WorldWideScience

Sample records for die steel surface

  1. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  2. A study on the die steel surface modification by electron beam

    CERN Document Server

    Wu Ai Min; Zou Jian Xin; Hao Sheng Zhi; Dong Chuang; Zhang Ai Ming; Xu Tao

    2002-01-01

    A new surface modification technology-high current pulsed electron beam treatment method was applied to the surface of die steel to improve its properties. It has been shown that as a result of the HCPEB treatment, the most pronounced changes of the structure-phase state occur in the near-surface layers quenched from the liquid state, where the crystallization front velocity reaches its maximum. In these layers partial or complete dissolving of second phases and formation of over saturated solid solutions and ordered nano-sized structures may take place. This makes it possible to improve substantially the electrochemical and strength properties of the surface layer. The authors found that the thickness of remelt layer is about 10 mu m, and the sectional microhardness increased accompanied by the enhancement of the wear resistance of the material. After modification, the relative wear resistance of D2 steel have increased 5.63 times and that of H13 steel increased 11.76 times

  3. Influence of Different Surface Treatments of H13 Hot Work Die Steel on Its Thermal Fatigue Behaviors

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Thermal fatigue checking is the general failure of hot work die steels, which is relative with the structures and properties of the steels and the stress alternated during the employment. The Uddeholm test method on thermal fatigue is used to compare the behaviors of different samples, which are treated with plasma nitriding、plasma sulfur-carbon-nitriding、 boronizing or not treated. The results show that the nitriding improves the thermal fatigue property of the tool steel, while the plasma sulfur-carbon-nitriding and the boronizing impair the property. The mechanisms are induced as follows. By increasing the hardness and changing the stress distribution in the surface layer, surface treatment can decrease the plastic deformation and the tensile stress during the cycling. Therefore,the generation and growth of the cracks are restrained. On the other hand, as results of surface treating, in the surface layer the toughness declines and the expanding coefficient ascendes; the latter change caused the strengthening of the tensile and compressive stress during the cycling. Thus the resistance to thermal fatigue is weakened. Whether or not the surface treatment is favor to thermal fatigue of tool steels relies on which factor is dominant.

  4. Surface Treatment of Cr12MoV Steel towards Long-Life Cold-Work Dies

    Institute of Scientific and Technical Information of China (English)

    SHI Wen; WANG Jun-Li; WANG Zhen; WAN Zi; XU Luo-Ping

    2004-01-01

    With the rapid development of the automobile industry in China, there is an ever-increasing demand for long-life cold working dies used for punching automobile components. However, the full potential of such advanced surface engineering technologies as PVD coatings and duplex surface treatments in cold work dies has not been realized. In the present study, Crl2MoV steel has been surface engineered by single PVD Ti/TiN coating and duplex treatment combining low temperature plasma nitriding (LTPN) with PVD Ti/TiN coatings. The properties of Ti/TiN coatings in terms of surface morphology, microhardness, load bearing capacity, bonding strength and wear resistance were evaluated by microhardness,scratch and wear tests. The experimental results show that PVD Ti/TiN coatings can significantly enhance the surface load bearing capacity (especially for duplex treatments) and wear resistance of Cr12MoV steel by more than one order of magnitude. This can be mainly attributed to the hard and well-adherent PVD Ti/TiN surface coatings and strong mechanical support of the LTPN sublayer. While two-body abrasive wear prevails for uncoated Crl2MoV, the micropolishing action of the counterface dominates in surface engineered material.

  5. Surface Treatment of Cr12MoV Steel towards Long-Life Cold-Work Dies

    Institute of Scientific and Technical Information of China (English)

    SHIWen; WANGJun-Li; WANGZhen; WANZi; XULuo-Ping

    2004-01-01

    With the rapid development of the automobile industry in China, there is an ever-increasing demand for long-life cold working dies used for punching automobile components. However, the full potential of such advanced surface engineering technologies as PVD coatings and duplex surface treatments in cold work dies has not been realized. In the present study, Cr12MoV steel has been surface engineered by single PVD Ti/TiN coating and duplex treatment combining low temperature plasma nitriding (LTPN) with PVD Ti/TiN coatings. The properties of Ti/TiN coatings in terms of surface morphology, microhardness, load bearing capacity, bonding strength and wear resistance were evaluated by mierohardness,scratch and wear tests, The experimental results show that PVD Ti/TiN coatings can significantly enhance the surface load bearing capacity (especially for duplex treatments) and wear resistance of Cr12MoV steel by more than one order of magnitude. This can be mainly attributed to the hard and well-adherent PVD Ti/TiN surface coatings and strong mechanical support of the LTPN sublayer. While two-body abrasive wear prevails for uncoated Cr12MoV. the micropolishing action of the counterface dominates in surface engineered material.

  6. INVESTIGATION OF SURFACE PROPERTIES IN MANGANESE POWDER MIXED ELECTRICAL DISCHARGE MACHINING OF OHNS AND D2 DIE STEELS

    Directory of Open Access Journals (Sweden)

    S. Kumar

    2010-12-01

    Full Text Available The electrical discharge machining (EDM process is used for generating accurate internal profiles in hardened materials. An powder additive in the hydrocarbon dielectric affects the energy distribution and sparking efficiency, and consequently the surface finish and micro-hardness. In this paper the Taguchi approach has been used to optimize and compare the surface properties in manganese powder-mixed EDM of oil-hardening non-shrinkable (OHNS and high-carbon high-chromium (D2 die steels. The results of the study show an improvement of 73% and 71.6% in the micro-hardness of OHNS and D2 die steels, respectively. The machining parameters for the best value of micro-hardness are found to be the same for both work materials. A scanning electron microscopy and X-ray diffraction analysis of the machined surfaces show a transfer of manganese and carbon from the plasma channel in the form of manganese carbide. The chemical composition of the machined surface has been further checked on an optical emission spectrometer to verify and quantify the results.

  7. Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining

    Directory of Open Access Journals (Sweden)

    Banh Tien Long

    2016-06-01

    Full Text Available Improving the quality of surface molds after electrical discharge machining is still being considered by many researchers. Powder-mixed dielectric in electrical discharge machining showed that it is one of the processing methods with high efficiency. This article reports on the results of surface quality of mold steels after powder-mixed electrical discharge machining using titanium powder in fine machining. The process parameters such as electrode material, workpiece material, electrode polarity, pulse on-time, pulse off-time, current, and titanium powder concentration were considered in the research. These materials are most commonly used with die-sinking electrical discharge machining in the manufacture of molds and has been selected as the subject of research: workpiece materials were SKD61, SKT4, and SKD11 mold steels, and electrode materials were copper and graphite. Taguchi’s method is used to design experiments. The influence of the parameters on surface roughness was evaluated through the average value and ratio (S/N. Results showed that the parameters such as electrical current, electrode material, pulse on-time, electrode polarity, and interaction between the electrode materials with concentration powder mostly influence surface roughness and surface roughness at optimal parameters SRopt = 1.73 ± 0.39 µm. Analysis of the surface layer after powder-mixed electrical discharge machining using titanium powder in optimal conditions has shown that the white layer with more uniform thickness and increased hardness (≈861.0 HV, and amount and size of microscopic cracks, is reduced. This significantly leads to the increase in the quality of the surface layer.

  8. Effect of post-welding heat treatment on wear resistance of cast-steel die with surfacing layer

    Directory of Open Access Journals (Sweden)

    Xu Wujiao

    2015-01-01

    Full Text Available The wear resistance capability of die surfacing layer under different Post-Welding Heat Treatments (PWHT was analysed by Finite Element (FE simulation and experiments. Taking hot forging process of a crankshaft as an example, a wear model of the hot forging die coated with surfacing layer was established using FE software DEFORM-3D. The simulation results indicated that the wear resistance capability of the die surfacing layer is optimal when tempering temperature and holding time are 550 °C and 4 h respectively. To verify the wear computational results, 16 groups of PWHT orthogonal wear tests were performed at a temperature of 400 °C, which is a similar temperature to that occurs in an actual hot forging die. The wear-test result showed a good agreement with the FE simulation. SEM observation of the wear debris on 16 specimens showed that oxidative wear is dominant when the temperature was in 400 °C. Furthermore, when tempering temperature and holding time were 550 °C and 4 h respectively, the carbide alloy dispersively distributes in the metallographic structure, which helps to improve the wear resistance of the surfacing layer.

  9. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    Directory of Open Access Journals (Sweden)

    José Britti Bacalhau

    2014-06-01

    Full Text Available Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition on the nitriding response have been evaluated. From forged steel bars, Charpy impact test and characterization via EPMA have been conducted. The proposed contents of Cr, Mo, and Al have attributed to the new VEX grade a much better tempering resistance than H13, as well as a deeper and harder nitrided layer. Due to the unique characteristics, this new steel provides an interesting alternative to the aluminum extrusion companies to increase their competitiveness.

  10. Surface topography evolvement of galvanized steels in sheet metal forming

    Institute of Scientific and Technical Information of China (English)

    HOU Ying-ke; YU Zhong-qi; ZHANG Wei-gang; JIANG Hao-min; LIN Zhong-qin

    2009-01-01

    U-channel forming tests were performed to investigate the surface topography evolvement of hot-dip galvanized(GI) and galvannealed(GA) steels and the effects of die hardness on sheet metal forming(SMF). Experimental results indicate that the surface roughness values of the two galvanized steels increase with the number of forming, i.e., the surface topographies of galvanized steels are roughened in SMF. Moreover, GI steel has a better ability of damage-resistance than GA steel. The mechanisms of topography evolvement are different in the forming of GI and GA steels. Scratch is the main form of surface damage in the forming of GI steels. The severity of scratch can be decreased by increasing die hardness. GA steel results in exfoliating of the coating firstly and then severe scratching. The surface topography of galvannealed steels can be improved by increasing die hardness. However, the hardness should not be too high.

  11. Application of direct laser melting to restore damaged steel dies

    Science.gov (United States)

    Jang, Jeong Hwan; Joo, Byeong Don; Mun, Sung Min; Sung, Min Young; Moon, Young Hoon

    2011-02-01

    Direct laser melting (DLM) technology can be applied to restore damaged steel dies. To understand the effects of DLM process parameters such as the laser power and scan rate, a series of experiments was conducted to determine the optimal operating parameters. To investigate the laser melting characteristics, the depth/height ratio, depth/width ratio and micro-hardness as a function of the laser energy density were analyzed. Fe-Cr and Fe-Ni layers were deposited on a steel die with 11.38 J/mm2 of energy input. The wear-resistance and the friction coefficient of the deposited layer were investigated by a pin-on-disk test. The penetration depth decreased as the scan rate increased as a consequence of the shorter interaction time. The depth/height ratio of the deposited layer decreased with an increase in the scan rate. The depth/width ratio increased as laser power increased and the scan rate decreased. The deposition shape of the Fe-Ni powder was relatively shallow and wide compared with that of the Fe-Cr powder. The scan rate had a substantial effect upon the deposition height, with the Fe-Cr powder melting more than the Fe-Ni powder. The micro-hardness of the layer melted from the powders is higher than that of the substrate, and the hardness of the laser-surface-melted layer without any metal powder is higher compared to that of the metal-powder-melted layer. The direct laser melting process with Fe-Ni powder represents a superior method when restoring a steel die when the bead shape and hardness of the restored surface are important outcome considerations.

  12. EXTRUSION DIE CAE OF THE STEEL REINFORCED PLASTIC PIPE

    Institute of Scientific and Technical Information of China (English)

    W.Q. Ma; H.Y. Sun; D.C. Kang; K.D. Zhao

    2004-01-01

    The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steel wires and plastic. Because reinforced skeleton of the steel wire increase the complexity of plastic flow during the extrusion phase, the traditional design criteria of extrusion die is not suitable. The study on extrusion die of the kind of pipe is very important step in produce development. Using finite element (FE) method in this paper, the flow rule of molten plastic inside the die has been predicted and a group of optimal structural parameters was obtained. These results are helpful for reducing the design cycle and improve the quality of the final product.

  13. Temperature change and stress distribution analysis of die surface in Al-alloy die casting process and experimental study on die heat check

    Institute of Scientific and Technical Information of China (English)

    Hu Xinping; Zhao Guoqun; Wu Bingyao

    2008-01-01

    The temperature change of the die surface in practical aluminum alloy die casting process was analyzed,and a 2D model was formulated on the basis of a deep concave round cavity without sliding core to analyze the stress distributions along the die surface in detail. Equipment was designed to test the thermal state of the die steel in different thermal loading conditions. The results of stress analysis showed that, the value of thermal stress (maximum 1.5 GPa) caused in the die filling and die spraying stages was larger than the mechanical stress (maximum 85 MPa)caused in the die locking stage. The results of the thermal check experiment showed that there were three stages of die dissolving, and that the stress distribution shown by the samples' cracking routine was close to the die surface stress analysis.

  14. Semisolid Slurry Preparation of Die Steel with High Chromium Content

    Institute of Scientific and Technical Information of China (English)

    MAO Wei-min; ZHAO Ai-min; ZHANG Li-juan; ZHONG Xue-you

    2004-01-01

    The semisolid slurry preparation of die steels Cr12 and Cr12MoV with high chromium content was studied. The results show that the semisolid slurry of both steels with solid of 40 %-60 % can be made by electromagnetic stirring method and is easy to be discharged from the bottom little hole of the stirring chamber. The sizes of the spherical primary austenite in the slurry of die steels Cr12 and Cr12MoV are 50-100 μm and 80-150 μm, respectively. The homogeneous temperature field and solute field for both steel melts are obtained. The strong temperature fluctuation in the melt with many fine primary austenite grains occurs and the remelting of the secondary arm roots at the same time is accelerated because of the electromagnetic stirring. These are the most important reasons for deposition of spherical primary austenite grains.

  15. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  16. 切削参数对P20模具钢的表面粗糙度影响%Effect of Cutting Parameters on the Surface Roughness of P20 Die Steel

    Institute of Scientific and Technical Information of China (English)

    王敏毅; 黄颖; 韩正威; 林有希

    2014-01-01

    该研究利用TiN、TiAlN、TiN/Al2 O3/TiCN等三种刀具对P20预硬型模具钢进行铣削实验,探讨不同刀具在各种铣削工艺参数时以及刀具磨损对工件表面粗糙度的影响。结果表明:用涂层刀具高速切削P20模具钢,工件表面粗糙度随着切削速度的增加而显著下降;刀具的进给量存在一个临界值,当进给量f大于此临界值时,表面粗糙度会随着进给量的增加而急剧上升;在中、高速度切削P20钢时,对表面粗糙度影响最大的是进给量f,其次是进给速度ν,刀具的切削深度ap 的影响最小;涂层刀具在正常磨损范围内,工件表面的粗糙度Ra随着刀具磨损量VB值的变化幅度很小。%In this paper, TiN, TiAlN, TiN/Al2 O3/TiCN three tools were used for milling experiments for P20 die steel. The effects of various milling process parameters and tool wear of three tools on the surface roughness of the workpiece were studied in detail. The results showed that in high speed,the surface rough-ness of the workpiece decreased significantly along with the increase of cutting speed when coated tools was used to high speed cutting die steel P20. There exists a critical value for the tool feed and when feeding f was greater than the critical value, the surface roughness will rise sharply with the increase of feed. In medi-um and high speed cutting P20 steel, the biggest effect on surface roughness was feeding f, followed by feed rate ν and the influence of tool cutting depth ap was minimum. Within the range of the normal wear of coated tools, workpiece surface roughness of Ra as the change of quantity of tool wear VB value was very small.

  17. Effect of Carburizing and Hardening Temperature on the Endurance of Forming Dies from Steel R6M5

    Science.gov (United States)

    Stepankin, I. N.; Ken'ko, V. M.; Boiko, A. A.

    2013-07-01

    Results of a study of the effect of carburizing of the forming surfaces of cold upset dies from high-speed steel R6M5 and of the hardening temperature on the structure and properties of the dies are presented. It is shown that the hardness and endurance of the carburized tools can be raised by hardening from lower temperatures.

  18. Research on surface aluminizing process and properties of hot working die steel%热作模具钢的表面渗铝工艺及性能研究

    Institute of Scientific and Technical Information of China (English)

    赵宏宇

    2014-01-01

    The surface aluminizing process of 4CrSMoSiV1 hot working die steel was studied,and the microstructures of aluminizing layer with different NH4Cl content,aluminizing temperature and aluminizing time were observed.The phases and hardness of the aluminizing layer with optimized surface aluminizing process were analyzed by XRD and micro-hardness.The results show that the thickness of aluminizing layer increases gradually with the rising of aluminizing temperature,and the thickness increases obviously when the aluminizing temperature rises from 850 ℃ to 950 ℃.The thickness of aluminizing layer increases gradually with prolonging temperature holding time,during which the thickness increases most obviously when the aluminizing holding time is within 3-5 h.The optimal surface aluminizing process for hot working die steel is 1% NH4 Cl catalyst,the aluminizing temperature of 950 ℃ with holding time of 5 h.For the aluminizing layer obtained with optimized aluminizing process,the Fe3 Al and FeAl phases are formed in its surface layer and FeAl phase is formed in its inner layer.%研究了4Cr5 MoSiV1热作模具钢的表面渗铝工艺,对不同NH4Cl含量、不同渗铝温度和渗铝时间的渗层微观组织进行了观察,并采用XRD和显微硬度对最优渗铝工艺的渗层物相和硬度进行了检测和分析.研究结果表明:随着渗铝温度的升高,渗层厚度逐渐加大,当渗铝温度从850 ℃上升至950℃时,渗层厚度增加较为明显;渗层厚度随着渗铝保温时间的延长而逐渐增加,其中渗铝保温时间在3~5h间渗层厚度增加最为明显;热作模具钢的最佳渗铝工艺为:采用1%催渗剂NH4Cl,渗铝温度为950℃,保温时间为5h;优化工艺下的渗铝层中的表层形成了Fe3Al和FeAl相,内层形成了FeAl相.

  19. Effect of Alloying Elements on Thermal Wear of Cast Hot-Forging Die Steels

    Institute of Scientific and Technical Information of China (English)

    WANG Shu-qi; CHEN Kang-min; CUI Xiang-hong; JIANG Qi-chuan; HONG Bian

    2006-01-01

    The effect of main alloying elements on thermal wear of cast hot-forging die steels was studied. The wear mechanism was discussed. The results show that alloying elements have significant influences on the thermal wear of cast hot-forging die steels. The wear rates decrease with an increase in chromium content from 3% to 4% and molybdenum content from 2% to 3%, respectively. With further increase of chromium and molybdenum contents, chromium slightly reduces the wear resistance and molybdenum severely deteriorates the wear resistance with high wear rate. Lower vanadium/carbon ratio (1.5-2.5) leads to a lower wear resistance with higher wear rate. With an increase in vanadium/carbon ratio, the wear resistance of the cast steel substantially increases. When vanadium/carbon ratio is 3, the wear rate reaches the lowest value. The predominant mechanism of thermal wear of cast hot-forging die steels are oxidation wear and fatigue delamination. The Fe2O3 and Fe3O4 or lumps of brittle wear debris are formed on the wear surface.

  20. Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Quanyou Zhou

    2002-01-30

    An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can cost well over one million dollars. These costs provide a strong incentive for extension of die life. While vacuum quenched Premium Grade H13 dies have become the most widely used in the United States, tool makers and die casters are constantly searching for new steels and heat treating procedures to extend die life. This project was undertaken to investigate the effects of composition and heat treating on die life and optimize these parameters.

  1. Comparison of Wear Resistance Mechanisms of Die Steel Implanted with C and mo Ions

    Science.gov (United States)

    Cheng, M. F.; Yang, J. H.; Luo, X. D.; Zhang, T. H.

    Mo and C ions extracted from a metal vapor vacuum arc ion source were implanted into the surface of die steel (H13) to compare the wear resistance mechanisms of the implanted samples, respectively. The concentration depth profiles of implanted ions were measured using Rutherford backscattering spectroscopy and calculated by a code called TRIDYN. The structures of the implanted steel were observed by X-ray photoelectron spectroscopy and grazing-angle X-ray diffraction, respectively. It was found that the conventional heat-treated H13 steel could not be further hardened by the subsequent implanted C ions, and the thickness of the implanted layer was not an important factor for the Mo and C ion implantation to improve the wear resistance of the H13 steel. Mo ion implantation could obviously improve the wear resistance of the steel at an extraction voltage of 48 kV and a dose of 5 × 1017cm-2 due to formation of a modification layer of little oxidation with Mo2C in the implanted surface.

  2. DEPOSITION OF TiBN HARD FILMS ON HOT-WORKING-STEEL DIES FOR ALUMINIUM EXTRUSION VIA A DUPLEX PROCESS

    Institute of Scientific and Technical Information of China (English)

    K. MUller

    2001-01-01

    Hot working steels have been used as die materials for hot extrusion of aluminium.Due to tribological interaction at elevated temperature between the die bearing and thesurface of extruded aluminium profiles, not only the surface quality of the extrudedproduct, but also the lifetime of the dies decreases. Deposition of TiBN hard films onthe die bearing could improve the die performance. Treatment should be done in aduplex process process combining a plasma nitriding pretreatment (PN) and a plasmaassisted chemical vapour deposition (PACVD) of TiBN. In this study the influence ofthe process conditions on the properties of the duplex coatings was investigated. Therelationship between structure and mechanical property was researched. For testingthese TiBN hardfilms under elevated temperature conditions and for comparison withother possible coatings special extrusion dies with different coated bearings were used.The extrusion trials were performed on the 8MN-extrusion press at the research anddevelopment center for extrusion, Technical University of Berlin.

  3. Structural materialization of stainless steel molds and dies by the low temperature high density plasma nitriding

    Directory of Open Access Journals (Sweden)

    Aizawa Tatsuhiko

    2015-01-01

    Full Text Available Various kinds of stainless steels have been widely utilized as a mold substrate material for injection molding and as a die for mold-stamping and direct stamping processes. Since they suffered from high temperature transients and thermal cycles in practice, they must be surface-treated by dry and wet coatings, or, by plasma nitriding. Martensitic stainless steel mold was first wet plated by the nickel phosphate (NiP, which was unstable at the high temperature stamping condition; and, was easy to crystalize or to fracture by itself. This issue of nuisance significantly lowered the productivity in fabrication of optical elements at present. In the present paper, the stainless steel mold was surface-treated by the low-temperature plasma nitriding. The nitrided layer by this surface modification had higher nitrogen solute content than 4 mass%; the maximum solid-solubility of nitrogen is usually 0.1 mass% in the equilibrium phase diagram. Owing to this solid-solution with high nitrogen concentration, the nitrided layer had high hardness of 1400 Hv within its thickness of 40 μm without any formation of nitrides after 14.4 ks plasma nitriding at 693 K. This nitrogen solid-solution treated stainless steel had thermal resistivity even at the mold-stamping conditions up to 900 K.

  4. Structural changes of radial forging die surface during service under thermo-mechanical fatigue

    Energy Technology Data Exchange (ETDEWEB)

    Nematzadeh, Fardin [Materials and Energy Research Center, Tehran (Iran, Islamic Republic of); Akbarpour, Mohammad Reza, E-mail: mreza.akbarpour@gmail.com [Materials and Energy Research Center, Tehran (Iran, Islamic Republic of); Kokabi, Amir Hosein; Sadrnezhaad, Seyed Khatiboleslam [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2009-12-15

    Radial forging is one of the modern open die forging techniques and has a wide application in producing machine parts. During operation at high temperatures, severe temperature change associated with mechanical loads and the resultant wearing of the die surface lead to intense variation in strain on the die surface. Therefore, under this operating condition, thermo-mechanical fatigue (TMF) occurs on the surface of the radial forging die. TMF decreases the life of the die severely. In the present research, different layers were deposited on a 1.2714 steel die by SMAW and GTAW, with a weld wire of UDIMET 520. The microstructure of the radial forging die surface was investigated during welding and service using an optical microscope and scanning electron microscope. The results revealed that, after welding, the structure of the radial forging die surface includes the {gamma} matrix with a homogeneous distribution of fine semi-spherical carbides. The weld structure consisted mostly of columnar dendrites with low grain boundaries. Also, microstructural investigation of the die surface during operation showed that the weld structure of the die surface has remained without any considerable change. Only dendrites were deformed and broken. Moreover, grain boundaries of the dendrites were revealed during service.

  5. Application of Magnetic Kinds of Nondestructive Inspection to Parts From Die Tool Steels

    Science.gov (United States)

    Kornilova, A. V.; Selishchev, A. I.; Idarmachev, I. M.

    2016-01-01

    Possibilities of control of the level of accumulated damage in dies for cold and hot forming as a function of the coercivity are considered. The coercivity of the material of dies for hot forging and cold stamping is studied. Formulas are obtained for determining the coercivity in steels for hot die forging in the state as delivered.

  6. Analog Studies of Thermomechanical Fatigue and Abrasive Wear of Cast and Forged Steels for "Autoforge" Dies

    Science.gov (United States)

    Kolesnikov, M. S.; Mironova, Yu. S.; Mukhametzyanova, G. F.; Novikova, I. E.; Novikov, V. Yu.

    2014-07-01

    Processes of thermomechanical fatigue and abrasive wear of suspension-cast precipitation-hardening ferrite-carbide steel 30T6NTiC-1.5 and standard steel 4Kh5MFS are studied. The dominant kinds of fracture typical for dies for semisolid stamping are determined. The factors and parameters of cyclic temperature and force loading are shown to produce a selective action on the competing kinds of damage of the die steels. A comparative analysis of the properties of the steels is performed. Steel 30T6NTiC-1.5 is shown to have substantial advantages over steel 4Kh5FMS traditionally used for making "Autoforge" dies.

  7. Improved life of die casting dies of H13 steel by attaining improved mechanical properties and distortion control during heat treatment. Year 1 report, October 1994--September 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, J.F.; Schwam, D. [Case Western Reserve Univ., Cleveland, OH (United States)

    1995-03-01

    Optimum heat treatment of dies (quenching) is critical in ensuring satisfactory service performance: rapid cooling rates increase the thermal fatigue/heat checking resistance of the steel, although very fast cooling rates can also lead to distortion and lower fracture toughness, increasing the danger of catastrophic fracture. Goal of this project is to increase die life by using fast enough quenching rates (> 30 F/min ave cooling rate from 1750 to 550 F, 1/2 in. below working surfaces) to obtain good toughness and fatigue resistance in Premium grade H-13 steel dies. An iterative approach of computer modeling validated by experiment was taken. Cooling curves during gas quenching of H-13 blocks and die shapes were measured under 2, 5, and 7.5 bar N2 and 4 bar Ar. Resulting dimensional changes and residual stresses were determined. To facilitate the computer modeling work, a database of H-13 mechanical and physical properties was compiled. Finite element analysis of the heat treated shapes was conducted. Good fit of modeled vs measured quenched rates was demonstrated for simple die shapes. The models predict well the phase transformation products from the quench. There is good fit between predicted and measured distortion contours; however magnitude of predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required.

  8. Effect of triangular texture on the tribological performance of die steel with TiN coatings under lubricated sliding condition

    Science.gov (United States)

    Chen, Ping; Xiang, Xin; Shao, Tianmin; La, Yingqian; Li, Junling

    2016-12-01

    The friction and wear of stamping die surface can affect the service life of stamping die and the quality of stamping products. Surface texturing and surface coating have been widely used to improve the tribological performance of mechanical components. This study experimentally investigated the effect of triangular surface texture on the friction and wear properties of the die steel substrate with TiN coatings under oil lubrication. TiN coatings were deposited on a die steel (50Cr) substrate through a multi-arc ion deposition system, and then triangular surface texturing was fabricated by a laser surface texturing. The friction and wear test was conducted by a UMT-3 pin-on-disk tribometer under different sliding speeds and different applied loads, respectively. The adhesion test was performed to evaluate the effectiveness of triangular texturing on the interfacial bonding strength between the TiN coating and the die steel substrate. Results show that the combination method of surface texturing process and surface coating process has excellent tribological properties (the lowest frictional coefficient and wear volume), compared with the single texturing process or the single coating process. The tribological performance is improved resulting from the high hardness and low elastic modulus of TiN coatings, and the generation of hydrodynamic pressure, function of micro-trap for wear debris and micro-reservoirs for lubricating oil of the triangular surface texture. In addition, the coating bonding strength of the texturing sample is 3.63 MPa, higher than that of the single coating sample (3.48 MPa), but the mechanisms remain to be further researched.

  9. Tribo-thermal fatigue of the steel used for the forging die construction

    Science.gov (United States)

    Drumeanu, A. C.

    2017-02-01

    Frequently the durability of the forging dies is firstly determined by the non-isothermal fatigue wear, which causes the cracks appearance on their internal surfaces, much more before their abrasion wear to reach the limit value. In these conditions it is necessary to design the forging dies firstly by the point of view of the non-isothermal fatigue wear. For a correctly choosing and using of metallic material, it is necessary to determine their intrinsic characteristics regarding its cyclic non-isothermal stresses durability. The experimental determination of these characteristics implies a lot of experiments, which are done in specific conditions, different from those used for isothermal mechanical fatigue durability determination. The paper presents the experimental results concerning intrinsic characteristic determination of the forging dies steel. Based on these results there were determined specific equations which characterize this kind of stresses, and the diagrams that represent their graphic image. These data can be used both in designing and exploitation of the forging dies.

  10. Determination and Analysis of Hardenability for Hot-Forging Die Steels with Deep-Hardening

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    ERH end-quenching method was us ed to determine the hardenability of four kinds hot-forging die steels with dee p-hardening and hence the order of their hardenability was given. The tempering hardness of the steels was measured and the tempering resistance was studied. It was approved that ERH method is effective for the determination of hardenability of deep-hardening steel and the beginning of hardness drop in the ERH specimen is caused by bainite occurring.

  11. Tool Steels in Die-Casting Utilization and Increased Mold Life

    Directory of Open Access Journals (Sweden)

    Sepanta Naimi

    2015-01-01

    Full Text Available In die-casting molds, heat-checking is the typical failure mechanism. Optimizing the parameters that decrease this failure venture should be considered when designing and heat treating steels. The quality of die steels and their treatment continue to improve. This research investigated properties of the traditional materials 1.2343 and 1.2344 and the new steels (Dievar and TOOLOX 44 when applied to the die-casting mold specimens, after different experimental cycles. Also microstructures of the mentioned materials were analyzed by scanning electron microscopy (SEM test. Chrome-molybdenum-silicon-vanadium steels have good hardening ability in oil and in air. Therefore, the hot-work steels have considerable toughness and plastic attributes through both regular and higher temperatures. So, it is a good traditional die-casting material. However, another special die steel, such as Dievar, is a particularly developed steel grade; its exclusivity profile is exceptional due to its chemical composition and the use of the latest production techniques. Dievar has good heat-checking and gross-cracking resistance as a result of both high toughness and good hot strength. An additional material, a new prehardened tool steel known as TOOLOX 44, exhibits control of the failure described above by optimizing the parameters of impact toughness that could reduce the heat-checking failures. A variety of heat treatment parameters exist for various reasons because the heat treatment operation is performed by a variety of companies. This issue of the diversity in heat treatments is resolved by TOOLOX 44; this steel is quenched and tempered in delivered state.

  12. Improved Life of Die Casting Dies of H13 Steel by Attaining Improved Mechanical Properties and Distortion Control During Heat Treatment

    Energy Technology Data Exchange (ETDEWEB)

    J. F. Wallace; D. Schwam

    1998-10-01

    The ultimate goal of this project is to increase die casting die life by using fast enough quenching rates to obtain good toughness and fatigue resistance in premium grade H-13 steel dies. The main tasks of the project were to compile a database on physical and mechanical properties of H-13; conduct gas quenching experiments to determine cooling rates of dies in difference vacuum furnaces; measure the as-quenched distortion of dies and the residual stresses; generate finite element analysis models to predict cooling rates, distortion, and residual stress of gas quenched dies; and establish rules and create PC-based expert system for prediction of cooling rates, distortion, and residual stress in vacuum/gas quenched H-13 dies. Cooling curves during gas quenching of H-13 blocks and die shapes have been measured under a variety of gas pressure. Dimensional changes caused by the gas quenching processes have been determined by accurate mapping of all surfaces with coordinate measuring machines before and after the quench. Residual stresses were determined by the ASTM E837 hole-drilling strain gage method. To facilitate the computer modeling work, a comprehensive database of H-13 mechanical and physical properties has been compiled. Finite element analysis of the heat treated shapes has been conducted using the TRAST/ABAQUS codes. There is a good fit between the predicted and measured distortion contours. However, the magnitude of the predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required before it can be used to predict distortion and residual stress in a quantitative manner. This last step is a prerequisite to generating rules for a reliable expert system.

  13. Research and Selection of Cold Work Die Steel%冷作模具钢的研究与选用

    Institute of Scientific and Technical Information of China (English)

    张先鸣

    2012-01-01

    分析了冷作模具的5种失效形式,介绍了冷作模具钢的类型,冷作模具的技术要求,冷作模具钢的冶炼,冷作模具钢的选用。%Analyzed 5 kinds of failure forms of cold work die, introduced the types of cold work die steel, technical requirements of cold work die, the smelting of cold work die steel, and selection of cold work die steel.

  14. Development of Flow Stress of AISI H13 Die Steel in Hard Machining

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; QIAN Guohua; HU Qiang

    2007-01-01

    An approach was presented to characterize the stress response of workpiece in hard machining, accounting for the effect of the initial workpiece hardness in addition to temperature, strain and strain rate on flow stress in this paper. AISI H13 die steel was chosen to verify this methodology. The proposed flow stress model demonstrates a good agreement with experimental data. Therefore, the proposed model can be used to predict the corresponding flow stress-strain response of AISI H13 die steel with variation of the initial workpiece hardness in hard machining.

  15. Tribological Testing of Some Potential PVD and CVD Coatings for Steel Wire Drawing Dies

    OpenAIRE

    Nilsson, Maria; Olsson, Mikael

    2010-01-01

    Cemented carbide is today the most frequently used drawing die material in steel wire drawing applications. This is mainly due to the possibility to obtain a broad combination of hardness and toughness thus meeting the requirements concerning strength, crack resistance and wear resistance set by the wire drawing process. However, the increasing cost of cemented carbide in combination with the possibility to increase the wear resistance of steel through the deposition of wear resistant CVD and...

  16. Effect of composition and processing on the thermal fatigue and toughness of high performance die steels. Year 1 report

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, J.F.; Wang, Yumin; Schwam, D.

    1996-06-01

    The goal of this project is to extend the lifetime of dies for die casting by 20%. Since the die contributes about 10% to the cost of die cast parts, such an improvement in lifetime would result in annual savings of over $200 Million dollars. This is based on the estimated annual die production of one Billion dollars in the US. The major tasks of this two year project are: (1) Evaluate NEW DIE STEEL COMPOSITIONS that have been developed for demanding applications and compare them to Premium Grade H-13 die steel. (2) Optimize the AUSTENITIZING TREATMENT of the new composition. Assess the effects of fast, medium and slow COOLING RATES DURING HEAT TREATMENT, on the thermal fatigue resistance and toughness of the die steel. (3) Determine the effect of ELECTRO-DISCHARGE MACHINING (EDM) on the thermal fatigue resistance and impact properties of the steel. (4) Select demanding components and conduct IN-PLANT TESTING by using the new steel. Compare the performance of the new steel with identical components made of Premium Grade H-13. The immersion thermal fatigue specimen developed at CWRU is being used to determine resistance to heat checking, and the Charpy V-notch test for evaluating the toughness. The overall result of this project will be identification of the best steel available on the market and the best processing methods for aluminum die casting dies. This is an interim report for year 1 of the project.

  17. Wear Resistance of H13 and a New Hot-Work Die Steel at High temperature

    Science.gov (United States)

    Li, Shuang; Wu, Xiaochun; Chen, Shihao; Li, Junwan

    2016-07-01

    The friction and wear behaviors of a new hot-work die steel, SDCM-SS, were studied at high temperature under dry air conditions. The wear mechanism and microstructural characteristics of the SDCM-SS steel were also investigated. The results showed that the SDCM-SS steel had greater wear resistance compared with H13 steel; this was owed to its high oxidizability and temper stability. These features facilitate the generation, growth, and maintenance of a tribo-oxide layer at high temperature under relatively stable conditions. The high oxidizability and thermal stability of the SDCM-SS steel originate from its particular alloy design. No chromium is added to the steel; this ensures that the material has high oxidizability, and facilitates the generation of tribo-oxides during the sliding process. Molybdenum, tungsten, and vanadium additions promote the high temper resistance and stability of the steel. Many fine Mo2C and VC carbides precipitate during the tempering of SDCM-SS steel. During sliding, these carbides can delay the recovery process and postpone martensitic softening. The high temper stability postpones the transition from mild to severe wear and ensures that conditions of mild oxidative wear are maintained. Mild oxidative wear is the dominant wear mechanism for SDCM-SS steel between 400 and 700 °C.

  18. Optimization strategy in end milling process for high speed machining of hardened die/mold steel

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    An optimization strategy for high speed machining of hardened die/mold steel based on machining feature analysis was studied. It is a further extension of the previously presented study on the thermal mechanism of end milling and constant cutting force control. An objective function concerning machining cost and associated optimization algorithm based on machining time and cutting length calculation was proposed. Constraints to satisfy specific machining strategies when high speed machining the hardened die/mold steel, trochoid tool path pattern in slot end milling to avoid over-heat and feed rate adaptation to avoid over-load, were also discussed.As a case study, the tool selection problem when machining a die part with multiple machining features was investigated.

  19. Experimental studies on improving the performance of electrochemical machining of high carbon, high chromium die steel using jet patterns

    Directory of Open Access Journals (Sweden)

    V. Sathiyamoorthy

    2014-03-01

    Full Text Available Electrochemical machining (ECM is a non-traditional process used mainly to cut hard or difficult-to-cut metals, where the application of a more traditional process is not convenient. Stiff market competition and ever-growing demand for better, durable and reliable products has brought about a material revolution, which has greatly expanded the families of difficult-to-machine materials namely highcarbon,high-chromium die steel; stainless steel and superalloys. This investigation attempts to analyze the effect of electrolyte distribution on material removal rate (MRR and surface roughness (SR on electrochemical machining of high-carbon, high-chromium die steel using NaCl aqueous solution. Three electrolyte jet patterns namely straight jet in circular, inclined jet in circular and straight jet in spiral were used for this experimentation. The results reveal that electrolyte distribution significantly improves the performance of ECM and the straight jet in spiral pattern performs satisfactorily in obtaining better MRR and surface roughness.

  20. Nanoscale evaluation of laser-based surface treated 12Ni maraging steel

    Energy Technology Data Exchange (ETDEWEB)

    Grum, J. [University of Ljubljana, Faculty of Mechanical Engineering, Askerceva 6, P.O. Box 394, SI-1000 Ljubljana (Slovenia)]. E-mail: janez.grum@fs.uni-lj.si; Slabe, J.M. [University of Ljubljana, Faculty of Mechanical Engineering, Askerceva 6, P.O. Box 394, SI-1000 Ljubljana (Slovenia)]. E-mail: janezmarko.slabe@fs.uni-lj.si

    2005-07-15

    Maraging steels are used in several high-tech areas. Among them are highly thermo-mechanically loaded vital parts of die casting dies for pressure die casting of aluminium and magnesium alloys. From the economic point of view, the operation life of dies is extremely important to the price of the castings. Operational life can be successfully extended by a regular maintenance of die parts. Laser surfacing is a very promising process for rebuilding of worn out surfaces of vital die parts. In this research, the state in the maraging steel 1.2799 (DIN) after the application of laser surfacing process has been analysed using scanning electron microscope. The analysis revealed diverse microstructure through-depth of the laser-surfaced specimens. On the basis of the estimated size and volume fraction of the nano-precipitates in the individual microstructure zones located through-depth of the heat-affected zone, a through-depth variation of microhardness was predicted. The results are supported by Vickers microhardness tests. It was confirmed that the mechanical properties of the 1.2799 maraging steel strongly depend on the characteristic at the nano or micro level. Some of the results obtained can be also applied to laser surface heat treatment of maraging steels.

  1. Nanoscale evaluation of laser-based surface treated 12Ni maraging steel

    Science.gov (United States)

    Grum, J.; Slabe, J. M.

    2005-07-01

    Maraging steels are used in several high-tech areas. Among them are highly thermo-mechanically loaded vital parts of die casting dies for pressure die casting of aluminium and magnesium alloys. From the economic point of view, the operation life of dies is extremely important to the price of the castings. Operational life can be successfully extended by a regular maintenance of die parts. Laser surfacing is a very promising process for rebuilding of worn out surfaces of vital die parts. In this research, the state in the maraging steel 1.2799 (DIN) after the application of laser surfacing process has been analysed using scanning electron microscope. The analysis revealed diverse microstructure through-depth of the laser-surfaced specimens. On the basis of the estimated size and volume fraction of the nano-precipitates in the individual microstructure zones located through-depth of the heat-affected zone, a through-depth variation of microhardness was predicted. The results are supported by Vickers microhardness tests. It was confirmed that the mechanical properties of the 1.2799 maraging steel strongly depend on the characteristic at the nano or micro level. Some of the results obtained can be also applied to laser surface heat treatment of maraging steels.

  2. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

    1999-01-01

    -process is the high deposition temperature, consequently the properties of steel substrates are negatively influenced. Therefore, a subsequent heat treatment of the coated steels is necessary to restore the properties of steels ready for operation. Induction surface hardening is used as a method of heat treatment....... The effect of induction surface hardening on the properties of the coating-substrate-systems is mainly characterized using investigations of microstructure and chemical composition as well as measurements of hardness and residual stresses in dependence on the distance from the surface. Furthermore......, the scratch test is used to estimate critical loads for cohesive and adhesive failure of the coatings. Additionally, distortion measurements are carried out. The results emphasize the advantage of induction surface hardening as a method of subsequent heat treatment of CVD-coated steels....

  3. Activation Energy for Superplastic Flow Above Critical Temperature of Die Steels

    Institute of Scientific and Technical Information of China (English)

    WEN Jiu-ba; ZHANG Ke-ke; CHEN Fu-xiao; YANG Yong-shun

    2006-01-01

    Some commercial cold working die steels GCr15 and CrWMn with ultra-fine grain size were chosen as tested materials to research the activation energy for superplastic flow at different temperatures and strain rates above critical temperature. Based on the Arrhenius equation, the activation energy for superplastic flow is evaluated. The activation energy at constant strain rate is estimated by the logσt vs 1/T relationship. The results show that the activation energy is usually small under the conditions of optimal flow. The characteristics of superplastic deformation of steels above the critical temperature were also analyzed.

  4. Investigation of Surface Damage in Forming of High Strength and Galvanized Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    Zhongqi Yu; Yingke Hou; Haomin Jiang; Xinping Chen; Weigang Zhang

    2009-01-01

    Powdering/exfoliating of coatings and scratching are the main forms of surface damage in the forming of galvanized steels and high strength steels (HSS), which result in increased die maintenance cost and scrap rate.In this study, a special rectangular box was developed to investigate the behavior and characteristics of surface damage in sheet metal forming (SMF) processes.U-channel forming tests were conducted to study the effect of tool hardness on surface damage in the forming of high strength steels and galvanized steels (hot-dip galvanized and galvannealed steels).Experimental results indicate that sheet deformation mode influences the severity of surface damage in SMF and surface damage occurs easily at the regions where sheet specimen deforms under the action of compressive stress.Die corner is the position where surface damage initiates.For HSS sheet, surface damage is of major interest due to high forming pressure.The HSS and hot-dip galvanized steels show improved ability of damage-resistance with increased hardness of the forming tool.However, for galvannealed steel it is not the forming tool with the highest hardness value that performs best.

  5. Experimental Characterization of Heat Transfer Coefficients During Hot Forming Die Quenching of Boron Steel

    Science.gov (United States)

    Caron, Etienne; Daun, Kyle J.; Wells, Mary A.

    2013-04-01

    The heat transfer coefficient (HTC) between the sheet metal and the cold tool is required to predict the final microstructure and mechanical properties of parts manufactured via hot forming die quenching. Temperature data obtained from hot stamping experiments conducted on boron steel blanks were processed using an inverse heat conduction algorithm to calculate heat fluxes and temperatures at the blank/die interface. The effect of the thermocouple response time on the calculated heat flux was compensated by minimizing the heat imbalance between the blank and the die. Peak HTCs obtained at the end of the stamping phase match steady-state model predictions. At higher blank temperatures, the time-dependent deformation of contact asperities is associated with a transient regime in which calculated HTCs are a function of the initial stamping temperature.

  6. Mirror Surface Grinding of Steel Bonded Carbides

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The steel bonded carbide, a composite material, is very difficult to be machined to a fine finish mirror surface. In this paper, an electrolytic in-process dressing (ELID) grinding with metallic bond super-hard abrasive wheel was developed for grinding steel bonded carbide GT35. Factors affecting ELID grinding performance were analyzed by an atomic force microscope (AFM). Based on the analysis of AFM topography of the fine ground mirror surface of the steel bonded carbide, a schematic diagram of the mechanism of micro-removal of the ground surface was described. The AFM topography also shows that the hard brittle carbide particles, on the surface of steel bonded carbide, were machined out by ductile cutting. Since the grinding cracks in the ground surface are due to temperature gradient, temperature distribution in the grinding area was analyzed by finite element method (FEM). Experimental results indicate that a good mirror surface with Ra<0.02pm can be obtained by the developed ELID grinding system.

  7. Microstructure evolution and kinetic analysis of DM hot-work die steels during tempering

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Qingchun, E-mail: qingchun@shu.edu.cn [School of Materials Science and Engineering, Shanghai University, Shanghai 200072 (China); Wu Xiaochun; Shi Nannan; Li Junwan; Min Na [School of Materials Science and Engineering, Shanghai University, Shanghai 200072 (China)

    2011-07-15

    Highlights: {yields} Hardness of the DM steels decreases continuously with increasing temperature. {yields} Increasing temperatures results in intra-lath carbides precipitate and coarsen significantly. {yields} The values of n indicate a growth mechanism in coarsening of large spheroids on dislocations. {yields} Mn in DM steels dissolves into carbides and retards the coarsening of carbides at high temperature. - Abstract: Utilizing the hardness measurement, an attempt is made to study the tempering kinetics of DM hot-work die steels, combined with scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results demonstrate that the increasing of tempering temperature will result in precipitation and coarsening of the intra-lath spherical carbides. Meanwhile, it is significantly observed the dissolution of needle-like Mo2C carbides with increasing of tempering temperatures. The growth mechanism of carbides is coarsening of large spheroids after complete and impingement precipitation on dislocations. In addition, the activation energy {Delta}H of DM steels during additional tempering between 620 deg. C and 700 deg. C is slightly higher than that of the diffusion of usual alloying elements (e.g. Cr, V, Mo and W) in ferrite, which may be attributed to a higher Mn content in DM steels that dissolves into carbides and retardsthe coarsening of carbides at high temperature.

  8. STUDY OF NUMERICAL MODELING OF SHAPE DEFORMING ZONE OF DIES, DURING DRAWING HIGH CARBON STEEL WIRE TO THE TEMPERATURE AND THE STRESS-STRAIN STATE IN THE WIRE AND DIE

    Directory of Open Access Journals (Sweden)

    O. L. Bobarikin

    2012-01-01

    Full Text Available Investigation by numerical modeling of influence of the form of deforming zone of die at drawing of steel high- carbon wire on temperature and strained-deformed state in wire and die is carried out.

  9. INVESTIGATION BY NUMERICAL MODELING OF INFLUENCE OF THE SHAPE OF DEFORMING ZONE OF DIE AT WIRE DRAWING OF STEEL HIGH-CARBON WIRE ON TEMPERATURE AND MODE OF DEFORMATION IN WIRE AND DIE

    Directory of Open Access Journals (Sweden)

    Ju. L. Bobarikin

    2010-01-01

    Full Text Available Investigation by numerical modeling of influence of the form of deforming zone of die at drawing of steel highcarbon wire on temperature and strained-deformed state in wire and die is carried out.

  10. HTPro: Low-temperature Surface Hardening of Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Somers, Marcel A. J.

    2013-01-01

    Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance.......Low-temperature surface hardening of stainless steel provides the required performance properties without affecting corrosion resistance....

  11. Effect of composition and processing on the thermal fatigue and toughness of high performance die steels. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, J.F.; Wang, Y.; Schwam, D.

    1997-06-01

    The objective of this study was to improve average die life by optimizing die steel composition and the die processing. Four different steels, K,Q,C and Premium Grade H-13 have been investigated for thermal fatigue resistance and toughness. Optimum heat treatment processing has been determined for each steel with respect to austenitizing temperature and tempering conditions. The effect of the quenching rate on the thermal fatigue resistance and toughness of the die steels and the effect of Electro-Discharge Machining (EDM) on the thermal fatigue resistance were also determined. The immersion thermal fatigue specimen developed at CWRU was used to determine the thermal fatigue resistance as characterized by the two parameters of average maximum crack length and total crack area. The Charpy V-notch impact test was used over a -100{degrees}F to 450{degrees}F testing temperature range to evaluate the toughness and the brittle-ductile transition behavior. K steel has been identified as superior in performance compared to Premium Grade H-13. Q and C provide lower toughness and thermal fatigue resistance than H-13. Faster cooling rates provide higher thermal fatigue resistance and toughness. Higher austenitizing temperatures such as 1925{degrees}F compared to 1875{degrees}F provide better thermal fatigue resistance, but lower austenitizing temperatures of 1875{degrees}F provide better toughness. Higher hardness improves thermal fatigue resistance, but reduces toughness. A minimum of Rc 46 hardness is desired for aluminum die casting dies. EDM reduces the thermal fatigue resistance compared to conventional machining operations. When the EDM process of multiple small steps of decreasing energy and post-EDM treatments are employed, the effect can be reduced to a very slight amount. Preliminary evidence of the superior performance of the K steel has been provided by ongoing field testing of inserts in multiple cavity dies.

  12. Inclusion Variations of Hot Working Die Steel H13 in Refining Process

    Institute of Scientific and Technical Information of China (English)

    LIU Jiamhua; WANG Guo-xuan; BAO Yan-ping; YANG Yan; YAO Wei; CUI Xiao-ning

    2012-01-01

    Inclusion variations of die steel H13, including changes of species, morphologies, compositions, amounts and sizes, in the production of EAF-LF--VD-ingot casting-electro slag refining (ESR) procedure, were investi- gated by systematic sampling, and analyzed with scanning electron microscope (SEM), energy dispersive spectrum (EDS) , and metallographic microscope. The variation mechanism was studied by comprehensive analysis of total oxygen, nitrogen, and acid soluble aluminum as well as chemical test of refining slag. Based on the investigations, technical measures for cleanness improvement were discussed. The resuhs show that oxide inclusions in H13 steel change from irregular Al2O3- near globular CaO-MgO-Al2O3 and CaO-Al2O3-SiO2 complex inclusions-finer CaO- Al2O3-SiO2 inclusions with higher CaO content-CaO-Al2O3-SiO2 inclusions with higher Al2O3 content and irregular MgO-AI203 inclusions--fine irregular MgO-Al2O3-CaS inclusions in various steps of the production; the variations are related with changes of acid soluble aluminum content, reactions between slag and steel, re-oxidation of liquid steel during casting, and refining of ESR. It is also found that Al2O3 inclusions are modified by refining slag in LF and VD refining~ and ESR plays a good role in inclusion removal, especially in controlling the large linear VC-CrC- MoC inclusions distributed in grain boundaries. It is suggested that casting protection should be improved, and the basicity of refining slag and acid soluble aluminum content in steel should be raised.

  13. Electrochemically enhanced surface plasticity of steels

    Science.gov (United States)

    Gutman, E. M.; Unigovski, Ya.; Shneck, R.; Ye, F.; Liang, Y.

    2016-12-01

    There are serious problems with the formability of alloys which are relatively hard and brittle below ambient temperatures, e.g., in cold extrusion and drawing processes. It is known that electrochemical surface treatment can decrease residual stresses and hardness of the surface layer as a result of the chemomechanical effect (CME), and also improve the plastic deformation ability, e.g., deep drawing of high-strength alloys. Plastic deformation ability of materials can be characterized by hardness measurements. The present study shows some possibilities to improve the surface ductility of carbon steels and FeSi6.5 steel under anodic polarization depending on the current density, composition and pH of acids and chloride electrolytes. The relative Vickers hardness (RVH) amounting to a squared ratio of the penetration depth of a cone indenter in air as compared to that in a solution (hair/hsol)2 was found as a function of the current density and the electrolyte composition. A decrease in hardness of the surface layer as a result of anodic electrochemical polarization was found for different steels.

  14. Induction surface hardening of hard coated steels

    DEFF Research Database (Denmark)

    Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

    1999-01-01

    . The effect of induction surface hardening on the properties of the coating-substrate-systems is mainly characterized using investigations of microstructure and chemical composition as well as measurements of hardness and residual stresses in dependence on the distance from the surface. Furthermore......, the scratch test is used to estimate critical loads for cohesive and adhesive failure of the coatings. Additionally, distortion measurements are carried out. The results emphasize the advantage of induction surface hardening as a method of subsequent heat treatment of CVD-coated steels....

  15. Spreading Modes on Copper and Steel Surfaces

    Directory of Open Access Journals (Sweden)

    Feoktistov Dmitry

    2016-01-01

    Full Text Available This work presents the experimental results of the studying the effect of surface roughness, microstructure and liquid flow rate on the dynamic contact angle during spreading of distilled nondeaerated water drop on a solid horizontal substrate. Copper and steel substrates with different roughness have been investigated. Three spreading modes were conventionally indicated. It was found that the spreading of drops on substrates made of different materials occurs in similar modes. However, the duration of each mode for substrates made of copper and steel are different. Spreading of a liquid above the asperities of a surface micro relief was observed to be dominant for large volumetric flow rates of drops (0.01 ml/s. Liquid was spreading inside the grooves of a rough substrate at low rates (0.005 ml/s.

  16. COMPLEX SURFACE HARDENING OF STEEL ARTICLES

    Directory of Open Access Journals (Sweden)

    A. V. Kovalchuk

    2014-01-01

    Full Text Available The method of complex surface hardening of steel detailswas designed. The method is a compound of two processes of hardening: chemical heat treatment and physical vapor deposition (PVD of the coating. The result, achieved in this study is much higher, than in other work on this topic and is cumulative. The method designed can be used in mechanical engineering, medicine, energetics and is perspective for military and space technologies.

  17. Effect of magnesium addition on inclusions in H13 die steel

    Institute of Scientific and Technical Information of China (English)

    Zheng Wu; Jing Li; Cheng-bin Shi; Liang-liang Wang

    2014-01-01

    The effect of magnesium addition on the number, morphology, composition, size, and density of inclusions in H13 die steel was studied. The results show that the total oxygen content in the steel can be significantly decreased to 0.0008wt%. Al2O3 and MnS inclusions are changed into nearly spherical MgO·Al2O3 spinel and spherical MgO·MgS inclusions, respectively. The number of inclusions larger than 1μm decreases and the number of inclusions smaller than 1μm increases with increasing magnesium content. V(N,C) precipitates around MgO·Al2O3 and MgO·MgS inclusions during solidification of liquid steel. The densities of MgO·Al2O3 spinel inclusions are lower than that of alumina inclusions. With increasing magnesium content in the Mg-containing inclusions, the density of inclusions decreases, leading to the improvement of inclusion removal efficiency.

  18. Micro-Plasma Transferred Arc Additive Manufacturing for Die and Mold Surface Remanufacturing

    Science.gov (United States)

    Jhavar, Suyog; Paul, Christ Prakash; Jain, Neelesh Kumar

    2016-07-01

    Micro-plasma transferred arc ( µPTA) additive manufacturing is one of the newest options for remanufacturing of dies and molds surfaces in the near-millimeter range leading to extended usage of the same. We deployed an automatic micro-plasma deposition setup to deposit a wire of 300 µm of AISI P20 tool steel on the substrate of same material for the potential application in remanufacturing of the die and mold surface. Our present research effort is to establish µPTA additive manufacturing as a viable economical and cleaner methodology for potential industrial applications. We undertook the optimization of single weld bead geometry as the first step in our present study. Bead-on-plate trials were conducted to deposit single bead geometry at various processing parameters. The bead geometry (shape and size) and dilution were measured and the parametric dependence was derived. A set of parameters leading to reproducible regular and smooth single bead geometry were identified and used to prepare a thin wall for mechanical testing. The deposits were subjected to material characterization such as microscopic studies, micro-hardness measurements and tensile testing. The process was compared qualitatively with other deposition processes involving high-energy density beams and was found to be advantageous in terms of low initial and running costs with comparable properties. The outcome of the study confirmed the process capability of µPTA deposition leading to deployment of cost-effective and environmentally friendlier technology for die and mold remanufacturing.

  19. VIRTUAL PROCESSING OF LASER SURFACE HARDENING ON AUTOBODY DIES

    Institute of Scientific and Technical Information of China (English)

    ZHANG Taohong; YU Gang; WANG Jianlun; LIU Xiangyang

    2006-01-01

    A new method of collision-free path plan integrated in virtual processing is developed to improve the efficiency of laser surface hardening on dies. The path plan is based on the premise of no collision and the optimization object is the shortest path. The optimization model of collision-free path is built from traveling salesman problem (TSP). Collision-free path between two machining points is calculated in configuration space (C-Space). Ant colony optimization (ACO) algorithm is applied to TSP of all the machining points to find the shortest path, which is simulated in virtual environment set up by IGRIP software. Virtual machining time, no-collision report, etc, are put out after the simulation. An example on autobody die is processed in the virtual platform, the simulation results display that ACO has perfect optimization effect, and the method of virtual processing with integration of collision-free optimal path is practical.

  20. Bacterial adhesion on ion-implanted stainless steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Q. [Department of Mechanical Engineering, University of Dundee, Dundee DD1 4HN (United Kingdom)]. E-mail: q.zhao@dundee.ac.uk; Liu, Y. [Department of Mechanical Engineering, University of Dundee, Dundee DD1 4HN (United Kingdom); Wang, C. [Department of Mechanical Engineering, University of Dundee, Dundee DD1 4HN (United Kingdom); Wang, S. [Department of Mechanical Engineering, University of Dundee, Dundee DD1 4HN (United Kingdom); Peng, N. [Surrey Ion Beam Centre, University of Surrey, Surrey GU2 7XH (United Kingdom); Jeynes, C. [Surrey Ion Beam Centre, University of Surrey, Surrey GU2 7XH (United Kingdom)

    2007-08-31

    Stainless steel disks were implanted with N{sup +}, O{sup +} and SiF{sub 3} {sup +}, respectively at the Surrey Ion Beam Centre. The surface properties of the implanted surfaces were analyzed, including surface chemical composition, surface topography, surface roughness and surface free energy. Bacterial adhesion of Pseudomonas aeruginosa, Staphylococcus epidermidis and Staphylococcus aureus, which frequently cause medical device-associated infections was evaluated under static condition and laminar flow condition. The effect of contact time, growth media and surface properties of the ion-implanted steels on bacterial adhesion was investigated. The experimental results showed that SiF{sub 3} {sup +}-implanted stainless steel performed much better than N{sup +}-implanted steel, O{sup +}-implanted steel and untreated stainless steel control on reducing bacterial attachment under identical experimental conditions.

  1. Development and Application of Die-Casting High Speed Steel Rolls

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FU Han-guang; DING Yu-cheng

    2005-01-01

    Due to its high hardness, good red hardness and excellent wear resistance at high temperature, high speed steel (HSS) is fit for the roll manufacture. In order to overcome the segregation of centrifugal casting of HSS roll, die-cast processes were developed and its effects on the properties of the HSS roll were investigated. It was found that pressure, pressing time and speed are three important factors affecting shrinkage cavity. For pouring temperature of 1 400-1 450 ℃, pressure of 150-160 MPa, pressing time of 120-150 s and pressing speed of 14-16 mm/s, a compact HSS roll was obtained, which has no segregation and small working allowance. In the high speed wire rod rolling mill, service life of the HSS roll is 5 to 8 times longer than that of high nickel chromium infinite chilled cast iron roll.

