WorldWideScience

Sample records for drill pipe corrosion

  1. Drill pipe bridge plug

    International Nuclear Information System (INIS)

    Winslow, D.W.; Brisco, D.P.

    1991-01-01

    This patent describes a method of stopping flow of fluid up through a pipe bore of a pipe string in a well. It comprises: lowering a bridge plug apparatus on a work string into the pipe string to a position where the pipe bore is to be closed; communicating the pipe bore below a packer of the bridge plug apparatus through the bridge plug apparatus with a low pressure zone above the packer to permit the fluid to flow up through the bridge plug apparatus; engaging the bridge plug apparatus with an internal upset of the pipe string; while the fluid is flowing up through the bridge plug apparatus, pulling upward on the work string and the bridge plug apparatus and thereby sealing the packer against the pipe bore; isolating the pipe bore below the packer from the low pressure zone above the packer and thereby stopping flow of the fluid up through the pipe bore; disconnecting the work string from the bridge plug apparatus; and maintaining the bridge plug apparatus in engagement with the internal upset and sealed against the pipe bore due to an upward pressure differential applied to the bridge plug apparatus by the fluid contained therebelow

  2. Device for storing drilling pipes

    Energy Technology Data Exchange (ETDEWEB)

    Kolasinski, A; Wedrychowicz, J

    1981-02-16

    The patented device contains a profiled arch 14 (see figure) installed in the upper part of the drilling rig 15. On base 16 of the drilling unit, there is bin 1 which is installed on frame 2 to which it is hinge connected with the help of pin 3. On the other side, the bin rests on rollers 4 which are attached to lever 5 of lifting mechanism 6. Bin 1 is a series of parallel-arranged guides rigidly connected by transverse beams. Frame 2 contains the collapsible support 10. During operation of the device, the hydraulic lifter 6 with the help of frame 5 and rollers 4 lifts bin 1 with drilling pipes installed on it, giving it an angle of 4/sup 0/ in relation to the plane of frame 2. The collapsible support 10 is installed in a vertical position and holds bin 1. This position of bin 1 is the most suitable for movement of the vertically installed drilling pipes on the guides. The distinguishing feature of the patented device is the possibility of convenient arrangement of the drilling pipes on the guides of bin 1. Because of this, the time spent on lifting and lowering the drill apparatus is considerably reduced.

  3. Pipe Lines – External Corrosion

    Directory of Open Access Journals (Sweden)

    Dan Babor

    2008-01-01

    Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

  4. Development and Manufacture of Cost-Effective Composite Drill Pipe

    Energy Technology Data Exchange (ETDEWEB)

    James C. Leslie

    2008-12-31

    Advanced Composite Products and Technology, Inc. (ACPT) has developed composite drill pipe (CDP) that matches the structural and strength properties of steel drill pipe, but weighs less than 50 percent of its steel counterpart. Funding for the multiyear research and development of CDP was provided by the U.S. Department of Energy Office of Fossil Energy through the Natural Gas and Oil Projects Management Division at the National Energy Technology Laboratory (NETL). Composite materials made of carbon fibers and epoxy resin offer mechanical properties comparable to steel at less than half the weight. Composite drill pipe consists of a composite material tube with standard drill pipe steel box and pin connections. Unlike metal drill pipe, composite drill pipe can be easily designed, ordered, and produced to meet specific requirements for specific applications. Because it uses standard joint connectors, CDP can be used in lieu of any part of or for the entire steel drill pipe section. For low curvature extended reach, deep directional drilling, or ultra deep onshore or offshore drilling, the increased strength to weight ratio of CDP will increase the limits in all three drilling applications. Deceased weight will reduce hauling costs and increase the amount of drill pipe allowed on offshore platforms. In extreme extended reach areas and high-angle directional drilling, drilling limits are associated with both high angle (fatigue) and frictional effects resulting from the combination of high angle curvature and/or total weight. The radius of curvature for a hole as small as 40 feet (12.2 meters) or a build rate of 140 degrees per 100 feet is within the fatigue limits of specially designed CDP. Other properties that can be incorporated into the design and manufacture of composite drill pipe and make it attractive for specific applications are corrosion resistance, non-magnetic intervals, and abrasion resistance coatings. Since CDP has little or no electromagnetic force

  5. Fatigue analysis of aluminum drill pipes

    Directory of Open Access Journals (Sweden)

    João Carlos Ribeiro Plácido

    2005-12-01

    Full Text Available An experimental program was performed to investigate the fundamental fatigue mechanisms of aluminum drill pipes. Initially, the fatigue properties were determined through small-scale tests performed in an optic-mechanical fatigue apparatus. Additionally, full-scale fatigue tests were carried out with three aluminum drill pipe specimens under combined loading of cyclic bending and constant axial tension. Finally, a finite element model was developed to simulate the stress field along the aluminum drill pipe during the fatigue tests and to estimate the stress concentration factors inside the tool joints. By this way, it was possible to estimate the stress values in regions not monitored during the fatigue tests.

  6. 75 FR 877 - Drill Pipe From China

    Science.gov (United States)

    2010-01-06

    ... Pipe From China AGENCY: International Trade Commission. ACTION: Institution of antidumping and... States is materially retarded, by reason of imports from China of drill pipe, provided for in subheadings... Government of China. Unless the Department of Commerce extends the time for initiation pursuant to sections...

  7. New generation of Sour Service Drill Pipe allows addressing highly sour field challenges

    Directory of Open Access Journals (Sweden)

    Thomazic A.

    2013-11-01

    Full Text Available Drill pipes are commonly produced by assembling pipe and tool joints through friction welding. The weld, as a result of this process, presents some challenges for preserving corrosion resistance due to some metallurgical factors such as heterogeneous microstructure, different chemical compositions between the tool joint and the pipe body and heterogeneous mechanical properties close to the welded line. Hence a new drill pipe configuration have been developed including modified chemical composition and modified manufacturing process. These modifications allow for the improvement of mechanical properties performance and corrosion resistance in the welded zone.

  8. Study on Monitoring Rock Burst through Drill Pipe Torque

    OpenAIRE

    Zhonghua Li; Liyuan Zhu; Wanlei Yin; Yanfang Song

    2015-01-01

    This paper presents a new method to identify the danger of rock burst from the response of drill pipe torque during drilling process to overcome many defects of the conventional volume of drilled coal rubble method. It is based on the relationship of rock burst with coal stress and coal strength. Through theoretic analysis, the change mechanism of drill pipe torque and the relationship of drill pipe torque with coal stress, coal strength, and drilling speed are investigated. In light of the a...

  9. An elevator for locked drilling pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gurbanov, R.S.; Abbasov, E.M.; Ismailov, A.A.; Mamedov, Yu.S.; Safarov, A.A.

    1983-01-01

    An elevator is proposed, which includes a body with a door. To reduce the probability of gas shows in a well with high speed lowering and lifting of the column of locked drilling pipes through providing the possibility of feeding a drilling mud in this case into the mine, the elevator is equipped with a pneumatic cylinder with a two way hollow rod, on one face of which a sealing element is mounted for sealing the drilling pipe and on the other, an adapter for feeding the drilling mud. The rod is linked with the sleeve of the pneumatic cylinder, which is rigidly linked with the body with the capability of axial movement without rotation.

  10. 75 FR 8113 - Drill Pipe From China

    Science.gov (United States)

    2010-02-23

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-474 and 731-TA-1176 (Preliminary)] Drill Pipe From China AGENCY: United States International Trade Commission. ACTION: Revised schedule for the subject antidumping and countervailing duty investigations. DATES: Effective Date: February 16, 2010. FOR...

  11. New optimized drill pipe size for deep-water, extended reach and ultra-deep drilling

    Energy Technology Data Exchange (ETDEWEB)

    Jellison, Michael J.; Delgado, Ivanni [Grant Prideco, Inc., Hoston, TX (United States); Falcao, Jose Luiz; Sato, Ademar Takashi [PETROBRAS, Rio de Janeiro, RJ (Brazil); Moura, Carlos Amsler [Comercial Perfuradora Delba Baiana Ltda., Rio de Janeiro, RJ (Brazil)

    2004-07-01

    A new drill pipe size, 5-7/8 in. OD, represents enabling technology for Extended Reach Drilling (ERD), deep water and other deep well applications. Most world-class ERD and deep water wells have traditionally been drilled with 5-1/2 in. drill pipe or a combination of 6-5/8 in. and 5-1/2 in. drill pipe. The hydraulic performance of 5-1/2 in. drill pipe can be a major limitation in substantial ERD and deep water wells resulting in poor cuttings removal, slower penetration rates, diminished control over well trajectory and more tendency for drill pipe sticking. The 5-7/8 in. drill pipe provides a significant improvement in hydraulic efficiency compared to 5-1/2 in. drill pipe and does not suffer from the disadvantages associated with use of 6-5/8 in. drill pipe. It represents a drill pipe assembly that is optimized dimensionally and on a performance basis for casing and bit programs that are commonly used for ERD, deep water and ultra-deep wells. The paper discusses the engineering philosophy behind 5-7/8 in. drill pipe, the design challenges associated with development of the product and reviews the features and capabilities of the second-generation double-shoulder connection. The paper provides drilling case history information on significant projects where the pipe has been used and details results achieved with the pipe. (author)

  12. Study on Monitoring Rock Burst through Drill Pipe Torque

    Directory of Open Access Journals (Sweden)

    Zhonghua Li

    2015-01-01

    Full Text Available This paper presents a new method to identify the danger of rock burst from the response of drill pipe torque during drilling process to overcome many defects of the conventional volume of drilled coal rubble method. It is based on the relationship of rock burst with coal stress and coal strength. Through theoretic analysis, the change mechanism of drill pipe torque and the relationship of drill pipe torque with coal stress, coal strength, and drilling speed are investigated. In light of the analysis, a new device for testing drill pipe torque is developed and a series of experiments is performed under different conditions; the results show that drill pipe torque linearly increases with the increase of coal stress and coal strength; the faster the drilling speed, the larger the drill pipe torque, and vice versa. When monitoring rock burst by drill pipe torque method, the index of rock burst is regarded as a function in which coal stress index and coal strength index are principal variables. The results are important for the forecast of rock burst in coal mine.

  13. Experimental Investigation on Corrosion of Cast Iron Pipes

    Directory of Open Access Journals (Sweden)

    H. Mohebbi

    2011-01-01

    Full Text Available It is well known that corrosion is the predominant mechanism for the deterioration of cast iron pipes, leading to the reduction of pipe capacity and ultimate collapse of the pipes. In order to assess the remaining service life of corroded cast iron pipes, it is imperative to understand the mechanisms of corrosion over a long term and to develop models for pipe deterioration. Although many studies have been carried out to determine the corrosion behavior of cast iron, little research has been undertaken to understand how cast iron pipes behave over a longer time scale than hours, days, or weeks. The present paper intends to fill the gap regarding the long-term corrosion behaviour of cast iron pipes in the absence of historical data. In this paper, a comprehensive experimental program is presented in which the corrosion behaviour of three exservice pipes was thoroughly examined in three simulated service environments. It has been found in the paper that localised corrosion is the primary form of corrosion of cast iron water pipes. It has also been found that the microstructure of cast irons is a key factor that affects the corrosion behaviour of cast iron pipes. The paper concludes that long-term tests on corrosion behaviour of cast iron pipes can help develop models for corrosion-induced deterioration of the pipes for use in predicting the remaining service life of the pipes.

  14. Corrosion Surveillance In Pipe By Computed Radiography

    International Nuclear Information System (INIS)

    Nguyen The Man; Dao Duy Dung; Dang Thu Hong; Le Duc Thinh; Ha Hong Thu; Nguyen Trong Nghia

    2014-01-01

    Computed Radiography (CR) is a technique of digital industrial radiology which is developed to replace conventional radiography. With a CR system, the detection of the outer and inner wall surface of the pipe is done usually by edge detection and filter algorithms of the profile line at the position under investigation. Applying in industries, radiographic examination shall be performed in accordance with a written procedure. This paper summarizes collected knowledge and experimental results to establish a procedure for radiography applications in monitoring corrosion in small bore pipes. (author)

  15. Evaluation of aluminum drill-pipe material and design

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao C. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Lourenco, Marcelo I.; Netto, Theodoro Antoun [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

    2008-07-01

    Experimental program and numerical analyses were carried out to investigate the fatigue mechanisms of aluminum drill pipes designed and manufactured in compliance with ISO 15546. The main objective is to improve the fatigue performance of these components by selecting the appropriate aluminum alloy and by enhancing the mechanical design of the threaded steel connector. This paper presents the experimental test program and numerical analyses conducted on a drill-pipe of different materials (Al-Cu-Mg and Al-Zn-Mg system aluminum alloys) and geometry. Material mechanical properties, including S-N curve, were determined through small-scale tests on specimens cut from actual drill pipes. Full-scale experiments were also performed in laboratory. A finite element model of the drill pipe, including the tool-joint region, was developed. The model simulates, through different load steps, the tool-joint hot assembly, and then reproduces the physical experiments numerically in order to obtain the actual stress distribution. Good correlation between full-scale and small-scale fatigue tests was obtained by adjusting the strain/stress levels monitored in the full-scale tests in light of the numerical simulations and performing fatigue life calculations via multiaxial fatigue models. The weak points of the current practice design are highlighted for further development. (author)

  16. Sound transmission through a periodic cascade with application to drill pipes

    NARCIS (Netherlands)

    Lous, N.J.C.; Rienstra, S.W.; Adan, I.J.B.F.

    1998-01-01

    Acoustical data transmission through the wall of drill pipes is considered. Drill pipes are known to behave like bandpass filters; the position of the pass bands can be determined analytically. This work extends the frequency domain drill pipe models presented by Barnes and Kirkwood [J. Acoust. Soc.

  17. Corrosion monitoring in insulated pipes using x-ray radiography

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

    2000-01-01

    In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

  18. Corrosion Map for Metal Pipes in Coastal Louisiana : Tech Summary

    Science.gov (United States)

    2017-12-01

    The objective of this project was to create a guidance document with maps that delineates zones where metal pipe is prone to increased corrosion due to environmental conditions. Results from this project will provide a logical rationale to support DO...

  19. Use of Nitrocarburizing for Strengthening Threaded Joints of Drill Pipes from Medium-Carbon Alloy Steels

    Science.gov (United States)

    Priymak, E. Yu.; Stepanchukova, A. V.; Yakovleva, I. L.; Tereshchenko, N. A.

    2015-05-01

    Nitrocarburizing is tested at the Drill Equipment Plant for reinforcing threaded joints of drill pipes for units with retrievable core receiver (RCR). The effect of the nitrocarburizing on the mechanical properties of steels of different alloying systems is considered. Steels for the production of threaded joints of drill pipes are recommended.

  20. Corrosion and deposit evaluation in large diameter pipes using radiography

    International Nuclear Information System (INIS)

    Boateng, A.

    2012-01-01

    The reliability and safety of industrial equipment in the factories and processing industries are substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes. These might lead to low production, unpredictable and costly shutdowns due to repair and replacement and sometimes combined environmental pollution and risk of personnel injuries. Only periodic inspection for the integrity of pipes and equipment can reduce the risk in connection with other maintenance activities. The research explored two methods of radiographic inspection techniques, the double wall technique and the tangential radiographic technique using Ir-192 for evaluating deposits and corrosion attacks across the inner and outer walls of steel pipes with diameter greater than 150 mm with or without insulation. The application of both techniques was conducted depending on pipe diameter, wall thickness, radiation source (Ir-92) and film combination. The iridium source was positioned perpendicular with respect to the pipe axis projecting the double wall of the pipe on the plated radiographic film. With the tangential radiographic technique, the source was placed tangential to the pipe wall and because of its large diameter, the source was collimated to prevent backscatter and also to focus the beam at the target area of interest. All measurements were performed on special designed test pieces to simulate corrosion attack and deposits on industrial pipes. Pitting corrosion measurements based on Tangential Radiographic Technique were more sophisticated, and therefore magnification factor and correction were used to establish the estimated pit depth on the film. The insulating material used to conserve the thermodynamic properties of the transported media had relatively negligible attenuation coefficient compared to the concrete deposit. The two explored techniques were successful in evaluating corrosion attack and deposit on the walls of the pipe and the risk

  1. A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead.

    Science.gov (United States)

    Wu, Jianbo; Fang, Hui; Li, Long; Wang, Jie; Huang, Xiaoming; Kang, Yihua; Sun, Yanhua; Tang, Chaoqing

    2017-01-21

    To meet the great needs for MFL (magnetic flux leakage) inspection of drill pipes at wellheads, a lift-off-tolerant MFL testing method is proposed and investigated in this paper. Firstly, a Helmholtz coil magnetization method and the whole MFL testing scheme are proposed. Then, based on the magnetic field focusing effect of ferrite cores, a lift-off-tolerant MFL sensor is developed and tested. It shows high sensitivity at a lift-off distance of 5.0 mm. Further, the follow-up high repeatability MFL probing system is designed and manufactured, which was embedded with the developed sensors. It can track the swing movement of drill pipes and allow the pipe ends to pass smoothly. Finally, the developed system is employed in a drilling field for drill pipe inspection. Test results show that the proposed method can fulfill the requirements for drill pipe inspection at wellheads, which is of great importance in drill pipe safety.

  2. A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead

    Directory of Open Access Journals (Sweden)

    Jianbo Wu

    2017-01-01

    Full Text Available To meet the great needs for MFL (magnetic flux leakage inspection of drill pipes at wellheads, a lift-off-tolerant MFL testing method is proposed and investigated in this paper. Firstly, a Helmholtz coil magnetization method and the whole MFL testing scheme are proposed. Then, based on the magnetic field focusing effect of ferrite cores, a lift-off-tolerant MFL sensor is developed and tested. It shows high sensitivity at a lift-off distance of 5.0 mm. Further, the follow-up high repeatability MFL probing system is designed and manufactured, which was embedded with the developed sensors. It can track the swing movement of drill pipes and allow the pipe ends to pass smoothly. Finally, the developed system is employed in a drilling field for drill pipe inspection. Test results show that the proposed method can fulfill the requirements for drill pipe inspection at wellheads, which is of great importance in drill pipe safety.

  3. 76 FR 50173 - Drill Pipe From the People's Republic of China: Initiation of Anti-circumvention Inquiry

    Science.gov (United States)

    2011-08-12

    ... facility exports PRC-produced pipe and tool joints to AlMansoori/Hilong in the UAE, which friction welds... Emirates (the ``UAE''). \\3\\ ``Pipe'' is heat treated and upset green tube, minus the tool joint. See... collars (including all drill collar green tubes) and unfinished drill pipe (including drill pipe green...

  4. Corrosion of Spiral Rib Aluminized Pipe : [Summary

    Science.gov (United States)

    2012-01-01

    Large diameter, corrugated steel pipes are a common sight in the culverts that run alongside many Florida roads. Spiral-ribbed aluminized pipe (SRAP) has been widely specified by the Florida Department of Transportation (FDOT) for runoff drainage. Th...

  5. Corrosion of Spiral Rib Aluminized Pipe

    Science.gov (United States)

    2012-08-01

    Large diameter, corrugated steel pipes are a common sight in the culverts that run alongside many Florida roads. Spiral-ribbed aluminized pipe (SRAP) has been widely specified by the Florida Department of Transportation (FDOT) for runoff drainage. Th...

  6. Corrosion monitoring of insulated pipe using radiographic technique

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

    2001-01-01

    In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

  7. Corrosion evaluation in insulated pipes by non destructive testing method

    International Nuclear Information System (INIS)

    Abd Razak Hamzah; Azali Muhammad; Mohammad Pauzi Ismail; Abd Nassir Ibrahim; Abd Aziz Mohamed; Sufian Saad; Saharuddin Sayuti; Shukri Ahmad

    2002-01-01

    In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as a very challenging tasks. In General this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method were studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

  8. A Corrosion Risk Assessment Model for Underground Piping

    Science.gov (United States)

    Datta, Koushik; Fraser, Douglas R.

    2009-01-01

    The Pressure Systems Manager at NASA Ames Research Center (ARC) has embarked on a project to collect data and develop risk assessment models to support risk-informed decision making regarding future inspections of underground pipes at ARC. This paper shows progress in one area of this project - a corrosion risk assessment model for the underground high-pressure air distribution piping system at ARC. It consists of a Corrosion Model of pipe-segments, a Pipe Wrap Protection Model; and a Pipe Stress Model for a pipe segment. A Monte Carlo simulation of the combined models provides a distribution of the failure probabilities. Sensitivity study results show that the model uncertainty, or lack of knowledge, is the dominant contributor to the calculated unreliability of the underground piping system. As a result, the Pressure Systems Manager may consider investing resources specifically focused on reducing these uncertainties. Future work includes completing the data collection effort for the existing ground based pressure systems and applying the risk models to risk-based inspection strategies of the underground pipes at ARC.

  9. 75 FR 34974 - Drill Pipe From the People's Republic of China: Alignment of Final Countervailing Duty...

    Science.gov (United States)

    2010-06-21

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-966] Drill Pipe From the People's... duty investigation of drill pipe from the People's Republic of China (PRC) with the final determination....S. Department of Commerce, Room 4014, 14th Street and Constitution Avenue, NW., Washington, DC 20230...

  10. Initiation model for intergranular stress corrosion cracking in BWR pipes

    International Nuclear Information System (INIS)

    Hishida, Mamoru; Kawakubo, Takashi; Nakagawa, Yuji; Arii, Mitsuru.

    1981-01-01

    Discussions were made on the keys of intergranular stress corrosion cracking of austenitic stainless steel in high-temperature water in laboratories and stress corrosion cracking incidents in operating plants. Based on these discussions, a model was set up of intergranular stress corrosion cracking initiation in BWR pipes. Regarding the model, it was presumed that the intergranular stress corrosion cracking initiates during start up periods whenever heat-affected zones in welded pipes are highly sensitized and suffer dynamic strain in transient water containing dissolved oxygen. A series of BWR start up simulation tests were made by using a flowing autoclave system with slow strain rate test equipment. Validity of the model was confirmed through the test results. (author)

  11. An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

    International Nuclear Information System (INIS)

    Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

    2006-01-01

    Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

  12. 77 FR 10722 - Drill Pipe From the People's Republic of China: Termination of Anti-Circumvention Inquiry

    Science.gov (United States)

    2012-02-23

    ... treated and upset green tube, minus the tool joint. See the Petitioners' request at 3. \\5\\ Specifically... joints to Almansoori/Hilong in the UAE, which friction welds the pipe to the tools joints, and then... collars (including all drill collar green tubes) and unfinished drill pipe (including drill pipe green...

  13. Corrosion Map for Metal Pipes in Coastal Louisiana

    Science.gov (United States)

    2017-12-01

    Transportation agencies often allow metal pipes as an option for cross drains under/along roads and highways. Metal culverts can corrode over time at various rates based on their environmental conditions (e.g., corrosive nature of coastal soils, high...

  14. DETERMINATION OF STRESS AT TORSIONAL VIBRATIONS OF THE DRILL PIPE STRING

    International Nuclear Information System (INIS)

    Machabeli, G.; Mchedlishvili, N.; Gelashvili, G.

    2008-01-01

    The stresses at torsional vibrations of the drill pipe string were simulated using the Matlab software. It is demonstrated that, if the moment of inertia of gyrating mass on the pipe increases, relation β between the reduced moment of inertia I_1 and the polar moment of inertia I_0 of the pipe cross-section also increases, which results in a decrease in the stress of the string τ. At the same time, if the moment of inertia I of the drill pipe string increases, i.e. the relation β decreases, the stress τ also increases. (author)

  15. Corrosion and deposit determination in large diameter pipes by radiography

    International Nuclear Information System (INIS)

    Harara, W.

    2006-08-01

    Two steel reference pipes with outer diameters of 8 and 12 inches were machined to make artificial defects on each of them, such as inside and outside steps of different wall thicknesses, inside and outside flat bottomed holes (FBH) of different diameters and depths on steps, flat area (FA), and ground patch (GP). The artificial defect were made to simulate natural corrosion attack as regular corrosion and pitting. The two reference pipes were tested according to tangential radiography technique and double wall single image technique. Tangential radiography technique had been applied using Co-60 radio-isotope to determine the steps thicknesses, the FBH, the remaining wall thickness under the FA, the remaining wall thickness above the GP, and the minimum detectable thickness of the artificial cement deposit on the two reference pipes, with and without insulation. Double wall single image technique had also been applied on the two reference pipes with and without insulation using Ir-192 radio-isotope to measure the flat bottomed holes depths, GP depth, and FA depth by density measurement. The measurement results obtained from the radiographs confirm that, tangential radiography technique can be applied to detect and evaluate the inside and outside regular corrosion attack in the large diameter pipes. It can also be applied to detect and evaluate the outside FBH with depth equal or greater than 10%. Inside 10% FBH and inside 20% FBH can not be detected if their diameters are not larger than certain value related to diameter and wall thickness of the pipe under test. Increasing the film density up to 5 outside the pipe did not provide any detection improvement of 10% and 20% inside FBH. Tangential radiography technique can also be applied to detect and measure the deposit inside the pipes. Double wall technique can be applied as an alternative method of the tangential radiography technique to detect and to evaluate the shallow and small diameter, 10% and 20% inside FBH

  16. Investigation of elastic stability of the lower part of drill pipe string (dynamic problems)

    Energy Technology Data Exchange (ETDEWEB)

    Griguletskii, V.G.

    1981-12-01

    Based on V.V. Bolotin's results, the problem of dynamic stability of the lower part of a string of drill pipes in a vertical well is formulated (and solved in the first approximation). An investigation of the phenomena during the interaction between lengthwise and transverse oscillations of the bottom part of the drill pipe string is carried out. Excitation conditions are determined and the mechanism of the onset of parametric oscillations is explained. 20 refs.

  17. MANTIS helps collection of piping erosion/corrosion data

    International Nuclear Information System (INIS)

    Fairbrother, D.B.

    1988-01-01

    One of the challenges posed by erosion/corrosion inspection of piping in nuclear power plants is handling the large amounts of data generated. Babcock and Wilcox's MANTIS (Modular Automated Non-destructive Thickness Inspection System) uses a small battery-powered, waterproof, dustproof computer to log thickness readings. The readings are obtained from a flaw detector with an analog output signal that is proportional in thickness. (author)

  18. Experimental and modeling hydraulic studies of foam drilling fluid flowing through vertical smooth pipes

    Directory of Open Access Journals (Sweden)

    Amit Saxena

    2017-06-01

    Full Text Available Foam has emerged as an efficient drilling fluid for the drilling of low pressure, fractured and matured reservoirs because of its the ability to reduce formation damage, fluid loss, differential sticking etc. However the compressible nature along with its complicated rheology has made its implementation a multifaceted task. Knowledge of the hydrodynamic behavior of drilling fluid within the borehole is the key behind successful implementation of drilling job. However, little effort has been made to develop the hydrodynamic models for the foam flowing with cuttings through pipes of variable diameter. In the present study, hydrodynamics of the foam fluid was investigated through the vertical smooth pipes of different pipe diameters, with variable foam properties in a flow loop system. Effect of cutting loading on pressure drop was also studied. Thus, the present investigation estimates the differential pressure loss across the pipe. The flow loop permits foam flow through 25.4 mm, 38.1 mm and 50.8 mm diameter pipes. The smaller diameter pipes are used to replicate the annular spaces between the drill string and wellbore. The developed model determines the pressure loss along the pipe and the results are compared with a number of existing models. The developed model is able to predict the experimental results more accurately.

  19. Corrosion of circulating water pipings in thermal and nuclear power stations and corrosion prevention measures

    International Nuclear Information System (INIS)

    Hachiya, Minoru

    1982-01-01

    In the age of energy conservation at present, the power generation facilities have been examined from the viewpoint of performance, endurance and economy, and in particular, the prevention of the loss due to the corrosion of various facilities is one of most important problems. Since circulating water pipings are in contact with sea water and soil, the peculiar corrosion phenomena are brought about on their external and internal surfaces. Namely, the pitting corrosion due to the environment of soil quality difference, the defects of coating and the contact with reinforcing bars in concrete occurs on the external surface, and the overall corrosion due to the increase of flow velocity and the pitting corrosion due to the defects of coating, the contact with different kinds of metals and the gap in corrosion-resistant steel occur on the internal surface. As the measures for corrosion prevention, corrosion-preventive coating and electric corrosion prevention are applied. The principle, the potential and current density, the system, the design procedure and the examples of application of electric corrosion prevention are described. (Kako, I.)

  20. A diagnosis of piping corrosion using image processor

    International Nuclear Information System (INIS)

    Yotsusuji, Mitoshi

    1999-01-01

    There are many piping installed to transfer various type of fluid in the petro-refinal, petrochemical plant and so on. These piping are used in corrosion and erosion environment by internal fluids and will get the localized wastage with various form such as a pitting corrosion and a grooving. Therefore, the maintenance inspection to detect shch wastage at the early stage should be necessary not only for effective operation but for safety control too. By introducing FCR system equipped with imaging plate (IP) which have high sensitivity and high resolution using the special fluorescent substance instead of the usual industry X-ray film, it is possible to measure the relative penetrated radiation intensity of interesting areas with the correct value of digital counts. Engaging to this technique, we developed the method to judge the wastage depth of plane area on large diameter piping, as well as evaluate the cross section of the pipe to compare the relative penetrated radiation intensity of wastage parts with sound area. (author)

  1. Failure Analysis of End Grain Attack and Pit Corrosion in 316L Stainless Steel Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Un Bong; Nam, Sung Hoon [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of); Choe, Byung Hak; Shim, Jong Hun [Gangneung-Wonju National University, Gangneung (Korea, Republic of); Lee, Jin Hee [Oil and Gas Technology SK E and C, Junggu (Korea, Republic of); Kim, Eui Soo [National Forensic Service, Wonju (Korea, Republic of)

    2015-01-15

    The aim of this paper was to analyze the cause of surface cracks and pit corrosion on 316L pipe. An End Grain Attack (EGA) as a kind of pit mechanism was conducted on the pipe surface. The early stage of the EGA may come from under-deposit of caustic-water formation compositions like Na+, K+, Ca+, and Mg+ etc. The under-deposit corrosion is caused by the corrosion layer on the pipe surface followed by crevice corrosion due to accumulation of Cl‒ or S‒ composition between the corrosion layer and the pipe surface. In the early stage, the EGA occurred in all grain boundaries beneath the under-deposit corrosion. In the later stage of EGA, almost all the early attacked grain boundaries stopped at a limited depth of about 10 µm. Meanwhile, only the smallest number of the attacked boundaries progressed into the pipe as pit corrosion and resulted in leak failure.

  2. Surface Studies of Ultra Strength Drilling Steel after Corrosion Fatigue in Simulated Sour Environment

    Energy Technology Data Exchange (ETDEWEB)

    M. Ziomek-Moroz; J.A. Hawk; R. Thodla; F. Gui

    2012-05-06

    The Unites States predicted 60% growth in energy demand by 2030 makes oil and natural gas primary target fuels for energy generation. The fact that the peak of oil production from shallow wells (< 5000 m) is about to be reached, thereby pushing the oil and natural gas industry into deeper wells. However, drilling to depths greater than 5000 m requires increasing the strength-to weight ratio of the drill pipe materials. Grade UD-165 is one of the ultra- high yield strength carbon steels developed for ultra deep drilling (UDD) activities. Drilling UDD wells exposes the drill pipes to Cl{sup -}, HCO{sub 3}{sup -}/CO{sub 3}{sup 2-}, and H{sub 2}S-containig corrosive environments (i.e., sour environments) at higher pressures and temperatures compared to those found in conventional wells. Because of the lack of synergism within the service environment, operational stresses can result in catastrophic brittle failures characteristic for environmentally assisted cracking (EAC). Approximately 75% of all drill string failures are caused by fatigue or corrosion fatigue. Since there is no literature data on the corrosion fatigue performance of UD-165 in sour environments, research was initiated to better clarify the fatigue crack growth (FCGR) behavior of this alloy in UDD environments. The FCGR behavior of ultra-strength carbon steel, grade UD-165, was investigated by monitoring crack growth rate in deaerated 5%NaCl solution buffered with NaHCO{sub 3}/Na{sub 2}CO{sub 3} and in contact with H{sub 2}S. The partial pressure of H{sub 2}S (p{sub H2S}) was 0.83 kPa and pH of the solution was adjusted by NaOH to 12. The fatigue experiments were performed at 20 and 85 C in an autoclave with surface investigations augmented by scanning electron microscopy (SEM) and energy dispersive x-ray (EDX) spectroscopy. In this study, research focused on surface analyses supported by the fatigue crack growth rate measurements. Fig. 1 shows an SEM micrograph of the crack that propagated from the

  3. Evaluation of stress corrosion crack growth in BWR piping systems

    International Nuclear Information System (INIS)

    Kassir, M.; Sharma, S.; Reich, M.; Chang, M.T.

    1985-05-01

    This report presents the results of a study conducted to evaluate the effects of stress intensity factor and environment on the growth behavior of intergranular stress corrosion cracks in type 304 stainless steel piping systems. Most of the detected cracks are known to be circumferential in shape, and initially started at the inside surface in the heat affected zone near girth welds. These cracks grow both radially in-depth and circumferentially in length and, in extreme cases, may cause leakage in the installation. The propagation of the crack is essentially due to the influence of the following simultaneous factors: (1) the action of applied and residual stress; (2) sensitization of the base metal in the heat affected zone adjacent to girth weld; and (3) the continuous exposure of the material to an aggressive environment of high temperature water containing dissolved oxygen and some levels of impurities. Each of these factors and their effects on the piping systems is discussed in detail in the report. The report also evaluates the time required for hypothetical cracks in BWR pipes to propagate to their critical size. The pertinent times are computed and displayed graphically. Finally, parametric study is performed in order to assess the relative influence and sensitivity of the various input parameters (residual stress, crack growth law, diameter of pipe, initial size of defect, etc.) which have bearing on the growth behavior of the intergranular stress corrosion cracks in type 304 stainless steel. Cracks in large-diameter as well as in small-diameter pipes are considered and analyzed. 27 refs., 25 figs., 10 tabs

  4. Full-signature real-time corrosion detection of underground casing pipes

    NARCIS (Netherlands)

    Yin, Jiming; Lu, Mi; Pineda de Gyvez, J.

    2000-01-01

    Corrosion monitoring and early detection of pits and wall thinning for casing pipes are considerably important to gas and petroleum industries since the frequently occurring corrosion at the internal or external parts of those steel casing pipes used in underground gas storage or oil fields causes

  5. Residual stresses and stress corrosion cracking in pipe fittings

    International Nuclear Information System (INIS)

    Parrington, R.J.; Scott, J.J.; Torres, F.

    1994-06-01

    Residual stresses can play a key role in the SCC performance of susceptible materials in PWR primary water applications. Residual stresses are stresses stored within the metal that develop during deformation and persist in the absence of external forces or temperature gradients. Sources of residual stresses in pipe fittings include fabrication processes, installation and welding. There are a number of methods to characterize the magnitude and orientation of residual stresses. These include numerical analysis, chemical cracking tests, and measurement (e.g., X-ray diffraction, neutron diffraction, strain gage/hole drilling, strain gage/trepanning, strain gage/section and layer removal, and acoustics). This paper presents 400 C steam SCC test results demonstrating that residual stresses in as-fabricated Alloy 600 pipe fittings are sufficient to induce SCC. Residual stresses present in as-fabricated pipe fittings are characterized by chemical cracking tests (stainless steel fittings tested in boiling magnesium chloride solution) and by the sectioning and layer removal (SLR) technique

  6. Screening method for piping wall loss by flow accelerated corrosion

    International Nuclear Information System (INIS)

    Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

    2008-01-01

    Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

  7. Screening method for piping wall loss by flow accelerated corrosion

    International Nuclear Information System (INIS)

    Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

    2007-01-01

    Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

  8. Extended Reach Drilling on the example of Reelwell Drilling Method: Influence examination of different drill pipes on drilling performance on Idun field on the Norwegian Continental Shelf by PGNiG Norway AS.

    OpenAIRE

    Krol, Dariusz Pawel

    2011-01-01

    Master's thesis in Petroleum engineering Horizontal or extended reach drilling is incredibly fast growing technology. Although in some areas of the world ERD is still novelty, most of oil companies have been using the technology reliably and successfully for dozens of years. And those companies want to improve well-worn solutions to obtain better performance, thereby reducing costs. One of the main aspects that affects drilling performance and efficiency is adequate choice of drill pipe...

  9. Fatigue of Range 3 Drill Pipe Fatigue des tiges de forage de gamme 3

    Directory of Open Access Journals (Sweden)

    Lubinski A.

    2006-11-01

    Full Text Available Past work on permissible hole curvature ta avoid drill pipe fatigue was bosed upon the assumption that drill pipe does not contact the wall of the hale between tool joints. In the present paper this assumption is removed, and the pipe may either be in contact or in no contact with the hale, whichever is actually the case. Both mothemotics and results in form of grophs are presented and, discussed. The findings of this palper apply mainly to Range 3 drill pipe, but in the case of 3 I/2 in (88.9 mm drill pipe, application is useful even for Range 2. Usage and field results with Range 3 drill pipe are reported. Les travaux déjà effectués sur la courbure admissible dans les trous de forage (« dag legs » pour éviter la fatigue des tiges de forage sont basés sur l'hypothèse que celles-ci ne rentrent pas en contact avec la paroi entre deux raccords de tige. Dans cet article on écarte une telle hypothèse : la tige peut être ou non en contact avec la paroi. Les équations mathématiques et les résultats sous forme graphique sont présentés et discutés. Ils s'appliquent principalement aux tiges de gamme 3 mais sont aussi utiles à celles de gamme 2 et de diamètre égal à 3 I/2 pouces (88,9 mm. On indique l'utilisation et les résultats sur chantier pour les tiges de gamme 3.

  10. A Study on the Characteristics of Corrosion in Cold Worked Flexible STS 304 Stainless Steel Pipes

    International Nuclear Information System (INIS)

    Kim, In Soo; Kim, Sung Jin

    1993-01-01

    Effects of cold working on the corrosion resistance of austenitic STS 304 stainless steel pipes were investigated using anodic polarization method, EDX analysis and SEM technique. Corrosion products had a lots of S and Cl - ion. Generally, corrosion patterns as a result of STS 304 stainless steel to concrete environment were proceeded in the order of the pitting to intergranular corrosion. In the case of the flexible pipes were covered tightly with other polymer materials, crevice corrosion occurred to a much greater extent on austenitic than on martensitic region

  11. Applied mathematics. Careful studies of drill bits and drill pipes set vibrations; Mathematiques appliquees. Etudes approfondies des vibrations du trepan et du train de tiges

    Energy Technology Data Exchange (ETDEWEB)

    Mabile, C.; Rey Fabre, I.; Benjelloun-Touimi-Dabaghi, Z. [Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France)

    1997-04-01

    During the rotary drilling, drill pipes and bits are submitted to physical stresses which are all the more important that the well is deep. The aim of the study is then to physically understand these phenomena in order to prevent the effects as the pre-wear, the rupture of the drill pipes or the destruction of the measure instruments used at the bottom during the drilling of the well. Computers are used to establish a mathematical model which correspond to reality and which should be directly used on offshore platforms. (O.M.)

  12. Risk based service life prediction of underground cast iron pipes subjected to corrosion

    International Nuclear Information System (INIS)

    Li, C.Q.; Mahmoodian, M.

    2013-01-01

    Aging and deterioration of underground cast iron pipes is inevitable after their long time in service, with corrosion being the most predominant mechanism for pipe failures. Although considerable research has been undertaken in the past few decades, more is on the effects of corrosion on structural capacity of pipes than that on the prediction of their service life. This paper presents a methodology to quantitatively assess the risk of pipe collapse and predict its remaining service life using a time-dependent reliability theory. The concept of stress intensity in fracture mechanics is employed to establish the failure criterion of pipe collapse. An empirical model is derived for maximum pit growth of corrosion from the available data based on mathematical regressions. An example is provided to illustrate the application of the proposed method. It is found in the paper that the risk of pipe collapse increases with an increase in the diameter of the pipe for both external and internal corrosion. It is also found that the tougher the pipe is, the smaller the risk of its collapse. The paper concludes that a time-dependent reliability method is a very useful tool to predict the risk of pipe collapse and its remaining service life. The proposed method can help the water industry develop rehabilitation or replacement strategy for existing pipe networks with a view for better management of the pipe asset

  13. Development of seamless forged pipe and fitting for BWR recirculation loop piping with improved resistance to intergranular stress corrosion cracking

    International Nuclear Information System (INIS)

    Ohnishi, Keizo; Tsukada, Hisashi; Kobayashi, Masayoshi; Iwadate, Tadao; Ono, Shinichi

    1981-01-01

    As a primary remedy for IGSCC of primary loop piping, especially Recirculation Loop Piping of BWR, extra low carbon stainless steel with high nitrogen content has become to be used. While, in order to make In-service Inspection easier and complete, new design of piping which decrease both number and total length of weld line has been considered. Japan Steel Works has developed the research on large size seamless forged pipe and fitting made from high nitrogen extra low carbon 316 stainless steel. This paper describes the key points of manufacturing technology as well as the material properties, especially strength and intergranular-corrosion and intergranular- stress-corrosion-cracking-resistivities of these forged pipe and fitting. (author)

  14. Acoustic emission reviling and danger level evaluation of stress corrosion cracking in stainless steel pipes

    International Nuclear Information System (INIS)

    Muravin, Gregory; Muravin, Boris; Lezvinsky, Luidmila

    2000-01-01

    Breakdowns and catastrophic damage occurring during the operation of nuclear power stations pipelines cause substantial economic and social loss annually throughout the world. Stress corrosion, vibration, fatigue, erosion, water shock, dynamic load, construction defects/errors are the main causes of pipes failures. For these reasons and in view of the age of nuclear power station pipes, there is an increased interest in finding means to prevent potential pipe failures. Nevertheless, statistical data of pipe failures continues to show significant numbers of accidents mainly due to stress corrosion cracking (about 65-80% of total number). To this end, a complex of investigations was carried out for the reliable AE diagnosis of pipes undergone stress corrosion cracking. These include: finding AE indications (fingerprints) of flaws developing in the metal in original condition as well as in metal subjected to stress corrosion; preparing AE criteria for evaluating the danger level of defects. (author)

  15. Stress-corrosion cracking in BWR and PWR piping

    International Nuclear Information System (INIS)

    Weeks, R.W.

    1983-07-01

    Intergranular stress-corrosion cracking of weld-sensitized wrought stainless steel piping has been an increasingly ubiquitous and expensive problem in boiling-water reactors over the last decade. In recent months, numerous cracks have been found, even in large-diameter lines. A number of potential remedies have been developed. These are directed at providing more resistant materials, reducing weld-induced stresses, or improving the water chemistry. The potential remedies are discussed, along with the capabilities of ultrasonic testing to find and size the cracks and related safety issues. The problem has been much less severe to date in pressurized-water reactors, reflecting the use of different materials and much lower coolant oxygen levels

  16. Corrosion resistance of stainless steel pipes in soil

    Energy Technology Data Exchange (ETDEWEB)

    Sjoegren, L.; Camitz, G. [Swerea KIMAB AB, Box 55970, SE-102 16 Stockholm (Sweden); Peultier, J.; Jacques, S.; Baudu, V.; Barrau, F.; Chareyre, B. [Industeel and ArcelorMittal R and D, 56 rue Clemenceau, BP19, FR-71201 le Creusot, Cedex (France); Bergquist, A. [Outokumpu Stainless AB, P.O. Box 74, SE-774 22 Avesta (Sweden); Pourbaix, A.; Carpentiers, P. [Belgian Centre for Corrosion Study, Avenue des Petits-Champs 4A, BE 1410 Waterloo (Belgium)

    2011-04-15

    To be able to give safe recommendations concerning the choice of suitable stainless steel grades for pipelines to be buried in various soil environments, a large research programme, including field exposures of test specimens buried in soil in Sweden and in France, has been performed. Resistance against external corrosion of austenitic, super austenitic, lean duplex, duplex and super duplex steel grades in soil has been investigated by laboratory tests and field exposures. The grades included have been screened according to their critical pitting-corrosion temperature and according to their time-to-re-passivation after the passive layer has been destroyed locally by scratching. The field exposures programme, being the core of the investigation, uses large specimens: 2 m pipes and plates, of different grades. The exposure has been performed to reveal effects of aeration cells, deposits or confined areas, welds and burial depth. Additionally, investigations of the tendency of stainless steel to corrode under the influence of alternating current (AC) have been performed, both in the laboratory and in the field. Recommendations for use of stainless steels under different soil conditions are given based on experimental results and on operating experiences of existing stainless steel pipelines in soil. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Corrosive microenvironments at lead solder surfaces arising from galvanic corrosion with copper pipe.

    Science.gov (United States)

    Nguyen, Caroline K; Stone, Kendall R; Dudi, Abhijeet; Edwards, Marc A

    2010-09-15

    As stagnant water contacts copper pipe and lead solder (simulated soldered joints), a corrosion cell is formed between the metals in solder (Pb, Sn) and the copper. If the resulting galvanic current exceeds about 2 μA/cm(2), a highly corrosive microenvironment can form at the solder surface, with pH chloride concentrations at least 11 times higher than bulk water levels. Waters with relatively high chloride tend to sustain high galvanic currents, preventing passivation of the solder surface, and contributing to lead contamination of potable water supplies. The total mass of lead corroded was consistent with predictions based on the galvanic current, and lead leaching to water was correlated with galvanic current. If the concentration of sulfate in the water increased relative to chloride, galvanic currents and associated lead contamination could be greatly reduced, and solder surfaces were readily passivated.

  18. Corrosion map for metal pipes in coastal Louisiana : research project capsule.

    Science.gov (United States)

    2016-03-01

    The objective of this project is to create a guidance document with maps : that delineate zones where metal pipe is prone to increased corrosion due : to environmental conditions. Results from this project will provide a logical : rationale to suppor...

  19. Study of a pipe-scanning robot for use in post-construction evaluation during horizontal directional drilling.

    Science.gov (United States)

    2015-06-01

    Trenchless Technology has become an increasingly popular underground utility construction method, beginning in : the early 1900s with pipe jacking beneath railroad lines. One method, horizontal directional drilling (HDD), became : more common in the ...

  20. Prediction on corrosion rate of pipe in nuclear power system based on optimized grey theory

    International Nuclear Information System (INIS)

    Chen Yonghong; Zhang Dafa; Chen Dengke; Jiang Wei

    2007-01-01

    For the prediction of corrosion rate of pipe in nuclear power system, the pre- diction error from the grey theory is greater, so a new method, optimized grey theory was presented in the paper. A comparison among predicted results from present and other methods was carried out, and it is seem that optimized grey theory is correct and effective for the prediction of corrosion rate of pipe in nuclear power system, and it provides a fundamental basis for the maintenance of pipe in nuclear power system. (authors)

  1. The use of radiography for thickness measurement and corrosion monitoring in pipes

    International Nuclear Information System (INIS)

    Edalati, K.; Rastkhah, N.; Kermani, A.; Seiedi, M.; Movafeghi, A.

    2006-01-01

    In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques

  2. The use of radiography for thickness measurement and corrosion monitoring in pipes

    Energy Technology Data Exchange (ETDEWEB)

    Edalati, K. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)]. E-mail: NDT99@aeoi.org.ir; Rastkhah, N. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Kermani, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Seiedi, M. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Movafeghi, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)

    2006-10-15

    In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques.

  3. Stress corrosion cracking of nuclear reactor pressure vessel and piping steels

    International Nuclear Information System (INIS)

    Speidel, M.O.; Magdowski, R.M.

    1988-01-01

    This paper presents an extensive investigation of stress corrosion cracking of nuclear reactor pressure vessel and piping steels exposed to hot water. Experimental fracture mechanics results are compared with data from the literature and other laboratories. Thus a comprehensive overview of the present knowledge concerning stress corrosion crack growth rates is provided. Several sets of data confirm that 'fast' stress corrosion cracks with growth rates between 10 -8 and 10 -7 m/s and threshold stress intensities around 20 MN m -3/2 can occur under certain conditions. However, it appears possible that specific environmental, mechanical and metallurgical conditions which may prevail in reactors can result in significantly lower stress corrosion crack growth rates. The presently known stress corrosion crack growth rate versus stress intensity curves are discussed with emphasis on their usefulness in establishing safety margins against stress corrosion cracking of components in service. Further substantial research efforts would be helpful to provide a data base which permits well founded predictions as to how stress corrosion cracking in pressure vessels and piping can be reliably excluded or tolerated. It is emphasized, however, that the nucleation of stress corrosion cracks (as opposed to their growth) is difficult and may contribute substantially to the stress corrosion free service behaviour of the overwhelming majority of pressure vessels and pipes. (author)

  4. Evaluation of wall thinning profile by flow accelerated corrosion in separation and union pipe

    International Nuclear Information System (INIS)

    Watanabe, Shun; Yoneda, Kimitoshi

    2013-01-01

    Flow Accelerated Corrosion (FAC) is a pipe wall thinning phenomena to be monitored and managed in power plants with high priority. At present, its management has been conducted with conservative evaluation of thinning rate and residual lifetime of the piping based on wall thickness measurements. However, noticeable case of wall thinning was occurred at separation and union pipe. In such pipe system, it is a problem to manage section beneath reinforcing plate of T-tube pipe and 'crotch' of T-joint pipe; the region where wall thickness measurement is difficult to conduct with ordinary ultrasonic testing device. In this study, numerical analysis for separation and union part of T-tube and T-joint pipe was conducted, and wall thinning profile by Flow Accelerated Corrosion was evaluated by calculating mass transfer coefficient and geometry factor. Based on these results, we considered applicable wall thinning management for T-tube and T-joint pipe. In the case of union flow from main and branch pipe, the wall thinning profile of T-tube showed the tendency of increase at main pipe like semielliptical region. On the other hand, noticeable profile appeared at 'crotch' in T-joint. Although it was found that geometry factor of T-joint in this case was half the value of T-tube, an alternative evaluation method to previous one might be needed for the profiles of 'semielliptical region' and 'crotch'. (author)

  5. Effect of heat treatment on the grooving corrosion resistance of ERW pipes

    International Nuclear Information System (INIS)

    Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

    2002-01-01

    The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

  6. Reliability analysis of stainless steel piping using a single stress corrosion cracking damage parameter

    International Nuclear Information System (INIS)

    Guedri, A.

    2013-01-01

    This article presents the results of an investigation that combines standard methods of fracture mechanics, empirical correlations of stress-corrosion cracking, and probabilistic methods to provide an assessment of Intergranular Stress Corrosion Cracking (IGSCC) of stainless steel piping. This is done by simulating the cracking of stainless steel piping under IGSCC conditions using the general methodology recommended in the modified computer program Piping Reliability Analysis Including Seismic Events, and by characterizing IGSCC using a single damage parameter. Good correlation between the pipe end-life probability of leak and the damage values were found. These correlations were later used to generalize this probabilistic fracture model. Also, the probability of detection curves and the benefits of in-service inspection in order to reduce the probability of leak for nuclear piping systems subjected to IGSCC were discussed for several pipe sizes. It was found that greater benefits could be gained from inspections for the large pipe as compared to the small pipe sizes. Also, the results indicate that the use of a better inspection procedure can be more effective than a tenfold increase in the number of inspections of inferior quality. -- Highlights: • We simulate the pipe probability of failure under different level of SCC damages. • The residual stresses are adjusted to calibrate the model. • Good correlations between 40-year cumulative leak probabilities and D σ are found. • These correlations were used to generalize this probabilistic fracture model. • We assess the effect of inspection procedures and scenarios on leak probabilities

  7. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    International Nuclear Information System (INIS)

    Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

    2015-01-01

    Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  8. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Haiya, E-mail: flying850612@126.com; Tian, Yimei, E-mail: ymtian_2000@126.com; Wan, Jianmei, E-mail: 563926510@qq.com; Zhao, Peng, E-mail: zhpeng@tju.edu.cn

    2015-12-01

    Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  9. Corrosion caused by elevator and spider marks on CRA pipe: Comparison of conventional inserts and a new gripping system

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-05-01

    Corrosion-resistant alloys (CRA) are used to reduce corrosion damage to casing and tubing strings and prolong the life span of the well pipe. An analysis of various corrosion mechanisms shows that surface integrity is an important factor in corrosion prevention. Surface damage caused by inappropriate handling or conventional slip markings contribute directly to the development and propagation of corrosion. A newly developed gripping system distributes the load equally onto a large number of small peaks, minimizing the indentation of each single peak. The new gripping system does not damage the surface integrity of the pipe, virtually eliminating the corrosion potential.

