from 1993 to 2006. The percentage of malleable iron to total production of castings, and for a purpose of comparison the percentage of nodular cast iron to total production of castings, has been determined for these countries. A distinct decreasing tendency can be seen with respect to the production of malleable iron castings, while an increasing trend exists in production of nodular iron castings.

  4. Carbides in Nodular Cast Iron with Cr and Mo

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available In these paper results of elements microsegregation in carbidic nodular cast iron have been presented. A cooling rate in the centre of the cross-section and on the surface of casting and change of moulding sand temperature during casting crystallization and its self-cooling have been investigated. TDA curves have been registered. The linear distribution of elements concentration in an eutectic grain, primary and secondary carbides have been made. It was found, that there are two kinds of carbides: Cr and Mo enriched. A probable composition of primary and secondary carbides have been presented.

  5. Evolution of Microstructures During Austempering of Ductile Irons Alloyed with Manganese and Copper

    Science.gov (United States)

    Dasgupta, Ranjan Kumar; Mondal, Dipak Kumar; Chakrabarti, Ajit Kumar

    2013-03-01

    The influences of relatively high manganese (0.45 through 1.0 wt pct) and copper (0.56 through 1.13 wt pct) contents on microstructure development and phase transformation in three austempered ductile irons have been studied. The experimental ductile irons alloyed with copper and manganese are found to be practically free from intercellular manganese segregation. This suggests that the positive segregation of manganese is largely neutralized by the negative segregation of copper when these alloying elements are added in appropriate proportions. The drop in unreacted austenite volume (UAV) with increasing austempering temperature and time is quite significant in irons alloyed with copper and manganese. The ausferrite morphology also undergoes a transition from lenticular to feathery appearance of increasing coarseness with the increasing austempering temperature and time. SEM micrographs of the austempered samples from the base alloy containing manganese only, as well as copper plus manganese-alloyed irons, clearly reveal the presence of some martensite along with retained austenite and ferrite. X-ray diffraction analysis also confirms the presence of these phases. SEM examination further reveals the presence of twinned martensite in the copper plus manganese-alloyed samples. The possibility of strain-induced transformation of austenite to martensite during austempering heat treatment is suggested.

  6. Application of the gel casting process in iron powder metallurgy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of various gel casting process parameters such as the dispersant and solid loading on the rheology of Fe slurries, molding, and sintering behaviors were studied. The relationship between solid loading and viscidity in the process of iron base powder metallurgy was researched to obtain better microstructure and properties. The results showed that the viscosity of Fe slurries is obviously reduced with the increase of the dispersant. The suitable parameters are as follows: the solid loading is 61% and sintering temperature is 1180℃. Iron parts with relatively high density and better properties were obtained by the gel casting process.

  7. THE EFFECT OF PREPARATION CONDITIONS OF RAPIDLY SOLIDIFIED IRON BASED GRANULES ON PROPERTIES OF COMPOSITE MATERIAL FORMED BY CASTING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2017-01-01

    Full Text Available The variety of requirements for friction pairs requires the development of different technologies for the production of tribological materials with reference to the operation modes. Composite materials obtained by the casting technology have been successfully applied for the normalization of the thermomechanical state of the steam turbines. These composites consist of the matrix based on copper alloys reinforced with cast iron granules. Because the structure and properties of cast iron are determined by the conditions of their production studies have been conducted on determination of preparation conditions on grain structure and properties of the synthesized composite material. Using an upgraded unit for production of granules technological regimes were determined providing narrow fractional composition. It has been found that granules formed are characterized with typical microstructure of white cast iron containing perlite and ledeburite. Microhardness of pilot cast iron granules is characterized by high values (from 7450 up to 9450 MPa and depends on the size of the fraction. Composite materials obtained using experimental granules had a microhardness of the reinforcing cast iron granules about 3500 MPa, and a bronze matrix – 1220 MPa, which is higher than the hardness of the composite material obtained by using the annealed DCL-1granules (2250 MPa. Metal base of experimental granules in the composite material has the structure of perlitic ductile iron with inclusions of ferrite not exceeding 10–15% and set around a flocculent graphite. As a result, the increase of physical-mechanical properties of finished products made of composite material is observed. 

  8. Cast Iron And Mineral Cast Applied For Machine Tool Bed - Dynamic Behavior Analysis

    OpenAIRE

    2015-01-01

    Cast iron and mineral cast are the materials most often used in the machine structural elements design (bodies, housings, machine tools beds etc.). The materials significantly differ in physical and mechanical properties. The ability to suppress vibration is one of the most important factors determining the dynamic properties of the machine and has a significant impact on the machining capabilities of a machine tool. Recent research and development trends show that there is a clear tendency t...

  9. The influence of solidification speed during heating on allotropic transformations of chromium cast iron casting

    Directory of Open Access Journals (Sweden)

    M. Przybył

    2008-08-01

    Full Text Available The unique stand to founding dilatometric samples ("on ready” which solidify with different cooling speeds was presented. The dilatometric investigations, X-ray, metallographic they disclosed the occurrence in matrix of chromium cast iron of considerable quantity of austenite in dependence from concentration of chromium (18% and 23% and the speed of solidification. Castings these despite large part of austenite mark with high hardness in raw state.

  10. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    Science.gov (United States)

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-01

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900° C for 60 minutes and given stepped austempering treatment at 280° C for 30 minutes and 60 minutes followed by 380° C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  11. 75 FR 49945 - Iron Construction Castings From Brazil, Canada, and China

    Science.gov (United States)

    2010-08-16

    ... iron construction castings from Brazil, Canada, and China. SUMMARY: The Commission hereby gives notice... antidumping duty orders on iron construction castings from Brazil, Canada, and China would likely lead to... construction castings (D & L Foundry Inc., East Jordan Iron Works Inc., Neenah Foundry Co., and U.S....

  12. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Science.gov (United States)

    2010-07-01

    ... Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis... of pollutants into publicly owned treatment works from porcelain enameling of cast iron basis... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the...

  13. 75 FR 54596 - Final Results of Expedited Sunset Review: Heavy Iron Construction Castings from Brazil

    Science.gov (United States)

    2010-09-08

    ... International Trade Administration Final Results of Expedited Sunset Review: Heavy Iron Construction Castings... of the countervailing duty order (``CVD'') on heavy iron construction castings from Brazil pursuant... review of the CVD order on iron construction castings from Brazil pursuant to section 751(c) of the...

