Sample records for diamond turning machine

  1. Diamond turning machine controller implementation

    Garrard, K.P.; Taylor, L.W.; Knight, B.F.; Fornaro, R.J.


    The standard controller for a Pnuemo ASG 2500 Diamond Turning Machine, an Allen Bradley 8200, has been replaced with a custom high-performance design. This controller consists of four major components. Axis position feedback information is provided by a Zygo Axiom 2/20 laser interferometer with 0.1 micro-inch resolution. Hardware interface logic couples the computers digital and analog I/O channels to the diamond turning machine`s analog motor controllers, the laser interferometer, and other machine status and control information. It also provides front panel switches for operator override of the computer controller and implement the emergency stop sequence. The remaining two components, the control computer hardware and software, are discussed in detail below.

  2. The laser interferometer system for the large optics diamond turning machine

    Baird, E D; Donaldson, R R; Patterson, S R


    The purpose of this report is to describe the Laser Interferometer System designed for the Large Optics Diamond Turning Machine (LODTM). To better understand the laser interferometer system, it is useful to begin with an overview of the LODTM metrology system.

  3. Diamond turning of glass

    Blackley, W.S.; Scattergood, R.O.


    A new research initiative will be undertaken to investigate the critical cutting depth concepts for single point diamond turning of brittle, amorphous materials. Inorganic glasses and a brittle, thermoset polymer (organic glass) are the principal candidate materials. Interrupted cutting tests similar to those done in earlier research are Ge and Si crystals will be made to obtain critical depth values as a function of machining parameters. The results will provide systematic data with which to assess machining performance on glasses and amorphous materials

  4. Adaptive tool servo diamond turning for enhancing machining efficiency and surface quality of freeform optics.

    Zhu, Zhiwei; To, Suet


    Fast tool servo/ slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of freeform optics. However, the currently adopted constant scheme for azimuth sampling and side-feeding motion possesses no adaptation to surface shape variation, leading to the non-uniform surface quality and low machining efficiency. To overcome this defect, this paper reports on a novel adaptive tool servo (ATS) diamond turning technique which is essentially based on the novel two-degree-of-freedom (2-DOF) FTS/STS. In the ATS, the sampling interval and the side-feeding motion are actively controlled at any cutting point to adapt the machining process to shape variation of the desired surface, making both the sampling induced interpolation error and the side-feeding induced residual tool mark be within the desired tolerances. Characteristic of the required cutting motion suggests that besides the conventional z-axis servo motion, another servo motion along the x-axis synthesizing by the c-axis is mandatory for implementing the ATS. Comparative studies of surface generation of typical micro-structured surfaces in FTS/STS and ATS are thoroughly conducted both theoretically and experimentally. The result demonstrates that the ATS outperforms the FTS/STS with improved surface quality while simultaneously enhanced machining efficiency.

  5. Very High Load Capacity Air Bearing Spindle for Large Diamond Turning Machines Project

    National Aeronautics and Space Administration — Diamond turning is able to produce highly aspheric visible quality optics which can be easily aligned. Very large optical systems such as OWL and EUSO are impossible...

  6. Diamond turning of thermoplastic polymers

    Smith, E.; Scattergood, R.O.


    Single point diamond turning studies were made using a series of thermoplastic polymers with different glass transition temperatures. Variations in surface morphology and surface roughness were observed as a function of cutting speed. Lower glass transition temperatures facilitate smoother surface cuts and better surface finish. This can be attributed to the frictional heating that occurs during machining. Because of the very low glass transition temperatures in polymeric compared to inorganic glasses, the precision machining response can be very speed sensitive.

  7. Diamond tool machining of materials which react with diamond

    Lundin, Ralph L.; Stewart, Delbert D.; Evans, Christopher J.


    Apparatus for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond.

  8. Diamond Measuring Machine

    Krstulic, J.F.


    The fundamental goal of this project was to develop additional capabilities to the diamond measuring prototype, work out technical difficulties associated with the original device, and perform automated measurements which are accurate and repeatable. For this project, FM and T was responsible for the overall system design, edge extraction, and defect extraction and identification. AccuGem provided a lab and computer equipment in Lawrence, 3D modeling, industry expertise, and sets of diamonds for testing. The system executive software which controls stone positioning, lighting, focusing, report generation, and data acquisition was written in Microsoft Visual Basic 6, while data analysis and modeling were compiled in C/C++ DLLs. All scanning parameters and extracted data are stored in a central database and available for automated analysis and reporting. The Phase 1 study showed that data can be extracted and measured from diamond scans, but most of the information had to be manually extracted. In this Phase 2 project, all data required for geometric modeling and defect identification were automatically extracted and passed to a 3D modeling module for analysis. Algorithms were developed which automatically adjusted both light levels and stone focus positioning for each diamond-under-test. After a diamond is analyzed and measurements are completed, a report is printed for the customer which shows carat weight, summarizes stone geometry information, lists defects and their size, displays a picture of the diamond, and shows a plot of defects on a top view drawing of the stone. Initial emphasis of defect extraction was on identification of feathers, pinpoints, and crystals. Defects were plotted color-coded by industry standards for inclusions (red), blemishes (green), and unknown defects (blue). Diamonds with a wide variety of cut quality, size, and number of defects were tested in the machine. Edge extraction, defect extraction, and modeling code were tested for

  9. Analysis of the influence of tool dynamics in diamond turning

    Fawcett, S.C.; Luttrell, D.E.; Keltie, R.F.


    This report describes the progress in defining the role of machine and interface dynamics on the surface finish in diamond turning. It contains a review of literature from conventional and diamond machining processes relating tool dynamics, material interactions and tool wear to surface finish. Data from experimental measurements of tool/work piece interface dynamics are presented as well as machine dynamics for the DTM at the Center.

  10. Diamond turning of Si and Ge single crystals

    Blake, P.; Scattergood, R.O.


    Single-point diamond turning studies have been completed on Si and Ge crystals. A new process model was developed for diamond turning which is based on a critical depth of cut for plastic flow-to-brittle fracture transitions. This concept, when combined with the actual machining geometry for single-point turning, predicts that {open_quotes}ductile{close_quotes} machining is a combined action of plasticity and fracture. Interrupted cutting experiments also provide a meant to directly measure the critical depth parameter for given machining conditions.

  11. Study on characteristic parameters influencing laser-induced damage threshold of KH(2)PO(4) crystal surface machined by single point diamond turning.

    Chen, Mingjun; Li, Mingquan; Cheng, Jian; Jiang, Wei; Wang, Jian; Xu, Qiao


    It has fundamental meaning to find the elements influencing the laser-induced damage threshold (LIDT) of KH(2)PO(4) (KDP) crystal and to provide suitable characterization parameters for these factors in order to improve the LIDT of KDP. Using single-point diamond turning (SPDT) to process the KDP crystal, the machined surface quality has important effects on its LIDT. However, there are still not suitable characteristic parameters of surface quality of KDP to correspond with the LIDT nowadays. In this paper, guided by the Fourier model theory, we study deeply the relationship between the relevant characteristic parameters of surface topography of KDP crystal and the experimental LIDT. Research results indicate that the waviness rather than the roughness is the leading topography element on the KDP surface machined by the SPDT method when the LIDT is considered and the amplitude of micro-waviness has greater influence on the light intensity inside the KDP crystal within the scope of dangerous frequencies between (180 μm)(-1) and (90 μm)(-1); with suitable testing equipment, the characteristic parameters of waviness amplitude, such as the arithmetical mean deviation of three-dimensional profile S(a) or root mean square deviation of three-dimensional contour S(q), are able to be considered as suitable parameters to reflect the optical quality of the machined surface in order to judge approximately the LIDT of the KDP surface and guide the machining course.


    Wang Hongxiang; Sun Tao; Li Dan; Dong Shen


    A new tool force model to be presented is based upon process geometry and the characteristics of the force system,in which the forces acting on the tool rake face,the cutting edge rounding and the clearance face have been considered,and the size effect is accountable for the new model.It is desired that the model can be well applicable to conventional diamond turning and the model may be employed as a tool in the design of diamond tools.This approach is quite different from traditional investigations primarily based on empirical studies.As the depth of cut becomes the same order as the rounded cutting edge radius,sliding along the clearance face due to elastic recovery of workpiece material and plowing due to the rounded cutting edge may become important in micro-machining,the forces acting on the cutting edge rounding and the clearance face can not be neglected.For this reason,it is very important to understand the influence of some parameters on tool forces and develop a model of the relationship between them.

  13. Measurement of tool forces in diamond turning

    Drescher, J.; Dow, T.A.


    A dynamometer has been designed and built to measure forces in diamond turning. The design includes a 3-component, piezoelectric transducer. Initial experiments with this dynamometer system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. Many cutting experiments have been conducted on OFHC Copper and 6061-T6 Aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool forces. Velocity has been determined to have negligible effects between 4 and 21 m/s. Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces. Results suggest that a simple model may not be sufficient to describe the forces produced in the diamond turning process.

  14. Method for machining steel with diamond tools

    Casstevens, John M.


    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.



    1 nm roughness value of silicon surface by diamond turning is obtained firstly and three novel techniques are proposed. The surface integrity is studied in detail by using atomic force microscope, scanning electron microscope, and stylus surface instrument. The diamond tool sharpness hasa considerable influence on the machined surface, therefore a novel technique-brightness modulation for measuring accurately the edge of the cutter is proposed. Mirror surfaces are assessed by another novel technique-a measure of their reflectivity. A third technique, single grit diamond machining is carried out. It supplies a experimental evidence for verifying the obtained high quality turned surfaces.

  16. Elastic-plastic finite element simulation for diamond turning process


    Using general commercial software, a coupled thermo-mechanieal plane strain larger deformation orthogonal cutting model is developed on the basis of updated Lagrangian formulation in this paper. The workpiece is oxygen free high conductivity copper ( OFHC copper), its flow stress is considered as a function of strain, strain rate and temperature to reflect its realistic changes in physical properties. In order to take into account the cutting edge radius effects of the single crystal diamond tool, rezoning technology is introduced into this simulation model. Diamond turning process is simulated from the initial stage to the steady stage of chip formation, and the distribution of temperature, equivalent stress, residual stress, strain rate and shear angle are obtained. The simulated principal force is compared with published experiment data and they are found to be in good agreement with each other, but poor for thrust force due to no consideration of elastic recovery for machined surface in the elastic-plastic material model.

  17. Single-Mode WGM Resonators Fabricated by Diamond Turning

    Grudinin, Ivan; Maleki, Lute; Savchenkov, Anatoliy; Matsko, Andrewy; Strekalov, Dmitry; Iltchenko, Vladimir


    A diamond turning process has made possible a significant advance in the art of whispering-gallery-mode (WGM) optical resonators. By use of this process, it is possible to fashion crystalline materials into WGM resonators that have ultrahigh resonance quality factors (high Q values), are compact (ranging in size from millimeters down to tens of microns), and support single electromagnetic modes. This development combines and extends the developments reported in "Few- Mode Whispering-Gallery-Mode Resonators" (NPO-41256), NASA Tech Briefs, Vol. 30, No. 1 (January 2006), page 16a and "Fabrication of Submillimeter Axisymmetric Optical Components" (NPO-42056), NASA Tech Briefs, Vol. 31, No. 5 (May 2007), page 10a. To recapitulate from the first cited prior article: A WGM resonator of this special type consists of a rod, made of a suitable transparent material, from which protrudes a thin circumferential belt of the same material. The belt is integral with the rest of the rod and acts as a circumferential waveguide. If the depth and width of the belt are made appropriately small, then the belt acts as though it were the core of a single-mode optical fiber: the belt and the rod material adjacent to it support a single, circumferentially propagating mode or family of modes. To recapitulate from the second cited prior article: A major step in the fabrication of a WGM resonator of this special type is diamond turning or computer numerically controlled machining of a rod of a suitable transparent crystalline material on an ultrahigh-precision lathe. During the rotation of a spindle in which the rod is mounted, a diamond tool is used to cut the rod. A computer program is used to control stepping motors that move the diamond tool, thereby controlling the shape cut by the tool. Because the shape can be controlled via software, it is possible to choose a shape designed to optimize a resonator spectrum, including, if desired, to limit the resonator to supporting a single mode

  18. Squeezed light from a diamond-turned monolithic cavity

    Brieussel, A; Campbell, G; Guccione, G; Janousek, J; Hage, B; Buchler, B C; Treps, N; Fabre, C; Fang, F Z; Li, X Y; Symul, T; Lam, P K


    For some crystalline materials, a regime can be found where continuous ductile cutting is feasible. Using precision diamond turning, such materials can be cut into complex optical components with high surface quality and form accuracy. In this work we use diamond-turning to machine a monolithic, square-shaped, doubly-resonant $LiNbO_3$ cavity with two flat and two convex facets. When additional mild polishing is implemented, the Q-factor of the resonator is found to be limited only by the material absorption loss. We show how our monolithic square resonator may be operated as an optical parametric oscillator that is evanescently coupled to free-space beams via birefringent prisms. The prism arrangement allows for independent and large tuning of the fundamental and second harmonic coupling rates. We measure $2.6\\pm0.5$ dB of vacuum squeezing at 1064 nm using our system. Potential improvements to obtain higher degrees of squeezing are discussed.

  19. Observation of diamond turned OFHC copper using Scanning Tunneling Microscopy

    Grigg, D.A.; Russell, P.E.; Dow, T.A.


    Diamond turned OFHC copper samples have been observed within the past few months using the Scanning Tunneling Microscope. Initial results have shown evidence of artifacts which may be used to better understand the diamond turning process. The STM`s high resolution capability and three dimensional data representation allows observation and study of surface features unobtainable with conventional profilometry systems. Also, the STM offers a better quantitative means by which to analyze surface structures than the SEM. This paper discusses findings on several diamond turned OFHC copper samples having different cutting conditions. Each sample has been cross referenced using STM and SEM.



    A surface roughness model utilizing regression analysis method is developed for predicting roughness of ultraprecision machined surface with a single crystal diamond tool. The effects of the main variables,such as cutting speed,feed,and depth of cut on surface roughness are also analyzed in diamond turning aluminum alloy. In order to predict and control the surface roughness before ultraprecision machining,constrained variable metric method is used to select the optimum cutting conditions during process planning. A lot of experimental results show that the model can predict the surface roughness effectively under a certain cutting conditions .

  1. Tool life of diamond inserts after laser assisted turning of cemented carbides

    Kieruj Piotr


    Full Text Available The paper presents results and discussion on parameters influence on tool life when turning laser cladded cemented carbides under laser assisted machining (LAM conditions. The layers are known as Technolase 30S. This material is widely recognized as hard-to-cut. The experimental investigation was carried out with diamond inserts. The laser power density, feed rate and laser scanning speed were analysed. Flank wear (VBc indicator was measured and cutting tool life was calculated. It was proved that Technolase 30S can be machined with LAM technology. The laser enhanced turning is more efficient than conventional turning and grinding.

  2. Diamond turning of high-precision roll-to-roll imprinting molds for fabricating subwavelength gratings

    Liu, Chun-Wei; Yan, Jiwang; Lin, Shih-Chieh


    Diamond turning of high-precision molds is a vital process for the roll-to-roll-based ultraviolet resin imprinting process in fabricating subwavelength gratings. The effects of the grating shape and grating period on diffraction efficiencies and diffraction angles were simulated. Experiments were then conducted to examine the effects of shape design, grating period, and cutting speed on machinability of the mold. According to the optical measurement results, the performance of the subwavelength gratings matched the design well at various incident angles. The results confirm that diamond turning of high-precision molds is a feasible approach for ensuring the continual mass production of subwavelength gratings.

  3. Diamond turning of aspheric steel molds for optics replication

    Klocke, F.; Dambon, O.; Bulla, B.


    Diamond turning of steel parts is conventionally not possible due to the high tool wear. However this process would enable several different application with high economical innovative potential. One technology that enables the direct manufacturing of steel components with monocrystalline diamond is the ultrasonic assisted diamond turning process. This technology has been investigated over years within the Fraunhofer IPT and has proven its potential. Surface roughness in the range of Ra = 5 nm are reached and the diamond wear is reduced by a factor 100 or higher. Up to now this process has been investigated in lab conditions manufacturing only plane surfaces. In order to prove its industrial suitability, two relevant aspherical shapes, convex and concave respectively, have been defined and manufactured. The reached form accuracies and surface roughness values will be described in this paper.

  4. Turning toys into microgravity machines

    Sumners, C.; Reiff, P.

    The Toys in Space program communicates the experience of being in space and ultimately living in space. In space, what would happen to a yo-yo's speed, a top's wobble, or your skill in playing soccer, throwing a boomerang or jumping rope? Discover how these toys and others have performed in microgravity and how these demonstrations can link children to the space program. On April 12, 1985 astronauts carried the first experiment package of miniature mechanical systems called toys into space. Since that time 54 toys have been demonstrated in microgravity. This summer, NASA and the Houston Museum of Natural Science have sponsored the first International Toys in Space project with sixteen toys chosen for their popularity and relevance around the world. This set of toys takes advantage of the larger Space Station by providing toys that take up more room - from two-person games of soccer, lacrosse, marbles, and hockey to a jump rope and several kinds of yoyos. Three earlier Toys in Space missions have shown that toys are ideal machines to demonstrate how gravity affects moving objects on the Earth's surface and how the motions of these objects change in microgravity. In this presentation, participants actually experiment with miniature versions of toys, predict their behavior on orbit, and watch the surprising results. Participants receive toy patterns to share with young people at home, around the world. The Toys in Space program scales for all ages. Young learners can use their observation and comparison skills while older students apply physics concepts to toy behaviors. Concepts demonstrated include all of Newton's Laws of Motion, gyroscopic stability, centripetal force, density, as well as conservation of linear and angular momentum.

  5. Diamond turning and polishing tests on new RSP aluminium alloys

    Horst, R. ter; Haan, M. de; Gubbels, G.P.H.; Senden, R.; Venrooy, B.W.H. van; Hoogstrate, A.M.


    For years now conventional aluminium 6061 T6 has widely been used for mirrors in astronomical instruments, being diamond turned or since a few years also being optically polished. This allows the development of optical systems that can be tested and operated at any temperature, without being affecte

  6. Surface finishing of ZnGeP2 single crystal by diamond tool turning method

    Yue, Xiaobin; Xu, Min; Du, Wenhao; Chu, Chong


    In this work, diamond tool turning of vertical gradient freeze (VGF) grown single crystal ZnGeP2 (ZGP) was investigated. The flatness of machined ZGP surface was measured with a Zygo interferometry to be less than λ/10 and the roughness was measured with a Taloy profilermeter to be 0.7-0.9 nm. The laser-induced damage threshold was measured with a 2.07 μm wavelength pulsed laser to be >3 J/cm2.

  7. Direct diamond turning of steel molds for optical replication

    Klocke, Fritz; Dambon, Olaf; Bulla, Benjamin; Heselhaus, Michael


    In this paper the most recent investigations in ultrasonic assisted diamond machining of hardened steel at the Fraunhofer IPT is presented. The goal of this technology is to unify the outrageous specifications of diamond machining process with steel material. The focus lies on the kinematic influence of the discrete frequencies 40 kHz and 60 kHz. Special interest is given to the reachable surface roughness depending on process parameters. The machined steel (1.2083, X40Cr14, STAVAX ESU) is a common mold die material for optical replication processes.Results of the accomplished investigations show the potential of the ultrasonic assisted process and recent developments. By increasing the frequency from 40 kHz to 60 kHz the overall process stability is increased. This makes the process less vulnerable towards feed rate variation or towards the variation of machined material hardness. Furthermore no tool wear is detected at high material removal rates or high cutting distances during component machining.

  8. Fabrication of continuous diffractive optical elements using a fast tool servo diamond turning process

    Zhou, Jingbo; Li, Lei; Naples, Neil; Sun, Tao; Yi, Allen Y.


    Continuous diffractive optical elements (CDOEs) can be used for laser-beam reshaping, pattern generation and can help reduce large angle scattering. Lithography, the method for the production of binary diffractive surfaces, is not suitable for fabrication of CDOEs. Diamond turning using fast tool servo, on the other hand, is a non-cleanroom method for generating continuous microstructures with high precision and efficiency. In this paper, an algorithm for designing CDOEs is introduced. The moving least-squares (MLS) method is then used to obtain the local fitting equation of the diffractive surface. Based on the MLS fitting equation, the selection of diamond cutting tool geometries (including the tool nose radius, rake angle and clearance angle) is discussed and a tool nose radius compensation algorithm is included. This algorithm is a general method for the diamond turning of complex surfaces that can be represented by a point cloud. Surface measurements and diffractive patterns generated on test samples have shown that continuous diffractive surfaces were successfully machined. In the future, CDOEs can be machined on an optical mold surface for high-volume industrial production using methods such as injection molding.

  9. Calculation and structural analysis for the rigidity of air spindle in the single point diamond turning lathe

    An, Chenhui; Xu, Qiao; Zhang, Feihu; Zhang, Jianfeng


    Ultra-precision machining for optical lens is a key subject in the field of modern optics machining, the focus of which is the higher demands for profile precision and surface roughness. As a kind of deterministic machining, the single point diamond turning lathe is widely used in the optical field, thus higher stabilization for the turning lathe is required with small amplitude of vibrations in a broad frequency-domain. The single point diamond turning lathe now boast its various forms both at home and abroad, and the vertical flying cutting milling style is an important branch. This kind of lathe is characterized with low guide rail velocity and main errors of this part are the alignment error of guide rail, the disturbance evolved by driving components, and the low velocity crawl. Such errors are presented as low-frequency profile error on the workpiece surface, and often relate to the guide rail velocity. The rotate speed of the spindle is higher comparatively, and the system is composed as a vibration element with mass, air-rigidity, air-damping and the periodicity impact vibration. As a result, this vibration can copy to the work piece by the tool nose in machining process, so we must manage to reduce the vibration for high machining precision. This paper is to deduce the proper dynamic parameter for reducing the spindle vibration and optimize the spindle structure via dynamic calculation for the diamond turning lathes used and bring forward the reformative idea for the lathes.

  10. Evaluation of machining dispersions for turning process

    Lefebvre, Arnaud


    In this article we propose to extend the model of simulation of dispersions in turning based on the geometrical specifications. Our study is articulated around two trends of development: the first trend relates to the geometrical model. The geometrical model suggested must allow a follow-up of the geometry of the part during the simulation of machining. It is thus a question of carrying out a systematic treatment of the whole dimensioning and tolerancing process while being based on the principles of the \\DeltaL method. We also planned to integrate this type of specification in the model of simulation of machining suggested. It is more generally a question of extending the traditional model for better taking into account the multi axis specification of coaxiality and perpendicularity on the turned workpieces. The second trend of our study relates to the widening of the field of application of the model. We propose to extend the field of application of the model by taking into account the modifications of seve...

  11. Aspects of ultra-high-precision diamond machining of RSA 443 optical aluminium

    Mkoko, Z.; Abou-El-Hossein, K.


    Optical aluminium alloys such as 6061-T6 are traditionally used in ultra-high precision manufacturing for making optical mirrors for aerospace and other applications. However, the optics industry has recently witnessed the development of more advanced optical aluminium grades that are capable of addressing some of the issues encountered when turning with single-point natural monocrystalline diamond cutters. The advent of rapidly solidified aluminium (RSA) grades has generally opened up new possibilities for ultra-high precision manufacturing of optical components. In this study, experiments were conducted with single-point diamond cutters on rapidly solidified aluminium RSA 443 material. The objective of this study is to observe the effects of depth of cut and feed rate at a fixed rotational speed on the tool wear rate and resulting surface roughness of diamond turned specimens. This is done to gain further understanding of the rate of wear on the diamond cutters versus the surface texture generated on the RSA 443 material. The diamond machining experiments yielded machined surfaces which are less reflective but with consistent surface roughness values. Cutting tools were observed for wear through scanning microscopy; relatively low wear pattern was evident on the diamond tool edge. The highest tool wear were obtained at higher depth of cut and increased feed rate.

  12. Simulation and Optimization of Turning-Milling Complex Machining

    Shihong Guo


    Full Text Available In this study, the turning-milling complex processing simulation platform is established based on the simulation and optimization platform of VERICUT NC machining, with WFL M65 turning-milling complex machining center as the research object; taking barrel body parts as an example, the simulation machining and related process issues checking in machining process is made and the analysis and optimization of effect factors is made for processing efficiency. The application indicates that: the research results effectively realize the simulation of the turning-milling complex machining process and the correctness verification and process optimization of the NC machining program, improve the processing efficiency and the processing quality, well improve the application level of enterprise turning-milling complex machining center, promote the development of the turning-milling complex machining technology.

  13. Ductile Regime Single Point Diamond Turning of Quartz

    Ravindra, Deepak; Patten, John


    Quartz (fused silica) is one of the advanced engineered ceramic materials designed to operate in extreme environments. The mechanics of material removal in glass (Quartz) can be classified in two categories; brittle fracture and ductile plastic deformation. Good optical quality surfaces can be achieved by removing the material in a ductile manner. The strength, hardness and fracture toughness of the work piece material are the governing factors that control the extent of brittle fracture. The main goal of the subject research is to improve the surface quality of Quartz to be used as an optic device (mirrors and windows) via single point diamond turning (SPDT). Surface roughness (Ra) values of less than 50 nm without sub surface damage were obtained.

  14. Engineered CVD Diamond Coatings for Machining and Tribological Applications

    Dumpala, Ravikumar; Chandran, Maneesh; Ramachandra Rao, M. S.


    Diamond is an allotropes of carbon and is unique because of its extreme hardness (~100 GPa), low friction coefficient (fracture toughness can be tuned by controlling the grain size of the coatings from a few microns to a few nanometers. In this review, characteristics and performance of the CVD diamond coatings deposited on cemented tungsten carbide (WC-Co) substrates were discussed with an emphasis on WC-Co grade selection, substrate pretreatment, nanocrystallinity and microcrystallinity of the coating, mechanical and tribological characteristics, coating architecture, and interfacial adhesion integrity. Engineered coating substrate architecture is essential for CVD diamond coatings to perform well under harsh and highly abrasive machining and tribological conditions.

  15. Density of Plutonium Turnings Generated from Machining Activities

    Gonzales, John Robert [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Vigil, Duane M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Jachimowski, Thomas A. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Archuleta, Alonso [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Arellano, Gerald Joseph [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Melton, Vince Lee [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    The purpose of this project was to determine the density of plutonium (Pu) turnings generated from the range of machining activities, using both surrogate material and machined Pu turnings. Verify that 500 grams (g) of plutonium will fit in a one quart container using a surrogate equivalent volume and that 100 grams of Pu will fit in a one quart Savy container.

  16. Error analysis of a rotating mode diamond turning large aspherical mirrors

    Han, Cheng-Shun; Zhang, Long-Jiang; Dong, Shen; Tan, Jiu-Bin


    A precision rotating mode diamond turnimg method used for machining large optical asphercial elements is introduced. The position errors between spindles of workpiece and cutting tool system are discussed, and error models of correctly forming the aspherical reference sphere are set up. The constructed models are used in adjusting the machine for ensuring the machining accuracy and efficiency.

  17. Effect of cutting edge radius on surface roughness in diamond tool turning of transparent MgAl2O4 spinel ceramic

    Yue, Xiaobin; Xu, Min; Du, Wenhao; Chu, Chong


    Transparent magnesium aluminate spinel (MgAl2O4) ceramic is one of an important optical materials. However, due to its pronounced hardness and brittleness, the optical machining of this material is very difficult. Diamond turning has advantages over the grinding process in flexibility and material removal rate. However, there is a lack of research that could support the use of diamond turning technology in the machining of MgAl2O4 spinel ceramic. Using brittle-ductile transition theory of brittle material machining, this work provides critical information that may help to realize ductile-regime turning of MgAl2O4 spinel ceramic. A characterization method of determination the cutting edge radius is introduced here. Suitable diamond tools were measured for sharpness and then chosen from a large number of candidate tools. The influence of rounded cutting edges on surface roughness of the MgAl2O4 spinel ceramic is also investigated. These results indicate that surface quality of MgAl2O4 spinel is relate to the radius of diamond tool's cutting edge, cutting speed, and feed rate. Sharp diamond tools (small radius of cutting edge) facilitated ductile-regime turning of MgAl2O4 spinel and shows great potential to reduce surface roughness and produce smoother final surface.

  18. Diamond Turned Super Alloy Mandrel for Slump Forming X-Ray Observatory (IXO) Mirrors Project

    National Aeronautics and Space Administration — Diamond turning is proven to be able to quickly produce highly aspheric grazing incidence optical contours to visible wavelength tolerances with extremely smooth...

  19. Hard turning micro-machine tool

    DeVor, Richard E; Adair, Kurt; Kapoor, Shiv G


    A micro-scale apparatus for supporting a tool for hard turning comprises a base, a pivot coupled to the base, an actuator coupled to the base, and at least one member coupled to the actuator at one end and rotatably coupled to the pivot at another end. A tool mount is disposed on the at least one member. The at least one member defines a first lever arm between the pivot and the tool mount, and a second lever arm between the pivot and the actuator. The first lever arm has a length that is less than a length of the second lever arm. The actuator moves the tool mount along an arc.

  20. An atomistic investigation on the mechanism of machining nanostructures when using single tip and multi-tip diamond tools

    Tong, Zhen [Department of Design, Manufacture and Engineering Management, University of Strathclyde, Glasgow G1 1XQ (United Kingdom); Centre for Precision Technologies, University of Huddersfield, Huddersfield HD1 3DH (United Kingdom); Center for Precision Engineering, Harbin Institute of Technology, Harbin 150001 (China); Liang, Yingchun [Center for Precision Engineering, Harbin Institute of Technology, Harbin 150001 (China); Jiang, Xiangqian [Centre for Precision Technologies, University of Huddersfield, Huddersfield HD1 3DH (United Kingdom); Luo, Xichun, E-mail: [Department of Design, Manufacture and Engineering Management, University of Strathclyde, Glasgow G1 1XQ (United Kingdom); Centre for Precision Technologies, University of Huddersfield, Huddersfield HD1 3DH (United Kingdom)


    In our previous work, a scale-up fabrication approach to cost effectively manufacturing nano-gratings over large area has been developed through diamond turning by using a multi-tip diamond tool fabricated by Focused Ion Beam. The objective of this study is to gain an in-depth understanding of the mechanism of machining nanostructures on single crystal copper through diamond turning when using a single tip and a multi-tip nanoscale diamond tool. For this purpose atomistic models of a single tip tool for multi-pass cutting and a multi-tip tool for single-pass cutting were built, respectively. The nature of the cutting chip formation, dislocation nucleation and propagation, cutting forces, and temperature distribution during nanometric cutting processes were studied through molecular dynamics (MD) simulations. Results show that nanostructure generation process at steady cutting stage was governed by a strong localization of the dislocation movement and the dynamic equilibrium of chip-tool contact area. Except the apparent improvement of machining efficiency that proportional to the tool tip numbers, the nano-grooves generated by multi-tip tool also have higher center symmetry than those machined by single tip tool. While the average tangential cutting force per tip were calculated all around 33.3 nN, a larger normal cutting force per tip being 54.1 nN was observed when using a multi-tip tool. A concept of atomistic equivalent temperature was proposed and used to analysis the important features of temperature distribution during the machining process. The advantage, disadvantage and applicability of diamond turning using multi-tip tool were discussed in comparison with those of using single-tip tool. The findings suggest that diamond turning using multi-tip tool might be more applicable than using single tip tool when apply to scale-up fabrication of periodic nanostructures.

  1. Sol-gel replicated optics made from single point diamond turned masters exhibit fractal surface roughness

    Bernacki, B.E.; Miller, A.C. Jr.; Evans, B.M. III [Oak Ridge National Lab., TN (United States); Moreshead, W.V.; Nogues, J.L.R. [GELTECH, Inc., Alachua, FL (United States)


    Deterministic optics manufacturing, notably single point diamond turning (SPDT) has matured such that the current generation of machines is capable of producing refractive and reflective optics for the visible wavelength region that are quite acceptable for many applications. However, spiral tool marks are still produced that result in unwanted diffractive scattering from grating-like features having a spatial frequency determined by the machine feed, tool radius, and other influences such as vibration and material removal effects. Such regular artifacts are the characteristic of deterministic manufacturing methods such as SPDT. The authors present some initial findings suggesting that fractal, or non-deterministic surfaces can be produced by SPDT through sol-gel replication. The key is the large isotropic shrinkage that occurs through monolithic sol-gel replication (a factor of 2.5) that results in all features, including tooling marks, being reduced by that amount. The large shrinkage itself would be a laudable-enough feature of the replication process. However, by an as-yet-not understood manner, the replication process itself seems to alter the roughness character of the replicated surface such that it appears to be fractal when analyzed using contact profilometry and the power spectrum approach.

  2. Simulation of surface topography of big aspheric fabrication by ultra-precision diamond turning based on tool swing feeding

    Yao, Honghui; Li, Zengqiang; Sun, Tao


    In the respect of ultra-precision manufacturing of axisymmetric surface, the machine tool with tool swing feeding which has less interpolation error sources compared to the conventional ultra-precision diamond turning machine tool with T-structureis worth studying.Therefore,based on the dynamic simulation modeling and multi-body dynamics theory,in this paper, we establish the control model,and tool path for Ultra-precision machine.Then we got the model for surface topography with differentinput parameters like spindle speed, feedrate, tool parameters and so on. Taking the spherical optics part with diameter of 300 mm, for example, we input the process parameters and get its surface topography, then evaluate its surface quality by surface roughness value (Ra) and surface shape accuracy(PV) .

  3. Semiautomatic machine for turning inside out industrial leather gloves

    Aragón-Gonzalez, G.; Cano-Blanco, M.; León-Galicia, A.; Medrano-Sierra, L. F.; Morales-Gómez, J. R.


    The last step in the industrial leather gloves manufacturing is to turn the inside out so that the sewing be in the inside of the glove. This work presents the design and testing of a machine for that purpose. In order to quantify the relevant variables, testing was performed with a prototype glove. The employed devices and the testing proceeding were developed experimentally. The obtained information was used to build the turning inside out machine. This machine works with pneumatic power to carry the inside out turning by means of double effect lineal actuators. It has two independent work stations that could be operated simultaneously by two persons, one in each station or in single mode operating one station by one person. The turning inside out cycle is started by means of directional control valves operated with pedals. The velocity and developed force by the actuators is controlled with typical pneumatic resources. The geometrical dimensions of the machine are: 1.15 m length; 0.71 m width and 2.15 m high. Its approximated weight is 120 kg. The air consumption is 5.4 fps by each working station with 60 psig work pressure. The turning inside out operation is 40 s for each industrial leather glove.

  4. Low Cost Very Large Diamond Turned Metal Mirror Project

    National Aeronautics and Space Administration — Electrolytic plating of high phosphorus nickel phosphorus alloy will encapsulate a machined mirror substrate master made of fine cell plastic foam such as...

  5. Machine-tool control system for turning nonaxisymmetric surfaces

    Douglass, S.S.; Green, W.L.


    A development program has been initiated to allow on-axis turning of nonaxisymmetric surfaces. A short-travel high-speed slide is mounted on a precision, numerically controlled, two-axis turning machine. The motion of the auxiliary slide is synchronized with the spindle and the two remaining slides. The report defines the workpiece geometry and requirements, calculations for the slide motion, techniques for real-time command generation, and planned equipment set.

  6. Feed Drive Based upon Linear Motor for Ultraprecision Turning Machine


    The characteristics of several different linear motors have been investigated, and the feed drive system with linear motor instead of screw-nut mechanism has been built for a submicro ultraprecision turning machine. In the control system for the feed drive system arranged as "T", both P-position and PI-speed control loops are used. The feedback variable is obtained from a double frequecy laser interferometor. Experiments show that the feed drive with linear motor is simple in construction, and that its dynamics is better than others. So the machining accuracy of the workpiece machined has been successfully improved.

  7. Towards freeform curved blazed gratings using diamond machining

    Bourgenot, C.; Robertson, D. J.; Stelter, D.; Eikenberry, S.


    Concave blazed gratings greatly simplify the architecture of spectrographs by reducing the number of optical components. The production of these gratings using diamond-machining offers practically no limits in the design of the grating substrate shape, with the possibility of making large sag freeform surfaces unlike the alternative and traditional method of holography and ion etching. In this paper, we report on the technological challenges and progress in the making of these curved blazed gratings using an ultra-high precision 5 axes Moore-Nanotech machine. We describe their implementation in an integral field unit prototype called IGIS (Integrated Grating Imaging Spectrograph) where freeform curved gratings are used as pupil mirrors. The goal is to develop the technologies for the production of the next generation of low-cost, compact, high performance integral field unit spectrometers.

  8. Influence of annealing and deformation on optical properties of ultra precision diamond turned and anodized 6060 aluminium alloy

    Tabrizian-Ghalehno, Naja; Hansen, Hans Nørgaard; Hansen, P.E.


    . The surface of the forged material was then diamond turned to a mirror like finish. The diamond turned samples were subsequently anodized in a sulphuric acid bath. The microstructure of the samples was analysed using optical microscopy (LOM), scanning electron microscopy (SEM) and energy dispersive X...

  9. Machinability Studies on Turning Al 6061alloy with 10% Reinforcement of B4C on MMC

    Srivathsan A.


    Full Text Available Aluminum Boron Carbide Metal Matrix Composites (Al-MMC have revolutionized aeronautical and automobile industries, in the recent times due to their exceptional mechanical and physical properties. However it is seen that the machinability of these composites is greatly reduced by the hardness of constituent reinforcement particles. Moreover these constituent reinforcement particles serve as disadvantage by increasing tool wear accompanying undesirable depression in life of tool. This paper presents the experimental investigations on turning of Al6061 matrix metal reinforced with 10 % by weight of boron carbide (B4Cp particles - which was fabricated using Stir casting method. Fabricated samples are turned on medium duty lathe of 2kW spindle power with Polycrystalline Diamond (PCD inserts of 1500 grade at various cutting conditions by varying parameters. Hence, parameters such as power consumed by main spindle, machined surface roughness and tool wear are studied and recorded. Furthermore, study results are supported using concurring images obtained from Scanning Electron Microscopy (SEM. It is observed that surface finish and power consumed for 1500 grade insert are comparatively better at higher cutting speeds. Additionally it is observed that tool wear is strongly dependent on abrasive hard reinforcement particles.

  10. Design and fabrication of a diamond-turned hybrid diffractive/refractive singlet for visible applications at ORNL

    Bernacki, B.E.; Miller, A.C.; Maxey, L.C.


    Hybrid diffractive/refractive optics can be fabricated using traditional lithographic methods involving masks or holographic techniques as well as direct-write approaches that include electron-beam lithography, single-point diamond turning, and laser beam lithography. Only the direct-write methods have proven to be practical in producing continuous-form diffractive surfaces, or kinoforms, and among these methods, only diamond turning can easily produce large kinoforms on curved base surfaces. In this paper, we describe design and fabrication issues for a hybrid singlet produced by single-point diamond turning that functions in the visible portion of the spectrum and takes advantage of all of the degrees of freedom available from diamond turning: aspheric front surface to control spherical aberration, curved rear surface for elimination of coma, and kinoform surface placed on either curved base surface for control of primary chromatic aberration.

  11. What Turns Assistive into Restorative Brain-Machine Interfaces?

    Gharabaghi, Alireza


    Brain-machine interfaces (BMI) may support motor impaired patients during activities of daily living by controlling external devices such as prostheses (assistive BMI). Moreover, BMIs are applied in conjunction with robotic orthoses for rehabilitation of lost motor function via neurofeedback training (restorative BMI). Using assistive BMI in a rehabilitation context does not automatically turn them into restorative devices. This perspective article suggests key features of restorative BMI and provides the supporting evidence: In summary, BMI may be referred to as restorative tools when demonstrating subsequently (i) operant learning and progressive evolution of specific brain states/dynamics, (ii) correlated modulations of functional networks related to the therapeutic goal, (iii) subsequent improvement in a specific task, and (iv) an explicit correlation between the modulated brain dynamics and the achieved behavioral gains. Such findings would provide the rationale for translating BMI-based interventions into clinical settings for reinforcement learning and motor rehabilitation following stroke. PMID:27790085

  12. What turns assistive into restorative brain-machine interfaces?

    Alireza Gharabaghi


    Full Text Available Brain-machine interfaces (BMI may support motor impaired patients during activities of daily living by controlling external devices such as prostheses (assistive BMI. Moreover, BMIs are applied in conjunction with robotic orthoses for rehabilitation of lost motor function via neurofeedback training (restorative BMI. Using assistive BMI in a rehabilitation context does not automatically turn them into restorative devices. This perspective article suggests key features of restorative BMI and provides the supporting evidence:In summary, BMI may be referred to as restorative tools when demonstrating subsequently (i operant learning and progressive evolution of specific brain states/dynamics, (ii correlated modulations of functional networks related to the therapeutic goal, (iii subsequent improvement in a specific task, and (iv an explicit correlation between the modulated brain dynamics and the achieved behavioral gains. Such findings would provide the rationale for translating BMI-based interventions into clinical settings for reinforcement learning and motor rehabilitation following stroke.

  13. Large-scale fabrication of micro-lens array by novel end-fly-cutting-servo diamond machining.

    Zhu, Zhiwei; To, Suet; Zhang, Shaojian


    Fast/slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of micro-lens array (MLA). However, it is still a challenge to process MLA in large scale due to certain inherent limitations of this technique. In the present study, a novel ultra-precision diamond cutting method, as the end-fly-cutting-servo (EFCS) system, is adopted and investigated for large-scale generation of MLA. After a detailed discussion of the characteristic advantages for processing MLA, the optimal toolpath generation strategy for the EFCS is developed with consideration of the geometry and installation pose of the diamond tool. A typical aspheric MLA over a large area is experimentally fabricated, and the resulting form accuracy, surface micro-topography and machining efficiency are critically investigated. The result indicates that the MLA with homogeneous quality over the whole area is obtained. Besides, high machining efficiency, extremely small volume of control points for the toolpath, and optimal usage of system dynamics of the machine tool during the whole cutting can be simultaneously achieved.

  14. Machining accuracy of CAD/CAM ceramic crowns fabricated with repeated machining using the same diamond bur.

    Tomita, Sachiko; Shin-Ya, Akiyoshi; Gomi, Harunori; Matsuda, Tetsuji; Katagiri, Shingo; Shin-Ya, Akikazu; Suzuki, Hitosi; Yara, Atsushi; Ogura, Hideo; Hotta, Yasuhiro; Miyazaki, Takashi; Sakamoto, Yuuki


    The purpose of this study was to investigate the effect of repeated machining up to 51 times using the same diamond bur on machining accuracy of inner and outer surfaces of CAD/CAM (computer-aided designing and computer-aided manufacturing) machined ceramic crowns. The surface topography of machined crowns was examined using photographs. It was found that machining accuracy was not affected by the number of machining times. In all measuring points, the inner surface was machined to a dimension larger than the die model (i.e., increased gap), whereas the outer surface was machined to a dimension smaller than the crown model (i.e., smaller crown). Photo observation showed that cervical contour was machined in a clear, rounded form from 1st to 11th crowns.

  15. Development of diamond coated tool and its performance in machining Al–11%Si alloy

    B Sahoo; A K Chattopadhyay; A B Chattopadhyay


    An attempt has been made to deposit CVD diamond coating on conventional carbide tool using hot filament CVD process. ISO grade K10 turning inserts with SPGN 120308 geometry were used to deposit diamond coating. This diamond coating well covering the rake surface, cutting edges and flank surfaces could be successfully deposited. The coatings were characterized by SEM, XRD and Raman spectroscopy for coating quality, morphology etc. Performance of diamond coated tool relative to that of uncoated carbide tool was evaluated in turning Al–11%Si alloy under dry environment. The diamond coated tool outperformed the uncoated carbide tool which severely suffered from sizeable built-up edge formation leading not only to escalation of cutting forces but also poorer surface finish. In contrast, the diamond coated tool, owing to chemical inertness of diamond coating towards the work material, did not show any trace of edge built-up even in dry environment and could maintain low level of cutting forces and remarkably improved surface finish. It has been further revealed that success of the diamond coated tool depends primarily on adhesion of the diamond coating with the carbide substrate and this is strongly influenced by the pre-treatment of the carbide substrate surface before coating.

  16. Quality of silicon convex lenses fabricated by ultra-high precision diamond machining

    Abou-El-Hossein, K.


    Full Text Available Infra-red optical components are made mainly from hard and brittle materials such as germanium and silicon. Silicon machining is characterised by some difficulties when ultra-high precision machined by mono-crystalline single-point diamond. Accelerated tool wear and machined-surface deterioration may take place if the machining parameters are not properly selected. In this study, we conducted a machining test on an ultra-high precision machine tool, using ductile regime cutting conditions when fabricating a convex surface on a silicon lens of aperture of 60 mm diameter, and using a mono-crystalline diamond. It was found that the cutting conditions for shaping a convex surface of 500 mm radius resulted in good form accuracy. However, more attention should be paid to optimising the holding force of the vacuum chuck employed.

  17. Effect of Boron-Doped Diamond Interlayer on Cutting Performance of Diamond Coated Micro Drills for Graphite Machining

    Zhiming Zhang


    Full Text Available Thin boron doped diamond (BDD film is deposited from trimethyl borate/acetone/hydrogen mixture on Co-cemented tungsten carbide (WC-Co micro drills by using the hot filament chemical vapor deposition (HFCVD technique. The boron peak on Raman spectrum confirms the boron incorporation in diamond film. This film is used as an interlayer for subsequent CVD of micro-crystalline diamond (MCD film. The Rockwell indentation test shows that boron doping could effectively improve the adhesive strength on substrate of as deposited thin diamond films. Dry drilling of graphite is chosen to check the multilayer (BDD + MCD film performance. For the sake of comparison, machining tests are also carried out under identical conditions using BDD and MCD coated micro drills with no interlayer. The wear mechanism of the tools has been identified and correlated with the criterion used to evaluate the tool life. The results show that the multilayer (BDD + MCD coated micro drill exhibits the longest tool life. Therefore, thin BDD interlayer is proved to be a new viable alternative and a suitable option for adherent diamond coatings on micro cutting tools.

  18. Multilayer CVD Diamond Coatings in the Machining of an Al6061-15 Vol % Al2O3 Composite

    Mohammadmehdi Shabani


    Full Text Available Ceramic cutting inserts coated with ten-fold alternating micro- and nanocrystalline diamond (MCD/NCD layers grown by hot filament chemical vapor deposition (CVD were tested in the machining of an Al based metallic matrix composite (MMC containing 15 vol % Al2O3 particles. Inserts with total coating thicknesses of approximately 12 µm and 24 µm were produced and used in turning: cutting speed (v of 250 to 1000 m·min−1; depth of cut (DOC from 0.5 to 3 mm and feed (f between 0.1 and 0.4 mm·rev−1. The main cutting force increases linearly with DOC (ca. 294 N per mm and with feed (ca. 640 N per mm·rev−1. The thicker coatings work within the following limits: DOC up to 1.5 mm and maximum speeds of 750 m·min−1 for feeds up to 0.4 mm·rev−1. Flank wear is predominant but crater wear is also observed due to the negative tool normal rake. Layer-by-layer wear of the tool rake, and not total delamination from the substrate, evidenced one of the advantages of using a multilayer design. The MCD/NCD multilayer diamond coated indexable inserts have longer tool life than most CVD diamond systems and behave as well as most polycrystalline diamond (PCD tools.

  19. Influence of melt treatments and polished CVD diamond coated insert on cutting force and surface integrity in turning of Al–7Si and Al–7Si–2.5Cu cast alloys

    K G Basavakumar; P G Mukunda; M Chakraborty


    The microstructures, machinability and surface characteristics of Al–7Si and Al–7Si–2.5Cu cast alloys were studied after various melt treatments like grain refinement and modification. The results indicate that combined grain refined and modified Al–7Si–2.5Cu cast alloys have microstructures consisting of uniformly distributed -Al grains, eutectic Al-silicon and fine CuAl2 particles in the interdendritic region. These alloys exhibited better machinability and surface characteristics in the cast condition compared with the same alloy subjected to only grain refinement or modification. Performances of the turning inserts (uncoated and polished CVD diamond coated) were evaluated in machining Al–7Si and Al–7Si–2.5Cu cast alloys under dry environment using a lathe. The polished CVD diamond coated insert outperformed the uncoated cutting insert which suffered from sizeable edge buildup leading to higher cutting force and poor surface finish. The polished CVD diamond coated insert shows a very small steady wear without flaking of the diamond film during cutting. This paper attempts to investigate the influence of grain refinement, modification and combined action of both on the microstructural changes in the Al–7Si and Al–7Si–2.5Cu cast alloys and their machinability and surface finish when different turning inserts are used.

  20. Study on electroplating technology of diamond tools for machining hard and brittle materials

    Cui, Ying; Chen, Jian Hua; Sun, Li Peng; Wang, Yue


    With the development of the high speed cutting, the ultra-precision machining and ultrasonic vibration technique in processing hard and brittle material , the requirement of cutting tools is becoming higher and higher. As electroplated diamond tools have distinct advantages, such as high adaptability, high durability, long service life and good dimensional stability, the cutting tools are effective and extensive used in grinding hard and brittle materials. In this paper, the coating structure of electroplating diamond tool is described. The electroplating process flow is presented, and the influence of pretreatment on the machining quality is analyzed. Through the experimental research and summary, the reasonable formula of the electrolyte, the electroplating technologic parameters and the suitable sanding method were determined. Meanwhile, the drilling experiment on glass-ceramic shows that the electroplating process can effectively improve the cutting performance of diamond tools. It has laid a good foundation for further improving the quality and efficiency of the machining of hard and brittle materials.

  1. Machinability of lithium disilicate glass ceramic in in vitro dental diamond bur adjusting process.

    Song, Xiao-Fei; Ren, Hai-Tao; Yin, Ling


    Esthetic high-strength lithium disilicate glass ceramics (LDGC) are used for monolithic crowns and bridges produced in dental CAD/CAM and oral adjusting processes, which machinability affects the restorative quality. A machinability study has been made in the simulated oral clinical machining of LDGC with a dental handpiece and diamond burs, regarding the diamond tool wear and chip control, machining forces and energy, surface finish and integrity. Machining forces, speeds and energy in in vitro dental adjusting of LDGC were measured by a high-speed data acquisition and force sensor system. Machined LDGC surfaces were assessed using three-dimensional non-contact chromatic confocal optical profilometry and scanning electron microscopy (SEM). Diamond bur morphology and LDGC chip shapes were also examined using SEM. Minimum tool wear but significant LDGC chip accumulations were found. Machining forces and energy significantly depended on machining conditions (pMachining speeds dropped more rapidly with increased removal rates than other glass ceramics (pmachinability indices associated with the hardness, Young's modulus and fracture toughness were derived based on the normal force-removal rate relations, which ranked LDGC the most difficult to machine among glass ceramics. Surface roughness for machined LDGC was comparable for other glass ceramics. The removal mechanisms of LDGC were dominated by penetration-induced brittle fracture and shear-induced plastic deformation. Unlike most other glass ceramics, distinct intergranular and transgranular fractures of lithium disilicate crystals were found in LDGC. This research provides the fundamental data for dental clinicians on the machinability of LDGC in intraoral adjustments.

  2. Micro-optical fabrication by ultraprecision diamond machining and precision molding

    Li, Hui; Li, Likai; Naples, Neil J.; Roblee, Jeffrey W.; Yi, Allen Y.


    Ultraprecision diamond machining and high volume molding for affordable high precision high performance optical elements are becoming a viable process in optical industry for low cost high quality microoptical component manufacturing. In this process, first high precision microoptical molds are fabricated using ultraprecision single point diamond machining followed by high volume production methods such as compression or injection molding. In the last two decades, there have been steady improvements in ultraprecision machine design and performance, particularly with the introduction of both slow tool and fast tool servo. Today optical molds, including freeform surfaces and microlens arrays, are routinely diamond machined to final finish without post machining polishing. For consumers, compression molding or injection molding provide efficient and high quality optics at extremely low cost. In this paper, first ultraprecision machine design and machining processes such as slow tool and fast too servo are described then both compression molding and injection molding of polymer optics are discussed. To implement precision optical manufacturing by molding, numerical modeling can be included in the future as a critical part of the manufacturing process to ensure high product quality.

  3. New method to characterize a machining system: application in turning

    Bisu, Claudiu-Florinel; Darnis, Philippe; Laheurte, Raynald; Gérard, Alain; 10.1007/s12289-009-0395-y


    Many studies simulates the machining process by using a single degree of freedom spring-mass sytem to model the tool stiffness, or the workpiece stiffness, or the unit tool-workpiece stiffness in modelings 2D. Others impose the tool action, or use more or less complex modelings of the efforts applied by the tool taking account the tool geometry. Thus, all these models remain two-dimensional or sometimes partially three-dimensional. This paper aims at developing an experimental method allowing to determine accurately the real three-dimensional behaviour of a machining system (machine tool, cutting tool, tool-holder and associated system of force metrology six-component dynamometer). In the work-space model of machining, a new experimental procedure is implemented to determine the machining system elastic behaviour. An experimental study of machining system is presented. We propose a machining system static characterization. A decomposition in two distinct blocks of the system "Workpiece-Tool-Machine" is realiz...

  4. Quantitative assessment of the enamel machinability in tooth preparation with dental diamond burs.

    Song, Xiao-Fei; Jin, Chen-Xin; Yin, Ling


    Enamel cutting using dental handpieces is a critical process in tooth preparation for dental restorations and treatment but the machinability of enamel is poorly understood. This paper reports on the first quantitative assessment of the enamel machinability using computer-assisted numerical control, high-speed data acquisition, and force sensing systems. The enamel machinability in terms of cutting forces, force ratio, cutting torque, cutting speed and specific cutting energy were characterized in relation to enamel surface orientation, specific material removal rate and diamond bur grit size. The results show that enamel surface orientation, specific material removal rate and diamond bur grit size critically affected the enamel cutting capability. Cutting buccal/lingual surfaces resulted in significantly higher tangential and normal forces, torques and specific energy (penamel machinability for clinical dental practice. Copyright © 2014 Elsevier Ltd. All rights reserved.


