The use of U3Si2 dispersed in aluminum in plate-type fuel elements for research and test reactors

International Nuclear Information System (INIS)

Snelgrove, J.L.; Domagala, R.F.; Hofman, G.L.; Wiencek, T.C.; Copeland, G.L.; Hobbs, R.W.; Senn, R.L.

1987-10-01

A high-density fuel based on U 3 Si 2 dispersed in aluminum has been developed and tested for use in converting plate-type research and test reactors from the use of highly enriched uranium to the use of low-enriched uranium. Results of preirradiation testing and the irradiation and postirradiation examination of miniature fuel plates and full-sized fuel elements are summarized. Swelling of the U 3 Si 2 fuel particles is a linear function of the fission density in the particle to well beyond the fission density achievable in low-enriched fuels. U 3 Si 2 particle swelling rate is approximately the same as that of the commonly used UAl/sub x/ fuel particle. The presence of minor amounts of U 3 Si or uranium solid solution in the fuel result in greater, but still acceptable, fuel swelling. Blister threshold temperatures are at least as high as those of currently used fuels. An exothermic reaction occurs near the aluminum melting temperature, but the measured energy releases were low enough not to substantially worsen the consequences of an accident. U 3 Si 2 -aluminum dispersion fuel with uranium densities up to at least 4.8 Mg/m 3 is a suitable LEU fuel for typical plate-type research and test reactors. 42 refs., 28 figs., 7 tabs

Irradiation behavior of experimental miniature uranium silicide fuel plates

International Nuclear Information System (INIS)

Hofman, Gerard L.; Neimark, L.A.; Mattas, R.F.

1983-01-01

Uranium silicides, because of their relatively high uranium density, were selected as candidate dispersion fuels for the higher fuel densities required in the Reduced Enrichment Research and Test Reactor (RERTR) Program. Irradiation experience with this type of fuel, however, was limited to relatively modest fission densities in the bulk form, on the order of 7 x 10 20 cm -3 , far short of he approximately 20 x 10 20 cm -3 goal established for the RERTR Program. The purpose of the irradiation experiments on silicide fuels in the ORR, therefore, was to investigate the intrinsic irradiation behavior of uranium silicide as a dispersion fuel. Of particular interest was the interaction between the silicide particles and the aluminum matrix, the swelling behavior of the silicide particles, and the maximum volume fraction of silicide particles that could be contained in the aluminum matrix. The first group of experimental 'mini' fuel plates have recently reached the program's goal burnup and are in various stages of examination. Although the results to date indicate some limitations, it appears that within the range of parameters examined thus far the uranium silicide dispersion holds promise for satisfying most of the needs of the RERTR Program. The twelve experimental silicide dispersion fuel plates that were irradiated to approximately their goal exposure show the 30-vol % U 3 Si-Al plates to be in a stage of relatively rapid fission-gas-driven swelling at a fission density of 2 x 10 20 cm -3 . This fuel swelling will likely result in unacceptably large plate-thickness increases. The U 3 Si plates appear to be superior in this respect; however, they, too, are starting to move into the rapid fuel-swelling stage. Analysis of the currently available post irradiation data indicates that a 40-vol % dispersed fuel may offer an acceptable margin to the onset of unstable thickness changes at exposures of 2 x 10 21 fission/cm 3 . The interdiffusion between fuel and matrix

A modelling study of the inter-diffusion layer formation in U-Mo/Al dispersion fuel plates at high power

Energy Technology Data Exchange (ETDEWEB)

Ye, B.; Hofman, G. L.; Leenaers, A.; Bergeron, A.; Kuzminov, V.; Van den Berghe, S.; Kim, Y. S.; Wallin, H.

2018-02-01

Post irradiation examinations of full-size U-Mo/Al dispersion fuel plates fabricated with ZrN- or Sicoated U-Mo particles revealed that the reaction rate of irradiation-induced U-Mo-Al inter-diffusion, an important microstructural change impacting the performance of this type of fuel, is temperature and fission-rate dependent. In order to simulate the U-Mo/Al inter-diffusion layer (IL) growth behavior in full-size dispersion fuel plates, the existing IL growth correlation was modified with a temperaturedependent multiplication factor that transits around a threshold fission rate. In-pile irradiation data from four tests in the BR2 reactors, including FUTURE, E-FUTURE, SELEMIUM, and SELEMIUM-1a, were utilized to determine and validate the updated IL growth correlation. Irradiation behavior of the plates was simulated with the DART-2D computational code. The general agreement between the calculated and measured fuel meat swelling and constituent volume fractions as a function of fission density demonstrated the plausibility of the updated IL growth correlation. The simulation results also suggested the temperature dependence of the IL growth rate, similar to the temperature dependence of the intermixing rate in ion-irradiated bi-layer systems.

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, New York (United States)

2007-07-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat.

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan; Kim, Yeon Soo

2007-01-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat

Fabrication of CNT Dispersion Fluid by Wet-Jet Milling Method for Coating on Bipolar Plate of Fuel Cell

Directory of Open Access Journals (Sweden)

Anas Almowarai

2015-01-01

Full Text Available Water based carbon nanotube (CNT dispersion was produced by wet-jet milling method. Commercial CNT was originally agglomerated at the particle size of less than 1 mm. The wet-jet milling process exfoliated CNTs from the agglomerates and dispersed them into water. Sedimentation of the CNTs in the dispersion fluid was not observed for more than a month. The produced CNT dispersion was characterized by the SEM and the viscometer. CNT/PTFE composite film was formed with the CNT dispersion in this study. The electrical conductivity of the composite film increased to 10 times when the CNT dispersion, which was produced by the wet-jet milling method, was used as a constituent of the film. Moreover, the composite film was applied to bipolar plate of fuel cell and increased the output power of the fuel cell to 1.3 times.

Fuel performance analysis for the HAMP-1 mini plate test

Energy Technology Data Exchange (ETDEWEB)

Cho, Byoung Jin; Tahka, Y. W.; Yim, J. S.; Lee, B. H. [KAERI, Daejeon (Korea, Republic of)

2016-05-15

U-7wt%Mo/Al- 5wt%Si dispersion fuel with 8gU/cm{sup 3} is chosen to achieve more efficiency and higher performance than the conventional U{sub 3}Si{sub 2} fuel. As part of the fuel qualification program for the KiJang research reactor (KJRR), three irradiation tests with mini-plates are on the way at the High-flux Advanced Neutron Application Reactor (HANARO). The first test among three HANARO Mini-Plate Irradiation tests (HAMP-1, 2, 3) has completed. PLATE code has been initially developed to analyze the thermal performance of high density U-Mo/Al dispersion fuel plates during irradiation [1]. We upgraded the PLATE code with the latest irradiation results which were implemented by corrosion, thermal conductivity and swelling model. Fuel performance analysis for HAMP-1 was conducted with updated PLATE. This paper presents results of performance evaluation of the HAMP-1. Maximum fuel temperature was obtained 136 .deg., which is far below the preset limit of 200 .deg. for the irradiation test. The meat swelling and corrosion thickness was also confirmed that the developed fuel would behave as anticipated.

Computational simulation of the microstructure of irradiation damaged regions for the plate type fuel of UO2 microspheres dispersed in stainless steel matrix

International Nuclear Information System (INIS)

Reis, S.C. dos; Lage, A.F.; Braga, D.; Ferraz, W.B.

2006-01-01

Plate type fuel elements have high efficiency of thermal transference what benefits the heat flux with high rates of power output. In reactor cores, fuel elements, in general, are subject to a high neutrons flux, high working temperatures, severe corrosion conditions, direct interference of fission products that result from nuclear reactions and radiation interaction-matter. For plate type fuels composed of ceramic particles dispersed in metallic matrix, one can observe the damage regions that arise due to the interaction fission products in the metallic matrix. Aiming at evaluating the extension of the damage regions in function of the particles and its diameters, in this paper, computational geometric simulations structure of plate type fuel cores, composed of UO 2 microspheres dispersed in stainless steel in several fractions of volume and diameters were carried out. The results of the simulations were exported to AutoCAD R where it was possible its visualization and analysis. (author)

Development of technology of high density LEU dispersion fuel fabrication

International Nuclear Information System (INIS)

Wiencek, T.; Totev, T.

2007-01-01

Advanced Materials Fabrication Facilities at Argonne National Laboratory have been involved in development of LEU dispersion fuel for research and test reactors from the beginning of RERTR program. This paper presents development of technology of high density LEU dispersion fuel fabrication for full size plate type fuel elements. A brief description of Advanced Materials Fabrication Facilities where development of the technology was carried out is given. A flow diagram of the manufacturing process is presented. U-Mo powder was manufactured by the rotating electrode process. The atomization produced a U-Mo alloy powder with a relatively uniform size distribution and a nearly spherical shape. Test plates were fabricated using tungsten and depleted U-7 wt.% Mo alloy, 4043 Al and Al-2 wt% Si matrices with Al 6061 aluminum alloy for the cladding. During the development of the technology of manufacturing of full size high density LEU dispersion fuel plates special attention was paid to meet the required homogeneity, bonding, dimensions, fuel out of zone and other mechanical characteristics of the plates.

Development and implementation of computational geometric model for simulation of plate type fuel fabrication process with microspheres dispersed in metallic matrix

International Nuclear Information System (INIS)

Lage, Aldo M.F.; Reis, Sergio C.; Braga, Daniel M.; Santos, Armindo; Ferraz, Wilmar B.

2005-01-01

In this report it is presented the development of a geometric model to simulate the plate type fuel fabrication process with fuels microspheres dispersed in metallic matrix, as well as its software implementation. The developed geometric model encloses the steps of pellets pressing and sintering, as well as the plate rolling passes. The model permits the simulation of structures, where the values of the various variables of the fabrication processes can be studied and modified. The following variables were analyzed: microspheres diameters, density of the powder/microspheres mixing, microspheres density, fuel volume fraction, sintering densification, and rolling passes number. In the model implementation, which was codified in DELPHI programming language, systems of structured analysis techniques were utilized. The structures simulated were visualized utilizing the AutoCAD applicative, what permitted to obtain planes sections in diverse directions. The objective of this model is to enable the analysis of the simulated structures and supply information that can help in the improvement of the dispersion microspheres fuel plates fabrication process, now in development at CDTN (Centro de Desenvolvimento da Tecnologia Nuclear) in cooperation with the CTMSP (Centro Tecnologico da Marinha em Sao Paulo). (author)

Scanning electron microscopy analysis of fuel/matrix interaction layers in highly-irradiated U-Mo dispersion fuel plates with Al and Al-Si alloy matrices

Energy Technology Data Exchange (ETDEWEB)

Keiser, Dennis D. Jr; Jue, Jan Fong; Miller, Brandon D.; Gan, Jian; Robinson, Adom B.; Medvedev, Pavel; Madden, James; Wachs, Dan; Meyer, Mitch [Nuclear Fuels and Materials Division, Idaho National Laboratory (United States)

2014-04-15

In order to investigate how the microstructure of fuel/matrix-interaction (FMI) layers change during irradiation, different U-7Mo dispersion fuel plates have been irradiated to high fission density and then characterized using scanning electron microscopy (SEM). Specifically, samples from irradiated U-7Mo dispersion fuel elements with pure Al, Al-2Si and AA4043 (-4.5 wt.%Si) matrices were SEM characterized using polished samples and samples that were prepared with a focused ion beam (FIB). Features not observable for the polished samples could be captured in SEM images taken of the FIB samples. For the Al matrix sample, a relatively large FMI layer develops, with enrichment of Xe at the FMI layer/Al matrix interface and evidence of debonding. Overall, a significant penetration of Si from the FMI layer into the U-7Mo fuel was observed for samples with Si in the Al matrix, which resulted in a change of the size (larger) and shape (round) of the fission gas bubbles. Additionally, solid fission product phases were observed to nucleate and grow within these bubbles. These changes in the localized regions of the microstructure of the U-7Mo may contribute to changes observed in the macroscopic swelling of fuel plates with Al-Si matrices.

SEM Characterization of an Irradiated Monolithic U-10Mo Fuel Plate

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B.

2010-01-01

Results of scanning electron microscopy (SEM) characterization of irradiated U-7Mo dispersion fuel plates with differing amounts of matrix Si have been reported. However, to date, no results of SEM analysis of irradiated U-Mo monolithic fuel plates have been reported. This paper describes the first SEM characterization results for an irradiated monolithic U-10Mo fuel plate. Two samples from this fuel plate were characterized. One sample was produced from the low-flux side of the fuel plate, and another was produced at the high-flux side of the fuel plate. This characterization focused on the microstructural features present at the U-10Mo foil/cladding interface, particularly the interaction zone that had developed during fabrication and irradiation. In addition, the microstructure of the foil itself was investigated, along with the morphology of the observed fission gas bubbles. It was observed that a Si-rich interaction layer was present at the U-10Mo foil/cladding interface that exhibited relatively good irradiation behavior, and within the U-10Mo foil the microstructural features differed in some respects from what is typically seen in the U-Mo powders of an irradiated dispersion fuel.

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, Jose Antonio Batista de

2011-01-01

IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm 3 for U 3 Si 2 -Al dispersion-based and 2.3 gU/cm 3 for U 3 O 8 -Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm 3 in U 3 Si 2 -Al dispersion and 3.2 gU/cm 3 U 3 O 8 -Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U 3 Si 2 -Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U 3 O 8 -Al dispersion fuel plates with 3.2 gU/cm 3 showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U 3 Si 2 production at 4.8 gU/cm 3 , with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

High density dispersion fuel

International Nuclear Information System (INIS)

Hofman, G.L.

1996-01-01

A fuel development campaign that results in an aluminum plate-type fuel of unlimited LEU burnup capability with an uranium loading of 9 grams per cm 3 of meat should be considered an unqualified success. The current worldwide approved and accepted highest loading is 4.8 g cm -3 with U 3 Si 2 as fuel. High-density uranium compounds offer no real density advantage over U 3 Si 2 and have less desirable fabrication and performance characteristics as well. Of the higher-density compounds, U 3 Si has approximately a 30% higher uranium density but the density of the U 6 X compounds would yield the factor 1.5 needed to achieve 9 g cm -3 uranium loading. Unfortunately, irradiation tests proved these peritectic compounds have poor swelling behavior. It is for this reason that the authors are turning to uranium alloys. The reason pure uranium was not seriously considered as a dispersion fuel is mainly due to its high rate of growth and swelling at low temperatures. This problem was solved at least for relatively low burnup application in non-dispersion fuel elements with small additions of Si, Fe, and Al. This so called adjusted uranium has nearly the same density as pure α-uranium and it seems prudent to reconsider this alloy as a dispersant. Further modifications of uranium metal to achieve higher burnup swelling stability involve stabilization of the cubic γ phase at low temperatures where normally α phase exists. Several low neutron capture cross section elements such as Zr, Nb, Ti and Mo accomplish this in various degrees. The challenge is to produce a suitable form of fuel powder and develop a plate fabrication procedure, as well as obtain high burnup capability through irradiation testing

SEM and TEM Characterization of As-Fabricated U-7Mo Disperson Fuel Plates

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Yao, B.; Perez, E.; Sohn, Y.H.

2009-01-01

The starting microstructure of a dispersion fuel plate can have a dramatic impact on the overall performance of the plate during irradiation. To improve the understanding of the as-fabricated microstructures of dispersion fuel plates, SEM and TEM analysis have been performed on RERTR-9A archive fuel plates, which went through an additional hot isostatic procsssing (HIP) step during fabrication. The fuel plates had depleted U-7Mo fuel particles dispersed in either Al-2Si or 4043 Al alloy matrix. For the characterized samples, it was observed that a large fraction of the ?-phase U-7Mo alloy particles had decomposed during fabrication, and in areas near the fuel/matrix interface where the transformation products were present significant fuel/matrix interaction had occurred. Relatively thin Si-rich interaction layers were also observed around the U-7Mo particles. In the thick interaction layers, (U)(Al,Si)3 and U6Mo4Al43 were identified, and in the thin interaction layers U(Al,Si)3, U3Si3Al2, U3Si5, and USi1.88-type phases were observed. The U3Si3Al2 phase contained some Mo. Based on the results of this work, exposure of dispersion fuel plates to relatively high temperatures during fabrication impacts the overall microstructure, particularly the nature of the interaction layers around the fuel particles. The time and temperature of fabrication should be carefully controlled in order to produce the most uniform Si-rich layers around the U-7Mo particles.

Detailed measurements of local thickness changes for U-7Mo dispersion fuel plates with Al-3.5Si matrix after irradiation at different powers in the RERTR-9B experiment

Science.gov (United States)

Keiser, Dennis D.; Williams, Walter; Robinson, Adam; Wachs, Dan; Moore, Glenn; Crawford, Doug

2017-10-01

The Materials Management and Minimization program is developing fuel designs to replace highly enriched fuel with fuels of low enrichment. Swelling is an important irradiation behavior that needs to be well understood. Data from high resolution thickness measurements performed on U-7Mo dispersion fuel plates with Al-Si alloy matrices that were irradiated at high power is sparse. This paper reports the results of detailed thickness measurements performed on two dispersion fuel plates that were irradiated at relatively high power to high fission densities in the Advanced Test Reactor in the same RERTR-9B experiment. Both plates were irradiated to similar fission densities, but one was irradiated at a higher power than the other. The goal of this work is to identify any differences in the swelling behavior when fuel plates are irradiated at different powers to the same fission densities. Based on the results of detailed thickness measurments, more swelling occurs when a U-7Mo dispersion fuel with Al-3.5Si matrix is irradiated to a high fission density at high power compared to one irradiated at a lower power to high fission density.

SEM characterization of an irradiated monolithic U-10Mo fuel plate

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B.; Finlay, M.R.

2010-01-01

Results of scanning electron microscopy (SEM) characterization of irradiated U-7Mo dispersion fuel plates with differing amounts of matrix Si have been reported. However, to date, no results of SEM analysis of irradiated U-Mo monolithic fuel plates have been reported. This paper describes the first SEM characterization results for an irradiated monolithic U-10Mo fuel plate. Two samples from this fuel plate were characterized. One sample was produced from the low-flux side of the fuel plate, and another was produced at the high-flux side of the fuel plate. This characterization focused on the microstructural features present at the U-10Mo foil/AA6061 cladding interface, particularly the interaction zone that had developed during fabrication and any continued development during irradiation. In addition, the microstructure of the foil itself was investigated, along with the morphology of the observed fission gas bubbles. It was observed that a Si-rich interaction layer was present at the U-10Mo foil/cladding interface that exhibited relatively good irradiation behavior, and within the U-10Mo foil the microstructural features differed in some respects from what is typically seen in the U-7Mo powders of an irradiated dispersion fuel. (author)

Mechanical Calculations on U-Mo Dispersion fuel plates with MAIA

International Nuclear Information System (INIS)

Marelle, V.; Huet, F.; Lemoine, P.

2005-01-01

CEA has developed a 2D thermo-mechanical code, called MAIA, for modelling the behaviour of U-Mo dispersion fuel. MAIA uses a finite element method for the resolution of the thermal and mechanical problems. Physical models, issued of the DOE-ANL code PLATE, evaluate the fission products swelling and the volume fraction of the interaction between U-Mo and Al. They allow establishing strains in the meat imposed as loading for the mechanical calculation. MAIA has been validated on the irradiations IRIS 1 and RERTR-3 and a rather good agreement is obtained with post irradiation examinations. MAIA is used to calculate the last irradiation of the French UMo group, IRIS 2. MAIA predicts a maximum temperature of 112 deg. C and meat swelling of 16%. Mechanical calculations are finally performed to evaluate the sensitivity to some mechanical hypotheses such as constitutive laws and the way the meat swelling is applied. (author)

Modelling of U-Mo/Al Dispersion fuel fission induced swelling and creep

Energy Technology Data Exchange (ETDEWEB)

Jeong, Gwan Yoon; Sohn, Dong Seong [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Argonne (United States)

2014-05-15

In a Dispersion fuel which U-Mo particles are dispersed in Al metal matrix, a similar phenomenon forming a bulge region was observed but it is difficult to quantify and construct a model for explaining creep and swelling because of its complex microstructure change during irradiation including interaction layer (IL) and porosity formation. In a Dispersion fuel meat, fission product induces fuel particles swelling and it has to be accommodated by the deformation of the Al matrix and newly formed IL during irradiation. Then, it is reasonable that stress from fuel swelling in the complex structure should be relaxed by local adjustments of particles, Al matrix, and IL. For analysis of U-Mo/Al Dispersion fuel creep, the creep of U-Mo particle, Al matrix, and IL should be considered. Moreover, not only fuel particle swelling and IL growth, but also fuel and Al matrix consumptions due to IL formation are accounted in terms of their volume fraction changes during irradiation. In this work, fuel particles, Al matrix and IL are treated in a way of homogenized constituents: Fuel particles, Al matrix and IL consist of an equivalent meat during irradiation. Meat volume swelling of two representative plates was measured: One (Plate A) was a pure Al matrix with 6g/cc uranium loading, the other (Plate B) a silicon added Al matrix with 8g/cc uranium loading. The meat swelling of calculated as a function of burnup. The meat swelling of calculation and measurement was compared and the creep rate coefficients for Al and IL were estimated by repetitions. Based on assumption that only the continuous phase of Al-IL combined matrix accommodated the stress from fuel particle swelling and it was allowed to have creep deformation, the homogenization modeling was performed. The meat swelling of two U-Mo/Al Dispersion fuel plates was modeled by using homogenization model.

Modelling of U-Mo/Al Dispersion fuel fission induced swelling and creep

International Nuclear Information System (INIS)

Jeong, Gwan Yoon; Sohn, Dong Seong; Kim, Yeon Soo

2014-01-01

In a Dispersion fuel which U-Mo particles are dispersed in Al metal matrix, a similar phenomenon forming a bulge region was observed but it is difficult to quantify and construct a model for explaining creep and swelling because of its complex microstructure change during irradiation including interaction layer (IL) and porosity formation. In a Dispersion fuel meat, fission product induces fuel particles swelling and it has to be accommodated by the deformation of the Al matrix and newly formed IL during irradiation. Then, it is reasonable that stress from fuel swelling in the complex structure should be relaxed by local adjustments of particles, Al matrix, and IL. For analysis of U-Mo/Al Dispersion fuel creep, the creep of U-Mo particle, Al matrix, and IL should be considered. Moreover, not only fuel particle swelling and IL growth, but also fuel and Al matrix consumptions due to IL formation are accounted in terms of their volume fraction changes during irradiation. In this work, fuel particles, Al matrix and IL are treated in a way of homogenized constituents: Fuel particles, Al matrix and IL consist of an equivalent meat during irradiation. Meat volume swelling of two representative plates was measured: One (Plate A) was a pure Al matrix with 6g/cc uranium loading, the other (Plate B) a silicon added Al matrix with 8g/cc uranium loading. The meat swelling of calculated as a function of burnup. The meat swelling of calculation and measurement was compared and the creep rate coefficients for Al and IL were estimated by repetitions. Based on assumption that only the continuous phase of Al-IL combined matrix accommodated the stress from fuel particle swelling and it was allowed to have creep deformation, the homogenization modeling was performed. The meat swelling of two U-Mo/Al Dispersion fuel plates was modeled by using homogenization model

Characterization of the Microstructure of Irradiated U-Mo Dispersion Fuel with a Matrix that Contains Si

International Nuclear Information System (INIS)

Keiser, Jr. D.D.; Robinson, A.B.; Jue, J.F.; Medvedev, P.; Finlay, M.R.

2009-01-01

RERTR U-Mo dispersion fuel plates are being developed for application in research reactors throughout the world. Of particular interest is the irradiation performance of U-Mo dispersion fuels with Si added to the Al matrix. Si is added to improve the performance of U-Mo dispersion fuels. Microstructural examinations have been performed on fuel plates with Al-2Si matrix after irradiation to around 50% LEU burnup. Si-rich layers were observed in many areas around the various U-7Mo fuel particles. In one local area of one of the samples, where the Si-rich layer had developed into a layer devoid of Si, relatively large fission gas bubbles were observed in the interaction phase. There may be a connection between the growth of these bubbles and the amount of Si present in the interaction layer. Overall, it was found that having Si-rich layers around the fuel particles after fuel plate fabrication positively impacted the overall performance of the fuel plate

A comparison of the metallurgical behaviour of dispersion fuels with uranium silicides and U6Fe as dispersants

International Nuclear Information System (INIS)

Nazare, S.

1984-01-01

In the past few years metallurgical studies have been carried out to develop fuel dispersions with U-densities up to 7.0 Mg U m -3 . Uranium silicides have been considered to be the prime candidates as dispersants; U 6 Fe being a potential alternative on account of its higher U-density. The objective of this paper is to compare the metallurgical behaviour of these two material combinations with regard to the following aspects: (1) preparation of the compounds U 3 Si, U 3 Si 2 and U 6 Fe; (2) powder metallurgical processing to miniature fuel element plates; (3) reaction behaviour under equilibrium conditions in the relevant portions of the ternary U-Si-Al and U-Fe-Al systems; (4) dimensional stability of the fuel plates after prolonged thermal treatment; (5) thermochemical behaviour of fuel plates at temperatures near the melting point of the cladding. Based on this data, the possible advantages of each fuel combination are discussed. (author)

Progress in development of low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.; Snelgrove, J.L.; Hayes, S.L.; Meyer, M.K.

2002-01-01

Results from post irradiation examinations and analyses of U-Mo/Al dispersion mini plates are presented. Irradiation test RERTR-5 contained mini- fuel plates with fuel loadings of 6 and 8 g U cm -3 . The fuel material consisted of 6, 7 and 10 wt. % Mo-uranium-alloy powders in atomized and machined form. The swelling behavior of the various fuel types is analyzed, indicating athermal swelling of the U-Mo alloy and temperature-dependent swelling owing to U-Mo/Al interdiffusion. (author)

Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

Energy Technology Data Exchange (ETDEWEB)

Leenaers, A., E-mail: aleenaer@sckcen.be [Nuclear Materials Science Institute, SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Van den Berghe, S.; Koonen, E.; Kuzminov, V. [Nuclear Materials Science Institute, SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Detavernier, C. [Department of Solid State Sciences, Ghent University, Krijgslaan 281/S1, 9000 Ghent (Belgium)

2015-03-15

In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK• CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% {sup 235}U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL–matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium–Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)–matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

Science.gov (United States)

Leenaers, A.; Van den Berghe, S.; Koonen, E.; Kuzminov, V.; Detavernier, C.

2015-03-01

In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK•CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% 235U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL-matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)-matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

Parametric study of the deformation of U3Si2-Al dispersion fuel plates

International Nuclear Information System (INIS)

Vieira, Edeval

2011-01-01

The Nuclear and Energy Research Institute - IPEN-CNEN/SP produces routinely the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U 3 Si 2 -Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed with base on information obtained from literature, which were used as premises for defining the current manufacturing procedures, according to a methodology with essentially empirical character. Despite the current rolling process to be perfectly stable and highly reproducible, it is not well characterized and therefore is not fully known. The objective of this work is to characterize the rolling process for producing fuel plates, specifically the evolution of dimensional parameters of the fuel plate as a function of its deformation in the rolling process. Results are presented in terms of the evolution of the thickness of the fuel meat and cladding of the fuel plate along the deformation, as well as the terminals defects, microstructure and porosity of the fuel meat. (author)

Transmission electron microscopy characterization of irradiated U-7Mo/Al-2Si dispersion fuel

International Nuclear Information System (INIS)

Gan, J.; Keiser, D.D.; Wachs, D.M.; Robinson, A.B.; Miller, B.D.; Allen, T.R.

2010-01-01

The plate-type dispersion fuels, with the atomized U(Mo) fuel particles dispersed in the Al or Al alloy matrix, are being developed for use in research and test reactors worldwide. It is found that the irradiation performance of a plate-type dispersion fuel depends on the radiation stability of the various phases in a fuel plate. Transmission electron microscopy was performed on a sample (peak fuel mid-plane temperature ∼109 deg. C and fission density ∼4.5 x 10 27 f m -3 ) taken from an irradiated U-7Mo dispersion fuel plate with Al-2Si alloy matrix to investigate the role of Si addition in the matrix on the radiation stability of the phase(s) in the U-7Mo fuel/matrix interaction layer. A similar interaction layer that forms in irradiated U-7Mo dispersion fuels with pure Al matrix has been found to exhibit poor irradiation stability, likely as a result of poor fission gas retention. The interaction layer for both U-7Mo/Al-2Si and U-7Mo/Al fuels is observed to be amorphous. However, unlike the latter, the amorphous layer for the former was found to effectively retain fission gases in areas with high Si concentration. When the Si concentration becomes relatively low, the fission gas bubbles agglomerate into fewer large pores. Within the U-7Mo fuel particles, a bubble superlattice ordered as fcc structure and oriented parallel to the bcc metal lattice was observed where the average bubble size and the superlattice constant are 3.5 nm and 11.5 nm, respectively. The estimated fission gas inventory in the bubble superlattice correlates well with the fission density in the fuel.

Effect of in-pile degradation of the meat thermal conductivity on the maximum temperature of the plate-type U-Mo dispersion fuels

International Nuclear Information System (INIS)

Medvedev, Pavel G.

2009-01-01

Effect of in-pile degradation of thermal conductivity on the maximum temperature of the plate-type research reactor fuels has been assessed using the steady-state heat conduction equation and assuming convection cooling. It was found that due to very low meat thickness, characteristic for this type of fuel, the effect of thermal conductivity degradation on the maximum fuel temperature is minor. For example, the fuel plate featuring 0.635 mm thick meat operating at heat flux of 600 W/cm2 would experience only a 20 C temperature rise if the meat thermal conductivity degrades from 0.8 W/cm-s to 0.3 W/cm-s. While degradation of meat thermal conductivity in dispersion-type U-Mo fuel can be very substantial due to formation of interaction layer between the particles and the matrix, and development of fission gas filled porosity, this simple analysis demonstrates that this phenomenon is unlikely to significantly affect the temperature-based safety margin of the fuel during normal operation.

Irradiation behavior of low-enriched U/sub 6/Fe-Al dispersion fuel elements

Energy Technology Data Exchange (ETDEWEB)

Hofman, G.L.; Domagala, R.F.; Copeland, G.L.

1987-10-01

An irradiation test of miniature fuel plates containing low-enriched (20% /sup 235/U)U/sub 6/Fe dispersed and clad in Al was performed. The postirradiation examination shows U/sub 6/Fe to form extensive fission gas bubbles at burnups of only approx. = 20% of the original 20% fuel enrichment. Plate failure by fission gas-driven pillowing occurred at approx. = 40% burnup. This places U/sub 6/FE at the lowest burnup capability among low enriched dispersion fuels that have been tested for use in research and test reactors

Influence of the silicon content on the core corrosion properties of dispersion type fuel plates; Influencia del Contenido en silicio sobre la corrosion acuosa de los nucleos de placas combustibles

Energy Technology Data Exchange (ETDEWEB)

Calvo, C; Saenz de Tejada, L M; Diaz Diaz, J

1969-07-01

A new process to produce aluminium base dispersion type fuel plates has been developed at the Spanish JEN (Junta de Energia Nuclear). The dispersed fuel material is obtained by an aluminothermic process to render a stoichiometric cermet of UAI{sub 3} and AI{sub 2}O{sub 3} according to the reaction. (Author)

Modeling Thermal and Stress Behavior of the Fuel-clad Interface in Monolithic Fuel Mini-plates

International Nuclear Information System (INIS)

Miller, Gregory K.; Medvedev, Pavel G.; Burkes, Douglas E.; Wachs, Daniel M.

2010-01-01

As part of the Global Threat Reduction Initiative, a fuel development and qualification program is in process with the objective of qualifying very high density low enriched uranium fuel that will enable the conversion of high performance research reactors with operational requirements beyond those supported with currently available low enriched uranium fuels. The high density of the fuel is achieved by replacing the fuel meat with a single monolithic low enriched uranium-molybdenum fuel foil. Doing so creates differences in the mechanical and structural characteristics of the fuel plate because of the planar interface created by the fuel foil and cladding. Furthermore, the monolithic fuel meat will dominate the structural properties of the fuel plate rather than the aluminum matrix, which is characteristic of dispersion fuel types. Understanding the integrity and behavior of the fuel-clad interface during irradiation is of great importance for qualification of the new fuel, but can be somewhat challenging to determine with a single technique. Efforts aimed at addressing this problem are underway within the fuel development and qualification program, comprised of modeling, as-fabricated plate characterization, and post-irradiation examination. An initial finite element analysis model has been developed to investigate worst-case scenarios for the basic monolithic fuel plate structure, using typical mini-plate irradiation conditions in the Advanced Test Reactor. Initial analysis shows that the stress normal to the fuel-clad interface dominates during irradiation, and that the presence of small, rounded delaminations at the interface is not of great concern. However, larger and/or fuel-clad delaminations with sharp corners can create areas of concern, as maximum principal cladding stress, strain, displacement, and peak fuel temperature are all significantly increased. Furthermore, stresses resulting from temperature gradients that cause the plate to bow or buckle in

Properties of U3Si2-Al dispersion fuel element and its application

International Nuclear Information System (INIS)

Yin Changgeng

2001-01-01

The properties of U 3 Si 2 fuel and U 3 Si 2 -Al dispersion fuel element are introduced, which include U-loading; the banding quality, U-homogeneity and 'dog-bone' phenomenon, the minimum thickness of cladding and the corrosion performances. The fabrication technique of fuel elements, NDT for fuel plates, assemble technique of fuel elements and the application of U 3 Si 2 -Al dispersion fuel elements in the world are introduced

Irradiation behavior of uranium-silicide dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.; Neimark, L.A.

1984-01-01

This paper describes and analyzes the irradiation behavior of experimental fuel plates containing U 3 Si, U 3 Si-1.5 w/o Al, and U 3 Si 2 particulate fuel dispersed and clad in aluminum. The fuel is nominally 19.9%-enriched 235 U and the fuel volume fraction in the central ''meat'' section of the plates is approximately 33%. Sets of fuel plates were removed from the Oak Ridge Research reactor at burnup levels of 35, 83, and 94% 235 U depletion and examined at the Alpha-Gamma Hot-Cell Facility at Argonne National Laboratory. The results of the examination may be summarized as follows. The dimensional stability of the U 3 Si 2 and pure U 3 Si fuel was excellent throughout the entire burnup range, with uniform plate thickness increases up to a maximum of 4 mils at the highest burnup level (94% 235 U depletion). This corresponds to a meat volume increase of 11%. The swelling was partially due to solid fission products but to a larger extent to fission gas bubbles. The fission gas bubbles in U 3 Si 2 were small (submicrometer size) and very uniformly distributed, indicating great stability. To a large extent this was also the case for U 3 Si; however, larger bubbles ( 3 Si-1.5 w/o Al fuel became unstable at the higher burnup levels. Fission gas bubbles were larger than in the other two fuels and were present throughout the fuel particles. At 94% 235 U depletion, the formation of fission gas bubbles with diameters up to 20 mils caused the plates to pillow. It is proposed that aluminum in U 3 Si destabilizes fission gas bubble formation to the point of severe breakaway swelling in the prealloyed silicide fuel. (author)

Irradiation behavior of U 6Mn-Al dispersion fuel elements

Science.gov (United States)

Meyer, M. K.; Wiencek, T. C.; Hayes, S. L.; Hofman, G. L.

2000-02-01

Irradiation testing of U 6Mn-Al dispersion fuel miniplates was conducted in the Oak Ridge Research Reactor (ORR). Post-irradiation examination showed that U 6Mn in an unrestrained plate configuration performs similarly to U 6Fe under irradiation, forming extensive and interlinked fission gas bubbles at a fission density of approximately 3×10 27 m-3. Fuel plate failure occurs by fission gas pressure driven `pillowing' on continued irradiation.

Fission induced swelling of U–Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo, E-mail: yskim@anl.gov [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Jeong, G.Y. [Ulsan National Institute of Science and Technology, 50 UNIST-gil, Eonyang-eup, Uljoo-gun, Ulsan 689-798 (Korea, Republic of); Park, J.M. [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Robinson, A.B. [Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States)

2015-10-15

Fission-induced swelling of U–Mo/Al dispersion fuel meat was measured using microscopy images obtained from post-irradiation examination. The data of reduced-size plate-type test samples and rod-type test samples were employed for this work. A model to predict the meat swelling of U–Mo/Al dispersion fuel was developed. This model is composed of several submodels including a model for interaction layer (IL) growth between U–Mo and Al matrix, a model for IL thickness to IL volume conversion, a correlation for the fission-induced swelling of U–Mo alloy particles, a correlation for the fission-induced swelling of IL, and models of U–Mo and Al consumption by IL growth. The model was validated using full-size plate data that were not included in the model development.

Progress in qualifying low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Hayes, S.L.; Meyer, M.K.

2001-01-01

The U.S. Reduced Enrichment for Research and Test Reactors program is working to qualify dispersions of U-Mo alloys in aluminum with fuel-meat densities of 8 to 9 gU cm -3 . Post irradiation examinations of the small fuel plates irradiated in the Advanced Test Reactor during the high-temperature RERTR-3 tests are virtually complete, and analysis of the large quantity of data obtained is underway. We have observed that the swelling of the fuel plates is stable and modest and that the swelling is dominated by the temperature-dependent interaction of the U-Mo fuel and the aluminum matrix. In order to extract detailed information about the behavior of these fuels from the data, a complex fuel-plate thermal model is being developed to account for the effects of the changing fission rate and thermal conductivity of the fuel meat during irradiation. This paper summarizes the empirical results of the post irradiation examinations and the preliminary results of the model development. In addition, the schedule for irradiation of full-sized elements in the HFR-Petten is briefly discussed. (author)

Microstructural characterization of an irradiated RERTR-6 U-7Mo/AA4043 alloy dispersion fuel plate specimen blister-tested to a final temperature of 500 °C

Science.gov (United States)

Keiser, Dennis D.; Jue, Jan-Fong; Gan, Jian; Miller, Brandon D.; Robinson, Adam B.; Madden, James W.; Ross Finlay, M.; Moore, Glenn; Medvedev, Pavel; Meyer, Mitch

2017-05-01

The Material Management and Minimization (M3) Reactor Conversion Program, in the past called the Reduced Enrichment for Research and Test Reactor (RERTR) Program, is developing low-enriched uranium (LEU) fuels for application in research and test reactors. U-Mo alloy dispersion fuel is one type being developed. Blister testing has been performed on different fuel plate samples to determine the margin to failure for fuel plates irradiated to different fission densities. Microstructural characterization was performed using scanning electron microscopy and transmission electron microscopy on a sample taken from a U-7Mo/AA4043 matrix dispersion fuel plate irradiated in the RERTR-6 experiment that was blister-tested up to a final temperature of 500 °C. The results indicated that two types of grain/cell boundaries were observed in the U-7Mo fuel particles, one with a relatively low Mo content and fission gas bubbles and a second type enriched in Si, due to interdiffusion from the Si-containing matrix, with little evidence of fission gas bubbles. With respect to the behavior of the major fission gas Xe, a significant amount of the Xe was still observed within the U-7Mo fuel particle, along with microns into the AA4043 matrix. For the fuel/matrix interaction layers that form during fabrication and then grow during irradiation, they change from the as-irradiated amorphous structure to one that is crystalline after blister testing. In the AA4043 matrix, the original Si-rich precipitates, which are typically observed in as-irradiated U-Mo dispersion fuel, get consumed due to interdiffusion with the U-7Mo fuel particles during the blister test. Finally, the fission gas bubbles that were originally around 3 nm in diameter and resided on a fission gas superlattice (FGS) in the intragranular regions of as-irradiated U-7Mo fuel grew in size (up to ∼20 nm diameter) during blister testing and, in many areas, are no longer organized as a superlattice.

Microstructural characterization of an irradiated RERTR-6 U-7Mo/AA4043 alloy dispersion fuel plate specimen blister-tested to a final temperature of 500 °C

Energy Technology Data Exchange (ETDEWEB)

Keiser, Dennis D., E-mail: dennis.keiser@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States); Jue, Jan-Fong; Gan, Jian; Miller, Brandon D.; Robinson, Adam B.; Madden, James W. [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States); Ross Finlay, M. [Australian Nuclear Science and Technology Organization, PMB 1, Menai, NSW 2234 (Australia); Moore, Glenn; Medvedev, Pavel; Meyer, Mitch [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States)

2017-05-15

The Material Management and Minimization (M3) Reactor Conversion Program, in the past called the Reduced Enrichment for Research and Test Reactor (RERTR) Program, is developing low-enriched uranium (LEU) fuels for application in research and test reactors. U–Mo alloy dispersion fuel is one type being developed. Blister testing has been performed on different fuel plate samples to determine the margin to failure for fuel plates irradiated to different fission densities. Microstructural characterization was performed using scanning electron microscopy and transmission electron microscopy on a sample taken from a U-7Mo/AA4043 matrix dispersion fuel plate irradiated in the RERTR-6 experiment that was blister-tested up to a final temperature of 500 °C. The results indicated that two types of grain/cell boundaries were observed in the U-7Mo fuel particles, one with a relatively low Mo content and fission gas bubbles and a second type enriched in Si, due to interdiffusion from the Si-containing matrix, with little evidence of fission gas bubbles. With respect to the behavior of the major fission gas Xe, a significant amount of the Xe was still observed within the U-7Mo fuel particle, along with microns into the AA4043 matrix. For the fuel/matrix interaction layers that form during fabrication and then grow during irradiation, they change from the as-irradiated amorphous structure to one that is crystalline after blister testing. In the AA4043 matrix, the original Si-rich precipitates, which are typically observed in as-irradiated U-Mo dispersion fuel, get consumed due to interdiffusion with the U-7Mo fuel particles during the blister test. Finally, the fission gas bubbles that were originally around 3 nm in diameter and resided on a fission gas superlattice (FGS) in the intragranular regions of as-irradiated U-7Mo fuel grew in size (up to ∼20 nm diameter) during blister testing and, in many areas, are no longer organized as a superlattice.

Parametric study of fission-induced U-Mo fuel creep and structural analysis of fuel plates in view of implications for microstructure evolution

International Nuclear Information System (INIS)

Kim, Y.S.; Hofman, G.L.; Choo, Y.S.; Robinson, A.B.