  14. Microstructural and mechanical characteristics of low alloyed Ni-Mo-Cu austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Bosnjak, B.

    2000-12-01

    The present study investigated the effect of austempering temperature and austempering time on the microstructure and mechanical properties of low alloyed Ni-Mo-Cu ductile iron. The effect of austempering parameters and alloying additions on the austemperability of treated ductile iron has been estimated, too. Specimens were austenitised at 900 degree C for 120 mm, then austempered for 10, 30, 60, 120, 240 and 360 mm at 300, 350 and 400 degree C respectively, and examined by light and scanning electron microscopy. The structure consisted of bainitic ferrite containing retained austenite. the amount of which increased, and the carbon content of which decreased, with increasing austempering temperature. The carbon content of austenite has been evaluated by measuring the lattice parameter by X-ray diffraction. After short periods of austempering time in iron, the carbon content of the retained austenite decreases and on subsequent cooling to room temperature it transforms to martensite. The volume fractions of retained austenite, bainitic ferrite, martensite and austenite carbon content was correlated with microstructural changes and mechanical properties. Optimum properties are obtained at intermediate austempering periods (120-240 mm) when both the amount of retained austenite and austenite carbon content are maximum. (author)

  15. Carbide Transformations in Tempering of Complexly Alloyed White Cast Iron

    Science.gov (United States)

    Vdovin, K. N.; Gorlenko, D. A.; Zavalishchin, A. N.

    2015-07-01

    Variation of the chemical composition of all phases and structural components (metallic matrix, eutectic and secondary carbides) in complexly alloyed cast iron is studied after crystallization and different variants of tempering. It is shown that several groups of secondary carbides may be distinguished according to their morphology and chemical composition.

  16. Colour Metallography of Cast Iron Chapter 1 Introduction (Ⅱ)

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ 1.5 Colour metallography technique of cast iron Colour metallography possesses better differentiation ability and is more sensitive to segregation, grain orientation and stress state than black-white metallography. It adds functions to traditional metallography and displays wide application perspectives.

  17. Low-Gravity Investigations in Cast-Iron Processing

    Science.gov (United States)

    Frankhouser, W. L.

    1982-01-01

    Report on the state of the art in cast-iron processing identifies possible improvements that might result from processing in absence of gravity. Report suggests areas in which the knowledge of gravitational effects could eventually lead to practical improvements in material performance.

  18. Graphite nodules and local residual stresses in ductile iron: Thermo-mechanical modelingand experimental validation

    DEFF Research Database (Denmark)

    Andriollo, Tito

    this as point of departure, the present work initially focuses on finding a satisfactory description of the nodules’ thermo-elastic behavior, which is shown to be missing in the published literature, by means of micro-mechanical homogenization analyses based on a representative unit cell. These, combined...... their characteristic internal structure, composed of graphite platelets arranged into conical sectors, in an explicit manner. The resulting anisotropic model turns out to provide homogenized values for the ductile iron thermo-elastic properties at the macro-scale in excellent agreement with the experiments...

  19. Enhancement of Fatigue Properties of Ductile Irons by Successive Austempering Heat Treatment

    Science.gov (United States)

    Jahangiri, M. R.; Ahmadabadi, M. Nili; Farhangi, H.

    2011-12-01

    The aim of this study is to evaluate the effects of austempering heat treatment on the microstructure, mechanical properties, and bending fatigue behavior of an alloyed ductile iron with chemical composition of 1.6 wt.% Ni, 0.47 wt.% manganese and 0.6 wt.% copper. Based on the results of tensile and impact tests, as well as metallographic studies, optimum heat-treating cycles were determined and applied on the standard fatigue specimens. The results showed that the fatigue strength of specimens austempered successively was practically comparable to those austempered at high temperatures and considerably greater than those austempered at low temperatures.

  20. Morphology and constitution of the phases in as-welded microstructure of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Li, D.Y.; Zhou, Z.F.; Sun, D.Q.

    2005-06-15

    It was found by optical and electron microscopic examination of the microstructure of as-weld austempered ductile iron that the weld matrix is composed of austenite and bainite, the volume fractions of which were determined. In addition, the carbon content of austenite was measured and therefore the average carbon content of the matrix was calculated. In the matrix of the weld metal two types of bainite, bainite ferrite and lower bainite, were found. According to the morphology and distribution of the bainite plates, the nucleation and growth modes of bainite was inferred. (author)

  1. Mathematical formalisms to represent knowledge concerning the production process of austempered ductile iron

    Directory of Open Access Journals (Sweden)

    D. Wilk-Kołodziejczyk

    2015-10-01

    Full Text Available The aim of this study is to develop computer tools for calculation of the Fe - Fe3C phase equilibrium diagram. The phase equilibrium diagram is of fundamental importance in materials science and heat treatment processes of ferrous alloys. It enables prediction of carbon steel microstructure in the annealed condition, and facilitates selection of proper temperature for the heat treatment process. Choosing the right values of the heat treatment process parameters is essential in the production of Austempered Ductile Iron (ADI.

  2. A study on controlled cooling process for making bainitic ductile iron

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    In the present research, TTT curve of bainitic ductile iron under the condition of controlled cooling was generated. The cooling rate of grinding ball and its temperature distribution were also measured at the same time. It can be concluded that the bainitic zone of TTT curve is separated from the pearlitic zone. As compared to the water-quenching condition, more even cooling rate and temperature distribution can be achieved in the controlled cooling process. The controlled cooling can keep away from pearlitic zone in the high temperature cooling stage and produce similar results to the process of traditional isothermal cooling with a low cooling rate in the low temperature cooling stage.