  2. Surface magnetic domains dynamic in machined steel

    Directory of Open Access Journals (Sweden)

    Blažek D.

    2014-07-01

    Full Text Available This contribution deals with an observation of the magnetic dynamic of different types of the machined surface of bearing steel. The Bakhausen noise (BN measurements are presented here as commonly introduced in industry for quality control due to the extremely sensitivity of the magnetic domains wall dynamics to the microstructure of material. The results of magneto-optical measurements are presented with the goal to explain the observed BN anisotropy. It is shown that BN anisotropy is associated with uniaxal magnetic anisotropy introduced by hard milling which causes the principally different magnetic reversals processes in orthogonal directions.

  3. Characteristics of modified martensitic stainless steel surfaces under tribocorrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Rozing, Goran [Osijek Univ. (Croatia). Chair of Mechanical Engineering; Marusic, Vlatko [Osijek Univ. (Croatia). Dept. of Engineering Materials; Alar, Vesna [Zagreb Univ. (Croatia). Dept. Materials

    2017-04-01

    Stainless steel samples were tested in the laboratory and under real conditions of tribocorrosion wear. Electrochemical tests were also carried out to verify the corrosion resistance of modified steel surfaces. Metallographic analysis and hardness testing were conducted on stainless steel samples X20Cr13 and X17CrNi16 2. The possibilities of applications of modified surfaces of the selected steels were investigated by testing the samples under real wear conditions. The results have shown that the induction hardened and subsequently nitrided martensitic steels achieved an average wear resistance of up to three orders of magnitude higher as compared to the delivered condition.

  4. Iron cycling at corroding carbon steel surfaces.

    Science.gov (United States)

    Lee, Jason S; McBeth, Joyce M; Ray, Richard I; Little, Brenda J; Emerson, David

    2013-01-01

    Surfaces of carbon steel (CS) exposed to mixed cultures of iron-oxidizing bacteria (FeOB) and dissimilatory iron-reducing bacteria (FeRB) in seawater media under aerobic conditions were rougher than surfaces of CS exposed to pure cultures of either type of microorganism. The roughened surface, demonstrated by profilometry, is an indication of loss of metal from the surface. In the presence of CS, aerobically grown FeOB produced tight, twisted helical stalks encrusted with iron oxides. When CS was exposed anaerobically in the presence of FeRB, some surface oxides were removed. However, when the same FeOB and FeRB were grown together in an aerobic medium, FeOB stalks were less encrusted with iron oxides and appeared less tightly coiled. These observations suggest that iron oxides on the stalks were reduced and solubilized by the FeRB. Roughened surfaces of CS and denuded stalks were replicated with culture combinations of different species of FeOB and FeRB under three experimental conditions. Measurements of electrochemical polarization resistance established different rates of corrosion of CS in aerobic and anaerobic media, but could not differentiate rate differences between sterile controls and inoculated exposures for a given bulk concentration of dissolved oxygen. Similarly, total iron in the electrolyte could not be used to differentiate treatments. The experiments demonstrate the potential for iron cycling (oxidation and reduction) on corroding CS in aerobic seawater media.

  5. Statistical Approach to Optimize the Process Parameters of HAZ of Tool Steel EN X32CrMoV12-28 after Die-Sinking EDM with SF-Cu Electrode

    Directory of Open Access Journals (Sweden)

    L’uboslav Straka

    2017-01-01

    Full Text Available The paper describes the results of the experimental research of the heat affected zone (HAZ of an eroded surface after die-sinking electrical discharge machining (EDM. The research was carried out on chrome-molybdenum-vanadium alloyed tool steel EN X32CrMoV12-28 (W.-Nr. 1.2365 after die-sinking EDM with a SF-Cu electrode. The aim of the experimental measurements was to contribute to the database of knowledge that characterizes the significant impact of the main technological and process parameters on the eroded surface properties during die-sinking EDM. The quality of the eroded surface was assessed from the viewpoint of surface roughness, microhardness variation, and the total HAZ depth of the thin sub-surface layer adjacent to the eroded surface. On the basis of measurement results, mathematical models were established by statistical methods. These models can be applied for computer simulation and prediction of the resultant quality of the machined surface after die-sinking EDM. The results achieved by simulation were compared with the results of experimental measurements and high correlation indexes between the predicted and real values were achieved. Suggested mathematical models can be also applied for the determination of the optimal combination of significant technological parameters in order to minimize microhardness and total HAZ depth variations of tool steel EN X32CrMoV12-28 after die-sinking EDM with a SF-Cu electrode.

  6. Laser surface texturing of tool steel: textured surfaces quality evaluation

    Science.gov (United States)

    Šugár, Peter; Šugárová, Jana; Frnčík, Martin

    2016-05-01

    In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

  7. Surface design methodology - challenge the steel

    Science.gov (United States)

    Bergman, M.; Rosen, B.-G.; Eriksson, L.; Anderberg, C.

    2014-03-01

    The way a product or material is experienced by its user could be different depending on the scenario. It is also well known that different materials and surfaces are used for different purposes. When optimizing materials and surface roughness for a certain something with the intention to improve a product, it is important to obtain not only the physical requirements, but also the user experience and expectations. Laws and requirements of the materials and the surface function, but also the conservative way of thinking about materials and colours characterize the design of medical equipment. The purpose of this paper is to link the technical- and customer requirements of current materials and surface textures in medical environments. By focusing on parts of the theory of Kansei Engineering, improvements of the companys' products are possible. The idea is to find correlations between desired experience or "feeling" for a product, -customer requirements, functional requirements, and product geometrical properties -design parameters, to be implemented on new improved products. To be able to find new materials with the same (or better) technical requirements but a higher level of user stimulation, the current material (stainless steel) and its surface (brushed textures) was used as a reference. The usage of focus groups of experts at the manufacturer lead to a selection of twelve possible new materials for investigation in the project. In collaboration with the topical company for this project, three new materials that fulfil the requirements -easy to clean and anti-bacterial came to be in focus for further investigation in regard to a new design of a washer-disinfector for medical equipment using the Kansei based Clean ability approach CAA.

  8. Surface modified stainless steels for PEM fuel cell bipolar plates

    Science.gov (United States)

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  9. Laser Surface Hardening of 9CrSi Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of laser hardening parameters such as beam power, beam diameter and scanning rate on microstructureand hardness of 9CrSi steel were investigated. The microstructure of the surface layer of 9CrSi steel was changed frompearlite to martensite, retained austenite and carbide by laser hardening. The depth of the hardened layer increasedwith increasing laser energy density and the surface hardeness increased by 3~5 times as high as the untreated steel.The laser hardened surface had good wear resistance due to martensite and carbide in the surface layer. The wearmode at Iow speed was abrasive, while the wear mode at high speed was adhesive.

  10. Low Temperature Surface Carburization of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  11. Influence of Chemical Composition on Phase Transformation Temperature and Thermal Expansion Coefficient of Hot Work Die Steel

    Institute of Scientific and Technical Information of China (English)

    XIE Hao-jie; WU Xiao-chun; MIN Yong-an

    2008-01-01

    On the basis of the uniform design method,six kinds of martensitie hot work die steels were designed.The phase transformation temperatures including Ac1,Ac3,and M,were measured by DIL805A quenching dilatometer.The influences of the main elements on phase transformation temperatures were analyzed by quadratic stepwise regression analysis,and three corresponding equations were obtained.These equations,in which the interactions of the elements were considered,showed more effectiveness than the traditional ones.In addition,the thermal expansion coefficients of these steels in annealed state and quenched state were also obtained during the tests.The influences of chemical composition and temperature on the thermal expansion coefficient were analyzed;the equations obtained Were verified by using several kinds of steels.The predicted values were in accordance with the results of the experiments.

  12. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    Science.gov (United States)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  13. Finite element of multilayer surfacing systems on orthotropic steel bridges

    NARCIS (Netherlands)

    Li, J.; Liu, X.; Scarpas, A.; Tzimiris, G.

    2013-01-01

    Light weight orthotropic steel bridge decks have been widely utilized for bridges in seismic zones, movable bridges and long span bridges. In the last three decades, severe problems were reported in relation to asphaltic surfacing materials on orthotropic steel deck bridges. Earlier investigations h

  14. Antibacterial effect of silver nanofilm modified stainless steel surface

    Science.gov (United States)

    Fang, F.; Kennedy, J.; Dhillon, M.; Flint, S.

    2015-03-01

    Bacteria can attach to stainless steel surfaces, resulting in the colonization of the surface known as biofilms. The release of bacteria from biofilms can cause contamination of food such as dairy products in manufacturing plants. This study aimed to modify stainless steel surfaces with silver nanofilms and to examine the antibacterial effectiveness of the modified surface. Ion implantation was applied to produce silver nanofilms on stainless steel surfaces. 35 keV Ag ions were implanted with various fluences of 1 × 1015 to 1 × 1017 ions•cm-2 at room temperature. Representative atomic force microscopy characterizations of the modified stainless steel are presented. Rutherford backscattering spectrometry spectra revealed the implanted atoms were located in the near-surface region. Both unmodified and modified stainless steel coupons were then exposed to two types of bacteria, Pseudomonas fluorescens and Streptococcus thermophilus, to determine the effect of the surface modification on bacterial attachment and biofilm development. The silver modified coupon surface fluoresced red over most of the surface area implying that most bacteria on coupon surface were dead. This study indicates that the silver nanofilm fabricated by the ion implantation method is a promising way of reducing the attachment of bacteria and delay biofilm formation.

  15. Topographical Anisotropy and Wetting of Ground Stainless Steel Surfaces

    Directory of Open Access Journals (Sweden)

    Cornelia Bellmann

    2012-12-01

    Full Text Available Microscopic and physico-chemical methods were used for a comprehensive surface characterization of different mechanically modified stainless steel surfaces. The surfaces were analyzed using high-resolution confocal microscopy, resulting in detailed information about the topographic properties. In addition, static water contact angle measurements were carried out to characterize the surface heterogeneity of the samples. The effect of morphological anisotropy on water contact angle anisotropy was investigated. The correlation between topography and wetting was studied by means of a model of wetting proposed in the present work, that allows quantifying the air volume of the interface water drop-stainless steel surface.

  16. Electrochemically induced annealing of stainless-steel surfaces

    Science.gov (United States)

    Burstein, G. T.; Hutchings, I. M.; Sasaki, K.

    2000-10-01

    Modification of the surface properties of metals without affecting their bulk properties is of technological interest in demanding applications where surface stability and hardness are important. When austenitic stainless steel is heavily plastically deformed by grinding or rolling, a martensitic phase transformation occurs that causes significant changes in the bulk and surface mechanical properties of the alloy. This martensitic phase can also be generated in stainless-steel surfaces by cathodic charging, as a consequence of lattice strain generated by absorbed hydrogen. Heat treatment of the steel to temperatures of several hundred degrees can result in loss of the martensitic structure, but this alters the bulk properties of the alloy. Here we show that martensitic structures in stainless steel can be removed by appropriate electrochemical treatment in aqueous solutions at much lower temperature than conventional annealing treatments. This electrochemically induced annealing process allows the hardness of cold-worked stainless steels to be maintained, while eliminating the brittle martensitic phase from the surface. Using this approach, we are able to anneal the surface and near-surface regions of specimens that contain rolling-induced martensite throughout their bulk, as well as those containing surface martensite induced by grinding. Although the origin of the electrochemical annealing process still needs further clarification, we expect that this treatment will lead to further development in enhancing the surface properties of metals.

  17. Bactericidal behavior of Cu-containing stainless steel surfaces

    Science.gov (United States)

    Zhang, Xiangyu; Huang, Xiaobo; Ma, Yong; Lin, Naiming; Fan, Ailan; Tang, Bin

    2012-10-01

    Stainless steels are one of the most common materials used in health care environments. However, the lack of antibacterial advantage has limited their use in practical application. In this paper, antibacterial stainless steel surfaces with different Cu contents have been prepared by plasma surface alloying technology (PSAT). The steel surface with Cu content 90 wt.% (Cu-SS) exhibits strong bactericidal activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) within 3 h. Although the Cu-containing surface with Cu content 2.5 wt.% (CuNi-SS) can also kill all tested bacteria, this process needs 12 h. SEM observation of the bacterial morphology and an agarose gel electrophoresis were performed to study the antibacterial mechanism of Cu-containing stainless steel surfaces against E. coli. The results indicated that Cu ions are released when the Cu-containing surfaces are in contact with bacterial and disrupt the cell membranes, killing the bacteria. The toxicity of Cu-alloyed surfaces does not cause damage to the bacterial DNA. These results provide a scientific explanation for the antimicrobial applications of Cu-containing stainless steel. The surfaces with different antibacterial abilities could be used as hygienic surfaces in healthcare-associated settings according to the diverse requirement of bactericidal activities.

  18. Low Temperature Surface Carburization of Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  19. Surface nanocrystallization of stainless steel for reduced biofilm adherence

    Energy Technology Data Exchange (ETDEWEB)

    Yu Bin; Li, D Y [Department of Biomedical Engineering, University of Alberta, Edmonton, AB (Canada); Davis, Elisabeth M; Irvin, Randall T [Department of Medical Microbiology and Immunology, University of Alberta, Edmonton, AB, T6G 2H7 (Canada); Hodges, Robert S [Department of Biochemistry and Molecular Genetics, University of Colorado Health Sciences Center at Fitzsimons, RC1 South Tower, Room 9121, PO Box 6511 MS 8101, Aurora, CO 80045 (United States)], E-mail: dongyang@ualberta.ca

    2008-08-20

    Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force.

  20. Method for treatment of a surface area of steel

    NARCIS (Netherlands)

    Bhowmik, S.; Aaldert, P.J.

    2009-01-01

    The invention relates to a method for treatment of a surface area of steel by polishing said surface area and performing a plasma treatment of said surface area wherein the plasma treatment is performed at at least atmospheric conditions and wherein the plasma treatment is carried out at a power of

  1. Design of Quenching Process for Large-sized AISI P20 Steel Block Used as Plastic Die

    Institute of Scientific and Technical Information of China (English)

    Dongli SONG; Jianfeng GU; Jiansheng PAN; Xin YAO

    2006-01-01

    For large-sized AISI P20 steel block used as plastic die with a thickness of more than 200 mm, appropriate quenching processes are the key to obtain much thick hardened layer. In this paper, different quenching processes of AISI P20 steel block such as oil quenching, direct water quenching, water quenching with precooling and water quenching with pre-cooling and self-tempering were numerically investigated by computer simulation based on the detailed discussion on the mathematical models of quenching processes including partial differential equations of heat transfer, thermal physical properties, latent heat, heat transfer coefficient and calculation of phase transformation, The results show that the water quenching with pre-cooling and self-tempering process can not only effectively avoid quenching cracks, but also obtain deeper harden depth than oil quenching.

  2. New Stainless Steel Alloys for Low Temperature Surface Hardening?

    DEFF Research Database (Denmark)

    Christiansen, Thomas Lundin; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2015-01-01

    The present contribution showcases the possibility for developing new surface hardenable stainless steels containing strong nitride/carbide forming elements (SNCFE). Nitriding of the commercial alloys, austenitic A286, and ferritic AISI 409 illustrates the beneficial effect of having SNCFE present...... in the stainless steel alloys. The presented computational approach for alloy design enables “screening” of hundreds of thousands hypothetical alloy systems by use of Thermo-Calc. Promising compositions for new stainless steel alloys can be selected based on imposed criteria, i.e. facilitating easy selection...

  3. A liquid aluminum corrosion resistance surface on steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Wang Deqing; Shi Ziyuan; Zou Longjiang

    2003-05-31

    The process of hot dipping pure aluminum on a steel substrate followed by oxidation was studied to form a surface layer of aluminum oxide resistant to the corrosion of aluminum melt. The thickness of the pure aluminum layer on the steel substrate is reduced with the increase in temperature and time in initial aluminizing, and the thickness of the aluminum layer does not increase with time at given temperature when identical temperature and complete wetting occur between liquid aluminum and the substrate surface. The thickness of the Fe-Al intermetallic layer on the steel base is increased with increasing bath temperature and time. Based on the experimental data and the mathematics model developed by the study, a maximum exists in the thickness of the Fe-Al intermetallic at certain dipping temperature. X-ray diffraction (XRD) and energy dispersive X-ray (EDX) analysis reveals that the top portion of the steel substrate is composed of a thin layer of {alpha}-Al{sub 2}O{sub 3}, followed by a thinner layer of FeAl{sub 3}, and then a much thicker one of Fe{sub 2}Al{sub 5} on the steel base side. In addition, there is a carbon enrichment zone in diffusion front. The aluminum oxide surface formed on the steel substrate is in perfect condition after corrosion test in liquid aluminum at 750 deg. C for 240 h, showing extremely good resistance to aluminum melt corrosion.

  4. Tool steel quality and surface finishing of plastic molds

    Directory of Open Access Journals (Sweden)

    Rafael Agnelli Mesquita

    2010-01-01

    Full Text Available Plastic industry is today in a constant growth, demanding several products from other segments, which includes the plastic molds, mainly used in the injection molding process. Considering all the requirements of plastic molds, the surface finishing is of special interest, as the injected plastic part is able to reproduce any details (and also defects from the mold surface. Therefore, several aspects on mold finishing are important, mainly related to manufacturing conditions - machining, grinding, polishing and texturing, and also related to the tool steel quality, in relation to microstructure homogeneity and non-metallic inclusions (cleanliness. The present paper is then focused on this interrelationship between steel quality and manufacturing process, which are both related to the final quality of plastic mold surfaces. Examples are discussed in terms of surface finishing of plastic molds and the properties or the microstructure of mold steels.

  5. Experimental Study on Material Surface Modification of Tool Steel

    Institute of Scientific and Technical Information of China (English)

    沈丽如; 童洪辉; 王珂; 铁军; 孙爱萍

    2002-01-01

    This paper presents the surface temperature behavior of M42 high-speed tool steel samples during N+ implantation in an industrialized GLZ-100 metal-ion implantation machine. A detail study has been made on the parameters ofN+ implantation. Optimized technical parameters have been presented. The microhardness of the sample surface implanted under these parameters has been increased by a factor of 2.3, and the wear-resistance has been improved by about 5.4 times.The research on the mechanism of surface modification of M42 steel by nitrogen ion implantation has also been made.

  6. Characterization of micro machined surface from TRIP/TWIP steels

    Directory of Open Access Journals (Sweden)

    Smaga M.

    2015-01-01

    Full Text Available In this contribution micro machining induced changes in surface morphology, including phase transformation from fcc-austenite into hcp- and bcc-martensite as well as defined surface topography of TRIP/TWIP steel was characterized by scanning electron microscopy using electron backscatter diffraction (EBSD technique. For this, applying micro milling and micro grinding processes with tool diameter of 45 µm, structures were machined into flat specimen surfaces of X30MnAl17–1 steel in defined areas previously characterized by EBSD.

  7. SPARK MACHINING FOR STEEL SURFACES TO IMPROVE PAINT COATINGS QUALITY

    Directory of Open Access Journals (Sweden)

    Sergey Levchenko

    2015-12-01

    Full Text Available Spark machining of steel surfaces enhances the subsequent paint coatings adhesion and protective properties. These factors improvement was confirmed at the salt-spray chamber testing and by both adhesion to the surface and depth of corrosion penetration below the paint coating layer measurements.

  8. Diode Laser Surface Alloying of Armor Steel with Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Janicki D.

    2017-06-01

    Full Text Available Metal matrix composite (MMC surface layers reinforced by WC were fabricated on armor steel ARMOX 500T plates via a laser surface alloying process. The microstructure of the layers was assessed by scanning electron microscopy and X-ray diffraction.

  9. The mechanical properties of high carbon steel wires drawn in conventional and hydrodynamic dies

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2013-01-01

    Full Text Available In the paper the influence of the hydrodynamic die on mechanical properties has been assessed. The drawing process of φ 5,5 mm wires to the final wire of φ 2,5 mm was conducted in 7 passes, in industrial conditions, by means of a modern Koch multi-die drawing machine. The drawing speed in the last passes was 8,2 m/s. On the basis of numerical analyses wire drawing process, the redundant strain of wires has been determined. In the case of the wires drawn with hydrodynamic dies the increase of plasticity properties have been noted. It has been shown that the increase of strength properties in wires drawn with conventional die is related to the occurrence in their bigger redundant strain.

  10. Path planning and kinematics simulation of surfacing cladding for hot forging die

    National Research Council Canada - National Science Library

    Wang, Huajun; Fu, Wanxia; Ou, Hengan; Tang, Xuan

    2015-01-01

    .... Based on technological requirements of surface cladding for die cavity, the coupled movement equation of weld torch was established, and the trajectory of welding positioner and Cartesian robot kinematics was solved...

  11. FORMING A PARTING LAYER OF COATING ON THE SURFACE OF THE MOULD DURING DIE-CASTING

    Directory of Open Access Journals (Sweden)

    A. Pivovarchik

    2015-01-01

    Full Text Available The paper presents the results of research on the study of the possibility of accumulation of the lubricating layer coating on the surface of the separation process of foundry equipment with high pressure die casting aluminum alloys.

  12. Low temperature surface hardening of stainless steel; the role of plastic deformation

    DEFF Research Database (Denmark)

    Bottoli, Federico; Jespersen, Freja Nygaard; Hattel, Jesper Henri;

    2016-01-01

    Thermochemical surface engineering by nitriding of austenitic stainless steel transforms the surface zone into expanded austenite, which improves the wear resistance of the stainless steel while preserving the stainless behavior. As a consequence of the thermochemical surface engineering, huge re...

  13. Surface treatment and corrosion behaviour of austenitic stainless steel biomaterial

    Science.gov (United States)

    Oravcová, M.; Palček, P.; Zatkalíková, V.; Tański, T.; Król, M.

    2017-02-01

    In this article results from corrosion behaviour of austenitic stainless steel AISI 316L after different surface treatments are published. “As received” surface and surface after grinding resulted in lower resistance to pitting corrosion in physiological solution than electrochemically polished in H3PO4+H2SO4+H2O. Electropolishing also improved the surface roughness in comparison with the “as received” surface. Deposition of Al2O3 nanometric ALD coating improves the corrosion resistance of stainless steel in chloride-containing environment by shifting the breakdown potential toward more positive values. This oxide coating not only improves the corrosion resistance but it also affects the wettability of the surface, resulting in hydrophobic surface.

  14. Work of adhesion of dairy products on stainless steel surface

    Directory of Open Access Journals (Sweden)

    Patrícia Campos Bernardes

    2012-12-01

    Full Text Available The adhesion of the solids presents in food can difficult the process of surface cleaning and promotes the bacterial adhesion process and can trigger health problems. In our study, we used UHT whole milk, chocolate based milk and infant formula to evaluate the adhesion of Enterobacter sakazakii on stainless steel coupons, and we determine the work of adhesion by measuring the contact angle as well as measured the interfacial tension of the samples. Inaddition we evaluated the hydrophobicity of stainless steel after pre-conditioning with milk samples mentioned. E. sakazakii was able to adhere to stainless steel in large numbers in the presence of dairy products. The chocolate based milk obtained the lower contact angle with stainless steel surface, higher interfacial tension and consequently higher adhesion work. It was verified a tendency of decreasing the interfacial tension as a function of the increasing of protein content. The pre-conditioning of the stainless steel coupons with milk samples changed the hydrophobic characteristics of the surfaces and became them hydrophilic. Therefore, variations in the composition of the milk products affect parameters important that can influence the procedure of hygiene in surface used in food industry.

  15. Designing high-temperature steels via surface science and thermodynamics

    Science.gov (United States)

    Gross, Cameron T.; Jiang, Zilin; Mathai, Allan; Chung, Yip-Wah

    2016-06-01

    Electricity in many countries such as the US and China is produced by burning fossil fuels in steam-turbine-driven power plants. The efficiency of these power plants can be improved by increasing the operating temperature of the steam generator. In this work, we adopted a combined surface science and computational thermodynamics approach to the design of high-temperature, corrosion-resistant steels for this application. The result is a low-carbon ferritic steel with nanosized transition metal monocarbide precipitates that are thermally stable, as verified by atom probe tomography. High-temperature Vickers hardness measurements demonstrated that these steels maintain their strength for extended periods at 700 °C. We hypothesize that the improved strength of these steels is derived from the semi-coherent interfaces of these thermally stable, nanosized precipitates exerting drag forces on impinging dislocations, thus maintaining strength at elevated temperatures.

  16. Chromized Layers Produced on Steel Surface by Means of CVD

    Institute of Scientific and Technical Information of China (English)

    KASPRZYCKA Ewa; BOGDA(N)SKI Bogdan; JEZIORSKI Leopold; JASI(N)SKI J(o)zef; TORBUS Roman

    2004-01-01

    Chemical vapour deposition of chromium on the surface of carbon steel has been investigated using a novel CVD method that combines the low cost of pack cementation method with advantages of vacuum technique. The processes have been performed in chromium chlorides atmosphere at a low pressure range from 1 to 800 hPa, the treatment temperature 800 to 950℃. Studies of the layers thickness, the phase composition, Cr, C and Fe depth profiles in diffusion zone have been conducted. The effect of the vacuum level during the process and the process parameters such as time and temperature on layer diffusion growth on the carbon steel surface has been investigated.

  17. Factors influencing the surface quality of polished tool steels

    Science.gov (United States)

    Rebeggiani, S.; Rosén, B.-G.

    2014-09-01

    Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components.

  18. Evaluation of permanent die coatings to improve the wear resistance of die casting dies. Final project report, January 1, 1995--April 30, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Shivpuri, R.

    1997-09-18

    Die Casting dies are subject to severe service conditions during the die casting operation. While these severe conditions are necessary to achieve high production rates, they cause the dies which are commonly made of H13 die steel, to suffer frequent failures. The major die failure mechanisms are erosion or washout, Heat checking, soldering and corrosion. Due to their geometrical complexity, die casting dies are very expensive (some dies cost over a million dollars), and thus a large number of parts have to be produced by a die, to justify this cost and leverage the advantages of the die casting process (high production rates, low manpower costs). A potential increase in the die service life, thus has a significant impact on the economics of the die; casting operation. There are many ways to extend die life: developing new wear resistant die materials, developing new surface treatments including coatings, improving heat treatment of existing H13 dies, using better lubricants that can protect the die material, or modifying the die geometry and process parameters to reduce the intensity of wear. Of these the use of coatings to improve the wear resistance of the die surface has shown a lot of promise. Consequently, use of coatings in the die casting industry and their wide use to decrease die wear can improve significantly the productivity of shop operations resulting in large savings in material and energy usage.

  19. Efficient machining of ultra precise steel moulds with freeform surfaces

    Science.gov (United States)

    Bulla, B.; Robertson, D. J.; Dambon, O.; Klocke, F.

    2013-09-01

    Ultra precision diamond turning of hardened steel to produce optical quality surfaces can be realized by applying an ultrasonic assisted process. With this technology optical moulds used typically for injection moulding can be machined directly from steel without the requirement to overcoat the mould with a diamond machinable material such as Nickel Phosphor. This has both the advantage of increasing the mould tool lifetime and also reducing manufacture costs by dispensing with the relatively expensive plating process. This publication will present results we have obtained for generating free form moulds in hardened steel by means of ultrasonic assisted diamond turning with a vibration frequency of 80 kHz. To provide a baseline with which to characterize the system performance we perform plane cutting experiments on different steel alloys with different compositions. The baseline machining results provides us information on the surface roughness and on tool wear caused during machining and we relate these to material composition. Moving on to freeform surfaces, we will present a theoretical background to define the machine program parameters for generating free forms by applying slow slide servo machining techniques. A solution for optimal part generation is introduced which forms the basis for the freeform machining experiments. The entire process chain, from the raw material through to ultra precision machining is presented, with emphasis on maintaining surface alignment when moving a component from CNC pre-machining to final machining using ultrasonic assisted diamond turning. The free form moulds are qualified on the basis of the surface roughness measurements and a form error map comparing the machined surface with the originally defined surface. These experiments demonstrate the feasibility of efficient free form machining applying ultrasonic assisted diamond turning of hardened steel.

  20. Tribological performance analysis of textured steel surfaces under lubricating conditions

    Science.gov (United States)

    Singh, R. C.; Pandey, R. K.; Rooplal; Ranganath, M. S.; Maji, S.

    2016-09-01

    The tribological analysis of the lubricated conformal contacts formed between the smooth/textured surfaces of steel discs and smooth surface of steel pins under sliding conditions have been considered. Roles of dimples’ pitch of textured surfaces have been investigated experimentally to understand the variations of coefficient of friction and wear at the tribo-contacts under fully flooded lubricated conditions. Substantial reductions in coefficient of friction and wear at the tribo-interfaces have been observed in presence of textures on the rotating discs for both fully flooded and starved conditions in comparison to the corresponding lubricating conditions of the interfaces formed between the smooth surfaces of disc and pin. In presence of surface texture, the coefficient of friction reduces considerable at elevated sliding speeds (>2 m/s) and unit loads (>0.5 MPa) for the set of operating parameters considered in the analysis.

  1. Influence of the Lubricant Type on the Surface Quality of Steel Parts Obtained by Ironing

    Directory of Open Access Journals (Sweden)

    D. Adamović

    2015-06-01

    Full Text Available If it is needed to achieve a higher strain rate during the ironing process, which is possible without inter-stage annealing, the ironing is performed in succession through multiple dies. During that process, changes of friction conditions occur due to the change of contact conditions (dislodging of lubricants, changes of surface roughness, formation of friction junctions, etc.. In the multistage ironing, after each stage, the completely new conditions on the contact surfaces occur, which will significantly affect the quality of the workpiece surface. Lubricant has a very important role during the steel sheet metal ironing process; to separate the sheet metal surface from the tool and to reduce the friction between the contact surfaces. The influence of tribological conditions in ironing process is extremely important and it was a subject of study among researches in recent years, both in the real processes and on the tribo-models. Investigation of tribological conditions in the real processes is much longer and more expensive, so testing on the tribo-models is more frequent. Experimental research on the original tribo-model presented in this paper was aimed to indicate the changes that occur during multistage ironing, as well as to consider the impact of some factors (tool material, lubricant on die and punch on increase or decrease of the sheet metal surface roughness in ironing stages.

  2. The influence of drawing speed on surface topography of high carbon steel wires

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2017-01-01

    Full Text Available In this work the influence of the drawing speed on surface topography of high carbon steel wires has been assessed. The drawing process of f 5,5 mm wire rod to the final wire of f 1,7 mm was conducted in 12 passes by means of a modern Koch multi-die drawing machine. The drawing speeds in the last passes were: 5, 10, 15, 20 and 25 m/s. For final wires f 1,7 mm the three-dimensional analysis of the wire surface topography investigation was determined. It has been proved that the wire topography in the drawing process is characterized by a random anisotropy and the amount of directing the geometrical structure of the surface depends on the drawing speed.

  3. HSM strategy study for hardened die and mold steels manufacturing based on the mechanical and thermal load reduction strategy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The paper discussed cutter-work engagement situation hidden behind the mechanical and thermal load effect on curing edges during high speed hard machining process.The engagement situation was investigated in great detail using experimental and geometrical analytic measures.Experiments were conducted using A1TiN-coated micro-grain carbide end mill cutters to cut hardened die steel.On the basis,a general high speed hard machining strategy,which aimed at eliminating excessive engagement situation during high-speed machining (HSM) hard machining,was proposed.The strategy includes the procedures to identify prone-to-overload areas where excessive engagement situation occurs and then to create a reliable tool path,which has the effect of cutting load reduction to remove the prone-to-overload areas.

  4. Surface hardening of steel in a solar furnace

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, G.P. [UCLM, ETSII, Ciudad Real (Spain); Damborenea, J.J. de [CENIM-CSIC, Madrid (Spain); Vazquez, A.J. [CENIM-CSIC, Madrid (Spain)

    1997-07-01

    The concentration of solar energy provides the possibility to get power densities high enough to produce surface modifications of materials, with low environmental impact. The present paper discusses the possibilities of surface hardening steel by means of concentrated solar energy. Surface treatments have been made by using the solar furnace of the Platafoma Solar in Almeria (Spain), which consists of a group of heliostats and a parabolic mirror. The surface transformation hardening treatment was performed on a 40CrMo4 steel. The paper presents the microstructural changes and the hardness values obtained after the solar treatment in a superficial zone. According to the power density applied on the sample, the hardened zone varied between 1 and 10 mm deep and the treatment time was less than 30 s. (orig.)

  5. Excimer surface treatment to enhance bonding in coated steels

    Science.gov (United States)

    Mueller, Robert E.; Olfert, M.; Duley, Walter W.; North, T.; Hood, J.; Sakai, D.

    1996-04-01

    Zinc coated sheet steel in the form of temper rolled galvanize and galvanneal are used extensively in the automotive industry. Through a process of excimer laser surface treatment, we have succeeded in significantly enhancing the adhesion characteristics of these coated steels. The laser treatment is performed by scanning focused excimer laser radiation in a raster pattern over the surface to be bonded. Adhesion tests have been carried out in the form of T peel tests, using either a hot melt nylon resin or an epoxy as the adhesive. An increase in bond strength was observed over a substantial range of surface treatment conditions. The largest improvement observed was more than a factor of three greater than for untreated surfaces. With the improved surface condition, the bond strength became limited by the cohesive strength of the adhesive. The physical structure and chemical composition of the parent and excimer treated surfaces have been examined using scanning electron microscopy and X-ray photoelectron spectroscopy to determine the nature and extent of the changes caused by the surface treatment. The effects of the observed changes on the bonding performance will be discussed. Surfaces have been processed under an inert atmosphere to isolate the effects of physical surface modification and surface oxidation. An attempt will be made to correlate the surface changes with the bonding characteristics and thereby indicate which changes are most beneficial. The ultimate goal is to optimize the surface condition for bonding and maximize the process rate.

  6. Laser surface modification of 316L stainless steel.

    Science.gov (United States)

    Balla, Vamsi Krishna; Dey, Sangeetha; Muthuchamy, Adiyen A; Janaki Ram, G D; Das, Mitun; Bandyopadhyay, Amit

    2017-02-28

    Medical grade 316L stainless steel was laser surface melted (LSM) using continuous wave Nd-YAG laser in argon atmosphere at 1 and 5 mm/s. The treated surfaces were characterized using electron backscatter diffraction to study the influence of top surface crystallographic orientation and type of grain boundaries on corrosion resistance, wettability, and biocompatibility. The laser scan velocity was found to have a marginal influence on the surface roughness and the type of grain boundaries. However, the crystal orientation density was found to be relatively high in 1 mm/s samples. The LSM samples showed a higher concentration of {101} and {123} planes parallel to the sample surface as well as a higher fraction of low-angle grain boundaries. The LSM samples were found to exhibit better surface wettability and enhanced the viability and proliferation of human fetal osteoblast cells in vitro when compared to the untreated samples. Further, the corrosion protection efficiency of 316L stainless steel was improved up to 70% by LSM in as-processed condition. The increased concentration of {101} and {123} planes on surfaces of LSM samples increases their surface energy, which is believed to be responsible for the improved in vitro cell proliferation. Further, the increased lattice spacing of these planes and high concentration of low-energy grain boundaries in LSM samples would have contributed to the better in vitro corrosion resistance than untreated 316L stainless steel. Our results indicate that LSM can be a potential treatment option for 316L stainless steel-based biomedical devices to improve biocompatibility and corrosion resistance. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017.

  7. Role of Steel Object Surface Condition on Behavior During Deformation

    Science.gov (United States)

    D'yachenko, S. S.; Ponomarenko, I. V.; Dub, S. N.

    2015-09-01

    Comparative analysis is provided for specimen mechanical properties of steels 18KhGT and 20Kh with tensile testing in relation to surface treatment: grinding, polishing, nitriding, carburizing, and ion-plasma treatment. It is shown that surface condition has a considerable effect on specimen behavior during deformation. It is established that the most favorable effect applies to ion bombardment with low-energy ions recommended as an effective method for improving component structural strength.

  8. Computational analysis of contact forces influence on cold forming processes in the dies with complex surfaces

    Science.gov (United States)

    Dragnea, D.; Lixandru, P.; Chereches, T.; Velicu, St.

    2016-08-01

    Interaction forces between the workpiece and the die appear during the cold forming process of metals in dies. Surface forces of high-intensity influence the mesh structure and internal structure of the finished piece by mechanical action. Frictional forces hinder the flow of the material in contact with the die walls, especially on surfaces of complex shape. Under certain conditions, the material can adhere to the wall of the die, leading to the blocking of the cold forming process. In order to highlight the influence of contact forces on cold forming processes in dies with complex surfaces there were used numerical simulation methods with finite elements. Numerical simulations of the process of axial cold forming in the die were carried out for analysis data acquisition necessary, in order to achieve HTD pulleys, for an ordinary range of friction coefficients. The analysis was directed to the gearing area of the HTD pulleys (head, flank and base of the tooth). The analysis highlighted the negative effects of friction forces on the shape and quality of the products and the need to use quality lubricants. Also, using the cold forming process they can be achieved substantial savings by redistribution of the material without removing it.

  9. 100% foundry compatible packaging and full wafer release and die separation technique for surface micromachined devices

    Energy Technology Data Exchange (ETDEWEB)

    OLIVER,ANDREW D.; MATZKE,CAROLYN M.

    2000-04-06

    A completely foundry compatible chip-scale package for surface micromachines has been successfully demonstrated. A pyrex (Corning 7740) glass cover is placed over the released surface micromachined die and anodically bonded to a planarized polysilicon bonding ring. Electrical feedthroughs for the surface micromachine pass underneath the polysilicon sealing ring. The package has been found to be hermetic with a leak rate of less than 5 x 10{sup {minus}8} atm cm{sup {minus}3}/s. This technology has applications in the areas of hermetic encapsulation and wafer level release and die separation.

  10. Fabrication of superhydrophobic and lyophobic slippery surface on steel substrate

    Science.gov (United States)

    Wang, Nan; Xiong, Dangsheng; Pan, Sai; Deng, Yaling; Shi, Yan

    2016-11-01

    Superhydrophobic/oleophilic coating was prepared on steel via wet chemical etching, and followed by surface modification. Surface grafting was manifested to be realized mainly on the oxidized area. Slippery liquid infused porous surface(s) (SLIPS) was prepared by infusing perfluorinated lubricant into the prepared superhydrophobic coating, to repel water, coffee, kerosene, and even hexane, suggesting a transition from superoleophilicity to lyophobicity. Furthermore, the lyohobicity was accessible only when the substrate is fluorinated. Moreover, the kinematic viscosity was demonstrated to be negatively correlated to the traveling speed of the liquids on the SLIPS.

  11. Pulse electrodecontamination of the surface of steel

    Institute of Scientific and Technical Information of China (English)

    LU Chun-Hai; SUN Ying; LANG Ding-Mu; ZHU Xiao-Hong; FEI Yue; GAO Ge; XIE Wei-Hua

    2004-01-01

    Electrochemical decontamination is a new technology for removing heavy metal from the surface of conductor. The optimum parameters are explored by studying the working mode with pulsed power supply. For testing and verifying advantages of this technology, we have made an experment on removing uranium pollution from metal surface of a polluted equipment, which has been used for over 20 years. A good decontamination result has been obtained even if a lower current density is supplied.

  12. Two Hypotheses of“Melanization”on Electrogalvanized Steel Surface

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Melanization is harmful to the lightness of galvanized steel surface and also reduces the bonding force between a paint coat and the steel sheet. Experimental results showed that the hypothesis of Zn-Pb codeposition does not hold true, while the fact that PbSO4 micelles in sulfate bath settle on the coating surface support the second hypothesis.The authors come to the conclusions that(1)Any measure to eliminate PbSO4 micelles before or after passivation of the coating will prevent melanization;(2)PbSO4 micelles adsorbed on the surface of passivated film promote the growth of oxygen-deficient Zn oxide and result in the generation of melanization.

  13. Surface interactions of cesium and boric acid with stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Grossman-Canfield, N.

    1995-08-01

    In this report, the effects of cesium hydroxide and boric acid on oxidized stainless steel surfaces at high temperatures and near one atmosphere of pressure are investigated. This is the first experimental investigation of this chemical system. The experimental investigations were performed using a mass spectrometer and a mass electrobalance. Surfaces from the different experiments were examined using a scanning electron microscope to identify the presence of deposited species, and electron spectroscopy for chemical analysis to identify the species deposited on the surface. A better understanding of the equilibrium thermodynamics, the kinetics of the steam-accelerated volatilizations, and the release kinetics are gained by these experiments. The release rate is characterized by bulk vaporization/gas-phase mass transfer data. The analysis couples vaporization, deposition, and desorption of the compounds formed by cesium hydroxide and boric acid under conditions similar to what is expected during certain nuclear reactor accidents. This study shows that cesium deposits on an oxidized stainless steel surface at temperatures between 1000 and 1200 Kelvin. Cesium also deposits on stainless steel surfaces coated with boric oxide in the same temperature ranges. The mechanism for cesium deposition onto the oxide layer was found to involve the chemical reaction between cesium and chromate. Some revaporization in the cesium hydroxide-boric acid system was observed. It has been found that under the conditions given, boric acid will react with cesium hydroxide to form cesium metaborate. A model is proposed for this chemical reaction.

  14. Determination of Surface Stress Distributions in Steel Using Laser-Generated Surface Acoustic Waves

    Science.gov (United States)

    Shi; Yifei; Ni; Chenyin; Shen; Zhonghua; Ni; Xiaowu; Lu; Jian

    2008-05-01

    High frequency surface acoustic waves (SAWs) are excited by a pulsed laser and detected by a specially designed poly(vinylidene fluoride) (PVDF) transducer to investigate surface stress distribution. Two kinds of stressed surfaces are examined experimentally. One is a steel plate elastically deformed under simple bending forces, where the surface stress varies slowly. The other is a welded steel plate for which the surface stress varies very rapidly within a small area near the welding seam. Applying a new signal processing method developed from correlation technique, the velocity distribution of the SAWs, which reflects the stress distribution, is obtained in these two samples with high resolution.

  15. The Investigations of Friction under Die Surface Vibration in Cold Forging Process

    DEFF Research Database (Denmark)

    Jinming, Sha

    is undergoing vibration. In the experiments, die surface orientation, frequency and amplitude of vibration, vibrating wave form and the direction of vibration has been taken into account as the parameters which influence friction behaviour in forging process. The results reveal that friction could be reduced up......The objective of this thesis is to fundamentally study the influence of die surface vibration on friction under low frequency in metal forging processes. The research includes vibrating tool system design for metal forming, theoretical and experimental investigations, and finite element simulations...... on die surface vibration in forging process. After a general introduction to friction mechanisms and friction test techniques in metal forming, the application of ultrasonic vibration in metal forming, the influence of sliding velocity on friction is described. Some earlier investigations...

  16. Advanced metrology of surface defects measurement for aluminum die casting

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2011-07-01

    Full Text Available The scientific objective of the research is to develop a strategy to build computer based vision systems for inspection of surface defects inproducts, especially discontinuities which appear in castings after machining. In addition to the proposed vision inspection method theauthors demonstrates the development of the advanced computer techniques based on the methods of scanning to measure topography ofsurface defect in offline process control. This method allow to identify a mechanism responsible for the formation of casting defects. Also,the method allow investigating if the, developed vision inspection system for identification of surface defects have been correctlyimplemented for an online inspection. Finally, in order to make casting samples with gas and shrinkage porosity defects type, the LGT gas meter was used . For this task a special camera for a semi-quantitative assessment of the gas content in aluminum alloy melts, using a Straube-Pfeiffer method was used. The results demonstrate that applied solution is excellent tool in preparing for various aluminum alloysthe reference porosity samples, identified next by the computer inspection system.

  17. Technology of Strengthening Steel Details by Surfacing Composite Coatings

    Science.gov (United States)

    Burov, V. G.; Bataev, A. A.; Rakhimyanov, Kh M.; Mul, D. O.

    2016-04-01

    The article considers the problem of forming wear resistant meal ceramic coatings on steel surfaces using the results of our own investigations and the analysis of achievements made in the country and abroad. Increasing the wear resistance of surface layers of steel details is achieved by surfacing composite coatings with carbides or borides of metals as disperse particles in the strengthening phase. The use of surfacing on wearing machine details and mechanisms has a history of more than 100 years. But still engineering investigations in this field are being conducted up to now. The use of heating sources which provide a high density of power allows ensuring temperature and time conditions of surfacing under which composites with peculiar service and functional properties are formed. High concentration of energy in the zone of melt, which is created from powder mixtures and the hardened surface layer, allows producing the transition zone between the main material and surfaced coating. Surfacing by the electron beam directed from vacuum to the atmosphere is of considerable technological advantages. They give the possibility of strengthening surface layers of large-sized details by surfacing powder mixtures without their preliminary compacting. A modified layer of the main metal with ceramic particles distributed in it is created as a result of heating surfaced powders and the detail surface layer by the electron beam. Technology of surfacing allows using powders of refractory metals and graphite in the composition of powder mixtures. They interact with one another and form the particles of the hardening phase of the composition coating. The chemical composition of the main and surfaced materials is considered to be the main factor which determines the character of metallurgical processes in local zones of melt as well as the structure and properties of surfaced composition.

  18. Die Soldering in Aluminium Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    Han, Q.; Kenik, E.A.; Viswanathan, S.

    2000-03-15

    Two types of tests, dipping tests and dip-coating tests were carried out on small steel cylinders using pure aluminum and 380 alloy to investigate the mechanism of die soldering during aluminum die casting. Optical and scanning electron microscopy were used to study the morphology and composition of the phases formed during soldering. A soldering mechanism is postulated based on experimental observations. A soldering critical temperature is postulated at which iron begins to react with aluminum to form an aluminum-rich liquid phase and solid intermetallic compounds. When the temperature at the die surface is higher than this critical temperature, the aluminum-rich phase is liquid and joins the die with the casting during the subsequent solidification. The paper discusses the mechanism of soldering for the case of pure aluminum and 380 alloy casting in a steel mold, the factors that promote soldering, and the strength of the bond formed when soldering occurs. conditions, an aluminum-rich soldering layer may also form over the intermetallic layer. Although a significant amount of research has been conducted on the nature of these intermetallics, little is known about the conditions under which soldering occurs.

  19. Gaseous Nitriding Process of Surface Nanocrystallized (SNCed) Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The behavior of gaseous nitriding on the surface nanocrystallized (SNCed) steel was investigated. The mild steel discs were SNCed on one side by using the method of ultrasonic shot peening. The opposite side of the discs maintained the original coarse-grained condition. The gaseous nitriding was subsequently carried out at three different temperatures:460, 500 and 560℃. The compound layer growth and diffusion behavior were then studied. It was revealed that SNC pretreatment greatly enhances both diffusion coefficient D and surface reaction rate. As a result, nitriding time could be reduced to the half. It was also found that the growth of compound layer with nitriding time conformed with parabolic relationship from the start of nitriding process in the SNCed samples.

  20. Laser surface hardening of AISI H13 tool steel

    Institute of Scientific and Technical Information of China (English)

    Jae-Ho LEE; Jeong-Hwan JANG; Byeong-Don JOO; Young-Myung SON; Young-Hoon MOON

    2009-01-01

    An attempt was made to improve the surface hardness and wear properties of AISI H13 tool steel through solid solution hardening and refinement of microstructures using a 200 W fiber laser as a heat generating source. The hardness of laser melted zone was investigated. In order to identify the effect of heat input on the laser melting zone, scanning conditions were controlled. The results show that, the hardness of as-received AISI H13 tool steel is approximately Hv 240, and the hardness after laser surface heat treatment is around Hv 480-510. The hardening depth and width are increased with the increase in the heat input applied. Application of experimental results will be considered in tooling industry.

  1. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    Science.gov (United States)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  2. Laser grooving of surface cracks on hot work tool steel

    Directory of Open Access Journals (Sweden)

    D. Klobčar

    2011-10-01

    Full Text Available The paper presents the analysis of laser grooving of 1.2343 tool steel hardened to 46 HRC. The effect of laser power and grooving speed on groove shape (i.e. depth and width, the material removal rate and the purity of produced groove as a measure of groove quality was investigated and analyzed using response surface methodology. Optimal parameters of laser grooving were found, which enables pure grooves suitable for laser welding.

  3. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Huu-That Nguyen

    2016-06-01

    Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

  4. Adaptive classifier for steel strip surface defects

    Science.gov (United States)

    Jiang, Mingming; Li, Guangyao; Xie, Li; Xiao, Mang; Yi, Li

    2017-01-01

    Surface defects detection system has been receiving increased attention as its precision, speed and less cost. One of the most challenges is reacting to accuracy deterioration with time as aged equipment and changed processes. These variables will make a tiny change to the real world model but a big impact on the classification result. In this paper, we propose a new adaptive classifier with a Bayes kernel (BYEC) which update the model with small sample to it adaptive for accuracy deterioration. Firstly, abundant features were introduced to cover lots of information about the defects. Secondly, we constructed a series of SVMs with the random subspace of the features. Then, a Bayes classifier was trained as an evolutionary kernel to fuse the results from base SVMs. Finally, we proposed the method to update the Bayes evolutionary kernel. The proposed algorithm is experimentally compared with different algorithms, experimental results demonstrate that the proposed method can be updated with small sample and fit the changed model well. Robustness, low requirement for samples and adaptive is presented in the experiment.

  5. Investigation of Corrosion and Cathodic Protection in Reinforced Concrete. II: Properties of Steel Surface Layers

    NARCIS (Netherlands)

    Koleva, D.A.; De Wit, J.H.W.; Van Breugel, K.; Lodhi, Z.F.; Ye, G.

    2007-01-01

    The present study explores the formation of corrosion products on the steel surface (using as-received low carbon construction steel) in reinforced concrete in conditions of corrosion and subsequent transformation of these layers in conditions of cathodic protection (CP).

  6. Laser alloying of the plain carbon steel surface layer

    Directory of Open Access Journals (Sweden)

    A. Radziszewska

    2008-07-01

    Full Text Available As an example of the types of features observed after laser alloying, the addition of Ta to mild carbon steel is described. The system is of interest because such alloying is beneficial in improving surface related properties. The paper describes the microstructure and properties (phase and chemical composition, microhardness of the laser alloyed surface layer. In the investigation the optical microscope, the scanning electron microscope (SEM, chemical (EDS microanalysis composition and microhardness testing methods have been used. Specimens of 0,17 %C plain steel were coated with Ta powder layers. The paints containing organic components were used as the binders during deposition of Ta powder layers on the sample surface. The thickness of Ta deposited layers amounted to 0,16 mm. The specimens were then swept through high power (of nominal power 2,5 kW CW CO2 laser radiation at different speeds.The surface alloyed layers varied in microstructure consisted of fiber like Ta2C + γ eutectics, chemical composition and microhardness. The EDS analyses revealed the enrichment of tantalum in the laser alloyed zone (LAZ. The changes of process parameters had an influence on the hardness of alloyed surface layers: by increasing scanning velocity (from 12 mm/s to 20 mm/s and decreasing laser power (from 1,8 kW to 1,35 kW, the hardness diminished. The wear tests were also carried out which showed that laser alloying of plain carbon steel surface layer led to improvement of their wear resistance.

  7. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  8. Materials on dies for pressure die casting

    Directory of Open Access Journals (Sweden)

    E. Ragan

    2012-01-01

    Full Text Available In the contribution the stress of die materials of thermal fatigue is defi ned and material life is derived theoretically and compared with the measured values. The important properties of the die materials as thermal conductivity, coeffi cient of thermal expansivity, modulus of elasticity and mechanical properties are described. Binding to it single die materials as carbon steels and chrome-tungsten steels are analyzed. As the perspective die material for pressure die casting of ferrous metals appears molybdenum with regard to advantageous properties.

  9. Surface characterization and wear behaviour of laser surface melted AISI 316L stainless steel

    CSIR Research Space (South Africa)

    Kumar, A

    2010-01-01

    Full Text Available The present study concerns an in depth investigation of the influence of laser surface melting of AISI 316L stainless steel using Ar and N2 as shrouding atmosphere. Laser surface melting has been carried out using a 5 kW continuous wave (CW) fibre...

  10. Electric arc surfacing on low carbon steel: Structure and properties

    Science.gov (United States)

    Ivanov, Yurii; Gromov, Victor; Kormyshev, Vasilii; Konovalov, Sergey; Kapralov, Evgenii; Semin, Alexander

    2016-11-01

    By the methods of modern materials science, the structure-phase state and microhardness distribution along the cross-section of single and double coatings surfaced on martensite low carbon steel by alloy powder-cored wire were studied. It was established that the increased mechanical properties of surfaced layer are determined by the sub-micro and nanodispersed martensite structure formation, containing iron borides forming the eutectic of lamellar form. The plates of Fe2B are formed mainly in the eutectic of a single-surfaced layer, while FeB is formed in a double-surfaced layer. The existence of bend extinction contours indicating the internal stress fields formation at the boundaries of Fe borides-α-Fe phases were revealed.

  11. Effect of steel surface conditions on reinforcing steel corrosion in concrete exposed to marine environments

    Directory of Open Access Journals (Sweden)

    Anzola, E.

    2005-09-01

    Full Text Available Laboratory methods and experimental tests were deployed in the present study to evaluate corrosion in reinforced concrete exposed to marine environments. Reinforcing steel exhibiting two different surface conditions prior to embedment in concrete were studied, one the one hand to assess the electrochemical behaviour of the bars during exposure of the concrete specimens to a simulated marine environment, and on the other to determine the strength of the steel/concrete bond. The reinforced concrete specimens prepared were adapted as required for electrochemical potential and corrosion rate testing. A total of 56 7x15-cm cylindrical specimens containing 3/8" steel rods anchored at a depth of 11.5 cm were made to evaluate the steel / concrete bond and exposed to a natural marine environment for 28 or 190 days prior to testing. All the specimens were made with ready-mixed concrete. It may be concluded from the results of the corrosion tests on reinforcing steel with different surface conditions that the oxide initially covering the bars was dissolved and the steel passivated by the alkalinity in the concrete. The chief finding of the bonding study was that the layer of oxide formed in pre-embedment steel deterioration contributed to establishing a better bond.

    En el contexto de esta investigación, se tomaron en consideración métodos y ensayos experimentales de laboratorio, que permiten hacer una evaluación de la corrosión del hormigón armado expuesto en ambientes marinos. Por una parte se evaluó el comportamiento electroquímico de dos condiciones de estados superficiales del acero embebido en el hormigón, exponiéndolo en un ambiente marino simulado y, por otra parte, se estudió la adherencia entre el acero y el hormigón, con los mismos estados superficiales usados para la evaluación electroquímica. Las probetas se fabricaron de hormigón con acero de refuerzo en su interior, adecuándolas para realizar los ensayos de potenciales

  12. Design of automatic labeling system on the end surfaces of bundles of round steels

    Directory of Open Access Journals (Sweden)

    Fuxiang ZHANG

    2016-12-01

    Full Text Available To achieve automatic labeling on the end surfaces of bundles of round steels for the steel plants, on the basis of the analysis of round steel production process, a set of automatic system for labeling on the round steel end surfaces of bundles is designed. The system includes the robot visual location unit, the label supply unit, the pressure supply unit, the automatic labeling unit, the laser ranging unit, and the host computer communication control unit, etc.. In the system, the robot visual location unit provides the round steel center location, and the automatic labeling unit implements automatic labeling on the round steel. The system is tested under lab condition, which shows the system can effectively solve the artificial labeling problems such as fault paste and leakage paste of workers, and realize efficient and stable automatic labeling. The system can be used in sleel plants for automatic labeling on the end surfaces of bundles of round steels.

  13. Material Removal Rate, Electrode Wear Rate, and Surface Roughness Evaluation in Die Sinking EDM with Hollow Tool through Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Teepu Sultan

    2014-01-01

    Full Text Available Electrical discharge machining is one of the earliest nontraditional machining, extensively used in industry for processing of parts having unusual profiles with reasonable precision. In the present work, an attempt has been made to model material removal rate, electrode wear rate, and surface roughness through response surface methodology in a die sinking EDM process. The optimization was performed in two steps using one factor at a time for preliminary evaluation and a Box-Behnken design involving three variables with three levels for determination of the critical experimental conditions. Pulse on time, pulse off time, and peak current were changed during the tests, while a copper electrode having tubular cross section was employed to machine through holes on EN 353 steel alloy workpiece. The results of analysis of variance indicated that the proposed mathematical models obtained can adequately describe the performances within the limits of factors being studied. The experimental and predicted values were in a good agreement. Surface topography is revealed with the help of scanning electron microscope micrographs.

  14. On the surface topography of ultrashort laser pulse treated steel surfaces

    NARCIS (Netherlands)

    Obona, J. Vincenc; Ocelik, V.; Skolski, J. Z. P.; Mitko, V. S.; Romer, G. R. B. E.; in't Veld, A. J. Huis; De Hosson, J. Th M.; Römer, G.R.B.E.; Huis in’t Veld, A.J.

    2011-01-01

    This paper concentrates on observations of the surface topography by scanning electron microscopy (SEM) on alloyed and stainless steels samples treated by ultrashort laser pulses with duration of 210 fs and 6.7 ps. Globular-like and jet-like objects were found depending on the various levels of the

  15. Mechanical characteristics of fused cast basalt tube encased in steel pipe for protecting steel surface

    Institute of Scientific and Technical Information of China (English)

    Jee-Seok WANG; Jong-Do KIM; Hee-Jong YOON

    2009-01-01

    Because of the various excellent characteristics of cast basalt materials, such as, anti-corrosion, anti-wearing, good hardness, high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented. The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt, mortar and mild steel.

  16. Regular subwavelength surface structures induced by femtosecond laser pulses on stainless steel.

    Science.gov (United States)

    Qi, Litao; Nishii, Kazuhiro; Namba, Yoshiharu

    2009-06-15

    In this research, we studied the formation of laser-induced periodic surface structures on the stainless steel surface using femtosecond laser pulses. A 780 nm wavelength femtosecond laser, through a 0.2 mm pinhole aperture for truncating fluence distribution, was focused onto the stainless steel surface. Under different experimental condition, low-spatial-frequency laser-induced periodic surface structures with a period of 526 nm and high-spatial-frequency laser-induced periodic surface structures with a period of 310 nm were obtained. The mechanism of the formation of laser-induced periodic surface structures on the stainless steel surface is discussed.

  17. Vegetation, land surface brightness, and temperature dynamics after aspen forest die-off

    Science.gov (United States)

    Huang, Cho-ying; Anderegg, William R. L.

    2014-07-01

    Forest dynamics following drought-induced tree mortality can affect regional climate through biophysical surface properties. These dynamics have not been well quantified, particularly at the regional scale, and are a large uncertainty in ecosystem-climate feedback. We investigated regional biophysical characteristics through time (1995-2011) in drought-impacted (2001-2003), trembling aspen (Populus tremuloides Michx.) forests by utilizing Landsat time series green and brown vegetation cover, surface brightness (total shortwave albedo), and daytime land surface temperature. We quantified the temporal dynamics and postdrought recovery of these characteristics for aspen forests experiencing severe drought-induced mortality in the San Juan National Forest in southwestern Colorado, USA. We partitioned forests into three categories from healthy to severe mortality (Healthy, Intermediate, and Die-off) by referring to field observations of aspen canopy mortality and live aboveground biomass losses. The vegetation cover of die-off areas in 2011 (26.9% of the aspen forest) was significantly different compared to predrought conditions (decrease of 7.4% of the green vegetation cover and increase of 12.1% of the brown vegetation cover compared to 1999). The surface brightness of the study region 9 years after drought however was comparable to predrought estimates (12.7-13.7%). Postdrought brightness was potentially influenced by understory shrubs, since they became the top layer green canopies in disturbed sites from a satellite's point of view. Satellite evidence also showed that the differences of land surface temperature among the three groups increased substantially (≥45%) after drought, possibly due to the reduction of plant evapotranspiration in the Intermediate and Die-off sites. Our results suggest that the mortality-affected systems have not recovered in terms of the surface biophysical properties. We also find that the temporal dynamics of vegetation cover holds

  18. Experimental investigations of hexagonal crimping die failure

    Directory of Open Access Journals (Sweden)

    Veera kumar M

    2016-06-01

    Full Text Available This paper deals with the hexagonal crimping die failure of high carbon high chromium steel material. The failure modes were initially revealed and identified by the visual examination. Then the chemical analysis and metallographic examination havebeen carried at different positions of the failure die surface using scanning electron microscope (SEM. The microstructure evaluation reveals that failure occurs due to undissolved austenitic structure resulting in improper transition duringheat treatment.