  10. Microbiological corrosion of ASTM SA105 carbon steel pipe for industrial fire water usage

    Science.gov (United States)

    Chidambaram, S.; Ashok, K.; Karthik, V.; Venkatakrishnan, P. G.

    2018-02-01

    The large number of metallic systems developed for last few decades against both general uniform corrosion and localized corrosion. Among all microbiological induced corrosion (MIC) is attractive, multidisciplinary and complex in nature. Many chemical processing industries utilizes fresh water for fire service to nullify major/minor fire. One such fire water service line pipe attacked by micro-organisms leads to leakage which is industrially important from safety point of view. Also large numbers of leakage reported in similar fire water service of nearby food processing plant, paper & pulp plant, steel plant, electricity board etc…In present investigation one such industrial fire water service line failure analysis of carbon steel line pipe was analyzed to determine the cause of failure. The water sample subjected to various chemical and bacterial analyses. Turbidity, pH, calcium hardness, free chlorine, oxidation reduction potential, fungi, yeasts, sulphide reducing bacteria (SRB) and total bacteria (TB) were measured on water sample analysis. The corrosion rate was measured on steel samples and corrosion coupon measurements were installed in fire water for validating non flow assisted localized corrosion. The sulphide reducing bacteria (SRB) presents in fire water causes a localized micro biological corrosion attack of line pipe.

  11. Research on Performance and Microstructure of Sewage Pipe Mortar Strengthened with Different Anti-Corrosion Technologies

    Science.gov (United States)

    Mu, Song; Zhou, Huaxin; Shi, Liang; Liu, Jianzhong; Cai, Jingshun; Wang, Feng

    2017-10-01

    Mostly urban underground sewage is the acidic corrosion environment with a high concentration of aggressive ions and microbe, which resulted in performance deterioration and service-life decrease of sewage concrete pipe. In order to effectively protect durability of the concrete pipe, the present paper briefly analysed the main degradation mechanism of concrete pipe attacked by urban underground sewage, and proposed that using penetrating and strengthening surface sealer based on inorganic chemistry. In addition, using index of compressive strength, weight loss and appearance level to investigate the influence of the sealer on corrosion resistance of mortar samples after different dry-wet cycles. Besides, comparative research on effect of the sealer, aluminate cement and admixture of corrosion resistance was also addressed. At last, the SEM technology was used to reveal the improvement mechanism of different technologies of corrosion resistance. The results indicated that the sealer and aluminate cement can significantly improve corrosion resistance of mortar. Besides, the improvement effect can be described as the descending order: the penetrating and strengthening surface sealer > aluminate cement > admixture of corrosion resistance. The mortar sample treated with the sealer displayed the condensed and sound microstructure which proved that the sealer can improve the corrosion resistance to urban underground sewage.

  12. Erosion corrosion in power plant piping systems - Calculation code for predicting wall thinning

    International Nuclear Information System (INIS)

    Kastner, W.; Erve, M.; Henzel, N.; Stellwag, B.

    1990-01-01

    Extensive experimental and theoretical investigations have been performed to develop a calculation code for wall thinning due to erosion corrosion in power plant piping systems. The so-called WATHEC code can be applied to single-phase water flow as well as to two-phase water/steam flow. Only input data which are available to the operator of the plant are taken into consideration. Together with a continuously updated erosion corrosion data base the calculation code forms one element of a weak point analysis for power plant piping systems which can be applied to minimize material loss due to erosion corrosion, reduce non-destructive testing and curtail monitoring programs for piping systems, recommend life-extending measures. (author). 12 refs, 17 figs

  13. A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead

    OpenAIRE

    Wu, Jianbo; Fang, Hui; Li, Long; Wang, Jie; Huang, Xiaoming; Kang, Yihua; Sun, Yanhua; Tang, Chaoqing

    2017-01-01

    To meet the great needs for MFL (magnetic flux leakage) inspection of drill pipes at wellheads, a lift-off-tolerant MFL testing method is proposed and investigated in this paper. Firstly, a Helmholtz coil magnetization method and the whole MFL testing scheme are proposed. Then, based on the magnetic field focusing effect of ferrite cores, a lift-off-tolerant MFL sensor is developed and tested. It shows high sensitivity at a lift-off distance of 5.0 mm. Further, the follow-up high repeatabilit...

  14. Influence of pipe material and surfaces on sulfide related odor and corrosion in sewers.

    Science.gov (United States)

    Nielsen, Asbjørn Haaning; Vollertsen, Jes; Jensen, Henriette Stokbro; Wium-Andersen, Tove; Hvitved-Jacobsen, Thorkild

    2008-09-01

    Hydrogen sulfide oxidation on sewer pipe surfaces was investigated in a pilot scale experimental setup. The experiments were aimed at replicating conditions in a gravity sewer located immediately downstream of a force main where sulfide related concrete corrosion and odor is often observed. During the experiments, hydrogen sulfide gas was injected intermittently into the headspace of partially filled concrete and plastic (PVC and HDPE) sewer pipes in concentrations of approximately 1,000 ppm(v). Between each injection, the hydrogen sulfide concentration was monitored while it decreased because of adsorption and subsequent oxidation on the pipe surfaces. The experiments showed that the rate of hydrogen sulfide oxidation was approximately two orders of magnitude faster on the concrete pipe surfaces than on the plastic pipe surfaces. Removal of the layer of reaction (corrosion) products from the concrete pipes was found to reduce the rate of hydrogen sulfide oxidation significantly. However, the rate of sulfide oxidation was restored to its background level within 10-20 days. A similar treatment had no observable effect on hydrogen sulfide removal in the plastic pipe reactors. The experimental results were used to model hydrogen sulfide oxidation under field conditions. This showed that the gas-phase hydrogen sulfide concentration in concrete sewers would typically amount to a few percent of the equilibrium concentration calculated from Henry's law. In the plastic pipe sewers, significantly higher concentrations were predicted because of the slower adsorption and oxidation kinetics on such surfaces.

  15. Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

    Science.gov (United States)

    The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

  16. Cathodic corrosion protection of steel pipes; Kathodischer Korrosionsschutz von Rohrleitungsstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland); Schoeneich, Hanns-Georg [Open Grid Europe, Essen (Germany)

    2011-07-01

    The cathodic corrosion protection has been proven excellently in the practical use for buried steel pipelines. This is evidenced statistically by a significantly less frequency of loss compared to non-cathodically protected pipelines. Based on thermodynamic considerations, the authors of the contribution under consideration describe the operation of the cathodic corrosion protection and regular adjustment of the electrochemical potential at the interface steel / soil in practical use. Subsequently, the corrosion scenarios are discussed that may occur when an incorrect setting of the potential results from an operation over several decades. This incorrect setting also can be caused by the failure of individual components of the corrosion protection.

  17. Pipe-CUI-profiler: a portable nucleonic system for detecting corrosion under insulation (CUI) of steel pipes

    International Nuclear Information System (INIS)

    Jaafar Abdullah; Rasif Mohd Zain; Roslan Yahya

    2003-01-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. A portable nucleonic system that can be used to detect CUI without the need to remove the insulation materials, has been developed. The system is based on dual-beam gamma-ray absorption technique. It is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibre-glass or calcium silicate insulation to thicknesses of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting insulated pipes. This paper describes the new nucleonic system that has been developed. This paper describes the basic principle of the system and outlines its performance. (Author)

  18. Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants

    International Nuclear Information System (INIS)

    Wu, P.C.

    1989-04-01

    Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs

  19. Effect of flow conditions on flow accelerated corrosion in pipe bends

    International Nuclear Information System (INIS)

    Mazhar, H.; Ching, C.Y.

    2015-01-01

    Flow Accelerated Corrosion (FAC) in piping systems is a safety and reliability problem in the nuclear industry. In this study, the pipe wall thinning rates and development of surface roughness in pipe bends are compared for single phase and two phase annular flow conditions. The FAC rates were measured using the dissolution of test sections cast from gypsum in water with a Schmidt number of 1280. The change in location and levels of maximum FAC under single phase and two phase flow conditions are examined. The comparison of the relative roughness indicates a higher effect for the surface roughness in single phase flow than in two phase flow. (author)

  20. Radiographic evaluation of corrosion/erosion failures in pressure vessels and pipings in fertilizer industry

    International Nuclear Information System (INIS)

    Sinha, G.S.; Sahay, K.N.; Sundaram, K.V.; Banerji, K.C.

    1977-01-01

    The uses of radiography in combating the corrosion/erosion failures of pressure equipments used in the fertilizer industry are highlighted. Premature failures in fertilizer plants have proved to be very costly. One of the principal agencies responsible for such failures in process industry is corrosion/erosion. Radiography, when supplemented with other NDT-techniques, has been found to be ideal and highly useful method for on-stream inspection and evaluation of corrosion/erosion failures of pressure vessels and pipings. Three case-histories have been presented to illustrate the importance of radiography. (author)

  1. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  2. Inter granular stress corrosion cracking of Ignalina NPP austenitic piping of outside diameter 325 mm

    International Nuclear Information System (INIS)

    Nedzinskas, L.; Klimasauskas, A.

    2003-01-01

    The Inter Granular Stress Corrosion Cracking (IGSCC) of Ignalina NPP main circulation circuit piping, produced from austenitic stainless steel is presented covering current performances and further 'Ageing Management' related actions and plans as well as experience (lessons learned) on solving IGSCC phenomenon, which is currently under investigations and no yet comprehensive answer how to avoid it. (author)

  3. The Effect of Phosphate on the Morphological and Spectroscopic Properties of Copper Pipes Experiencing Localized Corrosion

    Science.gov (United States)

    Extensive localized or pitting corrosion of copper pipes used in household drinking-water plumbing can eventually lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. A growing number of problems have been associated with high pH and low ...

  4. Gel structure of the corrosion layer on cladding pipes of nuclear fuels

    Czech Academy of Sciences Publication Activity Database

    Medek, Jiří; Weishauptová, Zuzana

    2009-01-01

    Roč. 393, č. 2 (2009), s. 306-310 ISSN 0022-3115 R&D Projects: GA ČR GA106/04/0043 Institutional research plan: CEZ:AV0Z30460519 Keywords : cladding pipes of nuclear fuels * corrosion layer * zirconium alloys Subject RIV: JF - Nuclear Energetics Impact factor: 1.933, year: 2009

  5. Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

    Science.gov (United States)

    Sinclair, A. N.; Safavi, V.; Honarvar, F.

    2011-06-01

    Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

  6. Corrosion behavior of beryllium copper and other nonmagnetic alloys in simulated drilling environments

    International Nuclear Information System (INIS)

    Cribb, W.R.; Booker, J.; Kane, R.D.; Turn, J.C.

    1984-01-01

    Beryllium copper (BeCu) alloys are known to exhibit high strength and good electrical conductivity. Other attractive properties, low magnetic susceptibility and resistance to galling, make these alloys strong contenders for use as drill collars and instrument housings in drilling equipment. Environmental cracking and corrosion tests were conducted in autoclaves at 66, 121 and 149 C (150, 250 and 300 F) in environments as severe as 10% H 2 S, 20% CO 2 balance N 2 . The results indicate Brush Alloy 25 adequately resists environmental cracking for these conditions, whereas certain nonmagnetic stainless steel cracked. Brush Alloy 25 exhibits acceptable corrosion rates at or below temperatures of 149 C (300 F) in environments with up to 1% H 2 S. Acceptable rates were also observed for environments containing up to 10% H 2 S at 66 C (150 F). The alloy showed this similar acceptable behavior in billet or tube form regardless of the aging treatment

  7. Microbiologically Influenced Corrosion in Copper and Nickel Seawater Piping Systems

    Science.gov (United States)

    1990-09-01

    Influenced Tipton, D. G. and Kain, R. M. 1980. Effect of temperature onCorosiope in Nuclear Power Plants atudy a Mical Gnuide the resistance to pitting of...Monel alloy 400 in seawater. In:Corrosion in Nuclear Power Plants anda Practical ie fr Proceedings of Corrosion 󈨔. Chicago, Illinois: National...Sons Ltd. 441 pp. Quimica . Verink, E.D. and Pourbaix, M. 1971. Use of electrochemical Pope, D. H., Duquette, D. J., Johannes, A. H., and Wayner

  8. Behavior of Corrosion of a Heat Pipe Cooling Device in a Computer

    Directory of Open Access Journals (Sweden)

    S. Rittidech

    2017-12-01

    Full Text Available The aim of this study was to perform life testing and to determine the effect of working time on the corrosion of a heat pipe used for cooling in a computer. The heat pipe was made from a copper tube. The heat pipe consists of evaporator and condenser section. It had a specification similar with the use in ordinary computers, the working fluid being distilled water. When the computer starts, the concentration of the copper solution slightly increases. The greater copper concentration was 0.00062 ppm upon 3000-5000 hours of testing. The surface traces of corrosion rises due to the oxidation of the porous material within the working fluid. The test found that oxygen (O and carbon (C are component contents.

  9. Corrosion and cathodic protection of buried pipes: study, simulation and application of solar energy

    International Nuclear Information System (INIS)

    Laoun, Brahim; Serir, Lazhar; Niboucha, Karima

    2006-01-01

    Cathodic protection is intensively used on steel pipes in petroleum and gas industries. It is a technique used to prevent corrosion which transforms the whole pipe into a cathode of a corrosion cell. Two types of cathodic protection systems are usually used: 1) the galvanic protection systems which use galvanic anodes, also called sacrificial anodes being electrochemically more electronegative than the structure to be protected and 2) the imposed current systems, which through a current generator will deliver a direct current from the anode to the structure to be protected. The aim of this work is to design a cathodic protection system of a pipe by imposed current with auxiliary electric solar energy. (O.M.)

  10. Iron Drinking Water Pipe Corrosion Products: Concentrators of Toxic Metals

    Science.gov (United States)

    2013-01-01

    health risk. In addition Pb corrosion products may be sinks for other metals such as chromium (Cr), copper (Cu), manganese (Mn), and zinc (Zn). These...Vanadium K-Edge X-ray Absorption Near-Edge Structure Interpretation: Application to the Speciation of Vanadium in Oxide Phases from Steel Slag ’, Journal

  11. Fracture evaluation of an in-service piping flaw caused by microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.; Rahman, S.

    1996-01-01

    A pipe fracture experiment was conducted on a section of 6-inch nominal diameter pipe which was degraded by microbiologically induced corrosion (MIC) at a circumferential girth weld. The pipe was a section of one of the service water piping systems to one of the emergency diesel generators at the Haddam Neck (Connecticut Yankee) plant. The experimental results will help validate future ASME Section XI pipe flaw evaluation criteria for other than Class 1 piping. A critical aspect of this experiment was an assessment of the degree of conservatism embodied in the ASME definition of flaw size. The ASME flaw size definition assumes a rectangular shaped, constant depth flaw with a depth equal to its maximum depth for its entire length. Since most service flaws are irregular in shape, this definition may be overly conservative. Results from several fracture prediction models are compared with the experimental results. These results show that, for this case, the ASME Appendix H criteria significantly underpredicted the experimental maximum moment, while other fracture prediction models provided good predictions when accurate pipe, weld and flaw dimensions were used

  12. Investigation and evaluation of stress-corrosion cracking in piping of light water reactor plants

    International Nuclear Information System (INIS)

    1979-01-01

    In 1975, a Pipe Cracking Study Group, established by the United States Nuclear Regulatory Commission (USNRC), reviewed intergranular stress-corrosion cracking (IGSCC) in Bioling Water Reactors (BWRs) and issued a report. During 1978, IGSCC was reported for the first time in large-diameter piping (> 20 in.) in a BWR in Germany. This discovery, together with the reported questions concerning the interpretation of ultrasonic inspections, led to the activation of a new Pipe Crack Study Group (PCSG) by USNRC. The charter of the new PCSG was expanded: (1) to include review of potential for stress-corrosion cracking in Pressurized Water Reactors (PWRs) as well as BWRs, (2) to examine operating experience in foreign reactors relevant to IGSCC, and (3) to study five specific questions. The PCSG limited the scope of the study to BWR and PWR piping runs and safe ends attached to the reactor pressure vessel. Not considered were components such as the reactor pressure vessel, pumps, valves, steam generators, large steam turbines, etc. Throughout this report, as well as in the title, the safe ends are arbitrarily defined as piping

  13. Understanding and coming through PVC-tape-induced stress corrosion cracking in PWR piping system

    International Nuclear Information System (INIS)

    Shibayama, Motoaki; Shigemoto, Naoya; Noguchi, Shinji; Hirano, Shin-ichi; Takagi, Toshimitsu

    2003-01-01

    In October 2000, the 24 years old Ikata-1 PWR-type nuclear power plant suffered cracking in pipes of special two lines, where poly vinyl chloride (PVC) tape had been placed and had become baked over time. The existence of residual stress over 100 MPa in the pipes, a bit of chlorine and a feather like-pattern on the crack faces suggested the event was one of stress corrosion cracking. Residual chlorine on the pipes of special two lines was estimated to be 1100 mg/m 2 . A four points bending stress test was performed on the steel plates with the baked on PVC tape in humid air at 80degC. Taking the actual temperature, stress and chlorine on the pipes of the special two lines into consideration, cracking times were estimated to be 12 years and 15 years respectively, which were close to the actual cracking time of 24 years. The authors calculated damage to pipes with fluids of various temperature and duration, and graphed damage contour with a fluid temperature ordinate and a flow duration abscissa. The fluid conditions of major pipes at the Ikata-1 nuclear power plant, which had not received the full inspection, were positioned on so low area on the damage contour that the plant was estimated to be safe for the coming forty years. (author)

  14. [Analysis of different pipe corrosion by ESEM and bacteria identification by API in pilot distribution network].

    Science.gov (United States)

    Wu, Qing; Zhao, Xinhua; Yu, Qing; Li, Jun

    2008-07-01

    To understand the corrosion of different material water supply pipelines and bacterium in drinking water and biofilms. A pilot distribution network was built and water quality detection was made on popular pipelines of galvanized iron pipe, PPR and ABS plastic pipes by ESEM (environmental scanning electron microscopy). Bacterium in drinking water and biofilms were identified by API Bacteria Identification System 10s and 20E (Biomerieux, France), and pathogenicity of bacterium were estimated. Galvanized zinc pipes were seriously corroded; there were thin layers on inner face of PPR and ABS plastic pipes. 10 bacterium (got from water samples) were identified by API10S, in which 7 bacterium were opportunistic pathogens. 21 bacterium (got from water and biofilms samples) were identified by API20E, in which 5 bacterium were pathogens and 11 bacterium were opportunistic pathogens and 5 bacteria were not reported for their pathogenicities to human beings. The bacterial water quality of drinking water distribution networks were not good. Most bacterium in drinking water and biofilms on the inner face of pipeline of the drinking water distribution network were opportunistic pathogens, it could cause serious water supply accident, if bacteria spread in suitable conditions. In the aspect of pipe material, old pipelines should be changed by new material pipes.

  15. Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

    International Nuclear Information System (INIS)

    Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

    1991-01-01

    Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed

  16. Development of protocols for corrosion and deposits evaluation in pipes by radiography

    International Nuclear Information System (INIS)

    2005-04-01

    The International Atomic Energy Agency is promoting industrial applications of non-destructive testing (NDT) technology, which includes radiography testing (RT) and related methods, to assure safety and reliability of operation of nuclear, petrochemical and other industrial facilities. In many industries such as petroleum, power stations, refineries, petrochemical and chemical plants, desalination pipelines and urban gas installations, the reliability and safety of equipment can be substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes, which can seriously affect the security and consistency. One of the most important parameters in a piping or pipeline to be monitored and measured is the wall thickness. Among NDT methods, radiography has the advantage in that in the process of an inspection it eliminates the need for the costly removal of the pipe insulation and also the added benefit that it can be carried out in high temperature environments. The Coordinated Research Project (CRP) on Validation of Protocols for Corrosion and Deposits Determination in Small Diameter Pipes by Radiography (CORDEP) was implemented from 1997 to 2000 with the participation of 11 NDT laboratories from Algeria, China, Costa Rica, France, India, Republic of Korea, Malaysia, Sri Lanka, Syrian Arab Republic, Tunisia and Turkey. The CRP tested and validated radiographic measurement of corrosion and deposits in straight and bent pipes made of carbon or stainless steels corroded/eroded on the outer or inner surfaces with or without insulation. Each participating laboratory produced three test specimens of straight and bent pipes containing natural as well as simulated corrosion defects. Typical diameters of these pipes were up to 168 mm. Radiography using X ray machines and radioisotopes of Iridium-192 and Cobalt-60 in conjunction with radiographic film using single and double wall penetrations for total inspection was performed. Selected

  17. Inspection of piping wall loss with flow accelerated corrosion accelerated simulation test

    International Nuclear Information System (INIS)

    Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

    2009-01-01

    Flow Accelerated Corrosion (FAC) has become a hot issue for aging of passive components. Ultrasonic Technique (UT) has been adopted to inspect the secondary piping of Nuclear Power Plants (NPPs). UT, however, uses point detection method, which results in numerous detecting points and thus takes time. We developed an Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to monitor the thickness of piping that covers wide range of piping at once time. Since the ES-DCPD method covers area, not a point, it needs less monitoring time. This can be a good approach to broad carbon steel piping system such as secondary piping of NPPs. In this paper, FAC accelerated simulation test results is described. We realized accelerated FAC phenomenon by 2 times test: 23.7% thinning in 216.7 hours and 51% thinning in 795 hours. These were monitored by ES-DCPD and traditional UT. Some parameters of water chemistry are monitored and controlled to accelerate FAC process. As sensitive factors on FAC, temperature and pH was changed during the test. The wall loss monitored results reflected these changes of water chemistry successfully. Developed electrodes are also applied to simulation loop to monitor water chemistry. (author)

  18. Comparative analysis of numerical models of pipe handling equipment used in offshore drilling applications

    Energy Technology Data Exchange (ETDEWEB)

    Pawlus, Witold, E-mail: witold.p.pawlus@ieee.org; Ebbesen, Morten K.; Hansen, Michael R.; Choux, Martin; Hovland, Geir [Department of Engineering Sciences, University of Agder, PO Box 509, N-4898 Grimstad (Norway)

    2016-06-08

    Design of offshore drilling equipment is a task that involves not only analysis of strict machine specifications and safety requirements but also consideration of changeable weather conditions and harsh environment. These challenges call for a multidisciplinary approach and make the design process complex. Various modeling software products are currently available to aid design engineers in their effort to test and redesign equipment before it is manufactured. However, given the number of available modeling tools and methods, the choice of the proper modeling methodology becomes not obvious and – in some cases – troublesome. Therefore, we present a comparative analysis of two popular approaches used in modeling and simulation of mechanical systems: multibody and analytical modeling. A gripper arm of the offshore vertical pipe handling machine is selected as a case study for which both models are created. In contrast to some other works, the current paper shows verification of both systems by benchmarking their simulation results against each other. Such criteria as modeling effort and results accuracy are evaluated to assess which modeling strategy is the most suitable given its eventual application.

  19. Characteristics of iron corrosion scales and water quality variations in drinking water distribution systems of different pipe materials.

    Science.gov (United States)

    Li, Manjie; Liu, Zhaowei; Chen, Yongcan; Hai, Yang

    2016-12-01

    Interaction between old, corroded iron pipe surfaces and bulk water is crucial to the water quality protection in drinking water distribution systems (WDS). Iron released from corrosion products will deteriorate water quality and lead to red water. This study attempted to understand the effects of pipe materials on corrosion scale characteristics and water quality variations in WDS. A more than 20-year-old hybrid pipe section assembled of unlined cast iron pipe (UCIP) and galvanized iron pipe (GIP) was selected to investigate physico-chemical characteristics of corrosion scales and their effects on water quality variations. Scanning Electron Microscope (SEM), Energy Dispersive X-ray Spectroscopy (EDS), Inductively Coupled Plasma (ICP) and X-ray Diffraction (XRD) were used to analyze micromorphology and chemical composition of corrosion scales. In bench testing, water quality parameters, such as pH, dissolved oxygen (DO), oxidation reduction potential (ORP), alkalinity, conductivity, turbidity, color, Fe 2+ , Fe 3+ and Zn 2+ , were determined. Scale analysis and bench-scale testing results demonstrated a significant effect of pipe materials on scale characteristics and thereby water quality variations in WDS. Characteristics of corrosion scales sampled from different pipe segments show obvious differences, both in physical and chemical aspects. Corrosion scales were found highly amorphous. Thanks to the protection of zinc coatings, GIP system was identified as the best water quality stability, in spite of high zinc release potential. It is deduced that the complicated composition of corrosion scales and structural break by the weld result in the diminished water quality stability in HP system. Measurement results showed that iron is released mainly in ferric particulate form. Copyright © 2016 Elsevier Ltd. All rights reserved.

  20. A study on prediction of metal loss by flow-accelerated corrosion in the CANDU NPP secondary piping systems

    International Nuclear Information System (INIS)

    Shim, S. H.; Song, J. S.; Yoon, K. B.; Hwang, K. M.; Jin, T. E.; Lee, S. H.; Kim, W. S.

    2001-01-01

    Flow-Accelerated Corrosion(FAC) is a phenomenon that results in metal loss from piping, vessels, and equipment made of carbon steel. FAC occurs only under certain conditions of flow, chemistry, geometry, and material. Unfortunately, those conditions are in much of the high-energy piping in nuclear and fossil-fueled power plants. Also, for domestic NPP secondary pipings whose operating time become longer, more evidences of FAC have been reported. The authors are studying on FAC management using CHECWORKS, computer code developed by EPRI. This paper is on the prediction results of metal loss by FAC in the one of CANDU type NPP secondary piping systems

  1. Corrosion of welded steel piping in domestic hot water: A case history. Corrosion de una instalacion de tubos soldados de acero galvanizado para agua caliente

    Energy Technology Data Exchange (ETDEWEB)

    Herrera, E J; Soria, L; Gallardo, J M

    1993-01-01

    Many leaks had occurred after seven years of service in the hot sanitary water system of building. The results of the failure analysis have led to the conclusion that the reduced life of the piping system was primarily promoted by the use of a dissimilar metal (galvanized steel-copper) installation and by an excessive service temperature. Through precuations were taking to electrically insulate both types of tubing by employing dielectric fittings and water flow followed the ''rule of flow'' (zinc[yields] copper), an indirect galvanic attach on galvanized steel took place. Localized corrosion was originated by microcells formed by plating out of soluble copper. Corrosive attack was most severe at weld seams. The microstructure of the weld zone was very different from that of the surrounding pipe. In addition, some pipes presented signs of incomplete fusion (welding without filling metal) and others had protruding weld seams which produced crevice attack and erosion-corrosion, respectively. Author (10 refs.)

  2. Parametric studies for stress corrosion in Type 304 stainless steel pipe

    International Nuclear Information System (INIS)

    Horn, R.M.

    1984-01-01

    Stress corrosion tests were conducted in the General Electric Pipe Test Laboratory using 4-inch diameter welded pipe to evaluate the role of stress, oxygen level, cyclic loading rate, temperature, and material composition on the intergranular stress corrosion cracking (IGSCC) behavior of welded Type-304 stainless steel in high temperature, high purity water. The role of applied stress was evaluated in environments containing either 0.2 ppm or 8 ppm oxygen. The tests established that applied stress is the dominant variable among those studied. An increase in applied axial stress from 116 MPa (16.9 ksi) to 254 MPa (36.9 ksi) produced up to a 30 old decrease in lifetime. The change in oxygen level from 0.2 to 8 ppm produced up to a factor of four decrease in lifetime. The role of cyclic loading rate, investigated with only limited tests, was found to accelerate failure at high applied stresses. Finally one test was conducted at 232 0 C with no effect on pipe lifetime. The effects of the above parameters were defined using one heat of material. To compare the results with that of other susceptible heats, additional tests were conducted using material taken from an archive heat that had cracked in the field and from a second heat with lower carbon content that had not cracked in the field. The archive heat exhibited lifetimes that were consistent with the other test results. The low carbon material did not fail demonstrating its much reduced cracking tendency

  3. Stress corrosion evaluation on stainless steel 304 pipes in Laguna Verde Nuclear Power Plant

    International Nuclear Information System (INIS)

    Arganis J, C.R.

    1996-01-01

    Inside the frame of the project IAEA/MEX-41044 'Stress corrosion as a starting event of accidents in nuclear plants', and of the institutional project IA-252 under the same name, it was required from the Laguna Verde Nuclear Plant, material equivalent to the one employed in the piping of the primary recycling system. Laguna Verde Nuclear Plant granted two tracks of tubes, that could be used to substitute the ones that are in operation, as is the tube SA-358TP304 CL-QC with transversal welding, designated as ER-316-LQA. According to the report entitles 'Revision of the operational experience related to corrosion in the nuclear plants' it was found that the stress corrosion is the principal mechanism of corrosion present in the nuclear plants. Previous records indicate that sensitized stainless steels are resistant to stress corrosion in testings of constant loading in sea water (3.5% of chlorides approximately) to 80 Centigrade and to 80% of the limit of conveyance and that a solution of 22% of NaCl to 90 Centigrade, produces cracking due to stress corrosion in highly sensitized steels, in tests of speed of slow extension (SSRT), to a speed of 1x10 -6 s -1 . Daniels reports that there is a direct relation between the speed limit of detection of the SSRT test and the concentration of chlorides, for stainless steels tested to 100 Centigrade. The minimum detection speed of susceptibility to stress corrosion for solution to 20% of NaCl, is of 1x10 -7 s -1 . Taking into account these considerations, the employment of a solution with 22% of NaCl to 90 Centigrade to a speed of 1x10 -6 s -1 seems a good choice for the evaluation of stainless steel. (Author)

  4. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  5. Investigation into the cause of leak in the pipe of the corrosion test apparatus of IS process

    International Nuclear Information System (INIS)

    Tanaka, Nobuyuki; Furukawa, Tomohiro; Inagaki, Yoshiyuki; Suwa, Hirokazu

    2008-12-01

    The thermochemical water-splitting hydrogen production IS process utilizes corrosive chemicals such as sulfuric acid and hydriodic acid. Corrosion tests in IS process environments have been carried out to get the corrosion data of materials. In the corrosion test in 90wt% sulfuric acid at 400degC, the leak of sulfuric acid was observed in a pipe connected with a reflux condenser. The cause of the leakage is a significant knowledge for the operation of the test apparatus. Therefore the cause was investigated. A 1mm wide through hole was detected in the pipe around the welding bead. By visual observation after cutting the pipe, the wall thickness of the pipe became thin at the inside welding bead around the through hole. In addition, EMPA showed that the inhomogeneous distribution of the constituent elements of the pipe was observed around the through hole. For these reasons, it is estimated that the lowering of the corrosion resistance by the sensitization at the welding caused the leakage. (author)

  6. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1992-03-01

    The behavior of stress corrosion cracking (SCC) was studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants (NPPs). Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and tubes of heat transfer, such as Incoloy-800, Inconel-600 and 321 SS which are used for steam generator in PWR NPPs. The effects of material metallurgy, shot peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC were considered

  7. Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

    International Nuclear Information System (INIS)

    Zhang Weiguo; Gao Fengqin; Zhou Hongyi

    1993-01-01

    The behavior of stress corrosion cracking (SCC) is studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants. Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and steam generator tubes, such as Incoloy-800, Inconel-600, Inconel-690 and 321 SS which are used for steam generator in PWR. The effects of material metallurgy, shot-peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC are investigated

  8. [Leak on underground pipings. Corrosion in containment spray systems at Bugey NPP (Preliminary Information)

    International Nuclear Information System (INIS)

    1996-01-01

    During last refuelling shutdown at BUGEY 3, this year on the fourteenth of February, the plant operator discovered a wide corrosion on the reactor vessel head and its equipments. The reactor head vessel had recently been replaced by a new one since last reactor shutdown in order to treat the vessel head adaptor safety problem. The cause of this corrosion is a small primary leak on this pipe flange. The leak had been found fortuitously during a field inspection of valves while there was not reactor charge, seven months before the reactor was shutdown for refuelling. At this time the primary leak had been leaktighted by closure of a manual valve and the reactor was restarted up

  9. Study of pitting corrosion in line-pipe steel under the influence of remanent magnetization

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J H; Caleyo, F; Hallen, J M [Instituto Politecnico Nacional (IPN), Zacatenco (Mexico)

    2009-07-01

    The influence of remanent magnetization on pitting corrosion in line-pipe steels is studied. Pitting corrosion experiments have been carried out on samples of an API 5L grade 52 steel under a magnetization level of the same order of magnitude of the remanent magnetization in the pipeline wall after in-line inspection based on magnetic flux leakage. The samples were magnetized using rings of the same grade as the investigated steel. Immediately after magnetization, the investigated samples were subjected to pitting by immersing them in a solution containing dissolved Cl{sup -} and SO{sup 2-}{sub 4} and ions. The pitting experiments were conducted during a seven days period. The pit depth distribution and the maximum pit depth in each sample were recorded and used to conduct extreme value analyses of the pitting process in magnetized and non-magnetized control samples. The statistical assessment of the pitting corrosion data collected during this study shows that the magnetic field reduces the average depth of the pit population and also the extreme pit depth values that can be predicted from the maximum values observed in the magnetized samples in comparison with to the non-magnetized control samples. Scanning electron microscopy observations show that the magnetic field alters the pit morphology by increasing the pit mouth opening. (author)

  10. Study of Influence of an Annealing on Corrosion Stability of Pipes-shells for Fuel of Zr1Nb Alloy

    International Nuclear Information System (INIS)

    Petel'guzov, I.A.; Rodak, A.G.; Pasenov, F.A.; Ishchenko, N.I.

    2006-01-01

    Explored influence an annealing to the kinetics of corrosion and mechanical characteristics of pipe material for shells fuel elements made from the experimental zirconium alloy Zr1Nb calcium-thermal way of production, in the comparison with the staff alloy E110 electrolytic way of production. Determined parameters of kinetics of corrosion depending on temperature and duration annealing before testing. Conducted also mechanical testing the alloys on the ring samples. Determined ranges of temperatures, within which corrosion characteristics save values, close to source, and connecting temperatures, under which is observed reduction research; investigating features

  11. Automated pipe handling systems for new and retrofit applications in shallow drilling markets

    Energy Technology Data Exchange (ETDEWEB)

    McDougall, P.; Fikowski, L.M. [Blackbird Well Servicing Inc., Calgary, AB (Canada)

    2003-07-01

    This presentation discussed the importance of the human interface as the main element in the development of automated mechanical systems on drilling rigs. Improvements in drilling rig designs are meant to improve manpower efficiencies and performance. The goal for Blackbird Well Servicing is to design automated and integrated processes that can be controlled manually at any point during an operation. Although some drilling operations can be fully automated and fully integrated, certain steps in the process are intentionally left open ended for human intervention. It was concluded that the consistency of performance is the most significant feature of integrated systems and that all drilling contractors should strive for smooth, steady performance rather than brute labour. Speed and efficiency increases with consistent performance. Reliability results in better performance, thereby lowering operating costs and more work for drilling contractors.

  12. Study on the fabrication of the Stress Corrosion Crack by vapor pressure in the Alloy 600 Pipe

    International Nuclear Information System (INIS)

    Kim, Jae Seong; An, Ju Seon; Hwang, Woong Ki; Lee, Bo Young

    2010-01-01

    The stress corrosion crack is one of the life-limiting mechanisms in nuclear power plant conditions. During the operation of a power plant stress corrosion cracks can initiate and grow in dissimilar metal weld pipe joints of primary loop components. In particular, stress corrosion cracking usually occurs when the following three factors exist at the same time; susceptible material, corrosive environment, and tensile stress (including residual stress). Thus, residual stress becomes very critical for stress-corrosion cracking when it is difficult to improve the material corrosivity of the components and their environment under operating conditions. Since the research conducted by Coriou et al., it is well known that Ni-based alloy is susceptible to stress corrosion cracking(SCC) in deaerated pure water at high temperature and the SCC is difficult to be reproduced in laboratory. The aim of this study was to fulfill the need by developing an artificial SCC manufacturing method, which would produce realistic SCC in the Alloy 600 pipe

  13. Intuitional experiment and numerical analysis of flow characteristics affected by flow accelerated corrosion in elbow pipe system

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyung Joon [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Kyung Hoon, E-mail: kimkh@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Seochun 1, Yongin, Gyeonggi 446-701 (Korea, Republic of)

    2016-05-15

    Highlights: • Wall-thinning erosion of pipelines in plants leads to fatal accidents unexpectedly. • Flow Acceleration Corrosion (FAC) is a main reason of wall-thinning. • For industrial safety, it is necessary to verify the tendency of FAC. • We focused on local wall thinning by FAC with intuitional visualization experiment and numerical analysis in elbow pipe.

  14. THE EFFECT OF PHOSPHATE ON THE MORPHOLOGICAL AND SPECTROSCOPIC PROPERTIES OF COPPER DRINKING WATER PIPES EXPERIENCING LOCALIZED CORROSION

    Science.gov (United States)

    Extensive localized or pitting corrosion of copper pipes used in household drinking-water plumbing can eventually lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. A large water system in Florida has been addressing a widespread pinhole...

  15. Effect of Thermal Shock During Legionella Bacteria Removal on the Corrosion Properties of Zinc-Coated Steel Pipes

    Science.gov (United States)

    Orlikowski, Juliusz; Ryl, Jacek; Jazdzewska, Agata; Krakowiak, Stefan

    2016-07-01

    The purpose of this investigation was to conduct the failure analysis of a water-supply system made from zinc-coated steel. The observed corrosion process had an intense and complex character. The brownish deposits and perforations were present after 2-3 years of exploitation. The electrochemical study based on the Tafel polarization, corrosion potential monitoring, and electrochemical impedance spectroscopy together with microscopic analysis via SEM and EDX were performed in order to identify the cause of such intense corrosion. The performed measurements allowed us to determine that thermal shock was the source of polarity-reversal phenomenon. This process had begun the corrosion of steel which later led to the formation of deposits and perforations in the pipes. The work includes appropriate action in order to efficiently identify the described corrosion threat.

  16. Predicting local distributions of erosion-corrosion wear sites for the piping in the nuclear power plant using CFD models

    International Nuclear Information System (INIS)

    Ferng, Y.M.

    2008-01-01

    The erosion-corrosion (E/C) wear is an essential degradation mechanism for the piping in the nuclear power plant, which results in the oxide mass loss from the inside of piping, the wall thinning, and even the pipe break. The pipe break induced by the E/C wear may cause costly plant repairs and personal injures. The measurement of pipe wall thickness is a useful tool for the power plant to prevent this incident. In this paper, CFD models are proposed to predict the local distributions of E/C wear sites, which include both the two-phase hydrodynamic model and the E/C models. The impacts of centrifugal and gravitational forces on the liquid droplet behaviors within the piping can be reasonably captured by the two-phase model. Coupled with these calculated flow characteristics, the E/C models can predicted the wear site distributions that show satisfactory agreement with the plant measurements. Therefore, the models proposed herein can assist in the pipe wall monitoring program for the nuclear power plant by way of concentrating the measuring point on the possible sites of severe E/C wear for the piping and reducing the measurement labor works

  17. Calculation code for erosion-corrosion induced wall thinning in piping systems

    International Nuclear Information System (INIS)

    Henzel, N.; Kastner, W.; Stellwag, B.; Erve, M.

    1988-01-01

    There was great material erosion mainly in consequence of an extremely unfavourable geometry at the damaged place in Surry-2. The pipeline sections affected in Trojan were in the area of action of great sources of turbulence, i.e.: less than 10 pipe diameters from junctions, elbows etc. Because of the many parameters which determine the amount of material removal by erosion-corrosion, the analysis of such damage is only possible using a computer program. The main purpose of such a PC code called WATHEC developed by Siemens/KWU is not the subsequent confirmation of damage which has occurred, but its application for preventive diagnosis in pipeline systems. (orig./DG) [de

  18. Stands for testing the strength of welded pipe materials under the action of a corrosive medium

    Directory of Open Access Journals (Sweden)

    M.A. Kolodyi

    2017-12-01

    Full Text Available In order to study the features of the destruction of materials of pipelines for the transportation of oil, gas, products of processing of oil, water and other substances in the laboratory of the department of development of minerals named by prof. Bakka N.T. the complex of installations is invented, for which Ukrainian patents were obtained as utility models No. 30794, No. 52493, for the study of the working capacity of the elements of the listed pipeline systems in conditions that are as close as possible to the operational under the influence of the corrosive medium. Rotary vacuum devices were used as the basic elements of the proposed installations for testing the materials of the welded tubes for durability at single tensile and under flat stress conditions. The article presents the design of research stands for testing the durability of pipe materials and welds of pipelines using samples of materials and natural pipes (shortened under the influence of static, low cyclic and dynamic loads, and analyzes the influence of aggressive media.

  19. A countermeasure for external stress corrosion cracking in piping components by means of residual stress improvement on the outer surface

    International Nuclear Information System (INIS)

    Tanaka, Yasuhiro; Umemoto, Tadahiro

    1988-01-01

    Many techniques have been proposed as countermeasures for the External Stress Corrosion Cracking (ESCC) on austenitic stainless steel piping caused by sea salt particles. However, not one seems perfect. The method proposed here is an expansion of IHSI (Induction Heating Stress Improvement) which has been successfully implemented in many nuclear power plants as a remedy for Intergranular Stress Corrossion Cracking. The proposed method named EIHSI (External IHSI) can make the residual stress compressive on the outer surface of the piping components. In order to confirm the effectiveness of EIHSI, one series of tests were conducted on a weld joint between the pipe flange and the straight pipe. The measured residual stresses and also the results of the cracking test revealed that EIHSI is a superior method to suppress the ESCC. The outline of EIHSI and the verification tests are presented in this paper. (author)

  20. Corrosion Characteristics of Nano-structured Coatings for the Application in Secondary Piping System of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeong Won; Kim, Seung Hyun; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2015-05-15

    Coating surface using less corrosive metal is one of methods that reduce electrochemical corrosion. And metal oxide like a TiO{sub 2} is studied because it is stable, insoluble when coating is exposed severe environment. Several coating technics are used for better corrosion resistance. Pysical vapor deposition(PVD), chemical vapor deposition(CVD), thermal spray, electroplating, electroless etc. But thermal spray coating makes thermal stress to substrates because its temperature are more than 3000K. And powder's deformation can occur. And CVD makes decarburization near interface between surface and coating layer. In addition, CVD and PVD needs vacuum chamber. Electroplating is chemical reaction at surface, but it needs electric power. On the other hands, electroless plating dosen't needs electric power and it's temperature is low than thermal spray. Also the pipe dipping into the chemically solution can proceed coating easily. To reduce FAC, we have experiment about corrosion resistance of electroless Ni-P coated carbon steel in room temperature. And it has possibility of reducing corrosion and addition of TiO{sub 2} nano particles in Ni-P coating layer makes having better corrosion resistance. And results give us a possibility that electroless Ni-P coating added TiO{sub 2} nano particle can have better corrosion resistance compared carbon steel. So it needs study about high temperature corrosion experiment of electroless Ni-P coating added TiO{sub 2} nano particle.

  1. Effects of disinfectant and biofilm on the corrosion of cast iron pipes in a reclaimed water distribution system.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Hu, Xuexiang; Yang, Min; Qu, Jiuhui

    2012-03-15

    The effects of disinfection and biofilm on the corrosion of cast iron pipe in a model reclaimed water distribution system were studied using annular reactors (ARs). The corrosion scales formed under different conditions were characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), and scanning electron microscopy (SEM), while the bacterial characteristics of biofilm on the surface were determined using several molecular methods. The corrosion scales from the ARs with chlorine included predominantly α-FeOOH and Fe2O3, while CaPO3(OH)·2H2O and α-FeOOH were the predominant phases after chloramines replaced chlorine. Studies of the consumption of chlorine and iron release indicated that the formation of dense oxide layers and biofilm inhibited iron corrosion, causing stable lower chlorine decay. It was verified that iron-oxidizing bacteria (IOB) such as Sediminibacterium sp., and iron-reducing bacteria (IRB) such as Shewanella sp., synergistically interacted with the corrosion product to prevent further corrosion. For the ARs without disinfection, α-FeOOH was the predominant phase at the primary stage, while CaCO3 and α-FeOOH were predominant with increasing time. The mixed corrosion-inducing bacteria, including the IRB Shewanella sp., the IOB Sediminibacterium sp., and the sulfur-oxidizing bacteria (SOB) Limnobacter thioxidans strain, promoted iron corrosion by synergistic interactions in the primary period, while anaerobic IRB became the predominant corrosion bacteria, preventing further corrosion via the formation of protective layers. Copyright © 2011 Elsevier Ltd. All rights reserved.

  2. Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

    2016-06-15

    The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

  3. Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

    International Nuclear Information System (INIS)

    Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

    2015-01-01

    The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

  4. Report of the US Nuclear Regulatory Commission Piping Review Committee. Volume 1. Investigation and evaluation of stress corrosion cracking in piping of boiling water reactor plants

    International Nuclear Information System (INIS)

    1984-08-01

    IGSCC in BWR piping is occurring owing to a combination of material, environment, and stress factors, each of which can affect both the initiation of a stress-corrosion crack and the rate of its subsequent propagation. In evaluating long-term solutions to the problem, one needs to consider the effects of each of the proposed remedial actions. Mitigating actions to control IGSCC in BWR piping must be designed to alleviate one or more of the three synergistic factors: sensitized material, the convention BWR environment, and high tensile stresses. Because mitigating actions addressing each of these factors may not be fully effective under all anticipated operating conditions, mitigating actions should address two and preferably all three of the causative factors; e.g., material plus some control of water chemistry, or stress reversal plus controlled water chemistry

  5. A mechanism for corrosion product deposition on the carbon steel piping in the residual heat removal system of BWRs

    International Nuclear Information System (INIS)

    Aizawa, Motohiro; Chiba, Yoshinori; Hosokawa, Hideyuki; Ohsumi, Katsumi; Uchida, Shunsuke; Ishizawa, Noboru

    2002-01-01

    The dose rate of the residual heat removal (RHR) piping has been considered to be caused by accumulation of insoluble (crud) radioactive corrosion products on carbon steel surfaces. Soft shutdown procedures (i.e., plant shutdown with moderate coolant temperature reduction rate) used to be applied to reduce crud radioactivity release from the fuel surface, but these are no longer used because of the need for shorter plant shutdown times. In order to apply other suitable countermeasures to reduce RHR dose rate, assessment of plant data, experiments on deposition of crud and ion species on carbon steel, and mass balance evaluation of radioactive corrosion products based on plant and laboratory data were carried out and the following findings were made. (1) Deposits of ion species on carbon steel surfaces of the RHR piping was much more numerous than for crud. (2) Ion species accumulation behavior on RHR piping, which is temperature dependent, can be evaluated with the calculation model used for the dehydration reaction of corrosion products generated during the wet lay-up period. (3) Deposition amounts could be reduced to 1/2.5 when the starting RHR system operation temperature was lowered from 155degC to 120degC. (author)

  6. Study of optimal operation management by a monitoring system for corrosion and heat-transfer rate of condensate pipe

    Energy Technology Data Exchange (ETDEWEB)

    Yasui, Katsmi; Kominami, Hirohiko; Atsumi, Tetsuro; Nagata, Koji (Kansai Electric Power Co., Inc., Osaka (Japan); Sumitomo Light Metal Industries Ltd., Tokyo (Japan))

    1988-09-26

    In order to optimize the anticorrosion and antifouling management of aluminum brass condensate pipes, the monitoring system was developed, which could control a corrosion resistance and heat transfer rate during operation. Since a polarization resistance could be used as an index for anticorrosion control, while a heat transmission coefficient or cleanliness factor for heat transfer control, a polarization resistance meter and fouling meter were made as prototype detectors. Fundamental test of a model condenser (simulated by-pass pipe) was performed using a processing system combined with the meters, and monitored data and analytical data of the test were arranged. System performance was ascertained to be preferable by the verification test on a real condenser, however, more compact system was required for practical use because of restriction in by-pass pipe installation. In addition to the monitoring function, a control function for sponge ball cleaning and iron ion injection was also added to keep the specified index value. 13 figs,. 1 tab.

  7. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  8. Casing drilling

    Energy Technology Data Exchange (ETDEWEB)

    Heenan, D. [Tesco Corp., Calgary, AB (Canada)

    2003-07-01

    This paper reviewed the experience that Tesco has gained by drilling several wells using only casings as the drill stem. Tesco has manufactured a mobile and compact hydraulic drilling rig called the Casing Drilling {sup TM} system. The system could be very effective and efficient for exploration and development of coalbed methane (CBM) reserves which typically require extensive coring. Continuous coring while drilling ahead, along wire line retrieval, can offer time savings and quick core recovery of large diameter core which is typically required for exploration core desorption tests. The proposed system may also have the potential to core or drill typically tight gas sands or underbalanced wells with air or foam. This would reduce drilling fluid damage while simultaneously finding gas. Compared to conventional drill pipes, Casing Drilling {sup TM} could also be effective with water production from shallow sands because of the smaller annual clearance which requires less air volumes to lift any produced water. 9 figs.

  9. Pipe degradation investigations for optimization of flow-accelerated corrosion inspection location selection

    International Nuclear Information System (INIS)

    Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.

    1995-01-01

    A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program

  10. Eddy Current Testing with Giant Magnetoresistance (GMR) Sensors and a Pipe-Encircling Excitation for Evaluation of Corrosion under Insulation.

    Science.gov (United States)

    Bailey, Joseph; Long, Nicholas; Hunze, Arvid

    2017-09-28

    This work investigates an eddy current-based non-destructive testing (NDT) method to characterize corrosion of pipes under thermal insulation, one of the leading failure mechanisms for insulated pipe infrastructure. Artificial defects were machined into the pipe surface to simulate the effect of corrosion wall loss. We show that by using a giant magnetoresistance (GMR) sensor array and a high current (300 A), single sinusoidal low frequency (5-200 Hz) pipe-encircling excitation scheme it is possible to quantify wall loss defects without removing the insulation or weather shield. An analysis of the magnetic field distribution and induced currents was undertaken using the finite element method (FEM) and analytical calculations. Simple algorithms to remove spurious measured field variations not associated with defects were developed and applied. The influence of an aluminium weather shield with discontinuities and dents was ascertained and found to be small for excitation frequency values below 40 Hz. The signal dependence on the defect dimensions was analysed in detail. The excitation frequency at which the maximum field amplitude change occurred increased linearly with the depth of the defect by about 3 Hz/mm defect depth. The change in magnetic field amplitude due to defects for sensors aligned in the azimuthal and radial directions were measured and found to be linearly dependent on the defect volume between 4400-30,800 mm³ with 1.2 × 10 -3 -1.6 × 10 -3 µT/mm³. The results show that our approach is well suited for measuring wall loss defects similar to the defects from corrosion under insulation.

  11. Regulator of the lowering velocity of well pipe string for hydraulic drilling unit

    Energy Technology Data Exchange (ETDEWEB)

    Umanchik, N P; Bogomazov, B N; Rozin, M M; Yermolayev, V N; Zakharov, A P

    1981-01-01

    A device is proposed for controlling a hydraulic lifter which includes a throttling valve, two servocylinders with pistons and profile feeler mechanism. In order to improve reliability of automatic lowering of the well pipe string according to the assigned law and to simplify the design, the throttle valve is made in the form of a cylinder with openings and slide valve. The device is equipped with an end switch and a float located on the outer surface of the cylinder. The lower cavity of the throttling valve by means of the pipeline with valve is connected to the cavity of the servocylinder, while the float is installed with possibility of interacting with the end switch which is connected to the pipeline valve.

