WorldWideScience

Sample records for dissimilar pipe joints

  1. Phased array ultrasonic testing of dissimilar metal pipe weld joints

    International Nuclear Information System (INIS)

    Rajeev, J.; Sankaranarayanan, R.; Sharma, Govind K; Joseph, A.; Purnachandra Rao, B.

    2015-01-01

    Dissimilar metal weld (DMW) joints made of stainless steel and ferritic steel is used in nuclear industries as well as oil and gas industries. These joints are prone to frequent failures which makes the non-destructive testing of dissimilar metal weld joints utmost important for reliable and safe operation of nuclear power plants and oil and gas industries. Ultrasonic inspection of dissimilar metal weld joints is still challenging due to the inherent anisotropic and highly scattering nature. Phased array ultrasonic testing (PAUT) is an advanced technique and its capability has not been fully explored for the inspection of dissimilar metal welds

  2. Inelastic behavior of a dissimilar-metal-welded pipe transition joint: comparison of experimental measurements and analytical prediction

    International Nuclear Information System (INIS)

    Yang, T.M.; Dalcher, A.W.

    1979-06-01

    The subject study involved the prediction and observed behavior of a dissimilar metal pipe joint made from 2 1/4 Cr-1Mo steel welded to Type 316 austenitic stainless steel using a nickel-base filler metal, ERNiCr-3. A two-dimensional axi-symmetric finite element model was employed in the analysis, with certain assumptions made relative to the initial stress state of the joint. Internal pressure and thermal loadings which simulated the test conditions experienced by the joint, were used as inputs. Uni-axial stress-strain relationships and creep equations were applied to the multi-axial stress state through the concept of effective stress and equivalent strain. The analysis indicated that the loading history during the preparatory period (before acutal service) has a significant effect on the behavior of the transition joint in its early service life. The magnitudes of the stresses created at the vicinity of the dissimilar metal interfaces, mainly due to the differences in thermal expansions of the metals, are sufficient to yield the metals, and fast thermal down transients during service will induce more yielding of the metals before shakedown occurs. Calculated plastic ratchetting and creep responses of the joint metals were compared with ORNL strain measurements of the test joint. Very good agreement was shown to exist between the predictions and measurements

  3. Dissimilar metals joint evaluation

    Science.gov (United States)

    Wakefield, M. E.; Apodaca, L. E.

    1974-01-01

    Dissimilar metals tubular joints between 2219-T851 aluminum alloy and 304L stainless steel were fabricated and tested to evaluate bonding processes. Joints were fabricated by four processes: (1) inertia (friction) weldings, where the metals are spun and forced together to create the weld; (2) explosive welding, where the metals are impacted together at high velocity; (3) co-extrusion, where the metals are extruded in contact at high temperature to promote diffusion; and (4) swaging, where residual stresses in the metals after a stretching operation maintain forced contact in mutual shear areas. Fifteen joints of each type were prepared and evaluated in a 6.35 cm (2.50 in.) O.D. size, with 0.32 cm (0.13 in.) wall thickness, and 7.6 cm (3.0 in) total length. The joints were tested to evaluate their ability to withstand pressure cycle, thermal cycle, galvanic corrosion and burst tests. Leakage tests and other non-destructive test techniques were used to evaluate the behavior of the joints, and the microstructure of the bond areas was analyzed.

  4. Development of dissimilar metal transition joint by hot bond rolling

    International Nuclear Information System (INIS)

    Kurokawa, Hiroyuki; Nakasuji, Kazuyuki; Kajimura, Haruhiko; Nagai, Takayuki; Takeda, Seiichiro.

    1997-01-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) to stainless steel piping are required for nuclear fuel reprocessing plants. The authors have developed dissimilar transition joints made of stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot bond rolling process of clad bars and clad pipes, using a newly developed mill called 'rotary reduction mill'. This report presents the manufacturing process of dissimilar transition joints produced from the clad pipe with three layers by the hot bond rolling. First, the method of hot bond rolling of clad pipe is proposed. Then, the mechanical and corrosion properties of the dissimilar transition joints are evaluated in detail by carrying out various tests. Finally, the rolling properties in the clad pipe method are discussed. (author)

  5. Evaluation of residual stresses in dissimilar weld joints

    International Nuclear Information System (INIS)

    Bonaventure, A.; Ayrault, D.; Montay, G.; Klosek, V.

    2011-01-01

    Dissimilar metal joints between pipes of ferritic and austenitic steels are present in primary coolant circuit of pressurized water reactors. Over the last years in particular in USA and Japan, stress corrosion cracks, often associated with weld repairs, have been observed for some dissimilar welds made with an Inconel filler metal. The integrity of this type of components is thus a major safety issue. In this context, the goal of this work is to evaluate the welding residual stresses field for a dissimilar weld joint. A representative bi-metallic tubular weld joint was fabricated and residual stresses profiles in the different weld zones were evaluated by means of the hole drilling and neutron diffraction methods. (authors)

  6. Through-Thickness Measurements of Residual Stresses in an Overlay Dissimilar Weld Pipe using Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck; EM, Vyacheslav; Lee, Ho Jin; Kim, Kang Soo; Kang, Mi Hyun; Joo, Jong Dae; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    The distribution of residual stresses in dissimilar material joints has been extensively studied because of the wide applications of the dissimilar welds in many inevitable complex design structures. Especially the cracking of dissimilar welding has been a long standing issue of importance in many components of the power generation industries such as nuclear power plant, boiling pressure system, and steam generators. In particular, several failure analysis and direct observations have shown that critical fractures have frequently occurred in one side of the dissimilar welded parts. For example, the heat-affected zone on the ferrite steel side is known to critical in many dissimilar welding pipes when ferrite (low carbon steel) and austenite (stainless) steels are joined. The main cause of the residual stresses can be attributed to the mismatch in the coefficient of thermal expansion between the dissimilar metals (ferrite and austenite). Additional cladding over circumferential welds is known to reinforce the mechanical property due to the beneficial compressive residual stress imposed on the weld and heat-affected zone. However, science-based quantitative measurement of the through thickness residual stress distribution is very limited in literature. The deep penetration capability of neutrons into most metallic materials makes neutron diffraction a powerful tool to investigate and map the residual stresses of materials throughout the thickness and across the weld. Furthermore, the unique volume averaged bulk characteristic of materials and mapping capability in three dimensions are suitable for the engineering purpose. Thus, the neutron-diffraction measurement method has been selected as the most useful method for the study of the residual stresses in various dissimilar metal welded structures. The purpose of this study is to measure the distribution of the residual stresses in a complex dissimilar joining with overlay in the weld pipe. Specifically, we measured

  7. Consequences of carbon migration in dissimilar joints

    International Nuclear Information System (INIS)

    Tavassoli, A.A.; Leclou, A.; Petrequin, P.

    1987-01-01

    Dissimilar welded joints between low alloyed steels and high alloyed ferritic or austenitic steels are inevitable in industry. There is a risk of carbon migration from low alloyed steel to high alloyed steel at high temperature. In this paper are examined microstructural evolutions in welded joints made between 2 1/4 Cr-1 Mo and 9.5 Cr-MoNbV (EM12), following exposures at temperatures from 550 deg C to 750 deg C. It is shown that a decarburized zone with large grains forms in 2 1/4Cr-1Mo steel when welded with 9.5Cr-MoNbV type electrode following post weld heat treatment at 725 deg C. Evolution of this zone during aging at temperatures indicated can be described by a model based on the diffusion front displacement. The effect of such decarburized zones on creep properties of steam generator tubes is analysed and compared with that resulting from sodium induced decarburation of parent metal observed in fast breeder reactors [fr

  8. Residual stress relief in MAG welded joints of dissimilar steels

    International Nuclear Information System (INIS)

    Seodek, P.; Brozda, J.; Wang, L.; Withers, P.J.

    2003-01-01

    This paper addresses the relief of residual stress in welded joints between austenitic and non-alloyed ferritic-pearlitic steels. A series of similar and dissimilar steel joints based on the 18G2A (ferritic-pearlitic) and 1H18N10T (austenitic) steels were produced, some of which were stress relieved by annealing and some by mechanical prestressing. For the as-welded and stress relieved test joints the residual stresses were measured by trepanning. To aid the interpretation of these results, 2D plane stress finite element analysis has been performed to simulate the residual stress relieving methods. Analysis of the results has shown that thermal stress relieving of welded joints between dissimilar steels is not effective and may even increase residual stresses, due to the considerable difference in thermal expansion of the joined steels. It was found that, for the loads imposed, the effectiveness of the mechanical stress relieving of dissimilar steel welded joints was much lower than that of similar steel joints

  9. Development of dissimilar metal transition joint by hot roll bonding technique

    International Nuclear Information System (INIS)

    Nagai, Takayuki; Takeda, Seiichiro; Tanaka, Yasumasa; Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Ikenaga, Yoshiaki.

    1994-01-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called 'rotary reduction mill'. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by the hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author)

  10. Development of dissimilar metal transition joint by hot roll bonding technique

    International Nuclear Information System (INIS)

    Nagai, Takayuki; Takeuchi, Masayuki; Takeda, Seiichiro; Shikakura, Sakae; Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Kajimura, Haruhiko.

    1995-01-01

    Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called 'rotary reduction mill'. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author)

  11. Dissimilar Brazed Joints Between Steel and Tungsten Carbide

    Science.gov (United States)

    Voiculescu, I.; Geanta, V.; Binchiciu, H.; Iovanas, D.; Stefanoiu, R.

    2017-06-01

    Brazing is a joining process used to obtain heterogeneous assemblies between different materials, such as steels, irons, non-ferrous metals, ceramics etc. Some application, like asphalt cutters, require quick solutions to obtain dissimilar joints at acceptable costs, given the very short period of operation of these parts. This paper presents some results obtained during the brazing of dissimilar joints between steel and tungsten carbide by using different types of Ag-Cu system filler materials alloyed with P and Sn. The brazing techniques used were oxygen-gas flame and induction joining. The brazing behaviour was analysed in cross sections by optical and electron microscopy. The metallographic analysis enhanced the adhesion features and the length of penetration in the joining gap. The melting range of the filler materials was measured using thermal analysis.

  12. Numerical investigation on stress corrosion cracking behavior of dissimilar weld joints in pressurized water reactor plants

    Directory of Open Access Journals (Sweden)

    Lingyan Zhao

    2014-07-01

    Full Text Available There have been incidents recently where stress corrosion cracking (SCC observed in the dissimilar metal weld (DMW joints connecting the reactor pressure vessel (RPV nozzle with the hot leg pipe. Due to the complex microstructure and mechanical heterogeneity in the weld region, dissimilar metal weld joints are more susceptible to SCC than the bulk steels in the simulated high temperature water environment of pressurized water reactor (PWR. Tensile residual stress (RS, in addition to operating loads, has a great contribution to SCC crack growth. Limited experimental conditions, varied influence factors and diverging experimental data make it difficult to accurately predict the SCC behavior of DMW joints with complex geometry, material configuration, operating loads and crack shape. Based on the film slip/dissolution oxidation model and elastic-plastic finite element method (EPFEM, an approach is developed to quantitatively predict the SCC growth rate of a RPV outlet nozzle DMW joint. Moreover, this approach is expected to be a pre-analytical tool for SCC experiment of DMW joints in PWR primary water environment.

  13. FEM Analysis and Measurement of Residual Stress by Neutron Diffraction on the Dissimilar Overlay Weld Pipe

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Woo, Wan Chuck; Seong, Baek Seok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Byeon, Jin Gwi; Park, Kwang Soo; Jung, In Chul [Doosan Heavy Industries and Construction Co., Changwon (Korea, Republic of)

    2010-10-15

    Much research has been done to estimate the residual stress on a dissimilar metal weld. There are many methods to estimate the weld residual stress and FEM (Finite Element Method) is generally used due to the advantage of the parametric study. And the X-ray method and a Hole Drilling technique for an experimental method are also usually used. The aim of this paper is to develop the appropriate FEM model to estimate the residual stresses of the dissimilar overlay weld pipe. For this, firstly, the specimen of the dissimilar overlay weld pipe was manufactured. The SA 508 Gr3 nozzle, the SA 182 safe end and SA376 pipe were welded by the Alloy 182. And the overlay weld by the Alloy 52M was performed. The residual stress of this specimen was measured by using the Neutron Diffraction device in the HANARO (High-flux Advanced Neutron Application ReactOr) research reactor, KAERI (Korea Atomic Energy Research Institute). Secondly, FEM Model on the dissimilar overlay weld pipe was made and analyzed by the ABAQUS Code (ABAQUS, 2004). Thermal analysis and stress analysis were performed, and the residual stress was calculated. Thirdly, the results of the FEM analysis were compared with those of the experimental methods

  14. ADIMEW: Fracture assessment and testing of an aged dissimilar metal weld pipe assembly

    International Nuclear Information System (INIS)

    Wintle, J.B.; Hayes, B.; Goldthorpe, M.R.

    2004-01-01

    ADIMEW (Assessment of Aged Piping Dissimilar Metal Weld Integrity) was a three-year collaborative research programme carried out under the EC 5th Framework Programme. The objective of the study was to advance the understanding of the behaviour and safety assessment of defects in dissimilar metal welds between pipes representative of those found in nuclear power plant. ADIMEW studied and compared different methods for predicting the behaviour of defects located near the fusion boundaries of dissimilar metal welds typically used to join sections of austenitic and ferritic piping operating at high temperature. Assessment of such defects is complicated by issues that include: severe mis-match of yield strength of the constituent parent and weld metals, strong gradients of material properties, the presence of welding residual stresses and mixed mode loading of the defect. The study includes the measurement of material properties and residual stresses, predictive engineering analysis and validation by means of a large-scale test. The particular component studied was a 453mm diameter pipe that joins a section of type A508 Class 3 ferritic pipe to a section of type 316L austenitic pipe by means of a type 308 austenitic weld with type 308/309L buttering laid on the ferritic pipe. A circumferential, surface-breaking defect was cut using electro discharge machining into the 308L/309L weld buttering layer parallel to the fusion line. The test pipe was subjected to four-point bending to promote ductile tearing of the defect. This paper presents the results of TWI contributions to ADIMEW including: fracture toughness testing, residual stress measurements and assessments of the ADIMEW test using elastic-plastic, cracked body, finite element analysis. (orig.)

  15. Development for dissimilar metal joint between stainless steel and zirconium by explosive bonding technique

    International Nuclear Information System (INIS)

    Onuma, Tsutomu; Matsumoto, Toshimi; Asano, Chooichi; Funamoto, Takao; Hirose, Yasuo; Sasada, Yasuhiro.

    1988-01-01

    Development of dissimilar metal joints between stainless steel and Zr for application to nuclear fuel reprocessing equipment was studied. Two dissimilar metal joints (Zr to SUS 304 L joint and its joint using Ta as insert metal) were made by the explosive bonding technique. After bonding, microstructure, tensile strength and corrosion test of dissimilar metal joints were investigated. The results indicated that: (1) The good dissimilar metal joint is obtained between stainless steel and Zr with a Ta insert metal by using explosive bonding technique. (2) A Ta insert metal retards a growth of intermetallic compounds at the bonding interface. (3) The strength of the dissimilar metal joint in this study is higher than that of Zr metal. Any local attack was not observed at the bonding interface after corrosion test. (author)

  16. Residual stress determination in an overlay dissimilar welded pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wan Chuck [ORNL; Em, Vyacheslav [Korea Atomic Energy Research Institute; Hubbard, Camden R [ORNL; Lee, Ho-Jin [Korea Atomic Energy Research Institute; Park, Kwang Soo [Doosan Heavy Industries & Construction

    2011-01-01

    Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  17. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    International Nuclear Information System (INIS)

    Woo, Wanchuck; Em, Vyacheslav; Hubbard, Camden R.; Lee, Ho-Jin; Park, Kwang Soo

    2011-01-01

    Highlights: → Determined residual stress distribution in a dissimilar weld overlay pipe. → Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. → Measured significant compression (-600 MPa) near the inner wall of overlay. → Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d o ) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  18. Residual stress determination in a dissimilar weld overlay pipe by neutron diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Woo, Wanchuck, E-mail: chuckwoo@kaeri.re.kr [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Em, Vyacheslav [Neutron Science Division, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Hubbard, Camden R. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Lee, Ho-Jin [Nuclear Materials Research Center, Korea Atomic Energy Research Institute, Daejeon 305-353 (Korea, Republic of); Park, Kwang Soo [Corporate R and D Institute, Doosan Heavy Industries and Construction, Changwon 641-792 (Korea, Republic of)

    2011-10-15

    Highlights: {yields} Determined residual stress distribution in a dissimilar weld overlay pipe. {yields} Consists of a ferritic (SA508), austenitic (F316L) steels, Alloy 182 consumable. {yields} Measured significant compression (-600 MPa) near the inner wall of overlay. {yields} Validate integrity of the inner wall for the pressurized nozzle nuclear structure. - Abstract: Residual stresses were determined through the thickness of a dissimilar weld overlay pipe using neutron diffraction. The specimen has a complex joining structure consisting of a ferritic steel (SA508), austenitic steel (F316L), Ni-based consumable (Alloy 182), and overlay of Ni-base superalloy (Alloy 52M). It simulates pressurized nozzle components, which have been a critical issue under the severe crack condition of nuclear power reactors. Two neutron diffractometers with different spatial resolutions have been utilized on the identical specimen for comparison. The macroscopic 'stress-free' lattice spacing (d{sub o}) was also obtained from both using a 2-mm width comb-like coupon. The results show significant changes in residual stresses from tension (300-400 MPa) to compression (-600 MPa) through the thickness of the dissimilar weld overlay pipe specimen.

  19. Mechanical Properties and Microstructure of Dissimilar Material Welded Joints

    Directory of Open Access Journals (Sweden)

    Ziewiec A.

    2014-10-01

    Full Text Available The paper presents results of the mechanical testing and the microstructure analysis of dissimilar welded joint of the R350HT steel and the high-manganese (Hadfield cast steel using Cr-Ni cast steel spacer. The simulation tests of the welded joint surface deformation were carried out. The macroscopic and microscopic investigation were made using light microscopy (LM and scanning electron microscopy (SEM. Content of the magnetic phase was measured using magnetoscope. The quantitative metallographic investigation was used for assessment of ferrite and martensite contents and X-ray diffraction phase analysis was carried out. The results showed that during cooling of the spacer after welding, the transformation of metastable austenite into martensite proceeded. In addition to work hardening, the phase transformation of austenite into martensite occurs during the process of the superficial deformation of the spacer while simulated exploitation. This leads to a substantial increase of hardness, and at the same time, causes the increase of wear resistance of the welded joints of crossovers.

  20. Microstructure-dependent fracture toughness (JIC) variations in dissimilar pipe welds for pressure vessel system of nuclear plants

    Science.gov (United States)

    Rathod, Dinesh W.; Pandey, Sunil; Singh, P. K.; Kumar, Suranjit

    2017-09-01

    In present study, dissimilar metal weld (DMW) joints between SA508Gr.3cl.1 ferritic steel and SS304LN pipes were prepared using Inconel 82/182, and Inconel 52/152 consumables. Metallurgical properties and their influence on fracture toughness of weldment regions and interfacial regions could play a significant role in integrity assessment of these joints. Ni-based consumables exhibit complex metallurgical properties at interfacial regions. The metallurgical characterization and fracture toughness studies of Inconel 82/182 and Inconel 52/152 joints have been carried out for determining the optimum consumable for DMW joint requirements and the effect of microstructure on fracture toughness in weldment regions. The present codes and procedures for integrity assessment of DMW joints have not given due considerations of metallurgical properties. The requirements for metallurgical properties by considering their effect on fracture toughness properties in integrity assessment have been discussed for reliable analysis. Inconel 82/182 is preferred over Inconel 52/152 joints owing to favorable metallurgical and fracture toughness properties across the interfacial and weldment regions.

  1. Characterising electron beam welded dissimilar metal joints to study residual stress relaxation from specimen extraction

    OpenAIRE

    Abburi Venkata, Kiranmayi; Truman, Christopher E; Smith, David J; Bhaduri, Arun K

    2016-01-01

    Nuclear power plants require dissimilar metal weld joints to connect the primary steam generator made from ferritic steel to the intermediate heat exchanger made from austenitic steel. Such joints are complex because of the mismatch in the thermal and the mechanical properties of the materials used in the joint. Electron Beam (EB) welding is emerging as a promising technique to manufacture dissimilar joints providing a great many advantages over conventional welding techniques, in terms of lo...

  2. Development of FBR piping bellows joint

    International Nuclear Information System (INIS)

    Tsukimori, Kazuyuki; Iwata, Koji

    1991-01-01

    Reduction of construction cost is one of the most important problems to realize a FBR (Fast Breeder Reactor) Plant. Significant reduction of the construction cost of a reactor building, related equipments and facilities can be expected by shortening the length of its long cooling pipes. Since the bellows has a great capacity for absorbing thermal expansion displacement, application of bellows expansion joints is considered as the most influential measure for reduction of the piping length. To confirm technological possibilities of application and practical use of bellows joints in the main piping systems, extensive R and D's, development of various methods for evaluating the strength of bellows, establishment of inspection and maintenance techniques, studies on safety logic, etc., were carried out by PNC from 1983 to 1988. Through these studies, technological possibilities of bellows joints were confirmed and the results were summarized in the 'Structural Design Guide for Class 1 Piping Bellows Expansion Joints of Fast Breeder Reactor for Elevated Temperature Service' and the 'Inspection and Maintenance Standards of Piping bellows expansion Joints'. (author)

  3. The rupture strength of dissimilar joints in high temperature

    International Nuclear Information System (INIS)

    Groenwall, B.

    1992-05-01

    In dissimilar joints between austenitic stainless steels and ferritic steels the heat affected zone in the ferritic steel always is the weakest link. Two different joints where the ferritic steel has been 10CrMo910 (2.25Cr1Mo) and X20CrMoV121 respectively (162Cr1Mo0.3V) has been investigated through thermal cycling and isothermal creep testing. In this case the purpose has been to investigate the weakest link and therefore both 10CrMo910 and X20CrMoV121 have been welded to themselves using the TIG-method with Inconel 82 (70Cr20Cr3Mn2). 5Nb as filler wire. Crossweld specimens have been taken from the joints. To accelerate the testing the tip temperature at thermal cycling and the temperature at isothermal creep testing has been in the region 600-650 degrees C. Low ductile fracture, which is typical for failures in practice, has been obtained by using a moderate tensile stress, 63 N/mm 2 . In the high temperature range, 650 degrees C, the thermal cycling compared to the isothermal testing had no influence but in lower temperatures the cycling caused decreased time to rupture. The time to rupture in thermal cycling as well as in isothermal testing as a function of testing temperature can be fitted to exponential curve of type t = a x e bT (where t and T are time and temperature respectively). Through extrapolation of the measured data it has been found that 10CrMo910 in hard conditions that is thermal cycling has a life time at 500 degrees C of about 100 000 h. If the operational temperature is constant the life time will be about four times longer. The X20CrMoV121 on the other hand has a life time at thermal cycling at 500 degrees C and moderate tensile stress of about 3 000 000 h. This means that the tensile stress can be increased considerably. The cracks appear in 10CrMo910 closely to the fusion line but in the X20CrMoV121 steel cracking and fracture arise in the heat affected zone some millimeters from the fusion line. (au)

  4. Microstructure evolution in dissimilar AA6060/copper friction stir welded joints

    Science.gov (United States)

    Kalashnikova, T. A.; Shvedov, M. A.; Vasilyev, P. A.

    2017-12-01

    Friction stir welding process has been applied for making a dissimilar copper/aluminum alloy joint. The grain microstructure and mechanical properties of the obtained joint were studied. The structure of the cross-section of the FSW compound was analyzed. The microstructural evolution of the joint was examined using optical microscopy. The mechanical properties of the intermetallic particles were evaluated by measuring the microhardness according to the Vickers method. The microhardness of the intermetallic particles was by a factor of 4 lower than that of the particles obtained by fusion welding. The results of the investigations enable using friction stir welding for making dissimilar joints.

  5. Composite pipe to metal joint

    Science.gov (United States)

    Leslie, James C.; Leslie, II, James C.; Heard, James; Truong, Liem V.; Josephson, Marvin

    2017-06-27

    A method for making a metal to composite tube joint including selecting an elongated interior fitting constructed with an exterior barrel, reduced in exterior diameter to form a distally facing annular shoulder and then projecting still further distally to form an interior sleeve having a radially outwardly facing bonding surface. Selecting an elongated metal outer sleeve formed proximally with a collar constructed for receipt over the barrel and increased in interior diameter and projecting distally to form an exterior sleeve having a radially inwardly facing bonding surface cooperating with the first bonding surface to form an annulus receiving an extremity of a composite tube and a bond bonding the extremity of the tube to the bonding surfaces.

  6. The metallurgy, mechanics, modelling and assessment of dissimilar material brazed joints

    International Nuclear Information System (INIS)

    Hamilton, Niall Robert; Wood, James; Galloway, Alexander; Olsson Robbie, Mikael Brian; Zhang Yuxuan

    2013-01-01

    At the heart of any procedure for modelling and assessing the design or failure of dissimilar material brazed joints there must be a basic understanding of the metallurgy and mechanics of the joint. This paper is about developing this understanding and addressing the issues faced with modelling and predicting failure in real dissimilar material brazed joints and the challenges still to be overcome in many cases. An understanding of the key metallurgical features of such joints in relation to finite element modelling is presented in addition to a study of the mechanics and stress state at an abrupt interface between two materials. A discussion is also presented on why elastic singularities do not exist based on a consideration of the assumption of an abrupt change in material properties and plasticity in the vicinity of the joint. In terms of modelling real dissimilar material brazed joints; there are several barriers to accurately capturing the stress state in the region of the joint and across the brazed layer and these are discussed in relation to a metallurgical study of a real dissimilar material brazed joint. However, this does not preclude using a simplified modelling approach with a representative braze layer in design and failure assessment away from the interface. In addition modelling strategies and techniques for assessing the various failure mechanisms of dissimilar material brazed joints are discussed. The findings from this paper are applicable to dissimilar material brazed joints found in a range of applications; however the references listed are primarily focussed on work in fusion research and development.

  7. A Practical Test Method for Mode I Fracture Toughness of Adhesive Joints with Dissimilar Substrates

    Energy Technology Data Exchange (ETDEWEB)

    Boeman, R.G.; Erdman, D.L.; Klett, L.B.; Lomax, R.D.

    1999-09-27

    A practical test method for determining the mode I fracture toughness of adhesive joints with dissimilar substrates will be discussed. The test method is based on the familiar Double Cantilever Beam (DCB) specimen geometry, but overcomes limitations in existing techniques that preclude their use when testing joints with dissimilar substrates. The test method is applicable to adhesive joints where the two bonded substrates have different flexural rigidities due to geometric and/or material considerations. Two specific features discussed are the use of backing beams to prevent substrate damage and a compliance matching scheme to achieve symmetric loading conditions. The procedure is demonstrated on a modified DCB specimen comprised of SRIM composite and thin-section, e-coat steel substrates bonded with an epoxy adhesive. Results indicate that the test method provides a practical means of characterizing the mode I fracture toughness of joints with dissimilar substrates.

  8. 49 CFR 192.287 - Plastic pipe: Inspection of joints.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Inspection of joints. 192.287... Than by Welding § 192.287 Plastic pipe: Inspection of joints. No person may carry out the inspection of joints in plastic pipes required by §§ 192.273(c) and 192.285(b) unless that person has been qualified by...

  9. Microstructural characterization and properties of dissimilar joints between stainless steels done by fusion process

    International Nuclear Information System (INIS)

    Bauly, Julio Cesar

    2000-01-01

    The chemical, mechanical and microstructural characterization of a dissimilar joint between SA-336 class F347 austenitic and SA-479 type 414 martensitic stainless steels were done, welded by GTAW process. The results of the tensile strength of the joint welded with the consumable ER Ni Cr-3, showed higher values compared to those of the base metal SA-336 class F347 of lower resistance in the dissimilar joint. These results were complemented by longitudinal bends tests, susceptibility to intergranular attack tests, hardness tests, optical microscopy, scanning electron microscopy and chemical analysis. That characterization compared to the one of dissimilar joint welded with ER309L consumable, submitted to the same mentioned tests, leads to the conclusion that the consumable of nickel ERNiCr-3 seems to be the best applicable consumable, compared the ER309L. The main welding parameters were also obtained, in order to compose a database for a future qualification of the welding procedure. Besides, situations possible to be joint in this type of joint, were simulated, such as its weldability using the laser processing, joint welded without material addition and without root protection with inert gas. The results of the tensile strength of these welded joint, showed values superior to the base metal SA-336 class F347 of lower resistance in the dissimilar joint. These results were complemented by hardness tests and chemical analysis, also confirming that these simulated situations assist to the values of the strength of the joint, even if diverging with the theoretical studies done with the application of the Schaeffler Diagram as well as with the well known weldability techniques for this type of dissimilar joint. A theoretical discussion was also done, using the Schaeffler Diagram, with base in a review of the literature, where the welding needs was analyzed with or without metal addition, using the values of chemical composition of the base metals and specified

  10. Tensile and Fatigue Properties of Single and Multiple Dissimilar Welded Joints of DP980 and HSLA

    Science.gov (United States)

    Cui, Q. L.; Parkes, D.; Westerbaan, D.; Nayak, S. S.; Zhou, Y.; Saha, D. C.; Liu, D.; Goodwin, F.; Bhole, S.; Chen, D. L.

    2017-02-01

    The present study focused on single and multiple dissimilar joints between DP980 and high-strength low-alloy (HSLA) galvanized steels. The tensile properties of the dissimilar joint between the strong DP980 and the relatively soft HSLA reflected only the properties of HSLA with plastic deformation, and final fracture took place entirely in HSLA. The fatigue properties of the dissimilar joints were more intriguing, with the strong DP980 outperforming at high stress amplitude and the ductile HSLA outperforming at low stress amplitude. For different load amplitudes, fatigue failure occurred in different materials and at different locations. The fatigue strength of DP980 was more negatively impaired by weld defects than that of HSLA.

  11. Finite element normal mode analysis of resistance welding jointed of dissimilar plate hat structure

    Science.gov (United States)

    Nazri, N. A.; Sani, M. S. M.

    2017-10-01

    Structural joints offer connection between structural element (beam, plate, solid etc.) in order to build a whole assembled structure. The complex behaviour of connecting elements plays a valuable role in characteristics of dynamic such as natural frequencies and mode shapes. In automotive structures, the trustworthiness arrangement of the structure extremely depends on joints. In this paper, top hat structure is modelled and designed with spot welding joint using dissimilar materials which is mild steel 1010 and stainless steel 304, using finite element software. Different types of connector elements such as rigid body element (RBE2), welding joint element (CWELD), and bar element (CBAR) are applied to represent real connection between two dissimilar plates. Normal mode analysis is simulated with different types of joining element in order to determine modal properties. Natural frequencies using RBE2, CBAR and CWELD are compared to equivalent rigid body method. Connection that gives the lowest percentage error among these three will be selected as the most reliable joining for resistance spot weld. From the analysis, it is shown that CWELD is better compared to others in term of weld joining among dissimilar plate materials. It is expected that joint modelling of finite element plays significant role in structural dynamics.

  12. Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials

    Science.gov (United States)

    Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei

    2016-11-01

    Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.

  13. Environmental Degradation of Dissimilar Austenitic 316L and Duplex 2205 Stainless Steels Welded Joints

    Directory of Open Access Journals (Sweden)

    Topolska S.

    2017-12-01

    Full Text Available The paper describes structure and properties of dissimilar stainless steels welded joints between duplex 2205 and austenitic 316L steels. Investigations were focused on environmentally assisted cracking of welded joints. The susceptibility to stress corrosion cracking (SCC and hydrogen embrittlement was determined in slow strain rate tests (SSRT with the strain rate of 2.2 × 10−6 s−1. Chloride-inducted SCC was determined in the 35% boiling water solution of MgCl2 environment at 125°C. Hydrogen assisted SCC tests were performed in synthetic sea water under cathodic polarization condition. It was shown that place of the lowest resistance to chloride stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon was connected with undesirable structure of HAZ comprising of large fractions of ferrite grains with acicular austenite phase. Hydrogen assisted SCC tests showed significant reduction in ductility of duplex 2205 steel while austenitic 316L steel remains almost immune to degradation processes. SSR tests of dissimilar welded joints revealed a fracture in the area of austenitic steel.

  14. X-ray radiography of pipe-line corner joints

    International Nuclear Information System (INIS)

    Volkov, A.S.; Borodin, V.A.; Shablov, S.V.; Krusser, T.B.; Korobejnikov, V.A.

    1983-01-01

    Causes of non-uniformity of photographic density of X-rayograms of the pipe-connector corner welded joints of NPP equipment are studied. It is shown that distribution of photographic density on X-rayograms for the pipe-connector welded joint increases with the axis slope of the penetrating radiation beam relative to the film plane. In this connection an optimum value of the slope constitutes 45 deg at the wall thickness ratio Scub(con)/Ssub(pipe)>=0.30. At lower values of the ratio the axis slope of the penetrating radiation beam to the film plane is recommended to be equal to 30 deg. The X-rayogram portions of the pipe-connector welded joints must have photographic density not exceeding 4.5 un and be analysed only with negatoscopes with respectively high luminescence brightness

  15. Construction of Steel Pipe Sheet Piles with Newly Developed Joint ...

    African Journals Online (AJOL)

    H-joint in steel pipe sheet piles (SPSP) is introduced and developed, the joint is made by welding a cylindrical steel pile on either side of an H steel section, welding is continuous along their lengths therefore it is completely waterproof with high strength; the two connected piles are installed simultaneously hence short ...

  16. Superior bonding properties of dissimilar steel joint produced by electroslag remelting

    Science.gov (United States)

    Lee, Yongmoon; Lee, Taekyung; Kim, Byeong Hong; Lee, Chong Soo

    2015-11-01

    The joining of dissimilar steels, called clad steel, has attracted great attention recently due to its good material performances and productivity. The present work utilized an electroslag-remelting (ESR) process to join dissimilar carbon and stainless steels with enhanced bonding properties. The microstructural characteristics and bonding properties of the developed ESR-clad steel were investigated in comparison to those of other clad steels manufactured by conventional methods, including hot roll-bonding and weld overlaying. The microstructure of the developed alloy gradually changed within the bonding layer; this change is discussed in light of the phase transformation and fracture behavior. The ESR-clad steel had much higher bonding strength compared to the other steel joints in shear testing. Such an improvement in the bonding properties was attributed to the defect-free interface and low residual stress in the graded bonding layer of the ESR-clad steel.

  17. Weldability of dissimilar joint between F82H and SUS316L under fiber laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Serizawa, Hisashi [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Mori, Daiki; Shirai, Yuma; Ogiwara, Hiroyuki; Mori, Hiroaki [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)

    2013-10-15

    Highlights: • The microstructure of F82H/SUS316L dissimilar joint can be divided into four regions. • In the case without beam position shift, hardness of WM cannot be reduced by PWHT. • The fiber laser welding would be applicable for constructing the dissimilar joint. -- Abstract: As one of the high beam quality heat sources, 4 kW fiber laser was applied for joining between reduced activation ferritic/martensitic steel, F82H and SUS316L austenitic stainless steel, and the microstructural analyses and Vickers hardness measurements were carried out before and after post-weld heat treatment (PWHT). The microstructure of joint can be divided into four regions which are base metal of F82H, heat affected zone (HAZ) in F82H, weld metal (WM) and base metal of SUS316L. Also, it is revealed that the high-power fiber laser can be employed for constructing butt joint between F82H and SUS316L by applying PWHT and shifting the laser beam position to SUS316L, where the distance between the contact face and beam should be set as a range from radius to diameter of laser beam.

  18. Characterising electron beam welded dissimilar metal joints to study residual stress relaxation from specimen extraction

    International Nuclear Information System (INIS)

    Abburi Venkata, K.; Truman, C.E.; Smith, D.J.; Bhaduri, A.K.

    2016-01-01

    Nuclear power plants require dissimilar metal weld joints to connect the primary steam generator made from ferritic steel to the intermediate heat exchanger made from austenitic steel. Such joints are complex because of the mismatch in the thermal and the mechanical properties of the materials used in the joint. Electron Beam (EB) welding is emerging as a promising technique to manufacture dissimilar joints providing a great many advantages over conventional welding techniques, in terms of low heat input, high heat intensity, narrow fusion and heat affected zones, deeper penetration and increased welding speeds. However before this method can be considered for implementation in an actual plant, it is essential for a careful and a comprehensive outlining of the joint characteristics and the apparent effects on performance during service. In the present study, an EB welded joint was manufactured using austenitic AISI 316LN stainless steel and a ferritic-martensitic P91 steel, without the addition of filler material. Neutron diffraction measurement was conducted on the welded plate to measure the residual stress distribution across the weld as well as through the thickness of the plate. A finite element analysis was conducted on a two-dimensional cross-sectional model using ABAQUS code to simulate the welding process and predict the residual stresses, implementing the effects of solid-state phase transformation experienced by P91 steel. The predicted residual stresses were transferred to a 3D finite element model of the plate to simulate the machining and extraction of a C(T) blank specimen from the welded plate and the extent of stress relaxation is studied.

  19. Novel Dissimilar Joints Between Alloy 800H and 2.25%Cr and 1%Mo Steel

    Energy Technology Data Exchange (ETDEWEB)

    DebRoy, Tarasankar

    2017-12-31

    Dissimilar metal joints between ferritic steels and nickel base alloys are currently fabricated using conventional arc welding processes with selected filler metal combinations. The dissimilar metal joints contain abrupt changes in composition over a relatively small distance. Many years of service at elevated temperatures has shown that these welds are susceptible to creep and creep fatigue failures. The primary mechanism for these creep failures involves carbon diffusion from the ferritic steel to the nickel base alloy. As a result, a carbon depleted zone is created that contains very few stable carbides. This work used additive manufacturing (AM) technologies as a highly controllable means for reducing carbon migration through theoretically designed, compositionally graded transition joints guided by appropriate thermodynamic, kinetic and heat transfer and fluid flow modeling. The contents of the report include the objectives and tasks set forth by the PI and collaborators, major technical accomplishments throughout the research and additional details in the form of technical publications resulting from the NEUP grant and reports from the collaborating university and national laboratory.

  20. Lap and butt joints of dissimilar stainless steels welded by CO2 laser

    Science.gov (United States)

    Daurelio, Giuseppe; Dionoro, G.; Memola Capece Minutolo, F.; Panagopoulos, Christos N.

    1993-05-01

    This work concerns the lap welding of dissimilar (AISI 304 - 430, AISI 430 - 304, AISI 316 - 430, and AISI 430 - 316) stainless steels and the butt welding of dissimilar (AISI 304 - 316 and AISI 304 - 430) ones using a fast axial flow 2 kW cw CO2 laser (B.O.C. Laser Ltd.). Two covering gases, He and N2, are used fed coaxially to the laser beam through a 12 mm outlet diameter nozzle at a flow rate varying from 1.67 to 1.87 X 10-3)m3/s. The influence of the process parameters, such as power level, covering gas, and speed on the quality of the welded joints is examined. In the second part of the work laser lap and butt welds of dissimilar stainless steels are characterized by macro and micro graphic investigations to enable structural evaluations. Fillet weld morphology and quality of the same specimens is examined for the two different covering gases, He and N2. Moreover, the different structural aspects of the melted zones obtained with laser welds of the same pair of stainless steels, but with the beam impinging first on the austenitic stainless steel (e.g., AISI 304 - 430) and then the ferritic one (e.g., AISI 430 - 304), or vice versa, are also studied and evaluated.

  1. Tensile properties of shielded metal arc welded dissimilar joints of nuclear grade ferritic steel and austenitic stainless steel

    Science.gov (United States)

    Karthick, K.; Malarvizhi, S.; Balasubramanian, V.; Krishnan, S. A.; Sasikala, G.; Albert, Shaju K.

    2016-12-01

    In nuclear power plants, modified 9Cr-1Mo ferritic steel (Grade 91 or P91) is used for constructing steam generators (SG's) whereas austenitic stainless steel (AISI 316LN) is a major structural member for intermediate heat exchanger (IHX). Therefore, a dissimilar joint between these materials is unavoidable. In this investigation, dissimilar joints were fabricated by Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. Transverse tensile properties and Charpy V-notch impact toughness for different regions of dissimilar joints of modified 9Cr-1Mo ferritic steel and AISI 316LN austenitic stainless steel were evaluated as per the standards. Microhardness distribution across the dissimilar joint was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. The transverse tensile properties of the joint is found to be inferior to base metals. Impact toughness values of different regions of dissimilar metal weld joint (DMWJ) is slightly higher than the prescribed value. Formation of a soft zone at the outer edge of the HAZ will reduce the tensile properties of DMWJ. The complex microstructure developed at the interfaces of DMWJ will reduce the impact toughness values.

  2. Microstructure and Mechanical Properties of Friction Stir Spot-Welded IF/DP Dissimilar Steel Joints

    Science.gov (United States)

    Sarkar, Rajarshi; Sengupta, Shiladitya; Pal, Tapan Kumar; Shome, Mahadev

    2015-11-01

    Interstitial-free (IF) and dual-phase (DP) steel sheets of 1-mm thickness were joined by friction stir spot welding with a convex shoulder tool. Two different combinations were used; one with IF as top sheet (IF/DP) and another with DP as top sheet (DP/IF). Material intermixing between the overlapping sheets takes place within the stirred zone. The truncated sheet interface curls upward into the top sheet, more so in case of IF/DP, due to lower resistance offered by the top (IF) sheet to the upward migrating bottom (DP) sheet material. Material from the IF steel contains ferrite phases, while that from the DP steel contains acicular ferrite and lath martensite. Under quasi-static loading, the crack passes along the dissimilar interface and into the top sheet thickness, resulting in pull-out failure. Under cyclic loading, the failure is brought about by the initiation of kinked fatigue cracks and their subsequent propagation through the top and bottom sheet thickness. The dominant fatigue crack moves through the reduced top sheet thickness. The mechanical performance of DP/IF is better than IF/DP owing to higher strength of the stirred zone. The mechanical performances of the dissimilar joints are intermediate to that of the similar material joints.

  3. Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

    Science.gov (United States)

    Rahmani, Mehdi; Eghlimi, Abbas; Shamanian, Morteza

    2014-10-01

    To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.

  4. Mechanical and metallurgical properties of dissimilar metal joints using novel joining techniques

    Science.gov (United States)

    Ashcroft, Emma Jane

    In recent years there have been significant new developments in welding processes for joining stainless steel and dissimilar metals. This is associated with the rise in interest of using stainless steel in the automotive industry from both car manufacturers and stainless steel producers. The main reason for using stainless steel within the automotive industry is the combination of formability and high strength but also the improved corrosion resistance when compared to zinc coated mild steel. This research explores the mechanical and metallurgical properties of dissimilar metal joining and determines a relationship between the fatigue properties and weld geometry. The research focuses on the relatively unexplored joining techniques of Laser Hybrid Welding and Cold Metal Transfer applied to joining stainless steel grades Hy-Tens 1000 and LDX 2101 to Dogal 260RP-X mild steel. The joints are assessed in terms of tensile, fatigue and metallurgical properties. Experimental results and analysis show that the fatigue properties of both laser hybrid welding and cold metal transfer joints are a linear relationship with a negative gradient to value of the root angle on the mild steel side of the joints, as the angle at the root decreases the fatigue life increases.It was found that when joining the material combinations outlined in this research with Laser Hybrid Welding the resulting solidified weld pool was chemically inhomogeneous. However, welds produced using Cold Metal Transfer resulted in a chemically homogenous weld pool and consistent microhardness. Comparisons with laser welding show that laser hybrid welding and cold metal transfer can produce joints with mechanical properties comparable to welding methods currently being used in the automotive industry, for example, laser welding.

  5. Analysis on the Fracture of Al-Cu Dissimilar Materials Friction Stir Welding Lap Joint

    Science.gov (United States)

    Sun, Hongyu; Zhou, Qi; Zhu, Jun; Peng, Yong

    2017-12-01

    Friction stir welding (FWS) is regarded as a more plausible alternative to other welding methods for Al-Cu dissimilar joining. However, the structure of an FSW joint is different from others. In this study, lap joints of 6061 aluminum alloy and commercially pure copper were produced by FSW, and the effects of rotation rate on macromorphology, microstructure and mechanical properties were investigated. In addition, a fracture J integral model was used to analyze the effect of microstructure on the mechanical properties. The results revealed that the macrodefect-free joints were obtained at a feed rate of 150 mm/min and 1100 rpm and that the failure load of the joint reached as high as 4.57 kN and only reached 2.91 kN for the 900 rpm, where tunnel defects were identified. Particle-rich zones composed of Cu particles dispersed in an Al matrix, and "Flow tracks" were observed by the EDS. The J integral results showed that the microdefects on the advancing side cause serious stress concentration compared with the microdefects located on the Al-Cu interface, resulting in the fracture of the joints.

  6. The Role of Mechanical Connection during Friction Stir Keyholeless Spot Welding Joints of Dissimilar Materials

    Directory of Open Access Journals (Sweden)

    Xiao Liu

    2017-06-01

    Full Text Available Contrast experiments of lap joints among dissimilar AZ31B Mg alloy, Mg99.50, zinc-coated DP600 sheet, and non-zinc-coated DP600 sheet were made by friction stir keyholeless spot welding (FSKSW and vacuum diffusion welding (VDW, respectively. Scanning electron microscopy (SEM and energy disperse spectroscopy (EDS were used to investigate the microstructures and components of the joints welded. The experimental results show that the FSKSW bonding method is a kind of compound mode that contains a mechanical connection and element diffusion fusion connection, in which mechanical connection has the main decisive function on joints of Mg/steel. Elements diffusion exists in the interfacial region of the joints and the elements diffusion extent is basically the same to that of VDW. The elements’ diffusion in Mg/steel using FSKSW is defined in the reaction between small amounts elements of the base metal and zinc-coated metals. The intermetallic compounds and composite oxide perform some reinforcement on the mechanical connection strength.

  7. 49 CFR 192.285 - Plastic pipe: Qualifying persons to make joints.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Qualifying persons to make joints... Materials Other Than by Welding § 192.285 Plastic pipe: Qualifying persons to make joints. (a) No person may make a plastic pipe joint unless that person has been qualified under the applicable joining procedure...

  8. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  9. CHARACTERISATION OF SPOT WELD GROWTH ON DISSIMILAR JOINTS WITH DIFFERENT THICKNESSES

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2012-06-01

    Full Text Available A sound weld from spot welding is what most manufacturers desire and prefer for mechanical assemblies in their systems. The robustness is mainly attributed to the joining mechanism of mechanical parts. This paper focuses on the effect of parametric changes for dissimilar joints using 304 austenitic stainless steel and carbon steel of two different thicknesses. A pneumatic-based spot welder was used to accomplish the entire welding process. The parameters varied during the experiments are the welding current and welding time, while the electrode pressing force and electrode tip size are kept constant. The welding process began from a poor weld and moved on to a better weld by increasing the process parameters. However, this study is limited to the basic parametric variation to find the optimum parametric setup for 1 and 2 mm base metals. The welded specimens are subjected to tensile, hardness and metallurgical tests to characterise the spot weld growth for both thicknesses.

  10. Microstructures and mechanical properties of friction stir welded dissimilar steel-copper joints

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, M.; Abbasi, M.; Poursina, D.; Gheysarian, A. [University of Kashan, Kashan (Iran, Islamic Republic of); Bagheri, B. [Amirkabir University of Technology, Tehran (Iran, Islamic Republic of)

    2017-03-15

    Welding dissimilar metals by fusion welding is challenging. It results in welding defects. Friction stir welding (FSW) as a solid-state joining method can overcome these problems. In this study, 304L stainless steel was joined to copper by FSW. The optimal values of the welding parameters traverse speed, rotational speed, and tilt angle were obtained through Response surface methodology (RSM). Under optimal welding conditions, the effects of welding pass number on the microstructures and mechanical properties of the welded joints were investigated. Results indicated that appropriate values of FSW parameters could be obtained by RSM and grain size refinement during FSW mainly affected the hardness in the weld regions. Furthermore, the heat from the FSW tool increased the grain size in the Heat-affected zones (HAZs), especially on the copper side. Therefore, the strength and ductility decreased as the welding pass number increased because of grain size enhancement in the HAZs as the welding pass number increased.

  11. MICROSTRUCTURE AND FATIGUE PROPERTIES OF DISSIMILAR SPOT WELDED JOINTS OF AISI 304 AND AISI 1008

    Directory of Open Access Journals (Sweden)

    Nachimani Charde

    2013-06-01

    Full Text Available Carbon steel and stainless steel composites are being more frequently used for applications requiring a corrosion resistant and attractive exterior surface and a high strength structural substrate. Spot welding is a potentially useful and efficient jointing process for the production of components consisting of these two materials. The spot welding characteristics of weld joints between these two materials are discussed in this paper. The experiment was conducted on dissimilar weld joints using carbon steel and 304L (2B austenitic stainless steel by varying the welding currents and electrode pressing forces. Throughout the welding process; the electrical signals from the strain sensor, current transducer and terminal voltage clippers are measured in order to understand each and every millisecond of the welding process. In doing so, the dynamic resistances, heat distributions and forging forces are computed for various currents and force levels within the good welds’ regions. The other process controlling parameters, particularly the electrode tip and weld time, remained constant throughout the experiment. The weld growth was noted for the welding current increment, but in the electrode force increment it causes an adverse reaction to weld growth. Moreover, the effect of heat imbalance was clearly noted during the welding process due to the different electrical and chemical properties. The welded specimens finally underwent tensile, hardness and metallurgical testing to characterise the weld growth.

  12. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  13. CORROSION OF COPPER PIPES JOINTS IN SIMULATED OPERATING CONDITIONS

    Directory of Open Access Journals (Sweden)

    Alexander Dodek

    2012-02-01

    Full Text Available Joining of copper pipes used for liquid media transport are made as demountable and fixation joints. This work deals with corrosion behavior of the joints made by soft soldering, hard soldering and fitting. Corrosion properties of the joints were studied after 11 month exposition in conditions simulated the operating environment. The experiment was made in the 3% NaCl solution, at temperature 20° C for 16 hours and at 80° C for 8 hours per day, the solution was flowing 8 hours by the average rate 0,27 m.s-1. Evaluation of the joints corrosion attacks was made visually, by light and electron microscopy with chemical analyses of corrosion products.

  14. CORROSION OF COPPER PIPES JOINTS IN SIMULATED OPERATING CONDITIONS

    Directory of Open Access Journals (Sweden)

    Alexander Dodek

    2011-10-01

    Full Text Available Joining of copper pipes used for liquid media transport are made as demountable and fixation joints. This work deals with corrosion behavior of the joints made by soft soldering, hard soldering and fitting. Corrosion properties of the joints were studied after 11 month exposition in conditions simulated the operating environment. The experiment was made in the 3% NaCl solution, at temperature 20° C for 16 hours and at 80° C for 8 hours per day, the solution was flowing 8 hours by the average rate 0,27 m.s-1. Evaluation of the joints corrosion attacks was made visually, by light and electron microscopy with chemical analyses of corrosion products.

  15. Microstructure and mechanical properties of laser welded dissimilar DP600/DP980 dual-phase steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Farabi, N. [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Chen, D.L., E-mail: dchen@ryerson.ca [Department of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario M5B 2K3 (Canada); Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L 3G1 (Canada)

    2011-01-21

    Research highlights: > Laser welding results in a significant hardness rise in the fusion zone, but the formation of a soft zone in the heat-affected zone. > A characteristic unsymmetrical hardness profile is observed across the dissimilar joint. > Yield point phenomenon with only stage III strain hardening occurs after welding. > Fatigue life at higher stress amplitudes is equivalent to that of DP600 steel despite slightly lower fatigue limit. - Abstract: The use of dual phase (DP) steels in the automobile industry unavoidably involves welding and dynamic loading. The aim of this investigation was to evaluate the microstructural change and mechanical properties of laser welded dissimilar DP600/DP980 steel joints. The dissimilar joints showed a significant microstructural change from nearly full martensite in the fusion zone (FZ) to the unchanged ferrite-martensite dual-phase microstructure in the base metal. The welding resulted in a significant hardness increase in the FZ but the formation of a soft zone in the heat-affected zone (HAZ). The dissimilar welded joints were observed to exhibit a distinctive unsymmetrical hardness profile, yield-point-like phenomenon, and single-stage work hardening characteristic, with yield strength and work hardening rate lying in-between those of DP600 and DP980 base metals, and ultimate tensile strength equivalent to that of DP600 base metal. Although the welded joints showed a lower fatigue limit than the base metals, the fatigue life of the welded joints at higher stress amplitudes was almost the same as that of the DP600 base metal. The welded joints failed in the soft zone at the DP600 side under tensile loading and fatigue loading at the higher stress amplitudes. Fatigue crack initiation occurred from the specimen surface and crack propagation was characterized by typical fatigue striation together with secondary cracks.

  16. Microstructure and mechanical properties of weld-bonded and resistance spot welded magnesium-to-steel dissimilar joints

    International Nuclear Information System (INIS)

    Xu, W.; Chen, D.L.; Liu, L.; Mori, H.; Zhou, Y.

    2012-01-01

    Highlights: ► Adhesive reduces shrinkage porosity and stress concentration around the weld nugget. ► Adhesive promotes the formation of intermetallic compounds during weld bonding. ► In Mg/steel joints fusion zone appears only at the Mg side with dendritic structures. ► Weld-bonded Mg/steel joints are considerably stronger than RSW Mg/steel joints. ► Fatigue strength is three-fold higher for weld-bonded joints than for RSW joints. - Abstract: The aim of this study was to evaluate microstructures, tensile and fatigue properties of weld-bonded (WB) magnesium-to-magnesium (Mg/Mg) similar joints and magnesium-to-steel (Mg/steel) dissimilar joints, in comparison with resistance spot welded (RSW) Mg/steel dissimilar joints. In the WB Mg/Mg joints, equiaxed dendritic and divorced eutectic structures formed in the fusion zone (FZ). In the dissimilar joints of RSW and WB Mg/steel, FZ appeared only at Mg side with equiaxed and columnar dendrites. At steel side no microstructure changed in the WB Mg/steel joints, while the microstructure in the RSW Mg/steel joints consisted of lath martensite, bainite, pearlite and retained austenite leading to an increased microhardness. The relatively low cooling rate suppressed the formation of shrinkage porosity but promoted the formation of MgZn 2 and Mg 7 Zn 3 in the WB Mg/steel joints. The added adhesive layer diminished stress concentration around the weld nugget. Both WB Mg/Mg and Mg/steel joints were significantly stronger than RSW Mg/steel joints in terms of the maximum tensile shear load and energy absorption, which also increased with increasing strain rate. Fatigue strength was three-fold higher for WB Mg/Mg and Mg/steel joints than for RSW Mg/steel joints. Fatigue failure in the RSW Mg/steel joints occurred from the heat-affected zone near the notch root at lower load levels, and in the mode of interfacial fracture at higher load levels, while it occurred in the Mg base metal at a maximum cyclic load up to ∼10 kN in

  17. High Temperature Stability of Dissimilar Metal Joints in Fission Surface Power Systems

    Science.gov (United States)

    Locci, Ivan E.; Nesbitt, James A.; Ritzert, Frank J.; Bowman, Cheryl L.