    FU Huinan; CHEN Dongsheng; ZHAO Yong; LIN Binquan


    A minitype precise spindle system which can machine precisely and stably in the process of diamond lapping and polishing is designed. In such minitype spindle system, the brushless DC spindle motor is used to drive the lapping finish table, which is built with fluid dynamic bearings. Some measures have been taken to make the lapping system dynamic balance, and a servo controller which can adjust the speed of motor from 1 200 r/min to 5 400 r/min is designed. Experiments show that the spindle system is reliable and stable for diamond polishing, and the detection results by atomic force microscope(AFM) show that the surfaces of diamond edge's Ra is 6.725 nm and whole diamond average Ra is 3.25 nm.

  6. Micro-machining of optical glasses – A review of diamond-cutting glasses

    F Z Fang; X D Liu; L C Lee


    In order to diamond-turn optical glasses to a nanometric surface finish, it is critical to determine the transition point from brittle mode to ductile mode. This paper presents various experimental techniques to study this transition and discusses the mechanism of the surface generation. It has been recognized that tool wear is a serious issue in diamond turning of glasses. Thus, research in future should be concentrated on this field to enable the technology to be applied in commercial production.

  7. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining.

    McCall, Brian; Tkaczyk, Tomasz S


    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion - X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error.

  8. Research on CNC Turning System of Aspheric Machining Grinding Wheel

    ZOU Qin; GUO Yin-biao


    The technology of machining aspheric surface with high precision is the premise for the application of aspheric surface. The grinding machining with error compensation is a commonly used method to machine aspheric surface, which will directly influence the quality of aspheric workpiece surface. Multifunctional CNC grinding wheel truing system is a four-axis CNC truing system which can be applied to grinding wheel truing. In this system,DSP-based multi-axes motion control card is adopted as the controller, and visual C++ is used as development tool.When the design of hardware and software is completed, the system can implement truing of various grinding wheel with high precision aspheric machining such as plane grinding wheel, arc grinding one, and sphere grinding one.

  9. Turning the LHC Ring into a New Physics Search Machine

    Kalliokoski, Matti; Mieskolainen, Mikael; Orava, Risto


    By combining the LHC Beam Loss Monitoring (BLM) system with the LHC experiments, a powerful search machine for new physics beyond the standard model can be realised. The pair of final state protons in the central production process, exit the LHC beam vacuum chamber at locations determined by their fractional momentum losses and will be detected by the BLM detectors. By mapping out the coincident pairs of the BLM identified proton candidates around the four LHC interaction regions, a scan for centrally produced particle states can be made independently of their decay modes.

  10. Single point diamond machining of optical and related mounting surfaces

    Mladjan, Gary J.


    Over the past several years we have designed and fabricated several variations of a three mirror anistigmat Telescope for a Risk Reduction effort. In order to achieve passive athermalization, use of the same materials for both mirrors and structures is desirable. We fabricated 2 telescopes using investment cast aluminum alloy A356 in the first and investment cast Aluminum/Beryllium alloy 191 in the second, for all components. All optical surfaces and corresponding mounting surfaces are nickel plated and single point diamond tuned. The telescopes were assembled to meet the optical prescription tolerances with no alignment required other than focus. Components and performance levels are totally interchangeable between the telescopes, except for athermalization issues.

  11. Optimization of Cvd Diamond Coating Type on Micro Drills in Pcb Machining

    Lei, X. L.; He, Y.; Sun, F. H.


    The demand for better tools for machining printed circuit boards (PCBs) is increasing due to the extensive usage of these boards in digital electronic products. This paper is aimed at optimizing coating type on micro drills in order to extend their lifetime in PCB machining. First, the tribotests involving micro crystalline diamond (MCD), nano crystalline diamond (NCD) and bare tungsten carbide (WC-Co) against PCBs show that NCD-PCB tribopair exhibits the lowest friction coefficient (0.35) due to the unique nano structure and low surface roughness of NCD films. Thereafter, the dry machining performance of the MCD- and NCD-coated micro drills on PCBs is systematically studied, using diamond-like coating (DLC) and TiAlN-coated micro drills as comparison. The experiments show that the working lives of these micro drills can be ranked as: NCD>TiAlN>DLC>MCD>bare WC-Co. The superior cutting performance of NCD-coated micro drills in terms of the lowest flank wear growth rate, no tool degradation (e.g. chipping, tool tipping) appearance, the best hole quality as well as the lowest feed force may come from the excellent wear resistance, lower friction coefficient against PCB as well as the high adhesive strength on the underneath substrate of NCD films.

  12. Machining of bone: Analysis of cutting force and surface roughness by turning process.

    Noordin, M Y; Jiawkok, N; Ndaruhadi, P Y M W; Kurniawan, D


    There are millions of orthopedic surgeries and dental implantation procedures performed every year globally. Most of them involve machining of bones and cartilage. However, theoretical and analytical study on bone machining is lagging behind its practice and implementation. This study views bone machining as a machining process with bovine bone as the workpiece material. Turning process which makes the basis of the actually used drilling process was experimented. The focus is on evaluating the effects of three machining parameters, that is, cutting speed, feed, and depth of cut, to machining responses, that is, cutting forces and surface roughness resulted by the turning process. Response surface methodology was used to quantify the relation between the machining parameters and the machining responses. The turning process was done at various cutting speeds (29-156 m/min), depths of cut (0.03 -0.37 mm), and feeds (0.023-0.11 mm/rev). Empirical models of the resulted cutting force and surface roughness as the functions of cutting speed, depth of cut, and feed were developed. Observation using the developed empirical models found that within the range of machining parameters evaluated, the most influential machining parameter to the cutting force is depth of cut, followed by feed and cutting speed. The lowest cutting force was obtained at the lowest cutting speed, lowest depth of cut, and highest feed setting. For surface roughness, feed is the most significant machining condition, followed by cutting speed, and with depth of cut showed no effect. The finest surface finish was obtained at the lowest cutting speed and feed setting.

  13. Microstructure and chemical bond evolution of diamond-like carbon films machined by femtosecond laser

    Wang, Jing; Wang, Chunhui [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an 710072 (China); Liu, Yongsheng, E-mail: [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an 710072 (China); Cheng, Laifei [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an 710072 (China); Li, Weinan [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 10068 (China); Zhang, Qing [Science and Technology on Thermostructure Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an 710072 (China); Yang, Xiaojun [State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 10068 (China)


    Highlights: • The machining depth was essentially proportional to the laser power. • The well patterned microgrooves and ripple structures with nanoparticles were formed distinctly in the channels. And the number of nanoparticles increased with the processing power as well. • It revealed a conversion from amorphous carbon to nanocrystalline graphite after laser treated with increasing laser power. • It showed that a great decrease of sp{sup 3}/sp{sup 2} after laser treatment. - Abstract: Femtosecond laser is of great interest for machining high melting point and hardness materials such as diamond-like carbon, SiC ceramic, et al. In present work, the microstructural and chemical bond evolution of diamond-like carbon films were investigated using electron microscopy and spectroscopy techniques after machined by diverse femtosecond laser power in air. The results showed the machining depth was essentially proportional to the laser power. The well patterned microgrooves and ripple structures with nanoparticles were formed distinctly in the channels. Considering the D and G Raman band parameters on the laser irradiation, it revealed a conversion from amorphous carbon to nanocrystalline graphite after laser treated with increasing laser power. X-ray photoelectron spectroscopy analysis showed a great decrease of sp{sup 3}/sp{sup 2} after laser treatment.

  14. Active Vibration Isolation System for Sub-microultra-precision Turning Machine


    Now vibration isolation of ultra-precision machine tool is usually achieved through air-springs systems. As far as HCM-I sub-micro turning machine developed by HIT, an active vibration isolation system that consists of air-springs and electro-magnetic actuators was presented. The primary function of air-springs is to support the turning machine and to isolate the high-frequency vibration. The electro-magnetic actuators controlled by fuzzy-neural networks isolate the low-frequency vibration. The experiment indicates that active vibration isolation system isolates base-vibration effectively in all the frequency range. So the vibration of the machine bed is controlled under 10-6g and the surface roughness is improved.

  15. Improvement of Machinability of Mild Steel during Turning Operation by Magnetic Cutting

    Anayet U. Patwari


    Full Text Available This paper presents the details of improvement of machinability of mild steel using magnetic cutting during turning operation. Improvement of machinability was evaluated in terms of tool life, surface roughness and chip morphology. Machine tool chatter is a type of intensive self-excited vibrations of individual components of Machine-Tool-Fixture-Work (MTFW system. Chatter causes unwanted excessive vibratory motion in between the tool and the work-piece causing adverse effects on the product quality and machine-tool and tool life. In addition to the damage of the work-piece surface due to chatter marks, the occurrence of severe chatter results in many adverse effects, which include poor dimensional accuracy of the work-piece, reduction of tool life, and damage to the machine. Chatter is formed as resonance phenomena during machining because of the instability of the closed-loop system formed by machine tool structure and metal-cutting process. In this study, magnets were used to avoid the chatter formation zone and its effect on machinability was investigated. Improvements in tool life and surface finish were observed during magnetic cutting of the mild steel. An obvious change in the chip behaviour was also present. These observations further enhance the possibility of using this magnetic cutting to eliminate the chatter formation zones and hence eliminate the adverse effect of chatter on machinability.

  16. The machinability of nickel-based alloys in high-pressure jet assisted (HPJA turning

    D. Kramar


    Full Text Available Due to their mechanical, thermal and chemical properties, nickel-based alloys are generally included among materials that are hard to machine. An experimental study has been performed to investigate the capabilities of conventional and high-pressure jet assisted (HPJA turning of hard-to-machine materials, namely Inconel 718. The capabilities of different hard turning procedures are compared by means of chip breakability. The obtained results show that HPJA method offers a significant increase in chip breakability, under the same cutting conditions (cutting speed, feed rate, depth of cut.

  17. Vibro-acoustic behaviour of an induction machine with stator inter-turn short-circuit

    Jelassi, Sana; Romary, Raphael; Brudny, Jean-François


    This paper focuses on the calculation of noise and vibrations due to electromagnetic forces in rotating electrical machines in faulty conditions. The effects of a stator inter turn short circuit is analysed through an analytical model. Theoretical results give the radial forces and explain the reasons behind the noise and vibrations. They also show how inter-turn-short-circuit is responsible for additional low-mode forces, generating noise and vibrations increase. Experimental measurements are carried out to validate the theoretical results.

  18. Process planning optimization on turning machine tool using a hybrid genetic algorithm with local search approach

    Yuliang Su


    Full Text Available A turning machine tool is a kind of new type of machine tool that is equipped with more than one spindle and turret. The distinctive simultaneous and parallel processing abilities of turning machine tool increase the complexity of process planning. The operations would not only be sequenced and satisfy precedence constraints, but also should be scheduled with multiple objectives such as minimizing machining cost, maximizing utilization of turning machine tool, and so on. To solve this problem, a hybrid genetic algorithm was proposed to generate optimal process plans based on a mixed 0-1 integer programming model. An operation precedence graph is used to represent precedence constraints and help generate a feasible initial population of hybrid genetic algorithm. Encoding strategy based on data structure was developed to represent process plans digitally in order to form the solution space. In addition, a local search approach for optimizing the assignments of available turrets would be added to incorporate scheduling with process planning. A real-world case is used to prove that the proposed approach could avoid infeasible solutions and effectively generate a global optimal process plan.

  19. The laser micro-machining system for diamond anvil cell experiments and general precision machining applications at the High Pressure Collaborative Access Team.

    Hrubiak, Rostislav; Sinogeikin, Stanislav; Rod, Eric; Shen, Guoyin


    We have designed and constructed a new system for micro-machining parts and sample assemblies used for diamond anvil cells and general user operations at the High Pressure Collaborative Access Team, sector 16 of the Advanced Photon Source. The new micro-machining system uses a pulsed laser of 400 ps pulse duration, ablating various materials without thermal melting, thus leaving a clean edge. With optics designed for a tight focus, the system can machine holes any size larger than 3 μm in diameter. Unlike a standard electrical discharge machining drill, the new laser system allows micro-machining of non-conductive materials such as: amorphous boron and silicon carbide gaskets, diamond, oxides, and other materials including organic materials such as polyimide films (i.e., Kapton). An important feature of the new system is the use of gas-tight or gas-flow environmental chambers which allow the laser micro-machining to be done in a controlled (e.g., inert gas) atmosphere to prevent oxidation and other chemical reactions in air sensitive materials. The gas-tight workpiece enclosure is also useful for machining materials with known health risks (e.g., beryllium). Specialized control software with a graphical interface enables micro-machining of custom 2D and 3D shapes. The laser-machining system was designed in a Class 1 laser enclosure, i.e., it includes laser safety interlocks and computer controls and allows for routine operation. Though initially designed mainly for machining of the diamond anvil cell gaskets, the laser-machining system has since found many other micro-machining applications, several of which are presented here.

  20. The laser micro-machining system for diamond anvil cell experiments and general precision machining applications at the High Pressure Collaborative Access Team

    Hrubiak, Rostislav; Sinogeikin, Stanislav; Rod, Eric; Shen, Guoyin [High Pressure Collaborative Access Team, Geophysical Laboratory, Carnegie Institution of Washington, Argonne, Illinois 60439 (United States)


    We have designed and constructed a new system for micro-machining parts and sample assemblies used for diamond anvil cells and general user operations at the High Pressure Collaborative Access Team, sector 16 of the Advanced Photon Source. The new micro-machining system uses a pulsed laser of 400 ps pulse duration, ablating various materials without thermal melting, thus leaving a clean edge. With optics designed for a tight focus, the system can machine holes any size larger than 3 μm in diameter. Unlike a standard electrical discharge machining drill, the new laser system allows micro-machining of non-conductive materials such as: amorphous boron and silicon carbide gaskets, diamond, oxides, and other materials including organic materials such as polyimide films (i.e., Kapton). An important feature of the new system is the use of gas-tight or gas-flow environmental chambers which allow the laser micro-machining to be done in a controlled (e.g., inert gas) atmosphere to prevent oxidation and other chemical reactions in air sensitive materials. The gas-tight workpiece enclosure is also useful for machining materials with known health risks (e.g., beryllium). Specialized control software with a graphical interface enables micro-machining of custom 2D and 3D shapes. The laser-machining system was designed in a Class 1 laser enclosure, i.e., it includes laser safety interlocks and computer controls and allows for routine operation. Though initially designed mainly for machining of the diamond anvil cell gaskets, the laser-machining system has since found many other micro-machining applications, several of which are presented here.

  1. The laser micro-machining system for diamond anvil cell experiments and general precision machining applications at the High Pressure Collaborative Access Team

    Hrubiak, Rostislav; Sinogeikin, Stanislav; Rod, Eric; Shen, Guoyin


    We have designed and constructed a new system for micro-machining parts and sample assemblies used for diamond anvil cells and general user operations at the High Pressure Collaborative Access Team, sector 16 of the Advanced Photon Source. The new micro-machining system uses a pulsed laser of 400 ps pulse duration, ablating various materials without thermal melting, thus leaving a clean edge. With optics designed for a tight focus, the system can machine holes any size larger than 3 μm in diameter. Unlike a standard electrical discharge machining drill, the new laser system allows micro-machining of non-conductive materials such as: amorphous boron and silicon carbide gaskets, diamond, oxides, and other materials including organic materials such as polyimide films (i.e., Kapton). An important feature of the new system is the use of gas-tight or gas-flow environmental chambers which allow the laser micro-machining to be done in a controlled (e.g., inert gas) atmosphere to prevent oxidation and other chemical reactions in air sensitive materials. The gas-tight workpiece enclosure is also useful for machining materials with known health risks (e.g., beryllium). Specialized control software with a graphical interface enables micro-machining of custom 2D and 3D shapes. The laser-machining system was designed in a Class 1 laser enclosure, i.e., it includes laser safety interlocks and computer controls and allows for routine operation. Though initially designed mainly for machining of the diamond anvil cell gaskets, the laser-machining system has since found many other micro-machining applications, several of which are presented here.

  2. Possibilities of Application of High Pressure Jet Assisted Machining in Hard Turning with Carbide Tools

    G. Globočki Lakić


    Full Text Available High Pressure Jet Assisted Machining (HPJAM in turning is a hybrid machining method in which a high pressure jet of cooling and lubrication fluid, under high pressure (50 MPa, leads to the zone between the cutting tool edge and workpiece. An experimental study was performed to investigate the capabilities of conventional and high pressure cooling (HPC in the turning of hard-to-machine materials: hard-chromed and surface hardened steel Ck45 (58 HRc and hardened bearing steel 100Cr6 (62 HRc. Machining experiments were performed using coated carbide tools and highly cutting speed. Experimental measurements were performed for different input process parameters. The cooling capabilities are compared by monitoring of tool wear, tool life, cooling efficiency, and surface roughness. Connection between the tool wear and surface roughness is established. Experimental research show that the hard turning with carbide cutting tools and HP supply CLF provides numerous advantages from the techno-economic aspect: greater productivity, reduce of temperature in the cutting zone, improved control chip formation, extended tool life, low intensity of tool wear, surface roughness in acceptable limits, significant reduce of production costs related to the CLF.

  3. Tool wear of a single-crystal diamond tool in nano-groove machining of a quartz glass plate

    Yoshino, Masahiko; Nakajima, Satoshi; Terano, Motoki


    Tool wear characteristics of a diamond tool in ductile mode machining are presented in this paper. Nano-groove machining of a quartz glass plate was conducted to examine the tool wear rate of a single-crystal diamond tool. Effects of lubrication on the tool wear rate were also evaluated. A numerical simulation technique was developed to evaluate the tool temperature and normal stress acting on the wear surface. From the simulation results it was found that the tool temperature does not increase during the machining experiment. It is also demonstrated that tool wear is attributed to the abrasive wear mechanism, but the effect of the adhesion wear mechanism is minor in nano-groove machining. It is found that the tool wear rate is reduced by using water or kerosene as a lubricant.

  4. Research on a Diamond Tip Wear Mechanism in Atomic Force Microscope-based Micro/nano-machining


    The object is to investigate the wear of an atomic forcemicroscope (AFM) diamond tip when conducting micro/nano-machining on single crystal silicon surface. The experimental research and theoretical analysis were carried out on the worn tip in terms of wear rate, wear mechanism and the effect of the tip wear on micro-machining process. The wear rate was calculated as 1.7(10~10mm3/(N*m) by using a theoretical model combined with the experimental results. Through an integration of an AFM observation on the worn tip features with the FEM simulation of the stress distribution, in addition to the unit cutting force calculation on the AFM diamond tip, the wear mechanism of the AFM diamond tip was concluded as mainly chemical wear, and the wear process was also elaborated as well.

  5. Optimization of the Machining parameter of LM6 Alminium alloy in CNC Turning using Taguchi method

    Arunkumar, S.; Muthuraman, V.; Baskaralal, V. P. M.


    Due to widespread use of highly automated machine tools in the industry, manufacturing requires reliable models and methods for the prediction of output performance of machining process. In machining of parts, surface quality is one of the most specified customer requirements. In order for manufactures to maximize their gains from utilizing CNC turning, accurate predictive models for surface roughness must be constructed. The prediction of optimum machining conditions for good surface finish plays an important role in process planning. This work deals with the study and development of a surface roughness prediction model for machining LM6 aluminum alloy. Two important tools used in parameter design are Taguchi orthogonal arrays and signal to noise ratio (S/N). Speed, feed, depth of cut and coolant are taken as process parameter at three levels. Taguchi’s parameters design is employed here to perform the experiments based on the various level of the chosen parameter. The statistical analysis results in optimum parameter combination of speed, feed, depth of cut and coolant as the best for obtaining good roughness for the cylindrical components. The result obtained through Taguchi is confirmed with real time experimental work.


    G. V. Sharonov


    Full Text Available Dimensional machining technology is based on the use of integrated geometric parameters of machined surfaces. Technological impact of a pick results in oxidation processes and changes in physic-chemical parameters of surface. Control of only geometric parameters is insufficient to describe characteristics of machining and formation of ultra-smooth surfaces. The electron work function is therefore used. The aim of the work was to study electrophysical states of optic surfaces of non-ferrous metals and alloys in relation to geometric and physic-chemical parameters according to the distribution of the electron work function over the surface. We conducted the study on experimental metal samples made of copper and aluminum alloy, machined in accordance with the diamond nanomachining technology. The diamond nanomachining technology would be capable of ensuring the roughness of non-ferrous metals and alloys machined at the level of Ra ≤ 0,005 µm. Modernized Kelvin probe was used as the registration technique of the changes of the electron work function over the surface. Dependence between the electron work function value, as well as its alteration and the physicchemical and geometric parameters of a surface has been determined. It has been shown that the diamond nanomachining technology makes it possible to obtain electro-physically uniform optical surfaces on copper and aluminum alloy with the minimal range of the distribution of the electric potential over the surface. 

  7. A numerical study of ultraprecision machining of monocrystalline silicon with laser nano-structured diamond tools by atomistic simulation

    Dai, Houfu; Chen, Genyu; Zhou, Cong; Fang, Qihong; Fei, Xinjiang


    Three-dimension molecular dynamics (MD) simulations is employed to investigate the ultraprecision machining of single crystal silicon with structured nanoscale diamond tool fabricated by laser. The advantages and disadvantages of diamond machining using structured tools are discussed in comparison with those of using non-structured tools. The von Mises stress distribution, hydrostatic stress distribution, atomic displacement, stress, the radial distribution function, cutting forces, frictional coefficient, subsurface temperature and potential energy during the nanometric machining process are studied. A theoretical analysis model is also established to investigate the subsurface damage mechanism by analyzing the distribution of residual stress during the nanoscale machining process. The results show that a structured nanoscale tool in machining brittle material silicon causes a smaller hydrostatic stress, a less compressive normal stress σxx and σyy , a lower temperature and a smaller cutting force. However, the structured nanoscale tool machining results in smaller chip volume and more beta-silicon phase. Besides, the friction coefficient for tool with V-shape groove is smaller than those for non-structured tools and other structured nanoscale tools. This means that the tool with V-shape groove can reduce the resistance to cutting during the nanoscale machining process. In addition, the results also point out that the potential energy of subsurface atoms and the number of other atoms for pyramid-structured tool are much smaller than those of using non-structured tools and other structured nanoscale tools.

  8. Investigation of Surface Roughness of Single Point Diamond Turned Germanium Substrate by Coherence Correlation Interferometry and Image Processing

    Gupta, Shivani; Khatri, Neha; Karar, Vinod; Dhami, S. S.


    Germanium is a widely used material in the infrared range. Single crystal germanium is used as semiconductor and optical material due to its salient features like high refractive index and proper working in cryogenic conditions. Thus, germanium is an important substrate for infrared lens having many applications in thermal imaging cameras, optical telescopes and miniaturization of infrared optical elements. These applications require optical elements of excellent surface quality and high dimensional accuracy. In addition to fulfil the demands, ultraprecision machine is used to fabricate the optical components. In this work, single crystal germanium (111) mirror is fabricated by using single point diamond tool with, negative rake angle. A large number of experiments are performed to achieve the surface finish of nanometric range. The best and worst combinations of process parameters are found on the basis of surface roughness with the help of coherence correlation interferometry(CCI) measurement and image processing using Canny, Prewitt, Roberts and Sobel edge filters and histogram. These results can be used for fabrication of diffractive optical elements and aspheric lenses of germanium.

  9. Prediction and Optimization of Residual Stresses on Machined Surface and Sub-Surface in MQL Turning

    Ji, Xia; Zou, Pan; Li, Beizhi; Rajora, Manik; Shao, Yamin; Liang, Steven Y.

    Residual stress in the machined surface and subsurface is affected by materials, machining conditions, and tool geometry and can affect the component life and service quality significantly. Empirical or numerical experiments are commonly used for determining residual stresses but these are very expensive. There has been an increase in the utilization of minimum quantity lubrication (MQL) in recent years in order to reduce the cost and tool/part handling efforts, while its effect on machined part residual stress, although important, has not been explored. This paper presents a hybrid neural network that is trained using Simulated Annealing (SA) and Levenberg-Marquardt Algorithm (LM) in order to predict the values of residual stresses in cutting and radial direction on the surface and within the work piece after the MQL face turning process. Once the ANN has successfully been trained, an optimization procedure, using Genetic Algorithm (GA), is applied in order to find the best cutting conditions in order to minimize the surface tensile residual stresses and maximize the compressive residual stresses within the work piece. The optimization results show that the usage of MQL decreases the surface tensile residual stresses and increases the compressive residual stresses within the work piece.




    Full Text Available Optimization of cutting parameters is one of the most important elements in any process planning of metal parts. Economy of machining operation plays a key role in competitiveness in the market. All CNCmachines produce finished components from cylindrical bar. Finished profiles consist of straight turning, facing, taper and circular machining. Finished profile from a cylindrical bar is done in two stages, rough machining and finish machining. Numbers of passes are required for rough machining and single pass is required for the finished pass. The machining parameters in multipass turning are depth of cut, cutting speed and feed. The machining performance is measured by the minimum production time. In this paper the optimal machining parameters for continuous profile machining are determinedwith respect to the minimum production time, subject to a set of practical constraints, cutting force, power and dimensional accuracy and surface finish. Due to complexity of this machining optimizationproblem, a genetic algorithm (GA and Particle Swarm Optimization (PSO are applied to resolve the problem and the results obtained from GA and PSO are compared.

  11. On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

    Srinivasan, Balaji; Ramachandra Rao, M. S.; Rao, Balkrishna C.


    This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min-1 with a lower feed and a lower depth of cut of 0.5 mm rev-1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength.

  12. Investigation of the Effects of Machining Parameters on Material Removal Rate in Abrasive Waterjet Turning

    Iman Zohourkari


    Full Text Available The effects of the main operational machining parameters on the material removal rate (MRR in abrasive waterjet turning (AWJT are presented in this paper using a statistical approach. The five most common machining parameters such as water pressure, abrasive mass flow rate, cutting head traverse speed, workpiece rotational speed, and depth of cut have been put into a five-level central composite rotatable experimental design (CCRD. The main effects of parameters and the interaction among them were analyzed by means of the analysis of variance (ANOVA and the response surfaces for MRR were obtained fitting a second-order polynomial function. It has been found that depth of cut and cutting head traverse speed are the most influential parameters, whereas the rotational speed is insignificant. In addition, the investigations show that interactions between traverse speed and pressure, abrasive mass flow rate and depth of cut, and pressure and depth of cut are significant on MRR. This result advances the AWJT state of the art. A complete model discussion has been reported drawing interesting considerations on the AWJT process characterising phenomena, where parameters interactions play a fundamental role.

  13. Study on Machining Properties of Eucalyptus urophylla×E.grandis:Ⅱ.Shaping, Boring, Mortising and Turning

    HOU Xinyi; JIANG Xiaomei; GAO Jianmin; YIN Yafang


    The research method of this paper is based on the standards of American Society for Testing and Materials(ASTM).Four items that contain boring,mortising,shaping and turning are selected to study the machining properties of E. urophylla×E. grandis plantation wood.The reasons for machining defects are analyzed.The result shows that E.urophylla×E.grandis planted in South China is a good species with great potential for solid wood utilization.

  14. Some cases of machining large-scale parts: Characterization and modelling of heavy turning, deep drilling and broaching

    Haddag, B.; Nouari, M.; Moufki, A.


    Machining large-scale parts involves extreme loading at the cutting zone. This paper presents an overview of some cases of machining large-scale parts: heavy turning, deep drilling and broaching processes. It focuses on experimental characterization and modelling methods of these processes. Observed phenomena and/or measured cutting forces are reported. The paper also discusses the predictive ability of the proposed models to reproduce experimental data.

  15. FFT and Wavelet-Based Analysis of the Influence of Machine Vibrations on Hard Turned Surface Topographies


    With hard turning, which is an attractive alternative to existing grinding processes, surface quality is of great importance. Signal processing techniques were used to relate workpiece surface topography to the dynamic behavior of the machine tool. Spatial domain frequency analyses based on fast Fourier transform were used to analyze the tool behavior. Wavelet reconstruction was used for profile filtering. The results show that machine vibration remarkably affects the surface topography at small feed rates, but has negligible effect at high feed rates. The analyses also show how to control the surface quality during hard turning.

  16. Business Case Analysis for Replacing the Mazak 30Y Mill-Turn Machine in SM-39. Summary

    Booth, Steven Richard [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dinehart, Timothy Grant [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Benson, Faith Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    Business case studies are being looked at to support procurement of new machines and capital equipment in the SM-39 and TA-03-0102 machine shops. The first effort conducted economic analysis of replacing the Mazak 30Y Mill-Turn Machine located in SM-39. To determine the value of switching machinery, a baseline scenario was compared with a future scenario where new machinery was purchased and installed. The conditions under the two scenarios were defined via interviews with subject matter experts in terms of one-time and periodic costs. The results of the analysis were compiled in a life-cycle cost/benefit table. The costs of procuring, installing, and maintaining a new machine were balanced against the costs avoided by replacing older machinery. Productivity savings were included as a measure to show the costs avoided by being able to produce parts at a quicker and more efficient pace.

  17. Diamond Tool Specific Wear Rate Assessment in Granite Machining by Means of Knoop Micro-Hardness and Process Parameters

    Goktan, R. M.; Gunes Yılmaz, N.


    The present study was undertaken to investigate the potential usability of Knoop micro-hardness, both as a single parameter and in combination with operational parameters, for sawblade specific wear rate (SWR) assessment in the machining of ornamental granites. The sawing tests were performed on different commercially available granite varieties by using a fully instrumented side-cutting machine. During the sawing tests, two fundamental productivity parameters, namely the workpiece feed rate and cutting depth, were varied at different levels. The good correspondence observed between the measured Knoop hardness and SWR values for different operational conditions indicates that it has the potential to be used as a rock material property that can be employed in preliminary wear estimations of diamond sawblades. Also, a multiple regression model directed to SWR prediction was developed which takes into account the Knoop hardness, cutting depth and workpiece feed rate. The relative contribution of each independent variable in the prediction of SWR was determined by using test statistics. The prediction accuracy of the established model was checked against new observations. The strong prediction performance of the model suggests that its framework may be applied to other granites and operational conditions for quantifying or differentiating the relative wear performance of diamond sawblades.

  18. Effect of cutting parameters on sustainable machining performance of coated carbide tool in dry turning process of stainless steel 316

    Bagaber, Salem A.; Yusoff, Ahmed Razlan


    The manufacturing industry aims to produce many products of high quality with relatively less cost and time. Different cutting parameters affect the machining performance of surface roughness, cutting force, and material removal rate. Nevertheless, a few studies reported on the effects of sustainable factors such as power consumed, cycle time during machining, and tool life on the dry turning of AISI 316. The present study aims to evaluate the machining performance of coated carbide in the machining of hard steel AISI 316 under the dry turning process. The influence of cutting parameters of cutting speed, feed rate, and depth of cut with their five (5) levels is established by a central composite design. Highly significant parameters were determined by analysis of variance (ANOVA), and the main effects of power consumed and time during machining, surface roughness, and tool wear were observed. Results showed that the cutting speed was proportional to power consumption and tool wear. Meanwhile, insignificant to surface roughness, feed rate most significantly affected surface roughness and power consumption followed by depth of cut.

  19. Effects of cutting parameters and machining environments on surface roughness in hard turning using design of experiment

    Mia, Mozammel; Bashir, Mahmood Al; Dhar, Nikhil Ranjan


    Hard turning is gradually replacing the time consuming conventional turning process, which is typically followed by grinding, by producing surface quality compatible to grinding. The hard turned surface roughness depends on the cutting parameters, machining environments and tool insert configurations. In this article the variation of the surface roughness of the produced surfaces with the changes in tool insert configuration, use of coolant and different cutting parameters (cutting speed, feed rate) has been investigated. This investigation was performed in machining AISI 1060 steel, hardened to 56 HRC by heat treatment, using coated carbide inserts under two different machining environments. The depth of cut, fluid pressure and material hardness were kept constant. The Design of Experiment (DOE) was performed to determine the number and combination sets of different cutting parameters. A full factorial analysis has been performed to examine the effect of main factors as well as interaction effect of factors on surface roughness. A statistical analysis of variance (ANOVA) was employed to determine the combined effect of cutting parameters, environment and tool configuration. The result of this analysis reveals that environment has the most significant impact on surface roughness followed by feed rate and tool configuration respectively.

  20. Optimization of Surface Finish in Turning Operation by Considering the Machine Tool Vibration using Taguchi Method

    Muhammad Munawar


    Full Text Available Optimization of surface roughness has been one of the primary objectives in most of the machining operations. Poor control on the desired surface roughness generates non conforming parts and results into increase in cost and loss of productivity due to rework or scrap. Surface roughness value is a result of several process variables among which machine tool condition is one of the significant variables. In this study, experimentation was carried out to investigate the effect of machine tool condition on surface roughness. Variable used to represent machine tool\\'s condition was vibration amplitude. Input parameters used, besides vibration amplitude, were feed rate and insert nose radius. Cutting speed and depth of cut were kept constant. Based on Taguchi orthogonal array, a series of experimentation was designed and performed on AISI 1040 carbon steel bar at default and induced machine tool\\'s vibration amplitudes. ANOVA (Analysis of Variance, revealed that vibration amplitude and feed rate had moderate effect on the surface roughness and insert nose radius had the highest significant effect on the surface roughness. It was also found that a machine tool with low vibration amplitude produced better surface roughness. Insert with larger nose radius produced better surface roughness at low feed rate.

  1. Diamond Particle Detector Properties during High Fluence Material Damage Tests and their Future Applications for Machine Protection in the LHC

    Burkart, F; Borburgh, J; Dehning, B; Di Castro, M; Griesmayer, E; Lechner, A; Lendaro, J; Loprete, F; Losito, R; Montesano, S; Schmidt, R; Wollmann, D; Zerlauth, M


    Experience with LHC machine protection (MP) during the last three years of operation shows that the MP systems sufficiently protect the LHC against damage in case of failures leading to beam losses with a time constant exceeding 1ms. An unexpected fast beam loss mechanism, called UFOs [1], was observed, which could potentially quench superconducting magnets. For such fast losses, but also for better understanding of slower losses, an improved understanding of the loss distribution within a bunch train is required [2]. Diamond particle detectors with bunch-by-bunch resolution and high dynamic range have been developed and successfully tested in the LHC and in experiments to quantify the damage limits of LHC components. This paper will focus on experience gained in use of diamond detectors. The properties of these detectors were measured during high-fluence material damage tests in CERN’s Hi-RadMat facility. The results will be discussed and compared to the cross-calibration with FLUKA simulations. Future app...

  2. Evaluation of a scanning Hartmann device for single point turning applications

    Miller, A.C. Jr. [Oak Ridge National Lab., TN (United States); Stuhlinger, T.W. [Talandic Research Corp., Tucson, AZ (United States)


    This paper concerns a new, machine mounted aspheric metrology device designed to measure a broad range of figures without the use of auxiliary optics. A prototype device, based on the classical Hartmann test, called a Hartmann Optical Surface Tester (HOST) was evaluated on a single point diamond turning machines. Design, initial testing, and validation data from reference spheres, and two types of aspheres will be discussed. Results of a simulation model for estimating acceptable alignment errors for the HOST on the diamond turning machine will also be presented. Peak-to-valley measurement uncertainty on the test optics was found to be better than 0.08 {mu}m.

  3. Optimization of machining and vibration parameters for residual stresses minimization in ultrasonic assisted turning of 4340 hardened steel.

    Sharma, Varun; Pandey, Pulak M


    The residual stresses generated in the machined work piece have detrimental effect on fatigue life, corrosion resistance and tribological properties. However, the effect of cutting and vibration parameters on residual stresses in Ultrasonic Assisted Turning (UAT) has not been dealt with. The present paper highlights the effect of feed rate, depth of cut, cutting velocity and percentage intensity of ultrasonic power on residual stress generation. XRD analysis has been carried out to measure the residual stress while turning 4340 hardened steel using UAT. The experiments were performed based on response surface methodology to develop statistical model for residual stress. The outcome of ANOVA revealed that percentage intensity and feed rate significantly affect the residual stress generation. The significant interactions between process parameters have also been presented tin order to understand the thermo-mechanical mechanism responsible for residual stress generation.

  4. Compensation for Error of Diamond Tool's Cutting Edge in Single Diamond Turning%超精密车削金刚石刀具刃口误差的高精度补偿

    王毅; 余景池


    超精密车削中的金刚石刀具刃口误差的补偿问题一直是制约高精度非球面车削直接成形的瓶颈技术,尤其对于大相对口径,深度非球面的车削,金刚石刀具刃口误差对最终的面形的影响非常大.传统补偿方法是根据轮廓仪的测量结果对刀具刃口误差进行修正,但是该方法存在测量时间长,高频误差大,加工效率低的缺点,本文最先提出利用车削表面面形误差拟合后的泽尼克多项式系数对刀具刃口误差进行加工补偿,首先对该补偿方法进行了详细的理论推导,然后对补偿效果进行计算机模拟,最后在 Nanotech250 单点金刚石车床上完成了口径 50mm,半径 50 mm 大相对口径实验件的超精密车削及修正车削,面形精度 PV=86 nm,RMS=7 nm.充分证明该补偿符合预期,精度高,误差收敛速度快.%The compensation method for the error of diamond tool's cutting edge is a bottle-neck technology to hinder the high accuracy aspheric surface's directly formation after single diamond tuming. Especially to the big relative aperture aspheric, influence is bigger. Traditional compensation was done according to the measurement result from profile meter,which took long measurement time and caused low processing efficiency. A new compensation method was firstly put forward in the article, in which the correction of the error of diamond tool's cutting edge was done according to measurement result from digital interferometer. First, detailed theoretical calculation related with compensation method was deduced. Then, the effect after compensation was simulated by computer. Finally, φ 50 mm , radius 50 mm, work piece with big relative aperture finished its diamond turning and new correction turning under Nanotech 250. Testing surface achieved high shape accuracy PV=86 nm and RMS=7 nm, which approved of the new compensation method agreeing with predictive analysis, high accuracy and fast speed of error convergence.

  5. Influence of the speed of turn in the rotating machines of absorption (Part I); Influencia de la velocidad de giro en las maquinas rotativas de absorcion (Parte I)

    Monne, C.; Guallar, J.; Alonso, S.; Palacin, F.


    A type of machine of absorption of simple effect of Br Li-H{sub 2}O this characterized to realise the thermodynamic cycle inside a closing that turns continuously. The present article studies the effect that has the turn in the different thermodynamic variables: Teg Vs. COP, Pref, Psol y Tse. (Author)

  6. Influence of the speed of turn in the rotating machines of absorption (Part II); Influencia de la velocidad de giro en las maquinas rotativas de absorcion (Parte II)

    Monne, C.; Guallar, J.; Alonso, S.; Palacin, F.


    A type of machine of absorption of simple effect of Br Li-H{sub 2}O this characterized to realise the thermodynamic cycle inside a closing that turns continuously. The present article studies the effect that has the turn in the different thermodynamic variables: Tamb Vs. COP, Pref, y Tse. (Author)

  7. Efficient machining of ultra precise steel moulds with freeform surfaces

    Bulla, B.; Robertson, D. J.; Dambon, O.; Klocke, F.


    Ultra precision diamond turning of hardened steel to produce optical quality surfaces can be realized by applying an ultrasonic assisted process. With this technology optical moulds used typically for injection moulding can be machined directly from steel without the requirement to overcoat the mould with a diamond machinable material such as Nickel Phosphor. This has both the advantage of increasing the mould tool lifetime and also reducing manufacture costs by dispensing with the relatively expensive plating process. This publication will present results we have obtained for generating free form moulds in hardened steel by means of ultrasonic assisted diamond turning with a vibration frequency of 80 kHz. To provide a baseline with which to characterize the system performance we perform plane cutting experiments on different steel alloys with different compositions. The baseline machining results provides us information on the surface roughness and on tool wear caused during machining and we relate these to material composition. Moving on to freeform surfaces, we will present a theoretical background to define the machine program parameters for generating free forms by applying slow slide servo machining techniques. A solution for optimal part generation is introduced which forms the basis for the freeform machining experiments. The entire process chain, from the raw material through to ultra precision machining is presented, with emphasis on maintaining surface alignment when moving a component from CNC pre-machining to final machining using ultrasonic assisted diamond turning. The free form moulds are qualified on the basis of the surface roughness measurements and a form error map comparing the machined surface with the originally defined surface. These experiments demonstrate the feasibility of efficient free form machining applying ultrasonic assisted diamond turning of hardened steel.

  8. Experimental implementation of optimal phase-covariant quantum cloning machine with a single electron spin in diamond at room temperature

    Pan, Xin-Yu; Yang, Li-Li; Fan, Heng


    Here we report an experimental realization of optimal phase-covariant quantum cloning machine with a single electron spin in solid state system at room temperature. The involved three states of two logic qubits are encoded physically in three levels of a single electron spin with two Zeeman sub-levels at a nitrogen-vacancy defect center in diamond. The preparation of input state and the phase-covariant quantum cloning transformation are controlled by two independent microwave fields. The center can be optically spin-polarized and the output state can be measured by combining confocal microscopy technique with spin-selective rates of fluorescence. The measured intensities of fluorescence of the output state are fitted in data of Rabi oscillations to find the exact form of the output. We provide the first solid-state proof-of-concept demonstration of the optimal phase-covariant quantum cloning. The combination of two microwave fields provides a technique to precisely control and measure a three-level superposed...

  9. Performance of PVD-Coated Carbide Tools When Turning Inconel 718 in Dry Machining

    Gusri Akhyar Ibrahim


    Full Text Available Inconel 718 has found its niche in many industries, owing to its unique properties such as high oxidation resistance and corrosion resistance even at very high temperatures. Coated carbide tool with hard layer of PVD TiAlN is used to turn Inconel 718. Taguchi method with the orthogonal array L9 is applied in this experiment with the parameter cutting speed of 60–80 m/min, feed rate of 0.2–0.3 mm/rev, and depth of cut of 0.3–0.5 mm. The results show that depth of cut is a significant influence to the tool life. Cutting speed of 60 m/min, feed rate of 0.2 mm/rev, and depth of cut of 0.3 mm are the optimum parameters. The flank wear, crater wear, notch wear, and nose wear are the wear mechanisms on the carbide tool. Through the SEM, abrasion, attrition, and adhesion are the wear mechanisms which can be seen on the cutting tool.

  10. Diamond-machined ZnSe immersion grating for NIR high-resolution spectroscopy

    Ikeda, Y; Kobayashi, N; Kuzmenko, P J; Little, S L; Yasui, C; Kondo, S; Minami, A; Motohara, K


    ZnSe immersion gratings (n {approx} 2.45) provide the possibility of high-resolution spectroscopy for the near-infrared (NIR) region. Since ZnSe has a lower internal attenuation than other NIR materials, it is most suitable for immersion grating, particularly in short NIR region (0.8-1.4 {micro}m). We are developing an extremely high-resolution spectrograph with {lambda}/{Delta}{lambda} = 100,000, WINERED, customized for the short NIR region, using ZnSe (or ZnS) immersion grating. However, it had been very difficult to make fine grooves on ZnSe substrate with a small pitch of less than 50 {micro}m because ZnSe is a soft/brittle material. We have overcome this problem and successfully machined sharp grooves with fine pitch on ZnSe substrates by nano precision fly-cutting technique at LLNL. The optical testing of the sample grating with HeNe laser shows an excellent performance: the relative efficiency more than 87.4 % at 0.633 {micro}m for a classical grating configuration. The diffraction efficiency when used as an immersion grating is estimated to be more than 65 % at 1 {micro}m. Following this progress, we are about to start machining a grating on a large ZnSe prism with an entrance aperture of 23mm x 50mm and the blaze angle of 70{sup o}.

  11. The analysis and measurement of motion errors of the linear slide in fast tool servo diamond turning machine

    Xu Zhang


    Full Text Available This article proposes a novel method for identifying the motion errors (mainly straightness error and angular error of a linear slide, which is based on the laser interferometry technique integrated with the shifting method. First, the straightness error of a linear slide incorporated with angular error (pitch error in the vertical direction and yaw error in the horizontal direction is schematically explained. Then, a laser interferometry–based system is constructed to measure the motion errors of a linear slide, and an algorithm of error separation technique for extracting the straightness error, angular error, and tilt angle error caused by the motion of the reflector is developed. In the proposed method, the reflector is mounted on the slide moving along the guideway. The light-phase variation of two interfering laser beams can identify the lateral translation error of the slide. The differential outputs sampled with shifting initial point at the same datum line are applied to evaluate the angular error of the slide. Furthermore, the yaw error of the slide is measured by a laser interferometer in laboratory environment and compared with the evaluated values. Experimental results demonstrate that the proposed method possesses the advantages of reducing the effects caused by the assembly error and the tilt angle errors caused by movement of the reflector, adapting to long- or short-range measurement, and operating the measurement experiment conveniently and easily.

  12. A comparative machining study of diamond-coated tools made by plasma torch, microwave, and hot filament techniques

    C E Bauer; A Inspektor; E J Oles


    An effective metal-cutting tool is usually a combination of a hard coating and a tough substrate. The successful deposition of diamond outside its thermodynamic stability range has stimulated the development of a new class of cutting tools: those with diamond-coated inserts of any desired style and edge geometry. The successful implementation of diamond coatings also expedited similar research in the deposition of cubic boron nitride. This paper presents superhard coating tools, with emphasis on diamond-coated WC–Co tools, the corresponding deposition of technologies and the foreseen metal-cutting applications.

  13. The Development of Open Water-lubricated Polycrystalline Diamond (PCD) Thrust Bearings for Use in Marine Hydrokinetic (MHK) Energy Machines

    Cooley, Craig, H.; Khonsari, Michael,, M; Lingwall, Brent


    Polycrstalline diamond (PCD) bearings were designed, fabricated and tested for marine-hydro-kinetic (MHK) application. Bearing efficiency and life were evaluated using the US Synthetic bearing test facility. Three iterations of design, build and test were conducted to arrive at the best bearing design. In addition life testing that simulated the starting and stopping and the loading of real MHK applications were performed. Results showed polycrystalline diamond bearings are well suited for MHK applications and that diamond bearing technology is TRL4 ready. Based on life tests results bearing life is estimated to be at least 11.5 years. A calculation method for evaluating the performance of diamond bearings of round geometry was also investigated and developed. Finally, as part of this effort test bearings were supplied free of charge to the University of Alaska for further evaluation. The University of Alaska test program will subject the diamond bearings to sediment laden lubricating fluid.

  14. Surface roughness and cutting forces modeling for optimization of machining condition in finish hard turning of AISI 52100 steel

    Azizi, Mohamed Walid; Belhadi, Salim; Yallese, Mohamed Athmane [Univ. of Guelma, Guelma (Algeria); Mabrouki, Tarek; Rigal, Jean Francois [Univ. of Lyon, Lyon (France)


    An experimental investigation was conducted to analyze the effect of cutting parameters (cutting speed, feed rate and depth of cut) and workpiece hardness on surface roughness and cutting force components. The finish hard turning of AISI 52100 steel with coated Al2O3 + TiC mixed ceramic cutting tools was studied. The planning of experiment were based on Taguchi's L27 orthogonal array. The response table and analysis of variance (ANOVA) have allowed to check the validity of linear regression model and to determine the significant parameters affecting the surface roughness and cutting forces. The statistical analysis reveals that the feed rate, workpiece hardness and cutting speed have significant effects in reducing the surface roughness; whereas the depth of cut, workpiece hardness and feed rate are observed to have a statistically significant impact on the cutting force components than the cutting speed. Consequently, empirical models were developed to correlate the cutting parameters and workpiece hardness with surface roughness and cutting forces. The optimum machining conditions to produce the lowest surface roughness with minimal cutting force components under these experimental conditions were searched using desirability function approach for multiple response factors optimization. Finally, confirmation experiments were performed to verify the pertinence of the developed empirical models.

  15. Traditional machining processes research advances


    This book collects several examples of research in machining processes. Chapter 1 provides information on polycrystalline diamond tool material and its emerging applications. Chapter 2 is dedicated to the analysis of orthogonal cutting experiments using diamond-coated tools with force and temperature measurements. Chapter 3 describes the estimation of cutting forces and tool wear using modified mechanistic models in high performance turning. Chapter 4 contains information on cutting under gas shields for industrial applications. Chapter 5 is dedicated to the machinability of magnesium and its alloys. Chapter 6 provides information on grinding science. Finally, chapter 7 is dedicated to flexible integration of shape and functional modelling of machine tool spindles in a design framework.    

  16. Effect of machining conditions on MRR and surface roughness during CNC Turning of different Materials Using TiN Coated Cutting Tools – A Taguchi approach

    H. K. Raval


    Full Text Available This paper presents on experimental investigation of the machining characteristics of different grades of EN materials in CNC turning process using TiN coated cutting tools. In machining operation, the quality of surface finish is an important requirement for many turned work pieces. Thus, the choice of optimized cutting parameters is very important for controlling the required surface quality. The purpose of this research paper is focused on the analysis of optimum cutting conditions to get the lowest surface roughness and maximum material removal rate in CNC turning of different grades of EN materials by Taguchi method. Optimal cutting parameters for each performance measure were obtained employing Taguchi techniques. The orthogonal array, signal to noise ratio and analysis of variance were employed to study the performance characteristics in dry turning operation. ANOVA has shown that the depth of cut has significant role to play in producing higher MRR and insert has significant role to play for producing lower surface roughness. Thus, it is possible to increase machine utilization and decrease production cost in an automated manufacturing environment.

  17. Using factor analysis scales of generalized amino acid information for prediction and characteristic analysis of β-turns in proteins based on a support vector machine model


    This paper offers a new combined approach to predict and characterize β-turns in proteins.The approach includes two key steps,i.e.,how to represent the features of β-turns and how to develop a predictor.The first step is to use factor analysis scales of generalized amino acid information(FASGAI),involving hydrophobicity,alpha and turn propensities,bulky properties,compositional characteristics,local flexibility and electronic properties,to represent the features of β-turns in proteins.The second step is to construct a support vector machine(SVM) predictor of β-turns based on 426 training proteins by a sevenfold cross validation test.The SVM predictor thus predicted β-turns on 547 and 823 proteins by an external validation test,separately.Our results are compared with the previously best known β-turn prediction methods and are shown to give comparative performance.Most significantly,the SVM model provides some information related to β-turn residues in proteins.The results demonstrate that the present combination approach may be used in the prediction of protein structures.

  18. Optimizing the Machining Parameters for Minimum Surface Roughness in Turning of GFRP Composites Using Design of Experiments

    K. Palanikumar; L.Karunamoorthy; R.Karthikeyan


    In recent years, glass fiber reinforced plastics (GFRP) are being extensively used in variety of engineering applications in many different fields such as aerospace, oil, gas and process industries. However, the users of FRP are facing difficulties to machine it, because of fiber delamination, fiber pull out, short tool life, matrix debonding, burning and formation of powder like chips. The present investigation focuses on the optimization of machining parameters for surface roughness of glass fiber reinforced plastics (GFRP) using design of experiments (DoE). The machining parameters considered were speed, feed, depth of cut and workpiece (fiber orientation). An attempt was made to analyse the influence of factors and their interactions during machining. The results of the present study gives the optimal combination of machining parameters and this will help to improve the machining requirements of GFRP composites.




    Full Text Available Aluminium/alumina/graphite hybrid metal matrix composites manufactured using stir casting technique was subjected to machining studies to predict tool condition during machining. Fresh tool as well as tools with specific amount of wear deliberately created prior to machining experiments was used. Vibration signals were acquired using an accelerometer for each tool condition. These signals were then processed to extract statistical and histogram features to predict the tool condition during machining. Two classifiers namely, Random Forest and Classification and Regression Tree (CART were used to classify the tool condition. Results showed that histogram features with Random Forest classifier yielded maximum efficiency in predicting the tool condition. This machine learning approach enables the prediction of tool failure in advance, thereby minimizing the unexpected breakdown of tool and machine.

  20. Ultraprecision machining of steep aspheric parts with large sagittal height

    Mu, Lin; Zhao, Rui; Xin, Qiming


    Problems occurred during machining steep aspheric parts with large sagittal height on double-spindle diamond turning machine are presented and the main reasons of the problems are described. And methods of solving these problems are also suggested. When we machine steep aspheric parts with large sagittal height on a 2 axis diamond turning machine, we have such problems as difficult control of part edge accuracy, poor roughness and rapid wear of the cutting tool. The main reasons for these problems lie in: 1) Measurement. To make accurate measurements, the measurement range of the profilometer must fall within the sagittal heights of the aspheric parts, and the measurement angle must also meet the requirements, an insufficient measurement angle, for example, will have a big impact on the measurement and fabrication accuracy of such parts; and 2) Machine and tool, firstly, the diamond cutting tool will suffer a very big force when turning the edge section, resulting in bigger micro-vibration in the tool and tool post, thus affecting the part accuracy and surface roughness. Secondly, the machine itself has location errors in axes X and Z during the processing, leading to the severest destruction in the steep section of the aspheric part by their resultant force. Lastly, anisotropy of diamond cutting tool hardness. The indentation hardness of the diamond is maximum in the direction of of face (100) and the front clearance has the best strength at tool point in the direction of . When cutting a steep aspheric part with large sagittal height, a bigger included angle of the diamond tool point arc will be used, and there will be a more deviation from the lattice direction. So the tool hardness is consistently decreased, resulting in a rapid wear of the cutting tool when turning the steep section of the aspheric part, thus the accuracy and roughness in machining an aspheric part become more difficult to control. The paper is concluded with the solutions of turning steep

  1. Choice of material and development of technology to manufacture the working parts of a rotor operating in machine for turning of triangular heaps

    W. Uhl


    Full Text Available The theoretical part of the study discloses the genesis of the research which originated from a possibility of replacing the so far used expensive machine parts with parts cheaper and yet offering similar quality and performance life. A short characteristic of the machine was given where the main operating parts made so far from steel were replaced with parts made from cast iron. The equipment and its main applications were described.In the research part of the study several types of alloys were proposed. Their use is expected to ensure the required performance life of parts combined with price reduction. A short characteristic of the proposed material was given. A technology of making moulds for the said machine parts was developed. Using this technology, the respective moulds were made and poured next with three cast alloys.One of the proposed materials was subjected to four types of the heat treatment, two alloys used as reference materials were left in as-cast state. The castings were fettled and weighed. The hardness of the cast materials was measured.The working (turning parts were delivered for operation to a sewage-treatment plant where, after assembly in a turning machine, the performance tests were conducted.