  12. Drill pipes and casings utilizing multi-conduit tubular; Flerkanals roerstreng

    Energy Technology Data Exchange (ETDEWEB)

    Curlett, H.B.

    1997-04-23

    The invention relates to a multi-conduit tubular having fluid conduits and electrical conduits, with associated surface fluid and electrical commutators, and downhole sensors for providing surface monitors with instantaneous formation data. Each tubular includes a plurality of uniform linear conduits there through, with a gasket seal plate interposed between joined tubular for assuring a high pressure seal between joined conduits. the seal plate includes an intermediate electrical connector for connecting electrical conduit connectors of one tubular to another. A coupling collar with uniform diameter internal coarse and fine threads joins the tubular ends having similar threads by differential thread action without respective tubular rotation. Each tubular end includes an inter-engaging index recess and index lug, and drive recesses and lugs for maintaining angular registry of the tubular string and for driving one drill tubular with another. A fluid commutator includes a rotating shaft with passages connected to the tubular conduits, and rotating in a manifold having annular grooves in communication with the shaft passages and external fluid sources. An adaptor couples each commutator shaft passage to one or more tubular conduits. Slip rings on a quill shaft and stationary brush means provide electrical continuity from the electrical conduit wires to surface equipment. A cross-over sub includes formation parameter sensors and telemetry equipment in a blocked off portion of a fluid conduit. An annular accumulator connected with the well bore annulus applies a pressure thereto in response to downhole sensors to change the effective density of the drill mud. The multi-conduit tubular is further adapted for use as a well casing to provide downhole access of a plurality of fluids and electrical parameter sensors. 28 figs.

  13. Impacts of water quality on the corrosion of cast iron pipes for water distribution and proposed source water switch strategy.

    Science.gov (United States)

    Hu, Jun; Dong, Huiyu; Xu, Qiang; Ling, Wencui; Qu, Jiuhui; Qiang, Zhimin

    2018-02-01

    Switch of source water may induce "red water" episodes. This study investigated the impacts of water quality on iron release, dissolved oxygen consumption (ΔDO), corrosion scale evolution and bacterial community succession in cast iron pipes used for drinking water distribution at pilot scale, and proposed a source water switch strategy accordingly. Three sets of old cast iron pipe section (named BP, SP and GP) were excavated on site and assembled in a test base, which had historically transported blended water, surface water and groundwater, respectively. Results indicate that an increasing Cl - or SO 4 2- concentration accelerated iron release, but alkalinity and calcium hardness exhibited an opposite tendency. Disinfectant shift from free chlorine to monochloramine slightly inhibited iron release, while the impact of peroxymonosulfate depended on the source water historically transported in the test pipes. The ΔDO was highly consistent with iron release in all three pipe systems. The mass ratio of magnetite to goethite in the corrosion scales of SP was higher than those of BP and GP and kept almost unchanged over the whole operation period. Siderite and calcite formation confirmed that an increasing alkalinity and hardness inhibited iron release. Iron-reducing bacteria decreased in the BP but increased in the SP and GP; meanwhile, sulfur-oxidizing, sulfate-reducing and iron oxidizing bacteria increased in all three pipe systems. To avoid the occurrence of "red water", a source water switch strategy was proposed based on the difference between local and foreign water qualities. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. An investigation of an evaluation of the environmental conditions in analyses of a guide pipe and moorings of a drilling ship when drilling at great sea depths, Part two

    Energy Technology Data Exchange (ETDEWEB)

    Hiroichi, H; Susumu, K; Tetsuo, M; Yasuhiko, M

    1983-01-01

    The application of the results of analysis of the behavior of an offshore guide pipe and a system of mooring for evaluating the critical environmental conditions in the real plane of drilling offshore wells in great water depths in the region of Miyakodzima oki and Omadedzaki oki is examined. The following criteria were used in designing the moorings and the offshore guide pipe for Miyakodzima-oki: the maximal linear stretching stress of the moorings must be less than or equal to one third the rupture strength, the maximal angle of phiim, the angle between the vertical line and the lower part of this pipe, equal to 4 degrees and the maximal stress in the guide pipe of less than 40 percent of the fluidity limit, in storm conditions these indicators must be one third the rupture strength, 10 degrees and 60 percent of the fluidity limit, respectively. Data are cited from an analysis of the guide pipe, the stress of the moorings and the equipment. The results of static and dynamic analyses of an offshore guide pipe in the conditions of the Miyakodzima oki sea are compared. It is shown that with drilling in waves with a height of 5.7 meters and a period of 8.7 seconds and a current rate of 1.5 to 2.6 meters per second the horizontal shift of the drilling ship relative to the preventers (Sbs) is 4 percent, the stretching tension of the guide pipe based on the static analysis is 93 megapascals and based on dynamic analysis (hereinafter indicated in parentheses) (93 megapascals), phiim of 3.44 degrees (3.7 degrees) and in storm conditions at a wave height of 1.42 and period of 13.8 seconds the stress of the guide pipe reaches 148 megapascals (150 megapascals) and phiim is 7.73 degrees (8.4 degrees). These data attest to the fact that the static and dynamic analysis produce approximately identical results.

  15. Development of an on-line ultrasonic system to monitor flow-accelerated corrosion of piping in nuclear power plants

    International Nuclear Information System (INIS)

    Lee, N.Y.; Bahn, C.B.; Lee, S.G.; Kim, J.H.; Hwang, I.S.; Lee, J.H.; Kim, J.T.; Luk, V.

    2004-01-01

    Designs of contemporary nuclear power plants (NPPs) are concentrated on improving plant life as well as safety. As the nuclear industry prepares for continued operation beyond the design lifetime of existing NPP, aging management through advanced monitoring is called for. Therefore, we suggested two approaches to develop the on-line piping monitoring system. Piping located in some position is reported to go through flow accelerated corrosion (FAC). One is to monitor electrochemical parameters, ECP and pH, which can show occurrence of corrosion. The other is to monitor mechanical parameters, displacement and acceleration. These parameters are shown to change with thickness. Both measured parameters will be combined to quantify the amount of FAC of a target piping. In this paper, we report the progress of a multidisciplinary effort on monitoring of flow-induced vibration, which changes with reducing thickness. Vibration characteristics are measured using accelerometers, capacitive sensor and fiber optic sensors. To theoretically support the measurement, we analyzed the vibration mode change in a given thickness with the aid of finite element analysis assuming FAC phenomenon is represented only as thickness change. A high temperature flow loop has been developed to simulate the NPP secondary condition to show the applicability of new sensors. Ultrasonic transducer is introduced as validation purpose by directly measuring thickness. By this process, we identify performance and applicability of chosen sensors and also obtain base data for analyzing measured value in unknown conditions. (orig.)

  16. Surface analysis and depth profiling of corrosion products formed in lead pipes used to supply low alkalinity drinking water.

    Science.gov (United States)

    Davidson, C M; Peters, N J; Britton, A; Brady, L; Gardiner, P H E; Lewis, B D

    2004-01-01

    Modern analytical techniques have been applied to investigate the nature of lead pipe corrosion products formed in pH adjusted, orthophosphate-treated, low alkalinity water, under supply conditions. Depth profiling and surface analysis have been carried out on pipe samples obtained from the water distribution system in Glasgow, Scotland, UK. X-ray diffraction spectrometry identified basic lead carbonate, lead oxide and lead phosphate as the principal components. Scanning electron microscopy/energy-dispersive x-ray spectrometry revealed the crystalline structure within the corrosion product and also showed spatial correlations existed between calcium, iron, lead, oxygen and phosphorus. Elemental profiling, conducted by means of secondary ion mass spectrometry (SIMS) and secondary neutrals mass spectrometry (SNMS) indicated that the corrosion product was not uniform with depth. However, no clear stratification was apparent. Indeed, counts obtained for carbonate, phosphate and oxide were well correlated within the depth range probed by SIMS. SNMS showed relationships existed between carbon, calcium, iron, and phosphorus within the bulk of the scale, as well as at the surface. SIMS imaging confirmed the relationship between calcium and lead and suggested there might also be an association between chloride and phosphorus.

  17. Corrosion and erosion monitoring in plates and pipes using constant group velocity Lamb wave inspection.

    Science.gov (United States)

    Nagy, Peter B; Simonetti, Francesco; Instanes, Geir

    2014-09-01

    Recent improvements in tomographic reconstruction techniques generated a renewed interest in short-range ultrasonic guided wave inspection for real-time monitoring of internal corrosion and erosion in pipes and other plate-like structures. Emerging evidence suggests that in most cases the fundamental asymmetric A0 mode holds a distinct advantage over the earlier market leader fundamental symmetric S0 mode. Most existing A0 mode inspections operate at relatively low inspection frequencies where the mode is highly dispersive therefore very sensitive to variations in wall thickness. This paper examines the potential advantages of increasing the inspection frequency to the so-called constant group velocity (CGV) point where the group velocity remains essentially constant over a wide range of wall thickness variation, but the phase velocity is still dispersive enough to allow accurate wall thickness assessment from phase angle measurements. This paper shows that in the CGV region the crucial issue of temperature correction becomes especially simple, which is particularly beneficial when higher-order helical modes are also exploited for tomography. One disadvantage of working at such relatively high inspection frequency is that, as the slower A0 mode becomes faster and less dispersive, the competing faster S0 mode becomes slower and more dispersive. At higher inspection frequencies these modes cannot be separated any longer based on their vibration polarization only, which is mostly tangential for the S0 mode while mostly normal for the A0 at low frequencies, as the two modes become more similar as the frequency increases. Therefore, we propose a novel method for suppressing the unwanted S0 mode based on the Poisson effect of the material by optimizing the angle of inclination of the equivalent transduction force of the Electromagnetic Acoustic Transducers (EMATs) used for generation and detection purposes. Copyright © 2014 Elsevier B.V. All rights reserved.

  18. Real-time corrosion control system for cathodic protection of buried pipes for nuclear power plant

    International Nuclear Information System (INIS)

    Kim, Ki Tae; Kim, Hae Woong; Kim, Young Sik; Chang, Hyun Young; Lim, Bu Taek; Park, Heung Bae

    2015-01-01

    Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.)

  19. Real-time corrosion control system for cathodic protection of buried pipes for nuclear power plant

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Tae; Kim, Hae Woong; Kim, Young Sik [School of Materials Science and Engineering, Andong National University, Andong (Korea, Republic of); Chang, Hyun Young; Lim, Bu Taek; Park, Heung Bae [Power Engineering Research Institute, KEPCO Engineering and Construction Company, Seongnam (Korea, Republic of)

    2015-02-15

    Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.)

  20. Drill string corrosion problems at Pilar field; Corrosao na coluna de perfuracao no Campo de Pilar

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Antimio Santos [PETROBRAS, XX (Brazil). Distrito de Perfuracao do Nordeste. Setor de Fluidos de Perfuracao

    1988-12-31

    Drilling column failures and washout problems are described as experienced in the Sergipe-Alagoas Basin`s Pilar field. Statistical data presented indicate the extent of this problem. A discussion is offered on causes detected and solutions adopted. (author) 3 refs., 16 figs.

  1. Corrosion and fouling concerns of service water piping and heat exchanger components

    International Nuclear Information System (INIS)

    Witt, F.J.

    1991-01-01

    In this paper, the author would like to discuss NRC generic communications issued to all operating nuclear power plants for service water systems relative to corrosion (including microbiologically influenced corrosion (MIC) and typical operational events involving system failure and degradations as a result of corrosion and fouling. Lessons can be learned from the unforeseen experience of others, and knowing and understanding these experiences can improve the performance of safety-related service water systems

  2. Intergranular stress corrosion cracking: A rationalization of apparent differences among stress corrosion cracking tendencies for sensitized regions in the process water piping and in the tanks of SRS reactors

    International Nuclear Information System (INIS)

    Louthan, M.R.

    1990-01-01

    The frequency of stress corrosion cracking in the near weld regions of the SRS reactor tank walls is apparently lower than the cracking frequency near the pipe-to-pipe welds in the primary cooling water system. The difference in cracking tendency can be attributed to differences in the welding processes, fabrication schedules, near weld residual stresses, exposure conditions and other system variables. This memorandum discusses the technical issues that may account the differences in cracking tendencies based on a review of the fabrication and operating histories of the reactor systems and the accepted understanding of factors that control stress corrosion cracking in austenitic stainless steels

  3. Effects of Induction Heat Bending and Heat Treatment on the Boric Acid Corrosion of Low Alloy Steel Pipe for Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki-Tae; Kim, Young-Sik [Andong National University, Gyeongbuk (Korea, Republic of); Chang, Hyun-Young; Park, Heung-Bae [KEPCO EandC, Gyeongbuk (Korea, Republic of); Sung, Gi-Ho; Shin, Min-Chul [Sungil SIM Co. Ltd, Busan (Korea, Republic of)

    2016-11-15

    In many plants, including nuclear power plants, pipelines are composed of numerous fittings such as elbows. When plants use these fittings, welding points need to be increased, and the number of inspections also then increases. As an alternative to welding, the pipe bending process forms bent pipe by applying strain at low or high temperatures. This work investigates how heat treatment affects on the boric acid corrosion of ASME SA335 Gr. P22 caused by the induction heat bending process. Microstructure analysis and immersion corrosion tests were performed. It was shown that every area of the induction heat bent pipe exhibited a high corrosion rate in the boric acid corrosion test. This behavior was due to the enrichment of phosphorous in the ferrite phase, which occurred during the induction heat bending process. This caused the ferrite phase to act as a corrosion initiation site. However, when re-heat treatment was applied after the bending process, it enhanced corrosion resistance. It was proved that this resistance was closely related to the degree of the phosphorus segregation in the ferrite phase.

  4. Application of nano-structured coatings to mitigate flow-accelerated corrosion in secondary pipe systems of nuclear power plants

    International Nuclear Information System (INIS)

    Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Kim, Ji Hyun

    2014-01-01

    Carbon steel is widely used as a structural material in secondary pipe systems. However, the passivity of carbon steel is not sufficient for protection in secondary water chemistry with a very fast-flowing fluid because of the dissolution of ferrous and magnetite ions and surface friction at the interface of the coolant and pipe surface. There have been many efforts to mitigate flow-accelerated corrosion through adoption of advanced water chemistries such as optimized dissolve oxygen (DO) concentration and temperature, as well as usage of new additives such as monoethanol amine (ETA) to adjust pH. However, these mitigation techniques pose certain challenges relating to the compatibility of new water chemistries with the steam generator, the thermal efficiency of the secondary side, etc. In this study, to improve the passivity of carbon steel, nanostructured coatings especially nanoparticle-enhanced surface coatings were adopted to improve resistance to corrosion and wear. Nanoparticles in the coating matrix help decrease the electrochemical potential compared coatings without nanoparticles, and thus help improve the mechanical properties, especially hardness, through precipitation. In other words, nanoparticle-enhanced surface coatings have the potential to mitigate flow-accelerated corrosion in secondary pipe systems. As candidate coatings, TiO 2 - and SiC-enhanced electrolytic and electroless nickel plating and Fe-Cr-W amorphous metallic coatings (AMC) were selected by acquiring the Pourbaix diagram with thermodynamic calculations. Both TiO 2 and SiC show a stable state in secondary water chemistry, and it is estimated that Fe-Cr-W can be applied to secondary water chemistry because it has a similar chemical composition to carbon steel. Electron microscopic analysis results with scanning electron microscopy (SEM) and tunneling electron microscopy (TEM) show the distribution of TiO 2 nanoparticles in the nickel matrix coating layer, whereas the SiC nanoparticles

  5. Online monitoring method using Equipotential Switching Direct Current potential drop for piping wall loss by flow accelerated corrosion

    International Nuclear Information System (INIS)

    Ryu, Kyung Ha; Lee, Tae Hyun; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

    2010-01-01

    The flow accelerated corrosion (FAC) phenomenon persistently impacts plant reliability and personnel safety. We have shown that Equipotential Switching Direct Current Potential Drop (ES-DCPD) can be employed to detect piping wall loss induced by FAC. It has been demonstrated to have sufficient sensitivity to cover both long and short lengths of piping. Based on this, new FAC screening and inspection approaches have been developed. For example, resolution of ES-DCPD can be adjusted according to its monitoring purpose. The developed method shows good integrity during long test periods. It also shows good reproducibility. The Seoul National University FAC Accelerated Simulation Loop (SFASL) has been constructed for ES-DCPD demonstration purposes. During one demonstration, the piping wall was thinned by 23.7% through FAC for a 13,000 min test period. In addition to the ES-DCPD method, ultrasonic technique (UT) has been applied to SFASL for verification while water chemistry was continually monitored and controlled using electrochemical sensors. Developed electrochemical sensors showed accurate and stable water conditions in the SFASL during the test period. The ES-DCPD results were also theoretically predicted by the Sanchez-Caldera's model. The UT, however, failed to detect thinning because of its localized characteristics. Online UT that covers only local areas cannot assure the detection of wall loss.

  6. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In

  7. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  8. A Fast and On-Machine Measuring System Using the Laser Displacement Sensor for the Contour Parameters of the Drill Pipe Thread

    Directory of Open Access Journals (Sweden)

    Zhixu Dong

    2018-04-01

    Full Text Available The inconvenient loading and unloading of a long and heavy drill pipe gives rise to the difficulty in measuring the contour parameters of its threads at both ends. To solve this problem, in this paper we take the SCK230 drill pipe thread-repairing machine tool as a carrier to design and achieve a fast and on-machine measuring system based on a laser probe. This system drives a laser displacement sensor to acquire the contour data of a certain axial section of the thread by using the servo function of a CNC machine tool. To correct the sensor’s measurement errors caused by the measuring point inclination angle, an inclination error model is built to compensate data in real time. To better suppress random error interference and ensure real contour information, a new wavelet threshold function is proposed to process data through the wavelet threshold denoising. Discrete data after denoising is segmented according to the geometrical characteristics of the drill pipe thread, and the regression model of the contour data in each section is fitted by using the method of weighted total least squares (WTLS. Then, the thread parameters are calculated in real time to judge the processing quality. Inclination error experiments show that the proposed compensation model is accurate and effective, and it can improve the data acquisition accuracy of a sensor. Simulation results indicate that the improved threshold function is of better continuity and self-adaptability, which makes sure that denoising effects are guaranteed, and, meanwhile, the complete elimination of real data distorted in random errors is avoided. Additionally, NC50 thread-testing experiments show that the proposed on-machine measuring system can complete the measurement of a 25 mm thread in 7.8 s, with a measurement accuracy of ±8 μm and repeatability limit ≤ 4 μm (high repeatability, and hence the accuracy and efficiency of measurement are both improved.

  9. Drilling rig

    Energy Technology Data Exchange (ETDEWEB)

    Galiopa, A A; Yegorov, E K

    1981-01-04

    A drilling rig is proposed which contains a tower, lifter in the form of n infinite chain, and mobile rotator with holding device connected to the chain, and pipe holder. In order to accelerate the auxiliary operations to move the drilling string and unloaded rotator, the rotator is equipped with a clamp with means for transverse connection of it to both branches of the chain, while the pipe holders equipped with a clamp with means of connecting it to one of the branches of the chain.

  10. Preliminary review of mass transfer and flow visualization studies and techniques relevant to the study of erosion-corrosion of reactor piping systems

    International Nuclear Information System (INIS)

    Kuzay, T.M.; Halle, H.J.; Kasza, K.E.

    1988-06-01

    This report provides some background information on the failed piping at the Surry-2 reactor; a summary of pertinent literature on mass transfer in related geometries; and a description of methodologies for visualization and erosion rate measurements in laboratory model studies that can provide greater insight into the role of flow geometry in erosion-corrosion. 18 refs., 9 figs., 1 tab

  11. Preliminary review of mass transfer and flow visualization studies and techniques relevant to the study of erosion-corrosion of reactor piping systems

    Energy Technology Data Exchange (ETDEWEB)

    Kuzay, T.M.; Halle, H.J.; Kasza, K.E.

    1988-06-01

    This report provides some background information on the failed piping at the Surry-2 reactor; a summary of pertinent literature on mass transfer in related geometries; and a description of methodologies for visualization and erosion rate measurements in laboratory model studies that can provide greater insight into the role of flow geometry in erosion-corrosion. 18 refs., 9 figs., 1 tab.

  12. Key quality aspects for a new metallic composite pipe: corrosion testing, welding, weld inspection and manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Conder, Robert J.; Felton, Peter [Xodus Group Ltd., Aberdeen (United Kingdom); Smith, Richard [Shell Global Solutions Inc., Houston, TX (United States); Burke, Raymond [Pipestream Inc., Houston, TX (United States); Dikstra, Frits; Deleye, Xavier [Applus RTD Ltd., Rotterdam (Netherlands)

    2010-07-01

    XPipeTM is a new metallic composite pipe. This paper discusses three aspects of this new technology. The first subject is determination of the probability of hydrogen embrittlement by the XPipeTM manufacturing method. Two materials were analyzed in three tests: slow strain rate test, constant load test and notched tensile test. The results showed that the high strength steels used do not appear to be susceptible to hydrogen embrittlement. The second subject of this article is weld inspection. A non-destructive testing method of girth welds is developed to allow inspection of the thin-walled austenitic liner pipe. The results demonstrated that the welds can be inspected using the creeping wave technique. The third subject is quality control systems using the SCADA system, which maintains traceability of the materials and monitors and records all parameters during the production process. This system appears to be efficient in ensuring that the product pipe meets recognized quality standards.

  13. Hydrogen assisted cracking and CO2 corrosion behaviors of low-alloy steel with high strength used for armor layer of flexible pipe

    Science.gov (United States)

    Liu, Zhenguang; Gao, Xiuhua; Du, Linxiu; Li, Jianping; Zhou, Xiaowei; Wang, Xiaonan; Wang, Yuxin; Liu, Chuan; Xu, Guoxiang; Misra, R. D. K.

    2018-05-01

    In this study, hydrogen induced cracking (HIC), sulfide stress corrosion cracking (SSCC) and hydrogen embrittlement (HE) were carried out to study hydrogen assisted cracking behavior (HIC, SSCC and HE) of high strength pipeline steel used for armor layer of flexible pipe in ocean. The CO2 corrosion behavior of designed steel with high strength was studied by using immersion experiment. The experimental results demonstrate that the corrosion resistance of designed steel with tempered martensite to HIC, SSCC and HE is excellent according to specific standards, which contributes to the low concentration of dislocation and vacancies previously formed in cold rolling process. The corrosion mechanism of hydrogen induced cracking of designed steel, which involves in producing process, microstructure and cracking behavior, is proposed. The designed steel with tempered martensite shows excellent corrosion resistance to CO2 corrosion. Cr-rich compound was first formed on the coupon surface exposed to CO2-saturated brine condition and chlorine, one of the corrosion ions in solution, was rich in the inner layer of corrosion products.

  14. Recommendations for analysis of stress corrosion in pipe systems exposed to thermohydraulic transients

    International Nuclear Information System (INIS)

    Bjoerndahl, Olof; Letzter, Adam; Marcinkiewicz, Jerzy; Segle, Peter

    2007-03-01

    Transient thermohydraulic events often control the design of piping systems in nuclear power plants. Water hammers due to valve closure, pressure transients caused by steam collapse and pipe break all result in structural loads that are characterised by a high frequency content. What also characterises these pressures/forces is the specific spatial and time dependence that is acting on the piping system and found in the wave propagation in the contained fluid. The aim with this project has been to develop recommendations for analysis of the stress response in piping systems subjected to thermohydraulic transients. Basis for this work is that the so called two-step-method is applied and that the structural response is calculated with modal superposition. Derived analysis criteria are based on the assumption that the associated volume strain energy in the wave propagation for the contained fluid may be well defined by a parameter, here called ε PN . The stress response in the piping system is assumed to be completely determined with certain accuracy for that part of the volume strain energy in the wave propagation associated with this parameter. A comprehensive work has been done to determine the accuracy in loadings calculated with RELAP5. Properties such as period elongation and associated spurious oscillations in the pressure wave transient have been investigated. Furthermore, has the characteristics of the artificial numerical damping in RELAP5 been identified. Based on desired accuracy of the thermohydraulic analysis together with knowledge about the duration of the thermohydraulic perturbation, the lowest upper frequency limit f Pipe , in the modal base that is required for the structure model is calculated. With perturbation is meant such as a valve closure. According to suggested criteria and with the upper frequency limit set, the essential parameters i) largest size of the elements in the structure model and ii) the largest applicable time step in the

  15. CHARACTERIZATION OF LOCALIZED CORROSION OF COPPER PIPES USED IN DRINKING WATER

    Science.gov (United States)

    Localized corrosion of copper, or "copper pitting" in water distribution tubing is a large problem at many utilities. Pitting can lead to pinhole leaks less than a year. Tubing affected by copper pitting will often fail in ultiple locations, resulting in a frustrating situation ...

  16. Corrosion risks with polyethylene pipes in district cooling systems; Korrosionsrisker vid anvaendning av polyetenroer i fjaerrkylesystem

    Energy Technology Data Exchange (ETDEWEB)

    Vinka, Tor-Gunnar; Almquist, Joergen; Gubner, Rolf [Swedish Corrosion Inst., Stockholm (Sweden)

    2005-06-01

    Field exposures of carbon steel and stainless steel test cylinders have been made in the district cooling system at Affaersverken Energi AB, Karlskrona, Sweden, as well as determinations of the amount of dissolved oxygen in the district cooling water. In the district cooling system tubes of polyethylene, carbon steel and stainless steel SS 2343 according to Swedish standard SS 14 23 43 are used. Karlskrona's drinking water, without deaeration, is used in the district cooling system. The polyethylene tubes with pressure number PN 10 are placed underground. The content of dissolved oxygen was very low in Karlskrona both before and after a period of 19 days with elevated oxygen content. During these 19 days the content of dissolved oxygen in the system increased without any apparent cause. The highest recorded oxygen content was 3.4 mg O{sub 2}/l. There are no obvious explanations for the increase of oxygen in the system. However, transport of oxygen into the system through the polyethylene tubes can be excluded as the source of the entering oxygen. The corrosion rate that was determined for freely exposed carbon steel in the district heating water in Karlskrona was low, 5 {mu}m/year. The corrosion attack was of a uniform nature (general corrosion) and there were no local corrosion attacks on the carbon steel cylinders. On connecting the carbon steel with stainless steel SS 23 43 with an area ratio of 1:1 the corrosion rate of the carbon steel increased by 2-3 times as compared to free exposure without electrical connection. On the stainless steel SS 2343 there was no corrosion damage either on the freely exposed stainless steel or on stainless steel that was connected to carbon steel. There were no signs of pitting corrosion or crevice corrosion on the stainless steel cylinders. The main corrosion risk for carbon steel at an elevated content of dissolved oxygen is bimetallic corrosion (galvanic corrosion) between carbon steel and copper and copper alloys, or

  17. CASING DRILLING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    2005-12-01

    Full Text Available Casing drilling is an alternative option to conventional drilling and uses standard oilfield casing instead of drillstring. This technology is one of the greatest developments in drilling operations. Casing drilling involves drilling and casing a well simultaneously. In casing driling process, downhole tools can be retrieved, through the casing on wire-line, meaning tool recovery or replacement of tools can take minutes versus hours under conventional methods. This process employs wireline-retrievable tools and a drill-lock assembly, permitting bit and BHA changes, coring, electrical logging and even directional or horizontal drilling. Once the casing point is reached, the casing is cemented in place without tripping pipe.

  18. Demonstration and Validation of Stainless Steel Materials for Critical Above Grade Piping in Highly Corrosive Locations

    Science.gov (United States)

    2017-05-01

    materials for corroded fire-suppression water pipelines at the Chimu- Wan tank farms on Okinawa Island, Japan. 1.3 Approach Members of the research... pipelines . As such, detailed designs for supports and seismic analysis were not required. Calculations were performed in accordance with ASME B31.3...The pipeline was assembled using tungsten inert gas (TIG) arc welding. Pipe segments were joined at a stationary location to form longer seg

  19. Measurements of local mass transfer coefficient of Flow Accelerated Corrosion at feeder outlet pipes in CANDU using Plaster of Paris method

    International Nuclear Information System (INIS)

    Hyuk Kwon; Dong Un Seo; Goon-Cherl Park

    2005-01-01

    Full text of publication follows: Flow Accelerated Corrosion (FAC) is a corrosion mechanism that results in wall thinning in piping systems and components. FAC on carbon steels in pure water has occurred in a number of industry and power plant. A pipe wall thinning due to the FAC at nuclear power plant is just reported in confined to carbon steel pipe on the secondary system which does not equip a radioactive component. Recently, at Canadian Deuterium Uranium type reactor, it is reported that the feeder lines suffer the wall thinning on the primary system to equip 380 feeder pipes. Differently from the fast FAC rate of the secondary system on PWR, FAC rate of feeder pipes on CANDU is not more than the 0.2 mm/year. Although the FAC rate of feeder pipe is relatively slow, the narrow thickness margin of 2.6089 mm is endangered sufficiently by only the slow FAC rate. The FAC is governed by the mass transfer coefficient which is determined by the flow field. To well predict the FAC rate, mass transfer coefficient should be well measured or calculated. New measurement method of mass transfer coefficient is developed to obtain the coefficient for the complex shape like feeder pipe. The method evaluated the naphthalene sublimation method to apply it under the water flow. The naphthalene sublimation method can be used to study mass and heat transfer with confidence for a variety of applications, but with certain restrictions. At present, Plaster of paris method can modified the sublimation method to overcome the restrictions. This method is particularly useful in complex flows on geometries and for flows with large gradients in wall transport rate. The test specimen can be easily prepared by several methods, including dipping, machining, spraying, and casting. The local transfer coefficients can be determined with high accuracy and in detail by automated measurement systems that eliminate most human errors during the measurement process. To evaluate the method, the

  20. Evaluation of the strong performance of the circular welded pipe connections with corrosion defects

    OpenAIRE

    Tarayevskyi, O. S.

    2013-01-01

    The paper shows the results of experimental studies and the analysis of the impact of long service life of the main gas pipelines, as well as of natural concentrators of stresses on the physical and mechanical p roperties of welded joints of steel 17G1S. A methodology was developed and patterns of gas pipeline welded joint material failure at static and low-frequency loads were established, as well as impact of stress concentrators during prolonged use. Some aspects of the mechanism of pipeli...

  1. Flow Accelerated Erosion-Corrosion (FAC) considerations for secondary side piping in the AP1000{sup R} nuclear power plant design

    Energy Technology Data Exchange (ETDEWEB)

    Vanderhoff, J. F.; Rao, G. V. [Westinghouse Electric Company LLC, 1000 Westinghouse Drive, Cranberry Township, PA 16066 (United States); Stein, A. [Shaw Power Nuclear, 1000 Technology Center Drive, Stoughton, MA 02072 (United States)

    2012-07-01

    The issue of Flow Accelerated Erosion-Corrosion (FAC) in power plant piping is a known phenomenon that has resulted in material replacements and plant accidents in operating power plants. Therefore, it is important for FAC resistance to be considered in the design of new nuclear power plants. This paper describes the design considerations related to FAC that were used to develop a safe and robust AP1000{sup R} plant secondary side piping design. The primary FAC influencing factors include: - Fluid Temperature - Pipe Geometry/layout - Fluid Chemistry - Fluid Velocity - Pipe Material Composition - Moisture Content (in steam lines) Due to the unknowns related to the relative impact of the influencing factors and the complexities of the interactions between these factors, it is difficult to accurately predict the expected wear rate in a given piping segment in a new plant. This paper provides: - a description of FAC and the factors that influence the FAC degradation rate, - an assessment of the level of FAC resistance of AP1000{sup R} secondary side system piping, - an explanation of options to increase FAC resistance and associated benefits/cost, - discussion of development of a tool for predicting FAC degradation rate in new nuclear power plants. (authors)

  2. A Time-Variant Reliability Model for Copper Bending Pipe under Seawater-Active Corrosion Based on the Stochastic Degradation Process

    Directory of Open Access Journals (Sweden)

    Bo Sun

    2018-03-01

    Full Text Available In the degradation process, the randomness and multiplicity of variables are difficult to describe by mathematical models. However, they are common in engineering and cannot be neglected, so it is necessary to study this issue in depth. In this paper, the copper bending pipe in seawater piping systems is taken as the analysis object, and the time-variant reliability is calculated by solving the interference of limit strength and maximum stress. We did degradation experiments and tensile experiments on copper material, and obtained the limit strength at each time. In addition, degradation experiments on copper bending pipe were done and the thickness at each time has been obtained, then the response of maximum stress was calculated by simulation. Further, with the help of one kind of Monte Carlo method we propose, the time-variant reliability of copper bending pipe was calculated based on the stochastic degradation process and interference theory. Compared with traditional methods and verified by maintenance records, the results show that the time-variant reliability model based on the stochastic degradation process proposed in this paper has better applicability in the reliability analysis, and it can be more convenient and accurate to predict the replacement cycle of copper bending pipe under seawater-active corrosion.

  3. Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

    International Nuclear Information System (INIS)

    Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho

    2015-01-01

    The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel

  4. Performance demonstration testing at the EPRI NDE center for intergranular stress corrosion cracking in BWR piping

    International Nuclear Information System (INIS)

    Pherigo, G.

    1986-01-01

    Intergranular stress corrosion cracking (IGSCC) has become a significant concern for the commercial electric utility industry during the past four years. As the IGSCC problem manifested itself, the Nuclear Regulatory Commission (NRC) responded by issuing Inspection and Enforcement (I and E) Bulletin 82-03 which required that ultrasonic inspection procedures be demonstrated on service- removed samples. The ability to reliably detect and discriminate IGSCC was recognized by the industry as a very difficult task, at best. Concurrent with the NRC bulletin, state-of-the-art yet practical techniques for the detection and discrimination of IGSCC had to be developed, demonstrated, and transferred to the field in a relatively short time. With the release of I and E Bulletin 83-02, procedures as well as personnel had to be qualified on service-removed samples. This paper reports how the EPRI Nondestructive Evaluation (NDE) Center developed the necessary technology and a formal training and qualification program to meet these needs on behalf of the industry

  5. Application of Nano-Structured Coatings for Mitigation of Flow-Accelerated Corrosion in Secondary Pipe Systems of Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Huh, Jae Hoon; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2014-05-15

    Flow-accelerated corrosion (FAC) is a complex corrosion process combined with mechanical reaction with fluid. There were lots of research to mitigate FAC such as controlling temperature or water chemistry but in this research, we adopt active coating techniques especially nano-particle reinforced coatings. One of the general characteristics of FAC and its mitigation is that surface friction due to surface morphology makes a significant effect on FAC. Therefore to form a uniform coating layers, nano-particles including TiO2, SiC, Fe-Cr-W and Graphene were utilized. Those materials are known as greatly improve the corrosion resistance of substrates such as carbon steels but their effects on mitigation of FAC are not revealed clearly. Therefore in this research, the FAC resistive performance of nano-structured coatings were tested by electrochemical impedance spectroscopy (EIS) in room temperature 15 wt% sulfuric acid. As the flow-accelerated corrosion inhibitors in secondary piping system of nuclear power plants, various kinds of nano-structured coatings were prepared and tested in room-temperature electrochemical cells. SHS7740 with two types of Densifiers, electroless nickel plating with TiO2 are prepared. Electropolarization curves shows the outstanding corrosion mitigation performance of SHS7740 but EIS results shows the promising potential of Ni-P and Ni-P-TiO2 electroless nickel plating. For future work, high-temperature electrochemical analysis system will be constructed and in secondary water chemistry will be simulated.

  6. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release. Copyright © 2014 Elsevier Ltd. All rights reserved.

  7. Assessment of the sulfide corrosion fatigue strength for a multi-pass welded A106 Gr B steel pipe below the low SSCC limit

    International Nuclear Information System (INIS)

    Lee, Gyu Young; Bae, Dong Ho

    2009-01-01

    In the area of heavy construction, welding processes are vital in the production and maintenance of pipelines and power plants. Welding processes happen to produce residual stresses and change the metal structure as a result of the large nonlinear thermal loading that is created by a moving heat source. The fusion welding process generates formidable welding residual stresses and metallurgical change, which increase the crack driving force and reduce the resistance to the brittle fracture as well as the environmental fracture. This is a serious problem with many alloys as well as the A106 Gr B steel pipe. This pipe that is used in petrochemical and heavy chemical plants either degrades due to corrosive environments, e.g., chlorides and sulfides, and/or become damaged during service due to the various corrosion damage mechanisms. Thus, in this study, after numerically and experimentally analyzing the welding residual stress of a multi-pass welded A106 Gr B steel pipe, the sulfide stress corrosion cracking (SSCC) characteristics were assessed in a 3.5 wt.% NaCl solution that was saturated with H 2 S gas at room temperature on the basis of NACE TM 0177-90. The specimens used are of two kinds: un-notched and notched. Then, the sulfide corrosion fatigue (SCF) strength for the un-notched specimen was assessed below the low SSCC limit that was previously obtained from the SSCC tests for the notched specimen. From the results, in terms of the SSCC and SCF, all the specimens failed at the heat-affected zone, where a high welding residual stress is distributed. It was found that the low SSCC limit of un-notched specimens (σSSCCun-notched) was 46% (230 MPa) of the ultimate tensile strength (σU=502 MPa) of a multi-pass welded A106 Gr B steel pipe, and the notched specimens (σSSCCnotched) had 40% (200 MPa) of the ultimate tensile strength. Thus, it was determined that σSSCCun-notched was 13% lower than σSSCCnotched. Further, the sulfide corrosion fatigue limit (

  8. Control procedure for well drilling operations

    Energy Technology Data Exchange (ETDEWEB)

    Bourdon, J C

    1988-09-09

    A control procedure of rotary drilling operations is proposed. It uses the Drill off test. The drill-off test permits to determine the rock drill speed variation as a function of the wright applied on the top of the pipe. We can deduce from that a rock drill wear parameter. The method permits to prevent a rupture and its grave economic consequences.

  9. Residual stress evaluation by X-Ray diffraction and hole-drilling in an API 5L X70 steel pipe bent by hot induction

    International Nuclear Information System (INIS)

    Ceglias, Rodrigo Braga; Alves, Juciane Maria; Botelho, Ramon Alves; Baeta Junior, Eustaquio de Souza; Santos, Igor Cuzzuol dos; Moraes, Nicki Robbers Darciano Cajueiro de; Oliveira, Rebeca Vieira de; Diniz, Saulo Brinco; Brandao, Luiz Paulo

    2016-01-01

    The API 5L X70 steel is used in high-pressure gas transmission pipelines. Because of this, knowledge of presence of residual stress and their magnitude is important to assess the material integrity in service. For the pipeline manufacturing, tubes need to be curved which is often made using the hot induction bending process. This process can introduce different residual stress depending of tube position. For this research, in order to evaluate the residual stress, was used an API 5L X70 tube that was previously curved by hot induction process. Samples were taken from the extrados, intrados, neutral line and straight section of the curved tube. Residual stresses were studied by two conventional methods: X-Ray Diffraction (XRD) and Hole-Drilling, which are destructive and non-destructive methods, respectively, in order to assess their qualitative responses. Each of these methods presents particular methodologies in sample preparation and material analysis, but also they differ in factors such time consumption and cost of the analysis. The qualitative responses obtained by the two different methods were comparable and satisfactory and pointed out the existence of a compressive residual stress state in steel pipe. (author)

  10. Residual stress evaluation by X-Ray diffraction and hole-drilling in an API 5L X70 steel pipe bent by hot induction

    Energy Technology Data Exchange (ETDEWEB)

    Ceglias, Rodrigo Braga; Alves, Juciane Maria; Botelho, Ramon Alves; Baeta Junior, Eustaquio de Souza; Santos, Igor Cuzzuol dos; Moraes, Nicki Robbers Darciano Cajueiro de; Oliveira, Rebeca Vieira de; Diniz, Saulo Brinco; Brandao, Luiz Paulo, E-mail: brandao@ime.eb.br [Instituto Militar de Engenharia (IME), Rio de Janeiro, RJ (Brazil). Secao de Engenharia Mecanica e de Materiais

    2016-09-15

    The API 5L X70 steel is used in high-pressure gas transmission pipelines. Because of this, knowledge of presence of residual stress and their magnitude is important to assess the material integrity in service. For the pipeline manufacturing, tubes need to be curved which is often made using the hot induction bending process. This process can introduce different residual stress depending of tube position. For this research, in order to evaluate the residual stress, was used an API 5L X70 tube that was previously curved by hot induction process. Samples were taken from the extrados, intrados, neutral line and straight section of the curved tube. Residual stresses were studied by two conventional methods: X-Ray Diffraction (XRD) and Hole-Drilling, which are destructive and non-destructive methods, respectively, in order to assess their qualitative responses. Each of these methods presents particular methodologies in sample preparation and material analysis, but also they differ in factors such time consumption and cost of the analysis. The qualitative responses obtained by the two different methods were comparable and satisfactory and pointed out the existence of a compressive residual stress state in steel pipe. (author)

  11. Stress-assisted, microbial-induced corrosion of stainless steel primary piping and other aging issues at the Omega West Reactor

    International Nuclear Information System (INIS)

    Andrade, A.

    1995-01-01

    After the discovery of cooling system leak of about 284 liters per twenty-four (24) hour period, an investigation determined that the 76.2-cm diameter, 33.5-m long stainless-steel (304) OWR delay line was losing water at the same nominal rate. An excavation effort revealed that a circumferential crack, approximately 0.0025 cm in width, extended around the bottom half of the delay line. In addition, other evidence of what appeared to be microcracking and pitting that originated at random nucleated sites around the pipe were also found. Results of destructive analysis and nondestructive testing allowed Los Alamos staff to conclude that the direct cause for the main crack and other pitting resulted from stress-assisted, microbial-induced corrosion of the stainless steel primary piping. The results also indicated that microbial action from bacteria that are normally present in earth can be extremely harmful to stainless- steel piping under certain conditions. Other potential problems that could have also eventually led to a permanent shutdown of the OWR were discussed. These problems, although never encountered nor associated with the current shutdown, were identified in aging studies and are associated with: (1) the water-cooled, bismuth gamma-ray shield and, (2) the aluminum thermal column head seal that prevents reactor vessel water from entering into the graphite-filled thermal column

  12. Drilling series. 4. ; Planning geothermal drilling (rotary type). Kussaku series. 4. ; Chinetsusei no kussaku keikaku (shutoshite rotary gata)

    Energy Technology Data Exchange (ETDEWEB)

    Ito, T. (S.K. Engineering Co. Ltd., Tokyo (Japan))

    1994-01-31

    The present report explained how to plan the drilling of geothermal well, and select the easing, drilling mud water and drilling rig in order to obtain the steam and hot water. The geothermal wells can be generally classified into exploration wells, production wells and reduction wells. The exploration well is a well to survey the underground strata, geological structure, and existence of steam and hot water, while the production well is a well to produce the steam and hot water. The reduction well is a well to condense the hot water produced by the production well and steam having passed through the power-generating turbine, and return them as condensate underground. The geothermal well is characterized by its high temperature, mud leakage, corrosive matter and scale, all of which make its drilling difficult and its management troublesome for the production and reduction. To plan the drilling, the order of processing are distinct conditioning of drilling differently by type of well, collection of geological survey data, programing for the casing and selection of drilling rig. The present report also gave the stress to affect the casing and standard of steel pipes to be used for the casing. 3 figs., 4 tabs.

  13. Catamaran type semisubmersible platform for offshore drilling

    Energy Technology Data Exchange (ETDEWEB)

    Pouget, G; Chevallier, J; Hampton, G

    1988-06-10

    A semi-submersible oil rig which allows the vertical storage of drilling tubes and drill pipes is presented. The structure which links the floaters to the bridge consists of hollow columns forming caissons and containing means for storing tubes.

  14. Developments in national and international regulation in the field of ''corrosion protection of buried pipes''; Entwicklung im Bereich nationaler und internationaler Regelsetzung im Fachgebiet ''Korrosionsschutz erdverlegter Rohrleitungen''

    Energy Technology Data Exchange (ETDEWEB)

    Schoeneich, H.G. [E.ON Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

    2007-06-15

    This article summarizes the most important national and international rules for cathodic anti-corrosion protection of buried installations. The codes examined are those published by DIN (German Standardization Institute), the DVGW (German Association of Gas and Water Engineers) and AfK (Corrosion Protection Work Group). DIN publishes the results achieved by ISO (International Standardisation Organisation), CEN (Comite Europeen de Normalisation) and CENELEC (Comite Europeen de Normalisation Electrotechnique). The guidelines published by CEOCOR (European Committee for the Study of Corrosion and Protection of Pipes) are also briefly examined. Details of technical significance of a number of selected standards and revision projects are also stated and discussed. (orig.)

  15. Evaluation of biocide efficacy on microbiological induced corrosion of pipes and equipment from the 'process water system' of Embalse nuclear power plant (CNE)

    International Nuclear Information System (INIS)

    Forte Giacobone, A F; Burkart, A L; Pizarro, R; Rodriguez S; Belloni, M; Croatto, F; Ferrari, F; Herrera, C; Mendizabal, M; Montes, J; Rodriguez Aliciardi, M; Saucedo, R; Ovando, L

    2012-01-01

    In order to improve water quality, and mitigate recurrent bio corrosion phenomena affecting the components of the Process Water System of the CNE, a combined water treatment adding a commercial biocide product, based on bromide, to the currently injected chlorine was proposed. The aim of this study was to evaluate the effect of the added biocide on the kinetics of biofilm formation and growth, which is the precursor process to microbiological corrosion, and on the corrosion rates of carbon steel of pipes, heat exchanger shells and other system devices. For this purpose, a test bench was designed and built, reproducing the flow conditions at certain parts of the system. This facility was installed in the filtration shed of the Water Plant of the CNE. The test bench consisted of two parallel chambers, I and II, each in turn divided into a section for determining biofilm growth and corrosion rates of carbon steel coupons and another one to measure the kinetics of biofilm growth on stainless steel coupons. Both chambers received lake water chlorinated for 15 minutes each day. The chamber II received also the biocide. The corrosion rate in carbon steel coupons was evaluated by weight loss and Linear Polarization Resistance (LPR) measurements. The kinetics of biofilm growth on carbon steel coupons was measured using disruptive methods followed by quantification of the protein and carbohydrate content as an estimation of total biomase. The following bacterial groups were quantified through the dilution-extinction method: total aerobic bacteria, acid-producing bacteria, total anaerobic bacteria, sulfate reducing bacteria and bacteria precipitating iron and manganese. On the stainless steel coupons, the percent of coverage was evaluated by epi fluorescence microscopy. The corrosion rate results obtained both by weight loss as by LPR, showed no significant differences between both chambers, with and without biocide. Regarding the kinetics of biofilm growth on carbon steel

  16. New weld coating process for directional horizontal drilling operations; Neues Schweissnaht-Beschichtungsverfahren fuer Horizontalbohrungen

    Energy Technology Data Exchange (ETDEWEB)

    Quast, M. [Denso GmbH, Leverkusen (Germany)

    2005-07-01

    Corrosion protective coatings of steel pipes laid by horizontal directional drilling are particularly stressed. Thermosetting compounds based on polyurethane or expoxides have proven their performance for the protection of welded joints of such pipes. The application of thermosetting joint coatings can currently be carried out in a lamination process, resulting in glass reinforced plastics coatings, or by spatula in case of polyurethane based materials. Both application procedures require a certain period of time and come along with drawbacks, which are typical for the application of reactive resins. This report describes a new procedure for the coating of welded joint areas of steel pipes with polyurethane reactive resins. By use of a special casing system the complications of applying the coating material by spatula are avoided. Consequently one can take complete advantage of using polyurethane coatings for HDD laid pipes without suffering from typical handling drawbacks. (orig.)

  17. 46 CFR 34.25-15 - Piping-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... requirements of subchapter F (Marine Engineering) of this chapter. (b) Distribution piping shall be of materials resistant to corrosion, except that steel or iron pipe may be used if inside corrosion resistant...

  18. Inductive shearing of drilling pipe

    Science.gov (United States)

    Ludtka, Gerard M.; Wilgen, John; Kisner, Roger; Mcintyre, Timothy

    2016-04-19

    Induction shearing may be used to cut a drillpipe at an undersea well. Electromagnetic rings may be built into a blow-out preventer (BOP) at the seafloor. The electromagnetic rings create a magnetic field through the drillpipe and may transfer sufficient energy to change the state of the metal drillpipe to shear the drillpipe. After shearing the drillpipe, the drillpipe may be sealed to prevent further leakage of well contents.

  19. Strengthening mechanisms and mechanical properties of high interstitial stainless steel for drill collar and its corrosion resistance

    Science.gov (United States)

    Lee, Eunkyung

    corrosion resistance properties of HISSs and shows that the alloys developed in the present study effectively resist attack by sour acid gas and salt water by immersion tests using sour-brine environment and salt water. In addition, electrochemical polarization tests show that the corrosion pitting potential of the heat treated HISSs in sodium chloride solution is the highest among the benchmark alloys. This result shows that this alloy resists corrosion well under the high temperature and high pressure conditions in the presence of high-pressure H2S and CO 2 sour gas well environments.

  20. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  1. Erosion-corrosion

    International Nuclear Information System (INIS)

    Aghili, B.

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

  2. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  3. Corrosion potential analysis system

    Science.gov (United States)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  4. Mitigation of stress corrosion cracking in pressurized water reactor (PWR) piping systems using the mechanical stress improvement process (MSIPR) or underwater laser beam welding

    International Nuclear Information System (INIS)

    Rick, Grendys; Marc, Piccolino; Cunthia, Pezze; Badlani, Manu

    2009-01-01

    A current issue facing pressurized water reactors (PWRs) is primary water stress corrosion cracking (PWSCC) of bi metallic welds. PWSCC in a PWR requires the presence of a susceptible material, an aggressive environment and a tensile stress of significant magnitude. Reducing the potential for SCC can be accomplished by eliminating any of these three elements. In the U.S., mitigation of susceptible material in the pressurizer nozzle locations has largely been completed via the structural weld overlay (SWOL) process or NuVision Engineering's Mechanical Stress Improvement Process (MSIP R) , depending on inspectability. The next most susceptible locations in Westinghouse designed power plants are the Reactor Vessel (RV) hot leg nozzle welds. However, a full SWOL Process for RV nozzles is time consuming and has a high likelihood of in process weld repairs. Therefore, Westinghouse provides two distinctive methods to mitigate susceptible material for the RV nozzle locations depending on nozzle access and utility preference. These methods are the MSIP and the Underwater Laser Beam Welding (ULBW) process. MSIP applies a load to the outside diameter of the pipe adjacent to the weld, imposing plastic strains during compression that are not reversed after unloading, thus eliminating the tensile stress component of SCC. Recently, Westinghouse and NuVision successfully applied MSIP on all eight RV nozzles at the Salem Unit 1 power plant. Another option to mitigate SCC in RV nozzles is to place a barrier between the susceptible material and the aggressive environment. The ULBW process applies a weld inlay onto the inside pipe diameter. The deposited weld metal (Alloy 52M) is resistant to PWSCC and acts as a barrier to prevent primary water from contacting the susceptible material. This paper provides information on the approval and acceptance bases for MSIP, its recent application on RV nozzles and an update on ULBW development

  5. Investigation of surface oxide morphology in SG feedwater pipes and study of its influence on flow accelerated corrosion rate

    International Nuclear Information System (INIS)

    Qiu, G.; Alos-Ramos, O.; Monchecourt, D.; Mansour, C.; Delaunay, S.; Trevin, S.