    2007-01-01

    Future generations of power systems for spacecraft and lunar surface systems will likely require a strong dependence on nuclear power. The design of a space nuclear power plant involves integrating together major subsystems with varying materia1 requirements. Refractory alloys are repeatedly considered for major structural components in space power reactor designs because refractory alloys retain their strength at higher temperatures than other classes of metals. The relatively higher mass and lower ductility of the refractory alloys make them less attractive for lower temperature subsystems in the power plant such as the power conversion system. The power conversion system would consist more likely of intermediate temperature Ni-based superalloys. One of many unanswered questions about the use of refractory alloys in a space power plant is how to transition from the use of the structural refractory alloy to more traditional structural alloys. Because deleterious phases can form when complex alloys are joined and operated at elevated temperatures, dissimilar material diffusion analyses of refractory alloys and superalloys are needed to inform designers about options of joint temperature and operational lifetime. Combinations of four superalloys and six refractory alloys were bonded and annealed at 1150 K and 1300 K to examine diffusional interactions in this study. Joints formed through hot pressing and hot isostatic pressing were compared. Results on newer alloys compared favorably to historical data. Diffusional stability is promising for some combinations of Mo-Re alloys and superalloys at 1150 K, but it appears that lower joint temperatures would be required for other refractory alloy couples.

  18. Mechanical Behaviors of Friction Stir Spot Welded Joints of Dissimilar Ferrous Alloys under Opening-Dominant Combined Loads

    Directory of Open Access Journals (Sweden)

    Md. Abu Mowazzem Hossain

    2014-01-01

    Full Text Available Mechanical properties and failure behaviors of friction stir spot welded (FSSW joints of two dissimilar ferrous alloys, cold-rolled carbon steel (SPCC and 409L stainless steel (SUS 409L, are investigated under opening-dominant combined loads. The texture of dissimilar FSSW joints depends on the upper sheet material. The failure contours for the FSSW joints under combined loads are constructed in terms of the axial load and shear load by modifying existing failure criteria for resistance spot welds. The shape of the failure contour also depends on the upper sheet material. The failure contours are nearly elliptic in shape when the upper sheet is SPCC and are relatively straight lines when the upper sheet is SUS 409L.

  19. Microstructure and mechanical properties of similar and dissimilar joints of aluminium alloy and pure copper by friction stir welding

    Directory of Open Access Journals (Sweden)

    V.C. Sinha

    2016-09-01

    Full Text Available In the present study, the microstructure and mechanical properties of similar and dissimilar friction stir welded joints of aluminium alloy (AlA and pure copper (Cu were evaluated at variable tool rotational speeds from 150 to 900 rpm in steps of 150 rpm at 60 mm/min travel speed and constant tilt angle 2°. The interfacial microstructures of the joints were characterised by optical and scanning electron microscopy. The Al4Cu9, AlCu, Al2Cu and Al2Cu3 intermetallic compounds have been observed at the interface and stir zone region of dissimilar Al/Cu FSWed joints. Variation in the grain size was observed in the stir zone depending upon the heat input value. Axial force, traverse force and torque value were analysed with variation in tool rotational speed. Residual stresses were measured at the stir zone by X-ray diffraction technique. Maximum ultimate tensile strength of ∼75% of AlA strength for AlA–AlA joints has been obtained at 750 rpm and for Cu–Cu joint tensile strength of ∼100% of tensile strength of Cu was obtained at 300 rpm. However, for Cu–AlA joint when processed at 600 rpm tool rotational speed achieved maximum ultimate tensile strength of ∼77% of AlA.

  20. The Optimization of Process Parameters and Microstructural Characterization of Fiber Laser Welded Dissimilar HSLA and MART Steel Joints

    Directory of Open Access Journals (Sweden)

    Celalettin Yuce

    2016-10-01

    Full Text Available Nowadays, environmental impact, safety and fuel efficiency are fundamental issues for the automotive industry. These objectives are met by using a combination of different types of steels in the auto bodies. Therefore, it is important to have an understanding of how dissimilar materials behave when they are welded. This paper presents the process parameters’ optimization procedure of fiber laser welded dissimilar high strength low alloy (HSLA and martensitic steel (MART steel using a Taguchi approach. The influence of laser power, welding speed and focal position on the mechanical and microstructural properties of the joints was determined. The optimum parameters for the maximum tensile load-minimum heat input were predicted, and the individual significance of parameters on the response was evaluated by ANOVA results. The optimum levels of the process parameters were defined. Furthermore, microstructural examination and microhardness measurements of the selected welds were conducted. The samples of the dissimilar joints showed a remarkable microstructural change from nearly fully martensitic in the weld bead to the unchanged microstructure in the base metals. The heat affected zone (HAZ region of joints was divided into five subzones. The fusion zone resulted in an important hardness increase, but the formation of a soft zone in the HAZ region.

  1. The interface microstructure, mechanical properties and corrosion resistance of dissimilar joints during multipass laser welding for nuclear power plants

    Science.gov (United States)

    Li, Gang; Lu, Xiaofeng; Zhu, Xiaolei; Huang, Jian; Liu, Luwei; Wu, Yixiong

    2018-05-01

    This study presents the interface microstructure, mechanical properties and corrosion resistance of dissimilar joints between Inconel 52M overlays and 316L stainless steel during multipass laser welding for nuclear power plants. The results indicate that the microstructure at the interface beside 316L stainless steel consists of cellular with the width of 30-40 μm, which also exhibits numerous Cr and Mo-rich precipitates like flocculent structure and in chains along grain boundaries as a mixed chemical solution for etching. Many dendritic structure with local melting characteristics and Nb-rich precipitates are exhibited at the interface beside Inconel 52M overlays. Such Nb-rich precipitates at the interface beside Inconel 52M overlays deteriorate the tensile strength and toughness of dissimilar joints at room temperature. The tensile strength of 316L stainless steel at 350 °C significantly decreases with the result that dissimilar joints are fractured in 316L stainless steel. The correlation between corrosion behavior and microstructure of weld metals is also discussed. The difference in high corrosion potential between Nb-rich precipitates and the matrix could result in establishing effective galvanic couples, and thus accelerating the corrosion of weld metals.

  2. Use of Nitrocarburizing for Strengthening Threaded Joints of Drill Pipes from Medium-Carbon Alloy Steels

    Science.gov (United States)

    Priymak, E. Yu.; Stepanchukova, A. V.; Yakovleva, I. L.; Tereshchenko, N. A.

    2015-05-01

    Nitrocarburizing is tested at the Drill Equipment Plant for reinforcing threaded joints of drill pipes for units with retrievable core receiver (RCR). The effect of the nitrocarburizing on the mechanical properties of steels of different alloying systems is considered. Steels for the production of threaded joints of drill pipes are recommended.

  3. 46 CFR 154.506 - Mechanical expansion joint: Limits in a piping system.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Mechanical expansion joint: Limits in a piping system... DANGEROUS CARGOES SAFETY STANDARDS FOR SELF-PROPELLED VESSELS CARRYING BULK LIQUEFIED GASES Design, Construction and Equipment Cargo and Process Piping Systems § 154.506 Mechanical expansion joint: Limits in a...

  4. Tool geometry, rotation and travel speeds effects on the properties of dissimilar magnesium/aluminum friction stir welded lap joints

    International Nuclear Information System (INIS)

    Mohammadi, J.; Behnamian, Y.; Mostafaei, A.; Gerlich, A.P.

    2015-01-01

    Highlights: • Tool geometry, rotation and travel speeds show great effect on the microstructure stability of FSW joint. • Increasing rotation and travel speeds resulted in increasing the tensile strength and ductility of the joints. • Better intermixing between Al/Mg alloys was obtained by tapered threaded pin. • A mechanical interlocking mechanism proposed for higher ductility and superior tensile properties in FSW joints. - Abstract: Lap joint friction stir welding (FSW) between dissimilar AZ31B and Al 6061 alloys sheets was conducted using various welding parameters including tool geometry, rotation and travel speeds. Tapered threaded pin and tapered pin tools were applied to fabricate FSW joints, using different rotation and travel speeds. Metallurgical investigations including X-ray diffraction pattern (XRD), optical microscopy images (OM), scanning electron microscopy equipped with an energy-dispersive X-ray spectroscopy (SEM–EDS) and electron probe microanalysis (EPMA) were used to characterize joints microstructures made with different welding parameters. Intermetallic phases were detected in the weld zone (WZ). Various microstructures were observed in the stir zone which can be attributed to using different travel and rotation speeds. Mechanical evaluation including lap shear fracture load test and microhardness measurements indicated that by simultaneously increasing the tool rotation and travel speeds, the joint tensile strength and ductility reached a maximum value. Microhardness studies and extracted results from stress–strain curves indicated that mechanical properties were affected by FSW process. Furthermore, phase analyses by XRD indicated the presence of intermetallic compounds in the weld zone. Finally, in the Al/Mg dissimilar weld, fractography studies showed that intermetallic compounds formation in the weld zone had an influence on the failure mode

  5. Microstructure and mechanical properties of resistance spot welded dissimilar thickness DP780/DP600 dual-phase steel joints

    International Nuclear Information System (INIS)

    Zhang, Hongqiang; Wei, Ajuan; Qiu, Xiaoming; Chen, Jianhe

    2014-01-01

    Highlights: • We examine changes of microstructure of dissimilar thickness DP600/DP780 joints. • The hardness profile of RSW joints can be predicted by the equation. • Failure modes, peak load and energy describes the mechanical properties of joints. • The nugget diameter is the key factor of transition between the failure modes. - Abstract: In this study, resistance spot welding (RSW) experiments were performed in order to evaluate the microstructure and mechanical properties of single-lap joints between DP780 and DP600. The results show that the weld joints consist of three regions including base metal (BM), heat affected zone (HAZ) and fusion zone (FZ). The grain size and martensite volume fractions increase in the order of BM, HAZ and FZ. The hardness in the FZ is significantly higher than hardness of base metals. Tensile properties of the joints were described in terms of the failure modes and static load-carrying capabilities. Two distinct failure modes were observed during the tensile shear test of the joints: interfacial failure (IF) and pullout failure (PF). The FZ size plays a dominate role in failure modes of the joints

  6. The behavior of welded joint in steel pipe members under monotonic and cyclic loading

    International Nuclear Information System (INIS)

    Chang, Kyong-Ho; Jang, Gab-Chul; Shin, Young-Eui; Han, Jung-Guen; Kim, Jong-Min

    2006-01-01

    Most steel pipe members are joined by welding. The residual stress and weld metal in a welded joint have the influence on the behavior of steel pipes. Therefore, to accurately predict the behavior of steel pipes with a welded joint, the influence of welding residual stress and weld metal on the behavior of steel pipe must be investigated. In this paper, the residual stress of steel pipes with a welded joint was investigated by using a three-dimensional non-steady heat conduction analysis and a three-dimensional thermal elastic-plastic analysis. Based on the results of monotonic and cyclic loading tests, a hysteresis model for weld metal was formulated. The hysteresis model was proposed by the authors and applied to a three-dimensional finite elements analysis. To investigate the influence of a welded joint in steel pipes under monotonic and cyclic loading, three-dimensional finite elements analysis considering the proposed model and residual stress was carried out. The influence of a welded joint on the behavior of steel pipe members was investigated by comparing the analytical result both steel pipe with a welded joint and that without a welded joint

  7. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-07-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. Bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple castiron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs with the pipe in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, minimize excavation, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of old cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct safe repair operations on live mains.

  8. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    Science.gov (United States)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  9. Load-Displacement Curves of Spot Welded, Bonded, and Weld-Bonded Joints for Dissimilar Materials and Thickness

    Directory of Open Access Journals (Sweden)

    E.A. Al-Bahkali

    2011-12-01

    Full Text Available Three-dimensional finite element models of spot welded, bonded and weld-bonded joints are developed using ABAQUS software. Each model consists of two strips with dissimilar materials and thickness and is subjected to an axial loading. The bonded and weld-bonded joints have specific adhesive thickness. A detailed experimental plan to define many properties and quantities such as, the elastic - plastic properties, modulus of elasticity, fracture limit, and properties of the nugget and heat affected zones are carried out. Experiments include standard testing of the base metal, the adhesive, the nugget and heat affected zone. They also include employing the indentation techniques, and ductile fracture limits criteria, using the special notch tests. Complete load-displacement curves are obtained for all joining models and a comparison is made to determine the best combination.

  10. Design and analysis of push pipe joint under internal pressure and temperature loading

    International Nuclear Information System (INIS)

    Abid, M.; Alam, K.

    2005-01-01

    Pipe joints flanged or welded are commonly used in industry for different applications ranging from sewerage to the high pressure and temperature applications. However, with the rapidly changing technological trends, for optimized space such as for heat exchanger applications, pipe joint design needs special consideration, especially for the internal pipe where no flanged/bolted joint due to space constraint can be used. In addition, where joint opening/closing is the requirement for maintenance or other functional purposes, it becomes inevitable to use some special design. In this paper, a push joint proposed is designed, analyzed, optimized and tested for safe stress and operating conditions. An experimental test rig is designed and tests are performed for internal pressure and temperature separately and joint's behaviour is analyzed in detail for any leaks. FEA results are compared and verified with the mathematical results. Based on the experimental observations, the joint is safe as no leaks are observed. (author)

  11. Tribological characterization of the drill pipe tool joints reconditioned by using welding technologies

    Science.gov (United States)

    Caltaru, M.; Badicioiu, M.; Ripeanu, R. G.; Dinita, A.; Minescu, M.; Laudacescu, E.

    2018-01-01

    Drill pipe is a seamless steel pipe with upset ends fitted with special threaded ends that are known as tool joints. During drilling operations, the wall thickness of the drill pipe and the outside diameter of the tool joints will be gradually reduced due to wear. The present research work investigate the possibility of reconditioning the drill pipe tool joints by hardbanding with a new metal-cored coppered flux cored wire, Cr-Mo alloyed, using the gas metal active welding process, taking into considerations two different hardbanding technologies, consisting in: hardbanding drill pipe tool joints after removing the old hardbanding material and surface reconstruction with a compensation material (case A), and hardbanding tool joint drill pipe, without removing the old hardbanding material (case B). The present paper brings forward the experimental researches regarding the tribological characterization of the reconditioned drill pipe tool joint by performing macroscopic analyses, metallographic analyses, Vickers hardness measurement, chemical composition measurement and wear tests conducted on ball on disk friction couples, in order to certify the quality of the hardbanding obtained by different technological approaches, to validate the optimum technology.

  12. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  13. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    International Nuclear Information System (INIS)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-01-01

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encompasses primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  14. Evaluations of stress concentration at girth butt weld joint between straight pipe and elbow

    International Nuclear Information System (INIS)

    Mizuno, S.

    1983-01-01

    The design of class 1 piping for nuclear plants is performed in accordance with the ASME B and PV Code Sec. Ill by rising stress index which have been defined at the center portion of elbow, since it has been generally believed that the highest stress will occur at this point. Consequently the stress evaluations at girth weld joint is riot recognized contrary to tire high stress concentration due to the weld irregularities. However, for LMFBR piping, especially under high temperature conditions the stress evaluations based on the index at the center portion of the elbow will not always provide conservative results from the piping design point of view, especially for fatigue, because it requires to evaluate the stress or strain range by multiplying the square of the stress or strain concentration factor. For thin wall and large diameter LMFBR piping the following four items provide significant effects on the stress and strain at the girth weld joint between straight pipe and elbow: stresses in weld joint due to ovalization of elbow, represented by 'carry over factor'; stress concentration due to weld Irregularities between straight pipe and elbow; gross structural discontinuity due to radial deflection caused by weld shrinkage at joint; increase of nominal stress due to decrease of nominal pipe wall thickness caused by counter bore machining. This report presents proposed design factors of above four items with the aim to use them in Monju FBR PHTS main piping and verify the structural integrity

  15. Formation of structure and properties in welded joints of oil line pipes

    Science.gov (United States)

    Vyboishchik, L. M.; Ioffe, A. V.

    2013-01-01

    The effect of welding and heat treatment modes on mechanical properties and corrosion resistance of welded joints of oil line pipes is studied. It is shown that high-frequency welding followed by high-temperature annealing provides strength and corrosion properties in welds of pipes from low-carbon low-alloy steels at the level of the welded metal.

  16. Radon penetration of concrete slab cracks, joints, pipe penetrations, and sealants

    NARCIS (Netherlands)

    Nielson, KK; Rogers, VC; Holt, RB; Pugh, TD; Grondzik, WA; deMeijer, RJ

    1997-01-01

    Radon movement through 12 test slabs with different cracks, pipe penetrations, cold joints, masonry blocks, sealants, and tensile stresses characterized the importance of these anomalous structural domains, Diffusive and advective radon transport were measured with steady-state air pressure

  17. Application of ultrasonic NDT technique for butt fusion joints of plastic pipes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Tae Gyung; Lim, Hyung Taik; Choi, Jeong Guen; Lee, Jae Myung [ANSCO, Daejeon (Korea, Republic of)

    2016-05-15

    The long term-durability and the soundness of the plastic pipe have been sufficiently verified through use of the plastic pipe during the past several decades. Recently, as the pipe material have been constantly developed, the application of the plastic pipe is expanded to various industrial fields, such as an increase of a use pressure, the bigger diameter of the pipe, etc. In a nuclear power plant where a carbon steel pipe and a stainless steel pipe are mainly used as a safety class III buried pipe, safety in an operation is seriously threatened by abrasion, heat deterioration or the like, frequently generated in a metal pipe. Therefore, in order to provide an alternate to this problem there is a rising interest on using high-density polyethylene (HDPE) pipes which are known to provide much enhanced corrosion, abrasion and impact resistant properties. With polyethylene piping, one of the issue that is being looked into is the integrity of butt-fusion joint. At the present time the Referencing Code and Standard for the NDT technology of for butt fusion joint of the plastic pipe have not yet established. An optimum inspection parameters were determined according to the thickness of the HDPE pipe. It was also confirmed that most of the detection results of two techniques have matched with each other. In the PAUT, it is easy to distinguish signals with from the flaws made by the thin plate and the void. Also the resolving power of PAUT on the detection in the depth direction has been demonstrated to be satisfactory.

  18. Investigations on tunneling and kissing bond defects in FSW joints for dissimilar aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Khan, Noor Zaman, E-mail: noor_0315@yahoo.com [Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi (India); Siddiquee, Arshad Noor; Khan, Zahid A. [Department of Mechanical Engineering, Jamia Millia Islamia (A Central University), New Delhi (India); Shihab, Suha K. [Department of Mechanical Engineering, Engineering College, Diyala University, Diyala (Iraq)

    2015-11-05

    In this paper an attempt has been made to investigate the effect of two Friction Stir Welding (FSW) parameters i.e. tool pin offset and tool plunge depth on the formation of defects such as tunnel (tunneling defect) and kissing bond (KB) during welding of dissimilar aluminum alloys. 4.75 mm thick plates of AA5083-H116 and AA6063-T6 were welded using a novel work-fixture developed in-house which, apart from clamping the plated also imparted continuous variation of offset on both side of the faying line. The tunneling defect was modeled as a function of offset and plunge depth. The welds were characterised using optical microscopy (OM), scanning electron microscopy (SEM) and mechanical testing. The causes of such defects have been analyzed and discussed and recommendations have been made to prevent their occurrence. The findings of the study have revealed that the tunneling defects are formed at all offset (including zero offset) values towards stronger material (advancing side). And the cross-section of the tunnel varied with the amount of offset. Further, KBs are formed at the interface for all pin offset values except 0.5 mm towards weaker material and high plunge depth resulting in the poor mechanical properties. - Highlights: • Two dissimilar aluminum alloys are welded using FSW. • Formation of kissing bond and tunneling defects are investigated. • Defects are formed at pin offsets towards stronger material and also without offset. • The size of tunnel reduces significantly by increasing the plunge depth. • Tool pin offset towards weaker material prevent tunneling defects.

  19. Numerical estimation of temperature field in a laser welded butt joint made of dissimilar materials

    Directory of Open Access Journals (Sweden)

    Saternus Zbigniew

    2018-01-01

    Full Text Available The paper concerns numerical analysis of thermal phenomena occurring in the butt welding of two different materials by a laser beam welding. The temperature distribution for the welded butt-joint is obtained on the basis of numerical simulations performed in the ABAQUS program. Numerical analysis takes into account the thermophysical properties of welded plate made of two different materials. Temperature distribution in analysed joints is obtained on the basis of numerical simulation in Abaqus/Standard solver, which allowed the determination of the geometry of laser welded butt-joint.

  20. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari, Gerard T. Pittard

    2004-01-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1--Program Management and Task 2--were completed in prior quarters while Task 3--Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves has progressed to installing prototype sleeves in cast iron test pipe segments. Efforts in this quarter continued to focus on Tasks 4--8, with significant progress made in each. Task 4 (Design, Fabricate and Test Patch Setting Robotic Train) progressed to the design of the control electronics and pneumatic system to inflate the bladder robotic patch setting module. Task 5 (Design & Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera) continued with additional in-pipe testing required to

  1. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M Kothari; Gerard T. Pittard

    2004-07-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple castiron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed in prior quarters while Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in cast iron test pipe segments. Efforts in this quarter continued to focus on Tasks 4-8, with significant progress made in each. Task 4 (Design, Fabricate and Test Patch Setting Robotic Train) progressed to the design of the control electronics and pneumatic system to inflate the bladder robotic patch setting module. Task 5 (Design & Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera

  2. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2004-04-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1--Program Management and Task 2--were completed in prior quarters while Task 3--Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves has progressed to installing prototype sleeves in cast iron test pipe segments. Efforts in this quarter continued to focus on Tasks 4--8, with significant progress made in each. Task 4 (Design, Fabricate and Test Patch Setting Robotic Train) progressed to the design of the control electronics and pneumatic system to inflate the bladder robotic patch setting module. Task 5 (Design & Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera) continued with additional in-pipe testing required to

  3. Ultrasonic spot welding of dissimilar materials: characterization of welded joints and parametric optimization

    Science.gov (United States)

    Satpathy, M. P.; Sahoo, S. K.

    2016-02-01

    Material joining is one of the key manufacturing processes used to assemble metallic and non-metallic parts for several applications. But the industries are facing many difficulties in joining of thin sheets of dissimilar metals by the conventional welding process because of their differences in chemical composition, physical and mechanical properties. Thus, ultrasonic welding is a solid state joining process used for joining of small elements in microelectronics industries. In this process, acoustic horn and booster are the important assets. The accuracy and strength of the welding depend mainly on their geometry. This proposed work deals with the design and modelling of an acoustic stepped sonotrode with booster using finite element analysis (FEA). From this analysis, the actual length of the horn is obtained by gradually decreasing its theoretical length. The quality of the weld is reckoned by its weld strength and the combinations of different process parameters. These are examined using the principal components coupled with grey relational analysis approach which is showing good agreement between the predicted values with experimental results. Fractographic examination of weld zone and hardness are also used to explore the weld quality.

  4. Precipitation of Niobium Boride Phases at the Base Metal/Weld Metal Interface in Dissimilar Weld Joints

    Science.gov (United States)

    Výrostková, Anna; Kepič, Ján; Homolová, Viera; Falat, Ladislav

    2015-07-01

    In this work, the analysis of failure mechanism in the heat affected zone is described in dissimilar weld joints between advanced martensitic steel T92 and Ni-base weld metal. The joints were treated with two different post-weld heat treatments and tested. For the creep, tensile, and Charpy impact tests, the samples with interfacially located notch were used. Moreover long term aging at 625 °C was applied before the tensile and notch toughness tests. Decohesion fractures ran along carbides at the T92 BM/WM interfaces in case of the modified PWHT, whereas type IV cracking was the prevailing failure mechanism after the classical PWHT in the creep test. In the notch tensile and Charpy impact tests, with the notch at T92 base metal/weld metal interface, fractures ran along the interface with a hard phase on the fracture surface along with the ductile dimple and brittle quasi-cleavage fracture. The phase identified as niobium boride (either NbB and/or Nb3B2) was produced during welding at the end of the solidification process. It was found in the welds regardless of the post-weld heat treatment and long-term aging.

  5. Development of integrated insulation joint for cooling pipe in tokamak reactor

    International Nuclear Information System (INIS)

    Nishio, Satoshi; Abe, Tetsuya; Kawamura, Masashi; Yamazaki, Seiichiro.

    1994-08-01

    In a tokamak fusion reactor, an electrically insulated part is needed for an in-vessel piping system in order to break an electric circuit loop. When a closed loop is formed in the piping system, large induced electromagnetic forces during a plasma disruption (rapid plasma current quench) could give damages on the piping system. Ceramic brazing joint is a conventional method for the electric circuit break, but an application to the fusion reactor is not feasible due to its brittleness. Here, a stainless steel/ceramics/stainless steel functionally gradient material (FGM) has been proposed and developed as an integrated insulation joint of the piping system. Both sides of the joint can be welded to the main pipes, and expected to be reliable even in the fusion reactor environment. When the FGM joint is manufactured by way of a sintering process, a residual thermal stress is the key issue. Through detailed computations of the residual thermal stress and several trial productions, tubular elements of FGM joints have been successfully manufactured. (author)

  6. Vacuum Bellows, Vacuum Piping, Cryogenic Break, and Copper Joint Failure Rate Estimates for ITER Design Use

    Energy Technology Data Exchange (ETDEWEB)

    L. C. Cadwallader

    2010-06-01

    The ITER international project design teams are working to produce an engineering design in preparation for construction of the International Thermonuclear Experimental Reactor (ITER) tokamak. During the course of this work, questions have arisen in regard to safety barriers and equipment reliability as important facets of system design. The vacuum system designers have asked several questions about the reliability of vacuum bellows and vacuum piping. The vessel design team has asked about the reliability of electrical breaks and copper-copper joints used in cryogenic piping. Research into operating experiences of similar equipment has been performed to determine representative failure rates for these components. The following chapters give the research results and the findings for vacuum system bellows, power plant stainless steel piping (amended to represent vacuum system piping), cryogenic system electrical insulating breaks, and copper joints.

  7. Analysis of singular interface stresses in dissimilar material joints for plasma facing components

    International Nuclear Information System (INIS)

    You, J.H.; Bolt, H.

    2001-01-01

    Duplex joint structures are typical material combinations for the actively cooled plasma facing components of fusion devices. The structural integrity under the incident heat loads from the plasma is one of the most crucial issues in the technology of these components. The most critical domain in a duplex joint component is the free surface edge of the bond interface between heterogeneous materials. This is due to the fact that the thermal stress usually shows a singular intensification in this region. If the plasma facing armour tile consists of a brittle material, the existence of the stress singularity can be a direct cause of failure. The present work introduces a comprehensive analytical tool to estimate the impact of the stress singularity for duplex PFC design and quantifies the relative stress intensification in various materials joints by use of a model formulated by Munz and Yang. Several candidate material combinations of plasma facing armour and metallic heat sink are analysed and the results are compared with each other

  8. Analysis of singular interface stresses in dissimilar material joints for plasma facing components

    Science.gov (United States)

    You, J. H.; Bolt, H.

    2001-10-01

    Duplex joint structures are typical material combinations for the actively cooled plasma facing components of fusion devices. The structural integrity under the incident heat loads from the plasma is one of the most crucial issues in the technology of these components. The most critical domain in a duplex joint component is the free surface edge of the bond interface between heterogeneous materials. This is due to the fact that the thermal stress usually shows a singular intensification in this region. If the plasma facing armour tile consists of a brittle material, the existence of the stress singularity can be a direct cause of failure. The present work introduces a comprehensive analytical tool to estimate the impact of the stress singularity for duplex PFC design and quantifies the relative stress intensification in various materials joints by use of a model formulated by Munz and Yang. Several candidate material combinations of plasma facing armour and metallic heat sink are analysed and the results are compared with each other.

  9. Evaluation of residual stress distribution in austenitic stainless steel pipe butt-welded joint

    International Nuclear Information System (INIS)

    Maekawa, Akira; Noda, Michiyasu; Takahashi, Shigeru; Oumaya, Toru; Serizawa, Hisashi; Murakawa, Hidekazu

    2009-01-01

    This paper reports measured and estimated results of residual stress distributions of butt-welded austenitic stainless steel pipe in order to improve estimation accuracy of welding residual stress. Neutron diffraction and strain gauge method were employed for the measurement of the welding residual stress and its detailed distributions on inner and outer surface of the pipe as well as the distributions within the pipe wall were obtained. Finite element method was employed for the estimation. Transient and residual stresses in 3D butt-welded joint model were computed by employing Iterative Substructure Method and also commercial FEM code ABAQUS for a reference. The measured and estimated distributions presented typical characteristic of straight butt-welded pipe which had decreasing trend along the axial direction and bending type distributions through wall of the pipe. Both results were compared and the accuracy of measurement and estimation was discussed. (author)

  10. Microstructure and mechanical properties of dissimilar Al alloy/steel joints prepared by a flat spot friction stir welding technique

    International Nuclear Information System (INIS)

    Sun, Y.F.; Fujii, H.; Takaki, N.; Okitsu, Y.

    2013-01-01

    Highlights: ► Dissimilar Al/Fe joint was obtained by flat spot friction stir welding technique. ► The surface of the sound Al/Fe joint is smooth without any internal defects. ► No intermetallic compound layer but amorphous area is formed at the weld interface. ► The sound Al/Fe welds show high shear tensile load and fracture through plug mode. ► The probe length exerts little effect on the welds’ microstructure and properties. - Abstract: The 6061-T6 Al alloy and mild steel plate with a thickness of 1 mm were successfully welded by the flat spot friction stir welding technique, which contains two steps during the entire welding process. The rotating tools with different probe lengths of 1.0, 1.3 and 1.5 mm were used in the first step, during which a conventional spot FSW was conducted above a round dent previously made on the back plate. However, sound Al/Fe welds with similar microstructure and mechanical properties can still be obtained after the second step, during which a probe-less rotating tool was used to flatten the weld surface. The sound welds have smooth surface without keyholes and other internal welding defects. No intermetallic compound layer but some areas with amorphous atomic configuration was formed along the Al/Fe joint interface due to the lower heat input. The shear tensile failure load can reach a maximum value of 3607 N and fracture through plug mode. The probe length has little effect on the weld properties, which indicates that the tool life can be significantly extended by this new spot welding technique

  11. CORTES, Steady-State and Transient Heat Flow and Stress Analysis in Pipe Joints

    International Nuclear Information System (INIS)

    Gantayat, A. N.; Powell, G. H.; Textor, R. E.; Bass, B. R.; Bryson, J. W.; Moore, S. E.

    1996-01-01

    1 - Description of problem or function: CORTES is a package consisting of five finite element programs developed for the stress analysis of ANSI Bl6.9 tee joints. The five programs are: SA, the stress analysis program which analyzes pipe joints for the effects of internal pressure and arbitrary combinations of bending moment, torsional moment, axial force, and sheer force on the ends of the branch and run pipes. A limited temperature stress analysis capability is provided. EP, the elasto-plastic stress analysis program which analyzes pipe joints for the effects of internal pressure and arbitrary combinations of forces (including moments) and displacements including rotations imposed on the ends of the run and branch pipes. THFA, the transient heat flow analysis program which determines the time history of temperature variations in the pipe joints. The joint is assumed initially to be at a uniform temperature. Temperature changes are then specified at the inner surface, and a heat flow analysis is performed assuming a perfectly insulated outer surface. SHFA, the steady-state heat flow analysis program which determines the steady-state temperature distribution in pipe joints. Temperatures are specified on given cross-sections of the branch and run portions of the tee joint, and the temperature distribution throughout the remainder of the joint is calculated assuming the inner and outer surfaces are perfectly insulated. TSA, accepts as input, the output data from THFA or SHFA and performs the thermal stress analysis on the pipe joints. 2 - Method of solution: The joint is idealized as a system of 8-node hexahedral finite elements. A modified Zienkiewicz-Irons iso-parametric element which has superior bending properties compared with the unmodified iso-parametric element is used. The transient heat flow (THFA) problem is solved by a step-by-step integration procedure assuming linear variation of temperature with time within a step. 3 - Restrictions on the complexity of

  12. Investigation of preheating method on joint strength of aluminium-stainless steel dissimilar welding using metal inert gas (MIG) process

    Science.gov (United States)

    Mohamad, M. R.; Shah, L. H.; Ishak, M.

    2017-09-01

    This study investigates AA6O61-O and SUS304 dissimilar welding with preheating of stainless steel SUS304 prior to welding process. The welding method used was metal inert gas (MIG) with butt joint type weld. The mechanical strength was investigated using tensile test. Meanwhile, the macrostructure and microstructure of the specimens were analyzed using optical microscope, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The tensile tests indicate that the preheated specimen with 90 °C have the maximum ultimate tensile strength of 111 MPa. In addition to that, the intermetallic compound (IMC) of the all the specimen was observed to be in the range of 1.59 μm to 10.8 μm. Fracture failures occur at the IMC interfaces on all specimen, where a thicker IMC layer consequently yields a lower tensile value. It can be concluded that the optimum parameters for AA6061-0 to SUS304 welding can be achieved at 90 °C with 17.5 V welding voltage and 110 A welding current.

  13. Structural, mechanical and corrosion studies of Cr-rich inclusions in 152 cladding of dissimilar metal weld joint

    Science.gov (United States)

    Li, Yifeng; Wang, Jianqiu; Han, En-Hou; Yang, Chengdong

    2018-01-01

    Cr-rich inclusions were discovered in 152 cladding at the inner wall of domestic dissimilar metal weld joint, and their morphologies, microstructures, mechanical properties and corrosion behaviors were systematically characterized by SEM, TEM, nanoindentation and FIB. The results indicate that the Cr-rich inclusions originate from large-size Cr particles in 152 welding electrode flux, and they are 50-150 μm in size in most cases, and there is a continuous transition zone of 2-5 μm in width between the Cr inclusion core and 152 cladding matrix, and the transition zone consists of Ni & Fe-rich dendritic austenite and Cr23C6 and Cr matrix. The transition zone has the highest nanoindentation hardness (7.66 GPa), which is much harder than the inclusion core (5.14 GPa) and 152 cladding (3.71 GPa). In-situ microscopic tensile tests show that cracks initialize preferentially in transition zone, and then propagate into the inclusion core, and creep further into 152 cladding after penetrating the core area. The inclusion core and its transition zone both share similar oxide film structure with nickel-base 152 cladding matrix in simulated primary water, while those two parts present better general corrosion resistance than 152 cladding matrix due to higher Cr concentration.

  14. Effects of residual stress on fatigue strength of small diameter welded pipe joint

    International Nuclear Information System (INIS)

    Yamashita, Tetsuo; Hattori, Takahiro; Nomoto, Toshiharu; Iida, Kunihiro; Sato, Masanobu

    1996-01-01

    A power plant consists of many welded components, therefore, it is essential in establishing the reliability of the power plant to maintain the reliability of all welded components. The fatigue failure caused by mechanical vibrations of small diameter welded joints, which is represented by socket welded joints, is one of the major causes of trouble for the welded parts of the power plant. Here, bending fatigue tests were conducted to investigate the fatigue strength of small diameter socket welded pipe joints. In the most cases of large diameter socket joints, a fatigue crack started from the root of the fillet weld though the stress amplitude at the root was smaller than that at the toe of fillet weld. Additionally, the fatigue strength was affected by the weld bead sequence. The residual stress was considered to be one of the important parameters governing fatigue strength, therefore, its effects were investigated. In several types of pipe joints, the local stress and residual stress distributions were calculated by finite element analysis. The residual stresses were compressive at the toe and tensile at the root of the socket welded joints. Based on these results, the effects of residual stresses on the fatigue strength are discussed for small diameter welded pipe joints in the present work

  15. Optimized bolt tightening strategies for gasketed flanged pipe joints of different sizes

    International Nuclear Information System (INIS)

    Abid, Muhammad; Khan, Ayesha; Nash, David Hugh; Hussain, Masroor; Wajid, Hafiz Abdul

    2016-01-01

    Achieving a proper preload in the bolts of a gasketed bolted flanged pipe joint during joint assembly is considered important for its optimized performance. This paper presents results of detailed non-linear finite element analysis of an optimized bolt tightening strategy of different joint sizes for achieving proper preload close to the target stress values. Industrial guidelines are considered for applying recommended target stress values with TCM (torque control method) and SCM (stretch control method) using a customized optimization algorithm. Different joint components performance is observed and discussed in detail.

  16. Mechanical behaviour of dissimilar metal welds

    International Nuclear Information System (INIS)

    Escaravage, C.

    1990-01-01

    This report addresses the problems of dissimilar metal welds connecting an austenitic stainless steel component to a ferritic steel component. In LMFBRs such welds appear at the junction of the austenitic stainless steel vessel with the ferritic steel roof and in sodium and water or steam pipes. The latter are exposed to high temperatures in the creep range. A wide range of austenitic stainless steels and ferritic steels (carbon steels, low allow steels and alloy steels) are covered; the study encompasses more than 20 different weld metals (austenitic stainless steels and nickel base alloys). The report begins with a presentation of the materials, geometries and welding procedures treated in the study, followed by a review of service experience from examinations of dissimilar metal welds after elevated temperature service, in particular failed welds. Results of laboratory tests performed for reproducing service failures are then discussed. A further section is devoted to a review of test results on fatigue behaviour and impact toughness for dissimilar metal welded joints when creep is not significant. Finally, the problem of residual life assessment is addressed. A set of recommendations concludes the report. They concern the material selection, welding procedure, life prediction and testing of dissimilar metal welds. 84 refs

  17. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    International Nuclear Information System (INIS)

    Eghlimi, Abbas; Shamanian, Morteza; Eskandarian, Masoomeh; Zabolian, Azam; Szpunar, Jerzy A.

    2015-01-01

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  18. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada)

    2015-08-15

    The evolution of microstructure and texture across an as-welded dissimilar UNS S32750 super duplex/UNS S30403 austenitic stainless steel joint welded by UNS S30986 (AWS A5.9 ER309LMo) austenitic stainless steel filler metal using gas tungsten arc welding process was evaluated by optical micrography and EBSD techniques. Due to their fabrication through rolling process, both parent metals had texture components resulted from deformation and recrystallization. The weld metal showed the highest amount of residual strain and had large austenite grain colonies of similar orientations with little amounts of skeletal ferrite, both oriented preferentially in the < 001 > direction with cub-on-cube orientation relationship. While the super duplex stainless steel's heat affected zone contained higher ferrite than its parent metal, an excessive grain growth was observed at the austenitic stainless steel's counterpart. At both heat affected zones, austenite underwent some recrystallization and formed twin boundaries which led to an increase in the fraction of high angle boundaries as compared with the respective base metals. These regions showed the least amount of residual strain and highest amount of recrystallized austenite grains. Due to the static recrystallization, the fraction of low degree of fit (Σ) coincident site lattice boundaries, especially Σ3 boundaries, was increased in the austenitic stainless steel heat affected zone, while the formation of subgrains in the ferrite phase increased the content of < 5° low angle boundaries at that of the super duplex stainless steel. - Graphical abstract: Display Omitted - Highlights: • Extensive grain growth in the HAZ of austenitic stainless steel was observed. • Intensification of < 100 > orientated grains was observed adjacent to both fusion lines. • Annealing twins with Σ3 CSL boundaries were formed in the austenite of both HAZ. • Cub-on-cube OR was observed between austenite and ferrite in the weld

  19. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2003-06-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and attaching a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service (which results in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1-Program Management was previously completed. Two reports, one describing the program management plan and the other consisting of the technology assessment, were submitted to the DOE COR in the first quarter. Task 2-Establishment of Detailed Design Specifications and Task 3-Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves are now well underway. First-quarter activities included conducting detailed analyses to determine the capabilities of coiled-tubing locomotion for entering and repairing gas mains and the first design iteration of the joint-sealing sleeve. The maximum horizontal reach of coiled tubing inside a pipeline before buckling prevents further access was calculated for a wide

  20. Radon penetration of concrete slab cracks, joints, pipe penetrations, and sealants.

    Science.gov (United States)

    Nielson, K K; Rogers, V C; Holt, R B; Pugh, T D; Grondzik, W A; de Meijer, R J

    1997-10-01

    Radon movement through 12 test slabs with different cracks, pipe penetrations, cold joints, masonry blocks, sealants, and tensile stresses characterized the importance of these anomalous structural domains. Diffusive and advective radon transport were measured with steady-state air pressure differences controlled throughout the deltaP = 0 to 60 Pa range. Diffusion coefficients (deltaP = 0) initially averaged 6.5 x 10(-8) m2 s(-1) among nine slabs with only 8% standard deviation, but increased due to drying by 0.16% per day over a 2-y period to an average of 2.0 x 10(-7) m2 s(-1). An asphalt coating reduced diffusion sixfold but an acrylic surface sealant had no effect. Diffusion was 42 times higher in solid masonry blocks than in concrete and was not affected by small cracks. Advective transport (deltaP slabs (10(-16) m2 permeability), pipe penetrations, and caulked gaps, but was significant for cracks, disturbed pipe penetrations, cold joints, masonry blocks, and concrete under tensile stress. Crack areas calculated to be as small as 10(-7) m2 significantly increased radon advection. Algebraic expressions predict air velocity and effective crack width from enhanced radon transport and air pressures. Masonry blocks, open cracks, and slab cold joints enhance radon penetration but stressed slabs, undisturbed pipe penetrations, and sealed cracks may not.

  1. Effect of Exchanging Advancing and Retreating Side Materials on Mechanical Properties and Electrochemical Corrosion Resistance of Dissimilar 6013-T4 and 7003 Aluminum Alloys FSW Joints

    Science.gov (United States)

    Zhao, Zhixia; Liang, Haimei; Zhao, Yong; Yan, Keng

    2018-03-01

    Friction stir welding (FSW) was used to weld dissimilar joints between Al 6013-T4 and Al7003 alloys in this work. The effect of exchanging advancing (AS) and retreating (RS) side material on microstructure, mechanical behaviors and electrochemical corrosion resistance was discussed. Results showed that different joint cross sections were obtained when exchanging AS and RS materials. The material on the AS would be more deformed during the welding process. When the Al6013 placed on the AS, the plastic flow of weld is more sufficient. Whether on the AS or RS, the Al6013-T4 side is the weak region for both tensile specimens and hardness samples. The fracture position corresponds to the minimum hardness position. Also, more strengthening phase can be retained in the joint, and the joint of A6R7 has better corrosion resistance.

  2. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-01-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed in prior quarters while Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in cast-iron test pipe segments. Efforts in the current quarter continued to focus on Tasks 4-8. Highly valuable lessons were learned from field tests of the 4-inch gas pipe repair robot in cast-iron pipe at Public Service Electric & Gas. (These field tests were conducted and reported last quarter.) These tests identified several design issues which need to be implemented in both the small- and large

  3. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2004-11-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple castiron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed in prior quarters while Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in cast iron test pipe segments. Efforts in this quarter continued to focus on Tasks 4-8, with significant progress made in each as well as field testing of the 4-inch gas pipe repair robot in cast iron pipe at Public Service Electric & Gas. The field tests were conducted August 23-26, 2004 in Oradell, New Jersey. The field tests identified several design issues which need to be implemented in both the small

  4. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-04-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of old cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed previously. Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in test cast-iron pipe segments. Efforts in the current quarter continued to be focused on Tasks 4-8. Highly valuable lessons were learned from field tests of the 4-inch gas pipe repair robot in cast-iron pipe at Public Service Electric & Gas. (These field tests were conducted and reported previously.) Several design issues were identified which need to be implemented in both the small- and large-diameter repair

  5. Dissimilar friction stir welding of 6061 Al to T2 pure Cu adopting tooth-shaped joint configuration: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Zhang, Wei; Shen, Yifu; Yan, Yinfei; Guo, Rui

    2017-01-01

    In this paper, dissimilar 6061aluminum alloy and commercial pure copper were friction stir butt welded adopting tooth-shaped joint configuration to investigate the influence of Al/Cu content in welding bead (WB) on the microstructure and mechanical properties of the joint. At preliminary tests, optimal welding parameters were determined to guarantee proper heat input. Welding experiments were performed with the dimensions of the tooth as variables, which is a special technique to tailor Al/Cu content in WB. Macro and microstructure of the cross section of the joints were characterized via optical microscopy (OM) and Scanning Electron Microscopy (SEM) equipped with energy dispersive spectroscopy (EDS). Special band structure(BS) showing lamellar-like flow characteristic is worthy of noticing. Additionally, dispersive Cu particles (DP), forming composite-like structure, were captured. High Cu concentration, however, yielded a harsh material flow due to its high plasticized temperature and poor flowability and can not produce reliable metallurgical bonding. Microhardness of the joint was investigated and the high hardness was caused mainly by the hard intermetallic compounds (IMCs). Besides, tensile tests were conducted to evaluate the joint performance. Based on the result analysis, this joint form has special advantage in tailoring Al/Cu content in WB and controlling the microstructure that imposes significant influence on mechanical properties of the joints.

  6. Microstructure characteristics and temperature-dependent high cycle fatigue behavior of advanced 9% Cr/CrMoV dissimilarly welded joint

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Qingjun [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Lu, Fenggui, E-mail: Lfg119@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, Shanghai 200072 (China); Cui, Haichao [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Ding, Yuming; Liu, Xia [Shanghai Turbine Plant of Shanghai Electric Power Generation Equipment Co. Ltd., Shanghai 200240 (China); Gao, Yulai, E-mail: ylgao@shu.edu.cn [Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, Shanghai 200072 (China)

    2014-10-06

    Advanced 9% Cr and CrMoV steels chosen as candidate materials are first welded by narrow-gap submerged arc welding (NG-SAW) to fabricate the heavy section rotor. The present work focuses on studying the high-cycle fatigue (HCF) behavior of advanced 9% Cr/CrMoV dissimilarly welded joint at different temperatures. Conditional fatigue strength of this dissimilarly welded joint was obtained by HCF tests at room temperature (RT), 400 °C and 470 °C. It was observed that the failure occurred at the side of CrMoV base metal (BM), weld metal (WM) and heat affected zone (HAZ) of CrMoV side over 5×10{sup 7} cycles for the specimens tested at RT, 400 °C and 470 °C. The detailed microstructures of BMs, WMs and HAZs as well as fracture appearance were observed by optical microscopy (OM) and scanning electron microscopy (SEM). Precipitation and aggregation of carbides along the grain boundaries were clearly detected with the increase of temperature, which brought a negative effect on the fatigue properties. It is interesting to note that the inclusion size leading to crack initiation became smaller for the HCF test at higher temperature. Therefore, reduction in the inclusion size in a welded joint helps to improve the HCF performance at high temperature.

  7. Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

    International Nuclear Information System (INIS)

    Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

    2017-01-01

    The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

  8. Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

  9. Investigation of Residual Stresses and Distortion in Welded Pipe-Flange Joint of Different Classes

    Directory of Open Access Journals (Sweden)

    Muhammad Abid

    2012-10-01

    Full Text Available ABSTRACT: Pipe and flange joints are commonly used in petrochemical, nuclear and process industries. Commonly, welding is used to make these joints which produces residual stresses and distortions. These stresses have detrimental effects on the structural integrity and service performance of the welded pipe joints. The objective of this study is to investigate the residual stresses and distortions during Gas Metal Arc Welding of pipe of schedule 40, nominal diameter 200 mm with different ANSI flanges of class numbers 150, 300, 600, 900, 1500, and 2500. Welding parameters including: voltage, current and heat as inputs were selected based on the literature available. The behaviour of the flanges of different classes is also discussed. In addition, the finite element methodology presented, in this paper, can be helpful for developing welding procedures for a range of pipe flange welded joint sizes in order to control the residual stresses and deformations. This will lead to optimised performance during bolt up and operating conditions.ABSTRAK: Paip dan sambungan flan biasanya digunakan dalam industri petrokimia, nuklear dan proses. Kimpalan menghasilkan tegasan sisa dan herotan, yang memberikan kesan yang merbahaya ke atas integriti struktur dan prestasi servis sambungan kimpalan paip. Objektif kajian ini adalah untuk mengkaji tegasan sisa dan herotan ketika kimpalan arka logam gas paip berjadual 40, diameter nominal 200mm dengan flan ANSI yang berbeza kelas # 150, 300, 600, 900, 1500, dan 2500. Parameter kimpalan termasuklah; voltan, arus dan haba input yang dipilih berdasarkan literatur sediada. Kelakuan flan yang berbeza kelas telah dibincangkan. Kaedah elemen finit yang dibentangkan adalah berguna dalam membangunkan prosedur kimpalan bagi julat saiz kimpalan flan paip unutk mengawal tegasan sisa dan canggaan i.e. bagi mengoptimakan prestasi ketika bolt up dan sedang beroperasi.                                 

  10. Development of solid-state joining technology of dissimilar metals using amorphous metastable alloy powders

    International Nuclear Information System (INIS)

    Lee, Min Ku; Rhee, Chang Kyu; Uhm, Young Rang; Park, Jin Ju; Lee, Jeong Gu; Kim, Gwang Ho; Hong, Sung Mo; Lee, Jong Geuk; Kim, Kyoung Ho

    2007-04-01

    Many nuclear components such as nozzles, steam generator, pipes, condensers, and heat exchangers require a realization of the reliable and high-performance joining or welding between the dissimilar metals or alloys, despite the fact that their melting points, thermal expansion coefficients and physical properties are quite different from each other. The conventional arc welding processes (SMAW, TIG), however, which is currently used as a welding process for NPP components, have not met the requirements of obtaining a reliable and high-quality dissimilar joints, as demonstrated from a number of the previously reported accidents or material failures in the welded joints. This originates from the various weaknesses of the arc welding processes (more than 1700 .deg. C) such as high residual stresses which is sensitive to SCC, porous or deformed joint structures, a formation of grain-coarsened HAZ and an induced degradation of the base metals in the vicinity of the joint. Moreover, they are not applicable to a joining of the dissimilar metals when their melting point or mechanical/physical properties are quite different. In this research, the low-temperature joining (700 .deg. C - 800 .deg. C) and simultaneously strong diffusion bonding technologies between the dissimilar Ti and Cu metals have been developed for the applications to the dissimilar joints of various nuclear tube components

  11. Microstructure, local mechanical properties and stress corrosion cracking susceptibility of an SA508-52M-316LN safe-end dissimilar metal weld joint by GTAW

    International Nuclear Information System (INIS)

    Ming, Hongliang; Zhu, Ruolin; Zhang, Zhiming; Wang, Jianqiu; Han, En.-Hou.; Ke, Wei; Su, Mingxing

    2016-01-01

    The microstructure, local mechanical properties and local stress corrosion cracking susceptibility of an SA508-52M-316LN domestic dissimilar metal welded safe-end joint used for AP1000 nuclear power plant prepared by automatic gas tungsten arc welding was studied in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction and an energy dispersive X-ray spectroscopy system), micro-hardness testing, local mechanical tensile testing and local slow strain rate tests. The micro-hardness, local mechanical properties and stress corrosion cracking susceptibility across this dissimilar metal weld joint vary because of the complex microstructure across the fusion area and the dramatic chemical composition change across the fusion lines. Briefly, Type I boundaries and Type II boundaries exist in 52Mb near the SA508-52Mb interface, a microstructure transition was found in SA508 heat affected zone, the residual strain and grain boundary character distribution changes as a function of the distance from the fusion boundary in 316LN heat affected zone, micro-hardness distribution and local mechanical properties along the DMWJ are heterogeneous, and 52Mw-316LN interface has the highest SCC susceptibility in this DMWJ while 316LN base metal has the lowest one.

  12. Laser welding of NiTi shape memory alloy: Comparison of the similar and dissimilar joints to AISI 304 stainless steel

    Science.gov (United States)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2013-12-01

    The unique properties of NiTi alloy, such as its shape memory effect, super-elasticity and biocompatibility, make it ideal material for various applications such as aerospace, micro-electronics and medical device. In order to meet the requirement of increasing applications, great attention has been given to joining of this material to itself and to other materials during past few years. Laser welding has been known as a suitable joining technique for NiTi shape memory alloy. Hence, in this work, a comparative study on laser welding of NiTi wire to itself and to AISI 304 austenitic stainless steel wire has been made. Microstructures, mechanical properties and fracture morphologies of the laser joints were investigated using optical microscopy, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD), Vickers microhardness (HV0.2) and tensile testing techniques. The results showed that the NiTi-NiTi laser joint reached about 63% of the ultimate tensile strength of the as-received NiTi wire (i.e. 835 MPa) with rupture strain of about 16%. This joint also enabled the possibility to benefit from the pseudo-elastic properties of the NiTi component. However, tensile strength and ductility decreased significantly after dissimilar laser welding of NiTi to stainless steel due to the formation of brittle intermetallic compounds in the weld zone during laser welding. Therefore, a suitable modification process is required for improvement of the joint properties of the dissimilar welded wires.

  13. Residual stress distribution in carbon steel pipe welded joints measured by neutron diffraction

    International Nuclear Information System (INIS)

    Hayashi, Makoto; Ishiwata, Masayuki; Morii, Yukio; Minakawa, Nobuaki.

    1996-01-01

    Three dimensional residual stress distributions in a 4 inch diameter carbon steel pipe welded joint were measured by neutron diffraction technique. The results showed that the residual stress distributed near the weld metal, namely within about 30mm. The major tensile stresses occurred in the hoop direction in the fusion and heat affected zones of the weldment, and they attained a level greater than 200 MPa throughout the pipe wall thickness. While the axial residual stress at the inside surface was 40 MPa, the stress at the outside surface was -100 MPa. These residual stress distributions were compared with those measured by the X-ray diffraction technique and strain gauge method, and they agreed with each other. (author)

  14. Effects of thermal aging on the microstructure of Type-II boundaries in dissimilar metal weld joints

    Science.gov (United States)

    Yoo, Seung Chang; Choi, Kyoung Joon; Bahn, Chi Bum; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

    2015-04-01

    In order to investigate the effects of long-term thermal aging on the microstructural evolution of Type-II boundary regions in the weld metal of Alloy 152, a representative dissimilar metal weld was fabricated from Alloy 690, Alloy 152, and A533 Gr.B. This mock-up was thermally aged at 450 °C to accelerate the effects of thermal aging in a nuclear power plant operation condition (320 °C). The microstructure of the Type-II boundary region of the weld root, which is parallel to and within 100 μm of the fusion boundary and known to be more susceptible to material degradation, was then characterized after different aging times using a scanning electron microscope equipped with an energy dispersive X-ray spectroscope for micro-compositional analysis, electron backscattered diffraction detector for grain and grain boundary orientation analysis, and a nanoindenter for measurement of mechanical properties. Through this, it was found that a steep compositional gradient and high grain average misorientation is created in the narrow zone between the Type-II and fusion boundaries, while the concentration of chromium and number of low-angle grain boundaries increases with aging time. A high average hardness was also observed in the same region of the dissimilar metal welds, with hardness peaking with thermal aging simulating an operational time of 15 years.

  15. Effect of heat input on microstructure and mechanical properties of dissimilar joints between super duplex stainless steel and high strength low alloy steel

    International Nuclear Information System (INIS)

    Sadeghian, M.; Shamanian, M.; Shafyei, A.