  2. Industrial diamond

    Olson, D.W.


    An overview of the industrial diamond industry is provided. More than 90 percent of the industrial diamond consumed in the U.S. and the rest of the world is manufactured diamond. Ireland, Japan, Russia, and the U.S. produce 75 percent of the global industrial diamond output. In 2000, the U.S. was the largest market for industrial diamond. Industrial diamond applications, prices for industrial diamonds, imports and exports of industrial diamonds, the National Defense Stockpile of industrial diamonds, and the outlook for the industrial diamond market are discussed.

  3. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    Dasgupta, S.; Mukherjee, S.


    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  4. Methods of In-Process On-Machine Auto-Inspection of Dimensional Error and Auto-Compensation of Tool Wear for Precision Turning

    Shih-Ming Wang


    Full Text Available The purpose of this study is mainly to develop an information and communication technology (ICT-based intelligent dimension inspection and tool wear compensation method for precision tuning. With the use of vibration signal processing/characteristics analysis technology combined with ICT, statistical analysis, and diagnosis algorithms, the method can be used to proceed with an on-line dimension inspection and on-machine tool wear auto-compensation for the turning process. Meanwhile, the method can also monitor critical tool life to identify the appropriate time for cutter replacement to reduce machining costs and improve the production efficiency of the turning process. Compared to the traditional ways, the method offers the advantages of requiring less manpower, and having better production efficiency, high tool life, fewer scrap parts, and low costs for inspection instruments. Algorithms and diagnosis threshold values for the detection, cutter wear compensation, and cutter life monitoring were developed. In addition, a bilateral communication module utilizing FANUC Open CNC (computer numerical control Application Programming Interface (API Spec was developed for the on-line extraction of instant NC (numerical control codes for monitoring and transmit commands to CNC controllers for cutter wear compensation. With use of local area networks (LAN to deliver the detection and correction information, the proposed method was able to remotely control the on-machine monitoring process and upload the machining and inspection data to a remote central platform for further production optimization. The verification experiments were conducted on a turning production line. The results showed that the system provided 93% correction for size inspection and 100% correction for cutter wear compensation.

  5. Experimental Investigation of Machining Parameters For Surface Roughness In High Speed CNC Turning of EN-24 Alloy Steel Using Response Surface Methodology

    Puneet Saini


    Full Text Available Alloy Steel EN-24 (Medium Carbon Steel used in manufacturing of Automotive & aircraft components, Axles & Axles components, Shafts, Heavy duty Gears, Spindles, Studs, Pins, collets, bolts, couplings, sprockets, pinions & pinion arbors. Turning is the most common process used in manufacturing sector to produce smooth finish on cylindrical surfaces. Surface roughness is the important performance characteristics to be considered in the turning process is affected by several factors such as cutting tool material, spindle speed, feed rate, depth of cut and material properties. In this research Response surface methodology (RSM was applied to determine the optimum machining parameters leading to minimum surface roughness in turning process. The main purpose of this research is to study the effect of carbide inserts on EN-24 Alloy Steel surface by using three parameters (spindle speed, feed rate and depth of cut. This research was conducted by using 100 HS Stallion CNC Lathe machine. Seventeen sets of experiments were performed. In this work empirical models were developed for surface roughness by considering spindle speed, feed rate and depth of cut as main controlling factors using response surface methodology. The optimum value of the surface roughness (Ra comes out to be 0.48 µm. It is also concluded that feed rate is the most significant factor affecting surface roughness followed by depth of cut. As Cutting speed is the less significant factor affecting surface roughness. Optimum results are finally verified with the help of confirmation experiments. Keywords:

  6. 高质量绿色环保的精车切削优化%Optimization of finish turning for high quality in modern green manufacturing machining



    The cutting parameters optimization of green manufacturing machining is very important for machining quality ,machi-ning economics and profit .Subject to various practical cutting constraints ,a dual-objective optimization model for finish turning cutting,based on the minimum cutting energy and the minimum machining precision ,is proposed.The Non-dominated Sorting Genetic Algorithm-II(NSGA-II) and Multi-Objective Particle Swarm Optimization (MOPSO) are applied to the dual-objective nonlinear constrained optimization finish turning cutting model .Simulation results indicate that the Pareto-optimal solutions set by using NSGA-II algorithm are obtained more complete than the Pareto-optimal solutions set by applying the MOPSO algorithm .Un-der certain depth of cut ,the Pareto-optimal front for the cutting energy and machining precision can be fitted by the cubic polyno -mials equation and the fitting relevant index is equal to 0.9999.Under the Pareto-optimal front,the machining precision and feed rates can be also fitted by the quadratic polynomials equation and the fitting relevant index is equal to 0.99999,which provides practical guides for optimization of machining parameters .%绿色制造中的切削参数优化对于提高加工质量、加工成本、产品利润和节能环保具有非常重要的意义。考虑实际加工约束条件,建立了加工精度与切削能量的双目标精车切削优化模型。通过实例运用NSGA-II算法与MOPSO算法对精车优化切削模型进行仿真,结果表明,NSGA-II算法获得了更优的Pareto最优解集。在给定加工余量条件下,加工精度与切削能量的Pareto最优前沿可由三次曲线方程拟合,且拟合相关指数为0.9999。在加工精度与切削能量的Pareto最优解集下,加工精度和进给量的关系可由二次曲线方程拟合,且拟合相关指数为0.99999,为精车切削参数优化选择提供了实践指导。

  7. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Vykintas Dusevičius


    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  8. Freeform turning lathe with direct drives and aerostatic bearing

    Guan, Chao-liang; Dai, Yi-fan; Yin, Zi-qiang; Yang, Fan


    More and more precision freeform parts are required by defense technology and national economy today and in the future. The applications of freeform parts have traditionally conformed to the limitations imposed by practical limits on high effective fabricating technology. Single point diamond turning is one of the important methods of machining freeform surface parts. Generally speaking, optical freeform surfaces have complex geometrical surface shapes and require ultra smooth surface (roughness down to 10nm) and high form accuracy (form accuracy down to several ten nanometers). So, the ultra precision turning lathe must improve the motion accuracy, dynamic stiffness and bandwidth of every axis. Direct drive technology combined with aerostatic bearing do not affect by frication and eliminate the micro-backlash and creeping; reduce the number of transmission element, shorten the transmitted chains and be propitious to improve dynamic stiffness and bandwidth. This paper presents a ultra precision diamond turning lathe with linear motor and aerostatic guide drive system. Combined with the lathe a FTS (Fast Tool Servo) system driven by voice coil actor is use to machining free form surface. The turning experiments show that this lathe can satisfy the requirement of machine freeform surface.

  9. 基于ANSYS的数控车床主轴模态分析%Model Analysis of Spindle of Numeral Turning Machine Based on ANSYS

    唐宗军; 印楠


    Based on the ANSYS software,the tridimensional FEA model of the spindle in numeral turning machine is established.The FEA of the main arbor is analysed. The first four models are got. It provides an important basis for the improvement on the main spindle.%基于ANSYS软件建立了数控车床主轴的三维有限元模型,对主轴进行了有限元分析,得到了主轴的前四阶模态,为主轴的改进提供了重要依据.


    A. Das


    Full Text Available In today’s world of manufacturing by machining process two things are very important, one is productivity and the other one is quality. Quality of a product generally depends upon the surface finish and dimensional deviations. The productivity can be seen as a key economic indicator of innovation in terms of higher material removal rate with a less time and cost in machining industries. Taguchi method is a popular statistical technique for optimization of input parameters to get the best output results. Dry machining is a popular methodology for machining hard material and it has been accepted by many researchers to a great extent because of its low cost and safety. Many scientists have taken various input parameters and studied their effects on different output responses. In the present paper an attempt has been made to study the effect of input parameters such as cutting speed, feed rate and depth of cut on Surface roughness, Tool wear, Power consumption and Chip reduction co-efficient under dry condition using uncoated carbide insert. Signal to noise ratio has been used to select the optimal condition for various output responses. ANOVA table has been drawn for each output responses and finally mathematical model of multiple regression analysis has been prepared and authenticity of the statistical model have been checked by normal probability plot. It has been found from the experimental result that the power consumption and flank wear both were minimum at the cutting speed of 250 rpm and 400 rpm respectively. Chip reduction coefficient has been found minimum at a depth of cut of 0.3 mm and surface roughness was minimum at 0.1 mm/rev. feed rate.

  11. Research on the Rotary Cutting of Loop Diamond Wire Saw Machine%环线金刚石线锯机旋转切割的研究

    彭少波; 李东平; 陈超


    对蓝宝石、晶体硅等贵重硬脆晶体加工的要求越来越高,如切割效率和表面加工质量,而且工件的尺寸也逐渐增大,需要设计一种高效的切割设备并探索新的切割方式。本研究建立了一种旋转切割模型,通过旋转工件进行切割,保持一种单点接触式的切割,提高环线金刚石线锯机的切割效率。利用自制的环形金刚石线锯机做切割实验,结果表明,相对于常规固定式的切割法,切割效率至少提高了50%,并且提高了表面加工质量。%As higher standard required for the processing of precious hard brittle crystal such as sapphire and crystal silicon,for excample,the cutting efficiency and surface pro-cessing quality as well as the increasing size of the workpiece,a cutting equipment of high efficiency must be designed and new cutting mechod should be developed.A rotary cut-ting model has been established by this research.Under this cutting technique,single point contact cutting has been kept through the rotation of the workpiece,hence the cut-ting efficiency of the diamond wire saw machine has been improved.A cutting experiment has been done for the self-made diamond wire saw machine.The result shows that the cutting efficiency has been improved by 50% compared to the conventional cutting method and the surface processing quality has also been improved.

  12. Development of Diamond-Coated Drills


    Compared with the sintered polycrystalline diamond, the deposited thin film diamond has the great advantage on the fabrication of cutting tools with complex geometries such as drills. Because of their low costs for fabrication equipment and high performance on high speed machining non-ferrous metals and alloys, metal-compound materials, and hard brittle non-metals, diamond-coated drills find great potentialities in the commercial application. However, the poor adhesion of the diamond film on the substrate...


    R. P. Pogrebnyak


    Full Text Available Purpose. The article is aimed to determine the conditions of a dynamic error formation of contour machine cutting of surface of the real railway wheel flange by the cup-tip tool and propose the ways of reducing the errors. Methodology. The problem was solved by the creation of dynamic nonlinear and elastic calculation model with further modeling of its loading by the external force factors. The values of forces were obtained by analytical and experimental methods. The calculation scheme of the equilibrium support is a nonlinear two-mass system, a dynamic model of slide - single-mass with one degree of freedom. The basis of the mathematical description of technological loads is the results of factory experiments, as well as analytical generalizations obtained as a result of the comparison of several schemes of the formation of the wheel flange. Analytical determination of the components of the cutting force takes into account the changes in the kinematic parameters of the cutting mode when the profiling is done using a shaped tool. Findings. During processing of the wheel flange the radial and axial components of the cutting forces that load slide and slide-block of machine are alternating. There are conditions in drive of slide and slide-block when the gaps appear, and it is possible at any profile geometry of the wheel. The peculiarities of loading of the slide and slide-block forming a flange (with biharmonic allowance cause the occurrence of the processing areas where the gaps increase many times in drives of mechanical transmissions and error of forms increases. The dynamic system of the drive is quite tough and high-frequency and it is sensitive to the presence of gaps. Originality. The author created elastic nonlinear dynamic models of support and slide. In accordance with the model it is written and solved equations of motion of the masses and loading of the connections. The conditions of the stable motion were found. Practical value. It

  14. EBH-120 heading machine self opening and turning%EBH-120掘进机自开口拐弯实践



    In the design, the conveyance entry and the starting cut of 2362 fully-mechanized caving is not directly connection, to make use of the characteristics of the EBH-120 driving machine, after reformed the construction technology, realize the opening and turning by-self, which provides a new idea and new method for the construction of the tunnel.%通过对柴里煤矿2362综放工作面运输巷与切眼之间拐弯段巷道支护设计,充分发挥EBH-l20型掘进机的配套设备特性,经过改进掘进施工工艺后,实现EBH-l20掘进机自开口拐弯,为掘进施工提供了新思路与新方法.

  15. High temperature brazing of diamond tools

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun


    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  16. Investigation of variable spindle speed in slow tool servo-based turning of noncircular optical components

    Huang, Weihai; Yu, Deping; Chen, Dongsheng; Zhang, Min; Liu, Jinguang; Yao, Jin


    Ultra-precision noncircular optical components, e.g. hyperbolic quadrupole in mass spectrometer, can be machined by diamond turning assisted by slow tool servo (STS). However, the bandwidth of STS is usually small, which limits the STS's capability in following the required tool path, leading to a large form error. To reduce the form error, this paper proposes an approach to apply variable spindle speed (VSS) to STS-based turning. Design of the VSS trajectory based on the noncircular profile of the optical component was investigated in detail. To validate the proposed approach, simulation on the application of VSS in the STS-based turning process was established and applied to the machining of typical noncircular optical components. Simulation results show that the proposed approach is effective in reducing the requirement on the bandwidth of the STS, resulting in higher form accuracy of the machined noncircular optical components.

  17. Field electron emission of diamond films on nanocrystalline diamond coating by CVD method

    CAI Rangqi; CHEN Guanghua; SONG Xuemei; XING Guangjian; FENG Zhenjian; HE Deyan


    The preparation process, structure feature and field electron emission characteristic of diamond films on nanocyrstalline diamond coating by the CVD method were studied. The field electron emission measurements on the samples showed that the diamond films have lower turn-on voltage and higher field emission current density. A further detailed theory explanation to the results was given.

  18. Industrial diamond

    Olson, D.W.


    Estimated 2012 world production of natural and synthetic industrial diamond was about 4.45 billion carats. During 2012, natural industrial diamonds were produced in at least 20 countries, and synthetic industrial diamond was produced in at least 12 countries. About 99 percent of the combined natural and synthetic global output was produced in Belarus, China, Ireland, Japan, Russia, South Africa and the United States. During 2012, China was the world’s leading producer of synthetic industrial diamond followed by the United States and Russia. In 2012, the two U.S. synthetic producers, one in Pennsylvania and the other in Ohio, had an estimated output of 103 million carats, valued at about $70.6 million. This was an estimated 43.7 million carats of synthetic diamond bort, grit, and dust and powder with a value of $14.5 million combined with an estimated 59.7 million carats of synthetic diamond stone with a value of $56.1 million. Also in 2012, nine U.S. firms manufactured polycrystalline diamond (PCD) from synthetic diamond grit and powder. The United States government does not collect or maintain data for either domestic PCD producers or domestic chemical vapor deposition (CVD) diamond producers for quantity or value of annual production. Current trade and consumption quantity data are not available for PCD or for CVD diamond. For these reasons, PCD and CVD diamond are not included in the industrial diamond quantitative data reported here.

  19. Special techniques in ultra-precision machining

    Li, Li; Min, Xu; Chen, Dong; Wang, JunHua


    As the development of ultra-precision machining, the SPDT (single point diamond turning) was applied for the manufacture of a variety of optical components for its high precision , versatility and lower manufacturing cost. Whereas, the improvement of ultra-precision machining is not only related to the most topnotch equipments in the world but also closely linked to the special techniques in the ultra-precision Machining. Therefore, the industrialization and marketization of the ultra-precision machining will not be realized without these special techniques. This paper introduces the principle, trait and application of some important special techniques which can match the SPDT efficaciously, they are FTS, STS, SSS, ACT, VQ, LADT and UADT techniques.

  20. Improving the Quality of Ceramic and Cemented Carbide Cutting Inserts by Diamond Grinding

    Tareq Ahmad Abu Shreehah


    Full Text Available The machining of hardened steel and other difficult-to-cut materials require high quality and progressive cutting tools to meet the growing requirements for increasing productivity, improving tool life and quality of the cutting process. This study deals with an experimental investigation on the quality improvement by diamond grinding of ceramic and cemented carbide cutting inserts, comparing it with conventional batch produced types. It was found that under finish turning of hardened up to 61 HRC steel the ground cutting inserts improve the machined surface finish, reduce tool wear and breakage and subsequently extend the tool life.

  1. Diamond grooving of rapidly solidified optical aluminium

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima


    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  2. Optimization of Finish Turning for Modern Green Manufacturing Machining%面向现代绿色制造的精车车削优化



    考虑车削加工约束条件,建立切削能量最小与表面粗糙度最小的精车车削优化模型。通过实例运用非支配排序遗传算法(NSGA-II)与多目标粒子群算法(MOPSO)对精车优化切削模型进行仿真优化,结果表明NSGA-II 算法与MOPSO算法切削能量和表面粗糙度的 Pareto 最优解集均可由同一的六次曲线方程拟合,且拟合相关指数为0.9995、0.9982。在表面粗糙度和切削能量的Pareto最优解集下,获得了精车优化切削模型相应的进给量、切削速度,为优化选择精车切削参数提供了参考。%In consideration of various practical constraints,the finish turning operations cutting model,based on the minimum cutting energy and the minimum surface roughness,was proposed.The non-dominated sorting genetic algorithm-II (NSGA-II)and the multi-objective particle swarm optimization (MOPSO)were applied in examples to optimize finish turning cutting model.The results indicate that the Pareto-optimal solutions set of cutting energy and surface roughness by using NSGA-II algorithm and the MOPSO algo-rithm can all be fitted by the same 6-th polynomials of degree equation of curves,and the fitting relevant index is equal to 0.999 5 and 0.998 2.Under the Pareto-optimal solutions set for the surface roughness and the cutting energy,feed rates and cutting speed can be also obtained for the cutting model,which provides practical references for optimal selection of finish machining parameters.

  3. Calibration of the Nonlinear Accelerator Model at the Diamond Storage Ring

    Bartolini, Riccardo; Rowland, James; Martin, Ian; Schmidt, Frank


    The correct implementation of the nonlinear ring model is crucial to achieve the top performance of a synchrotron light source. Several dynamics quantities can be used to compare the real machine with the model and eventually to correct the accelerator. Most of these methods are based on the analysis of turn-by-turn data of excited betatron oscillations. We present the experimental results of the campaign of measurements carried out at the Diamond. A combination of Frequency Map Analysis (FMA) and detuning with momentum measurements has allowed a precise calibration of the nonlinear model capable of reproducing the nonlinear beam dynamics in the storage ring

  4. Generation of microdischarges in diamond substrates

    Mitea, S.; Zeleznik, M.; Bowden, M. D.; May, P. W.; Fox, N. A.; Hart, J. N.; Fowler, C.; Stevens, R.; StJ Braithwaite, N.


    We report the generation of microdischarges in devices composed of microcrystalline diamond. Discharges were generated in device structures with microhollow cathode discharge geometries. One structure consisted of an insulating diamond wafer coated with boron-doped diamond layers on both sides. A second structure consisted of an insulating diamond wafer coated with metal layers on both sides. In each case, a single sub-millimetre hole was machined through the conductor-insulator-conductor structure. The discharges were generated in a helium atmosphere. Breakdown voltages were around 500 V and discharge currents in the range 0.1-2.5 mA were maintained by a sustaining dc voltage of 300 V.

  5. Diamond Nanophotonics

    Aharonovich, Igor


    The burgeoning field of nanophotonics has grown to be a major research area, primarily because of the ability to control and manipulate single quantum systems (emitters) and single photons on demand. For many years studying nanophotonic phenomena was limited to traditional semiconductors (including silicon and GaAs) and experiments were carried out predominantly at cryogenic temperatures. In the last decade, however, diamond has emerged as a new contender to study photonic phenomena at the nanoscale. Offering plethora of quantum emitters that are optically active at room temperature and ambient conditions, diamond has been exploited to demonstrate super-resolution microscopy and realize entanglement, Purcell enhancement and other quantum and classical nanophotonic effects. Elucidating the importance of diamond as a material, this review will highlight the recent achievements in the field of diamond nanophotonics, and convey a roadmap for future experiments and technological advancements.


    赵清亮; 董申; 张秀利


    Through the systemic study on AFM nano-machining of s ingle crystal silicon with a diamond tip,the surface deformation and material re moval mechanisms on nanometer scale and at ultralow loads are analyzed. Beyond t hat, the contact mechanism existed between the AFM diamond tip and the material surface is simulated by finite element method. The experimental results prove th e FEM's validity applied in the contact analysis.%以原子力显微镜(AFM)作为加工工具对单晶硅进行了基于金刚石 针尖的纳米加工试验,运用不同的方法对纳米加工区域的特性、材料在不同垂直载荷下的去 除机理及切屑形成特征进行了系统的研究和分析,提出了一种在纳米尺度下研究加工机理的 新方法。在此基础上,应用有限元法对AFM纳米加工中存在于金刚石针尖和被加工材料之间 的接触作用机制进行了计算仿真。

  7. Experimental Investigation and Numerical Simulation on Interfacial Carbon Diffusion of Diamond Tool and Ferrous Metals

    ZOU Lai; ZHOU Ming


    We numerically simulated and experimentally studied the interfacial carbon diffusion between diamond tool and workpiece materials. A diffusion model with respect to carbon atoms of diamond tool penetrating into chips and machined surface was established. The numerical simulation results of the diffusion process reveal that the distribution laws of carbon atoms concentration have a close relationship with the diffusion distance, the diffusion time, and the original carbon concentration of the work material. In addition, diamond face cutting tests of die steels with different carbon content are conducted at different depth of cuts and feed rates to verify the previous simulation results. The micro-morphology of the chips is detected by scanning electron microscopy. Energy dispersive X-ray analysis was proposed to investigate the change in carbon content of the chips surface. The experimental results of this work are of beneift to a better understanding on the diffusion wear mechanism in single crystal diamond cutting of ferrous metals. Moreover, the experimental results show that the diffusion wear of diamond could be reduced markedly by applying ultrasonic vibration to the cutting tool compared with conventional turning.

  8. Comparison and Analysis on Mechanical Property and Machinability about Polyetheretherketone and Carbon-Fibers Reinforced Polyetheretherketone

    Shijun Ji


    Full Text Available The aim of this paper is to compare the mechanical property and machinability of Polyetheretherketone (PEEK and 30 wt% carbon-fibers reinforced Polyetheretherketone (PEEK CF 30. The method of nano-indentation is used to investigate the microscopic mechanical property. The evolution of load with displacement, Young’s modulus curves and hardness curves are analyzed. The results illustrate that the load-displacement curves of PEEK present better uniformity, and the variation of Young’s modulus and hardness of PEEK both change smaller at the experimental depth. The machinability between PEEK and PEEK CF 30 are also compared by the method of single-point diamond turning (SPDT, and the peak-to-valley value (PV and surface roughness (Ra are obtained to evaluate machinability of the materials after machining. The machining results show that PEEK has smaller PV and Ra, which means PEEK has superior machinability.

  9. 五轴联动车铣复合加工中心误差补偿技术的研究%Research on Error Compensation Technology of Five-axis Turning & Milling Composite NC Machining Center

    范晋伟; 蒙顺政; 罗建平; 李伟; 雒驼


    For the geometric errors produced problems of five-axis turning & milling composite machining center produced by manufacturing, assembly and movement, this article takes the multi-body system as the basis, according complex structure characteristics of the turning&milling center, we can build the movement error models of turning&milling center under the milling mode and turning mode, and gives the method to solve precision CNC instructions and conduct error compensation simulation test. The experimental results show that the geometry motion error model of turning&milling composite machining center is correct, which build by multi-body system theory; Using the Iteration method to solve the precision CNC instructions is accurate and fast; Software error compensation need less cost, and the effect is obvious.%针对五轴联动车铣复合加工中心制造、装配和运动过程产生的几何误差问题,文章以多体系统运动学理论为基础,根据车铣中心的复杂结构特点,分别建立了车铣中心的铣削模式和车削模式下的运动误差模型,并给出了精密数控指令的求解方法和进行了误差补偿仿真试验.实验结果表明:采用多体系统运动学理论建立车铣复合加工中心的几何运动误差模型是正确性;迭代法求解的精密数控指令准确、快捷;软件误差补偿投入少、效果明显.

  10. Tribological performances of diamond film and graphite/diamond composite film with paraffin oil lubrication


    In this paper, the tribological performances of diamond film and graphite/diamond com-posite film were compared on an SRV wear testing machine with paraffin oil lubrication. The sur-face morphologies of specimens and wear tracks were observed by SEM. The wear volumes ofwear tracks were measured by profilometer. The influence of load on the tribological performancesof different specimens was studied. The wear mechanism under paraffin oil lubrication was ana-lyzed. The results showed that with paraffin oil lubrication, the friction coefficient and wear volumeof graphite/diamond composite film specimen are lower than diamond film. Under paraffin oil lu-brication, the wear mechanisms of both diamond film and graphite/diamond composite film weremainly sub-micro-fracture.

  11. 数控车床正弦曲线加工及自动测量的实现%Sine Profile Turning and Automatic Online Measuringon CNC Turning Machines



    This paper uses NC,PLC programming tools of SIEMENS 802D CNC system and VB computer programming language to implement the sine profile turning of rubber roll,automatic online measurement,access & processing of the measured data and print and archive the offline precision graphic files.%利用西门子802D数控编程及功能,结合雷尼绍测量系统及VB计算机编程工具,在数控车床上实现橡胶轧辊的正弦曲线加工,并自动执行在线测量、数据读取及处理,在计算机上形成离线加工精度数据表和图形文件并进行打印和存档.

  12. Diamond MEMS: wafer scale processing, devices, and technology insertion

    Carlisle, J. A.


    Diamond has long held the promise of revolutionary new devices: impervious chemical barriers, smooth and reliable microscopic machines, and tough mechanical tools. Yet it's been an outsider. Laboratories have been effectively growing diamond crystals for at least 25 years, but the jump to market viability has always been blocked by the expense of diamond production and inability to integrate with other materials. Advances in chemical vapor deposition (CVD) processes have given rise to a hierarchy of carbon films ranging from diamond-like carbon (DLC) to vapor-deposited diamond coatings, however. All have pros and cons based on structure and cost, but they all share some of diamond's heralded attributes. The best performer, in theory, is the purest form of diamond film possible, one absent of graphitic phases. Such a material would capture the extreme hardness, high Young's modulus and chemical inertness of natural diamond. Advanced Diamond Technologies Inc., Romeoville, Ill., is the first company to develop a distinct chemical process to create a marketable phase-pure diamond film. The material, called UNCD® (for ultrananocrystalline diamond), features grain sizes from 3 to 300 nm in size, and layers just 1 to 2 microns thick. With significant advantages over other thin films, UNCD is designed to be inexpensive enough for use in atomic force microscopy (AFM) probes, microelectromechanical machines (MEMS), cell phone circuitry, radio frequency devices, and even biosensors.

  13. Experimental Investigation of Effect of Process Parameters on Mrr and Surface Roughness In Turning Operation on Conventional Lathe Machine For Aluminum 6082 Grade Material Using Taguchi Method

    Mihir T. Patel


    Full Text Available In this study, the effect of the machining parameters like spindle speed, feed, depth of cut and nose radius on material removal rate and surface roughness are investigated, also optimum process parameters are studied. An L8 orthogonal array (mixed level design, analysis of variance (ANOVA and the signal –to-noise (S/N ratio are used in this study. Mixed levels of machining parameters are used and experiments are done on conventional lathe machine. Aluminum Alloy - Al 6082 grade material is used in high stress applications, Trusses, Bridges, Cranes, Transport applications, Ore skips, Beer barrels, Milk churns etc. The most significant parameters for material removal rate are speed, depth of cut and least significant factor for MRR is nose radius For surface roughness speed, nose radius are the most significant parameters and least significant factor for surface roughness is depth of cut. The mathematical model obtained as a result of regression analysis can be reliable to predict MRR and surface roughness Ra.

  14. Taking Turns

    Hopkins, Brian


    Two people take turns selecting from an even number of items. Their relative preferences over the items can be described as a permutation, then tools from algebraic combinatorics can be used to answer various questions. We describe each person's optimal selection strategies including how each could make use of knowing the other's preferences. We…

  15. Calculation and analysis for stiffness of the thrust aerostatic bearing of ultra-precision machine tools

    Lu, Lihua; Zhao, Ziqiang; Liang, Yingchun; Zhang, Longjiang


    The single point diamond turning (SPDT) lathe of vertical flying cutting milling style is one important ultra-precision machining method for Large-aperture optics. To realize ultra-precision machining with SPDT technology, the turning spindle of the machine tools should be with higher stiffness and stability. In this paper, based on finite element method (FEM), an iterative procedure is proposed and implemented to solve the fluid dynamic model and structure model for simulation the couple of air pressure and structure flexibility. Simulation results show that pressure in the air gap makes the plate deform and this deformation produced by the pressure adversely modifies the pressure distribution. Experimental results indicate that the method can predict the aerostatic spindle stiffness accurately, the prediction error is about 2.04%. These results show a relevant influence of the structural flexibility of the bearing on its static performance.

  16. Experimental Setup for Diamond Grinding Using Electrochemical InProcess Controlled Dressing (ECD) of Grinding Wheel

    M. A. Shavva; E. M. Zaharevich


    The most effective method for finish machining of hard-metals and alloys is to use the diamond grinding wheels for grinding. An application of diamond wheels significantly increases the employee output, reduces costs, and raises manufacturing efficiency with achieving the high performance properties of treated surfaces.During grinding a working surface of diamond wheel wears out. It adversely affects the cutting capability of the diamond grains, and depending on the grinding conditions can oc...

  17. Materials and Fabrication Issues for Large Machined Germanium Immersion Gratings

    Kuzmenko, P J; Davis, P J; Little, S L; Hale, L C


    LLNL has successfully fabricated small (1.5 cm{sup 2} area) germanium immersion gratings. We studied the feasibility of producing a large germanium immersion grating by means of single point diamond flycutting. Our baseline design is a 63.4o blaze echelle with a 6 cm beam diameter. Birefringence and refractive index inhomogeneity due to stresses produced by the crystal growth process are of concern. Careful selection of the grating blank and possibly additional annealing to relieve stress will be required. The Large Optics Diamond Turning Machine (LODTM) at LLNL is a good choice for the fabrication. It can handle parts up to 1.5 meter in diameter and 0.5 meter in length and is capable of a surface figure accuracy of better than 28 nm rms. We will describe the machine modifications and the machining process for a large grating. A next generation machine, the Precision Optical Grinder and Lathe (POGAL), currently under development has tighter specifications and could produce large gratings with higher precision.

  18. Principles and techniques for designing precision machines

    Hale, L C


    This thesis is written to advance the reader's knowledge of precision-engineering principles and their application to designing machines that achieve both sufficient precision and minimum cost. It provides the concepts and tools necessary for the engineer to create new precision machine designs. Four case studies demonstrate the principles and showcase approaches and solutions to specific problems that generally have wider applications. These come from projects at the Lawrence Livermore National Laboratory in which the author participated: the Large Optics Diamond Turning Machine, Accuracy Enhancement of High- Productivity Machine Tools, the National Ignition Facility, and Extreme Ultraviolet Lithography. Although broad in scope, the topics go into sufficient depth to be useful to practicing precision engineers and often fulfill more academic ambitions. The thesis begins with a chapter that presents significant principles and fundamental knowledge from the Precision Engineering literature. Following this is a chapter that presents engineering design techniques that are general and not specific to precision machines. All subsequent chapters cover specific aspects of precision machine design. The first of these is Structural Design, guidelines and analysis techniques for achieving independently stiff machine structures. The next chapter addresses dynamic stiffness by presenting several techniques for Deterministic Damping, damping designs that can be analyzed and optimized with predictive results. Several chapters present a main thrust of the thesis, Exact-Constraint Design. A main contribution is a generalized modeling approach developed through the course of creating several unique designs. The final chapter is the primary case study of the thesis, the Conceptual Design of a Horizontal Machining Center.

  19. Local transverse coupling impedance measurements in a synchrotron light source from turn-by-turn acquisitions

    Carlà, Michele; Benedetti, Gabriele; Günzel, Thomas; Iriso, Ubaldo; Martí, Zeus


    .... Beam position monitor turn-by-turn analysis for impedance characterization has been usually employed in large circumference machines, while synchrotron light sources have mainly used slow orbit based techniques...

  20. Sub-nanometer interferometry and precision turning for large optical fabrication

    Klingmann, J L; Sommargren, G E


    At Lawrence Livermore National Laboratory (LLNL), we have the unique combination of precision turning and metrology capabilities critical to the fabrication of large optical elements. We have developed a self-referenced interferometer to measure errors in aspheric optics to sub- nanometer accuracy over 200-millimeter apertures, a dynamic range of 5{approximately}10. We have utilized diamond turning to figure optics for X-ray to IR wavelengths and, with fast-tool-servo technology, can move optical segments from off-axis to on-axis. With part capacities to 2.3-meters diameter and the metrology described above, segments of very large, ultra-lightweight mirrors can potentially be figured to final requirements. precision of diamond-turning will carryover although the surface finish may be degraded. Finally, the most critical component of a fabrication process is the metrology that enables an accurate part. Well characterized machines are very repeatable and part accuracy must come from proper metrology. A self- referencing interferometer has been developed that can measure accurately to sub-nanometer values. As with traditional interferometers, measurements are fast and post- processed data provides useful feedback to the user. The simplicity of the device allows it to be used on large optics and systems.

  1. Tight Turns

    Jenifer Sutherland


    Full Text Available The plain text was task-oriented in a roundabout way, providing detailed instructions for how NOT to build an elaborate sequence of bridges, each one bound to produce, according to chapters one through twenty-three, disastrous results. Graphic novels disguised as illuminated letters twisted the tent-dwelling decipherer into painful self-recognition. The flashlight followed the phases of the moon. Meanwhile one strand of marginalia, written in anxious back-slant, pleaded for some kind of adjustable form for managing the confluence, especially during flood season. I like what we came up with. 'We' is a little big word. In fact the tent turns out to be one of those Borgesian core-tech structures allowing for astonishing internal expansion. There's not much we didn't get in there and not much in there that didn't get us. So I suppose that's it. This tent. This confluence. These children who found me here, turned text into life and made life home.

  2. Determining Geometric Accuracy in Turning

    Kwong; Chi; Kit; A; Geddam


    Mechanical components machined to high levels of ac cu racy are vital to achieve various functional requirements in engineering product s. In particular, the geometric accuracy of turned components play an important role in determining the form, fit and function of mechanical assembly requiremen ts. The geometric accuracy requirements of turned components are usually specifi ed in terms of roundness, straightness, cylindricity and concentricity. In pract ice, the accuracy specifications achievable are infl...

  3. Calibration of the nonlinear ring model at the Diamond Light Source

    Bartolini, R; Rehm, G; Martin, I P S


    Nonlinear beam dynamics plays a crucial role in defining the performance of a storage ring. The beam lifetime, the injection efficiency, and the dynamic and momentum apertures available to the beam are optimized during the design phase by a proper optimization of the linear lattice and of the distribution of sextupole families. The correct implementation of the design model, especially the nonlinear part, is a nontrivial accelerator physics task. Several parameters of the nonlinear dynamics can be used to compare the real machine with the model and eventually to correct the accelerator. Most of these parameters are extracted from the analysis of turn-by-turn data after the excitation of betatron oscillations of the particles in the ring. We present the experimental results of the campaign of measurements carried out at the Diamond storage ring to characterize the nonlinear beam dynamics. A combination of frequency map analysis with the detuning with momentum measurements has allowed for a precise calibration ...

  4. Break Down to Search Navigation System at Turn over Car Machine Auto Control System of Research and Application%故障查询导航系统在翻车机自动控靛系统的研究与应用

    任伟; 贾文婷


    翻车机的生产工艺流程,基于工业以太网自动化软件的翻车机故障智能维护系统导航技术的原理及主要功能。%Introduced to turn over the production craft of car machine process, detailed the maintenance system discussing to automate the turning over of software car machine breakdown intelligence according to the industrial ether net navigate technical principle and main function.

  5. Turned on/turned off

    Petersen, Eva Bendix


    position, it attempts to sense into the lived experience of being subject to, and of, turns in social theory. As a whole the paper seeks to work with and allow for multiplicity in tone, focus, researcher positioning, reader positioning, and more, to see what knowledge that does not seek confident closure......Through cacophonic story-telling, emerging from ethnographic observations from academic scenes in Australia and elsewhere, the article seeks to explore the timeliness and untimeliness of feminist knowledge production. Rather than arguing a particular point or making a claim for a particular...

  6. CZKQ5263龙门式车铣钻磨加工中心结构设计和优化%Structure Design and Optimization for CZKQ5263 Gantry-typed Machining Center of Turning, Milling, Drilling and Grinding

    韩玉坤; 张运真; 张传生


    To process large plate covered parts, based on the structure of vertical lathe, a modular machine tool with a movable gantry and a traditional vertical lathe worktable was designed. In the case of a fixture, the turning, milling, grinding of cylindrical surface, end surface and ring groove and the drilling, reaming of holes on the large plate covered parts were completed, reducing clamping times, saving time of handling, lifting and clamping part. A three-dimensional model of the whole modular machine tool was built and the multi-body kinematic analysis was made. Aiming at the key component, finite element analysis was carried out to optimize its structure.%针对大型盘盖类零件的加工要求,参照立式车床的结构,设计一种由可动式龙门框架和传统立车工作台组合而成的机床.在一次装夹的情况下,能够完成大型盘盖类零件的外圆、端面和环槽的车、铣、磨以及钻、铰孔等工作,可减少装夹次数,节约搬运、吊装、装夹的时间.建立了整机的三维模型并进行了多体运动学分析,针对关键零件进行了有限元分析和仿真设计,改善了产品的结构.

  7. Micro-ultrasonic machining technology of diamond dies for drawing metal microwires%金刚石微丝拉拔模具微细超声加工技术

    张勤俭; 李建勇; 蔡永林; 王恒; 王先逵


    Metal microwires mean the metal wires with diameter less than 0. 10 mm. The metal microwires have not only the characteristics of metal materials but also the special performances of nonmetal materials such as good electric conductivity, good thermal conductivity, high strength, high elasticity, good wear resistance and anti-corrosion, high temperature resistance, heat stability, better screening, antimagnetism , radiation protection, less electrostatic effect, and so on. Therefore the metal microwires are widely used in the various departments of the national economy. The development of the modern technologies urges the metal microwires to progress towards the high precision and minuteness, which puts forward higher request to the precision of diamond dies for drawing the metal microwires. The precision of the dies made in China is much lower than that of Japan and Germany products. The micro-ultrasonic machining of diamond dies for drawing the metal microwire was studied on the basis of the authors'earlier researches. High precision dies were developed with the dimension error of 0.42 μm and the roundness error of 0. 18 μm.%金属微丝在是指直径在0.10 mm以下的各种金属丝.金属微丝不但具有金属材料本身固有的一切优点,还具有非金属材料的一些特殊性能,例如高强度,高弹性,良好的导电性、导热性、耐磨防腐性、耐高温、热稳定性,较好的屏蔽、防磁、防辐射性能,不易产生静电效应等,被广泛应用于国民经济各个领域.现代科技的发展需求促使金属微丝向精、微的方向拓展,对金刚石微丝拉拔模具的精度提出了更高的要求,而我国对于该类模具的加工精度与日本、德国相差较远.作者在前期研究的基础上对金属微丝拉拔模具关键技术——微细超声加工技术进行了深入的研究,加工的模具尺寸误差为0.42μm,圆度误差为0.18Lm,完全达到了日本和德国的标准,达到国际领先水平.

  8. Diamond heteroepitaxial lateral overgrowth

    Tang, Yung-Hsiu

    This dissertation describes improvements in the growth of single crystal diamond by microwave plasma-assisted chemical vapor deposition (CVD). Heteroepitaxial (001) diamond was grown on 1 cm. 2 a-plane sapphiresubstrates using an epitaxial (001) Ir thin-film as a buffer layer. Low-energy ion bombardment of the Ir layer, a process known as bias-enhanced nucleation, is a key step in achieving a high density of diamond nuclei. Bias conditions were optimized to form uniformly-high nucleation densities across the substrates, which led to well-coalesced diamond thin films after short growth times. Epitaxial lateral overgrowth (ELO) was used as a means of decreasing diamond internal stress by impeding the propagation of threading dislocations into the growing material. Its use in diamond growth requires adaptation to the aggressive chemical and thermal environment of the hydrogen plasma in a CVD reactor. Three ELO variants were developed. The most successful utilized a gold (Au) mask prepared by vacuum evaporation onto the surface of a thin heteroepitaxial diamond layer. The Au mask pattern, a series of parallel stripes on the micrometer scale, was produced by standard lift-off photolithography. When diamond overgrows the mask, dislocations are largely confined to the substrate. Differing degrees of confinement were studied by varying the stripe geometry and orientation. Significant improvement in diamond quality was found in the overgrown regions, as evidenced by reduction of the Raman scattering linewidth. The Au layer was found to remain intact during diamond overgrowth and did not chemically bond with the diamond surface. Besides impeding the propagation of threading dislocations, it was discovered that the thermally-induced stress in the CVD diamond was significantly reduced as a result of the ductile Au layer. Cracking and delamination of the diamond from the substrate was mostly eliminated. When diamond was grown to thicknesses above 0.1 mm it was found that

  9. Diamond Synthesis Employing Nanoparticle Seeds

    Uppireddi, Kishore (Inventor); Morell, Gerardo (Inventor); Weiner, Brad R. (Inventor)


    Iron nanoparticles were employed to induce the synthesis of diamond on molybdenum, silicon, and quartz substrates. Diamond films were grown using conventional conditions for diamond synthesis by hot filament chemical vapor deposition, except that dispersed iron oxide nanoparticles replaced the seeding. This approach to diamond induction can be combined with dip pen nanolithography for the selective deposition of diamond and diamond patterning while avoiding surface damage associated to diamond-seeding methods.

  10. Nano-inclusions in diamond: Evidence of diamond genesis

    Wirth, R.


    The use of Focused Ion Beam technology (FIB) for TEM sample preparation introduced approximately 15 years ago revolutionized the application of TEM in Geosciences. For the first time, FIB enabled cutting samples for TEM use from exactly the location we are interested in. Applied to diamond investigation, this technique revealed the presence of nanometre-sized inclusions in diamond that have been simply unknown before. Nanoinclusions in diamond from different location and origin such as diamonds from the Lower and Upper Mantle, metamorphic diamonds (Kazakhstan, Erzgebirge, Bohemia), diamonds from ophiolites (Tibet, Mongolia, Xinjiang, Ural Mountains), diamonds from igneous rocks (Hawaii, Kamchatka) and impact diamonds (Popigai Crater, Siberia) have been investigated during the last 15 years. The major conclusion of all these TEM studies is, that the nanoinclusions, their phases and phase composition together with the micro- and nanostructure evidence the origin of diamond and genesis of diamond. We can discriminate Five different mechanisms of diamond genesis in nature are observed: Diamond crystallized from a high-density fluid (Upper mantle and metamorphic diamond). Diamond crystallized from carbonatitic melt (Lower mantle diamond). Diamond precipitates from a metal alloy melt (Diamond from ophiolites). Diamond crystallized by gas phase condensation or chemical vapour condensation (CVD) (Lavas from Kamchatka, xenoliths in Hawaiian lavas). Direct transformation of graphite into diamond.

  11. Calibration of the nonlinear ring model at the Diamond Light Source

    Bartolini, R.; Martin, I. P. S.; Rehm, G.; Schmidt, F.


    Nonlinear beam dynamics plays a crucial role in defining the performance of a storage ring. The beam lifetime, the injection efficiency, and the dynamic and momentum apertures available to the beam are optimized during the design phase by a proper optimization of the linear lattice and of the distribution of sextupole families. The correct implementation of the design model, especially the nonlinear part, is a nontrivial accelerator physics task. Several parameters of the nonlinear dynamics can be used to compare the real machine with the model and eventually to correct the accelerator. Most of these parameters are extracted from the analysis of turn-by-turn data after the excitation of betatron oscillations of the particles in the ring. We present the experimental results of the campaign of measurements carried out at the Diamond storage ring to characterize the nonlinear beam dynamics. A combination of frequency map analysis with the detuning with momentum measurements has allowed for a precise calibration of the nonlinear model that can accurately reproduce the nonlinear beam dynamics in Diamond.

  12. Machinability of Al-SiC metal matrix composites using WC, PCD and MCD inserts

    Beristain, J.; Gonzalo, O.; Sanda, A.


    The aim of this work is the study of the machinability of aluminium-silicon carbide Metal Matrix Composites (MMC) in turning operations. The cutting tools used were hard metal (WC) with and without coating, different grades and geometries of Poly-Crystalline Diamond (PCD) and Mono-Crystalline Diamond (MCD). The work piece material was AMC225xe, composed of aluminium-copper alloy AA 2124 and 25% wt of SiC, being the size of the SiC particles around 3 {mu}m. Experiments were conducted at various cutting speeds and cutting parameters in facing finishing operations, measuring the surface roughness, cutting forces and tool wear. The worn surface of the cutting tool was examined by Scanning Electron Microscope (SEM). It was observed that the Built Up Edge (BUE) and stuck material is higher in the MCD tools than in the PCD tools. The BUE acts as a protective layer against abrasive wear of the tool. (Author)

  13. Precision diamond grinding of ceramics and glass

    Smith, S.; Paul, H.; Scattergood, R.O.


    A new research initiative will be undertaken to investigate the effect of machine parameters and material properties on precision diamond grinding of ceramics and glass. The critical grinding depth to initiate the plastic flow-to-brittle fracture regime will be directly measured using plunge-grind tests. This information will be correlated with machine parameters such as wheel bonding and diamond grain size. Multiaxis grinding tests will then be made to provide data more closely coupled with production technology. One important aspect of the material property studies involves measuring fracture toughness at the very short crack sizes commensurate with grinding damage. Short crack toughness value`s can be much less than the long-crack toughness values measured in conventional fracture tests.

  14. Analyzing the performance of diamond-coated micro end mills.

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania


    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  15. Optical engineering of diamond

    Rabeau, James R


    This is the first comprehensive book on the engineering of diamond optical devices. It will give readers an up-to-date account of the properties of optical quality synthetic diamond (single crystal, nanodiamond and polycrystalline) and reviews the large and growing field of engineering of diamond-based optical devices, with applications in quantum computation, nano-imaging, high performance lasers, and biomedicine. It aims to provide scientists, engineers and physicists with a valuable resource and reference book for the design and performance of diamond-based optical devices.

  16. Research on an Intelligent Automatic Turning System

    Lichong Huang


    Full Text Available Equipment manufacturing industry is the strategic industries of a country. And its core part is the CNC machine tool. Therefore, enhancing the independent research of relevant technology of CNC machine, especially the open CNC system, is of great significance. This paper presented some key techniques of an Intelligent Automatic Turning System and gave a viable solution for system integration. First of all, the integrated system architecture and the flexible and efficient workflow for perfoming the intelligent automatic turning process is illustrated. Secondly, the innovated methods of the workpiece feature recognition and expression and process planning of the NC machining are put forward. Thirdly, the cutting tool auto-selection and the cutting parameter optimization solution are generated with a integrated inference of rule-based reasoning and case-based reasoning. Finally, the actual machining case based on the developed intelligent automatic turning system proved the presented solutions are valid, practical and efficient.

  17. Surface effects on nitrogen vacancy centers neutralization in diamond

    Newell, Arthur N.; Dowdell, Dontray A.; Santamore, D. H.


    The performance of nitrogen vacancy (NV$^{-}$) based magnetic sensors strongly depends on the stability of nitrogen vacancy centers near the diamond surface. The sensitivity of magnetic field detection is diminished as the NV$^{-}$ turns into the neutralized charge state NV$^{0}$. We investigate the neutralization of NV$^{-}$ and calculate the ratio of NV$^{0}$ to total NV (NV$^{-}$+NV$^{0}$) caused by a hydrogen terminated diamond with a surface water layer. We find that NV$^{-}$ neutralizat...

  18. Temperature dependent simulation of diamond depleted Schottky PIN diodes

    Hathwar, Raghuraj; Dutta, Maitreya; Koeck, Franz A. M.; Nemanich, Robert J.; Chowdhury, Srabanti; Goodnick, Stephen M.


    Diamond is considered as an ideal material for high field and high power devices due to its high breakdown field, high lightly doped carrier mobility, and high thermal conductivity. The modeling and simulation of diamond devices are therefore important to predict the performances of diamond based devices. In this context, we use Silvaco® Atlas, a drift-diffusion based commercial software, to model diamond based power devices. The models used in Atlas were modified to account for both variable range and nearest neighbor hopping transport in the impurity bands associated with high activation energies for boron doped and phosphorus doped diamond. The models were fit to experimentally reported resistivity data over a wide range of doping concentrations and temperatures. We compare to recent data on depleted diamond Schottky PIN diodes demonstrating low turn-on voltages and high reverse breakdown voltages, which could be useful for high power rectifying applications due to the low turn-on voltage enabling high forward current densities. Three dimensional simulations of the depleted Schottky PIN diamond devices were performed and the results are verified with experimental data at different operating temperatures

  19. Influence of measuring algorithm on shape accuracy in the compensating turning of high gradient thin-wall parts

    Wang, Tao; Wang, Guilin; Zhu, Dengchao; Li, Shengyi


    In order to meet the requirement of aerodynamics, the infrared domes or windows with conformal and thin-wall structure becomes the development trend of high-speed aircrafts in the future. But these parts usually have low stiffness, the cutting force will change along with the axial position, and it is very difficult to meet the requirement of shape accuracy by single machining. Therefore, on-machine measurement and compensating turning are used to control the shape errors caused by the fluctuation of cutting force and the change of stiffness. In this paper, on the basis of ultra precision diamond lathe, a contact measuring system with five DOFs is developed to achieve on-machine measurement of conformal thin-wall parts with high accuracy. According to high gradient surface, the optimizing algorithm is designed on the distribution of measuring points by using the data screening method. The influence rule of sampling frequency is analyzed on measuring errors, the best sampling frequency is found out based on planning algorithm, the effect of environmental factors and the fitting errors are controlled within lower range, and the measuring accuracy of conformal dome is greatly improved in the process of on-machine measurement. According to MgF2 conformal dome with high gradient, the compensating turning is implemented by using the designed on-machine measuring algorithm. The shape error is less than PV 0.8μm, greatly superior compared with PV 3μm before compensating turning, which verifies the correctness of measuring algorithm.

  20. Characteristics of machined surface controlled by cutting tools and conditions in machining of brittle material

    Yong-Woo KIM; Soo-Chang CHOI; Jeung-Woo PARK; Deug-Woo LEE


    One of the ultra-precision machining methods was adapted for brittle material as well as soft material by using multi-arrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because the particles of grinding tools are irregular size and material can be fragile. Therefore, we were able to design tool paths and machine controlled pattern on surface by multi-arrayed diamond tips with uniform size made in MEMS fabrication and high speed spindle, and the maximum speed was about 3×105 r/min. We defined several parameters that can affect the machining surface. Those were multi-array of diamond tips (n×n), speed of air spindle and feeding rate. The surface roughness and surface texture can be controlled by those parameters for micro machining.

  1. Improving nanocrystalline diamond coatings for micro end mills

    Heaney, Patrick J.

    A new method is presented for coating 300 mum diameter tungsten carbide (WC) micro end mills with diamond using a hot filament chemical vapor deposition (HF-CVD) method. This method has been developed to create uniform, conformal and continuous diamond coatings. Initial work is shown to prove the feasibility and concept of the project. This was the first work known to coat and evaluate the machining performance WC micro end mills. The performance of uncoated and coated micro end mills was evaluated by dry machining channels in 6061-T6 aluminum. The test results showed a 75% and 90% decrease in both cutting and trust forces for machining, respectfully. The coated tools produced a more predictable surface finish with no burring. These improved results are due to the superior tribological properties of diamond against aluminum. Initial results indicated severe problems with coating delamination causing complete tool failure. After proving the initial concept, new methods for optimizing the coating and improving performance were studied. Each optimization step is monitored through surface analysis techniques to monitor changes in coating morphology and diamond quality. Nucleation density was increased by improving the seed method, using ultra dispersed diamond (UDD) seed. The increase in nucleation density allowed the synthesis of coatings as thin as 60 nm. The adhesion of the coating to the tool was improved through carbon ion implantation (CII). CII is a different surface preparation technique that deactivates the effect of Co, while not weakening the tool. CII also creates a great nucleation layer which diamond can directly grow from, allowing the diamond coating to chemically bond to the substrate improving adhesion and eliminating the need for a seed layer. These thin coatings were shown to be of high quality sp3 trigonaly bonded diamond that resulted in lower machining forces with less delamination. The 90% reduction in machining forces that thin conformal

  2. Wear and cutting performance of diamond composite material-a comparison with tungsten carbide

    LI Xing-sheng; J. N. Boland


    A series of wear and rock cutting tests were undertaken to assess the wear and cutting performance of a thermally stable diamond composite (TSDC). The wear tests were conducted on a newly designed wear testing rig in which a rotating aluminium oxide grinding wheel is turned (also known as machined) by the testing tool element.The rock cutting tests were performed on a linear rock-cutting planer. The thrust and cutting forces acting on the tool were measured during these tests. A tungsten carbide element was also studied for comparative purposes. The wear coefficients of both materials were used to evaluate wear performance while cutting performance was assessed by tool wear and the rates of increase in forces with cutting distance.

  3. Diamond films: Historical perspective

    Messier, R. [Pennsylvania State Univ., University Park (United States)


    This section is a compilation of notes and published international articles about the development of methods of depositing diamond films. Vapor deposition articles are included from American, Russian, and Japanese publications. The international competition to develop new deposition methodologies is stressed. The current status of chemical vapor deposition of diamond is assessed.