2010-01-01

U-Mo fuel deformation during irradiation in U-Mo/Al dispersion plates is investigated by using the irradiation data from the RERTR-3 through -9 tests. The observation of fuel particle sintering during irradiation is also presented and its influence for fuel performance is discussed. Structural analysis was also performed to examine the relationship between the stress distribution in the plate and the location of matrix-pore formation in the plate. (author)

Mechanical behaviors of the dispersion nuclear fuel plates induced by fuel particle swelling and thermal effect II: Effects of variations of the fuel particle diameters

International Nuclear Information System (INIS)

Ding Shurong; Wang Qiming; Huo Yongzhong

2010-01-01

In order to predict the irradiation mechanical behaviors of plate-type dispersion nuclear fuel elements, the total burnup is divided into two stages: the initial stage and the increasing stage. At the initial stage, the thermal effects induced by the high temperature differences between the operation temperatures and the room temperature are mainly considered; and at the increasing stage, the intense mechanical interactions between the fuel particles and the matrix due to the irradiation swelling of fuel particles are focused on. The large-deformation thermo-elasto-plasticity finite element analysis is performed to evaluate the effects of particle diameters on the in-pile mechanical behaviors of fuel elements. The research results indicate that: (1) the maximum Mises stresses and equivalent plastic strains at the matrix increase with the fuel particle diameters; the effects of particle diameters on the maximum first principal stresses vary with burnup, and the considered case with the largest particle diameter holds the maximum values all along; (2) at the cladding near the interface between the fuel meat and the cladding, the Mises stresses and the first principal stresses undergo major changes with increasing burnup, and different variations exist for different particle diameter cases; (3) the maximum Mises stresses at the fuel particles rise with the particle diameters.

A modelling study of the inter-diffusion layer formation in U-Mo/Al dispersion fuel plates at high power

Science.gov (United States)

Ye, B.; Hofman, G. L.; Leenaers, A.; Bergeron, A.; Kuzminov, V.; Van den Berghe, S.; Kim, Y. S.; Wallin, H.

2018-02-01

Post irradiation examinations of full-size U-Mo/Al dispersion fuel plates fabricated with ZrN- or Si- coated U-Mo particles revealed that the reaction rate of irradiation-induced U-Mo-Al inter-diffusion, an important microstructural change impacting the performance of this type of fuel, transited at a threshold temperature/fission rate. The existing inter-diffusion layer (IL) growth correlation, which does not describe the transition behavior of IL growth, was modified by applying a temperature-dependent multiplication factor that transits around a threshold fission rate. In-pile irradiation data from four tests in the BR2 reactors, including FUTURE, E-FUTURE, SELEMIUM, and SELEMIUM-1a, were utilized to determine and validate the updated IL growth correlation. Irradiation behavior of the plates was simulated with the DART-2D computational code. The general agreement between the calculated and measured fuel meat swelling and constituent volume fractions as a function of fission density demonstrated the plausibility of the updated IL growth correlation. The simulation results also suggested the temperature dependence of the IL growth rate, similar to the temperature dependence of the inter-mixing rate in ion-irradiated bi-layer systems.

Evaluation of plate type fuel options for small power reactors

International Nuclear Information System (INIS)

Andrzejewski, Claudio de Sa

2005-01-01

Plate type fuels are generally used in research reactor. The utilization of this kind of configuration improves significantly the overall performance fuel. The conception of new fuels for small power reactors based in plate-type configuration needs a complete review of the safety criteria originally used to conduce power and research reactor projects. In this work, a group of safety criteria is established for the utilization of plate-type fuels in small power reactors taking into consideration the characteristics of power and research reactors. The performance characteristics of fuel elements are strongly supported by its materials properties and the adopted configuration for its fissile particles. The present work makes an orientated bibliographic investigation searching the best material properties (structural materials and fuel compounds) related to the performance fuel. Looking for good parafermionic characteristics and manufacturing exequibility associated to existing facilities in national research centres, this work proposes several alternatives of plate type fuels, considering its utilization in small power reactors: dispersions of UO 2 in stainless steel, of UO 2 in zircaloy, and of U-Mo alloy in zircaloy, and monolithic plates of U-Mo cladded with zircaloy. Given the strong dependency of radiation damage with temperature increase, the safety criteria related to heat transfer were verified for all the alternatives, namely the DNBR; coolant temperature lower than saturation temperature; peak meat temperature to avoid swelling; peak fuel temperature to avoid meat-matrix reaction. It was found that all alternatives meet the safety criteria including the 0.5 mm monolithic U-Mo plate cladded with zircaloy. (author)

Determination of elastic constants of fuels plates based on uranium by ultrasound testing

International Nuclear Information System (INIS)

Moreira Castro, Martin Ignacio

2015-01-01

Current nuclear reactors use as U-235 U-enriched compounds enriched with U-235, requiring U-alloys that increase the amount of atoms available for nuclear fission in a convenient way. This study was carried out on fuel plates manufactured in the Chilean Nuclear Energy Commission, whose cores are composed of a dispersed mixture Al-U_3Si_2 and Al-U_7Mo, with different densities of uranium, covered by a coating of Al6061. The objective was to characterize elastically and classify the fuel plates analyzed. Specifically, five Al-U_3Si_2 fuel plates with 1.7 gU/cm"3, eight A-U_3Si_2 with 3.4 gU/cm"3, five of A-l U_3Si_2 with 4.8 gU/cm"3 were successfully studied. The apparent elastic constants (Young and Shear modules, and Poisson coefficient) were determined in the area where the fuel is located (MEAT) by means of an ultrasound sampling technique, thus being able to characterize them and classify them according to their composition. The behavior of the elastic constants generally shows a tendency to decrease as the amount of U_3Si_2 particles dispersed in the MEAT zone of the fuel plates increases. In addition, the non-destructive test method used made it possible to detect several differences between the fuel plates analyzed, such as the amount of reduction in rolling, among others. Additionally, six experimental fuel miniplates were analyzed whose meat were formed by a dispersion of the Al-UMo type, specifically: two of Al-U_7Mo with 6.0 gU/cm"3, two of Al-U_7Mo with 7.0 gU/ cm"3 and two of Al-U_7Mo with 8.0 gU/cm"3. The response of the U-Mo fuel miniplates against this technique was not good, so several ideas were proposed to improve this situation

Postirradiation Examination Of U3O8-AL Plate Type Dispersion Fuel Element

International Nuclear Information System (INIS)

Nasution-Hasbullah; Sugondo; Amin, D.L.; Siti-Amini

1996-01-01

Postirradiation examination of plate type spent fuel element RIE-01 has been carried out in order to observer its physical changes and performance under irradiation in the reactor. The irradiation has been time more than two years with a declared burnup of 51.04 %. The examination included visual and dimensional measurement, measurement of burn-up distribution, wipe test and metallographic analysis. The results showed that all fuel plates retained their integrity. The colour changes were occurred on most of the plates significant suggesting that it was generated from the oxide layer formation. From gamma-scanning examination it could be deducted that the highest burn-up distribution of the plate was at position of 30 cm from the bottom. A more homogeneous distribution was found in the middle plate of the bundle. The increased plate thickness, as revealed by dimensional measurements as in agreement with the burn-up distribution pattern. Despite the changes observed in could be concluded that all changes occurred were still within the allowable limits and therefore it can recommended that an increase of the burn-up level above 51,04 % is still quite possible

Irradiation behavior of U{sub 6}Mn-Al dispersion fuel elements

Energy Technology Data Exchange (ETDEWEB)

Meyer, M.K. E-mail: mitchell.meyer@anl.gov; Wiencek, T.C.; Hayes, S.L.; Hofman, G.L

2000-04-01

Irradiation testing of U{sub 6}Mn-Al dispersion fuel miniplates was conducted in the Oak Ridge Research Reactor (ORR). Post-irradiation examination showed that U{sub 6}Mn in an unrestrained plate configuration performs similarly to U{sub 6}Fe under irradiation, forming extensive and interlinked fission gas bubbles at a fission density of approximately 3x10{sup 27} m{sup -3}. Fuel plate failure occurs by fission gas pressure driven 'pillowing' on continued irradiation.

Fuel cell cooler-humidifier plate

Science.gov (United States)

Vitale, Nicholas G.; Jones, Daniel O.

2000-01-01

A cooler-humidifier plate for use in a proton exchange membrane (PEM) fuel cell stack assembly is provided. The cooler-humidifier plate combines functions of cooling and humidification within the fuel cell stack assembly, thereby providing a more compact structure, simpler manifolding, and reduced reject heat from the fuel cell. Coolant on the cooler side of the plate removes heat generated within the fuel cell assembly. Heat is also removed by the humidifier side of the plate for use in evaporating the humidification water. On the humidifier side of the plate, evaporating water humidifies reactant gas flowing over a moistened wick. After exiting the humidifier side of the plate, humidified reactant gas provides needed moisture to the proton exchange membranes used in the fuel cell stack assembly. The invention also provides a fuel cell plate that maximizes structural support within the fuel cell by ensuring that the ribs that form the boundaries of channels on one side of the plate have ends at locations that substantially correspond to the locations of ribs on the opposite side of the plate.

A cellular automaton method to simulate the microstructure and evolution of low-enriched uranium (LEU) U–Mo/Al dispersion type fuel plates

Energy Technology Data Exchange (ETDEWEB)

Drera, Saleem S., E-mail: saleem.drera@gmail.com [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); Hofman, Gerard L. [Argonne National Laboratory, Chicago, IL 60439 (United States); Kee, Robert J. [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); King, Jeffrey C. [Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO 80401 (United States)

2014-10-15

Highlights: • This article presents a cellular automata (CA) algorithm to synthesize the growth of intermetallic interaction layers in U–Mo/Al dispersion fuel. • The method utilizes a 3D representation of the fuel, which is discretized into separate voxels that can change identy based on derived CA rules. • The CA model is compared to ILT measurements for RERTR experimental data. • The primary objective of the model is to synthesize three-dimensional microstructures that can be used in subsequent thermal and mechanical modeling. • The CA model can be used for predictive analysis. For example, it can be used to study the dependence of temperature on interaction layer growth. - Abstract: Low-enriched uranium (LEU) fuel plates for high power materials test reactors (MTR) are composed of nominally spherical uranium–molybdenum (U–Mo) particles within an aluminum matrix. Fresh U–Mo particles typically range between 10 and 100 μm in diameter, with particle volume fractions up to 50%. As the fuel ages, reaction–diffusion processes cause the formation and growth of interaction layers that surround the fuel particles. The growth rate depends upon the temperature and radiation environment. The cellular automaton algorithm described in this paper can synthesize realistic random fuel-particle structures and simulate the growth of the intermetallic interaction layers. Examples in the present paper pack approximately 1000 particles into three-dimensional rectangular fuel structures that are approximately 1 mm on each side. The computational approach is designed to yield synthetic microstructures consistent with images from actual fuel plates and is validated by comparison with empirical data on actual fuel plates.

Development method for measuring thickness of nuclei and coating of fuel plates

International Nuclear Information System (INIS)

Borges Junior, Reinaldo

2013-01-01

One of the most important components of a nuclear reactor is the Nuclear Fuel. Currently, the most advanced commercial fuel, whose applicability in Brazilian reactors has been developed by IPEN since 1985, is the silicide U 3 Si 2 . This is formed by fuel plates with nuclei dispersion (where the fissile material (U 3 Si 2 ) is homogeneously dispersed in a matrix of aluminum) coated aluminum. This fuel is produced in Brazil with developed technology, the result of the efforts made by the group of manufacturing nuclear fuel (CCN - Center of Nuclear Fuel) of IPEN. Considering the necessity of increasing the power of the IEA- R1 and Brazilian Multipurpose Reactor Building (RMB), for the production of radioisotopes - mainly for the area of medicine - there will be significant increase in the production of nuclear fuel at IPEN. Given this situation, if necessary, make the development of more modern and automated classification techniques. Aiming at this goal, this work developed a new computational method for measuring thickness of core and cladding of fuel plates, which are able to perform such measurements in less time and with more meaningful statistical data when compared with the current method of measurement. (author)

Comparison of irradiation behavior of different uranium silicide dispersion fuel element designs

International Nuclear Information System (INIS)

Hofman, G.L.; Rest, J.; Snelgrove, J.L.

1995-01-01

Calculations of fuel swelling of U 3 SiAl-Al and U 3 Si 2 were performed for various dispersion fuel element designs. Breakaway swelling criteria in the form of critical fuel volume fractions were derived with data obtained from U 3 SiAl-Al plate irradiations. The results of the analysis show that rod-type elements remain well below the pillowing threshold. However, tubular fuel elements, which behave essentially like plates, will likely develop pillows or blisters at around 90% 235 U burnup. The U 3 Si 2 -Al compounds demonstrate stable swelling behavior throughout the entire burnup range for all fuel element designs

A model to predict failure of irradiated U–Mo dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Burkes, Douglas E., E-mail: Douglas.Burkes@pnnl.gov; Senor, David J.; Casella, Andrew M.

2016-12-15

Highlights: • Simple model to predict failure of dispersion fuel meat designs. • Evaluated as a function of fabrication parameters and irradiation conditions. • Predictions compare well with experimental measurements of miniature fuel plates. • Interaction layer formation reduces matrix strength and increases temperature. • Si additions to the matrix appear effective only at moderate heat flux and burnup. - Abstract: Numerous global programs are focused on the continued development of existing and new research and test reactor fuels to achieve maximum attainable uranium loadings to support the conversion of a number of the world’s remaining high-enriched uranium fueled reactors to low-enriched uranium fuel. Some of these programs are focused on development and qualification of a fuel design that consists of a uranium–molybdenum (U–Mo) alloy dispersed in an aluminum matrix as one option for reactor conversion. The current paper extends a failure model originally developed for UO{sub 2}-stainless steel dispersion fuels and uses currently available thermal–mechanical property information for the materials of interest in the currently proposed design. A number of fabrication and irradiation parameters were investigated to understand the conditions at which failure of the matrix, classified as onset of pore formation in the matrix, might occur. The results compared well with experimental observations published as part of the Reduced Enrichment for Research and Test Reactors (RERTR)-6 and -7 mini-plate experiments. Fission rate, a function of the {sup 235}U enrichment, appeared to be the most influential parameter in premature failure, mainly as a result of increased interaction layer formation and operational temperature, which coincidentally decreased the strength of the matrix and caused more rapid fission gas production and recoil into the surrounding matrix material. Addition of silicon to the matrix appeared effective at reducing the rate of

Mechanical analysis of UMo/Al dispersion fuel

International Nuclear Information System (INIS)

Jeong, Gwan Yoon; Kim, Yeon Soo; Sohn, Dong-Seong

2015-01-01

Deformation of fuel particles and mass transfer from the transverse end of fuel meat toward the meat center was observed. This caused plate thickness peaking at a location between the meat edge and the meat center. The underlying mechanism for this fuel volume transport is believed to be fission induced creep of the U–Mo/Al meat. Fuel meat swelling was measured using optical microscopy images of the cross sections of the irradiated test plates. The time-dependent meat swelling was modeled for use in numerical simulation. A distinctive discrepancy between the predicted and measured meat thickness was found at the meat ends, which was assumed to be due to creep-induced mass relocation from the meat end to the meat center region that was not considered in the meat swelling model. ABAQUS FEA simulation was performed to reproduce the observed phenomenon at the meat ends. Through the simulation, we obtained the effective creep rate constants for the interaction layers (IL) and aluminum matrix. In addition, we obtained the corresponding stress and strain analysis results that can be used to understand mechanical behavior of U–Mo/Al dispersion fuel.

Mechanical analysis of UMo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Jeong, Gwan Yoon [Ulsan National Institute of Science and Technology, Department of Nuclear Engineering, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan, 689-798 (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Sohn, Dong-Seong, E-mail: dssohn@unist.ac.kr [Ulsan National Institute of Science and Technology, Department of Nuclear Engineering, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan, 689-798 (Korea, Republic of)

2015-11-15

Deformation of fuel particles and mass transfer from the transverse end of fuel meat toward the meat center was observed. This caused plate thickness peaking at a location between the meat edge and the meat center. The underlying mechanism for this fuel volume transport is believed to be fission induced creep of the U–Mo/Al meat. Fuel meat swelling was measured using optical microscopy images of the cross sections of the irradiated test plates. The time-dependent meat swelling was modeled for use in numerical simulation. A distinctive discrepancy between the predicted and measured meat thickness was found at the meat ends, which was assumed to be due to creep-induced mass relocation from the meat end to the meat center region that was not considered in the meat swelling model. ABAQUS FEA simulation was performed to reproduce the observed phenomenon at the meat ends. Through the simulation, we obtained the effective creep rate constants for the interaction layers (IL) and aluminum matrix. In addition, we obtained the corresponding stress and strain analysis results that can be used to understand mechanical behavior of U–Mo/Al dispersion fuel.

The Recovery of Uranium From The Rejected Fuel Plate Dispersion Type of U3O8-Al and U3Si2Al by NaOH

International Nuclear Information System (INIS)

Widodo, G; Aji, D

1998-01-01

The recovery of uranium from the rejected fuel plate dispersion type of U 3 O 8 -AI And U 3 Si 2 -AI with a dissolution has been performed.Each of 5 fragment of fuel plate dispersion of U 3 O 8 -AI or U 3 Si 2 Al of 1x4 cm size was put in the distilled glass content of 250 ml NaOH solution whit The concentration variation 10,15,20,25,and 30%,and than was heated at temperature of 102 o C and was stirred constantly by magnetic stirred.Uranium in the form of U 3 O 8 or U 3 Si 2 was separated by filtration and Either residu and filtrate was analyzed by potentiometry using modified Devies Gray method. From the experiment data it was found in the residu that presentation of uranium was 83.99-84.05% and 84.67-86.556% while in filtrate it was found 53.90 ppm and 69.3 ppm

Simulation of irradiation hardening of Zircaloy within plate-type dispersion nuclear fuel elements

Science.gov (United States)

Jiang, Yijie; Wang, Qiming; Cui, Yi; Huo, Yongzhong; Ding, Shurong

2011-06-01

Within plate-type dispersion nuclear fuel elements, the metal matrix and cladding attacked continuously by fast neutrons undergo irradiation hardening, which might have remarkable effects upon the mechanical behaviors within fuel elements. In this paper, with the irradiation hardening effect of metal materials mainly considered together with irradiation growth effect of the cladding, the three-dimensional large-deformation constitutive relations for the metal matrix and cladding are developed. The method of virtual temperature increase in the previous studies is further developed to model the irradiation swelling of fuel particles; the method of anisotropic thermal expansion is introduced to model irradiation growth of the cladding; and a method of multi-step-temperature loading is proposed to simulate the coupling features of irradiation-induced swelling of the fuel particles together with irradiation growth of the cladding. Above all, based on the developed relationship between irradiation growth at certain burnup and the loaded virtual temperatures, with considering that certain burnup corresponds to certain fast neutron fluence, the time-dependent constitutive relation due to irradiation hardening effect is replaced by the virtual-temperature-dependent one which is introduced into the commercial software to simulate the irradiation hardening effects of the matrix and cladding. Numerical simulations of the irradiation-induced mechanical behaviors are implemented with the finite element method in consideration of the micro-structure of the fuel meat. The obtained results indicate that when the irradiation hardening effects are introduced into the constitutive relations of the metal matrix and cladding: (1) higher maximum Mises stresses for certain burnup at the matrix exist with the equivalent plastic strains remaining almost the same at lower burnups; (2) the maximum Mises stresses for certain burnup at the cladding are enhanced while the maximum equivalent

Simulation of irradiation hardening of Zircaloy within plate-type dispersion nuclear fuel elements

Energy Technology Data Exchange (ETDEWEB)

Jiang Yijie; Wang Qiming; Cui Yi; Huo Yongzhong [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China); Ding Shurong, E-mail: dsr1971@163.com [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China)

2011-06-15

Within plate-type dispersion nuclear fuel elements, the metal matrix and cladding attacked continuously by fast neutrons undergo irradiation hardening, which might have remarkable effects upon the mechanical behaviors within fuel elements. In this paper, with the irradiation hardening effect of metal materials mainly considered together with irradiation growth effect of the cladding, the three-dimensional large-deformation constitutive relations for the metal matrix and cladding are developed. The method of virtual temperature increase in the previous studies is further developed to model the irradiation swelling of fuel particles; the method of anisotropic thermal expansion is introduced to model irradiation growth of the cladding; and a method of multi-step-temperature loading is proposed to simulate the coupling features of irradiation-induced swelling of the fuel particles together with irradiation growth of the cladding. Above all, based on the developed relationship between irradiation growth at certain burnup and the loaded virtual temperatures, with considering that certain burnup corresponds to certain fast neutron fluence, the time-dependent constitutive relation due to irradiation hardening effect is replaced by the virtual-temperature-dependent one which is introduced into the commercial software to simulate the irradiation hardening effects of the matrix and cladding. Numerical simulations of the irradiation-induced mechanical behaviors are implemented with the finite element method in consideration of the micro-structure of the fuel meat. The obtained results indicate that when the irradiation hardening effects are introduced into the constitutive relations of the metal matrix and cladding: (1) higher maximum Mises stresses for certain burnup at the matrix exist with the equivalent plastic strains remaining almost the same at lower burnups; (2) the maximum Mises stresses for certain burnup at the cladding are enhanced while the maximum equivalent

Characterization of an irradiated RERTR-7 fuel plate using transmission electron microscopy

International Nuclear Information System (INIS)

Gan, J.; Keiser, D.D. Jr.; Miller, B.D.; Robinson, A.B.; Medvedev, P.

2010-01-01

Transmission electron microscopy (TEM) has been used to characterize an irradiated fuel plate with Al-2Si matrix from the Reduced Enrichment Research and Test Reactor RERTR-7 experiment that was irradiated under moderate reactor conditions. The results of this work showed the presence of a bubble superlattice within the U-7Mo grains that accommodated fission gases (e.g., Xe). The presence of this structure helps the U-7Mo exhibit a stable swelling behaviour during irradiation. Furthermore, TEM analysis showed that the Si-rich interaction layers that develop around the fuel particles at the U-7Mo/matrix interface during fuel plate fabrication and irradiation become amorphous during irradiation. An important question that remains to be answered about the irradiation behaviour of U-Mo dispersion fuels is how do more aggressive irradiation conditions affect the behaviour of fission gases within the U-7Mo fuel particles and in the amorphous interaction layers on the microstructural scale that can be characterized using TEM? This paper will discuss the results of TEM analysis that was performed on a sample taken from an irradiated RERTR-7 fuel plate with Al-2Si matrix. This plate was exposed to more aggressive irradiation conditions than the RERTR-6 plate. The microstructural features present within the U-7Mo and the amorphous interaction layers will be discussed. The results of this analysis will be compared to what was observed in the earlier RERTR-6 fuel plate characterization. (author)

Fabrication of simulated plate fuel elements: Defining role of out-of-plane residual shear stress

Energy Technology Data Exchange (ETDEWEB)

Rakesh, R., E-mail: rakesh.rad87@gmail.com [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Kohli, D. [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Sinha, V.P.; Prasad, G.J. [Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Samajdar, I. [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India)

2014-02-01

Bond strength and microstructural developments were investigated during fabrication of simulated plate fuel elements. The study involved roll bonding of aluminum–aluminum (case A) and aluminum–aluminum + yttria (Y{sub 2}O{sub 3}) dispersion (case B). Case B approximated aluminum–uranium silicide (U{sub 3}Si{sub 2}) ‘fuel-meat’ in an actual plate fuel. Samples after different stages of fabrication, hot and cold rolling, were investigated through peel and pull tests, micro-hardness, residual stresses, electron and micro-focus X-ray diffraction. Measurements revealed a clear drop in bond strength during cold rolling: an observation unique to case B. This was related to significant increase in ‘out-of-plane’ residual shear stresses near the clad/dispersion interface, and not from visible signatures of microstructural heterogeneities.

Experimental investigation of critical velocity in a parallel plate research reactor fuel assembly

Energy Technology Data Exchange (ETDEWEB)

Castro, Alfredo J.A.; Scuro, Nikolas L.; Andrade, Delvonei A., E-mail: ajcastro@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNE-SP), Sao Paulo, SP (Brazil)

2017-07-01

The fuel elements of a MTR (Material Testing Reactor) type nuclear reactor are mostly composed of aluminum coated fuel plates containing the core of uranium silica (U{sub 3}Si{sub 2}) dispersed in an aluminum matrix. These plates have a thickness of the order of millimeters and are much longer in relation to their thickness. They are arranged in parallel in the assembly of the fuel element to form channels between them a few millimeters in thickness, through which there is a flow of the coolant. This configuration, combined with the need for a flow at high flow rates to ensure the cooling of the fuel element in operation, may create problems of mechanical failure of fuel plate due to the vibration induced by the flow in the channels. In the case of critical velocity excessive permanent deflections of the plates can cause blockage of the flow channel in the reactor core and lead to overheating in the plates. For this study an experimental bench capable of high volume flows and a test section that simulates a plate-like fuel element with three cooling channels were developed. The dimensions of the test section were based on the dimensions of the Fuel Element of the Brazilian Multipurpose Reactor (RMB), whose project is being coordinated by the National Commission of Nuclear Energy (CNEN). The experiments performed attained the objective of reaching Miller's critical velocity condition. The critical velocity was reached with 14.5 m/s leading to the consequent plastic deformation of the flow channel plates. (author)

Preparation of U-Si/U-Me (Me = Fe, Ni, Mn) aluminum-dispersion plate-type fuel (miniplates) for capsule irradiation

International Nuclear Information System (INIS)

Ugajin, Mitsuhiro; Itoh, Akinori; Akabori, Mitsuo

1993-06-01

Details of equipment installed, method adopted and final products were described on the preparation of uranium silicides and other fuels for capsule irradiation. Main emphasis was placed on the preparation of laboratory-scale aluminum-dispersion plate-type fuel (miniplates) loaded to the first and second JMTR silicide capsules. Fuels contained in the capsules are as follows: (A) uranium-silicide base alloys U 3 Si 2 , Mo- added U 3 Si 2 , U 3 Si 2 +U 3 Si, U 3 Si 2 +USi, U 3 Si, U 3 (Si 0.8 Ge 0.2 ), U 3 (Si 0.6 Ge 0.4 ) (B) U 6 Me-type alloys with higher uranium density U 6 Mn, U 6 Ni, U 6 (Fe 0.4 Ni 0.6 ), U 6 (Fe 0.6 Mn 0.4 ) The powder-metallurgical picture-frame method was adopted and laboratory-scale technique was established for the preparation of miniplates. As a result of inspection for capsule irradiation, miniplates were prepared to meet the requirements of specification. (author)

A review of microstructural analysis on U3Si2-Al plate-type fuel

International Nuclear Information System (INIS)

Ti Zhongxin; Guo Yibai

1995-12-01

The microstructure of U 3 Si 2 -Al plate-type fuel, that is the microstructure of fuel particles, compatibility of the fuel particles and Al matrix, fuel particles distribution, dogbone area morphology, clad and meat thickness, bone quality of clad/frame and clad/fuel core, and the effect of these factors on products quality were comprehensively investigated and analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectrometry (EDX), image processing technique, etc.. The main results are as following: U-7.7%Si alloy contains two phases: primary U 3 Si 2 and small amount of USi (about 12%), free-uranium was not detected in fuel particles; the dogbone area is the key factor affecting fuel plate quality (1 ref., 16 figs., 4 tabs.)

Observation on the irradiation behavior of U-Mo alloy dispersion fuel

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.; Park, Jong-Man

2000-01-01

Initial results from the postirradiation examination of high-density dispersion fuel test RERTR-3 are discussed. The U-Mo alloy fuels in this test were irradiated to 40% U-235 burnup at temperature ranging from 140 0 C to 240 0 C. Temperature has a significant effect on overall swelling of the test plates. The magnitude of the swelling appears acceptable and no unstable irradiation behavior is evident. (author)

Pore growth in U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo, E-mail: yskim@anl.gov [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Jeong, G.Y.; Sohn, D.-S. [Ulsan National Institute of Science and Technology, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan, 689-798 (Korea, Republic of); Jamison, L.M. [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States)

2016-09-15

U-Mo/Al dispersion fuel is currently under development in the DOE’s Material Management and Minimization program to convert HEU-fueled research reactors to LEU-fueled reactors. In some demanding conditions in high-power and high-performance reactors, large pores form in the interaction layers between the U-Mo fuel particles and the Al matrix, which pose a potential to cause fuel failure. In this study, comprehension of the formation and growth of these pores was explored. As a product, a model to predict pore growth and porosity increase was developed. The model includes three major topics: fission gas release from the U-Mo and the IL to the pores, stress evolution in the fuel meat, and the effect of amorphous IL growth. Well-characterized in-pile data from reduced-size plates were used to fit the model parameters. A data set from full-sized plates, independent and distinctively different from those used to fit the model parameters, was used to examine the accuracy of the model. The model showed fair agreement with the measured data. The model suggested that the growth of the IL has a critical effect on pore growth, as both its material properties and energetics are favorable to pore formation. Therefore, one area of the current effort, focused on suppressing IL growth, appears to be on the right track to improve the performance of this fuel.

Instrumentation of fuel elements and fuel plates

International Nuclear Information System (INIS)

Durand, J.P.; Fanjas, Y.

1993-01-01

When controlling the behaviour of a reactor or developing a new fuel concept, it is of utmost interest to have the possibility to confirm the thermohydraulic calculations by actual measurements in the fuel elements or in the fuel plates. For years, CERCA has developed the technology and supplied its customers with fuel elements equipped with pressure or temperature measuring devices according to the requirements. Recent customer projects have led to the development of a new method to introduce thermocouples directly into the fuel plate meat instead of the cladding. The purpose of this paper is to review the various instrumentation possibilities available at CERCA. (author)

Instrumentation of fuel elements and fuel plates

International Nuclear Information System (INIS)

Durand, J.P.; Fanjas, Y.

1994-01-01

When controlling the behaviour of a reactor or developing a new fuel concept, it is of utmost interest to have the possibility to confirm the thermohydraulic calculations by actual measurements in the fuel elements or in the fuel plates. For years, CERCA has developed the technology and supplied its customers with fuel elements equipped with pressure or temperature measuring devices according to the requirements. Recent customer projects have lead to the development of a new method to introduce thermocouples directly into the fuel plate meat instead of the cladding. The purpose of this paper is to review the various instrumentation possibilities available at CERCA. (author)

Irradiation testing of miniature fuel plates for the RERTR program

Energy Technology Data Exchange (ETDEWEB)

Senn, R L; Martin, M M [Oak Ridge National Laboratory, Oak Ridge, TN 37830 (United States)

1983-08-01

An irradiation test facility, which provides a test bed for irradiating a variety of miniature fuel plates miniplates) for the Reduced Enrichment Research and Test Reactors (RERTR) program, has been placed into operation. The objective of these tests is to screen various candidate fuel materials as to their suitability for replacing the highly enriched uranium fuel materials currently used by the world's test and research reactors with a lower enrichment fuel material, without significantly degrading reactor operating characteristics and power levels. The use of low uranium enrichment of about 20% {sup 235}U in place of highly enriched fuel for these reactors would reduce the potential for {sup 235}U diversion. Fuel materials currently being evaluated in this first phase of these screening tests include aluminum-base dispersion-type fuel plates with fuel cores of 1) high uranium content U{sup 3}){sup 8}-Al being developed by ORNL, 2) high uranium content UAI{sub x}-Al being developed by EG and G Idaho, Inc., and 3) very high uranium content U{sub 3}Si-Al- being developed by ANL. The miniplates are 115-mm long by 50-mm wide with overall plate thicknesses of 1.27 or 1.52 mm. The fuel core dimensions vary according to overall plate thicknesses with a minimal clad thickness requirement of 0.20 mm. Sixty such miniplates (thirty of each thickness) can be irradiated in one test facility. The irradiation test facility, designated as HFED-1 is operating in core position E-7 in the Oak Ridge Research Reactor (ORR), a 30-MW water-moderated reactor. The peak neutron flux measured for this experiment is 1.96 x 10{sup 18} neutrons m{sub -2} s{sub -1}. The various types of miniplates will achieve burnups of up to approximately 2.2x10{sup 27} fissions/m{sup 3} of fuel, which will require approximately eight full power months of irradiation. During reactor shutdown periods, the experiment is removed from the reactor, moved to a special poolside station, disassembled, and inspected

TEM investigation of irradiated U-7 weight percent Mo dispersion fuel

International Nuclear Information System (INIS)

Van den Berghe, S.

2009-01-01

In the FUTURE experiment, fuel plates containing U-7 weight percent Mo atomized powder were irradiated in the BR2 reactor. At a burn-up of approximately 33 percent 235 U (6.5 percent FIMA or 1.41 10 21 fissions/cm 3 meat), the fuel plates showed an important deformation and the irradiation was stopped. The plates were submitted to detailed PIE at the Laboratory for High and Medium level Activity. The results of these examinations were reported in the scientific report of last year and published in open literature. Since then, the microstructural aspects of the FUTURE fuel were studied in more detail using transmission electron microscopy (TEM), in an attempt to understand the nature of the interaction phase and the fission gas behavior in the atomized U(Mo) fuel. The FUTURE experiment is regarded as the definitive proof that the classical atomized U(Mo) dispersion fuel is not stable under irradiation, at least in the conditions required for normal operation of plate-type fuel. The main cause for the instability was identified to be the irradiation behavior of the U(Mo)-Al interaction phase which is formed between the U(Mo) particles and the pure aluminum matrix during irradiation. It is assumed to become amorphous under irradiation and as such cannot retain the fission gas in stable bubbles. As a consequence, gas filled voids are generated between the interaction layer and the matrix, resulting in fuel plate pillowing and failure. The objective of the TEM investigation was the confirmation of this assumption of the amorphisation of the interaction phase. A deeper understanding of the actual nature of this layer and the fission gas behaviour in these fuels in general can allow a more oriented search for a solution to the fuel failures

Effect of fission rate on the microstructure of coated UMo dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Leenaers, A.; Parthoens, Y.; Cornelis, G.; Kuzminov, V.; Koonen, E.; Van den Berghe, S.; Ye, B.; Hofman, G. L.; Schulthess, Jason

2017-10-01

Compared to previous irradiation experiments containing UMo/Al dispersion fuel plates, the SELENIUM irradiation experiment performed at the SCK.CEN BR2 reactor in 2012 showed an improved plate swelling behavior. However, in the high burn-up area of the plates a significant increase in meat thickness was still measured. The origin of this increase is currently not firmly established, but it is clear from the observed microstructure that the swelling rate still is too high for practical purposes and needs to be reduced. It was stipulated that the swelling occurred at the high burnup areas which are also the high power zones at beginning of life. For that reason, an experiment was proposed to investigate the influence of fission rate (i.e. power) on some of the observed phenomena. For this purpose, a sibling plate to a high power (BOL>470 W/cm(2)) SELENIUM plate was irradiated during four BR2 cycles. The SELENIUM 1a fuel plate was submitted to a local maximum heat flux below 350 W/cm(2), throughout the full irradiation. At the end of the last cycle, the SELENIUM 1a fuel plate reached a maximum local burnup value of close to 75%U-235 compared to 70%U-235 for the SELENIUM high power plates. When comparing to the results on the SELENIUM plates, the non-destructive tests clearly show a continued linear swelling behavior of the low power irradiated fuel plate SELENIUM 1a in the high burn-up region. The influence of the fission rate is also evidenced in the microstructural examination of the fuel showing that there is no formation of interaction layer at the high burn-up region.

Effect of fission rate on the microstructure of coated UMo dispersion fuel

Science.gov (United States)

Leenaers, A.; Parthoens, Y.; Cornelis, G.; Kuzminov, V.; Koonen, E.; Van den Berghe, S.; Ye, B.; Hofman, G. L.; Schulthess, Jason

2017-10-01

Compared to previous irradiation experiments containing UMo/Al dispersion fuel plates, the SELENIUM irradiation experiment performed at the SCK·CEN BR2 reactor in 2012 showed an improved plate swelling behavior. However, in the high burn-up area of the plates a significant increase in meat thickness was still measured. The origin of this increase is currently not firmly established, but it is clear from the observed microstructure that the swelling rate still is too high for practical purposes and needs to be reduced. It was stipulated that the swelling occurred at the high burnup areas which are also the high power zones at beginning of life. For that reason, an experiment was proposed to investigate the influence of fission rate (i.e. power) on some of the observed phenomena. For this purpose, a sibling plate to a high power (BOL>470 W/cm2) SELENIUM plate was irradiated during four BR2 cycles. The SELENIUM 1a fuel plate was submitted to a local maximum heat flux below 350 W/cm2, throughout the full irradiation. At the end of the last cycle, the SELENIUM 1a fuel plate reached a maximum local burnup value of close to 75%235U compared to 70%235U for the SELENIUM high power plates. When comparing to the results on the SELENIUM plates, the non-destructive tests clearly show a continued linear swelling behavior of the low power irradiated fuel plate SELENIUM 1a in the high burn-up region. The influence of the fission rate is also evidenced in the microstructural examination of the fuel showing that there is no formation of interaction layer at the high burn-up region.

Fabrication of high-uranium-loaded U/sub 3/O/sub 8/-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G.L.; Martin, M.M.

1980-12-01

A common plate-type fuel for research and test reactors is U/sub 3/O/sub 8/ dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the /sup 235/U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for nonpeaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service.

MTR fuel plate qualification capabilities at SCK-CEN

International Nuclear Information System (INIS)

Koonen, E.; Jacquet, P.

2002-01-01

In order to enhance the capabilities of BR2 in the field of MTR fuel plate testing, a dedicated irradiation device has been designed. In its basic version this device allows the irradiation of 3 fuel plates. The central fuel plate may be replaced by a dummy plate or a plate carrying dosimeters. A first FUTURE device has been built. A benchmark irradiation has been executed with standard BR2 fuel plates in order to qualify this device. Detailed neutronic calculations were performed and the results compared to the results of the post-irradiation examinations of the plates. These comparisons demonstrate the capability to conduct a fuel plate irradiation program under requested and well-known irradiation conditions. Further improvements are presently being designed in order to extend the ranges of heat flux and surface temperature of the fuel plates that can be handled with the FUTURE device. (author)

Microstructure of the irradiated U 3Si 2/Al silicide dispersion fuel

Science.gov (United States)

Gan, J.; Keiser, D. D.; Miller, B. D.; Jue, J.-F.; Robinson, A. B.; Madden, J. W.; Medvedev, P. G.; Wachs, D. M.

2011-12-01

The silicide dispersion fuel of U 3Si 2/Al is recognized as the best performance fuel for many nuclear research and test reactors with up to 4.8 gU/cm 3 fuel loading. An irradiated U 3Si 2/Al dispersion fuel ( 235U ˜ 75%) from the high-flux side of a fuel plate (U0R040) from the Reduced Enrichment for Research and Test Reactors (RERTR)-8 test was characterized using transmission electron microscopy (TEM). The fuel was irradiated in the Advanced Test Reactor (ATR) for 105 days. The average irradiation temperature and fission density of the U 3Si 2 fuel particles for the TEM sample are estimated to be approximately 110 °C and 5.4 × 10 27 f/m 3. The characterization was performed using a 200-kV TEM. The U/Si ratio for the fuel particle and (Si + Al)/U for the fuel-matrix-interaction layer are approximately 1.1 and 4-10, respectively. The estimated average diameter, number density and volume fraction for small bubbles (<1 μm) in the fuel particle are ˜94 nm, 1.05 × 10 20 m -3 and ˜11%, respectively. The results and their implication on the performance of the U 3Si 2/Al silicide dispersion fuel are discussed.

Development of the uranium recovery process from rejected fuel plates in the fabrication of MTR type nuclear fuel

International Nuclear Information System (INIS)

Fleming Rubio, Peter Alex

2010-01-01

The current work was made in Conversion laboratory belonging to Chilean Nuclear Energy Commission, CCHEN. This is constituted by the development of three hydrometallurgical processes, belonging to the recovery of uranium from fuel plates based on uranium silicide (U_3Si_2) process, for nuclear research reactors MTR (Material Testing Reactor) type, those that come from the Fuel Elements Manufacture Plant, PEC. In the manufacturing process some of these plates are subjected to destructive tests by quality requirement or others are rejected for non-compliance with technical specifications, such as: lack of homogenization of the dispersion of uraniferous compound in the meat, as well as the appearance of the defects, such as blisters, so-called "dog bone", "fish tail", "remote islands", among others. Because the uranium used is enriched in 19.75% U_2_3_5 isotope, which explains the high value in the market, it must be recovered for reuse, returning to the production line of fuel elements. The uranium silicide, contained in the plates, is dispersed in an aluminum matrix and covered with plates and frames of ASTM 6061 Aluminum, as a sandwich coating, commonly referred to as 'meat' (sandwich meat). As aluminum is the main impurity, the process begins with this metal dissolution, present in meat and plates, by NaOH reaction, followed by a vacuum filtration, washing and drying, obtaining a powder of uranium silicide, with a small impurities percentage. Then, the crude uranium silicide reacts with a solution of hydrofluoric acid, dissolving the silicon and simultaneously precipitating UF_4 by reaction with HNO_3, obtaining an impure UO_2(NO_3)_2 solution. The experimental work was developed and implemented at laboratory scale for the three stages pertaining to the uranium recovery process, determining for each one the optimum operation conditions: temperature, molarity or concentration, reagent excess, among others (author)

Unirradiated characteristics of U-Si alloys as dispersed-phase fuels

International Nuclear Information System (INIS)

Domagala, R.F.; Wiencek, T.C.

1987-06-01

To satisfy the power demands of many research reactors, a new LEU fuel with a high density and U content was needed. Any fuel must be compatible with Al and its alloys so that it may be fabricable as a dispersed-phase in Al alloy and Al matrix plate-type elements following, as nearly as possible, established commercial manufacturing techniques. U-Si and U-Si-Al alloys at or near the composition of U 3 Si were immediately attractive because of work documented by the Canadians. 8 refs., 2 figs

Research on the interfacial behaviors of plate-type dispersion nuclear fuel elements

Energy Technology Data Exchange (ETDEWEB)

Wang Qiming; Yan Xiaoqing [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China); Ding Shurong, E-mail: dsr1971@163.co [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China); Huo Yongzhong [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China)

2010-04-01

The three-dimensional constitutive relations are constructed, respectively, for the fuel particles, the metal matrix and the cladding of dispersion nuclear fuel elements, allowing for the effects of large deformation and thermal-elastoplasticity. According to the constitutive relations, the method of modeling their irradiation behaviors in ABAQUS is developed and validated. Numerical simulations of the interfacial performances between the fuel meat and the cladding are implemented with the developed finite element models for different micro-structures of the fuel meat. The research results indicate that: (1) the interfacial tensile stresses and shear stresses for some cases will increase with burnup, but the relative stresses will decrease with burnup for some micro-structures; (2) at the lower burnups, the interfacial stresses increase with the particle sizes and the particle volume fractions; however, it is not the case at the higher burnups; (3) the particle distribution characteristics distinctly affect the interfacial stresses, and the face-centered cubic case has the best interfacial performance of the three considered cases.

