Plasma immersion ion implantation and deposition of DLC coating for modification of orthodontic magnets

International Nuclear Information System (INIS)

Wongsarat, W.; Sarapirom, S.; Aukkaravittayapun, S.; Jotikasthira, D.; Boonyawan, D.; Yu, L.D.

2012-01-01

This study was aimed to use the plasma immersion ion implantation and deposition (PIII-D) technique to form diamond-like carbon (DLC) thin films on orthodontic magnets to solve the corrosion problem. To search for the optimal material modification effect, PIII-D conditions including gases, processing time, and pulsing mode were varied. The formation of DLC films was confirmed and characterized with Raman spectra. The intensity of the remnant magnetic field of the magnets and the hardness, adhesion and thickness of the thin films were then measured. A corrosion test was carried out using clinic dental fluid. Improved benefits including a satisfying hardness, adhesion, remnant magnetic strength and corrosion resistance of the DLC coating could be achieved by using a higher interrupting time ratio and shorter processing time.

Plasma immersion ion implantation and deposition of DLC coating for modification of orthodontic magnets

Energy Technology Data Exchange (ETDEWEB)

Wongsarat, W. [Plasma and Beam Physics Research Facility, Department of Physics and Materials Science, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Sarapirom, S. [Plasma and Beam Physics Research Facility, Department of Physics and Materials Science, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); National Metal and Materials Technology Center, 114 Thailand Science Park, Paholyothin Road, Klong 1, Klong Luang, Pathumthani, Bangkok 12120 (Thailand); Aukkaravittayapun, S. [National Metal and Materials Technology Center, 114 Thailand Science Park, Paholyothin Road, Klong 1, Klong Luang, Pathumthani, Bangkok 12120 (Thailand); Jotikasthira, D. [Department of Odontology-Oral Pathology, Faculty of Dentistry, Chiang Mai University, Chiang Mai 50200 (Thailand); Boonyawan, D. [Plasma and Beam Physics Research Facility, Department of Physics and Materials Science, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Yu, L.D., E-mail: yuld@fnrf.science.cmu.ac.th [Plasma and Beam Physics Research Facility, Department of Physics and Materials Science, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Thailand Center of Excellence in Physics, Commission on Higher Education, 328 Si Ayutthaya Road, Bangkok 10400 (Thailand)

2012-02-01

This study was aimed to use the plasma immersion ion implantation and deposition (PIII-D) technique to form diamond-like carbon (DLC) thin films on orthodontic magnets to solve the corrosion problem. To search for the optimal material modification effect, PIII-D conditions including gases, processing time, and pulsing mode were varied. The formation of DLC films was confirmed and characterized with Raman spectra. The intensity of the remnant magnetic field of the magnets and the hardness, adhesion and thickness of the thin films were then measured. A corrosion test was carried out using clinic dental fluid. Improved benefits including a satisfying hardness, adhesion, remnant magnetic strength and corrosion resistance of the DLC coating could be achieved by using a higher interrupting time ratio and shorter processing time.

Electrochemical study of stress corrosion cracking of copper alloys

International Nuclear Information System (INIS)

Malki, Brahim

1999-01-01

This work deals with the electrochemical study of stress corrosion of copper alloys in aqueous environment. Selective dissolution and electrochemical oxidation are two key-points of the stress corrosion of these alloys. The first part of this thesis treats of these aspects applied to Cu-Au alloys. Measurements have been performed using classical electrochemical techniques (in potentio-dynamic, potentio-static and galvano-static modes). The conditions of occurrence of an electrochemical noise is analysed using signal processing techniques. The impact on the behavior of Cu 3 Au are discussed. In the second part, the stress corrosion problem is addressed in the case of surface oxide film formation, in particular for Cu-Zn alloys. We have found useful to extend this study to mechanical stress oxidation mechanisms in the presence of an oscillating potential electrochemical system. The aim is to examine the influence of these new electrochemical conditions (galvano-static mode) on the behavior of stressed brass. Finally, the potential distribution at crack tip is calculated in order to compare the different observations [fr

Surface interactions of a W-DLC-coated biomedical AISI 316L stainless steel in physiological solution.

Science.gov (United States)

Antunes, Renato A; de Lima, Nelson Batista; Rizzutto, Márcia de Almeida; Higa, Olga Zazuco; Saiki, Mitiko; Costa, Isolda

2013-04-01

The corrosion stability of a W-DLC coated surgical AISI 316L stainless steel in Hanks' solution has been evaluated. Particle induced X-ray emission (PIXE) measurements were performed to evaluate the incorporation of potentially bioactive elements from the physiological solution. The film structure was analyzed by X-ray diffractometry and micro-Raman spectroscopy. The wear behavior was assessed using the sphere-on-disc geometry. The in vitro biocompatibility of the W-DLC film was evaluated by cytotoxicity tests. The corrosion resistance of the stainless steel substrate decreased in the presence of the PVD layer. EIS measurements suggest that this behavior was closely related to the corrosion attack through the coating pores. PIXE measurements revealed the presence of Ca and P in the W-DLC film after immersion in Hanks' solution. This result shows that the PIXE technique can be applied to identify and evaluate the incorporation of bioactive elements by W-DLC films. The film showed good wear resistance and biocompatibility.

A Course in Electrochemical and Corrosion Engineering.

Science.gov (United States)

Van Zee, John

1985-01-01

Describes a course designed to show similarities between electrochemistry and corrosion engineering and to show graduate students that electrochemical and corrosion engineering can be accomplished by extending their knowledge of chemical engineering models. Includes course outline, textbooks selected, and teaching methods used. (JN)

Electrochemical tests for pitting and crevice corrosion susceptibility

International Nuclear Information System (INIS)

Postlethwaite, J.

1983-01-01

Passive metals are being considered as container materials for the disposal of nuclear waste by deep burial. Localized corrosion is a potential problem and electrochemical techniques have an important role in the assessment of the susceptibility of these container materials to crevice and pitting corrosion. This paper critically reviews both the theoretical background and the experimental details of the electrochemical test methods presently used in both industrial and scientific studies of localized corrosion in both halide and non-halide solutions and identifies those areas where theory and experimental behaviour are in agreement and those areas for which there is neither well established theory nor an experimental test method

Electrochemical corrosion behavior of Ni-containing hypoeutectic Al-Si alloy

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Abul Hossain

2015-12-01

Full Text Available Electrochemical corrosion characteristics of the thermally treated 2 wt % Ni-containing Al-6Si-0.5Mg alloy were studied in NaCl solutions. The corrosion behavior of thermally treated (T6 Al-6Si-0.5Mg (-2Ni alloys in 0.1 M NaCl solution was investigated by electrochemical potentiodynamic polarization technique consisting of linear polarization method using the fit of Tafel plot and electrochemical impedance spectroscopy (EIS techniques. Generally, linear polarization experiments revealed a decrease of the corrosion rate at thermal treated Al-6Si-0.5Mg-2Ni alloy. The EIS test results showed that there is no significant change in charge transfer resistance (Rct after addition of Ni to Al-6Si-0.5Mg alloy. The magnitude of the positive shift in the open circuit potential (OCP, corrosion potential (Ecorr and pitting corrosion potential (Epit increased with the addition of Ni to Al-6Si-0.5Mg alloy. The forms of corrosion in the studied Al-6Si-0.5Mg alloy (except Al-6Si-0.5Mg-2Ni alloy are pitting corrosion as obtained from the scanning electron microscopy (SEM study.

Shadow corrosion phenomenon. An out-of-pile study on electrochemical effects

Energy Technology Data Exchange (ETDEWEB)

Weber, Nadine

2017-04-28

The focus of the present thesis was the study of the enhanced corrosion phenomenon named ''Shadow Corrosion''. Within the context of researching based on the corrosion mechanism as well as the influencing parameters and driving forces, which cause or even intensify the corrosion, a variety of electrochemical characterization and surface analysis techniques were used. The first part of this thesis gives a short introduction with the definition of the term Shadow Corrosion and of the specific type called ''Enhanced Spacer Shadow Corrosion'' (ESSC). This is followed by a description of the involved materials being Zircaloy and Inconel 718. Chapter 2 introduces the background knowledge including fundamentals about environ-mental conditions under which Shadow Corrosion occurs as well as the oxidation behavior of Zircaloy and Inconel 718. Furthermore, the state of the art about the Shadow Corrosion mechanism is presented and a description of the influencing effects on the enhanced corrosion phenomenon, like galvanic corrosion, water radiolysis, and photo-effect, is given. Further information and parameters on the part of AREVA GmbH concerning water impurities and a used coating layer on Inconel 718 are listed, which are of interest for the issue concerning the phenomenon Shadow Corrosion. The last part of this chapter contains the experimental conditions and parameters for the laboratory experiments with focus on water chemistry, specimen geometry, and UV-light exposure for photoexcitation and water radiolysis. Three different working hypotheses of this thesis are described in chapter 3. One hypothesis regarding the Shadow Corrosion Phenomenon is based on a galvanic corrosion mechanism between Zircaloy and Inconel 718. In addition, it is supposed that the galvanic corrosion could be influenced by the deposition of silver on Zircaloy and Inconel 718 in the form of an increased galvanic current. A further assumption is that the

Shadow corrosion phenomenon. An out-of-pile study on electrochemical effects

International Nuclear Information System (INIS)

Weber, Nadine

2017-01-01

The focus of the present thesis was the study of the enhanced corrosion phenomenon named ''Shadow Corrosion''. Within the context of researching based on the corrosion mechanism as well as the influencing parameters and driving forces, which cause or even intensify the corrosion, a variety of electrochemical characterization and surface analysis techniques were used. The first part of this thesis gives a short introduction with the definition of the term Shadow Corrosion and of the specific type called ''Enhanced Spacer Shadow Corrosion'' (ESSC). This is followed by a description of the involved materials being Zircaloy and Inconel 718. Chapter 2 introduces the background knowledge including fundamentals about environ-mental conditions under which Shadow Corrosion occurs as well as the oxidation behavior of Zircaloy and Inconel 718. Furthermore, the state of the art about the Shadow Corrosion mechanism is presented and a description of the influencing effects on the enhanced corrosion phenomenon, like galvanic corrosion, water radiolysis, and photo-effect, is given. Further information and parameters on the part of AREVA GmbH concerning water impurities and a used coating layer on Inconel 718 are listed, which are of interest for the issue concerning the phenomenon Shadow Corrosion. The last part of this chapter contains the experimental conditions and parameters for the laboratory experiments with focus on water chemistry, specimen geometry, and UV-light exposure for photoexcitation and water radiolysis. Three different working hypotheses of this thesis are described in chapter 3. One hypothesis regarding the Shadow Corrosion Phenomenon is based on a galvanic corrosion mechanism between Zircaloy and Inconel 718. In addition, it is supposed that the galvanic corrosion could be influenced by the deposition of silver on Zircaloy and Inconel 718 in the form of an increased galvanic current. A further assumption is that the galvanic current could be decreased by a Cr

Electrochemical corrosion testing of metal waste forms

International Nuclear Information System (INIS)

Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

1999-01-01

Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys

Electrochemical corrosion of cermet coatings in artificial marine water

International Nuclear Information System (INIS)

Cabot, P.L.; Fernandez, J.; Guilemany, J.M.

1998-01-01

The electrochemical corrosion of different WC+12Co coatings sprayed on 34CrMo4 (UNS-G41350) steel by the high velocity oxygen fuel technique has been studied by corrosion potential and impedance measurements considering previous SEM observations and EDX microanalysis. The experiments were conducted in artificial marine water at 20 C and the impedance spectra were obtained at the corresponding corrosion potentials for the substrate, coating and substrate-coating systems. The impedance diagrams indicated that the electrochemical corrosion of the steel-coating systems is controlled by oxygen diffusion through a porous film of corrosion products, as in the case of the shot-blasted steel. In contrast, the corrosion of the coating appeared to be controlled by diffusion of oxygen through the electrolyte. The impedance diagrams obtained for the steel-coating systems depended on the porosities of the cermet coatings, thus being an useful procedure to characterize metals coated by cermets. (orig.)

Electrochemical corrosion behavior of gas atomized Al–Ni alloy powders

International Nuclear Information System (INIS)

Osório, Wislei R.; Spinelli, José E.; Afonso, Conrado R.M.; Peixoto, Leandro C.; Garcia, Amauri

2012-01-01

Highlights: ► Spray-formed Al–Ni alloy powders have cellular microstructures. ► Porosity has no deleterious effect on the electrochemical corrosion behavior. ► Better pitting corrosion resistance is related to a fine powder microstructure. ► A coarse microstructure can be related to better general corrosion resistance. - Abstract: This is a study describing the effects of microstructure features of spray-formed Al–Ni alloy powders on the electrochemical corrosion resistance. Two different spray-formed powders were produced using nitrogen (N 2 ) gas flow (4 and 8 bar were used). Electrochemical impedance spectroscopy (EIS), potentiodynamic anodic polarization techniques and an equivalent circuit analysis were used to evaluate the electrochemical behavior in a dilute 0.05 M NaCl solution at room temperature. It was found that a N 2 gas pressure of 8 bar resulted in a microstructure characterized by a high fraction of small powders and fine cell spacings, having improved pitting potential but higher corrosion current density when compared with the corresponding results of a coarser microstructure array obtained under a lower pressure. A favorable effect in terms of current density and oxide protective film formation was shown to be associated with the coarser microstructure, however, its pitting potential was found to be lower than that of the finer microstructure.

Electrochemical and Corrosion Properties of Aluminum Brass in Seawater Desalination Environments

Directory of Open Access Journals (Sweden)

Hong JU

2017-11-01

Full Text Available The corrosion behavior and mechanism of aluminum brass (HAl77-2 in seawater desalination plant were investigated using electrochemical measurement, Scanning Electronic Microscope (SEM and Energy Dispersive X-ray spectroscopy (EDX analysis. The electrochemical results revealed that the corrosion of HAl77-2 in the desalination artificial seawater depended on chloride ion concentrations, displaying a maximum with a chloride ion concentration of 2.3 wt.%. Corrosion rate of HAl77-2 initial increased and subsequently decreased with the increasing of chloride ion concentration. Moreover, corrosion of HAl77-2 becomes more severe when temperature rises. The above results obtained by electrochemical impedance spectroscopy and potentiodynamic polarization tests were in a good agreement. The results of SEM and EDX methods showed selective localized corrosion appeared remarkably on the surface of HAl77-2.DOI: http://dx.doi.org/10.5755/j01.ms.23.4.17170

Corrosion of conductive polypyrrole: Effects of environmental factors, electrochemical stimulation, and doping anions

International Nuclear Information System (INIS)

Qi Kai; Qiu Yubing; Chen Zhenyu; Guo Xingpeng

2012-01-01

Highlights: ► Corrosive galvanic cells form on PPy film with the electrochemical reduction of O 2. ► Suitable electrochemical stimulation can inhibit the PPy’s corrosion. ► PPy film doped with larger sized anions has better corrosion resistance performance. - Abstract: The effects of environmental factors, electrochemical stimulation, and doping anions on the corrosion behaviour of conductive polypyrrole (PPy) films in alkaline aqueous media were studied with cyclic voltammetry, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. High concentrations of electrolyte, low dissolved oxygen and low temperatures enhance the stability of PPy. Polarising PPy at a negative potential inhibits its corrosion obviously. PPy doped with large counter anions shows better corrosion resistance than PPy doped with small counter ions. The possible mechanism involved in PPy corrosion process is discussed.

Electrochemical aspects of microbiologically influenced corrosion

International Nuclear Information System (INIS)

Licina, G.J.

1989-01-01

Microbiologically influenced corrosion (MIC) is a topic that has gained considerable interest over the past decade, particularly in the oil production and nuclear power generation industries. Failures of stainless steels and copper-nickel alloys under conditions that would not be expected to be at all demanding such as during lay-up have been observed as a result of MIC. Failures in the time period between system construction and its operation are often associated with biological activity. Finally, MIC is generally associated with normally stagnant systems or systems which experience intermittent flow conditions. The diverse and redundant design philosophy of nuclear plants necessitates that a large number of systems are operated in this manner. Some of these systems are safety related while still others support safety related systems. As a result, the U.S. Nuclear Regulatory Commission and all nuclear utilities have become increasingly concerned with MIC. The purpose of this workshop is to provide a review of the most current technology related to the fundamental aspects of microbiologically influenced corrosion, its diagnosis, and its control. This paper reviews how microbes can influence the electrochemical processes that influence and often control corrosion; ways that these processes (hence, MIC) may be monitored; and electrochemical methods for their control. Examples of the influence of microbiological activity on anodic and cathodic reactions on steels, stainless steels, and copper based alloys in both aerated and dearated environments are provided since the electrochemical effects can be significantly different for each combination. 45 refs

Structure, adhesive strength and electrochemical performance of nitrogen doped diamond-like carbon thin films deposited via DC magnetron sputtering.

Science.gov (United States)

Khun, N W; Liu, E; Krishna, M D

2010-07-01

Nitrogen doped diamond-like carbon (DLC:N) thin films were deposited on p-Si (100) substrates by DC magnetron sputtering with different nitrogen flow rates at a substrate temperature of about 100 degrees C. The chemical bonding structure of the films was characterized by X-ray photoelectron spectroscopy (XPS) and micro-Raman spectroscopy. The adhesive strength and surface morphology of the films were studied using micro-scratch tester and scanning electron microscope (SEM), respectively. The electrochemical performance of the films was evaluated by potentiodynamic polarization testing and linear sweep voltammetry. The electrolytes used for the electrochemical tests were deaerated and unstirred 0.47 M KCl aqueous solution for potentiodynamic polarization testing and 0.2 M KOH and 0.1 M KCl solutions for voltammetric analysis. It was found that the DLC:N films could well passivate the underlying substrates though the corrosion resistance of the films decreased with increased nitrogen content in the films. The DLC:N films showed wide potential windows in the KOH solution, in which the detection ability of the DLC:N films to trace lead of about 1 x 10(-3) M Pb(2+) was also tested.

Electrochemical corrosion potential and noise measurement in high temperature water

International Nuclear Information System (INIS)

Fong, Clinton; Chen, Yaw-Ming; Chu, Fang; Huang, Chia-Shen

2000-01-01

Hydrogen water chemistry (HWC) is one of the most important methods in boiling water reactor(BWR) system to mitigate and prevent stress corrosion cracking (SCC) problems of stainless steel components. Currently, the effectiveness of HWC in each BWR is mainly evaluated by the measurement of electrochemical corrosion potentials (ECP) and on-line monitoring of SCC behaviors of stainless steels. The objective of this work was to evaluate the characteristics and performance of commercially available high temperature reference electrodes. In addition, SCC monitoring technique based on electrochemical noise analysis (ECN) was also tested to examine its crack detection capability. The experimental work on electrochemical corrosion potential (ECP) measurements reveals that high temperature external Ag/AgCl reference electrode of highly dilute KCl electrolyte can adequately function in both NWC and HWC environments. The high dilution external Ag/AgCl electrode can work in conjunction with internal Ag/AgCl reference electrode, and Pt electrode to ensure the ECP measurement reliability. In simulated BWR environment, the electrochemical noise tests of SCC were carried out with both actively and passively loaded specimens of type 304 stainless steel with various electrode arrangements. From the coupling current and corrosion potential behaviors of the passive loading tests during immersion test, it is difficult to interpret the general state of stress corrosion cracking based on the analytical results of overall current and potential variations, local pulse patterns, statistical characteristics, or power spectral density of electrochemical noise signals. However, more positive SCC indication was observed in the power spectral density analysis. For aqueous environments of high solution impedance, successful application of electrochemical noise technique for SCC monitoring may require further improvement in specimen designs and analytical methods to enhance detection sensitivity

Benchmarking of Zinc Coatings for Corrosion Protection: A Detailed Characterization of Corrosion and Electrochemical Properties of Zinc Coatings

Energy Technology Data Exchange (ETDEWEB)

Wijesinghe, Sudesh L; Zixi, Tan [Singapore Institute of Manufacturing Technology, Nanyang Drive (Singapore)

2017-02-15

Due to various types of Zn coatings for many decades for various applications, it is imperative to study and compare their corrosion resistance properties of some of these. Here, we introduce a systematic methodology for evaluation and validation of corrosion protection properties of metallic coatings. According to this methodology, samples are were exposed in an advanced cyclic corrosion test chamber according to ISO 14993, and removed at the end of each withdrawal for respective corrosion and electrochemical characterization to evaluate both barrier and galvanic protection properties. Corrosion protection properties of coatings were evaluated by visual examination according to ISO 10289, mass loss and subsequent corrosion rate measurements, electrochemical properties, and advanced electrochemical scanning techniques. In this study, corrosion protection properties of a commercial zinc rich coating (ZRC) on AISI 1020 mild steel substrates were evaluated and benchmarked against hot dip galvanized (HDG). Results were correlated, and corrosion protection capabilities of the two coatings were compared. The zinc rich coating performed better than hot dip galvanized coating in terms of overall corrosion protection properties, according to the exposure and experimental conditions used in this study. It proved to be a suitable candidate to replace hot dip galvanized coatings for desired applications.

Study on electrochemical corrosion mechanism of steel foot of insulators for HVDC lines

Science.gov (United States)

Zheng, Weihua; Sun, Xiaoyu; Fan, Youping

2017-09-01

The main content of this paper is the mechanism of electrochemical corrosion of insulator steel foot in HVDC transmission line, and summarizes five commonly used artificial electrochemical corrosion accelerated test methods in the world. Various methods are analyzed and compared, and the simulation test of electrochemical corrosion of insulator steel feet is carried out by water jet method. The experimental results show that the experimental environment simulated by water jet method is close to the real environment. And the three suspension modes of insulators in the actual operation, the most serious corrosion of the V type suspension hardware, followed by the tension string suspension, and the linear string corrosion rate is the slowest.

When can Electrochemical Techniques give Reliable Corrosion Rates on Carbon Steel in Sulfide Media?

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, Tor; Nielsen, Lars Vendelbo

2005-01-01

in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS). Oxygen entering the system accelerates......Effects of film formation on carbon steel in hydrogen sulfide media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from hydrogen sulfide solutions, biological sulfide media and natural sulfide containing geothermal water have been collected and the process...... of film formation in sulfide solutions was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data resulting in unreliable corrosion rates measured by electrochemical techniques. The effect is strongly increased if biofilm...

Tribological behavior of DLC films deposited on nitrided and post-oxidized stainless steel by PACVD

Science.gov (United States)

Dalibon, E. L.; Brühl, S. P.; Heim, D.

2012-06-01

In this work, the tribological behavior and adhesion of DLC films deposited by PACVD on AISI 420 martensitic stainless steel was evaluated. Prior to DLC deposition, the samples were nitrided and some of them also post-oxidized. The films were characterized by Raman and EDS, microhardness was assessed with Vickers indenter and the microstructure was analyzed by OM, SEM, FIB. Fretting and linear reciprocating sliding tests were performed using a WC ball as counterpart, and the adhesion of the DLC films was characterized using the Scratch Test and Rockwell C indentation. Corrosion behavior was evaluated by the Salt Spray Fog Test. The film showed a hardness of only about 1500 HV but it was about 15-20 microns thick. The results of the mechanical tests showed that pre-treatments (nitriding and oxidizing) of the substrate did not have a big influence in the tribological behavior of the coating. However, the nitriding treatment before the DLC coating process reduced the interface stress and enhanced the adhesion. Additionally, all the films evidenced good corrosion resistance in a saline environment, better than the AISI 420 itself.

Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys using Laboratory-Based Accelerated Corrosion and Electro-Chemical Methods

Science.gov (United States)

2014-07-01

Spray. Journal of Failure Analysis and Prevention 2008, 8 (2), 164–175. 34. Aluminium Alloy 5083, Plate and Sheet; SAE-AMS-QQ-A-250/6S; SAE...Corrosion Screening of EV31A Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods...Magnesium and Other Magnesium Alloys Using Laboratory-Based Accelerated Corrosion and Electro-chemical Methods Brian E. Placzankis, Joseph P

Corrosion monitoring in a straw-fired power plant using an electrochemical noise probe

DEFF Research Database (Denmark)

Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

2007-01-01

Electrochemical Noise Measurements have been carried out in situ in a straw-fired power plant using an experimental probe constructed from alumina and AlSl 347 steel. Based on a framework of controlled laboratory experiments it has been found that electrochemical noise has the unique ability...... to provide in-situ monitoring of intergranular corrosion in progress. The probe had a lifetime of two months. It was shown that down-time corrosion in the boiler was negligible. Electrochemical noise data indicated that metal temperatures around 590 degrees C should be avoided as the intergranular corrosion...

Electrochemical and corrosion properties of carbon steel in simulated geological disposal environments

International Nuclear Information System (INIS)

Sugimoto, Katsuhisa

2011-01-01

This paper reviews electrochemical and corrosion studies on the application of carbon steel to an overpack container, which is used for the geological disposal of radioactive wastes. Deaerated alkaline Na 2 SO 4 -NaHCO 3 - NaCl solutions and bentonite soaked with the solutions are used as simulated geological disposal environments. Electrochemical studies show the corrosion of the steel in an early stage is the activation control. Corrosion rates are controlled by the composition of the solutions, alloying elements, and the structure of the steel. The rates decrease with time due to the formation of FeCO 3 (siderite) film on the steel. Immersion corrosion tests show general corrosion morphology. Average corrosion rates of long duration have been evaluated. Clear proofs of the initiation of localized corrosion, such as pitting, crevice corrosion, hydrogen embrittlement and stress-corrosion cracking, have not been reported. (author)

Electrochemical Corrosion Investigations on Anaerobic Treated Distillery Effluent

Science.gov (United States)

Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

2014-09-01

Present study is focused on the corrosivity of anaerobic treated distillery effluent and corrosion performance of mild steel and stainless steels. Accordingly, electrochemical polarization tests were performed in both treated distillery and synthetic effluents. Polarization tests were also performed in synthetic solutions and it was observed that Cl- and K+ increase whereas SO4 -, PO4 -, NO3 -, and NO2 - decrease the corrosivity of effluent at alkaline pH. Further, comparison in corrosivity of distillery and synthetic effluents shows the former to be less corrosive and this is assigned due to the presence of amino acids and melanoidins. Mild steel experienced to have the highest corrosion rate followed by stainless steels—304L and 316L and lowest in case of SAF 2205. Relative corrosion resistance of stainless steels is observed to depend upon Cr, Mo, and N content.

Reliability of Electrochemical Techniques for Determining Corrosion Rates on Carbon Steel in Sulfide Media

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel; Hemmingsen, T.; Nielsen, Lars Vendelbo

2007-01-01

if the biofilm in combination with ferrous sulfide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 with electrochemical techniques - both by linear polarization resistance (LPR) and electrochemicel impedance spectroscopy (EIS). Oxygen entering the system......Effects of film formation on carbon steel in hydrogen sulfide (H2S) media may corrupt corrosion rate monitoring by electrochemical techniques. Electrochemical data from H2S solutions, biological sulfide media, and natural sulfide containing geothermal water have been collected, and the process...... of film formation in sulfide solutins was followed by video. It can be shown that capacitative and diffusional effects due to porous reactive deposits tend to dominate the data, resulting in unreliable corrosion rates measured using electrochemical techniques. The effect is strongly increased...

Electrochemical Corrosion of Stainless Steel in Thiosulfate Solutions Relevant to Gold Leaching

Science.gov (United States)

Choudhary, Lokesh; Wang, Wei; Alfantazi, Akram

2016-01-01

This study aims to characterize the electrochemical corrosion behavior of stainless steel in the ammoniacal thiosulfate gold leaching solutions. Electrochemical corrosion response was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy, while the semi-conductive properties and the chemical composition of the surface film were characterized using Mott-Schottky analysis and X-ray photoelectron spectroscopy, respectively. The morphology of the corroded specimens was analyzed using scanning electron microscopy. The stainless steel 316L showed no signs of pitting in the ammoniacal thiosulfate solutions.

Electrochemical and weight-loss study of carbon steel corrosion

International Nuclear Information System (INIS)

Thomas, V.J.; Olive, R.P.

2007-01-01

The Point Lepreau Generating Station (PLGS) will undergo an 18 month refurbishment project beginning in April, 2008. During this time, most of the carbon steel piping in the primary loop will be drained of water and dried. However, some water will remain during the shutdown due to the lack of drains in some lower points in the piping system. As a result, it is necessary to examine the effect of corrosion during the refurbishment. This study examined the effect of several variables on the corrosion rate of clean carbon steel. Specifically, the effect of oxygen in the system and the presence of chloride ions were evaluated. Corrosion rates were determined using both a weight-loss technique and electrochemical methods. The experiment was conducted at room temperature. The corrosion products from the experiment were analyzed using a Raman microscope. The results of the weight-loss measurements show that the corrosion rate of polished carbon steel is independent of both the presence of oxygen and chloride ions. The electrochemical method failed to yield meaningful results due to the lack of clearly interpretable data and the inherent subjectivity in the analysis. Lepidocricite was found to be the main corrosion product using the Raman microscope. (author)

Electrochemical corrosion behavior of a Ti-35Nb alloy for medical prostheses

International Nuclear Information System (INIS)

Cremasco, Alessandra; Osorio, Wislei R.; Freire, Celia M.A.; Garcia, Amauri; Caram, Rubens

2008-01-01

Since the 1980s, the titanium alloys show attractive properties for biomedical applications where the most important factors are, firstly, biocompatibility, corrosion and mechanical resistances, low modulus of elasticity, very good strength to weight ratio, reasonable formability and osseointegration. The aim of this study was to investigate the effects of two different heat treatments; furnace cooling and water quenching, on the general electrochemical corrosion resistance of Ti-35 wt%Nb alloy samples immersed in a 0.9% NaCl (0.15 mol L -1 ) solution at 25 deg. C and neutral pH range. The samples were obtained using a non-consumable tungsten electrode furnace with a water-cooled copper hearth under argon atmosphere. The microstructural pattern was examined by scanning electron microscopy (SEM) and X-ray diffractometry (XRD). In order to evaluate the electrochemical corrosion behavior of such Ti-Nb alloy samples, corrosion tests were performed by using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves. Analyses of an equivalent circuit have also been used to provide quantitative support for the discussions and understanding of the corrosion behavior. It was found that water quenching provides a microstructural pattern consisting of an alpha-martensite acicular phase which decreases the material electrochemical performance due to the stress-induced martensitic transformation

Electrochemical corrosion behavior of a Ti-35Nb alloy for medical prostheses

Energy Technology Data Exchange (ETDEWEB)

Cremasco, Alessandra [Department of Materials Engineering, State University of Campinas, UNICAMP, P.O. Box 6122, 13083-970 Campinas, SP (Brazil); Osorio, Wislei R. [Department of Materials Engineering, State University of Campinas, UNICAMP, P.O. Box 6122, 13083-970 Campinas, SP (Brazil)], E-mail: wislei@fem.unicamp.br; Freire, Celia M.A.; Garcia, Amauri; Caram, Rubens [Department of Materials Engineering, State University of Campinas, UNICAMP, P.O. Box 6122, 13083-970 Campinas, SP (Brazil)

2008-05-30

Since the 1980s, the titanium alloys show attractive properties for biomedical applications where the most important factors are, firstly, biocompatibility, corrosion and mechanical resistances, low modulus of elasticity, very good strength to weight ratio, reasonable formability and osseointegration. The aim of this study was to investigate the effects of two different heat treatments; furnace cooling and water quenching, on the general electrochemical corrosion resistance of Ti-35 wt%Nb alloy samples immersed in a 0.9% NaCl (0.15 mol L{sup -1}) solution at 25 deg. C and neutral pH range. The samples were obtained using a non-consumable tungsten electrode furnace with a water-cooled copper hearth under argon atmosphere. The microstructural pattern was examined by scanning electron microscopy (SEM) and X-ray diffractometry (XRD). In order to evaluate the electrochemical corrosion behavior of such Ti-Nb alloy samples, corrosion tests were performed by using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves. Analyses of an equivalent circuit have also been used to provide quantitative support for the discussions and understanding of the corrosion behavior. It was found that water quenching provides a microstructural pattern consisting of an alpha-martensite acicular phase which decreases the material electrochemical performance due to the stress-induced martensitic transformation.

Investigation of corrosion behavior of nitrogen doped and platinum/ruthenium doped diamond-like carbon thin films in Hank's solution

International Nuclear Information System (INIS)

Khun, N.W.; Liu, E.

2011-01-01

Undoped (DLC), nitrogen-doped (N-DLC) and platinum/ruthenium doped diamond-like carbon (PtRu-DLC) thin films were deposited on p-Si (100) substrates using a DC magnetron sputtering deposition system. The chemical composition, bonding structure, surface morphology and adhesion strength of the films were characterized using X-ray photoelectron spectroscopy (XPS), micro-Raman spectroscopy, atomic force microscopy (AFM) and micro-scratch test, respectively. The corrosion behavior of the films in a Hank's solution was investigated using potentiodynamic polarization test. The corrosion results revealed that the PtRu-DLC film had the highest corrosion potential among the films used in this study. Highlights: → DLC thin films were deposited on Si substrates via dc magnetron sputtering. → Some DLC films were doped with N and/or Pt/Ru. → The film corrosion behavior was studied in a Hank solution with polarization test. → The PtRu-DLC film showed the highest corrosion potential among the films studied.

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

International Nuclear Information System (INIS)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

XPS and TEM study of W-DLC/DLC double-layered film

International Nuclear Information System (INIS)

Takeno, Takanori; Komiyama, Takao; Miki, Hiroyuki; Takagi, Toshiyuki; Aoyama, Takashi

2009-01-01

A double-layered film of tungsten-containing diamond-like carbon (W-DLC) and DLC, (W-DLC)/DLC, was investigated. A film of 1.6 μm in thickness was deposited onto silicon substrate. The investigate double-layered coating was deposited by using the combination of PECVD and co-sputtering of tungsten metal target. Structure, interface and chemical bonding state of the investigated film were analyzed by Transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). From the results of the analyses, the structure of double-layered film is that amorphous phase of carbon is continued from DLC to W-DLC and tungsten metal clusters are dispersed in W-DLC layer.

Microstructure and mechanical properties of friction welded AISI 1040/AISI 304L steels before and after electrochemical corrosion

Energy Technology Data Exchange (ETDEWEB)

Sarsilmaz, Furkan [Firat Univ., Elazig (Turkey). Dept. of Mechatronics Engineering; Kirik, Ihsan [Batman Univ. (Turkey); Ozdemir, Niyazi [Firat Univ., Elazig (Turkey)

2018-03-01

The aim of the present study is to investigate the effect of welding parameters both on the electrochemical corrosion behavior and tensile strength of pre- and post-electrochemical corrosion of friction welded dissimilar steels. The microstructural changes of AISI 1040/AISI 304L friction welded couples and also parent materials were analyzed by using scanning electron microscopy. The electrochemical behaviors of AISI1040/AISI304L joints were comparatively investigated by potentiodynamic polarization curve test and by electrochemical impedance spectra. Moreover, tensile strength experiments were carried out determining the behavior of friction welded joints of pre- and post-electrochemical corrosion and results indicated that the maximum tensile test value of the dissimilar welded pre-electrochemical corrosion was higher than those of post-electrochemical corrosion and was also very close to AISI 1040 parent material value.

Corrosion behaviour of chemical conversion treatments on as-cast Mg-Al alloys: Electrochemical and non-electrochemical methods

International Nuclear Information System (INIS)

Rocca, E.; Juers, C.; Steinmetz, J.

2010-01-01

Magnesium alloys are often used in as-cast conditions. So, the aim of this work is to characterize the corrosion protection of as-cast AZ91D alloys coated with simple chemical conversion (phosphate-permanganate, and cerium-based coatings). With the two coatings, the electrochemical measurements show that the corrosion protection is due to both the inhibition of cathodic and anodic reactions, because of the presence of stable CeO 2 or manganese oxides in basic pH. Nevertheless, the non-electrochemical tests of corrosion are required to bring to light the healing effect of phosphate-permanganate coating compared to Ce-coating and to describe the corrosion behaviour completely. Finally phosphoric and soda pickling associated to phosphate-permanganate conversion treatment or cerium coating are ecologically efficient alternatives to fluoride-based pickling and the chromating treatment.

Screening of soil corrosivity by field testing: Results and design of an electrochemical soil corrosion probe

DEFF Research Database (Denmark)

Nielsen, Lars vendelbo; Bruun, Niels Kåre

1996-01-01

The corrosivity of different types of soil have been assessed by exposing carbon-steel plates at 50 different locations in Denmark for an extended period of time. The investigations included weight loss measurements and analysis of the chemical compositions of the corrosion products formed...... on the plates during exposure. An electrochemical soil corrosion probe has been designed and manufactured allowing for simultaneous measurements of several qauntities to predict corrosion. The probe consists of individual sections capable of measuring redox-potential, corrosion potential, soil resistivity...

Electrochemical investigations for understanding and controlling corrosion in nuclear reactor materials

International Nuclear Information System (INIS)

Gnanamoorthy, J.B.

1998-01-01

Electrochemical techniques such as potentiodynamic polarization have been used at the Indira Gandhi Centre for Atomic Research at Kalpakkam for understanding and controlling the corrosion of nuclear reactor materials such as austenitic stainless steels and chrome-moly steels. Results on the measurements of critical potentials for pitting and crevice corrosion of stainless steels and their weldments and of laser surface modified stainless steels in aqueous chloride solutions are discussed. Investigations carried out to correlate the degree of sensitization in types 304 and 316 stainless steels, measured by the electrochemical potentiokinetic reactivation technique, with the susceptibility to intergranular corrosion and intergranular stress corrosion cracking have been discussed. The stress corrosion cracking behaviour of weldments of type 316 stainless steel was studied in a boiling solution of a mixture of 5 M NaCl and 0.15 M Na 2 SO 4 acidified to give a pH of 1.3 by monitoring of the open circuit potential with time as well as by anodic polarization. Interesting information could also been obtained on the microbiologically influenced corrosion of type 304 stainless steels in a fresh water system by carrying out cyclic potentiodynamic polarization measurements as well as by monitoring the open circuit potential measurements with exposure time. Since secondary phases present (or developed during thermal ageing) in stainless steels have a significant influence on their corrosion behaviour, the estimation of these secondary phases by electrochemical methods has also been discussed. (author)

Corrosion behaviour of chemical conversion treatments on as-cast Mg-Al alloys: Electrochemical and non-electrochemical methods

Energy Technology Data Exchange (ETDEWEB)

Rocca, E. [Institut Jean Lamour UMR CNRS 7198, Nancy Universite - Corrosion Group, B.P. 70239, 54506 Vandoeuvre-Les-Nancy (France)], E-mail: emmanuel.rocca@lcsm.uhp-nancy.fr; Juers, C.; Steinmetz, J. [Institut Jean Lamour UMR CNRS 7198, Nancy Universite - Corrosion Group, B.P. 70239, 54506 Vandoeuvre-Les-Nancy (France)

2010-06-15

Magnesium alloys are often used in as-cast conditions. So, the aim of this work is to characterize the corrosion protection of as-cast AZ91D alloys coated with simple chemical conversion (phosphate-permanganate, and cerium-based coatings). With the two coatings, the electrochemical measurements show that the corrosion protection is due to both the inhibition of cathodic and anodic reactions, because of the presence of stable CeO{sub 2} or manganese oxides in basic pH. Nevertheless, the non-electrochemical tests of corrosion are required to bring to light the healing effect of phosphate-permanganate coating compared to Ce-coating and to describe the corrosion behaviour completely. Finally phosphoric and soda pickling associated to phosphate-permanganate conversion treatment or cerium coating are ecologically efficient alternatives to fluoride-based pickling and the chromating treatment.

Investigation of corrosion behavior of nitrogen doped and platinum/ruthenium doped diamond-like carbon thin films in Hank's solution

Energy Technology Data Exchange (ETDEWEB)

Khun, N.W.; Liu, E., E-mail: MEJLiu@ntu.edu.sg

2011-10-10

Undoped (DLC), nitrogen-doped (N-DLC) and platinum/ruthenium doped diamond-like carbon (PtRu-DLC) thin films were deposited on p-Si (100) substrates using a DC magnetron sputtering deposition system. The chemical composition, bonding structure, surface morphology and adhesion strength of the films were characterized using X-ray photoelectron spectroscopy (XPS), micro-Raman spectroscopy, atomic force microscopy (AFM) and micro-scratch test, respectively. The corrosion behavior of the films in a Hank's solution was investigated using potentiodynamic polarization test. The corrosion results revealed that the PtRu-DLC film had the highest corrosion potential among the films used in this study. Highlights: {yields} DLC thin films were deposited on Si substrates via dc magnetron sputtering. {yields} Some DLC films were doped with N and/or Pt/Ru. {yields} The film corrosion behavior was studied in a Hank solution with polarization test. {yields} The PtRu-DLC film showed the highest corrosion potential among the films studied.

Electrochemical Anti-corrosion System of Iron Tower Based on Solar Power Supply

Directory of Open Access Journals (Sweden)

Tian Tian

2018-01-01

Full Text Available Aiming at the serious problem of the corrosion of the transmission tower in the coastal area or in the harsh industrial area, a kind of electro-chemical anti-corrosion system based on solar power is designed. The system consists of a solar power module and an electrochemical anti-corrosion module: The solar power module consists of a solar panel, a photovoltaic controller, a accumulator and a constant potentiometer. The Electrochemical anti-corrosion modules include an anode block and an anode bed and reference electrode. The photovoltaic energy technology and forced current cathodic protection technology are used in the system, to achieve the effective protection of the tower anti-corrosion. Solar power supply to the nearest, solve the long-distance transmission loss and the high installation costs, form a simple structure, stable operation, low cost, clean and environmental protection, long service life of anti-corrosion system, with good economic efficiency and social benefits. It is of great significance to ensure the safe operation of the tower, maintain the normal operation of the power grid, and even promotes the optimization and upgrading of the industrial structure, save energy and reduces emissions, improve the safe and stable operation of the power system and the economic benefits, etc.

Corrosion-electrochemical behavior of zirconium in molten alkali metal carbonates

Science.gov (United States)

Nikitina, E. V.

2016-08-01

The corrosion and electrochemical characteristics of zirconium during its interaction with molten lithium, sodium, and potassium carbonates containing from 1 to 5 wt % additives to the salt phase are studied in a temperature range of 500-800°C using gravimetry, corrosion potential measurement, and anodic polarization. The substances decreasing the corrosion losses due to the strengthening and thickening of an oxide film (lithium, sodium, potassium hydroxides) are used as passivators. Sodium chloride, fluoride, and sulfate serve as corrosion stimulators (activators).

Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

International Nuclear Information System (INIS)

Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do

2016-01-01

In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E_o_c_p), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

Energy Technology Data Exchange (ETDEWEB)

Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do, E-mail: sdp.mari@gmail.com, E-mail: marciamg@uerj.br, E-mail: monickcruz@yahoo.com.br, E-mail: dijmaciel@gmail.com, E-mail: lsenna@uerj.br, E-mail: dalva@uerj.br [Universidade do Estado do Rio de Janeiro (UERJ), Rio de Janeiro, RJ (Brazil). Instituto de Quimica

2016-10-15

In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E{sub ocp}), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

Electrochemical heterogeneity and corrosion resistance of a welded titanium-zirconium joint

International Nuclear Information System (INIS)

Polyakov, S.G.; Goncharov, A.B.; Onoprienko, L.M.; Smiyan, O.D.

1992-01-01

The electrochemical behavior and corrosion resistance of various welded joints of zirconium alloy N-2.5 with commercial titanium VT1 made by the argon-arc method are studied. Electrochemical heterogeneity is studied by measuring the distribution of potentials over the surface, galvanic currents, and recording of polarization curves for different zones of a welded joint in 5% sulfuric acid solution at 340 K. It is established that electrochemical heterogeneity of the zones of an N-2.5 + VT1 welded joint leads to acceleration of the cathodic process in a welded joint and the anodic process along the fusion line from the titanium direction where the greatest hydrogenation of the metal and corrosion damage is correspondingly observed

Corrosion resistance of plasma-anodized AZ91D magnesium alloy by electrochemical methods

International Nuclear Information System (INIS)

Barchiche, C.-E.; Rocca, E.; Juers, C.; Hazan, J.; Steinmetz, J.

2007-01-01

Anodic coatings formed on magnesium alloys by plasma anodization process are mainly used as protective coatings against corrosion. The effects of KOH concentration, anodization time and current density on properties of anodic layers formed on AZ91D magnesium alloy were investigated to obtain coatings with improved corrosion behaviour. The coatings were characterized by scanning electron microscopy (SEM), electron dispersion X-ray spectroscopy (EDX), X-ray diffraction (XRD) and micro-Raman spectroscopy. The film is porous and cracked, mainly composed of magnesium oxide (MgO), but contains all the elements present in the electrolyte and alloy. The corrosion behaviour of anodized Mg alloy was examined by using stationary and dynamic electrochemical techniques in corrosive water. The best corrosion resistance measured by electrochemical methods is obtained in the more concentrated electrolyte 3 M KOH + 0.5 M KF + 0.25 M Na 3 PO 4 .12 H 2 O, with a long anodization time and a low current density. A double electrochemical effects of the anodized layer on the magnesium corrosion is observed: a large inhibition of the cathodic process and a stabilization of a large passivation plateau

Electrochemical noise based corrosion monitoring: FY 2001 final report

International Nuclear Information System (INIS)

EDGAR, C.

2001-01-01

Underground storage tanks made of mild steel are used to contain radioactive waste generated by plutonium production at the Hanford Site. Corrosion of the walls of these tanks is a major issue. Corrosion monitoring and control are currently provided at the Hanford Site through a waste chemistry sampling and analysis program. In this process, tank waste is sampled, analyzed and compared to a selection of laboratory exposures of coupons in simulated waste. Tank wall corrosion is inferred by matching measured tank chemistries to the results of the laboratory simulant testing. This method is expensive, time consuming, and does not yield real-time data. Corrosion can be monitored through coupon exposure studies and a variety of electrochemical techniques. A small number of these techniques have been tried at Hanford and elsewhere within the DOE complex to determine the corrosivity of nuclear waste stored in underground tanks [1]. Coupon exposure programs, linear polarization resistance (LPR), and electrical resistance techniques have all been tried with limited degrees of success. These techniques are most effective for monitoring uniform corrosion, but are not well suited for early detection of localized forms of corrosion such as pitting and stress corrosion cracking (SCC). Pitting and SCC have been identified as the most likely modes of corrosion failure for Hanford Double Shell Tanks (DST'S) [2-3]. Over the last 20 years, a new corrosion monitoring system has shown promise in detecting localized corrosion and measuring uniform corrosion rates in process industries [4-20]. The system measures electrochemical noise (EN) generated by corrosion. The term EN is used to describe low frequency fluctuations in current and voltage associated with corrosion. In their most basic form, EN-based corrosion monitoring systems monitor and record fluctuations in current and voltage over time from electrodes immersed in an environment of interest. Laboratory studies and field

The effect of recrystallization on corrosion and electrochemical behavior of 7150 Al alloy

Energy Technology Data Exchange (ETDEWEB)

Peng, G.S.; Chen, K.H.; Fang, H.C.; Chen, S.Y.; Chao, H. [State Key Laboratory for Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

2011-01-15

By weight loss, potentiodynamic polarization, cyclic voltammetry, and electrochemical impedance spectroscopy (EIS) techniques complemented by optical and scanning electron microscopy observations, the effect of recrystallization on the corrosion, and electrochemical behavior of 7150 Al alloy was studied. The results indicated that the high recrystallization fraction 7150-1 was worse than the low recrystallization fraction 7150-2 on corrosion resistance. The analysis of EIS indicated that 7150-1 exhibited obvious pitting corrosion at 5 h immersion time, whereas 7150-2 showed no obvious pitting corrosion even at 33 h. The corrosion route developed along the grain boundary of recrystallization grains, not along the grain boundary of unrecrystallization grains. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Membrane-Coated Electrochemical Sensor for Corrosion Monitoring in Natural Gas Pipelines

Directory of Open Access Journals (Sweden)

J. Beck

2017-07-01

Full Text Available Electrochemical sensors can be used for a wide range of online in- situ process monitoring applications. However, the lack of a consistent electrolyte layer has previously limited electrochemical monitoring in gas and supercritical fluid streams. A solid state sensor is being designed that uses an ion conducting membrane to perform conductivity and corrosion measurements in natural gas pipelines up to 1000 psi. Initial results show that membrane conductivity measurements can be correlated directly to water content down to dew points of 1°C with good linearity. Corrosion monitoring can also be performed using methods such as linear polarization resistance and electrochemical impedance spectroscopy (EIS, though care must be taken in the electrode design to minimize deviation between sensors.

Electrochemical corrosion behavior of carbon steel with bulk coating holidays

Institute of Scientific and Technical Information of China (English)

无

2006-01-01

With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

Corrosion Resistance Evaluation of Welded AISI 316 Stainless Steel by Electrochemical Method

International Nuclear Information System (INIS)

Baik, Shin Young; Kim, Kwan Hyu

1990-01-01

Electrochemical potentiokinetic polarization technique is known as quantitative, non-destructive and a rapid method for detecting sensitization and is essentially suitable for use in industrial fields and as laboratory research tools. In this study, electrochemical method was tested as a convenient means of the corrosion resistance evaluation for AISI 316L and 316 stainless steel(SS) and their welded sections. The sections were welded by TIG, MIG, CO 2 and ARC in 0.5N HCl as well as 1N H 2 SO 4 electrolyte with or without 0.01N KSCN. The results confirmed that electrochemical method could be used conveniently for corrosion resistance evaluation except reactivation aspect

Monitoring corrosion and biofilm formation in nuclear plants using electrochemical methods

International Nuclear Information System (INIS)

Licina, G.J.; Nekoksa, G.; Ward, G.L.; Howard, R.L.; Cubicciotti, D.

1993-01-01

During the 1980's, degradation of piping, heat exchangers, and other components in raw water cooled systems by a variety of corrosion mechanisms became an important in the reliability and cost effectiveness of U.S. nuclear plants. General and localized corrosion, including pitting and crevice corrosion, have all been shown to be operative in nuclear plant cooling systems. Microbiologically influenced corrosion (MIC) also afflicts nuclear cooling water and service water systems. The prediction of locations to be inspected, selection of mitigation measures, and control of water treatments and maintenance planning rely upon the accuracy and sensitivity of monitoring techniques. Electrochemical methods can provide rapid measurements of corrosion and biological activity on line. The results from a corrosion monitoring study in a service water system at a fresh water cooled nuclear plant are presented. This study utilized determinations of open circuit potential and reversed potentiodynamic scans on carbon steels, Admiralty, and stainless steels (Types 304 and 316 as well as high chromium, high molybdenum ferritic and austenitic grades) to evaluate the rate and form of corrosion to be anticipated in typical service. An electrochemical method that permits the monitoring of biofilm activity on-line has been developed. Results from laboratory and in-plant exposure in a nuclear power plant system are presented

Electrochemical migration, whisker formation, and corrosion behavior of printed circuit board under wet H2S environment

International Nuclear Information System (INIS)

Zou, Shiwen; Li, Xiaogang; Dong, Chaofang; Ding, Kangkang; Xiao, Kui

2013-01-01

Highlights: •The electrochemical migration, whisker formation, and corrosion behavior of PCB under wet H 2 S environment were observed and studied systematically. •The process of electrochemical migration of solder joints is explained. •The corrosion mechanism of PCB interconnectors induced by micro pores under wet H 2 S environment is discussed, and the corrosion reaction model is proposed. -- Abstract: Electrochemical migration, whisker formation, and corrosion behavior of printed circuit board (PCB) under wet H 2 S environment were analyzed by environment scanning electron microscope (ESEM), Energy dispersive X-ray spectroscopy (EDS) with mapping and element phase cluster (EPC) techniques, Raman Spectrum analysis and electrochemical impedance spectroscopy (EIS) technology. The results showed that nonuniform corrosion behavior occurred on PCB surfaces under 1 ppm wet H 2 S at 40 °C; whiskers formed on the inner sidewall of via-holes with a growth rate of 1.2 Å/s; numerous corrosion products migrated through the pore of plated gold layer, which broke off the protective layer. The corrosion rate was accelerated according to the big-cathode-small-anode model

Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

International Nuclear Information System (INIS)

Fekry, A.M.; Fatayerji, M.Z.