  3. APPLICATION OF MODIFYING ALLOYING ALLOY CONTAINING NANOSIZED POWDERS OF ACTIVE ELEMENTS IN PRODUCTION OF HIGH-STRENGTH CAST IRON WITH GLOBULAR GRAPHITE

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2015-01-01

    Full Text Available Scientific and practical interest is the application of alloying alloy-modifiers for secondary treatment of high-strength cast iron to stabilize the process of spheroidization graphite and achieving higher physical-mechanical properties of castings. The peculiarity of the high-strength cast irons manufacturing technology is their tendency to supercooling during solidification in the mold. This leads to the formation of shrinkage defects and structurally free cementite, especially in thin-walled sections of the finished castings. To minimize these effects in foundry practice during production of ductile iron the secondary inoculation is widely used. In this regard, the question of the choice of the additives with effective impact not only on the graphitization process but also on the formation of the metallic base of ductile iron is relevant. The aim of the present work is to study the peculiarities of structure formation in cast iron with nodular graphite when alloying alloy-modifier based on tin with additions of nanoparticles of titanium carbide, yttrium oxide and graphite nano-pipes is used for secondary treatment. Melting of iron in laboratory conditions was performed in crucible induction furnace IST-006 with an acid lining held. Spheroidizing treatment of melt was realized with magnesium containing alloying alloy FeSiMg7 by means of ladle method. Secondary treatment of high strength cast iron was carried out by addition of alloying alloy-modifier in an amount of 0.1% to the bottom of the pouring ladle. Cast samples for chemical composition analysis, study of microstructure, technological and mechanical properties of the resultant alloy were made. Studies have shown that the secondary treatment of high strength cast iron with developed modifier-alloying alloy results in formation of the perlite metallic base due to the tin impact and nodular graphite with regular shape under the influence of titanium carbide, yttrium oxide and graphite nano

  4. Development of volume deposition on cast iron by additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Niyanth S, Niyanth [ORNL; Dehoff, Ryan R [ORNL; Jordan, Brian H [ORNL; Babu, Suresh S. [University of Tennessee (UTK) and Oak Ridge National Laboratory (ORNL)

    2016-11-10

    ORNL partnered with Cummins to demonstrate the feasibility of using additive manufacturing techniques to help develop repair techniques for refurbished cast iron engine blocks. Cummins is interested in the refurbished engine business due to the increased cost savings and reduced emissions. It is expected that by refurbishing engines could help reduce the green house gas emissions by as much as 85%. Though such repair techniques are possible in principle there has been no major industry in the automotive sector that has deployed this technology. Therefore phase-1 would seek to evaluate the feasibility of using the laser directed energy deposition technique to repair cast iron engine blocks. The objective of the phase-1 would be to explore various strategies and understand the challenges involved. During phase-1 deposits were made using Inconel-718, Nickel, Nr-Cr-B braze filler. Inconel 718 builds showed significant cracking in the heat-affected zone in the cast iron. Nickel was used to reduce the cracking in the cast iron substrate, however the Ni builds did not wet the substrate sufficiently resulting in poor dimensional tolerance. In order to increase wetting the Ni was alloyed with the Ni-Cr-B braze to decrease the surface tension of Ni. This however resulted in significant cracks in the build due to shrinkage stresses associated with multiple thermal cycling. Hence to reduce the residual stresses in the builds the DMD-103D equipment was modified and the cast iron block was pre heated using cartridge heaters. Inconel-718 alloyed with Ni was deposited on the engine block. The pre-heated deposits showed a reduced susceptibility to cracking. If awarded the phase-2 of the project would aim to develop process parameters to achieve a crack free deposit engine block.

  5. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2011-02-01

    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  6. Influence of the amount and morphology of retained austenite on the mechanical properties of an austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Aranzabal, J. [INASMET, San Sebastian (Spain); Gutierrez, I.; Rodriguez-Ibabe, J.M.; Urcola, J.J. [CEIT, San Sebastian (Spain). Dept. of Materials

    1997-05-01

    High Si contents in nodular cast irons lead to a significant volume fraction of retained austenite in the material after the austempering treatment. In the present work, the influence of the amount and morphology of this phase on the mechanical properties (proof stress, ultimate tensile strength (UTS), elongation, and toughness) has been analyzed for different austempering conditions. After 300 C isothermal treatments at intermediate times, the austenite is plastically stable at room temperature and contributes, together with the bainitic ferrite, to the proof stress and the toughness of the material. For austenite volume fractions higher than 25 pct, the proof stress is controlled by this phase and the toughness depends mainly on the stability of {gamma}. In these conditions (370 C and 410 C treatments), the present material exhibits a transformation-induced plasticity (TRIP) effect, which leads to an improvement in ductility. It is shown that the strain level necessary to initiate the martensitic transformation induced by deformation depends on the carbon content of the austenite. The martensite formed under TRIP conditions can be of two different types: autotempered plate martensite, which forms at room temperature from an austenite with a quasi-coherent epsilon carbide precipitation, and lath martensite nucleated at twin boundaries and twin intersections.

  7. Microstructures and Mechanical Properties of Helical Bevel Gears Made by Mn-Cu Alloyed Austempered Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    LIU Sheng-fa; CHEN Yang; CHEN Xin; MIAO Hua-ming

    2012-01-01

    Austempered ductile iron (ADI) has several advantages of replacing cast steel and forged steel in many engineering fields. A new Mn-Cu alloyed ADI with excellent mechanical properties has been developed in order to cut the cost and enlarge the application of ADI. The helical bevel gears were made of the new-developed Mn-Cu alloyed ADI. The microstructure and mechanical properties of the standard sample were investigated by optical microscope (OM), scanning electron microscope (SEM) and performance measurement. The results showed that after a series of treatments, the mechanical properties (Rm 1007. 4 to 1200 MPa, A 5.2% to 8. 8%, HRC 32 to HRC 35, O~K 70 to 120 J/cmz ) of the Mn-Cu alloyed ADI standard sample could reach European standard EN1564-97/ EN-CJS-1000-5. The surface hardness after helical bevel gears meshing was significantly increased due to the formation of martensite. The bench test and traffic running testing results suggested that the new Mn-Cu alloyed ADI with ultimate life and median life respectively exceeding 30×104 and 50 × 10^4 times could replace 20CrMnTi forged steel for manufacturing the EQ140 helical bevel gears.

  8. Effects of sphere size on the microstructure and mechanical properties of ductile iron-steel hollow sphere syntactic foams

    Science.gov (United States)

    Sazegaran, Hamid; Kiani-Rashid, Ali-Reza; Khaki, Jalil Vahdati

    2016-06-01

    The effects of sphere size on the microstructural and mechanical properties of ductile iron-steel hollow sphere (DI-SHS) syntactic foams were investigated in this study. The SHSs were manufactured by fluidized-bed coating via the Fe-based commercial powder-binder suspension onto expanded polystyrene spheres (EPSs). Afterwards, the DI-SHS syntactic foams were produced via a sand-mold casting process. The microstructures of specimens were investigated by optical microscopy, scanning electron microscopy (SEM), and energy- dispersive X-ray spectroscopy (EDS). The microscopic evaluations of specimens reveal distinct regions composed of the DI matrix, SHS shells, and compatible interface. As a result, the microstructures and graphite morphologies of the DI matrix depend on sphere size. When the sphere size decreases, the area fractions of cementite and graphite phases are observed to increase and decrease, respectively. Compression tests were subsequently conducted at ambient temperature on the DI-SHS syntactic foams. The results reveal that the compression behavior of the syntactic foams is enhanced with increasing sphere size. Furthermore, the compressed specimens demonstrate that microcracks start and grow from the interface region.