Status of fuel element technology for plate type dispersion fuels with high uranium density

International Nuclear Information System (INIS)

Hrovat, M.; Huschka, H.; Koch, K.H.; Nazare, S.; Ondracek, G.

1983-01-01

A number of about 20 Material Test and Research Reactors in Germany and abroad is supplied with fuel elements by the company NUKEM. The power of these reactors differs widely ranging from up to about 100 MW. Consequently, the uranium density of the fuel elements in the meat varies considerably depending on the reactor type and is usually within the range from 0.4 to 1.3 g U/cm 3 if HEU is used. In order to convert these reactors to lower uranium enrichment (19.75% 235-U) extensive work is carried out at NUKEM since about two years with the goal to develop fuel elements with high U-density. This work is sponsored by the German Ministry for Research and Technology in the frame of the AF-program. This paper reports on the present state of development for fuel elements with high U-density fuels at NUKEM is reported. The development works were so far concentrated on UAl x , U 3 O 8 and UO 2 fuels which will be described in more detail. In addition fuel plates with new fuels like e.g. U-Si or U-Fe compounds are developed in collaboration with KfK. The required uranium densities for some typical reactors with low, medium, and high power are listed allowing a comparison of HEU and LEU uranium density requirements. The 235-U-content in the case of LEU is raised by 18%. Two different meat thicknesses are considered: Standard thickness of 0.5 mm; and increased thickness of 0.76 mm. From this data compilation the objective follows: in the case of conversion to LEU (19.75% 235-U-enrichment), uranium densities have to be made available up to 24 gU/cm 3 meat for low power level reactors, up to 33 gU/cm 3 meat for medium power level reactors, and between 5.75 and 7.03 g/cm 3 meat for high power level reactors according to this consideration

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements; Procedimentos de fabricacao de elementos combustiveis a base de dispersoes com alta concentracao de uranio

Energy Technology Data Exchange (ETDEWEB)

Souza, Jose Antonio Batista de

2011-07-01

IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm{sup 3} for U{sub 3}Si{sub 2}-Al dispersion-based and 2.3 gU/cm{sup 3} for U{sub 3}O{sub 8}-Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm{sup 3} in U{sub 3}Si{sub 2}-Al dispersion and 3.2 gU/cm{sup 3} U{sub 3}O{sub 8}-Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U{sub 3}Si{sub 2}-Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U{sub 3}O{sub 8}-Al dispersion fuel plates with 3.2 gU/cm{sup 3} showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U{sub 3}Si{sub 2} production at 4.8 gU/cm{sup 3}, with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

Low-enriched uranium-molybdenum fuel plate development

International Nuclear Information System (INIS)

Wiencek, T.C.; Prokofiev, I.G.

2000-01-01

To examine the fabricability of low-enriched uranium-molybdenum powders, full-size 450 x 60 x 0.5-mm (17.7 x 2.4 x 0.020-in.) fuel zone test plates loaded to 6 g U/cm 3 were produced. U-10 wt.% Mo powders produced by two methods, centrifugal atomization and grinding, were tested. These powders were supplied at no cost to Argonne National Laboratory by the Korean Atomic Energy Research Institute and Atomic Energy of Canada Limited, respectively. Fuel homogeneity indicated that both of the powders produced acceptable fuel plates. Operator skill during loading of the powder into the compacting die and fuel powder morphology were found to be important when striving to achieve homogeneous fuel distribution. Smaller, 94 x 22 x 0.6-mm (3.7 x 0.87 x 0.025-in.) fuel zone, test plates were fabricated using U-10 wt.% Mo foil disks instead of a conventional powder metallurgy compact. Two fuel plates of this type are currently undergoing irradiation in the RERTR-4 high-density fuel experiment in the Advanced Test Reactor. (author)

Influence of Fuel-Matrix Interaction on the Deformation of U-Mo Dispersion Fuel

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Chicago (United States)

2014-05-15

In order to predict the fuel plate failure leading to breakaway swelling in the meat, an understanding of the effects of the fuel-matrix interaction behavior on the deformation of fuel meat is necessary. However, the effects of IL formation on the development of breakaway swelling have not been studied thoroughly. A mechanism that explains large pore growth that leads to breakaway swelling has not been included in the existing fuel performance models. In this study, the effect of the fuel-matrix interaction on large interfacial porosity development at the IL-Al interface is analyzed using both mechanistic correlations and observations from the post-irradiation examination results of U-Mo Dispersion fuels. The effects of fuel-matrix interaction on the fuel performance of U-Mo/Al Dispersion fuel were investigated. Fuel-matrix interaction bears the causes for breakaway swelling that can lead to a fuel failure under a high-power irradiation condition. Fission gas atoms are released from U-Mo particles to the interaction layer via diffusion and recoil. The fission gases released from the U-Mo and produced in the ILs are further released to the IL-Al interface by diffusion in the IL and recoil. Large pore formation at the IL-Al interface is attributed to the active diffusion of fission gas atoms in the ILs and coalescence between the small bubbles there. A model calculation showed that IL growth increases the probability of forming a breakaway swelling condition. ILs are connected to each other and the Al matrix decreases as ILs grow. When more ILs are interconnected, breakaway swelling can occur when the effective stress from the fission gas pressure in the IL-Al interfacial pore becomes larger than the yield strength of the Al matrix.

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Energy Technology Data Exchange (ETDEWEB)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (< 20% U-235 enrichment) as a result of its high uranium loading capacity compared to that of U-7Mo dispersion fuel. These fuel plates contain a Zr diffusion barrier between the U-10Mo fuel and Al-6061 cladding that suppresses the interaction between the U-Mo fuel foil and Al alloy cladding that is known to be problematic under irradiation. This paper discusses the TEM results of the U-10Mo/Zr/Al6061 monolithic fuel plate (Plate ID: L1P09T, ~ 59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory as part of RERTR-9B irradiation campaign with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 C, respectively. A total of 5 TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (> 1 µm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ~ 30 at% and ~ 7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Tensile mechanical properties of U3Si2-Al fuel plate

International Nuclear Information System (INIS)

Xu Yong; Hu Huawei; Zhuang Hongquan; Wang Xishu

2003-01-01

The fuel plate made of fuel meat, with the U 3 Si 2 -Al dispersion fuel center, and 6061 Al alloy cladding, is a new kind of fuel used in research reactors. The mechanical property data of the fuel meat is the basic data in the design of fuel group, but the mechanical property of this fuel meat has not been studied all over the world till now. In this paper, the mechanical properties of U 3 Si 2 -Al fuel meats of different sizes used in research reactors are investigated and analyzed, and at the same time the carrying capacity of tensile in different directions are also compared. In order to get more knowledge about the mechanical properties of the fuel meat, the tensile experiment has been carried out repeatedly. Considering the lower ratio of elongation and the brittleness, the microscope has been used to examine the zone of fracture after tensile test. (authors)

Fuel Performance Modeling of U-Mo Dispersion Fuel: The thermal conductivity of the interaction layers of the irradiated U-Mo dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Mistarhi, Qusai M.; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

2016-05-15

U-Mo/Al dispersion fuel performed well at a low burn-up. However, higher burn-up and higher fission rate irradiation testing showed enhanced fuel meat swelling which was caused by high interaction layer growth and pore formation. The performance of the dispersion type fuel in the irradiation and un-irradiation environment is very important. During the fabrication of the dispersion type fuel an Interaction Layer (IL) is formed due to the inter-diffusion between the U-Mo fuel particles and the Al matrix which is an intermetallic compound (U,Mo)Alx. During irradiation, the IL becomes amorphous causing a further decrease in the thermal conductivity and an increase in the centerline temperature of the fuel meat. Several analytical models and numerical methods were developed to study the performance of the unirradiated U-Mo/Al dispersion fuel. Two analytical models were developed to study the performance of the irradiated U-Mo/Al dispersion fuel. In these models, the thermal conductivity of the IL was assumed to be constant. The properties of the irradiated U-Mo dispersion fuel have been investigated recently by Huber et al. The objective of this study is to develop a correlation for IL thermal conductivity during irradiation as a function of the temperature and fission density from the experimentally measured thermal conductivity of the irradiated U-Mo/Al dispersion fuel. The thermal conductivity of IL during irradiation was calculated from the experimentally measured data and a correlation was developed from the thermal conductivity of IL as a function of T and fission density.

The obtainment of highly concentrated uranium pellets for plate type (MTR) fuel by dispersion of uranium aluminides in aluminium

International Nuclear Information System (INIS)

Morando, R.A.; Raffaeli, H.A.; Balzaretti, D.E.

1980-01-01

The use of the intermetallic UAl 3 for manufacturing plate type MTR fuel with 20% U 235 enriched uranium and a density of about 20 kg/m 3 is analyzed. The technique used is the dispersion of UAl 3 particles in aluminium powder. The obtainment of the UAl 3 intermetallic was performed by fusion in an induction furnace in an atmosphere of argon at a pressure of 0.7 BAR (400 mm) using an alumina melting pot. To make the aluminide powder and attain the wished granulometry a cutting and a rotating crusher were used. Aluminide powders of different granulometries and different pressures of compactation were analyzed. In each case the densities were measured. The compacts were colaminated with the 'Picture Frame' technique at temperatures of 490 and 0 deg C with excellent results from the manufacturing view point. (M.E.L.) [es

Implementation of the non-destructive ultrasound testing by immersion through the transmission technique, applied to the quality control of nuclear fuel plates

International Nuclear Information System (INIS)

Medina Jofre, David Christian

2014-01-01

Within the framework of global development, which seeks to reduce the enrichment of U 235 in nuclear fuels for research reactors, the Fuel Elements Plant (PEC) of the Chilean Nuclear Energy Commission (CCHEN) has worked with the Idaho National Laboratory (INL-USA), for the fabrication of high density fuel plates based on the dispersion of Uranium-Molybdenum alloy powders (UMo), which are subjected to inspections and tests to qualify as a compliant product for use in nuclear research reactors. It is in this matter where the Non Destructive Test (NDT) of immersion ultrasound used in both facilities differs in its acceptance criteria, when is used different testing techniques; On the one hand, the PEC uses the pulse-echo technique, while the INL uses the transmission technique. Therefore, the present work is focused on the implementation of the ultrasound by immersion using the transmission technique. During the development of the work, the physical and virtual configuration of the ultrasound equipment was possible and elaborate an operation procedure, which allows to inspect through this technique, a series of fuel plates based on UMo and U 3 Si 2 powders, with different characteristics. The results allow to characterize the signals obtained in fuel plates according to the nuclear fuel material used. There is an inverse relationship between the uranium load per unit volume (uranium density, gU/cm 3 ) used in the fuel plate and the transmittance of the ultrasonic beam through the areas where there is nuclear fuel material (meat); the effect produced by a dispersed combustible material is observed and it is possible to identify discontinuities that may be present in the fuel plate. Finally, an inspection technical instruction for U 3 Si 2 fuel plates is elaborated, where acceptance and rejection criteria are defined

BASIC program to compute uranium density and void volume fraction in laboratory-scale uranium silicide aluminum dispersion plate-type fuel

International Nuclear Information System (INIS)

Ugajin, Mitsuhiro

1991-05-01

BASIC program simple and easy to operate has been developed to compute uranium density and void volume fraction for laboratory-scale uranium silicide aluminum dispersion plate-type fuel, so called miniplate. An example of the result of calculation is given in order to demonstrate how the calculated void fraction correlates with the microstructural distribution of the void in a miniplate prepared in our laboratory. The program is also able to constitute data base on important parameters for miniplates from experimentally-determined values of density, weight of each constituent and dimensions of miniplates. Utility programs pertinent to the development of the BASIC program are also given which run in the popular MS-DOS environment. All the source lists are attached and brief description for each program is made. (author)

Development of PRIME for irradiation performance analysis of U-Mo/Al dispersion fuel

Science.gov (United States)

Jeong, Gwan Yoon; Kim, Yeon Soo; Jeong, Yong Jin; Park, Jong Man; Sohn, Dong-Seong

2018-04-01

A prediction code for the thermo-mechanical performance of research reactor fuel (PRIME) has been developed with the implementation of developed models to analyze the irradiation behavior of U-Mo dispersion fuel. The code is capable of predicting the two-dimensional thermal and mechanical performance of U-Mo dispersion fuel during irradiation. A finite element method was employed to solve the governing equations for thermal and mechanical equilibria. Temperature- and burnup-dependent material properties of the fuel meat constituents and cladding were used. The numerical solution schemes in PRIME were verified by benchmarking solutions obtained using a commercial finite element analysis program (ABAQUS). The code was validated using irradiation data from RERTR, HAMP-1, and E-FUTURE tests. The measured irradiation data used in the validation were IL thickness, volume fractions of fuel meat constituents for the thermal analysis, and profiles of the plate thickness changes and fuel meat swelling for the mechanical analysis. The prediction results were in good agreement with the measurement data for both thermal and mechanical analyses, confirming the validity of the code.

Fuel loading and homogeneity analysis of HFIR design fuel plates loaded with uranium silicide fuel

International Nuclear Information System (INIS)

Blumenfeld, P.E.

1995-08-01

Twelve nuclear reactor fuel plates were analyzed for fuel loading and fuel loading homogeneity by measuring the attenuation of a collimated X-ray beam as it passed through the plates. The plates were identical to those used by the High Flux Isotope Reactor (HFIR) but were loaded with uranium silicide rather than with HFIR's uranium oxide fuel. Systematic deviations from nominal fuel loading were observed as higher loading near the center of the plates and underloading near the radial edges. These deviations were within those allowed by HFIR specifications. The report begins with a brief background on the thermal-hydraulic uncertainty analysis for the Advanced Neutron Source (ANS) Reactor that motivated a statistical description of fuel loading and homogeneity. The body of the report addresses the homogeneity measurement techniques employed, the numerical correction required to account for a difference in fuel types, and the statistical analysis of the resulting data. This statistical analysis pertains to local variation in fuel loading, as well as to ''hot segment'' analysis of narrow axial regions along the plate and ''hot streak'' analysis, the cumulative effect of hot segment loading variation. The data for all twelve plates were compiled and divided into 20 regions for analysis, with each region represented by a mean and a standard deviation to report percent deviation from nominal fuel loading. The central regions of the plates showed mean values of about +3% deviation, while the edge regions showed mean values of about -7% deviation. The data within these regions roughly approximated random samplings from normal distributions, although the chi-square (χ 2 ) test for goodness of fit to normal distributions was not satisfied

Irradiation of novel MTR fuel plates in BR2

International Nuclear Information System (INIS)

Verboomen, B.; Aoust, Th.; Beeckmans De Westmeerbeeck, A.; De Raedt, Ch.

2000-01-01

Since the end of 1999, novel MTR fuel plates with very high-density meat are being irradiated in BR2. The purpose of the irradiation is to investigate the behaviour of these fuel plates under very severe reactor operation conditions. The novel fuel plates are inserted in two standard six-tube BR2 fuel elements in the locations normally occupied by the standard outer fuel plates. The irradiation in BR2 was prepared by carrying out detailed neutron Monte Carlo calculations of the whole BR2 core containing the two experimental fuel elements for various positions in the reactor and for various azimuthal orientations of the fuel elements. Comparing the thus determined fission density levels and azimuthal profiles in the new MTR fuel plates irradiated in the various channels allowed the experimenters to choose the most appropriate BR2 channel and the most appropriate fuel element orientation. (author)

Flow-induced plastic collapse of stacked fuel plates

Energy Technology Data Exchange (ETDEWEB)

Davis, D C; Scarton, H A

1985-03-01

Flow-induced plastic collapse of stacked fuel plate assemblies was first noted in experimental reactors such as the ORNL High Flux Reactor Assembly and the Engineering Test Reactor (ETR). The ETR assembly is a stack of 19 thin flat rectangular fuel plates separated by narrow channels through which a coolant flows to remove the heat generated by fission of the fuel within the plates. The uranium alloyed plates have been noted to buckle laterally and plastically collapse at the system design coolant flow rate of 10.7 m/s, thus restricting the coolant flow through adjacent channels. A methodology and criterion are developed for predicting the plastic collapse of ETR fuel plates. The criterion is compared to some experimental results and the Miller critical velocity theory.

Rupture of Al matrix in U-Mo/Al dispersion fuel by fission induced creep

Energy Technology Data Exchange (ETDEWEB)

Jeong, Gwan Yoon; Sohn, Dong Seong [UNIST, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Argonnge (United States); Lee, Kyu Hong [KAERI, Daejeon (Korea, Republic of)

2016-05-15

This phenomenon was found specifically in the dispersion fuel plate with Si addition in the Al matrix to suppress interaction layer (IL) formation between UMo and Al. It is known that the stresses induced by fission induced swelling in U-Mo fuel particles are relieved by creep deformation of the IL, surrounding the fuel particles, that has a much higher creep rate than the Al matrix. Thus, when IL growth is suppressed, the stress is instead exerted on the Al matrix. The observed rupture in the Al matrix is believed to be caused when the stress exceeded the rupture strength of the Al matrix. In this study, the possibility of creep rupture of the Al matrix between the neighboring U-Mo fuel particles was examined using the ABAQUS finite element analysis (FEA) tool. The predicted rupture time for a plate was much shorter than its irradiation life indicating a rupture during the irradiation. The higher stress leads Al matrix to early creep rupture in this plate for which the Al matrix with lower creep strain rate does not effectively relieve the stress caused by the swelling of the U-Mo fuel particles. For the other plate, no rupture was predicted for the given irradiation condition. The effect of creeping of the continuous phase on the state of stress is significant.

Modeling the influence of interaction layer formation on thermal conductivity of U–Mo dispersion fuel

International Nuclear Information System (INIS)

Burkes, Douglas E.; Casella, Andrew M.; Huber, Tanja K.

2015-01-01

Highlights: • Hsu equation provides best thermal conductivity estimate of U–Mo dispersion fuel. • Simple model considering interaction layer formation was coupled with Hsu equation. • Interaction layer thermal conductivity is not the most important attribute. • Effective thermal conductivity is mostly influenced by interaction layer formation. • Fuel particle distribution also influences the effective thermal conductivity. - Abstract: The Global Threat Reduction Initiative Program continues to develop existing and new test reactor fuels to achieve the maximum attainable uranium loadings to support the conversion of a number of the world’s remaining high-enriched uranium fueled reactors to low-enriched uranium fuel. Currently, the program is focused on assisting with the development and qualification of a fuel design that consists of a uranium–molybdenum (U–Mo) alloy dispersed in an aluminum matrix. Thermal conductivity is an important consideration in determining the operational temperature of the fuel and can be influenced by interaction layer formation between the dispersed phase and matrix, porosity that forms during fabrication of the fuel plates or rods, and upon the concentration of the dispersed phase within the matrix. This paper develops and validates a simple model to study the influence of interaction layer formation, dispersed particle size, and volume fraction of dispersed phase in the matrix on the effective conductivity of the composite. The model shows excellent agreement with results previously presented in the literature. In particular, the thermal conductivity of the interaction layer does not appear to be as important in determining the effective conductivity of the composite, while formation of the interaction layer and subsequent consumption of the matrix reveals a rather significant effect. The effective thermal conductivity of the composite can be influenced by the dispersed particle distribution by minimizing interaction

Finite element analysis of advanced neutron source fuel plates

International Nuclear Information System (INIS)

Luttrell, C.R.

1995-08-01

The proposed design for the Advanced Neutron Source reactor core consists of closely spaced involute fuel plates. Coolant flows between the plates at high velocities. It is vital that adjacent plates do not come in contact and that the coolant channels between the plates remain open. Several scenarios that could result in problems with the fuel plates are studied. Finite element analyses are performed on fuel plates under pressure from the coolant flowing between the plates at a high velocity, under pressure because of a partial flow blockage in one of the channels, and with different temperature profiles

Effects of irradiation on the microstructure of U-7Mo dispersion fuel with Al-2Si matrix

Science.gov (United States)

Keiser, Dennis D.; Jue, Jan-Fong; Robinson, Adam B.; Medvedev, Pavel; Gan, Jian; Miller, Brandon D.; Wachs, Daniel M.; Moore, Glenn A.; Clark, Curtis R.; Meyer, Mitchell K.; Ross Finlay, M.

2012-06-01

The Reduced Enrichment for Research and Test Reactor (RERTR) program is developing low-enriched uranium U-Mo dispersion fuels for application in research and test reactors around the world. As part of this development, fuel plates have been irradiated in the Advanced Test Reactor and then characterized using optical metallography (OM) and scanning electron microscopy (SEM) to determine the as-irradiated microstructure. To demonstrate the irradiation performance of U-7Mo dispersion fuel plates with 2 wt.% Si added to the matrix, fuel plates were tested to moderate burnups at intermediate fission rates as part of the RERTR-6 experiment. Further testing was performed to higher fission rates as part of the RERTR-7A experiment, and very aggressive testing (high temperature, high fission density, and high fission rate) was performed in the RERTR-9A, RERTR-9B, and AFIP-1 experiments. As-irradiated microstructures were compared to those observed after fabrication to determine the effects of irradiation on the microstructure. Based on comparison of the microstructural characterization results for each irradiated sample, some general conclusions can be drawn about how the microstructure evolves during irradiation: there is growth during irradiation of the fuel/matrix interaction (FMI) layer created during fabrication; Si diffuses from the FMI layer to deeper depths in the U-7Mo particles as the irradiation conditions are made more aggressive; lowering of the Si content in the FMI layer results in an increase in the size of the fission gas bubbles; as the FMI layer grows during irradiation, more Si diffuses from the matrix to the FMI layer/matrix interface; and interlinking of fission gas bubbles in the fuel plate microstructure that may indicate breakaway swelling is not observed.

Effects of irradiation on the microstructure of U-7Mo dispersion fuel with Al-2Si matrix

Energy Technology Data Exchange (ETDEWEB)

Keiser, Dennis D., E-mail: Dennis.Keiser@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Jue, Jan-Fong; Robinson, Adam B.; Medvedev, Pavel; Gan, Jian; Miller, Brandon D.; Wachs, Daniel M.; Moore, Glenn A.; Clark, Curtis R.; Meyer, Mitchell K. [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Ross Finlay, M. [Australian Nuclear Science and Technology Organization, PMB 1, Menai, NSW 2234 (Australia)

2012-06-15

The Reduced Enrichment for Research and Test Reactor (RERTR) program is developing low-enriched uranium U-Mo dispersion fuels for application in research and test reactors around the world. As part of this development, fuel plates have been irradiated in the Advanced Test Reactor and then characterized using optical metallography (OM) and scanning electron microscopy (SEM) to determine the as-irradiated microstructure. To demonstrate the irradiation performance of U-7Mo dispersion fuel plates with 2 wt.% Si added to the matrix, fuel plates were tested to moderate burnups at intermediate fission rates as part of the RERTR-6 experiment. Further testing was performed to higher fission rates as part of the RERTR-7A experiment, and very aggressive testing (high temperature, high fission density, and high fission rate) was performed in the RERTR-9A, RERTR-9B, and AFIP-1 experiments. As-irradiated microstructures were compared to those observed after fabrication to determine the effects of irradiation on the microstructure. Based on comparison of the microstructural characterization results for each irradiated sample, some general conclusions can be drawn about how the microstructure evolves during irradiation: there is growth during irradiation of the fuel/matrix interaction (FMI) layer created during fabrication; Si diffuses from the FMI layer to deeper depths in the U-7Mo particles as the irradiation conditions are made more aggressive; lowering of the Si content in the FMI layer results in an increase in the size of the fission gas bubbles; as the FMI layer grows during irradiation, more Si diffuses from the matrix to the FMI layer/matrix interface; and interlinking of fission gas bubbles in the fuel plate microstructure that may indicate breakaway swelling is not observed.

TEM characterization of irradiated U-7Mo/Mg dispersion fuel

Science.gov (United States)

Gan, J.; Keiser, D. D.; Miller, B. D.; Jue, J. F.; Robinson, A. B.; Madden, J.

2017-10-01

This paper presents the results of transmission electron microscopy (TEM) characterization on neutron-irradiated samples taken from the low-flux and high-flux sides of the same fuel plate with U-7Mo fuel particles dispersed in Mg matrix with aluminum alloy Al6061 as cladding material that was irradiated edge-on to the core in the Advanced Test Reactor. The corresponding local fission density and fission rate of the fuel particles and the average fuel-plate centerline temperature for the low-flux and high-flux samples are estimated to be 3.7 × 1021 f/cm3, 7.4 × 1014 f/cm3/s and 123 °C, and 5.5 × 1021 f/cm3, 11.0 × 1014 f/cm3/s and 158 °C, respectively. Complex interaction layers developed at the Al-Mg interface, consisting of Al3Mg2 and Al12Mg17 along with precipitates of MgO, Mg2Si and FeAl5.3. No interaction between Mg matrix and U-Mo fuel particle was identified. For the U-Mo fuel particles, at low fission density, small elongated bubbles wrapped around the clean areas with a fission gas bubble superlattice, which suggests that bubble coalescence is an important mechanism for converting the fission gas bubble superlattice to large bubbles. At high fission density, no bubbles or porosity were observed in the Mg matrix, and pockets of residual fission gas bubble superlattice were observed in the U-Mo fuel particle interior.

MTR fuel plate qualification in OSIRIS reactor

International Nuclear Information System (INIS)

Sacristan, P.; Boulcourt, P.; Naury, S.; Marchard, L.; Carcreff, H.; Noirot, J.

2005-01-01

Qualification of new MTR fuel needs the irradiation in research reactors under representative neutronic, heat flux and thermohydraulic conditions. The experiments are performed in France in the OSIRIS reactor by irradiating MTR full size fuel plates in the IRIS device located in the reactor core. The fuel plates are easily removed from the device during the shutdown of the reactor for performing thickness measurements along the plates by means of a swelling measurement device. Beside the calculation capabilities, the experimental platform includes: the ISIS neutron mock-up for the measurement of neutron flux distribution along the plates; the γ spectrometry for the purpose of measuring the activities of the radionuclides representative of the power and the burnup and to compare with the neutronic calculation. Owing to the experience feedback, a good agreement is observed between calculation and measurement; destructive post irradiation examinations in the LECA facility (Cadarache). New irradiations with the IRIS device and at higher heat flux are under preparation for qualification of MTR fuels. (author)

Post-irradiation analysis of low enriched U-Mo/Al dispersions fuel miniplate tests, RERTR 4 and 5

International Nuclear Information System (INIS)

Hofman, G.L.; Finlay, M.R.; Kim, Y.S.

2005-01-01

Interpretation of the post irradiation data of U-Mo/Al dispersion fuel mini plates irradiated in the Advanced Test Reactor to a maximum U-235 burn up of 80% are presented. The analyses addresses fuel swelling and porosity formation as these fuel performance issues relate to fuel fabrication and irradiation parameters. Specifically, mechanisms involved in the formation of porosity observed in the U-Mo/Al interaction phase are discussed and, means of mitigating or eliminating this irradiation phenomenon are offered. (author)

Development of PRIME for irradiation performance analysis of U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Jeong, Gwan Yoon; Kim, Yeon Soo; Jeong, Yong Jin; Park, Jong Man; Sohn, Dong-Seong

2018-04-01

A prediction code for the thermo-mechanical performance of research reactor fuel (PRIME) has been developed with the implementation of developed models to analyze the irradiation behavior of U-Mo dispersion fuel. The code is capable of predicting the two-dimensional thermal and mechanical performance of U-Mo dispersion fuel during irradiation. A finite element method was employed to solve the governing equations for thermal and mechanical equilibria. Temperature-and burnup-dependent material properties of the fuel meat constituents and cladding were used. The numerical solution schemes in PRIME were verified by benchmarking solutions obtained using a commercial finite element analysis program (ABAQUS).The code was validated using irradiation data from RERTR, HAMP-1, and E-FUTURE tests. The measured irradiation data used in the validation were IL thickness, volume fractions of fuel meat constituents for the thermal analysis, and profiles of the plate thickness changes and fuel meat swelling for the mechanical analysis. The prediction results were in good agreement with the measurement data for both thermal and mechanical analyses, confirming the validity of the code. (c) 2018 Elsevier B.V. All rights reserved.

Fuel cell end plate structure

Science.gov (United States)

Guthrie, Robin J.; Katz, Murray; Schroll, Craig R.

1991-04-23

The end plates (16) of a fuel cell stack (12) are formed of a thin membrane. Pressure plates (20) exert compressive load through insulation layers (22, 26) to the membrane. Electrical contact between the end plates (16) and electrodes (50, 58) is maintained without deleterious making and breaking of electrical contacts during thermal transients. The thin end plate (16) under compressive load will not distort with a temperature difference across its thickness. Pressure plate (20) experiences a low thermal transient because it is insulated from the cell. The impact on the end plate of any slight deflection created in the pressure plate by temperature difference is minimized by the resilient pressure pad, in the form of insulation, therebetween.

High loading uranium plate

International Nuclear Information System (INIS)

Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

1990-01-01

Two embodiments of a high uranium fuel plate are disclosed which contain a meat comprising structured uranium compound confined between a pari of diffusion bonded ductile metal cladding plates uniformly covering the meat, the meat hiving a uniform high fuel loading comprising a content of uranium compound greater than about 45 Vol. % at a porosity not greater than about 10 Vol. %. In a first embodiment, the meat is a plurality of parallel wires of uranium compound. In a second embodiment, the meat is a dispersion compact containing uranium compound. The fuel plates are fabricated by a hot isostatic pressing process

Fabrication of high-uranium-loaded U{sub 3}O{sub 8}-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G L; Martin, M M [Oak Ridge National Laboratory, TN (United States)

1983-08-01

A common plate-type fuel for Research and Test Reactors (RERTR) is U{sub 3}0{sub 8} dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the {sup 235}U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for non-peaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service. We fabricated developmental fuel plates with cores containing from 60 to 100 wt U{sub 3}0{sub 8} in aluminum encapsulated in 6061 aluminum alloy and evaluated them for aspects of fabricability, nondestructive testing, and expected performance. We recommend 75 wt U{sub 3}0{sub 8}-Al 3.1 Mg U/m{sup 3}) as the highest loading in the initial irradiation test. This upper limit is based on a qualitative assessment of the mechanical integrity of the core made by using current fabrication techniques and materials. As the oxide loading is increased beyond this point, planar areas and extensive stringers of oxide and voids develop, which leave little strength in the thickness direction. Fuel plates may then blister over these areas as fission gases collect during irradiation. Current size plates are easily fabricable to the 75 wt % U{sub 3}0{sub 8}-Al core loading by current fabrication techniques. Dogboning is a potential problem at this loading for some applications; however, this can be easily solved by using tapered compact ends. Current nondestructive radiography and transmission x-ray scanning are applicable to the highly loaded plates. Ultrasonic testing for non-bonds is marginal because of the abrupt change in conductance at the cladding-core interface. Plate thickness can be increased if desired; we fabricated 75 wt % plates with

Study on the Applicability of Electron Beam Welding Methods to Assembly a Fuel Compact and Al Cover Plate of Research Reactor Plate Type Fuel

Energy Technology Data Exchange (ETDEWEB)

Lee, Hae In; Lee, Yoon Sang; Lee, Don Dae; Jeong, Yong Jin; Kwon, Sun Chil; Kim, Soo Sung; Park, Jong Man [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-05-15

Among the research reactor plate type fuel fabrication processes, there is an assembly process between fuel meat compact and Al cover plates using a welding method prior to rolling process. The assembly process is such as the Al frame and Al cover plate should be welded properly as shown in Fig. 1. For welding, TIG(Tungsten Inert Gas) welding methods has been used conventionally, but in this study an electron beam welding(EB welding) technique which uses the electron beam of a high velocity for joining two materials is introduced to the assembly. The work pieces are melted as the kinetic energy of the electron beam is transformed into heat to join the two parts of the weld. The welding is often done in the conditions in a vacuum to prevent dispersion of the electron beam. The electron beam welding process has many ad-vantages such as contamination of the welds could be prevented, the penetration of the weld is deep, and also the strain of the welding area is less than other methods. In this study, to find optimal condition of the EB welding process, a welding speed, a beam current and an acceleration voltage were changed. To analyzing the welding results, the shape of the beads and defects of welding area was used. The width and depth of the beads were measured as well

Study on the Applicability of Electron Beam Welding Methods to Assembly a Fuel Compact and Al Cover Plate of Research Reactor Plate Type Fuel

International Nuclear Information System (INIS)

Lee, Hae In; Lee, Yoon Sang; Lee, Don Dae; Jeong, Yong Jin; Kwon, Sun Chil; Kim, Soo Sung; Park, Jong Man

2012-01-01

Among the research reactor plate type fuel fabrication processes, there is an assembly process between fuel meat compact and Al cover plates using a welding method prior to rolling process. The assembly process is such as the Al frame and Al cover plate should be welded properly as shown in Fig. 1. For welding, TIG(Tungsten Inert Gas) welding methods has been used conventionally, but in this study an electron beam welding(EB welding) technique which uses the electron beam of a high velocity for joining two materials is introduced to the assembly. The work pieces are melted as the kinetic energy of the electron beam is transformed into heat to join the two parts of the weld. The welding is often done in the conditions in a vacuum to prevent dispersion of the electron beam. The electron beam welding process has many ad-vantages such as contamination of the welds could be prevented, the penetration of the weld is deep, and also the strain of the welding area is less than other methods. In this study, to find optimal condition of the EB welding process, a welding speed, a beam current and an acceleration voltage were changed. To analyzing the welding results, the shape of the beads and defects of welding area was used. The width and depth of the beads were measured as well

Effect of the fabrication process on fatigue performance of U3Si2 fuel plate with sandwich structure

International Nuclear Information System (INIS)

Wang Xishu; Li Shuangshou; Wang Qingyuan; Xu Yong

2005-01-01

U 3 Si 2 -Al fuel plate is one of the dispersion fuel structure materials recently developed and widely used in research reactors. The mechanical properties of this structural material, especially the fatigue performance, are strongly dependent on its fabrication process. To investigate the effects of these processing technologies, the fatigue tests for the different specimens were carried out. The S-N curves indicate that the fabrication processing technologies of U 3 Si 2 fuel plate, such as the addition of U 3 Si 2 particles into aluminum powder to form the fuel meat, holding and rolling the processes of meat and cladding of 6061-Al alloy, plays an important role in improving the mechanical properties and fatigue performance of this fuel plate. In addition, some factors that influence the crack initiation and propagation are summarized based on the fatigue images that are in situ observations with SEM. The critical criterion for fatigue damage is proposed based on the fatigue data of the structural material, which were obtained at the different conditions

Bipolar plates for PEM fuel cells

Science.gov (United States)

Middelman, E.; Kout, W.; Vogelaar, B.; Lenssen, J.; de Waal, E.

The bipolar plates are in weight and volume the major part of the PEM fuel cell stack, and are also a significant contributor to the stack costs. The bipolar plate is therefore a key component if power density has to increase and costs must come down. Three cell plate technologies are expected to reach targeted cost price levels, all having specific advantages and drawbacks. NedStack has developed a conductive composite materials and a production process for fuel cell plates (bipolar and mono-polar). The material has a high electric and thermal conductivity, and can be processed into bipolar plates by a proprietary molding process. Process cycle time has been reduced to less than 10 s, making the material and process suitable for economical mass production. Other development work to increase material efficiency resulted in thin bipolar plates with integrated cooling channels, and integrated seals, and in two-component bipolar plates. Total thickness of the bipolar plates is now less than 3 mm, and will be reduced to 2 mm in the near future. With these thin integrated plates it is possible to increase power density up to 2 kW/l and 2 kW/kg, while at the same time reducing cost by integrating other functions and less material use.

Drying studies of simulated DOE aluminum plate fuels

International Nuclear Information System (INIS)

Lords, R.E.; Windes, W.E.; Crepeau, J.C.; Sidwell, R.W.

1996-01-01

Experiments have been conducted to validate the Idaho National Engineering Laboratory (INEL) drying procedures for preparation of corroded aluminum plate fuel for dry storage in an existing vented (and filtered) fuel storage facility. A mixture of hydrated aluminum oxide bound with a clay was used to model the aluminum corrosion product and sediment expected in these Department of Energy (DOE) owned fuel types. Previous studies demonstrated that the current drying procedures are adequate for removal of free water inside the storage canister and for transfer of this fuel to a vented dry storage facility. However, using these same drying procedures, the simulated corrosion product was found to be difficult to dry completely from between the aluminum clad plates of the fuel. Another related set of experiments was designed to ensure that the fuel would not be damaged during the drying process. Aluminum plate fuels are susceptible to pitting damage on the cladding that can result in a portion of UAl x fuel meat being disgorged. This would leave a water-filled void beneath the pit in the cladding. The question was whether bursting would occur when water in the void flashes to steam, causing separation of the cladding from the fuel, and/or possible rupture. Aluminum coupons were fabricated to model damaged fuel plates. These coupons do not rupture or sustain any visible damage during credible drying scenarios

Characterization and testing of monolithic RERTR fuel plates

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D.; Jue, J.F.; Burkes, D.E. [Idaho National Lab., Idaho Falls, ID (United States)

2007-07-01

Monolithic fuel plates are being developed as a LEU (low enrichment uranium) fuel for application in research reactors throughout the world. These fuel plates are comprised of a U-Mo alloy foil encased in aluminum alloy cladding. Three different fabrication techniques have been looked at for producing monolithic fuel plates: hot isostatic pressing (HIP), transient liquid phase bonding (TLPB), and friction stir welding (FSW). Of these three techniques, HIP and FSW are currently being emphasized. As part of the development of these fabrication techniques, fuel plates are characterized and tested to determine properties like hardness and the bond strength at the interface between the fuel and cladding. Testing of HIP-made samples indicates that the foil/cladding interaction behavior depends on the Mo content in the UMo foil, the measured hardness values are quite different for the fuel, cladding, and interaction zone phase and Ti, Zr and Nb are the most effective diffusion barriers. For FSW samples, there is a dependence of the bond strength at the foil/cladding interface on the type of tool that is employed for performing the actual FSW process. (authors)

Progress in irradiation performance of experimental uranium - Molybdenum dispersion fuel

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.

2002-01-01

High-density dispersion fuel experiment, RERTR-4, was removed from the Advanced Test Reactor (ATR) after reaching a peak U-235 burnup of ∼80% and is presently undergoing postirradiation examination at the ANL alpha-gamma hot cells. This test consists of 32 mini fuel plates of which 27 were fabricated with nominally 6 and 8 g cm -3 atomized and machined uranium alloy powders containing 7 wt% and 10 wt% molybdenum. In addition, two miniplates containing solid U-10 wt% Mo foils and three containing 6 g cm -3 U 3 Si 2 are part of the test. The results of the postirradiation examination and analysis of RERTR-4 in conjunction with data from previous tests performed to lower burnup will be presented. (author)

Full size U-10Mo monolithic fuel foil and fuel plate fabrication-technology development

International Nuclear Information System (INIS)

Moore, G.A.; Jue, J-F.; Rabin, B.H.; Nilles, M.J.

2010-01-01

Full-size U-10Mo foils are being developed for use in high density LEU monolithic fuel plates. The application of a zirconium barrier layer to the foil is performed using a hot co-rolling process. Aluminium clad fuel plates are fabricated using Hot Isostatic Pressing (HIP) or a Friction Bonding (FB) process. An overview is provided of ongoing technology development activities, including: the co-rolling process, foil shearing/slitting and polishing, cladding bonding processes, plate forming, plate-assembly swaging, and fuel plate characterization. Characterization techniques being employed include, Ultrasonic Testing (UT), radiography, and microscopy. (author)

Growth of the interaction layer around fuel particles in dispersion fuel

International Nuclear Information System (INIS)

Olander, D.

2009-01-01

Corrosion of uranium particles in dispersion fuel by the aluminum matrix produces interaction layers (an intermetallic-compound corrosion product) around the shrinking fuel spheres. The rate of this process was modeled as series resistances due to Al diffusion through the interaction layer and reaction of aluminum with uranium in the fuel particle to produce UAl x . The overall kinetics are governed by the relative rates of these two steps, the slowest of which is reaction at the interface between Al in the interaction layer and U in the fuel particle. The substantial volume change as uranium is transferred from the fuel to the interaction layer was accounted for. The model was compared to literature data on in-reactor growth of the interaction layer and the Al/U gradient in this layer, the latter measured in ex-reactor experiments. The rate constant of the Al-U interface reaction and the diffusivity of Al in the interaction layer were obtained from this fitting procedure. The second feature of the corrosion process is the transfer of fission products from the fuel particle to the interaction layer due to the reaction. It is commonly assumed that the observed swelling of irradiated fuel elements of this type is due to release of fission gas in the interaction layer to form large bubbles. This hypothesis was tested by using the model to compute the quantity of fission gas available from this source and comparing the pressure of the resulting gas with the observed swelling of fuel plates. It was determined that the gas pressure so generated is too small to account for the observed delamination of the fuel

Dual fuel gradients in uranium silicide plates

Energy Technology Data Exchange (ETDEWEB)

Pace, B.W. [Babock and Wilcox, Lynchburg, VA (United States)

1997-08-01

Babcock & Wilcox has been able to achieve dual gradient plates with good repeatability in small lots of U{sub 3}Si{sub 2} plates. Improvements in homogeneity and other processing parameters and techniques have allowed the development of contoured fuel within the cladding. The most difficult obstacles to overcome have been the ability to evaluate the bidirectional fuel loadings in comparison to the perfect loading model and the different methods of instilling the gradients in the early compact stage. The overriding conclusion is that to control the contour of the fuel, a known relationship between the compact, the frames and final core gradient must exist. Therefore, further development in the creation and control of dual gradients in fuel plates will involve arriving at a plausible gradient requirement and building the correct model between the compact configuration and the final contoured loading requirements.

Results of recent reactor-material tests on dispersal of oxide fuel from a disrupted core

International Nuclear Information System (INIS)

Spencer, B.W.; Wilson, R.J.; Vetter, D.L.; Erickson, E.G.; Dewey, G.