    2014-01-01

    Highlights: • The microstructure of weld metal consists of austenite and ferrite. • The HAZ of the API X-65 shows different transformation. • Impact strength of sample with low heat input was lower than base metals. • The heat input at 0.506 kJ/mm is not the suitable for dissimilar joining between UNS S32750/API X-65. - Abstract: In the present study, microstructure and mechanical properties of UNS S32750 super duplex stainless steel (SDSS)/API X-65 high strength low alloy steel (HSLA) dissimilar joint were investigated. For this purpose, gas tungsten arc welding (GTAW) was used in two different heat inputs: 0.506 and 0.86 kJ/mm. The microstructures investigation with optical microscope, scanning electron microscope and X-ray diffraction showed that an increase in heat input led to a decrease in ferrite percentage, and that detrimental phases were not present. It also indicated that in heat affected zone of HSLA base metal in low heat input, bainite and ferrite phases were created; but in high heat input, perlite and ferrite phases were created. The results of impact tests revealed that the specimen with low heat input exhibited brittle fracture and that with high heat input had a higher strength than the base metals

  16. An Analysis of Microstructure and Mechanical Properties on Friction Stir Welded Joint of Dissimilar 304 Stainless Steel and Commercially Pure Aluminium

    Directory of Open Access Journals (Sweden)

    Balamagendiravarman M.

    2017-09-01

    Full Text Available In this study, friction stir welding of dissimilar 304 stainless steel and commercially pure aluminium was performed under the following condition of tool rotational speed 1000 rpm, traverse speed 60 mm/min and tool tilt angle 2 degree. Microstructural characterisation was carried out by optical microscope, scanning electron microscope (SEM. Optical images shows that the microstructural change is very minimum in steel side when compared to aluminium side due to the difference in mechanical and thermal properties. The intermetallic compound Al3Fe was observed at the interfacial region and stir region of the welded joint. The maximum ultimate tensile strength is 78% of commercially pure aluminium base metal. Microhardness profile was measured across the weld interface and the maximum value reaches at the stir zone due to the formation of intermettalics.

  17. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    Science.gov (United States)

    Hilca, B. R.; Triyono

    2016-03-01

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO3) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  18. The effect of inhibitor sodium nitrate on pitting corrosion of dissimilar material weldment joint of stainless steel AISI 304 and mild steel SS 400

    Energy Technology Data Exchange (ETDEWEB)

    Hilca, B. R., E-mail: bangkithilca@yahoo.com; Triyono, E-mail: triyonomesin@uns.ac.id [Mechanical Engineering Department, Sebelas Maret University, Surakarta 57126 (Indonesia)

    2016-03-29

    This study experimentally evaluated the effect of Sodium Nitrate inhibitor (NaNO{sub 3}) of 0.1%, 0.3%, and 0.5% on NaCl 3.5% toward pitting corrosion of dissimilar metal welding joint between stainless steel AISI 304 and mild steel SS 400. Electrochemical corrosion was tested using potentiodynamic polarization. Further the Scanning Electron Microscope (SEM) conducted to analyze the specimen. Chemical composition analysis used Energy Dispersive X-ray Spectrometry (EDS). The highest efficiency of sodium nitrate for ER 308 attained 63.8% and 64.89%for ER 309L. The specimen surface which observed through SEM showed decrease of pitting corrosion respectively with the addition of sodium nitrate content as inhibitor.

  19. Effect of Dwell Time on Joint Interface Microstructure and Strength of Dissimilar Friction Stir Spot-Welded Al-5083 and St-12 Alloy Sheets

    Science.gov (United States)

    Fereiduni, Eskandar; Movahedi, Mojtaba; Kokabi, Amir Hossein; Najafi, Hossein

    2017-04-01

    Joining of Al-5083 alloy sheet to St-12 steel sheet was performed using a new friction stir spot welding (FSSW) technique in which the tool pin tip did not enter lower steel sheet. Effect of dwell time on the microstructure and mechanical properties of the joints was studied by various methods including microhardness measurements, shear test, stereo and light microscopy as well as scanning and transmission electron microscopy (SEM and TEM). Results indicated that compared to the conventional FSSW process, stronger joints can be achieved by this FSSW technique. Cross-sectional observation of the failed specimens indicated the occurrence of final fracture from the circumference of the tool pin where the Al sheet thickness was decreased as a result of the tool pin penetration. However, microhardness measurements introduced these fracture locations as the hardest regions of the Al part of welds. In addition to the Al3Fe and Al5Fe2 intermetallic compounds reported in the literature to form at the interface of dissimilar Al/steel joints, a third layer of AlFe intermetallic compound was also identified adjacent to the steel side of welds. Enhancement of the dwell time from 5 to 15 seconds increased the intermetallic layer thickness from 1.7 to 3 µm and resulted in the formation of harder stirred zone. This consequently increased the strength of the weld.

  20. Improving Joint Formation and Tensile Properties of Dissimilar Friction Stir Welding of Aluminum and Magnesium Alloys by Solving the Pin Adhesion Problem

    Science.gov (United States)

    Liu, Zhenlei; Ji, Shude; Meng, Xiangchen

    2018-03-01

    Friction stir welding (FSW), as a solid-state welding technology invented by TWI in 1991, has potential to join dissimilar Al/Mg alloys. In this study, the pin adhesion phenomenon affecting joint quality during FSW of 6061-T6 aluminum and AZ31B magnesium alloys was investigated. The adhesion phenomenon induced by higher heat input easily transformed the tapered-and-screwed pin into a tapered pin, which greatly reduced the tool's ability to drive the plasticized materials and further deteriorated joint formation. Under the condition without the pin adhesion, the complex intercalated interlayer at the bottom of stir zone was beneficial to mechanical interlocking of Al/Mg alloys, improving tensile properties. However, the formation of intermetallic compounds was still the main reason of the joint fracture, significantly deteriorating tensile properties. Under the welding speed of 60 mm/min without the pin adhesion phenomenon, the maximum tensile strength of 107 MPa and elongation of 1.2% were achieved.

  1. Corrosion behavior of dissimilar weld joint of 316L and alloy 182 filler metal with different post-weld heat treatments in saline environments

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Joao H.N.; Santos, Neice F.; Esteves, Luiza; Campos, Wagner R.C.; Rabello, Emerson G., E-mail: joao.garcia@cdtn.br, E-mail: nfs@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: wrcc@cdtn.br, E-mail: egr@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (SEIES/CDTN/CNEN-MG), Belo Horizonte, MG (Brazil). Serviço de Integridade Estrutural

    2017-11-01

    Austenitic stainless steel and nickel alloys are widely used in nuclear reactors components and other plants of energy generation, chemical and petrochemical industries, due to their high corrosion resistance. These metals require post weld heat treatment (PWHT) to relieve stresses from the welding processes, although it can lead to a degradation of the weld microstructure. The aim of this work was to evaluate the influence of different PWHT on corrosion behavior of a dissimilar weld joint of two AISI 316L austenitic stainless steel plates with nickel alloy as filler material in saline environments. The material was submitted to heat treatments for three hours at 600, 700 and 800 °C. The weld joint was examined by optical microscopy to determine the effects of PWHT in the microstructure. The corrosion behavior of the samples before and after heat treatment was evaluated using cyclic potentiodynamic polarization (CPP) in sodium chloride solutions (19% v/v) and pH 4.0 at room temperature. Metallographic analyses showed that delta ferrite dissolute with PWHT temperature increase. CPP curves demonstrated an increase of pitting corrosion resistance as the PWHT temperature increases, although the pit size has been increased. The heat treated weld joint at 600 °C showed corrosion resistance close to the as welded material. (author)

  2. Investigation of the Mechanical Properties of AISI 316 Austenitic Stainless Steel and St 37 Low Carbon Steel Dissimilar Joint by Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    A.H. Khosrovaninezhad

    2015-07-01

    Full Text Available This paper reports on the mechanical properties of the dissimilar joints between AISI 316 austenitic stainless steel and St 37 low carbon steel achieved using friction stir welding technique. The welding was carried out by means of rotational speed of 800 rpm and linear speeds of 50,100,150 mm/min. EDS and XRD techniques were employed in order to determine possible phase transformations. Tensile test, shear punch test and microhardness measurements were conducted to evaluate the mechanical properties of the joints. The results of phase investigations showed that no carbide and brittle phase were detected at the joint boundary. Also, tensile test results demonstrated that failure occurred in the St 37 base metal. According to the shear punch test, the highest ultimate shear strength and yield shear strength was achieved for the sample welded at rotational speed of 800 rpm and linear speed of 150 mm/min, while this sample showed the least elongation. In addition, the highest microhardness was measured in the stir zone of austenitic stainless steel sample welded in the above mentioned welding condition, which can be attributed to the decrease in grain size caused by recrystallization process.

  3. Design of an ultra-high torque double shoulder drill-pipe tool joint for extended reach wells

    Directory of Open Access Journals (Sweden)

    Xiaohua Zhu

    2017-09-01

    Full Text Available Drill-pipe tool joints in extended reach wells often suffer a shear failure. In view of this, an ultra-high torque double-shoulder pipe joint was designed according to the deformation compatibility relation of the drill-pipe tool joint under torque. It is structurally characterized by long primary and secondary shoulders, small thread taper and large fillet radius of bottom tooth. First, a 3D numerical simulation model was established for this type of joint, named the XSJ joint here, based on the principle of virtual work, the Von Mises yield criterion and the nonlinear contact theory. Second, orthogonal optimization was performed on its key structural parameters by means of the orthogonal optimization method. The optimal combination of key structural parameters of the XSJ joint is taper 1:16, thread pitch 6.55 mm, guiding surface angle 29°, bearing surface angle 28°, and tooth height 3.755 mm. Finally, the bearing performance and fatigue performance of this tool joint and the API tool joint were calculated and compared using the Simulia Abaqus fe-safe software. Compared with the API tool joint, the XSJ joint is better, and its tensile strength, torsion strength, bending strength and compression strength increase by 10.65%, 62.5%, 2.75% and 52%, respectively. Its tension compression fatigue life, bending fatigue life, torsion fatigue life and composite fatigue life increase by 1.19 times, 1.74 times, 550 times and 28.79%, respectively. It is concluded that the designed XSJ joint is significantly improved in term of torsion capacity while its tension strength, bending strength and compression strength are not decreased, so it can better meet the drilling conditions of extended reach wells. Keywords: Extended reach well, Tool joint, Shear failure, Torsion capacity, Bending capacity, Orthogonal optimization, Bearing property, Fatigue life

  4. Vibration analysis of resistance spot welding joint for dissimilar plate structure (mild steel 1010 and stainless steel 304)

    Science.gov (United States)

    Sani, M. S. M.; Nazri, N. A.; Alawi, D. A. J.

    2017-09-01

    Resistance spot welding (RSW) is a proficient joining method commonly used for sheet metal joining and become one of the oldest spot welding processes use in industry especially in the automotive. RSW involves the application of heat and pressure without neglecting time taken when joining two or more metal sheets at a localized area which is claimed as the most efficient welding process in metal fabrication. The purpose of this project is to perform model updating of RSW plate structure between mild steel 1010 and stainless steel 304. In order to do the updating, normal mode finite element analysis (FEA) and experimental modal analysis (EMA) have been carried out. Result shows that the discrepancies of natural frequency between FEA and EMA are below than 10 %. Sensitivity model updating is evaluated in order to make sure which parameters are influences in this structural dynamic modification. Young’s modulus and density both materials are indicate significant parameters to do model updating. As a conclusion, after perform model updating, total average error of dissimilar RSW plate is improved significantly.

  5. Effect of welding speed on microstructural evolution and mechanical properties of laser welded-brazed Al/brass dissimilar joints

    Science.gov (United States)

    Zhou, L.; Luo, L. Y.; Tan, C. W.; Li, Z. Y.; Song, X. G.; Zhao, H. Y.; Huang, Y. X.; Feng, J. C.

    2018-01-01

    Laser welding-brazing process was developed for joining 5052 aluminum alloy and H62 brass in butt configuration with Zn-15%Al filler. Effect of welding speed on microstructural characteristics and mechanical properties of joints were investigated. Acceptable joints without obvious defect were obtained with the welding speed of 0.5-0.6 m/min, while lower and higher welding speed caused excessive back reinforcement and cracking, respectively. Three reaction layers were observed at welding speed of 0.3 m/min, which were Al4.2Cu3.2Zn0.7 (τ‧)/Al4Cu9/CuZn from weld seam side to brass side; while at welding speed of 0.4-0.6 m/min, two layers Al4.2Cu3.2Zn0.7 and CuZn formed. The thickness of interfacial reaction layers increased with the decrease of welding speed, but varied little at different interfacial positions from top to bottom in one joint. Tensile test results indicated that the maximum joint tensile strength of 128 MPa was obtained at 0.5 m/min, which was 55.7% of that of Al base metal. All the joints fractured along the weld seam/brass interface. Some differences were found regarding fracture locations with three and two reaction layers. The joint fractured between Al4Cu9 and τ‧ IMC layer when the interface had three layers, while the crack occurred between CuZn and τ‧ phase in the case of two layers.

  6. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  7. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  8. Interfacial Characterization of Dissimilar Joints Between Al/Mg/Al-Trilayered Clad Sheet to High-Strength Low-Alloy Steel

    Science.gov (United States)

    Macwan, A.; Jiang, X. Q.; Chen, D. L.

    2015-07-01

    Magnesium (Mg) alloys are increasingly used in the automotive and aerospace sectors to reduce vehicle weight. Al/Mg/Al tri-layered clad sheets are deemed as a promising alternative to improve the corrosion resistance and formability of Mg alloys. The structural application of Al/Mg/Al tri-layered clad sheets inevitably involves welding and joining in the multi-material vehicle body manufacturing. This study aimed to characterize the bonding interface microstructure of the Al/Mg/Al-clad sheet to high-strength low-alloy steel with and without Zn coating using ultrasonic spot welding at different levels of welding energy. It was observed that the presence of Zn coating improved the bonding at the interface due to the formation of Al-Zn eutectic structure via enhanced diffusion. At a higher level of welding energy, characteristic flow patterns of Zn into Al-clad layer were observed with an extensive penetration mainly along some high angle grain boundaries. The dissimilar joints without Zn coating made at a high welding energy of 800 J failed partially from the Al/Fe weld interface and partially from the Al/Mg clad interface, while the joints with Zn coating failed from the Al/Mg clad interface due to the presence of brittle Al12Mg17 phase.

  9. Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by super duplex filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Eghlimi, Abbas, E-mail: a.eghlimi@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Shamanian, Morteza [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Eskandarian, Masoomeh [Department of Materials Engineering, Shiraz University, Shiraz 71348-51154 (Iran, Islamic Republic of); Zabolian, Azam [Department of Natural Resources, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Szpunar, Jerzy A. [Department of Mechanical Engineering, University of Saskatchewan, Saskatoon SK S7N 5A9 (Canada)

    2015-08-15

    In the present paper, microstructural changes across an as-welded dissimilar austenitic/duplex stainless steel couple welded by a super duplex stainless steel filler metal using gas tungsten arc welding process is characterized with optical microscopy and electron back-scattered diffraction techniques. Accordingly, variations of microstructure, texture, and grain boundary character distribution of base metals, heat affected zones, and weld metal were investigated. The results showed that the weld metal, which was composed of Widmanstätten austenite side-plates and allotriomorphic grain boundary austenite morphologies, had the weakest texture and was dominated by low angle boundaries. The welding process increased the ferrite content but decreased the texture intensity at the heat affected zone of the super duplex stainless steel base metal. In addition, through partial ferritization, it changed the morphology of elongated grains of the rolled microstructure to twinned partially transformed austenite plateaus scattered between ferrite textured colonies. However, the texture of the austenitic stainless steel heat affected zone was strengthened via encouraging recrystallization and formation of annealing twins. At both interfaces, an increase in the special character coincident site lattice boundaries of the primary phase as well as a strong texture with <100> orientation, mainly of Goss component, was observed. - Graphical abstract: Display Omitted - Highlights: • Weld metal showed local orientation at microscale but random texture at macroscale. • Intensification of <100> orientated grains was observed adjacent to the fusion lines. • The austenite texture was weaker than that of the ferrite in all duplex regions. • Welding caused twinned partially transformed austenites to form at SDSS HAZ. • At both interfaces, the ratio of special CSL boundaries of the primary phase increased.

  10. Microstructure and stress corrosion cracking of the fusion boundary region in an alloy 182-A533B low alloy steel dissimilar weld joint

    International Nuclear Information System (INIS)

    Hou, Juan; Peng, Qunjia; Takeda, Yoichi; Kuniya, Jiro; Shoji, Tetsuo

    2010-01-01

    Research highlights: → High-angle misorientation at FB, type-II and type-I boundaries. → Highest residual strain and hardness in the zone between FB and type-II boundary. → Type-II and type-I boundaries had lower resistance to SCC growth than the FB. → Crack growth blunted by pitting at the FB. → Reactivation of crack growth from the pitting by oxidation along the grain boundary. - Abstract: Stress corrosion cracking (SCC) in the fusion boundary (FB) region of an Alloy 182-A533B low alloy steel (LAS) dissimilar weld joint in high temperature water doped with sulfate was studied following a microstructure characterization of the FB region. The microstructure characterization suggested the type-II and type-I boundaries in the dilution zone (DZ) adjacent to the FB had lower resistance to SCC growth than the FB. Crack propagating perpendicular to the FB in the DZ was observed to be blunted by pitting at the FB, followed by the reactivation from the pitting by localized oxidation along the grain boundary in LAS.

  11. Segregation behavior of phosphorus in the heat-affected zone of an A533B/A182 dissimilar weld joint before and after simulated thermal aging

    International Nuclear Information System (INIS)

    Zhai, Ziqing; Miyahara, Yuichi; Abe, Hiroshi; Watanabe, Yutaka

    2014-01-01

    Highlights: • Impacts of aging on P segregation in actual heat-affected zone were examined by 3D-APT. • Non-equilibrium segregation of P dominated in subsequent cooling after welding. • Equilibrium segregation of P prevailed in step-cooling heat treatment. • High enrichment of P at grain/packet boundaries occurred in CGHAZ and ICCGHAZ. • Level of P enrichment at precipitate/matrix interface seemed species-dependent. - Abstract: The segregation behavior of phosphorus (P) in the heat-affected zone (HAZ) of an A533B/A182 dissimilar weld joint before and after step cooling was investigated with atom probe tomography. At grain/packet boundaries, the final P segregation level consisted of non-equilibrium segregation that occurred during cooling after welding and post-weld heat treatment (PWHT) and equilibrium segregation that occurred during step cooling. In both processes, higher P coverage was observed in the coarse-grained and intercritically reheated coarse-grained HAZ than in the fine-grained HAZ and base material. The cooling after welding and PWHT seemed to have a pronounced impact on P segregation in the subsequent aging process. In addition, P segregation also occurred at the precipitate/matrix interfaces of cementite, Mo 2 C and Al–Si rich precipitates. The evolution of P coverage at these two types of sites suggested increasing risks of embrittlement with an increase in aging time

  12. Dissimilar friction stir welding of Ti–6Al–4V alloy and aluminum alloy employing a modified butt joint configuration: Influences of process variables on the weld interfaces and tensile properties

    International Nuclear Information System (INIS)

    Li, Bo; Zhang, Zhenhua; Shen, Yifu; Hu, Weiye; Luo, Lei

    2014-01-01

    Friction stir welding (FSW) technique is considered to offer advantages over fusion welding in terms of dissimilar jointing. However, some challenges still exist in the butt FSW of dissimilar Ti and Al metals. The present research employed a modified butt joint configuration into the FSW of Ti–6Al–4V alloy to Al–6Mg alloy with a special pin plunge setup, aiming to obtain a high-quality Ti-to-Al joint, avoid butt flaw or Al melting, and reduce the tool shoulder attrition. Under different FSW process conditions, the examinations and analyses of macro/micro-structures, mechanical tensile properties and fractographies of the dissimilar joints were conducted. The joint mechanical tensile strength can reach more than 92% of the parent Al alloy strength, with a tensile fracture path within the Al alloy butt side. The characteristics and formation mechanisms of the diffusion typed and reaction typed Ti–Al butt-welded interface structures were detailed. The bulky intermetallic compounds (IMC) interlayer at the butt-welded interface had a negative effect on the joint tensile strength, comparing with the Ti–Al diffusion bonding interlayer of ∼2 μm in thickness, which was produced via lower tool rotating speed and lower pin-offset value towards Ti alloy butt side. - Highlights: • Modified joint configuration is employed into Ti-to-Al FSW for a low tool attrition. • Defect-free joint is achieved with 92% tensile strength of parent Al alloy. • Influences of processing variables on weld interface microstructure are addressed. • Formation mechanisms of different typed Ti-to-Al weld interfaces are elucidated

  13. Local microstructures, Hardness and mechanical properties of a stainless steel pipe-welded joint

    International Nuclear Information System (INIS)

    Zhao Yongxiang; Gao Qing; Cai Lixun

    2000-01-01

    An experimental investigation is carefully performed into the local microstructures, hardness values and monotonic mechanical properties of the three zones (the base metal, heat affecting zone and weld metal) of 1Cr18Ni9Ti stainless steel pipe-welded joint. The local microstructures are observed by a metallurgical test and a surface replica technology, the local hardness values are measures by a random Vickers hardness test, and the local mechanical properties are characterized by the Ramberg-Osgood and modified Ramberg-Osgood stress-stain relations. The investigation reveals that there are significant differences of the three zones in the local microstructures, hardness values and monotonic mechanical properties, especially of the three zones in the local microstructure, hardness values and monotonic mechanical properties, especially of the weld metal. The weld metal exhibits the largest heterogeneity of local microstructures and monotonic mechanical properties, and the largest scatter of local hardness values. It is necessary to consider these difference and introduce the reliability method to model the scatter in the pipe analysis. In addition, it is verified that a columnar grain structure, which is made up of matrix-rich δ ferrite bands, can characterize the weld metal and the distance between the neighboring rich δ ferrite bands is an appropriate measurement of the columnar grain structure. This measurement is in accordance with the transition point between the microstructural short crack and physical small crack stages, which are generally used for characterizing the short fatigue crack behavior of materials. This indicates that the microstructure controls the fatigue damage character of the present material

  14. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    International Nuclear Information System (INIS)

    Park, Jun Soo; Kim, Jong Min

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM 01 mode of the cw CO 2 laser beam was used as heat source, for which TM 00 mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author)

  15. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jun Soo; Kim, Jong Min [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM{sub 01} mode of the cw CO{sub 2} laser beam was used as heat source, for which TM{sub 00} mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author).

  16. Residual Stress Distribution in Carbon Steel Pipe Welded Joint Measured by Neutron Diffraction

    OpenAIRE

    Makoto, HAYASHI; Masayuki, ISHIWATA; Yukio, MORII; Nobuaki, MINAKAWA; ROOT, John H.; Mechanical Engineering Research Laboratory, Hitachi, Ltd.,; Nuclear Engineering Division, Hitachi Ltd.,; Tokai Establishment, Japan Atomic Energy Research Institute; Tokai Establishment, Japan Atomic Energy Research Institute; National Research Council of Canada

    2000-01-01

    In order to estimate crack growth behavior of fatigue and stress corrosion cracking in pipes, the residual stress distribution near the pipe weld region has to be measured through the wall thickness.Since the penetration depth of neutron is deep enough to pass through the thick pipe wall, the neutron diffraction technique for the residual stress measurement is effective for this purpose.At the first step the residual stress distribution near the weld region in a butt-welded carbon steel pipe ...

  17. 49 CFR 192.113 - Longitudinal joint factor (E) for steel pipe.

    Science.gov (United States)

    2010-10-01

    ... SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Pipe Design... design formula in § 192.105 is determined in accordance with the following table: Specification Pipe... Electric-fusion-welded 1.00 ASTM A 691 Electric-fusion-welded 1.00 API 5 L Seamless 1.00 Electric...

  18. Physical Nature of the Processes in Structure Forming, Phase and Chemical Composition of pipe Permanent Joints when MMA Welding

    Science.gov (United States)

    Il'yaschenko, D. P.; Chinakhov, D. A.; Danilov, V. I.; Sadykov, I. D.

    2016-04-01

    The paper outlines peculiarities of structure formation, phase and chemical composition in regard to heat content in molten electrode metal beads when pipe steel (steel 09G2S) welding using power sources with various energy characteristics. Mathematical calculations indicate an inverter power source provides minor heat content into the bead of electrode metal when welding. Experimental research has pointed at 4-9 % increase in impact strength of joints produced using an inverter power source in comparison with samples produced applying a diode rectifier. The following factors can possibly give rise to the increasing impact strength: difference in microstructures of weld joints, up to 50% shortening ferritic plates in metal of weld joint, change in dimensions of ferritic grains in the heat-affected zone by as much as 17.5 %, and decrease in the extent of heat-affected zone by 50%.

  19. Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

    International Nuclear Information System (INIS)

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

    2010-01-01

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

  20. Residual stress distribution in carbon steel pipe welded joint measured by neutron diffraction

    International Nuclear Information System (INIS)

    Hayashi, Makoto; Ishiwata, Masayuki; Morii, Yukio; Minakawa, Nobuaki

    2000-01-01

    In order to estimate crack growth behavior of fatigue and stress corrosion cracking in pipes, the residual stress distribution near the pipe weld region has to be measured through the wall thickness. Since the penetration depth of neutron is deep enough to pass through the thick pipe wall, the neutron diffraction technique for the residual stress measurement is effective for this purpose. At the first step the residual stress distribution near the weld region in a butt-welded carbon steel pipe was measured by the neutron diffraction. Significant stresses extended only to a distance of 30 mm from the center of the weld. The major tensile stresses occurred in the hoop direction in the fusion and heat affected zones of the weldment, and they attained a level greater than 200 MPa through the thickness. While the axial residual stress at the inside surface was 50 MPa, the stress at the outside surface was -100 MPa. The comparison of residual stress distributions measured by the neutron diffraction, the X-ray diffraction and the strain gauge method reveals that the neutron diffraction is the most effective for measuring the residual stress inside the structural components. (author)

  1. 46 CFR 154.524 - Piping joints: Welded and screwed couplings.

    Science.gov (United States)

    2010-10-01

    ... penetration at the weld root except that for design temperatures colder than −10 °C (14 °F) the butt weld must... welds is allowed for an open ended pipe with an external diameter of 50 mm (2 in.) or less and a design... with an external diameter of 50 mm (2 in.) or less and a design temperature of −55 °C (−67 °F) or...

  2. Creep properties in similar weld joint of a thick-walled P92 steel pipe

    Czech Academy of Sciences Publication Activity Database

    Sklenička, Václav; Kuchařová, Květa; Svobodová, M.; Kvapilová, Marie; Král, Petr; Horváth, P.

    2016-01-01

    Roč. 119, č. 1 (2016), s. 1-12 ISSN 1044-5803 R&D Projects: GA ČR(CZ) GA16-09518S; GA MPO FR-TI4/406 Institutional support: RVO:68081723 Keywords : 9–12%Cr steels * Creep testing * High temperature creep * Thick-walled pipe * Welding Subject RIV: JG - Metallurgy Impact factor: 2.714, year: 2016

  3. Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

    2008-05-29

    The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that

  4. Survey of tracking systems and rotary joints for coolant piping. Final report, August 15, 1978-August 14, 1978. [Includes patents

    Energy Technology Data Exchange (ETDEWEB)

    Furaus, J P; Gruchalla, M E; Sower, G D

    1980-01-01

    Problems were surveyed and evaluated with respect to solar tracking mechanisms and rotary joints for coolant piping. An analytical development of celestial mechanics, one- and two-axis tracking configurations and the effect of tracking accuracy versus collector efficiency are reported. Daily operational requirements and tracking modes were defined and evaluated. A literature and patent search on solar tracking technology was performed. Tracking system and control system performance specifications were determined. Alternative conceptual tracking approaches were defined and a cost and performance evaluation of a mechanical tracking concept was performed. Fluid coupling service specifications were determined. The cost and performance of several types of actuators and error detectors were evaluated with respect to solar tracking mechanisms.

  5. STAMINA OF A GASKETED BOLTED FLANGED PIPE JOINT UNDER DYNAMIC LOADING

    Directory of Open Access Journals (Sweden)

    Muhammad Abid

    2016-11-01

    Full Text Available Gasketed bolted flange joints are the most critical components in pipelines for their sealing and strength under operating conditions. Most of the work available in literature is under static loading, whereas in industry, cyclic loads are applied due to the vibrating machinery such as motors, pumps, sloshing in offshore applications and in the ships etc. In this study a three dimensional finite element analysis of a gasketed joint is carried out using a spiral wound gasket under bolt up and dynamic operating conditions (internal pressure, axial and bending singly and in combination. The cyclic axial loads are concluded relatively more challenging for both the sealing and strength of the joint. Higher magnitudes of loads and frequencies are also observed more challenging to the joints performance.

  6. Effects of phosphorus segregation on stress corrosion cracking in the heat-affected zone of a dissimilar weld joint between a Ni-base alloy and a low alloy steel

    International Nuclear Information System (INIS)

    Zhai, Ziqing; Abe, Hiroshi; Miyahara, Yuichi; Watanabe, Yutaka

    2015-01-01

    Highlights: • Effect of P segregation on SCC in Alloy 182-A533B dissimilar weld was studied. • Segregation of solutes was mainly induced by welding and step cooling. • P segregation promoted crack growth/reactivation in heat-affected zone of A533B. • Crack in heat-affected zone prefers grain boundary and cementite–matrix interface. - Abstract: Effects of phosphorus segregation on stress corrosion cracking (SCC) in the heat-affected zone of an Alloy 182-A533B dissimilar weld joint in high-temperature, oxygenated water doped with SO 4 2− and Cl − were evaluated by creviced bent beam test. Results indicate that step cooling and the addition of Cl − promoted SCC propagation and reactivation in the HAZ after cracks reach the fusion boundary. It is also suggested that phosphorus segregation at grain/packet boundaries and precipitate–matrix interfaces have promoted SCC, especially in coarse-grained HAZ and intercritically reheated coarse-grained HAZ

  7. Study of elasticity and limit analysis of joints and branch pipe tee connections; Etude elastique et analyse limite des piquages et des tes

    Energy Technology Data Exchange (ETDEWEB)

    Plancq, David [Nantes Univ., 44 (France)

    1997-09-24

    The industrial context of this study is the behaviour and sizing the pipe joints in PWR and fast neutron reactors. Two aspects have been approached in this framework. The first issue is the elastic behaviour of the pipe joining with a plane or spherical surface or with another pipe in order to get a better understanding of this components usually modelled in classical calculations in a very simplified way. We focused our search on the bending of an intersecting pipe. In the case of the intersection with a plane surface we have conducted our study on the basis of literature results. In the case of intersection on a spherical surface we have also solved entirely the problem by using a sphere shell description different from that usually utilized. Finally, we give an approach to obtain a simple result for the bending of branch pipe tee joints allowing the formulation of a specific finite element. The second issue approached is the limit analysis which allows characterising the plastic failure of this structures and defining reference constraints. This constraints are used in numerous applications. We mention here the rules of pipe sizing and analyzing under primary load, the mechanics of cracks and the definition of global plasticity criteria. To solve this problem we concentrated our studies on the development of a new calculation techniques for the limit load called elastic compensation method (ECM). We have tested it on a large number of classical structures and on the branch pipe tee connections. We propose also a very simple result regarding the lower limit of the bending of a tee junction 111 refs., 88 figs., 8 tabs.

  8. Optimization of Resin Infusion Processing for Composite Pipe Key-Part and K/T Type Joints Using Vacuum-Assisted Resin Transfer Molding

    Science.gov (United States)

    Wang, Changchun; Bai, Guanghui; Yue, Guangquan; Wang, Zhuxi; Li, Jin; Zhang, Boming

    2016-10-01

    In present study, the optimization injection processes for manufacturing the composite pipe key-part and K/T type joints in vacuum-assisted resin transfer molding (VARTM) were determined by estimating the filling time and flow front shape of four kinds of injection methods. Validity of the determined process was proved with the results of a scaling-down composite pipe key-part containing of the carbon fiber four axial fabrics and a steel core with a complex surface. In addition, an expanded-size composite pipe part was also produced to further estimate the effective of the determined injection process. Moreover, the resin injection method for producing the K/T type joints via VARTM was also optimized with the simulation method, and then manufactured on a special integrated mould by the determined injection process. The flow front pattern and filling time of the experiments show good agreement with that from simulation. Cross-section images of the cured composite pipe and K/T type joints parts prove the validity of the optimized injection process, which verify the efficiency of simulation method in obtaining a suitable injection process of VARTM.

  9. Solutions of dissimilar material singularity and contact problems

    International Nuclear Information System (INIS)

    Yang, Y.

    2003-09-01

    Due to the mismatch of the material properties of joined components, after a homogeneous temperature change or under a mechanical loading, very high stresses occur near the intersection of the interface and the outer surface, or near the intersection of two interfaces. For most material combinations and joint geometries, there exists even a stress singularity. These high stresses may cause fracture of the joint. The investigation of the stress situation near the singular point, therefore, is of great interest. Especially, the relationship between the singular stress exponent, the material data and joint geometry is important for choosing a suitable material combination and joint geometry. In this work, the singular stress field is described analytically in case of the joint having a real and a complex eigenvalue. Solutions of different singularity problems are given, which are two dissimilar materials joint with free edges; dissimilar materials joint with edge tractions; joint with interface corner; joint with a given displacement at one edge; cracks in dissimilar materials joint; contact problem in dissimilar materials and logarithmic stress singularity. For an arbitrary joint geometry and material combination, the stress singular exponent, the angular function and the regular stress term can be calculated analytically. The stress intensity factors for a finite joint can be determined applying numerical methods, e.g. the finite element method (FEM). The method to determine more than one stress intensity factor is presented. The characteristics of the eigenvalues and the stress intensity factors are shown for different joint conditions. (orig.)

  10. Enabling Dissimilar Material Joining Using Friction Stir Scribe Technology

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Upadyay, Piyush; Kleinbaum, Sarah; Carlson, Blair; Boettcher, Eric; Ruokolainen, Robert

    2017-04-05

    One challenge in adapting welding processes to dissimilar material joining is the diversity of melting temperatures of the different materials. Although the use of mechanical fasteners and adhesives have mostly paved the way for near-term implementation of dissimilar material systems, these processes only accentuate the need for low-cost welding processes capable of joining dissimilar material components regardless of alloy, properties, or melting temperature. Friction stir scribe technology was developed to overcome the challenges of joining dissimilar material components where melting temperatures vary greatly, and properties and/or chemistry are not compatible with more traditional welding processes. Although the friction stir scribe process is capable of joining dissimilar metals and metal/polymer systems, a more detailed evaluation of several aluminum/steel joints is presented herein to demonstrate the ability to both chemically and mechanically join dissimilar materials.

  11. Properties and Microstructure of Laser Welded VM12-SHC Steel Pipes Joints

    OpenAIRE

    Skrzypczyk A.; Danielewski H.

    2016-01-01

    Paper presents results of microstructure and tests of welded joints of new generation VM12-SHC martensitic steel using high power CO2 laser (LBW method) with bifocal welding head. VM12-SHC is dedicated to energetic installation material, designed to replace currently used. High content of chromium and others alloying elements improve its resistance and strength characteristic. Use of VM12-SHC steel for production of the superheaters, heating chambers and walls in steam boilers resulted in var...

  12. Resistance Spot Welding of dissimilar Steels

    Directory of Open Access Journals (Sweden)

    Ladislav Kolařík

    2012-01-01

    Full Text Available This paper presents an analysis of the properties of resistance spot welds between low carbon steel and austenitic CrNi stainless steel. The thickness of the welded dissimilar materials was 2 mm. A DeltaSpot welding gun with a process tape was used for welding the dissimilar steels. Resistance spot welds were produced with various welding parameters (welding currents ranging from 7 to 8 kA. Light microscopy, microhardness measurements across the welded joints, and EDX analysis were used to evaluate the quality of the resistance spot welds. The results confirm the applicability of DeltaSpot welding for this combination of materials.

  13. Interdiffusion behavior of tungsten or rhenium and group 5 and 6 elements and alloys of the periodic table, part 1. [at dissimilar metal joints

    Science.gov (United States)

    Arcella, F. G.

    1974-01-01

    Arc cast W, CVD W, CVD Re, and powder metallurgy Re materials were hot isostatically pressure welded to ten different refractory metals and alloys (Cb, Cb-1Zr, Ta, Ta-10W, T-111, ASTAR-811C, W-25Re, Mo-50Re, W-30Re-20Mo, ect.) and thermally aged at 10 to the minus 8th power torr at 1200, 1500, 1630, 1800, and 2000 C for 100 to 2000 hours. Electron beam microprobe analysis was used to characterize the interdiffusion zone width of each couple system as a function of age time and temperature. Extrapolations of interdiffusion zone thickness to 10,000 hours were made. Classic interdiffusion analysis was performed for several of the systems by Boltzmann-Matano analysis. A method of inhibiting Kirkendall voids from forming during thermal ageing of dissimilar metal junctions was devised and experimentally demonstrated. An electron beam weld study of Cb-1Zr to Re and W-25Re demonstrated the limited acceptability of these welds.

  14. Fatigue performance of matching and dissimilar joints in aluminium alloys 5083-H111 and 6061-T651 after fully automatic pulsed GAMW using ER5356 filler wire

    CSIR Research Space (South Africa)

    Mutombo, K

    2010-08-31

    Full Text Available The tensile strength and fatigue properties of Al5083-H111 welded with aluminium-magnesium alloyed ER5356 filler wire appeared similar to those of the base metal. This joint failed in the weld metal as a result of a slight reduction in hardness...

  15. Microstructural Stability of Dissimilar Weld Joint of Creep -Resistant Steels with Increased Nitrogen Content at 500-900oC

    Czech Academy of Sciences Publication Activity Database

    Zlámal, B.; Foret, R.; Buršík, Jiří; Svoboda, Milan

    2007-01-01

    Roč. 263, - (2007), s. 195-200 ISSN 1012-0386 Institutional research plan: CEZ:AV0Z20410507 Keywords : creep-resistant steel * weld joint * structural analyses Subject RIV: JG - Metallurgy Impact factor: 0.483, year: 2005

  16. Properties and Microstructure of Laser Welded VM12-SHC Steel Pipes Joints

    Directory of Open Access Journals (Sweden)

    Skrzypczyk A.

    2016-06-01

    Full Text Available Paper presents results of microstructure and tests of welded joints of new generation VM12-SHC martensitic steel using high power CO2 laser (LBW method with bifocal welding head. VM12-SHC is dedicated to energetic installation material, designed to replace currently used. High content of chromium and others alloying elements improve its resistance and strength characteristic. Use of VM12-SHC steel for production of the superheaters, heating chambers and walls in steam boilers resulted in various weldability researches. In article are presented results of destructive and non-destructive tests. For destructive: static bending and Vickers hardness tests, and for non-destructive: VT, RT, UT, micro and macroscopic tests were performed.

  17. Effect of Welding Current on the Structure and Properties of Resistance Spot Welded Dissimilar (Austenitic Stainless Steel and Low Carbon Steel) Metal Joints

    Science.gov (United States)

    Shawon, M. R. A.; Gulshan, F.; Kurny, A. S. W.

    2015-04-01

    1.5 mm thick sheet metal coupons of austenitic stainless steel and plain low carbon steel were welded by resistance spot welding technique. The effects of welding current in the range 3-9 kA on the structure and mechanical properties of welded joint were investigated. The structure was studied by macroscopic, microscopic and scanning electron microscopy techniques. Mechanical properties were determined by tensile testing and microhardness measurements. Asymmetrical shape weld nugget was found to have formed in the welded joint which increased in size with an increase in welding current. The fusion zone showed cast structure with coarse columnar grain and dendritic with excess delta ferrite in austenitic matrix. Microhardness of the weld nugget was maximum because of martensite formation. An increase in welding current also increased tensile strength of the weld coupon. An attempt has also been made to relate the mode of fracture with the welding current.

  18. The effect of white or grey PVC pipe and its joint solvents (primer and cement) on odour problems in drinking water distribution systems.

    Science.gov (United States)

    Wiesenthal, K E; Suffet, I H

    2007-01-01

    A study of the production of odour-causing compounds was conducted from the leaching of polyvinylchloride (PVC) pipe and its joints, primer and cement, into drinking water distribution systems. Flavour Profile Analysis (FPA), closed-loop stripping analysis--gas chromatography/mass spectrometry (CLSA-GC/MS) and sensory-GC analysis of white or grey PVC alone found no odour-causing compounds produced during the leaching experiments. FPA analysis of the PVC's primer and cement leached alone and/or when applied to grey or white PVC pipes produced a glue/varnish odour. A sweet/phenolic odour replaced the glue/varnish odour after the leached media were diluted with Milli-Q water to threshold odour intensity. Three compounds were responsible for the sweet/phenolic odour and were observed by sensoryGC analysis. The leaching study of the PVC pipe with its joint solvents (primer and cement) concluded that the original solvent compounds, and their reaction products that formed during the bonding process on the PVC pipe, were a primary source of the glue/varnish odour. The original compounds of the PVC primer and cement were not detected by CLSA-GC/MS, due to their high volatility during the CLSA extraction method and/or these compounds appeared in a solvent peak of the GC/MS analysis. However, the original primer and cement chemicals (acetone, tetrahydrofuran, methyl ethyl ketone, and cyclohexanone) had a glue/varnish odour. A total of nine odorous GC peaks were produced as reaction products from leaching of primer in water and white or grey PVC pipe with primer and cement, and white or grey PVC with primer only. None of these compounds were among the chemical ingredients in the original primer or cement. Four GC peaks with a sweet/phenolic odour were present due to the reaction products of the cement leached with white or grey PVC. None of these compounds were positively identified.

  19. A Correlation between the Ultimate Shear Stress and the Thickness Affected by Intermetallic Compounds in Friction Stir Welding of Dissimilar Aluminum Alloy–Stainless Steel Joints

    Directory of Open Access Journals (Sweden)

    Florent Picot

    2018-03-01

    Full Text Available In this work, Friction Stir Welding (FSW was applied to join a stainless steel 316L and an aluminum alloy 5083. Ranges of rotation and translation speeds of the tool were used to obtain welding samples with different heat input coefficients. Depending on the process parameters, the heat generated by FSW creates thin layers of Al-rich InterMetallic Compound (IMC mainly composed of FeAl3, identified by energy dispersive spectrometry. Traces of Fe2Al5 were also depicted in some samples by X-ray diffraction analysis and transmission electron microscopy. Monotonous tensile tests performed on the weld joint show the existence of a maximum mechanical resistance for a judicious choice of rotation and translation speeds. It can be linked to an affected zone of average thickness of 15 µm which encompass the presence of IMC and the chaotic mixing caused by plastic deformation in this area. A thickness of less than 15 µm is not sufficient to ensure a good mechanical resistance of the joint. For a thickness higher than 15 µm, IMC layers become more brittle and less adhesive due to high residual stresses which induces numerous cracks after cooling. This leads to a progressive decrease of the ultimate shear stress supported by the bond.

  20. 49 CFR 192.281 - Plastic pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe. 192.281 Section 192.281... Plastic pipe. (a) General. A plastic pipe joint that is joined by solvent cement, adhesive, or heat fusion may not be disturbed until it has properly set. Plastic pipe may not be joined by a threaded joint or...

  1. Welding residual stress distributions for dissimilar metal nozzle butt welds in pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2012-02-15

    In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

  2. Investigation of the Weld Properties of Dissimilar S32205 Duplex Stainless Steel with AISI 304 Steel Joints Produced by Arc Stud Welding

    Directory of Open Access Journals (Sweden)

    Aziz Barış Başyiğit

    2017-03-01

    Full Text Available UNS S32205 duplex stainless steel plates with a thickness of 3 mm are arc stud welded by M8 × 40 mm AISI 304 austenitic stainless steel studs with constant stud lifts in order to investigate the effects of welding arc voltages on mechanical and microstructural behaviors of the joints. As the welding arc voltage increases starting from 140 V, the tensile strength of the weldment also increases but the higher arc values results in more spatters around the weld seam up to 180 V. Conversely, the lower arc voltages causes poor tensile strength values to weldments. Tensile tests proved that all of the samples are split from each other in the welding zone but deformation occurs in duplex plates during the tensile testing of weldments so that the elongation values are not practically notable. The satisfactory tensile strength and bending values are determined by applying 180 volts of welding arc voltage according to ISO 14555 standard. Peak values of micro hardness occurred in weld metal most probably as a consequence of increasing heat input decreasing the delta ferrite ratios. As the arc voltage increases, the width of the heat affected zone increases. Coarsening of delta-ferrite and austenite grains was observed in the weld metal peak temperature zone but it especially becomes visible closer to the duplex side in all samples. The large voids and unwelded zones up to approximately 1 mm by length are observed by macro-structure inspections. Besides visual tests and micro-structural surveys; bending and microhardness tests with radiographic inspection were applied to samples for maintaining the correct welding parameters in obtaining well-qualified weldments of these two distinct groups of stainless steel materials.

  3. Testing of dissimilar metal welds according KTA 3201.4

    International Nuclear Information System (INIS)

    Giersbeck, Kai; Huenies, Gordon

    2014-01-01

    The amended German standard KTA 3201.4 from 2010 has triggered intensified requirements of the mechanized ultrasonic testing methodology. The report discusses the most important changes of KTA 3201.4 concerning the issues reference block, qualification of the testing methodology, testing of cladded surfaces, dissimilar metal joints, thermal conduits. The demonstration of dissimilar metal weld testing using intelligent NDT is demonstrated for the nozzles in German nuclear power plants.

  4. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  5. Mechanized ultrasonic inspection of austenitic pipe systems

    International Nuclear Information System (INIS)

    Dressler, K.; Luecking, J.; Medenbach, S.

    1999-01-01

    The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [de

  6. The microstructure and microhardness of friction stir welded dissimilar copper/Al-5% Mg alloys

    Science.gov (United States)

    Kalashnikova, T. A.; Shvedov, M. A.; Vasilyev, P. A.

    2017-12-01

    A friction stir welded joint between copper and aluminum alloy has been investigated and characterized for the microstructure and microhardness number distribution. The microstructural evolution of the joint is studied using optical microscopy and microhardness. The mechanical characteristics in structural zones of FSW joints are determined by Vickers microhardness measurements. Samples were cut across the cross section. It is shown that intermetallic Cu/Al particles are formed at interfaces. The intermetallics microhardness in the dissimilar aluminum/cooper FSW joint differs from that of the joint produced by fusion welding. The grain structures obtained in different dissimilar joint zones are examined.

  7. Microstructure and fracture behaviour of Ti3Al/TC4 dissimilar ...

    Indian Academy of Sciences (India)

    Microstructure; dissimilar materials joint; electron beam welding; fracture behaviour. 1. Introduction. Joining dissimilar materials became a focus because the composite structure can exploit the special advantages of two different materials. Titanium alloy TC4 (Ti–6Al–4V) and. Ti3Al-based alloy are widely used in aerospace ...

  8. Local approaches as a basis for fatigue strength forecasting of a welded multiple pipe joint; Vorhersage der Betriebsfestigkeit eines geschweissten Rohrknotens auf Basis lokaler Konzepte

    Energy Technology Data Exchange (ETDEWEB)

    Radaj, D.; Flade, D. [Daimler-Benz AG, Stuttgart (Germany). Forschung und Technik; Sonsino, C.M. [Fraunhofer-Inst. fuer Betriebsfestigkeit LBF, Darmstadt (Germany)

    1997-12-31

    Welded multiple pipe joints are particularly crucial component parts of offshore drilling platforms. Compared to the drilling platforms in the Carribean Sea, such structures in the North Sea are subject to much stronger wave forces amd thus higher stresses affecting fatigue life. The paper discusses the applicability of the notch stress and notch strain impact approach for assessment of the fatigue strength of those complex pipe welds, which represent hot spots of marine structures. The major aspect examined is the applicability of available approaches for assessment, rather than a new method of assessment. The examination presented here refers to the variants of the notch stress impact approach elaborated by Lawrence, Radaj, Seeger, and Sonsino, and to modifications of the notch strain impact approach published by Lawrence, Seeger, and Sonsino, focusing on notch strain impacts. (orig./CB) [Deutsch] Geschweisste Rohrknoten sind ein besonders wichtiges Bauteil von Erdoelbohrinseln in den Weltmeeren. Eine Besonderheit der Bauwerke in der Nordsee gegenueber den Vorgaengern in der Karibik ist die staerkere Beanspruchung auf Ermuedung durch den Wellengang. In diesem Beitrag wird der Frage nach der Anwendbarkeit des Kerbspannungs- und Kerbdehnungskonzepts zur Beurteilung der Betriebsfestigkeit des Rohrknotens, der als Beispiel fuer eine komplexe Schweisskonstruktion steht, nachgegangen. Es geht um die Darstellung und Klaerung von Fragen der Konzeptanwendung, nicht um eine Neubewertung des als Beispiel gewaehlten Rohrknotens. Das Kerbspannungskonzept liegt in Versionen nach Lawrence, Radaj, Seeger und Sonsino vor, das Kerbdehnungskonzept in Versionen nach Lawrence, Seeger und Sonsino. Die Betrachtung konzentriert sich auf die Anwendung des Kerbdehnungskonzepts. (orig./MM)

  9. The influence of PWHT regime on microstructure and creep rupture behaviour of dissimilar T92/TP316H ferritic/austenitic welded joints with Ni-based filler metal

    Czech Academy of Sciences Publication Activity Database

    Falat, L.; Výrostková, A.; Svoboda, Milan; Milkovič, O.

    2011-01-01

    Roč. 49, č. 6 (2011), s. 417-426 ISSN 0023-432X Institutional research plan: CEZ:AV0Z20410507 Keywords : dissimilar weldment T92/TP316H * post-weld heat treatment (PWHT) * microstructure Subject RIV: JG - Metallurgy Impact factor: 0.451, year: 2011

  10. Development of Weld Overlay Technology for Dissimilar Welds in Pressurizer Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Lee, J. B. [Doosan Heavy Industries and Construction Co., Daejeon (Korea, Republic of)

    2009-10-15

    As a result of Primary Water Stress Corrosion Cracking (PWSCC) in alloy 600, leaks in dissimilar metal welds of pressurizer nozzles were discovered recently in several US plants. The involved companies developed advanced repair techniques to prevent or repair PWSCC applying weld overlay procedures to dissimilar metal welds such as those between pipes and nozzles. Within 2 or 3 years, more than half of the nuclear power plants in Korea will have been in operation for more than 20 years. From this background, a weld overlay procedure has been developed in Korea for the dissimilar metal welds of pressurizer nozzles.

  11. Residual stress analysis of an overlay weld on a dissimilar metal weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang (Korea Atomic Energy Research Institute, Daejeon (Korea)); Jung, I.C.; Byeon, J.G.; Park, K.S. (Doosan Heavy Industries and Construction Co., Changwon (Korea)), e-mail: kskim5@kaeri.re.kr

    2009-07-01

    In recent years, a dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC). It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to many parameters of a welding. In this paper, the analysis of 3 FEM models is performed to estimate the weld residual stress on a dissimilar metal weld exactly

  12. The effect of interlayers on dissimilar friction weld properties

    Science.gov (United States)

    Maldonado-Zepeda, Cuauhtemoc

    The influence of silver interlayers on the metallurgical and mechanical properties of dissimilar aluminium alloy/stainless steel friction welds are investigated. An elastic contact model is proposed that explains the conditions at and close to the contact surface, which produce Al2O3 particle fracture in dissimilar MMC/AISI 304 stainless steel friction welds. Intermixed (IM) and particle dispersed (PD) regions are formed in Ag-containing dissimilar friction welds. These regions form very early in the joining operation and both contain Ag3Al. Therefore, an interlayer (Ag) introduced with the specific aim of preventing FexAly compound formation in MMC/AISI 304 stainless steel friction welds promotes the formation of another intermetallic phase at the bondline. Since IM and PD regions are progressively removed as the friction welding operation proceeds thinner intermetallic layers are produced when long friction welding times are applied. This type of behavior is quite different from that observed in silver-free dissimilar MMC/AISI 304 stainless steel welds. Nanoparticles of silver are formed in dissimilar MMC/Ag/AISI 304 stainless steel welds produced using low friction pressures. Nanoparticle formation in dissimilar friction welds has never been previously observed or investigated. The introduction of silver interlayers decreases heat generation during welding, produces narrower softened zone regions and improved notch tensile strength properties. All research to-date has assumed per se that joint mechanical properties wholly depend on the mechanical properties and width of the intermetallic layer formed at the dissimilar joint interface. However, it is shown in this thesis that the mechanical properties of MMC/AISI 304 stainless steel joints are determined by the combined effects of intermetallic formation at the bondline and softened zone formation in MMC base material immediately adjacent to the joint interface. A methodology for calculating the notch tensile

  13. 49 CFR 192.275 - Cast iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a resilient...

  14. Survey of creep damage in a T-joint from a retired steam pipe system; Kartlaeggning av krypskador i ett T-stycke fraan ett utrangerat aangnaet

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan

    2009-06-15

    Unexpected failures and cracking have recently occurred in steam piping by creep although the service temperatures have been significantly below the limit temperature for creep rupture. Characterisation of such damage, mapping of the presence in Swedish plants and better knowledge of the presumptions for the phenomenon have been received in previous Vaermeforsk projects. A steam pipe system that never had been inspected or tested with respect to creep was replica tested at a number of test positions. The steam data was 450 deg C and 65 bars and the age was 35 years of almost continuous operation. Extensive creep damage was found in one T-joint. This component was the object of interest in the present project. Metallographic investigations were carried out by cutting the T-joint into sections for through thickness examinations of possible creep damage as well as characterisation of the microstructure. Ten sections were selected at different positions of four welds that the T-joint covered. In addition to the characterisation by means of creep damage and possible microstructure degradation or other anomalies the purpose of the investigation was to find out if the replica testing was a conservative method or not. Other expectations on the project were to gain additional knowledge of the creep phenomena's below the limit temperature and a verification of the computation models for crack propagation that were used in the previous Vaermeforsk projects in the area. Nine chemical analyses were performed on all different parent and weld metals of the T-joints. Most analyses resulted in a composition close to the nominal one, that is 13CrMo4-4 steel, the most frequently used heat resistant steel in steam piping for steam temperatures around the limit temperature in Sweden. The parent metal in which the creep cracks were found, however, had a composition that corresponds to 0,5Cr0,6Mo0,3V steel, a low alloy steel that is liable to cracking. Furthermore the branch part of

  15. Residual stress distribution in austenitic stainless steel pipe butt-welded joint measured by neutron diffraction technique

    International Nuclear Information System (INIS)

    Maekawa, Akira; Noda, Michiyasu; Oumaya, Toru; Takahashi, Shigeru

    2009-01-01

    Residual stress is inevitable consequence of welding or manufacturing process, which might greatly affect propagation of high-cycle fatigue or SCC crack. In order to evaluate damages due to the crack, it is required to estimate residual stress and to reflect them to the evaluation process as well. The magnitude and distribution of residual stress greatly depend on the individual process of welding or manufacturing, while the accuracy of prediction or measurement is still insufficient. This paper reports the result of residual stress measurement of butt-welded pipe made of austenitic stainless steel. It also intended to improve prediction and measurement techniques concerning to residual stress. The measurement was conducted by neutron diffraction technique employing the diffractometer for residual stress analysis developed by Japan Atomic Energy Agency. The measured results showed typical characteristics of butt-welded pipe both in decline of stress along axial direction and in radial distribution of bending due to axial stress. The measured result agreed qualitatively with the result predicted by the finite element analysis. A quantitative comparison between measured result and analysis showed a shift of the measured stress toward higher tensile. The measured result was also compared with the results by X-ray diffraction and strain-gauge methods to grasp the distinctive results of the methods. (author)

  16. Development of Temper Bead Welding Process for Weld Overlay of Dissimilar Welds

    Energy Technology Data Exchange (ETDEWEB)

    Byeon, J. G.; Park, K. S.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Seoul (Korea, Republic of)

    2008-10-15

    In recent years, the dissimilar weld metal used to connect stainless steel piping and low alloy steel or carbon steel components have experienced cracking in nuclear reactor piping systems. The cracking has been observed in several Pressurized Water Reactors in overseas. In Several cases, the cracking was repaired using structural weld overlays, a repair technique that has been in use in the U.S. in Boiling Water Reactors for over twenty years. Although weld overlays have been used primarily as a repair for flawed piping, they can also be applied at locations that have not yet exhibited any cracking, but are considered susceptible to cracking. The purpose of this research is to develop the temper bead weld process for the weld overlay of the dissimilar weld pipe. We developed equipment for the overlay system, applied Procedure Qualification(PQ) for the temper bead welding process.