2009-01-01

The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride 0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

Respondence Between Electrochemical Fluctuations and Phenomenon for Localized Corrosion of Less-Noble Metals

International Nuclear Information System (INIS)

Itoi, Yasuhiko; Take, Seisho; Tsuru, Tooru

2008-01-01

We have been studying application of electrochemical noise (Fluctuation) analysis for localized corrosion. Foils of Zinc, Aluminum and Magnesium were used as specimens for electrochemical cell simulating localized corrosion. These specimens were dipped in sodium chloride solutions adjusted to each exponent of hydrogen ion concentration (pH) condition of 5.5, 10, 12 respectively. Time variations of potential and current were measured in those solutions, and simultaneously the surfaces of specimens were observed using microscope with television monitor. Two types of electrochemical cells were arranged for experiments simulated localized corrosion. The fluctuations on trendy component of short-circuited potential and short-circuited current were appeared in synchronization. It was seemed that these fluctuations result from hydrogen evolution on the aluminum active site in the crevice from the microscopic observation. In the case of zinc and magnesium, fluctuations appeared on the trendy component of the corrosion potential. Two types fluctuation were detected. First one is the fluctuation varied periodically. The second one is the random fluctuation. It was seemed that these fluctuations result from generation of corrosion products and hydrogen evolution on the active site in the crevice of zinc and magnesium from the microscopic observation

Corrosion and wear resistant metallic layers produced by electrochemical methods

DEFF Research Database (Denmark)

Christoffersen, Lasse; Maahn, Ernst Emanuel

1999-01-01

Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods....... Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...... of AISI 316, hard chromium and hardened Ni-P shows that there is no universal correlation between surface hardness and wear-corrosion loss. The possible relation between questionable passivity of Ni-P coatings and their high wear-corrosion loss rate compared to hard chromium is discussed....

Effect of antimony, bismuth and calcium addition on corrosion and electrochemical behaviour of AZ91 magnesium alloy

International Nuclear Information System (INIS)

Zhou Wei; Aung, Naing Naing; Sun Yangshan

2009-01-01

This study investigated the effect of antimony, bismuth and calcium addition on the corrosion and electrochemical behaviour of AZ91 magnesium alloy in 3.5% NaCl solution. Techniques including constant immersion, electrochemical potentiodynamic polarisation, scanning electron microscopy (SEM), energy dispersed spectroscopy (EDS) and X-ray diffraction (XRD) were used to characterise electrochemical and corrosion properties and surface topography. It was found that corrosion attack occurred preferentially on Mg 3 Bi 2 and Mg 3 Sb 2 particles while Mg 17 Al 8 Ca 0.5 and Mg 2 Ca phases showed no detrimental effect on corrosion. Combined addition of small amounts of bismuth and antimony to the AZ91 alloy resulted in significant increase in corrosion rate

Electrochemical Study of Welded AISI 304 and 904L Stainless Steel in Seawater in View of Corrosion

Directory of Open Access Journals (Sweden)

Richárd Székely

2010-10-01

Full Text Available This is a comparative study of the corrosion behaviour of welds in AISI 304 and AISI 904L stainless steels carried out in seawater model solution in the temperature range 5-35°C and the standard of corrosion testing of welds was followed. The corrosion rate and corrosion attack characteristics were determined for welds of the examined steels with several type of treatment. The aim of this work was to compare the steels based on their resistance against the corrosion in terms of pitting potential (Epit and repassivation potential (Erepass. Seawater is an electrochemically aggressive medium, which can initiate localised corrosion in welded stainless steels. Different electrochemical and testing methods were used, including cyclic voltammetry, chronopotentiometry, electrochemical impedance spectroscopy (EIS, pH measuring and penetration tests.

Development of new corrosion inhibitor tested on mild steel supported by electrochemical study

Directory of Open Access Journals (Sweden)

Hussein Jwad Habeeb

2018-03-01

Full Text Available Mild steel is a metal which is commonly used in industrials and manufacturing of equipment for most industries round the world. It is cheaper cost compared with the other metals and its durable, hard and easy-to-wear physical properties make it a major choice in the manufacture of equipment parts. The main problem through the uses of mild steel in industry is its resistance against corrosion, especially in acidic solutions. This case led to raise the cost of maintenance of equipment that used mild steel and as a result increased costs for the company. Organic corrosive inhibitors that also act as green chemicals, 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol have been synthesized. This inhibitor is tested as corrosion inhibitor on a mild steel sample MS in 1 M hydrochloric acid solution (HCl using electrochemical measurements test includes PD (Potentiodynamic, EIS (Electrochemical impedance spectroscopy, OCP (Open circuit potential and EFM (electrochemical frequency modulation. The obtained results indicate that 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol acts as a good corrosion inhibitor for mild steel sample in HCl solution with efficiency above 90%. Changes in the impedance parameters postulated adsorption on the mild steel specimens' surfaces of, which it going to the formation of protective coating layer. It also shows that 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol corrosion inhibitors are effective in helping to reduce and slow down the corrosion process that occurs on mild steel surface in hydrochloric acid solution. Increase of corrosion inhibitor concentration provides a protective layer of mild steel. However, this protective layer becomes weak when the temperature of the solution increases. Keywords: Hydroxybenzylideneaminomethy, Potentiodynamic, Electrochemical frequency modulation, Impedance

A comparison of the tribological behaviour of steel/steel, steel/DLC and DLC/DLC contact when lubricated with mineral and biodegradable oils

OpenAIRE

Kalin, Mitjan; Vižintin, Jože

2015-01-01

Diamond-like carbon (DLC) coatings, which can nowadays be applied to many highly loaded mechanical components, sometimes need to operate under lubricated conditions. It is reasonable to expect that in steel/DLC contacts, at least the steel counter body will behave according to conventional lubrication mechanisms and will interact with lubricants and additives in the contact. However, in DLC/DLC contacts, such mechanisms are still unclear. For example, the "inertness" of DLC coatings raises se...

The stability of DLC film on nitrided CoCrMo alloy in phosphate buffer solution

International Nuclear Information System (INIS)

Zhang, T.F.; Liu, B.; Wu, B.J.; Liu, J.; Sun, H.; Leng, Y.X.; Huang, N.

2014-01-01

CoCrMo alloy is often used as the material for metal artificial joint, but metal debris and metal ions are the main concern on tissue inflammation or tissue proliferation for metal prosthesis. In this paper, nitrogen ion implantation and diamond like carbon (DLC) film composite treatment was used to reduce the wear and ion release of biomedical CoCrMo substrate. The mechanical properties and stability of N-implanted/DLC composite layer in phosphate buffer solution (PBS) was evaluated to explore the full potential of N-implanted/DLC composite layer as an artificial joint surface modification material. The results showed that the DLC film on N implanted CoCrMo (N-implanted/DLC composite layer) had the higher surface hardness and wear resistance than the DLC film on virgin CoCrMo alloy, which was resulted from the strengthen effect of the N implanted layer on CoCrMo alloy. After 30 days immersion in PBS, the structure of DLC film on virgin CoCrMo or on N implanted CoCrMo had no visible change. But the adhesion and corrosion resistance of DLC on N implanted CoCrMo (N-implanted/DLC composite layer) was weakened due to the dissolution of the N implanted layer after 30 days immersion in PBS. The adhesion reduction of N-implanted/DLC composite layer was adverse for in vivo application in long term. So researcher should be cautious to use N implanted layer as an inter-layer for increasing CoCrMo alloy load carrying capacity in vivo environment.

Electrochemical corrosion behaviors of the X90 linepipe steel in NS4 solution

Directory of Open Access Journals (Sweden)

Jinheng Luo

2016-10-01

Full Text Available Oil and gas line pipes are laid underground and run through different areas in the laying process, so they will be subjected to different degrees of corrosion and even crack, leading to enormous casualties and economic losses. In order to guarantee the safe operation of line pipes, therefore, it is significant to investigate the electrochemical corrosion behaviors of pipe steel in a simulated soil environment. In this paper, the electrochemical corrosion behaviors of the base metals and welding materials of API 5L X90 steel longitudinally submerged arc welding pipes in near-neutral simulated soil solution (NS4 were studied by means of the electrochemical impedance spectroscopy (EIS and the potentiodynamic polarization testing technology. It is shown that the typical characteristic of anodic dissolution is presented but with no passivation phenomenon when X90 linepipe steel is put in NS4 solution. The base material is thermodynamically more stable than the seam weld material. The base material and seam weld samples were polarized under −850 mV polarization potential for different durations. It is demonstrated that with the proceeding of polarization, the polarization resistance and the corrosion resistance increase while the corrosion current density decreases. And the corrosion resistance of base material is better than that of seam weld material.

Electrochemical corrosion behavior of AZ91D alloy in ethylene glycol

Energy Technology Data Exchange (ETDEWEB)

Fekry, A.M. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)], E-mail: hham4@hotmail.com; Fatayerji, M.Z. [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

2009-11-01

The effect of concentration on the corrosion behavior of Mg-based alloy AZ91D was investigated in ethylene glycol-water solutions using electrochemical techniques i.e. potentiodynamic polarization, electrochemical impedance measurements (EIS) and surface examination via scanning electron microscope (SEM) technique. This can provide a basis for developing new coolants for magnesium alloy engine blocks. Corrosion behavior of AZ91D alloy by coolant is important in the automotive industry. It was found that the corrosion rate of AZ91D alloy decreased with increasing concentration of ethylene glycol. For AZ91D alloy in chloride >0.05 M or fluoride <0.05 M containing 30% ethylene glycol solution, they are more corrosive than the blank (30% ethylene glycol-70% water). However, at concentrations <0.05 for chloride or >0.05 M for fluoride containing ethylene glycol solution, some inhibition effect has been observed. The corrosion of AZ91D alloy in the blank can be effectively inhibited by addition of 0.05 mM paracetamol that reacts with AZ91D alloy and forms a protective film on the surface at this concentration as confirmed by surface examination.

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

International Nuclear Information System (INIS)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung; Pan, Szu-Jung; Tsai, Wen-Ta; Tai, Chen-Yi; Shih, Chuan-Feng

2013-01-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

Energy Technology Data Exchange (ETDEWEB)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Pan, Szu-Jung [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tai, Chen-Yi [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Shih, Chuan-Feng [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Department of Electrical Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China)

2013-02-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test.

Anodized titanium and stainless steel in contact with CFRP: an electrochemical approach considering galvanic corrosion.

Science.gov (United States)

Mueller, Yves; Tognini, Roger; Mayer, Joerg; Virtanen, Sannakaisa

2007-09-15

The combination of different materials in an implant gives the opportunity to better fulfill the requirements that are needed to improve the healing process. However, using different materials increases the risk of galvanic coupling corrosion. In this study, coupling effects of gold-anodized titanium, stainless steel for biomedical applications, carbon fiber reinforced polyetheretherketone (CFRP), and CFRP containing tantalum fibers are investigated electrochemically and by long-term immersion experiments in simulated body fluid (SBF). Potentiodynamic polarization experiments (i/E curves) and electrochemical impedance spectroscopy (EIS) of the separated materials showed a passive behavior of the metallic samples. Anodized titanium showed no corrosion attacks, whereas stainless steel is highly susceptibility for localized corrosion. On the other side, an active dissolution behavior of both of the CFRPs in the given environment could be determined, leading to delaminating of the carbon fibers from the matrix. Long-term immersion experiments were carried out using a set-up especially developed to simulate coupling conditions of a point contact fixator system (PC-Fix) in a biological environment. Electrochemical data were acquired in situ during the whole immersion time. The results of the immersion experiments correlate with the findings of the electrochemical investigation. Localized corrosion attacks were found on stainless steel, whereas anodized titanium showed no corrosion attacks. No significant differences between the two CFRP types could be found. Galvanic coupling corrosion in combination with crevice conditions and possible corrosion mechanisms are discussed. Copyright 2007 Wiley Periodicals, Inc.

Mechanical properties of fluorinated DLC and Si interlayer on a Ti biomedical alloy

International Nuclear Information System (INIS)

Chou, Chau-Chang; Wu, Yi-Yang; Lee, Jyh-Wei; Huang, Jen-Ching; Yeh, Chi-Hsiao

2013-01-01

Fluorinated amorphous diamond-like carbon (F-DLC) films were deposited on Ti6Al4V substrates by radio frequency plasma enhanced chemical vapor deposition (rf PECVD) technique using a mixture of methane (CH 4 ) and tetrafluoromethane (CF 4 ) gasses. A 100 nm Si interlayer was coated in advance by physical vapor deposition (PVD) process to improve the adhesion between F-DLC and Ti alloy. The structure and surface properties of F-DLC coatings, prepared by various fluorine flow ratios, were investigated by using X-ray diffraction spectroscopy, Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and scanning electron microscopy. The mechanical properties were evaluated by nano-indentation, and the adhesion, by micro-scratch. The results showed that a moderate incorporation of the fluorine content in the DLC films can still maintain acceptable mechanical properties, which, on the other hand, obtains remarkable benefits of blood compatibility and anti-corrosion. - Highlights: ► F-DLC’s sp2 carbon cluster increases with the precursors’ CF 4 /CH 4 ratio. ► F-DLC’s reduced elastic modulus and hardness decrease with the CF 4 /CH 4 ratio. ► F-DLC film’s adhesion strength degrades as the CF 4 /CH 4 ratio elevated. ► An F-DLC deposited Ti6Al4V produced by a smaller CF 4 /CH 4 ratio, 1-3, is suggested

Electrochemical corrosion behavior of MSIP Ni coating on depleted uranium surface

International Nuclear Information System (INIS)

Chen Lin; Li Kexue; Wang Qingfu; Wang Xiaohong; Guan Weijun

2014-01-01

The Ni film was prepared by magnetron sputtering ion plating to improve the corrosion resistance of depleted uranium. The corrosion resistance of the Ni film was examined by electrochemical corrosion station. The results show that the Ni film corrosion potential is -100.8 mV, whereas it is -641.2 mV for depleted uranium in 50 μg/g KCl solution. The Ni film is a barrier to protect the depleted uranium substrate avoiding the corrosive media attack. The Ni film polarization resistance and impedance are much higher, while the corrosion current density is much lower contrast with depleted uranium. None crack or flake is found through 70 h corrosion. The corrosion resistance and corrosion current keep stable. It is indicated that the corrosion resistance of depleted uranium is effectively improved after deposited Ni film by magnetron sputtering ion plating. (authors)

Application of electrochemical frequency modulation for monitoring corrosion and corrosion inhibition of iron by some indole derivatives in molar hydrochloric acid

International Nuclear Information System (INIS)

Khaled, K.F.

2008-01-01

The corrosion inhibition effect of four indole derivatives, namely indole (IND), benzotriazole (BTA), benzothiazole (BSA) and benzoimidazole (BIA), have been used as possible corrosion inhibitors for pure iron in 1 M HCl. In this study, electrochemical frequency modulation, EFM was used as an effective method for corrosion rate determination in corrosion inhibition studies. By using EFM measurements, corrosion current density was determined without prior knowledge of Tafel slopes. Corrosion rates obtained using EFM, were compared to that obtained from other chemical and electrochemical techniques. The results obtained from EFM, EIS, Tafel and weight loss measurements were in good agreement. Tafel polarization measurements show that indole derivatives are cathodic-type inhibitors. Molecular simulation studies were applied to optimize the adsorption structures of indole derivatives. The inhibitor/iron/solvent interfaces were simulated and the adsorption energies of these inhibitors were calculated. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies

An Electrochemical Method to Predict Corrosion Rates in Soils

Energy Technology Data Exchange (ETDEWEB)

Dafter, M. R. [Hunter Water Australia Pty Ltd, Newcastle (Australia)

2016-10-15

Linear polarization resistance (LPR) testing of soils has been used extensively by a number of water utilities across Australia for many years now to determine the condition of buried ferrous water mains. The LPR test itself is a relatively simple, inexpensive test that serves as a substitute for actual exhumation and physical inspection of buried water mains to determine corrosion losses. LPR testing results (and the corresponding pit depth estimates) in combination with proprietary pipe failure algorithms can provide a useful predictive tool in determining the current and future conditions of an asset{sup 1)}. A number of LPR tests have been developed on soil by various researchers over the years{sup 1)}, but few have gained widespread commercial use, partly due to the difficulty in replicating the results. This author developed an electrochemical cell that was suitable for LPR soil testing and utilized this cell to test a series of soil samples obtained through an extensive program of field exhumations. The objective of this testing was to examine the relationship between short-term electrochemical testing and long-term in-situ corrosion of buried water mains, utilizing an LPR test that could be robustly replicated. Forty-one soil samples and related corrosion data were obtained from ad hoc condition assessments of buried water mains located throughout the Hunter region of New South Wales, Australia. Each sample was subjected to the electrochemical test developed by the author, and the resulting polarization data were compared with long-term pitting data obtained from each water main. The results of this testing program enabled the author to undertake a comprehensive review of the LPR technique as it is applied to soils and to examine whether correlations can be made between LPR testing results and long-term field corrosion.

Corrosion behaviour of the UO2 pellet in corrosive solutions using electrochemical Technique

International Nuclear Information System (INIS)

Taftanzani, A.; Sucipto; Lahagu, F.; Irianto, B.

1996-01-01

The UO 2 electrodes has been made from the local product of UO 2 pellets. The corrosion behaviour of the UO 2 pellets is affected by solution, by pH value and by concentration of salt solution. Investigation into corrosion behaviour of UO 2 electrodes have been carried out in saturated salt solutions using electrochemical technique. The saturated solutions have been made from salts NaCl, Na 2 CO 3 , Na 2 SO 4 and Na 3 PO 4 . The pH value have been done over range 1 pH 10 and the salt concentration (C) over range 0,001 mol/l C 1,0 mol/l, Na 2 CO 3 solution produced the lowest corrosion rates of UO 2 pellets. Those rates were relative constant in the range of pH = 4 - 8. The results indicate an influence of the Na 2 CO 3 concentrations on the corrosions on the corrosion rate, and the lowest rates occur in 0,10 mol/l Na 2 CO 3 . The lowest corrosion rate was 0.3388 mil/year in 0.10 mol/l Na 2 CO 3 by pH = 4. (author)

In vitro and in vivo investigations into the biocompatibility of diamond-like carbon (DLC) coatings for orthopedic applications.

Science.gov (United States)

Allen, M; Myer, B; Rushton, N

2001-05-01

Diamond-like carbon (DLC) shows great promise as a durable, wear- and corrosion-resistant coating for biomedical implants. The effects of DLC coatings on the musculoskeletal system have not been investigated in detail. In this study, DLC coatings were deposited on polystyrene 24-well tissue culture plates by fast-atom bombardment from a hexane precursor. Two osteoblast-like cell lines were cultured on uncoated and DLC-coated plates for periods of up to 72 h. The effects of DLC coatings on cellular metabolism were investigated by measuring the production of three osteoblast-specific marker proteins: alkaline phosphatase, osteocalcin, and type I collagen. There was no evidence that the presence of the DLC coating had any adverse effect on any of the parameters measured in this study. In a second series of experiments, DLC-coated cobalt-chromium cylinders were implanted in intramuscular locations in rats and in transcortical sites in sheep. Histologic analysis of specimens retrieved 90 days after surgery showed that the DLC-coated specimens were well tolerated in both sites. These data indicate that DLC coatings are biocompatible in vitro and in vivo, and further investigations into their long-term biological and tribological performance are now warranted. Copyright 2001 John Wiley & Sons, Inc.

Evaluation of the Microbiologically Influenced Corrosion in a carbon steel making use of electrochemical techniques

International Nuclear Information System (INIS)

Diaz S, A.C.; Arganis, C.; Ayala, V.; Gachuz, M.; Merino, J.; Suarez, S.; Brena, M.; Luna, P.

2001-01-01

The Microbiologically Influenced Corrosion (MIC) has been identified as a problem of the nuclear plants systems in the last years. The electrochemical behavior of metal coupons of carbon steel submitted to the action of sulfate reducing bacteria (SRB) was evaluated, making use of the electrochemical techniques of direct current as well as electrochemical noise. The generated results show a little variation in the corrosion velocities which obtained by Tafel extrapolation and resistance to the linear polarization, whereas the electrochemical noise technique presented important differences as regards the registered behavior in environment with and without microorganisms. (Author)

Waterwall corrosion evaluation in coal-fired boilers using electrochemical measurements

Energy Technology Data Exchange (ETDEWEB)

Davis, K.; Lee, C.; Seeley, R.; Harding, S.; Heap, M.; Cox, W.

2000-07-01

Until recently, waterwall corrosion in North American coal-fired boilers was uncommon and relatively mild. However, the introduction of combustion modifications to reduce in-furnace NOx formation has led to notable increases in the frequency and severity of waterwall wastage. Reaction Engineering International (REI) has worked with the Department of Energy and EPRI to improve predictive capabilities and provide solutions for furnace wall wastage for a wide range of coal-fired furnaces. To date, this work has emphasized computational simulations. More recently, REI in partnership with Corrosion Management has begun complementary efforts to improve their services by evaluating technologies capable of determining the location/rate of high water wall wastage resulting from corrosion. After an evaluation of commercially available options, electrochemical noise (EN) technology has been chosen for continued development. This approach has been successfully applied to corrosion-related problems involving acid dewpoint corrosion in flue gas ductwork, FGD systems, cooling water systems, oil and gas production, and acid cleaning (Cox et al, 1999). This paper presents the results of preliminary testing of an EN probe in a high temperature environment typical of the lower furnace of a cyclone-fired boiler operating under staged conditions. The relationship between electrochemical responses and (1) stoichiometry and (2) local hydrogen sulfide concentration is investigated and the qualitative and quantitative usefulness of the approach for on-line risk management is considered.

Electrochemical and surface studies of some Porphines as corrosion inhibitor for J55 steel in sweet corrosion environment

Energy Technology Data Exchange (ETDEWEB)

Singh, Ambrish, E-mail: ambrish.16752@ipu.co.in [State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Chengdu, Sichuan 610500 (China); Department of Chemistry, LFTS, Lovely Professional University, Phagwara, Punjab 144402 (India); Lin, Yuanhua, E-mail: yhlin28@163.com [State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Chengdu, Sichuan 610500 (China); Ansari, K.R.; Quraishi, M.A. [Department of Applied Chemistry, Indian Institute of Technology, Banaras Hindu University, Varanasi, U.P. (India); Ebenso, Eno. E. [Department of Chemistry, School of Mathematical & Physical Sciences, North-West University(Mafikeng Campus), Private Bag X2046, Mmabatho 2735 (South Africa); Chen, Songsong; Liu, Wanying [CNPC Key Lab for Tubular Goods Engineering (Southwest Petroleum University), Chengdu, Sichuan 610500 (China)

2015-12-30

Graphical abstract: Corrosion inhibition of J55 steel in 3.5 wt.% NaCl solution saturated with CO2 by the three Porphines 5,10,15,20-Tetra(4-pyridyl)-21H,23H-porphine (P1), 5,10,15,20-Tetraphenyl-21H,23H-porphine (P2), 5,10,15,20-Tetrakis(4-hydroxyphenyl)-21H,23H-porphine (P3), electrochemical impedance spectroscopy (EIS), contact angle measurement, scanning electrochemical microscopy (SECM), and atomic force microscopy (AFM). - Highlights: • J55 steel protection in 3.5% NaCl solution saturated with CO2 by Porphines. • Weight loss and impedance results are in good agreement. • The adsorption of Porphines obeys the Langmuir adsorption isotherm. • Scanning electrochemical microscopy is used to discuss the insulated and conductive surface. • Examination of surface morphology by AFM. - Abstract: Corrosion inhibition of J55 steel in 3.5 wt.% NaCl solution saturated with CO{sub 2} by the three Porphines 5,10,15,20-Tetra(4-pyridyl)-21H,23H-porphine (P1), 5,10,15,20-Tetraphenyl-21H,23H-porphine (P2), 5,10,15,20-Tetrakis(4-hydroxyphenyl)-21H,23H-porphine (P3), electrochemical impedance spectroscopy (EIS), Contact angle measurement, scanning electrochemical microscopy (SECM), and atomic force microscopy (AFM). Adsorption of such Porphines on the J55 steel surface obeyed to the Langmuir adsorption isotherm. Atomic force microscopy (AFM), SECM, and Contact angle results confirm the formation of inhibitor film on J55 steel surface thereby mitigating corrosion.

Electrochemical and surface studies of some Porphines as corrosion inhibitor for J55 steel in sweet corrosion environment

International Nuclear Information System (INIS)

Singh, Ambrish; Lin, Yuanhua; Ansari, K.R.; Quraishi, M.A.; Ebenso, Eno. E.; Chen, Songsong; Liu, Wanying

2015-01-01

Graphical abstract: Corrosion inhibition of J55 steel in 3.5 wt.% NaCl solution saturated with CO2 by the three Porphines 5,10,15,20-Tetra(4-pyridyl)-21H,23H-porphine (P1), 5,10,15,20-Tetraphenyl-21H,23H-porphine (P2), 5,10,15,20-Tetrakis(4-hydroxyphenyl)-21H,23H-porphine (P3), electrochemical impedance spectroscopy (EIS), contact angle measurement, scanning electrochemical microscopy (SECM), and atomic force microscopy (AFM). - Highlights: • J55 steel protection in 3.5% NaCl solution saturated with CO2 by Porphines. • Weight loss and impedance results are in good agreement. • The adsorption of Porphines obeys the Langmuir adsorption isotherm. • Scanning electrochemical microscopy is used to discuss the insulated and conductive surface. • Examination of surface morphology by AFM. - Abstract: Corrosion inhibition of J55 steel in 3.5 wt.% NaCl solution saturated with CO_2 by the three Porphines 5,10,15,20-Tetra(4-pyridyl)-21H,23H-porphine (P1), 5,10,15,20-Tetraphenyl-21H,23H-porphine (P2), 5,10,15,20-Tetrakis(4-hydroxyphenyl)-21H,23H-porphine (P3), electrochemical impedance spectroscopy (EIS), Contact angle measurement, scanning electrochemical microscopy (SECM), and atomic force microscopy (AFM). Adsorption of such Porphines on the J55 steel surface obeyed to the Langmuir adsorption isotherm. Atomic force microscopy (AFM), SECM, and Contact angle results confirm the formation of inhibitor film on J55 steel surface thereby mitigating corrosion.

Corrosion-electrochemical characteristics of oxide-carbide and oxide-nitride coatings formed by electrolytic plasma

International Nuclear Information System (INIS)

Tomashov, N.D.; Chukalovskaya, T.V.; Medova, I.L.; Duradzhi, V.N.; Plavnik, G.M.

1990-01-01

The composition, structure, microhardness and corrosion-electrochemical properties of oxide-carbide and oxide-nitride coatings on titanium in 5n H 2 SO 4 , 50 deg, produced by the method of chemical-heat treatment in electrolytic plasma, containing saturation components of nitrogen and carbon, were investigated. It is shown that the coatings produced have increased hardness, possess high corrosion resistance in sulfuric acid solution at increased temperature, as to their electrochemcial behaviour they are similar to titanium carbide and nitride respectively. It is shown that high corrosion resistance is ensured by electrochemical mechanism of the oxide-carbide and oxide-nitride coating protection

Electrochemical Random Signal Analysis during Localized Corrosion of Anodized 1100 Aluminum Alloy in Chloride Environments

International Nuclear Information System (INIS)

Sakairi, M.; Shimoyama, Y.; Nagasawa, D.

2008-01-01

A new type of electrochemical random signal (electrochemical noise) analysis technique was applied to localized corrosion of anodic oxide film formed 1100 aluminum alloy in 0.5 kmol/m 3 H 3 BO 4 /0.05 kmol/m 3 Na 2 B 4 O 7 with 0.01 kmol/m 3 NaCl. The effect of anodic oxide film structure, barrier type, porous type, and composite type on galvanic corrosion resistance was also examined. Before localized corrosion started, incubation period for pitting corrosion, both current and potential slightly change as initial value with time. The incubation period of porous type anodic oxide specimens are longer than that of barrier type anodic oxide specimens. While pitting corrosion, the current and potential were changed with fluctuations and the potential and the current fluctuations show a good correlation. The records of the current and potential were processed by calculating the power spectrum density (PSD) by the Fast Fourier Transform (FFT) method. The potential and current PSD decrease with increasing frequency, and the slopes are steeper than or equal to minus one (-1). This technique allows observation of electrochemical impedance changes during localized corrosion

Prospects of DLC coating as environment friendly surface treatment process.

Science.gov (United States)

Kim, S W; Kim, S G

2011-06-01

After first commercialization in 90's, the applications of diamond-like carbon (DLC) have been significantly expanded to tool, automobile parts, machineries and moulds to enhance wear and friction properties. Although DLC has many advantages like high hardness, low friction electrical insulating and chemical stability and has the possible market, its application in the field is still very limited due to the gaps of understanding between end-user and developer of its advantage of costing. Recently, one of the most popular issues in the surface modification is providing the long lasting super-hydrophilic or -hydrophobic properties on the material surface for the outdoor usage. A lot of material loss is caused due to water corrosion which has to do with the flow and contacts of water like fuel cell separator and air conditioner parts. The consequence of development of functional surface based on the hydrophilic or hydrophobic design for the important parts would be really helpful for materials to be cleaner and more energy effective. Here, we first reviewed the DLC technology and then examined the kind of surface modification as well as its merits and disadvantage. We also looked at how we can improve super-hydrophilic and super hydrophobic for the DLC coating layer as well as current status of technology and arts of DLC. In the end, we would like to suggest it as one of the environmental friendly industrial technology. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

Application of spectral analysis of the electrochemical noise to the investigation of aluminium alloy pitting corrosion

International Nuclear Information System (INIS)

Bataillon, Christian

1987-01-01

The objective of this research is to decode (at least partially) the nature of the information contained in the electrochemical noise associated with the pitting corrosion phenomenon in aluminium alloys. After a general presentation of aluminium and its alloys and a report of a bibliographical study on the electrochemical noise, the author gives an overview of a theoretical approach of stochastic phenomena, and of an experimental approach. Then, the experimental investigation of the electrochemical noise in the case of pitting corrosion leads to a noise control law, to a study of the structure of pitting growth, and to the elaboration of a procedure of assessment of spectral characteristics of this noise. The author reports a systematic study of the electrochemical noise with respect to the parameters of the control law. Results allow a quantitative characterization of pitting corrosion resistance of the studied alloys, notably by using the kinetic aspect of pitting growth and the structure of pitting corrosion. The author discusses the physicochemical nature of random fluctuations which build up the noise. He proposes a more precise explanation of phenomena related to initiation and propagation of pitting corrosion on aluminium alloys in marine environment [fr

Electrochemical corrosion of Zircaloy-2 under PWR water chemistry but at room temperature

International Nuclear Information System (INIS)

Waheed, Abdel-Aziz Fahmy; Kandil, Abdel-Hakim Taha; Hamed, Hani M.

2016-01-01

Highlights: • There is no simple relation between the corrosion rate and LiOH concentration. • At low concentration, 100 ppm Li, an increase of the rate is due to the pH impact. • LiOH in concentrated solution led to accelerated corrosion by pH effect and porosity. • Boron abates the lithium effect by pH neutralizing and participation in the corrosion. - Abstract: Electrochemical corrosion of Zircaloy-2 was tested at room temperature in lithium hydroxide (LiOH) concentrations that ranged from 2.2 to 7000 ppm and boric acid (H 3 BO 3 ) concentrations that ranged from 50 to 4000 ppm. Following the corrosion experiments, the oxide films of specimens were examined by SEM to examine the oxide existence. LiOH concentrations as high as 1 M (7000-ppm lithium) can lead to significantly increased electrochemical corrosion rate. It is suggested that the accelerated corrosion in concentrated solution is caused by the synergetic effect of LiOH, pH and porosity generation. In solutions containing 100 ppm of lithium, the presence of boron had an ameliorating effect on the corrosion rates of Zircaloy-2. Similar to acceleration of corrosion by lithium, the inhibition by boron is due to a combined effect of pH neutralizing and its participation in the corrosion process.

Electrochemical noise measurements of steel corrosion in the molten NaCl-K2SO4 system

DEFF Research Database (Denmark)

Cappeln, Frederik Vilhelm; Bjerrum, Niels; Petrushina, Irina

2005-01-01

-called active corrosion (i.e., the corrosion proceeds with no passivation due to the influence of chlorine), characterized by the formation of volatile metal chlorides as a primary corrosion product. It was found possible to obtain an empirical separation of general and intergranular corrosion using kurtosis (a......Electrochemical noise measurements have been carried out on AISI347, 10CrMo910, 15Mo3, and X20CrMoV121 steels in molten NaCl-K2SO4 at 630 degrees C. Different types of current noise have been identified for pitting, intergranular and peeling corrosion. The corrosion mechanism was the so...... statistical parameter calculated from the electrochemical noise data). It was found that average kurtosis values above 6 indicated intergranular corrosion and average values below 6 indicated general corrosion. The response time for localized corrosion detection in in-plant monitoring was approximately 90 min...

Ion beam deposition of DLC and nitrogen doped DLC thin films for enhanced haemocompatibility on PTFE

International Nuclear Information System (INIS)

Srinivasan, S.; Tang, Y.; Li, Y.S.; Yang, Q.; Hirose, A.

2012-01-01

Diamond-like carbon (DLC) and N-doped DLC (DLC:N) thin films have been synthesized on polytetrafluroethylene (PTFE) and silicon wafers using ion beam deposition. Raman spectroscopy, atomic force microscopy, X-ray photoelectron spectroscopy and scanning electron microscopy were used to study the structural and morphological properties of the coated surface. The results show that the ion beam deposited DLC thin films exhibit high hardness and Young's modulus, low coefficient of friction and high adhesion to the substrate. Low concentration of nitrogen doping in DLC improves the mechanical properties and reduces the surface roughness. DLC coating decreases the surface energy and improves the wettability of PTFE. The platelet adhesion results show that the haemocompatibility of DLC coated PTFE, especially DLC:N coated PTFE, has been significantly enhanced as compared with uncoated PTFE. SEM observations show that the platelet reaction on the DLC and DLC:N coated PTFE was minimized as the platelets were much less aggregated and activated.

Development of new corrosion inhibitor tested on mild steel supported by electrochemical study

Science.gov (United States)

Habeeb, Hussein Jwad; Luaibi, Hasan Mohammed; Dakhil, Rifaat Mohammed; Kadhum, Abdul Amir H.; Al-Amiery, Ahmed A.; Gaaz, Tayser Sumer

2018-03-01

Mild steel is a metal which is commonly used in industrials and manufacturing of equipment for most industries round the world. It is cheaper cost compared with the other metals and its durable, hard and easy-to-wear physical properties make it a major choice in the manufacture of equipment parts. The main problem through the uses of mild steel in industry is its resistance against corrosion, especially in acidic solutions. This case led to raise the cost of maintenance of equipment that used mild steel and as a result increased costs for the company. Organic corrosive inhibitors that also act as green chemicals, 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol have been synthesized. This inhibitor is tested as corrosion inhibitor on a mild steel sample MS in 1 M hydrochloric acid solution (HCl) using electrochemical measurements test includes PD (Potentiodynamic), EIS (Electrochemical impedance spectroscopy), OCP (Open circuit potential) and EFM (electrochemical frequency modulation). The obtained results indicate that 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol acts as a good corrosion inhibitor for mild steel sample in HCl solution with efficiency above 90%. Changes in the impedance parameters postulated adsorption on the mild steel specimens' surfaces of, which it going to the formation of protective coating layer. It also shows that 4-hydroxybenzylideneaminomethyl-5-ethyl-1,3,4-thiadiazol corrosion inhibitors are effective in helping to reduce and slow down the corrosion process that occurs on mild steel surface in hydrochloric acid solution. Increase of corrosion inhibitor concentration provides a protective layer of mild steel. However, this protective layer becomes weak when the temperature of the solution increases.

Preparation of multi-layer film consisting of hydrogen-free DLC and nitrogen-containing DLC for conductive hard coating

Science.gov (United States)

Iijima, Yushi; Harigai, Toru; Isono, Ryo; Degai, Satoshi; Tanimoto, Tsuyoshi; Suda, Yoshiyuki; Takikawa, Hirofumi; Yasui, Haruyuki; Kaneko, Satoru; Kunitsugu, Shinsuke; Kamiya, Masao; Taki, Makoto

2018-01-01

Conductive hard-coating films have potential application as protective films for contact pins used in the electrical inspection process for integrated circuit chips. In this study, multi-layer diamond-like carbon (DLC) films were prepared as conductive hard-coating films. The multi-layer DLC films consisting of DLC and nitrogen-containing DLC (N-DLC) film were prepared using a T-shape filtered arc deposition method. Periodic DLC/N-DLC four-layer and eight-layer films had the same film thickness by changing the thickness of each layer. In the ball-on-disk test, the N-DLC mono-layer film showed the highest wear resistance; however, in the spherical polishing method, the eight-layer film showed the highest polishing resistance. The wear and polishing resistance and the aggressiveness against an opponent material of the multi-layer DLC films improved by reducing the thickness of a layer. In multi-layer films, the soft N-DLC layer between hard DLC layers is believed to function as a cushion. Thus, the tribological properties of the DLC films were improved by a multi-layered structure. The electrical resistivity of multi-layer DLC films was approximately half that of the DLC mono-layer film. Therefore, the periodic DLC/N-DLC eight-layer film is a good conductive hard-coating film.

Use of electrochemical techniques to study the corrosion of metals in model fluoride melts

Energy Technology Data Exchange (ETDEWEB)

Fabre, S. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France); Cabet, C., E-mail: celine.cabet@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, F-91191 Gif-sur-Yvette (France); Cassayre, L.; Chamelot, P. [Université Toulouse, INPT, UPS, Laboratoire de Génie Chimique, Département Procédés Electrochimiques, F-31062 Toulouse Cedex 09 (France); Delepech, S. [ENSCP, Laboratoire d’Électrochimie, de Chimie des Interface et Modélisation pour l’Energie, UMR 7575, 11 rue Pierre et Marie Curie, 75232 Paris Cedex 5 (France); Finne, J. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France); Massot, L. [Université Toulouse, INPT, UPS, Laboratoire de Génie Chimique, Département Procédés Electrochimiques, F-31062 Toulouse Cedex 09 (France); Noel, D. [EDF R and D, Département MMC, Groupe Chimie et Corrosion, 77818 Moret-sur-Loing Cedex (France)

2013-10-15

Molten fluorides are appealing coolants for innovative nuclear systems but structural alloys may undergo corrosion at high temperature. Because corrosion primarily occurs via electrochemical reactions, electrochemical techniques are ideal for the study of corrosion thermochemistry and kinetics. Examples are given. An electrochemical series was established using voltammetry in LiF–NaF at 1173 K. Stability increases in the following order: Na, Cr, Fe, Ni, Mo/W, Ag, Au. Various alloys were also classified according to their oxidation resistance. A cathodic protection method was developed to curb the intergranular attack of some nickel alloys in molten LiF–CaF{sub 2}–MgF{sub 2}–ZrF{sub 4} containing tellurium vapor at 953 K. Voltammetry and polarization resistance measurement were used to estimate the rate of chromium selective dissolution for nickel base alloys immersed in LiF–NaF at 1073 K and 1173 K.

Corrosion Study Using Electrochemical Impedance Spectroscopy

Science.gov (United States)

Farooq, Muhammad Umar

2003-01-01

Corrosion is a common phenomenon. It is the destructive result of chemical reaction between a metal or metal alloy and its environment. Stainless steel tubing is used at Kennedy Space Center for various supply lines which service the orbiter. The launch pads are also made of stainless steel. The environment at the launch site has very high chloride content due to the proximity to the Atlantic Ocean. Also, during a launch, the exhaust products in the solid rocket boosters include concentrated hydrogen chloride. The purpose of this project was to study various alloys by Electrochemical Impedance Spectroscopy in corrosive environments similar to the launch sites. This report includes data and analysis of the measurements for 304L, 254SMO and AL-6XN in primarily neutral 3.55% NaCl. One set of data for 304L in neutral 3.55%NaCl + 0.1N HCl is also included.

Novel corrosion experiments using the wire beam electrode: (III) Measuring electrochemical corrosion parameters from both the metallic and electrolytic phases

International Nuclear Information System (INIS)

Tan, Yong-Jun; Liu, Tie; Aung, Naing Naing

2006-01-01

The wire beam electrode (WBE) and the scanning reference electrode technique (SRET) have been applied in a novel combination to measure, for the first time, electrochemical parameters simultaneously from both the metallic and electrolytic phases of a corroding metal surface. The objective of this work is to demonstrate the application of this combined WBE-SRET method in obtaining unique information on localised corrosion mechanism, by investigating typical corrosion processes occurring over a mild steel WBE surface exposed to the classic Evans solution. The WBE method was used to map current and potential distributions in the metallic phase, and the SRET was used to map current or potential distribution in the electrolytic phase. It has been found that the combined WBE-SRET method is able to gain useful information on macro-cell electrochemical corrosion processes that involve macro-scale separation of anodes and cathodes. In such macro-cell corrosion systems, maps measured using WBE and SRET were found to correlate with each other and both methods were able to detect the locations of anodic sites. However the movement of the scanning probe during SRET measurements was found to affect the SRET detection of cathodic sites. In micro-cell corrosion systems where the separation of anodic and cathodic sites were less distinct, SRET measurement was found to be insensitive in detecting anodic and cathodic sites, while the WBE method was still able to produce results that correlated well with observed corrosion behaviour. Results obtained from this work suggest that the WBE-SRET method is applicable for understanding the initiation, propagation and electrochemical behaviour of localised corrosion anodes and cathodes, and also their dependence on externally controllable variables, such as solution pH changes and the existence of surface coatings

Dictionary corrosion and corrosion control

International Nuclear Information System (INIS)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

Electrochemical corrosion response of a low carbon heat treated steel in a NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Osorio, W.R.; Peixoto, L.C.; Garcia, L.R.; Garcia, A. [Department of Materials Engineering, State University of Campinas, SP (Brazil)

2009-10-15

Dual-phase (DP) steels are produced from a specific heat treatment procedure and have recently emerged as a potential class of engineering materials for a number of structural and automobile applications. Such steels have high strength-to-weight ratio and reasonable formability. The present study aims to investigate the effects of four different and conventional heat treatments (i.e., hot rolling, normalizing, annealing, and intercritical annealing) on the resulting microstructural patterns and on the electrochemical corrosion behavior. Electrochemical impedance spectroscopy (EIS) and Tafel plots were carried out on heat treated steel samples in a 0.5 M NaCl solution at 25 C with neutral pH. An equivalent circuit analysis was also used to provide quantitative support for the discussions. The normalizing and the annealing heat treatments have provided the highest and the lowest corrosion resistances, respectively. The intercritical annealing and as-received (hot rolled) low carbon steel samples have shown similar corrosion behavior. Although a deleterious effect on the corrosion resistance has been verified for DP steel due to the residual stress from the martensite formation, it combines good mechanical properties with intermediate electrochemical corrosion resistance. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Investigation of Physical Properties and Electrochemical Behavior of Nitrogen-Doped Diamond-Like Carbon Thin Films

Directory of Open Access Journals (Sweden)

Rattanakorn Saensak

2014-03-01

Full Text Available This work reports characterizations of diamond-like carbon (DLC films used as electrodes for electrochemical applications. DLC thin films are prepared on glass slides and silicon substrates by radio frequency plasma enhanced chemical vapor deposition (RF-PECVD using a gas mixture of methane and hydrogen. In addition, the DLC films are doped with nitrogen in order to reduce electrical resistivity. Compared to the undoped DLC films, the electrical resistivity of nitrogen-doped (N-doped DLC films is decreased by three orders of magnitude. Raman spectroscopy and UV/Vis spectroscopy analyses show the structural transformation in N-doped DLC films that causes the reduction of band gap energy. Contact angle measurement at N-doped DLC films indicates increased hydrophobicity. The results obtained from the cyclic voltammetry measurements with Fe(CN63-/Fe(CN64- redox species exhibit the correlation between the physical properties and electrochemical behavior of DLC films.

Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. I : Application of Electrochemical Techniques

NARCIS (Netherlands)

Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Van Westing, E.

2007-01-01

The electrochemical behavior of steel reinforcement in conditions of corrosion and cathodic protection was studied, using electrochemical impedance spectroscopy (EIS) and compared to reference (noncorroding) conditions. Polarization resistance (PR) method and potentiodynamic polarization (PDP) were

Investigation of selective corrosion resistance of aged lean duplex stainless steel 2101 by non-destructive electrochemical techniques

International Nuclear Information System (INIS)

Gao Juan; Jiang Yiming; Deng Bo; Zhang Wei; Zhong Cheng; Li Jin

2009-01-01

Lean duplex stainless steel 2101 (LDX2101) shows wide application potential due to its better corrosion performance and lower cost than traditional 304 austenite steel. This paper investigates the effects of thermal aging treatments at 700 deg. C for various aging times up to 100 h on the selective corrosion resistance of LDX2101 by two non-destructive electrochemical measurements: double-loop electrochemical potentiokinetic reactivation (DL-EPR) and electrochemical impedance spectroscopy (EIS). The evolution of microstructure was examined by optical microscopy, SEM microscopy and X-ray diffraction techniques (XRD). The results showed that the two applied electrochemical measurements agreed very well. Both methods were able to reveal the relationship between microstructure and selective corrosion resistance, which was related to the formation of chromium- and molybdenum-depleted zones around the precipitates, especially the σ phase, during aging. Nevertheless, more information could be obtained using EIS methods, including the interfacial charge transfer reaction and the corrosion product adsorption process. The results suggest that the susceptibility of the aged alloy to selective corrosion is presumably codetermined by the formation of chromium- and molybdenum-depleted areas, as well as by the replenishment of them, in these areas from the bulk during aging.

Electrochemical corrosion of Pb-1 wt% Sn and Pb-2.5 wt% Sn alloys for lead-acid battery applications

Energy Technology Data Exchange (ETDEWEB)

Osorio, Wislei R.; Peixoto, Leandro C.; Garcia, Amauri [Department of Materials Engineering, State University of Campinas - UNICAMP, PO Box 612, 13083-970 Campinas, SP (Brazil)

2009-12-01

The aim of this study was to compare the electrochemical corrosion behavior of as-cast Pb-1 wt% Sn and Pb-2.5 wt% Sn alloy samples in a 0.5 M H{sub 2}SO{sub 4} solution at 25 C. A water-cooled unidirectional solidification system was used to obtain the as-cast samples. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the electrochemical corrosion response. It was found that a coarse cellular array has a better electrochemical corrosion resistance than fine cells. The pre-programming of microstructure cell size of Pb-Sn alloys can be used as an alternative way to produce as-cast components of lead-acid batteries with higher corrosion resistance associated with environmental and economical aspects. (author)

Electrochemical techniques for practical evaluation of corrosion inhibitor effectiveness. Performance of cerium nitrate as corrosion inhibitor for AA2024T3 alloy

International Nuclear Information System (INIS)

Rosero-Navarro, N.C.; Curioni, M.; Bingham, R.; Duran, A.; Aparicio, M.; Cottis, R.A.; Thompson, G.E.

2010-01-01

In this work, a split-cell technique and image-assisted electrochemical noise analysis, which provide minimal perturbation of the freely corroding system and good time resolution, are proposed as a tool for simultaneous investigation of the corrosion inhibition mechanism and assessment of performance. The results obtained are compared with results from traditional electrochemical impedance spectroscopy, disclosing the advantages of these techniques in the evaluation of inhibitor performance. Specific attention is also given to the investigation of corrosion inhibition by cerium nitrate.

Electrochemical and Antimicrobial Properties of Diamondlike Carbon-Metal Composite Films

Energy Technology Data Exchange (ETDEWEB)

MORRISON, M. L.; BUCHANAN, R. A.; LIAW, P. K.; BERRY, C. J.; BRIGMON, R.; RIESTER, L.; JIN, C.; NARAYAN, R. J.

2005-05-11

Implants containing antimicrobial metals may reduce morbidity, mortality, and healthcare costs associated with medical device-related infections. We have deposited diamondlike carbon-silver (DLC-Ag), diamondlike carbon-platinum (DLC-Pt), and diamondlike carbon-silver-platinum (DLC-AgPt) thin films using a multicomponent target pulsed laser deposition process. Transmission electron microscopy of the DLC-silver and DLC-platinum composite films revealed that the silver and platinum self-assemble into nanoparticle arrays within the diamondlike carbon matrix. The diamondlike carbon-silver film possesses hardness and Young's modulus values of 37 GPa and 331 GPa, respectively. The diamondlike carbon-metal composite films exhibited passive behavior at open-circuit potentials. Low corrosion rates were observed during testing in a phosphate-buffered saline (PBS) electrolyte. In addition, the diamondlike carbon-metal composite films were found to be immune to localized corrosion below 1000 mV (SCE). DLC-silver-platinum films demonstrated exceptional antimicrobial properties against Staphylococcus bacteria. It is believed that a galvanic couple forms between platinum and silver, which accelerates silver ion release and provides more robust antimicrobial activity. Diamondlike carbon-silver-platinum films may provide unique biological functionalities and improved lifetimes for cardiovascular, orthopaedic, biosensor, and implantable microelectromechanical systems.

Combined geochemical and electrochemical methodology to quantify corrosion of carbon steel by bacterial activity

International Nuclear Information System (INIS)

Schutz, Marta K.; Moreira, Rebeca; Tribollet, Bernard; Vivier, Vincent; Bildstein, Olivier; Lartigue, Jean-Eric; Libert, Marie; Schlegel, Michel L.

2014-01-01

The availability of respiratory substrates, such as H 2 and Fe(II,III) solid corrosion products within nuclear waste repository, will sustain the activities of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB). This may have a direct effect on the rate of carbon steel corrosion. This study investigates the effects of Shewanella oneidensis (an HOB and IRB model organism) on the corrosion rate by looking at carbon steel dissolution in the presence of H 2 as the sole electron donor. Bacterial effect is evaluated by means of geochemical and electrochemical techniques. Both showed that the corrosion rate is enhanced by a factor of 2-3 in the presence of bacteria. The geochemical experiments indicated that the composition and crystallinity of the solid corrosion products (magnetite and vivianite) are modified by bacteria. Moreover, the electrochemical experiments evidenced that the bacterial activity can be stimulated when H 2 is generated in a small confinement volume. In this case, a higher corrosion rate and mineralization (vivianite) on the carbon steel surface were observed. The results suggest that the mechanism likely to influence the corrosion rate is the bioreduction of Fe(III) from magnetite coupled to the H 2 oxidation. (authors)

Electrochemical techniques to detect corrosion in concrete structures in nuclear installations - Technical note

International Nuclear Information System (INIS)

2002-01-01

The mechanism of corrosion in aqueous media is of electrochemical nature. This means that the oxidation of the metal is counterbalanced by the reduction of another substance in another region of the metallic surface. Therefore, zones (anodes and cathodes) with different electrochemical potential, develop. In the case of concrete the electrolyte is constituted by the pore solution, which is very alkaline. This pore solution is formed by mainly a mixture of KOH and NaOH presenting pH values ranging between 12.6-14. The solution is saturated in Ca(OH) 2 . Steel embedded in concrete is naturally protected by this high alkalinity and by the barrier effect of the cover itself. The two main causes of electrochemical corrosion are carbonation and the presence of chlorides. Carbonation usually induces a generalized corrosion while chloride will lead into pitting or localized attack. The corrosion can be easily recognized by the rust presence on the rebar and by the appearance of cracks running parallel to the rebars. The objective of this report is to describe the electrochemical non-destructive techniques that can be used in real size reinforced concrete structures to assess the corrosion condition of their reinforcement. These techniques can be used indistinctly in conventional civil engineering structures or in those of nuclear installations. Electrochemical techniques are used to detect electrochemical corrosion activity of metallic reinforcements. They cannot quantify stress corrosion cracking or hydrogen embrittlement although may give some qualitative information about them. The aims of their applications may be one of the following circumstances: 1. Quality control of new constructions; 2. Condition evaluation of existing structures for: - Identification of steel de-passivation, - Detecting corroding areas for rehabilitation purposes, - Calculation of residual load-bearing capacity of the structure, - Prediction of the damage evolution, - Determination of the

A study for anticorrosion and tribological behaviors of thin/thick diamond-like carbon films in seawater

Science.gov (United States)

Ye, Yewei; Jia, Shujuan; Zhang, Dawei; Liu, Wei; Zhao, Haichao

2018-03-01

The thin and thick diamond-like carbon (DLC) films were prepared by unbalanced magnetron sputtering technique on 304L stainless steels and (100) silicon wafers. Microstructure, mechanical, corrosion and tribological properties were systematically investigated by SEM, Raman, nanoindenter, scratch tester, modulab electrochemical workstation and R-tec multifunctional tribological tester. Results showed that the adhesion force presented a descending trend with the growth in soaking time. The adhesion force of the thin DLC film with high residual compressive stress (‑3.72 GPa) was higher than that of the thick DLC film (‑2.96 GPa). During the corrosion test, the thick DLC film showed a higher impendence and a lower corrosion current density than the thin DLC film, which is attributed to the barrier action of large thickness. Compared to bare 304L substrate, the friction coefficients and wear rates of DLC films in seawater were obviously decreased. Meanwhile, the thin DLC film with ideal residual compressive stress, super adhesion force and good plastic deformation resistance revealed an excellent anti-wear ability in seawater.

