WorldWideScience

Sample records for development-inconel alloys development

  1. Alloy development for cladding and duct applications

    International Nuclear Information System (INIS)

    Straalsund, J.L.; Johnson, G.D.

    1981-01-01

    Three general classes of materials under development for cladding and ducts are listed. Solid solution strengthened, or austenitic, alloys are Type 316 stainless steel and D9. Precipitation hardened (also austenitic) alloys consist of D21, D66 and D68. These alloys are similar to such commercial alloys as M-813, Inconel 706, Inconel 718 and Nimonic PE-16. The third general class of alloys is composed of ferritic alloys, with current emphasis being placed on HT-9, a tempered martensitic alloy, and D67, a delta-ferritic steel. The program is comprised of three parallel paths. The current reference, or first generation alloy, is 20% cold worked Type 316 stainless steel. Second generation alloys for near-term applications include D9 and HT-9. Third generation materials consist of the precipitation strengthened steels and ferritic alloys, and are being considered for implementation at a later time than the first and second generation alloys. The development of second and third generation materials was initiated in 1974 with the selection of 35 alloys. This program has proceeded to today where there are six advanced alloys being evaluated. These alloys are the developmental alloys D9, D21, D57, D66 and D68, together with the commerical alloy, HT-9. The status of development of these alloys is summarized

  2. Progress in development of iron base alloys

    International Nuclear Information System (INIS)

    Zackay, V.V.; Parker, E.R.

    1980-01-01

    The ways of development of new iron base high-strength alloys are considered. Perspectiveness of ferritic steel strengthening with intermetallides (TaFe 2 , for instance) is shown. Favourable combination of plasticity, strength and fracture toughness in nickel-free iron-manganese alloys (16-20%) is also pointed out. A strength level of alloyed maraging steels can be achieved by changes in chemical composition and by proper heat treatments of low- and medium-alloyed steels

  3. Development of Metallic Sensory Alloys

    Science.gov (United States)

    Wallace Terryl A.; Newman, John A.; Horne, Michael R.; Messick, Peter L.

    2010-01-01

    Existing nondestructive evaluation (NDE) technologies are inherently limited by the physical response of the structural material being inspected and are therefore not generally effective at the identification of small discontinuities, making the detection of incipient damage extremely difficult. One innovative solution to this problem is to enhance or complement the NDE signature of structural materials to dramatically improve the ability of existing NDE tools to detect damage. To address this need, a multifunctional metallic material has been developed that can be used in structural applications. The material is processed to contain second phase sensory particles that significantly improve the NDE response, enhancing the ability of conventional NDE techniques to detect incipient damage both during and after flight. Ferromagnetic shape-memory alloys (FSMAs) are an ideal material for these sensory particles as they undergo a uniform and repeatable change in both magnetic properties and crystallographic structure (martensitic transformation) when subjected to strain and/or temperature changes which can be detected using conventional NDE techniques. In this study, the use of a ferromagnetic shape memory alloy (FSMA) as the sensory particles was investigated.

  4. Liquid metal corrosion considerations in alloy development

    International Nuclear Information System (INIS)

    Tortorelli, P.F.; DeVan, J.H.

    1984-01-01

    Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

  5. Recent developments in advanced aircraft aluminium alloys

    International Nuclear Information System (INIS)

    Dursun, Tolga; Soutis, Costas

    2014-01-01

    Highlights: • To compete with composites, performance of aluminium alloys should be increased. • Al–Li alloys have higher strength, fracture and fatigue/corrosion resistance. • Improvements of aerospace Al alloys are due to optimised solute content and ratios. • In selecting new materials, there should be no reduction in the level of safety. • The use of hybrid materials could provide additional opportunities for Al alloys. - Abstract: Aluminium alloys have been the primary material for the structural parts of aircraft for more than 80 years because of their well known performance, well established design methods, manufacturing and reliable inspection techniques. Nearly for a decade composites have started to be used more widely in large commercial jet airliners for the fuselage, wing as well as other structural components in place of aluminium alloys due their high specific properties, reduced weight, fatigue performance and corrosion resistance. Although the increased use of composite materials reduced the role of aluminium up to some extent, high strength aluminium alloys remain important in airframe construction. Aluminium is a relatively low cost, light weight metal that can be heat treated and loaded to relatively high level of stresses, and it is one of the most easily produced of the high performance materials, which results in lower manufacturing and maintenance costs. There have been important recent advances in aluminium aircraft alloys that can effectively compete with modern composite materials. This study covers latest developments in enhanced mechanical properties of aluminium alloys, and high performance joining techniques. The mechanical properties on newly developed 2000, 7000 series aluminium alloys and new generation Al–Li alloys are compared with the traditional aluminium alloys. The advantages and disadvantages of the joining methods, laser beam welding and friction stir welding, are also discussed

  6. Development of high performance ODS alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shao, Lin [Texas A & M Univ., College Station, TX (United States); Gao, Fei [Univ. of Michigan, Ann Arbor, MI (United States); Garner, Frank [Texas A & M Univ., College Station, TX (United States)

    2018-01-29

    This project aims to capitalize on insights developed from recent high-dose self-ion irradiation experiments in order to develop and test the next generation of optimized ODS alloys needed to meet the nuclear community's need for high strength, radiation-tolerant cladding and core components, especially with enhanced resistance to void swelling. Two of these insights are that ferrite grains swell earlier than tempered martensite grains, and oxide dispersions currently produced only in ferrite grains require a high level of uniformity and stability to be successful. An additional insight is that ODS particle stability is dependent on as-yet unidentified compositional combinations of dispersoid and alloy matrix, such as dispersoids are stable in MA957 to doses greater than 200 dpa but dissolve in MA956 at doses less than 200 dpa. These findings focus attention on candidate next-generation alloys which address these concerns. Collaboration with two Japanese groups provides this project with two sets of first-round candidate alloys that have already undergone extensive development and testing for unirradiated properties, but have not yet been evaluated for their irradiation performance. The first set of candidate alloys are dual phase (ferrite + martensite) ODS alloys with oxide particles uniformly distributed in both ferrite and martensite phases. The second set of candidate alloys are ODS alloys containing non-standard dispersoid compositions with controllable oxide particle sizes, phases and interfaces.

  7. Manufacturing development of low activation vanadium alloys

    International Nuclear Information System (INIS)

    Smith, J.P.; Johnson, W.R.; Baxi, C.B.

    1996-10-01

    General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported

  8. Developing precipitation hardenable high entropy alloys

    Science.gov (United States)

    Gwalani, Bharat

    High entropy alloys (HEAs) is a concept wherein alloys are constructed with five or more elements mixed in equal proportions; these are also known as multi-principle elements (MPEs) or complex concentrated alloys (CCAs). This PhD thesis dissertation presents research conducted to develop precipitation-hardenable high entropy alloys using a much-studied fcc-based equi-atomic quaternary alloy (CoCrFeNi). Minor additions of aluminium make the alloy amenable for precipitating ordered intermetallic phases in an fcc matrix. Aluminum also affects grain growth kinetics and Hall-Petch hardenability. The use of a combinatorial approach for assessing composition-microstructure-property relationships in high entropy alloys, or more broadly in complex concentrated alloys; using laser deposited compositionally graded AlxCrCuFeNi 2 (0 mechanically processed via conventional techniques. The phase stability and mechanical properties of these alloys have been investigated and will be presented. Additionally, the activation energy for grain growth as a function of Al content in these complex alloys has also been investigated. Change in fcc grain growth kinetic was studied as a function of aluminum; the apparent activation energy for grain growth increases by about three times going from Al0.1CoCrFeNi (3% Al (at%)) to Al0.3CoCrFeNi. (7% Al (at%)). Furthermore, Al addition leads to the precipitation of highly refined ordered L12 (gamma') and B2 precipitates in Al0.3CoCrFeNi. A detailed investigation of precipitation of the ordered phases in Al0.3CoCrFeNi and their thermal stability is done using atom probe tomography (APT), transmission electron microscopy (TEM) and Synchrotron X-ray in situ and ex situ analyses. The alloy strengthened via grain boundary strengthening following the Hall-Petch relationship offers a large increment of strength with small variation in grain size. Tensile strength of the Al0.3CoFeNi is increased by 50% on precipitation fine-scale gamma' precipitates

  9. Aeronautical Cast Ti Alloy and Forming Technology Development

    OpenAIRE

    ZHANG Meijuan; NAN Hai; JU Zhongqiang; GAO Fuhui; QIE Xiwang; ZHU Langping

    2016-01-01

    The application and feature of Ti alloy and TiAl alloy for aviation at home and abroad were briefly introduced. According to the patent application status in Ti alloy field, the development of Ti alloy casting technology was analyzed in the recent thirty years, especially the transformation in aviation. Along with the development of aeronautional manufacturing technology and demand of high performance aircraft, Ti alloy casting is changing towards to be large, integral and complicated, and th...

  10. Recent research and developments on wrought magnesium alloys

    Directory of Open Access Journals (Sweden)

    Sihang You

    2017-09-01

    Full Text Available Wrought magnesium alloys attract special interests as lightweight structural material due to their homogeneous microstructure and enhanced mechanical properties compared to as-cast alloys. In this contribution, recent research and developments on wrought magnesium alloys are reviewed from the viewpoint of the alloy design, focusing on Mg-Al, Mg-Zn and Mg-rare earth (RE systems. The effects of different alloying elements on the microstructure and mechanical properties are described considering their strengthening mechanisms, e.g. grain refinement, precipitation and texture hardening effect. Finally, the new alloy design and also the future research of wrought magnesium alloys to improve their mechanical properties are discussed.

  11. Progressive degradation of alloy 690 and the development of a significant improvement in alloy 800CR

    International Nuclear Information System (INIS)

    Staehle, Roger W.; Arioka, Koji; Tapping, Robert

    2015-01-01

    The present most widely used alloys for tubing in steam generators and structural materials in water cooled reactors are Alloy 690 and Alloy 800. However, both alloys, while improved over Alloy 600 may not meet the needs of longer range applications in the range of 80-100 years. Alloy 690 sustains damage resulting from the formation of cavities at grain boundaries which eventually cover about 50% of the area of the grain boundaries with the remainder covering being covered with carbides. The cavities seem to nucleate on the carbides leaving the grain boundaries a structure of cavities and carbides. Such a structure will lead the Alloy 690 to fail completely. Normal Alloy 800 does not produce such cavities and probably retains a large amount of its corrosion resistance but does sustain progressive SCC at low rate. A new alloy, 800CR, has been developed in a collaboration among Arioka, Tapping, and Staehle. This alloy is based on a Cr composition of 23.5-27% with the remainder retaining the previous Alloy 800 composition. 800CR sustains a crack velocity about 100 times less than Alloy 690 and a negligible rate of initiation. The 800CR, alloy is now seeking a patent. (authors)

  12. Development of zirconium alloy tube manufacturing technology

    International Nuclear Information System (INIS)

    Kim, In Kyu; Park, Chan Hyun; Lee, Seung Hwan; Chung, Sun Kyo

    2009-01-01

    In late 2004, Korea Nuclear Fuel Company (KNF) launched a government funded joint development program with Westinghouse Electric Co. (WEC) to establish zirconium alloy tube manufacturing technology in Korea. Through this program, KNF and WEC have developed a state of the art facility to manufacture high quality nuclear tubes. KNF performed equipment qualification tests for each manufacturing machine with the support of WEC, and independently carried out product qualification tests for each tube product to be commercially produced. Apart from those tests, characterization test program consisting of specification test and characterization test was developed by KNF and WEC to demonstrate to customers of KNF the quality equivalency of products manufactured by KNF and WEC plants respectively. As part of establishment of performance evaluation technology for zirconium alloy tube in Korea, KNF carried out analyses of materials produced for the characterization test program using the most advanced techniques. Thanks to the accomplishment of the development of zirconium alloy tube manufacturing technology, KNF is expected to acquire positive spin off benefits in terms of technology and economy in the near future

  13. Alloy development for high burnup cladding (PWR)

    Energy Technology Data Exchange (ETDEWEB)

    Hahn, R. [Kraftwerk Union AG, Mulheim (Germany); Jeong, Y.H.; Baek, K.H.; Kim, S.J.; Choi, B.K.; Kim, J.M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1999-04-01

    An overview on current alloy development for high burnup PWR fuel cladding is given. It is mainly based on literature data. First, the reasons for an increase of the current mean discharge burnup from 35 MWd / kg(U) to 70 MWd / kg(U) are outlined. From the material data, it is shown that a batch average burnup of 60-70 MWd / kg(U), as aimed by many fuel vendors, can not be achieved with stand (=ASTM-) Zry-4 cladding tubes without violating accepted design criteria. Specifically criteria which limit maximum oxide scale thickness and maximum hydrogen content, and to a less degree, maximum creep and growth rate, can not be achieved. The development potential of standard Zry-4 is shown. Even when taking advantage of this potential, it is shown that an 'improved' Zry-4 is reaching its limits when it achieves the target burnup. The behavior of some Zr alloys outside the ASTM range is shown, and the advantages and disadvantages of the 3 alloy groups (ZrSn+transition metals, ZrNb, ZrSnNb+transition metals) which are currently considered to have the development potential for high burnup cladding materials are depicted. Finally, conclusions are drawn. (author). 14 refs., 11 tabs., 82 figs.

  14. Development of Zirconium alloys (for pressure tubes)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Suk; Kwon, Sang Chul; Choo, Ki Nam; Jung, Chung Hwan; Yim, Kyong Soo; Kim, Sung Soo; Baek, Jong Hyuk; Jeong, Yong Hwan; Kim, Kyong Ho; Cho, Hae Dong [Korea Atomic Energy Research Inst., Daeduk (Korea, Republic of); Hwang, S. K.; Kim, M. H. [Inha Univ., Incheon (Korea, Republic of); Kwon, S. I [Korea Univ., Seoul (Korea, Republic of); Kim, I. S. [Korea Advanced Inst. of Science and Technology, Taejon (Korea, Republic of)

    1997-09-01

    The objective of this research is to set up the basic technologies for the evaluation of pressure tube integrity and to develop improved zirconium alloys to prevent pressure tube failures due to DHC and hydride blister caused by excessive creep-down of pressure tubes. The experimental procedure and facilities for characterization of pressure tubes were developed. The basic research related to a better understanding of the in-reactor performances of pressure tubes leads to noticeable findings for the first time : the microstructural effect on corrosion and hydrogen pick-up behavior of Zr-2.5Nb pressure tubes, texture effect on strength and DHC resistance and enhanced recrystallization by Fe in zirconium alloys and etc. Analytical methodology for the assessment of pressure tubes with surface flaws was set up. A joint research is being under way with AECL to determine the fracture toughness of O-8 at the EOL (End of Life) that had been quadruple melted and was taken out of the Wolsung Unit-1 after 10 year operation. In addition, pressure tube with texture controlled is being made along with VNINM in Russia as a joint project between KAERI and Russia. Finally, we succeeded in developing 4 different kinds of zirconium alloys with better corrosion resistance, low hydrogen pickup fraction and higher creep strength. (author). 121 refs., 65 tabs., 260 figs

  15. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  16. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    International Nuclear Information System (INIS)

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies

  17. Alloy development for irradiation performance: program strategy

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Wiffen, F.W.; Dalder, E.N.C.; Reuther, T.C.; Gold, R.E.; Holmes, J.J.; Kummer, D.L.; Nolfi, F.V.

    1978-01-01

    The objective of the Alloy Development for Irradiation Performance Program is the development of structural materials for use in the first wall and blanket region of fusion reactors. The goal of the program is a material that will survive an exposure of 40 MWyr/m 2 at a temperature which will allow use of a liquid-H 2 O heat transport system. Although the ultimate aim of the program is development of materials for commercial reactors by the end of this century, activities are organized to provide materials data for the relatively low performance interim machines that will precede commercial reactors

  18. Development the Mechanical Properties of (AL-Li-Cu Alloy

    Directory of Open Access Journals (Sweden)

    Ihsan Kadhom AlNaimi

    2017-11-01

    Full Text Available The aim of this research is to develop mechanical properties of a new aluminium-lithium-copper alloy. This alloy prepared under control atmosphere by casting in a permanent metal mould. The microstructure was examined and mechanical properties were tested before and after heat treatment to study the influence of heat treatment on its mechanical properties including; modulus of elasticity, tensile strength, impact, and fatigue. The results showed that the modulus of elasticity of the prepared alloy is higher than standard alloy about 2%. While the alloy that heat treated for 6 h and cooled in water, then showed a higher ultimate tensile stress comparing with as-cast alloy. The homogenous heat treatment gives best fatigue behaviour comparing with as-cast and other heat treatment alloys. Also, the impact test illustrates that the homogeneous heat treatment alloy gives the highest value.

  19. On the principles of microstructure scale development for titanium alloys

    International Nuclear Information System (INIS)

    Kolachev, B.A.; Mal'kov, A.V.; Gus'kova, L.N.

    1982-01-01

    Analysis of an existing standard scale of microstructures for two-phase (α+#betta#)-titanium alloy semiproducts is given. The basic principles of development of control microstructure scales for titanium alloys are presented on the base of investigations and generalization of literature data on connection of microstructure of titanium intermediate products from (α+#betta#)-alloys with their mechanical properties and service life characteristics. A possibilities of changing mechanical and operating properties at the expense of obtaining qualitatively and quantitatively regulated microstructure in the alloy are disclosed on the example of the (α+#betta#)-titanium alloy

  20. New Developments of Ti-Based Alloys for Biomedical Applications

    Science.gov (United States)

    Li, Yuhua; Yang, Chao; Zhao, Haidong; Qu, Shengguan; Li, Xiaoqiang; Li, Yuanyuan

    2014-01-01

    Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications. PMID:28788539

  1. Development and Processing Improvement of Aerospace Aluminum Alloys

    Science.gov (United States)

    Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report, in multiple presentation format, describes a comprehensive multi-tasked contract study to improve the overall property response of selected aerospace alloys, explore further a newly-developed and registered alloy, and correlate the processing, metallurgical structure, and subsequent properties achieved with particular emphasis on the crystallographic orientation texture developed. Modifications to plate processing, specifically hot rolling practices, were evaluated for Al-Li alloys 2195 and 2297, for the recently registered Al-Cu-Ag alloy, 2139, and for the Al-Zn-Mg-Cu alloy, 7050. For all of the alloys evaluated, the processing modifications resulted in significant improvements in mechanical properties. Analyses also resulted in an enhanced understanding of the correlation of processing, crystallographic texture, and mechanical properties.

  2. Microstructure Development and Characteristics of Semisolid Aluminum Alloys; FINAL

    International Nuclear Information System (INIS)

    Merton Flemings; Srinath Viswanathan

    2001-01-01

    A drop forge viscometer was employed to investigate the flow behavior under very rapid compression rates of A357, A356 diluted with pure aluminum and Al-4.5%Cu alloys. The A357 alloys were of commercial origin (MHD and SIMA) and the rheocast, modified A356 and Al-4.5Cu alloys were produced by a process developed at the solidification laboratory of MIT

  3. Development of low activation aluminum alloys for reacting plasma experiment

    International Nuclear Information System (INIS)

    Matsumoto, K.; Kawai, H.; Saida, T.; Onozuka, M.

    1986-01-01

    In the advanced fusion devices aiming at D-T burning, structural components such as vacuum vessels, coil casings are exposed to high energy neutrons produced by D-T reaction. From a view point of maintenability of accessibility, low radioactive structural materials are strongly preferred. The authors have developed two types of improved alloys of reduced radioactivity based on 5083 aluminum alloy: Al-Mg-Bi . Cr and Al-Mg-Cu . Zr. Both of the alloys of 50mm thickness have been proved to have excellent material properties virtually equivalent to those of 5083 alloy

  4. Research on development and application of titanium and zirconium alloys

    International Nuclear Information System (INIS)

    Suzuki, Toshiyuki; Sasano, Hisaoki; Uehara, Shigeaki; Nakano, Osamu; Shibata, Michio

    1983-01-01

    It can be said that titanium and zirconium are new metals from the viewpoint of the history of metals, but both have grown to the materials supporting modern industries, titanium alloys in aerospace and ocean development, and zirconium alloys in nuclear power application. However, the properties of both alloys have not yet been clarified. In this study, the synthesis of TiNi and its properties, precipitation hardening type titanium alloys, and the effect of oxygen on the mechanical properties of both alloys were examined. TiNi is the typical intermetallic compound which shows the peculiar properties. The method of its synthesis by diffusion was examined, and it was clarified that it is useful as a structural material and also as a functional material. Precipitation hardening type alloys have not been developed in titanium alloys, but in this study, the feasibility of several alloy systems was found. Both titanium and zirconium have large affinity to oxygen, and the oxygen absorbed in the manufacturing process cannot be reduced. The tensile property of both alloys was examined in wide temperature range, and the effect of oxygen was clarified. (Kako, I.)

  5. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  6. Mechanical and tribological properties of newly developed Tribaloy alloys

    International Nuclear Information System (INIS)

    Xu, W.; Liu, R.; Patnaik, P.C.; Yao, M.X.; Wu, X.J.

    2007-01-01

    Outstanding combination of mechanical, wear and corrosion performance has been achieved in Laves intermetallic materials, termed Tribaloy alloys. In these two-phase alloys the solid solution provides high mechanical strength and fracture toughness while the Laves intermetallic phase offers excellent wear resistance. However, conventional Tribaloy alloys usually have low tensile strength and fracture toughness compared with ductile materials due to the large volume fraction of Laves phase, which has limited their application in many cases. The present research is aimed at developing advanced Tribaloy alloys with increasing ductility. Two new cobalt base alloys were developed in this research. The specimens were fabricated with a centrifugal casting technique. The material characterization was performed using the differential scanning calorimetry (DSC), scanning electron microscope (SEM), indentation and ball-on-disc tribological techniques

  7. Research and Development on Titanium Alloys

    Science.gov (United States)

    1949-10-31

    information concerning the runs made * * In order to check the general operation of the train and furnace, a number of qualitative runs were made. These runs... General Technique. * . . * * . 109 The Analysis of Titanium . . . . ... ... 112 Notes and Comments, . . . .. . .. . . . 113 The Results from Vacuum...described in this report are as follows: 1. Arc ielting Titanium-Base Alloys. 2. Evaluation of Experimental Titanium-Base Alloys. 3. Investigation of

  8. Development of microactuators from shape memory alloys

    International Nuclear Information System (INIS)

    Kohl, M.

    2002-04-01

    Shape memory alloys (SMAs) have the fascinating property of shape recovery, which is associated with the generation of high energy densities. Nowadays, they are already used in several very successful applications. Within the last 10 years, SMA devices have entered also the field of microsystems technology. The present report gives an overview on the current state-of-the-art. For the examples of SMA microvalves and SMA linear actuators, the microactuator development is described from the idea to the prototype in comprehensive breadth. The breadth of research and development activities on SMA microactuators presently ranges from pure scientific topics of materials research to technological problems, e.g. of micromachining, integration and contacting. Further key aspects of development are three-dimensional models for the handling of complex SMA actuator geometries and coupled simulation routines in order to take multifunctional properties into account. For actuator design, mechanical and thermal optimization criteria are introduced, whose systematic implementation allows an optimum use of the shape memory effect. Some of the presented prototypes are already competitive components. One example are normally-open SMA microvalves driven by SMA foil actuators of 20 μm thickness, which are counted among the smallest microvalves and which still are able to control pressures and flows comparable to other valve concepts. Due to their modular design they can be combined with other microfluidic components in a flexible way for realization of fluidic microsystems. Another example are SMA microgrippers, a further development of SMA linear actuators, which presently outperform other microgrippers of comparable size with respect to gripping force and stroke. (orig.)

  9. Effect of reversible hydrogen alloying and plastic deformation on microstructure development in titanium alloys

    International Nuclear Information System (INIS)

    Murzinova, M.A.

    2011-01-01

    Hydrogen leads to degradation in fracture-related mechanical properties of titanium alloys and is usually considered as a very dangerous element. Numerous studies of hydrogen interaction with titanium alloys showed that hydrogen may be considered not only as an impurity but also as temporary alloying element. This statement is based on the following. Hydrogen stabilizes high-temperature β-phase, leads to decrease in temperature of β→α transformation and extends (α + β )-phase field. The BCC β-phase exhibits lower strength and higher ductility in comparison with HCP α -phase. As a result, hydrogen improves hot workability of hard-to-deform titanium alloys. Hydrogen changes chemical composition of the phases, kinetics of phase transformations, and at low temperatures additional phase transformation (β→α + TiH 2 ) takes place, which is accompanied with noticeable change in volumes of phases. As a result, fine lamellar microstructure may be formed in hydrogenated titanium alloys after heat treatment. It was shown that controlled hydrogen alloying improves weldability and machinability of titanium alloys. After processing hydrogenated titanium preforms are subjected to vacuum annealing, and the hydrogen content decreases up to safe level. Hydrogen removal is accompanied with hydrides dissolution and β→α transformation that makes possible to control structure formation at this final step of treatment. Thus, reversible hydrogen alloying of titanium alloys allows to obtain novel microstructure with enhanced properties. The aim of the work was to study the effect of hydrogen on structure formation, namely: i) influence of hydrogen content on transformation of lamellar microstructure to globular one during deformation in (α+β)-phase field; ii) effect of dissolved hydrogen on dynamic recrystallization in single α- and β- phase regions; iii) influence of vacuum annealing temperature on microstructure development. The work was focused on the optimization of

  10. High strength cast aluminum alloy development

    Science.gov (United States)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  11. Development of Al-Mg-Li alloys for fusion reactor

    International Nuclear Information System (INIS)

    Shoji, Yoshifusa; Yoshida, Hideo; Uno, Teruo; Baba, Yoshio; Kamada, Koji.

    1985-01-01

    Aluminum-magnesium-lithium alloys featuring low residual induced radioactivity and high electrical resistivity have been developed for fusion reactor structural materials. The addition of lithium in aluminum and Al-Mg alloys markedly increases electrical resistivity and tensile strength of them. However the elongation of Al-Mg-Li alloys containing more than 2 mass% lithium are less than 10 %. The Al-4--5 mass%Mg-1 mass%Li alloys are optimum for fusion reactor materials, and exhibit high resistivity (86 nΩm: 20 %IACS), medium strength (300 MPa) and good formability (22 % elongation). The variation of electrical resistivity of Al-Li and Al-Mg-Li alloys in solid solution can be approximated by the Matthiessen's rule. (author)

  12. Biodegradable Magnesium Alloys Developed as Bone Repair Materials: A Review

    Directory of Open Access Journals (Sweden)

    Chen Liu

    2018-01-01

    Full Text Available Bone repair materials are rapidly becoming a hot topic in the field of biomedical materials due to being an important means of repairing human bony deficiencies and replacing hard tissue. Magnesium (Mg alloys are potentially biocompatible, osteoconductive, and biodegradable metallic materials that can be used in bone repair due to their in situ degradation in the body, mechanical properties similar to those of bones, and ability to positively stimulate the formation of new bones. However, rapid degradation of these materials in physiological environments may lead to gas cavities, hemolysis, and osteolysis and thus, hinder their clinical orthopedic applications. This paper reviews recent work on the use of Mg alloy implants in bone repair. Research to date on alloy design, surface modification, and biological performance of Mg alloys is comprehensively summarized. Future challenges for and developments in biomedical Mg alloys for use in bone repair are also discussed.

  13. Development of microstructure in thermomechanical processing of zirconium alloys

    International Nuclear Information System (INIS)

    Jha, S.K.; Saibaba, N.; Jayaraj, R.N.

    2009-01-01

    Zirconium based alloys are used for the manufacture of fuel tubes pressure tubes calandria tubes and other components of Pressurized Heavy Water Reactors (PHWRS). In single or two phase zirconium alloy system a variety of microstructure can be generated by suitable heat treatments by the process of equilibrium and non equilibrium phase transformations Microstructure can also be modified by alloying with α and β stabilizers. The microstructure in Zr alloys could be single hexagonal phase (α alloys) two phase bcc and hexagonal (α + β alloys) phase, single metastable martensitic microstructure and β with ω phase. The microstructural and micro textural evolution during thermo mechanical treatments depends strongly on such initial microstructure. Hot extrusion is a significant bulk deformation step which decides the initial microstructure of the alloy. It is carried out at elevated temperature i e above the recrystallization temperature, which enable imposition of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on extrusion process parameters such as temperature, strain rate (Ram speed), reduction ratio etc. In the present paper development of microstructures, microtexture and texture have been examined. An attempt is also made to optimise the hot working parameters for different Zirconium alloys with help of these studies. (author)

  14. The development of cobalt-base alloy ball bearing

    International Nuclear Information System (INIS)

    Yu Xinshui; Chen Jianting; Wang Zaishu; Wang Ximei; Huang Chongming.

    1986-01-01

    The main technologies and experiences in developing a Cobalt-base alloy ball bearing are described. In the hardfacing of bearing races, a lower-hardness alloy of type St-6 is used rather than an alloy with hardness similar to that of the ball and finally the hardness of race is increased to match that of the ball by heat treatment. This improvement has certain advantages. The experience of whole developing technology indicates that strict control of the technology in the bearing-race hardfacing is the key problem in the quality assurance of bearings

  15. Applications of thermodynamic calculations to Mg alloy design: Mg-Sn based alloy development

    International Nuclear Information System (INIS)

    Jung, In-Ho; Park, Woo-Jin; Ahn, Sang Ho; Kang, Dae Hoon; Kim, Nack J.