  17. Effect of Continuous and Pulsed Current on the Metallurgical and Mechanical Properties of Gas Tungsten Arc Welded AISI 4340 Aeronautical and AISI 304 L Austenitic Stainless Steel Dissimilar Joints

    OpenAIRE

    Arivarasu, Moganraj; Ramkumar Kasinath, Devendranath; Natarajan, Arivazhagan

    2015-01-01

    In this research work, the weldability of low alloyed AISI 4340 aeronautical steel and AISI 304L austenitic stainless steel joined by continuous current (CC) and pulsed current (PC) gas tungsten arc welding (GTAW) techniques, using ER309L and ERNiCr-3 filler metals was investigated. The main focus of the study involves the investigation on the effect of continuous and pulsed current mode of GTA welding process on the metallurgical and mechanical properties of these dissimilar weldments. Micro...

  18. Welded joints engineering design of the primary circuit, surge line and main steam piping of the Angra 2 reactor

    International Nuclear Information System (INIS)

    Volta, Angelo Roberto; Couto, Jose Gonzalo Villaverde

    1995-01-01

    The erection of nuclear systems of a Nuclear Power Station is under international requests, that results in a detailed elaboration of documents for the performance of welds. NUCLEN as an engineering design company, responsible for the erection of Angra 2, developed a suitable software program for the elaboration of welding procedure qualifications, tests and examination sequence plans and heat treatment plans applied to primary circuit, surgeline and main steam piping. The paper shows the employed methodology for the elaboration of these documents, as well as the requested engineering design of welding technology and testability in order to assure the stipulated quality level, according to requirements of the specifications, codes and norms. (author). 6 refs

  19. Joining dissimilar stainless steels for pressure vessel components

    International Nuclear Information System (INIS)

    Zheng Sun; Huai-Yue Han

    1994-01-01

    A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCrl3Ni4Mo) and AISI 347, respectively. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. Based on the weldability tests, a welding procedure - tungsten inert gas (TIG) welding for root passes with HNiCrMo-2B wire followed by manual metal arc (MMA) welding using coated electrode ENiCrFe-3B - was developed and a PWHT at 600 deg C/2h was recommended. Furthermore, the welding of tube/tube joints between these dissimilar steels is described. (21 refs., 11 figs., 14 tabs.)

  20. Outlook for a new design application for the joint union geometry of zircaloy-4 pipe-plug welds

    International Nuclear Information System (INIS)

    Martinez, R.L; Corso, H.L; Ausas, J; Fernandez, L

    2008-01-01

    The potential advantages are described and the test results shown for a new joint design for the Zircaloy-4 sheath-plug welding, used in the production of fuel elements for nuclear reactor power generators. Samples taken from sheaths and plugs similar to those used in the Atucha I Reactor were welded using the orbital GTAW process (Gas Tungsten Arc Welding), using a new joint design and equipment that is now applied to the production of high quality welding, with very low levels of contamination. The test results from the experiments with hydrogen content, corrosion, metallographic and traction on samples of these welds are compared with those obtained in simples taken from the conventionally processed fuel elements for Atucha I. The results are also presented for the characterization of samples obtained with the same orbital welding method, but with a smaller protective chamber. This work aimed to verify the influence of the welding chamber size on the contamination with hydrogen. The utility of applying the new design together with the orbital GTAW method to the fabrication process for fuel elements is discussed

  1. Friction stir spot welding of dissimilar aluminium alloys

    International Nuclear Information System (INIS)

    Bozkurt, Yahya

    2016-01-01

    Friction stir spot welding (FSSW) has been proposed as an effective technology to spot weld the so-called “difficult to be welded” metal alloys such as thin sheets aluminum alloys and dissimilar materials. FSSW is derived from friction stir welding technology, its principle benefit being low cost joining, lower welding temperature and shorter welding time than conventional welding methods. In this study, dissimilar AlMg 3 and AlCu 4 Mg 1 aluminium alloy plates were FSSWed by offsetting the low strength sheet on upper side of the weld. The effects of tool rotation speed on the microstructure, lap shear fracture load (LSFL), microhardness and fracture features of the weld are investigated by constant welding parameters. The maximum LSFL was obtained by increasing the tool rotational speed. However, the joints exhibited pull-out nugget fracture mode under lap shear tensile testing conditions. The largest completely bonded zone was observed as 5.86 mm which was narrower at the opposite position of the joint. Key words: friction stir spot welding, aluminium alloys, mechanical properties, dissimilar joint, welding parameters

  2. Measurement of residual stresses in welded sample of dissimilar materials

    International Nuclear Information System (INIS)

    Mansur, Tanius Rodrigues; Gomes, Paulo de Tarso Vida; Scaldaferri, Denis Henrique Bianchi; Martins, Geraldo Antonio Scoralick; Atanazio Filho, Nelson do Nascimento

    2008-01-01

    The welding of dissimilar metals has several applications in the industry. Especially in the nuclear industry, this joint type, common between carbon steel and stainless steel, it is always reason of analysis and special cares tends in view the need to maintain the integrity of the equipment. Residual stresses are introduced in the material as a result of processes as welding, machining, sanding and polishing that can to produce deformation in the proximities of the surface of the material. Residual compressive stresses can be introduced in the material through the jetting process (bombardment of the surface for small glass spheres, dry sand or steel). That procedure allows a fine subsurface layer to suffer yielding, compressing the superficial layer and reducing the formation of areas of concentration of traction stresses, increasing the resistance of the material to the fatigue. The welding process introduces residual stresses due to the geometry resulting from the fusion of the material welded and of the heterogeneous cooling. Besides the microstructural alteration and chemical composition of the material in the affected area for the heat, introduced by the welding, it is also had the effect of the discontinuity of the passes and the formation of bubbles and emptiness that can contribute to the cracks nucleation, reducing the resistance to the fatigue. In the great majority of the times residual stresses are harmful and there are many documented cases which US these stresses went predominant factors for the failure for fatigue. A particularly dangerous aspect of the residual stresses is that their presence is not usually observed, what usually happens with an applied load to the structure. The knowledge of the surface residual stresses is important to predict the emergence of failure when the component or structure is requested. In nuclear power plants it is common to welding of piping of stainless steels with mouthpieces of carbon steel of pressure vases of

  3. 24 CFR 3280.605 - Joints and connections.

    Science.gov (United States)

    2010-04-01

    ... watertight for the pressures required under testing procedures. (1) Assembling of pipe. All joints and... joints. Metal unions in water piping shall have metal-to-metal ground seats. (6) Flared joints. Flared...

  4. Microstructural characterizations and mechanical properties in underwater friction stir welding of aluminum and magnesium dissimilar alloys

    International Nuclear Information System (INIS)

    Zhao, Yong; Lu, Zhengping; Yan, Keng; Huang, Linzhao

    2015-01-01

    Highlights: • Aluminum and magnesium alloys were joined by underwater friction stir welding. • Underwater FSW was conducted to improve properties of joint with lower heat input. • Microstructures and mechanical properties of dissimilar joint were investigated. • Intermetallic compounds developed in the fracture interface were analyzed. • Fracture features of the tensile samples were analyzed. - Abstract: Formation of intermetallic compounds in the stir zone of dissimilar welds affects the mechanical properties of the joints significantly. In order to reduce heat input and control the amount and morphological characteristics of brittle intermetallic compounds underwater friction stir welding of 6013 Al alloy and AZ31 Mg alloy was carried out. Microstructures, mechanical properties, elements distribution, and the fracture surface of the joints were analyzed by optical microscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy, etc. The result shows that sound dissimilar joint with good mechanical properties can be obtained by underwater friction stir welding. Al and Mg alloys were stirred together and undergone the process of recrystallization, forming complex intercalated flow patterns in the stir zone. Tensile strength of the dissimilar joint was up to 152.3 MPa. Maximum hardness (142HV) appeared in the middle of the centerline of the specimen. Intermetallic compounds layer consisting of Al 3 Mg 2 and Mg 17 Al 12 formed in the Al/Mg interface and resulted in the fracture of the joint

  5. The locating ways of laying pipe manipulator

    Science.gov (United States)

    Wang, Dan; Li, Bin; Lei, DongLiang

    2010-01-01

    The laying pipe manipulator is a new equipment to lay concrete pipe. This kind of manipulator makes the work of laying pipes mechanized and automated. We report here a new laying pipe manipulator. The manipulator has 5 free degrees, and is driven by the hydraulic system. In the paper, one critical question of manipulator is studied: the locating ways of the manipulator to lay concrete pipe. During the process of laying concrete pipe, how to locate the manipulator is realized by the locating system of manipulator. The locating system consists of photoelectric target, laser producer, and computer. According to different construction condition, one or two or three photoelectric targets can be used. During the process of laying concrete pipe, if the interface of pipes are jointed together, and the other segment of pipe deviates from the pipe way, one target can be used, if the angle that the manipulator rotates around the holding pipe's axes is 0°, two targets can be used, three targets can be used at any site. In the paper, according to each locating way, the theory analysis is done. And the mathematical models of the manipulator moving from original position to goal position are obtained by different locating way. And the locating experiment was done. According to the experiment result, the work principle and mathematical models of different locating way was turned out to be well adopted for requirement, the mathematical model of different locating way supplies the basic control theory for the manipulator to lay and joint concrete pipe automatically.

  6. Flexible ultrasonic pipe inspection apparatus

    Science.gov (United States)

    Jenkins, Charles F.; Howard, Boyd D.

    1998-01-01

    A flexible, modular ultrasonic pipe inspection apparatus, comprising a flexible, hollow shaft that carries a plurality of modules, including at least one rotatable ultrasonic transducer, a motor/gear unit, and a position/signal encoder. The modules are connected by flexible knuckle joints that allow each module of the apparatus to change its relative orientation with respect to a neighboring module, while the shaft protects electrical wiring from kinking or buckling while the apparatus moves around a tight corner. The apparatus is moved through a pipe by any suitable means, including a tether or drawstring attached to the nose or tail, differential hydraulic pressure, or a pipe pig. The rotational speed of the ultrasonic transducer and the forward velocity of the apparatus are coordinated so that the beam sweeps out the entire interior surface of the pipe, enabling the operator to accurately assess the condition of the pipe wall and determine whether or not leak-prone corrosion damage is present.

  7. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1994-01-01

    It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo

  8. Piping failure analysis for the Korean nuclear piping including the effect of in-service inspection

    Energy Technology Data Exchange (ETDEWEB)

    Choi, S.Y. [Korea Atomic Energy Research Inst.(KAERI), Daejeon (Korea); Choi, Y.H. [Korea Inst. of Nuclear Safety(KINS), Daejeon (Korea)

    2004-07-01

    The purposes of this paper are to perform piping failure analysis for the failed safety class piping in Korean nuclear power plants(NPPs) and evaluate the effect of an in-service inspection(ISI) on the piping failure probability. For data collection, a database for piping failure events was constructed with 135 data fields including population data, event data, and service history data. A total of 6 kinds of events with 25 failure cases up to June 30, 2003 were identified from Korean NPPs. The failed systems were main feedwater system, CVCS, primary sampling system, essential service water system, and CANDU purification system. Piping failure analyses such as evaluation of the impact on nuclear safety and piping integrity and the root cause analysis were performed and the piping failure frequencies for the failed piping were calculated by using population data. The result showed that although the integrity was not maintained in the failed piping, the safety of the plants was maintained for all the events. And the root causes of the events were analyzed as FAC, vibration, thermal fatigue, corrosion, and/or an improper weld joint. The piping failure frequencies ranged from 6.08E-5/Cr-Yr to 1.15E-3/Cr-Yr for the events. According to the ASME Code sec. XI requirements, the small bore piping less than the nominal diameter of 4 inch is exempt from ISI. There, however, were many piping failures reported in the small bore piping. The effect of ISI considering the pipe size on the piping failure probability was investigated by using the Win-PRAISE program based on probabilistic fracture mechanics. The results showed that there is no significant difference between the small and large bore piping from the viewpoint of the ISI effect on the piping failure probability. It means that ISI for a small bore piping is recommended as well as the large bore piping. (orig.)

  9. Pipe grabber

    Energy Technology Data Exchange (ETDEWEB)

    Sharafutdinov, I.G.; Mubashirov, S.G.; Prokopov, O.I.

    1981-05-15

    A pipe grabber is suggested which contains a housing, clamping elements and centering mechanism with drive installed on the lower end of the housing. In order to improve the reliable operation of the pipe grabber, the centering mechanism is made in the form of a reinforced ringed flexible shaft, while the drive is made in the form of elastic rotating discs. In this case the direction of rotation of the discs and the flexible shaft is the opposite.

  10. Positive dissimilarity attitudes in multicultural organizations

    DEFF Research Database (Denmark)

    Lauring, Jakob; Selmer, Jan

    2012-01-01

    Purpose – The purpose of this study is to contribute to the field of diversity studies with novel insights on how language diversity and communication frequency influence dissimilarity attitudes. Design/methodology/approach – The authors examine language diversity and communication frequency...... attitudes, namely openness to linguistic, visible and informational diversity. Contradicting our predictions, language diversity had positive associations with all variables portraying positive dissimilarity attitudes. The implications of these findings are discussed in detail. Originality/value – Few prior...... studies have dealt with the relations between language, communication and dissimilarity attitudes....

  11. 49 CFR 192.283 - Plastic pipe: Qualifying joining procedures.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe: Qualifying joining procedures. 192... Materials Other Than by Welding § 192.283 Plastic pipe: Qualifying joining procedures. (a) Heat fusion... for making plastic pipe joints by a heat fusion, solvent cement, or adhesive method, the procedure...

  12. Testing of dissimilar metal welds according KTA 3201.4; Pruefung von Mischnahtverbindungen nach KTA 3201.4

    Energy Technology Data Exchange (ETDEWEB)

    Giersbeck, Kai; Huenies, Gordon [intelligeNFT Systems und Services GmbH, Erlangen (Germany)

    2014-11-01

    The amended German standard KTA 3201.4 from 2010 has triggered intensified requirements of the mechanized ultrasonic testing methodology. The report discusses the most important changes of KTA 3201.4 concerning the issues reference block, qualification of the testing methodology, testing of cladded surfaces, dissimilar metal joints, thermal conduits. The demonstration of dissimilar metal weld testing using intelligent NDT is demonstrated for the nozzles in German nuclear power plants.

  13. JOINING DISSIMILAR MATERIALS USING FRICTION STIR SCRIBE TECHNIQUE

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Piyush; Hovanski, Yuri; Jana, Saumyadeep; Fifield, Leonard S.

    2016-09-01

    Development of robust and cost effective method of joining dissimilar materials can provide a critical pathway to enable widespread use of multi-material design and components in mainstream industrial applications. The use of multi-material components such as Steel-Aluminum, Aluminum-Polymer allows design engineers to optimize material utilization based on service requirements and often lead weight and cost reductions. However producing an effective joint between materials with vastly different thermal, microstructural and deformation response is highly problematic using conventional joining and /or fastening methods. This is especially challenging in cost sensitive high volume markets that largely rely on low–cost joining solutions. Friction Stir Scribe technology was developed to meet the demands of joining materials with drastically different properties and melting regimes. The process enables joining of light metals like Magnesium and Aluminum to high temperature materials like Steels and Titanium. Additionally viable joints between polymer composites and metal can also be made using this method. This paper will present state of the art, progress made and challenges associated with this innovative derivative of Friction Stir welding in reference to joining dissimilar metals and polymer/metal combinations.

  14. Joining Dissimilar Materials Using Friction Stir Scribe Technique

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Piyush [Pacific Northwest National Laboratory, Richland 99352, WA e-mail: piyush.upadhyay@pnnl.gov; Hovanski, Yuri [Pacific Northwest National Laboratory, Richland 99352, WA; Jana, Saumyadeep [Pacific Northwest National Laboratory, Richland 99352, WA; Fifield, Leonard S. [Pacific Northwest National Laboratory, Richland 99352, WA

    2016-10-03

    Development of a robust and cost-effective method of joining dissimilar materials could provide a critical pathway to enable widespread use of multi-material designs and components in mainstream industrial applications. The use of multi-material components such as steel-aluminum and aluminum-polymer would allow design engineers to optimize material utilization based on service requirements and could often lead to weight and cost reductions. However, producing an effective joint between materials with vastly different thermal, microstructural, and deformation responses is highly problematic using conventional joining and/or fastening methods. This is especially challenging in cost sensitive, high volume markets that largely rely on low cost joining solutions. Friction stir scribe technology was developed to meet the demands of joining materials with drastically different properties and melting regimes. The process enables joining of light metals like magnesium and aluminum to high temperature materials like steel and titanium. Viable joints between polymer composites and metal can also be made using this method. This paper will present the state of the art, progress made, and challenges associated with this innovative derivative of friction stir welding in reference to joining dissimilar metals and polymer/metal combinations.

  15. Dissimilarity Representations in Lung Parenchyma Classification

    DEFF Research Database (Denmark)

    Sørensen, Lauge Emil Borch Laurs; de Bruijne, Marleen

    2009-01-01

    as distance in a emph{k} nearest neighbor classifier, which achieves a classification accuracy of $92.9%$, the best dissimilarity representation based classifier is significantly better with a classification accuracy of 97.0% ($text{emph{p" border="0" class="imgtopleft"> = 0.046$)....... are built in this representation. This is also the general trend in lung parenchyma classification in computed tomography (CT) images, where the features often are measures on feature histograms. Instead, we propose to build normal density based classifiers in dissimilarity representations for lung...... parenchyma classification. This allows for the classifiers to work on dissimilarities between objects, which might be a more natural way of representing lung parenchyma. In this context, dissimilarity is defined between CT regions of interest (ROI)s. ROIs are represented by their CT attenuation histogram...

  16. Dissimilarity-based multiple instance learning

    DEFF Research Database (Denmark)

    Sørensen, Lauge; Loog, Marco; Tax, David M. J.

    2010-01-01

    In this paper, we propose to solve multiple instance learning problems using a dissimilarity representation of the objects. Once the dissimilarity space has been constructed, the problem is turned into a standard supervised learning problem that can be solved with a general purpose supervised cla...... between distributions of within- and between set point distances, thereby taking relations within and between sets into account. Experiments on five publicly available data sets show competitive performance in terms of classification accuracy compared to previously published results....

  17. Effect of tool rotational speed and penetration depth on dissimilar aluminum alloys friction stir spot welds

    Directory of Open Access Journals (Sweden)

    Joaquín M. Piccini

    2017-03-01

    Full Text Available In the last years, the automotive industry is looking for the use of aluminum parts in replace of steel parts in order to reduce the vehicles weight. These parts have to be joined, for instance, by welding processes. The more common welding process in the automotive industry is the Resistance Spot Welding (RSW technique. However, RSW of aluminum alloys has many disadvantages. Regarding this situation, a variant of the Friction Stir Welding process called Friction Stir Spot Welding (FSSW has been developed, showing a strong impact in welding of aluminum alloys and dissimilar materials in thin sheets. Process parameters affect the characteristics of the welded joints. However, the information available on this topic is scarce, particularly for dissimilar joints and thin sheets. The aim of this work was to study the effect of the rotational speed and the tool penetration depth on the characteristics of dissimilar FSS welded joints. Defects free joints have been achieved with higher mechanical properties than the ones reported. The maximum fracture load was 5800 N. It was observed that the effective joint length of the welded spots increased with the tool penetration depth, meanwhile the fracture load increased and then decreased. Finally, welding at 1200 RPM produced welded joints with lower mechanical properties than the ones achieved at 680 and 903 RPM.

  18. Caracterização microestrutural de soldas dissimilares dos aços ASTM A-508 e AISI 316L Characterization of dissimilar metal weld between low alloy steel ASTM A-508 and 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Luciana Iglésias Lourenço Lima

    2010-06-01

    Full Text Available As soldas dissimilares (dissimilar metal welds - DMWs são utilizadas em diversos segmentos da indústria. No caso específico de usinas nucleares, tais soldas são necessárias para conectar tubulações de aço inoxidável com componentes fabricados em aços baixa liga. Os materiais de adição mais utilizados neste tipo de solda são as ligas de níquel 82 e 182. Este trabalho consistiu na soldagem de uma junta dissimilar de aço baixa liga ASTM A-508 G3 e aço inoxidável austenítico AISI 316L utilizando as ligas de níquel 82 e 182 como metais de adição. A soldagem foi realizada manualmente empregando os processos de soldagem ao arco SMAW (Shielded Metal Arc Welding e GTAW (Gas Tungsten Arc Welding. Os corpos de prova foram caracterizados microestruturalmente utilizando-se microscópio óptico e microscópio eletrônico de varredura com microanálise por dispersão de energia de raios X (EDS e ensaios de microdureza Vickers. Observou-se uma microestrutura constituída de dendritas de austenita com a presença de precipitados com formas e dimensões definidas pelo aporte térmico e pela direção de soldagem. Não houve variação significativa da dureza ao longo da junta soldada, demonstrando a adequação dos parâmetros de soldagem utilizados.The dissimilar metal welds (DMWs are used in several areas of the industries. In the nuclear power plant, this weld using nickel alloy welding wires is used to connect stainless steel pipes to low alloy steel components on the reactor pressured vessels. The filler materials commonly used in this type of weld are nickel alloys 82 and 182.. In this study, dissimilar metal welds composed of low alloy steel ASTM A-508 G3, nickel alloys 82 e 182 as weld metals, and austenitic stainless steel AISI 316L were prepared by manual shielded metal arc welding (SMAW and gas tungsten arc welding techniques (GTAW. Samples were microstructural characterized by optical microscopy and scanning electron microscopy

  19. Probabilistic analyses of failure in reactor coolant piping

    International Nuclear Information System (INIS)

    Holman, G.S.

    1984-01-01

    LLNL is performing probabilistic reliability analyses of PWR and BWR reactor coolant piping for the NRC Office of Nuclear Regulatory Research. Specifically, LLNL is estimating the probability of a double-ended guillotine break (DEGB) in the reactor coolant loop piping in PWR plants, and in the main stream, feedwater, and recirculation piping of BWR plants. In estimating the probability of DEGB, LLNL considers two causes of pipe break: pipe fracture due to the growth of cracks at welded joints (direct DEGB), and pipe rupture indirectly caused by the seismically-induced failure of critical supports or equipment (indirect DEGB)

  20. Friction stir scribe welding technique for dissimilar joining of aluminium and galvanised steel

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Tianhao [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Sidhar, Harpreet [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Mishra, Rajiv S. [Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA; Hovanski, Yuri [Pacific Northwest National Laboratory, Energy Materials and Manufacturing, Richland, WA, USA; Upadhyay, Piyush [Pacific Northwest National Laboratory, Energy Materials and Manufacturing, Richland, WA, USA; Carlson, Blair [General Motors Technical Center, Warren, MI, USA

    2017-10-04

    Friction stir scribe technology, a derivative of friction stir welding, was applied for the dissimilar lap welding of an aluminum alloy and galvanized mild steel sheets. During the process, the rotating tool with a cobalt steel scribe first penetrated the top material — aluminum — and then the scribe cut the bottom material — steel. The steel was displaced into the upper material to produce a characteristic hook feature. Lap welds were shear tested, and their fracture paths were studied. Welding parameters affected the welding features including hook height, which turned out to be highly related to fracture position. Therefore, in this paper, the relationships among welding parameters, hook height, joint strength and fracture position are presented. In addition, influence of zinc coating on joint strength was also studied. Keywords: friction stir scribe technology; dissimilar material welding; zinc coating; hook height; joint strength; fracture position

  1. Influence of heat treatment on fatigue performances for self-piercing riveting similar and dissimilar titanium, aluminium and copper alloys

    OpenAIRE

    Zhang, Xianlian; He, Xiaocong; Xing, Baoying; Zhao, Lun; Lu, Yi; Gu, Fengshou; Ball, Andrew

    2016-01-01

    The fatigue performances of self-piercing riveting (SPR) joints connecting similar and dissimilar sheets of TA1 titanium alloy (TA1), Al5052 aluminium alloy (Al5052) and H62 copper alloy (H62) were studied in this paper. The specimens of similar TA1 sheets treated with stress relief annealing were prepared to investigate the influence of relief annealing on the mechanical properties of SPR joints. Fatigue tests were conducted to characterize the fatigue lives and failure modes of the joints. ...

  2. MECHANICAL CHARACTERIZATION OF FRICTION WLDED DISSIMILAR STEELS AT 1000 RPM

    Directory of Open Access Journals (Sweden)

    Amit Handa

    2013-05-01

    Full Text Available Joining of dissimilar metals is one of the most essential needs of industries. There are various welding methods that have been developed to obtain suitable joints in various applications. However, friction welding is a joining process that allows more materials and material combinations to be joined than with any other welding process. Continuous drive friction welding studies on austenitic stainless steel and ferritic steel combinations has been attempted in this investigation. Friction welding process parameter optimization, mechanical characterization and fracture behavior is the major contribution of the study. The microhardness across the weld interface was measured and the strength of the joint was determined with tensile tests and impact tests. Also the tensile fractured specimens were examined by scanning electron microscopy so as to study its fracture behavior. The experimental results indicate that axial pressure has a significant effect on the mechanical properties of the joint and it is possible to increase the quality of the welded joint by selecting the optimum axial pressures.

  3. Structural stability of dissimilar weld joints of steel P91

    Czech Academy of Sciences Publication Activity Database

    Foret, R.; Million, Bořivoj; Svoboda, Milan; Stránský, K.

    2001-01-01

    Roč. 6, č. 6 (2001), s. 405-411 ISSN 1362-1718 R&D Projects: GA ČR GA106/98/1367; GA ČR GA106/00/0855 Institutional research plan: CEZ:AV0Z2041904 Keywords : steel * welding Subject RIV: JG - Metallurgy Impact factor: 0.295, year: 2001

  4. AE signal characteristics of the initial Stress Corrosion Crack in the STS 304 pipe

    International Nuclear Information System (INIS)

    Kim, Jae Seong; Kang, Sung Sik; Lee, Bo Young

    2011-01-01

    The stress corrosion crack is one of the life-limiting mechanisms in nuclear power plant conditions. During the operation of a power plant stress corrosion cracks can initiate and grow in dissimilar metal weld pipe joints of primary loop components. In particular, stress corrosion cracking usually occurs when the following three factors exist at the same time; susceptible material, corrosive environment, and tensile stress (including residual stress). Thus, residual stress becomes very critical for stress-corrosion cracking when it is difficult to improve the material corrosivity of the components and their environment under operating conditions. Since the research conducted by Coriou et al., it is well known that Ni-based alloy and stainless steel are susceptible to stress corrosion cracking (SCC) in deaerated pure water at high temperature and the SCC is difficult to be reproduced in laboratory. In this study, stress corrosion crack was artificially produced on STS 304 pipe. And a characteristic of the AE (acoustic emission) signal, which is generated at crack initiation time, was investigated

  5. Leak test of the pipe line for radioactive liquid waste

    International Nuclear Information System (INIS)

    Machida, Chuji; Mori, Shoji.

    1976-01-01

    In the Tokai Research Establishment, most of the radioactive liquid waste is transferred to a wastes treatment facility through pipe lines. As part of the pipe lines a cast iron pipe for town gas is used. Leak test has been performed on all joints of the lines. For the joints buried underground, the test was made by radioactivity measurement of the soil; and for the joints in drainage ditch by the pressure and bubble methods. There were no leakage at all, indicating integrity of all the joints. On the other hand, it is also known by the other test that the corrosion of inner surface of the piping due to liquid waste is only slight. The pipe lines for transferring radioactive liquid waste are thus still usable. (auth.)

  6. Dissimilar Dynamics of Coupled Water Vibrations

    NARCIS (Netherlands)

    Jansen, Thomas L. C.; Cringus, Dan; Pshenichnikov, Maxim S.

    2009-01-01

    Dissimilar dynamics of coupled stretch vibrations of a water molecule are revealed by two-dimensional, IR correlation spectroscopy. These are caused by essentially non-Gaussian fluctuations of the electric field exerted by the environment on the individual OH stretch vibrations. Non-Gaussian

  7. Hydraulically powered dissimilar teleoperated system controller design

    International Nuclear Information System (INIS)

    Jansen, J.F.; Kress, R.L.

    1996-01-01

    This paper will address two issues associated with the implementation of a hydraulically powered dissimilar master-slave teleoperated system. These issues are the overall system control architecture and the design of robust hydraulic servo controllers for the position control problem. Finally, a discussion of overall system performance on an actual teleoperated system will be presented

  8. New generation of Sour Service Drill Pipe allows addressing highly sour field challenges

    OpenAIRE

    Thomazic A.; Rodrigues R.; Thebault F.; Mauries S.; Flores V.; Lambet E.

    2013-01-01

    Drill pipes are commonly produced by assembling pipe and tool joints through friction welding. The weld, as a result of this process, presents some challenges for preserving corrosion resistance due to some metallurgical factors such as heterogeneous microstructure, different chemical compositions between the tool joint and the pipe body and heterogeneous mechanical properties close to the welded line. Hence a new drill pipe configuration have been developed including modified chemical compos...

  9. Heat pipes

    CERN Document Server

    Dunn, Peter D

    1982-01-01

    A comprehensive, up-to-date coverage of the theory, design and manufacture of heat pipes and their applications. This latest edition has been thoroughly revised, up-dated and expanded to give an in-depth coverage of the new developments in the field. Significant new material has been added to all the chapters and the applications section has been totally rewritten to ensure that topical and important applications are appropriately emphasised. The bibliography has been considerably enlarged to incorporate much valuable new information. Thus readers of the previous edition, which has established

  10. Welding simulation of large-diameter thick-walled stainless steel pipe joints. Fast computation of residual stress and influence of heat source model

    International Nuclear Information System (INIS)

    Maekawa, Akira; Serizawa, Hisashi; Nakacho, Keiji; Murakawa, Hidekazu

    2011-01-01

    There are many weld zones in the apparatus and piping installed in nuclear power plants and residual stress generated in the zone by weld process is the most important influence factor for maintaining structural integrity. Though the weld residual stress is frequently evaluated using numerical simulation, fast simulation techniques have been demanded because of the enormous calculation times used. Recently, the fast weld residual stress evaluation based on three-dimensional accurate analysis became available through development of the Iterative Substructure Method (ISM). In this study, the computational performance of the welding simulation code using the ISM was improved to get faster computations and more accurate welding simulation. By adding functions such as parallel processing, the computation speed was much faster than that of the conventional finite element method code. Furthermore, the accuracy of the improved code was validated by measurements. The influence of two different weld heat source models on the simulation results was also investigated and it was found that the moving heat source was effective to achieve accurate weld simulation for multi-pass welds. (author)

  11. Joining of dissimilar metals by diffusion bonding. Titanium alloy with aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Akca, Enes [International Univ. of Sarajevo (Bosnia and Herzegovina). Research and Development Center; International Univ. of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering; Gursel, Ali [International Univ. of Sarajevo (Bosnia and Herzegovina). Dept. of Mechanical Engineering

    2017-05-01

    This paper presents a novel diffusion bonding process of commercially pure aluminum to Ti-6Al-4V alloy at 520, 560, 600 and 640 C for 30, 45 and 60 minutes under argon gas shielding without the use of interlayer. The approach is to overcome the difficulties in fusion welding of dissimilar alloys. Diffusion bonding is a dissimilar metal welding process which can be applied to the materials without causing any physical deformations. Processed samples were metallographically prepared, optically examined followed by Vickers microhardness test and subjected to tensile test in order to determine joint strength. Scanning electron microscopy and energy dispersive spectroscopy were used in this work to investigate the compositional changes across the joint region. Elemental composition of the region has been successfully defined between titanium alloy and aluminum. The maximum tensile strength was obtained from the samples bonded at the highest temperatures of 600 and 640 C.

  12. Flexible ultrasonic pipe inspection apparatus

    Science.gov (United States)

    Jenkins, C.F.; Howard, B.D.

    1998-06-23

    A flexible, modular ultrasonic pipe inspection apparatus, comprises a flexible, hollow shaft that carries a plurality of modules, including at least one rotatable ultrasonic transducer, a motor/gear unit, and a position/signal encoder. The modules are connected by flexible knuckle joints that allow each module of the apparatus to change its relative orientation with respect to a neighboring module, while the shaft protects electrical wiring from kinking or buckling while the apparatus moves around a tight corner. The apparatus is moved through a pipe by any suitable means, including a tether or drawstring attached to the nose or tail, differential hydraulic pressure, or a pipe pig. The rotational speed of the ultrasonic transducer and the forward velocity of the apparatus are coordinated so that the beam sweeps out the entire interior surface of the pipe, enabling the operator to accurately assess the condition of the pipe wall and determine whether or not leak-prone corrosion damage is present. 7 figs.

  13. Gas tungsten arc welding assisted hybrid friction stir welding of dissimilar materials Al6061-T6 aluminum alloy and STS304 stainless steel

    International Nuclear Information System (INIS)

    Bang, HanSur; Bang, HeeSeon; Jeon, GeunHong; Oh, IkHyun; Ro, ChanSeung

    2012-01-01

    Highlights: ► GTAW assisted hybrid friction stir welding (HFSW) has been carried out for dissimilar butt joint. ► Mechanical strength of dissimilar butt joint by HFSW and FSW has been investigated and compared. ► Microstructure of dissimilar butt joint by HFSW and FSW has been investigated and compared. -- Abstract: The aim of this research is to evaluate the potential for using the gas tungsten arc welding (GTAW) assisted hybrid friction stir welding (HFSW) process to join a stainless steel alloy (STS304) to an aluminum alloy (Al6061) in order to improve the weld strength. The difference in mechanical and microstructural characteristics of dissimilar joint by friction stir welding (FSW) and HFSW has been investigated and compared. Transverse tensile strength of approximately 93% of the aluminum alloy (Al6061) base metal tensile strength is obtained with HFSW, which is higher than the tensile strength of FSW welds. This may be due to the enhanced material plastic flow and partial annealing effect in dissimilar materials due to preheating of stainless steel surface by GTAW, resulting in significantly increased elongation of welds. The results indicate that HFSW that integrates GTAW preheating to FSW is advantageous in joining dissimilar combinations compared to conventional FSW.

  14. Ultrasonic Evaluation of Two Dissimilar Metal Weld Overlay Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Crawford, Susan L.; Cinson, Anthony D.; Prowant, Matthew S.; Moran, Traci L.; Anderson, Michael T.

    2012-06-30

    Two dissimilar metal weld (DMW) pipe-to-nozzle specimens were implanted with thermal fatigue cracks in the 13% to 90% through-wall depth range. The specimens were ultrasonically evaluated with phased-array probes having center frequencies of 0.8, 1.0, 1.5, and 2.0 megahertz (MHz). An Alloy 82/182 weld overlay (WOL) was applied and the specimens were ultrasonically re-evaluated for flaw detection and characterization. The Post-WOL flaw depths were approximately 10% to 56% through-wall. This study has shown the effectiveness of ultrasonic examinations of Alloy 82/182 overlaid DMW specimens. Phased-array probes with center frequency in the 0.8- to 1.0-MHz range provide a strong coherent signal but the greater ultrasonic wavelength and larger beam spot size prevent the reliable detection of small flaws. These small flaws had nominal through-wall depths of less than 15% and length in the 50-60 mm (2-2.4 in.) range. Flaws in the 19% and greater through-wall depth range were readily detected with all four probes. At the higher frequencies, the reflected signals are less coherent but still provide adequate signal for flaw detection and characterization. A single inspection at 2.0 MHz could provide adequate detection and sizing information but a supplemental inspection at 1.0 or 1.5 MHz is recommended.

  15. Fatigue analysis of aluminum drill pipes

    Directory of Open Access Journals (Sweden)

    João Carlos Ribeiro Plácido

    2005-12-01

    Full Text Available An experimental program was performed to investigate the fundamental fatigue mechanisms of aluminum drill pipes. Initially, the fatigue properties were determined through small-scale tests performed in an optic-mechanical fatigue apparatus. Additionally, full-scale fatigue tests were carried out with three aluminum drill pipe specimens under combined loading of cyclic bending and constant axial tension. Finally, a finite element model was developed to simulate the stress field along the aluminum drill pipe during the fatigue tests and to estimate the stress concentration factors inside the tool joints. By this way, it was possible to estimate the stress values in regions not monitored during the fatigue tests.

  16. Resistance Spot Welding of AA5052 Sheet Metal of Dissimilar Thickness

    Science.gov (United States)

    Mat Din, N. A.; Zuhailawati, H.; Anasyida, A. S.

    2016-02-01

    Resistance spot welding of dissimilar thickness of AA5052 aluminum alloy was performed in order to investigate the effect of metal thickness on the weldment strength. Resistance spot welding was done using a spot welder machine available in Coraza Systems Sdn Bhd using a hemispherical of chromium copper electrode tip with radius of 6.00 mm under 14 kA of current and 0.02 bar of pressure for all thickness combinations. Lap joint configuration was produced between 2.0 mm thick sheet and 1.2 - 3.2 mm thick sheet, respectively. Microstructure of joint showed asymmetrical nugget shape that was larger on the thicker side indicating larger molten metal volume. Joint 2.0 mm x 3.2 mm sheets has the lowest hardness in both transverse direction and through thickness direction because less heat left in the weld nugget. The microstructure shows that this joint has coarse grains of HAZ. As thickness of sheet metal increased, the failure load of the joints increased. However, there was no linear correlation established between joint strength and metal thickness due to different shape of fusion zone in dissimilar thickness sheet metal.

  17. Global and Local Mechanical Properties and Microstructure of Friction Stir Welds with Dissimilar Materials and/or Thicknesses

    NARCIS (Netherlands)

    Zadpoor, A.A.; Sinke, J.; Benedictus, R.

    2010-01-01

    This article studies the properties of a wide range of friction-stir-welded joints with dissimilar aluminum alloys or thicknesses. Two aluminum alloys, namely, 2024-T3 and 7075-T6, are selected for the study and are welded in ten different combinations of alloys and thicknesses. The welding

  18. Arc brazing of austenitic stainless steel to similar and dissimilar metals

    Science.gov (United States)

    Moschini, Jamie Ian

    There is a desire within both the stainless steel and automotive industries to introduce stainless steel into safety critical areas such as the crumple zone of modem cars as a replacement for low carbon mild steel. The two main reasons for this are stainless steel's corrosion resistance and its higher strength compared with mild steel. It has been anticipated that the easiest way to introduce stainless steel into the automotive industry would be to incorporate it into the existing design. The main obstacle to be overcome before this can take place is therefore how to join the stainless steel to the rest of the car body. In recent times arc brazil g has been suggested as a joining technique which will eliminate many of the problems associated with fusion welding of zinc coated mild steel to stainless steel.Similar and dissimilar parent material arc brazed joints were manufactured using three copper based filler materials and three shielding gases. The joints were tested in terms of tensile strength, impact toughness and fatigue properties. It was found that similar parent material stainless steel joints could be produced with a 0.2% proof stress in excess of the parent material and associated problems such as Liquid Metal Embrittlement were not experienced. Dissimilar parent material joints were manufactured with an ultimate tensile strength in excess of that of mild steel although during fatigue testing evidence of Liquid Metal Embrittlement was seen lowering the mean fatigue load.At the interface of the braze and stainless steel in the similar material butt joints manufactured using short circuit transfer, copper appeared to penetrate the grain boundaries of the stainless steel without embrittling the parent material. Further microscopic investigation of the interface showed that the penetration could be described by the model proposed by Mullins. However, when dissimilar metal butt joints were manufactured using spray arc transfer, penetration of copper into the

  19. Encoding Dissimilarity Data for Statistical Model Building.

    Science.gov (United States)

    Wahba, Grace

    2010-12-01

    We summarize, review and comment upon three papers which discuss the use of discrete, noisy, incomplete, scattered pairwise dissimilarity data in statistical model building. Convex cone optimization codes are used to embed the objects into a Euclidean space which respects the dissimilarity information while controlling the dimension of the space. A "newbie" algorithm is provided for embedding new objects into this space. This allows the dissimilarity information to be incorporated into a Smoothing Spline ANOVA penalized likelihood model, a Support Vector Machine, or any model that will admit Reproducing Kernel Hilbert Space components, for nonparametric regression, supervised learning, or semi-supervised learning. Future work and open questions are discussed. The papers are: F. Lu, S. Keles, S. Wright and G. Wahba 2005. A framework for kernel regularization with application to protein clustering. Proceedings of the National Academy of Sciences 102, 12332-1233.G. Corrada Bravo, G. Wahba, K. Lee, B. Klein, R. Klein and S. Iyengar 2009. Examining the relative influence of familial, genetic and environmental covariate information in flexible risk models. Proceedings of the National Academy of Sciences 106, 8128-8133F. Lu, Y. Lin and G. Wahba. Robust manifold unfolding with kernel regularization. TR 1008, Department of Statistics, University of Wisconsin-Madison.

  20. Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

    Science.gov (United States)

    Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

    2018-04-01

    Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

  1. Shield For Flexible Pipe

    Science.gov (United States)

    Ponton, Michael K.; Williford, Clifford B.; Lagen, Nicholas T.

    1995-01-01

    Cylindrical shield designed to fit around flexible pipe to protect nearby workers from injury and equipment from damage if pipe ruptures. Designed as pressure-relief device. Absorbs impact of debris ejected radially from broken flexible pipe. Also redirects flow of pressurized fluid escaping from broken pipe onto flow path allowing for relief of pressure while minimizing potential for harm.

  2. Behavior of a crack within a Dissimilar Metal Weld Part by using an Overlay Weld

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kang Soo; Lee, Ho Jin; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    In recent years, the dissimilar metal welds, Alloy 82/182 welds, used to connect the stainless steel piping and low alloy steel or carbon steel components in a nuclear reactor piping system have experienced a cracking due to a primary water stress corrosion (PWSCC).It is well known that one reason for the cracking is the residual stress by the weld. But, it is difficult to estimate the weld residual stress exactly due to the many parameters for the welding process. In this paper, a Butt model weld specimen was manufactured and the residual stresses of the weld specimen were measured by the X-Ray method and a Hole Drilling Technique. These results were compared with the results of the Butt FEM Model to confirm the confidence of the FEM input. Also, an analysis of the Crack FEM models made by the ABAQUS Code was performed to estimate the behavior of a crack within a Dissimilar Metal Weld Part (DMWP) when an overlay weld on the DMWP was done.

  3. Fundamentals of piping design

    CERN Document Server

    Smith, Peter

    2013-01-01

    Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera

  4. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Science.gov (United States)

    Liu, Liming; Ren, Daxin; Liu, Fei

    2014-01-01

    Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC) such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research. PMID:28788646

  5. A Review of Dissimilar Welding Techniques for Magnesium Alloys to Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Liming Liu

    2014-05-01

    Full Text Available Welding of dissimilar magnesium alloys and aluminum alloys is an important issue because of their increasing applications in industries. In this document, the research and progress of a variety of welding techniques for joining dissimilar Mg alloys and Al alloys are reviewed from different perspectives. Welding of dissimilar Mg and Al is challenging due to the formation of brittle intermetallic compound (IMC such as Mg17Al12 and Mg2Al3. In order to increase the joint strength, three main research approaches were used to eliminate or reduce the Mg-Al intermetallic reaction layer. First, solid state welding techniques which have a low welding temperature were used to reduce the IMCs. Second, IMC variety and distribution were controlled to avoid the degradation of the joining strength in fusion welding. Third, techniques which have relatively controllable reaction time and energy were used to eliminate the IMCs. Some important processing parameters and their effects on weld quality are discussed, and the microstructure and metallurgical reaction are described. Mechanical properties of welds such as hardness, tensile, shear and fatigue strength are discussed. The aim of the report is to review the recent progress in the welding of dissimilar Mg and Al to provide a basis for follow-up research.

  6. Insulated pipe clamp design

    International Nuclear Information System (INIS)

    Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

    1980-01-01

    Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. 5 refs

  7. Experimental and Computational Investigation of Structural Integrity of Dissimilar Metal Weld Between Ferritic and Austenitic Steel

    Science.gov (United States)

    Santosh, R.; Das, G.; Kumar, S.; Singh, P. K.; Ghosh, M.

    2018-03-01

    The structural integrity of dissimilar metal welded (DMW) joint consisting of low-alloy steel and 304LN austenitic stainless steel was examined by evaluating mechanical properties and metallurgical characteristics. INCONEL 82 and 182 were used as buttering and filler materials, respectively. Experimental findings were substantiated through thermomechanical simulation of the weld. During simulation, the effect of thermal state and stress distribution was pondered based on the real-time nuclear power plant environment. The simulation results were co-related with mechanical and microstructural characteristics. Material properties were varied significantly at different fusion boundaries across the weld line and associated with complex microstructure. During in-situ deformation testing in a scanning electron microscope, failure occurred through the buttering material. This indicated that microstructure and material properties synergistically contributed to altering the strength of DMW joints. Simulation results also depicted that the stress was maximum within the buttering material and made its weakest zone across the welded joint during service exposure. Various factors for the failure of dissimilar metal weld were analyzed. It was found that the use of IN 82 alloy as the buttering material provided a significant improvement in the joint strength and became a promising material for the fabrication of DMW joint.

  8. EFECTO DE LA ALTURA DEL MANGUITO EN UNIONES SOLDADAS EN CAÑERÍAS DE COBRE BUSHING HEIGHT EFFECT IN SOLDERED COPPER PIPE JOINTS

    Directory of Open Access Journals (Sweden)

    Víctor Carmona

    2006-12-01

    Full Text Available Se perforó un tubo de cobre de 28,6 mm de diámetro, por el proceso de taladrado por fluencia térmica (TFT. Se prepararon manguitos de diferentes alturas, haciendo un preperforado con brocas convencionales HSS de diferentes diámetros. Se seleccionaron manguitos de dos alturas diferentes. Se determinó la circularidad de la perforación. Se soldó un tubo cobre de ø 12,7 mm en forma perpendicular a un tubo de cobre de ø 28,6 mm y se determinó la resistencia a la tracción de la unión soldada, para lo cual se diseñó un dispositivo mecánico que fue adaptado en la máquina universal de ensayos. Se hicieron ensayos de microdureza y metalografía de la unión. Se concluyó que el manguito de menor altura es suficiente para que la unión alcance la máxima resistencia.Copper tubes were drilled with thermal flow drilling. Conventional HSS drills diameters were used to make pre drilling holes. Different height bushings were made. Two of the bushing heights were selected. The bushing circularity was measured. A ø 12,7 mm tube was welded perpendicularly on a ø 28,6 mm tube. A especial support device was designed and it was adapted to the Universal Test Machine, to determine the tensile stress of the brazing joint. The micro hardness and metallographic test were made in the brazing zone. As a conclusion the lower height bushing is enough to reach the maximum resistance.

  9. Test of Seal System for Flexible Pipe End Fitting

    DEFF Research Database (Denmark)

    Banke, Lars; Jensen, Thomas Gregers

    1999-01-01

    The purpose of the end fitting seal system is to ensure leak proof termination of flexible pipes. The seal system of an NKT end fitting normally consists of a number of ring joint gaskets mounted in a steel sleeve on the outside of the polymeric inner liner of the pipe. The seal system is activated...

  10. Analysis of interface solid-state reaction on dissimilar ultrasonic spot welding of Al-Mg alloys

    Science.gov (United States)

    Shin, Hyung-Seop; de Leon, Michael

    2017-05-01

    The solid-state joining nature of the ultrasonic spot welding (USW) process has been proven useful in the fields where joining applications involve dissimilar lightweight materials. This study focused on the USW of challenging dissimilar aluminum (Al)-magnesium (Mg) alloys to gain a better understanding of the dominant factors of joint performance with particular emphasis on proper lap-joint positioning. Weld qualities of dissimilar ultrasonic spot welds, classified through a series of experiments, were determined. Process parameters effects, such as failure load and fracture morphologies, showed distinctions between two dissimilar welds based on lap-joint position. Characteristic distinctions between welding process parameters and material combinations (lap-positioning) were found. Incomplete deformation zones were found during USW of Mg/Al combination, yet they were noticeable and almost the same size as the horn diameter. It can be found that proper lap-positioning of the top part of the specimen is important for efficient utilization of the USW process.

  11. Insulated pipe clamp design

    International Nuclear Information System (INIS)

    Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

    1980-01-01

    Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. The design considerations and methods along with the development tests are presented. Special considerations to guard against adverse cracking of the insulation material, to maintain the clamp-pipe stiffness desired during a seismic event, to minimize clamp restraint on the pipe during normal pipe heatup, and to resist clamp rotation or spinning on the pipe are emphasized

  12. Piping Stress Analysis

    International Nuclear Information System (INIS)

    Setjo, Renaningsih

    2000-01-01

    Piping stress analysis on Primary Sampling System, Reactor Cooling System, and Feedwater System for AP600 have been performed. Piping stress analysis is one of the requirements in the design of piping system. Piping stress is occurred due to static and dynamic loads during service. Analysis was carried out. Using PS+CAEPIPE software based on the individual and combination loads with assumption that failure could be happened during normal, upset, emergency and faulted condition as describe in ASME III/ANSI B31.1. With performing the piping stress analysis, the layout (proper pipe routing) of the piping system can be design with the requirements of piping stress and pipe supports in mind I.e sufficient flexibility for thermal expansion, etc to commensurate with the i tended service such as temperatures, pressure, seismic and anticipated loading

  13. Flexible ocean upwelling pipe

    Science.gov (United States)

    Person, Abraham

    1980-01-01

    In an ocean thermal energy conversion facility, a cold water riser pipe is releasably supported at its upper end by the hull of the floating facility. The pipe is substantially vertical and has its lower end far below the hull above the ocean floor. The pipe is defined essentially entirely of a material which has a modulus of elasticity substantially less than that of steel, e.g., high density polyethylene, so that the pipe is flexible and compliant to rather than resistant to applied bending moments. The position of the lower end of the pipe relative to the hull is stabilized by a weight suspended below the lower end of the pipe on a flexible line. The pipe, apart from the weight, is positively buoyant. If support of the upper end of the pipe is released, the pipe sinks to the ocean floor, but is not damaged as the length of the line between the pipe and the weight is sufficient to allow the buoyant pipe to come to a stop within the line length after the weight contacts the ocean floor, and thereafter to float submerged above the ocean floor while moored to the ocean floor by the weight. The upper end of the pipe, while supported by the hull, communicates to a sump in the hull in which the water level is maintained below the ambient water level. The sump volume is sufficient to keep the pipe full during heaving of the hull, thereby preventing collapse of the pipe.

  14. Study on the fabrication of the Stress Corrosion Crack by vapor pressure in the Alloy 600 Pipe

    International Nuclear Information System (INIS)

    Kim, Jae Seong; An, Ju Seon; Hwang, Woong Ki; Lee, Bo Young

    2010-01-01

    The stress corrosion crack is one of the life-limiting mechanisms in nuclear power plant conditions. During the operation of a power plant stress corrosion cracks can initiate and grow in dissimilar metal weld pipe joints of primary loop components. In particular, stress corrosion cracking usually occurs when the following three factors exist at the same time; susceptible material, corrosive environment, and tensile stress (including residual stress). Thus, residual stress becomes very critical for stress-corrosion cracking when it is difficult to improve the material corrosivity of the components and their environment under operating conditions. Since the research conducted by Coriou et al., it is well known that Ni-based alloy is susceptible to stress corrosion cracking(SCC) in deaerated pure water at high temperature and the SCC is difficult to be reproduced in laboratory. The aim of this study was to fulfill the need by developing an artificial SCC manufacturing method, which would produce realistic SCC in the Alloy 600 pipe

  15. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A; Parisher

    2000-01-01

    Pipe designers and drafters provide thousands of piping drawings used in the layout of industrial and other facilities. The layouts must comply with safety codes, government standards, client specifications, budget, and start-up date. Pipe Drafting and Design, Second Edition provides step-by-step instructions to walk pipe designers and drafters and students in Engineering Design Graphics and Engineering Technology through the creation of piping arrangement and isometric drawings using symbols for fittings, flanges, valves, and mechanical equipment. The book is appropriate primarily for pipe

  16. Intrinsic and induced isoproturon catabolic activity in dissimilar soils and soils under dissimilar land use

    International Nuclear Information System (INIS)

    Reid, Brian J.; Papanikolaou, Niki D.; Wilcox, Ronah K.

    2005-01-01

    The catabolic activity with respect to the systemic herbicide isoproturon was determined in soil samples by 14 C-radiorespirometry. The first experiment assessed levels of intrinsic catabolic activity in soil samples that represented three dissimilar soil series under arable cultivation. Results showed average extents of isoproturon mineralisation (after 240 h assay time) in the three soil series to be low. A second experiment assessed the impact of addition of isoproturon (0.05 μg kg -1 ) into these soils on the levels of catabolic activity following 28 days of incubation. Increased catabolic activity was observed in all three soils. A third experiment assessed levels of intrinsic catabolic activity in soil samples representing a single soil series managed under either conventional agricultural practice (including the use of isoproturon) or organic farming practice (with no use of isoproturon). Results showed higher (and more consistent) levels of isoproturon mineralisation in the soil samples collected from conventional land use. The final experiment assessed the impact of isoproturon addition on the levels of inducible catabolic activity in these soils. The results showed no significant difference in the case of the conventional farm soil samples while the induction of catabolic activity in the organic farm soil samples was significant. - Dissimilar levels of isoproturon catabolic activity in dissimilar soils and soils under dissimilar land use influence inferred risk

  17. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    Science.gov (United States)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  18. Analysis of Nugget Formation During Resistance Spot Welding on Dissimilar Metal Sheets of Aluminum and Magnesium Alloys

    Science.gov (United States)

    Luo, Yi; Li, Jinglong

    2014-10-01

    The nugget formation of resistance spot welding (RSW) on dissimilar material sheets of aluminum and magnesium alloys was studied, and the element distribution, microstructure, and microhardness distribution near the joint interface were analyzed. It was found that the staggered high regions at the contact interface of aluminum and magnesium alloy sheets, where the dissimilar metal melted together, tended to be the preferred nucleation regions of nugget. The main technical problem of RSW on dissimilar metal sheets of aluminum and magnesium alloys was the brittle-hard Al12Mg17 intermetallic compounds distributed in the nugget, with hardness much higher than either side of the base materials. Microcracks tended to generate at the interface of the nugget and base materials, which affected weld quality and strength.

  19. Metallographic observations of AISI 304 - copper dissimular joints

    International Nuclear Information System (INIS)

    Medeiros, R.C. de; Carvalho Perdigao, S. de

    1982-01-01

    The current work informs on the SMAW dissimilar joints embrittled by molten Copper. Bead on plate of that metal were deposited on four different base metals to evaluate the phenomena. Conventional and non conventional welding methods were employed to obtain dissimilar joints of AISI 304-Cu. The latter were observed metallographically. These results are to be complemented by mechanical testing actually being performed. (Author) [pt

  20. Pipe-to-pipe impact program

    International Nuclear Information System (INIS)

    Alzheimer, J.M.; Bampton, M.C.C.; Friley, J.R.; Simonen, F.A.