1985-01-01

The results of experimental investigations and related analyses are reported addressing the dispersal of molten oxide fuel from a disrupted core via various available pathways for the CRBR system. These investigations included the GAPFLOW tests in which pressure-driven and gravity drainage tests were performed using dispersal pathways mocking up the intersubassembly gaps, the CAMEL C6 and C7 tests in which molten fuel entered sodium-filled control assembly ducts under prototypic thermal-hydraulic conditions, and the Lower Internals Drainage (LID) tests in which molten fuel drained downward through simulated below-core structure (orifice plate stacks) as the bottom of control assembly ducts. The results of SHOTGUN tests addressing basic freezing of molten UO 2 and UO 2 /metal mixtures flowing through circular tubes are also reported. Test results have invariably shown the existance of stable UO 2 crusts on the inside surfaces of the flow paths. Appreciable removal of fuel was indicated prior to freezing-induced immobilization. Application of heat transfer models based upon the presence of stable, insulating fuel crusts tends to overpredict the removal process

Thermal behavior analysis of U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin; Park, Jong Mang; Lee, Yoon Sang; Kim, Chang Kyu [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2004-07-01

According to the non-proliferation policy under the reduced enrichment for research and test reactors (RERTR) program, low enriched uranium(LEU) fuel such as uranium silicide dispersion fuels are being used in research reactors. Because of a lower enrichment higher uranium density fuels are required for some high performance research reactors. Some uranium alloys with a high uranium density such as U-Mo alloys have been considered as one of the most promising candidates for a dispersion fuel due to the good irradiation performance. An international qualification program to replace the uranium silicide dispersion fuel with U-Mo dispersion fuel is being carried out under the RERTR program. Although U-Mo powders are conventionally supplied by the mechanical comminuting of as-cast U-Mo alloys, KAERI developed a centrifugal atomization method in order to simplify the preparation process and improve the properties. The centrifugally atomized powders have a rapidly solidified gamma uranium structure and a spherical shape. During the in-reactor operation of a dispersion fuel, interdiffusion or chemical reactions between the fuel particles and the matrix occurr. Intermetallic compounds in the form of UAlx are formed as a result of the diffusional reaction. Because the intermetallic compounds are less dense than the combined reactants, the volume of the fuel element increases after the reaction. In addition to the effect on the swelling performance, the reaction layers between the U-Mo and the Al matrix induces a degradation of the thermal properties of the U-Mo/Al dispersion fuels. It is important to investigate the thermal behavior of U-Mo/Al dispersion fuel according to reaction between the fuel particles and the matrix with the burnup and linear power. In this study, a finite element analysis was used for the calculation of the temperature distribution of the U-Mo/Al dispersion fuel with a burnup and linear power. Kinetics data of the reaction layers such as the growth

Thermal behavior analysis of U-Mo/Al dispersion fuel

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Mang; Lee, Yoon Sang; Kim, Chang Kyu

2004-01-01

According to the non-proliferation policy under the reduced enrichment for research and test reactors (RERTR) program, low enriched uranium(LEU) fuel such as uranium silicide dispersion fuels are being used in research reactors. Because of a lower enrichment higher uranium density fuels are required for some high performance research reactors. Some uranium alloys with a high uranium density such as U-Mo alloys have been considered as one of the most promising candidates for a dispersion fuel due to the good irradiation performance. An international qualification program to replace the uranium silicide dispersion fuel with U-Mo dispersion fuel is being carried out under the RERTR program. Although U-Mo powders are conventionally supplied by the mechanical comminuting of as-cast U-Mo alloys, KAERI developed a centrifugal atomization method in order to simplify the preparation process and improve the properties. The centrifugally atomized powders have a rapidly solidified gamma uranium structure and a spherical shape. During the in-reactor operation of a dispersion fuel, interdiffusion or chemical reactions between the fuel particles and the matrix occurr. Intermetallic compounds in the form of UAlx are formed as a result of the diffusional reaction. Because the intermetallic compounds are less dense than the combined reactants, the volume of the fuel element increases after the reaction. In addition to the effect on the swelling performance, the reaction layers between the U-Mo and the Al matrix induces a degradation of the thermal properties of the U-Mo/Al dispersion fuels. It is important to investigate the thermal behavior of U-Mo/Al dispersion fuel according to reaction between the fuel particles and the matrix with the burnup and linear power. In this study, a finite element analysis was used for the calculation of the temperature distribution of the U-Mo/Al dispersion fuel with a burnup and linear power. Kinetics data of the reaction layers such as the growth

Creep analysis of fuel plates for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Yahr, G.T.

1994-11-01

The reactor for the planned Advanced Neutron Source will use closely spaced arrays of fuel plates. The plates are thin and will have a core containing enriched uranium silicide fuel clad in aluminum. The heat load caused by the nuclear reactions within the fuel plates will be removed by flowing high-velocity heavy water through narrow channels between the plates. However, the plates will still be at elevated temperatures while in service, and the potential for excessive plate deformation because of creep must be considered. An analysis to include creep for deformation and stresses because of temperature over a given time span has been performed and is reported herein

Development of hold down plate of INGLE fuel assembly

International Nuclear Information System (INIS)

Kim, Hyeong Koo; Kim, Kyu Tae

1996-07-01

Hold down plate for the INGLE fuel which has been designed for high performance in the standpoints of thermal margin and structural integrity compared to current fuel for YGN 3/4 and UCN 3/4 has been developed and its structural integrity has been verified based on the eh stress analysis. The design feature of the developed hold down plate has not only perfect compatibility with the reactor internals of Korea standard reactor, but also brand-new locking mechanism between upper tie plate and guide tubes. This locking mechanism introduced to the INGLE fuel provides very simple and reliable reconstitutability. In this report, finite element stress analysis with the aid of the ANSYS code as a solver and the MSC/PATRAN code as a pre and post processor were performed to verify structural integrity of the hold down plate considering various load cases which seem to be applied to the hold down plate during its lifetime. Based on the analysis results, the developed hold down plate for INGLE fuel sustains structural integrity under considered load conditions. 3 tabs., 16 figs., 9 refs. (Author)

Effect of stress evolution on microstructural behavior in U-Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Jeong, G.Y. [Department of Nuclear Engineering, Ulsan National Institute of Science and Technology, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of); Kim, Yeon Soo; Jamison, L.M. [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Robinson, A.B. [Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Lee, K.H. [Korea Atomic Energy Research Institute, 989-111 Daedeokdaero, Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Sohn, Dong-Seong, E-mail: dssohn@unist.ac.kr [Department of Nuclear Engineering, Ulsan National Institute of Science and Technology, 50 UNIST-gil, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of)

2017-04-15

U-Mo/Al dispersion fuel irradiated to high burnup at high power (high fission rate) exhibited microstructural changes including deformation of the fuel particles, pore growth, and rupture of the Al matrix. The driving force for these microstructural changes was meat swelling resulting from a combination of fuel particle swelling and interaction layer (IL) growth. In some cases, pore growth in the interaction layers also contributed to meat swelling. The main objective of this work was to determine the stress distribution within the fuel meat that caused these phenomena. A mechanical equilibrium between the stress generated by fuel meat swelling and the stress relieved by fission-induced creep in the meat constituents (U-Mo particles, Al matrix, and IL) was considered. Test plates with well-recorded fabrication data and irradiation conditions were used, and their post-irradiation examination (PIE) data was obtained. ABAQUS finite element analysis (FEA) was utilized to simulate the microstructural evolution of the plates. The simulation results allowed for the determination of effective stress and hydrostatic stress exerted on the meat constituents. The effects of fabrication and irradiation parameters on the stress distribution that drives microstructural evolutions, such as pore growth in the IL and Al matrix rupture, were investigated. - Highlights: •Post-irradiation data for irradiated miniplates were analyzed by using their optical microscopy images. •ABAQUS finite element analysis (FEA) package was utilized to simulate the microstructural evolution of the selected plates. •Stresses were assessed to analyze their effects on microstructural changes during irradiation.

Evaluation of plate type fuel elements by eddy current test method

International Nuclear Information System (INIS)

Frade, Rangel Teixeira

2015-01-01

Plate type fuel elements are used in MTR research nuclear reactors. The fuel plates are manufactured by assembling a briquette containing the fissile material inserted in a frame, with metal plates in both sides of the set, to act as a cladding. This set is rolled under controlled conditions in order to obtain the fuel plate. In Brazil, this type of fuel is manufactured by IPEN and used in the IEA-R1 reactor. After fabrication of three batches of fuel plates, 24 plates, one of them is taken, in order to verify the thickness of the cladding. For this purpose, the plate is sectioned and the thickness measurements are carried out by using optical microscopy. This procedure implies in damage of the plate, with the consequent cost. Besides, the process of sample preparation for optical microscopy analysis is time consuming, it is necessary an infrastructure for handling radioactive materials and there is a generation of radioactive residues during the process. The objective of this study was verify the applicability of eddy current test method for nondestructive measurement of cladding thickness in plate type nuclear fuels, enabling the inspection of all manufactured fuel plates. For this purpose, reference standards, representative of the cladding of the fuel plates, were manufactured using thermomechanical processing conditions similar to those used for plates manufacturing. Due to no availability of fuel plates for performing the experiments, the presence of the plate’s core was simulated using materials with different electrical conductivities, fixed to the thickness reference standards. Probes of eddy current testing were designed and manufactured. They showed high sensitivity to thickness variations, being able to separate small thickness changes. The sensitivity was higher in tests performed on the reference standards and samples without the presence of the materials simulating the core. For examination of the cladding with influence of materials simulating the

Design of the Flow Plates for a Dual Cooled Fuel Assembly

International Nuclear Information System (INIS)

Kim, Jae Yong; Yoon, Kyung Ho; Lee, Young Ho; Lee, Kang Hee; Kim, Hyung Kyu

2009-01-01

In a dual cooled fuel assembly, the array and position of fuels are changed from those of a conventional PWR fuel assembly to achieve a power uprating. The flow plate provides flow holes to direct the heated coolant into/out of the fuel assembly and structural intensity to insure that the fuel rod is axially restrained within the spacer grids. So, flow plates of top/bottom end pieces (TEP/BEP) have to be modified into proper shape. Because the flow holes' area of a flow plate affects pressure drop, the flow holes' area must be larger than/equal to that of conventional flow plates. And design criterion of the TEP/BEP says that the flow plate should withstand a 22.241 kN axial load during handling lest a calculated stress intensity should exceed the Condition I allowable stress. In this paper, newly designed flow plates of a TEP/BEP are suggested and stress analysis is conducted to evaluate strength robustness of the flow plates for the dual cooled fuel assembly

CarbonNanoTubes (CNT) in bipolar plates for PEM fuel cell applications

Energy Technology Data Exchange (ETDEWEB)

Grundler, M.; Derieth, T.; Beckhaus, P.; Heinzel, A. [centre for fuel cell technology ZBT GmbH (Germany)

2010-07-01

Using standard mass production techniques for the fabrication of fuel cell components, such as bipolar plates, is a main issue for the commercialisation of PEM fuel cell systems. Bipolar plates contribute significantly to the cost structure of PEM stacks. In an upcoming fuel cell market a large number of bipolar plates with specific high-quality standards will be needed. At the Centre for Fuel Cell Technology (ZBT) together with the University of Duisburg-Essen fuel cell stacks based on injection moulded bipolar plates have been developed and demonstrated successfully [1]. This paper focuses on the interactions between carbon filling materials (graphite, carbon black and carbon nanotubes (CNT)) in compound based bipolar plates and especially the potential of CNTs, which were used in bipolar plates for the first time. The entire value added chain based on the feedstock, the compounding and injection moulding process, the component bipolar plate, up to the operation of a PEM single fuel cell stack with CNT-based bipolar plates is disclosed. (orig.)

Re-qualification of MTR-type fuel plates fabrication process

International Nuclear Information System (INIS)

Elseaidy, I.M.; Ghoneim, M.M.

2010-01-01

The fabricability issues with increased uranium loading due to use low enrichment of uranium (LEU), i.e. less than 20 % of U 235 , increase the problems which occur during compact manufacturing, roll bonding of the fuel plates, potential difficulty in forming during rolling process, mechanical integrity of the core during fabrication, potential difficulty in meat homogeneity, and the ability to fabricate plates with thicker core as a means of increasing total uranium loading. To produce MTR- type fuel plates with high uranium loading (HUL) and keep the required quality of these plates, many of qualification process must be done in the commissioning step of fuel fabrication plant. After that any changing of the fabrication parameters, for example changing of any of the raw materials, devises, operators, and etc., a re- qualification process should be done in order to keep the quality of produced plates. Objective of the present work is the general description of the activities to be accomplished for re-qualification of manufacturing MTR- type nuclear fuel plates. For each process to be re-qualified, a detailed of re-qualification process were established. (author)

Evaluation of plate type fuel options for small power reactors; Avaliacao de alternativas de combustivel tipo placa para reatores de pequeno porte

Energy Technology Data Exchange (ETDEWEB)

Andrzejewski, Claudio de Sa

2005-07-01

Plate type fuels are generally used in research reactor. The utilization of this kind of configuration improves significantly the overall performance fuel. The conception of new fuels for small power reactors based in plate-type configuration needs a complete review of the safety criteria originally used to conduce power and research reactor projects. In this work, a group of safety criteria is established for the utilization of plate-type fuels in small power reactors taking into consideration the characteristics of power and research reactors. The performance characteristics of fuel elements are strongly supported by its materials properties and the adopted configuration for its fissile particles. The present work makes an orientated bibliographic investigation searching the best material properties (structural materials and fuel compounds) related to the performance fuel. Looking for good parafermionic characteristics and manufacturing exequibility associated to existing facilities in national research centres, this work proposes several alternatives of plate type fuels, considering its utilization in small power reactors: dispersions of UO{sub 2} in stainless steel, of UO{sub 2} in zircaloy, and of U-Mo alloy in zircaloy, and monolithic plates of U-Mo cladded with zircaloy. Given the strong dependency of radiation damage with temperature increase, the safety criteria related to heat transfer were verified for all the alternatives, namely the DNBR; coolant temperature lower than saturation temperature; peak meat temperature to avoid swelling; peak fuel temperature to avoid meat-matrix reaction. It was found that all alternatives meet the safety criteria including the 0.5 mm monolithic U-Mo plate cladded with zircaloy. (author)

PEM fuel cell bipolar plate material requirements for transportation applications

Energy Technology Data Exchange (ETDEWEB)

Borup, R.L.; Stroh, K.R.; Vanderborgh, N.E. [Los Alamos National Lab., NM (United States)] [and others

1996-04-01

Cost effective bipolar plates are currently under development to help make proton exchange membrane (PEM) fuel cells commercially viable. Bipolar plates separate individual cells of the fuel cell stack, and thus must supply strength, be electrically conductive, provide for thermal control of the fuel stack, be a non-porous materials separating hydrogen and oxygen feed streams, be corrosion resistant, provide gas distribution for the feed streams and meet fuel stack cost targets. Candidate materials include conductive polymers and metal plates with corrosion resistant coatings. Possible metals include aluminium, titanium, iron/stainless steel and nickel.

The Effect of Uncertainties on the Operating Temperature of U-Mo/Al Dispersion Fuel

Energy Technology Data Exchange (ETDEWEB)

Sweidana, Faris B.; Mistarihia, Qusai M.; Ryu Ho Jin [KAIST, Daejeon (Korea, Republic of); Yim, Jeong Sik [KAERI, Daejeon (Korea, Republic of)

2016-05-15

In this study, uncertainty and combined uncertainty studies have been carried out to evaluate the uncertainty of the parameters affecting the operational temperature of U-Mo/Al fuel. The uncertainties related to the thermal conductivity of fuel meat, which consists of the effects of thermal diffusivity, density and specific heat capacity, the interaction layer (IL) that forms between the dispersed fuel and the matrix, fuel plate dimensions, heat flux, heat transfer coefficient and the outer cladding temperature were considered. As the development of low-enriched uranium (LEU) fuels has been pursued for research reactors to replace the use of highly-enriched uranium (HEU) for the improvement of proliferation resistance of fuels and fuel cycle, U-Mo particles dispersed in an Al matrix (UMo/Al) is a promising fuel for conversion of the research reactors that currently use HEU fuels to LEUfueled reactors due to its high density and good irradiation stability. Several models have been developed for the estimation of the thermal conductivity of U–Mo fuel, mainly based on the best fit of the very few measured data without providing uncertainty ranges. The purpose of this study is to provide a reasonable estimation of the upper bounds and lower bounds of fuel temperatures with burnup through the evaluation of the uncertainties in the thermal conductivity of irradiated U-Mo/Al dispersion fuel. The combined uncertainty study using RSS method evaluated the effect of applying all the uncertainty values of all the parameters on the operational temperature of U-Mo/Al fuel. The overall influence on the value of the operational temperature is 16.58 .deg. C at the beginning of life and it increases as the burnup increases to reach 18.74 .deg. C at a fuel meat fission density of 3.50E+21 fission/cm{sup 3}. Further studies are needed to evaluate the behavior more accurately by including other parameters uncertainties such as the interaction layer thermal conductivity.

Quality control of nuclear fuel plates using digital image processing techniques

International Nuclear Information System (INIS)

Salinas, Renato; Radd, Ulrich; Coronado, Harold; Olivares, Luis

2003-01-01

The Chilean Atomic Energy Commission (CCHEN) has developed the technology requires to manufacture low enriched uranium-235 nuclear fuel elements used in non-power reactor applications and in research. These fuel plates are assembled in two nuclear facilities located at La Reina (RECH-1) and Lo Aguirre where the present work was developed. Furthermore since high quality standards have been met, these facilities are able to export these nuclear fuel plates to foreign countries. Each MTR fuel elements consists of 16 low enriched uranium silicide (U 3 Si 2 ) fuel plates. A stringent quality assurance program requires among others, homogeneity measurements of uranium surface density values of these fuel plates, which are traditionally accomplished with optical densitometry methods. We have implemented and alternative technique which uses computer vision to determine uranium surface density values in these fuel plates. Both techniques are compared. Advantages of machine vision methods include considerable time saving and a complete quantitative evaluation of uranium densities as compared to the sparse technique involved in the optical densitometry method (Au)

Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

Directory of Open Access Journals (Sweden)

Yoshiyuki Show

2013-01-01

Full Text Available Composite film of carbon nanotube (CNT and polytetrafluoroethylene (PTFE was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS bipolar plates of the proton exchange membrane fuel cell (PEMFC as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assembly (MEA of the PEMFC. The output power of the fuel cell is increased by 1.6 times because the decrease in the contact resistance decreases the series resistance of the PEMFC. Moreover, the coating of this composite film protects the bipolar plate from the surface corrosion.

Quantitative determination of uranium distribution homogeneity in MTR fuel type plates

International Nuclear Information System (INIS)

Ferrufino, Felipe Bonito Jaldin

2011-01-01

IPEN/CNEN-SP produces the fuel to supply its nuclear research reactor IEA-R1. The fuel is assembled with fuel plates containing an U 3 Si 2 -Al composite meat. A good homogeneity in the uranium distribution inside the fuel plate meat is important from the standpoint of irradiation performance. Considering the lower power of reactor IEA-R1, the uranium distribution in the fuel plate has been evaluated only by visual inspection of radiographs. However, with the possibility of IPEN to manufacture the fuel for the new Brazilian Multipurpose Reactor (RMB), with higher power, it urges to develop a methodology to determine quantitatively the uranium distribution into the fuel. This paper presents a methodology based on X-ray attenuation, in order to quantify the uranium concentration distribution in the meat of the fuel plate by using optical densities in radiographs and comparison with standards. The results demonstrated the inapplicability of the method, considering the current specification for the fuel plates due to the high intrinsic error to the method. However, the study of the errors involved in the methodology, seeking to increase their accuracy and precision, can enable the application of the method to qualify the final product. (author)

Ni-based amorphous alloy-coating for bipolar plate of PEM fuel cell by electrochemical plating

International Nuclear Information System (INIS)

Yamaura, S; Kim, S C; Inoue, A

2013-01-01

In this study, the Ni-Cr-P amorphous alloy-coated bipolar plates were produced by electro-plating on the Cu base plates with a flow field. The power generation tests of a single fuel cell with those Ni-Cr-P bipolar plates were conducted at 353 K. It was found that the single fuel cell with those Ni-Cr-P bipolar plates showed excellent I-V performance as well as that with the carbon graphite bipolar plates. It was also found that the single cell with those Ni-Cr-P bipolar plates showed better I-V performance than that with the Ni-P amorphous alloy-coated bipolar plates. Furthermore, the long-time operation test was conducted for 440 h with those Ni-Cr-P bipolar plates at the constant current density of 200 mA·cm −2 . As a result, it was found that the cell voltage gradually decreased at the beginning of the measurement before 300 h and then the voltage was kept constant after 300 h.

Dispersion fuel for nuclear research facilities

International Nuclear Information System (INIS)

Kushtym, A.V.; Belash, M.M.; Zigunov, V.V.; Slabospitska, O.O.; Zuyok, V.A.

2017-01-01

Designs and process flow sheets for production of nuclear fuel rod elements and assemblies TVS-XD with dispersion composition UO_2+Al are presented. The results of fuel rod thermal calculation applied to Kharkiv subcritical assembly and Kyiv research reactor VVR-M, comparative characteristics of these fuel elements, the results of metallographic analyses and corrosion tests of fuel pellets are given in this paper

Fuel oil and dispersant toxicity to the Antarctic sea urchin (Sterechinus neumayeri).

Science.gov (United States)

Alexander, Frances J; King, Catherine K; Reichelt-Brushett, Amanda J; Harrison, Peter L

2017-06-01

The risk of a major marine fuel spill in Antarctic waters is increasing, yet there are currently no standard or suitable response methods under extreme Antarctic conditions. Fuel dispersants may present a possible solution; however, little data exist on the toxicity of dispersants or fuels to Antarctic species, thereby preventing informed management decisions. Larval development toxicity tests using 3 life history stages of the Antarctic sea urchin (Sterechinus neumayeri) were completed to assess the toxicity of physically dispersed, chemically dispersed, and dispersant-only water-accommodated fractions (WAFs) of an intermediate fuel oil (IFO 180, BP) and the chemical dispersant Slickgone NS (Dasic International). Despite much lower total petroleum hydrocarbon concentrations, physically dispersed fuels contained higher proportions of low-to-intermediate weight carbon compounds and were generally at least an order of magnitude more toxic than chemically dispersed fuels. Based on concentrations that caused 50% abnormality (EC50) values, the embryonic unhatched blastula life stage was the least affected by fuels and dispersants, whereas the larval 4-armed pluteus stage was the most sensitive. The present study is the first to investigate the possible implications of the use of fuel dispersants for fuel spill response in Antarctica. The results indicate that the use of a fuel dispersant did not increase the hydrocarbon toxicity of IFO 180 to the early life stages of Antarctic sea urchins, relative to physical dispersal. Environ Toxicol Chem 2017;36:1563-1571. © 2016 SETAC. © 2016 SETAC.

Influence of fuel-matrix interaction on the breakaway swelling of U-Mo dispersion fuel in Al

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Kim, Yeon Soo [Nuclear Engineering Division, Argonne National Laboratory, Arogonne (United States)

2014-04-15

In order to advance understanding of the breakaway swelling behavior of U-Mo/Al dispersion fuel under a high-power irradiation condition, the effects of fuel-matrix interaction on the fuel performance of U-Mo/Al dispersion fuel were investigated. Fission gas release into large interfacial pores between interaction layers and the Al matrix was analyzed using both mechanistic models and observations of the post-irradiation examination results of U-Mo dispersion fuels. Using the model predictions, advantageous fuel design parameters are recommended to prevent breakaway swelling.

INFLUENCE OF FUEL-MATRIX INTERACTION ON THE BREAKAWAY SWELLING OF U-MO DISPERSION FUEL IN AL

OpenAIRE

HO JIN RYU; YEON SOO KIM

2014-01-01

In order to advance understanding of the breakaway swelling behavior of U-Mo/Al dispersion fuel under a high-power irradiation condition, the effects of fuel-matrix interaction on the fuel performance of U-Mo/Al dispersion fuel were investigated. Fission gas release into large interfacial pores between interaction layers and the Al matrix was analyzed using both mechanistic models and observations of the post-irradiation examination results of U-Mo dispersion fuels. Using the model prediction...

DART model for irradiation-induced swelling of dispersion fuel elements including aluminum-fuel interaction

International Nuclear Information System (INIS)

Rest, J.; Hofman, G.L.

1997-01-01

The Dispersion Analysis Research Tool (DART) contains models for fission-gas-induced fuel swelling, interaction of fuel with the matrix aluminum, for the resultant reaction-product swelling, and for the calculation of the stress gradient within the fuel particle. The effects of an aluminide shell on fuel particle swelling are evaluated. Validation of the model is demonstrated by a comparison of DART calculations of fuel swelling of U 3 SiAl-Al and U 3 Si 2 -Al for various dispersion fuel element designs with the data

Performance evaluation of large U-Mo particle dispersed fuel irradiated in HANARO

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Man; Oh, Seok Jin; Jang, Se Jung; Yu, Byung Ok; Lee, Choong Seong; Seo, Chul Gyo; Chae, Hee Taek; Kim, Chang Kyu

2008-01-01

U-Mo/Al dispersion fuel is being developed as advanced fuel for research reactors. Irradiation behavior of U-Mo/Al dispersion fuel has been studied to evaluate its fuel performance. One of the performance limiting factors is a chemical interaction between the U-Mo particle and the Al matrix because the thermal conductivity of fuel meat is decreased with the interaction layer growth. In order to overcome the interaction problem, large-sized U-Mo particles were fabricated by controlling the centrifugal atomization conditions. The fuel performance behavior of U-Mo/Al dispersion fuel was estimated by using empirical models formulated based on the microstructural analyses of the post-irradiation examination (PIE) on U-Mo/Al dispersion fuel irradiated in HANARO reactor. Temperature histories of U-Mo/Al dispersion fuel during irradiation tests were estimated by considering the effect of an interaction layer growth on the thermal conductivity of the fuel meat. When the fuel performances of the dispersion fuel rods containing U-Mo particles with various sizes were compared, fuel temperature was decreased as the average U-Mo particle size was increases. It was found that the dispersion of a larger U-Mo particle was effective for mitigating the thermal degradation which is associated with an interaction layer growth. (author)

Fuel assemblies for PWR type reactors: fuel rods, fuel plates. CEA work presentation

International Nuclear Information System (INIS)

Delafosse, Jacques.

1976-01-01

French work on PWR type reactors is reported: basic knowledge on Zr and its alloys and on uranium oxide; experience gained on other programs (fast neutron and heavy water reactors); zircaloy-2 or zircaloy-4 clad UO 2 fuel rods; fuel plates consisting of zircaloy-2 clad UO 2 squares of thickness varying between 2 and 4mm [fr

A Deformation Model of TRU Metal Dispersion Fuel Rod for HYPER

International Nuclear Information System (INIS)

Lee, Byoung Oon; Hwang, Woan; Park, Won S.

2002-01-01

Deformation analysis in fuel rod design is essential to assure adequate fuel performance and integrity under irradiation conditions. An in-reactor performance computer code for a dispersion fuel rod is being developed in the conceptual design stage of blanket fuel for HYPER. In this paper, a mechanistic deformation model was developed and the model was installed into the DIMAC program. The model was based on the elasto-plasticity theory and power-law creep theory. The preliminary deformation calculation results for (TRU-Zr)-Zr dispersion fuel predicted by DIMAC were compared with those of silicide dispersion fuel predicted by DIFAIR. It appeared that the deformation levels for (TRU-Zr)-Zr dispersion fuel were relatively higher than those of silicide fuel. Some experimental tests including in-pile and out-pile experiments are needed for verifying the predictive capability of the DIMAC code. An in-reactor performance analysis computer code for blanket fuel is being developed at the conceptual design stage of blanket fuel for HYPER. In this paper, a mechanistic deformation model was developed and the model was installed into the DIMAC program. The model was based on the elasto-plasticity theory and power-law creep theory. The preliminary deformation calculation results for (TRUZr)- Zr dispersion fuel predicted by DIMAC were compared with those of silicide dispersion fuel predicted by DIFAIR. It appears that the deformation by swelling within fuel meat is very large for both fuels, and the major deformation mechanism at cladding is creep. The swelling strain is almost constant within the fuel meat, and is assumed to be zero in the cladding made of HT9. It is estimated that the deformation levels for (TRU-Zr)-Zr dispersion fuel were relatively higher than those of silicide fuel, and the dispersion fuel performance may be limited by swelling. But the predicted volume change of the (TRU-Zr)-Zr dispersion fuel models is about 6.1% at 30 at.% burnup. The value of cladding

A general evaluation of the irradiation behaviour of dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.

1995-01-01

The irradiation behaviour of aluminum-based dispersion fuels is evaluated with emphasis on metallurgical processes that control the dispersion behaviour. Phase transformations and microstructural changes resulting from fuel-matrix interactions and the effect of fissioning in fuel are discussed. (author)

Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

International Nuclear Information System (INIS)

Suripto, A; Yuwono

1998-01-01

Heat treatment experiments upon U 3 Si 2 - U ss ingot have been cam e d out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U 3 Si 2 - U ss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U 3 Si 2 as well as free uranium particles upon heat treatment at controlled temperature between the U 3 Si 2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

Caramel, uranium oxide fuel plates for water cooled reactors

International Nuclear Information System (INIS)

Bussy, Pierre; Delafosse, Jacques; Lestiboudois, Guy; Cerles, J.-M.; Schwartz, J.-P.

1979-01-01

The fuel is composed of thin plates assembled parallel to each other to form bundles or assemblies. Each plate is composed of a pavement of uranium oxide pellets, insulated from each other by a zircaloy cladding. The 235 U enrichment does not exceed 8%. The range of uses for this fuel extends from electric power generating reactors to irradiation reactors for research work. A parametric study in test loops has made it possible to determine the operating limits of this thick fuel, without bursting. The resulting diagram gives the permissible power densities, with and without cycling for specific burn-ups beyond 50,000 MWd/t. The thinnest plates were also irradiated in total in the form of advance assemblies irradiated in the core of the OSIRIS pile prior to its transformation. This transformation and the operation of this reactor with a core of 'Caramel' elements is the main trial experiment of this fuel [fr

Technology for manufacturing dispersion nuclear fuel at Instituto de Pesquisas Energeticas e Nucleares IPEN/CNEN-SP, Brazil

International Nuclear Information System (INIS)

Durazzo, M.; Carvalho, E.F. Urano de; Saliba-Silva, A.M.; Souza, J.A.B.; Riella, H.G.

2008-01-01

IPEN has been working for increasing radioisotope production in order to supply the expanding demand for radiopharmaceutical medicines requested by the Brazilian welfare. To reach this objective, the IEA-R1 research reactor power capacity was recently increased from 2 MW to 3.5 MW. Since 1988 IPEN has been manufacturing its own fuel element, initially based on U 3 O 8 -Al dispersion fuel plates with 2.3 g U/cm 3 . To support the reactor power increase, higher uranium density had to be achieved for better irradiation flux and also to minimize the irradiated fuel elements to be stored. Uranium silicide was the chosen option. This paper describes the results of this program and the current status of silicide fuel fabrication and qualification. (author)

Post-pulse detail metallographic examinations of low-enriched uranium silicide plate-type miniature fuel

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki

1991-10-01

Pulse irradiation at Nuclear Safety Research Reactor (NSRR) was performed using low-enriched (19.89 w% 235 U) unirradiated silicide plate-type miniature fuel which had a density of 4.8 gU/cm 3 . Experimental aims are to understand the dimensional stability and to clarify the failure threshold of the silicide plate-type miniature fuel under power transient conditions through post-pulse detail metallographic examinations. A silicide plate-type miniature fuel was loaded into an irradiation capsule and irradiated by a single pulse. Deposited energies given in the experiments were 62, 77, 116 and 154 cal/g·fuel, which lead to corresponding peak fuel plate temperatures, 201 ± 28degC, 187 ± 10degC, 418 ± 74degC and 871 ± 74degC, respectively. Below 400degC, reliability and dimensional stability of the silicide plate fuel was sustained, and the silicide plate fuel was intact. Up to 540degC, wall-through intergranular crackings occurred in the Al-3%Mg alloy cladding. With the increase of the temperature, the melting of the aluminum cladding followed by recrystallization, the denudation of fuel core and the plate-through intergranular cracking were observed. With the increase of the temperature beyond 400degC, the bowing of fuel plate became significant. Above the temperature of 640degC molten aluminum partially reacted with the fuel core, partially flowed downward under the influence of surface tension and gravity, and partially formed agglomerations. Judging from these experimental observations, the fuel-plate above 400degC tends to reduce its dimensional stability. Despite of the apparent silicide fuel-plate failure, neither generation of pressure pulse nor that of mechanical energy occurred at all. (J.P.N.)

Electromagnetic Acoustic Test of the Artificial Defects for a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Kim, Dong Min; Lee, Yoon Sang; Cheong, Yong Moo

2011-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel meat in aluminum alloy. Last year, KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of the plate-type fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done under immersion condition, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined is a non-ferromagnetic material such as aluminum with a good acousto-elastic property, which requires an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an Electromagnetic Acoustic Transducer (EMAT) technology for an automated inspection of a nuclear fuel without water

Analysis of hydraulic instability of ANS involute fuel plates

International Nuclear Information System (INIS)

Sartory, W.K.

1991-11-01

Curved shell equations for the involute Advanced Neutron Source (ANS) fuel plates are coupled to two-dimensional hydraulic channel flow equations that include fluid friction. A complete set of fluid and plate boundary conditions is applied at the entrance and exit and along the sides of the plate and the channel. The coupled system is linearized and solved to assess the hydraulic instability of the plates

Inert matrix fuel in dispersion type fuel elements

Energy Technology Data Exchange (ETDEWEB)

Savchenko, A.M. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation)]. E-mail: sav@bochvar.ru; Vatulin, A.V. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Morozov, A.V. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Sirotin, V.L. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Dobrikova, I.V. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Kulakov, G.V. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Ershov, S.A. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Kostomarov, V.P. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation); Stelyuk, Y.I. [A.A. Bochvar All-Russia Research Institute of Inorganic Materials (VNIINM) 123060, P.O. Box 369, Rogova Street, 5A, Moscow (Russian Federation)

2006-06-30

The advantages of using inert matrix fuel (IMF) as a dispersion fuel in an aluminium alloy matrix are considered, in particular, low temperatures in the fuel centre, achievable high burn-ups, serviceability in transients and an environmentally friendly process of fuel rod fabrication. Two main versions of IMF are under development at A.A. Bochvar Institute, i.e. heterogeneous or isolated distribution of plutonium. The out-of-pile results on IMF loaded with uranium dioxide as plutonium simulator are presented. Fuel elements with uranium dioxide composition fabricated at A.A. Bochvar Institute are currently under MIR tests (RIAR, Dimitrovgrad). The fuel elements reached a burn-up of 88 MW d kg{sup -1} (equivalent to the burn up of the standard uranium dioxide pelletized fuel) without loss of leak-tightness of the cladding. The feasibility of fabricating IMF of these particular types with plutonium dioxide is considered with a view to in-pile irradiation.

Inert matrix fuel in dispersion type fuel elements

Science.gov (United States)

Savchenko, A. M.; Vatulin, A. V.; Morozov, A. V.; Sirotin, V. L.; Dobrikova, I. V.; Kulakov, G. V.; Ershov, S. A.; Kostomarov, V. P.; Stelyuk, Y. I.

2006-06-01

The advantages of using inert matrix fuel (IMF) as a dispersion fuel in an aluminium alloy matrix are considered, in particular, low temperatures in the fuel centre, achievable high burn-ups, serviceability in transients and an environmentally friendly process of fuel rod fabrication. Two main versions of IMF are under development at A.A. Bochvar Institute, i.e. heterogeneous or isolated distribution of plutonium. The out-of-pile results on IMF loaded with uranium dioxide as plutonium simulator are presented. Fuel elements with uranium dioxide composition fabricated at A.A. Bochvar Institute are currently under MIR tests (RIAR, Dimitrovgrad). The fuel elements reached a burn-up of 88 MW d kg-1 (equivalent to the burn up of the standard uranium dioxide pelletized fuel) without loss of leak-tightness of the cladding. The feasibility of fabricating IMF of these particular types with plutonium dioxide is considered with a view to in-pile irradiation.

Monte-Carlo simulation of dispersion fuel meat structure

International Nuclear Information System (INIS)

Xing Zhonghu; Ying Shihao

2003-01-01

Under the irradiation conditions in research reactors, the inter-diffusion occurs at the fuel particle and matrix interfaces of U 3 Si 2 -Al dispersion fuel. Because of the inter-diffusion reaction, the U 3 Al 7 Si 2 layer is formed around each U 3 Si 2 particle. The layer thickness grows up with irradiation duration and fission density. The formation of resultant layer causes the consumption of U 3 Si 2 fuel and aluminum matrix. This process leads to the evolution of geometrical structure of fuel meat. According to the stochastic locations of particles in dispersion, the authors developed a simulation method for the evolution of the fuel meat structure by utilizing Monte-Carlo method. Every particle is characterized by its diameter and location. The parameters of meat structure include particle size distribution, as-fabricated fuel volume fraction, resultant layer thickness, layer volume fraction, U 3 Si 2 fuel volume fraction, aluminum volume fraction, contiguity probability and inter-linkage fraction of particles. Particularly for the dispersion with as-fabricated fuel volume fraction of 43% and particle sizes in a well-defined normal distribution, more than 13000 sampling particles are simulated in the meat volume of 6 mm x 6 mm x 0.5 mm. The meat structure parameters are calculated as functions of layer thickness in the range from 0-16 μm. (authors)

Numerical simulation research on rolling process of monolithic nuclear fuel plate

International Nuclear Information System (INIS)

Wan Jibo; Kong Xiangzhe; Ding Shurong; Xu Hongbin; Huo Yongzhong

2015-01-01

For the strain-rate-dependent constitutive relation of zircaloy cladding in UMo monolithic nuclear fuel plates, the three-dimensional stress updating algorithm was derived out, and the corresponding VUMAT subroutine to define its constitutive relation was developed and validated; the finite element model was built to simulate the frame rolling process of UMo monolithic nuclear fuel plates; with the explicit dynamic finite element method, the evolution rules of the deformation and contact pressure during the rolling process within the composite slab were obtained and analyzed. The research results indicate that it is convenient and efficient to define the strain-rate- dependent constitutive relations of materials with the user-defined material subroutine VUMAT; the rolling-induced contact pressure between the fuel meat and the covers varies with time, and the maximum pressure exits at the symmetric plane along the plate width direction. This study supplies a foundation and a computation method for optimizing the processing parameters to manufacture UMo monolithic nuclear fuel plates. (authors)

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1992-01-01

The planned Advanced Neutron Source (ANS) and several existing reactors use closely spaced arrays of involute shaped fuel-plates which are cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported in this paper. The tests were conducted using full scale epoxy plate models of the aluminum/uranium silicide ANS involute shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as function of the flow velocity are examined. Comparisons with mathematical models are noted. 12 refs

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1993-05-01

The planned reactor for the Advanced Neutron Source (ANS) will use closely spaced arrays of involute-shaped fuel plates that will be cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities, adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported. The tests were conducted using full-scale epoxy plate models of the aluminum/uranium silicide ANS involute-shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as functions of the flow velocity are examined. Comparisons with mathematical models are noted

Modeling solid-fuel dispersal during slow loss-of-flow-type transients

International Nuclear Information System (INIS)

DiMelfi, R.J.; Fenske, G.R.

1981-01-01

The dispersal, under certain accident conditions, of solid particles of fast-reactor fuel is examined in this paper. In particular, we explore the possibility that solid-fuel fragmentation and dispersal can be driven by expanding fission gas, during a slow LOF-type accident. The consequences of fragmentation are studied in terms of the size and speed of dispersed particles, and the overall quantity of fuel moved. (orig.)

Automated ultrasonic scanning of flat plate nuclear fuel

International Nuclear Information System (INIS)

Barna, B.A.

1979-01-01

One of the most challenging problems in Non-Destructive Testing lies in making the inspection as rapid, precise, cost effective and operator independent as possible. Only by optimizing these four factors can a technology take full advantage of the quality control possible with NDT. This paper describes a highly complex application of high frequency ultrasonics to image extremely small and difficult to detect flaws in a production line environment. The objects of interest are flat plate nuclear fuel used in the Advanced Test Reactor at the Idaho National Engineering Laboratory. The plates are fabricated by hot rolling a sandwich of alloyed uranium fuel and aluminum cladding. After rolling, the block is flattened to a long thin plate approximately 1.27 m (55 inches) long, 102 mm (4 inches) wide and 1.25 mm (0.050 inches) thick. The core, or fuel area is nominally 0.75 mm (0.030 inches) thick with 0.25 mm (0.010 inches) of aluminum bonded to both sides. As might be expected the fabrication is a sensitive process which can introduce several flaws detrimental to the reactor operation if they are undetected. Two of the characteristics that must be examined are the cladding thickness of the aluminum left over the fuel and the quality of bond between the cladding and the fuel. If either the cladding is too thin or the bonding inadequate thermal and/or corrosive activity can crack the protective cladding

Highly conductive composites for fuel cell flow field plates and bipolar plates

Science.gov (United States)

Jang, Bor Z; Zhamu, Aruna; Song, Lulu

2014-10-21

This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.

The Experiment Production And Examination Of The U3Si2-AI Mini plates For Irradiation Test

International Nuclear Information System (INIS)

Supardjo; Boybul; Yowono; Susworo; Permana, S.

1998-01-01

The fuel plates containing U 3 Si 2 -AI dispersion fuel having respective loading of 3.55; 4.20; and 4.80 g/cm 3 were prepared by dispersing certain amount of U 3 Si 2 powder in the AI powder as matrix. The weight ratio of U 3 Si 2 and AI at different loading was chosen based on the 19.23 cm 3 volume basis fuel core calculation. Each fuel mixture was pressed into a fuel core having dimension of 100.20 x 60.35 x 3.15 +- (0.05) mm, which was then cut into mini fuel core having dimension of 16 x 8 x 3.15 +- (0.05) mm. The mini plates were prepared by picture and frame technique using AIMg2 as cladding material. The mini plates have been tested for blister, homogeneity, white spots, surface defects and their cladding thickness, revealing that out of 74 mini plates, they are ten (10) mini plates that have to be rejected due to blisters and white spots, thus of 64 mini plates can be further fabricated as samples for irradiation test

Development of core technology for research reactors using plate type fuels

International Nuclear Information System (INIS)

Ha, Jae Joo; Lee, Doo Jeong; Park, Cheol

2009-12-01

Around 250 research reactors are under operation over the world. However, about 2/3 have been operated more than 30 years and demands for replacements are expected in the near future. The number of expected units is around 110, and around 55 units from 40 countries will be expected to be bid in the world market. In 2007, Netherlands started international bidding process to construct a new 80MW RR (named PALLAS) with the target of commercial operation in 2016, which will replace the existing HFR(45MW). KAERI consortium has been participated in that bid. Most of RRs use plate type fuels as a fuel assembly, Be and Graphite as a reflector. On the other hand, in Korea, the KAERI is operating the HANARO, which uses a rod type fuel assembly and heavy water as a reflector. Hence, core technologies for RRs using plate type fuels are in short. Therefore, core technologies should be secured for exporting a RR. In chapter 2, the conceptual design of PALLAS which use plate type fuels are described including core, cooling system and connected systems, layout of general components. Experimental verification tests for the plate type fuel and second shutdown system and the code verification for nuclear design are explained in Chapter 3 and 4, respectively

An Expert System to Analyze Homogeneity in Fuel Element Plates for Research Reactors

International Nuclear Information System (INIS)

Tolosa, S.C.; Marajofsky, A.