  4. Investing in Diamonds

    Renneboog, Luc


    This paper examines the risk-return characteristics of investment grade gems (white diamonds, colored diamonds and other types of gems including sapphires, rubies, and emeralds). The transactions are coming from gem auctions and span the period 1999-2012. Over our time frame, the annual nominal USD

  5. Investing in Diamonds

    Renneboog, Luc


    This paper examines the risk-return characteristics of investment grade gems (white diamonds, colored diamonds and other types of gems including sapphires, rubies, and emeralds). The transactions are coming from gem auctions and span the period 1999-2012. Over our time frame, the annual nominal USD

  6. Concepts for a low emittance-high capacity storage ring for the diamond light source

    Bartolini, Riccardo; Evans, Gwyndaf; Sawhney, Kawal; Zegenhagen, Joerg


    The Diamond Light Source is investigating several paths for a possible machine upgrade to Diamond II. The exercise is driven by a joint assessment of the science capabilities opened by a very low emittance ring and the machine design that will underpin them. The consultation is made on a beamline-by-beamline basis and has highlighted a significant preference for lattices that combine both a low emittance and large capacity for IDs.


    Yury Gutsalenko


    Full Text Available The paper generalizes on the one hand theory of kinematic-geometrical simulation of grinding processes by means of tools with working part as binding matrix with abrasive grains located in it in random manner, for example diamond grains, and on the other hand practical performance of combined grinding process, based on introduction of additional energy as electric discharges and called by the organization-developer (Kharkov Polytechnic Institute «diamond-spark grinding» as applied to processing by means of diamond wheel. Implementation of diamond-spark grinding technologies on the basis of developed generalized theoretical approach allows to use the tool with prescribed tool-life, moreover to make the most efficient use of it up to full exhausting of tool-life, determined by diamond-bearing thickness. Development is directed forward computer-aided manufacturing.

  8. Diamond Integrated Optomechanical Circuits

    Rath, Patrik; Nebel, Christoph; Wild, Christoph; Pernice, Wolfram H P


    Diamond offers unique material advantages for the realization of micro- and nanomechanical resonators due to its high Young's modulus, compatibility with harsh environments and superior thermal properties. At the same time, the wide electronic bandgap of 5.45eV makes diamond a suitable material for integrated optics because of broadband transparency and the absence of free-carrier absorption commonly encountered in silicon photonics. Here we take advantage of both to engineer full-scale optomechanical circuits in diamond thin films. We show that polycrystalline diamond films fabricated by chemical vapour deposition provide a convenient waferscale substrate for the realization of high quality nanophotonic devices. Using free-standing nanomechanical resonators embedded in on-chip Mach-Zehnder interferometers, we demonstrate efficient optomechanical transduction via gradient optical forces. Fabricated diamond resonators reproducibly show high mechanical quality factors up to 11,200. Our low cost, wideband, carri...

  9. Superconductivity in CVD Diamond Thin Film Well-Above Liquid Helium Temperature

    Takano, Y.; Nagao, M.; Kobayashi, K; Umezawa, H.; Sakaguchi, I.; Tachiki, M.; Hatano, T.; Kawarada, H.


    Diamond has always been adored as a jewel. Even more fascinating is its outstanding physical properties; it is the hardest material known in the world with the highest thermal conductivity. Meanwhile, when we turn to its electrical properties, diamond is a rather featureless electrical insulator. However, with boron doping, it becomes a p-type semiconductor, with boron acting as a charge acceptor. Therefore the recent news of superconductivity in heavily boron-doped diamond synthesized by hig...

  10. Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride


    Poly-crystalline cubic boron nitride (PCBN) is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM) is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materia...

  11. Ionoluminescence of diamond, synthetic diamond and simulants

    Calvo del Castillo, H. [Departamento de Geologia y Geoquimica, Facultad de Ciencias, Universidad Autonoma de Madrid, Ctra de Colmenar km 15, Madrid 27049 (Spain); Instituto de Fisica, Universidad Nacional Autonoma de Mexico, Circuito de la Investigacion Cientifica s/n, Ciudad Universitaria, Ciudad de Mexico 04519, Mexico, DF (Mexico); Ruvalcaba-Sil, J.L. [Instituto de Fisica, Universidad Nacional Autonoma de Mexico, Circuito de la Investigacion Cientifica s/n, Ciudad Universitaria, Ciudad de Mexico 04519, Mexico, DF (Mexico); Barboza-Flores, M. [Centro de Investigacio en Fisica, Universidad de Sonora, Apartado postal 5-088, Hermosillo, Sonora 83190 (Mexico); Belmont, E. [Instituto de Fisica, Universidad Nacional Autonoma de Mexico, Circuito de la Investigacion Cientifica s/n, Ciudad Universitaria, Ciudad de Mexico 04519, Mexico, DF (Mexico); Calderon, T. [Departamento de Geologia y Geoquimica, Facultad de Ciencias, Universidad Autonoma de Madrid, Ctra de Colmenar km 15, Madrid 27049 (Spain)], E-mail:


    Ionoluminescence (IL) spectra of diamond (natural samples and synthetic CVD) and its more common synthetic simulates such as sapphire, spinel, cubic zirconia, strontium titanate and yttrium aluminium garnet (YAG: Er) will be discussed here in order to support some criteria that will allow to distinguish between them. While diamond shows emission bands due to nitrogen defects, simulants feature d-transition metals and rare earths such as Cr{sup 3+}, Mn{sup 2+}, Fe{sup 3+}, Ti{sup 3+} and Er{sup 3+} emissions.

  12. Workshop on diamond and diamond-like-carbon films for the transportation industry

    Nichols, F.A.; Moores, D.K. [eds.


    Applications exist in advanced transportation systems as well as in manufacturing processes that would benefit from superior tribological properties of diamond, diamond-like-carbon and cubic boron nitride coatings. Their superior hardness make them ideal candidates as protective coatings to reduce adhesive, abrasive and erosive wear in advanced diesel engines, gas turbines and spark-ignited engines and in machining and manufacturing tools as well. The high thermal conductivity of diamond also makes it desirable for thermal management not only in tribological applications but also in high-power electronic devices and possibly large braking systems. A workshop has been recently held at Argonne National Laboratory entitled ``Diamond and Diamond-Like-Carbon Films for Transportation Applications`` which was attended by 85 scientists and engineers including top people involved in the basic technology of these films and also representatives from many US industrial companies. A working group on applications endorsed 18 different applications for these films in the transportation area alone. Separate abstracts have been prepared.

  13. Polycrystalline-Diamond MEMS Biosensors Including Neural Microelectrode-Arrays

    Donna H. Wang


    Full Text Available Diamond is a material of interest due to its unique combination of properties, including its chemical inertness and biocompatibility. Polycrystalline diamond (poly-C has been used in experimental biosensors that utilize electrochemical methods and antigen-antibody binding for the detection of biological molecules. Boron-doped poly-C electrodes have been found to be very advantageous for electrochemical applications due to their large potential window, low background current and noise, and low detection limits (as low as 500 fM. The biocompatibility of poly-C is found to be comparable, or superior to, other materials commonly used for implants, such as titanium and 316 stainless steel. We have developed a diamond-based, neural microelectrode-array (MEA, due to the desirability of poly-C as a biosensor. These diamond probes have been used for in vivo electrical recording and in vitro electrochemical detection. Poly-C electrodes have been used for electrical recording of neural activity. In vitro studies indicate that the diamond probe can detect norepinephrine at a 5 nM level. We propose a combination of diamond micro-machining and surface functionalization for manufacturing diamond pathogen-microsensors.

  14. Polycrystalline-Diamond MEMS Biosensors Including Neural Microelectrode-Arrays.

    Varney, Michael W; Aslam, Dean M; Janoudi, Abed; Chan, Ho-Yin; Wang, Donna H


    Diamond is a material of interest due to its unique combination of properties, including its chemical inertness and biocompatibility. Polycrystalline diamond (poly-C) has been used in experimental biosensors that utilize electrochemical methods and antigen-antibody binding for the detection of biological molecules. Boron-doped poly-C electrodes have been found to be very advantageous for electrochemical applications due to their large potential window, low background current and noise, and low detection limits (as low as 500 fM). The biocompatibility of poly-C is found to be comparable, or superior to, other materials commonly used for implants, such as titanium and 316 stainless steel. We have developed a diamond-based, neural microelectrode-array (MEA), due to the desirability of poly-C as a biosensor. These diamond probes have been used for in vivo electrical recording and in vitro electrochemical detection. Poly-C electrodes have been used for electrical recording of neural activity. In vitro studies indicate that the diamond probe can detect norepinephrine at a 5 nM level. We propose a combination of diamond micro-machining and surface functionalization for manufacturing diamond pathogen-microsensors.

  15. Analysis of the Rotary Ultrasonic Machining Mechanism


    Ultrasonic machining (USM) is considered as an effective method for machining hard and brittle materials such as glass, engineering ceramics, semiconductors, diamonds, metal composites and so on. However, the low material removal rate due to using abrasive slurry limits further application of USM. Rotary ultrasonic machining (rotary USM) superimposes rotational movement on the tool head that vibrates at ultrasonic frequency (20 kHz) simultaneously. The tool is made of mild steel coated or bonded with diamon...

  16. Application of rare- earth and nano elements on diamond cup wheels


    Diamond cup wheel is used widely as an important tool for machining ceramic tile. In this paper,nano rare - earth oxide and nano carbide were added in the segments of seven kinds of diamond cup wheels.The performance of diamond cup wheels were tested on a special designed test machine by grinding two kinds of ceramic tiles. The surface morphology of the segments was examined by Scanning Election Microscopy (SEM) and the micro-hardness of segments was measured. The results showed that nano rare-earth oxide and nano carbide can fine segment micro structure, make grain boundary clear and increase grasping of diamond grits. They can increase also the wear resistance of diamond cup wheels as well as the grinding ratio.

  17. Preselection Of Diamond Single-Point Tools

    Decker, D. L.; Hurt, H. H.; Dancy, J. H.; Fountain, C. W.


    Diamond single-point tools of the very highest quality are required for precision machining of optical surfaces. However, a great variation in edge quality and tool life is observed in practice. The differences between poor and excellent tools are subtle and not easily detectable without verification by actual machining. A companion paper concerning the tribologic aspects of tool-edge quality and life discusses the possible mechanisms of tool degradation. This paper provides a discussion of practical methods for preselecting tools for high performance without resorting to machining use. Edge quality as observed by optical microscopy is not sufficient. Scanning electron microscopy and a recently developed two-stage replication process for the cutting edge and subsequent examination in transmission electron microscopy can yield the necessary resolution (<< 100 Å). In addition to characterization by high resolution microscopy, tool crystallographic orientation and perfection are also crucial. X-ray diffraction characterization is described in detail.

  18. Fabrication of diamond shells

    Hamza, Alex V.; Biener, Juergen; Wild, Christoph; Woerner, Eckhard


    A novel method for fabricating diamond shells is introduced. The fabrication of such shells is a multi-step process, which involves diamond chemical vapor deposition on predetermined mandrels followed by polishing, microfabrication of holes, and removal of the mandrel by an etch process. The resultant shells of the present invention can be configured with a surface roughness at the nanometer level (e.g., on the order of down to about 10 nm RMS) on a mm length scale, and exhibit excellent hardness/strength, and good transparency in the both the infra-red and visible. Specifically, a novel process is disclosed herein, which allows coating of spherical substrates with optical-quality diamond films or nanocrystalline diamond films.

  19. Functionalized diamond nanoparticles

    Beaujuge, Pierre M.


    A diamond nanoparticle can be functionalized with a substituted dienophile under ambient conditions, and in the absence of catalysts or additional reagents. The functionalization is thought to proceed through an addition reaction.

  20. Diamond nanobeam waveguide optomechanics

    Khanaliloo, Behzad; Hryciw, Aaron C; Lake, David P; Kaviani, Hamidreza; Barclay, Paul E


    Optomechanical devices sensitively transduce and actuate motion of nanomechanical structures using light, and are central to many recent fundamental studies and technological advances. Single--crystal diamond promises to improve the performance of optomechanical devices, while also providing opportunities to interface nanomechanics with diamond color center spins and related quantum technologies. Here we demonstrate measurement of diamond nanobeam resonators with a sensitivity of 9.5 fm/Hz^0.5 and bandwidth >120 nm through dissipative waveguide--optomechanical coupling. Nanobeams are fabricated from bulk single--crystal diamond using a scalable quasi--isotropic oxygen plasma undercut etching process, and support mechanical resonances with quality factor of 2.5 x 10^5 at room temperature, and 7.2 x 10^5 in cryogenic conditions (5K). Mechanical self--oscillations, resulting from interplay between optomechanical coupling and the photothermal response of nanobeams in a buckled state, are observed with amplitude e...

  1. Quantum engineering: Diamond envy

    Nunn, Joshua


    Nitrogen atoms trapped tens of nanometres apart in diamond can now be linked by quantum entanglement. This ability to produce and control entanglement in solid systems could enable powerful quantum computers.

  2. Nematode Chemotaxis: Gradual Turns, Sharp Turns, and Modulated Turn Angles

    Patel, Amar; Padmanabhan, Venkat; Rumbaugh, Kendra; Vanapalli, Siva; Blawzdziewicz, Jerzy


    We examine strategies used by the soil-dwelling nematode Caenorhabditis Elegans for chemotaxis in complex environments. The proposed description is based on our recently developed piecewise-harmonic-curvature model of nematode locomotion [PLoS ONE, 7(7) e40121 (2012)], where random harmonic-curvature modes represent elementary locomotory movements. We show that the previously described gradual-turn and sharp-turn chemotaxis strategies can be unified in our model. The gradual-turn mechanism relies on crawling amplitude changes commensurate with the undulation frequency. The sharp-turn mechanism consists in modulation of the frequency of jumps to large-amplitude modes. We hypothesize that there exists a third strategy, where the nematode adjusts the variance of the amplitude distribution. Such adjustments result in a modulation of the magnitude of random turns, with smaller turns performed when the nematode moves toward the increasing chemoatractant concentration. Experiments are proposed to determine if the third strategy is present in the nematode behavior. This work was supported by NSF grant No. CBET 1059745.

  3. Application of diamond based beam loss monitors

    Hempel, Maria [Brandenburgische Technische Univ. Cottbus (Germany); DESY, Zeuthen (Germany); CERN, Geneva (Switzerland); Baer, Tobias [CERN, Geneva (Switzerland); Hamburg Univ. (Germany); Castro Carballo, Elena Maria [DESY, Zeuthen (Germany); Lohmann, Wolfgang [Brandenburgische Technische Univ. Cottbus (Germany); DESY, Zeuthen (Germany); Schmidt, Ruediger [CERN, Geneva (Switzerland)


    The LHC has an operational stored energy of 130MJ per beam. Only a small percentage of beam losses in the LHC equipment can damage material or lead to magnet quenches. Therefore, it is important to monitor different types of beam losses, e.g. scattering on residual gas particles, UFOs, collisions and injection losses. A detailed understanding of beam loss mechanisms is necessary to reduce them and ensure save operation. Two different beam loss monitors are installed in the LHC tunnel: ionization chambers and diamond sensors. Ionization chambers trigger a beam dump if beam losses exceed a certain threshold. They have a time resolution of 40um (half LHC turn) which is not sufficient to resolve bunch-by-bunch beam losses. Diamond sensors have a nanosecond time resolution and can therefore detect bunch-by-bunch beam losses. This time resolution allows an analysis of various types of beam losses and an understanding of the mechanisms. For the first time beam loss intensities were measured bunch-by-bunch caused by different origins of losses. Beam loss measurements using diamond sensors will be presented. The results are compared to simulations and good qualitative agreement was found. The potential of diamond sensors for LHC and experiment applications are discussed.

  4. Diamond dipole active antenna

    Bubnov, Igor N.; Falkovych, I. S.; Gridin, A. A.; Stanislavsky, A. A.; Reznik, A. P.


    Advantages of the diamond dipole antenna as an active antenna are presented. Such an antenna is like an inverted bow-tie antenna, but the former has some advantages over the ordinary bow-tie antenna. It is shown that the diamond dipole antenna may be an effective element of a new antenna array for low-frequency radio astronomy as well as a communication antenna.

  5. Turning towards History: Turning towards Utopia

    Freeman-Moir, John


    Turning towards history--to be contrasted with turning away from history--captures the Marxian sense of education. Marx worked out the elements of a theory of political education in relation to history by equating education with the coincidence of the changing of circumstances and people. This theory received its most comprehensive yet succinct…

  6. Enhanced ultrasonically assisted turning of a β-titanium alloy.

    Maurotto, Agostino; Muhammad, Riaz; Roy, Anish; Silberschmidt, Vadim V


    Although titanium alloys have outstanding mechanical properties such as high hot hardness, a good strength-to-weight ratio and high corrosion resistance; their low thermal conductivity, high chemical affinity to tool materials severely impair their machinability. Ultrasonically assisted machining (UAM) is an advanced machining technique, which has been shown to improve machinability of a β-titanium alloy, namely, Ti-15-3-3-3, when compared to conventional turning processes.

  7. Focused ion beam fabrication of boron-doped diamond ultramicroelectrodes.

    Hu, Jingping; Holt, Katherine B; Foord, John S


    The fabrication of ultramicroelectrodes (UMEs) for analytical electrochemical applications has been explored, using boron-doped diamond as the active electrode material in an insulating coating formed by deposition of electrophoretic paint. Because of the rough nature of the diamond film, the property of such coatings that is normally exploited in the fabrication of UMEs, namely the tendency to retract automatically from sharp protrusions, cannot be used in the present instance. Instead focused ion beam (FIB) sputtering was employed to controllably produce UMEs with well-defined geometry, critical dimension of a few micrometers, and very thin insulating coatings. If the FIB machining is carried out at normal incidence to the diamond electrode surface, significant ion beam damage reduces the yield of successful electrodes. However, if a parallel machining geometry is employed, high yields of ultramicroelectrodes with a flat disk geometry can be obtained very reliably. The electrochemical properties of diamond UMEs are characterized. They show much lower background currents than the equivalent Pt or carbon fiber electrodes but more varied electrochemical response than macroscopic diamond electrodes.

  8. Cryotribology of diamond and graphite

    Iwasa, Yukikazu; Ashaboglu, A.F.; Rabinowicz, E.R. [Francis Bitter Magnet Lab., Cambridge, MA (United States)


    An experimental study was carried out on the tribological behavior of materials of interest in cryogenic applications, focusing on diamond and graphite. Both natural diamond (referred in the text as diamond) and chemical-vapor-deposition (CVD) diamond (CVD-diamond) were used. The experiment was carried out using a pin-on-disk tribometer capable of operating at cryogenic temperatures, from 4.2 to 293 K. Two basic scenarios of testing were used: (1) frictional coefficient ({mu}) vs velocity (v) characteristics at constant temperatures; (2) {mu} vs temperature (T) behavior at fixed sliding speeds. For diamond/CVD-diamond, graphite/CVD-diamond, stainless steel/CVD-diamond pairs, {mu}`s are virtually velocity independent. For each of diamond/graphite, alumina/graphite, and graphite/graphite pairs, the {partial_derivative}{mu}/{partial_derivative}v characteristic is favorable, i.e., positive. For diamond/CVD-diamond and graphite/CVD-diamond pairs, {mu}`s are nearly temperature independent between in the range 77 - 293 K. Each {mu} vs T plot for pin materials sliding on graphite disks has a peak at a temperature in the range 100 - 200 K.

  9. Recent developments in turning hardened steels - A review

    Sivaraman, V.; Prakash, S.


    Hard materials ranging from HRC 45 - 68 such as hardened AISI H13, AISI 4340, AISI 52100, D2 STL, D3 STEEL Steel etc., need super hard tool materials to machine. Turning of these hard materials is termed as hard turning. Hard turning makes possible direct machining of the hard materials and also eliminates the lubricant requirement and thus favoring dry machining. Hard turning is a finish turning process and hence conventional grinding is not required. Development of the new advanced super hard tool materials such as ceramic inserts, Cubic Boron Nitride, Polycrystalline Cubic Boron Nitride etc. enabled the turning of these materials. PVD and CVD methods of coating have made easier the production of single and multi layered coated tool inserts. Coatings of TiN, TiAlN, TiC, Al2O3, AlCrN over cemented carbide inserts has lead to the machining of difficult to machine materials. Advancement in the process of hard machining paved way for better surface finish, long tool life, reduced tool wear, cutting force and cutting temperatures. Micro and Nano coated carbide inserts, nanocomposite coated PCBN inserts, micro and nano CBN coated carbide inserts and similar developments have made machining of hardened steels much easier and economical. In this paper, broad literature review on turning of hardened steels including optimizing process parameters, cooling requirements, different tool materials etc., are done.

  10. Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride

    Kuruc Marcel


    Full Text Available Poly-crystalline cubic boron nitride (PCBN is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materials (such as glass and ceramics. This contribution investigates this advanced machining method during machining of PCBN.

  11. Diamond electronic properties and applications

    Kania, Don R


    The use of diamond in electronic applications is not a new idea, but limitations in size and control of properties restricted the use of diamond to a few specialised applications. The vapour-phase synthesis of diamond, however, has facilitated serious interest in the development of diamond-based electronic devices. The process allows diamond films to be laid down over large areas. Both intrinsic and doped diamond films have a unique combination of extreme properties for high speed, high power and high temperature applications. The eleven chapters in Diamond: Electronic Properties and Applications, written by the world's foremost experts on the subject, give a complete characterisation of the material, in both intrinsic and doped forms, explain how to grow it for electronic applications, how to use the grown material, and a description of both passive and active devices in which it has been used with success. Diamond: Electronic Properties and Applications is a compendium of the available literature on the sub...

  12. Diamond pixel modules

    Gan, K K; Robichaud, A; Potenza, R; Kuleshov, S; Kagan, H; Kass, R; Wermes, N; Dulinski, W; Eremin, V; Smith, S; Sopko, B; Olivero, P; Gorisek, A; Chren, D; Kramberger, G; Schnetzer, S; Weilhammer, P; Martemyanov, A; Hugging, F; Pernegger, H; Lagomarsino, S; Manfredotti, C; Mishina, M; Trischuk, W; Dobos, D; Cindro, V; Belyaev, V; Duris, J; Claus, G; Wallny, R; Furgeri, A; Tuve, C; Goldstein, J; Sciortino, S; Sutera, C; Asner, D; Mikuz, M; Lo Giudice, A; Velthuis, J; Hits, D; Griesmayer, E; Oakham, G; Frais-Kolbl, H; Bellini, V; D'Alessandro, R; Cristinziani, M; Barbero, M; Schaffner, D; Costa, S; Goffe, M; La Rosa, A; Bruzzi, M; Schreiner, T; de Boer, W; Parrini, G; Roe, S; Randrianarivony, K; Dolenc, I; Moss, J; Brom, J M; Golubev, A; Mathes, M; Eusebi, R; Grigoriev, E; Tsung, J W; Mueller, S; Mandic, I; Stone, R; Menichelli, D


    With the commissioning of the LHC in 2010 and upgrades expected in 2015, ATLAS and CMS are planning to upgrade their innermost tracking layers with radiation hard technologies. Chemical Vapor Deposition diamond has been used extensively in beam conditions monitors as the innermost detectors in the highest radiation areas of BaBar, Belle, CDF and all LHC experiments. This material is now being considered as a sensor material for use very close to the interaction region where the most extreme radiation conditions exist Recently the RD42 collaboration constructed, irradiated and tested polycrystalline and single-crystal chemical vapor deposition diamond sensors to the highest fluences expected at the super-LHC. We present beam test results of chemical vapor deposition diamond up to fluences of 1.8 x 10(16) protons/cm(2) illustrating that both polycrystalline and single-crystal chemical vapor deposition diamonds follow a single damage curve. We also present beam test results of irradiated complete diamond pixel m...

  13. Heteroepitaxial diamond growth

    Markunas, R. J.; Rudder, R. A.; Posthill, J. B.; Thomas, R. E.; Hudson, G.


    Technical highlights from 1993 include the following: Growth Chemistries: A clear correlation was observed between ionization potential of feedstock gasses and critical power necessary for inductive coupling of the plasma and consequent diamond growth. Substrate preparation and epitaxial film quality: Ion-implantation of C and O has been coupled with either electrochemical etching or acid cleaning for surface preparation prior to homoepitaxial growth. Reactor modifications: Key improvements were made to the RF reactor to allow for long growths to consolidate substrates. Liquid mass flow controllers were added to precisely meter both the water and selected alcohol. Ion-implantation and lift off: Lift off of diamond platelets has been achieved with two processes. Ion-implantation of either C or O followed by annealing and implantation of either C or O followed by water based electrolysis. Diamond characterization: Development of novel detect characterization techniques: (1) Etch delineation of defects by exposure to propane torch flame. (2) Hydrogen plasma exposure to enhance secondary electron emission and provide non-topographical defect contrast. Acetylene will react at room temperature with sites created by partial desorption of oxygen from the (100) diamond surface. Thermal desorption measurements give an apparent activation energy for CO desorption from diamond (100) of 45 kcal/mol. Quantum chemical calculations indicate an activation energy of 38 kcal/mol for CO desorption. Ab initio calculations on (100) surfaces indicates that oxygen adsorbed at one dimer site has an effect on the dimerization of an adjacent site.

  14. Comparison Between Cemented Carbide and PCD Tools on Machinability of a High Silicon Aluminum Alloy

    Soares, R. B.; de Jesus, A. M. P.; Neto, R. J. L.; Chirita, B.; Rosa, P. A. R.; Reis, A.


    The high content of silicon of aluminum casting alloys challenges the tool life of conventional cemented carbide inserts, and polycrystalline diamond (PCD) tools appear as an interesting material to machine these alloys because they improve substantially the durability of cutting tools and consequently the productivity of machining. However, the surface roughness, cutting forces and chip morphology are equally important factors in machining evaluation. Therefore, an experimental study is performed aiming at comparing the performance of cemented carbide and PCD tools taking into account cutting forces, surface roughness and chip morphology, under dry longitudinal turning, performed for the AlSi9Cu3 alloy produced by permanent mold casting process. Different chip breaker geometries were also considered, and their influence on the referred parameters was also investigated. Analysis of variance was employed to study the different contributions of inserts, cutting speed, feed rate, depth of cut and their interactions in machinability performance. The results show low cutting forces and better results for surface roughness for uncoated cemented carbide tools, with simpler chip breakers and flat rake face PCD tool, but an efficient chip control was obtained for inserts with small grooves with high cutting forces and power consumption. Nevertheless, the feed rate and depth of cut have the highest influence on the machinability performance of the alloy under investigation.

  15. The evolution of machining-induced surface of single-crystal FCC copper via nanoindentation.

    Zhang, Lin; Huang, Hu; Zhao, Hongwei; Ma, Zhichao; Yang, Yihan; Hu, Xiaoli


    The physical properties of the machining-induced new surface depend on the performance of the initial defect surface and deformed layer in the subsurface of the bulk material. In this paper, three-dimensional molecular dynamics simulations of nanoindentation are preformed on the single-point diamond turning surface of single-crystal copper comparing with that of pristine single-crystal face-centered cubic copper. The simulation results indicate that the nucleation of dislocations in the nanoindentation test on the machining-induced surface and pristine single-crystal copper is different. The dislocation embryos are gradually developed from the sites of homogeneous random nucleation around the indenter in the pristine single-crystal specimen, while the dislocation embryos derived from the vacancy-related defects are distributed in the damage layer of the subsurface beneath the machining-induced surface. The results show that the hardness of the machining-induced surface is softer than that of pristine single-crystal copper. Then, the nanocutting simulations are performed along different crystal orientations on the same crystal surface. It is shown that the crystal orientation directly influences the dislocation formation and distribution of the machining-induced surface. The crystal orientation of nanocutting is further verified to affect both residual defect generations and their propagation directions which are important in assessing the change of mechanical properties, such as hardness and Young's modulus, after nanocutting process.

  16. The Translator's Turn: in the Cultural Turn



    @@ Introduction: Douglas Robinson rose to the defense of the " atheoretical" American literary translator in The Translator's Turn (1991). Here, I borrowed the title from him, but I will write my paper in the thought of the translator's role in translating. In his book, Robinson argued that the literary translator embodies an integration of feeling and thought, of intuition and systematization. In analyzing the " turn" that the translator take from the source text to the target text, Robinson offered a " dialogical" model, that is the translator's dialogical engagement with the source language and with the ethic of the target language. Robinson allows for the translator to intervene, subvert, divert, even entertain, emphasizing the creative aspect of literary translation. The translation linguists, scientists, and philosophers have had their chance at translation theory; now it is time, he argued, for the literary translators to have their " turn".

  17. When Machines Design Machines!


    Until recently we were the sole designers, alone in the driving seat making all the decisions. But, we have created a world of complexity way beyond human ability to understand, control, and govern. Machines now do more trades than humans on stock markets, they control our power, water, gas...... and food supplies, manage our elevators, microclimates, automobiles and transport systems, and manufacture almost everything. It should come as no surprise that machines are now designing machines. The chips that power our computers and mobile phones, the robots and commercial processing plants on which we...... depend, all are now largely designed by machines. So what of us - will be totally usurped, or are we looking at a new symbiosis with human and artificial intelligences combined to realise the best outcomes possible. In most respects we have no choice! Human abilities alone cannot solve any of the major...

  18. The efficiency of combined machinings


    This paper analyses the efficiency of the finish process applied in machining of hard surfaces, completed by grinding, hard turning and also by the combination of these two procedures, on the basis of time consumption.

  19. Mechanically induced degradation of diamond

    Bouwelen, F V


    bombardment a mechanically induced graphitisation, as opposed to a thermally activated transformation, may occur locally on collision with the CVD diamond. Two types of diamond-graphite interfaces were observed: (111) planes of diamond parallel to the a-b planes of graphite and (111) planes of diamond, smoothly within the plane, connected to a-b planes of graphite. The thesis concludes with a summary of the results, conclusions and recommendations for further work. This thesis deals with the wear of diamond occurring during frictional sliding contact between diamonds. In the introduction, a literature survey on friction, wear and polishing behaviour of diamond, with some emphasis on the anisotropy, is presented and earlier work is discussed. A review of the existing theories is given, a new hypothesis is proposed and key-experiments for verification are identified. Electron microscopical techniques such as High Resolution Electron Microscopy (HREM) imaging and Electron Energy Loss Spectroscopy are described a...


    WAN Daping; WANG Yan; HU Dejin


    An application for achieving on-machine truing/dressing and monitoring of diamond wheel is dealt with in dry grinding. A dry electrical discharge (ED) assisted truing and dressing method is adopted in preparation of diamond grinding wheels. Effective and precise truing/dressing of a diamond wheel is carried out on a CNC curve grinding machine by utilizing an ED assisted diamond dresser. The dressed wheel is monitored online by a CCD vision system. It detects the topography changes of a wheel surface. The wear condition is evaluated by analyzing the edge deviation of a wheel image. The benefits of the proposed methods are confirmed by the grinding experiments. The designed truing/dressing device has high material removal rate, low dresser wear, and hence guarantees a desired wheel surface. Real-time monitoring of the wheel profile facilitates determining the optimum dressing amount, dressing interval, and the compensation error.

  1. CVD diamond - fundamental phenomena

    Yarbrough, W.A. [Pennsylvania State Univ., University Park (United States)


    This compilation of figures and diagrams addresses the basic physical processes involved in the chemical vapor deposition of diamond. Different methods of deposition are illustrated. For each method, observations are made of the prominent advantages and disadvantages of the technique. Chemical mechanisms of nucleation are introduced.

  2. Biofunctionalization of diamond microelectrodes

    Reitinger, Andreas Adam; Lud, Simon Quartus; Stutzmann, Martin; Garrido, Jose Antonio [Walter Schottky Institut, TU Muenchen (Germany); Hutter, Naima Aurelia; Richter, Gerhard; Jordan, Rainer [WACKER-Chair of Macromolecular Chemistry, TU Muenchen (Germany)


    In this work we present two main routes for the biofunctionalization of nanocrystalline diamond films, aiming at the application of diamond microelectrodes as amperometric biosensors. We report on direct covalent grafting of biomolecules on nanocrystalline diamond films via diazonium monophenyls and biphenyls as well as other linker molecules, forming self-assembled monolayers on the diamond surface. Monolayers with different functional head groups have been characterized. Patterning of the available functional groups using electron beam-induced chemical lithography allows the selective preparation of well-localized docking sites for the immobilization of biomolecules. Furthermore, polymer brushes are expected to enable novel paths for designing more advanced biosensing schemes, incorporating multifunctional groups and a higher loading capacity for biomolecules. Here, we focus on the preparation of polymer grafts by self-initiated photografting and photopolymerization. Further chemical modification of the grafted polymer brushes results in the introduction of additional functional molecules, paving the way for the incorporation of more complex molecular structures such as proteins. In a comparative study we investigate the advantages and disadvantages of both approaches.

  3. Diamond growth in mantle fluids

    Bureau, Hélène; Frost, Daniel J.; Bolfan-Casanova, Nathalie; Leroy, Clémence; Esteve, Imène; Cordier, Patrick


    In the upper mantle, diamonds can potentially grow from various forms of media (solid, gas, fluid) with a range of compositions (e.g. graphite, C-O-H fluids, silicate or carbonate melts). Inclusions trapped in diamonds are one of the few diagnostic tools that can constrain diamond growth conditions in the Earth's mantle. In this study, inclusion-bearing diamonds have been synthesized to understand the growth conditions of natural diamonds in the upper mantle. Diamonds containing syngenetic inclusions were synthesized in multi-anvil presses employing starting mixtures of carbonates, and silicate compositions in the presence of pure water and saline fluids (H2O-NaCl). Experiments were performed at conditions compatible with the Earth's geotherm (7 GPa, 1300-1400 °C). Results show that within the timescale of the experiments (6 to 30 h) diamond growth occurs if water and carbonates are present in the fluid phase. Water promotes faster diamond growth (up to 14 mm/year at 1400 °C, 7 GPa, 10 g/l NaCl), which is favorable to the inclusion trapping process. At 7 GPa, temperature and fluid composition are the main factors controlling diamond growth. In these experiments, diamonds grew in the presence of two fluids: an aqueous fluid and a hydrous silicate melt. The carbon source for diamond growth must be carbonate (CO32) dissolved in the melt or carbon dioxide species in the aqueous fluid (CO2aq). The presence of NaCl affects the growth kinetics but is not a prerequisite for inclusion-bearing diamond formation. The presence of small discrete or isolated volumes of water-rich fluids is necessary to grow inclusion-bearing peridotitic, eclogitic, fibrous, cloudy and coated diamonds, and may also be involved in the growth of ultradeep, ultrahigh-pressure metamorphic diamonds.

  4. Carbon nanotube reinforced metal binder for diamond cutting tools

    Sidorenko, Daria; Mishnaevsky, Leon; Levashov, Evgeny


    of grain size of the structural constituents of the binder, what in turn leads to the improved simultaneously hardness, Young modulus, plastic extension, bending strength and performances of the metallic binders. Comparing service properties of diamond end-cutting drill bits with and without MWCNT one......The potential of carbon nanotube reinforcement of metallic binders for the improvement of quality and efficiency of diamond cutting wheels is studied. The effect of multi-walled carbon nanotube (MWCNT) reinforcement on the mechanical properties i.e. hardness, Young modulus, strength and deformation...

  5. Forty years of development in diamond tools

    The growth of the diamond industry in Western Countries since the First World War is surveyed. The articles described deal specifically with the development of the industrial diamond and diamond tool sector in different countries. All data point to continuing rapid expansion in the diamond tool sector. The West consumes 80 percent of world industrial diamond production. Diamond consumption increased sharply in the U.S. during World War 2. There are 300 diamond manufacturers in the U.S. today. In 1940, there were 25. In Japan, consumption of industrial diamonds has increased several times. In Italy, there has been a 75 fold increase in the production of diamond tools since 1959.

  6. The Digital Turn

    Westera, Wim


    Westera, W. (2013, 22 May). The Digital Turn. How the internet transforms our existence. Invited presentation at the symposium "Onderwijsvernieuwen in crisistijd", Heerlen, The Netherlands: Open Universiteit.

  7. Decrease of FIB-induced lateral damage for diamond tool used in nano cutting

    Wu, Wei [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Xu, Zongwei, E-mail: [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Fang, Fengzhou, E-mail: [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Liu, Bing; Xiao, Yinjing; Chen, Jinping [State Key Laboratory of Precision Measuring Technology and Instruments, Centre of MicroNano Manufacturing Technology, Tianjin University, Tianjin 300072 (China); Wang, Xibin [School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081 (China); Liu, Hongzhong [State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049 (China)


    Highlights: • We mainly aim to characterize and decrease the FIB-induced damage on diamond tool. • Raman and XPS methods were used to characterize the nanoscale FIB-induced damage. • Lower energy FIB can effectively lessen the FIB-induced damage on diamond tool. • The diamond tools’ performance was greatly improved after FIB process optimization. • 6 nm chip thickness of copper was achieved by diamond tool with 22 nm edge radius. - Abstract: Diamond cutting tools with nanometric edge radius used in ultra-precision machining can be fabricated by focused ion beam (FIB) technology. However, due to the nanoscale effects, the diamond tools performance and the cutting edge lifetime in nano cutting would be degraded because of the FIB-induced nanoscale lateral damage. In this study, the methods of how to effectively characterize and decrease the FIB-induced lateral damage for diamond tool are intensively studied. Based on the performance optimization diamond machining tools, the controllable chip thickness of less than 10 nm was achieved on a single-crystal copper in nano cutting. In addition, the ratio of minimum thickness of chip (MTC) to tool edge radius of around 0.3–0.4 in nano cutting is achieved. Methods for decreasing the FIB-induced damage on diamond tools and adding coolant during the nano cutting are very beneficial in improving the research of nano cutting and MTC. The nano cutting experiments based on the sharp and high performance of diamond tools would validate the nano cutting mechanisms that many molecular dynamic simulation studies have put forward and provide new findings for nano cutting.

  8. The effects of machine parameters on residual stress determined using micro-Raman spectroscopy

    Sparks, R.G.; Enloe, W.S.; Paesler, M.A.


    The effects of machine parameters on residual stresses in single point diamond turned silicon and germanium have been investigated using micro-Raman spectroscopy. Residual stresses were sampled across ductile feed cuts in < 100 > silicon and germanium which were single point diamond turned using a variety of feed rates, rake angles and clearance angles. High spatial resolution micro-Raman spectra (1{mu}m spot) were obtained in regions of ductile cutting where no visible surface damage was present. The use of both 514-5nm and 488.0nm excitation wavelengths, by virtue of their differing characteristic penetration depths in the materials, allowed determinations of stress profiles as a function of depth into the sample. Previous discussions have demonstrated that such Raman spectra will exhibit asymmetrically broadened peaks which are characteristic of the superposition of a continuum of Raman scatterers from the various depths probed. Depth profiles of residual stress were obtained using computer deconvolution of the resulting asymmetrically broadened raman spectra.

  9. Active Control of Chatter in Turning : The Origine of Chatter

    Håkansson, Lars; Claesson, Ingvar; Sturesson, Per-Olof; Lagö, Thomas L.


    In the turning operation chatter or vibration is a frequent problem, which affects the result of the machining, and, in particular, the surface finish. Tool life is also influenced by vibration. Severe acoustic noise in the working environment frequently occurs as a result of dynamic motion between the cutting tool and the workpiece. By proper machine design, e.g. improved stiffness of the machine structure, the problem of relative dynamic motion between cutting tool and workpiece may be part...

  10. GA based CNC turning center exploitation process parameters optimization

    Z. Car


    Full Text Available This paper presents machining parameters (turning process optimization based on the use of artificial intelligence. To obtain greater efficiency and productivity of the machine tool, optimal cutting parameters have to be obtained. In order to find optimal cutting parameters, the genetic algorithm (GA has been used as an optimal solution finder. Optimization has to yield minimum machining time and minimum production cost, while considering technological and material constrains.

  11. Structure and properties of diamond and diamond-like films

    Clausing, R.E. [Oak Ridge National Lab., TN (United States)


    This section is broken into four parts: (1) introduction, (2) natural IIa diamond, (3) importance of structure and composition, and (4) control of structure and properties. Conclusions of this discussion are that properties of chemical vapor deposited diamond films can compare favorably with natural diamond, that properties are anisotropic and are a strong function of structure and crystal perfection, that crystal perfection and morphology are functions of growth conditions and can be controlled, and that the manipulation of texture and thereby surface morphology and internal crystal perfection is an important step in optimizing chemically deposited diamond films for applications.

  12. Ferromagnetism appears in nitrogen implanted nanocrystalline diamond films

    Remes, Zdenek [Institute of Physics ASCR v.v.i., Cukrovarnicka 10, 162 00 Prague 6 (Czech Republic); Sun, Shih-Jye, E-mail: [Department of Applied Physics, National University of Kaohsiung, Kaohsiung 811, Taiwan (China); Varga, Marian [Department of Applied Physics, National University of Kaohsiung, Kaohsiung 811, Taiwan (China); Chou, Hsiung [Department of Physics, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China); Hsu, Hua-Shu [Department of Applied Physics, National Pingtung University of Education, Pingtung 900, Taiwan (China); Kromka, Alexander [Department of Applied Physics, National University of Kaohsiung, Kaohsiung 811, Taiwan (China); Horak, Pavel [Nuclear Physics Institute, 250 68 Rez (Czech Republic)


    The nanocrystalline diamond films turn to be ferromagnetic after implanting various nitrogen doses on them. Through this research, we confirm that the room-temperature ferromagnetism of the implanted samples is derived from the measurements of magnetic circular dichroism (MCD) and superconducting quantum interference device (SQUID). Samples with larger crystalline grains as well as higher implanted doses present more robust ferromagnetic signals at room temperature. Raman spectra indicate that the small grain-sized samples are much more disordered than the large grain-sized ones. We propose that a slightly large saturated ferromagnetism could be observed at low temperature, because the increased localization effects have a significant impact on more disordered structure. - Highlights: • Nitrogen implanted nanocrystalline diamond films exhibit ferromagnetism at room temperature. • Nitrogen implants made a Raman deviation from the typical nanocrystalline diamond films. • The ferromagnetism induced from the structure distortion is dominant at low temperature.

  13. Field emission from Si tips coated with nanocrystalline diamond films

    WANG Wanlu; LIAO Kejun; LIU Gaobin; MA Yong


    The electron field emission from Si tips coated with nanocrystalline diamond films was investigated. The Si tips were formed by plasma etching, and nano-diamond films were deposited on the Si tips by hot filament chemical vapor deposition. The radius of curvature for the Si tips was averagely about 50 nm. The microstructure of the diamond films was examined by scanning electron microscopy and Raman spectroscopy. The field emission properties of the samples were measured in an ionpumped vacuum chamber at a pressure of 10-6 Pa. The experimental results showed that the nanostructured films on Si tips exhibited a lower value of the turn-on electric field than those on flat Si substrates. It was found that the tip shape and nondiamond phase in the films had a significant effect on the field emission properties of the films.

  14. Machinability of titanium metal matrix composites (Ti-MMCs)

    Aramesh, Maryam

    Titanium metal matrix composites (Ti-MMCs), as a new generation of materials, have various potential applications in aerospace and automotive industries. The presence of ceramic particles enhances the physical and mechanical properties of the alloy matrix. However, the hard and abrasive nature of these particles causes various issues in the field of their machinability. Severe tool wear and short tool life are the most important drawbacks of machining this class of materials. There is very limited work in the literature regarding the machinability of this class of materials especially in the area of tool life estimation and tool wear. By far, polycrystalline diamond (PCD) tools appear to be the best choice for machining MMCs from researchers' point of view. However, due to their high cost, economical alternatives are sought. Cubic boron nitride (CBN) inserts, as the second hardest available tools, show superior characteristics such as great wear resistance, high hardness at elevated temperatures, a low coefficient of friction and a high melting point. Yet, so far CBN tools have not been studied during machining of Ti-MMCs. In this study, a comprehensive study has been performed to explore the tool wear mechanisms of CBN inserts during turning of Ti-MMCs. The unique morphology of the worn faces of the tools was investigated for the first time, which led to new insights in the identification of chemical wear mechanisms during machining of Ti-MMCs. Utilizing the full tool life capacity of cutting tools is also very crucial, due to the considerable costs associated with suboptimal replacement of tools. This strongly motivates development of a reliable model for tool life estimation under any cutting conditions. In this study, a novel model based on the survival analysis methodology is developed to estimate the progressive states of tool wear under any cutting conditions during machining of Ti-MMCs. This statistical model takes into account the machining time in

  15. Genetics Home Reference: Diamond-Blackfan anemia

    ... Home Health Conditions Diamond-Blackfan anemia Diamond-Blackfan anemia Printable PDF Open All Close All Enable Javascript ... view the expand/collapse boxes. Description Diamond-Blackfan anemia is a disorder of the bone marrow . The ...

  16. Nanocrystalline diamond films for biomedical applications

    Pennisi, Cristian Pablo; Alcaide, Maria


    Nanocrystalline diamond films, which comprise the so called nanocrystalline diamond (NCD) and ultrananocrystalline diamond (UNCD), represent a class of biomaterials possessing outstanding mechanical, tribological, and electrical properties, which include high surface smoothness, high corrosion re...




    Full Text Available The hypothesis of the influence of binding energy of metal on the processes of destruction and mass transfer at high-speed machining is considered. Some nonconventional processes of cleaning of intergranularity spaces from waste products at diamond-spark grinding are explained, the approach to assessment of metal resistance in these processes is proposed and eo ipso modern conception of processes in chip formation zone under condition of electric discharge effect is supplemented

  18. Biological applications of nanocrystalline diamond

    Williams, Oliver; Daenen, Michael; Haenen, Ken


    Nanocrystalline diamond films have generated substantial interest in recent years due to their low cost, extreme properties and wide application arena. Diamond is chemically inert, has a wide electrochemical window and is stable in numerous harsh environments. Nanocrystalline diamond has the advantage of being readily grown on a variety of substrates at very low thickness, resulting in smooth conformal coatings with high transparency. These films can be doped from highly insulating to metalli...

  19. Shengli Diamond Bits

    Yang Yukun; Han Tao


    @@ The geologic condition of Shengli Oilfield (SLOF)is complicated and the range of the rock drillability is wide. For more than 20 years,Shengli Drilling Technology Research Institute, in view of the formation conditions of SLOF,has done a lot of effort and obtained many achivements in design,manufacturing technology and field service. Up to now ,the institute has developed several ten kinds of diamond bits applicable for drilling and coring in formations from extremely soft to hard.

  20. Review Essay: Turn, Turn, Turn Around—Till Categories Blur

    Lars Allolio-Näcke


    Full Text Available I begin this review by introducing the book and discussing its manifest content chapter by chapter (see 2.1, focusing particularly on the author's argumentation concerning the development of new orientations in cultural studies and on how, in relation to the turns discussed, the names of the researchers and central categories involved are collected. In a second step, I give a close reading of the book's latent content, which I consider to be more important (see 2.2. In this context I discuss several questions of scientific politics—especially the issue of hegemonic claims. Thirdly, I read the book from the critical standpoint of a psychologist, a sociologist and a theologian and show the shortcomings of BACHMANN-MEDICK's outsider perspective on these disciplines. In this regard I read the book again and provide a critique of the quality of the author's scientific performance (see 3. Finally, I state the reasons I do not recommend reading this book (see 4. URN: urn:nbn:de:0114-fqs0801266

  1. Superconductivity in CVD diamond films.

    Takano, Yoshihiko


    A beautiful jewel of diamond is insulator. However, boron doping can induce semiconductive, metallic and superconducting properties in diamond. When the boron concentration is tuned over 3 × 10(20) cm(-3), diamonds enter the metallic region and show superconductivity at low temperatures. The metal-insulator transition and superconductivity are analyzed using ARPES, XAS, NMR, IXS, transport and magnetic measurements and so on. This review elucidates the physical properties and mechanism of diamond superconductor as a special superconductivity that occurs in semiconductors.

  2. Investigation of sequential cryogenic hard turning and ball burnishing processes

    K. Żak


    Full Text Available This paper presents a sequential machining process which incorporates CBN hard turning with cryogenic pre-cooling of the workpiece (CHT and ball burnishing (BB. The main goal of this study was to select machining conditions enhancing the quality of parts machined by hard turning including the surface roughness Ra of about 0,2 μm, good bearing properties and reducing the white layer. Changes of surface roughness, surface texture, microstructure alterations and micro-hardness distribution are discusses.

  3. High-frequency SAW filters based on diamond films.

    Fujii, Satoshi; Jian, Chunyun


    We have developed a diamond SAW resonator capable of operating at frequencies over 3 GHz using a SiO(2)/ interdigital transducer (IDT)/AlN/diamond structure. This structure is expected to have a high Q value and a zero temperature coefficient of frequency (TCF) over 3 GHz, based on the high acoustic velocity of AlN. The SAW characteristics of various layered structures composed of SiO(2)/IDT/AlN/diamond substrates were studied both theoretically and experimentally. The SiO(2)/IDT/AlN/diamond substrate structure allows for a thicker IDT metal layer compared with other SAW device designs, such as the SiO(2)/IDT/ZnO/diamond structure. The thicker metal IDT in the present design leads to a lower series resistance and, in turn, a low insertion loss for SAW devices over 3 GHz. Using a second-mode (Sezawa-mode) SAW, the phase velocity and electromechanical coupling coefficient of the SiO(2)/IDT/AlN/diamond substrate reached the larger values of 11 150 m/s and 0.5%, respectively, and a zero TCF characteristic at 25°C was achieved. One-port SAW resonators fabricated from diamond substrates showed a high Q of 660 at 5.4 GHz. The frequency drift over a temperature range of -25°C to 80°C was about 90 ppm, even less than that for ST-quartz SAW substrates. A two-port resonator showed a low insertion loss of 8 dB at 5.4 GHz. Finally, we designed a 5-GHz band-stop SAW filter. A 30-MHz-wide stopband at a -6-dB rejection level was achieved while keeping the passband insertion loss to 0.76 dB. These characteristics of these filters show good potential for SHF-band filters.


    T. C. YAP


    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  5. Ferromagnetic properties of hybrid cementite and diamond nanocomposite

    Shao-Hui Kang


    Full Text Available A nanocomposite of cementite (Fe3C nanoparticles and diamond obtained via powder mixed dielectric-electrical discharge machining (PMD-EDM is investigated. The processed surface morphology exhibits various structures, including a white layer (machined surface and a heat-affected zone (HAZ. The concentration of the Fe element in the white layer is higher than that in the HAZ. The value of magnetization is about 0.1~0.5 mA/m2. Increasing the frequency of the pulse affects the ferromagnetic behavior of magnets fabricated using the PMD-EDM process.

  6. In/extrinsic granularity in superconducting boron-doped diamond

    Willems, B.L. [INPAC - Institute for Nanoscale Physics and Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, B - 3001 Leuven (Belgium); Facultad de Ciencias Fisicas, Universidad Nacional Mayor de San Marcos, P.O. 14-0149, Lima-14 (Peru); Zhang, G. [INPAC - Institute for Nanoscale Physics and Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, B - 3001 Leuven (Belgium); Vanacken, J., E-mail: johan.vanacken@fys.kuleuven.b [INPAC - Institute for Nanoscale Physics and Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, B - 3001 Leuven (Belgium); Moshchalkov, V.V. [INPAC - Institute for Nanoscale Physics and Chemistry, Katholieke Universiteit Leuven, Celestijnenlaan 200D, B - 3001 Leuven (Belgium); Guillamon, I.; Suderow, H.; Vieira, S. [Laboratorio de Bajas Temperaturas, Departamento de Fisica de la Materia Condensada, Universidad Autonoma de Madrid (Spain); Janssens, S.D. [Hasselt University, Institute for Materials Research, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Haenen, K.; Wagner, P. [Hasselt University, Institute for Materials Research, Wetenschapspark 1, B-3590 Diepenbeek (Belgium); Division IMOMEC, IMEC vzw, Wetenschapspark 1, B-3590 Diepenbeek (Belgium)


    When charge carriers are introduced in diamond, e.g. by chemical doping with Boron (B), the C{sub 1-x}B{sub x} diamond:B can exhibit an insulator-to-metal transition (p{sub Mott{approx}}2x10{sup 20}cm{sup -3}). Under even heavier boron doping (n{sub B{approx}}10{sup 21}cm{sup -3}), diamond becomes superconducting. Using microwave plasma-assisted chemical vapor deposition (MPCVD) we have prepared diamond:B thin films with critical offset temperatures T{sub C} below 3 K. We have investigated the transport properties of these diamond:B thin films, which show pronounced granular effects. It turns out, that this granularity is both intrinsic as well as extrinsic. The extrinsic granularity is the effect of the growth method which needs to start from a seeding of the substrate with detonation nanodiamond, which acts as nucleation centers for further MPCVD growth of the film. In using SPM/STM techniques, we also observed intrinsic granularity, meaning that within physical grains, we observe also a strong intragrain modulation of the order parameter. As a consequence of these granularities, the transport properties show evidence of (i) strong superconducting fluctuations and (ii) Cooper pair tunneling and/or quasiparticle tunneling. The latter effects explain the observed negative magnetoresistance.

  7. Domino shuffling on Novak half-hexagons and Aztec half-diamonds

    Nordenstam, Eric


    We explore the connections between the well-studied Aztec Diamond graphs and a new family of graphs called the Half-Hexagons, discovered by Jonathan Novak. In particular, both families of graphs have very simple domino shuffling algorithms, which turn out to be intimately related. This connection allows us to prove an "arctic parabola" theorem for the Half-Hexagons as a corollary of the Arctic Circle theorem for the Aztec Diamond.

  8. The Local Turn

    Warren, Carol; Visser, Leontine


    The local turn in good governance theory and practice responded to critiques of the ineffectiveness of state management and the inequity of privatization alternatives in natural resource management. Confounding expectations of greater effectiveness from decentralised governance, including communi

  9. Diamond Pixel Detectors and 3D Diamond Devices

    Venturi, N.