    1984-06-01

    This report documents the tests and analyses performed as part of the Pipe-to-Pipe Impact (PTPI) Program at the Pacific Northwest Laboratory. This work was performed to assist the NRC in making licensing decisions regarding pipe-to-pipe impact events following postulated breaks in high energy fluid system piping. The report scope encompasses work conducted from the program's start through the completion of the initial hot oil tests. The test equipment, procedures, and results are described, as are analytic studies of failure potential and data correlation. Because the PTPI Program is only partially completed, the total significance of the current test results cannot yet be accurately assessed. Therefore, although trends in the data are discussed, final conclusions and recommendations will be possible only after the completion of the program, which is scheduled to end in FY 1984

  1. Design and Analysis of Piping System with Supports Using CAESAR-II

    OpenAIRE

    M. Jamuna Rani; K. Ramanathan

    2016-01-01

    A steam power plant is housed with various types of equipments like boiler, turbine, heat exchanger etc. These equipments are mainly connected with piping systems. Such a piping layout design depends mainly on stress analysis and flexibility. It will vary with respect to pipe geometrical properties, pressure, temperature, and supports. The present paper is to analyze the presence and effect of hangers and expansion joints in the piping layout/routing using CAESAR-II software. Main aim of pipi...

  2. Flexible pipe crawling device having articulated two axis coupling

    Science.gov (United States)

    Zollinger, W.T.

    1994-05-10

    An apparatus is described for moving through the linear and non-linear segments of piping systems. The apparatus comprises a front leg assembly, a rear leg assembly, a mechanism for extension and retraction of the front and rear leg assembles with respect to each other, such as an air cylinder, and a pivoting joint. One end of the flexible joint attaches to the front leg assembly and the other end to the air cylinder, which is also connected to the rear leg assembly. The air cylinder allows the front and rear leg assemblies to progress through a pipe in inchworm' fashion, while the joint provides the flexibility necessary for the pipe crawler to negotiate non-linear piping segments. The flexible connecting joint is coupled with a spring-force suspension system that urges alignment of the front and rear leg assemblies with respect to each other. The joint and suspension system cooperate to provide a firm yet flexible connection between the front and rear leg assemblies to allow the pivoting of one with respect to the other while moving around a non-linear pipe segment, but restoring proper alignment coming out of the pipe bend. 4 figures.

  3. Flexible pipe crawling device having articulated two axis coupling

    Science.gov (United States)

    Zollinger, William T.

    1994-01-01

    An apparatus for moving through the linear and non-linear segments of piping systems. The apparatus comprises a front leg assembly, a rear leg assembly, a mechanism for extension and retraction of the front and rear leg assembles with respect to each other, such as an air cylinder, and a pivoting joint. One end of the flexible joint attaches to the front leg assembly and the other end to the air cylinder, which is also connected to the rear leg assembly. The air cylinder allows the front and rear leg assemblies to progress through a pipe in "inchworm" fashion, while the joint provides the flexibility necessary for the pipe crawler to negotiate non-linear piping segments. The flexible connecting joint is coupled with a spring-force suspension system that urges alignment of the front and rear leg assemblies with respect to each other. The joint and suspension system cooperate to provide a firm yet flexible connection between the front and rear leg assemblies to allow the pivoting of one with respect to the other while moving around a non-linear pipe segment, but restoring proper alignment coming out of the pipe bend.

  4. Femtosecond fiber laser welding of dissimilar metals.

    Science.gov (United States)

    Huang, Huan; Yang, Lih-Mei; Bai, Shuang; Liu, Jian

    2014-10-01

    In this paper, welding of dissimilar metals was demonstrated for the first time, to the best of our knowledge, by using a high-energy high-repetition-rate femtosecond fiber laser. Metallurgical and mechanical properties were investigated and analyzed under various processing parameters (pulse energy, repetition rate, and welding speed). Results showed that the formation of intermetallic brittle phases and welding defects could be effectively reduced. Strong welding quality with more than 210 MPa tensile strength for stainless steel-aluminum and 175 MPa tensile strength for stainless steel-magnesium has been demonstrated. A minimal heat affected zone and uniform and homogenous phase transformation in the welding region have been demonstrated. This laser-welding technique can be extended for various applications in semiconductor, automobile, aerospace, and biomedical industries.

  5. Friction stir welding of dissimilar AA2024 and AA7075 aluminum alloys

    International Nuclear Information System (INIS)

    Khodir, Saad Ahmed; Shibayanagi, Toshiya

    2008-01-01

    The present study focuses on the microstructure and mechanical properties of dissimilar joints of 2024-T3 Al alloy to 7075-T6 Al alloy produced by friction stir welding. Effects of welding speed and fixed location of base metals on microstructures, hardness distributions, and tensile properties of the welded joints were investigated. SEM-EDS analysis revealed that the stir zone contains a mixed structure and onion ring pattern with a periodic change of grain size as well as a heterogeneous distribution of alloying elements. The maximum tensile strength of 423.0 MPa was achieved for the joint produced at welding speed of 1.67 mm/s when 2024 Al alloy was located on the advancing side

  6. Fretting Behavior of SPR Joining Dissimilar Sheets of Titanium and Copper Alloys

    Directory of Open Access Journals (Sweden)

    Xiaocong He

    2016-12-01

    Full Text Available The fretting performance of self-piercing riveting joining dissimilar sheets in TA1 titanium alloy and H62 copper alloy was studied in this paper. Load-controlled cyclic fatigue tests were carried out using a sine waveform and in tension-tension mode. Scanning electron microscopy and energy-dispersive X-ray techniques were employed to analyze the fretting failure mechanisms of the joints. The experimental results showed that there was extremely severe fretting at the contact interfaces of rivet and sheet materials for the joints at relatively high loads levels. Moreover, the severe fretting in the region on the locked sheet in contact with the rivet was the major cause of the broken locked sheet for the joints at low load level.

  7. Effect of preemptive weld overlay sequence on residual stress distribution for dissimilar metal weld of Kori nuclear power plant pressurizer

    Energy Technology Data Exchange (ETDEWEB)

    Bae, Hong Yeol; Song, Tae Kwang; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2008-07-01

    Weld overlay is one of the residual stress mitigation method which arrest crack. An overlay weld sued in this manner is termed a Preemptive Weld OverLay(PWOL). PWOL was good for distribution of residual stress of Dissimilar Metal Weld(DMW) by previous research. Because range of overlay welding is wide relatively, residual stress distribution on PWR is affected by welding sequence. In order to examine the effect of welding sequence, PWOL was applied to a specific DMW of KORI nuclear power plant by finite element analysis method. As a result, the welding direction that from nozzle to pipe is better good for residual stress distribution on PWR.

  8. Three-Dimensional Thermomechanical Simulation and Experimental Validation on Failure of Dissimilar Material Welds

    Science.gov (United States)

    Santosh, R.; Das, S. K.; Das, G.; Korody, J.; Kumar, S.; Singh, P. K.; Ghosh, M.

    2016-07-01

    Dissimilar material weld joints, consisting of low-alloy steel and 304LN austenitic stainless steel (SS), have critical application in boiling water reactors in the nuclear industry. It was predicted that phase transformation adjacent to the fusion boundary and stress distribution across the transition joint play a key role in the structural degeneration of these welds. Quantitatively, to evaluate their contribution, two different joints were considered. One was fabricated with buttering material 309L SS (M/S Mishra Dhatu Nigam Limited, Hyderabad, India), and the other was produced with buttering material IN182 (M/S Mishra Dhatu Nigam Limited, Hyderabad, India). Base materials remained the same for both. Thermomechanical simulation on dissimilar material welds was performed using finite-element modeling to predict the thermal effect and stress prone area. Temperature-dependent thermal and structural properties were considered for simulation. Simulation results were compared with microstructural characteristics, and data were obtained from the in-situ tensile test. Simulation results exhibited that stress was at maximum in the buttering material and made the zone weaker with respect to adjacent areas. During the validation of results, it was observed that failure occurred through buttering material and endorsed the inference. The variation in mechanical properties of the two welds was explained considering the effect of thermal state and stress distribution.

  9. Reconfigurable manufacturing execution system for pipe cutting

    Science.gov (United States)

    Yin, Y. H.; Xie, J. Y.

    2011-08-01

    This article presents a reconfigurable manufacturing execution system (RMES) filling the gap between enterprise resource planning and resource layer for pipe-cutting production with mass customisation and rapid adaptation to dynamic market, which consists of planning and scheduling layer and executive control layer. Starting from customer's task and process requirements, the cutting trajectories are planned under generalised mathematical model able to reconfigure in accordance with various intersecting types' joint, and all tasks are scheduled by nesting algorithm to maximise the utilisation rate of rough material. This RMES for pipe cutting has been effectively implemented in more than 100 companies.

  10. Residual stress improvement for pipe weld by means of induction heating pre-flawed pipe

    International Nuclear Information System (INIS)

    Umemoto, T.; Yoshida, K.; Okamoto, A.

    1980-01-01

    The intergranular stress corrosion cracking (IGSCC) has been found in type 304 stainless steel piping of several BWR plants. It is already well known that IGSCC is most likely to occur when three essential factors, material sensitization, high tensile stress and corrosive environment, are present. If the welding residual stress is sufficiently high (200 to approximately 400 MPa) in the inside piping surface near the welded joint, then it may be one of the biggest contributors to IGSCC. If the residual stress is reduced or reversed by some way, the IGSCC will be effectively mitigated. In this paper a method to improve the residual stress named IHSI (Induction Heating Stress Improvement) is explained. IHSI aims to improve the condition of residual stress in the inside pipe surface using the thermal stress induced by the temperature difference in pipe wall, that is produced when the pipe is heated from the outside surface by an induction heating coil and cooled on the inside surface by water simultaneously. This method becomes more attractive when it can be successfully applied to in-service piping which might have some pre-flaw. In order to verify the validity of IHSI for such piping, some experiments and calculations using finite element method were conducted. These results are mainly discussed in this paper from the view-points of residual stress, flaw behaviour during IHSI and material deterioration. (author)

  11. Explosion bonding of dissimilar materials for fabricating APS front end components: Analysis of metallurgical and mechanical properties and UHV applications

    International Nuclear Information System (INIS)

    Li, Yuheng; Shu, Deming; Kuzay, T.M.

    1994-01-01

    The front end beamline section contains photon shutters and fixed masks. These components are made of OFHC copper and GlidCOP AL-15. Stainless steels (304 or 316) are also used for connecting photon shutters and fixed masks to other components that operate in the ultrahigh vacuum system. All these dissimilar materials need to be joined together. However, bonding these dissimilar materials is very difficult because of their different mechanical and thermal properties and incompatible metallurgical properties. Explosion bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bond between two or more similar or dissimilar materials. No intermediate filler metal, for example, a brazing compound or soldering alloy, is needed to promote bonding, and no external heat need be applied. A study of the metallurgical and mechanical properties and YGV applications of GlidCop AL-15, OFHC copper, and 304 stainless steel explosion-bonded joints has been done. This report contains five parts: an ultrasonic examination of explosion-bonded joints and a standard setup; mechanical-property and thermal-cycle tests of GlidCop AL-15/304 stainless steel explosion-bonded joints; leak tests of a GlidCop AL-15/304 stainless steel explosion-bonded interfaces for UHV application; metallurgical examination of explosion-bonded interfaces and failure analysis, and discussion and conclusion

  12. Reinforcement of Aluminum Castings with Dissimilar Metals

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q

    2004-01-07

    The project ''Reinforcement of Aluminum Casting with Dissimilar Metal'' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Cummins Inc. This project, technologies have been developed to reinforce aluminum castings with steel insert. Defect-free bond between the steel insert and the aluminum casting has been consistently obtained. The push-out experiment indicated that the bond strength is higher than that of the Al-Fin method. Two patents have been granted to the project team that is comprised of Cummins Inc. and ORNL. This report contains four sections: the coating of the steel pins, the cast-in method, microstructure characterization, and the bond strength. The section of the coating of the steel pins contains coating material selection, electro-plating technique for plating Cu and Ni on steel, and diffusion bonding of the coatings to the steel. The section of cast-in method deals with factors that affecting the quality of the metallurgical bond between the coated steel and the aluminum castings. The results of microstructure characteristics of the bonding are presented in the microstructure characterization section. A push-out experiment and the results obtained using this method is described in the section of bond strength/mechanical property.

  13. A Survey on Friction Stir Welding Of Dissimilar Magnesium Alloys

    Science.gov (United States)

    Unnikrishnan, M. A.; Raja, Dhas. J. Edwin

    2017-10-01

    There is a consistent demand for superior materials in every industry. The areas on demand are automobile and aerospace sectors in major.. The most commonly used material in these fields is Aluminium.Though it possess all the properties up to some extent constant demand is pushing for alternate materials. Dissimilar alloys have been a relatively new approach towards these fields.. Friction stir welding dissimilar alloys is a big leap in Automobile sector. In this paper a detailed review of Friction stir welding of Dissimilar Magnesium alloys has been done. This work will serve as a reference to subsequent researchers.

  14. Improvement in accuracy of the measurements of residual stresses due to circumferential welds in thin-walled pipe using Rayleigh wave method

    International Nuclear Information System (INIS)

    Akhshik, Siamak; Moharrami, Rasool

    2009-01-01

    To achieve an acceptable safety in many industrial applications such as nuclear power plants and power generation, it is extremely important to gain an understanding of the magnitudes and distributions of the residual stresses in a pipe formed by joining two sections with a girth butt weld. Most of the methods for high-accuracy measurement of residual stress are destructive. These destructive measurement methods cannot be applied to engineering systems and structures during actual operation. In this paper, we present a method based on the measurement of ultrasonic Rayleigh wave velocity variations versus the stress state for nondestructive evaluation of residual stress in dissimilar pipe welded joint. We show some residual stress profile obtained by this method. These are then compared with other profiles determined using a semi-destructive technique (hole-drilling) that makes it possible to check our results. According to the results, we also present a new method for adjusting the ultrasonic measurements to improve the agreement with the results obtained from other techniques.

  15. 76 FR 50173 - Drill Pipe From the People's Republic of China: Initiation of Anti-circumvention Inquiry

    Science.gov (United States)

    2011-08-12

    ... the pipe to the tools joints, and then exports them to Hilong USA, which enters and sells the drill... that Hilong USA has imported merchandise identical to that which is subject to the Drill Pipe Orders.\\8... proprietary information, Hilong USA imports drill pipe as having been finished in the UAE and is, thus, able...

  16. Introduction to Heat Pipes

    Science.gov (United States)

    Ku, Jentung

    2015-01-01

    This is the presentation file for the short course Introduction to Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. NCTS 21070-15. Course Description: This course will present operating principles of the heat pipe with emphases on the underlying physical processes and requirements of pressure and energy balance. Performance characterizations and design considerations of the heat pipe will be highlighted. Guidelines for thermal engineers in the selection of heat pipes as part of the spacecraft thermal control system, testing methodology, and analytical modeling will also be discussed.

  17. Piping engineering and operation

    International Nuclear Information System (INIS)

    1993-01-01

    The conference 'Piping Engineering and Operation' was organized by the Institution of Mechanical Engineers in November/December 1993 to follow on from similar successful events of 1985 and 1989, which were attended by representatives from all sectors of the piping industry. Development of engineering and operation of piping systems in all aspects, including non-metallic materials, are highlighted. The range of issues covered represents a balance between current practices and implementation of future international standards. Twenty papers are printed. Two, which are concerned with pressurized pipes or steam lines in the nuclear industry, are indexed separately. (Author)

  18. Evaluating the Upset Protrusion Joining (UPJ) Method to Join Magnesium Castings to Dissimilar Metals

    Energy Technology Data Exchange (ETDEWEB)

    Logan, Stephen [FCA US LLC, Auburn Hills, MI (United States)

    2016-02-24

    This presentation discusses advantages and best practices for incorporating magnesium in automotive component applications to achieve substantial mass reduction, as well as some of the key challenges with respect to joining, coating, and galvanic corrosion, before providing an introduction and status update of the U.S. Department of Energy and Department of Defense jointly sponsored Upset Protrusion Joining (UPJ) process development and evaluation project. This update includes sharing performance results of a benchmark evaluation of the self-pierce riveting (SPR) process for joining dissimilar magnesium (Mg) to aluminum (Al) materials in four unique coating configurations before introducing the UPJ concept and comparing performance results of the joints made with the UPJ process to those made with the SPR process. Key results presented include: The benchmark SPR process can produce good joints in the MgAM60B-Al 6013 joint configuration with minimal cracking in the Mg coupons if the rivet is inserted from the Mg side into the Al side; Numerous bare Mg to bare Al joints made with the SPR process separated after only 6-wks of accelerated corrosion testing due to fracture of the rivet as a result of hydrogen embrittlement; For the same joint configurations, UPJ demonstrated substantially higher pre-corrosion joint strengths and post-corrosion joint strengths, primarily because of the larger diameter protrusion compared to smaller SPR rivet diameter and reduced degradation due to accelerated corrosion exposure; As with the SPR process, numerous bare Mg to bare Al joints made with the UPJ process also separated after 6-wks of accelerated corrosion testing, but unlike the SPR experience, the UPJ joints experienced degradation of the boss and head because of galvanic corrosion of the Mg casting, not hydrogen embrittlement of the steel rivet; In the configuration where both the Mg and Al were pretreated with Alodine 5200 prior to joining and the complete assembly was powder

  19. New generation of Sour Service Drill Pipe allows addressing highly sour field challenges

    Directory of Open Access Journals (Sweden)

    Thomazic A.

    2013-11-01

    Full Text Available Drill pipes are commonly produced by assembling pipe and tool joints through friction welding. The weld, as a result of this process, presents some challenges for preserving corrosion resistance due to some metallurgical factors such as heterogeneous microstructure, different chemical compositions between the tool joint and the pipe body and heterogeneous mechanical properties close to the welded line. Hence a new drill pipe configuration have been developed including modified chemical composition and modified manufacturing process. These modifications allow for the improvement of mechanical properties performance and corrosion resistance in the welded zone.

  20. Performance of large diameter polyvinyl chloride (PVC) pipes in water applications

    Science.gov (United States)

    Deshmukh, Pradip P.

    Polyvinyl chloride (PVC) pipes are used in water management utilities to manage safe and efficient water transport. The material's advantages includes strength, flexibility, anti-corrosive properties and easy installation methods. The disadvantages include joint failure, pipe fractures, material contamination and oxidative degradation. This thesis evaluates the use of 24 inch and larger diameter PVC pipes in water management utilities. Center of Undergraduate Infrastructure and Research Education (CUIRE) conducted surveys consisting of questions pertaining to PVC pipe material and installation practices to different water management utilities. While PVC material is most commonly used in pipelines less than 24", the CUIRE responses show that PVC pipes are not the most common type of pipe material in 24" and larger diameters installed in the facilities for various reasons. These reasons are discussed and evaluated in hopes of understanding the material's fallbacks in the piping industry. Finally, future research recommendations are constructed for researchers in the PVC piping industry.

  1. An ensemble of dissimilarity based classifiers for Mackerel gender determination

    International Nuclear Information System (INIS)

    Blanco, A; Rodriguez, R; Martinez-Maranon, I

    2014-01-01

    Mackerel is an infravalored fish captured by European fishing vessels. A manner to add value to this specie can be achieved by trying to classify it attending to its sex. Colour measurements were performed on Mackerel females and males (fresh and defrozen) extracted gonads to obtain differences between sexes. Several linear and non linear classifiers such as Support Vector Machines (SVM), k Nearest Neighbors (k-NN) or Diagonal Linear Discriminant Analysis (DLDA) can been applied to this problem. However, theyare usually based on Euclidean distances that fail to reflect accurately the sample proximities. Classifiers based on non-Euclidean dissimilarities misclassify a different set of patterns. We combine different kind of dissimilarity based classifiers. The diversity is induced considering a set of complementary dissimilarities for each model. The experimental results suggest that our algorithm helps to improve classifiers based on a single dissimilarity

  2. An ensemble of dissimilarity based classifiers for Mackerel gender determination

    Science.gov (United States)

    Blanco, A.; Rodriguez, R.; Martinez-Maranon, I.

    2014-03-01

    Mackerel is an infravalored fish captured by European fishing vessels. A manner to add value to this specie can be achieved by trying to classify it attending to its sex. Colour measurements were performed on Mackerel females and males (fresh and defrozen) extracted gonads to obtain differences between sexes. Several linear and non linear classifiers such as Support Vector Machines (SVM), k Nearest Neighbors (k-NN) or Diagonal Linear Discriminant Analysis (DLDA) can been applied to this problem. However, theyare usually based on Euclidean distances that fail to reflect accurately the sample proximities. Classifiers based on non-Euclidean dissimilarities misclassify a different set of patterns. We combine different kind of dissimilarity based classifiers. The diversity is induced considering a set of complementary dissimilarities for each model. The experimental results suggest that our algorithm helps to improve classifiers based on a single dissimilarity.

  3. Biodiversity effects on soil processes explained by interspecific functional dissimilarity

    NARCIS (Netherlands)

    Heemsbergen, D.A.; Berg, M.P.; Loreau, M.; Hal, van J.R.; Faber, J.H.; Verhoef, H.A.

    2004-01-01

    The loss of biodiversity can have significant impacts on ecosystem functioning, but the mechanisms involved lack empirical confirmation. Using soil microcosms, we show experimentally that functional dissimilarity among detritivorous species, not species number, drives community compositional effects

  4. Biodiversity effects on soil processes explained by interspecific functional dissimilarity.

    NARCIS (Netherlands)

    Heemsbergen, D.A.; Berg, M.P.; Loreau, M.; van Hal, J.R.; Faber, J.H.; Verhoef, H.A.

    2004-01-01

    The loss of biodiversity can have significant impacts on ecosystem functioning, but the mechanisms involved lack empirical confirmation. Using soil microcosms, we show experimentally that functional dissimilarity among detritivorous species, not species number, drives community compositional effects

  5. Evaluating the Upset Protrusion Joining (UPJ) Method to Join magnesium Castings to Dissimilar Metals

    Energy Technology Data Exchange (ETDEWEB)

    Logan, Stephen D. [FCA US LLC

    2015-08-19

    This presentation discusses advantages and best practices for incorporating magnesium in automotive component applications to achieve substantial mass reduction, as well as some of the key challenges with respect to joining, coating, and galvanic corrosion, before providing an introduction and status update of the U.S. Department of Energy and Department of Defense jointly sponsored Upset Protrusion Joining (UPJ) process development and evaluation project. This update includes sharing performance results of a benchmark evaluation of the self-pierce riveting (SPR) process for joining dissimilar magnesium (Mg) to aluminum (Al) materials in four unique coating configurations before introducing the UPJ concept and comparing performance results of the joints made with the UPJ process to those made with the SPR process.

  6. Microstructural and mechanical properties on friction welding of dissimilar metals used in motor vehicles

    Science.gov (United States)

    Jesudoss Hynes, N. Rajesh; Shenbaga Velu, P.

    2018-02-01

    In the last two decades, major car manufacturing companies are exploring the possibilities of joining magnesium with aluminium, via friction welding technique for many crucial automotive applications. Our primary objective, is to carry out an experimental investigation in order to study the behaviour of dissimilar joints. The microscopic structure at the welded joint interface was analysed using an optical microscopy and scanning electron microscope. It was found that, by increasing the value of friction time, the value of the tensile strength increases and the result of tensile strength is found to be 120 MPa at a friction time of 10 s. Micro hardness was found to be higher at the interface of the weldment due to the development of a brittle intermetallic compound. Micro structural studies using SEM reveals, distinct zones such as an unaffected parent metal zone, the heat affected zone, a thermo-mechanically affected zone and a fully deformed plasticised zone.

  7. Control of prestress levels in bolted joints

    International Nuclear Information System (INIS)

    Bartonicek, J.; Schoeckle, F.

    1992-01-01

    In many cases the quality and integrity of a bolted joint depend on an exact prestressing level. This is essential with bolted flanged joints as well as with bolted pipe clamps, which are used in piping restraints. Without measuring the resulting prestress levels, common prestressing methods of flanged joints-as the use of torque spanners- might lead to insufficient prestressing levels and to a large scatterband in prestress values. The use of hydraulic tightening method is preferable. Using hydraulic tightening methods and specially developed measurement devices, controlled mounting of bolted flanged joints is easy. Control is provided during the entire tightening process, the resulting forces can be documented on printer output. Exact prestress levels can be controlled and applied to bolted pipe clamps with a new loading and measuring device. With this device the long term behaviour of the stress levels in the bolts of pipe clamps are measured successfully without dismounting the clamps. (orig.)

  8. Residual stress measurements in the dissimilar metal weld in pressurizer safety nozzle of nuclear power plant

    Energy Technology Data Exchange (ETDEWEB)

    Campos, Wagner R.C.; Rabello, Emerson G.; Mansur, Tanius R.; Scaldaferri, Denis H.B.; Paula, Raphael G., E-mail: wrcc@cdtn.br, E-mail: egr@cdtn.br, E-mail: tanius@cdtn.br, E-mail: dhbs@cdtn.br, E-mail: tanius@cdtn.br, E-mail: raphaelmecanica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Souto, Joao P.R.S.; Carvalho Junior, Ideir T., E-mail: joprocha@yahoo.com.br, E-mail: ideir_engenharia@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Metalurgica

    2013-07-01

    Weld residual stresses have a large influence on the behavior of cracking that could possibly occur under normal operation of components. In case of an unfavorable environment, both stainless steel and nickel-based weld materials can be susceptible to stress-corrosion cracking (SCC). Stress corrosion cracks were found in dissimilar metal welds of some pressurized water reactor (PWR) nuclear plants. In the nuclear reactor primary circuit the presence of tensile residual stress and corrosive environment leads to so-called Primary Water Stress Corrosion Cracking (PWSCC). The PWSCC is a major safety concern in the nuclear power industry worldwide. PWSCC usually occurs on the inner surface of weld regions which come into contact with pressurized high temperature water coolant. However, it is very difficult to measure the residual stress on the inner surfaces of pipes or nozzles because of inaccessibility. A mock-up of weld parts of a pressurizer safety nozzle was fabricated. The mock-up was composed of three parts: an ASTM A508 C13 nozzle, an ASTM A276 F316L stainless steel safe-end, an AISI 316L stainless steel pipe and different filler metals of nickel alloy 82/182 and AISI 316L. This work presents the results of measurements of residual strain from the outer surface of the mock-up welded in base metals and filler metals by hole-drilling strain-gage method of stress relaxation. (author)

  9. Residual stress measurements in the dissimilar metal weld in pressurizer safety nozzle of nuclear power plant

    International Nuclear Information System (INIS)

    Campos, Wagner R.C.; Rabello, Emerson G.; Mansur, Tanius R.; Scaldaferri, Denis H.B.; Paula, Raphael G.; Souto, Joao P.R.S.; Carvalho Junior, Ideir T.

    2013-01-01

    Weld residual stresses have a large influence on the behavior of cracking that could possibly occur under normal operation of components. In case of an unfavorable environment, both stainless steel and nickel-based weld materials can be susceptible to stress-corrosion cracking (SCC). Stress corrosion cracks were found in dissimilar metal welds of some pressurized water reactor (PWR) nuclear plants. In the nuclear reactor primary circuit the presence of tensile residual stress and corrosive environment leads to so-called Primary Water Stress Corrosion Cracking (PWSCC). The PWSCC is a major safety concern in the nuclear power industry worldwide. PWSCC usually occurs on the inner surface of weld regions which come into contact with pressurized high temperature water coolant. However, it is very difficult to measure the residual stress on the inner surfaces of pipes or nozzles because of inaccessibility. A mock-up of weld parts of a pressurizer safety nozzle was fabricated. The mock-up was composed of three parts: an ASTM A508 C13 nozzle, an ASTM A276 F316L stainless steel safe-end, an AISI 316L stainless steel pipe and different filler metals of nickel alloy 82/182 and AISI 316L. This work presents the results of measurements of residual strain from the outer surface of the mock-up welded in base metals and filler metals by hole-drilling strain-gage method of stress relaxation. (author)

  10. Simulation of Temperature Field in HDPE Pipe Thermal Welding

    Directory of Open Access Journals (Sweden)

    LIU Li-jun

    2017-04-01

    Full Text Available For high density polyethylene pipe connection,welding technology is the key of the high density engineering plastic pressure pipe safety. And the temperature distribution in the welding process has a very important influence on the welding quality. Polyethylene pipe weld joints of one dimensional unsteady overall heat transfer model is established by MARC software and simulates temperature field and stress field distribution of the welding process,and the thermocouple temperature automatic acquisition system of welding temperature field changes were detected,and compared by simulation and experiment .The results show that,at the end of the heating,the temperature of the pipe does not reach the maximum,but reached the maximum at 300 s,which indicates that the latent heat of phase change in the process of pressure welding. In the process of pressure welding, the axial stress of the pipe is gradually changed from tensile stress to compressive stress.

  11. Liquid hydrogen transfer pipes and level regulation systems

    International Nuclear Information System (INIS)

    Marquet, M.; Prugne, P.; Roubeau, P.

    1961-01-01

    Describes: 1) Transfer pipes - Plunging rods in liquid hydrogen Dewars; transfer pipes: knee-joint system for quick and accurate positioning of plunging Dewar rods; system's rods: combined valve and rod; valves are activated either by a bulb pressure or by a solenoid automatically or hand controlled. The latter allows intermittent filling. 2) Level regulating systems: Level bulbs: accurate to 1 or 4 m; maximum and minimum level bulbs: automatic control of the liquid hydrogen valve. (author) [fr

  12. Female rose bitterling prefer MHC-dissimilar males: experimental evidence.

    Directory of Open Access Journals (Sweden)

    Martin Reichard

    Full Text Available The role of genetic benefits in female mate choice remains a controversial aspect of sexual selection theory. In contrast to "good allele" models of sexual selection, "compatible allele" models of mate choice predict that females prefer mates with alleles complementary to their own rather than conferring additive effects. While correlative results suggest complementary genetic effects to be plausible, direct experimental evidence is scarce. A previous study on the Chinese rose bitterling (Rhodeus ocellatus demonstrated a positive correlation between female mate choice, offspring growth and survival, and the functional dissimilarity between the Major Histocompatibility Complex (MHC alleles of males and females. Here we directly tested whether females used cues associated with MHC genes to select genetically compatible males in an experimental framework. By sequentially pairing females with MHC similar and dissimilar males, based on a priori known MHC profiles, we showed that females discriminated between similar and dissimilar males and deposited significantly more eggs with MHC dissimilar males. Notably, the degree of dissimilarity was an important factor for female decision to mate, possibly indicating a potential threshold value of dissimilarity for decision making, or of an indirect effect of the MHC.

  13. Piping research program plan

    International Nuclear Information System (INIS)

    1988-09-01

    This document presents the piping research program plan for the Structural and Seismic Engineering Branch and the Materials Engineering Branch of the Division of Engineering, Office of Nuclear Regulatory Research. The plan describes the research to be performed in the areas of piping design criteria, environmentally assisted cracking, pipe fracture, and leak detection and leak rate estimation. The piping research program addresses the regulatory issues regarding piping design and piping integrity facing the NRC today and in the foreseeable future. The plan discusses the regulatory issues and needs for the research, the objectives, key aspects, and schedule for each research project, or group of projects focussing of a specific topic, and, finally, the integration of the research areas into the regulatory process is described. The plan presents a snap-shot of the piping research program as it exists today. However, the program plan will change as the regulatory issues and needs change. Consequently, this document will be revised on a bi-annual basis to reflect the changes in the piping research program. (author)

  14. Transients in pipes

    International Nuclear Information System (INIS)

    Marchesin, D.; Paes-Leme, P.J.S.; Sampaio, R.

    1981-01-01

    The motion of a fluid in a pipe is commonly modeled utilizing the one space dimension conservation laws of mass and momentum. The development of shocks and spikes utilizing the uniform sampling method is studied. The effects of temperature variations and friction are compared for gas pipes. (Author) [pt

  15. Oscillating heat pipes

    CERN Document Server

    Ma, Hongbin

    2015-01-01

    This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation,  theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary  factors affecting oscillating motions and heat transfer,  neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes.  The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...

  16. Probabilistic Risk Assessment: Piping Fragility due to Earthquake Fault Mechanisms

    Directory of Open Access Journals (Sweden)

    Bu Seog Ju

    2015-01-01

    Full Text Available A lifeline system, serving as an energy-supply system, is an essential component of urban infrastructure. In a hospital, for example, the piping system supplies elements essential for hospital operations, such as water and fire-suppression foam. Such nonstructural components, especially piping systems and their subcomponents, must remain operational and functional during earthquake-induced fires. But the behavior of piping systems as subjected to seismic ground motions is very complex, owing particularly to the nonlinearity affected by the existence of many connections such as T-joints and elbows. The present study carried out a probabilistic risk assessment on a hospital fire-protection piping system’s acceleration-sensitive 2-inch T-joint sprinkler components under seismic ground motions. Specifically, the system’s seismic capacity, using an experimental-test-based nonlinear finite element (FE model, was evaluated for the probability of failure under different earthquake-fault mechanisms including normal fault, reverse fault, strike-slip fault, and near-source ground motions. It was observed that the probabilistic failure of the T-joint of the fire-protection piping system varied significantly according to the fault mechanisms. The normal-fault mechanism led to a higher probability of system failure at locations 1 and 2. The strike-slip fault mechanism, contrastingly, affected the lowest fragility of the piping system at a higher PGA.

  17. Effect of tool offsetting on microstructure and mechanical properties dissimilar friction stir welded Mg-Al alloys

    Science.gov (United States)

    Baghdadi, Amir Hossein; Fazilah Mohamad Selamat, Nor; Sajuri, Zainuddin

    2017-09-01

    Automotive and aerospace industries are attempting to produce lightweight structure by using materials with low density such as aluminum and magnesium alloys to increase the fuel efficiency and consequently reduce the environmental pollution. It can be beneficial to join Mg to Al to acquire ideal performance in special applications. Friction stir welding (FSW) is solid state welding processes and relatively lower temperature of the process compared to fusion welding processes. This makes FSW a potential joining technique for joining of the dissimilar materials. In this study, Mg-Al butt joints were performed by FSW under different tool offset conditions, rotation rates (500-600 rpm) and traverse speeds (20 mm/min) with tool axis offset 1 mm shifted into AZ31B or Al6061 (T6), and without offset. During the welding process AZ31B was positioned at the advancing side (AS) and Al6061 (T6) was located at the retreating side (RS). Defect free AZ31B-Al6061 (T6) dissimilar metal FSW joints with good mechanical properties were obtained with the combination of intermediate rotation rate and low traverse speed pin is in the middle. When tool positioned in -1 mm or +1 mm offsetting, some defects were found in SZ of dissimilar FSWed joints such as cavity, tunnel, and crack. Furthermore, a thin layer of intermetallic compounds was observed in the stir zone at the interface between Mg-Al plates. The strength of the joint was influenced by FSW parameters. Good mechanical properties obtained with the combination of intermediate rotational speed of 600 rpm and low travelling speed of 20 mm/min by locating Mg on advancing side when pin is in the middle. Also, Joint efficiency of the welds prepared in the present study was between 29% and 68% for the different welding parameters.

  18. A comparative evaluation of microstructural and mechanical behavior of fiber laser beam and tungsten inert gas dissimilar ultra high strength steel welds

    Directory of Open Access Journals (Sweden)

    Jaiteerth R. Joshi

    2016-12-01

    Full Text Available The influence of different welding processes on the mechanical properties and the corresponding variation in the microstructural features have been investigated for the dissimilar weldments of 18% Ni maraging steel 250 and AISI 4130 steel. The weld joints are realized through two different fusion welding processes, tungsten inert arc welding (TIG and laser beam welding (LBW, in this study. The dissimilar steel welds were characterized through optical microstructures, microhardness survey across the weldment and evaluation of tensile properties. The fiber laser beam welds have demonstrated superior mechanical properties and reduced heat affected zone as compared to the TIG weldments.

  19. 46 CFR 56.30-15 - Expanded or rolled joints.

    Science.gov (United States)

    2010-10-01

    ... design conditions and where adequate provisions are made to prevent separation of the joint. Specific... 46 Shipping 2 2010-10-01 2010-10-01 false Expanded or rolled joints. 56.30-15 Section 56.30-15... APPURTENANCES Selection and Limitations of Piping Joints § 56.30-15 Expanded or rolled joints. (a) Expanded or...

  20. Residual stress measurements in a ferritic steel/In625 superalloy dissimilar metal weldment using neutron diffraction and deep-hole drilling

    International Nuclear Information System (INIS)

    Skouras, A.; Paradowska, A.; Peel, M.J.; Flewitt, P.E.J.; Pavier, M.J.

    2013-01-01

    This paper reports the use of non-invasive and semi-invasive techniques to measure the residual stresses in a large dissimilar weldment. This took the form of a butt weld between two sections of a P92 steel pipe, joined using an In625 welding consumable. Residual stress measurements have been carried out on the 30 mm thick welded pipe using the deep-hole drilling technique to characterise the through wall section residual stress distribution for the weld metal, HAZ and parent material. In addition, neutron diffraction measurements have been carried out within the weld zone. Diffraction patterns presented a high intensity and sharp peaks for the base P92 steel material. However measurements in the weld superalloy material were proven problematic as very weak diffraction patterns were observed. A thorough examination of the weld material suggested that the likely cause of this phenomenon was texture in the weld material created during the solidification phase of the welding procedure. This paper discusses the challenges in the execution and interpretation of the neutron diffraction results and demonstrates that realistic measurements of residual stresses can be achieved, in complex dissimilar metal weldments. Highlights: ► One of the few papers to measure residual stresses on dissimilar metal welds. ► Paper managed to provide realistic measurements of residual stresses using the DHD and ND technique. ► Results of this study have demonstrated the effect of texture during the ND measurements.

  1. Collision Welding of Dissimilar Materials by Vaporizing Foil Actuator: A Breakthrough Technology for Dissimilar Metal Joining

    Energy Technology Data Exchange (ETDEWEB)

    Daehn, Glenn S. [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering; Vivek, Anupam [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering; Liu, Bert C. [The Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    2016-09-30

    This work demonstrated and further developed Vaporizing Foil Actuator Welding (VFAW) as a viable technique for dissimilar-metal joining for automotive lightweighting applications. VFAW is a novel impact welding technology, which uses the pressure developed from electrically-assisted rapid vaporization of a thin aluminum foil (the consumable) to launch and ultimately collide two of more pieces of metal to create a solid-state bond between them. 18 dissimilar combinations of automotive alloys from the steel, aluminum and magnesium alloy classes were screened for weldability and characterized by metallography of weld cross sections, corrosion testing, and mechanical testing. Most combinations, especially a good number of Al/Fe pairs, were welded successfully. VFAW was even able to weld combinations of very high strength materials such as 5000 and 6000 series aluminum alloys to boron and dual phase steels, which is difficult to impossible by other joining techniques such as resistance spot welding, friction stir welding, or riveting. When mechanically tested, the samples routinely failed in a base metal rather than along the weld interface, showing that the weld was stronger than either of the base metals. As for corrosion performance, a polymer-based protective coating was used to successfully combat galvanic corrosion of 5 Al/Fe pairs through a month-long exposure to warm salt fog. In addition to the technical capabilities, VFAW also consumes little energy compared to conventional welding techniques and requires relatively light, flexible tooling. Given the technical and economic advantages, VFAW can be a very competitive joining technology for automotive lightweighting. The success of this project and related activities has resulted in substantial interest not only within the research community but also various levels of automotive supply chain, which are collaborating to bring this technology to commercial use.

  2. Chrysler Upset Protrusion Joining Techniques for Joining Dissimilar Metals

    Energy Technology Data Exchange (ETDEWEB)

    Logan, Stephen [FCA US LLC, Auburn Hills, MI (United States)

    2017-09-28

    The project goal was to develop and demonstrate a robust, cost effective, and versatile joining technique, known as Upset Protrusion Joining (UPJ), for joining challenging dissimilar metal com-binations, especially those where one of the metals is a die cast magnesium (Mg) component. Since two of the key obstacles preventing more widespread use of light metals (especially in high volume automotive applications) are 1) a lack of robust joining techniques and 2) susceptibility to galvanic corrosion, and since the majority of the joint combinations evaluated in this project include die cast Mg (the lightest structural metal) as one of the two materials being joined, and since die casting is the most common and cost effective process for producing Mg components, then successful project completion provides a key enabler to high volume application of lightweight materials, thus potentially leading to reduced costs, and encouraging implementation of lightweight multi-material vehicles for significant reductions in energy consumption and reduced greenhouse gas emissions. Eco-nomic benefits to end-use consumers are achieved primarily via the reduction in fuel consumption. Unlike currently available commercial processes, the UPJ process relies on a very robust mechanical joint rather than intermetallic bonding, so the more cathodic material can be coated prior to joining, thus creating a robust isolation against galvanic attack on the more anodic material. Additionally, since the UPJ protrusion is going through a hole that can be pre-drilled or pre-punched prior to coating, the UPJ process is less likely to damage the coating when the joint is being made. Further-more, since there is no additional cathodic material (such as a steel fastener) used to create the joint, there is no joining induced galvanic activity beyond that of the two parent materials. In accordance with its originally proposed plan, this project has successfully developed process variants of UPJ to enable

  3. Mechanized ultrasonic inspection of austenitic pipe systems; Mechanisierte Ultraschallpruefung von austenitischen Rohrleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Dressler, K.; Luecking, J.; Medenbach, S. [ABB ZAQ GmbH, Essen (Germany)

    1999-08-01

    The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [Deutsch] Das Ziel dieses Beitrages ist die Vorstellung der von der ABB ZAQ GmbH eingesetzten Standardprueftechniken fuer die Pruefung austenitischer Anlagenkomponenten. Im einzelnen wird die Grundwerkstoffpruefung (Rohre, Boegen, Formstuecke), die Schweissnahtpruefung und die Mischnahtpruefung angesprochen. Es werden dabei die Techniken fuer `Detection` und `Sizing` differenziert betrachtet und erlaeutert. (orig.)

  4. Pipe drafting and design

    CERN Document Server

    Parisher, Roy A

    2011-01-01

    Pipe Drafting and Design, Third Edition provides step-by-step instructions to walk pipe designers, drafters, and students through the creation of piping arrangement and isometric drawings. It includes instructions for the proper drawing of symbols for fittings, flanges, valves, and mechanical equipment. More than 350 illustrations and photographs provide examples and visual instructions. A unique feature is the systematic arrangement of drawings that begins with the layout of the structural foundations of a facility and continues through to the development of a 3-D model. Advanced chapters

  5. Flexible ultrasonic pipe inspection apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, C.F.; Howard, B.D.

    1994-01-01

    Pipe crawlers, pipe inspection {open_quotes}rabbits{close_quotes} and similar vehicles are widely used for inspecting the interior surfaces of piping systems, storage tanks and process vessels for damaged or flawed structural features. This paper describes the design of a flexible, modular ultrasonic pipe inspection apparatus.

  6. Effect of tool shape and welding parameters on mechanical properties and microstructure of dissimilar friction stir welded aluminium alloys

    Directory of Open Access Journals (Sweden)

    Chetan Aneja

    2016-07-01

    Full Text Available In the present experimental study, dissimilar aluminum alloy AA5083 and AA6082 were friction stir welded by varying tool shape, welding speed and rotary speed of the tool in order to investigate the effect of varying tool shape and welding parameters on the mechanical properties as well as microstructure. The friction stir welding (FSW process parameters have great influence on heat input per unit length of weld. The outcomes of experimental study prove that mechanical properties increases with decreasing welding speed. Furthermore mechanical properties were also found to improve as the rotary speed increases and the same phenomenon was found to happen while using straight cylindrical threaded pin profile tool. The microstructure of the dissimilar joints revealed that at low welding speeds, the improved material mixing was observed. The similar phenomenon was found to happen at higher rotational speeds using straight cylindrical threaded tool.

  7. Accurate kinematic measurement at interfaces between dissimilar materials using conforming finite-element-based digital image correlation

    KAUST Repository

    Tao, Ran

    2016-02-11

    Digital image correlation (DIC) is now an extensively applied full-field measurement technique with subpixel accuracy. A systematic drawback of this technique, however, is the smoothening of the kinematic field (e.g., displacement and strains) across interfaces between dissimilar materials, where the deformation gradient is known to be large. This can become an issue when a high level of accuracy is needed, for example, in the interfacial region of composites or joints. In this work, we described the application of global conforming finite-element-based DIC technique to obtain precise kinematic fields at interfaces between dissimilar materials. Speckle images from both numerical and actual experiments processed by the described global DIC technique better captured sharp strain gradient at the interface than local subset-based DIC. © 2016 Elsevier Ltd. All rights reserved.

  8. Improved Thin, Flexible Heat Pipes

    Science.gov (United States)

    Rosenfeld, John H.; Gernert, Nelson J.; Sarraf, David B.; Wollen, Peter J.; Surina, Frank C.; Fale, John E.

    2004-01-01

    Flexible heat pipes of an improved type are fabricated as layers of different materials laminated together into vacuum- tight sheets or tapes. In comparison with prior flexible heat pipes, these flexible heat pipes are less susceptible to leakage. Other advantages of these flexible heat pipes, relative to prior flexible heat pipes, include high reliability and greater ease and lower cost of fabrication. Because these heat pipes are very thin, they are highly flexible. When coated on outside surfaces with adhesives, these flexible heat pipes can be applied, like common adhesive tapes, to the surfaces of heat sinks and objects to be cooled, even if those surfaces are curved.

  9. Similarity-Dissimilarity competition in disjunctive classification tasks

    Directory of Open Access Journals (Sweden)

    Fabien eMathy

    2013-02-01

    Full Text Available Typical disjunctive artificial classification tasks require participants to sort stimuli according to rules such as x likes cars only when black and coupe OR white and SUV. For categories like this, increasing the salience of the diagnostic dimensions has two simultaneous effects: increasing the distance between members of the same category and increasing the distance between members of opposite categories. Potentially, these two effects respectively hinder and facilitate classification learning, leading to competing predictions for learning. Increasing saliency may lead to members of the same category to be considered less similar, while the members of separate categories might be considered more dissimilar. This implies a similarity-dissimilarity competition between two basic classification processes. When focusing on sub-category similarity, one would expect more difficult classification when members of the same category become less similar (disregarding the increase of between-category dissimilarity; however, the between-category dissimilarity increase predicts a less difficult classification. Our categorization study suggests that participants rely more on using dissimilarities between opposite categories than finding similarities between sub-categories. We connect our results to rule- and exemplar-based classification models. The pattern of influences of within- and between-category similarities are challenging for simple single-process categorization systems based on rules or exemplars. Instead, our results suggest that either these processes should be integrated in a hybrid model, or that category learning operates by forming clusters within each category.

  10. Microstructure and Tensile Behavior of Laser Arc Hybrid Welded Dissimilar Al and Ti Alloys

    Directory of Open Access Journals (Sweden)

    Ming Gao

    2014-02-01

    Full Text Available Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints was obtained as 83–98 J·mm−1. Within this range, the joint is stronger than 200 MPa and fractures in weld metal, or else, it becomes weaker and fractures at the intermetallic compounds (IMCs layer. The IMCs layer of an accepted joint is usually thin and continuous, which is about 1μm-thick and only consists of TiAl2 due to fast solidification rate. However, the IMCs layer at the top corner of fusion zone/Ti substrate is easily thickened with increasing heat input. This thickened IMCs layer consists of a wide TiAl3 layer close to FZ and a thin TiAl2 layer close to Ti substrate. Furthermore, both bead shape formation and interface growth were discussed by laser-arc interaction and melt flow. Tensile behavior was summarized by interface properties.

  11. The pipes of pan.

    Science.gov (United States)

    Chalif, David J

    2004-12-01

    The pipes of pan is the crowning achievement of Pablo Picasso's neoclassical period of the 1920s. This monumental canvas depicts a mythological Mediterranean scene in which two sculpted classical giants stare out, seemingly across the centuries, toward a distant and lost Arcadia. Picasso was influenced by Greco-Roman art during his travels in Italy, and his neoclassical works typically portray massive, immobile, and pensive figures. Pan and his pipes are taken directly from Greek mythological lore by Picasso and placed directly into 20th century art. He frequently turned to various mythological figures throughout his metamorphosing periods. The Pipes of Pan was also influenced by the painter's infatuation with the beautiful American expatriate Sara Murphy, and the finished masterpiece represents a revision of a previously conceived neoclassical work. The Pipes of Pan now hangs in the Musee Picasso in Paris.

  12. Heat Pipe Systems

    Science.gov (United States)

    1993-01-01

    The heat pipe was developed to alternately cool and heat without using energy or any moving parts. It enables non-rotating spacecraft to maintain a constant temperature when the surface exposed to the Sun is excessively hot and the non Sun-facing side is very cold. Several organizations, such as Tropic-Kool Engineering Corporation, joined NASA in a subsequent program to refine and commercialize the technology. Heat pipes have been installed in fast food restaurants in areas where humid conditions cause materials to deteriorate quickly. Moisture removal was increased by 30 percent in a Clearwater, FL Burger King after heat pipes were installed. Relative humidity and power consumption were also reduced significantly. Similar results were recorded by Taco Bell, which now specifies heat pipe systems in new restaurants in the Southeast.

  13. Development of intelligent pipe locator

    Science.gov (United States)

    Miyamoto, Y.; Wasa, Y.

    1986-08-01

    An inductive pipe locator was developed, so that the position and depth of an underground gas pipe can be accurately located by passing an ac current to the pipe and measuring the generated magnetic field. An ac current (several to 100 kHz) of several tens of mA is transmitted to the underground pipe, and a magnetic sensor above the ground catches the induced magnetic field to estimate the position and depth of the pipe.

  14. Stuck pipe prediction

    KAUST Repository

    Alzahrani, Majed

    2016-03-10

    Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

  15. Image dissimilarity-based quantification of lung disease from CT

    DEFF Research Database (Denmark)

    Sørensen, Lauge; Loog, Marco; Lo, Pechin

    2010-01-01

    in computed tomography (CT) images, achieving an area under the receiver operating characteristic curve of 0.817. This is significantly better compared to combining individual region classifications into an overall image classification, and compared to common computerized quantitative measures in pulmonary CT.......In this paper, we propose to classify medical images using dissimilarities computed between collections of regions of interest. The images are mapped into a dissimilarity space using an image dissimilarity measure, and a standard vector space-based classifier is applied in this space....... The classification output of this approach can be used in computer aided-diagnosis problems where the goal is to detect the presence of abnormal regions or to quantify the extent or severity of abnormalities in these regions. The proposed approach is applied to quantify chronic obstructive pulmonary disease...

  16. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  17. Mechanical properties of API X80 steel pipe joints welded by Flux Core Arc Weld Process; Propriedades mecanicas de juntas de tubos de aco API X80 soldadas com arame tubulares

    Energy Technology Data Exchange (ETDEWEB)

    Ordonez, Robert E. Cooper; Silva, Jose Hilton F.; Trevisan, Roseana E. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Engenharia de Fabricacao

    2003-07-01

    Flux Core Arc Welding processes (FCAW) are beginning to be applied in pipeline welds, however, very limited experimental data regarding mechanical properties of pipeline weld joints with these processes are available in the literature. In this paper, the effects of preheat temperature and type of FCAW on mechanical properties (microhardness and tensile strength) of API X80 weld joint steel are presented. FCAW processes with gas protection and self-shielded were used. Multipasses welding were applied in 30'' diameter and 0,625'' thickness tubes. Influence factors were: FCAW type and preheat temperature. Acceptance criteria of welded joints were evaluated by API 1104 standard for tensile strength test and ASTM E384-99 for microhardness test. The results obtained showed that FCAW type and preheat temperature have no influence on mechanical properties of API X80 joint steel. (author)

  18. Friction stir welding tool and process for welding dissimilar materials

    Science.gov (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  19. Visualizing Proportions and Dissimilarities by Space-filling Maps

    DEFF Research Database (Denmark)

    Carrizosa, Emilio; Guerrero, Vanesa; Morales, Dolores Romero

    2017-01-01

    In this paper we address the problem of visualizing a set of individuals, which have attached a statistical value given as a proportion, and a dissimilarity measure. Each individual is represented as a region within the unit square, in such a way that the area of the regions represent the proport......In this paper we address the problem of visualizing a set of individuals, which have attached a statistical value given as a proportion, and a dissimilarity measure. Each individual is represented as a region within the unit square, in such a way that the area of the regions represent...

  20. Welding Residual Stress Analysis and Fatigue Strength Assessment at Elevated Temperature for Multi-pass Dissimilar Material Weld Between Alloy 617 and P92 Steel

    Science.gov (United States)

    Lee, Juhwa; Hwang, Jeongho; Bae, Dongho

    2018-03-01

    In this paper, welding residual stress analysis and fatigue strength assessment were performed at elevated temperature for multi-pass dissimilar material weld between Alloy 617 and P92 steel, which are used in thermal power plant. Multi-pass welding between Alloy 617 and P92 steel was performed under optimized welding condition determined from repeated pre-test welding. In particular, for improving dissimilar material weld-ability, the buttering welding technique was applied on the P92 steel side before multi-pass welding. Welding residual stress distribution at the dissimilar material weld joint was numerically analyzed by using the finite element method, and compared with experimental results which were obtained by the hole-drilling method. Additionally, fatigue strength of dissimilar material weld joint was assessed at the room temperature (R.T), 300, 500, and 700 °C. In finite element analysis results, numerical peak values; longitudinal (410 MPa), transverse (345 MPa) were higher than those of experiments; longitudinal (298 MPa), transverse (245 MPa). There are quantitatively big differences between numerical and experimental results, due to some assumption about the thermal conductivity, specific heat, effects of enforced convection of the molten pool, dilution, and volume change during phase transformation caused by actual shield gas. The low fatigue limit at R.T, 300 °C, 500 °C and 700 °C was assessed to be 368, 276, 173 and 137 MPa respectively.

  1. 46 CFR 32.50-20 - Cargo piping for tank vessels constructed between November 10, 1936, and July 1, 1951-TB/ALL.

    Science.gov (United States)

    2010-10-01

    ... HOMELAND SECURITY TANK VESSELS SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Pumps, Piping, and Hose... may be omitted where the pipe is extra heavy, all joints are welded, and bends are installed to provide for expansion and contraction. (b) Cargo piping shall not pass through spaces containing machinery...

  2. Remotely controlled repair of piping at Douglas Point

    International Nuclear Information System (INIS)

    Conrath, J.J.

    1983-06-01

    The 200 MWe Douglas Point Nuclear Generating Station which started operation in 1966 was Canada's first commercial nuclear power plant. In 1977, after 11 years of operation, leakage of heavy water was detected and traced to the Moderator Piping System (pipe sizes 19 mm to 76 mm) located in a vault below the reactor where the radiation fields during shutdown ranged up to 5000 R/Hr. Inspection using remotely operated TV cameras showed that a 'U' bolt clamp support had worn through the wall of one pipe and resulted in the leakage and also that wear was occurring on other pipes. An extensive repair plan was subsequently undertaken in the form of a joint venture of the designer-owner Atomic Energy of Canada Limited, and the builder-operator, Ontario Hydro. This paper describes the equipment and procedures used in remotely controlled repairs at Douglas Point

  3. Austenitic stainless steel-to-ferritic steel transition joint welding for elevated temperature service

    International Nuclear Information System (INIS)

    King, J.F.; Goodwin, G.M.; Slaughter, G.M.