2004-01-01

In the manufacturing control of Fuel Element Plates for Research Reactors, one of the problems to be addressed is how to determine the U-density homogeneity in a fuel plate and how to obtain qualitative and quantitative information in order to establish acceptance or rejection criteria for such, as well as carrying out the quality follow-up. This paper is aimed at developing computing software which implements an Unsupervised Competitive Learning Neural Network for the acknowledgment of regions belonging to a digitalized gray scale image. This program is applied to x-ray images. These images are generated when the x-ray beams go through a fuel plate of approximately 60 cm x 8 cm x 0.1 cm thick. A Nuclear Fuel Element for Research Reactors usually consists of 18 to 22 of these plates, positioned in parallel, in an arrangement of 8 x 7 cm. Carrying out the inspection of the digitalized x-ray image, the neural network detects regions with different luminous densities corresponding to U-densities in the fuel plate. This is used in quality control to detect failures and verify acceptance criteria depending on the homogeneity of the plate. This modality of inspection is important as it allows the performance of non-destructive measurements and the automatic generation of the map of U-relative densities of the fuel plate

An expert system to analyze homogeneity in fuel element plates for research reactors

International Nuclear Information System (INIS)

Cativa Tolosa, Sebastian; Marajofsky, Adolfo

2004-01-01

In the manufacturing control of Fuel Element Plates for Research Reactors, one of the problems to be addressed is how to determine the U-density homogeneity in a fuel plate and how to obtain qualitative and quantitative information in order to establish acceptance or rejection criteria for such, as well as carrying out the quality follow-up.This paper is aimed at developing computing software which implements an Unsupervised Competitive Learning Neural Network for the acknowledgment of regions belonging to a digitalized gray scale image. This program is applied to X-ray images. These images are generated when the X-ray beams go through a fuel plate of approximately 60 cm x 8 cm x 0.1 cm thick. A Nuclear Fuel Element for Research Reactors usually consists of 18 to 22 of these plates, positioned in parallel, in an arrangement of 8 x 7 cm. Carrying out the inspection of the digitalized X-ray image, the neural network detects regions with different luminous densities corresponding to U-densities in the fuel plate. This is used in quality control to detect failures and verify acceptance criteria depending on the homogeneity of the plate. This modality of inspection is important as it allows the performance of non-destructive measurements and the automatic generation of the map of U-relative densities of the fuel plate. (author)

Development of U-Mo/Al dispersion fuel for research reactors

Energy Technology Data Exchange (ETDEWEB)

Park, Jong Man; Ryu, Ho Jin; Yang, Jae Ho; Jeong, Yong Jin; Lee, Yoon Sang [Korea Atomic Energy Research Inst., Research Reactor Fuel Development Division, Daejeon (Korea, Republic of)

2012-03-15

Currently, the KOMO-5 irradiation test for full size U-Mo/Al dispersion fuel rods has been underway since May 23, 2011. The purpose of the KOMO-5 test includes an investigation of the irradiation behaviors of silicide or nitride coated U-7Mo/Al(-Si) dispersion fuels and the effects of pre-formed interaction layers on U-Mo particles. It is expected that the irradiation test will be finished after attaining 60 at% U-235 burnup in May 2012, and the first PIE results of the KOMO-5 will be obtained in September 2012. In addition, an international cooperation program on the qualification of U-Mo dispersion fuels for small and medium size research reactors is going to be proposed in cooperation with the IAEA. Conversion from silicide fuel to U-Mo fuel will increase the cycle length with a smaller number of fuel assemblies and allow more flexible back-end options for spent fuel due to of the reprocessibility of U-Mo. (author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, J.A.B.; Durazzo, M.

2010-01-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 gU/cm 3 by using the U 3 Si 2 -Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 gU/cm 3 for the U 3 Si 2 -Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian-Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

Energy Technology Data Exchange (ETDEWEB)

Souza, Jose Antonio Batista de; Durazzo, Michelangelo, E-mail: jasouza@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 g U/c m3 by using the U{sub 3}Si{sub 2}-Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 g U/c m3 for the U{sub 3}Si{sub 2}-Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian- Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Alternative bipolar plates design and manufacturing for PEM fuel cell

International Nuclear Information System (INIS)

Lee Chang Chuan; Norhamidi Muhamad; Jaafar Sahari

2006-01-01

Bipolar plates is one of the important components in fuel cell stack, it comprise up to 80% of the stack volume. Traditionally, these plates have been fabricated from graphite, owing to its chemical nobility, and high electrical and thermal conductivity; but these plates are brittle and relatively thick. Therefore increasing the stack volume and size. Alternatives to graphite are carbon-carbon composite, carbon-polymer composite and metal (aluminum, stainless steel, titanium and nickel based alloy). The use of coated and uncoated metal bipolar plates has received attention recently due to the simplicity of plate manufacturing. The thin nature of the metal substrate allows for smaller stack design with reduced weight. Lightweight coated metals as alternative to graphite plate is being developed. Beside the traditional method of machining and slurry molding, metal foam for bipolar plates fabrication seems to be a good alternative. The plates will be produced with titanium powder by Powder Metallurgy method using space holders technique to produce the meal foam flow-field. This work intends to facilitate the materials and manufacturing process requirements to produce cost effective foamed bipolar plates for fuel cell

Composite Bipolar Plate for Unitized Fuel Cell/Electrolyzer Systems

Science.gov (United States)

Mittelsteadt, Cortney K.; Braff, William

2009-01-01

In a substantial improvement over present alkaline systems, an advanced hybrid bipolar plate for a unitized fuel cell/electrolyzer has been developed. This design, which operates on pure feed streams (H2/O2 and water, respectively) consists of a porous metallic foil filled with a polymer that has very high water transport properties. Combined with a second metallic plate, the pore-filled metallic plates form a bipolar plate with an empty cavity in the center.

Application of non-destructive methods for qualification of the U3O8-Al and U3Si2-Al dispersion fuels in the IEA-R1 Reactor

International Nuclear Information System (INIS)

Silva, Jose Eduardo Rosa da

2011-01-01

IPEN/CNEN-SP manufactures fuels to be used in its nuclear research reactor - the IEA-R1. To qualify those fuels, it is necessary to check if they have a good performance under irradiation. As Brazil doesn't have nuclear research reactors with high neutron fluxes, or suitable hot cells for carrying out post-irradiation examination of nuclear fuels, IPEN/CNEN-SP has conducted a fuel qualification program based on the use of uranium compounds, internationally tested and qualified to be used in research reactors, and has gotten experience in the technological development stages for the manufacturing of fuel plates, irradiation and non-destructive post-irradiation testing. Fuel elements containing low volume fractions of fuel in the dispersion were manufactured and irradiated successfully directly in the core of the IEA-R1. However, there are plans to increase the uranium density of these fuels. The objective of this thesis work was to study and to propose a set of non-destructive methods to qualify the dispersions fuels U 3 O 8 -Al e U 3 Si 2 -Al with high uranium density produced at IPEN/CNEN-SP. For that, the irradiation resources in the IEA-R1, and the application of non-destructive methods in the reactor pool available in the Institution were considered. The proposal is to specify, manufacture and irradiate fuel mini plates in IEA-R1 at the maximum densities, qualified internationally, and to monitor their general conditions during the period of irradiation, using non-destructive methods in the reactor pool. In addition to the non-destructive visual inspection and sipping methods, already used at the Institution, the infrastructure for dimensional sub-aquatic testing to evaluate the swelling of irradiated fuel mini plates was completed. The analyses of the results will provide means to assess and decide whether or not to continue with the irradiation of mini plates, until the desired burnup for the irradiation tests at IEA-R1 are reached. (author)

Irradiation behavior of the interaction product of U-Mo fuel particle dispersion in an Al matrix

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo, E-mail: yskim@anl.gov [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Hofman, G.L. [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States)

2012-06-15

Highlights: Black-Right-Pointing-Pointer We in-pile tested U-Mo dispersion in Al matrix. Black-Right-Pointing-Pointer We observed interaction layer growth between U-Mo and Al and pore formation there. Black-Right-Pointing-Pointer Pores degrades thermal conductivity and structural integrity of the fueled zone. Black-Right-Pointing-Pointer The amorphous behavior of interaction layers is thought to be the main reason for unstable large pore growth. Black-Right-Pointing-Pointer A mechanism for pore formation and possible remedy to prevent it are proposed. - Abstract: Irradiation performance of U-Mo fuel particles dispersed in Al matrix is stable in terms of fuel swelling and is suitable for the conversion of research and test reactors from highly enriched uranium (HEU) to low enriched uranium (LEU). However, tests of the fuel at high temperatures and high burnups revealed obstacles caused by the interaction layers forming between the fuel particle and matrix. In some cases, fission gas filled pores grow and interconnect in the interdiffusion layer resulting in fuel plate failure. Postirradiation observations are made to examine the behavior of the interdiffusion layers. The interdiffusion layers show a fluid-like behavior characteristic of amorphous materials. In the amorphous interdiffusion layers, fission gas diffusivity is high and the material viscosity is low so that the fission gas pores readily form and grow. Based on the observations, a pore formation mechanism is proposed and potential remedies to suppress the pore growth are also introduced.

Modeling of the behavior under fuel dispersed irradiation of U-Mo with aluminum matrix from the thermal point of view and its interrelationship with the interdiffusion phase fuel / matrix

International Nuclear Information System (INIS)

Moscarda, Maria V.; Taboada, Horacio H.; Rest, J.

2009-01-01

Results from postirradiation examinations of U-Mo / Al dispersion fuels plates denotes a strong interrelation and feedback between the fuel-matrix interaction and the fuel temperature, bringing undesired consequences on the total swelling and behavior under irradiation. The present work approaches this problem, modeling the profile of temperatures moment by moment to be able to evaluate the increase of this interaction. The Fast Dart program is used, optimized version of program Dart, developed by Dr. J. Rest in collaboration with Dr. H. Taboada. A subroutine of thermal calculation was implemented in this code, which allowed to calculate the evolution of the interaction between the fuel and the matrix. The results of simulations are compared with the results of postirradiation examinations realized by the Reduced Enrichment for Research and Test Reactors International Program. In particular, a good adjustment in the calculation of the depth of interdiffusion U-Mo/Al is observed, demonstrating a right estimation of the profile of temperatures on the fuel plate. It is considered necessary the inclusion of a model that describes the phases that form in the zone of interaction, denoting its thermal dependency and effects due to the radiation damage. (author)

Homogeneous forming technology of composite materials and its application to dispersion nuclear fuel

International Nuclear Information System (INIS)

Hong, Soon Hyun; Ryu, Ho Jin; Sohn, Woong Hee; Kim, Chang Kyu

1997-01-01

Powder metallurgy processing technique of metal matrix composites is reviewed and its application to process homogeneous dispersion nuclear fuel is considered. The homogeneous mixing of reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement with matrix powders is very important step to process metal matrix composites. The reinforcement can be ceramic particles, whiskers or chopped fibers having high strength and high modulus. The blended powders are consolidated into billets and followed by various deformation processing, such as extrusion, forging, rolling or spinning into final usable shapes. Dispersion nuclear fuel is a class of metal matrix composite consisted of dispersed U-compound fuel particles and metallic matrix. Dispersion nuclear fuel is fabricated by powder metallurgy process such as hot pressing followed by hot extrusion, which is similar to that of SiC/Al metal matrix composite. The fabrication of homogeneous dispersion nuclear fuel is very difficult mainly due to the inhomogeneous mixing characteristics of the powders from quite different densities between uranium alloy powders and aluminum powders. In order to develop homogeneous dispersion nuclear fuel, it is important to investigate the effect of powder characteristics and mixing techniques on homogeneity of dispersion nuclear fuel. An new quantitative analysis technique of homogeneity is needed to be developed for more accurate analysis of homogeneity in dispersion nuclear fuel. (author). 28 refs., 7 figs., 1tab

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

International Nuclear Information System (INIS)

Travelli, A.

1988-01-01

A nuclear fuel-containing plate structure for a nuclear reactor is described; such structure comprising a pair of malleable metallic non-fissionable matrix plates having confronting surfaces which are pressure bonded together and fully united to form a bonded surface, and elongated malleable wire-like fissionable fuel members separately confined and fully enclosed between the matrix plates along the interface to afford a high fuel density as well as structural integrity and effective retention of fission products. The plates have separate recesses formed in the confronting surfaces for closely receiving the wire-like fissionable fuel members. The wire-like fissionable fuel members are made of a maleable uranium alloy capable of being formed into elongated wire-like members and capable of withstanding pressure bonding. The wire-like fissionable fuel members are completely separated and isolated by fully united portions of the interface

Irradiation behavior of miniature experimental uranium silicide fuel plates

International Nuclear Information System (INIS)

Hofman, G.L.; Neimark, L.A.; Mattas, R.F.

1983-01-01

Uranium silicides, because of their relatively high uranium density, were selected as candidate dispersion fuels for the higher fuel densities required in the Reduced Enrichment Research and Test Reactor (RERTR) Program. Irradiation experience with this type of fuel, however, was limited to relatively modest fission densities in the bulk from, on the order of 7 x 10 20 cm -3 , far short of the approximately 20 x 10 20 cm -3 goal established for the RERTR program. The purpose of the irradiation experiments on silicide fuels on the ORR, therefore, was to investigate the intrinsic irradiation behavior of uranium silicide as a dispersion fuel. Of particular interest was the interaction between the silicide particles and the aluminum matrix, the swelling behavior of the silicide particles, and the maximum volume fraction of silicide particles that could be contained in the aluminum matrix

Release of fission products from miniature fuel plates at elevated temperature

International Nuclear Information System (INIS)

Posey, J.C.

1982-01-01

Three miniature fuel plates were tested at progressively higher temperatures. A U 3 Si plated blistered and released fission gases at 500 0 C. Two U 3 O 8 filled plates blistered and released fission gases at 550 0 C

Release of fission products from miniature fuel plates at elevated temperature

International Nuclear Information System (INIS)

Posey, John C.

1983-01-01

Three miniature fuel plates were tested at progressively higher temperatures. A U 3 Si filled plate blistered and released fission gases at 500 deg. C. Two U 3 O 8 filled plates blistered and released fission gases at 550 deg. C. (author)

DEVELOPMENT OF HIGH-DENSITY U/AL DISPERSION PLATES FOR MO-99 PRODUCTION USING ATOMIZED URANIUM POWDER

Directory of Open Access Journals (Sweden)

HO JIN RYU

2013-12-01

Full Text Available Uranium metal particle dispersion plates have been proposed as targets for Molybdenum-99 (Mo-99 production to improve the radioisotope production efficiency of conventional low enriched uranium targets. In this study, uranium powder was produced by centrifugal atomization, and miniature target plates containing uranium particles in an aluminum matrix with uranium densities up to 9 g-U/cm3 were fabricated. Additional heat treatment was applied to convert the uranium particles into UAlx compounds by a chemical reaction of the uranium particles and aluminum matrix. Thus, these target plates can be treated with the same alkaline dissolution process that is used for conventional UAlx dispersion targets, while increasing the uranium density in the target plates

Lamb wave extraction of dispersion curves in micro/nano-plates using couple stress theories

Science.gov (United States)

Ghodrati, Behnam; Yaghootian, Amin; Ghanbar Zadeh, Afshin; Mohammad-Sedighi, Hamid

2018-01-01

In this paper, Lamb wave propagation in a homogeneous and isotropic non-classical micro/nano-plates is investigated. To consider the effect of material microstructure on the wave propagation, three size-dependent models namely indeterminate-, modified- and consistent couple stress theories are used to extract the dispersion equations. In the mentioned theories, a parameter called 'characteristic length' is used to consider the size of material microstructure in the governing equations. To generalize the parametric studies and examine the effect of thickness, propagation wavelength, and characteristic length on the behavior of miniature plate structures, the governing equations are nondimensionalized by defining appropriate dimensionless parameters. Then the dispersion curves for phase and group velocities are plotted in terms of a wide frequency-thickness range to study the lamb waves propagation considering microstructure effects in very high frequencies. According to the illustrated results, it was observed that the couple stress theories in the Cosserat type material predict more rigidity than the classical theory; so that in a plate with constant thickness, by increasing the thickness to characteristic length ratio, the results approach to the classical theory, and by reducing this ratio, wave propagation speed in the plate is significantly increased. In addition, it is demonstrated that for high-frequency Lamb waves, it converges to dispersive Rayleigh wave velocity.

Analysis of irradiated U-7wt%Mo dispersion fuel microstructures using automated image processing

Energy Technology Data Exchange (ETDEWEB)

Collette, R. [Colorado School of Mines, Nuclear Science and Engineering Program, 1500 Illinois St, Golden, CO 80401 (United States); King, J., E-mail: kingjc@mines.edu [Colorado School of Mines, Nuclear Science and Engineering Program, 1500 Illinois St, Golden, CO 80401 (United States); Buesch, C. [Oregon State University, 1500 SW Jefferson St., Corvallis, OR 97331 (United States); Keiser, D.D.; Williams, W.; Miller, B.D.; Schulthess, J. [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States)

2016-07-15

The High Performance Research Reactor Fuel Development (HPPRFD) program is responsible for developing low enriched uranium (LEU) fuel substitutes for high performance reactors fueled with highly enriched uranium (HEU) that have not yet been converted to LEU. The uranium-molybdenum (U-Mo) fuel system was selected for this effort. In this study, fission gas pore segmentation was performed on U-7wt%Mo dispersion fuel samples at three separate fission densities using an automated image processing interface developed in MATLAB. Pore size distributions were attained that showed both expected and unexpected fission gas behavior. In general, it proved challenging to identify any dominant trends when comparing fission bubble data across samples from different fuel plates due to varying compositions and fabrication techniques. The results exhibited fair agreement with the fission density vs. porosity correlation developed by the Russian reactor conversion program. - Highlights: • Automated image processing is used to extract fission gas bubble data from irradiated U−Mo fuel samples. • Verification and validation tests are performed to ensure the algorithm's accuracy. • Fission bubble parameters are predictably difficult to compare across samples of varying compositions. • The 2-D results suggest the need for more homogenized fuel sampling in future studies. • The results also demonstrate the value of 3-D reconstruction techniques.

Feasibility of Electromagnetic Acoustic Evaluation for Quality Test of a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Lee, Yoon Sang; Cheong, Yong Moo

2010-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel core in aluminum alloy. Recently KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done with water, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined within this paper is a non-ferromagnetic material such as aluminum which has a good acousto-elastic property, for an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an EMAT technology for an automated inspection of a nuclear fuel without water

Safety assessment of U–Mo fuel mini plates irradiated in HANARO reactor

International Nuclear Information System (INIS)

Jo, Daeseong; Kim, Haksung

2015-01-01

Highlights: • Neutronic and thermal-hydraulic analyses of U–Mo fuel irradiated in HANARO reactor. • A mock-up irradiation target was designed and tested to measure the flow rate. • During normal operation, boiling does not occur. • During limiting accidents, boiling occurs. However, fuel integrity is maintained. - Abstract: Neutronic and thermal hydraulic characteristics of U–Mo fuel mini plates irradiated in the HANARO reactor were analyzed for the safety assessment of these plates. A total of eight fuel plates were double-stacked; each stack contained three 8.0 gU/cc U–7Mo fuel plates and one 6.5 gU/cc U–7Mo fuel plate. The neutronic and thermal hydraulic analyses were carried out using the MCNP code and TMAP code, respectively. The core status used in the study was the equilibrium core, and four Control Absorber Rod (CAR) locations were considered: 350 mm, 450 mm, 550 mm, and 650 mm away from the bottom of the core. For the fuels in the lower stack, the maximum heat flux was found at the CAR located at 450 mm. For the fuels in the upper stack, the maximum heat flux was found at the CAR located at 650 mm. The axial power distributions for the upper and lower stacks were selected on the basis of thermal margin analyses. A mock-up irradiation target assembly was designed and tested at the out-of-pile test facility to measure the flow rate through the irradiation site, given that the maximum flow rate through the irradiation site at the HANARO reactor is limited to 12.7 kg/s. For conservative analyses, measurement and correlation uncertainties and engineering hot channel factors were considered. During normal operation, the minimum ONB temperature margins for the lower and upper stacks are 41.6 °C and 31.8 °C, respectively. This means that boiling does not occur. However, boiling occurs during the limiting accidents. Nevertheless, the fuel integrity is maintained since the minimum DNBR are 1.96 for the Reactivity Insertion Accident (RIA) and 2

Improved performance of U-Mo dispersion fuel by Si addition in Al matrix.

Energy Technology Data Exchange (ETDEWEB)

Kim, Y S; Hofman, G L [Nuclear Engineering Division

2011-06-01

The purpose of this report is to collect in one publication and fit together work fragments presented in many conferences in the multi-year time span starting 2002 to the present dealing with the problem of large pore formation in U-Mo/Al dispersion fuel plates first observed in 2002. Hence, this report summarizes the excerpts from papers and reports on how we interpreted the relevant results from out-of-pile and in-pile tests and how this problem was dealt with. This report also provides a refined view to explain in detail and in a quantitative manner the underlying mechanism of the role of silicon in improving the irradiation performance of U-Mo/Al.

Development of an alternative process for recovery of uranium from rejected plates in the manufacture of MTR type fuel elements

International Nuclear Information System (INIS)

Flores Gonzalez, Jocelyn Natalia

2011-01-01

This work discusses the recovery of enriched uranium in U 235 , from fuel plates rejected during the fuel elements manufacturing process for the La Reina Nuclear Studies Center, RECH-1, CCHEN. The plates have an aluminum based alloy coating, AISI-SAE 6061, with U 3 Si 2 powder distributed evenly inside and dispersed in an aluminum matrix. The high cost of enriched uranium means that it must be recovered from plates rejected in the production process because of non-compliance with the plate specifications, and also because some of them undergo destructive testing, to measure the aluminum coating's thickness on each side of the plate. The thickness of the uranium nucleus is measured as well and the size of the defects on the ends of the plate such as 'dog bone' and 'fish tail', that is, for the purposes of quality control. The first step in the process is carried out by dissolving the aluminum in a hot solution of NaOH in order to release the uranium silicide powder that is insoluble in the soda. A second step involves dissolving the uranium silicide in a hot HNO 3 solution, followed by washing and filtering, and then extracting the SX and analyzing its behavior during this stage. During the process 98.9% of the uranium is recovered together with a solution that is enough for the SX process given the experiences that were carried out in the extraction stage

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Investigations of uraniumsilicide-based dispersion fuels for the use of low enrichment uranium (LEU) in research and test reactors

International Nuclear Information System (INIS)

Nazare, S.

1982-07-01

The work presents at the outset, a review of the preparation and properties of uranium silicides (U 3 Si and U 3 Si 2 ) in so far as these are relevant for their use as dispersants in research reactor fuels. The experimental work deals with the preparation and powder metallurgical processing of Al-clad miniature fuel element plates with U 3 Si- und U 3 Si-Al up to U-densities of 6.0 g U/cm 3 . The compatibility of these silicides with the Al-matrix under equilibrium conditions (873 K) and the influence of the reaction on the dimensional stability of the miniplates is described and discussed. (orig.) [de

Connection between end plates and rods in a BWR fuel element

International Nuclear Information System (INIS)

Cali', G.P.

1975-01-01

The problem of the connection between the end plates and the rods of a BWR fuel element is analytically formulated. The behaviour of the springs coupling the rods with the upper plate is analyzed with particular detail since the deformation of these springs affects the forces at the interface of the fuel element structure components. A tool is given to design the springs according to some considerations regarding the mechanical strength of the interacting components as well as the influence of the possible geometrical unevennes of the system that can arise during the fuel element lifetime. (Cali', G.P.)

Modeling a failure criterion for U-Mo/Al dispersion fuel

Science.gov (United States)

Oh, Jae-Yong; Kim, Yeon Soo; Tahk, Young-Wook; Kim, Hyun-Jung; Kong, Eui-Hyun; Yim, Jeong-Sik

2016-05-01

The breakaway swelling in U-Mo/Al dispersion fuel is known to be caused by large pore formation enhanced by interaction layer (IL) growth between fuel particles and Al matrix. In this study, a critical IL thickness was defined as a criterion for the formation of a large pore in U-Mo/Al dispersion fuel. Specifically, the critical IL thickness is given when two neighboring fuel particles come into contact with each other in the developed IL. The model was verified using the irradiation data from the RERTR tests and KOMO-4 test. The model application to full-sized sample irradiations such as IRISs, FUTURE, E-FUTURE, and AFIP-1 tests resulted in conservative predictions. The parametric study revealed that the fuel particle size and the homogeneity of the fuel particle distribution are influential for fuel performance.

Modeling a failure criterion for U–Mo/Al dispersion fuel

Energy Technology Data Exchange (ETDEWEB)

Oh, Jae-Yong, E-mail: tylor@kaeri.re.kr [Korea Atomic Energy Research Institute, 111, Daedeok-Daero 989 Beon-Gil, Yuseong-Gu, Daejeon 305-353 (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Tahk, Young-Wook; Kim, Hyun-Jung; Kong, Eui-Hyun; Yim, Jeong-Sik [Korea Atomic Energy Research Institute, 111, Daedeok-Daero 989 Beon-Gil, Yuseong-Gu, Daejeon 305-353 (Korea, Republic of)

2016-05-15

The breakaway swelling in U–Mo/Al dispersion fuel is known to be caused by large pore formation enhanced by interaction layer (IL) growth between fuel particles and Al matrix. In this study, a critical IL thickness was defined as a criterion for the formation of a large pore in U–Mo/Al dispersion fuel. Specifically, the critical IL thickness is given when two neighboring fuel particles come into contact with each other in the developed IL. The model was verified using the irradiation data from the RERTR tests and KOMO-4 test. The model application to full-sized sample irradiations such as IRISs, FUTURE, E-FUTURE, and AFIP-1 tests resulted in conservative predictions. The parametric study revealed that the fuel particle size and the homogeneity of the fuel particle distribution are influential for fuel performance.

Calculation simulation of equivalent irradiation swelling for dispersion nuclear fuel

International Nuclear Information System (INIS)

Cai Wei; Zhao Yunmei; Gong Xin; Ding Shurong; Huo Yongzhong

2015-01-01

The dispersion nuclear fuel was regarded as a kind of special particle composites. Assuming that the fuel particles are periodically distributed in the dispersion nuclear fuel meat, the finite element model to calculate its equivalent irradiation swelling was developed with the method of computational micro-mechanics. Considering irradiation swelling in the fuel particles and the irradiation hardening effect in the metal matrix, the stress update algorithms were established respectively for the fuel particles and metal matrix. The corresponding user subroutines were programmed, and the finite element simulation of equivalent irradiation swelling for the fuel meat was performed in Abaqus. The effects of the particle size and volume fraction on the equivalent irradiation swelling were investigated, and the fitting formula of equivalent irradiation swelling was obtained. The results indicate that the main factors to influence equivalent irradiation swelling of the fuel meat are the irradiation swelling and volume fraction of fuel particles. (authors)

The Role of Friction Stir Welding in Nuclear Fuel Plate Fabrication

International Nuclear Information System (INIS)

Burkes, D.; Medvedev, P.; Chapple, M.; Amritkar, A.; Wells, P.; Charit, I

2009-01-01

The friction bonding process combines desirable attributes of both friction stir welding and friction stir processing. The development of the process is spurred on by the need to fabricate thin, high density, reduced enrichment fuel plates for nuclear research reactors. The work seeks to convert research and test reactors currently operating on highly enriched uranium fuel to operate on low enriched uranium fuel without significant loss in reactor performance, safety characteristics, or significant increase in cost. In doing so, the threat of global nuclear material proliferation will be reduced. Feasibility studies performed on the process show that this is a viable option for mass production of plate-type nuclear fuel. Adapting the friction stir weld process for nuclear fuel fabrication has resulted in the development of several unique ideas and observations. Preliminary results of this adaptation and process model development are discussed

Requirements for materials of dispersion fuel elements

International Nuclear Information System (INIS)

Samojlov, A.G.; Kashtanov, A.I.; Volkov, V.S.

1982-01-01

Requirements for materials of dispersion fuel elements are considered. The necessity of structural and fissile materials compatibility at maximum permissible operation temperatures and temperatures arising in a fuel element during manufacture is pointed out. The fuel element structural material must be ductile, possess high mechanical strength minimum neutron absorption cross section, sufficient heat conductivity, good corrosion resistance in a coolant and radiation resistance. The fissile material must have high fissile isotope concentration, radiation resistance, high thermal conductivity, certain porosity high melting temperature must not change the composition under irradiation

Detailed analysis of uranium silicide dispersion fuel swelling

International Nuclear Information System (INIS)

Hofmann, G.L.; Ryu, Woo-Seog

1991-01-01

Swelling of U 3 Si and U 3 Si 2 is analyzed. The growth of fission gas bubbles appears to be affected by fission rate, fuel loading, and micro structural change taking place in the fuel compounds during irradiation. Several mechanisms are explored to explain the observations. The present work is aimed at a better understanding of the basic swelling phenomenon in order to accurately model irradiation behavior of uranium silicide dispersion fuel. (orig.)

Transoceanic Dispersal and Plate Tectonics Shaped Global Cockroach Distributions: Evidence from Mitochondrial Phylogenomics.

Science.gov (United States)

Bourguignon, Thomas; Tang, Qian; Ho, Simon Y W; Juna, Frantisek; Wang, Zongqing; Arab, Daej A; Cameron, Stephen L; Walker, James; Rentz, David; Evans, Theodore A; Lo, Nathan

2017-04-01

Following the acceptance of plate tectonics theory in the latter half of the 20th century, vicariance became the dominant explanation for the distributions of many plant and animal groups. In recent years, however, molecular-clock analyses have challenged a number of well-accepted hypotheses of vicariance. As a widespread group of insects with a fossil record dating back 300 My, cockroaches provide an ideal model for testing hypotheses of vicariance through plate tectonics versus transoceanic dispersal. However, their evolutionary history remains poorly understood, in part due to unresolved relationships among the nine recognized families. Here, we present a phylogenetic estimate of all extant cockroach families, as well as a timescale for their evolution, based on the complete mitochondrial genomes of 119 cockroach species. Divergence dating analyses indicated that the last common ancestor of all extant cockroaches appeared ∼235 Ma, ∼95 My prior to the appearance of fossils that can be assigned to extant families, and before the breakup of Pangaea began. We reconstructed the geographic ranges of ancestral cockroaches and found tentative support for vicariance through plate tectonics within and between several major lineages. We also found evidence of transoceanic dispersal in lineages found across the Australian, Indo-Malayan, African, and Madagascan regions. Our analyses provide evidence that both vicariance and dispersal have played important roles in shaping the distribution and diversity of these insects.

Examinations of the irradiation behaviour of U3Si2 test fuel plates with low enrichment

International Nuclear Information System (INIS)

Muellauer, J.

1989-01-01

Five low-enriched (19.7% 235 U), high-density (4.7 gU/cm/ 3 ) U 3 Si 2 -test fuel plates (miniplates) with different fine grain contents have been qualified under irradiation. During the course of irradiation up to burnup of 63% 235 U depletion, no released fractions of gaseous or solid fission products from the fuel plate to the rig coolant were detected. The measured swelling rate of the fuel zone (meat) is less than 0.45% ΔV/10 20 fissions/cm 3 the blister-threshold temperature of the fuel plates is above 520 0 C. The favourable irradiation behavior of the U 3 Si 2 fuel plates was not influenced by using higher amounts of fine grained particles (40% [de

Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

International Nuclear Information System (INIS)

Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

1989-01-01

Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab

Parametric study of guided waves dispersion curves for composite plates

Science.gov (United States)

Predoi, Mihai Valentin; Petre, Cristian Cǎtǎlin; Kettani, Mounsif Ech Cherif El; Leduc, Damien

2018-02-01

Nondestructive testing of composite panels benefit from the relatively long range propagation of guided waves in sandwich structures. The guided waves are sensitive to delamination, air bubbles inclusions and cracks and can thus bring information about hidden defects in the composite panel. The preliminary data in all such inspections is represented by the dispersion curves, representing the dependency of the phase/group velocity on the frequency for the propagating modes. In fact, all modes are more or less attenuated, so it is even more important to compute the dispersion curves, which provide also the modal attenuation as function of frequency. Another important aspect is the sensitivity of the dispersion curves on each of the elastic constant of the composite, which are orthotropic in most cases. All these aspects are investigated in the present work, based on our specially developed finite element numerical model implemented in Comsol, which has several advantages over existing methods. The dispersion curves and modal displacements are computed for an example of composite plate. Comparison with literature data validates the accuracy of our results.

Nuclear fuels for material test reactors

International Nuclear Information System (INIS)

Ramanathan, L.V.; Durazzo, M.; Freitas, C.T. de

1982-01-01

Experimental results related do the development of nuclear fuels for reactors cooled and moderated by water have been presented cylindrical and plate type fuels have been described in which the core consists of U compouns dispersed in an Al matrix and is clad with aluminium. Fabrication details involving rollmilling, swaging or hot pressing have been described. Corrosion and irradiation test results are also discussed. The performance of the different types of fuels indicates that it is possible to locally fabricate fuel plates with U 3 O 8 +Al cores (20% enriched U) for use in operating Brazilian research reactors. (Author) [pt

Axial dispersion, holdup and slip velocity of dispersed phase in a pulsed sieve plate extraction column by radiotracer residence time distribution analysis.

Science.gov (United States)

Din, Ghiyas Ud; Chughtai, Imran Rafiq; Inayat, Mansoor Hameed; Khan, Iqbal Hussain

2008-12-01

Axial dispersion, holdup and slip velocity of dispersed phase have been investigated for a range of dispersed and continuous phase superficial velocities in a pulsed sieve plate extraction column using radiotracer residence time distribution (RTD) analysis. Axial dispersion model (ADM) was used to simulate the hydrodynamics of the system. It has been observed that increase in dispersed phase superficial velocity results in a decrease in its axial dispersion and increase in its slip velocity while its holdup increases till a maximum asymptotic value is achieved. An increase in superficial velocity of continuous phase increases the axial dispersion and holdup of dispersed phase until a maximum value is obtained, while slip velocity of dispersed phase is found to decrease in the beginning and then it increases with increase in superficial velocity of continuous phase.

Randomly dispersed particle fuel model in the PSG Monte Carlo neutron transport code

International Nuclear Information System (INIS)

Leppaenen, J.

2007-01-01

High-temperature gas-cooled reactor fuels are composed of thousands of microscopic fuel particles, randomly dispersed in a graphite matrix. The modelling of such geometry is complicated, especially using continuous-energy Monte Carlo codes, which are unable to apply any deterministic corrections in the calculation. This paper presents the geometry routine developed for modelling randomly dispersed particle fuels using the PSG Monte Carlo reactor physics code. The model is based on the delta-tracking method, and it takes into account the spatial self-shielding effects and the random dispersion of the fuel particles. The calculation routine is validated by comparing the results to reference MCNP4C calculations using uranium and plutonium based fuels. (authors)

Irradiation Performance of U-Mo Alloy Based ‘Monolithic’ Plate-Type Fuel – Design Selection

Energy Technology Data Exchange (ETDEWEB)

A. B. Robinson; G. S. Chang; D. D. Keiser, Jr.; D. M. Wachs; D. L. Porter

2009-08-01

A down-selection process has been applied to the U-Mo fuel alloy based monolithic plate fuel design, supported by irradiation testing of small fuel plates containing various design parameters. The irradiation testing provided data on fuel performance issues such as swelling, fuel-cladding interaction (interdiffusion), blister formation at elevated temperatures, and fuel/cladding bond quality and effectiveness. U-10Mo (wt%) was selected as the fuel alloy of choice, accepting a somewhat lower uranium density for the benefits of phase stability. U-7Mo could be used, with a barrier, where the trade-off for uranium density is critical to nuclear performance. A zirconium foil barrier between fuel and cladding was chosen to provide a predictable, well-bonded, fuel-cladding interface, allowing little or no fuel-cladding interaction. The fuel plate testing conducted to inform this selection was based on the use of U-10Mo foils fabricated by hot co-rolling with a Zr foil. The foils were subsequently bonded to Al-6061 cladding by hot isostatic pressing or friction stir bonding.

EVALUATION OF U10MO FUEL PLATE IRRADIATION BEHAVIOR VIA NUMERICAL AND EXPERIMENTAL BENCHMARKING

Energy Technology Data Exchange (ETDEWEB)

Samuel J. Miller; Hakan Ozaltun

2012-11-01

This article analyzes dimensional changes due to irradiation of monolithic plate-type nuclear fuel and compares results with finite element analysis of the plates during fabrication and irradiation. Monolithic fuel plates tested in the Advanced Test Reactor (ATR) at Idaho National Lab (INL) are being used to benchmark proposed fuel performance for several high power research reactors. Post-irradiation metallographic images of plates sectioned at the midpoint were analyzed to determine dimensional changes of the fuel and the cladding response. A constitutive model of the fabrication process and irradiation behavior of the tested plates was developed using the general purpose commercial finite element analysis package, Abaqus. Using calculated burn-up profiles of irradiated plates to model the power distribution and including irradiation behaviors such as swelling and irradiation enhanced creep, model simulations allow analysis of plate parameters that are either impossible or infeasible in an experimental setting. The development and progression of fabrication induced stress concentrations at the plate edges was of primary interest, as these locations have a unique stress profile during irradiation. Additionally, comparison between 2D and 3D models was performed to optimize analysis methodology. In particular, the ability of 2D and 3D models account for out of plane stresses which result in 3-dimensional creep behavior that is a product of these components. Results show that assumptions made in 2D models for the out-of-plane stresses and strains cannot capture the 3-dimensional physics accurately and thus 2D approximations are not computationally accurate. Stress-strain fields are dependent on plate geometry and irradiation conditions, thus, if stress based criteria is used to predict plate behavior (as opposed to material impurities, fine micro-structural defects, or sharp power gradients), unique 3D finite element formulation for each plate is required.

Fuel cell plates with skewed process channels for uniform distribution of stack compression load

Science.gov (United States)

Granata, Jr., Samuel J.; Woodle, Boyd M.

1989-01-01

An electrochemical fuel cell includes an anode electrode, a cathode electrode, an electrolyte matrix sandwiched between electrodes, and a pair of plates above and below the electrodes. The plate above the electrodes has a lower surface with a first group of process gas flow channels formed thereon and the plate below the electrodes has an upper surface with a second group of process gas flow channels formed thereon. The channels of each group extend generally parallel to one another. The improvement comprises the process gas flow channels on the lower surface of the plate above the anode electrode and the process gas flow channels on the upper surface of the plate below the cathode electrode being skewed in opposite directions such that contact areas of the surfaces of the plates through the electrodes are formed in crisscross arrangements. Also, the plates have at least one groove in areas of the surfaces thereof where the channels are absent for holding process gas and increasing electrochemical activity of the fuel cell. The groove in each plate surface intersects with the process channels therein. Also, the opposite surfaces of a bipolar plate for a fuel cell contain first and second arrangements of process gas flow channels in the respective surfaces which are skewed the same amount in opposite directions relative to the longitudinal centerline of the plate.

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

International Nuclear Information System (INIS)

Knight, R.W.; Morin, R.A.

1999-01-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U 3 O 8 powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

Energy Technology Data Exchange (ETDEWEB)

Knight, R.W.; Morin, R.A.

1999-12-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

Analysis of thermal dispersion in an array of parallel plates with fully-developed laminar flow

International Nuclear Information System (INIS)

Xu Jiaying; Lu Tianjian; Hodson, Howard P.; Fleck, Norman A.

2010-01-01

The effect of thermal dispersion upon heat transfer across a periodic array of parallel plates is studied. Three basic heat transfer problems are addressed, each for steady, fully-developed, laminar fluid flow: (a) transient heat transfer due to an arbitrary initial temperature distribution within the fluid, (b) steady heat transfer with constant heat flux on all plate surfaces, and (c) steady heat transfer with constant wall temperatures. For problems (a) and (b), the effective thermal dispersivity scales with the Peclet number Pe according to 1 + CPe 2 , where the coefficient C is independent of Pe. For problem (c) the coefficient C is a function of Pe.

Study on the irradiation swelling of U3Si2-Al dispersion fuel

International Nuclear Information System (INIS)

Xing Zhonghu; Ying Shihao

2001-01-01

The dominant modeling mechanisms on irradiation swelling of U 3 Si 2 -Al dispersion fuel are introduced. The core of dispersion fuel is looked to as micro-fuel elements of continuous matrix. The formation processes of gas bubbles in the fuel phase are described through the behavior mechanisms of fission gases. The swelling in the fuel phase causes the interaction between fuel particles and metal matrix, and the metal matrix can restrain the irradiation swelling of fuel particles. The developed code can predict irradiation-swelling values according to the parameters of fuel elements and irradiation conditions, and the predicted values are in agreement with the measured results

Development of pulsed plate columns for fast reactor fuel reprocessing

International Nuclear Information System (INIS)

Jenkins, J.A.; Logsdail, D.H.; Lyall, E.; Myers, P.E.; Partridge, B.A.

1987-01-01

The UK Atomic Energy Authority has undertaken a development programme on solvent extraction equipment for reprocessing fast reactor fuels. As part of this programme a solvent extraction pilot plant has been built at Harwell in which a variety of flowsheet conditions can be simulated using the system uranyl nitrate/nitric acid (UN/HNO 3 ) - 20% tri-n-butyl phosphate in odourless kerosene (TBP/OK). The main purpose of present pilot plant operations is to study the performance of pulsed plate columns, with the following specific objectives: to measure the volumetric throughput capacity of the columns, - to study the effect of scale-up of column diameter on U mass transfer performance, - to provide hydraulic and mass transfer data for a dynamic simulation model of pulsed column operation, - to develop and test instruments and ancillary equipment. This poster describes the pilot plant and is illustrated by experimental data, with particular reference to an external settler for controlling the removal of aqueous phase from columns operated with the aqueous phase dispersed

Nuclear fuel element

International Nuclear Information System (INIS)

Knowles, A.N.