    2015-01-01

    Flow accelerated corrosion (FAC) affects carbon steel components in the secondary circuits of PWR plants. The mandatory use of the prediction tool BRT-CICERO in all its PWR plants enables EDF to perform efficient inspections programs and minimize the number of leaks in the secondary circuits. Due to the operating conditions, SG feedwater flow regulation (ARE) circuits can be affected by FAC phenomenon. Thickness loss has been reported by several plants during the last 10 years, although significant damage by FAC remains very rare. This paper describes the surface features observed on an ARE straight tube that has orange peel pattern with thickness loss on the one half of its inner surface and a thick fouling layer without much thickness loss on the other. An analysis of the oxide porosity and structure by SEM investigation has been carried out. The origin of fouling layer and its behavior in the ARE circuits environment (oxide solubility, flow stability/turbulence) have been discussed. Finally by comparing with the classic FAC models, an attempt of correlation between the presence of the fouling layer and the lower corrosion rate is proposed. (authors)

  6. Using X-Ray portable fluorescence for alloy contents measurement of steel pipe and optimization of Flow Accelerated Corrosion kinetic calculation with BRT-CICEROTM

    International Nuclear Information System (INIS)

    Trevin, Stephane; Moutrille, Marie-Pierre; Qiu, Gonghao; Miller, Cecile; Mellin, Nicolas

    2012-09-01

    EDF has developed during these 15 last years a software called BRT-CICERO TM for the surveillance of the secondary piping system of its Pressurized Water Reactors (PWRs). This software enables the operator to calculate the FAC wear rates taking into account all the influencing parameters such as: pipe isometrics, chromium content of the steel, chemical conditioning and operating parameters of the secondary circuit (temperature, pressure, etc.). This is a major tool for the operators to organize the maintenance and to plan the inspections. In the framework of the French pressure vessel law issued on March 15, 2000, the software BRT-CICERO TM has been recognized by the French authority for the FAC surveillance on the secondary pressure piping lines of the EDF 58 NPPs. It takes advantage of the experience feedback of EDF's fleet, of the R and D improvements (especially from the laboratory tests conducted on EDF's CIROCO loop) and is frequently updated. Kinetics calculations made with BRT-CICERO TM are highly dependent of chromium, copper and molybdenum contents of steel. These values are measured on site by X-ray portable fluorescence. EDF elaborated a measurement procedure with a validation process and verification of the measurement devices using certified blocks standard. This procedure enables EDF and service provider companies to measure more than 6 thousand components per year. These values are input in BRT-CICERO TM and the flow accelerated corrosion kinetic is calculated with a higher accuracy than before alloy contents measurement. The next version of BRT-CICERO will take into account chromium, copper and molybdenum contents. The actual version is using only chromium contents. This paper describes the X-Ray fluorescence and the procedure used at EDF. The advantage and drawbacks of this technique are discussed. According to research and development studies, the future algorithm for FAC calculation with these 3 alloys contents is described. Because of

  7. Design and Exploitation Problems of Drill String in Directional Drilling

    Directory of Open Access Journals (Sweden)

    Bednarz Stanislaw

    2004-09-01

    Full Text Available Drill string design for directional drilling requires accounting for a number of factors. First, types and expected values of loads should be determined. Then, elements of the drill string should be so selected as to enable realization of the plan at specified loads. Some of additional factors, e. g. purchase, exploitation cost, geological conditions in the bore-hole, washing of the bore-hole, stability, trajectory, rig parameters, accuracy of gauges, pumps parameters remain in conflict. Drill pipes are made of rolled pipes, upset and welded with tool joints to 9,5 m long; the shorter ones can be made of hot forged rods. Exploitation requirements, being a result of practical experience supported by theoretical and laboratory analyses should be a part of syllabuses of technical staff educational programs. Apart from designing the string, it is also vital to lower the risk of a drilling failure. The significance of these aspects seems to be unquestionable.

  8. Polymer concrete composites for the production of high strength pipe and linings in high temperature corrosive environments

    Science.gov (United States)

    Zeldin, A.; Carciello, N.; Fontana, J.; Kukacka, L.

    High temperature corrosive resistant, non-aqueous polymer concrete composites are described. They comprise about 12 to 20% by weight of a water-insoluble polymer binder polymerized in situ from a liquid monomer mixture consisting essentially of about 40 to 70% by weight of styrene, about 25 to 45% by weight acrylonitrile and about 2.5 to 7.5% by weight acrylamide or methacrylamide and about 1 to 10% by weight of a crosslinking agent. This agent is selected from the group consisting of trimethylolpropane trimethacrylate and divinyl benzene; and about 80 to 88% by weight of an inert inorganic filler system containing silica sand and portland cement, and optionally Fe/sub 2/O/sub 3/ or carbon black or mica. A free radical initiator such as di-tert-butyl peroxide, azobisisobutyronitrile, benzoyl peroxide, lauryl peroxide, other organic peroxides and combinations thereof to initiate crosspolymerization of the monomer mixture in the presence of said inorganic filler.

  9. Sensitiaztion of austenitic stainless steels and its significance as regards stress-corrosion cracking of BWR pipe systems

    International Nuclear Information System (INIS)

    Roberts, W.; Otterberg, R.

    1984-05-01

    A critical literature evaluation dealing with sensitization of austenitic stainless steels and its importance in the context of intergranular stress-corrosion cracking (IGSCC) in high-temperature, oxygenated water is presented. The factors influencing the degree of sensitization are discussed, principally for type-304 stainless steels, both as regards sensitization arising as a result of isothermal holding within the critical temperature range and weld sensitization. The phenomenon of low-temperature sensitization is described and its potential significance under BWR operating conditions speculated upon. The principal features of and mechanisms controlling IGSCC of sensitized 304 steels in BWR-type environments are reviewed and some thoughts are given to the relevance of laboratory SCC testing in predicting the occurrence of cracking in actual BWR systems. Finally various countermeasures against IGSCC in existing and projected reactors are presented and discussed. (Author)

  10. Stakeholder acceptance analysis ResonantSonic drilling

    International Nuclear Information System (INIS)

    Peterson, T.

    1995-12-01

    This report presents evaluations, recommendations, and requirements concerning ResonantSonic Drilling (Sonic Drilling), derived from a three-year program of stakeholder involvement. Sonic Drilling is an innovative method to reach contamination in soil and groundwater. The resonant sonic drill rig uses counter-rotating weights to generate energy, which causes the drill pipe to vibrate elastically along its entire length. In the resonant condition, forces of up to 200,000 pounds are transmitted to the drill bit face to create a cutting action. The resonant energy causes subsurface materials to move back into the adjacent formation, permitting the drill pipe to advance. This report is for technology developers and those responsible for making decisions about the use of technology to remediate contamination by volatile organic compounds. Stakeholders' perspectives help those responsible for technology deployment to make good decisions concerning the acceptability and applicability of sonic drilling to the remediation problems they face

  11. Surveillance procedure for the rotary drilling operations of a well

    Energy Technology Data Exchange (ETDEWEB)

    Peltier, B; Deshais, R

    1988-06-17

    A surveillance procedure for the rotary drilling operations of a well is proposed. When the drilling pipe is drawn out of the well, or put into the well, pipe elements are taken away or added. At each moment the height of the trepan in the well is measured, together with the traction force of the lifting engine. The device permits to avoid the important damage that can be caused by an error on the drilling pipe's length.

  12. Surveillance procedure for the rotary drilling operations of a well

    Energy Technology Data Exchange (ETDEWEB)

    Peltier, B.; Deshais, R.

    1988-06-17

    A surveillance procedure for the rotary drilling operations of a well is proposed. When the drilling pipe is drawn out of the well, or put into the well, pipe elements are taken away or added. At each moment the height of the trepan in the well is measured, together with the traction force of the lifting engine. The device permits to avoid the important damage that can be caused by an error on the drilling pipe's length.

  13. Structural integrity evaluation of X52 gas pipes subjected to external corrosion defects using the SINTAP procedure

    International Nuclear Information System (INIS)

    Adib-Ramezani, H.; Jeong, J.; Pluvinage, G.

    2006-01-01

    In the present study, the SINTAP procedure has been proposed as a general structural integrity tool for semi-spherical, semi-elliptical and long blunt notch defects. The notch stress intensity factor concept and SINTAP structural integrity procedure are employed to assess gas pipelines integrity. The external longitudinal defects have been investigated via elastic-plastic finite element method results. The notch stress intensity concept is implemented into SINTAP procedure. The safety factor is calculated via SINTAP procedure levels 0B and 1B. The extracted evaluations are compared with the limit load analysis based on ASME B31G, modified ASME B31G, DNV RP-F101 and recent proposed formulation [Choi JB, Goo BK, Kim JC, Kim YJ, Kim WS. Development of limit load solutions for corroded gas pipelines. Int J Pressure Vessel Piping 2003;80(2):121-128]. The comparison among extracted safety factors exhibits that SINTAP predictions are located between lower and upper safety factor bounds. The SINTAP procedure including notch-based assessment diagram or so-called 'NFAD' involves wide range of defect geometries with low, moderate and high stress concentrations and relative stress gradients. Finally, some inspired and advanced viewpoints have been investigated

  14. Structural integrity evaluation of X52 gas pipes subjected to external corrosion defects using the SINTAP procedure

    Energy Technology Data Exchange (ETDEWEB)

    Adib-Ramezani, H. [Ecole Polytechnique de l' Universite d' Orleans, CNRS-CRMD, 8 rue Leonard de Vinci, 45072 Orleans Cedex 2 (France)]. E-mail: hradib_2000@yahoo.com; Jeong, J. [Ecole Polytechnique de l' Universite d' Orleans, CNRS-CRMD, 8 rue Leonard de Vinci, 45072 Orleans Cedex 2 (France); Pluvinage, G. [Laboratoire de Fiabilite Mecanique (LFM), Universite de Metz-ENIM, 57045 Metz (France)

    2006-06-15

    In the present study, the SINTAP procedure has been proposed as a general structural integrity tool for semi-spherical, semi-elliptical and long blunt notch defects. The notch stress intensity factor concept and SINTAP structural integrity procedure are employed to assess gas pipelines integrity. The external longitudinal defects have been investigated via elastic-plastic finite element method results. The notch stress intensity concept is implemented into SINTAP procedure. The safety factor is calculated via SINTAP procedure levels 0B and 1B. The extracted evaluations are compared with the limit load analysis based on ASME B31G, modified ASME B31G, DNV RP-F101 and recent proposed formulation [Choi JB, Goo BK, Kim JC, Kim YJ, Kim WS. Development of limit load solutions for corroded gas pipelines. Int J Pressure Vessel Piping 2003;80(2):121-128]. The comparison among extracted safety factors exhibits that SINTAP predictions are located between lower and upper safety factor bounds. The SINTAP procedure including notch-based assessment diagram or so-called 'NFAD' involves wide range of defect geometries with low, moderate and high stress concentrations and relative stress gradients. Finally, some inspired and advanced viewpoints have been investigated.

  15. Risk evaluation on internal corrosion of a gas pipeline cut section based on metal mechanic tests and physiochemical analysis of the solids deposited in the pipes; Determinacion del riesgo por corrosion interna de un tramo cortado de una linea de transporte de gas natural a partir de ensayos metalmecanicos y del analisis fisicoquimico de los solidos depositados en la tuberia

    Energy Technology Data Exchange (ETDEWEB)

    Ditta Sarmiento, Johanna Milena [PETROBRAS International (BRASPETRO) (Colombia). Ingenieria de Corrosion DPSU

    2003-07-01

    After inspecting a one of the most important pipelines in Colombia, using intelligent tool, the pipe sections were selected that presented losses of thickness which probably they would be risking integrity of the same one and after, these sections were cut and replaced. To one of the cut sections a study with the objective was made him establish the present forms of corrosion and to determine the phenomena that influenced the presence of the damages. For this study were moderate thicknesses of the wall of the tube and was determined the criticality comparing it with its nominal thickness, according to Standard ASME B - 31G. Taking advantage of the presence solids in the surface, one became both, physical and chemical analysis, DRX and elementary analysis, with the objective to determine its origin and to correlate it with the types of corrosion that were in the line. The morphology that determined were Microbiological Influenced Corrosion, Erosion - Corrosion, Pitting and CO2 corrosion. Then, from all this information the analysis becomes of risks by internal corrosion in pipeline, the plan of mitigation and the plans of monitoring and inspection of the line to avoid the presence of anyone of these forms of corrosion in the future immediate. (author)

  16. B Plant process piping replacement feasibility study

    International Nuclear Information System (INIS)

    Howden, G.F.

    1996-01-01

    Reports on the feasibility of replacing existing embedded process piping with new more corrosion resistant piping between cells and between cells and a hot pipe trench of a Hanford Site style canyon facility. Provides concepts for replacement piping installation, and use of robotics to replace the use of the canyon crane as the primary means of performing/supporting facility modifications (eg, cell lining, pipe replacement, equipment reinstallation) and operational maintenenace

  17. Erosion and erosion-corrosion

    International Nuclear Information System (INIS)

    Isomoto, Yoshinori

    2008-01-01

    It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

  18. Drilling unit

    Energy Technology Data Exchange (ETDEWEB)

    Umanchik, N P; Demin, A V; Khrustalev, N N; Linnik, G N; Lovchev, S V; Rozin, M M; Sidorov, R V; Sokolov, S I; Tsaregradskiy, Yu P

    1981-01-01

    A drilling unit is proposed which includes a hydraulic lifter, hydraulic multiple-cylinder pump with valve distribution and sectional drilling pump with separators of the working and flushing fluid. In order to reduce metal consumption and the overall dimensions of the drilling unit, the working cavity of each cylinder of the hydraulic multiple-cylinder pump is equipped with suction and injection valves and is hydraulically connected to the working cavity by one of the sections of the drilling pump.

  19. New drilling optimization technologies make drilling more efficient

    Energy Technology Data Exchange (ETDEWEB)

    Chen, D.C.-K. [Halliburton Energy Services, Calgary, AB (Canada). Sperry Division

    2004-07-01

    Several new technologies have been adopted by the upstream petroleum industry in the past two decades in order to optimize drilling operations and improve drilling efficiency. Since financial returns from an oil and gas investment strongly depend on drilling costs, it is important to reduce non-productive time due to stuck pipes, lost circulation, hole cleaning and well bore stability problems. The most notable new technologies are the use of computer-based instrumentation and data acquisition systems, integrated rig site systems and networks, and Measurement-While-Drilling and Logging-While-Drilling (MWD/LWD) systems. Drilling optimization should include solutions for drillstring integrity, hydraulics management and wellbore integrity. New drilling optimization methods emphasize information management and real-time decision making. A recent study for drilling in shallow water in the Gulf of Mexico demonstrates that trouble time accounts for 25 per cent of rig time. This translates to about $1.5 MM U.S. per well. A reduction in trouble time could result in significant cost savings for the industry. This paper presents a case study on vibration prevention to demonstrate how the drilling industry has benefited from new technologies. 13 refs., 10 figs.

  20. Corrosion evaluation technology

    International Nuclear Information System (INIS)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

  1. Ultrasonic Guided Wave Technology for Non-Invasive Assessment of Corrosion-Induced Damage in Piping for Pollution Prevention in DOD Fuel Storage Facilities

    Science.gov (United States)

    2011-08-01

    using a mixture of rock salt and tap water. A combination of lacquer and duct tape was used to mask the desired corrosion areas and to prevent excessive...Corrosion Measurements," NDT efT E International, Vol. 37, No.3, 2004, pp. 167-180. Demma, A, P. Cawley, M. Lowe and B. Pavlakovic, "The Effect of

  2. Fighting corrosion in India

    Energy Technology Data Exchange (ETDEWEB)

    Rajagopalan, K S; Rangaswamy, N S

    1979-03-01

    A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

  3. Hydraulic lifter for an underwater drilling rig

    Energy Technology Data Exchange (ETDEWEB)

    Garan' ko, Yu L

    1981-01-15

    A hydraulic lifter is suggested for an underwater drilling rig. It includes a base, hydraulic cylinders for lifting the drilling pipes connected to the clamp holder and hydraulic distributor. In order to simplify the design of the device, the base is made with a hollow chamber connected to the rod cavities and through the hydraulic distributor to the cavities of the hydraulic cylinders for lifting the drilling pipes. The hydraulic distributor is connected to the hydrosphere through the supply valve with control in time or by remote control. The base is equipped with reverse valves whose outlets are on the support surface of the base.

  4. Evaluation of the effect of sulfate, alkalinity and disinfector on iron release of iron pipe and iron corrosion scale characteristics under water quality changing condition using response surface methodology

    Science.gov (United States)

    Yang, Fan; Shi, Baoyou; Zhang, Weiyu; Guo, Jianbo; Wu, Nana; Liu, Xinyuan

    2018-02-01

    The response surface methodology (RSM), particularly Box-Behnken design model, was used in this study to evaluate the sulfate, alkalinity and free chlorine on iron release of pipe with groundwater supply history and its iron corrosion scale characteristics under water quality changing experiment. The RSM results together with response surface contour plots indicated that the iron release of pipe section reactors was positively related with Larson Ratio and free chlorine. The thin Corrosion scales with groundwater supply history upon collection site contained Fe3O4 (18%), α-FeOOH (64%), FeCO3 (9%), β-FeOOH (8%) and γ-FeOOH (5%), besides their averaged amorphous iron oxide content was 13.6%. After the RSM water quality changing experiment, Fe3O4, amorphous iron oxide and intermediate iron products (FeCO3, Green Rust (GR)) content on scale of Cl2Rs increased, while their α-FeOOH contents decreased and β-FeOOH disappeared. The high iron released Cl2Rs receiving higher LR water (1.40-2.04) contained highest FeCO3 (20%) and amorphous iron oxide (42%), while the low iron release Cl2Rs receiving lower LR water (0.52-0.73) had higher GR(6.5%) and the amorphous iron oxide (23.7%). In high LR water (>0.73), the thin and non-protective corrosion scale containing higher amorphous iron oxide, Fe(II) derived from new produced Fe3O4 or FeCO3 or GR was easy for oxidants and sulfate ions penetration, and had higher iron release. However the same unstable corrosion scale didn’t have much iron release in low LR water (≤0.73). RSM experiment indicated that iron release of these unstable corrosion scales had close relationship with water quality (Larson Ratio and disinfectant). Optimizing the water quality of new source water and using reasonable water purification measures can help to eliminate the red water case.

  5. Drilling string lifter

    Energy Technology Data Exchange (ETDEWEB)

    Shakhobalov, A B; Galiopa, A A; Ponomarev, G V; Ushakov, A M

    1981-04-28

    A drilling string lifter is suggested which includes a rotating tower installed on a fixed base, hydraulic cylinder and pipe-clamping assembly connected through a chain gear to the drive motor. In order to simplify the design of the hydraulic lifter, the drive motor is installed on a fixed base so that the axis of the outlet shaft of the drive motor coincides with the axis of rotation of the tower. In addition, the axis of rotation of the tower is made in the form of a tubular element, and the outlet shaft of the drive motor is ranged between the tubular element.

  6. 75 FR 68324 - Certain Stainless Steel Butt-Weld Pipe Fittings From Japan, South Korea and Taiwan; Final Results...

    Science.gov (United States)

    2010-11-05

    .... SUPPLEMENTARY INFORMATION: Scope of the Orders Japan The products covered by this order include certain... designing the piping system: (1) Corrosion of the piping system will occur if material other than stainless... designing the piping system: (1) Corrosion of the piping system will occur if material other than stainless...

  7. In Situ Corrosion and Heat Loss Assessment of Two Nonstandard Underground Heat Distribution System Piping Designs: Supplement-Appendices for Final Report on Project F07-AR01

    Science.gov (United States)

    2011-06-01

    negative mission impacts . This report documents the assessment of two similar nonstandard UHDS piping system designs — one at Fort Carson, CO, and one at...psig and monitored for 2 hours to determine whether the conduit piping system is protected from ground water infiltration and its degrading impacts ...Conduits to/from this pit were tested from adjacent pits. 2. Supply, Return drains tested on 8/15/07: All Dry N S EW MH-3N ERDC/CERL TR-11-14 H13

  8. Evaluation of the bactericidal characteristics of nano-copper oxide or functionalized zeolite coating for bio-corrosion control in concrete sewer pipes

    International Nuclear Information System (INIS)

    Haile, T.; Nakhla, G.; Allouche, E.; Vaidya, S.

    2010-01-01

    The bactericidal characteristics of nano-copper oxide or functionalized zeolite coated concrete pipes against Acidithiobacillus thiooxidans were studied by measuring the temporal variation of bacterial dry cell weight measurement, cellular Adenosine Triphosphate production, as well as oxygen uptake rate of the aforementioned bacterium. Uncorroded (UC), severely corroded (SC), and moderately corroded (MC) concrete pipes were electrochemically coated with a nano-copper oxide, while another uncorroded concrete pipe was used to apply functionalized zeolite coating (Z2). Specimens were characterized by field emission-scanning electron microscopy, and optical microscopy. Oxygen uptake rate of the bacterium was the highest in UC followed by the MC. Oxygen uptake rate and cellular Adenosine Triphosphate decreased progressively in Z2 and SC throughout the duration of the experiment due to decline in live bacterial cell. The maximum bacterial specific growth rate was 1.1 x 10 -2 day -1 for both UC and MC, with a decay rates varying from 1.4 x 10 -2 to 2.6 x 10 -2 day -1 . The minimum concentration limits for the inhibition of the bacterium in the nano-copper oxide coated concrete pipes ranged from 2.3 mg to 2.6 mg Cu per mg dry cell weight.

  9. Drilling reorganizes

    Science.gov (United States)

    Richman, Barbara T.

    As the first in a proposed series of steps that would move scientific ocean drilling from its own niche within the National Science Foundation's (NSF) Directorate for Astronomical, Atmospheric, Earth, and Ocean Sciences (AAEO) into the agency's Division of Ocean Sciences, Grant Gross, division director, has been appointed acting director of the Office of Scientific Ocean Drilling (OSOD). Gross will retain the directorship of the division, which also is part of AAEO. Allen M. Shinn, Jr., OSOD director for nearly 2 years, has been reassigned effective July 10 to a position in NSF's Office of Planning and Resource Management.The move aims to tie drilling operations more closely to the science with which it is associated, Gross said. This first step is an organizational response to the current leaning toward using a commercial drilling vessel as the drilling platform, he said. Before the market for such commercial drill ships opened (Eos, February 22, 1983, p . 73), other ship options for scientific ocean drilling included refurbishing the aging Glomar Challenger or renovating, at great expense, the Glomar Explorer. A possible next step in the reorganization is to make OSOD the third section within the Ocean Sciences Division. Currently, the division is divided into the Oceanographic Facilities and Support Section and the Ocean Sciences Research Section.

  10. Corrosion mapping in pipelines

    International Nuclear Information System (INIS)

    Zscherpel, U.; Alekseychuk, O.; Bellon, C.; Ewert, U.; Rost, P.; Schmid, M.

    2002-01-01

    In a joint research project, BASF AG and BAM analyzed the state of the art of tangential radiography of pipes and developed more efficient methods of evaluation. Various PC applications were developed and tested: 1. A program for routine evaluation of digital radiographic images. 2. 3D simulation of the tangential projection of pipes for common radiation sources and various different detectors. 3. Preliminary work on combined evaluation of digital projections and wall thickness changes in radiation direction resulted in a new manner of image display, i.e. the so-called 'corrosion mapping', in which the wall thickness is displayed as a 2D picture above the pipe surface [de

  11. Pipe support

    International Nuclear Information System (INIS)

    Pollono, L.P.

    1979-01-01

    A pipe support for high temperature, thin-walled piping runs such as those used in nuclear systems is described. A section of the pipe to be suppported is encircled by a tubular inner member comprised of two walls with an annular space therebetween. Compacted load-bearing thermal insulation is encapsulated within the annular space, and the inner member is clamped to the pipe by a constant clamping force split-ring clamp. The clamp may be connected to pipe hangers which provide desired support for the pipe

  12. Developing a Systematic Corrosion Control Evaluation Approach in Flint

    Science.gov (United States)

    Presentation covers what the projects were that were recommended by the Flint Safe Drinking Water Task Force for corrosion control assessment for Flint, focusing on the sequential sampling project, the pipe rigs, and pipe scale analyses.

  13. 49 CFR 195.585 - What must I do to correct corroded pipe?

    Science.gov (United States)

    2010-10-01

    ... TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.585 What must I do to correct corroded pipe? (a) General corrosion. If you find pipe so generally corroded that the remaining wall thickness...; or (2) Repair the pipe by a method that reliable engineering tests and analyses show can permanently...

  14. Prediction of corrosion rates of water distribution pipelines according to aggressive corrosive water in Korea.

    Science.gov (United States)

    Chung, W S; Yu, M J; Lee, H D

    2004-01-01

    The drinking water network serving Korea has been used for almost 100 years. Therefore, pipelines have suffered various degrees of deterioration due to aggressive environments. The pipe breaks were caused by in-external corrosion, water hammer, surface loading, etc. In this paper, we focused on describing corrosion status in water distribution pipes in Korea and reviewing some methods to predict corrosion rates. Results indicate that corrosive water of lakes was more aggressive than river water and the winter was more aggressive compared to other seasons. The roughness growth rates of Dongbok lake showed 0.23 mm/year. The high variation of corrosion rates is controlled by the aging pipes and smaller diameter. Also the phenolphthalein test on a cementitious core of cement mortar lined ductile cast iron pipe indicated the pipes over 15 years old had lost 50-100% of their lime active cross sectional area.

  15. evaluation of pawpaw leaves extract as anti-corrosion agent

    African Journals Online (AJOL)

    user

    2 DEPARTMENT OF CHEMICAL ENGINEERING, NNAMDI AZIKIWE UNIVERSITY, AWKA ... and corrosion product were analyzed using Fourier transform infrared spectrophotometer (FTIR). ... They are used as reaction vessels, pipes,.

  16. Pipe inspection using the pipe crawler. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned

  17. Pipe inspection using the pipe crawler. Innovative technology summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned.

  18. Intergranular corrosion in unserviced austenitic stainless steel pipes made of alloy 904L; Kornzerfall in nicht betriebsbeanspruchten rostfreien austenitischen Rohren aus Alloy 904L

    Energy Technology Data Exchange (ETDEWEB)

    Neidel, Andreas; Cagliyan, Erhan; Fischer, Boromir; Giller, Madeleine; Riesenbeck, Susanne [Siemens AG, Energy Sector, Berlin (Germany). Gasturbinenwerk Berlin

    2017-09-01

    Seamless tubes of the highly corrosion resistant austenitic steel 1.4539, X1NiCrMoCu25-20-5 (Alloy 904L) were observed to exhibit signs of inter-crystalline damage to a depth of several layers of grains and in particular on their internal surface. The material had been stored and had not been put into service. A number of hypotheses had been discussed to explain the predominant cause of the damage. Using optical light and scanning electron microscopy investigation techniques, clear evidence was obtained indicating it to be inter-crystalline corrosion due to the sensitisation of the grain boundaries. The most probable cause of this was determined to be the presence of residual deposits from the rolling process, which due to poor cleaning, had not been completely removed prior to the final solution annealing treatment. This explaining why predominantly the internal surface of the tubes was affected.

  19. 49 CFR 192.475 - Internal corrosion control: General.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: General. 192.475... Control § 192.475 Internal corrosion control: General. (a) Corrosive gas may not be transported by... taken to minimize internal corrosion. (b) Whenever any pipe is removed from a pipeline for any reason...

  20. Demonstration and Validation of Controlled Low-Strength Materials for Corrosion Mitigation of Buried Steel Pipes: Final Report on Project F09-A17

    Science.gov (United States)

    2015-12-01

    steel surfaces. Two different CLSM blends were tested. Both used cement and a flowability admixture, but one used native soil instead of standard...by about 63% in the soil cement . Therefore, CLSMs can reduce the cost of applying CP to buried steel structures. The return-on-investment ratio for...was exposed in the native-soil backfill to deter- mine the corrosion rate in the absence of any flowable fill or soil cement . The removable steel

  1. Tribological characterization of the drill collars and casing friction couples

    Science.gov (United States)

    Ripeanu, R. G.; Badicioiu, M.; Caltaru, M.; Dinita, A.; Laudacescu, E.

    2018-01-01

    Drill collars are special pipes used in the drilling of wells for weighting the drill bit, enabling it to drill through the rock. In the drilling process, the drill collars are exposed to an intensive wear due to friction on inner surface of casing wall. In order to evaluate the tribological behaviour of this friction couple, paper presents the drill collars parent material, reconditioned and casing pipe chemical composition, microstructures, hardness and friction tests. For friction tests were prepared samples extracted from new and reconditioned drill collars and from casing pipes and tested on a universal tribometer. Were used plane-on-disk surface friction couples and tests were conducted at two sliding speeds and three normal loads for each materials couple. Plane static partner samples were extracted from casing pipes and disks samples were extracted from new and reconditioned drill collars. Were obtained friction coefficients values and also the temperatures increasing values due to friction working tests parameters. The temperature increasing values were obtained by measuring it with an infrared thermographic camera.

  2. Aerated drilling cutting transport analysis in geothermal well

    Science.gov (United States)

    Wakhyudin, Aris; Setiawan, Deni; Dwi Marjuan, Oscar

    2017-12-01

    Aeratad drilling widely used for geothermal drilling especially when drilled into predicted production zone. Aerated drilling give better performance on preventing lost circulation problem, improving rate of penetration, and avoiding drilling fluid invasion to productive zone. While well is drilled, cutting is produced and should be carried to surface by drilling fluid. Hole problem, especially pipe sticking will occur while the cutting is not lifted properly to surface. The problem will effect on drilling schedule; non-productive time finally result more cost to be spent. Geothermal formation has different characteristic comparing oil and gas formation. Geothermal mainly has igneous rock while oil and gas mostly sedimentary rock. In same depth, formation pressure in geothermal well commonly lower than oil and gas well while formation temperature geothermal well is higher. While aerated drilling is applied in geothermal well, Igneous rock density has higher density than sedimentary rock and aerated drilling fluid is lighter than water based mud hence minimum velocity requirement to transport cutting is larger than in oil/gas well drilling. Temperature and pressure also has impact on drilling fluid (aerated) density. High temperature in geothermal well decrease drilling fluid density hence the effect of pressure and temperature also considered. In this paper, Aerated drilling cutting transport performance on geothermal well will be analysed due to different rock and drilling fluid density. Additionally, temperature and pressure effect on drilling fluid density also presented to merge.

  3. Germany [Summary country report on coordinated research project on development of protocols for corrosion and deposit evaluation in large diameter pipes by radiography

    International Nuclear Information System (INIS)

    2008-01-01

    Full text: In the framework of the CRP, Germany provided certified stepped film density strips for the calibration of film densitometers. They were used by each participant in his own country to validate the density measurements made in the radiographs prepared from the test specimen. According to the working plan, BAM belongs to Group 2 (8 and 12 inch pipe diameter, Co 60 available). The necessary raw pipe material was ordered and the corresponding drawings for machining were prepared in 2003. Because of weight and handiness it was decided to cut each of the two pipes into 2 halves, i.e. one half with outer steps and the other half with inner steps. In this way, a total number of 4 pipes were produced. As material, steel St-52 was chosen, the maximum wall thickness was 26 mm. The film exposure was finalized in October 2003. As radiation source, Co 60 was used and, as detector, AGFA D7 films with front/back screens of 0.5 mm Fe. Two different inspection methods have been applied: tangential projection technique (TRT) for absolute wall thickness measurements and double wall penetration technique (DWT) for estimation of wall thickness differences in the pipe centre. The combination of Fe screens with AGFA D7 films gives an excellent image quality with very low noise, but needs about double exposure time as compared with Pb screens. After film exposure, the evaluation of the films started. Wall thicknesses and optical film densities have been measured according to the recommended procedures as agreed at the expert meetings. In parallel Excel data sheets were developed for easy data evaluation and for the comparison of results provided by the different participating countries. The final Excel sheets for data evaluation and data collection have been distributed to the other CRP participants at the end of 2003. All films have been digitized at BAM Berlin. The digitized films have been evaluated also by special software, developed together with BASF for the German

  4. CFPL installs products pipeline with directional drilling

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Central Florida Pipeline Company (CFPL), a subsidiary of GATX Terminals Corp., Tampa, FL, has used directional drilling under seven water bodies in Hillsborough, Polk and Osceola Counties in constructing its new pipeline from Tampa to Orlando. Primary reason for using directional drilling is to protect the environment by minimizing water turbidity while the 16-inch diameter, 109-mile refined petroleum products pipeline is being installed. Total cost of the project is pegged at $68.5 million. Directional drilling enabled the pipe to be placed about 20 feet below the bottom of: The Alafia River in Riverview with 999 feet drilled; Port Sutton Channel near the Port of Tampa with 2,756 feet drilled; Reedy Creek Swamp at the intersection of Interstate 4 and Highway 192 which had 1,111 feet drilled; Wetland number-sign 70 southwest of Lake Wales with 1,575 feet drilled; Peace River south of Bartow had 2,470 feet drilled; Bonnet Creek west of Kissimmee had 693 feet drilled. Shingle Creek near the borders of Osceola and Orange Counties with 1,700 feet drilled. This paper reviews the design plans for construction and the emergency response plans should a rupture occur in the line

  5. Drilling mud

    Energy Technology Data Exchange (ETDEWEB)

    Rusayev, A A; Bibikov, K V; Simonenkov, I D; Surkova, K I

    1982-01-01

    Drilling mud is proposed which contains clay, water, water output reducer, pH regulator, viscosity reducer and hydrogen sulfide absorber. In order to improve the absorbing capacity of the drilling mud with pH 8-11 and simultaneously preservation of the technological properties of the mud, it contains as the absorber of hydrogen sulfide pyrite cinders with the following ratio of components, % by mass: clay 5.0-35.0; water output reducer 0.2-2.0; pH regulator 0.05-0.25; viscosity reducer 0.1-1.0; pyrite cinders 0.5-4.0; water--the rest.

  6. Tesco's Bob Tessari: launching a drilling revolution

    Energy Technology Data Exchange (ETDEWEB)

    Budd, G.

    2002-07-01

    The 'Casing Drilling' technology, patented by Tesco, which allows operators to simultaneously drill, case and evaluate oil and gas wells, is described. The system is claimed to substantially reduce the amount of lost circulation, loss of well control and bore hole instability problems that have been documented to account for about 25 per cent of total rig time on a well, and at least $4 billion (or 10 per cent of the $40 billion annual global drilling tab) spent on 'unscheduled events' associated with tripping drill pipe. With the Casing Drilling process, wells are drilled using standard oilfield casing instead of drill pipe. The host of downhole problems associated with tripping in and out of the hole are avoided, as the casing pipe is never removed. Instead, drill bits and other downhole tools are tripped through the casing with wireline at a rate of about 500 ft per minute, drastically reducing tripping time. Tesco also developed the portable top drive, the manufacture and rental of which constitutes a large part of the company's business, besides helping technologically to make Casing Drilling possible. Much of the company's success is attributed to the tenacity and zest for innovative approaches of the company's CEO, Bob Tessari, who is largely responsible for the company finding itself at the centre of a drilling technology revolution.

  7. Understanding the corrosion phenomena to organize the nondestructive evaluation programs in the nuclear power plants; Connaitre les phenomenes de corrosion pour organiser les programmes d'end dans les centrales nucleaires

    Energy Technology Data Exchange (ETDEWEB)

    Berge, J.Ph. [Federation Europeenne de Corrosion, 75 - Paris (France); Samman, J. [Electricite de France (EDF), Div. du Production Nucleaire, 75 - Paris (France)

    2001-07-01

    The french nuclear power plants used PWR which components revealed many corrosion defects of different shapes as stress corrosion cracks or pits. Understanding the corrosion processes will help the inspection of in service power plants. The following examples describe some corrosion cases and present the corresponding developed control methods: corrosion on condenser, secondary circuit pipes and corrosion-erosion, steam generator pipes, vessels head penetration. (A.L.B.)

  8. Pipe damping

    International Nuclear Information System (INIS)

    Ware, A.G.

    1985-01-01

    Studies are being conducted at the Idaho National Engineering Laboratory to determine whether an increase in the damping values used in seismic structural analyses of nuclear piping systems is justified. Increasing the allowable damping would allow fewer piping supports which could lead to safer, more reliable, and less costly piping systems. Test data from availble literature were examined to determine the important parameters contributing to piping system damping, and each was investigated in separate-effects tests. From the combined results a world pipe damping data bank was established and multiple regression analyses performed to assess the relative contributions of the various parameters. The program is being extended to determine damping applicable to higher frequency (33 to 100 Hz) fluid-induced loadings. The goals of the program are to establish a methodology for predicting piping system damping and to recommend revised guidelines for the damping values to be included in analyses

  9. Drilling waste makes concrete

    International Nuclear Information System (INIS)

    Rosfjord, A.

    1993-01-01

    The article deals with a method of drilling waste reclamation by utilizing the converted oil-containing cuttings from the North Sea in the concrete production in Norway. The oil content is to be removed in an incineration process by heating the cuttings to about 800 o C. The output capacity from the exhaust gas water cooling system is 7500 kW/hour, and is to be used in different industrial heating processes. The remaining content of pollutants in the cleaned exhaust gas outlet corresponds to the required limits with the exception of SO 2 and HCl. In addition, an exhaust gas washing plant is to be installed in the near future designed for the further reduction of pollutants by 90%. The converted raw materials are used as a supplement for lessening the demand of sand and cement in the production of concrete-made pipes. 1 fig

  10. Pipe damping

    International Nuclear Information System (INIS)

    Ware, A.G.; Arendts, J.G.

    1984-01-01

    A program has been developed to assess the available piping damping data, to generate additional data and conduct seperate effects tests, and to establish a plan for reporting and storing future test results into a data bank. This effort is providing some of the basis for developing higher allowable damping values for piping seismic analyses, which will potentially permit removal of a considerable number of piping supports, particularly snubbers. This in turn will lead to more flexible piping systems which will be less susceptible to thermal cracking, will be easier to maintain and inspect, as well as less costly

  11. Heat pipe

    International Nuclear Information System (INIS)

    Triggs, G.W.; Lightowlers, R.J.; Robinson, D.; Rice, G.

    1986-01-01

    A heat pipe for use in stabilising a specimen container for irradiation of specimens at substantially constant temperature within a liquid metal cooled fast reactor, comprises an evaporator section, a condenser section, an adiabatic section therebetween, and a gas reservoir, and contains a vapourisable substance such as sodium. The heat pipe further includes a three layer wick structure comprising an outer relatively fine mesh layer, a coarse intermediate layer and a fine mesh inner layer for promoting unimpeded return of condensate to the evaporation section of the heat pipe while enhancing heat transfer with the heat pipe wall and reducing entrainment of the condensate by the upwardly rising vapour. (author)

  12. Estimation of the dangers of corrosion of steel containers and pipes used for storage and transport of hydrogen and hydrogen-containing gases under high pressure. Abschaetzung der Korrosionsgefaehrdung von Behaeltern und Rohrleitungen aus Stahl fuer Speicherung und Transport von Wasserstoff und wasserstoffhaltigen Gasen unter hohen Druecken

    Energy Technology Data Exchange (ETDEWEB)

    Poepperling, R; Schwenk, W; Venkateswarlu, J

    1982-01-01

    In the field of energy transportation, questions are increasingly being asked about possible corrosion damage through cold pressurized water. This concerns both pure hydrogen and hydrogen-containing gas mixtures, e.g. synthesis gas. For the estimation of probability of corrosion, data extracted from the literature concerning known cases of damage and the degree of influence on corrosion classed according to gas, material and operational parameters was evaluated. Damage from hydrogen can occur with dry and moist gases. It is mainly caused by low frequency pressure variations under high load and by the presence of geometric unevenness (high Kerb factor) on the inner side of the pipe. In order to avoid damage practical experience has shown that the safety coefficient for existing piping should be over 2 and preferably over 3. A significant reduction in corrosion probability can be achieved by inhibitors, whereby 0.1 Vol% O/sub 2/ additive has been shown to be most effective. The question of counter-effects of the remaining gas components remains open.

  13. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  14. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  15. Drilling technology advances on four fronts

    Energy Technology Data Exchange (ETDEWEB)

    Budd, G.

    2002-01-01

    Trends and advances in drilling technology are discussed. Four different major trends have been identified. One of these is proprietary case drilling which is said to allow operators to simultaneously drill, case, and evaluate oil and gas wells. In proprietary case drilling, the well is drilled with standard oil field casing which remains in the hole all the time, eliminating the need for tripping. Drill bits and other downhole tools are lowered via wireline inside the casing and latched to the last joint of casing. Wells are drilled either by rotating the casing or by using a downhole mud motor for steering, using conventional directional tools. This technology was introduced by Tesco and is marketed in 25 countries along with a full range of drilling products and services. Super single rigs are an other trend which, owing to their versatility, combined with relatively small environmental footprint have become the rig of choice in a growing number of drilling programs. Super single rigs use 45-ft. joints of drill pipe, more versatile top drives and they have an automated pipe handling system. Super singles can be used on both vertical and slant wells and offer advantages of lower costs, higher efficiencies and greater drilling depths. Given their low environmental impact hydraulic capability, super singles also find application where zero disturbance rules are in effect, as for example, in some parts of southern Alberta. Directional drilling and MWD are most associated with SAGD projects but they also have been used and made significant difference in other spheres of oil recovery as well. The fact is that about 35 percent of wells drilled today are drilled with some form of directional drilling; this will stimulate the growth of ever more advanced MWD technology. Northern rigs are in a class of their own in that here the emphasis is on keeping the crew warm, as opposed to lots of gadgets. The most immediately-visible heat-conserving modification is the 60-ft wind

  16. Drilling mud

    Energy Technology Data Exchange (ETDEWEB)

    Babets, M A; Nechayev, N D; Vinogradova, G P

    1982-01-01

    A drilling mud is proposed which contains clay, alkali, water and stabilizer reagent. It is distinguished by the fact that in order to improve the viscosity and static shear stress, the stabilizer reagent contained is composted solid general wastes with the following ratio of components (% by weight): clay 10-15, alkali 0.1-0.2; composted solid general wastes 2-5; water--the rest.

  17. Bucket drill

    Energy Technology Data Exchange (ETDEWEB)

    Bezverkhiy, V.M.; Nabokov, I.M.; Podoksik, D.Z.; Sadovskiy, S.S.; Shanyukevich, V.A.

    1983-01-01

    The bucket drill including a cylindrical housing with bottom, ground intake windows and cutting knives is hinged to the housing, the mechanism of rotation of the cutting knives including rods connected by the cutter knives, and drive shaft is distinguished by the fact that in order to improve the effectiveness of drilling by automatic change in the angle of cutting depending on the strength of the drillable rock, the drill is equipped with elastic elements and cap with annular slits in which there are elastic elements. The mechanism of rotation of the cutting knives is equipped with levers hinged to the housing, pins with shaft and rocker arm. The rods are made with a slit and from one end are rigidly connected to the cutting knives, and from the other end to the levers by means of pins which are arranged in slits of the rod with the possibility of movement. The upper ends of the levers are installed with the possibility of movement in the pins whose shafts are arranged with the possibility of rotation in the rocker arm rigidly connected to the drive shaft. The drive shaft is equipped with cantilevers installed in the cap with the possibility of rotation and interaction with the elastic elements.

  18. Corroded scale analysis from water distribution pipes

    Directory of Open Access Journals (Sweden)

    Rajaković-Ognjanović Vladana N.

    2011-01-01

    Full Text Available The subject of this study was the steel pipes that are part of Belgrade's drinking water supply network. In order to investigate the mutual effects of corrosion and water quality, the corrosion scales on the pipes were analyzed. The idea was to improve control of corrosion processes and prevent impact of corrosion on water quality degradation. The instrumental methods for corrosion scales characterization used were: scanning electron microscopy (SEM, for the investigation of corrosion scales of the analyzed samples surfaces, X-ray diffraction (XRD, for the analysis of the presence of solid forms inside scales, scanning electron microscopy (SEM, for the microstructural analysis of the corroded scales, and BET adsorption isotherm for the surface area determination. Depending on the composition of water next to the pipe surface, corrosion of iron results in the formation of different compounds and solid phases. The composition and structure of the iron scales in the drinking water distribution pipes depends on the type of the metal and the composition of the aqueous phase. Their formation is probably governed by several factors that include water quality parameters such as pH, alkalinity, buffer intensity, natural organic matter (NOM concentration, and dissolved oxygen (DO concentration. Factors such as water flow patterns, seasonal fluctuations in temperature, and microbiological activity as well as water treatment practices such as application of corrosion inhibitors can also influence corrosion scale formation and growth. Therefore, the corrosion scales found in iron and steel pipes are expected to have unique features for each site. Compounds that are found in iron corrosion scales often include goethite, lepidocrocite, magnetite, hematite, ferrous oxide, siderite, ferrous hydroxide, ferric hydroxide, ferrihydrite, calcium carbonate and green rusts. Iron scales have characteristic features that include: corroded floor, porous core that contains

  19. New portable pipe wall thickness measuring technique

    Science.gov (United States)

    Pascente, Joseph E.

    1998-03-01

    One of the biggest inspection challenges facing many of the process industries; namely the petrochemical, refining, fossil power, and pulp and paper industries is: How to effectively examine their insulated piping? While there are a number of failure mechanisms involved in various process piping systems, piping degradation through corrosion and erosion are by far the most prevalent. This degradation can be in the form of external corrosion under insulation, internal corrosion through a variety of mechanisms, and internal erosion caused by the flow of the product through the pipe. Refineries, chemical plants and electrical power plants have MANY thousands of miles of pipe that are insulated to prevent heat loss or heat absorption. This insulation is often made up of several materials, with calcium based material being the most dense. The insulating material is usually wrapped with an aluminum or stainless steel outer wrap. Verification of wall thickness of these pipes can be accomplished by removing the insulation and doing an ultrasound inspection or by taking x- rays at a tangent to the edge of the pipe through the insulation. Both of these processes are slow and expensive. The time required to obtain data is measured in hours per meter. The ultrasound method requires that the insulation be plugged after the inspection. The surface needs to be cleaned or the resulting data will not be accurate. The tangent x-ray only shows two thicknesses and requires that the area be roped off because of radiation safety.

  20. Modelling of fiberglass pipe destruction process

    Directory of Open Access Journals (Sweden)

    А. К. Николаев

    2017-03-01

    Full Text Available The article deals with important current issue of oil and gas industry of using tubes made of high-strength composite corrosion resistant materials. In order to improve operational safety of industrial pipes it is feasible to use composite fiberglass tubes. More than half of the accidents at oil and gas sites happen at oil gathering systems due to high corrosiveness of pumped fluid. To reduce number of accidents and improve environmental protection we need to solve the issue of industrial pipes durability. This problem could be solved by using composite materials from fiberglass, which have required physical and mechanical properties for oil pipes. The durability and strength can be monitored by a fiberglass winding method, number of layers in composite material and high corrosion-resistance properties of fiberglass. Usage of high-strength composite materials in oil production is economically feasible; fiberglass pipes production is cheaper than steel pipes. Fiberglass has small volume weight, which simplifies pipe transportation and installation. In order to identify the efficiency of using high-strength composite materials at oil production sites we conducted a research of their physical-mechanical properties and modelled fiber pipe destruction process.

  1. Pipe connector

    International Nuclear Information System (INIS)

    Sullivan, T.E.; Pardini, J.A.

    1978-01-01

    A safety test facility for testing sodium-cooled nuclear reactor components includes a reactor vessel and a heat exchanger submerged in sodium in the tank. The reactor vessel and heat exchanger are connected by an expansion/deflection pipe coupling comprising a pair of coaxially and slidably engaged tubular elements having radially enlarged opposed end portions of which at least a part is of spherical contour adapted to engage conical sockets in the ends of pipes leading out of the reactor vessel and in to the heat exchanger. A spring surrounding the pipe coupling urges the end portions apart and into engagement with the spherical sockets. Since the pipe coupling is submerged in liquid a limited amount of leakage of sodium from the pipe can be tolerated

  2. Drilling mortar

    Energy Technology Data Exchange (ETDEWEB)

    Theodorescu, V; Ditulescu, E

    1979-01-30

    A method is proposed for producing stable drilling mortar from drilled rock which makes it possible to stabilize the walls of the borehole and to maintain producing horizons of oil and gas wells in an undisturbed state. The proposed drilling mortar includes 5-12 wt.-% dry modified calcium lignosulfonate in the form of a solution containing about 30% dry matter with the addition of 0.1 wt.-% anti-foaming agent consisting of C/sub 19/-C/sub 20/ alcohol dissolved in a light petroleum product; cream of milk with about 10 wt.-% Ca(OH)/sub 2/ in a quantity sufficient for reducing the pH value of the ions down to 10.5; sodium chloride in amounts from 5 mg to 100 ml (aqueous phase); ordinarily used agents for ensuring the necessary density, viscosity, and filterability. For example, the preparation of the drilling fluid begins with the processing under laboratory conditions of lignosulfonic pulp obtained in the production of yeast fodder with the following characteristics: specific density, 1.15 kgf/dm/sup 3/; water content, 67% (according to the Dean and Stark method); pH 4.0. In the vessel is placed 1000 cm/sup 3/ lignosulfonic pulp containing 33% dry matter, and the pulp is heated to 90-95/sup 0/C by means of a water bath. To the heated pulp 33 cm/sup 3/ formic acid at a 40-% concentration is added by mixing. The specific temperature of the pulp is maintained in the constant mixing process for two hours. Then the cream of milk containing 10 wt.-% Ca(OH)/sub 2/ is added to raise the pH to 10.5. The cooled product is calcium lignosulfonate. To produce a stable form of the drilling mortar, 750 g clay and 10 g trass gel are added to a vessel containing 1500 cm/sup 3/ fresh water by means of mixing. The resulting dispersed mass remains at rest for 12 hours for purposes of hydration. Then 2 g of an anti-foaming agent dissolved in 6 cm/sup 3/ benzene is introduced to 1000 cm/sup 3/ modified calcium lignosulfonate produced by the above method.

  3. Articulated elevator links for top drive drill rig

    Energy Technology Data Exchange (ETDEWEB)

    Krasnov, I.

    1988-12-27

    This patent describes for a drill rig having a derrick, a drive head assembly suspended in the derrick having a drive stem for connection to and for rotating a string of drill pipe, an improved means for connecting a stand of the drill pipe to the drive stem, comprising in combination: a pair of upper link sections, each pivotally suspended from the drive head assembly and having a lower end; a pair of lower link sections, each having an upper end pivotally connected to one of the lower ends of the upper link sections and each having a lower end; a set of elevators mounted to lower ends of the lower link sections for clamping about the stand of drill pipe; upper lifting means connected between the upper link sections and the drive head assembly for pivoting the upper link sections relative to the drive head assembly; and lowering lifting means connected between the upper and lower link sections for pivoting the lower link sections relative to the upper link sections for lifting the elevators upward relative to the drive head assembly to engage the stand of drill pipe with the drive stem. The patent also describes a method for connecting a stand of the drill pipe to the drive stem.

  4. Quality control of stainless steel pipings for nuclear power generation

    International Nuclear Information System (INIS)

    Miki, Minoru; Kitamura, Ichiro; Ito, Hisao; Sasaki, Ryoichi

    1979-01-01

    The proportion of nuclear power in total power generation is increasing recently in order to avoid the concentrated dependence on petroleum resources, consequently the reliability of operation of nuclear power plants has become important. In order to improve the reliability of plants, the reliability of each machine or equipment must be improved, and for the purpose, the quality control at the time of manufacture is the important factor. The piping systems for BWRs are mostly made of carbon steel, and stainless steel pipings are used for the recirculation system cooling reactors and instrumentation system. Recently, grain boundary type stress corrosion cracking has occurred in the heat-affected zones of welded stainless steel pipings in some BWR plants. In this paper, the quality control of stainless steel pipings is described from the standpoint of preventing stress corrosion cracking in BWR plants. The pipings for nuclear power plants must have sufficient toughness so that the sudden rupture never occurs, and also sufficient corrosion resistance so that corrosion products do not raise the radioactivity level in reactors. The stress corrosion cracking occurred in SUS 304 pipings, the factors affecting the quality of stainless steel pipings, the working method which improves the corrosion resistance and welding control are explained. (Kako, I.)

  5. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1994-01-01

    It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo

  6. Drilling mud

    Energy Technology Data Exchange (ETDEWEB)

    Baranovskiy, V D; Brintsev, A I; Gusev, V G; Katenev, Ye P; Pokhorenko, I V

    1979-10-25

    A drilling mud is proposed, which contains a dispersion medium, a dispersion phase, for instance, clay, a stabilizer reagent, for instance, carboxymethylcellulose and a weighter. In order to reduce the viscosity and to increase the stability of the mud it contains as the dispersion medium a 75% aqueous solution of the L-7 reagent. To increase the salt resistance of the mud, it additionally contains sodium chloride in a volume of 4.04.5 percent by weight, and to regulate the alkalinity, it additionally contains sodium hydroxide in a volume of 1.1 to 1.3 percent by weight.