    1978-01-01

    Transition weld joints between ferritic steels and austenitic stainless steels are required for fossil-fired power plants and proposed nuclear plants. The experience with these dissimilar-metal transition joints has been generally satisfactory, but an increasing number of failures of these joints is occurring prematurely in service. These concerns with transition joint service history prompted a program to develop more reliable joints for application in proposed nuclear power plants

  4. Analysing the strength of friction stir welded dissimilar aluminium alloys using Sugeno Fuzzy model

    Science.gov (United States)

    Barath, V. R.; Vaira Vignesh, R.; Padmanaban, R.

    2018-02-01

    Friction stir welding (FSW) is a promising solid state joining technique for aluminium alloys. In this study, FSW trials were conducted on two dissimilar plates of aluminium alloy AA2024 and AA7075 by varying the tool rotation speed (TRS) and welding speed (WS). Tensile strength (TS) of the joints were measured and a Sugeno - Fuzzy model was developed to interconnect the FSW process parameters with the tensile strength. From the developed model, it was observed that the optimum heat generation at WS of 15 mm.min-1 and TRS of 1050 rpm resulted in dynamic recovery and dynamic recrystallization of the material. This refined the grains in the FSW zone and resulted in peak tensile strength among the tested specimens. Crest parabolic trend was observed in tensile strength with variation of TRS from 900 rpm to 1200 rpm and TTS from 10 mm.min-1 to 20 mm.min-1.

  5. Flutter instability of freely hanging articulated pipes conveying fluid

    Science.gov (United States)

    Schouveiler, Lionel; Chermette, Félix

    2018-03-01

    We experimentally investigate the stability of freely hanging articulated pipes made of rigid segments connected by flexible joints and with their displacements constrained in a vertical plane. When the velocity of the fluid conveyed by the pipe is increased, flutter-type instability occurs above a critical value. The critical velocity and the characteristics of the flutter modes (frequency, amplitude, and shape) are determined as a function of the number n of segments into the pipe which is varied from 2 to 5. Experimental results are compared to predictions from linear stability analysis extending previous studies by taking into account damping due to the dissipation in the joints. Qualitative agreement is found and the limits of the analysis are discussed.

  6. Liquid crystalline behaviour of mixtures of structurally dissimilar ...

    Indian Academy of Sciences (India)

    Unknown

    Liquid crystalline behaviour of mixtures of structurally dissimilar mesogens in binary systems. JAYRANG S DAVE*, MEERA R MENON and PRATIK R PATEL. Department of Applied Chemistry, Faculty of Technology and Engineering,. M S University of Baroda, Baroda 390 001, India e-mail: jayrangdave@yahoo.com.

  7. Silver plating ensures reliable diffusion bonding of dissimilar metals

    Science.gov (United States)

    1967-01-01

    Dissimilar metals are reliably joined by diffusion bonding when the surfaces are electroplated with silver. The process involves cleaning and etching, anodization, silver striking, and silver plating with a conventional plating bath. It minimizes the formation of detrimental intermetallic phases and provides greater tolerance of processing parameters.

  8. Dissimilarity between two skeletal trees in a context

    DEFF Research Database (Denmark)

    Baseski, Emre; Erdem, Aykut; Tari, Sibel

    2009-01-01

    Skeletal trees are commonly used in order to express geometric properties of the shape. Accordingly, tree-edit distance is used to compute a dissimilarity between two given shapes. We present a new tree-edit based shape matching method which uses a recent coarse skeleton representation. The coars...

  9. Dissimilarities of reduced density matrices and eigenstate thermalization hypothesis

    Science.gov (United States)

    He, Song; Lin, Feng-Li; Zhang, Jia-ju

    2017-12-01

    We calculate various quantities that characterize the dissimilarity of reduced density matrices for a short interval of length ℓ in a two-dimensional (2D) large central charge conformal field theory (CFT). These quantities include the Rényi entropy, entanglement entropy, relative entropy, Jensen-Shannon divergence, as well as the Schatten 2-norm and 4-norm. We adopt the method of operator product expansion of twist operators, and calculate the short interval expansion of these quantities up to order of ℓ9 for the contributions from the vacuum conformal family. The formal forms of these dissimilarity measures and the derived Fisher information metric from contributions of general operators are also given. As an application of the results, we use these dissimilarity measures to compare the excited and thermal states, and examine the eigenstate thermalization hypothesis (ETH) by showing how they behave in high temperature limit. This would help to understand how ETH in 2D CFT can be defined more precisely. We discuss the possibility that all the dissimilarity measures considered here vanish when comparing the reduced density matrices of an excited state and a generalized Gibbs ensemble thermal state. We also discuss ETH for a microcanonical ensemble thermal state in a 2D large central charge CFT, and find that it is approximately satisfied for a small subsystem and violated for a large subsystem.

  10. Evaluation of Microstructure, Mechanical Properties and Corrosion Resistance of Friction Stir-Welded Aluminum and Magnesium Dissimilar Alloys

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.; Sapate, Sanjay G.; Patil, Awanikumar P.; Dhoble, Ashwinkumar S.

    2017-10-01

    Microstructure, mechanical properties and corrosion resistance of dissimilar friction stir-welded aluminum and magnesium alloys were investigated by applying three different rotational speeds at two different travel speeds. Sound joints were obtained in all the conditions. The microstructure was examined by an optical and scanning electron microscope, whereas localized chemical information was studied by energy-dispersive spectroscopy. Stir zone microstructure showed mixed bands of Al and Mg with coarse and fine equiaxed grains. Grain size of stir zone reduced compared to base metals, indicated by dynamic recrystallization. More Al patches were observed in the stir zone as rotational speed increased. X-ray diffraction showed the presence of intermetallics in the stir zone. Higher tensile strength and hardness were obtained at a high rotational speed corresponding to low travel speed. Tensile fractured surface indicated brittle nature of joints. Dissimilar friction stir weld joints showed different behaviors in different corrosive environments, and better corrosion resistance was observed at a high rotational speed corresponding to low travel speed (FW3) in a sulfuric and chloride environments. Increasing travel speed did not significantly affect on microstructure, mechanical properties and corrosion resistance as much as the rotational speed.

  11. Pipe whip and impact

    International Nuclear Information System (INIS)

    Attwood, G.J.

    1987-01-01

    Over the past few years changes in economic and safety considerations in nuclear power plants have resulted in a need to examine the problem of pipe whip in greater detail. Consequently, experimental programmes were set up in France, North America and Britain. Results from these tests combined with analytical work indicate that pipe whip followed by impact with surrounding pipework and structures may not be as serious as had been believed. Impact loads have been found to be much less (at least five times) than those predicted to the appropriate design regulations. Hence, the use of pipe whip restraints may have been overconservative. The use of fewer, better designed restraints, would result in greater accessibility of pipework, a reduced need for inspection of restraints, and a considerable financial saving. (author)

  12. Ultrasonic dissimilar joining of aluminum alloy and polymer with the composite material of ABS polymer doping carbonized rice husk

    Directory of Open Access Journals (Sweden)

    Cheng Chin-Pao

    2017-01-01

    Full Text Available The metal housing is typically jointed with plastic fittings by conventional gluing method or embedding injection molding to produce this type of devices. We propose to improve this new technique with more practical approach. In plastic-aluminum substrate dissimilar joining, the 5052 aluminum plate coarsening process was performed to increase the porosity of the permeable dissimilar phase. The ABS polymer plus carbonized rice husk powder was later induced or deposited on the microstructure to improve the bonding effect. The plastic -aluminum substrate dissimilar joining is completed by the final step of ultrasonic welding. The finished substrate will be tested on the properties of tensile strength to ensure its quality. According to the simulation analysis and measuring results, the maximum temperature between the interface of ABS polymer and 5052 aluminum alloy is about 400~450 °C during ultrasonic welding, which can make the surface of ABS polymer to be melted. Furthermore, after drilling micro-hole array and covering ABS plus carbonized rice husk powder, the 5052 aluminum alloy shows better joining effect with ABS polymer sheet by ultrasonic welding. This improved approach does not require mold or injection molding machinery to produce the high quality plastic -aluminum bonding parts.

  13. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  14. Welded joints engineering design of the primary circuit, surge line and main steam piping of the Angra 2 reactor; Projeto de engenharia das juntas soldadas do circuito primario, linha de surto e linha de vapor principal de Angra 2

    Energy Technology Data Exchange (ETDEWEB)

    Volta, Angelo Roberto; Couto, Jose Gonzalo Villaverde [NUCLEN, Rio de Janeiro, RJ (Brazil)

    1995-12-31

    The erection of nuclear systems of a Nuclear Power Station is under international requests, that results in a detailed elaboration of documents for the performance of welds. NUCLEN as an engineering design company, responsible for the erection of Angra 2, developed a suitable software program for the elaboration of welding procedure qualifications, tests and examination sequence plans and heat treatment plans applied to primary circuit, surgeline and main steam piping. The paper shows the employed methodology for the elaboration of these documents, as well as the requested engineering design of welding technology and testability in order to assure the stipulated quality level, according to requirements of the specifications, codes and norms. (author). 6 refs.

  15. PE 100 pipe systems

    CERN Document Server

    Brömstrup, Heiner

    2012-01-01

    English translation of the 3rd edition ""Rohrsysteme aus PE 100"". Because of the considerably increased performance, pipe and pipe systems made from 100 enlarge the range of applications in the sectors of gas and water supply, sewage disposal, industrial pipeline construction and in the reconstruction and redevelopment of defective pipelines (relining). This book applies in particular to engineers, technicians and foremen working in the fields of supply, disposal and industry. Subject matters of the book are all practice-relevant questions regarding the construction, operation and maintenance

  16. Performance of buried pipe installation.

    Science.gov (United States)

    2010-05-01

    The purpose of this study is to determine the effects of geometric and mechanical parameters : characterizing the soil structure interaction developed in a buried pipe installation located under : roads/highways. The drainage pipes or culverts instal...

  17. A fuzzy relational clustering algorithm based on a dissimilarity measure extracted from data.

    Science.gov (United States)

    Corsini, Paolo; Lazzerini, Beatrice; Marcelloni, Francesco

    2004-02-01

    One of the critical aspects of clustering algorithms is the correct identification of the dissimilarity measure used to drive the partitioning of the data set. The dissimilarity measure induces the cluster shape and therefore determines the success of clustering algorithms. As cluster shapes change from a data set to another, dissimilarity measures should be extracted from data. To this aim, we exploit some pairs of points with known dissimilarity value to teach a dissimilarity relation to a feed-forward neural network. Then, we use the neural dissimilarity measure to guide an unsupervised relational clustering algorithm. Experiments on synthetic data sets and on the Iris data set show that the relational clustering algorithm based on the neural dissimilarity outperforms some popular clustering algorithms (with possible partial supervision) based on spatial dissimilarity.

  18. Impact test on a pipe

    International Nuclear Information System (INIS)

    Noronha, R.F.; Shimura, S.H.

    1995-01-01

    A carbon steel pipe was submitted to a series of progressive impact loadings on a drop table. Strain and acceleration were measured in relevant places of the pipe and recorded in time and frequency domain. The pipe withstood impact loads up to 560 G without any visual deformation being noticed. Strains 50% over the yield point strain were measured. A high level of damping coming from the supports may have attenuated the response of the pipe. (author). 4 refs., 1 fig., 1 tab

  19. Structural integrity analyses for preemptive weld overlay on the dissimilar metal weld of a pressurizer nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Chin-Cheng, E-mail: cchuang@iner.gov.tw [Institute of Nuclear Energy Research, Taiwan (China); Liu, Ru-Feng [Institute of Nuclear Energy Research, Taiwan (China)

    2012-02-15

    This paper presents structural integrity analyses for preemptive weld overlay on the dissimilar metal weld (DMW) of a pressurizer nozzle in a pressurized water reactor (PWR). Based on MRP-169 and ASME Code Case N-504-2, weld overlay sizing calculation, residual stress improvement, shrinkage evaluation, fatigue crack growth and fatigue usage analysis are performed. The weld overlay procedure has to be confirmed to improve the residual stresses around the inside surface of DMW. The residual compressive stress distribution is thus addressed to be resistant to subsequent primary water stress corrosion cracking (PWSCC) initiation and further crack growth. To ensure the structural integrity of the original attached piping system, the measured displacement is transformed to temperature gradient to simulate the shrinkage after overlay and is used to determine the post weld distortion and stress situation. Further, the conservative postulated surface cracks are assumed in the DMW for fatigue crack growth analysis with system design cycles. The stress limits and cumulative fatigue usages of the pressurizer nozzle with overlay are also evaluated to meet ASME Code, Section III. Based on the present results, the structural integrity of the pressurizer nozzle with preemptive weld overlay is shown.

  20. Microstructural Characteristic of Dissimilar Welded Components (AISI 430 Ferritic-AISI 304 Austenitic Stainless Steels) by CO2 Laser Beam Welding (LBW)

    OpenAIRE

    CALIGULU, Ugur; DIKBAS, Halil; TASKIN, Mustafa

    2012-01-01

    In this study, microstructural characteristic of dissimilar welded components (AISI 430 ferritic-AISI 304 austenitic stainless steels) by CO2 laser beam welding (LBW) was investigated. Laser beam welding experiments were carried out under argon and helium atmospheres at 2000 and 2500 W heat inputs and 100-200-300 cm/min. welding speeds. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy, SEM, EDS and XRD analysis. The tensile strengt...

  1. Microstructural Characteristic of Dissimilar Welded Components (AISI 430 Ferritic-AISI 304 Austenitic Stainless Steels) by CO2 Laser Beam Welding (LBW)

    OpenAIRE

    ÇALIGÜLÜ, Uğur; CALIGULU, Ugur; DIKBAS, Halil; TASKIN, Mustafa

    2010-01-01

    In this study, microstructural characteristic of dissimilar welded components (AISI 430 ferritic-AISI 304 austenitic stainless steels) by CO2 laser beam welding (LBW) was investigated. Laser beam welding experiments were carried out under argon and helium atmospheres at 2000 and 2500 W heat inputs and 100-200-300 cm/min. welding speeds. The microstructures of the welded joints and the heat affected zones (HAZ) were examined by optical microscopy, SEM, EDS and XRD analysis. The tensile strengt...

  2. Field experience with a novel pipe protection and monitoring system for large offshore pipeline construction projects

    Energy Technology Data Exchange (ETDEWEB)

    Magerstaedt, Michael; Blitz, Gunther [ROSEN Swiss AG, Stans (Switzerland); Sabido, Carlos E. [ROSEN Technology and Research Center, Lingen (Germany)

    2012-07-01

    For pipe joints stored during large-scale offshore pipeline construction projects, corrosion protection as well as protection from physical damage of pipelines is very important. Integrity Management does not just start with the operation of a pipeline. In the past, with the much lower risks and cost at stake in on shore constriction, this factor was often overlooked. Sometimes, newly laid pipelines failed upon hydrostatic testing or even during operation. Causes were corrosion or damage the pipe joints took before pipeline laying. For offshore projects, the cost and consequences associated with such failures are orders of magnitude higher and must be avoided by all means. Within six months from the conception of the idea, a system was developed and deployed that protected (and in part still protects) a large number of pipe joints used in a European offshore gas pipeline project more than 2000 km. The pipe joints were physically protected from corrosion, interior contamination, and condensation. At the same time, the system provided real-time monitoring of more than 100'000 pipe joints stored at 5 storage yards distributed over 3 countries with distances of more than 1200 km apart from each other. Every single joint was identified with its location and status at every time during the storage period. Any third-party interference was transmitted to a central control room in real time as well. Protection of the pipe joints was provided vs.: corrosion of pipe joint end cutbacks exposed to the maritime climate for up to 2 years; contamination of the pipe interior by: foreign material, dirt, water, ice, animals. Third party damage to the pipe joints; damage to the protection system or to the transmission network; fire; theft of pipe joints or other equipment. System features were: modular pipe caps that, protect the pipe interior, cover both inner and outer cutback, allow ventilation of the pipe interior, continuously monitor each pipe joint for third party damage

  3. Image dissimilarity-based quantification of lung disease from CT

    DEFF Research Database (Denmark)

    Sørensen, Lauge; Loog, Marco; Lo, Pechin Chien Pau

    2010-01-01

    In this paper, we propose to classify medical images using dissimilarities computed between collections of regions of interest. The images are mapped into a dissimilarity space using an image dissimilarity measure, and a standard vector space-based classifier is applied in this space. The classif...

  4. Dictionary of pressure vessel and piping technology

    International Nuclear Information System (INIS)

    Jentgen, L.; Schmitz, H.P.

    1986-01-01

    A specialised dictionary has been compiled containing the appropriate English and German terms in the following technical fields: materials science, welding, destructive and non-destructive testing, thermal and mass transfer, the design and construction in particular of pressure vessels, tanks, heat exchangers, piping, expansion joints, valves, and components associated with the above fields. This dictionary is the result of many years spent in evaluating technical terminology from the relevant American and British regulations, technical rules, standards, and specifications (see bibliography) and correlating these with the terminology of comparable German regulations, rules and standards, together with the essential technical literature. (orig.) [de

  5. Optimization of Pipe Networks

    DEFF Research Database (Denmark)

    Hansen, C. T.; Madsen, Kaj; Nielsen, Hans Bruun

    1991-01-01

    algorithm using successive linear programming is presented. The performance of the algorithm is illustrated by optimizing a network with 201 pipes and 172 nodes. It is concluded that the new algorithm seems to be very efficient and stable, and that it always finds a solution with a cost near the best...

  6. Flexible Heat Pipe

    Science.gov (United States)

    Bienert, W. B.; Wolf, D. A.

    1985-01-01

    Narrow Tube carries 10 watts or more to moving parts. Heat pipe 12 inches long and diameter of 0.312 inch (7.92mm). Bent to minimum radius of 2.5 blocks. Flexible section made of 321 stainless steel tubing (Cajon Flexible Tubing or equivalent). Evaporator and condenser made of oxygen free copper. Working fluid methanol.

  7. HPFRCC - Extruded Pipes

    DEFF Research Database (Denmark)

    Stang, Henrik; Pedersen, Carsten

    1996-01-01

    The present paper gives an overview of the research onHigh Performance Fiber Reinforced Cementitious Composite -- HPFRCC --pipes recently carried out at Department of Structural Engineering, Technical University of Denmark. The project combines material development, processing technique developme...... of the newly extruded material....

  8. Safety assessment for In-service Pressure Bending Pipe Containing Incomplete Penetration Defects

    Science.gov (United States)

    Wang, M.; Tang, P.; Xia, J. F.; Ling, Z. W.; Cai, G. Y.

    2017-12-01

    Incomplete penetration defect is a common defect in the welded joint of pressure pipes. While the safety classification of pressure pipe containing incomplete penetration defects, according to periodical inspection regulations in present, is more conservative. For reducing the repair of incomplete penetration defect, a scientific and applicable safety assessment method for pressure pipe is needed. In this paper, the stress analysis model of the pipe system was established for the in-service pressure bending pipe containing incomplete penetration defects. The local finite element model was set up to analyze the stress distribution of defect location and the stress linearization. And then, the applicability of two assessment methods, simplified assessment and U factor assessment method, to the assessment of incomplete penetration defects located at pressure bending pipe were analyzed. The results can provide some technical supports for the safety assessment of complex pipelines in the future.

  9. Dynamic fracture tests for flawed nuclear piping and validation of LBB evaluation method

    International Nuclear Information System (INIS)

    Kashima, K.

    1998-01-01

    The international research program, 'IPIRG program', was proposed and managed by U.S. Nuclear Regulatory Commission from 1987 to 1996 to develop a fracture database and validate fracture mechanics technology for assessing the integrity of flawed nuclear piping. Seventeen Japanese organizations, including utilities companies, vendors and CRIEPI (the representative) jointly participated in the program. Many full-scale fracture tests, using US and Japanese pipes, were conducted under dynamic and cyclic loadings, simulating seismic conditions. The results from tests on Japanese pipes showed that the current LBB (Leak-Before-Break) evaluation method for Japanese pipes, originally developed and demonstrated for relatively small-diameter pipes subjected to quasi-static loading, could also be applied to large-diameter pipes and dynamic loading. (author)

  10. SIMILARITY OR DISSIMILARITY BETWEEN PUBLIC AND PRIVATE SECTOR

    Directory of Open Access Journals (Sweden)

    ANDREEA CÎRSTEA

    2015-08-01

    Full Text Available Consolidated financial statements represent one of the main benefits that the public sector reforms brought. The novelty of the subject sparked out interest for a detailed research, research that can bring an added value to the development of this issue in the public sector. The paper aims to analyze the degree of similarity and dissimilarity between the initial regulations regarding the issue of consolidated reporting in the public and private sector. In order to obtain information about the similarity or dissimilarity between IPSAS and IAS regarding to consolidation we used correlation and/or association coefficients. We conclude that there is a high similarity between the two sets of standards, thing that is not surprising, because it is known that IPSAS are based on IAS. Even if IPSAS are based on IAS, there still are differences which arouse from the specificity of each sector.

  11. Ultrasonic creeping wave test technique for dissimilar metal weld

    International Nuclear Information System (INIS)

    Yuan Jianzhong; Shang Junmin; Yan Zhi; Yuan Guanghua; Zhang Guofeng

    2009-01-01

    To solve the problem encountered in the defect inspection of the surface and near-surface of dissimilar metal weld effectively, a new ultrasonic creeping wave test technique is developed. In this paper, the test technique and its experimental verification are mainly described. The verification results show that linear defect, which is similar to the defect found in liquid penetrant test, on the surface and near-surface of dissimilar metal weld can be detected effectively, by using ultrasonic creeping wave test technique. And the depth, length and height of the defect can be determined easily. The effective covering depth of ultrasonic creeping wave test technique will reach 0-9 mm. Meanwhile, the planar defect, with equivalent area more than 3 mm 2 , existed in welds can be detected efficiently. So, accurate measurement, which self height dimension of planar defect is above 2 mm, will be realized. (authors)

  12. Dissimilarity-based classification of anatomical tree structures

    DEFF Research Database (Denmark)

    Sørensen, Lauge; Lo, Pechin Chien Pau; Dirksen, Asger

    2011-01-01

    A novel method for classification of abnormality in anatomical tree structures is presented. A tree is classified based on direct comparisons with other trees in a dissimilarity-based classification scheme. The pair-wise dissimilarity measure between two trees is based on a linear assignment...... between the branch feature vectors representing those trees. Hereby, localized information in the branches is collectively used in classification and variations in feature values across the tree are taken into account. An approximate anatomical correspondence between matched branches can be achieved...... by including anatomical features in the branch feature vectors. The proposed approach is applied to classify airway trees in computed tomography images of subjects with and without chronic obstructive pulmonary disease (COPD). Using the wall area percentage (WA%), a common measure of airway abnormality in COPD...

  13. Heat pipe applications workshop report

    International Nuclear Information System (INIS)

    Ranken, W.A.

    1978-04-01

    The proceedings of the Heat Pipe Applications Workshop, held at the Los Alamos Scientific Laboratory October 20-21, 1977, are reported. This workshop, which brought together representatives of the Department of Energy and of a dozen industrial organizations actively engaged in the development and marketing of heat pipe equipment, was convened for the purpose of defining ways of accelerating the development and application of heat pipe technology. Recommendations from the three study groups formed by the participants are presented. These deal with such subjects as: (1) the problem encountered in obtaining support for the development of broadly applicable technologies, (2) the need for applications studies, (3) the establishment of a heat pipe technology center of excellence, (4) the role the Department of Energy might take with regard to heat pipe development and application, and (5) coordination of heat pipe industry efforts to raise the general level of understanding and acceptance of heat pipe solutions to heat control and transfer problems

  14. Accurate image search using the contextual dissimilarity measure

    OpenAIRE

    Jégou , Hervé; Schmid , Cordelia; Harzallah , Hedi; Verbeek , Jakob

    2010-01-01

    International audience; This paper introduces the contextual dissimilarity measure which significantly improves the accuracy of bag-of-features based image search. Our measure takes into account the local distribution of the vectors and iteratively estimates distance update terms in the spirit of Sinkhorn's scaling algorithm, thereby modifying the neighborhood structure. Experimental results show that our approach gives significantly better results than a standard distance and outperforms the...

  15. Failure analysis of dissimilar weld in heat exchanger

    Directory of Open Access Journals (Sweden)

    Carlos R. Corleto

    2017-10-01

    Full Text Available The failure analysis of a dissimilar weld in a heat exchanger has been conducted. Within hours of being placed in service, the circumferential weld joining the carbon steel shell to the duplex stainless steel tubesheet experienced partial cracking as H2S was being introduced into the exchanger. The cracking of the weld was determined to be associated with sulfide-stress corrosion cracking facilitated by high weld hardness levels and local dilution of chemistry in the weld.

  16. Control issues for a hydraulically powered dissimilar teleoperated system

    International Nuclear Information System (INIS)

    Jansen, J.F.; Kress, R.L.

    1995-01-01

    This paper will address two issues associated with the implementation of a hydraulically powered dissimilar master-slave teleoperated system. These issues are the overall system control architecture and the design of robust hydraulic servo controllers for the position control problem. Finally, a discussion of overall system performance on an actual teleoperated system will be presented. (Schilling's Titan II hydraulic manipulators are the slave manipulators and the master manipulators are from the Oak Ridge National Laboratory-developed Advanced Servo Manipulator.)

  17. Feature selection using feature dissimilarity measure and density ...

    Indian Academy of Sciences (India)

    2015-09-28

    Sep 28, 2015 ... quantify information loss between a pair of features. In the following derivation we show how the larger eigenvalue can be used as a measure of feature dissimilarity. Let x and y be two random variables and the covariance matrix of x and y be Σ: X = var x( ) cov x,y. ( ) cov x,y. ( ) var y( ) . We have to find the ...

  18. More reliable inference for the dissimilarity index of segregation.

    Science.gov (United States)

    Allen, Rebecca; Burgess, Simon; Davidson, Russell; Windmeijer, Frank

    2015-02-01

    The most widely used measure of segregation is the so-called dissimilarity index. It is now well understood that this measure also reflects randomness in the allocation of individuals to units (i.e. it measures deviations from evenness, not deviations from randomness). This leads to potentially large values of the segregation index when unit sizes and/or minority proportions are small, even if there is no underlying systematic segregation. Our response to this is to produce adjustments to the index, based on an underlying statistical model. We specify the assignment problem in a very general way, with differences in conditional assignment probabilities underlying the resulting segregation. From this, we derive a likelihood ratio test for the presence of any systematic segregation, and bias adjustments to the dissimilarity index. We further develop the asymptotic distribution theory for testing hypotheses concerning the magnitude of the segregation index and show that the use of bootstrap methods can improve the size and power properties of test procedures considerably. We illustrate these methods by comparing dissimilarity indices across school districts in England to measure social segregation.

  19. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present paper...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...

  20. Design criteria for piping and nozzles program

    International Nuclear Information System (INIS)

    Moore, S.E.; Bryson, J.W.

    1977-01-01

    This report reviews the activities and accomplishments of the Design Criteria for Piping and Nozzles program being conducted by the Oak Ridge National Laboratory for the period July 1, 1975, to September 30, 1976. The objectives of the program are to conduct integrated experimental and analytical stress analysis studies of piping system components and isolated and closely-spaced pressure vessel nozzles in order to confirm and/or improve the adequacy of structural design criteria and analytical methods used to assure the safe design of nuclear power plants. Activities this year included the development of a finite-element program for analyzing two closely spaced nozzles in a cylindrical pressure vessel; a limited-parameter study of vessels with isolated nozzles, finite-element studies of piping elbows, a fatigue test of an out-of-round elbow, summary and evaluation of experimental studies on the elastic-response and fatigue failure of tees, parameter studies on the behavior of flanged joints, publication of fifteen topical reports and papers on various experimental and analytical studies; and the development and acceptance of a number of design rules changes to the ASME Code. 2 figures, 2 tables

  1. Nuclear piping and pipe support design and operability relating to loadings and small bore piping

    International Nuclear Information System (INIS)

    Stout, D.H.; Tubbs, J.M.; Callaway, W.O.; Tang, H.T.; Van Duyne, D.A.

    1994-01-01

    The present nuclear piping system design practices for loadings, multiple support design and small bore piping evaluation are overly conservative. The paper discusses the results developed for realistic definitions of loadings and loading combinations with methodology for combining loads under various conditions for supports and multiple support design. The paper also discusses a simplified method developed for performing deadweight and thermal evaluations of small bore piping systems. Although the simplified method is oriented towards the qualification of piping in older plants, this approach is applicable to plants designed to any edition of the ASME Section III or B31.1 piping codes

  2. Application experience of gas-thermal aluminum coatings to protect the pipes for underground construction and repair of heat networks

    Science.gov (United States)

    Kolpakov, A. S.

    2013-11-01

    Questions of sacrificial protection for pipes of underground heat networks with aluminum against the external corrosion are considered. The description of pilot production of pipes with a plasma aluminum coating and the deposition of a sacrificial gas-plasma aluminum coating on weld joints of pipelines and the zone of their thermal influence during assemblage is presented. Examples of repairing the segments of distribution heat networks by the pipes with the tread protection are presented.

  3. A Review of Natural Joint Systems and Numerical Investigation of Bio-Inspired GFRP-to-Steel Joints

    Directory of Open Access Journals (Sweden)

    Evangelos I. Avgoulas

    2016-07-01

    Full Text Available There are a great variety of joint types used in nature which can inspire engineering joints. In order to design such biomimetic joints, it is at first important to understand how biological joints work. A comprehensive literature review, considering natural joints from a mechanical point of view, was undertaken. This was used to develop a taxonomy based on the different methods/functions that nature successfully uses to attach dissimilar tissues. One of the key methods that nature uses to join dissimilar materials is a transitional zone of stiffness at the insertion site. This method was used to propose bio-inspired solutions with a transitional zone of stiffness at the joint site for several glass fibre reinforced plastic (GFRP to steel adhesively bonded joint configurations. The transition zone was used to reduce the material stiffness mismatch of the joint parts. A numerical finite element model was used to identify the optimum variation in material stiffness that minimises potential failure of the joint. The best bio-inspired joints showed a 118% increase of joint strength compared to the standard joints.

  4. Effect of Interfacial Reaction on the Mechanical Performance of Steel to Aluminum Dissimilar Ultrasonic Spot Welds

    Science.gov (United States)

    Xu, Lei; Wang, Li; Chen, Ying-Chun; Robson, Joe D.; Prangnell, Philip B.

    2016-01-01

    The early stages of formation of intermetallic compounds (IMC) have been investigated in dissimilar aluminum to steel welds, manufactured by high power (2.5 kW) ultrasonic spot welding (USW). To better understand the influence of alloy composition, welds were produced between a low-carbon steel (DC04) and two different aluminum alloys (6111 and 7055). The joint strengths were measured in lap shear tests and the formation and growth behavior of IMCs at the weld interface were characterized by electron microscopy, for welding times from 0.2 to 2.4 seconds. With the material combinations studied, the η (Fe2Al5) intermetallic phase was found to form first, very rapidly in the initial stage of welding, with a discontinuous island morphology. Continuous layers of η and then θ (FeAl3) phase were subsequently seen to develop on extending the welding time to greater than 0.7 second. The IMC layer formed in the DC04-AA7055 combination grew thicker than for the DC04-AA6111 welds, despite both weld sets having near identical thermal histories. Zinc was also found to be dissolved in the IMC phases when welding with the AA7055 alloy. After post-weld aging of the aluminum alloy, fracture in the lap shear tests always occurred along the joint interface; however, the DC04-AA6111 welds had higher fracture energy than the DC04-AA7055 combination.

  5. Linear Friction Welding of Dissimilar Materials 316L Stainless Steel to Zircaloy-4

    Science.gov (United States)

    Wanjara, P.; Naik, B. S.; Yang, Q.; Cao, X.; Gholipour, J.; Chen, D. L.

    2018-02-01

    In the nuclear industry, there are a number of applications where the transition of stainless steel to Zircaloy is of technological importance. However, due to the differences in their properties there are considerable challenges associated with developing a joining process that will sufficiently limit the heat input and welding time—so as to minimize the extent of interaction at the joint interface and the resulting formation of intermetallic compounds—but still render a functional metallurgical bond between these two alloys. As such, linear friction welding, a solid-state joining technology, was selected in the present study to assess the feasibility of welding 316L stainless steel to Zircaloy-4. The dissimilar alloy welds were examined to evaluate their microstructural characteristics, microhardness evolution across the joint interface, static tensile properties, and fatigue behavior. Microstructural observations revealed a central intermixed region and, on the Zircaloy-4 side, dynamically recrystallized and thermomechanically affected zones were present. By contrast, deformation on the 316L stainless steel side was limited. In the intermixed region a drastic change in the composition was observed along with a local increase in hardness, which was attributed to the presence of intermetallic compounds, such as FeZr3 and Cr2Zr. The average yield (316 MPa) and ultimate tensile (421 MPa) strengths met the minimum strength properties of Zircaloy-4, but the elongation was relatively low ( 2 pct). The tensile and fatigue fracture of the welds always occurred at the interface in the mode of partial cohesive failure.

  6. Drill pipe protector development

    Energy Technology Data Exchange (ETDEWEB)

    Thomerson, C.; Kenne, R. [Regal International Corp., Corsicanna, TX (United States); Wemple, R.P. [Sandia National Lab., Albuquerque, NM (United States)] [ed.] [and others

    1996-03-01

    The Geothermal Drilling Organization (GDO), formed in the early 1980s by the geothermal industry and the U.S. Department of Energy (DOE) Geothermal Division, sponsors specific development projects to advance the technologies used in geothermal exploration, drilling, and production phases. Individual GDO member companies can choose to participate in specific projects that are most beneficial to their industry segment. Sandia National Laboratories is the technical interface and contracting office for the DOE in these projects. Typical projects sponsored in the past have included a high temperature borehole televiewer, drill bits, muds/polymers, rotary head seals, and this project for drill pipe protectors. This report documents the development work of Regal International for high temperature geothermal pipe protectors.

  7. Diffusion in flexible pipes

    Energy Technology Data Exchange (ETDEWEB)

    Brogaard Kristensen, S.

    2000-06-01

    This report describes the work done on modelling and simulation of the complex diffusion of gas through the wall of a flexible pipe. The diffusion and thus the pressure in annulus depends strongly on the diffusion and solubility parameters of the gas-polymer system and on the degree of blocking of the outer surface of the inner liner due to pressure reinforcements. The report evaluates the basis modelling required to describe the complex geometries and flow patterns. Qualitatively results of temperature and concentration profiles are shown in the report. For the program to serve any modelling purpose in 'real life' the results need to be validated and possibly the model needs corrections. Hopefully, a full-scale test of a flexible pipe will provide the required temperatures and pressures in annulus to validate the models. (EHS)

  8. Investigation of dissimilar metal welds by energy-resolved neutron imaging.

    Science.gov (United States)

    Tremsin, Anton S; Ganguly, Supriyo; Meco, Sonia M; Pardal, Goncalo R; Shinohara, Takenao; Feller, W Bruce

    2016-08-01

    A nondestructive study of the internal structure and compositional gradient of dissimilar metal-alloy welds through energy-resolved neutron imaging is described in this paper. The ability of neutrons to penetrate thick metal objects (up to several cm) provides a unique possibility to examine samples which are opaque to other conventional techniques. The presence of Bragg edges in the measured neutron transmission spectra can be used to characterize the internal residual strain within the samples and some microstructural features, e.g. texture within the grains, while neutron resonance absorption provides the possibility to map the degree of uniformity in mixing of the participating alloys and intermetallic formation within the welds. In addition, voids and other defects can be revealed by the variation of neutron attenuation across the samples. This paper demonstrates the potential of neutron energy-resolved imaging to measure all these characteristics simultaneously in a single experiment with sub-mm spatial resolution. Two dissimilar alloy welds are used in this study: Al autogenously laser welded to steel, and Ti gas metal arc welded (GMAW) to stainless steel using Cu as a filler alloy. The cold metal transfer variant of the GMAW process was used in joining the Ti to the stainless steel in order to minimize the heat input. The distributions of the lattice parameter and texture variation in these welds as well as the presence of voids and defects in the melt region are mapped across the welds. The depth of the thermal front in the Al-steel weld is clearly resolved and could be used to optimize the welding process. A highly textured structure is revealed in the Ti to stainless steel joint where copper was used as a filler wire. The limited diffusion of Ti into the weld region is also verified by the resonance absorption.

  9. LHCb: Beam Pipe portrait

    CERN Multimedia

    LHCb, Collaboration

    2005-01-01

    The proton beams circulate in the accelerator in Ultra High Vacuum to make them interact only with each other when colliding at the interaction point. A special beam pipe "holds" the vacuum where they pass through the LHCb detector: it has to be mechanically very strong to stand the difference in pressure between the vacuum inside it and the air in the cavern but also be as transparent as possible for the particles originating in the proton−proton collisions.

  10. LHCb: Beam Pipe

    CERN Multimedia

    LHCb, Collaboration

    2005-01-01

    The proton beams circulate in the accelerator in Ultra High Vacuum to make them interact only with each other when colliding at the interaction point. A special beam pipe "holds" the vacuum where they pass through the LHCb detector:it has to be mechanically very strong to stand the difference in pressure between the vacuum inside it and the air in the cavern but also be as transparent as possible for the particles originating in the proton−proton collisions.

  11. Remote mechanized equipment for the repair and replacement of boiling water reactor recirculation loop piping

    International Nuclear Information System (INIS)

    Mauser, D.; Busch, D.F.

    1983-01-01

    Equipment has been assembled for the remote repair or replacement of boiling water reactor nuclear plant piping in the diameter range of 4 to 28 inches (10-71 cm). The objectives of this program were to produce high-quality pipe welds, reduce plant downtime, and reduce man-rem exposure. The repair strategy was to permit repair personnel to install and check out the repair subsystems and then leave the radiation zone allowing the operations to be conducted at a distance of up to 300 feet (91 m) from the operator. The complete repair system comprises subsystems for pipe severing, dimensional gaging, joint preparation, counterboring, welding, postweld nondestructive inspection (conceptual design), and audio, electronic, and visual monitoring of all operations. Components for all subsystems, excluding those for postweld nondestructive inspection, were purchased and modified as needed for integration into the repair system. Subsystems were designed for two sizes of Type 304 stainless steelpipe. For smaller, 12-inch-diameter (30.5 cm) pipe, severing is accomplished by a power hack saw and joint preparation and counterboring by an internally mounted lathe. The 22-inch-diameter (56 cm) pipe is severed, prepared, and counterbored using an externally mounted, single-point machining device. Dimensional gaging is performed to characterize the pipe geometry relative to a fixed external reference surface, allowing the placement of the joint preparation and the counterbore to be optimized. For both pipe sizes, a track-mounted gas tungsten-arc welding head with filler wire feed is used

  12. Pipe clamp effects on thin-walled pipe design

    International Nuclear Information System (INIS)

    Lindquist, M.R.

    1980-01-01

    Clamp induced stresses in FFTF piping are sufficiently large to require structural assessment. The basic principles and procedures used in analyzing FFTF piping at clamp support locations for compliance with ASME Code rules are given. Typical results from a three-dimensional shell finite element pipe model with clamp loads applied over the clamp/pipe contact area are shown. Analyses performed to categorize clamp induced piping loads as primary or secondary in nature are described. The ELCLAMP Computer Code, which performs analyses at clamp locations combining clamp induced stresses with stresses from overall piping system loads, is discussed. Grouping and enveloping methods to reduce the number of individual clamp locations requiring analysis are described

  13. Dissimilar linear friction welding between a SiC particle reinforced aluminum composite and a monolithic aluminum alloy: Microstructural, tensile and fatigue properties

    Energy Technology Data Exchange (ETDEWEB)

    Rotundo, F., E-mail: fabio.rotundo@unibo.it [Department of Mechanical Engineering (DIEM), Alma Mater Studiorum, University of Bologna, V.le Risorgimento 4, 40136 Bologna (Italy); Interdepartmental Center for Industrial Research, Advanced Applications in Mechanical Engineering and Materials Technology (CIRI-MAM), University of Bologna, V.le Risorgimento 4, 40136 Bologna (Italy); Marconi, A. [Department of Mechanical Engineering (DIEM), Alma Mater Studiorum, University of Bologna, V.le Risorgimento 4, 40136 Bologna (Italy); Department of Metals Science, Electrochemistry and Chemical Techniques (SMETEC), Alma Mater Studiorum, University of Bologna, V.le Risorgimento 4, 40136 Bologna (Italy); Morri, A.; Ceschini, A. [Department of Metals Science, Electrochemistry and Chemical Techniques (SMETEC), Alma Mater Studiorum, University of Bologna, V.le Risorgimento 4, 40136 Bologna (Italy)

    2013-01-01

    The present work is aimed at evaluating the feasibility of the linear friction welding process to produce dissimilar joints between a AA2124/25%vol SiC{sub p} composite and a 2024 Al alloy, illustrating and correlating their microstructural and mechanical properties. Optical microscopy (OM) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) were used to characterize the effects of the welding process on the microstructure of the LFW joints. Tensile tests were carried out on joints welded at three different welding parameters. Axial fatigue tests were carried out under stress control and the corresponding S-N probability curves were computed. The mechanisms of failure were investigated by SEM analyses of the fracture surfaces. In the LFW joints almost no blending between the MMC and the base Al alloy was detected, while good particle distribution and no clustering were found on the MMC side. Mechanical testing demonstrated that high quality dissimilar joints, characterized by good tensile and fatigue properties, with respect to the AA2024 base material, were obtained by means of LFW. Fracture was usually located in the weld center or in the thermo-mechanically affected zone (TMAZ), due to the plastic flow which the material underwent during the solid state welding process.

  14. Pipe inspection using the pipe crawler. Innovative technology summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned.

  15. Pipe inspection using the pipe crawler. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned

  16. Automatic inspection of oil and gas pipe welded joints by radiographic images analyses; Analise automatica de imagens radiologicas aplicada a inspecao de juntas soldadas em tubulacoes de oleo e gas

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, Guilherme A.; Felisberto, Marcelo K.; Pilkel, Lucas V.; Centeno, Tania M.; Arruda, Lucia V.R. [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil). Curso de Pos-graduacao em Engenharia Eletrica e Informatica (CPGEI). Lab. de Automacao e Sistemas de Controle Avancado

    2004-07-01

    The reliability and integrity evaluation of structures and equipment on the petroleum and gas industry is an absolute necessary care due to economic reasons and safety. As a consequence, new supporting technologies for well known nondestructive test and evaluation methods have been developed in order to automate these inspection processes, improving their robustness, accuracy and quickness. On this way, the present work introduces solutions to overcome some obstacles to the automation of the radiographic image analysis task for the pipeline weld joint inspection, on radiographic non-destructive tests and evaluations. The main contributions are related to the improvements to techniques for the automatic weld bean segmentation and the development of an effective algorithm for the weld bean defect detection and extraction of relevant defect descriptors. (author)

  17. Pipe support program at Pickering

    International Nuclear Information System (INIS)

    Sahazizian, L.A.; Jazic, Z.

    1997-01-01

    This paper describes the pipe support program at Pickering. The program addresses the highest priority in operating nuclear generating stations, safety. We present the need: safety, the process: managed and strategic, and the result: assurance of critical piping integrity. In the past, surveillance programs periodically inspected some systems, equipment, and individual components. This comprehensive program is based on a managed process that assesses risk to identify critical piping systems and supports and to develop a strategy for surveillance and maintenance. The strategy addresses all critical piping supports. Successful implementation of the program has provided assurance of critical piping and support integrity and has contributed to decreasing probability of pipe failure, reducing risk to worker and public safety, improving configuration management, and reducing probability of production losses. (author)

  18. Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

    Science.gov (United States)

    Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

    2017-09-01

    Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

  19. Beta Diversity in a Highly Heterogeneous Area: Disentangling Species and Taxonomic Dissimilarity for Terrestrial Vertebrates

    Science.gov (United States)

    Calderón-Patrón, Jaime M.; Goyenechea, Irene; Ortiz-Pulido, Raúl; Castillo-Cerón, Jesús; Manriquez, Norma; Ramírez-Bautista, Aurelio; Rojas-Martínez, Alberto E.; Sánchez-Rojas, Gerardo; Zuria, Iriana

    2016-01-01

    Quantifying differences in species composition among communities provides important information related to the distribution, conservation and management of biodiversity, especially when two components are recognized: dissimilarity due to turnover, and dissimilarity due to richness differences. The ecoregions in central Mexico, within the Mexican Transition Zone, have outstanding environmental heterogeneity and harbor huge biological richness, besides differences in the origin of the biota. Therefore, biodiversity studies in this area require the use of complementary measures to achieve appropriate information that may help in the design of conservation strategies. In this work we analyze the dissimilarity of terrestrial vertebrates, and the components of turnover and richness differences, among six ecoregions in the state of Hidalgo, central Mexico. We follow two approaches: one based on species level dissimilarity, and the second on taxonomic dissimilarity. We used databases from the project “Biodiversity in the state of Hidalgo”. Our results indicate that species dissimilarity is higher than taxonomic dissimilarity, and that turnover contributes more than richness differences, both for species and taxonomic total dissimilarity. Moreover, total dissimilarity, turnover dissimilarity and the dissimilarity due to richness differences were positively related in the four vertebrate groups. Reptiles had the highest values of dissimilarity, followed by mammals, amphibians and birds. For reptiles, birds, and mammals, species turnover was the most important component, while richness differences had a higher contribution for amphibians. The highest values of dissimilarity occurred between environmentally contrasting ecoregions (i.e., tropical and temperate forests), which suggests that environmental heterogeneity and differences in the origin of biotas are key factors driving beta diversity of terrestrial vertebrates among ecoregions in this complex area. PMID:27500934

  20. Expansion joints for LMFBR

    International Nuclear Information System (INIS)

    Dzenus, M.; Hundhausen, W.; Jansing, W.

    1980-01-01

    This discourse recounts efforts put into the SNR-2 project; specifically the development of compensation devices. The various prototypes of these compensation devices are described and the state of the development reviewed. Large Na (sodium)-heat transfer systems require a lot of valuable space if the component lay-out does not include compensation devices. So, in order to condense the spatial requirement as much as possible, expansion joints must be integrated into the pipe system. There are two basic types to suit the purpose: axial expansion joints and angular expansion joints. The expansion joints were developed on the basis of specific design criteria whereby differentiation is made between expansion joints of small and large nominal diameter. Expansion joints for installation in the sodium-filled primary piping are equipped with safety bellows in addition to the actual working bellows. Expansion joints must be designed and mounted in a manner to completely withstand seismic forces. The design must exclude any damage to the bellows during intermittent operations, that is, when sodium is drained the bellows' folds must be completely empty; otherwise residual solidified sodium could destroy the bellows when restarting. The expansion joints must be engineered on the basis of the following design data for the secondary system of the SNR project: working pressure: 16 bar; failure mode pressure: 5 events; failure mode: 5 sec., 28.5 bar, 520 deg. C; working temperature: 520 deg. C; temperature transients: 30 deg. C/sec.; service life: 200,000 h; number of load cycles: 10 4 ; material: 1.4948 or 1.4919; layer thickness of folds: 0.5 mm; angular deflection (DN 800): +3 deg. C or; axial expansion absorption (DN 600): ±80 mm; calculation: ASME class. The bellows' development work is not handled within this scope. The bellows are supplied by leading manufacturers, and warrant highest quality. Multiple bellows were selected on the basis of maximum elasticity - a property

  1. Development and Manufacture of Cost-Effective Composite Drill Pipe

    Energy Technology Data Exchange (ETDEWEB)

    James C. Leslie

    2008-12-31

    Advanced Composite Products and Technology, Inc. (ACPT) has developed composite drill pipe (CDP) that matches the structural and strength properties of steel drill pipe, but weighs less than 50 percent of its steel counterpart. Funding for the multiyear research and development of CDP was provided by the U.S. Department of Energy Office of Fossil Energy through the Natural Gas and Oil Projects Management Division at the National Energy Technology Laboratory (NETL). Composite materials made of carbon fibers and epoxy resin offer mechanical properties comparable to steel at less than half the weight. Composite drill pipe consists of a composite material tube with standard drill pipe steel box and pin connections. Unlike metal drill pipe, composite drill pipe can be easily designed, ordered, and produced to meet specific requirements for specific applications. Because it uses standard joint connectors, CDP can be used in lieu of any part of or for the entire steel drill pipe section. For low curvature extended reach, deep directional drilling, or ultra deep onshore or offshore drilling, the increased strength to weight ratio of CDP will increase the limits in all three drilling applications. Deceased weight will reduce hauling costs and increase the amount of drill pipe allowed on offshore platforms. In extreme extended reach areas and high-angle directional drilling, drilling limits are associated with both high angle (fatigue) and frictional effects resulting from the combination of high angle curvature and/or total weight. The radius of curvature for a hole as small as 40 feet (12.2 meters) or a build rate of 140 degrees per 100 feet is within the fatigue limits of specially designed CDP. Other properties that can be incorporated into the design and manufacture of composite drill pipe and make it attractive for specific applications are corrosion resistance, non-magnetic intervals, and abrasion resistance coatings. Since CDP has little or no electromagnetic force

  2. Water hammer in elastic pipes

    International Nuclear Information System (INIS)

    Gale, J.; Tiselj, I.

    2002-01-01

    One dimensional two-fluid six-equation model of two-phase flow, that can be found in computer codes like RELAP5, TRAC, and CATHARE, was upgraded with additional terms, which enable modelling of the pressure waves in elastic pipes. It is known that pipe elasticity reduces the propagation velocity of the shock and other pressure waves in the piping systems. Equations that include the pipe elasticty terms are used in WAHA code, which is being developed within the WAHALoads project of 5't'h EU research program.(author)

  3. Fatigue-crack growth behavior in dissimilar metal weldments

    International Nuclear Information System (INIS)

    James, L.A.

    1977-03-01

    The techniques of linear-elastic fracture mechanics were used to characterize fatigue-crack propagation behavior in three dissimilar metal weldments at test temperatures of 800 0 F (427 0 C) and 1000 0 F (538 0 C). The weldments studied included Inconel 718/Type 316, all using Inconel 82 as the filler metal. In general, fatigue-crack growth rates in the weldments were equal to, or less than, those observed in the base metals. Crack deviation from the expected path perpendicular to the loading axis was noted in some cases, and is discussed

  4. Primary Water Stress Corrosion Cracks in Nickel Alloy Dissimilar Metal Welds: Detection and Sizing Using Established and Emerging Nondestructive Examination Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Braatz, Brett G.; Cumblidge, Stephen E.; Doctor, Steven R.; Prokofiev, Iouri

    2012-12-31

    The U.S. Nuclear Regulatory Commission has established the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT) as a follow-on to the international cooperative Program for the Inspection of Nickel Alloy Components (PINC). The goal of PINC was to evaluate the capabilities of various nondestructive evaluation (NDE) techniques to detect and characterize surface-breaking primary water stress corrosion cracks in dissimilar-metal welds (DMW) in bottom-mounted instrumentation (BMI) penetrations and small-bore (≈400-mm diameter) piping components. A series of international blind round-robin tests were conducted by commercial and university inspection teams. Results from these tests showed that a combination of conventional and phased-array ultrasound techniques provided the highest performance for flaw detection and depth sizing in dissimilar metal piping welds. The effective detection of flaws in BMIs by eddy current and ultrasound shows that it may be possible to reliably inspect these components in the field. The goal of PARENT is to continue the work begun in PINC and apply the lessons learned to a series of open and blind international round-robin tests that will be conducted on a new set of piping components including large-bore (≈900-mm diameter) DMWs, small-bore DMWs, and BMIs. Open round-robin testing will engage universities and industry worldwide to investigate the reliability of emerging NDE techniques to detect and accurately size flaws having a wide range of lengths, depths, orientations, and locations. Blind round-robin testing will invite testing organizations worldwide, whose inspectors and procedures are certified by the standards for the nuclear industry in their respective countries, to investigate the ability of established NDE techniques to detect and size flaws whose characteristics range from easy to very difficult to detect and size. This paper presents highlights of PINC and reports on the plans and progress for

  5. Primary water stress corrosion cracks in nickel alloy dissimilar metal welds: Detection and sizing using established and emerging nondestructive examination techniques

    International Nuclear Information System (INIS)

    Braatz, B.G.; Doctor, S.R.; Cumblidge, S.E.; Prokofiev, I.G.

    2012-01-01

    The U.S. Nuclear Regulatory Commission has established the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT) as a follow-on to the international cooperative Program for the Inspection of Nickel Alloy Components (PINC). The goal of PINC was to evaluate the capabilities of various nondestructive evaluation (NDE) techniques to detect and characterize surface-breaking primary water stress corrosion cracks in dissimilar-metal welds (DMW) in bottom-mounted instrumentation (BMI) penetrations and small-bore (∼400-mm diameter) piping components. A series of international blind round-robin tests were conducted by commercial and university inspection teams. Results from these tests showed that a combination of conventional and phased-array ultrasound techniques provided the highest performance for flaw detection and depth sizing in dissimilar metal piping welds. The effective detection of flaws in BMIs by eddy current and ultrasound shows that it may be possible to reliably inspect these components in the field. The goal of PARENT is to continue the work begun in PINC and apply the lessons learned to a series of open and blind international round-robin tests that will be conducted on a new set of piping components including large-bore (∼900-mm diameter) DMWs, small-bore DMWs, and BMIs. Open round-robin testing will engage universities and industry worldwide to investigate the reliability of emerging NDE techniques to detect and accurately size flaws having a wide range of lengths, depths, orientations, and locations. Blind round-robin testing will invite testing organizations worldwide, whose inspectors and procedures are certified by the standards for the nuclear industry in their respective countries, to investigate the ability of established NDE techniques to detect and size flaws whose characteristics range from easy to very difficult to detect and size. This paper presents highlights of PINC and reports on the plans and progress for

  6. Life time assessment and repair of dissimilar metal welds. Part 2; Livslaengdsbedoemning och reparation av blandsvetsskarvar. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Storesund, Jan; Weilin Zang; Vinter Dahl, Kristian; Borggreen, Kjeld; Hald, John

    2007-12-15

    treated welds. - The results of the thermodynamical simulations could be verified by the carbon content profiles. The simulations show that the widths of the carburised and decarburised zones increased with increasing heat exposure. In the microstructure, however, such increases were hardly observable. The difference can be explained by the fact that the nucleation, growth and final size of carbides can be distinguished in the microstructure but not in the simulated carbon profiles. - The creep simulations showed that the decarburised zone contributed to large reductions of the creep life time, particularly in combination with V-groove. By use of a U groove or a tulip groove, a big root face and a wide top layer, the creep life may be significantly improved. - Use of strongly over matched weld metals, such as X20 or Ni-base against a low alloy steel will, according to the simulations, give damage development inside the wall. It may therefore be more difficult to reveal and monitor creep damage in such dissimilar metal welds compared to those where damage appear at the surface, as in the cases of 5Cr weld metal. - The creep simulations resulted in significantly longer life times for the dissimilar metal weld with 5Cr consumable than for the other ones with 12Cr or Ni-base consumables. - From the results, it has been possible to make recommendations of preferred joint groove geometries, consumable material selection, welding, heat treatment, repair welding and testing and monitoring of creep damage non-destructively, which was the main purpose of the project

  7. Large-bore pipe decontamination

    International Nuclear Information System (INIS)

    Ebadian, M.A.