  19. Preparation and Characterization of Plasma Cu Surface Modified Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiangyu; TANG Bin; FAN Ailan; MA Yong; TIAN Linhai

    2012-01-01

    Cu modified layer was prepared on the surface of AISI304 stainless steel by plasma surface alloying technique.The effects of processing parameters on the thickness,surface topography,microstructure and chemical composition of Cu modified layer were characterized using glow discharge optical emission spectroscopy (GDOES),scanning electron microscopy (SEM) and X-ray diffraction (XRD).The experimental results show that the surface modified layer is a duplex layer (deposited + diffused layer) with thickness of about 26 μm under the optimum process parameters.The modified layer is mainly composed of a mixture of Cu and expanded austenite phase.The ball-on-disk results show that the modified layer possesses low friction coefficients (0.25) and excellent wear resistance (wear volume 0.005× 109 μm3).The Cu modified layer is very effective in killing the bacteria S.aureus.Meanwhile,no viable S.aureus is found after 3 h (100% killed) by contact with the Cu alloyed surface.

  20. Wetting Properties of Liquid Lithium on Stainless Steel and Enhanced Stainless Steel Surfaces

    Science.gov (United States)

    Fiflis, P.; Xu, W.; Raman, P.; Andruczyk, D.; Ruzic, D. N.; Curreli, D.

    2012-10-01

    Research into lithium as a first wall material has proven its ability to effectively getter impurities and reduce recycling of hydrogen ions at the wall. Current schemes for introducing lithium into a fusion device consist of lithium evaporators, however, as these devices evolve from pulsed to steady state, new methods will need to be employed such as the LIMIT concept of UIUC, or thin flowing film lithium walls. Critical to their implementation is understanding the interactions of liquid lithium with various surfaces. One such interaction is the wetting of materials by lithium, which may be characterized by the contact angle between the lithium and the surface. Experiments have been performed at UIUC into the contact angle of liquid lithium with a given surface, as well as methods to increase it. To reduce the oxidation rate of the droplets, the experiments were performed in vacuum, using a lithium injector to deposit drops on each surface. Among the materials investigated are stainless steel, both untreated and coated with a diamond like carbon (DLC) layer, molybdenum, and boronized molybdenum. The contact angle and its dependence on temperature is measured.

  1. An Investigation of Unipolar Arcing Damage on Stainless Steel and Titanium Carbide Coated Surfaces.

    Science.gov (United States)

    1980-06-01

    STAINLESS STEEL AND TITANIUM CARBIDE COATED SURFACES by Michael Thomas Keville and Robert William Lautrup June 1980 Thesis Advisors: F. Schwirzke K.D...rd"ll SU108016) V " 111. ’Cato .: "? : :V lI . An Investigation of Unipolar Arcing Master’s esis Damage on Stainless Steel and Titanium , Carbide Coated...on Stainless Steel and Titanium Carbide Coated Surfaces by Michael Thomas Keville Lieutenant, United States Navy B.S., United States Naval Academy

  2. Inhibition efficiency of aminobenzonitrile compounds on steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Sığırcık, Gökmen, E-mail: gsigircik@cu.edu.tr; Tüken, Tunç; Erbil, Mehmet

    2015-01-01

    Highlights: • Inhibition efficiencies of 2-aminobenzonitrile and 3-aminobenzonitrile were investigated. • Reasonably high efficiency value (higher than 93%) is obtained with 10 mM inhibitor concentration for both compounds. • Excellent efficiency under elevated high temperature in acidic media. - Abstract: The aim of this study is to investigate the inhibition efficiency of benzonitriles with functional amine groups in different positions, for mild steel corrosion in 0.5 M HCl solution. For this purpose, electrochemical impedance spectroscopy and potentiodynamic measurements were realized. Besides, these electrochemical analyses were carried out at different temperatures in order to obtain temperature dependency of inhibition efficiency. By using atomic absorption spectroscopy techniques, the amount of iron ions that released to the solution was determined, during immersion time. The surface analysis was also carried out by scanning electron microscopy technique. The results show that all these inhibitors have a good inhibition effect on mild steel in 0.5 M HCl solution, and it depends on the position of amine group.

  3. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2011-01-01

    The present contribtion gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanded austenite "layers" on stainless steel are addressed....

  4. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The present contribution gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanite “layers” on stainless steel are addressed....

  5. Structural Changes of Surface Layers of Steel Plates in the Process of Explosive Welding

    Science.gov (United States)

    Bataev, I. A.; Bataev, A. A.; Mali, V. I.; Bataev, V. A.; Balaganskii, I. A.

    2014-01-01

    Structural changes developing in surface layers of plates from steel 20 in the process of explosive welding are studied with the help of light metallography and scanning and transmission electron microscopy. Mathematical simulation is used to compute the depth of the action of severe plastic deformation due to explosive welding of steel plates on the structure of their surface layers.

  6. Development of strategic surface topographies for lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten; Olsson, David Dam; Petrushina, Irina

    2004-01-01

    . The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...... chlorinated paraffin oils with environmentally friendly, plain mineral oil....

  7. Strategic surface topographies for enhanced lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten Sixten; Olsson, David Dam; Petrushina, Irina

    2010-01-01

    . The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...... chlorinated paraffin oils with environmentally friendly plain mineral oil...

  8. Diffusion Carbide Layers, Formed on the Surface of Steel in the Vacuum Titanizing Process

    Institute of Scientific and Technical Information of China (English)

    KASPRZYCKAEwa; SENATORSKIJan; NAKONIECZNYAleksander; BABULTomasz

    2004-01-01

    Diffusion layers produced on carbon steel surface in vacuum titanizing process were investigated. Studies of layers thickness, their morphology, titanium, carbon and iron concentration depth profiles in the diffusion zone of titanized layers were carried out. The effect of process parameters such as time and temperature on the kinetics of layer growth on steel surface was investigated. Tribocorrosion resistance of titanized layers was determined.

  9. Low-temperature gaseous surface hardening of stainless steel: the current status

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    The present review addresses the state of the art of low-temperature gaseous surface engineering of (austenitic) stainless steel and is largely based on the authors' own work in the last 10 years. The main purpose of low temperature gaseous surface engineering of stainless steel is to develop a h...

  10. Nanostructure Formations and Improvement in Corrosion Resistance of Steels by Means of Pulsed Electron Beam Surface Treatment

    Directory of Open Access Journals (Sweden)

    K. M. Zhang

    2013-01-01

    Full Text Available The corrosion of steels has long been the topic for materials scientists. It is established that surface treatment is an efficient way to improve the corrosion resistance of steels without changing the bulk properties and with low costs. In the present paper, different kinds of surface treatment techniques for steels are briefly reviewed. In particular, the surface modification involving nanostructure formations of steels by using a low energy high pulsed electron beam (LEHCPEB treatment is lightened in the case of an AISI 316L stainless steel and D2 steel. The overall results demonstrate the high potential of the LEHCPEB technique for improving the corrosion performance of steels.

  11. Erosive wear of a surface coated hydroturbine steel

    Indian Academy of Sciences (India)

    Akhilesh K Chauhan; D B Goel; S Prakash

    2010-08-01

    In the present investigation, stellite-6, Cr3C2–NiCr and WC–Co–Cr coatings were deposited by DGun on a hot rolled 21Cr–4Ni–N steel meant for fabrication of hydro turbine underwater parts. The coatings have been characterized for microstructure, porosity, microhardness and crystalline nature. The erosion experiments were carried out using an air jet erosion test rig at a velocity of 120 ms-1 and impingement angles of 30° and 90°. Silicon carbide particles of size ranging between 500 and 700 m were used as erodent. Scanning electron microscopy (SEM) technique was used to analyse the nature and mechanism of erosion. Erosion behaviour is observed to be influenced largely by the nature and extent of porosity in the surface coatings.

  12. Automatic Detection of Steel Ball's Surface Flaws Based on Image Processing

    Institute of Scientific and Technical Information of China (English)

    YU Zheng-lin; TAN Wei; YANG Dong-lin; CAO Guo-hua

    2007-01-01

    A new method to detect steel ball's surface flaws is presented based on computer techniques of image processing and pattern recognition. The steel ball's surface flaws is the primary factor causing bearing failure. The high efficient and precision detections for the surface flaws of steel ball can be conducted by the presented method, including spot, abrasion, burn, scratch and crack, etc. The design of main components of the detecting system is described in detail including automatic feeding mechanism, automatic spreading mechanism of steel ball's surface, optical system of microscope, image acquisition system, image processing system. The whole automatic system is controlled by an industrial control computer, which can carry out the recognition of flaws of steel ball's surface effectively.

  13. 新型冷作模具钢SDC55的性能研究%MECHANICAL PROPERTIES OF NEW TYPE COLD WORKING DIE STEEL SDC55

    Institute of Scientific and Technical Information of China (English)

    邓黎辉; 汪宏斌; 李绍宏; 梁洋杰; 吴晓春

    2011-01-01

    The bending strength and wear resisting properties of a newly developed cold working die steel SDC55 and the imported ones DC53 、SLD and ASSAB88 were compared. The property of bending strength and wear resisting on tested steels were investigated by using electric universal testing machine and M-200 abrasion instrument respectively. The grinding crack and microstructure were studied by means of Ultra-depth three-dimensional microscopy system and optical microscope.The microstructures of these four tested steels were computed by the software JMat-Pro. Results showed in comparison with the imported steel, the bending strength of the SDC55 was the best. In addition, the wear resisting property of newly developed steel SDC55 was better than that of SLD steel.%对比研究了新型冷作模具钢SDC55和进口模具钢DC53、SLD及ASSAB88的抗弯曲性能和耐磨损性能.在电子万能试验机上对实验钢的抗弯曲性能进行了测试,并在M-200磨损仪上研究了其耐磨性能.利用超景深三维显微系统研究了实验钢磨损后的磨痕,并对其进行了金相观察.利用JMat-Pro软件对4种实验钢的组织进行了计算.通过对比研究发现,与进口对比钢相比,新型冷作模具钢SDC55的抗弯曲性能最好,并且其耐磨损性能好于SLD钢.

  14. Calculation and Analysis of Valence Electron Structure of Mo2C and V4C3 in Hot Working Die Steel

    Institute of Scientific and Technical Information of China (English)

    LIU Yan; LIU Zhi-lin; ZHANG Cheng-wei

    2006-01-01

    Taking the hot working die steel (HWDS) 4Cr3Mo2NbVNi as an example, the phase electron structures (PES) and the biphase interface electron structures (BIES) of Mo2C and V4C3, which are two kinds of important carbides precipitated during tempering in steel were calculated, on the basis of the empirical electron theory of solids and molecules and the improved TFD theory. The influence of Mo2C and V4C3 on the mechanical properties of HWDS has been analyzed at electron structure level, and the fundamental reason that the characteristic of the PES and the BIES of carbides decides the behavior of them has been revealed.

  15. Study on Surface Engineering of Normalized Steels Subjected To Machine

    Institute of Scientific and Technical Information of China (English)

    Hardening

    2004-01-01

    Engineering the surfaces of components to improve the life and performance of parts used in automotive and aerospace engineering is the active area of research. Suitable Thermal/Mechanical/Thermo mechanical surface engineering treatments will produce extensive rearrangement of atoms in metals and alloys and corresponding marked variations in Physical, Chemical and Mechanical properties. Among the more important of these treatments are heat treatment processes such as hardening by Quenching, Induction hardening and Case Carburizing which rely on phase transformations to produce desired changes in mechanical properties. Other processes where phase transformation occur are casting, welding and machining etc. [1] Phase transformation may be homogeneous or heterogeneous. Homogeneous involves rearrangements in the structure of the material taking place simultaneously in all parts of the solid, while the heterogeneous transformation involves structural changes which are more localized. Alternatively they could be called as Isothermal and Nonisothermal transformation. But irrespective of the classification, these transformations alter the structure of the material giving rise to changes in the mechanical and physical properties of the processed material. It is of interest to review some consequences of surface modification in isothermal (Normalizing) and nonisothermal transformations (Machining) of low carbon steels.

  16. Plasma Nitriding of Austenitic Stainless Steel with Severe Surface Deformation Layer

    Institute of Scientific and Technical Information of China (English)

    JI Shi-jun; GAO Yu-zhou; WANG Liang; SUN Jun-cai; HEI Zu-kun

    2004-01-01

    The dc glow discharge plasma nitriding of austenite stainless steel with severe surface deformation layer is used to produce much thicker surface modified layer. This kind of layers has useful properties such as a high surface hardness of about 1500 Hv 0.1 and high resistance to frictional wear. This paper presents the structures and properties of low temperature plasma nitrided austenitic stainless steel with severe surface deformation layer.

  17. Tribological thin films on steel rolling element bearing surfaces

    Science.gov (United States)

    Evans, Ryan David

    Tribological thin films are of interest to designers and end-users of friction management and load transmission components such as steel rolling element bearings. This study sought to reveal new information about the properties and formation of such films, spanning the scope of their technical evolution from natural oxide films, to antiwear films from lubricant additives, and finally engineered nanocomposite metal carbide/amorphous hydrocarbon (MC/a-C:H) films. Transmission electron microscopy (TEM) was performed on the near-surface material (depth gear oil additives. Site-specific thinning of cross-section cone surface sections for TEM analyses was conducted using the focused ion beam milling technique. Two types of oxide surface films were characterized for the cones tested in mineral oil only, each one corresponding to a different lubrication severity. Continuous and adherent antiwear films were found on the cone surfaces tested with lubricant additives, and their composition depended on the lubrication conditions. A sharp interface separated the antiwear film and base steel. Various TEM analytical techniques were used to study the segregation of elements throughout the film volume. The properties of nanocomposite tantalum carbide/amorphous hydrocarbon (TaC/a-C:H) thin films depend sensitively on reactive magnetron sputtering deposition process conditions. TaC/a-C:H film growth was studied as a function of three deposition parameters in designed experiments: acetylene flow rate, applied d.c. bias voltage, and substrate carousel rotation rate. Empirical models were developed for the following film characteristics to identify process-property trend relationships: Ta/C atomic ratio, hydrogen content, film thickness. TaC crystallite size, Raman spectrum, compressive stress, hardness, and elastic modules. TEM measurements revealed the film base structure consisted of equiaxed cubic B1-TaC crystallites (< 5 nm) suspended in an a-C:H matrix. At the nanometer-scale, the

  18. SURFACE TENSION OF MOLTEN IF STEEL CONTAINING Ti AND ITS INTERFACIAL PROPERTIES WITH SOLID ALUMINA

    Institute of Scientific and Technical Information of China (English)

    L.C. Zhong; M. Zeze; K. Mukai

    2004-01-01

    Surface tension of molten IF steel containing Ti and contact angle between the liquid steel and solid alumina were measured with sessile droplet method under Ar gas atmosphere at 1500, 1575 and 1600℃. The results show that titanium decreases the surface tension of the molten IF steel and the contact angle. The interfacial tension between the molten IF steel containing Ti and solid alumina decreases with increase in titanium content. The work of adhesion between molten IF steel containing Ti and solid alumina decreases slightly at 1550℃, but increases at 1600℃ with increasing titanium content. It can be deduced that fine bubbles and fine alumina inclusions are easily entrapped in solidifying interface for IF steel containing Ti.

  19. SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    T. C. YAP

    2015-07-01

    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  20. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  1. Buckling analysis of partially corroded steel plates with irregular surfaces

    Indian Academy of Sciences (India)

    Ahmad Rahbar-Ranji

    2014-04-01

    Corrosion is a long-term, inevitable process, lessens the thickness and load carrying capacity of structures. Old steel structures are more vulnerable to buckling, yielding and fracture due to corrosion. In lieu of a detailed analysis, average thickness assumption is employed for general type of corrosion. However, the estimation of load carrying capacity reduction of corroded structures typically need a much higher level of accuracy, since the actual corroded plates would have irregular surfaces. The objective of this article is to determine the effect of general corrosion on reduction of elastic buckling strength of both-sided partially corroded plates with irregular surfaces. Eigenvalue analysis using finite element method is employed for Euler stress calculation of corroded plates. The effects of different influential parameters are investigated and it is found that, aspect ratio of plate, location of corroded area, standard deviation of thickness diminution and concentration of corrosion have influence on reduction of elastic buckling strength. Reduction of elastic buckling strength is very sensitive to the amount of corrosion loss. The higher the amount of corrosion loss, the more reduction of elastic buckling strength.

  2. Raman mapping of intact biofilms on stainless steel surfaces

    Science.gov (United States)

    Nguyen, Julie K.; Heighton, Lynne; Xu, Yunfeng; Nou, Xiangwu; Schmidt, Walter F.

    2016-05-01

    Many issues occur when microbial bacteria contaminates human food or water; it can be dangerous to the public. Determining how the microbial are growing, it can help experts determine how to prevent the outbreaks. Biofilms are a tightly group of microbial cells that grow on living surfaces or surrounding themselves. Though biofilms are not necessarily uniform; when there are more than one type of microbial bacteria that are grown, Raman mapping is performed to determine the growth patterns. Depending on the type of microbial bacteria, they can grow in various patterns such as symmetrical or scattered on the surface. The biofilms need to be intact in order to preclude and potentially figuring out the relative intensity of different components in a biofilm mixture. In addition, it is important to determine whether one biofilms is a substrate for another biofilm to be detected. For example, it is possible if layer B appears above layer A, but layer A doesn't appear above layer B. In this case, three types of biofilms that are grown includes Listeria(L), Ralstonia(R), and a mixture of the two (LR). Since microbe deposits on metal surfaces are quite suitable, biofilms were grown on stainless steel surface slides. Each slide was viewed under a Raman Microscope at 100X and using a 532nm laser to provide great results and sharp peaks. The mapping of the laser helps determine how the bacteria growth, at which intensity the bacteria appeared in order to identify specific microbes to signature markers on biofilms.

  3. Hot-forging Die Cavity Surface Layer Temperature Gradient Distribution and Determinant

    Institute of Scientific and Technical Information of China (English)

    WANG Huachang; WANG Guan; XIAO Han; WANG Hongfu

    2011-01-01

    Based on the car front-wheel-hub forging forming process of numerical simulation,the temperature gradient expression of forging model cavity near the surface layer was got ten,which illustrates that the forging temperature gradient is related to forging die materials thermal conductivity,specific heat and impact speed,and the correlation coefficient is 0.97.Under the different thermal conductivity,heat capacity and forging speed,the temperature gradient was compared with each other.The paper obtained the relevant laws,which illustrates the temperature gradient relates to these three parameters in a sequence of thermal conductivity > impact speed> specific heat capacity.To reduce thermal stress in the near-surface layer of hot forging cavity,the material with greater thermal conductivity coefficient and specific heat capacity should be used.

  4. Enhancing steel properties through in situ formation of ultrahard ceramic surface.

    Science.gov (United States)

    Pahlevani, Farshid; Kumar, Rahul; Gorjizadeh, Narjes; Hossain, Rumana; Cholake, Sagar T; Privat, Karen; Sahajwalla, Veena

    2016-12-08

    Abrasion and corrosion resistant steel has attracted considerable interest for industrial application as a means of minimising the costs associated with product/component failures and/or short replacement cycles. These classes of steels contain alloying elements that increase their resistance to abrasion and corrosion. Their benefits, however, currently come at a potentially prohibitive cost; such high performance steel products are both more technically challenging and more expensive to produce. Although these methods have proven effective in improving the performance of more expensive, high-grade steel components, they are not economically viable for relatively low cost steel products. New options are needed. In this study, a complex industrial waste stream has been transformed in situ via precisely controlled high temperature reactions to produce an ultrahard ceramic surface on steel. This innovative ultrahard ceramic surface increases both the hardness and compressive strength of the steel. Furthermore, by modifying the composition of the waste input and the processing parameters, the ceramic surface can be effectively customised to match the intended application of the steel. This economical new approach marries industry demands for more cost-effective, durable steel products with global imperatives to address resource depletion and environmental degradation through the recovery of resources from waste.

  5. Enhancing steel properties through in situ formation of ultrahard ceramic surface

    Science.gov (United States)

    Pahlevani, Farshid; Kumar, Rahul; Gorjizadeh, Narjes; Hossain, Rumana; Cholake, Sagar T.; Privat, Karen; Sahajwalla, Veena

    2016-12-01

    Abrasion and corrosion resistant steel has attracted considerable interest for industrial application as a means of minimising the costs associated with product/component failures and/or short replacement cycles. These classes of steels contain alloying elements that increase their resistance to abrasion and corrosion. Their benefits, however, currently come at a potentially prohibitive cost; such high performance steel products are both more technically challenging and more expensive to produce. Although these methods have proven effective in improving the performance of more expensive, high-grade steel components, they are not economically viable for relatively low cost steel products. New options are needed. In this study, a complex industrial waste stream has been transformed in situ via precisely controlled high temperature reactions to produce an ultrahard ceramic surface on steel. This innovative ultrahard ceramic surface increases both the hardness and compressive strength of the steel. Furthermore, by modifying the composition of the waste input and the processing parameters, the ceramic surface can be effectively customised to match the intended application of the steel. This economical new approach marries industry demands for more cost-effective, durable steel products with global imperatives to address resource depletion and environmental degradation through the recovery of resources from waste.

  6. Enhancing steel properties through in situ formation of ultrahard ceramic surface

    Science.gov (United States)

    Pahlevani, Farshid; Kumar, Rahul; Gorjizadeh, Narjes; Hossain, Rumana; Cholake, Sagar T; Privat, Karen; Sahajwalla, Veena

    2016-01-01

    Abrasion and corrosion resistant steel has attracted considerable interest for industrial application as a means of minimising the costs associated with product/component failures and/or short replacement cycles. These classes of steels contain alloying elements that increase their resistance to abrasion and corrosion. Their benefits, however, currently come at a potentially prohibitive cost; such high performance steel products are both more technically challenging and more expensive to produce. Although these methods have proven effective in improving the performance of more expensive, high-grade steel components, they are not economically viable for relatively low cost steel products. New options are needed. In this study, a complex industrial waste stream has been transformed in situ via precisely controlled high temperature reactions to produce an ultrahard ceramic surface on steel. This innovative ultrahard ceramic surface increases both the hardness and compressive strength of the steel. Furthermore, by modifying the composition of the waste input and the processing parameters, the ceramic surface can be effectively customised to match the intended application of the steel. This economical new approach marries industry demands for more cost-effective, durable steel products with global imperatives to address resource depletion and environmental degradation through the recovery of resources from waste. PMID:27929096

  7. Surface Modification of Mild Steel Using Tungsten Inert Gas Torch Surface Cladding

    Directory of Open Access Journals (Sweden)

    S. Dyuti

    2010-01-01

    Full Text Available Problem statement: There is an increasing demand for claddings which possess an optimized combination of different functional properties such as high hardness, high resistance to wear and oxidation. In this respect, hard TiAlN cladding has gained much attention. These claddings can be suitable replacements for the conventional ceramic coatings applied in many components of chemical plants and automotive industries to protect against high temperature oxidation and wear. Approach: In this study the possibility of the formation of intermetallic and nitride claddings on plain carbon steel surfaces by in situ melting of preplaced titanium and aluminum powder mixture under Tungsten Inert Gas (TIG torch had been investigated. Results: Addition of 1.3 and 1.8 mg mm-2 Ti and Al powder and melting at energy inputs between 540-675 J mm-1 in nitrogen environment successfully created more than 1 mm thick clad layer consisting of a mixture of titanium-aluminum nitrides and aluminides. All resolidified melt layers produced dendrite microstructures; the dendrite concentration is more near the surface area compared to the deeper melt depth. A maximum surface hardness of around 900 Hv was developed in most of the tracks and this hardness corresponds to high concentration of dendrites within the modified layer. Oxidation at 600°C for 72 h, of the clad steel gave weight gains of 0.13 mg mm-2, compared to 0.37 mg mm-2 for the substrate. Conclusion: The results showed that clad steel gave better mechanical and oxidation properties compared to plain carbon steel substrate.

  8. Three-Dimensional Surface Parameters and Multi-Fractal Spectrum of Corroded Steel.

    Science.gov (United States)

    Shanhua, Xu; Songbo, Ren; Youde, Wang

    2015-01-01

    To study multi-fractal behavior of corroded steel surface, a range of fractal surfaces of corroded surfaces of Q235 steel were constructed by using the Weierstrass-Mandelbrot method under a high total accuracy. The multi-fractal spectrum of fractal surface of corroded steel was calculated to study the multi-fractal characteristics of the W-M corroded surface. Based on the shape feature of the multi-fractal spectrum of corroded steel surface, the least squares method was applied to the quadratic fitting of the multi-fractal spectrum of corroded surface. The fitting function was quantitatively analyzed to simplify the calculation of multi-fractal characteristics of corroded surface. The results showed that the multi-fractal spectrum of corroded surface was fitted well with the method using quadratic curve fitting, and the evolution rules and trends were forecasted accurately. The findings can be applied to research on the mechanisms of corroded surface formation of steel and provide a new approach for the establishment of corrosion damage constitutive models of steel.

  9. Three-Dimensional Surface Parameters and Multi-Fractal Spectrum of Corroded Steel.

    Directory of Open Access Journals (Sweden)

    Xu Shanhua

    Full Text Available To study multi-fractal behavior of corroded steel surface, a range of fractal surfaces of corroded surfaces of Q235 steel were constructed by using the Weierstrass-Mandelbrot method under a high total accuracy. The multi-fractal spectrum of fractal surface of corroded steel was calculated to study the multi-fractal characteristics of the W-M corroded surface. Based on the shape feature of the multi-fractal spectrum of corroded steel surface, the least squares method was applied to the quadratic fitting of the multi-fractal spectrum of corroded surface. The fitting function was quantitatively analyzed to simplify the calculation of multi-fractal characteristics of corroded surface. The results showed that the multi-fractal spectrum of corroded surface was fitted well with the method using quadratic curve fitting, and the evolution rules and trends were forecasted accurately. The findings can be applied to research on the mechanisms of corroded surface formation of steel and provide a new approach for the establishment of corrosion damage constitutive models of steel.

  10. Methods of improvement in hardness of composite surface layer on cast steel

    OpenAIRE

    J. Szajnar; P. Wróbel; T. Wróbel

    2008-01-01

    The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in founding process a composite surface layer on the basis of Fe-Cr-C alloy and next its remelting with use of welding technology TIG – Tungsten Inert Gas. Technology of composite surface layer guarantee mainly increase in hardness and abrasive wear resistance of cast steel castings on machine elements. This technology can be competition for generally applied welding te...

  11. Simultaneous surface engineering and bulk hardening of precipitation hardening stainless steel

    DEFF Research Database (Denmark)

    Frandsen, Rasmus Berg; Christiansen, Thomas; Somers, Marcel A. J.

    2006-01-01

    This article addresses simultaneous bulk precipitation hardening and low temperature surface engineering of two commercial precipitation hardening stainless steels: Sandvik Nanoflex® and Uddeholm Corrax®. Surface engineering comprised gaseous nitriding or gaseous carburising. Microstructural....... The duration and temperature of the nitriding/carburising surface hardening treatment can be chosen in agreement with the thermal treatment for obtaining optimal bulk hardness in the precipitation hardening stainless steel....

  12. Microscopy study of ripples created on steel surface by use of ultra short laser pulses

    NARCIS (Netherlands)

    Vincenc Obona, J.; Ocelik, V.; Visser, B.; Visser, B.; de Hosson, J.Th.M.; Skolski, J.Z.P.; Mitko, S.; Mitko, V.S.; Römer, Gerardus Richardus, Bernardus, Engelina; Huis in 't Veld, Bert

    2010-01-01

    This paper concentrates on ripples on the surface of steel that arise from lasermaterial interaction. In particular we have observed two different sets of ripples on steel samples that were machined by 210 fs laser pulses with 800 nm wavelength at normal incidence. Small ripples were found with

  13. Coefficient of friction between carbon steel and perlite concrete surfaces. Test report

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    The results of coefficient of friction, ..mu.., tests conducted on perlite blocks and carbon steel plates under various conditions are discussed. Variables included in the test entailed the use of lubricants (i.e. water and simulated radioactive waste solution) abrasives (120 grit, 60 grit, 40 grit sand paper) applied to the surfaces of the perlite block and carbon steel plates.

  14. Fatigue Life Estimation of Medium-Carbon Steel with Different Surface Roughness

    Directory of Open Access Journals (Sweden)

    Changyou Li

    2017-03-01

    Full Text Available Medium-carbon steel is commonly used for the rail, wire ropes, tire cord, cold heading, forging steels, cold finished steel bars, machinable steel and so on. Its fatigue behavior analysis and fatigue life estimation play an important role in the machinery industry. In this paper, the estimation of fatigue life of medium-carbon steel with different surface roughness using established S-N and P-S-N curves is presented. To estimate the fatigue life, the effect of the average surface roughness on the fatigue life of medium-carbon steel has been investigated using 75 fatigue tests in three groups with average surface roughness (Ra: 0.4 μm, 0.8 μm, and 1.6 μm, respectively. S-N curves and P-S-N curves have been established based on the fatigue tests. The fatigue life of medium-carbon steel is then estimated based on Tanaka-Mura crack initiation life model, the crack propagation life model using Paris law, and material constants of the S-N curves. Six more fatigue tests have been conducted to validate the presented fatigue life estimation formulation. The experimental results have shown that the presented model could estimate well the mean fatigue life of medium-carbon steel with different surface roughness.

  15. Influence of surface roughness of stainless steel on microbial adhesion and corrosion resistance

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Bagge-Ravn, Dorthe; Kold, John;

    2003-01-01

    Abstract The aim of this study was to evaluate if hygienic characteristics of stainless steel used in the food industry could be improved by smoothing surface roughness from an Ra of 0.9 to 0.01 ƒÝm. The adherence of Pseudomonas sp., Listeria monocytogenes and Candida lipolytica to stainless steel...

  16. Effects of surface treatments of galvanized steels on projection welding procedure

    Institute of Scientific and Technical Information of China (English)

    王敏; 王宸煜

    2003-01-01

    A group of projection welding experiments and joints tension-shear tests are carried out for cold-rolled steel sheets, galvanized steel sheets (GSS) without treatment, GSS with phosphating and GSS with surface greasing, respectively. The experimental results are regressively analyzed on the computers, then the projection welded joint tension-shear strength curve and the perfect welding currents range of each material are obtained. The results show that surface treatments of galvanized steels have effects on their spot weldabilities. Among the four kinds of materials, GSS with surface greasing have the worst spot weldability, for they need higher welding current and have a narrow welding current range.

  17. Superhydrophobic surfaces fabricated by microstructuring of stainless steel using a femtosecond laser

    Energy Technology Data Exchange (ETDEWEB)

    Wu Bo [Center for Photon Manufacturing Science and Technology, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Zhou Ming, E-mail: zm_laser@126.com [Center for Photon Manufacturing Science and Technology, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Li Jian; Ye Xia; Li Gang; Cai Lan [Center for Photon Manufacturing Science and Technology, Jiangsu University, Zhenjiang, Jiangsu 212013 (China)

    2009-10-15

    Fabrication of superhydrophobic surfaces induced by femtosecond laser is a research hotspot of superhydrophobic surface studies nowadays. We present a simple and easily-controlled method for fabricating stainless steel-based superhydrophobic surfaces. The method consists of microstructuring stainless steel surfaces by irradiating samples with femtosecond laser pulses and silanizing the surfaces. By low laser fluence, we fabricated typical laser-induced periodic surface structures (LIPSS) on the submicron level. The apparent contact angle (CA) on the surface is 150.3 deg. With laser fluence increasing, we fabricated periodic ripples and periodic cone-shaped spikes on the micron scale, both covered with LIPSS. The stainless steel-based surfaces with micro- and submicron double-scale structure have higher apparent CAs. On the surface of double-scale structure, the maximal apparent CA is 166.3 deg. and at the same time, the sliding angle (SA) is 4.2 deg.

  18. Nitride nanophases in a plasma-assisted surface modified steel

    Energy Technology Data Exchange (ETDEWEB)

    Palacios, M. [ITESM-CEM, DGI, Mexico (Mexico); Salas, O. [ITESM-CEM, DGI, Mexico (Mexico); Munoz, M. [ITESM-CEM, DGI, Mexico (Mexico); Oseguera, J. [ITESM-CEM, DGI, Mexico (Mexico); Schabes Retchkiman, P. [ITESM-CEM, DGI, Mexico (Mexico)

    1995-12-01

    In this work we present a study of the near surface phases present in a 1018 steel nitrided by a weakly excited plasma in an ionic nitriding reactor. Characterization of the plasma by optical emission spectroscopy identified N{sub 2} and N{sub 2}{sup +} as the active species. From these data, the vibrational temperatures were estimated assuming a Boltzmann distribution for the vibrational levels. The microstructure of the nitride layers was analyzed by transmission electron microscopy, scanning electron microscopy and high resolution electron microscopy (HREM). Electron microscopy identified the equilibrium between the {epsilon}-Fe{sub 2-5}(C, N) and {gamma}`-Fe{sub 4}(C, N) phases and HREM indicated that (0001){sub {epsilon}} parallel (111){sub {gamma}`}. We have also identified the metastable {alpha}``-Fe{sub 16}(N, C){sub 2} phase in the {alpha}-Fe diffusion zone with the following relationship orientation: (020){sub {alpha}`}` parallel (020){sub {alpha}-Fe} and [100]{sub {alpha}`}` parallel [100]{sub {alpha}-Fe}. (orig.)

  19. A 1-D Analytical Model for the Thermally Induced Stresses in the Mould Surface During Die Casting

    DEFF Research Database (Denmark)

    Hattel, Jesper; Hansen, Preben

    1994-01-01

    This paper presents an anlytically based method for predicting the normal stresses in a die mold surface exposed to a thermal load. A example of application of the method is the high-pressure di casting process where the surface stresses in critical cases lead to cracks. Expressions for the normal...

  20. Extremely durable biofouling-resistant metallic surfaces based on electrodeposited nanoporous tungstite films on steel

    Science.gov (United States)

    Tesler, Alexander B.; Kim, Philseok; Kolle, Stefan; Howell, Caitlin; Ahanotu, Onye; Aizenberg, Joanna

    2015-10-01

    Formation of unwanted deposits on steels during their interaction with liquids is an inherent problem that often leads to corrosion, biofouling and results in reduction in durability and function. Here we report a new route to form anti-fouling steel surfaces by electrodeposition of nanoporous tungsten oxide (TO) films. TO-modified steels are as mechanically durable as bare steel and highly tolerant to compressive and tensile stresses due to chemical bonding to the substrate and island-like morphology. When inherently superhydrophilic TO coatings are converted to superhydrophobic, they remain non-wetting even after impingement with yttria-stabilized-zirconia particles, or exposure to ultraviolet light and extreme temperatures. Upon lubrication, these surfaces display omniphobicity against highly contaminating media retaining hitherto unseen mechanical durability. To illustrate the applicability of such a durable coating in biofouling conditions, we modified naval construction steels and surgical instruments and demonstrated significantly reduced marine algal film adhesion, Escherichia coli attachment and blood staining.

  1. Extremely durable biofouling-resistant metallic surfaces based on electrodeposited nanoporous tungstite films on steel.

    Science.gov (United States)

    Tesler, Alexander B; Kim, Philseok; Kolle, Stefan; Howell, Caitlin; Ahanotu, Onye; Aizenberg, Joanna

    2015-10-20

    Formation of unwanted deposits on steels during their interaction with liquids is an inherent problem that often leads to corrosion, biofouling and results in reduction in durability and function. Here we report a new route to form anti-fouling steel surfaces by electrodeposition of nanoporous tungsten oxide (TO) films. TO-modified steels are as mechanically durable as bare steel and highly tolerant to compressive and tensile stresses due to chemical bonding to the substrate and island-like morphology. When inherently superhydrophilic TO coatings are converted to superhydrophobic, they remain non-wetting even after impingement with yttria-stabilized-zirconia particles, or exposure to ultraviolet light and extreme temperatures. Upon lubrication, these surfaces display omniphobicity against highly contaminating media retaining hitherto unseen mechanical durability. To illustrate the applicability of such a durable coating in biofouling conditions, we modified naval construction steels and surgical instruments and demonstrated significantly reduced marine algal film adhesion, Escherichia coli attachment and blood staining.

  2. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    Science.gov (United States)

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates.

  3. Dynamics of cathode spots in low-pressure arc plasma removing oxide layer on steel surfaces

    Science.gov (United States)

    Tang, Z. L.; Yang, K.; Liu, H. X.; Zhang, Y. C.; Li, H.; Zhu, X. D.

    2016-03-01

    The dynamics of cathode spots has been investigated in low-pressure arc plasma for removing oxide layer on low carbon steel surfaces. The motion of cathode spots was observed with a high speed camera, and the arc voltage was analyzed by fast Fourier transform. The spots move on clean steel surface as a random walk, and the low-frequency components dominated the voltage waveform. However, the spots on steel surfaces with oxide layer tend to burn on the rim of the eroded area formed in the previous arcing, and the low-frequency components decrease correspondingly. The "color" of the colored random noise for arc voltage varies from the approximate brown noise for clean steel surface to pink noise for thick oxide layer, where the edge effect of boundary is considered to play a significant role.

  4. Development of Pack Cementation Aluminizing Process on Inner Surface of 316L Stainless Steel Tube

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>In order to form the FeAl coatings on the inner surface of the 316L stainless steel tube,the pack cementation aluminizing process is introduced in this paper. The outside diameter,wall thickness and

  5. Weld Decay Recovery by Laser Beam Surfacing of Austenitic Stainless Steel Welded Joints

    OpenAIRE

    Isao, MASUMOTO; Takeshi, SHINODA; Toshimasa, HIRATE; Nagoya University, currently at Gifu Vocational Training College; Faculty of Engineering, Nagoya University; Nagoya University, currently at Toshiba Co. Ltd.

    1990-01-01

    This study is an attempt to improve corrosion resistance by laser beam surface treatment. AISI 304 type stainless steel welds were surface treated by laser and the effectivenesses of various treatment conditions were evaluated by acidic corrosion tests and metallurgical observation. It was found that laser treatment changed the morphology of carbide precipitates in the heat affected zone of AISI 304 austenitic steel MIG welded joints, and that it is possible to effect revovery from weld decay...

  6. Effect of Surface Roughness on Contact Angle Measurement of Nanofluid on Surface of Stainless Steel 304 by Sessile Drop Method

    Science.gov (United States)

    Prajitno, D. H.; Maulana, A.; Syarif, D. G.

    2016-08-01

    Contact angles play an important role in the mass and heat transfer. Stainless steel 304 has been used for nuclear power plan structure material until now. An experiment to measure contact angle of demineralized aqua and nanofluid containing nano particle of zirconia on metal surface of stainless steel 304 with sessile drop method was conducted. The measurement to measure the static contact angle and drop of nano fluid containing nano particle zirconia on stainless steel with different surface roughness was carried out. It was observed that stainless steel 304 was good hydrophylic properties with decreasing surface roughness of stainless steel during drop of aqua demineralized and nano fluid respectively. As a result the contact angle of demineralized aqua is decreased from 97.39 to 78.42 and contact angle of nano fluid from 94.3 to 67.50, respectively with decreasing surface roughness of stainless stee 304. Wettability of nanofluid on surface stainless steel 304 is better than aqua demineralized.

  7. Comparison of adhesion of the food spoilage bacterium Shewanella putrefaciens to stainless steel and silver surfaces

    DEFF Research Database (Denmark)

    Hjelm, Mette; Hilbert, Lisbeth Rischel; Møller, Per;

    2002-01-01

    (new silver, tarnished silver and sulphide treated silver) was compared to adhesion to stainless steel (AISI 316). Numbers of attached bacteria (cfu cm-2) were estimated using the Malthus indirect conductance method. A lower number of attached bacteria were measured on new silver surfaces compared...... to stainless steel for samples taken after 24 hours. However this was not significant (P > 0.05). The numbers of attached bacteria were consistently lower when tarnished silver surfaces were compared to stainless steel and some, but not all, experiments showed statistically significant. A difference of more...... than one log unit in bacterial numbers on the two types of materials was observed, but for most samples the difference was within one log unit. Treating new silver with sulphide to try to reproduce a tarnished silver surface did not result in a similar lowering of adhering cells when compared to steel...

  8. Improving electrochemical properties of AISI 1045 steels by duplex surface treatment of plasma nitriding and aluminizing

    Energy Technology Data Exchange (ETDEWEB)

    Haftlang, Farahnaz, E-mail: f.haftlang@students.semnan.ac.ir [Department of Metallurgy and Materials Engineering, Faculty of Engineering, Semnan University, Semnan (Iran, Islamic Republic of); Habibolahzadeh, Ali [Department of Metallurgy and Materials Engineering, Faculty of Engineering, Semnan University, Semnan (Iran, Islamic Republic of); Sohi, Mahmoud Heydarzadeh [School of Metallurgy and Materials, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2015-02-28

    Highlights: • AlN coating was applied on AISI 1045 steel via plasma nitriding and aluminizing. • Plasma nitriding and post-aluminizing result in AlN single phase layer on the steel. • PN–Al coated steel had better corrosion resistance than Al–PN one. • Formation of oxide layer provided protection of PN–Al coated steel against corrosion. • Pitting and surface defects was the dominant corrosion mechanism in Al–PN coated steel. - Abstract: Improvement in electrochemical behavior of AISI 1045 steel after applying aluminum nitride coating was investigated in 3.5% NaCl solution, using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) analyses. Aluminum nitride coating was applied on the steel surface by duplex treatment of pack aluminizing and plasma nitriding. Some specimens were plasma nitrided followed by aluminizing (PN–Al), while the others were pack aluminized followed by plasma nitriding (Al–PN). Topological and structural studies of the modified surfaces were conducted using scanning electron microscope (SEM) equipped by energy dispersive X-ray spectroscope (EDS), and X-ray diffractometer (XRD). The electrochemical measurements showed that the highest corrosion and polarization (R{sub p}) resistances were obtained in PN–Al specimens, having single phase superficial layer of AlN. Pitting mechanism was dominant reason of lower corrosion resistance in the Al–PN specimens.

  9. The Influence of the Angle of the Working Part of the Die on the High Speed Drawing Process of Low Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Suliga M.

    2017-06-01

    Full Text Available The paper contains the theoretical and experimental analysis of the impact of the drawing angle on the drawing process and the properties of low carbon steel wires. A multi-stage drawing wire rod with a diameter of 5.5 mm on a wire with a diameter of 1.0 mm has been carried out in two stages. The first one consisted of preliminary drawing wire rod for the wire with a diameter of 2.2 mm which was next subjected to the drawing process at a speed of 25 m/sec at the final wire with a diameter of 1.0 mm. The wires were drawn in conventional dies with drawing angle α = 3, 4, 5, 6, 7 degrees.

  10. Biofilm formation by Listeria monocytogenes on stainless steel surface and biotransfer potential

    Directory of Open Access Journals (Sweden)

    Maíra Maciel Mattos de Oliveira

    2010-03-01

    Full Text Available An experimental model was proposed to study biofilm formation by Listeria monocytogenes ATCC 19117 on AISI 304 (#4 stainless steel surface and biotransfer potential during this process. In this model, biofilm formation was conducted on the surface of stainless steel coupons, set on a stainless steel base with 4 divisions, each one supporting 21 coupons. Trypic Soy Broth was used as bacterial growth substrate, with incubation at 37 ºC and stirring of 50 rpm. The number of adhered cells was determined after 3, 48, 96, 144, 192 and 240 hours of biofilm formation and biotransfer potential from 96 hours. Stainless steel coupons were submitted to Scanning Electron Microscopy (SEM after 3, 144 and 240 hours. Based on the number of adhered cells and SEM, it was observed that L. monocytogenes adhered rapidly to the stainless steel surface, with mature biofilm being formed after 240 hours. The biotransfer potential of bacterium to substrate occurred at all the stages analyzed. The rapid capacity of adhesion to surface, combined with biotransfer potential throughout the biofilm formation stages, make L. monocytogenes a potential risk to the food industry. Both the experimental model developed and the methodology used were efficient in the study of biofilm formation by L. monocytogenes on stainless steel surface and biotransfer potential.

  11. Development of strategic surface topographies for lubrication in sheet forming of stainless steel

    DEFF Research Database (Denmark)

    Nilsson, Morten; Olsson, David Dam; Petrushina, Irina

    2004-01-01

    Strategic stainless steel surfaces have been developed by which the tribological properties are significantly improved for sheet metal forming compared to as received surfaces. The improvements have been achieved by modification of the surface in order to promote micro-plasto hydrodynamic lubrica...

  12. Development of a commercial Transducer for Measuring Pressure and Friction on the Model Die Surface

    DEFF Research Database (Denmark)

    Andersen, Claus Bo; Ravn, Bjarne Gottlieb; Wanheim, Tarras

    2001-01-01

    deflection in the tool causes incorrect shape of the final component. The dinemsions of the die-cavity have to be corrected taking into account die deflection due to the high internal pressure. The modelling material technique is suitable for measuring internal pressure, but so far only a transducer......Production of components close to the final shape increases the demand for correct dimensions of tools. In processes where the internal pressure is low, the dimensions of the component reflect the dimensions of the die-cavity in the tool, but in processes where the internal pressure is high, die...... to measure normal pressure has been available....

  13. Ozone decay on stainless steel and sugarcane bagasse surfaces

    Science.gov (United States)

    Souza-Corrêa, Jorge A.; Oliveira, Carlos; Amorim, Jayr

    2013-07-01

    Ozone was generated using dielectric barrier discharges at atmospheric pressure to treat sugarcane bagasse for bioethanol production. It was shown that interaction of ozone molecules with the pretreatment reactor wall (stainless steel) needs to be considered during bagasse oxidation in order to evaluate the pretreatment efficiency. The decomposition coefficients for ozone on both materials were determined to be (3.3 ± 0.2) × 10-8 for stainless steel and (2.0 ± 0.3) × 10-7 for bagasse. The results have indicated that ozone decomposition has occurred more efficiently on the biomass material.

  14. Silver deposition on stainless steel container surfaces in contact with disinfectant silver aqueous solutions

    Science.gov (United States)

    Petala, M.; Tsiridis, V.; Mintsouli, I.; Pliatsikas, N.; Spanos, Th.; Rebeyre, P.; Darakas, E.; Patsalas, P.; Vourlias, G.; Kostoglou, M.; Sotiropoulos, S.; Karapantsios, Th.

    2017-02-01

    Silver is the preservative used on the Russian segment of the International Space Station (ISS) to prevent microbial proliferation within potable water supplies. Yet, in the frame of the European Automated Transfer Vehicle (ATV) missions to ISS, silver depletion from water has been detected during ground transportation of this water to launch site, thereby indicating a degradation of water quality. This study investigates the silver loss from water when in contact with stainless steel surfaces. Experiments are conducted with several types of stainless steel surfaces being exposed to water containing 10 or 0.5 mg/L silver ions. Results show that silver deposits on stainless steel surfaces even when a passivation layer protects the metallic surface. The highest protection to silver deposition is offered by acid passivated and electropolished SS 316L. SEM and XPS experiments were carried out at several locations of the sample area that was in contact with the Ag solution and found similar morphological (SEM) and compositional (sputter-etch XPS) results. The results reveal that silver deposits uniformly across the wetted surface to a thickness larger than 3 nm. Moreover, evidence is provided that silver deposits in its metallic form on all stainless steel surfaces, in line with a galvanic deposition mechanism. Combination of ICP-MS and XPS results suggests a mechanism for Ag deposition/reduction with simultaneous substrate oxidation resulting in oxide growth at the exposed stainless steel surface.

  15. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Yi [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China); He, Yi, E-mail: chemheyi@swpu.edu.cn [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China); Luo, Pingya, E-mail: luopy@swpu.edu.cn [State Key Lab of Oil and Gas Reservoir Geology and Exploitation (Southwest Petroleum University), Rd. 8, Xindu District, Chengdu City, Sichuan Province 610500 (China); Chen, Xi; Liu, Bo [School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu City, Sichuan Province 610500 (China)

    2016-04-15

    Graphical abstract: - Highlights: • A facile fabrication of superhydrophobic film was obtained on carbon steel. • Composition of superhydrophobic film is iron palmitate. • The film exhibits excellent chemical stability and good self-cleaning effect. • Corrosion of C45 steel is significantly inhibited with superhydrophobic surface. - Abstract: Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air–liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  16. Oxide formation and alloying elements enrichment on TRIP steel surface during inter-critical annealing.

    Science.gov (United States)

    Gong, Y F; Birosca, S; Kim, H S; De Cooman, B C

    2008-06-01

    The gas atmosphere in continuous annealing and galvanizing lines alters both composition and microstructure of the surface and sub-surface of sheet steels. The alloying element enrichments and the oxide morphology on transformation-induced plasticity steel surfaces are strongly influenced by the dew point of the furnace atmosphere and annealing temperature. The formation of a thin oxide film and enrichment of the alloying elements during annealing may result in surface defects on galvanized sheet products. The present contribution reports on the use of microanalysis techniques such as electron backscatter diffraction, glow discharge optical emission spectroscopy and electron probe micro-analysis for the detailed surface analysis of inter-critically annealed transformation-induced plasticity steel such as oxide phase determination, microstructure and microtexture evolutions.

  17. Effect of electrochemical polishing time on surface topography of mild steel

    Institute of Scientific and Technical Information of China (English)

    Baocheng Wang; Jinhua Zhu

    2007-01-01

    The variation in altitude density function (ADF) of the surface topography of mild steel during electrochemical polishing (ECP) was investigated, and the mechanism of the variation of surface roughness with polishing time was analyzed. The results show that the variation trend of ADF with polishing time is flat-steep-flat; the variation of surface roughness results in the different distributions of surface current density, and there is a fine surface smoothness in the special period of ECP from 4 to 8 s.

  18. Surface and sliding wear behaviour of different coatings and steels

    Energy Technology Data Exchange (ETDEWEB)

    Vera-Cardenas, E.E. [Universidad Politecnica de Pachuca, Zempoala, Hidalgo (Mexico)]. E-mail: evera@upp.edu.mx; Vite-Torres, M. [Instituto Politecnico Nacional, Mexico D.F. (Mexico)]. E-mail: drmanulvite9@hotmail.com; Lewis, R. [University of Sheffield (United Kingdom)]. E-mail: roger.lewis@sheffield.ac.uk

    2012-01-15

    In this work, the sliding wear behaviour of the coatings TiN, CrN and WC/C applied on steel substrates was studied using a reciprocating wear test machine. All tests were carried out in dry conditions, at room temperature (20-23 degrees Celsius and 45% - 50% relative humidity). The average sliding velocity was 0.08 m/s and an amplitude of 2 mm was used. The applied loads were 11.76 N (Po = 1.74 GPa) and 7.84 N (Po = 1.52 GPa). Optical microscopy was used to observe the characteristics of wear scars and spalls and possible causes of their formation. The variation of the friction coefficient against the number of cycles was obtained. This was used to determine more precisely the time (number of cycles) where the coating presented the first signs of wear, in addition Energy Dispersive X-ray analysis (EDS) was performed, as well as Scanning Electron Microscopy (SEM) and hardness tests on the wear traces, which reinforced the previous observations. Thus it was possible to know the wear life of different coatings and possible causes of variation. Increasing the load was an important factor in the variation of wear life results. But it is also important to consider other factors such as surface roughness and thickness of coatings. [Spanish] En este trabajo se estudio el comportamiento en desgaste por deslizamiento de los recubrimientos de TiN, CrN y WC/C aplicados sobre sustratos de acero. Las pruebas se realizaron con una maquina reciprocante en condiciones secas a temperatura ambiente (20-23 grados centigrados y 45% - 50% de humedad relativa). Se empleo una velocidad promedio de 0.08 m/s y una amplitud de 2 mm. Las cargas aplicadas fueron de 11.76N (Po = 1.74 GPa) y de 7.84 N (Po = 1.52 GPa). Se realizo microscopia optica para observar las caracteristicas de las zonas de desgaste y sus posibles causas de formacion. Se obtuvo graficamente la variacion del coeficiente de friccion con el numero de ciclos. Estos datos se emplearon para determinar con mayor precision el

  19. Influence of surface texture on the galling characteristics of lean duplex and austenitic stainless steels

    DEFF Research Database (Denmark)

    Wadman, Boel; Eriksen, J.; Olsson, M.;

    2010-01-01

    of sheet materials and lubricants. The strip reduction test, a severe sheet forming tribology test was used to simulate the conditions during ironing. This investigation shows that the risk of galling is highly dependent on the surface texture of the duplex steel. Trials were also performed......Two simulative test methods were used to study galling in sheet forming of two types of stainless steel sheet: austenitic (EN 1.4301) and lean duplex LDX 2101 (EN 1.4162) in different surface conditions. The pin-on-disc test was used to analyse the galling resistance of different combinations...... in an industrial tool used for high volume production of pump components, to compare forming of LDX 2101 and austenitic stainless steel with equal thickness. The forming forces, the geometry and the strains in the sheet material were compared for the same component. It was found that LDX steels can be formed...

  20. A real-time surface inspection system for precision steel balls based on machine vision

    Science.gov (United States)

    Chen, Yi-Ji; Tsai, Jhy-Cherng; Hsu, Ya-Chen

    2016-07-01

    Precision steel balls are one of the most fundament components for motion and power transmission parts and they are widely used in industrial machinery and the automotive industry. As precision balls are crucial for the quality of these products, there is an urgent need to develop a fast and robust system for inspecting defects of precision steel balls. In this paper, a real-time system for inspecting surface defects of precision steel balls is developed based on machine vision. The developed system integrates a dual-lighting system, an unfolding mechanism and inspection algorithms for real-time signal processing and defect detection. The developed system is tested under feeding speeds of 4 pcs s-1 with a detection rate of 99.94% and an error rate of 0.10%. The minimum detectable surface flaw area is 0.01 mm2, which meets the requirement for inspecting ISO grade 100 precision steel balls.

  1. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    Science.gov (United States)

    Bataev, I. A.; Golkovskii, M. G.; Losinskaya, A. A.; Bataev, A. A.; Popelyukh, A. I.; Hassel, T.; Golovin, D. D.

    2014-12-01

    In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron-graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron-graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  2. DISCUSSION ON DEFECTS DISTRIBUTION NEAR THE STEEL SURFACE IRRADIATED BY INTENSE PULSED ION BEAM

    Institute of Scientific and Technical Information of China (English)

    X.Y.Le; S.Yan; W.J.Zhao; B.X.Han; W.Xiang

    2002-01-01

    The surface defect distribution in stainless steel irradiated with intense pulsed ion beam(IPIB) of current density above 60A/cm2 and acceleration voltage 300-500keV wasdiscussed and analyzed. The defects near the surface of stainless steel were generatedin two ways: (1) generated by the bombardment of energetic ions and (2) induced bythe high level stress near the surface. Thus the temperature and stress distributionsnear the steel surface were calculated by means of our STEIPIB code, which treatedwith the thermal-dynamical process in the target irradiated by the IPIB. Based onthese distributions, the generations and movements of these defects were discussedand compared with the experiment results.

  3. Softening Behavior of Hardness and Surface Fatigue of Rolling-Sliding Contact in the Case of Developed Alloy Steels

    Science.gov (United States)

    Redda, Daniel Tilahun; Nakanishi, Tsutomu; Deng, Gang

    To get high performance, downsizing and weight saving of the power transmission systems, the improvement of machine elements has been required. In this study, case-carburized gear materials for a high load-carrying capacity were developed. Low-alloyed steels with 1%Cr-0.2%Mo, 1%Cr-0.2%Mo-1%Si and 1%Cr-0.2%Mo-2%Ni (Cr-Mo steel, Cr-Mo-Si steel and Cr-Mo-Ni steel) were melted in a hypoxia vacuum. Test rollers were made of the developed steels, and they were carburized (Type A and Type B), hardened and tempered. Heating retention tests were carried out to investigate the softening behavior of hardness at high heating temperatures in the case of the developed steels. Roller tests were conducted under the rolling-sliding contact and high-load conditions to study the surface fatigue of the developed steels. From the obtained test results, it was found that the softening behavior of surface hardness at high temperatures in the cases of Cr-Mo-Si steel (Type A) and Cr-Mo-Ni steel (Type B) is lower than that in the cases of Cr-Mo steel (Type A) and Cr-Mo steel (Type B). In the cases of Cr-Mo-Si steel (A) and Cr-Mo-Ni steel (B), micro- and small-pitting area ratios are smaller and large-pitting life is longer than those in the cases of Cr-Mo steel(A) and Cr-Mo steel(B) under the same carburizing treatment method and high-load conditions. Furthermore, the relationship between the softening behavior of surface hardness on the heating pattern and the surface fatigue on the rolling-sliding contact of the developed alloy steels was clarified.

  4. Electrochemical surface modification technique to impede mild steel corrosion using perfluorooctanoic acid

    Directory of Open Access Journals (Sweden)

    Shubha H Natarj

    2016-02-01

    Full Text Available The present work demonstrated that corrosion inhibition efficiency of electrochemically generated organic coat is remarkably effective than self-assembled monolayer (SAM generated by dip coating technique. Perfluorooctanoic Acid (PFOA is used to modify mild steel surface for effective protection. Infrared reflection absorption spectroscopy and contact angle measurements substantiate the modification of mild steel surface and its effect on surface hydrophobicity. A comparison between electrochemical properties of PFOA SAM generated by dip coat method (DC-PFOA and PFOA coat generated by electrochemical method (EC-PFOA is presented. Electrochemical measurements reveal that the corrosion protection efficiency of EC-PFOA (91% is much superior to DC-PFOA (28%.

  5. Stacking faults and microstrains in strain-hardened surface of nitrogen-alloyed austenitic steel

    Science.gov (United States)

    Narkevich, N.; Syrtanov, M.; Mironov, Yu.; Surikova, N.

    2016-11-01

    X-ray diffractometry has been applied to examine the effect of ultrasonic forging and frictional treatment on structural parameters and oriented microstrains responsible for the generation of residual microstresses in austenitic steel Fe-17Cr-19Mn-0.52N. The maximum stacking fault density α = 0.067 is observed in the steel surface layer of thickness 5 µm after frictional treatment. A decrease in the austenite lattice parameter after deformation treatment is associated with the change in the sign (direction) of residual stresses. Surface deformation treatment induces compression of the austenite lattice along the normal to the surface.

  6. Influence of surface chemistry on the hygienic status of industrial stainless steel.

    Science.gov (United States)

    Boulange-Petermann, L; Jullien, C; Dubois, P E; Benezech, T; Faille, C

    2004-02-01

    Coupons of fourteen different stainless steels were investigated in terms of surface chemistry and ease of cleaning. Steel surfaces were exposed to Bacillus cereus spores in static saline solution for 2 h. Surfaces were rinsed and then covered with whole milk and allowed to dry. Surfaces were then cleaned in an experimental flow system that mimics an industrial application. After cleaning, remaining spores were released by sonication, spores cultured and colony forming units determined. Surfaces with higher levels of Fe in the outer surface of the passive film cleaned more easily. There was a relation between the polar component and ease of cleaning. The higher the polar component the more easily the surface cleaned. The cleaning mechanism involves dissolution of Fe enriched hydroxide films on the surface.