Vessel fluence evaluation for SMART using DLC-23 and DLC-185 data libraries

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyo Youn; Cho, Byung Oh; Joo, Han Gyu [Korea Atomic Energy Research Institute, Taejon (Korea)

1999-10-01

In this report, it was performed the vessel fluence evaluation for SMART using nuclear cross-section libraries of DLC-23/CASK and DLC-185/BUGLE-96 and it was compared with the results. It was shown that the maximum neutron fluences for the inner surface of SMART vessel, which has 60 years lifetime and 90% capacity factor, resulted from using DLC-23/CASK and DLC-185/BUGLE-96 are 2.88x10{sup 16} n/cm{sup 2} and 1.98 x10{sup 16} n/cm{sup 2}, respectively. It is concluded that the fast neutron fluence at the reactor pressure vessel of SMART is far less than 1.0x10{sup 20} n/cm{sup 2} which is specified by the requirement of 10 CFR 50.61 and the SMART has the preservation of reactor vessel integrity throughout the reactor lifetime. Also, it was shown that the result using DLC-23/CASK has conservatism of about 30% comparing with the result using DLC-185/BUGLE-96. 15 refs., 7 figs., 13 tabs. (Author)

The influence of current collector corrosion on the performance of electrochemical capacitors

Science.gov (United States)

Wojciechowski, Jarosław; Kolanowski, Łukasz; Bund, Andreas; Lota, Grzegorz

2017-11-01

This paper discusses the effect of current collector (stainless steel 316L) corrosion on the performance of electrochemical capacitors operated in aqueous electrolytes. This topic seems to be often neglected in scientific research. The studied electrolytes were 1 M H2SO4, 1 M KI, 1 M Na2SO4, 1 M KOH and 6 M KOH. The corrosion process was investigated by means of selected direct and alternating current techniques. The surface of the current collectors as well as the corrosion products were characterised using scanning electron microscopy, energy-dispersive X-ray spectroscopy, Raman spectroscopy and atomic force microscopy. Stainless steel 316L in alkaline solutions is characterised by the lowest values of corrosion potentials whereas the potentials in acidic media become the most noble. Our studies show that corrosion potentials increase with decreasing pH value. This phenomenon can be explained with the formation of passive oxide films on the stainless steel current collectors. The passive oxide films are usually thicker and more porous in alkaline solutions than that in the other electrolytes. The processes occurring at the electrode/electrolyte interfaces strongly influence the working parameters of electrochemical capacitors such as voltage, working potentials of single electrodes, self-discharge as well as the internal resistance and cycling stability.

Coating NiTi archwires with diamond-like carbon films: reducing fluoride-induced corrosion and improving frictional properties.

Science.gov (United States)

Huang, S Y; Huang, J J; Kang, T; Diao, D F; Duan, Y Z

2013-10-01

This study aims to coat diamond-like carbon (DLC) films onto nickel-titanium (NiTi) orthodontic archwires. The film protects against fluoride-induced corrosion and will improve orthodontic friction. 'Mirror-confinement-type electron cyclotron resonance plasma sputtering' was utilized to deposit DLC films onto NiTi archwires. The influence of a fluoride-containing environment on the surface topography and the friction force between the brackets and archwires were investigated. The results confirmed the superior nature of the DLC coating, with less surface roughness variation for DLC-coated archwires after immersion in a high fluoride ion environment. Friction tests also showed that applying a DLC coating significantly decreased the fretting wear and the coefficient of friction, both in ambient air and artificial saliva. Thus, DLC coatings are recommended to reduce fluoride-induced corrosion and improve orthodontic friction.

Evaluation of Electrochemical Behavior of Nopal Extract (Opuntia Ficus- Indica as Possible Corrosion Inhibitor

Directory of Open Access Journals (Sweden)

Araceli Mandujano-Ruíz

2017-11-01

Full Text Available Corrosion is one of the main problems of degradation in components, tooling, equipment and even in structural applications, examples of this are the carbon steels. In the present work, the capacity of corrosion inhibition of a biodegradable organic extract from the Nopal plant (Opuntia ficus-indica, for the protection of carbon steel type AISI 1018 was studied adding 50% v/v of the Nopal extract (EN in a solution of H2SO4 (0.6 mol.l-1. Polarization Resistance (LPR and Electrochemical Impedance Spectroscopy (EIS techniques were used for the electrochemical evaluation at room temperature for 24 h in order to obtain corrosion rates (Vcorr and inhibition efficiency (IE. Metallographic examination was also carried out to register the surface damage by corrosion. The results showed a reduction of the Vcorr with a maximum IE value of about 84% by adding the organic- liquid extracted from Nopal.

Electrochemical potential measurements in boiling water reactors; relation to water chemistry and stress corrosion

International Nuclear Information System (INIS)

Indig, M.E.; Cowan, R.L.

1981-01-01

Electrochemical potential measurements were performed in operating boiling water reactors to determine the range of corrosion potentials that exist from cold standby to full power operation and the relationship of these measurements to reactor water chemistry. Once the corrosion potentials were known, experiments were performed in the laboratory under electrochemical control to determine potentials and equivalent dissolved oxygen concentrations where intergranular stress corrosion cracking (IGSCC) would and would not occur on welded Type-304 stainless steel. At 274 0 C, cracking occurred at potentials that were equivalent to dissolved oxygen concentration > 40 to 50 ppb. With decreasing temperature, IGSCC became more difficult and only severely sensitized stainless steel would crack. Recent in-reactor experiments combined with the previous laboratory data, have shown that injection of small concentrations of hydrogen during reactor operation can cause a significant decrease in corrosion potential which should cause immunity to IGSCC. (author)

ELECTROCHEMICAL STUDIES OF URANIUM METAL CORROSION MECHANISM AND KINETICS IN WATER

International Nuclear Information System (INIS)

Boudanova, Natalya; Maslennikov, Alexander; Peretroukhine, Vladimir F.; Delegard, Calvin H.

2006-01-01

During long-term underwater storage of low burn-up uranium metal fuel, a corrosion product sludge forms containing uranium metal grains, uranium dioxide, uranates and, in some cases, uranium peroxide. Literature data on the corrosion of non-irradiated uranium metal and its alloys do not allow unequivocal prediction of the paragenesis of irradiated uranium in water. The goal of the present work conducted under the program 'CORROSION OF IRRADIATED URANIUM ALLOYS FUEL IN WATER' is to study the corrosion of uranium and uranium alloys and the paragenesis of the corrosion products during long-term underwater storage of uranium alloy fuel irradiated at the Hanford Site. The elucidation of the physico-chemical nature of the corrosion of irradiated uranium alloys in comparison with non-irradiated uranium metal and its alloys is one of the most important aspects of this work. Electrochemical methods are being used to study uranium metal corrosion mechanism and kinetics. The present part of work aims to examine and revise, where appropriate, the understanding of uranium metal corrosion mechanism and kinetics in water

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-03-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

Science.gov (United States)

Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

2016-01-01

An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

Electrochemical testing of passivity state and corrosion resistance of supermartensitic stainless steels

Directory of Open Access Journals (Sweden)

S. Lasek

2010-01-01

Full Text Available On low interstitial - supermartensitic stainless steels (X1CrNiMo 12-5-1, X2CrNiMo 13-6-2, X1CrNiMo 12-6-2 the electrochemical potentiodynamic polarization tests were carried out and the passive state stability and localized corrosion resistance were compared and evaluated. The effect of quenching and tempering as well as the changes in microstructure on polarisation curves and corrosion properties at room temperature were established. Small differences in chemical composition of steels were also registered on their corrosion parameters changes and resistance.

Electrochemical corrosion behaviour of nickel chromium-chromium carbide coating by HVOF process

Science.gov (United States)

Amudha, A.; Nagaraja, H. S.; Shashikala, H. D.

2018-04-01

To overcome the corrosion problem in marine industry, coatings are one of the most economical solutions. In this paper, the corrosion behaviour of 25(NiCr)-75Cr3C2 cermet coating on low carbon steel substrate by HVOF process is studied. Different phases such as Cr7C3 and Cr3C2, along with Ni and chromium oxide(Cr3O2) constituents present in the coating were revealed by X-Ray Diffraction (XRD) analysis. The morphology of the coating obtained by scanning electron microscope (SEM) gave confirmation for the XRD analysis. Electrochemical corrosion techniques such as Linear Polarization Resistance (LPR) and Electrochemical Impedance Spectroscopy (EIS) were used to study the corrosion behaviour of the cermet in 3.5wt% NaCl electrolyte solution. The corrosion current density of the coated sample and substrate were found to be 6.878µA/cm-2 and 21.091µA/cm-2 respectively. The Nyquist Impedance spectra were used to derive an equivalent circuit to analyze the interaction between the coating and electrolyte. The Bode Impedance plots obtained by EIS for the coating showed a typical passive material capacitive behaviour, indicated by medium to low frequency with phase angle approaching -60o, suggesting that a stable film is formed on the tested material in the electrolyte used.

Laser micromachining of sputtered DLC films

International Nuclear Information System (INIS)

Fu, Y.Q.; Luo, J.K.; Flewitt, A.J.; Ong, S.E.; Zhang, S.; Milne, W.I.

2006-01-01

DLC films with different thicknesses (from 100 nm to 1.9 μm) were deposited using sputtering of graphite target in pure argon atmosphere without substrate heating. Film microstructures (sp 2 /sp 3 ratio) and mechanical properties (modulus, hardness, stress) were characterized as a function of film thickness. A thin layer of aluminum about 60 nm was deposited on the DLC film surface. Laser micromachining of Al/DLC layer was performed to form microcantilever structures, which were released using a reactive ion etching system with SF 6 plasma. Due to the intrinsic stress in DLC films and bimorph Al/DLC structure, the microcantilevers bent up with different curvatures. For DLC film of 100 nm thick, the cantilever even formed microtubes. The relationship between the bimorph beam bending and DLC film properties (such as stress, modulus, etc.) were discussed in details

Electrochemical corrosion study of Mg–Al–Zn–Mn alloy in aqueous ethylene glycol containing chloride ions

Directory of Open Access Journals (Sweden)

Harish Medhashree

2017-01-01

Full Text Available Nowadays most of the automobiles use magnesium alloys in the components of the engine coolant systems. These engine coolants used are mainly composed of aqueous ethylene glycol along with some inhibitors. Generally the engine coolants are contaminated by environmental anions like chlorides, which would enhance the rate of corrosion of the alloys used in the coolant system. In the present study, the corrosion behavior of Mg–Al–Zn–Mn alloy in 30% (v/v aqueous ethylene glycol containing chloride anions at neutral pH was investigated. Electrochemical techniques, such as potentiodynamic polarization method, cyclic polarization and electrochemical impedance spectroscopy (EIS were used to study the corrosion behavior of Mg–Al–Zn–Mn alloy. The surface morphology, microstructure and surface composition of the alloy were studied by using the scanning electron microscopy (SEM, optical microscopy and energy dispersion X-ray (EDX analysis, respectively. Electrochemical investigations show that the rate of corrosion increases with the increase in chloride ion concentration and also with the increase in medium temperature.

Corrosion-electrochemical and mechanical properties of aluminium-berylium alloys alloyed by rare-earth metals

International Nuclear Information System (INIS)

Safarov, A.M.; Odinaev, Kh.E.; Shukroev, M.Sh.; Saidov, R.Kh.

1997-01-01

In order to study influence of rare earth metals on corrosion-electrochemical and mechanical properties of aluminium-berylium alloys the alloys contain 1 mass % beryllium and different amount of rare earth metals were obtained.-electrochemical and mechanical properties of aluminium-berylium alloys. The electrochemical characteristics of obtained alloys, including stationary potential, potentials of passivation beginning and full passivation, potentials of pitting formation and re passivation were defined.

Corrosion-electrochemical behaviour and mechanical properties ofaluminium alloy-321, alloyed by barium

International Nuclear Information System (INIS)

Ganiev, I.; Mukhiddinov, G.N.; Kargapolova, T.V.; Mirsaidov, U.

1995-01-01

The purpose of present work is studying of influence of barium additionson electrochemical corrosion of casting aluminium-copper alloy Al-321,containing as base alloying components copper, chromium, manganese, titanium,zirconium, cadmium

CHROMATE INHIBITION OF THE LOCALIZED CORROSION OF ALUMINUM: MEASUREMENTS OF ELECTROCHEMICAL TRANSIENTS

International Nuclear Information System (INIS)

SASAKI, K.; ISAACS, H.S.

2001-01-01

We investigated the inhibition by chromate ions of the localized corrosion of aluminum by electrochemical transient measurements. In agreement with other work, the measurements demonstrated that chromate is a cathodic inhibitor for aluminum in open circuit. The reduction of hexavalent chromium to trivalent chromium is assumed to take place on catalyzed sites of the surface. The resulting products inhibit oxygen reduction reactions at these sites, thereby retarding pitting corrosion

Electrochemical corrosion of lanthanum chromite and yttrium chromite in coal slag

Energy Technology Data Exchange (ETDEWEB)

Marchant, D.D.; Bates, J.L.

1981-01-01

Lanthanum chromites have long been considered as electrodes for magnetohydrodynamic (MHD) generator channels. These chromites, when doped with divalent ions such as Ca, Mg or Sr, have adequate electronic and electrical conductivity (2), and melting points greater than 2500/sup 0/K. However, above approx. 1850/sup 0/K, selective vapor loss of chromium results in the formation of a La/sub 2/O/sub 3/ phase. The La/sub 2/O/sub 3/ is hydroscopic at room temperature, resulting in a large volume change and loss of mechanical integrity when exposed to H/sub 2/O. The analogous yttrium chromites have thermal and electrical properties similar to that for the lanthanum chromites. Although vapor loss of Cr results in the formation of Y/sub 2/O/sub 3/, this oxide does not hydrate. Corrosion studies of yttrium chromite compositions show that doped YCrO/sub 3/ may be a viable MHD electrode. An electrochemical corrosion study of both magnesium-doped lanthanum and yttrium chromites in synthetic coal slag electrolytes is described. Possible chemical and electrochemical degradation phenomena, as well as the relative rates of corrosion are emphasized.

Standard practice for calculation of corrosion rates and related information from electrochemical measurements

CERN Document Server

American Society for Testing and Materials. Philadelphia

1989-01-01

1.1 This practice covers the providing of guidance in converting the results of electrochemical measurements to rates of uniform corrosion. Calculation methods for converting corrosion current density values to either mass loss rates or average penetration rates are given for most engineering alloys. In addition, some guidelines for converting polarization resistance values to corrosion rates are provided. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

Electrochemical noise measurements techniques and the reversing dc potential drop method applied to stress corrosion essays

International Nuclear Information System (INIS)

Aly, Omar Fernandes; Andrade, Arnaldo Paes de; MattarNeto, Miguel; Aoki, Idalina Vieira

2002-01-01

This paper aims to collect information and to discuss the electrochemical noise measurements and the reversing dc potential drop method, applied to stress corrosion essays that can be used to evaluate the nucleation and the increase of stress corrosion cracking in Alloy 600 and/or Alloy 182 specimens from Angra I Nuclear Power Plant. Therefore we will pretend to establish a standard procedure to essays to be realized on the new autoclave equipment on the Laboratorio de Eletroquimica e Corrosao do Departamento de Engenharia Quimica da Escola Politecnica da Universidade de Sao Paulo - Electrochemical and Corrosion Laboratory of the Chemical Engineering Department of Polytechnical School of Sao Paulo University, Brazil. (author)

Electrical properties of multilayer (DLC-TiC) films produced by pulsed laser deposition

Science.gov (United States)

Alawajji, Raad A.; Kannarpady, Ganesh K.; Nima, Zeid A.; Kelly, Nigel; Watanabe, Fumiya; Biris, Alexandru S.

2018-04-01

In this work, pulsed laser deposition was used to produce a multilayer diamond like carbon (ML (DLC-TiC)) thin film. The ML (DLC-TiC) films were deposited on Si (100) and glass substrates at various substrate temperatures in the range of 20-450 °C. Raman spectroscopy, x-ray photoelectron spectroscopy (XPS), and atomic force microscopy were utilized to characterize the prepared films. Raman analysis revealed that as the substrate temperature increased, the G-peak position shifted to a higher raman shift and the full width at half maximum of the G and D bands decreased. XPS analysis indicated a decrease in sp3/sp2 ratio and an increase in Ti-C bond intensity when the substrate temperature was increased. Additionally, the surface roughness of ML (DLC-TiC) filmswas affected by the type and temperature of the substrate. The electrical measurement results indicated that the electrical resistivity of the ML (DLC-TiC) film deposited on Si and glass substrates showed the same behavior-the resistivity decreased when substrate temperature increased. Furthermore, the ML (DLC-TiC) films deposited on silicon showed lower electrical resistivity, dropping from 8.39E-4 Ω-cm to 5.00E-4 Ω-cm, and, similarly, the films on the glass substrate displayed a drop in electrical resistivity from 1.8E-2 Ω-cm to 1.2E-3 Ω-cm. These enhanced electrical properties indicate that the ML (DLC-TiC) films have widespread potential as transducers for biosensors in biological research; electrochemical electrodes, because these films can be chemically modified; biocompatible coatings for medicals tools; and more.

Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

Directory of Open Access Journals (Sweden)

Ameen Uddin Ammar

2018-02-01

Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

Effect of the electrochemical passivation on the corrosion behaviour of austenitic stainless steel

International Nuclear Information System (INIS)

Barbucci, A.; Delucchi, M.; Panizza, M.; Farne, G.; Cerisola, G.

2004-01-01

Cold rolled SS is also fruitfully used in deep drawing however the presence of scales or oxides on the surface reduces the life of the tools and emphasises creep phenomena of the material. Then a cleaning of the SS surface from these impurities is necessary. Oxides can be formed during the hot rolling preceding the cold one, or during the annealing performed between the several steps of thickness reduction. The annealing helps to decrease the work hardening occurring during the process. Normally this heat treatment is performed in reducing atmosphere of pure hydrogen (bright annealing), but even in this conditions oxides are formed on the SS surface. To avoid this uncontrolled oxide growth one method recently applied is an electrochemical cleaning performed in an electrolytic solution containing chrome, generally called electrochemical passivation. The electrochemical passivation allows the dissolution of the contaminating hard particles on the strips. Few scientific contributions are available in literature, which explain in detail the process mechanism. The aim of this work is to investigate if the electrochemical passivated surface acts in a different way with regard to corrosion phenomena with respect to conventional SS. Electrochemical measurements like polarisation, chrono-amperometries and surface analysis were used to investigate the corrosion behaviour of electrochemically passivated AISI 304L and AISI 305. The effect of some process parameters were considered, too. (authors)

Effect of the electrochemical passivation on the corrosion behaviour of austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Barbucci, A.; Delucchi, M.; Panizza, M.; Farne, G.; Cerisola, G. [DICheP, University of Genova, P.le Kennedy 1, 16129 Genova (Italy)

2004-07-01

Cold rolled SS is also fruitfully used in deep drawing however the presence of scales or oxides on the surface reduces the life of the tools and emphasises creep phenomena of the material. Then a cleaning of the SS surface from these impurities is necessary. Oxides can be formed during the hot rolling preceding the cold one, or during the annealing performed between the several steps of thickness reduction. The annealing helps to decrease the work hardening occurring during the process. Normally this heat treatment is performed in reducing atmosphere of pure hydrogen (bright annealing), but even in this conditions oxides are formed on the SS surface. To avoid this uncontrolled oxide growth one method recently applied is an electrochemical cleaning performed in an electrolytic solution containing chrome, generally called electrochemical passivation. The electrochemical passivation allows the dissolution of the contaminating hard particles on the strips. Few scientific contributions are available in literature, which explain in detail the process mechanism. The aim of this work is to investigate if the electrochemical passivated surface acts in a different way with regard to corrosion phenomena with respect to conventional SS. Electrochemical measurements like polarisation, chrono-amperometries and surface analysis were used to investigate the corrosion behaviour of electrochemically passivated AISI 304L and AISI 305. The effect of some process parameters were considered, too. (authors)

The use of skewness, kurtosis and neural networks for determining corrosion mechanism from electrochemical noise data

International Nuclear Information System (INIS)

Reid, S.; Bell, G.E.C.; Edgemon, G.L.

1998-01-01

This paper describes the work undertaken to de-skill the complex procedure of determining corrosion mechanisms derived from electrochemical noise data. The use of neural networks is discussed and applied to the real time generated electrochemical noise data files with the purpose of determining characteristics particular to individual types of corrosion mechanisms. The electrochemical noise signals can have a wide dynamic range and various methods of raw data pre-processing prior to neural network analysis were investigated. Normalized data were ultimately used as input to the final network analysis. Various network schemes were designed, trained and tested. Factors such as the network learning schedule and network design were considered before a final network was implemented to achieve a solution. Neural networks trained using general and localized corrosion data from various material environment systems were used to analyze data from simulated nuclear waste tank environments with favorable results

Electrochemical and micro-gravimetric corrosion studies on spent fuel provide relevant source term data for a repository performance assessment

International Nuclear Information System (INIS)

Wegen, Detlef H.; Bottomley, Paul D. W.; Glatz, Jean-Paul

2004-01-01

Various electrochemical methods (corrosion potential monitoring, AC impedance analysis and electrochemical noise monitoring) were used in the investigation of UO 2 samples: natural and doped with two different levels of 238 Pu (0.1 and 10 wt%) simulating the increasing α-intensities seen with time in the repository. The results were compared and were able to show the intense, but also the very local nature of the radiolysis and to demonstrate that corrosion rates were proportional to α-radiolysis and hence the 238 Pu content; the corrosion rates were in accordance with earlier work at ITU. By contrast it was seen that the redox potentials only gave information as to the bulk solution that did not reflect the true conditions at the electrode interface that were driving the corrosion processes of UO 2 dissolution in groundwaters. The study shows how electrochemical techniques can provide vital information on the corrosion mechanism at the UO 2 /solution interface

Controllable Electrochemical Activities by Oxidative Treatment toward Inner-Sphere Redox Systems at N-Doped Hydrogenated Amorphous Carbon Films

Directory of Open Access Journals (Sweden)

Yoriko Tanaka

2012-01-01

Full Text Available The electrochemical activity of the surface of Nitrogen-doped hydrogenated amorphous carbon thin films (a-CNH, N-doped DLC toward the inner sphere redox species is controllable by modifying the surface termination. At the oxygen plasma treated N-doped DLC surface (O-DLC, the surface functional groups containing carbon doubly bonded to oxygen (C=O, which improves adsorption of polar molecules, were generated. By oxidative treatment, the electron-transfer rate for dopamine (DA positively charged inner-sphere redox analyte could be improved at the N-doped DLC surface. For redox reaction of 2,4-dichlorophenol, which induces an inevitable fouling of the anode surface by forming passivating films, the DLC surfaces exhibited remarkably higher stability and reproducibility of the electrode performance. This is due to the electrochemical decomposition of the passive films without the interference of oxygen evolution by applying higher potential. The N-doped DLC film can offer benefits as the polarizable electrode surface with the higher reactivity and higher stability toward inner-sphere redox species. By making use of these controllable electrochemical reactivity at the O-DLC surface, the selective detection of DA in the mixed solution of DA and uric acid could be achieved.

Electrochemical corrosion of carbon steel exposed to biodiesel/simulated seawater mixture

Energy Technology Data Exchange (ETDEWEB)

Wang Wei [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao 266100 (China); Department of Civil Engineering, University of Colorado Denver, Denver, CO 80217 (United States); Jenkins, Peter E. [Department of Mechanical Engineering, University of Colorado Denver, Denver, CO 80217 (United States); Ren Zhiyong, E-mail: zhiyong.ren@ucdenver.edu [Department of Civil Engineering, University of Colorado Denver, Denver, CO 80217 (United States)

2012-04-15

Highlights: Black-Right-Pointing-Pointer Characterized the unique corrosion behaviour of carbon steel in the biodiesel/seawater environment. Black-Right-Pointing-Pointer Illustrated the in situ anode and cathode distribution using a wire beam electrode approach. Black-Right-Pointing-Pointer Elucidated the corrosion mechanisms based on ion transfer and oxygen concentration gradient. - Abstract: The electrochemical corrosion of carbon steel exposed to a mixture of biodiesel and 3.5% NaCl solution simulated seawater was characterized using wire beam electrode (WBE) technique. Both optical images and in situ potential and current measurements showed that all the anodes and most cathodes formed in the water phase, but the cathodes were mainly located along the water/biodiesel interface. Due to oxygen concentration gradient and cross-phase ion transfer, low corrosion currents were also detected in biodiesel phase. Further anode reaction was partially blocked by iron rust, but the alkali residual in biodiesel may interact with corrosion and deteriorate biodiesel quality.

Corrosion electrochemical behaviors of silane coating coated magnesium alloy in NaCl solution containing cerium nitrate

Energy Technology Data Exchange (ETDEWEB)

Luo, F.; Li, Q.; Zhong, X.K.; Gao, H.; Dai, Y.; Chen, F.N. [School of Chemistry and Chemical Engineering, Southwest University Chongqing (China)

2012-02-15

Sol-gel coatings cannot provide adequate corrosion protection for metal/alloys in the corrosive environments due to their high crack-forming potential. This paper demonstrates the possibility to employ cerium nitrate as inhibitor to decrease the corrosion development of sol-gel-based silane coating on the magnesium alloy in NaCl solution. Cerium nitrate was added into the NaCl solution where the silane coating coated magnesium alloy was immersed. Scanning electron microscopy (SEM) was used to examine surface morphology of the silane coating coated magnesium alloy immersed in NaCl solutions doped and undoped with cerium nitrate. The corrosion electrochemical behaviors were investigated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests. The results showed that the introduction of cerium nitrate into NaCl solution could effectively inhibit the corrosion of the silane coating coated magnesium alloy. Moreover, the influence of concentration of cerium nitrate on the corrosion inhibition and the possible inhibiting mechanism were also discussed in detail. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Development of self-powered wireless high temperature electrochemical sensor for in situ corrosion monitoring of coal-fired power plant.

Science.gov (United States)

Aung, Naing Naing; Crowe, Edward; Liu, Xingbo

2015-03-01

Reliable wireless high temperature electrochemical sensor technology is needed to provide in situ corrosion information for optimal predictive maintenance to ensure a high level of operational effectiveness under the harsh conditions present in coal-fired power generation systems. This research highlights the effectiveness of our novel high temperature electrochemical sensor for in situ coal ash hot corrosion monitoring in combination with the application of wireless communication and an energy harvesting thermoelectric generator (TEG). This self-powered sensor demonstrates the successful wireless transmission of both corrosion potential and corrosion current signals to a simulated control room environment. Copyright © 2014 ISA. All rights reserved.

Corrosion Behavior of Surface-Treated Implant Ti-6Al-4V by Electrochemical Polarization and Impedance Studies

Science.gov (United States)

Paul, Subir; Yadav, Kasturi

2011-04-01

Implant materials for orthopedic and heart surgical services demand a better corrosion resistance material than the presently used titanium alloys, where protective oxide layer breaks down on a prolonged stay in aqueous physiological human body, giving rise to localized corrosion of pitting, crevice, and fretting corrosion. A few surface treatments on Ti alloy, in the form of anodization, passivation, and thermal oxidation, followed by soaking in Hank solution have been found to be very effective in bringing down the corrosion rate as well as producing high corrosion resistance surface film as reflected from electrochemical polarization, cyclic polarization, and Electrochemical Impedance Spectroscopy (EIS) studies. The XRD study revealed the presence of various types of oxides along with anatase and rutile on the surface, giving rise to high corrosion resistance film. While surface treatment of passivation and thermal oxidation could reduce the corrosion rate by 1/5th, anodization in 0.3 M phosphoric acid at 16 V versus stainless steel cathode drastically brought down the corrosion rate by less than ten times. The mechanism of corrosion behavior and formation of different surface films is better understood from the determination of EIS parameters derived from the best-fit equivalent circuit.

Comparison between the corrosion forecast based on the potential measurement and the determination of the corrosion rate of the reinforcement bar by means of electrochemical techniques

Directory of Open Access Journals (Sweden)

Castaneda, A.

2003-12-01

Full Text Available The ASTA4 876-91 standard establishes a corrosion forecast of concrete reinforced bar by measuring the electrochemical potential. This forecast is based on thermodynamic considerations without taking into account the kinetic of the corrosion process. A comparison was made between the results obtained based on this standard and others using electrochemical techniques (Tafel, Rp, EIS, Electrochemical Noise. These techniques allows to obtain the corrosion rate in samples having 0.4, 0.5 and 0.66 water/cement ratios submitted to salt spray outdoors and by immersion in 3% saline solution during a test time of 20 months. Differences were detected between the results obtained using the ASTM standard and the electrochemical techniques used. The main difference is that samples submitted to immersion shows a higher probability of corrosion than samples submitted to salt spray; however, the electrochemical techniques showed the contrary concerning the corrosion kinetic process .A comparison respecting corrosion rate was also made between the results obtained by the different electrochemical techniques. It is very well known that all electrochemical techniques supposed always general corrosion except electrochemical noise. Using the technique the pitting index can be calculated. It shows that localized corrosion is the most predominant

La norma ASTM 876-91 establece un pronóstico de corrosión de la barra de refuerzo del hormigón armado mediante la determinación de potenciales electroquímicos. Este pronóstico se basa en consideraciones termodinámicas, sin tener en cuenta la cinética del proceso de corrosión. Se comparan los resultados obtenidos aplicando esta norma con técnicas electroquímicas (Tafel, Rp, EIS, Ruido Electroquímico que permiten calcular la velocidad de corrosión en probetas con relaciones agua/cemento 0,4, 0,5 y 0,66 sometidas a niebla salina en condiciones naturales y en inmersión en solución salina al 3% durante un

Microstructure and electrochemical corrosion behavior of a Pb-1 wt%Sn alloy for lead-acid battery components

Energy Technology Data Exchange (ETDEWEB)

Peixoto, Leandro C.; Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 612, 13083-970, Campinas - SP (Brazil)

2009-07-15

The aim of this study was to evaluate the effect of solidification cooling rates on the as-cast microstructural morphologies of a Pb-1 wt%Sn alloy, and to correlate the resulting microstructure with the corresponding electrochemical corrosion resistance in a 0.5 M H{sub 2}SO{sub 4} solution at 25 C. Cylindrical low-carbon steel and insulating molds were employed permitting the two extremes of a significant range of solidification cooling rates to be experimentally examined. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the electrochemical corrosion response of Pb-1 wt%Sn alloy samples. It was found that lower cooling rates are associated with coarse cellular arrays which result in better corrosion resistance than fine cells which are related to high cooling rates. The experimental results have shown that that the pre-programming of microstructure cell size of Pb-Sn alloys can be used as an alternative way to produce as-cast components of lead-acid batteries with higher corrosion resistance. (author)

Electrochemical and corrosion behaviour of ion and laser-beam modified metal surfaces

International Nuclear Information System (INIS)

Bonora, P.L.

1989-01-01

Ion implantation may improve the resistance of metals to wear and corrosion both: by the formation of stable or metastable chemical compounds localized in a thin external layer; or by the so-called 'radiation damage' which is mainly active in lowering the potential gradients between different grains and between grain and grain boundaries as an effect of subdivision into substructures, up to a quasi-amorphous inert surface. The changes in the corrosion fatigue behaviour of iron as well as in its catalytic properties as a consequence of ion implantation are considered. The electrochemical behaviour of laser irradiated and ion mixed metals in terms of changed corrosion rate, corrosion morphology, passivability or breakdown of passivity is also explained. 27 refs.; 12 figs.; 5 tabs

The electrochemical corrosion of maraging steel in various media

International Nuclear Information System (INIS)

Iqbal, A.; Hussain, S.W.; Qamar, I.; Salam, I.

1993-01-01

Electrochemical corrosion behavior of maraging steel in various media has been studied using electrode kinetic measurements. The media used included IN H/sub 2/SO/sub 4/, IN HCl and artificial sea water, all at room temperature. The steel used was 350 grade of maraging steel and its corrosion behavior was studied in annealed as well as aged condition. In addition to the general behavior observed using potentiodynamic polarization, the corrosion rates were also evaluated using our own method known as Z TCorr . This method has been proved to be robust and accurate as compared to any other known method. The surfaces of corroded specimens were examined in an scanning electron microscope. The pitting observed in samples corroded by sea water was found to be associated with the inclusion present in the steel. Passive behavior was noted in IN H/sub 2/SO/sub 4/ but not IN HCl or artificial sea water. (author)

Electrochemical impedance spectroscopy and corrosion behaviour of Al2O3-Ni nano composite coatings

International Nuclear Information System (INIS)

Ciubotariu, Alina-Crina; Benea, Lidia; Lakatos-Varsanyi, Magda; Dragan, Viorel

2008-01-01

In this paper, the results on the electrochemical impedance spectroscopy and corrosion properties of electrodeposited nanostructured Al 2 O 3 -Ni composite coatings are presented. The nanocomposite coatings were obtained by codeposition of alumina nanoparticles (13 nm) with nickel during plating process. The coating thickness was 50 μm on steel support and an average of nano Al 2 O 3 particles inside of coatings at 15 vol.% was present. The structure of the coatings was investigated by scanning electron microscopy (SEM). It has been found that the codeposition of Al 2 O 3 particles with nickel disturbs the nickel coating's regular surface structure. The electrochemical behavior of the coatings in the corrosive solutions was investigated by polarization potentiodynamic and electrochemical impedance spectroscopy methods. As electrochemical test solutions 0.5 M sodium chloride and 0.5 M potassium sulphate were used in a three electrode open cell. The corrosion potential is shifted to more negative values for nanostructured coatings in 0.5 M sodium chloride. The polarization resistance in 0.5 M sodium chloride decreases in 24 h, but after that increases slowly. In 0.5 M potassium sulphate solution the polarization resistance decreases after 2 h and after 30 h of immersion the polarization resistance is higher than that of the beginning value. The corrosion rate calculated by polarization potentiodynamic curves obtained after 30 min from immersion in solution is smaller for nanostructured coatings in 0.5 M potassium sulphate (4.74 μm/year) and a little bit bigger in 0.5 M sodium chloride (5.03 μm/year)

[The effect of hydrogen peroxide on the electrochemical corrosion properties and metal ions release of nickel-chromium dental alloys].

Science.gov (United States)

Wang, Jue; Qiao, Guang-yan

2013-04-01

To investigate the effect of hydrogen peroxide on the electrochemical corrosion and metal ions release of nickel-chromium dental alloys. The corrosion resistance of nickel-chromium dental alloys was compared by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curve (PD) methods in artificial saliva after immersed in different concentrations of hydrogen peroxide for 112 h. The metal ions released from nickel-chromium dental alloys to the artificial saliva were detected after electrochemical measurements using inductively coupled plasma mass spectrometry (ICP-MS). The data was statistically analyzed by analysis of variance (ANOVA) using SPSS 13.0 software package. The electrochemical experiment showed that the sequence of polarization resistance in equivalent circuit (Rct), corrosion potential (Ecorr), pitting breakdown potential (Eb), and the difference between Ecorr and Eb representing the "pseudo-passivation" (δE) of nickel-chromium alloys in artificial saliva was 30% alloys to the artificial saliva, and the order of the concentrations of metal ions was 0% corrosion resistance of nickel-chromium dental alloys decrease after immersed in different concentrations of hydrogen peroxide for 112 h. Nickel-chromium dental alloys are more prone to corrosion in the artificial saliva with the concentration of hydrogen peroxide increased, and more metal ions are released in the artificial saliva.

Electrochemical polarization measurements on pitting corrosion susceptibility of nickel-rich Alloy 825

International Nuclear Information System (INIS)

McCright, R.D.; Fleming, D.L.

1991-10-01

Alloy 825 contains approximately 40% Ni, 30% Fe, 20% Cr, 3.5% Mo, 2% Cu, and 1% Ti. Alloy 825 has a number of performance features that make it attractive as a candidate material for nuclear waste containers. However, under certain environmental conditions Alloy 825 is susceptible to localized forms of corrosion, and the focus of this paper is determination of those conditions. Electrochemical polarization was used to determine the critical potential for passive film breakdown, a process which leads to localized corrosion attack. Results indicated that quite high levels of chloride ion concentrations coupled with low pH are required to lower the critical potential to approach the corrosion potential

Corrosion behavior of aluminum doped diamond-like carbon thin films in NaCl aqueous solution.

Science.gov (United States)

Khun, N W; Liu, E

2010-07-01

Aluminum doped diamond-like carbon (DLC:Al) thin films were deposited on n-Si(100) substrates by co-sputtering a graphite target under a fixed DC power (650 W) and an aluminum target under varying DC power (10-90 W) at room temperature. The structure, adhesion strength and surface morphology of the DLC:Al films were characterized by X-ray photoelectron spectroscopy (XPS), micro-scratch testing and atomic force microscopy (AFM), respectively. The corrosion performance of the DLC:Al films was investigated by means of potentiodynamic polarization testing in a 0.6 M NaCl aqueous solution. The results showed that the polarization resistance of the DLC:Al films increased from about 18 to 30.7 k(omega) though the corrosion potentials of the films shifted to more negative values with increased Al content in the films.

Improvements in the corrosion resistance and biocompatibility of biomedical Ti–6Al–7Nb alloy using an electrochemical anodization treatment

Energy Technology Data Exchange (ETDEWEB)

Huang, Her-Hsiung [Department of Dentistry, National Yang-Ming University, Taipei 112, Taiwan (China); Department of Dentistry, Taipei City Hospital, Taipei 115, Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei 112, Taiwan (China); Wu, Chia-Ping; Sun, Ying-Sui [Department of Oral Biology, National Yang-Ming University, Taipei 112, Taiwan (China); Lee, Tzu-Hsin, E-mail: biomaterials@hotmail.com [School of Dentistry, Chung Shan Medical University, Taichung 402, Taiwan (China); Department of Dentistry, Chung Shan Medical University Hospital, Taichung 402, Taiwan (China)

2013-01-01

The biocompatibility of an implant material is determined by its surface characteristics. This study investigated the application of an electrochemical anodization surface treatment to improve both the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for implant applications. The electrochemical anodization treatment produced an Al-free oxide layer with nanoscale porosity on the Ti–6Al–7Nb alloy surface. The surface topography and microstructure of Ti–6Al–7Nb alloy were analyzed. The corrosion resistance was investigated using potentiodynamic polarization curve measurements in simulated blood plasma (SBP). The adhesion and proliferation of human bone marrow mesenchymal stem cells to test specimens were evaluated using various biological analysis techniques. The results showed that the presence of a nanoporous oxide layer on the anodized Ti–6Al–7Nb alloy increased the corrosion resistance (i.e., increased the corrosion potential and decreased both the corrosion rate and the passive current) in SBP compared with the untreated Ti–6Al–7Nb alloy. Changes in the nanotopography also improved the cell adhesion and proliferation on the anodized Ti–6Al–7Nb alloy. We conclude that a fast and simple electrochemical anodization surface treatment improves the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for biomedical implant applications. - Highlights: ► Simple/fast electrochemical anodization was applied to biomedical Ti–6Al–7Nb surface. ► Anodized surface had nano-porous topography and contained Al-free oxide layer. ► Anodized surface raised corrosion resistance in three simulated biological solutions. ► Anodized surface enhanced cell adhesion and cell proliferation. ► Electrochemical anodization has potential as biomedical implant surface treatment.

Improvements in the corrosion resistance and biocompatibility of biomedical Ti–6Al–7Nb alloy using an electrochemical anodization treatment

International Nuclear Information System (INIS)

Huang, Her-Hsiung; Wu, Chia-Ping; Sun, Ying-Sui; Lee, Tzu-Hsin

2013-01-01

The biocompatibility of an implant material is determined by its surface characteristics. This study investigated the application of an electrochemical anodization surface treatment to improve both the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for implant applications. The electrochemical anodization treatment produced an Al-free oxide layer with nanoscale porosity on the Ti–6Al–7Nb alloy surface. The surface topography and microstructure of Ti–6Al–7Nb alloy were analyzed. The corrosion resistance was investigated using potentiodynamic polarization curve measurements in simulated blood plasma (SBP). The adhesion and proliferation of human bone marrow mesenchymal stem cells to test specimens were evaluated using various biological analysis techniques. The results showed that the presence of a nanoporous oxide layer on the anodized Ti–6Al–7Nb alloy increased the corrosion resistance (i.e., increased the corrosion potential and decreased both the corrosion rate and the passive current) in SBP compared with the untreated Ti–6Al–7Nb alloy. Changes in the nanotopography also improved the cell adhesion and proliferation on the anodized Ti–6Al–7Nb alloy. We conclude that a fast and simple electrochemical anodization surface treatment improves the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for biomedical implant applications. - Highlights: ► Simple/fast electrochemical anodization was applied to biomedical Ti–6Al–7Nb surface. ► Anodized surface had nano-porous topography and contained Al-free oxide layer. ► Anodized surface raised corrosion resistance in three simulated biological solutions. ► Anodized surface enhanced cell adhesion and cell proliferation. ► Electrochemical anodization has potential as biomedical implant surface treatment

In-situ electrochemical study of Zr1nb alloy corrosion in high temperature Li{sup +} containing water

Energy Technology Data Exchange (ETDEWEB)

Krausová, Aneta [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Macák, Jan, E-mail: macakj@vscht.cz [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Sajdl, Petr [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Novotný, Radek [JRC-IET, Westerduinveg 3, 1755 LE Petten (Netherlands); Renčiuková, Veronika [University of Chemistry and Technology, Technická 3, 166 28 Prague 6 (Czech Republic); Vrtílková, Věra [ÚJP a.s., Nad Kamínkou 1345, 156 10 Prague 5 (Czech Republic)

2015-12-15

Long-term in-situ corrosion tests were performed in order to evaluate the influence of lithium ions on the corrosion of zirconium alloy. Experiments were carried out in a high-pressure high-temperature loop (280 °C, 8 MPa) in a high concentration water solution of LiOH (70 and 200 ppm Li{sup +}) and in a simulated WWER primary coolant environment. The kinetic parameters characterising the oxidation process have been explored using in-situ electrochemical impedance spectroscopy and slow potentiodynamic polarization. Also, a suitable equivalent circuit was suggested, which would approximate the impedance characteristics of the corrosion of Zr–1Nb alloy. The Mott–Schottky approach was used to determine the semiconducting character of the passive film. - Highlights: • Zr1Nb alloy was tested in WWER coolant and in LiOH solutions at 280 °C. • Corrosion rates were estimated in-situ from electrochemical data. • Electrochemical data agreed well with weight gains and metallography data. • Increase of corrosion rate in LiOH appeared after short exposure (300–500 h). • Very high donor densities (1.1–1.2 × 10{sup 20} cm{sup −3}) of Zr oxide grown in LiOH were found.

Electrochemical study of corrosion inhibition of stainless steel in phosphoric medium

Energy Technology Data Exchange (ETDEWEB)

Hnini, K.; Chtaini, A. [Laboratoire d' Electrochimie et de Bio Corrosion, Faculte des Sciences et Techniques, Beni-Mellal (Morocco); Khouili, M.; Elbouadili, A. [Laboratoire de Chimie Organique et Analytique, Faculte des Sciences et Techniques, Beni-Mellal (Morocco)

2004-07-01

The corrosion of metals represents a terrible waste of both natural resources and money, the failure of some stainless steel resulting from pitting corrosion is some times considered a technological problem, consequently, much effort has been expended in attempting to understand and overcome the corrosion therefore, many stainless steel/ environment combinations have been studied. The use of heterocyclic compounds as inhibitors is one of the most practical methods for protection against corrosion in acidic media. In continuation of our work on development of macrocyclic compounds as corrosion inhibitors we report in our study the corrosion inhibiting behaviour of organic compound Methoxy-2-Allyl-4 Phenol (MAP) containing coordinating and conjugation groups, at three forms (natural, polymerized and chemically treated) on the corrosion of stainless steel in phosphoric acid. This study focused on the comparison for corrosion inhibition proprieties of these different applications using potentiodynamic polarization, electrochemical impedance spectroscopy and SEM. The specimen was evaluated to determine change in his corrosion potential and resistance polarization; These MAP products have exhibited corrosion inhibition by maintaining a high resistance polarization (low corrosion rate) in each application. These results reveal that this compound is efficient inhibitor in all forms; the most inhibition efficiency is obtained with polymerized form. To further evaluate the test data, the steel surfaces were analyzed using scanning electron microscopy, SEM observations of surface treated concrete confirmed presence of inhibitor on the steel surfaces. (authors)

Corrosion analysis of AlMg2 and AlMgSi using electrochemical method

International Nuclear Information System (INIS)

Dian A; Maman Kartaman; Rosika K; Yanlinastuti

2014-01-01

Corrosion test of cladding materials and structures of research reactor fuel, AlMgSi and AlMg2 have been performed in demineralized water of pH 2 and 6.7 using an electrochemical method. Corrosion phenomenon is affected by several factor such as composition and condition of solution. The purpose of this activity is to investigate the corrosion phenomena through the determination of the parameters of corrosion and polarization curve. The materials used are AlMg2 and AlMgSi alloy in circular dish shape with an area of 1 Cm"2. Preparation of the test sample is performed through several stages polishing, cleaning and drying procedures followed ASTM G3. The electrochemical method is done by measuring the open circuit potential (OCP), polarization resistance and potentiodynamic in demineralized water of pH 2 and pH 6.7 at temperature of 25°C. The results of the OCP is the corrosion potential (Ecorr) of AlMg2 and AlMgSi each of -906.1 mV and -619.8 mV at pH 2 and -868.6 and -756.7 mV at pH 6.7 mV. The results of measurements by polarization resistance technique showed that the corrosion rate of AlMg2 and AlMgSi in safe category (<2 mpy) at pH 6.7 and at pH 2 corrosion rate increased significantly, but still in the lightweight category (<20 mpy). Potentiodynamic curves showed that the passivation at pH 6.7 is very low while the passivation at pH 2 occurs within a relatively short range potential and followed events corroded. (author)

Effect of soil compositions on the electrochemical corrosion behavior of carbon steel in simulated soil solution

Energy Technology Data Exchange (ETDEWEB)

Liu, T.M. [College of Materials Science and Engineering, Chongqing University (China); Luo, S.X. [Department of Chemistry, Zunyi Normal College, Zunyi (China); Sun, C. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang (China); Wu, Y.H.

2010-04-15

In this study, effect of cations, Ca{sup 2+}, Mg{sup 2+}, K{sup +}, and anions, SO{sub 4}{sup 2-}, HCO{sub 3}{sup -}, NO{sub 3}{sup -} on electrochemical corrosion behavior of carbon steel in simulated soil solution was investigated through potentiodynamic polarization curves and electrochemical impedance spectroscopy. The results indicate that the Ca{sup 2+}and Mg{sup 2+} can decrease the corrosion current density of carbon steel in simulated soil solution, and K{sup +}, SO{sub 4}{sup 2-}, HCO{sub 3}{sup -}, and NO{sub 3}{sup -} can increase the corrosion density. All the above ions in the simulated soil solution can decrease its resistivity, but they have different effect on the charge transfer resistivity. This finding can be useful in evaluating the corrosivity of certain soil through chemical analysis, and provide data for construction engineers. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

Science.gov (United States)

Danford, M. D.; Higgins, R. H.

1985-01-01

The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

Microstructure, mechanical and tribological characterization of CrN/DLC/Cr-DLC multilayer coating with improved adhesive wear resistance

Science.gov (United States)

Sui, Xudong; Liu, Jinyu; Zhang, Shuaituo; Yang, Jun; Hao, Junying

2018-05-01

Adhesive wear is one of the major reasons for the failure of components during various tribological application, especially for rubbing with viscous materials. This study presents CrN/DLC/Cr-DLC multilayer composite coatings prepared on a plasma enhanced chemical vapor deposition (PECVD) device with the close field unbalanced magnetron sputtering ion plating (CFUBMSIP) technique. SEM, XRD and Raman spectroscopy were used to determine the structure of multilayer coatings. It was found that the multilayer coatings are composed by the alternating CrN and DLC layers. Compared with the single CrN coatings, the friction coefficient of the CrN/DLC/Cr-DLC multilayer coating decreases about more than seven times after sliding a distance of 500 m. This helps to reduce the adhesive wear of multilayer coatings. Compared with the single CrN and DLC coating, the wear rate of the CrN/DLC/Cr-DLC multilayer coating is reduced by an order of magnitude to 7.10 × 10-17 (sliding with AISI 440C) and 2.64 × 10-17 (sliding with TC4) m3/(N m). The improved tribological performance of multilayer coatings mainly attributes to the introduction of lubricant DLC and hard support CrN layers, the enhancement of crack propagation inhibition, and the increment of elastic recovery value We (71.49%) by multilayer design method.

Electrochemical evaluation of antibacterial drugs as environment-friendly inhibitors for corrosion of carbon steel in HCl solution

Energy Technology Data Exchange (ETDEWEB)

Golestani, Gh.; Shahidi, M., E-mail: shahidi1965@gmail.com; Ghazanfari, D.

2014-07-01

The effect of penicillin G, ampicillin and amoxicillin drugs on the corrosion behavior of carbon steel (ASTM 1015) in 1.0 mol L⁻¹ hydrochloric acid solution was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and electrochemical noise (EN) techniques. The inhibition efficiency was found to increase with increasing inhibitor concentration. The effect of temperature on the rate of corrosion in the absence and presence of these drugs was also studied. Some thermodynamic parameters were computed from the effect of temperature on corrosion and inhibition processes. Adsorption of these inhibitors was found to obey Langmuir adsorption isotherm. There was a case of mixed mode of adsorption here but while penicillin was adsorbed mainly through chemisorption, two other drugs were adsorbed mainly through physisorption. Potentiodynamic polarization measurements indicated that the inhibitors were of mixed type. In addition, this paper suggests that the electrochemical noise (EN) technique under open circuit conditions as the truly noninvasive electrochemical method can be employed for the quantitative evaluation of corrosion inhibition. This was done by using the standard deviation of partial signal (SDPS) for calculation of the amount of noise charges at the particular interval of frequency, thereby obtaining the inhibition efficiency (IE) of an inhibitor. These IE values showed a reasonable agreement with those obtained from potentiodynamic polarization and EIS measurements.

Electrochemical evaluation of antibacterial drugs as environment-friendly inhibitors for corrosion of carbon steel in HCl solution

International Nuclear Information System (INIS)

Golestani, Gh.; Shahidi, M.; Ghazanfari, D.

2014-01-01

The effect of penicillin G, ampicillin and amoxicillin drugs on the corrosion behavior of carbon steel (ASTM 1015) in 1.0 mol L −1 hydrochloric acid solution was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and electrochemical noise (EN) techniques. The inhibition efficiency was found to increase with increasing inhibitor concentration. The effect of temperature on the rate of corrosion in the absence and presence of these drugs was also studied. Some thermodynamic parameters were computed from the effect of temperature on corrosion and inhibition processes. Adsorption of these inhibitors was found to obey Langmuir adsorption isotherm. There was a case of mixed mode of adsorption here but while penicillin was adsorbed mainly through chemisorption, two other drugs were adsorbed mainly through physisorption. Potentiodynamic polarization measurements indicated that the inhibitors were of mixed type. In addition, this paper suggests that the electrochemical noise (EN) technique under open circuit conditions as the truly noninvasive electrochemical method can be employed for the quantitative evaluation of corrosion inhibition. This was done by using the standard deviation of partial signal (SDPS) for calculation of the amount of noise charges at the particular interval of frequency, thereby obtaining the inhibition efficiency (IE) of an inhibitor. These IE values showed a reasonable agreement with those obtained from potentiodynamic polarization and EIS measurements.

Electrochemical stability and corrosion resistance of Ti-Mo alloys for biomedical applications.

Science.gov (United States)

Oliveira, N T C; Guastaldi, A C

2009-01-01

Electrochemical behavior of pure Ti and Ti-Mo alloys (6-20wt.% Mo) was investigated as a function of immersion time in electrolyte simulating physiological media. Open-circuit potential values indicated that all Ti-Mo alloys studied and pure Ti undergo spontaneous passivation due to spontaneously formed oxide film passivating the metallic surface, in the chloride-containing solution. It also indicated that the addition of Mo to pure Ti up to 15wt.% seems to improve the protection characteristics of its spontaneous oxides. Electrochemical impedance spectroscopy (EIS) studies showed high impedance values for all samples, increasing with immersion time, indicating an improvement in corrosion resistance of the spontaneous oxide film. The fit obtained suggests a single passive film present on the metals' surface, improving their resistance with immersion time, presenting the highest values to Ti-15Mo alloy. Potentiodynamic polarization showed a typical valve-metal behavior, with anodic formation of barrier-type oxide films, without pitting corrosion, even in chloride-containing solution. In all cases, the passive current values were quite small, and decrease after 360h of immersion. All these electrochemical results suggest that the Ti-15Mo alloy is a promising material for orthopedic devices, since electrochemical stability is directly associated with biocompatibility and is a necessary condition for applying a material as biomaterial.

Corrosion detection of carbon steel in water/oil two phases environment by electrochemical noise analysis

International Nuclear Information System (INIS)

Gusmano, G.; Montesperelli, G.; De Grandis, A.