    1998-01-01

    The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system

  8. Evaluation of aluminum drill-pipe material and design

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao C. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Lourenco, Marcelo I.; Netto, Theodoro Antoun [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

    2008-07-01

    Experimental program and numerical analyses were carried out to investigate the fatigue mechanisms of aluminum drill pipes designed and manufactured in compliance with ISO 15546. The main objective is to improve the fatigue performance of these components by selecting the appropriate aluminum alloy and by enhancing the mechanical design of the threaded steel connector. This paper presents the experimental test program and numerical analyses conducted on a drill-pipe of different materials (Al-Cu-Mg and Al-Zn-Mg system aluminum alloys) and geometry. Material mechanical properties, including S-N curve, were determined through small-scale tests on specimens cut from actual drill pipes. Full-scale experiments were also performed in laboratory. A finite element model of the drill pipe, including the tool-joint region, was developed. The model simulates, through different load steps, the tool-joint hot assembly, and then reproduces the physical experiments numerically in order to obtain the actual stress distribution. Good correlation between full-scale and small-scale fatigue tests was obtained by adjusting the strain/stress levels monitored in the full-scale tests in light of the numerical simulations and performing fatigue life calculations via multiaxial fatigue models. The weak points of the current practice design are highlighted for further development. (author)

  9. Heat pipe and method of production of a heat pipe

    International Nuclear Information System (INIS)

    Kemp, R.S.

    1975-01-01

    The heat pipe consists of a copper pipe in which a capillary network or wick of heat-conducting material is arranged in direct contact with the pipe along its whole length. Furthermore, the interior space of the tube contains an evaporable liquid for pipe transfer. If water is used, the capillary network consists of, e.g., a phosphorus band network. To avoid contamination of the interior of the heat pipe during sealing, its ends are closed by mechanical deformation so that an arched or plane surface is obtained which is in direct contact with the network. After evacuation of the interior space, the remaining opening is closed with a tapered pin. The ratio wall thickness/tube diameter is between 0.01 and 0.6. (TK/AK) [de

  10. Establishing low-power operating limits for liquid metal heat pipes

    Energy Technology Data Exchange (ETDEWEB)

    Secary, J. [Phillips Lab., Kirtland AFB, NM (United States); Merrigan, M.A.; Keddy, M.D. [Los Alamos National Lab., NM (United States)

    1992-05-01

    Liquid metal heat pipes operated at power throughputs well below their design point for long durations may fail as a result of the working fluid migrating to a cold region within the pipe, freezing there, and hot returning to the evaporator section. Eventually sufficient working fluid inventory may be lost to the cold region to cause a local dry-out condition in the evaporator. A joint experimental and analytical effort between the Air Force Phillips Laboratory and Los Alamos National Laboratory is underway to investigate the phenomena. Experiments include both high temperature liquid metal and low temperature organic heat pipes. To date, a low temperature working fluid has been selected and its performance in a heat pipe validated. Additionally, a low-temperature heat pipe has been fabricated and is presently being tested.

  11. Pressure drop through pipe during transfer of viscous oils and oil-water mixture

    International Nuclear Information System (INIS)

    Ueda, K.; Yamanouchi, H.

    2005-01-01

    This paper presented a solution to the problem of recovering spilled oil from a sunken ship, particularly when the oil viscosity is high. In such cases, the pipe friction resistance becomes large and oil transfer becomes difficult. In this study, the pipe pressure drop from the pipe entrance to the exit was measured, and the friction factor was obtained. The flow rate in the pipe was then calculated. The oil flow rate of the oil injected into the water was compared with cases where only the oil flowed and with an annular water injection method (AWI). The method of transporting viscous oil by injecting it in a water current proved to be a simple and effective method for reducing the friction coefficient of the pipe. In oil laminar flow, the friction drag was reduced by inserting the oil into water with a simple T joint, thereby increasing the amount of oil transfer. 3 refs., 1 tab., 7 figs

  12. Accurate image search using the contextual dissimilarity measure.

    Science.gov (United States)

    Jegou, Hervé; Schmid, Cordelia; Harzallah, Hedi; Verbeek, Jakob

    2010-01-01

    This paper introduces the contextual dissimilarity measure, which significantly improves the accuracy of bag-of-features-based image search. Our measure takes into account the local distribution of the vectors and iteratively estimates distance update terms in the spirit of Sinkhorn's scaling algorithm, thereby modifying the neighborhood structure. Experimental results show that our approach gives significantly better results than a standard distance and outperforms the state of the art in terms of accuracy on the Nistér-Stewénius and Lola data sets. This paper also evaluates the impact of a large number of parameters, including the number of descriptors, the clustering method, the visual vocabulary size, and the distance measure. The optimal parameter choice is shown to be quite context-dependent. In particular, using a large number of descriptors is interesting only when using our dissimilarity measure. We have also evaluated two novel variants: multiple assignment and rank aggregation. They are shown to further improve accuracy at the cost of higher memory usage and lower efficiency.

  13. How Do Users Map Points Between Dissimilar Shapes?

    KAUST Repository

    Hecher, Michael

    2017-07-25

    Finding similar points in globally or locally similar shapes has been studied extensively through the use of various point descriptors or shape-matching methods. However, little work exists on finding similar points in dissimilar shapes. In this paper, we present the results of a study where users were given two dissimilar two-dimensional shapes and asked to map a given point in the first shape to the point in the second shape they consider most similar. We find that user mappings in this study correlate strongly with simple geometric relationships between points and shapes. To predict the probability distribution of user mappings between any pair of simple two-dimensional shapes, two distinct statistical models are defined using these relationships. We perform a thorough validation of the accuracy of these predictions and compare our models qualitatively and quantitatively to well-known shape-matching methods. Using our predictive models, we propose an approach to map objects or procedural content between different shapes in different design scenarios.

  14. Stress Corrosion Cracking Behaviour of Dissimilar Welding of AISI 310S Austenitic Stainless Steel to 2304 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Thiago AmaroVicente

    2018-03-01

    Full Text Available The influence of the weld metal chemistry on the stress corrosion cracking (SCC susceptibility of dissimilar weldments between 310S austenitic stainless steel and 2304 duplex steels was investigated by constant load tests and microstructural examination. Two filler metals (E309L and E2209 were used to produce fusion zones of different chemical compositions. The SCC results showed that the heat affected zone (HAZ on the 2304 base metal side of the weldments was the most susceptible region to SCC for both filler metals tested. The SCC results also showed that the weldments with 2209 duplex steel filler metal presented the best SCC resistance when compared to the weldments with E309L filler metal. The lower SCC resistance of the dissimilar joint with 309L austenitic steel filler metal may be attributed to (1 the presence of brittle chi/sigma phase in the HAZ on the 2304 base metal, which produced SC cracks in this region and (2 the presence of a semi-continuous delta-ferrite network in the fusion zone which favored the nucleation and propagation of SC cracks from the fusion zone to HAZ of the 2304 stainless steel. Thus, the SC cracks from the fusion zone associated with the SC cracks of 2304 HAZ decreased considerably the time-of-fracture on this region, where the fracture occurred. Although the dissimilar weldment with E2209 filler metal also presented SC cracks in the HAZ on the 2304 side, it did not present the delta ferrite network in the fusion zone due to its chemical composition. Fractography analyses showed that the mixed fracture mode was predominant for both filler metals used.

  15. Mechanical Behaviour of Lined Pipe

    NARCIS (Netherlands)

    Hilberink, A.

    2011-01-01

    Installing lined pipe by means of the reeling installation method seems to be an attractive combination, because it provides the opportunity of eliminating the demanding welds from the critical time offshore and instead preparing them onshore. However, reeling of lined pipe is not yet proven

  16. Cooperative Charging Effects of Fibers From Electrospinning of Electrically Dissimilar Polymers

    National Research Council Canada - National Science Library

    Schreuder-Gibson, H. L; Gibson, P; Tsai, P; Gupta, P; Wilkes, G

    2005-01-01

    Electrical charging and residual charge decay of electrospun nonwoven webs comprised of two electrically dissimilar polymers were studied in an effort to investigate their filtration properties. Polystyrene (PS...

  17. Promethus Hot Leg Piping Concept

    International Nuclear Information System (INIS)

    AM Girbik; PA Dilorenzo

    2006-01-01

    The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept

  18. Finite element thermal analysis of the fusion welding of a P92 steel pipe

    Directory of Open Access Journals (Sweden)

    A. H. Yaghi

    2012-05-01

    Full Text Available Fusion welding is common in steel pipeline construction in fossil-fuel power generation plants. Steel pipes in service carry steam at high temperature and pressure, undergoing creep during years of service; their integrity is critical for the safe operation of a plant. The high-grade martensitic P92 steel is suitable for plant pipes for its enhanced creep strength. P92 steel pipes are usually joined together with a similar weld metal. Martensitic pipes are sometimes joined to austenitic steel pipes using nickel based weld consumables. Welding involves severe thermal cycles, inducing residual stresses in the welded structure, which, without post weld heat treatment (PWHT, can be detrimental to the integrity of the pipes. Welding residual stresses can be numerically simulated by applying the finite element (FE method in Abaqus. The simulation consists of a thermal analysis, determining the temperature history of the FE model, followed by a sequentially-coupled structural analysis, predicting residual stresses from the temperature history.

    In this paper, the FE thermal analysis of the arc welding of a typical P92 pipe is presented. The two parts of the P92 steel pipe are joined together using a dissimilar material, made of Inconel weld consumables, producing a multi-pass butt weld from 36 circumferential weld beads. Following the generation of the FE model, the FE mesh is controlled using Model Change in Abaqus to activate the weld elements for each bead at a time corresponding to weld deposition. The thermal analysis is simulated by applying a distributed heat flux to the model, the accuracy of which is judged by considering the fusion zones in both the parent pipe as well as the deposited weld metal. For realistic fusion zones, the heat flux must be prescribed in the deposited weld pass and also the adjacent pipe elements. The FE thermal results are validated by comparing experimental temperatures measured by five thermocouples on the

  19. Similar and Dissimilar Nd:YAGlaser Welding of NiTi Shape Memory Alloy to AISI 420Stainless Steel

    Directory of Open Access Journals (Sweden)

    Jassim Mohammed Salman Al-Murshdy

    2017-03-01

    Full Text Available Similar NiTi shape memory alloy(SMA plates, 420 Martensitic stainless steelplates and dissimilar NiTi shape memory alloy with Martensiticstainless steel were welded by a pulsed Nd:YAGlaser welding method.The nature microstructure of the base metal (BM, weld zone (WZ, interface and the heat affected zones(HAZ were showedby in a scanning electron microscope (SEM and optical microscope.Vickers hardness tests wasconducted to specifythe properties of the weld. The outcomes showed that the hardness of dissimilar NiTi-Stainless steel (St.St. weld is higher than that in similar NiTi-NiTi and St.St.-St.St. weld.TheMicrostructural examination in both NiTi-St.St. and NiTi-NiTi welds illustrates that the solidification process in the fusion zone changed the kind of plan to the cell type as well as the changes that occur in the cell to dentritic kind of intra- region of the weld through the weld center in the welded sample sides but in the St.St.-St.St. weld showed dendrite microstructure. In this study it is found that the increase of the welding speed leads to a decrease in hardness in all jointsNiTi-NiTi, NiTi-St.St. and St.St.-St.St.

  20. On dissimilar metal welding of AISI4140 and AISI410 by GTAW

    Science.gov (United States)

    Velu, M.; Dixit, Shantanu; Choure, Shubham

    2017-11-01

    This paper presents the results of metallurgical and mechanical examinations of Gas Tungsten Arc Welding of dissimilar steels AISI4140 and AISI410. Two different filler materials viz., ERNiCr3 and SS410 were used. The various properties of the weldments made using the fillers were compared to select the most appropriate one to get the sound joint. The ultimate tensile and yield strengths of the weldments of SS410 were greater than those of ERNiCr3. The fracture occurred at the weld in weldments made with ERNiCr3, whereas, in the base metal of AISI410 for weldments made with SS410. Microstructure of fusion zone of ERNiCr3 was fully austenitic. Microhardness values in the weld of SS410 were higher and fluctuating compared to those in the weld of ERNiCr3. From this research work, it shall be concluded that SS410 is the best filler material to weld these base materials.

  1. Relaxation behaviour of gasketed joints during assembly using finite ...

    Indian Academy of Sciences (India)

    influence of elastic and elasto-plastic material modelling on joint performance are also presented. ... Only a small portion of pipe is modelled to reduce computational time. The resulted flanged joint model is ..... European Sealing Association 1998 Guidelines for safe seal usage - Flanges and gaskets. Report. No. ESA/FSA ...

  2. Relaxation behaviour of gasketed joints during assembly using finite ...

    Indian Academy of Sciences (India)

    to high pressure and high temperature applications. In a gasketed pipe flange joint, prob- lem of bolt scatter, bolt bending and joint relaxation is observed; resulting in the dynamic mode-of-load (Abid & Nash 2006; Abid 2000). Dynamic mode here represents a situation where the flange faces move and rotate relative to one ...

  3. Time- and temperature-dependent failures of a bonded joint

    Energy Technology Data Exchange (ETDEWEB)

    Sihn, Sangwook; Miyano, Yasushi; Tsai, S.W. [Stanford Univ., Palo Alto, CA (United States)

    1997-07-01

    Time and temperature dependent properties of a tubular lap bonded joint are reported. The joint bonds a cast iron rod and a composite pipe together with an epoxy type of an adhesive material containing chopped glass fiber. A new fabrication method is proposed.

  4. Waste pipe calculus extensions

    International Nuclear Information System (INIS)

    O'Connell, W.J.

    1979-01-01

    The waste pipe calculus provides a rapid method, using Laplace transforms, to calculate the transport of a pollutant such as nuclear waste, by a network of one-dimensional flow paths. The present note extends previous work as follows: (1) It provides an alternate approximation to the time-domain function (inverse Laplace transform) for the resulting transport. This algebraic approximation may be viewed as a simpler and more approximate model of the transport process. (2) It identifies two scalar quantities which may be used as summary consequence measures of the waste transport (or inversely, waste retention) system, and provides algebraic expressions for them. (3) It includes the effects of radioactive decay on the scalar quantity results, and further provides simplifying approximations for the cases of medium and long half-lives. This algebraic method can be used for quick approximate analyses of expected results, uncertainty and sensitivity, in evaluating selection and design choices for nuclear waste disposal systems

  5. Solar chemical heat pipe

    International Nuclear Information System (INIS)

    Levy, M.; Levitan, R.; Rosin, H.; Rubin, R.

    1991-08-01

    The performance of a solar chemical heat pipe was studied using CO 2 reforming of methane as a vehicle for storage and transport of solar energy. The endothermic reforming reaction was carried out in an Inconel reactor, packed with a Rh catalyst. The reactor was suspended in an insulated box receiver which was placed in the focal plane of the Schaeffer Solar Furnace of the Weizman Institute of Science. The exothermic methanation reaction was run in a 6-stage adiabatic reactor filled with the same Rh catalyst. Conversions of over 80% were achieved for both reactions. In the closed loop mode the products from the reformer and from the metanator were compressed into separate storage tanks. The two reactions were run either separately or 'on-line'. The complete process was repeated for over 60 cycles. The overall performance of the closed loop was quite satisfactory and scale-up work is in progress in the Solar Tower. (authors). 35 refs., 2 figs

  6. Effect of dynamic monotonic and cyclic loading on fracture behavior for Japanese carbon steel pipe STS410

    Energy Technology Data Exchange (ETDEWEB)

    Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki [and others

    1997-04-01

    The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program.

  7. Acoustic field measurements in austenitic welds and dissimilar welds

    International Nuclear Information System (INIS)

    Kemnitz, P.; Richter, U.

    1997-01-01

    Acoustic field measurements were performed in identical specimen geometries of NPP components, in order to contribute the results to the interpretation of US testing results and evaluation of the testing reliability. With an electrodynamic probe of type T, the sonic fields were scanned by scanning heads at 45 T, 45 L, 60 L, and 70 L. The following selected groups of measured data are discussed in the paper: (a) acoustic fields in a narrow-gap weld and a dissimilar weld; (b) longitudinal sound impact testing of welds for detection of transverse defects; (c) variation of transmissibility of acoustic waves along a welded seam; (d) strength and range of the secondary creep wave; (e) multiply reflected sonic modes. (orig./CB) [de

  8. A weighted dissimilarity index to isolate faults during alarm floods

    CERN Document Server

    Charbonnier, S; Gayet, P

    2015-01-01

    A fault-isolation method based on pattern matching using the alarm lists raised by the SCADA system during an alarm flood is proposed. A training set composed of faults is used to create fault templates. Alarm vectors generated by unknown faults are classified by comparing them with the fault templates using an original weighted dissimilarity index that increases the influence of the few alarms relevant to diagnose the fault. Different decision strategies are proposed to support the operator in his decision making. The performances are evaluated on two sets of data: an artificial set and a set obtained from a highly realistic simulator of the CERN Large Hadron Collider process connected to the real CERN SCADA system.

  9. A Case Study for the Welding of Dissimilar EN AW 6082 and EN AW 5083 Aluminum Alloys by Friction Stir Welding

    Directory of Open Access Journals (Sweden)

    Sefika Kasman

    2016-12-01

    Full Text Available The aim of this study is to investigate the effect of keeping constant the tool rotational speed to the welding speed ratio (υ ratio on the mechanical properties of the dissimilar friction stir welding of EN AW6082-T6 and EN AW5083-H111. Two different pins shaped as triangular and pentagonal were associated with the constant υ ratio. From the tensile test results, it was found that the υ ratio does not create an evident change in the weld joint strength. The small cavity- and tunnel-type defects were observed at the nugget zone and located on the advancing side of the pin. These defects caused a decrease in the strength and elongation of the weld joint. The most important inference obtained from the experimental results is that if the υ ratio is kept constant, the weld joint strength for each weld does not correspond to a constant value.

  10. Nuclear piping design, pipe support design and engineering during installation

    International Nuclear Information System (INIS)

    Podczerwinski, C.A.

    1983-01-01

    This paper discusses the computer-aided design of the piping and pipe supports of nuclear power plants. Hardware improvements have been made in the areas of man-machine communication, processing speed, and memory density. Topics considered include evolving design systems, application to current needs, safety-related small-bore piping and support design, as-built drawing review and reconciliation, large-bore pipe support design, snubber population reduction, and operating plant modifications. The improvements in man-machine communication hardware permit the designer to communicate with the computer in terms of pictures of elements of the design. The processing speed and memory density improvements enables the assembly of the design on the machine

  11. Design and fabrication of polymer-concrete-lined pipe for testing in geothermal-energy processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kaeding, A.O.

    1981-12-01

    A specific polymer-concrete formulation was applied as a steel pipe liner in response to a need for durable, economical materials for use in contact with high temperature geothermal brine. Processes are described for centrifugally applying the liner to straight pipe, for casting the liner in pipe fittings, and for closure of field joints. Physical properties of the liner materials were measured. Compressive strengths of up to 165.8 MPa (24,045 psi) and splitting tensile strengths of 23.5 MPa (3408 psi) were measured at ambient temperature. Compressive strengths of 24 MPa (3490 psi) and splitting tensile strengths of 2.5 MPa (366 psi) were measured at about 150/sup 0/C (302/sup 0/F). A full-scale production plant is described which would be capable of producing about 950 m (3120 ft) of lined 305-mm-diam (12 in.) pipe per day. Capital cost of the plant is estimated to be about $8.6 million with a calculated return on investment of 15.4%. Cost of piping a geothermal plant with PC and PC-lined steel pipe is calculated to be $1.21 million, which compares favorably with a similar plant piped with alloy steel piping at a cost of $1.33 million. Life-cycle cost analysis indicates that the cost of PC-lined steel pipe would be 82% of that of carbon steel pipe over a 20-year plant operating life.

  12. Linking process and structure in the friction stir scribe joining of dissimilar materials: a computational approach with experimental support

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, Varun; Upadhyay, Piyush; Fifield, Leonard S.; Roosendaal, Timothy J.; Sun, Xin; Nelaturu, Phalgun; Carlson, Blair

    2018-04-01

    The friction stir welding (FSW) is a popular technique to join dissimilar materials in numerous applications. The solid state nature of the process enables joining materials with strikingly different physical properties. For the welds in lap configuration, an enhancement to this technology is made by introducing a short hard insert, referred to as cutting-scribe, at the bottom of the tool pin. The cutting-scribe induces deformation in the bottom plate which leads to the formation of mechanical interlocks or hook like structures at the interface of two materials. A thermo-mechanically coupled computational model employing coupled Eulerian-Lagrangian approach is developed to quantitatively capture the morphology of these interlocks during the FSW process. The simulations using developed model are validated by the experimental observations.The identified interface morphology coupled with the predicted temperature field from this process-structure model can then be used to estimate the post-weld microstructure and joint strength.

  13. Microstructural evolution and precipitation behavior in heat affected zone of Inconel 625 and AISI 904L dissimilar welds

    Science.gov (United States)

    Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

    2017-11-01

    In the present investigation an attempt has been made to join the dissimilar combination of Inconel 625 super alloy and super austenitic stainless steel (AISI 904L) using manual multi-pass continuous current gas tungsten arc (CCGTA) welding processes. Two different filler wires such as ERNiCrMo-4 and ERNiCrCoMo-1 have been used to compare the metallurgical properties of these welded joints. Both optical microscopy and scanning electron microscopy techniques were adopted to disseminate the microstructure traits of these weldments. Formation of secondary phases at the HAZ and weld interface of AISI 904L was witnessed while using the ERNiCrCoMo-1 filler, along with Solidification Grain Boundary (SGB) and Migrated Grain Boundary (MGB) were also observed at the weld zone.

  14. 49 CFR 192.55 - Steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for use...

  15. 49 CFR 192.59 - Plastic pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Plastic pipe. 192.59 Section 192.59 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.59 Plastic pipe. (a) New plastic pipe... specification; and (2) It is resistant to chemicals with which contact may be anticipated. (b) Used plastic pipe...

  16. Determination of the pipe stemming load

    International Nuclear Information System (INIS)

    Cowin, S.C.

    1979-01-01

    A mechanical model for the emplacement pipe system is developed. The model is then employed to determine the force applied to the surface collar of the emplacement pipe, the pipe-stemming load, and the stress along the emplacement pipe as a function of stemming height. These results are presented as integrals and a method for their numerical integration is given

  17. Adaptive Multidimensional Scaling : The Spatial Representation of Brand Consideration and Dissimilarity Judgments

    NARCIS (Netherlands)

    Bijmolt, T.H.A.; Wedel, M.; DeSarbo, W.S.

    2002-01-01

    We propose Adaptive Multidimensional Scaling (AMDS) for simultaneously deriving a brand map and market segments using consumer data on cognitive decision sets and brand dissimilarities.In AMDS, the judgment task is adapted to the individual respondent: dissimilarity judgments are collected only for

  18. The role of interpartner dissimilarities in Industry-University alliances : Insights from a comparative case study

    NARCIS (Netherlands)

    Estrada Vaquero, Isabel; Faems, Dries; Martin-Cruz, Natalia; Perez-Santana, M Pilar

    2016-01-01

    Based on a comparative study of two alliances, this paper provides an in-depth examination of the role of interpartner dissimilarities in Industry-University (IU) alliances. We make a conceptual distinction between routine-based dissimilarities (differences in partners' behavior) and

  19. Analysis of community-level mesocosm data based on ecologically meaningful dissimilarity measures and data transformation.

    Science.gov (United States)

    Tebby, Cleo; Joachim, Sandrine; Van den Brink, Paul J; Porcher, Jean-Marc; Beaudouin, Rémy

    2017-06-01

    The principal response curve (PRC) method is a constrained ordination method developed specifically for the analysis of community data collected in mesocosm experiments, which provides easily understood summaries and graphical representations of community response to stress. It is a redundancy analysis method and is usually performed on log-transformed abundance data. The choice of a measure of dissimilarity between samples and the choice of the data transformation significantly affect the results of multivariate analysis. Dissimilarity measures that are more ecologically meaningful than the Euclidean distance can be incorporated into the PRC using distance-based redundancy analysis. The present study investigates the ordinations produced by a small selection of dissimilarity measures: the Euclidean distance using log-transformed and Hellinger-transformed data and the Bray-Curtis dissimilarity using raw and log-transformed data. It compares 2 data sets from experiments on the effect of the anti-inflammatory drug diclofenac and the insecticide chlorpyrifos on macroinvertebrate communities. The choice of dissimilarity measure can determine the outcome of a risk assessment. For the diclofenac data set, the PRCs were different depending on the dissimilarity measure: the community no-effect concentration was lowest for the Bray-Curtis on log-transformed data and Hellinger dissimilarity measures. For chlorpyrifos, however, the PRCs were similar for all dissimilarity measures. Environ Toxicol Chem 2017;36:1667-1679. © 2016 SETAC. © 2016 SETAC.

  20. Residual Stresses in Inertia-Friction-Welded Dissimilar High-Strength Steels

    Science.gov (United States)

    Moat, R. J.; Hughes, D. J.; Steuwer, A.; Iqbal, N.; Preuss, M.; Bray, S. E.; Rawson, M.

    2009-09-01

    The welding of dissimilar alloys is seen increasingly as a way forward to improve efficiencies in modern aeroengines, because it allows one to tailor varying material property demands across a component. Dissimilar inertia friction welding (IFW) of two high-strength steels, Aermet 100 and S/CMV, has been identified as a possible joint for rotating gas turbine components and the resulting welds are investigated in this article. In order to understand the impact of the welding process and predict the life expectancy of such structures, a detailed understanding of the residual stress fields present in the welded component is needed. By combining energy-dispersive synchrotron X-ray diffraction (EDSXRD) and neutron diffraction, it has been possible to map the variations in lattice spacing of the ferritic phase on both sides of two tubular Aermet 100-S/CMV inertia friction welds (as-welded and postweld heat-treated condition) with a wall thickness of 37 mm. Laboratory-based XRD measurements were required to take into account the variation in the strain-free d-spacing across the weld region. It was found that, in the heat-affected zone (HAZ) slightly away from the weld line, residual stress fields showed tensile stresses increasing most dramatically in the hoop direction toward the weld line. Closer to the weld line, in the plastically affected zone, a sharp drop in the residual stresses was observed on both sides, although more dramatically in the S/CMV. In addition to residual stress mapping, synchrotron XRD measurements were carried out to map microstructural changes in thin slices cut from the welds. By studying the diffraction peak asymmetry of the 200- α diffraction peak, it was possible to demonstrate that a martensitic phase transformation in the S/CMV is responsible for the significant stress reduction close to the weld line. The postweld heat treatment (PWHT) chosen to avoid any overaging of the Aermet 100 and to temper the S/CMV martensite resulted in little

  1. Evaluation of fracture toughness of nuclear piping using real pipe and tensile compact pipe specimens

    International Nuclear Information System (INIS)

    Koo, J.M.; Park, S.; Seok, C.S.

    2013-01-01

    Highlights: • The tensile compact pipe (CP) specimen was proposed. • J-integral for the specimen was obtained by the plastic limit load analysis and FEA. • Fracture toughness tests by several types of specimens were performed and compared. • The constraint effects were considered by comparing Q-stresses for them. -- Abstract: The leak-before-break (LBB) concept is generally used to design the primary heat transport piping for a nuclear power plant. The LBB concept is based on the fracture resistance curve, which is obtained by J–R tests on various types of specimens. Fracture toughness data differ according to the various types of specimens. It has also been known that there is a difference in the constraint effect between real pipes and standard specimens, and LBB design using standard specimens is conservative. We propose a new type of specimen for J–R tests, a tensile compact pipe (CP) specimen, and perform fracture toughness tests on various types of specimens. We also perform constraint effect analysis on such specimens. The Q-stresses of the tensile CP specimens are lower than those of real pipes under 4-point bending, and are higher than those of elbow pipes. If the lever length of a tensile CP specimen is controlled, the specimen can simulate various stress conditions, and it is thought that the LBB design of piping in service can be performed using this specimen

  2. Evaluation of fracture toughness of nuclear piping using real pipe and tensile compact pipe specimens

    Energy Technology Data Exchange (ETDEWEB)

    Koo, J.M.; Park, S.; Seok, C.S., E-mail: seok@skku.edu

    2013-06-15

    Highlights: • The tensile compact pipe (CP) specimen was proposed. • J-integral for the specimen was obtained by the plastic limit load analysis and FEA. • Fracture toughness tests by several types of specimens were performed and compared. • The constraint effects were considered by comparing Q-stresses for them. -- Abstract: The leak-before-break (LBB) concept is generally used to design the primary heat transport piping for a nuclear power plant. The LBB concept is based on the fracture resistance curve, which is obtained by J–R tests on various types of specimens. Fracture toughness data differ according to the various types of specimens. It has also been known that there is a difference in the constraint effect between real pipes and standard specimens, and LBB design using standard specimens is conservative. We propose a new type of specimen for J–R tests, a tensile compact pipe (CP) specimen, and perform fracture toughness tests on various types of specimens. We also perform constraint effect analysis on such specimens. The Q-stresses of the tensile CP specimens are lower than those of real pipes under 4-point bending, and are higher than those of elbow pipes. If the lever length of a tensile CP specimen is controlled, the specimen can simulate various stress conditions, and it is thought that the LBB design of piping in service can be performed using this specimen.

  3. Effect of laser beam position on mechanical properties of F82H/SUS316L butt-joint welded by fiber laser

    Energy Technology Data Exchange (ETDEWEB)

    Serizawa, Hisashi, E-mail: serizawa@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Mori, Daiki; Ogiwara, Hiroyuki; Mori, Hiroaki [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)

    2014-10-15

    Highlights: • The micro hardness of weld metal in F82H/SUS316L joint partially decreases after PWHT by shifting beam position to SUS316L. • Charpy impact energy of F82H/SUS316L joint obviously increases after PWHT due to the release of residual stress. • The tensile strength of weld metal in F82H/SUS316L joint is higher than that of SUS316L. • The fiber laser welding seems to be one of the most candidate methods to join between F82H and SUS316L pipes practically. - Abstract: A dissimilar butt-joint between reduced activation ferritic/martensitic steel F82H and SUS316L austenitic stainless steel was made by 4 kW fiber laser and the influence of laser beam position on its mechanical properties before and after post-weld heat treatment (PWHT) was examined at room temperature. From the nano-indentation measurements and the microstructural observations, it is found that the micro hardness of weld metal partially decreases after PWHT by shifting beam position to SUS316L because its phase seems to move from only the martensitic phase to the mixture of austenitic and martensitic phases. In addition, Charpy impact test suggests that the impact energy slightly increases by shifting beam position before PWHT and obviously increases after PWHT due to the release of residual stress. Moreover, the tensile test indicates that the tensile strength of weld metal is higher than that of SUS316L and the fracture occurs at the base metal of SUS316L regardless of laser beam position.

  4. Joint ventures

    DEFF Research Database (Denmark)

    Sørensen, Karsten Engsig

    Afhandlingen analysere de konkurrenceretlige og selskabsretlige regler som er bestemmende for hvordan et joint venture samarbejde er struktureret......Afhandlingen analysere de konkurrenceretlige og selskabsretlige regler som er bestemmende for hvordan et joint venture samarbejde er struktureret...

  5. Selection of pipe repair methods.

    Science.gov (United States)

    2013-06-01

    The objective of this research is to provide pipeline operators with testing procedures and : results of the performance of composite pipe repair methods and ultimately, improve their : selection and installation, and reduce the risks associated with...

  6. Light pipes for LED measurements

    Science.gov (United States)

    Floyd, S. R.; Thomas, E. F., Jr.

    1976-01-01

    Light pipe directly couples LED optical output to single detector. Small area detector measures total optical output of diode. Technique eliminates thermal measurement problems and channels optical output to remote detector.

  7. Pulsating Heat Pipes, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Large radiator panels, based upon state of the art conventional heat pipes with attached fins for thermal load distribution and dissipation is the current baseline...

  8. Characterization of Accelerating Pipe Flow.

    Science.gov (United States)

    1988-03-01

    Journal of Chemical Engineering of Japan , vol...92, January 1970. 17. K. Kataoka, T. Kawabata, and K. Miki, "The Start-Up Response of Pipe Flow to a Step Change in Flow Rate," Journal of Chemical Engineering of Japan , vol...Pipe Flows," Journal of Chemical Engineering of Japan , vol. 9, no. 6, pp. 431-439, 1975. 19. E. van de Sande, A.P. Belde, B.J.G. Hamer, and W.

  9. Reliability analysis of stiff versus flexible piping

    International Nuclear Information System (INIS)

    Lu, S.C.

    1985-01-01

    The overall objective of this research project is to develop a technical basis for flexible piping designs which will improve piping reliability and minimize the use of pipe supports, snubbers, and pipe whip restraints. The current study was conducted to establish the necessary groundwork based on the piping reliability analysis. A confirmatory piping reliability assessment indicated that removing rigid supports and snubbers tends to either improve or affect very little the piping reliability. The authors then investigated a couple of changes to be implemented in Regulatory Guide (RG) 1.61 and RG 1.122 aimed at more flexible piping design. They concluded that these changes substantially reduce calculated piping responses and allow piping redesigns with significant reduction in number of supports and snubbers without violating ASME code requirements. Furthermore, the more flexible piping redesigns are capable of exhibiting reliability levels equal to or higher than the original stiffer design. An investigation of the malfunction of pipe whip restraints confirmed that the malfunction introduced higher thermal stresses and tended to reduce the overall piping reliability. Finally, support and component reliabilities were evaluated based on available fragility data. Results indicated that the support reliability usually exhibits a moderate decrease as the piping flexibility increases. Most on-line pumps and valves showed an insignificant reduction in reliability for a more flexible piping design

  10. Development of Intelligent pipe Locator

    Energy Technology Data Exchange (ETDEWEB)

    Miyamoto, Yukinori

    1987-09-10

    As the cities gets denser, development of a pipe locator, which can easily detect the position of the complicatedly buried underground pipes with high accuracy, is greatly demanded. A newly developed intelligent pipe locator detects a magnetic field generated by flowing an alternating-current through a buried pipe by means of a sensor unit placed on the ground and by computing and displaying with a micro-computer the position, depth, and the reliability of the detected result in only 3 seconds. Results of a half year field test since Sept. 1986 shows that the error was improved twice up to 5% from 10% of the conventional pipe locator. Operation time was also reduced down to one-fifth of the former method. By the practical use of this locator on the spot, one can expect the security improvements, reduction of frilling cost, and more efficient operation. In Japan recently, the number of conventional pipe locator is more than 5000 units in about 15 types. (10 figs, 7 tabs)

  11. Leaks in pipe networks

    Science.gov (United States)

    Pudar, Ranko S.; Liggett, James A.

    1992-01-01

    Leak detection in water-distribution systems can be accomplished by solving an inverse problem using measurements of pressure and/or flow. The problem is formulated with equivalent orifice areas of possible leaks as the unknowns. Minimization of the difference between measured and calculated heads produces a solution for the areas. The quality of the result depends on number and location of the measurements. A sensitivity matrix is key to deciding where to make measurements. Both location and magnitude of leaks are sensitive to the quantity and quality of pressure measurements and to how well the pipe friction parameters are known. The overdetermined problem (more measurements than suspected leaks) gives the best results, but some information can be derived from the underdetermined problem. The variance of leak areas, based on the quality of system characteristics and pressure data, indicates the likely accuracy of the results. The method will not substitute for more traditional leak surveys but can serve as a guide and supplement.

  12. Piping inspection round robin

    International Nuclear Information System (INIS)

    Heasler, P.G.; Doctor, S.R.

    1996-04-01

    The piping inspection round robin was conducted in 1981 at the Pacific Northwest National Laboratory (PNNL) to quantify the capability of ultrasonics for inservice inspection and to address some aspects of reliability for this type of nondestructive evaluation (NDE). The round robin measured the crack detection capabilities of seven field inspection teams who employed procedures that met or exceeded the 1977 edition through the 1978 addenda of the American Society of Mechanical Engineers (ASME) Section 11 Code requirements. Three different types of materials were employed in the study (cast stainless steel, clad ferritic, and wrought stainless steel), and two different types of flaws were implanted into the specimens (intergranular stress corrosion cracks (IGSCCs) and thermal fatigue cracks (TFCs)). When considering near-side inspection, far-side inspection, and false call rate, the overall performance was found to be best in clad ferritic, less effective in wrought stainless steel and the worst in cast stainless steel. Depth sizing performance showed little correlation with the true crack depths

  13. Caracterização e avaliação da resistência à corrosão na soldagem de tubulação de aço inoxidável duplex UNS S31803 pelo processo a arco submerso Characterization and evaluation of corrosion resistance of welded joint of duplex stainless steel pipe UNS S31803 by submerged arc process

    Directory of Open Access Journals (Sweden)

    Juan Manuel Pardal

    2011-12-01

    Full Text Available O presente trabalho apresenta os resultados da caracterização e avaliação da resistência à corrosão de uma junta soldada correspondente a uma tubulação de aço inoxidável duplex (AID UNS S31803 de 35 mm de espessura de parede soldada pelos processos de soldagem TIG (GTAW na raiz e arco submerso (SAW no enchimento e acabamento. Foram empregados como consumíveis de soldagem metais de adição de liga 25Cr-9Ni-4Mo (% em peso. Os resultados da caracterização das propriedades mecânicas, composição química e resistência à corrosão em diversas regiões da junta soldada foram comparados com os obtidos para o metal de base da tubulação, assim como com os valores mínimos exigidos pelas normas de projeto. Os resultados obtidos demonstram claramente a possibilidade da implementação do processo SAW na pré fabricação de tubulações de paredes espessas de AID, tendo em vista os resultados das propriedades analisadas e a grande demanda na construção e montagem de tubulações desta família de aço inoxidáveis na indústria offshore.This work presents the mechanical properties, microstructural and corrosion resistance evaluation of a welded joint of duplex stainless steel (DSS pipe with 35 mm wall thickness. The joint was welded by gas tungsten arc welding (GTAW process in the root passes and submerged arc welding (SAW in the filling and cap passes using filler metals with composition 25Cr-9Ni-4Mo (%wt.. The results of mechanical properties, chemical composition and corrosion resistance characterization in different regions of the welded joint were compared to the base metal and to the specifications required by the standards applied in the project. The main focus of this work was to show the successful utilization of SAW process in the welding of thick wall pipes of DSS. The application of high productivity process such as SAW has a crescent demand in offshore industry.

  14. Perceived Deep-Level Dissimilarity: Personality Antecedents and Impact on Overall Job Attitude, Helping, Work Withdrawal, and Turnover

    Science.gov (United States)

    Liao, Hui; Chuang, Aichia; Joshi, Aparna

    2008-01-01

    The current research extends three research areas in relational demography: considering deep-level dissimilarity in theory building, assessing dissimilarity perceptions directly in theory testing, and examining the antecedents of dissimilarity perceptions. The results, based on two field studies using diverse samples, demonstrate the effects of…

  15. Wave path calculation for phased array imaging to evaluate weld zone of elbow pipes (Conference Presentation)

    Science.gov (United States)

    Park, Choon-Su; Park, Jin Kyu; Choi, Wonjae; Cho, Seunghyun; Kim, Dong-Yeol; Han, Ki Hyung

    2017-04-01

    It has long been non-destructively evaluated on weld joints of various pipes which are indispensable to most of industrial structures. Ultrasound evaluation has been used to detect flaws in welding joints, but some technical deficiencies still remain. Especially, ultrasound imaging on weld of elbow pipes has many challenging issues due to varying surface along circumferential direction. Conventional ultrasound imaging has particularly focused on ultrasonic wave propagation based on ray theory. This confines the incident angle and the position of an array transducer as well. Total focusing method (TFM), however, can provide not only high resolution images but also flexibility that enables to use ultrasonic waves to every direction that they can reach. This leads us to develop a method to get images of weld zone from an elbow part that curves. It is inevitable of each ultrasonic wave from the array transducer to transmit through different media and to be reflected from the boundary with angles along the curved surface. To form a correct PA image, careful calculation is made to ensure that time delay of receive-after-transmit is correctly shifted and summed even under non-planar boundary condition. Here, a method to calculate wave paths for the zone of interest at weld joint of an elbow pipe is presented. Numerical simulations of wave propagation on an elbow pipe are made to verify the proposed method. It is also experimentally demonstrated that the proposed method is well applied to various actual pipes that contains artificial flaws with a flexible wedge.

  16. NEP heat pipe radiators. [Nuclear Electric Propulsion

    Science.gov (United States)

    Ernst, D. M.

    1979-01-01

    This paper covers improvements of heat pipe radiators for the thermionic NEP design. Liquid metal heat pipes are suitable as spacecraft radiator elements because of high thermal conductance, low mass and reliability, but the NEP thermionic system design was too large and difficult to fabricate. The current integral collector-radiator design consisting of several layers of thermionic converters, the annular-tangential collector heat pipe, the radiator heat pipe, and the transition zone designed to minimize the temperature difference between the collector heat pipe and radiator heat pipe are described. Finally, the design of micrometeoroid armor protection and the fabrication of the stainless steel annular heat pipe with a tangential arm are discussed, and it is concluded that the heat rejection system for the thermionic NEP system is well advanced, but the collector-radiator heat pipe transition and the 8 to 10 m radiator heat pipe with two bends require evaluation.

  17. An acoustic technique for tracing plastic pipe

    Energy Technology Data Exchange (ETDEWEB)

    Huebler, J.E.; Campbell, B.K. (Inst. of Gas Technology, Chicago, IL (United States)); Ching, G.K. (Southern California Gas Co., Los Angeles, CA (United States). Research Dept.)

    1993-08-01

    Many operation and maintenance activities performed by a gas distribution company require precise knowledge of the location of the gas main and/or service. These activities range from pipe location for the repair of a leak to the marking of pipe location as part of a one call system. Records provide one method of knowing the location of piping; however, these records are not always sufficiently accurate for field work. Thus, techniques for pipe location have always been an important need of the industry, and electromagnetic pipe locators have filled this need for years. Electromagnetic pipe locators, however, cannot find plastic pipe unless a tracer wire is buried next to or above the pipe. With the increased use of plastic pipe, a new technique for finding buried pipe is required. A successful acoustic plastic pipe locator could eliminate the use of tracer wire in new polyethylene pipe installations, thereby reducing pipe installation costs. Under sponsorship of the Southern California Gas Company, the Institute of Gas Technology (IGT) successfully demonstrated the proof-of-concept of an active acoustic plastic pipe location technique and is developing the technique into a practical field instrument.

  18. Determination of optimum parameters using grey relational analysis for multi-performance characteristics in CO2 laser joining of dissimilar materials

    Science.gov (United States)

    Tamrin, K. F.; Nukman, Y.; Sheikh, N. A.; Harizam, M. Z.

    2014-06-01

    This study concerns the employment of grey relational analysis to determine the optimized joint characteristics in CO2 laser lap joining of dissimilar materials classes. The joint characteristics, namely weld strength, weld width and kerf width are optimized as a function of laser power, its stand-off distance and the speed of welding. Due to a number of experimental constraints pertaining to joining polymer and glass-ceramic substrates, a full-factorial experiment is considered. Detailed images of the welded samples show the formation of crystallized glass leading to the failure of the joint. Thereafter, grey relational analysis (GRA) is employed to characterize the multiple quality characteristics of welded joint in terms of a relational grade. The set of the optimized processing parameters is determined based on the highest grade at 40 W laser power with a welding speed of 10 mm/s at a stand-off distance of 37 mm. Analysis of variance (ANOVA) is then carried out to ascertain the relative influence of process parameters on the joint characteristics. It was found that the weld speed has dominant effect on joint characteristics in comparison to stand-off distance at a fixed laser power.

  19. Phase Space Dissimilarity Measures for Structural Health Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Bubacz, Jacob A [ORNL; Chmielewski, Hana T [ORNL; Pape, Alexander E [ORNL; Depersio, Andrew J [ORNL; Hively, Lee M [ORNL; Abercrombie, Robert K [ORNL; Boone, Shane [ORNL

    2011-11-01

    A novel method for structural health monitoring (SHM), known as the Phase Space Dissimilarity Measures (PSDM) approach, is proposed and developed. The patented PSDM approach has already been developed and demonstrated for a variety of equipment and biomedical applications. Here, we investigate SHM of bridges via analysis of time serial accelerometer measurements. This work has four aspects. The first is algorithm scalability, which was found to scale linearly from one processing core to four cores. Second, the same data are analyzed to determine how the use of the PSDM approach affects sensor placement. We found that a relatively low-density placement sufficiently captures the dynamics of the structure. Third, the same data are analyzed by unique combinations of accelerometer axes (vertical, longitudinal, and lateral with respect to the bridge) to determine how the choice of axes affects the analysis. The vertical axis is found to provide satisfactory SHM data. Fourth, statistical methods were investigated to validate the PSDM approach for this application, yielding statistically significant results.

  20. Joining dissimilar materials using Friction Stir scribe technique

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyay, Piyush; Hovanski, Yuri; Jana, Saumyadeep; Fifield, Leonard S.

    2016-10-03

    The ability to effectively join materials with vastly different melting points like Aluminum-Steel, Polymer composites - metals has been one of the road blocks in realizing multi-material components for light weighting efforts. Friction stir scribe (FSS) technique is a promising method that produces continuous overlap joint between materials with vastly different melting regimes and high temperature flow characteristics. FSS uses an offset cutting tool at the tip of the FSW pin to create an insitu mechanical interlock between material interfaces. With investments from Vehicle Technology office, US DOE and several automotive manufacturers and suppliers PNNL is developing the FSS process and has demonstrated viability of joining several material combinations. Details of welding trails, unique challenges and mitigation strategies in different material combinations will be discussed. Joint characterization including mechanical tests and joint performances will also be presented.

  1. Experiments on heat pipes submitted to strong accelerations; Experimentation de caloducs soumis a de fortes accelerations

    Energy Technology Data Exchange (ETDEWEB)

    Labuthe, A. [Dassault Aviation, 92 - Saint Cloud (France)

    1996-12-31

    In order to evaluate the possibility to use heat pipes as efficient heat transfer devices in aircrafts, a study of their behaviour during strong accelerations is necessary. This study has been jointly carried out by the Laboratory of Thermal Studies of Poitiers (France) and Dassault Aviation company. It is based on a series of tests performed with an experimental apparatus that uses the centrifugal effect to simulate the acceleration fields submitted to the heat pipe. Un-priming - priming cycles have been performed under different power and acceleration levels and at various functioning temperatures in order to explore the behaviour of heat pipes: rate of un-priming and re-priming, functioning in blocked mode etc.. This preliminary study demonstrates the rapid re-priming of the tested heat pipes when submitted to favourable acceleration situations and the possibility to use them under thermosyphon conditions despite the brief unfavourable acceleration periods encountered. (J.S.)

  2. Development of Weld Overlay System for Dissimilar Metal Alloy 82/182 Butt Welds

    Energy Technology Data Exchange (ETDEWEB)

    Park, K. S.; Byeon, J. G.; Kim, Y. J. [Doosan Heavy Industries and Construction Co., Ltd., Changwon (Korea, Republic of)

    2008-10-15

    As a result of the alloy 600 PWSCC(Primary Water Stress Corrosion Cracking), leak in the dissimilar welds in pressurizer nozzle was discovered recently in several US plants and the advanced companies had developed repair techniques. 2 or 3 years from now, more than half of the nuclear power plants in the country will be operated more than 20 years. Therefore, we need to develop repair techniques of dissimilar welds in pressurizer nozzle. With above backgrounds, we have developed a Prototype of Repair System for dissimilar welds in pressurizer nozzle.

  3. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  4. The local heat treatment equipment and technology of the pipelines welded joints

    International Nuclear Information System (INIS)

    Korol'kov, P.M.

    1998-01-01

    The principal methods and equipment for local treatment of the pipe-lines weld joints in different industry branches is described. Recommendations about heat treatment equipment and technology application are given

  5. Flow induced vibrations of piping

    International Nuclear Information System (INIS)

    Gibert, R.J.; Axisa, F.

    1977-01-01

    In order to design the supports of piping systems, estimations of the vibrations induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary to calculate the model parameters of liquid containing pipes. In most computer codes, fluid effects are accounted for just by adding the fuid mass to the structure. This may lead to serious errors.- Inertial effects from the fluid are not correctly evaluated especially in the case of bended or of non-uniform section pipes. Fluid boundary conditions are simply ignored. - In many practical problems fluid compressibility cannot be negelcted, even in the low frequencies domain which corresponds to efficient excitation by turbulent sources of the flow. This paper presents a method to take into account these efects, by solving a coupled mechanical acoustical problem: the computer code TEDEL of the C.E.A./D.E.M.T. System, based on the finite-elements method, has been extended to calculate simultaneously the pressure fluctuations in the fluid and the vibrations of the pipe. (Auth.)

  6. Microcomputer generated pipe support calculations

    International Nuclear Information System (INIS)

    Hankinson, R.F.; Czarnowski, P.; Roemer, R.E.

    1991-01-01

    The cost and complexity of pipe support design has been a continuing challenge to the construction and modification of commercial nuclear facilities. Typically, pipe support design or qualification projects have required large numbers of engineers centrally located with access to mainframe computer facilities. Much engineering time has been spent repetitively performing a sequence of tasks to address complex design criteria and consolidating the results of calculations into documentation packages in accordance with strict quality requirements. The continuing challenges of cost and quality, the need for support engineering services at operating plant sites, and the substantial recent advances in microcomputer systems suggested that a stand-alone microcomputer pipe support calculation generator was feasible and had become a necessity for providing cost-effective and high quality pipe support engineering services to the industry. This paper outlines the preparation for, and the development of, an integrated pipe support design/evaluation software system which maintains all computer programs in the same environment, minimizes manual performance of standard or repetitive tasks, and generates a high quality calculation which is consistent and easily followed

  7. Flow induced vibrations of piping

    International Nuclear Information System (INIS)

    Gibert, R.J.; Axisa, F.

    1977-01-01

    This paper presents a method to take into account the inertial effects and the fluid compressibility by solving a coupled mechanical-acoustical problem: the computer code TEDEL of the C.E.A./D.E.M.T. System, based on the finite-element method, has been extended to calculate simultaneously the pressure fluctuations in the fluid and the vibrations of the pipe. By this way the mechanical-acoustical coupled eigenmodes of any piping system can be obtained. These eigenmodes are used to determine the response of the system to various sources (acoustical sources or forces exciting directly the structure). Equations have been written in the hypothesis that acoustical wave lengths remain large compared to the diameter of the pipe. Indeed this is largely verified in almost practical cases. The method has been checked by an experiment performed on the GASCOGNE loop at D.E.M.T. The piping system under test consist of a tube with four elbows. The circuit is ended at each extremity by a large vessel which performs acoustical isolation by generating modes for the pressure. Excitation of the circuit is caused by a valve located near the downstream vessel. This provide an efficient localised broad band acoustical source. The comparison between the test results and the calculations has shown that the low frequency resonant characteristics of the pipe and the vibrational amplitude at various flow-rates can be correctly predicted [fr

  8. Modeling and optimization of ultrasonic metal welding on dissimilar sheets using fuzzy based genetic algorithm approach

    Directory of Open Access Journals (Sweden)

    Mantra Prasad Satpathy

    2015-12-01

    Full Text Available Ultrasonic welding has been used in the market over the past twenty years and serving to the manufacturing industries like aviation, medical, microelectronics and many more due to various hurdles faced by conventional fusion welding process. It takes very short time (less than one second to weld materials, thus it can be used for mass production. But many times, the problems faced by industries due to this process are the poor weld quality and strength of the joints. In fact, the quality and success of the welding depend upon its control parameters. In this present study, the control parameters like vibration amplitude, weld pressure and weld time are considered for the welding of dissimilar metals like aluminum (AA1100 and brass (UNS C27000 sheet of 0.3 mm thickness. Experiments are conducted according to the full factorial design with four replications to obtain the responses like tensile shear stress, T-peel stress and weld area. All these data are utilized to develop a non-linear second order regression model between the responses and predictors. As the quality is an important issue in these manufacturing industries, the optimal combinations of these process parameters are found out by using fuzzy logic approach and genetic algorithm (GA approach. During experiments, the temperature measurement of the weld zone has also been performed to study its effect on different quality characteristics. From the confirmatory test, it has been observed that, the fuzzy logic yields better output results than GA. A variety of weld quality levels, such as “under weld”, “good weld” and “over weld” have also been defined by performing micro structural analysis.

  9. Numerical study of flow-induced pulsations in pipe systems with closed branches

    NARCIS (Netherlands)

    Martínez-Lera, P.; Golliard, J.; Schram, C.

    2010-01-01

    In this work, a numerical technique based on two-dimensional incompressible computations and vortex sound theory is applied to investigate the flow-acoustic interaction in T-joints, which can lead to resonances in piping systems with closed side branches. The impact of aspects such as the flow

  10. Structural changes, Evolution of damage parameters and crack crack propagation behaviour in welded plastic pipes

    Czech Academy of Sciences Publication Activity Database

    Lach, R.; Hutař, Pavel; Veselý, P.; Nezbedová, E.; Knésl, Zdeněk; Grellmann, W.

    2011-01-01

    Roč. 465, - (2011), s. 427-430 ISSN 1013-9826 R&D Projects: GA ČR GC101/09/J027 Institutional research plan: CEZ:AV0Z20410507 Keywords : plastic pipes * welded joints * microhardness * laser extensometry * fracture behaviour Subject RIV: JL - Materials Fatigue, Friction Mechanics

  11. Study on the essential variables for pipe outer surface irradiated laser stress improvement process (L-SIP). Development of pipe outer surface irradiated laser stress improvement process (L-SIP)

    International Nuclear Information System (INIS)

    Ohta, Takahiro; Kamo, Kazuhiko; Muroya, Itaru; Asada, Seiji; Nakamura, Yasuo

    2009-01-01

    The new process called L-SIP (outer surface irradiated Laser Stress Improvement Process) is developed to improve the tensile residual stress of the inner surface near the butt welded joints of pipes in the compression stress. The temperature gradient occurs in the thickness of pipes in heating the outer surface rapidly by laser beam. By the thermal expansion difference between the inner surface and the outer surface, the compression stress occurs near the inner surface of pipes. In this paper, the essential variables for L-SIP is studied by experimental and FEM analysis. The range of the essential variables for L-SIP, which are defined by thermo-elastic FEM analysis, are Tmax=550 - 650degC, L Q /√rh ≥ 3, W Q /√rh ≥ 1.7, and, 0.04 ≤ F 0 ≤ 0.10 where Tmax is maximum temperature on the monitor point of the outer surface, F 0 is k x τ 0 /h 2 , k is thermal diffusivity coefficient, τ 0 is the temperature rise time from 100degC to maximum temperature on the monitor point of the outer surface, W Q is τ 0 x v, υ is moving velocity, L Q is the uniform temperature length in the axial direction, h is thickness of the pipe, and r is average radius of the pipe. It is showed by thermo-elastic-plastic FEM analysis that the residual stresses near the inner surface of pipes are improved in 4 different size pipes under the same essential variables. L-SIP is actually applied to welding joints of 4B x Sch160 and 2B x Sch80 SUS304 type stainless steel pipes within the defined range of the essential variables. The measured welding residual stresses on the inner surface near the welding joints are tensile. The residual stresses on the inner surface change to compression in all joints by L-SIP. (author)

  12. Joint Commission

    Science.gov (United States)

    ... FAQs Universal Protocol Standards Quick Links E-dition - Electronic Standards Manuals Joint Commission Requirements Patient Safety Systems Chapter Measurement Measurement Performance Measurement Pioneers ...