    2007-01-01

    Recently an Mg-Sn based alloy system has been investigated actively in order to develop new magnesium alloys which have a stable structure and good mechanical properties at high temperatures. Thermodynamic modeling of the Mg-Al-Mn-Sb-Si-Sn-Zn system was performed based on available thermodynamic, phase equilibria and phase diagram data. Using the optimized database, the phase relationships of the Mg-Sn-Al-Zn alloys with additions of Si and Sb were calculated and compared with their experimental microstructures. It is shown that the calculated results are in good agreement with experimental microstructures, which proves the applicability of thermodynamic calculations for new Mg alloy design. All calculations were performed using FactSage thermochemical software. (orig.)

  16. Development of amorphous and nanocrystalline Al65Cu35-xZrx alloys by mechanical alloying

    International Nuclear Information System (INIS)

    Manna, I.; Chattopadhyay, P.P.; Banhart, F.; Fecht, H.J.

    2004-01-01

    Mechanical alloying of Al 65 Cu 35-x Zr x (x=5, 15 and 25 at.% Zr) elemental powder blends by planetary ball milling up to 50 h yields amorphous and/or nanocrystalline products. Microstructure of the milled product at different stages of milling has been characterized by X-ray diffraction, (XRD) high-resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). Among the different alloys synthesized by mechanical alloying, Al 65 Cu 20 Zr 15 yields a predominantly amorphous product, while the other two alloys develop a composite microstructure comprising nanocrystalline and amorphous solid solutions in Al 65 Cu 10 Zr 25 and nano-intermetallic phase/compound in Al 65 Cu 30 Zr 5 , respectively. The genesis of solid-state amorphization in Al 65 Cu 20 Zr 15 and Al 65 Cu 10 Zr 25 is investigated

  17. Progress in the development of niobium alloyed high speed steel

    International Nuclear Information System (INIS)

    Guimaraes, J.R.C.

    1987-01-01

    The development of economy-grades of niobium alloyed high speed steel is described. Both the metallurgical concepts behind the steel design and the results of performance tests are presented. (Author) [pt

  18. Microstructural development in equiatomic multicomponent alloys

    International Nuclear Information System (INIS)

    Cantor, B.; Chang, I.T.H.; Knight, P.; Vincent, A.J.B.

    2004-01-01

    Multicomponent alloys containing several components in equal atomic proportions have been manufactured by casting and melt spinning, and their microstructures and properties have been investigated by a combination of optical microscopy, scanning electron microscopy, electron probe microanalysis, X-ray diffractrometry and microhardness measurements. Alloys containing 16 and 20 components in equal proportions are multiphase, crystalline and brittle both as-cast and after melt spinning. A five component Fe 20 Cr 20 Mn 20 Ni 20 Co 20 alloy forms a single fcc solid solution which solidifies dendritically. A wide range of other six to nine component late transition metal rich multicomponent alloys exhibit the same majority fcc primary dendritic phase, which can dissolve substantial amounts of other transition metals such as Nb, Ti and V. More electronegative elements such as Cu and Ge are less stable in the fcc dendrites and are rejected into the interdendritic regions. The total number of phases is always well below the maximum equilibrium number allowed by the Gibbs phase rule, and even further below the maximum number allowed under non-equilibrium solidification conditions. Glassy structures are not formed by casting or melt spinning of late transition metal rich multicomponent alloys, indicating that the confusion principle does not apply, and other factors are more important in promoting glass formation

  19. Development of the advanced nuclear materials -Development of Inconel alloys-

    International Nuclear Information System (INIS)

    Kuk, Il Hyun; Chang, Jin Sung; Lee, Chang Kyu; Park, Soon Dong; Kim, Woo Kon; Jeong, Man Kyo; Woo, Yoon Myung; Han, Chang Hee

    1995-07-01

    The performance and the integrity of the steam generator U-tubes directly affects the efficiency and economics of nuclear power plant because they are closely interrelated with the maintenance and repair. Also the steam generator U-tubes have been one of world-wide hot issues in nuclear power plants for long time because of their continuing corrosion-related degradation. Right after stress corrosion cracking of Alloy 600 tubes are reported at primary side, in which the environment is believed to be tightly controlled all the time, in mid 80's, alloy 690 has started to replace alloy 600. Alloy 690 is basically same with alloy 600 except more Cr content. Firstly minor elements in alloy 690 (C, B, N, Y, Mo) were added or controlled to improve hot workability and corrosion resistance. It would be much more desirable if the mechanism or basic understanding of the degradation phenomena of steam generator U-tubes in operation conditions can be illuminated through the alloy modification research. Alloy 600 tubes which were preproduced in cooperation with Sammi Special Steel were evaluated, being compared with imported one. Also alloy 600 and alloy 690 tubes were produced from Inconel 600 and 690 INCO- forged bar. These will be closely evaluated with purely Korean-made alloy 600 and 690 tubes. 22 tabs., 93 figs., 14 refs. (Author)

  20. PROPERTY DATABASE FOR THE DEVELOPMENT OF SHAPE MEMORY ALLOY APPLICATIONS

    OpenAIRE

    Tang , W.; CederstrÖm , J.; SandstrÖm , R.

    1991-01-01

    Important points involving the selection of shape memory alloy (SMA) application projects are discussed. The development of a property database for SMA is initiated. Both conventional data as well as characteristics which are unique for SMA are stored. As an application example of the database SMA-SELECT, important properties for Ti-Ni alloys near equi-atomic composition, such as temperature window width for superelasticity (SE), stress rate, critical yield stress, and their interaction have ...

  1. Development of a Novel, Bicombinatorial Approach to Alloy Development, and Application to Rapid Screening of Creep Resistant Titanium Alloys

    Science.gov (United States)

    Martin, Brian

    Combinatorial approaches have proven useful for rapid alloy fabrication and optimization. A new method of producing controlled isothermal gradients using the Gleeble Thermomechanical simulator has been developed, and demonstrated on the metastable beta-Ti alloy beta-21S, achieving a thermal gradient of 525-700 °C. This thermal gradient method has subsequently been coupled with existing combinatorial methods of producing composition gradients using the LENS(TM) additive manufacturing system, through the use of elemental blended powders. This has been demonstrated with a binary Ti-(0-15) wt% Cr build, which has subsequently been characterized with optical and electron microscopy, with special attention to the precipitate of TiCr2 Laves phases. The TiCr2 phase has been explored for its high temperature mechanical properties in a new oxidation resistant beta-Ti alloy, which serves as a demonstration of the new bicombinatorial methods developed as applied to a multicomponent alloy system.

  2. The Development of Corrosion Resistant Zirconium Alloy

    International Nuclear Information System (INIS)

    Abdul-Latief; Noor-Yudhi; Isfandi; Djoko-Kisworo; Pranjono

    2000-01-01

    Corrosion test of Zr alloy consisting of quenching and tempering Zry-2,Zry-4 cast, Zr-1% Nb cast, has been. conducted. In corrosion test, thechanges during β-quenching, tempering and corrosion test at varioustemperature and time in autoclave water medium, can be seen. The treatmentconsisted of heating at 1050 o C for 30 minutes, quenching in water andtempering at 200 o C, 300 o C, 400 o C, 500 o C, 600 o C as well as corrosiontests at 225 o C, 275 o C, 325 o C at 4, 8, 12 hours. Sample preparation forcorrosion test was based on ASTM G-2 procedure, which consisted of washing,rinsing, pickling (3.5 cc HF 50%; 2.9 cc HNO 3 65% and 57 cc AMB),neutralizing in 0.1 M Al(NO 3 ) 3 , 9 H 2 O and ultrasonic rinsing/washing.Measurement performed are weight gain during corrosion, hardness test andmicrostructure observation using microscope optic. The results show thatβ-quenching of Zr alloy which was followed by tempering can turn αmartensite into tempered α 1 martensit. The increase of temperingtemperature decreases the Zr alloy hardness and the lowest hardness ispossessed by Zr-1% Nb alloy. The corrosion test at 275 o C and 325 o C showsthat the weight gain depends on the tempering temperature, the temperingtemperature of 400 o C and 200 o C gives the maximum weight gain for Zry-2,Zry-4 cast, Zr-1% Nb. The largest number of hydride formed during corrosionis found in Zry-2, while the small one is in Zr-1% Nb. (author)

  3. Development of materials and process technology for dual alloy disks

    Science.gov (United States)

    Marder, J. M.; Kortovich, C. S.

    1981-01-01

    Techniques for the preparation of dual alloy disks were developed and evaluated. Four material combinations were evaluated in the form of HIP consolidated and heat treated cylindrical and plate shapes in terms of elevated temperature tensile, stress rupture and low cycle fatigue properties. The process evaluation indicated that the pe-HIP AF-115 rim/loose powder Rene 95 hub combination offered the best overall range of mechanical properties for dual disk applications. The feasibility of this dual alloy concept for the production of more complex components was demonstrated by the scale up fabrication of a prototype CFM-56 disk made from this AF-115/Rene 95 combination. The hub alloy ultimate tensile strength was approximately 92 percent of the program goal of 1520 MPa (220 ksi) at 480 C (900 F) and the rim alloy stress rupture goal of 300 hours at 675 C (1250 F)/925 MPa (134 ksi) was exceeded by 200 hours. The low cycle fatigue properties were equivalent to those exhibited by HIP and heat treated alloys. There was an absence of rupture notch sensitivity in both alloys. The joint tensile properties were approximately 85 percent of the weaker of the two materials (Rene 95) and the stress rupture properties were equivalent to those of the weaker of the two materials (Rene 95).

  4. Development of New Heats of Advanced Ferritic/Martensitic Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pestovich, Kimberly Shay [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-06-23

    The Fuel Cycle Research and Development program is investigating methods of transmuting minor actinides in various fuel cycle options. To achieve this goal, new fuels and cladding materials must be developed and tested to high burnup levels (e.g. >20%) requiring cladding to withstand very high doses (greater than 200 dpa) while in contact with the coolant and the fuel. To develop and qualify materials to a total fluence greater than 200 dpa requires development of advanced alloys and irradiations in fast reactors to test these alloys. Recent results from testing numerous ferritic/martensitic steels at low temperatures suggest that improvements in low temperature radiation tolerance can be achieved through carefully controlling the nitrogen content in these alloys. Thus, four new heats of HT-9 were produced with controlled nitrogen content: two by Metalwerks and two by Sophisticated Alloys. Initial results on these new alloys are presented including microstructural analysis and hardness testing. Future testing will include irradiation testing with ions and in reactor.

  5. The development of zirconium alloy and its manufacturing

    International Nuclear Information System (INIS)

    Yuan Gaihuan; Yue Qiang

    2015-01-01

    Nuclear power which acts as one of low-carbon energy resources is the most realistic in large-scale application. It is also the preferred choice for many countries to develop energy resources and optimize its structure. Zirconium alloy is a key structural material for nuclear power plant fuel assemblies and cladding tubes of zirconium alloy are often referred as the first safeguard to nuclear power safety. With the development of nuclear power, three kinds of zirconium alloys Zr-Sn, Zr-Nb, Zr-Sn-Nb and with the representative products of Zr-4, M5, Zirlo respectively are developed and widely applied. Because of its severe operating environment and influence to nuclear safety, the requirements to zirconium alloys for physical and chemical properties, nuclear capability, tolerance and surface quality are very strict. The in-depth research and its manufacture capability become one of the main barriers for many countries who are developing the nuclear energy. In recent years, a stated-owned company, State Nuclear Bao Ti Zirconium Industry Company ('SNZ' for short) as well as National R and D Center for Nuclear Grade Zirconium material, is founded to meet the requirement of the rapid development of China's nuclear power industry. SNZ is dedicated for the fabrication and the research of nuclear grade zirconium products. After the successful completion of technology transfer of manufacturing for production chain and fully grasped of the manufacturing technology for the nuclear grade zirconium sponge through zirconium alloy tube, rod and strip products. National R and D Center for Nuclear Grade Zirconium material is cooperating with universities, nuclear energy research and design institutes and the owners of nuclear power plant to develop new zirconium alloy of self-owned brand. Through the selection of components, in-process testing and product inspection, four kinds of new zirconium alloys owns better performance than currently commercialized M5, Zirlo etc

  6. Development of Combinatorial Methods for Alloy Design and Optimization

    International Nuclear Information System (INIS)

    Pharr, George M.; George, Easo P.; Santella, Michael L

    2005-01-01

    The primary goal of this research was to develop a comprehensive methodology for designing and optimizing metallic alloys by combinatorial principles. Because conventional techniques for alloy preparation are unavoidably restrictive in the range of alloy composition that can be examined, combinatorial methods promise to significantly reduce the time, energy, and expense needed for alloy design. Combinatorial methods can be developed not only to optimize existing alloys, but to explore and develop new ones as well. The scientific approach involved fabricating an alloy specimen with a continuous distribution of binary and ternary alloy compositions across its surface--an ''alloy library''--and then using spatially resolved probing techniques to characterize its structure, composition, and relevant properties. The three specific objectives of the project were: (1) to devise means by which simple test specimens with a library of alloy compositions spanning the range interest can be produced; (2) to assess how well the properties of the combinatorial specimen reproduce those of the conventionally processed alloys; and (3) to devise screening tools which can be used to rapidly assess the important properties of the alloys. As proof of principle, the methodology was applied to the Fe-Ni-Cr ternary alloy system that constitutes many commercially important materials such as stainless steels and the H-series and C-series heat and corrosion resistant casting alloys. Three different techniques were developed for making alloy libraries: (1) vapor deposition of discrete thin films on an appropriate substrate and then alloying them together by solid-state diffusion; (2) co-deposition of the alloying elements from three separate magnetron sputtering sources onto an inert substrate; and (3) localized melting of thin films with a focused electron-beam welding system. Each of the techniques was found to have its own advantages and disadvantages. A new and very powerful technique for

  7. Development of weldable, corrosion-resistant iron-aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  8. Development of advanced low alloy steel for nuclear RPV

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H. C.; Shin, K. S.; Lee, S. H.; Lee, B. J. [Seoul National Univ., Seoul (Korea)

    2000-04-01

    Low carbon low alloy steels are used in nuclear power plants as pressure vessel, steam generator, etc. Nuclear pressure vessel material requires good combination of strength/ toughness, good weldability and high resistance to neutron irradiation and corrosion fatigue. For SA508III steels, most widely used in the production of nuclear power plant, attaining toughness is more difficult than strength. When taking into account the loss of toughness due to neutron irradiation, attaining as low transition temperature as possible prior to operation is a critical task in the production of nuclear pressure vessels. In the present study, we investigated detrimental microstructural features of SA508III steels to toughness, then alloy design directions to achieve improved mechanical properties were devised. The next step of alloy design was determined based on phase equilibrium thermodynamics and obtained results. Low carbon low alloy steels having low transition temperatures with enough strength and hardenability were developed. Microstructure and mechanical properties of HAZ of SA508III steels and alloy designed steels were investigated. 22 refs., 147 figs., 38 tabs. (Author)

  9. Development of new ferritic alloys reinforced by nano titanium nitrides

    International Nuclear Information System (INIS)

    Mathon, M.H.; Perrut, M.; Poirier, L.; Ratti, M.; Hervé, N.; Carlan, Y. de

    2015-01-01

    Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH 2 powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy

  10. Development of new ferritic alloys reinforced by nano titanium nitrides

    Energy Technology Data Exchange (ETDEWEB)

    Mathon, M.H., E-mail: marie-helene.mathon@cea.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Perrut, M., E-mail: mikael.perrut@onera.fr [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Poirier, L., E-mail: poirier@nitruvid.com [Bodycote France and Belgium, 9 r Jean Poulmarch, 95100 Argenteuil (France); Ratti, M., E-mail: mathieu.ratti@snecma.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France); Hervé, N., E-mail: nicolas.herve@cea.fr [CEA, DRT, LITEN, F38054 Grenoble (France); Carlan, Y. de, E-mail: yann.decarlan@cea.fr [CEA, DEN, Service de Recherches Métallurgiques Appliquées, F91191 Gif-sur-Yvette (France)

    2015-01-15

    Nano-reinforced steels are considered for future nuclear reactors or for application at high temperature like the heat exchangers tubes or plates. Oxide Dispersion Strengthened (ODS) alloys are the most known of the nano-reinforced alloys. They exhibit high creep strength as well as high resistance to radiation damage. This article deals with the development of new nano reinforced alloys called Nitride Dispersed Strengthened (NDS). Those are also considered for nuclear applications and could exhibit higher ductility with a simplest fabrication way. Two main fabrication routes were studied: the co-milling of Fe–18Cr1W0.008N and TiH{sub 2} powders and the plasma nitration at low temperature of a Fe–18Cr1W0.8Ti powder. The materials were studied mainly by Small Angle Neutron Scattering. The feasibility of the reinforcement by nano-nitride particles is demonstrated. The final size of the nitrides can be similar (few nanometers) to the nano-oxides observed in ODS alloys. The mechanical properties of the new NDS show an amazing ductility at high temperature for a nano-reinforced alloy.

  11. Development and characterization of Al-Li alloys

    International Nuclear Information System (INIS)

    Gupta, R.K.; Nayan, Niraj; Nagasireesha, G.; Sharma, S.C.

    2006-01-01

    Increased strength to weight ratio of aluminium-lithium alloys has attracted material scientists to develop these for aerospace applications. But commercial scale production of these alloys has always been slow in view of difficulties encountered during addition of lithium and in ensuring homogeneous billet composition. A new technique of Li addition has been adapted, which gives maximum recovery of Li in the billet. Using this technique, aluminium-lithium alloys of two different grades for aerospace application were cast. Billets were hot forged and rolled to the thickness range of 3-4 mm and heat-treated for different temper conditions. Mechanical properties were evaluated in T6 (solution treated and artificial aged), T8 (solution treated, cold worked and artificial aged) and T4 (solution treated and natural aged) temper conditions. Both alloys exhibit a strong natural aging response. Reversion for short periods at 180 deg. C results in decrease of strength. With artificial reaging strength reaches above the T4 temper condition level. Characterization was carried out using optical microscope (OM) and scanning electron microscope (SEM). Experimental investigation shows that addition of lithium at high melt temperature gives lower recovery of Li, and use of impure aluminium adversely affects the mechanical properties of the alloy in all temper conditions

  12. Development and applications of beta and near beta titanium alloys

    International Nuclear Information System (INIS)

    Takemura, A.; Ohyama, H.; Nishimura, T.; Abumiya, T.

    1993-01-01

    In this report the authors introduced application of beta and near beta titanium alloys also development and processing of these alloys at Kobe Steel LTD. Ti-15Mo-5Zr-3Al is an alloy developed by Kobe Steel which has been applied for variety of sporting goods, also used as an erosion shield of steam turbine blades. Ti-15Mo-5Zr-3Al high strength wire for valve springs is under development. New beta alloys(Ti-V-Nb-Sn-Al) are under development which have lower flow stress at room temperature than Ti 15V-3Cr-3Sn-3Al, expected to improve productivity of cold forging. NNS forging and thermo mechanical treatment of Ti-10V-2Fe-3Al were studied. Ti-10V-2Fe3Al steam turbine blades and structural parts for aircraft were developed. Fine grain cold strips of Ti 15V-3Cr-3Sn-3Al are produced by annealing and pickling process. These cold strips are used for parts of a fishing rod

  13. Development of an engineering model for ferromagnetic shape memory alloys

    International Nuclear Information System (INIS)

    Tani, Yoshiaki; Todaka, Takashi; Enokizono, Masato

    2008-01-01

    This paper presents a relationship among stress, temperature and magnetic properties of a ferromagnetic shape memory alloy. In order to derive an engineering model of ferromagnetic shape memory alloys, we have developed a measuring system of the relationship among stress, temperature and magnetic properties. The samples used in this measurement are Fe68-Ni10-Cr9-Mn7-Si6 wt% ferromagnetic shape memory alloy. They are thin ribbons made by rapid cooling in air. In the measurement, the ribbon sample is inserted into a sample holder winding consisting of the B-coil and compensation coils, and magnetized in an open solenoid coil. The ribbon is stressed with attachment weights and heated with a heating wire. The specific susceptibility was increased by applying tension, and slightly increased by heating below the Curie temperature

  14. Development of high temperature property database for Alloy 800H

    International Nuclear Information System (INIS)

    Yokoyama, Norio; Watanabe, Katsutoshi; Tsuji, Hirokazu; Nakajima, Hajime.

    1993-07-01

    JAERI Material Performance Database (JMPD) has been developed since 1989 in JAERI with a view to utilizing the various kinds of characteristic data of nuclear materials efficiently. Using relational database management system, PLANNER on the mainframe, the JMPD provides the retrieval supporting system, graphic and statistical analyses system. The data obtained with 7868 sets on characteristic data of metallic materials including fatigue crack growth data, etc. have been stored in the JMPD at the end of March in 1993. A ferritic superalloy, Alloy 800H is used for the structural material of the control rods of the High Temperature Engineering Test Reactor (HTTR). Thermal stress generates which might cause a severe creep damage at a reactor scram. It therefore needs to be designed with consideration on the fracture modes induced by creep deformation after neutron irradiation. The creep data (approximately 240 sets) and tensile data (approximately 100 sets) of Alloy 800H including the effects of test environment, aging treatment and neutron irradiation have been stored in the JMPD. Furthermore, using a personal computer, high temperature property database for Alloy 800H has been developed. The present report outlines the development of high temperature property database for Alloy 800H. (author)

  15. Recent research and development in titanium alloys for biomedical applications and healthcare goods

    Directory of Open Access Journals (Sweden)

    Mitsuo Niinomi

    2003-01-01

    Full Text Available Nb, Ta and Zr are the favorable non-toxic alloying elements for titanium alloys for biomedical applications. Low rigidity titanium alloys composed of non-toxic elements are getting much attention. The advantage of low rigidity titanium alloy for the healing of bone fracture and the remodeling of bone is successfully proved by fracture model made in tibia of rabbit. Ni-free super elastic and shape memory titanium alloys for biomedical applications are energetically developed. Titanium alloys for not only implants, but also dental products like crowns, dentures, etc. are also getting much attention in dentistry. Development of investment materials suitable for titanium alloys with high melting point is desired in dental precision castings. Bioactive surface modifications of titanium alloys for biomedical applications are very important for achieving further developed biocompatibility. Low cost titanium alloys for healthcare goods, like general wheel chairs, etc. has been recently proposed.

  16. DEVELOPMENT OF TREAD ON THE BASIS OF COLOR ALLOYS RECYCLED IRON-CARBON ALLOYS PROTECTION FROM CORROSION

    Directory of Open Access Journals (Sweden)

    A. A. Pivovarchyk

    2016-01-01

    Full Text Available The results of development of the compositions of protectors for the corrosion protection low-carbon alloys used in the automotive industry, using as the raw material of the secondary aluminum raw materials. The results of research on the effectiveness of the tread designed to protect the alloy composition.

  17. Development of biodegradable magnesium alloy stents with coating

    Directory of Open Access Journals (Sweden)

    Lorenza Petrini

    2014-07-01

    Full Text Available Biodegradable stents are attracting the attention of many researchers in biomedical and materials research fields since they can absolve their specific function for the expected period of time and then gradually disappear. This feature allows avoiding the risk of long-term complications such as restenosis or mechanical instability of the device when the vessel grows in size in pediatric patients. Up to now biodegradable stents made of polymers or magnesium alloys have been proposed. However, both the solutions have limitations. The polymers have low mechanical properties, which lead to devices that cannot withstand the natural contraction of the blood vessel: the restenosis appears just after the implant, and can be ascribed to the compliance of the stent. The magnesium alloys have much higher mechanical properties, but they dissolve too fast in the human body. In this work we present some results of an ongoing study aiming to the development of biodegradable stents made of a magnesium alloy that is coated with a polymer having a high corrosion resistance. The mechanical action on the blood vessel is given by the magnesium stent for the desired period, being the stent protected against fast corrosion by the coating. The coating will dissolve in a longer term, thus delaying the exposition of the magnesium stent to the corrosive environment. We dealt with the problem exploiting the potentialities of a combined approach of experimental and computational methods (both standard and ad-hoc developed for designing magnesium alloy, coating and scaffold geometry from different points of views. Our study required the following steps: i selection of a Mg alloy suitable for stent production, having sufficient strength and elongation capability; ii computational optimization of the stent geometry to minimize stress and strain after stent deployment, improve scaffolding ability and corrosion resistance; iii development of a numerical model for studying stent

  18. Tungsten wire-nickel base alloy composite development

    Science.gov (United States)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  19. Development of new zirconium alloys for PWR fuel rod claddings

    International Nuclear Information System (INIS)

    Zhao Wenjin; Zhou Bangxin; Miao Zhi; Li Cong; Jiang Hongman; Yu Xiaowei; Jiang Yourong; Huang Qiang; Gou Yuan; Huang Decheng

    2001-01-01

    An advanced zirconium alloys containing Sn, Nb, Fe and Cr have been developed. The relationships between manufacturing, microstructure and corrosion performance for the new alloys have been studied. The effects of both heat treatment and chemistry on corrosion behavior were assessed by autoclave tests in lithia water at 633 K and high-temperature steam at 773 K. Analytical electron microscopy demonstrated that the best out-of-pile corrosion performance was obtained for microstructure containing a fine and uniform distribution of β-Nb and Zr(Fe, Nb) 2 particles. Autoclave testing in LiOH solution indicated that two kinds of alloys (N18, N36) showed the lower corrosion rate than the reference Zr-4 tested, and especially, the corrosion resistance in superheated steam at 773 K was much better. Moreover, the mechanical properties were superior to Zr-4. And the hydrogen absorption data for all of alloys from corrosion reactions under various corrosion conditions showed a linear increase with the oxide thickness

  20. Development of tantalum–zirconium alloy for hydrogen purification

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Sanjay, E-mail: sanjay.barc@gmail.com [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India); IAMR, Hiroshima University, Higashihiroshima 739-8530 (Japan); Singh, Anamika [GSASM Hiroshima University, Higashihiroshima 739-8530 (Japan); Jain, Uttam; Dey, Gautam Kumar [Fusion Reactor Materials Section, MG, BARC, Mumbai 85 (India)

    2016-11-01

    Highlights: • Terminal solid solubility of Ta increases with Zr addition. • Increase in lattice parameters of Ta due to Zr addition may be the possible reason. • Enhance H solubility could also be explained on the change in e-DOS of Ta–Zr alloys. • Ta–Zr alloys could be possible combination for hydrogen purification membrane. - Abstract: Terminal solid solubility of hydrogen in Ta–Zr alloys has been studied in connection with the development of tantalum based metallic membrane for hydrogen/tritium purification. The alloys were prepared by vacuum arc melting technique and subsequently cold rolled to 0.2 mm thickness. The terminal solid solubility of hydrogen in these cold rolled samples was investigated in a modified Sieverts apparatus. The terminal solid solubility of hydrogen was marginally increased with zirconium content. The change in the lattices parameter of tantalum upon zirconium addition and the higher affinity of zirconium for hydrogen as compared to tantalum could be the possible reasons.

  1. Development of Weldable Superplastic Forming Aluminum Alloy Sheet Final Report CRADA No. TC-1086-95

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Sun, T. C. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-11-01

    Numerous applications could exist for superplastic formable, weldable aluminum alloys in the automotive, aerospace, architectural, and construction industries. In this project, LLNL and Kaiser worked with the Institute for Metals Superplasticity Problems to develop and evaluate weldable superplastic alloys.

  2. Development of Silicide Coating on Molybdenum Alloy Cladding

    International Nuclear Information System (INIS)

    Lim, Woojin; Ryu, Ho Jin

    2015-01-01

    The molybdenum alloy is considered as one of the accident tolerant fuel (ATF) cladding materials due to its high temperature mechanical properties. However, molybdenum has a weak oxidation resistance at elevated temperatures. To modify the oxidation resistance of molybdenum cladding, silicide coating on the cladding is considered. Molybdenum silicide layers are oxidized to SiO 2 in an oxidation atmosphere. The SiO 2 protective layer isolates the substrate from the oxidizing atmosphere. Pack cementation deposition technique is widely adopted for silicide coating for molybdenum alloys due to its simple procedure, homogeneous coating quality and chemical compatibility. In this study, the pack cementation method was conducted to develop molybdenum silicide layers on molybdenum alloys. It was found that the Mo 3 Si layer was deposited on substrate instead of MoSi 2 because of short holding time. It means that through the extension of holding time, MoSi 2 layer can be formed on molybdenum substrate to enhance the oxidation resistance of molybdenum. The accident tolerant fuel (ATF) concept is to delay the process following an accident by reducing the oxidation rate at high temperatures and to delay swelling and rupture of fuel claddings. The current research for Atf can be categorized into three groups: First, modification of existing zirconium-based alloy cladding by improving the high temperature oxidation resistance and strength. Second, replacing Zirconium based alloys with alternative metallic materials such as refractory elements with high temperature oxidation resistance and strength. Third, designing alternative fuel structures using ceramic and composite systems

  3. Development of ductile long-range ordered alloys for fusion reactor systems

    International Nuclear Information System (INIS)

    Liu, C.T.