  7. The insitu lining of cooling water piping

    International Nuclear Information System (INIS)

    Vaughan, W.K.; Oxner, K.B.

    1994-01-01

    The internal corrosion of cooling water piping as well as other industrial piping is becoming an increasing problem to system reliability. There are various alternatives being offered as solutions to the problem including water treatment, coatings, and piping replacement. The in-place lining of these pipes is becoming increasingly popular as a cost-effective method to control corrosion. A cured-in-place plastic composite system can be installed with minimal dismantling or excavation. This paper will examine case histories of the installations of this lining system in power plants at three (3) locations in the United States and one in France. It will also summarize testing that has been performed on the lining system and tests that are currently being performed

  8. Drill-string design for directional wells

    Energy Technology Data Exchange (ETDEWEB)

    Dawson, R; Corbett, K T [Exxon Production Research Co., Houston, TX (USA)

    1983-01-01

    This paper is concerned with predicting the tension and torsion loads on drill strings in directional wells and with adjusting the string design or well plan to provide adequate strength. Drill-string drag is the incremental force that is required to move the pipe up or down in the hole; torque is the moment required to rotate the pipe. Drag forces are usually given relative to the string weight measured with the string roating but not reciprocating. Measured from the roating string weight, the pick-up drag is usually slightly greater than the slack-off drag. The magnitudes of torque and drag are related in any particular well; high drag forced and exessive torque loads normally occur together. There are a number of phenomena wich contribute to torque and drag. Included are tight hole conditions, sloughing hole, keyseats, differential sticking, cuttings build up due to poor hole cleaning and sliding wellbore friction. With the exception of sliding friction, these causes are associated with problem conditions in the wellbore. Conversely, in wells with good hole conditions, the primary source of torque and drag is sliding friction. This paper is only concerned with the torque and drag caused by sliding friction. The cabability to predict frictional loads on drill pipe has two main benefits. First, more complete knowledge of drill-string loading allows use of improved drill-string design techniques. Drill-string components can be chosen using a systematic approach considering the force involved. Second, deep, highly-deviated wells can be planned to minimize torque and drag. Use of torque and drag as a criteria to select the most appropriate well path will help ensure successful drilling operations to total depth. 1 fig., 2 tabs. (Author).

  9. IPM Pipe

    Science.gov (United States)

    Submit A Report View Reports List [+] View Reports Map [+] CDM Alert System Sign Up For Alerts User Login Annual Epidemic Histories Annual Season Summaries Contact Us ipmPIPE User Login Web Administrator Login

  10. Pipe grabber

    Energy Technology Data Exchange (ETDEWEB)

    Sharafutdinov, I.G.; Mubashirov, S.G.; Prokopov, O.I.

    1981-05-15

    A pipe grabber is suggested which contains a housing, clamping elements and centering mechanism with drive installed on the lower end of the housing. In order to improve the reliable operation of the pipe grabber, the centering mechanism is made in the form of a reinforced ringed flexible shaft, while the drive is made in the form of elastic rotating discs. In this case the direction of rotation of the discs and the flexible shaft is the opposite.

  11. Reduced abrasion drilling fluid

    NARCIS (Netherlands)

    2010-01-01

    A reduced abrasion drilling fluid system and method of drilling a borehole by circulating the reduced abrasion drilling fluid through the borehole is disclosed. The reduced abrasion drilling fluid comprises a drilling fluid, a first additive and a weighting agent, wherein the weighting agent has a

  12. Reduced abrasion drilling fluid

    NARCIS (Netherlands)

    2012-01-01

    A reduced abrasion drilling fluid system and method of drilling a borehole by circulating the reduced abrasion drilling fluid through the borehole is disclosed. The reduced abrasion drilling fluid comprises a drilling fluid, a first additive and a weighting agent, wherein the weighting agent has a

  13. Hydraulics calculation in drilling simulator

    Science.gov (United States)

    Malyugin, Aleksey A.; Kazunin, Dmitry V.

    2018-05-01

    The modeling of drilling hydraulics in the simulator system is discussed. This model is based on the previously developed quasi-steady model of an incompressible fluid flow. The model simulates the operation of all parts of the hydraulic drilling system. Based on the principles of creating a common hydraulic model, a set of new elements for well hydraulics was developed. It includes elements that correspond to the in-drillstring and annular space. There are elements controlling the inflow from the reservoir into the well and simulating the lift of gas along the annulus. New elements of the hydrosystem take into account the changing geometry of the well, loss in the bit, characteristics of the fluids including viscoplasticity. There is an opportunity specify the complications, the main one of which is gas, oil and water inflow. Correct work of models in cases of complications makes it possible to work out various methods for their elimination. The coefficients of the model are adjusted on the basis of incomplete experimental data provided by operators of drilling platforms. At the end of the article the results of modeling the elimination of gas inflow by a continuous method are presented. The values displayed in the simulator (drill pipe pressure, annulus pressure, input and output flow rates) are in good agreement with the experimental data. This exercise took one hour, which is less than the time on a real rig with the same configuration of equipment and well.

  14. High Temperature 300°C Directional Drilling System

    Energy Technology Data Exchange (ETDEWEB)

    Chatterjee, Kamalesh [Baker Hughes Oilfield Operations, Houston, TX (United States); Aaron, Dick [Baker Hughes Oilfield Operations, Houston, TX (United States); Macpherson, John [Baker Hughes Oilfield Operations, Houston, TX (United States)

    2015-07-31

    Many countries around the world, including the USA, have untapped geothermal energy potential. Enhanced Geothermal Systems (EGS) technology is needed to economically utilize this resource. Temperatures in some EGS reservoirs can exceed 300°C. To effectively utilize EGS resources, an array of injector and production wells must be accurately placed in the formation fracture network. This requires a high temperature directional drilling system. Most commercial services for directional drilling systems are rated for 175°C while geothermal wells require operation at much higher temperatures. Two U.S. Department of Energy (DOE) Geothermal Technologies Program (GTP) projects have been initiated to develop a 300°C capable directional drilling system, the first developing a drill bit, directional motor, and drilling fluid, and the second adding navigation and telemetry systems. This report is for the first project, “High Temperature 300°C Directional Drilling System, including drill bit, directional motor and drilling fluid, for enhanced geothermal systems,” award number DE-EE0002782. The drilling system consists of a drill bit, a directional motor, and drilling fluid. The DOE deliverables are three prototype drilling systems. We have developed three drilling motors; we have developed four roller-cone and five Kymera® bits; and finally, we have developed a 300°C stable drilling fluid, along with a lubricant additive for the metal-to-metal motor. Metal-to-metal directional motors require coatings to the rotor and stator for wear and corrosion resistance, and this coating research has been a significant part of the project. The drill bits performed well in the drill bit simulator test, and the complete drilling system has been tested drilling granite at Baker Hughes’ Experimental Test Facility in Oklahoma. The metal-to-metal motor was additionally subjected to a flow loop test in Baker Hughes’ Celle Technology Center in Germany, where it ran for more than 100

  15. HORIZONTAL WELL DRILL-IN FLUIDS

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1998-12-01

    Full Text Available Main objective of horizontal driling is to place a drain-hole for a long distance within the pay zone to enhance productivity or injectivity. In drilling horizontal wells, more serious problems appear than in drilling vertical wells. These problems are: poor hole cleaning, excessive torque and drag, hole filling, pipe stucking, wellbore instability, loss of circulation, formation damage, poor cement job, and difficulties at logging jobs. From that reason, successful drilling and production of horizontal well depends largely on the fluid used during drilling and completion phases. Several new fluids, that fulfill some or all of required properties (hole cleaning, cutting suspension, good lubrication, and relative low formation damage, are presented in this paper.

  16. Borehole drilling for sewage disposal at Asuka Station, East Antarctica

    OpenAIRE

    Ishizawa,Kenji; Takahashi,Akiyoshi

    1994-01-01

    A borehole for sewage disposal was drilled at Asuka Station (71°31′34″S, 24°08′17″E, 930m a. s. l.) in January 1987. The borehole, 400mm in diameter and 27.5m in depth, was drilled 50m distant from the main hut using a steam drilling system. The drilling speed was 4m/h between the snow surface and 20m depth. The total amount of kerosene used for melting snow and steam generation was 110/. Sewage stored in the tank was directed to the borehole through a heated pipe. The cumulative amount of se...

  17. A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

    International Nuclear Information System (INIS)

    Vanaei, H.R.; Eslami, A.; Egbewande, A.

    2017-01-01

    Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

  18. Corrosion problems in light water nuclear reactors

    International Nuclear Information System (INIS)

    Berry, W.E.

    1984-01-01

    The corrosion problems encountered during the author's career are reviewed. Attention is given to the development of Zircaloys and attendant factors that affect corrosion; the caustic and chloride stress corrosion cracking (SCC) of austenitic stainless steel steam generator tubing; the qualification of Inconel Alloy 600 for steam generator tubing and the subsequent corrosion problem of secondary side wastage, caustic SCC, pitting, intergranular attack, denting, and primary side SCC; and SCC in weld and furnace sensitized stainless steel piping and internals in boiling water reactor primary coolants. Also mentioned are corrosion of metallic uranium alloy fuels; corrosion of aluminum and niobium candidate fuel element claddings; crevice corrosion and seizing of stainless steel journal-sleeve combinations; SCC of precipitation hardened and martensitic stainless steels; low temperature SCC of welded austenitic stainless steels by chloride, fluoride, and sulfur oxy-anions; and corrosion problems experienced by condensers

  19. Heat Pipes

    Science.gov (United States)

    1990-01-01

    Bobs Candies, Inc. produces some 24 million pounds of candy a year, much of it 'Christmas candy.' To meet Christmas demand, it must produce year-round. Thousands of cases of candy must be stored a good part of the year in two huge warehouses. The candy is very sensitive to temperature. The warehouses must be maintained at temperatures of 78-80 degrees Fahrenheit with relative humidities of 38- 42 percent. Such precise climate control of enormous buildings can be very expensive. In 1985, energy costs for the single warehouse ran to more than 57,000 for the year. NASA and the Florida Solar Energy Center (FSEC) were adapting heat pipe technology to control humidity in building environments. The heat pipes handle the jobs of precooling and reheating without using energy. The company contacted a FSEC systems engineer and from that contact eventually emerged a cooperative test project to install a heat pipe system at Bobs' warehouses, operate it for a period of time to determine accurately the cost benefits, and gather data applicable to development of future heat pipe systems. Installation was completed in mid-1987 and data collection is still in progress. In 1989, total energy cost for two warehouses, with the heat pipes complementing the air conditioning system was 28,706, and that figures out to a cost reduction.

  20. ResonantSonic drilling: History, progress, and advances in environmental restoration programs

    International Nuclear Information System (INIS)

    Moak, D.J.

    1995-01-01

    ResonantSonic drilling is being used in the environmental industry to drill faster, cheaper, and safer than conventional drilling methodologies. The ResonantSonic drilling method requires no mud, air, or water for rapid penetration through geologic materials ranging from rock and clay to sand and boulders. A specialized drill head imparts high frequency vibrations into steel drill pipe and creates a drilling action which allows the retrieval of continuous, undisturbed cores. An added benefit is that the method can be used for angle drilling. The ResonantSonic method has been used in the past for projects ranging from pile driving to horizontal drilling. Current programs utilize the technique as a valuable tool for obtaining in situ, pristine environmental samples. In the future, this drilling technology could be used for remote, automated sampling at hazardous waste sites

  1. ResonantSonic drilling: History, progress and advances in environmental restoration programs

    International Nuclear Information System (INIS)

    Volk, B.W.; McLellan, G.W.; Moak, D.J.; Lerch, R.E.; Thompson, K.M.; Barrow, J.C.

    1993-01-01

    ResonantSonic SM drilling is being used in the environmental industry to drill faster, cheaper, and safer than conventional drilling methodologies. ResonantSonic is a registered service mark of the Water Development Corporation, Woodland, California. The ResonantSonic drilling method, requires no mud, air or water for rapid penetration through geologic materials ranging from rock and clay to sand and boulders. The specialized drill head imparts high frequency vibrations into a steel drill pipe creating a drilling action which allows the retrieval of continuous, undisturbed cores. An added benefit is that the method can be used for angle drilling. The ReasonantSonic method has been used in the past for projects ranging from pile driving to horizontal drilling. Current programs are utilizing the technique as a valuable tool for obtaining in situ, pristine environmental samples. In the future, this drilling technology could be used for remote, automated sampling at hazardous waste sites

  2. Corrosion of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M C.M. [Instituto Nacional de Tecnologia, Rio de Janeiro (Brazil)

    1977-01-01

    Types of corrosion observed in a heat exchanger pipe and on a support of still of molasses fermented wort, both in austenitic stainless steel, are focused. Not only are the causes which might have had any kind of influence on them examined, but also the measures adopted in order to avoid and lessen its occurence.

  3. Optimizing drilling performance using a selected drilling fluid

    Science.gov (United States)

    Judzis, Arnis [Salt Lake City, UT; Black, Alan D [Coral Springs, FL; Green, Sidney J [Salt Lake City, UT; Robertson, Homer A [West Jordan, UT; Bland, Ronald G [Houston, TX; Curry, David Alexander [The Woodlands, TX; Ledgerwood, III, Leroy W.

    2011-04-19

    To improve drilling performance, a drilling fluid is selected based on one or more criteria and to have at least one target characteristic. Drilling equipment is used to drill a wellbore, and the selected drilling fluid is provided into the wellbore during drilling with the drilling equipment. The at least one target characteristic of the drilling fluid includes an ability of the drilling fluid to penetrate into formation cuttings during drilling to weaken the formation cuttings.

  4. 46 CFR 76.15-15 - Piping.

    Science.gov (United States)

    2010-10-01

    ... outside against corrosion unless specifically approved otherwise by the Commandant. (d) A pressure relief... pressure of not less than 6,000 p.s.i. (b) All piping, in nominal sizes not over 3/4 inch, shall be at... necessary, protected against injury. (g) Drains and dirt traps shall be fitted where necessary to prevent...

  5. Corrosion monitoring using FSM technology

    International Nuclear Information System (INIS)

    Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

    1995-01-01

    FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

  6. Available Prediction Methods for Corrosion under Insulation (CUI): A Review

    OpenAIRE

    Burhani Nurul Rawaida Ain; Muhammad Masdi; Ismail Mokhtar Che

    2014-01-01

    Corrosion under insulation (CUI) is an increasingly important issue for the piping in industries especially petrochemical and chemical plants due to its unexpected catastrophic disaster. Therefore, attention towards the maintenance and prediction of CUI occurrence, particularly in the corrosion rates, has grown in recent years. In this study, a literature review in determining the corrosion rates by using various prediction models and method of the corrosion occurrence between the external su...

  7. Advanced Drilling through Diagnostics-White-Drilling

    International Nuclear Information System (INIS)

    FINGER, JOHN T.; GLOWKA, DAVID ANTHONY; LIVESAY, BILLY JOE; MANSURE, ARTHUR J.; PRAIRIE, MICHAEL R.

    1999-01-01

    A high-speed data link that would provide dramatically faster communication from downhole instruments to the surface and back again has the potential to revolutionize deep drilling for geothermal resources through Diagnostics-While-Drilling (DWD). Many aspects of the drilling process would significantly improve if downhole and surface data were acquired and processed in real-time at the surface, and used to guide the drilling operation. Such a closed-loop, driller-in-the-loop DWD system, would complete the loop between information and control, and greatly improve the performance of drilling systems. The main focus of this program is to demonstrate the value of real-time data for improving drilling. While high-rate transfer of down-hole data to the surface has been accomplished before, insufficient emphasis has been placed on utilization of the data to tune the drilling process to demonstrate the true merit of the concept. Consequently, there has been a lack of incentive on the part of industry to develop a simple, low-cost, effective high-speed data link. Demonstration of the benefits of DWD based on a high-speed data link will convince the drilling industry and stimulate the flow of private resources into the development of an economical high-speed data link for geothermal drilling applications. Such a downhole communication system would then make possible the development of surface data acquisition and expert systems that would greatly enhance drilling operations. Further, it would foster the development of downhole equipment that could be controlled from the surface to improve hole trajectory and drilling performance. Real-time data that would benefit drilling performance include: bit accelerations for use in controlling bit bounce and improving rock penetration rates and bit life; downhole fluid pressures for use in the management of drilling hydraulics and improved diagnosis of lost circulation and gas kicks; hole trajectory for use in reducing directional

  8. Failure analysis on a ruptured petrochemical pipe

    Energy Technology Data Exchange (ETDEWEB)

    Harun, Mohd [Industrial Technology Division, Malaysian Nuclear Agency, Ministry of Science, Technology and Innovation Malaysia, Bangi, Kajang, Selangor (Malaysia); Shamsudin, Shaiful Rizam; Kamardin, A. [Univ. Malaysia Perlis, Jejawi, Arau (Malaysia). School of Materials Engineering

    2010-08-15

    The failure took place on a welded elbow pipe which exhibited a catastrophic transverse rupture. The failure was located on the welding HAZ region, parallel to the welding path. Branching cracks were detected at the edge of the rupture area. Deposits of corrosion products were also spotted. The optical microscope analysis showed the presence of transgranular failures which were related to the stress corrosion cracking (SCC) and were predominantly caused by the welding residual stress. The significant difference in hardness between the welded area and the pipe confirmed the findings. Moreover, the failure was also caused by the low Mo content in the stainless steel pipe which was detected by means of spark emission spectrometer. (orig.)

  9. Extensional-wave stopband broadening across the joint of pipes of different thickness.

    Science.gov (United States)

    Su, Yuanda; Tang, Xiaoming; Liu, Yukai; Xu, Song; Zhuang, Chunxi

    2015-11-01

    The stopband of pipe extensional waves is an interesting natural phenomenon. This study demonstrates an important extension of this phenomenon. That is, the stopband can be effectively broadened by transmitting the waves across the joint of pipes of different thickness. The theoretical and experimental results reveal the detailed process of stopband forming along the pipe and the band broadening across the pipe joint. The result can be utilized to provide a method for logging while drilling acoustic isolation design.

  10. The method for measuring residual stress in stainless steel pipes

    International Nuclear Information System (INIS)

    Shimov, Georgy; Rozenbaum, Mikhail; Serebryakov, Alexandr; Serebryakov, Andrey

    2016-01-01

    The main reason of appearance and growth of corrosion damages of the nuclear steam generator heat exchanger tubes is the process of stress-corrosion cracking of metal under the influence of residual tensile stress. Methods used in the production for estimating residual stresses (such as a method of ring samples) allow measuring only the average tangential stress of the pipe wall. The method of ring samples does not allow to assess the level of residual stress in the surface layer of the pipe. This paper describes an experimental method for measuring the residual stresses on the pipe surface by etching a thin surface layer of the metal. The construction and working principle of a trial installation are described. The residual stresses in the wall of the tubes 16 × 1.5 mm (steel AISI 321) for nuclear steam generators is calculated. Keywords: heat exchange pipes, stress corrosion cracking, residual stresses, stress distribution, stress measurement.

  11. Casing drilling - first experience in Brazil; Casing drilling - primeira experiencia no Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao Carlos Ribeiro; Medeiros, Fernando; Lucena, Humberto; Medeiros, Joao Carlos Martins de; Costa, Vicente Abel Soares Rosa da; Silva, Paulo Roberto Correa da [PETROBRAS, Rio de Janeiro, RJ (Brazil); Alves, Renato J.M. [Tesco, London (United Kingdom)

    2004-07-01

    This paper describes the 'Casing Drilling' technology and its first experience in Brazil. This new process of casing while drilling was first developed to reduce costs. This system integrates the drilling process and casing running in one operation, promoting a more efficient well construction system, reducing trip time and costs of drill pipes and their transportation. Besides, this methodology intends to eliminate hole problems related to trouble zones with abnormal pressure with loss circulation, to overcome zones with wellbore instabilities, and to facilitate well control. Two companies have been identified using this technology: Tesco and Weatherford. However, there are differences between the techniques used by these companies, which are described in this paper. In the first experience in Brazil, it was decided to field test the technology developed by Tesco. This paper describes the preparation, the operation and the results of this first test. (author)

  12. Secondary pipe rupture at Mihama unit 3

    International Nuclear Information System (INIS)

    Hajime Ito; Takehiko Sera

    2005-01-01

    The secondary system pipe rupture occurred on August 9, 2004, while Mihama unit 3 was operating at the rated thermal power. The rupture took place on the condensate line-A piping between the No.4 LP heater and the deaerator, downstream of an orifice used for measuring the condensate flux. The pipe is made of carbon steel, and normally has 558.8 mm diameter and 10 mm thickness. The pipe wall had thinned to 0.4 mm at the point of minimum thickness. It is estimated that the disturbed flow of water downstream of the orifice caused erosion/corrosion and developed wall thinning, leading to a rupture at the thinnest section under internal pressure, about 1MPa. Observation of the pipe internal surface revealed a scale-like pattern typical in this kind of phenomenon. Eleven workers who were preparing for an annual outage that was to start from August 14 suffered burn injuries, of who five died. Since around 1975, we, Kansai Electric, have been checking pipe wall thickness while focusing on the thinning of carbon steel piping in the secondary system. Summarizing the results from such investigation and reviewing the latest technical knowledge including operating experience from overseas utilities, we compiled the pipe thickness management guideline for PWR secondary pipes, 1990. The pipe section that ruptured at the Mihama unit 3 should have been included within the inspection scopes according to the guideline but was not registered on the inspection list. It had not been corrected for almost thirty years. As the result, this pipe section had not been inspected even once since the beginning of the plant operation, 1976. It seems that the quality assurance and maintenance management had not functioned well regarding the secondary system piping management, although we were responsible for the safety of nuclear power plants as licensee. We will review the secondary system inspection procedure and also improve the pipe thickness management guideline. And also, we would replace

  13. Corrosion engineering in nuclear power industry

    International Nuclear Information System (INIS)

    Prazak, M.; Tlamsa, J.; Jirousova, D.; Silber, K.

    1990-01-01

    Corrosion problems in nuclear power industry are discussed from the point of view of anticorrosion measures, whose aim is not only increasing the lifetime of the equipment but, first of all, securing ecological safety. A brief description is given of causes of corrosion damage that occurred at Czechoslovak nuclear power plants and which could have been prevented. These involve the corrosion of large-volume radioactive waste tanks made of the CSN 17247 steel and of waste piping of an ion exchange station made of the same material, a crack in a steam generator collector, contamination of primary circuit water with iron, and corrosion of CrNi corrosion-resistant steel in a spent fuel store. It is concluded that if a sufficient insight into the corrosion relationships exists and a reasonable volume of data is available concerning the corrosion state during the nuclear facility performance, the required safety can be achieved without adopting extremely costly anticorrosion measures. (Z.M.)

  14. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  15. Virtual Instrumentation Corrosion Controller for Natural Gas Pipelines

    Science.gov (United States)

    Gopalakrishnan, J.; Agnihotri, G.; Deshpande, D. M.

    2012-12-01

    Corrosion is an electrochemical process. Corrosion in natural gas (methane) pipelines leads to leakages. Corrosion occurs when anode and cathode are connected through electrolyte. Rate of corrosion in metallic pipeline can be controlled by impressing current to it and thereby making it to act as cathode of corrosion cell. Technologically advanced and energy efficient corrosion controller is required to protect natural gas pipelines. Proposed virtual instrumentation (VI) based corrosion controller precisely controls the external corrosion in underground metallic pipelines, enhances its life and ensures safety. Designing and development of proportional-integral-differential (PID) corrosion controller using VI (LabVIEW) is carried out. When the designed controller is deployed at field, it maintains the pipe to soil potential (PSP) within safe operating limit and not entering into over/under protection zone. Horizontal deployment of this technique can be done to protect all metallic structure, oil pipelines, which need corrosion protection.

  16. Inspection of secondary cooling system piping of JMTR

    International Nuclear Information System (INIS)

    Hanawa, Yoshio; Izumo, Hironobu; Fukasaku, Akitomi; Nagao, Yoshiharu; Kawamura, Hiroshi

    2008-06-01

    Piping condition was inspected form the view point of long term utilization before the renewal work of the secondary cooling system in the JMTR on FY 2008. As the result, it was confirmed that cracks, swellings and exfoliations in inner lining of the piping could be observed, and corrosion, which was reached by piping ingot, or decrease of piping thickness could hardly be observed. It was therefore confirmed that the strength or the functionality of the piping had been maintained by usual operation and maintenance. Repair of inner lining of the piping during the refurbishment of the JMTR is necessary to long term utilization of the secondary cooling system after restart of the JMTR from the view point of preventive maintenance. In addition, a periodic inspection of inner lining condition is necessary after repair of the piping. (author)

  17. Innovative cast iron pipes. Part 1. Corrosion protection of buried cast iron pipes on the basis of a zinc-aluminium alloy 85-15; Gussrohr-Innovation. T. 1. Korrosionsschutz von erdueberdeckten Rohrleitungen aus duktilem Gusseisen auf Basis einer Zink-Aluminium-Legierung 85-15

    Energy Technology Data Exchange (ETDEWEB)

    Mischo, Michael [SAINT-GOBAIN PAM DEUTSCHLAND GmbH und Co. KG, Saarbruecken (Germany)

    2009-07-15

    On the basis of more than 50 years of experience with zinc-coated pipes and more than 25 years of experience with the alloy ZnAl 85-15, an innovative coating system was developed for pipes made of ductile cast iron. While the conventional system consists of a Zn coating of 200 g/m{sup 2} and a bitumen coating, the ZnAl 85-15 coating is twice as thick, i.e. 400 g/m{sup 2}, and has a blue epoxy resin cover coating which identifies the pipes as water pipes. (orig.)

  18. Roundness and taper of holes during drilling composites of various thickness by HSS drill bit under dry condition

    Science.gov (United States)

    Sakib, M. S.; Rahman, Motiur; Ferdous, M.; Dhar, N. R.

    2017-12-01

    Polymer Matrix Composites are extending a wide range of applications in aviation in recent eras because of their better economics, well established processing, high temperature properties, high resistance to corrosion and fatigue. Directional properties of composites are dependent on the fibre orientation. Composites being anisotropic in nature are difficult to drill and machining and tooling of the composites remained a great challenge over time. This paper addresses the issues of various machining problems such as delamination, fibre pull-out, cracks on varying drilling parameters like feed rate and drilling speed. Experimental drilling was carried out on Fibre Reinforced Plastic composites with HSS drill bit. Results reveal that as the number of holes increases the entry and exit diameter and tapper of holes vary and also varying composite thickness results in a difference in hole roundness and tapper. This experiment summarizes that for achieving acceptable tool life and hole quality demands a drill designed with composites.

  19. Drilling trends in the nineties

    International Nuclear Information System (INIS)

    1993-01-01

    At a conference on various aspects of well drilling in the 1990s, papers were presented on drilling waste management, well completion and workovers, drilling fluids, drilling rig equipment and design, drilling mechanics, drill stem testing and materials, cementing, business management, health and safety, environmental issues, and directional drilling technology. Separate abstracts have been prepared for 46 papers from this conference

  20. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    In the oil and gas industry, selection of CRAs for downhole tubulars is generally based on resistance to corrosive species in the production environment containing CO{sub 2}, H{sub 2}S, chloride and in some case elemental sulphur. However, there are non-production environments to which these materials must also be resistant for either short term or prolonged duration; these environments include stimulation acids, brine and completion fluids. This paper reports the main results of a laboratory study performed to evaluate the corrosion and stress corrosion behaviour to the acidizing treatments of the most used CRAs for production tubing and casing. Laboratory tests were performed to simulate both 'active' and 'spent' acids operative phases, selecting various environmental conditions. The selected steel pipes were a low alloyed steel, martensitic, super-martensitic, duplex 22 Cr, superduplex 25 Cr and super-austenitic stainless steels (25 Cr 35 Ni). Results obtained in the 'active' acid environments over the temperature range of 100-140 deg. C, showed that the blend acids with HCl at high concentration and HCl + HF represented too much severe conditions, where preventing high general corrosion and heavy localised corrosion by inhibition package becomes very difficult, especially for duplex steel pipe, where, in some case, the specimens were completely dissolved into the solution. On the contrary, all steels pipes were successfully protected by inhibitor when organic acid solution (HCOOH + CH{sub 3}COOH) were used. Furthermore, different effectiveness on corrosion protection was showed by the tested inhibitors packages: e.g. in the 90% HCl at 12% + 10 CH{sub 3}COOH acid blend. In 'spent' acid environments, all steel pipes showed to be less susceptible to the localised and general corrosion attack. Moreover, no Sulphide Stress Corrosion Cracking (SSC) was observed. Only one super-austenitic stainless steel U-bend specimen showed

  1. Residual stress improvement for pipe weld by means of induction heating pre-flawed pipe

    International Nuclear Information System (INIS)

    Umemoto, T.; Yoshida, K.; Okamoto, A.

    1980-01-01

    The intergranular stress corrosion cracking (IGSCC) has been found in type 304 stainless steel piping of several BWR plants. It is already well known that IGSCC is most likely to occur when three essential factors, material sensitization, high tensile stress and corrosive environment, are present. If the welding residual stress is sufficiently high (200 to approximately 400 MPa) in the inside piping surface near the welded joint, then it may be one of the biggest contributors to IGSCC. If the residual stress is reduced or reversed by some way, the IGSCC will be effectively mitigated. In this paper a method to improve the residual stress named IHSI (Induction Heating Stress Improvement) is explained. IHSI aims to improve the condition of residual stress in the inside pipe surface using the thermal stress induced by the temperature difference in pipe wall, that is produced when the pipe is heated from the outside surface by an induction heating coil and cooled on the inside surface by water simultaneously. This method becomes more attractive when it can be successfully applied to in-service piping which might have some pre-flaw. In order to verify the validity of IHSI for such piping, some experiments and calculations using finite element method were conducted. These results are mainly discussed in this paper from the view-points of residual stress, flaw behaviour during IHSI and material deterioration. (author)

  2. Casing drilling TM : a viable technology for coal bed methane?

    Energy Technology Data Exchange (ETDEWEB)

    Madell, G.; Muqeem, M. [Tesco Corp., Calgary, AB (Canada)

    2001-07-01

    This paper highlighted the experience that Tesco has gained by drilling more than 30 wells using only casings as the drill stem, suggesting that such technology could be advantageous for Coal Bed Methane (CBM) exploration and development. Tesco has manufactured a mobile and compact hydraulic drilling rig that is ideal to meet the great demand for CBM development in Canada. The Casing Drilling TM system, when used in conjunction with the drilling rig, could be very effective and efficient for exploration and development of CBM reserves which typically require extensive coring. Continuous coring while drilling ahead and wire line retrieval can offer time savings and quick core recovery of large diameter core required for exploration core desorption tests. The proposed system may also have the potential to core or drill typically tight gas sands or coal beds under balanced with air or foam. This would reduce drilling fluid damage while finding gas at the same time. Compared to conventional drill pipes, Casing Drilling TM could also be effective with water production from shallow sands because of the smaller annual clearance which requires less air volumes to lift any produced water. 8 refs., 3 tabs., 9 figs.

  3. Robotic Planetary Drill Tests

    Science.gov (United States)

    Glass, Brian J.; Thompson, S.; Paulsen, G.

    2010-01-01

    Several proposed or planned planetary science missions to Mars and other Solar System bodies over the next decade require subsurface access by drilling. This paper discusses the problems of remote robotic drilling, an automation and control architecture based loosely on observed human behaviors in drilling on Earth, and an overview of robotic drilling field test results using this architecture since 2005. Both rotary-drag and rotary-percussive drills are targeted. A hybrid diagnostic approach incorporates heuristics, model-based reasoning and vibration monitoring with neural nets. Ongoing work leads to flight-ready drilling software.

  4. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  5. The calculated modelling of a local thinning of a pipe fragment subjected to erosive-corrosive wear to definition of a stress state of construction at the defect zone

    International Nuclear Information System (INIS)

    Shugajlo, O.P.; Krits'kij, V.B.; Lugovoj, P.Z.

    2005-01-01

    The models of a defect-thinning of pipes fragment as an ellipse, elliptic paraboloid and elliptic cone are developed in order to analyze their impact on a stress state of a construction at the defect zone

  6. Study for increasing micro-drill reliability by vibrating drilling

    International Nuclear Information System (INIS)

    Yang Zhaojun; Li Wei; Chen Yanhong; Wang Lijiang

    1998-01-01

    A study for increasing micro-drill reliability by vibrating drilling is described. Under the experimental conditions of this study it is observed, from reliability testing and the fitting of a life-distribution function, that the lives of micro-drills under ordinary drilling follow the log-normal distribution and the lives of micro-drills under vibrating drilling follow the Weibull distribution. Calculations for reliability analysis show that vibrating drilling can increase the lives of micro-drills and correspondingly reduce the scatter of drill lives. Therefore, vibrating drilling increases the reliability of micro-drills

  7. The Hans Tausen drill

    DEFF Research Database (Denmark)

    Johnsen, Sigfus Johann; Dahl-Jensen, Dorthe; Steffensen, Jørgen Peder

    2007-01-01

    In the mid-1990s, excellent results from the GRIP and GISP2 deep drilling projects in Greenland opened up funding for continued ice-coring efforts in Antarctica (EPICA) and Greenland (NorthGRIP). The Glaciology Group of the Niels Bohr Institute, University of Copenhagen, was assigned the task...... of providing drilling capability for these projects, as it had done for the GRIP project. The group decided to further simplify existing deep drill designs for better reliability and ease of handling. The drill design decided upon was successfully tested on Hans Tausen Ice Cap, Peary Land, Greenland, in 1995....... The 5.0 m long Hans Tausen (HT) drill was a prototype for the ~11 m long EPICA and NorthGRIP versions of the drill which were mechanically identical to the HT drill except for a much longer core barrel and chips chamber. These drills could deliver up to 4 m long ice cores after some design improvements...

  8. Utilizing clad piping to improve process plant piping integrity, reliability, and operations

    International Nuclear Information System (INIS)

    Chakravarti, B.

    1996-01-01

    During the past four years carbon steel piping clad with type 304L (UNS S30403) stainless steel has been used to solve the flow accelerated corrosion (FAC) problem in nuclear power plants with exceptional success. The product is designed to allow ''like for like'' replacement of damaged carbon steel components where the carbon steel remains the pressure boundary and type 304L (UNS S30403) stainless steel the corrosion allowance. More than 3000 feet of piping and 500 fittings in sizes from 6 to 36-in. NPS have been installed in the extraction steam and other lines of these power plants to improve reliability, eliminate inspection program, reduce O and M costs and provide operational benefits. This concept of utilizing clad piping in solving various corrosion problems in industrial and process plants by conservatively selecting a high alloy material as cladding can provide similar, significant benefits in controlling corrosion problems, minimizing maintenance cost, improving operation and reliability to control performance and risks in a highly cost effective manner. This paper will present various material combinations and applications that appear ideally suited for use of the clad piping components in process plants

  9. An elevator for lifting and turning pipes

    Energy Technology Data Exchange (ETDEWEB)

    Melnikov, S.P.; Borchenkov, G.I.; Komarov, V.N.; Lebedev, D.A.

    1983-01-01

    An elevator is proposed for lifting and turning pipes, which includes a body and a bushing hinged to it with projections and a shank with a threaded adapter and cams which interact with the projections of the bushing. In order to increase the operational safety of the device through ensuring the capability of eliminating drops in the torque from the shank to the body when raising and extracting drill pipes, the body is equipped with eccentric cams rigidly connected to it, while the shank is equipped with a ring movable connected with it. The eccentric cams are installed between the bushing and the body with the capability of interacting with the shank ring.

  10. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1982-01-01

    A comprehensive, up-to-date coverage of the theory, design and manufacture of heat pipes and their applications. This latest edition has been thoroughly revised, up-dated and expanded to give an in-depth coverage of the new developments in the field. Significant new material has been added to all the chapters and the applications section has been totally rewritten to ensure that topical and important applications are appropriately emphasised. The bibliography has been considerably enlarged to incorporate much valuable new information. Thus readers of the previous edition, which has established

  11. South African drilling

    International Nuclear Information System (INIS)

    Anon.

    1984-01-01

    According to the president of the South African Drilling Association, the drilling industry is meeting head-on the challenges created by the worldwide recession. The paper is a synopsis of several of the papers presented at the SADA symposium and a look at several mining-related drilling projects in South Africa. These papers include grouting techniques, the use of impregnated bits in hard rock drilling, tunnel boring for mines, surveying improvement methods and the use of explosives to increase groundwater yield

  12. Practical calibration of design data to technical capabilities of horizontal directional drilling rig

    Science.gov (United States)

    Toropov, S. Yu; Toropov, V. S.

    2018-05-01

    In order to design more accurately trenchless pipeline passages, a technique has been developed for calculating the passage profile, based on specific parameters of the horizontal directional drilling rig, including the range of possible drilling angles and a list of compatible drill pipe sets. The algorithm for calculating the parameters of the trenchless passage profile is shown in the paper. This algorithm is based on taking into account the features of HDD technology, namely, three different stages of production. The authors take into account that the passage profile is formed at the first stage of passage construction, that is, when drilling a pilot well. The algorithm involves calculating the profile by taking into account parameters of the drill pipes used and angles of their deviation relative to each other during the pilot drilling. This approach allows us to unambiguously calibrate the designed profile for the HDD rig capabilities and the auxiliary and navigation equipment used in the construction process.

  13. Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

    2016-08-15

    Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

  14. Rotating optical geometry sensor for inner pipe-surface reconstruction

    Science.gov (United States)

    Ritter, Moritz; Frey, Christan W.

    2010-01-01

    The inspection of sewer or fresh water pipes is usually carried out by a remotely controlled inspection vehicle equipped with a high resolution camera and a lightning system. This operator-oriented approach based on offline analysis of the recorded images is highly subjective and prone to errors. Beside the subjective classification of pipe defects through the operator standard closed circuit television (CCTV) technology is not suitable for detecting geometrical deformations resulting from e.g. structural mechanical weakness of the pipe, corrosion of e.g. cast-iron material or sedimentations. At Fraunhofer Institute of Optronics, System Technologies and Image Exploitation (IOSB) in Karlsruhe, Germany, a new Rotating Optical Geometry Sensor (ROGS) for pipe inspection has been developed which is capable of measuring the inner pipe geometry very precisely over the whole pipe length. This paper describes the developed ROGS system and the online adaption strategy for choosing the optimal system parameters. These parameters are the rotation and traveling speed dependent from the pipe diameter. Furthermore, a practicable calibration methodology is presented which guarantees an identification of the several internal sensor parameters. ROGS has been integrated in two different systems: A rod based system for small fresh water pipes and a standard inspection vehicle based system for large sewer Pipes. These systems have been successfully applied to different pipe systems. With this measurement method the geometric information can be used efficiently for an objective repeatable quality evaluation. Results and experiences in the area of fresh water pipe inspection will be presented.

  15. Internal Corrosion Direct Assessment Detection of Water (WP #205)

    Science.gov (United States)

    2010-12-12

    Internal corrosion of natural gas pipelines is the result of interaction between the inside pipe wall and impurities in the product being transported. Such interactions can lead to an overall loss of material thereby thinning the pipe wall and thus r...

  16. Drilling contracts and incentives

    International Nuclear Information System (INIS)

    Osmundsen, Petter; Sorenes, Terje; Toft, Anders

    2008-01-01

    Shortages of rigs and personnel have encouraged discussion of designing incentive contracts in the drilling sector. However, for the drilling contracts, there are not a large variety of contract types in use. This article describes and analyses incentives for drilling contractors. These are directly represented by the compensation formats utilised in the present and in the consecutive drilling contracts. Indirectly, incentives are also provided by the evaluation criteria that oil companies use for awarding drilling assignments. Changes in contract format pose a number of relevant questions relating to resource management, and the article takes an in-depth look at some of these. Do evaluation criteria for awarding drilling assignments encourage the development of new technology and solutions? How will a stronger focus on drilling efficiency influence reservoir utilisation?

  17. Data book of anti-corrosion method

    International Nuclear Information System (INIS)

    Lee, Ui Ho

    1997-07-01

    This book deals with cases, influence, cause, standard of corrosion of steel structure, which includes bridges, steel tower, corrosion data, the ocean, ports, and RC structure for civil engineering, exterior materials of construction, building equipment pipes, processing industries such as chemical equipment, oil device, pump and coolant, environment facility like trash incinerator, and sewage process, thermal power generation and nuclear energy generation, and energy industry.

  18. High-Confidence Flow Accelerated Corrosion Screening Technique

    International Nuclear Information System (INIS)

    Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

    2008-01-01

    All carbon steel pipes with fluid traveling through it could potentially be threatened by flowing fluid have a potential threat of Flow Accelerated Corrosion (FAC). FAC in a nuclear power plant (NPP) could cause not only pipe failure leading but fatalities sometimes. It is almost impossible to inspect all carbon steel pipes in NPPs, and FAC prediction programs such as CHECWORKS, WATHEC, and BRT-CICERO have limited capability to in predicting FAC area

  19. Manufacture of mold of polymeric composite water pipe reinforced charcoal

    Science.gov (United States)

    Zulfikar; Misdawati; Idris, M.; Nasution, F. K.; Harahap, U. N.; Simanjuntak, R. K.; Jufrizal; Pranoto, S.

    2018-03-01

    In general, household wastewater pipelines currently use thermoplastic pipes of Polyvinyl Chloride (PVC). This material is known to be not high heat resistant, contains hazardous chemicals (toxins), relatively inhospitable, and relatively more expensive. Therefore, researchers make innovations utilizing natural materials in the form of wood charcoal as the basic material of making the water pipe. Making this pipe requires a simple mold design that can be worked in the scale of household and intermediate industries. This research aims to produce water pipe mold with simple design, easy to do, and making time relatively short. Some considerations for molding materials are weight of mold, ease of raw material, strong, sturdy, and able to cast. Pipe molds are grouped into 4 (four) main parts, including: outer diameter pipe molding, pipe inside diameter, pipe holder, and pipe alignment control. Some materials have been tested as raw materials for outer diameter of pipes, such as wood, iron / steel, cement, and thermoset. The best results are obtained on thermoset material, where the process of disassembling is easier and the resulting mold weight is relatively lighter. For the inside diameter of the pipe is used stainless steel, because in addition to be resistant to chemical processes that occur, in this part of the mold must hold the press load due to shrinkage of raw materials of the pipe during the process of hardening (polymerization). Therefore, it needs high pressure resistant material and does not blend with the raw material of the pipe. The base of the mold is made of stainless steel material because it must be resistant to corrosion due to chemical processes. As for the adjustment of the pipe is made of ST 37 carbon steel, because its function is only as a regulator of the alignment of the pipe structure.

  20. effect of municipal liquid waste on corrosion susceptibility

    African Journals Online (AJOL)

    DR. AMINU

    Kogo, A. A.. Department of Integrated Science, Federal College of Education, Kano, Nigeria. ... The corrosion rate of the galvanized steel pipe was measured using the gravimetric ... Key words: Liquid waste, galvanized steel, weight loss, gravimetric, corrosion, leaking ... the side of the test tubes, so that each side would be.

  1. Coaxial stub resonator for online monitoring early stages of corrosion

    NARCIS (Netherlands)

    Hoog-Antonyuk, N.A.; Mayer, Mateo J.J.; Miedema, Henk; Olthuis, Wouter; van den Berg, Albert

    2014-01-01

    Here we demonstrate the proof-of-principle of a new type of flow-through sensor to assess the corrosion rate of metal surfaces. The method can be applied to all situations where metals are exposed to a corrosive (fluidic) environment, including, for instance, the interior of pipes and tubes. Our

  2. IMPACT OF WATER CHEMISTRY ON LOCALIZED CORROSION OF COPPER PITTING

    Science.gov (United States)

    This project will help identify what waters are problematic in causing the corrosion of copper pipes and improve understanding of how water distribution leads to corrosion. This project will also focus on the prevention of pinhole leaks and how to reverse them once they occur. ...

  3. Effect of municipal liquid waste on corrosion susceptibility of ...

    African Journals Online (AJOL)

    This investigation studied the effect of municipal liquid waste discharged into the environment within Kano municipal area on the corrosion susceptibility of galvanized steel pipe burial underground. Six stagnant and six moving municipal liquid waste samples were used for the investigation. The corrosion rate of the ...

  4. Analysis of corrosion in petroleum pipeline by laser shearography

    International Nuclear Information System (INIS)

    Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah; Khairul Anuar Mohd Salleh; Ahmad Nasruddin Ahmad Puad

    2008-08-01

    This paper aims at assessing of the corrosion defects in standard petroleum pipelines by using shearography method. Shearography technique reveals the stress-affected zone due to additional loading which utilized the laser speckle correlation on the subject inspected. In this study, the artificial corroded pipeline is modeled by different of corrosion depth and width. The pressure was subjected into the 7 mm thickness pipe wall to form an internal air pressure as the loading mechanism. The study shows that change of internal pressure is very effective mechanism to reveal corrosion activity in the pipe. The speckle correlation for corrosion of more than 3 mm depth with ΔP≤0.24 MPa can clearly be observed. For comparison the Radiography Technique is used to correlate the depth, size and shape of the corrosion and finally the location of corrosion area. (Author)

  5. Fundamentals of piping design

    CERN Document Server

    Smith, Peter

    2013-01-01

    Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera

  6. The impact of corrosion on oil and gas industry

    International Nuclear Information System (INIS)

    Kermani, M.B.; Harrop, D.

    1995-01-01

    The impact of corrosion on the oil industry has been viewed in terms of its effect on both capital and operational expenditures (CAPEX and OPEX) and health, safety and the environment (HSE). To fight against the high cost and the impact of corrosion within the oil industry, an overview of topical research and engineering activities is presented. This covers corrosion and metallurgy issues related to drilling, production, transportation and refinery activities

  7. Horizontal Directional Drilling-Length Detection Technology While Drilling Based on Bi-Electro-Magnetic Sensing

    Directory of Open Access Journals (Sweden)

    Yudan Wang

    2017-04-01

    Full Text Available The drilling length is an important parameter in the process of horizontal directional drilling (HDD exploration and recovery, but there has been a lack of accurate, automatically obtained statistics regarding this parameter. Herein, a technique for real-time HDD length detection and a management system based on the electromagnetic detection method with a microprocessor and two magnetoresistive sensors employing the software LabVIEW are proposed. The basic principle is to detect the change in the magnetic-field strength near a current coil while the drill stem and drill-stem joint successively pass through the current coil forward or backward. The detection system consists of a hardware subsystem and a software subsystem. The hardware subsystem employs a single-chip microprocessor as the main controller. A current coil is installed in front of the clamping unit, and two magneto resistive sensors are installed on the sides of the coil symmetrically and perpendicular to the direction of movement of the drill pipe. Their responses are used to judge whether the drill-stem joint is passing through the clamping unit; then, the order of their responses is used to judge the movement direction. The software subsystem is composed of a visual software running on the host computer and a software running in the slave microprocessor. The host-computer software processes, displays, and saves the drilling-length data, whereas the slave microprocessor software operates the hardware system. A combined test demonstrated the feasibility of the entire drilling-length detection system.

  8. Durability and Reliability of Large Diameter HDPE Pipe for Water Main Applications (Web Report 4485)

    Science.gov (United States)

    Research validates HDPE as a suitable material for use in municipal piping systems, and more research may help users maximize their understanding of its durability and reliability. Overall, corrosion resistance, hydraulic efficiency, flexibility, abrasion resistance, toughness, f...

  9. Insulated pipe clamp design

    International Nuclear Information System (INIS)

    Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

    1980-01-01

    Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. 5 refs

  10. Quality in drilling operations

    Energy Technology Data Exchange (ETDEWEB)

    Duncan, E; Gervais, I [Sedco Forex Jacintoport Facility, Channelview, TX (United States); Le Moign, Y; Pangarkar, S; Stibbs, B [Sedco Forex, Montrouge (France); McMorran, P [Sedco Forex, Pau (France); Nordquist, E [Dubai Petroleum Company, Dubai (United Arab Emirates); Pittman, T [Sedco Forex, Perth (Australia); Schindler, H [Sedco Forex, Dubai (United Arab Emirates); Scott, P [Woodside Offshore Petroleum Pty. Ltd., Perth (Australia)

    1997-12-31

    Driven by cost and profitability pressures, quality has taken on new meaning and importance in the oil field during the past decade. In drilling operations, new initiatives have led to cooperative team efforts between operators and drilling contractors to enhance quality. In this article examples are given of how one drilling contractor, by adopting a quality culture, is reaping major benefits for its clients as well as its employees. 22 figs., 19 refs.

  11. Quality in drilling operations

    Energy Technology Data Exchange (ETDEWEB)

    Duncan, E.; Gervais, I. [Sedco Forex Jacintoport Facility, Channelview, TX (United States); Le Moign, Y.; Pangarkar, S.; Stibbs, B. [Sedco Forex, Montrouge (France); McMorran, P. [Sedco Forex, Pau (France); Nordquist, E. [Dubai Petroleum Company, Dubai (United Arab Emirates); Pittman, T. [Sedco Forex, Perth (Australia); Schindler, H. [Sedco Forex, Dubai (United Arab Emirates); Scott, P. [Woodside Offshore Petroleum Pty. Ltd., Perth (Australia)

    1996-12-31

    Driven by cost and profitability pressures, quality has taken on new meaning and importance in the oil field during the past decade. In drilling operations, new initiatives have led to cooperative team efforts between operators and drilling contractors to enhance quality. In this article examples are given of how one drilling contractor, by adopting a quality culture, is reaping major benefits for its clients as well as its employees. 22 figs., 19 refs.

  12. U.S. drilling contractors could face stiff challenges

    International Nuclear Information System (INIS)

    Simmons, M.R.

    1993-01-01

    Although the outlook for most segments of the contract drilling business is now more optimistic than in the past decade, the increased activity has brought several problems: the availability of fully trained crews, the need for new capital, and the limited number of quality drillstrings. These problems will grow in importance if natural gas deliverability begins to decline visibly and once the scramble to correct this decline begins. As the drilling recovery unfolds, the most important lesson to remember, based on worldwide activity in the past year, is how rapidly conditions can change and how quickly excess capacity can turn into chronic shortages. The various segments of the world wide contract drilling industry's prospects have changed dramatically during the past 12 months, and oddly, some market sectors have improved while others have become worse. These quick changes highlight the unpredictable and volatile nature of the markets for contract drilling and other services needed to drill and complete oil and gas wells. The paper describes the business of well drilling onshore and offshore in the US, drilling activities in Canada, international markets, capacity, the supplies of natural gas, Gulf of Mexico activities, drill pipe shortages, manpower shortages, and challenges offshore

  13. Piping inspection round robin

    International Nuclear Information System (INIS)

    Heasler, P.G.; Doctor, S.R.

    1996-04-01

    The piping inspection round robin was conducted in 1981 at the Pacific Northwest National Laboratory (PNNL) to quantify the capability of ultrasonics for inservice inspection and to address some aspects of reliability for this type of nondestructive evaluation (NDE). The round robin measured the crack detection capabilities of seven field inspection teams who employed procedures that met or exceeded the 1977 edition through the 1978 addenda of the American Society of Mechanical Engineers (ASME) Section 11 Code requirements. Three different types of materials were employed in the study (cast stainless steel, clad ferritic, and wrought stainless steel), and two different types of flaws were implanted into the specimens (intergranular stress corrosion cracks (IGSCCs) and thermal fatigue cracks (TFCs)). When considering near-side inspection, far-side inspection, and false call rate, the overall performance was found to be best in clad ferritic, less effective in wrought stainless steel and the worst in cast stainless steel. Depth sizing performance showed little correlation with the true crack depths

  14. Speeding up : new Atlas Copco rig meant to cut non-drilling time

    Energy Technology Data Exchange (ETDEWEB)

    Roche, P.