  7. Galvanic effects on electrochemical behaviors of bare surface of 304 stainless steel

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The bare surface of 304 stainless steel is produced by the fast fracture method. The influence of the surfacegalvanic cell on the electrochemical behaviors of bare surface of 304 stainless steel has been investigated in H2SO4 solutionswith different concentrations. The results show that the solution corrosivity level and the area ratio influence the surfacegalvanic effects caused by the inhomogeneity between the free-film surface of alloy and the passive surface. The surfacegalvanic effects can speed up the dissolution rate of the bare surface of the alloy and will change the electrochemical behav-ior of bare surface. With the increase of the area ratio between passive surface and fractured surface, the galvanic potentialbecomes more positive and, in the range of passive potential, both galvanic current and the peak fracture current increase

  8. Application of response surface methodology for determining cutting force model in turning hardened AISI H11 hot work tool steel

    Indian Academy of Sciences (India)

    B Fnides; M A Yallese; T Mabrouki; J-F Rigal

    2011-02-01

    This experimental study is conducted to determine statistical models of cutting forces in hard turning of AISI H11 hot work tool steel (∼ 50 HRC). This steel is free from tungsten on Cr–Mo–V basis, insensitive to temperature changes and having a high wear resistance. It is employed for the manufacture of highly stressed diecasting moulds and inserts with high tool life expectancy, plastic moulds subject to high stress, helicopter rotor blades and forging dies. The workpiece is machined by a mixed ceramic tool (insert CC650 of chemical composition 70%Al23+30%TiC) under dry conditions. Based on 33 full factorial design, a total of 27 tests were carried out. The range of each parameter is set at three different levels, namely low, medium and high. Mathematical models were deduced by software Minitab (multiple linear regression and response surface methodology) in order to express the influence degree of the main cutting variables such as cutting speed, feed rate and depth of cut on cutting force components. These models would be helpful in selecting cutting variables for optimization of hard cutting process. The results indicate that the depth of cut is the dominant factor affecting cutting force components. The feed rate influences tangential cutting force more than radial and axial forces. The cutting speed affects radial force more than tangential and axial forces.

  9. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface Hardened Stainless Steel

    Science.gov (United States)

    2013-05-10

    metallography and microhardness profiling. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to...cracking resistance, and galling performance. Metallurgical Evaluation: Microhardness testing was conducted for Processes B1 and B2, which represent...incorporated experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using both

  10. Changes Found on Run-In and Scuffed Surfaces of Steel Chrome Plate, and Cast Iron

    Science.gov (United States)

    Good, J. N.; Godfrey, Douglas

    1947-01-01

    A study was made of run-in and scuffed steel, chrome-plate, and cast-iron surfaces. X-ray and electron diffraction techniques, micro-hardness determinations, and microscopy were used. Surface changes varied and were found to include three classes: chemical reaction, hardening, and crystallite-size alteration. The principal chemical reactions were oxidation and carburization.

  11. Improved Criteria for Acceptable Yield Point Elongation in Surface Critical Steels

    Energy Technology Data Exchange (ETDEWEB)

    Dr. David Matlock; Dr. John Speer

    2007-05-30

    Yield point elongation (YPE) is considered undesirable in surface critical applications where steel is formed since "strain lines" or Luders bands are created during forming. This project will examine in detail the formation of luders bands in industrially relevant strain states including the influence of substrate properties and coatings on Luders appearance. Mechanical testing and surface profilometry were the primary methods of investigation.

  12. Realtime Vision-Based Surface Defect Inspection of Steel Balls

    Institute of Scientific and Technical Information of China (English)

    Wang Zhong; Xing Qian; Fu Luhua; Sun Hong

    2015-01-01

    In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method is put forward based on geometrical analysis, which only requires one-dimensional movement of the balls and a pair of cam-eras to capture images from different directions. Moreover, a realtime inspection algorithm is customized to improve both accuracy and efficiency. The precision and recall of the sample set were 87.7% and 98%, respectively. The aver-age time cost on image processing and analysis for a steel ballwas 47 ms, and the total time cost was less than 200 ms plus the cost of image acquisition and balls’ movement. The system can sort 18 000 balls per hour with a spatial reso-lution higher than 0.01 mm.

  13. The Effect of Electrochemical Polishing Time on Surface Topography of Mild Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Bao-cheng; ZHU Jin-hua

    2006-01-01

    This paper investigated the variation of the altitude density function (ADF) and the autocorrelation function (ACF) about the surface profile of mild steel during electrochemical polishing (ECP). The results show that the variation features of ADF with polishing time are flat-steep-flat, and the variation features of ACF with polishing time are random-regular-random. There is a fine surface smoothness at the special period of ECP. Both the original surface and the full ECP surface show an obvious roughness.

  14. Experimental investigation of multilayer surfacing system on orthotropic steel bridge with the five-point bending test

    NARCIS (Netherlands)

    Tzimiris, G.; Liu, X.; Scarpas, A.; Li, J.; Hofman, R.; Voskuilen, J.

    2013-01-01

    Due to lightweight and flexibility, orthotropic steel deck bridges become popular the last decades but several problems were reported in relation to asphalt surfacing materials such as rutting, cracking, loss of bond between the surfacing system and steel deck. In the Netherlands a surfacing structu

  15. Surface Selective Oxidation of Sn-Added CMnSi TRIP Steel

    Science.gov (United States)

    Cho, Lawrence; Seo, Eun Jung; Jung, Geun Su; Suh, Dong Woo; De Cooman, Bruno C.

    2016-04-01

    The influence of the addition of Sn on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. A reference TRIP steel and TRIP steels containing Sn in the range of 0.05 to 1 wt pct were intercritically annealed at 1093 K (820 °C) in an N2+ 5 pct H2 gas atmosphere with a dew point of -60 °C. The thin-film oxides formed on the surface of the Sn-added CMnSi TRIP steel were investigated using transmission electron microscopy and 3-dimensional atom probe tomography. The addition of Sn (≥0.05 wt pct) changed the morphology of the xMnO·SiO2 surface oxides from a continuous film morphology to a lens-shaped island morphology. It also suppressed the formation of the Mn-rich oxides of MnO and 2MnO·SiO2. The changes in the morphology and chemistry of the surface oxides were clearly related to the surface segregation of Sn, which appeared to result in a decrease of the oxygen permeability at the surface. The formation of lens-shaped oxides improved the wettability of the CMnSi TRIP steel surface by the molten Zn. The improved wetting effect was attributed to an increased area fraction of the surface where the oxide layer was thinner. This enabled a direct, unhindered reaction between Fe and the Al in the liquid Zn and the formation of the inhibition layer in the initial stages of the hot dipping. The addition of a small amount of Sn was also found to decrease significantly the density of Zn-coating defects on CMnSi TRIP steel.

  16. AISI/DOE Technology Roadmap Program: Improved Surface Quality of Exposed Automotive Sheet Steels

    Energy Technology Data Exchange (ETDEWEB)

    John G. Speer; David K. Matlock; Noel Meyers; Young-Min Choi

    2002-10-10

    Surface quality of sheet steels is an important economic and technical issue for applications such as critical automotive surfaces. This project was therefore initiated to develop a more quantitative methodology for measuring surface imperfections, and to assess their response to forming and painting, particularly with respect to their visibility or invisibility after painting. The objectives were met, and included evaluation of a variety of imperfections present on commercial sheet surfaces or simulated using methods developed in the laboratory. The results are expected to have significant implications with respect to the methodology for assessing surface imperfections, development of quantitative criteria for surface inspection, and understanding and improving key painting process characteristics that influence the perceived quality of sheet steel surfaces.

  17. High Power Picosecond Laser Surface Micro-texturing of H13 Tool Steel and Pattern Replication onto ABS Plastics via Injection Moulding

    Science.gov (United States)

    Otanocha, Omonigho B.; Li, Lin; Zhong, Shan; Liu, Zhu

    2016-03-01

    H13 tool steels are often used as dies and moulds for injection moulding of plastic components. Certain injection moulded components require micro-patterns on their surfaces in order to modify the physical properties of the components or for better mould release to reduce mould contamination. With these applications it is necessary to study micro-patterning to moulds and to ensure effective pattern transfer and replication onto the plastic component during moulding. In this paper, we report an investigation into high average powered (100 W) picosecond laser interactions with H13 tool steel during surface micro-patterning (texturing) and the subsequent pattern replication on ABS plastic material through injection moulding. Design of experiments and statistical modelling were used to understand the influences of laser pulse repetition rate, laser fluence, scanning velocity, and number of scans on the depth of cut, kerf width and heat affected zones (HAZ) size. The characteristics of the surface patterns are analysed. The process parameter interactions and significance of process parameters on the processing quality and efficiency are characterised. An optimum operating window is recommended. The transferred geometry is compared with the patterns generated on the dies. A discussion is made to explain the characteristics of laser texturing and pattern replication on plastics.

  18. Calibration of mass spectrometric measurements of gas phase reactions on steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Falk, H., E-mail: heinzfalk@unitybox.de [Scientific Consultancy, Kleve (Germany); Falk, M. [Falk Steuerungssysteme GmbH, Stadthagen (Germany); Wuttke, T. [FuE-EV ThyssenKrupp Steel Europe, Dortmund (Germany)

    2015-03-01

    The sampling of the surface-near gas composition using a mass spectrometer (MS-Probe) is a valuable tool within a hot dip process simulator. Since reference samples with well characterized surface coverage are usually not available, steel samples can deliver quantifiable amounts of the process relevant species H{sub 2}O, CO and H{sub 2} using the decarburization reaction with water vapor. Such “artificial calibration samples” (ACS) can be used for the calibration of the MS-Probe measurements. The carbon release rate, which is governed by the diffusion law, was determined by GDOES, since the diffusion coefficients of carbon in steel samples are usually not known. The measured carbon concentration profiles in the ACS after the thermal treatment confirmed the validity of the diffusion model described in this paper. The carbon bulk concentration > 100 ppm is sufficient for the use of a steel material as ACS. The experimental results reported in this paper reveal, that with the MS-Probe the LOQ of less than one monolayer of iron oxide can be achieved. - Highlights: • Gas to surface reactions at steel sheets is monitored with a mass spectrometer on-line. • The experimental data are calibrated in absolute terms as oxide mass densities. • Standard steel samples can be used for the calibration procedure. • Additional GDOES analysis of the carbon depletion in the calibration samples was carried out. • Limits of quantitation below one monolayer of oxide surface coverage were achieved.

  19. Nanocrystallization of aluminized surface of carbon steel for enhanced resistances to corrosion and corrosive wear

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China); Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Li, D.Y., E-mail: dongyang.li@ualberta.c [Dept. of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta, T6G 2V4 (Canada); Shang, C.J. [Dept. of Materials Physical and Chemical, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Aluminizing is often used to improve steel's resistances to corrosion, oxidation and wear. This article reports our recent attempts to further improve aluminized carbon steel through surface nanocrystallization for higher resistances to corrosion and corrosive wear. The surface nanocrystallization was achieved using a process combining sandblasting and recovery heat treatment. The entire surface modification process includes dipping carbon steel specimens into a molten Al pool to form an Al coat, subsequent diffusion treatment at elevated temperature to form an aluminized layer, sandblasting to generate dislocation network or cells, and recovery treatment to turn the dislocation cells into nano-sized grains. The grain size of the nanocrystallized aluminized surface layer was in the range of 20-100 nm. Electrochemical properties, electron work function (EWF), and corrosive wear of the nanocrystalline alloyed surfaces were investigated. It was demonstrated that the nanocrystalline aluminized surface of carbon steel exhibited improved resistances to corrosion, wear and corrosive wear. The passive film developed on the nanocrystallized aluminized surface was also evaluated in terms of its mechanical properties and adherence to the substrate.

  20. Secondary Hardening, Austenite Grain Coarsening and Surface Decarburization Phenomenon in Nb-Bearing Spring Steel

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    The secondary hardening, the austenite grain coarsening and the surface decarburization phenomenon of Nb-bearing spring steel were investigated, and the effects of niobium on tempered microstructure was studied using scanning electron microscope. The results show that the micro-addition of niobium increases the tempering resistance and produces secondary hardening. The effect of niobium on the size and distribution of cementite particles is one of the primary reasons to increase the hardness after tempering. The grain-coarsening temperature of the spring steel is raised 150 ~C due to Nb-addition. Furthermore, both the secondary hardening and the austenite grain coarsening phenomenon congruously demonstrate niobium begins observably dissolving above 1 100 ℃ in the spring steel. Be- sides, niobium microalloying is an effective and economy means to decrease the decarburization sensitivity of the spring steels.

  1. Application of Self Assembled 6-aminohexanol layers for corrosion protection of 304 stainless steel surface

    Energy Technology Data Exchange (ETDEWEB)

    Yu Fei [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Chen Shougang, E-mail: sgchen2000@yahoo.com.cn [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Li Houmin; Yang Lejiao [Institute of Materials Science and Engineering, Ocean University of China, Qingdao 266100 (China); Yin Yansheng [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China)

    2012-05-31

    Grafting of 6-aminohexanol onto a 304 stainless steel substrate was performed with the assistance of polydopamine self assembly. The surface structure of the films was characterized using optical and scanning electron microscopy and X-ray energy dispersive spectroscopy confirmed the establishment of organic films. The corrosion resistance properties were characterized using the electrochemical impedance spectroscopy and potentiodynamic polarization curve measurements. Enhanced corrosion resistance performance was mainly ascribed to the compact film structure and the blocking characteristics against electron transfer of the modified 304 stainless steel substrate. - Highlights: Black-Right-Pointing-Pointer Organic layers for corrosion protection of 304 stainless steel (SS) surface. Black-Right-Pointing-Pointer Bio-inspired self assembly of polydopamine/composite films. Black-Right-Pointing-Pointer 6-aminohexanol membrane synthesized on polydopamine modified SS surface. Black-Right-Pointing-Pointer An efficiency route for improving corrosion protection.

  2. Longitudinal surface cracks on continuous casting slabs of P and Cu containing container steel

    Institute of Scientific and Technical Information of China (English)

    Xinhua Wang; Zhiyuan Zhu; Li Zhang; Guodong Xu

    2003-01-01

    The fact that the amount of the mold flux components differs at different locations on the cracking surface indicates that the longitudinal surface cracks are initially formed in the mold and are enlarged in the secondary cooling zone. Based on the hot ductility measurement of two typical container used steels, it is known that the steels are in severe embrittlement state in the temperature range of 825-775℃. By means of increasing Cr/Ni plating thickness on the upper part of the mold, reducing mold heat flux, adopting new secondary cooling pattern, etc., the occurrence of the surface longitudinal cracks on the steel CC (continuous casting) slabs has been significantly reduced.

  3. Wear behaviour of laser surface hardfaced steels with tungsten carbide powder injection

    Energy Technology Data Exchange (ETDEWEB)

    Pantelis, D. (Ecole Centrale Paris, Lab. MSS/MAT, 92 - Chatenay-Malabry (France)); Michaud, H. (IRSID-UNIEUX, Coatings Service, USINOR-SACILOR Group, 42 - Firminy (France)); Freitas, M. de (Inst. Superior Tecnico, CEMUL (INIC), Lisboa (Portugal))

    1993-05-28

    The use of a laser beam for surface alloying with carbide powder injection gives thick coatings (750-800 [mu]m) without defects such as porosity and cracks. A precise correlation between the treatment parameters and the phenomena induced during the laser-material interaction is established. Optimum treatment conditions are found and applied to laser alloying of 4140 and high speed M2 tool steels with tungsten carbide injection. The laser surface treated zones, for both steels, are strongly alloyed and present a very fine microstructure with various morphologies and very high average values of the microhardness (900 HV 50 gf and 1200 HV 50 gf) compared with those of the substrates (300 HV 50 gf and 250 HV 50 gf respectively). Friction and wear tests (using a plane-ring experimental device), revealed that the laser surface coatings on both steels present wear resistances considerably higher than that of a conventional plasma-sprayed coating. (orig.)

  4. Microstructural changes due to laser surface melting of an AISI 304 stainless steel

    Directory of Open Access Journals (Sweden)

    d?Oliveira A.S.C.M.

    2001-01-01

    Full Text Available Several techniques can be used to improve surface properties. These can involve changes on the surface chemical composition (such as alloying and surface welding processes or on the surface microstructure, such as hardening and melting. In the present work surface melting with a 3kW CO2 cw laser was done to alter surface features of an AISI 304 stainless steel. Microstructure characterisation was done by optical and scanning electron microscopy. Vickers and Knoop microhardness tests evaluated mechanical features after surface melting. Phase transformation during rapid solidification is analysed and discussed.

  5. Emission factors of the iron and steel sector for the emission reporting; Emissionsfaktoren zur Eisen- und Stahlindustrie fuer die Emissionsberichterstattung

    Energy Technology Data Exchange (ETDEWEB)

    Hensmann, Michael; Haardt, Sebastian; Ebert, Dominik [Betriebsforschungsinstitut VDEh-Institut fuer Angewandte Forschung GmbH, Duesseldorf (Germany)

    2012-10-15

    The German Umweltbundesamt (UBA) records emission factors of important groups of emitters of the iron- and steelmaking industry in a central database named ''Zentrales System Emissionen'' (ZSE) since 1990. This data is being used for calculations of emission inventories. The main purposes are the generation of forecasts, calculating emissions of other plants and the appraisal of potential measures for reduction of pollution. This makes it possible to identify and appraise future problems and measures. Because of steadily increasing requirements to data quality and quality assurance, it became necessary to update the ZSE with characteristical emission data in order to give a representative view of relevant stages in the iron- and steelmaking industry with respect to emissions. In 2008, the VDEh-Betriebsforschungsinstitut (BFI) was assigned to determine up-to-date emission factors for the following relevant stages in the iron- and steelmaking industry: - sintering plant - coking plant - blast furnace - steel making (differentiated between oxygen and electric steel making) - production of rolled steel Due to a wide diversity of data quality, a consecutive project to determine the corresponding uncertainty of the emission factors was integrated into the ongoing project. This is necessary to create reliable forecasts of emissions and to meet national and international duties of reporting. The project was supported by 18 companies of the German iron- and steelmaking industry. A total of 40 relevant sources of emissions were identified within the five stages of steelmaking and taken into consideration. The emission data for documenting organic and inorganic components of harmful gas, heavy metals and air borne dusts in the ZSE was taken from the reports of emissions 2008 of the supporting companies and made up for a total of 63 plants. Due to a wide variety of data quality the emissions of point sources and diffuse sources are treated separately. While

  6. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Naiming, E-mail: lnmlz33@163.com [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Guo, Junwen [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xie, Faqin [School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Zou, Jiaojuan; Tian, Wei [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Yao, Xiaofei [School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710032 (China); Zhang, Hongyan; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

    2014-08-30

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance.

  7. Survival of foodborne pathogens on stainless steel surfaces and cross-contamination to foods.

    Science.gov (United States)

    Kusumaningrum, H D; Riboldi, G; Hazeleger, W C; Beumer, R R

    2003-08-25

    The retention of bacteria on food contact surfaces increases the risk of cross-contamination of these microorganisms to food. The risk has been considered to be lowered when the surfaces are dry, partly because bacterial growth and survival would be reduced. However, some non-spore-forming bacteria might be able to withstand dry conditions on surfaces for an extensive period of time. In this study the survival of Salmonella enteritidis, Staphylococcus aureus and Campylobacter jejuni on stainless steel surfaces at different initial levels was determined at room temperature. The transfer rates of these pathogens from kitchen sponges to stainless steel surfaces and from these surfaces to foods were also investigated. Staph. aureus was recovered from the surfaces for at least 4 days when the contamination level was high (10(5) CFU/cm2) or moderate (10(3) CFU/cm2). At low levels (10 CFU/cm2), the surviving numbers decreased below the detection limit (4 CFU/100 cm2) within 2 days. S. enteritidis was recovered from surfaces for at least 4 days at high contamination levels, but at moderate level, the numbers decreased to the detection limit within 24 h and at low level within 1 h. C. jejuni was the most susceptible to slow-air-drying on surfaces; at high contamination levels, the numbers decreased below the detection limit within 4 h. The test microorganisms were readily transmitted from the wet sponges to the stainless steel surfaces and from these surfaces to the cucumber and chicken fillet slices, with the transfer rates varied from 20% to 100%. This study has highlighted the fact that pathogens remain viable on dry stainless steel surfaces and present a contamination hazard for considerable periods of time, dependent on the contamination levels and type of pathogen. Systematic studies on the risks of pathogen transfer associated with surface cleaning using contaminated sponges provide quantitative data from which a model of risks assessment in domestic setting could

  8. Surface modifications of stainless steel to minimise contamination in mass spectrometers

    Science.gov (United States)

    Abda, J.; Douce, D.; Jones, G.; Skeldon, P.; Thompson, G. E.

    2015-12-01

    The effect of electrochemically grown and vapour deposited coatings on the build-up of contamination on stainless steel surfaces in the electrospray ionisation source of a mass spectrometer is investigated, together with their influence on the robustness of the instrument response. Quantification of the contamination build-up on flat samples, using white light interferometry, allowed the identification of the most beneficial treatments. Coating with electrochemically-grown anodic oxide and cathodic oxide films and amorphous carbon films doped with silicon or nitrogen resulted in reduced contamination compared with the uncoated stainless steel surface, and provided improved robustness of the instrument response.

  9. Electron beam surface hardening of 42CrMo4 steel

    Energy Technology Data Exchange (ETDEWEB)

    Jokinen, T.; Meuronen, I. [Valmet Aviation Industries, Linnavuori (Finland). Engine Maintenance

    1997-12-31

    A study is reported in this paper which aims to find the proper parameters of an electron beam machine for using electron beam (EB) hardening on 42CrMo4 steel. Extended service life for engineering components depends on hard, wear resistant surfaces combined with tough base materials. EB hardening is particularly suitable to local treatment of complex components. Although surface hardening of 42CrMo4 steel was successful, careful optimization of process parameters and the hardened layer are required. (UK).

  10. The mechanism of the surface alloy layer creation for cast steel

    Directory of Open Access Journals (Sweden)

    A. Walasek

    2012-01-01

    Full Text Available The paper presents a detailed description of the process of creation of a surface alloy layer (using high-carbon ferrochromium on the cast steel casting. The mechanism of the surface alloy layer is based on the known theories [5,6]. The proposed course of formation of the layers has been extended to decarburization stage of steel. The research included proving the presence of carbon-lean zone. The experiment included the analysis of the distribution of elements and microhardness measurement.

  11. Surface stability and conductivity of a high Cr and Ni austenitic stainless steel plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    TIAN Rujin; SUN Juncai; WANG Jianli

    2006-01-01

    In order to use stainless steel as bipolar plate for PEMFC, electrochemical behavior of a high Cr and Ni austenitic stainless steel was studied in the solutions containing different concentration of H2SO4 and 2 mg·L-1 F-, and interfacial contact resistance was measured after corrosion tests. The experimental results show that the passive current density lowers with decreasing the concentration of H2SO4. The interfacial contact resistance between carbon paper and passive film formed in the simulated PEMFC environment is higher than the goal of bipolar plate for PEMFC. Surface conductivity should be further reduced by surface modification.

  12. Enabling ultra high precision on hard steels using surface defect machining

    OpenAIRE

    2014-01-01

    This paper is an extension to an idea coined during the 13th EUSPEN Conference (P6.23) named "surface defect machining" (SDM). The objective of this work was to demonstrate how a conventional CNC turret lathe can be used to obtain ultra high precision machined surface finish on hard steels without recourse to a sophisticated ultra precision machine tool. An AISI 4340 hard steel (69 HRC) workpiece was machined using a CBN cutting tool with and without SDM. Post-machining measurements by a Form...

  13. Study on composite surface treatment of 38CrMoAl steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, a new composite surface treatment technology of electric brush plating Ni-W alloy and nitrocarburizing composite process of 38CrMoAl steel has been studied .The properties, microstructure and phase composition of the surface layer of 38CrMoAl steel are examined by optical microscopy , scanning electron microscope (SEM) and X-ray diffraction . The experiment on the wear resistance of surface layer is carried out . The effect of the thickness of electric brush plating of Ni-W alloy and the holding time of nitrocarburizing on the properties and the microstructure of surface layer are studied .The results show that good metallurgical bonding is transformed from mechanical bonding in electric brush plating deposits with 38CrMoAl steel; the components of surface deposit microstructure are Ni-base phase with less disperse WC,WN particles . The wear resistance of surface layer of 38CrMoAl steel treated by the composite process has increased 8 times compared with that by nitrocarburizing .The optimum electric brush plating thickness is 20μm , and the optimum holding time of nitrocarburizing is 80 min at 540℃.

  14. Experimental Study on Tribological Properties of Laser Textured 45 Steel Surface

    Directory of Open Access Journals (Sweden)

    Li Zhi Peng

    2016-01-01

    Full Text Available In order to study the influence of pits’ size parameters on the tribological properties of textured friction pairs, using the Nd:YAG laser micro machining system and the “single pulse at the same point, interval more times” processing technics to process the pits on the surface of 45 steel. The dimension parameters of pits texture were obtained by orthogonal experimental design. The tribological experiment of GCr15 pin/45 steel disc was carried out by UMT-2 test machine. The surface morphology of the specimens was analyzed by using scanning electron microscopy. The experimental results show that the pits texture on the surface of 45 steel can effectively reduce the friction coefficient and the wear on the condition of oil-rich lubrication. The textured specimen with diameter 60μm, depth 6μm and surface density 10% has the lowest friction coefficient, and the friction coefficient is reduced by 21% compared with the smooth specimen. By analyzing the wear morphology on the surface of 45 steel, it is found that the surface of pits texture can obviously reduce the wear.

  15. Mathematical model for strip surface roughness of stainless steel in cold rolling process

    Science.gov (United States)

    Chen, Jinshan; Li, Changsheng; Zhu, Tao; Han, Wenlong; Cao, Yong

    2013-05-01

    Surface roughness control is one of the most important subjects during producing stainless steel strips. In this paper, under the conditions of introducing to the concepts of transferring ratio and genetic factor and through the further theoretical analysis, a set of theoretical models about strip surface roughness were put forward in stainless steel cold tandem rolling. Meanwhile, the lubrication experiment in cold rolling process of SUS430 stainless steel strip was carried out in order to comprehensively study surface roughness. The effect of main factors on transferring ratio and genetic factor was analyzed quantitatively, such as reduction, initial thickness, deformation resistance, emulsion technological parameters and so on. Attenuation function equations used for describing roll surface roughness were set up, and also strip surface roughness at the entry of last mill was solved approximately. Ultimately, mathematical model on strip surface roughness for cold tandem rolling of stainless steel was built, and then it was used into the practical production. A great number of statistical results show that experimental data is in excellent agreement with the given regression equations, and exactly, the relative deviation on roughness between calculated and measured is less than 6.34%.

  16. The study of corrosion behavior of laser induced surface improvement (LISI) on steel and aluminum substrates

    Energy Technology Data Exchange (ETDEWEB)

    Lindsey, N.; Vasanth, K.L.

    1999-07-01

    Laser Induced Surface Improvement (LISI) is a new process developed by University of Tennessee Space Institute (UTSI) which employs lasers to melt precursor coatings and portions of the substrate to form a durable corrosion resistant surface. The LISI surface can be tailored to yield a composition that provides minimum impact to the base substrate material while giving good corrosion characteristics. The LISI surface treatment of tungsten carbide was applied on 7075 and 6061 aluminum alloys. The LISI treatment uses a chromium/nickel mixture and a stainless steel type mixture (pseudo stainless steel of 18 wt% chromium, 8 wt% nickel and a trace amount of manganese and silicon) on steel alloy 1010. The corrosion characteristics of these samples were determined in 3.5 wt% NaCl aqueous solution using linear polarization resistance technique. Potentiodynamic scans were run to determine the corrosion rates and optical microscopy was used to examine pitting characteristics of the different surface coatings. The effectiveness of the LISI modified surfaces to protect both steel and aluminum substrates is discussed.

  17. Surface hardening utilizing high-density plasma nitriding on stainless steel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lleonart-Davila, G; Gaudier, J; Rivera, R; Leal, D; Gonzalez-Lizardo, A; Leal-Quiros, E [Plasma Engineering Laboratory, Polytechnic University of Puerto Rico, San Juan, PR 00918 (Puerto Rico)

    2008-10-15

    By using a plasma nitriding procedure at the PUPR Mirror Cusp Plasma machine, surface hardness is increased in 302/304-type stainless steel samples by exposing them to high-ion-density plasma at high vacuum. This method successfully dopes the surface of the material with strengthening nitrogen ions, without the use of chemical procedures that sacrifice the resistance to corrosion of the given material. A 500 V negative bias is placed on the sample exposed to the nitrogen plasma, where high-energy ions are therefore attracted and immersed into the metallic matrix microns into the surface of the stainless steel. This potential maintains a constant surface temperature at approximately 800 deg. C. The plasma parameters including ion density and plasma temperature were diagnosed using single Langmuir probes. The stainless steel samples were then tested using scanning electron microscopy (SEM), and Vickers micro-hardness testing to determine the increment in the surface harness of the material. The SEM showed a significant presence of nitrogen imbedded in the grains of the stainless steel surface.

  18. Surface Nb-ALLOYING on 0.4C-13Cr Stainless Steel: Microstructure and Tribological Behavior

    Science.gov (United States)

    Yu, Shengwang; You, Kai; Liu, Xiaozhen; Zhang, Yihui; Wang, Zhenxia; Liu, Xiaoping

    2016-02-01

    0.4C-13Cr stainless steel was alloyed with niobium using double glow plasma surface alloying and tribological properties of Nb-alloyed steel such as hardness, friction and wear were measured. Effects of the alloying temperature on microstructure and the tribological behavior of the alloyed steel were investigated compared with untreated steel. Formation mechanisms of Nb-alloyed layers and increased wear resistance were also studied. The result shows that after surface Nb-alloying treatment, the 0.4C-13Cr steel exhibits a diffusion adhesion at the alloyed layer/substrate interface and improved tribological property. The friction coefficient of Nb-alloyed steel is decreased by about 0.3-0.45 and the wear rate after Nb-alloying is only 2-5% of untreated steel.

  19. Analysis of the influence of electrolyte on surface finish in electropolished stainless steel

    Science.gov (United States)

    Hernando, M.; Núñez, P. J.; García, E.; Trujillo, R.

    2012-04-01

    Electropolishing is a surface finishing process of metals and alloys that enhances brilliant surface finishes with low surface roughness values. The most widely used electrolytes for the electropolishing of stainless steel are varying concentrations of phosphoric and sulphuric acid, and occasionally additives such as chromic acid. The objective of this study was to assess the performance of three commonly used industrial electrolytes in terms of the surface finish of electropolished stainless steel AISI 316L. Each electrolyte had varying sulphuric-phosphoric acid combinations with or without chromic acid. The following electropolishing conditions were assessed: current density, bath temperature, electropolishing time, and initial surface texture. The results revealed that adding chromic acid to the electrolyte did not significantly enhance surface finish, and electropolishing ranges were quite similar for all three electrolytes.

  20. Cost-Benefit Analysis For Alternative Low-Emission Surface Preparation/ Depainting Technologies for Structural Steel

    Science.gov (United States)

    Lewis, Pattie

    2007-01-01

    Stennis Space Center (SSC), Kennedy Space Center (KSC) and Air Force Space Command (AFSPC) identified particulate emissions and waste generated from the depainting process of steel structures as hazardous materials to be eliminated or reduced. A Potential Alternatives Report, Potential Alternatives Report for Validation of Alternative Low Emission Surface Preparation/Depainting Technologies for Structural Steel, provided a technical analyses of identified alternatives to the current coating removal processes, criteria used to select alternatives for further analysis, and a list of those alternatives recommended for testing. The initial coating removal alternatives list was compiled using literature searches and stakeholder recommendations. The involved project participants initially considered approximately 13 alternatives. In late 2003, core project members selected the following depainting processes to be further evaluated: (1) Plastic Blast Media-Quickstrip(R)-A. (2) Hard Abrasive-Steel-Magic(R). (3) Sponge Blasting-Sponge-Jet(R). (4) Liquid Nitrogen-NItroJet(R). (5) Mechanical Removal with Vacuum Attachment-DESCO and OCM Clean-Air (6) Laser Coating Removal Alternatives were tested in accordance with the Joint Test Protocol for Validation of Alternative Low-Emission Surface Preparation/Depainting Technologies for Structural Steel, and the Field Evaluation Test Plan for Validation of Alternative Low-Emission Surface Preparation/Depainting Technologies for Structural Steel. Results of the testing are documented in the Joint Test Report. This Cost-Benefit Analysis (CBA) focuses on the three alternatives (Quickstrip(R)-A, SteelMagic (R), and Sponge-Jet(R)) that were considered viable alternatives for large area operations based on the results of the field demonstration and lab testing. This CBA was created to help participants determine if implementation of the candidate alternatives is economically justified. Each of the alternatives examined reduced Environmental

  1. Surface processing to improve the fatigue resistance of advanced bar steels for automotive applications

    Directory of Open Access Journals (Sweden)

    David K. Matlock

    2005-12-01

    Full Text Available With the development of new steels and processing techniques, there have been corresponding advances in the fatigue performance of automotive components. These advances have led to increased component life and smaller power transfer systems. New processing approaches to enhance the fatigue performance of steels are reviewed with an emphasis on carburizing and deep rolling. Selected examples are presented to illustrate the importance of the base steel properties on the final performance of surface modified materials. Results on carburized gear steels illustrate the dependence of the fatigue behavior on carburizing process control (gas and vacuum carburizing, alloy additions and microstructure. The importance of retained austenite content, case and core grain size as controlled by processing and microalloy additions, extent of intergranular oxidation, and the residual stress profile on fatigue performance is also illustrated. Specific recent results on the use of microalloying elements (e.g. Nb and process history control to limit austenite grain growth at the higher carburizing temperatures associated with vacuum carburizing are highlighted. For crankshaft applications, deep rolling is highlighted, a process to mechanically work fillet surfaces to improve fatigue resistance. The influence of the deformation behavior of the substrate, as characterized by standard tensile and compression tests, on the ability to create desired surface properties and residual stress profiles will be illustrated with data on several new steels of current and future interest for crankshaft applications.

  2. High surface area stainless steel brushes as cathodes in microbial electrolysis cells.

    Science.gov (United States)

    Call, Douglas F; Merrill, Matthew D; Logan, Bruce E

    2009-03-15

    Microbial electrolysis cells (MECs) are an efficient technology for generating hydrogen gas from organic matter, but alternatives to precious metals are needed for cathode catalysts. We show here that high surface area stainless steel brush cathodes produce hydrogen at rates and efficiencies similar to those achieved with platinum-catalyzed carbon cloth cathodes in single-chamber MECs. Using a stainless steel brush cathode with a specific surface area of 810 m2/m3, hydrogen was produced at a rate of 1.7 +/- 0.1 m3-H2/m3-d (current density of 188 +/- 10 A/m3) at an applied voltage of 0.6 V. The energy efficiency relative to the electrical energy input was 221 +/- 8%, and the overall energy efficiency was 78 +/- 5% based on both electrical energy and substrate utilization. These values compare well to previous results obtained using platinum on flat carbon cathodes in a similar system. Reducing the cathode surface area by 75% decreased performance from 91 +/- 3 A/m3 to 78 +/- 4 A/m3. A brush cathode with graphite instead of stainless steel and a specific surface area of 4600 m2/m3 generated substantially less current (1.7 +/- 0.0 A/m3), and a flat stainless steel cathode (25 m2/m3) produced 64 +/- 1 A/m3, demonstrating that both the stainless steel and the large surface area contributed to high current densities. Linear sweep voltammetry showed that the stainless steel brush cathodes both reduced the overpotential needed for hydrogen evolution and exhibited a decrease in overpotential over time as a result of activation. These results demonstrate for the first time that hydrogen production can be achieved at rates comparable to those with precious metal catalysts in MECs without the need for expensive cathodes.

  3. Die binding van die konfessie

    Directory of Open Access Journals (Sweden)

    P. J. Coetzee

    1970-06-01

    Full Text Available Ons moet waak teen twee uiterstes. Aan die een kant het die dogma as onversoenlike vyand die dogmatisme en aan die ander kant die antidogmatisme — dit hou enersyds die gevaar in van verabsolutering (oorskatting, en ander- syds die gevaar van relativisme (onderskatting.

  4. Surface analysis of 316 stainless steel treated with cold atmospheric plasma

    Science.gov (United States)

    Williams, David F.; Kellar, Ewen J. C.; Jesson, David A.; Watts, John F.

    2017-05-01

    The surface of 316 stainless steel has been modified using cold atmospheric plasma (CAP) to increase the surface free energy (by cleaning the and chemically activating the surface)IN preparation for subsequent processes such as painting, coating or adhesive bonding. The analyses carried out, on CAP treated 316 stainless steel surfaces, includes X-ray photoelectron spectroscopy (XPS), imaging XPS (iXPS), and surface free energy (SFE) analysis using contact angle measurements. The CAP treatment is shown to increase the SFE of as-received 316 stainless steel from ∼39 mJ m-1 to >72 mJ m-1 after a short exposure to the plasma torch. This was found to correlate to a reduction in adventitious carbon, as determined by XPS analysis of the surface. The reduction from ∼90 at% to ∼30% and ∼39 at%, after being plasma treated for 5 min and 15 s respectively, shows that the process is relatively quick at changing the surface. It is suggested that the mechanism that causes the increase in surface free energy is chain scission of the hydrocarbon contamination triggered by free electrons in the plasma plume followed by chemical functionalisation of the metal oxide surface and some of the remaining carbon contamination layer.

  5. Surface characteristics and mechanical properties of high-strength steel wires in corrosive conditions

    Science.gov (United States)

    Xu, Yang; Li, Shunlong; Li, Hui; Yan, Weiming

    2013-04-01

    Cables are always a critical and vulnerable type of structural components in a long-span cable-stayed bridge in normal operation conditions. This paper presents the surface characteristics and mechanical performance of high-strength steel wires in simulated corrosive conditions. Four stress level (0MPa, 300MPa, 400MPa and 500MPa) steel wires were placed under nine different corrosive exposure periods based on the Salt Spray Test Standards ISO 9227:1990. The geometric feathers of the corroded steel wire surface were illustrated by using fractal dimension analysis. The mechanical performance index including yielding strength, ultimate strength and elastic modulus at different periods and stress levels were tested. The uniform and pitting corrosion depth prediction model, strength degradation prediction model as well as the relationship between strength degradation probability distribution and corrosion crack depth would be established in this study.

  6. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Bataev, I.A., E-mail: ivanbataev@ngs.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Golkovskii, M.G., E-mail: M.G.Golkovski@inp.nsk.su [Budker Institute of Nuclear Physics SB RAS, Lavrentieva Prospect 11, 630090 Novosibirsk (Russian Federation); Losinskaya, A.A., E-mail: anna.losinskaya@mail.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Bataev, A.A., E-mail: bataev@adm.nstu.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Popelyukh, A.I., E-mail: aip13@mail.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation); Hassel, T., E-mail: hassel@iw.uni-hannover.de [Leibniz University, Welfengarten 1, 30167 Hannover (Germany); Golovin, D.D., E-mail: ddgolovin@yandex.ru [Novosibirsk State Technical University, K. Marks 20, 630092 Novosibirsk (Russian Federation)

    2014-12-15

    Highlights: • Steel specimens were carburized by non-vacuum electron-beam cladding. • The depth of the clad layers reached 2.6 mm. • The cladding rate was 1.8 m{sup 2}/h, the quenching rate 12.6 m{sup 2}/h. • The microhardness of the quenched and tempered layers reached 8 GPa. - Abstract: In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron–graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron–graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  7. Die instelling van die doop

    Directory of Open Access Journals (Sweden)

    J. L. Venter

    1989-06-01

    Full Text Available Die eerste plek in die evangeliebeskrywings waar daar van die doop as ’n opdrag van Jesus Christus gepraat word en waar die betekenis die duidelikste uitkristalliseer, staan in Matteus 28 : 16 - 20. Heilshistories gesien, is dit die begin van kerklike inlywing van die wat gehoor het hoedat Jesus sy koninkryk proklameer, die evangelie aanvaar en tot bekering kom. Vir die doel van hierdie artikel word hierdie gedeelte ondersoek om te sien hoe die instelling geskied het, wat die plek en betekenis van die Christelike doop is.

  8. Surface electrical properties of stainless steel fibres: An AFM-based study

    Science.gov (United States)

    Yin, Jun; D'Haese, Cécile; Nysten, Bernard

    2015-03-01

    Atomic force microscopy (AFM) electrical modes were used to study the surface electrical properties of stainless steel fibres. The surface electrical conductivity was studied by current sensing AFM and I-V spectroscopy. Kelvin probe force microscopy was used to measure the surface contact potential. The oxide film, known as passivation layer, covering the fibre surface gives rise to the observation of an apparently semiconducting behaviour. The passivation layer generally exhibits a p-type semiconducting behaviour, which is attributed to the predominant formation of chromium oxide on the surface of the stainless steel fibres. At the nanoscale, different behaviours are observed from points to points, which may be attributed to local variations of the chemical composition and/or thickness of the passivation layer. I-V curves are well fitted with an electron tunnelling model, indicating that electron tunnelling may be the predominant mechanism for electron transport.

  9. Micro/nano engineering on stainless steel substrates to produce superhydrophobic surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Beckford, Samuel; Zou Min, E-mail: mzou@uark.edu

    2011-12-30

    Creating micro-/nano-scale topography on material surfaces to change their wetting properties has been a subject of much interest in recent years. Wenzel in 1936 and Cassie and Baxter in 1944 proposed that by microscopically increasing the surface roughness of a substrate, it is possible to increase its hydrophobicity. This paper reports the fabrication of micro-textured surfaces and nano-textured surfaces, and the combination of both on stainless steel substrates by sandblasting, thermal evaporation of aluminum, and aluminum-induced crystallization (AIC) of amorphous silicon (a-Si). Meanwhile, fluorinated carbon films were used to change the chemical composition of the surfaces to render the surfaces more hydrophobic. These surface modifications were investigated to create superhydrophobic surfaces on stainless steel substrates. The topography resulting from these surface modifications was analyzed by scanning electron microscopy and surface profilometry. The wetting properties of these surfaces were characterized by water contact angle measurement. The results of this study show that superhydrophobic surfaces can be produced by either micro-scale surface texturing or nano-scale surface texturing, or the combination of both, after fluorinated carbon film deposition.

  10. Influence of surface defects on the fatigue crack initiation in pearlitic steel

    Directory of Open Access Journals (Sweden)

    Toribio Jesús

    2014-06-01

    Full Text Available Tensile fatigue tests were performed under load control, with constant stress range Δσ on pearlitic steel wires, from the hot rolled bar to the commercial prestressing steel wire (which has undergone seven cold drawing steps. Results show that fatigue cracks in pearlitic steels initiate at the wire surface starting from small defects, whose size decreases with the drawing process. Fatigue cracks created from defects (initiation phase exhibit a fractographic appearance consisting of ductile microtearing events which can be classified as tearing topography surface or TTS, and exhibit a remarkably lower spacing in the prestressing steel wire than in the hot rolled bar. In addition, some S-N tests were performed in both material forms under a stress range of about half the yield strength. In these tests, the main part of the fatigue life corresponds to the propagation stage in the hot rolled bar whereas such a main part of the life is associated with the initiation stage in the case of the prestressing steel wire.

  11. Electrochemical behavior of SUS316L stainless steel after surface modification

    Institute of Scientific and Technical Information of China (English)

    梁成浩; 郭亮; 陈婉; 刘敬肖

    2003-01-01

    The surface modification for SUS316L stainless steel was carried out by electroplating Rh, ion beam assisted deposition Ta2O5 and sol-gel-derived TiO2. In Tyrodes stimulated body fluid, the surface modified samples were investigated with electrochemical techniques. The results indicate that the electrochemical stability and dissolution are improved significantly after surface modification. Moreover, as to ion beam assisted deposition Ta2O5 and sol-gel-derived TiO2 film, the metals d orbit electron holes filled up by the oxygen electrons make against the adsorption of hydrogen. Thus the cathode process, which is controlled by the hydrogen reduction, is held back. X-ray diffraction analysis of SUS316L stainless steel after surface modification reveal that each method forms the uniform and compact film on SUS316L stainless steel. These films prevent the dissolving of elements and improve passivation property of the SUS316L stainless steel.

  12. Influence of the surface finishing on electrochemical corrosion characteristics of AISI 316L stainless steel

    Directory of Open Access Journals (Sweden)

    Sylvia Dundeková

    2015-05-01

    Full Text Available Stainless steels from 316 group are very often and successfully uses for medical applications where the good mechanical and chemical properties in combination with non-toxicity of the material assure its safe and long term usage. Corrosion properties of AISI 361L stainless steel are strongly influenced by surface roughness and treatment of the engineering parts (specimens and testing temperature. Electrochemical characteristics of ground, mechanically polished and passivated AISI 316L stainless steel specimens were examined with the aim to identify the polarization resistance evolution due to the surface roughness decrease. Results obtained on mechanically prepared specimens where only natural oxide layer created due to the exposure of the material to the corrosion environment was protecting the materials were compared to the passivated specimens with artificial oxide layer. Also the influence of temperature and stabilization time before measurement were taken into account when discussing the obtained results. Positive influence of decreasing surface roughness was obtained as well as increase of polarization resistance due to the chemical passivation of the surface. Increase of the testing temperature and short stabilization time of the specimen in the corrosion environment were observed negatively influencing corrosion resistance of AISI 316L stainless steel.

  13. Influence of Plastic Deformation on Low Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin;

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of two commercial austenitic stainless steels: AISI 304 and EN 1.4369. The materials were plastically deformed to different equivalent strains by uniaxial...

  14. Grafting of ionic liquids on stainless steel surface for antibacterial application.

    Science.gov (United States)

    Pang, Li Qing; Zhong, Li Juan; Zhou, Hui Fang; Wu, Xue E; Chen, Xiao Dong

    2015-02-01

    Stainless steel (SS) is favored for many uses due to its excellent chemical resistance, thermal stability and mechanical properties. Biofilms can be formed on stainless steel and may lead to serious hygiene problems and economic losses in many areas, e.g. food processing, public infrastructure and healthcare. For the first time, our work endeavored to make SS having antibacterial properties, ionic liquids (ILs) were grafted on SS surface via silane treatment followed by thiol-ene click reaction. The chemical structure and composition of the ILs grafted stainless-steel coupon surfaces were characterized by X-ray photoelectron spectroscopy (XPS) and attenuated total reflection-Fourier transform infrared (ATR-FTIR) spectroscopy. The antibacterial activity has been investigated, and the results showed that the ILs grafted SS surface exhibited significant antibacterial effects against Gram-negative Escherichia coli. Additionally, the results obtained here indicated that the ILs used here having bromide anion showed much better antibacterial activity against E. coli than the corresponding ILs with tetrafluoroborate and hexafluorophosphate as anions. These results obtained here can help to design novel and more efficient stainless steel having antibacterial surface.

  15. Fatigue fracture surface analysis in C45 steel specimens using X-Ray fractography

    NARCIS (Netherlands)

    Rajanna, K.; Kolster, B.H.; Pathiraj, B.

    1991-01-01

    X-Ray fractography is a useful technique to analyse the mechanisms operating in fracture and involves an examination of the fracture surface. In the present investigation, this technique has been employed to study the fatigue fracture behaviour of a medium carbon steel of C45 grade in different heat

  16. Preparation and surface characterization of HMDI-activated 316L stainless steel for coronary artery stents.

    Science.gov (United States)

    Chuang, T-W; Chen, M-H; Lin, F-H

    2008-06-01

    Poor compatibility between blood and metallic coronary artery stents is one reason for arterial restenosis. Immobilization of anticoagulant agents on the stent's surface is feasible for improving compatibility. We examined possible surface-coupling agents for anticoagulant agent immobilization. Hexamethylene diisocyanate (HMDI) and 3-aminopropyl-triethoxysilane (APTS) were examined as surface-coupling agents to activate 316L stainless steel (e.g., stent material). The activated surface was characterized using Fourier transformation infrared spectroscopy (FTIR), atomic force microscope (AFM), surface plasmon resonance (SPR), and trinitrobenzene sulfonic acid (TNBS) assay. In FTIR analysis, HMDI and APTS were both covalently linked to 316L stainless steel. In AFM analysis, it was found that the HMDI-activated surface was smoother than the APTS-activated one. In SPR test, the shift of SPR angle for the APTS-activated surface was much higher than that for the HMDI-activated surface after being challenged with acidic solution. TNBS assay was used to determine the amount of immobilized primary amine groups. The HMDI-activated surface was found to consist of about 1.32 micromol/cm(2) amine group, whereas the APTS-activated surface consisted of only 0.89 micromol/cm(2) amine group. We conclude that the HMDI-activated surface has more desirable surface characteristics than the APTS-activated surface has, such as chemical stability and the amount of active amine groups.

  17. The properties and microstructure of padding welds built up on the surface of forging dies

    Directory of Open Access Journals (Sweden)

    S. Pytel

    2010-07-01

    Full Text Available The study presents selected results of the examinations of the properties and microstructure of weld overlays built up with the UTOP38,F-812 and F-818 welding wires on a substrate of the 42CrMo4 structural steel. Among others, the following investigations were carriedout: bend tests, hardness measurements and determination of ferrite content in a bainitic-martensitic microstructure of UTOP38 and F-812layers.

  18. Measurement of contact angle between stainless steel surface and carbon dioxide by pendant drop method

    Institute of Scientific and Technical Information of China (English)

    PEI NianQiang; GUO KaiHua; LIU Jie; LI TingXun

    2008-01-01

    To measure contact angle between CO2 and solid surface,in this study a visual high-pressure vessel has been developed,with a corresponding well-controlled constant temperature system.Pendant drop method is applied to the investigation of the contact angles of CO2 on a stainless steel surface in its own vapor.The image of the pendant drop is recorded by a camera,and a B-Snake method is used to analyze the contour and the contact angle of the droplet.The experimental results have provided a set of well tested data,which show that CO2 has good infiltration into stainless steel surface and the de-veloped method can be used as a standard testing one for measuring the contact angle between high-pressure liquid and solid surface.

  19. Engineering the residual stress state and microstructure of stainless steel with mechanical surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Turski, M.; Clitheroe, S.; Withers, P.J. [Manchester University, School of Materials, Manchester (United Kingdom); Evans, A.D. [Paul Scherrer Institut, Villigen-PSI (Switzerland); Rodopoulos, C. [University of Patras, Patras (Greece); Hughes, D.J. [Institut Laue Langevin, Grenoble (France)

    2010-06-15

    Four mechanical surface treatments have been considered for the application to austenitic stainless steel structures. Shot peening (SP), laser shock peening (LSP), ultrasonic impact treatment (UIT) and water jet cavitation peening (WJCP), also known as cavitation shotless peening (CSP), have been applied to 8 mm thick Type 304 austenitic stainless steel coupons. This study considers the merits of each of these mechanical surface treatments in terms of their effect on the surface roughness, microstructure, level of plastic work and through thickness residual stress distribution. Microstructural studies have revealed the formation of martensite close to the treated surface for each process. Residual stress measurements in the samples show compressive stresses to a significantly greater depth for the LSP, UIT and WJCP samples compared to the more conventional SP treated sample. (orig.)

  20. Atomic force microscopy of surface topography of nitrogen plasma treated steel

    CERN Document Server

    Mahboubi, F

    2002-01-01

    Nitriding of steels, using plasma environments has been practiced for many years. A lot of efforts have been put on developing new methods, such as plasma immersion ion implantation (Pl sup 3) and radio frequency (RF) plasma nitriding, for mass transfer of nitrogen into the surface of the work piece. This article presents the results obtained from an in depth investigation of the surface morphology of the treated samples, carried out using an atomic force microscope. Samples from a microalloyed steel, were treated by both methods for 5 hours at different temperatures ranging from 350 to 550 sup d eg sup C in 75% N sub 2 -25% H sub 2 atmosphere. It has been found that the surface of the samples treated by PI sup 3 technique, although having more favorable properties, were rougher than the surfaces treated by RF plasma nitriding.

  1. Detection for transverse corner cracks of steel plates' surface using wavelet

    Institute of Scientific and Technical Information of China (English)

    Qiong ZHOU; Qi AN

    2009-01-01

    An algorithm is presented for detecting transverse comer cracks at a steel plate surface using wavelet transform. According to characteristics of trans-verse comer crack images, the wavelet transform is used for the multi-scale analysis of detecting the image edges and disintegrating the image into four directions at the same time. The proper threshold value is chosen to segment the image into vertical components to obtain the final detection result. The experiment shows that transverse comer cracks of steel plates can be more effectively extracted by the proposed method than the other two common methods.

  2. Modification of the Steel Surface Treated by a Volume Discharge Plasma in Nitrogen at Atmospheric Pressure

    Science.gov (United States)

    Erofeev, M. V.; Shulepov, M. A.; Ivanov, Yu. F.; Oskomov, K. V.; Tarasenko, V. F.

    2016-03-01

    Effect of volume discharge plasma initiated by an avalanche electron beam on the composition, structure, and properties of the surface steel layer is investigated. Voltage pulses with incident wave amplitude up to 30 kV, full width at half maximum of about 4 ns, and wave front of about 2.5 ns were applied to the gap with an inhomogeneous electric field. Changes indicating the hardening effect of the volume discharge initiated by an avalanche electron beam are revealed in St3-grade steel specimens treated by the discharge of this type.

  3. INFLUENCE OF CARBON CONTENT OF MARTENSITE STEELS ON HARDNESS RE-DISTRIBUTION NEAR WORN SURFACE

    Institute of Scientific and Technical Information of China (English)

    Y.P. Ma

    2002-01-01

    After three-body abrasion, the hardness re-distribution near the worn surface has aclose relationship with the carbon content of martensite steel. It is considered thatthere is a competition between the work-hardening and the temper softening, whichresults from deformation and friction heat of material. When the carbon content ofmartensite steel is below about 0.6%, the subsurface hardness distribution of materialis a softened layer sandwiched between two hardened layers, but above 0.6%C, nosoftened region appears on the hardness re-distribution curve.

  4. 国内外热作模具钢发展现状与趋势%Development status and trend of hot working die steels at home and abroad

    Institute of Scientific and Technical Information of China (English)

    吴晓春; 左鹏鹏

    2013-01-01

    简要介绍了国内外热作模具钢市场及产品现状,分析了目前热作模具钢研究中面临的技术难题。通过对近年来国内外新型热作模具钢研究现状和发展动态的阐述,预测了未来热作模具钢的研究方向和发展趋势,对了解国内外热作模具钢的发展现状与趋势有较大参考价值。%A brief introduction to the market and product status of die steels at home and abroad was made and several technical problems encountered in the fabrication of die steels were discussed. The research and development state of new hot working die steels in recent years were reviewed. Finally, the future research and development trends of prod-ucts were predicted.

  5. Influence of Surface Roughness of Stainless steel on Microbial Adhesion

    DEFF Research Database (Denmark)

    Bagge, D.; Hilbert, Lisbeth Rischel; Gram, L.

    2002-01-01

    Bacterial adhesion and biofilm formation is of growing interest in the food processing industry where bacteria can survive on surfaces and resist cleaning and disinfection. The condition of the surfaces (eg lack of cracks) and their general roughness is assumed to be important for the hygienic st...

  6. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    Science.gov (United States)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  7. Laser surface pretreatment of 100Cr6 bearing steel – Hardening effects and white etching zones

    Energy Technology Data Exchange (ETDEWEB)

    Buling, Anna, E-mail: a.buling@hs-osnabrueck.de [Faculty of Engineering and Computer Science, University of Applied Sciences, 49009 Osnabrück (Germany); Sändker, Hendrik; Stollenwerk, Jochen [Fraunhofer Institute for Laser Technology ILT, Steinbachstrasse 15, 52074 Aachen (Germany); Krupp, Ulrich; Hamann-Steinmeier, Angela [Faculty of Engineering and Computer Science, University of Applied Sciences, 49009 Osnabrück (Germany)

    2016-08-15

    Highlights: • Laser surface pretreatment of the bearing steel 100Cr6 is performed. • Microstructural changes of the surface are examined by light microscopy and SEM. • Topographical changes are observed using white light interferometry. • Micro-hardness testing show the existence of very hard white etching zones (WEZ). • WEZ are attributed to near-surface reaustenitization and rapid quenching. • Dark etching zones (DEZ) are found at the laser path edges after laser pretreatment. - Abstract: In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1–1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  8. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  9. Nickel-free manganese bearing stainless steel in alkaline media-Electrochemistry and surface chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Elsener, B., E-mail: belsener@unica.i [Dipartimento di Chimica Inorganica ed Analitica, Universita di Cagliari, SS 554 bivio per Sestu, I-09042 Monserrato (Italy); ETH Zurich, Institute for Building Materials, ETH Hoenggerberg, CH-8093 Zurich (Switzerland); Addari, D. [Dipartimento di Chimica Inorganica ed Analitica, Universita di Cagliari, SS 554 bivio per Sestu, I-09042 Monserrato (Italy); Coray, S. [ETH Zurich, Institute for Building Materials, ETH Hoenggerberg, CH-8093 Zurich (Switzerland); Rossi, A., E-mail: rossi@unica.i [Dipartimento di Chimica Inorganica ed Analitica, Universita di Cagliari, SS 554 bivio per Sestu, I-09042 Monserrato (Italy)

    2011-04-30

    Research highlights: {yields} New nickel-free manganese bearing 18Cr18Mn2Mo stainless steel in alkaline media. {yields} XPS analysis shows Mo(VI) enrichment up to 6% in the passive film upon ageing. {yields} No pitting corrosion in alkaline media (pH 13) up to 4 M NaCl (14 wt%). {yields} Promising alternative stainless steel for reinforcement in concrete. - Abstract: The use of austenitic nickel-containing stainless steels as concrete reinforcement offers excellent corrosion protection for concrete structures in harsh chloride bearing environments but is often limited due to the very high costs of these materials. Manganese bearing nickel-free stainless steels can be a cost-effective alternative for corrosion resistant reinforcements. Little, however, is known about the electrochemistry and even less on surface chemistry of these materials in alkaline media simulating concrete pore solutions. In this work a combined electrochemical (ocp = open circuit potential) and XPS (X-ray photoelectron spectroscopy) surface analytical investigation on the austenitic manganese bearing DIN 1.4456 (X8CrMnMoN18-18-2) stainless steel immersed into 0.1 M NaOH and more complex alkaline concrete pore solutions was performed. The results show that the passive film composition changes with immersion time, being progressively enriched in chromium oxy-hydroxide becoming similar to the conventional nickel-containing stainless steels. The composition of the metal interface beneath the passive film is strongly depleted in manganese and enriched in iron; chromium has nearly the nominal composition. The results are discussed regarding the film growth mechanism (ageing) of the new nickel-free stainless steel in alkaline solutions compared to traditional austenitic steels. Combining the results from pitting potential measurements with the composition of the passive film and the underlying metal interface, it can be concluded that the resistance against localized corrosion of the new nickel

  10. Restoration of obliterated engraved marks on steel surfaces by chemical etching reagent.

    Science.gov (United States)

    Song, Qingfang

    2015-05-01

    Chemical etching technique is widely used for restoration of obliterated engraved marks on steel surface in the field of public security. The consumed thickness of steel surface during restoration process is considered as a major criterion for evaluating the efficiency of the chemical etching reagent. The thinner the consumed thickness, the higher the restoration efficiency. According to chemical principles, maintaining the continuous oxidative capabilities of etching reagents and increasing the kinetic rate difference of the reaction between the engraved and non-engraved area with the chemical etching reagent can effectively reduce the consumed steel thickness. The study employed steel surface from the engine case of motorcycle and the car frame of automobile. The chemical etching reagents are composed of nitric acid as the oxidizer, hydrofluoric acid as the coordination agent and mixed with glacial acetic acid or acetone as the solvents. Based on the performance evaluation of three different etching reagents, the one composed of HNO3, HF and acetone gave the best result.