    1979-01-01

    A series of Fe-base ordered alloys with compositions (Fe,Ni,Co) 3 V are developed for fusion reactor applications. The alloys from cubic ordered structure similar to AuCu 3 below their critical ordering temperature. The alloys in the ordered state are ductile with elongation in excess of 35% at room temperture. Tensile tests of the ordered alloys at elevated temperatures indicate an unusually attractive mechanical behavior. Their strength, instead of decreasing as with conventional alloys, increases with temperature because of ordering effects. As a result, the ordered alloys are much stronger than 316 stainless steel, particularly at elevated temperatures

  4. Development of an efficient grain refiner for Al-7Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-03-15

    The response of Al-7Si alloy towards grain refinement by Al-Ti-B master alloys (with different Ti-B ratios) at different addition levels has been studied in detail. The results indicate that high B-containing master alloys are powerful grain refiners when compared to conventional grain refiners like Al-5Ti-lB master alloys. In the present study, indigenously developed master alloys have been used for the grain refinement of alloys Al-7Si and LM-25. Significant improvements in mechanical properties have been obtained with a combination of grain refiner and Sr as modifier. (orig.)

  5. Inconel alloys development -Development of the advanced nuclear materials-

    International Nuclear Information System (INIS)

    Kuk, Il Hiun; Jang, Jin Sung; Rhee, Chang Kyu; Chung, Man Kyo; Woo, Yun Myeoung; Han, Chang Hee

    1994-07-01

    We surveyed the current status and problems in S/G U-tubes in Korea and worldwide. Also we gathered manufacturing specifications of S/G U-tubes and compared/analyzed the differences in them company by company. We produced alloy 600 tubes (in cooperation with Sammi Special Steels) through V.I.M. (Vacuum Induction Melting; 2 ton capacity), 4 steps of hot press forging, hot extrusion (10:1 of reduction ratio), 3 steps of cold pilgerings and so on. We will continue to characterize the tubes and 2nd time preproduce the tubes using the feed-back data. With regard to alloy 690, which is getting popular for S/G U-tubes worldwide, we cast four 60 Kg ingots and two 6 Kg ingots by V.I.M.. We analyzed the chemical composition, macrostructures, hot workability, and so on ; all ingots were good except on 60 Kg ingot. Finally we produced high quality alloy 690 ingot (about 1 Kg) by E.S.R. (Electroslag Remelting) method (in cooperation with Yeoungnam University). We used CaF/CaO/Al2O3/MgO quartenary slag system. We have made directionally grown good ingots by E.S.R. and especially the hot workability at 1100 deg C - the temperature at which V.I.M. ingots showed very poor hot workability - was very much improved (from 30 to 90 % of reduction of area). We continue to analyze the effects of E.S.R. to the structure and properties of alloy 690 (grain size, morphology, and directionality; any changes of inclusions and so on). (Author)

  6. Development of new low activation aluminum alloys for fusion devices

    International Nuclear Information System (INIS)

    Kamada, Kohji; Kakihana, Hidetake.

    1985-01-01

    As the materials for the R facility (a tokamak nuclear fusion device in the R project intended for D-T burning) in the Institute of Plasma Physics, Nagoya University, Al-4 % Mg-0.2 % Bi (5083 improved type) and Al-4 % Mg-1 % Li, aimed at low radioactivability, high electric resistance and high strength, have been developed. The results of the nuclear properties evaluation with 14 MeV neutrons and of the measurements of electric resistance and mechanical properties were satisfactory. The possibility of producing large Al-4 % Mg-1 % Li plate (1 m x 2 m x 25 mm) in the existing factory was confirmed, with the properties retained. The electric resistances were higher than those in the conventional aluminum alloys, and still with feasibility for the further improvement. General properties of the fusion aluminum alloys and the 26 Al formation in (n, 2n) reaction were studied. (Mori, K.)

  7. Development of a high strength, hydrogen-resistant austenitic alloy

    International Nuclear Information System (INIS)

    Chang, K.M.; Klahn, D.H.; Morris, J.W. Jr.

    1980-08-01

    Research toward high-strength, high toughness nonmagnetic steels for use in the retaining rings of large electrical generators led to the development of a Ta-modified iron-based superalloy (Fe-36 Ni-3 Ti-3 Ta-0.5 Al-1.3 Mo-0.3 V-0.01 B) which combines high strength with good toughness after suitable aging. The alloy did, however, show some degradation in fatigue resistance in gaseous hydrogen. This sensitivity was associated with a deformation-induced martensitic transformation near the fracture surface. The addition of a small amount of chromium to the alloy suppressed the martensite transformation and led to a marked improvement in hydrogen resistance

  8. Development of rheometer for semi-solid highmelting point alloys

    Directory of Open Access Journals (Sweden)

    LIU Wen

    2005-11-01

    Full Text Available A rheometer for semi-solid high-melting point alloys was developed based on the principle of a double-bucket rheometer, with which the solidifying of semi-solid high-melting point alloy melt could be effectively controlled by the control of temperature and the outer force-field; and different microstructures have also been obtained. This rheometer can be used to investigate the rheological behavior under different conditions by changing the Theological parameters. By way of full-duplex communication between the computer and each sensor, automatic control of the test equipment and real- timemeasurement of rheological parameters were realized. Finally, the influencing factors on torque are also quantitatively analyzed.

  9. Titanium-nickel shape memory alloys development in Taiwan

    International Nuclear Information System (INIS)

    Wu, S. K.; Lin, H. C.

    1997-01-01

    In Taiwan, many groups engage in the development of TiNi SMAs. The two-stage martensitic transformations of B2 R-phase B19' and B2 B19 B19' have been clarified for both TiNi binary and ternary alloys. The deformation behaviours have been investigated by cold-rolling, hot-rolling and wire drawing. Both shape memory effect and pseudoelasticity can be improved by some thermo-mechanical treatments. The damping characteristics of TiNi and TiNiX SMAs have also been systematically studied. Both B19'/B19 martensite (M) and R-phase (R) have high damping capacities due to stress induced movement of twin boundaries. Meanwhile, the addition of third elements, Fe and Cu, can largely increase the damping capacity. Recently, some high temperature shape memory alloys of TiNiPd and TiNiAu SMAs and thin films of TiNi and TiNiX alloys have also been intensively studied in Taiwan. All these potential investigations on the TiNi SMAs in Taiwan have attracted much attention and their important characteristics will be applied widely in the near future. (author)

  10. Microstructure and texture development of 7075 alloy during homogenisation

    Science.gov (United States)

    Ghosh, Abhishek; Ghosh, Manojit

    2018-06-01

    The microstructure evolution of Al-Zn-Mg-Cu alloy during homogenisation was studied by optical microscope, field emission scanning electron microscope, energy dispersive X-ray Spectroscopy, differential scanning calorimetry and X-ray diffraction in detailed. It has been found that primary cast structure consisted of primary α (Al), lamellar eutectic structure η Mg(Zn, Cu, Al)2 and a small amount of θ (Al2Cu) phase. A transformation of primary eutectic phase from η Mg(Zn, Cu, Al)2 to S (Al2CuMg) was observed after 6 h of homogenisation treatment. The volume fraction of dendrite network structure and intermetallic phase was decreased with increase in holding time and finally disappeared after 96 h of homogenisation, which is consistent with the results of homogenisation kinetic analysis. Crystallographic texture of this alloy after casting and 96 h of homogenisation was also studied. It was found that casting process led the development of strong Goss, Brass, P and CuT components, while after homogenisation Cube, S and Copper components became predominant. Mechanical tests revealed higher hardness, yield strength and tensile strength for cast materials compared to homogenised alloys due to the presence of coarse micro-segregation of MgZn2 phase. The significant improvement of ductility was observed after 96-h homogenisation, which was attributed to dissolution of second phase particles and grain coarsening. Fracture surfaces of the cast samples indicated the presence of shrinkage porosity and consequently failure occurred in the interdendritic regions or grain boundaries with brittle mode, while homogenised alloys failed under ductile mode as evident by the presence of fine dimple surfaces.

  11. Development of Commercial Applications of a FAPY Alloy; TOPICAL

    International Nuclear Information System (INIS)

    Sikka, VK

    2001-01-01

    The Fe-16 at. (8.5 wt)% Al alloy, known as FAPY, has been identified as a superior material for heating element applications. However, while the 15-lb heats melted at the Oak Ridge National Laboratory (ORNL) could be processed into wire, the large heat melted at Hoskins Manufacturing Company (Hoskins) could not be processed under commercial processing conditions. The primary objective of the Cooperative Research and Development Agreement (CRADA) was to demonstrate that wire of the FAPY alloy could be produced under commercial conditions from air-induction-melted (AIM) heats. The specific aspects of this CRADA included: (1) Melting 15-lb heats by AIM or vacuum-induction melting (VIM) at ORNL. (2) Development of detailed processing steps including warm drawing and annealing temperature and time during cold-drawing steps. (3) Melting of 1400-lb heats at Hoskins by the Exo-Melt(trademark) process and their chemical analysis and microstructural characterization. (4) Development of tensile properties of sections of ingots from the large heats in the as-cast, hot-worked, and hot- and cold-worked conditions. (5) Microstructural characterization of cast and wrought structures and the fractured specimens. (6) Successful demonstration of processing of AIM heats at Hoskins to heating element wire. The aspects of this CRADA listed above have demonstrated that the FAPY alloy of the desired composition can be commercially produced by AIM by the use of the Exo-Melt(trademark) process. Furthermore, it also demonstrated that the wire processing steps developed for 15-lb heats at ORNL can be successfully applied to the production of wire from the large AIM heats

  12. Texture development during tensile deformation in Al-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ohtani, S.; Inagaki, H. [Shonan Inst. of Tech., Fujisawashi (Japan)

    2002-07-01

    Tensile tests were made on commercial A1050 pure Al, A5182 Al-4.4% Mg alloy and A2017 Al-4% Cu alloy by varying the test temperature and the strain rate. Textures developed at various stages of the tensile deformation were investigated with the orientation distribution function analysis. It was found that, during the tensile test of the 1050 pure Al with the strain rate of 3 x 10{sup -4}S{sup -1} at 20 C, tensile axis readily rotated toward left angle 111 right angle stable end orientation. However, such rotation occurred only at the latest stage of the tensile deformation near the ultimate tensile stress, where stress strain curve was almost flattened and work hardening was almost saturated. It was strongly suggested that, since fine and complex dislocation cell structures were developed in such a work-hardened state, smooth and long range dislocation glide such as assumed in the classical Taylor theory would not be possible. To explain the observed texture development, cooperative movement of the dislocations in the cell walls might be necessary. In fact, addition of Mg and Cu, which suppressed strongly the development of well defined cell structures due to P-L effect or dynamic strain ageing, significantly retarded the rotation of tensile axes toward left angle 111 right angle. Interesting enough, textures developed in all these materials investigated were not affected by the strain rate and the temperature of the tensile test. (orig.)

  13. Biodegradable Magnesium Alloys: A Review of Material Development and Applications

    Science.gov (United States)

    Persaud-Sharma, Dharam; McGoron, Anthony

    2012-01-01

    Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

  14. A Study on Development of High Strength Al-Zn Based alloy for Die Casting Ⅲ

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Sang-Soo; Park, Ik-Min [Pusan National University, Busan (Korea, Republic of); Yeom, Gil-Young; Lim, Kyoung-Mook [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Son, Hyun-Jin [Oh-Sung Co. Ltd., Siheung (Korea, Republic of)

    2015-09-15

    In this study, the microstructural evolution and various characteristics of Al-20⁓45wt%Zn alloys were investigated. In terms of microstructure, as the amount of Zn addition to the alloys increased, the α-phase size decreased and the α+η non-equilibrium solidification phase fraction increased. Also, increasing Zn content improved the wear resistance of the alloys, but reduced the damping capacity and toughness of the alloys. Their physical properties of the Al-Zn alloy with high Zn content, specifically the wear resistance and toughness, were superior to those of commercial ALDC12 alloys for die-casting. Based on these results, we considered the possibility of application of the developed Al-Zn alloy as a structural material.

  15. A Study on Development of High Strength Al-Zn Based alloy for Die Casting Ⅲ

    International Nuclear Information System (INIS)

    Shin, Sang-Soo; Park, Ik-Min; Yeom, Gil-Young; Lim, Kyoung-Mook; Son, Hyun-Jin

    2015-01-01

    In this study, the microstructural evolution and various characteristics of Al-20⁓45wt%Zn alloys were investigated. In terms of microstructure, as the amount of Zn addition to the alloys increased, the α-phase size decreased and the α+η non-equilibrium solidification phase fraction increased. Also, increasing Zn content improved the wear resistance of the alloys, but reduced the damping capacity and toughness of the alloys. Their physical properties of the Al-Zn alloy with high Zn content, specifically the wear resistance and toughness, were superior to those of commercial ALDC12 alloys for die-casting. Based on these results, we considered the possibility of application of the developed Al-Zn alloy as a structural material.

  16. Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

    International Nuclear Information System (INIS)

    Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

    2006-01-01

    New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500mAh, AAA size type 900mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material. alized by using an improved superlattice alloy for negative electrode material. (author)

  17. Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

    Science.gov (United States)

    Chellman, D. J.

    1982-01-01

    In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

  18. Development of Zr alloys - Fabrication of Zr-Nb alloy used in PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang In; Kim, Won Baek; Choi, Guk Sun; Lee, Chul Kyung; Jang, Dae Kyu; Seo, Chang Yeol; Sim, Kun Joo; Lee, Jae Cheon [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

    1996-07-01

    The manufacture of Zr-Nb alloy ingot by EB melting process is carried out to meet the chemical composition and mechanical and property specifications and to ensure that the ingots are free of unacceptable defects through this study. It was established that Zr-Nb alloy was made by EB melting technique including the control of adding elements, melting power and melting and cast device. 28 refs., 13 tabs., 26 figs., 23 ills. (author)

  19. The Development of the Low-Cost Titanium Alloy Containing Cr and Mn Alloying Elements

    Science.gov (United States)

    Zhu, Kailiang; Gui, Na; Jiang, Tao; Zhu, Ming; Lu, Xionggang; Zhang, Jieyu; Li, Chonghe

    2014-04-01

    The α + β-type Ti-4.5Al-6.9Cr-2.3Mn alloy has been theoretically designed on the basis of assessment of the Ti-Al-Cr-Mn thermodynamic system and the relationship between the molybdenum equivalent and mechanical properties of titanium alloys. The alloy is successfully prepared by the split water-cooled copper crucible, and its microstructures and mechanical properties at room temperature are investigated using the OM, SEM, and the universal testing machine. The results show that the Ti-4.5Al-6.9Cr-2.3Mn alloy is an α + β-type alloy which is consistent with the expectation, and its fracture strength, yield strength, and elongation reach 1191.3, 928.4 MPa, and 10.7 pct, respectively. Although there is no strong segregation of alloying elements under the condition of as-cast, the segregation of Cr and Mn is obvious at the grain boundary after thermomechanical treatment.

  20. Report on FY15 alloy 617 code rules development

    Energy Technology Data Exchange (ETDEWEB)

    Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Jetter, Robert I [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hollinger, Greg [Becht Engineering Co., Inc., Liberty Corner, NJ (United States); Pease, Derrick [Becht Engineering Co., Inc., Liberty Corner, NJ (United States); Carter, Peter [Stress Engineering Services, Inc., Houston, TX (United States); Pu, Chao [Univ. of Tennessee, Knoxville, TN (United States); Wang, Yanli [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Due to its strength at very high temperatures, up to 950°C (1742°F), Alloy 617 is the reference construction material for structural components that operate at or near the outlet temperature of the very high temperature gas-cooled reactors. However, the current rules in the ASME Section III, Division 5 Subsection HB, Subpart B for the evaluation of strain limits and creep-fatigue damage using simplified methods based on elastic analysis have been deemed inappropriate for Alloy 617 at temperatures above 650°C (1200°F) (Corum and Brass, Proceedings of ASME 1991 Pressure Vessels and Piping Conference, PVP-Vol. 215, p.147, ASME, NY, 1991). The rationale for this exclusion is that at higher temperatures it is not feasible to decouple plasticity and creep, which is the basis for the current simplified rules. This temperature, 650°C (1200°F), is well below the temperature range of interest for this material for the high temperature gas-cooled reactors and the very high temperature gas-cooled reactors. The only current alternative is, thus, a full inelastic analysis requiring sophisticated material models that have not yet been formulated and verified. To address these issues, proposed code rules have been developed which are based on the use of elastic-perfectly plastic (EPP) analysis methods applicable to very high temperatures. The proposed rules for strain limits and creep-fatigue evaluation were initially documented in the technical literature (Carter, Jetter and Sham, Proceedings of ASME 2012 Pressure Vessels and Piping Conference, papers PVP 2012 28082 and PVP 2012 28083, ASME, NY, 2012), and have been recently revised to incorporate comments and simplify their application. Background documents have been developed for these two code cases to support the ASME Code committee approval process. These background documents for the EPP strain limits and creep-fatigue code cases are documented in this report.

  1. Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility

    Science.gov (United States)

    Li, H.F.; Zhou, F.Y.; Li, L.; Zheng, Y.F.

    2016-01-01

    In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are alloys and Ti-based alloys, the magnetic susceptibilities of the zirconium-ruthenium alloys (1.25 × 10−6 cm3·g−1–1.29 × 10−6 cm3·g−1 for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti–6Al–4V, ~3.5 × 10−6 cm3·g−1, CP Ti and Ti–6Al–7Nb, ~3.0 × 10−6 cm3·g−1), and one-sixth that of Co–Cr alloys (Co–Cr–Mo, ~7.7 × 10−6 cm3·g−1). Among the Zr–Ru alloy series, Zr–1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr–Ru alloy system as therapeutic devices under MRI diagnostics environments. PMID:27090955

  2. Development of vanadium base alloys for fusion first-wall/blanket applications

    International Nuclear Information System (INIS)

    Smith, D.L.; Chung, H.M.; Loomis, B.A.; Matsui, H.; Votinov, S.; VanWitzenburg, W.

    1994-01-01

    Vanadium alloys have been identified as a leading candidate material for fusion first-wall/blanket applications. Certain vanadium alloys exhibit favorable safety and environmental characteristics, good fabricability, high temperature and heat load capability, good compatibility with liquid metals and resistance to irradiation damage effects. The current focus is on vanadium alloys with (3-5)% Cr and (3-5)% Ti with a V-4Cr-4Ti alloy as the leading candidate. Preliminary results indicate that the crack-growth rates of certain alloys are not highly sensitive to irradiation. Results from the Dynamic Helium Charging Experiment (DHCE) which simulates fusion relevant helium/dpa ratios are similar to results from neutron irradiated material. This paper presents an overview of the recent results on the development of vanadium alloys for fusion first wall/blanket applications

  3. Developing prospects of NiAlMn high temperature shape memory alloy

    International Nuclear Information System (INIS)

    Zou Min

    1999-01-01

    The reason and information on high temperature shape memory alloy research are introduced briefly Also, referring to some experimental reports on NiAlMn high temperature shape memory alloy, it is pointed out that ductility and memory property of this alloy can be improved by adapting proper composition and procedure to control its microstructure. Meanwhile, the engineering details must be considered when NiAlMn high temperature shape memory alloy being developed so as to resolve the problems of its practical use

  4. Development of Alloy Coating Process of Steel Pipe for Seawater service

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jong Man; Kwon, Taeg Kyu; Lee, Sang Hyeog [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Okpo (Korea)

    2001-02-01

    The new alloy coating process was developed to apply steel pipe for seawater service. This process consists of Zn-Al hot-dip coating treatment immediately following after normal galvanizing treatment. The alloy coating process formed double layer after surface treatment, and the surface layer was similar to that of Galfan steel and the intermetallic layer was also similar to that of aluminized steel. The alloy coating layer protect steel pipe galvanically and provide steel pipe with high resistance to general corrosion of seawater. This new alloy coated steel pipe had also good weldability and adhesion strength of paints compared to galvanized steel. 5 refs., 14 figs.

  5. Recent Developments in the Formability of Aluminum Alloys

    Science.gov (United States)

    Banabic, Dorel; Cazacu, Oana; Paraianu, Liana; Jurco, Paul

    2005-08-01

    The paper presents a few recent contributions brought by the authors in the field of the formability of aluminum alloys. A new concept for calculating Forming Limit Diagrams (FLD) using the finite element method is presented. The article presents a new strategy for calculating both branches of an FLD, using a Hutchinson - Neale model implemented in a finite element code. The simulations have been performed with Abaqus/Standard. The constitutive model has been implemented using a UMAT subroutine. The plastic anisotropy of the sheet metal is described by the Cazacu-Barlat and the BBC2003 yield criteria. The theoretical predictions have been compared with the results given by the classical Hutchinson - Neale method and also with experimental data for different aluminum alloys. The comparison proves the capability of the finite element method to predict the strain localization. A computer program used for interactive calculation and graphical representation of different Yield Loci and Forming Limit Diagrams has also been developed. The program is based on a Hutchinson-Neale model. Different yield criteria (Hill 1948, Barlat-Lian and BBC 2003) are implemented in this model. The program consists in three modules: a graphical interface for input, a module for the identification and visualization of the yield surfaces, and a module for calculating and visualizing the forming limit curves. A useful facility offered by the program is the possibility to perform the sensitivity analysis both for the yield surface and the forming limit curves. The numerical results can be compared with experimental data, using the import/export facilities included in the program.

  6. Recent Developments in the Formability of Aluminum Alloys

    International Nuclear Information System (INIS)

    Banabic, Dorel; Paraianu, Liana; Jurco, Paul; Cazacu, Oana

    2005-01-01

    The paper presents a few recent contributions brought by the authors in the field of the formability of aluminum alloys. A new concept for calculating Forming Limit Diagrams (FLD) using the finite element method is presented. The article presents a new strategy for calculating both branches of an FLD, using a Hutchinson - Neale model implemented in a finite element code. The simulations have been performed with Abaqus/Standard. The constitutive model has been implemented using a UMAT subroutine. The plastic anisotropy of the sheet metal is described by the Cazacu-Barlat and the BBC2003 yield criteria. The theoretical predictions have been compared with the results given by the classical Hutchinson - Neale method and also with experimental data for different aluminum alloys. The comparison proves the capability of the finite element method to predict the strain localization. A computer program used for interactive calculation and graphical representation of different Yield Loci and Forming Limit Diagrams has also been developed. The program is based on a Hutchinson-Neale model. Different yield criteria (Hill 1948, Barlat-Lian and BBC 2003) are implemented in this model. The program consists in three modules: a graphical interface for input, a module for the identification and visualization of the yield surfaces, and a module for calculating and visualizing the forming limit curves. A useful facility offered by the program is the possibility to perform the sensitivity analysis both for the yield surface and the forming limit curves. The numerical results can be compared with experimental data, using the import/export facilities included in the program

  7. Development of shear bands in amorphous-crystalline metallic alloys

    International Nuclear Information System (INIS)

    Pozdnyakov, V.A.

    2004-01-01

    A theoretical study is made into conditions of shear band evolution in amorphous-crystalline alloys with various morphological types of structural constituents. The condition of shear band evolution in thin amorphous alloys in the interior of the crystalline matrix is obtained. It is shown that a scale effect exists which manifests itself in suppression of the process of localized plastic flow with amorphous alloy thickness decreasing down to the limit. The analysis of the condition for shear band evolution in an amorphous alloy with nanocrystalline inclusions is accomplished. The relationship of a critical stress of shear band evolution to a volume fraction of disperse crystal inclusions is obtained. A consideration is also given to the evolution of shear bands in the material containing amorphous and crystalline areas of micro meter size. For the alloy with the structure of this type conditions for propagation of localized flows by a relay race type mechanism are determined [ru

  8. Development Program for Natural Aging Aluminum Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  9. Development of a tungsten heavy alloy, W-Ni-Mn, used as kinetic energy penetrator

    International Nuclear Information System (INIS)

    Zahraee, S. M.; Salehi, M. T.; Arabi, H.; Tamizifar, M.

    2007-01-01

    The objective of this research was to develop a tungsten heavy alloy having a microstructure and properties good enough to penetrate hard rolled steels as deep as possible. In addition this alloy should not have environmental problems as depleted uranium materials, For this purpose a wide spread literature survey was performed and on the base of information obtained in this survey, three compositions of tungsten heavy alloy were chosen for investigation in this research. The alloys namely 90 W-7 Ni-3 Fe, 90 W-9 Ni-Mn and 90 W-8 Ni-2 Mn were selected and after producing these alloys through powder metallurgy technique, their thermal conductivity, compression flow properties and microstructure, were studied. The results of these investigations indicated that W-Ni-Mn alloys had better flow properties and lower thermal conductivities relative to W-Ni-Fe alloy. In addition Mn helped to obtain a finer microstructure in tungsten heavy alloy. Worth mentioning that a finer microstructure as well as lower thermal conductivity in this type of alloys increased the penetration depth due to formation of adiabatic shear bands during impact

  10. Development of continuous cooling precipitation diagrams for aluminium alloys AA7150 and AA7020

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y., E-mail: yong.zhang@outlook.com [ARC Centre of Excellence for Design in Light Metals, Department of Materials Engineering, Monash University, Clayton, VIC 3800 (Australia); Milkereit, B. [University of Rostock, Faculty of Mechanical Engineering and Marine Technology, Chair of Materials Science, 18051 Rostock (Germany); University of Rostock, Institute of Physics, Polymer Physics Group, 18051 Rostock (Germany); Kessler, O. [University of Rostock, Faculty of Mechanical Engineering and Marine Technology, Chair of Materials Science, 18051 Rostock (Germany); Schick, C. [University of Rostock, Institute of Physics, Polymer Physics Group, 18051 Rostock (Germany); Rometsch, P.A. [ARC Centre of Excellence for Design in Light Metals, Department of Materials Engineering, Monash University, Clayton, VIC 3800 (Australia)

    2014-01-25

    Highlights: • The DSC method was used for developing continuous cooling precipitation diagrams. • The quench-induced particles were observed by SEM for alloys AA7150 and AA7020. • There were more quench-induced particles in alloy AA7150. • Quench sensitivity of Al alloys can be evaluated by using the CCP diagrams. -- Abstract: Two commercial 7xxx series aluminium alloys with different solute contents and different quench-induced precipitation behaviour have been investigated by using a specialised differential scanning calorimetry (DSC) technique to record exothermal heat outputs during continuous cooling. Together with hardness testing and microstructural analysis, this DSC method was used to develop continuous cooling precipitation (CCP) diagrams for alloys AA7150 and AA7020. The results show that the total precipitation heat for each alloy decreases with increasing cooling rate. However, the excess specific heat at a given cooling rate in alloy AA7150 is much higher than that in alloy AA7020. It is evident that there are atleast three different quench-induced reactions in different temperature regimes for alloy AA7150 cooled at various linear cooling rates, but only equilibrium MgZn{sub 2} (η-phase) and Al{sub 2}CuMg (S-phase) particles were observed by scanning electron microscopy (SEM). There are at least two main precipitation peaks that can be found for alloy AA7020, which correspond to Mg{sub 2}Si and MgZn{sub 2} (η-phase). Furthermore, a method is developed to evaluate the quench sensitivity of an alloy based on a determination of the critical cooling rate. The maximum hardness values are reached at cooling rates that are faster than or similar to the critical cooling rate.

  11. Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

    Science.gov (United States)

    Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

    New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500 mAh, AAA size type 900 mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material.

  12. Development of Ti-12Mo-3Nb alloy for biomedical application

    International Nuclear Information System (INIS)

    Panaino, J.V.P.; Gabriel, S.B.; Mei, P.; Brum, M.V.; Nunes, C.A.

    2010-01-01

    The titanium alloys are quite satisfactory for biomedical applications due to their physical, mechanical and biological properties. Recent studies focuses on the development of beta type titanium alloys, composed of toxic elements (Nb, Mo, Ta ,...), because they have more advantages than alpha and alpha + beta (Ti- 6Al-4V) alloys such as lower modulus of elasticity, better plasticity and, moreover, the process variables can be controlled to produce selected results. This project focused on the development and characterization of Ti-12Mo-3Nb alloy in the condition 'as cast' and after thermomechanical treatment. The material was characterized in different conditions by X-ray diffraction, optical microscopy, microhardness measurements and elasticity modulus. The results showed that the forged Ti-12Mo-3Nb alloy showed the best combination of properties, being a promising candidate for use as implant. (author)

  13. Exploration and Development of High Entropy Alloys for Structural Applications

    Directory of Open Access Journals (Sweden)

    Daniel B. Miracle

    2014-01-01

    Full Text Available We develop a strategy to design and evaluate high-entropy alloys (HEAs for structural use in the transportation and energy industries. We give HEA goal properties for low (≤150 °C, medium (≤450 °C and high (≥1,100 °C use temperatures. A systematic design approach uses palettes of elements chosen to meet target properties of each HEA family and gives methods to build HEAs from these palettes. We show that intermetallic phases are consistent with HEA definitions, and the strategy developed here includes both single-phase, solid solution HEAs and HEAs with intentional addition of a 2nd phase for particulate hardening. A thermodynamic estimate of the effectiveness of configurational entropy to suppress or delay compound formation is given. A 3-stage approach is given to systematically screen and evaluate a vast number of HEAs by integrating high-throughput computations and experiments. CALPHAD methods are used to predict phase equilibria, and high-throughput experiments on materials libraries with controlled composition and microstructure gradients are suggested. Much of this evaluation can be done now, but key components (materials libraries with microstructure gradients and high-throughput tensile testing are currently missing. Suggestions for future HEA efforts are given.

  14. Development of biodegradable Zn-1X binary alloys with nutrient alloying elements Mg, Ca and Sr

    Science.gov (United States)

    Li, H. F.; Xie, X. H.; Zheng, Y. F.; Cong, Y.; Zhou, F. Y.; Qiu, K. J.; Wang, X.; Chen, S. H.; Huang, L.; Tian, L.; Qin, L.