    2009-06-15

    Automation has significantly reduced the time needed to drill shallow to medium-depth wells. The time it takes for a drill to reach the production zone is decreasing because newly developed hydraulic systems are able to maintain a constant pace. However, a great deal of time is still consumed by demobilization, transportation and setting up to drill the next well. Atlas Copco Drilling Solutions, a Swedish-based global maker of industrial equipment such as mining and mineral exploration rigs, designed a new Predator drilling system that consists of a mobile rig, a substructure and a pipe-handling skate. The Predator drilling system reduces non-drilling time and the associated costs. This article described the design of this new drilling system with particular reference to how it combines the mobile rig, the substructure and the pipe-handling skate into a three-load package. In order to reduce rig weight and improve mobility, the system is designed so that the table, master bushing, hydraulic slips and iron roughneck are part of the substructure that travel together. The rig has a working hook load capacity of 200,000 pounds, translating into a nominal depth capacity of 8,000 to 10,000 feet. The article also described the mounting of the rig, maneuverability, hydraulic control, and pipe-handling safety. Its various components were also described. 1 ref., 1 fig.

  15. Wall thinning of piping in power plants

    International Nuclear Information System (INIS)

    Ohta, Joji; Inada, Fumio; Morita, Ryo; Kawai, Noboru; Yoneda, Kimitoshi

    2005-01-01

    Major mechanisms causing wall thinning of piping in power plants are flow accelerated corrosion (FAC), cavitation erosion and droplet erosion. Their fundamental aspects are reviewed on the basis of literature data. FAC is chemical process and it is affected by hydrodynamic factors, temperature, pH, dissolved oxygen concentration and chemical composition of materials. On the other hand, cavitation erosion and droplet erosion are mechanical process and they are mainly affected by hydrodynamic factors and mechanical properties of materials. Evaluation codes for FAC and mitigation methods of FAC and the erosion are also described. Wall thinning of piping is one of public concerns after an accident of a pipe failure at Mihama Nuclear Power Plant Unit 3, Kansai Electric Power Co., Inc., in August 2004. This paper gives comprehensive understanding of the wall thinning mechanism. (author)

  16. Development of non-destructive diagnosis technology for pipe internal in thermal power plants based on robotics

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seungho; Kim, Changhoi; Seo, Yongchil; Lee, Sunguk; Jung, Seungho; Jung, Seyoung

    2011-11-15

    The Pipelines of power plants may have tiny crack by corrosion. Pipe safety inspection should be performed periodically and non-periodically to ensure their safety and integrity. It is difficult to inspection pipes inside defect since pipes of power plant is covered thermal insulation material. Normally pipes inspection was performed part of pipes on outside. A mobile robot was developed for the inspection of pipe of 100 mm inside diameter. The robot is adopted screw type drive mechanism in order to move vertical, horizontal pipes inside. The multi-laser and camera module, which is mounted in front of the robot, captures a sequence of 360 degree shapes of the inner surface of a pipe. The 3D inner shape of pipe is reconstructed from a multi laser triangulation techniques for the inspection of pipes.

  17. Experiences of corrosion and corrosion protection in seawater systems in the Nordic countries

    International Nuclear Information System (INIS)

    Henrikson, S.

    1985-01-01

    A summary is given of the experience of the corrosion resistance of pumps, heat exchangers, valves and pipings in different seawater cooling systems in Scandinavia, including power reactor cooling systems in Finland and Sweden. For pumps and heat exchangers the experience has been so extensive that a clear picture of today's standing can be given. Owing to scanty data concerning valves and pipes, the survey of the corrosion in these components is less well supported. Vertically extended centrifugal pumps are the pumps in general use in power plant cooling systems. To counteract corrosion on pump riser and pump casing having an organic surface coating, and on stainless steel shafts and impellers, these components should be provided with internal and external cathodic protection. For tube and plate type heat exchangers, titanium has proved to be the best material choice. Rubber-enclosed carbon steel pipings, or pipings having a thick coating of epoxy plastic, have shown very strong corrosion resistance in power plant seawater cooling systems. Valves in seawater systems have primarily been affected by corrosion due to poorly executed or damaged organic coating on cast iron. Different seawater-resistant bronzes (red bronze, tin bronze and aluminium bronze) are therefore preferable as valve materials

  18. Corrosion by sulfate-reducing bacteria in a HP gas line under a detached weld cladding; Korrosion durch sulfatreduzierende Bakterien an einer Hochdruckgasleitung unter abgeloester Schweissnahtnachumhuellung

    Energy Technology Data Exchange (ETDEWEB)

    Bette, Ulrich [Technische Akademie Wuppertal (Germany)

    2011-07-01

    Intelligent pig measurements detected several points of corrosion in a HP gas pipeline in northern Germany. Corrosion occurred in a pipe section buried in clay soil, under detached weld claddings. It was not detected in regular measurements and additional intensive measurements. When the pipes were dug up, sulfate-reducing bacteria were found as the cause of corrosion. Due to the location of the corrosion processes, cathodic protection was impossible, and IFO measurements were ineffective in the low-ohmic soil.

  19. limit loads for wall-thinning feeder pipes under combined bending and internal pressure

    International Nuclear Information System (INIS)

    Je, Jin Ho; Lee, Kuk Hee; Chung, Ha Joo; Kim, Ju Hee; Han, Jae Jun; Kim, Yun Jae

    2009-01-01

    Flow Accelerated Corrosion (FAC) during inservice conditions produces local wall-thinning in the feeder pipes of CANDU. The Wall-thinning in the feeder pipes is main degradation mechanisms affecting the integrity of piping systems. This paper discusses the integrity assessment of wall-thinned feeder pipes using limit load analysis. Based on finite element limit analyses, this paper compare limit loads for wall-thinning feeder pipes under combined bending and internal pressure with proposed limit loads. The limit loads are determined from limit analyses based on rectangular wall-thinning and elastic-perfectly-plastic materials using the large geometry change.

  20. COPPER PITTING CORROSION: A CASE STUDY

    Science.gov (United States)

    Localized or pitting corrosion of copper pipes used in household drinking-water plumbing is a problem for many water utilities and their customers. Extreme attack can lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. Water quality has b...

  1. Inspection of Pipe Inner Surface using Advanced Pipe Crawler Robot with PVDF Sensor based Rotating Probe

    Directory of Open Access Journals (Sweden)

    Vimal AGARWAL

    2011-04-01

    Full Text Available Due to corrosive environment, pipes used for transportation of water and gas at the plants often get damaged. Defects caused by corrosion and cracking may cause serious accidents like leakage, fire and blasts. It also reduces the life of the transportation system substantially. In order to inspect such defects, a Polyvinyledene Fluoride (PVDF based cantilever smart probe is developed to scan the surface quality of the pipes. The smart probe, during rotation, touches the inner surface of the pipe and experience a broad-band excitation in the absence of surface features. On the other hand, whenever the probe comes across any surface projection, there is a change in vibration pattern of the probe, which causes a high voltage peak/pulse. Such peaks/pulses could give useful information about the location and nature of a defect. Experiments are carried out on different patterns, sizes and shapes of surface projections artificially constructed inside the pipe. The sensor system has reliably predicted the presence and distribution of projections in every case. It is envisaged that the new sensing system could be used effectively for pipe health monitoring.

  2. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    Energy Technology Data Exchange (ETDEWEB)

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  3. Insulated pipe clamp design

    International Nuclear Information System (INIS)

    Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

    1980-01-01

    Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. The design considerations and methods along with the development tests are presented. Special considerations to guard against adverse cracking of the insulation material, to maintain the clamp-pipe stiffness desired during a seismic event, to minimize clamp restraint on the pipe during normal pipe heatup, and to resist clamp rotation or spinning on the pipe are emphasized

  4. Study on production mechanism of welding residual stress at the juncture of a pipe penetrating a thick plate

    International Nuclear Information System (INIS)

    Mochizuki, Masahito; Enomoto, Kunio; Okamoto, Noriaki; Saitoh, Hideyo; Hayashi, Eisaku.

    1994-01-01

    This paper studies welding residual stresses at the intersection of a small diameter pipe penetrating a thick plate. The pipe is welded to the plate, and Tungsten Innert Gas (TIG) cladding is melted on the inner surface of the pipe to protect it from stress corrosion cracking due to long operation in nuclear power plants. Stresses are calculated by heat conduction analysis and thermal elasto-plastic analysis, and also measured by strain gauges. Welding residual stresses are shown to have no corrosive influence on the inner pipe surface, and the stresses are compressed enough to protect the pipe against stress corrosion cracking on the outer surface. It was also studied to make clear the production mechanism of the residual stresses which were generated by welding processes at the pipe. (author)

  5. Drilling bits for deep drilling and process for their manufacture

    Energy Technology Data Exchange (ETDEWEB)

    Rhode, H.; Juergens, R.; Feenstra, R.; Busking, B.E.

    1978-11-30

    The invention concerns a drilling head or a drilling bit for use in deep drilling in underground formations and particularly concerns a drilling bit with a drilling bit body, which has a shank and a hollow space, which is connected with a duct extending through the shank. The drilling bit body has several separate cutting elements for removing material from the floor of a borehole and hydraulic devices for cooling and/or cleaning the cutting elements are provided.

  6. 46 CFR 58.60-7 - Industrial systems: Piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Industrial systems: Piping. 58.60-7 Section 58.60-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING MAIN AND AUXILIARY MACHINERY AND RELATED SYSTEMS Industrial Systems and Components on Mobile Offshore Drilling Units (MODU...

  7. Guided wave testing for touch point corrosion

    International Nuclear Information System (INIS)

    Alleyne, David

    2012-01-01

    Guided wave testing (GWT) is established in the petrochemical and related industries, primarily for the detection of corrosion flaws. Touch point corrosion at support positions in pipe-work has become a significant problem within many operating gas, chemical and petro-chemical plants world-wide, particularly as a high proportion of these plants have been operational for many decades. This article demonstrates how GWT using guided waves sent axially along the pipe can be performed for the detection and accurate classification of touchpoint corrosion. The major advantage of GWT methods for the detection of touch point corrosion is its ability to examine several support positions from a single easy to access transducer position. The strategy is then to prioritize or rank the condition of the pipe at the supports by removing those with negligible wall loss from scheduling for further inspection. Guided waves are accurate at detecting and classifying corrosion patches at support positions, but deep pits within such patches are more difficult to accurately identify. Examples using data from routine inspection testing are used to support the development of the methods and testing approaches presented. Recent developments of the interpretation methods, testing procedures and calibration methods have significantly enhanced the capabilities of GWT for this important application.

  8. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  9. HPFRCC - Extruded Pipes

    DEFF Research Database (Denmark)

    Stang, Henrik; Pedersen, Carsten

    1996-01-01

    The present paper gives an overview of the research onHigh Performance Fiber Reinforced Cementitious Composite -- HPFRCC --pipes recently carried out at Department of Structural Engineering, Technical University of Denmark. The project combines material development, processing technique development......-w$ relationship is presented. Structural development involved definition of a new type of semi-flexiblecement based pipe, i.e. a cement based pipe characterized by the fact that the soil-pipe interaction related to pipe deformation is an importantcontribution to the in-situ load carrying capacity of the pipe...

  10. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A; Parisher

    2000-01-01

    Pipe designers and drafters provide thousands of piping drawings used in the layout of industrial and other facilities. The layouts must comply with safety codes, government standards, client specifications, budget, and start-up date. Pipe Drafting and Design, Second Edition provides step-by-step instructions to walk pipe designers and drafters and students in Engineering Design Graphics and Engineering Technology through the creation of piping arrangement and isometric drawings using symbols for fittings, flanges, valves, and mechanical equipment. The book is appropriate primarily for pipe

  11. Analysis of residual stresses in girth welded type 304 stainless steel pipes

    International Nuclear Information System (INIS)

    Brust, F.W.; Kanninen, M.F.

    1981-01-01

    Intergranular stress corrosion cracking (IGSCC) in boiling water reactor (BWR) piping is a problem for the nuclear power industry. Tensile residual stresses induced by welding are an important factor in IGSCC of Type 304 stainless steel pipes. Backlay and heat sink welding can retard IGSCC. 17 refs

  12. Drilling contract issues

    International Nuclear Information System (INIS)

    Davison, G.B.; Worden, D.R.; Borbridge, G.K.D.

    1997-01-01

    Some selected issues which are facing both operators and contractors in drilling for oil and gas, such as the allocation of risk by contract and by statute and the implementation of new technologies, were discussed. There are three varieties of written drilling contracts used in Canada: (1) day work and meterage contracts, (2) master drilling agreements, and (3) contracts that are used in construction projects that do not specifically relate to drilling. Issues relevant to the contractual allocation of risk, to implementing new drilling technologies, to reconciling contract and statute liability, and the formation of strategic alliances for mutual benefit, and the factors contributing to the success of such alliances were explored. 12 refs

  13. New corrosion issues in gas sweetening plants

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, R.G. (CLI International and Asperger Technologies, Houston, TX (United States))

    Gas treating plants are experiencing corrosion problems which impact on efficiency and safety. While general corrosion is not particularly hazardous in the gas processing industry, local corrosion is very dangerous since it has several different mechanisms, all of which have dangerously high rates, and it occurs at locations which are hard to find and hard to predict. A newly discovered, velocity-dependent type of corrosion is reported. It is related to yet-undefined species which cause excessively high corrosion in areas of turbulence. This accelerated corrosion is not due to erosion or cavitation, but to a diffusion-limited reaction accelerated by turbulence. A full-flow test loop was built to evaluate the corrosiveness of gas plant solutions at their normal temperature and flow rates. Test runs were conducted with Co[sub 2]-loaded amine solutions for periods of 12 days. Carbon steel specimens mounted in the test loop were examined and corrosion rates calculated. Chromium alloys were shown to be attacked by corrodents in the low-velocity part of the loop and very aggressively attacked in the high-velocity part. The tests demonstrate the need for rigorous monitoring of corrosion in areas of higher velocity such as piping elbows and other points of turbulence. 5 refs., 2 figs., 3 tabs.

  14. Autogenous Metallic Pipe Leak Repair in Potable Water Systems.

    Science.gov (United States)

    Tang, Min; Triantafyllidou, Simoni; Edwards, Marc A

    2015-07-21

    Copper and iron pipes have a remarkable capability for autogenous repair (self-repair) of leaks in potable water systems. Field studies revealed exemplars that metallic pipe leaks caused by nails, rocks, and erosion corrosion autogenously repaired, as confirmed in the laboratory experiments. This work demonstrated that 100% (N = 26) of 150 μm leaks contacting representative bulk potable water in copper pipes sealed autogenously via formation of corrosion precipitates at 20-40 psi, pH 3.0-11.0, and with upward and downward leak orientations. Similar leaks in carbon steel pipes at 20 psi self-repaired at pH 5.5 and 8.5, but two leaks did not self-repair permanently at pH 11.0 suggesting that water chemistry may control the durability of materials that seal the leaks and therefore the permanence of repair. Larger 400 μm holes in copper pipes had much lower (0-33%) success of self-repair at pH 3.0-11.0, whereas all 400 μm holes in carbon steel pipes at 20 psi self-repaired at pH 4.0-11.0. Pressure tests indicated that some of the repairs created at 20-40 psi ambient pressure could withstand more than 100 psi without failure. Autogenous repair has implications for understanding patterns of pipe failures, extending the lifetime of decaying infrastructure, and developing new plumbing materials.

  15. Condensation driven water hammer studies for feedwater distribution pipe

    International Nuclear Information System (INIS)

    Savolainen, S.; Katajala, S.; Elsing, B.; Nurkkala, P.; Hoikkanen, J.; Pullinen, J.; Logvinov, S.A.; Trunov, N.B.; Sitnik, J.K.

    1997-01-01

    Imatran Voima Oy, IVO, operates two VVER 440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of the feed water distribution (FWD) pipes were observed in 1989. In closer examinations FWD-pipe T-connection turned out to suffer from severe erosion corrosion damages. Similar damages have been found also in other VVER 440 type NPPs. In 1994 the first new FWD-pipe was replaced and in 1996 extensive water hammer experiments were carried out together with EDO Gidropress in Podolsk. After the first phase of the experiments some fundamental changes were made to the construction of the FWD-pipe. The object of this paper is to give short insight to the design of the new FWD-pipe concentrating on water hammer experiments. (orig.)

  16. Condensation driven water hammer studies for feedwater distribution pipe

    Energy Technology Data Exchange (ETDEWEB)

    Savolainen, S.; Katajala, S.; Elsing, B.; Nurkkala, P.; Hoikkanen, J. [Imatran Voima Oy, Vantaa (Finland); Pullinen, J. [IVO Power Engineering Ltd., Vantaa (Finland); Logvinov, S.A.; Trunov, N.B.; Sitnik, J.K. [EDO Gidropress (Russian Federation)

    1997-12-31

    Imatran Voima Oy, IVO, operates two VVER 440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of the feed water distribution (FWD) pipes were observed in 1989. In closer examinations FWD-pipe T-connection turned out to suffer from severe erosion corrosion damages. Similar damages have been found also in other VVER 440 type NPPs. In 1994 the first new FWD-pipe was replaced and in 1996 extensive water hammer experiments were carried out together with EDO Gidropress in Podolsk. After the first phase of the experiments some fundamental changes were made to the construction of the FWD-pipe. The object of this paper is to give short insight to the design of the new FWD-pipe concentrating on water hammer experiments. (orig.).

  17. Condensation driven water hammer studies for feedwater distribution pipe

    Energy Technology Data Exchange (ETDEWEB)

    Savolainen, S; Katajala, S; Elsing, B; Nurkkala, P; Hoikkanen, J [Imatran Voima Oy, Vantaa (Finland); Pullinen, J [IVO Power Engineering Ltd., Vantaa (Finland); Logvinov, S A; Trunov, N B; Sitnik, J K [EDO Gidropress (Russian Federation)

    1998-12-31

    Imatran Voima Oy, IVO, operates two VVER 440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of the feed water distribution (FWD) pipes were observed in 1989. In closer examinations FWD-pipe T-connection turned out to suffer from severe erosion corrosion damages. Similar damages have been found also in other VVER 440 type NPPs. In 1994 the first new FWD-pipe was replaced and in 1996 extensive water hammer experiments were carried out together with EDO Gidropress in Podolsk. After the first phase of the experiments some fundamental changes were made to the construction of the FWD-pipe. The object of this paper is to give short insight to the design of the new FWD-pipe concentrating on water hammer experiments. (orig.).

  18. Leak test of the pipe line for radioactive liquid waste

    International Nuclear Information System (INIS)

    Machida, Chuji; Mori, Shoji.

    1976-01-01

    In the Tokai Research Establishment, most of the radioactive liquid waste is transferred to a wastes treatment facility through pipe lines. As part of the pipe lines a cast iron pipe for town gas is used. Leak test has been performed on all joints of the lines. For the joints buried underground, the test was made by radioactivity measurement of the soil; and for the joints in drainage ditch by the pressure and bubble methods. There were no leakage at all, indicating integrity of all the joints. On the other hand, it is also known by the other test that the corrosion of inner surface of the piping due to liquid waste is only slight. The pipe lines for transferring radioactive liquid waste are thus still usable. (auth.)

  19. Corrosion-under-insulation (CUI) guidelines

    CERN Document Server

    Staff, European Federation of Corrosion; Winnik, S

    2014-01-01

    Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. The European Federation of Corrosion (EFC) Working Parties WP13 and WP15 have worked to provide guidelines on managing CUI together with a number of major European refining, petrochemical and offshore companies including BP, Chevron-Texaco, Conoco-Phillips, ENI, Exxon-Mobil, IFP, MOL, Scanraff, Statoil, Shell, Total and Borealis. The guidelines within this document are intended for use on all plants and installations that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques (including n...

  20. Numerical modelling of cuttings transport in horizontal wells using conventional drilling fluids

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Bjorndalen, E.; Kuru, E. [Alberta Univ., Edmonton, AB (Canada)

    2004-07-01

    Some of the problems associated with poor wellbore cleaning include high drag or torque, slower rate of penetration, formation fractures and difficulty in wellbore steering. Some of the factors that affect cuttings transport include drilling fluid velocity, inclination angle, drilling fluid viscosity and drilling rate. The general practice is to stop drilling when necessary to clean boreholes with viscous pills, pipe rotation or drilling fluid circulation. It is important to predict when drilling should be stopped for remedial wellbore cleaning. This can be accomplished with a transient cuttings transport model which can improve drilling hydraulics, particularly in long horizontal well sections and extended reach (ERD) wells. This paper presents a newly developed 1-dimensional transient mechanistic model of cuttings transport with conventional (incompressible) drilling fluids in horizontal wells. The numerically solved model predicts the height of cutting beds as a function of different drilling operational parameters such as fluid flow rate and rheological characteristics, drilling rates, wellbore geometry and drillpipe eccentricity. Sensitivity analysis has demonstrated the effects of these parameters on the efficiency of solids transport. The proposed model can be used in the creation of computer programs designed to optimize drilling fluid rheology and flow rates for horizontal well drilling. 29 refs., 3 tabs., 12 figs.

  1. Drilling technologies in hydrogeological survey

    OpenAIRE

    Vorlíček, Petr

    2014-01-01

    This work deals with the drilling technologies used in hydrogeology. The main aim of the work is to explore types of drilling technologies used at hydrogeological drilling wells and modern technologies that could potentially be used in the future. The work also summarizes a historical development of drilling techniques, a drilling process procedure, information obtained from boreholes and the most common types of drilling fluids.

  2. Residual stress measurement in 304 stainless steel weld overlay pipes

    International Nuclear Information System (INIS)

    Yen, H.J.; Lin, M.C.C.; Chen, L.J.

    1996-01-01

    Welding overlay repair (WOR) is commonly employed to rebuild piping systems suffering from intergranular stress corrosion cracking (IGSCC). To understand the effects of this repair, it is necessary to investigate the distribution of residual stresses in the welding pipe. The overlay welding technique must induce compressive residual stress at the inner surface of the welded pipe to prevent IGSCC. To understand the bulk residual stress distribution, the stress profile as a function of location within wall is examined. In this study the full destructive residual stress measurement technique -- a cutting and sectioning method -- is used to determine the residual stress distribution. The sample is type 304 stainless steel weld overlay pipe with an outside diameter of 267 mm. A pipe segment is cut from the circular pipe; then a thin layer is removed axially from the inner to the outer surfaces until further sectioning is impractical. The total residual stress is calculated by adding the stress relieved by cutting the section away to the stress relieved by axially sectioning. The axial and hoop residual stresses are compressive at the inner surface of the weld overlay pipe. Compressive stress exists not only at the surface but is also distributed over most of the pipe's cross section. On the one hand, the maximum compressive hoop residual stress appears at the pipe's inner surface. The thermal-mechanical induced crack closure from significant compressive residual stress is discussed. This crack closure can thus prevent IGSCC very effectively

  3. Controlling BWR pipe cracking by residual stress modification

    International Nuclear Information System (INIS)

    Gilman, J.D.; Giannuzzi, A.J.; Childs, W.J.

    1983-01-01

    Intergranular stress corrosion cracking may occur in the weld heat-affected zone of susceptible stainless steel materials which have been used in some boiling water reactor piping systems. One of the prerequisite conditions for stress corrosion attack is a high tensile stress in the exposed, locally sensitized material near the weld root. Several processes have been developed which can deter stress corrosion attack by altering the residual stress distributions near the welds to ensure that low stresses prevail in critical locations. These residual stress modification remedies and their qualification testing are described in this paper. (author)

  4. Studying the causes for corrosive destruction of water conduits

    Energy Technology Data Exchange (ETDEWEB)

    Azamatova, F I; Kulinichev, G P; Porubov, I S

    1979-01-01

    Pipes from different oil and gas production administrations were selected for X-ray and metallographic studies of the cause of corrosive destruction. The chemical composition and mechanical properties of the pipe material are presented in tables. The phase composition of the corrosion products was studied by X-rays. The complex structure of the layer made up of the corrosion products was taken into consideration. The studies were conducted in an X-ray diffraction chamber. The obtained results are presented in a table. The metallographic studies showed that a significant corrosive damage of the materials of water conduits occurs as a result of the development of local corrosion processes, caused by the substantive heterogeneity of the structure of the metal, related to the nonuniform distribution of the pearlite because of carbon liquidation.

  5. Corrosion problems in boiling water reactors and their remedies

    International Nuclear Information System (INIS)

    Rosborg, B.

    1989-01-01

    This article briefly presents current corrosion problems in boiling water reactors and their remedies. The problems are different forms of environmentally assisted cracking, and the remedies are divided into material-, environment-, and stress-related remedies. The list of problems comprises: intergranular stress corrosion cracking (IGSCC) in weld-sensitized stainless steel piping; IGSCC in cold-bent stainless steel piping; irradiation-assisted stress corrosion cracking (IASCC) in stainless alloys; IGSCC in high-strength stainless alloys. A prospective corrosion problem, as judged from literature references, and one which relates to plant life, is corrosion fatigue in pressure vessel steel, since the reactor pressure vessel is the most critical component in the BWR pressure boundary as regards plant safety. (author)

  6. Evaluation of annual corrosion tests for aggressive water

    Science.gov (United States)

    Dubová, V.; Ilavský, J.; Barloková, D.

    2011-12-01

    Internal corrosion has a significant effect on the useful life of pipes, the hydraulic conditions of a distribution system and the quality of the water transported. All water is corrosive under some conditions, and the level of this corrosion depends on the physical and chemical properties of the water and properties of the pipe material. Galvanic treatment is an innovation for protecting against corrosion, and this method is also suitable for removal of water stone too. This method consists of the electrogalvanic principle, which is generated by the flowing of water between a zinc anode and the cupro-alloy cover of a column. This article presents experimental corrosion tests at water resource Pernek (This water resource-well marked as HL-1 is close to the Pernek of village), where the device is operating based on this principle.

  7. A vision for drilling

    Energy Technology Data Exchange (ETDEWEB)

    Millheim, K. [Montanuniversitaet Leoben (Austria)

    1995-12-31

    The future of drilling lies in its relationship with the oil and gas industry. This paper examines how the future of drilling is seen from the view point of the exploration manager, the drilling contractor, the drilling engineer and the company president or managing director. The various pressures on the oil and gas industry are examined, such as environmental issues, alternative energy sources, and the price of oil which determines how companies are run. Exploration activity is driven by the price of oil and gas. The development of wells with multiple horizontal wells or multiple horizontal wells with tributaries will reduce the cost of exploration. Companies will rely less and less on reservoir simulation and more on cheap well-bores, multi-lateral well-bores and will exploit oil that could not be exploited before. The cost of exploratory drilling will need to be kept down so that in the future the industry will get better at economically finding fields at the 10 million to 20 million barrel range that would not have been possible before. The future is expected to see drilling contractors tunnelling, making sewerage lines and drilling 10,000 foot wells with purpose built rigs. Franchising will become a feature of the industry as will the use of databases to answer key technical questions. Offshore platforms will be built to be moveable and disposable. The industry is capable of solving problems, meeting challenges and making ideas work, providing much hope for the future. 10 figs., 1 photo.

  8. Drilling cost analysis

    International Nuclear Information System (INIS)

    Anand, A.B.

    1992-01-01

    Drilling assumes greater importance in present day uranium exploration which emphasizes to explore more areas on the basis of conceptual model than merely on surface anomalies. But drilling is as costly as it is important and consumes a major share (50% to 60%) of the exploration budget. As such the cost of drilling has great bearing on the exploration strategy as well as on the overall cost of the project. Therefore, understanding the cost analysis is very much important when planning or intensifying an exploration programme. This not only helps in controlling the current operations but also in planning the budgetary provisions for future operations. Also, if the work is entrusted to a private party, knowledge of in-house cost analysis helps in fixing the rates of drilling in different formations and areas to be drilled. Under this topic, various factors that contribute to the cost of drilling per meter as well as ways to minimize the drilling cost for better economic evaluation of mineral deposits are discussed. (author)

  9. Drilling for scientific purpose

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Shoichi

    1987-09-01

    Drilling for scientific purpose is a process of conducting geophysical exploration at deep underground and drilling for collecting crust samples directly. This is because earth science has advanced to get a good understanding about the top of the crust and has shifted its main interest to the lower layer of the crust in land regions. The on-land drilling plan in Japan has just started, and the planned drilling spots are areas around the Minami River, Hidaka Mts., kinds of the Mesozoic and Cenozoic granite in outside zone, the extension of Japan Sea, Ogasawara Is., Minami-Tori Is., and active volcanos. The paper also outlines the present situation of on-land drilling in the world, focusing on the SG-3rd super-deep well SG-3 on the Kola Peninsula, USSR, Satori SG-1st well SG-1 in Azerbaidzhan S.S.R, V.S.S.R, Sweden's wells, Cyprus' wells, Bayearn well Plan in West Germany, and Salton Sea Scientific Drilling Program in the U.S. At its end, the paper explains the present situation and the future theme of the Japanese drilling technique and points out the necessity of developing equipment, and techniques. (14 figs, 5 tabs, 26 refs)

  10. Short cracks in piping and piping welds. Seventh program report, March 1993-December 1994. Volume 4, Number 1

    Energy Technology Data Exchange (ETDEWEB)

    Wilkowski, G.M.; Ghadiali, N.; Rudland, D.; Krishnaswamy, P.; Rahman, S.; Scott, P. [Battelle, Columbus, OH (United States)

    1995-04-01

    This is the seventh progress report of the U.S. Nuclear Regulatory Commission`s research program entitled {open_quotes}Short Cracks in Piping and Piping Welds{close_quotes}. The program objective is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break (LBB) analyses and in-service flaw evaluations. All work in the eight technical tasks have been completed. Ten topical reports are scheduled to be published. Progress only during the reporting period, March 1993 - December 1994, not covered in the topical reports is presented in this report. Details about the following efforts are covered in this report: (1) Improvements to the two computer programs NRCPIPE and NRCPIPES to assess the failure behavior of circumferential through-wall and surface-cracked pipe, respectively; (2) Pipe material property database PIFRAC; (3) Circumferentially cracked pipe database CIRCUMCK.WKI; (4) An assessment of the proposed ASME Section III design stress rule changes on pipe flaw tolerance; and (5) A pipe fracture experiment on a section of pipe removed from service degraded by microbiologically induced corrosion (MIC) which contained a girth weld crack. Progress in the other tasks is not repeated here as it has been covered in great detail in the topical reports.

  11. Short cracks in piping and piping welds. Seventh program report, March 1993-December 1994. Volume 4, Number 1

    International Nuclear Information System (INIS)

    Wilkowski, G.M.; Ghadiali, N.; Rudland, D.; Krishnaswamy, P.; Rahman, S.; Scott, P.

    1995-04-01

    This is the seventh progress report of the U.S. Nuclear Regulatory Commission's research program entitled open-quotes Short Cracks in Piping and Piping Weldsclose quotes. The program objective is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break (LBB) analyses and in-service flaw evaluations. All work in the eight technical tasks have been completed. Ten topical reports are scheduled to be published. Progress only during the reporting period, March 1993 - December 1994, not covered in the topical reports is presented in this report. Details about the following efforts are covered in this report: (1) Improvements to the two computer programs NRCPIPE and NRCPIPES to assess the failure behavior of circumferential through-wall and surface-cracked pipe, respectively; (2) Pipe material property database PIFRAC; (3) Circumferentially cracked pipe database CIRCUMCK.WKI; (4) An assessment of the proposed ASME Section III design stress rule changes on pipe flaw tolerance; and (5) A pipe fracture experiment on a section of pipe removed from service degraded by microbiologically induced corrosion (MIC) which contained a girth weld crack. Progress in the other tasks is not repeated here as it has been covered in great detail in the topical reports

  12. Niobium 1 percent zirconium/potassium and titanium/potassium life-test heat pipe design and testing

    Science.gov (United States)

    Sena, J. Tom; Merrigan, Michael A.

    Experimental lifetime performance studies currently in progress use Niobium 1 percent Zirconium (Nb-1Zr) and Titanium (Ti) heat pipes with potassium (K) as the working fluid. A heat pipe life test matrix was developed for testing the heat pipes. Because the corrosion rates in alkali metal heat pipes are affected by temperature and working fluid evaporation flux, the variable parameters of the experimental matrix are established as steady operating temperature and input heat flux density. Total impurity inventory is a factor in corrosion rate so impurity levels are being evaluated in the heat pipe materials before and after testing. Eight Nb-1Zr/K heat pipes were designed, fabricated, and tested. Two of the heat pipes have completed testing whereas the other six are currently in test. These are gravity assist heat pipes operating in a reflux mode. The heat pipes are tested by sets, one set of two and two sets of three heat pipes. Three Ti/K heat pipes are also in life test. These heat pipes are tested as a set in a horizontal position in a capillary pumped annular flow mode. Each of the heat pipes is encapsulated in a quartz vacuum container with a water calorimeter over the vacuum container for power throughput measurements. Thermocouples are attached to the heat pipes for measuring temperature. Heat input to the heat pipes is via an RF coil. The heat pipes are operating at between 800 and 900 K, with heat input fluxes of 13.8 to 30 W/sq cm. Of the Nb-1Zr/K heat pipes, two of the heat pipes have been in operation for 14,000 hours, three over 10,000 hours, and three over 7,000 hours. The Ti/K heat pipes have been in operation for 1,266 hours.

  13. Pipe-to-pipe impact program

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Bampton, M.C.C.; Friley, J.R.; Simonen, F.A.

    1984-06-01

    This report documents the tests and analyses performed as part of the Pipe-to-Pipe Impact (PTPI) Program at the Pacific Northwest Laboratory. This work was performed to assist the NRC in making licensing decisions regarding pipe-to-pipe impact events following postulated breaks in high energy fluid system piping. The report scope encompasses work conducted from the program's start through the completion of the initial hot oil tests. The test equipment, procedures, and results are described, as are analytic studies of failure potential and data correlation. Because the PTPI Program is only partially completed, the total significance of the current test results cannot yet be accurately assessed. Therefore, although trends in the data are discussed, final conclusions and recommendations will be possible only after the completion of the program, which is scheduled to end in FY 1984

  14. Thinned pipe management program of Korean NPPs

    International Nuclear Information System (INIS)

    Lee, S.H.; Kim, T.R.; Jeon, S.C.; Hwang, K.M.

    2003-01-01

    Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle systems in Nuclear Power Plants (NPP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain stress and consequently results in leakage or rupture. In order to minimize the possibility of excessive wall thinning, Thinned Pipe Management Program (TPMP) has been set up and being implemented to all Korean NPPs. Important elements of the TPMP include the prediction of the FAC rate for each component based on model analysis, prioritization of pipe components for inspection, thickness measurement, calculation of wear and wear rate for each component. Additionally, decision making associated with replacement or continuous service for thinned pipe components and establishment of long-term strategic management plan based on diagnosis of plant condition regarding overall wall thinning also are essential part of the TPMP. From pre-service inspection data, it has been found that initial thickness is varies, which influences wear and wear rate calculations. (author)

  15. Metallurgical investigation of cracking of the isolation valve downstream piping of regenerative heat exchanger at beaver valley unit 1 station

    International Nuclear Information System (INIS)

    Rao, G.V.

    1998-01-01

    A metallurgical investigation was conducted to establish the mechanism and cause of cracking in the regenerative heat exchanger piping at Beaver Valley Unit 1 PWR station in the USA. The investigation, which was centered on an eight inch long pipe section containing the cracking included surface examinations, metallographic and fractographic examinations, and chemistry evaluations. The results of the examinations showed that there were two types of pipe degradation mechanisms that affected the type 304 stainless schedule 40 piping. These consisted of localized corrosive attack on the OD surface due to the presence of chlorides, sulphates and phosphates, and transgranular stress corrosion cracking in the pipe wall due to the presence of chloride contaminants. The overall results of the investigation showed that the introduction of contaminants from external sources other than pipe insulation was the cause of heat exchanger pipe cracking. (author)

  16. Solar heating pipe

    Energy Technology Data Exchange (ETDEWEB)

    Hinson-Rider, G.

    1977-10-04

    A fluid carrying pipe is described having an integral transparent portion formed into a longitudinally extending cylindrical lens that focuses solar heat rays to a focal axis within the volume of the pipe. The pipe on the side opposite the lens has a heat ray absorbent coating for absorbing heat from light rays that pass through the focal axis.

  17. Drilling and well technology

    Energy Technology Data Exchange (ETDEWEB)

    Milheim, K. [Mining University Leoben Institute for Drilling Technology, (Austria)

    1996-12-31

    Over a billion dollars a year is lost by exploration and production companies drilling wells because of the lack of learn curve management (LMC) practices. This paper presents the importance of the LMC concept, what it is, why LMC has not yet been recognized as a major initiative for improving drilling cost performance. The paper discusses the different types of planning, problems with implementation of plans, the use and misuse of drilling results and data bases, and the lack of post analysis practices. The major point of the paper is to show the massive savings that can be achieved by valuing LMC, learning LMC and successfully implementing LMC. . 2 refs., 5 figs.

  18. NPPs Secondary Circuit Piping Wall-Thinning Management in China

    International Nuclear Information System (INIS)

    Zhong Zhimin; Li Jinsong; Zheng Hui

    2012-01-01

    Since 1980s, secondary circuit piping wall-thinning incidents happened in nuclear power plants (NPPs) worldwide. Particularly Surry 2 and Mihama 3 accidents resulted from flow-accelerated corrosion (FAC), unplanned outage, huge fatalities and economic loss pushed whole industry to pay more attention on the wall-thinning problem.

  19. A compilation of experiences of corrosion in Nordic nuclear power plants

    International Nuclear Information System (INIS)

    Norring, K.; Rosborg, B.

    1985-01-01

    14 reactors in commercial operation in the Nordic countries exhibit a great variety of corrosion induced damages. The largest number of such damages have affected turbine plants and seawater cooling systems. More severe cases of corrosion which have been experienced are intergranular stress corrosion cracking of steam generator tubing, stainless steel piping, and high strenght bolts and screws, together with erosion corrosion of structural steel in turbine plants. In all units in operation some form of corrosion damage has occurred. In a worldwide perspective the corrosion problems in the Nordic nuclear power plants have been of manageable extent

  20. Drill pipes and casings utilizing multi-conduit tubulars

    Energy Technology Data Exchange (ETDEWEB)

    Curlett, H.B.

    1989-01-24

    A seal adapted for use with a multi-conduit well tubular, or the like, is described which consists of: a plate with fluid passages, each passage corresponding to an opening of a conduit of the multiconduit tubular, and a groove on the plate around each passage; and elastomer means partially embeddable into each groove for sealing each conduit of a tubular to a corresponding conduit of another similar tubular.

  1. East Carnduff Unit: corrosion problems

    Energy Technology Data Exchange (ETDEWEB)

    Banks, C D

    1966-07-01

    Waterflooding of the East Carnduff Unit began in late 1962. The first injection line leak was discovered April 29, 1965. The first 6 leaks in the East Carnduff Unit occurred within a period of less than one month--a very startling and serious warning of pending problems. Analysis of the pipe removed showed a deep pit covered by a severe scale in the piping fitting. Several remedial actions were tried in order to develop the present inhibition program. First, the lines were cleaned as well as possible utilizing rubber pig spheres with normal injection pressure. This proved very effective and 2 passes wiped out most of the scale in the lines. Only one line required acid. After the lines had been cleaned, a water treating rate of an organic amine corrosion inhibitor, 10 ppm of the scale inhibitor, and bactericide at the rate of 40 ppm slugs 2 days per month was initiated. The above treating program is in use at the present time and is maintaining a very low leak frequency. This experience has demonstrated 2 important points in waterflood operations: (1) a bare piping system in warm brine service requires constant attention to insure that it is being kept clean; and (2) reliance cannot be placed on any one method of checking corrosion rates.

  2. Humvee Armor Plate Drilling

    National Research Council Canada - National Science Library

    2004-01-01

    When drilling holes in hard steel plate used in up-armor kits for Humvee light trucks, the Anniston Army Depot, Anniston, Alabama, requested the assistance of the National Center for Defense Manufacturing and Machining (NCDMM...

  3. Cathodic corrosion protection in jacket tube steel pipes. Practical experience after five years of operation, a summary; Kathodischer Korrosionsschutz von Stahlrohrleitungen in Mantelrohren. Praxishinweise nach 5 Jahren - eine Zusammenfassung

    Energy Technology Data Exchange (ETDEWEB)

    Lemkemeyer, Marc [RWE Westfalen-Weser-Ems Netz-service GmbH, Dortmund (Germany)

    2011-07-01

    In november 2006, the completely revised AfK recommendation No. 1 came into force. It was the first of its kind to contain concrete calculation methods for calculating the effects of cathodic corrosion protection in jacket tubes. In the five years that followed, a large number of jacket tubes was investigated by this method. It was found that some input parameters that are only estimated still require further specification. Further, some further calculation algorithms have been defined. Some of the specifications are described in more detail in this article.

  4. Investigation on Releasing of a Stuck Drill String by Means of a Mechanical Jar

    Directory of Open Access Journals (Sweden)

    Moisyshyn V.

    2017-09-01

    Full Text Available Purpose. In this article the most important part is dedicated to the research of elimination of accident that is caused by drill string sticking during the process. That is why it is necessary to develop a mathematical model of the mechanic system: travelling system + drill string + mechanical jar + rock, to develop a computer model for numerical calculation of dynamic characteristics of firing gear. The aim is to use the results of the research and to work out recommendations for expediency of jar application. Methods. For description of the drill string we are using synthesis of the wave theory and theory of the local distortions. For mathematical modeling of firing device we are offering the use of the combined method that combines static solutions of the theory of elasticity for contact zone of drill string and method of a plain wave of Saint-Venant. We solved systems of differential equations using the methods of mathematical physics. An algorithm of the numerical decision which mounted in the computing environment were used at simulation of the longitudinal impact to the stuck drill pipe. In this article we designed a wave chart of the equation system of the drill pipe and conducted step-by-step calculation of a collision momentum. We also designed a computer program for numerical modeling of the drill pipe mechanism with firing gear. We also designed a method of calculation of main dynamic characteristics of firing device that will help analyze and prove the performance of the mechanical jar. A wave diagram was built that shows the impact forces and speeds on the boundary surfaces of the sections of the drill string. There were calculated main dynamic characteristic of mechanical the jar. Originality. Authors also developed a dynamic mathematical model that combined elastic vibrations of continual system of loose part drill pipe, impact mechanisms and discrete movements of a given drill pipe. The process of a mechanical jar

  5. Drilling rig mast

    Energy Technology Data Exchange (ETDEWEB)

    Bulgakov, E.S.; Barashkov, V.A.; Lebedev, A.I.; Panin, N.M.; Sirotkin, N.V.

    1981-01-07

    A drilling rig mast is proposed that contains a portal with a carrier shaft hinged to it and struts with stays. In order to decrease the time expended in the assembly and dessembly of the drilling rig, the portal is constructed from mobile and immobile parts that are connected together by a ball pivot; the immobile section of the portal has a T-shaped recess for directing the mobile section.

  6. Advanced Seismic While Drilling System

    Energy Technology Data Exchange (ETDEWEB)

    Robert Radtke; John Fontenot; David Glowka; Robert Stokes; Jeffery Sutherland; Ron Evans; Jim Musser

    2008-06-30

    . An APS Turbine Alternator powered the SeismicPULSER{trademark} to produce two Hz frequency peak signals repeated every 20 seconds. Since the ION Geophysical, Inc. (ION) seismic survey surface recording system was designed to detect a minimum downhole signal of three Hz, successful performance was confirmed with a 5.3 Hz recording with the pumps running. The two Hz signal generated by the sparker was modulated with the 3.3 Hz signal produced by the mud pumps to create an intense 5.3 Hz peak frequency signal. The low frequency sparker source is ultimately capable of generating selectable peak frequencies of 1 to 40 Hz with high-frequency spectra content to 10 kHz. The lower frequencies and, perhaps, low-frequency sweeps, are needed to achieve sufficient range and resolution for realtime imaging in deep (15,000 ft+), high-temperature (150 C) wells for (a) geosteering, (b) accurate seismic hole depth, (c) accurate pore pressure determinations ahead of the bit, (d) near wellbore diagnostics with a downhole receiver and wired drill pipe, and (e) reservoir model verification. Furthermore, the pressure of the sparker bubble will disintegrate rock resulting in an increased overall rates of penetration. Other applications for the SeismicPULSER{trademark} technology are to deploy a low-frequency source for greater range on a wireline for Reverse Vertical Seismic Profiling (RVSP) and Cross-Well Tomography. Commercialization of the technology is being undertaken by first contacting stakeholders to define the value proposition for rig site services utilizing SeismicPULSER{trademark} technologies. Stakeholders include national oil companies, independent oil companies, independents, service companies, and commercial investors. Service companies will introduce a new Drill Bit SWD service for deep HTHP wells. Collaboration will be encouraged between stakeholders in the form of joint industry projects to develop prototype tools and initial field trials. No barriers have been identified

  7. Well drilling by rotary percussive drill above ground

    International Nuclear Information System (INIS)

    Sabatier, G.

    1987-01-01

    Originally, the Well Drilling Section of Cogema used only the diamond core drilling technique. The appearance of independent rotation for compressed air rock drills has led to the use and to the development of this drilling system, as a drill core is not indispensable, when the material of the search is radioactive. During the last few years, hydraulic drills have replaced the compressed air drills and have resulted in a very marked improvement: - of the penetration rates; - of the depth achieved. The Well Drilling Section of Cogema has to drill about 400 km per year with rock drills above ground and holds also the record for depth achieved with this technique, i.e. 400 m in granite. In France, the costs of these types of drilling are for the same depth of the order of one-quarter of the core drilling and half of the drilling with a down-the-hole drill. Cogema has greatly developed the types of well logging which now permits the extension of this type of drilling to the search for other materials than uranium [fr

  8. Horizontal drilling under Lake Erie

    Energy Technology Data Exchange (ETDEWEB)

    Meller, R.

    2001-07-01

    Drilling oil wells under Lake Erie calls for horizontal drilling wells to be drilled from shore out into the pay-zone under the lake. The nature and characteristics of horizontal wells as compared to vertical wells are explored. Considerations that have to be taken into account in drilling horizontal wells are explained (the degree of curvature, drilling fluid quality, geosteering in the pay-zone, steering instrumentation, measurements while drilling (MWD), logging while drilling (LWD)). The concept and reasons for extended reach wells are outlined, along with characteristic features of multilateral wells.

  9. Modeling pellet impact drilling process

    Science.gov (United States)

    Kovalyov, A. V.; Ryabchikov, S. Ya; Isaev, Ye D.; Ulyanova, O. S.

    2016-03-01

    The paper describes pellet impact drilling which could be used to increase the drilling speed and the rate of penetration when drilling hard rocks. Pellet impact drilling implies rock destruction by metal pellets with high kinetic energy in the immediate vicinity of the earth formation encountered. The pellets are circulated in the bottom hole by a high velocity fluid jet, which is the principle component of the ejector pellet impact drill bit. The experiments conducted has allowed modeling the process of pellet impact drilling, which creates the scientific and methodological basis for engineering design of drilling operations under different geo-technical conditions.

  10. Methodology for Life Testing of Refractory Metal / Sodium Heat Pipes

    International Nuclear Information System (INIS)

    Martin, James J.; Reid, Robert S.

    2006-01-01

    This work establishes an approach to generate carefully controlled data to find heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identified, based on American Society for Testing and Materials (ASTM) specifications, to investigate long-term corrosion rates. The refractory metal selected for demonstration purposes is a molybdenum-44.5% rhenium alloy formed by powder metallurgy. The heat pipes each have an annular crescent wick formed by hot isostatic pressing of molybdenum-rhenium wire mesh. The heat pipes are filled by vacuum distillation with purity sampling of the completed assembly. Round-the-clock heat pipe tests with 6-month destructive and non-destructive inspection intervals are conducted to identify the onset and level of corrosion. Non-contact techniques are employed to provide power to the evaporator (radio frequency induction heating at 1 to 5 kW per heat pipe) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range extends from 1123 to 1323 K. Accomplishments before project cancellation included successful development of the heat pipe wick fabrication technique, establishment of all engineering designs, baseline operational test requirements, and procurement/assembly of supporting test hardware systems. (authors)

  11. Failure mode and fracture behavior evaluation of pipes with local wall thinning subjected to bending load

    International Nuclear Information System (INIS)

    Ahn, Seok Hwan; Nam, Ki Woo; Kim, Seon Jin; Kim, Jin Hwan; Kim, Hyun Soo; Do, Jae Yoon

    2003-01-01

    Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe Erosion-Corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiating/growth after local buckling. Also, the strength and the allowable limit of piping system with local wall thinning were evaluated

  12. Reliability assessment of underground pipelines under the combined effect of active corrosion and residual stress

    International Nuclear Information System (INIS)

    Amirat, A.; Mohamed-Chateauneuf, A.; Chaoui, K.

    2006-01-01

    Lifetime management of underground pipelines is mandatory for safe hydrocarbon transmission and distribution systems. Reliability analysis is recognized as a powerful decision-making tool for risk-based design and maintenance. Both the residual stresses generated during the manufacturing process and in-service corrosion reduce the ability to resist internal and external loading. In this study, the residual stress distribution in large diameter pipes has been characterized experimentally in order to be coupled with the corrosion model. During the pipe lifetime, residual stress relaxation occurs due to the loss of pipe thickness as material layers are consumed by corrosion. The reliability-based assessment of residual stress effects is applied to underground pipelines under a roadway, with and without active corrosion. It has been found that the residual stress greatly increases the failure probability, especially in the early stage of the pipe lifetime

  13. Evaluation of seawater corrosion of SSCs

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-15

    In the unit 1 to unit 4 of the Fukushima Daiichi Nuclear Power Plant, seawater was injected in reactor pressure vessels and spent fuel pools in order to cool nuclear fuel after the disaster of the 2011 off the Pacific coast of Tohoku Earthquake and Tsunami. In fiscal 2012, overall plan of this project has been developed in consideration of corrosion events that might be assumed reactor pressure vessels, spent fuel pools and primary containment vessels of Fukushima Daiichi Nuclear Power Station that was designated to be as the 'Specified Nuclear Power Facilities'. In this project, crevice corrosion susceptibility of stainless steel, galvanic corrosion of aluminum alloy, and uniform corrosion of carbon steel piping will be evaluated. (author)

  14. Laser cladding technology to small diameter pipes

    International Nuclear Information System (INIS)

    Fujimagari, H.; Hagiwara, M.; Kojima, T.

    2000-01-01

    A laser cladding method which produces a highly corrosion-resistant material coating layers (cladding) on the austenitic stainless steel (type 304 SS) pipe inner surface was developed to prevent SCC (stress corrosion cracking) occurrence. This technology is applicable to a narrow and long distance area from operators, because of the good accessibility of the YAG (yttrium-aluminum-garnet) laser beam that can be transmitted through an optical fiber. In this method a mixed paste metallic powder and heating-resistive organic solvent are firstly placed on the inner surface of a small pipe, and then a YAG laser beam transmitted through an optical fiber irradiates to the pasted area. A mixed paste will be melted and form a cladding layer subsequently. A cladding layer shows as excellent corrosion resistance property. This laser cladding (LC) method had already applied to several domestic nuclear power plants and had obtained a good reputation. This report introduces the outline of laser cladding technology, the developed equipment for practical application in the field, and the circumstance in actual plant application. (orig.)