  9. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2013-07-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  10. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    Gumienny G.

    2013-09-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  11. Structure and mechanical properties of vermicular cast iron in cylinder head casting

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2009-01-01

    Full Text Available The paper discusses the problem of grain density and ferrite content in microstructure of vermicular graphite iron cast in bars of different section diameters and cylinder head casting. The experimental results regarding the section effect demonstrate that the nodule count, grain density and ferrite content are all function of the cast bar diameter in this particular case ranging from 0.6 to 8.0 cm and microstructure and mechanical properties in the cylinder head. The nodule count (or grain density has been reported to increase, while ferrite content was decreasing with decreasing casting diameter. The density number of the grains Nv has been related (by regression analysis to the undercooling degree

  12. Flexural Strength and Toughness of Austenitic Stainless Steel Reinforced High-Cr White Cast Iron Composite

    Science.gov (United States)

    Sallam, H. E. M.; Abd El-Aziz, Kh.; Abd El-Raouf, H.; Elbanna, E. M.

    2013-12-01

    Flexural behavior of high-Cr white cast iron (WCI) reinforced with different shapes, i.e., I- and T-sections, and volume fractions of austenitic stainless steel (310 SS) were examined under three-point bending test. The dimensions of casted beams used for bending test were (50 × 100 × 500 mm3). Carbon and alloying elements diffusion enhanced the metallurgical bond across the interface of casted beams. Carbon diffusion from high-Cr WCI into 310 SS resulted in the formation of Cr-carbides in 310 SS near the interface and Ni diffusion from 310 SS into high-Cr WCI led to the formation of austenite within a network of M7C3 eutectic carbides in high-Cr WCI near the interface. Inserting 310 SS plates into high-Cr WCI beams resulted in a significant improvement in their toughness. All specimens of this metal matrix composite failed in a ductile mode with higher plastic deformation prior to failure. The high-Cr WCI specimen reinforced with I-section of 310 SS revealed higher toughness compared to that with T-section at the same volume fraction. The presence of the upper flange increased the reinforcement efficiency for delaying the crack growth.

  13. 75 FR 67395 - Iron Construction Castings From Brazil, Canada, and China; Determinations

    Science.gov (United States)

    2010-11-02

    ... COMMISSION [Investigation Nos. 701-TA-249 and 731-TA-262, 263, and 265 (Third Review)] Iron Construction... countervailing duty order on heavy iron construction castings from Brazil, the antidumping duty order on heavy iron construction castings from Canada, and the antidumping duty orders on iron construction...

  14. Strength distribution at interface of rotary-friction-welded aluminum to nodular cast iron

    Institute of Scientific and Technical Information of China (English)

    SONG Yu-lai; LIU Yao-hui; ZHU Xian-yong; YU Si-rong; ZHANG Ying-bo

    2008-01-01

    The morphology, size and composition of intermetallic compound at the interface of Al 1050 and nodular cast iron were studied by electron microprobe analysis(EMPA) and scan electron microscopy (SEM), respectively. The bond strength of the interface was measured by the tensile tests and the morphology of the fracture surface was observed by SEM. The observation of the interface reveals that there are two distinct morphologies: no intermetallic compound exists in the central area at the interface; while numbers of intermetallic compounds (FexAly) are formed in the peripheral area due to the overfull heat input. The tensile tests indicate that the distribution of strength in radial direction at the interface is inhomogeneous, and the central area of the interface performs greater bond strength than the peripheral area, which proves directly that the FexAly intermetallic compounds have a negative effect on the integration of interface. The morphology on the fracture surface shows that the facture in the central area at the interface has characteristic of the ductile micro-void facture. So it is important to restrain the form of the intermetallic compound to increase the bond strength of the Al 1050 and nodular cast iron by optimizing welding parameters and the geometry of components.

  15. OBSERVATION OF FATIGUE CRACK PATHS IN NODULAR CAST IRON AND ADI MICROSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2009-07-01

    Full Text Available When speaking about quality of construction materials, fatigue crack propagation resistance is one of the most important considered properties. That is essentially influenced by character of matrix. Here presented contribution deals with the fatigue crack propagation mode through the matrix of as-cast nodular cast iron (NCI and austempered ductile iron (ADI, whereas influence of microstructure has been considered and discussed. Experimental materials used in presented contribution were pearlitc-ferritic NCI and heat treated ADI 800. Pearlitic-ferritic NCI was used as the base for ADI production. Experiments were performed on mini round compact tension (RCT specimens using an Amsler vibrophore. Fatigue crack paths in both materials were investigated and compared. Light microscopy was used to analyze the microstructure, crack initiation and propagation within broken specimens. In both tested materials fatigue cracks always initiated at graphite-matrix interface, while graphite nodules remained generally unbroken, eventually only surface of nodules was damaged. Though, comparing two materials with different microstructures, the diversity of fatigue crack propagation modes at high deltaK and low deltaK was observed.