    2015-01-01

    Biodegradable metals have attracted considerable attentions in recent years. Besides the early launched biodegradable Mg and Fe metals, Zn, an essential element with osteogenic potential of human body, is regarded and studied as a new kind of potential biodegradable metal quite recently. Unfortunately, pure Zn is soft, brittle and has low mechanical strength in the practice, which needs further improvement in order to meet the clinical requirements. On the other hand, the widely used industrial Zn-based alloys usually contain biotoxic elements (for instance, ZA series contain toxic Al elements up to 40 wt.%), which subsequently bring up biosafety concerns. In the present work, novel Zn-1X binary alloys, with the addition of nutrition elements Mg, Ca and Sr were designed (cast, rolled and extruded Zn-1Mg, Zn-1Ca and Zn-1Sr). Their microstructure and mechanical property, degradation and in vitro and in vivo biocompatibility were studied systematically. The results demonstrated that the Zn-1X (Mg, Ca and Sr) alloys have profoundly modified the mechanical properties and biocompatibility of pure Zn. Zn-1X (Mg, Ca and Sr) alloys showed great potential for use in a new generation of biodegradable implants, opening up a new avenue in the area of biodegradable metals. PMID:26023878

  15. Development of biodegradable Zn-1X binary alloys with nutrient alloying elements Mg, Ca and Sr.

    Science.gov (United States)

    Li, H F; Xie, X H; Zheng, Y F; Cong, Y; Zhou, F Y; Qiu, K J; Wang, X; Chen, S H; Huang, L; Tian, L; Qin, L

    2015-05-29

    Biodegradable metals have attracted considerable attentions in recent years. Besides the early launched biodegradable Mg and Fe metals, Zn, an essential element with osteogenic potential of human body, is regarded and studied as a new kind of potential biodegradable metal quite recently. Unfortunately, pure Zn is soft, brittle and has low mechanical strength in the practice, which needs further improvement in order to meet the clinical requirements. On the other hand, the widely used industrial Zn-based alloys usually contain biotoxic elements (for instance, ZA series contain toxic Al elements up to 40 wt.%), which subsequently bring up biosafety concerns. In the present work, novel Zn-1X binary alloys, with the addition of nutrition elements Mg, Ca and Sr were designed (cast, rolled and extruded Zn-1Mg, Zn-1Ca and Zn-1Sr). Their microstructure and mechanical property, degradation and in vitro and in vivo biocompatibility were studied systematically. The results demonstrated that the Zn-1X (Mg, Ca and Sr) alloys have profoundly modified the mechanical properties and biocompatibility of pure Zn. Zn-1X (Mg, Ca and Sr) alloys showed great potential for use in a new generation of biodegradable implants, opening up a new avenue in the area of biodegradable metals.

  16. Development of Niobium Boron grain retainer for aluminium silicon alloys

    OpenAIRE

    Nowak, Magdalena

    2011-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University Aluminium castings with a large grain structure have poor mechanical properties which are primarily due to casting defects as opposed to fine grain structure. The grain refinement practice using chemical addition is well established for wrought alloys, however in the case of casting alloys, the practice of adding grain refiners and the impact on castability is not well established. The additio...

  17. Development and testing ov danadium alloys for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1996-10-01

    V base alloys have advantages for fusion reactor first-wall and blanket structure. To screen candidate alloys and optimize a V-base alloy, physical and mechanical properties of V-Ti, V-Cr-Ti, and V-Ti- Si alloys were studied before and after irradiation in Li environment in fast fission reactors. V-4Cr-4Ti containing 500-1000 wppM Si and <1000 wppM O+N+C was investigated as the most promising alloy, and more testing is being done. Major results of the work are presented in this paper. The reference V-4Cr-4Ti had the most attractive combination of the mechanical and physical properties that are prerequisite for first-wall and blanket structures: good thermal creep, good tensile strength/ductility, high impact energy, excellent resistance to swelling, and very low ductile-brittle transition temperature before and after irradiation. The alloy was highly resistant to irradiation-induced embrittlement in Li at 420-600 C, and the effects of dynamically charged He on swelling and mechanical properties were insignificant. However, several important issues remain unresolved: welding, low-temperature irradiation, He effect at high dose and high He concentration, irradiation creep, and irradiation performance in air or He. Initial results of investigation of some of these issues are also given.

  18. Laser-assisted development of titanium alloys: the search for new biomedical materials

    Science.gov (United States)

    Almeida, Amelia; Gupta, Dheeraj; Vilar, Rui

    2011-02-01

    Ti-alloys used in prosthetic applications are mostly alloys initially developed for aeronautical applications, so their behavior was not optimized for medical use. A need remains to design new alloys for biomedical applications, where requirements such as biocompatibility, in-body durability, specific manufacturing ability, and cost effectiveness are considered. Materials for this application must present excellent biocompatibility, ductility, toughness and wear and corrosion resistance, a large laser processing window and low sensitivity to changes in the processing parameters. Laser deposition has been investigated in order to access its applicability to laser based manufactured implants. In this study, variable powder feed rate laser cladding has been used as a method for the combinatorial investigation of new alloy systems that offers a unique possibility for the rapid and exhaustive preparation of a whole range of alloys with compositions variable along a single clad track. This method was used as to produce composition gradient Ti-Mo alloys. Mo has been used since it is among the few elements biocompatible, non-toxic β-Ti phase stabilizers. Alloy tracks with compositions in the range 0-19 wt.%Mo were produced and characterized in detail as a function of composition using microscale testing procedures for screening of compositions with promising properties. Microstructural analysis showed that alloys with Mo content above 8% are fully formed of β phase grains. However, these β grains present a cellular substructure that is associated to a Ti and Mo segregation pattern that occurs during solidification. Ultramicroindentation tests carried out to evaluate the alloys' hardness and Young's modulus showed that Ti-13%Mo alloys presented the lowest hardness and Young's modulus (70 GPa) closer to that of bone than common Ti alloys, thus showing great potential for implant applications.

  19. Design and development of novel MRI compatible zirconium- ruthenium alloys with ultralow magnetic susceptibility.

    Science.gov (United States)

    Li, H F; Zhou, F Y; Li, L; Zheng, Y F

    2016-04-19

    In the present study, novel MRI compatible zirconium-ruthenium alloys with ultralow magnetic susceptibility were developed for biomedical and therapeutic devices under MRI diagnostics environments. The results demonstrated that alloying with ruthenium into pure zirconium would significantly increase the strength and hardness properties. The corrosion resistance of zirconium-ruthenium alloys increased significantly. High cell viability could be found and healthy cell morphology observed when culturing MG 63 osteoblast-like cells and L-929 fibroblast cells with zirconium-ruthenium alloys, whereas the hemolysis rates of zirconium-ruthenium alloys are zirconium-ruthenium alloys (1.25 × 10(-6) cm(3)·g(-1)-1.29 × 10(-6) cm(3)·g(-1) for zirconium-ruthenium alloys) are ultralow, about one-third that of Ti-based alloys (Ti-6Al-4V, ~3.5 × 10(-6) cm(3)·g(-1), CP Ti and Ti-6Al-7Nb, ~3.0 × 10(-6) cm(3)·g(-1)), and one-sixth that of Co-Cr alloys (Co-Cr-Mo, ~7.7 × 10(-6) cm(3)·g(-1)). Among the Zr-Ru alloy series, Zr-1Ru demonstrates enhanced mechanical properties, excellent corrosion resistance and cell viability with lowest magnetic susceptibility, and thus is the optimal Zr-Ru alloy system as therapeutic devices under MRI diagnostics environments.

  20. Development and evaluation of a magnesium-zinc-strontium alloy for biomedical applications--alloy processing, microstructure, mechanical properties, and biodegradation.

    Science.gov (United States)

    Guan, Ren-guo; Cipriano, Aaron F; Zhao, Zhan-yong; Lock, Jaclyn; Tie, Di; Zhao, Tong; Cui, Tong; Liu, Huinan

    2013-10-01

    A new biodegradable magnesium-zinc-strontium (Mg-Zn-Sr) alloy was developed and studied for medical implant applications. This first study investigated the alloy processing (casting, rolling, and heat treatment), microstructures, mechanical properties, and degradation properties in simulated body fluid (SBF). Aging treatment of the ZSr41 alloy at 175 °C for 8h improved the mechanical properties when compared to those of the as-cast alloy. Specifically, the aged ZSr41 alloy had an ultimate tensile strength of 270 MPa, Vickers hardness of 71.5 HV, and elongation at failure of 12.8%. The mechanical properties of the ZSr41 alloy were superior as compared with those of pure magnesium and met the requirements for load-bearing medical implants. Furthermore, the immersion of the ZSr41 alloy in SBF showed a degradation mode that progressed cyclically, alternating between pitting and localized corrosion. The steady-state average degradation rate of the aged ZSr41 alloy in SBF was 0.96 g/(m(2)·hr), while the pH of SBF immersion solution increased. The corrosion current density of the ZSr41 alloy in SBF solution was 0.41 mA/mm(2), which was much lower than 1.67 mA/mm(2) for pure Mg under the same conditions. In summary, compared to pure Mg, the mechanical properties of the new ZSr41 alloy improved while the degradation rate decreased due to the addition of Zn and Sr alloying elements and specific processing conditions. The superior mechanical properties and corrosion resistance of the new ZSr41 alloy make it a promising alloy for next-generation implant applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  1. Development and evaluation of a magnesium–zinc–strontium alloy for biomedical applications — Alloy processing, microstructure, mechanical properties, and biodegradation

    International Nuclear Information System (INIS)

    Guan, Ren-guo; Cipriano, Aaron F.; Zhao, Zhan-yong; Lock, Jaclyn; Tie, Di; Zhao, Tong; Cui, Tong; Liu, Huinan

    2013-01-01

    A new biodegradable magnesium–zinc–strontium (Mg–Zn–Sr) alloy was developed and studied for medical implant applications. This first study investigated the alloy processing (casting, rolling, and heat treatment), microstructures, mechanical properties, and degradation properties in simulated body fluid (SBF). Aging treatment of the ZSr41 alloy at 175 °C for 8 h improved the mechanical properties when compared to those of the as-cast alloy. Specifically, the aged ZSr41 alloy had an ultimate tensile strength of 270 MPa, Vickers hardness of 71.5 HV, and elongation at failure of 12.8%. The mechanical properties of the ZSr41 alloy were superior as compared with those of pure magnesium and met the requirements for load-bearing medical implants. Furthermore, the immersion of the ZSr41 alloy in SBF showed a degradation mode that progressed cyclically, alternating between pitting and localized corrosion. The steady-state average degradation rate of the aged ZSr41 alloy in SBF was 0.96 g/(m 2 ·hr), while the pH of SBF immersion solution increased. The corrosion current density of the ZSr41 alloy in SBF solution was 0.41 mA/mm 2 , which was much lower than 1.67 mA/mm 2 for pure Mg under the same conditions. In summary, compared to pure Mg, the mechanical properties of the new ZSr41 alloy improved while the degradation rate decreased due to the addition of Zn and Sr alloying elements and specific processing conditions. The superior mechanical properties and corrosion resistance of the new ZSr41 alloy make it a promising alloy for next-generation implant applications. - Highlights: • Developed a new biodegradable magnesium–zinc–strontium (Mg–Zn–Sr) alloy for medical implant applications • Reported Mg–Zn–Sr alloy processing and microstructure characterization • Improved mechanical properties of Mg alloy after aging treatment • Improved degradation properties of Mg alloy in simulated body fluid

  2. 2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y2O3 (+ ZrO2 or TiO2) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

  3. The development of hydrogen storage electrode alloys for nickel hydride batteries

    Science.gov (United States)

    Hong, Kuochih

    The development of hydrogen storage electrode alloys in the 1980s resulted in the birth and growth of the rechargeable nickel hydride (Ni/MH) battery. In this paper we describe briefly a semi-empirical electrochemical/thermodynamic approach to develop/screen a hydrogen storage alloy for electrochemical application. More specifically we will discuss the AB x Ti/Zr-based alloys. Finally, the current state of the Ni/MH batteries including commercial manufacture processes, cell performance and applications is given.

  4. Alloy development for the enhanced stability of Ω precipitates in Al-Cu-Mg-Ag alloys

    Science.gov (United States)

    Gable, B. M.; Shiflet, G. J.; Starke, E. A.

    2006-04-01

    The coarsening resistance and thermal stability of several Ω plate-dominated microstructures were controlled through altering the chemistry and thermomechanical processing of various Al-Cu-Mg-Ag alloys. Quantitative comparisons of Ω nucleation density, particle size, and thermal stability were used to illustrate the effects of alloy composition and processing conditions. The long-term stability of Ω plates was found to coincide with relatively high levels of silver and moderate magnesium additions, with the latter limiting the competition for solute with S-phase precipitation. This analysis revealed that certain microstructures initially dominated by Ω precipitation were found to remain stable through long-term isothermal and double-aging heat treatments, which represents significant improvement over the previous generation of Al-Cu-Mg-Ag alloys, in which Ω plates dissolved sacrificially after long aging times. The quantitative precipitate data, in conjunction with a thermodynamic database for the aluminum-rich corner of the Al-Cu-Mg-Ag quaternary system, were used to estimate the chemistry of the α/Ω-interphase boundary. These calculations suggest that silver is the limiting species at the α/Ω interfacial layer and that Ω plates form with varying interfacial chemistries during the early stages of artificial aging, which is directly related to the overall stability of certain plates.

  5. Development of a TiAl Alloy by Spark Plasma Sintering

    Science.gov (United States)

    Couret, Alain; Voisin, Thomas; Thomas, Marc; Monchoux, Jean-Philippe

    2017-12-01

    Spark plasma sintering (SPS) is a consolidated powder metallurgy process for which the powder sintering is achieved through an applied electric current. The present article aims to describe the method we employed to develop a TiAl-based alloy adjusted for this SPS process. Owing to its enhanced mechanical properties, this alloy was found to fully match the industrial specifications for the aeronautic and automotive industries, which require a high strength at high temperature and a reasonably good ductility at room temperature. A step-by-step method was followed for this alloy development. Starting from a basic study on the as-SPSed GE alloy (Ti-48Al-2Cr-2Nb) in which the influence of the microstructure was studied, the microstructure-alloy composition relationships were then investigated to increase the mechanical properties. As a result of this study, we concluded that tungsten had to be the major alloying element to improve the resistance at high temperature and a careful addition of boron would serve the properties at room temperature. Thus, we developed the IRIS alloy (Ti-48Al-2W-0.08B). Its microstructure and mechanical properties are described here.

  6. On the theoretical development of new creep resistant alloys and their empirical validation

    International Nuclear Information System (INIS)

    Gaude-Fugarolas, D.; Regent, N.; Carlan, Y. de

    2008-01-01

    In anticipation to the present revival of nuclear power, and to obtain more efficient, secure and environmentally-friendly power plants, new families of high temperature resistant, low activation materials are under development. This work presents an example of work performed at CEA during the development of novel ferrito-martensitic reduced activation alloys for Generation IV and Fusion applications. In the past, the process of designing a new material was mostly heuristic, requiring repeated experimental trial and error, but nowadays, synergies between the accuracy of current scientific knowledge in thermodynamics and transformation kinetics and increased computer capacity enables us to design successful new alloys using minimal empirical feedback. This work presents this comprehensive and multi-model approach to alloy and microstructure design. The CALPHAD method, thermo-kinetic modelling of precipitation reactions and artificial neural network analysis are combined in the development of new alloys having their compositions and microstructures optimised for maximum creep resistance. To complete this work, a selection of the alloys designed has been cast and the results obtained during alloy design and the modelling of various heat treatments have been verified. Optical and electronic microscopy have been used to characterise the microstructure. Uniaxial tensile tests have been used to measure the mechanical performance of the alloys presented at room, service and higher temperatures. The characterisation of the behaviour of the material in service conditions is underway with relaxation and creep tests. (authors)

  7. Development of a discriminatory biocompatibility testing model for non-precious dental casting alloys.

    LENUS (Irish Health Repository)

    McGinley, Emma Louise

    2011-12-01

    To develop an enhanced, reproducible and discriminatory biocompatibility testing model for non-precious dental casting alloys, prepared to a clinically relevant surface finishing condition, using TR146 oral keratinocyte cells.

  8. Development of a Ballistic Specification for Magnesium Alloy AZ31B

    National Research Council Canada - National Science Library

    Jones, Tyrone L; DeLorme, Richard D

    2008-01-01

    The U.S. Army Research Laboratory (ARL) and Magnesium Elektron North America (MENA) have conducted a joint effort to develop and evaluate rolled plate in commercially available magnesium alloy-temper AZ31B-H24...

  9. Development of Pb-Free Nanocomposite Solder Alloys

    Directory of Open Access Journals (Sweden)

    Animesh K. Basak

    2018-04-01

    Full Text Available As an alternative to conventional Pb-containing solder material, Sn–Ag–Cu (SAC based alloys are at the forefront despite limitations associated with relatively poor strength and coarsening of grains/intermetallic compounds (IMCs during aging/reflow. Accordingly, this study examines the improvement of properties of SAC alloys by incorporating nanoparticles in it. Two different types of nanoparticles were added in monolithic SAC alloy: (1 Al2O3 or (2 Fe and their effect on microstructure and thermal properties were investigated. Addition of Fe nanoparticles leads to the formation of FeSn2 IMCs alongside Ag3Sn and Cu6Sn5 from monolithic SAC alloy. Addition of Al2O3 nano-particles do not contribute to phase formation, however, remains dispersed along primary β-Sn grain boundaries and act as a grain refiner. As the addition of either Fe or Al2O3 nano-particles do not make any significant effect on thermal behavior, these reinforced nanocomposites are foreseen to provide better mechanical characteristics with respect to conventional monolithic SAC solder alloys.

  10. Developments in delayed hydride cracking in zirconium alloys

    International Nuclear Information System (INIS)

    Puls, Manfred P.

    2008-01-01

    Delayed hydride cracking (DHC) is a process of diffusion assisted localized hydride embrittlement at flaws or regions of high stress. Models of DHC propagation and initiation have been developed that capture the essential elements of this phenomenon in terms of parameters describing processes occurring at the micro-scale. The models and their predictions of experimental results applied to Zr alloys are assessed. The propagation model allows rationalization of the effect of direction of approach to temperature and of the effect of the state and morphology of the beta phase in Zr-2.5Nb on DHC velocity. The K I dependence of the DHC velocity can only be approximately rationalized by the propagation models. This is thought to be because these models approximate the DHC velocity by a constant and shape-invariant rate of growth of the hydride at the flaw and have not incorporated a coupling between the applied stress field due to the flaw alone and the precipitated hydrides that would result in a variation of the shape and density of the hydrided region with K I . Separately, models have been developed for DHC initiation at cracks and blunt flaws. Expressions are obtained for the threshold stress intensity factor, K IH , for DHC initiation at a crack. A model for K IH has been used to rationalize the experimental result that DHC initiation is not possible above a certain temperature, even when hydrides can form at the crack tip. For blunt flaws with root radii in the μm range, and engineering process zone procedure has been derived to determine the initiation conditions requiring that both a critical stress and a critical flaw tip displacement must be achieved for hydride fracture. The engineering process zone procedure takes account of the dependence of DHC initiation on the flaw's root radius. Although all of the foregoing models are capable of describing the essential features of DHC, they are highly idealized and in need of further refinement. (author)

  11. Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Stubbins, James [Univ. of Illinois, Urbana-Champaign, IL (United States); Heuser, Brent [Univ. of Illinois, Urbana-Champaign, IL (United States); Robertson, Ian [Kyushu Univ. (Japan); Sehitoglu, Huseyin [Univ. of Illinois, Urbana-Champaign, IL (United States); Sofronis, Petros [Kyushu Univ. (Japan); Gewirth, Andrew [Kyushu Univ. (Japan)

    2015-04-22

    This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

  12. Alloy Development, Processing and Characterization of Devitrified Titanium Base Microcrystalline Alloys.

    Science.gov (United States)

    1986-01-01

    1.5m wide by injecting the molten alloy onto a rotating copper ’. disk through the orifice at the bottom of the copper crucible under inert gas...icrocrystalline forms [10, 271. 7his technique adopts the combination of a water-cooled cold copper crucible with an arc heating scheme that uses non-consumable...are malted in the cold copper crucible and spun in an inert gas atmosphere. he ribbon produced has a uniform thickness of 20 to SOgm. 5’ -7 -. -F -i

  13. Development of Amorphous Filler Alloys for the Joining of Nuclear Materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jai Young; Kim, Dong Myong; Kang, Yoon Sun; Jung, Jae Han; Yu, Ji Sang; Kim, Hae Yeol; Lee, Ho [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1997-08-01

    In the case of advanced CANDU fuel being useful in future, the fabrication processes for soundness insurance of a improved nuclear fuel bundle must be developed at the same time because it have three times combustibility as existing fuel. In particular, as the improved nuclear fuel bundle in which a coated layer thickness is thinner than existing that, firmity of a joint part is very important. Therefore, we need to develop a joint technique using new solder which can settle a potential problem in current joining method. As the Zr-Be alloy system is composed with the elements having high neutron permeability, they are suitable for joint of nuclear fuel pack. The various compositions Zr-Be binary metallic glass alloys were applicable to the joining the nuclear fuel bundles. The thickness of joint layer using the Zr{sub 1}-{sub x}Be{sub x} amorphous ribbon as a solder is thinner than that using physical vapor deposited Be. Among the Zr{sub 1}-{sub x}Be{sub x} amorphous binary alloys, Zr{sub 0}.7Be-0.3 binary alloy is the most appropriate for joint of nuclear fuel bundle because its joint layer is smooth and thin due to low degree of Be diffusion. In the case of the Zr{sub (}0.7-y)Ti{sub y}Be{sub 0}.3 and Zr{sub (}0.7-y)Nb{sub y}Be{sub 0}3 ternary amorphous alloys, the crystallization temperature(T{sub x}) and activation energy(E{sub x}) increase as the contents of Nb and Ti increase respectively. In the aspect of thermal stability, the ternary amorphous alloys are superior than Zr-Be binary amorphous alloys and Zr-Ti-Be amorphous alloy is superior than Zr-Nb-Be amorphous alloy. 12 refs., 5 tabs., 25 figs. (author)

  14. Microstructure evolution and texture development in thermomechanically processed Mg-Li-Al based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Vinod [Department of Materials Science and Engineering, IIT Kanpur (India); Govind [Vikram Sarabhai Space Center, Trivandrum (India); Shekhar, Rajiv; Balasubramaniam, R. [Department of Materials Science and Engineering, IIT Kanpur (India); Balani, Kantesh, E-mail: kbalani@iitk.ac.in [Department of Materials Science and Engineering, IIT Kanpur (India)

    2012-06-15

    Highlights: Black-Right-Pointing-Pointer Thermomechanical processing of novel LAT 971 and LATZ 9531 Mg-Al-Li based alloys. Black-Right-Pointing-Pointer Microstructural deviation from the equilibrium phase diagram. Black-Right-Pointing-Pointer Disparity in texture of these alloys after hot-rolling (recrystallization and grain growth). Black-Right-Pointing-Pointer Role of alloying and phase distribution in affecting the texture/interplaner spacing. - Abstract: In the present study, the influence of alloying and thermomechanical processing on the microstructure and texture evolution on the two Mg-Li-Al based alloys, namely Mg-9 wt% Li-7 wt% Al-1 wt% Sn (LAT971) and Mg-9 wt% Li-5 wt% Al-3 wt% Sn-1 wt% Zn (LATZ9531) has been elicited. Novel Mg-Li-Al based alloys were cast (induction melting under protective atmosphere) followed by hot rolling at {approx}573 K with a cumulative reduction of five. A contrary dual phase dendritic microstructure rich in {alpha}-Mg, instead of {beta}-Li phase predicted by equilibrium phase diagram of Mg-Li binary alloy was observed. Preferential presence of Mg-Li-Sn primary precipitates (size 4-10 {mu}m) within {alpha}-Mg phase and Mg-Li-Al secondary precipitates (<3 {mu}m) interspersed in {beta}-Li indicated their degree of dissolution during hot-rolling and homogenization in the dual phase matrix. Presence of Al, Sn and Zn alloying elements in the Mg-Li based alloy has resulted an unusual dual-phase microstructure, change in the lattice parameter, and intriguing texture evolution after hot-rolling of cast LAT 971 and LATZ9531 alloy. Strong texture was absent in the as-cast samples whereas texture development after hot-rolling revealed an increased activity of the non-basal (101{sup Macron }0) slip planes. The quantification of the grain average misorientation (less than 2 Degree-Sign ) using electron backscattered diffraction confirmed the presence of strain free grains in majority of the grains (fraction >0.75) after hot-rolling of Mg

  15. Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-12-15

    SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

  16. Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

    International Nuclear Information System (INIS)

    Sinha, V.P.; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P.

    2009-01-01

    Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and γ-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes

  17. Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

    Energy Technology Data Exchange (ETDEWEB)

    Sinha, V.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: vedsinha@barc.gov.in; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

    2009-04-03

    Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and {gamma}-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes.

  18. Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

    International Nuclear Information System (INIS)

    Alinger, M.J.; Odette, G.R.; Lucas, G.E.

    2002-01-01

    A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness

  19. Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

    Science.gov (United States)

    Alinger, M. J.; Odette, G. R.; Lucas, G. E.

    2002-12-01

    A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness.

  20. Development of a database system for operational use in the selection of titanium alloys

    Science.gov (United States)

    Han, Yuan-Fei; Zeng, Wei-Dong; Sun, Yu; Zhao, Yong-Qing

    2011-08-01

    The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys, with each having its own characteristics, advantages, and limitations. In choosing the most appropriate titanium alloys, it is very essential to offer a reasonable and intelligent service for technical engineers. One possible solution of this problem is to develop a database system (DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information. For this purpose, a design strategy of the fuzzy set theory is proposed, and a distributed database system is developed. Through ranking of the candidate titanium alloys, the most suitable material is determined. It is found that the selection results are in good agreement with the practical situation.

  1. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  2. Design and development of self-passivating biodegradable magnesium alloys using selective element oxidation

    Science.gov (United States)

    Brar, Harpreet Singh

    Metallic biomaterials such as stainless steels, titanium alloys, and cobalt-chromium alloys have been used as structural implant materials for many years. However, due to their limitations in temporary implant applications, there has been increased interest in the development of a biodegradable structural implant device. Magnesium (Mg) alloys have shown great potential as a material for biodegradable structural implant applications. However, low strength and high degradation rate of Mg under physiological conditions are major limitations, causing the implant to lose its structural integrity before the healing process is complete. The main aim of this work was to investigate the possibility of designing Mg-based alloys with ability to form selective protective oxides, thereby aiding in the reduction of the initial degradation rate. A thermodynamics-driven design was utilized to select three elements, namely Gadolinium (Gd), Scandium (Sc) and Yttrium (Y), due to the low enthalpy of formation associated with their oxide species. First, binary alloys were cast under inert atmosphere, solution treated and investigated for degradation rate in Hanks' solution. The Mg-Gd binary alloy showed the fastest degradation rate whereas the Mg-Sc binary alloy showed the slowest degradation rate. The degradation of Mg-Gd and Mg-Y was 18 and 5 times faster than Mg-Sc alloy, respectively. The microstructural analysis of the alloys was performed using X-ray Diffraction (XRD), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). It was observed that the grain size of Mg-Sc alloys is significantly smaller than Mg-Gd and Mg-Y alloys and can be a contributing factor to the reduction in degradation rate. The hardness behavior of the alloys was also investigated using Vickers microhardness Testing. To understand the oxidation behavior and kinetics, samples were oxidized in pure oxygen environment and investigated using microstructural and thermogravimetric analysis (TGA). Auger

  3. Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

    International Nuclear Information System (INIS)

    Martinez, J.; Savoini, B.; Monge, M.A.; Munoz, A.; Pareja, R.

    2011-01-01

    A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La 2 O 3 or Y 2 O 3 as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

  4. Development of oxide dispersion strengthened W alloys produced by hot isostatic pressing

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, J.; Savoini, B.; Monge, M.A. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Munoz, A., E-mail: angel.munoz@uc3m.es [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

    2011-10-15

    A powder metallurgy technique has been developed to produce oxide strengthened W-Ti and W-V alloys using elemental powders and nanosized powders of La{sub 2}O{sub 3} or Y{sub 2}O{sub 3} as starting materials. The alloys consolidated by hot isostatic pressing resulted in high-density materials having an ultrafine-grained structure and microhardness values in the range 7-13 GPa. Atom force microscopy studies show a topographic relief in the Ti and V pools that appear in the consolidated alloys. This relief is attributed to the heterogeneous nucleation of martensite plates. The preliminary transmission electron microscopy studies have revealed that a dispersion of nanoparticles can be induced in these alloys produced via the present technique.