  15. HYDRATE CORE DRILLING TESTS

    Energy Technology Data Exchange (ETDEWEB)

    John H. Cohen; Thomas E. Williams; Ali G. Kadaster; Bill V. Liddell

    2002-11-01

    The ''Methane Hydrate Production from Alaskan Permafrost'' project is a three-year endeavor being conducted by Maurer Technology Inc. (MTI), Noble, and Anadarko Petroleum, in partnership with the U.S. DOE National Energy Technology Laboratory (NETL). The project's goal is to build on previous and ongoing R&D in the area of onshore hydrate deposition. The project team plans to design and implement a program to safely and economically drill, core and produce gas from arctic hydrates. The current work scope includes drilling and coring one well on Anadarko leases in FY 2003 during the winter drilling season. A specially built on-site core analysis laboratory will be used to determine some of the physical characteristics of the hydrates and surrounding rock. Prior to going to the field, the project team designed and conducted a controlled series of coring tests for simulating coring of hydrate formations. A variety of equipment and procedures were tested and modified to develop a practical solution for this special application. This Topical Report summarizes these coring tests. A special facility was designed and installed at MTI's Drilling Research Center (DRC) in Houston and used to conduct coring tests. Equipment and procedures were tested by cutting cores from frozen mixtures of sand and water supported by casing and designed to simulate hydrate formations. Tests were conducted with chilled drilling fluids. Tests showed that frozen core can be washed out and reduced in size by the action of the drilling fluid. Washing of the core by the drilling fluid caused a reduction in core diameter, making core recovery very difficult (if not impossible). One successful solution was to drill the last 6 inches of core dry (without fluid circulation). These tests demonstrated that it will be difficult to capture core when drilling in permafrost or hydrates without implementing certain safeguards. Among the coring tests was a simulated hydrate

  16. Effect of irrigation and stainless steel drills on dental implant bed heat generation.

    Science.gov (United States)

    Bullon, B; Bueno, E F; Herrero, M; Fernandez-Palacin, A; Rios, J V; Bullon, P; Gil, F J

    2015-02-01

    The objective of this study is assessing the influence of the use of different drill types and external irrigation on heat generation in the bone. In-vitro study to compare two different sequences for implant-bed preparation by means of two stainless steels: precipitation-hardening stainless steel (AISI 420B) (K drills), and martensitic stainless steel (AISI 440) (S drills). Besides, the drilled sequences were realized without irrigation, and with external irrigation by means of normal saline solution at room temperature. The study was realized on bovine ribs using: K without irrigation (KSI) and with irrigation (KCI) and S without irrigation (SSI) and with irrigation (SCI) with five drills for each system. Each drill was used 100 times. Bone temperature was measured with a thermocouple immediately after drilled. Average bone temperature with irrigation was for K drills 17.58±3.32 °C and for S drills 16.66±1.30 °C. Average bone temperature without irrigation was for K drills 23.58±2.94 °C and for S drills 19.41±2.27 °C. Statistically significant differences were found between K without irrigation versus S with irrigation and K with irrigation (pstainless steel AISI 420B presents better mechanical properties and corrosion resistance than AISI440.

  17. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  18. Improving recovery efficiency of water-drive channel sandstone reservoir by drilling wells laterally

    Energy Technology Data Exchange (ETDEWEB)

    Zhiguo, F.; Quinglong, D.; Pingshi, Z.; Bingyu, J.; Weigang, L. [Research Institute of Exploration and Development, Daqing (China)

    1998-12-31

    Example of drilling a horizontal well in reservoir rock of only four meter thick by using existing casing pipe of low efficiency vertical wells to induce production in the top remaining reservoir is described. The experience shows that drilling horizontal wells laterally in thin bodies of sandstone reservoirs and improve their productivity is a feasible proposition. Productivity will still be low, but it can be improved by well stimulation. 3 refs., 3 figs.

  19. Evacuation drill at CMS

    CERN Multimedia

    Niels Dupont-Sagorin and Christoph Schaefer

    2012-01-01

    Training personnel, including evacuation guides and shifters, checking procedures, improving collaboration with the CERN Fire Brigade: the first real-life evacuation drill at CMS took place on Friday 3 February from 12p.m. to 3p.m. in the two caverns located at Point 5 of the LHC.   CERN personnel during the evacuation drill at CMS. Evacuation drills are required by law and have to be organized periodically in all areas of CERN, both above and below ground. The last drill at CMS, which took place in June 2007, revealed some desiderata, most notably the need for a public address system. With this equipment in place, it is now possible to broadcast audio messages from the CMS control room to the underground areas.   The CMS Technical Coordination Team and the GLIMOS have focused particularly on preparing collaborators for emergency situations by providing training and organizing regular safety drills with the HSE Unit and the CERN Fire Brigade. This Friday, the practical traini...

  20. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  1. Miniature Heat Pipes

    Science.gov (United States)

    1997-01-01

    Small Business Innovation Research contracts from Goddard Space Flight Center to Thermacore Inc. have fostered the company work on devices tagged "heat pipes" for space application. To control the extreme temperature ranges in space, heat pipes are important to spacecraft. The problem was to maintain an 8-watt central processing unit (CPU) at less than 90 C in a notebook computer using no power, with very little space available and without using forced convection. Thermacore's answer was in the design of a powder metal wick that transfers CPU heat from a tightly confined spot to an area near available air flow. The heat pipe technology permits a notebook computer to be operated in any position without loss of performance. Miniature heat pipe technology has successfully been applied, such as in Pentium Processor notebook computers. The company expects its heat pipes to accommodate desktop computers as well. Cellular phones, camcorders, and other hand-held electronics are forsible applications for heat pipes.

  2. Corrosion in systems for storage and transportation of petroleum products and biofuels identification, monitoring and solutions

    CERN Document Server

    Groysman, Alec

    2014-01-01

    This book treats corrosion as it occurs and affects processes in real-world situations, and thus points the way to practical solutions. Topics described include the conditions in which petroleum products are corrosive to metals; corrosion mechanisms of petroleum products; which parts of storage tanks containing crude oils and petroleum products undergo corrosion; dependence of corrosion in tanks on type of petroleum products; aggressiveness of petroleum products to polymeric material; how microorganisms take part in corrosion of tanks and pipes containing petroleum products; which corrosion monitoring methods are used in systems for storage and transportation of petroleum products; what corrosion control measures should be chosen; how to choose coatings for inner and outer surfaces of tanks containing petroleum products; and how different additives (oxygenates, aromatic solvents) to petroleum products and biofuels influence metallic and polymeric materials. The book is of interest to corrosion engineers, mat...

  3. Mechatronics Design of an Autonomous Pipe-Inspection Robot

    Directory of Open Access Journals (Sweden)

    Abdellatif Mohamed

    2018-01-01

    Full Text Available Pipelines require periodical inspection to detect corrosion, deformation and congestion with obstacles in the network. Autonomous mobile robots are good solutions for this task. Visual information from the pipe interior associated with a location stamp is needed for inspection. In this paper, the previous designs of autonomous robots are reviewed and a new robot is developed to ensure simple design and smooth motion. Images are processed online to detect irregularity in pipe and then start capturing high resolution pictures to conserve the limited memory size. The new robot moves in pipes and provides video stream of pipe interior with location stamp. The visual information can later be processed offline to extract more information of pipeline condition to make maintenance decisions.

  4. Fracture mechanics evaluation for at typical PWR primary coolant pipe

    International Nuclear Information System (INIS)

    Tanaka, T.; Shimizu, S.; Ogata, Y.

    1997-01-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel which is excellent in terms of strength, corrosion resistance, and weldability has conventionally been used. The cast duplex stainless steel contains the ferrite phase in the austenite matrix and thermal aging after long term service is known to change its material characteristics. It is considered appropriate to apply the methodology of elastic plastic fracture mechanics for an evaluation of the integrity of the primary coolant piping after thermal aging. Therefore we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secured, even when such through wall crack length is assumed to equal the fatigue crack growth length for a service period of up to 60 years

  5. Fracture mechanics evaluation for at typical PWR primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T. [Kansai Electric Power Company, Osaka (Japan); Shimizu, S.; Ogata, Y. [Mitsubishi Heavy Industries, Ltd., Kobe (Japan)

    1997-04-01

    For the primary coolant piping of PWRs in Japan, cast duplex stainless steel which is excellent in terms of strength, corrosion resistance, and weldability has conventionally been used. The cast duplex stainless steel contains the ferrite phase in the austenite matrix and thermal aging after long term service is known to change its material characteristics. It is considered appropriate to apply the methodology of elastic plastic fracture mechanics for an evaluation of the integrity of the primary coolant piping after thermal aging. Therefore we evaluated the integrity of the primary coolant piping for an initial PWR plant in Japan by means of elastic plastic fracture mechanics. The evaluation results show that the crack will not grow into an unstable fracture and the integrity of the piping will be secured, even when such through wall crack length is assumed to equal the fatigue crack growth length for a service period of up to 60 years.

  6. Mars Drilling Status

    Science.gov (United States)

    Mandell, Humboldt, C., Jr.

    2002-01-01

    This slide presentation reviews the current status of work to explore Mars beneath the surface of planet. One of the objective of this work is to enable further exploration of Mars by humans. One of the requirements for this is to find water on Mars. The presences of water is critical for Human Exploration and a permanent presence on Mars. If water is present beneath the surface it is the best chance of finding life on Mars. The presentation includes a timeline showing the robotic missions, those that have already been on Mars, and planned missions, an explanation of why do we want to drill on Mars, and some of the challenges, Also include are reviews of a missions that would drill 200 and 4,000 to 6,000 meters into the Martian bedrock, and a overview description of the drill. There is a view of some places where we have hopes of finding water.

  7. Corrosion inhibition

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, A O

    1965-12-29

    An acid corrosion-inhibiting composition consists essentially of a sugar, and an alkali metal salt selected from the group consisting of iodides and bromides. The weight ratio of the sugar to the alkali metal salt is between 2:1 and about 20,000:1. Also, a corrosion- inhibited phosphoric acid composition comprising at least about 20 wt% of phosphoric acid and between about 0.1 wt% and about 10 wt% of molasses, and between about 0.0005 wt% and about 1 wt% of potassium iodide. The weight ratio of molasses to iodide is greater than about 2:1. (11 claims)

  8. Mechanical assessment of local thinned pipings

    International Nuclear Information System (INIS)

    Meister, E.

    2007-01-01

    Local wall thinning is likely to be found in some piping systems of nuclear power plant under, for example, Flow Accelerated Corrosion in raw water systems or by loss of metal during the grinding of the weld seam. To assess the mechanical integrity in such situations, EDF/SEPTEN has developed calculation methods for the RSE-M (In Service Inspection Rules for the Mechanical components of PWR nuclear power islands) code. This paper focuses on the methodology used for internal pressure resistance evaluation based on limit load calculations. Beyond the Nuclear Safety classification and requirements given by the RSE-M code, this problem is general for Power Piping and the associated in service rules. (author) [fr

  9. Pipe line systems in nuclear power plant

    International Nuclear Information System (INIS)

    Sasada, Yasuhiro; Tanno, Kazuo; Shibato, Eizo.

    1979-01-01

    Purpose: To prevent stress corrosion cracks, in particular, for branched pipeways by conducting water quality control in the branched pipeways as well as in the main pipeways, and reducing the thermal stress in the branched pipeways. Constitution: A water quality monitoring device is provided to a drain pipe and a failed element detection pipe to monitor the quality of stagnated water continuously or periodically. If the impurity concentration or oxygen concentration exceeds a specified value in the stagnated water, a drain valve or a check valve is opened by a signal from the water quality monitoring device to replace the stagnated water with recycling water in the main pipeway. The temperature for the branched loop pipeway and the main pipeway are collectively kept to a same temperature to thereby reduce the thermal stress in the branched pipeway. (Kawakami, Y.)

  10. Corrosion Prevention and Control Planning Guidebook Spiral 3

    Science.gov (United States)

    2007-09-01

    applications. Corrosion resistant 19-9DL and 431 steels should not be used for any applications. Series 400 martensitic grade cor- rosion resistant steels ...contact ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, Phone (610)832-9585, Fax (610)832-9555. ASTM A380, Stainless Steel Parts...drilling of holes in martensitic steels after hardening to strength lev- els of 180,000 psi and above should be avoided. When such drilling is

  11. Introduction to Heat Pipes

    Science.gov (United States)

    Ku, Jentung

    2015-01-01

    This is the presentation file for the short course Introduction to Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. NCTS 21070-15. Course Description: This course will present operating principles of the heat pipe with emphases on the underlying physical processes and requirements of pressure and energy balance. Performance characterizations and design considerations of the heat pipe will be highlighted. Guidelines for thermal engineers in the selection of heat pipes as part of the spacecraft thermal control system, testing methodology, and analytical modeling will also be discussed.

  12. Riser pipe elevator

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, W.; Jimenez, A.F.

    1987-09-08

    This patent describes a method for storing and retrieving a riser pipe, comprising the steps of: providing an upright annular magazine comprised of an inside annular wall and an outside annular wall, the magazine having an open top; storing the riser pipe in a substantially vertically oriented position within the annular magazine; and moving the riser pipe upwardly through the open top of the annular magazine at an angle to the vertical along at least a portion of the length of the riser pipe.

  13. Piping engineering and operation

    International Nuclear Information System (INIS)

    1993-01-01

    The conference 'Piping Engineering and Operation' was organized by the Institution of Mechanical Engineers in November/December 1993 to follow on from similar successful events of 1985 and 1989, which were attended by representatives from all sectors of the piping industry. Development of engineering and operation of piping systems in all aspects, including non-metallic materials, are highlighted. The range of issues covered represents a balance between current practices and implementation of future international standards. Twenty papers are printed. Two, which are concerned with pressurized pipes or steam lines in the nuclear industry, are indexed separately. (Author)

  14. Piping equipment; Materiel petrole

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-07-01

    This 'blue bible' of the perfect piping-man appeals to end-users of industrial facilities of the petroleum and chemical industries (purchase services, standardization, new works, maintenance) but also to pipe-makers and hollow-ware makers. It describes the characteristics of materials (carbon steels, stainless steels, alloyed steels, special alloys) and the dimensions of pipe elements: pipes, welding fittings, flanges, sealing products, forged steel fittings, forged steel valves, cast steel valves, ASTM standards, industrial valves. (J.S.)

  15. Ultrasonically assisted drilling of rocks

    Science.gov (United States)

    Mikhailova, N. V.; Onawumi, P. Y.; Roy, A.; Silberschmidt, V. V.

    2018-05-01

    Conventional drilling of rocks can generate significant damage in the drilled material; a material layer is often split off a back surface of a sample during drilling, negatively affecting its strength. To improve finish quality, ultrasonically assisted drilling (UAD) was employed in two rocks - sandstone and marble. Damage areas in both materials were reduced in UAD when compared to conventional drilling. Reductions in a thrust force and a torque reduction were observed only for UAD in marble; ultrasonic assistance in sandstone drilling did not result in improvements in this regard.

  16. An appraisal of procedures used to give the criterion for instability of a through-wall circumferential crack in a stainless steel piping system

    International Nuclear Information System (INIS)

    Smith, E.

    1989-01-01

    Against the background of the problem of intergranular stress corrosion cracking of 304 stainless steel in Boiling Water Reactor piping systems, this paper presents a critical appraisal of procedures that are currently used to give the criterion for instability of a through-wall circumferential crack in a stainless steel piping system. Particular attention is focussed on a simple procedure developed by Cotter, Chang and Zahoor, which has been applied to specific piping systems, the objective being to underpin its viability. The considerations are applicable to not only Boiling Water Reactor piping systems, but to other piping systems where pipe failure due to circumferential cracking is a potential problem. (author)

  17. Influence of the motion of drill-pipestring and drilling mud on the pressure in the well

    Energy Technology Data Exchange (ETDEWEB)

    Lucki, Z

    1965-10-01

    While running drill stem into a well, the pressure in the borehole is not constant. Its variation depends on the piston-cylinder action of the pipe and the borehole. It has been shown (by mathematical analyses) that the magnitude of hydrodynamic pressure does not depend on whether or not the drill stem column has a check valve. Equations are deduced to calculate the hydrodynamic pressure in the borehole from the studies of displacement of a cylindrical body in a plastic dispersal system. The factors which most influence the hydrodynamic pressure are the properties of the drilling mud. Since variations in the hydrostatic pressure are governed by the hydrodynamic pressure, in order to avoid any difficulty in the borehole, the operation has to be carried out in such a way that the pressure varies between 2 limits; the lower one being defined by the formation pressure, and the upper one by the fracturing pressure.

  18. Rotary core drills

    Energy Technology Data Exchange (ETDEWEB)

    1967-11-30

    The design of a rotary core drill is described. Primary consideration is given to the following component parts of the drill: the inner and outer tube, the core bit, an adapter, and the core lifter. The adapter has the form of a downward-converging sleeve and is mounted to the lower end of the inner tube. The lifter, extending from the adapter, is split along each side so that it can be held open to permit movement of a core. It is possible to grip a core by allowing the lifter to assume a closed position.

  19. Report of the US Nuclear Regulatory Commission Piping Review Committee. Volume 5. Summary - Piping Review Committee conclusions and recommendations

    International Nuclear Information System (INIS)

    1985-04-01

    This document summarizes a comprehensive review of NRC requirements for Nuclear Piping by the US NRC Piping Review Committee. Four topical areas, addressed in greater detail in Volumes 1 through 4 of this report, are included: (1) Stress Corrosion Cracking in Piping of Boiling Water Reactor Plants; (2) Evaluation of Seismic Design; (3) Evaluation of Potential for Pipe Breaks; and (4) Evaluation of Other Dynamic Loads and Load Combinations. This volume summarizes the major issues, reviews the interfaces, and presents the Committee's conclusions and recommendations for updating NRC requirements on these issues. This report also suggests research or other work that may be required to respond to issues not amenable to resolution at this time

  20. Drilling comparison in "warm ice" and drill design comparison

    DEFF Research Database (Denmark)

    Augustin, L.; Motoyama, H.; Wilhelms, F.

    2007-01-01

    For the deep ice-core drilling community, the 2005/06 Antarctic season was an exciting and fruitful one. In three different Antarctic locations, Dome Fuji, EPICA DML and Vostok, deep drillings approached bedrock (the ice-water interface in the case of Vostok), emulating what had previously been...... achieved at NorthGRIP, Greenland, (summer 2003 and 2004) and at EPICA Dome C2, Antarctica (season 2004/05). For the first time in ice-core drilling history, three different types of drill (KEMS, JARE and EPICA) simultaneously reached the depth of 'warm ice' under high pressure. After excellent progress...... at each site, the drilling rate dropped and the drilling teams had to deal with refrozen ice on cutters and drill heads. Drills have different limits and perform differently. In this comparative study, we examine depth, pressure, temperature, pump flow and cutting speed. Finally, we compare a few...

  1. Technology development by the U.S. industry to resolve erosion-corrosion

    International Nuclear Information System (INIS)

    Chexal, B.; Dietrich, N.; Horowitz, J.; Layman, W.; Randall, G.; Shevde, V.

    1990-01-01

    Erosion-corrosion is a flow-accelerated corrosion process that leads to wall thinning (metal loss) of steel piping exposed to flowing water or wet steam. The rate of metal loss depends on a complex interplay of several parameters. These parameters include water chemistry, material composition, and hydrodynamics. Erosion-corrosion of plant piping can lead to costly outages and repairs, and can raise concerns about plant reliability and safety. Pipe wall degradation rates as high as 1.5 mm/year have occurred, resulting in pipe ruptures at both fossil and nuclear plants. The Nuclear Management and Resource Council (NUMARC) and EPRI have developed inspection planning methods and tools to help utilities identify areas of piping that might undergo erosion-corrosion. These tools provide utilities with the ability to predict wall thinning and to assess various remedial options. This allows utilities to plan and perform inspections, and to correct problems found during inspection. The U.S. electric power industry has developed the knowledge and the tools needed to protect against erosion-corrosion, and utilities have implemented erosion-corrosion monitoring programs. This paper describes EPRI's technical developments that support the utilities in determining where to inspect for erosion-corrosion. 15 refs, 7 figs

  2. 219-S CORROSION STUDY

    International Nuclear Information System (INIS)

    DIVINE, J.R.; PARSONS, G.L.

    2008-01-01

    A minor leak was detected in a drain line for Hood 2B located in the 222-S Laboratory. The line transfers radioactive waste, spent analytical standards, and chemicals used in various analytical procedures. Details are in the report provided by David Comstock, 2B NDE June 2008, work package LAB-WO-07-2012. Including the noted leak, the 222-S Laboratory has experienced two drain line leaks in approximately the last two years of operation. As a consequence, CH2M HILL Hanford Group, Inc. (CH2M HILL) requested the support of ChemMet, Ltd., PC (ChemMet) at the Hanford Site 222-S Laboratory. The corrosion expertise from ChemMet was required prior to preparation of a compatibility assessment for the 222-S Laboratory waste transfer system to assure the expected life of the piping system is extended as much as practicable. The system includes piping within the 222-S Laboratory and the 219-S Waste Storage and Transfer Facility and Operations Process. The ChemMet support was required for an assessment by 222-S staff to analyze what improvements to operational activities may be implemented to extend the tank/piping system life. This assessment will include a summary of the various material types, age, and locations throughout the facility. The assessment will also include a discussion of materials that are safe for drain line disposal on a regular basis, materials that are safe for disposal on a case-by-case basis including specific additional requirements such as flushing, neutralization to a specific pH, and materials prohibited from disposal. The assessment shall include adequate information for 222-S Laboratory personnel to make informed decisions in the future disposal of specific material types by discussing types of compatibility of system materials and potential wastes. The assessment is expected to contain some listing of acceptable waste materials but is not anticipated to be a complete or comprehensive list. Finally the assessment will encompass a brief discussion of

  3. Bio-corrosion of water pipeline by sulphate-reducing bacteria in a ...

    African Journals Online (AJOL)

    This study investigates the presence of SRB in water, in a water pipeline and in the soil near the pipeline at a mining operation, under conditions that would be expected to be stable toward corrosion. Samples of water in pipes showed a high frequency of SRB. Cast iron coupons placed in pipes gave positive results for SRB ...

  4. AC-Induced Bias Potential Effect on Corrosion of Steels

    Science.gov (United States)

    2009-02-05

    induction, variable conduction Experimental Setup Super- martensitic stainless steel composition Analysis: C Mn Si Cr Ni Mo Cu N Typical 13 Cr ɘ.01 0.6... stainless steel used in pipelines. •Low carbon (ɘ.01): allows the formation of a “soft” martensite that is more resistant than standard martensitic ...Proposed AC Corrosion Models  AC Simulated Corrosion testing  Stainless steel pipe and coating  Cathodic protection  Experimental Setup  Preliminary

  5. Surface Modification of AISI 440B Stainless Steel and its Influence on Surgical Drill Bits Performance

    Directory of Open Access Journals (Sweden)

    Łępicka M.

    2016-09-01

    Full Text Available The development of modern invasive surgery is highly dependent on the performance of surgical instruments, understood as long-term efficiency arising from high resistance to wear and corrosion. In order to maintain sufficient reliability, surgical cutting instruments are often made of martensitic stainless steels. Nevertheless, the use of ferrous alloys in medical applications is still a concern due to their questionable corrosion and wear resistance. To extend their biocompatibility, improve stability in variable environmental conditions, improve ease of handling, and maximize their performance, diffusion layers and coatings are applied to the surface. The aim of this work was to evaluate the effect of TiN and diamond-like carbon (DLC surface modification on the performance of surgical drill bits, that is, wear and corrosion resistance, measured in model and field tests. Based on the findings presented, DLC layers can be recommended as anti-wear and anti-corrosion coatings for surgical drill bits.

  6. POSSIBILITIES OF THE USE OF GRP PIPING IN THE CONSTRUCTION AND RECONSTRUCTION OF ENGINEERING NETWORKS

    Directory of Open Access Journals (Sweden)

    ikitina Irina Nikolaevna

    2015-12-01

    Full Text Available Today in modern construction new technologies and materials are used for the manufacture of pipelines for water supply and sanitation. They are supposed to operate for at least 50 years. Unlike plastic pipes, fiberglass ones may be made of larger sizes — up to 3700 mm in diameter. They are produced using the technology of optical fiber winding, which is carried out according to modern international standards of quality. The basic raw materials — fiberglass and resin — are produced in Russia, but their production is limited, so they are purchased abroad, which increases the cost of manufacture of this type of piping. However, due to the necessity of laying pipelines of large diameter, which cannot be made with plastic pipes, the manufacture of GRP pipes will increase. The experience of laying and constructing this type of pipelines, for example, in the areas of hot water supply allows concluding that they are able to withstand the temperatures of up to 150 °C, while their weight is four times less than the weight of steel pipes (they are easily installed with the help of small lifting equipment and by a team of six people. It should be noted that the use of fiberglass pipes helps to reduce the costs of system operation, because this type of piping is not subject to corrosion and encrustation of the inner surface, since it has a low level of roughness, which, for example, is 0.013 for a steel pipe, and 0.01 for fiberglass pipe. Thus, it is not necessary to put protective corrosion-resistant coatings and to provide an expensive protection against electrochemical corrosion. Piping made of fiberglass pipes can be designed as underground, above-ground with stacking or raised on poles. It is possible to combine these options.

  7. Corrosion problems and its prevention in nuclear industries

    International Nuclear Information System (INIS)

    Sakae, Yukio; Susukida, Hiroshi; Kowaka, Masamichi; Fujikawa, Hisao.

    1979-01-01

    29 nuclear power plants with 2.56 million kW output are expected to be in operation by 1985 in Japan. The main problems of corrosion in the nuclear reactors in operation at present and promising for the future are as follows: corrosion, denting and stress corrosion cracking in the steam generator tubes for PWRs, stress corrosion cracking in SUS pipings for BWRs, sodium corrosion and mass transfer in FBRs, high temperature gas corrosion in HTGRs, and interaction between coolant, blanket material and structural material in nuclear fusion reactors. In LWRs, the countermeasures based on the experiences in actual plants and the results of simulation tests have attained the good results. Various monitoring systems and the techniques for in-service inspection and preservice inspection have accomplished astonishing progress. These contributed largely to establish the reliability of nuclear power plants. The cases of troubles in primary and secondary systems, the experiences of the corrosion of steam generator tubes and the countermeasures, and the denting troubles occurred in USA and the trend of countermeasures in PWRs, the cases of stress corrosion cracking in SUS 304 and 316 pipings for BWRs, and the problems of various future reactors are described. Unexpected troubles often occur in practical plants of large capacity, therefore the method of predicting tests must be established, and the monitoring of safety must be thorough. (Kako, I.)

  8. Corrosion inhibitors

    International Nuclear Information System (INIS)

    El Ashry, El Sayed H.; El Nemr, Ahmed; Esawy, Sami A.; Ragab, Safaa

    2006-01-01

    The corrosion inhibition efficiencies of some triazole, oxadiazole and thiadiazole derivatives for steel in presence of acidic medium have been studied by using AM1, PM3, MINDO/3 and MNDO semi-empirical SCF molecular orbital methods. Geometric structures, total negative charge on the molecule (TNC), highest occupied molecular energy level (E HOMO ), lowest unoccupied molecular energy level (E LUMO ), core-core repulsion (CCR), dipole moment (μ) and linear solvation energy terms, molecular volume (V i ) and dipolar-polarization (π *), were correlated to corrosion inhibition efficiency. Four equations were proposed to calculate corrosion inhibition efficiency. The agreement with the experimental data was found to be satisfactory; the standard deviations between the calculated and experimental results ranged between ±0.03 and ±4.18. The inhibition efficiency was closely related to orbital energies (E HOMO and E LUMO ) and μ. The correlation between quantum parameters and experimental inhibition efficiency has been validated by single point calculations for the semi-empirical AM1 structures using B3LYP/6-31G** as a higher level of theory. The proposed equations were applied to predict the corrosion inhibition efficiency of some related structures to select molecules of possible activity from a presumable library of compounds

  9. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  10. Non-metallic structural wrap systems for pipe

    International Nuclear Information System (INIS)

    Walker, R.H.; Wesley Rowley, C.

    2001-01-01

    The use of thermoplastics and reinforcing fiber has been a long-term application of non-metallic material for structural applications. With the advent of specialized epoxies and carbon reinforcing fiber, structural strength approaching and surpassing steel has been used in a wide variety of applications, including nuclear power plants. One of those applications is a NSWS for pipe and other structural members. The NSWS is system of integrating epoxies with reinforcing fiber in a wrapped geometrical configuration. This paper specifically addresses the repair of degraded pipe in heat removal systems used in nuclear power plants, which is typically caused by corrosion, erosion, or abrasion. Loss of structural material leads to leaks, which can be arrested by a NSWS for the pipe. The technical aspects of using thermoplastics to structurally improve degraded pipe in nuclear power plants has been addressed in the ASME B and PV Code Case N-589. Using the fundamentals described in that Code Case, this paper shows how this technology can be extended to pipe repair from the outside. This NSWS has already been used extensively in non-nuclear applications and in one nuclear application. The cost to apply this NSWS is typically substantially less than replacing the pipe and may be technically superior to replacing the pipe. (author)

  11. Drill Sergeant Candidate Transformation

    Science.gov (United States)

    2009-02-01

    leadership styles of NCOs entering Drill Sergeant School (DSS). ARI also developed and administered a prototype DS Assessment Battery to assess...preferred leadership styles . DSS training increases both the degree to which the DSC feels obligated to and identifies with the Army. DSS training...4 TABLE 3. PREFERRED LEADERSHIP STYLES DEFINITIONS .............................................6 TABLE 4. DSC CHANGE IN

  12. Measurement Space Drill Support

    Science.gov (United States)

    2015-08-30

    II) H-47 Block II (I) *H-47 Block II (II) AVN FVL Att (I) * AVN FVL Att (II) TRAC- MTRY F2025B Logistic Flow MS Drill Support FY15 Research...does not have to use other AVN /ground assets to cover the area, freeing these assets to perform other missions and potentially enhancing the

  13. Model for cobalt 60/58 deposition on primary coolant piping in a boiling water reactor

    International Nuclear Information System (INIS)

    Dehollander, W.R.

    1979-01-01

    A first principles model for deposition of radioactive metals into the corrosion films of primary coolant piping is proposed. It is shown that the predominant mechanism is the inclusion of the radioactive species such as Cobalt 60 into the spinel structure of the corrosion film during the act of active corrosion. This deposition can occupy only a defined fraction of the available plus 2 valence sites of the spinel. For cobalt ions, this ratio is roughly 4.6 x 10 -3 of the total iron sites. Since no distinction is made between Cobalt 60, Cobalt 58, and Cobalt 59 in this process, the radioactivity associated with this inclusion is a function of the ratio of the radioactive species to the nonradioactive species in the water causing the corrosion of the pipe metal. The other controlling parameter is the corrosion rate of the pipe material. This can be a function of time, for example, and it shown that freshly descaled metal when exposed to the cobalt containing water can incorporate as much as 10 x 10 -3 cobalt ions per iron atom in the initial corrosion period. This has implications for the problem of decontaminating nuclear reactor piping. Equations and selected observations are presented without reference to any specifically identified reactor or utility, so as to protect any proprietary interest

  14. Evaluation of temporary non-code repairs in safety class 3 piping systems

    International Nuclear Information System (INIS)

    Godha, P.C.; Kupinski, M.; Azevedo, N.F.

    1996-01-01

    Temporary non-ASME Code repairs in safety class 3 pipe and piping components are permissible during plant operation in accordance with Nuclear Regulatory Commission Generic Letter 90-05. However, regulatory acceptance of such repairs requires the licensee to undertake several timely actions. Consistent with the requirements of GL 90-05, this paper presents an overview of the detailed evaluation and relief request process. The technical criteria encompasses both ductile and brittle piping materials. It also lists appropriate evaluation methods that a utility engineer can select to perform a structural integrity assessment for design basis loading conditions to support the use of temporary non-Code repair for degraded piping components. Most use of temporary non-code repairs at a nuclear generating station is in the service water system which is an essential safety related system providing the ultimate heat sink for various plant systems. Depending on the plant siting, the service water system may use fresh water or salt water as the cooling medium. Various degradation mechanisms including general corrosion, erosion/corrosion, pitting, microbiological corrosion, galvanic corrosion, under-deposit corrosion or a combination thereof continually challenge the pressure boundary structural integrity. A good source for description of corrosion degradation in cooling water systems is provided in a cited reference

  15. Interaction of corrosion defects in pipelines – Part 1: Fundamentals

    International Nuclear Information System (INIS)

    Benjamin, Adilson C.; Freire, José Luiz F.; Vieira, Ronaldo D.; Cunha, Divino J.S.

    2016-01-01

    Corrosion defects, also called metal loss due to corrosion, are frequently found in carbon steel pipelines. Corrosion defects may occur singly or in colonies. Usually the failure pressure of a colony of closely spaced corrosion defects is smaller than the failure pressures that the defects would attain if they were isolated. This reduction in the corroded pipe pressure strength is due to the interaction between adjacent defects. The interaction of corrosion defects in pipelines is the subject of two companion papers. In the present paper (the Part 1 paper) a literature review and the fundamentals of interaction of corrosion defects in pipelines are presented. In the subsequent paper (the Part 2 paper) initially the database of corroded pipe tests generated during the MTI JIP is described. Then the failure pressures contained in the MTI JIP database of corroded pipe tests are compared with those predicted by six of the currently available assessment methods. MTI JIP is the acronym for Mixed Type Interaction Joint Industry Project.

  16. The corrosion and protection of less carbon containing steel in subsoil

    International Nuclear Information System (INIS)

    Kazimov, A. M; Mamedyarova, I. F; Selimkhanova, G. G; Bskhishova, D. A; Ibragimova, S. G.

    2007-01-01

    Full text: The protection and corrosion resistance of steel in subsoil waters of Baku subway were investigated. Kinetic curves were drawn. The results obtained from the experiment coincide with calculated results. There have been revealed and proposed hudron and fuel oil mixture protecting steel from corrosion in subsoil waters (97.8%) for the internal surface of steel pipes

  17. Transients in pipes

    International Nuclear Information System (INIS)

    Marchesin, D.; Paes-Leme, P.J.S.; Sampaio, R.

    1981-01-01

    The motion of a fluid in a pipe is commonly modeled utilizing the one space dimension conservation laws of mass and momentum. The development of shocks and spikes utilizing the uniform sampling method is studied. The effects of temperature variations and friction are compared for gas pipes. (Author) [pt

  18. These Pipes Are "Happening"

    Science.gov (United States)

    Skophammer, Karen

    2010-01-01

    The author is blessed with having the water pipes for the school system in her office. In this article, the author describes how the breaking of the pipes had led to a very worthwhile art experience for her students. They practiced contour and shaded drawing techniques, reviewed patterns and color theory, and used their reasoning skills--all while…

  19. Piping research program plan

    International Nuclear Information System (INIS)

    1988-09-01

    This document presents the piping research program plan for the Structural and Seismic Engineering Branch and the Materials Engineering Branch of the Division of Engineering, Office of Nuclear Regulatory Research. The plan describes the research to be performed in the areas of piping design criteria, environmentally assisted cracking, pipe fracture, and leak detection and leak rate estimation. The piping research program addresses the regulatory issues regarding piping design and piping integrity facing the NRC today and in the foreseeable future. The plan discusses the regulatory issues and needs for the research, the objectives, key aspects, and schedule for each research project, or group of projects focussing of a specific topic, and, finally, the integration of the research areas into the regulatory process is described. The plan presents a snap-shot of the piping research program as it exists today. However, the program plan will change as the regulatory issues and needs change. Consequently, this document will be revised on a bi-annual basis to reflect the changes in the piping research program. (author)

  20. Insoluble Coatings for Stirling Engine Heat Pipe Condenser Surfaces

    Science.gov (United States)

    Dussinger, Peter M.; Lindemuth, James E.

    1997-01-01

    The principal objective of this Phase 2 SBIR program was to develop and demonstrate a practically insoluble coating for nickel-based superalloys for Stirling engine heat pipe applications. Specific technical objectives of the program were: (1) Determine the solubility corrosion rates for Nickel 200, Inconel 718, and Udimet 72OLI in a simulated Stirling engine heat pipe environment, (2) Develop coating processes and techniques for capillary groove and screen wick structures, (3) Evaluate the durability and solubility corrosion rates for capillary groove and screen wick structures coated with an insoluble coating in cylindrical heat pipes operating under Stirling engine conditions, and (4) Design and fabricate a coated full-scale, partial segment of the current Stirling engine heat pipe for the Stirling Space Power Convertor program. The work effort successfully demonstrated a two-step nickel aluminide coating process for groove wick structures and interior wall surfaces in contact with liquid metals; demonstrated a one-step nickel aluminide coating process for nickel screen wick structures; and developed and demonstrated a two-step aluminum-to-nickel aluminide coating process for nickel screen wick structures. In addition, the full-scale, partial segment was fabricated and the interior surfaces and wick structures were coated. The heat pipe was charged with sodium, processed, and scheduled to be life tested for up to ten years as a Phase 3 effort.

  1. Rheological and filtration characteristics of drilling fluids enhanced by nanoparticles with selected additives: an experimental study

    Directory of Open Access Journals (Sweden)

    Nima Mohamadian

    2018-05-01

    Full Text Available The suspension properties of drilling fluids containing pure and polymer-treated (partially-hydrolyzed polyacrylamide (PHPA or Xanthan gum clay nanoparticles are compared withthose of a conventional water-and-bentonite-based drilling fluid, used as the referencesample. Additionally, the mud weight, plastic viscosity, apparent viscosity, yield point, primary and secondary gelatinization properties, pH, and filtration properties of the various drilling fluids studied are also measured and compared. The performance of each drilling fluid type is evaluated with respect in terms of its ability to reduce mud cake thickness and fluid loss thereby inhibiting differential-pipe-sticking. For that scenario, the mud-cake thickness is varied, and the filtration properties of the drilling fluids are measured as an indicator of potential well-diameter reduction, caused by mud cake, adjacent to permeable formations. The novel results show that nanoparticles do significantly enhance the rheological and filtration characteristics of drilling fluids. A pure-clay-nanoparticle suspension, without any additives, reduced fluid loss to about 42% and reduced mud cake thickness to 30% compared to the reference sample. The xanthan-gum-treated-clay-nanoparticle drilling fluid showed good fluid loss control and reduced fluid loss by 61% compared to the reference sample. The presence of nanofluids also leads to reduced mud-cake thicknesses, directly mitigating the risks of differential pipe sticking.

  2. Corrosion issues in the BWR and their mitigation for plant life extension

    International Nuclear Information System (INIS)

    Gordon, B.M.

    1988-01-01

    Corrosion is a major service life limiting mechanism for both pressurized water reactors (PWRs) and boiling water reactors (BWRs). For the BWR, stress corrosion cracking of piping has been the major source of concern where extensive research has led to a number of qualified remedies and currently > 90% of susceptible welds have been mitigated or replaced. Stress corrosion cracking of reactor internals due to the interaction of irradiation, as discussed elsewhere in this conference, is also a possible life limiting phenomenon. This paper focusses on two corrosion phenomena in the BWR which have only recently been identified as impacting the universal goal of BWR life extension: the general corrosion of containment structures and the erosion-corrosion of carbon steel piping

  3. Oscillating heat pipes

    CERN Document Server

    Ma, Hongbin

    2015-01-01

    This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation,  theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary  factors affecting oscillating motions and heat transfer,  neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes.  The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...

  4. Corrosion and deposit evaluation in industrial plants by non destructive testing method

    International Nuclear Information System (INIS)

    Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Mohd Pauzi Ismail; S Saad; S Sayuti; S Ahmad

    2000-01-01

    In petrochemical plants, the detection of corrosion and evaluation of deposit in insulated pipes using a radiography method are very challenging tasks. This main degradation problem experienced by pipelines is due to water condensation. It will cause deposit and scale inside the pipe, as well as between the insulation and pipe for the cold temperature pipes. On the other hand, for the hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the case of corrosion study one of the most important parameters in a piping or pipeline to be monitored and measured is that the wall thickness. In general, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is done by using an ultrasonic method. The most common technique for corrosion is that based on the A-Scan, using either a normal flow detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this current method is that the insulation covered the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason other alternative NDT method, namely radiographic testing method has been studied. The testing technique used in this studied are tangential technique and double wall radiographic technique which involve studying the changing in density of radiographic film. The result found using tangential technique is consistent with real thickness of the pipe. However for the later technique the result is only achieved with a reasonable accuracy when the changing in wall thickness is very small. The result of the studies is discussed in this paper

  5. Research on Buckling State of Prestressed Fiber-Strengthened Steel Pipes

    Science.gov (United States)

    Wang, Ruheng; Lan, Kunchang

    2018-01-01

    The main restorative methods of damaged oil and gas pipelines include welding reinforcement, fixture reinforcement and fiber material reinforcement. Owing to the severe corrosion problems of pipes in practical use, the research on renovation and consolidation techniques of damaged pipes gains extensive attention by experts and scholars both at home and abroad. The analysis of mechanical behaviors of reinforced pressure pipelines and further studies focusing on “the critical buckling” and intensity of pressure pipeline failure are conducted in this paper, providing theoretical basis to restressed fiber-strengthened steel pipes. Deformation coordination equations and buckling control equations of steel pipes under the effect of prestress is deduced by using Rayleigh Ritz method, which is an approximation method based on potential energy stationary value theory and minimum potential energy principle. According to the deformation of prestressed steel pipes, the deflection differential equation of prestressed steel pipes is established, and the critical value of buckling under prestress is obtained.

  6. Fracture evaluation of a crack in the service water piping system to an emergency diesel generator

    International Nuclear Information System (INIS)

    Rudland, D.; Scott, P.; Rahman, S.; Wilkowski, G.

    1995-01-01

    A pipe fracture experiment was conducted on a section of 6-inch nominal diameter pipe which was degraded by microbiologically induced corrosion (MIC) at a circumferential girth weld. The pipe was a section of one of the service water piping system to one of the emergency diesel generators at the Haddam Neck (Connecticut Yankee) plant. The experimental results will help validate future ASME Section XI pipe flaw evaluation criteria for other than Class 1 piping. A critical aspect of this experiment was an assessment of the degree of conservatism embodied in the ASME definition of flaw size. The ASME flaw size definition assumes a rectangular shaped, constant depth flaw with a depth equal to its maximum depth for its entire length. Since most service flaws are very irregular in shape, this definition can be very conservative. Alternative equivalent flaw size definitions for irregular shaped flaws are explored in this paper. (author). 7 refs., 2 figs., 4 tabs

  7. A new generation drilling rig: hydraulically powered and computer controlled

    Energy Technology Data Exchange (ETDEWEB)

    Laurent, M.; Angman, P.; Oveson, D. [Tesco Corp., Calgary, AB, (Canada)

    1999-11-01

    Development, testing and operation of a new generation of hydraulically powered and computer controlled drilling rig that incorporates a number of features that enhance functionality and productivity, is described. The rig features modular construction, a large heated common drilling machinery room, permanently-mounted draw works which, along with the permanently installed top drive, significantly reduces rig-up/rig-down time. Also featured are closed and open hydraulic systems and a unique hydraulic distribution manifold. All functions are controlled through a programmable logic controller (PLC), providing almost unlimited interlocks and calculations to increase rig safety and efficiency. Simplified diagnostic routines, remote monitoring and troubleshooting are also part of the system. To date, two rigs are in operation. Performance of both rigs has been rated as `very good`. Little or no operational problems have been experienced; downtime has averaged 0.61 per cent since August 1998 when the the first of the two rigs went into operation. The most important future application for this rig is for use with the casing drilling process which eliminates the need for drill pipe and tripping. It also reduces the drilling time lost due to unscheduled events such as reaming, fishing and taking kicks while tripping. 1 tab., 6 figs.

  8. A demonstration of on-line plant corrosion monitoring using thin layer activation

    International Nuclear Information System (INIS)

    Asher, J.; Webb, J.W.; Wilkins, N.J.M.; Lawrence, P.F.; UKAEA Atomic Energy Research Establishment, Harwell. Materials Development Div.)

    1981-12-01

    The corrosion of a 1 inch water pipe in an evaporative cooling system has been monitored over three periods of plant operation using thin layer activation (TLA). The corrosion rate was followed at a sensitivity of about 1 μm and clearly reflected changes in plant operation. Examination of the test section after removal, both by autoradiography and metallography revealed the extent of corrosion and pitting over the active area. (author)

  9. Drilling subsurface wellbores with cutting structures

    Science.gov (United States)

    Mansure, Arthur James; Guimerans, Rosalvina Ramona

    2010-11-30

    A system for forming a wellbore includes a drill tubular. A drill bit is coupled to the drill tubular. One or more cutting structures are coupled to the drill tubular above the drill bit. The cutting structures remove at least a portion of formation that extends into the wellbore formed by the drill bit.

  10. BWR pipe crack remedies evaluation

    International Nuclear Information System (INIS)

    Shack, W.J.; Kassner, T.F.; Maiya, P.S.; Park, J.Y.; Ruther, W.; Kuzay, T.; Rybicki, E.F.; Stonesifer, R.B.

    1988-01-01

    Piping in light-water-reactor power systems has been affected by several types of environmental degradation. This paper presents results from studies of (1) stress corrosion crack growth in fracture mechanics specimens of modified Type 347 SS and Type 304/308L SS weld overlay material, (2) heat-to-heat variations in stress corrosion cracking (SCC) of Types 316NG and 347 SS, (3) SCC of sensitized Type 304 SS in water with cupric ion or organic acid impurities, (4) electrochemical potential (ECP) measurements under gamma irradiation, (5) SCC of ferritic steels, (6) strain-controlled fatigue of Type 316NG SS in air at ambient temperature, and (7) through-wall residual stress measurements and finite-element calculation of residual stresses in weldments treated by a mechanical stress improvement process (MSIP). Fracture-mechanics crack-growth-rate tests on Type 316NG SS have shown that transgranular cracking can occur even in high purity environments, whereas no crack growth was observed in Type 347 SS even in impurity environments. In tests on weld overlay specimens, no cracks penetrated into the overlay even in impurity environments. Instead, the cracks branched when they approached the overlay, and then grew parallel to interface. In SCC tests on sensitized Type 304 SS, cupric ions at concentrations greater than ∼1 ppm were found to be deleterious, whereas organic acids at this concentration were not detrimental. Tests on several ferritic steels indicate a strong correlation between the sulfur content of the steels and susceptibility to SCC. External gamma radiation fields produced a large positive shift in the ECP of Type 304 SS at low dissolved-oxygen concentrations (<5 ppb), whereas in the absence of an external gamma field there was no difference in the ECP values of irradiated and nonirradiated material. Fatigue data for Type 316NG SS are consistent with the ASME code mean curve at high strains, but fall below the curve at low strains. Calculations of the

  11. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    attribud au choix de traitements et de rev~tements spproprids. Au contrairo, dens d’sutros structures des corrosions iirportsntea se sont msnifestdes...au traitement . micaniqus qui provoque une compression de surface - h1l’spplication i1’une double protection comportant oxydation snodique et...chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont

  12. Flow accelerated corrosion and life management of the secondary circuit of the Embalse nuclear power plant

    International Nuclear Information System (INIS)

    Chocron, Mauricio; La Gamma, Ana M.; Fernandez, Narciso; Moyano, Ricardo; Schiersmann, Christian; Ovando, Luis E.; Sainz, Ricardo A.; Keitelman, Alberto

    2003-01-01

    Flow accelerated corrosion is a matter of concern in secondary circuits of nuclear power plants as well as in fossil fired plants. It contributes to the piping wall thinning and to the corrosion products transport to the steam generators. Because it is a generalized corrosion phenomena, could address to extensive failures. In that sense the plants conduct extensive programs of surveillance of piping degradation. Because the problem involves many variables like alloys, water chemistry and hydrodynamics several models have been proposed in the literature. In the present paper the variables have been organized in a spreadsheet which allows the calculation of normalized risk factors. (author)

  13. High Temperature Piezoelectric Drill

    Science.gov (United States)

    Bao, Xiaoqi; Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Shrout, Tom

    2012-01-01

    Venus is one of the planets in the solar systems that are considered for potential future exploration missions. It has extreme environment where the average temperature is 460 deg C and its ambient pressure is about 90 atm. Since the existing actuation technology cannot maintain functionality under the harsh conditions of Venus, it is a challenge to perform sampling and other tasks that require the use of moving parts. Specifically, the currently available electromagnetic actuators are limited in their ability to produce sufficiently high stroke, torque, or force. In contrast, advances in developing electro-mechanical materials (such as piezoelectric and electrostrictive) have enabled potential actuation capabilities that can be used to support such missions. Taking advantage of these materials, we developed a piezoelectric actuated drill that operates at the temperature range up to 500 deg C and the mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) configuration. The detailed results of our study are presented in this paper

  14. Offset drilling obligations

    International Nuclear Information System (INIS)

    Boyd, K.D.; Kalmakoff, J.J.

    1998-01-01

    A review of the 'offset well' clause found in freehold and Crown natural gas and petroleum leases was presented. The objective was to provide lessors and lessees with a clear understanding of the rights and obligations associated with offset wells. It was noted that offset well obligations vary according to the form of lease used, the type of offsetting well, the regulatory regime and the geophysical characteristics of the producing formation. Some suggestions were made as to how current versions of the offset well clause can be amended to overcome some of the problems encountered in applying the clause to an offset horizontal well that has been drilled on adjoining lands. Failure to resolve the new issues presented by horizontal drilling technology in terms of documentation, which records respective rights and obligations on the basis of generally accepted principles, will result in large numbers of conflicts and unnecessary litigation. 144 refs., 1 fig

  15. Corrosion of carbon steel in neutral water

    International Nuclear Information System (INIS)

    Kawai, Noboru; Iwahori, Toru; Kurosawa, Tatsuo

    1983-01-01

    The initial corrosion behavior of materials used in the construction of heat exchanger and piping system of BWR nuclear power plants and thermal power plants have been examined in neutral water at 30, 50, 100, 160, 200, and 285 deg C with two concentrations of dissolved oxygen in the water. In air-saturated water, the corrosion rate of carbon steel was so higher than those in deaerated conditions and the maximum corrosion rate was observed at 200 deg C. The corrosion rate in deaerated water gradually increased with increasing the water temperature. Low alloy steel (2.25 Cr, 1Mo) exhibited good corrosion resistance compared with the corrosion of carbon steel under similar testing conditions. Oxide films grown on carbon steel in deaerated water at 50, 100, 160, 200, and 285 deg C for 48 and 240 hrs were attacked by dissolved oxygen in room temperature water respectively. However the oxide films formed higher than about 160 deg C showed more protective. The electrochemical behavior of carbon steel with oxide films was also similar to the effect of temperature on the stability of oxide films. (author)

  16. Case study : environmental considerations of horizontal directional drills

    International Nuclear Information System (INIS)

    Slade, D.A.

    2000-01-01

    A pipeline construction project by Enbridge Pipelines (Toledo) Inc. which relied on horizontal directional drilling (HDD) techniques to install the pipe was analyzed with particular focus on the environmental benefits and risks of using directional drills compared to open cut installation. The construction of the 35-mile, 16-inch crude petroleum pipeline from Stockbridge to Freedom Junction in Michigan involved the use of 11 separate directional drills to cross through wetlands, streams and state recreational areas. The role that HDD played in route selection and environmental permit considerations was discussed along with some of the problems encountered with directional drilling. A successful HDD program must have adequate geotechnical information to properly design and plan the crossings. It was recommended that geotechnical borings should be conducted every 300 to 500 feet across the HDD alignment. It was also recommended that a frac-out contingency plan should be developed and to be prepared for the temporary shut down of the HDD rig if a frac-out occurs. Frac-outs must be investigated, contained and any released fluid should be removed. Some recommendations from past experiences were also presented as a guide for future planning of pipeline projects that include HDD techniques, particularly in wetland areas. Appendix A to this presentation included a contingency plan for illustrative purposes only. The plan was developed for the above project and was included as an example only. It described the planning, prevention and control measures to minimize impacts resulting from inadvertent spill of drilling mud during directional drilling in wetlands. It also included a drilling mud 'Containment, Response and Notification Plan' to be implemented as determined by the contractor under the supervision of Enbridge Pipelines (Toledo) Inc. 5 refs., 2 tabs., 1 fig., 1 appendix

  17. Dental hard tissue drilling by longitudinally excited CO2 laser

    Science.gov (United States)

    Uno, Kazuyuki; Yamamoto, Takuya; Akitsu, Tetsuya; Jitsuno, Takahisa

    2017-07-01

    We developed a longitudinally excited CO2 laser with a long optical cavity and investigated the drilling characteristics of dental hard tissue. The CO2 laser was very simple and consisted of a 45-cm-long alumina ceramic pipe with an inner diameter of 13 mm, a pulse power supply, a step-up transformer, a storage capacitance, a spark gap, and a long optical cavity with a cavity length of 175 cm. The CO2 laser produced a short pulse that had a spike pulse with the width of 337 ns and the energy of 1.9 mJ, a pulse tail with the length of 180 μs and the energy of 37.6 mJ, and a doughnut-like beam. In the investigation, a sample was a natural drying human tooth (enamel and dentine). In a processing system, a ZnSe focusing lens with the focal length of 50 mm was used and the location of the focal plane was that of the sample surface. In 1 pulse irradiation, the drilling characteristics depended on the fluence was investigated. In the enamel and dentin drilling, the drilling depth increased with the fluence. The 1 pulse irradiation with the fluence of 21.5 J/cm2 produced the depth of 79.3 μm in the enamel drilling, and the depth of 152.7 μm in the dentin drilling. The short-pulse CO2 laser produced a deeper drilling depth at a lower fluence than long-pulse CO2 lasers in dental hard tissue processing.