  11. Portable hyperspectral fluorescence imaging system for detection of biofilms on stainless steel surfaces

    Science.gov (United States)

    Jun, Won; Lee, Kangjin; Millner, Patricia; Sharma, Manan; Chao, Kuanglin; Kim, Moon S.

    2008-04-01

    A rapid nondestructive technology is needed to detect bacterial contamination on the surfaces of food processing equipment to reduce public health risks. A portable hyperspectral fluorescence imaging system was used to evaluate potential detection of microbial biofilm on stainless steel typically used in the manufacture of food processing equipment. Stainless steel coupons were immersed in bacterium cultures, such as E. coli, Pseudomonas pertucinogena, Erwinia chrysanthemi, and Listeria innocula. Following a 1-week exposure, biofilm formations were assessed using fluorescence imaging. In addition, the effects on biofilm formation from both tryptic soy broth (TSB) and M9 medium with casamino acids (M9C) were examined. TSB grown cells enhance biofilm production compared with M9C-grown cells. Hyperspectral fluorescence images of the biofilm samples, in response to ultraviolet-A (320 to 400 nm) excitation, were acquired from approximately 416 to 700 nm. Visual evaluation of individual images at emission peak wavelengths in the blue revealed the most contrast between biofilms and stainless steel coupons. Two-band ratios compared with the single-band images increased the contrast between the biofilm forming area and stainless steel coupon surfaces. The 444/588 nm ratio images exhibited the greatest contrast between the biofilm formations and stainless coupon surfaces.

  12. The effect of surface morphology on the friction of electrogalvanized sheet steel in forming processes

    Energy Technology Data Exchange (ETDEWEB)

    Skarpelos, P. N. [Lawrence Berkeley Lab., CA (United States); California Univ., Berkeley, CA (United States). Dept. of Materials Science and Mineral Engineering

    1993-12-01

    The effect in the drawbead simulator test were evaluated for a set of commercially coated steels and a set of laboratory coated steels with underlying surfaces produced by laser textured, shot blast, and electro-discharge textured rolls. In general, surfaces with higher roughness (R{sub a} parameter) measured lower friction in the DBS tests. The requisite roughness amplitude necessary for low friction was moderated somewhat by having a more closely spaced roughness as described by the median wavelength, {lambda}m, of the power spectrum. This effect is due to interaction with the lubricant by the micro-roughness imparted by the galvanizing process. The lubricant tends to be retained better by the surfaces with the micro-roughness, thereby increasing the amount of elasto- and plasto-hydrodynamic support of the load. Other variables, such as large variations in thickness of the sheet can mask the effect of the surface by changing the actual distance of sliding contact during the DBS test. For tests where the amount of sliding is similar, the effect of roughness is significant. The friction measured for EG steels in the DBS test is dominated by deformation of the surface with plowing by the asperities of the tooling adding to that caused by the deformation. The size of the plow marks in the deformed surfaces corresponds to the roughness of the tooling and no significant evidence of wear particles was observed.

  13. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    Science.gov (United States)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  14. Methods of improvement in hardness of composite surface layer on cast steel

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-08-01

    Full Text Available The paper presents a method of usable properties of surface layers improvement of cast carbon steel 200–450, by put directly in founding process a composite surface layer on the basis of Fe-Cr-C alloy and next its remelting with use of welding technology TIG – Tungsten Inert Gas. Technology of composite surface layer guarantee mainly increase in hardness and abrasive wear resistance of cast steel castings on machine elements. This technology can be competition for generally applied welding technology (surfacing by welding and thermal spraying. However the results of studies show, that is possible to connection of both methods founding and welding of surface hardening of cast steel castings. In range of experimental plan was made test castings with composite surface layer, which next were remelted with energy 0,8 and 1,6 kJ/cm. Usability for industrial applications of test castings was estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  15. Stainless steel surface wettability control via laser ablation in external electric field

    Science.gov (United States)

    Serkov, A. A.; Shafeev, G. A.; Barmina, E. V.; Loufardaki, A.; Stratakis, E.

    2016-12-01

    Laser ablation of stainless steel in external electric field (up to 10 kV/cm) is experimentally studied. The dependencies of both morphology and chemical properties of surface structures on laser parameters and electric field strength are investigated. Surface wettability properties of the laser-treated samples are considered by means of contact angle measurement. It is shown that under certain conditions laser irradiation in external electric field can render the surface superhydrophobic. Influence of electric field on the laser surface treatment is discussed on basis of its impact on melt solidification and oxidation processes.

  16. Development of Fractal Dimension and Characteristic Roughness Models for Turned Surface of Carbon Steels

    Science.gov (United States)

    Zuo, Xue; Zhu, Hua; Zhou, Yuankai; Ding, Cong; Sun, Guodong

    2016-08-01

    Relationships between material hardness, turning parameters (spindle speed and feed rate) and surface parameters (surface roughness Ra, fractal dimension D and characteristic roughness τ∗) are studied and modeled using response surface methodology (RSM). The experiments are carried out on a CNC lathe for six carbon steel material AISI 1010, AISI 1020, AISI 1030, AISI 1045, AISI 1050 and AISI 1060. The profile of turned surface and the surface roughness value are measured by a JB-5C profilometer. Based on the profile data, D and τ∗ are computed through the root-mean-square method. The analysis of variance (ANOVA) reveals that spindle speed is the most significant factors affecting Ra, while material hardness is the most dominant parameter affecting τ∗. Material hardness and spindle speed have the same influence on D. Feed rate has less effect on three surface parameters than spindle speed and material hardness. The second-order models of RSM are established for estimating Ra, D and τ∗. The validity of the developed models is approximately 80%. The response surfaces show that a surface with small Ra and large D and τ∗ can be obtained by selecting a high speed and a large hardness material. According to the established models, Ra, D and τ∗ of six carbon steels surfaces can be predicted under cutting conditions studied in this paper. The results have an instructive meaning to estimate the surface quality before turning.

  17. Effect of surface finishing on the oxidation behaviour of a ferritic stainless steel

    Science.gov (United States)

    Ardigo-Besnard, M. R.; Popa, I.; Heintz, O.; Chassagnon, R.; Vilasi, M.; Herbst, F.; Girardon, P.; Chevalier, S.

    2017-08-01

    The corrosion behaviour and the oxidation mechanism of a ferritic stainless steel, K41X (AISI 441), were evaluated at 800 °C in water vapour hydrogen enriched atmosphere. Mirror polished samples were compared to as-rolled K41X material. Two different oxidation behaviours were observed depending on the surface finishing: a protective double (Cr,Mn)3O4/Cr2O3 scale formed on the polished samples whereas external Fe3O4 and (Cr,Fe)2O3 oxides grew on the raw steel. Moreover, isotopic marker experiments combined with SIMS analyses revealed different growth mechanisms. The influence of surface finishing on the corrosion products and growth mechanisms was apprehended by means of X-ray photoelectron spectroscopy (XPS) and residual stress analyses using XRD at the sample surfaces before ageing.

  18. Surface modification of ferritic steels using MEVVA and duoplasmatron ion sources.

    Science.gov (United States)

    Kulevoy, Timur V; Chalyhk, Boris B; Fedin, Petr A; Sitnikov, Alexey L; Kozlov, Alexander V; Kuibeda, Rostislav P; Andrianov, Stanislav L; Orlov, Nikolay N; Kravchuk, Konstantin S; Rogozhkin, Sergey V; Useinov, Alexey S; Oks, Efim M; Bogachev, Alexey A; Nikitin, Alexander A; Iskandarov, Nasib A; Golubev, Alexander A

    2016-02-01

    Metal Vapor Vacuum Arc (MEVVA) ion source (IS) is a unique tool for production of high intensity metal ion beam that can be used for material surface modification. From the other hand, the duoplasmatron ion source provides the high intensity gas ion beams. The MEVVA and duoplasmatron IS developed in Institute for Theoretical and Experimental Physics were used for the reactor steel surface modification experiments. Response of ferritic-martensitic steel specimens on titanium and nitrogen ions implantation and consequent vacuum annealing was investigated. Increase in microhardness of near surface region of irradiated specimens was observed. Local chemical analysis shows atom mixing and redistribution in the implanted layer followed with formation of ultrafine precipitates after annealing.

  19. Surface modification of ferritic steels using MEVVA and duoplasmatron ion sources

    Energy Technology Data Exchange (ETDEWEB)

    Kulevoy, Timur V., E-mail: kulevoy@itep.ru; Orlov, Nikolay N.; Rogozhkin, Sergey V.; Bogachev, Alexey A.; Nikitin, Alexander A.; Iskandarov, Nasib A.; Golubev, Alexander A. [State Scientific Center of the Russian Federation, Institute for Theoretical and Experimental Physics of National Research Centre “Kurchatov Institute,” Moscow (Russian Federation); National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Chalyhk, Boris B.; Fedin, Petr A.; Sitnikov, Alexey L.; Kozlov, Alexander V.; Kuibeda, Rostislav P.; Andrianov, Stanislav L. [State Scientific Center of the Russian Federation, Institute for Theoretical and Experimental Physics of National Research Centre “Kurchatov Institute,” Moscow (Russian Federation); Kravchuk, Konstantin S.; Useinov, Alexey S. [Technological Institute for Superhard and Novel Carbon Materials, Moscow (Russian Federation); Oks, Efim M. [Institute of High Current Electronics SB RAS, Tomsk (Russian Federation); Tomsk State University of Control System and Radioelectronics, Tomsk (Russian Federation)

    2016-02-15

    Metal Vapor Vacuum Arc (MEVVA) ion source (IS) is a unique tool for production of high intensity metal ion beam that can be used for material surface modification. From the other hand, the duoplasmatron ion source provides the high intensity gas ion beams. The MEVVA and duoplasmatron IS developed in Institute for Theoretical and Experimental Physics were used for the reactor steel surface modification experiments. Response of ferritic-martensitic steel specimens on titanium and nitrogen ions implantation and consequent vacuum annealing was investigated. Increase in microhardness of near surface region of irradiated specimens was observed. Local chemical analysis shows atom mixing and redistribution in the implanted layer followed with formation of ultrafine precipitates after annealing.

  20. The surface cleanliness of 316 L + N stainless steel studied by SIMS and AES

    CERN Document Server

    Mathewson, A G

    1974-01-01

    Some cleaning methods for 316 L+N stainless steel including solvent cleaning, high temperature treatment in vacuo and gas discharge cleaning have been studied by SIMS and AES with a view to providing a clean vacuum chamber surface with low gas desorption under ion bombardment. After solvent cleaning the main surface contaminant was found to be C and its associated compounds. Laboratory investigations on small samples of stainless steel showed that clean surfaces could be obtained by heating in vacuo to 800 degrees C followed by exposure to air and by argon or argon/10% oxygen discharge cleaning. Due to a cross contamination within the vacuum system, the 800 degrees C treated chamber gave positive desorption coefficients under ion bombardment. The pure argon discharge cleaned chambers proved stable giving negative desorption coefficients up to 2200 eV ion energy even after several weeks storage discharge treatment and installation. (10 refs).

  1. Microstructural Evolution of Surface Layer of TWIP Steel Deformed by Mechanical Attrition Treatment

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    A nanocrystalline layer was synthesized on the surface of TWIP steel samples by surface mechanical attri- tion treatment (SMAT) under varying durations. Microhardness variation was examined along the depth of the de- formation layer. Microstructural characteristics of the surface at the TWIP steel SMATed for 90 min were observed and analyzed by optical microscope, x-ray diffraction, transmission and high-resolution electron microscope. The re- sults show that the orientation of austenite grains weakens, and a-martensite transformation occurs during SMAT. During the process of SMAT, the deformation twins generate and divide the austenite grains firstly~ then a-martens- ite transformation occurs beside and between the twin bundles~ after that the martensite and austenite grains rotate to accommodate deformation, and the orientations of martensite and between martensite and residual austenite increase; lastly the randomly oriented and uniform-sized nanocrystallir~e layers are formed under continuous deformation.

  2. Diffusion of C and Cr During Creation of Surface Layer on Cast Steel Casting

    Directory of Open Access Journals (Sweden)

    Szajnar J.

    2014-10-01

    Full Text Available In paper a method of improvement in utility properties of unalloyed cast steel casting in result of diffusion of C and Cr in process of creation of surface layer is presented. The aim of paper was determination of diffusion range of basic elements of alloyed surface layer. Moreover a quantitative analysis of carbides phase strengthens alloyed surface layer of casting was carried out. The results of studies shown that important factors of surface layer creation are maximal temperature Tmax on granular insert – cast steel boundary dependent of pouring temperature, granularity Zw of Fe-Cr-C alloy insert and thickness of casting wall gśo. On the basis of obtained results was affirmed that with increase of thickness of casting wall increases range of diffusion in solid state in Fe-Cr-C grains and in liquid state. Moreover the range of Tmax = 13001500oC favours creation of the proper alloyed surface layers on cast steel.

  3. Laser surface pretreatment of 100Cr6 bearing steel - Hardening effects and white etching zones

    Science.gov (United States)

    Buling, Anna; Sändker, Hendrik; Stollenwerk, Jochen; Krupp, Ulrich; Hamann-Steinmeier, Angela

    2016-08-01

    In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1-1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  4. Microscopic work function anisotropy and surface chemistry of 316L stainless steel using photoelectron emission microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Barrett, N., E-mail: nick.barrett@cea.fr [CEA, IRAMIS, SPEC, LENSIS, F-91191 Gif-sur-Yvette (France); Renault, O. [CEA, LETI, Minatec Campus, F-38054 Grenoble Cedex 09 (France); Lemaître, H. [Université de Cergy-Pontoise, Rue d’Eragny, Neuville sur Oise, 95 031 Cergy-Pontoise (France); Surface Dynamics Laboratory, Institut for Fysik og Astronomi Aarhus Universitet, Ny Munkegade 120, 8000 Aarhus C (Denmark); Bonnaillie, P. [CEA, DEN, DANS, DMN, SRMP, F-91191 Gif-sur-Yvette (France); Barcelo, F. [CEA, DEN, DANS, DMN, SRMA, LA2M, F-91191 Gif-sur-Yvette (France); Miserque, F. [CEA, DEN, DANS, DPC, SCCME, LECA, F-91191 Gif-sur-Yvette (France); Wang, M.; Corbel, C. [Laboratoire des Solides Irradis, Ecole Polytechnique, route de Saclay, F-91128 Palaiseau (France)

    2014-08-15

    Highlights: • PEEM and EBSD study of spatial variations in local work function of 316L steel. • Correlation between work function and crystal grain orientation at the surface of 316L steel. • Spatially resolved chemistry of residual oxide layer. - Abstract: We have studied the variation in the work function of the surface of sputtered cleaned 316L stainless steel with only a very thin residual oxide surface layer as a function of grain orientation using X-ray photoelectron emission microscopy (XPEEM) and Electron Backscattering Diffraction. The grains are mainly oriented [1 1 1] and [1 0 1]. Four distinct work function values spanning a 150 meV energy window are measured. Grains oriented [1 1 1] have a higher work function than those oriented [1 0 1]. From core level XPEEM we deduce that all grain surfaces are Cr enriched and Ni depleted whereas the Cr/Fe ratio is similar for all grains. The [1 1 1] oriented grains show evidence for a Cr{sub 2}O{sub 3} surface oxide and a higher concentration of defective oxygen sites.

  5. Neutron die-away experiment for remote analysis of the surface of the moon and the planets, phase 3

    Science.gov (United States)

    Mills, W. R.; Allen, L. S.

    1972-01-01

    Continuing work on the two die-away measurements proposed to be made in the combined pulsed neutron experiment (CPNE) for analysis of lunar and planetary surfaces is described. This report documents research done during Phase 3. A general exposition of data analysis by the least-squares method and the related problem of the prediction of variance is given. A data analysis procedure for epithermal die-away data has been formulated. In order to facilitate the analysis, the number of independent material variables has been reduced to two: the hydrogen density and an effective oxygen density, the latter being determined uniquely from the nonhydrogeneous elemental composition. Justification for this reduction in the number of variables is based on a set of 27 new theoretical calculations. Work is described related to experimental calibration of the epithermal die-away measurement. An interim data analysis technique based solely on theoretical calculations seems to be adequate and will be used for future CPNE field tests.

  6. Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Xiangyu; Huang Xiaobo; Jiang Li; Ma Yong; Fan Ailan [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Tang Bin, E-mail: tangbin@tyut.edu.cn [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

    2011-12-01

    Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 {mu}m. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 {mu}m obtained at the gas pressure of 45 Pa is

  7. Surface microstructures and antimicrobial properties of copper plasma alloyed stainless steel

    Science.gov (United States)

    Zhang, Xiangyu; Huang, Xiaobo; Jiang, Li; Ma, Yong; Fan, Ailan; Tang, Bin

    2011-12-01

    Bacterial adhesion to stainless steel surfaces is one of the major reason causing the cross-contamination and infection in many practical applications. An approach to solve this problem is to enhance the antibacterial properties on the surface of stainless steel. In this paper, novel antibacterial stainless steel surfaces with different copper content have been prepared by a plasma surface alloying technique at various gas pressures. The microstructure of the alloyed surfaces was investigated using glow discharge optical emission spectroscopy (GDOES) and scanning electron microscopy (SEM). The viability of bacteria attached to the antibacterial surfaces was tested using the spread plate method. The antibacterial mechanism of the alloyed surfaces was studied by X-ray photoelectron spectroscopy (XPS). The results indicate that gas pressure has a great influence on the surface elements concentration and the depth of the alloyed layer. The maximum copper concentration in the alloyed surface obtained at the gas pressure of 60 Pa is about 7.1 wt.%. This alloyed surface exhibited very strong antibacterial ability, and an effective reduction of 98% of Escherichia coli (E. coli) within 1 h was achieved by contact with the alloyed surface. The maximum thickness of the copper alloyed layer obtained at 45 Pa is about 6.5 μm. Although the rate of reduction for E. coli of this alloyed surface was slower than that of the alloyed surface with the copper content about 7.1 wt.% over the first 3 h, few were able to survive more than 12 h and the reduction reached over 99.9%. The XPS analysis results indicated that the copper ions were released when the copper alloyed stainless steel in contact with bacterial solution, which is an important factor for killing bacteria. Based on an overall consideration of bacterial killing rate and durability, the alloyed surface with the copper content of 2.5 wt.% and the thickness of about 6.5 μm obtained at the gas pressure of 45 Pa is expected

  8. Study on the microstructure and mechanical properties of medium carbon Cr-Si-Mn-Mo-V steel for cast inserted dies

    Directory of Open Access Journals (Sweden)

    HAO Xiao-yan

    2005-11-01

    Full Text Available The microstructure and mechanical properties of cast inserted dies for automobile covering components were studied. The results show that the as-cast microstructures of cast inserted dies are composed of pearlite, martensite,bainite, and austenite; and that the annealed microstructure is granular pearlite. The mechanical properties of cast inserted dies approach that of forged inserted dies. The tensile strength is 855 MPa, the elongation is 16%, the impact toughness is 177 J/cm2, and the hardness after annealing and quenching are HRC 19 and HRC 60-62. In addition, the cast inserted dies have good hardenability. The depth of the hardening zone and the hardness after flame quenching satisfy the operating requirements. The cast inserted dies could completely replace the forged inserted dies for making the dies of automobile covering components.

  9. Characterization of Nanocrystallizatin Surface Layer of 0.4C-1Cr Low Alloy Steel Prepared by Ultrasonic Particulate Peening

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jun-bao; LIU Yu-liang; ZHAO Xin-qi; WU Jie; SONG Hong-wei; XIONG Tian-ying

    2004-01-01

    A nanostructured surface layer was fabricated in a quenched and tempered 0.4C-1Cr low alloy steel by ultrasonic particulate peening technique. The microstructure of the nanocrystalline surface layer was characterized by means of TEM and Mossbauer spectroscopy. Experimental results reveal that both cementite and ferrite nanocrystals with an average size of 5 nm were formed in the surface layer of the steel, phase transformation of austenite and dissolution of cementite maybe occur in the process of ultrasonic particulate peening.

  10. Characterization of Nanocrystallizatin Surface Layer of 0.4C-1Cr Low Alloy Steel Prepared by Ultrasonic Particulate Peening

    Institute of Scientific and Technical Information of China (English)

    ZHANGJun-bao; LIUYu-liang; ZHAOXin-qi; WUJie; SONGHong-wei; XIONGTian-ying

    2004-01-01

    A nanostructured surface layer was fabricated in a quenched and tempered 0.4C-ICr low alloy steel by ultrasonic particulate peening technique. The microstructure of the nanocrystalline surface layer was characterized by means of TEM and Moessbauer spectroscopy. Experimental results reveal that both cementite and ferrite nanocrystals with an average size of 5 nm were formed in the surface layer of the steel, phase transformation of austenite and dissolution of cementite maybe occur in the process of ultrasonic particulate peening.

  11. The effects of parametric changes in electropolishing process on surface properties of 316L stainless steel

    Science.gov (United States)

    ur Rahman, Zia; Deen, K. M.; Cano, Lawrence; Haider, Waseem

    2017-07-01

    Corrosion resistance and biocompatibility of 316L stainless steel implants depend on the surface features and the nature of the passive film. The influence of electropolishing on the surface topography, surface free energy and surface chemistry was determined by atomic force microscopy, contact angle meter and X-ray photoelectron spectroscopy, respectively. The electropolishing of 316L stainless steel was conducted at the oxygen evolution potential (EPO) and below the oxygen evolution potential (EPBO). Compared to mechanically polished (MP) and EPO, the EPBO sample depicted lower surface roughness (Ra = 6.07 nm) and smaller surface free energy (44.21 mJ/m2). The relatively lower corrosion rate (0.484 mpy) and smaller passive current density (0.619 μA/cm2) as determined from cyclic polarization scans was found to be related with the presence of OH, Cr(III), Fe(0), Fe(II) and Fe(III) species at the surface. These species assured the existence of relatively uniform passive oxide film over EPBO surface. Moreover, the relatively large charge transfer (Rct) and passive film resistance (Rf) registered by EPBO sample from impedance spectroscopy analysis confirmed its better electrochemical performance. The in vitro response of these polished samples toward MC3T3 pre-osteoblast cell proliferation was determined to be directly related with their surface and electrochemical properties.

  12. A Novel Single-Step Surface-Treatment Process for Forming Cr-Nitride Coatings on Steels

    Science.gov (United States)

    Lu, X. J.; Xiang, Z. D.

    2017-02-01

    A novel single-step surface-treatment process is demonstrated for forming Cr-nitride coatings on steels. The process was carried out at 1327 K (1100 °C) for two steel grades with differing carbon concentrations. For steel grade with 0.42 to 0.5C (wt pct), the coatings formed consisted of an outer Cr2N layer and an inner Cr-carbide layer with a Cr-enriched interdiffusion zone underneath. However, for steel grade with C ≤ 0.17 wt pct, the inner Cr-carbide layer was absent.

  13. Surface modification and deuterium retention in reduced-activation steels under low-energy deuterium plasma exposure. Part I: undamaged steels

    Science.gov (United States)

    Ogorodnikova, O. V.; Zhou, Z.; Sugiyama, K.; Balden, M.; Gasparyan, Yu.; Efimov, V.

    2017-03-01

    In this paper, reduced-activation ferritic/martensitic (RAFM) steels including Eurofer (9Cr) and oxide dispersion strengthening (ODS) steels by the addition of Y2O3 particles with different amounts of Cr, namely, (9-16)Cr were exposed to low energy deuterium (D) plasma (~20-200 eV per D) up to a fluence of 2.9  ×  1025 D m-2 in the temperature range from 290 K to 700 K. The depth profile of D in steels was measured up to 8 µm depth by nuclear reaction analysis (NRA) and the total retained amount of D in those materials was determined by thermal desorption spectroscopy (TDS). It was found that the D retention in ODS steels is higher compared to Eurofer due to the much higher density of fine dispersoids and finer grain size. This work shows that in addition to the sintering temperature and time, the type, size and concentration of the doping particles have an enormous effect on the increase in the D retention. The D retention in undamaged ODS steels strongly depends on the Cr content: ODS with 12Cr has a minimum and the D retention in the case of ODS with (14-16)Cr is higher compared to (9-12)Cr. The replacing of Ti by Al in ODS-14Cr steels reduces the D retention. The formation of nano-structure surface roughness enriched in W or Ta due to combination of preferential sputtering of light elements and radiation-induced segregation was observed at incident D ion energy of 200 eV for both Eurofer and ODS steels. Both the surface roughness and the eroded layer enhance with increasing the temperature. The surface modifications result in a reduction of the D retention near the surface due to increasing the desorption flux and can reduce the overall D retention.

  14. Thermal Fatigue of Die-Casting Dies: An Overview

    Directory of Open Access Journals (Sweden)

    Abdulhadi Hassan A.

    2016-01-01

    Full Text Available Coupled studies by experimental and numerical simulations are necessary for an increased understanding of the material behaviour as related to the interaction between the thermal and mechanical conditions. This paper focus on the mechanisms of thermal fatigue in the failure of dies and cores used in the die casting of aluminum alloys. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. Samples of various types of H13 steel were compared with a standard H13 steel by testing under identical thermal fatigue cycles. To determine the thermal constraint developed in the sample during the test, a finite difference technique was used to obtain the temperature distribution, based on temperature measurements at the boundaries. The resulting stresses and strains were computed, and the strain calculated at the edge or weakest point of the sample was used to correlate the number of cycles to crack initiation. As the strain at the edge increased, the number of cycles to failure decreased. The influence of various factors on thermal fatigue behavior was studied including austenitizing temperature, surface condition, stress relieving, casting, vacuum melting, and resulfurization. The thermal fatigue resistance improved as the austenitizing temperature increased from 1750 to 2050ºF.

  15. Survival and transfer of microorganisms from kitchen sponges to surfaces of stainless steel and polyethylene.

    Science.gov (United States)

    Rossi, Eliandra Mirlei; Scapin, Diane; Tondo, Eduardo César

    2013-03-14

    Contaminated sponges might lead to cross-contamination in kitchens since they can transfer microorganisms to surfaces where microorganisms can survive for hours or days and contaminate food. The main objective of this study was to evaluate the transfer and the survival of bacteria from kitchen sponges to surfaces of AISI 316 stainless steel and polyethylene. Twenty-four sponges were collected from industrial kitchens in the state of Rio Grande do Sul and aseptically split into two equal parts. One part was subjected to enumeration of heterotrophic microorganisms, faecal coliforms, coagulase-positive Staphylococcus and search detection of Salmonella enterica. The other part was rubbed on surfaces of AISI 316 stainless steel (12 sponges) or polyethylene (12 sponges). The transfer and survival of microorganisms was quantified by swab collection and pour-plate method using plate count agar. All sponges were contaminated by heterotrophic microorganisms (average of 6.8 log CFU/sponge) and 83.3% with faecal coliforms (average of 5 log CFU/sponge). None of the sponges were contaminated by S. enterica and/or coagulase-positive Staphylococcus. The average transfer of microorganisms varied between 3.3 and 5.5 log CFU/cm2 for stainless steel and from 3.5 to 5.6 log CFU/cm2 for polyethylene. Although the survival rate decreased over time, more than 1 log CFU/cm2 of heterotrophic microorganisms survived after 24 hours on both surfaces. The sponges used in food services were significantly contaminated and could transfer large amounts of microorganisms to surfaces of AISI 316 stainless steel and polyethylene.

  16. Surface Nanostructure Formations in an AISI 316L Stainless Steel Induced by Pulsed Electron Beam Treatment

    Directory of Open Access Journals (Sweden)

    Yang Cai

    2015-01-01

    Full Text Available High current pulsed electron beam (HCPEB is an efficient technique for surface modifications of metallic materials. In the present work, the formations of surface nanostructures in an AISI 316L stainless steel induced by direct HCPEB treatment and HCPEB alloying have been investigated. After HCPEB Ti alloying, the sample surface contained a mixture of the ferrite and austenite phases with an average grain size of about 90 nm, because the addition of Ti favors the formation of ferrite. In contrast, electron backscattered diffraction (EBSD analyses revealed no structural refinement on the direct HCPEB treated sample. However, transmission electron microscope (TEM observations showed that fine cells having an average size of 150 nm without misorientations, as well as nanosized carbide particles, were formed in the surface layer after the direct HCPEB treatment. The formation of nanostructures in the 316L stainless steel is therefore attributed to the rapid solidification and the generation of different phases other than the steel substrate in the melted layer.

  17. Study of yttrium 4-nitrocinnamate to promote surface interactions with AS1020 steel

    Science.gov (United States)

    Hien, P. V.; Vu, N. S. H.; Thu, V. T. H.; Somers, A.; Nam, N. D.

    2017-08-01

    Yttrium 4-nitrocinnamate (Y(4-NO2Cin)3) was added to an aqueous chloride solution and studied as a possible corrosion inhibition system. Electrochemical techniques and surface analysis have been powerful tools to better understand the corrosion and inhibition processes of mild steel in 0.01 M NaCl solution. A combination of scanning electron microscopy (SEM), atomic force microscopy (AFM), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), X-ray photoelectron spectroscopy (XPS), Potentiodynamic polarization (PD), electrochemical impedance spectroscopy (EIS) and wire beam electrode (WBE) techniques was found to be useful in the characterization of this system. The result indicated that Y(4-NO2Cin)3 is able to effectively inhibit corrosion at a low concentration of 0.45 mM. Surface analysis clearly shows that the surface of steel coupons exposed to Y(4-NO2Cin)3 solution remained uniform and smooth, whereas the surface of steel coupons exposed to solution without inhibitor addition was severely corroded. The results suggest that Y(4-NO2Cin)3 behaves as a mixed inhibitor and mitigates corrosion by promoting random distribution of minor anodes. These are attributed to the formation of metal species bonding to the 4-nitrocinnamate component and hydrolysis of the Y(4-NO2Cin)3 to form oxide/hydroxides as a protective film layer.

  18. Wear of Polished Steel Surfaces in Dry Friction Linear Contact on Polimer Composites with Glass Fibres

    Directory of Open Access Journals (Sweden)

    D. Rus

    2013-12-01

    Full Text Available It is generally known that the friction and wear between polymers and polished steel surfaces has a special character, the behaviour to friction and wear of a certain polymer might not be valid for a different polymer, moreover in dry friction conditions. In this paper, we study the reaction to wear of certain polymers with short glass fibres on different steel surfaces, considering the linear friction contact, observing the friction influence over the metallic surfaces wear. The paper includes also its analysis over the steel’s wear from different points of view: the reinforcement content influence and tribological parameters (load, contact pressure, sliding speed, contact temperature, etc.. Thus, we present our findings related to the fact that the abrasive component of the friction force is more significant than the adhesive component, which generally is specific to the polymers’ friction. Our detections also state that, in the case of the polyamide with 30% glass fibres, the steel surface linear wear rate order are of 10-4 mm/h, respectively the order of volumetric wear rate is of 10-6 cm3 /h. The resulting volumetric wear coefficients are of the order (10-11 – 10-12 cm3/cm and respectively linear wear coefficients of 10-9 mm/cm.

  19. Microstructural evolution and mechanical behaviour of surface hardened low carbon hot rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Tewary, N.K. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Syed, B. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711103 (India); Kundu, S. [R and D Division, Tata Steel Limited, Jamshedpur 831007 (India); Shariff, S.M.; Padmanabham, G. [Centre for Laser Processing, ARCI-Hyderabad, Balapur PO, AP 500005 (India)

    2014-06-01

    Surface hardening of low carbon hot rolled C–Mn steel has been successfully performed by high power diode laser with an achievable case depth of about 300 μm. The laser treated samples have been characterised using optical microscope, scanning electron microscope, transmission electron microscope, and X-ray diffraction techniques. Higher hardness level is achieved in laser surface hardened zone (≈300 HV) than in the base alloy region (≈140 HV). The variation in hardness as a function of distance across the laser tracks is observed during multi-track laser hardening. Laser hardened steel sheets show enhanced mechanical strength (YS: 383–443 MPa, UTS: 476–506 MPa) with the lowering of percentage total elongation (23–28%) compared to the base alloy (YS: 351 MPa, UTS: 450 MPa and total elongation is 32%). Strain hardening exponent (‘n’) has been evaluated from true tensile stress–strain diagram and it shows a similar nature for both base alloy and laser treated steels. The microstructure in the base alloy region consists of a mixture of ferrite and pearlite, whereas predominantly lath martensite is present in the laser hardened surface layer. The improvement of mechanical strength is discussed in terms of the formation of this hardened layer on the surface.

  20. Multi-Parameter Analysis of Surface Finish in Electro-Discharge Machining of Tool Steels

    Directory of Open Access Journals (Sweden)

    Cornelia Victoria Anghel

    2006-10-01

    Full Text Available The paper presents a multi- parameter analysis of surface finish imparted to tool-steel plates by electro-discharge machining (EDM is presented. The interrelationship between surface texture parameters and process parameters is emphasized. An increased number of parameters is studied including amplitude, spacing, hybrid and fractal parameters,, as well. The correlation of these parameters with the machining conditions is investigated. Observed characteristics become more pronounced, when intensifying machining conditions. Close correlation exists between certain surface finish parameters and EDM input variables and single and multiple statistical regression models are developed.

  1. Nanoscaled periodic surface structures of medical stainless steel and their effect on osteoblast cells.

    Science.gov (United States)

    Elter, Patrick; Sickel, Franka; Ewald, Andrea

    2009-06-01

    Nanoscaled lamellar surface structures have been prepared on medical stainless steel AISI 316LVM surfaces by chemical etching of the decomposed phases. The effect of this structure on osteoblastic cells has been investigated. Long filopodia were developed by the cells perpendicular to the lamellar structure while almost no or only short filopodia were formed parallel to the lamellae. These results are explained in terms of a topographical influence of the nanostructure. During the growth process of the filopodia a nearly flat surface was recognized parallel to the lamellae while a topographical change was sensed perpendicular to the structure, which was preferred by the cells.

  2. Die topkwark

    Directory of Open Access Journals (Sweden)

    R. Tegen

    1998-07-01

    Full Text Available ’n Oorsig van die belangrikheid van die onlangs ontdekte topkwark by Fermilab in Chicago word gegee. Daar word aangetnon dat die topkwark belangrik is in fisika van die Oerknal, oftewel "Big Bang", en in die Standaard Model van Elementêredeeltjie-fisika. Toepaslike literatuur vir verdere studie kan van die lys van verwysings in hierdie kort, nietegniese artikel, nagegaan word.

  3. Experimental Analysis & Optimization of Cylindirical Grinding Process Parameters on Surface Roughness of En15AM Steel

    Directory of Open Access Journals (Sweden)

    Sandeep Kumar

    2015-07-01

    Full Text Available As per the modern Industrial requirements, higher surface finish mechanical components and mating parts with close limits and tolerances, is one of the most important requirement. Abrasive machining processes are generally the last operations performed on manufactured products for higher surface finishing and for fine or small scale material removal. Higher surface finish and high rate of removal can be obtained if a large number of grains act together. This is accomplished by using bonded abrasives as in grinding wheel or by modern machining processes. In the present study, Taguchi method or Design of experiments has been used to optimize the effect of cylindrical grinding parameters such as wheel speed (rpm, work speed, feed (mm/min., depth of cut and cutting fluid on the surface roughness of EN15AM steel. Ground surface roughness measurements were carried out by Talysurf surface roughness tester. EN15AM steel has several industrial applications in manufacturing of engine shafts, connecting rods, spindles, studs, bolt, screws etc. The results indicated that grinding wheel speed, work piece speed, table feed rate and depth of cut were the significant factors for the surface roughness and material removal rate. Surface roughness is minimum at 2000 r.p.m. of grinding wheel speed , work piece speed 80 rpm, feed rate 275 mm/min. and 0.06 mm depth of cut.

  4. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    Science.gov (United States)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  5. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  6. Effects of WC particle size on the wear resistance of laser surface alloyed medium carbon steel

    Science.gov (United States)

    Tong, Xin; Li, Fu-hai; Kuang, Min; Ma, Wen-you; Chen, Xing-chi; Liu, Min

    2012-01-01

    The CO2 laser surface alloying technique was used to form wear resistance layers on medium carbon steel with a kind of spherical WC powder. The effects of WC particle size on the abrasive wear resistance were thoroughly investigated. The results indicate that the laser alloyed layer is characterized by dendritic primary phase and ledeburite microstructure, consisting of austenite, martensite and carbides of Fe3W3C, W2C and WC. The laser surface alloying with WC powder could improve the abrasive wear resistance of the medium carbon steel by over 63%. The factors such as the hardness, the amount and the distribution of WC particle determined the laser alloyed samples' wear resistance, and the laser alloyed sample with WC powder of 88-100 μm diameter presented the best wear resistance in this study. Furthermore, the wear resistance mechanisms of the laser alloyed layers were also explored.

  7. Laser gas assisted treatment of steel 309: Corrosion and scratch resistance of treated surface

    Science.gov (United States)

    Toor, Ihsan-ul-Haq; Yilbas, B. S.; Ahmed, Junaid; Karatas, C.

    2017-10-01

    Laser gas assisted surface treatment of steel 309 is carried out and the characteristics of the resulting surface are analyzed using the analytical tools. Scanning electron and 3-D optical microscopes are used to assess the morphological and metallurgical changes in the laser treated layer. Energy spectroscopy and X-ray diffraction are carried out to determine the elemental composition and compounds formed on the laser treated surface. The friction coefficient of the laser treated surface is measured using the micro-tribometer and compared to that of the as received surface. The corrosion resistance of the laser treated and as received surfaces is measured incorporating the electrochemical tests. It is found that laser treatment results in a dense layer and formation of nitride compounds at the surface. This enhances the microhardness at the laser treated surface. The friction coefficient attains lower values at the laser treated surface than that corresponding to the as received surface. The corrosion rate of the surface reduces significantly after the laser treatment process, which can be attributed to the passive layer at the surface via formation of a dense layer and nitride compounds in the surface vicinity. In addition, the number of pit sites decreased for the laser treated surface than that of as received surface.

  8. Effect of heating conditions on the removal of oxide film on steel surface by the inert gas fusion method

    Energy Technology Data Exchange (ETDEWEB)

    Ise, T.

    1998-12-01

    This study was carried out to establish an analytical technique for accurate evaluation of bulk oxygen in ultra-clean steel using the inert gas fusion method without pre-cleaning such as electrolytic or chemical polishing. This method had a two-step heating pattern, one was a continuous heating stage to re-move contamination, and another was a fixed high-temperature stage to analysis oxide inclusions. In this paper, reduction sites of oxide film and the effect of bulk carbon content are also discussed. The results obtained are as follows: (1) The separation of bulk oxygen and contaminant oxygen on the steel surface depended on the heating rate of the steel at heating stage I. The lower the rate was, the better the separation was. (2) The optimum heating rate of the steel was 1K/s. (3) In the case of high-carbon chromium bearing steel which contained 3.4 ppm of oxygen (a calibration standard sample JSS GS-6a) , approximately a half of its total oxygen content was estimated to consist of contaminant oxygen on the steel surface, This value was well compared to the measurement by the charged particle activation analysis method and was found to be reasonable. (4) It was found that both the carbon content in the steel and the feed of carbon from the crucible/ steel contact surface affected the removal of oxide film. (author)

  9. Secondary electron yield from stainless steel surface coated with titanium nitride

    Science.gov (United States)

    Orlov, O. S.; Meshkov, I. N.; Rudakov, A. Yu.; Philippov, A. V.

    2014-09-01

    The experiment on measurement of secondary electron yield from surface of a stainless steel Kh189 sample covered with titanium nitride is performed at stand "Recuperator". This work is related to known problem of electron clouds formation in a vacuum chamber by a propagating charge particle beam. An original method of secondary electron yield measurement was developed in this experiment. The obtained results allow one to estimate efficiency of coating nitride titanium.

  10. Electrolytic surface hardening of steel,cast iron and aluminium-bronze

    Institute of Scientific and Technical Information of China (English)

    Suhas Keshav Paknikar

    2006-01-01

    Electrolytic hardening process was developed in USSR in the 1950s. The process was developed but was not commercially exploited. There is no evidence of work done on this process in India. The author has done this original work applied to different materials like steel,cast iron and aluminum-bronze. This paper gives details of microstructural transformations along with hardness value achieved. There is vital scope for this process to become viable for surface hardening and selective hardening of small components.

  11. Engineering of nanoscale antifouling and hydrophobic surfaces on naval structural steel HY-80 by anodizing

    OpenAIRE

    Samaras, Thomas

    2015-01-01

    Approved for public release; distribution is unlimited The impact that biofouling has on a ship’s performance has long been recognized, since it increases the frictional resistance of the hull and can increase the ship’s fuel consumption. In this study, the spectrum of hydrophobic and antifouling surface patterns that can electrochemically be fabricated on HY-80 steel (alloy that is broadly used in shipbuilding for welded hull plates) is examined. After the fabrication of nanoscaled topogr...

  12. COMPOSITION OF DIE STEEL 5HVMFS WITH INCREASED WEAR RESISTANCE AND THE SCHEME OF ITS SMELTING WITH USE OF UNDIVIDED SCRAP OF STEELS R6M5 AND 45

    Directory of Open Access Journals (Sweden)

    V. N. Fedulov

    2013-01-01

    Full Text Available The technological scheme of the new tool steel 5HVMFS smelting by means of electroslag casting method with the use of different combinations of steel scrap of R6M5 and CH5 steels and dressing the chemical composition directly in the bowl and also filling into metal bowl is developed.

  13. Excimer laser surface modification of coated steel for enhancement of adhesive bonding

    Science.gov (United States)

    Jahani, Hamid R.; Moffat, B.; Mueller, R. E.; Fumo, D.; Duley, W.; North, T.; Gu, Bo

    1998-05-01

    Zinc coated sheet steel in the form of temper rolled galvanize and galvanneal are used extensively in the automotive industry. Through a process of excimer laser surface treatment, we have developed a procedure to significantly enhance the adhesion characteristics of these coated steels. We report here results of processing trials using both XeCl (308 nm) and KrF (248 nm) excimer lasers and a two-part epoxy adhesive (3M DP-460) with a range of processing conditions. Bond strengths are measured by T-peel and shear test methods. Using T-peel tests, bond strength improvements greater than five times than for untreated surfaces have been observed. With the improved surface condition, the bond strength becomes limited by the cohesive strength of the adhesive. Detailed measurements of the physical structure and chemical composition of the excimer laser processed surfaces are presented. The enhancement in bond strength is correlated with the observed changes in physical and chemical structure of the laser processed surfaces. Surface structure is observed using SEM and physical characteristics are quantified using a Talysurf profilometer. The chemical composition of the treated surface has been analysed using XPS and time-of-flight mass spectroscopy.

  14. Femtosecond laser-induced periodic surface structures on steel and titanium alloy for tribological applications

    Science.gov (United States)

    Bonse, J.; Koter, R.; Hartelt, M.; Spaltmann, D.; Pentzien, S.; Höhm, S.; Rosenfeld, A.; Krüger, J.

    2014-10-01

    Laser-induced periodic surface structures (LIPSS, ripples) were generated on stainless steel (100Cr6) and titanium alloy (Ti6Al4V) surfaces upon irradiation with multiple femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas (5 × 5 mm2) covered homogeneously by the nanostructures. The irradiated surface regions were subjected to white light interference microscopy and scanning electron microscopy revealing spatial periods around 600 nm. The tribological performance of the nanostructured surface was characterized by reciprocal sliding against a ball of hardened steel in paraffin oil and in commercial engine oil as lubricants, followed by subsequent inspection of the wear tracks. For specific conditions, on the titanium alloy a significant reduction of the friction coefficient by a factor of more than two was observed on the laser-irradiated (LIPSS-covered) surface when compared to the non-irradiated one, indicating the potential benefit of laser surface structuring for tribological applications.

  15. The formation of biofilms on superduplex UNS S32750 steel subjected to different surface treatments

    Energy Technology Data Exchange (ETDEWEB)

    Pagnin, Sergio [Petroleo Brasileiro S.A. (PETROBRAS), Rio de Janeiro, RJ (Brazil); Barreiro Junior, Walter Cravo; Bott, Ivani de S. [Pontificia Universidade Catolica do Rio de Janeiro (PUC-Rio), RJ (Brazil)

    2009-07-01

    Biocorrosion is a phenomenon involving metallic surface deterioration accelerated, or induced, by microorganisms. Such microbiological mechanisms occur when microorganisms are deposited on the surfaces exposed to the carrier fluids. Various factors influence the deposition mechanisms, such as the physical characteristics and chemical composition of the metallic surfaces, both of which can cause significant alterations in the processes that lead to the formation of biofilms. The current study evaluates the formation of biofilms, of a sulphate-reducing strain of bacteria (SRB), on superduplex UNS S32750 stainless steels exposed to synthetic seawater containing this bacterial strain. The experiments were carried out in a dynamic system using a controlled-flow test loop, and the steel surfaces were prepared using different techniques, such as polishing and shot peening, in order to present different physical surface conditions and, consequently, different deposition rates. The levels of organic acids, and of the sulphates consumed and produced, were measured. The morphologies of the biofilms produced were also analysed, by scanning electron microscopy, and surface roughness was measured by atom force microscopy. The level of biocorrosion was determined by counting the pits formed. The results obtained revealed that, despite high bacterial adhesion levels for the various treated surfaces examined, no relevant pitting had occurred, indicating that a corrosive process had not taken place for the testing conditions considered. (author)

  16. Slurry Erosion Studies on Surface Modified 13Cr-4Ni Steels: Effect of Angle of Impingement and Particle Size

    Science.gov (United States)

    Manisekaran, T.; Kamaraj, M.; Sharrif, S. M.; Joshi, S. V.

    2007-10-01

    Hydroturbine steels, such as 13Cr-4Ni martensitic steels, are generally subjected to heavy-erosive wear and loss of efficiency due to solid particulate entrainment in the water. Surface-modified steels have proven to give better performance in terms of erosive wear resistance. In the present study, an attempt is made to investigate the effect of angle of impingement and particle size on slurry-jet erosion behavior of pulsed plasma nitrided and laser hardened 13Cr-4Ni steels. Laser hardening process has shown good performance at all angles of impingement due to martensitic transformation of retained austenite. Plastic deformation mode of material removal was also an evident feature of all laser-hardened surface damage locations. However, pulsed-plasma nitrided steels have exhibited chip formation and micro-cutting mode of erosive wear. Erosion with 150-300 μm size was twice compared to 150 μm size slurry particulates.

  17. Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing.

    Science.gov (United States)

    Arndt, M; Duchoslav, J; Preis, K; Samek, L; Stifter, D

    2013-09-01

    Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection.

  18. Improved surface bioactivity of stainless steel substrates using osteocalcin mimetic peptide

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini, Samaneh [Department of Nanobiotechnology, Faculty of Biological Sciences, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Tissue Engineering and Biomaterials Division, National Institute of Genetic Engineering and Biotechnology, Tehran 14965/161 (Iran, Islamic Republic of); Naderi-Manesh, Hossein, E-mail: naderman@modares.ac.ir [Department of Nanobiotechnology, Faculty of Biological Sciences, Tarbiat Modares University, Tehran (Iran, Islamic Republic of); Vali, Hojatollah [Department of Anatomy and Cell Biology, McGill University, 3640 University Street, Montréal, QC H3A 0C7 (Canada); Faghihi, Shahab, E-mail: sfaghihi@nigeb.ac.ir [Tissue Engineering and Biomaterials Division, National Institute of Genetic Engineering and Biotechnology, Tehran 14965/161 (Iran, Islamic Republic of)

    2014-02-14

    Although stainless steel has a good biocompatibility for most clinical cases, the higher tissue response (bone bonding property) is required in orthopedic field. In this study, to improve bone-bonding ability of stainless steel substrates, a specific sequence of osteocalcin mimetic peptide is used as bioactive coating material to biochemically modify the surface of metallic samples. This sequence consists of thirteen amino acids present in the first helix of osteocalcin is synthesized in amidic form and physically adsorbed on the surface of 316LS (316 low carbon surgical grade) stainless steel substrates. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) are used to characterize the surface of peptide coated and uncoated substrates. The bioactivity and bone bonding ability of coated and uncoated substrates are assessed by level of hydroxyapatite formation, using transmission electron microscopy (TEM), energy-dispersive x-ray (EDS), and scanning electron microscopy (SEM). The pre-osteoblast cell attachment and proliferation are also evaluated by MTT assay. The results show that the surface of coated sample is homogenously covered by the peptide and display a rougher surface relative to uncoated sample. TEM images reveal the formation of plate-like hydroxyapatite crystals in the presence of the peptide and an amorphous calcium phosphate phase without the peptide. Pre-osteoblast cells proliferation is significantly higher on the surface of peptide coated substrate, while cell attachment remains unaffected by the peptide coatings. Pre-osteoblast cells also demonstrate a higher degree of spreading on the surface of coated sample. It is believed that osteocalcin mimetic peptide improve surface bioactivity and promote hydroxyapatite crystal formation may lead to increased mineralization and bone formation on the surface of metallic biomedical devices. - Graphical abstract: A peptide sequence located in the first helix of OC is selected based on its

  19. Topology optimization of high strength steel stamping die in consideration of offset load%考虑模具偏载的高强度钢板冲压模具拓扑优化设计

    Institute of Scientific and Technical Information of China (English)

    徐栋恺; 汤禹成; 陈军

    2009-01-01

    高强度钢板在车身上的广泛应用使得冲压模具受力恶劣,在模具设计时往往会凭借经验人为放大安全系数以保证模具安全,造成模具整体质量增加,间接造成其制造成本和使用成本上升.为了解决上述问题,以LS-DYNA和Hyperworks作为研究平台,提出了一种以降低质量为目的的模具结构优化方法,实现阶梯形底面盒形件拉深模具的压边圈总质量下降28%,并通过物理试验对优化结果进行了验证.研究表明,拓扑优化技术是减轻冲压模具质量的有效方法.%The forced states of stamping die became much worse because of the extensive ap-plication of high-strength steel (HSS) in rehicles. According to the situation, engineers ten-ded to enlarge the safety factor to guarantee the normal operation of stamping die, howev-er, this method had increased the overall die weight directly and raised the manufacturing and operation costs indirectly. In order to solve the problem mentioned above, a die struc-ture optimization method was developed to reduce die weight by LS-DYNA and Hyper-works. By this method, the blank holder of a drawing die for a step-like bottomed box had realized weight reduction by 28%, and the optimized results had been verified by experi-ments. This research showed that topology optimization technology was an effective way to reduce the weight of stamping die.

  20. Characterization and Properties of Nanostructured Surface Layer in a Low Carbon Steel Subjected to Surface Mechanical Attrition

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    A nanostructured surface layer was synthesized on a Iow carbon steel by using surface mechanical attrition (SMA)technique. The refined microstructure of the surface layer was characterized by means of different techniques,and the hardness variation along the depth was examined. Experimental results show that the microstructure isinhomogeneous along the depth. In the region from top surface to about 40μm deep, the grain size increases fromabout 10 nm to 100 nm. In the adjacent region of about 40~80μm depth, the grain size increases from about 100nm to 1000 nm. The grain refinement can be associated with the activity of dislocations. After the SMA treatment,the hardness of the surface layer is enhanced significantly compared with that of the original sample, which canprimarily be attributed to the grain refinement.

  1. Stainless steel surface functionalization for immobilization of antibody fragments for cardiovascular applications.

    Science.gov (United States)

    Foerster, A; Hołowacz, I; Sunil Kumar, G B; Anandakumar, S; Wall, J G; Wawrzyńska, M; Paprocka, M; Kantor, A; Kraskiewicz, H; Olsztyńska-Janus, S; Hinder, S J; Bialy, D; Podbielska, H; Kopaczyńska, M

    2016-04-01

    Stainless steel 316 L material is commonly used for the production of coronary and peripheral vessel stents. Effective biofunctionalization is a key to improving the performance and safety of the stents after implantation. This paper reports the method for the immobilization of recombinant antibody fragments (scFv) on stainless steel 316 L to facilitate human endothelial progenitor cell (EPC) growth and thus improve cell viability of the implanted stents for cardiovascular applications. The modification of stent surface was conducted in three steps. First the stent surface was coated with titania based coating to increase the density of hydroxyl groups for successful silanization. Then silanization with 3 aminopropyltriethoxysilane (APTS) was performed to provide the surface with amine groups which presence was verified using FTIR, XPS, and fluorescence microscopy. The maximum density of amine groups (4.8*10(-5) mol/cm(2)) on the surface was reached after reaction taking place in ethanol for 1 h at 60 °C and 0.04M APTS. On such prepared surface the glycosylated scFv were subsequently successfully immobilized. The influence of oxidation of scFv glycan moieties and the temperature on scFv coating were investigated. The fluorescence and confocal microscopy study indicated that the densest and most uniformly coated surface with scFv was obtained at 37 °C after oxidation of glycan chain. The results demonstrate that the scFv cannot be efficiently immobilized without prior aminosilanization of the surface. The effect of the chemical modification on the cell viability of EPC line 55.1 (HucPEC-55.1) was performed indicating that the modifications to the 316 L stainless steel are non-toxic to EPCs.

  2. SURFACE FINISHES ON STAINLESS STEEL REDUCE BACTERIAL ATTACHMENT AND EARLY BIOFILM FORMATION: SCANNING ELECTRON AND ATOMIC FORCE MICROSCOPY STUDY

    Science.gov (United States)

    Three common finishing treatments of stainless steel that are used for equipment during poultry processing were tested for resistance to bacterial contamination. Methods were developed to measure attached bacteria and to identify factors that make surface finishes susceptible or ...

  3. Surface-protein interactions on different stainless steel grades: effects of protein adsorption, surface changes and metal release.

    Science.gov (United States)

    Hedberg, Y; Wang, X; Hedberg, J; Lundin, M; Blomberg, E; Wallinder, I Odnevall

    2013-04-01

    Implantation using stainless steels (SS) is an example where an understanding of protein-induced metal release from SS is important when assessing potential toxicological risks. Here, the protein-induced metal release was investigated for austenitic (AISI 304, 310, and 316L), ferritic (AISI 430), and duplex (AISI 2205) grades in a phosphate buffered saline (PBS, pH 7.4) solution containing either bovine serum albumin (BSA) or lysozyme (LSZ). The results show that both BSA and LSZ induce a significant enrichment of chromium in the surface oxide of all stainless steel grades. Both proteins induced an enhanced extent of released iron, chromium, nickel and manganese, very significant in the case of BSA (up to 40-fold increase), whereas both proteins reduced the corrosion resistance of SS, with the reverse situation for iron metal (reduced corrosion rates and reduced metal release in the presence of proteins). A full monolayer coverage is necessary to induce the effects observed.

  4. The refinement of the surface layer of HS 7425 high speed tool steel by laser and electric arc plasma

    Directory of Open Access Journals (Sweden)

    W. Bochnowski

    2008-10-01

    Full Text Available The paper present two different techniques: laser remelting surface and plasma remelting surface of the high speed steel HS 7425. Thestructure of the remelted layers were examined by means of SEM – microscopy. Measurement of microhardness in remelting zone usingVickers method. The remelting zone consist of dendritic cells and columnar crystals. Increase of hardness was observed in remelted zonein comparison to the substrate of the steel. The hardness in the remelted zone increases with the increasing cooling rate.

  5. Correlation between Surface Roughness Characteristics in CO2 Laser Cutting of Mild Steel

    Directory of Open Access Journals (Sweden)

    M. Radovanović

    2012-12-01

    Full Text Available CO2 laser oxygen cutting of mild steel is widely used industrial application. Cut surface quality is a very important characteristic of laser cutting that ensures an advantage over other contour cutting processes. In this paper mathematical models for estimating characteristics of surface quality such as average surface roughness and ten-point mean roughness in CO2 laser cutting of mild steel based on laser cutting parameters were developed. Empirical models were developed using artificial neural networks and experimental data collected. Taguchi’s orthogonal array was implemented for experimental plan. From the analysis of the developed mathematical models it was observed that functional dependence between laser cutting parameters, their interactions and surface roughness characteristics is complex and non-linear. It was also observed that there exist region of minimal average surface roughness to ten-point mean roughness ratio. The relationship between average surface roughness and ten-point mean roughness was found to be nonlinear and can be expressed with a second degree polynomial.

  6. Macro-carriers of plastic deformation of steel surface layers detected by digital image correlation

    Energy Technology Data Exchange (ETDEWEB)

    Kopanitsa, D. G., E-mail: kopanitsa@mail.ru; Ustinov, A. M., E-mail: artemustinov@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Potekaev, A. I., E-mail: potekaev@spti.tsu.ru [National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Kopanitsa, G. D., E-mail: georgy.kopanitsa@mail.com [National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation)

    2016-01-15

    This paper presents a study of characteristics of an evolution of deformation fields in surface layers of medium-carbon low-alloy specimens under compression. The experiments were performed on the “Universal Testing Machine 4500” using a digital stereoscopic image processing system Vic-3D. A transition between stages is reflected as deformation redistribution on the near-surface layers. Electronic microscopy shows that the structure of the steel is a mixture of pearlite and ferrite grains. A proportion of pearlite is 40% and ferrite is 60%.

  7. Microhardness changes gradient of the duplex stainless steel (DSS surface layer after dry turning

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2014-10-01

    Full Text Available The article presents the gradient of microhardness changes as a function of the distance from the material surface after turning with a wedge provided with a coating with a ceramic intermediate layer. The investigation comprised the influence of cutting speed on surface integrity microhardness in dry machining. The tested material was duplex stainless steel (DSS with two-phase, ferritic-austenitic structure. The tests have been performed under production conditions during machining of parts for electric motors and deep-well pumps.

  8. Shaping of steel mold surface of lens array by electrical discharge machining with single rod electrode.

    Science.gov (United States)

    Takino, Hideo; Hosaka, Takahiro

    2014-11-20

    We propose a method for fabricating a lens array mold by electrical discharge machining (EDM). In this method, the tips of rods are machined individually to form a specific surface, and then a number of the machined rods are arranged to construct an electrode for EDM. The repetition of the EDM process using the electrode enables a number of lens elements to be produced on the mold surface. The effectiveness of our proposed method is demonstrated by shaping a lens array mold made of stainless steel with 16 spherical elements, in which the EDM process with a single rod electrode is repeatedly conducted.

  9. Microstructure and Properties of Titanizing Layer on Die Steels by Salt Bath Metal Cementation%模具钢表面盐浴渗钛层的制备及性能研究

    Institute of Scientific and Technical Information of China (English)

    向俊; 李承洋; 王浩宇; 辛荣; 吴思博; 张进

    2016-01-01

    Salt bath titanizing was performed on Cr1 2MoV steel substrate.The influences of process temperature,and time on the thickness of the layer were studied.The coatings were characterized in terms of microstructure,roughness and surface mechanical properties by optical microscope (OM),scanning electron microscope (SEM),X-ray diffraction (XRD),micro-hardness tester,multifunctional surface properties tester.The results indicated that the dense titanizing coat-ing with the thickness was about 1 3μm at 1 000℃for 6h.The coating mainly consisted of TiC and the value of micro-hard-ness is about 2789HV0.3 .The wear behavior of the coating was investigated.The results showed that the worn loss of the coated sample was 1 7 times smaller than the steel substrate.The average friction coefficient of the titanizing coating was about 0.4054 and it was only 70.6% of the substrate,indicating better wear resistance after titannizing of die steels.%采用盐浴法在Cr12MoV冷作模具钢表面进行渗钛处理,研究了不同温度和时间对渗层厚度的影响。通过金相显微镜、扫描电镜、X射线衍射仪、显微硬度测试仪和旋转摩擦试验仪分析了渗层的显微形貌、相结构、表断面硬度和耐磨性能。结果表明:通过配方优选,在适宜的渗入温度(1000℃)和时间(6 h )下,可在模具钢表面形成致密、厚度约13μm的渗钛层,相组成主要为TiC,渗层具有较高的表面硬度(约2789HV0.3)。室温干摩擦试验表明,与基体相比,相渗层试样的磨损量降低约17倍,平均摩擦系数为0.4054,仅为基体的70.6%,说明模具钢盐浴渗钛处理后具有较佳的耐磨减摩性能。

  10. A novel method to prepare superhydrophobic, UV resistance and anti-corrosion steel surface

    KAUST Repository

    Isimjan, Tayirjan T.