  5. Recent developments in metal and alloy fabrication. Influence on the utilization

    International Nuclear Information System (INIS)

    1983-01-01

    The program of the colloquium includes three parts. In the first part are given developments of metals and alloys elaboration leading to a better productivity, a more precise chemical composition of alloys a greater homogeneity of micro and macrostructure and a decrease of inclusion contents. These improvement in quality are obtained by smelting, refining, ingot solidification and hot working (forging and rolling). The second part shows the consequences of fabrication processes on uses and analyses with more details these improvements by few examples: stainless steels for nuclear industry microalloyed steels, aluminum and titanium alloys. The third part treats chemical analysis to follow the evolution of alloy composition during fabrication and to modify eventually the composition of the melt. New analysis methods are necessary for their adjustment to the nature and the quantity of elements and obtain the required accuracy [fr

  6. NEW SERDP Project: Copper- Beryllium Alternatives Alloys Development

    Science.gov (United States)

    2011-02-10

    Nitronic60, HBN 304 stainless steel , as well as low friction coating\\liner systems on PH stainless steel substrates • Compression strength and...ChemistryRefining Lath Martensite : Ms≥200°C Nickel: Cleavage Resistance Cobalt: SRO Recovery Resistance Chromium: Corrosion Resistance σuts > 280 ksi σys...against representative steels ). o Compression testing from each of the Cu- and Co-based alloys will be performed per ASTM E 9 o Pin-on-Disk test per

  7. Development of quantitative analysis for cadmium, lead and chromium in aluminum alloys by using x-ray fluorescence spectrometry

    International Nuclear Information System (INIS)

    Yamashita, Satoshi; Kurusu, Kazuhiko; Kudou, Aiko

    2009-01-01

    A highly reliable quantitative analysis for cadmium, lead and chromium in aluminum alloys was developed. Standard samples were made by doping cadmium, lead and chromium into several aluminum alloys, and the composition of standard samples were determined by inductively coupled plasma optical emission spectrometry and gravimetric method. The calibration curves for these standard samples by using WD-XRF and ED-XRF exhibited linear correlation. Slope of calibration curves for Al-Cu alloy and Al-Zn-Mg alloy were smaller than other alloy's one, because of the effect by coexistent elements. Then, all calibration curves agreed with each other by performing correction with α-coefficient method. (author)

  8. Development of casting investment preventing blackening of noble metal alloys Part 2. Application of developed investment for type 4 gold alloy.

    Science.gov (United States)

    Nakai, Akira; Kakuta, Kiyoshi; Goto, Shin-ichi; Kato, Katuma; Yara, Atushi; Ogura, Hideo

    2003-09-01

    The objective of this study was to evaluate the efficacy of the developed investment for the prevention of blackening of a cast Type 4 gold and to analyze the oxides on its surface in relation to the blackening of the alloy. The experimental investments were prepared using a gypsum-bonded investment in which boron (B) or aluminum (Al) was added as a reducing agent. A Type 4 gold alloy was cast into the mold made of the prepared investment. The effect of the additives was evaluated from the color difference (deltaE*) between the as-cast surface and the polished surface of the cast specimen. B and Al were effective to prevent the blackening of a Type 4 gold alloy and the color of the as-cast surface approached that of the polished surface with increasing B and Al content. The prevention of the blackening of the gold alloy can be achieved by restraining the formation of CuO.

  9. Fabrication development and usage of vanadium alloys in DIII-D

    International Nuclear Information System (INIS)

    Smith, J.P.; Johnson, W.R.; Reis, E.E.

    1996-10-01

    GA is procuring material, designing components, and developing fabrication techniques for use of V alloy into the DIII-D divertor as elements of the Radiative Divertor Project modification. This program was developed to assist in the development of low activation alloys for fusion use by demonstrating the fabrication and installation of V alloy components in an operating tokamak. Along with fabrication development, the program includes multiple steps starting with small coupons installed in DIII-D to measure the environmental effects on V. This is being done in collaboration with DOE Fusion Materials Program (particularly at ANL and ORNL). Procurement of the material has been completed; the world's largest heat of V alloy (1200 kg V-4Cr-4Ti) was produced and converted into various products. Manufacturing process is described and chemistry results presented. Research into potential fabrication methods is being performed. Joining of V alloys was identified as the most critical fabrication issue for its use in the Radiative Divertor program. Successful welding trials were done using resistance, friction, and electron beam methods; metallography and mechanical tests were done to evaluate the welds

  10. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  11. Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1980

    Energy Technology Data Exchange (ETDEWEB)

    Ashdown, B.G. (comp.)

    1980-06-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  12. Alloy development for irradiation performance. Quarterly progress report for period ending September 30, 1980

    International Nuclear Information System (INIS)

    1980-12-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader

  13. Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1981

    International Nuclear Information System (INIS)

    1981-07-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader

  14. Microstructural development for copper alloys irradiated in RTNS-11

    International Nuclear Information System (INIS)

    Doran, D.G.

    1979-01-01

    Microscopy and microhardness measurements were performed on pure Cu and Cu alloyed with 5% of either Al, Ni, or Mn, all irradiated in RTNS-II up to 7.5 x 10 17 n/cm 2 . Results show that a substantial fraction of the defects are below the microscope's resolution limit and account for a large amount of the radiation hardening. The solute Al appears to lead to substantial differences in clustering of point defects within the cascade and thus affect the visibility of the clusters. The fraction of defects surviving the original cascade event is at least 9%

  15. Development of high temperature fasteners using directionally solidified eutectic alloys

    Science.gov (United States)

    George, F. D.

    1972-01-01

    The suitability of the eutectics for high temperature fasteners was investigated. Material properties were determined as a function of temperature, and included shear parallel and perpendicular to the growth direction and torsion parallel to it. Techniques for fabricating typical fastener shapes included grinding, creep forming, and direct casting. Both lamellar Ni3Al-Ni3Nb and fibrous (Co,Cr,Al)-(Cr,Co)7C3 alloys showed promise as candidate materials for high temperature fastener applications. A brief evaluation of the performance of the best fabricated fastener design was made.

  16. Development of casting techniques for uranium and uranium alloys

    International Nuclear Information System (INIS)

    Singh, S.P.

    2003-01-01

    The casting process concerning furnace set-up, mould temperatures, pouring temperatures, out gassing, post heating, casting recovery and crucible and mould clean-up is discussed. Some applications of casting theory can be made in practice, but experience in handling the metal is most valuable in the successful solution of a new problem. The casting of uranium alloys using induction stirring of the melt to promote homogeneity in the casting is described. A few remarks are made concerning safety aspects associated with the casting of uranium

  17. Developments and challenges in the utilisation of magnesium alloys

    International Nuclear Information System (INIS)

    Dahle, A.K.; StJohn, D.H.; Dunlop, G.L.

    2000-01-01

    Magnesium's largest growth market, the automotive industry, is providing many challenges that have to be met if the metal is to reach its full potential as a significant structural material for light weight vehicles. The paper outlines these challenges and describes the current situation with respect to alloys, properties, manufacturing processes and recycling. It is emphasised that concerted R and D is required along the whole value-adding chain, from metal producer to end-user, if magnesium is to achieve its full potential

  18. A Fundamental Approach to Developing Aluminium based Bulk Amorphous Alloys based on Stable Liquid Metal Structures and Electronic Equilibrium - 154041

    Science.gov (United States)

    2017-03-28

    AFRL-AFOSR-JP-TR-2017-0027 A Fundamental Approach to Developing Aluminium -based Bulk Amorphous Alloys based on Stable Liquid-Metal Structures and...to 16 Dec 2016 4.  TITLE AND SUBTITLE A Fundamental Approach to Developing Aluminium -based Bulk Amorphous Alloys based on Stable Liquid-Metal...Air Force Research Laboratory for accurately predicting compositions of new amorphous alloys specifically based on aluminium with properties superior

  19. Texture and microstructure development during hot deformation of ME20 magnesium alloy: Experiments and simulations

    International Nuclear Information System (INIS)

    Li, X.; Al-Samman, T.; Mu, S.; Gottstein, G.

    2011-01-01

    Highlights: → Second phase precipitates in ME20 hindered activation of tensile twinning at 300 deg. C. → New off-basal sheet texture during c-axis compression at low Z conditions. → Ce amplifies the role of pyramidal -slip over prismatic slip at 0.3T m . → Prismatic slip becomes equally important to deformation at 0.6T m . → Accurate texture predictions using a cluster-type Taylor model with grain interaction. - Abstract: The influence of deformation conditions and starting texture on the microstructure and texture evolution during hot deformation of a commercial rare earth (RE)-containing magnesium alloy sheet ME20 was investigated and compared with a conventional Mg sheet alloy AZ31. For all the investigated conditions, the two alloys revealed obvious distinctions in the flow behavior and the development of texture and microstructure, which was primarily attributed to the different chemistry of the two alloys. The presence of precipitates in the fine microstructure of the ME20 sheet considerably increased the recrystallization temperature and suppressed tensile twinning. This gave rise to an uncommon Mg texture development during deformation. Texture simulation using an advanced cluster-type Taylor approach with consideration of grain interaction was employed to correlate the unique texture development in the ME20 alloy with the activation scenarios of different deformation modes.

  20. Development of niobium alloy/stainless steel joint by friction welding, (1)

    International Nuclear Information System (INIS)

    Kikuchi, Taiji; Kawamura, Hiroshi.

    1988-08-01

    The niobium alloy and stainless steel have been jointed by the nicrobrazing method generally. However the strength of the jointed part is weaker than that of the mother material. Therefore we developed the niobium alloy(Nb-1 % Zr)/stainless steel(SUS 304) transition joint by the friction welding method. As the tests for the development. We conducted the mechanical tests (tensile test at room temperature, 300 deg C, 500 deg C and 700 deg C, torsion fatigue test and burst test), metallographical observation and electron prove X-ray microanalysis observation. Those tests proved jointed part by the friction welding had enough properties for general uses. (author)

  1. Development of simultaneous wire feeding mechanism for nano alloy powder synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Rhee, Chang Kyu [KAERI, Taejon (Korea, Republic of); Kotov, Yury A.; Samatov, Oleg M.; Beketov, Igor V.; Azarkevich, Evgeny I.; Muzarkaev, Aidar M. [Institute of Electrophysics (Russian Federation)

    2002-12-01

    In accordance with the Local Lab project, it was necessary to design a mechanism for simultaneous feed of two wires to the explosion chamber and consider the possibility of developing a model for selection of wire parameters. The goal of the work is to explore the possibility of producing powdered mixtures, alloys and intermetallic compounds by a simultaneous electric explosion of two wires made of different metals. A mechanism providing a synchronous feed of two wires to the explosion chamber and their simultaneous electric explosion extends considerably the capabilities of the electric explosion method in production of nanopowders. In this work, we developed simultaneous wire feeding mechanism for alloy nano powders successfully.

  2. Development of simultaneous wire feeding mechanism for nano alloy powder synthesis

    International Nuclear Information System (INIS)

    Rhee, Chang Kyu; Kotov, Yury A.; Samatov, Oleg M.; Beketov, Igor V.; Azarkevich, Evgeny I.; Muzarkaev, Aidar M.

    2002-12-01

    In accordance with the Local Lab project, it was necessary to design a mechanism for simultaneous feed of two wires to the explosion chamber and consider the possibility of developing a model for selection of wire parameters. The goal of the work is to explore the possibility of producing powdered mixtures, alloys and intermetallic compounds by a simultaneous electric explosion of two wires made of different metals. A mechanism providing a synchronous feed of two wires to the explosion chamber and their simultaneous electric explosion extends considerably the capabilities of the electric explosion method in production of nanopowders. In this work, we developed simultaneous wire feeding mechanism for alloy nano powders successfully

  3. A new hardware and software developed for copper alloy analyser type XRFA-5

    International Nuclear Information System (INIS)

    Lakatos, T.; Kovacs, P.; Szadai, J.; Szekely, G.

    1991-01-01

    In the production of copper alloys a large amount of waste of unknown origin and composition is melted, and rapid analysis of the melt is important. A copper alloy analyzer based on the energy-dispersive x-ray fluorescence was developed in ATOMKI earlier for copper smelting plants in Hungary. The equipment has recently been upgraded by its connection to IBM PC/AT computer. A digital signal processor and analyzer module, a new software tool for the automatic determination of eight elements, and a stand-alone analyzer program DISIP was developed. The upgraded analyzer type XRFA-5.01 is presented briefly. (R.P.) 3 refs

  4. Texture development in Al-Mg alloys during high temperature annealing

    International Nuclear Information System (INIS)

    Saitou, T.; Inagaki, H.

    2001-01-01

    To clarify the effect of Mg content on annealing textures developed in Al-Mg alloys during high temperature annealing, Al-Mg alloys containing up to 9 wt.% Mg in supersaturated solid solution were cold rolled 95% and isothermally annealed at 450 C. Their textures were investigated with the orientation distribution function analysis. It was found that, in the recrystallization textures observed at complete recrystallization, addition of more than 1 wt.% Mg was sufficient to suppress the development of {100} left angle 001 right angle. With increasing Mg content, {100} left angle 001 right angle decreased remarkably, whereas {100} left angle 013 right angle and {103} left angle 321 right angle increased. Thus, {100} left angle 013 right angle and {103} left angle 321 right angle were found to be the main orientations of the recrystallization textures of Al-Mg alloys annealed at high temperatures. {100} left angle 013 right angle developed most remarkably at 4 wt.% Mg, while {103} left angle 321 right angle showed the maximum development at 7 wt.% Mg. During subsequent grain growth at 450 C, remarkable texture changes were observed only in the alloys containing Mg in the range between 2 and 4 wt.%. In these alloys, {100} left angle 013 right angle developed at the expense of {100} left angle 001 right angle at earlier stages of grain growth, whereas {103} left angle 321 right angle increased independently of these two orientations at later stages of grain growth. Reflecting these texture changes, grain growth occurred in these alloys discontinuously. Such a discontinuous grain growth with large texture changes is expected, if strong textures are already present before grain growth, and if recrystallized grains having similar orientations are distributed by forming large clusters before grain growth. (orig.)

  5. Intermetallic alloys - overview on new materials developments for structural applications in West Germany

    International Nuclear Information System (INIS)

    Sauthoff, G.

    1990-01-01

    As a result of recent research on intermetallics for high-temperature applications several alloy systems which are based on intermetallics are regarded as promising for new materials developments, and respective developments have been initiated in West Germany. The present work is aimed a lightweight materials on one hand and at high-temperature high-strength materials on the other hand. The overview surveys the work in West Germany on γ-TiAl, Ti 5 Si 3 -based alloys, Mg 2 Si-Al, NiAl-Cr, Al 3 Nb-NiAl and Laves phase-based alloys, and the mechanical properties - strength, ductility and/or toughness - are described. (orig.) [de

  6. Development of a copper alloy to beryllium HIP bonding technology for the ITER first wall

    International Nuclear Information System (INIS)

    Sherlock, P.; Peacock, A.T.; Mc Callum, A.D.

    2005-01-01

    The primary first wall (PFW) panels of the ITER blanket concept comprise a bi-metallic copper alloy/stainless steel water-cooled heatsink faced with a plasma facing material. Precipitation strengthened CuCrZr is one option for the copper alloy of the heatsink; beryllium, in the form of tiles is an option for the plasma facing material. Over recent years, the technology needed to HIP bond the beryllium tiles to CuCrZr alloy has been developed. This paper describes small samples and larger mock-ups produced during the development of this HIP bonding technology and outlines how structural analyses were used to gain an understanding of the bonding process and refine the design

  7. Perspective on present and future alloy development efforts on austenitic stainless steels for fusion application

    International Nuclear Information System (INIS)

    Maziasz, P.J.

    1984-01-01

    The purpose of this paper is to address important questions concerning how to effect further alloy development of austenitic stainless steels for resistance, and to what extent the behavior of other properties under irradiation, such as strength/embrittlement, fatigue/irradiation creep, corrosion (under irradiation), and radiation-induced activation must be influenced. To summarize current understanding, helium has been found to have major effects on swelling and embrittlement, but several metallurgical avenues are available for significant improvement relative to type 316 stainless steel. Studies on fatigue and irradiation creep, particularly including helium effects, are preliminary but have yet to reveal engineering problems requiring additional alloy development remedies. The effects of irradiation on corrosion behavior are unknown, but higher alloy nickel contents make thermal corrosion in lithium worse. 67 refs

  8. Applications and development of shape-memory and superelastic alloys in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Takaoka, S.; Horikawa, H. [Furukawa Electric Co., Ltd., Hiratsuka (Japan); Kobayashi, J. [Japan Association of Shape Memory Alloys, Yokohama (Japan); Shimizu, K. [Kanazawa Inst. of Tech., Matsutou (Japan)

    2002-07-01

    The present situation of the applications and development of shape memory and superelastic alloys in Japan will collectively be introduced. Of many shape memory alloys, TiNi alloy systems have mostly been used for the applications from the point of view of fatigue and corrosion characteristics. Shape memory effect has been utilized for mainly thermal actuators with the form of coil springs. The effect associated with the B2 to R-phase transformation and its reversion exhibits recoverable strain of approximately 1%, and after a million thermal cycles the recovery characteristics are not affected. Thus, the effect is widely utilized as sensor flap of the air conditioner, water flow control valve, underfloor vent, automatic oil volume adjusting equipment for Shinkansen and water mixing valve. Another effect associated with the B2 to orthorhombic transformation and its reversion, as in TiNiCu alloys containing Cu more than 8%, can be applied to actuators required for 10,000 to 50,000 times life, and thus it is utilized as rice cooker, coffee maker and anti-scald valve. In Japan, however, the TiNi shape memory alloy systems are mainly used for applications using the superelasticity, like a rubber material. The superelasticity associated with the B2 to monoclinic stress-induced transformation and its reversion upon un-loading has been utilized as brassiere wire, eye glasses flame, antenna core wire for cellular phone and fishing wire, and that associated with the B2 to orthorhombic stress-induced transformation and its reversion upon un-loading has been as orthodontic wire, because the TiNiCu alloy wire exhibits smaller stress hysteresis than that of usual TiNi alloy wire. The TiNi shape memory alloy systems are now developed to make various shapes, such as tapes, foils and tubes, and the alloys with those shapes are examined to apply to medical uses, such as guide wire for catheter and catheter tube itself, and to any other uses. The development in Japan is rapidly

  9. Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

    Science.gov (United States)

    Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

    2016-07-01

    The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Using the PSCPCSP computer software for optimization of the composition of industrial alloys and development of new high-temperature nickel-base alloys

    Science.gov (United States)

    Rtishchev, V. V.

    1995-11-01

    Using computer programs some foreign firms have developed new deformable and castable high-temperature nickel-base alloys such as IN, Rene, Mar-M, Udimet, TRW, TM, TMS, TUT, with equiaxial, columnar, and single-crystal structures for manufacturing functional and nozzle blades and other parts of the hot duct of transport and stationary gas-turbine installations (GTI). Similar investigations have been carried out in Russia. This paper presents examples of the use of the PSCPCSP computer software for a quantitative analysis of structural und phase characteristics and properties of industrial alloys with change (within the grade range) in the concentrations of the alloying elements for optimizing the composition of the alloys and regimes of their heat treatment.

  11. Research and Development of Some Advanced High Temperature Titanium Alloys for Aero-engine

    Directory of Open Access Journals (Sweden)

    CAI Jian-ming

    2016-08-01

    Full Text Available Some advanced high temperature titanium alloys are usually selected to be manufactured into blade, disc, case, blisk and bling under high temperature environment in compressor and turbine system of a new generation high thrust-mass ratio aero-engine. The latest research progress of 600℃ high temperature titanium alloy, fireproof titanium alloy, TiAl alloy, continuous SiC fiber reinforced titanium matrix composite and their application technology in recent years in China were reviewed in this paper. The key technologies need to be broken through in design, processing and application of new material and component are put forward, including industrial ingot composition of high purified and homogeneous control technology, preparation technology of the large size bar and special forgings, machining technology of blisk and bling parts, material property evaluation and application design technique. The future with the continuous application of advanced high temperature titanium alloys, will be a strong impetus to the development of China's aero-engine technology.

  12. Development in corrosion resistance by microstructural refinement in Zr-16 SS 304 alloy using suction casting technique

    Energy Technology Data Exchange (ETDEWEB)

    Das, N., E-mail: nirupamd@barc.gov.in; Sengupta, P.; Abraham, G.; Arya, A.; Kain, V.; Dey, G.K.

    2016-08-15

    Highlights: • Grain refinement was made in Zr–16 wt.% SS alloy while prepared by suction casting process. • Distribution of Laves phase, e.g., Zr{sub 2}(Fe, Cr) was raised in suction cast (SC) Zr–16 wt.% SS. • Corrosion resistance was improved in SC alloy compared to that of arc-melt-cast alloy. • Grain refinement in SC alloy assisted for an increase in its corrosion resistance. - Abstract: Zirconium (Zr)-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) with the motivation of disposing of Zr and SS base nuclear metallic wastes. Zr–16 wt.% SS, a MWF alloy optimized from previous studies, exhibit significant grain refinement and changes in phase assemblages (soft phase: Zr{sub 2}(Fe, Cr)/α-Zr vs. hard phase: Zr{sub 3}(Fe, Ni)) when prepared by suction casting (SC) technique in comparison to arc-cast-melt (AMC) route. Variation in Cr-distribution among different phases are found to be low in suction cast alloy, which along with grain refinement restricted Cr-depletion at the Zr{sub 2}(Fe, Cr)/Zr interfaces, prone to localized attack. Hence, SC alloy, compared to AMC alloy, showed lower current density, higher potential at the breakdown of passivity and higher corrosion potential during polarization experiments (carried out under possible geological repository environments, viz., pH 8, 5 and 1) indicating its superior corrosion resistance.

  13. Development of aluminide coatings on vanadium-base alloys in liquid lithium

    International Nuclear Information System (INIS)

    Park, J.H.; Dragel, D.

    1993-01-01

    Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3/5 at.% dissolved aluminum in sealed V and V-20 wt.% Ti capsules at temperatures between 775 and 880 degrees C. After each test, the capsules were opened and the samples were examined by optical microscopy and scanning electron microscopy (SEM), and analyzed by electron-energy-dispersive spectroscopy (EDS) and X-ray diffraction. Hardness of the coating layers and bulk alloys was determined by microidentation techniques. The nature of the coatings, i.e., surface coverage, thickness, and composition, varied with exposure time and temperature, solute concentration in lithium, and alloy composition. Solute elements that yielded adherent coatings on various substrates can provide a means of developing in-situ electrical insulator coatings by reaction of the reactive layers with dissolved nitrogen in liquid lithium

  14. The development of a tensile-shear punch correlation for yield properties of model austenitic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hankin, G.L.; Faulkner, R.G. [Loughborough Univ. (United Kingdom); Hamilton, M.L.; Garner, F.A. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-08-01

    The effective shear yield and maximum strengths of a set of neutron-irradiated, isotopically tailored austentic alloys were evaluated using the shear punch test. The dependence on composition and neutron dose showed the same trends as were observed in the corresponding miniature tensile specimen study conducted earlier. A single tensile-shear punch correlation was developed for the three alloys in which the maximum shear stress or Tresca criterion was successfully applied to predict the slope. The correlation will predict the tensile yield strength of the three different austenitic alloys tested to within {+-}53 MPa. The accuracy of the correlation improves with increasing material strength, to within {+-} MPa for predicting tensile yield strengths in the range of 400-800 MPa.

  15. The development of a tensile-shear punch correlation for yield properties of model austenitic alloys

    International Nuclear Information System (INIS)

    Hankin, G.L.; Faulkner, R.G.; Hamilton, M.L.; Garner, F.A.

    1997-01-01

    The effective shear yield and maximum strengths of a set of neutron-irradiated, isotopically tailored austentic alloys were evaluated using the shear punch test. The dependence on composition and neutron dose showed the same trends as were observed in the corresponding miniature tensile specimen study conducted earlier. A single tensile-shear punch correlation was developed for the three alloys in which the maximum shear stress or Tresca criterion was successfully applied to predict the slope. The correlation will predict the tensile yield strength of the three different austenitic alloys tested to within ±53 MPa. The accuracy of the correlation improves with increasing material strength, to within ± MPa for predicting tensile yield strengths in the range of 400-800 MPa

  16. Development of aluminum (Al5083)-clad ternary Ag-In-Cd alloy for JSNS decoupled moderator

    International Nuclear Information System (INIS)

    Teshigawara, M.; Harada, M.; Saito, S.; Oikawa, K.; Maekawa, F.; Futakawa, M.; Kikuchi, K.; Kato, T.; Ikeda, Y.; Naoe, T.; Koyama, T.; Ooi, T.; Zherebtsov, S.; Kawai, M.; Kurishita, H.; Konashi, K.

    2006-01-01

    To develop Ag (silver)-In (indium)-Cd (cadmium) alloy decoupler, a method is needed to bond the decoupler between Al alloy (Al5083) and the ternary Ag-In-Cd alloy. We found that a better HIP condition was temperature, pressure and holding time at 803 K, 100 MPa and 10 min. for small test pieces (φ22 mm in dia. x 6 mm in height). Hardened layer due to the formation of AlAg 2 was found in the bonding layer, however, the rupture strength of the bonding layer is more than 30 MPa, the calculated design stress. Bonding tests of a large size piece (200 x 200 x 30 mm 3 ), which simulated the real scale, were also performed according to the results of small size tests. The result also gave good bonding and enough required-mechanical-strength

  17. Alloy development for irradiation performance. Semiannual progress report for period ending September 30, 1985

    International Nuclear Information System (INIS)

    1986-02-01

    This report is the twenty-second in a series of Technical Progress Reports on ''Alloy Development for Irradiation Performance'' (ADIP), which is one element of the Fusion Reactor Materials Program, conducted in support of the magnetic Fusion Energy Program of the US Department of energy. This report is organized along topical lines with Chapters 3 through 8 devoted to the various alloy classes that are currently under investigation. Thus the work of a given laboratory may appear at several different places in the report. The materials compatibility and environmental effects work on all alloy classes is collected together in Chapter 9. The Table of Contents is annotated for the convenience of the reader

  18. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  19. The development and characterization of a novel aluminum-copper-magnesium P/M alloy

    Science.gov (United States)

    Boland, Christopher Daniel

    Powder metallurgy (P/M) is a metal fabrication process that is characterized by high yield and ability to be automated, as well as the resultant part complexity and reproducibility. This press and sinter process is favoured by the automotive industry. Aluminum alloy P/M parts are particularly attractive because they have a high strength to weight ratio and they can be made to have high corrosion and wear resistance. There are few commercial Al P/M alloys currently in use and they occupy a small portion of the market. To expand the use of aluminum in the industry a new alloy was created, modeled after the wrought AC2024 family of alloys. P/M 2324, with a nominal composition of Al-4.4Cu-1.5Mg, was assessed using physical, chemical and mechanical methods to help maximize alloy properties through processing. The objective of this work was to develop a viable industrial alloy. The investigation of 2324 included the evaluation of starting powders, starting composition, processing methods, secondary treatments, and industrial response. All blending and compacting was completed at Dalhousie University, while sintering was undertaken at Dalhousie and GKN Sinter Metals. The green alloy was assessed for best compaction pressure using green density and strength. The sintered alloy was assessed to determine the best press and sinter variables, using dimensional change, sintered density, apparent hardness, tensile properties and microscopy. These same sintered properties were tested to determine if sintering done on a laboratory scale could be replicated industrially. The viability of heat treatment was tested using differential scanning calorimetry, hardness and tensile properties. The alloy was also subject to modifications of Cu and Mg amounts, as well as to the addition of tin to the base composition. It was determined that compaction at 400MPa and sintering at 600°C for 20min produced the best properties for the sintered bodies. The resultant mechanical properties were

  20. Development of casting investment preventing blackening of noble metal alloys part 1. Application of developed investment for Ag-Pd-Cu-Au alloy.

    Science.gov (United States)

    Kakuta, Kiyoshi; Nakai, Akira; Goto, Shin-ichi; Wakamatsu, Yasushi; Yara, Atushi; Miyagawa, Yukio; Ogura, Hideo

    2003-03-01

    The objective of this study is to develop a casting investment that prevents the blackening of the cast surface of noble metal alloys. The experimental investments were prepared using a gypsum-bonded investment in which the metallic powders such as boron (B), silicon (Si), aluminum (Al) and titanium (Ti) were added as oxidizing agents. An Ag-Pd-Cu-Au alloy was cast into the mold made of the prepared investment. The effect of the addition of each metal powder was evaluated from the color difference between the as-cast surface and the polished surface of the cast specimen. The color of the as-cast surface approached that of the polished surface with increasing B and Al content. A lower mean value in the color difference was obtained at 0.25-1.00 mass% B content. B and Al are useful as an additive in a gypsum-bonded investment to prevent the blackening of an Ag-Pd-Cu-Au alloy. The effects of Si and Ti powder addition could not be found.

  1. Development of laser welding techniques for vanadium alloys

    International Nuclear Information System (INIS)

    Strain, R.V.; Leong, K.H.; Smith, D.L.