  16. Effect of initial microstructure on the activation energy of second stage during austempering of ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Campos-Cambranis, R.E.; Narvaez Hernandez, L. [UASLP, San Luis Potosi (Mexico). Instituto de Metalurgia; Cisneros-Guerrero, M.M. [Inst. Tecnologico de Saltillo (Mexico). Dept. Metal-Mecanica; Perez-Lopez, M.J. [Inst. Tecnologico de Zacatecas (Mexico)

    1998-03-13

    The good balance among mechanical properties of austempered ductile irons (ADI) mainly depends on the matrix microstructure, which basically consists of acicular ferrite and carbon-enriched austenite. This structure is produced by isothermal transformation of the austenite over the temperature range of 523 to 673 K. It is well accepted that during the isothermal holding, the transformation takes place in two stages. In the first stage, the austenite decomposes into acicular ferrite and carbon-enriched austenite. When the austenite is transformed at temperatures higher than 623 K, the acicular ferrite is free of carbides; at temperatures below 623 K, besides the formation of the acicular ferrite and austenite, precipitation of carbides takes place over the plates of the acicular ferrite. The mixture of ferrite and austenite is known as ausferrite being the responsible for the good mechanical properties of ADI. In this work, the ausferrite obtained above and below 623 K will be termed high and low temperature ausferrite respectively. Although ausferrite does not transform at room temperature, it is not a thermodynamically stable structure. Consequently, if the isothermal holding is extended, or if ADI is heated at high temperatures (523 to 800 K), the second stage of the austempering reaction will occur. During this stage, the carbon rich austenite will decompose into ferrite and carbides. In order to establish the maximum working temperature of ADI, it is necessary to characterize the thermal stability of ausferrite microstructure, since once stage II takes place, the mechanical properties, in particular ductility and toughness, are adversely affected. In the present work the influence of previous ausferrite microstructure (that obtained during first stage) of an alloyed ductile iron (0.6%Ni, 0.15%Mo) on the empirical activation energy of stage II is studied.

  17. The Effect of Nodular Cast Iron Metal Matrix on the Wear Resistance

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2012-04-01

    Full Text Available The paper presents results of studies on the effect of the nodular cast iron metal matrix composition on the abrasive and adhesive wear resistance. Nodular cast iron with different metal matrix obtained in the rough state and ADI were tested. To research of abrasive and adhesive wear the pearlitic and bainitic cast iron with carbides and without this component were chosen. The influence of the carbides amount for cast iron wear resistance was examined. It was found, that the highest abrasive and adhesive wear resistance under conditions of dry friction has a nodular cast iron with carbides with upper and lower bainite. Carbides in bainitic and pearlitic cast iron significantly increase the wear resistance in these conditions. In terms of fluid friction the largest wear resistance had cast iron group with the highest hardness.

  18. Development of austempered ductile iron timing gears; Austemper kyujo kokuen chutetsu timing gear no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, M.; Yamamoto, S.; Numajiri, S.; Nakajima, K. [Mitsubishi Motors Corp., Tokyo (Japan)

    1996-05-01

    To reduce vibration and noise of gears compared with ordinary steel gears for four cycle diesel engine of small commercial vehicles, austempered ductile iron (ADI) gears have been developed, which have excellent mechanical properties and vibration damping properties equivalent to steel gears. ADI is a material with tensile strength of 1,000 MPa, which is made by austempering the ductile iron to change matrix texture into tough bainite. For a new process method of ADI gears, austempering is conducted after gear cutting, and shaving is conducted, finally. Gear materials before austempering can be smoothly machined without deteriorating their machinability, to produce highly accurate gears. Fifteen percent of noise can be reduced for ADI gears during idling of engine, where 0.7 dB can be reduced in the noise level. The ADI gears provide superior pitting resistance to ordinary steel gears. They have nearly equivalent dedendum bending fatigue strength to ordinary soft nitrided steel gears. 6 refs., 12 figs., 2 tabs.

  19. Ameliorated Austenite Carbon Content Control in Austempered Ductile Irons by Support Vector Regression

    Directory of Open Access Journals (Sweden)

    Chan-Yun Yang

    2013-01-01

    Full Text Available Austempered ductile iron has emerged as a notable material in several engineering fields, including marine applications. The initial austenite carbon content after austenization transform but before austempering process for generating bainite matrix proved critical in controlling the resulted microstructure and thus mechanical properties. In this paper, support vector regression is employed in order to establish a relationship between the initial carbon concentration in the austenite with austenization temperature and alloy contents, thereby exercising improved control in the mechanical properties of the austempered ductile irons. Particularly, the paper emphasizes a methodology tailored to deal with a limited amount of available data with intrinsically contracted and skewed distribution. The collected information from a variety of data sources presents another challenge of highly uncertain variance. The authors present a hybrid model consisting of a procedure of a histogram equalizer and a procedure of a support-vector-machine (SVM- based regression to gain a more robust relationship to respond to the challenges. The results show greatly improved accuracy of the proposed model in comparison to two former established methodologies. The sum squared error of the present model is less than one fifth of that of the two previous models.

  20. Transmission electron microscopy study of high temperature bainitic transformation in 1 wt.% Mn ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Ahmadabadi, M.N. [Tohoku Univ., Sendai (Japan); Niyama, E. [Tohoku Univ., Sendai (Japan); Echigoya, J. [Tohoku Univ., Sendai (Japan)

    1995-04-01

    A 1 wt.% Mn ductile iron austenitized at 900 C for 90 min and austempered at 375 C for different periods was used to study some aspects of bainitic reaction in high Mn austempered ductile iron with reference to carbide precipitation in bainitic ferrite. Transmission electron microscopy (TEM) energy-dispersive X-ray analysis (EDXA) study shows that precipitation of carbide in the ferritic component of bainite is a function of the local concentration of alloying elements. In other words, in the region near graphite where Si segregates and there is negative Mn segregation as well as carbon, the bainitic ferrite is carbide free. However, in the intercellular region where Mn segregates and Si is depleted, the ferritic component of bainite occurs together with very fine and almost uniformly distributed carbide. Furthermore, TEM-EDXA results show that the increase in Mn content not only delays stage I (the initial transformation of austenite to ferrite and retained austenite) of the bainitic reaction, but also delays stage II (decomposition of retained austenite to ferrite and carbide). ((orig.))

  1. Application of Differential Scanning Calorimetry (DSC in study of phase transformations in ductile iron

    Directory of Open Access Journals (Sweden)

    R. Przeliorz

    2010-04-01

    Full Text Available The effect of heating rate on phase transformations to austenite range in ductile iron of the EN-GJS-450-10 grade was investigated. For studies of phase transformations, the technique of differential scanning calorimetry (DSC was used. Microstructure was examined by optical microscopy. The calorimetric examinations have proved that on heating three transformations occur in this grade of ductile iron, viz. magnetic transformation at the Curie temperature, pearlite→austenite transformation and ferrite→austenite transformation. An increase in the heating rate shifts the pearlite→austenite and ferrite→austenite transformations to higher temperature range. At the heating rate of 5 and 15°C/min, local extrema have been observed to occur: for pearlite→austenite transformation at 784°C and 795°C, respectively, and for ferrite→austenite transformation at 805°C and 821°C, respectively. The Curie temperature of magnetic transformation was extrapolated to a value of 740°C. Each transformation is related with a specific thermal effect. The highest value of enthalpy is accompanying the ferrite→austenite transformation, the lowest occurs in the case of pearlite→austenite transformation.