    2012-11-01

    Both TiO 2 and SiO 2 coated steel surfaces containing micro- and nanoscale binary structures with different surface roughness were successfully fabricated by means of a facile layer by layer deposition process followed by heat treatment. The resulting surfaces were modified by the low free energy chemical PTES (1H,1H,2H,2H-Perfluorodecyltriethoxysilane). The experimental results of wettability exhibit that such modified surfaces have a strong repulsive force to water droplets, their static contact angles exceed 165°, receding angle>160°, advanced angles>170° and slide angle<1°. The resulting surfaces not only exhibit superhydrophobic properties but also show strong UV resistance (after coating SiO 2 on top of TiO 2) and strong stability to various solvents including 0.01% HCl solution. © 2012 Elsevier B.V.

  11. Surface characteristics analysis of dry EDMed AISI D2 steel using modified tool design

    Energy Technology Data Exchange (ETDEWEB)

    Pragadish, N.; Kumar, M. Pradeep [Anna University, Chennai (China)

    2015-04-15

    A modified tool design is proposed which helps in drilling holes without any central core, and also enables the effective removal of the debris particles. Experiments were conducted on AISI D2 Steel using copper electrode as tool in both conventional EDM and dry EDM processes and the performance of both processes is compared. Experiments were designed using Taguchi's L27 orthogonal array. Discharge current (I), gap voltage (V), pulse on time (T{sub ON}), gas pressure (P) and tool rotational speed (N) were chosen as the various input parameters, and their effect on the material removal rate (MRR), surface roughness (SR), surface morphology, microstructure and elemental composition of the machined surface is analyzed. The experimental results show better surface characteristics in the surface machined under dry EDM process.

  12. Effect of microbial treatment on the prevention and removal of paraffin deposits on stainless steel surfaces.

    Science.gov (United States)

    Xiao, Meng; Li, Wen-Hong; Lu, Mang; Zhang, Zhong-Zhi; Luo, Yi-Jing; Qiao, Wei; Sun, Shan-Shan; Zhong, Wei-Zhang; Zhang, Min

    2012-11-01

    In this study, biosurfactant-producing strain N2 and non-biosurfactant producing stain KB18 were used to investigate the effects of microbial treatment on the prevention and removal of paraffin deposits on stainless steel surfaces. Strain N2, with a biosurfactant production capacity, reduced the contact angle of stainless steel to 40.04°, and the corresponding adhesion work of aqueous phase was decreased by 26.5 mJ/m(2). By contrast, KB18 could only reduce the contact angle to 50.83°, with a corresponding 7.6 mJ/m(2) decrease in the aqueous phase work adhesion. The paraffin removal test showed that the paraffin removal efficiencies of strain N2 and KB18 were 79.0% and 61.2%, respectively. Interestingly, the N2 cells could attach on the surface of the oil droplets to inhibit droplets coalescence. These results indicate that biosurfactant-producing strains can alter the wettability of stainless steel and thus eliminate paraffin deposition. Copyright © 2012 Elsevier Ltd. All rights reserved.

  13. Surface properties of low alloy steel treated by plasma nitrocarburizing prior to laser quenching process

    Science.gov (United States)

    Wang, Y. X.; Yan, M. F.; Li, B.; Guo, L. X.; Zhang, C. S.; Zhang, Y. X.; Bai, B.; Chen, L.; Long, Z.; Li, R. W.

    2015-04-01

    Laser quenching (LQ) technique is used as a part of duplex treatments to improve the thickness and hardness of the surface layers of steels. The present study is to investigate the surface properties of low alloy steel treated by plasma nitrocarburizing (PNC) prior to a laser quenching process (PNC+LQ). The microstructure and properties of PNC+LQ layer determined are compared with those obtained by PNC and LQ processes. OM, XRD, SEM and EDS analyses are utilized for microstructure observation, phases identification, morphology observation and chemical composition detection, respectively. Microhardness tester and pin-on-disc tribometer are used to investigate the mechanical properties of the modified layers. Laser quenching of plasma nitrocarburized (PNC+LQ) steel results in much improved thickness and hardness of the modified layer in comparison with the PNC or LQ treated specimens. The mechanism is that the introduction of trace of nitrogen decreases the eutectoid point, that is, the transformation hardened region is enlarged under the same temperature distribution. Moreover, the layer treated by PNC+LQ process exhibits enhanced wear resistance, due to the lubrication effect and optimized impact toughness, which is contributed to the formation of oxide film consisting of low nitrogen compound (FeN0.076) and iron oxidation (mainly of Fe3O4).

  14. Surface nanostructure formation mechanism of 45 steel induced by supersonic fine particles pombarding

    Institute of Scientific and Technical Information of China (English)

    Dema Ba; Shining Ma; Changqing Li; Fanjun Meng

    2008-01-01

    By means of supersonic fine particles bombarding (SFPB), a nanostruetured surface layer up to 15 μm was fabricated on a 45 steel plate with ferrite and pearlite phases. To reveal the grain refinement mechanism of SFPB-treated 45 steel, microstructure features of various sections in the treated surface were systematically characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Grain size increases with an increase of depth from the treated surface. Plastic deformation and grain refinement processes are accompanied by an increase in strain. Plastic deformation in the proeuteetoid ferrite phases has precedence over the pearlite phases. Grain refinement in the ferrite phases involves: the onset of dis-location lines (Dls), dislocation tangles (DTs) and dense dislocation walls (DDWs) in the original grains; the formation of fine la-mellar and roughly equiaxed cells separated by DDWs; by dislocation annihilation and rearrangement, the transformation of DDWS into subboundaries and boundaries and the formation of submicron grains or subgrains; the successive subdivision of grains to finer and finer scale, resulting in the formation of highly misoriented nano-grains. By contrast, eutectoid cementite phase accommodated swain in a sequence as follows: onset of elongated, bended and shear deformation under deformation stress of ferrites, short and thin cementites with a width of about 20-50 nm and discontinuous length were formed. Shorter and thinner cementites were developed into ultra-fine pieces under the action of high density dislocation and strains. At the top surface, some cementites were decomposed under severe plastic deformation. Experimental evidences and analysis indicate that surface nanocrystallization of 45 steel results from dislocation activities, high swains and high strain rate are necessary for the formation of nanocrystallites.

  15. Surface Nanocrystallization of Steel 20 Induced by Fast Multiple Rotation Rolling

    Institute of Scientific and Technical Information of China (English)

    Xingdong Yuan; Bin Xu; Yucheng Cai

    2015-01-01

    In order to expand the application of steel 20 in precision device, fast multiple rotation rolling ( FMRR) is applied to fabricate a nanostructured layer on the surface of steel 20. The FMRR samples are then Cr⁃Rare earth⁃boronized under low⁃temperature. The microstructure of the top surface layer is characterized by transmission electron microscopy ( TEM ) . Microhardness of the top surface is measured by a Vickers microhardness tester. The boride layer is characterized by using scanning electron microscopy ( SEM ) . Experimental results show that a nanostructured layer with their grain size range from 200 to 400 nm is obtained in the top surface layer. The microhardness of FMRR sample changes gradiently along the depth from about 274HV in the top surface layer to about 159HV in the matrix, which is nearly 1.7 times harder than that of the original sample. The penetrating rate is enhanced significantly when the FMRR samples are Cr⁃Rare earth⁃boronized at 600 ℃ for 6 h. Thickness of the boride layer increases to around 20 μm, which is nearly twice thicker than that of the original sample.

  16. Surface Roughness Prediction Model in Machining of Carbon Steel by PVD Coated Cutting Tools

    Directory of Open Access Journals (Sweden)

    Yusuf Sahin

    2004-01-01

    Full Text Available The surface roughness model in the turning of AISI 1040 carbon steel was developed in terms of cutting speed, feed rate and depth of cut using response surface methodology. Machining tests were carried out using PVD-coated tools under different cutting conditions. The surface roughness equations of cutting tools when machining the carbon steels were achieved by using the experimental data. The results are presented in terms of mean values and confidence levels. The established equation shows that the feed rate was found to be a main influencing factor on the surface roughness. It increased with increasing the feed rate, but decreased with increasing the cutting speed and the depth of cut, respectively. The variance analysis for the second-order model shows that the interaction terms and the square terms were statically insignificant. However, it could be seen that the first-order effect of feed rate was significant while cutting speed and depth of cut was insignificant. The predicted surface roughness of the samples was found to lie close to that of the experimentally observed ones with 95% confident intervals.

  17. Assessment of precipitation in alloy steel using nonlinear Rayleigh surface waves

    Science.gov (United States)

    Thiele, Sebastian; Matlack, Kathryn H.; Kim, Jin-Yeon; Qu, Jianmin; Wall, James J.; Jacobs, Laurence J.

    2014-02-01

    Nonlinear ultrasonic waves have shown to be sensitive to various microstructural changes in metals including coherent precipitates; these precipitates introduce a strain field in the lattice structure. The thermal aging of certain alloy steels leads to the formation of coherent precipitates, which pin dislocations and contribute to the generation of a second harmonic component. A precipitate hardenable material namely 17-4 PH stainless steel is thermally treated in this research to obtain different precipitation stages, and then the influence of precipitates on the acoustic nonlinearity parameter is assessed. Conclusions about the microstrucutural changes in the material are drawn based on the results from a nonlinear Rayleigh surface wave measurement and complementary thermo-electric power, hardness and ultrasonic velocity measurements. The results show that the nonlinear parameter is sensitive to coherent precipitates in the material and moreover that precipitation characteristics can be characterized based on the obtained experimental data.

  18. Laser Alloyed Coatings of TiB2/Graphite on 9Cr18 Stainless Steel Surface

    Institute of Scientific and Technical Information of China (English)

    YING Li-xia; WANG Li-qin; JIA Xiao-mei; GU Le

    2007-01-01

    Modified coatings including carbide of iron, nickel, chromium, silicon, and titanium are obtained on 9Cr18 stainless steel surface by laser alloying. The processing method, the microstructure, the interface, the tribological properties, and the forming mechanisms of the coatings are analyzed. The results show that the microstructure of the alloyed coatings is mainly irregular FeC crystals. Carbides of chromium and iron are around the FeC crystals. Small granular TiC disperses in the alloyed coatings. The microhardness of the alloyed coatings is greatly improved because of the occurrence of carbide with high hardness. At the same time, the wear resistance of the alloyed coatings are higher than that of 9Cr18 stainless steel.

  19. Enhanced field emission from nanosecond laser based surface micro-structured stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Singh, A.K., E-mail: anilks@barc.gov.in [Laser & Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai 400085< p/ostalC> (India); Shinde, Deodatta; More, Mahendra A. [Department of Physics, Savitribai Phule Pune University, Pune 411007 (India); Sinha, Sucharita [Laser & Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai 400085< p/ostalC> (India)

    2015-12-01

    Highlights: • Stainless steel (SS) sheets have been surface treated using a frequency doubled nanosecond pulsed Nd:YAG laser at laser fluence level ∼0.7 J/cm{sup 2} resulting in formation of micro protrusions. • In regions near periphery of the laser treated spot showed formation of micro-protrusions with density as high as ∼4.5 × 10{sup 7} cones/cm{sup 2}. • Energy dispersive X-ray spectroscopy (EDS) analysis of untreated and laser treated samples reveals trend in change of elemental composition of the sample on laser treatment. • Grazing incidence X-ray diffraction analysis of untreated and laser treated samples shows formation of oxides and nitrides of iron upon laser treatment. • Field emission study on the laser micro-structured (SS) sample has shown low turn on field in comparison to untreated stainless steel. • Parameters characterizing large area field emitters such as turn ON field, macroscopic field enhancement factor and pre exponential factor corresponding to the laser micro-structured steel surface have been estimated. • Field emission current has shown good stability when tested over a period of 140 min at a preset level of 4 μA. - Abstract: This paper presents results of field emission study of laser based surface micro-structured stainless steel (SS). Surface micro-structuring of SS samples has been performed by direct irradiation of sample surface with a frequency doubled Nd:YAG nanosecond (ns) laser in atmospheric ambience. Laser treated samples have been characterized in terms of their surface morphology, elemental composition and field emission properties. Our results reveal formation of micro-protrusions of varying height and tip diameter depending on incident laser fluence. Within the laser irradiated spot, regions near periphery showed formation of micro-protrusions with number density as high as 4.5 × 10{sup 7} protrusions/cm{sup 2}. Such laser micro-structured samples have shown much lower turn on electric field (7.5 V

  20. Flat friction tests applied to austenic stainless steels with several surface finish. Analysis of adhesion conditions in friction; Ensayos de rozamiento plano sobre aceros inoxidables austeniticos con diferente acabado superficial. Determinacion de las condiciones de adhesion en el rozamiento

    Energy Technology Data Exchange (ETDEWEB)

    Coello, J.; Miguel, V.; Ferrer, C.; Calatatyd, A.; Martinez, A.

    2008-07-01

    The main purpose of this work is to evaluate the tribological behaviour of austenic stainless steels AISI 304 with bright surface finishing (B). The assays have been carried out in flat faced dies system with mineral oil of 200 cts viscosity, S{sub 2}Mo grease and in dry conditions. The relationship between friction coefficient and pressure and velocity has been established for the mineral oil as lubricant. In these conditions, a strong adhesive tendency has been found in boundary lubrication regime. The results obtained here, show us that S{sub 2}Mo grease leads to lowest values for the friction coefficient. A minor adhesive behaviour tendency for AISI 316 steel, harder than 304 grades, has been found. A relevant plowing phenomena has been observed for the more critical friction conditions tried out. A surface hardener is produced as a consequence of that. (Author) 19 refs.

  1. Stamping Process Analysis and Die Design of D21 Silicon Steel Chip%D21硅钢芯片冲压工艺分析及模具设计

    Institute of Scientific and Technical Information of China (English)

    周梦瑜; 陈广娟

    2013-01-01

    变压器D21硅钢铁芯片采用冲压工艺生产.首先对其工艺进行了分析,确定了冲压方案.对产品进行了排样设计,计算了冲压力,确定了压力中心.然后,设计了单工序落料模具,完成了模具装配图.%D21 silicon steel chips for transformer are produced by stamping. First, its stamping process was analyzed and the scheme of the stamping process was determined. The product layout was designed, the punching pressure was calculated, the pressure center was determined. Then, the blanking die with single procedure was designed, the die assembly drawing was completed.

  2. Isothermal superplastic solid state bonding of 40Cr and Cr12MoV steels based on surface modification

    Institute of Scientific and Technical Information of China (English)

    Zhang Keke; Zhang Zhanling; Liu Shuai; Yue Yun; Ma Ning; Yang Yunlin

    2009-01-01

    Based on the feasibility of isothermal superplastic solid state bonding of 40Cr and Cr12MoV steels, the surfaces of both steels to be bonded were ultra-fined through high frequency hardening, then the superplastic solid state bonding were conducted, the microstructure and fracture surface of bonded joint were observed and analysed, and bonding mechanisms was researched. The experimental results show that with the sample surfaces of 40Cr and Cr12MoV steels after the high frequency hardening, under the prepressing stress of 56.6 MPa, initial strain rate of 1.5×10~(-2) min~(-1) and at the bonding temperature of 800-820℃, the superplastic solid state bonding can be carried out in about 3.5min, and the joint strength is up to that of 40Cr steel base metal and the radial expansion ratio of the joint does not exceed 6%. The superplastic solid state bonding parameter of both steels is within the ranges of the isothermal compressive superplastic deformation of Cr12MoV steel, and the deformation in Cr12MoV steel side near the interfacial zone of joint presents the characteristic of superplasticity. In bonding process, the atoms in two sides of joint interface have diffused each other.

  3. The use of physicochemical methods to detect organic food soils on stainless steel surfaces.

    Science.gov (United States)

    Whitehead, K A; Benson, P; Smith, L A; Verran, J

    2009-11-01

    Food processing surfaces fouled with organic material pose problems ranging from aesthetic appearance, equipment malfunction and product contamination. Despite the importance of organic soiling for subsequent product quality, little is known about the interaction between surfaces and organic soil components. A range of complex and defined food soils was applied to 304 stainless steel (SS) surfaces to determine the effect of type and concentration of soil on surface physicochemical parameters, viz surface hydrophobicity (DeltaG(iwi)), surface free energy (gamma(s)), Lifshitz van der Waals (gamma_LW(s)), Lewis acid base (gamma_AB(s)), electron acceptor (gamma_+(s) ) and electron donor (gamma_-(s) ) measurements. When compared to the control surface, changes in gamma_AB(s), gamma_+(s) and gamma_-(s) were indicative of surface soiling. However, soil composition and surface coverage were heterogeneous, resulting in complex data being generated from which trends could not be discerned. These results demonstrate that the retention of food soil produces changes in the physicochemical parameters of the surface that could be used to indicate the hygienic status of a surface.

  4. Laser micropolishing of AISI 304 stainless steel surfaces for cleanability and bacteria removal capability

    Science.gov (United States)

    De Giorgi, Chiara; Furlan, Valentina; Demir, Ali Gökhan; Tallarita, Elena; Candiani, Gabriele; Previtali, Barbara

    2017-06-01

    In this work, laser micropolishing (LμP) was employed to reduce the surface roughness and waviness of cold-rolled AISI 304 stainless steel sheets. A pulsed fibre laser operating in the ns regime was used and the influence of laser parameters in a N2-controlled atmospheres was evaluated. In the optimal conditions, the surface remelting induced by the process allowed to reduce the surface roughness by closing cracks and defects formed during the rolling process. Other conditions that did not improve the surface quality were analysed for defect typology. Moreover, laser treatments allowed the production of more hydrophobic surfaces, and no surface chemistry modification was identified. Surface cleanability was investigated with Escherichia coli (E. coli), evaluating the number of residual bacteria adhering to the substrate after a washing procedure. These results showed that LμP is a suitable way to lower the average surface roughness by about 58% and average surface waviness by approximately 38%. The LμP process proved to be effective on the bacteria cleanability as approximately five times fewer bacteria remained on the surfaces treated with the optimized LμP parameters compared to the untreated surfaces.

  5. Energy Saving Melting and Revert Reduction Technology: Improved Die Casting Process to Preserve the Life of the Inserts

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam, PI; Xuejun Zhu, Sr. Research Associate

    2012-09-30

    The goal of this project was to study the combined effects of die design, proper internal cooling and efficient die lubricants on die life. The project targeted improvements in die casting insert life by: Optomized Die Design for Reduced Surface Temperature: The life of die casting dies is significantly shorter when the die is exposed to elevated temperature for significant periods of time. Any die operated under conditions leading to surface temperature in excess of 1050oF undergoes structural changes that reduce its strength. Optimized die design can improve die life significantly. This improvement can be accomplished by means of cooling lines, baffles and bubblers in the die. A key objective of the project was to establish criteria for the minimal distance of the cooling lines from the surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. The Uddeholm Dievar steel evaluated in this program showed superior resistance to thermal fatigue resistance. Based on the experimental evidence, cooling lines could be placed as close as 0.5" from the surface. Die Life Extension by Optimized Die Lubrication: The life of die casting dies is affected by additions made to its surface with the proper lubricants. These lubricants will protect the surface from the considerable temperature peaks that occur when the molten melt enters the die. Dies will reach a significantly higher temperature without this lubricant being applied. The amount and type of the lubricant are critical variables in the die casting process. However, these lubricants must not corrode the die surface. This effort was supported with alloys and machining by BohlerUddeholm, Dunn Steel, HH Stark and Rex Buckeye. In plant testing and evaluation was conducted as in-kind cost share at St. Clair Die Casting. Chem- Trend participated in the program with die

  6. Characterization of Surface Films Formed During Corrosion of a Pipeline Steel in H2S Environments

    Science.gov (United States)

    Huang, F.; Cheng, P.; Dong, Y. Y.; Liu, J.; Hu, Q.; Zhao, X. Y.; Cheng, Y. Frank

    2017-01-01

    In this work, the surface films formed on an X52 pipeline steel in H2S-containing environments with various pH values and H2S concentrations were characterized by surface analysis techniques and electrochemical impedance spectroscopy. A stoichiometric FeS film is formed during H2S corrosion of the steel. At low pH (e.g., 3.5) and low H2S concentration (e.g., 0.2 mmol/L), the film is primarily crystalline FeS. When the H2S concentration increases to 2 and 20 mmol/L, mackinawite is also formed. At high pH of 5.5 and low H2S concentration of 0.2 mmol/L, the film is amorphous FeS. With the increase in the H2S concentration to 2 and 20 mmol/L, the film changes to crystalline FeS and the mixture of crystalline FeS and mackinawite, respectively. In low-pH solution (pH 3.5), the compact, crystalline FeS is more protective for steel corrosion compared to mackinawite. As the H2S concentration increases, the corrosion is increased. At high pH of 5.5, when the H2S concentration is 0.2 mmol/L, the low corrosivity of the environment causes production of amorphous FeS only. As the H2S concentration is increased, a thick film is generated, reducing somewhat the steel corrosion.

  7. Characterization of Surface Films Formed During Corrosion of a Pipeline Steel in H2S Environments

    Science.gov (United States)

    Huang, F.; Cheng, P.; Dong, Y. Y.; Liu, J.; Hu, Q.; Zhao, X. Y.; Cheng, Y. Frank

    2017-02-01

    In this work, the surface films formed on an X52 pipeline steel in H2S-containing environments with various pH values and H2S concentrations were characterized by surface analysis techniques and electrochemical impedance spectroscopy. A stoichiometric FeS film is formed during H2S corrosion of the steel. At low pH (e.g., 3.5) and low H2S concentration (e.g., 0.2 mmol/L), the film is primarily crystalline FeS. When the H2S concentration increases to 2 and 20 mmol/L, mackinawite is also formed. At high pH of 5.5 and low H2S concentration of 0.2 mmol/L, the film is amorphous FeS. With the increase in the H2S concentration to 2 and 20 mmol/L, the film changes to crystalline FeS and the mixture of crystalline FeS and mackinawite, respectively. In low-pH solution (pH 3.5), the compact, crystalline FeS is more protective for steel corrosion compared to mackinawite. As the H2S concentration increases, the corrosion is increased. At high pH of 5.5, when the H2S concentration is 0.2 mmol/L, the low corrosivity of the environment causes production of amorphous FeS only. As the H2S concentration is increased, a thick film is generated, reducing somewhat the steel corrosion.

  8. Method of Electrolyte-Plasma Surface Hardening of 65G and 20GL Low-Alloy Steels Samples

    Science.gov (United States)

    Rakhadilov, Bauyrzhan; Zhurerova, Laila; Pavlov, Alexander

    2016-08-01

    This work is devoted to formation of modified surface layers in 65G and 20GL steels which using for the manufacture of railway transport parts, as well as the study of influence of the parametersof electrolyte-plasma surface hardening methodon the changes in structural-phase states, improving of wear-resistance. The process of electrolyte-plasma surface hardening of 65G and 20GL steels samples conducted in the electrolyte from water solution of 20% sodium carbonate, in the mode ~850°C - 2 seconds, ∼⃒1200°C - 3 seconds. It is established that in the initial state 20GL steel has ferrite-pearlite structure, and the 60G steel consists of pearlite and cement structure. After application of electrolyte-plasma surface hardening is observed the formation of carbides particles and martensite phase components in the structure of 20GL and 60G steels. It is determined that after electrolyte-plasma surface hardening with heating time - 2 seconds, the abrasive wear-resistance of 65G and 20GL steels increased to 1.3 times and 1.2 times, respectively, and the microhardness is increased to 1.6 times and 1.3 times, respectively.

  9. Effect of surface treatment on mechanical properties of glass fiber/stainless steel wire mesh reinforced epoxy hybrid composites

    Energy Technology Data Exchange (ETDEWEB)

    N, Karunagaran [S.K.P Engineering College, Tiruvannamalai (India); A, Rajadurai [Anna University, Chennai (India)

    2016-06-15

    This paper investigates the effect of surface treatment for glass fiber, stainless steel wire mesh on tensile, flexural, inter-laminar shear and impact properties of glass fiber/stainless steel wire mesh reinforced epoxy hybrid composites. The glass fiber fabric is surface treated either by 1 N solution of sulfuric acid or 1 N solution of sodium hydroxide. The stainless steel wire mesh is also surface treated by either electro dissolution or sand blasting. The hybrid composites are fabricated using epoxy resin reinforced with glass fiber and fine stainless steel wire mesh by hand lay-up technique at room temperature. The hybrid composite consisting of acid treated glass fiber and sand blasted stainless steel wire mesh exhibits a good combination of tensile, flexural, inter-laminar shear and impact behavior in comparison with the composites made without any surface treatment. The fine morphological modifications made on the surface of the glass fiber and stainless steel wire mesh enhances the bonding between the resin and reinforcement which inturn improved the tensile, flexural, inter-laminar shear and impact properties.

  10. Surface structure and properties of ion-nitrided austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hannula, S.P.; Nenonen, P. (Metallurgy Lab., Technical Research Centre, Espoo (Finland)); Hirvonen, J.P. (Dept. of Physics, Univ. of Helsinki (Finland))

    1989-12-10

    The near surface structure and nitrogen concentration of the low-temperature low-pressure ion-nitrided stainless steels (SS) was studied by using X-ray diffraction (XRD), transmission electron microscopy (TEM), nuclear resonance broadening (NRB) and microhardness techniques. The surface nitrogen content as determined by NRB was found to increase with nitriding time such that at long nitriding times the surface nitrogen concentration was higher than for any equilibrium nitride in the Fe-N system. Nitrogen contents were slightly higher for type-304 than for type-316 stainless steels. Simultaneously with increasing surface nitrogen content, a strong shift and broadening of X-ray diffraction peaks occured. In the surface of the nitrided layer expanded austenite as well as {epsilon}-phase analogous to {epsilon}-martensite is formed. At long nitriding times (high nitrogen surface contents) the structure of the surface corresponds to cubic MN{sub 1-x} nitride. At intermediate nitriding times (and nitrogen contents) possibly some {epsilon}'-nitride is also formed. TEM study of the surface layer showed that after long nitriding times the expanded austenite with occasional weak primitive lattice reflections was the dominating phase and the hexagonal {epsilon}-phase was habited as thin platelets on the (111) planes of the nitrogen supersaturated austenite. The hardness of the compound layer can be as high as 25 GPa. The high hardness is suggested to result from nitrogen supersaturation, high dislocation density and thin platelets of {epsilon}-phase in the surface of the compound layer. (orig.).

  11. Functionalisation of surfaces for the biotechnology. Proceedings; Funktionalisierung von Oberflaechen fuer die Biotechnologie. Tagungsband

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    Surface functionalisation methods for biotechnological applications have been presented at the meeting of the Society of Thin Films in Dresden, Germany, on march 11th, 2003. The lectures are: Biochips - function, applications and markets (M.Fritz); Requirements on biochips with microfluid on the surface (H.Reinecke; H.Bartos); Lab-on-a-chip systems for medical diagnostics (S.Hardt; K.Drese; A.Griebel; S.Rund; F.Schoenfeld); Biotronics - combination of biological systems with microelectronics (A.Offenhaeusser); Observing and directing biological machines at the subnanometer scale (D.Mueller); Molecularly designed surfaces for bio-applications (U.Schedler; T.Thiele; H.Matuschewski; R.Storm); Functionalisation by self-organizing monolayers (R.Dahint; S.Herrwerth; T.Rosendahl; C.Feng; J.Fick; W.Eck: M.Himmelhaus; M.Grunze); Bioactive nanosol coatings (H.Boettcher; D.Fiedler; U.Soltmann); Possibilities of surface modifying for the biotechnology by means of microfluid systems (F.-U.Gast; H.Fiehn; S.Howitz); Coated slides as supports for DNA and protein microarrays (A.Papra); Surface functionalisation by plasma polymerisation (R.Foerch; C.Thielemann; R.Naumann; W.Knoll); Physical modification of the surface functions of supports for polymeric cell cultures (P.Wuensche; K.Riess); Plasma processes for storage resistant hydrophilic interface layers for biomedical applications (K.Schroeder; R.Ihrke; A.Ohl); Targeted chemical functionalisation of porous materials and parts of the microsystem technology (P.Krueger).

  12. The features of steel surface hardening with high energy heating by high frequency currents and shower cooling

    Science.gov (United States)

    Ivancivsky, V. V.; Skeeba, V. Yu; Bataev, I. A.; Lobanov, D. V.; Martyushev, N. V.; Sakha, O. V.; Khlebova, I. V.

    2016-11-01

    The paper examines the process of surface hardening of steel 45 with the help of high energy heating by high frequency currents with simultaneous shower water cooling. We theoretically justified and experimentally proved a possibility of liquid phase forming in the course of heating not on the surface, but in the depth of the surface layer.

  13. Laser surface infiltration of tungsten-carbide in steel and aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dahotre, N.B.; Mukherjee, K. (Michigan State Univ., East Lansing (USA))

    It has been demonstrated that surface modification in metals and alloys can be achieved by laser melting in conjunction with injection of particulate alloying elements in the heated zone. In our current experiments the authors have successfully implanted tungsten-carbide particles on the surface of several grades of carbon-steels as well as on the surface of a structural aluminum alloy. In both cases a significant increase in microhardness has been detected. Hardness profile from the interaction zone to the heat affected zone (HAZ) has been determined. The microstructural features of both the implanted zone and HAZ also have been determined. Effect of laser input energy, nature of tungsten-carbide particle size, size distribution and method of powder injection on the hardness profile have been investigated. Some preliminary examination of surface wear of such implanted material is also conducted. These results are discussed in detail.

  14. Improving the Surface Roughness of Pickled Steel Strip by Control of Rolling Temperature

    Science.gov (United States)

    Chang, Yao-Nan; Lin, Szu-Ning; Liou, Horng-Yih; Chang, Chu-Wei; Wu, Chia-Chan; Wang, Ying-Chun

    2013-01-01

    This investigation is to analyze the surface roughness problem of low carbon pickled steel strips from the view points of prior hot rolling conditions and the hot-rolled scales. The results showed that, compared with other parameters, the most important factor in hot rolling to affect the surface roughness was the rolling temperature. As the temperature was increased, the amount of the outer brittle α-Fe2O3 increased, leading to rough scale/substrate interface and rough surface after pickling. However, the effect of coiling temperature was almost negligible because no further rolling existed after that stage. Quantitative estimation showed that decrease in rolling temperature in this investigation reduced the surface roughness, Ra, from 1.06-1.78 μm to 0.88-1.10 μm after pickling in laboratory. Similar degree of improvement in roughness was also observed after pickling in mill.

  15. Surface tension of expanded slag from steel manufacturing in electrical furnace

    Directory of Open Access Journals (Sweden)

    J. Łabaj

    2011-07-01

    Full Text Available In the article a research on the surface tension of slag was conducted from the process of obtaining steel in the electric furnace. Melting in the graphite melting crucible caused the slag to foam. The measurement of the surface tension is being conducted with method of rejection. They make the measurement of maximum power needed for the liquid to reject the working element of the apparatus from the surface. The research was conducted in the temperature of 1 673 – 1 723 K. The results of the measurements allowed to determine the surface tension of slag, which in the analysed scope of the temperature is being changed from 454 to 345 mN•m-1.

  16. FRACTURE BEHAVIOUR OF P/M Cr-V LEDEBURITIC STEEL WITH DIFFERENT SURFACE ROUGHNESS

    Directory of Open Access Journals (Sweden)

    Peter Jurči

    2011-07-01

    Full Text Available The samples made from the Vanadis 6 PM ledeburitic tool steel were surface machined to different quality and heat treated by standard regime of the processing. Three point bending tests were carried out on processed samples. It was found that the flexural strength decreased with decreasing surface quality. The lowering of flexural strength has been accompanied with the decrease of the plastic component of plastic straining preceeding to fracture initiation (work of fracture of the material. It indicates that the surface roughness leads to the crack initiation before a larger plastic deformation of the material can be developed. Based on the results it can be suggested that to prevent the cracking of tools in the practice it is essential to make a surface machining (grinding, lapping, polishing to as high quality as possible.

  17. Properties Evaluation of Thin Microhardened Surface Layer of Tool Steel after Wire EDM

    Directory of Open Access Journals (Sweden)

    Ľuboslav Straka

    2016-04-01

    Full Text Available This paper describes results of experimental research on the thin microhardened surface layer of a machined surface that occurs in materials using wire electrical discharge machining (WEDM with brass wire electrode. The direct influence of microhardened surface layer on resulting machined surface quality of tool steel EN X210Cr12 (W.-Nr. 1.2080 was examined. The aim of the experiment was to contribute to the knowledge of mutual interactions between main WEDM technological parameters, the influence of these parameters on the total affected depth, and on the variation of microhardness of sub-surface layers of machined surface. Based on the microhardness experimental measurements, mathematical models were established by the Least Square Method (LSM in order to simulate and predict final quality of machined surface after WEDM. Recommendations are given for setting the main technological parameters of the discharge process concerning minimization of total microhardened surface layer depth and microhardened surface layer homogeneity along the whole cross-section profile of the machined surface.

  18. Emerging surface characterization techniques for carbon steel corrosion: a critical brief review

    Science.gov (United States)

    Dwivedi, D.; Becker, T.

    2017-01-01

    Carbon steel is a preferred construction material in many industrial and domestic applications, including oil and gas pipelines, where corrosion mitigation using film-forming corrosion inhibitor formulations is a widely accepted method. This review identifies surface analytical techniques that are considered suitable for analysis of thin films at metallic substrates, but are yet to be applied to analysis of carbon steel surfaces in corrosive media or treated with corrosion inhibitors. The reviewed methods include time of flight-secondary ion mass spectrometry, X-ray absorption spectroscopy methods, particle-induced X-ray emission, Rutherford backscatter spectroscopy, Auger electron spectroscopy, electron probe microanalysis, near-edge X-ray absorption fine structure spectroscopy, X-ray photoemission electron microscopy, low-energy electron diffraction, small-angle neutron scattering and neutron reflectometry, and conversion electron Moessbauer spectrometry. Advantages and limitations of the analytical methods in thin-film surface investigations are discussed. Technical parameters of nominated analytical methods are provided to assist in the selection of suitable methods for analysis of metallic substrates deposited with surface films. The challenges associated with the applications of the emerging analytical methods in corrosion science are also addressed. PMID:28413351

  19. Pit formation on stainless steel surfaces pre-treated with biosurfactants produced by Pseudomonas fluorescens

    Energy Technology Data Exchange (ETDEWEB)

    Dagbert, Catherine [ECP-LGPM, Grande Voie des Vignes, 92295 Chatenay-Malabry (France)], E-mail: catherine.dagbert@ecp.fr; Meylheuc, Thierry; Bellon-Fontaine, Marie-Noelle [INRA, UMR 763 Bioadhesion et Hygiene des Materiaux, F-91300 Massy (France); AGROPARISTECH, UMR 763 Bioadhesion et Hygiene des Materiaux, F-91300 Massy (France)

    2008-12-01

    Today, it is widely established that the surface tension of water can be reduced by some microorganisms capable of synthesizing surface-active compounds called biosurfactants (BS). BS characteristics depend on the microorganism that produces them and therefore, on the microorganism culture conditions. Some studies on chemical surfactants have shown that the adsorption of surface-active compounds plays a major role in corrosion; indeed they are used as a good corrosion inhibition tool. The purpose of this study was first, to estimate the importance and behavior of the stainless steels passive film on the adsorption of BS, produced by the Gram negative bacteria Pseudomonas fluorescens, and secondly, to study the impact of these treatments on the pitting corrosion. In this paper, the galvanostatic polarization technique, used as accelerated method for determining the characteristic pit potentials on stainless steels, is examined. Pit growth, shape and cover formation were also observed. The surface topography of the corroded specimens was investigated using field emission scanning electron microscopy (FESEM)

  20. Surface Texturing-Plasma Nitriding Duplex Treatment for Improving Tribological Performance of AISI 316 Stainless Steel

    Directory of Open Access Journals (Sweden)

    Naiming Lin

    2016-10-01

    Full Text Available Surface texturing-plasma nitriding duplex treatment was conducted on AISI 316 stainless steel to improve its tribological performance. Tribological behaviors of ground 316 substrates, plasma-nitrided 316 (PN-316, surface-textured 316 (ST-316, and duplex-treated 316 (DT-316 in air and under grease lubrication were investigated using a pin-on-disc rotary tribometer against counterparts of high carbon chromium bearing steel GCr15 and silicon nitride Si3N4 balls. The variations in friction coefficient, mass loss, and worn trace morphology of the tested samples were systemically investigated and analyzed. The results showed that a textured surface was formed on 316 after electrochemical processing in a 15 wt % NaCl solution. Grooves and dimples were found on the textured surface. As plasma nitriding was conducted on a 316 substrate and ST-316, continuous and uniform nitriding layers were successfully fabricated on the surfaces of the 316 substrate and ST-316. Both of the obtained nitriding layers presented thickness values of more than 30 μm. The nitriding layers were composed of iron nitrides and chromium nitride. The 316 substrate and ST-316 received improved surface hardness after plasma nitriding. When the tribological tests were carried out under dry sliding and grease lubrication conditions, the tested samples showed different tribological behaviors. As expected, the DT-316 samples revealed the most promising tribological properties, reflected by the lowest mass loss and worn morphologies. The DT-316 received the slightest damage, and its excellent tribological performance was attributed to the following aspects: firstly, the nitriding layer had high surface hardness; secondly, the surface texture was able to capture wear debris, store up grease, and then provide continuous lubrication.

  1. Corrosion Inhibition of Sodium Phosphate for Coarse and Near Ultrafined-Grain Mild steel surface

    Directory of Open Access Journals (Sweden)

    Kazem Sabet Bokati

    2017-06-01

    Full Text Available An ultrafine grain surface layer with average crystallite size of 28 nm was produced on annealed mild steel through a wire brushing process. The effects of grain size reduction on the inhibition performance of sodium phosphate were investigated using polarization and electrochemical impedance spectroscopy (EIS measurements. The crystal grain size of wire brushed surface was analyzed by X-ray diffractometry (XRD and field emission scanning electron microscopy (FESEM. The electrochemical tests were conducted in artificial sea water (ASW in the presence and absence of 250 mg/lit sodium phosphate (SP. The wire brushed surface indicated considerable deformed plastic flows and high surface roughness. Due to the accumulated strains, a deformed layer with thickness of 20±5 μm was produced and the crystal grain size of severe deformed zone was about 28 nm. Wire brushed surface increased uniform corrosion rate of mild steel due to enhanced surface roughness and preferential sites to adsorption of corrosive ions. However, the wire brushed surface showed a positive effect on inhibition performance of sodium phosphate. The electrochemical results revealed that average inhibition efficiency increased from 65 to about 80 percent in ASW solution containing 1.5 mM Na3PO4 for coarse grained samples in comparison to that of ultra-fined grain samples respectively .The wire brushing process encouraged passivity on the surface in SP-containing solution due to a high density of nucleation sites which increased the adsorption of phosphate ions leading to a high fraction of passive layers and low corrosion rates.

  2. Surface Texturing-Plasma Nitriding Duplex Treatment for Improving Tribological Performance of AISI 316 Stainless Steel.

    Science.gov (United States)

    Lin, Naiming; Liu, Qiang; Zou, Jiaojuan; Guo, Junwen; Li, Dali; Yuan, Shuo; Ma, Yong; Wang, Zhenxia; Wang, Zhihua; Tang, Bin

    2016-10-27

    Surface texturing-plasma nitriding duplex treatment was conducted on AISI 316 stainless steel to improve its tribological performance. Tribological behaviors of ground 316 substrates, plasma-nitrided 316 (PN-316), surface-textured 316 (ST-316), and duplex-treated 316 (DT-316) in air and under grease lubrication were investigated using a pin-on-disc rotary tribometer against counterparts of high carbon chromium bearing steel GCr15 and silicon nitride Si₃N₄ balls. The variations in friction coefficient, mass loss, and worn trace morphology of the tested samples were systemically investigated and analyzed. The results showed that a textured surface was formed on 316 after electrochemical processing in a 15 wt % NaCl solution. Grooves and dimples were found on the textured surface. As plasma nitriding was conducted on a 316 substrate and ST-316, continuous and uniform nitriding layers were successfully fabricated on the surfaces of the 316 substrate and ST-316. Both of the obtained nitriding layers presented thickness values of more than 30 μm. The nitriding layers were composed of iron nitrides and chromium nitride. The 316 substrate and ST-316 received improved surface hardness after plasma nitriding. When the tribological tests were carried out under dry sliding and grease lubrication conditions, the tested samples showed different tribological behaviors. As expected, the DT-316 samples revealed the most promising tribological properties, reflected by the lowest mass loss and worn morphologies. The DT-316 received the slightest damage, and its excellent tribological performance was attributed to the following aspects: firstly, the nitriding layer had high surface hardness; secondly, the surface texture was able to capture wear debris, store up grease, and then provide continuous lubrication.

  3. Macrophage responses to 316L stainless steel and cobalt chromium alloys with different surface topographies.

    Science.gov (United States)

    Anderson, Jordan A; Lamichhane, Sujan; Mani, Gopinath

    2016-11-01

    The surface topography of a biomaterial plays a vital role in determining macrophage interactions and influencing immune response. In this study, we investigated the effect of smooth and microrough topographies of commonly used metallic biomaterials such as 316 L stainless steel (SS) and cobalt-chromium (CoCr) alloys on macrophage interactions. The macrophage adhesion was greater on CoCr compared to SS, irrespective of their topographies. The macrophage activation and the secretion of most pro-inflammatory cytokines (TNF-α, IL-6, and IP-10) were greater on microrough surfaces than on smooth surfaces by day-1. However, by day-2, the macrophage activation on smooth surfaces was also significantly increased up to the same level as observed on the microrough surfaces, with more amount of cytokines secreted. The secretion of anti-inflammatory cytokine (IL-10) was significantly increased from day-1 to day-2 on all the alloy surfaces with the effect most prominently observed on microrough surfaces. The production of nitric oxide by the macrophages did not show any major substrate-dependent effect. The foreign body giant cells formed by macrophages were least observed on the microrough surfaces of CoCr. Thus, this study demonstrated that the nature of material (SS or CoCr) and their surface topographies (smooth or microrough) strongly influence the macrophage responses. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2658-2672, 2016.

  4. Influence of MgO containing strontium on the structure of ceramic film formed on grain oriented silicon steel surface

    OpenAIRE

    Vasconcelos Daniela C. Leite; Cesar Maria das Graças M.M.; Cunha Marco Antônio da; Vasconcelos Wander L.

    1999-01-01

    The oxide layer formed on the surface of a grain oriented silicon steel was characterized by SEM and EDS. 3% Si steel substrates were coated by two types of slurries: one formed by MgO and water and other formed by MgO, water and SrSO4. The ceramic films were evaluated by SEM, EDS and X-ray diffraction. Depth profiles of Fe, Si and Mg were obtained by GDS. The magnetic core losses (at 1.7 Tesla, 60 Hz) of the coated steel samples were evaluated as well. The use of MgO containing strontium red...

  5. Contribution to the Study of Effects of Surface State of Welded Joints in Stainless Steel Upon Resistance Towards Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    Juraga, I.

    2007-01-01

    Full Text Available Successful corrosion resistance of stainless steels is based on their natural ability of passivation, i.e. formation of film of chromium oxides that prevents corrosion in many environments. Any nonuniformity of surface layers may be initial spot for corrosion processes and damages. In this contribution, beside real corrosion damages occurred in practice, results of testing of pitting corrosion resistance of weld beads made applying TIG process on AISI 316L steel grade are presented. SEM and EDX testing, as well as electrochemical corrosion testing confirmed adverse effects of heat tints zones upon corrosion resistance of stainless steels.

  6. Surface quality of extruding metal special-shape products and frictional behavior in optimized die cavity

    Institute of Scientific and Technical Information of China (English)

    QI Hong-yuan; ZHU Heng-jun

    2004-01-01

    With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal plastic extruding deformation. Taking the strain-hardening effect of metal deformation into account, the relationship between friction behavior and optimized mathematical model is analyzed by the numerical analysis friction energy dissipation function. As a result, the method of lowering the material hardening and decreasing the reduction ratio over multi-procedures can be used to improve the surface quality of metal special-shape extrusion products.

  7. Theoretical investigations of metallic surfaces for water chemistry; Theoretische Untersuchungen metallischer Oberflaechen fuer die Wasserstoffchemie

    Energy Technology Data Exchange (ETDEWEB)

    Schnur, Sebastian

    2010-11-19

    Properties of the metal-water interface have been addressed by periodic density functional theory calculations, in particular with respect to the electronic and geometric structures of water bilayers on several transition metal surfaces. The structure and the vibrational spectra of water bilayers at room temperatures have been studied performing ab initio molecular dynamics simulations. In order to model varying electrode potentials, an explicite counter electrode has been implemented in a periodic density functional theory code, and first preliminary results using this implementation will be presented. (orig.)

  8. Die menswaardigheid van die menslike embrio : die debat tot dusver

    National Research Council Canada - National Science Library

    Vorster, J.M

    2011-01-01

    ...), "Stem cell research: the ethical issues". Rakende die gebruik van menslike embrio's in stamselnavorsing, behandel hierdie artikels die potensiaal van die menslike embrio, die morele status (menswaardigheid...

  9. Enhanced boronizing kinetics of alloy steel assisted by surface mechanical attrition treatment

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Haopeng, E-mail: hpyang1993@163.com; Wu, Xiaochun, E-mail: xcwu@staff.shu.edu.cn; Yang, Zhe; Pu, Shengjun; Wang, Hongbin

    2014-03-25

    Highlights: • Nanostructured surface layer is fabricated on H13 steel assisted by SMAT. • The boronizing kinetics of SMAT sample can be enhanced remarkably. • Borided layer can delay fatigue cracks initiation and impede their propagation. -- Abstract: A nanostructured surface layer was fabricated on AISI H13 steel by means of surface mechanical attrition treatment (SMAT). Boronizing behaviors of the SMAT samples were systematically investigated in comparison with their coarse-grained counterparts. The boron diffusion depth of the SMAT sample with pack boriding treatment at 600 °C for 2 h was about 8 μm, which was much deeper than that of the coarse-grained sample. A much thicker borided layer on the SMAT sample can be synthesized by a duplex boronizing treatment at 600 °C followed by at a higher temperature. The borided layer was composed with monophase of Fe{sub 2}B and the growth of it exhibited a (0 0 2) preferred orientation. Moreover, the activation energy of boron diffusion for the SMAT sample is 140.3 kJ/mol, which is much lower than 209.4 kJ/mol for the coarse-grained counterpart. The results indicate that the boronizing kinetics can be significantly enhanced in the SMAT sample with a duplex boronizing treatment. Furthermore, the thermal fatigue tests show that the borided layer with excellent oxidation resistance and mechanical strength at elevated temperatures could effectively delay the thermal fatigue cracks initiation and impede their propagation. Therefore, the thermal fatigue property of H13 steel with a duplex boronizing treatment can be improved remarkably.

  10. PITTING CORROSION OF AISI 316Ti STAINLESS STEEL WITH POLISHED SURFACE

    Directory of Open Access Journals (Sweden)

    Viera Zatkalíková

    2010-05-01

    Full Text Available AISI 316Ti is Cr–Ni–Mo austenitic stainless steel with the high Pitting Resistance Equivalent Number (PREN. The effect of the surface finishing by polishing on the pitting corrosion resistance was tested in aggressive 5% FeCl3 solution. The immersion tests were curried out at the temperature 30, 50, 80 °C. The electrochemical cyclic potentiodynamic tests were carried out in the same solution at temperature 30 and 50 °C. The evaluation of the corrosion resistance arose from the comparison of the results of the immersion and the cyclic potentiodynamic tests.

  11. Innovative Approaches To Improving The Bond Between Concrete and Steel Surfaces

    Science.gov (United States)

    2006-11-01

    silicates developed in Portland cement (di- and tri-calcium silicates, calcium aluminates ) and firing the mixture onto the surface of the...developed for undercoating over mild steel. Critical components, especially cobalt and nickel, in the frit assure that the iron oxide on the...0.07 nil Manganese dioxide MnO2 1.39 1 - 2 Ni oxide NiO 1.04 1 - 2 Cobalt Oxide Co3O4 0.93 .5 – 1.5 Phosphorus

  12. An Improved BP Algorithm and Its Application in Classification of Surface Defects of Steel Plate

    Institute of Scientific and Technical Information of China (English)

    ZHAO Xiang-yang; LAI Kang-sheng; DAI Dong-ming

    2007-01-01

    Artificial neural network is a new approach to pattern recognition and classification. The model of multilayer perceptron (MLP) and back-propagation (BP) is used to train the algorithm in the artificial neural network. An improved fast algorithm of the BP network was presented, which adopts a singular value decomposition (SVD) and a generalized inverse matrix. It not only increases the speed of network learning but also achieves a satisfying precision. The simulation and experiment results show the effect of improvement of BP algorithm on the classification of the surface defects of steel plate.

  13. A study of the 42CrMo4 steel surface by quantitative XPS electron spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Flori, M. [' Politehnica' University of Timisoara, Faculty of Engineering of Hunedoara, Str. Revolutiei, No. 5, 331128 Hunedoara (Romania)], E-mail: flori.mihaela@fih.upt.ro; Gruzza, B.; Bideux, L.; Monier, G.; Robert-Goumet, C. [LASMEA, UMR CNRS 6602, Blaise Pascal University, 63177 Aubiere Cedex (France)

    2008-05-30

    Quantitative X-ray photoelectron spectroscopy was used to characterize the native oxide film formed on 42CrMo4 steel surface by air exposure in normal conditions. In order to determine the thickness and composition of the oxide layer we have used a stacking layer model together with experimental XPS sputtering depth profiling. At a nanoscale study, to obtain quantitative results one must take into account fundamental parameters like the attenuation depth of photoelectrons. We have found that both lepidocrocit ({gamma}-FeOOH) and magnetite (Fe{sub 3}O{sub 4}) were present and the total thickness of the oxide layer was 16 monolayers.

  14. Influence of plastic deformation on low temperature surface hardening of stainless steel by gaseous nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low temperature surface hardening by gaseous nitriding of three commercial austenitic stainless steels: AISI 304, EN 1.4369 and Sandvik Nanoflex® with various degrees of austenite stability. The materials were...... plastically deformed to different equivalent strains by uniaxial tension. Gaseous nitriding of the strained material was performed in ammonia at atmospheric pressure in the temperature range 693-703 K. Microstructural characterization of the as-deformed states and the nitrided case included X-ray diffraction...

  15. Laser Surface Melting of Stainless Steel Anodes for Reduced Hydrogen Outgassing (Postprint)

    Science.gov (United States)

    2016-12-29

    carried out at atmospheric pressure under con- stant N2 flow into the capped stage (O2 levels ɘ.2%), as shown in Fig. 1. The beam expander telescope...electronic high power terahertz sources, IEEE Trans. Terahertz Sci . Technol. 1 (2011) 54–75. [4] S.D. Korovin, V.V. Rostov, S.D. Polevin, I.V. Pegel, E...9] M. Bernardini, Air bake-out to reduce hydrogen outgassing from stainless steel, J. Vac. Sci . Technol. A Vacuum, Surfaces, Film 16 (1998) 188–193.4

  16. The modeling of heat affected zone (HAZ in submerged arc welding (SAW surfacing steel element

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2016-04-01

    Full Text Available In the work the bimodal heat source model in the description of the temperature field is presented. The electric arc was treated physically as one heat source, whose heat was divided: part of the heat is transferred by the direct impact of the electric arc, but another part of the heat is transferred to the weld by the melted material of the electrode. Computations of the temperature field during SAW surfacing of S355 steel element are carried out. The macrographic and metallographic analysis of the weld confirmed the depth and shapes of the fusion line and HAZ defined by the numerical simulation.

  17. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Directory of Open Access Journals (Sweden)

    Li Ling

    2008-08-01

    Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  18. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Institute of Scientific and Technical Information of China (English)

    Li Ling; Xie Huasheng; Huang Danzhong; Li Hankun; Tan Rui; Zhou Jingyi

    2008-01-01

    The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the bum-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  19. Detergency of stainless steel surface soiled with human brain homogenate: an XPS study

    Energy Technology Data Exchange (ETDEWEB)

    Richard, M. [Ecole Centrale de Lyon, UMR 5513 LTDS, 69 134 Ecully (France) and Laboratoires ANIOS, 59 260 Lille-Hellemmes (France)]. E-mail: marlene.richard@ec-lyon.fr; Le Mogne, Th. [Ecole Centrale de Lyon, UMR 5513 LTDS, 69 134 Ecully (France); Perret-Liaudet, A. [Hopital Neurologique de Lyon et INSERM U512, 69 394 Lyon (France); Rauwel, G. [Laboratoires ANIOS, 59 260 Lille-Hellemmes (France); Criquelion, J. [Laboratoires ANIOS, 59 260 Lille-Hellemmes (France); De Barros, M.I. [Ecole Centrale de Lyon, UMR 5513 LTDS, 69 134 Ecully (France); Cetre, J.C. [Unite d' Hygiene et d' Epidemiologie, Hopital de la Croix Rousse, 69 317 Lyon (France); Martin, J.M. [Ecole Centrale de Lyon, UMR 5513 LTDS, 69 134 Ecully (France)

    2005-02-15

    In the detergency field of re-usable medical devices, a special attention is focused on the non conventional transmissible agent called prions which is a proteinaceous infectious agent. Few cleaning procedures are effective against prions and few techniques are available to study cleaning effectiveness with respect to proteins in general. In our study, X-ray photoelectron spectroscopy (XPS) has been used to evaluate the effectiveness of detergent formulations to remove proteins from stainless steel surface soiled with a brain homogenate (BH) from human origin. Our results showed that XPS is a reliable surface analysis technique to study chemical species remaining on surface and substrate properties after cleaning procedures. A semi-quantitative evaluation of the detergency effectiveness could also be performed.

  20. Noncontact monitoring of surface-wave nonlinearity for predicting the remaining life of fatigued steels

    Science.gov (United States)

    Ogi, Hirotsugu; Hirao, Masahiko; Aoki, Shinji

    2001-07-01

    A nonlinear acoustic measurement is studied for fatigue damage monitoring. An electromagnetic acoustic transducer (EMAT) magnetostrictively couples to a surface-shear-wave resonance along the circumference of a rod specimen during rotating bending fatigue of carbon steels. Excitation of the EMAT at half of the resonance frequency caused the standing wave to contain only the second-harmonic component, which was received by the same EMAT to determine the second-harmonic amplitude. Thus measured surface-wave nonlinearity always showed two distinct peaks at 60% and 85% of the total life. We attribute the earlier peak to crack nucleation and growth, and the later peak to an increase of free dislocations associated with crack extension in the final stage. This noncontact resonance-EMAT measurement can monitor the evolution of the surface-shear-wave nonlinearity throughout the metal's fatigue life and detect the pertinent precursors of the eventual failure.

  1. The Investigation of Surface Roughness on AISI 1040 Steel with Dry Turning

    Directory of Open Access Journals (Sweden)

    Nergizhan Kavak

    2012-12-01

    Full Text Available In this study, the effect of cutting speed and feed rate on the surface roughness was investigated experimentaly in the machining of AISI 1040 steel being mostly used in industry. Experiments was done by dry turning with uncoated cementite carbite cutting tools at different speeds (46. 91 ve 128 m/dk and feed rates (0.16, 0.22 ve 0.28 mm/dev while cutting depth stays stable at 2 mm. It was observed that workpiece surface quality get worse with the increase of feed rate or decrease of cutting speed. As a result of this work, it was seen that 128 m/min cutting speed and 0.16 mm/rev feed rate for the 2 mm cutting depth are the optimum cutting conditions from the point of surface quality.

  2. Surface Chemistry of Aluminium Alloy Slid against Steel Lubricated by Organic Friction Modifier in Hydrocarbon Oil

    Directory of Open Access Journals (Sweden)

    Ichiro Minami

    2012-01-01

    Full Text Available The lubrication mechanism of aluminium alloy slid against steel was investigated from the standpoint of surface chemistry. Low friction and low wear were observed using glycerol mono-olate in a hydrocarbon as lubricant. Increase in the silicon content in the aluminium alloy during rubbing was observed by surface analyses using (1 Auger electron spectroscopy, (2 scanning electron microscopy along with energy dispersive X-ray spectroscopy, and (3 X-ray photoelectron spectroscopy. Mild removal of the passive state (aluminium oxide from the uppermost surface by the additive during the running-in process was proposed as the lubrication mechanism. The importance of additive chemistry that improves the running-in process was pointed out.

  3. Improvement of Surface Roughness Quality for Stainless Steel 420 Plate Using Magnetic Abrasive Finishing Method

    Directory of Open Access Journals (Sweden)

    Yahya M. Hamad

    2010-01-01

    Full Text Available An experimental study was carried out to improve the surface roughness quality of the stainless steel 420 using magnetic abrasive finishing method (MAF. Four independent operation parameters were studied (working gap, coil current, feed rate, and table stroke, and their effects on the MAF process were introduced. A rotating coil electromagnet was designed and implemented to use with plane surfaces. The magnetic abrasive powder used was formed from 33%Fe and 67% Quartz of (250µm mesh size. The lubricant type SAE 20W was used as a binder for the powder contents. Taguchi method was used for designing the experiments and the optimal values of the selected parameters were found. An empirical equation representing the relation between surface roughness with operation parameters have been achieved.

  4. Wear Resistance of Steels with Surface Nanocrystalline Structure Generated by Mechanical-Pulse Treatment

    Science.gov (United States)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha

    2017-02-01

    The influence of the surface mechanical-pulse treatment based on high-speed friction with a rapid cooling by the technological environment on the wear resistance of medium- and high-carbon steels was considered. The treatment due to a severe plastic deformation enabled obtaining the nanocrystalline structure with a grain size of 14-40 nm. A high positive effect of this treatment was obtained not only because of metal nanocrystallization but also thanks to other factors, namely, structural-phase transformations, carbon saturation of the surface due to decomposition of the coolant and the friction coefficient decrease. Higher carbon content leads to better strengthening of the surface, and its microhardness can reach 12 GPa.

  5. Ion-stimulated gas desorption yields and their dependence on the surface preparation of stainless steel

    CERN Document Server

    Mahner, E; Küchler, D; Malabaila, M; Taborelli, M

    2002-01-01

    Ion-induced gas desorption yields were investigated for 4.2 MeV/u lead ions incident on 316 LN stainless steel surfaces. Focussed on a possible application for the Low Energy Ion Ring (LEIR) vacuum system, the influence of surface treatments like chemical etching, electropolishing and gold-coating on the desorption yields was studied with accelerator-type vacuum chambers. The surface composition of similar prepared samples was investigated with X-ray Photoemission Spectroscopy (XPS). Desorption yields for H2, CH4, CO, Ar and CO2, which are of fundamental interest for LEIR and future accelerator applications, are reported as a function of impact angle, ion dose and charge state (+27, +53) of the lead ion beam.