    Results from detectors of poly-crystalline chemical vapour deposited (pCVD) diamond are presented. These include the first analysis of data of the ATLAS Diamond Beam Monitor (DBM). The DBM module consists of pCVD diamond sensors instrumented with pixellated FE-I4 front-end electronics. Six diamond telescopes, each with three modules, are placed symmetrically around the ATLAS interaction point. The DBM tracking capabilities allow it to discriminate between particles coming from the interaction point and background particles passing through the ATLAS detector. Also, analysis of test beam data of pCVD DBM modules are presented. A new low threshold tuning algorithm based on noise occupancy was developed which increases the DBM module signal to noise ratio significantly. Finally first results from prototypes of a novel detector using pCVD diamond and resistive electrodes in the bulk, forming a 3D diamond device, are discussed. 3D devices based on pCVD diamond were successfully tested with test beams at CERN. The measured charge is compared to that of a strip detector mounted on the same pCVD diamond showing that the 3D device collects significantly more charge than the planar device.

  10. Measuring zebrafish turning rate.

    Mwaffo, Violet; Butail, Sachit; di Bernardo, Mario; Porfiri, Maurizio


    Zebrafish is becoming a popular animal model in preclinical research, and zebrafish turning rate has been proposed for the analysis of activity in several domains. The turning rate is often estimated from the trajectory of the fish centroid that is output by commercial or custom-made target tracking software run on overhead videos of fish swimming. However, the accuracy of such indirect methods with respect to the turning rate associated with changes in heading during zebrafish locomotion is largely untested. Here, we compare two indirect methods for the turning rate estimation using the centroid velocity or position data, with full shape tracking for three different video sampling rates. We use tracking data from the overhead video recorded at 60, 30, and 15 frames per second of zebrafish swimming in a shallow water tank. Statistical comparisons of absolute turning rate across methods and sampling rates indicate that, while indirect methods are indistinguishable from full shape tracking, the video sampling rate significantly influences the turning rate measurement. The results of this study can aid in the selection of the video capture frame rate, an experimental design parameter in zebrafish behavioral experiments where activity is an important measure.

  11. Influence of Tool Nose Arc CNC turning tool for machining accuracy%数控车刀的刀尖圆弧对加工尺寸精度的影响



    When numerical control lathes are processing parts, the influence of Tool Nose Arc of turning tools on processing directly affects the dimensional accuracy of parts. For the lathes lack of the tool nose radius compensation function, such as a measure should be taken as calculating the amount of over-cutting or under-cutting and compensate for it in programmming. For the lothes with the tool nose radius compensation function, such a measure should be taken as programming in accordance with the requirements of the drawings, inputting data about tool nose radius and tip orientation into the numerical control system of processing before processing and getting to use anytime necessarily.%用数控车床加工零件时,车刀的刀尖圆弧对加工的影响会直接影响到零件的尺寸精度。对于没有刀尖圆弧半径补偿功能的机床应采取计算出过切量或欠切量并在编程时补偿进去的方法。对于具有刀尖圆弧半径补偿功能的机床,可采取按照图纸要求的尺寸进行编程、加工前把刀尖圆弧半径及刀尖方位输入到数控系统中并在加工时调用即可的方法。

  12. Les tours de la machine et les détours du langage : Le Marchand de Venise mis en scène par Luca Ronconi The Turns of the Machine and the Twists of Language: The Merchant of Venice directed by Luca Ronconi

    Carole Guidicelli


    Full Text Available In his 1987 staging of Shakespeare’s Merchant of Venice at the Théâtre National de l’Odéon in Paris, Luca Ronconi adopted structuralist principles and thus highlighted the shifts of meaning between love and money, thanks to an original choice and direction of the actors on the one hand, and to the use of implements and machines (winch, hoist, counterweight, scales, glass kiln, weaving loom linked to the trade and industry of Venice, on the other. Within the spirit of the Renaissance these machines were a meaningful addition to the operation of the Italian stage: by cutting and segmenting the scenic image thanks to the positioning of the curtains and frames, Luca Ronconi thus constructs the spectators’ point of focus on the play.

  13. High efficiency diamond solar cells

    Gruen, Dieter M.


    A photovoltaic device and method of making same. A layer of p-doped microcrystalline diamond is deposited on a layer of n-doped ultrananocrystalline diamond such as by providing a substrate in a chamber, providing a first atmosphere containing about 1% by volume CH.sub.4 and about 99% by volume H.sub.2 with dopant quantities of a boron compound, subjecting the atmosphere to microwave energy to deposit a p-doped microcrystalline diamond layer on the substrate, providing a second atmosphere of about 1% by volume CH.sub.4 and about 89% by volume Ar and about 10% by volume N.sub.2, subjecting the second atmosphere to microwave energy to deposit a n-doped ultrananocrystalline diamond layer on the p-doped microcrystalline diamond layer. Electrodes and leads are added to conduct electrical energy when the layers are irradiated.

  14. Designing of concrete diamond sawblade

    ZHANG Shao-he; DING Xin-yu; ZHOU Jia-xiang


    By analyzing the abrasive theory of concrete diamond sawblade, the proposal that the diamond should be selected by its function in cutting concrete is presented. The part of the big grit diamonds cut rock, and the part of the small grit diamonds improve the wearability of the matrix. The contrast tests are done with different shapes of sawbaldes in split segment, slant "U" slot segment, sandwich segment, turbo segment and three-slot segment. The special shapes of sawblades can improve the effect of cooling and the removing ability of the rock powder. The data of tests show that the efficiency of cutting and the life of sawblades are improved by designing the diamond prescription and using the especial geometry of segment.

  15. Local transverse coupling impedance measurements in a synchrotron light source from turn-by-turn acquisitions

    Carlà, Michele; Benedetti, Gabriele; Günzel, Thomas; Iriso, Ubaldo; Martí, Zeus


    Transverse beam coupling impedance is a source of beam instabilities that limits the machine performance in circular accelerators. Several beam based techniques have been used to measure the transverse impedance of an accelerator, usually based on the optics distortion produced by the impedance source itself. Beam position monitor turn-by-turn analysis for impedance characterization has been usually employed in large circumference machines, while synchrotron light sources have mainly used slow orbit based techniques. Instead, the work presented in this paper uses for the first time turn-by-turn data at ALBA to advance the measurement technique into the range of the typically small impedance values of modern light sources. We have measured local impedance contributions through the observation of phase advance versus bunch charge using the betatron oscillations excited with a fast dipole kicker. The ALBA beam position monitor system and the precision of the turn-by-turn analysis allowed to characterize the main sources of transverse impedance, in good agreement with the model values, including the impedance of an in-vacuum undulator.

  16. Local transverse coupling impedance measurements in a synchrotron light source from turn-by-turn acquisitions

    Michele Carlà


    Full Text Available Transverse beam coupling impedance is a source of beam instabilities that limits the machine performance in circular accelerators. Several beam based techniques have been used to measure the transverse impedance of an accelerator, usually based on the optics distortion produced by the impedance source itself. Beam position monitor turn-by-turn analysis for impedance characterization has been usually employed in large circumference machines, while synchrotron light sources have mainly used slow orbit based techniques. Instead, the work presented in this paper uses for the first time turn-by-turn data at ALBA to advance the measurement technique into the range of the typically small impedance values of modern light sources. We have measured local impedance contributions through the observation of phase advance versus bunch charge using the betatron oscillations excited with a fast dipole kicker. The ALBA beam position monitor system and the precision of the turn-by-turn analysis allowed to characterize the main sources of transverse impedance, in good agreement with the model values, including the impedance of an in-vacuum undulator.

  17. Diamond Anvil Cell Techniques

    Piermarini, Gasper J.

    It has often been said that scientific advances are made either in a dramatic and revolutionary way, or, as in the case of the diamond anvil cell (DAC), in a slow and evolutionary manner over a period of several years. For more than 2 decades, commencing in 1958, the DAC developed stepwise from a rather crude qualitative instrument to the sophisticated quantitative research tool it is today, capable of routinely producing sustained static pressures in the multi-megabar range and readily adaptable to numerous scientific measurement techniques because of its optical accessibility, miniature size, and portability.

  18. Primitive helium in diamonds

    Ozima, M.; Zashu, S.


    He-3/He-4 isotopic ratio analyses of 13 diamond stones from unspecified mines in South Africa yield values ranging from less than 10 to the -7th to 0.00032 + or - 0.000025. The latter value is higher than the primordial He-3/He-4 ratio in meteorites, and close to the ratio for solar type He. It is suggested that these elevated values may represent primitive He which has evolved little, in view of its minute increase in radiogenic He-4, since the earth's formation.

  19. Heteroepitaxial Diamond Growth


    interstitials, respectively. The energies required for the planar to puckered distortion are 4.3 eV on Ni(l 11), 3.0 eV with the Na interstitial, 3.6 eV with H...give consideration to the crystallographic I alignment between diamond tiles to minimize dislocation densities at the " seams ". 3 Methods of checking the...crystallographic alignment (non-destructively) and assessing the dislocation densities at seams must be used to establish the viability of 3 any

  20. Polishing of dental porcelain by polycrystalline diamond.

    Nakamura, Yoshiharu; Sato, Hideaki; Ohtsuka, Masaki; Hojo, Satoru


    Polycrystalline diamond (PCD) exhibits excellent abrasive characteristics and is commonly used as loose grains for precision machining of hard ceramics and other materials that are difficult to grind and polish. In the present study, we investigated using bonded PCD for polishing dental porcelain, for which a lustrous surface is difficult to obtain by polishing. We compared the surface texture and characteristics of dental porcelain after polishing with bonded PCD with that obtained using bonded monocrystalline diamond (MCD), which is commonly used for this purpose. Polishing was performed at various pressures and rotational speeds on a custom-built polishing apparatus using bonded PCD or MCD with grain sizes of 3.92 μm on specimens consisting of VITA Omega 900 dentin porcelain after firing and then glazing to a specified surface roughness. The surface roughness of the polished porcelain and the abrasion quantity in terms of its polishing depth were measured, and its surface texture and characteristics were investigated. At low polishing pressures, PCD yielded a finer polished surface than MCD. The polishing depth after polishing for 20-30 min was approximately 2-3 μm with PCD and 1-2 μm with MCD. The polished surface was more uniform and smooth with PCD than with MCD.

  1. Machine Translation



    As a kind of ancillary translation tool, Machine Translation has been paid increasing attention to and received different kinds of study by a great deal of researchers and scholars for a long time. To know the definition of Machine Translation and to analyse its benefits and problems are significant for translators in order to make good use of Machine Translation, and helpful to develop and consummate Machine Translation Systems in the future.

  2. Synthesis of Diamond Films with Pulsed Plasma


    Diamond and Diamond-Like Films, The Electrochemical Society , Los Angeles, California, Volume 89-12, 114, May 1989. M. Aklufi and D. Brock, "Synthesis Of...Diamond Films By Microwave Generated Pulsed Plasmas," Proceedings of The Second International Symposium On Diamond Materials, The Electrochemical Society , Washington, DC, Volume 91-8, ’ 39, May 1991.

  3. Sustainable machining


    This book provides an overview on current sustainable machining. Its chapters cover the concept in economic, social and environmental dimensions. It provides the reader with proper ways to handle several pollutants produced during the machining process. The book is useful on both undergraduate and postgraduate levels and it is of interest to all those working with manufacturing and machining technology.

  4. Optical cryocooling of diamond

    Kern, M.; Jeske, J.; Lau, D. W. M.; Greentree, A. D.; Jelezko, F.; Twamley, J.


    The cooling of solids by optical means only using anti-Stokes emission has a long history of research and achievements. Such cooling methods have many advantages ranging from no moving parts or fluids through to operation in vacuum and may have applications to cryosurgery. However, achieving large optical cryocooling powers has been difficult to manage except in certain rare-earth crystals but these are mostly toxic and not biocompatible. Through study of the emission and absorption cross sections we find that diamond, containing either nitrogen vacancy (NV) or silicon vacancy defects, shows potential for optical cryocooling and, in particular, NV doping shows promise for optical refrigeration. We study the optical cooling of doped diamond microcrystals ranging 10-250 μ m in diameter trapped either in vacuum or in water. For the vacuum case we find NV-doped microdiamond optical cooling below room temperature could exceed |Δ T |>10 K for irradiation powers of Pin<100 mW. We predict that such temperature changes should be easily observed via large alterations in the diffusion constant for optically cryocooled microdiamonds trapped in water in an optical tweezer or via spectroscopic signatures such as the zero-phonon line width or Raman line.

  5. Transmission diamond imaging detector

    Smedley, John, E-mail:; Pinelli, Don; Gaoweia, Mengjia [Brookhaven National Laboratory, Upton, NY (United States); Muller, Erik; Ding, Wenxiang; Zhou, Tianyi [Stony Brook University, Stony Brook, NY (United States); Bohon, Jen [Case Center for Synchrotron Biosciences, Center for Proteomics and Bioinformatics, Case Western Reserve University, Cleveland, OH (United States)


    Many modern synchrotron techniques are trending toward use of high flux beams and/or beams which require enhanced stability and precise understanding of beam position and intensity from the front end of the beamline all the way to the sample. For high flux beams, major challenges include heat load management in optics (including the vacuum windows) and a mechanism of real-time volumetric measurement of beam properties such as flux, position, and morphology. For beam stability in these environments, feedback from such measurements directly to control systems for optical elements or to sample positioning stages would be invaluable. To address these challenges, we are developing diamond-based instrumented vacuum windows with integrated volumetric x-ray intensity, beam profile and beam-position monitoring capabilities. A 50 µm thick single crystal diamond has been lithographically patterned to produce 60 µm pixels, creating a >1kilopixel free-standing transmission imaging detector. This device, coupled with a custom, FPGA-based readout, has been used to image both white and monochromatic x-ray beams and capture the last x-ray photons at the National Synchrotron Light Source (NSLS). This technology will form the basis for the instrumented end-station window of the x-ray footprinting beamline (XFP) at NSLS-II.

  6. Presolar Diamond in Meteorites

    Amari, Sachiko


    Presolar diamond, the carrier of the isotopically anomalous Xe component Xe-HL, was the first mineral type of presolar dust that was isolated from meteorites. The excesses in the light, p-process only isotopes 124Xe and 126Xe, and in the heavy, r-process only isotopes 134Xe and 136Xe relative to the solar ratios indicate that Xe-HL was produced in supernovae: they are the only stellar source where these two processes are believed to take place. Although these processes occur in supernovae, their physical conditions and timeframes are completely different. Yet the excesses are always correlated in diamond separates from meteorites. Furthermore, the p-process 124Xe/126Xe inferred from Xe-L and the r-process 134Xe/136Xe from Xe-H do not agree with the p-process and r-process ratios derived from the solar system abundance, and the inferred p-process ratio does not agree with those predicted from stellar models. The 'rapid separation scenario', where the separation of Xe and its radiogenic precursors Te and I take...

  7. Turning Marrow into Muscle


    @@ In unexpected testimony2 to the versatility3 of the body's cells,researchers have found they can make bone marrow cells turn into muscle, causing mice with muscular dystrophy4 to produce correctly working muscle cells. The experiment suggests that a form of bone marrow transplant- - a well established surgical procedure5- - could in principle treat patients with a variety of diseases.

  8. White Layer of Hard Turned Surface by Sharp CBN Tool

    ZHANG Xue-ping; SONG He-chuan; C.Richard Liu


    White layers in hard turned surfaces were identified and measured as a function of turning parameters based on the Taguchi method. It reveals that white layers generate on the machine surface in the absence of tool flank wear, and white layer depth varies with the different combinations of hard turning parameters. Turning speed has the most important impact on white layer depth, feed rate follows, and cutting depth at last. The white layer generation consequently suggests a strong couple relation to the heat generation and thermal process of hard turning operation. White layer disappears under an optimal combination of turning parameters by Taguchi method. It suggests that a superior surface integrity without white layer is feasible under some selected combinations of turning parameters by a sharp CBN cutting tool.

  9. Chatter and machine tools

    Stone, Brian


    Focussing on occurrences of unstable vibrations, or Chatter, in machine tools, this book gives important insights into how to eliminate chatter with associated improvements in product quality, surface finish and tool wear. Covering a wide range of machining processes, including turning, drilling, milling and grinding, the author uses his research expertise and practical knowledge of vibration problems to provide solutions supported by experimental evidence of their effectiveness. In addition, this book contains links to supplementary animation programs that help readers to visualise the ideas detailed in the text. Advancing knowledge in chatter avoidance and suggesting areas for new innovations, Chatter and Machine Tools serves as a handbook for those desiring to achieve significant reductions in noise, longer tool and grinding wheel life and improved product finish.

  10. Mechanism and prediction of failure of diamond films deposited on various substrates by HFCVD

    ZHOU Ling-ping; SUN Xin-yuan; LI Shao-lu; LI De-yi; CHEN Xiao-hua


    Diamond films were deposited on the WC-Co cemented carbide and Si3N4 ceramic cutting tool substrates by hot-filament-assisted chemical vapour deposition. The adherence property of diamond films was estimated using the critical load (Pcr) in the indentation test. The adhesive strength of diamond films is related to the intermediate layer between the film and the substrate. Poor adhesion of diamond films to polished cemented carbide substrate is owing to the formation of graphite phase in the interface. The adhesion of diamond films deposited on acid etched cemented carbide substrate is improved, and the peeling-off of the films often happens in the loosen layer of WC particles where the cobalt element is nearly removed. The diamond films' adhesion to cemented carbide substrate whose surface layer is decarbonizated is strengthened dramatically because WC phase forms by reaction between the deposited carbon and tungsten in the surface layer of substrates during the deposition of diamond, which results in chemical combination in the film-substrate interface. The adhesion of diamond films to silicon nitride substrate is the firmest due to the formation of chemical combination of the SiC intermediate layer in the interfaces. In the piston-turning application, the diamond-coated Si3N4 ceramic and the cemented carbide cutting tools usually fail in the form of collapsing of edge and cracking or flaking respectively. They have no built-up edge(BUE) as long as coating is intact.As it wears through, BUE develops and the cutting force on it increases 1 - 3 times than that prior to failure. This can predict the failure of diamond-coated cutting tools.

  11. Tailoring nanocrystalline diamond film properties

    Gruen, Dieter M.; McCauley, Thomas G.; Zhou, Dan; Krauss, Alan R.


    A method for controlling the crystallite size and growth rate of plasma-deposited diamond films. A plasma is established at a pressure in excess of about 55 Torr with controlled concentrations of hydrogen up to about 98% by volume, of unsubstituted hydrocarbons up to about 3% by volume and an inert gas of one or more of the noble gases and nitrogen up to about 98% by volume. The volume ratio of inert gas to hydrogen is preferably maintained at greater than about 4, to deposit a diamond film on a suitable substrate. The diamond film is deposited with a predetermined crystallite size and at a predetermined growth rate.

  12. New sapphire and ruby components and their manufacture using diamond abrasives

    Sauser, D.

    The properties of synthetic aluminum oxides (sapphire and ruby) and their applications in watchmaking (watch bearings and watchglasses) and as hard-wearing components such as centering devices for optical fibres and water jet nozzles for material cutting are discussed. Examples are given of the use of diamonds tools for machining such components, including sawing, drilling, grinding and polishing operations.

  13. The characteristics of machined surface controlled by multi tip arrayed tool and high speed spindle.

    Kim, Yong Woo; Choi, Soo Chang; Park, Jeong Woo; Lee, Deug Woo


    In this study, we propose one of the ultra-precision machining methods that can be adapted brittle material as well as soft material by using multi arrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because particles of grinding tools are irregular size and material can be fragile. Therefore we were able to design tool paths and machine controlled pattern on surface by multi arrayed diamond tips which has uniform size made in MEMS fabrication and high speed spindle of which maximum speed is about 300,000 rpm. We defined several parameters that can have effect on machining surface. Those are multi array of diamond tips (n * n), speed of the air spindle, and feeding rate. Surface roughness and surface texture can be controlled by those parameters for micro machining.

  14. Without Turning A Hair



    [英语对话] A:You see,our happiness depends on other people,and theirs depends on us, too. B:I know the philosophy.but in practice many things do not work that way. A:You don’t care?What about when people are trying to enrage you? B:I remain as what I am without turning a hair,of course.[对话译文

  15. The Diamond Standard Vodka酒


    对于酒的品味不仅仅在酒本身所散发出的醉人魅力,自古以来,拥有艺术品般精湛做工、华美造犁的盛酒器皿也和酒一样流传千古。The Diamond Standard Vodka以“奢侈”、“豪华”作为卖点,除了散发着北欧风格的高贵气质外,由原产自奥地利的施华洛廿奇水晶制成25mm的瓶身更让它身价倍增。以钻石命名的它使用了钻石过滤专利系统,




    Full Text Available Numerical control (NC machines in a job shop may not be cost and time effective if the assignment of cutting operations and optimisation of machining parameters are overlooked. In order to justify better utilisation and higher productivity of invested NC machine tools, it is necessary to determine the optimum machining parameters and realize effective assignment of cutting operations on machines. This paper presents two mathematical models for optimising machining parameters and effectively allocating turning operations on NC lathe machines in a job shop manufacturing system. The models are developed as non-linear programming problems and solved using a commercial LINGO software package. The results show that the decisions of machining optimisation and operation allocation on NC lathe machines can be simultaneously made while minimising both production cost and cycle time. In addition, the results indicate that production cost and cycle time can be minimised while significantly reducing or totally eliminating idle times among machines.

  17. Fabrication of a micro-spherical tool in EDM combined with Ni-diamond co-deposition

    Hung, Jung-Chou; Lien, Shao-Chun; Lin, Jui-Kuan; Huang, Fuang-Yuan; Yan, Biing-Hwa


    This paper demonstrates a novel fabrication process using electro-discharge-machining (EDM) combined with co-deposited Ni-diamond composites to build a unique micro-spherical diamond tool. A micro tool is made by a hybrid process including wire electro-discharge grinding, EDM spherical forming, electrochemical machining and co-deposition. Tungsten carbide material is used as the tool substrate. The influence of EDM spherical forming and co-deposition parameters on the tool geometry is presented. The experimental result shows a unique micro-spherical diamond tool can be successfully built with suitable spherical forming parameters that are a peak current of 3 A, pulse duration of 40 µs and spindle rotational speed of 0 rpm in the air, and in Ni-diamond co-deposition are a current density of 7 A dm-2, diamond particle size of 3 µm, diamond particle concentration of 10 g l-1 and rotational speed of 15 rpm. When using this method, the micro tool has a better geometric shape, uniform particle distribution and suitable particle adhesion quantity. The tool is tested to machine a mold provided with a micro-spherical cavity in a high nickel alloy.

  18. Study on Platinum Coating Depth in Focused Ion Beam Diamond Cutting Tool Milling and Methods for Removing Platinum Layer

    Woong Kirl Choi


    Full Text Available In recent years, nanomachining has attracted increasing attention in advanced manufacturing science and technologies as a value-added processes to control material structures, components, devices, and nanoscale systems. To make sub-micro patterns on these products, micro/nanoscale single-crystal diamond cutting tools are essential. Popular non-contact methods for the macro/micro processing of diamond composites are pulsed laser ablation (PLA and electric discharge machining (EDM. However, for manufacturing nanoscale diamond tools, these machining methods are not appropriate. Despite diamond’s extreme physical properties, diamond can be micro/nano machined relatively easily using a focused ion beam (FIB technique. In the FIB milling process, the surface properties of the diamond cutting tool is affected by the amorphous damage layer caused by the FIB gallium ion collision and implantation and these influence the diamond cutting tool edge sharpness and increase the processing procedures. To protect the diamond substrate, a protection layer—platinum (Pt coating is essential in diamond FIB milling. In this study, the depth of Pt coating layer which could decrease process-induced damage during FIB fabrication is investigated, along with methods for removing the Pt coating layer on diamond tools. The optimum Pt coating depth has been confirmed, which is very important for maintaining cutting tool edge sharpness and decreasing processing procedures. The ultra-precision grinding method and etching with aqua regia method have been investigated for removing the Pt coating layer. Experimental results show that when the diamond cutting tool width is bigger than 500 nm, ultra-precision grinding method is appropriate for removing Pt coating layer on diamond tool. However, the ultra-precision grinding method is not recommended for removing the Pt coating layer when the cutting tool width is smaller than 500 nm, because the possibility that the diamond

  19. FCC-hh turn-around cycle

    Alemany Fernandez, Reyes; Bartmann, Wolfgang; Buffat, Xavier; Niemi, Arto; Schulte, Daniel; Solfaroli Camillocci, Matteo; Stoel, Linda


    The turn-around cycle time of a collider is defined as the time spent between the end of stable beams and the start of the next stable beams period, and its calculation is of fundamental importance. On one side it is a crucial ingredient for the computation of the optimal time spent in luminosity production, which defines the integrated luminosity per fill or store. On the other side, combined with the availability and reliability of the machine, it allows to perform a detailed breakdown of the operational performance of the collider over an operational season, i.e. percentage of time in stable beams and beam in the machine with respect to down time. This paper presents a preliminary operational cycle definition for the hadron-hadron Future Circular Collider, as a base line for estimating the corresponding turn-around time. The cycle definition is based on the Large Hadron Collider (LHC) operational cycle. Two turn-around times are presented, the theoretical one and a more realistic one based on the LHC exper...

  20. Helium and carbon isotopes in Indian diamonds

    Wiens, R.; Lal, D.; Craig, H.


    Helium and carbon isotope measurements in Indian diamonds (from Andhra Pradesh) were carried out using samples that included mined diamonds from primary kimberlite source rocks and alluvial diamonds from river gravel. The He and C isotope concentrations in diamonds from these two sources were compared, and the Indian diamonds were compared to those from other regions. Results indicate that most of the He-3 in the alluvial diamonds is of cosmogenic origin and that the alluvial diamonds may also have a significant He-4 component due to alpha particles implanted during storage in a secondary matrix. One diamond, a mined kimberlite specimen, was found to have the lowest He-4 content (0.018 microcc/g) so far recorded in diamonds.

  1. Quantum photonic networks in diamond

    Lončar, Marko


    Advances in nanotechnology have enabled the opportunity to fabricate nanoscale optical devices and chip-scale systems in diamond that can generate, manipulate, and store optical signals at the single-photon level. In particular, nanophotonics has emerged as a powerful interface between optical elements such as optical fibers and lenses, and solid-state quantum objects such as luminescent color centers in diamond that can be used effectively to manipulate quantum information. While quantum science and technology has been the main driving force behind recent interest in diamond nanophotonics, such a platform would have many applications that go well beyond the quantum realm. For example, diamond\\'s transparency over a wide wavelength range, large third-order nonlinearity, and excellent thermal properties are of great interest for the implementation of frequency combs and integrated Raman lasers. Diamond is also an inert material that makes it well suited for biological applications and for devices that must operate in harsh environments. Copyright © Materials Research Society 2013.

  2. The ultimate creativity machine. How BMW turns art into profit.

    Bangle, C


    Many companies face the challenge of balancing art with commerce. The conflict between corporate pragmatism and artistic passion and quality is persistent: designers chafe under corporate requirements, budgets, and deadlines, and nondesigners struggle to understand the business value of artistic choices. At German carmaker BMW, the fanaticism about design excellence is matched only by the company's driving desire to remain profitable. Global design director Chris Bangle presides over the intersection of art and commerce at BMW, managing the often-strained relationships among the designers, engineers, and business managers. Bangle goes to great lengths to protect his designers from the unproductive commentary of others in the company, literally posting "Stop: No Entry" signs on the design studio doors. He also protects the design process, making sure that time-to-market pressures do not harm the designs by shifting the focus to engineering too soon. As a mediator, Bangle appeals to the core values of the company and a deeply held sense about BMW-ness--a pride of product shared by everyone in the company that expresses itself in the classic quality of the cars. Every employee, designer and nondesigner alike, understands that if a car doesn't meet this standard of excellence, it's simply not a BMW--and customers won't buy it. Managing at the intersection of art and commerce means translating the language of art into the language of the corporation. In this First Person account, the author describes his inventive techniques for getting the best from his artists--and getting his ideas across to corporate managers.

  3. Simple machines

    Graybill, George


    Just how simple are simple machines? With our ready-to-use resource, they are simple to teach and easy to learn! Chocked full of information and activities, we begin with a look at force, motion and work, and examples of simple machines in daily life are given. With this background, we move on to different kinds of simple machines including: Levers, Inclined Planes, Wedges, Screws, Pulleys, and Wheels and Axles. An exploration of some compound machines follows, such as the can opener. Our resource is a real time-saver as all the reading passages, student activities are provided. Presented in s

  4. Optimizing feed force for turned parts through the Taguchi technique

    Hari Singh; Pradeep Kumar


    The objective of the paper is to obtain an optimal setting of turning process parameters (cutting speed, feed rate and depth of cut) resulting in an optimal value of the feed force when machining EN24 steel with TiC-coated tungsten-carbide inserts. The effects of the selected turning process parameters on feed force and the subsequent optimal settings of the parameters have been accomplished using Taguchi’s parameter design approach. The results indicate that the selected process parameters significantly affect the selected machining characteristics. The results are confirmed by further experiments.

  5. Turning lead into gold

    Jensen, Steffen Moltrup Ernø

    For years the field of entrepreneurship has been blinded by the alchemical promise of turning lead into gold, of finding the ones most likely to become the next Branson, Zuckerberg or Gates. The promise has been created in the midst of political and scientific agendas where certain individuals...... is not to accumulate state or market wealth, but for entrepreneurial skills to become tools towards the liberation of the individual from oppressive systems of control – essentially to add public value rather than economic value. In this presentation I will sketch an anarchist perspective on entrepreneurship, looking...

  6. Hydrogenated Black Diamond: An Electrical Study

    Williams, O.A.; Jackman, R.B. [Electronic and Electrical Engineering, University College London, Torrington Place, London, WC1E 7JE (United Kingdom); Nebel, C.E. [Walter Schottky Institut, Technische Universitaet Muenchen, Am Coulombwall, 85748 Garching (Germany)


    Hydrogen surface conductivity has been a controversial subject since its discovery. Initial plasma treatments on single crystal diamond and polycrystalline diamond have lead to the widespread use of this material in active electronics. However, ''Black'' polycrystalline diamond, usually termed ''Thermal Management Grade'', shows carrier concentration and mobility values similar to both white polycrystalline diamond and single crystal material. Schottky contacts have also been fabricated and show promising characteristics. Black diamond can be grown considerably faster than white diamond and is hence much cheaper. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  7. Diamonds: Exploration, mines and marketing

    Read, George H.; Janse, A. J. A. (Bram)


    The beauty, value and mystique of exceptional quality diamonds such as the 603 carat Lesotho Promise, recovered from the Letseng Mine in 2006, help to drive a multi-billion dollar diamond exploration, mining and marketing industry that operates in some 45 countries across the globe. Five countries, Botswana, Russia, Canada, South Africa and Angola account for 83% by value and 65% by weight of annual diamond production, which is mainly produced by four major companies, De Beers, Alrosa, Rio Tinto and BHP Billiton (BHPB), which together account for 78% by value and 72% by weight of annual diamond production for 2007. During the last twelve years 16 new diamond mines commenced production and 4 re-opened. In addition, 11 projects are in advanced evaluation and may begin operations within the next five years. Exploration for diamondiferous kimberlites was still energetic up to the last quarter of 2008 with most work carried out in Canada, Angola, Democratic Republic of the Congo (DRC) and Botswana. Many kimberlites were discovered but no new economic deposits were outlined as a result of this work, except for the discovery and possible development of the Bunder project by Rio Tinto in India. Exploration methods have benefitted greatly from improved techniques of high resolution geophysical aerial surveying, new research into the geochemistry of indicator minerals and further insights into the formation of diamonds and the relation to tectonic/structural events in the crust and mantle. Recent trends in diamond marketing indicate that prices for rough diamonds and polished goods were still rising up to the last quarter of 2008 and subsequently abruptly sank in line with the worldwide financial crisis. Most analysts predict that prices will rise again in the long term as the gap between supply and demand will widen because no new economic diamond discoveries have been made recently. The disparity between high rough and polished prices and low share prices of publicly

  8. Genetic Types of Diamond Mineralization

    A.A.MARAKUSHEV; 桑隆康; 等


    The paper describes the proposed models of diamond formation both in meteorites and in kimberlite and lamproite bodies.metamorphic complexes and explosive-ring structures ("astroblemes"),The diamond distribution in meteorites(chondrites,iron meteorites and ureilites)is restricted to taente-kamasite phase.The diamond generation here is tied up with the first stage of evolution of the planets,This stage is characterized by high pressure of hydrogen. leading to the formation of the planet envelope,The second stage of planet evolution began with the progressive imopoverishment of their atmospheres in hydrogen due to its predominant emission into the space and to progressive development of oxidative conditions.The model appears to have proved the relict nature of diamond mineraolization in meteorites.Diamond and other high-pressure minerals(its"satellites") were crystallized without any exception in the early intratelluric stages of peridotite and eclogite-pyroxenite magma evolution just before the magma intrusion into the higher levels of the mantle and crust where diamond is not thermodynamically stable,The ultramafic intrusive bodies(bearing rich relict diamonds)in the dase of a platform paaear to be the substrata for the formation of kimberlite-lamproite magma chambers as a result of magmatic replacement.The model explains the polyfacial nature of diamondiferous eclotgites,pyroxenites and peridotites and discusses the process of inheritance of their diamond mineralization by kimberlites and lamproites.Dimond oproductivity of metamorthic complexes is originated by the inheritance of their diamonds from the above-mentioned primary diamondiferous rocks.Large diamondiferous explosive-ring structures were formed by high-energy endogenic explosion of fluid which came from the Earth's core.This high energy differs endogenic impactogenesis from explosive volcanism.It proceeds at very high temperature to create diaplectic galsses(monomineral pseudomorphs)-the product of

  9. 3D surface topography formation in ultra-precision turning

    李丽伟; 董申; 程凯


    The generation process of 3 D surface topography in ultra-precision turning is analyzed, as the result of superimposing between actual roughness surface, waviness surface and geometrical form texture surface. From the viewpoints of machine technical system and manufacturing process, factors influencing on roughness surface,waviness surface and geometrical form texture surface in ultra-precision turning are discussed further. The 3D topography of ideal roughness surface and actual surface affected by cutting vibration are simulated respectively.

  10. Geometry of single-point turning tools and drills

    Astakhov, Viktor P


    Tools for metal cutting have many shapes and features, each of which is described by its angles or geometries. The selection of the right cutting tool geometry is critical because it directly affects the integrity of the machined surface, tool life, power needed for machining, and thus the overall machining efficiency. ""Geometry of Single-Point Turning Tools and Drills"" outlines clear objectives of cutting tool geometry selection and optimization, using multiple examples to provide a thorough explanation. The establishment of clear bridges between cutting theory, tool geometry, and shop prac

  11. Dynamic characterization of the cutting conditions in dry turning

    Serra, R [ENI Val de Loire, Universite Francois Rabelais de Tours, Laboratoire de Mecanique et Rheologie, E.A. 2640, B.P. 3410, 41034 Blois Cedex (France); Chibane, H [Universite Francois Rabelais, Laboratoire de Mecanique et Rheologie, E.A. 2640, B.P. 3410, 41034 Blois Cedex (France); Leroy, R, E-mail: roger.serra@univ-tours.f [Universite Francois Rabelais, Polytech' Tours, Laboratoire de Mecanique et Rheologie, E.A. 2640, 7 Avenue Marcel Dassault, 37200 Tours (France)


    Machining instability in the form of violent vibrations or chatter is a physical process characterized by extreme cutting force at the cutting point. The process has very negative impact on machine integrity, tool life, surface quality and dimensional accuracy. Thus it could significantly compromise productivity and manufacturing quality. In the present paper, the importance of characterization and identification of dynamic instability in dry turning operation are shown. The stability behaviour of machine vibration or chatter has been examined and the various relevant parameters are studied and discuted. For chatter detection and identification of the transition between stable and unstable states, different methods are used. Results obtained proof the accuracy of these methods.

  12. Electric machine

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI


    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  13. Experimental investigation of the ultra-precision turning capability of PVD ZnSe

    Li, Wei-hao; Yang, Kun; Wang, Peng; Zhang, Gao-feng; Liu, Dan-dan


    ZnSe is widely used in infrared optical systems because of the good optical characteristics in 0.5 22μm and the good processability. Physical Vapor Deposition(PVD) of ZnSe is good at no pollution in production process, lower price, etc. Infrared optical parts should be made by single point diamond turning or single point diamond fly-cutting after the experimental investigation of the ultra-precision turning capability of PVD ZnSe. The orthogonal experiment of ultra-precision turning PVD ZnSe was done at first, then the smooth turning surface and the rough turning surface were observed by metallographic microscope and 3D profilometer, and the mechanism of the defects on the turning surface was discussed. The result shows: the quality of ultra-precision turning surface of PVD ZnSe was restricted by the grain size and the distribution of the grain which could easily cause the variegated macula at the grain size, rising the spindle speed, reducing the feed rate and reducing the cut depth could make the quality of ultra-precision turning surface better and reduce the roughness Ra value lower, the roughness Ra value of the smooth turning surface was reached 3 4nm which is enough to the infrared optical image systems currently by using the optimization of parameters.

  14. Using copper substrate to enhance electron field emission properties of carbon nanotube/diamond double-layered structure

    Yang, Lezhi; Sujith Kumar, C. S.; Li, Yuan-shi; Niakan, Hamid; Zhang, Chunzi; Hirose, Akira; Aravind, Suresh; Yang, Qiaoqin


    Vertically aligned carbon nanotube (CNT)/diamond double-layered structure was synthesized on copper (Cu) substrate by hot-filament chemical vapor deposition. The structure was characterized by scanning electron microscopy, transmission electron microscopy, and Raman spectroscopy. The results show that the diamond layer has good adhesion to the Cu substrate and the CNTs have direct contact with the diamond layer. Field electron emission measurement shows that the double-layered structure on copper has very good emission stability and a much lower turn-on field than that on silicon (Si).

  15. Turn-by-turn system and its primary experiment at HLS

    WANG Jun-Hua; LIU Zu-Ping; LIU Jian-Hong; SUN Bao-Gen; LI Wei-Min; ZHAN Zhi-Feng


    During the Phase Ⅱ project of NSRL, a turn by turn BPM (Beam Position Monitor) system is proposedfor storage ring diagnostics which engages log-ratio electronics circuit to measure machine properties of the HLS(Hefei Light Source) storage ring. The log-ratio processor works at 408 MHz, twice the RF frequency of HLS. Mod-ern logarithmic amplifiers with wide dynamic range, great bandwidth, good logarithmic conformance, and low costare attractive for beam position measurements. Injection kicker and the stripline-electrode resonant exciting methodsare used to excite beam for nonlinear beam dynamics and phase space studies of stored beam. Up to 2 seconds of dataacquisition is ensured. In this paper we present the performance of each component and preliminary test results of theturn-by-turn BPM system.

  16. Towards a spin radar with Nitrogen Vacancy centers in diamond

    Ajoy, Ashok; Liu, Yixiang; Cappellaro, Paola


    Nitrogen Vacancy (NV) centers in diamond are a promising platform for nanoscale magnetic resonance imaging. The NV spin can be used to sense the presence of external nuclear spins, and through them biomolecule structure, by exploiting anisotropic hyperfine interactions. The NV center thus effectively acts as a dipole ``antenna'', detecting and identifying spins at different spatial locations. The antenna dipole is typically set by the diamond and target sample geometry, and nuclear spins are often found in the NV's dipole blind spot. In this work, we demonstrate an experimental technique by which one can controllably turn and manipulate the direction of this effective NV antenna over a wide range of approximately +-40 degrees. In combination with filtered back projection techniques, this method allows reconstructing with high resolution the real space position of spins in the NV center environment.

  17. Interlaced particle systems and tilings of the Aztec diamond

    Fleming, Benjamin J


    Motivated by the problem of domino tilings of the Aztec diamond, a weighted particle system is defined on $N$ lines, with line $j$ containing $j$ particles. The particles are restricted to lattice points from 0 to $N$, and particles on successive lines are subject to an interlacing constraint. It is shown that marginal distributions for this particle system can be computed exactly. This in turn is used to give unified derivations of a number of fundamental properties of the tiling problem, for example the evaluation of the number of distinct configurations and the relation to the GUE minor process. An interlaced particle system associated with the domino tiling of a certain half Aztec diamond is similarly defined and analyzed.

  18. The Pre-Injector Linac for the Diamond Light Source

    Christou, C


    The Diamond Light Source is a new medium-energy high brightness synchrotron light facility which is under construction on the Rutherford Appleton Laboratory site in the U.K. The accelerator facility can be divided into three major components; a 3 GeV 561 m circumference storage ring, a full-energy booster synchrotron and a 100 MeV pre-injector linac. This paper describes the linac design and plans for operation. The linac is supplied by ACCEL Instruments GmbH under a turn-key contract, with Diamond Light Source Ltd. providing linac beam diagnostics, control system hardware and standard vacuum components. Commissioning of the linac will take place in early 2005 and user operation of the facility will commence in 2007.

  19. Are diamond nanoparticles cytotoxic?

    Schrand, Amanda M; Huang, Houjin; Carlson, Cataleya; Schlager, John J; Omacr Sawa, Eiji; Hussain, Saber M; Dai, Liming


    Finely divided carbon particles, including charcoal, lampblack, and diamond particles, have been used for ornamental and official tattoos since ancient times. With the recent development in nanoscience and nanotechnology, carbon-based nanomaterials (e.g., fullerenes, nanotubes, nanodiamonds) attract a great deal of interest. Owing to their low chemical reactivity and unique physical properties, nanodiamonds could be useful in a variety of biological applications such as carriers for drugs, genes, or proteins; novel imaging techniques; coatings for implantable materials; and biosensors and biomedical nanorobots. Therefore, it is essential to ascertain the possible hazards of nanodiamonds to humans and other biological systems. We have, for the first time, assessed the cytotoxicity of nanodiamonds ranging in size from 2 to 10 nm. Assays of cell viability such as mitochondrial function (MTT) and luminescent ATP production showed that nanodiamonds were not toxic to a variety of cell types. Furthermore, nanodiamonds did not produce significant reactive oxygen species. Cells can grow on nanodiamond-coated substrates without morphological changes compared to controls. These results suggest that nanodiamonds could be ideal for many biological applications in a diverse range of cell types.

  20. Virtual turning points

    Honda, Naofumi; Takei, Yoshitsugu


    The discovery of a virtual turning point truly is a breakthrough in WKB analysis of higher order differential equations. This monograph expounds the core part of its theory together with its application to the analysis of higher order Painlevé equations of the Noumi–Yamada type and to the analysis of non-adiabatic transition probability problems in three levels. As M.V. Fedoryuk once lamented, global asymptotic analysis of higher order differential equations had been thought to be impossible to construct. In 1982, however, H.L. Berk, W.M. Nevins, and K.V. Roberts published a remarkable paper in the Journal of Mathematical Physics indicating that the traditional Stokes geometry cannot globally describe the Stokes phenomena of solutions of higher order equations; a new Stokes curve is necessary.

  1. Fermilab turns 50! Congratulations!

    Staff Association


    This year Fermilab turns 50 and the celebrations are ongoing. The ties between CERN and Fermilab are numerous and have been ranging from competition between two labs at the forefront of their field, e.g. with the chase of the top quark, finally discovered by Fermilab, to outright collaboration, e.g. on LHC low-beta quadrupole magnet development and production and in the CMS collaboration. In June, in the name of the CERN staff and scientific community, the CERN Staff Association sent a message to the Fermilab staff and scientific community, through Dr. Nigel Lockyer, Fermilab Director. The letter, and the assurance from Nigel Lockyer that the message has been passed onto the Fermilab community can be found on our website. Congratulations to Fermilab on its fiftieth Anniversary, and to the staff and collaborators who made this laboratory through their hard work, dedication and vision!

  2. A Quasar Turns On

    Kohler, Susanna


    The intermediate Palomar Transient Factory (iPTF) has discovered a quasar the brightly-shining, active nucleus of a galaxy abruptly turning on in what appears to be the fastest such transition ever seen in such an object.A Rapid TransitionQuasars are expected to show variations in brightness on timescales of hours to millions of years, but its not often that we get to study their major variability in real time! So far, weve discovered only a dozen changing-look quasars active galactic nuclei that exhibit major changes in their spectral class and brightness between observations. Roughly half of these were quasars that turned on and half were quasars that turned off, generally on timescales of maybe 5 or 10 years.The dramatic change in spectrum of iPTF 16bco between the archival SDSS data from 2004 (bottom) and the follow-up spectroscopy from Keck 2+DEIMOS in 2016 (top). [Adapted from Gezari et al. 2017]In June 2016, however, a team of scientists led by Suvi Gezari (University of Maryland) discovered iPTF 16bco, a nuclear transient that wasnt there the last time Palomar checked in 2012. A search through archival Sloan Digital Sky Survey and GALEX data in addition to some follow-up X-ray imaging and spectroscopic observations told the team what they needed to know: iPTF 16bco is a quasar that only just turned on within the 500 days preceding the iPTF observations.This source, in fact, is a 100-million-solar-mass black hole located at the center of a galaxy at a redshift of z= 0.237. In just over a year, the source changed classification from a galaxy with weak narrow-line emission to a quasar with characteristic strong, broad emission lines and a ten-fold increase in continuum brightness! What caused this sudden transition?Instabilities at Fault?iPTF 16bco and the other known changing-look quasars with disappearing (red circles) and appearing (blue circles) broad-line emission. [Adapted from Gezari et al. 2017]Gezari and collaborators used the large number of recent

  3. The Affective Turn

    Alí Lara


    Full Text Available In the last decade studies on affect and emotions have become relevant in the social sciences. This is not just a fad guideline, but instead a simultaneous reader of public life changes and subjective experience, from which it is also being transformed the knowledge production. Such a trend has been known as ‘The Affective Turn’ within the Anglophone Academy. Here we will translate it as ‘El Giro Afectivo’. This turn, so far, has not dabbled in the social science literature that is written in Spanish. This paper draws on a singular panorama of discussions about contemporary social studies of affect and emotion, and it’s vertebrate by some of its expressions in the contemporary academy.

  4. Active Control of Machine Tool Chatter

    Håkansson, Lars; Claesson, Ingvar; Lagö, Thomas L.


    In the turning operation chatter or vibration is a frequent problem, which affects the result of the machining, and, in particular, the surface finish. Tool life is also influenced by vibration. Severe acoustic noise in the working environment frequently occurs as a result of dynamic motion between the cutting tool and the workpiece. By proper machine design, e.g. improved stiffness of the machine structure, the problem of relative dynamic motion between cutting tool and workpiece may be part...

  5. The Formation of Nanocrystalline Diamond Coating on WC Deposited by Microwave Assisted Plasma CVD

    Toff, M. R. M.; Hamzah, E.; Purniawan, A.


    Diamond is one form of carbon structure. The extreme hardness and high chemical resistant of diamond coatings determined that many works on this area relate to coated materials for tribological applications in biomedicine, as mechanical seals or cutting tools for hard machining operations. In the work, nanocrystalline diamond (NCD) coated tungsten carbide (WC) have been deposited by microwave assisted plasma chemical vapor deposition (MAPCVD) from CH4/H2 mixtures. Morphology of NCD was investigated by using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The quality of NCD is defined as ratio between diamond and non diamond and also full width at half maximum (FWHM) was determined using Raman spectra. The result found that the NCD structure can be deposited on WC surface using CH4/H2 gas mixture with grain size ˜20 nm to 100 nm. Increase %CH4 concentration due to increase the nucleation of NCD whereas decrease the quality of diamond. Based on Raman spectra, the quality of NCD is in the range ˜98.82-99.01% and 99.56-99.75% for NCD and microcrystalline (MCD), respectively. In addition, FWHM of NCD is high than MCD in the range of 8.664-62.24 cm-1 and 4.24-5.05 cm-1 for NCD and MCD respectively that indicate the crystallineity of NCD is smaller than MCD.

  6. Integrated diamond networks for quantum nanophotonics

    Hausmann, Birgit J M; Quan, Qimin; Maletinsky, Patrick; McCutcheon, Murray; Choy, Jennifer T; Babinec, Tom M; Kubanek, Alexander; Yacoby, Amir; Lukin, Mikhail D; Loncar, Marko


    Diamond is a unique material with exceptional physical and chemical properties that offers potential for the realization of high-performance devices with novel functionalities. For example diamond's high refractive index, transparency over wide wavelength range, and large Raman gain are of interest for the implementation of novel photonic devices. Recently, atom-like impurities in diamond emerged as an exceptional system for quantum information processing, quantum sensing and quantum networks. For these and other applications, it is essential to develop an integrated nanophotonic platform based on diamond. Here, we report on the realization of such an integrated diamond photonic platform, diamond on insulator (DOI), consisting of a thin single crystal diamond film on top of an insulating silicon dioxide/silicon substrate. Using this approach, we demonstrate diamond ring resonators that operate in a wide wavelength range, including the visible (630nm) and near-infrared (1,550nm). Finally, we demonstrate an int...

  7. The Design of Diamond Compton Telescope

    Hibino, Kinya; Okuno, Shoji; Yajima, Kaori; Uchihori, Yukio; Kitamura, Hisashi; Takashima, Takeshi; Yokota, Mamoru; Yoshida, Kenji


    We have developed radiation detectors using the new synthetic diamonds. The diamond detector has an advantage for observations of "low/medium" energy gamma rays as a Compton telescope. The primary advantage of the diamond detector can reduce the photoelectric effect in the low energy range, which is background noise for tracking of the Compton recoil electron. A concept of the Diamond Compton Telescope (DCT) consists of position sensitive layers of diamond-striped detector and calorimeter layer of CdTe detector. The key part of the DCT is diamond-striped detectors with a higher positional resolution and a wider energy range from 10 keV to 10 MeV. However, the diamond-striped detector is under development. We describe the performance of prototype diamond detector and the design of a possible DCT evaluated by Monte Carlo simulations.

  8. Anodic bonding of diamond to glass

    Fuentes, R. [Materials and Technologies Corp., Poughkeepsie, NY (United States); Trolio, L.M. [Geo-Centers, Inc., Fort Washington, MD (United States); Butler, J.E. [Naval Research Lab., Washington, DC (United States)


    A method is described for anodically bonding smooth nanocrystalline diamond films to glass substrates to form extremely flat diamond membranes with the smoothest side available of patterning absorber structures to form masks for proximity focused x-ray lithography.

  9. A new route to process diamond wires

    Marcello Filgueira


    Full Text Available We propose an original route to process diamond wires, denominated In Situ Technology, whose fabrication involves mechanical conformation processes, such as rotary forging, copper tubes restacking, and thermal treatments, such as sintering and recrystallisation of a bronze 4 wt.% diamond composite. Tensile tests were performed, reaching an ultimate tensile strength (UTS of 230 MPa for the diameter of Æ = 1.84 mm. Scanning electron microscopy showed the diamond crystals distribution along the composite rope during its manufacture, as well as the diamond adhesion to the bronze matrix. Cutting tests were carried out with the processed wire, showing a probable performance 4 times higher than the diamond sawing discs, however its probable performance was about 5 to 8 times less than the conventional diamond wires (pearl system due to the low abrasion resistance of the bronze matrix, and low adhesion between the pair bronze-diamond due to the use of not metallised diamond single crystals.

  10. Ohmic contacts to semiconducting diamond

    Zeidler, James R.; Taylor, M. J.; Zeisse, Carl R.; Hewett, C. A.; Delahoussaye, Paul R.


    Work was carried out to improve the electron beam evaporation system in order to achieve better deposited films. The basic system is an ion pumped vacuum chamber, with a three-hearth, single-gun e-beam evaporator. Four improvements were made to the system. The system was thoroughly cleaned and new ion pump elements, an e-gun beam adjust unit, and a more accurate crystal monitor were installed. The system now has a base pressure of 3 X 10(exp -9) Torr, and can easily deposit high-melting-temperature metals such as Ta with an accurately controlled thickness. Improved shadow masks were also fabricated for better alignment and control of corner contacts for electrical transport measurements. Appendices include: A Thermally Activated Solid State Reaction Process for Fabricating Ohmic Contacts to Semiconducting Diamond; Tantalum Ohmic Contacts to Diamond by a Solid State Reaction Process; Metallization of Semiconducting Diamond: Mo, Mo/Au, and Mo/Ni/Au; Specific Contact Resistance Measurements of Ohmic Contracts to Diamond; and Electrical Activation of Boron Implanted into Diamond.

  11. Raman spectral research on MPCVD diamond film

    YAN Yan; ZHANG Shulin; ZHAO Xinsheng; HAN Yisong; HOU Li


    Raman spectra of MPCVD diamond film have been studied. Based on the resonance size selection effect, we think that there is no nano-crystalline diamond in the sample and the Raman peak at 1145 cm-1 can not be considered as the characteristic peak of nano-crystalline diamond though it has been used as the characteristic peak of nano-crystalline diamond widely for many years.

  12. Medical applications of diamond particles & surfaces

    Roger J Narayan


    Full Text Available Diamond has been considered for use in several medical applications due to its unique mechanical, chemical, optical, and biological properties. In this paper, methods for preparing synthetic diamond surfaces and particles are described. In addition, recent developments involving the use of diamond in prostheses, sensing, imaging, and drug delivery applications are reviewed. These developments suggest that diamond-containing structures will provide significant improvements in the diagnosis and treatment of medical conditions over the coming years.

  13. Diamond and diamond-like films for transportation applications

    Perez, J.M.


    This section is a compilation of transparency templates which describe the goals of the Office of Transportation Materials (OTM) Tribology Program. The positions of personnel on the OTM are listed. The role and mission of the OTM is reviewed. The purpose of the Tribology Program is stated to be `to obtain industry input on program(s) in tribology/advanced lubricants areas of interest`. The objective addressed here is to identify opportunities for cost effective application of diamond and diamond-like carbon in transportation systems.

  14. The Machine within the Machine

    Katarina Anthony


    Although Virtual Machines are widespread across CERN, you probably won't have heard of them unless you work for an experiment. Virtual machines - known as VMs - allow you to create a separate machine within your own, allowing you to run Linux on your Mac, or Windows on your Linux - whatever combination you need.   Using a CERN Virtual Machine, a Linux analysis software runs on a Macbook. When it comes to LHC data, one of the primary issues collaborations face is the diversity of computing environments among collaborators spread across the world. What if an institute cannot run the analysis software because they use different operating systems? "That's where the CernVM project comes in," says Gerardo Ganis, PH-SFT staff member and leader of the CernVM project. "We were able to respond to experimentalists' concerns by providing a virtual machine package that could be used to run experiment software. This way, no matter what hardware they have ...