  2. Standard test method for determining nodularity and nodule count in ductile iron using image analysis

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This test method is used to determine the percent nodularity and the nodule count per unit area (that is, number of nodules per mm2) using a light microscopical image of graphite in nodular cast iron. Images generated by other devices, such as a scanning electron microscope, are not specifically addressed, but can be utilized if the system is calibrated in both x and y directions. 1.2 Measurement of secondary or temper carbon in other types of cast iron, for example, malleable cast iron or in graphitic tool steels, is not specifically included in this standard because of the different graphite shapes and sizes inherent to such grades 1.3 This standard deals only with the recommended test method and nothing in it should be construed as defining or establishing limits of acceptability or fitness for purpose of the material tested. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address al...

  3. Influence of the chemical composition of different steel scraps on the mechanical properties of ductile iron; Influencia de la composicion quimica de diferentes chatarras de acero sobre las propiedades mecanicas de la fundicion con grafito esferoidal

    Energy Technology Data Exchange (ETDEWEB)

    Asenjo, I.; Larranaga, P.; Garay, J.; Sertucha, J.

    2011-07-01

    Different commercial steel scraps have been selected so as to analyse the outcome of their use as raw materials and to evaluate their applicability in the production of ductile iron castings. These selected steels show an important chemical variability mainly depending on their origin and on their previous utilisation. According to that, alloying elements added through these materials have been determined and their effects on the structural characteristics and the mechanical properties of test-castings with different shape and size have been studied. The most important element added is manganese, which is included in all the selected scraps with contents higher than 0.2 %. Other elements are: copper, chromium, tin, titanium and vanadium. All of them are known as pearlite promoters apart from titanium and vanadium. Therefore, these elements can be used for manufacturing casting containing pearlitic and/or mixed ferritic and pearlitic structures. No carbides were found in all the test castings. (Author) 20 refs.

  4. Microstructure and properties of cast iron after laser surface hardening

    Directory of Open Access Journals (Sweden)

    Stanislav

    2013-12-01

    Full Text Available Laser surface hardening of cast iron is not trivial due to the material’s heterogeneity and coarse-grained microstructure, particularly in massive castings. Despite that, hardening of heavy moulds for automotive industry is in high demand. The present paper summarises the findings collected over several years of study of materials structure and surface properties. Phase transformations in the vicinity of graphite are described using examples from production of body parts in automotive industry. The description relates to formation of martensite and carbide-based phases, which leads to hardness values above 65 HRC and to excellent abrasion resistance.

  5. PRINCIPALLY NEW EFFECTIVE CASTING PROCESS OF THE HOLLOW CYLINDRICAL SLUGS OF CAST IRON BY METHOD OF DIRECTIONAL SOLIDIFICATION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2010-01-01

    Full Text Available The advantages of the new method of the hollow ingots production of cast iron are presented. The thermal state of crystallizer at cyclic temperature influences on its inside face, the ingot hardening and cast iron structure formation in conditions of intensive one-sided heat sink is examined. The comparative data on properties and exploitation characteristics of the parts, produced by different ways of casting is given.

  6. 我国铸铁生产技术回顾与展望%Review and Prospect of Production Technology of Cast Iron in China

    Institute of Scientific and Technical Information of China (English)

    李克锐; 曾艺成; 张忠仇; 吴现龙

    2012-01-01

    我国是铸铁生产大国,铸铁件产量约占世界的40%; 2010年我国铸铁件产量达到2 950万t(其中,灰铸铁1 900万t,球墨铸铁990万t),铸铁件占全部铸件产量的74.5%.本文回顾了60年来我国球墨铸铁、等温淬火球墨铸铁(ADI)、蠕墨铸铁和灰铸铁在生产技术、性能水平、技术标准、应用领域、质量检测和控制等方面的进展;对比分析了与国外先进工业国家在铸铁材质结构、生产规模、成分和性能波动、熔炼造型和质量控制等方面的差距;展望了铸铁生产技术发展趋势,供同行探讨和参考.%The annual output of iron castings in China has increased to 29.5 million tons in 2010 (including 19 million tons gray cast iron and 9.9 million tons ductile iron), which is about 40% of the world total. The production technology, mechanical properties, standard, application field, and quality control about ductile iron (DI), austempered ductile iron (ADI), compacted graphite cast iron (CGCI) and gray cast iron (GCI) castings in China were briefly reviewed and described. The gap in cast iron, production scale, component and properties consistency, process control etc. between China and industrial developed countries is compared and analyzed. The development trend of production technology of iron castings was forecasted, which provided the discussion and reference for the practitioners in the foundry field.

  7. USING HIGH Mg-CONTENT CORED-WIRE TO SPHEROIDIZE AND DESULPHURIZE DUCTILE IRON MELT IN INDUSTRIAL EXPERIMENTS

    Institute of Scientific and Technical Information of China (English)

    R.Z. Wu; B.D. Sun; H.J. Ni; Y.B. Wu; H.S. Wu; J.G. Ge

    2004-01-01

    40% Mg-content cored-wire was used to desulphurize and spheroidize ductile iron melt in industrial experiments. The optimal feeding speed and suitable treatment temperature were determined in the experiments. And cored-wire method and pouring method were compared.Conclusions have been drawn that, under these conditions in the experiments, the optimal feeding speed is 15m/min, treatment temperature should be as low as possible, 1400-1450℃ generally; and cored-wire method can act more effective in ductile iron melt desulphurization and spheroid than pouring method.