1979-01-01

A nuclear fuel-containing body for a high temperature gas cooled nuclear reactor is described which comprises a flat plate in which the nuclear fuel is contained as a dispersion of fission product-retaining coated fuel particles in a flat sheet of graphitic or carbonaceous matrix material. The flat sheet is clad with a relatively thin layer of unfuelled graphite bonded to the sheet by being formed initially from a number of separate preformed graphitic artefacts and then platen-pressed on to the exterior surfaces of the flat sheet, both the matrix material and the artefacts being in a green state, to enclose the sheet. A number of such flat plates are supported edge-on to the coolant flow in the bore of a tube made of neutron moderating material. Where a number of tiers of plates are superimposed on one another, the abutting edges are chamfered to reduce vibration. (author)

TREAT experimental data base regarding fuel dispersals in LMFBR loss-of-flow accidents

International Nuclear Information System (INIS)

Simms, R.; Fink, C.L.; Stanford, G.S.; Regis, J.P.

1981-01-01

The reactivity feedback from fuel relocation is a central issue in the analysis of loss-of-flow (LOF) accidents in LMFBRs. Fuel relocation has been studied in a number of LOF simulations in the TREAT reactor. In this paper the results of these tests are analyzed, using, as the principal figure of merit, the changes in equivalent fuel worth associated with the fuel motion. The equivalent fuel worth was calculated from the measured axial fuel distributions by weighting the data with a typical LMFBR fuel-worth function. At nominal power, the initial fuel relocation resulted in increases in equivalent fuel worth. Above nominal power the fuel motion was dispersive, but the dispersive driving forces could not unequivocally be identified from the experimental data

International interest in the BONAPARTE measurement bench. Post-irradiation examination of lower-enriched fuel plates

International Nuclear Information System (INIS)

2014-01-01

The Belgian Nuclear Research Center SCK-CEN has developed a measurement bench (BONAPARTE) for the non-destructive analysis on fuel plate and rod type fuel elements. BONAPARTE is a modular device that can be employed for many purposes. The article discusses the employment of the BONAPARTE device for the accurate full post-irradiation mapping of fuel plate swelling with degree of precision of just a few micrometers.

Irradiation behavior of uranium oxide - Aluminum dispersion fuel

International Nuclear Information System (INIS)

Hofman, Gerard L.; Rest, Jeffrey; Snelgrove, James L.

1996-01-01

An oxide version of the DART code has been generated in order to assess the irradiation behavior of UO 2 -Al dispersion fuel. The aluminum-fuel interaction models were developed based on U 3 O 8 -Al irradiation data. Deformation of the fuel element occurs due to fuel particle swelling driven by both solid and gaseous fission products and as a consequence of the interaction between the fuel particles and the aluminum matrix. The calculations show that, with the assumption that the correlations derived from U 3 O 8 are valid for UO 2 , the LEU UO 2 -Al with a 42% fuel volume loading (4 g U/cm 3 ) irradiated at fuel temperatures greater than 413 K should undergo breakaway swelling at core burnups greater than about 1.12 x 10 27 fissions m -3 (∼63% 235 U burnup). (author)

Irradiation behavior of uranium oxide-aluminum dispersion fuel

International Nuclear Information System (INIS)

Hofman, G.L.; Rest, J.; Snelgrove, J.L.

1996-01-01

An oxide version of the DART code has been generated in order to assess the irradiation behavior of UO 2 -Al dispersion fuel. The aluminum-fuel interaction models were developed based on U 3 O 8 -Al irradiation data. Deformation of the fuel element occurs due to fuel particle swelling driven by both solid and gaseous fission products, as well as a consequence of the interaction between the fuel particles and the aluminum matrix. The calculations show, that with the assumption that the correlations derived from U 3 O 8 are valid for UO 2 , the LEU UO 2 -Al with a 42% fuel volume loading (4 gm/cc) irradiated at fuel temperatures greater than 413 K should undergo breakaway swelling at core burnups greater than about 1.12 x 10 27 fissions m -3 (∼ 63% 235 U burnup)

Status of research reactor fuel development in KAERI

International Nuclear Information System (INIS)

Kim, Chang-Kyu; Ryu, Woo-Seok; Park, Jong-Man; Lee, Don-Bae; Kim, Ki-Hwan; Kuk, Il-Hyun

1996-01-01

The development of uranium silicide dispersion fuel fabrication technology has been carried out in KAERI. LEU fuel bundle was prepared for irradiation test. In order to compare the performance of atomized and comminuted U 3 Si dispersed fuels, the bundle of two kinds of fuel elements were prepared. Irradiation test will be performed in the OR-hole of HANARO in the near future. U 3 Si 2 atomization technology has been improved by using ceramic crucible and nozzle. Irradiation test for atomized U 3 Si 2 plate type fuel will be carried out in cooperation with ANL by using HANARO in connection with RERTR advanced fuel development. (author)

Elaboration of mini plates with U-Mo for irradiation in a high flux reactor

International Nuclear Information System (INIS)

Pasqualini, Enrique E.

2005-01-01

Full text: International new efforts for the reconversion of HEU in research, testing and radioisotopes production reactors, have greatly incremented U-Mo fuels qualification activities. These qualifications require the resolution of undesired interaction at high fluxes between UMo particles and the aluminum matrix in the case of dispersed fuels and the development of U-Mo monolithic fuels. These efforts are being manifested in the planning and execution of additional series of irradiation tests of mini plates and full size plates. Recently, CNEA has elaborated mini plates with different proposals for the irradiation at the ATR reactor (250 MWTH, maximum thermal neutron flux 10 15 n.cm -2 .seg -1 ) at Idaho National Laboratory, USA. Uranium 7% (w/w) molybdenum (U-7Mo) particles were coated with silicon. Chemical vapour deposition (CVD) of silane and high temperature diffusion of silicon were used. Hydrided, milled and dehydrated (HMD) particles heat treated at 1000 C degrees during four hours and centrifugal atomized powder were coated and the results compared. Mini plates were elaborated with both kinds of particles. Mini plates were also elaborated with U-7Mo and silicon particles dispersed in the aluminium matrix. Monolithic mini plates were also developed by co lamination of U-7Mo with a Zircaloy-4 cladding. The different steps of this process are detailed and the method is shown to be versatile, can be easily scaled up and is performed with small modifications of usual equipment in fuel plants. The irradiation experiment is called RERTR-7A, includes a total of 32 mini plates and it is planed to finalize by mid 2006. (author) [es

Flow channel shape optimum design for hydroformed metal bipolar plate in PEM fuel cell

Energy Technology Data Exchange (ETDEWEB)

Peng, Linfa; Lai, Xinmin; Liu, Dong' an; Hu, Peng [State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240 (China); Ni, Jun [Department of Mechanical Engineering and Applied Mechanics, University of Michigan, Ann Arbor, MI 48109 (United States)

2008-03-15

Bipolar plate is one of the most important and costliest components of polymer electrolyte membrane (PEM) fuel cells. Micro-hydroforming is a promising process to reduce the manufacturing cost of PEM fuel cell bipolar plates made of metal sheets. As for hydroformed bipolar plates, the main defect is the rupture because of the thinning of metal sheet during the forming process. The flow channel section decides whether high quality hydroformed bipolar plates can be successively achieved or not. Meanwhile, it is also the key factor that is related with the reaction efficiency of the fuel cell stacks. In order to obtain the optimum flow channel section design prior the experimental campaign, some key geometric dimensions (channel depth, channel width, rib width and transition radius) of flow channel section, which are related with both reaction efficiency and formability, are extracted and parameterized as the design variables. By design of experiments (DOE) methods and an adoptive simulated annealing (ASA) optimization method, an optimization model of flow channel section design for hydroformed metal bipolar plate is proposed. Optimization results show that the optimum dimension values for channel depth, channel width, rib width and transition radius are 0.5, 1.0, 1. 6 and 0.5 mm, respectively with the highest reaction efficiency (79%) and the acceptable formability (1.0). Consequently, their use would lead to improved fuel cell efficiency for low cost hydroformed metal bipolar plates. (author)

Study of axial mixing, holdup and slip velocity of dispersed phase in a pulsed sieve plate extraction column using radiotracer technique.

Science.gov (United States)

Ghiyas Ud Din; Imran Rafiq Chughtai; Hameed Inayat, Mansoor; Hussain Khan, Iqbal

2009-01-01

Axial mixing, holdup and slip velocity of dispersed phase which are parameters of fundamental importance in the design and operation of liquid-liquid extraction pulsed sieve plate columns have been investigated. Experiments for residence time distribution (RTD) analysis have been carried out for a range of pulsation frequency and amplitude in a liquid-liquid extraction pulsed sieve plate column with water as dispersed and kerosene as continuous phase using radiotracer technique. The column was operated in emulsion region and (99m)Tc in the form of sodium pertechnetate eluted from a (99)Mo/(99m)Tc generator was used to trace the dispersed phase. Axial dispersed plug flow model with open-open boundary condition and two points measurement method was used to simulate the hydrodynamics of dispersed phase. It has been observed that the axial mixing and holdup of dispersed phase increases with increase in pulsation frequency and amplitude until a maximum value is achieved while slip velocity decreases with increase in pulsation frequency and amplitude until it approaches a minimum value. Short lived and low energy radiotracer (99m)Tc in the form of sodium pertechnetate was found to be a good water tracer to study the hydrodynamics of a liquid-liquid extraction pulsed sieve plate column operating with two immiscible liquids, water and kerosene. Axial dispersed plug flow model with open-open boundary condition was found to be a suitable model to describe the hydrodynamics of dispersed phase in the pulsed sieve plate extraction column.

Study of axial mixing, holdup and slip velocity of dispersed phase in a pulsed sieve plate extraction column using radiotracer technique

International Nuclear Information System (INIS)

Ghiyas Ud Din; Imran Rafiq Chughtai; Mansoor Hameed Inayat; Iqbal Hussain Khan

2009-01-01

Axial mixing, holdup and slip velocity of dispersed phase which are parameters of fundamental importance in the design and operation of liquid-liquid extraction pulsed sieve plate columns have been investigated. Experiments for residence time distribution (RTD) analysis have been carried out for a range of pulsation frequency and amplitude in a liquid-liquid extraction pulsed sieve plate column with water as dispersed and kerosene as continuous phase using radiotracer technique. The column was operated in emulsion region and 99m Tc in the form of sodium pertechnetate eluted from a 99 Mo/ 99m Tc generator was used to trace the dispersed phase. Axial dispersed plug flow model with open-open boundary condition and two points measurement method was used to simulate the hydrodynamics of dispersed phase. It has been observed that the axial mixing and holdup of dispersed phase increases with increase in pulsation frequency and amplitude until a maximum value is achieved while slip velocity decreases with increase in pulsation frequency and amplitude until it approaches a minimum value. Short lived and low energy radiotracer 99m Tc in the form of sodium pertechnetate was found to be a good water tracer to study the hydrodynamics of a liquid-liquid extraction pulsed sieve plate column operating with two immiscible liquids, water and kerosene. Axial dispersed plug flow model with open-open boundary condition was found to be a suitable model to describe the hydrodynamics of dispersed phase in the pulsed sieve plate extraction column.

Fabrication of carbon-polymer composite bipolar plates for polymer electrolyte membrane fuel cells by compression moulding

International Nuclear Information System (INIS)

Raza, M.A.; Ahmed, R.; Saleem, A.; Din, R.U.

2009-01-01

Fuel cells are considered as one of the most important technologies to address the future energy and environmental pollution problems. These are the most promising power sources for road transportation and portable devices. A fuel cell is an electrochemical device that converts chemical energy into electrical energy. A fuel cell stack consists of bipolar plates and membrane electrode assemblies (MEA). The bipolar plate is by weight, volume and cost one of the most significant components of a fuel cell stack. Major functions of bipolar plates are to separate oxidant and fuel gas, provide flow channels, conduct electricity and provide heat transfer. Bipolar plates can be made from various materials including graphite, metals, carbon / carbon and carbon/ polymer composites. Materials for carbon-polymer composites are relatively inexpensive, less corrosive, strong and channels can be formed by means of a moulding process. Carbon-polymer composites are of two type i.e; thermosetting and thermoplastic. For thermosetting composite a bulk molding compound (BMC) was prepared by adding graphite, vinyl ester resin, methyl ethyl ketone peroxide and cobalt naphthalate. The BMC was thoroughly mixed, poured into a die mould of a bipolar plate with channels and hot pressed at a specific temperature and pressure. A bipolar plate was formed according to the die mould. Design of the mould is also discussed. Conducting polymers were also added to BMC to increase the conductivity of bipolar plates. Particle size of the graphite has also a significant effect on the conductivity of the bipolar plates. Thermoplastic composites were also prepared using polypropylene and graphite.

Corrosion of metal bipolar plates for PEM fuel cells: A review

Energy Technology Data Exchange (ETDEWEB)

Antunes, Renato A. [Engenharia de Materiais, Universidade Federal do ABC (UFABC), 09210-170 Santo Andre, SP (Brazil); Oliveira, Mara Cristina L.; Ett, Gerhard; Ett, Volkmar [Electrocell Ind. Com. Equip. Elet. LTDA, Centro de Inovacao, Empreendedorismo e Tecnologia (CIETEC), 05508-000 Sao Paulo, SP (Brazil)

2010-04-15

PEM fuel cells are of prime interest in transportation applications due to their relatively high efficiency and low pollutant emissions. Bipolar plates are the key components of these devices as they account for significant fractions of their weight and cost. Metallic materials have advantages over graphite-based ones because of their higher mechanical strength and better electrical conductivity. However, corrosion resistance is a major concern that remains to be solved as metals may develop oxide layers that increase electrical resistivity, thus lowering the fuel cell efficiency. This paper aims to present the main results found in recent literature about the corrosion performance of metallic bipolar plates. (author)

Design of metallic bipolar plates for PEM fuel cells.

Science.gov (United States)

2012-01-01

This project focused on the design and production of metallic bipolar plates for use in PEM fuel cells. Different metals were explored : and stainless steel was found out to be best suited to our purpose. Following the selection of metal, it was calc...

Results of Microstructural Examinations of Irradiated LEU U-Mo Fuels

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B. [Idaho National Laboratory, P.O. Box 2528, Idaho Falls, ID 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organization (Australia)

2009-06-15

Introduction: The RERTR program is responsible for converting research reactors that use high-enriched uranium fuels to ones that use low-enriched uranium fuels [1]. As part of the development of LEU fuels, a variety of irradiation experiments are being conducted using the Advanced Test Reactor. Based on the results of initial fuel plate testing, adjustments have been made to the characteristics of fuel plates to improve the stability of the fuel microstructure. One improvement has been to add Si to the matrix of a dispersion fuel. This material is also being added at the fuel/cladding interface of a monolithic fuel. This paper will discuss the irradiation performance of these fuels, in terms of the stability of their microstructures during irradiation. Results and discussion: The post-irradiation examinations of fuel plates are performed at the Idaho National Laboratory. These examinations consist of visual examinations of fuel plates, gamma scanning, thickness measurements, oxide thickness measurements, and optical metallographic examinations of the fuel plate microstructures. Microstructural analysis is also performed using scanning electron microscopy. Overall, U-7Mo and U-10Mo alloy fuels have displayed the best irradiation performance, particularly, when a Si-containing Al alloy is used as the dispersion fuel matrix. The benefit of using this type of matrix is that the commonly observed fuel/cladding interaction that occurs during irradiation is reduced and the interaction layer that forms exhibit stable behavior during irradiation. Monolithic-type fuels, which consist of a U-Mo foil encased in Al alloy cladding, are also being developed. These types of fuels are also showing promise and will continue to be developed. One challenge with this type of fuel is in trying to maximize the bond strength at the foil/cladding interface. Fuel/cladding interactions can affect the quality of the boding at this interface. Si is being added to improve the characteristics

Modeling and preliminary analysis on the temperature profile of the (TRU-Zr)-Zr dispersion fuel rod for HYPER

International Nuclear Information System (INIS)

Lee, B. W.; Hwang, W.; Lee, B. S.; Park, W. S.

2000-01-01

Either TRU-Zr metal alloy or (TRU-Zr)-Zr dispersion fuel is considered as a blanket fuel for HYPER(Hybrid Power Extraction Reactor). In order to develop the code for dispersion fuel rod performance analysis under steady state condition, the fuel temperature distribution model which is the one of the most important factors in a fuel performance code has been developed in this paper,. This developed model computes the one dimensional radial temperature distribution of a cylindrical fuel rod. The temperature profile results by this model are compared with the temperature distributions of U 3 Si-A1 dispersion fuel and TRU-Zr metal alloy fuel. This model will be installed in performance analysis code for dispersion fuel

Predicted irradiation behavior of U3O8-Al dispersion fuels for production reactor applications

International Nuclear Information System (INIS)

Cronenberg, A.W.; Rest, J.

1990-01-01

Candidate fuels for the new heavy-water production reactor include uranium/aluminum alloy and U 3 O 8 -Al dispersion fuels. The U 3 O 8 -Al dispersion fuel would make possible higher uranium loadings and would facilitate uranium recycle. Research efforts on U 3 O 8 -Al fuel include in-pile irradiation studies and development of analytical tools to characterize the behavior of dispersion fuels at high-burnup. In this paper the irradiation performance of U 3 O 8 -Al is assessed using the mechanistic Dispersion Analysis Research Tool (DART) code. Predictions of fuel swelling and alteration of thermal conductivity are presented and compared with experimental data. Calculational results indicate good agreement with available data where the effects of as-fabricated porosity and U 3 O 8 -Al oxygen exchange reactions are shown to exert a controlling influence on irradiation behavior. The DART code is judged to be a useful tool for assessing U 3 O 8 -Al performance over a wide range of irradiation conditions

Some tooling for manufacturing research reactor fuel plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment. (author)

Some Tooling for Manufacturing Research Reactor Fuel Plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment

POST-IRRADIATION ANALYSES OF U-MO DISPERSION FUEL RODS OF KOMO TESTS AT HANARO

Directory of Open Access Journals (Sweden)

H.J. RYU

2013-12-01

Full Text Available Since 2001, a series of five irradiation test campaigns for atomized U-Mo dispersion fuel rods, KOMO-1, -2, -3, -4, and -5, has been conducted at HANARO (Korea in order to develop high performance low enriched uranium dispersion fuel for research reactors. The KOMO irradiation tests provided valuable information on the irradiation behavior of U-Mo fuel that results from the distinct fuel design and irradiation conditions of the rod fuel for HANARO. Full size U-Mo dispersion fuel rods of 4–5 g-U/cm3 were irradiated at a maximum linear power of approximately 105 kW/m up to 85% of the initial U-235 depletion burnup without breakaway swelling or fuel cladding failure. Electron probe microanalyses of the irradiated samples showed localized distribution of the silicon that was added in the matrix during fuel fabrication and confirmed its beneficial effect on interaction layer growth during irradiation. The modifications of U-Mo fuel particles by the addition of a ternary alloying element (Ti or Zr, additional protective coatings (silicide or nitride, and the use of larger fuel particles resulted in significantly reduced interaction layers between fuel particles and Al.

End plate for e.g. solid oxide fuel cell stack, sets thermal expansion coefficient of material to predetermined value

DEFF Research Database (Denmark)

2011-01-01

.05-0.3 mm. USE - End plate for solid oxide fuel cell stack (claimed). Can also be used in polymer electrolyte fuel cell stack and direct methanol fuel cell stack. ADVANTAGE - The robustness of the end plate is improved. The structure of the end plate is simplified. The risk of delamination of the stack...

Volume Fraction Dependent Thermal Performance of UAlx-Al Dispersion Target

Energy Technology Data Exchange (ETDEWEB)

Kong, Eui Hyun; Tahk, Young Wook; Kim, Hyun Jung; Oh, Jae Yong; Yim, Jeong Sik [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Unlike U-Al alloys, properties of UAl{sub x}-Al dispersion target can be highly sensitive to volume fraction of UAlx in a target meat due to the interface resistance between target particles and matrix. The interface resistance effects on properties of the target meat including thermal conductivity, thermal expansion coefficient, specific heat, elastic modulus and so on. Thermal performances of a dispersion target meat were theoretically evaluated under normal operation condition of KJRR (Kijang Research Reactor) during short effective full power days (EFPD) of 7 days, based on reported measured thermal conductivities of UAl{sub x}-Al dispersion fuels. Effective thermal conductivity determines maximum temperature of dispersion target plate. And for that volume fraction of UAlx in target meat has to be determined considering manufacturing of target plate without degradation of physical and mechanical characteristics.

Reliability analysis of dispersion nuclear fuel elements

Science.gov (United States)

Ding, Shurong; Jiang, Xin; Huo, Yongzhong; Li, Lin an

2008-03-01

Taking a dispersion fuel element as a special particle composite, the representative volume element is chosen to act as the research object. The fuel swelling is simulated through temperature increase. The large strain elastoplastic analysis is carried out for the mechanical behaviors using FEM. The results indicate that the fission swelling is simulated successfully; the thickness increments grow linearly with burnup; with increasing of burnup: (1) the first principal stresses at fuel particles change from tensile ones to compression ones, (2) the maximum Mises stresses at the particles transfer from the centers of fuel particles to the location close to the interfaces between the matrix and the particles, their values increase with burnup; the maximum Mises stresses at the matrix exist in the middle location between the two particles near the mid-plane along the length (or width) direction, and the maximum plastic strains are also at the above region.

Reliability analysis of dispersion nuclear fuel elements

Energy Technology Data Exchange (ETDEWEB)

Ding Shurong [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China)], E-mail: dsr1971@163.com; Jiang Xin [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China); Huo Yongzhong [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China)], E-mail: yzhuo@fudan.edu.cn; Li Linan [Department of Mechanics, Tianjin University, Tianjin 300072 (China)

2008-03-15

Taking a dispersion fuel element as a special particle composite, the representative volume element is chosen to act as the research object. The fuel swelling is simulated through temperature increase. The large strain elastoplastic analysis is carried out for the mechanical behaviors using FEM. The results indicate that the fission swelling is simulated successfully; the thickness increments grow linearly with burnup; with increasing of burnup: (1) the first principal stresses at fuel particles change from tensile ones to compression ones, (2) the maximum Mises stresses at the particles transfer from the centers of fuel particles to the location close to the interfaces between the matrix and the particles, their values increase with burnup; the maximum Mises stresses at the matrix exist in the middle location between the two particles near the mid-plane along the length (or width) direction, and the maximum plastic strains are also at the above region.

Irradiation performance of uranium-molybdenum alloy dispersion fuels

International Nuclear Information System (INIS)

Almeida, Cirila Tacconi de

2005-01-01

The U-Mo-Al dispersion fuels of Material Test Reactors (MTR) are analyzed in terms of their irradiation performance. The irradiation performance aspects are associated to the neutronic and thermal hydraulics aspects to propose a new core configuration to the IEA-R1 reactor of IPEN-CNEN/SP using U-Mo-Al fuels. Core configurations using U-10Mo-Al fuels with uranium densities variable from 3 to 8 gU/cm 3 were analyzed with the computational programs Citation and MTRCR-IEA R1. Core configurations for fuels with uranium densities variable from 3 to 5 gU/cm 3 showed to be adequate to use in IEA-R1 reactor e should present a stable in reactor performance even at high burn-up. (author)

Study of diffusion bonding in 6061 aluminum and development of future high-density fuels fabrication

International Nuclear Information System (INIS)

Prokofiev, I.G.; Wiencek, T.C.; McGann, D.J.

1997-01-01

Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing uses fuel miniplates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must be established between the aluminum cover plates that surround the fuel meat. Four different variations of the standard method for roll-bonding 6061 aluminum were studied: mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and modifications to welding. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that a reduction in thickness of at least 70% is required to produce a diffusion bond with the standard roll-bonding method, versus a 60% reduction when using a method in which the assembly was 100% welded and contained empty 9 mm holes near the frame corners. (author)

Axial mixing for both dispersed and continuous phases in pulsed perforated-plate extraction column by tracer co-injection method

International Nuclear Information System (INIS)

Ikeda, Hidematsu; Suzuki, Atsuyuki.

1991-01-01

The effects of operation mode and perforated-plate type on axial mixing of mixer-settler region in both dispersed and continuous phases were studied for a 5 cm I.D. pulsed perforated-plate extraction column of pulser-feeder type. The axial mixing coefficient was simultaneously measured to both phases by using the 'dynamic tracer co-injection method' proposed by the authors. The characteristics of both phases are observed obviously. Relatively to what it was in the continuous phase, the dispersed phase had short reaching time and long retardation time. The superficial axial mixing coefficient for dispersed phase becomes smaller than for the continuous phase. And experimental results showed that a backflow took place only in dispersed phase at a test section of 50 cm in axial length. The values of backflow ratio are observed from 0.5 to 1.8% of the dispersed net flow. (author)

Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

Science.gov (United States)

Carter, J David [Bolingbrook, IL; Mawdsley, Jennifer R [Woodridge, IL; Niyogi, Suhas [Woodridge, IL; Wang, Xiaoping [Naperville, IL; Cruse, Terry [Lisle, IL; Santos, Lilia [Lombard, IL

2010-04-20

A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

An investigation on the irradiation behavior of atomized U-Mo/Al dispersion rod fuels

International Nuclear Information System (INIS)

Park, J.M.; Ryu, H.J.; Lee, Y.S.; Lee, D.B.; Oh, S.J.; Yoo, B.O.; Jung, Y.H.; Sohn, D.S.; Kim, C.K.

2005-01-01

The second irradiation fuel experiment, KOMO-2, for the qualification test of atomized U-Mo dispersion rod fuels with U-loadings of 4-4.5 gU/cc at KAERI was finished after an irradiation up to 70 at% U 235 peak burn-up and subjected to the IMEF (Irradiation material Examination Facility) for a post-irradiation analysis in order to understand the fuel irradiation performance of the U-Mo dispersion fuel. Current results for PIE of KOMO-2 revealed that the U-Mo/Al dispersion fuel rods exhibited a sound performance without any break-away swelling, but most of the fuel rods irradiated at a high linear power showed an extensive formation of the interaction phase between the U-Mo particle and the Al matrix. In this paper, the analysis of the PIE results, which focused on the diffusion related microstructures obtained from the optical and EPMA (Electron Probe Micro Analysis) observations, will be presented in detail. And a thermal modeling will be carried out to calculate the temperature of the fuel rod during an irradiation. (author)

Two-Dimensional Mapping of the Calculated Fission Power for the Full-Size Fuel Plate Experiment Irradiated in the Advanced Test Reactor

Science.gov (United States)

Chang, G. S.; Lillo, M. A.

2009-08-01

The National Nuclear Security Administrations (NNSA) Reduced Enrichment for Research and Test Reactors (RERTR) program assigned to the Idaho National Laboratory (INL) the responsibility of developing and demonstrating high uranium density research reactor fuel forms to enable the use of low enriched uranium (LEU) in research and test reactors around the world. A series of full-size fuel plate experiments have been proposed for irradiation testing in the center flux trap (CFT) position of the Advanced Test Reactor (ATR). These full-size fuel plate tests are designated as the AFIP tests. The AFIP nominal fuel zone is rectangular in shape having a designed length of 21.5-in (54.61-cm), width of 1.6-in (4.064-cm), and uniform thickness of 0.014-in (0.03556-cm). This gives a nominal fuel zone volume of 0.482 in3 (7.89 cm3) per fuel plate. The AFIP test assembly has two test positions. Each test position is designed to hold 2 full-size plates, for a total of 4 full-size plates per test assembly. The AFIP test plates will be irradiated at a peak surface heat flux of about 350 W/cm2 and discharged at a peak U-235 burn-up of about 70 at.%. Based on limited irradiation testing of the monolithic (U-10Mo) fuel form, it is desirable to keep the peak fuel temperature below 250°C to achieve this, it will be necessary to keep plate heat fluxes below 500 W/cm2. Due to the heavy U-235 loading and a plate width of 1.6-in (4.064-cm), the neutron self-shielding will increase the local-to-average-ratio (L2AR) fission power near the sides of the fuel plates. To demonstrate that the AFIP experiment will meet the ATR safety requirements, a very detailed 2-dimensional (2D) Y-Z fission power profile was evaluated in order to best predict the fuel plate temperature distribution. The ability to accurately predict fuel plate power and burnup are essential to both the design of the AFIP tests as well as evaluation of the irradiated fuel performance. To support this need, a detailed MCNP Y

Prediction for the flow distribution and the pressure drop of a plate type fuel assembly

International Nuclear Information System (INIS)

Park, Jong Hark; Jo, Dea Sung; Chae, Hee Taek; Lee, Byung Chul

2011-01-01

A plate type fuel assembly widely used in many research reactors does not allow the coolant to mix with neighboring fuel channels due to the completely separated flow channels. If there is a serious inequality of coolant distribution among channels, it can reduce thermal-hydraulic safety margin, as well as it can cause a deformation of fuel plates by the pressure difference between neighboring channels, thus the flow uniformity in the fuel assembly should be confirmed. When designing a primary cooling system (PCS), the pressure drop through a reactor core is a dominant value to determine the PCS pump size. The major portion of reactor core pressure drop is caused by the fuel assemblies. However it is not easy to get a reasonable estimation of pressure drop due to the geometric complexity of the fuel assembly and the thin gaps between fuel assemblies. The flow rate through the gap is important part to determine the total flow rate of PCS, so it should be estimated as reasonable as possible. It requires complex and difficult jobs to get useful data. In this study CFD analysis to predict the flow distribution and the pressure drop were conducted on the plate type fuel assembly, which results would be used to be preliminary data to determine the PCS flow rate and to improve the design of a fuel assembly

Corrosion and pyrophoricity of ZPPR fuel plates: Implications for basin storage

International Nuclear Information System (INIS)

Totemeier, T.C.; Hayes, S.L.; Pahl, R.G.; Crawford, D.C.

1997-01-01

This paper presents the results of recent experimentation and analysis of the pyrophoric behavior of corroded Zero Power Physics Reactor (ZPPR) HEU fuel plates and the implications of these results for the handling, drying, and passivation of uranium metal fuels stored in water basins. The ZPPR plates were originally clad in 1980; crevice corrosion of the uranium metal in a dry storage environment has occurred due to the use of porous cladding end plugs. The extensive corrosion has resulted in bulging and, in some cases, breaching of the cladding over a 15 year storage period. Processing of the plates has been initiated to recover the highly enriched uranium metal and remove the storage vulnerability identified with the corroded plates, which have been shown to contain significant quantities of the pyrophoric compound uranium hydride (UH 3 ). Experiments were undertaken to determine effective passivation techniques for the corrosion product; analysis and modeling was performed to determine whether heat generated by rapid hydride re-oxidation could ignite the underlying metal plates. The results of the initial passivation experiment showed that simple exposure of the hydride-containing corrosion product to an Ar-3 vol.% O 2 environment was insufficient to fully passivate the hydride--flare-up of the product occurred during subsequent vigorous handling in air. A second experiment demonstrated that corrosion product was fully stable following grinding of the product to a fine powder in the Ar-3 vol.% O 2 atmosphere. Numerical modeling of a corroded plate indicated that ignition of the plate due to the heat from hydride re-oxidation was likely if hydride fractions in the corrosion product exceeded 30%

Tensile Test of Welding Joint Parts for a Plate-type Fuel Assembly

Energy Technology Data Exchange (ETDEWEB)

Yoon, K. H.; Kim, J. Y.; Kim, H. J.; Yim, J. S. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-05-15

The tensile tests were performed using an INSTRON 4505 (universal tensile) testing machine. These welding joints are composed of two parts for the soundness of the fuel assembly; one is the side plate with a fixing bar and the other is a side plate with an end fitting. These two joint parts are fabricated by TIG welding method. The tensile tests of the welding joints of a plate-type FA are executed by a tensile test. The fixture configurations for the specimen are very important to obtain the strict test results. The maximum strength has an approximately linear correlation with the unit bonding length of the welding joints. In spite of these results, the maximum strengths of the welding joints are satisfied according to the minimum requirement. These tensile tests of the joint parts for a plate-type fuel assembly (FA) have to be executed to evaluate the structural strength. For the tensile test, the joint parts of a FA used in the test are made of aluminum alloy (Al6061-T6)

Tensile Test of Welding Joint Parts for a Plate-type Fuel Assembly

International Nuclear Information System (INIS)

Yoon, K. H.; Kim, J. Y.; Kim, H. J.; Yim, J. S.

2013-01-01

The tensile tests were performed using an INSTRON 4505 (universal tensile) testing machine. These welding joints are composed of two parts for the soundness of the fuel assembly; one is the side plate with a fixing bar and the other is a side plate with an end fitting. These two joint parts are fabricated by TIG welding method. The tensile tests of the welding joints of a plate-type FA are executed by a tensile test. The fixture configurations for the specimen are very important to obtain the strict test results. The maximum strength has an approximately linear correlation with the unit bonding length of the welding joints. In spite of these results, the maximum strengths of the welding joints are satisfied according to the minimum requirement. These tensile tests of the joint parts for a plate-type fuel assembly (FA) have to be executed to evaluate the structural strength. For the tensile test, the joint parts of a FA used in the test are made of aluminum alloy (Al6061-T6)

Determination of dispersion coefficients in the River Plate

International Nuclear Information System (INIS)

Maggio, G.E.; Graino, J.G.; Kopp, U.I.; Tripoli, C.R.

1987-01-01

The determination of dispersion coefficients of contaminants through a radioactive tracer was performed as a contribution to the development of a mathematical model for a zone of the River Plate, close to the effluent discharge. During March 1987, six operations of tracer (I-131) injection and follow-up were carried out. The injection was performed by breaking a bulb under water and the follow-up of the 'radioactive spot' was done by means of a boat. Once the 'radioactive spot' was located (approximately 2 hours after the injection) a series of transversal movements over it was effected, measuring the activity concentration by means of a submerged detector. At the same time the coordinates of each point were determined in order to draw a map of the activity distribution. This procedure was repeated for different spot positions. This set of data can be plotted on a map of the zone under study, so as to obtain a set of iso activity curves. However, these curves would be representative provided that corrections are made for the boat speed, the water speed and the half-life of radionuclide. From each set of iso activity curves, the variance and the increase of variance, as well as the dispersion coefficients, can be determined. This procedure was applied to each one of the six above mentioned operations. Presently, different values of dispersion coefficient are available for different river conditions. These values, together with other parameters, such as wind velocity, temperature, salinity, bacterial behaviour, etc., will allow the calibration of the mathematical model. (Author)

Thermal Characteristic Of AIMg2 Cladding And Fuel Plates Of U3Si2-Al With Various Uranium Loading

International Nuclear Information System (INIS)

Aslina, Br. G.; Suparjo; Aggraini, D.; Hasbullah, N.

1998-01-01

Thermal characteristic analyzed in this paper included linear expansion value, coefficient expansion, and enthalpy of cladding material fuel core and fuel plate of U 3 Si 2 -AI. Before analyzing, the fresh cladding of AIMg2 (without treatment) and the rolled AIMg2 were annealed at temperature of 425 o C for 1 hour, and the fuel plates of U 3 Si 2 -AI was prepared for various uranium loading of 0.9 - 3.6 - 4.2 - 4.8 and 5.2 g/cm 3 . Linear expansion nominal value and expansion coefficient were analyzed by using Dilatometer whereas enthalpy determination used Differential Thermal Analysis (DTA). The linear expansion and expansion coefficient analysis was performed to study the dimension cladding and of fuel plates during their stay in the reactor core, whereas determination of enthalpy was carried out to estimate the energy absorbed and released by fuel meat of U 3 Si 2 -AI to the cooling water through AlMg2 as a cladding. The result showed that the linear expansion and expansion coefficient of fresh AIMg2 cladding, rolled AIMg2 and fuel plates of U 3 Si 2 -AI are increased with the increase of temperature as well as the increase of uranium loading. The enthalpy measure showed that the enthalpy of fresh AIMg2 is smaller than that of rolled AIMg2 but melting temperature of fresh AIMg2 is greater than that of rolled AIMg2. The enthalpy of fuel plates and meat of U 3 Si 2 -AI is less than that of plates of U 3 Si 2 -AI. The enthalpy of fuel platers and meat of U 3 Si 2 -AI decrease with the increase of uranium loading. It is concluded that the fuel meat more reactive than fuel plates of U 3 Si 2 -AI

Advanced research reactor fuel development

Energy Technology Data Exchange (ETDEWEB)

Kim, Chang Kyu; Pak, H. D.; Kim, K. H. [and others

2000-05-01

The fabrication technology of the U{sub 3}Si fuel dispersed in aluminum for the localization of HANARO driver fuel has been launches. The increase of production yield of LEU metal, the establishment of measurement method of homogeneity, and electron beam welding process were performed. Irradiation test under normal operation condition, had been carried out and any clues of the fuel assembly breakdown was not detected. The 2nd test fuel assembly has been irradiated at HANARO reactor since 17th June 1999. The quality assurance system has been re-established and the eddy current test technique has been developed. The irradiation test for U{sub 3}Si{sub 2} dispersed fuels at HANARO reactor has been carried out in order to compare the in-pile performance of between the two types of U{sub 3}Si{sub 2} fuels, prepared by both the atomization and comminution processes. KAERI has also conducted all safety-related works such as the design and the fabrication of irradiation rig, the analysis of irradiation behavior, thermal hydraulic characteristics, stress analysis for irradiation rig, and thermal analysis fuel plate, for the mini-plate prepared by international research cooperation being irradiated safely at HANARO. Pressure drop test, vibration test and endurance test were performed. The characterization on powders of U-(5.4 {approx} 10 wt%) Mo alloy depending on Mo content prepared by rotating disk centrifugal atomization process was carried out in order to investigate the phase stability of the atomized U-Mo alloy system. The {gamma}-U phase stability and the thermal compatibility of atomized U-16at.%Mo and U-14at.%Mo-2at.%X(: Ru, Os) dispersion fuel meats at an elevated temperature have been investigated. The volume increases of U-Mo compatibility specimens were almost the same as or smaller than those of U{sub 3}Si{sub 2}. However the atomized alloy fuel exhibited a better irradiation performance than the comminuted alloy. The RERTR-3 irradiation test of nano-plates

Core conversion from rod to plate type fuel elements in research reactors

International Nuclear Information System (INIS)

Khattab, M.S.; Mina, A.R.

1997-01-01

Core thermalhydraulic analysis have been performed for rod and plate types fuel elements without altering the core bundles square grid spacer (68 mm, side) and coolant mass flow rate. The U O 2 -Mg, 10% enrichment rod type fuel elements are replaced by the MTR plate type, U-Al alloy of 20% enrichment. Coolant mass flux increased from 2000 kg/m 2 S to 5000 kg/m 2 S. Reactor power could be upgraded from 2 to 10 MW without significantly altering the steady state, thermal-hydraulic safety margins. Fuel, clad and coolant transient temperatures are determined inside the core hot channel during flow coast down using paret code. Residual heat removal system of 20% coolant capacity is necessary for upgrading reactor power to encounter the case of pumps off at 10 MW nominal operation. 6 figs., 2 tabs

Reaction of unirradiated high-density fuel with aluminum

International Nuclear Information System (INIS)

Wiencek, T.C.; Meyer, M.K.; Prokofiev, I.G.; Keiser, D.D.

1997-01-01

Excellent dispersion fuel performance requires that fuel particles remain stable and do not react significantly with the surrounding aluminum matrix. A series of high-density fuels, which contain uranium densities >12 g/cm 3 , have been fabricated into plates. As part of standard processing, all of these fuels were subjected to a blister anneal of 1 h at 485 deg. C. Changes in plate thickness were measured and evaluated. From these results, suppositions about the probable irradiation properties of these fuels have been proposed. In addition, two fuels, U-10 wt% Mo and U 2 Mo, were subjected to various heat treatments and were found to be very stable in an aluminum matrix. On the basis of the experimental data, hypotheses of the irradiation behavior of these fuels are presented. (author)

Design of experiment study of the parameters that affect performance of three flow plate configurations of a proton exchange membrane fuel cell

International Nuclear Information System (INIS)

Carton, J.G.; Olabi, A.G.

2010-01-01

Low temperature hydrogen fuel cells are electrochemical devices which offer a promising alternative to traditional power sources. Fuel cells produce electricity with a reaction of the fuel (hydrogen) and air. Fuel cells have the advantage of being clean; only producing water and heat as by products. The efficiency of a fuel cell varies depending on the type; SOFC with CHP for example, can have a system efficiency of up to 65%. What the Authors present here is a comparison between three different configurations of flow plates of a proton exchange membrane fuel cell, the manufacturer's serpentine flow plate and two new configurations; the maze flow plate and the parallel flow plate. A study of the input parameters affecting output responses of voltage, current, power and efficiency of a fuel cell is performed through experimentation. The results were taken from direct readings of the fuel cell and from polarisation curves produced. This information was then analysed through a design of experiment to investigate the effects of the changing parameters on different configurations of the fuel cell's flow plates. The results indicate that, in relation to current and voltage response of the polarisation curve and the corresponding graphs produced from the DOE, the serpentine flow plate design is a much more effective design than the maze or parallel flow plate design. It was noted that the parallel flow plate performed reasonably well at higher pressures but over all statically the serpentine flow plate performed better.

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

International Nuclear Information System (INIS)

Sohn, Hee Dong

2012-02-01

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

Energy Technology Data Exchange (ETDEWEB)

Sohn, Hee Dong

2012-02-15

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

Biharmonic split ring resonator metamaterial: Artificially dispersive effective density in thin periodically perforated plates

KAUST Repository

Farhat, Mohamed

2014-08-01

We present in this paper a theoretical and numerical analysis of bending waves localized on the boundary of a platonic crystal whose building blocks are Split Ring Resonators (SRR). We first derive the homogenized parameters of the structured plate using a three-scale asymptotic expansion in the linearized biharmonic equation. In the limit when the wavelength of the bending wave is much larger than the typical heterogeneity size of the platonic crystal, we show that it behaves as an artificial plate with an anisotropic effective Young modulus and a dispersive effective mass density. We then analyze dispersion diagrams associated with bending waves propagating within an infinite array of SRR, for which eigen-solutions are sought in the form of Floquet-Bloch waves. We finally demonstrate that this structure displays the hallmarks of All-Angle Negative Refraction (AANR) and it leads to superlensing and ultrarefraction effects, interpreted thanks to our homogenization model as a consequence of negative and vanishing effective density, respectively. © EPLA, 2014.