    1996-01-01

    Laser welding is potentially advantageous because of its flexibility and the reduced amount of material affected by the weld. Bead-on-plate and butt welds were previously performed to depths of about 4 mm with a 6-kW CO 2 laser on V-4%Cr-4%Ti and V-5%Cr-5%Ti alloys. These welds were made at a speed of 0.042 m/s using argon purging at a flow rate of 2.8 m 3 /s. The purge was distributed with a diffuser nozzle aimed just behind the laser beam during the welding operation. The fusion zones of welds made under these conditions consisted of very fine, needle-shaped grains and were also harder than the bulk metal (230-270 dph, compared to ∼180 dph for the bulk metal). A limited number of impact tests showed that the as-welded ductile-brittle transition temperatures (DBTT) was above room temperature, but heat treatment at 1000 degrees C for 1 h in vacuum reduced the DBTT to <-25 degrees C. Activities during this reporting period focused on improvements in the purging system and determination of the effect of welding speed on welds. A 2-kW continuous YAG laser at Lumonics Corp. in Livonia, MI, was used to make 34 test welds for this study

  2. Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

    International Nuclear Information System (INIS)

    ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

    2000-01-01

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, αprime precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9 at

  3. Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

    2000-03-27

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

  4. Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided Fundamental Atomistic Insights

    Energy Technology Data Exchange (ETDEWEB)

    Suljo Linic

    2008-12-31

    Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, various Ni alloy catalysts as potential carbon tolerant reforming catalysts. The alloy catalysts were synthesized and tested in steam reforming and partial oxidation of methane, propane, and isooctane. We demonstrated that the alloy catalysts are much more carbon-tolerant than monometallic Ni catalysts under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by two characteristics: (a) knowledge-based, bottomup approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) the focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

  5. Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided by Fundamental Atomistics Insights

    Energy Technology Data Exchange (ETDEWEB)

    Suljo Linic

    2006-08-31

    Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a novel hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, Sn/Ni alloy as a potential carbon tolerant reforming catalyst. Sn/Ni alloy was synthesized and tested in steam reforming of methane, propane, and isooctane. We demonstrated that the alloy catalyst is carbon-tolerant under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by a few characteristics: (a) Knowledge-based, bottom-up approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) The focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

  6. The status of uranium-silicon alloy fuel development for the RERTR program

    International Nuclear Information System (INIS)

    Domagala, R.F.; Wiencek, T.C.; Thresh, H.R.; Stahl, D.

    1983-01-01

    As part of the national Reduced Enrichment Research and Test Reactor (RERTR) Program, Argonne National Laboratory (ANL) is engaged in a fuel-alloy development project. The fuel alloys are dispersed in an aluminum matrix and metallurgically roll-bonded within 6061 Al alloy. To date, 'miniplates' with up to 40 vol. fuel alloy have been successfully fabricated. Thirty-one of these plates have been or are being irradiated in the Oak Ridge Reactor (ORR). Three different fuels have been used in the ANL miniplates: U 3 Si (U + 4 wt.% Si), U 3 Si 2 (U + 7.4 wt.% Si), or ''U 3 SiAl'' (U + 3.5 wt.% Si + 1.5 wt.% Al). All three are candidates for permitting higher fuel loadings and thus lower enrichments of 235 U than would be possible with either UAl x or U 3 O 8 , the current fuels for plate-type elements. The enrichment level employed at ANL is ∼19.8%. Continuing effort involves the production of miniplates with up to ∼60 vol. % fuel, the development of a technology for full-size plate fabrication, and post-irradiation examination of miniplates already removed from the ORR. (author)

  7. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    International Nuclear Information System (INIS)

    Gelles, D.S.

    1996-01-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of 60 Ni which produces no helium, 59 Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ( Nat Ni) which provides an intermediate level of helium due to delayed development of 59 Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to ∼7 dpa at 300 and 400 degrees C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400 degrees C than at 300 degrees C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from 59 Ni and Nat Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400 degrees C. At 300 degrees C, it appeared that high densities of bubbles formed whereas at 400 degrees C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces

  8. Development of Alloy 718 tubular product for nuclear-reactor internals

    International Nuclear Information System (INIS)

    1981-01-01

    The Upper Internals Structure (UIS) of the Clinch River Breeder Reactor Plant (CRBRP) provides mixing and flow direction of the core outlet flow. Alloy 718 tubes are the major components used in the UIS to provide this flow direction. The UIS is located directly above the reactor core and is exposed to a severe environment. This environment consists of high temperature sodium, alternating temperatures induced by mixing high temperature core assembly outlet flow with cooler core assembly outlet flow and rapid changes in temperature of the core outlet flow. The paper presents the UIS configuration, functions and environmental conditions that led to the selection of Alloy 718 as the material used to protect the basic UIS structure and to provide flow direction. The use of Alloy 718 is derived from the technology produced from the Department of Energy sponsored development programs. Alloy 718 tubes are made by a roll-extrusion process. The paper describes the tube fabrication process, the development of a finish sanding procedure and the results of high temperature thermal cycle testing. The high temperature thermal cycle testing generates peak strains on the metal surfaces, where the surface effects have a maximum influence on the fatigue strength. 9 figs., 2 tabs

  9. Conventional and improved cytotoxicity test methods of newly developed biodegradable magnesium alloys

    Science.gov (United States)

    Han, Hyung-Seop; Kim, Hee-Kyoung; Kim, Yu-Chan; Seok, Hyun-Kwang; Kim, Young-Yul

    2015-11-01

    Unique biodegradable property of magnesium has spawned countless studies to develop ideal biodegradable orthopedic implant materials in the last decade. However, due to the rapid pH change and extensive amount of hydrogen gas generated during biocorrosion, it is extremely difficult to determine the accurate cytotoxicity of newly developed magnesium alloys using the existing methods. Herein, we report a new method to accurately determine the cytotoxicity of magnesium alloys with varying corrosion rate while taking in-vivo condition into the consideration. For conventional method, extract quantities of each metal ion were determined using ICP-MS and the result showed that the cytotoxicity due to pH change caused by corrosion affected the cell viability rather than the intrinsic cytotoxicity of magnesium alloy. In physiological environment, pH is regulated and adjusted within normal pH (˜7.4) range by homeostasis. Two new methods using pH buffered extracts were proposed and performed to show that environmental buffering effect of pH, dilution of the extract, and the regulation of eluate surface area must be taken into consideration for accurate cytotoxicity measurement of biodegradable magnesium alloys.

  10. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gelles, D.S. [Pacific Northwest Lab., Richland, WA (United States)

    1996-10-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

  11. Residual stress development and relief in high strength aluminium alloys using standard and retrogression thermal treatments

    OpenAIRE

    Robinson, J.S; Tanner, D.A

    2003-01-01

    peer-reviewed Residual stresses develop in the aluminium alloy 7010 when the material is quenched from the solution heat treatment temperature. Residual stress measurements have been made using the X-ray diffraction technique and a longitudinal split sawcut method to determine the magnitude of residual stress that develops in specimens sectioned from large open die forgings as a result of (a) quenching these specimens into water at different temperatures, and (b) cold water quenching from ...

  12. High temperature testing - a contribution to alloy development, alloy qualification and simulation of component Loading

    International Nuclear Information System (INIS)

    Scholz, A.; Schwienheer, M.; Mueller, F.; Linn, S.; Schein, M.; Walther, C.; Berger, C.

    2007-01-01

    In parallel to continued developments of steam and gas turbines as well as traffic engineering machines on the one hand, and marginal conditions like low specific fuel consumption and sufficient environment-friendliness on the other hand, the aim of improving the degree of efficiency by augmenting process parameters such as temperature and pressure is being followed. These efforts impact especially components of thermic machines and facilities subject to high thermal and mechanic exposure. Still largely unexplored is the interaction between microstructure characteristics determined through chemical composition, production processes and heat treatment, changes in the microstructure due to multiaxial load and the time-dependent deformation and stability resulting hereof. With regard to this background, improved methods of material properties determination, their modelling and transfer on the component enable to optimize wall thicknesses and degrees of efficiency. In the course of evaluation of static and cyclic material properties carried out also on faulty specimens, uncertainties occur which can originate from the testing process and analysis, as well as being influenced by the material itself and its process of production. Altogether, the demand for reliable determination of material properties and methods of scatterband treatment and their mathematical-statistical evaluation is in business. For simulation, consistent material datasets that describe the complex interaction between temperature, period of exposure and type of exposure are needed. Summarizing, the tasks dealt with qualify the entire process from production to the operational behaviour of components. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [de

  13. Development of silicide coating over molybdenum based refractory alloy and its characterization

    International Nuclear Information System (INIS)

    Chakraborty, S.P.; Banerjee, S.; Sharma, I.G.; Suri, A.K.

    2010-01-01

    Molybdenum based refractory alloys are potential candidate materials for structural applications in high temperature compact nuclear reactors and fusion reactors. However, these alloys being highly susceptible to oxidation in air or oxygen at elevated temperature, undergoes severe losses from highly volatile molybdenum trioxide species. Present investigation, therefore, examines the feasibility of development of silicide type of coating over molybdenum base TZM alloy shape (Mo > 99 wt.%) using pack cementation coating technique. TZM alloy was synthesized in this laboratory from oxide intermediates of MoO 2 , TiO 2 and ZrO 2 in presence of requisite amount of carbon, by alumino-thermic reduction smelting technique. The arc melted and homogenized samples of TZM alloy substrate was then embedded in the chosen and intimately mixed pack composition consisting of inert matrix (Al 2 O 3 ), coating powder (Si) and activator (NH 4 Cl) taken in the judicious proportion. The sealed charge packs contained in an alumina crucible were heated at temperatures of 1000 o C for 8-16 h heating cycle to develop the coating. The coating phase was confirmed to be of made of MoSi 2 by XRD analysis. The morphology of the coating was studied by SEM characterization. It had revealed that the coating was diffusion bonded where Si from coating diffused inward and Mo from TZM substrate diffused outward to form the coating. The coating was found to be resistant to oxidation when tested in air up to 1200 o C. A maximum 100 μm of coating thickness was achieved on each side of the substrate.

  14. Development of boronated aluminum alloy for basket of cask for nuclear spent fuel

    International Nuclear Information System (INIS)

    Sakaguchi, Y.; Saida, T.; Matsuoka, T.; Kuri, S.; Ohsono, K.; Hode, S.

    2001-01-01

    Since 1980's Mitsubishi Heavy Industries, Ltd. (MHI) has been contributing to develop metal cask technologies for utilities and competent authorities in Japan, and have established transport and storage cask design ''MSF series'' which realizes higher payload and reliability for long term storage. MSF series transport and storage cask uses new-developed boronated aluminum as basket material. This boronated aluminum has been developed to improve characteristics of material. To achieve this object, powder metallurgy method has been adopted for manufacturing boronated material. It is well known that this method provides excellent characteristics for the material and this boronated aluminum alloy has obtained excellent both mechanical and neutron absorbing characteristics. In addition, in order to maintain material properties for long-term use this boronated material is not strengthened by aging treatment. This paper summarizes an outline of the boronated aluminum alloy for basket assemblies by powder metallurgy. (author)

  15. Laser-induced microstructural development and phase evolution in magnesium alloy

    International Nuclear Information System (INIS)

    Guan, Y.C.; Zhou, W.; Li, Z.L.; Zheng, H.Y.

    2014-01-01

    Highlights: • Secondary phase evolution caused by laser processing was firstly reported. • Microstructure development was controlled by heat flow thermodynamics and kinetics. • Solid-state transformation resulted in submicron and nano-scale precipitates. • Cluster-shaped particles in overlapped region were due to precipitation coarsening. • Properties of materials can be tailored selectively by laser processing. -- Abstract: Secondary phase plays an important role in determining microstructures and properties of magnesium alloys. This paper focuses on laser-induced microstructure development and secondary phase evolution in AZ91D Mg alloy studied by SEM, TEM and EDS analyses. Compared to bulk shape and lamellar structure of the secondary phase in as-received cast material, rapid-solidified microstructures with various morphologies including nano-precipitates were observed in laser melt zone. Formation mechanisms of microstructural evolution and effect of phase development on surface properties were further discussed

  16. Metallurgical Bonding Development of V-4Cr-4Ti Alloy for the DIII-D Radiative Divertor Program

    International Nuclear Information System (INIS)

    Smith, J.P.; Johnson, W.R.; Trester, P.W.

    1998-01-01

    General Atomics (GA), in conjunction with the Department of Energy's (DOE) DIII-D Program, is carrying out a plan to utilize a vanadium alloy in the DIII-D tokamak as part of the DIII-D Radiative Divertor (RD) upgrade. The V-4Cr-4Ti alloy has been selected in the U.S. as the leading candidate vanadium alloy for fusion applications. This alloy will be used for the divertor fabrication. Manufacturing development with the V-4Cr-4Ti alloy is a focus of the DIII-D RD Program. The RD structure, part of which will be fabricated from V-4Cr-4Ti alloy, will require many product forms and types of metal/metal bonded joints. Metallurgical bonding methods development on this vanadium alloy is therefore a key area of study by GA. Several solid state (non-fusion weld) and fusion weld joining methods are being investigated. To date, GA has been successful in producing ductile, high strength, vacuum leak tight joints by all of the methods under investigation. The solid state joining was accomplished in air, i.e., without the need for a vacuum or inert gas environment to prevent interstitial impurity contamination of the V-4Cr-4Ti alloy

  17. Microstructural Evolution and Mechanical Property Development of Selective Laser Melted Copper Alloys

    Science.gov (United States)

    Ventura, Anthony Patrick

    Selective Laser Melting (SLM) is an additive manufacturing technology that utilizes a high-power laser to melt metal powder and form a part layer-by-layer. Over the last 25 years, the technology has progressed from prototyping polymer parts to full scale production of metal component. SLM offers several advantages over traditional manufacturing techniques; however, the current alloy systems that are researched and utilized for SLM do not address applications requiring high electrical and thermal conductivity. This work presents a characterization of the microstructural evolution and mechanical property development of two copper alloys fabricated via SLM and post-process heat treated to address this gap in knowledge. Tensile testing, conductivity measurement, and detailed microstructural characterization was carried out on samples in the as-printed and heat treated conditions. A single phase solid solution strengthened binary alloy, Cu-4.3Sn, was the first alloy studied. Components were selectively laser melted from pre-alloyed Cu-4.3Sn powder and heat treated at 873 K (600 °C) and 1173 K (900 °C) for 1 hour. As-printed samples were around 97 percent dense with a yield strength of 274 MPa, an electrical conductivity of 24.1 %IACS, and an elongation of 5.6%. Heat treatment resulted in lower yield strength with significant increases in ductility due to recrystallization and a decrease in dislocation density. Tensile sample geometry and surface finish also showed a significant effect on measured yield strength but a negligible change in measured ductility. Microstructural characterization indicated that grains primarily grow epitaxially with a sub-micron cellular solidification sub-structure. Nanometer scale tin dioxide particles identified via XRD were found throughout the structure in the tin-rich intercellular regions. The second alloy studied was a high-performance precipitation hardening Cu-Ni-Si alloy, C70250. Pre-alloyed powder was selectively laser melted to

  18. Development of advanced nuclear materials - Fabrication of Zr-Nb alloy used in PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang In; Kim, Won Baek; Lee, Chul Kyung; Choi, Kuk Sun; Kang, Dae Kyu; Seo, Chang Ryul [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-07-01

    The following conclusions can be made from the second year research: 1. Easy control for alloying elements can be made for the following adding metals like Nb, V, Sn, Mo, Fe due to low vapor pressure. In case of Cr and Te= known to have high vapor pressure, they are controlled by adding master alloy(Zr-Cr) or quite excess of aimed composition. However, Bi was found to be very difficult to charging the certain amount into the melt. 2. Oxygen content can be adjusted by adding the Zr-10%O master alloy considering the inherent amount of oxygen in sponge zirconium. 3. The charging rod of 38 mm in diameter, 96 mm in length was made by a series of button melting, casting and vacuum welding, from this, Zr-2.5Nb ingot of 50 mm in diameter and 550 mm in length was fabricated by EB drip melting process. 4. The amount of Nb can be successfully adjusted at 2.8% with charging 15% excess. Nb as adding element is easily controlled due to high-melting -point metal and its low vapor pressure. 5. Oxygen content is not varied during remelting, casting, and drip melting, only slight change was observed in button melting stage due to uptake the desorbed gases during the melting operation. Nuclear materials in domestic nuclear power plants depend on import and this amount reaches 100 million dollars per year. The increase in demand for the development of new zirconium based alloys are expecting. All the results involving this research can be applied for the melting of reactive metals, vacuum refining and alloy design. 13 refs., 6 tabs., 10 figs., 10 ills. (author)

  19. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  20. [Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

    Science.gov (United States)

    Dabrowski, J R

    2001-04-01

    This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties.

  1. Survey research report by the hydrogen occluding alloy utilization development committee; Suiso kyuzo gokin riyo kaihatsu iinkai chosa kenkyu hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1985-03-01

    This report summarizes the FY 1984 survey research results, issued by the hydrogen occluding alloy utilization development committee. The basic property subcommittee is responsible for collecting published data related to the basic properties of metal halides as much as possible, and pigeonholing them to have the data which can contribute to development of the new alloys for basic researches and engineering applications of hydrogen occluding alloys. The subcommittee members have collected these data. The common theme subcommittee has planned to collect the P-C-T diagrams of the hydrogen occluding alloys and new alloys as much as possible, for the designs, development, production and system designs of the hydrogen occluding alloys. The P-C-T diagrams have been collected for a total of 340 types of alloys, which fall into the broad categories of Mg-based, TiFe-based, TiMn-based, other Ti-based, rare-earth-based, Zr-based, Ca-based and others. The analytical methods have been also investigated while collecting P-C-T diagrams. (NEDO)

  2. Development and selection of a matrix alloy for 85Kr encapsulation

    International Nuclear Information System (INIS)

    Knoll, R.W.; McClanahan, E.D.; Tingey, G.L.; McDonald, E.L.

    1986-07-01

    Pacific Northwest Laboratory has developed and demonstrated a pilot-scale process for stable, long-term storage of radioactive 85 Kr gas from spent nuclear fuel. The process entraps the Kr into a solid metal matrix that can be safely stored at ambient pressure. For this matrix numerous alloys were first screened; those that best satisfied the selection criteria were Cu-Y, Ni-Y, and Ni-La. Of these, Cu-Y alloys containing approximately 20 at.% Y were recommended for use in the pilot-scale system. Reasons for this decision, based on the development work described in Section 5, are summarized here. Thick Cu-Y-Kr deposits (greater than or equal to1 mm) exhibit much better thermal and mechanical stability than do those of Ni-La-Kr and are at least as stable as Ni-Y-Kr deposits. Cu-Y-Kr coatings are very compatible with the sputtering process. They adhere well to the substrate, do not spall significantly during deposition, and can be deposited at higher rates than the Ni-base alloys. This faster deposition helps compensate, in terms of process efficiency, for the lower Kr capacity of Cu-Y-Kr alloys. Another advantage of Cu-Y over Ni-base alloys is the higher vapor pressure of Cu compared to Ni. This reduces the unwanted buildup of Cu on the hot anode surface, whereas deposition of Ni is a problem with Ni-Y, for example. Cu-Y-Kr deposits containing 17 to 20 at. % Y and 6 to 8 at. % Kr compared favorably to Ni 80 La 10 Kr 10 in terms of long-term Kr retention characteristics. The measurements of Cu-Y-Kr by differential scanning calorimetry also indicated stable retention of Kr because rapid release did not occur below approx.650 0 C. Finally, Cu-Y alloys are satisfactory in terms of materials costs and producibility of the sputtering target. 13 refs., 9 figs., 4 tabs

  3. High-Throughput Combinatorial Development of High-Entropy Alloys For Light-Weight Structural Applications

    Energy Technology Data Exchange (ETDEWEB)

    Van Duren, Jeroen K [Intermolecular, Inc., San Jose, CA (United States); Koch, Carl [North Carolina State Univ., Raleigh, NC (United States); Luo, Alan [The Ohio State Univ., Columbus, OH (United States); Sample, Vivek [Arconic, Pittsburgh, PA (United States); Sachdev, Anil [General Motors, Detroit, MI (United States)

    2017-12-29

    The primary limitation of today’s lightweight structural alloys is that specific yield strengths (SYS) higher than 200MPa x cc/g (typical value for titanium alloys) are extremely difficult to achieve. This holds true especially at a cost lower than 5dollars/kg (typical value for magnesium alloys). Recently, high-entropy alloys (HEA) have shown promising SYS, yet the large composition space of HEA makes screening compositions complex and time-consuming. Over the course of this 2-year project we started from 150 billion compositions and reduced the number of potential low-density (<5g/cc), low-cost (<5dollars/kg) high-entropy alloy (LDHEA) candidates that are single-phase, disordered, solid-solution (SPSS) to a few thousand compositions. This was accomplished by means of machine learning to guide design for SPSS LDHEA based on a combination of recursive partitioning, an extensive, experimental HEA database compiled from 24 literature sources, and 91 calculated parameters serving as phenomenological selection rules. Machine learning shows an accuracy of 82% in identifying which compositions of a separate, smaller, experimental HEA database are SPSS HEA. Calculation of Phase Diagrams (CALPHAD) shows an accuracy of 71-77% for the alloys supported by the CALPHAD database, where 30% of the compiled HEA database is not supported by CALPHAD. In addition to machine learning, and CALPHAD, a third tool was developed to aid design of SPSS LDHEA. Phase diagrams were calculated by constructing the Gibbs-free energy convex hull based on easily accessible enthalpy and entropy terms. Surprisingly, accuracy was 78%. Pursuing these LDHEA candidates by high-throughput experimental methods resulted in SPSS LDHEA composed of transition metals (e.g. Cr, Mn, Fe, Ni, Cu) alloyed with Al, yet the high concentration of Al, necessary to bring the mass density below 5.0g/cc, makes these materials hard and brittle, body-centered-cubic (BCC) alloys. A related, yet multi-phase BCC alloy, based

  4. Developing high strength and ductility in biomedical Co-Cr cast alloys by simultaneous doping with nitrogen and carbon.

    Science.gov (United States)

    Yamanaka, Kenta; Mori, Manami; Chiba, Akihiko

    2016-02-01

    There is a strong demand for biomedical Co-Cr-based cast alloys with enhanced mechanical properties for use in dental applications. We present a design strategy for development of Co-Cr-based cast alloys with very high strength, comparable to that of wrought Co-Cr alloys, without loss of ductility. The strategy consists of simultaneous doping of nitrogen and carbon, accompanied by increasing of the Cr content to increase the nitrogen solubility. The strategy was verified by preparing Co-33Cr-9W-0.35N-(0.01-0.31)C (mass%) alloys. We determined the carbon concentration dependence of the microstructures and their mechanical properties. Metal ion release of the alloys in an aqueous solution of 0.6% sodium chloride (NaCl) and 1% lactic acid was also evaluated to ensure their corrosion resistance. As a result of the nitrogen doping, the formation of a brittle σ-phase, a chromium-rich intermetallic compound, was significantly suppressed. Adding carbon to the alloys resulted in finer-grained microstructures and carbide precipitation; accordingly, the strength increased with increasing carbon concentration. The tensile ductility, on the other hand, increased with increasing carbon concentration only up to a point, reaching a maximum at a carbon concentration of ∼0.1mass% and decreasing with further carbon doping. However, the alloy with 0.31mass% of carbon exhibited 14% elongation and also possessed very high strength (725MPa in 0.2% proof stress). The addition of carbon did not significantly degrade the corrosion resistance. The results show that our strategy realizes a novel high-strength Co-Cr-based cast alloy that can be produced for advanced dental applications using a conventional casting procedure. The present study suggested a novel alloy design concept for realizing high-strength Co-Cr-based cast alloys. The proposed strategy is beneficial from the practical point of view because it uses conventional casting approach-a simpler, more cost-effective, industrially

  5. Development of alloy-film coated dispenser cathode for terahertz vacuum electron devices application

    International Nuclear Information System (INIS)

    Barik, R.K.; Bera, A.; Raju, R.S.; Tanwar, A.K.; Baek, I.K.; Min, S.H.; Kwon, O.J.; Sattorov, M.A.; Lee, K.W.; Park, G.-S.

    2013-01-01

    High power terahertz vacuum electron devices demand high current density and uniform emission dispenser cathode. It was found that the coating of noble metals e.g., Os, Ir, and Re on the surface of tungsten dispenser cathodes enhances the emission capabilities and uniformity. Hence metal coated cathode might be the best candidate for terahertz devices applications. In this study, ternary-alloy-film cathode (2Os:2Re:1 W) and Os coated cathode have been developed and the results are presented. The cathodes made out of this alloy coating showed 1.5 times higher emission and 0.02 eV emission uniformity as compared to those of simply Os coated cathodes which can be used in terahertz devices application.

  6. Development of alloy-film coated dispenser cathode for terahertz vacuum electron devices application

    Energy Technology Data Exchange (ETDEWEB)

    Barik, R. K.; Bera, A. [School of Electrical Engineering and Computer Science, Seoul National University, Seoul (Korea, Republic of); Raju, R. S. [Central Electronics Engineering Research Institute (CEERI), Rajasthan (India); Tanwar, A. K.; Baek, I. K.; Min, S. H.; Kwon, O. J.; Sattorov, M. A. [Department of Physics and Astronomy, Center for THz-Bio Application Systems, and Seoul-Teracom Inc., Seoul National University, Seoul (Korea, Republic of); Lee, K. W. [LIG Nex1, Seoul (Korea, Republic of); Park, G.-S., E-mail: gunsik@snu.ac.kr [School of Electrical Engineering and Computer Science, Seoul National University, Seoul (Korea, Republic of); Department of Physics and Astronomy, Center for THz-Bio Application Systems, and Seoul-Teracom Inc., Seoul National University, Seoul (Korea, Republic of); Advanced Institute of Convergence Technology, Suwon-si, Gyeonggi-do (Korea, Republic of)

    2013-07-01

    High power terahertz vacuum electron devices demand high current density and uniform emission dispenser cathode. It was found that the coating of noble metals e.g., Os, Ir, and Re on the surface of tungsten dispenser cathodes enhances the emission capabilities and uniformity. Hence metal coated cathode might be the best candidate for terahertz devices applications. In this study, ternary-alloy-film cathode (2Os:2Re:1 W) and Os coated cathode have been developed and the results are presented. The cathodes made out of this alloy coating showed 1.5 times higher emission and 0.02 eV emission uniformity as compared to those of simply Os coated cathodes which can be used in terahertz devices application.

  7. Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

    International Nuclear Information System (INIS)

    Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C.; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D.

    2004-01-01

    We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr

  8. Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C. E-mail: christina@neutron.kth.se; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D

    2004-08-01

    We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the <1 1 0> self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr.

  9. Development of Advanced High Strength Cast Alloys for Heavy Duty Engines

    Energy Technology Data Exchange (ETDEWEB)

    Barlow, James [Caterpillar Inc., Mossville, IL (United States)

    2017-06-13

    Gray iron has been the primary alloy for heavy duty diesel engine core castings for decades. During recent decades the limitations of gray iron have been reached in some applications, leading to the use of compacted graphite iron in engine blocks and heads. Caterpillar has had compacted graphite designs in continuous production since the late 1980’s. Due to the drive for higher power density, decreased emissions and increased fuel economy, cylinder pressures and temperatures continue to increase. Currently no viable replacement for today’s compacted graphite irons exist at an acceptable cost level. This project explored methods to develop the next generation of heavy duty diesel engine materials as well as demonstrated some results on new alloy designs although cost targets will likely not be met.

  10. The development of octagon Zr-4 alloy tube for heating reactors

    International Nuclear Information System (INIS)

    Yang Fanglin; Yang Yingli; Wang Guangshen

    1989-10-01

    The asymmetrical octagon Zr-4 alloy tubes which are used for fuel assembly in the heating reactor have been developed. The thickness of tube wall is 1.5 mm and the length is 1725 mm. The long side of the octagon is 138.7 0.3 +0.2 mm, the short side is 93.1 ± 0.1 mm. To manufacture these tubes a stretch draw forming processing method is adopted. The process is divided into two phases. In the first phase, a short draw mould is used to stretch the Zr-4 alloy tube. In the second phase, a long draw mould, its length is equal to the end-produt length, is used to complete the final processing. The size accuracy and repeatability of this method are excellent and can fully meet the design requirements

  11. Development of a high specific stiffness mechanically milled FeAl intermetallic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Baccino, R; San Filippo, D; Martel, P; Moret, F

    1996-12-31

    Powder metallurgy techniques such as gas atomization and mechanical milling have been used to develop a FeAl alloy with enhanced ductility and strength at both low and high temperature. The improvement method combines ductility increase by grain boundary strengthening, grain size reduction and oxide dispersion strengthening. The material has been characterized and tested in the form of extruded bars. Microstructure, order and texture of as-extruded and heat treated samples have been studied by TEM, X-ray diffraction and Moessbauer spectroscopy. Physical and mechanical properties of the material are compared to some conventional engineering alloys in order to discuss the conceivable applications in aeronautical and automotive industries. (authors). 22 refs., 4 figs., 2 tabs.

  12. Development of Barrier Layers for the Protection of Candidate Alloys in the VHTR

    Energy Technology Data Exchange (ETDEWEB)

    Levi, Carlos G. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Jones, J. Wayne [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Pollock, Tresa M. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States); Was, Gary S. [Battelle Energy Alliance, LLC, Idaho Falls, ID (United States)

    2015-01-22

    The objective of this project was to develop concepts for barrier layers that enable leading candi- date Ni alloys to meet the longer term operating temperature and durability requirements of the VHTR. The concepts were based on alpha alumina as a primary surface barrier, underlay by one or more chemically distinct alloy layers that would promote and sustain the formation of the pro- tective scale. The surface layers must possess stable microstructures that provide resistance to oxidation, de-carburization and/or carburization, as well as durability against relevant forms of thermo-mechanical cycling. The system must also have a self-healing ability to allow endurance for long exposure times at temperatures up to 1000°C.

  13. High-temperature brazing, present situation and development trends - brazing alloys

    International Nuclear Information System (INIS)

    Lugscheider, E.