  8. New developments in high quality grey cast irons

    Institute of Scientific and Technical Information of China (English)

    Iulian Riposan; Mihai Chisamera; Stelian Stan

    2014-01-01

    The paper reviews original data obtained by the present authors, revealed in recent separate publications, describing speciifc procedures for high quality grey irons, and relfecting the forecast needs of the worldwide iron foundry industry. High power, medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries. This has resulted in low sulphur (1,500 °C), contributing to unfavourable conditions for graphite nucleation. Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidiifcation. The paper focused on two groups of grey cast irons and their speciifc problems: carbides and graphite morphology control in lower carbon equivalent high strength irons (CE=3.4%-3.8%), and austenite dendrite promotion in eutectic and slightly hypereutectic irons (CE=4.1%-4.5%), in order to increase their strength characteristics. There are 3 stages and 3 steps involving graphite formation, iron chemistry and iron processing that appear to be important. The concept in the present paper sustains a three-stage model for nucleating flake graphite [(Mn,X)S type nuclei]. There are three important groups of elements (deoxidizer,Mn/S, and inoculant) and three technological stages in electric melting of iron (superheat, pre-conditioning of base iron, ifnal inoculation). Attention is drawn to a control factor (%Mn) x (%S) ensuring it equals to 0.03- 0.06, accompanied by 0.005wt.%-0.010wt.% Al and/or Zr content in inoculated irons. It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic, acting as reinforcement for the eutectic cells. But, there is an accompanying possible negative influence on the characteristics of the (Mn,X)S type graphite nuclei (change the morphology of nuclei from polygonal compact to irregular polygonal, and therefore promote chill tendency in treated irons). A double addition (iron powder + inoculant

  9. New developments in high quality grey cast irons

    Directory of Open Access Journals (Sweden)

    Iulian Riposan

    2014-07-01

    Full Text Available The paper reviews original data obtained by the present authors, revealed in recent separate publications, describing specific procedures for high quality grey irons, and reflecting the forecast needs of the worldwide iron foundry industry. High power, medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries. This has resulted in low sulphur (1,500 °C, contributing to unfavourable conditions for graphite nucleation. Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidification. The paper focused on two groups of grey cast irons and their specific problems: carbides and graphite morphology control in lower carbon equivalent high strength irons (CE=3.4%-3.8%, and austenite dendrite promotion in eutectic and slightly hypereutectic irons (CE=4.1%-4.5%, in order to increase their strength characteristics. There are 3 stages and 3 steps involving graphite formation, iron chemistry and iron processing that appear to be important. The concept in the present paper sustains a threestage model for nucleating flake graphite [(Mn,XS type nuclei]. There are three important groups of elements (deoxidizer, Mn/S, and inoculant and three technological stages in electric melting of iron (superheat, pre-conditioning of base iron, final inoculation. Attention is drawn to a control factor (%Mn x (%S ensuring it equals to 0.03 – 0.06, accompanied by 0.005wt.%–0.010wt.% Al and/or Zr content in inoculated irons. It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic, acting as reinforcement for the eutectic cells. But, there is an accompanying possible negative influence on the characteristics of the (Mn,XS type graphite nuclei (change the morphology of nuclei from polygonal compact to irregular polygonal, and therefore promote chill tendency in treated irons. A double addition (iron

  10. The effect of microstructure of low-alloy spheroidal cast iron on impact strength

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2010-01-01

    Full Text Available The study presents an evaluation of the effect of microstructure of low-alloy spheroidal cast iron on impact strength within the temperature range from –60 to 100°C. Analyses were conducted on one type of cast iron containing 0.51% Cu and 0.72% Ni. Cast iron was austempered or normalized. Values of KCV and static mechanical properties were determined. Structural and fractographic analyses were based on light and scanning microscopy as well as X-ray diffraction. It was found that thermal processing considerably improves impact strength in relation to cast iron after casting. At the same time static mechanical properties are enhanced.

  11. Application of welding technology TIG to cast iron repair

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-03-01

    Full Text Available Rcpnir nT cnst imn clcrncnts rcaEi7c in ordcr to cut out a sltpcrficial casting dcfcc~s, Dcrccis clccrcasc ;z usahiliny nt ca~rings torconsin~ciionaal pplication m d incrcasc a manufacturing costs. Thc pnpcr prcsclrls rcscarch rcsufts or itsc o r '1'IG - Tun~stcnI ncn Gas alsokncwn RS GTA - Gas Tunpstcn Arc surfacin: hy wclding on colt1 and half-hot to rcpnls chrninil~m cnsr iron EN-GJN-XCrlS withcliro~niurnc ontcnt nhout 3 5% and nodular ({vi~hF crritic-pcarli~ic matrix cast iron EN-GJS-500-7. Thc rcsttl~o r invcsiigations showpossibility of cns~ings rcpais hy put on derccts a good quality padding wclds, which havc compamhlc nr hcricr propcrtlcs than hnsc~naicrial.

  12. Product and process innovation of grey cast iron brake discs

    Energy Technology Data Exchange (ETDEWEB)

    Schorn, M. [Brembo S.P.A. (Italy)

    2006-07-01

    The brake disc out of grey cast iron often seems to be playing the role of the ''underdog'' in the technical examinations of the entire brake system. This is also reflected by the 25 year history of the {mu}-club. In a total of 93 presentations in those 25 years, only 3 were related to the topic of grey cast iron discs. This is not a correct relation to the importance of this component within the brake system. The disc, although per definition with a lower specific load than the pad, has the major task to store and dissipate the heat in which the kinetic energy of the vehicle is transformed. The disc also has a significant effect on NVH behaviour, particularly in the low frequency range. It also has a permanent fight with its weight as an unsprung mass. (orig.)

  13. SURFACE CAST IRON STRENGTHENING USING COMBINED LASER AND ULTRASONIC PROCESSING

    Directory of Open Access Journals (Sweden)

    O. Devojno

    2013-01-01

    Full Text Available The paper provides an analysis of ultrasonic surface plastic deformation and subsequent laser thermal strengthening of gray cast iron parts in the regime of hardening from a solid state with the purpose to obtain strengthened surface layers of bigger depth and less roughness of the processed surface. Program complex ANSYS 11.0 has been used for calculation of temperature fields induced by laser exposure.  The appropriate regime of laser processing without surface fusion has been selected on the basis of the applied complex. The possibility of displacement in the bottom boundary of α–γ-transformation temperature  for СЧ20 with 900 °С up to 800 °С is confirmed due to preliminary ultrasonic surface plastic deformation of the surface that allows to expand technological opportunities of laser quenching  of gray  cast iron from a solid state. 

  14. Low and high frequency fatigue tests of nodular cast irons

    Directory of Open Access Journals (Sweden)

    A. Vaško

    2017-01-01

    Full Text Available The paper deals with the comparison of fatigue properties of nodular cast iron at low and high frequency cyclic loading. The specimens from three melts of nodular cast iron with different microstructure and mechanical properties were used for experiments. Fatigue tests were carried out at low and high frequency sinusoidal cyclic push-pull loading (stress ratio R = –1 at ambient temperature (T = 20 ± 5 °C. Low frequency fatigue tests were carried out using the fatigue experimental machine Zwick/Roell Amsler 150HFP 5100 at frequency f ≈ 120 Hz; high frequency fatigue tests were carried out using the ultrasonic fatigue testing device KAUP-ZU at frequency f ≈ 20 kHz.