Biharmonic split ring resonator metamaterial: Artificially dispersive effective density in thin periodically perforated plates

KAUST Repository

Farhat, Mohamed; Enoch, Stefan; Guenneau, Sé bastien

2014-01-01

We present in this paper a theoretical and numerical analysis of bending waves localized on the boundary of a platonic crystal whose building blocks are Split Ring Resonators (SRR). We first derive the homogenized parameters of the structured plate using a three-scale asymptotic expansion in the linearized biharmonic equation. In the limit when the wavelength of the bending wave is much larger than the typical heterogeneity size of the platonic crystal, we show that it behaves as an artificial plate with an anisotropic effective Young modulus and a dispersive effective mass density. We then analyze dispersion diagrams associated with bending waves propagating within an infinite array of SRR, for which eigen-solutions are sought in the form of Floquet-Bloch waves. We finally demonstrate that this structure displays the hallmarks of All-Angle Negative Refraction (AANR) and it leads to superlensing and ultrarefraction effects, interpreted thanks to our homogenization model as a consequence of negative and vanishing effective density, respectively. © EPLA, 2014.

Circular arc fuel plate stability experiments and analyses for the advanced neutron source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Yahr, G.T.

1995-08-01

The thin fuel plates planned for the Advanced Neutron Source are to be cooled by forcing heavy water at high velocity, 25 m/s, through thin cooling channels on each side of each plate. Because the potential for structural failure of the plates is a design concern, considerable effort has been expended in assessing this potential. As part of this effort, experimental flow tests and analyses to evaluate the structural response of circular arc plates have been conducted, and the results are given in this report

Study of diffusion bond development in 6061 aluminum and its relationship to future high density fuels fabrication.

Energy Technology Data Exchange (ETDEWEB)

Prokofiev, I.; Wiencek, T.; McGann, D.

1997-10-07

Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing is done with miniplate-type fuel plates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must exist between the aluminum coverplates surrounding the fuel meat. Four different variations in the standard method for roll-bonding 6061 aluminum were studied. They included mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and welding methods. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that at least a 70% reduction in thickness is required to produce a diffusion bond using the standard rollbonding method versus a 60% reduction using the Type II method in which the assembly was welded 100% and contained open 9mm holes at frame corners.

Non-destructive evaluation methods to improve quality control in low enrichment MTR fuel plate production

International Nuclear Information System (INIS)

Milne, J.M.; Lidington, B.; Hawker, B.M.

1991-01-01

This paper summarises some preliminary non-destructive measurements made recently at the Harwell Laboratory on a prototype low enrichment MTR fuel plate. The measurements were intended to indicate the potential of two different techniques for improving quality control in plate production. Pulse Video Thermography (PVT) is being considered as an alternative to ultrasound transmission measurements for the detection and sizing of lack of thermal bonding between the fuel and the clad layers, either to verify the indications from the established ultrasonic methods before destroying the plate or as a replacement method of inspection. High frequency pulse-echo ultrasonics is being considered for providing maps of clad layer thickness on each side of the plate. The measurements have indicated the potential for both methods, but more work is required, using a test plate containing controlled defects, to establish their capability. (orig.)

The velocity measurement by LDV at the simulated plate fuel assembly

International Nuclear Information System (INIS)

Tae Sung Ha

2001-01-01

For a more accurate safety analysis for McMaster Nuclear Reactor (MNR), local velocity measurements in a mock-up of the 18-plate fuel assembly are conducted over the range of M=2.0kg/s to 5.0kg/s (u=0.59m/s to 1.48m/s). To enable the measurement of the mass flow distribution through the channels by Laser Doppler Velocimeter(LDV), the curved fuel plate assembly is modified to flat fuel plates. The experimental result shows that the velocity profile is fairly symmetric for the 1st channel to the 17th subchannel at its center. The velocity in the peripheral area is slightly decreased while that directly above the circular pipe is correspondingly increased due to the effect of blockage by the exit endfitting. The mass flow rate fraction is fairly well distributed from the 1st to the 9th channels; at the outmost channels (1st and 3rd subchannels) the flow is approximately 95-97% of the average channel flow and at the central channels (4th and 8th subchannels) the flow is about 102-105% of the average channel mass flow rate. It is shown that the measured mass flow distribution is consistent with the results of the numerical calculation except 1st and 17th channels. (author)

Uranium dispersion in the coating of weak-acid-resin-deprived HTGR fuel microspheres

International Nuclear Information System (INIS)

Weber, G.W.; Beatty, R.L.; Tennery, V.J.; Lackey, W.J. Jr.

1976-02-01

The current reference HTGR recycle fuel particle is a UO 2 /UC 2 kernel with a Triso coating comprising a low-density pyrocarbon (PyC) buffer, a high-density PyC inner LTI coating, SiC, and a high-density PyC outer LTI. The kernel is fabricated from a weak-acid ion exchange resin (WAR). Microradiographic examination of coated WAR particles has demonstrated that considerable U can be transferred from the kernel to the buffer coating during fabrication. Investigation of causes of fuel dispersion has indicated several different factors that contribute to fuel redistribution if not properly controlled. The presence of a nonequilibrium UC/sub 1-x/O/sub x/ (0 less than or equal to x less than or equal to 0.3) phase had no significant effect on initiating fuel dispersion. Gross exposure of the completed fuel kernel to ambient atmosphere or to water vapor at room temperature produced very minimal levels of dispersion. Exposure of the fuel to perchloroethylene during buffer and inner LTI deposition produced massive redistribution. Fuel redistribution observed in Triso-coated particles results from permeation of the inner LTI by HCl during SiC deposition. As the decomposition of CH 3 Cl 3 Si is used to deposit SiC, chlorine is readily available during this process. The permeability of the inner LTI coating has a marked effect on the extent of this mode of fuel dispersion. LTI permeability was determined by chlorine leaching studies to be a strong function of density, coating gas dilution, and coating temperature but relatively unaffected by application of a seal coat, variations in coating thickness, and annealing at 1800 0 C. Mechanical attrition of the kernels during processing was identified as a potential source of U-bearing fines that may be incorporated into the coating in some circumstances

Fate of dispersed marine fuel oil in sediment under pre-spill application strategy

International Nuclear Information System (INIS)

Jian Hua

2004-01-01

A comparison of the movement of dispersed oil in marine sediment under two dispersant application scenarios, applied prior to and after oil being spilled overboard, was examined. The pre-spill application scenario caused much less oil to be retained in the top sediment than post-spill scenario. The difference in oil retention in the top sediment between pre- and post-spill application scenario increased with increase in fuel oil temperature. For fuel oil above 40 o C, the difference in the effect of pre-spill application strategy under various water temperatures was negligible. When soap water was used as replacement for chemical dispersant, almost one-half as much oil was retained in the top sediment as that when using chemical dispersant. The adsorption of dispersed oil to the top sediment was almost proportionally decreased with doubling of soap dosage. (Author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

Energy Technology Data Exchange (ETDEWEB)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes, E-mail: mdurazzo@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

Powder fabrication of U-Mo alloys for nuclear dispersion fuels

International Nuclear Information System (INIS)

Durazzo, Michelangelo; Rocha, Claudio Jose da; Mestnik Filho, Jose; Leal Neto, Ricardo Mendes

2011-01-01

For the last 30 years high uranium density dispersion fuels have been developed in order to accomplish the low enrichment goals of the Reduced Enrichment for Research and Test Reactors (RERTR) Program. Gamma U-Mo alloys, particularly with 7 to 10 wt% Mo, as a fuel phase dispersed in aluminum matrix, have shown good results concerning its performance under irradiation tests. That's why this fissile phase is considered to be used in the nuclear fuel of the Brazilian Multipurpose Research Reactor (RMB), currently being designed. Powder production from these ductile alloys has been attained by atomization, mechanical (machining, grinding, cryogenic milling) and chemical (hydriding-de hydriding) methods. This work is a part of the efforts presently under way at IPEN to investigate the feasibility of these methods. Results on alloy fabrication by induction melting and gamma-stabilization of U-10Mo alloys are presented. Some results on powder production and characterization are also discussed. (author)

The STAT7 Code for Statistical Propagation of Uncertainties In Steady-State Thermal Hydraulics Analysis of Plate-Fueled Reactors

Energy Technology Data Exchange (ETDEWEB)

Dunn, Floyd E. [Argonne National Lab. (ANL), Argonne, IL (United States); Hu, Lin-wen [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Nuclear Reactor Lab.; Wilson, Erik [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-12-01

The STAT code was written to automate many of the steady-state thermal hydraulic safety calculations for the MIT research reactor, both for conversion of the reactor from high enrichment uranium fuel to low enrichment uranium fuel and for future fuel re-loads after the conversion. A Monte-Carlo statistical propagation approach is used to treat uncertainties in important parameters in the analysis. These safety calculations are ultimately intended to protect against high fuel plate temperatures due to critical heat flux or departure from nucleate boiling or onset of flow instability; but additional margin is obtained by basing the limiting safety settings on avoiding onset of nucleate boiling. STAT7 can simultaneously analyze all of the axial nodes of all of the fuel plates and all of the coolant channels for one stripe of a fuel element. The stripes run the length of the fuel, from the bottom to the top. Power splits are calculated for each axial node of each plate to determine how much of the power goes out each face of the plate. By running STAT7 multiple times, full core analysis has been performed by analyzing the margin to ONB for each axial node of each stripe of each plate of each element in the core.

Qualification process of dispersion fuels in the IEAR1 research reactor

International Nuclear Information System (INIS)

Domingos, D.B.; Silva, A.T.; Silva, J.E.R.

2010-01-01

Neutronic, thermal-hydraulics and accident analysis calculations were developed to estimate the safety of a miniplate irradiation device (MID) to be placed in the IEA-R1 reactor core. The irradiation device will be used to receive miniplates of U 3 O 8 -Al and U 3 Si 2 -Al dispersion fuels, LEU type (19,9% of 235 U) with uranium densities of, respectively, 3.0 gU/cm 3 and 4.8 gU/cm 3 . The fuel miniplates will be irradiated to nominal 235 U burnup levels of 50% and 80%, in order to qualify the above high-density dispersion fuels to be used in the Brazilian Multipurpose Reactor (RMB), now in the conception phase. For the neutronic calculation, the computer codes CITATION and TWODB were utilized. The computer code FLOW was used to calculate the coolant flow rate in the irradiation device, allowing the determination of the fuel miniplate temperatures with the computer model MTRCR-IEA-R1. A postulated Loss of Coolant Accident (LOCA) was analyzed with the computer code LOSS and TEMPLOCA, allowing the calculation of the fuel miniplate temperatures after the reactor pool draining. This paper also presents a system designed for fuel swelling evaluation. The determination of the fuel swelling will be performed by means of the fuel miniplate thickness measurements along the irradiation time. (author)

Discrete element method study of fuel relocation and dispersal during loss-of-coolant accidents

International Nuclear Information System (INIS)

Govers, K.; Verwerft, M.

2016-01-01

The fuel fragmentation, relocation and dispersal (FFRD) during LOCA transients today retain the attention of the nuclear safety community. The fine fragmentation observed at high burnup may, indeed, affect the Emergency Core Cooling System performance: accumulation of fuel debris in the cladding ballooned zone leads to a redistribution of the temperature profile, while dispersal of debris might lead to coolant blockage or to debris circulation through the primary circuit. This work presents a contribution, by discrete element method, towards a mechanistic description of the various stages of FFRD. The fuel fragments are described as a set of interacting particles, behaving as a granular medium. The model shows qualitative and quantitative agreement with experimental observations, such as the packing efficiency in the balloon, which is shown to stabilize at about 55%. The model is then applied to study fuel dispersal, for which experimental parametric studies are both difficult and expensive. - Highlights: • We performed Discrete Element Methods simulation for fuel relocation and dispersal during LOCA transients. • The approach provides a mechanistic description of these phenomena. • The approach shows the ability of the technique to reproduce experimental observations. • The packing fraction in the balloon is shown to stabilize at 50–60%.

Recent status and future aspect of plate type fuel element technology with high uranium density at NUKEM

International Nuclear Information System (INIS)

Hrovat, M.F.; Hassel, H.-W.

1983-01-01

According to the present state of development full size test fuel elements with UAl x , U 3 O 8 , and U 3 Si 2 fuel were fabricated at Nukem in production scale. The maximum uranium densities amount to 1.8 g/cc for UAI x , 2.9 g/cc for U 3 O 8 , and 4.76 g/cc for U 3 Si 2 . The irradiation performance of these fuel elements is good: Up to the end of September 1982 the following burnups were achieved: 73% with UA1 x , 60% with U 3 O 8 , 39% with U 3 Si 2 ; no defects could be detected. For an economical fuel element production with reduced 235-U enrichment chemical uranium recycling methods were developed allowing immediate scrap recovery at minimum waste generation. In addition test plates with UAl x and U 3 O 8 fuel were successfully irradiated in the ORR up to a burnup of 75 %. The relatively high uranium meat densities of these test plates amount to 2.2 g/cc for UAI x , and 3.14 g/cc for U 3 O 8 fuel. Apart from plates with standard geometry also plates with increased meat thickness were inserted. (author)

DEVELOPMENT OF HIGH-DENSITY U/AL DISPERSION PLATES FOR MO-99 PRODUCTION USING ATOMIZED URANIUM POWDER

OpenAIRE

RYU, HO JIN; KIM, CHANG KYU; SIM, MOONSOO; PARK, JONG MAN; LEE, JONG HYUN

2013-01-01

Uranium metal particle dispersion plates have been proposed as targets for Molybdenum-99 (Mo-99) production to improve the radioisotope production efficiency of conventional low enriched uranium targets. In this study, uranium powder was produced by centrifugal atomization, and miniature target plates containing uranium particles in an aluminum matrix with uranium densities up to 9 g-U/cm3 were fabricated. Additional heat treatment was applied to convert the uranium particles into UAlx compou...

Discrete element method study of fuel relocation and dispersal during loss-of-coolant accidents

Science.gov (United States)

Govers, K.; Verwerft, M.

2016-09-01

The fuel fragmentation, relocation and dispersal (FFRD) during LOCA transients today retain the attention of the nuclear safety community. The fine fragmentation observed at high burnup may, indeed, affect the Emergency Core Cooling System performance: accumulation of fuel debris in the cladding ballooned zone leads to a redistribution of the temperature profile, while dispersal of debris might lead to coolant blockage or to debris circulation through the primary circuit. This work presents a contribution, by discrete element method, towards a mechanistic description of the various stages of FFRD. The fuel fragments are described as a set of interacting particles, behaving as a granular medium. The model shows qualitative and quantitative agreement with experimental observations, such as the packing efficiency in the balloon, which is shown to stabilize at about 55%. The model is then applied to study fuel dispersal, for which experimental parametric studies are both difficult and expensive.

Microstructural Characterization of a Mg Matrix U-Mo Dispersion Fuel Plate Irradiated in the Advanced Test Reactor to High Fission Density: SEM Results

Science.gov (United States)

Keiser, Dennis D.; Jue, Jan-Fong; Miller, Brandon D.; Gan, Jian; Robinson, Adam B.; Medvedev, Pavel G.; Madden, James W.; Moore, Glenn A.

2016-06-01

Low-enriched (U-235 RERTR-8 experiment at high temperature, high fission rate, and high power, up to high fission density. This paper describes the results of the scanning electron microscopy (SEM) analysis of an irradiated fuel plate using polished samples and those produced with a focused ion beam. A follow-up paper will discuss the results of transmission electron microscopy (TEM) analysis. Using SEM, it was observed that even at very aggressive irradiation conditions, negligible chemical interaction occurred between the irradiated U-7Mo fuel particles and Mg matrix; no interconnection of fission gas bubbles from fuel particle to fuel particle was observed; the interconnected fission gas bubbles that were observed in the irradiated U-7Mo particles resulted in some transport of solid fission products to the U-7Mo/Mg interface; the presence of microstructural pathways in some U-9.1 Mo particles that could allow for transport of fission gases did not result in the apparent presence of large porosity at the U-7Mo/Mg interface; and, the Mg-Al interaction layers that were present at the Mg matrix/Al 6061 cladding interface exhibited good radiation stability, i.e. no large pores.

Technical report: technical development on the silicide plate-type fuel experiment at nuclear safety research reactor

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki; Soyama, Kazuhiko; Ichikawa, Hiroki

1991-08-01

According to a reduction of fuel enrichment from 45 w/o 235 U to 20 w/o, an aluminide plate-type fuel used currently in the domestic research and material testing reactors will be replaced by a silicide plate-type one. One of the major concern arisen from this alternation is to understand the fuel behavior under simulated reactivity initiated accident (RIA) conditions, this is strongly necessary from the safety and licensing point of view. The in-core RIA experiments are, therefore, carried out at Nuclear Safety Research Reactor (NSRR) in Japan Atomic Energy Research Institute (JAERI). The silicide plate-type fuel consisted of the ternary alloy of U-Al-Si as a meat with uranium density up to 4.8 g/cm 3 having thickness by 0.51 mm and the binary alloy of Al-3%Mg as a cladding by thickness of 0.38 mm. Comparison of the physical properties of this metallic plate fuel with the UO 2 -zircaloy fuel rod used conventionally in commercial light water reactors shows that the heat conductivity of the former is of the order of about 13 times greater than the latter, however the melting temperature is only one-half (1570degC). Prior to in-core RIA experiments, there were some difficulties lay in our technical path. This report summarized the technical achievements obtained through our four years work. (J.P.N.)

Fabrication and testing of U–7Mo monolithic plate fuel with Zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Pasqualini, E.E. [Laboratorio de Nanotecnología Nuclear, Centro Atómico Constituyentes, Comisión Nacional de Energía Atómica, Av. General Paz 1499, B1650KNA, San Martín, Prov. Buenos Aires (Argentina); Robinson, A.B. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Porter, D.L., E-mail: Douglas.Porter@inl.gov [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Wachs, D.M. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organisation, PMB 1, Menai, NSW, 2234 (Australia)

2016-10-15

Nuclear fuel designs are being developed to replace highly enriched fuel used in research and test reactors with fuels of low enrichment. In the most challenging cases, U–(7–10 wt%)Mo monolithic plate fuels are proposed. One of the considered designs includes aluminum-alloy cladding, which provides some challenges in fabrication and fuel/cladding interaction during service. Zircaloy cladding, specifically Zry–4, was investigated as an alternative cladding, and development of a fabrication method was performed by researchers with the Comisión Nacionalde Energia Atómica (CNEA) in Argentina, resulting in test fuel plates (Zry–4 clad U–7Mo) which were subsequently tested in the Advanced Test Reactor in Idaho. Because Zry–4 and U–(7–10)Mo have similar high-temperature mechanical properties, fabrication was simplified in that the fuel foil and cladding could be co-rolled and bonded. The challenge was to prevent a thermal-expansion mismatch, which could destroy the fuel/cladding bond before complete bonding was achieved; the solution was to prevent the composites from cooling significantly during or between roll passes. The final product performed very well in-reactor, showing good bonding, very little fuel/cladding interaction—either from fabrication or in-reactor testing—and little swelling, especially no detectable heterogeneous bubble formation at the fuel/cladding interface tested to a fission density of up to 2.7E+21 (average) fissions/cm{sup 3}, 3.8E+21 (peak).

Fabrication of oxide dispersion strengthened ferritic clad fuel pins

International Nuclear Information System (INIS)

Zirker, L.R.; Bottcher, J.H.; Shikakura, S.; Tsai, C.L.

1991-01-01

A resistance butt welding procedure was developed and qualified for joining ferritic fuel pin cladding to end caps. The cladding are INCO MA957 and PNC ODS lots 63DSA and 1DK1, ferritic stainless steels strengthened by oxide dispersion, while the end caps are HT9 a martensitic stainless steel. With adequate parameter control the weld is formed without a residual melt phase and its strength approaches that of the cladding. This welding process required a new design for fuel pin end cap and weld joint. Summaries of the development, characterization, and fabrication processes are given for these fuel pins. 13 refs., 6 figs., 1 tab

LDA measurement of droplet behavior across tie plate during dispersed flow portion of loca reflood

International Nuclear Information System (INIS)

Lee, S.L.; Srinivasan, J.; Cho, S.K.

1980-01-01

The flow of an air-water droplet dispersion in a simulated 3-D test section in the reflood portion of LOCA was studied. For this purpose, a new scheme of Laser-Doppler Anemometry for the simultaneous measurement of size and velocity of large-size [0.5 mm-6 mm] droplets was developed and utilized. It was observed that the size distribution of the reentrained droplets depends mainly on the flow regimes and is essentially independent of that of the incoming dispersion below the tie plate. 8 refs

Thermal Hydraulic Characteristics of Fuel Defects in Plate Type Nuclear Research Reactors

Energy Technology Data Exchange (ETDEWEB)

Bodey, Isaac T [ORNL

2014-05-01

Turbulent flow coupled with heat transfer is investigated for a High Flux Isotope Reactor (HFIR) fuel plate. The Reynolds Averaged Navier-Stokes Models are used for fluid dynamics and the transfer of heat from a thermal nuclear fuel plate using the Multi-physics code COMSOL. Simulation outcomes are compared with experimental data from the Advanced Neutron Source Reactor Thermal Hydraulic Test Loop. The computational results for the High Flux Isotope Reactor core system provide a more physically accurate simulation of this system by modeling the turbulent flow field in conjunction with the diffusion of thermal energy within the solid and fluid phases of the model domain. Recommendations are made regarding Nusselt number correlations and material properties for future thermal hydraulic modeling efforts

Evolution of dispersion fuel meat structure caused by interface reaction

International Nuclear Information System (INIS)

Xing Zhonghu; Ying Shihao

2000-01-01

In reactor operation, the resultant layers are formed by interdiffusion at the fuel particle-matrix interfaces of U 3 Si 2 -Al dispersion fuel. This results in the evolution of meat structure. On the basis of Monte-Carlo method, the author developed simulation method of fuel meat, and simulated the stochastic space locations of spherical fuel particles in the meat. The fuel volume fraction is 43%, and the particles are in definite size distribution. For the 13551 simulated particle samples, the evolution of meat structure is calculated with layer thickness ranging from 0 to 16 μm. The parameters of meat structure include the U 3 Si 2 fuel volume fraction, resultant layer volume fraction, Al matrix volume fraction, particle contact probability and overlap degree as functions of layer thickness

Uranium density reduction on fuel element side plates assessment

International Nuclear Information System (INIS)

Rios, Ilka A.; Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E.

2011-01-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Uranium density reduction on fuel element side plates assessment

Energy Technology Data Exchange (ETDEWEB)

Rios, Ilka A. [Centro Tecnologico da Marinha em Sao Paulo (CTMSP), Sao Paulo, SP (Brazil); Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Release behavior of fission products from irradiated dispersion fuels at high temperatures

International Nuclear Information System (INIS)

Iwai, Takashi; Shimizu, Michio; Nakagawa, Tetsuya

1990-02-01

As a framework of reduced enrichment fuel program of JMTR Project, the measurements of fission products release rates at high temperatures (600degC - 1100degC) were performed in order to take the data to use for safety evaluation of LEU fuel. Three type miniplates of dispersion silicide and aluminide fuel, 20% enrichment LEU fuel with 4.8 gU/cc (U 3 Si 2 90 %, USi 10 % and U 3 Si 2 50 %, U 3 Si 50 % dispersed in aluminium) and 45 % enrichment MEU fuel with 1.6 gU/cc, were irradiated in JMTR. The burnups attained by one cycle (22 days) irradiation were within 21.6 % - 22.5 % of initial 235 U. The specimens cut down from miniplates were measured on fission products release rates by means of new apparatus specially designed for this experiment. The specimens were heated up within 600degC - 1100degC in dry air. Then fission products such as 85 Kr, 133 Xe, 131 I, 137 Cs, 103 Ru, 129m Te were collected at each temperature and measured on release rates. In the results of measurement, the release rates of 85 Kr, 133 Xe, 131 I, 129m Te from all specimens were slightly less than that of G.W. Parker's data on U-Al alloy fuel. For 137 Cs and 103 Ru from a silicide specimen (U 3 Si 2 90 %, USi 10 % dispersed in aluminium) and 137 Cs from an aluminide specimen, the release rates were slightly higher than that of G.W. Parker's. (author)

New options to fuel plate for MTR reactor

International Nuclear Information System (INIS)

Macedo, C.R.

1988-01-01

The main datas of fuel elements and the new materials for good performance of the MTR reactor are described. A study to verify the possibility of introduction a new element on the alloy is presented. After verification the stages of nucleus fabrication with dispersion cermets of uranium oxide is gave a special emphasis to cermet fabrication of uranium-aluminium alloys. (C.G.C.) [pt

Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates

Energy Technology Data Exchange (ETDEWEB)

Dundar, F. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Department of Materials Science and Engineering, Gebze Institute of Technology (Turkey); Dur, Ender; Koc, M. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Mahabunphachai, S. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); National Metal and Materials Technology Center (MTEC), Pathumthani (Thailand)

2010-06-01

Metallic bipolar plates have several advantages over bipolar plates made from graphite and composites due to their high conductivity, low material and production costs. Moreover, thin bipolar plates are possible with metallic alloys, and hence low fuel cell stack volume and mass are. Among existing fabrication methods for metallic bipolar plates, stamping and hydroforming are seen as prominent approaches for mass production scales. In this study, the effects of important process parameters of these manufacturing processes on the corrosion resistance of metallic bipolar plates made of SS304 were investigated. Specifically, the effects of punch speed, pressure rate, stamping force and hydroforming pressure were studied as they were considered to inevitably affect the bipolar plate micro-channel dimensions, surface topography, and hence the corrosion resistance. Corrosion resistance under real fuel cell conditions was examined using both potentiodynamic and potentiostatic experiments. The majority of the results exhibited a reduction in the corrosion resistance for both stamped and hydroformed plates when compared with non-deformed blank plates of SS304. In addition, it was observed that there exist an optimal process window for punch speed in stamping and the pressure rate in hydroforming to achieve improved corrosion resistance at a faster production rate. (author)

Preparation of graphite dispersed copper composite on copper plate with CO2 laser

Science.gov (United States)

Yokoyama, S.; Ishikawa, Y.; Muizz, M. N. A.; Hisyamudin, M. N. N.; Nishiyama, K.; Sasano, J.; Izaki, M.

2018-01-01

It was tried in this work to prepare the graphite dispersed copper composite locally on a copper plate with a CO2 laser. The objectives of this study were to clear whether copper graphite composite was prepared on a copper plate and how the composite was prepared. The carbon content at the laser spot decreased with the laser irradiation time. This mainly resulted from the elimination by the laser trapping. The carbon content at the outside of the laser spot increased with time. Both the laser ablation and the laser trapping did not act on the graphite particles at the outside of the laser spot. Because the copper at the outside of the laser spot melted by the heat conduction from the laser spot, the particles were fixed by the wetting. However, the graphite particles were half-floated on the copper plate. The Vickers hardness decreased with an increase with laser irradiation time because of annealing.

Modélisation de la combustion de fuels lourds prenant en compte la dispersion des asphaltènes Modeling Heavy Fuel-Oil Combustion (While Considering Or Including Asphaltene Dispersion

Directory of Open Access Journals (Sweden)

Audibert F.

2006-11-01

Full Text Available Divers modèles, ayant pour but de prédire le taux d'imbrûlés solides lors de la combustion du fuel lourd, ont été mis au point dans le passé. Les paramètres entrant en ligne de compte sont le plus souvent les teneurs en résidus lourds hydrocarbonés (asphaltènes précipités au pentane ou à l'heptane et carbone Conradson et en métaux : c'est le cas des modèles Exxon et Shell développés respectivement en 1979 et 1981. D'autres modèles tiennent compte, en plus de la composition du fuel, de son mode d'atomisation, de son mode de diffusion dans le foyer et de la cinétique de combustion : on peut citer les travaux du Laboratoire Energie du MIT publiés en 1986. Néanmoins, ces facteurs ne sont pas les seuls à intervenir : l'expérience a montré que l'état de dispersion des asphaltènes peut jouer également un grand rôle, notamment dans le cas d'installations de combustion à injection mécanique, pour lesquelles la dispersion des gouttelettes n'est pas aussi fine que pour des installations munies d'une injection assistée par la vapeur. Cette influence de la dispersion des asphaltènes sur la combustion a été mise en évidence dans le passé par l'utilisation d'additifs dispersants et également par la combustion de fuels lourds constitués par dilution d'asphaltes précipités au pentane avec un gas-oil de cracking catalytique de raffinerie (LCO. Ce sont ces fuels que l'on a considérés dans la présente étude. L'effet de ce facteur dispersion n'a pas été quantifié jusqu'alors, la difficulté étant de définir une grandeur mesurable représentant la répartition des agglomérats d'asphaltènes. Dans cette étude, on a essayé en un premier temps de faire une approche fractale de la répartition des asphaltènes à partir de clichés (préparés par la société Total, cette méthode ayant déjà été utilisée avec succès pour décrire des structures d'aspects comparables. Malheureusement, on s'est heurté à des

Post-irradiation studies of test plates for low enriched fuel elements for research reactors

International Nuclear Information System (INIS)

Groos, E.; Buecker, H.J.; Derz, H.; Schroeder, R.

1988-07-01

In developing new fuels for research reactor elements that allow the use of low enriched uranium (LEU) 3 Si 2 , U 3 Si 1.5 , U 3 Si 1.3 and U 3 Si. Even up to high burnup rates (80% fifa) U 3 Si 2 was proved to be a reliable fuel that according to the test results achieved to date complies with all necessary requirements above all with respect to dimensional stability. U 3 Si showed significant changes of the fuel microstructure associated with considerably higher fuel swelling, that will probably exclude its use in research reactor operation. The irradiation of U 3 Si 1.3 and U 3 Si 1.5 plates had to be terminated untimely. Up to a burnup of 40% fifa these plates behaved quite well. An extrapolation to higher burnup rates, however only seems to be possible with reservations. (orig./HP) [de

An investigation on fuel meats extruded with atomized U-10wt% Mo powder for uranium high-density dispersion fuel

International Nuclear Information System (INIS)

Kim, Chang-Kyu; Kim, Ki-Hwan; Park, Jong-Man; Lee, Don-Bae; Sohn, Dong-Seong

1997-01-01

The RERTR program has been making an effort to develop dispersion fuels with uranium densities of 8 to 9 g U/cm3 for research and test reactors. Using atomized U-10wt%Mo powder, fuel meats have been fabricated successfully up to 55 volume % of fuel powder. The uranium density of an extruded meat with a 55 volume % of fuel powder was obtained to be 7.7 g/cm3. A relatively high porosity of 7.3% was formed due to cracking of particles, presumably induced by the impingement among agglomerated particles. Tensile test results indicated that the strength of fuel meats with 55% volume fraction decreased some and a little of ductility was maintained. Examination on the fracture surface revealed that some U-10%Mo particles appeared to be broken by the tensile force in brittle rupture mode. The increase of broken particles in high fuel fraction is considered to be induced mainly by the impingement among agglomerated particles. Uranium loading density is assumed to be improved through the development of the better homogeneous dispersion technology. (author)

Effect of pervaporation plate thickness on the rate of methanol evaporation in a passive vapor-feed direct methanol fuel cell

Science.gov (United States)

Fauzi, N. F. I.; Hasran, U. A.; Kamarudin, S. K.

2015-09-01

In a passive vapor-feed direct methanol fuel cell (DMFC), methanol vapor is typically obtained using a pervaporation plate in a process by which liquid methanol contained in the fuel reservoir undergoes a phase change to vapor in the anodic vapor chamber. This work investigates the effect of pervaporation plate thickness on the rate of methanol evaporation using a three-dimensional simulation model developed by varying the plate thickness. A. The rate of methanol evaporation was measured using Darcy's law. The rate of methanol evaporation was found to be inversely proportional to the plate thickness, where the decrease in thickness inevitably lowers the resistance along the plate and consequently increases the methanol transport through the plate. This shows that the plate thickness has a significant influence on the rate of methanol evaporation and thereby plays an important role in improving the performance of the passive vapor-feed direct methanol fuel cell.

Conceptual design of control rod regulating system for plate type fuels of Triga-2000 reactor

International Nuclear Information System (INIS)

Eko Priyono; Saminto

2016-01-01

Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor has been made. Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor was made with refer to study result of instrument and control system which is used in BATAN'S reactor. Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor consist of 4 segments that is control panel, translator, driver and display. Control panel is used for regulating, safety and display control rod, translator is used for signal processing from control panel, driver is used for driving control rod and display is used for display control rod level position. The translator was designed in 2 modes operation i.e operation by using PLC modules and IC TTL modules. These conceptual design can be used as one of reference of control rod regulating system detail design. (author)

Use of gamma spectrometry for studying fuel plates

International Nuclear Information System (INIS)

Carteret, Y.; Schley, R.; Simonet, G.

1979-01-01

The programme of experimental irradiation performed at the CEA on the CARAMEL plate fuel was followed by gamma spectrometry, jointly with other techniques. The qualitative study of the distribution of fission products constitutes a source of information on the behavior of the fuel (temperature and structure) and enables its utilization limits to be predicted. The quantitative determination of short and long half life fission products makes it possible to calculate the specific power and specific burn-up. Carried out periodically, it is a means of checking the values obtained by the continuous measurement of cladding temperature, directly linked to the specific burn-up. At the end of irradiation, the results are compared against those achieved by neodymium analysis. The study of the change in gadolinium, a burnable poison, is an application of this technique [fr

Coated U(Mo) Fuel: As-Fabricated Microstructures

Energy Technology Data Exchange (ETDEWEB)

Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

2014-04-01

As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

Effect of pervaporation plate thickness on the rate of methanol evaporation in a passive vapor-feed direct methanol fuel cell

International Nuclear Information System (INIS)

Fauzi, N F I; Hasran, U A; Kamarudin, S K

2015-01-01

In a passive vapor-feed direct methanol fuel cell (DMFC), methanol vapor is typically obtained using a pervaporation plate in a process by which liquid methanol contained in the fuel reservoir undergoes a phase change to vapor in the anodic vapor chamber. This work investigates the effect of pervaporation plate thickness on the rate of methanol evaporation using a three-dimensional simulation model developed by varying the plate thickness. A. The rate of methanol evaporation was measured using Darcy's law. The rate of methanol evaporation was found to be inversely proportional to the plate thickness, where the decrease in thickness inevitably lowers the resistance along the plate and consequently increases the methanol transport through the plate. This shows that the plate thickness has a significant influence on the rate of methanol evaporation and thereby plays an important role in improving the performance of the passive vapor-feed direct methanol fuel cell. (paper)

Laminar dispersion in parallel plate sections of flowing systems used in analytical chemistry and chemical engineering

NARCIS (Netherlands)

Kolev, S.D.; Kolev, Spas D.; van der Linden, W.E.

1991-01-01

An exact solution of the convective-diffusion equation for fully developed parallel plate laminar flow was obtained. It allows the derivation of theoretical relationships for calculating the Peclet number in the axially dispersed plug flow model and the concentration distribution perpendicular to

Full-sized plates irradiation with high UMo fuel loading. Final results of IRIS 1 experiment

International Nuclear Information System (INIS)

Huet, F.; Marelle, V.; Noirot, J.; Sacristan, P.; Lemoine, P.

2003-01-01

As a part of the French UMo Group qualification program, IRIS 1 experiment contained full-sized plates with high uranium loading in the meat of 8 g.cm -3 . The fuel particles consisted of 7 and 9 wt% Mo-uranium alloys ground powders. The plate were irradiated at OSIRIS reactor in IRIS device up to 67.5% peak burnup within the range of 136 W.cm - '2 for the heat flux and 72 deg. C for the cladding temperature. After each reactor cycle the plates thickness were measured. The results show no swelling behaviour differences versus burnup between UMo7 and UMo9 plates. The maximum plate swelling for peak burnup location remains lower than 6%. The wide set of PIE has shown that, within the studied irradiation conditions, the interaction product have a global formulation of '(U-Mo)Al -7 ' and that there is no aluminium dissolution in UMo particles. IRIS1 experiment, as the first step of the UMo fuel qualification for research reactor, has established the good behaviour of UMo7 and UMo9 high uranium loading full-sized plate within the tested conditions. (author)

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Science.gov (United States)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (RERTR-9B experiment. This paper discusses the TEM characterization results for this U-10Mo/Zr/Al6061 monolithic fuel plate (∼59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 °C, respectively. TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (>1 μm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ∼30 at% and ∼7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Use of plate fuel elements for the RA3 reactor

International Nuclear Information System (INIS)

Parodi, C.; Parkanski, D.; Higa, M.; Marajofsky, A.

1992-01-01

The RA3 reactor is a pool reactor, redesigned for 5 MW dissipation. Nineteen plates are used in each fuel element. The utilization of 20% enriched U, gives the possibility of the development of rod type fuel with Al/U 3 O 8 cermets. The thermohydraulic and neutronic conditions are studied in this work in order to satisfy the stipulated power. In addition, the fabrication conditions of Al/U 3 O 8 and Al/U 3 O 8 /Zr H 2 cermets with densities within the limits imposed by the thermohydraulics and neutronics conditions are studied. (author)

Utilization of radiographic and ultrasonic testing for an evaluation of plate type fuel elements during manufacturing stages

International Nuclear Information System (INIS)

Brito, Mucio Jose Drummond de; Silva Junior, Silverio Ferreira da; Messias, Jose Marcos; Braga, Daniel Martins; Paula, Joao Bosco de

2005-01-01

Structural discontinuities can be introduced in the plate type fuel elements during the manufacturing stages due to mechanical processing conditions. The use of nondestructive testing methods to monitoring the fuel elements during the manufacturing stages presents a significant importance, contributing for manufacturing process improvement and cost reducing. This paper describes a procedure to be used detection and evaluation of structural discontinuities in plate type fuel elements during the manufacturing stages using the ultrasonic testing method and the radiographic testing method. The main results obtained are presented and discussed. (author)

3D COMSOL Simulations for Thermal Deflection of HFIR Fuel Plate in the "Cheverton-Kelley" Experiments

Energy Technology Data Exchange (ETDEWEB)

Jain, Prashant K [ORNL; Freels, James D [ORNL; Cook, David Howard [ORNL

2012-08-01

Three dimensional simulation capabilities are currently being developed at Oak Ridge National Laboratory using COMSOL Multiphysics, a finite element modeling software, to investigate thermal expansion of High Flux Isotope Reactor (HFIR) s low enriched uranium fuel plates. To validate simulations, 3D models have also been developed for the experimental setup used by Cheverton and Kelley in 1968 to investigate the buckling and thermal deflections of HFIR s highly enriched uranium fuel plates. Results for several simulations are presented in this report, and comparisons with the experimental data are provided when data are available. A close agreement between the simulation results and experimental findings demonstrates that the COMSOL simulations are able to capture the thermal expansion physics accurately and that COMSOL could be deployed as a predictive tool for more advanced computations at realistic HFIR conditions to study temperature-induced fuel plate deflection behavior.

DART model for thermal conductivity of U3Si2 aluminum dispersion fuel

International Nuclear Information System (INIS)

Rest, J.; Snelgrove, J.L.; Hofman, G.L.

1995-09-01

This paper describes the primary physical models that form the basis of the DART model for calculating irradiation-induced changes in the thermal conductivity of aluminium dispersion fuel. DART calculations of fuel swelling, pore closure, and thermal conductivity are compared with measured values

In-reactor behaviour of centrifugally atomized U3Si dispersion fuel irradiated at high temperature in HANARO

International Nuclear Information System (INIS)

Kim, Ki Hwan; Park, Jong Man; Yoo, Byeong Ok; Park, Dae Kyu; Lee, Choong Sung; Kim, Chang Kyu

2002-01-01

The irradiation test on full-size U 3 Si dispersion fuel elements, prepared by centrifugal atomization and conventional comminution method, has been performed up to about 77 at.% U-235 in maximum burn-up at CT hole position having the highest power condition in the HANARO reactor, in order to examine the irradiation performance of the atomized U 3 Si for the driver fuels of HANARO. The in-reactor interaction of the atomized U 3 Si dispersion fuel meats is generally assumed to be acceptable with the range of 5-15 μm in average thickness. The atomized spherical particles have more uniform and thinner reaction layer than the comminuted irregular particles. The U 3 Si particles have relatively fine and uniform size distribution of fission gas bubbles, irrespective of the powdering method. The bubble population in the atomized particles appears to be finer and more homogeneous with the characteristics of narrower bubble size distribution than that of the comminuted fuel. The atomized U 3 Si dispersion fuel elements exhibit sound swelling behaviours of 5 % in ΔV/V m even at ∼77 at.% U-235 burn-up, which meets with the safety criterion of the fuel rod, 20vol.% for HANARO. The atomized U3Si dispersion fuel elements show smaller swelling than the comminuted fuel elements

Micro direct methanol fuel cell with perforated silicon-plate integrated ionomer membrane

DEFF Research Database (Denmark)

Larsen, Jackie Vincent; Dalslet, Bjarke Thomas; Johansson, Anne-Charlotte Elisabeth Birgitta

2014-01-01

This article describes the fabrication and characterization of a silicon based micro direct methanol fuel cell using a Nafion ionomer membrane integrated into a perforated silicon plate. The focus of this work is to provide a platform for micro- and nanostructuring of a combined current collector...... at a perforation ratio of 40.3%. The presented fuel cells also show a high volumetric peak power density of 2 mW cm−3 in light of the small system volume of 480 μL, while being fully self contained and passively feed....... and catalytic electrode. AC impedance spectroscopy is utilized alongside IV characterization to determine the influence of the plate perforation geometries on the cell performance. It is found that higher ratios of perforation increases peak power density, with the highest achieved being 2.5 mW cm−2...

U.S. progress in the development of very high density low enrichment research reactor fuels

International Nuclear Information System (INIS)

Meyer, M. K.; Wachs, D. M.; Jue, J.-F.; Keiser, D. D.; Gan, J.; Rice, F.; Robinson, A.; Woolstenhulme, N. E.; Medvedev, P.; Hofman, G. L.; Kim, Y.-S.