  15. Nanostructured diamond film deposition on curved surfaces of metallic temporomandibular joint implant

    Fries, Marc D; Vohra, Yogesh K [Department of Physics, University of Alabama at Birmingham (UAB), Birmingham, AL (United States)


    Microwave plasma chemical vapour deposition of nanostructured diamond films was carried out on curved surfaces of Ti-6Al-4V alloy machined to simulate the shape of a temporomandibular joint (TMJ) dental implant. Raman spectroscopy shows that the deposited films are uniform in chemical composition along the radius of curvature of the TMJ condyle. Thin film x-ray diffraction reveals an interfacial carbide layer and nanocrystalline diamond grains in this coating. Nanoindentation hardness measurements show an ultra-hard coating with a hardness value of 60{+-}5 GPa averaged over three samples. (rapid communication)

  16. RAPID COMMUNICATION: Nanostructured diamond film deposition on curved surfaces of metallic temporomandibular joint implant

    Fries, Marc D.; Vohra, Yogesh K.


    Microwave plasma chemical vapour deposition of nanostructured diamond films was carried out on curved surfaces of Ti-6Al-4V alloy machined to simulate the shape of a temporomandibular joint (TMJ) dental implant. Raman spectroscopy shows that the deposited films are uniform in chemical composition along the radius of curvature of the TMJ condyle. Thin film x-ray diffraction reveals an interfacial carbide layer and nanocrystalline diamond grains in this coating. Nanoindentation hardness measurements show an ultra-hard coating with a hardness value of 60+/-5 GPa averaged over three samples.

  17. Experience with low-alpha lattices at the Diamond Light Source

    Martin, I. P. S.; Rehm, G.; Thomas, C.; Bartolini, R.


    In this paper we present the experience at Diamond Light Source in the design, implementation, and operation of low momentum compaction factor lattices for the generation of short x-ray pulses and coherent THz radiation. The effects of higher-order terms in the expansion of the momentum compaction factor on beam dynamics are reviewed from a theoretical point of view, and the details of both high- and low-emittance solutions at Diamond are discussed. Measurements taken to characterize the lattices under a variety of machine conditions are presented, along with the practical limitations that exist as the momentum compaction factor is made to approach zero.

  18. Diamond Drilling Specification Manual and Course Outline.

    British Columbia Dept. of Education, Victoria.

    This publication presents the standards required of a person practicing diamond drilling in western Canada and provides an outline for teaching the skills and knowledge. It is divided into two parts. The Diamond Drilling Specification Manual establishes the levels of skill and knowledge required in the four certified levels of diamond drilling.…

  19. Ultratough single crystal boron-doped diamond

    Hemley, Russell J [Carnegie Inst. for Science, Washington, DC ; Mao, Ho-Kwang [Carnegie Inst. for Science, Washington, DC ; Yan, Chih-Shiue [Carnegie Inst. for Science, Washington, DC ; Liang, Qi [Carnegie Inst. for Science, Washington, DC


    The invention relates to a single crystal boron doped CVD diamond that has a toughness of at least about 22 MPa m.sup.1/2. The invention further relates to a method of manufacturing single crystal boron doped CVD diamond. The growth rate of the diamond can be from about 20-100 .mu.m/h.

  20. Vector modeling and track simulation in axial turn-milling motion

    JIANG Zeng-hui; JIA Chun-de


    Through vector analysis the kinetic vector model is built in a machining cylinder surface through axial turn-milling. When building a kinetic vector model in the machining field, machining through axial turn-milling and using equilateral triangles and square prism surfaces, the kinetic vector model is given any equilateral polygon prismic surface. Kinetic tracks are simulated through these kinetic models respectively, thus it can be seen that the axial turn-milling is a very effective method in manufacturing any equilateral, polygon, prismic surface.

  1. Diamonds at the golden point

    Katarina Anthony


    Alongside the CMS Pixel Luminosity Telescope (PLT) – installed last month (see here) – lie diamond detectors. No ordinary gems, these lab-grown diamonds will be playing a vital role in Run 2: differentiating signals from collision products with those from the beam background.   The BCM detector's green "c-shaped" printed circuit board is mounted on the PLT/BCM carbon-fibre carriage ready for installation. Earlier this year, the CMS BRIL project installed beam condition monitors (BCM) at the heart of the CMS detector. Designed to measure the online luminosity and beam background as close as possible to the LHC beam pipe, the BCMs use radiation-hard diamonds to differentiate between background and collision signals. The BCM also protects the CMS silicon trackers from damaging beam losses, by aborting the beam if the signal currents measured are above an acceptable threshold. These new BCMs are designed with Run 2 bunches in mind. &ldq...

  2. Pulsed laser deposition of metallic films on the surface of diamond particles for diamond saw blades

    Jiang Chao [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, WuHan, Hubei 430074 (China); Luo Fei [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, WuHan, HuBei 430074 (China); Long Hua [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China); Hu Shaoliu [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China); Li Bo [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China); Wang Youqing [State Key Laboratory of Laser Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China)]. E-mail:


    Ti or Ni films have been deposited on the diamond particle surfaces by pulsed laser deposition. Compressive resistance of the uncoated and coated diamond particles was measured, respectively, in the experiments. The compressive resistance of the Ti-coated diamonds particles was found much higher than that of the uncoated ones. It increased by 39%. The surface morphology is observed by the metallography microscope. The surface of the uncoated diamonds particles had many hollows and flaws, while the surface of Ni-coated diamond particles was flat and smooth, and the surface of Ti-coated diamond particles had some metal masses that stood out of the surface of the Ti-coated film. The components of the metallic films of diamond particles were examined by X-ray diffractometry (XRD). TiC was found formed on the Ti-coated diamond surface, which resulted in increased surface bonding strength between the diamond particles and the Ti films. Meanwhile, TiC also favored improving the bonding strength between the coated diamond particles and the binding materials. Moreover, the bending resistance of the diamond saw blade made of Ti-coated diamond was drastically higher than that of other diamond saw blades, which also played an important role in improving the blade's cutting ability and lifetime. Therefore, it was most appropriate that the diamond saw blade was made of Ti-coated diamond particles rather than other materials.

  3. Turn by Turn Measurements at the KEK-ATF

    Renier, Y; Tomas, R; Wendt, M; Eddy, N; Kubo, K; Kuroda, S; Naito, T; Okugi, T; Terunuma, N; Urakawa, J


    The ATF damping ring has been upgraded with new read-out electronics for the beam position monitors (BPM), capable to acquire the beam orbits on a turn-by-turn basis, as well as in a high resolution averaging mode. The new BPM system allows to improve optic corrections and to achieve an even smaller vertical emittance (<2pm). Experimental results are presented based on turn-by-turn beam orbit measurements in the ring, for estimating the β functions and dispersion along the lattice. A fast method to measure spectral line amplitude in a few turns is also presented, including the evaluation of chromaticity.

  4. CNC Turning Technician. A Competency-Based Instructional System.

    Sloan, Kelly; Hilley, Robert

    This competency-based curriculum guide for instructing students in using computer numerically controlled (CNC) turning machines is one of a series of instructional guides for the machinist field developed in Oklahoma. Although developed jointly with Baxter Technologies Corporation and oriented toward the Baxter Vo-Tec 2000 Future Builder CNC…

  5. CNC Turning Technician. A Competency-Based Instructional System.

    Sloan, Kelly; Hilley, Robert

    This competency-based curriculum guide for instructing students in using computer numerically controlled (CNC) turning machines is one of a series of instructional guides for the machinist field developed in Oklahoma. Although developed jointly with Baxter Technologies Corporation and oriented toward the Baxter Vo-Tec 2000 Future Builder CNC…

  6. Diamonds on Diamond: structural studies at extreme conditions on the Diamond Light Source.

    McMahon, M I


    Extreme conditions (EC) research investigates how the structures and physical and chemical properties of materials change when subjected to extremes of pressure and temperature. Pressures in excess of one million times atmospheric pressure can be achieved using a diamond anvil cell, and, in combination with high-energy, micro-focused radiation from a third-generation synchrotron such as Diamond, detailed structural information can be obtained using either powder or single-crystal diffraction techniques. Here, I summarize some of the research drivers behind international EC research, and then briefly describe the techniques by which high-quality diffraction data are obtained. I then highlight the breadth of EC research possible on Diamond by summarizing four examples from work conducted on the I15 and I19 beamlines, including a study which resulted in the first research paper from Diamond. Finally, I look to the future, and speculate as to the type of EC research might be conducted at Diamond over the next 10 years.

  7. Analysing a Relationship Between Wheel Wear and Cutting Forces During Diamond Grinding

    M. A. Shavva


    Full Text Available In diamond grinding cutting forces affect the quality of the machined surface. We can estimate a wear rate of the diamond wheel by the magnitude of the forces and promptly resort to the restoration of its cutting properties. To solve this problem it is necessary to define a relationship between grinding wheel wear and cutting forces. There was no this dependence found in the sources of literature.The forces acting on a single worn diamond grain are considered to find the relationship between wheel wear and cutting forces. The main forces acting on the diamond grain are such as a reaction force of machining material, a frictional force over a worn place of the grain, and a total pressure on the contact surface of the grain and machining material. According to calculation results, in grinding the cutting forces are proportional to the hardness of machining material, and depend on the grain wear, as well as on the process operation conditions.The paper presents a technique for calculating the number of cutting (active grains per unit surface of diamond wheel to determine a total cutting force in grinding. The number of cutting grains depends on the properties of diamond wheel and on the operation conditions of grinding process.During grinding a total cutting force is calculated through the single grain cutting force, the number of cutting grains per unit surface of the grinding wheel and the contact area between the wheel and the work piece. Theoretical calculation of the forces is based on the condition that protrusions of all cutting grains are identical and all grains have a maximum wear, i.e. maximum worn place of grain.Calculations based on proposed theoretical formulas are compared with the calculations from the empirical formulas given in the literature. Varying the operation conditions of grinding makes the comparison. Convergence of results in the range of 5-20% is regarded as acceptable.On the BMSTU base flat diamond grinding of tungsten

  8. Quo vadis, Intelligent Machine?

    Rosemarie Velik


    Full Text Available Artificial Intelligence (AI is a branch of computer science concerned with making computers behave like humans. At least this was the original idea. However, it turned out that this is no task easy to be solved. This article aims to give a comprehensible review on the last 60 years of artificial intelligence taking a philosophical viewpoint. It is outlined what happened so far in AI, what is currently going on in this research area, and what can be expected in future. The goal is to mediate an understanding for the developments and changes in thinking in course of time about how to achieve machine intelligence. The clear message is that AI has to join forces with neuroscience and other brain disciplines in order to make a step towards the development of truly intelligent machines.

  9. Machine Learning

    CERN. Geneva


    Machine learning, which builds on ideas in computer science, statistics, and optimization, focuses on developing algorithms to identify patterns and regularities in data, and using these learned patterns to make predictions on new observations. Boosted by its industrial and commercial applications, the field of machine learning is quickly evolving and expanding. Recent advances have seen great success in the realms of computer vision, natural language processing, and broadly in data science. Many of these techniques have already been applied in particle physics, for instance for particle identification, detector monitoring, and the optimization of computer resources. Modern machine learning approaches, such as deep learning, are only just beginning to be applied to the analysis of High Energy Physics data to approach more and more complex problems. These classes will review the framework behind machine learning and discuss recent developments in the field.

  10. Diamond micro-milling of lithium niobate for sensing applications

    Huo, Dehong; Jie Choong, Zi; Shi, Yilun; Hedley, John; Zhao, Yan


    Lithium niobate (LiNbO3) is a crystalline material which is widely applied in surface acoustic wave, microelectromechanical systems (MEMS), and optical devices, owing to its superior physical, optical, and electronic properties. Due to its low toughness and chemical inactivity, LiNbO3 is considered to be a hard-to-machine material and has been traditionally left as as an inert substrate upon which other micro structures are deposited. However, in order to make use of its superior material properties and increase efficiency, the fabrication of microstructures directly on LiNbO3 is in high demand. This paper presents an experimental investigation on the micro machinability of LiNbO3 via micro milling with the aim of obtaining optimal process parameters. Machining of micro slots was performed on Z-cut LiNbO3 wafers using single crystal diamond tools. Surface and edge quality, cutting forces, and the crystallographic effect were examined and characterized. Ductile mode machining of LiNbO3 was found to be feasible at a low feed rate and small depth of cut. A strong crystallographic effect on the machined surface quality was also observed. Finally, some LiNbO3 micro components applicable to sensing applications were fabricated.

  11. Influence of particle size on Cutting Forces and Surface Roughness in Machining of B4Cp - 6061 Aluminium Matrix Composites

    Hiremath, Vijaykumar; Badiger, Pradeep; Auradi, V.; Dundur, S. T.; Kori, S. A.


    Amongst advanced materials, metal matrix composites (MMC) are gaining importance as materials for structural applications in particular, particulate reinforced aluminium MMCs have received considerable attention due to their superior properties such as high strength to weight ratio, excellent low-temperature performance, high wear resistance, high thermal conductivity. The present study aims at studying and comparing the machinability aspects of B4Cp reinforced 6061Al alloy metal matrix composites reinforced with 37μm and 88μm particulates produced by stir casting method. The micro structural characterization of the prepared composites is done using Scanning Electron Microscopy equipped with EDX analysis (Hitachi Su-1500 model) to identify morphology and distribution of B4C particles in the 6061Al matrix. The specimens are turned on a conventional lathe machine using a Polly crystalline Diamond (PCD) tool to study the effect of particle size on the cutting forces and the surface roughness under varying machinability parameters viz., Cutting speed (29-45 m/min.), Feed rate (0.11-0.33 mm/rev.) and depth of cut (0.5-1mm). Results of micro structural characterization revealed fairly uniform distribution of B4C particles (in both cases i.e., 37μm and 88μm) in 6061Al matrix. The surface roughness of the composite is influenced by cutting speed. The feed rate and depth of cut have a negative influence on surface roughness. The cutting forces decreased with increase in cutting speed whereas cutting forces increased with increase in feed and depth of cut. Higher cutting forces are noticed while machining Al6061 base alloy compared to reinforced composites. Surface finish is high during turning of the 6061Al base alloy and surface roughness is high with 88μm size particle reinforced composites. As the particle size increases Surface roughness also increases.

  12. Do Someolle a Good Turn



    "You've done a number of favors for me," Brewster said,"so allow me to do you a good turn. Let me take you out to lunch today." Slightly dizzy, Brewster's friend agreed. He hadn't expected Brewster to do him a good turn. To do someone a good turn is to do something nice or helpful for someone.

  13. An induction heating diamond anvil cell for high pressure and temperature micro-Raman spectroscopic measurements.

    Shinoda, Keiji; Noguchi, Naoki


    A new external heating configuration is presented for high-temperature diamond anvil cell instruments. The supporting rockers are thermally excited by induction from an externally mounted copper coil passing a 30 kHz alternating current. The inductive heating configuration therefore avoids the use of breakable wires, yet is capable of cell temperatures of 1100 K or higher. The diamond anvil cell has no resistive heaters, but uses a single-turn induction coil for elevating the temperature. The induction coil is placed near the diamonds and directly heats the tungsten carbide rockers that support the diamond. The temperature in the cell is determined from a temperature-power curve calibrated by the ratio between the intensities of the Stokes and anti-Stokes Raman lines of silicon. The high-pressure transformation of quartz to coesite is successfully observed by micro-Raman spectroscopy using this apparatus. The induction heating diamond anvil cell is thus a useful alternative to resistively heated diamond anvil cells.

  14. CVD diamond for electronic devices and sensors


    Synthetic diamond is diamond produced by using chemical or physical processes. Like naturally occurring diamond it is composed of a three-dimensional carbon crystal. Due to its extreme physical properties, synthetic diamond is used in many industrial applications, such as drill bits and scratch-proof coatings, and has the potential to be used in many new application areas A brand new title from the respected Wiley Materials for Electronic and Optoelectronic Applications series, this title is the most up-to-date resource for diamond specialists. Beginning with an introduction to the pr

  15. Diamond Sensors for Energy Frontier Experiments

    Schnetzer, Steve


    We discuss the use of diamond sensors in high-energy, high-i ntensity collider experiments. Re- sults from diamond sensor based beam conditions monitors in the ATLAS and CMS experiments at the CERN Large Hadron Collider (LHC) are presented and pla ns for diamond based luminosity monitors for the upcoming LHC run are described. We describe recent measurements on single crystal diamond sensors that indicate a polarization effec t that causes a reduction of charge col- lection efficiency as a function of particle flux. We conclude by describing new developments on the promising technology of 3D diamond sensors.

  16. Nanocrystalline diamond films for biomedical applications

    Pennisi, Cristian Pablo; Alcaide, Maria


    performance of nanocrystalline diamond films is reviewed from an application-specific perspective, covering topics such as enhancement of cellular adhesion, anti-fouling coatings, non-thrombogenic surfaces, micropatterning of cells and proteins, and immobilization of biomolecules for bioassays. In order......Nanocrystalline diamond films, which comprise the so called nanocrystalline diamond (NCD) and ultrananocrystalline diamond (UNCD), represent a class of biomaterials possessing outstanding mechanical, tribological, and electrical properties, which include high surface smoothness, high corrosion...... resistance, chemical inertness, superior electrochemical behavior, biocompatibility, and nontoxicity. These properties have positioned the nanocrystalline diamond films as an attractive class of materials for a range of therapeutic and diagnostic applications in the biomedical field. Consequently...

  17. Transparent nanocrystalline diamond coatings and devices

    Sumant, Anirudha V.; Khan, Adam


    A method for coating a substrate comprises producing a plasma ball using a microwave plasma source in the presence of a mixture of gases. The plasma ball has a diameter. The plasma ball is disposed at a first distance from the substrate and the substrate is maintained at a first temperature. The plasma ball is maintained at the first distance from the substrate, and a diamond coating is deposited on the substrate. The diamond coating has a thickness. Furthermore, the diamond coating has an optical transparency of greater than about 80%. The diamond coating can include nanocrystalline diamond. The microwave plasma source can have a frequency of about 915 MHz.

  18. Electron Microscopy of Natural and Epitaxial Diamond

    Posthill, J. B.; George, T.; Malta, D. P.; Humphreys, T. P.; Rudder, R. A.; Hudson, G. C.; Thomas, R. E.; Markunas, R. J.


    Semiconducting diamond films have the potential for use as a material in which to build active electronic devices capable of operating at high temperatures or in high radiation environments. Ultimately, it is preferable to use low-defect-density single crystal diamond for device fabrication. We have previously investigated polycrystalline diamond films with transmission electron microscopy (TEM) and scanning electron microscopy (SEM), and homoepitaxial films with SEM-based techniques. This contribution describes some of our most recent observations of the microstructure of natural diamond single crystals and homoepitaxial diamond thin films using TEM.

  19. Selected Bibliography II-Diamond Surface Chemistry


    34Scanning Tunneling Microscopy of Polished Diamond Surfaces" JNL: Appl. Surf. Sci. REF: 62(4) (1992) 263-8 91 AUTHOR: Vazquez L., Martin -Gago J. A...Absorption in Semiconducting Synthetic Diamond" JNL: Physical Review REF: 140 (1965) A1272 AUTHOR: Keown R. TITLE: "Energy Bands in Diamond" JNL...34Determination of Optical Constant of Diamond Thin Films" JNL: Proc. SPIE-Int. Soc. Opt. Eng. REF: 1759(Diamond Opt. V) (1992) 218-23 AUTHOR: Fazzio A., Martins

  20. Diamond Ablators for Inertial Confinement Fusion

    Biener, J; Mirkarimi, P B; Tringe, J W; Baker, S L; Wang, Y M; Kucheyev, S O; Teslich, N E; Wu, K J; Hamza, A V; Wild, C; Woerner, E; Koidl, P; Bruehne, K; Fecht, H


    Diamond has a unique combination of physical properties for the inertial confinement fusion ablator application, such as appropriate optical properties, high atomic density, high yield strength, and high thermal conductivity. Here, we present a feasible concept to fabricate diamond ablator shells. The fabrication of diamond capsules is a multi-step process, which involves diamond chemical vapor deposition on silicon mandrels followed by polishing, microfabrication of holes, and removing of the silicon mandrel by an etch process. We also discuss the pros and cons of coarse-grained optical quality and nanocrystalline chemical vapor deposition diamond films for the ablator application.

  1. Microplasma device architectures with various diamond nanostructures

    Kunuku, Srinivasu; Jothiramalingam Sankaran, Kamatchi; Leou, Keh-Chyang; Lin, I.-Nan


    Diamond nanostructures (DNSs) were fabricated from three different morphological diamonds, microcrystalline diamond (MCD), nanocrystalline diamond (NCD), and ultrananocrystalline diamond (UNCD) films, using a reactive ion etching method. The plasma illumination (PI) behavior of microplasma devices using the DNSs and the diamond films as cathode were investigated. The Paschen curve approach revealed that the secondary electron emission coefficient (γ value) of diamond materials is similar irrespective of the microstructure (MCD, NCD, and UNCD) and geometry of the materials (DNSs and diamond films). The diamond materials show markedly larger γ-coefficient than conventional metallic cathode materials such as Mo that resulted in markedly better PI behavior for the corresponding microplasma devices. Moreover, the PI behavior, i.e. the voltage dependence of plasma current density (J pl‑V), plasma density (n e‑V), and the robustness of the devices, varied markedly with the microstructure and geometry of the cathode materials that was closely correlated to the electron field emission (EFE) properties of the cathode materials. The UNCD nanopillars, possessing good EFE properties, resulted in superior PI behavior, whereas the MCD diamond films with insufficient EFE properties led to inferior PI behavior. Consequently, enhancement of plasma characteristics is the collective effects of EFE behavior and secondary electron emission characteristics of diamond-based cathode materials.

  2. Effects of diamond magnetism on the microstructure of electrodeposited diamond composites

    Lu Huiyang; Li Yundong; Huang Zhiwei; Go Huiyan


    Electroformed diamond tools have been used for many years in grinding and cutting fields while electrodeposited diamond composite coatings have been widely studied due to their desirable hardness, wear and corrosion resistance. This article eports the detrimental impact of diamond magnetism on the composites microstructure and gives explanations. Microstructure differences between composites that, respectively, contained no - further - treated diamond, magnetism - strengthening treated diamond and magnetism weakening treated diamond were carefully observed. It is shown that diamond magnetization treatment drastically harms the composite microstructure (e. G. , roughening the coating surface, coarsening the matrix grain, and more seriously, reducing the mechanical retention of diamond grains in the matrix) while demagnetization treatment does the opposite. All the observed facts could be explained by the electromagnetic interaction between magnetic fields produced by magnetic diamond grains and electric current (moving cations) during the electrodeposition process.

  3. Machining characteristics of complex prism pattern on electroplated roll by copper

    Tae-Jin JE; Sang-Cheon PARK; Kang-Won LEE; Yeong-Eun YOO; Doo-Sun CHOI; Kyung-Hyun WHANG; Myung-Chang KANG


    The BLU (back light unit)is the core component of the LCD for notebook, mobile-phone, navigation, as well as large sized TV, PID (public information display), etc. In order to enhance optical efficiency of LCD, optical films with the uniform prism patterns have been used for BLU by stacking two films up orthogonally. In this case, light interference-phenomenon occurred such as Morie, wet-out, u-turning, etc. It caused several problems such as low brightness, spots and stripes in LCD. Recently, the high-luminance micro complex prism patterns are actively studied to avoid the light interference-phenomenon and enhance the optical efficiency. In this study, the roll master to manufacture complex micro prism pattern film was machined by using the high precision lathe. The machined patterns on the roll master were 50, 45, 40, 35, 30, 25, 20, 15, 10 and 5μm in the pitch with 25.0, 22.5, 20.0, 17.5, 15.0, 12.5, 10.0, 7.5, 5.0 and 2.5 μm in the peak height, respectively. The roll was 2 000 mm in length and 320 mm in diameter. The electroplated roll by copper and the natural single crystal diamond tool was used for machining the patterns. The cutting force was measured and analyzed for each cutting condition by using the dynamometer. The chips and the surfaces after being machined were analyzed by SEM and microscope.

  4. Laser Machining of Melt Infiltrated Ceramic Matrix Composite

    Jarmon, D. C.; Ojard, G.; Brewer, D.


    As interest grows in considering the use of ceramic matrix composites for critical components, the effects of different machining techniques, and the resulting machined surfaces, on strength need to be understood. This work presents the characterization of a Melt Infiltrated SiC/SiC composite material system machined by different methods. While a range of machining approaches were initially considered, only diamond grinding and laser machining were investigated on a series of tensile coupons. The coupons were tested for residual tensile strength, after a stressed steam exposure cycle. The data clearly differentiated the laser machined coupons as having better capability for the samples tested. These results, along with micro-structural characterization, will be presented.

  5. Designing shallow donors in diamond

    Moussa, Jonathan


    The production of n-type semiconducting diamond has been a long-standing experimental challenge. The first-principles simulation of shallow dopants in semiconductors has been a long-standing theoretical challenge. A desirable theoretical goal is to identify impurities that will act as shallow donors in diamond and assess their experimental viability. I will discuss this identification process for the LiN4 donor complex. It builds a scientific argument from several models and computational results in the absence of computational tools that are both trustworthy and computationally tractable for this task. I will compare the theoretical assessment of viability with recent experimental efforts to co-dope diamond with lithium and nitrogen. Finally, I discuss the computational tools needed to facilitate future work on this problem and some preliminary simulations of donors near diamond surfaces. Sandia National Laboratories is a multi-program lab managed and operated by Sandia Corp., a wholly owned subsidiary of Lockheed Martin Corp., for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  6. On a remarkable composite Diamond

    Escher, B.G.


    In June 1937 the State Museum of Geology and Mineralogy at Leiden received from Mr. A.S. Dresden at Amsterdam a diamond crystal of a hitherto unknown shape. The crystal is colourless and transparent. Mr. J. Bolman determined its weight at 0.1698 g and its specific gravity at 3.4165.

  7. Dust Emission Induced By Friction Modifications At Tool Chip Interface In Dry Machining In MMCp

    Kremer, Arnaud; El Mansori, Mohamed


    This paper investigates the relationship between dust emission and tribological conditions at the tool-chip interface when machining Metal Matrix composite reinforced with particles (MMCp) in dry mode. Machining generates aerosols that can easily be inhaled by workers. Aerosols may be composed of oil mist, tool material or alloying elements of workpiece material. Bar turning tests were conducted on a 2009 aluminum alloy reinforced with different level of Silicon Carbide particles (15, 25 and 35% of SiCp). Variety of PCD tools and nanostructured diamond coatings were used to analyze their performances on air pollution. A spectrometer was used to detect airborne aerosol particles in the size range between 0.3μm to 20 μm and to sort them in 15 size channels in real time. It was used to compare the effects of test parameters on dust emission. Observations of tool face and chip morphology reveal the importance of friction phenomena. It was demonstrated that level of friction modifies chip curvature and dust emission. The increase of level of reinforcement increase the chip segmentation and decrease the contact length and friction area. A "running in" phenomenon with important dust emission appeared with PCD tool due to the tool rake face flatness. In addition dust generation is more sensitive to edge integrity than power consumption.

  8. Motherhood and the Machine

    Miglena Nikolchina


    Full Text Available In her conceptualization of the human as defined by the capacity for revolt Kristeva unavoidably touches upon issues of robotization, technology, and the virtual. The concepts of animal and machine, however, although they do appear occasionally and in important ways, are never at the focus of her inquiries and are absent in her “New Forms of Revolt.” Yet these two concepts to a large extent define the field of contemporary philosophical debates of the human giving rise to three major theoretical orientations. On the one hand, there is the trend which tries to come to terms with technological novelties and the merging of human and machine that they imply. This trend unfolds under the rubric of “transhuman” or “posthuman” and of the “enhancement” of man. The second trend predominates in animal studies. Mostly in an ethical perspective but also ontologically, this trend, to which Derrida’s later writing made a significant contribution, questions the idea of the “human exception” and the rigorous distinction between man and animal on which this exception rests. While apparently antagonistic, both trends align the human with the animal and oppose it to technology. The third trend collapses the distinctions on which the previous two rely through the lens of biopolitics: drawing on Heidegger, Kojève, and Foucault, it regards contemporary technological transformations as amounting to the animalization of man.  The human disappears in the animal, in the machine, or in the indistinguishability of the two, confirming what Agamben has described as the inoperativeness of the anthropological machine. The present text turns to Kristeva’s conceptions of motherhood and revolt as introducing a powerful inflection in this tripartite field. Remarkably, it is precisely new sagas of rebellious machines like Battlestar “Galactica” that foreground the relevance of Kristeva’s approach.

  9. Ultra-precision diamond milling of aspheric microlens array

    Chen, Chun-Chieh; Huang, Chien-Yao; Cheng, Yuan-Chieh; Hsu, Wei-Yao


    The applications of AMLA (aspheric micro lens array) have been frequently required in opto-electro industries, such as optical communication, contact image sensor (CIS) module of scanner, wafer level optics, etc. In addition to the typical requirements of aspheric lens, for instance form accuracy and surface roughness, the pitch error of each micro lens has been highly required. Three ultra-precision freeform machining methods have been widely applied for the manufacturing of AMLA, namely fast tool servo, slow tool servo and diamond milling. UPDM (Ultra-precision diamond milling) have the advantage with no tool interference problem in comparison with tool servo machining techniques. In this paper, the tool setting error compensation method and the tool path of UPDM has been developed for the fabrication of a 5 by 5 AMLA model. The form accuracy and surface roughness of each lenses of the AMLA was less than 0.2μm and 5nm, respectively. And the pitch error of each micro lens was less than 2μm in 25 micro lenses.

  10. Optimum selection of high performance mirror substrates for diamond finishing

    Woodard, Kenneth S.; Comstock, Lovell E.; Wamboldt, Leonard; Sutherland, James S.


    Due to advances in manufacturing processes, the substrate options for high performance diamond machined mirrors are expanding. Fewer compromises have to be made to achieve the needed weight, stiffness and finish while maintaining reasonable costs. In addition to the traditional mirror materials like aluminum and beryllium, there are some less common materials that can now be included in the trade space that fill the cost and performance continuum between wrought aluminum and beryllium mirrors. Aluminum and beryllium, respectively, had been the low cost/fair performance and very high cost/very high performance bounds for substrate selection. These additional substrates provide multiple near net shape blank options and processes, mostly within these bounds, that can be considered in a mirror cost versus performance trade analysis. This paper will include a summary of some advances in manufacturing processes that provide more substrate options for diamond machined mirrors with some sample performance analysis and data. This is merged with the traditional substrate options to illustrate the now larger mirror substrate trade space. Some benchmark structural analysis is provided to back up a generic mirror design trade study.


    Alberto JIMÉNEZ


    Full Text Available Stability detection in machining processes is an essential component for the design of efficient machining processes. Automatic methods are able to determine when instability is happening and prevent possible machine failures. In this work a variety of methods are proposed for detecting stability anomalies based on the measured forces in the radial turning process of superalloys. Two different methods are proposed to determine instabilities. Each one is tested on real data obtained in the machining of Waspalloy, Haynes 282 and Inconel 718. Experimental data, in both Conventional and High Pressure Coolant (HPC environments, are set in four different states depending on materials grain size and Hard-ness (LGA, LGS, SGA and SGS. Results reveal that PCA method is useful for visualization of the process and detection of anomalies in online processes.

  12. Thermal diffusion boron doping of single-crystal natural diamond

    Seo, Jung-Hun; Wu, Henry; Mikael, Solomon; Mi, Hongyi; Blanchard, James P.; Venkataramanan, Giri; Zhou, Weidong; Gong, Shaoqin; Morgan, Dane; Ma, Zhenqiang


    With the best overall electronic and thermal properties, single crystal diamond (SCD) is the extreme wide bandgap material that is expected to revolutionize power electronics and radio-frequency electronics in the future. However, turning SCD into useful semiconductors requires overcoming doping challenges, as conventional substitutional doping techniques, such as thermal diffusion and ion implantation, are not easily applicable to SCD. Here we report a simple and easily accessible doping strategy demonstrating that electrically activated, substitutional doping in SCD without inducing graphitization transition or lattice damage can be readily realized with thermal diffusion at relatively low temperatures by using heavily doped Si nanomembranes as a unique dopant carrying medium. Atomistic simulations elucidate a vacancy exchange boron doping mechanism that occurs at the bonded interface between Si and diamond. We further demonstrate selectively doped high voltage diodes and half-wave rectifier circuits using such doped SCD. Our new doping strategy has established a reachable path toward using SCDs for future high voltage power conversion systems and for other novel diamond based electronic devices. The novel doping mechanism may find its critical use in other wide bandgap semiconductors.

  13. Diamond/diamond-like carbon coated nanotube structures for efficient electron field emission

    Dimitrijevic, Steven (Inventor); Withers, James C. (Inventor); Loutfy, Raouf O. (Inventor)


    The present invention is directed to a nanotube coated with diamond or diamond-like carbon, a field emitter cathode comprising same, and a field emitter comprising the cathode. It is also directed to a method of preventing the evaporation of carbon from a field emitter comprising a cathode comprised of nanotubes by coating the nanotube with diamond or diamond-like carbon. In another aspect, the present invention is directed to a method of preventing the evaporation of carbon from an electron field emitter comprising a cathode comprised of nanotubes, which method comprises coating the nanotubes with diamond or diamond-like carbon.

  14. Diamond-modified AFM probes: from diamond nanowires to atomic force microscopy-integrated boron-doped diamond electrodes.

    Smirnov, Waldemar; Kriele, Armin; Hoffmann, René; Sillero, Eugenio; Hees, Jakob; Williams, Oliver A; Yang, Nianjun; Kranz, Christine; Nebel, Christoph E


    In atomic force microscopy (AFM), sharp and wear-resistant tips are a critical issue. Regarding scanning electrochemical microscopy (SECM), electrodes are required to be mechanically and chemically stable. Diamond is the perfect candidate for both AFM probes as well as for electrode materials if doped, due to diamond's unrivaled mechanical, chemical, and electrochemical properties. In this study, standard AFM tips were overgrown with typically 300 nm thick nanocrystalline diamond (NCD) layers and modified to obtain ultra sharp diamond nanowire-based AFM probes and probes that were used for combined AFM-SECM measurements based on integrated boron-doped conductive diamond electrodes. Analysis of the resonance properties of the diamond overgrown AFM cantilevers showed increasing resonance frequencies with increasing diamond coating thicknesses (i.e., from 160 to 260 kHz). The measured data were compared to performed simulations and show excellent correlation. A strong enhancement of the quality factor upon overgrowth was also observed (120 to 710). AFM tips with integrated diamond nanowires are shown to have apex radii as small as 5 nm and where fabricated by selectively etching diamond in a plasma etching process using self-organized metal nanomasks. These scanning tips showed superior imaging performance as compared to standard Si-tips or commercially available diamond-coated tips. The high imaging resolution and low tip wear are demonstrated using tapping and contact mode AFM measurements by imaging ultra hard substrates and DNA. Furthermore, AFM probes were coated with conductive boron-doped and insulating diamond layers to achieve bifunctional AFM-SECM probes. For this, focused ion beam (FIB) technology was used to expose the boron-doped diamond as a recessed electrode near the apex of the scanning tip. Such a modified probe was used to perform proof-of-concept AFM-SECM measurements. The results show that high-quality diamond probes can be fabricated, which are

  15. Machine Learning

    Chikkagoudar, Satish; Chatterjee, Samrat; Thomas, Dennis G.; Carroll, Thomas E.; Muller, George


    The absence of a robust and unified theory of cyber dynamics presents challenges and opportunities for using machine learning based data-driven approaches to further the understanding of the behavior of such complex systems. Analysts can also use machine learning approaches to gain operational insights. In order to be operationally beneficial, cybersecurity machine learning based models need to have the ability to: (1) represent a real-world system, (2) infer system properties, and (3) learn and adapt based on expert knowledge and observations. Probabilistic models and Probabilistic graphical models provide these necessary properties and are further explored in this chapter. Bayesian Networks and Hidden Markov Models are introduced as an example of a widely used data driven classification/modeling strategy.

  16. Machine Learning in Medicine.

    Deo, Rahul C


    Spurred by advances in processing power, memory, storage, and an unprecedented wealth of data, computers are being asked to tackle increasingly complex learning tasks, often with astonishing success. Computers have now mastered a popular variant of poker, learned the laws of physics from experimental data, and become experts in video games - tasks that would have been deemed impossible not too long ago. In parallel, the number of companies centered on applying complex data analysis to varying industries has exploded, and it is thus unsurprising that some analytic companies are turning attention to problems in health care. The purpose of this review is to explore what problems in medicine might benefit from such learning approaches and use examples from the literature to introduce basic concepts in machine learning. It is important to note that seemingly large enough medical data sets and adequate learning algorithms have been available for many decades, and yet, although there are thousands of papers applying machine learning algorithms to medical data, very few have contributed meaningfully to clinical care. This lack of impact stands in stark contrast to the enormous relevance of machine learning to many other industries. Thus, part of my effort will be to identify what obstacles there may be to changing the practice of medicine through statistical learning approaches, and discuss how these might be overcome.

  17. Ultra-precision ductile grinding of BK7 using super abrasive diamond wheel

    ZHAO Qingliang; Brinksmeier Ekkard; Riemer Oltmann; Rickens Kai


    In this paper,a novel conditioning technique using copper bonded diamond grinding wheels of 91 μm grain size and electrolytic in-process dressing (ELID) is first developed to precisely and effectively condition a nickelelectroplated monolayer coarse-grained diamond grinding wheel of 151 μm grain size.Under optimised conditioning parameters,the super abrasive diamond wheel was well conditioned in terms of a minimized run-out error and flattened diamond grain surfaces of constant peripheral envelope.The conditioning force was monitored by a force transducer,while the modified wheel surface status was in-situ monitored by a coaxial optical distance measurement system.Finally,the grinding experiment on BK7 was conducted using the well-conditioned wheel with the corresponding surface morphology and subsurface damage measured by atomic force microscope (AFM) and scanning electric microscope (SEM),respectively.The experimental result shows that the newly developed conditioning technique is applicable and feasible to ductile grinding optical glass featuring nano scale surface roughness,indicating the potential of super abrasive diamond wheels in ductile machining brittle materials.

  18. Machine testning

    De Chiffre, Leonardo

    This document is used in connection with a laboratory exercise of 3 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercise includes a series of tests carried out by the student on a conventional and a numerically controled lathe, respectively. This document...

  19. Representational Machines

    Petersson, Dag; Dahlgren, Anna; Vestberg, Nina Lager

    to the enterprises of the medium. This is the subject of Representational Machines: How photography enlists the workings of institutional technologies in search of establishing new iconic and social spaces. Together, the contributions to this edited volume span historical epochs, social environments, technological...


    L B Abhang


    Full Text Available To eliminate health and environmental problems caused by using conventional cutting fluid in the metal cutting industry, a new economical and practical approach to minimum quantity of lubrication machining technique is developed. Turning is a widely used metal removal process in manufacturing industry that involves generation of high cutting forces and temperature. Lubrication becomes critical to minimize the effects of these forces and temperature on cutting tool and work piece. Strained environment is a global problem. In metalcutting industry the use of coolant has become more problematic in terms of both employee health and environmental pollution. It is said that the use of coolant forms approximately 8-16 % of the total production costs. Development of lubricants that is eco-friendly and economically is acquiring importance. In this context, using minimum quantity of lubrication of boric acid mixed with base oil SAE 40 has proved to be a feasible alternative to the conventional cutting fluid. In the present work 10% boric acid by weight mixed with base oil SAE 40 is used as a MQL in turning process. Variations in cutting (lubricant force, cutting temp, chip thickness and surface roughness are studied under different machining conditions. The results indicate that there is a considerable improvement in machining performance with MQL assisted machining compared to dry machining.

  1. Ultra-precision turning of complex spiral optical delay line

    Zhang, Xiaodong; Li, Po; Fang, Fengzhou; Wang, Qichang


    Optical delay line (ODL) implements the vertical or depth scanning of optical coherence tomography, which is the most important factor affecting the scanning resolution and speed. The spinning spiral mirror is found as an excellent optical delay device because of the high-speed and high-repetition-rate. However, it is one difficult task to machine the mirror due to the special shape and precision requirement. In this paper, the spiral mirror with titled parabolic generatrix is proposed, and the ultra-precision turning method is studied for its machining using the spiral mathematic model. Another type of ODL with the segmental shape is also introduced and machined to make rotation balance for the mass equalization when scanning. The efficiency improvement is considered in details, including the rough cutting with the 5- axis milling machine, the machining coordinates unification, and the selection of layer direction in turning. The onmachine measuring method based on stylus gauge is designed to analyze the shape deviation. The air bearing is used as the measuring staff and the laser interferometer sensor as the position sensor, whose repeatability accuracy is proved up to 10nm and the stable feature keeps well. With this method developed, the complex mirror with nanometric finish of 10.7nm in Ra and the form error within 1um are achieved.


    Jozef Struharnansky


    Full Text Available The technical practice requirements comes to have increased demands on higher productivity, speed and quality of the machining process of various materials. Hard to machine materials, whose machining led to the development of turning with rotating cutting edge are not an exception. The machining process of auto-rotating tool is more complicated than the conventional process of turning, especially for the process of reshaping cutting layers into chips. There is a significant load in the system, that may affect the life of the cutting edge of the tool as well as the whole system and also in the final extent of the qualitative parameters of the workpiece (product / product. The article specifies the knowledge and findings of measurement in machining material 100Cr6 with an auto-rotating tool. The measurements were conducted to evaluate the integrity of the surface (roughness of the workpiece to the impacts of cutting conditions, in particular the feed and the cutting edge inclination. It also analyzes the presence (size, character, action of residual stresses concentrated in the surface layers of the workpiece by changing the cutting conditions.

  3. Anode Simulation and Cathode Design for Electrolytic Dressing of Diamond Profile Wheel

    ZOU Feng; YU Aibing; TAN Yefa


    The design methods of anode and cathode are proposed for precision profile grinding. Based on the electrolytic machining theory, electrolytic equilibrium condition and Faraday′s law of electrolysis are applied to establishing the mathematical model of profile diamond dressing process-es. A finite element method (FEM) program is developed to solve the inverse boundary problem of Laplace′s equation. Desired anode contour or cathode shape is determined by computing the distribution of electric potential layer by layer. Electrolytic machining experiment is carried out to verify the simulated anode shape. The research result shows that shape deviation between designed cathode and profile wheel increases with the value of angle between feed rate and the normal to anode surface. The shape of simulated anode is consistent with the contour of metal-bonded diamond profile wheel for a given cathode. Based on the anode contour, cathode shape can also be designed accurately.

  4. Chatter detection in turning using persistent homology

    Khasawneh, Firas A.; Munch, Elizabeth


    This paper describes a new approach for ascertaining the stability of stochastic dynamical systems in their parameter space by examining their time series using topological data analysis (TDA). We illustrate the approach using a nonlinear delayed model that describes the tool oscillations due to self-excited vibrations in turning. Each time series is generated using the Euler-Maruyama method and a corresponding point cloud is obtained using the Takens embedding. The point cloud can then be analyzed using a tool from TDA known as persistent homology. The results of this study show that the described approach can be used for analyzing datasets of delay dynamical systems generated both from numerical simulation and experimental data. The contributions of this paper include presenting for the first time a topological approach for investigating the stability of a class of nonlinear stochastic delay equations, and introducing a new application of TDA to machining processes.

  5. Ultrananocrystalline diamond contacts for electronic devices

    Sumant, Anirudha V.; Smedley, John; Muller, Erik


    A method of forming electrical contacts on a diamond substrate comprises producing a plasma ball using a microwave plasma source in the presence of a mixture of gases. The mixture of gases include a source of a p-type or an n-type dopant. The plasma ball is disposed at a first distance from the diamond substrate. The diamond substrate is maintained at a first temperature. The plasma ball is maintained at the first distance from the diamond substrate for a first time, and a UNCD film, which is doped with at least one of a p-type dopant and an n-type dopant, is disposed on the diamond substrate. The doped UNCD film is patterned to define UNCD electrical contacts on the diamond substrate.

  6. Copper-micrometer-sized diamond nanostructured composites

    Nunes, D.; Livramento, V.; Shohoji, N.; Fernandes, H.; Silva, C.; Correia, J. B.; Carvalho, P. A.


    Reinforcement of a copper matrix with diamond enables tailoring the properties demanded for thermal management applications at high temperature, such as the ones required for heat sink materials in low activated nuclear fusion reactors. For an optimum compromise between thermal conductivity and mechanical properties, a novel approach based on multiscale diamond dispersions is proposed: a Cu-nanodiamond composite produced by milling is used as a nanostructured matrix for further dispersion of micrometer-sized diamondDiamond). A series of Cu-nanodiamond mixtures have been milled to establish a suitable nanodiamond fraction. A refined matrix with homogeneously dispersed nanoparticles was obtained with 4 at.% μDiamond for posterior mixture with microdiamond and subsequent consolidation. Preliminary consolidation by hot extrusion of a mixture of pure copper and μDiamond has been carried out to define optimal processing parameters. The materials produced were characterized by x-ray diffraction, scanning and transmission electron microscopy and microhardness measurements.

  7. Turning in a Bipedal Robot

    Jau-Ching Lu; Jing-Yi Chen; Pei-Chun Lin


    We report the development of turning behavior on a child-size bipedal robot that addresses two common scenarios:turning in place and simultaneous walking and turning.About turning in place,three strategies are investigated and compared,including body-first,leg-first,and body/leg-simultaneous.These three strategies are used for three actions,respectively:when walking follows turning immediately,when space behind the robot is very tight,and when a large turning angle is desired.Concerning simultaneous walking and turning,the linear inverted pendulum is used as the motion model in the single-leg support phase,and the polynomial-based trajectory is used as the motion model in the double-leg support phase and for smooth motion connectivity to motions in a priori and a posteriori single-leg support phases.Compared to the trajectory generation of ordinary walking,that of simultaneous walking and turning introduces only two extra parameters:one for determining new heading direction and the other for smoothing the Center of Mass (COM) trajectory.The trajectory design methodology is validated in both simulation and experimental environments,and successful robot behavior confirms the effectiveness of the strategy.

  8. Diamonds and the african lithosphere.

    Boyd, F R; Gurney, J J


    Data and inferences drawn from studies of diamond inclusions, xenocrysts, and xenoliths in the kimberlites of southern Africa are combined to characterize the structure of that portion of the Kaapvaal craton that lies within the mantle. The craton has a root composed in large part of peridotites that are strongly depleted in basaltic components. The asthenosphere boundary shelves from depths of 170 to 190 kilometers beneath the craton to approximately 140 kilometers beneath the mobile belts bordering the craton on the south and west. The root formed earlier than 3 billion years ago, and at that time ambient temperatures in it were 900 degrees to 1200 degrees C; these temperatures are near those estimated from data for xenoliths erupted in the Late Cretaceous or from present-day heat-flow measurements. Many of the diamonds in southern Africa are believed to have crystallized in this root in Archean time and were xenocrysts in the kimberlites that brought them to the surface.

  9. Controlled nanodot fabrication by rippling polycarbonate surface using an AFM diamond tip


    The single scratching test of polymer polycarbonate (PC) sample surface using an atomic force microscope (AFM) diamond tip for fabricating ripple patterns has been studied with the focus on the evaluation of the effect of the tip scratching angle on the pattern formation. The experimental results indicated that the different oriented ripples can be easily machined by controlling the scratching angles of the AFM. And, the effects of the normal load and the feed on the ripples formation and the...

  10. Analysis of multi-bunch instabilities at the diamond storage ring

    Bartolini, Riccardo; Rehm, Guenther; Smaluk, Victor


    We present the result of the analytical, numerical and experimental analysis of multi-bunch instabilities at the Diamond storage ring. This work compares the impedance estimates with CST with the analysis of the growth rates of the excited multi-bunch modes in different machine configurations. The contribution of a number of wakefield sources has been identified with very high precision thanks to high quality data provided by the existing TMBF diagnostics.

  11. Tune Evaluation From Phased BPM Turn-By-Turn Data

    Alexahin, Y.; Gianfelice-Wendt, E.; Marsh, W.


    In fast ramping synchrotrons like the Fermilab Booster the conventional methods of betatron tune evaluation from the turn-by-turn data may not work due to rapid changes of the tunes (sometimes in a course of a few dozens of turns) and a high level of noise. We propose a technique based on phasing of signals from a large number of BPMs which significantly increases the signal to noise ratio. Implementation of the method in the Fermilab Booster control system is described and some measurement r...

  12. Conductive diamond electrodes for water purification

    Carlos Alberto Martínez-Huitle


    Full Text Available Nowadays, synthetic diamond has been studied for its application in wastewater treatment, electroanalysis, organic synthesis and sensor areas; however, its use in the water disinfection/purification is its most relevant application. The new electrochemistry applications of diamond electrodes open new perspectives for an easy, effective, and chemical free water treatment. This article highlights and summarizes the results of a selection of papers dealing with electrochemical disinfection using synthetic diamond films.

  13. Nanotwinned diamond with unprecedented hardness and stability.

    Huang, Quan; Yu, Dongli; Xu, Bo; Hu, Wentao; Ma, Yanming; Wang, Yanbin; Zhao, Zhisheng; Wen, Bin; He, Julong; Liu, Zhongyuan; Tian, Yongjun


    Although diamond is the hardest material for cutting tools, poor thermal stability has limited its applications, especially at high temperatures. Simultaneous improvement of the hardness and thermal stability of diamond has long been desirable. According to the Hall-Petch effect, the hardness of diamond can be enhanced by nanostructuring (by means of nanograined and nanotwinned microstructures), as shown in previous studies. However, for well-sintered nanograined diamonds, the grain sizes are technically limited to 10-30 nm (ref. 3), with degraded thermal stability compared with that of natural diamond. Recent success in synthesizing nanotwinned cubic boron nitride (nt-cBN) with a twin thickness down to ∼3.8 nm makes it feasible to simultaneously achieve smaller nanosize, ultrahardness and superior thermal stability. At present, nanotwinned diamond (nt-diamond) has not been fabricated successfully through direct conversions of various carbon precursors (such as graphite, amorphous carbon, glassy carbon and C60). Here we report the direct synthesis of nt-diamond with an average twin thickness of ∼5 nm, using a precursor of onion carbon nanoparticles at high pressure and high temperature, and the observation of a new monoclinic crystalline form of diamond coexisting with nt-diamond. The pure synthetic bulk nt-diamond material shows unprecedented hardness and thermal stability, with Vickers hardness up to ∼200 GPa and an in-air oxidization temperature more than 200 °C higher than that of natural diamond. The creation of nanotwinned microstructures offers a general pathway for manufacturing new advanced carbon-based materials with exceptional thermal stability and mechanical properties.

  14. Diamond Light Source: status and perspectives

    Materlik, Gerhard; Rayment, Trevor; Stuart, David I.


    Diamond Light Source, a third-generation synchrotron radiation (SR) facility in the UK, celebrated its 10th anniversary in 2012. A private limited company was set up in April 2002 to plan, construct and operate the new user-oriented SR facility, called in brief Diamond. It succeeded the Synchrotron Radiation Source in Daresbury, a second-generation synchrotron that opened in 1980 as the world's first dedicated X-ray-providing facility, closing finally in 2008, by which time Diamond's accelera...

  15. Diamond-silicon carbide composite and method

    Zhao, Yusheng


    Uniformly dense, diamond-silicon carbide composites having high hardness, high fracture toughness, and high thermal stability are prepared by consolidating a powder mixture of diamond and amorphous silicon. A composite made at 5 GPa/1673K had a measured fracture toughness of 12 MPam.sup.1/2. By contrast, liquid infiltration of silicon into diamond powder at 5 GPa/1673K produces a composite with higher hardness but lower fracture toughness.

  16. Entanglement, holography and causal diamonds

    de Boer, Jan; Haehl, Felix M.; Heller, Michal P.; Myers, Robert C.


    We argue that the degrees of freedom in a d-dimensional CFT can be reorganized in an insightful way by studying observables on the moduli space of causal diamonds (or equivalently, the space of pairs of timelike separated points). This 2 d-dimensional space naturally captures some of the fundamental nonlocality and causal structure inherent in the entanglement of CFT states. For any primary CFT operator, we construct an observable on this space, which is defined by smearing the associated one-point function over causal diamonds. Known examples of such quantities are the entanglement entropy of vacuum excitations and its higher spin generalizations. We show that in holographic CFTs, these observables are given by suitably defined integrals of dual bulk fields over the corresponding Ryu-Takayanagi minimal surfaces. Furthermore, we explain connections to the operator product expansion and the first law of entanglemententropy from this unifying point of view. We demonstrate that for small perturbations of the vacuum, our observables obey linear two-derivative equations of motion on the space of causal diamonds. In two dimensions, the latter is given by a product of two copies of a two-dimensional de Sitter space. For a class of universal states, we show that the entanglement entropy and its spin-three generalization obey nonlinear equations of motion with local interactions on this moduli space, which can be identified with Liouville and Toda equations, respectively. This suggests the possibility of extending the definition of our new observables beyond the linear level more generally and in such a way that they give rise to new dynamically interacting theories on the moduli space of causal diamonds. Various challenges one has to face in order to implement this idea are discussed.

  17. Diamond Detectors as Beam Monitors

    Dehning, B; Dobos, D; Pernegger, H; Griesmayer, E


    CVD diamond particle detectors are already in use in the CERN experiments ATLAS, CMS, LHCb and ALICE and at various particle accelerator laboratories in USA and Japan. This is a proven technology with high radiation tolerance and very fast signal read-out. It can be used for measuring single-particles as well as for high-intensity particle cascades, for timing measurements on the nanosecond scale and for beam protection systems. The radiation tolerance is specified with 10 MGy.