  15. The most recent worldwide and Chinese technical standards and development trends for cast irons

    Directory of Open Access Journals (Sweden)

    Jin-cheng Liu

    2015-03-01

    Full Text Available Technical standards are important documents for the development, application and expansion of any engineering material. In the casting industry, technical standards are the premise for producing high quality castings and they provide tools for inspection and acceptance of castings, and aid both the purchaser and the producer. In this paper, the most recent worldwide and Chinese technical standards for SG iron, ADI, CGI and heat resisting iron castings are described. It can be seen that these Chinese national standards have reached the level of world-class standards. This will be beneficial for enhancing the Chinese foundry industry, improving Chinese casting quality and aid the supply of good quality castings to China’s own industry. It is also good for the international buyer to source castings in China, and for the Chinese casting producer to export castings to other parts of the world. Current development trends for cast irons are also discussed.

  16. Quality and Safety Assurance of Iron Casts and Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Kukla S.

    2016-06-01

    Full Text Available The scope of this work focuses on the aspects of quality and safety assurance of the iron cast manufacturing processes. Special attention was given to the processes of quality control and after-machining of iron casts manufactured on automatic foundry lines. Due to low level of automation and huge work intensity at this stage of the process, a model area was established which underwent reorganization in accordance with the assumptions of the World Class Manufacturing (WCM. An analysis of work intensity was carried out and the costs were divided in order to identify operations with no value added, particularly at individual manufacturing departments. Also an analysis of ergonomics at work stations was carried out to eliminate activities that are uncomfortable and dangerous to the workers' health. Several solutions were proposed in terms of rationalization of work organization at iron cast after-machining work stations. The proposed solutions were assessed with the use of multi-criteria assessment tools and then the best variant was selected based on the assumed optimization criteria. The summary of the obtained results reflects benefits from implementation of the proposed solutions.

  17. Structural causes of defects in a cast iron mill roll

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper describes an analysis of a defective microstructure of a mill roll. For this purpose, a piece of a broken roll was collected. That roll was made of mottled cast iron. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed nearby the fracture in the roll. Observations were conducted on polished sections, first not etched, and then etched, which allowed us to trace carefully the propagation of the fracture. There was found a strict correlation between the microstructure of the roll and the progress occurring in the crack. It was ascertained that the basic reason for the damage to the roll was banded precipitations of ledeburitic cementite. In addition, cementite formed a continuous network. Another microstructure defects of that roll are also precipitations of secondary carbides on the boundaries of former grain of austenite as well as the occurrence of upper bainite in its matrix. The results obtained hereunder allow broadening the data base relative to the genesis of damages to mill rolls, which in future will permit one to design a proper microstructure of cast iron mill rolls. Proper microstructure of cast iron mill roll should be shaped at the stage of designing the chemical composition, conditions of crystallization or heat treatment if any.

  18. Conventional flow curves of liquid cast iron put on spheroidization

    Directory of Open Access Journals (Sweden)

    B. Borowiecki

    2008-04-01

    Full Text Available The purpose of the investigation was to confirm the hypothesis that the conventional flow curves of liquid cast iron put on sferoidization determined from the rod fluidity test are comparable to flow curves of liquids in environmental temperature. Moreover has been identified, that conventional flow curves for this liquid cast iron are similar to generalized non- Newtonian liquids curves.For rods with the diameters 3-8 mm there are three various curves:1 – the flow curve of liquid cast iron put on spheroidization overheated about 80 K resemble a shape adequately to a curve of densified liquid with shearing. This phenomenon can be caused by high overcooled and creation of crystallization nuclei;2 – metal alloys overheated about 180 K resemble a shape adequately to Newtonian liquid;3 – metal alloys overheated about 210 K resemble a shape of curve adequately to dispersed liquid with shearing. This phenomenon probably depends on influence of gas which creates on boundary of metal-sand mould.

  19. The influence of selected elements upon mechanical properties of ductile iron EN-GJS-500-7

    Directory of Open Access Journals (Sweden)

    M. S. Soiński

    2008-10-01

    Full Text Available On the basis of chemical composition and mechanical properties analyses of EN-GJS-500-7 spheroidal graphite cast iron (as per PN-EN1563 standard, an attempt to determine the relations between the changes in the contents of elements included in alloy (such as: C, Si, Mn, P, S, Cr, Ni, Mo, Cu, Mg, and its tensile strength (Rm, proof stress (Rp0,2, elongation (A5 and hardness (HB, has been made. Cast iron subjected to the tests came from 291 heats, conducted in one of the domestic foundries. Cast iron was melted in medium-frequency induction furnace, spheroidized with bell method and modified with “in-stream” method.It results from conducted calculations that in a number of cases even small changes of the elements contents lead to statistically significant increases or decreases in examined mechanical properties of cast iron.

  20. Mechanical Property Stability of Cu-Mo-Ni Alloyed Austempered Ductile Iron

    Institute of Scientific and Technical Information of China (English)

    LIU Sheng-fa; WANG Zhong-fan

    2005-01-01

    The aim of present work is to investigate the influencing factors on mechanical property stability of Cu-Mo-Ni alloyed austempered ductile iron (ADI). The results show that after austenitized at 900 ℃ for 2 h followed by austempered at 370 ℃ for another 2 h, the mechanical property of the alloyed ADI can reach the Germanite GGG-100 standard, i.e.σb≮1 000 MPa, δ≮5%, at 95% confidence level. And the satisfactory mechanical properties were obtained when the alloyed ADI was austenitized at 850 ℃ to 1 000 ℃ for 1-4 h, and austempered at 355 ℃ to 400 ℃ for another 1 h to 4 h. The microstructures, including nodule number, white bright zone content (martensite-containing interdendritic segregation zone) and retained austenite content, can significantly influence the mechanical properties of the ADI. In order to obtain the good combinations of strength and ductility, the volume fraction of white bright zone should be less than 5%, and the retained austenite contents maintain between 30 % and 40 %. The application of inoculation techniques to increase graphite nodule number can effectively reduce the white bright zone content in the structure.