  13. Pipe Lines – External Corrosion

    Directory of Open Access Journals (Sweden)

    Dan Babor

    2008-01-01

    Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

  14. Vertical pipe inspection using swarm of independent robots

    Energy Technology Data Exchange (ETDEWEB)

    Pellizzari, D.; Ramirez-Serrano, A. [Calgary Univ., AB (Canada). Dept. of Mechanical and Manufacturing Engineering; Pettinaro, G.C. [Scuola Univ. Professionale della Svizzera Italiana, Canton Ticino (Switzerland). Inst. Dalle Molle di Studi sull' Intelligenza Artificiale

    2004-07-01

    This study investigated the use of multiple small robots for pipeline inspection operations. A team of autonomous s-bots were used. The s-bots were comprised of a traction system; a turret; a gripper for tight grasps; and an extensible gripper for keeping loose physical contacts with other peers. The robots were designed to collaborate with each other by connecting firmly or loosely together in different structures called swarm-bots. Communication between the s-bots was conducted by means of stigmergy and local perception. The robots are equipped with an omni-directional CCD camera; microphones; IR proximity sensors; accelerometers; and inclinometers. The s-bots were designed to be used for scouting purposes, but can be reconfigured and synchronized for a variety of different tasks. The robots comprising a swarm can climb the inner vertical walls of pipes by exerting a force towards the pipe walls and by jointly moving forward at the same time. The robots are able to monitor their peers as well as the integrity of the pipe surface by using the cameras attached to their heads and the light emitter diodes and diverse light sensors located on the grippers. When one robot detects an unusual condition, it can alert the other robots by lighting up. A reactive controller that uses artificial neural networks (ANNs) and a knowledge-based system (KBS) to control how the s-bots move in a connected formation inside vertical pipes has also been proposed. It was concluded that the swarm-bots will be able to effectively inspect diverse pipe configurations. 20 refs., 6 figs.

  15. Nuclear piping design - An overview

    International Nuclear Information System (INIS)

    Pattabiraman, J.; Neelwarne, A.

    1993-01-01

    Nuclear piping design is a continuously evolving process. Advances in analytical tools and the experience gained from the behaviour of structural systems under normal operating and extreme events like earthquake provide necessary inputs for refinement of design procedures/practices to achieve more economical and safe designs. Although, during last two decades considerable improvements in analytical tools were achieved, an overemphasis on providing conservatism in seismic design resulting in non optimal designs still remains. Present paper discusses aspects such as reliability and maintainability in the context of existing codal requirements of nuclear piping. The uncertainty associated with magnitude of seismic events, their damage potential in combination with other operational piping loads and lack of reliable data during 1970's were contributing factors for building conservatism in the seismic design rules/procedures. However, present status of research and experience on performance of above ground piping systems indicate that the damage potential of seismic event has been considerably overestimated and that overstiff designs have been adopted which have drawbacks in satisfying flexibility criteria for normal operations. The optimal design in the context of nuclear piping, therefore, should imply safe and trouble free operation throughout the life of plant with adequate margins provided for sustaining postulated seismic events. Though conformity with ASME code provides basic protection against piping failure, the issues related with reliability and maintainability, crucial for continued safe operation, can be best addressed through a rational design strategy. Such a design strategy should be based on careful evaluation of various loads related to their damage potential and impact on overall safety margins

  16. Extension of frequency-based dissimilarity for retrieving similar plasma waveforms

    International Nuclear Information System (INIS)

    Hochin, Teruhisa; Koyama, Katsumasa; Nakanishi, Hideya; Kojima, Mamoru

    2008-01-01

    Some computer-aided assistance in finding the waveforms similar to a waveform has become indispensable for accelerating data analysis in the plasma experiments. For the slowly-varying waveforms and those having time-sectional oscillation patterns, the methods using the Fourier series coefficients of waveforms in calculating the dissimilarity have successfully improved the performance in retrieving similar waveforms. This paper treats severely-varying waveforms, and proposes two extensions to the dissimilarity of waveforms. The first extension is to capture the difference of the importance of the Fourier series coefficients of waveforms against frequency. The second extension is to consider the outlines of waveforms. The correctness of the extended dissimilarity is experimentally evaluated by using the metrics used in evaluating that of the information retrieval, i.e. precision and recall. The experimental results show that the extended dissimilarity could improve the correctness of the similarity retrieval of plasma waveforms

  17. DISSIMILARITY-BASED CLASSIFICATION OF SEISMIC SIGNALS AT NEVADO DEL RUIZ VOLCANO

    Directory of Open Access Journals (Sweden)

    G. Castellanos César

    2006-12-01

    Full Text Available Automatic classification of seismic signals has been typically carried out on feature-based representations. Recent research works have shown that constructing classifiers on dissimilarity representations is a more practical and, sometimes, a more accurate solution for some pattern
    recognition problems. In this paper, we consider Bayesian classifiers constructed on dissimilarity representations. We show that such classifiers are a feasible and reliable alternative for automatic
    classification of seismic signals. Our experiments were conducted on a dataset containing seismic signals recorded by two selected stations of the monitoring network at Nevado del Ruiz Volcano.
    Dissimilarity representations were constructed by calculating pairwise Euclidean distances and a non-Euclidean measure on the normalized spectra, which is based on the difference in area between spectral curves. Results show that even though Euclidean dissimilarities have advantageous properties, non-Euclidean measures can be beneficial for matching spectra of seismic signals.

  18. USAGE OF DISSIMILARITY MEASURES AND MULTIDIMENSIONAL SCALING FOR LARGE SCALE SOLAR DATA ANALYSIS

    Data.gov (United States)

    National Aeronautics and Space Administration — USAGE OF DISSIMILARITY MEASURES AND MULTIDIMENSIONAL SCALING FOR LARGE SCALE SOLAR DATA ANALYSIS Juan M Banda, Rafal Anrgyk ABSTRACT: This work describes the...

  19. Determination of Focal Laws for Ultrasonic Phased Array Testing of Dissimilar Metal Welds

    International Nuclear Information System (INIS)

    Jing, Ye; Kim, Hak Joon; Song, Sung Jin; Song, Myung Ho; Kang, Suk Chull; Kang, Sung Sik; Kim, Kyung Cho

    2008-01-01

    Inspection of dissimilar metal welds using phased array ultrasound is not easy at all, because crystalline structure of dissimilar metal welds cause deviation and splitting of the ultrasonic beams. Thus, in order to have focusing and/or steering phased array beams in dissimilar metal welds, proper time delays should be determined by ray tracing. In this paper, we proposed an effective approach to solve this difficult problem. Specifically, we modify the Oglivy's model parameters to describe the crystalline structure of real dissimilar metal welds in a fabricated specimen. And then, we calculate the proper time delay and incident angle of linear phased array transducer in the anisotropic and inhomogeneous material for focusing and/or steering phased array ultrasonic beams on the desired position

  20. A Dissimilarity Measure for Clustering High- and Infinite Dimensional Data that Satisfies the Triangle Inequality

    Science.gov (United States)

    Socolovsky, Eduardo A.; Bushnell, Dennis M. (Technical Monitor)

    2002-01-01

    The cosine or correlation measures of similarity used to cluster high dimensional data are interpreted as projections, and the orthogonal components are used to define a complementary dissimilarity measure to form a similarity-dissimilarity measure pair. Using a geometrical approach, a number of properties of this pair is established. This approach is also extended to general inner-product spaces of any dimension. These properties include the triangle inequality for the defined dissimilarity measure, error estimates for the triangle inequality and bounds on both measures that can be obtained with a few floating-point operations from previously computed values of the measures. The bounds and error estimates for the similarity and dissimilarity measures can be used to reduce the computational complexity of clustering algorithms and enhance their scalability, and the triangle inequality allows the design of clustering algorithms for high dimensional distributed data.

  1. High performance flexible heat pipes

    Science.gov (United States)

    Shaubach, R. M.; Gernert, N. J.

    1985-01-01

    A Phase I SBIR NASA program for developing and demonstrating high-performance flexible heat pipes for use in the thermal management of spacecraft is examined. The program combines several technologies such as flexible screen arteries and high-performance circumferential distribution wicks within an envelope which is flexible in the adiabatic heat transport zone. The first six months of work during which the Phase I contract goal were met, are described. Consideration is given to the heat-pipe performance requirements. A preliminary evaluation shows that the power requirement for Phase II of the program is 30.5 kilowatt meters at an operating temperature from 0 to 100 C.

  2. Piping Inelastic Fracture Mechanics Analysis.

    Science.gov (United States)

    1980-06-30

    120 160 200 2410 280 320 2 (DEGREES) Fig. 16-Comparison on limit moment predictions with experimental rcsults- AISI 304 piping property data. For...1975, cracks were discovered on many 4 in. diameter 304 s.s. pipes for recirculation loop valve bypass, and on 10 in. diameter 304 s.s. reactor core...LOCATIONd THERM4AL SLEEVE REPAIR WELD TYPE 310 STAINLESS TEL C FVICt AREA SPO PCE Fig. 3.1-Duane Arnold recirculation-inlet-nozzle safe end configuration

  3. Seismic design of piping systems

    International Nuclear Information System (INIS)

    Anglaret, G.; Beguin, J.L.

    1986-01-01

    This paper deals with the method used in France for the PWR nuclear plants to derive locations and types of supports of auxiliary and secondary piping systems taking earthquake in account. The successive steps of design are described, then the seismic computation method and its particular conditions of applications for piping are presented. The different types of support (and especially seismic ones) are described and also their conditions of installation. The method used to compare functional tests results and computation results in order to control models is mentioned. Some experiments realised on site or in laboratory, in order to validate models and methods, are presented [fr

  4. A reference stress approach for the characterisation of the creep failure of dissimilar welds under isothermal conditions

    International Nuclear Information System (INIS)

    Nicholson, R.D.; Williams, J.A.

    1988-11-01

    In high temperature power plant, welds between austenitic and ferritic steels are required to operate under plant conditions for up to 250,000h. The experience and failure modes for such joints are briefly surveyed in this report. A semi-empirical reference stress approach is used to define the failure life of joints under isothermal conditions. The reference stress is based on a previously published form for multiaxial creep fracture of homogeneous materials but modified to include an additional factor to reflect the complex strains present close to the interface in a dissimilar weld. This reference stress can be modified to give approximate bounds characterised by the equivalent stress or the axial stress on the weld. The reference stress, when applied to the 21/4Cr1Mo:Type 316 welded component data base, gives conservative results for the test data available although conservatism is low for the 9Cr1Mo:Alloy 600 combination. The existing data base for welded components is limited. More data are needed covering a wider range of stress ratios and incorporating bending loads. (author)

  5. Laboratory exercises on oscillation modes of pipes

    Science.gov (United States)

    Haeberli, Willy

    2009-03-01

    This paper describes an improved lab setup to study the vibrations of air columns in pipes. Features of the setup include transparent pipes which reveal the position of a movable microphone inside the pipe; excitation of pipe modes with a miniature microphone placed to allow access to the microphone stem for open, closed, or conical pipes; and sound insulation to avoid interference between different setups in a student lab. The suggested experiments on the modes of open, closed, and conical pipes, the transient response of a pipe, and the effect of pipe diameter are suitable for introductory physics laboratories, including laboratories for nonscience majors and music students, and for more advanced undergraduate laboratories. For honors students or for advanced laboratory exercises, the quantitative relation between the resonance width and damping time constant is of interest.

  6. Corrosion of Spiral Rib Aluminized Pipe

    Science.gov (United States)

    2012-08-01

    Large diameter, corrugated steel pipes are a common sight in the culverts that run alongside many Florida roads. Spiral-ribbed aluminized pipe (SRAP) has been widely specified by the Florida Department of Transportation (FDOT) for runoff drainage. Th...

  7. Corrosion of Spiral Rib Aluminized Pipe : [Summary

    Science.gov (United States)

    2012-01-01

    Large diameter, corrugated steel pipes are a common sight in the culverts that run alongside many Florida roads. Spiral-ribbed aluminized pipe (SRAP) has been widely specified by the Florida Department of Transportation (FDOT) for runoff drainage. Th...

  8. Review of nuclear piping seismic design requirements

    International Nuclear Information System (INIS)

    Slagis, G.C.; Moore, S.E.

    1994-01-01

    Modern-day nuclear plant piping systems are designed with a large number of seismic supports and snubbers that may be detrimental to plant reliability. Experimental tests have demonstrated the inherent ruggedness of ductile steel piping for seismic loading. Present methods to predict seismic loads on piping are based on linear-elastic analysis methods with low damping. These methods overpredict the seismic response of ductile steel pipe. Section III of the ASME Boiler and Pressure Vessel Code stresses limits for piping systems that are based on considerations of static loads and hence are overly conservative. Appropriate stress limits for seismic loads on piping should be incorporated into the code to allow more flexible piping designs. The existing requirements and methods for seismic design of piping systems, including inherent conservations, are explained to provide a technical foundation for modifications to those requirements. 30 refs., 5 figs., 3 tabs

  9. Failure Analysis Of Industrial Boiler Pipe

    International Nuclear Information System (INIS)

    Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

    2000-01-01

    Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

  10. Performance evaluation of buried pipe installation.

    Science.gov (United States)

    2010-05-01

    The purpose of this study is to determine the effects of geometric and mechanical parameters characterizing the soil structure interaction developed in a buried pipe installation located under roads/highways. The drainage pipes or culverts installed ...

  11. Partner dissimilarity in life satisfaction: Stability and change, correlates, and outcomes.

    Science.gov (United States)

    Schade, Hannah M; Hülür, Gizem; Infurna, Frank J; Hoppmann, Christiane A; Gerstorf, Denis

    2016-06-01

    Dissimilarities between partners in prominent domains of functioning are often thought to be a risk factor for compromised relationship quality and relationship dissolution. However, the nature, correlates, and consequences of developmental trajectories of within-couple dissimilarities in key quality-of-life indicators such as life satisfaction are not well understood. In the current study, we applied multilevel growth models to up to 31-wave annual longitudinal data from 13,714 romantic partners in the German Socio-Economic Panel (age at baseline: M = 43 years, SD = 15, range 17-92 years). Partner dissimilarity was calculated at the within-couple level and indicated considerable differences in life satisfaction between partners within a given couple (0.64 SD or 1.14 units on an 11-point scale). Over time, partner dissimilarity slightly increased among partners who remained together. Examining individual and relationship correlates indicated that dissimilarity was greatest for couples who were older, had children, or had a shorter relationship history. Also, dissimilarity was greater when individual life satisfaction or satisfaction with family life was low, particularly among wives, as well as among couples who later separated. Examining consequences, larger levels of and increases in partner dissimilarity were independently predictive of lower satisfaction with family life at the end of the study, over and above individual life satisfaction of either partner as well as key individual and relationship correlates. Our discussion focuses on the advantages of investigating (developmental trajectories of) within-couple dissimilarity and its implications for individual and partner development. (PsycINFO Database Record (c) 2016 APA, all rights reserved).

  12. The Influence of Grain Structure on Intermetallic Compound Layer Growth Rates in Fe-Al Dissimilar Welds

    Science.gov (United States)

    Xu, Lei; Robson, Joseph D.; Wang, Li; Prangnell, Philip B.

    2018-02-01

    The thickness of the intermetallic compound (IMC) layer that forms when aluminum is welded to steel is critical in determining the properties of the dissimilar joints. The IMC reaction layer typically consists of two phases ( η and θ) and many attempts have been made to determine the apparent activation energy for its growth, an essential parameter in developing any predictive model for layer thickness. However, even with alloys of similar composition, there is no agreement of the correct value of this activation energy. In the present work, the IMC layer growth has been characterized in detail for AA6111 aluminum to DC04 steel couples under isothermal annealing conditions. The samples were initially lightly ultrasonically welded to produce a metallic bond, and the structure and thickness of the layer were then characterized in detail, including tracking the evolution of composition and grain size in the IMC phases. A model developed previously for Al-Mg dissimilar welds was adapted to predict the coupled growth of the two phases in the layer, whilst accounting explicitly for grain boundary and lattice diffusion, and considering the influence of grain growth. It has been shown that the intermetallic layer has a submicron grain size, and grain boundary diffusion as well as grain growth plays a critical role in determining the thickening rate for both phases. The model was used to demonstrate how this explains the wide scatter in the apparent activation energies previously reported. From this, process maps were developed that show the relative importance of each diffusion path to layer growth as a function of temperature and time.

  13. Analysis of Municipal Pipe Network Franchise Institution

    Science.gov (United States)

    Yong, Sun; Haichuan, Tian; Feng, Xu; Huixia, Zhou

    Franchise institution of municipal pipe network has some particularity due to the characteristic of itself. According to the exposition of Chinese municipal pipe network industry franchise institution, the article investigates the necessity of implementing municipal pipe network franchise institution in China, the role of government in the process and so on. And this offers support for the successful implementation of municipal pipe network franchise institution in China.

  14. 46 CFR 45.133 - Air pipes.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Air pipes. 45.133 Section 45.133 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) LOAD LINES GREAT LAKES LOAD LINES Conditions of Assignment § 45.133 Air pipes. (a) Where an air pipe to any tank extends above the freeboard or superstructure deck— (1) The exposed part of the air pipe must...

  15. Seismic analysis of nuclear piping system

    International Nuclear Information System (INIS)

    Shrivastava, S.K.; Pillai, K.R.V.; Nandakumar, S.

    1975-01-01

    To illustrate seismic analysis of nuclear power plant piping, a simple piping system running between two floors of the reactor building is assumed. Reactor building floor response is derived from time-history method. El Centre earthquake (1940) accelerogram is used for time-history analysis. The piping system is analysed as multimass lumped system. Behaviour of the pipe during the said earthquake is discussed. (author)

  16. PIPE STRESS and VERPIP codes for stress analysis and verifications of PEC reactor piping

    International Nuclear Information System (INIS)

    Cesari, F.; Ferranti, P.; Gasparrini, M.; Labanti, L.

    1975-01-01

    To design LMFBR piping systems following ASME Sct. III requirements unusual flexibility computer codes are to be adopted to consider piping and its guard-tube. For this purpose PIPE STRESS code previously prepared by Southern-Service, has been modified. Some subroutine for detailed stress analysis and principal stress calculations on all the sections of piping have been written and fitted in the code. Plotter can also be used. VERPIP code for automatic verifications of piping as class 1 Sct. III prescriptions has been also prepared. The results of PIPE STRESS and VERPIP codes application to PEC piping are in section III of this report

  17. Temporomandibular joint

    International Nuclear Information System (INIS)

    Westesson, P.L.; Hatala, M.; Tallents, R.H.; Katzberg, R.W.; Musgrave, M.; Levitt, S.

    1990-01-01

    This paper determines the frequency of MR signs of abnormal temporomandibular joints (TMJs) in asymptomatic volunteers. Forty-two volunteers with 84 clinically normal TMJs were imaged in the sagittal and coronal planes with surface coil MR imaging. Sagittal closed and open and coronal closed views were obtained bilaterally in all volunteers. The images were classified as normal (superior disk position) or abnormal (disk displacement of degenerative joint disease). Eighteen joints in 11 volunteers were abnormal; 12 had disk displacement with reduction and six had disk displacement without reduction, with associated degenerative joint disease in three of the six. Asymptomatic internal derangement and degenerative joint disease occur in about one-fourth of asymptomatic volunteers

  18. Nuclear class 1 piping stress analysis

    International Nuclear Information System (INIS)

    Lucas, J.C.R.; Maneschy, J.E.; Mariano, L.A.; Tamura, M.

    1981-01-01

    A nuclear class 1 piping stress analysis, according to the ASME code, is presented. The TRHEAT computer code has been used to determine the piping wall thermal gradient. The Nupipe computer code was employed for the piping stress analysis. Computer results were compared with the allowable criteria from the ASME code. (Author) [pt

  19. 49 CFR 236.712 - Brake pipe.

    Science.gov (United States)

    2010-10-01

    ... OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Definitions § 236.712 Brake pipe. A pipe running from the engineman's brake valve through the train, used for the transmission of air under... 49 Transportation 4 2010-10-01 2010-10-01 false Brake pipe. 236.712 Section 236.712 Transportation...

  20. 46 CFR 197.336 - Pressure piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure piping. 197.336 Section 197.336 Shipping COAST... GENERAL PROVISIONS Commercial Diving Operations Equipment § 197.336 Pressure piping. Piping systems that... the pressure boundaries as set forth in § 197.462. ...

  1. Smoking water pipe is injurious to lungs

    DEFF Research Database (Denmark)

    Sivapalan, Pradeesh; Ringbæk, Thomas; Lange, Peter

    2014-01-01

    This review describes the pulmonary consequences of water pipe smoking. Smoking water pipe affects the lung function negatively, is significantly associated with chronic obstructive pulmonary disease and increases the risk of lung infections. Case reports suggest that regular smokers of water pipe...

  2. Joint Replacement (Finger and Wrist Joints)

    Science.gov (United States)

    ... wrist joints can all be replaced (Figure 1). Artificial joints in the hand may help: Reduce joint pain Restore or maintain joint motion Improve the look and alignment of the joint(s) Improve overall hand function Causes In a normal joint, bones have a smooth surface made of a substance ...

  3. PPOOLEX experiments with two parallel blowdown pipes

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

    2011-01-15

    This report summarizes the results of the experiments with two transparent blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through either one or two vertical transparent blowdown pipes to the condensation pool. Five experiments with one pipe and six with two parallel pipes were carried out. The main purpose of the experiments was to study loads caused by chugging (rapid condensation) while steam is discharged into the condensation pool filled with sub-cooled water. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. In the experiments the initial temperature of the condensation pool water varied from 12 deg. C to 55 deg. C, the steam flow rate from 40 g/s to 1 300 g/s and the temperature of incoming steam from 120 deg. C to 185 deg. C. In the experiments with only one transparent blowdown pipe chugging phenomenon didn't occur as intensified as in the preceding experiments carried out with a DN200 stainless steel pipe. With the steel blowdown pipe even 10 times higher pressure pulses were registered inside the pipe. Meanwhile, loads registered in the pool didn't indicate significant differences between the steel and polycarbonate pipe experiments. In the experiments with two transparent blowdown pipes, the steamwater interface moved almost synchronously up and down inside both pipes. Chugging was stronger than in the one pipe experiments and even two times higher loads were measured inside the pipes. The loads at the blowdown pipe outlet were approximately the same as in the one pipe cases. Other registered loads around the pool were about 50-100 % higher than with one pipe. The experiments with two parallel blowdown pipes gave contradictory results compared to the earlier studies dealing with chugging loads in case of multiple pipes. Contributing

  4. Pipe Leak Detection Technology Development

    Science.gov (United States)

    The U. S. Environmental Protection Agency (EPA) has determined that one of the nation’s biggest infrastructural needs is the replacement or rehabilitation of the water distribution and transmission systems. The institution of more effective pipe leak detection technology will im...

  5. Integrity conception for pipe systems

    International Nuclear Information System (INIS)

    Bartonicek, J.; Zaiss, W.; Schoeckle, F.

    2004-01-01

    There are safety-relevant mechanical components or pipe systems in which fracture must be excluded. The procedural specifications for ensuring this were developed in the early eighties at MPA-Stuttgart and updated in the mid-nineties to include ageing phenomena. The regulations are contained in KTA 3201.1 through KTA 3201.4 (orig.) [de

  6. Automatic welding machine for piping

    International Nuclear Information System (INIS)

    Yoshida, Kazuhiro; Koyama, Takaichi; Iizuka, Tomio; Ito, Yoshitoshi; Takami, Katsumi.

    1978-01-01

    A remotely controlled automatic special welding machine for piping was developed. This machine is utilized for long distance pipe lines, chemical plants, thermal power generating plants and nuclear power plants effectively from the viewpoint of good quality control, reduction of labor and good controllability. The function of this welding machine is to inspect the shape and dimensions of edge preparation before welding work by the sense of touch, to detect the temperature of melt pool, inspect the bead form by the sense of touch, and check the welding state by ITV during welding work, and to grind the bead surface and inspect the weld metal by ultrasonic test automatically after welding work. The construction of this welding system, the main specification of the apparatus, the welding procedure in detail, the electrical source of this welding machine, the cooling system, the structure and handling of guide ring, the central control system and the operating characteristics are explained. The working procedure and the effect by using this welding machine, and the application to nuclear power plants and the other industrial field are outlined. The HIDIC 08 is used as the controlling computer. This welding machine is useful for welding SUS piping as well as carbon steel piping. (Nakai, Y.)

  7. Residual stress in polyethylene pipes

    Czech Academy of Sciences Publication Activity Database

    Poduška, Jan; Hutař, Pavel; Kučera, J.; Frank, A.; Sadílek, J.; Pinter, G.; Náhlík, Luboš

    2016-01-01

    Roč. 54, SEP (2016), s. 288-295 ISSN 0142-9418 R&D Projects: GA MŠk LM2015069; GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : polyethylene pipe * residual stress * ring slitting method * lifetime estimation Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.464, year: 2016

  8. Spinning pipe gas lens revisited

    CSIR Research Space (South Africa)

    Mafusire, C

    2008-01-01

    Full Text Available , there is little information on optical phase aberrations and no study to date on the propagation parameters of the laser beam, but has rather remained rooted in the domain of ray optics. Researchers revisit the spinning pipe gas lens in this paper with new...

  9. Efficient methods of piping cleaning

    Directory of Open Access Journals (Sweden)

    Orlov Vladimir Aleksandrovich

    2014-01-01

    Full Text Available The article contains the analysis of the efficient methods of piping cleaning of water supply and sanitation systems. Special attention is paid to the ice cleaning method, in course of which biological foil and various mineral and organic deposits are removed due to the ice crust buildup on the inner surface of water supply and drainage pipes. These impurities are responsible for the deterioration of the organoleptic properties of the transported drinking water or narrowing cross-section of drainage pipes. The co-authors emphasize that the use of ice compared to other methods of pipe cleaning has a number of advantages due to the relative simplicity and cheapness of the process, economical efficiency and lack of environmental risk. The equipment for performing ice cleaning is presented, its technological options, terms of cleansing operations, as well as the volumes of disposed pollution per unit length of the water supply and drainage pipelines. It is noted that ice cleaning requires careful planning in the process of cooking ice and in the process of its supply in the pipe. There are specific requirements to its quality. In particular, when you clean drinking water system the ice applied should be hygienically clean and meet sanitary requirements.In pilot projects, in particular, quantitative and qualitative analysis of sediments adsorbed by ice is conducted, as well as temperature and the duration of the process. The degree of pollution of the pipeline was estimated by the volume of the remote sediment on 1 km of pipeline. Cleaning pipelines using ice can be considered one of the methods of trenchless technologies, being a significant alternative to traditional methods of cleaning the pipes. The method can be applied in urban pipeline systems of drinking water supply for the diameters of 100—600 mm, and also to diversion collectors. In the world today 450 km of pipelines are subject to ice cleaning method.Ice cleaning method is simple

  10. Piping engineering for nuclear power plant

    International Nuclear Information System (INIS)

    Curto, N.; Schmidt, H.; Muller, R.

    1988-01-01

    In order to develop piping engineering, an adequate dimensioning and correct selection of materials must be secured. A correct selection of materials together with calculations and stress analysis must be carried out with a view to minimizing or avoiding possible failures or damages in piping assembling, which could be caused by internal pressure, weight, temperature, oscillation, etc. The piping project for a nuclear power plant is divided into the following three phases. Phase I: Basic piping design. Phase II: Final piping design. Phase III: Detail engineering. (Author)

  11. Residual stress distribution in ferritic to austenitic steel joints made by laser welding,

    OpenAIRE

    Iordachescu, Mihaela; Ruiz Hervías, Jesús; Luzin, V.; Scutelnicu, Elena; Valiente Cancho, Andrés; Ocaña Moreno, José Luis

    2013-01-01

    In this study, autogenous laser welding was used to join thin plates of low carbon ferritic and austenitic stainless steel. Due to the differences in the thermo-physical properties of base metals, this kind of weld exhibits a complex microstructure, which frequently leads to an overall loss of joint quality. Four welded samples were prepared by using different sets of processing parameters, with the aim of minimizing the induced residual stress field. The dissimilar austenitic-ferritic joints...

  12. Practical aspects of acoustic plastic pipe location

    Energy Technology Data Exchange (ETDEWEB)

    Huebler, J.E.; Campbell, B.K. [Institute of Gas Technology, Chicago, IL (United States); Ching, G.K. [Southern California Gas Co. (United States)

    1993-12-31

    Many gas distribution company operation and maintenance activities require precise knowledge of the location of buried plastic piping. Plastic pipe cannot be located if the tracer wire is gone or was never installed. Under sponsorship of the Southern California Gas Company, IGT successfully demonstrated an acoustic plastic pipe location technique and is developing the technique into a practical field instrument an acoustic signal is injected directly into the gas at a service. The acoustic signal travels in the gas in the pipes, not in the pipe wall. As the acoustic wave travels along the pipe, some of the sound radiates from the pipe through the soil to the surface of the ground. An array of sensors on the surface of the ground perpendicular to the pipe detects the acoustic signal, thereby locating the Pipe. Two different acoustic measurements are used. The first measurement locates the pipe to within {plus_minus} 3-ft. Then the second technique determines the location of the pipe to within {plus_minus} 6-in.

  13. Underground pipe inspection device and method

    Energy Technology Data Exchange (ETDEWEB)

    Germata, Daniel Thomas [Wadsworth, IL

    2009-02-24

    A method and apparatus for inspecting the walls of an underground pipe from inside the pipe in which an inspection apparatus having a circular planar platform having a plurality of lever arms having one end pivotably attached to one side of the platform, having a pipe inspection device connected to an opposite end, and having a system for pivoting the lever arms is inserted into the underground pipe, with the inspection apparatus oriented with the planar platform disposed perpendicular to the pipe axis. The plurality of lever arms are pivoted toward the inside wall of the pipe, contacting the inside wall with each inspection device as the apparatus is conveyed along a length of the underground pipe.

  14. Joint pain

    Science.gov (United States)

    ... or conditions. It may be linked to arthritis , bursitis , and muscle pain . No matter what causes it, ... Autoimmune diseases such as rheumatoid arthritis and lupus Bursitis Chondromalacia patellae Crystals in the joint: Gout (especially ...

  15. Rejection of seamless pipe noise in magnetic flux leakage data obtained from gas pipeline inspection

    Science.gov (United States)

    Afzal, Muhammad; Udpa, Satish; Udpa, Lalita; Lord, William

    2000-05-01

    Natural gas is traditionally transmitted from production facilities to customer locations through a vast pipeline network. A major segment of this network employs seamless pipes. This is especially true for smaller diameter transmission and distribution lines. Manufacturing process associated with the production of seamless pipes contribute to a helical variation in the pipe along the axis. The deformation introduces an artifact in the data obtained from MFL inspection of these pipelines. This seamless pipe noise is usually correlated with signals generated by defects and other elements (joints, tees, etc.) in pipelines, and can therefore, mask their indications in MFL data. This warrants the need for methods to improve signal-to-noise ratio (SNR) in MFL data from seamless pipes. This paper presents a technique for detecting signals in MFL data from seamless pipes. The approach processes the data in various steps. First, a wavelet based denoising technique is applied to reduce the noise due to instrumentation and other sources. An adaptive filtering approach is then applied to reject seamless noise in the data. Since the inspection of pipelines typically generates vast amounts of data, it is imperative that the algorithm be computationally efficient. The processing method has to be robust in that it should be data independent. The approach described in this paper meet these criteria. Results from application of the approach to data from field tests are presented.

  16. Joint analysis of phenotypic and molecular diversity provides new insights on the genetic variability of the Brazilian physic nut germplasm bank.

    Science.gov (United States)

    Alves, Alexandre Alonso; Bhering, Leonardo Lopes; Rosado, Tatiana Barbosa; Laviola, Bruno Galvêas; Formighieri, Eduardo Fernandes; Cruz, Cosme Damião

    2013-09-01

    The genetic variability of the Brazilian physic nut (Jatropha curcas) germplasm bank (117 accessions) was assessed using a combination of phenotypic and molecular data. The joint dissimilarity matrix showed moderate correlation with the original matrices of phenotypic and molecular data. However, the correlation between the phenotypic dissimilarity matrix and the genotypic dissimilarity matrix was low. This finding indicated that molecular markers (RAPD and SSR) did not adequately sample the genomic regions that were relevant for phenotypic differentiation of the accessions. The dissimilarity values of the joint dissimilarity matrix were used to measure phenotypic + molecular diversity. This diversity varied from 0 to 1.29 among the 117 accessions, with an average dissimilarity among genotypes of 0.51. Joint analysis of phenotypic and molecular diversity indicated that the genetic diversity of the physic nut germplasm was 156% and 64% higher than the diversity estimated from phenotypic and molecular data, respectively. These results show that Jatropha genetic variability in Brazil is not as limited as previously thought.

  17. Statistical Dependence of Pipe Breaks on Explanatory Variables

    Directory of Open Access Journals (Sweden)

    Patricia Gómez-Martínez

    2017-02-01

    Full Text Available Aging infrastructure is the main challenge currently faced by water suppliers. Estimation of assets lifetime requires reliable criteria to plan assets repair and renewal strategies. To do so, pipe break prediction is one of the most important inputs. This paper analyzes the statistical dependence of pipe breaks on explanatory variables, determining their optimal combination and quantifying their influence on failure prediction accuracy. A large set of registered data from Madrid water supply network, managed by Canal de Isabel II, has been filtered, classified and studied. Several statistical Bayesian models have been built and validated from the available information with a technique that combines reference periods of time as well as geographical location. Statistical models of increasing complexity are built from zero up to five explanatory variables following two approaches: a set of independent variables or a combination of two joint variables plus an additional number of independent variables. With the aim of finding the variable combination that provides the most accurate prediction, models are compared following an objective validation procedure based on the model skill to predict the number of pipe breaks in a large set of geographical locations. As expected, model performance improves as the number of explanatory variables increases. However, the rate of improvement is not constant. Performance metrics improve significantly up to three variables, but the tendency is softened for higher order models, especially in trunk mains where performance is reduced. Slight differences are found between trunk mains and distribution lines when selecting the most influent variables and models.

  18. Inelastic pipe elements for analysis of pipe whip

    International Nuclear Information System (INIS)

    Powell, H.

    1977-01-01

    Two alternative assumptions for the effects of moment interaction following yielding of a pipe are compared. The piping system must usually be divided into short finite elements, in order to account for wave propagation through the piping. Where short elements are used, it is accurate and convenient to use a lumped plasticity finite element model, the pipe being represented by three-dimensional beam-column elements in which yielding is assumed to be concentrated in generalized plastic hinges at the element ends. It is also convenient to assume that the generalized moment-rotation relationship at a hinge is elastic-perfectly-plastic, and to account for strain hardening using the well-known parallel element procedure. With this assumption, the task of monitoring hinge behavior is simplified, yet completely arbitrary moment-rotation relationships can be constructed. The interaction relationship defining the combinations of bending and torsional moments which produce yield at a plastic hinge can easily be determined. Classical plasticity theory adopts the normality criterion, in which post-yield deformations are divided into components normal and tangential to the yield surface. The normal components are then assumed to be plastic, producing no change in moment, and the tangential rotations to be elastic, producing moment change in accordance with the element elastic stiffness. An alternative, simpler assumption is that post-yield rotations are entirely plastic. With this assumption, the moments at the hinge remain unchanged, as in a 'rusty' hinge. The elasto-plastic element stiffness for this model does not change continuously during the response analysis, so that the computation is simpler, more economical, but less accurate

  19. Electricity eliminates rust from district heat pipes. The new deoxidation method works on radiators

    Energy Technology Data Exchange (ETDEWEB)

    Sonninen, R.; Leisio, C.

    1996-11-01

    Oxygen dissolving in district heating water through district heat pipes and pipe joints made of plastic corrodes many small and medium-size district heating systems, resulting in heat cuts in the buildings connected to these systems. IN some cases, corrosion products have even circulated back to district heating power plants, thus hampering heat generation in the worst of cases. People residing in blocks of flats where some radiator components are made of plastic also face a similar problem, though on a smaller scale. A small and efficient electrochemical deoxidation cell has now been invented to eliminate this nuisance, which occurs particularly in cold winter weather. (orig.)

  20. Comparison of residual stress distributions of similar and dissimilar thick butt-weld plates

    International Nuclear Information System (INIS)

    Suzuki, Hiroshi; Katsuyama, Jinya; Morii, Yukio

    2012-01-01

    Residual stress distributions of 35 mm thick dissimilar metal butt-weld between A533B ferritic steel and Type 304 austenitic stainless steel (304SS) with Ni alloy welds and similar metal butt-weld of 304SS were measured using neutron diffraction. Effects of differences in thermal expansion coefficients (CTEs) and material strengths on the weld residual stress distributions were discussed by comparison of the residual stress distributions between the similar and dissimilar metal butt-welds. Residual stresses in the similar metal butt-weld exhibited typical distributions found in a thick butt-weld and they were distributed symmetrically on either side of the weld line. Meanwhile, asymmetric residual stress distributions were observed near the root of the dissimilar metal butt-weld, which was caused by differences in CTEs and yield strengths among both parent materials and weld metals. Transverse residual stress distribution of the dissimilar metal butt-weld was similar trend to that of the similar metal butt-weld, since effect of difference in CTEs were negligible, while magnitude of the transverse residual stress near the root depended on the yield strengths of each metal. In contrast, the normal and longitudinal residual stresses in the dissimilar metal butt-weld distributed asymmetrically on either side of weld line due to influence of differences in CTEs. (author)

  1. Children's perceptions of dissimilarity in parenting styles are associated with internalizing and externalizing behavior.

    Science.gov (United States)

    Berkien, Myra; Louwerse, Anneke; Verhulst, Frank; van der Ende, Jan

    2012-02-01

    The purpose of this study was to examine the relationship between children's perception of dissimilarity in parenting styles, and internalizing and externalizing problems in children. Children from the general population (n = 658) reported on the level of emotional warmth, rejection, and overprotection of both parents by filling out the child version of the Egna Minnen Beträffande Uppfostran (EMBU-C) and mothers completed the child behavior checklist (CBCL). Intraclass correlations were computed as measures of dissimilarity between parenting styles of mothers and fathers. Children's perceived dissimilarity in parental emotional warmth is associated with internalizing and externalizing problems (β = 0.092, p parents' overprotection is associated with externalizing problems (β = 0.097, p parenting styles is associated with externalizing and internalizing problems, over and above the effects of the level of the parenting styles. The results highlight the negative consequences of perceived dissimilarity between parents. To conclude, children have more internalizing and externalizing problems when they perceive their parents as more dissimilar in parenting styles.

  2. Experiments in turbulent pipe flow

    Energy Technology Data Exchange (ETDEWEB)

    Torbergsen, Lars Even

    1998-12-31

    This thesis reports experimental results for the mean velocity and turbulence statistics in two straight pipe sections for bulk Reynolds numbers in the range 22000 to 75000. The flow was found consistent with a fully developed state. Detailed turbulence spectra were obtained for low and moderate turbulent Reynolds number. For the pipe centre line location at R{sub {lambda}} = 112, a narrow range in the streamwise power spectrum applied to the -5/3 inertial subrange. However this range was influenced both by turbulence production and viscous dissipation, and therefore did not reflect a true inertial range. The result indicates how the intermediate range between the production and dissipative scales can be misinterpreted as an inertial range for low and moderate R{sub {lambda}}. To examine the universal behaviour of the inertial range, the inertial scaling of the streamwise power spectrum is compared to the inertial scaling of the second order longitudinal velocity structure function, which relate directly by a Fourier transform. Increasing agreement between the Kolmogorov constant C{sub K} and the second order structure function scaling constant C{sub 2} was observed with increasing R{sub {lambda}}. The result indicates that a true inertial range requires several decades of separation between the energy containing and dissipative scales. A method for examining spectral anisotropy is reported and applied to turbulence spectra in fully developed pipe flow. It is found that the spectral redistribution from the streamwise to the two lateral spectra goes primarily to the circumferential component. Experimental results are reported for an axisymmetric contraction of a fully developed pipe flow. 67 refs., 75 figs., 9 tabs.

  3. Innovative technology summary report: Pipe Explorertrademark system

    International Nuclear Information System (INIS)

    1996-01-01

    The Pipe Explorertrademark system, developed by Science and Engineering Associates, Inc. (SEA), under contract with the US Department of Energy (DOE) Morgantown Energy Technology Center, has been used to transport various characterizing sensors into piping systems that have been radiologically contaminated. DOE's nuclear facility decommissioning program must characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Historically, this has been attempted using hand-held survey instrumentation, surveying only the accessible exterior portions of pipe systems. Various measuring difficulties, and in some cases, the inability to measure threshold surface contamination values and worker exposure, and physical access constraints have limited the effectiveness of traditional survey approaches. The Pipe Explorertrademark system provides a viable alternative. The heart of the system is an air-tight membrane, which is initially spooled inside a canister. The end of the membrane protrudes out of the canister and attaches to the pipe being inspected. The other end of the tubular membrane is attached to the tether and characterization tools. When the canister is pressurized, the membrane inverts and deploys inside the pipe. The characterization detector and its cabling is attached to the tethered end of the membrane. As the membrane is deployed into the pipe, the detector and its cabling is towed into the pipe inside the protective membrane; measurements are taken from within the protective membrane. Once the survey measurements are completed, the process is reversed to retrieve the characterization tools

  4. Hot Leg Piping Materials Issues

    International Nuclear Information System (INIS)

    V. Munne

    2006-01-01

    With Naval Reactors (NR) approval of the Naval Reactors Prime Contractor Team (NRPCT) recommendation to develop a gas cooled reactor directly coupled to a Brayton power conversion system as the space nuclear power plant (SNPP) for Project Prometheus (References a and b) the reactor outlet piping was recognized to require a design that utilizes internal insulation (Reference c). The initial pipe design suggested ceramic fiber blanket as the insulation material based on requirements associated with service temperature capability within the expected range, very low thermal conductivity, and low density. Nevertheless, it was not considered to be well suited for internal insulation use because its very high surface area and proclivity for holding adsorbed gases, especially water, would make outgassing a source of contaminant gases in the He-Xe working fluid. Additionally, ceramic fiber blanket insulating materials become very friable after relatively short service periods at working temperatures and small pieces of fiber could be dislodged and contaminate the system. Consequently, alternative insulation materials were sought that would have comparable thermal properties and density but superior structural integrity and greatly reduced outgassing. This letter provides technical information regarding insulation and materials issues for the Hot Leg Piping preconceptual design developed for the Project Prometheus space nuclear power plant (SNPP)

  5. Linear-fitting-based similarity coefficient map for tissue dissimilarity analysis in -w magnetic resonance imaging

    International Nuclear Information System (INIS)

    Yu Shao-De; Wu Shi-Bin; Xie Yao-Qin; Wang Hao-Yu; Wei Xin-Hua; Chen Xin; Pan Wan-Long; Hu Jiani

    2015-01-01

    Similarity coefficient mapping (SCM) aims to improve the morphological evaluation of weighted magnetic resonance imaging However, how to interpret the generated SCM map is still pending. Moreover, is it probable to extract tissue dissimilarity messages based on the theory behind SCM? The primary purpose of this paper is to address these two questions. First, the theory of SCM was interpreted from the perspective of linear fitting. Then, a term was embedded for tissue dissimilarity information. Finally, our method was validated with sixteen human brain image series from multi-echo . Generated maps were investigated from signal-to-noise ratio (SNR) and perceived visual quality, and then interpreted from intra- and inter-tissue intensity. Experimental results show that both perceptibility of anatomical structures and tissue contrast are improved. More importantly, tissue similarity or dissimilarity can be quantified and cross-validated from pixel intensity analysis. This method benefits image enhancement, tissue classification, malformation detection and morphological evaluation. (paper)

  6. Early diagnosis of dementia based on intersubject whole-brain dissimilarities

    DEFF Research Database (Denmark)

    Klein, S.; Loog, M.; Lijn, F. van der

    2010-01-01

    and gender matched healthy controls were selected. Each subject was registered to all other subjects, using a nonrigid registration algorithm. Based on statistics of the deformation field in the brain, a dissimilarity measure was calculated between each pair of subjects, yielding a 58×58 dissimilarity matrix......This article studies the possibility of detecting dementia in an early stage, using nonrigid registration of MR brain scans in combination with dissimilarity-based pattern recognition techniques. Instead of focussing on the shape of a single brain structure, we take into account the shape...... differences within the entire brain. Imaging data was obtained from a longitudinal, population based study of the elderly. A set of 29 subjects was identified, who were asymptomatic at the time of scanning, but were diagnosed as having dementia within 0.7 to 5 years after the scan, and a set of 29 age...

  7. Joint Intentionality

    Directory of Open Access Journals (Sweden)

    Koreň Ladislav

    2016-03-01

    Full Text Available According to the shared intentionality hypothesis proposed by Michael Tomasello, two cognitive upgrades – joint and collective intentionality, respectively – make human thinking unique. Joint intentionality, in particular, is a mindset supposed to account for our early, species-specific capacity to participate in collaborative activities involving two (or a few agents. In order to elucidate such activities and their proximate cognitive-motivational mechanism, Tomasello draws on philosophical accounts of shared intentionality. I argue that his deference to such cognitively demanding accounts of shared intentional activities is problematic if his theoretical ambition is in part to show that and how early (prelinguistic and precultural capacities for joint action contribute to the development of higher cognitive capacities.

  8. Fabrication of a multi-walled metal pipe

    International Nuclear Information System (INIS)

    Shimamune, Koji; Toda, Saburo; Ishida, Ryuichi; Hatanaka, Tatsuo.

    1969-01-01

    In concentrically arranged metal pipes for simulated fuel elements in the form of a multi-walled pipe, their one end lengthens gradually in the axial direction from inner and outer pipes toward a central pipe for easy adjustment of deformation which occurs when the pipes are drawn. A plastic electrical insulator is disposed between adjacent pipes. Each end of the pipes is equipped with an annular flexible stopper which is allowed to travel in the axial direction so as to prevent the insulator from falling during drawing work. At the other end, all pipes are constricted and joined to each other to thereby form the desired multi-walled pipe. (Mikami, T.)

  9. Multiphase fluid structure interaction in bends and T-joints

    NARCIS (Netherlands)

    Cargnelutti, M.F.; Belfroid, S.P.C.; Schiferli, W.; Osch, M.M.E. van

    2010-01-01

    Air-water experiments were carried out in a horizontal 1" pipe system to measure the magnitude of the forces induced by the multiphase flow. Forces and accelerations were measured on a number of bends and T-joint configurations for a wide range of operating conditions. Five different configurations

  10. Hybrid performance in taro (Colocasia esculenta) in relation to genetic dissimilarity of parents.

    Science.gov (United States)

    Quero-García, José; Letourmy, P; Ivancic, A; Feldmann, P; Courtois, B; Noyer, J L; Lebot, V

    2009-07-01

    Taro (Colocasia esculenta) breeding, as other root crop breeding, is based on the production and evaluation of large numbers of hybrids. The selection of parents is based on their phenotypic value in the absence of information concerning general combining ability (GCA), specific combining ability (SCA), or genetic distances between varieties. By combining data from heritability trials and from genetic diversity studies conducted with AFLP and SSR markers, we aimed at studying the relationship between hybrid vigour and genetic dissimilarity between parents. The traits studied included number of suckers, corm weight, corm dimensions, and dry matter content. Correlation coefficients between hybrid gain and dissimilarity values were calculated. The prediction of hybrid performance based on the mid-parent value was compared to the prediction based on a modified expression that takes into account the genetic relationships between parents. Correlations were all but one positive but not statistically significant for all traits, with the exception of the number of suckers, when using SSR markers for dissimilarity calculations. Accordingly, the genetic dissimilarities in the prediction of hybrid performances did not increase the correlation between predicted and observed hybrid vigour values. However, large differences were observed among the residual means from the regression between predicted and observed values when using AFLP or SSR markers, mainly due to the much higher polymorphism revealed by the latter. Models need to be further adapted to the type of molecular marker used, since their ability to reveal different rates of polymorphism will have a direct incidence on the calculation of genetic dissimilarities between genotypes. Nevertheless, since SSR markers are more polymorphic and more informative than AFLP markers, they should be preferentially used for these studies. Low genetic dissimilarity of parents yielded weak heterosis effects and future studies need to be

  11. Piping inspection carriage having axially displaceable sensor

    Science.gov (United States)

    Zollinger, W.T.; Treanor, R.C.

    1994-12-06

    A pipe inspection instrument carriage is described for use with a pipe crawler for performing internal inspections of piping surfaces. The carriage has a front leg assembly, a rear leg assembly and a central support connecting the two assemblies and for mounting an instrument arm having inspection instruments. The instrument arm has a Y-arm mounted distally thereon for axially aligning the inspection instrumentation and a mounting block, a linear actuator and axial movement arm for extending the inspection instruments radially outward to operably position the inspection instruments on the piping interior. Also, the carriage has a rotation motor and gear assembly for rotating the central support and the front leg assembly with respect to the rear leg assembly so that the inspection instruments azimuthally scan the piping interior. The instrument carriage allows performance of all piping inspection operations with a minimum of moving parts, thus decreasing the likelihood of performance failure. 4 figures.

  12. Lightweight Heat Pipes Made from Magnesium

    Science.gov (United States)

    Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale

    2010-01-01

    Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.

  13. Defect rates in butt welded steel pipes

    International Nuclear Information System (INIS)

    Guille-Stevens, D.; Silcock, P.

    1980-01-01

    As the primary circuit of CANDU reactors consists largely of pipe, the reliability of pipe welds is of interest to reactor designers. A project involving 64 000 manual and semi-automatic pipe welds was inspected to the requirements of ANSI B31.3. Records of 6 000 carbon steel and 1 900 alloy steel butt welds ranging from 50 to 400 mm were inspected by radiography and ultrasonics, and analysed. No correlation between defects and number of weld passes was observed. However, small pipes exhibited a higher defect rate, per weld length and per weld volume, than did large pipes. Porosity was the major cause of defects (60 per cent) followed by root defects (27 per cent); only one crack was recorded. The results show that small (50 mm) pipe welds have the highest defect rate; however, the low overall rate shows that high standards can be maintained over many thousand welds [af

  14. Resolution of concerns in auxiliary feedwater piping

    International Nuclear Information System (INIS)

    Bain, R.A.; Testa, M.F.

    1994-01-01

    Auxiliary feedwater piping systems at pressurized water reactor (PWR) nuclear power plants have experienced unanticipated operating conditions during plant operation. These unanticipated conditions have included plant events involving backleakage through check valves, temperatures in portions of the auxiliary feedwater piping system that exceed design conditions, and the occurrence of unanticipated severe fluid transients. The impact of these events has had an adverse effect at some nuclear stations on plant operation, installed plant components and hardware, and design basis calculations. Beaver Valley Unit 2, a three loop pressurized water reactor nuclear plant, has observed anomalies with the auxiliary feedwater system since the unit went operational in 1987. The consequences of these anomalies and plant events have been addressed and resolved for Beaver Valley Unit 2 by performing engineering and construction activities. These activities included pipe stress, pipe support and pipe rupture analysis, the monitoring of auxiliary feedwater system temperature and pressure, and the modification to plant piping, supports, valves, structures and operating procedures

  15. Hot clamp design for LMFBR piping systems

    International Nuclear Information System (INIS)

    Kobayashi, T.; Tateishi, M.

    1990-01-01

    Thin wall large diameter piping for liquid metal fast breeder reactor plants can be subjected to significant thermal transients during reactor scrams. To reduce local thermal stresses, an insulted cold clamp was designed for the Fast Flux Test Facility and was also applied to some following prototype reactors. However, the cost minimization of LMFBR requires much simpler designs. This paper presents a hot clamp design concept, which uses standard clamp halves directly attached to the pipe surface with an initial gap. Combinations of flexible pipe and rigid clamp achieved a self-control effect on clamp induced pipe stresses due to the initial gap. A 3-D contact and inelastic history analysis were performed to verify the hot clamp concept. Considerations to reduce the initial stress at installation, to mitigate the clamp restraint on the pipe expansion during thermal shocks, and to maintain the pipe-clamp stiffness desired during a seismic event are discussed

  16. Hot clamp design for LMFBR piping systems

    International Nuclear Information System (INIS)

    Kobayashi, T.; Tateishi, M.

    1993-01-01

    Thin-wall, large-diameter piping for liquid metal fast breeder reactor (LMFBR) plants can be subjected to significant thermal transients during reactor scrams. To reduce local thermal stresses, an insulated cold clamp was designed for the fast flux test facility and was also applied to some prototype reactors thereafter. However, the cost minimization of LMFBR requires much simpler designs. This paper presents a hot clamp design concept, which uses standard clamp halves directly attached to the pipe surface leaving an initial gap. Combinations of flexible pipe and rigid clamp achieved a self-control effect on clamp-induced pipe stresses due to the initial gap. A 3-D contact and inelastic history analysis were performed to verify the hot clamp concept. Considerations to reduce the initial stress at installation, to mitigate the clamp restraint on the pipe expansion during thermal shocks, and to maintain the pipe-clamp stiffness desired during a seismic event were discussed

  17. Pipe support optimization in nuclear power plants

    International Nuclear Information System (INIS)

    Cleveland, A.B.; Kalyanam, N.

    1984-01-01

    A typical 1000 MWe nuclear power plant consists of 80,000 to 100,000 feet of piping which must be designed to withstand earthquake shock. For the required ground motion, seismic response spectra are developed for safety-related structures. These curves are used in the dynamic analysis of piping systems with pipe-stress analysis computer codes. To satisfy applicable Code requirements, the piping systems also require analysis for weight, thermal and possibly other lasting conditions. Bechtel Power Corporation has developed a design program called SLAM (Support Location Algorithm) for optimizing pipe support locations and types (rigid, spring, snubber, axial, lateral, etc.) while satisfying userspecified parameters such as locations, load combinations, stress and load allowables, pipe displacement and cost. This paper describes SLAM, its features, applications and benefits

  18. 46 CFR 119.430 - Engine exhaust pipe installation.

    Science.gov (United States)

    2010-10-01

    ... an exhaust pipe. (b) Exhaust gas must not leak from the piping or any connections. The piping must be... stresses resulting from the expansion of the exhaust piping. (g) A dry exhaust pipe must: (1) If it passes... discharge terminating in a transom must be located as far outboard as practicable so that exhaust gases...

  19. Pipe stress analysis on the instrument air in nuclear facilities pipe work

    International Nuclear Information System (INIS)

    Budi Santoso

    2009-01-01

    Piping stress analysis on Instrument Air System have been performed. Analysis carried out to estimate the provision of sufficient flexibility in the piping system to ensure that the heat expansion and contraction of the pipe is still in the allowable stress range. The stress analysis can be used to determine the location and type of support that will be installed. The stress calculation was carried out utilizing the CAESAR on the static load of dead weight, operating and therma. With performing the piping stress analysis, the layout (proper pipe routing) of the piping system can be design with the requirements of piping stress and pipe supports in mind the sufficient flexibility for thermal expansion, etc to commensurate with the intended service such as temperatures, pressure, and anticipated loading. (author)

  20. Intermediate Temperature Fluids for Heat Pipes and Loop Heat Pipes, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This Small Business Innovation Research Phase I project will develop heat pipe and loop heat pipe (LHP) working fluids for what is known as the intermediate...