  6. Surface composition effect of nitriding Ni-free stainless steel as bipolar plate of polymer electrolyte fuel cell

    Science.gov (United States)

    Yu, Yang; Shironita, Sayoko; Nakatsuyama, Kunio; Souma, Kenichi; Umeda, Minoru

    2016-12-01

    In order to increase the corrosion resistance of low cost Ni-free SUS445 stainless steel as the bipolar plate of a polymer electrolyte fuel cell, a nitriding surface treatment experiment was carried out in a nitrogen atmosphere under vacuum conditions, while an Ar atmosphere was used for comparison. The electrochemical performance, microstructure, surface chemical composition and morphology of the sample before and after the electrochemical measurements were investigated using linear sweep voltammetry (LSV), X-ray diffraction (XRD), glow discharge optical emission spectroscopy (GDS) and laser scanning microscopy (LSM) measurements. The results confirmed that the nitriding heat treatment not only increased the corrosion resistance, but also improved the surface conductivity of the Ni-free SUS445 stainless steel. In contrast, the corrosion resistance of the SUS445 stainless steel decreased after heat treatment in an Ar atmosphere. These results could be explained by the different surface compositions between these samples.

  7. Influence of steel composition and plastic deformation on the surface properties induced by low temperature thermochemical processing

    DEFF Research Database (Denmark)

    Bottoli, Federico

    “PressPerfect” Project was to create a methodology to predict the performance of high quality stainless steels after forming and finishing treatments. The Ph.D. Project focused on the optimization of low-temperature thermochemical processes on severalstainless steel classes used for the surface treatment of industrial......Low-temperature thermochemical surface hardening by nitriding, carburizing and nitrocarburizing is used to improve the performance of stainless steels with respect to wear, fatigue and corrosion resistance.The dissolution of nitrogen and/or carbon atoms in the materials surface leads...... to the formation of a supersaturated solid solution known as expanded austenite, or S-Phase. Expanded austenite is characterized by high hardness, up to 1400 Vickers, and high compressive stresses in the surface region, which result in improved wear and fatigue resistance of the components. Along...

  8. Ultra-fast grain boundary diffusion and its contribution to surface segregation on a martensitic steel. Experiments and modeling

    Science.gov (United States)

    Christien, F.; Le Gall, R.

    2011-09-01

    Phosphorus surface segregation was measured by Auger Electron Spectroscopy on a 17-4 PH martensitic stainless steel at 450, 550 and 600 °C. Surface segregation was shown to be much faster than expected which was attributed to a high contribution of phosphorus diffusion along the former austenitic grain boundaries. A model of surface segregation was developed following the Darken-du Plessis approach and taking account of both bulk and grain boundary solute diffusion. The phosphorus grain boundary diffusion coefficient in 17-4 PH was estimated: DGB17-4 PH steel than in α-iron.

  9. Surface modification of austenitic steel by various glow-discharge nitriding methods

    Directory of Open Access Journals (Sweden)

    Tomasz Borowski

    2015-09-01

    Full Text Available Recent years have seen intensive research on modifying glow-discharge nitriding processes. One of the most commonly used glow-discharge methods includes cathodic potential nitriding (conventional method, and active screen plasma nitriding. Each of these methods has a number of advantages. One very important, common feature of these techniques is full control of the microstructure, chemical and phase composition, thickness and the surface topography of the layers formed. Another advantage includes the possibility of nitriding such materials as: austenitic steels or nickel alloys, i.e. metallic materials which do not diffuse nitrogen as effectively as ferritic or martensitic steels. However, these methods have some disadvantages as well. In the case of conventional plasma nitriding, engineers have to deal with the edge effect, which makes it difficult to use this method for complexly shaped components. In turn, in the case of active screen plasma nitriding, the problem disappears. A uniform, smooth layer forms, but is thinner, softer and is not as resistant to friction compared to layers formed using the conventional method. Research is also underway to combine these methods, i.e. use an active screen in conventional plasma nitriding at cathodic potential. However, there is a lack of comprehensive data presenting a comparison between these three nitriding processes and the impact of pulsating current on the formation of the microstructure and functional properties of austenitic steel surfaces. The article presents a characterisation of nitrided layers produced on austenitic X2CrNiMo17-12-2 (AISI 316L stainless steel in the course of glow-discharge nitriding at cathodic potential, at plasma potential and at cathodic potential incorporating an active screen. All processes were carried out at 440 °C under DC glow-discharge conditions and in 100 kHz frequency pulsating current. The layers were examined in terms of their microstructure, phase and

  10. Surface modification of austenitic steel by various glow-discharge nitriding methods

    Directory of Open Access Journals (Sweden)

    Tomasz Borowski

    2015-09-01

    Full Text Available Recent years have seen intensive research on modifying glow-discharge nitriding processes. One of the most commonly used glow-discharge methods includes cathodic potential nitriding (conventional method, and active screen plasma nitriding. Each of these methods has a number of advantages. One very important, common feature of these techniques is full control of the microstructure, chemical and phase composition, thickness and the surface topography of the layers formed. Another advantage includes the possibility of nitriding such materials as: austenitic steels or nickel alloys, i.e. metallic materials which do not diffuse nitrogen as effectively as ferritic or martensitic steels. However, these methods have some disadvantages as well. In the case of conventional plasma nitriding, engineers have to deal with the edge effect, which makes it difficult to use this method for complexly shaped components. In turn, in the case of active screen plasma nitriding, the problem disappears. A uniform, smooth layer forms, but is thinner, softer and is not as resistant to friction compared to layers formed using the conventional method. Research is also underway to combine these methods, i.e. use an active screen in conventional plasma nitriding at cathodic potential. However, there is a lack of comprehensive data presenting a comparison between these three nitriding processes and the impact of pulsating current on the formation of the microstructure and functional properties of austenitic steel surfaces. The article presents a characterisation of nitrided layers produced on austenitic X2CrNiMo17-12-2 (AISI 316L stainless steel in the course of glow-discharge nitriding at cathodic potential, at plasma potential and at cathodic potential incorporating an active screen. All processes were carried out at 440 °C under DC glow-discharge conditions and in 100 kHz frequency pulsating current. The layers were examined in terms of their microstructure, phase and

  11. Evidence of extensive diversity in bacterial adherence mechanisms that exploit unanticipated stainless steel surface structural complexity for biofilm formation.

    Science.gov (United States)

    Davis, Elisabeth M; Li, Dongyang; Shahrooei, Mohammad; Yu, Bin; Muruve, Daniel; Irvin, Randall T

    2013-04-01

    Three protease-resistant bioorganic 304 stainless steel surfaces were created through the reaction of synthetic peptides consisting of the D-enantiomeric isomer (D-K122-4), the retro-inverso D-enantiomeric isomer (RI-K122-4), and a combination of the two peptides (D+RI) of the Pseudomonas aeruginosa PilA receptor binding domain with steel surfaces. The peptides used to produce the new materials differ only in handedness of their three-dimensional structure, but they reacted with the steel to yield materials that differed in their surface electron work function (EWF) while displaying an identical chemical composition and equivalent surface adhesive force properties. These surfaces allowed for an assessment of the relative role of surface EWF in initial biofilm formation. We examined the ability of various bacteria (selected strains of Listeria monocytogenes, L. innocua, Staphylococcus aureus and S. epidermidis) to initiate biofilm formation. The D-K1224 generated surface displayed the lowest EWF (classically associated with greater molecular interactions and more extensive biofilm formation) but was observed to be least effectively colonized by bacteria (>50% decrease in bacterial adherence of all strains). The highest surface EWF with the lowest surface free energy (RI-K122-4 generated) was more extensively colonized by bacteria, with the binding of some strains being equivalent to unmodified steel. The D+RI generated surface was least effective in minimizing biofilm formation, where some strains displayed enhanced bacterial colonization. Fluorescent microscopy revealed that the D and RI peptides displayed similar but clearly different binding patterns, suggesting that the peptides recognized different sites on the steel, and that differential binding of the peptides to the steel surfaces influences the binding of different bacterial strains and species. We have demonstrated that stainless steel surfaces can be easily modified by peptides to generate surfaces with

  12. Nitrogen ion implantation on stainless steel: AFM study of surface modification

    Energy Technology Data Exchange (ETDEWEB)

    Chico, B. [Dpto. Ingenieria de Materiales, Degradacion y Durabilidad, Centro Nacional de Investigaciones Metalurgicas (CENIM), CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)]. E-mail: bchico@cenim.csic.es; Martinez, L. [Dpto. Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, Ciudad Universitaria, 28040 Madrid (Spain); Perez, F.J. [Dpto. Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, Ciudad Universitaria, 28040 Madrid (Spain)

    2005-04-30

    This work presents a study by means of atomic force microscopy (AFM) of the modification of the surface topography of AISI 304 austenitic stainless steel after N-ion implantation, irradiated by 1 x 10{sup 15} N{sub 2}{sup +}/cm{sup 2} at 80 keV. Prior to the implantation surface modification, the samples were electropolished for the optimum observation of the surface at a small scale to obtain an initial surface with the smaller roughness. The electrolytic bath was composed of a mixture of water/sulphuric acid/orthophosphoric acid in percentages 20, 20 and 60%, respectively. Once the surface was optimized, the samples were implanted and observed by AFM, a new technique whose importance relies on its resolution power, allowing the acquisition of topographic images of the surface with nanometric resolution. Thanks to the high resolution power could be observed that ion implantation increases the surface roughness and promotes the apparition of 3 {mu}m wide and 10 nm depth craters as well as the apparition of products with singular morphology.

  13. Plasma-enhanced synthesis of bactericidal quaternary ammonium thin layers on stainless steel and cellulose surfaces.

    Science.gov (United States)

    Jampala, Soujanya N; Sarmadi, M; Somers, E B; Wong, A C L; Denes, F S

    2008-08-19

    We have investigated bottom-up chemical synthesis of quaternary ammonium (QA) groups exhibiting antibacterial properties on stainless steel (SS) and filter paper surfaces via nonequilibrium, low-pressure plasma-enhanced functionalization. Ethylenediamine (ED) plasma under suitable conditions generated films rich in secondary and tertiary amines. These functional structures were covalently attached to the SS surface by treating SS with O 2 and hexamethyldisiloxane plasma prior to ED plasma treatment. QA structures were formed by reaction of the plasma-deposited amines with hexyl bromide and subsequently with methyl iodide. Structural compositions were examined by electron spectroscopy for chemical analysis and Fourier transform infrared spectroscopy, and surface topography was investigated with atomic force microscopy and water contact angle measurements. Modified SS surfaces exhibited greater than a 99.9% decrease in Staphylococcus aureus counts and 98% in the case of Klebsiella pneumoniae. The porous filter paper surfaces with immobilized QA groups inactivated 98.7% and 96.8% of S. aureus and K. pneumoniae, respectively. This technique will open up a novel way for the synthesis of stable and very efficient bactericidal surfaces with potential applications in development of advanced medical devices and implants with antimicrobial surfaces.

  14. Surface integrity and part accuracy in reaming and tapping stainless steel with new vegetable based cutting oils

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    2002-01-01

    This paper presents an investigation on the effect of new formulations of vegetable oils on surface integrity and part accuracy in reaming and tapping operations with AISI 316L stainless steel. Surface integrity was assessed with measurements of roughness, microhardness, and using metallographic ...

  15. Surface Nanocrystallization of 3Cr13 Stainless Steel Induced by High-Current Pulsed Electron Beam Irradiation

    OpenAIRE

    2013-01-01

    The nanocrystalline surface was produced on 3Cr13 martensite stainless steel surface using high-current pulsed electron beam (HCPEB) technique. The structures of the nanocrystallized surface were characterized by X-ray diffraction and electron microscopy. Two nanostructures consisting of fine austenite grains (50–150 nm) and very fine carbides precipitates are formed in melted surface layer after multiple bombardments via dissolution of carbides and crater eruption. It is demonstrated that th...

  16. Surface-nitriding treatment of steels using microwave-induced nitrogen plasma at atmospheric pressure

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Shigeo, E-mail: s.sato@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Arai, Yuuki [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Yamashita, Noboru; Kojyo, Atsushi; Kodama, Kenji [Rigaku Corporation, Takatsuki, Osaka 569-1146 (Japan); Ohtsu, Naofumi [Kitami Institute of Technology, Kitami, Hokkaido 090-8507 (Japan); Okamoto, Yukio [Research Institute of Industrial Technology, Toyo University, Kawagoe 350-8585 (Japan); Wagatsuma, Kazuaki [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan)

    2012-07-15

    A rapid surface-nitriding system using microwave-induced nitrogen plasma at atmospheric pressure was developed for modifying iron and steel surfaces. Since the conventional plasma nitriding technique requires a low-pressure atmosphere in the treatment chamber, the population of excited nitrogen molecules in the plasma is limited. Accordingly, several hours are required for nitriding treatment. By contrast, the developed nitriding system can use atmospheric-pressure plasma through application of the Okamoto cavity for excitation of nitrogen plasma. The high population of excited nitrogen molecules induced by the atmospheric-pressure plasma allowed the formation of a nitriding layer that was several micrometers thick within 1 min and produced an expanded austenite iron phase with a high nitrogen concentration close to the solubility limit on the iron substrate. In addition, the nitriding treatment on high-chromium steel was performed by introducing a reducing gas such as NH{sub 3} and H{sub 2} into the treatment chamber. While the nitriding reaction did not proceed in a simple N{sub 2} atmosphere due to surface oxidation, the surface reduction induced by the NH{sub 3} or H{sub 2} gas promoted the nitriding reaction at the surface. These nitriding phenomena characteristics of the atmospheric-pressure plasma are discussed in this paper based on the effects of the specimen temperature and plasma atmosphere on the thickness, the chemical states, and the nitride compounds of the nitrided layer as investigated by X-ray diffraction, glow-discharge optical emission spectroscopy, and X-ray photoelectron spectroscopy.

  17. Characterization of Oxidized Ferritic Stainless Steel with Undulated Surfaces for Metallic Interconnects

    Directory of Open Access Journals (Sweden)

    Daniel R. MUMM

    2016-11-01

    Full Text Available One of the candidates for metallic interconnects of solid oxide fuel cells is a ferritic stainless steel, Crofer22 APU. Ferritic stainless steel Crofer22 APU samples with different roughness were prepared by grinding with SiC grinding papers of various grits, and a polished Crofer22 APU sample was also prepared. The prepared samples were then thermally cycled. The variations of their oxidation behavior with surface roughness and the number of thermal cycles were investigated. After 120 thermal cycles (a total 3000 h of exposure at 800 °C, the polished Crofer22 APU had arelatively flat, continuous Cr2O3 layer (thickness, ~ 1 μm, while the Crofer22 APU ground with 80 grit showed an undulating, continuous Cr2O3 layer (thickness, ~ 2 μm. For the samples that were thermally cycled 4 times (at 800 °C for 100 h total, the area specific resistance (ASR increased as grit number increased for all measured temperatures (600 – 850 °C. Generally, for the samples that were thermally cycled 20 times, the ASR decreased slowly as the grit number increased. For the samples thermally cycled 40 times, the ASR decreased in general at all the measuring temperatures as the number of grit increased, indicating that the polished Crofer22 APU is better than those with rougher surfaces for the application of Crofer22 APU to an interconnect of SOFC. 

  18. Deposition of wear-resistant steel surfaces by the plasma rotating electrode coating process

    Science.gov (United States)

    Kim, Michael Robert

    A high-deposition rate thermal spray method was investigated for the purpose of coating aluminum cylinder bores with a wear resistant surface. This method, the plasma rotating electrode coating system (PROTEC) utilized transferred-arc melting of a rapidly rotating consumable electrode to create a droplet stream via centrifugal atomization. A cylindrical substrate was placed around the rotating rod, in the flight path of the droplets, to deposit a coating onto the internal surface of the cylinder. Selected coatings of 1045 steel deposited by the PROTEC coating method exhibited lower wear loss in lubricated sliding than wire-arc sprayed carbon steel coatings and gray cast iron. Splat cohesion was shown to be a significant factor in the wear resistance of PROTEC coatings. The relationship between deposition enthalpy and cooling rate of the coating was found to have the greatest effect on coating microstructure, and the coating cohesion. The most rapidly solidified coatings showed inferior splat cohesion in comparison to coatings that cooled more slowly. The increase in splat cohesion with decreased cooling rate was accompanied by the formation of a directionally oriented coating microstructure, likely formed during cellular solidification of the coating. A model describing the thermal state of the deposition process was used to predict the deposition conditions that would result in a cellular structure, and the level of splat cohesion required to produce a wear resistant coating.

  19. Nano- and Macro-wear of Bio-carbo-nitrided AISI 8620 Steel Surfaces

    Science.gov (United States)

    Arthur, Emmanuel Kwesi; Ampaw, Edward; Zebaze Kana, M. G.; Adetunji, A. R.; Olusunle, S. O. O.; Adewoye, O. O.; Soboyejo, W. O.

    2015-12-01

    This paper presents the results of an experimental study of nano- and macro-scale wear in a carbo-nitrided AISI 8620 steel. Carbo-nitriding is carried out using a novel method that involves the use of dried, cyanide-containing cassava leaves, as sources of carbon and nitrogen. These are used in a pack cementation that is used to diffuse carbon and nitrogen into case layers at intermediate temperatures [673.15 K, 723.15 K, 773.15 K, and 823.15 K (400 °C, 450 °C, 500 °C, and 550 °C)]. Nano- and macro-scale wear properties are studied in the case-hardened surfaces, using a combination of nano-scratch and pin-on-disk experiments. The measured wear volumes (at both nano- and macro-length scales) are shown to increase with decreasing pack cyaniding temperature. The nano- and macro-wear resistances are also shown to be enhanced by the in situ diffusion of carbon and nitrogen from cyanide-containing bio-processed waste. The underlying wear mechanisms are also elucidated via atomic force microscopy and scanning electron microscopy observations of the wear tracks. The implications of the results are discussed for the design of hardened carbo-nitrided steel surfaces with improved wear resistance.

  20. The influence of the surface finishing on the electrochemical behaviour of austenitic and superaustenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Barsic, G.; Runje, B.; Alar, Z. [University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, Zagreb (Croatia); Alar, V.

    2012-08-15

    The influence of surface roughness on the pitting potential and the corrosion potential of the DIN W.Nr. 1.4541 and DIN W.Nr 1.4465 stainless steels were examined using electrochemical techniques. Roughness and electrochemical tests were performed on samples with various surface finishing. Electrochemical studies were conducted in an electrochemical cell where steel electrodes were immersed in 0.1 M NaCl and 0.1 M NaCl + 0.1 M Na{sub 2}SO{sub 4} aqueous solutions. We found for both materials when immersed in 0.1 M NaCl aqueous solution lower pitting potential than in 0.1 M NaCl + 0.1 M Na{sub 2}SO{sub 4}. The results showed that the electrochemical behaviour of the DIN W.Nr. 1.4465 is better than of DIN W.Nr. 1.4541. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Interactions of some Schiff base compounds with mild steel surface in hydrochloric acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Bayol, Emel [Department of Chemistry, Faculty of Science and Art, Nigde University, Nigde 51200 (Turkey); Guerten, Tijen [Department of Chemistry, Faculty of Science and Art, Cukurova University, Adana 01330 (Turkey); Guerten, A. Ali [Department of Chemistry, Faculty of Science and Art, Nigde University, Nigde 51200 (Turkey)], E-mail: agurten@nigde.edu.tr; Erbil, Mehmet [Department of Chemistry, Faculty of Science and Art, Cukurova University, Adana 01330 (Turkey)

    2008-12-01

    The inhibition effect of the Schiff bases N,N'-bis(salicylidene)-1,2-ethylenediamine (Salen), N,N'-bis(5-methoxysalicylidene)-1,2-ethylenediamine (MeO-Salen) and N,N'-bis(5-nitrosalicylidene)-1,2-ethylenediamine (NO{sub 2}-Salen) on the corrosion of the mild steel in 1.0 M HCl has been studied by electrochemical impedance spectroscopy (EIS), linear polarisation resistance (LPR) and Tafel polarisation measurements. Maximum inhibition for MeO-Salen was obtained. Results showed that the inhibition efficiency have increased when the concentration of the Schiff bases have increased. Polarisation curves revealed that the Schiff bases acted as anodic inhibitors. The surface adsorption of the Schiff bases has lead to a decrease in the double layer capacitance and to an increase in polarisation resistance. The inhibitor performance depended strongly on the type of functional groups on benzene ring. The adsorption process is spontaneous one and follows Langmuir adsorption isotherm model. Scanning electron microscopy (SEM) has been applied to identify the surface morphology of the mild steel both in the absence and presence of the Schiff base molecules.

  2. Surface analysis of localized corrosion of austenitic 316L and duplex 2205 stainless steels in simulated body solutions

    Energy Technology Data Exchange (ETDEWEB)

    Conradi, Marjetka, E-mail: marjetka.conradi@imt.si [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia); Schoen, Peter M. [Materials Science and Technology of Polymers and MESA Institute for Nanotechnology, University of Twente, Enschede 7500 AE (Netherlands); Kocijan, Aleksandra; Jenko, M. [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia); Vancso, G. Julius [Materials Science and Technology of Polymers and MESA Institute for Nanotechnology, University of Twente, Enschede 7500 AE (Netherlands)

    2011-10-17

    Highlights: {yields} In situ steel surface morphology observations in simulated body solutions. {yields} Pitting, square-like and elliptic-like corrosion products. {yields} Corrosion products' shapes related to the growth of Cr and Fe oxides. {yields} Direct relation of the size of the deposition products to surface roughness. - Abstract: We report on cyclic voltammetry and in situ electrochemical atomic force microscopy (EC-AFM) studies of localized corrosion of duplex 2205 stainless steel (DSS 2205) and austenitic stainless steel of the type AISI 316L in two model solutions, including artificial saliva (AS) and a simulated physiological solution known as - Hank's solution (PS). The AFM topography analysis illustrated the higher corrosion resistance of DSS 2205 steel for the chosen range of electrochemical potentials that were applied to the steel surface in both solutions. In contrast, pitting corrosion was observed at the surface of AISI 316L steel, with the pits becoming more evident, larger and deeper, when the sample was electrochemically treated in the PS. On both surfaces the growth of corrosion products formed during the oxidation process was observed. As a result, depending on the sample's metallurgical structure, different types of oxides covered the surface close to the breakdown potential. We distinguished between the square-like type of oxides on the surface of the DSS 2205, and the AISI 316L with its ellipse-like oxide deposits. The X-ray photoelectron spectroscopy (XPS) revealed the chemical composition of the deposition products, which consisted of two main elements, Fe and Cr. However, the oxides of the alloying elements Ni and Mo were negligible compared to the bulk.

  3. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  4. Role of Microstructural Constituents on Surface Crack Formation During Hot Rolling of Standard and Low Nickel Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    Manidipto Mukherjee; Tapan Kumar Pal

    2013-01-01

    The effect of alloy segregation and delta (δ) ferrite contents on surface cracking of three standard (i.e.AISI 304L,AISI 310S and AISI 321) and two low nickel (i.e.LNi-1 and LNi-0.3) austenitic stainless steels (ASS)during hot rolling was investigated using optical microscopy (OM),automatic image analyzer,scanning electron microscopy (SEM),energy dispersive X-ray spectroscopy (EDX) and electron probe micro analyzer (EPMA).It was observed that the amount of δ-ferrite varied among different grades and also distributed heterogeneously across the width of the steel plates.In general,low nickel ASS showed higher amount of δ-ferrite compared to the standard ASS grades.The tendency to surface cracking during hot rolling gradually increased with increasing δ-ferrite content.Interestingly,carbon and nitrogen exerted maximum effect on δ-ferrite formation.The higher carbon and nitrogen content in the steel decreased δ-ferrite content.In addition,the segregation of Cu and Mn plays significant role in low nickel ASS and Ni-Cr in case of standard ASS has profound effect on surface cracking of the steel plates.A possible cause of surface crack formation/origination in steel plates during hot rolling was discussed.

  5. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, Steven J [ORNL; Hsu, Julia [Massachusetts Institute of Technology (MIT)

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  6. Analysis of thermomechanical states in single-pass GMAW surfaced steel element

    Science.gov (United States)

    Winczek, Jerzy; Gawronska, Elzbieta; Murcinkova, Zuzana; Hatala, Michal; Pavlenko, Slavko; Makles, Krzysztof

    2017-03-01

    In the paper the model of temperature field, phase changes and stress states calculation during single-pass arc weld surfacing have been presented. In temperature field solution the temperature changes caused by the heat of weld and by electric arc have been taken into consideration. Kinetics of phase changes during heating is limited by temperature values at the beginning and at the end of austenitic transformation, while progress of phase transformations during cooling has been determined on the basis of time-temperature-transformation (TTT) - welding diagram. The analysis of stress state has been presented for S235 steel flat assuming planar section hypothesis and using integral equations of stress equilibrium. It has enabled a clear interpretation of influence of temperature field and phase transformation on stresses caused by surfacing using Gas Metal Arc Welding (GMAW) method.

  7. Effects of laser pulse energy on surface microstructure and mechanical properties of high carbon steel

    Institute of Scientific and Technical Information of China (English)

    熊毅; 贺甜甜; 李鹏燕; 陈路飞; 任凤章; Alex A. Volinsky

    2015-01-01

    Surface microstructure and mechanical properties of pearlitic Fe–0.8%C (mass fraction) steel after laser shock processing (LSP) with different laser pulse energies were investigated by scanning electron microscopy(SEM), transmission electron microscopy(TEM), X-ray diffraction(XRD) and microhardness measurements. After LSP, the cementite lamellae were bent, kinked and broken into particles. Fragmentation and dissolution of the cementite lamellae were enhanced by increasing the laser pulse energy. Due to the dissolution of carbon atoms in the ferritic matrix, the lattice parameter ofα-Fe increased. The grain size of the surface ferrite was refined, and the microstructure changed from lamellae to ultrafine micro-duplex structure (ferrite (α)+cementite (θ)) with higher laser pulse energy, accompanied by the residual stress and microhardness increase.

  8. Shaping of steel mold surface of lens array by electrical discharge machining with spherical ball electrode.

    Science.gov (United States)

    Takino, Hideo; Hosaka, Takahiro

    2016-06-20

    We propose a method for fabricating a spherical lens array mold by electrical discharge machining (EDM) with a ball-type electrode. The electrode is constructed by arranging conductive spherical balls in an array. To fundamentally examine the applicability of the proposed EDM method to the fabrication of lens array molds, we use an electrode having a single ball to shape a lens array mold made of stainless steel with 16 spherical elements, each having a maximum depth of 0.5 mm. As a result, a mold surface is successfully shaped with a peak-to-valley shape accuracy of approximately 10 μm, and an average surface roughness of 0.85 μm.

  9. Surface Modification by Nitrogen Plasma Immersion Ion Implantation on Austenitic AISI 304 Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Miguel CASTRO-COLIN; William DURRER; Jorge ALPEZ; Enrique RAMIREZ-HOMS

    2016-01-01

    Surfaces of AISI 304 austenitic stainless steel plates nitrided by plasma immersion ion implantation (PIII) technology were studied by means of Auger electron spectroscopy (AES)and X-ray photoelectron spectroscopy (XPS)to determine the effect of the nitriding process on the surface and subjacent layers.Elemental compositions obtained by AES and XPS at varying depths indicate that the saturation of N is relatively constant as a function of depth,indicating the reliability of PIII technology for subsurface saturation.It is concluded that the concentrations of both Cr and O increase with depth,the subjacent oxide is driven by the Ar+ sputtering process used to access the lower layers,and then N is bound to Cr.

  10. The Effect of Surface Finish on Low-Temperature Acetylene-Based Carburization of 316L Austenitic Stainless Steel

    Science.gov (United States)

    Ge, Yindong; Ernst, Frank; Kahn, Harold; Heuer, Arthur H.

    2014-12-01

    We observed a strong influence of surface finish on the efficacy of low-temperature acetylene-based carburization of AISI 316L austenitic stainless steel. Steel coupons were prepared with different surface finishes prior to carburization, from P400 SiC grit paper to 1- µm-diameter-diamond-paste. The samples with the finer surface finish developed a thicker "case" (a carbon-rich hardened surface layer) and a larger surface carbon concentration. Transmission electron microscopy revealed that the differences arose mainly from the nature of the deformation-induced disturbed layer on the steel surface. A thick (>400 nm) disturbed layer consisting of nano-crystalline grains (≈10 nm diameter) inhibits acetylene-based carburization. The experimental observations can be explained by assuming that during machining or coarse polishing, the surface oxide layer is broken up and becomes incorporated into the deformation-induced disturbed layer. The incorporated oxide-rich films retard or completely prevent the ingress of carbon into the stainless steel.

  11. Phase formation in selected surface-roughened plasma-nitrided 304 austenite stainless steel

    Directory of Open Access Journals (Sweden)

    Gajendra Prasad Singh et al

    2008-01-01

    Full Text Available Direct current (DC glow discharge plasma nitriding was carried out on three selected surface-roughened AISI 304 stainless steel samples at 833 K under 4 mbar pressures for 24 h in the presence of N2:H2 gas mixtures of 50 : 50 ratios. After plasma nitriding, the phase formation, case depth, surface roughness, and microhardness of a plasma-nitrided layer were evaluated by glancing angle x-ray diffractogram, optical microscope, stylus profilometer, and Vickers microhardness tester techniques. The case depth, surface hardness, and phase formation variations were observed with a variation in initial surface roughness. The diffraction patterns of the plasma-nitrided samples showed the modified intensities of the α and γ phases along with those of the CrN, Fe4N, and Fe3N phases. Hardness and case depth variations were observed with a variation in surface roughness. A maximum hardness of 1058 Hv and a case depth of 95 μm were achieved in least surface-roughened samples.

  12. In vitro bioactivity of micro metal injection moulded stainless steel with defined surface features

    Directory of Open Access Journals (Sweden)

    C Brose

    2012-05-01

    Full Text Available Micrometre- and nanometre-scale surface structuring with ordered topography features may dramatically enhance orthopaedic implant integration. In this study we utilised a previously optimised micron metal injection moulding (µ-MIM process to produce medical grade stainless steel surfaces bearing micrometre scale, protruding, hemispheres of controlled dimensions and spatial distribution. Additionally, the structured surfaces were characterised by the presence of submicrometre surface roughness resulting from metal grain boundary formation. Following cytocompatibility (cytotoxicity evaluation using 3T3 mouse fibroblast cell line, the effect on primary human cell functionality was assessed focusing on cell attachment, shape and cytoskeleton conformation. In this respect, and by day 7 in culture, significant increase in focal adhesion size was associated with the microstructured surfaces compared to the planar control. The morphological conformation of the seeded cells, as revealed by fluorescence cytoskeleton labelling, also appeared to be guided in the vertical dimension between the hemisphere bodies. Quantitative evaluation of this guidance took place using live cytoplasm fluorescence labelling and image morphometry analysis utilising both, compactness and elongation shape descriptors. Significant increase in cell compactness was associated with the hemisphere arrays indicating collective increase in focused cell attachment to the hemisphere bodies across the entire cell population. Micrometre-scale hemisphere array patterns have therefore influenced cell attachment and conformation. Such influence may potentially aid in enhancing key cellular events such as, for example, neo-osteogenesis on implanted orthopaedic surfaces.

  13. STUDY ON THE SURFACE CRACK GROWTH BEHAVIOR IN 14MnNbq BRIDGE STEEL

    Institute of Scientific and Technical Information of China (English)

    Yanping Liu; Chuanyao Chen; Guoqing Li

    2010-01-01

    Three-dimensional crack closure correction methods are investigated in this paper.The fatigue crack growth tests of surface cracks in 14MnNbq steel for bridge plate subjected to tensile and bending loadings are systematically conducted.The experimentally measured fatigue crack growth rates of surface cracks are compared with those of through-thickness cracks in detail.It is found that the crack growth rates of surface cracks are lower than those of through-thickness cracks.In order to correct their differences in fatigue crack growth rates,a dimensionless crack closure correction model is proposed.Although this correction model is determined only by the experimental data of surface cracks under tensile loading with a constant ratio R=0.05,it can correlate the surface crack growth rates with reasonable accuracy under tensile and bending loadings with various stress ratios ranging from 0 to 0.5.Furthermore,predictions of fatigue life and crack aspect ratio for surface cracks are discussed,and the predicted results are also compared with those obtained from other prediction approaches.Comparison results show that the proposed crack closure correction model gives better prediction of fatigue life than other models.

  14. Phase formation in selected surface-roughened plasma-nitrided 304 austenite stainless steel.

    Science.gov (United States)

    Singh, Gajendra Prasad; Joseph, Alphonsa; Raole, Prakash Manohar; Barhai, Prema Kanta; Mukherjee, Subroto

    2008-04-01

    Direct current (DC) glow discharge plasma nitriding was carried out on three selected surface-roughened AISI 304 stainless steel samples at 833 K under 4 mbar pressures for 24 h in the presence of N2:H2 gas mixtures of 50 : 50 ratios. After plasma nitriding, the phase formation, case depth, surface roughness, and microhardness of a plasma-nitrided layer were evaluated by glancing angle x-ray diffractogram, optical microscope, stylus profilometer, and Vickers microhardness tester techniques. The case depth, surface hardness, and phase formation variations were observed with a variation in initial surface roughness. The diffraction patterns of the plasma-nitrided samples showed the modified intensities of the α and γ phases along with those of the CrN, Fe4N, and Fe3N phases. Hardness and case depth variations were observed with a variation in surface roughness. A maximum hardness of 1058 Hv and a case depth of 95 μm were achieved in least surface-roughened samples.

  15. Verification of the effect of surface preparation on Hot Isostatic Pressing diffusion bonding joints of CLAM steel

    Science.gov (United States)

    Zhao, Yanyun; Li, Chunjing; Huang, Bo; Liu, Shaojun; Huang, Qunying

    2014-12-01

    Hot Isostatic Pressing (HIP) diffusion bonding with CLAM steel is the primary candidate fabrication technique for the first wall (FW) of DFLL-TBM. Surface state is one of the key factors for the joints quality. The effect of surface state prepared with grinder and miller on HIP diffusion bonding joints of CLAM steel was investigated. HIP diffusion bonding was performed at 140 MPa and 1373 K within 3 h. The mechanical properties of the joints were investigated with instrumented Charpy V-notch impact tests and the microstructures of the joints were analyzed with scanning electron microscopy (SEM). The results showed that the milled samples with fine surface roughness were more suitable for CLAM steel HIP diffusion bonding.

  16. Verification of the effect of surface preparation on Hot Isostatic Pressing diffusion bonding joints of CLAM steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Yanyun [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Li, Chunjing, E-mail: chunjing.li@fds.org.cn [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Huang, Bo; Liu, Shaojun [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Huang, Qunying [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China)

    2014-12-15

    Hot Isostatic Pressing (HIP) diffusion bonding with CLAM steel is the primary candidate fabrication technique for the first wall (FW) of DFLL-TBM. Surface state is one of the key factors for the joints quality. The effect of surface state prepared with grinder and miller on HIP diffusion bonding joints of CLAM steel was investigated. HIP diffusion bonding was performed at 140 MPa and 1373 K within 3 h. The mechanical properties of the joints were investigated with instrumented Charpy V-notch impact tests and the microstructures of the joints were analyzed with scanning electron microscopy (SEM). The results showed that the milled samples with fine surface roughness were more suitable for CLAM steel HIP diffusion bonding.

  17. Die posisie van die Helper in die sending

    Directory of Open Access Journals (Sweden)

    I. J. van der Walt

    1972-06-01

    Full Text Available Gedurende die aanvangsjare van die sending het die helper ’n onmisbare funksie vervul. Hulle het die onherbergsame binnelande geken, waardevolle kontakpunte vir die sendelinge geopen en hulle mense geestelik help voorlig en voorberei.

  18. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    Energy Technology Data Exchange (ETDEWEB)

    Latifi, Afrooz, E-mail: afroozlatifi@yahoo.com [Department of Biomaterials, Biomedical Engineering Faculty, Science and Research Branch, Islamic Azad University, Tehran (Iran, Islamic Republic of); Imani, Mohammad [Novel Drug Delivery Systems Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/115, Tehran (Iran, Islamic Republic of); Khorasani, Mohammad Taghi [Biomaterials Dept., Iran Polymer and Petrochemical Institute, P.O. Box 14965/159, Tehran (Iran, Islamic Republic of); Daliri Joupari, Morteza [Animal and Marine Biotechnology Dept., National Institute of Genetic Engineering and Biotechnology, P.O. Box 14965/161, Tehran (Iran, Islamic Republic of)

    2014-11-30

    Highlights: • Stainless steel 316L was surface modified by plasma surface oxidation (PSO) and silicone rubber (SR) coating. • On the PSO substrates, concentration of oxide species was increased ca. 2.5 times comparing to non-PSO substrates. • The surface wettability was improved to 12.5°, in terms of water contact angle, after PSO. • Adhesion strength of SR coating on the PSO substrates was improved by more than two times comparing to non-PSO ones. • After pull-off test, the fractured area patterns for SR coating were dependent on the type of surface modifications received. - Abstract: Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m{sup −1}), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer–metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  19. Pitting corrosion resistance and bond strength of stainless steel overlay by friction surfacing on high strength low alloy steel

    Directory of Open Access Journals (Sweden)

    Amit Kumar Singh

    2015-09-01

    Full Text Available Surface modification is essential for improving the service properties of components. Cladding is one of the most widely employed methods of surface modification. Friction surfacing is a candidate process for depositing the corrosion resistant coatings. Being a solid state process, it offers several advantages over conventional fusion based surfacing process. The aim of this work is to identify the relationship between the input variables and the process response and develop the predictive models that can be used in the design of new friction surfacing applications. In the current work, austenitic stainless steel AISI 304 was friction surfaced on high strength low alloy steel substrate. Friction surfacing parameters, such as mechtrode rotational speed, feed rate of substrate and axial force on mechtrode, play a major role in determining the pitting corrosion resistance and bond strength of friction surfaced coatings. Friction surfaced coating and base metal were tested for pitting corrosion by potentio-dynamic polarization technique. Coating microstructure was characterized using optical microscopy, scanning electron microscopy and X-ray diffraction. Coatings in the as deposited condition exhibited strain-induced martensite in austenitic matrix. Pitting resistance of surfaced coatings was found to be much lower than that of mechtrode material and superior to that of substrate. A central composite design with three factors (mechtrode rotational speed, substrate traverse speed, axial load on mechtrode and five levels was chosen to minimize the number of experimental conditions. Response surface methodology was used to develop the model. In the present work, an attempt has been made to develop a mathematical model to predict the pitting corrosion resistance and bond strength by incorporating the friction surfacing process parameters.

  20. Changing the surface properties on naval steel as result of non-thermal plasma treatment

    Science.gov (United States)

    Hnatiuc, B.; Sabău, A.; Dumitrache, C. L.; Hnatiuc, M.; Crețu, M.; Astanei, D.

    2016-08-01

    The problem of corrosion, related to Biofouling formation, is an issue with very high importance in the maritime domain. According to new rules, the paints and all the technologies for the conditioning of naval materials must fulfil more restrictive environmental conditions. In order to solve this issue, different new clean technologies have been proposed. Among them, the use of non-thermal plasmas produced at atmospheric pressure plays a very important role. This study concerns the opportunity of plasma treatment for preparation or conditioning of naval steel OL36 type. The plasma reactors chosen for the experiments can operate at atmospheric pressure and are easy to use in industrial conditions. They are based on electrical discharges GlidArc and Spark, which already proved their efficiency for the surface activation or even for coatings of the surface. The non-thermal character of the plasma is ensured by a gas flow blown through the electrical discharges. One power supply has been used for reactors that provide a 5 kV voltage and a maximum current of 100 mA. The modifications of the surface properties and composition have been studied by XPS technique (X-ray Photoelectron Spectroscopy). There were taken into consideration 5 samples: 4 of them undergoing a Mini-torch plasma, a Gliding Spark, a GlidArc with dry air and a GlidArc with CO2, respectively the fifth sample which is the untreated witness. Before the plasma treatment, samples of naval steel were processed in order to obtain mechanical gloss. The time of treatment was chosen to 12 minutes. In the spectroscopic analysis, done on a ULVAC-PHI, Inc. PHI 5000 Versa Probe scanning XPS microprobe, a monocromated Al Kα X-ray source with a spot size of 100 μm2 was used to scan each sample while the photoelectrons were collected at a 45-degree take-off angle. Differences were found between atomic concentrations in each individual case, which proves that the active species produced by each type of plasma affects

  1. A Hybrid Low Temperature Surface Alloying Process for Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    Y. Sun

    2004-01-01

    This paper describes a novel, hybrid process developed to engineer the surfaces of austenitic stainless steels at temperatures below 450℃ for the improvement in wear and corrosion resistance. The process is carried out in the plasma of a glow discharge containing both nitrogen and carbon reactive species, and facilitates the incorporation of both nitrogen and carbon into the austenite surface to form a dual-layer structure comprising a nitrogen-rich layer on top of a carbon-rich layer.Both layers can be precipitation-free at sufficiently low processing temperatures, and contain nitrogen and carbon respectively in supersaturated fcc austenite solid solutions. The resultant hybrid structure offers several advantages over the conventional low temperature nitriding and the newly developed carburizing processes in terms of mechanical and chemical properties, including higher surface hardness, a hardness gradient from the surface towards the layer-core interface, uniform layer thickness, and much enhanced corrosion resistance. This paper discusses the main features of this hybrid process and the various structural and properties characteristics of the resultant engineered surfaces.

  2. Surface treatment of 0.20% C carbon steel by high-current pulsed electron beam

    Institute of Scientific and Technical Information of China (English)

    XU Guo-cheng; FU Shi-you; GUAN Qing-feng

    2006-01-01

    A high-current pulsed electron beam(HCPEB) generated on the system of Nadezhda-2 was applied to improve the microstructure and performance of 0.20% C low carbon steel. Surface layers of the samples bombarded by explosive electron beam at different pulses was observed by using electron microscopy. The physical model of the thermal-stress process and related modification mechanism as a result of HCPEB irradiation was also investigated. After HCPEB post treatments, obvious changes in microstructure and significant hardening occur in the depth of 200-250 μm from the surface after HCPEB irradiation. Rapid heating and subsequent rapid solidification induce heavy plastic deformation, which results in that the laminated structure of pearlite is substituted by dispersive rounded-like cementites in the near-surface. The effect of HCPEB treatment can reach more than 500 m depth from the surface. The original crystalline structure is changed to a different degree that grows with the numbers of bombardment, and in the surface layer amorphous states and nanocrystaline structures consisting of grains of γ-phase and cementite are found. The violent stress induced by HCPEB irradiation is the origin of the nanostructured and amorphous structure formation.

  3. Sub-wavelength surface structuring on stainless steel by femtosecond laser pulses

    Science.gov (United States)

    Qi, Litao; Hu, Jinping; Lin, Haipeng; Xing, Hualu

    2014-12-01

    In this research, the formation of laser-induced periodic surface structures (LIPSS) on the stainless steel surface by femtosecond laser pulses was investigated under static irradiation and line-scanning experiment. In the experiment, we used a commercial amplified Ti:sapphire laser system that generated 164 fs laser pulses with a maximum pulse energy (Ep) of 1 mJ at a 1 kHz repetition rate and with a central wavelength λ = 780 nm. To obtain a fine periodic ordering of surface nanostructures, the laser beam, through a 0.2 mm pinhole aperture positioned near the 5× objective lens, was focused onto the sample. The samples were mounted on an XYZ-translation stage and irradiated in static and line-scanning experiment. The morphology of the induced periodic structure was examined by scanning electron microscopy. The surface profile was measured by atomic force microscopy. High-spatial-frequency LIPSS (HSFL) with a period of 255 +/- 21 nm were obtained over the entire ablated area. HSFL were found to form on low-spatial-frequency LIPSS (LSFL). From our results we elucidated the relationship between the formation of LSFL and HSFL to obtain an enhanced understanding of the mechanism of HSFL formation by femtosecond laser pulses. A large number of applications have been proposed, such as improvement of the optical properties of the surface, new cutting tool development and hard diamond. More applications could be found as the spatial period of HSFL on different materials comes into sub-100 nm.

  4. Preparation of multi-functional superhydrophobic lanthanum surface on carbon steel via facile electrochemical method

    Science.gov (United States)

    Chen, Xi; He, Yi; Fan, Yi; Yang, Qiangbin; Li, Han

    2016-12-01

    We have constructed a superhydrophobic surface with lanthanum palmitate on carbon steel via a facile one-step electrodeposition. The morphology and chemical composition of the superhydrophobic surface were characterized by field-emission scanning electron microscopy with attached energy dispersive X-ray spectrum, Fourier transform infrared spectra and X-ray photoelectron spectroscopy, respectively. The as-prepared surface with hierarchical structure has a largest contact angle of 160° ± 0.5° and a lowest sliding angle of 2° ± 0.5°. We found that both high electrodeposition potential and high concentrations lanthanum nitrate can accelerate the formation of superhydrophobic film. The electrochemical measurements demonstrated that the superhydrophobic surface exhibited excellent anti-corrosion performance in 3.5 wt% NaCl solution. Moreover, we also investigated the chemical stability, self-cleaning and oil/water separation of the superhydrophobic film. We believe that the facile fabrication method provides a promising strategy to fabricate multi-functional superhydrophobic surface with lanthanide series rare-earth elements on kinds of substrates.

  5. Corrosion performance of reinforced mortar in the presence of polymeric nano-aggregates: electrochemical behavior, surface analysis, and properties of the steel/cement paste interface

    OpenAIRE

    Hu, J; Koleva, D. A.; Breugel, K. van

    2012-01-01

    This study reports on the effect of admixed polyethylene oxide-b-polystyrene (PEO113-b-PS70)micelles on corrosion behavior of reinforced mortar. The electrochemical measurement shows that the corrosion performance of the reinforcing steel was not significantly improved. However, surface analysis and microstructural investigation at the steel/cement paste interface reveal that the admixed micelles lead to a steel surface layer with enhanced barrier properties in terms of morphology and composi...

  6. Organoselenium Surface Modification of Stainless Steel Surfaces To Prevent Biofouling in Treatment of Space Wastestreams Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The objective of this work is to quantify the reduction of biofilm formation in a water distribution system resulting from an organoselenium surface coating on...

  7. Corroding and Protecting of Surface Residual Stress With the Surface Hardening of Steel

    Institute of Scientific and Technical Information of China (English)

    ZOU Qing-hua

    2004-01-01

    The states of the stress with the surface hardening are analyzed, the related experiential formula of the stress -temperature and stress-depth hardened curves are set up, the protecting measures against hydrogen stress corrosion are discussed.

  8. Characterization of Bimetallic Castings with an Austenitic Working Surface Layer and an Unalloyed Cast Steel Base

    Science.gov (United States)

    Wróbel, Tomasz

    2014-05-01

    The paper presents the technology of bimetallic castings based on the founding method of layer coating directly in the cast process of the so-called method of mold cavity preparation. The prepared castings consist of two fundamental parts, i.e., the base and the working surface layer. The base part of the bimetallic casting is typical foundry material, i.e., unalloyed cast steel, whereas the working layer is a plate of austenitic alloy steel sort X2CrNi 18-9. The quality of the joint between the base part and the working layer was evaluated on the basis of ultrasonic non-destructive testing and structure examinations containing metallographic macro- and microscopic studies with the use of a light microscope (LOM) with microhardness measurements and a scanning electron microscope (SEM) with microanalysis of the chemical composition (energy dispersive spectroscopy—EDS). On the basis of the obtained results it was confirmed that the decisive phenomena needed to create a permanent joint between the two components of the bimetallic casting are carbon and heat transport in the direction from the high-carbon and hot base material which was poured into the mold in the form of liquid metal to the low-carbon and cold material of the working layer which was placed in the mold cavity in the form of a monolithic insert.

  9. Modification of Low-Alloy Steel Surface by Plasma Electrolytic Nitriding

    Science.gov (United States)

    Kusmanov, S. A.; Smirnov, A. A.; Silkin, S. A.; Belkin, P. N.

    2016-07-01

    The structure of the low-alloy steel after plasma electrolytic nitriding (PEN) in electrolyte containing ammonium nitrate was investigated. The cross-sectional microstructure, composition, and phase constituents of modified layer under different processing conditions were characterized. It is shown that anode PEN provides the saturation of steel with nitrogen and formation of α-Fe2O3, FeO, and Fe3O4 oxides, Fe2-3N nitride, and martensite. The aqueous solution that contained 15 wt.% NH4Cl and 5 wt.% NH4NO3 allows one to obtain the hardened layer with a thickness of 80 μm and a microhardness up to 740 HV during 5 min at 850 °C. Surface roughness decreases from 1.5 to 0.8 μm after 5-min PEN at 650 °C. The proposed electrolyte and processing mode (750 °C, 10 min) enable to obtain the decrease in the weight loss after lubricate wear testing by a factor of 2.7. The base-nitrate electrolyte conditioned a decrease in the corrosion current density by a factor of 9 due to passivating effect of the oxide and nitride of iron.

  10. Effect of laser surface melting in tensile properties of type 304L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Akgun, O.V.; Inal, O.T. (New Mexico Inst. of Mining and Technology, Materials and Metallurgical Engineering Dept., Socorro, NM (US)); Lovato, M.L.; Jervist, T.R. (Los Alamos National Lab., Los Alamos, NM (US))

    1992-07-15

    In previous study the authors showed laser surface melting (LSM) to increase yield strength of 304 austenitic stainless steels. A consistent increase approximately 10% was also observed in the hardness of the melted layer compared to that of the substrate. Austentic stainless steels do not transform to martensite during laser processing. The microstructure is observed to contain only austenite and some retained {delta}-ferrite due to rapid cooling. Therefore, the hardness increase observed was interpreted to be due to microstructural modifications, namely in the formation of austenite {delta}-ferrite duplex structure as well as a refinement in the subgrain structure. The alloy used in this study, type 304L, is a lower carbon modification of type 304 for welding applications. Lower carbon content minimizes carbide precipitation in the heat affected zone of welds. In an annealed condition type 304L has lower mechanical properties than type 304. This paper reports on this present study which was undertaken to verify if a material that possesses an initially high yield strength, type 304L, would exhibit a similar increase in its yield strength and the magnitude of this enhancement at different test temperatures (22, 100, 200 and 300{degrees}C).

  11. The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

    2011-12-15

    Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

  12. Correlation between surface physicochemical properties and the release of iron from stainless steel AISI 304 in biological media.

    Science.gov (United States)

    Hedberg, Yolanda; Karlsson, Maria-Elisa; Blomberg, Eva; Odnevall Wallinder, Inger; Hedberg, Jonas

    2014-10-01

    Stainless steel is widely used in biological environments, for example as implant material or in food applications, where adsorption-controlled ligand-induced metal release is of importance from a corrosion, health, and food safety perspective. The objective of this study was to elucidate potential correlations between surface energy and wettability of stainless steel surfaces and the release of iron in complexing biological media. This was accomplished by studying changes in surface energies calculated from contact angle measurements, surface oxide composition (X-ray photoelectron spectroscopy), and released iron (graphite furnace atomic absorption spectroscopy) for stainless steel grade AISI 304 immersed in fluids containing bovine serum albumin or citric acid, and non-complexing fluids such as NaCl, NaOH, and HNO3. It was shown that the surface wettability and polar surface energy components were all influenced by adventitious atmospheric carbon (surface contamination of low molecular weight), rather than differences in surface oxide composition in non-complexing solutions. Adsorption of both BSA and citrate, which resulted in ligand-induced metal release, strongly influenced the wettability and the surface energy, and correlated well with the measured released amount of iron.

  13. Liquid Metal Embrittlement in Resistance Spot Welding and Hot Tensile Tests of Surface-refined TWIP Steels

    Science.gov (United States)

    Barthelmie, J.; Schram, A.; Wesling, V.

    2016-03-01

    Automotive industry strives to reduce vehicle weight and therefore fuel consumption and carbon dioxide emissions. Especially in the auto body, material light weight construction is practiced, but the occupant safety must be ensured. These requirements demand high-strength steels with good forming and crash characteristics. Such an approach is the use of high- manganese-content TWIP steels, which achieve strengths of around 1,000 MPa and fracture strains of more than 60%. Welding surface-refined TWIP steels reduces their elongation at break and produces cracks due to the contact with liquid metal and the subsequent liquid metal embrittlement (LME). The results of resistance spot welds of mixed joints of high-manganese- content steel in combination with micro-alloyed ferritic steel and hot tensile tests are presented. The influence of different welding parameters on the sensitivity to liquid metal embrittlement is investigated by means of spot welding. In a high temperature tensile testing machine, the influence of different parameters is determined regardless of the welding process. Defined strains just below or above the yield point, and at 25% of elongation at break, show the correlation between the applied strain and liquid metal crack initiation. Due to the possibility to carry out tensile tests on a wide range of temperatures, dependencies of different temperatures of the zinc coating to the steel can be identified. Furthermore, the attack time of the zinc on the base material is investigated by defined heating periods.

  14. Surface modification of stainless steel by grafting of poly(ethylene glycol) for reduction in protein adsorption.

    Science.gov (United States)

    Zhang, F; Kang, E T; Neoh, K G; Wang, P; Tan, K L

    2001-06-01

    The surface of stainless steel was first modified by the silane coupling agent (SCA), (3-mercaptopropyl)trimethoxysilane. The silanized stainless-steel surface (SCA-SS surface) was subsequently activated by argon plasma and then subjected to UV-induced graft polymerization of poly(ethylene glycol)methacrylate (PEGMA). The chemical structures and composition of the pristine, silane-treated, plasma-treated and PEGMA graft-polymerized stainless-steel coupon surfaces were characterized by X-ray photoelectron spectroscopy (XPS) and attenuated total reflection-Fourier transform infrared (ATR-FTIR) spectroscopy. The graft polymerization of PEGMA onto the plasma-pretreated SCA-SS surface was studied with different argon plasma pretreatment time, macromonomer concentration, and UV graft polymerization time. In general, a brief plasma pretreatment, high PEGMA concentration, and long UV graft polymerization time readily resulted in a high graft concentration. The PEGMA graft-polymerized stainless-steel coupon (PEGMA-g-SCA-SS) with a high graft concentration, and thus a high PEG content, was found to be very effective in preventing bovine serum albumin and gamma-globulin adsorption.

  15. OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

    Directory of Open Access Journals (Sweden)

    D. PHILIP SELVARAJ

    2010-09-01

    Full Text Available The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS. This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N ratio and the analysis of variance (ANOVA are employed to investigate the cutting characteristics of AISI 304 austenitic stainless steel bars using TiC and TiCN coated tungsten carbide cutting tool. Finally the confirmation tests that have been carried out to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness.

  16. Experimental Investigation of Machining Parameters For Surface Roughness In High Speed CNC Turning of EN-24 Alloy Steel Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    Puneet Saini

    2014-05-01

    Full Text Available Alloy Steel EN-24 (Medium Carbon Steel used in manufacturing of Automotive & aircraft components, Axles & Axles components, Shafts, Heavy duty Gears, Spindles, Studs, Pins, collets, bolts, couplings, sprockets, pinions & pinion arbors. Turning is the most common process used in manufacturing sector to produce smooth finish on cylindrical surfaces. Surface roughness is the important performance characteristics to be considered in the turning process is affected by several factors such as cutting tool material, spindle speed, feed rate, depth of cut and material properties. In this research Response surface methodology (RSM was applied to determine the optimum machining parameters leading to minimum surface roughness in turning process. The main purpose of this research is to study the effect of carbide inserts on EN-24 Alloy Steel surface by using three parameters (spindle speed, feed rate and depth of cut. This research was conducted by using 100 HS Stallion CNC Lathe machine. Seventeen sets of experiments were performed. In this work empirical models were developed for surface roughness by considering spindle speed, feed rate and depth of cut as main controlling factors using response surface methodology. The optimum value of the surface roughness (Ra comes out to be 0.48 µm. It is also concluded that feed rate is the most significant factor affecting surface roughness followed by depth of cut. As Cutting speed is the less significant factor affecting surface roughness. Optimum results are finally verified with the help of confirmation experiments. Keywords:

  17. Surface properties and activation energy of superplastically carburized duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Ahamad, Nor Wahida, E-mail: wahida_um@yahoo.com [Department of Mechanical and Materials Engineering, Faculty of Engineering, University Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia); Jauhari, Iswadi, E-mail: iswadi@um.edu.my [Department of Mechanical and Materials Engineering, Faculty of Engineering, University Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia); Azis, Sharidah Azuar Abdul, E-mail: sharidah_azuar@yahoo.com [Department of Mechanical and Materials Engineering, Faculty of Engineering, University Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia); Aziz, Nur Hafizah Abd, E-mail: phiza_aziz@yahoo.com [Department of Mechanical and Materials Engineering, Faculty of Engineering, University Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia)

    2010-08-01

    A new surface carburizing technique which combines superplastic phenomenon and carburizing process called superplastic carburizing (SPC) was introduced and compared with conventional carburizing (CC) process. Thermomechanically treated duplex stainless steel (DSS) with a fine grain microstructure that exhibits superplasticity was used as the superplastic material. SPC was carried out at temperatures of 1198-1248 K and a compression rate of 1 x 10{sup -4} s{sup -1} for various durations. Metallographic studies revealed that a carbon layer with a uniform, dense and smooth morphology formed on all carburized specimens. The case depth of the carbon layer was between 50.8 and 159.1 {mu}m. A remarkable increase in surface hardness was observed in the range 389.9-1129.0 HV. Activation energy for SPC was determined as 183.4 kJ mol{sup -1}, which is lower compare to CC process. The results indicate that SPC accelerates the diffusion of carbon atoms into the surface of DSS, thus increasing the thickness of the carburized layer and the surface hardness, at lower activation energy.

  18. Thinning identification technique using stainless steel film heater and response surface method

    Science.gov (United States)

    Ogasawara, Nagahisa; Yamada, Hiroyuki

    2011-05-01

    The infrared thermography has not been widely applied to nondestructive inspection for metals. It is because the metal emissivity is too low to be measured the temperature. To make up for this disadvantage, a new heating technique using a stainless steel film was proposed and a nondestructive inspection system with the response surface method was developed. The stainless film has a high electric resistance and generates large Joule heat. Its response is quick and the quantity of heat is easily controlled. Moreover, the film has a high enough thermal conductivity, therefore a black painted film can be a blackbody surface of metal structures. Consequently IR camera can easily measure the metal temperature accurately. The nondestructive inspection system that can quantitatively identify geometrical parameters of a local thinning was developed. The system consists of a forward analysis and an inverse analysis. In the forward analysis, the response surface that shows a relationship between geometrical parameters and characteristic values is built by experimental design method. In the inverse analysis, substituting the characteristic values into the response surface, the geometrical parameters are finally identified. The inspection system can identify the local thinning shape robustly by selecting the attribute for the shape parameters.

  19. Die Face Engineering based Springback Compensation Strategy and Implementation

    Science.gov (United States)

    Tang, Arthur; Lee, Wing; He, Jeanne; Xu, Jinbo; Liu, Kesu; Chen, Chin Chun

    2005-08-01

    Springback or shape change has been one of the major challenges in sheet metal fabrication, particularly with increase application of high strength steel (HSS) and aluminum alloys in automotive stamping. Springback, an elastic material recovery after the unloading of stamping tools, causes variations and inconsistencies of final part dimensions. Minor or mild springback usually can be corrected in the re-strike process. Excessive springback must be corrected so the part will be produced within the given design tolerance and dimension. The commonly used Spring Forward approaches and shape compensations such as over-crown and over-bending are proven effective to alleviate excessive springback. To enhance these approaches, a new strategy of Die Face Engineering (DFE) based processing is proposed to quickly and easily to achieve the maximum allowable compensation using the under cut (or die lock) as the primary criteria. The implementation of the die face compensation through iterative FEA calculation, automatic surface mapping, projection and manual morphing are crucial to meet production environment requirements in terms of generating NC quality CAD surfaces of the compensated or morphed die face. In this paper, the strategy of the die face compensation with the consideration of the under cut criteria is presented. The implementation of various processes to enable user to perform the die face compensation task in a production environment is also discussed. Finally, two examples are shown to demonstrate the implementation of the proposed springback compensation scheme based on the combined CAE/CAD methodology.