1998-01-01

The aim of this paper is to demonstrate the effectiveness of the electrochemical noise analysis to detect the onset of corrosion phenomena in a very high resistivity medium. Tests were carried out on carbon steel electrodes immersed in a water/mineral oil two phases environment with high concentration of CO 2 , different aqueous/organic phase ratio, sulphide content between 0 and 0.5 g/l and pH between 1 and 5. The evolution of corrosion phenomena were followed by collecting current and potential noise between three nominally identical electrodes. The noise data were analysed in the time and in the frequency domain. In spite of a great loss of sensitivity of the method with respect to tests performed in aqueous solution, the data indicate a good agreement between the standard deviations and the power level of power spectra density (PSD) of current and potential noise signals and corrosion rates by means of weight loss. The values of the PSD slope, indicate the form of corrosion. The effect of water/oil ratio, sulphide concentration and pH on the corrosion rate was determined. Finally two methods to increase the sensitivity of the electrochemical noise are proposed. (orig.)

Hybrid carbon nanomaterials for electrochemical detection of biomolecules

International Nuclear Information System (INIS)

Laurila, Tomi

2015-01-01

Electrochemical detection of different biomolecules in vivo is a promising path towards in situ monitoring of human body and its functions. However, there are several major obstacles, such as sensitivity, selectivity and biocompatiblity, which must be tackled in order to achieve reliably and safely operating sensor devices. Here we show that by utilizing hybrid carbon materials as electrodes to detect two types of neurotransmitters, dopamine and glutamate, several advantages over commonly used electrode materials can be achieved. In particular, we will demonstrate here that it is possible to combine the properties of different carbon allotropes to obtain hybrid materials with greatly improved electrochemical performance. Three following examples of the approach are given: (i) diamond-like carbon (DLC) thin film electrodes with different layer thicknesses, (ii) multi-walled carbon nanotubes grown directly on top of DLC and (iii) carbon nanofibres synthesized on top of DLC thin films. Detailed structural and electrochemical characterization is carried out to rationalize the reasons behind the observed behvior. In addition, results from the atomistic simulations are utilized to obtain more information about the properties of the amorphous carbon thin films. (paper)

Enhanced corrosion resistance and biocompatibility of β-type Ti–25Nb–25Zr alloy by electrochemical anodization

Energy Technology Data Exchange (ETDEWEB)

Huang, Her-Hsiung [Department of Dentistry, National Yang-Ming University, Taipei, 112 Taiwan (China); Graduate Institute of Basic Medical Science, China Medical University, Taichung, 404 Taiwan (China); Department of Biomedical Informatics, Asia University, Taichung, 413 Taiwan (China); Department of Stomatology, Taipei Veterans General Hospital, Taipei, 112 Taiwan (China); Wu, Chia-Ping; Sun, Ying-Sui; Huang, Hsun-Miao [Institute of Oral Biology, National Yang-Ming University, Taipei, 112 Taiwan (China); Lee, Tzu-Hsin, E-mail: biomaterials@hotmail.com [School of Dentistry, Chung Shan Medical University, Taichung, 402 Taiwan (China); Oral Medicine Center, Chung Shan Medical University Hospital, Taichung, 402 Taiwan (China)

2013-12-31

The biocompatibility of implants is largely determined by their surface characteristics. This study presents a novel method for performing electrochemical anodization on β-type Ti–25Nb–25Zr alloy with a low elastic modulus (approximately 70 GPa). This method results in a thin hybrid layer capable of enhancing the surface characteristics of the implants. We investigated the surface topography and microstructure of the resulting Ti–25Nb–25Zr alloy. The corrosion resistance was evaluated using potentiodynamic polarization curve measurements in simulated body fluid. The cytotoxicity was evaluated according to International Organization for Standardization 10993–5 specification. Cell adhesion of human bone marrow mesenchymal stem cells on the test specimens was observed using scanning electron microscopy and fluorescence microscopy. The anodization produced a thin (approximately 40 nm-thick) hybrid oxide layer with a nanoporous outer sublayer (pore size < 15 nm) and a dense inner layer. The thin hybrid oxide layer increased the corrosion resistance of the Ti–25Nb–25Zr alloy by increasing the corrosion potential and decreasing both the corrosion rate and passive current. Ti–25Nb–25Zr alloys with and without anodization treatment were non-toxic. Surface nanotopography on the anodized Ti–25Nb–25Zr alloy enhanced protein adsorption and cell adhesion. Our results demonstrate that electrochemical anodization increases the corrosion resistance and cell adhesion of β-type Ti–25Nb–25Zr alloy while providing a lower elastic modulus suitable for implant applications. - Highlights: • An electrochemical anodization was applied to β-type Ti–25Nb–25Zr alloy surface. • Anodized surface had nanoscale hybrid oxide layer. • Anodized surface increased corrosion resistance due to dense inner sublayer. • Anodized surface enhanced cell adhesion due to nanoporous outer sublayer. • Electrochemical anodization has potential as implant surface treatment.

Enhanced corrosion resistance and biocompatibility of β-type Ti–25Nb–25Zr alloy by electrochemical anodization

International Nuclear Information System (INIS)

Huang, Her-Hsiung; Wu, Chia-Ping; Sun, Ying-Sui; Huang, Hsun-Miao; Lee, Tzu-Hsin

2013-01-01

The biocompatibility of implants is largely determined by their surface characteristics. This study presents a novel method for performing electrochemical anodization on β-type Ti–25Nb–25Zr alloy with a low elastic modulus (approximately 70 GPa). This method results in a thin hybrid layer capable of enhancing the surface characteristics of the implants. We investigated the surface topography and microstructure of the resulting Ti–25Nb–25Zr alloy. The corrosion resistance was evaluated using potentiodynamic polarization curve measurements in simulated body fluid. The cytotoxicity was evaluated according to International Organization for Standardization 10993–5 specification. Cell adhesion of human bone marrow mesenchymal stem cells on the test specimens was observed using scanning electron microscopy and fluorescence microscopy. The anodization produced a thin (approximately 40 nm-thick) hybrid oxide layer with a nanoporous outer sublayer (pore size < 15 nm) and a dense inner layer. The thin hybrid oxide layer increased the corrosion resistance of the Ti–25Nb–25Zr alloy by increasing the corrosion potential and decreasing both the corrosion rate and passive current. Ti–25Nb–25Zr alloys with and without anodization treatment were non-toxic. Surface nanotopography on the anodized Ti–25Nb–25Zr alloy enhanced protein adsorption and cell adhesion. Our results demonstrate that electrochemical anodization increases the corrosion resistance and cell adhesion of β-type Ti–25Nb–25Zr alloy while providing a lower elastic modulus suitable for implant applications. - Highlights: • An electrochemical anodization was applied to β-type Ti–25Nb–25Zr alloy surface. • Anodized surface had nanoscale hybrid oxide layer. • Anodized surface increased corrosion resistance due to dense inner sublayer. • Anodized surface enhanced cell adhesion due to nanoporous outer sublayer. • Electrochemical anodization has potential as implant surface treatment

Electrochemical performance of porous diamond-like carbon electrodes for sensing hormones, neurotransmitters, and endocrine disruptors.

Science.gov (United States)

Silva, Tiago A; Zanin, Hudson; May, Paul W; Corat, Evaldo J; Fatibello-Filho, Orlando

2014-12-10

Porous diamond-like carbon (DLC) electrodes have been prepared, and their electrochemical performance was explored. For electrode preparation, a thin DLC film was deposited onto a densely packed forest of highly porous, vertically aligned multiwalled carbon nanotubes (VACNT). DLC deposition caused the tips of the carbon nanotubes to clump together to form a microstructured surface with an enlarged surface area. DLC:VACNT electrodes show fast charge transfer, which is promising for several electrochemical applications, including electroanalysis. DLC:VACNT electrodes were applied to the determination of targeted molecules such as dopamine (DA) and epinephrine (EP), which are neurotransmitters/hormones, and acetaminophen (AC), an endocrine disruptor. Using simple and low-cost techniques, such as cyclic voltammetry, analytical curves in the concentration range from 10 to 100 μmol L(-1) were obtained and excellent analytical parameters achieved, including high analytical sensitivity, good response stability, and low limits of detection of 2.9, 4.5, and 2.3 μmol L(-1) for DA, EP, and AC, respectively.

Effect of surface structure and wettability of DLC and N-DLC thin films on adsorption of glycine

International Nuclear Information System (INIS)

Ahmed, Mukhtar H.; Byrne, John A.

2012-01-01

Diamond-like carbon (DLC) is known to have excellent biocompatibility. Various samples of DLC and nitrogen-doped DLC thin films (N-DLC) were deposited onto silicon substrates using plasma-enhanced chemical vapour deposition (PECVD). Subsequently, the adsorption of amino acid glycine onto the surfaces of the thin films was investigated to elucidate the mechanisms involved in protein adhesion. The physicochemical characteristics of the surfaces, before and after adsorption of glycine, were investigated using Fourier transfer infrared (FTIR), Raman spectroscopy, spectroscopic ellipsometry (SE) and contact angle (θ). The Raman study highlighted decrease slightly in the ID/IG ratio at low levels of N (5.4 at.%), whilst increasing the nitrogen dopant level (>5.4 at.%) resulted in a increase of the ID/IG ratio, and the FTIR band at related to C=N. Following exposure to glycine solutions, the presence of Raman bands at 1727 cm -1 and 1200 cm -1 , and FTIR bands at 1735 cm -1 indicates that the adsorption of glycine onto the surfaces has taken place. These results which obtained from SE and surface free energy, show that low levels of nitrogen doping in DLC enhances the adsorption of the amino acid, while, increased doping led to a reduced adsorption, as compared to undoped DLC. Glycine is bound to the surface of the DLC films via both de-protonated carboxyl and protonated amino groups while, in the case of N-DLC gylcine was bound to the surface via anionic carboxyl groups and the amino group did not interact strongly with the surface. Doping of DLC may allow control of protein adsorption to the surface.

Study crevice corrosion alloys C-22 and 625 by electrochemical noise

International Nuclear Information System (INIS)

Ungaro, María L.; Carranza, Ricardo M.; Rodríguez, Martín A.

2013-01-01

C-22 and 625 alloys are two of the Ni –Cr-Mo alloys considered as candidate materials to form the corrosion resistance engineered barriers for nuclear waste repositories. The corrosion resistance of these alloys is remarkable in a wide variety of environments. Despite of their resistance these alloys are susceptible to crevice corrosion in a certain aggressive environments. This work presents the use of electrochemical noise technique to study crevice corrosion susceptibility of alloys C-22 and 625 in 1M NaCl acidic solutions at 60ºC and 90ºC. Asymmetrical electrodes and a complementary platinum electrode were used to assess the influence of cathodic reaction in crevice process. The obtained records were analyzed directly and through statistical parameters. The potential drop and the simultaneous increment of the current records indicated the occurrence of crevice corrosion. The alternative use of a platinum electrode resulted in higher currents and higher potentials and reduced the induction time to crevice formation. The reason for this behavior is that platinum surface allows faster cathodic reactions than C-22 and 625 alloys. The standard deviation of the current records was responsive to the crevice corrosion intensity. C-22 alloy had better crevice corrosion performance than 625 alloy. (author)

[The effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental casting alloys after electrochemical corrosion].

Science.gov (United States)

Qiao, Guang-yan; Zhang, Li-xia; Wang, Jue; Shen, Qing-ping; Su, Jian-sheng

2014-08-01

To investigate the effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental alloys after electrochemical corrosion. The surface morphology and surface structure of nickel-chromium dental alloys were examined by stereomicroscope and scanning electron microscopy before and after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. The surface element component and chemical states of nickel-chromium dental alloys were analyzed by X-ray photoelectron spectrograph after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. More serious corrosion happened on the surface of nickel-chromium alloy in 1.0 g/L EGCG artificial saliva than in 0 g/L EGCG. The diameters of corrosion pits were smaller, and the dendrite structure of the alloy surface was not affected in 0 g/L EGCG. While the diameters of corrosion pits were larger, the dendritic interval of the alloy surface began to merge, and the dendrite structure was fuzzy in 1.0 g/L EGCG. In addition, the O, Ni, Cr, Be, C and Mo elements were detected on the surface of nickel-chromium alloys after sputtered for 120 s in 0 g/L EGCG and 1.0 g/L EGCG artificial saliva after electrochemical corrosion, and the surface oxides were mainly NiO and Cr(2)O(3). Compared with 0 g/L EGCG artificial saliva, the content of O, NiO and Cr(2)O(3) were lower in 1.0 g/L EGCG. The results of surface morphology and the corrosion products both show that the corrosion resistance of nickel-chromium alloys become worse and the oxide content of corrosion products on the surface reduce in 1.0 g/L EGCG artificial saliva.

In situ corrosion measurements by electrochemical method (IC experiment) at Mont Terri

International Nuclear Information System (INIS)

Dewonck, S.; Bataillon, C.; Crusset, D.; Schwyn, B.; Nakayama, N.; Kwong, G.

2010-01-01

Document available in extended abstract form only. The study of the interactions of steel pieces with an argillaceous rock is the aim of the IC experiment carried out in the Mont Terri Rock Laboratory (Switzerland). More precisely, the IC experiment consists in monitoring the corrosion rate of various steel (Inconel 690, 316L stainless steel, 2 carbon steels one representative of Andra concept and another of Nagra concept) at 80 deg. C, in anaerobic condition, in contact with the Opalinus clay formation. The corrosion rate monitoring is based on Electrochemical Impedance Spectroscopy (EIS). This method is not disturbing for the corrosion process i.e. the corrosion rate doesn't change during the electrochemical measurement. The main drawback of this method is that the corrosion process must be in stationary or quasi stationary state: EIS can only measure corrosion rates which do not change quickly with time. This method is well adapted for long term corrosion monitoring because long term corrosion rate evolves slowly. A special design of the experimental setup was developed to allow optimal interactions between rock and steel samples. It consists in mounting the steel samples inside of a bore-core section. This section is then placed at the extremity of the borehole equipment. The equipment is inserted in a vertical descending borehole and sealed by a large packer. Another particularity of the experimental setup is the possibility of heating the experimental section up to 80 deg. C. Finally, the equipment was built in such a way that such that it will be retrievable from the borehole after several years of experiment, in order to perform further analyses on the reacting materials (core and steel samples). A circulation loop links the experimental interval to the sampling, measuring various parameters (pH, Eh, electrical conductivity, dissolved oxygen and hydrogen) and control equipment installed in a cabinet, in the gallery of the underground laboratory. At the

Holographic interferometry as electrochemical emission spectroscopy of carbon steel in seawater with low concentration of RA-41 corrosion inhibitor

International Nuclear Information System (INIS)

Habib, K.; Al-Muhana, K.; Habib, A.

2009-01-01

In the present investigation, holographic interferometry was utilized for the first time to determine the rate change of the number of the fringe evolutions during the corrosion test of carbon steel in blank seawater and with seawater with different concentrations of a corrosion inhibitor. In other words, the anodic dissolution behaviors (corrosion) of the carbon steel were determined simultaneously by holographic interferometry, an electromagnetic method, and by the electrochemical impedance (EI) spectroscopy, an electronic method. So, the abrupt rate change of the number of the fringe evolutions during corrosion test (EI) spectroscopy, of the carbon steel is called electrochemical emission spectroscopy. The corrosion process of the steel samples was carried out in blank seawater and seawater with different concentrations, 5-20 ppm, of RA-41 corrosion inhibitor using the EI spectroscopy method, at room temperature. The electrochemical emission spectra of the carbon steel in different solutions represent a detailed picture of the rate change of the anodic dissolution of the steel throughout the corrosion processes. Furthermore, the optical interferometry data of the carbon steel were compared to the data, which were obtained from the EI spectroscopy. Consequently, holographic interferometric is found very useful for monitoring the anodic dissolution behaviors of metals, in which the number of the fringe evolutions of the steel samples can be determined in situ. (Author)

Electrochemical techniques application in corrosion problems of fossil power plants; Aplicacion de tecnicas electroquimicas en problemas de corrosion en centrales termoelectricas

Energy Technology Data Exchange (ETDEWEB)

Cano Castillo, Ulises; Garcia Ochoa, Esteban Miguel; Martinez Villafane, Alberto; Mariaca Rodriguez, Liboria; Malo Tamayo, Jose Maria; Uruchurtu Chavarin, Jorge [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1991-12-31

Some aspects of the electrochemical techniques employed to evaluate the corrosion at low temperature in fossil power plants are commented, as well as the results obtained with the application of them in three power plants of this type. [Espanol] Se comentan algunos aspectos de tecnicas electroquimicas utilizadas para evaluar la corrosion en baja temperatura en centrales termoelectricas, asi como los resultados de la aplicacion de las mismas en tres centrales de este tipo.

Electrochemical techniques application in corrosion problems of fossil power plants; Aplicacion de tecnicas electroquimicas en problemas de corrosion en centrales termoelectricas

Energy Technology Data Exchange (ETDEWEB)

Cano Castillo, Ulises; Garcia Ochoa, Esteban Miguel; Martinez Villafane, Alberto; Mariaca Rodriguez, Liboria; Malo Tamayo, Jose Maria; Uruchurtu Chavarin, Jorge [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1990-12-31

Some aspects of the electrochemical techniques employed to evaluate the corrosion at low temperature in fossil power plants are commented, as well as the results obtained with the application of them in three power plants of this type. [Espanol] Se comentan algunos aspectos de tecnicas electroquimicas utilizadas para evaluar la corrosion en baja temperatura en centrales termoelectricas, asi como los resultados de la aplicacion de las mismas en tres centrales de este tipo.

Investigation of structure, adhesion strength, wear performance and corrosion behavior of platinum/ruthenium/nitrogen doped diamond-like carbon thin films with respect to film thickness

Energy Technology Data Exchange (ETDEWEB)

Khun, N.W. [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Liu, E., E-mail: MEJLiu@ntu.edu.sg [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore)

2011-03-15

Research highlights: {yields} Sputtered PtRuN-DLC thin films were fabricated with different film thicknesses. {yields} The graphitization of the films increased with increased film thickness. {yields} The wear resistance of the films increased though their adhesion strength decreased. {yields} The corrosion potentials of the films shifted to more negative values. {yields} However, the corrosion currents of the films decreased. - Abstract: In this study, the corrosion performance of platinum/ruthenium/nitrogen doped diamond-like carbon (PtRuN-DLC) thin films deposited on p-Si substrates using a DC magnetron sputtering deposition system in a 0.1 M NaCl solution was investigated using potentiodynamic polarization test in terms of film thickness. The effect of the film thickness on the chemical composition, bonding structure, surface morphology, adhesion strength and wear resistance of the PtRuN-DLC films was studied using X-ray photoelectron spectroscopy (XPS), micro-Raman spectroscopy, atomic force microscopy (AFM), micro-scratch test and ball-on-disc tribotest, respectively. It was found that the wear resistance of the PtRuN-DLC films apparently increased with increased film thickness though the adhesion strength of the films decreased. The corrosion results revealed that the increased concentration of sp{sup 2} bonds in the PtRuN-DLC films with increased film thickness shifted the corrosion potentials of the films to more negative values but the decreased porosity density in the films significantly decreased the corrosion currents of the films.

Investigation of structure, adhesion strength, wear performance and corrosion behavior of platinum/ruthenium/nitrogen doped diamond-like carbon thin films with respect to film thickness

International Nuclear Information System (INIS)

Khun, N.W.; Liu, E.

2011-01-01

Research highlights: → Sputtered PtRuN-DLC thin films were fabricated with different film thicknesses. → The graphitization of the films increased with increased film thickness. → The wear resistance of the films increased though their adhesion strength decreased. → The corrosion potentials of the films shifted to more negative values. → However, the corrosion currents of the films decreased. - Abstract: In this study, the corrosion performance of platinum/ruthenium/nitrogen doped diamond-like carbon (PtRuN-DLC) thin films deposited on p-Si substrates using a DC magnetron sputtering deposition system in a 0.1 M NaCl solution was investigated using potentiodynamic polarization test in terms of film thickness. The effect of the film thickness on the chemical composition, bonding structure, surface morphology, adhesion strength and wear resistance of the PtRuN-DLC films was studied using X-ray photoelectron spectroscopy (XPS), micro-Raman spectroscopy, atomic force microscopy (AFM), micro-scratch test and ball-on-disc tribotest, respectively. It was found that the wear resistance of the PtRuN-DLC films apparently increased with increased film thickness though the adhesion strength of the films decreased. The corrosion results revealed that the increased concentration of sp 2 bonds in the PtRuN-DLC films with increased film thickness shifted the corrosion potentials of the films to more negative values but the decreased porosity density in the films significantly decreased the corrosion currents of the films.

Effect of niobium element on the electrochemical corrosion behavior of depleted uranium

Energy Technology Data Exchange (ETDEWEB)

Wu, Yanping, E-mail: wuyanping-2@126.com; Wu, Quanwen; Zhu, Shengfa, E-mail: zhushf-306@163.com; Pu, Zhen; Zhang, Yanzhi; Wang, Qinguo; Lang, Dingmu; Zhang, Yuping

2016-09-15

Depleted uranium (DU) has many military and civilian uses. However, its high chemical reactivity limits its application. The effect of Nb content on corrosion behavior of DU is evaluated by scanning Kelvin probe and electrochemical corrosion measurements. The Volta potential value of DU and U-2.5 wt% Nb is about the same level, the Volta potential value of U-5.7 wt% Nb has a rise of 370mV{sub SHE} in comparison with DU. The polarization current of U-5.7 wt% Nb alloy is about an order of magnitude of that of DU. The Nb{sub 2}O{sub 5} is the protective layer for the U-Nb alloys. The negative potential of Nb-depleted α phase is the main reason of the poor corrosion resistance of DU and U-2.5 wt% Nb alloy. - Highlights: • New method (scanning Kelvin probe) was used to study the corrosion property. • Three types of corrosion morphologies were found after potentiodynamic polarization. • The effect of impurity elements on corrosion property was mentioned. • The corrosion mechanism of DU and U-Nb alloys was discussed.

Electrochemical noise of the erosion-corrosion of copper in relation with its hydrodynamic parameters; Ruido electroquimico de la erosion-corrosion en cobre: su relacion con los parametros hidrodinamicos

Energy Technology Data Exchange (ETDEWEB)

Castaneda, I.; Romero, M.; Malo, J.M.; Uruchurtu, J.

2010-07-01

This work presents the electrochemical noise results obtained of the surface degradation on copper, due to erosion corrosion phenomena, which were a function of the hydrodynamic parameters of the system (fluid movement). A modified rotating cylinder (RC) comprising three ring electrodes under two rotating speeds (880 and 1750 rpm with a Reynolds numbers 1486 Re and 2972 Re, respectively) were used. Characteristic electrochemical noise spectra as a function of the hydrodynamic parameters were found, as well as surface attack intensities the noise signal. An increase and a more uniform attack due to particle impact was related to larger particle size and lesser erosion corrosion intensity, in the form of more localized attack over the surface, was obtained for smaller ones. Erosion corrosion attack presents characteristic electrochemical current and potential noise signals, according to the laminar or transitional turbulent regime and particle size added. (Author).

Electrochemical evaluation of under-deposit corrosion and its inhibition using the wire beam electrode method

Energy Technology Data Exchange (ETDEWEB)

Tan Yongjun, E-mail: yj.tan@curtin.edu.a [Western Australian Corrosion Research Group, Department of Chemistry, Curtin University, GPO Box U1987, Perth (Australia); Fwu, Young; Bhardwaj, Kriti [Western Australian Corrosion Research Group, Department of Chemistry, Curtin University, GPO Box U1987, Perth (Australia)

2011-04-15

Research highlights: A new experiment method for evaluating under-deposit corrosion and its inhibitors. Under-deposit corrosion did not occur in a CO{sub 2} saturated pure brine solution. Inhibitor imidazoline addition and O{sub 2} contamination initiated under-deposit corrosion. Inhibitor imidazoline reduced general corrosion but enhanced localised corrosion. - Abstract: A new experimental method has been applied to evaluate under-deposit corrosion and its inhibition by means of an electrochemically integrated multi-electrode array, namely the wire beam electrode (WBE). Maps showing galvanic current and corrosion potential distributions were measured from a WBE surface that was partially covered by sand. Under-deposit corrosion did not occur during the exposure of the WBE to carbon dioxide saturated brine under ambient temperature. The introduction of corrosion inhibitor imidazoline and oxygen into the brine was found to significantly affect the patterns and rates of corrosion, leading to the initiation of under-deposit corrosion over the WBE.

Electrochemical impedance spectroscopy (EIS) as a tool for measuring corrosion of polymer-coated fasteners used in treated wood

Science.gov (United States)

Samuel L. Zelinka; Lorraine Ortiz-Candelaria; Donald S. Stone; Douglas R. Rammer

2009-01-01

Currently, many of the polymer-coated fasteners on the market are designed for improved corrosion performance in treated wood; yet, there is no way to evaluate their corrosion performance. In this study, a common technique for measuring the corrosion performance of polymer-coated metals, electrochemical impedance spectroscopy (EIS), was used to evaluate commercial...

Non-destructive electrochemical techniques applied to the corrosion evaluation of the liner structures in nuclear power plants

International Nuclear Information System (INIS)

Martinez, I.; Castillo, A.; Andrade, C.

2008-01-01

The liner structure in nuclear power plants provides containment for the operation and therefore the study of its durability and integrity during its service life is an important issue. There are several causes for the deterioration of the liner, which in general involve corrosion due to its metallic nature. The present paper is aimed at describing the assessment of corrosion problems of two liners from two different nuclear power plants, which were evaluated using non-destructive electrochemical techniques. In spite of the testing difficulties arisen, from the results extracted it can be concluded that the electrochemical techniques applied are adequate for the corrosion evaluation. They provide important information about the integrity of the structure and allow for its evolution with time to be assessed

Chemical passivation as a method of improving the electrochemical corrosion resistance of Co-Cr-based dental alloy.

Science.gov (United States)

Rylska, Dorota; Sokołowski, Grzegorz; Sokołowski, Jerzy; Łukomska-Szymańska, Monika

2017-01-01

The purpose of the study was to evaluate corrosion resistance of Wirobond C® alloy after chemical passivation treatment. The alloy surface undergone chemical passivation treatment in four different media. Corrosion studies were carried out by means of electrochemical methods in saline solution. Corrosion effects were determined using SEM. The greatest increase in the alloy polarization resistance was observed for passive layer produced in Na2SO4 solution with graphite. The same layer caused the highest increase in corrosion current. Generally speaking, the alloy passivation in Na2SO4 solution with graphite caused a substantial improvement of the corrosion resistance. The sample after passivation in Na2SO4 solution without graphite, contrary to others, lost its protective properties along with successive anodic polarization cycles. The alloy passivation in Na3PO4 solution with graphite was the only one that caused a decrease in the alloy corrosion properties. The SEM studies of all samples after chemical passivation revealed no pit corrosion - in contrast to the sample without any modification. Every successive polarization cycle in anodic direction of pure Wirobond C® alloy enhances corrosion resistance shifting corrosion potential in the positive direction and decreasing corrosion current value. The chemical passivation in solutions with low pH values decreases susceptibility to electrochemical corrosion of Co-Cr dental alloy. The best protection against corrosion was obtained after chemical passivation of Wirobond C® in Na2SO4 solution with graphite. Passivation with Na2SO4 in solution of high pH does not cause an increase in corrosion resistance of WIROBOND C. Passivation process increases alloy resistance to pit corrosion.

Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

International Nuclear Information System (INIS)

Helie, Max

2015-01-01

This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

Osteogenic differentiation on DLC-PDMS-h surface.

Science.gov (United States)

Soininen, Antti; Kaivosoja, Emilia; Sillat, Tarvo; Virtanen, Sannakaisa; Konttinen, Yrjö T; Tiainen, Veli-Matti

2014-10-01

The hypothesis was that anti-fouling diamond-like carbon polydimethylsiloxane hybrid (DLC-PDMS-h) surface impairs early and late cellular adhesion and matrix-cell interactions. The effect of hybrid surface on cellular adhesion and cytoskeletal organization, important for osteogenesis of human mesenchymal stromal cells (hMSC), where therefore compared with plain DLC and titanium (Ti). hMSCs were induced to osteogenesis and followed over time using scanning electron microscopy (SEM), time-of-flight secondary ion mass spectrometry (ToF-SIMS), immunofluorescence staining, quantitative real-time polymerase chain reaction (qRT-PCR), and hydroxyapatite (HA) staining. SEM at 7.5 hours showed that initial adherence and spreading of hMSC was poor on DLC-PDMS-h. At 5 days some hMSC were undergoing condensation and apoptotic fragmentation, whereas cells on DLC and Ti grew well. DAPI-actin-vinculin triple staining disclosed dwarfed cells with poorly organized actin cytoskeleton-focal complex/adhesion-growth substrate attachments on hybrid coating, whereas spread cells, organized microfilament bundles, and focal adhesions were seen on DLC and in particular on Ti. Accordingly, at day one ToF-SIMS mass peaks showed poor protein adhesion to DLC-PDMS-h compared with DLC and Ti. COL1A1, ALP, OP mRNA levels at days 0, 7, 14, 21, and/or 28 and lack of HA deposition at day 28 demonstrated delayed or failed osteogenesis on DLC-PDMS-h. Anti-fouling DLC-PDMS-h is a poor cell adhesion substrate during the early protein adsorption-dependent phase and extracellular matrix-dependent late phase. Accordingly, some hMSCs underwent anoikis-type apoptosis and failed to complete osteogenesis, due to few focal adhesions and poor cell-to-ECM contacts. DLC-PDMS-h seems to be a suitable coating for non-integrating implants/devices designed for temporary use. © 2014 Wiley Periodicals, Inc.

Perchlorate reduction during electrochemically induced pitting corrosion of zero-valent titanium (ZVT)

Energy Technology Data Exchange (ETDEWEB)

Lee, Chunwoo, E-mail: clee@doosanhydro.com [Department of Research and Development, Doosan Hydro Technology, Inc, Tampa, FL 33619 (United States); Batchelor, Bill [Zachry Department of Civil Engineering, Texas A and M University, College Station, TX 77840 (United States); Park, Sung Hyuk [Environmental and Engineering Research Team, GS Engineering and Construction Research Institute, Youngin, Kyunggi-do 449-831 (Korea, Republic of); Han, Dong Suk; Abdel-Wahab, Ahmed [Chemical Engineering Program, Texas A and M University at Qatar, Education City, Doha, PO Box 23874 (Qatar); Kramer, Timothy A.

2011-12-15

Highlights: Black-Right-Pointing-Pointer ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. Black-Right-Pointing-Pointer Perchlorate is effectively reduced to chloride by soluble titanium species. Black-Right-Pointing-Pointer Solution pH and surface area of ZVT showed negligible effects on rates of perchlorate reduction. - Abstract: Zero-valent metals and ionic metal species are a popular reagent for the abatement of contaminants in drinking water and groundwater and perchlorate is a contaminant of increasing concern. However, perchlorate degradation using commonly used reductants such as zero-valent metals and soluble reduced metal species is kinetically limited. Titanium in the zero-valent and soluble states has a high thermodynamic potential to reduce perchlorate. Here we show that perchlorate is effectively reduced to chloride by soluble titanium species in a system where the surface oxide film is removed from ZVT and ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. The pitting potential of ZVT was measured as 12.77 {+-} 0.04 V (SHE) for a 100 mM solution of perchlorate. The rate of perchlorate reduction was independent of the imposed potential as long as the potential was maintained above the pitting potential, but it was proportional to the applied current. Solution pH and surface area of ZVT electrodes showed negligible effects on rates of perchlorate reduction. Although perchlorate is effectively reduced during electrochemically induced corrosion of ZVT, this process may not be immediately applicable to perchlorate treatment due to the high potentials needed to produce active reductants, the amount of titanium consumed, the inhibition of perchlorate removal by chloride, and oxidation of chloride to chlorine.

Perchlorate reduction during electrochemically induced pitting corrosion of zero-valent titanium (ZVT)

International Nuclear Information System (INIS)

Lee, Chunwoo; Batchelor, Bill; Park, Sung Hyuk; Han, Dong Suk; Abdel-Wahab, Ahmed; Kramer, Timothy A.

2011-01-01

Highlights: ► ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. ► Perchlorate is effectively reduced to chloride by soluble titanium species. ► Solution pH and surface area of ZVT showed negligible effects on rates of perchlorate reduction. - Abstract: Zero-valent metals and ionic metal species are a popular reagent for the abatement of contaminants in drinking water and groundwater and perchlorate is a contaminant of increasing concern. However, perchlorate degradation using commonly used reductants such as zero-valent metals and soluble reduced metal species is kinetically limited. Titanium in the zero-valent and soluble states has a high thermodynamic potential to reduce perchlorate. Here we show that perchlorate is effectively reduced to chloride by soluble titanium species in a system where the surface oxide film is removed from ZVT and ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. The pitting potential of ZVT was measured as 12.77 ± 0.04 V (SHE) for a 100 mM solution of perchlorate. The rate of perchlorate reduction was independent of the imposed potential as long as the potential was maintained above the pitting potential, but it was proportional to the applied current. Solution pH and surface area of ZVT electrodes showed negligible effects on rates of perchlorate reduction. Although perchlorate is effectively reduced during electrochemically induced corrosion of ZVT, this process may not be immediately applicable to perchlorate treatment due to the high potentials needed to produce active reductants, the amount of titanium consumed, the inhibition of perchlorate removal by chloride, and oxidation of chloride to chlorine.

Corrosion monitoring of the AA2024 alloy in NaCl solutions by electrochemical noise measurements

International Nuclear Information System (INIS)

Aballe, A.; Bethencourt, M.; Botana, F.J.; Marcos, M.; Rodriguez-Chacon, M.A.

1998-01-01

The behaviour of the AA2024 alloy against corrosion in 3.5% NaCl solution has been monitored. In this environment the alloy can be easily damaged under small anodic polarizations. Linear Polarization, electrochemical impedance, spectroscopy and electrochemical noise measurement have been used as experimental techniques. Data from ENM have been analyzed using statistical parameters and Chaos Theory. The results here obtained suggest that ENM is particularly useful to monitored systems that can be modified using other electrochemical techniques. (Author) 11 refs

An electrochemical engineering technique to improve the corrosion resistance of some structural materials in lead-alloy coolants

International Nuclear Information System (INIS)

Tacica, M.; Andrei, V.; Rusu, O.; Coaca, E.; Minca, M.; Florea, S.; Oncioiu, G.

2013-01-01

The goal of this paper is to present some conclusions resulted from the literature studies referring to the materials potential to be used in Lead Fast Reactors (LFR), and the results obtained in the surface engineering field which can be used in our institute in order to obtain materials with appropriate properties for their use in LFR. In this context, the paper presents some preliminary results obtained in Surface Analysis Laboratory of INR Pitesti and research works in progress referring to: controlled modification of AISI 316 L surface by electrochemical plasma treatment (carburization, nitrocarburizings); electrodeposition of some protective thin-films based on Ni and Al obtained from ionic liquids; development of some procedures related to the activities involved in the behaviour evaluation, in LFR specific conditions, for material samples subjected to treatments by surface engineering techniques using the LEad COrrosion TEsting LOop (LECOTELO) test bench. The superficial structures obtained have been characterized by metallographic microscopy, X-Ray Photoemission Spectroscopy (XPS), Electrochemical Impedance Spectroscopy (EIS); the electrochemical techniques were used to evaluate the corrosion behaviour. The preliminary results have shown that the used electrochemical surface engineering techniques are appropriate in order to improve the mechanical properties and corrosion behaviour of AISI 316 L steel. (authors)

Corrosion and Wear Behaviors of Cr-Doped Diamond-Like Carbon Coatings

Science.gov (United States)

Viswanathan, S.; Mohan, L.; Bera, Parthasarathi; Kumar, V. Praveen; Barshilia, Harish C.; Anandan, C.

2017-08-01

A combination of plasma-enhanced chemical vapor deposition and magnetron sputtering techniques has been employed to deposit chromium-doped diamond-like carbon (DLC) coatings on stainless steel, silicon and glass substrates. The concentrations of Cr in the coatings are varied by changing the parameters of the bipolar pulsed power supply and the argon/acetylene gas composition. The coatings have been studied for composition, morphology, surface nature, nanohardness, corrosion resistance and wear resistance properties. The changes in I D / I G ratio with Cr concentrations have been obtained from Raman spectroscopy studies. Ratio decreases with an increase in Cr concentration, and it has been found to increase at higher Cr concentration, indicating the disorder in the coating. Carbide is formed in Cr-doped DLC coatings as observed from XPS studies. There is a decrease in sp 3/ sp 2 ratios with an increase in Cr concentration, and it increases again at higher Cr concentration. Nanohardness studies show no clear dependence of hardness on Cr concentration. DLC coatings with lower Cr contents have demonstrated better corrosion resistance with better passive behavior in 3.5% NaCl solution, and corrosion potential is observed to move toward nobler (more positive) values. A low coefficient of friction (0.15) at different loads is observed from reciprocating wear studies. Lower wear volume is found at all loads on the Cr-doped DLC coatings. Wear mechanism changes from abrasive wear on the substrate to adhesive wear on the coating.

Development of Self-Powered Wireless-Ready High Temperature Electrochemical Sensors for In-Situ Corrosion Monitoring for Boiler Tubes in Next Generation Coal-based Power Systems

Energy Technology Data Exchange (ETDEWEB)

Liu, Xingbo [West Virginia Univ., Morgantown, WV (United States)

2015-06-30

The key innovation of this project is the synergy of the high temperature sensor technology based on the science of electrochemical measurement and state-of-the-art wireless communication technology. A novel self-powered wireless high temperature electrochemical sensor system has been developed for coal-fired boilers used for power generation. An initial prototype of the in-situ sensor demonstrated the capability of the wireless communication system in the laboratory and in a pilot plant (Industrial USC Boiler Setting) environment to acquire electrochemical potential and current signals during the corrosion process. Uniform and localized under-coal ash deposit corrosion behavior of Inconel 740 superalloy has been studied at different simulated coal ash hot corrosion environments using the developed sensor. Two typical potential noise patterns were found to correlate with the oxidation and sulfidation stages in the hot coal ash corrosion process. Two characteristic current noise patterns indicate the extent of the corrosion. There was a good correlation between the responses of electrochemical test data and the results from corroded surface analysis. Wireless electrochemical potential and current noise signals from a simulated coal ash hot corrosion process were concurrently transmitted and recorded. The results from the performance evaluation of the sensor confirm a high accuracy in the thermodynamic and kinetic response represented by the electrochemical noise and impedance test data.

Corrosion protection of ENIG surface finishing using electrochemical methods

International Nuclear Information System (INIS)

Bui, Q.V.; Nam, N.D.; Choi, D.H.; Lee, J.B.; Lee, C.Y.; Kar, A.; Kim, J.G.; Jung, S.B.

2010-01-01

Four types of thin film coating were carried out on copper for electronic materials by the electroless plating method at a pH range from 3 to 9. The coating performance was evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization testing in a 3.5 wt.% NaCl solution. In addition, atomic force microscopy and X-ray diffraction were also used to analyze the coating surfaces. The electrochemical behavior of the coatings was improved using the electroless nickel plating solution of pH 5. The electroless nickel/immersion gold on the copper substrate exhibited high protective efficiency, charge transfer resistance and very low porosity, indicating an increase in corrosion resistance. Atomic force microscopy and X-ray diffraction analyses confirmed the surface uniformity and the formation of the crystalline-refined NiP {1 2 2} phase at pH 5.

Pullulan as a potent green inhibitor for corrosion mitigation of aluminum composite: Electrochemical and surface studies.

Science.gov (United States)

B P, Charitha; Rao, Padmalatha

2018-06-01

This work emphasizes the corrosion inhibition ability of pullulan, an environmentally benign fungal polysaccharide on acid corrosion of 6061Aluminum-15% (v) SiC (P) composite material (Al-CM). The electrochemical measurements such as potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) studies were carried out for the corrosion inhibition studies. Conditions were optimized to obtain maximum inhibition efficiency, by performing the experiment at varying concentrations of inhibitor, in the temperature range of 308K- 323K. Surface morphology studies were done to reaffirm the adsorption of inhibitor on the surface of composite material. Pullulan acted as mixed type of inhibitor with a maximum efficiency of 89% at 303K for the addition of 1.0 gL -1 of inhibitor. Evaluation of kinetic and thermodynamic parameters revealed that inhibitor underwent physical adsorption onto the surface of Al-CM and obeyed Freundlich adsorption isotherm. The surface characterization like SEM-EDX, AFM confirmed the adsorption of pullulan molecule. Pullulan can be considered as effective, eco friendly green inhibitor for the corrosion control of Al-CM. Copyright © 2018 Elsevier B.V. All rights reserved.

A state of the art on electrochemical noise technique. Assessment of corrosion characteristics and development of remedial technology in nuclear materials

Energy Technology Data Exchange (ETDEWEB)

Kim, Dong Jin; Kim, Joung Soo; Kim, Hong Pyo; Lim, Yun Soo; Yi, Yong Sun; Chung, Man Kyo

2003-02-01

The studies for the application of electrochemical noise technique were reviewed in terms of principle, analysing method and application examples of this technique. Because 4% of the economic damage of industry is caused by metallic corrosion, it is important to find and protect corrosive materials and location. By corrosion monitoring of industrial facilities such as nuclear power plant using Electrochemical Noise Measurement(ENM), corrosion attack can be detected and furthermore it can be indicated whether the attacked materials is replaced by new one or not. According to development of control and electronic technology, it was easy to apply ENM to the industry and the interest in ENM also increased. As corrosion is produced on a metal under corrosive environment, local anode(oxidation) and cathode(reduction) are formed. Hence, there is potential difference and current flow between the anode and cathode. ENM is monitoring the potential difference and the current flow with time by high impedance load voltmeter and Zero Resistance Ammeter(ZRA), respectively. The potential difference and current flow generated spontaneously without any application of current and potential between electrodes are monitored by electrochemical noise technique, Thereby ENM can be regarded as the most ideal corrosion monitoring method for the industrial facility and nuclear power plant having corrosion damage and difficulty in access of human body. Moreover, it is possible to obtain the spontaneous and reliable results from the metals damaged by ununiform and localized corrosion such as pitting and SCC using ENM while it is difficult to obtain the reliable result using traditional linear polarization and ac-impedance measurement. In many countries, there are extensive works concerned with application of electrochemical noise technique to corrosion monitoring of nuclear power plant and other industrial facilities, whereas there is little work on this field in Korea. Systematic study for

Chemical and electrochemical aspects of the corrosion of stainless steels in the presence of sulphate reducing bacteria

International Nuclear Information System (INIS)

Feron, D.

1990-01-01

The corrosion behaviour of austenitic and ferritic stainless steels (316 L and 430Ti) in the presence of sulfate reducing bacteria, was investigated by several electrochemical techniques which were coupled with corrosion measurements on coupons and chemical analyses. Experiments were performed with 'Desulfovibrio vulgaris' and 'Desulfovibrio gigas' in three growth media containing lactate and sulfate. The decreases in corrosion potentials were correlated to the increase in sulphide content. The polarization curves showed also the major influence of sulphides on the passivity of stainless steels. Electrochemical impedance measurements were used to provide information in understanding the interactions between growth media or bacteria and stainless steels surfaces. The behaviour of the tested stainless steels in these conditions was mainly dependent on sulphide concentrations. (Author). 7 refs., 8 figs., 4 tabs

Evolution of the Corrosion Morphology on AZ31B Tracked Electrochemically and by In Situ Microscopy in Chloride-Containing Media

Science.gov (United States)

Melia, M. A.; Cain, T. W.; Briglia, B. F.; Scully, J. R.; Fitz-Gerald, J. M.

2017-11-01

The evolution of open-circuit corrosion morphology as a function of immersion time for Mg alloy AZ31B in 0.6-M NaCl solution was investigated. Real-time optical microscopy accompanied by simultaneous electrochemical characterization was used to characterize the filiform corrosion (FFC) of AZ31B. Specifically, the behavior of propagating corrosion filaments on the metal surface was observed, and correlations among polarization resistance, filament propagation rates, open-circuit potential, and active coverage of local corrosion sites were revealed. Three distinct stages of corrosion were observed in 0.6-M NaCl. An initial passive region, during which a slow potential rise occurred (termed stage I), a second FFC region (termed stage II) with shallow penetrating, distinct filaments, and a final FFC region (termed stage III) with deeper penetrating filaments, aligned to form a linear front. The electrochemical properties of each stage are discussed, providing insights into the penetration rates and corrosion model.

Electrochemical, Polarization, and Crevice Corrosion Testing of Nitinol 60, A Supplement to the ECLSS Sustaining Materials Compatibility Study

Science.gov (United States)

Lee, R. E.

2016-01-01

In earlier trials, electrochemical test results were presented for six noble metals evaluated in test solutions representative of waste liquids processed in the Environmental Control and Life Support System (ECLSS) aboard the International Space Station (ISS). Subsequently, a seventh metal, Nitinol 60, was added for evaluation and subjected to the same test routines, data analysis, and theoretical methodologies. The previous six test metals included three titanium grades, (commercially pure, 6Al-4V alloy and 6Al-4V low interstitial alloy), two nickel-chromium alloys (Inconel(RegisteredTrademark) 625 and Hastelloy(RegisteredTrademark) C276), and one high-tier stainless steel (Cronidur(RegisteredTrademark) 30). The three titanium alloys gave the best results of all the metals, indicating superior corrosive nobility and galvanic protection properties. For this current effort, the results have clearly shown that Nitinol 60 is almost as noble as titanium, being very corrosion-resistant and galvanically compatible with the other six metals electrochemically and during long-term exposure. is also quite noble as it is very corrosion resistant and galvanically compatible with the other six metals from both an electrochemical perspective and long-term crevice corrosion scenario. This was clearly demonstrated utilizing the same techniques for linear, Tafel and cyclic polarization, and galvanic coupling of the metal candidate as was done for the previous study. The high nobility and low corrosion susceptibility for Nitinol 60 appear to be intermediate to the nickel/chromium alloys and the titanium metals with indications that are more reflective of the titanium metals in terms of general corrosion and pitting behavior.

Osteoblast interaction with DLC-coated Si substrates.

Science.gov (United States)

Chai, Feng; Mathis, Nicolas; Blanchemain, Nicolas; Meunier, Cathy; Hildebrand, Hartmut F

2008-09-01

Diamond-like carbon (DLC) coating is a convenient means of modifying material surfaces that are sensitive to wear, such as titanium and silica substrates. This work aims to evaluate the osteoblast-like cells' response to DLC-coated Si (Si-DLC), which was treated under different conditions. DLC and deuterated DLC films were deposited by plasma-enhanced chemical vapor deposition to obtain a 200-nm-thick layer on all the samples. Three types of precursor gas were applied for deposition: pure methane (CH(4)), pure deuterated methane (CD(4)) and their half/half mixture. All surface treatments were performed under two different self-bias voltages (V(sb)): -400 and -600V. The modified surfaces were characterized by X-ray photoelectron spectroscopy, Raman spectroscopy, Rutherford backscattering spectroscopy, elastic recoil detection analysis, X-ray reflectometry and the sessile-drop method. MC3T3-E1 osteoblasts were cultured on the Si-DLC wafers for 3 and 6 days. Biological tests to measure cell proliferation, cell vitality, cell morphology and cell adhesion were performed. All DLC coatings produced a slightly more hydrophobic state than non-treated Si. Certain types of amorphous DLC coating, such as the surface treated under the V(sb) of -600V in pure methane (600CH(4)) or in pure deuterated methane (600CD(4)), offered a significantly higher cell proliferation rate to Si substrate. Scanning electron microscopy observations confirmed that the optimal cell adhesion behavior, among all the treated surfaces, occurred on the surface of the 600CH(4) and 600CD(4) groups, which showed increased amounts of filopodia and microvilli to enhance cell-environment exchange. In conclusion, DLC coating on Si could produce better surface stability and improved cellular responses.

Effect of sputtering power on structure, adhesion strength and corrosion resistance of nitrogen doped diamond-like carbon thin films.

Science.gov (United States)

Khun, N W; Liu, E

2011-06-01

Nitrogen doped diamond-like carbon (DLC:N) thin films were deposited on highly conductive p-Si substrates using a DC magnetron sputtering deposition system. The DLC:N films were characterized using X-ray photoelectron spectroscopy (XPS), micro-Raman spectroscopy, atomic force microscopy (AFM), contact angle measurement and micro-scratch test. The XPS and Raman results indicated that the sputtering power significantly influenced the properties of the films in terms of bonding configuration in the films. The corrosion performance of the DLC:N films was investigated in a 0.6 M NaCl solution by means of potentiodynamic polarization testing. It was found that the corrosion performance of the films could be enhanced by higher sputtering powers.

Effect of electrochemical corrosion on the subsurface microstructure evolution of a CoCrMo alloy in albumin containing environment

International Nuclear Information System (INIS)

Wang, Zhongwei; Yan, Yu; Su, Yanjing; Qiao, Lijie

2017-01-01

Highlights: • Accelerated electrochemical corrosion results in severer plastic deformation with finer grains. • Lower applied potential can increase protein adsorption on sample surfaces. • The tribo-film decreases the shear stresses and relief subsurface deformation. • Tribocorrosion induced passive film can suppress the annihilation of stacking faults. - Abstract: The subsurface microstructures of metallic implants play a key role in bio-tribocorrosion. Due to wear or change of local environment, the implant surface can have inhomogeneous electrochemical corrosion properties. In this work, the effect of electrochemical corrosion conditions on the subsurface microstructure evolution of CoCrMo alloys for artificial joints was investigated. Transmission electron microscope (TEM) was employed to observe the subsurface microstructures of worn areas at different applied potentials in a simulated physiological solution. The results showed that applied potentials could affect the severity of the subsurface deformation not only by changing the surface passivation but also affecting the adsorption of protein on the alloy surface.

Effect of electrochemical corrosion on the subsurface microstructure evolution of a CoCrMo alloy in albumin containing environment

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhongwei; Yan, Yu, E-mail: yanyu@ustb.edu.cn; Su, Yanjing; Qiao, Lijie

2017-06-01

Highlights: • Accelerated electrochemical corrosion results in severer plastic deformation with finer grains. • Lower applied potential can increase protein adsorption on sample surfaces. • The tribo-film decreases the shear stresses and relief subsurface deformation. • Tribocorrosion induced passive film can suppress the annihilation of stacking faults. - Abstract: The subsurface microstructures of metallic implants play a key role in bio-tribocorrosion. Due to wear or change of local environment, the implant surface can have inhomogeneous electrochemical corrosion properties. In this work, the effect of electrochemical corrosion conditions on the subsurface microstructure evolution of CoCrMo alloys for artificial joints was investigated. Transmission electron microscope (TEM) was employed to observe the subsurface microstructures of worn areas at different applied potentials in a simulated physiological solution. The results showed that applied potentials could affect the severity of the subsurface deformation not only by changing the surface passivation but also affecting the adsorption of protein on the alloy surface.

Electrochemical corrosion potential monitoring in boiling water reactors

International Nuclear Information System (INIS)

Cowan, R.L.; Hettiarachchi, S.; Hale, D.H.; Law, R.J.

1998-01-01

The electrochemical corrosion potential (ECP) is defined as the measured voltage between a metal and a standard reference electrode converted to the standard hydrogen electrode (SHE) scale. This concept is shown schematically in Figure 1. The measurement of ECP is of primary importance for both evaluating the stress corrosion cracking susceptibility of a component and for assuring that the specification for hydrogen water chemistry, ECP < -230 mV, SHE is being met. In practice, only a limited number of measurement locations are available in the BWR and only a few reference electrode types are robust enough for BWR duty. Because of the radiolysis inherent in the BWR, local environment plays an important role in establishing the ECP of a component. This paper will address the strategies for obtaining representative measurements, given these stated limitations and constraints. The paper will also address the ECP monitoring strategies for the noble metal chemical addition process that is being implemented in BWRs to meet the ECP specification at low hydrogen injection rates. (author)

The cutting properties and wear of the knives with DLC and W-DLC coatings, deposited by PVD methods, applied for wood and wood-based materials machining

OpenAIRE

M. Pancielejko; A. Czyżniewski; A. Gilewicz; V. Zavaleyev; W. Szymański

2012-01-01

Purpose: Performance of DLC and W-DLC coated woodworking knives was investigated. The results of testing DLC and W-DLC coating properties as well as the results of life-time tests in the form of wear of HSS and HM knives with these coatings is presents.Design/methodology/approach: DLC coating was deposited by MCVA method, and W-DLC coating was deposited by pulsed RMS. Tests of knives coated with DLC and W-DLC as uncoated ones was made by machining: MDF board, pinewood slats and floorboard - u...

NANOINDENTATION TEST FOR DLC COATING ANALYSIS

Directory of Open Access Journals (Sweden)

Daniel Tischler

2011-09-01

Full Text Available In this report the effects of the substrate on the microhardness of Diamond like carbon (DLC thin films were investigated. The DLC coatings were deposited by Radio Frequency Plasma Actived Chemical Vapor Deposition (RF PACVD; 13,56 MHz process on three mechanically polished substrates, which were chosen for comparison; hardened molybdenum high speed steel AISI M2, unhardened tool steel AISI L2 and titanium alloy TiAl6V4. The aim of the present investigation was to determine the influence of substrates on microhardness and other mechanical properties of DLC layer. These properties especially microhardness were studied and compared from nanoindentation load – displacement curves. Results show that the hardness of the substrate is the crucial value for the hardness of the DLC films.