  18. CZ: Multiple Inheritance Without Diamonds


    be solved by allowing renaming (e.g., Eiffel [24]) or by linearizing the class hierarchy [33, 32]. However, there is still no satisfactory solution to...desirable semantics; it is supported in languages such as Scala, Eiffel , and C++ (the last through virtual inheritance) [28, 24, 18]. Next, diamond...Languages that attempt to solve the object initialization problem include Eiffel [24], C++ [18], Scala [28] and Smalltalk with stateful traits [8

  19. Nonclassical radiation from diamond nanocrystals

    Beveratos, A; Gacoin, T; Poizat, J P; Grangier, P; Beveratos, Alexios; Brouri, Rosa; Gacoin, Thierry; Poizat, Jean-Philippe; Grangier, Philippe


    The quantum properties of the fluorescence light emitted by diamond nanocrystals containing a single nitrogen-vacancy (NV) colored center is investigated. We have observed photon antibunching with very low background light. This system is therefore a very good candidate for the production of single photon on demand. In addition, we have measured larger NV center lifetime in nanocrystals than in the bulk, in good agreement with a simple quantum electrodynamical model.

  20. Thermal Conductivity of Diamond Composites

    Fedor M. Shakhov


    Full Text Available A major problem challenging specialists in present-day materials sciences is the development of compact, cheap to fabricate heat sinks for electronic devices, primarily for computer processors, semiconductor lasers, high-power microchips, and electronics components. The materials currently used for heat sinks of such devices are aluminum and copper, with thermal conductivities of about 250 W/(m·K and 400 W/(m·K, respectively. Significantly, the thermal expansion coefficient of metals differs markedly from those of the materials employed in semiconductor electronics (mostly silicon; one should add here the low electrical resistivity metals possess. By contrast, natural single-crystal diamond is known to feature the highest thermal conductivity of all the bulk materials studied thus far, as high as 2,200 W/(m·K. Needless to say, it cannot be applied in heat removal technology because of high cost. Recently, SiC- and AlN-based ceramics have started enjoying wide use as heat sink materials; the thermal conductivity of such composites, however, is inferior to that of metals by nearly a factor two. This prompts a challenging scientific problem to develop diamond-based composites with thermal characteristics superior to those of aluminum and copper, adjustable thermal expansion coefficient, low electrical conductivity and a moderate cost, below that of the natural single-crystal diamond. The present review addresses this problem and appraises the results reached by now in studying the possibility of developing composites in diamond-containing systems with a view of obtaining materials with a high thermal conductivity.

  1. ATLAS diamond Beam Condition Monitor

    Gorišek, A; Dolenc, I; Frais-Kölbl, H; Griesmayer, E; Kagan, H; Korpar, S; Kramberger, G; Mandic, I; Meyer, M; Mikuz, M; Pernegger, H; Smith, S; Trischuk, W; Weilhammer, P; Zavrtanik, M


    The ATLAS experiment has chosen to use diamond for its Beam Condition Monitor (BCM) given its radiation hardness, low capacitance and short charge collection time. In addition, due to low leakage current diamonds do not require cooling. The ATLAS Beam Condition Monitoring system is based on single beam bunch crossing measurements rather than integrating the accumulated particle flux. Its fast electronics will allow separation of LHC collisions from background events such as beam gas interactions or beam accidents. There will be two stations placed symmetrically about the interaction point along the beam axis at . Timing of signals from the two stations will provide almost ideal separation of beam–beam interactions and background events. The ATLAS BCM module consists of diamond pad detectors of area and thickness coupled to a two-stage RF current amplifier. The production of the final detector modules is almost done. A S/N ratio of 10:1 has been achieved with minimum ionizing particles (MIPs) in the test bea...

  2. Adding machine and calculating machine


    In 1642 the French mathematician Blaise Pascal(1623-1662) invented a machine;.that could add and subtract. It had.wheels that each had: 1 to 10 marked off along its circumference. When the wheel at the right, representing units, made one complete circle, it engaged the wheel to its left, represents tens, and moved it forward one notch.

  3. Electromagnetic Radiation Hardness of Diamond Detectors

    Behnke, T; Ghodbane, N; Imhof, A; Martínez, C; Zeuner, W


    The behavior of artificially grown CVD diamond films under intense electromagnetic radiation has been studied. The properties of irradiated diamond samples have been investigated using the method of thermally stimulated current and by studying their charge collection properties. Diamonds have been found to remain unaffected after doses of 6.8 MGy of 10 keV photons and 10 MGy of MeV-range photons. This observation makes diamond an attractive detector material for a calorimeter in the very forward region of the proposed TESLA detector.

  4. Microstructural evolution of diamond films from CH4/H2/N2 plasma and their enhanced electrical properties

    Sankaran, K. J.; Tai, N. H.; Lin, I. N.


    The influence of N2 concentration in CH4/H2/N2 plasma on microstructural evolution and electrical properties of diamond films is systematically investigated. While the diamond films grown in CH4/H2 plasma contain large diamond grains, for the diamond films grown using CH4/H2/(4%)N2 plasma, the microstructure drastically changed, resulting in ultra-nanosized diamond grains with Fd3m structure and a0 = 0.356 nm, along with the formation of n-diamond (n-D), a metastable form of diamond with space group Fm3m and a0 = 0.356 nm, and i-carbon (i-C) clusters, the bcc structured carbon with a0 = 0.432 nm. In addition, these films contain wide grain boundaries containing amorphous carbon (a-C). The electron field emission (EFE) studies show the best EFE behavior for 4% N2 films among the CH4/H2/N2 grown diamond films. They possess the lowest turn-on field value of 14.3 V/μm and the highest EFE current density value of 0.37 mA/cm2 at an applied field of 25.4 V/μm. The optical emission spectroscopy studies confirm that CN species are the major criterion to judge the changes in the microstructure of the films. It seems that the grain boundaries can provide electron conduction networks to transport efficiently the electrons to emission sites for field emission, as long as they have sufficient thickness. Whether the matrix nano-sized grains are 3C-diamond, n-D or i-C is immaterial.

  5. All diamond self-aligned thin film transistor

    Gerbi, Jennifer [Champaign, IL


    A substantially all diamond transistor with an electrically insulating substrate, an electrically conductive diamond layer on the substrate, and a source and a drain contact on the electrically conductive diamond layer. An electrically insulating diamond layer is in contact with the electrically conductive diamond layer, and a gate contact is on the electrically insulating diamond layer. The diamond layers may be homoepitaxial, polycrystalline, nanocrystalline or ultrananocrystalline in various combinations.A method of making a substantially all diamond self-aligned gate transistor is disclosed in which seeding and patterning can be avoided or minimized, if desired.

  6. Genesis machines

    Amos, Martyn


    Silicon chips are out. Today's scientists are using real, wet, squishy, living biology to build the next generation of computers. Cells, gels and DNA strands are the 'wetware' of the twenty-first century. Much smaller and more intelligent, these organic computers open up revolutionary possibilities. Tracing the history of computing and revealing a brave new world to come, Genesis Machines describes how this new technology will change the way we think not just about computers - but about life itself.


    Siniša Dunda


    Full Text Available The influence of diamond concentration to the wear or diamond layer and to the life time of the diamond wire has experimentally tested. The changes of the diamond concentration were achieved by changing the beads' pace per m' of diamond wire. Upon the obtained results of the experiment, the optimal concentration of diamonds has been established, also considering the least cost, per square meter of sawing (the paper is published in Croatian.


    Berat Barıs BULDUM


    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  9. Diamond and cBN hybrid and nanomodified cutting tools with enhanced performance: Development, testing and modelling

    Loginov, Pavel; Mishnaevsky, Leon; Levashov, Evgeny


    The potential of enhancement of superhard steel and cast iron cutting tool performance on the basis of microstuctural modifications of the tool materials is studied. Hybrid machining tools with mixed diamond and cBN grains, as well as machining tool with composite nanomodified metallic binder...... are developed, and tested experimentally and numerically. It is demonstrated that both combination of diamond and cBN (hybrid structure) and nanomodification of metallic binder (with hexagonal boron nitride/hBN platelets) lead to sufficient improvement of the cast iron machining performance. The superhard tools...... compared to the tool with the original binder. Computational model of hybrid superhard tools is developed, and applied to the analysis of structure-performance relationships of the tools....

  10. Field electron emission from undoped, continuous, submicron-thick diamond films

    Ternyak, O.; Akhvlediani, R.; Hoffman, A.; Wong, W. K.; Lee, S. T.; Lifshitz, Y.; Daren, S.; Cheifetz, E.


    The present work shows that the field electron emission (FEE) properties of polycrystalline diamond films can be enhanced by control over the film thickness. The FEE properties of undoped, continuous, and smooth submicron-thick diamond films with initial nucleation densities of ˜5×1010particles/cm2 were investigated as a function of diamond film thickness. A set of films with thickness ranging from 70-100to830nm yielded turn-on field values of 6-8V/μm and threshold field values of 8.5-17.5V/μm (for 0.3μA/cm2), respectively, without any conditioning. It was found that the films of thickness up to ˜370nm can sustain stable current density as high as 0.1A/cm2 without morphological modification. The thicker films, however, suffer from a strong degradation of the film and breakdown. The best FEE (lower turn-on and threshold fields and morphological stability) was obtained for a thin (100nm) continuous diamond film. This result is suggested to be attributed mainly to the efficient electron conduction from the back contact to the surface.


    JIANG Simin; YAN Han; WANG Xiankui


    A trajectory generation method which is based on NURBS interpolation is studied to improve the fitting accuracy and smoothness of non-circular cross section and obtain higher accuracy of the final non-circular profile control. After using the NURBS, the most optimized and smooth trajectory for the linear actuator can be obtained. For the purpose of machining the non-circular cross section by CNC turning, the fast response linear actuator has been used. The control algorithm which is compound control of proportional-integral-differential (PID) and iterative learning control has been developed for non-circular profile generation. By using the NURBS interpolation and the compound control of PID and iterative learning control, the final motion accuracy of linear actuator has been improved, therefore, the machining accuracy of the non-circular turning can be improved.

  12. The mechanical and strength properties of diamond.

    Field, J E


    Diamond is an exciting material with many outstanding properties; see, for example Field J E (ed) 1979 The Properties of Diamond (London: Academic) and Field J E (ed) 1992 The Properties of Natural and Synthetic Diamond (London: Academic). It is pre-eminent as a gemstone, an industrial tool and as a material for solid state research. Since natural diamonds grew deep below the Earth's surface before their ejection to mineable levels, they also contain valuable information for geologists. The key to many of diamond's properties is the rigidity of its structure which explains, for example, its exceptional hardness and its high thermal conductivity. Since 1953, it has been possible to grow synthetic diamond. Before then, it was effectively only possible to have natural diamond, with a small number of these found in the vicinity of meteorite impacts. Techniques are now available to grow gem quality synthetic diamonds greater than 1 carat (0.2 g) using high temperatures and pressures (HTHP) similar to those found in nature. However, the costs are high, and the largest commercially available industrial diamonds are about 0.01 carat in weight or about 1 mm in linear dimension. The bulk of synthetic diamonds used industrially are 600 µm or less. Over 75% of diamond used for industrial purposes today is synthetic material. In recent years, there have been two significant developments. The first is the production of composites based on diamond; these materials have a significantly greater toughness than diamond while still maintaining very high hardness and reasonable thermal conductivity. The second is the production at low pressures by metastable growth using chemical vapour deposition techniques. Deposition onto non-diamond substrates was first demonstrated by Spitsyn et al 1981 J. Cryst. Growth 52 219-26 and confirmed by Matsumoto et al 1982 Japan J. Appl. Phys. 21 L183-5. These developments have added further to the versatility of diamond. Two other groups of

  13. The provenance of Borneo's enigmatic alluvial diamonds

    White, Lloyd; Graham, Ian; Tanner, Dominique; Hall, Robert; Armstrong, Richard; Yaxley, Greg; Barron, Larry; Spencer, Lee; van Leeuwen, Theo


    Gem-quality diamonds occur in several alluvial deposits across central and southern Borneo. Borneo has been a known source of diamonds for centuries, but the location of their primary igneous source remains enigmatic. Numerous geological models have been proposed to explain the distribution of Borneo's diamonds. To assess these models, we used a variety of techniques to examine heavy minerals from Kalimantan's Cempaka paleoalluvial diamond deposit. This involved collecting U-Pb isotopic data, fission track and trace element geochemistry of zircon as well as major element geochemical data of spinels and morphological descriptions of zircon and diamond. Our results indicate that the Cempaka diamonds were likely derived from at least two sources, one which was relatively local and/or involved little reworking, and the other more distal recording several periods of reworking. The distal diamond source is interpreted to be diamond-bearing pipes that intruded the basement of a block that: (1) rifted from northwest Australia (East Java or SW Borneo) and the diamonds were recycled into its sedimentary cover, or: (2) were emplaced elsewhere (e.g. NW Australia) and transported to a block (e.g. East Java or SW Borneo). Both of these scenarios require the diamonds to be transported with the block when it rifted from NW Australia in the Late Jurassic. The 'local' diamonds could be associated with ophiolitic rocks that are exposed in the nearby Meratus Mountains, or could be diamondiferous diatremes associated with eroded Miocene high-K alkaline intrusions north of the Barito Basin. If this were the case, these intrusions would indicate that the lithosphere beneath SW Borneo is thick (~150 km or greater).

  14. Turning around Newton's Second Law

    Goff, John Eric


    Conceptual and quantitative difficulties surrounding Newton's second law often arise among introductory physics students. Simply turning around how one expresses Newton's second law may assist students in their understanding of a deceptively simple-looking equation.

  15. Homoepitaxial Boron Doped Diamond Anvil as Heating Element in a Diamond Anvil Cell

    Montgomery, Jeffrey; Samudrala, Gopi; Vohra, Yogesh


    Recent advances in designer-diamond technology have allowed for the use of electrically and thermally conducting homoepitaxially-grown layers of boron-doped diamond (grown at 1200 C with a 2% mixture of CH4 in H, resulting in extremely high doping levels ˜ 10^20/cm^3) to be used as heating elements in a diamond anvil cell (DAC). These diamonds allow for precise control of the temperature inside of the diamond anvil itself, particularly when coupled with a cryostat. Furthermore, the unmatched thermally conducting nature of diamond ensures that no significant spatial gradient in temperature occurs across the culet area. Since a thermocouple can easily be attached anywhere on the diamond surface, we can also measure diamond temperatures directly. With two such heaters, one can raise sample temperatures uniformly, or with any desired gradient along the pressure axis while preserving optical access. In our initial experiments with these diamond anvils we report on the measurement of the thermal conductivity of copper-beryllium using a single diamond heater and two thermocouples. We augment these measurements with measurements of sample pressure via ruby fluorescence and electrical resistance of the sample and diamond heater.

  16. Ontological turns, turnoffs and roundabouts.

    Sismondo, Sergio


    There has been much talk of an 'ontological turn' in Science and Technology Studies. This commentary explores some recent work on multiple and historical ontologies, especially articles published in this journal, against a background of constructivism. It can be tempting to read an ontological turn as based and promoting a version of perspectivism, but that is inadequate to the scholarly work and opens multiple ontologies to serious criticisms. Instead, we should read our ontological turn or turns as being about multiplicities of practices and the ways in which these practices shape the material world. Ontologies arise out of practices through which people engage with things; the practices are fundamental and the ontologies derivative. The purchase in this move comes from the elucidating power of the verbs that scholars use to analyze relations of practices and objects--which turn out to be specific cases of constructivist verbs. The difference between this ontological turn and constructivist work in Science and Technology Studies appears to be a matter of emphases found useful for different purposes.

  17. What 'empirical turn in bioethics'?

    Hurst, Samia


    Uncertainty as to how we should articulate empirical data and normative reasoning seems to underlie most difficulties regarding the 'empirical turn' in bioethics. This article examines three different ways in which we could understand 'empirical turn'. Using real facts in normative reasoning is trivial and would not represent a 'turn'. Becoming an empirical discipline through a shift to the social and neurosciences would be a turn away from normative thinking, which we should not take. Conducting empirical research to inform normative reasoning is the usual meaning given to the term 'empirical turn'. In this sense, however, the turn is incomplete. Bioethics has imported methodological tools from empirical disciplines, but too often it has not imported the standards to which researchers in these disciplines are held. Integrating empirical and normative approaches also represents true added difficulties. Addressing these issues from the standpoint of debates on the fact-value distinction can cloud very real methodological concerns by displacing the debate to a level of abstraction where they need not be apparent. Ideally, empirical research in bioethics should meet standards for empirical and normative validity similar to those used in the source disciplines for these methods, and articulate these aspects clearly and appropriately. More modestly, criteria to ensure that none of these standards are completely left aside would improve the quality of empirical bioethics research and partly clear the air of critiques addressing its theoretical justification, when its rigour in the particularly difficult context of interdisciplinarity is what should be at stake.

  18. Simulating Turing machines on Maurer machines

    Bergstra, J.A.; Middelburg, C.A.


    In a previous paper, we used Maurer machines to model and analyse micro-architectures. In the current paper, we investigate the connections between Turing machines and Maurer machines with the purpose to gain an insight into computability issues relating to Maurer machines. We introduce ways to

  19. Double U-Core Switched Reluctance Machine


    The present invention relates to an electrical machine stator comprising a plurality of stator segments (131,132,133), each segment comprises a first U-core and a second U-core wound with a winding, where the winding being arranged with at least one coil turn, each coil turn comprises a first axial......(s), wherein the first U-core and the second U-core are located adjacent to each other, whereby the winding spans the first and second U-cores. The invention also relates to a SRM machine with a stator mentioned above and a rotor....

  20. Experimental investigation of surface roughness in electrical discharge turning process

    Gohil, Vikas; Puri, Y. M.


    In the present study the effects of machining parameters on the average surface roughness (Ra) in electrical discharge turning (EDT) is investigated. EDT is a new machining process in which a rotary spindle is added to a conventional die-sinking EDM machine in order to produce cylindrical components. In this method a new process parameter (spindle rotation) along with pulse on time and current is introduced to study its effect on Ra. This has been done by means of full factorial design (21 × 32) of experiments. A mathematical model has been developed for Ra by regression analysis and factor effects were analyzed using analysis of variance (ANOVA). Signal-to-noise ratio analysis is used to find the optimal condition.

  1. Trace elements in Gem-Quality Diamonds - Origin and evolution of diamond-forming fluid inclusions

    Pearson, Graham; Krebs, Mandy; Stachel, Thomas; Woodland, Sarah; Chinn, Ingrid; Kong, Julie


    In the same way that melt inclusions in phenocrysts have expanded our idea of melt formation and evolution in basalts, studying fluids trapped in diamonds is providing important new constraints on the nature of diamond-forming fluids. Fibrous and cloudy diamonds trap a high but variable density of fluid inclusions and so have been extensively studied using major and trace element compositions. In contrast, constraining the nature of the diamond-forming fluid for high purity gem-quality diamonds has been restricted by the rarity of available high quality trace element data. This is due to the extremely low concentrations of impurities that gem diamonds contain - often in the ppt range. The recent discovery of fluids in gem diamonds showing similar major element chemistry to fluid-rich diamonds suggest that many diamonds may share a common spectrum of parental fluids. Here we test this idea further. Recent advances in analytical techniques, in particular the development of the "off-line" laser ablation pre-concentration approach, have allowed fully quantitative trace element data to be recovered from "fluid-poor", high quality gem diamonds. We present trace element data for gem diamonds from a variety of locations from Canada, S. Africa and Russia, containing either silicate or sulphide inclusions to examine possible paragenetic or genetic differences between fluids. REE abundance in the "gem" diamonds vary from 0.1 to 0.0001 x chondrite. To a first order, we observe the same spectrum of trace element compositions in the gem diamonds as that seen in fluid-rich "fibrous" diamonds, supporting a common origin for the fluids. REE patterns range from extremely flat (Ce/Yb)n 2.5 to 5 (commonly in sulphide-bearing diamonds) to >70, the latter having significantly greater inter-element HFSE/LILE fractionation. In general, the fluids from the sulphide-bearing diamonds are less REE-enriched than the silicate-bearing diamonds, but the ranges overlap significantly. The very

  2. Environmentally Friendly Machining

    Dixit, U S; Davim, J Paulo


    Environment-Friendly Machining provides an in-depth overview of environmentally-friendly machining processes, covering numerous different types of machining in order to identify which practice is the most environmentally sustainable. The book discusses three systems at length: machining with minimal cutting fluid, air-cooled machining and dry machining. Also covered is a way to conserve energy during machining processes, along with useful data and detailed descriptions for developing and utilizing the most efficient modern machining tools. Researchers and engineers looking for sustainable machining solutions will find Environment-Friendly Machining to be a useful volume.

  3. CVD diamond pixel detectors for LHC experiments

    Wedenig, R.; Adam, W.; Bauer, C.; Berdermann, E.; Bergonzo, P.; Bogani, F.; Borchi, E.; Brambilla, A.; Bruzzi, M.; Colledani, C.; Conway, J.; Dabrowski, W.; Delpierre, P.; Deneuville, A.; Dulinski, W.; Eijk, B. van; Fallou, A.; Fizzotti, F.; Foulon, F.; Friedl, M.; Gan, K.K.; Gheeraert, E.; Grigoriev, E.; Hallewell, G.; Hall-Wilton, R.; Han, S.; Hartjes, F.; Hrubec, J.; Husson, D.; Kagan, H.; Kania, D.; Kaplon, J.; Karl, C.; Kass, R.; Knoepfle, K.T.; Krammer, M.; Logiudice, A.; Lu, R.; Manfredi, P.F.; Manfredotti, C.; Marshall, R.D.; Meier, D.; Mishina, M.; Oh, A.; Pan, L.S.; Palmieri, V.G.; Pernicka, M.; Peitz, A.; Pirollo, S.; Polesello, P.; Pretzl, K.; Procario, M.; Re, V.; Riester, J.L.; Roe, S.; Roff, D.; Rudge, A.; Runolfsson, O.; Russ, J.; Schnetzer, S.; Sciortino, S.; Speziali, V.; Stelzer, H.; Stone, R.; Suter, B.; Tapper, R.J.; Tesarek, R.; Trawick, M.; Trischuk, W.; Vittone, E.; Wagner, A.; Walsh, A.M.; Weilhammer, P.; White, C.; Zeuner, W.; Ziock, H.; Zoeller, M.; Blanquart, L.; Breugnion, P.; Charles, E.; Ciocio, A.; Clemens, J.C.; Dao, K.; Einsweiler, K.; Fasching, D.; Fischer, P.; Joshi, A.; Keil, M.; Klasen, V.; Kleinfelder, S.; Laugier, D.; Meuser, S.; Milgrome, O.; Mouthuy, T.; Richardson, J.; Sinervo, P.; Treis, J.; Wermes, N


    This paper reviews the development of CVD diamond pixel detectors. The preparation of the diamond pixel sensors for bump-bonding to the pixel readout electronics for the LHC and the results from beam tests carried out at CERN are described.

  4. The Returns on Investment Grade Diamonds

    Renneboog, L.D.R.


    Abstract: This paper examines the risk-return characteristics of investment grade gems (white diamonds, colored diamonds and other types of gems including sapphires, rubies, and emeralds). The transactions are coming from gem auctions and span the period 1999-2012. Over our time frame, the annual no

  5. Nature and genesis of Kalimantan diamonds

    Smith, Chris B.; Bulanova, Galina P.; Kohn, Simon C.; Milledge, H. Judith; Hall, Anne E.; Griffin, Brendan J.; Pearson, D. Graham


    The origin of alluvial diamonds from the four main diamond mining districts in Kalimantan was studied through characterisation of their properties, and determination of PT and age of formation of representative collections of diamonds from four localities of the island. The diamonds are mostly colourless, yellow or pale brown, shiny surfaced, dodecahedroids, octahedron/dodecahedroids, and more rarely cube combination forms. They are intensively resorbed. They have surface radiation damage and show abrasion features indicative of fluvial transportation and crustal recycling. The diamonds were polished down to expose internal structures and mineral inclusions. The majority of the diamonds are internally homogeneous or have simple octahedral zonation and show plastic deformation. Analysis by Fourier transform infra red spectroscopy of their N content and aggregation characteristics shows that many diamonds are well-aggregated type IaB implying a long-term, mantle residence time and/or high temperatures of formation. Identified inclusion parageneses are 68% peridotitic and 32% eclogitic. The peridotitic inclusions are represented by olivine, chromite, garnet, orthopyroxene and pentlandite. Olivines (Fo 92-93) belong to the dunite-harzburgite paragenesis, with one at Fo 90 identified as lherzolitic. Chromite inclusions with 65-66 wt.% Cr 2O 3 and 4.2 GPa) are consistent with a paleo-heat flow of 38 to 40 mW/m 2 and derivation from 120 to 160 km depth, i.e. subcontinental mantle lithosphere conditions similar to diamonds from African and Yakutian cratonic situations.

  6. The Returns on Investment Grade Diamonds

    Renneboog, L.D.R.


    Abstract: This paper examines the risk-return characteristics of investment grade gems (white diamonds, colored diamonds and other types of gems including sapphires, rubies, and emeralds). The transactions are coming from gem auctions and span the period 1999-2012. Over our time frame, the annual

  7. Anisotropic mechanical amorphization drives wear in diamond.

    Pastewka, Lars; Moser, Stefan; Gumbsch, Peter; Moseler, Michael


    Diamond is the hardest material on Earth. Nevertheless, polishing diamond is possible with a process that has remained unaltered for centuries and is still used for jewellery and coatings: the diamond is pressed against a rotating disc with embedded diamond grit. When polishing polycrystalline diamond, surface topographies become non-uniform because wear rates depend on crystal orientations. This anisotropy is not fully understood and impedes diamond's widespread use in applications that require planar polycrystalline films, ranging from cutting tools to confinement fusion. Here, we use molecular dynamics to show that polished diamond undergoes an sp(3)-sp(2) order-disorder transition resulting in an amorphous adlayer with a growth rate that strongly depends on surface orientation and sliding direction, in excellent correlation with experimental wear rates. This anisotropy originates in mechanically steered dissociation of individual crystal bonds. Similarly to other planarization processes, the diamond surface is chemically activated by mechanical means. Final removal of the amorphous interlayer proceeds either mechanically or through etching by ambient oxygen.

  8. Bending diamonds by femtosecond laser ablation

    Balling, Peter; Esberg, Jakob; Kirsebom, Kim;


    We present a new method based on femtosecond laser ablation for the fabrication of statically bent diamond crystals. Using this method, curvature radii of 1 m can easily be achieved, and the curvature obtained is very uniform. Since diamond is extremely tolerant to high radiation doses, partly due...

  9. Machine Transliteration

    Knight, K; Knight, Kevin; Graehl, Jonathan


    It is challenging to translate names and technical terms across languages with different alphabets and sound inventories. These items are commonly transliterated, i.e., replaced with approximate phonetic equivalents. For example, "computer" in English comes out as "konpyuutaa" in Japanese. Translating such items from Japanese back to English is even more challenging, and of practical interest, as transliterated items make up the bulk of text phrases not found in bilingual dictionaries. We describe and evaluate a method for performing backwards transliterations by machine. This method uses a generative model, incorporating several distinct stages in the transliteration process.

  10. The Charge Collection Properties of CVD Diamond

    Behnke, T; Oh, A; Steuerer, J; Wagner, A; Zeuner, W; Behnke, Ties; Hüntemeyer, Petra; Oh, Alexander; Steuerer, Johannes; Wagner, Albrecht; Zeuner, Wolfram


    The charge collection properties of CVD diamond have been investigated with ionising radiation. In this study two CVD diamond samples, prepared with electrical contacts have been used as solid state ionisation chambers. The diamonds have been studied with beta particles and 10 keV photons, providing a homogeneous ionisation density and with protons and alpha particles which are absorbed in a thin surface layer. For the latter case a strong decrease of the signal as function of time is observed, which is attributed to polarisation effects inside the diamond. Spatially resolved measurements with protons show a large variation of the charge collection efficiency, whereas for photons and minimum ionising particles the response is much more uniform and in the order of 18%. These results indicate that the applicability of CVD diamond as a position sensitive particle detector depends on the ionisation type and appears to be promising for homogeneous ionisation densities as provided by relativistic charged particles.

  11. He-3 in diamonds - The cosmogenic component

    Lal, D.; Craig, H.; Wacker, J. F.; Poreda, R.


    Results are presented of measurements of He-3 and He-4 concentrations in diamonds received directly from mines, as well as in industrual samples. None of the diamonds recovered from underground mining was found to have a He-3/He-4 ratio, R, exceeding three times the atmospheric He-3/He-4 ratio R(A), while one of the industrial diamonds was found to have an R value of 142 R(A). It is concluded that the hypothesis of Ozima et al. (1983) of high primordial He-3/He-4 ratios in diamonds exceeding MORB ratios is not required. The present findings on the He-3/He-4 ratios are explained as the result of cosmogenic and nucleogenic production of He-3 within the diamonds.

  12. Nanostructured Diamond Device for Biomedical Applications.

    Fijalkowski, M; Karczemska, A; Lysko, J M; Zybala, R; KozaneckI, M; Filipczak, P; Ralchenko, V; Walock, M; Stanishevsky, A; Mitura, S


    Diamond is increasingly used in biomedical applications because of its unique properties such as the highest thermal conductivity, good optical properties, high electrical breakdown voltage as well as excellent biocompatibility and chemical resistance. Diamond has also been introduced as an excellent substrate to make the functional microchip structures for electrophoresis, which is the most popular separation technique for the determination of analytes. In this investigation, a diamond electrophoretic chip was manufactured by a replica method using a silicon mold. A polycrystalline 300 micron-thick diamond layer was grown by the microwave plasma-assisted CVD (MPCVD) technique onto a patterned silicon substrate followed by the removal of the substrate. The geometry of microstructure, chemical composition, thermal and optical properties of the resulting free-standing diamond electrophoretic microchip structure were examined by CLSM, SFE, UV-Vis, Raman, XRD and X-ray Photoelectron Spectroscopy, and by a modified laser flash method for thermal property measurements.

  13. Diamond sensors for future high energy experiments

    Bachmair, Felix, E-mail:


    With the planned upgrade of the LHC to High-Luminosity-LHC [1], the general purpose experiments ATLAS and CMS are planning to upgrade their innermost tracking layers with more radiation tolerant technologies. Chemical Vapor Deposition CVD diamond is one such technology. CVD diamond sensors are an established technology as beam condition monitors in the highest radiation areas of all LHC experiments. The RD42-collaboration at CERN is leading the effort to use CVD diamond as a material for tracking detectors operating in extreme radiation environments. An overview of the latest developments from RD42 is presented including the present status of diamond sensor production, a study of pulse height dependencies on incident particle flux and the development of 3D diamond sensors.

  14. Fiber-Coupled Diamond Quantum Nanophotonic Interface

    Burek, Michael J.; Meuwly, Charles; Evans, Ruffin E.; Bhaskar, Mihir K.; Sipahigil, Alp; Meesala, Srujan; Machielse, Bartholomeus; Sukachev, Denis D.; Nguyen, Christian T.; Pacheco, Jose L.; Bielejec, Edward; Lukin, Mikhail D.; Lončar, Marko


    Color centers in diamond provide a promising platform for quantum optics in the solid state, with coherent optical transitions and long-lived electron and nuclear spins. Building upon recent demonstrations of nanophotonic waveguides and optical cavities in single-crystal diamond, we now demonstrate on-chip diamond nanophotonics with a high-efficiency fiber-optical interface achieving >90 % power coupling at visible wavelengths. We use this approach to demonstrate a bright source of narrow-band single photons based on a silicon-vacancy color center embedded within a waveguide-coupled diamond photonic crystal cavity. Our fiber-coupled diamond quantum nanophotonic interface results in a high flux (approximately 38 kHz) of coherent single photons (near Fourier limited at quantum networks that interface multiple emitters, both on chip and separated by long distances.

  15. Review Article: Quantum Nanophotonics in Diamond

    Schröder, Tim; Zheng, Jiabao; Trusheim, Matthew E; Walsh, Michael; Chen, Edward H; Li, Luozhou; Bayn, Igal; Englund, Dirk


    The past decade has seen great advances in developing color centers in diamond for sensing, quantum information processing, and tests of quantum foundations. Increasingly, the success of these applications as well as fundamental investigations of light-matter interaction depend on improved control of optical interactions with color centers -- from better fluorescence collection to efficient and precise coupling with confined single optical modes. Wide ranging research efforts have been undertaken to address these demands through advanced nanofabrication of diamond. This review will cover recent advances in diamond nano- and microphotonic structures for efficient light collection, color center to nanocavity coupling, hybrid integration of diamond devices with other material systems, and the wide range of fabrication methods that have enabled these complex photonic diamond systems.

  16. Early diamond making at General Electric

    Strong, H. M.


    This is an account of how GE's early interest in a new super-hard metal, cobalt cemented tungsten carbide, for drawing tungsten lamp filament wire, led to a broader interest in the realm of super pressure and to diamond synthesis. P. W. Bridgman at Harvard University had demonstrated the new metal's (``Carboloy'') ability to generate pressures of 100 000 atm (100 kbars). Armed with this new capability, GE initiated a diamond project in 1951. In December 1954 two synthesized diamonds emerged in a marginal experiment that for a while could not be reproduced. Nevertheless, that experiment gave the critical clue to the process that now provides 90% of the world's industrial diamond needs. The high-pressure high-temperature process (HPHT) together with the new carbon vapor deposition process (CVD) brings diamonds' unique and valuable properties to applications requiring crystals tailored to fit specific needs.

  17. Diamond detector technology: status and perspectives

    Kagan, Harris; Artuso, M; Bachmair, F; Bäni, L; Bartosik, M; Beacham, J; Beck, H P; Bellini,, V; Belyaev, V; Bentele, B; Berdermann, E; Bergonzo, P; Bes, A; Brom, J-M; Bruzzi, M; Cerv, M; Chiodini, G; Chren, D; Cindro, V; Claus, G; Collot, J; Cumalat, J; Dabrowski, A; D'Alessandro, R; De Boer, W; Dehning, B; Dorfer, C; Dunser, M; Eremin, V; Eusebi, R; Forcolin, G; Forneris, J; Frais-Kölbl, H; Gan, K K; Gastal, M; Giroletti, C; Goffe, M; Goldstein, J; Golubev, A; Gorišek, A; Grigoriev, E; Grosse-Knetter, J; Grummer, A; Gui, B; Guthoff, M; Haughton, I; Hiti, B; Hits, D; Hoeferkamp, M; Hofmann, T; Hosslet, J; Hostachy, J-Y; Hügging, F; Hutton, C; Jansen, H; Janssen, J; Kanxheri, K; Kasieczka, G; Kass, R; Kassel, F; Kis, M; Kramberger, G; Kuleshov, S; Lacoste, A; Lagomarsino, S; Lo Giudice, A; Lukosi, E; Maazouzi, C; Mandic, I; Mathieu, C; Mcfadden, N; Menichelli, M; Mikuž, M; Morozzi, A; Moss, J; Mountain, R; Murphy, S; Muškinja, M; Oh, A; Oliviero, P; Passeri, D; Pernegger, H; Perrino, R; Picollo, F; Pomorski, M; Potenza, R; Quadt, A; Re, A; Reichmann, M; Riley, G; Roe, S; Sanz, D; Scaringella, M; Schaefer, D; Schmidt, C J; Schnetzer, S; Schreiner, T; Sciortino, S; Scorzoni, A; Seidel, S; Servoli, L; Sopko, B; Sopko, V; Spagnolo, S; Spanier, S; Stenson, K; Stone, R; Sutera, C; Taylor, Aaron; Traeger, M; Tromson, D; Trischuk, W; Tuve, C; Uplegger, L; Velthuis, J; Venturi, N; Vittone, E; Wagner, Stephen; Wallny, R; Wang, J C; Weingarten, J; Weiss, C; Wengler, T; Wermes, N; Yamouni, M; Zavrtanik, M


    The status of material development of poly-crystalline chemical vapor deposition (CVD) diamond is presented. We also present beam test results on the independence of signal size on incident par-ticle rate in charged particle detectors based on un-irradiated and irradiated poly-crystalline CVD diamond over a range of particle fluxes from 2 kHz/cm2 to 10 MHz/cm2. The pulse height of the sensors was measured with readout electronics with a peaking time of 6 ns. In addition the first beam test results from 3D detectors made with poly-crystalline CVD diamond are presented. Finally the first analysis of LHC data from the ATLAS Diamond Beam Monitor (DBM) which is based on pixelated poly-crystalline CVD diamond sensors bump-bonded to pixel readout elec-tronics is shown.

  18. Diamond electrophoretic microchips-Joule heating effects

    Karczemska, Anna T., E-mail: [Technical University of Lodz, Institute of Turbomachinery, 219/223 Wolczanska str., Lodz (Poland); Witkowski, Dariusz [Technical University of Lodz, Institute of Turbomachinery, 219/223 Wolczanska str., Lodz (Poland); Ralchenko, Victor, E-mail: [General Physics Institute, Russian Academy of Science, 38 Vavilov str., Moscow (Russian Federation); Bolshakov, Andrey; Sovyk, Dmitry [General Physics Institute, Russian Academy of Science, 38 Vavilov str., Moscow (Russian Federation); Lysko, Jan M., E-mail: [Institute of Electron Technology, Al. Lotnikow 32/46, 02-668 Warsaw (Poland); Fijalkowski, Mateusz, E-mail: [Technical University of Liberec, Faculty of Mechanical Engineering (Czech Republic); Bodzenta, Jerzy, E-mail: [Silesian University of Technology, Institute of Physics, 2 Krzywoustego str., 44-100 Gliwice (Poland); Hassard, John, E-mail: [Imperial College of Science, Technology and Medicine, London (United Kingdom)


    Microchip electrophoresis (MCE) has become a mature separation technique in the recent years. In the presented research, a polycrystalline diamond electrophoretic microchip was manufactured with a microwave plasma chemical vapour deposition (MPCVD) method. A replica technique (mould method) was used to manufacture microstructures in diamond. A numerical analysis with CoventorWare{sup TM} was used to compare thermal properties during chip electrophoresis of diamond and glass microchips of the same geometries. Temperature distributions in microchips were demonstrated. Thermal, electrical, optical, chemical and mechanical parameters of the polycrystalline diamond layers are advantageous over traditionally used materials for microfluidic devices. Especially, a very high thermal conductivity coefficient gives a possibility of very efficient dissipation of Joule heat from the diamond electrophoretic microchip. This enables manufacturing of a new generation of microdevices.

  19. Diamond sensors for future high energy experiments

    Bachmair, Felix


    With the planned upgrade of the LHC to High-Luminosity-LHC [1], the general purpose experiments ATLAS and CMS are planning to upgrade their innermost tracking layers with more radiation tolerant technologies. Chemical Vapor Deposition CVD diamond is one such technology. CVD diamond sensors are an established technology as beam condition monitors in the highest radiation areas of all LHC experiments. The RD42-collaboration at CERN is leading the effort to use CVD diamond as a material for tracking detectors operating in extreme radiation environments. An overview of the latest developments from RD42 is presented including the present status of diamond sensor production, a study of pulse height dependencies on incident particle flux and the development of 3D diamond sensors.

  20. A MEMS diamond hemispherical resonator

    Bernstein, J. J.; Bancu, M. G.; Cook, E. H.; Chaparala, M. V.; Teynor, W. A.; Weinberg, M. S.


    In this paper we report the fabrication of hemispherical polycrystalline diamond resonators fabricated on a novel high-temperature glass substrate. The hemispherical resonator gyroscope is one of the most accurate and rugged of the mechanical gyroscopes, and can be operated in either rate or whole-angle mode due to its high degree of symmetry. A fabrication sequence for creating extremely symmetric 3D MEMS hemispheres is presented. Mode shapes and frequencies obtained with a laser vibrometer are shown, as well as curves of Q versus pressure, and the dependence of frequency on anchor size. Fundamental mode frequency matching to gyroscope operation in whole-angle mode.

  1. [Manufacture of diamond blades via microsystem technology].

    Spraul, Christoph W; Ertl, Stephan; Strobel, Stefan; Gretzschel, Ralph; Schirmer, Enrico; Rösch, Rudolf; Lingenfelder, Christian; Lang, Gerhard K


    The application of diamond knives has steadily increased in ophthalmic surgery. However, the geometry of the blade, its thickness and the sharpness of the cutting edge are limited by the abrasive diamond polishing process, e. g. the crystalline morphology of the bulk material and the grinding powder used. A new generation of diamond blades is presented herewith allowing free choice of blade shape and thickness and possessing excellent sharpness due to a new polishing process. The new production method is based on a high-quality CVD (chemical vapour deposition) diamond film of some tenths of microns thickness, deposited on a silicon wafer as microchip technology. The mechanical properties of this synthetic diamond film are almost equal to those of a natural diamond and the surface of this film is mirror-like after deposition without requiring post-polishing. The shape of the blade can be freely defined and is transferred into the diamond film by a plasma polishing process adopted from microsystem technology. The new production method results in highly reproducible diamond blades. Concave blades and round shapes can now be realised without the restrictions of the conventional production process. The force-free fabrication method even allows realisation of miniaturized blades (e. g. width production. Plasma polishing by means of gas atoms results in extreme sharpness with the cutting edge radius in the range of approx. 3 nm. Utilising microsystem technology we were able to manufacture reproducible artificial diamond blades. The new process offers for the first time surgeons a possibility of designing blades with a geometry close to their personal needs. Furthermore, the potential of facet-free ergonomically shaped diamond blades may stimulate further improvements towards novel surgical techniques.

  2. Cutting temperature measurement and material machinability

    Nedić Bogdan P.


    Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

  3. Machine Protection

    Schmidt, R


    The protection of accelerator equipment is as old as accelerator technology and was for many years related to high-power equipment. Examples are the protection of powering equipment from overheating (magnets, power converters, high-current cables), of superconducting magnets from damage after a quench and of klystrons. The protection of equipment from beam accidents is more recent. It is related to the increasing beam power of high-power proton accelerators such as ISIS, SNS, ESS and the PSI cyclotron, to the emission of synchrotron light by electron–positron accelerators and FELs, and to the increase of energy stored in the beam (in particular for hadron colliders such as LHC). Designing a machine protection system requires an excellent understanding of accelerator physics and operation to anticipate possible failures that could lead to damage. Machine protection includes beam and equipment monitoring, a system to safely stop beam operation (e.g. dumping the beam or stopping the beam at low energy) and an ...

  4. Adaptive control of mechatronic machine-tool equipment

    R.G. Kudoyarov


    Full Text Available In this paper the method for designing a functional structure of mechatronic modules based on the developed classification of functional subsystems and the proposed turning machine modular structure is presented.

  5. High-Efficiency Ultra-Precision Turning for Complex Aspheric Mirrors%复杂非球面镜高效超精密车削加工法

    张效栋; 房丰洲; 程颖; 魏桂爽


    This paper introduced the categories of complex aspheric mirrors to study the fabrication of this complex surface using ultra-precision diamond turning.The machining method and cutting path optimal design were proposed in detail.In experiments,one rotationally symmetric complex aspheric mirror was machined.After cutting,each segment of aspheric was measured using the ultra-precision measuring method,with the results used to compensate the cutting to achieve the ultimate surface roughness Ra of5.14 nm and a form error P-V within 200 nm.Besides,another non-rotationally symmetric aspheric array was also machined experimentally with the cutting path designed by the proposed method.The cutting parameters were computed according to the surface form for machining and the finished surface roughness Ra achieved was 7.81 nm.The experimental results prove that the proposed high-efficiency machining method can meet most requirements of complex aspheric.%本文中对复杂面形的非球面镜进行了分类,并从加工方法和加工路径优化设计等方面研究了复杂非球面镜的超精密车削方法.对回转对称的复杂非球面镜进行了加工实验,并借助超精密测量技术对各段曲面进行面形测量,依据测量结果实现面形补偿加工.最终粗糙度Ra达5.14 nm,形状精度P-V值达200 nm.采用提出的方法对非回转对称的非球面阵列进行加工路径设计,根据具体面形进行加工参数选择和实际加工,得到粗糙度R.为7.81nm的表面.实验结果证明了提出的加工方法高效实用,可以满足大部分复杂非球面的应用需求.

  6. Mineral mining machines

    Mc Gaw, B.H.


    A machine for mining minerals is patented. It is a cutter loader with a drum actuating element of the worm type equipped with a multitude of cutting teeth reinforced with tungsten carbide. A feature of the patented machine is that all of the cutting teeth and holders on the drum have the identical design. This is achieved through selecting a slant angle for the cutting teeth which is the mean between the slant angle of the conventional radial teeth and the slant angle of the advance teeth. This, in turn, is provided thanks to the corresponding slant of the holders relative to the drum and (or) the slant of the cutting part of the teeth relative to their stems. Thus, the advance teeth projecting beyond the surface of the drum on the face side and providing upper and lateral clearances have the same angle of attack as the radial teeth, that is, from 20 to 35 degrees. A series of modifications of the cutting teeth is patented. One of the designs allows the cutting tooth to occupy a varying position relative to the drum, from the conventional vertical to an inverted, axially projecting position. In the last case the tooth in the extraction process provides the upper and lateral clearances for the drum on the face side. Among the different modifications of the cutting teeth, a design is proposed which provides for the presence of a stem which is shaped like a truncated cone. This particular stem is designed for use jointly with a wedge which unfastens the teeth and is placed in a holder. The latter is completed in a transverse slot thanks to which the rear end of the stem is compressed, which simplifies replacement of a tooth. Channels are provided in the patented machine for feeding water to the worm spiral, the holders and the cutting teeth themselves in order to deal with dust.

  7. Microstructure and thermal expansion of Ti coated diamond/Al composites

    YANG Bo; YU Jia-kang; CHEN Chuang


    A titanium coating fabricated via vacuum vapor deposition for diamond/Al composites was used to improve the interfacial bonding strength between diamond particles and Al matrix, and the Ti coated diamond particles reinforced Al matrix composites were prepared by gas pressure infiltration for electronic packaging. The surface structure of the Ti coated diamond particles was investigated by XRD and SEM. The interfacial characteristics and fracture surfaces were observed by SEM and EDS. The coefficient of thermal expansion(CTE) of 50% (volume fraction) Ti coated diamond particles reinforced Al matrix composites was measured. The Ti coating on diamond before infiltration consists of inner TiC layer and outer TiO_2 layer, and the inner TiC layer is very stable and cannot be removed during infiltration process. Fractographs of the composites illustrate that aluminum matrix fracture is the dominant fracture mechanism, and the stepped breakage of a diamond particle indicates strong interfacial bonding between the Ti coated diamond particles and the Al matrix. The measured low CTEs (5.07×10~(-6)-9.27×10~(-6_) K~(-1) of the composites also show the strong interfacial bonding between the Ti coated diamond particles and the Al matrix.

  8. Research on Cutting Trajectory of Electroplated Diamond Wire Saw

    张辽远; 王超; 王建光; 杨勇


    The cutting process of electroplated diamond wire saw was researched on the basis of impulse and vibration machining theories. The different contact states in the cutting process were analyzed by using the finite element method. It shows that the cutting stress is uniformly distributed along the direction of the workpiece width in the steady state. A mathematical equation of sawing trajectory was established by using the superposition principle and the cutting experiment of wire saw to calculate the cutting trajectory. The comparison of the theoretical trajectory with the calculated one indicates that the error is less than 15%. The research results provide a theoretic basis for optimization of the saw' s cutting process parameters.

  9. Development of Diamond-like Carbon Fibre Wheel

    魏源迁; 山口勝美; 洞口巌; 竹内雅之


    A unique diamond-like carbon (DLC) grinding wheel was developed, in which the DLC fibres were made by rolling Al sheets coated with DLC films and aligned normally to the grinding wheel surface by laminating Al sheets together with DLC fibres. In this paper, the formation process of DLC fibres and the fabrication process of a DLC fibre wheel were investigated. Many grinding experiments were also carried out on a precision NC plane milling machine using a newly developed DLC wheel. Grinding of specimens of silicon wafers, optical glasses, quartz, granites and hardened die steel SKD11 demonstrated the capabilities of nanometer surface finish. A smooth surface with a roughness value of Ra2.5nm (Ry26nm) was achieved.

  10. Analysis of machining and machine tools

    Liang, Steven Y


    This book delivers the fundamental science and mechanics of machining and machine tools by presenting systematic and quantitative knowledge in the form of process mechanics and physics. It gives readers a solid command of machining science and engineering, and familiarizes them with the geometry and functionality requirements of creating parts and components in today’s markets. The authors address traditional machining topics, such as: single and multiple point cutting processes grinding components accuracy and metrology shear stress in cutting cutting temperature and analysis chatter They also address non-traditional machining, such as: electrical discharge machining electrochemical machining laser and electron beam machining A chapter on biomedical machining is also included. This book is appropriate for advanced undergraduate and graduate mechani cal engineering students, manufacturing engineers, and researchers. Each chapter contains examples, exercises and their solutions, and homework problems that re...

  11. Shape analysis of synthetic diamond

    Mullan, C


    Two-dimensional images of synthetic industrial diamond particles were obtained using a camera, framegrabber and PC-based image analysis software. Various methods for shape quantification were applied, including two-dimensional shape factors, Fourier series expansion of radius as a function of angle, boundary fractal analysis, polygonal harmonics, and comer counting methods. The shape parameter found to be the most relevant was axis ratio, defined as the ratio of the minor axis to the major axis of the ellipse with the same second moments of area as the particle. Axis ratio was used in an analysis of the sorting of synthetic diamonds on a vibrating table. A model was derived based on the probability that a particle of a given axis ratio would travel to a certain bin. The model described the sorting of bulk material accurately but it was found not to be applicable if the shape mix of the feed material changed dramatically. This was attributed to the fact that the particle-particle interference was not taken int...

  12. Localized vibrational modes in diamond

    Murzaev, R. T.; Bachurin, D. V.; Korznikova, E. A.; Dmitriev, S. V.


    Discrete breather (DB) or, synonymously, intrinsic localized mode (ILM) is a spatially localized and time-periodic vibrational mode in a defect-free nonlinear lattice, e.g., in a crystal lattice. Standing DB and DB clusters (double and triple) are studied in diamond using molecular dynamics method with the AIREBO interatomic potentials. Single DB can be easily excited by applying initial shifts, A0, to a pair of nearest atoms along the valence bond in the opposite directions. Admissible excitation amplitudes are 0.09 ≤A0 /a0 ≤ 0.12, where a0 is the equilibrium interatomic distance. The core of a DB is a pair of nearest carbon atoms oscillating out-of-phase, while the neighboring atoms oscillate with one order of magnitude lower amplitudes. DB frequency is above the top of the phonon spectrum and increases with the oscillation amplitude. DB lives for more than 100 oscillation periods which approximately corresponds to 2 ps. The range of initial amplitudes and other conditions necessary for the excitation of double and triple DB clusters as well as their lifetime are investigated in detail. Two different mechanisms of energy exchange between DBs in the DB clusters are revealed, which is the main result of the present study. Our results contribute to a deeper understanding of the nonlinear lattice dynamics of diamond.

  13. Entanglement, Holography and Causal Diamonds

    de Boer, Jan; Heller, Michal P; Myers, Robert C


    We argue that the degrees of freedom in a d-dimensional CFT can be re-organized in an insightful way by studying observables on the moduli space of causal diamonds (or equivalently, the space of pairs of timelike separated points). This 2d-dimensional space naturally captures some of the fundamental nonlocality and causal structure inherent in the entanglement of CFT states. For any primary CFT operator, we construct an observable on this space, which is defined by smearing the associated one-point function over causal diamonds. Known examples of such quantities are the entanglement entropy of vacuum excitations and its higher spin generalizations. We show that in holographic CFTs, these observables are given by suitably defined integrals of dual bulk fields over the corresponding Ryu-Takayanagi minimal surfaces. Furthermore, we explain connections to the operator product expansion and the first law of entanglement entropy from this unifying point of view. We demonstrate that for small perturbations of the va...

  14. Diamond nucleation on surface of C60 thin layers

    杨国伟; 袁放成; 刘大军; 何金田; 张兵临


    Diamond nucleation on the surface of C60 thin layers and intermediate layer of Si substrates are studied by scanning electron microscopy (SEM). The cross-section SEM images of diamond films show that diamond grains really nucleate on the surface of C60 thin layers. The SEM images of diamond nucleating sites show the nucleating aggregation of diamond on C60 surfaces. The preferential oriented diamond films are observed. The plasma pre-treatment of C60 sublimating layers is a key factor for diamond nucleation.

  15. Effects of titanium coating on property of diamond


    The titanium film was coated on the surface of diamond crystal in order to improve the chemical properties of diamond and the effect of titanium coating on the property of diamond was discussed. The anti-impacting strength, the oxidization process and the soakage property between vitrified bond and diamond were investigated. It is found that, when the titanium film is coated on the surface of diamond crystal, the soakage angle between vitrified bond and diamond decreases from 39.5° to 34.5° at 993 K, and the oxidization degree on the surface of diamonds is lowered greatly.

  16. Microbunch Instability Observations from a THz Detector at Diamond Light Source

    Shields, W.; Bartolini, R.; Boorman, G.; Karataev, P.; Lyapin, A.; Puntree, J.; Rehm, G.


    Diamond Light source is a third generation synchrotron facility dedicated to producing radiation of outstanding brightness, ranging from infra-red to x-rays. The short electron bunches that are accelerated around the storage ring are susceptible to the phenomenon of microbunching instabilities when the bunch charge exceeds a threshold. The primary feature of the microbunch instabilities is the onset of bursts of radiation in the THz range. The high frequencies involved in the emissions make detection and analysis challenging. A 60-90 GHz Schottky Barrier Diode detector was installed to investigate turn by turn evolution of the instabilities.

  17. Diamond Production and Processing : What Armenia can Learn from an Intra-Regional Exchange on the Diamond Trade

    Grigorian, Karén


    There is a growing gap worldwide between the rising demand and stagnating supply of diamonds, producing new opportunities for diamond processing countries such as Armenia. Building productive capacity through skills development and technological progress is of central importance to achieving sustainable growth in diamond manufacturing countries. Secondary diamond industries are successful ...