  18. Deep water challenges for drilling rig design

    Energy Technology Data Exchange (ETDEWEB)

    Roth, M [Transocean Sedco Forex, Houston, TX (United States)

    2001-07-01

    Drilling rigs designed for deep water must meet specific design considerations for harsh environments. The early lessons for rig design came from experiences in the North Sea. Rig efficiency and safety considerations must include structural integrity, isolated/redundant ballast controls, triple redundant DP systems, enclosed heated work spaces, and automated equipment such as bridge cranes, pipe handling gear, offline capabilities, subsea tree handling, and computerized drill floors. All components must be designed to harmonize man and machine. Some challenges which are unique to Eastern Canada include frequent storms and fog, cold temperature, icebergs, rig ice, and difficult logistics. This power point presentation described station keeping and mooring issues in terms of dynamic positioning issues. The environmental influence on riser management during forced disconnects was also described. Design issues for connected deep water risers must insure elastic stability, and control deflected shape. The design must also keep stresses within acceptable limits. Codes and standards for stress limits, flex joints and tension were also presented. tabs., figs.

  19. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A

    2011-01-01

    Pipe Drafting and Design, Third Edition provides step-by-step instructions to walk pipe designers, drafters, and students through the creation of piping arrangement and isometric drawings. It includes instructions for the proper drawing of symbols for fittings, flanges, valves, and mechanical equipment. More than 350 illustrations and photographs provide examples and visual instructions. A unique feature is the systematic arrangement of drawings that begins with the layout of the structural foundations of a facility and continues through to the development of a 3-D model. Advanced chapters

  20. Stuck pipe: Causes, detection and prevention

    Energy Technology Data Exchange (ETDEWEB)

    Bailey, L; Jomnes, T [Schlumberger Cambridge Research (UK); Belaskie, J; Orban, J; Sheppard, M [Anadrill, Sugarland, TX (USA); Houwen, O; Jardine, S; McCann, D [Sedco Forex, Montrouge (France)

    1991-10-01

    Stuck pipe remains a major headache that demands and is getting industry-wide attention. It costs the oil industry between $200 and $500 million each year, occurs in 15% of wells, and in many cases is preventable. Several operators are making determined efforts to codify the warning signs and to improve communication for all on-site drilling and service company personnel, for which the data gathering ability of a computerized information system is a necessity. Meanwhile, better rig sensors and information systems are providing rig-floor smart'' alarms to help the driller recognize trouble before it gets out of hand. The causes of stuck pipe can be divided broadly among differential sticking, formation-related sticking and mechanical sticking. One of the results of the industry's current attention is a better understanding of the events leading up to stuck pipe and their interpretationn in terms of the causes of sticking. Knowing the causes is essential for taking remedial action. 15 figs., 19 refs.

  1. Stuck pipe: Causes, detection and prevention

    Energy Technology Data Exchange (ETDEWEB)

    Bailey, L.; Jomnes, T. (Schlumberger Cambridge Research (UK)); Belaskie, J.; Orban, J.; Sheppard, M (Anadrill, Sugarland, TX (USA)); Houwen, O.; Jardine, S.; McCann, D. (Sedco Forex, Montrouge (France))

    1991-10-01

    Stuck pipe remains a major headache that demands and is getting industry-wide attention. It costs the oil industry between $200 and $500 million each year, occurs in 15% of wells, and in many cases is preventable. Several operators are making determined efforts to codify the warning signs and to improve communication for all on-site drilling and service company personnel, for which the data gathering ability of a computerized information system is a necessity. Meanwhile, better rig sensors and information systems are providing rig-floor smart'' alarms to help the driller recognize trouble before it gets out of hand. The causes of stuck pipe can be divided broadly among differential sticking, formation-related sticking and mechanical sticking. One of the results of the industry's current attention is a better understanding of the events leading up to stuck pipe and their interpretationn in terms of the causes of sticking. Knowing the causes is essential for taking remedial action. 15 figs., 19 refs.

  2. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  3. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  4. An overview of environmental degradation of materials in nuclear power plant piping systems

    International Nuclear Information System (INIS)

    Shack, W.J.

    1988-01-01

    Several types of environmental degradation of piping in light water reactor (LWR) power systems have already had significant economic impact on the industry. These include intergranular stress corrosion cracking (IGSCC) of austenitic stainless steel piping, erosion-corrosion of carbon steel piping in secondary systems, and a variety of types of fatigue failures. In addition, other problems have been identified that must be addressed in considering extended lifetimes for nuclear plants. These include the embrittlement of cast stainless steels after extended thermal aging at reactor operating temperatures and the effect of reactor environments on the design margin inherent in the ASME Section III fatigue design curves especially for carbon steel piping. These problems are being addressed by wide-ranging research programs in this country and abroad. The purpose of this review is to highlight some of the accomplishments of these programs and to note some of the remaining unanswered questions

  5. Failure analysis of cracked head spray piping from the Dresden Unit 2 Boiling Water Reactor

    International Nuclear Information System (INIS)

    Diercks, D.R.; Dragel, G.M.

    1983-07-01

    Several sections of Type 304 stainless steel head spray piping, 6.25 cm (2.5 in.) in diameter, from the Dresden Unit 2 Boiling Water Reactor were examined to determine the nature and causes of coolant leakages detected during hydrostatic tests. Extensive pitting was observed on the outside surface of the piping, and three cracks, all located at a helical stripe apparently rubbed onto the outer surface of the piping, were also noted. Metallographic examination revealed that the cracking had initiated at the outer surface of the pipe, and showed it to be transgranular and highly branched, characteristic of chloride stress corrosion cracking. The surface pitting also appeared to have been caused by chlorides. A scanning electron microprobe x-ray analysis of the corrosion product in the cracks confirmed the presence of chlorides and also indicated the presence of calcium

  6. An overview of environmental degradation of materials in nuclear power plant piping systems

    International Nuclear Information System (INIS)

    Shack, W.J.

    1987-08-01

    Piping in light water reactor (LWR) power systems is affected by several types of environmental degradation: intergranular stress corrosion cracking (IGSCC) of austenitic stainless steel piping in boiling water reactors (BWRs) has required research, inspection, and mitigation programs that will ultimately cost several billion dollars; erosion-corrosion of carbon steel piping has been observed frequently in the secondary systems of both BWRs and pressurized water reactors (PWRs); the effect of the BWR environment can greatly diminish the design margin inherent in the ASME Section III fatigue design curves for carbon steel piping; and cast stainless steels are subject to embrittlement after extended thermal aging at reactor operating temperatures. These problems are being addressed by wide-ranging research programs in this country and abroad. The purpose of this review is to highlight some of the accomplishments of these programs and to note some of the remaining unanswered questions

  7. U.S. industry response to surry corrosion event

    International Nuclear Information System (INIS)

    Chexal, V.K.; Dietrich, E.B.; Torok, R.C.; Randall, G.A.; Shevde, V.C.; Horowitz, J.S.

    1990-01-01

    On December 9, 1986, a 460 mm (18 inch) diameter carbon steel elbow in the condensate system at Surry Unit-2 failed. The failure occurred as a consequence of thinning of the elbow by erosion-corrosion. Inspections revealed significant thinning of carbon steel sections at numerous locations in the condensate and feedwater piping of both Surry units. The subsequent discovery of thinning at other plants established erosion-corrosion as a generic issue for nuclear and fossil plants. To quickly resolve industry and regulatory concerns associated with single-phase erosion-corrosion, EPRI sought to: (1) find ways to determine where single phase erosion-corrosion is most likely to occur; (2) define accurate and low-cost inspection methods; and (3) identify techniques for preventing further pipe degradation. Erosion-corrosion programs have been conducted in a number of laboratories world-wide. The associated phenomena are complex and depend on the interrelationship of water temperature, water chemistry, component material, flow velocity and the geometry of the flow path (straight, bend, tee, etc.). EPRI supplemented existing data and developed technical products tailored for utility use on the erosion-corrosion issue. This paper describes the U.S. industry response to the Surry event and the related EPRI activities in the corrosion area

  8. Implementing new code requirements for erosion-corrosion

    International Nuclear Information System (INIS)

    Deardorff, A.F.

    1992-01-01

    In late 1986, severe erosion-corrosion wall thinning led to complete severance of a condensate line at the Surry nuclear plant in the United States. This prompted the acceleration of a number of industry programmes to understand the cause of the faster-than-expected wall thinning, and to provide guidelines for identification, inspection and evaluation of potentially affected piping systems. (author)

  9. Statistical model of stress corrosion cracking based on extended ...

    Indian Academy of Sciences (India)

    2016-09-07

    Sep 7, 2016 ... Abstract. In the previous paper (Pramana – J. Phys. 81(6), 1009 (2013)), the mechanism of stress corrosion cracking (SCC) based on non-quadratic form of Dirichlet energy was proposed and its statistical features were discussed. Following those results, we discuss here how SCC propagates on pipe wall ...

  10. THE IMPACT OF PHOSPHATE ON COPPER PITTING CORROSION

    Science.gov (United States)

    Pinhole leaks caused by extensive localized or pitting corrosion of copper pipes is a problem for many homeowners. Pinhole water leaks may result in water damage, mold growth, and costly repairs. A large water system in Florida has been addressing a widespread pinhole leak proble...

  11. COPPER PITTING CORROSION AND PINHOLE LEAKS: A CASE STUDY

    Science.gov (United States)

    Localized corrosion, or "pitting", of copper drinking water pipe continues is a problem for many water utilities and their customers. Extreme attack leads to pinhole leaks that can potentially lead to water damage, mold growth, and costly repairs for the homeowners, as well as th...

  12. THE CORROSION CONTROL-WATER QUALITY SPIDER WEB

    Science.gov (United States)

    This presentation provides an overview of new research results and emerging research needs with respect to both corrosion control issues, (lead, copper, iron) and to issues of inorganic contaminants that can form or accumulate in distribution system, water, pipe scales and distri...

  13. Chemical cleaning, decontamination and corrosion

    International Nuclear Information System (INIS)

    Gadiyar, H.S.; Das Chintamani; Gaonkar, K.B.

    1991-01-01

    Chemical cleaning of process equipments and pipings in chemical/petrochemical industries is necessitated for improving operation, for preventing premature failures and for avoiding contamination. In developing a chemical formulation for cleaning equipments, the important aspects to be considered include (i) effective removal of corrosion products and scales, (ii) minimum corrosion of the base metal, (iii) easy to handle chemicals and (iv) economic viability. As on date, a wide variety of chemical formulations are available, many of them are either proprietory or patented. For evolving an effective formulation, knowledge of the oxides of various metals and alloys on the one hand and acid concentration, complexing agents and inhibitors to be incorporated on the other, is quite essential. Organic acids like citric acid, acetic acid and formic acid are more popular ones, often used with EDTA for effective removal of corrosion products from ferrous components. The report enumerates some of the concepts in developing effective formulations for chemical cleaning of carbon steel components and further, makes an attempt to suggest simple formulations to be developed for chemical decontamination. (author). 6 refs., 3 fi gs., 4 tabs

  14. Experimental and numerical study of steel pipe with part-wall defect reinforced with fibre glass sleeve

    International Nuclear Information System (INIS)

    Mazurkiewicz, Lukasz; Tomaszewski, Michal; Malachowski, Jerzy; Sybilski, Kamil; Chebakov, Mikhail; Witek, Maciej; Yukhymets, Peter; Dmitrienko, Roman

    2017-01-01

    The paper presents numerical and experimental burst pressure evaluation of the gas seamless hot-rolled steel pipe. The main goal was to estimate mechanical toughness of pipe wrapped with composite sleeve and verify selected sleeve thickness. The authors used a nonlinear explicit FE code with constitutive models which allows for steel and composite structure failure modelling. Thanks to the achieved numerical and analytical results it was possible to perform the comparison with data received from a capacity test and good correlation between the results were obtained. Additionally, the conducted analyses revealed that local reduction of pipe wall thickness from 6 mm to 2.4 mm due to corrosion defect can reduce high pressure resistance by about 40%. Finally, pipe repaired by a fibre glass sleeve with epoxy resin with 6 mm thickness turned out more resistant than an original steel pipe considering burst pressure. - Highlights: • Numerical and experimental burst pressure evaluation of steel pipe was performed. • Seamless hot-rolled steel pipe with and without corrosion defect were considered. • Local reduction of pipe wall thickness from 6 to 2.4 mm reduces resistance by 40%. • Pipe repaired by a 6 mm fibre glass sleeve was more resistant than an original pipe.

  15. Corrosion evaluation of service water system materials

    International Nuclear Information System (INIS)

    Stein, A.A.; Felder, C.M.; Martin, R.L.

    1994-01-01

    The availability and reliability of the service water system is critical for safe operation of a nuclear power plant. Degradation of the system piping and components has forced utilities to re-evaluate the corrosion behavior of current and alternative system materials, to support assessments of the remaining service life of the service water system, selection of replacement materials, implementation of corrosion protection methods and corrosion monitoring programs, and identification of maintenance and operational constraints consistent with the materials used. TU Electric and Stone and Webster developed a service water materials evaluation program for the Comanche Peak Steam Electric Station. Because of the length of exposure and the generic interest in this program by the nuclear power industry, EPRI joined TU to co-sponsor the test program. The program was designed to evaluate the corrosion behavior of current system materials and candidate replacement materials and to determine the operational and design changes which could improve the corrosion performance of the system. Although the test program was designed to be representative of service water system materials and environments targeted to conditions at Comanche Peak, these conditions are typical of and relevant to other fresh water cooled nuclear service water systems. Testing was performed in raw water and water treated with biocide under typical service water operating conditions including continuous flow, intermittent flow, and stagnant conditions. The test program evaluated the 300 Series and 6% molybdenum stainless steels, copper-nickel, titanium, carbon steel, and a formed-in-place nonmetallic pipe lining to determine susceptibility to general, crevice, and microbiologically influenced corrosion and pitting attack. This report presents the results of the test program after 4 years of exposure

  16. Corrosion technology. V. 1

    International Nuclear Information System (INIS)

    Khan, I.H.

    1989-01-01

    This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

  17. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  18. Estimation of lost circulation amount occurs during under balanced drilling using drilling data and neural network

    Directory of Open Access Journals (Sweden)

    Pouria Behnoud far

    2017-09-01

    Full Text Available Lost circulation can cause an increase in time and cost of operation. Pipe sticking, formation damage and uncontrolled flow of oil and gas may be consequences of lost circulation. Dealing with this problem is a key factor to conduct a successful drilling operation. Estimation of lost circulation amount is necessary to find a solution. Lost circulation is influenced by different parameters such as mud weight, pump pressure, depth etc. Mud weight, pump pressure and flow rate of mud should be designed to prevent induced fractures and have the least amount of lost circulation. Artificial neural network is useful to find the relations of parameters with lost circulation. Genetic algorithm is applied on the achieved relations to determine the optimum mud weight, pump pressure, and flow rate. In an Iranian oil field, daily drilling reports of wells which are drilled using UBD technique are studied. Asmari formation is the most important oil reservoir of the studied field and UBD is used only in this interval. Three wells with the most, moderate and without lost circulation are chosen. In this article, the effect of mud weight, depth, pump pressure and flow rate of pump on lost circulation in UBD of Asmari formation in one of the Southwest Iranian fields is studied using drilling data and artificial neural network. In addition, the amount of lost circulation is predicted precisely with respect to two of the studied parameters using the presented correlations and the optimum mud weight, pump pressure and flow rate are calculated to minimize the lost circulation amount.

  19. Heat pipe development

    Science.gov (United States)

    Bienart, W. B.

    1973-01-01

    The objective of this program was to investigate analytically and experimentally the performance of heat pipes with composite wicks--specifically, those having pedestal arteries and screwthread circumferential grooves. An analytical model was developed to describe the effects of screwthreads and screen secondary wicks on the transport capability of the artery. The model describes the hydrodynamics of the circumferential flow in triangular grooves with azimuthally varying capillary menisci and liquid cross-sections. Normalized results were obtained which give the influence of evaporator heat flux on the axial heat transport capability of the arterial wick. In order to evaluate the priming behavior of composite wicks under actual load conditions, an 'inverted' glass heat pipe was designed and constructed. The results obtained from the analysis and from the tests with the glass heat pipe were applied to the OAO-C Level 5 heat pipe, and an improved correlation between predicted and measured evaporator and transport performance were obtained.

  20. A Study of Laser-generated Ultrasound for Evaluation of Thickness Reduction in Piping System

    International Nuclear Information System (INIS)

    Seo, Kyung Chul; Choi, Sang Woo; Lee, Jun Hyun; Kang, Seung Hyun

    2005-01-01

    In carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, laser-generated ultrasound technique was employed to evaluate local wall thinning due to corrosion. Guided waves were generated in the thermoelastic regime using a Q-switched pulsed Nd:YAG laser with an linear array slit. Time-frequency analysis of ultrasonic waveforms using wavelet transform and FRT(Fast Fourier Transform) allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.

  1. Seminar on countermeasures for pipe cracking in BWRs. Volume 4 of 4

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-05-01

    Intergranular stress corrosion cracking of welded type 304 stainless steel in the recirculation piping of boiling water reactors has had an impact on plant availability and reliability since the fall of 1974. Investigations of this problem have resulted in significant progress in understanding the phenomenon and providing an engineering resolution by developing and qualifying countermeasures. A number of these countermeasures including solution heat treatment, corrosion resistant clad, alternate pipe materials, induction heating stress improvement and heat sink welding have been implemented. Separate abstracts are included for each of the papers presented.

  2. Seminar on countermeasures for pipe cracking in BWRs. Volume 2 of 4

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-05-01

    Intergranular stress corrosion cracking of welded type 304 stainless steel in the recirculation piping of boiling water reactors has had an impact on plant availability and reliability since the fall of 1974. Investigtions of this problem have resulted in significant progress in understanding the phenomenon and providing an engineering resolution by developing and qualifying countermeasures. A number of these countermeasures including solution heat treatment, corrosion resistant clad, alternate pipe materials, induction heating stress improvement and heat sink welding have been implemented. Separate abstracts are included for each of the papers presented.

  3. Repair and preventive maintenance technology for BWR reactor internals and piping

    International Nuclear Information System (INIS)

    Ootsubo, Tooru; Itou, Takashi; Sakashita, Akihiro

    2009-01-01

    Stress corrosion cracking of welding portion has found in many domestic and foreign BWR reactor internals and Primary Loop Recirculation piping. Also, repair and preventive maintenance technologies for SCC has been developed and/or adopted to BWRs in recent years. This paper introduces the sample of these technologies, such as seal-welding for SCC on BWR reactor internals, preventive maintenance technology for PLR piping such as Corrosion Resistant Cladding, Internal Polishing and Induction Heating Stress Improvement. These technologies are introduced on 'E-Journal of Advanced Maintenance', which is an international journal on a exclusive website of Japan Society of Maintenology. (author)

  4. Function of drilling mud during well boring

    Energy Technology Data Exchange (ETDEWEB)

    Martinko, B

    1982-01-01

    This paper provides an analysis of primary functions that an emulsion mud must have when shallow wells are drilled: remove drilled waste matter from well, monitor stratal pressure, retain material when circulation is absent, release material to the surface, form an impermeable clay coating on walls of the well, prevent caving of soil, and prevent instrument corrosion. Recommendations are provided to achieve the above listed requirements in mud characteristics: density, filtration, viscosity, gelation and alkalization must be adjusted to the given requirements. It is concluded that fresh water alone cannot satisfy all the necessary requirements and it is recommended to avoid using it where possible, and instead utilize water with additives (emulsions). A number of water and additive compositions are offered. A polymer solution, consisting of water, NaCl or CaCl/sub 2/ to the required density, polymer (vegetative rubber or hydroxethylcellulose) in the amount of 3-6 kg/m/sup 3/ for circulation and 6-9 kg/m/sup 3/ when there's mud loss, can be utilized. Also finely ground CaCO/sub 3/ in the amount of 20-30 kg/m/sup 3/ can be utilized for cementing media. Formulas for a bentonite emulsion and others are included.

  5. Comparison of secondary system piping Cr content with inspection data

    International Nuclear Information System (INIS)

    Tapping, R.L.; Mitchell, A.M.

    1997-06-01

    For several years a number of Ontario Hydro and CANDU-6 stations have been sampling sections of secondary-side piping for chromium content. Several hundred of these measurements have been made, and comparisons with inspection data drawn. There is special interest in chromium concentrations in the range 0.01< Cr<0.1 wt.%, in order to better define the effect of trace chromium content on susceptibility to flow-assisted corrosion. (author)

  6. Simplified pipe gun

    International Nuclear Information System (INIS)

    Sorensen, H.; Nordskov, A.; Sass, B.; Visler, T.

    1987-01-01

    A simplified version of a deuterium pellet gun based on the pipe gun principle is described. The pipe gun is made from a continuous tube of stainless steel and gas is fed in from the muzzle end only. It is indicated that the pellet length is determined by the temperature gradient along the barrel right outside the freezing cell. Velocities of around 1000 m/s with a scatter of +- 2% are obtained with a propellant gas pressure of 40 bar

  7. Stuck pipe prediction

    KAUST Repository

    Alzahrani, Majed

    2016-03-10

    Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

  8. Stuck pipe prediction

    KAUST Repository

    Alzahrani, Majed; Alsolami, Fawaz; Chikalov, Igor; Algharbi, Salem; Aboudi, Faisal; Khudiri, Musab

    2016-01-01

    Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

  9. Feed water distribution pipe replacement at Loviisa NPP

    Energy Technology Data Exchange (ETDEWEB)

    Savolainen, S.; Elsing, B. [Imatran Voima Loviisa NPP (Finland)

    1995-12-31

    Imatran Voima Oy operates two WWER-440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of feed water distribution (FWD) pipe were observed in 1989. The FWD-pipe T-connection had suffered from severe erosion corrosion damages. Similar damages have been been found also in other WWER-440 type NPPs. In 1989 the nozzles of the steam generator YB11 were inspected. No signs of the damages or signs of erosion were detected. The first damaged nozzles were found in 1992 in steam generators of both units. In 1992 it was started studying different possibilities to either repair or replace the damaged FWD-pipes. Due to the difficult conditions for repairing the damaged nozzles it was decided to study different FWD-pipe constructions. In 1991 two new feedwater distributors had been implemented at Dukovany NPP designed by Vitckovice company. Additionally OKB Gidropress had presented their design for new collector. In spring 1994 all the six steam generators of Rovno NPP unit 1 were replaced with FWD-pipes designed by OKB Gidropress. After the implementation an experimental program with the new systems was carried out. Due to the successful experiments at Rovno NPP Unit 1 it was decided to implement `Gidropress solution` during 1994 refueling outage into the steam generator YB52 at Loviisa 2. The object of this paper is to discuss the new FWD-pipe and its effects on the plant safety during normal and accident conditions. (orig.).

  10. Feed water distribution pipe replacement at Loviisa NPP

    Energy Technology Data Exchange (ETDEWEB)

    Savolainen, S; Elsing, B [Imatran Voima Loviisa NPP (Finland)

    1996-12-31

    Imatran Voima Oy operates two WWER-440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of feed water distribution (FWD) pipe were observed in 1989. The FWD-pipe T-connection had suffered from severe erosion corrosion damages. Similar damages have been been found also in other WWER-440 type NPPs. In 1989 the nozzles of the steam generator YB11 were inspected. No signs of the damages or signs of erosion were detected. The first damaged nozzles were found in 1992 in steam generators of both units. In 1992 it was started studying different possibilities to either repair or replace the damaged FWD-pipes. Due to the difficult conditions for repairing the damaged nozzles it was decided to study different FWD-pipe constructions. In 1991 two new feedwater distributors had been implemented at Dukovany NPP designed by Vitckovice company. Additionally OKB Gidropress had presented their design for new collector. In spring 1994 all the six steam generators of Rovno NPP unit 1 were replaced with FWD-pipes designed by OKB Gidropress. After the implementation an experimental program with the new systems was carried out. Due to the successful experiments at Rovno NPP Unit 1 it was decided to implement `Gidropress solution` during 1994 refueling outage into the steam generator YB52 at Loviisa 2. The object of this paper is to discuss the new FWD-pipe and its effects on the plant safety during normal and accident conditions. (orig.).

  11. Development of pipe wall thinning prediction software 'FALSET'

    International Nuclear Information System (INIS)

    Yoneda, Kimitoshi; Morita, Ryo; Inada, Fumio; Fujiwara, Kazutoshi

    2012-01-01

    Pipe wall thinning in power plants has been managed for maintaining plant integrity and safety with great importance. The target thinning phenomena are Flow Accelerated Corrosion (FAC) and Liquid Droplet Impingement Erosion (LDI). At present, the management is based on thinning rate and residual lifetime evaluation using pipe wall thickness measurement results. For the future, more safety and improvement in the management is required, and in this sense, prediction method of wall thinning is willing to be introduced. Therefore, prediction model of FAC and LDI have been constructed in CRIEPI, and to utilize these models to actual plant piping management easily, prediction software 'FALSET' is developed. FALSET has equipped with essential function for pipe wall thinning management in power plants, as follows; (1) Information and condition input of plant piping system and its component, (2) Wall thinning rate evaluation with CRIEPI's FAC/LDI prediction model, (3) Loading of wall thickness measurement data files and graphics of data trend, (4) Residual lifetime evaluation considering both measured and predicted thinning rate, (5) Statistical process and graphics of thinning rate and residual lifetime for multi-piping systems. With further verification and improvement of each function, there will be a perspective for this FALSET to be utilized as a management tool in power plants. (author)

  12. Heat pipe dynamic behavior

    Science.gov (United States)

    Issacci, F.; Roche, G. L.; Klein, D. B.; Catton, I.

    1988-01-01

    The vapor flow in a heat pipe was mathematically modeled and the equations governing the transient behavior of the core were solved numerically. The modeled vapor flow is transient, axisymmetric (or two-dimensional) compressible viscous flow in a closed chamber. The two methods of solution are described. The more promising method failed (a mixed Galerkin finite difference method) whereas a more common finite difference method was successful. Preliminary results are presented showing that multi-dimensional flows need to be treated. A model of the liquid phase of a high temperature heat pipe was developed. The model is intended to be coupled to a vapor phase model for the complete solution of the heat pipe problem. The mathematical equations are formulated consistent with physical processes while allowing a computationally efficient solution. The model simulates time dependent characteristics of concern to the liquid phase including input phase change, output heat fluxes, liquid temperatures, container temperatures, liquid velocities, and liquid pressure. Preliminary results were obtained for two heat pipe startup cases. The heat pipe studied used lithium as the working fluid and an annular wick configuration. Recommendations for implementation based on the results obtained are presented. Experimental studies were initiated using a rectangular heat pipe. Both twin beam laser holography and laser Doppler anemometry were investigated. Preliminary experiments were completed and results are reported.

  13. Replaceable liquid nitrogen piping

    International Nuclear Information System (INIS)

    Yasujima, Yasuo; Sato, Kiyoshi; Sato, Masataka; Hongo, Toshio

    1982-01-01

    This liquid nitrogen piping with total length of about 50 m was made and installed to supply the liquid nitrogen for heat insulating shield to three superconducting magnets for deflection and large super-conducting magnet for detection in the π-meson beam line used for high energy physics experiment in the National Laboratory for High Energy Physics. The points considered in the design and manufacture stages are reported. In order to minimize the consumption of liquid nitrogen during transport, vacuum heat insulation method was adopted. The construction period and cost were reduced by the standardization of the components, the improvement of welding works and the elimination of ineffective works. For simplifying the maintenance, spare parts are always prepared. The construction and the procedure of assembling of the liquid nitrogen piping are described. The piping is of double-walled construction, and its low temperature part was made of SUS 316L. The super-insulation by aluminum vacuum evaporation and active carbon were attached on the external surface of the internal pipe. The final leak test and the heating degassing were performed. The tests on evacuation, transport capacity and heat entry are reported. By making the internal pipe into smaller size, the piping may be more efficient. (Kako, I.)

  14. Importance of drill string assembly swivel in horizontal drilling

    Directory of Open Access Journals (Sweden)

    Edmund Tasak

    2006-10-01

    Full Text Available A part of the drill string – the swivel (rotational connector – accomplishes an important task in the horizontal drilling. Its malfunctioning makes it impossible to draw in ( install large diameter and length pipelines. The causes of the connector break-down during the horizontal drilling are investigated in the paper. The drilling has been made for twenty inches gas pipeline installation during reaming operations. A trouble was encountered making good work conditions of a system consisting of the drilling machine drill string reamer swivel tube shield of Cardan joint and the gas pipeline 500 m long. In this case, the swivel brokes down and the planned operation was not finished. The assessment of improper drilling conditions, selection of operation system components, and drilling parameters and the insufficient technological supervising have created an excessive risk of failure. A proper application of technical analysis would considerably decrease the hazard of failure which cause large costs, delays and decrease of confidence to the drilling contractor and pipeline installation.

  15. Experiencies of corrosion and corrosion protection in seawater-cooling systems in the Nordic countries

    International Nuclear Information System (INIS)

    Henriksson, S.

    1984-10-01

    This report summarizes the experience of the corrosion resistance of pumps, heat exchangers, valves, and pipings in different seawater-cooling system. For pumps and heat exchangers the experience has been so extensive that a clear picture of todays status can be given. Owing to more scanty data concerning valves and pipes the survey of the corrosion in these components is less well substantiated. The most common pumps in the cooling systems of power stations are vertically extended shaft pumps. To counteract corrosion on column and casing with organic surface coating and on stainless steel shafts and impellers under shutdown conditions, these should be provided with internal and external cathodic protection. The experience of tin and aluminium bronzes in impellers and shafts in such pumps has been so poor - erosion and cavitaion damage - that a change has usually been made to preferentially ferritic-austenitic Mo-alloyd stainless steels. The combination of stainless steel/Ni-Resist 2 D has been found unsatisfactory owing to the occurrence of galvanic corrosion on the latter material. For heat exchangers, titanium has proved to be far and away the best choice. In the optimal blanket solution for a titanium heat exchangers the tubes are seal-welded to tube sheets of explosion-bonded titanium clad steel. For retubing of old condensers a similar procedure with tubes of high-alloy stainless steel in tube sheets of stainless clad steel is of economic interest. The effect of chlorination of the cooling water, however, remains to be clarified before such a procedure can be unreservedly recommended. Pipings of rubber-lined carbon steel or with thick coatings of solvent-free opoxy resin have shown very good corrosion resistance. Tar-epoxy-resin-coated pipes, however, should usually be provided with internal cathodic protection. Cement-lined carbon steel pipes are used with varying results in the offshore industry. Recently, however, pipes of the high slloy stainless steel

  16. Analysis on the nitrogen drilling accident of Well Qionglai 1 (I: Major inducement events of the accident

    Directory of Open Access Journals (Sweden)

    Yingfeng Meng

    2015-12-01

    Full Text Available Nitrogen drilling in poor tight gas sandstone should be safe because of very low gas production. But a serious accident of fire blowout occurred during nitrogen drilling of Well Qionglai 1. This is the first nitrogen drilling accident in China, which was beyond people's knowledge about the safety of nitrogen drilling and brought negative effects on the development of gas drilling technology still in start-up phase and resulted in dramatic reduction in application of gas drilling. In order to form a correct understanding, the accident was systematically analyzed, the major events resulting in this accident were inferred. It is discovered for the first time that violent ejection of rock clasts and natural gas occurred due to the sudden burst of downhole rock when the fractured tight gas zone was penetrated during nitrogen drilling, which has been named as “rock burst and blowout by gas bomb”, short for “rock burst”. Then all the induced events related to the rock burst are as following: upthrust force on drilling string from rock burst, bridging-off formed and destructed repeatedly at bit and centralizer, and so on. However, the most direct important event of the accident turns out to be the blockage in the blooie pipe from rock burst clasts and the resulted high pressure at the wellhead. The high pressure at the wellhead causes the blooie pipe to crack and trigged blowout and deflagration of natural gas, which is the direct presentation of the accident.

  17. The effect of 25 years of oil field flow line service on epoxy fiberglass pipe

    International Nuclear Information System (INIS)

    Oswald, K.J.

    1988-01-01

    Glass fiber reinforced epoxy and vinyl ester piping systems have been used for over 35 years to control corrosion problems in oil fields and chemical and industrial plants and many case histories have been reported to document the successful performances of fiberglass reinforced thermosetting plastics in a wide range of corrosive services. This information is reinforced by laboratory test data from flat laminates and pipe exposed to numerous chemicals and mixtures of chemicals, but little has been published to document the effect of long-term, in-service exposure on fiberglass equipment. The purpose of this paper is to help to fill this void by comparing data from physical testing of pipe removed from successful corrosive service applications with data obtained from the same type of pipe at the time of manufacture. The information supplied in these papers represents only a few of the successful applications of filament wound epoxy and vinyl ester pipe as it is difficult to obtain permission to remove pipe from an operating line

  18. Comparison of additional costs for several replacement strategies of randomly ageing reinforced concrete pipes

    OpenAIRE

    SCHOEFS , Franck; Aduriz , X.; Bernard , Olivier; Capra , Bruno

    2009-01-01

    International audience; One of the uses of reinforced concrete pipes (RCPs) is the distribution of aggressive water in industrial systems, for example, in water-cooling systems of nuclear power plants. Some of them carry seawater and can deteriorate with time because of internal corrosion. Because of the low O(2) content of aggressive water, slow corrosion is expected for such applications. If the RCPs are not periodically replaced, they will eventually fail. Replacement strategies for these ...

  19. Drill string gas data

    Energy Technology Data Exchange (ETDEWEB)

    Siciliano, E.R.

    1998-05-12

    Data and supporting documentation were compiled and analyzed for 26 cases of gas grab samples taken during waste-tank core sampling activities between September 1, 1995 and December 31, 1997. These cases were tested against specific criteria to reduce uncertainties associated with in-tank sampling location and conditions. Of the 26 possible cases, 16 qualified as drill-string grab samples most likely to represent recently released waste gases. The data from these 16 ``confirmed`` cases were adjusted to remove non-waste gas contributions from core-sampling activities (argon or nitrogen purge), the atmospheric background, and laboratory sampler preparation (helium). The procedure for subtracting atmospheric, laboratory, and argon purge gases was unambiguous. No reliable method for determining the exact amount of nitrogen purge gas was established. Thus, the final set of ``Adjusted`` drill string gas data for the 6 nitrogen-purged cases had a greater degree of uncertainty than the final results for the 10 argon-purged cases. Including the appropriate amounts of uncertainty, this final set of data was added to the set of high-quality results from the Retained Gas Sampler (RGS), and good agreement was found for the N{sub 2}, H{sub 2}, and N{sub 2}O mole fractions sampled from common tanks. These results indicate that under favorable sampling conditions, Drill-String (DS) grab samples can provide reasonably accurate information about the dominant species of released gas. One conclusion from this set of total gas data is that the distribution of the H{sub 2} mole fractions is bimodal in shape, with an upper bound of 78%.

  20. Experiments and models of general corrosion and flow-assisted corrosion of materials in nuclear reactor environments

    Science.gov (United States)

    Cook, William Gordon

    Corrosion and material degradation issues are of concern to all industries. However, the nuclear power industry must conform to more stringent construction, fabrication and operational guidelines due to the perceived additional risk of operating with radioactive components. Thus corrosion and material integrity are of considerable concern for the operators of nuclear power plants and the bodies that govern their operations. In order to keep corrosion low and maintain adequate material integrity, knowledge of the processes that govern the material's breakdown and failure in a given environment are essential. The work presented here details the current understanding of the general corrosion of stainless steel and carbon steel in nuclear reactor primary heat transport systems (PHTS) and examines the mechanisms and possible mitigation techniques for flow-assisted corrosion (FAC) in CANDU outlet feeder pipes. Mechanistic models have been developed based on first principles and a 'solution-pores' mechanism of metal corrosion. The models predict corrosion rates and material transport in the PHTS of a pressurized water reactor (PWR) and the influence of electrochemistry on the corrosion and flow-assisted corrosion of carbon steel in the CANDU outlet feeders. In-situ probes, based on an electrical resistance technique, were developed to measure the real-time corrosion rate of reactor materials in high-temperature water. The probes were used to evaluate the effects of coolant pH and flow on FAC of carbon steel as well as demonstrate of the use of titanium dioxide as a coolant additive to mitigated FAC in CANDU outlet feeder pipes.

  1. Standard guide for laboratory simulation of corrosion under insulation

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2007-01-01

    1.1 This guide covers the simulation of corrosion under insulation (CUI), including both general and localized attack, on insulated specimens cut from pipe sections exposed to a corrosive environment usually at elevated temperature. It describes a CUI exposure apparatus (hereinafter referred to as a CUI-Cell), preparation of specimens, simulation procedures for isothermal or cyclic temperature, or both, and wet/dry conditions, which are parameters that need to be monitored during the simulation and the classification of simulation type. 1.2 The application of this guide is broad and can incorporate a range of materials, environments and conditions that are beyond the scope of a single test method. The apparatus and procedures contained herein are principally directed at establishing acceptable procedures for CUI simulation for the purposes of evaluating the corrosivity of CUI environments on carbon and low alloy pipe steels, and may possibly be applicable to other materials as well. However, the same or simi...

  2. Suitability of pipeline material for buried gas and water piping

    Energy Technology Data Exchange (ETDEWEB)

    Funk, R

    1976-01-01

    Following a brief review of the development of the individual pipe materials and their use in the field of gas and water supply, the various stressing possibilities are dealt with. The corrosion influences from inside and outside, the material specifically for internal and external insulation, as well as the stressing due to sediments, are particularly brought out in this connection. A few remarks on the pressure pipes made of ductile cast iron, steel, reinforced concrete, asbestos cement and plastics are followed by comparisons with representations on material parameters to be proved, safety factors, tensile and pressure resistance, breaking tension and stress-strain diagram, wall thicknesses, friction losses, reactions depending on the E. modulus and distribution of the single pipe materials in the gas and water supply.

  3. Comparative study of approaches to estimate pipe break frequencies

    Energy Technology Data Exchange (ETDEWEB)

    Simola, K.; Pulkkinen, U.; Talja, H.; Saarenheimo, A.; Karjalainen-Roikonen, P. [VTT Industrial Systems (Finland)

    2002-12-01

    The report describes the comparative study of two approaches to estimate pipe leak and rupture frequencies for piping. One method is based on a probabilistic fracture mechanistic (PFM) model while the other one is based on statistical estimation of rupture frequencies from a large database. In order to be able to compare the approaches and their results, the rupture frequencies of some selected welds have been estimated using both of these methods. This paper highlights the differences both in methods, input data, need and use of plant specific information and need of expert judgement. The study focuses on one specific degradation mechanism, namely the intergranular stress corrosion cracking (IGSCC). This is the major degradation mechanism in old stainless steel piping in BWR environment, and its growth is influenced by material properties, stresses and water chemistry. (au)

  4. Review of the use of rigid and high-impact PVC pipes in natural gas distribution systems in the Netherlands

    Energy Technology Data Exchange (ETDEWEB)

    Mutter, F; Benjamin, P

    1974-08-01

    Because of a number of instances of stress corrosion cracking or crazing occurring in PVC pipes used in Dutch gas distribution systems, VEG-GASINSTITUUT began an intensive investigation of rigid PVC pipes and high-impact pipes in distribution use under various conditions and with varying service lives. The work led to an investigation of laboratory testing techniques in which the stress-cracking phenomenon found in practice could be duplicated under controllable conditions. Pipes of various materials were examined for their resistance to stress cracking, then this resistance was compared with other long- and short-term physical properties of the material.

  5. Predicting corrosion product transport in nuclear power stations using a solubility-based model for flow-accelerated corrosion

    International Nuclear Information System (INIS)

    Burrill, K.A.; Cheluget, E.L.

    1995-01-01

    A general model of solubility-driven flow-accelerated corrosion of carbon steel was derived based on the assumption that the solubilities of ferric oxyhydroxide and magnetite control the rate of film dissolution. This process involves the dissolution of an oxide film due to fast-flowing coolant unsaturated in iron. The soluble iron is produced by (i) the corrosion of base metal under a porous oxide film and (ii) the dissolution of the oxide film at the fluid-oxide film interface. The iron released at the pipe wall is transferred into the bulk flow by turbulent mass transfer. The model is suitable for calculating concentrations of dissolved iron in feedtrain lines. These iron levels were used to calculate sludge transport rates around the feedtrain. The model was used to predict sludge transport rates due to flow accelerated corrosion of major feedtrain piping in a CANDU reactor. The predictions of the model compare well with plant measurements

  6. Kimberlite Wall Rock Fragmentation: Venetia K08 Pipe Development

    Science.gov (United States)

    Barnett, W.; Kurszlaukis, S.; Tait, M.; Dirks, P.

    2009-05-01

    Volcanic systems impose powerful disrupting forces on the country rock into which they intrude. The nature of the induced brittle deformation or fragmentation can be characteristic of the volcanic processes ongoing within the volcanic system, but are most typically partially removed or obscured by repeated, overprinting volcanic activity in mature pipes. Incompletely evolved pipes may therefore provide important evidence for the types and stages of wall rock fragmentation, and mechanical processes responsible for the fragmentation. Evidence for preserved stages of fragmentation is presented from a detailed study of the K08 pipe within the Cambrian Venetia kimberlite cluster, South Africa. This paper investigates the growth history of the K08 pipe and the mechanics of pipe development based on observations in the pit, drill core and thin sections, from geochemical analyses, particle size distribution analyses, and 3D modeling. Present open pit exposures of the K08 pipe comprise greater than 90% mega-breccia of country rock clasts (gneiss and schist) with Drill core shows that below about 225 m the CRB includes increasing quantities of kimberlite. The breccia clasts are angular, clast-supported with void or carbonate cement between the clasts. Average clast sizes define sub-horizontal layers tens of metres thick across the pipe. Structural and textural observations indicate the presence of zones of re-fragmentation or zones of brittle shearing. Breccia textural studies and fractal statistics on particle size distributions (PSD) is used to quantify sheared and non- sheared breccia zones. The calculated energy required to form the non-sheared breccia PSD implies an explosive early stage of fragmentation that pre-conditions the rock mass. The pre-conditioning would have been caused by explosions that are either phreatic or phreatomagmatic in nature. The explosions are likely to have been centered on a dyke, or pulses of preceding volatile-fluid phases, which have

  7. Simulation of Deposition the Corrosion Waste in a Water Distribution System

    Directory of Open Access Journals (Sweden)

    Peráčková Jana

    2013-04-01

    Full Text Available In water distribution systems can be found particles of rust and other mechanical contaminants. The particles are deposited in locations where the low velocity of water flow. Where a can cause the pitting corrosion. Is a concern in the systems made of galvanized steel pipes. The contribution deals with CFD (Computational Fluid Dynamics simulations of water flow and particles deposition in water distribution system. CFD Simulations were compared with the corrosive deposits in real pipeline. Corrosion is a spontaneous process of destruction of metal material due to electrochemical reactions of metal with the aggressive surrounding. Electrochemical corrosion is caused by the thermodynamic instability of metal and therefore can not be completely suppress, it can only influence the speed of corrosion. The requirement is to keep metal properties during the whole its lifetime. Requested service lifetime the water pipe according to EN 806-2 is 50 years.

  8. Causes of pipe ruptures in distribution lines. Evaluation of long-term observations in a metropolitan pipe network

    Energy Technology Data Exchange (ETDEWEB)

    Kottmann, A

    1978-01-01

    Pipe ruptures and their causes are examined from the viewpoints of pipe material, corrosion, traffic, internal pressure, air temperature, ground temperature, ground frost, gas or water temperature, and ground moisture level. The examination relies on 17 years of statistics (1958-74) from (1) Technische Werke der Stadt Stuttgart AG on 11,986 pipe ruptures and (2) German weather-service data on ground-moisture readings at depths down to 80 in. in the Stuttgart area. Faced with replacing up to 280 miles (450 km) of cast-iron gas-distribution lines that seemed extraordinarily prone to rupture (company records showed at least 20 breaks/month) after the conversion to natural gas, TWS authorized this study to determine the boundary conditions that make cast-iron pipe susceptible to fracture, thus minimizing the extent of the replacement program. The investigation showed that corrosion had only a slight effect upon cracking. No significant effect was found for any of the following: temperature-caused changes in material properties, internal pressure or pressure changes, fluctuations in gas temperature, changes in air temperature, and summertime changes in ground temperature. Stress loading by heavy traffic, however, doubled the fracture incidence.

  9. Relating the structural strength of concrete sewer pipes and material properties retrieved from core samples

    NARCIS (Netherlands)

    Stanic, N.; Langeveld, J.G.; Salet, Theo; Clemens, F.H.L.R.

    2016-01-01

    Drill core samples are taken in practice for an analysis of the material characteristics of concrete pipes in order to improve the quality of the decision-making on rehabilitation actions. Earlier research has demonstrated that core sampling is associated with a significant uncertainty. In this

  10. 30 CFR 57.7052 - Drilling positions.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not drill...

  11. 30 CFR 56.7052 - Drilling positions.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which hinder...

  12. 30 CFR 33.34 - Drilling test.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drilling test. 33.34 Section 33.34 Mineral... MINING PRODUCTS DUST COLLECTORS FOR USE IN CONNECTION WITH ROCK DRILLING IN COAL MINES Test Requirements § 33.34 Drilling test. (a) A drilling test shall consist of drilling a set of 10 test holes, without...

  13. Rotating head for air, gas and mud drilling

    Energy Technology Data Exchange (ETDEWEB)

    Pruitt, A.B.

    1983-05-17

    A rotating head assembly having roller thrust bearings rotatably journaling an inner barrel is provided with pump means for continuous forced circulation of lubricating oil to, and around, the thrust bearings during operation. A lubricating oil chamber substantially surrounds the bearings, which chamber is effectively sealed against leakage of oil fluids, and other debris, into the chamber and lubricating oil out of the chamber. The lower end of the rotatably journaled inner barrel is provided with a stripper rubber structured to enable use of the head with drill pipe of diverse outer diameters.

  14. Planetary Drilling and Resources at the Moon and Mars

    Science.gov (United States)

    George, Jeffrey A.

    2012-01-01

    Drilling on the Moon and Mars is an important capability for both scientific and resource exploration. The unique requirements of spaceflight and planetary environments drive drills to different design approaches than established terrestrial technologies. A partnership between NASA and Baker Hughes Inc. developed a novel approach for a dry rotary coring wireline drill capable of acquiring continuous core samples at multi-meter depths for low power and mass. The 8.5 kg Bottom Hole Assembly operated at 100 We and without need for traditional drilling mud or pipe. The technology was field tested in the Canadian Arctic in sandstone, ice and frozen gumbo. Planetary resources could play an important role in future space exploration. Lunar regolith contains oxygen and metals, and water ice has recently been confirmed in a shadowed crater at the Moon.s south pole. Mars possesses a CO2 atmosphere, frozen water ice at the poles, and indications of subsurface aquifers. Such resources could provide water, oxygen and propellants that could greatly simplify the cost and complexity of exploration and survival. NASA/JSC/EP/JAG

  15. Activity plan: Directional drilling and environmental measurements while drilling

    International Nuclear Information System (INIS)

    Myers, D.A.

    1998-01-01

    This activity plan describes the testing of directional drilling combined with environmental measurements while drilling at two Hanford Site locations. A cold test is to be conducted at the 105A Mock Tank Leak Facility in the 200 East Area. A hot test is proposed to be run at the 216-B-8 tile field north of the 241-B Tank Farm in 200 East Area. Criteria to judge the success, partial success or failure of various aspects of the test are included. The TWRS program is assessing the potential for use of directional drilling because of an identified need to interrogate the vadose zone beneath the single-shell tanks. Because every precaution must be taken to assure that investigation activities do not violate the integrity of the tanks, control of the drill bit and ability to follow a predetermined drill path are of utmost importance and are being tested

  16. A new drilling method-Earthworm-like vibration drilling.

    Science.gov (United States)

    Wang, Peng; Ni, Hongjian; Wang, Ruihe

    2018-01-01

    The load transfer difficulty caused by borehole wall friction severely limits the penetration rate and extended-reach limit of complex structural wells. A new friction reduction technology termed "earthworm-like drilling" is proposed in this paper to improve the load transfer of complex structural wells. A mathematical model based on a "soft-string" model is developed and solved. The results show that earthworm-like drilling is more effective than single-point vibration drilling. The amplitude and frequency of the pulse pressure and the installation position of the shakers have a substantial impact on friction reduction and load transfer. An optimization model based on the projection gradient method is developed and used to optimize the position of three shakers in a horizontal well. The results verify the feasibility and advantages of earthworm-like drilling, and establish a solid theoretical foundation for its application in oil field drilling.

  17. Case drilling - an innovative approach to reducing drilling costs

    Energy Technology Data Exchange (ETDEWEB)

    Madell, G.; Tessari, R. M. [Tesco Corp., Calgary, AB (Canada); Warren, T. [Tesco Drilling Technology, Calgary, AB (Canada)

    1999-11-01

    Casing drilling is introduced as a new drilling technique that uses standard oil field casing to simultaneously drill and case the well. The technology includes both rig and downhole equipment, customized to function effectively as an integrated drilling system. This paper describes the testing program designed to identify and overcome technical challenges. Although not fully optimized, it appears that the system is functional. Test results indicate the need for improvements in the pump down cement float equipment and the tools and procedures for drilling up the cement plugs. The pump down latch and retrieval system also needs to be further developed and tested for high angle directional applications. Cost savings in the range of 10 to 15 per cent are expected for trouble-free wells. By eliminating the cost of unscheduled events encountered in troublesome wells, cost savings may reach as high as 30 per cent. 3 refs., 7 figs.

  18. Activity plan: Directional drilling and environmental measurements while drilling

    Energy Technology Data Exchange (ETDEWEB)

    Myers, D.A.

    1998-07-16

    This activity plan describes the testing of directional drilling combined with environmental measurements while drilling at two Hanford Site locations. A cold test is to be conducted at the 105A Mock Tank Leak Facility in the 200 East Area. A hot test is proposed to be run at the 216-B-8 tile field north of the 241-B Tank Farm in 200 East Area. Criteria to judge the success, partial success or failure of various aspects of the test are included. The TWRS program is assessing the potential for use of directional drilling because of an identified need to interrogate the vadose zone beneath the single-shell tanks. Because every precaution must be taken to assure that investigation activities do not violate the integrity of the tanks, control of the drill bit and ability to follow a predetermined drill path are of utmost importance and are being tested.

  19. Critical corrosion issues and mitigation strategies impacting the operability of LWR's

    International Nuclear Information System (INIS)

    Jones, R.L.

    1996-01-01

    Recent corrosion experience in US light water reactor nuclear power plants is reviewed with emphasis on mitigation strategies to control the cost of corrosion to LWR operators. Many components have suffered corrosion problems resulting in industry costs of billions of dollars. The most costly issues have been stress corrosion cracking of stainless steel coolant piping in boiling water reactors and corrosion damage to steam generator tubes in pressurized water reactors. Through industry wide R and D programs these problems are now understood and mitigation strategies have been developed to address the issues in a cost effective manner. Other significant corrosion problems for both reactor types are briefly reviewed. Tremendous progress has been made in controlling corrosion, however, minimizing its impact on plant operations will present a continuing challenge throughout the remaining service lives of these power plants

  20. Radiation corrosion in aluminum alloy bellows

    International Nuclear Information System (INIS)

    Konno, Osamu

    1987-01-01

    Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)