Electrochemical impedance spectroscopy and corrosion behaviour of Al{sub 2}O{sub 3}-Ni nano composite coatings

Energy Technology Data Exchange (ETDEWEB)

Ciubotariu, Alina-Crina [Dunarea de Jos, University of Galati, Metallurgy and Materials Science Faculty, Competences Center Interfaces-Tribocorrosion-Electrochemical Systems, CC-ITES, 47 Domneasca Street, 80008 Galati (Romania)], E-mail: Alina.Ciubotariu@ugal.ro; Benea, Lidia [Dunarea de Jos, University of Galati, Metallurgy and Materials Science Faculty, Competences Center Interfaces-Tribocorrosion-Electrochemical Systems, CC-ITES, 47 Domneasca Street, 80008 Galati (Romania); Lakatos-Varsanyi, Magda [Bay Zoltan Foundation, Institute for Materials Science and Technology, Budapest H-1116 (Hungary); Dragan, Viorel [Dunarea de Jos, University of Galati, Metallurgy and Materials Science Faculty, Competences Center Interfaces-Tribocorrosion-Electrochemical Systems, CC-ITES, 47 Domneasca Street, 80008 Galati (Romania)

2008-05-20

In this paper, the results on the electrochemical impedance spectroscopy and corrosion properties of electrodeposited nanostructured Al{sub 2}O{sub 3}-Ni composite coatings are presented. The nanocomposite coatings were obtained by codeposition of alumina nanoparticles (13 nm) with nickel during plating process. The coating thickness was 50 {mu}m on steel support and an average of nano Al{sub 2}O{sub 3} particles inside of coatings at 15 vol.% was present. The structure of the coatings was investigated by scanning electron microscopy (SEM). It has been found that the codeposition of Al{sub 2}O{sub 3} particles with nickel disturbs the nickel coating's regular surface structure. The electrochemical behavior of the coatings in the corrosive solutions was investigated by polarization potentiodynamic and electrochemical impedance spectroscopy methods. As electrochemical test solutions 0.5 M sodium chloride and 0.5 M potassium sulphate were used in a three electrode open cell. The corrosion potential is shifted to more negative values for nanostructured coatings in 0.5 M sodium chloride. The polarization resistance in 0.5 M sodium chloride decreases in 24 h, but after that increases slowly. In 0.5 M potassium sulphate solution the polarization resistance decreases after 2 h and after 30 h of immersion the polarization resistance is higher than that of the beginning value. The corrosion rate calculated by polarization potentiodynamic curves obtained after 30 min from immersion in solution is smaller for nanostructured coatings in 0.5 M potassium sulphate (4.74 {mu}m/year) and a little bit bigger in 0.5 M sodium chloride (5.03 {mu}m/year)

Application of electrochemical methods in corrosion and battery research

Science.gov (United States)

Sun, Zhaoli

Various electrochemical methods have been applied in the development of corrosion protection methods for ammonia/water absorption heat pumps and the evaluation of the stability of metallic materials in Li-ion battery electrolyte. Rare earth metal salts (REMSs) and organic inhibitors have been evaluated for corrosion protection of mild steel in the baseline solution of 5 wt% NH 3 + 0.2 wt% NaOH to replace the conventionally used toxic chromate salt inhibitors. Cerium nitrate provided at least comparable corrosion inhibition efficiency as dichromate in the baseline solution at 100°C. The cerium (IV) oxide formed on mild steel through the cerating process exhibited increasing corrosion protection for mild steel with prolonged exposure time in the hot baseline solution. The optimum cerating process was found to be first cerating in a solution of 2.3 g/L CeCl3 + 4.4 wt% H2O2 + appropriate additives for 20 minutes at pH 2.2 at room temperature with 30 minutes solution aging prior to use, then sealing in 10% sodium (meta) silicate or sodium molybdate at 50°C for 30 minutes. Yttrium salts provided less corrosion protection for mild steel in the baseline solution than cerium salts. Glycerophosphate was found to be a promising chromate-free organic inhibitor for mild steel; however, its thermostability in hot ammonia/water solutions has not been confirmed yet. The stability of six metallic materials used in Li-ion batteries has been evaluated in 1M lithium hexafluorophosphate (LiPF6) dissolved in a 1:1 volume mixture of ethylene carbonate and diethyl carbonate at 37°C in a dry-box. Aluminum is the most stable material, while Copper is active under anodic potentials and susceptible to localized corrosion and galvanic corrosion. The higher the concentration of the alloying elements Al and/or V in a titanium alloy, the higher was the stability of the titanium alloy in the battery electrolyte. 90Pt-10Ir can cause decomposition of the electrolyte resulting in a low stable

Micro-electrochemical characterization of galvanic corrosion of TA2/316L composite plate

Energy Technology Data Exchange (ETDEWEB)

Cheng, X.; Li, X.; Dong, C.; Xiao, K. [Corrosion and Protection Center, University of Science and Technology Beijing (China)

2011-12-15

Galvanic corrosion behavior of TA2/316L composite plate was investigated in the solution of 3.5 wt% NaCl by galvanic potential monitoring, scanning localized electrochemical impedance spectroscopy (LEIS) and scanning vibrating micro-electrode (SVME) techniques. The results demonstrated that the pitting corrosion resistance of 316L for the galvanic combination sample is lower, and the coupled current density is higher than for the single 316L sample. It indicates that the galvanic action works on the corrosion behavior of the TA2 titanium alloy/316L stainless steel galvanic combination in sodium chloride solution. The galvanic effect width was determined as 1500 {mu}m. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Effect of passivation with CO on the electrochemical corrosion behavior of uranium-niobium alloy

International Nuclear Information System (INIS)

Fu Xiaoguo; Dai Lianxin; Zou Juesheng; Bai Chaomao; Wang Xiaolin

2000-01-01

Electrochemical studies are performed to investigate the corrosion resistance of uranium-niobium alloy before and after passivated with carbon monoxide. Using X-ray photoelectron spectroscopy (XPS), the surface composition of specimen passivated with carbon monoxide is determined. The corrosion resistance of uranium-niobium alloy is well improved because the passive layer (UC/UC x O y + Nb 2 O 5 + UO 2 ) on surface serves as passive film and increases the anodic impedance after the specimen is passivated with carbon monoxide

Effect of Different Welding Processes on Electrochemical and Corrosion Behavior of Pure Nickel in 1 M NaCl Solution

Directory of Open Access Journals (Sweden)

Xijing Wang

2017-11-01

Full Text Available A plasma arc welding (PAW-tungsten inert gas (TIG hybrid welding process is proposed to weld pure nickel. In PAW-TIG welding, the arc of the PAW was first to be ignited, then TIG was ignited, while in PAW welding, only the PAW arc was launched. This paper investigated the effect of different welding processes on electrochemical and corrosion performance of between a pure nickel joint and a base metal in an aerated 1 M NaCl solution, respectively. The average grain size of the joint fabricated by PAW welding (denoted as JP joint is 463.57 μm, the joint fabricated by PAW-TIG welding(denoted as JP-T joint is 547.32 μm, and the base metal (BM is 47.32 μm. In this work, the passivity behaviors of samples were characterized for two welding processes by electrochemical impedance spectroscopy (EIS, open circuit potential versus immersion time (OCP-t, and the potentiodynamic polarization plots. EIS spectra, attained with different immersion times, were analyzed and fitted by an equivalent electrical circuit. Photomicrographs of BM, JP, and JP-T were also taken with a scanning electron microscope (SEM to reveal the morphological structure of the pit surfaces. Electrochemical tests show that the sequence of the corrosion resistance is BM > JP > JP-T. The size and quantity of the hemispherical corrosion pits of all samples are different. The corrosion morphology observations found a consistency with the consequence of the electrochemical measurements. The results show that an increase of the grain dimensions due to different heat treatments decreased the pure nickel stability to pitting corrosion.

Release Properties and Electrochemical Characterization of Encapsulated Corrosion Inhibitors for Environmentally Friendly Smart Coatings

Science.gov (United States)

Pearman, B. P.; Calle, L. M.; Zhang, X.; Li, W.; Buhrow, J. W.; Johnsey, M. N.; Montgomery, E. L.; Fitzpatrick, L.; Surma, J. M.

2015-01-01

The NASA Kennedy Space Center's Corrosion Technology Lab at the Kennedy Space Center in Florida, U.S.A. has been developing multifunctional smart coatings based on the microencapsulation of environmentally friendly corrosion indicators, inhibitors and self-healing agents. This allows for the incorporation of autonomous corrosion control functionalities, such as corrosion detection and inhibition as well as the self-healing of mechanical damage, into coatings. This paper presents technical details on the characterization of inhibitor-containing particles and their corrosion inhibitive effects using electrochemical and mass loss methods. Three organic environmentally friendly corrosion inhibitors were encapsulated in organic microparticles that are compatible with desired coatings. The total inhibitor content and the release of one of the inhibitors from the microparticles in basic solution was measured. Particles with inhibitor contents of up 60 wt% were synthesized. Fast release, for immediate corrosion protection, as well as long-term release for continued protection, was observed. The inhibition efficacy of the inhibitors, both as the pure materials and in microparticles, on carbon steel was evaluated. Polarization curves and mass loss measurements showed that, in the case of 2MBT, its corrosion inhibition effectiveness was greater when it was delivered from microparticles.

Electrochemical properties of corrosion products formed on Zn-Mg, Zn-Al and Zn-Al-Mg coatings in model atmospheric conditions

Czech Academy of Sciences Publication Activity Database

Stoulil, J.; Prošek, T.; Nazarov, A.; Oswald, Jiří; Kříž, P.; Thierry, D.

2015-01-01

Roč. 66, č. 8 (2015), s. 777-782 ISSN 0947-5117 Institutional support: RVO:68378271 Keywords : corrosion products * electrochemical properties * zinc coating Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.450, year: 2015

Corrosion behavior of nanostructured Ni-Si{sub 3}N{sub 4} composite films: A study of electrochemical impedance spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Li, J.M.; Cai, C.; Xue, M.Z.; Liu, Y.G. [School of Chemistry and Chemical Technology, Shanghai Jiao Tong University, Shanghai (China); Yin, J.Y.; Zhang, Z. [Department of Chemistry, Zhejiang University, Hangzhou (China); Key Laboratory for Light Alloy Materials Technology, JiaXing (China); Li, J.F. [School of Materials Science and Engineering, Central South University, Changsha (China); Yang, J.F. [State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University (China)

2012-07-15

Ni-Si{sub 3}N{sub 4} nanocomposite films with both the consecutive Ni crystallites and dispersed Si{sub 3}N{sub 4} particles in the nanometer range have been fabricated using DC electroplating technique, and characterized by scanning electron microscopy (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD). The corrosion resistance of the Ni-Si{sub 3}N{sub 4} nanocomposite film has been compared to that of pure Ni coating through polarization. Meanwhile, the corrosion process of Ni-Si{sub 3}N{sub 4} nanocomposite film in neutral 3.5% NaCl solution has been investigated using electrochemical impedance spectroscopy (EIS). The results show that the Ni-Si{sub 3}N{sub 4} nanocomposite film is more resistant to corrosion than the pure Ni coating. The corrosion of Ni-Si{sub 3}N{sub 4} nanocomposite film is controlled by electrochemical step, and the whole corrosion process is divided into two sequential stages. The main corrosion type of Ni-Si{sub 3}N{sub 4} nanocomposite films in neutral 3.5% NaCl solution is pitting. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Electrochemical corrosion behaviour of plasma electrolytic oxidation coatings on AM50 magnesium alloy formed in silicate and phosphate based electrolytes

International Nuclear Information System (INIS)

Liang, J.; Srinivasan, P. Bala; Blawert, C.; Stoermer, M.; Dietzel, W.

2009-01-01

PEO coatings were produced on AM50 magnesium alloy by plasma electrolytic oxidation process in silicate and phosphate based electrolytes using a pulsed DC power source. The microstructure and composition of the PEO coatings were analyzed by scanning electron microscopy (SEM) and X-ray Diffraction (XRD). The corrosion resistance of the PEO coatings was evaluated using open circuit potential (OCP) measurements, potentiodynamic polarisation tests and electrochemical impedance spectroscopy (EIS) in 0.1 M NaCl solution. It was found that the electrolyte composition has a significant effect on the coating evolution and on the resulting coating characteristics, such as microstructure, composition, coating thickness, roughness and thus on the corrosion behaviour. The corrosion resistance of the PEO coating formed in silicate electrolyte was found to be superior to that formed in phosphate electrolyte in both the short-term and long-term electrochemical corrosion tests.

Heterogeneous corrosion of mild steel under SRB-biofilm characterised by electrochemical mapping technique

International Nuclear Information System (INIS)

Dong Zehua; Shi Wei; Ruan Hongmei; Zhang Guoan

2011-01-01

Highlights: → Highly conductive SRB-biofilm can shield the potential differences of mild steel. → Potential maps fail to indicate the localised corrosion of steel under SRB-biofilm. → Galvanic current maps can detect the location of localised corrosion under biofilm. → SRB-biofilm is super-capacitive due to the conductive sulphide micropores. - Abstract: Heterogeneous corrosion of mild steel under sulphate reducing bacteria (SRB)-biofilm was characterised by wire beam electrode (WBE) technique and electrochemical impedance spectrum. The potential/current distributions of the WBE under SRB-biofilm showed that the potential maps could not indicate the localised corrosion of steels beneath biofilm due to the fact that all wire electrodes were short-circuited by the highly conductive sulphide precipitates embedded in SRB-biofilm. Instead, the galvanic current maps may give a good indication. The characteristic of super-capacitance (0.21 F/cm 2 ) of SRB-biofilm was attributed to the huge specific surface area of conductive pore walls inside biofilm.

Electrochemical Corrosion Behavior of Oxidation Layer on Fe30Mn5Al Alloy

Directory of Open Access Journals (Sweden)

ZHU Xue-mei

2017-08-01

Full Text Available The Fe30Mn5Al alloy was oxidized at 800℃ in air for 160h, the oxidation-induced layer about 15μm thick near the scale-metal interface was induced to transform to ferrite and become enriched in Fe and depletion in Mn. The effect of the oxidation-induced Mn depletion layer on the electrochemical corrosion behavior of Fe30Mn5Al alloy was evaluated. The results show that in 1mol·L-1 Na2SO4 solution, the anodic polarization curve of the Mn depletion layer exhibits self-passivation, compared with Fe30Mn5Al austenitic alloy, and the corrosion potential Evs SCE is increased to -130mV from -750mV and the passive current density ip is decreased to 29μA/cm2 from 310μA/cm2. The electrochemical impedance spectroscopy(EIS of the Mn depletion layer has the larger diameter of capacitive arc, the higher impedance modulus|Z|, and the wider phase degree range, and the fitted polarization resistant Rt is increased to 9.9kΩ·cm2 from 2.7kΩ·cm2 by using an equivalent electric circuit of Rs-(Rt//CPE. The high insulation of the Mn depletion layer leads to an improved corrosion resistance of Fe30Mn5Al austenitic alloy.

Effects of chitosan inhibitor on the electrochemical corrosion behavior of 2205 duplex stainless steel

Science.gov (United States)

Yang, Se-fei; Wen, Ying; Yi, Pan; Xiao, Kui; Dong, Chao-fang

2017-11-01

The effects of chitosan inhibitor on the corrosion behavior of 2205 duplex stainless steel were studied by electrochemical measurements, immersion tests, and stereology microscopy. The influences of immersion time, temperature, and chitosan concentration on the corrosion inhibition performance of chitosan were investigated. The optimum parameters of water-soluble chitosan on the corrosion inhibition performance of 2205 duplex stainless steel were also determined. The water-soluble chitosan showed excellent corrosion inhibition performance on the 2205 duplex stainless steel. Polarization curves demonstrated that chitosan acted as a mixed-type inhibitor. When the stainless steel specimen was immersed in the 0.2 g/L chitosan solution for 4 h, a dense and uniform adsorption film covered the sample surface and the inhibition efficiency (IE) reached its maximum value. Moreover, temperature was found to strongly influence the corrosion inhibition of chitosan; the inhibition efficiency gradually decreased with increasing temperature. The 2205 duplex stainless steel specimen immersed in 0.4 g/L water-soluble chitosan at 30°C displayed the best corrosion inhibition among the investigated specimens. Moreover, chitosan decreased the corrosion rate of the 2205 duplex stainless steel in an FeCl3 solution.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

First-Principles Approach to Model Electrochemical Reactions: Understanding the Fundamental Mechanisms behind Mg Corrosion

Science.gov (United States)

Surendralal, Sudarsan; Todorova, Mira; Finnis, Michael W.; Neugebauer, Jörg

2018-06-01

Combining concepts of semiconductor physics and corrosion science, we develop a novel approach that allows us to perform ab initio calculations under controlled potentiostat conditions for electrochemical systems. The proposed approach can be straightforwardly applied in standard density functional theory codes. To demonstrate the performance and the opportunities opened by this approach, we study the chemical reactions that take place during initial corrosion at the water-Mg interface under anodic polarization. Based on this insight, we derive an atomistic model that explains the origin of the anodic hydrogen evolution.

Development of Advanced Electrochemical Emission Spectroscopy for Monitoring Corrosion in Simulated DOE Liquid Waste

Energy Technology Data Exchange (ETDEWEB)

Digby Macdonald; Brian Marx; Balaji Soundararajan; Morgan Smith

2005-07-28

The different tasks that have been carried out under the current program are as follows: (1) Theoretical and experimental assessment of general corrosion of iron/steel in borate buffer solutions by using electrochemical impedance spectroscopy (EIS), ellipsometry and XPS techniques; (2) Development of a damage function analysis (DFA), which would help in predicting the accumulation of damage due to pitting corrosion in an environment prototypical of DOE liquid waste systems; (3) Experimental measurement of crack growth rate, acoustic emission signals, and coupling currents for fracture in carbon and low alloy steels as functions of mechanical (stress intensity), chemical (conductivity), electrochemical (corrosion potential, ECP), and microstructural (grain size, precipitate size, etc) variables in a systematic manner, with particular attention being focused on the structure of the noise in the current and its correlation with the acoustic emissions; (4) Development of fracture mechanisms for carbon and low alloy steels that are consistent with the crack growth rate, coupling current data and acoustic emissions; (5) Inserting advanced crack growth rate models for SCC into existing deterministic codes for predicting the evolution of corrosion damage in DOE liquid waste storage tanks; (6) Computer simulation of the anodic and cathodic activity on the surface of the steel samples in order to exactly predict the corrosion mechanisms; (7) Wavelet analysis of EC noise data from steel samples undergoing corrosion in an environment similar to that of the high level waste storage containers, to extract data pertaining to general, pitting and stress corrosion processes, from the overall data. The work has yielded a number of important findings, including an unequivocal demonstration of the role of chloride ion in passivity breakdown on nickel in terms of cation vacancy generation within the passive film, the first detection and characterization of individual micro fracture

Electrochemical noise evaluation of anodized aluminum. Comparative study against corrosion behaviour in the atmosphere

International Nuclear Information System (INIS)

Betancourt, N.; Corvo, F.; Mendoza, A.; Simancas, J.; Morcillo, M.; Gonzalez, J. A.; Fragata, F.; Pena, J. J.; Sanchez de Villalaz, M.; Flores, S.; Almeida, E.; Rivero, S.; Rincon, O. T. de.

2003-01-01

The present work reports the evaluation of aluminum and anodized aluminum by electrochemical noise, as a part of the PATINE/CYTED project of the working group NS5. A visual examination is also made. The samples were exposed at several Ibero-American atmospheres up to 2 years of exposure. Different thickness of anodized aluminum were evaluated. The electrochemical potential noise of the 5 μm unexposed sample (pattern) showed a different behaviour to that showed by the other anodized specimens. This could be due to a slower sealed of the samples of higher thickness. The same behavior was observed on the samples exposed at the rural station. el Pardo. According to the visual examination, the samples of bare aluminum and those of anodized 5 μm thickness were the most affected by pitting corrosion in the highly polluted atmospheres. A good correlation between corrosion behaviour determined by visual examination and EN was obtained. (Author) 4 refs

Microstructural characterization and electrochemical corrosion behavior of Incoloy 800 in sulphate and chloride solutions

International Nuclear Information System (INIS)

Mansur, Fabio Abud; Schvartzman, Monica Maria de Abreu Mendonca; Campos, Wagner Reis da Costa; Aguiar, Antonio Eugenio de; Chaim, Marcos Souza

2011-01-01

Corrosion has been the major cause of tube failures in steam generators (SG) tubes in nuclear power plants. Problems have resulted from impurities in the secondary water systems which are originated from leaks of cooling water. It is important to understand the compatibility of steam generator tube materials with the environment. This study presents the microstructural characterization and electrochemical behavior of the Incoloy 800 in sodium chloride and sodium sulphate aqueous solutions at 80 degree C. Potentiodynamic anodic polarization, cyclic polarization and open circuit potential (OCP) measurements were the electrochemical techniques applied in this work. The pitting resistance of Incoloy 800 in chloride plus sulphate mixtures were also examined. Experiments performed in solutions with different concentrations of Cl- and SO 4 2- ions in solution (200 ppb, 500 ppb, 1ppm, 5 ppm, 50 ppm and 100 ppm) showed that this concentrations range had no substantial effect on the anodic behavior of the alloy. After polarization no localized corrosion was found on the samples. (author)

Effect of red mud addition on the corrosion parameters of reinforced concrete evaluated by electrochemical methods

Directory of Open Access Journals (Sweden)

D.V. Ribeiro

Full Text Available Red mud, the main waste generated in aluminum and alumina production from bauxite ore by the Bayer process, is considered "hazardous" due to its high pH. The high pH also provides greater protection of rebars, which is reflected in the low corrosion potential and high electrical resistivity (filler effect of concrete. The corrosion potential was monitored by electrochemical measurements and the electrical resistivity was evaluated using sensors embedded in concrete test specimens. The results showed that the addition of red mud is beneficial to concrete, reducing its corrosion potential and increasing its electrical resistivity. Red mud proved to be a promising additive for concrete to inhibit the corrosion process.

Corrosion studies using potentiodynamic and EIS electrochemical techniques of welded lean duplex stainless steel UNS S82441

Science.gov (United States)

Brytan, Z.; Niagaj, J.; Reiman, Ł.

2016-12-01

The corrosion characterisation of lean duplex stainless steel (1.4662) UNS S82441 welded joints using the potentiodynamic test and electrochemical impedance spectroscopy in 1 M NaCl solution are discussed. The influence of autogenous TIG welding parameters (amount of heat input and composition of shielding gases like Ar and Ar-N2 and an Ar-He mixture), as well as A-TIG welding was studied. The influence of welding parameters on phase balance, microstructural changes and the protective properties of passive oxide films formed at the open circuit potential or during the anodic polarisation were studied. From the results of the potentiodynamic test and electrochemical impedance spectroscopy of TIG and A-TiG, welded joints show a lower corrosion resistance compared to non-welded parent metal, but introducing heat input properly during welding and applying shielding gases rich in nitrogen or helium can increase austenitic phase content, which is beneficial for corrosion resistance, and improves surface oxide layer resistance in 1 M NaCl solution.

The use of odd random phase electrochemical impedance spectroscopy to study lithium-based corrosion inhibition by active protective coatings

NARCIS (Netherlands)

Meeusen, M.; Visser, P.; Fernández Macía, L.; Hubin, A.; Terryn, H.A.; Mol, J.M.C.

2018-01-01

In this work, the study of the time-dependent behaviour of lithium carbonate based inhibitor technology for the active corrosion protection of aluminium alloy 2024-T3 is presented. Odd random phase electrochemical impedance spectroscopy (ORP-EIS) is selected as the electrochemical tool to study

An electrochemical investigation of the corrosion behavior of aluminum alloys in chloride containing solutions

International Nuclear Information System (INIS)

Campos Filho, Jorge Eustaquio de

2005-01-01

Aluminum alloys have been used as cladding materials for nuclear fuel in research reactors due to its corrosion resistance. Aluminum owes its good corrosion resistance to a protective barrier oxide film formed and strongly bonded to its surface. In pool type TRIGA IPR-R1 reactor, located at Centro de Desenvolvimento da Tecnologia Nuclear in Belo Horizonte, previous immersion coupon tests revealed that aluminum alloys suffer from pitting corrosion, in spite of high quality of water control. Corrosion attack is initiated by breaking the protective oxide film on aluminum alloy surface. Chloride ions can break this oxide film and stimulate metal dissolution. In this study the aluminum alloys 1050, 5052 and 6061 were used to evaluate their corrosion behavior in chloride containing solutions. The electrochemical techniques used were potentiodynamic anodic polarization and cyclic polarization. Results showed that aluminum alloys 5052 and 6061 present similar corrosion resistance in low chloride solutions (0,1 ppm NaCl) and in reactor water but both alloys are less resistant in high chloride solution (1 ppm NaCl). Aluminum alloy 1050 presented similar behavior in the three electrolytes used, regarding to pitting corrosion, indicating that the concentration of the chloride ions was not the only variable to influence its corrosion susceptibility. (author)

Electrochemical evaluation of zinc effect on the corrosion of nickel alloy in PWR solutions with increasing temperature

International Nuclear Information System (INIS)

Alvial M, Gaston; Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Quinan, Marco Antonio D.

2007-01-01

The main objective for the addition of zinc acetate to the reactor coolant system of PWRs is to effect radiation dose rate reductions. However, zinc is also added as an approach to mitigate the occurrence or severity of primary water stress corrosion cracking of nickel alloy 600. The mechanism by which zinc affects the corrosion of austenitic nickel-base alloys is by incorporation of zinc into the spinel oxide corrosion films. The purpose of this work is to evaluate the influence of zinc on the corrosion behavior of the nickel alloy 600 in PWR chemical environment (1200 ppm B, 2.2 ppm Li, deoxygenated water) with increasing temperature at room pressure. Electrochemical tests (anodic potentiodynamic polarization and electrochemical impedance spectroscopy) were used to characterize the alloy 600. Two conditions were applied: 0 and 100 ppb zinc and the temperature range was 50 - 90 deg C, at ambient pressure. Potentiodynamic polarization was inefficient to present conclusive results. Impedance measurements showed single semicircle in the Nyquist plane suggesting reduction of the charge transference resistance in zinc-containing solutions. This effect is evident at 90 deg C suggesting prejudicial influence of zinc for the alloy 600 at room pressure. (author)

Studies of the corrosion and cracking behavior of steels in high temperature water by electrochemical techniques

International Nuclear Information System (INIS)

Cheng, Y.F.; Bullerwell, J.; Steward, F.R.

2003-01-01

Electrochemical methods were used to study the corrosion and cracking behavior of five Fe-Cr alloy steels and 304L stainless steel in high temperature water. A layer of magnetite film forms on the metal surface, which decreases the corrosion rate in high temperature water. Passivity can be achieved on A-106 B carbon steel with a small content of chromium, which cannot be passivated at room temperature. The formation rate and the stability of the passive film (magnetite film) increased with increasing Cr-content in the steels. A mechanistic model was developed to simulate the corrosion and cracking processes of steels in high temperature water. The crack growth rate on steels was calculated from the maximum current of the repassivation current curves according to the slip-oxidation model. The highest crack growth rate was found for 304L stainless steel in high temperature water. Of the four Fe-Cr alloys, the crack growth rate was lower on 0.236% Cr- and 0.33% Cr-steels than on 0.406% Cr-steel and 2.5% Cr-1% Mo steel. The crack growth rate on 0.33% Cr-steel was the smallest over the tested potential range. A higher temperature of the electrolyte led to a higher rate of electrochemical dissolution of steel and a higher susceptibility of steel to cracking, as shown by the positive increase of the electrochemical potential. An increase in Cr-content in the steel is predicted to reduce the corrosion rate of steel at high temperatures. However, this increase in Cr-content is predicted not to reduce the susceptibility of steel to cracking at high temperatures. (author)

Automated Methods Of Corrosion Measurements

DEFF Research Database (Denmark)

Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

1997-01-01

The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

Electrochemical corrosion studies of the TStE 355 fine-grained structural steel in sulfide containing brine

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Berg, H. von.

1994-04-01

Previous corrosion studies have shown that the unalloyed fine-grained steel TStE 355 (Material No. 1.0566) is a promising material for the manufacturing of long-lived high-level waste (HLW) containers that could act as a barrier in a rock-salt repository. Considering this fact, further electrochemical corrosion tests were performed in order to determine the influence of sulfide ions (1 -200 ppm), present as salt impurities in disposal relevant NaCl-brine (T = 55 -90 C), on the corrosion behaviour of this steel grade. For comparison, tests were carried out in the sulfide-free brine, too. (orig.) [de

The electrochemical synthesis and corrosion behaviour of TiO2/poly(indole-co-aniline multilayer coating: Experimental and theoretical approach

Directory of Open Access Journals (Sweden)

Serap Toprak Döşlü

2018-01-01

Full Text Available The aim of this study was to protect stainless steel against corrosion via poly (indole-co-aniline with the help of titanium dioxide pre-coating. Different monomer ratios (1:1 and 1:9 were applied in order to determine the suitable chain composition to synthesize the copolymer in lithium perchlorate containing acetonitrile. The structures, morphologies, electrochemical properties and corrosion resistances of the mono and multi-layer coatings were investigated by Fourier-transform infrared spectra, scanning electron microscope, energy dispersive X-ray spectrometer, electrochemical impedance spectroscopy and anodic polarization. Furthermore the geometric structure and electronic properties of indole, aniline, and indole-co-aniline (dimmer molecules have been investigated by quantum calculations. The results indicated that corrosion protection of copolymers was increased via titanium dioxide pre-coating. The 1:1 copolymer coating showed better corrosion prevention than 1:9 coating. The correlation was determined between experimental and theoretical parameters.

Measurement of electrochemical noise for the study of corrosion processes of metallic alloys; Medida de ruido electroquimico para el estudio de rocesoso de corrosion de aleaciones metalicas

Energy Technology Data Exchange (ETDEWEB)

Sanchez-Amaya, J. M.; Bethencourt, M.; Gonzalez-Rovira, L.; Botana, F. J.

2009-07-01

Electrochemical noise (EN) is a technique that allows the estimation of both the rate and the corrosion mechanism of different metallic alloys by means of the measurement and the analysis of the fluctuations of current and voltage. Its main advantage against other electrochemical techniques is that during the measurement process, the corrosive systems under study are not instrumentally disturbed, and therefore, the systems are kept at their natural corrosion potential. Two steps are necessary to use this technique: measurement and analysis of the EN signals. In this paper, the most important concepts related only to the measurement of EN are revised. The parameters most employed in the literature to analyse the EN signals will be described in another paper. In the present article, the experimental devices normally used to measure EN signals are firstly analysed. Subsequently, the most important properties of the EN signals are studied. Finally, the external sources of instrumental noise that can affect to the EN signals are described. (Author) 65 refs.

Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

Energy Technology Data Exchange (ETDEWEB)

1985-01-01

This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

Detection of localized and general corrosion of mild steel in simulated defense nuclear waste solutions using electrochemical noise analysis

International Nuclear Information System (INIS)

Edgemon, G.L.; Ohl, P.C.; Bell, G.E.C.; Wilson, D.F.

1995-12-01

Underground waste tanks fabricated from mild steel store more than 60 million gallons of radioactive waste from 50 years of weapons production. Leaks are suspected in a significant number of tanks. The probable modes of corrosion failures are reported to be localized corrosion (e.g. nitrate stress corrosion cracking and pitting). The use of electrochemical noise (EN) for the monitoring and detection of localized corrosion processes has received considerable attention and application over the last several years. Proof of principle laboratory tests were conducted to verify the capability of EN evaluation to detect localized corrosion and to compare the predictions of general corrosion obtained from EN with those derived from other sources. Simple, pre-fabricated flat and U-bend specimens of steel alloys A516-Grade 60 (UNS K02100) and A537-CL 1 (UNS K02400) were immersed in temperature controlled simulated waste solutions. The simulated waste solution was either 5M NaNO 3 with 0.3M NaOH at 90 C or 11M NaNO 3 with 0.15M NaOH at 95 C. The electrochemical noise activity from the specimens was monitored and recorded for periods ranging between 140 and 240 hours. At the end of each test period, the specimens were metallographically examined to correlated EN data with corrosion damage

Electrochemical corrosion characteristics of aluminium alloy 6061 T6 in demineralized water containing 0.1 % chloride ion

International Nuclear Information System (INIS)

Zaifol Samsu; Muhammad Daud; Siti Radiah Mohd Kamarudin; Mohd Saari Ripin; Rusni Rejab; Mohd Shariff Sattar

2012-01-01

Direct current electrochemical method is one of the techniques has been used to study the corrosion behaviour of metal/alloy in its environment. This paper attempts to investigate the corrosion behaviour of Al 6061 T6 immersed in Reactor TRIGA Mark II pool water containing about 0.1% NaCl content. The result shown that the corrosion rate value of the aluminium 6061 T6 increased with the presence of 0.1 % Ion Chloride content in the demineralized water reactor pool as compared to normal demineralized water. This is due to aggressiveness of chloride ion attack to metal surface. Beside corrosion rate analysis, the further tests such as corrosion behaviour diagram, cyclic polarization have been carried and the results have been reported. (author)

Statistical analysis of electrochemical noise records at aluminium corrosion; Analisis estadistico de los registros de ruido electroquimico obtenidos en la corrosion del aluminio

Energy Technology Data Exchange (ETDEWEB)

Sanchez, A.; Sanjurjo, M.; Bouzada, F.; Urrejola, S.

2005-07-01

Given that the experimental signals obtained in an electrochemical noise measurement, ENM, are recorded over a discrete time period, the most direct way of analysing them will be in the time domain resorting to starting to statistical methods. These can be classified into two groups according to use; those which attempt to quantify the degree of the corrosion process (standard deviations, statistical power); and those which attempt to provide information on the corrosion mechanism (based on the assumption that the shape of the time records is a reflection of itself). Among the later the use of the average, the skewness and the kurtosis of the signals or the pitting index can be pointed out as being able to reflect the changes in the corrosion mechanism. Noise resistance stands out above all these parameters. In this work has undertaken the statistical treatment of ENM data obtained by subjecting aluminium to three electrolytes that provoke several types of corrosion in it: passivity, pitting corrosion and generalized corrosion. (Author) 22 refs.

Corrosion control. 2. ed.

International Nuclear Information System (INIS)

Bradford, S.A.

2001-01-01

The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

Effect of additive on electrochemical corrosion properties of plasma electrolytic oxidation coatings formed on CP Ti under different processing frequency

Energy Technology Data Exchange (ETDEWEB)

Babaei, Mahdi, E-mail: mahdi.babaei@ut.ac.ir; Dehghanian, Changiz; Vanaki, Mojtaba

2015-12-01

Highlights: • PEO coatings formed on Cp Ti from phosphate electrolyte with zirconate additive. • The SEM results provide information of microdischarge behavior. • The effect of additive on structure and long-term corrosion behavior was investigated. • The additive influence on coating performance varies with processing frequency. - Abstract: The plasma electrolytic oxidation (PEO) coating containing zirconium oxide was fabricated on CP Ti at different processing frequencies viz., 100 Hz and 1000 Hz in a (Na{sub 2}ZrO{sub 3}, Na{sub 2}SiO{sub 3})-additive containing NaH{sub 2}PO{sub 4}-based solution, and long-term electrochemical corrosion behavior of the coatings was studied using electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Electrochemical degradation behavior of two-layered coatings formed at different frequencies was turned out to be governed by concentration of electrolyte additive. With increasing additive concentration, the coating obtained at frequency of 1000 Hz exhibited enhanced corrosion resistance. However, corrosion resistance of the coating prepared at 100 Hz was found to decrease with increased additive, which was attributed to intensified microdischarges damaging the protective effect of inner layer. Nevertheless, the electrolyte additive was found to mitigate the long-term degradation of the coatings to a significant extent.

Electrochemical studies of the corrosion behavior of a low-carbon steel in aqueous chloride solutions simulating accident conditions of radioactive waste disposal

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Leistikow, S.

1991-01-01

The fine-grained structural steel DIN W.Nr. 1.0566 was exposed to various sulfate and chloride-containing aqueous solutions, the latter ones simulating the potential accidental environment of water intrusion into a salt mine. By electrochemical measurements in salt brines, the following results were achieved: (1) The corrosion rate is highly dependent on salt brine composition, pH and temperature. (2) Active metal dissolution led to formation of shallow pits as surface corrosion phenomenon. Thus, the application of electrochemical techniques - under non-polarized as well as under potentiodynamic conditions - proved to be suitable for fast qualitative testing of the influence of various environmental parameters on steel corrosion. (orig.)

The study and fabrication of DLC micropattern on roll mold

Science.gov (United States)

Kwon, Young Woo; Lee, Tae Dong; Park, Yeong Min; Cho, Hyun; Kim, Jin Kon; Kim, Tae Gyu

2015-03-01

Diamond-like carbon (DLC) coating is becoming a promising protective coating layers due to its superior properties. In this study, instead of protective coating, DLC film was applied as the only component for micropattern then etched with lithography and lift-off process selectively. Furthermore, DLC film has been fabricated on aluminum roll mold. Then UV curing resin was applied to form the pattern on the polyethylene terephthalate (PET) film. The dimension and formation of the DLC micropattern on roll mold were analyzed. Moreover, the Raman spectroscopic of nitrogen-doped DLC film was analyzed.

Electrochemical methods for the inspection of reinforcement corrosion in concrete structures - field experience

International Nuclear Information System (INIS)

Elsener, B.; Boehni, H.

1992-01-01

Maintenance and planning of the restoration work on reinforced concrete structures need a rapid, non-destructive inspection technique that detects corrosion at an early stage. In this paper the field experience with electrochemical techniques are reported. The results of potential surveys on bridge decks of the Swiss highways, realized with a new computer controlled eight-wheel measurement system, clearly show that a fixed potential value (as proposed in ASTM C 876-87) for the identification and location of active corrosion of steel in concrete does not exist. A statistical elaboration of the potential data allows to identify the potential value for corroding and passive rebar for each structure individually. A rapid new technique using galvanostatic pulse measurements was tested successfully on site. It gives clear, unambiguous results on the corrosion state of the rebars when half-cell potentials are uncertain. In addition, the ohmic resistance and the apparent polarization resistance are determined from the evaluation of the transients. From these values the concrete resistivity and the actual corrosion rate of the rebars may be estimated

Application of a passive electrochemical noise technique to localized corrosion of candidate radioactive waste container materials

International Nuclear Information System (INIS)

Korzan, M.A.

1994-05-01

One of the key engineered barriers in the design of the proposed Yucca Mountain repository is the waste canister that encapsulates the spent fuel elements. Current candidate metals for the canisters to be emplaced at Yucca Mountain include cast iron, carbon steel, Incoloy 825 and titanium code-12. This project was designed to evaluate passive electrochemical noise techniques for measuring pitting and corrosion characteristics of candidate materials under prototypical repository conditions. Experimental techniques were also developed and optimized for measurements in a radiation environment. These techniques provide a new method for understanding material response to environmental effects (i.e., gamma radiation, temperature, solution chemistry) through the measurement of electrochemical noise generated during the corrosion of the metal surface. In addition, because of the passive nature of the measurement the technique could offer a means of in-situ monitoring of barrier performance

The electrochemical synthesis of poly(pyrrole-co-o-anisidine) on 3102 aluminum alloy and its corrosion protection properties

International Nuclear Information System (INIS)

Mert, B. Dogru; Yazici, B.

2011-01-01

Research highlights: → The electrochemical synthesis of strongly adherent, uniform polypyrrole (PPy) and poly(pyrrole-co-o-anisidine) coatings were successfully achieved on 3102 aluminum alloy from 0.1 M monomer (pyrrole and pyrrole:o-anisidine, 8:2) containing oxalic acid by means of the cyclic voltammetry technique. → The results were showed that the water permeation of copolymer coating is lower than PPy. → This study was showed that copolymer is suitable coating for protection of 3102 Al alloy against corrosion. - Abstract: The electrochemical syntheses of polypyrrole (PPy) and poly(pyrrole-co-o-anisidine) were achieved on 3102 aluminum alloy (Al) from 0.1 M monomer (pyrrole:o-anisidine, 8:2) containing 0.4 M oxalic acid solution using the cyclic voltammetry technique. The synthesized films were characterized by FT-IR spectroscopy. The thermal stability of films was determined by thermogravimetric analysis (TGA) technique. Surface morphologies were characterized by scanning electron microscope (SEM) images. The potential of zero charge (pzc) of Al was determined using electrochemical impedance spectroscopy (EIS). The corrosion behavior of samples was investigated with open circuit potential (E ocp )-time, EIS, and anodic polarization techniques. It was found that copolymer coated Al provides better barrier property against of corrosion in 3.5% NaCl solution.

A study on the initiation of pitting corrosion in carbon steel in chloride-containing media using scanning electrochemical probes

International Nuclear Information System (INIS)

Lin Bin; Hu Ronggang; Ye Chenqing; Li Yan; Lin Changjian

2010-01-01

Scanning electrochemical probes of corrosion potential and chloride ions were developed for the in situ monitoring of localized corrosion processes of reinforcing steel in NaCl-containing solution. The results indicated that the chloride ions (Cl - ) preferentially adsorbed and accumulated at the imperfect/defective sites, resulting in initiation and propagation of pitting corrosion on the reinforcing steel surface. An electron microprobe analyzer (EMPA) was used to examine the corrosion morphology and elemental distribution at the corroded location to investigate the origins of the preferential Cl - adsorption and pitting corrosion. By combining the in situ and ex situ images, we concluded that manganese sulfide inclusions in reinforcing steel are the most susceptible defects to pitting corrosion in chloride-containing solution.

Electrochemical corrosion of grinding media and effect of anions present in industrial waters; Corrosion electroquimica de medios de molienda y efecto de aniones presentes en aguas industriales

Energy Technology Data Exchange (ETDEWEB)

Magne, L.; Navarro, P.; Vargas, C.; Carrasco, S.

2001-07-01

The steel used in the minerals processing as grinding media (balls or bars), is an important input in terms of cost of the process. Considering the importance of the steel consumption in these processes, this work is guided to evaluate to laboratory scale the effect of the anions present in the industrial waters on the electrochemical corrosion of grinding media. Tests in electrochemical cell, were accomplished measuring potential and corrosion current to four electrodes that were manufactured using sufficiently pure sample of chalcopyrite, bornite, enargite and steel ball. The ions used in the tests were chlorides, sulfates, nitrates and carbonates in concentrations from 1 to 180 ppm in individual form or in mixtures, according to the levels measurement of these in industrial waters. (Author) 10 refs.

Exfoliation corrosion of Al-Zn-Mg-Cu-Zr alloy containing Sc examined by electrochemical impedance spectroscopy

Energy Technology Data Exchange (ETDEWEB)

Xiao, Y.P.; Liu, X.Y.; He, Y.B.; Li, C.L. [School of Materials Science and Engineering, Central South University, Changsha (China); Pan, Q.L. [School of Materials Science and Engineering, Central South University, Changsha (China); The Key Laboratory of Nonferrous Materials Science and Engineering of Ministry of Education, Changsha (China); Li, W.B. [School of Materials Science and Engineering, Central South University, Changsha (China); School of Civil Engineering, Hunan City University, Yiyang (China)

2012-02-15

The exfoliation corrosion behavior of an Al-Zn-Mg-Cu-Zr alloy containing Sc artificially aged at 120 C for 24 h is studied by macroscopic observation techniques and electrochemical impedance spectroscopy (EIS) measurements. After 48 h immersion, the blisters start bursting and delamination initiates, along with the appearance of two time constants in the impedance diagrams. According to the simulation by equivalent circuit, the corrosion rate decreases sharply and then reaches a steady state, which is due to the change of the solution pH and oxide layer thickness, as well as the accumulation of corrosion products. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Review of corrosion causes and corrosion control in a technical facility

International Nuclear Information System (INIS)

Charng, T.; Lansing, F.

1982-06-01

Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

Electrochemical investigation of the properties of Co doped ZnO nanoparticle as a corrosion inhibitive pigment for modifying corrosion resistance of the epoxy coating

International Nuclear Information System (INIS)

Rostami, M.; Rasouli, S.; Ramezanzadeh, B.; Askari, A.

2014-01-01

Highlights: • Corrosion inhibitive pigment based on ZnOCo was synthesized through combustion method. • Doping ZnO nanoparticle with Co enhanced its inhibition properties considerably. • ZnOCo nanoparticle could enhance corrosion protective performance of epoxy coating. • Co doped ZnO nanoparticles behaved as efficient barrier and inhibitive pigment. - Abstract: Co doped ZnO nanoparticles were synthesized by combustion method. Then, the epoxy nanocomposites were prepared using various amounts of nanoparticles. Salt spray and electrochemical impedance spectroscopy (EIS) were used in order to investigate the corrosion inhibition effects of nanoparticles on the steel substrate. The morphology and composition of the films precipitated on the steel surface were investigated by scanning electron microscope (SEM) and energy dispersive spectroscopy. Results revealed that the corrosion inhibition properties of ZnO nanoparticle were significantly enhanced after doping with Co. Moreover, Co doped ZnO nanoparticles enhanced the corrosion resistance of the epoxy coating effectively

Study of electrochemical corrosion parameters in the detection of fission fragments in solid state trace detectors (SSTD)

International Nuclear Information System (INIS)

Silva Oliveira, S. da; Rogers, J.D.

1980-01-01

The basic properties of the electrochemical corrosion method, for the Makrofol E plastic, irradiated with fission fragments from a 252 Cf source were studied and discussed in this paper. (A.C.A.S.) [pt

Boron-doped Diamond Electrodes: Electrochemical, Atomic Force Microscopy and Raman Study towards Corrosion-modifications at Nanoscale

International Nuclear Information System (INIS)

Kavan, Ladislav; Vlckova Zivcova, Zuzana; Petrak, Vaclav; Frank, Otakar; Janda, Pavel; Tarabkova, Hana; Nesladek, Milos; Mortet, Vincent

2015-01-01

Highlights: • B-doped diamond is nanostructured by corrosion-driven modifications occurring at carbonaceous impurity sites (sp 2 -carbons). • The electrochemical oxidation partly transforms a hydrogen-terminated diamond surface to O-terminated one, but the electrocatalytic activity of plasmatically O-terminated diamond is not achieved. • In contrast to all usual sp 2 carbons, the Raman spectra of B-doped diamond electrodes do not change upon electrochemical charging/discharging. - Abstract: Comparative studies of boron-doped diamonds electrodes (polycrystalline, single-crystalline, H-/O-terminated, and with different sp 3 /sp 2 ratios) indicate morphological modifications of diamond which are initiated by corrosion at nanoscale. In-situ electrochemical AFM imaging evidences that the textural changes start at non-diamond carbonaceous impurity sites treated at high positive potentials (>2.2 V vs. Ag/AgCl). The primary perturbations subsequently develop into sub-micron-sized craters. Raman spectroscopy shows that the primary erosion site is graphite-like (sp 2 -carbon), which is preferentially removed by anodic oxidation. Other non-diamond impurity, viz. tetrahedral amorphous carbon (t-aC), is less sensitive to oxidative decomposition. The diamond-related Raman features, including the B-doping-assigned modes, are intact during reversible electrochemical charging/discharging, which is a salient difference from all usual sp 2 -carbons. The electrochemical oxidation partly transforms a hydrogen-terminated diamond surface to O-terminated one, but the electrocatalytic activity of plasmatically O-terminated diamond is not achieved for a model redox couple, Fe 3+/2+ . Electrochemical impedance spectra were fitted to six different equivalent circuits. The determination of acceptor concentrations is feasible even for highly-doped diamond electrodes.

Investigation of the corrosion resistance of Ti-13Nb-13Zr alloy by electrochemical techniques and surface analysis

International Nuclear Information System (INIS)

Assis, Sergio Luiz de

2006-01-01

In this work, the in vitro corrosion resistance of the Ti-13Nb-13Zr alloy, manufactured at a national laboratory, and used for orthopedic applications, has been investigated in solutions that simulate the body fluids. The electrolytes used were 0.9 % (mass) NaCl, Hanks' solution, a culture medium (MEM), and the two last electrolytes, without and with addition of hydrogen peroxide. The aim of peroxide addition was to simulate the conditions found when inflammatory reactions occur due to surgical procedures. The corrosion resistance of alloys commercially in use as biomaterials, Ti-6Al-7Nb and Ti-6Al-4V, as well as of the pure titanium (Ti-cp), was also studied for comparison with the Ti-13Nb-13Zr alloy. The corrosion resistance characterization was carried out by electrochemical and surface analysis techniques. The electrochemical tests used were: open circuit potential measurements as a function of tim; potentiodynamic polarization; and electrochemical impedance spectroscopy (EIE). The impedance experimental diagrams were interpreted using equivalent electric circuits that simulate an oxide film with a duplex structure composed of an internal and compact, barrier type layer, and an external porous layer. The results showed that the corrosion resistance is due mainly to the barrier type layer. The titanium alloys and the Ti-cp showed high corrosion resistance in all electrolytes used. The oxides formed on the Ti-13Nb-13Zr, either naturally or during immersion in MEM ar Hank's solution was characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (MEV). The results showed that the presence of hydrogen peroxide in MEM promotes the growth of the porous layer and incorporation of mineral ions, besides favouring hydroxyapatite formation. The cytotoxicity of the Ti-13Nb-13Zr alloy was also evaluated and it was shown to be non-toxic. (author)

In vitro degradation and electrochemical corrosion evaluations of microarc oxidized pure Mg, Mg–Ca and Mg–Ca–Zn alloys for biomedical applications

International Nuclear Information System (INIS)

Pan, Yaokun; He, Siyu; Wang, Diangang; Huang, Danlan; Zheng, Tingting; Wang, Siqi; Dong, Pan; Chen, Chuanzhong

2015-01-01

Calcium phosphate (CaP) ceramic coatings were fabricated on pure magnesium (Mg) and self-designed Mg–0.6Ca, Mg–0.55Ca–1.74Zn alloys by microarc oxidation (MAO). The coating formation, growth and biomineralization mechanisms were discussed. The coating degradability and bioactivity were evaluated by immersion tests in trishydroxymethyl–aminomethane hydrochloric acid (Tris–HCl) buffer and simulated body fluid (SBF) solutions, respectively. The coatings and corrosion products were characterized by scanning electron microscope (SEM), X-ray diffractometer (XRD), X-ray photoelectron spectrometer (XPS) and fourier transform infrared spectrometer (FT-IR). The electrochemical workstation was used to investigate the electrochemical corrosion behaviors of substrates and coatings. Results showed that Mg–0.55Ca–1.74Zn alloy exhibits the highest mechanical strength and electrochemical corrosion resistance among the three alloys. The MAO-coated Mg–0.55Ca–1.74Zn alloy has the potential to be served as a biodegradable implant. - Highlights: • Ca and Zn are suitable alloying elements in the development of novel Mg implants. • Micropore and crack are two factors affecting the MAO coating corrosion behavior. • Dissolution and precipitation of apatites on MAO coating are reversible reactions

In vitro degradation and electrochemical corrosion evaluations of microarc oxidized pure Mg, Mg–Ca and Mg–Ca–Zn alloys for biomedical applications

Energy Technology Data Exchange (ETDEWEB)

Pan, Yaokun; He, Siyu; Wang, Diangang, E-mail: wangdg@sdu.edu.cn; Huang, Danlan; Zheng, Tingting; Wang, Siqi; Dong, Pan; Chen, Chuanzhong, E-mail: czchen@sdu.edu.cn

2015-02-01

Calcium phosphate (CaP) ceramic coatings were fabricated on pure magnesium (Mg) and self-designed Mg–0.6Ca, Mg–0.55Ca–1.74Zn alloys by microarc oxidation (MAO). The coating formation, growth and biomineralization mechanisms were discussed. The coating degradability and bioactivity were evaluated by immersion tests in trishydroxymethyl–aminomethane hydrochloric acid (Tris–HCl) buffer and simulated body fluid (SBF) solutions, respectively. The coatings and corrosion products were characterized by scanning electron microscope (SEM), X-ray diffractometer (XRD), X-ray photoelectron spectrometer (XPS) and fourier transform infrared spectrometer (FT-IR). The electrochemical workstation was used to investigate the electrochemical corrosion behaviors of substrates and coatings. Results showed that Mg–0.55Ca–1.74Zn alloy exhibits the highest mechanical strength and electrochemical corrosion resistance among the three alloys. The MAO-coated Mg–0.55Ca–1.74Zn alloy has the potential to be served as a biodegradable implant. - Highlights: • Ca and Zn are suitable alloying elements in the development of novel Mg implants. • Micropore and crack are two factors affecting the MAO coating corrosion behavior. • Dissolution and precipitation of apatites on MAO coating are reversible reactions.

In vitro degradation and electrochemical corrosion evaluations of microarc oxidized pure Mg, Mg-Ca and Mg-Ca-Zn alloys for biomedical applications.