  18. The Geopolitical Setting of Conflict Diamonds.

    Haggerty, S. E.


    September 11, 2001 will live in infamy. Ideological differences have also led to senseless atrocities in Angola, Congo Republic, Sierra Leone, and Liberia. Hundreds of thousands have died, scores mutilated, and millions displaced. These have gone virtually unnoticed for decades. Unnoticed that is until it became evident that these barbaric acts were fueled by the sale or bartering of diamonds for arms, or by more ingenious ways that are less traceable. There is no end in sight. Industry has long recognized that about 20% of diamonds reaching the open market are smuggled from operating mines, and more recently that an additional 4% originates from conflict diamond sources. Diamond identification by laser inscription, ion implantation, or certification protocols are subject to fraudulent tampering. And these applied methods are thwarted if cutting and polishing centers are infiltrated, or if terrorist facilities are independently established. Mark ups are substantial (40-60%) from raw material to finished product. Tracking the paths of rough stones from mines to faceted gems is impractical because some 30-50 million cts of top quality material, or about 100 million stones, would require branding each year. Moreover, the long standing tradition of site-holdings and the bourse system of mixing or matching diamonds, inadvertently ensures regional anonymity. Conflict diamonds are mined in primary kimberlites and from widely dispersed alluvial fields in tropical jungle. Landscapes, eroded by 1-5 vertical km over 100 Ma, have transformed low grade primary deposits into unconsolidated sedimentary bonanzas. The current value of stones retrieved, by motivated diggers and skillful jiggers, in rebel held territories, is impossible to determine, but in 1993 amounted to tens of millions USD. Diamonds over 100 cts continue to surface at premier prices. Borders are porous, diamonds flow easily, and armed networks are permeable and mobile. Diamonds form at great depths (over 200 km

  19. 57Fe Mössbauer spectroscopy used to develop understanding of a diamond preservation index model

    Yambissa, M. T.; Forder, S. D.; Bingham, P. A.


    57Fe Mössbauer spectroscopy has provided precise and accurate iron redox ratios Fe2+/Fe3+ in ilmenite, FeTiO3, found within kimberlite samples from the Catoca and Camatxia kimberlite pipes from N.E. Angola. Ilmenite is one of the key indicator minerals for diamond survival and it is also one of the iron-bearing minerals with iron naturally occurring in one or both of the oxidation states Fe3+ and Fe2+. For this reason it is a good indicator for studying oxygen fugacities ( fO2) in mineral samples, which can then be related to iron redox ratios, Fe2+/Fe3+. In this paper we demonstrate that the oxidation state of the ilmenite mineral inclusion from sampled kimberlite rock is a key indicator of the oxidation state of the host kimberlite assemblage, which in turn determines the genesis of diamond, grade variation and diamond quality. Ilmenite samples from the two different diamondiferous kimberlite localities (Catoca and Camatxia) in the Lucapa graben, N.E. Angola, were studied using Mössbauer spectroscopy and X-Ray Diffractometry, in order to infer the oxidation state of their source regions in the mantle, oxygen partial pressure and diamond preservation conditions. The iron redox ratios, obtained using Mössbauer spectroscopy, show that the Catoca diamond kimberlite is more oxidised than kimberlite found in the Camatxia pipe, which is associated within the same geological tectonic structure. Here we demonstrate that57Fe Mössbauer spectroscopy can assist geologists and mining engineers to effectively evaluate and determine whether kimberlite deposits are economically feasible for diamond mining.


    Mária Domonkos


    Full Text Available In this study, the structuring of micro- and nanocrystalline diamond thin films is demonstrated. The structuring of the diamond films is performed using the technique of microsphere lithography followed by reactive ion etching. Specifically, this paper presents a four-step fabrication process: diamond deposition (microwave plasma assisted chemical vapor deposition, mask preparation (by the standard Langmuir-Blodgett method, mask modification and diamond etching. A self-assembled monolayer of monodisperse polystyrene (PS microspheres with close-packed ordering is used as the primary template. Then the PS microspheres and the diamond films are processed in capacitively coupled radiofrequency plasma  using different plasma chemistries. This fabrication method illustrates the preparation of large arrays of periodic and homogeneous hillock-like structures. The surface morphology of processed diamond films is characterized by scanning electron microscopy and atomic force microscope. The potential applications of such diamond structures in various fields of nanotechnology are also briefly discussed.

  1. Diamond detector - material science, design and application

    Gaowei, Mengjia

    Modern synchrotrons, such as the NSLS-II, will enable unprecedented science by having extremely high brightness and flux with exceptional beam stability. These capabilities create a harsh and demanding environment for measuring the characteristics of the x-ray beam. In many cases, existing measurement techniques fail completely, requiring the development of new detectors which can meet the demands of the synchrotron. The combination of diamond properties ranked diamond an appealing candidate in the field of radiation detection in extreme conditions and it has been used as x-ray sensor material for decades. However, only until the development of chemical vapor deposition (CVD) process in the synthesis of diamond that has it been considered for wider applications in the state-of-art synchrotron light sources as part of beamline diagnostics, including the detection of x-ray beam flux and position. While defects and dislocations in CVD grown single crystal diamonds are inevitable, there are solutions in other aspects of a device fabrication to compensate this technological downside, including improving device performance in engineering diamond surface electrode materials and patterns and slicing and polishing diamond plates into thinner pieces. The content of this dissertation summarizes our effort in addressing several problems we encounter in the process of design and fabrication of single crystal CVD diamond based electronic devices. In order to study the generation of post-anneal photoconductive gain in our devices we have discussed in section 3 and 4 the two criteria for the observation of photoconductive current. In section 3 we reveal the correlation between structural defects in diamond and the post-anneal photoconductive regions. Section 4 introduces the measurements of hard x-ray photoelectron spectroscopy (HAXPES) we applied to investigate the diamond-metal Schottky barrier height for several metals and diamond surface terminations. The position of the

  2. Cathodoluminescence of natural, plastically deformed pink diamonds.

    Gaillou, E; Post, J E; Rose, T; Butler, J E


    The 49 type I natural pink diamonds examined exhibit color restricted to lamellae or bands oriented along {111} that are created by plastic deformation. Pink diamonds fall into two groups: (1) diamonds from Argyle in Australia and Santa Elena in Venezuela are heavily strained throughout and exhibit pink bands alternating with colorless areas, and (2) diamonds from other localities have strain localized near the discrete pink lamellae. Growth zones are highlighted by a blue cathodoluminescence (CL) and crosscut by the pink lamellae that emit yellowish-green CL that originates from the H3 center. This center probably forms by the recombination of nitrogen-related centers (A-aggregates) and vacancies mobilized by natural annealing in the Earth's mantle. Twinning is the most likely mechanism through which plastic deformation is accommodated for the two groups of diamonds. The plastic deformation creates new centers visible through spectroscopic methods, including the one responsible for the pink color, which remains unidentified. The differences in the plastic deformation features, and resulting CL properties, for the two groups might correlate to the particular geologic conditions under which the diamonds formed; those from Argyle and Santa Elena are deposits located within Proterozoic cratons, whereas most diamonds originate from Archean cratons.

  3. Artifact Diamond Its Allure And Significance

    Yoder, Max N.


    While the preponderance of the mechanical, optical, and electronic properties of natural diamond have been known for over a decade, only recently has artifact diamond in technologically useful form factors become an exciting possibility. The advent of sacrificial, lattice matched crystalline substrates provides the basis not only for semiconducting applications of diamond, but for optical mirrors, lenses, and windows as well. As a semiconductor, diamond has the highest resistivity, the highest saturated electron velocity, the highest thermal conductivity, the lowest dielectric constant, the highest dielectric strength, the greatest hardness, the largest bandgap and the smallest lattice constant of any material. It also has electron and hole mobilities greater than those of silicon. Its figure of merit as a microwave power amplifier is unexcelled and exceeds that of silicon by a multiplier of 8200. For integrated circuit potential, its thermal conductivity, saturated velocity, and dielectric constant also place it in the premier position (32 times that of silicon, 46 times that of GaAs). Although not verified, its radiation hardness should also be unmatched. Aside from its brilliant sparkle as a gemstone, there has been little use of diamond in the field of optics. Processing of the diamond surface now appears to be as simple as that of any other material --albeit with different techniques. In fact, it may be possible to etch diamond far more controllably (at economically viable rates) than any other material as the product of the etch is gaseous and the etched trough is self-cleaning. Other properties of diamond make it an ideal optical material. Among them are its unmatched thermal conductivity, its extremely low absorption loss above 228 nanometers, and unmatched Young's modulus, Poisson's ratio, tensile strength, hardness, thermal shock, and modulus of elasticity. If the recently-found mechanisms by which erbium impurities in III-V junctions can be made to "lase

  4. Self-composite comprised of nanocrystalline diamond and a non-diamond component useful for thermoelectric applications

    Gruen, Dieter M.


    One provides nanocrystalline diamond material that comprises a plurality of substantially ordered diamond crystallites that are sized no larger than about 10 nanometers. One then disposes a non-diamond component within the nanocrystalline diamond material. By one approach this non-diamond component comprises an electrical conductor that is formed at the grain boundaries that separate the diamond crystallites from one another. The resultant nanowire is then able to exhibit a desired increase with respect to its ability to conduct electricity while also preserving the thermal conductivity behavior of the nanocrystalline diamond material.

  5. Turn the Resolutions into Reality


    Can you remember each New Year's resolutions you made at the beginning of a year? Did you make good on them or did you forget about them by June? Here are 6 tips that will help you turn those resolutions into reality.

  6. The Physics of Ski Turns

    Shonle, John I.; Nordick, Douglas L.


    Describes the application of basic dynamics of rotations to the case of turning on skis, first without and then with external torques. Various elements are combined in different techniques and suggestions for further extensions and a list of laboratory exercises based on skiing are included. (DF)

  7. Professional Employees Turn to Unions

    Chamot, Dennis


    White-collar and professional employees are increasingly turning to unions to combat their loss of independence as employees of large organizations. Managers should realize that they and professional employees have different viewpoints about job situations and that the current trend toward white-collar unionism is apt to continue. (JG)

  8. Professional Employees Turn to Unions

    Chamot, Dennis


    White-collar and professional employees are increasingly turning to unions to combat their loss of independence as employees of large organizations. Managers should realize that they and professional employees have different viewpoints about job situations and that the current trend toward white-collar unionism is apt to continue. (JG)

  9. The Philosophy of Turning Points

    Turcan, Romeo V.


    This paper introduces and discusses the concept of turning points from the ontological, epistemological, and methodological perspectives, applying it to the de-internationalization phenomenon to exemplify its deployment. As a concept that adds to the variance and complexity of the international b...

  10. Machining and metrology systems for free-form laser printer mirrors

    D W Davis; M Walter; M Takahashi; T Masaki


    A major challenge in optics is to make optical components like mirrors and lenses smaller and cheaper. This is achieved by designing optical components that have conformal or free-form shapes. A free-form optic is defined as one that is not symmetrical about any axis. These highly demanding requirements are met by single point diamond machining in rigid ultra precision machine tools.

  11. Atomic structure of machined semiconducting chips: An x-ray absorption spectroscopy study

    Paesler, M.; Sayers, D.


    X-ray absorption spectroscopy (XAS) has been used to examine the atomic structure of chips of germanium that were produced by single point diamond machining. It is demonstrated that although the local (nearest neighbor) atomic structure is experimentally quite similar to that of single crystal specimens information from more distant atoms indicates the presence of considerable stress. An outline of the technique is given and the strength of XAS in studying the machining process is demonstrated.

  12. Optimization of machining techniques – A retrospective and literature review

    Aman Aggarwal; Hari Singh


    In this paper an attempt is made to review the literature on optimizing machining parameters in turning processes. Various conventional techniques employed for machining optimization include geometric programming, geometric plus linear programming, goal programming, sequential unconstrained minimizationtechnique, dynamic programming etc. The latest techniques for optimization include fuzzy logic, scatter search technique, genetic algorithm, Taguchi technique and response surface methodology.

  13. Surface effects on nitrogen vacancy centers neutralization in diamond

    Newell, Arthur N.; Dowdell, Dontray A.; Santamore, D. H.


    The performance of nitrogen vacancy (NV-) based magnetic sensors strongly depends on the stability of nitrogen vacancy centers near the diamond surface. The sensitivity of magnetic field detection is diminished as the NV- turns into the neutralized charge state NV0. We investigate the neutralization of NV- and calculate the ratio of NV0 to total NV (NV-+NV0) caused by a hydrogen terminated diamond with a surface water layer. We find that NV- neutralization exhibits two distinct regions: near the surface, where the NV- is completely neutralized, and in the bulk, where the neutralization ratio is inversely proportional to depth following the electrostatic force law. In addition, small changes in concentration can lead to large differences in neutralization behavior. This phenomenon allows one to carefully control the concentration to decrease the NV- neutralization. The presence of nitrogen dopant greatly reduces NV- neutralization as the nitrogen ionizes in preference to NV- neutralization at the same depth. The water layer pH also affects neutralization. If the pH is very low due to cleaning agent residue, then we see a change in the band bending and the reduction of the two-dimensional hole gas region. Finally, we find that dissolved carbon dioxide resulting from direct contact with the atmosphere at room temperature hardly affects the NV- neutralization.

  14. Residual radioactivity of treated green diamonds.

    Cassette, Philippe; Notari, Franck; Lépy, Marie-Christine; Caplan, Candice; Pierre, Sylvie; Hainschwang, Thomas; Fritsch, Emmanuel


    Treated green diamonds can show residual radioactivity, generally due to immersion in radium salts. We report various activity measurements on two radioactive diamonds. The activity was characterized by alpha and gamma ray spectrometry, and the radon emanation was measured by alpha counting of a frozen source. Even when no residual radium contamination can be identified, measurable alpha and high-energy beta emissions could be detected. The potential health impact of radioactive diamonds and their status with regard to the regulatory policy for radioactive products are discussed. Copyright © 2017. Published by Elsevier Ltd.

  15. Physics and applications of CVD diamond

    Koizumi, Satoshi; Nesladek, Milos


    Here, leading scientists report on why and how diamond can be optimized for applications in bioelectronic and electronics. They cover such topics as growth techniques, new and conventional doping mechanisms, superconductivity in diamond, and excitonic properties, while application aspects include quantum electronics at room temperature, biosensors as well as diamond nanocantilevers and SAWs.Written in a review style to make the topic accessible for a wider community of scientists working in interdisciplinary fields with backgrounds in physics, chemistry, biology and engineering, this is e

  16. Machine Phase Fullerene Nanotechnology: 1996

    Globus, Al; Chancellor, Marisa K. (Technical Monitor)


    NASA has used exotic materials for spacecraft and experimental aircraft to good effect for many decades. In spite of many advances, transportation to space still costs about $10,000 per pound. Drexler has proposed a hypothetical nanotechnology based on diamond and investigated the properties of such molecular systems. These studies and others suggest enormous potential for aerospace systems. Unfortunately, methods to realize diamonoid nanotechnology are at best highly speculative. Recent computational efforts at NASA Ames Research Center and computation and experiment elsewhere suggest that a nanotechnology of machine phase functionalized fullerenes may be synthetically relatively accessible and of great aerospace interest. Machine phase materials are (hypothetical) materials consisting entirely or in large part of microscopic machines. In a sense, most living matter fits this definition. To begin investigation of fullerene nanotechnology, we used molecular dynamics to study the properties of carbon nanotube based gears and gear/shaft configurations. Experiments on C60 and quantum calculations suggest that benzyne may react with carbon nanotubes to form gear teeth. Han has computationally demonstrated that molecular gears fashioned from (14,0) single-walled carbon nanotubes and benzyne teeth should operate well at 50-100 gigahertz. Results suggest that rotation can be converted to rotating or linear motion, and linear motion may be converted into rotation. Preliminary results suggest that these mechanical systems can be cooled by a helium atmosphere. Furthermore, Deepak has successfully simulated using helical electric fields generated by a laser to power fullerene gears once a positive and negative charge have been added to form a dipole. Even with mechanical motion, cooling, and power; creating a viable nanotechnology requires support structures, computer control, a system architecture, a variety of components, and some approach to manufacture. Additional

  17. HLS Turn-By-Turn System and Its Application

    Wang, Jun H; Liu, Jian H; Liu, Zu-ping; Sun Bao Gen; Yang Yong Li; Zheng, Kai


    Design and experimental application of the turn-by-turn system of Hefei Light Source (HLS) are presented in this paper. The front-end signal measurement adopts a log-ratio electronics circuitry. The system is designed to be capable of up to 2 seconds data acquisition. Injection kickers are used to excite beam for monitoring ß oscillation and damping rate. Some of experimental applications are also illustrated, in commission of both the upgraded injection system of HLS and the lower frequency feedback system. The results shows that in order to improve the accumulation of the injected beam, it is very necessary to investigate integral magnet fields equilibrium of injected system and proper measures to control restrain remnants ß-oscillation caused by the injected system error.

  18. Active Control of Machine-Tool Vibration in a Lathe

    Claesson, Ingvar; Håkansson, Lars


    In the turning operation the relative dynamic motion between cutting tool and workpiece, or vibration is a frequent problem, which affects the result of the machining, in particular the surface finish. The tool life is also influenced by the vibrations. When the working environment is considered, noise is frequently introduced by dynamic motion between the cutting tool and the workpiece. By proper machine design, e.g. improved stiffness of the machine structure, the problem of relative dynami...

  19. SiCp/Al复合材料的超精密车削试验%Experiments of ultra-precision turning of SiCp/Al composites

    葛英飞; 徐九华; 杨辉


    试验研究了碳化硅颗粒增强铝基复合材料(SiCp/Al)的超精密车削加工性能.使用扫描电镜(SEM)对已加工表面、切屑及其根部、刀具前/后刀面磨损带进行观察,使用表面粗糙度轮廓仪对各种切削条件下的加工表面粗糙度轮廓进行测试分析.结果表明,该材料的加工表面常残留微孔洞、微裂纹、坑洞、划痕、残留物突起及基体材料撕裂等微观缺陷,刀具几何参数、切削速度、进给量、增强颗粒尺寸和材料体积分数是影响表面粗糙度的主要因素.由于切削变形区微裂纹动态形成的作用,超精密切削该材料时一般形成锯齿型切屑.刀具-工件的相对振动、基体撕裂增强颗粒拔出、破碎、压入等是该材料超精密车削表面形成的主要机制.单晶金刚石(SCD)刀具主要发生微磨损、崩刃、剥落和磨粒磨损,聚晶金刚石(PCD)刀具主要发生磨粒磨损和粘结磨损.结论表明SiCp/Al的超精密切削加工性较差,但通过选择合适的工艺参数,体积分数为15%的SiCp/2024Al加工表面粗糙度Ra可达24.7 nm.%The ultra-precision machinability of SiCp/Al composites is investigated experimentally. A scanning electron microscope (SEM) is used to examine the machined surfaces, chips, chip roots and tool wear lands, and a surface profiling instrument is taken to measure the surface profile roughnesses in different turning conditions. The results show that the machined surface remains a lot of defects such as pits, voids, microcracks, grooves, protuberances, matrix tearing, etc. The tool geometries, cutting speeds, feed rates, particle reinforcement sizes and the volume fractions are the significant influence factors of surface roughness. Generally, a segmental chip is formed in turning composites due to the effect of dynamic microcrack behavior. The tool-workpiece relative vibration and the removal modes of SiC particles are the main mechanisms of surface generation. The

  20. Optimization of machining processes using pattern search algorithm

    Miloš Madić


    Full Text Available Optimization of machining processes not only increases machining efficiency and economics, but also the end product quality. In recent years, among the traditional optimization methods, stochastic direct search optimization methods such as meta-heuristic algorithms are being increasingly applied for solving machining optimization problems. Their ability to deal with complex, multi-dimensional and ill-behaved optimization problems made them the preferred optimization tool by most researchers and practitioners. This paper introduces the use of pattern search (PS algorithm, as a deterministic direct search optimization method, for solving machining optimization problems. To analyze the applicability and performance of the PS algorithm, six case studies of machining optimization problems, both single and multi-objective, were considered. The PS algorithm was employed to determine optimal combinations of machining parameters for different machining processes such as abrasive waterjet machining, turning, turn-milling, drilling, electrical discharge machining and wire electrical discharge machining. In each case study the optimization solutions obtained by the PS algorithm were compared with the optimization solutions that had been determined by past researchers using meta-heuristic algorithms. Analysis of obtained optimization results indicates that the PS algorithm is very applicable for solving machining optimization problems showing good competitive potential against stochastic direct search methods such as meta-heuristic algorithms. Specific features and merits of the PS algorithm were also discussed.

  1. Mechanism of diamond-to-graphite transformation at diamond-stable conditions

    ZANG ChuangYi; CHEN XiaoZhou; HU Qiang; MA HongAn; JIAXiaoPeng


    The diamond-to-graphite transformation at diamond-stable conditions is studied by temperature gradient method (TGM) under high pressure and high temperature (HPHT), although it is unreasonable from the view of thermodynamic considerations. It is found that, at diamond-stable conditions, for example, at 5.5 GPa and 1550 K, with fine diamond grits as carbon source and NiMnCo alloy as metal solvent assisted, not only large diamond crystals, but metastable regrown graphite crystals would be grown by layer growth mechanism, and the abundance of carbon source in the higher temperature region is indispensable for the presence of metastable regrown graphite crystals. From this transformation, it is concluded that, with metal solvent assisted, although the mechanism of crystal growth could be understood by the macro-mechanism of solubility difference between diamond and graphite in metal solvents, from the point of micro-mechanism, the minimum growth units for diamond or graphite crystals should be at atomic level and unrelated to the kinds of carbon source (diamond or graphite), which could be accumulated free-selectively on the graphite with sp2Tr or diamond crystals with sp3 bond structure.

  2. Automation of printing machine

    Sušil, David


    Bachelor thesis is focused on the automation of the printing machine and comparing the two types of printing machines. The first chapter deals with the history of printing, typesettings, printing techniques and various kinds of bookbinding. The second chapter describes the difference between sheet-fed printing machines and offset printing machines, the difference between two representatives of rotary machines, technological process of the products on these machines, the description of the mac...

  3. Strong adhesion in nanocrystalline diamond films on silicon substrates

    Sharda, T.; Umeno, M.; Soga, T.; Jimbo, T.


    Strong adhesion is shown to be achieved in the growth of smooth nanocrystalline diamond (NCD) thin films on silicon substrates at 600 °C using biased enhanced growth in microwave plasma chemical vapor deposition. The strong adhesion is evident from the films sustaining compressive stress, which may be as high as 85 GPa. The substrates are bent spherically after deposition, however, films are not peeled off, in spite of having enormous in-plane stress. The strong adhesion may be a result of implanted carbon below the substrate surface with an optimized ion flux density in the initial stages of growth. The compressive stress in the films is shown to be generating from the graphitic and other nondiamond carbon impurities in the films. It was observed that the NCD grain size decreases with biasing hence increasing grain boundary area in the films accommodating more graphitic impurities, which in turn results in an increase in compressive stress in the films.

  4. Laser-assisted machining of difficult-to-machine materials

    Incropera, F.P.; Rozzi, J.C.; Pfefferkorn, F.E.; Lei, S.; Shin, Y.C.


    Laser-assisted machining (LAM) is a hybrid process for which a difficult-to-machine material, such as a ceramic or super alloy, is irradiated by a laser source prior to material removal by a cutting tool. The process has the potential to significantly increase material removal rates, as well as to improve the geometry and properties of the finished work piece. Features and limitations of theoretical and experimental procedures for determining the transient thermal response of a work piece during LAM are described, and representative results are presented for laser-assisted turning of sintered silicon nitride. Significant physical trends are revealed by the calculations, as are guidelines for the selection of appropriate operating conditions.


    Kanyuk M. I.


    Full Text Available The purpose of the work is to summarize the literature data concerning ultrafine diamonds, namely their industrial production, as well as considerable photostability and biocompatibility that promote their use in modern visualization techniques. It is shown that due to the unique physical properties, they are promising materials for using in nanotechnology in the near future. Possibility of diverse surface modification, small size and large absorption surface are the basis for their use in different approaches for drug and gene delivery into a cell. The changes in the properties of nanodiamond surface modification methods of their creation, stabilization and applications are described. It can be said that fluorescent surface-modified nanodiamonds are a promising target in various research methods that would be widely used for labeling of living cells, as well as in the processes of genes and drugs delivery into a cell.

  6. Comparison theorems for causal diamonds

    Berthiere, Clement; Solodukhin, Sergey N


    We formulate certain inequalities for the geometric quantities characterizing causal diamonds in curved and Minkowski spacetimes. These inequalities involve the red-shift factor which, as we show explicitly in the spherically symmetric case, is monotonic in the radial direction and it takes its maximal value at the centre. As a byproduct of our discussion we re-derive Bishop's inequality without assuming the positivity of the spatial Ricci tensor. We then generalize our considerations to arbitrary, static and not necessarily spherically symmetric, asymptotically flat spacetimes. In the case of spacetimes with a horizon our generalization involves the so-called {\\it domain of dependence}. The respective volume, expressed in terms of the duration measured by a distant observer compared with the volume of the domain in Minkowski spacetime, exhibits behaviours which differ if $d=4$ or $d>4$. This peculiarity of four dimensions is due to the logarithmic subleading term in the asymptotic expansion of the metric nea...

  7. Astronomers debate diamonds in space


    This is not the first time the intriguing carbonaceous compound has been detected in space. A peculiar elite of twelve stars are known to produce it. The star now added by ISO to this elite is one of the best representatives of this exclusive family, since it emits a very strong signal of the compound. Additionally ISO found a second new member of the group with weaker emission, and also observed with a spectral resolution never achieved before other already known stars in this class. Astronomers think these ISO results will help solve the mystery of the true nature of the compound. Their publication by two different groups, from Spain and Canada, has triggered a debate on the topic, both in astronomy institutes and in chemistry laboratories. At present, mixed teams of astrophysicists and chemists are investigating in the lab compounds whose chemical signature or "fingerprint" matches that detected by ISO. Neither diamonds nor fullerenes have ever been detected in space, but their presence has been predicted. Tiny diamonds of pre-solar origin --older than the Solar System-- have been found in meteorites, which supports the as yet unconfirmed theory of their presence in interstellar space. The fullerene molecule, made of 60 carbon atoms linked to form a sphere (hence the name "buckyball"), has also been extensively searched for in space but never found. If the carbonaceous compound detected by ISO is a fullerene or a diamond, there will be new data on the production of these industrially interesting materials. Fullerenes are being investigated as "capsules" to deliver new pharmaceuticals to the body. Diamonds are commonly used in the electronics industry and for the development of new materials; if they are formed in the dust surrounding some stars, at relatively low temperatures and conditions of low pressure, companies could learn more about the ideal physical conditions to produce them. A textbook case The latest star in which the compound has been found is

  8. Machine musicianship

    Rowe, Robert


    The training of musicians begins by teaching basic musical concepts, a collection of knowledge commonly known as musicianship. Computer programs designed to implement musical skills (e.g., to make sense of what they hear, perform music expressively, or compose convincing pieces) can similarly benefit from access to a fundamental level of musicianship. Recent research in music cognition, artificial intelligence, and music theory has produced a repertoire of techniques that can make the behavior of computer programs more musical. Many of these were presented in a recently published book/CD-ROM entitled Machine Musicianship. For use in interactive music systems, we are interested in those which are fast enough to run in real time and that need only make reference to the material as it appears in sequence. This talk will review several applications that are able to identify the tonal center of musical material during performance. Beyond this specific task, the design of real-time algorithmic listening through the concurrent operation of several connected analyzers is examined. The presentation includes discussion of a library of C++ objects that can be combined to perform interactive listening and a demonstration of their capability.

  9. Opposed turns at signalized intersections

    Akcelik, R.


    The 1985 Highway Capacity Manual (HCM) brought the U.S. and Australian methodologies for signalized intersections closer together. An important element in this methodology is the techniques used for the estimation of opposed (permissive) turn saturation flows. Although the basic modeling philosophies of the HCM and Australian methods are similar, there are significant differences in the procedures used and therefore in the results from the two methods. In particular, the latest methodology employed in the SIDRA software has eliminated the use of opposed turn adjustment factors for lane groups and adopted an explicit and direct method of modeling individual lanes. The purpose of this paper is to bring these new methods to the attention of the U.S. researchers since it is understood that efforts are being made to improve the 1985 HCM method.

  10. Ultra-fast calculations using diamond

    Van Dijk, T.


    TU Delft researchers have managed to use a piece of diamond to hold four quantum bits that can be spun, flipped and entangled with each other. This is an important step towards a working quantum computer

  11. Modified diamond dies for laser applications

    McWilliams, R.A.


    A modified wire drawing die for spatial filtering techniques is described. It was designed for use in high power laser systems. The diamond aperture is capable of enduring high intensity laser frequency without damaging the laser beam profile. The diamond is mounted at the beam focus in a vacuum of 1 x 10/sup -5/ Torr. The vacuum prevents plasma forming at the diamond aperture, thus enabling the beam to pass through without damaging the holder or aperture. The spatial filters are fitted with a manipulator that has three electronic stepping motors, can position the aperture in three orthogonal directions, and is capable of 3.2 resolution. Shiva laser system is using 105 diamond apertures for shaping the High Energy Laser Beam.

  12. Films Composed Of Diamond And Diamondlike Carbon

    Shing, Yuh-Han


    Proposed films composed of diamond and diamondlike carbon useful as wear-resistant and self-lubricating protective and tribological coats at extreme temperatures and in corrosive and oxidizing environments. Films have wide variety of industrial applications.

  13. Turning points in reactor design

    Beckjord, E.S.


    This article provides some historical aspects on nuclear reactor design, beginning with PWR development for Naval Propulsion and the first commercial application at Yankee Rowe. Five turning points in reactor design and some safety problems associated with them are reviewed: (1) stability of Dresden-1, (2) ECCS, (3) PRA, (4) TMI-2, and (5) advanced passive LWR designs. While the emphasis is on the thermal-hydraulic aspects, the discussion is also about reactor systems.

  14. Advanced Bonded Diamond for Optical Applications


    demonstrates a doublet structure. As we know , diamond crystal will give a typical Raman peak at 1332 (1/cm). If the diamond grain is under tensile stress, the...1617nm to 1645 nm. Illuaiiri«nt: MHITI Htdiu»: AIB Sub-sttftt-e: GLASS Ixlt: CLASS D«tact or : U>1AL Angle: 0.0 (dag) Mf* MUt : 1430.0

  15. Low-stress doped ultrananocrystalline diamond

    Sumant, Anirudha V.; Buja, Federico; van Spengen, Willem Merlijn


    Nanocrystalline diamond coatings exhibit stress in nano/micro-electro mechanical systems (MEMS). Doped nanocrstalline diamond coatings exhibit increased stress. A carbide forming metal coating reduces the in-plane stress. In addition, without any metal coating, simply growing UNCD or NCD with thickness in the range of 3-4 micron also reduces in-plane stress significantly. Such coatings can be used in MEMS applications.

  16. Evaluating Multidimensional Queries by Diamond Dicing

    Webb, Hazel; Lemire, Daniel


    Queries that constrain multiple dimensions simultaneously are difficult to express and compute efficiently in both Structured Query Language (SQL) and multidimensional languages. We introduce the diamond cube operator to facilitate the expression of one such class of multidimensional query. We have developed, implemented and tested algorithms to compute diamonds on both real and synthetic large data sets. We show that our custom implementation is more than twenty-five times faster, on a large data set, than popular database engines.

  17. Detection and analysis of diamond fingerprinting feature and its application

    Li, Xin; Huang, Guoliang; Li, Qiang; Chen, Shengyi


    Before becoming a jewelry diamonds need to be carved artistically with some special geometric features as the structure of the polyhedron. There are subtle differences in the structure of this polyhedron in each diamond. With the spatial frequency spectrum analysis of diamond surface structure, we can obtain the diamond fingerprint information which represents the "Diamond ID" and has good specificity. Based on the optical Fourier Transform spatial spectrum analysis, the fingerprinting identification of surface structure of diamond in spatial frequency domain was studied in this paper. We constructed both the completely coherent diamond fingerprinting detection system illuminated by laser and the partially coherent diamond fingerprinting detection system illuminated by led, and analyzed the effect of the coherence of light source to the diamond fingerprinting feature. We studied rotation invariance and translation invariance of the diamond fingerprinting and verified the feasibility of real-time and accurate identification of diamond fingerprint. With the profit of this work, we can provide customs, jewelers and consumers with a real-time and reliable diamonds identification instrument, which will curb diamond smuggling, theft and other crimes, and ensure the healthy development of the diamond industry.

  18. Detection and analysis of diamond fingerprinting feature and its application

    Li Xin; Huang Guoliang; Li Qiang; Chen Shengyi, E-mail: [Department of Biomedical Engineering, the School of Medicine, Tsinghua University, Beijing, 100084 (China)


    Before becoming a jewelry diamonds need to be carved artistically with some special geometric features as the structure of the polyhedron. There are subtle differences in the structure of this polyhedron in each diamond. With the spatial frequency spectrum analysis of diamond surface structure, we can obtain the diamond fingerprint information which represents the 'Diamond ID' and has good specificity. Based on the optical Fourier Transform spatial spectrum analysis, the fingerprinting identification of surface structure of diamond in spatial frequency domain was studied in this paper. We constructed both the completely coherent diamond fingerprinting detection system illuminated by laser and the partially coherent diamond fingerprinting detection system illuminated by led, and analyzed the effect of the coherence of light source to the diamond fingerprinting feature. We studied rotation invariance and translation invariance of the diamond fingerprinting and verified the feasibility of real-time and accurate identification of diamond fingerprint. With the profit of this work, we can provide customs, jewelers and consumers with a real-time and reliable diamonds identification instrument, which will curb diamond smuggling, theft and other crimes, and ensure the healthy development of the diamond industry.

  19. Distribution and characteristics of diamonds from Myanmar

    Win, T. T.; Davies, R. M.; Griffin, W. L.; Wathanakul, P.; French, D. H.


    Diamonds occur in headless placers at several locations within Myanmar. Twenty-six stones from the Momeik area of northern Myanmar and 111 stones from the Theindaw area of southern Myanmar have been studied to characterise their morphology, crystal forms, colour, degree of resorption, surface features, internal structures, mineral inclusions, and nitrogen content and aggregation state. Most stones grew originally as octahedra, but now show very high degrees of resorption, and highly polished surfaces, reflecting transport in a magma. Etch features are abundant, and breakage and abrasion are common, due to alluvial transport. Brown radiation spots are common, suggesting that these diamonds have a long history in surface environments. Cathodoluminescence (CL) images of plates and whole stones commonly display marked oscillatory zoning of yellow and blue bands, outlining octahedral growth zones. Many other stones show uniform yellow CL. Syngenetic mineral inclusions identified thus far are mainly of peridotitic paragenesis and include olivine, chromite and native iron. Infrared spectroscopy studies show that ˜10% of the diamonds have very low-N contents (Type II diamonds). More N-rich diamonds show high degrees of aggregation (Type IaAB). Both types are consistent with derivation from the upper mantle, rather than from crustal metamorphic sources. The primary source of these diamonds is believed to be an alkaline igneous rock (lamproitic rather than kimberlitic) but they may have reached their present locations via a secondary collector such as a sedimentary rock.

  20. Diamond-Fluoroplastic Composites for Abrasive Tools

    Adrianova, O. A.; Kirillin, A. D.; Chersky, I. N.


    Composite materials based on polytetrafluoroethylene (PTFE) and natural technical diamond powders from Yakutia diamond deposits are developed. It is shown that the compositions based on PTFE and a technical diamond powder at a content of up to 60 wt.%, due to their good physicomechanical characteristics, low friction coefficient, and good wetting of diamond particles by polymer, make is possible to create abrasive tools for polishing and grinding hard metals and semiprecious and precious stones with high serviceability and operational life combined with a considerable increase in the quality of treated surfaces and operational stability of the tools. It is found that PTFE, being a more elastic and softer matrix than the traditional ones, exhibits a self-sharpening effect of diamond grains upon grinding hard surfaces, when the grains go deep into the elastic matrix, the matrix wears out, and the working part of the tool becomes enriched with the diamond powder. These conclusions are confirmed by electron microscopic investigations. It is shown that the introduction of ultradisperse fillings (up to 2 wt.%) into such compositions allows us to improve the characteristics of abrasive tools considerably, especially for grinding hard semiprecious stones. The physicomechanical and frictional characteristics of the compositions and specific examples of their application in the jewelry industry and in stone working are discussed.

  1. Bias-enhanced post-treatment process for enhancing the electron field emission properties of ultrananocrystalline diamond films

    Saravanan, A.; Huang, B. R.; Sankaran, K. J.; Dong, C. L.; Tai, N. H.; Lin, I. N.


    The electron field emission (EFE) properties of ultrananocrystalline diamond films were markedly improved via the bias-enhanced plasma post-treatment (bep) process. The bep-process induced the formation of hybrid-granular structure of the diamond (bep-HiD) films with abundant nano-graphitic phase along the grain boundaries that increased the conductivity of the films. Moreover, the utilization of Au-interlayer can effectively suppress the formation of resistive amorphous-carbon (a-C) layer, thereby enhancing the transport of electrons crossing the diamond-to-Si interface. Therefore, bep-HiD/Au/Si films exhibit superior EFE properties with low turn-on field of E0 = 2.6 V/μm and large EFE current density of Je = 3.2 mA/cm2 (at 5.3 V/μm).

  2. Application of diamond based beam loss monitors at LHC

    Hempel, Maria


    the LHC, especially near each quadrupole and next to collimators. Ionization chambers have a time resolution of 40 s that is a half LHC turn and in case of a large beam loss, they request a beam dump. Another type of beam loss monitors are diamond sensors because of a time resolution of about one nanosecond and high radiation hardness. One diamond detector system is located in the cleaning region of the LHC and is able to detect various types of beam losses. Another diamond detector system (BCM1F) is installed inside the CMS detector to protect the CMS from adverse beam conditions. BCM1F monitors also the luminosity during collisions and delivers important beam parameters. Additional condition monitors, based on the BCM1F system, are located next to CMS, near to LHCb and ALICE to measure large beam losses in the LHC ring. The process of a beam loss due to dust particles is explained, and additional simulations were done to understand these process in more detail. The result of the simulation are also given. Beam loss data recorded by the diamond sensors in the cleaning region and the BCM1F diamonds are presented.

  3. Electrical machines mathematical fundamentals of machine topologies

    Gerling, Dieter


    Electrical Machines and Drives play a powerful role in industry with an ever increasing importance. This fact requires the understanding of machine and drive principles by engineers of many different disciplines. Therefore, this book is intended to give a comprehensive deduction of these principles. Special attention is given to the precise mathematical derivation of the necessary formulae to calculate machines and drives and to the discussion of simplifications (if applied) with the associated limits. The book shows how the different machine topologies can be deduced from general fundamentals, and how they are linked together. This book addresses graduate students, researchers, and developers of Electrical Machines and Drives, who are interested in getting knowledge about the principles of machine and drive operation and in detecting the mathematical and engineering specialties of the different machine and drive topologies together with their mutual links. The detailed - but nevertheless compact - mat...

  4. Laser machining of advanced materials

    Dahotre, Narendra B


    Advanced materialsIntroductionApplicationsStructural ceramicsBiomaterials CompositesIntermetallicsMachining of advanced materials IntroductionFabrication techniquesMechanical machiningChemical Machining (CM)Electrical machiningRadiation machining Hybrid machiningLaser machiningIntroductionAbsorption of laser energy and multiple reflectionsThermal effectsLaser machining of structural ceramicsIntrodu

  5. Construction of Realistic Scene in Virtual Turning Based on Global Illumination Model and Chip Simulation


    With the rapid development of manufacturing technology, the traditional simulation of machining can not meet the people's need. Research on virtual machining environment is one of the key parts of virtual manufacturing technology. According to the features of virtual turning, this paper proposes a simplified Whitted lighting model based on analysis of Phong and other local illumination model. This model takes the material and roughness of workpiece into account to calculate the roughness coefficient D, geom...

  6. Cutting force and wear evaluation in peripheral milling by CVD diamond dental tools

    Polini, R. [Dipartimento di Scienze e Tecnologie Chimiche, Universita di Roma Tor Vergata, Via della Ricerca Scientifica, 00133 Rome (Italy)]. E-mail:; Allegri, A. [Dipartimento di Scienze e Tecnologie Chimiche, Universita di Roma Tor Vergata, Via della Ricerca Scientifica, 00133 Rome (Italy); Guarino, S. [Dipartimento di Ingegneria Meccanica, Universita di Roma Tor Vergata, Via del Politecnico 1, 00133 Rome (Italy); Quadrini, F. [Dipartimento di Ingegneria Meccanica, Universita di Roma Tor Vergata, Via del Politecnico 1, 00133 Rome (Italy); Sein, H. [Department of Chemistry and Materials, Manchester Metropolitan University, Chester Street, Manchester M1 5GD (United Kingdom); Ahmed, W. [Department of Chemistry and Materials, Manchester Metropolitan University, Chester Street, Manchester M1 5GD (United Kingdom)


    Co-cemented tungsten carbide (WC-Co) tools are currently employed in dental application for prosthesis fabrication. The deposition of a diamond coating onto WC-Co tools could allow both to increase the tool life and tool performance at higher speeds. However, at present it is very difficult to quantify the effective advantage of the application of a diamond coating onto dental tools compared to traditional uncoated tools. Therefore, in this work, we have deposited diamond coatings onto WC-Co dental tools having different geometries by Hot Filament Chemical Vapour Deposition (HFCVD). Prior to deposition, the WC-Co tools were pre-treated in order to roughen the surface and to modify the chemical surface composition. The use of the HFCVD process enabled the deposition of a uniform coating despite the complex geometries of the dental mills. For the first time, in accordance to the knowledge of the authors, we have studied and compared the cutting behaviour of both virgin and diamond-coated dental tools by measuring both wear and cutting force time evolution under milling a very hard Co-Cr-Mo dental alloy. To ensure constant cutting rate (20,000-r.p.m. cutting rate, 0.01-m/min feed rate and 0.5-mm depth of cut), a proper experimental apparatus was used. Three different mill geometries were considered in both coated and uncoated conditions. The results showed that, under the high-speed conditions employed, uncoated tools underwent to catastrophic failure within a few seconds of machining. Diamond-coated tools exhibited much longer tool lives. Lower forces were measured when the coated tool was employed due to the much lower material-mill friction. The best behaviour was observed for coated mills with the presence of a chip-breaker.

  7. Boron doped diamond electrode for the wastewater treatment

    Quiroz Alfaro, Marco Antonio [Universidad de las Americas-Puebla, Santa Catarina Martir (Mexico). Escuela de Ciencias. Dept. de Quimica y Biologia; Ferro, Sergio; Martinez-Huitle, Carlos Alberto [University of Ferrara (Italy). Dept. of Chemistry; Vong, Yunny Meas [Centro de Investigacion y Desarrollo Tecnologico en Electroquimica S.C., Quertaro (Mexico). Parque Tecnologico Queretaro Sanfandila


    Electrochemical studies of diamond were started more than fifteen years ago with the first paper on diamond electrochemistry published by Pleskov. After that, work started in Japan, United States of America, France, Switzerland and other countries. Over the last few years, the number of publications has increased considerably. Diamond films have been the subject of applications and fundamental research in electrochemistry, opening up a new branch known as the electrochemistry of diamond electrodes. Here, we first present a brief history and the process of diamond film synthesis. The principal objective of this work is to summarize the most important results in the electrochemical oxidation using diamond electrodes. (author)

  8. Research on a New Type of Diamond Saw Plate


    With the developing of stone material, diamond saw pl ate is used widely, and in order to increase cutting efficiency and life-span o f diamond saw plate, there are a lot of research jobs of segment for diamond saw plate. Layered segment for diamond saw plate is to divide single segment into s everal cutting tools by its structure, then increases rock-cutting faces. For i mpregnated man-made diamond saw plate, the bonding strength of diamonds with ma trix material has great effect on its life and service....

  9. Inverse Conversion of CO2 into Diamond: Implications for the Origin of Natural Diamond

    Q. W. Chen; Z. S. Lou; Y. T. Qian; Q. Wang


    @@ In prehistoric times carbon was known in the form of soot and charcoal. Ever since Antoine Lavoisier in 1792 and Smithson Tenet in 1797 demonstrated that diamond and graphite are allotropic forms of carbon[1], people have been interested in converting the relatively abundant carbon materials into much rarer diamond.

  10. Diamond Field Emission Source using Transfer Mold Technique Prepared by Diamond Powder Seeding

    Tezuka, Sachiaki; Matsuba, Yohei; Takahashi, Kohro

    Diamond thin films fabricated by MPCVD (microwave plasma chemical vapor deposition) are available for use as a field emitter material, because of its high mechanical quality, thermal conductivity, chemical stability, environmental tolerance, and NEA (negative electron affinity). Diode and triode emitter arrays using P-doped polycrystalline diamond were manufactured on a SiO2/Si(100) substrate with reverse pyramids formed by the transfer mold technique. As the diamond nucleation process, spin-coat seeding with pure diamond powder dispersed in isoamyl acetate has been introduced in place of the bias method. SEM (scanning electron microscopy) images and Raman spectroscopy indicate that the crystal quality of the diamond thin film fabricated by spin-coat seeding is superior to that fabricated by the bias method. The diamond crystal completely grew on top of the diode emitter by the US (ultrasonic) treatment in a diamond powder solution before spin-coat seeding. The tip radius was smaller than 50 nm. The beginning voltage of the emission of the diode emitter is 3 V after the DC glow discharge treatment in H2, which is lower than that of an emitter array fabricated by the bias method, 40 V. On the other hand, the emission of the diamond triode emitter starts at a gate voltage of only 0.5 V, and the emission current of 50∼60 mA is obtained at a gate voltage of 2 V.

  11. Homoepitaxial Boron Doped Diamond Anvils as Heating Elements in a Diamond Anvil Cell

    Montgomery, Jeffrey; Samudrala, Gopi; Smith, Spencer; Tsoi, Georgiy; Vohra, Yogesh; Weir, Samuel


    Recent advances in designer-diamond technology have allowed for the use of electrically and thermally conducting homoepitaxially-grown layers of boron-doped diamond (grown at 1200 °C with a 2% mixture of CH4 in H, resulting in extremely high doping levels ~ 1020/cm3) to be used as heating elements in a diamond anvil cell (DAC). These diamonds allow for precise control of the temperature inside of the diamond anvil itself, particularly when coupled with a cryostat. Furthermore, the unmatched thermally conducting nature of diamond ensures that no significant lateral gradient in temperature occurs across the culet area. Since a thermocouple can easily be attached anywhere on the diamond surface, we can also measure diamond temperatures directly. With two such heaters, one can raise sample temperatures uniformly, or with any desired gradient along the pressure axis while preserving optical access. In our continuing set of benchmark experiments, we use two newly created matching heater anvils with 500 μm culets to analyze the various fluorescence emission lines of ruby microspheres, which show more complicated behavior than traditional ruby chips. We also report on the temperature dependence of the high-pressure Raman modes of paracetamol (C8H9NO2) up to 20 GPa.

  12. Recognition of diamond grains on surface of fine diamond grinding wheel

    Fengwei HUO; Zhuji JIN; Renke KANG; Dongming GUO; Chun YANG


    The accurate evaluation of grinding wheel sur-face topography, which is necessary for the investigation of the grinding principle, optimism, modeling, and simu-lation of a grinding process, significantly depends on the accurate recognition of abrasive grains from the measured wheel surface. A detailed analysis of the grain size distri-bution characteristics and grain profile wavelength of the fine diamond grinding wheel used for ultra-precision grinding is presented. The requirements of the spatial sampling interval and sampling area for instruments to measure the surface topography of a diamond grinding wheel are discussed. To recognize diamond grains, digital filtering is used to eliminate the high frequency disturb-ance from the measured 3D digital surface of the grinding wheel, the geometric features of diamond grains are then extracted from the filtered 3D digital surface, and a method based on the grain profile frequency characteris-tics, diamond grain curvature, and distance between two adjacent diamond grains is proposed. A 3D surface pro-filer based on scanning white light interferometry is used to measure the 3D surface topography of a #3000 mesh resin bonded diamond grinding wheel, and the diamond grains are then recognized from the 3D digital surface. The experimental result shows that the proposed method is reasonable and effective.

  13. EXELFS analysis of natural diamond and diamond films on Si substrates

    Moller, A.D. [Centro de Investigacion Cientifica y de Educacion Superior de Ensenada (Mexico); Araiza, L.C.; Borja, M.A. [Universidad Nacional Autonoma de Mexico, Ensenada (Mexico)


    In this work, we report the EXELFS results obtained from a polycrystalline diamond film grown on smooth silicon substrates using the Hot Filament Chemical Vapor Deposition (HF-CVD) technique in a two-step deposition process published elsewhere. In order to evaluate the quality of the thin film obtained, these results were compared with results obtained from natural diamond.

  14. The deleuzian abstract machines

    Werner Petersen, Erik


    production. In Kafka: Toward a Minor Literature, Deleuze and Guatari gave the most comprehensive explanation to the abstract machine in the work of art. Like the war-machines of Virilio, the Kafka-machine operates in three gears or speeds. Furthermore, the machine is connected to spatial diagrams...


    Hu Huiqing


    The grinding of two parallel sides of a component is accomplished with the accuracy and higher productivity by passing a blank through the truncated cone shape grinders, which are turned angles. The machine is designated by the name of double disc grinding machine (DDGM). Usually, it is used in the mass production. The relationship between these angles, the accuracy, productivity,allowance and parameters of the machine and technology is explained in detail by math, such as vector analysis, transformation of 3D space coordinates, etc. Therefore, in the aspects of qualitative and quantitative analyses, the grinding potential of DDGM is enormous increased and superior to conventional methods. Furthermore, the theoretical foundation of DDGM grinding design and technology is provided to improve, to expand and to create for future. The established machine design and practical experience of grinding technology will get great benefit by them.


    M. Aruna,


    Full Text Available Machining of hard materials used in aerospace applications require hard and tough cutting tools. Ceramic tools and cermets are used in machining of nickel alloys for such applications. In this study finish turning of Inconel 718 is carried out with cermet tools. Cutting parameters are designed using Taguchi’s DOE and the experiments are conducted for the designed parameters. The surface finish measurement is carried for the various conditions and data obtained are used to build up the mathematical surface model using response surface methodology. The adequacy of the developed mathematical model is proved by ANOVA. The findings of this study show new results and the second order model was quite adequate.

  17. The affective turn in ethnomusicology

    Hofman Ana


    Full Text Available The affective turn, which has already questioned dominant paradigms in many disciplinary fields including cultural studies, philosophy, political theory, anthropology, psychology and neuroscience, has started to attract more attention in the field of ethnomusicology, becoming a particularly vibrant stream of thought. Drawing on the voices that call for the historicisation of and critical deliberation on the field of affect studies, the article strives to show how theories of affect might expand dominant paradigms in ethnomusicology and also points to their limitations.

  18. Turning theGolden Key



    When Wu Bangguo,Chairman of the Standing Committee of the 11th National People's Congress,turned the “golden key” to officially open the 15th China International Fair for Investment and Trade (CIFTT)on September 7,John Delaney was standing at the Xiamen International Conference and Exhibition Center to watch the opening ceremony.It was the fifth time Delaney,Vice President of Large Industry Investment Asia of Air Products and Chemicals (China) Investment Co.Ltd.,was in Xiamen for the CIFIT.

  19. Diamond Structure BeO, Designable Super-Hard Materials and Semiconductor Be-Diamond

    XU Ji-An; SI Yan; SUN Zong-Qi; XIE Hong-Sen


    It is possible for Beryllium oxide (BeO) to have a cubic diamond structure although it normally has a hexagonal structure under ambient conditions. As the solution of cubic BN and diamond, the solid solution of cubic BeO-diamond or BeO-cBN-diamond can potentially be a kind of super-hard materials with designable hardness; and this solution has also been confirmed based on our preliminary first principles calculations. In addition, the nonstoichiometry of BeO could create a mobile carrier in the cubic BeO-C or BeO-BN-C system and it might lead to a new type of semiconductor Be-diamond.

  20. The Field Emission Characteristics of Titanium-Doped Nano-Diamonds

    YANG Yan-Ning; ZHANG Zhi-Yong; ZHANG Fu-Chun; DONG Jun-Tang; ZHAO Wu; ZHAI Chun-Xue; ZHANG Wei-Hu


    An electrophoresis solution,prepared in a specific ratio of titanium (Ti)-doped nano-diamond,is dispersed by ultrasound and the nano-diamond coating is then deposited on a polished Ti substrate by electrophoresis.After high-temperature vacuum annealing,the appearance of the surface and the microstructures of the coating are observed by a metallomicroscope,scanning electron microscopy and Raman spectroscopy.The field emission characteristics and luminescence features are also tested,and the mechanism of the field emission characteristics of the Ti-doped nano-diamond is analyzed.The experimental results show that under the same conditions,the diamond-coated surface (by deposition) is more uniform after doping with 5 mg of Ti powder.Compared with the undoped nano-diamond cathode,the turn-on fields decline from 6.95 to 5.95 V/μm.When the electric field strength is 13.80 V/μm,the field emission current density increases to 130.00 μA/cm2.Under the applied fields,the emission current is stable and the luminescence is at its best,while the field emission characteristics of the 10 mg Ti-doped coating become worse,as does the luminescence.The reason for this could be that an excessive amount of TiC is generated on the surface of the coating.%An electrophoresis solution, prepared in a speciGc ratio of titanium (Ti)-doped nano-diamond, is dispersed by ultrasound and the nano-diamond coating is then deposited on a polished Ti substrate by electrophoresis. After high-temperature vacuum annealing, the appearance of the surface and the microstructures of the coating are observed by a metallomicroscope, scanning electron microscopy and Raman spectroscopy. The field emission characteristics and luminescence features are also tested, and the mechanism of the field emission characteristics of the Ti-doped nano-diamond is analyzed. The experimental results show that under the same conditions, the diamond-coated surface (by deposition) is more uniform after doping with 5 mg of Ti