  20. Activity of disinfectants against foodborne pathogens in suspension and adhered to stainless steel surfaces

    Directory of Open Access Journals (Sweden)

    Tatiane Karen Cabeça

    2012-09-01

    Full Text Available The purpose of this study was to investigate and compare the efficacy of various disinfectants on planktonic cells and biofilm cells of Listeria monocytogenes, Staphylococcus aureus and Escherichia coli. Numbers of viable biofilm cells decreased after treatment with all tested disinfectants (iodine, biguanide, quaternary ammonium compounds, peracetic acid and sodium hypochlorite. Sodium hypochlorite was the most effective disinfectant against biofilm cells, while biguanide was the least effective. Scanning electron microscopy observations revealed that cells adhered on stainless steel surface after treatment with the disinfectants. No viable planktonic cells were observed after treatment with the same disinfectants. Based on our findings, we concluded that biofilm cells might be more resistant to disinfectants than plancktonic cells.

  1. Materials selection of surface coatings in an advanced size reduction facility. [For decommissioned stainless steel equipment

    Energy Technology Data Exchange (ETDEWEB)

    Briggs, J. L.; Younger, A. F.

    1980-06-02

    A materials selection test program was conducted to characterize optimum interior surface coatings for an advanced size reduction facility. The equipment to be processed by this facility consists of stainless steel apparatus (e.g., glove boxes, piping, and tanks) used for the chemical recovery of plutonium. Test results showed that a primary requirement for a satisfactory coating is ease of decontamination. A closely related concern is the resistance of paint films to nitric acid - plutonium environments. A vinyl copolymer base paint was the only coating, of eight paints tested, with properties that permitted satisfactory decontamination of plutonium and also performed equal to or better than the other paints in the chemical resistance, radiation stability, and impact tests.

  2. Study on preprocessing of surface defect images of cold steel strip

    Directory of Open Access Journals (Sweden)

    Xiaoye GE

    2016-06-01

    Full Text Available The image preprocessing is an important part in the field of digital image processing, and it’s also the premise for the image detection of cold steel strip surface defects. The factors including the complicated on-site environment and the distortion of the optical system will cause image degradation, which will directly affects the feature extraction and classification of the images. Aiming at these problems, a method combining the adaptive median filter and homomorphic filter is proposed to preprocess the image. The adaptive median filter is effective for image denoising, and the Gaussian homomorphic filter can steadily remove the nonuniform illumination of images. Finally, the original and preprocessed images and their features are analyzed and compared. The results show that this method can improve the image quality effectively.

  3. First stages of surface steel nitriding: X-ray photoelectron spectroscopy and electrical measurements

    Energy Technology Data Exchange (ETDEWEB)

    Flori, M., E-mail: flori.mihaela@fih.upt.ro [' Politehnica' University of Timisoara, Faculty of Engineering of Hunedoara, 331128 Hunedoara (Romania); Gruzza, B.; Bideux, L.; Monier, G.; Robert-Goumet, C. [LASMEA, UMR CNRS 6602, Blaise Pascal University, 63177 Aubiere Cedex (France); Benamara, Z. [Laboratoire de Microelectronique Appliquee, Sidi Bel Abbes University, 22000 Sidi Bel Abbes (Algeria)

    2009-08-30

    Quantitative and qualitative analysis techniques were employed to study the first stages of ultra-high vacuum plasma nitriding of the 42CrMo4 steel. At constant treatment temperature, maintained for all samples at about 360 deg. C, we have established the influence of treatment time on the chemical composition, thickness and electrical properties of the nitrided layer. In this purpose it was used a stacking atomic layer model describing the sample surface, which takes into account the attenuation depth of photoelectrons by the atomic monolayers. So, we have found that after 2 h of nitriding in laboratory conditions, 70% of the nitrided layer was composed of iron oxide. Also, I-V measurements indicate an influence of the nitride overlayer with increasing treatment time.

  4. Simulating microbiologically influenced corrosion by depositing extracellular biopolymers on mild steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Roe, F.L.; Lewandowski, Z.; Funk, T. [Montana State Univ., Bozeman, MT (United States). Center for Biofilm Engineering

    1996-10-01

    Electrochemical properties of corroding mild steel (MS) surfaces were measured in real time using three closely spaced microelectrodes. Dissolved oxygen, pH, and ion currents were mapped simultaneously and noninvasively above a MS coupon partially coated with biopolymer gels. Calcium alginate (Ca-Alg [an extracellular biopolymer containing carboxylate functional groups]) and agarose (one without carboxylate functional groups) were tested. Corrosion occurred at approximately the same rate under the two biopolymer spots on the same coupon. Corrosion rates under these biopolymers were {approx} 4 mpy in a weak saline solution. Results suggested corrosion was not influenced by chemical properties of the biopolymer but possibly was controlled by oxygen reduction in noncoated regions of the coupon (i.e., a differential aeration cell).

  5. Power Prediction Model for Turning EN-31 Steel Using Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    M. Hameedullah

    2010-01-01

    Full Text Available Power consumption in turning EN-31 steel (a material that is most extensively used in automotive industry with tungstencarbide tool under different cutting conditions was experimentally investigated. The experimental runs were planned accordingto 24+8 added centre point factorial design of experiments, replicated thrice. The data collected was statisticallyanalyzed using Analysis of Variance technique and first order and second order power consumption prediction models weredeveloped by using response surface methodology (RSM. It is concluded that second-order model is more accurate than thefirst-order model and fit well with the experimental data. The model can be used in the automotive industries for decidingthe cutting parameters for minimum power consumption and hence maximum productivity

  6. The role of cold work and applied stress on surface oxidation of 304 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lozano-Perez, Sergio, E-mail: sergio.lozano-perez@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Kruska, Karen [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Iyengar, Ilya [Winchester College, College Street, Winchester SO23 9LX (United Kingdom); Terachi, Takumi; Yamada, Takuyo [Institute of Nuclear Safety System (INSS), 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer FIB 3D sequential sectioning is an ideal technique to characterize surface oxidation. Black-Right-Pointing-Pointer 3D models of the oxide can be produced with nanometre resolution. Black-Right-Pointing-Pointer The effects of stress and cold work in grain boundary oxidation have been analysed. Black-Right-Pointing-Pointer At least three different oxidation modes are observed when stress is applied. - Abstract: FIB 3-dimensional (3D) sequential sectioning has been used to characterize environmental degradation of 304 stainless steels in pressurized water reactor (PWR) simulated primary water. In particular, the effects of cold work and applied stress on oxidation have been studied in detail. It was found that a description of the oxidation behaviour of this alloy is only complete if it is treated statistically, since it can suffer from high variability depending on the feature described.

  7. Surface active properties of gelatin and their effect on the electropolishing and corrosion behavior of steel in orthophosphoric acid

    Directory of Open Access Journals (Sweden)

    Fatma M. Abouzeid

    2016-06-01

    Full Text Available Electropolishing behavior of steel was studied in orthophosphoric acid in the presence of gelatin for improving the finish obtained. This was inspected by surface tension measurement and potentiodynamic polarization by measuring the limiting current in solutions containing different concentrations of gelatin. Gelatin addition to electropolishing solution results in a lower limiting current. The gelatin surface parameters were calculated from its surface tension. The parameters considered include critical micelle concentration (CMC, maximum surface excess (Гmax, minimum surface area (Amin and effectiveness (πCMC. Thermodynamic parameters of micellization (ΔGmic, ΔSmic for gelatin were also calculated. Gelatin records greatest reduction of surface tension (effectiveness, πcmc and higher minimum area (Amin. This behavior agrees with the highest inhibition efficiency results obtained from a potentiodynamic method. Scanning electron microscope (SEM was used to investigate steel surface after electropolishing in the absence and presence of gelatin. The addition of a higher concentration of gelatin was successful to enhance steel surface quality.

  8. Quartz Crystal Microbalance Investigation of the Structure of Adsorbed Soybean Oil and Methyl Oleate onto Steel Surface

    Science.gov (United States)

    The adsorption of soybean oil (SBO) and methyl oleate (MO) onto steel was investigated using quartz crystal microbalance with dissipation monitoring (QCM-D). Adsorption of both SBO and MO increased with increasing concentrations. At full surface coverage, SBO and MO formed rigid thin films and ach...

  9. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    DEFF Research Database (Denmark)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas Lundin

    2015-01-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional...

  10. Effect of surface finishing on early-stage corrosion of a carbon steel studied by electrochemical and atomic force microscope characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yuan; Cheng, Y. Frank, E-mail: fcheng@ucalgary.ca

    2016-03-15

    Graphical abstract: - Highlights: • Imaged the topography of steel with various surface roughness. • Monitored the early-stage corrosion of steel by AFM. • Derived the corrosion growth at nano-scale surface features. - Abstract: In this work, the early-stage corrosion of a carbon steel with various surface roughness, which was created by different levels of surface finishing treatment, was characterized by an atomic force microscope and electrochemical measurements. It is found that the resulting surface roughness is at nano-meter scale. As the surface roughness increases, the corrosion activity of the steel is increased. The early-stage corrosion of the steel is featured with two stages of dissolution. While the first stage involves a rapid dissolution and increasing surface roughness of the steel, stage two is in an equilibrium state to have an approximately constant corrosion rate and surface roughness. Generally, the corrosion rate of the steel decreases when the surface finish of the specimen becomes finer. Local preferential corrosion occurs at surface irregularities, resulting in the deepening and widening of the features such as scratches with time.

  11. Physical metallurgy of laser surface melted plastic mould steels: a case study

    Directory of Open Access Journals (Sweden)

    Colaço, R.

    1998-04-01

    Full Text Available The purpose of this paper is to illustrate the potential of laser surface melting to improve the surface characteristics of plastic mould steels, using a typical plastic mould steel (DIN X43Cr12 as a case study. After laser surface melting the microstructure of this steel is formed by fine dendrites of austenite partially transformed into martensite. Although the equilibrium solidification phase is 8- ferrite, the formation of primary austenite is kinetically favored and this phase tends to predominate at the high solidification speeds used in laser processing. It was observed that the volume fraction of retained austenite depends critically on the laser processing parameters, so that the microstructure can change from almost completely martensitic to almost completely austenitic by changing the laser processing parameters. Laser melted tool steels show remarkable secondary hardening after tempering at suitable temperatures. In DIN X42Cr13 the secondary hardening peak temperature after LSM (600°C is 100°C higher than after conventional heat treatment (500°C, due to the presence of large amounts of retained austenite. It was observed that this phase only destabilizes above 600°C, due to the precipitation of M7C3 and stress relieving. After destabilization, retained austenite transforms into martensite during cooling. Secondary hardening is due to the transformation of retained austenite into martensite and to the precipitation of M7C3 and M23C6 carbides.

    El objetivo del presente trabajo es ilustrar el potencial de la fusión superficial mediante láser para la mejora de las características estructurales de los moldes de acero para plásticos, centrándolo en el caso concreto del acero DIN X42Cr13. Tras el tratamiento de fusión superficial mediante láser, la microestructura del material está formada por dendritas finas de austenita parcialmente transformadas en

  12. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    Science.gov (United States)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  13. Effect of Heating Rates on the Formable Oxide Scale on a C-Steel Surface

    Institute of Scientific and Technical Information of China (English)

    A.A.El-Meligi

    2004-01-01

    Oxide scale formation on a C-steel surface has been investigated using linear heating rates ranging from 0.1℃/min to 10℃/min at high temperatures. The studies on the oxide scale formation at high temperature (650℃) at slower heating rate (0.1℃/min) shows that the kinetic regime is linear. X-ray diffraction measurements revealed that the scale constituents are significantly influenced by the heating rate. The adherence of the scale was improved by using slower heating rate (0.1℃/min-≤650℃),while above such degree the scale was susceptible to cracking and flaking out of the alloy surface. In fact, the development of oxide growth stresses can cause considerable scale cracking. As well, variation of the crystallite sizes under the aforementioned conditions might affect the scale stacking to the alloy surface. The secondary electron detector images of the oxide scale shows that the scale was imperfectly smooth and there were a number of voids and defects in the scale skin, especially at fast heating rate. This observation could be attributed to defects of the as-received alloy. In general, slower heating rate reduced the defects of the scale and improved its adherence.

  14. Study of the Mechanical Properties of a Nanostructured Surface Layer on 316L Stainless Steel

    Directory of Open Access Journals (Sweden)

    F. C. Lang

    2016-01-01

    Full Text Available A nanostructured surface layer (NSSL was generated on a 316L stainless steel plate through surface nanocrystallization (SNC. The grains of the surface layer were refined to nanoscale after SNC treatment. Moreover, the microstructure and mechanical properties of NSSL were analyzed with a transmission electron microscope (TEM and scanning electron microscope (SEM, through nanoindentation, and through reverse analysis of finite element method (FEM. TEM results showed that the grains in the NSSL measured 8 nm. In addition, these nanocrystalline grains took the form of random crystallographic orientation and were roughly equiaxed in shape. In situ SEM observations of the tensile process confirmed that the motions of the dislocations were determined from within the material and that the motions were blocked by the NSSL, thus improving overall yielding stress. Meanwhile, the nanohardness and the elastic modulus of the NSSL, as well as those of the matrix, were obtained with nanoindentation technology. The reverse analysis of FEM was conducted with MARC software, and the process of nanoindentation on the NSSL and the matrix was simulated. The plastic mechanical properties of NSSL can be derived from the simulation by comparing the results of the simulation and of actual nanoindentation.

  15. Electrochemical behaviour and surface conductivity of niobium carbide-modified austenitic stainless steel bipolar plate

    Science.gov (United States)

    Wang, Lixia; Sun, Juncai; Kang, Bin; Li, Song; Ji, Shijun; Wen, Zhongsheng; Wang, Xiaochun

    2014-01-01

    A niobium carbide diffusion layer with a cubic NbC phase surface layer (∼6 μm) and a Nb and C diffusion subsurface layer (∼1 μm) is fabricated on the surface of AISI 304 stainless steel (304 SS) bipolar plate in a proton exchange membrane fuel cell (PEMFC) using plasma surface diffusion alloying. The electrochemical behaviour of the niobium carbide diffusion-modified 304 SS (Nb-C 304 SS) is investigated in simulated PEMFC environments (0.5 M H2SO4 and 2 ppm HF solution at 80 °C). Potentiodynamic, potentiostatic polarisation and electrochemical impedance spectroscopy measurements reveal that the niobium carbide diffusion layer considerably improves the corrosion resistance of 304 SS compared with untreated samples. The corrosion current density of Nb-C 304 SS is maintained at 0.058 μA cm-2 and 0.051 μA cm-2 under simulated anodic and cathodic conditions, respectively. The interfacial contact resistance of Nb-C 304 SS is 8.47 mΩ cm2 at a compaction force of 140 N cm-2, which is significantly lower than that of the untreated sample (100.98 mΩ cm2). Moreover, only a minor increase in the ICR of Nb-C 304 SS occurs after 10 h potentiostatic tests in both cathodic and anodic environments.

  16. Study on Surface Engineering of Normalized Steels Subjected To Machine Hardening

    Institute of Scientific and Technical Information of China (English)

    N.Alagurmurthi; K.Palaniradja; V.Soundararajan

    2004-01-01

    Engineering the surfaces of components to improve the life and performance of parts used in automotive and aerospace engineering is the active area of research. Suitable Thermal/Mechanical/Thermo mechanical surface engineerin gtreatments will produce extensive rearrangement of atoms in metals and alloys and corresponding marked variations in Physical, Chemical and Mechanical properties. Among the more important of these treatments are heat treatment processes such as hardening by Quenching, Induction hardening and Case Carburizing which rely on phase transformations to produce desired changes in mechanical properties. Other processes where phase transformation occur are casting, welding and machining etc. [1] Phase transformation may be homogeneous or heterogeneous. Homogeneous involvesrear rangements in the structure of the material taking place simultaneously in all parts of the solid, while the heterogeneous transformation involves structural changes which are more localized. Alternatively they could be called as Isothermal and Nonisothermal transformation. But irrespective of the classification, these transformations alter the structure of the material giving rise to changes in the mechanical and physical properties of the processed material. It is of interest to review some consequences of surface modification in isothermal (Normalizing) and nonisothermal transformations (Machining) of low carbon steels.

  17. Standard Specification for Steel Blades Used with the Photovoltaic Module Surface Cut Test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This specification specifies the recommended physical characteristics of the steel blades required for the surface cut test described in ANSI/UL 1703 (Section 24) and IEC 61730-2 (Paragraph 10.3). 1.2 ANSI/UL 1703 and IEC 61730-2 are standards for photovoltaic module safety testing. 1.3 This standard provides additional fabrication details for the surface cut test blades that are not provided in ANSI/UL 1703 or IEC 61730-2. Surface cut test blades that have out-of-tolerance corner radii or burrs are known to cause erroneous test results, either passes or failures. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  18. Plasma Surface Cu Alloyed Layer as a Lubricant on Stainless Steel Sheet:Wear Characteristics and On-job Performance in Incremental Forming

    Institute of Scientific and Technical Information of China (English)

    WU Hongyan; WEI Hongyu; Ghulam Hussain; TAO Kemei; Asif Iqbal; RAO Weifeng

    2016-01-01

    To solve the problems of poor forming and easy adhesion of the stainless steel, Cu alloyed layer on the stainless steels was prepared by the double glow plasma surface alloying technique. The experimental results indicated that the supersaturated copper dispersedly precipitated in grain interior and crystal boundaries and formed the vermicular structure. The tribological tests indicated that the friction coefifcient of the Cu alloyed layer was lower than that of the stainless steels. The wear rate of stainless steel in the presence of Cu alloyed layer was approximately 2-fold lower than that in the absence of the alloyed layer. The results of the incremental forming indicated that the ploughing phenomenon was not observed on the stainless steel in the presence of Cu alloyed layer during the incremental forming, while the stainless steel presented the deep ploughing. Therefore, Cu alloyed layer on stainless steel exhibited excellent self-lubrication and forming properties.

  19. Surface and internal microstructure damage of He-ion-irradiated CLAM steel studied by cross-sectional transmission electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, P.P. [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Zhan, Q., E-mail: qzhan@mater.ustb.edu.cn [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Fu, Z.Y.; Wei, Y.P. [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Wang, Y.M. [Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Wang, F.M. [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Ohnuki, S. [Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Wan, F.R. [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-15

    Good understanding of blistering and embrittlement mechanism depends on good investigation of surface and internal microstructure damage of gas-ion-irradiated materials. Internal and surface microstructure of He{sup +} ion irradiated CLAM steel were examined by cross-sectional transmission electron microscopy combining focused ion beam. Variation of helium bubble density and size distribution versus depth in CLAM steel after high dose helium irradiation at room temperature was investigated. The average size of helium bubble increased within 100–400 nm but decreased near the non-irradiated matrix with the increase of depth, while the density followed a reverse trend. The formation and growth mechanism of helium bubble is different at different irradiation depth. The formation of a zone of large bubbles under the surface is the main reason of surface blistering and flaking. Helium induced irradiation swelling and surface blistering at low temperature were also discussed. - Highlights: • Microstructure of helium irradiated CLAM steel was investigated by FIB and TEM. • The nucleation of helium bubble was controlled by both different mechanisms. • The substructure of surface blisters has been analyzed in detail by XTEM. • Helium induced surface blistering and irradiation swelling have been discussed.

  20. Influence of the Surface Layer when the CMT Process Is Used for Welding Steel Sheets Treated by Nitrooxidation

    Directory of Open Access Journals (Sweden)

    I. Michalec

    2012-01-01

    Full Text Available Nitrooxidation is a non-conventional surface treatment method that can provide significantly improved mechanical properties as well as corrosion resistance. However, the surface layer is a major problem during the welding process, and welding specialists face many problems regarding the weldability of steel sheets. This paper deals with the properties of a nitrooxidized surface layer, and evaluates ways of welding steel sheets treated by nitrooxidation using a Cold Metal Transfer (CMT process. The limited heat input and the controlled metal transfer, which are considered as the main advantage of the CMT process, have a negative impact on weld joint quality. An excessive amount of porosity is observed,probably due to the high content of nitrogen and oxygen in the surface layer of the material and the fast cooling rate of the weld pool.

  1. The effect of zirconium-based surface treatment on the cathodic disbonding resistance of epoxy coated mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Ghanbari, A.; Attar, M.M., E-mail: attar@aut.ac.ir

    2014-10-15

    Highlights: • The effect of Zr surface treatment on the adhesion strength of organic coatings. • Describing the Zr-based layer utilizing FE-SEM and AFM techniques. • Presenting the cathodic disbonding propagation of bare and Zr-treated mild steel. • Quantifying of the disbonded area employing EIS technique. - Abstract: The effect of zirconium-based surface treatment on the cathodic disbonding resistance and adhesion performance of an epoxy coated mild steel substrate was investigated. The obtained data from pull-off, cathodic disbonding test and electrochemical impedance spectroscopy (EIS) indicated that the zirconium conversion layer significantly improved the adhesion strength and cathodic disbonding resistance of the epoxy coating. This may be attributed to formation of some polar zirconium compounds on the surface and increment of surface roughness, that were evident in the results of field emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM), respectively.

  2. Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

    Science.gov (United States)

    Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

    2012-03-01

    Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

  3. Effect of rare earths on mechanical properties of plasma nitrocarburized surface layer of 17-4PH steel

    Institute of Scientific and Technical Information of China (English)

    刘瑞良; 闫牧夫; 吴丹蕾

    2009-01-01

    The aim of this investigation is to reveal the influence of rare earths(RE) addition on mechanical properties of plasma nitrocarburized 17-4PH steel.The nitrocarburized layers were characterized by optical microscope,scanning electron microscope equipped with energy dispersive X-ray analyzer,X-ray diffractometer,microhardness tester and pin-on-disc tribometer.The results showed that RE atoms could diffuse into the surface layer of 17-4PH steel plasma nitrocarburized at 500 °C for 4 h and did not change the ...

  4. OPTIMIZATION OF SURFACE ROUGHNESS OF AISI 304 AUSTENITIC STAINLESS STEEL IN DRY TURNING OPERATION USING TAGUCHI DESIGN METHOD

    OpenAIRE

    D. PHILIP SELVARAJ; Chandramohan, P.

    2010-01-01

    The present work is concentrated with the dry turning of AISI 304 Austenitic Stainless Steel (ASS). This paper presents the influence of cutting parameters like cutting speed, feed rate and depth of cut on the surface roughness of austenitic stainless steel during dry turning. A plan of experiments based on Taguchi’s technique has been used to acquire the data. An orthogonal array, the signal to noise (S/N) ratio and the analysis of variance (ANOVA) are employed to investigate the cutting cha...

  5. Impact, Spreading and Bouncing of Water Drops on Steel Surfaces with U and V Grooves

    Science.gov (United States)

    R, Kannan; S, Chandra

    2012-11-01

    The impact, spreading and bouncing of water drops (2 mm dia) was photographed as for velocities ranging from (0.26-1.1m/s) on two textured stainless steel plates, one with U-shaped and the other with V-shaped grooves running the length of the surface. Grooves were made using wire EDM, and groove volume per unit width (0.043mm3) was kept approximately the same for both surfaces and the groove depths were 236 μm and 194 μm for the U (TS1) and V grooved (TS2) surfaces, respectively. Surface wetting by gently deposited drops was different on TS1 and TS2; drops on TS1 rested on the tips of the protrusions (C-B state) while on TS2 liquid penetrated the spaces between the grooves (Wenzel state). At low We (We drops impacting on TS1 spread at the same rate in both directions, perpendicular and parallel to the channel direction. Conversely, the spreading on TS2 was anisotropic, with liquid travelling faster along compared to across the grooves. This anisotropy grew more pronounced as We increased and was observed on both TS1 and TS2 for We >10. The changes in the spreading behavior with increasing impact velocity (and therefore greater We) corresponded to a greater volume of liquid penetrating into the grooves. Photographs showed that when droplets were at their maximum spread the amount of liquid penetrating into the grooves increased sharply for We >10 on TS1. This increased S/L contact area and enhanced spreading along channels. Recoiling drops completely bounced off the surface during impact on TS1, but not on TS2. Bouncing was observed for We <35.

  6. The study on the influence of surface cleanness and water soluble salt on corrosion protection of epoxy resin coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Shon, Younng Shon [Pukyong National University, Busan (Korea, Republic of)

    2014-10-15

    The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting and power tool treatment as well as contamination of water soluble salt. To study the effect of the surface treatments and contamination, the topology of the treated surface was observed by confocal microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with immersion test of 3.5 wt% of NaCl solution. Consequently, the surface contamination by sodium chloride with 16 mg/m{sup 2}, 48 mg/m{sup 2} and 96 mg/m{sup 2} didn't affect the adhesion strength for current epoxy coated carbon steel and blister and rust were not observed on the surface of epoxy coating contaminated by various concentration of sodium chloride after 20 weeks of immersion in 3.5 wt% NaCl aqueous solutions. In addition, the results of EIS test showed that the epoxy-coated carbon steel treated with steel grit blasting and power tool showed similar corrosion protection performance and surface cleanness such as Sa 3 and Sa 2.5 didn't affect the corrosion protectiveness of epoxy coated carbon steel.

  7. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

    2015-02-01

    Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  8. The Synergy of the Surface Layer after Carburizing of Tool Steel as a Measure of Operational Quality

    Directory of Open Access Journals (Sweden)

    Wencel, Z.

    2007-01-01

    Full Text Available In the paper the results of the investigation on surface layer of carburized X150CrMoV12-1 tool steel are presented. Abrasive wearing of the surface was determined according the ASTM G77-98 method. The microstructure of the matrix and distribution of carbides were observed in a Scanning Electron Microscope (SEM. A correlation between the investigated parameters (microstructure/carbides distribution was found.

  9. Improvement of the surface finish obtained by laser ablation with a Nd: YAG laser on pre-ablated tool steel

    CSIR Research Space (South Africa)

    Steyn, J

    2007-01-01

    Full Text Available Surface finish is an important requirement for tool and die makers and remains a challenge with conventional machining technologies. Nd: YAG lasers have been utilised for many years in the area of laser marking, engraving and micro machining...

  10. Accumulation of radioactive corrosion products on steel surfaces of VVER type nuclear reactors. I. 110mAg

    Science.gov (United States)

    Hirschberg, Gábor; Baradlai, Pál; Varga, Kálmán; Myburg, Gerrit; Schunk, János; Tilky, Péter; Stoddart, Paul

    Formation, presence and deposition of corrosion product radionuclides (such as 60Co, 51Cr, 54Mn, 59Fe and/or 110mAg) in the primary circuits of water-cooled nuclear reactors (PWRs) throw many obstacles in the way of normal operation. During the course of the work presented in this series, accumulations of such radionuclides have been studied at austenitic stainless steel type 08X18H10T (GOST 5632-61) surfaces (this austenitic stainless steel corresponds to AISI 321). Comparative experiments have been performed on magnetite-covered carbon steel (both materials are frequently used in some Soviet VVER type PWRs). For these laboratory-scale investigations a combination of the in situ radiotracer `thin gap' method and voltammetry is considered to be a powerful tool due to its high sensitivity towards the detection of the submonolayer coverages of corrosion product radionuclides. An independent technique (XPS) is also used to characterize the depth distribution and chemical state of various contaminants in the passive layer formed on austenitic stainless steel. In the first part of the series the accumulation of 110mAg has been investigated. Potential dependent sorption of Ag + ions (cementation) is found to be the predominant process on austenitic steel, while in the case of magnetite-covered carbon steel the silver species are mainly depleted in the form of Ag 2O. The XPS depth profile of Ag gives an evidence about the embedding of metallic silver into the entire passive layer of the austenitic stainless steel studied.

  11. Effect of internal short fibers, steel reinforcement, and surface layer on impact and penetration resistance of concrete

    Directory of Open Access Journals (Sweden)

    Ali Abd_Elhakam Aliabdo

    2013-09-01

    Full Text Available This paper presents an experimental program to investigate the impact and penetration resistance of concrete. The research work is divided into two approaches. These approaches are effect of concrete constituents and effect of surface layer. Effect of concrete aggregate type, w/c ratio, fiber type, fiber shape, fiber volume fraction, and steel reinforcement is considered in the first approach. The second approach includes using fiber reinforced concrete and glass fiber reinforced polymer as surface layers. The evaluating tests include standard impact test according to ASTM D 1557 and suggested simulated penetration test to measure the impact and penetration resistance of concrete. The test results of plain and fibrous concrete from ASTM D 1557 method indicated that steel fiber with different configurations and using basalt have a great positive effect on impact resistance of concrete. Moreover, the simulated penetration test indicates that steel fibers are more effective than propylene fibers, type of coarse aggregate has negligible effect, and steel fiber volume fraction has a more significant influence than fiber shape for reinforced concrete test panels. Finally, as expectable, surface properties of tested concrete panels have a significant effect on impact and penetration resistance.

  12. Study on Surface Integrity of AISI 1045 Carbon Steel when machined by Carbide Cutting Tool under wet conditions

    Directory of Open Access Journals (Sweden)

    Tamin N. Fauzi

    2017-01-01

    Full Text Available This paper presents the evaluation of surface roughness and roughness profiles when machining carbon steel under wet conditions with low and high cutting speeds. The workpiece materials and cutting tools selected in this research were AISI 1045 carbon steel and canela carbide inserts graded PM25, respectively. The cutting tools undergo machining tests by CNC turning operations and their performances were evaluated by their surface roughness value and observation of the surface roughness profile. The machining tests were held at varied cutting speeds of 35 to 53 m/min, feed rate of 0.15 to 0.50 mm/rev and a constant depth of cut of 1 mm. From the analysis, it was found that surface roughness increased as the feed rate increased. Varian of surface roughness was suspected due to interaction between cutting speeds and feed rates as well as nose radius conditions; whether from tool wear or the formation of a built-up edge. This study helps us understand the effect of cutting speed and feed rate on surface integrity, when machining AISI 1045 carbon steel using carbide cutting tools, under wet cutting conditions.

  13. A Comparative Analysis of Surface Roughness and Material Removal Rate in Milling Operation of AISI 410 Steel And Aluminium 6061

    Directory of Open Access Journals (Sweden)

    Gaurav Kumar,

    2014-06-01

    Full Text Available Surface roughness is an important measure of product quality since it greatly influences the performance of Mechanical parts as well as production cost. Roughness plays an extensive role in demonstrating how the object will interface with the environment. The main purpose of this paper is to analyse the comparative study of Surface Roughness and Material Removal Rate (MRR of Aluminium 6061and AISI 410 Steel. In the present paper three parameters were taken to check whether quality lies within desired tolerance level. Surface roughness and MRR were taken using three different parameters of CNC machining including spindle speed, feed rate and depth of cut. Optimization of surface roughness of aluminium 6061 and AISI 410 Steel were done using Response Surface Methodology. Response Surface Methodology is an adequate channel in which response variable can be optimized by taking several experimental runs. This paper aims to obtain an optimal setting of three milling parameters by using Carbide cutting tool in end milling operation of AISI 410 steel and Aluminium Alloy 6061 taken as specimen.

  14. Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062

    Science.gov (United States)

    Rosemann, P.; Müller, C.; Baumann, O.; Modersohn, W.; Halle, T.

    2017-03-01

    The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments.

  15. Influence of MgO containing strontium on the structure of ceramic film formed on grain oriented silicon steel surface

    Directory of Open Access Journals (Sweden)

    Vasconcelos Daniela C. Leite

    1999-01-01

    Full Text Available The oxide layer formed on the surface of a grain oriented silicon steel was characterized by SEM and EDS. 3% Si steel substrates were coated by two types of slurries: one formed by MgO and water and other formed by MgO, water and SrSO4. The ceramic films were evaluated by SEM, EDS and X-ray diffraction. Depth profiles of Fe, Si and Mg were obtained by GDS. The magnetic core losses (at 1.7 Tesla, 60 Hz of the coated steel samples were evaluated as well. The use of MgO containing strontium reduced the volume fraction of forsterite particles beneath the outermost ceramic layer. It was observed a reduced magnetic core loss with the use of the slurry with MgO containing strontium.

  16. Hydrophilic property of 316L stainless steel after treatment by atmospheric pressure corona streamer plasma using surface-sensitive analyses

    Energy Technology Data Exchange (ETDEWEB)

    Al-Hamarneh, Ibrahim, E-mail: hamarnehibrahim@yahoo.com [Department of Physics, Faculty of Science, Al-Balqa Applied University, Salt 19117 (Jordan); Pedrow, Patrick [School of Electrical Engineering and Computer Science, Washington State University, Pullman, WA 99164 (United States); Eskhan, Asma; Abu-Lail, Nehal [Gene and Linda Voiland School of Chemical Engineering and Bioengineering, Washington State University, Pullman, WA 99164 (United States)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Surface hydrophilic property of surgical-grade 316L stainless steel was enhanced by Ar-O{sub 2} corona streamer plasma treatment. Black-Right-Pointing-Pointer Hydrophilicity, surface morphology, roughness, and chemical composition before and after plasma treatment were evaluated. Black-Right-Pointing-Pointer Contact angle measurements and surface-sensitive analyses techniques, including XPS and AFM, were carried out. Black-Right-Pointing-Pointer Optimum plasma treatment conditions of the SS 316L surface were determined. - Abstract: Surgical-grade 316L stainless steel (SS 316L) had its surface hydrophilic property enhanced by processing in a corona streamer plasma reactor using O{sub 2} gas mixed with Ar at atmospheric pressure. Reactor excitation was 60 Hz ac high-voltage (0-10 kV{sub RMS}) applied to a multi-needle-to-grounded screen electrode configuration. The treated surface was characterized with a contact angle tester. Surface free energy (SFE) for the treated stainless steel increased measurably compared to the untreated surface. The Ar-O{sub 2} plasma was more effective in enhancing the SFE than Ar-only plasma. Optimum conditions for the plasma treatment system used in this study were obtained. X-ray photoelectron spectroscopy (XPS) characterization of the chemical composition of the treated surfaces confirms the existence of new oxygen-containing functional groups contributing to the change in the hydrophilic nature of the surface. These new functional groups were generated by surface reactions caused by reactive oxidation of substrate species. Atomic force microscopy (AFM) images were generated to investigate morphological and roughness changes on the plasma treated surfaces. The aging effect in air after treatment was also studied.

  17. Numerical investigation of the effect of friction conditions to increase die life

    Science.gov (United States)

    Mutlu, M. O.; Guleryuz, C. G.; Parlar, Z.

    2017-02-01

    The standard die materials in aluminium extrusion offer good mechanical properties like high tempering resistance, high strength and ductility. On the other hand, they struggle with the problem of sliding wear. As a result, there is a growing interest in using surface treatment techniques to increase the wear resistance of extrusion dies. In this study, it is aimed to observe the effects of the different friction conditions on material flow and contact pressure in extrusion process. These friction conditions can be obtained with the application of a variety of surface treatment. In this way, it is expected to decrease the friction force on the die bearing area and to increase the homogeneity of the material flow which will result in the increase of the quality of the extrudate as well as the improvement of the process economically by extending die life. For this purpose, an extrusion process is simulated with a finite element software. A die made of 1.2344 hot work tool steel-commonly used die material for aluminium extrusion process- has been modelled and Al 1100 alloy used as billet material. Various friction factor values defined on the die surface under the same process parameters and effects of changing frictional conditions on the die and the extrusion process have been discussed.

  18. Materials data for fatigue life calculation of steel sheet structures for automotive engineering; Werkstoffkennwerte fuer die Lebensdauerberechnung von Strukturen aus Stahlfeinblechen fuer den Automobilbau

    Energy Technology Data Exchange (ETDEWEB)

    Sonsino, C.M.; Kaufmann, H. [Fraunhofer-Institut fuer Betriebsfestigkeit LBF, Darmstadt (Germany); Masendorf, R.; Hatscher, A.; Zenner, H. [Institut fuer Maschinelle Anlagentechnik und Betriebsfestigkeit (IMAB), Clausthal-Zellerfeld (Germany); Bork, C.P. [Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin (Germany); Hinterdorfer, J. [Voestalpine Stahl GmbH, Linz (Austria); Sonne, H.M. [ThyssenKrupp Stahl AG, Duisburg (Germany); Engl, B. [MgF Magnesium Flachprodukte GmbH, Dortmund (Germany); Steinbeck, G. [Stahlinstitut VDEh, Duesseldorf (Germany)

    2004-08-01

    Within a joint project of the steel and automotive industry 17 steel sheet materials for automotive engineering in various delivery and forming conditions at temperatures of -40 C, 22 C and 100 C were investigated. In the course of 37 test series strain controlled fatigue curves to crack initiation and stress-strain-curves under monotonic and cyclic loading were determined. All experimental data, hysteresis loops and determined cyclic properties are available in a database. A correlation between the mechanical properties from tensile tests and the properties from strain controlled cyclic experiments seems to be possible. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Im Rahmen eines gemeinschaftlichen Projektes der Stahl- und Automobilindustrie wurden fuer 17 Stahlfeinbleche des Automobilbaus in verschiedenen Anlieferungs- und Verformungszustaenden unter -40 C, Raumtemperatur und +100 C mit 37 Versuchsreihen Anrisswoehlerlinien und zuegige bzw. zyklische Spannung-Dehnung-Kurven bestimmt. Saemtliche Versuchspunkte, Hysteresen und ermittelte zyklische Kennwerte liegen in einer Datenbank vor. Eine Korrelationen zwischen den Kennwerten aus dem Zugversuch und den Kennwerten aus den zyklischen, dehnungsgeregelten Versuchen ist grundsaetzlich moeglich. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  19. Predicting the ratcheting strain of 304 stainless steel by considering yield surface distortion and using a viscoplastic model

    Energy Technology Data Exchange (ETDEWEB)

    Ahmadi, Nabi; Nayebi, Ali [Shiraz University, Shiraz (Iran, Islamic Republic of)

    2015-07-15

    Yield surface distortion and its center movement were employed in a unified viscoplastic model to predict the ratcheting behavior of the 304 stainless steel. A combination of the Ohno-Wang model and the yield surface distortion model of Baltov and Sawczuk was used in uniaxial loading. Stress amplitude and the mean stress were varied in the tests to verify the model. Uniaxial loadings were simulated with and without consideration of yield surface distortion. Results from both simulations were compared. Yield surface distortion showed a significant effect on the simulation of the ratcheting responses.

  20. Enhancing steel properties through in situ formation of ultrahard ceramic surface

    OpenAIRE

    Farshid Pahlevani; Rahul Kumar; Narjes Gorjizadeh; Rumana Hossain; Sagar T. Cholake; Karen Privat; Veena Sahajwalla

    2016-01-01

    Abrasion and corrosion resistant steel has attracted considerable interest for industrial application as a means of minimising the costs associated with product/component failures and/or short replacement cycles. These classes of steels contain alloying elements that increase their resistance to abrasion and corrosion. Their benefits, however, currently come at a potentially prohibitive cost; such high performance steel products are both more technically challenging and more expensive to prod...

  1. Technique of pulse electrochemical finishing in molds and dies

    Institute of Scientific and Technical Information of China (English)

    LI Hong-you; LIU Xiao-mei; JIANG Kai-yong; WANG Hui; ZHOU Jin-jin

    2004-01-01

    Surface finishing is one of the most important processes in mould and die making. This process is necessary not only for smoothing the surface of die or mould, but also for removing the surface layer, which has been damaged by the preceding machining process and finally improve the performances and lifetime of moulds to a large extent. It has been reported that between 30% and 40% of the total time required to manufacture a die or mold is spent on finishing operations, most of which are performed by skilled workers employing traditional techniques. At present, key problems in mould and die finishing technology can improve the finishing efficiency, consistency and quality at reduced costs. A new and high efficiency unconventional finishing technology, pulse electrochemical finishing was introduced. Experiments were done in neutral nitrate electrolytes. The influence of electrolyte composition, intereletrode gap, finishing time, flow quality, current density, compositions of steel materials and pulse parameters on the resulting surface finishing was investigated. Results indicate that pulse parameters have important influence on operations finishing and the proper selection of pulse parameters can lead to both good smoothing efficiency and surface quality at low costs.

  2. Corrosion Behavior of Surface-treated Ferritic/Martensitic Steel in Liquid Sodium Environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, JeongHyeon; Lee, Jung Ki; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Shin, Sang Hun [KAERI, Daejeon (Korea, Republic of)

    2015-10-15

    Their compatibility with sodium is one of issues especially dissolution, chemical reaction, and carbon transfer with impurities, which degraded the mechanical properties. The compatibility of cladding and structural materials with sodium has to be carefully investigated, as sodium could promote corrosion of cladding and structural materials in two ways. One is produced by the dissolution of alloy constituents into the sodium, and the other is produced through a chemical reaction with impurities (especially oxygen and carbon) in the sodium environment. Gr.92 is known as compatible in sodium environment because this steel possesses excellent properties. For instance, Gr.92 has high creep and tensile strength, low thermal expansion coefficient. In the Ultra-long Cycle Fast Reactor (UCFR) which is developed in UNIST, however, cladding is exposed long-term in high temperature liquid sodium environment. So, it is very important to investigate the corrosion-related behavior such as surface corrosion rate, carburization, decarburization and mechanical properties for its operation time. In this study, as-received and surface-treated Gr.92 specimen in the oxygen-saturated liquid sodium were examined at high temperature for 300h. The impedance results reveal the information for the corrosion behavior in liquid sodium. Also, microstructure results reveal the information for the maintenance of coating and role of coating.

  3. Laser Surface Alloying of 316L Stainless Steel with Ru and Ni Mixtures

    Directory of Open Access Journals (Sweden)

    M. B. Lekala

    2012-01-01

    Full Text Available The surfaces of AISI 316L stainless steel were laser alloyed with ruthenium powder and a mixture of ruthenium and nickel powders using a cw Nd:YAG laser set at fixed operating parameters. The microstructure, elemental composition, and corrosion characteristics of the alloyed zone were analyzed using optical and scanning electron microscopy (SEM, energy dispersive X-ray spectroscopy (EDX, and corrosion potential measurements. The depth of alloyed zone was measured using the AxioVision program and found to be approximately 1.8 mm for all the alloyed specimens. Hardness profile measurements through the surface-substrate interface showed a significant increase from 160 HV for the substrate to a maximum of 247 HV for the alloyed layer. The sample laser alloyed with 80 wt% Ni-20 wt% presented the most noble corrosion potential (Ecorr of −0.18 V and the lowest corrosion current density (icorr.

  4. Influence of yttrium on laser surface alloying organization of 40Cr steel

    Institute of Scientific and Technical Information of China (English)

    WU Anqi; LIU Qibin; QIN Shuijie

    2011-01-01

    In order to improve the performance of the metal rollers,Mo+Y2O3 alloy powders were used to coat uniformly on the surface of 40Cr steel roller substrates for the laser surface alloying treatment by a CO2 laser,The results showed that many good consequences were obtained after adding the rare earth oxide Y2O3.The crystal grains of the alloy layer were significantly refine& The boundary of crystal grains was strengthened.The uniformity and density of the rnicrostructure were increased.The hardness and wearing resistance of the alloy layer were considerably improved.The valence electron structure analysis of the alloy layer was made by the empirical electron theory of solids and molecules (EET).The calculated results demonstrated that Y should be mixed in the first stage and Fe should be in the eighteenth hybrid bands.The analyzed outcomes illustrated that the electron theory of the solid solution shows the strengthening effect on the alloying layer,which has enhanced bond and confirmed the experimental results.

  5. Laser surface treatment of S235JRC carbon steel with Co{sub 2}B nanocrystals

    Energy Technology Data Exchange (ETDEWEB)

    Simsek, Tuncay [Hacettepe Univ., Ankara (Turkey). Dept. of Physics Engineering; Baris, Mustafa [Eti Maden Works General Management, Ankara (Turkey). Dept. of Technology Development; Akkurt, Adnan [Gazi Univ., Ankara (Turkey). Dept. of Industrial Design Engineering

    2017-06-15

    In this study, Co{sub 2}B nanocrystals, which were synthesized in a planetary type mill by using the mechanochemical method, were pre-coated on the surface of S235JRC low carbon steel substrates, and then the surfaces were clad using a CO{sub 2} laser. In the experiments, laser scan speed was kept constant and laser power was specified as the variable parameter. The microstructure and phases of the coatings were investigated by using X-ray diffractometry, scanning electron microscopy, and optical microscopy. The mechanical properties of the coatings were characterized using micro-hardness, ball-on-disc wear, and scratch testing. The thickness of the coatings depending on the laser power was measured in the range 35-71 μm. The hardness and the wear resistance of the coatings were approximately 3 times higher compared to the base metal due to FeN{sub 0.0760}, Fe{sub 15.1}C, FeCo, and B{sub 2}C{sub 5}N{sub 2} phases of the coatings. The most durable coatings against wear were obtained at 174 W and 220 W laser powers.

  6. Preparation, characterization and dissolution of passive oxide film on the 400 series stainless steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Sathyaseelan, V.S.; Rufus, A.L.; Chandramohan, P.; Subramanian, H.; Velmurugan, S., E-mail: svelu@igcar.gov.in

    2015-12-15

    Full system decontamination of Primary Heat Transport (PHT) system of Pressurised Heavy Water Reactors (PHWRs) resulted in low decontamination factors (DF) on stainless steel (SS) surfaces. Hence, studies were carried out with 403 SS and 410 SS that are the material of construction of “End-Fitting body” and “End-Fitting Liner tubes”. Three formulations were evaluated for the dissolution of passive films formed over these alloys viz., i) Two-step process consisting of oxidation and reduction reactions, ii) Dilute Chemical Decontamination (DCD) and iii) High Temperature Process. The two-step and high temperature processes could dissolve the oxide completely while the DCD process could remove only 60%. Various techniques like XRD, Raman spectroscopy and SEM-EDX were used for assessing the dissolution process. The two-step process is time consuming, laborious while the high temperature process is less time consuming and is recommended for SS decontamination. - Graphical abstract: SEM micrograph of the oxide film formed in an autoclave over the 403 SS and 410 SS surfaces, the “End-Fitting Body and End-Fitting Liner” materials of Pressurized Heavy Water Reactor (PHWR). - Highlights: • The oxides formed over 403 and 410 SS are spinels similar to magnetite. • Oxide is duplex in nature with chromium rich inner layer. • Dilute Chemical Decontamination process could dissolve only 60% of the oxide. • Oxidation-Reduction process dissolves 100% oxide layer but time consuming. • High Temperature process is 100% efficient and less time consuming.

  7. A Black Phosphate Conversion Coating on Steel Surface Using Antimony(III)-Tartrate as an Additive

    Science.gov (United States)

    Li, Feng; Wang, Guiping

    2016-05-01

    A novel black phosphate conversion coating was formed on steel surface through a Zn-Mn phosphating bath containing mainly ZnO, H3PO4, Mn(H2PO4)2, and Ca(NO3)2, where antimony(III)-tartrate was used as the blackening agent of phosphatization. The surface morphology and composition of the coating were characterized by scanning electron microscopy, energy dispersion spectroscopy, and x-ray photoelectron spectroscopy. Corrosion resistance of the coating was studied by potentiodynamic polarization curves and electrochemical impedance spectroscopy. The pH value of the solution had significant influence on the formation and corrosion resistance of the coating. The experimental results indicated that the Sb plays a vital role in the blackening of phosphate conversion coating. The optimal concentration of antimony(III)-tartrate in the phosphating bath used in this experiment was 1.0 g L-1, as higher values reduced the corrosion resistance of the coating. In addition, by saponification and oil seals, the corrosion duration of the black phosphate coating in a copper sulfate spot test can be as long as 20 min.

  8. Effects of molybdenum on the composition and nanoscale morphology of passivated austenitic stainless steel surfaces.

    Science.gov (United States)

    Maurice, Vincent; Peng, Hao; Klein, Lorena H; Seyeux, Antoine; Zanna, Sandrine; Marcus, Philippe

    2015-01-01

    Surface analysis by time-of-flight secondary ion mass spectrometry, X-ray photoelectron spectroscopy and scanning tunnelling microscopy has been applied to provide new insight on Mo effects on the composition and nanostructure of the passive films grown in sulfuric acid on well-controlled Fe-17Cr-14.5Ni-2.3Mo(100) austenitic stainless steel single crystal surfaces. A duplex hydroxylated oxide matrix, 1.8-1.9 nm thick, is formed with a strong partition between Cr(iii) and Fe(iii) in the inner and outer layers, respectively. Cr(iii) is increasingly enriched by preferential iron oxide dissolution upon passivation and ageing. Ni, only present as oxide traces in the film, is enriched in the alloy underneath. Mo, mostly present as Mo(iv) in the Cr-rich inner layer prior to anodic polarisation, becomes increasingly enriched (up to 16% of cations) mostly as Mo(vi) in the Fe-rich outer layer of the passive film, with ageing promoting this effect. Metallic Mo is not significantly enriched below the passive film produced from the native oxide covered surface. Mo does not markedly impact the nanogranular morphology of the native oxide film nor its local thickness variations assigned to substrate site effects on Cr(iii) enrichment. Site specific preferential passivation still takes place at the (native) oxide-covered step edges of the alloy surface, and transient dissolution remains preferentially located on the terraces. Nanostructures, possibly Mo-containing, and healing local depressions formed by transient dissolution during passivation, appear as a specific effect of the Mo presence. Another Mo effect, observed even after 20 h of passivation, is to prevent crystallisation at least in the Fe-rich outer part of the passive film where it is concentrated mostly as Mo(vi) (i.e. molybdate) species.

  9. Computer simulation of the relationship between selected properties of laser remelted tool steel surface layer

    Science.gov (United States)

    Bonek, Mirosław; Śliwa, Agata; Mikuła, Jarosław

    2016-12-01

    Investigations >The language in this paper has been slightly changed. Please check for clarity of thought, and that the meaning is still correct, and amend if necessary.include Finite Element Method simulation model of remelting of PMHSS6-5-3 high-speed steel surface layer using the high power diode laser (HPDL). The Finite Element Method computations were performed using ANSYS software. The scope of FEM simulation was determination of temperature distribution during laser alloying process at various process configurations regarding the laser beam power and method of powder deposition, as pre-coated past or surface with machined grooves. The Finite Element Method simulation was performed on five different 3-dimensional models. The model assumed nonlinear change of thermal conductivity, specific heat and density that were depended on temperature. The heating process was realized as heat flux corresponding to laser beam power of 1.4, 1.7 and 2.1 kW. Latent heat effects are considered during solidification. The molten pool is composed of the same material as the substrate and there is no chemical reaction. The absorptivity of laser energy was dependent on the simulated materials properties and their surface condition. The Finite Element Method simulation allows specifying the heat affected zone and the temperature distribution in the sample as a function of time and thus allows the estimation of the structural changes taking place during laser remelting process. The simulation was applied to determine the shape of molten pool and the penetration depth of remelted surface. Simulated penetration depth and molten pool profile have a good match with the experimental results. The depth values obtained in simulation are very close to experimental data. Regarding the shape of molten pool, the little differences have been noted. The heat flux input considered in simulation is only part of the mechanism for heating; thus, the final shape of solidified molten pool will depend

  10. Die regsposisie van die gemolesteerde kind 1

    Directory of Open Access Journals (Sweden)

    P.J. Schabort

    1991-03-01

    Full Text Available Hoe reik die reg uit na die seksueel gemolesteerde kind? As na die reg in wye verband gekyk word, sou dit alie wetgewing en alle gemeneregsbeginsels en alle regsprosedures insluit waardeur die Staat poog om molestering te voorkom en die gemolesteerde kind in beskerming te neem. Dit le baie wyd en sou byvoorbeeld die maatreels insluit van die Kindenvet 33 van 1960; die Wet op Egskeiding 70 van 1979; die Wet op Kindersorg 74 van 1983; die Wet op die Status van Kinders 82 van 1987 en die Wet op Bemiddeling in Sekere Egskeidingsaangeleenthede 24 van 1987. Eersdaags sal dit moontlik ook ’n Manifes vir die Regte van Kinders insluit wat vermoedelik geskoei sal wees op die W O se Konvensie vir die Regte van die Kind (1989 w a arv an die RSA tan s nog nie ’n ondertekenaar is nie.

  11. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  12. Process research of diode laser surface hardening for dies%模具半导体激光强韧化工艺研究

    Institute of Scientific and Technical Information of China (English)

    闵大勇; 王爱华; 熊志红; 卢飞星

    2012-01-01

    为了研究模具材料半导体激光表面强韧化工艺,采用半导体激光表面淬火工艺,进行了7CrSiMnMoV,Cr12MoV,CrMo铸铁等典型模具材料半导体激光淬火的工艺研究,得到了不同模具材料优化的激光工艺参量.结果表明,激光表面淬火后的硬度满足模具材料的使用要求.这一结果为激光模具表面强韧化处理提供了可靠的保障.%In outer to improve the surface hardness and toughness of dies, several typical die materials, such as 7CrSiHnMoV, Crl2MoV, CrMo cast iron, were hardened with a high power diode laser and the optimal laser parameters were obtained. Results show that the optimal laser parameters can meet the requirement of the hardness of dies and provide a guarantee to the hardness and toughness of dies in future application.

  13. OPTIMIZATION OF SURFACE ROUGHNESS AND TOOL FLANK WEAR IN TURNING OF AISI 304 AUSTENITIC STAINLESS STEEL WITH CVD COATED TOOL

    Directory of Open Access Journals (Sweden)

    M. KALADHAR

    2013-04-01

    Full Text Available AISI 304 austenitic stainless steel is a popularly used grade in the various fields of manufacturing because of its high ductility, high durability and excellent corrosion resistance. High work hardening, low heat conductivity and high built up edge (BUE formation made this as difficult-to- machine material. Poor surface quality and rapid tool wear are the common problems encountered while machining it. In the present work, an attempt has been made to explore the influence of machining parameters on the performance measures, surface roughness and flank wear in turning of AISI 304 austenitic stainless steel with a two layer Chemical vapour deposition(CVD coated tool. In order to achieve this, Taguchi approach has been employed. The results revealed that the cutting speed most significantly, influences both surface roughness and flank wear. In addition to this the optimal setting of process parameters and optimal ranges of performance measures are predicted.

  14. Thermal stability of nanocrystalline layer prepared by surface mechanical attrition in 0Cr18Ni9Ti stainless steel

    Institute of Scientific and Technical Information of China (English)

    WANG Hong-bin; WU Xiao-chun; XU Ling-yun

    2004-01-01

    By means of surface mechanical attrition (SMA), a nanostructured surface layer was formed on a 0Cr18Ni9Ti austenite stainless steel plate. A strain-induced martensite transformation was observed during SMA treatment, and a single magnetic martensite phase layer with thickness of about 30 μm was gotten. The grain growth and phase transformations in the nanocrystalline layer are investigated during heating. The grain growth exponent for nanocrystalline polycrystalline steel is estimated. The kinetics mechanism governing the grain growth in the nanocrystalline layer is discussed. The martensite in the surface layer is quite stable and the temperature at which the reverse transformation of martensite to austenite starts during heating is about 500 ℃.

  15. Absorption of Nickel, Chromium, and Iron by the Root Surface of Primary Molars Covered with Stainless Steel Crowns

    Directory of Open Access Journals (Sweden)

    David Keinan

    2010-01-01

    Full Text Available Objective. The purpose of this study was to analyze the absorption of metal ions released from stainless steel crowns by root surface of primary molars. Study Design. Laboratory research: The study included 34 primary molars, exfoliated or extracted during routine dental treatment. 17 molars were covered with stainless-steel crowns for more than two years and compared to 17 intact primary molars. Chemical content of the mesial or distal root surface, 1 mm apically to the crown or the cemento-enamel junction (CEJ, was analyzed. An energy dispersive X-ray spectrometer (EDS was used for chemical analysis. Results. Higher amounts of nickel, chromium, and iron (5-6 times were found in the cementum of molars covered with stainless-steel crowns compared to intact molars. The differences between groups were highly significant (<.001. Significance. Stainless-steel crowns release nickel, chromium, and iron in oral environment, and the ions are absorbed by the primary molars roots. The additional burden of allergenic metals should be reduced if possible.

  16. XPS, XRD and laser raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Directory of Open Access Journals (Sweden)

    William de Melo Silva

    2013-06-01

    Full Text Available Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment.

  17. XPS, XRD and laser Raman analysis of surface modified of 6150 steel substrates for the deposition of thick and adherent diamond-like carbon coatings

    Energy Technology Data Exchange (ETDEWEB)

    Silva, William de Melo; Carneiro, Jose Rubens Goncalves, E-mail: williammelosilva@gmail.com [Pontificia Universidade Catolica de Minas Gerais (PUC-MG), Belo Horizonte (Brazil). Dept. de Engenharia Mecanica; Trava-Airoldi, Vladimir Jesus [Associate Laboratory of Sensors and Materials, National Institute for Space Research, Sao Jose dos Campos, SP (Brazil)

    2013-11-01

    Although the 6150 steel has an excellent fatigue and impact resistance, it is unsuitable to operate it when the corrosion is a limited factor. We propose here a sequence of steel pre-treatment by carburizing, carbonitriding and nitriding in order to improve the poor adhesion between Diamond Like-Carbon coatings on steel. This sequence is our attempt to reduce the difference between the coefficients of thermal expansion of steel and DLC through the graded interface. This work demonstrates the quantitative analysis of the molecules present at surface using X-ray photoelectron spectroscopy. The crystallographic structures are investigated by X-ray diffraction which shows the formation of carbides and nitride phases. Raman spectroscopy reveals the carburizing surface characteristics where DLC coating is nucleated and grown at the substrate. At the end of the analysis it is possible to verify which molecules and phases are formed on the steel surface interface after each step of pre-treatment. (author)

  18. Application of Response Surface Methodolody to Prediction of Dilution in Plasma Transferred Arc Hardfacing of Stainless Steel on Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    V Balasubramanian; A K Lakshminarayanan; R Varahamoorthy; S Babu

    2009-01-01

    The application of.response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA (plasma transferred arc welding) process.The experiments were conducted based on five-factor five-level central composite rotatable design with full replication technique and a mathematical model was developed using response surface methodology.Furthermore,the response surface methodology was also used to optimize the process parameters that yielded the lowest percentage of dilution.

  19. Die Heimkunft

    Directory of Open Access Journals (Sweden)

    Stephen Romer

    2009-05-01

    Full Text Available En hommage amical à René Gallet.Die HeimkunftRuhig glänzen indes die silberen Höhen darüber,Voll mit Rosen ist schon droben der leuchtende Schnee.- HölderlinAnd then one day the young master returnsfrom a dark placeand birdsong leads the wanderer inand the cat yawns and curls againin the headiness of this instantthe house is fragrantwith woodsmoke and honeysucklewhich is a kind of accomplishment.Returning from dogmahome to the humanehe lays asideknapsack, alpenstock and hat,goes straight to t...

  20. Suitability assessment of replacement of conventional hot-working steels with maraging steel. Pt. I. Mechanical properties of maraging steel after precipitation hardening treatment

    Energy Technology Data Exchange (ETDEWEB)

    Grum, J.; Zupancic, M. [Ljubljana Univ. (Slovenia). Fakulteta za Strojnistvo

    2002-02-01

    The paper deals with the results of measurement of mechanical properties of maraging steel Thyssen 1.2799 after precipitation annealing with a wide spectrum of temperature/time conditions. The purpose of the investigation conducted on the material for die-casting tools was to find out how the tool life could be extended depending on the heat-treatment conditions and the microstructure of the steel. Thus the influence of temperature/time conditions of precipitation annealing on tensile strength, hardness, and impact toughness of the steel was studied. The Charpy impact toughness test was carried out at a temperature of 200 C, which is, according to our assessment, an average operating temperature of the observed tool surface in die casting of aluminium alloys. Measurements of the mechanical properties were accomplished on three test pieces under each combination of annealing conditions. Special attention was paid to the correlation of the mechanical properties measured under individual precipitation annealing conditions. (orig.)