Science.gov (United States)

Pan, Yaokun; He, Siyu; Wang, Diangang; Huang, Danlan; Zheng, Tingting; Wang, Siqi; Dong, Pan; Chen, Chuanzhong

2015-02-01

Calcium phosphate (CaP) ceramic coatings were fabricated on pure magnesium (Mg) and self-designed Mg-0.6Ca, Mg-0.55Ca-1.74Zn alloys by microarc oxidation (MAO). The coating formation, growth and biomineralization mechanisms were discussed. The coating degradability and bioactivity were evaluated by immersion tests in trishydroxymethyl-aminomethane hydrochloric acid (Tris-HCl) buffer and simulated body fluid (SBF) solutions, respectively. The coatings and corrosion products were characterized by scanning electron microscope (SEM), X-ray diffractometer (XRD), X-ray photoelectron spectrometer (XPS) and fourier transform infrared spectrometer (FT-IR). The electrochemical workstation was used to investigate the electrochemical corrosion behaviors of substrates and coatings. Results showed that Mg-0.55Ca-1.74Zn alloy exhibits the highest mechanical strength and electrochemical corrosion resistance among the three alloys. The MAO-coated Mg-0.55Ca-1.74Zn alloy has the potential to be served as a biodegradable implant. Copyright © 2014 Elsevier B.V. All rights reserved.

Electrochemical studies of novel corrosion inhibitor for mild steel in 1 M hydrochloric acid

Directory of Open Access Journals (Sweden)

Ahmed A. Al-Amiery

2018-06-01

Full Text Available The electrochemical performance of a novel organic corrosion inhibitor 6-(4-hydroxyphenyl-3-mercapto-7,8-dihydro-[1,2,4]triazolo[4,3-b][1,2,4,5]tetrazine [HT3], for mild steel in 1 M hydrochloric acid is evaluated by potentiodynamic curves. The experimental results show that the investigated inhibitor [HT3], which can effectively retard the corrosion process that occurs to mild steel with a hydrochloric acid solution by providing a protective coating for the mild steel that, can be weakened by increasing the temperature. Furthermore, the inhibition efficiency of [HT3] increased with increasing the concentrations of the inhibitors and decreased with increasing temperature. Keywords: Corrosion, Inhibitor, Mild steel, Potentiodynamic polarization, HT3, NMR, FT-IR

Tribological study of lubricious DLC biocompatible coatings.

Science.gov (United States)

Brizuela, M; Garcia-Luis, A; Viviente, J L; Braceras, I; Oñate, J I

2002-12-01

DLC (diamond-like carbon) coatings have remarkable tribological properties due mainly to their good frictional behavior. These coatings can be applied in many industrial and biomedical applications, where sliding can generate wear and frictional forces on the components, such as orthopaedic metal implants. This work reports on the development and tribological characterization of functionally gradient titanium alloyed DLC coatings. A PVD-magnetron sputtering technique has been used as the deposition method. The aim of this work was to study the tribological performance of the DLC coating when metal to metal contact (cobalt chromium or titanium alloys) takes place under dry and lubricated test conditions. Prior work by the authors demonstrates that the DLC coating reduced considerably the wear of the ultra-high-molecular-weight polyethylene (UHMWPE). The DLC coating during mechanical testing exhibited a high elastic recovery (65%) compared to the values obtained from Co-Cr-Mo (15%) and Ti-6Al-4V (23%). The coating exhibited an excellent tribo-performance against the Ti-6Al-4V and Co-Cr-Mo alloys, especially under dry conditions presenting a friction value of 0.12 and almost negligible wear. This coating has passed biocompatibility tests for implant devices on tissue/bone contact according to international standards (ISO 10993).

An ac impedance study of the corrosion behaviour of mild steel coated with electrochemically synthesized polyoxyphenylenes

Energy Technology Data Exchange (ETDEWEB)

Musiani, M.M.; Mengoli, G.; Pagura, C.

1985-04-01

Electrochemically synthesized polyoxphenylene coatings on mild steel exposed to NaCl or H2SO4 solutions were investigated by ac impedance measurements. The influence of coating cohesion, adhesion to substrate, and surface pretreatment on the corrosion behaviour of the samples is clarified.

Electrochemical assessing corrosion inhibiting effects of zinc aluminum polyphosphate (ZAPP) as a modified zinc phosphate pigment

International Nuclear Information System (INIS)

Naderi, R.; Attar, M.M.

2008-01-01

Undesirable anti-corrosion performance of zinc phosphate pigment, the classical chromate replacement, has led researchers to take modification into account. Polyphosphate-based anti-corrosion pigments as a result of modification of zinc orthophosphate have been found to function much more efficiently. This study aimed to evaluate performance of steel samples immersed in 3.5% NaCl aqueous solution-containing zinc aluminum polyphosphate (ZAPP) pigment extract compared to those involving conventional zinc phosphate (ZP) pigment extract and also no pigment (blank) using electrochemical tests such as electrochemical impedance spectroscopy (EIS) and linear polarization (LP) as well as surface analysis. Impedance spectra and polarization curves revealed two different trends, showing the superiority of ZAPP pigment. Based on the results of scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX), presence of a precipitated layer on the surface was confirmed when steel sample was immersed into the solution-containing ZAPP

Sliding Wear and Fretting Wear of DLC-Based, Functionally Graded Nanocomposite Coatings

Science.gov (United States)

Miyoshi, K.; Pohlchuck, B.; Street, Kenneth W.; Zabinski, J. S.; Sanders, J. H.; Voevodin, A. a.; Wu, R. L. C.

1999-01-01

Improving the tribological functionality of diamondlike carbon (DLC) films--developing, good wear resistance, low friction, and high load-carrying capacity-was the aim of this investigation. Nanocomposite coatings consisting of an amorphous DLC (a-DLC) top layer and a functionally graded titanium-titanium carbon-diamondlike carbon (Ti-Ti(sub x) C(sub y)-DLC) underlayer were produced on AISI 440C stainless steel substrates by the hybrid technique of magnetron sputtering and pulsed-laser deposition. The resultant DLC films were characterized by Raman spectroscopy, scanning electron microscopy, and surface profilometry. Two types of wear experiment were conducted in this investioation: sliding friction experiments and fretting wear experiments. Unidirectional ball-on-disk sliding friction experiments were conducted to examine the wear behavior of an a-DLC/Ti-Ti(sub x) C(sub y)-DLC-coated AISI 440C stainless steel disk in sliding contact with a 6-mm-diameter AISI 440C stainless steel ball in ultrahigh vacuum, dry nitrogen, and humid air. Although the wear rates for both the coating and ball were low in all three environments, the humid air and dry nitrogen caused mild wear with burnishing, in the a-DLC top layer, and the ultrahigh vacuum caused relatively severe wear with brittle fracture in both the a-DLC top layer and the Ti-Ti(sub x) C(sub y)-DLC underlayer. For reference, amorphous hydrogenated carbon (H-DLC) films produced on a-DLC/Ti-Ti(sub x) C(sub y)-DLC nanocomposite coatings by using an ion beam were also examined in the same manner. The H-DLC films markedly reduced friction even in ultrahigh vacuum without sacrificing wear resistance. The H-DLC films behaved much like the a-DLC/Ti-Ti(sub x) C(sub y)-DLC nanocomposite coating in dry nitrogen and humid air, presenting low friction and low wear. Fretting wear experiments were conducted in humid air (approximately 50% relative humidity) at a frequency of 80 Hz and an amplitude of 75 micron on an a-DLC

The estimation of corrosion behaviour of ZrTi binary alloys for dental applications using electrochemical techniques

International Nuclear Information System (INIS)

Mareci, Daniel; Bolat, Georgiana; Chelariu, Romeu; Sutiman, Daniel; Munteanu, Corneliu

2013-01-01

Titanium and zirconium are in the same group in the periodic table of elements and are known to have similar physical and chemical properties. Both Ti and Zr usually have their surfaces covered by a thin oxide film spontaneously formed in air. However, the cytotoxicity of ZrO 2 is lower than that of TiO 2 rutile. Treatments with fluoride are known as the main methods to prevent plaque formation and dental caries. The corrosion behaviour of ZrTi alloys with Ti contents of 5, 25 and 45 wt.% and cp-Ti was investigated for dental applications. All samples were tested by linear potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) performed in artificial saliva with different pH levels (5.6 and 3.4) and different fluoride (1000 ppm F − ) and albumin protein (0.6%) contents. In addition, scanning electron microscopy (SEM) was employed to observe the surface morphology of the test materials after linear potentiodynamic polarisation. The corrosion current densities for the ZrTi alloys increased with the titanium content. The Zr5Ti and Zr25Ti alloys were susceptible to localised corrosion. The role that Ti plays as an alloying element is that of increasing the resistance of ZrTi alloy to localised corrosion. The presence of 0.6% albumin protein in fluoridated acidified artificial saliva with 1000 ppm F − could protect the cp-Ti and ZrTi alloys from attack by fluoride ions. - Highlights: • Electrochemical and corrosion behaviour of the new ZrTi alloys were investigated. • The passive behaviour for all the ZrTi alloys is observed. • Addition of Ti to Zr improves the corrosion resistance in some fluoridated saliva. • The presence of albumin could prevent the ZrTi alloys from attack by fluoride ions

The estimation of corrosion behaviour of ZrTi binary alloys for dental applications using electrochemical techniques

Energy Technology Data Exchange (ETDEWEB)

Mareci, Daniel [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, Iasi (Romania); Bolat, Georgiana, E-mail: georgiana20022@yahoo.com [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, Iasi (Romania); Chelariu, Romeu [“Gheorghe Asachi” Technical University of Iasi, Faculty of Materials Science and Engineering, Iasi (Romania); Sutiman, Daniel [“Gheorghe Asachi” Technical University of Iasi, Faculty of Chemical Engineering and Environmental Protection, Iasi (Romania); Munteanu, Corneliu [“Gheorghe Asachi” Technical University of Iasi, Faculty of Mechanical, Iasi (Romania)

2013-08-15

Titanium and zirconium are in the same group in the periodic table of elements and are known to have similar physical and chemical properties. Both Ti and Zr usually have their surfaces covered by a thin oxide film spontaneously formed in air. However, the cytotoxicity of ZrO{sub 2} is lower than that of TiO{sub 2} rutile. Treatments with fluoride are known as the main methods to prevent plaque formation and dental caries. The corrosion behaviour of ZrTi alloys with Ti contents of 5, 25 and 45 wt.% and cp-Ti was investigated for dental applications. All samples were tested by linear potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) performed in artificial saliva with different pH levels (5.6 and 3.4) and different fluoride (1000 ppm F{sup −}) and albumin protein (0.6%) contents. In addition, scanning electron microscopy (SEM) was employed to observe the surface morphology of the test materials after linear potentiodynamic polarisation. The corrosion current densities for the ZrTi alloys increased with the titanium content. The Zr5Ti and Zr25Ti alloys were susceptible to localised corrosion. The role that Ti plays as an alloying element is that of increasing the resistance of ZrTi alloy to localised corrosion. The presence of 0.6% albumin protein in fluoridated acidified artificial saliva with 1000 ppm F{sup −} could protect the cp-Ti and ZrTi alloys from attack by fluoride ions. - Highlights: • Electrochemical and corrosion behaviour of the new ZrTi alloys were investigated. • The passive behaviour for all the ZrTi alloys is observed. • Addition of Ti to Zr improves the corrosion resistance in some fluoridated saliva. • The presence of albumin could prevent the ZrTi alloys from attack by fluoride ions.

Understanding the corrosion inhibition of carbon steel and copper in sulphuric acid medium by amino acids using electrochemical techniques allied to molecular modelling methods

International Nuclear Information System (INIS)

Mendonça, Glaydson L.F.; Costa, Stefane N.; Freire, Valder N.; Casciano, Paulo N.S.; Correia, Adriana N.; Lima-Neto, Pedro de

2017-01-01

Highlights: • Corrosion inhibition of carbon steel and of copper by the amino acids was studied. • Inhibition efficiencies were experimentally achieved by electrochemical impedance. • DFT and Monte Carlo methods allowed correlating molecular properties with inhibition efficiency. • The corrosion inhibition followed the electron donation the electron-back donations process. - Abstract: Six amino acids were evaluated as corrosion inhibitors for carbon steel and copper in 0.5 mol L"−"1 H_2SO_4 solution by potentiodynamic polarization and electrochemical impedance techniques allied to Density Functional Theory (DFT) and Monte Carlo computations The corrosion inhibitor rankings were: Arg > Gln > Asn > Met > Cys > Ser, for copper, and Met > Cys > Ser > Arg > Gln > Asn, for carbon steel. The DFT approach failed to explain the corrosion inhibition rating based on the HOMO and LUMO energies of the isolated amino acid molecules, while the simpler classical Monte Carlo approach, performed considering the interaction energies between the corrosion inhibitor and the metallic substrate, was successful.

Corrosion-electrochemical behavior of metals in alkali solutions

International Nuclear Information System (INIS)

Levin, V.A.; Levina, E.Eh.

1995-01-01

Results of an investigation into corrosion-electrochemical behaviour of 12Kh18N10T, 10Kh17N13M2T, 08Kh21N6M2T and 15Kh25T steels, 06KhN28MDT and KhN78T alloys as well as NP-2 nickel in sodium, potassium and lithium hydroxide solutions at 95-180 deg C temperatures are considered. It is ascertained, that anode polarization curves of all metals irrespective of hydroxide nature, concentration, temperature, presence of chloride and chlorate additions, are of identic character. The movement of anode polarization curves in the direction of lower current of hydroxide type in NaOH-KOH-LiOH series, temperature and solution concentration reduction at other equal terms. 12 refs.; 6 figs

Distribution of Electrochemical Reaction Components in Crevice Corrosion Cell

Directory of Open Access Journals (Sweden)

Eugeniusz Kurgan

2004-01-01

Full Text Available In this paper numerical model of the crevice corrosion is developed. The model considers electrochemical reactions for the iron on the metal electrolyte boundary and chemical reactions which take place in the crevice electrolyte. Mass transfer of ionic species is describes ny Nerst-Plank equation and is solved with the finite element method in two dimensions. On the problem boundary adequate boundary conditions are defined. Distribution of all chemical speciaes, potential and current density in the crevice and on the crevice wall are computed. In mass balance for particular chemical species the speed of the chemical reactions is taken into account. At the end some illustrative example is given.

Correlation between electrochemical impedance measurements and corrosion rate of magnesium investigated by real-time hydrogen measurement and optical imaging

OpenAIRE

Curioni, M.; Scenini, F.; Monetta, T.; Bellucci, F.

2015-01-01

The corrosion behaviour of magnesium in chloride-containing aqueous environment was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) performed simultaneously with real-time hydrogen evolution measurements and optical imaging of the corroding surface. The potentiodynamic investigation revealed substantial deviations from linearity in close proximity of the corrosion potential. In particular, differences in the slope of the current/potential curves w...

Tribochemistry of Multiply-Alkylated Cyclopentane Oils on DLC-Coated Thrust Bearings

National Research Council Canada - National Science Library

Lince, Jeffrey R; Bertrand, Patricia A

2007-01-01

In contrast to typical DLC coatings, hydrogenated DLC (H-DLC) coatings exhibit extremely low friction in vacuum and dry atmospheres, suggesting their potential importance for spacecraft applications...

Electrochemical Corrosion Behaviour of Alumina-Al 6061 and Silicon Carbide-Al 6061 Metal-Matrix Composites

International Nuclear Information System (INIS)

Mohamed, K.E.; Gad, M.M.A.; El-Sayed, A.A.; Moustafa, O.H.

2001-01-01

The electrochemical corrosion behaviour of powder metallurgy-processed metal-matrix composites (MMCs)based on Al alloy 6061 reinforced with particulate Al 2 O 3 or Sic has been studied in chloride-containing environment. Also, the corrosion behaviour of the unrein forced Al 6061 produced by the same route investigated. Electrochemical tests were conducted on composites containing 10 and 20 vo l% of both reinforced particulates. Potentiodynamic polarization tests have been carried out in neutral as well as acidic and alkaline de-aerated 10 -3 M Na CI solution. In the neutral environment, the addition of Al 2 O 3 particulates was found to shift both the corrosion potential (E corr ) and the break down potential (E b ) slightly into the positive direction irrespective of the volume fraction added (10 and 20 vo l%). On the other hand , Sic caused a shift of E corr into the active site while the E b value was slightly ennobled. For both composites, the corrosion current values at the break down potentials were almost the same as the unrein forced alloy. In an attempt to further clarify the role of both particulate addition, cathodic polarization runs were conducted in both acidic (ph 3) and alkaline (ph 9)solutions for 20 vo l% of Al 2 O 3 and 20 vo l% Sic composite specimens. This indicated that cathodic current values for Sic composites were higher than those corresponding to the unrein forced alloy 6061, and those for the Al 2 O 3 composites were lower

Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

Energy Technology Data Exchange (ETDEWEB)

Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

2005-04-01

The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C.

Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

International Nuclear Information System (INIS)

Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

2005-01-01

The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C

An electrochemical investigation of the corrosion behavior of Al-Si-Cu hypereutectic alloys in alcoholic environments

International Nuclear Information System (INIS)

Traldi, S. M.; Rossi, J. L.; Costa, I.

2003-01-01

Al-Si-Cu hypereutectic alloys produced by spray forming are mostly used in the automotive industry, especially for cylinder liners. they the advantage of low weight associated with low coefficient of thermal expansion and excellent mechanical properties- mainly wear resistance at high temperatures. The corrosion s resistance of these alloys in fuels, particularly alcoholic media, however is not yet known. In this investigation, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarisation hove been used to evaluate the corrosion resistance of a hyper eutectic Al-Si-Cu alloy in alcoholic environments. the EIS tests carried out in pure ethanol, and ethanol with small additions (1 mM) of acid an chloride to investigate the effect of these contaminants on corrosion resistance. The corrosion resistance of a grey cast iron has also been evaluated in pure ethanol for comparison. The Al-Si-Cu alloy showed high corrosion resistance in pure ethanol, far superior to that of grey cast iron in the same medium. (Author) 13 refs

Wettability control by DLC coated nanowire topography

Science.gov (United States)

Li, Zihui; Meng, Fanhao; Liu, Xuanyong

2011-04-01

Here we have developed a convenient method to fabricate wettability controllable surfaces that can be applied to various nanostructured surfaces with complex shapes for different industrial needs. Diamond-like carbon (DLC) films were synthesized on titanium substrate with a nanowire structured surface using plasma immersion ion implantation and deposition (PIII&D). The nanostructure of the DLC films was characterized by field emission scanning electron microscopy and found to grow in a rippling layer-by-layer manner. Raman spectroscopy was used to investigate the different bonding presented in the DLC films. To determine the wettability of the samples, water contact angles were measured and found to vary in the range of 50°-141°. The results indicated that it was critical to construct a proper surface topography for high hydrophobicity, while suitable ID/IG and sp2/sp3 ratios of the DLC films had a minor contribution. Superhydrophobicity could be achieved by further CF4 implantation on suitably structured DLC films and was attributed to the existence of fluorine. In order to maintain the nanostructure during CF4 implantation, it was favorable to pre-deposit an appropriate carbon content on the nanostructure, as a nanostructure with low carbon content would be deformed during CF4 implantation due to local accumulation of surface charge and the following discharge resulting from the low conductivity.

DFT and electrochemical studies of tris(benzimidazole-2-ylmethyl)amine as an efficient corrosion inhibitor for carbon steel surface

Energy Technology Data Exchange (ETDEWEB)

Roque, Jacinto Morales [Facultad de Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico); Pandiyan, T. [Facultad de Quimica, Universidad Nacional Autonoma de Mexico, Mexico D.F. 04510 (Mexico)], E-mail: pandiyan@servidor.unam.mx; Cruz, J. [Centro de Investigaciones Quimicas, Universidad Autonoma del Estado de Hidalgo, Unidad Universitaria, Km 4.5 Carretera Pachuca-Tulancingo, C.P. 42184 Pachuca-Hidalgo (Mexico); Garcia-Ochoa, E. [Centro de Investigacion en Corrosion, Universidad Autonoma de Campeche, Mexico, Av. Agustin Melgar s/n, Colonia Buenavista, San Francisco de Campeche, Cam. C.P. 24030 (Mexico)

2008-03-15

The corrosion inhibition properties of tris(benzimidazole-2-ylmethyl)amine (TBMA) were analyzed by DFT and electrochemical techniques such as polarization curves and electrochemical impedance spectroscopy (EIS). DFT results clearly show that TBMA posses corrosion inhibition properties by having a delocalization region (N{sub 1}=C{sub 2}=N{sub 3}) in the benzimidazole ring that gives up their {pi} electron density through its HOMO orbital to the metal LUMO to form a adsorption layer over the metallic surface; this has been proved by interacting the TBMA and its protonated structures with the surface of Fe{sub 13} cluster, showing that the protonated moiety adsorbs strongly on the iron surface than that of the neutral structure. Electrochemical impedance data demonstrate that the interface between the electrode and the TBMA solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of adsorption layer over the iron surface.

DFT and electrochemical studies of tris(benzimidazole-2-ylmethyl)amine as an efficient corrosion inhibitor for carbon steel surface

International Nuclear Information System (INIS)

Roque, Jacinto Morales; Pandiyan, T.; Cruz, J.; Garcia-Ochoa, E.

2008-01-01

The corrosion inhibition properties of tris(benzimidazole-2-ylmethyl)amine (TBMA) were analyzed by DFT and electrochemical techniques such as polarization curves and electrochemical impedance spectroscopy (EIS). DFT results clearly show that TBMA posses corrosion inhibition properties by having a delocalization region (N 1 =C 2 =N 3 ) in the benzimidazole ring that gives up their π electron density through its HOMO orbital to the metal LUMO to form a adsorption layer over the metallic surface; this has been proved by interacting the TBMA and its protonated structures with the surface of Fe 13 cluster, showing that the protonated moiety adsorbs strongly on the iron surface than that of the neutral structure. Electrochemical impedance data demonstrate that the interface between the electrode and the TBMA solution decreases the charge capacitance and simultaneously increases the function of the charge/discharge of the interface, facilitating the formation of adsorption layer over the iron surface

A Plan to Develop and Demonstrate Electrochemical Noise Based Corrosion Monitoring Systems in Hanford Site Waste Tanks

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This document describes changes that need to be made to the site's authorization basis and technical concerns that need to be resolved before proceduralized use of Electrochemical Noise based corrosion monitoring systems is fully possible at the Hanford Site

Electrochemical investigation of powder coatings and their application to magnesium-rich primers for corrosion protection

Science.gov (United States)

Orgon, Casey Roy

Corrosion is the decomposition of metal and metal alloys which threatens the integrity of man-made structures. One of the more efficient methods of delaying the corrosion process in metals is by coatings. In this work, the durability of two polyester powder coatings were investigated for corrosion protection of AA-2024-T3. Polyester powder coatings crosslinked by either triglycidyl isocyanurate (TGIC) or beta-hydroxyalkyl amide (HAA) compounds were prepared and investigated for barrier protection of metal substrates by electrochemical impedance spectroscopy (EIS). Polyester-TGIC coatings were found to provide better long-term protection, which can be attributed to the increased mechanical strength and higher concentration of crosslinking in the coating films. Additionally, the polyester powder coatings, along with a fusion bonded epoxy (FBE) were investigated for their compatibility as a topcoat for magnesium-rich primers (MgRP). Under proper application conditions, powder topcoats were successfully applied to cured MgRP while corrosion protection mechanisms of each system were maintained.

Development of Advanced Electrochemical Emission Spectroscopy for Monitoring Corrosion in Simulated DOE Liquid Waste

Energy Technology Data Exchange (ETDEWEB)

Digby D. Macdonald; Brian M. Marx; Sejin Ahn; Julio de Ruiz; Balaji Soundararaja; Morgan Smith; and Wendy Coulson

2008-01-15

Various forms of general and localized corrosion represent principal threats to the integrity of DOE liquid waste storage tanks. These tanks, which are of a single wall or double wall design, depending upon their age, are fabricated from welded carbon steel and contain a complex waste-form comprised of NaOH and NaNO{sub 3}, along with trace amounts of phosphate, sulfate, carbonate, and chloride. Because waste leakage can have a profound environmental impact, considerable interest exists in predicting the accumulation of corrosion damage, so as to more effectively schedule maintenance and repair. The different tasks that are being carried out under the current program are as follows: (1) Theoretical and experimental assessment of general corrosion of iron/steel in borate buffer solutions by using electrochemical impedance spectroscopy (EIS), ellipsometry and XPS techniques; (2) Development of a damage function analysis (DFA) which would help in predicting the accumulation of damage due to pitting corrosion in an environment prototypical of DOE liquid waste systems; (3) Experimental measurement of crack growth rate, acoustic emission signals and coupling currents for fracture in carbon and low alloy steels as functions of mechanical (stress intensity), chemical (conductivity), electrochemical (corrosion potential, ECP), and microstructural (grain size, precipitate size, etc) variables in a systematic manner, with particular attention being focused on the structure of the noise in the current and its correlation with the acoustic emissions; (4) Development of fracture mechanisms for carbon and low alloy steels that are consistent with the crack growth rate, coupling current data and acoustic emissions; (5) Inserting advanced crack growth rate models for SCC into existing deterministic codes for predicting the evolution of corrosion damage in DOE liquid waste storage tanks; (6) Computer simulation of the anodic and cathodic activity on the surface of the steel samples

Anti-sticking behavior of DLC-coated silicon micro-molds

International Nuclear Information System (INIS)

Saha, B; Tor, S B; Liu, E; Khun, N W; Hardt, D E; Chun, J H

2009-01-01

Pure carbon- (C), nitrogen- (N) and titanium- (Ti) doped diamond-like carbon (DLC) coatings were deposited on silicon (Si) micro-molds by dc magnetron sputtering deposition to improve the tribological performance of the micro-molds. The coated and uncoated Si molds were used in injection molding for the fabrication of secondary metal-molds, which were used for the replication of micro-fluidic devices. The bonding structure, surface roughness, surface energy, critical load and friction coefficient of the DLC coatings were characterized with micro-Raman spectroscopy, atomic force microscopy (AFM), contact angle, microscratch and ball-on-disc sliding wear tests, respectively. It was observed that the doping conditions had significant effects on Raman peak positions, mechanical and tribological properties of the coatings. The G peak shifted toward a lower position with N and Ti doping. The DLC coating deposited with 1 sccm N 2 flow rate showed the lowest G peak position and the smoothest surface. The surface energies of the pure carbon and Ti-doped DLC coatings were lower than that of the N-doped DLC, which was more significant at a higher N 2 flow rate. In terms of adhesion and friction coefficient, it was observed that the Ti-doped DLC coating had the best performance. Ti incorporated in the DLC coating decreased the residual stress of the coating, which improved the adhesive strength of the coating with the Si substrate

Corrosion-electrochemical behavior of nickel in an alkali metal carbonate melt under a chlorine-containing atmosphere

Science.gov (United States)

Nikitina, E. V.; Kudyakov, V. Ya.; Malkov, V. B.; Plaksin, S. V.

2013-08-01

The corrosion-electrochemical behavior of a nickel electrode is studied in the melt of lithium, sodium, and potassium (40: 30: 30 mol %) carbonates in the temperature range 500-600°C under an oxidizing atmosphere CO2 + 0.5O2 (2: 1), which is partly replaced by gaseous chlorine (30, 50, 70%) in some experiments. In other experiments, up to 5 wt % chloride of sodium peroxide is introduced in a salt melt. A change in the gas-phase composition is shown to affect the mechanism of nickel corrosion.

The influence of the cathodic process on the interpretation of electrochemical noise signals arising from pitting corrosion of stainless steels

Energy Technology Data Exchange (ETDEWEB)

Klapper, Helmuth Sarmiento [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin (Germany)], E-mail: Helmuth.sarmiento-klapper@bam.de; Goellner, Joachim [Otto von Guericke University Magdeburg, P.O. Box 4120, Magdeburg (Germany); Heyn, Andreas [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin (Germany); Otto von Guericke University Magdeburg, P.O. Box 4120, Magdeburg (Germany)

2010-04-15

The use of electrochemical noise (EN) measurements for the investigation and monitoring of corrosion has allowed many interesting advances in the corrosion science in recent years. A special advantage of EN measurements includes the possibility to detect and study the early stages of localized corrosion. Nevertheless, the understanding of the electrochemical information included in the EN signal is actually very limited. The role of the cathodic process on the EN signals remains uncertain and has not been sufficiently investigated to date. Thus, an accurate understanding of the influence of the cathodic process on the EN signal is still lacking. On the basis of different kinetics of the oxygen reduction it was established that the anodic amplitude of transients arising from pitting corrosion on stainless steel can be decreased by the corresponding electron consumption of the cathodic process. Therefore, the stronger the electron consumption, the weaker the anodic amplitude of the EN signal becomes. EN signals arising from pitting corrosion on stainless steel can be measured because the cathodic process is inhibited by the passive layer. This was confirmed by means of EN measurements under cathodic polarisation. Since the cathodic process plays a decisive role on the form of transients arising from pitting corrosion, its influence must be considered in the evaluation and interpretation of the EN signals.

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Electrochemical and spectroscopic evidences of corrosion inhibition of bronze by a triazole derivative

International Nuclear Information System (INIS)

Dermaj, A.; Hajjaji, N.; Joiret, S.; Rahmouni, K.; Srhiri, A.; Takenouti, H.; Vivier, V.

2007-01-01

The electrochemical behavior of the bronze (Cu-8Sn in wt%) was investigated in 3% NaCl aqueous solution, in presence and in absence of a corrosion inhibitor, the 3-phenyl-1,2,4-triazole-5-thione (PTS). The inhibiting effect of the PTS was evidenced for concentrations higher than 1 mM for the cathodic process whereas its effect was clearly seen with a concentration as low as 0.1 mM for the anodic process. A significant positive shift of the corrosion potential was also observed, and its inhibiting effect increased with both its concentration and the immersion time of the sample. From voltammetry and electrochemical impedance spectroscopy experiments, the inhibiting efficiency of the PTS was found to be in the 94-99% range for 1 mM concentration. Scanning electron microscopy and X-ray energy dispersion analysis of the specimen surface show the presence of sulphur on the surface. Raman micro-spectrometry study confirms the protective effect of the PTS in aqueous solution through three types of interactions with the electrode, namely the adsorption of the inhibitor in a flat configuration, the formation of copper-thiol molecules, and when copper is released, the formation of a polymeric complex

Corrosion potential monitoring in nuclear power environments

International Nuclear Information System (INIS)

Molander, A.

2004-01-01

Full text of publication follows: corrosion monitoring. The corrosion potential is usually an important parameter or even the prime parameter for many types of corrosion processes. One typical example of the strong influence of the corrosion potential on corrosion performance is stress corrosion of sensitized stainless steel in pure high temperature water corresponding to boiling water conditions. The use of in-plant monitoring to follow the effect of hydrogen addition to mitigate stress corrosion in boiling water reactors is now a well-established technique. However, different relations between the corrosion potential of stainless steel and the oxidant concentration have been published and only recently an improved understanding of the electrochemical reactions and other conditions that determine the corrosion potential in BWR systems have been reached. This improved knowledge will be reviewed in this paper. Electrochemical measurements has also been performed in PWR systems and mainly the feedwater system on the secondary side of PWRs. The measurements performed so far have shown that electrochemical measurements are a very sensitive tool to detect and follow oxygen transients in the feedwater system. Also determinations of the minimum hydrazine dosage to the feedwater have been performed. However, PWR secondary side monitoring has not yet been utilized to the same level as BWR hydrogen water chemistry surveillance. The future potential of corrosion potential monitoring will be discussed. Electrochemical measurements are also performed in other reactor systems and in other types of reactors. Experiences will be briefly reviewed. In a BWR on hydrogen water chemistry and in the PWR secondary system the corrosion potentials show a large variation between different system parts. To postulate the material behavior at different locations the local chemical and electrochemical conditions must be known. Thus, modeling of chemical and electrochemical conditions along

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Science.gov (United States)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-08-01

The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Electrochemical corrosion studies on a selected carbon steel for application in nuclear waste disposal containers: Influence of chemical species in brines on corrosion

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Smailos, E.

1994-04-01

In previous corrosion studies, carbon steels were identified as promising materials for the manufacture of long-lived high-level waste containers that could act as an engineered barrier in a rock-salt repository. In this paper, the influence of chemical species, potentially present in salt brines, on the electrochemical corrosion behavior of the preselected fine-grained steel TStE 355 was studied. The steel was examined at 90 C in a disposal relevant NaCl-rich brine containing various species (Br - , I - , Cu 2+ , Mn 2+ , S 2- , B(OH )4 - and Fe 3+ ) at concentrations between 10 -5 M/I and 10 -1 M/I. (orig.) [de

Correlation of Process Data and Electrochemical Noise to Assess Kraft Digester Corrosion: Kamloops Experiment

Energy Technology Data Exchange (ETDEWEB)

Pawel, SJ

2002-05-09

Electrochemical noise (ECN) probes were deployed in a carbon steel continuous kraft digester at five locations roughly equi-spaced from top to bottom of the vessel. Current and potential noise, the temperature at each probe location, and the value of about 60 process parameters (flow rates, liquor chemistry, etc.) were monitored continuously for a period of one year. Historical vessel inspection data, including inspections accomplished immediately prior to and immediately following probe deployment, and post-test evaluation of the probe components were used to assess/compare corrosion indications from the probes with physical changes in wall thickness and corrosion patterns on the digester shell. The results indicate that furnish composition is a significant variable influencing digester corrosion, with increasing amounts of Douglas fir in the nominal furnish correlating directly with increased corrosion activity on the ECN probes. All five probes detected changes in furnish composition approximately simultaneously, indicating rapid chemical communication through the liquor, but the effect was strongest and persisted longest relatively high in the digester. The ECN probes also indicate significant corrosion activity occurred at each probe position during shutdown/restart transients. Little or no correlation between ECN probe corrosion activity and other operational variables was observed. Post-test evaluation of the probes confirmed general corrosion of a magnitude that closely agreed with corrosion current sums calculated for each probe over the exposure period and with historical average corrosion rates for the respective locations. Further, no pitting was observed on any of the electrodes, which is consistent with the ECN data, relevant polarization curves developed for steel in liquor removed from the digester, and the post-test inspection of the digester.

Chromium-doped DLC for implants prepared by laser-magnetron deposition.

Science.gov (United States)

Jelinek, Miroslav; Kocourek, Tomáš; Zemek, Josef; Mikšovský, Jan; Kubinová, Šárka; Remsa, Jan; Kopeček, Jaromir; Jurek, Karel

2015-01-01

Diamond-like carbon (DLC) thin films are frequently used for coating of implants. The problem of DLC layers lies in bad layer adhesion to metal implants. Chromium is used as a dopant for improvement of adhesion of DLC films. DLC and Cr-DLC layers were deposited on silicon, Ti6Al4V and CoCrMo substrates by a hybrid technology using combination of pulsed laser deposition (PLD) and magnetron sputtering. The topology of layers was studied using SEM, AFM and mechanical profilometer. Carbon and chromium content and concentration of trivalent and toxic hexavalent chromium bonds were determined by XPS and WDS. It follows from the scratch tests that Cr doping improved adhesion of DLC layers. Ethylene glycol, diiodomethane and deionized water were used to measure the contact angles. The surface free energy (SFE) was calculated. The antibacterial properties were studied using Pseudomonas aeruginosa and Staphylococcus aureus bacteria. The influence of SFE, hydrophobicity and surface roughness on antibacterial ability of doped layers is discussed. Copyright © 2014 Elsevier B.V. All rights reserved.

Tribochemical interactions of Si-doped DLC film against steel in sliding contact

International Nuclear Information System (INIS)

Yoon, Eui Sung; Pham, Duc Cuong; Ahn, Hyo Sok; Oh, Jae Eung

2007-01-01

This study concerns the effects of tribochemical interactions at the interface of Si-DLC (silicon-doped diamond-like carbon) film and steel ball in sliding contact on tribological properties of the film. The Si-DLC film was over-coated on pure DLC coating by radio frequency plasma-assisted chemical vapor deposition (r.f. PACVD) with different Si concentration. Friction tests against steel ball using a reciprocating type tribotester were performed in ambient environment. X-Ray photoelectron spectroscopy (XPS) and auger electron spectroscopy (AES) were used to study the chemical characteristics and elemental composition of the films and mating balls after tests. Results showed a darkgray film consisting of carbon, oxygen and silicon on the worn steel ball surface with different thickness. On the contrary, such film was not observed on the surface of the ball slid against pure DLC coating. The oxidation of Si-DLC surface and steel ball was also found at particular regions of contact area. This demonstrates that tribochemical interactions occurred at the contact area of Si-DLC and steel ball during sliding to form a tribofilm (so called transfer film) on the ball specimen. While the pure DLC coating exhibited high coefficient of friction (∼0.06), the Si-DLC film showed a significant lower coefficient of friction (∼0.022) with the presence of tribofilm on mating ball surface. However, the Si-DLC film possesses a very high wear rate in comparison with the pure DLC. It was found that the tribochemical interactions strongly affected tribological properties of the Si-DLC film in sliding against steel

Electrochemical deposition of Mg(OH2/GO composite films for corrosion protection of magnesium alloys

Directory of Open Access Journals (Sweden)

Fengxia Wu

2015-09-01

Full Text Available Mg(OH2/graphene oxide (GO composite film was electrochemical deposited on AZ91D magnesium alloys at constant potential. The characteristics of the Mg(OH2/GO composite film were investigated by scanning electron microscope (SEM, energy-dispersive X-ray spectrometry (EDS, X-ray diffractometer (XRD and Raman spectroscopy. It was shown that the flaky GO randomly distributed in the composite film. Compared with the Mg(OH2 film, the Mg(OH2/GO composite film exhibited more uniform and compact structure. Potentiodynamic polarization tests revealed that the Mg(OH2/GO composite film could significantly improve the corrosion resistance of Mg(OH2 film with an obvious positive shift of corrosion potential by 0.19 V and a dramatic reduction of corrosion current density by more than one order of magnitude.

Mechanism analysis of improved DLC films friction behaviors with liquid sulfidation treatment

International Nuclear Information System (INIS)

Zeng Qunfeng; Yu Fei; Dong Guangneng; Mao Junhong

2012-01-01

Highlights: ► Liquid sulfidation is applied to treat DLC films. ► Sulfur atoms are chemically bonded and the graphitization presented in the treated films. ► The treated films exhibited much lower coefficient of friction than the untreated films under dry friction condition. ► The sulfidation mechanisms are supposed as surface chemical reaction and surface diffusion. ► The presence of sulfur-containing materials and graphitization are beneficial to improve anti-friction behaviors of the treated films. - Abstract: Diamond like carbon (DLC) films were treated by liquid sulfidation to improve their friction behaviors. Friction behaviors of DLC films were experimentally evaluated in ambient air under dry friction using GCr15 steel ball sliding over DLC-coated steel flat in a ball-on-disk tribometer system. X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy were applied to identify the chemical composition and structure of DLC films. It was found that the content of sp 2 carbon bond increased and G peak shifted to high wave number after sulfidation treatment. The measurement results showed that sulfur atoms were chemically bonded and the graphitization occurred in the treated DLC films. It was indicated that the treated DLC films exhibited much better friction behaviors than the untreated films, especially for DLC films deposited with high nitrogen ratio. In this paper, we proposed the possible sulfidation mechanism of sulfurized DLC films. Sulfidation mechanism is postulated that thiourea reacted with oxygen to form sulfur-containing organic compounds which included CSSC, CSOH and (NH 2 )NH=CSO 2 H and surface diffusion during sulfidation treatment. The anti-friction behaviors of the treated DLC films can be attributed to the production of the compounds containing sulfur on the DLC film surface, the reduce of oxygen content and the presence of graphitization of DLC films.

Electrochemical impedance spectroscopy and Surface Studies of Steel Corrosion by Sulphate-Reducing Bacteria

International Nuclear Information System (INIS)

Fathul Karim Sahrani; Zaharah Ibrahim; Madzlan Aziz; Adibah Yahya

2009-01-01

Sulphate-reducing bacteria (SRB), implicated in microbiologically influenced corrosion were isolated from the deep subsurface at the vicinity of Pasir Gudang, Johor, Malaysia. Electrochemical impedance spectroscopic (EIS) study was carried out to determine the polarization resistance in various types of culturing solutions, with SRB1, SRB2, combination of SRB1 and SRB2 and without SRBs inoculated (control). EIS results showed that in the presence of SRB1, SRB2 and mixed culture SRB1 and SRB2, polarisation resistance values were 7170, 6370 and 7190 ohms respectively compared to that of control, 92400 ohm. X-ray analysis (EDS) of the specimens indicated high sulphur content in the medium containing SRBs. Localized corrosion was observed on the metal surface which was associated with the SRB activity. (author)

Tribochemistry and Wear Life Improvement in Liquid-Lubricated H-DLC-Coated Bearings

National Research Council Canada - National Science Library

Lince, J. R; Kim, H. I; Bertrand, P. A; Eryilmaz, O. L; Erdemir, A

2007-01-01

In contrast to typical DLC coatings, hydrogenated DLC (H-DLC) coatings exhibit extremely low friction in vacuum and dry atmospheres, suggesting their potential importance for spacecraft applications...

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Mo doped DLC nanocomposite coatings with improved mechanical and blood compatibility properties

Energy Technology Data Exchange (ETDEWEB)

Tang, X.S. [School of Physics Science and Technology, Zhanjiang Normal University, Zhanjiang 524048 (China); Development Center for New Materials Engineering and Technology in Universities of Guangdong, Zhanjiang 524048 (China); Wang, H.J.; Feng, L. [School of Physics Science and Technology, Zhanjiang Normal University, Zhanjiang 524048 (China); Shao, L.X. [School of Physics Science and Technology, Zhanjiang Normal University, Zhanjiang 524048 (China); Development Center for New Materials Engineering and Technology in Universities of Guangdong, Zhanjiang 524048 (China); Zou, C.W., E-mail: qingyihaiyanas@163.com [School of Physics Science and Technology, Zhanjiang Normal University, Zhanjiang 524048 (China); Development Center for New Materials Engineering and Technology in Universities of Guangdong, Zhanjiang 524048 (China)

2014-08-30

Highlights: • Mo doped diamond like carbon coatings were deposited by magnetron sputtering. • The blood compatibility of Mo-DLC coatings was observed through platelet adhesion. • The amount of thrombus on the Mo-DLC is much less than that of pyrolytic carbon. - Abstract: Mo (molybdenum) doped diamond like carbon (Mo-DLC) coatings with improved mechanical and blood compatibility properties were deposited by closed field unbalanced magnetron sputtering. The undoped and Mo-doped DLC coatings were analyzed by various characterization techniques such as Raman spectra, Atomic force microscopy, and temperature-dependent frictional wear testing. The results showed that the Mo-DLC coating with low Mo concentration was a effective protective coating with reduced residual stress and increased cohesive strength, and kept good wear resistance at the ambient temperature of 500 °C. The blood compatibility of Mo-DLC coatings was investigated by platelet adhesion. The results showed that the amount of thrombus on the Mo-DLC nanocomposite coatings was much less than that of thrombus on pyrolytic carbon films. The Mo-DLC nanocomposite coatings would be a new kind of promising materials applied to artificial heart valve and endovascula stent.

Mo doped DLC nanocomposite coatings with improved mechanical and blood compatibility properties

International Nuclear Information System (INIS)

Tang, X.S.; Wang, H.J.; Feng, L.; Shao, L.X.; Zou, C.W.

2014-01-01

Highlights: • Mo doped diamond like carbon coatings were deposited by magnetron sputtering. • The blood compatibility of Mo-DLC coatings was observed through platelet adhesion. • The amount of thrombus on the Mo-DLC is much less than that of pyrolytic carbon. - Abstract: Mo (molybdenum) doped diamond like carbon (Mo-DLC) coatings with improved mechanical and blood compatibility properties were deposited by closed field unbalanced magnetron sputtering. The undoped and Mo-doped DLC coatings were analyzed by various characterization techniques such as Raman spectra, Atomic force microscopy, and temperature-dependent frictional wear testing. The results showed that the Mo-DLC coating with low Mo concentration was a effective protective coating with reduced residual stress and increased cohesive strength, and kept good wear resistance at the ambient temperature of 500 °C. The blood compatibility of Mo-DLC coatings was investigated by platelet adhesion. The results showed that the amount of thrombus on the Mo-DLC nanocomposite coatings was much less than that of thrombus on pyrolytic carbon films. The Mo-DLC nanocomposite coatings would be a new kind of promising materials applied to artificial heart valve and endovascula stent

Regulation of white and brown adipocyte differentiation by RhoGAP DLC1.

Directory of Open Access Journals (Sweden)

Choon Kiat Sim

Full Text Available Adipose tissues constitute an important component of metabolism, the dysfunction of which can cause obesity and type II diabetes. Here we show that differentiation of white and brown adipocytes requires Deleted in Liver Cancer 1 (DLC1, a Rho GTPase Activating Protein (RhoGAP previously studied for its function in liver cancer. We identified Dlc1 as a super-enhancer associated gene in both white and brown adipocytes through analyzing the genome-wide binding profiles of PPARγ, the master regulator of adipogenesis. We further observed that Dlc1 expression increases during differentiation, and knockdown of Dlc1 by siRNA in white adipocytes reduces the formation of lipid droplets and the expression of fat marker genes. Moreover, knockdown of Dlc1 in brown adipocytes reduces expression of brown fat-specific genes and diminishes mitochondrial respiration. Dlc1-/- knockout mouse embryonic fibroblasts show a complete inability to differentiate into adipocytes, but this phenotype can be rescued by inhibitors of Rho-associated kinase (ROCK and filamentous actin (F-actin, suggesting the involvement of Rho pathway in DLC1-regulated adipocyte differentiation. Furthermore, PPARγ binds to the promoter of Dlc1 gene to regulate its expression during both white and brown adipocyte differentiation. These results identify DLC1 as an activator of white and brown adipocyte differentiation, and provide a molecular link between PPARγ and Rho pathways.

Electrochemical analysis of the corrosion inhibition effect of trypsin complex on the pitting corrosion of 420 martensitic stainless steel in 2M H2SO4 solution.

Science.gov (United States)

Loto, Roland Tolulope

2018-01-01

Inhibition effect of trypsin complex (TC) on the pitting corrosion of martensitic stainless steel (type 420) in 1M H2SO4 solution was studied with potentiodynamic polarization, open circuit potential measurement and optical microscopy. TC reduced the corrosion rate of the steel with maximum inhibition efficiency of 80.75%. Corrosion potential shifted anodically due to the electrochemical action of TC. The pitting potential increased from 1.088VAg/AgCl (3M) at 0% TC to 1.365VAg/AgCl(3M) at 4% TC. TC shifts the open circuit corrosion potential from -0.270s at 0% TC concentration to -0.255V at 5% TC. The compound completely adsorbed onto the steel according to Langmuir, Frumkin and Temkin isotherms. ATF-FTIR spectroscopy confirmed the inhibition mode to be through surface coverage. Thermodynamic calculations showed physisorption molecular interaction. Corrosion pits are present on the uninhibited 420 morphology in comparison to TC inhibited surface which slightly deteriorated.

On-line corrosion monitoring in district heating systems

DEFF Research Database (Denmark)

Richter, Sonja; Thorarinsdottir, R.I.; Hilbert, Lisbeth Rischel

2004-01-01

), Electrochemical Noise (EN) and Zero Resistance Ammetry (ZRA). Electrochemical Resistance (ER) has also been used to measure corrosion. The method traditionally only measures corrosion off-line but with newly developed high-sensitive ER technique developed by MetriCorr in Denmark, on-line monitoring is possible...... complicates the chemistry of the environment. Hydrogen sulphide is present in geothermal systems and can be formed as a by-product of sulphate-reducing-bacteria (SRB). The application of electrochemical methods makes on-line monitoring possible. These methods include: Linear Polarization Resistance (LPR....... In order to assess both general corrosion and localized corrosion, it is necessary to apply more than one monitoring technique simultaneously, ZRA or EN for measuring localized corrosion and LPR or ER for measuring general corrosion rate. The advantage of monitoring localized corrosion is indisputable...

Tribological Behaviour of W-DLC against an Aluminium Alloy Subjected to Lubricated Sliding

Directory of Open Access Journals (Sweden)

S. Bhowmick

2015-09-01

Full Text Available Diamond like carbon (DLC coatings mitigate aluminium adhesion and reduce friction under the ambient conditions but their tribological behaviour under lubricated sliding need to be further investigated. In this study, tribological tests were performed to evaluate the friction and wear characteristics of W-DLC and H-DLC coatings sliding against an aluminium alloy (319 Al under unlubricated (40 % RH and lubricated sliding conditions. For unlubricated sliding, coefficient of friction (COF values of H-DLC and W-DLC were 0.15 and 0.20. A lower COF value of 0.11 was observed when W-DLC was tested using lubricant oil incorporating sulphur while the H-DLC’s COF remained almost unchanged. The mechanisms responsible for the low friction of W-DLC observed during lubricated sliding were revealed by studying the compositions of the coating surfaces and the transfer layers formed on 319 Al. Micro-Raman spectroscopy indicated that the transfer layers formed during lubricated sliding of W-DLC incorporated tungsten disulphide (WS2.

Neutron-reflectometry study of alcohol adsorption on various DLC coatings

Energy Technology Data Exchange (ETDEWEB)

Kalin, M., E-mail: mitjan.kalin@tint.fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Laboratory for Tribology and Interface Nanotechnology, Bogišićeva 8, 1000 Ljubljana (Slovenia); Simič, R. [University of Ljubljana, Faculty of Mechanical Engineering, Laboratory for Tribology and Interface Nanotechnology, Bogišićeva 8, 1000 Ljubljana (Slovenia); Hirayama, T. [Department of Mechanical Engineering, Doshisha University, 1-3 Miyakodani, Tatara, Kyotanabe, Kyoto 610-0394 (Japan); Geue, T.; Korelis, P. [Paul Scherrer Institute, 5232 Villigen – PSI (Switzerland)

2014-01-01

Diamond-like carbon (DLC) coatings are notable for their excellent tribological properties. Our understanding of the lubrication of DLC coatings has improved drastically over the past decade. However, only a few details are known about the properties of the adsorbed layers on DLC, which crucially affect their tribological properties under lubricated conditions. In this work we used neutron reflectometry to determine the thickness and the density of adsorbed layers of alcohol molecules on several different types of DLC coatings, i.e., non-hydrogenated (a-C) and hydrogenated, of which both non-doped (a-C:H) and doped (a-C:H:F and a-C:H:Si) coatings were used. The results showed that a 0.9-nm-thick and relatively dense (≈45%) layer of alcohol adsorbed on the a-C coating. In contrast, no adsorption layer was found on the a-C:H, confirming the important role of hydrogen, which predominantly acts as a dangling-bond passivation source and affects the reactivity and tribochemistry of DLC coatings. The incorporation of F into a DLC coating also did not cause an increase in the adsorption ability with respect to alcohol molecules. On the contrary, the incorporation of Si increased the reactivity of the DLC coating so that a 1.3-nm-thick alcohol layer with a 35% bulk density was detected on the surface. We also discuss the very good agreement of the current results with the surface energy of selected coatings found in these experiments.

Electrochemical corrosion behaviour of Mg-Al alloys with thermal spray Al/SiCp composite coatings

International Nuclear Information System (INIS)

Pardo, A.; Feliu Jr, S.; Merino, M. C.; Mohedano, M.; Casajus, P.; Arrabal, R.

2010-01-01

The corrosion protection of Mg-Al alloys by flame thermal spraying of Al/SiCp composite coatings was evaluated by electrochemical impedance spectroscopy in 3.5 wt.% NaCl solution. The volume fraction of SiC particles (SiCp) varied between 5 and 30%. The as-sprayed Al/SiCp composite coatings revealed a high number of micro-channels, largely in the vicinity of the SiC particles, that facilitated the penetration of the electrolyte and the subsequent galvanic corrosion of the magnesium substrates. The application of a cold-pressing post-treatment reduced the degree of porosity of the coatings and improved the bonding at the coating/substrate and Al/SiC interfaces. This resulted in improved corrosion resistance of the coated specimens. The effectiveness of the coatings slightly decreased with the addition of 5-30 vol.% SiCp compared with the un reinforced thermal spray aluminium coatings. (Author) 31 refs.