    1980-01-01

    The range of application of high-temperature brazing is described. The process is defined. High-temperature nickel-base brazing alloys (alloying constituents, types of products. properties of the brazing alloys) and high-temperature brazing alloys for special metals and ceramics are dealt with. (orig.) [de

  14. Microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Park, W.J.; Baek, E.R.; Lee, Sunghak; Kim, N.J.

    1991-01-01

    TEM is used to investigate microstructural development in a rapidly solidified Al-Fe-V-Si alloy. The as-cast microstructure of a rapidly solidified Al-Fe-V-Si alloy was found to vary depending on casting conditions and also through the thickness of ribbon. For completely Zone A ribbon, intercellular phase consists of a microquasi-crystalline phase, while for the Zone A and Zone B mixed ribbon, it consists of a silicide phase. In either case, formation of globular particles of a cluster microquasi-crystalline phase is observed near the air side of the ribbon. Annealing study shows significant differences in the final microstructure depending on the initial status of the ribbon. Completely Zone A ribbon, whose microstructure is composed of a microquasi-crystalline phase, results in a very coarse microstructure after annealing as compared to the Zone A and Zone B mixed ribbon. This result has important implications for the development of high-performance elevated-temperature Al alloys. 12 refs

  15. Proceedings of the 2. workshop on vanadium alloy development for fusion

    International Nuclear Information System (INIS)

    Osch, E.V. van

    1996-10-01

    From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.)

  16. Proceedings of the 2. workshop on vanadium alloy development for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Osch, E.V. van [ed.

    1996-10-01

    From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.).

  17. Integration of NASA-Developed Lifing Technology for PM Alloys into DARWIN (registered trademark)

    Science.gov (United States)

    McClung, R. Craig; Enright, Michael P.; Liang, Wuwei

    2011-01-01

    In recent years, Southwest Research Institute (SwRI) and NASA Glenn Research Center (GRC) have worked independently on the development of probabilistic life prediction methods for materials used in gas turbine engine rotors. The two organizations have addressed different but complementary technical challenges. This report summarizes a brief investigation into the current status of the relevant technology at SwRI and GRC with a view towards a future integration of methods and models developed by GRC for probabilistic lifing of powder metallurgy (P/M) nickel turbine rotor alloys into the DARWIN (Darwin Corporation) software developed by SwRI.

  18. Development of GaInNAsSb alloys: Growth, band structure, optical properties and applications

    International Nuclear Information System (INIS)

    Harris, James S. Jr.; Kudrawiec, R.; Yuen, H.B.; Bank, S.R.; Bae, H.P.; Wistey, M.A.; Jackrel, D.; Pickett, E.R.; Sarmiento, T.; Goddard, L.L.; Lordi, V.; Gugov, T.

    2007-01-01

    In the past few years, GaInNAsSb has been found to be a potentially superior material to both GaInNAs and InGaAsP for communications wavelength laser applications. It has been observed that due to the surfactant role of antimony during epitaxy, higher quality material can be grown over the entire 1.2-1.6 μm range on GaAs substrates. In addition, it has been discovered that antimony in GaInNAsSb also works as a constituent that significantly modifies the valence band. These findings motivated a systematic study of GaInNAsSb alloys with widely varying compositions. Our recent progress in growth and materials development of GaInNAsSb alloys and our fabrication of 1.5-1.6 μm lasers are discussed in this paper. We review our recent studies of the conduction band offset in (Ga,In) (N,As,Sb)/GaAs quantum wells and discuss the growth challenges of GaInNAsSb alloys. Finally, we report record setting long wavelength edge emitting lasers and the first monolithic VCSELs operating at 1.5 μm based on GaInNAsSb QWs grown on GaAs. Successful development of GaInNAsSb alloys for lasers has led to a much broader range of potential applications for this material including: solar cells, electroabsorption modulators, saturable absorbers and far infrared optoelectronic devices and these are also briefly discussed in this paper. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  19. Development of GaInNAsSb alloys: Growth, band structure, optical properties and applications

    Energy Technology Data Exchange (ETDEWEB)

    Harris, James S. Jr.; Kudrawiec, R.; Yuen, H.B.; Bank, S.R.; Bae, H.P.; Wistey, M.A.; Jackrel, D.; Pickett, E.R.; Sarmiento, T.; Goddard, L.L.; Lordi, V.; Gugov, T. [Solid State and Photonics Laboratory, Stanford University, CIS-X 328, Via Ortega, Stanford, California 94305-4075 (United States)

    2007-08-15

    In the past few years, GaInNAsSb has been found to be a potentially superior material to both GaInNAs and InGaAsP for communications wavelength laser applications. It has been observed that due to the surfactant role of antimony during epitaxy, higher quality material can be grown over the entire 1.2-1.6 {mu}m range on GaAs substrates. In addition, it has been discovered that antimony in GaInNAsSb also works as a constituent that significantly modifies the valence band. These findings motivated a systematic study of GaInNAsSb alloys with widely varying compositions. Our recent progress in growth and materials development of GaInNAsSb alloys and our fabrication of 1.5-1.6 {mu}m lasers are discussed in this paper. We review our recent studies of the conduction band offset in (Ga,In) (N,As,Sb)/GaAs quantum wells and discuss the growth challenges of GaInNAsSb alloys. Finally, we report record setting long wavelength edge emitting lasers and the first monolithic VCSELs operating at 1.5 {mu}m based on GaInNAsSb QWs grown on GaAs. Successful development of GaInNAsSb alloys for lasers has led to a much broader range of potential applications for this material including: solar cells, electroabsorption modulators, saturable absorbers and far infrared optoelectronic devices and these are also briefly discussed in this paper. (copyright 2007 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  20. Insulating Coating Development for Vanadium Alloys. Phase I Technical Report

    International Nuclear Information System (INIS)

    Gunda, N.; Sastri, S.; Jayaraman, M.; Karandikar, P.

    2000-01-01

    Self-cooled liquid-lithium/vanadium blanket offers many advantages for fusion power systems. Liquid metals moving through a magnetic field are subjected to magnetohydrodynamic (MHD) effects that can increase the pressure drop and affect the flow profiles and heat transfer. Insulating coatings are required to eliminate this effect. Based on the thermodynamic stability data five different coatings were selected PVD and CVD processes were developed to deposit these coatings. All coatings have resistivities much higher than the minimum required. Liquid lithium testing at Argonne National Laboratory indicates that one of the coatings showed only partial spalling. Thus, further refinement of this coating has significant potential to satisfy the requirements for Li/V blanket technology

  1. Development of wear-resistant coatings for cobalt-base alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

  2. Development of a Knowledge Base of Ti-Alloys From First-Principles and Thermodynamic Modeling

    Science.gov (United States)

    Marker, Cassie

    An aging population with an active lifestyle requires the development of better load-bearing implants, which have high levels of biocompatibility and a low elastic modulus. Titanium alloys, in the body centered cubic phase, are great implant candidates, due to their mechanical properties and biocompatibility. The present work aims at investigating the thermodynamic and elastic properties of bcc Tialloys, using the integrated first-principles based on Density Functional Theory (DFT) and the CALculation of PHAse Diagrams (CALPHAD) method. The use of integrated first-principles calculations based on DFT and CALPHAD modeling has greatly reduced the need for trial and error metallurgy, which is ineffective and costly. The phase stability of Ti-alloys has been shown to greatly affect their elastic properties. Traditionally, CALPHAD modeling has been used to predict the equilibrium phase formation, but in the case of Ti-alloys, predicting the formation of two metastable phases o and alpha" is of great importance as these phases also drastically effect the elastic properties. To build a knowledge base of Ti-alloys, for biomedical load-bearing implants, the Ti-Mo-Nb-Sn-Ta-Zr system was studied because of the biocompatibility and the bcc stabilizing effects of some of the elements. With the focus on bcc Ti-rich alloys, a database of thermodynamic descriptions of each phase for the pure elements, binary and Ti-rich ternary alloys was developed in the present work. Previous thermodynamic descriptions for the pure elements were adopted from the widely used SGTE database for global compatibility. The previous binary and ternary models from the literature were evaluated for accuracy and new thermodynamic descriptions were developed when necessary. The models were evaluated using available experimental data, as well as the enthalpy of formation of the bcc phase obtained from first-principles calculations based on DFT. The thermodynamic descriptions were combined into a database

  3. Development of phased array UT procedure for crack depth sizing on nickel based alloy weld

    International Nuclear Information System (INIS)

    Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

    2012-01-01

    Recently, it is reported that the primary water stress corrosion cracking (PWSCC) has been occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic inspection technique is required. Phased array UT technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

  4. Ni-Ti Alloys for Tribological Applications: The Effects of Serendipity on Research and Development

    Science.gov (United States)

    DellaCorte, Christopher

    2016-01-01

    Novel superelastic materials based upon Nickel-Titanium (NiTi) alloys are an emerging technology that almost escaped recognition. Though steel is the dominant material of choice for mechanical components (bearings and gears) it has intrinsic limitations related to corrosion and plastic deformation. In 2004, at the request of a small manufacturing firm, Nitinol 60 was assessed as an alternative to bearing steel. Early investigations showed it to be hard and impervious to aqueous corrosion but its tribological properties were not fully explored. Conventional wisdom in the field of tribology suggests that alloys rich in titanium are poor candidate bearing materials but NiTi, an intermetallic, demonstrates that such thinking can be and often is, wrong. Though early stage tests reveal acceptable friction and wear behavior, extensive materials engineering and processing development was essential in producing the precision microstructures needed for long-life bearings and gears. In the course of exploring this new material system other game-changing and unexpected properties, such as superelastic resilience, were observed. Today, the aerospace community is exploiting the unique characteristics of the NiTi alloy materials to solve problems on earth, underwater and in space. A fortunate decision to acknowledge a single industrial request turned out to be the key to an entirely new technology.

  5. Development and characterization of Al-Zn alloy by ingot metallurgy and powder metallurgy with improved mechanical properties

    International Nuclear Information System (INIS)

    Waseem, M.; Awais, H.B.; Zauha, M.S.; Tariq, N.H.

    2007-01-01

    Current project focuses on the production of AI-Zn alloy AA7075 used for wide range of applications like Aircraft components, missile and other structural applications. The above alloy was developed by two different routes. One was melting /casting, after which alloy was characterized by microstructural - examination (optical and SEM) and mechanical testing. Other route was the preparation of this alloy by powder metallurgy. This involves preparation of powders, mechanical alloying, compaction, sintering, rolling, solution treatment and aging then analysis. Powders of Aluminum, Zinc and powders of master alloys of AI-Cu, AI-Mg, AI-Mn, and AI-Cr were Mechanical alloyed. Then this powder was compacted by uniaxial press to form pellets. Sintering was carried out at 500 degree C and then hot rolled in Ar atmosphere. After solution and aging treatments samples were characterized. It is observed that there is about 12-21% improvement in mechanical properties such as tensile strength, yield strength, ductility and fracture toughness due to the more fine microstructure and less segregation than ingot metallurgy route. (author)

  6. Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

    Science.gov (United States)

    Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

    2018-04-01

    Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

  7. Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Yamamoto, Yukinori [ORNL; Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Pankiw, Roman [Duraloy Technologies Inc; Voke, Don [Duraloy Technologies Inc

    2015-01-01

    There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al2O3 scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

  8. Ni-base wrought alloy development for USC steam turbine rotor applications

    International Nuclear Information System (INIS)

    Penkalla, H.-J.; Schubert, F.

    2004-01-01

    For the development of a new generation of steam turbines for use in advanced power plants with prospective operating temperatures of about 700 o C the ferritic steels for rotor applications must be replaced by advanced wrought Ni-base superalloys as the most qualified candidate materials for this purpose. In this paper three different potential candidates are discussed under the aspects of fabricability, sufficient microstructural and mechanical stability. As a result of theoretical and experimental investigation suitable strategies for the development two modified alloys are proposed to improve the fabricability and microstructural stability. (author)

  9. Research and development of basic technologies for next generation industries, 'high-performance crystalline controlled alloys'. Evaluation on final research and development (first report); Jisedai sangyo kiban gijutsu kenkyu kaihatsu. Koseino kessho seigyo gokin (saishu kenkyu kaihatsu hyoka 1)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1989-05-01

    The present research work has been performing research and development of the following alloys: (1) 'single crystalline alloy' , the entire alloy being composed of one crystal eliminating crystalline boundaries as an ultra heat resistant alloy with emphasis placed on improvement in particularly the creep properties, and 'particle dispersion strengthened alloy', in which ultrafine particles of oxides are dispersed uniformly; and (2) 'ultra heat resistant and tough alloy' targeted at high-temperature toughness by using Ni-group allowing ultra plasticity forging processing by micronizing crystal particles, as an ultra plastic and highly tough alloy having better processibility than conventional alloys, and 'light-weight highly tough alloy' aimed at achieving light weight and high toughness by using Ti-group. Achievements derived from the present research and development may be summarized as follows: in alloy development, alloys having performance of the world's highest level or equivalent have been developed; a manufacturing technology to make products with complex shapes has been established by using the alloy material manufacturing technology and the alloy materials developed therefrom, where prototype components of such shapes as turbine blades and turbine disks for jet engines were fabricated successfully; and the big fruit obtained was that a large number of technological experiences were acquired from this research and development. (NEDO)

  10. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    Energy Technology Data Exchange (ETDEWEB)

    R. P. Martukanitz and S. Babu

    2007-05-03

    Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

  11. Development of electrically insulating self-healing coatings in vanadium alloys for lithium fusion reactor

    International Nuclear Information System (INIS)

    1999-01-01

    Problems on electrically insulating self-healing coatings (SHC) on vanadium alloys for lithium fusion reactor systems are considered. In particular, the SHC stability and radiation resistance in lithium and effect of magnetic field on the efficiency of the TNR lithium systems are studied. New technological methods for application of self-healing coatings and study on their properties are developed. The vanadium-lithium materials testing in pile loops for solution of the above problems under conditions of the lithium TNR is described [ru

  12. Development of a Ballistic Specification for Magnesium Alloy AZ31B

    National Research Council Canada - National Science Library

    Jones, Tyrone L; DeLorme, Richard D

    2008-01-01

    .... The magnesium alloy plates were parametrically compared with the minimum performance requirements of aluminum alloy 5083-H131 temper rolled plate using various armor-piercing and fragment-simulating projectiles (FSPs...

  13. Alloy development program: contribution of the General Electric Company to the fourth quarterly report

    International Nuclear Information System (INIS)

    1973-01-01

    The purpose of this activity is to provide a sound basis for systematic comparison of alloys that are candidates for structural materials in future LMFBR cores. Information is presented concerning helium analysis of implanted foils; swelling in irradiated commercial alloys; and microstructural changes in irradiated commercial alloys

  14. Report on investigations and studies on development of materials for hydrogen absorbing alloys; Suiso kyuzo gokin no zairyo no kaihatsu ni kansuru chosa kenkyu hokokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1984-03-01

    This paper describes investigations and studies on hydrogen absorbing alloy materials and the technologies to utilize them. In the investigations and studies, literatures were collected and put into order, questionnaire surveys were performed and analyzed, lecture meetings and panel discussions were held, and the discussion results were summarized. In the present status of developing hydrogen absorbing alloys, the current status of and problems in developing such hydrogen absorbing alloys as Ti-based, Mg-based, and rare earth-based alloys were put into order. Discussions were given on prospects of possibilities of developing new alloys, making them amorphous, and putting them into mass production. In the current status of developing the utilizing technologies, such technologies as hydrogen storage systems and heat pumps were put into order and discussed. With regard to problems in hydrogen absorbing alloys, discussions were given on alloy weight, pulverization, activation, heat conductivity, and alloy costs. In discussing the safety, discussions were given on the safety and compliance with related laws and regulations relative to hydrogen transportation using a great amount of hydrogen absorbing alloys, their storage, and heat storage systems. In addition, questionnaire surveys were carried out with an objective to identify the status of developing hydrogen absorbing alloys and needs from the industries. (NEDO)

  15. Development of a high density fuel based on uranium-molybdenum alloys with high compatibility in high temperatures

    International Nuclear Information System (INIS)

    Oliveira, Fabio Branco Vaz de

    2008-01-01

    This work has as its objective the development of a high density and low enriched nuclear fuel based on the gamma-UMo alloys, for utilization where it is necessary satisfactory behavior in high temperatures, considering its utilization as dispersion. For its accomplishment, it was started from the analysis of the RERTR ('Reduced Enrichment for Research and Test Reactors') results and some theoretical works involving the fabrication of gamma-uranium metastable alloys. A ternary addition is proposed, supported by the properties of binary and ternary uranium alloys studied, having the objectives of the gamma stability enhancement and an ease to its powder fabrication. Alloys of uranium-molybdenum were prepared with 5 to 10% Mo addition, and 1 and 3% of ternary, over a gamma U7Mo binary base alloy. In all the steps of its preparation, the alloys were characterized with the traditional techniques, to the determination of its mechanical and structural properties. To provide a process for the alloys powder obtention, its behavior under hydrogen atmosphere were studied, in thermo analyser-thermo gravimeter equipment. Temperatures varied from the ambient up to 1000 deg C, and times from 15 minutes to 16 hours. The results validation were made in a semi-pilot scale, where 10 to 50 g of powders of some of the alloys studied were prepared, under static hydrogen atmosphere. Compatibility studies were conducted by the exposure of the alloys under oxygen and aluminum, to the verification of possible reactions by means of differential thermal analysis. The alloys were exposed to a constant heat up to 1000 deg C, and their performances were evaluated in terms of their reaction resistance. On the basis of the results, it was observed that ternary additions increases the temperatures of the reaction with aluminum and oxidation, in comparison with the gamma UMo binaries. A set of conditions to the hydration of the alloys were defined, more restrictive in terms of temperature, time and

  16. Development of a high gradient rf system using a nanocrystalline soft magnetic alloy

    Directory of Open Access Journals (Sweden)

    Chihiro Ohmori

    2013-11-01

    Full Text Available The future high intensity upgrade project of the J-PARC (Japan Proton Accelerator Research Complex MR (Main Ring includes developments of high gradient rf cavities and magnet power supplies for high repetition rate. The scenario describing the cavity replacements is reported. By the replacement plan, the total acceleration voltage will be almost doubled, while the number of rf stations remains the same. The key issue is the development of a high gradient rf system using high impedance magnetic alloy, FT3L. The FT3L is produced by the transverse magnetic field annealing although the present cavity for the J-PARC adopts the magnetic alloy, FT3M, which is annealed without magnetic field. After the test production using a large spectrometer magnet in 2011, a dedicated production system for the FT3L cores was assembled in 2012. This setup demonstrated that we can produce material with 2 times higher μ_{p}^{′}Qf product compared to the cores used for present cavities. In this summer, the production system was moved to the company from J-PARC and is used for mass production of 280 FT3L cores for the J-PARC MR. The cores produced in the first test production are already used for standard machine operation. The operation experience shows that the power loss in the cores was reduced significantly as expected.

  17. The role of solid-solution strengthening in the development of alloys for HTR applications

    International Nuclear Information System (INIS)

    Dean, A.V.

    1978-09-01

    In this paper the fundamental factors (lattice distortion, stacking fault energy and diffusion rates) which contribute to solid-solution strengthening are examined and used as a basis for indicating the composition of alloys likely to posses the highest strength at elevated temperatures. Alloys based on Ni-Cr-W-Mo should possess the best properties but alloys based on Ni-Cr-Nb-Ti are also recommended for further study. The effect of alloy composition on corrosion resistance has been excluded from this examination but it should be possible to adjust alloy composition in order to optimise corrosion resistance. (orig./IHOE) [de

  18. A combinatorial approach to the development of a creep resistant beta titanium alloy

    Science.gov (United States)

    Peterson, Benjamin H.

    Timetal 21S has been selected as a baseline for the development of a new high temperature beta titanium alloy. A combinatorial approach employing directed laser deposition of elemental powders has been used to produce a number of test coupons with controlled variations of composition. In addition to the variation of the baseline elements (Ti, Mo, Nb, Al and Si), the alloys contain varying amounts of neutral elements (Zr and Sn), beta-stabilizers (W) and dispersoid formers (B, C and Ge). Subsequently, the creep properties, represented by their minimum creep rates, have been assessed using an Instron Electrothermal Mechanical Tester (ETMT). The microstructures of the test coupons have been characterized using a range of techniques and have been quantified using rigorous stereological techniques to populate databases and subsequently train and test Bayesian Neural Network models for the prediction of creep properties. Additionally, advanced characterization techniques and computation tools have been employed to aid in the identification of the creep rate-limiting microstructural features. For example, SEM and TEM studies show a critical dependence of the size of alpha-denuded beta regions on the creep properties in these beta-Ti alloys. The most important microstructural features (volume fraction alpha, alpha lath thickness and beta mean free path) and alloying additions (Sn and Ge) have been identified and are discussed. The ETMT, used to investigate creep properties in the work, has also been characterized and compared with traditional tensile and creep testing methods. Computational models incorporating heat transfer and electrostatics were used to investigate the temperature profiles that result from the interaction of joule heating, conductive cooling and radiative cooling in subscale Ti-6Al-4V samples at five current densities in the ETMT. The tensile properties, including YS, UTS, E and total elongation, of sub-scale specimens have been evaluated over a range

  19. Texture development and anisotropic behaviour of a TI-44.2NI4.9CU (AT.%) shape memory alloy

    NARCIS (Netherlands)

    Zhao, L.

    1997-01-01

    The objective of this work was to determine the relationship between texture development and anisotropy of shape memory properties. A commercial Ti-45Ni-5Cu (at.%) shape memory alloy was selected. Textures were developed by controlling rolling parameters, such as rolling temperature, intermediate

  20. Simulation of cathode spot crater formation and development on CuCr alloy in vacuum arc

    Science.gov (United States)

    Wang, Lijun; Zhang, Xiao; Wang, Yuan; Yang, Ze; Jia, Shenli

    2018-04-01

    The two-dimensional (2D) rotary axisymmetric model is used to describe the formation and development of a cathode spot on a copper-chromium alloy (CuCr) in a vacuum arc. The model includes hydrodynamic equations and the heat transfer equation. Parameters used in this model come from experiments and other researchers' work. The influence of parameters is analyzed, and the simulation results are compared with pure metal simulation results. In simulation, the depth of the cathode crater is from 0.5 μm to 1.1 μm, the radius of the cathode crater is from 1.6 μm to 2.6 μm, the maximum velocity of the droplet is from 200 m/s to 600 m/s, and the maximum temperature is from 3500 K to 5000 K which is located in the area with a radius of 0.5-1.5 μm. The simulation results show that a smooth cathode surface is advantageous for reducing ablation, the ablation on the CuCr alloy is smaller than that on the pure metal cathode electrode, and the cathode spot appears on the chromium grain only on CuCr. The simulation results are in good agreement with the experiment.

  1. Development and Testing of Dispersion-Strengthened Tungsten Alloys via Spark Plasma Sinterin

    Science.gov (United States)

    Lang, Eric; Madden, Nathan; Smith, Charles; Krogstad, Jessica; Allain, Jean Paul

    2017-10-01

    Tungsten (W) is a common plasma-facing component (PFC) material in the divertor region of tokamak fusion devices due to its high melting point and high sputter threshold. However, W is intrinsically brittle and is further embrittled under neutron irradiation, and the low recrystallization temperature pose complications in fusion environments. More ductile W alloys, such as dispersion-strengthened tungsten are being developed. In this work, W samples are processed via spark plasma sintering (SPS) with TiC, ZrC, and TaC dispersoids alloyed from 0.5 to 10 weight %. SPS is a powder compaction technique that provides high pressure and heating rates via electrical current, allowing for a lower final temperature and hold time for compaction. Initial testing of material properties, smicrostructure, and composition of specimens will be presented. Deuterium and helium irradiations have been performed in IGNIS, a multi-functional, in-situ irradiation and characterization facility at the University of Illinois. High-flux, low-energy exposures at the Magnum-PSI facility at DIFFER exposed samples to a D fluence of 1×1026 cm-2 and He fluence of 1x1025-1x1026 cm-2 at temperatures of 300-1000 C. In-situ chemistry changes via XPS and ex-situ morphology changes via SEM will be studied. Work supported by US DOE Contract DE-SC0014267.

  2. Development of a Numerical Model for High-Temperature Shape Memory Alloys

    Science.gov (United States)

    DeCastro, Jonathan A.; Melcher, Kevin J.; Noebe, Ronald D.; Gaydosh, Darrell J.

    2006-01-01

    A thermomechanical hysteresis model for a high-temperature shape memory alloy (HTSMA) actuator material is presented. The model is capable of predicting strain output of a tensile-loaded HTSMA when excited by arbitrary temperature-stress inputs for the purpose of actuator and controls design. Common quasi-static generalized Preisach hysteresis models available in the literature require large sets of experimental data for model identification at a particular operating point, and substantially more data for multiple operating points. The novel algorithm introduced here proposes an alternate approach to Preisach methods that is better suited for research-stage alloys, such as recently-developed HTSMAs, for which a complete database is not yet available. A detailed description of the minor loop hysteresis model is presented in this paper, as well as a methodology for determination of model parameters. The model is then qualitatively evaluated with respect to well-established Preisach properties and against a set of low-temperature cycled loading data using a modified form of the one-dimensional Brinson constitutive equation. The computationally efficient algorithm demonstrates adherence to Preisach properties and excellent agreement to the validation data set.

  3. Development of On-line Monitoring System for Shape Memory Alloy Composite

    International Nuclear Information System (INIS)

    Lee, Jin Kyung; Park, Young Chul; Lee, Min Rae; Lee, Dong Hwa; Lee, Kyu Chang

    2003-01-01

    A hot press method was use for the optimal manufacturing condition for a shape memory alloy(SMA) composite. The bonding between the matrix and the reinforcement within the SMA composite by the hot press method was strengthened by cold rolling. In this study, the objective was to develop an on-line monitoring system for the prevention of the crack initiation and propagation by shape memory effort of SMA composite. Shape memory effect was used to prevent the SMA composite from cracking. For the system to be developed, an optimal hE parameter should be determined based on the degree of damage and crack initiation. When the SHA composite was heated by the plate heater attached at the composite, the propagating cracks appeared to be controlled by the compressive force of SMA

  4. Shape Memory Alloy Research and Development at NASA Glenn - Current and Future Progress

    Science.gov (United States)

    Benafan, Othmane

    2015-01-01

    Shape memory alloys (SMAs) are a unique class of multifunctional materials that have the ability to recover large deformations or generate high stresses in response to thermal, mechanical and or electromagnetic stimuli. These abilities have made them a viable option for actuation systems in aerospace, medical, and automotive applications, amongst others. However, despite many advantages and the fact that SMA actuators have been developed and used for many years, so far they have only found service in a limited range of applications. In order to expand their applications, further developments are needed to increase their reliability and stability and to address processing, testing and qualification needed for large-scale commercial application of SMA actuators.

  5. Laser surface alloying of aluminium-transition metal alloys

    International Nuclear Information System (INIS)

    Almeida, A.; Vilar, R.

    1998-01-01

    Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

  6. The development of platinum-based alloys and their thermodynamic database

    Directory of Open Access Journals (Sweden)

    Cornish L.A.

    2002-01-01

    Full Text Available A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr alloys, and further work will be done to enhance the mechanical and oxidation properties of the alloys by adding small amounts of other elements to the base composition of Pt84:Al11:Ru2:Cr3.

  7. The development of additive manufacturing technique for nickel-base alloys: A review

    Science.gov (United States)

    Zadi-Maad, Ahmad; Basuki, Arif

    2018-04-01

    Nickel-base alloys are an attractive alloy due to its excellent mechanical properties, a high resistance to creep deformation, corrosion, and oxidation. However, it is a hard task to control performance when casting or forging for this material. In recent years, additive manufacturing (AM) process has been implemented to replace the conventional directional solidification process for the production of nickel-base alloys. Due to its potentially lower cost and flexibility manufacturing process, AM is considered as a substitute technique for the existing. This paper provides a comprehensive review of the previous work related to the AM techniques for Ni-base alloys while highlighting current challenges and methods to solving them. The properties of conventionally manufactured Ni-base alloys are also compared with the AM fabricated alloys. The mechanical properties obtained from tension, hardness and fatigue test are included, along with discussions of the effect of post-treatment process. Recommendations for further work are also provided.

  8. Development of Mo base alloys for conductive metal-alumina cermet applications

    International Nuclear Information System (INIS)

    Stephens, J.J.; Damkroger, B.K.; Monroe, S.L.