2012-01-01

The effort to develop low-enriched fuels for high power research reactors began world-wide in 1996. Since that time, hundreds of fuel specimens have been tested to investigate the operational limits of many variations of U-Mo alloy dispersion and monolithic fuels. In the U.S., the fuel development program has focused on the development of monolithic fuel, and is currently transitioning from conducting research experiments to the demonstration of large scale, prototypic element assemblies. These larger scale, integral fuel performance demonstrations include the AFIP-7 test of full-sized, curved plates configured as an element, the RERTR-FE irradiation of hybrid fuel elements in the Advanced Test Reactor, reactor specific Design Demonstration Experiments, and a multi-element Base Fuel Demonstration. These tests are conducted alongside mini-plate tests designed to prove fuel stability over a wide range of operating conditions. Along with irradiation testing, work on collecting data on fuel plate mechanical integrity, thermal conductivity, fission product release, and microstructural stability is underway. (authors)

Conversion from film to image plates for transfer method neutron radiography of nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Craft, Aaron E.; Papaioannou, Glen C.; Chichester, David L.; Williams, Walter J.

2017-02-01

This paper summarizes efforts to characterize and qualify a computed radiography (CR) system for neutron radiography of irradiated nuclear fuel at Idaho National Laboratory (INL). INL has multiple programs that are actively developing, testing, and evaluating new nuclear fuels. Irradiated fuel experiments are subjected to a number of sequential post-irradiation examination techniques that provide insight into the overall behavior and performance of the fuel. One of the first and most important of these exams is neutron radiography, which provides more comprehensive information about the internal condition of irradiated nuclear fuel than any other non-destructive technique to date. Results from neutron radiography are often the driver for subsequent examinations of the PIE program. Features of interest that can be evaluated using neutron radiography include irradiation-induced swelling, isotopic and fuel-fragment redistribution, plate deformations, and fuel fracturing. The NRAD currently uses the foil-film transfer technique with film for imaging fuel. INL is pursuing multiple efforts to advance its neutron imaging capabilities for evaluating irradiated fuel and other applications, including conversion from film to CR image plates. Neutron CR is the current state-of-the-art for neutron imaging of highly-radioactive objects. Initial neutron radiographs of various types of nuclear fuel indicate that radiographs can be obtained of comparable image quality currently obtained using film. This paper provides neutron radiographs of representative irradiated fuel pins along with neutron radiographs of standards that informed the qualification of the neutron CR system for routine use. Additionally, this paper includes evaluations of some of the CR scanner parameters and their effects on image quality.

DART model for thermal conductivity of U3Si2 Aluminum dispersion fuel

International Nuclear Information System (INIS)

Rest, J.; Snelgrove, J.L.; Hofman, G.L.

2004-01-01

This paper describes the primary physical models that form the basis of the DART model for calculating irradiation-induced changes in the thermal conductivity of aluminum dispersion fuel. DART calculations of fuel swelling, pore closure, and thermal conductivity are compared with measured values. (author)

Stress Linearization and Strength Evaluation of the BEP's Flow Plates for a Dual Cooled Fuel Assembly

International Nuclear Information System (INIS)

Kim, Jae Yong; Yoon, Kyung Ho; Kang, Heung Seok; Lee, Young Ho; Lee, Kang Hee; Kim, Hyung Kyu

2009-01-01

A fuel assembly is composed of 5 major components, such as a top end piece (TEP), a bottom end piece (BEP), spacer grids (SGs), guide tubes (GTs) and an instrumentation tube (IT) and fuel rods (FRs). There are no ASME criteria about all components except for a TEP/BEP. The TEP/BEP should satisfy stress intensity limits in case of condition A and B of ASME, Section III, Division 1 . Subsection NB. In a dual cooled fuel assembly, the array and position of fuels are changed from those of a conventional PWR fuel assembly to achieve a power uprating. The flow plates of top/bottom end pieces (TEP/BEP) have to be modified into proper shape to provide flow holes to direct the heated coolant into/out of the fuel assembly but structural intensity of these plates within a 22.241 kN axial loading should satisfy Tresca stress limits in ASME code. In this paper, stress linearization procedure and strength evaluation of a newly designed BEP for the dual cooled fuel assembly are described

Polymer electrolyte membrane fuel cell (PEMFC) flow field plate: design, materials and characterisation

Energy Technology Data Exchange (ETDEWEB)

Hamilton, P.J.; Pollet, B.G. [PEM Fuel Cell Research Group, School of Chemical Engineering, University of Birmingham, Edgbaston, B15 2TT (United Kingdom)

2010-08-15

This review describes some recent developments in the area of flow field plates (FFPs) for proton exchange membrane fuel cells (PEMFCs). The function, parameters and design of FFPs in PEM fuel cells are outlined and considered in light of their performance. FFP materials and manufacturing methods are discussed and current in situ and ex situ characterisation techniques are described. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Microstructural analysis of as-processed U-10 wt.%Mo monolithic fuel plate in AA6061 matrix with Zr diffusion barrier

Energy Technology Data Exchange (ETDEWEB)

Perez, E.; Yao, B. [Advanced Materials Processing and Analysis Center, Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Keiser, D.D. [Nuclear Fuels and Materials Division, Idaho National Laboratory, Scoville, ID 83415 (United States); Sohn, Y.H., E-mail: ysohn@mail.ucf.ed [Advanced Materials Processing and Analysis Center, Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States)

2010-07-01

For higher U-loading in low-enriched U-10 wt.%Mo fuels, monolithic fuel plate clad in AA6061 is being developed as a part of Reduced Enrichment for Research and Test Reactor (RERTR) program. This paper reports the first characterization results from a monolithic U-10 wt.%Mo fuel plate with a Zr diffusion barrier that was fabricated as part of a plate fabrication campaign for irradiation testing in the Advanced Test Reactor (ATR). Both scanning and transmission electron microscopy (SEM and TEM) were employed for analysis. At the interface between the Zr barrier and U-10 wt.%Mo, going from Zr to U(Mo), UZr{sub 2}, {gamma}-UZr, Zr solid-solution and Mo{sub 2}Zr phases were observed. The interface between AA6061 cladding and Zr barrier plate consisted of four layers, going from Al to Zr, (Al, Si){sub 2}Zr, (Al, Si)Zr{sub 3} (Al, Si){sub 3}Zr, and AlSi{sub 4}Zr{sub 5}. Irradiation behavior of these intermetallic phases is discussed based on their constituents. Characterization of as-fabricated phase constituents and microstructure would help understand the irradiation behavior of these fuel plates, interpret post-irradiation examination, and optimize the processing parameters of monolithic fuel system.

Microstructural analysis of as-processed U-10 wt.%Mo monolithic fuel plate in AA6061 matrix with Zr diffusion barrier

Science.gov (United States)

Perez, E.; Yao, B.; Keiser, D. D., Jr.; Sohn, Y. H.

2010-07-01

For higher U-loading in low-enriched U-10 wt.%Mo fuels, monolithic fuel plate clad in AA6061 is being developed as a part of Reduced Enrichment for Research and Test Reactor (RERTR) program. This paper reports the first characterization results from a monolithic U-10 wt.%Mo fuel plate with a Zr diffusion barrier that was fabricated as part of a plate fabrication campaign for irradiation testing in the Advanced Test Reactor (ATR). Both scanning and transmission electron microscopy (SEM and TEM) were employed for analysis. At the interface between the Zr barrier and U-10 wt.%Mo, going from Zr to U(Mo), UZr 2, γ-UZr, Zr solid-solution and Mo 2Zr phases were observed. The interface between AA6061 cladding and Zr barrier plate consisted of four layers, going from Al to Zr, (Al, Si) 2Zr, (Al, Si)Zr 3 (Al, Si) 3Zr, and AlSi 4Zr 5. Irradiation behavior of these intermetallic phases is discussed based on their constituents. Characterization of as-fabricated phase constituents and microstructure would help understand the irradiation behavior of these fuel plates, interpret post-irradiation examination, and optimize the processing parameters of monolithic fuel system.

Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

Science.gov (United States)

Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

2014-05-20

An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

Bipolar plate materials in molten carbonate fuel cells. Final CRADA report.

Energy Technology Data Exchange (ETDEWEB)

Krumpelt, M.

2004-06-01

Advantages of implementation of power plants based on electrochemical reactions are successfully demonstrated in the USA and Japan. One of the msot promising types of fuel cells (FC) is a type of high temperature fuel cells. At present, thanks to the efforts of the leading countries that develop fuel cell technologies power plants on the basis of molten carbonate fuel cells (MCFC) and solid oxide fuel cells (SOFC) are really close to commercialization. One of the problems that are to be solved for practical implementation of MCFC and SOFC is a problem of corrosion of metal components of stacks that are assembled of a number of fuel cells. One of the major components of MCFC and SOFC stacks is a bipolar separator plate (BSP) that performs several functions - it is separation of reactant gas flows sealing of the joints between fuel cells, and current collection from the surface of electrodes. The goal of Task 1 of the project is to develop new cost-effective nickel coatings for the Russian 20X23H18 steel for an MCFC bipolar separator plate using technological processes usually implemented to apply corrosion stable coatings onto the metal parts for products in the defense. There was planned the research on production of nickel coatings using different methods, first of all the galvanic one and the explosion cladding one. As a result of the works, 0.4 x 712 x 1296 mm plates coated with nickel on one side were to be made and passed to ANL. A line of 4 galvanic baths 600 liters was to be built for the galvanic coating applications. The goal of Task 2 of the project is the development of a new material of an MCFC bipolar separator plate with an upgraded corrosion stability, and development of a technology to produce cold roll sheets of this material the sizes of which will be 0.8 x 712x 1296 mm. As a result of these works, a pilot batch of the rolled material in sheets 0.8 x 712 x 1296 mm in size is to be made (in accordance with the norms and standards of the Russian

LEU fuel development at CERCA. Status as of October 1997. Preliminary developments of MTR plates with UMo fuel

International Nuclear Information System (INIS)

Durand, J.P.; Lavastre, Y.; Grasse, M.

1997-01-01

UMo fuels are considered by the RERTR programme because of their higher density as compared to U 3 Si 2 . This paper is focused on the preliminary results about the manufacture feasibility of Uranium/Molybdenum fuel plates carried out by CERCA. A special procedure of casting and heat treatment has been developed in order to get an homogeneous gamma phase of UMo alloy Although U-5%Mo allows to reach densities up to 9.9 U/cm3 with the advanced process developed by CERCA for the high loaded plates, it is not a good candidate on the thermal stability point of view. U-9%Mo alloy seems to gather all the criteria for a good fuel alloy but it is a little less effective on the Uranium density point of view as compared to U-5%Mo alloy. In any case, the preliminary feasibility results are very much encouraging because UMo alloys seem to be compatible with the Aluminium matrix when taking special care while manufacturing. A good compromise could be an intermediate percentage of Molybdenum or the addition of metal traces in order to thermally stabilise 5%Mo. (author)

Application of the beta particles backscattering technique for determining the thickness of the cladding in nuclear fuels plate

International Nuclear Information System (INIS)

Koshimizu, S.; Ferreira, P.I.; Lima, L.F.C.P. de; Vieira, J.M.; Perez, H.E.B.

1984-01-01

A prototype of an instalation to measure thickness of cladding and core of nuclear fuels plate using the beta particles backscattering technique is constructed. The method and calibration system is described. The thickness measurements of the cladding and core were done in a natural uranium fuel plate developed at IPEN. The reliability of the method is confirmed by the metalographic measures analysis. (E.G.) [pt

Reaction layer growth and reaction heat of U-Mo/Al dispersion fuels using centrifugally atomized powders

International Nuclear Information System (INIS)

Ryu, Ho Jin; Han, Young Soo; Park, Jong Man; Park, Soon Dal; Kim, Chang Kyu

2003-01-01

The growth behavior of reaction layers and heat generation during the reaction between U-Mo powders and the Al matrix in U-Mo/Al dispersion fuels were investigated. Annealing of 10 vol.% U-10Mo/Al dispersion fuels at temperatures from 500 to 550 deg. C was carried out for 10 min to 36 h to measure the growth rate and the activation energy for the growth of reaction layers. The concentration profiles of reaction layers between the U-10Mo vs. Al diffusion couples were measured and the integrated interdiffusion coefficients were calculated for the U and Al in the reaction layers. Heat generation of U-Mo/Al dispersion fuels with 10-50 vol.% of U-Mo fuel during the thermal cycle from room temperature to 700 deg. C was measured employing the differential scanning calorimetry. Exothermic heat from the reaction between U-Mo and the Al matrix is the largest when the volume fraction of U-Mo fuel is about 30 vol.%. The unreacted fraction in the U-Mo powders increases as the volume fraction of U-Mo fuel increases from 30 to 50 vol.%

Analysis of gamma heating at TRIGA mark reactor core Bandung using plate type fuel

International Nuclear Information System (INIS)

Setiyanto; Tukiran Surbakti

2016-01-01

In accordance with the discontinuation of TRIGA fuel element production by its producer, the operation of all TRIGA type reactor of at all over the word will be disturbed, as well as TRIGA reactor in Bandung. In order to support the continuous operation of Bandung TRIGA reactor, a study on utilization of fuel plate mode, as used at RSG-GAS reactor, to replace the cylindrical model has been done. Various assessments have been done, including core design calculation and its safety aspects. Based on the neutronic calculation, utilization of fuel plate shows that Bandung TRIGA reactor can be operated by 20 fuel elements only. Compared with the original core, the new reactor core configuration is smaller and it results in some empty space that can be used for in-core irradiation facilities. Due to the existing of in-core irradiation facilities, the gamma heating value became a new factor that should be evaluated for safety analysis. For this reason, the gamma heating for TRIGA Bandung reactor using fuel plate was calculated by Gamset computer code. The calculations based on linear attenuation equations, line sources and gamma propagation on space. Calculations were also done for reflector positions (Lazy Susan irradiation facilities) and central irradiation position (CIP), especially for any material samples. The calculation results show that gamma heating for CIP is significantly important (0.87 W/g), but very low value for Lazy Susan position (lest then 0.11 W/g). Based on this results, it can be concluded that the utilization of CIP as irradiation facilities need to consider of gamma heating as data for safety analysis report. (author)

Application of the DART Code for the Assessment of Advanced Fuel Behavior

International Nuclear Information System (INIS)

Rest, J.; Totev, T.

2007-01-01

The Dispersion Analysis Research Tool (DART) code is a dispersion fuel analysis code that contains mechanistically-based fuel and reaction-product swelling models, a one dimensional heat transfer analysis, and mechanical deformation models. DART has been used to simulate the irradiation behavior of uranium oxide, uranium silicide, and uranium molybdenum aluminum dispersion fuels, as well as their monolithic counterparts. The thermal-mechanical DART code has been validated against RERTR tests performed in the ATR for irradiation data on interaction thickness, fuel, matrix, and reaction product volume fractions, and plate thickness changes. The DART fission gas behavior model has been validated against UO 2 fission gas release data as well as measured fission gas-bubble size distributions. Here DART is utilized to analyze various aspects of the observed bubble growth in U-Mo/Al interaction product. (authors)

Retrieval of the thickness and refractive index dispersion of parallel plate from a single interferogram recorded in both spectral and angular domains

Science.gov (United States)

Dong, Jingtao; Lu, Rongsheng

2018-04-01

The principle of retrieving the thickness and refractive index dispersion of a parallel glass plate is reported based on single interferogram recording and phase analysis. With the parallel plate illuminated by a convergent light sheet, the transmitted light interfering in both spectral and angular domains is recorded. The phase recovered from the single interferogram by Fourier analysis is used to retrieve the thickness and refractive index dispersion without periodic ambiguity. Experimental results of an optical substrate standard show that the accuracy of refractive index dispersion is less than 2.5 × 10-5 and the relative uncertainty of thickness is 6 × 10-5 (3σ). This method is confirmed to be robust against the intensity noises, indicating the capability of stable and accurate measurement.

Thermal-hydraulic analysis under partial loss of flow accident hypothesis of a plate-type fuel surrounded by two water channels using RELAP5 code

OpenAIRE

Itamar Iliuk; José Manoel Balthazar; Ângelo Marcelo Tusset; José Roberto Castilho Piqueira

2016-01-01

Thermal-hydraulic analysis of plate-type fuel has great importance to the establishment of safety criteria, also to the licensing of the future nuclear reactor with the objective of propelling the Brazilian nuclear submarine. In this work, an analysis of a single plate-type fuel surrounding by two water channels was performed using the RELAP5 thermal-hydraulic code. To realize the simulations, a plate-type fuel with the meat of uranium dioxide sandwiched between two Zircaloy-4 plates was prop...

The Fabrication Problem Of U3Si2-Al Fuel With Uranium High Loading

International Nuclear Information System (INIS)

Supardjo

1996-01-01

The quality of U 3 Si 2 -Al dispersion fuel product is the main aim for each fabricator. Low loading of uranium fuel element is easily fabricated, but with the increased, uranium loading, homogeneity of uranium distribution is difficult to achieve and it always formed white spots, blister, and dogboning in the fuel plates. The problem can be eliminated by the increasing treatment of the fuel/Al powder. The precise selection of fuel/Al particles diameter is needed indeed to make easier in the homogeneous process of powder and the porosities arrangement in the fuel plates. The increasing of uranium loading at constant meat thickness will increase the meat hardness, therefore to withdraw the dogboning forming, the use of harder cladding materials is necessity

Development of a FBR fuel pin bundle deformation analysis code 'BAMBOO' . Development of a dispersion model and its validation

International Nuclear Information System (INIS)

Uwaba, Tomoyuki; Ukai, Shigeharu; Asaga, Takeo

2002-03-01

Bundle Duct Interaction (BDI) is one of the life limiting factors of a FBR fuel subassembly. Under the BDI condition, the fuel pin dispersion would occur mainly by the deviation of the wire position due to the irradiation. In this study the effect of the dispersion on the bundle deformation was evaluated by using the BAMBOO code and following results were obtained. (1) A new contact analysis model was introduced in BAMBOO code. This model considers the contact condition at the axial position other than the nodal point of the beam element that composes the fuel pin. This improvement made it possible in the bundle deformation analysis to cause fuel pin dispersion due to the deviations of the wire position. (2) This model was validated with the results of the out-of-pile compression test with the wire deviation. The calculated pin-to-duct and pin-to-pin clearances with the dispersion model almost agreed with the test results. Therefore it was confirmed that the BAMBOO code reasonably predicts the bundle deformation with the dispersion. (3) In the dispersion bundle the pin-to-pin clearances widely scattered. And the minimum pin-to-duct clearance increased or decreased depending on the dispersion condition compared to the no-dispersion bundle. This result suggests the possibility that the considerable dispersion would affect the thermal integrity of the bundle. (author)

Postirradiation examination of a low enriched U3Si2-Al fuel element manufactured and irradiated at Batan, Indonesia

International Nuclear Information System (INIS)

Suripto, A.; Sugondo, S.; Nasution, H.

1994-01-01

The first low-enriched U 3 Si 2 -Al dispersion plate-type fuel element produced at the Nuclear Fuel Element Center, BATAN, Indonesia, was irradiated to a peak 235 U burnup of 62%. Postirradiation examinations performed to data shows the irradiation behavior of this element to be similar to that of U 3 Si 2 -Al plate-type fuel produced and tested at other institutions. The main effect of irradiation on the fuel plates is a thickness increase of 30--40 μm (2.5-3.0%). This thickness increase is almost entirely due to the formation of a corrosion layer (Boehmite). The contribution of fuel swelling to the thickness increase is rather small (less than 10 μm) commensurate with the burnup of the fuel and the relatively moderate as-fabricated fuel volume fraction of 27% in the fuel meat

Progress in the development of uranium silicide (U3Si2) fuel at BATAN

International Nuclear Information System (INIS)

Suripto, A.; Soentono, S.

1995-01-01

After successful fabrication of two full-size prototype fuel elements containing ∼3.0 gU/cm 3 in the form of U 3 Si 2 -Al dispersion now undergoing irradiation in the Reaktor Serba Guna G.A. Siwabessy (RSG-GAS) core since 1990, further development in U 3 Si 2 -A2 dispersion fuel element manufacturing has been pursued, whose progress in discussed in this paper, with a special attention on the use of much higher-loading aimed at obtaining a better understanding on the influence of higher-loading on fuel core and plate manufacturing and quality. At present, high-loading U 3 Si 2 -AI dispersion miniplates are being manufactured for preparing some mini-fuel elements to be test-irradiated in the new MTR in-pile loop of the RSG-GAS. (author)

Fuel elements based on U3O8 dispersions in aluminium

International Nuclear Information System (INIS)

Haydt, H.M.

1990-01-01

A review of the Nuclear Metallurgy Division, now Nuclear and Energetic Research Institute, to the national Know-how development of fuel elements fabrication from U 3 O 8 dispersions in aluminium, during 1962 to 1977, are described. (C.G.C.)

Simplified CFD model of coolant channels typical of a plate-type fuel element: an exhaustive verification of the simulations

Energy Technology Data Exchange (ETDEWEB)

Mantecón, Javier González; Mattar Neto, Miguel, E-mail: javier.mantecon@ipen.br, E-mail: mmattar@ipen.br [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

The use of parallel plate-type fuel assemblies is common in nuclear research reactors. One of the main problems of this fuel element configuration is the hydraulic instability of the plates caused by the high flow velocities. The current work is focused on the hydrodynamic characterization of coolant channels typical of a flat-plate fuel element, using a numerical model developed with the commercial code ANSYS CFX. Numerical results are compared to accurate analytical solutions, considering two turbulence models and three different fluid meshes. For this study, the results demonstrated that the most suitable turbulence model is the k-ε model. The discretization error is estimated using the Grid Convergence Index method. Despite its simplicity, this model generates precise flow predictions. (author)

Simplified CFD model of coolant channels typical of a plate-type fuel element: an exhaustive verification of the simulations

International Nuclear Information System (INIS)

Mantecón, Javier González; Mattar Neto, Miguel

2017-01-01

The use of parallel plate-type fuel assemblies is common in nuclear research reactors. One of the main problems of this fuel element configuration is the hydraulic instability of the plates caused by the high flow velocities. The current work is focused on the hydrodynamic characterization of coolant channels typical of a flat-plate fuel element, using a numerical model developed with the commercial code ANSYS CFX. Numerical results are compared to accurate analytical solutions, considering two turbulence models and three different fluid meshes. For this study, the results demonstrated that the most suitable turbulence model is the k-ε model. The discretization error is estimated using the Grid Convergence Index method. Despite its simplicity, this model generates precise flow predictions. (author)

Development of very-high-density low-enriched-uranium fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Meyer, M.K.; Trybus, C.L.; Wiencek, T.C.

1997-01-01

Following a hiatus of several years and following its successful development and qualification of 4.8 g U cm -3 U 3 Si 2 -Al dispersion fuel for application with low-enriched uranium in research and test reactors, the US Reduced Enrichment for Research and Test Reactors program has embarked on the development of even-higher-density fuels. Our goal is to achieve uranium densities of 8-9 g cm -3 in aluminum-based dispersion fuels. Achieving this goal will require the use of high-density, γ-stabilized uranium alloy powders in conjunction with the most-advanced fuel fabrication techniques. Key issues being addressed are the reaction of the fuel alloys with aluminum and the irradiation behavior of the fuel alloys and any reaction products. Test irradiations of candidate fuels in very-small (micro) plates are scheduled to begin in the Advanced Test Reactor during June, 1997. Initial results are expected to be available in early 1998. We are performing out-of-reactor studies on the phase structure of the candidate alloys on diffusion of the matrix material into the aluminum. In addition, we are modifying our current dispersion fuel irradiation behavior model to accommodate the new fuels. Several international partners are participating in various phases of this work. (orig.)

Structures of the particles of the condensed dispersed phase in solid fuel combustion products plasma

International Nuclear Information System (INIS)

Samaryan, A.A.; Chernyshev, A.V.; Nefedov, A.P.; Petrov, O.F.; Fortov, V.E.; Mikhailov, Yu.M.; Mintsev, V.B.

2000-01-01

The results of experimental investigations of a type of dusty plasma which has been least studied--the plasma of solid fuel combustion products--were presented. Experiments to determine the parameters of the plasma of the combustion products of synthetic solid fuels with various compositions together with simultaneous diagnostics of the degree of ordering of the structures of the particles of the dispersed condensed phase were performed. The measurements showed that the charge composition of the plasma of the solid fuels combustion products depends strongly on the easily ionized alkali-metal impurities which are always present in synthetic fuel in one or another amount. An ordered arrangement of the particles of a condensed dispersed phase in structures that form in a boundary region between the high-temperature and condensation zones was observed for samples of aluminum-coated solid fuels with a low content of alkali-metal impurities

Irradiation testing of high-density uranium alloy dispersion fuels

International Nuclear Information System (INIS)

Hayes, S.L.; Trybus, C.L.; Meyer, M.K.

1997-01-01

Two irradiation test vehicles have been designed, fabricated, and inserted into the Advanced Test Reactor in Idaho. Irradiation of these experiments began in August 1997. These irradiation tests were designed to obtain irradiation performance information on a variety of potential new, high-density dispersion fuels. Each of the two irradiation vehicles contains 32 'microplates'. Each microplate is aluminum clad, having an aluminum matrix phase and containing one of the following compositions as the fuel phase: U-10Mo, U-8Mo, U-6Mo, U-4Mo, U-9Nb-3Zr, U-6Nb-4Zr, U-5Nb-3Zr, U-6Mo-1Pt, U-6Mo-0.6Ru, U10Mo-0.05Sn, U2Mo, or U 3 Si 2 . These experiments will be discharged at peak fuel burnups of approximately 40 and 80 at.% U 235 . Of particular interest are the extent of reaction of the fuel and matrix phases and the fission gas retention/swelling characteristics of these new fuel alloys. This paper presents the design of the irradiation vehicles and the irradiation conditions. (author)

Flow field bipolar plates in a proton exchange membrane fuel cell: Analysis & modeling

International Nuclear Information System (INIS)

Kahraman, Huseyin; Orhan, Mehmet F.

2017-01-01

Highlights: • Covers a comprehensive review of available flow field channel configurations. • Examines the main design considerations and limitations for a flow field network. • Explores the common materials and material properties used for flow field plates. • Presents a case study of step-by-step modeling for an optimum flow field design. - Abstract: This study investigates flow fields and flow field plates (bipolar plates) in proton exchange membrane fuel cells. In this regard, the main design considerations and limitations for a flow field network have been examined, along with a comprehensive review of currently available flow field channel configurations. Also, the common materials and material properties used for flow field plates have been explored. Furthermore, a case study of step-by-step modeling for an optimum flow field design has been presented in-details. Finally, a parametric study has been conducted with respect to many design and performance parameters in a flow field plate.

Fabrication of AA6061-T6 Plate Type Fuel Assembly Using Electron Beam Welding Process

International Nuclear Information System (INIS)

Kim, Soosung; Seo, Kyoungseok; Lee, Donbae; Park, Jongman; Lee, Yoonsang; Lee, Chongtak

2014-01-01

AA6061-T6 aluminum alloy is easily welded by conventional GTAW (Gas Tungsten Arc Welding), LBW (Laser Beam Welding) and EBW. However, certain characteristics, such as solidification cracking, porosity, HAZ (Heat-affected Zone) degradation must be considered during welding. Because of high energy density and low heat input, especially LBW and EBW processes possess the advantage of minimizing the fusing zone and HAZ and producing deeper penetration than arc welding processes. In present study, to apply for the nuclear fuel plate fabrication and assembly, a fundamental EBW experiment using AA6061-T6 aluminum alloy specimens was conducted. Furthermore, to establish the welding process, and satisfy the requirements of the weld quality, EBW apparatus using an electron welding gun and vacuum chamber was developed, and preliminary investigations for optimizing the welding parameters of the specimens using AA6061-T6 aluminum plates were also performed. The EB weld quality of AA6061-T6 aluminum alloy for the fuel plate assembly has been also studied by the shrinkage measurement and weld inspection using computed tomography. This study was carried out to determine the suitable welding parameters and to evaluate tensile strength of AA6061-T6 aluminum alloy. In the present experiment, satisfactory electron beam welding process of the full-sized sample was being developed. Based on this fundamental study, fabrication of the plate-type fuel assembly will be provided for the future Ki-Jang research reactor project

Improvement of visualization efficiency for the nondestructive inspection image of internal defects in plate type nuclear fuel

International Nuclear Information System (INIS)

Park, Seung Kyu; Park, Nak Kyu; Baik, Sung Hoon; Lee, Yoon Sang; Cheong, Yong Moo; Kang, Young June

2012-01-01

Plate type nuclear fuel has been adopted in most research reactors. The production quality of the fuel is a key part for an efficient and stable generation of thermal energy in research reactors. Thus, a nondestructive quality inspection for the internal defects of plate type nuclear fuel is a key process during the production of nuclear fuel for safety insurance. Nondestructive quality inspections based on X rays and ultrasounds have been widely used for the defect detection of plate type nuclear fuel. X ray testing is a simple and fast inspection method, and provides an image in real time as the inspection results. Thus, the testing can be carried out by a non expert field worker. However, it is hard to detect closed type defects that should be detected during the production of plate type nuclear fuel. Ultrasonic testing is a powerful tool to detect internal defects including open type and closed type defects in plate type nuclear fuel. However, the inspection process is complicated because an immersion test should be carried out in a water tank. It is also a time consuming inspection method because area testing to acquire image is based on the scanning of the point by point inspections. Among nondestructive inspection techniques, the techniques based on laser interferometry and infrared thermography have been widely used in the detection of internal defects of plate type composite materials, such as aircraft, automotive etc. While infrared thermography technique (IRT) analyses the thermal behavior of the specimen surface, laser interferometry technique (LIT) analyses the deformation field. Both techniques are useful tools for detection and evaluation of internal defects in composite materials. Especially, the laser interferometry technique can provide the depth information of internal defects. Laser interferometry technique (LIT) is a non contact inspection method faster than thermography. Also, this technique requires less energy than thermography and the

Irradiation testing of high density uranium alloy dispersion fuels

International Nuclear Information System (INIS)

Hayes, S.L.; Trybus, C.L.; Meyer, M.K.

1997-10-01

Two irradiation test vehicles have been designed, fabricated, and inserted into the Advanced Test Reactor in Idaho. Irradiation of these experiments began in August 1997. These irradiation tests were designed to obtain irradiation performance information on a variety of potential new, high-density dispersion fuels. Each of the two irradiation vehicles contains 32 microplates. Each microplate is aluminum clad, having an aluminum matrix phase and containing one of the following compositions as the fuel phase: U-10Mo, U-8Mo, U-6Mo, U-4Mo, U-9Nb-3Zr, U-6Nb-4Zr, U-5Nb-3Zr, U-6Mo-1Pt, U-6Mo-0.6Ru, U-10Mo-0.05Sn, U 2 Mo, or U 3 Si 2 . These experiments will be discharged at peak fuel burnups of 40% and 80%. Of particular interest is the fission gas retention/swelling characteristics of these new fuel alloys. This paper presents the design of the irradiation vehicles and the irradiation conditions

Miniaturized polymer electrolyte fuel cell (PEFC) stack using micro structured bipolar plate

Energy Technology Data Exchange (ETDEWEB)

Veziridis, Z; Scherer, G G; Marmy, Ch; Glaus, F [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1999-08-01

In Polymer Electrolyte Fuel Cell (PEFC) technology the reducing of volume and mass of the fuel cell stack and the improvement of catalyst utilization are of great interest. These parameters affect applicability and system cost. In this work we present an alternative way for reducing the stack volume by combining gas distribution and catalytic active area in one plate. Micro machined glassy carbon electrodes serve as support material for the platinum catalyst, as well as gas distributor at the same time. A comparison of these electrodes with conventional platinum-black gas diffusion electrodes under fuel cell conditions shows that the new system is a promising electrode type for enhanced power density and catalyst utilization. (author) 3 figs., 5 refs.

Reactivity feedbacks of a material test research reactor fueled with various low enriched uranium dispersion fuels

International Nuclear Information System (INIS)

Muhammad, Farhan; Majid, Asad

2009-01-01

The reactivity feedbacks of a material test research reactor using various low enriched uranium fuels, having same uranium density were calculated. For this purpose, the original aluminide fuel (UAl x -Al) containing 4.40 gU/cm 3 of an MTR was replaced with silicide (U 3 Si-Al and U 3 Si 2 -Al) and oxide (U 3 O 8 -Al) dispersion fuels having the same uranium density as of the original fuel. Calculations were carried out to find the fuel temperature reactivity feedback, moderator temperature reactivity feedback, moderator density reactivity feedback and moderator void reactivity feedback. Nuclear reactor analysis codes including WIMS-D4 and CITATION were employed to carry out these calculations. It was observed that the magnitudes all the respective reactivity feedbacks from 38 deg. C to 50 deg. C and 100 deg. C, at the beginning of life, of all the fuels were very close to each other. The fuel temperature reactivity feedback of the U 3 O 8 -Al was about 2% more than the original UAl x -Al fuel. The magnitudes of the moderator temperature, moderator density and moderator void reactivity feedbacks of all the fuels, showed very minor variations from the original aluminide fuel.

Flow induced deformation and collapse of a thin rectangular plate with application to the Engineering Test Reactor nuclear fuel elements

International Nuclear Information System (INIS)

Davis, C.D.

1981-01-01

This work examines a single flat fuel plate bounded by two channels and determines static plate deflections, resultant forces and bending stresses due to pressure differential and hydrodynamic loadings. The classical then reactangular plate equations are used to model the fuel plate. These equations contain as an input the hydrodynamic loading function for modeling the fluid-structural interaction. Two models of the channel flow are developed. One assumes the accelerating potential core flow is laminar with developing two-dimensional laminar boundary layers being formed on the channel walls. The Schlichting entry length solution for developing laminar flow is found to be valid the entire length of the channel. The second model assumes the core flow is fully-developed turbulent the entire length of the channel. Hydrodynamic loading functions are developed for both flow models containing parameters for fluid density, fluid velocity, Reynolds number and channel and plate dimensions. Hence the effects of each parameter can be examined independently. A criterion is developed for predicting ETR fuel plate collapse at high channel flow velocities, 1067 cm/s (420 in/sec) (R/sub e/ = 60,000). The criterion predicts that in order to prevent ETR plate collapse the inlet velocities between channels must not differ by more than 2%

Helium in inert matrix dispersion fuels

International Nuclear Information System (INIS)

Veen, A. van; Konings, R.J.M.; Fedorov, A.V.

2003-01-01

The behaviour of helium, an important decay product in the transmutation chains of actinides, in dispersion-type inert matrix fuels is discussed. A phenomenological description of its accumulation and release in CERCER and CERMET fuel is given. A summary of recent He-implantation studies with inert matrix metal oxides (ZrO 2 , MgAl 2 O 4 , MgO and Al 2 O 3 ) is presented. A general picture is that for high helium concentrations helium and vacancy defects form helium clusters which convert into over-pressurized bubbles. At elevated temperature helium is released from the bubbles. On some occasions thermal stable nano-cavities or nano-pores remain. On the basis of these results the consequences for helium induced swelling and helium storage in oxide matrices kept at 800-1000 deg. C will be discussed. In addition, results of He-implantation studies for metal matrices (W, Mo, Nb and V alloys) will be presented. Introduction of helium in metals at elevated temperatures leads to clustering of helium to bubbles. When operational temperatures are higher than 0.5 melting temperature, swelling and helium embrittlement might occur

Material test reactor fuel research at the BR2 reactor

Energy Technology Data Exchange (ETDEWEB)

Dyck, Steven Van; Koonen, Edgar; Berghe, Sven van den [Institute for Nuclear Materials Science, SCK-CEN, Boeretang, Mol (Belgium)

2012-03-15

The construction of new, high performance material test reactor or the conversion of such reactors' core from high enriched uranium (HEU) to low enriched uranium (LEU) based fuel requires several fuel qualification steps. For the conversion of high performance reactors, high density dispersion or monolithic fuel types are being developed. The Uranium-Molybdenum fuel system has been selected as reference system for the qualification of LEU fuels. For reactors with lower performance characteristics, or as medium enriched fuel for high performance reactors, uranium silicide dispersion fuel is applied. However, on the longer term, the U-Mo based fuel types may offer a more efficient fuel alternative and-or an easier back-end solution with respect to the silicide based fuels. At the BR2 reactor of the Belgian nuclear research center, SCK-CEN in Mol, several types of fuel testing opportunities are present to contribute to such qualification process. A generic validation test for a selected fuel system is the irradiation of flat plates with representative dimensions for a fuel element. By flexible positioning and core loading, bounding irradiation conditions for fuel elements can be performed in a standard device in the BR2. For fuel element designs with curved plates, the element fabrication method compatibility of the fuel type can be addressed by incorporating a set of prototype fuel plates in a mixed driver fuel element of the BR2 reactor. These generic types of tests are performed directly in the primary coolant flow conditions of the BR2 reactor. The experiment control and interpretation is supported by detailed neutronic and thermal-hydraulic modeling of the experiments. Finally, the BR2 reactor offers the flexibility for irradiation of full size prototype fuel elements, as 200mm diameter irradiation channels are available. These channels allow the accommodation of various types of prototype fuel elements, eventually using a dedicated cooling loop to provide the

The determination of uranium distribution homogeneity in the fuel plates with the uranium loading of 4.80 and 5.20 g/cm3 by X-Ray attenuation

International Nuclear Information System (INIS)

Supardjo; Rojak, A.; Boybul; Suyoto; Datam, A. S.

2000-01-01

The calibration of X-Ray intensity of the U 3 Si 2 -AI fuel plates with the uranium loading between 3.60 up to 5.20 g/cm 3 and varied thickness of AIMgSi1 reference block have been performed. The measurement with changing variable slit diameter and energy of X-Ray attenuation, are produced enough representative X-Ray intensity at 18 mm slit diameter and energy of 43 kV. From the correlation of X-ray intensities vs variation of uranium loading in the fuel plates and thickness of the AIMgSi1 materials, the equivalence of thickness of the AIMgSi1 block to the uranium loading of fuel plates are determined. By assuming that the tolerance of the homogeneity measurement is + 20 % from normal thickness staircase of the AIMgSi1 standard could be determined and than together with fuel plate were scanned to determine the uranium homogeneity. The test result on the U 3 Si 2 -AI fuel plates with uranium loading of 4.80 and 5.20 g/cm 3 (each 4 fuel plates) indicated that uranium distribution in the fuel plates is relatively homogeneous, with each maximum deviation being 6.30 % and 6.90%. It is showed that measurement method is relatively good, easy, and fast so that this method is suitable to control the uranium homogeneity in the fuel plate. (author)

Thick nickel plating of spent fuel transport and storage casks CASTOR and POLLUX

International Nuclear Information System (INIS)

Wilbuer, K.

1991-01-01

Spent fuel elements have to be safely handled in containers for transport and storage. These large casks (100-120 t) are made by various firms according to the specifications given by the nuclear plant operator. For shielding and protection of the hazardous material, the casks' inner surface is coated with a nickel plating about 3000 μm thick. The product and the production process are subject to very stringent requirements, due to the hazardous potential of the material to be shipped or stored. Therefore, both the extremely high quality standards to be met by the nickel plating and the dimensions and capability of the plating plant required for the process are problems that cannot be solved by a usual commercial plating plant. The new concept and process that had to be established are explained in the paper. (orig./MM) [de

Relative neutronic performance of proposed high-density dispersion fuels in water-moderated and D2O-reflected research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Matos, J.E.; Snelgrove, J.L.

1996-01-01

This paper provides an overview of the neutronic performance of an idealized research reactor using several high density LEU fuels that are being developed by the RERTR program. High-density LEU dispersion fuels are needed for new and existing high-performance research reactors and to extend the lifetime of fuel elements in other research reactors. This paper discusses the anticipated neutronic behavior of proposed advanced fuels containing dispersions of U 3 Si 2 , UN, U 2 Mo and several uranium alloys with Mo, or Zr and Nb. These advanced fuels are ranked based on the results of equilibrium depletion calculations for a simplified reactor model having a small H 2 O-cooled core and a D 2 O reflector. Plans have been developed to fabricate and irradiate several uranium alloy dispersion fuels in order to test their stability and compatibility with the matrix material and to establish practical loading limits

Relative neutronic performance of proposed high-density dispersion fuels in water-moderated and D2O-reflected research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Matos, J.E.; Snelgrove, J.L.

1996-01-01

This paper provides an overview of the neutronic performance of an idealized research reactor using several high density Leu fuels that are being developed by the Rarita program. High-density Leu dispersion fuels are needed for new and existing high-performance research reactors and to extend the lifetime of fuel elements in other research reactors. This paper discusses the anticipated neutronic behavior of proposed advanced fuels containing dispersions of U 3 Si 2 , UN, U 2 Mo and several uranium alloys with Mo, or Zr and Nb. These advanced fuels are ranked based on the results of equilibrium depletion calculations for a simplified reactor model having a small H 2 O-cooled core and a D 2 O reflector. Plans have been developed to fabricate and irradiate several uranium alloy dispersion fuels in order to test their stability and compatibility with the matrix material and to establish practical loading limits. (author)

Apparatus for transferring nuclear fuel pellets to a plate loader

International Nuclear Information System (INIS)

Huggins, T.B.

1978-01-01

An apparatus is described for transferring nuclear fuel pellets from a grinding machine to a plate loader. It includes a frame, an endless belt fitted to the frame, a control system provided on it for actuating the belt at a preset speed, a V shaped vessel fitted directly above the belt and extending along its length to guide the pellets on the belt and a device to receive the pellets coming from the belt [fr

Requirements and testing methods for surfaces of metallic bipolar plates for low-temperature PEM fuel cells

Science.gov (United States)

Jendras, P.; Lötsch, K.; von Unwerth, T.

2017-03-01

To reduce emissions and to substitute combustion engines automotive manufacturers, legislature and first users aspire hydrogen fuel cell vehicles. Up to now the focus of research was set on ensuring functionality and increasing durability of fuel cell components. Therefore, expensive materials were used. Contemporary research and development try to substitute these substances by more cost-effective material combinations. The bipolar plate is a key component with the greatest influence on volume and mass of a fuel cell stack and they have to meet complex requirements. They support bending sensitive components of stack, spread reactants over active cell area and form the electrical contact to another cell. Furthermore, bipolar plates dissipate heat of reaction and separate one cell gastight from the other. Consequently, they need a low interfacial contact resistance (ICR) to the gas diffusion layer, high flexural strength, good thermal conductivity and a high durability. To reduce costs stainless steel is a favoured material for bipolar plates in automotive applications. Steel is characterized by good electrical and thermal conductivity but the acid environment requires a high chemical durability against corrosion as well. On the one hand formation of a passivating oxide layer increasing ICR should be inhibited. On the other hand pitting corrosion leading to increased permeation rate may not occur. Therefore, a suitable substrate lamination combination is wanted. In this study material testing methods for bipolar plates are considered.

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

Science.gov (United States)