Role of turbulent flow seawater in the corrosion enhancement of an Al–Zn–Mg alloy: an electrochemical impedance spectroscopy (EIS analysis of oxygen reduction reaction (ORR

Directory of Open Access Journals (Sweden)

Marcela C. Quevedo

2018-04-01

Full Text Available The effect of flow on the corrosion of Al–14 wt% Zn–8 wt% Mg alloy in aerated synthetic seawater at ambient temperature was studied using a rotating cylinder electrode (RCE under turbulent regime conditions by means of electrochemical impedance spectroscopy (EIS. The overall electrochemical corrosion process was found to be strongly influenced by the oxygen mass transfer process under turbulent flow conditions on the cathodic kinetics, driving to a significant increase in corrosion rate.At corrosion potential, Ecorr value, contributions from the anodic and cathodic processes involved were observed in the impedance diagrams. Instead, at a cathodic potential of −1.2 V (sce, impedance measurements proved the predominance of the mass-transfer process for oxygen. A primary analysis of the impedance plots allowed to confirm such situation. Keywords: Aluminum alloy, Corrosion, EIS, Flow, Oxygen, Mass transfer, Rotating cylinder electrode, Seawater

Investigation the effect of porosity on corrosion of macroporous silicon in 1.0 M sodium hydroxide solution using weight loss measurements, electrochemical methods and scanning electron microscope

International Nuclear Information System (INIS)

Lai, Chuan; Xiang, Zhen

2015-01-01

Highlights: • The dissolution of silicon wafers conforms Faraday’s laws of electrolysis. • The porosity effect on macroporous silicon corrosion was investigated. • The corrosion rate increase linearly with porosity increasing. • The porosity effect on activation parameters was obtained. - Abstract: In this study, the macroporous silicon has been fabricated by electrochemical anodization. The dissolution of n-type silicon wafers in etching solution conforms Faraday’s laws of electrolysis. The fabricated macroporous silicon with different porosity corrosion in 1.0 M NaOH was systemically investigated by weight loss measurements, electrochemical methods and scanning electron microscope. Results show that with the porosity increasing, the corrosion rate of macroporous silicon in 1.0 M NaOH increases linearly. In addition, the increase of corrosion rate of macroporous silicon with relative higher porosity was determined by the pre-exponential factor.

Corrosion initiation of stainless steel in HCl solution studied using electrochemical noise and in-situ atomic force microscope

International Nuclear Information System (INIS)

Li Yan; Hu Ronggang; Wang Jingrun; Huang Yongxia; Lin Changjian

2009-01-01

An in-situ atomic force microscope (AFM), optical microscope and electrochemical noise (ECN) techniques were applied to the investigation of corrosion initiations in an early stage of 1Cr18Ni9Ti stainless steel immersed in 0.5 M HCl solution. The electrochemical current noise data has been analyzed using discrete wavelet transform (DWT). For the first time, the origin of wavelet coefficients is discussed based on the correlation between the evolution of the energy distribution plot (EDP) of wavelet coefficients and topographic changes. It is found that the occurrence of initiation of metastable pitting at susceptive sites is resulted from the reductive breakdown of passive film of stainless steel in the diluted HCL solution. The coefficients d 4 -d 6 are originated from metastable pitting, d 7 represents the formation and growth of stable pitting while d 8 corresponds to the general corrosion.

Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods

Antimicrobial and anti-biofilm properties of polypropylene meshes coated with metal-containing DLC thin films.

Science.gov (United States)

Cazalini, Elisa M; Miyakawa, Walter; Teodoro, Guilherme R; Sobrinho, Argemiro S S; Matieli, José E; Massi, Marcos; Koga-Ito, Cristiane Y

2017-06-01

A promising strategy to reduce nosocomial infections related to prosthetic meshes is the prevention of microbial colonization. To this aim, prosthetic meshes coated with antimicrobial thin films are proposed. Commercial polypropylene meshes were coated with metal-containing diamond-like carbon (Me-DLC) thin films by the magnetron sputtering technique. Several dissimilar metals (silver, cobalt, indium, tungsten, tin, aluminum, chromium, zinc, manganese, tantalum, and titanium) were tested and compositional analyses of each Me-DLC were performed by Rutherford backscattering spectrometry. Antimicrobial activities of the films against five microbial species (Candida albicans, Escherichia coli, Pseudomonas aeruginosa, Staphylococcus aureus, and Enterococcus faecalis) were also investigated by a modified Kirby-Bauer test. Results showed that films containing silver and cobalt have inhibited the growth of all microbial species. Tungsten-DLC, tin-DLC, aluminum-DLC, zinc-DLC, manganese-DLC, and tantalum-DLC inhibited the growth of some strains, while chromium- and titanium-DLC weakly inhibited the growth of only one tested strain. In-DLC film showed no antimicrobial activity. The effects of tungsten-DLC and cobalt-DLC on Pseudomonas aeruginosa biofilm formation were also assessed. Tungsten-DLC was able to significantly reduce biofilm formation. Overall, the experimental results in the present study have shown new approaches to coating polymeric biomaterials aiming antimicrobial effect.

Electrochemical corrosion studies on a selected carbon steel for application in nuclear waste disposal containers: Influence of radiolytic products on corrosion in brines

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Smailos, E.

1994-07-01

In previous corrosion studies, carbon steels were identified as promising materials for the manufacturing of long-lived high-level waste containers that could act as a radionuclide barrier in a rock-salt repository. In the present work, the influence of some important oxidizing radiolytic products generated in gamma irradiated brines on the electrochemical corrosion behaviour of the preselected fine-grained steel TStE 355 was studied. The steel was examined by potentiodynamic and potentiostatic polarization methods at 90 C in a disposal relevant NaCl-rich brine containing radiolytic products such as H 2 O 2 , ClO - , ClO 3 - and ClO 4 - at concentrations between 10 -4 and 10 -2 M/l. The significance of the radiolytic products to steel corrosion depends on their concentration at the metal-brine interface, which in turn, depends on many factors such as the dose rate, the amount of water present in the disposal area, the escape of gases (e.g. H 2 )

Evaluation of the tribological properties of DLC for engine applications

International Nuclear Information System (INIS)

Lawes, S D A; Fitzpatrick, M E; Hainsworth, S V

2007-01-01

Diamond-like carbon (DLC) coatings are used in automotive engines for decreasing friction and increasing durability. There are many variants of DLC films which provide a wide range of mechanical, physical and tribological properties. The films can be extremely hard (>90 GPa), give low coefficients of friction against a number of counterfaces and exhibit low wear coefficients. The films are often considered to be chemically inert. The properties of DLC films depend to a large degree on the relative proportions of graphitically- (sp 2 ) and diamond-like (sp 3 )-bonded carbon but the inclusion of elements such as hydrogen, nitrogen, silicon, tungsten, titanium, fluorine and sulphur can dramatically change their tribological response. Two different types of DLC, a WC/C amorphous hydrogenated DLC (WC/C a-C : H) coating and an amorphous hydrogenated DLC (a-C : H) have been investigated. The mechanical and tribological properties have been evaluated by nanoindentation, scratch and wear testing and friction testing in an instrumented cam-tappet testing rig. The deformation mechanisms and wear processes have been evaluated by scanning electron and atomic force microscopy. The results show that the harder a-C : H film was more wear resistant than the softer WC/C a-C : H film and performed better in the cam-tappet testing rig

Monitoring corrosion rates and localised corrosion in low conductivity water

DEFF Research Database (Denmark)

Hilbert, Lisbeth Rischel

2006-01-01

Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

Comparison of electrochemical corrosion behaviour of MgO and ZrO2 coatings on AM50 magnesium alloy formed by plasma electrolytic oxidation

International Nuclear Information System (INIS)

Liang, J.; Srinivasan, P. Bala; Blawert, C.; Dietzel, W.

2009-01-01

Two types of PEO coatings were produced on AM50 magnesium alloy using pulsed DC plasma electrolytic oxidation process in an alkaline phosphate and acidic fluozirconate electrolytes, respectively. The phase composition and microstructure of these PEO coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The corrosion behaviour of the coated samples was evaluated by open circuit potential (OCP) measurements, potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS) in neutral 0.1 M NaCl solution. The results showed that PEO coating prepared from alkaline phosphate electrolyte consisted of only MgO and on the other hand the one formed in acidic fluozirconate solution was mainly composed of ZrO 2 , MgF 2 . Electrochemical corrosion tests indicated that the phase composition of PEO coating has a significant effect on the deterioration process of coated magnesium alloy in this corrosive environment. The PEO coating that was composed of only MgO suffered from localized corrosion in the 50 h exposure studies, whereas the PEO coating with ZrO 2 compounds showed a much superior stability during the corrosion tests and provided an efficient corrosion protection. The results showed that the preparation of PEO coating with higher chemical stability compounds offers an opportunity to produce layers that could provide better corrosion protection to magnesium alloys.

Electrochemical Impedance and Polarization Corrosion Studies of Tantalum Surface Modified by DC Plasma Electrolytic Oxidation

Directory of Open Access Journals (Sweden)

Maciej Sowa

2018-04-01

Full Text Available Tantalum has recently become an actively researched biomaterial for the bone reconstruction applications because of its excellent corrosion resistance and successful clinical records. However, a bare Ta surface is not capable of directly bonding to the bone upon implantation and requires some method of bioactivation. In this study, this was realized by direct current (DC plasma electrolytic oxidation (PEO. Susceptibility to corrosion is a major factor determining the service-life of an implant. Therefore, herein, the corrosion resistance of the PEO coatings on Ta was investigated in Ringer’s solution. The coatings were formed by galvanostatic anodization up to 200, 300 and 400 V, after which the treatment was conducted potentiostatically until the total process time amounted to 5 min. Three solutions containing Ca(H2PO22, Ca(HCOO2 and Mg(CH3COO2 were used in the treatment. For the corrosion characterization, electrochemical impedance spectroscopy and potentiodynamic polarization techniques were chosen. The coatings showed the best corrosion resistance at voltages low enough so that the intensive sparking was absent, which resulted in the formation of thin films. The impedance data were fitted to the equivalent electrical circuits with two time constants, namely R(Q[R(QR] and R(Q[R(Q[RW

Diamond-like carbon films deposited on three-dimensional shape substrate model by liquid electrochemical technique

International Nuclear Information System (INIS)

He, Y.Y.; Zhang, G.F.; Zhao, Y.; Liu, D.D.; Cong, Y.; Buck, V.

2015-01-01

Diamond-like carbon (DLC) films were deposited on three-dimensional (3D) shape substrate model by electrolysis of 2-propanol solution at low temperature (60 °C). This 3D shape model was composed of a horizontally aligned stainless steel wafer and vertically aligned stainless steel rods. Morphology and microstructure of the films were analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM) and Raman spectroscopy, respectively. The results suggested there were only differences in film uniformity and thickness for two kinds of samples. The hydrogenated amorphous carbon films deposited on horizontally aligned substrate were smooth and homogeneous. And the film thickness of DLC films gained on the vertical substrates decreased along vertical direction. It is believed that bubble formation could enhance nucleation on the wetted capillary area. This experiment shows that deposition of DLC films by liquid phase deposition on 3D shape conductive substrates is possible. - Highlights: • DLC film is expected to be deposited on complex surface/shape substrate. • DLC film is deposited on 3D shape substrate by liquid electrochemical method. • Horizontal substrate is covered by smooth and homogeneous DLC films. • Film thickness decreases along vertical direction due to boiling effect

Diamond-like carbon films deposited on three-dimensional shape substrate model by liquid electrochemical technique

Energy Technology Data Exchange (ETDEWEB)

He, Y.Y. [Institute of Nano-photonics, School of Physics and Materials Engineering, Dalian Nationalities University, 116600 Dalian (China); Zhang, G.F. [School of Materials Science and Engineering, Dalian University of Technology, 116024, Dalian China (China); Zhao, Y.; Liu, D.D. [Institute of Nano-photonics, School of Physics and Materials Engineering, Dalian Nationalities University, 116600 Dalian (China); Cong, Y., E-mail: congyan@ciomp.ac.cn [Institute of Nano-photonics, School of Physics and Materials Engineering, Dalian Nationalities University, 116600 Dalian (China); Buck, V. [Thin Film Technology Group, Faculty of Physics, University Duisburg-Essen and CeNIDE, 47057 Duisburg (Germany)

2015-09-01

Diamond-like carbon (DLC) films were deposited on three-dimensional (3D) shape substrate model by electrolysis of 2-propanol solution at low temperature (60 °C). This 3D shape model was composed of a horizontally aligned stainless steel wafer and vertically aligned stainless steel rods. Morphology and microstructure of the films were analyzed by scanning electron microscopy (SEM), atomic force microscopy (AFM) and Raman spectroscopy, respectively. The results suggested there were only differences in film uniformity and thickness for two kinds of samples. The hydrogenated amorphous carbon films deposited on horizontally aligned substrate were smooth and homogeneous. And the film thickness of DLC films gained on the vertical substrates decreased along vertical direction. It is believed that bubble formation could enhance nucleation on the wetted capillary area. This experiment shows that deposition of DLC films by liquid phase deposition on 3D shape conductive substrates is possible. - Highlights: • DLC film is expected to be deposited on complex surface/shape substrate. • DLC film is deposited on 3D shape substrate by liquid electrochemical method. • Horizontal substrate is covered by smooth and homogeneous DLC films. • Film thickness decreases along vertical direction due to boiling effect.

Electrochemical and conversion electron Moessbauer study of corrosion induced by acid rain

International Nuclear Information System (INIS)

Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

1993-01-01

The passivation of low carbon steel was studied in aqueous solution of 0.5M Na 2 SO 4 +0.001M NaHSO 3 (pH 3.5, 6.5 and 8.5) which can be considered as a model of acid rain. The used conversion electron Moessbauer spectroscopy (CEMS) with the complementary electrochemical investigations proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements showed much weaker pitting at pH 8.5. The compositions and thicknesses of the passive films formed during the electrochemical treatments are determined from the CEM spectra. Only γ-FeOOH was found on the surface of the samples at pH 6.5 and 8.5. Nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the spectra, and also FeSO 4 .H 2 O could be detected in low concentration. (orig.)

Susceptibility of 17-4PH stainless steel to stress corrosion cracking in aqueous environments by electrochemical techniques

International Nuclear Information System (INIS)

Diaz S, A.C.

1997-01-01

The susceptibility of a 17-4PH type steel to Stress Corrosion Cracking (SCC) in low pressure steam turbine environments was assessed using slow strain rate test at 90 Centigrade and at 1.35x10 -6 seg -1 . Environments tested included different concentrated solutions of NaCl, NaOH and Na 2 SO 4 . It was concluded that this steel is susceptible to SCC in 20 % NaCl and pH=3 and in 20 % NaCl pH=neutral but under cathodic polarisation. The electrochemical potential noise of the specimen was monitored during the test. The naturally fluctuations in potential were arise due to spontaneous brake protective film and were characteristics of the kind of corrosion like pit or stress corrosion cracking. After that using Fast Fourier Transformer (FFT) the noise data set were analyzed to obtain power spectral density plots which showed differences between general corrosion and localized corrosion. Polarization curves were carry out at two different rates and them showed the general behavior of the systems. (Author)

In-Situ Electrochemical Corrosion Behavior of Nickel-Base 718 Alloy Under Various CO2 Partial Pressures at 150 and 205 °C in NaCl Solution

Science.gov (United States)

Zhang, Yubi; Zhao, Yongtao; Tang, An; Yang, Wenjie; Li, Enzuo

2018-03-01

The electrochemical corrosion behavior of nickel-base alloy 718 was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization techniques at various partial pressures of CO2 (P_{{{CO}2 }} s) in a 25 wt% NaCl solution at 150 and 205 °C. The passive films composed of FeCO3 exhibit good corrosion resistance with a feature of Warburg impedance, Tafel plots show a complete passivation and the anodic reactions was dominated by a diffusion process at low P_{{{CO}2 }} s (1.8-9.8 MPa) at 150 °C. While numerous dented corrosion areas appeared on the sample surface for the P_{{{CO}2 }} of 11.6 MPa at 205 °C, the Tafel plot with three anodic peaks and the Nyquist diagram with an atrophied impedance arc were present. This dented corrosion attribute to the synergistic effects of stress, temperature, P_{{{CO}2 }} and Cl-, the temperature and stress could play crucial roles on the corrosion of the alloy 718.

Novel electrochemical approach to study corrosion mechanism of Al-Au wire-bond pad interconnections

DEFF Research Database (Denmark)

Elisseeva, O. V.; Bruhn, A.; Cerezo, J.

2013-01-01

A gold-aluminium material combination is typically employed as an interconnection for microelectronic devices. One of the reliability risks of such devices is that of corrosion of aluminium bond pads resulting from the galvanic coupling between an aluminium bond pad and a gold wire. The research...... presented in this manuscript focuses on studying bond pad corrosion by selecting an appropriate model system and a dedicated set of electrochemical and analytical experimental tools. Taking into account the complex three-dimensional structure and the small dimensions of Au-Al interconnections (around 50......-100 μm), a dedicated and novel experimental approach was developed. Au-Al covered silicon chips were developed under clean room conditions. Three-dimensional electrodes were mimicked as flat, two-dimensional bond pad model systems, allowing the use of microelectrochemical local probe techniques. Thin...

Fabrication and characterization of DLC coated microdimples on hip prosthesis heads.

Science.gov (United States)

Choudhury, Dipankar; Ay Ching, Hee; Mamat, Azuddin Bin; Cizek, Jan; Abu Osman, Noor Azuan; Vrbka, Martin; Hartl, Martin; Krupka, Ivan

2015-07-01

Diamond like carbon (DLC) is applied as a thin film onto substrates to obtain desired surface properties such as increased hardness and corrosion resistance, and decreased friction and wear rate. Microdimple is an advanced surface modification technique enhancing the tribological performance. In this study, DLC coated microdimples were fabricated on hip prosthesis heads and their mechanical, material and surface properties were characterized. An Electro discharge machining (EDM) oriented microdrilling was utilized to fabricate a defined microdimple array (diameter of 300 µm, depth of 70 µm, and pitch of 900 µm) on stainless steel (SS) hip prosthesis heads. The dimpled surfaces were then coated by hydrogenated amorphous carbon (a-C:H) and tetrahedral amorphous carbon (Ta-C) layers by using a magnetron sputtering technology. A preliminary tribology test was conducted on these fabricated surfaces against a ceramic ball in simulated hip joint conditions. It was found that the fabricated dimples were perpendicular to the spherical surfaces and no cutting-tools wear debris was detected inside the individual dimples. The a-C:H and Ta-C coatings increased the hardness at both the dimple edges and the nondimpled region. The tribology test showed a significant reduction in friction coefficient for coated surfaces regardless of microdimple arrays: the lowest friction coefficient was found for the a-C:H samples (µ = 0.084), followed by Ta-C (µ = 0.119), as compared to the SS surface (µ = 0.248). © 2014 Wiley Periodicals, Inc.

Corrosion technology. V. 1

International Nuclear Information System (INIS)

Khan, I.H.

1989-01-01

This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

Study by acoustic emission and electrochemical methods of the corrosion and the protection of the copper-zinc alloy (60/40) in neutral and alkaline media

International Nuclear Information System (INIS)

Assouli, B.

2002-12-01

The aim of this work is to study and characterize, by electrochemical methods and acoustic emission, the corrosion and the protection of the copper-zinc alloy (60/40) having a metallographic structure αβ'. The electrochemical measurements, in neutral, chlorinated or alkaline medium have allowed, to study the corrosion resistance of the copper-zinc and to show that the corrosion of this alloy, in the used media, is determined by a diffusional mechanism. The observations to the optical and scanning electron microscopes and the EDX analyzes have confirmed that this corrosion phenomenon is mainly due to the selective dissolution of the β' phase. The acoustic emission has shown, during this corrosion, the presence of two emissive sources whose initiation has been attributed to the relaxation of the micro- and macro- residual stresses of the α phase. These stresses have been characterized by X-ray diffraction and the salvoes emitted during the relaxation of these stresses have been discriminated by the characteristic frequencies and by the barycenter of their spectral density. The protection of this alloy has been carried out by the 2-mercapto-benzimidazole (MBI). This last compound has been tested both as inhibitor added directly in the corrosive medium and/or as polymer film previously deposited by an electrochemical way (p-MBI). The MBI is very efficient for an inhibition in a chlorinated alkaline medium. It is an interphase inhibitor. The p-MBI is efficient too in a neutral chlorinated medium and is moreover non pollutant for the environment. (O.M.)

DLC nano-dot surfaces for tribological applications in MEMS devices

Energy Technology Data Exchange (ETDEWEB)

Singh, R. Arvind; Na, Kyounghwan [Nano-Bio Research Center, Korea Institute of Science and Technology, 39-1, Hawolgok-dong, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Yi, Jin Woo; Lee, Kwang-Ryeol [Computational Science Center, Korea Institute of Science and Technology, 39-1, Hawolgok-dong, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Yoon, Eui-Sung, E-mail: esyoon@kist.re.kr [Nano-Bio Research Center, Korea Institute of Science and Technology, 39-1, Hawolgok-dong, Seongbuk-gu, Seoul 136-791 (Korea, Republic of)

2011-02-01

With the invention of miniaturized devices like micro-electro-mechanical systems (MEMS), tribological studies at micro/nano-scale have gained importance. These studies are directed towards understanding the interactions between surfaces at micro/nano-scales, under relative motion. In MEMS devices, the critical forces, namely adhesion and friction restrict the smooth operation of the elements that are in relative motion. These miniaturized devices are traditionally made from silicon (Si), whose tribological properties are not good. In this paper, we present a short investigation of nano- and micro-tribological properties of diamond-like carbon (DLC) nano-dot surfaces. The investigation was undertaken to evaluate the potential of these surfaces for their possible application to the miniaturized devices. The tribological evaluation of the DLC nano-dot surfaces was done in comparison with bare Si (1 0 0) surfaces and DLC coated silicon surfaces. A commercial atomic force microscope (AFM) was used to measure adhesion and friction properties of the test materials at the nano-scale, whereas a custom-built micro-tribotester was used to measure their micro-friction property. Results showed that the DLC nano-dot surfaces exhibited superior tribological properties with the lowest values of adhesion force, and friction force both at the nano- and micro-scales, when compared to the bare Si (1 0 0) surfaces and DLC coated silicon surfaces. In addition, the DLC nano-dot surfaces showed no observable wear at the micro-scale, unlike the other two test materials. The superior tribological performance of the DLC nano-dot surfaces is attributed to their hydrophobic nature and the reduced area of contact projected by them.

DLC nano-dot surfaces for tribological applications in MEMS devices

International Nuclear Information System (INIS)

Singh, R. Arvind; Na, Kyounghwan; Yi, Jin Woo; Lee, Kwang-Ryeol; Yoon, Eui-Sung

2011-01-01

With the invention of miniaturized devices like micro-electro-mechanical systems (MEMS), tribological studies at micro/nano-scale have gained importance. These studies are directed towards understanding the interactions between surfaces at micro/nano-scales, under relative motion. In MEMS devices, the critical forces, namely adhesion and friction restrict the smooth operation of the elements that are in relative motion. These miniaturized devices are traditionally made from silicon (Si), whose tribological properties are not good. In this paper, we present a short investigation of nano- and micro-tribological properties of diamond-like carbon (DLC) nano-dot surfaces. The investigation was undertaken to evaluate the potential of these surfaces for their possible application to the miniaturized devices. The tribological evaluation of the DLC nano-dot surfaces was done in comparison with bare Si (1 0 0) surfaces and DLC coated silicon surfaces. A commercial atomic force microscope (AFM) was used to measure adhesion and friction properties of the test materials at the nano-scale, whereas a custom-built micro-tribotester was used to measure their micro-friction property. Results showed that the DLC nano-dot surfaces exhibited superior tribological properties with the lowest values of adhesion force, and friction force both at the nano- and micro-scales, when compared to the bare Si (1 0 0) surfaces and DLC coated silicon surfaces. In addition, the DLC nano-dot surfaces showed no observable wear at the micro-scale, unlike the other two test materials. The superior tribological performance of the DLC nano-dot surfaces is attributed to their hydrophobic nature and the reduced area of contact projected by them.

Microbially influenced corrosion of stainless steel by marine bacterium Vibrio natriegens: (I) Corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Cheng Sha; Tian Jintao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Lei Yanhua; Chang Xueting; Liu Tao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng, E-mail: yys2006@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China)

2009-04-30

The microbially influenced corrosion of stainless steel (SS) by marine bacterium Vibrio natriegens (V. natriegens) was investigated using surface analysis (atomic force microscopy (AFM), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDXA)) and electrochemical techniques (the open circuit potential, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization curves ). AFM images corroborated the results from the EIS models which show biofilm attachment and subsequent detachment over time. The SEM images revealed the occurrence of micro-pitting corrosion underneath the biofilms on the metal surface after the biofilm removal. The presence of carbon, oxygen, phosphor and sulfur obtained from EDXA proved the formation of biofilm. The electrochemical results showed that the corrosion of SS was accelerated in the presence of V. natriegens based on the decrease in the resistance of the charge transfer resistance (R{sub ct}) obtained from EIS and the increase in corrosion current densities obtained from potentiodynamic polarization curves.

DLC as a Marketing Tool in the Video Game Industry

OpenAIRE

Brádlerová, Andrea

2017-01-01

This thesis deals with the phenomenon of DLC in the context of marketing communication. DLC or downloadable content expanding the basic game, is a relatively new concept in the video game industry and its role is increasingly important in marketing communication in video games. The main focus of this thesis is to map DLC and analyze its importance in marketing communication and public relations of video game titles of various genres. Theoretical part of the thesis is focused on explaining the...

Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

Science.gov (United States)

Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

2015-09-01

The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

Effects of laser shock processing on electrochemical corrosion resistance of ANSI 304 stainless steel weldments after cavitation erosion

International Nuclear Information System (INIS)

Zhang, L.; Zhang, Y.K.; Lu, J.Z.; Dai, F.Z.; Feng, A.X.; Luo, K.Y.; Zhong, J.S.; Wang, Q.W.; Luo, M.; Qi, H.

2013-01-01

Highlights: ► Weldments were done with laser shock processing impacts after cavitation erosion. ► Laser shock processing enhanced the erosion and corrosion resistance of weldments. ► Tensile residual stress and surface roughness decreased by laser shock processing. ► Microstructure was observed to explain the improvement by laser shock processing. ► Obvious passivation areas occurred with laser shock processing impacts. - Abstract: Effects of laser shock processing (LSP) on electrochemical corrosion resistance of weldments after cavitation erosion were investigated by X-ray diffraction (XRD) technology, scanning electron microscope (SEM), roughness tester and optical microscope (OM). Some main factors to influence erosion and corrosion of weldments, residual stresses, surface roughness, grain refinements and slip, were discussed in detail. Results show that LSP impacts can induce compressive residual stresses, decrease surface roughness, refine grains and generate the slip. Thus, the erosion and corrosion resistance with LSP impacts is improved.

The MTT assays of bovine retinal pericytes and human microvascular endothelial cells on DLC and Si-DLC-coated TCPS.

Science.gov (United States)

Okpalugo, T I T; McKenna, E; Magee, A C; McLaughlin, J; Brown, N M D

2004-11-01

MTT (Tetrazolium)-assay suggests that diamond-like carbon (DLC) and silicon-doped DLC (Si-DLC) films obtained under appropriate deposition parameters are not toxic to bovine retinal pericytes, and human microvascular endothelial cells (HMEC). The observed frequency distributions of the optical density (OD) values indicative of cell viability are near Gaussian-normal distribution. One-way ANOVA indicates that at 0.05 levels the population means are not significantly different for the coated and control samples. The observed OD values depend on the cell line (cell growth/metabolic rate), possibly cell cycle stage, the deposition parameters-bias voltage, ion energy, pressure, argon precleaning, and the dopant. For colored thin films like DLC with room temperature photoconductivity and photoelectric effects, it is important to account for the OD contribution from the coating itself. MTT assay, not surprisingly, seems not to be highly sensitive to interfacial cellular interaction resulting from the change in the film's nanostructure, because the tetrazolium metabolism is mainly intracellular and not interfacial. The thin films were synthesized by 13.56 MHz RF-PECVD using argon and acetylene as source gases, with tetramethylsilane (TMS) vapor introduced for silicon doping. This study could be relevant to biomedical application of the films in the eye, peri-vascular, vascular compartments, and for cell-tissue engineering. (c) 2004 Wiley Periodicals, Inc.

Long-term stable surface modification of DLC coatings

Directory of Open Access Journals (Sweden)

Gotzmann Gaby

2017-09-01

Full Text Available The use of coatings based on diamond like carbon (DLC for medical applications was established during the last years. Main advantages of these coatings are its high hardness, good wear and friction behavior and its biocompatibility. Using low-energy electron-beam treatment, we addressed the surface modification of DLC coatings. The aim was to generate new biofunctional surface characteristics that are long-term stable.

Development and synthesis nanocompositions DLC coatings with orientation effect

International Nuclear Information System (INIS)

Levchenko, V.A.; Novoselova, N.V.; Matveenko, V.N.

2008-01-01

On the basis of volume modelling and a detailed experimental research of physical and chemical properties nanocompositions DLC with one-dimensional highly orientationally the carbon structure on interphase border of section with lubricant as models tribological knot, proves typical models of synthesis new nanocompositions the DLC possessing high tribological properties (by high wear resistance, low of a friction, etc.). The influence mechanism orientation properties of a surface of the synthesized coatings on molecular in a boundary lubricant layer is investigated. On basis tribological experimental batch tests nanocompositions the carbon coatings possessing orientation effect, the synthesis mechanism highly orientationally DLC coatings with optimum tribological properties is developed.

The use of an electro-chemical process for corrosion testing of different quality materials no. 1.4306 in nitric acid

International Nuclear Information System (INIS)

Simon, R.; Schneider, M.; Leistikow, S.

1987-01-01

A typical appearance of corrosion in austenitic steels, which are used in reprocessing plants as container and construction materials, is intercrystalline corrosion at high anodic potentials, grain decomposition and the attack on widened grain boundaries stimulated by corrosion products. For safety reasons, the materials used in the nitric acid Purex process area are subjected to extensive corrosion tests. A particularly suitable process for testing materials for chemically and thermally highly stressed parts of the plant is the standard HUEY test standardised on by ASTM and Euronorm, which, however, is time, cost and labour intensive. The test routine introduced here, anodic polarisation at +1250 mV (nhe) makes it possible to give comparative information on the liability to intercrystalline corrosion of Austenitic steels of similar composition after a much shorter time. The principle consists of an electrochemical simulation of the actual potential causing intercrystalline corrosion of the group of materials. While the results are comparable with those of the HUEY test, the necessary test time is shortened from 5x48 hours to 1 hour. The evaluation of the surface and structure attack, which has occurred is done by observation of the measured electrical, metallographic and gravimetric data. The test routine described here offers an alternative (at least for the purpose of pre-selection) with a value equivalent to a standard HUEY test, but with greatly reduced amounts of time and work. However, it requires electro-chemical pre-examination of the groups of materials of interest in nitric acid to determine the critical anodic potentials, due to the constant effects of which it is possible to shorten the test period. (orig./RB) [de

A study of electrochemically-induced corrosion of low carbon steel in a medium modelling acid rain

International Nuclear Information System (INIS)

Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

1994-01-01

Complementary electrochemical, spectrophotometric and electron microsopic investigations were made in addition to the conversion electron Moessbauer spectroscopic (CEMS) measurements to learn more about the mechanism of corrosion of low carbon steel samples in aqueous sulfate and sulfite containing sulfate solutions (pH 3.5, 6.5 and 8.5). Passivation of iron in pure sulfate solution was studied in detail in earlier papers. In the present work, we used a solution containing both sulfate and sulfite anions to obtain more information about the effect of acid rain on low carbon steel samples. The compositions and thicknesses of the passive films formed due to the electrochemical treatments were determined from the CEM spectra. γ-FeOOH was found in each case on the surface of the samples; nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the CEM spectra, and also FeSO 4 . H 2 O was detected in low concentration after the shortest polarization time (90 min). The results of the applied methods proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements referred to suppressed pitting at pH 8.5. (orig.)

Electrochemical Corrosion and In Vitro Bioactivity of Nano-Grained Biomedical Ti-20Nb-13Zr Alloy in a Simulated Body Fluid

Directory of Open Access Journals (Sweden)

Mohamed A. Hussein

2017-12-01

Full Text Available The bioactivity and the corrosion protection for a novel nano-grained Ti-20Nb-13Zr at % alloy were examined in a simulated body fluid (SBF. The effect of the SPS’s temperature on the corrosion performance was investigated. The phases and microstructural details of the developed alloy were analyzed by XRD (X-ray Diffraction, SEM (Scanning Electron Microscopy, and TEM (Transmission Electron Microscope. The electrochemical study was investigated using linear potentiodynamic polarization and electrochemical impedance spectroscopy in a SBF, and the bioactivity was examined by immersing the developed alloy in a SBF for 3, 7, and 14 days. The morphology of the depositions after immersion was examined using SEM. Alloy surface analysis after immersion in the SBF was characterized by XPS (X-ray Photoelectron Spectroscopy. The results of the bioactivity test in SBF revealed the growth of a hydroxyapatite layer on the surface of the alloy. The analysis of XPS showed the formation of protective oxides of TiO2, Ti2O3, ZrO2, Nb2O5, and a Ca3(PO42 compound (precursor of hydroxyapatite deposited on the alloy surface, indicating that the presented alloy can stimulate bone formation. The corrosion resistance increased by increasing the sintering temperature and the highest corrosion resistance was obtained at 1200 °C. The improved corrosion protection was found to be related to the alloy densification. The bioactivity and the corrosion resistance of the developed nanostructured alloy in a SBF renders the nanostructured Ti-20Nb-13Zr alloy a promising candidate as an implant material.

Comparison of susceptibility to pitting corrosion of AA2024-T4, AA7075-T651 and AA7475-T761 aluminium alloys in neutral chloride solutions using electrochemical noise analysis

International Nuclear Information System (INIS)

Na, Kyung-Hwan; Pyun, Su-Il

2008-01-01

The susceptibility to pitting corrosion of AA2024-T4, AA7075-T651 and AA7475-T761 aluminium alloys was investigated in aqueous neutral chloride solution for the purpose of comparison using electrochemical noise measurement. The experimentally measured electrochemical noises were analysed based upon the combined stochastic theory and shot-noise theory using the Weibull distribution function. From the occurrence of two linear regions on one Weibull probability plot, it was suggested that there existed two stochastic processes of uniform corrosion and pitting corrosion; pitting corrosion was distinguished from uniform corrosion in terms of the frequency of events in the stochastic analysis. Accordingly, the present analysis method allowed us to investigate pitting corrosion independently. The susceptibility to pitting corrosion was appropriately evaluated by determining pit embryo formation rate in the stochastic analysis. The susceptibility was decreased in the following order: AA2024-T4 (the naturally aged condition), AA7475-T761 (the overaged condition) and AA7075-T651 (the near-peak-aged condition)

Raman Spectroscopy of DLC/a-Si Bilayer Film Prepared by Pulsed Filtered Cathodic Arc

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C. Srisang

2012-01-01

Full Text Available DLC/a-Si bilayer film was deposited on germanium substrate. The a-Si layer, a seed layer, was firstly deposited on the substrate using DC magnetron sputtering and DLC layer was then deposited on the a-Si layer using pulsed filtered cathodic arc method. The bilayer films were deposited with different DLC/a-Si thickness ratios, including 2/2, 2/6, 4/4, 6/2, and 9/6. The effect of DLC/a-Si thickness ratios on the sp3 content of DLC was analyzed by Raman spectroscopy. The results show that a-Si layer has no effect on the structure of DLC film. Furthermore, the upper shift in G wavenumber and the decrease in ID/IG inform that sp3 content of the film is directly proportional to DLC thickness. The plot modified from the three-stage model informed that the structural characteristics of DLC/a-Si bilayer films are located close to the tetrahedral amorphous carbon. This information may be important for analyzing and developing bilayer protective films for future hard disk drive.

Depth profiling of fluorine-doped diamond-like carbon (F-DLC) film: Localized fluorine in the top-most thin layer can enhance the non-thrombogenic properties of F-DLC

Energy Technology Data Exchange (ETDEWEB)

Hasebe, Terumitsu [Center for Science of Environment, Resources and Energy, Keio University Faculty of Science and Technology, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522 (Japan); Department of Radiology, Tachikawa Hospital, 4-2-22, Nishiki-cho, Tachikawa, Tokyo 190-8531 (Japan)], E-mail: teru_hasebe@hotmail.com; Nagashima, So [Center for Science of Environment, Resources and Energy, Keio University Faculty of Science and Technology, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522 (Japan); Kamijo, Aki [Department of Transfusion Medicine, the University of Tokyo Hospital, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8655 (Japan); Yoshimura, Taichi; Ishimaru, Tetsuya; Yoshimoto, Yukihiro; Yohena, Satoshi; Kodama, Hideyuki; Hotta, Atsushi [Center for Science of Environment, Resources and Energy, Keio University Faculty of Science and Technology, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522 (Japan); Takahashi, Koki [Department of Transfusion Medicine, the University of Tokyo Hospital, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8655 (Japan); Suzuki, Tetsuya [Center for Science of Environment, Resources and Energy, Keio University Faculty of Science and Technology, 3-14-1 Hiyoshi, Kohoku-ku, Yokohama, Kanagawa 223-8522 (Japan)

2007-12-03

Fluorine-doped diamond-like carbon (F-DLC) has recently drawn a great deal of attention as a more non-thrombogenic coating than conventional DLC for blood-contacting medical devices. We conducted quantitative depth profiling of F-DLC film by X-ray photoelectron spectroscopy (XPS) in order to elucidate the effects of fluorine and fluorine distribution in F-DLC film in connection with the prevention of surface blood adhesion. F-DLC films were prepared on silicon substrates using the radio frequency plasma enhanced chemical vapor deposition method, and the thickness of films was {approx} 50 nm. 50-nm-thick F-DLC film samples were etched at 10-nm thickness intervals using argon plasma, and each surface was examined by XPS. Thereafter, each etched film layer was incubated with platelet-rich plasma isolated from human whole blood, and the platelet-covered area per unit area was evaluated for each surface. XPS spectra showed the localization of doped fluorine in the top-most thin layer of the film. Platelet-covered areas represented progressively larger portions of the surfaces of deeper etched layers, corresponding to the decreasing fluorine content in such sample surfaces. These results indicate that the localized fluorine in the top-most thin layer is one of the key factors in the promotion of the non-thrombogenicity of F-DLC film.

Contribution to the electrochemical study of corrosion in low-conductivity environments. Application to the study of the behaviour of austenitic stainless steels in concentrated solutions of acetic acid

International Nuclear Information System (INIS)

Chechirlian, Serge

1989-01-01

As the use of conventional electrochemical methods to study metal and alloy corrosion in concentrated solutions of acetic acid is challenged by difficulties due the low conductivity of these environments, the first part of this research thesis proposes a critical, theoretical and experimental study of these difficulties. It notably evokes the use of electrochemical impedance techniques, the different compensation devices and means of correction of the ohmic voltage drop, and artefacts used during high frequency impedance measurements in lesser conductive solutions. The second part addresses the characterization of the corrosion behaviour of austenitic stainless steels in a concentrated acetic acid at 25 and 95 degrees C. Electrochemical techniques are coupled with analytical methods (solution analysis, sample surface analysis after corrosion tests). The roles of molybdenum as alloying element, of dissolved oxygen, of impurities (sulfites) or of formic acid additions are studied and discussed [fr

Evaluation of Electrochemical Treatment of Chloride Contaminated Mortar Containing GGBS

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Ki Hong Lee

2017-01-01

Full Text Available The present study concerns the influence of cementitious binder on electrochemical treatment of steel embedded in salt contaminated mortar. As binder, ordinary Portland cement (OPC and ground granulated blast furnace slag (GGBS were used and the current density of 250–750 mA/m2 was applied for 4 weeks to complete electrochemical chloride extraction. To evaluate the effect of electrochemical treatment the chloride profile and corrosion behaviour covering chloride concentration, galvanic current density, linear polarization resistance, open circuit potential, and mass loss were measured. An increase in the applied direct current density resulted in a decrease in the chloride concentration at the vicinity of steel, accompanying the mitigated corrosion damage. The performance of electrochemical treatment was more remarkable in mortar containing GGBS presumably due to binding mechanism. However, corrosion damage was more detrimental in GGBS rather than OPC at a given potential, while GGBS had superior corrosion resistance to a corrosive environment and treatment conditions. Therefore, the electrochemical treatment should be conducted prudently to evaluate the corrosion state of embedded steel depending on binder type.

Tribological Behaviour of Ti:Ta-DLC Films Under Different Tribo-Test Conditions

Science.gov (United States)

Efeoglu, İhsan; Keleş, Ayşenur; Totik, Yaşar; Çiçek, Hikmet; Emine Süküroglu, Ebru

2018-01-01

Diamond-like carbon (DLC) films are suitable applicants for cutting tools due to their high hardness, low friction coefficient and wear rate. Doping metals in DLC films have been improved its tribological properties. In this study, titanium and tantalum doped hydrogenated DLC films were deposited by closed-field unbalanced magnetron sputtering system onto M2 high speed steels in Ar/N2/C2H2 atmosphere. The friction and wear properties of Ti:Ta-DLC film were investigated under different tribo-test conditions including in atmospheric pressure, distilled water, commercial oil and Ar atmosphere. The coated specimens were characterized by SEM and X-ray diffraction techniques. The bonding state of C-C (sp3) and C=C (sp2) were obtained with XPS. The tribological properties of Ti:Ta-DLC were investigated with pin-on-disc wear test. Hardness measurements performed by micro-indentation. Our results suggest that Ti:Ta-doped DLC film shows very dense columnar microstructure, high hardness (38.2 GPa) with low CoF (µ≈0.02) and high wear resistance (0.5E-6 mm3/Nm).

Corrosion fatigue of steels

International Nuclear Information System (INIS)

Spaehn, H.; Wagner, G.H.

1976-01-01

Corrosion fatigue phenomena can be classified into two main groups according to the electrochemical state of the metal surface in the presence of electrolytes: the active and the passive state with an important sub-group of corrosion fatigue in the unstable passive state. The allowable stress for structures exposed to the conjoint action of corrosion and fatigue is influenced by many factors: kind of media, number of cycles, frequency, mean stress, size, notches, loading mode, alloy composition and mechanical strength. A critical literature review shows contradictory results if a classification by the electrochemical surface state is not applied. Case histories and counter measures illustrate the practical importance of corrosion fatigue in many branches of industry as well as the urgent need for a better knowledge about the mutual influence of the phenomena to get rules by which the engineer can appraise the risk of corrosion fatigue. (orig.) [de

Influence of environmental parameters on the frictional behavior of DLC coatings

Energy Technology Data Exchange (ETDEWEB)

Liu, Y. [Louisiana State Univ., Baton Rouge, LA (United States). Mechanical Engineering Dept.; Erdemir, A.; Meletis, E.I. [Argonne National Lab., IL (United States). Energy Technology Div.

1997-05-01

In a previous studies it was shown that diamond like carbon (DLC) films possess low friction coefficient (f) and excellent wear resistance. The reduction in f was found to be consistent with a ``wear induced graphitization`` mechanism of the DLC structure. A recent study showed that operational parameters (sliding velocity and loading level) influence the tribological behavior of DLC film through control of the kinetics of the graphitization process. The objective of the present study was to investigate the influence of environmental parameters (humidity and temperature) on the tribological behavior of DLC film and provide further support to the wear induced graphitization mechanism. Ion beam deposition was utilized to deposit DLC on a SiC substrate. Pin-on-disc experiments were conducted by varying humidity (0%, 40% and 100%) and temperature ({minus}10 C and 25 C). As-deposited DLC and wear debris was characterized by transmission electron microscopy. It was found that lower humidity increases the graphitization rate more than likely due to the reduction in the effect by the water molecules. A decreased graphitization rate was observed at lower temperature and higher humidity and can be attributed to suppression of temperature rise at hot spots. The present findings are consistent with and further verify the wear induced graphitization mechanism.

Electrochemical study of bio-corrosion mechanisms at the carbon steel interface in presence of iron-reducing and hydrogenotrophic bacteria in the nuclear waste disposal context

International Nuclear Information System (INIS)

Leite-de-Souza-Moreira, Rebeca

2013-01-01

The safety of deep geological repository for nuclear waste is a very important and topical matter especially for the nuclear industry. Such as nuclear fuel the high level waste have to be stored for time frames of millions of years in metallic containers. Typically these containers should be placed in deep geological clay formations 500 metres underground. Corrosion processes, will take place after the re-saturation of the geological medium and under the prevalent anoxic conditions may lead to the generation of hydrogen. This gas accumulates in clay environment through the years and eventually becomes hazardous for steel containers. In the particular environment of geological repositories does not provide much biodegradable substances. This is the reason that hydrogen represents a new suitable energy source for hydrogenotrophic bacteria. Thereby formed bacterial bio-films on the containers may contribute to a process of fast decay of the steel, the so called bio-corrosion. The aim of this study is to characterize the electrochemical interfaces in order to obtain the mechanisms of bio-corrosion of carbon steels in presence of iron reducing and hydrogenotrophic bacterium Shewanella oneideinsis. The products of corrosion processes, namely hydrogen and iron (III) oxides are used as electron donor and acceptor, respectively. The amount of hydrogen consumed by Shewanella could be estimated with 10"-"4 mol s"-"1 using Scanning Electrochemical Microscopy (SECM) techniques. The influence of the local hydrogen generation was evaluated via chrono-amperometry. When hydrogen was locally generated above a carbon steel substrate an accelerated corrosion process can be observed. Eventually, using Local Electrochemical Impedance Spectroscopy (LEIS) techniques, the mechanism of the generalised corrosion process was demonstrated. (author)

Mechano-electrochemical study of stress corrosion crack tip area: Case of Zircaloy-4 in halide solution

International Nuclear Information System (INIS)

Durif, E.

2012-01-01

Stress corrosion cracking (SCC) is a damage phenomenon which results from the synergy between corrosion process (dissolution, adsorption) and mechanical fracture (crack propagation). Although this phenomenon is well known, its modelling is still a challenging issue, especially concerning mechano-electrochemical coupling mechanisms at crack tip, because it depends on model system (metal/aggressive media) and large number of mechanical and electrochemical factors. In this thesis, mutual interactions between dissolution and the stress state around the crack tip (stress intensity factor) are studied in the case of Zircaloy-4 in aqueous halide solution. Samples are first pre-cracked in air by using fatigue load-shedding procedure to control the stress intensity factor. Then, pre-oxidation is used to produce a thin protective passive layer on their surface. The electro-chemical reactions are thus concentrated at the crack tip which also induces a concentration of the mechanical effect. During the test, digital images of the sample surface are acquired. Digital Image Correlation is performed a posteriori in order to obtain the evolution of the crack length and the stress intensity factors. Further, a specific procedure is developed in order to perform the DIC analysis while the test is running. This allows to control the load so that a given value of the stress intensity factor is prescribed. With this innovative experimental technique, we perform experimental tests that allow to discriminate the effects between different stress corrosion cracking mechanisms. It is suggested that once a critical anodic polarization is exceeded, the crack growth rate depends on the stress intensity factor but also on its time derivative. Indeed, a threshold effect is obtained on the stress intensity factor, meaning that plasticity must increase for the dissolution reaction to occur, but also on its rate meaning that time for plasticity to produce new dislocations must not exceed the

Surface analysis of DLC coating on cam-tappet system

OpenAIRE

FOUVRY, Siegfried; PAGNOUX, Geoffrey; PEIGNEY, Michael; DELATTRE, Benoit; MERMAT-ROLLET, Guillaume

2013-01-01

Tribomechanical properties of diamond-like carbon (DLC) coatings make them particularly interesting for numerous applications, like automotive ones. But although DLC coatings show a generally high wear resistance, they sometimes can exhibit severe multiple wear. In this study, a surface analysis of worn coated tappets is performed, leading to a complete coupled wear scenario.

Corrosion resistance test based on electrochemical noise-limiting the number of long-lasting and costly climate chamber tests

Energy Technology Data Exchange (ETDEWEB)

Van Aken, B.B.; Veldman, D.; Gouwen, R.J.; Bende, E.E.; Eerenstein, W.

2013-10-15

Damp-heat testing of PV modules is a time-consuming process, taking months. The electrochemical noise (EcN) set-up is a fast, direct corrosion measurement of solar cells, whereby results can be obtained within one hour. EcN measurements are presented for several solar cell concepts and different environments. It correlates with damp-heat degradation involving corrosion, which is rather common in EVA-encapsulated crystalline Si modules. Furthermore, the EcN test can be done as an evaluation tool when probing alternative brands, formulations or processing for metallisation pastes and as a screening test for new batches of metallisation paste.

The Corrosion Protection of Magnesium Alloy AZ31B

Science.gov (United States)

Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

1997-01-01

Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

Corrosion Studies of Wrought and Cast NASA-23 Alloy

Science.gov (United States)

Danford, M. D.

1997-01-01

Corrosion studies were carried out for wrought and cast NASA-23 alloy using electrochemical methods. The scanning reference electrode technique (SRET), the polarization resistance technique (PR), and the electrochemical impedance spectroscopy (EIS) were employed. These studies corroborate the findings of stress corrosion studies performed earlier, in that the material is highly resistant to corrosion.

Influence of chloride ion concentration on the electrochemical corrosion behaviour of plasma electrolytic oxidation coated AM50 magnesium alloy

International Nuclear Information System (INIS)

Liang, J.; Srinivasan, P. Bala; Blawert, C.; Dietzel, W.

2010-01-01

The electrochemical degradation of a silicate- and a phosphate-based plasma electrolytic oxidation (PEO) coated AM50 magnesium alloy obtained using a pulsed DC power supply was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.1 M, 0.5 M and 1 M. The surface of the PEO coated specimens after 50 h of immersion/EIS testing was examined by optical microscopy and scanning electron microscopy. The results showed that the corrosion deterioration of PEO coated magnesium alloy in NaCl solutions was significantly influenced by chloride ion concentration. The silicate-based coating was found to offer a superior corrosion resistance to the magnesium substrate than the phosphate-based coatings in lower chloride ion concentration NaCl solutions (0.01 M and 0.1 M NaCl). On the other hand both these PEO coatings were found to be highly susceptible to localized damage, and could not provide an effective corrosion protection to Mg alloy substrate in solutions containing higher chloride concentrations (0.5 M and 1 M). The extent of localized damage was observed to be more with increase in chloride concentration in both the cases.

Removal of DLC film on polymeric materials by low temperature atmospheric-pressure plasma jet

Science.gov (United States)

Kobayashi, Daichi; Tanaka, Fumiyuki; Kasai, Yoshiyuki; Sahara, Junki; Asai, Tomohiko; Hiratsuka, Masanori; Takatsu, Mikio; Koguchi, Haruhisa

2017-10-01

Diamond-like carbon (DLC) thin film has various excellent functions. For example, high hardness, abrasion resistance, biocompatibility, etc. Because of these functionalities, DLC has been applied in various fields. Removal method of DLC has also been developed for purpose of microfabrication, recycling the substrate and so on. Oxygen plasma etching and shot-blast are most common method to remove DLC. However, the residual carbon, high cost, and damage onto the substrate are problems to be solved for further application. In order to solve these problems, removal method using low temperature atmospheric pressure plasma jet has been developed in this work. The removal effect of this method has been demonstrated for DLC on the SUS304 substrate. The principle of this method is considered that oxygen radical generated by plasma oxidize carbon constituting the DLC film and then the film is removed. In this study, in order to widen application range of this method and to understand the mechanism of film removal, plasma irradiation experiment has been attempted on DLC on the substrate with low heat resistance. The DLC was removed successfully without any significant thermal damage on the surface of polymeric material.

Review of Artificial Neural Networks (ANN) applied to corrosion monitoring

International Nuclear Information System (INIS)

Mabbutt, S; Picton, P; Shaw, P; Black, S

2012-01-01

The assessment of corrosion within an engineering system often forms an important aspect of condition monitoring but it is a parameter that is inherently difficult to measure and predict. The electrochemical nature of the corrosion process allows precise measurements to be made. Advances in instruments, techniques and software have resulted in devices that can gather data and perform various analysis routines that provide parameters to identify corrosion type and corrosion rate. Although corrosion rates are important they are only useful where general or uniform corrosion dominates. However, pitting, inter-granular corrosion and environmentally assisted cracking (stress corrosion) are examples of corrosion mechanisms that can be dangerous and virtually invisible to the naked eye. Electrochemical noise (EN) monitoring is a very useful technique for detecting these types of corrosion and it is the only non-invasive electrochemical corrosion monitoring technique commonly available. Modern instrumentation is extremely sensitive to changes in the system and new experimental configurations for gathering EN data have been proven. In this paper the identification of localised corrosion by different data analysis routines has been reviewed. In particular the application of Artificial Neural Network (ANN) analysis to corrosion data is of key interest. In most instances data needs to be used with conventional theory to obtain meaningful information and relies on expert interpretation. Recently work has been carried out using artificial neural networks to investigate various types of corrosion data in attempts to predict corrosion behaviour with some success. This work aims to extend this earlier work to identify reliable electrochemical indicators of localised corrosion onset and propagation stages.

Electrochemical and corrosion behavior of a 304 stainless-steel-based metal alloy wasteform in dilute aqueous environments

International Nuclear Information System (INIS)

Chen, Jian; Asmussen, R. Matthew; Zagidulin, Dmitrij; Noël, James J.; Shoesmith, David W.

2013-01-01

Highlights: ► We investigated the corrosion behavior of a metal alloy in six reference solutions. ► Majority of rhenium used as a technetium surrogate contained within a Fe 2 Mo phase. ► This prototype alloy exhibited generally passive behavior in all environments. ► Passivity breakdown events can occur and lead to localized corrosion. - Abstract: The electrochemical and corrosion behavior of a stainless-steel-based alloy made as a prototype metallic nuclear wasteform to immobilize 99 Tc, has been studied in a number of reference solutions ranging in pH from 4 to 10. The results showed the 47SS(304)-9Zr–23Mo prototype alloy contained at least five distinct phases with the majority of the Re, used as a Tc surrogate, contained within a Fe 2 Mo intermetallic phase. Polarization studies showed this alloy exhibited generally passive behavior in a range of dilute aqueous environments. Impedance measurements indicated passivity breakdown events can occur and lead to localized corrosion, especially in slightly alkaline conditions.

Corrosion and electrochemical properties of lanthanum

International Nuclear Information System (INIS)

Tomashov, N.D.; Matveeva, T.V.

The kinetics of the corrosion rate of lanthanum at 25 0 in air of different relative humidities, distilled water, sulfuric acid, hydrochloric acid, nitric acid, phosphoric acid, hydrofluoric acid, potassium hydroxide of different concentrations and at 100 0 C in distilled water and potassium hydroxide have been studied. In air at 22--100% relative humidity, the corrosion rate of lanthanum increases with time and with increasing humidity. In distilled water and in potassium hydroxide solutions, the corrosion rate of lanthanum increases with time and decreasees when the concentration of alkali exceeds 20%. With increasing concentration of the acids, the corrosion rate of lanthanum increases in hydrochloric acid and nitric acid and passes through a maximum in sulfuric acid (20%) and phosphoric acid (60%). The values of the corrosion rates of lanthanum in 40% nitric acid, 35% hydrochloric acid, 20% sulfuric acid, 60% phosphoric acid, and 40% hydrofluoric acid are 8 x 10 5 ; 4.4 x 10 4 ; 1.3 x 10 3 ; 9 g/m 2 h respectively

Characterization of coating probe with Ti-DLC for electrical scanning probe microscope

International Nuclear Information System (INIS)

Shia Xiaolei; Guo Liqiu; Bai Yang; Qiao Lijie

2011-01-01

In electrical scanning probe microscope (ESPM) applications, the wear and conductivity of the probe are undoubtedly serious concerns since they affect the integrity of the measurements. This study investigates the characterization of Ti doped diamond-like-carbon (DLC) as coating material on a silicon cantilever for ESPM. We deposited a layer of Ti-DLC thin film on the surface of Si cantilever by magnetron sputtering. The morphology and composition of the Ti-DLC films were characterized by scanning electron microscopy and Raman spectroscopy, respectively. We also compared the wear resistance, electric conductivity and scanning image quality of the Ti-DLC-coated probes with those of commercially available conductive probes. The results showed that the electric conductivity and the scanning image quality of the Ti-DLC-coated probes were the same as the commercial conductive probes, while the wear resistance and service life was significantly better.

Engineering Task Plan for Fourth Generation Hanford Corrosion Monitoring System

International Nuclear Information System (INIS)

NORMAN, E.C.

2000-01-01

This Engineering Task Plan (ETP) describes the activities associated with the installation of cabinets containing corrosion monitoring equipment on tanks 241-AN-102 and 241-AN-107. The new cabinets (one per tank) will be installed adjacent to existing corrosion probes already installed in riser WST-RISER-016 on both tanks. The corrosion monitoring equipment to be installed utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring systems are designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the systems also facilitate the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates

The Fundamentals of Corrosion of Metals and Their Application into Practice

International Nuclear Information System (INIS)

Byeon, Su Il

2006-07-01

This book introduce electrokinetic phenomenon, balanced electrochemistry of corrosion of metals about balancing of electrode reaction, equilibrium diagram of electrochemistry, conception of electrode reference electrode, and contact phenomenon, electrochemical reaction of corrosion of metals, alternating current impedance spectroscope of quasi-stationary state, electrochemistry of electric double layer, application of mechanical chemical reaction of corrosion of metals like electrochemical corrosion.

Electrochemical Study on Newly Synthesized Chlorocurcumin as an Inhibitor for Mild Steel Corrosion in Hydrochloric Acid

Directory of Open Access Journals (Sweden)

Ahmed A. Al-Amiery

2013-11-01

Full Text Available A new curcumin derivative, i.e., (1E,4Z,6E-5-chloro-1,7-bis(4-hydroxy-3-methoxyphenylhepta-1,4,6-trien-3-one (chlorocurcumin, was prepared starting with the natural compound curcumin. The newly synthesized compound was characterized by elemental analysis and spectral studies (IR, 1H-NMR and 13C-NMR. The corrosion inhibition of mild steel in 1 M HCl by chlorocurcumin has been studied using potentiodynamic polarization (PDP measurements and electrochemical impedance spectroscopy (EIS. The inhibition efficiency increases with the concentration of the inhibitor but decreases with increases in temperature. The potentiodynamic polarization reveals that chlorocurcumin is a mixed-type inhibitor. The kinetic parameters for mild steel corrosion were determined and discussed.

Electrochemical Study on Newly Synthesized Chlorocurcumin as an Inhibitor for Mild Steel Corrosion in Hydrochloric Acid

Science.gov (United States)

Al-Amiery, Ahmed A.; Kadhum, Abdul Amir H.; Mohamad, Abu Bakar; Musa, Ahmed Y.; Li, Cheong Jiun

2013-01-01

A new curcumin derivative, i.e., (1E,4Z,6E)-5-chloro-1,7-bis(4-hydroxy-3-methoxyphenyl)hepta-1,4,6-trien-3-one (chlorocurcumin), was prepared starting with the natural compound curcumin. The newly synthesized compound was characterized by elemental analysis and spectral studies (IR, 1H-NMR and 13C-NMR). The corrosion inhibition of mild steel in 1 M HCl by chlorocurcumin has been studied using potentiodynamic polarization (PDP) measurements and electrochemical impedance spectroscopy (EIS). The inhibition efficiency increases with the concentration of the inhibitor but decreases with increases in temperature. The potentiodynamic polarization reveals that chlorocurcumin is a mixed-type inhibitor. The kinetic parameters for mild steel corrosion were determined and discussed. PMID:28788402

Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions

Directory of Open Access Journals (Sweden)

Yuanfeng Yang

2015-05-01

Full Text Available The aim of this research was to investigate the influence of metallurgy on the corrosion behaviour of separate weld zone (WZ and parent plate (PP regions of X65 pipeline steel in a solution of deionised water saturated with CO2, at two different temperatures (55 °C and 80 °C and at initial pH~4.0. In addition, a non-electrochemical immersion experiment was also performed at 80 °C in CO2, on a sample portion of X65 pipeline containing part of a weld section, together with adjacent heat affected zones (HAZ and parent material. Electrochemical impedance spectroscopy (EIS was used to evaluate the corrosion behaviour of the separate weld and parent plate samples. This study seeks to understand the significance of the different microstructures within the different zones of the welded X65 pipe in CO2 environments on corrosion performance; with particular attention given to the formation of surface scales; and their composition/significance. The results obtained from grazing incidence X-ray diffraction (GIXRD measurements suggest that, post immersion, the parent plate substrate is scale free, with only features arising from ferrite (α-Fe and cementite (Fe3C apparent. In contrast, at 80 °C, GIXRD from the weld zone substrate, and weld zone/heat affected zone of the non-electrochemical sample indicates the presence of siderite (FeCO3 and chukanovite (Fe2CO3(OH2 phases. Scanning Electron Microscopy (SEM on this surface confirmed the presence of characteristic discrete cube-shaped crystallites of siderite together with plate-like clusters of chukanovite.

Electrochemical approach to corrosion behavior of ferritic steels in Flibe melt

International Nuclear Information System (INIS)

Nishimura, H.; Suzuki, A.; Terai, T.; Kondo, M.; Sagara, A.; Noda, N.

2007-01-01

Full text of publication follows: A mixture of LiF-BeF 2 , Flibe, is considered as a candidate material for tritium breeding in a fusion liquid blanket. Flibe has favorable characteristics such as high chemical stability and low electric conductivity. However, it produces TF with neutron irradiation, which is corrosive to structural materials. Therefore, the compatibility of structural materials with Flibe is a critical issue. Up to the present, the compatibility of some materials with Flibe was examined by carrying out simple immersion tests under limited conditions. By visual observations and analyses such as XRD on the surfaces after washing out Flibe from specimens, it was found that ferritic steels seemed to have good compatibility. However, strictly speaking, surface condition of the specimens should not be same as that during immersion in melt because these specimens were subjected to heat treatments and washing processes in order to remove solidified Flibe. Therefore, we planed electrochemical experiment to observe corrosion behavior during immersion. In this study, by carrying out cyclic voltammetry on specimens to observe alteration of surface condition of specimen in Flibe melt from moment to moment, the compatibility of ferritic steel with Flibe melt was discussed on. JLF-1 JOYO-II heat ferritic steel (Fe-9.000r-1.98W-0.09C-0.49Mn-0.20V-0.083Ta) which is a candidate low activation ferritic steel as a structural material of fusion reactor was chosen as a test specimen. Fe-9Cr and Fe-2W alloys were also chosen for comparison. The size of all specimens was 20 x 10 x 1 mm. A electrochemical cell was assembled using these specimens as working electrodes. Pt was chosen as a material for quasi-reference electrode. A Ni crucible which was the container of electrolyte, Flibe, was used as a counter electrode. 600 grams of Flibe was prepared and purified by HF/H 2 bubbling before being filled in the Ni crucible. Each specimen was dunked into Flibe at 773, 823 and

Dual laser deposition of Ti: DLC composite for implants

Czech Academy of Sciences Publication Activity Database

Jelínek, Miroslav; Zemek, Josef; Kocourek, Tomáš; Remsa, Jan; Mikšovský, Jan; Písařík, Petr; Jurek, Karel; Tolde, Z.; Trávníčková, Martina; Vandrovcová, Marta; Filová, Elena

2016-01-01

Roč. 26, č. 10 (2016), 1-8, č. článku 105605. ISSN 1054-660X R&D Projects: GA ČR(CZ) GA15-05864S Institutional support: RVO:68378271 ; RVO:67985823 Keywords : DLC * dopation * dual PLD * implants * Ti:DLC * thin films Subject RIV: BM - Solid Matter Physics ; Magnetism; BO - Biophysics (FGU-C) Impact factor: 1.328, year: 2016

Transparent Si–DLC coatings on metals with high repetition bi-polar pulses of a PBII system

Energy Technology Data Exchange (ETDEWEB)

Ikeyama, Masami, E-mail: ikeyama3@aist.go.jp; Sonoda, Tsutomu, E-mail: tsutomu.sonoda@aist.go.jp

2013-07-15

Diamond-like carbon (DLC) is widely used because of its good properties. However, the color of DLC is usually dark brown or black. Recently, we have made fairly transparent Si contained DLC (Si–DLC) coatings in visible light region. The fairly transparent Si–DLC was made by using our original bi-polar pulse type plasma based ion implantation (PBII) system, with recently introduced high slew rate pulse power supply. The colors of metal sample surface were uniformly changed as subdued red, yellow, subdued green and subdued blue or violet, with the change of Si–DLC coating’s thickness. The colors come from the interference between reflected lights at the surface of the Si–DLC coatings and the surface of the metal samples. The colors were also changed with the angle of glancing. Estimated refractive indexes show well agreements among almost all Si–DLC coatings, instead of the differences of coating conditions. Generally, the longer coating time or slower coating process makes the higher refractive index in near infrared region. Estimated band gap of a Si–DLC coating was about 1.5 eV. The developed Si–DLC coatings must be useful as not only protective but also decorative coatings.

MECHANICAL PROPERTIES OF CR-DLC LAYERS PREPARED BY HYBRID LASER TECHNOLOGY

Directory of Open Access Journals (Sweden)

Petr Písařík

2017-06-01

Full Text Available Diamond like carbon (DLC layers have excellent biological properties for use in medicine for coating implants, but poor adhesion to biomedical alloys. The adhesion can be improved by doping the DLC layer by chromium, as described in this article. Chromium doped diamond like carbon layers (Cr‑DLC were deposited by hybrid deposition system using KrF excimer laser and magnetron sputtering. Carbon and chromium contents were determined by wavelength dispersive X-ray spectroscopy. Mechanical properties were studied by nanoindentation. Hardness and reduced Young's modulus reached 31.2 GPa and 271.5 GPa, respectively. Films adhesion was determined by scratch test and reached 19 N for titanium substrates. Good adhesion to biomedical alloys and high DLC hardness will help to progress in the field of implantology.

The study of adhesion and nanomechanical properties of DLC films deposited on tool steels

International Nuclear Information System (INIS)

Chen, Kuan-Wei; Lin, Jen-Fin

2009-01-01

In this study, thin diamond-like carbon (DLC) films were deposited onto a steel substrate. By using the plasma immersion ion implantation (PIII) technique, a nitrogen layer was formed on the steel surface before depositing the DLC films. This PIII formed nitrogen layer, which acts as the buffer layer, has apparently increased the adhesion between the DLC film and the steel substrate. The microstructures, the nanomechanical properties, and the adhesion of the DLC were investigated by the techniques of X-ray diffraction (XRD), transmission electron microscopy (TEM), nanoindentation, and nanoscratch. Results show that the hardness and Young's modulus were significantly improved, up to 2 to 9 times; while the implantation depth and the microstructure of the nitrogen layers vary with nitrogen/hydrogen ratio (N:H = 1:0, 1:1, 1:3). Raman analyses indicate that the I(D)/I(G) ratio increases with the thickness of DLC film. By using the PIII technique in the steel substrate, the adhesion of the DLC film onto the substrate is greatly enhanced, and wear resistance is elevated if the DLC film is sufficiently thick.

Electrochemical corrosion measurements on noble electrodeposits

DEFF Research Database (Denmark)

Christoffersen, Lasse; Maahn, Ernst Emanuel

1998-01-01

Novel electrodeposits are compared with hard chrome and electroless Ni-P with respect to production, corrosion resistance and hardness.......Novel electrodeposits are compared with hard chrome and electroless Ni-P with respect to production, corrosion resistance and hardness....

Electrochemical behavior of tube-fin assembly for an aluminum automotive condenser with improved corrosion resistance

Directory of Open Access Journals (Sweden)

M.A. Pech-Canul

Full Text Available An aluminum automotive condenser was designed to exhibit high corrosion resistance in the seawater acetic acid test (SWAAT combining zinc coated microchannel tubes and fins made with AA4343/AA3003(Zn/AA4343 brazing sheet. Electrochemical measurements in SWAAT solution were carried out under laboratory conditions using tube-fin assembly and individual fin and tube samples withdrawn from the condenser core. The aim was to gain information on the protective role of the zinc sacrificial layer and about changes in corrosion behavior as a function of immersion time. External corrosion of the tube-fin system was simulated by immersion of mini-core samples under open circuit conditions. The corrosion rate increased rapidly during the first 6 h and slowly afterwards. The short time behavior was related to the dissolution of the oxide film and fast dissolution of the outermost part of the zinc diffusion layer. With the aid of cross-sectional depth corrosion potential profiles, it was shown that as the sacrificial layer gets dissolved, the surface concentration of zinc decreases and the potential shifts to less negative values. The results of galvanic coupling of tube and fins in a mini-cell showed that the tube became the anode while the fins exhibited cathodic behavior. An evolution in the galvanic interaction was observed, due to the progressive dissolution of the sacrificial zinc layer. The difference of uncoupled potentials between tube and fins decreased from 71 mV to 32 mV after 84 h of galvanic coupling. At the end of such period there was still a part of the zinc sacrificial layer remaining which would serve for protection of the tube material for even longer periods and there were indications of slight corrosion in the fins. Keywords: Aluminum, Automotive, Corrosion, Galvanic, Zn coating

PLANTS AS A SOURCE OF GREEN CORROSION INHIBITORS ...

African Journals Online (AJOL)

Mgina

Acacia senegal) exhibit good inhibition characteristics to corrosion on mild steel under fresh water medium and the ... as corrosion inhibitors for metals in various corrosive media ..... alloy corrosion in chloride solution", J. Appl. Electrochem.

Corrosive effect of the type of soil in the systems of grounding more used (copper and stainless steel) for local soil samples from the city of Tunja (Colombia), by means of electrochemical techniques

Science.gov (United States)

Guerrero, L.; Salas, Y.; Blanco, J.

2016-02-01

In this work electrochemical techniques were used to determine the corrosion behaviour of copper and stainless steel electrodes, used in grounding varying soil type with which they react. A slight but significant change in the corrosion rate, linear polarization resistance and equivalent parameters in the technique of electrochemical impedance spectroscopy circuit was observed. Electrolytes in soils are slightly different depending on laboratory study, but the influence was noted in the retention capacity of water, mainly due to clays, affecting ion mobility and therefore measures such as the corrosion rate. Behaviour was noted in lower potential for copper corrosion, though the corrosion rate regardless of the type of soil, was much higher for electrodes based on copper, by several orders of magnitude.

Electrochemical studies of the corrosion behavior of the fine-grained structural steel DIN W.Nr. 1.0566 between 55 and 90deg C in simulated salt brine repository environments

International Nuclear Information System (INIS)

Farvaque-Bera, A.M.; Leistikow, S.

1991-05-01

The electrochemical corrosion of the fine-grained structural steel DIN W. Nr. 1.0566 was tested between 55 and 90deg C in three simulated salt brines of similar compositions as analyzed for the Gorleben repository environment. As test parameters the temperature, the salt brine composition, the stirring velocity and the oxygen content as well as the state of the steel surface were varied. As experimental results are presented: (1) the free corrosion potentials of the steel in three brines, (2) Tafel plots of current densities as measured potentiodynamically in the anodic and cathodic vicinity of the corrosion potentials and being representative for the rate of metal dissolution, (3) the surface morphology of the corroded specimens. As mechanisms - in the absence of oxygen - the cathodic reduction of water and the anodic dissolution of iron are considered to prevail the corrosion reaction. It is shown that the applied electrochemical techniques are able to determine within an accelerated procedure the most important corrosion parameters in respect to their influence on rate of metal dissolution and morphology of corrosion attack. (orig.) [de

ELECTROCHEMICAL CORROSION TESTING OF TANKS 241-AN-102 & 241-AP-107 & 241-AP-108 IN SUPPORT OF ULTRASONIC TESTING

Energy Technology Data Exchange (ETDEWEB)

WYRWAS RB; DUNCAN JB

2008-11-20

This report presents the results of the corrosion rates that were measured using electrochemical methods for tanks 241-AN-102 (AN-102), 241-AP-107 (AP 107), and 241-AP-108 (AP-108) performed under test plant RPP-PLAN-38215. The steel used as materials of construction for AN and AP tank farms was A537 Class 1. Test coupons of A537 Class 1 carbon steel were used for corrosion testing in the AN-107, AP-107, and AP-108 tank waste. Supernate will be tested from AN-102, AP-107, and Ap-108. Saltcake testing was performed on AP-108 only.

Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

International Nuclear Information System (INIS)

Poineau, Frederic; Tamalis, Dimitri

2016-01-01

The isotope 99 Tc is an important fission product generated from nuclear power production. Because of its long half-life (t 1/2 = 2.13 ∙ 105 years) and beta-radiotoxicity (β - = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of 99 Tc ( 99 Tc → 99 Ru + β - ). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the nature of Tc in metallic spent fuel. Computational modeling

NEXAFS Study of the Annealing Effect on the Local Structure of FIB-CVD DLC

International Nuclear Information System (INIS)

Saikubo, Akihiko; Kato, Yuri; Igaki, Jun-ya; Kanda, Kazuhiro; Matsui, Shinji; Kometani, Reo

2007-01-01

Annealing effect on the local structure of diamond like carbon (DLC) formed by focused ion beam-chemical vapor deposition (FIB-CVD) was investigated by the measurement of near edge x-ray absorption fine structure (NEXAFS) and energy dispersive x-ray (EDX) spectra. Carbon K edge absorption NEXAFS spectrum of FIB-CVD DLC was measured in the energy range of 275-320 eV. In order to obtain the information on the location of the gallium in the depth direction, incidence angle dependence of NEXAFS spectrum was measured in the incident angle range from 0 deg. to 60 deg. . The peak intensity corresponding to the resonance transition of 1s→σ* originating from carbon-gallium increased from the FIB-CVD DLC annealed at 200 deg. C to the FIB-CVD DLC annealed at 400 deg. C and decreased from that at 400 deg. C to that at 600 deg. C. Especially, the intensity of this peak remarkably enhanced in the NEXAFS spectrum of the FIB-CVD DLC annealed at 400 deg. C at the incident angle of 60 deg. . On the contrary, the peak intensity corresponding to the resonance transition of 1s→π* originating from carbon double bonding of emission spectrum decreased from the FIB-CVD DLC annealed at 200 deg. C to that at 400 deg. C and increased from that at 400 deg. C to that at 600 deg. C. Gallium concentration in the FIB-CVD DLC decreased from ≅2.2% of the as-deposited FIB-CVD DLC to ≅1.5% of the FIB-CVD DLC annealed at 600 deg. C from the elementary analysis using EDX. Both experimental results indicated that gallium atom departed from FIB-CVD DLC by annealing at the temperature of 600 deg. C

Electrochemical investigation on the effects of sulfate ion concentration, temperature and medium pH on the corrosion behavior of Mg–Al–Zn–Mn alloy in aqueous ethylene glycol

Directory of Open Access Journals (Sweden)

H. Medhashree

2017-03-01

Full Text Available The effects of sulfate ion concentration, temperature and medium pH on the corrosion of Mg–Al–Zn–Mn alloy in 30% aqueous ethylene glycol solution have been investigated by electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy methods. Surface morphology of the alloy was examined before and after immersing in the corrosive media by scanning electron microscopy (SEM and energy dispersion X-ray (EDX analysis. Activation energy, enthalpy of activation and entropy of activation were calculated from Arrhenius equation and transition state theory equation. The obtained results indicate that, the rate of corrosion increases with the increase in sulfate ion concentration and temperature of the medium and decreases with the increase in the pH of the medium.

Evaluation of the corrosion resistance of anodized aluminum 6061 using electrochemical impedance spectroscopy (EIS)

International Nuclear Information System (INIS)

Huang Yuelong; Shih Hong; Huang, Huochuan; Daugherty, John; Wu Shun; Ramanathan, Sivakami; Chang, Chris; Mansfeld, Florian

2008-01-01

The corrosion resistance of anodized Al 6061 produced by two different anodizing and sealing processes was evaluated using electrochemical impedance spectroscopy (EIS). The scanning electron microscope (SEM) was employed to determine the surface structure and the thickness of the anodized layers. The EIS data revealed that there was very little change of the properties of the anodized layers for samples that were hard anodized in a mixed acid solution and sealed in hot water over a 365 day exposure period in a 3.5 wt% NaCl solution. The specific admittance A s and the breakpoint frequency f b remained constant with exposure time confirming that the hard anodizing process used in this study was very effective in providing excellent corrosion resistance of anodized Al 6061 over extended exposure periods. Some minor degradation of the protective properties of the anodized layers was observed for samples that were hard anodized in H 2 SO 4 and exposed to the NaCl solution for 14 days

Electrochemical behavior and pH stability of artificial salivas for corrosion tests.

Science.gov (United States)

Queiroz, Gláucia Maria Oliveira de; Silva, Leandro Freitas; Ferreira, José Tarcísio Lima; Gomes, José Antônio da Cunha P; Sathler, Lúcio

2007-01-01

It is assumed that the compositions of artificial salivas are similar to that of human saliva. However, the use of solutions with different compositions in in vitro corrosion studies can lead dissimilar electrolytes to exhibit dissimilar corrosivity and electrochemical stability. This study evaluated four artificial salivas as regards pH stability with time, redox potentials and the polarization response of an inert platinum electrode. The tested solutions were: SAGF medium, Mondelli artificial saliva, UFRJ artificial saliva (prepared at the School of Pharmacy, Federal University of Rio de Janeiro, RJ, Brazil) and USP-RP artificial saliva (prepared at the School of Pharmaceutical Sciences of Ribeirão Preto, University of São Paulo, SP, Brazil). It was observed that pH variations were less than 1 unit during a 50-hour test. The SAGF medium, and the UFRJ and USP-RP solutions exhibited more oxidizing characteristics, whereas the Mondelli solution presented reducing properties. Anodic polarization revealed oxidation of the evaluated electrolytes at potentials below +600 mV SCE. It was observed that the UFRJ and USP-RP solutions presented more intense oxidation and reduction processes as compared to the Mondelli and SAGF solutions.

Monitoring the corrosion process of Al alloys through pH induced fluorescence

International Nuclear Information System (INIS)

Pidaparti, R M; Neblett, E B; Miller, S A; Alvarez, J C

2008-01-01

A sensing and monitoring set-up based on electrochemical pH induced fluorescence to systematically control the electrochemical corrosion process has been developed for possible applications in the field of localized corrosion. The sensing and monitoring concept is based on exposing the corroding metal surface to solutions that contain selected redox chemicals which will react in local regions where anodic or cathodic polarizations occur. Redox couples that produce or consume protons in their electrochemical reactions were used so that local pH gradients can indicate electrochemical activity by inducing fluorescence in dyes. This approach has been applied to study the corrosion initiation in aircraft aluminum metal 2024-T3 in a controlled electrochemical cell. Preliminary results obtained suggest that monitoring of localized corrosion based on pH can be achieved for field applications

Iron, nitrogen and silicon doped diamond like carbon (DLC) thin films: A comparative study

International Nuclear Information System (INIS)

Ray, Sekhar C.; Pong, W.F.; Papakonstantinou, P.

2016-01-01

The X-ray absorption near edge structure (XANES), X-ray photoelectron spectroscopy (XPS), valence band photoemission (VB-PES) and Raman spectroscopy results show that the incorporation of nitrogen in pulsed laser deposited diamond like carbon (DLC) thin films, reverts the sp"3 network to sp"2 as evidenced by an increase of the sp"2 cluster and I_D/I_G ratio in C K-edge XANES and Raman spectra respectively which reduces the hardness/Young's modulus into the film network. Si-doped DLC film deposited in a plasma enhanced chemical vapour deposition process reduces the sp"2 cluster and I_D/I_G ratio that causes the decrease of hardness/Young's modulus of the film structure. The Fe-doped DLC films deposited by dip coating technique increase the hardness/Young's modulus with an increase of sp"3-content in DLC film structure. - Highlights: • Fe, N and Si doped DLC films deposited by dip, PLD and PECVD methods respectively • DLC:Fe thin films have higher hardness/Young's modulus than DLC:N(:Si) thin films. • sp"3 and sp"2 contents are estimated from C K-edge XANES and VB-PES measurements.

Nitrogen doping for adhesion improvement of DLC film deposited on Si substrate by Filtered Cathodic Vacuum Arc (FCVA) technique

Energy Technology Data Exchange (ETDEWEB)

Bootkul, D., E-mail: mo_duangkhae@hotmail.com [Department of General Science, Faculty of Science, Srinakharinwirot University, Bangkok 10110 (Thailand); Supsermpol, B.; Saenphinit, N. [Western Digital Company, Ayutthaya 13160 (Thailand); Aramwit, C. [Plasma and Beam Physics Research Facility, Department of Physics and Materials Science, Faculty of Science, Chiang Mai University, Chiang Mai 50202 (Thailand); Intarasiri, S., E-mail: saweat@gmail.com [Science and Technology Research Institute, Chiang Mai University, Chiang Mai 50202 (Thailand)

2014-08-15

Diamond-like carbon (DLC) films have been used in many applications due to their attractive combination of properties including chemical inertness, corrosion protection, biocompatibility, high hardness, and low wear rates. However, they still have some limitations such as high internal stresses and low toughness which lead to poor adhesion of films. Synthesis of nitrogen-doped DLC (N-DLC) offers the possibility of overcoming these limitations. In this study, DLC films, namely tetrahedral amorphous carbon (ta-C) and nitrogen doped tetrahedral amorphous carbon (ta-C:N) were deposited on single crystalline Si wafer substrates using the Filtered Cathodic Vacuum Arc (FCVA) technique. Film characterizations were carried out by Raman spectroscopy, atomic force microscopy (AFM), scanning electron microscopy (SEM), triboindenter tester and nano-scratch tester. Measurement results showed that intentionally doping with nitrogen reduced the carbon sp{sup 3} content and increased the surface roughness in comparison with that of pure ta-C films. The hardness measurement confirmed the Raman and AFM analyses that adding nitrogen in ta-C films decreased the hardness, especially with high nitrogen content. However, the nano-scratch test revealed the increasing of the critical load with nitrogen. This work, then, extended its scope to investigate the properties of double-layer ta-C films which were composed of ta-C:N interlayer of various thickness around 10–30 nm and ta-C top-layer with thickness of around 80 nm. Microstructure characterization demonstrated that a ta-C:N interlayer gradually decreased the sp{sup 3} fraction in the films and increased film roughness whenever the ta-C:N interlayer thickness increased. In this structure, the tribological property in terms of adhesion to the Si substrate was significantly improved by about 20–90%, but the mechanical property in terms of hardness was gradually degraded by about 2–10%, compared to pure ta-C film, when the ta

Synthesis of Ti-doped DLC film on SS304 steels by Filtered Cathodic Vacuum Arc (FCVA) technique for tribological improvement

Science.gov (United States)

Bootkul, D.; Saenphinit, N.; Supsermpol, B.; Aramwit, C.; Intarasiri, S.

2014-08-01

Currently, stainless steels are widely used in various industrial applications due to their excellence in toughness and corrosion resistance. But their resistance to wear needs to be improved for appropriate use in tribological applications. The Filtered Cathodic Vacuum Arc (FCVA) is a superior technique for forming a high-density film structure of amorphous carbon, especially for a tetrahedral amorphous carbon (ta-C) type, because it can produce a plasma of highly energetic ions that can penetrate into a growing coating, resulting in densification of the film. However, this technique tends to generate high internal stress, due to serious accumulation of energy in the film structure that then leads to film delamination. In general, there are numerous solutions that have been used to reduce the internal stress. DLC with various additive elements such as Ti, Cr or W as strong-carbide-forming (SCF) metals is one of the popular methods to provide attractive combinations of properties of wear resistance and film adhesion as well as reducing the internal stress. The present study was focused on investigation of titanium-doped DLC coating on SS304 steel, mainly for adhesion improvement in optimizing for tribological applications. The synthesized films were formed by the FCVA technique at normal substrate temperature. In the experimental set-up, the films were produced by mixing the titanium and carbon ions generated by dual cathode plasma source operating in synchronous pulsed mode. Their compositions were adjusted by varying the relative duration of the pulse length from each cathode. Titanium doping concentration was varied from pure DLC deposition as the control group to titanium and graphite trigger pulses ratios of 1:16, 1:12, 1:10, 1:8 and 1:4, as the Ti-doped DLC group. The results showed that by increasing titanium trigger pulses ratio from 1:16, 1:12, 1:10 and 1:8, respectively, the film adhesion was increased while the wear rate did not change significantly as

Reliability and corrosion induced degradation of electronic system

International Nuclear Information System (INIS)

Tapas, V.K.; Varde, P.V.

2014-01-01

This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

Tribological Properties of Aluminum Alloy treated by Fine Particle Peening/DLC Hybrid Surface Modification

Directory of Open Access Journals (Sweden)

Nanbu H.

2010-06-01

Full Text Available In order to improve the adhesiveness of the DLC coating, Fine Particle Peening (FPP treatment was employed as pre-treatment of the DLC coating process. FPP treatment was performed using SiC shot particles, and then AA6061-T6 aluminum alloy was DLC-coated. A SiC-rich layer was formed around the surface of the aluminum alloy by the FPP treatment because small chips of shot particles were embedded into the substrate surface. Reciprocating sliding tests were conducted to measure the friction coefficients. While the DLC coated specimen without FPP treatment showed a sudden increase in friction coefficient at the early stage of the wear cycles, the FPP/DLC hybrid treated specimen maintained a low friction coefficient value during the test period. Further investigation revealed that the tribological properties of the substrate after the DLC coating were improved with an increase in the amount of Si at the surface.

Optimization and characterization of adhesion properties of DLC coatings on different substrates

International Nuclear Information System (INIS)

Waseem, B; Alam, S; Irfan, M; Shahid, M; Soomro, B D; Hashim, S; Iqbal, R

2014-01-01

The Diamond Like Carbon coatings (DLC) are gaining prime importance in the field of surface engineering especially cutting tools technology. The self lubricating property of these coatings makes them unique among other coatings like TiN, TiAlN, CrN etc. Unlike other coatings, DLC coatings give better surface finish and their self lubrication reduces the wear of a part to large extent. In present work, different substrates were selected to study the wear and adhesion behavior of DLC coatings. The coating was produced by physical Vapor Deposition (PVD) technique and the adhesive properties of DLC coatings were analyzed under ambient conditions using nano Scratch testing. Scanning electron microscope (SEM) was used to observe the scratches and their mechanisms

Optimization and characterization of adhesion properties of DLC coatings on different substrates

International Nuclear Information System (INIS)

Waseem, B.; Alam, S.; Irfan, M.; Shahid, M.; Soomro, B. D.; Hashim, S.; Iqbal, R.

2013-01-01

The Diamond Like Carbon coatings (DLC) are gaining prime importance in the field of surface engineering especially cutting tools technology. The self lubricating property of these coatings makes them unique among other coatings like TiN, TiAlN, CrN etc. Unlike other coatings, DLC coatings give better surface finish and their self lubrication reduces the wear of a part to large extent. In present work, different substrates were selected to study the wear and adhesion behavior of DLC coatings. The coating was produced by physical Vapor Deposition (PVD) technique and the adhesive properties of DLC coatings were analyzed under ambient conditions using nano Scratch testing. Scanning electron microscope (SEM) was used to observe the scratches and their mechanisms. (author)

Test methods for microbiologically influenced corrosion (MIC) in marine environments

International Nuclear Information System (INIS)

Little, B.; Wagner, P.; Mansfeld, F.

1992-01-01

Electrochemical techniques such as measurements of corrosion and redox potentials, polarization curves, polarization resistance, electrochemical impedance and electrochemical noise have been used to evaluate the impact of marine microorganisms on corrosion processes. Surface analytical techniques including microbiological culturing, scanning electron microscopy, microprobes and microelectrodes have been used to characterize metal surfaces after exposure to marine waters. A combination of electrochemical, surface analytical and microbiological techniques is the most promising approach for determining mechanisms of MIC

Corrosion behavior of 321 stainless steel in low-acidity uranium nitrate solution

International Nuclear Information System (INIS)

Liao Junsheng; Sun Ying; Zhang Wanglin; Ding Ping; Yang Jiangrong; Wu Lunqiang

2003-01-01

Weighing and electrochemical methods have been used to investigate the high-temperature uniform corrosion and electrochemical corrosion behavior of lCr18Ni9Ti (321) stainless steel in uranium nitrate solution at different concentrations and pH values. The uniform corrosion results showed that the corrosion rate of 321 stainless steel was less than 0.04 g/m 2 .h, and the visible change of surface smoothness was not observed through 960 h. It was perfect corrosion-resisting in obtained conditions. The electro-chemical corrosion behavior study has been performed to investigate 321 stainless steel in uranium nitrate solutions of the dissolved and saturated oxygen. The corrosion potential and corrosion current density were obtained. Auger photoelectron spectroscopy for measurement of uranium in specimen was used to indicate that uranium is in corrosion product. The corrosion film was measured by Ar ion gun sputter, and the thickness is 10-15 nm. (authors)

In-situ electrochemical-AFM study of localized corrosion of AlxCoCrFeNi high-entropy alloys in chloride solution

Science.gov (United States)

Shi, Yunzhu; Collins, Liam; Balke, Nina; Liaw, Peter K.; Yang, Bin

2018-05-01

In-situ electrochemical (EC)-AFM is employed to investigate the localized corrosion of the AlxCoCrFeNi high-entropy alloys (HEAs). Surface topography changes on the micro/sub-micro scale are monitored at different applied anodizing potentials in a 3.5 wt% NaCl solution. The microstructural evolutions with the increased Al content in the alloys are characterized by SEM, TEM, EDS and EBSD. The results show that by increasing the Al content, the microstructure changes from single solid-solution to multi-phases, leading to the segregations of elements. Due to the microstructural variations in the AlxCoCrFeNi HEAs, localized corrosion processes in different ways after the breakdown of the passive film, which changes from pitting to phase boundary corrosion. The XPS results indicate that an increased Al content in the alloys/phases corresponds to a decreased corrosion resistance of the surface passive film.

Electrochemical and stress corrosion cracking behaviour of titanium in n-propanol and iso-propanol solutions

International Nuclear Information System (INIS)

Trasatti, S.P.; Sivieri, E.

2004-01-01

Titanium shows severe localised corrosion in non-aqueous media in the presence of applied stress and crevice. The present work brings a contribution to the behaviour of Ti in non-aqueous media by studying the role of water on the electrochemical properties and stress corrosion cracking (SCC) sensitivity of Ti in n-propanol and iso-propanol solutions. The anodic behaviour of titanium in n-propanol-H 2 O and iso-propanol-H 2 O systems is quite similar to that observed in methanol-H 2 O and ethanol-H 2 O systems. The minimum water content needed for the passive film to be stable is 2% for n-propanol and 0.1% for iso-propanol. In methanol and ethanol it is 20 and 8%, respectively. The minimum water content decreases as the number of carbon atoms increases and the lowest water content in iso-propanol is strictly related to the capability of the alcohol to dehydrate. The possibility of predicting by means of polarisation curves the conditions of occurrence of SCC of titanium has been confirmed by simply analysing when corrosion potential is higher than breakdown potential

Corrosion behavior of Mg/graphene composite in aqueous electrolyte

International Nuclear Information System (INIS)

Selvam, M.; Saminathan, K.; Siva, P.; Saha, P.; Rajendran, V.

2016-01-01

In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na_2SO_4. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

Corrosion behavior of Mg/graphene composite in aqueous electrolyte

Energy Technology Data Exchange (ETDEWEB)

Selvam, M. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saminathan, K., E-mail: ksaminath@gmail.com [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Siva, P. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India); Saha, P. [Department of Ceramic Engineering, National Institute of Technology, Rourkela, India-769008 (India); Rajendran, V. [Centre for Nano Science and Technology, KS Rangasamy College of Technology, Tiruchengode, 637215, Tamil Nadu (India)

2016-04-01

In the present work, the electrochemical corrosion behavior of magnesium (Mg) and thin layer graphene coated Mg (Mg/graphene) are studied in different salt electrolyte such as NaCl, KCl and Na{sub 2}SO{sub 4}. The phase structure, crystallinity, and surface morphology of the samples are investigated using X-ray diffraction (XRD) analysis, scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM/EDAX), and Raman spectroscopy techniques. The electrochemical corrosion behavior of the Mg and graphene coated Mg are also investigated using Electrochemical Impedance Spectroscopy (EIS) analysis. The tafel plot reveals that the corrosion of Mg drastically drops when coated with thin layer graphene (Mg/graphene) compared to Mg in KCl electrolyte. Moreover, the EIS confirms that Mg/graphene sample shows improve corrosion resistance and lower corrosion rate in KCl solution compare to all other electrolytes studied in the present system. - Highlights: • The corrosion behavior of magnesium alloy (AZ91) was investigated in three different electrolyte solution. • To study the anti-corrosion behavior of graphene coated with magnesium alloy. • To improve the corrosion resistance for magnesium alloy. • Nyquist plots confirms that MgG shows better corrosion resistance and lower corrosion rate in KCl solution.

FIB and TEM studies of damage mechanisms in DLC coatings sliding against aluminum

International Nuclear Information System (INIS)

Meng-Burany, X.; Alpas, A.T.

2007-01-01

Material transfer and adhesion phenomena during sliding contact of non-hydrogenated diamond like carbon (DLC) coatings against an aluminum-silicon (319 Al) counterface tested in vacuum were studied using TEM investigations of the cross-sectional microstructures of the wear tracks. Site-specific focused ion beam (FIB) lift-out method was used to prepare the sections at the precise locations where aluminum pieces were adhered to the DLC surface. The dense amorphous structure of DLC coatings with nanocrystalline graphite platelets is confirmed by the high-resolution transmission electron microscopy. The focused ion channeling contrast images obtained from the cross-sections of the wear track indicated that in some sections of DLC coatings considerable wear was inflicted by aluminum, reducing the coating thickness. The aluminum that was transferred on the DLC coatings' contact surfaces consisted of nanocrystalline grains of less than 100 nm. TEM examination of the contact surface of the 319 Al pin has revealed that the initial aluminum grain size was also reduced to the nanocrystalline scale and this was accompanied with a hardness increase. These observations revealed that local severe plastic deformation accompanied the aluminum adhesion process to DLC coating surfaces

Evaluation of the Synergistic Effect of Erosion-Corrosion on AISI 4330 Steel in Saline-Sand Multiphase Flow by Electrochemical and Gravimetric Techniques

Directory of Open Access Journals (Sweden)

Dario Yesid Peña Ballesteros

2016-01-01

Full Text Available The synergistic effects of fluid flow, sand particles, and solution pH on erosion-corrosion of AISI 4330 steel alloy in saline-sand medium were studied through a rotating cylinder electrode (RCE system by weight-loss and electrochemical measurements. The worn surface was analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM. Results show that, under all the test conditions assessed, the passivity of the steel alloy could not be maintained; as a result, an activation mechanism dominates the corrosion process of steel alloy. Furthermore, the potentiodynamic curves show that, with the increasing of the electrode flow rate and particle size, the anodic current density increased, which is due to deterioration of the electrode by the impacting slurry. Although the increase of particle size affects the anodic current density, the effect of particle size does not cause a significant change in the polarization behavior of the steel electrode. The electrochemical impedance and potentiodynamic curves suggest that erosion-corrosion phenomenon of the ASISI 4330 steel is under mixed control of mass transport and charge transfer. The inductive loops formed in the impedance plots are representative of an increase in roughness of the electrode caused by the particles impacting at the surface. The change in the passivity of the steel alloy as the pH is altered plays an important role in the corrosion rate.

Electrochemical Impedance Spectroscopy Of Metal Alloys

Science.gov (United States)

Macdowell, L. G.; Calle, L. M.

1993-01-01

Report describes use of electrochemical impedance spectroscopy (EIS) to investigate resistances of 19 alloys to corrosion under conditions similar to those of corrosive, chloride-laden seaside environment of Space Transportation System launch site. Alloys investigated: Hastelloy C-4, C-22, C-276, and B-2; Inconel(R) 600, 625, and 825; Inco(R) G-3; Monel 400; Zirconium 702; Stainless Steel 304L, 304LN, 316L, 317L, and 904L; 20Cb-3; 7Mo+N; ES2205; and Ferralium 255. Results suggest electrochemical impedance spectroscopy used to predict corrosion performances of metal alloys.

Dlc1 interaction with non-muscle myosin heavy chain II-A (Myh9 and Rac1 activation

Directory of Open Access Journals (Sweden)

Mohammad G. Sabbir

2016-04-01

Full Text Available The Deleted in liver cancer 1 (Dlc1 gene codes for a Rho GTPase-activating protein that also acts as a tumour suppressor gene. Several studies have consistently found that overexpression leads to excessive cell elongation, cytoskeleton changes and subsequent cell death. However, none of these studies have been able to satisfactorily explain the Dlc1-induced cell morphological phenotypes and the function of the different Dlc1 isoforms. Therefore, we have studied the interacting proteins associated with the three major Dlc1 transcriptional isoforms using a mass spectrometric approach in Dlc1 overexpressing cells. We have found and validated novel interacting partners in constitutive Dlc1-expressing cells. Our study has shown that Dlc1 interacts with non-muscle myosin heavy chain II-A (Myh9, plectin and spectrin proteins in different multiprotein complexes. Overexpression of Dlc1 led to increased phosphorylation of Myh9 protein and activation of Rac1 GTPase. These data support a role for Dlc1 in induced cell elongation morphology and provide some molecular targets for further analysis of this phenotype.

Pitting corrosion as a mixed system: coupled deterministic-probabilistic simulation of pit growth

Science.gov (United States)

Ibrahim, Israr B. M.; Fonna, S.; Pidaparti, R.

2018-05-01

Stochastic behavior of pitting corrosion poses a unique challenge in its computational analysis. However, it also stems from electrochemical activity causing general corrosion. In this paper, a framework for corrosion pit growth simulation based on the coupling of the Cellular Automaton (CA) and Boundary Element Methods (BEM) is presented. The framework assumes that pitting corrosion is controlled by electrochemical activity inside the pit cavity. The BEM provides the prediction of electrochemical activity given the geometrical data and polarization curves, while the CA is used to simulate the evolution of pit shapes based on electrochemical activity provided by BEM. To demonstrate the methodology, a sample case of local corrosion cells formed in pitting corrosion with varied dimensions and polarization functions is considered. Results show certain shapes tend to grow in certain types of environments. Some pit shapes appear to pose a higher risk by being potentially significant stress raisers or potentially increasing the rate of corrosion under the surface. Furthermore, these pits are comparable to commonly observed pit shapes in general corrosion environments.

Iron, nitrogen and silicon doped diamond like carbon (DLC) thin films: A comparative study

Energy Technology Data Exchange (ETDEWEB)

Ray, Sekhar C., E-mail: Raysc@unisa.ac.za [Department of Physics, College of Science, Engineering and Technology, University of South Africa, Private Bag X6, Florida, 1710, Science Campus, Christiaan de Wet and Pioneer Avenue, Florida Park, Johannesburg (South Africa); Pong, W.F. [Department of Physics, Tamkang University, Tamsui 251, New Taipei City, Taiwan (China); Papakonstantinou, P. [Nanotechnology and Integrated Bio-Engineering Centre, University of Ulster, Shore Road, Newtownabbey BT37 0QB (United Kingdom)

2016-07-01

The X-ray absorption near edge structure (XANES), X-ray photoelectron spectroscopy (XPS), valence band photoemission (VB-PES) and Raman spectroscopy results show that the incorporation of nitrogen in pulsed laser deposited diamond like carbon (DLC) thin films, reverts the sp{sup 3} network to sp{sup 2} as evidenced by an increase of the sp{sup 2} cluster and I{sub D}/I{sub G} ratio in C K-edge XANES and Raman spectra respectively which reduces the hardness/Young's modulus into the film network. Si-doped DLC film deposited in a plasma enhanced chemical vapour deposition process reduces the sp{sup 2} cluster and I{sub D}/I{sub G} ratio that causes the decrease of hardness/Young's modulus of the film structure. The Fe-doped DLC films deposited by dip coating technique increase the hardness/Young's modulus with an increase of sp{sup 3}-content in DLC film structure. - Highlights: • Fe, N and Si doped DLC films deposited by dip, PLD and PECVD methods respectively • DLC:Fe thin films have higher hardness/Young's modulus than DLC:N(:Si) thin films. • sp{sup 3} and sp{sup 2} contents are estimated from C K-edge XANES and VB-PES measurements.

Electrochemical behavior of tube-fin assembly for an aluminum automotive condenser with improved corrosion resistance

Science.gov (United States)

Pech-Canul, M. A.; Guía-Tello, J. C.; Pech-Canul, M. I.; Aguilar, J. C.; Gorocica-Díaz, J. A.; Arana-Guillén, R.; Puch-Bleis, J.

An aluminum automotive condenser was designed to exhibit high corrosion resistance in the seawater acetic acid test (SWAAT) combining zinc coated microchannel tubes and fins made with AA4343/AA3003(Zn)/AA4343 brazing sheet. Electrochemical measurements in SWAAT solution were carried out under laboratory conditions using tube-fin assembly and individual fin and tube samples withdrawn from the condenser core. The aim was to gain information on the protective role of the zinc sacrificial layer and about changes in corrosion behavior as a function of immersion time. External corrosion of the tube-fin system was simulated by immersion of mini-core samples under open circuit conditions. The corrosion rate increased rapidly during the first 6 h and slowly afterwards. The short time behavior was related to the dissolution of the oxide film and fast dissolution of the outermost part of the zinc diffusion layer. With the aid of cross-sectional depth corrosion potential profiles, it was shown that as the sacrificial layer gets dissolved, the surface concentration of zinc decreases and the potential shifts to less negative values. The results of galvanic coupling of tube and fins in a mini-cell showed that the tube became the anode while the fins exhibited cathodic behavior. An evolution in the galvanic interaction was observed, due to the progressive dissolution of the sacrificial zinc layer. The difference of uncoupled potentials between tube and fins decreased from 71 mV to 32 mV after 84 h of galvanic coupling. At the end of such period there was still a part of the zinc sacrificial layer remaining which would serve for protection of the tube material for even longer periods and there were indications of slight corrosion in the fins.

Optimization of pulsed DC PACVD parameters: Toward reducing wear rate of the DLC films

International Nuclear Information System (INIS)

Ebrahimi, Mansoureh; Mahboubi, Farzad; Naimi-Jamal, M. Reza

2016-01-01

Highlights: • Effect of pulsed DC PACVD deposition temperature, duty cycle, hydrogen flow and argon/CH4 flow ratio on the wear rate and durability of DLC films was studied. • Results show that wear rate of the DLC films, reduced from 14×E-4 mm3/Nm to 1×E-6 mm3/Nm with increasing the duty cycle from 50% to 80%. • In low duty cycle (around 50%), wear rate increases with increasing in Argon/CH4 flow ratio. • Oxidation, fatigue, abrasion and graphitization are main wear mechanisms in the DLC film. - Abstract: The effect of pulsed direct current (DC) plasma-assisted chemical vapor deposition (PACVD) parameters such as temperature, duty cycle, hydrogen flow, and argon/CH_4 flow ratio on the wear behavior and wear durability of the diamond-like carbon (DLC) films was studied by using response surface methodology (RSM). DLC films were deposited on nitrocarburized AISI 4140 steel. Wear rate and wear durability of the DLC films were examined with the pin-on-disk method. Field emission scanning electron microscopy, Raman spectroscopy, and nanoindentation techniques were used for studying wear mechanisms, chemical structure, and hardness of the DLC films. RSM results show that duty cycle is one of the important parameters that affect the wear rate of the DLC samples. The wear rate of the samples deposited with a duty cycle of >75% decreases with an increase in the argon/CH4 ratio. In contrast, for a duty cycle of <65%, the wear rate increases with an increase in the argon/CH_4 ratio. The wear durability of the DLC samples increases with an increase in the duty cycle, hydrogen flow, and argon/CH_4 flow ratio at the deposition temperature between 85 °C and 110 °C. Oxidation, fatigue, abrasive wear, and graphitization are the wear mechanisms observed on the wear scar of the DLC samples deposited with the optimum deposition conditions.

Optimization of pulsed DC PACVD parameters: Toward reducing wear rate of the DLC films

Energy Technology Data Exchange (ETDEWEB)

Ebrahimi, Mansoureh [Department of Mining and Metallurgical Engineering, Amirkabir University of Technology, P.O. Box 1875-4413, Tehran (Iran, Islamic Republic of); Mahboubi, Farzad, E-mail: mahboubi@aut.ac.ir [Department of Mining and Metallurgical Engineering, Amirkabir University of Technology, P.O. Box 1875-4413, Tehran (Iran, Islamic Republic of); Naimi-Jamal, M. Reza [Research Laboratory of Green Organic Synthesis and Polymers, Department of Chemistry, Iran University of Science and Technology, P.O. Box 16846, Tehran (Iran, Islamic Republic of)

2016-12-15

Highlights: • Effect of pulsed DC PACVD deposition temperature, duty cycle, hydrogen flow and argon/CH4 flow ratio on the wear rate and durability of DLC films was studied. • Results show that wear rate of the DLC films, reduced from 14×E-4 mm3/Nm to 1×E-6 mm3/Nm with increasing the duty cycle from 50% to 80%. • In low duty cycle (around 50%), wear rate increases with increasing in Argon/CH4 flow ratio. • Oxidation, fatigue, abrasion and graphitization are main wear mechanisms in the DLC film. - Abstract: The effect of pulsed direct current (DC) plasma-assisted chemical vapor deposition (PACVD) parameters such as temperature, duty cycle, hydrogen flow, and argon/CH{sub 4} flow ratio on the wear behavior and wear durability of the diamond-like carbon (DLC) films was studied by using response surface methodology (RSM). DLC films were deposited on nitrocarburized AISI 4140 steel. Wear rate and wear durability of the DLC films were examined with the pin-on-disk method. Field emission scanning electron microscopy, Raman spectroscopy, and nanoindentation techniques were used for studying wear mechanisms, chemical structure, and hardness of the DLC films. RSM results show that duty cycle is one of the important parameters that affect the wear rate of the DLC samples. The wear rate of the samples deposited with a duty cycle of >75% decreases with an increase in the argon/CH4 ratio. In contrast, for a duty cycle of <65%, the wear rate increases with an increase in the argon/CH{sub 4} ratio. The wear durability of the DLC samples increases with an increase in the duty cycle, hydrogen flow, and argon/CH{sub 4} flow ratio at the deposition temperature between 85 °C and 110 °C. Oxidation, fatigue, abrasive wear, and graphitization are the wear mechanisms observed on the wear scar of the DLC samples deposited with the optimum deposition conditions.