    1996-01-01

    A study of thermal expansion for binary Mo-V and ternary Mo-V-Fe/Mo-V-Co alloys has been conducted, with the aim of finding a composition which matches the CTE of 94% alumina ceramic. The overall goal was to identify an alloy which can be used in conductive 27 vol.% metal/73 vol.% alumina cermets. Besides thermal expansion properties, two additional requirements exist for this alloy: (1) compatibility with a hydrogen sinter fire atmosphere and (2) a single phase BCC microstructure. They have identified a ternary alloy with a nominal composition of Mo-22wt.% V-3Fe for use in cermet fabrication efforts. This paper summarizes thermal expansion properties of the various alloys studied, and compares the results with previous CTE data for Mo-V binary alloys

  9. Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

    International Nuclear Information System (INIS)

    Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

    2014-01-01

    This article is to summarize the process development and key characterization results for the newly-developed Fe–9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (K JQ ) at represented temperatures: 240–280 MPa √m at room temperature and 160–220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic–martensitic steels such as HT9 and NF616

  10. Integrated Computational Materials Engineering Development of Alternative Cu-Be Alloys

    Science.gov (United States)

    2012-08-01

    metastable FCC state @ Room temp.  Alloying to suppress martensitic transformation  Significant work-hardening associated with the phase... transformation  Existing CoCr alloy rely upon cold- or warm- work to achieve high strength (size dependent!) ● No equivalent to L12- strengthened Ni... strengthened Copper and Cobalt alloy VIM/VAR melting Homogen- ization Hot working >4” dia. Solution treatment Machining Tempering Processing

  11. Aluminum alloy weldability. Identification of weld solidification cracking mechanisms through novel experimental technique and model development

    Energy Technology Data Exchange (ETDEWEB)

    Coniglio, Nicolas

    2008-07-01

    The objective of the present thesis is to make advancements in understanding solidification crack formation in aluminum welds, by investigating in particular the aluminum 6060/4043 system. Alloy 6060 is typical of a family of Al-Mg-Si extrusion alloys, which are considered weldable only when using an appropriate filler alloy such as 4043 (Al-5Si). The effect of 4043 filler dilution (i.e. weld metal silicon content) on cracking sensitivity and solidification path of Alloy 6060 welds are investigated. Afterwards, cracking models are developed to propose mechanisms for solidification crack initiation and growth. Cracking Sensitivity. Building upon the concept that silicon improves weldability and that weldability can be defined by a critical strain rate, strain rate-composition combinations required for solidification crack formation in the Al- 6060/4043 system were determined using the newly developed Controlled Tensile Weldability (CTW) test utilizing local strain extensometer measurements. Results, presented in a critical strain rate - dilution map, show a crack - no crack boundary which reveals that higher local strain rates require higher 4043 filler dilution to avoid solidification cracking when arc welding Alloy 6060. Using the established crack - no crack boundary as a line of reference, additional parameters were examined and their influence on cracking characterized. These parameter influences have included studies of weld travel speed, weld pool contaminants (Fe, O, and H), and grain refiner additions (TiAl{sub 3} + Boron). Each parameter has been independently varied and its effect on cracking susceptibility quantified in terms of strain rate - composition combinations. Solidification Path. Solidification path of the Al-6060/4043 system was characterized using thermal analysis and phase identification. Increasing 4043 filler dilution from 0 to 16% in Alloy 6060 arc welds resulted in little effect on thermal arrests and microstructure, no effect on

  12. Process development for fabrication of Ag-15% In-5% Cd alloys and rods for the control rods of IPEN critical unit

    International Nuclear Information System (INIS)

    Figueredo, A.M. de.

    1985-12-01

    The development of two process at the Nuclear and Energetic Research Institute (IPEN-Brazil) are described. - the production of Ag-15% In-5%. Cd alloys with nuclear grade. The fabrication of rods from Ag-15% In-5% Cd alloy for use at the critical unit. The methods for quality control of alloy and rod are presented, and main problems are identified. (C.G.C.)

  13. A study into the impact of interface roughness development on mechanical degradation of oxides formed on zirconium alloys

    International Nuclear Information System (INIS)

    Platt, P.; Wedge, S.; Frankel, P.; Gass, M.; Howells, R.; Preuss, M.

    2015-01-01

    As a cladding material used to encapsulate nuclear fuel pellets, zirconium alloys are the primary barrier separating the fuel and a pressurised steam or lithiated water environment. Degradation mechanisms such as oxidation can be the limiting factor in the life-time of the fuel assembly. Key to controlling oxidation, and therefore allowing increased burn-up of fuel, is the development of a mechanistic understanding of the corrosion process. In an autoclave, the oxidation kinetics for zirconium alloys are typically cyclical, with periods of accelerated kinetics being observed in steps of ∼2 μm oxide growth. These periods of accelerated oxidation are immediately preceded by the development of a layer of lateral cracks near the metal-oxide interface, which may be associated with the development of interface roughness. The present work uses scanning electron microscopy to carry out a statistical analysis of changes in the metal-oxide interface roughness between three different alloys at different stages of autoclave oxidation. The first two alloys are Zircaloy-4 and ZIRLO ™ for which analysis is carried out at stages before, during and after first transition. The third alloy is an experimental low tin alloy, which under the same oxidation conditions and during the same time period does not appear to go through transition. Assessment of the metal-oxide interface roughness is primarily carried out based on the root mean square of the interface slope known as the R dq parameter. Results show clear trends with relation to transition points in the corrosion kinetics. Discussion is given to how this relates to the existing mechanistic understanding of the corrosion process, and the components required for possible future modelling approaches

  14. Lightweight High Temperature Beta Gamma Alloy/Process Development for Disk and Blade Applications, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The primary material and manufacturing limitations of gamma TiAl alloys include processing difficulties, requiring costly non-conventional processing requirements,...

  15. The development of platinum-based alloys and their thermodynamic database

    OpenAIRE

    Cornish L.A.; Hohls J.; Hill P.J.; Prins S.; Süss R.; Compton D.N.

    2002-01-01

    A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr ...

  16. Improved rapidly-quenched hydrogen-absorbing alloys for development of improved-capacity nickel metal hydride batteries

    Science.gov (United States)

    Ise, Tadashi; Hamamatsu, Takeo; Imoto, Teruhiko; Nogami, Mitsuzo; Nakahori, Shinsuke

    The effects of annealing a rapidly-quenched hydrogen-absorbing alloy with a stoichiometric ratio of 4.76 were investigated concerning its hydrogen-absorbing properties, crystal structure and electrochemical characteristics. Annealing at 1073 K homogenized the alloy microstructure and flattened its plateau slope in the P-C isotherms. However, annealing at 1273 K segregated a second phase rich in rare earth elements, increased the hydrogen-absorbing pressure and decreased the hydrogen-absorbing capacity. As the number of charge-discharge cycles increases, the particle size distribution of the rapidly-quenched alloy became broad due to partial pulverization. However, particle size distribution of the rapidly-quenched, annealed, alloy was sharp, since the annealing homogenized the microstructure, thereby improving the cycle characteristics. A high-capacity rectangular nickel metal hydride battery using a rapidly-quenched, annealed, surface-treated alloy for the negative electrode and an active material coated with cobalt compound containing sodium for the positive electrode was developed. The capacity of the resulting battery was 30% greater than that of a conventional battery.

  17. Calculation of phase equilibria in Ti-Al-Cr-Mn quaternary system for developing lower cost titanium alloys

    International Nuclear Information System (INIS)

    Lu, X.G.; Li, C.H.; Chen, L.Y.; Qiu, A.T.; Ding, W.Z.

    2011-01-01

    Highlights: → This paper is about the concept of designing the lower cost titanium alloy. → The thermodynamic database of Ti-Al-Cr-Mn system is built up by Calphad method. → The pseudobinary sections with Cr: Mn = 3:1 and Al = 3, 4.5 and 6.0 wt% are calculated. → This may provide the theoretical support for designing the lower cost titanium alloy. - Abstract: The Ti-Al-Cr-Mn system is a potentially useful system for lower cost titanium alloy development; however, there are few reports about the experimental phase diagrams and the thermodynamical assessment for this system. In this study, the previous investigations for the thermodynamic descriptions of the sub-systems in the Ti-Al-Cr-Mn system are reviewed, our previous assessment for the related sub-systems in this quaternary system is summarized, the thermodynamical database of this quaternary system is built up by directly extrapolating from all sub-systems assessed by means of the Calphad method, then the pseudobinary sections with Cr:Mn = 3:1 and Al = 0.0, 3.0, 4.5 and 6.0 wt% are calculated, respectively. These pseudobinary phase diagrams may provide the theoretical support for designing the lower cost titanium alloys with different microstructures (α, α + β, and β titanium alloy).

  18. The irradiation-induced microstructural development and the role of γ' on void formation in Ni-based alloys

    Science.gov (United States)

    Kato, Takahiko; Nakata, Kiyotomo; Masaoka, Isao; Takahashi, Heishichiro; Takeyama, Taro; Ohnuki, Soumei; Osanai, Hisashi

    1984-05-01

    The microstructural development for Inconel X-750, N1-13 at%A1, and Ni-11.5 at%Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope (1000 kV) in the temperature range 673-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces.

  19. The irradiation induced microstructural development and the role of γ' on void formation in Ni-based alloys

    International Nuclear Information System (INIS)

    Kato, T.; Nakata, K.; Masaoka, I.; Takahashi, H.; Takeyama, T.; Ohnuki, S.; Osanai, H.

    1984-01-01

    The microstructural development for Inconel X-750, Ni-13 at% Al, and Ni-11.5 at% Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope in the temperature range 627-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces. (orig.)

  20. Development and industrial mastering hot rolling procedure for low-ductile steels and alloys

    International Nuclear Information System (INIS)

    Degterenko, V.K.; Sokolov, V.A.

    1980-01-01

    The technique for the development of the sheet hot rolling procedure for low-ductile steels and alloys (0Kh17N14M2, 12Kh21N5T, 20Kh25N20C2,40Kh13, 36NKhTYu etc.) is proposed, using plastometer which permits to obtain the data on the deformation resistance in the wide range of temperatures (800-1300 deg C), of deformation degrees (0.1-0.3) and deformation rates (0.001-300 c -1 ). With the help of the plastometric data processed on the computer the calculation of the rolling regimes for the sheet with improved surface quality is carried out at the more uniform loading on the mill stands

  1. Effect of milling time on the structure, micro-hardness, and thermal behavior of amorphous/nanocrystalline TiNiCu shape memory alloys developed by mechanical alloying

    International Nuclear Information System (INIS)

    Alijani, Fatemeh; Amini, Rasool; Ghaffari, Mohammad; Alizadeh, Morteza; Okyay, Ali Kemal

    2014-01-01

    Highlights: • Potential to produce B1′ (thermal- and stress-induced) and B2 was established. • Martensitic transformation occurred without the formation of intermediate R-phase. • Formation of unwanted intermetallics during heating was hindered by milling. • During milling, microhardness was increased, then reduced, and afterward re-increased. • By milling evolution, thermal crystallization steps changed from 3 to 2. - Abstract: In the present paper, the effect of milling process on the chemical composition, structure, microhardness, and thermal behavior of Ti–41Ni–9Cu compounds developed by mechanical alloying was evaluated. The structural characteristic of the alloyed powders was evaluated by X-ray diffraction (XRD). The chemical composition homogeneity and the powder morphology and size were studied by scanning electron microscopy coupled with electron dispersive X-ray spectroscopy. Moreover, the Vickers micro-indentation hardness of the powders milled for different milling times was determined. Finally, the thermal behavior of the as-milled powders was studied by differential scanning calorimetery. According to the results, at the initial stages of milling (typically 0–12 h), the structure consisted of a Ni solid solution and amorphous phase, and by the milling evolution, nanocrystalline martensite (B19′) and austenite (B2) phases were initially formed from the initial materials and then from the amorphous phase. It was found that by the milling development, the composition uniformity is increased, the inter-layer thickness is reduced, and the powders microhardness is initially increased, then reduced, and afterward re-increased. It was also realized that the thermal behavior of the alloyed powders and the structure of heat treated samples is considerably affected by the milling time

  2. Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    Energy Technology Data Exchange (ETDEWEB)

    Kad, B.K.

    1999-07-01

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

  3. Development of titanium alloys and surface treatments to increase the implants lifetime

    Directory of Open Access Journals (Sweden)

    Joan Lario-Femenía

    2016-12-01

    Full Text Available The population aging together with increase of life expectancy forces the development of new prosthesis which may present a higher useful life. The clinical success of implants is based on the osseointegration achievement. Therefore, metal implants must have a mechanical compatibility with the substituted bone, which is achieved through a combination of low elastic modulus, high flexural and fatigue strength. The improvement, in the short and long term, of the osseointegration depends on several factors, where the macroscopic design and dimensional, material and implant surface topography are of great importance. This article is focused on summarizing the advantages that present the titanium and its alloys to be used as biomaterials, and the development that they have suffered in recent decades to improve their biocompatibility. Consequently, the implants evolution has been recapitulated and summarized through three generations. In the recent years the interest on the surface treatments for metallic prostheses has been increased, the main objective is achieve a lasting integration between implant and bone tissue, in the shortest time possible. On this article various surface treatments currently used to modify the surface roughness or to obtain coatings are described it; it is worthy to mention the electrochemical oxidation with post-heat treated to modify the titanium oxide crystalline structure. After the literature review conducted for prepare this article, the ? titanium alloys, with a nanotubes surface of obtained by electrochemical oxidation and a subsequent step of heat treatment to obtain a crystalline structure are the future option to improve long term biocompatibility of titanium prostheses.

  4. The effect of substrate texture and oxidation temperature on oxide texture development in zirconium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Garner, A., E-mail: alistair.garner@manchester.ac.uk [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Frankel, P. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom); Partezana, J. [Westinghouse Electric Company, 1332 Beulah Road, Pittsburgh, PA 15235 (United States); Preuss, M. [Materials Performance Centre, University of Manchester, Grosvenor Street, Manchester, M17HS (United Kingdom)

    2017-02-15

    During corrosion of zirconium alloys a highly textured oxide is formed, the degree of this preferred orientation has previously been shown to be an important factor in determining the corrosion behaviour of these alloys. Two distinct experiments were designed in order to investigate the origin of this oxide texture development on two commercial alloys. Firstly, sheet samples of Zircaloy-4 were oxidised between 500 and 800 °C in air. The resulting monoclinic oxide texture strength was observed to decrease with increasing oxidation temperature. In a second experiment, orthogonal faces of Low Tin ZIRLO{sub ™} were oxidised in 360 °C water, providing different substrate textures but identical microstructures. The substrate texture was observed to have a negligible effect on the corrosion performance whilst the major orientation of both oxide phases was found to be independent of substrate orientation. It is concluded that the main driving force for oxide texture development in single-phase zirconium alloys is the compressive stress caused by the Zr−ZrO{sub 2} transformation. - Highlights: • Substrate orientation does not significantly affect oxide texture development. • Corrosion performance is independent of substrate texture. • Monoclinic oxide texture strength decreases with increasing oxidation temperature. • The main driving force for texture development is the oxidation-induced stress.

  5. Modeling of Stress Development During Thermal Damage Healing in Fiber-reinforced Composite Materials Containing Embedded Shape Memory Alloy Wires

    NARCIS (Netherlands)

    Bor, Teunis Cornelis; Warnet, Laurent; Akkerman, Remko; de Boer, Andries

    2010-01-01

    Fiber-reinforced composite materials are susceptible to damage development through matrix cracking and delamination. This article concerns the use of shape memory alloy (SMA) wires embedded in a composite material to support healing of damage through a local heat treatment. The composite material

  6. Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol

    Directory of Open Access Journals (Sweden)

    Rodiansono Rodiansono

    2014-03-01

    Full Text Available A very simple synthetic procedure was developed for the preparation of Ni-Sn alloy catalysts that were utilised for chemoselective hydrogenation of furfural, producing furfuryl alcohol almost exclusively. The mixture of nickel nanoparticles supported on aluminium hydroxide (R-Ni/AlOH and a solution containing tin was treated under hydrothermal condition, producing the as prepared nickel-tin alloy supported on aluminium hydroxide (Ni-Sn/AlOH. H2 treatment at range of temperature of 673-873 K for 1.5 h to the as prepared Ni-Sn/AlOH produced nanoporous Ni-Sn alloy catalysts. XRD patterns and SEM images revealed that the formation of Ni-Sn alloy of Ni3Sn and Ni3Sn2 phases and the transformation of crystalline gibbsite and bayerite into amorphous alumina were clearly observed after H2 treatment at 873 K. The formation of the Ni-Sn alloy may have played a key role in the enhancement of the chemoselectivity. © 2014 BCREC UNDIP. All rights reservedReceived: 1st September 2013; Revised: 26th November 2013; Accepted: 7th December 2013[How to Cite: Rodiansono, R., Hara, T., Ichikuni, N., Shimazu, S. (2014. Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol. Bulletin of Chemical Reaction Engineering & Catalysis, 9 (1: 53-59. (doi:10.9767/bcrec.9.1.5529.53-59][Permalink/DOI: http://dx.doi.org/10.9767/bcrec.9.1.5529.53-59

  7. A study on the Development of Zr-Ti-Mn-V-Ni hydrogen Storage Alloy for Ni-MH Rechargeable Battery

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong Myung; Jung, Jae Han; Lee, Sang Min; Lee, Jae Young [Department of Meterial Science and Engineering, Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1996-12-15

    The Zr-based AB{sub 5} type Laves phase hydrogen storage alloys have some promising properties, long cycle life, high discharge capacity, as electrode materials in reversible metal hydride batteries. However, when these alloys are used as negative electrode for battery, there is a problem that their rate capabilities are worse than those of commercialized AB{sub 5} type hydrogen storage alloys. In this work, we tried to develop the Zr-based AB type Laves phase hydrogen storage alloys which have high capacity and, especially, high rate capability (author). 21 refs., 2 tabs., 13 figs.

  8. Development of an efficient grain refiner for Al-7Si alloy and its modification with strontium

    Energy Technology Data Exchange (ETDEWEB)

    Kori, S.A.; Murty, B.S.; Chakraborty, M. [Indian Inst. of Technol., Kharagpur (India). Dept. of Metall. and Mater. Eng.

    2000-05-15

    The grain refining response of Al and Al-7Si alloy has been studied with various Al-Ti, Al-B and Al-Ti-B master alloys at different addition levels. The results show that Al-B and B rich Al-Ti-B master alloys cannot grain refine Al, while they are efficient grain refiners to Al-7Si alloy. The level of grain refinement saturates after 0.03% of Ti or B for most of the master alloys studied both at short and long holding times. The grain refining efficiency of some elements other than Ti and B on Al-7Si alloy has also been studied. Interestingly, all the elements studied (B, Cr, Fe, Mg, Ni, Ti and Zr) have resulted in some grain refinement of Al-7Si alloy at short holding time and have shown fading/poisoning on long holding, which increased in the order of B (no poisoning), Ti, Cr, Ni, Fe, Mg, Zr. Sr (0.02%) has been found to provide complete modification of the eutectic in Al-7Si alloy within 2 min, which is not lost even after long holding up to 120 min. Significant improvements in the mechanical properties have been obtained by a combination of grain refinement and modification to an extent that was not possible by either of them alone. (orig.)

  9. Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Balasubramanian, M.; Jayabalan, V.; Balasubramanian, V.

    2008-01-01

    Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level

  10. Developing mathematical models to predict tensile properties of pulsed current gas tungsten arc welded Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, M. [Department of Production Engineering, Sathyabama University, Old Mamallapuram Road, Chennai 600 119 (India)], E-mail: manianmb@rediffmail.com; Jayabalan, V. [Department of Manufacturing Engineering, Anna University, Guindy, Chennai 600 025 (India)], E-mail: jbalan@annauniv.edu; Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002 (India)], E-mail: visvabalu@yahoo.com

    2008-07-01

    Titanium (Ti-6Al-4V) alloy has gathered wide acceptance in the fabrication of light weight structures requiring a high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding process of titanium alloy is frequently gas tungsten arc (GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one need to carefully balance various pulse current parameters to arrive at an optimum combination. Hence, in this investigation an attempt has been made to develop mathematical models to predict tensile properties of pulsed current GTA welded titanium alloy weldments. Four factors, five level, central composite, rotatable design matrix is used to optimise the required number of experiments. The mathematical models have been developed by response surface method (RSM). The adequacy of the models has been checked by ANOVA technique. By using the developed mathematical models, the tensile properties of the joints can be predicted with 99% confidence level.

  11. Mechanical and corrosion properties of newly developed biodegradable Zn-based alloys for bone fixation.

    Science.gov (United States)

    Vojtěch, D; Kubásek, J; Serák, J; Novák, P

    2011-09-01

    In the present work Zn-Mg alloys containing up to 3wt.% Mg were studied as potential biodegradable materials for medical use. The structure, mechanical properties and corrosion behavior of these alloys were investigated and compared with those of pure Mg, AZ91HP and casting Zn-Al-Cu alloys. The structures were examined by light and scanning electron microscopy (SEM), and tensile and hardness testing were used to characterize the mechanical properties of the alloys. The corrosion behavior of the materials in simulated body fluid with pH values of 5, 7 and 10 was determined by immersion tests, potentiodynamic measurements and by monitoring the pH value evolution during corrosion. The surfaces of the corroded alloys were investigated by SEM, energy-dispersive spectrometry and X-ray photoelectron spectroscopy. It was found that a maximum strength and elongation of 150MPa and 2%, respectively, were achieved at Mg contents of approximately 1wt.%. These mechanical properties are discussed in relation to the structural features of the alloys. The corrosion rates of the Zn-Mg alloys were determined to be significantly lower than those of Mg and AZ91HP alloys. The former alloys corroded at rates of the order of tens of microns per year, whereas the corrosion rates of the latter were of the order of hundreds of microns per year. Possible zinc doses and toxicity were estimated from the corrosion behavior of the zinc alloys. It was found that these doses are negligible compared with the tolerable biological daily limit of zinc. Copyright © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  12. History of the development of zirconium alloys for use in nuclear reactors

    International Nuclear Information System (INIS)

    Rickover, H.G.; Geiger, L.D.; Lustman, B.

    1975-01-01

    The technical problems and the major decisions made during the early development of zirconium alloys for use in naval reactors are outlined. A summary is given of the development of commercial sources of supply for zirconium and hafnium metal over the period 1950 to 1965, and the problems encountered in obtaining zirconium needed for early naval prototype and shipboard reactors are identified. Steps taken in the Government procurement process are described and statistics on production amounts, prices, and inventory are included. Also included are the technical aspects associated with the development of zirconium for water-cooled nuclear reactors, beginning in early 1949 when the Bettis Atomic Power Laboratory was established as a part of the Naval Reactors Program. While in the course of the next 25 years, small-scale investigations were performed on other potential core structural materials such as stainless steel, niobium, aluminum, and beryllium, the pressure for continual development, improvement, and application of zirconium was predominant and unrelenting. (U.S.)

  13. Development and Validation of Capabilities to Measure Thermal Properties of Layered Monolithic U-Mo Alloy Plate-Type Fuel

    Science.gov (United States)

    Burkes, Douglas E.; Casella, Andrew M.; Buck, Edgar C.; Casella, Amanda J.; Edwards, Matthew K.; MacFarlan, Paul J.; Pool, Karl N.; Smith, Frances N.; Steen, Franciska H.

    2014-07-01

    The uranium-molybdenum (U-Mo) alloy in a monolithic form has been proposed as one fuel design capable of converting some of the world's highest power research reactors from the use of high enriched uranium to low enriched uranium. One aspect of the fuel development and qualification process is to demonstrate appropriate understanding of the thermal-conductivity behavior of the fuel system as a function of temperature and expected irradiation conditions. The purpose of this paper is to verify functionality of equipment installed in hot cells for eventual measurements on irradiated uranium-molybdenum (U-Mo) monolithic fuel specimens, refine procedures to operate the equipment, and validate models to extract the desired thermal properties. The results presented here demonstrate the adequacy of the equipment, procedures, and models that have been developed for this purpose based on measurements conducted on surrogate depleted uranium-molybdenum (DU-Mo) alloy samples containing a Zr diffusion barrier and clad in aluminum alloy 6061 (AA6061). The results are in excellent agreement with thermal property data reported in the literature for similar U-Mo alloys as a function of temperature.

  14. Vacuum hot-pressed beryllium and TiC dispersion strengthened tungsten alloy developments for ITER and future fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiang, E-mail: xliu@swip.ac.cn [Southwestern Institute of Physics, P.O. Box 432, Chengdu 610041, Sichuan (China); Chen, Jiming; Lian, Youyun; Wu, Jihong; Xu, Zengyu; Zhang, Nianman; Wang, Quanming; Duan, Xuro [Southwestern Institute of Physics, P.O. Box 432, Chengdu 610041, Sichuan (China); Wang, Zhanhong; Zhong, Jinming [Northwest Rare Metal Material Research Institute, CNMC, Ningxia Orient Group Co. Ltd.,No.119 Yejin Road, Shizuishan City, Ningxia,753000 (China)

    2013-11-15

    Beryllium and tungsten have been selected as the plasma facing materials of the ITER first wall (FW) and divertor chamber, respectively. China, as a participant in ITER, will share the manufacturing tasks of ITER first-wall mockups with the European Union and Russia. Therefore ITER-grade beryllium has been developed in China and a kind of vacuum hot-pressed (VHP) beryllium, CN-G01, was characterized for both physical, and thermo-mechanical properties and high heat flux performance, which indicated an equivalent performance to U.S. grade S-65C beryllium, a reference grade beryllium of ITER. Consequently CN-G01 beryllium has been accepted as the armor material of ITER-FW blankets. In addition, a modification of tungsten by TiC dispersion strengthening was investigated and a W–TiC alloy with TiC content of 0.1 wt.% has been developed. Both surface hardness and recrystallization measurements indicate its re-crystallization temperature approximately at 1773 K. Deuterium retention and thermal desorption behaviors of pure tungsten and the TiC alloy were also measured by deuterium ion irradiation of 1.7 keV energy to the fluence of 0.5–5 × 10{sup 18} D/cm{sup 2}; a main desorption peak at around 573 K was found and no significant difference was observed between pure tungsten and the tungsten alloy. Further characterization of the tungsten alloy is in progress.

  15. Investigations of linear contraction and shrinkage stresses development in hypereutectic al-si binary alloys

    Directory of Open Access Journals (Sweden)

    J. Mutwil

    2009-07-01

    Full Text Available Shrinkage phenomena during solidification and cooling of hypereutectic aluminium-silicon alloys (AlSi18, AlSi21 have been examined. A vertical shrinkage rod casting with circular cross-section (constant or fixed: tapered has been used as a test sample. Two type of experiments have been conducted: 1 on development of the test sample linear dimension changes (linear expansion/contraction, 2 on development of shrinkage stresses in the test sample. By the linear contraction experiments the linear dimension changes of the test sample and the metal test mould as well a temperature in six points of the test sample have been registered. By shrinkage stresses examination a shrinkage tension force and linear dimension changes of the test sample as well a temperature in three points of the test sample have been registered. Registered time dependences of the test bar and the test mould linear dimension changes have shown, that so-called pre-shrinkage extension has been mainly by mould thermal extension caused. The investigation results have shown that both: the linear contraction as well as the shrinkage stresses development are evident dependent on metal temperature in a warmest region the sample (thermal centre.

  16. Development of thermophysical calculator for stainless steel casting alloys by using CALPHAD approach

    Directory of Open Access Journals (Sweden)

    In-Sung Cho

    2017-11-01

    Full Text Available The calculation of thermophysical properties of stainless steel castings and its application to casting simulation is discussed. It is considered that accurate thermophysical properties of the casting alloys are necessary for the valid simulation of the casting processes. Although previous thermophysical calculation software requires a specific knowledge of thermodynamics, the calculation method proposed in the present study does not require any special knowledge of thermodynamics, but only the information of compositions of the alloy. The proposed calculator is based on the CALPHAD approach for modeling of multi-component alloys, especially in stainless steels. The calculator proposed in the present study can calculate thermophysical properties of eight-component systems on an iron base alloy (Fe-C-Si-Cr-Mn-Ni-Cu-Mo, and several Korean standard stainless steel alloys were calculated and discussed. The calculator can evaluate the thermophysical properties of the alloys such as density, heat capacity, enthalpy, latent heat, etc, based on full Gibbs energy for each phase. It is expected the proposed method can help casting experts to devise the casting design and its process easily in the field of not only stainless steels but also other alloy systems such as aluminum, copper, zinc, etc.

  17. Development of multilayer perceptron networks for isothermal time temperature transformation prediction of U-Mo-X alloys

    Energy Technology Data Exchange (ETDEWEB)

    Johns, Jesse M., E-mail: jesse.johns@pnnl.gov; Burkes, Douglas, E-mail: douglas.burkes@pnnl.gov

    2017-07-15

    In this work, a multilayered perceptron (MLP) network is used to develop predictive isothermal time-temperature-transformation (TTT) models covering a range of U-Mo binary and ternary alloys. The selected ternary alloys for model development are U-Mo-Ru, U-Mo-Nb, U-Mo-Zr, U-Mo-Cr, and U-Mo-Re. These model's ability to predict 'novel' U-Mo alloys is shown quite well despite the discrepancies between literature sources for similar alloys which likely arise from different thermal-mechanical processing conditions. These models are developed with the primary purpose of informing experimental decisions. Additional experimental insight is necessary in order to reduce the number of experiments required to isolate ideal alloys. These models allow test planners to evaluate areas of experimental interest; once initial tests are conducted, the model can be updated and further improve follow-on testing decisions. The model also improves analysis capabilities by reducing the number of data points necessary from any particular test. For example, if one or two isotherms are measured during a test, the model can construct the rest of the TTT curve over a wide range of temperature and time. This modeling capability reduces the cost of experiments while also improving the value of the results from the tests. The reduced costs could result in improved material characterization and therefore improved fundamental understanding of TTT dynamics. As additional understanding of phenomena driving TTTs is acquired, this type of MLP model can be used to populate unknowns (such as material impurity and other thermal mechanical properties) from past literature sources.

  18. Path E alloys: ferritic material development for magnetic fusion energy applications

    International Nuclear Information System (INIS)

    Holmes, J.J.

    1980-09-01

    The application of ferritic materials in irradiation environments has received greatly expanded attention in the last few years, both internationally and in the United States. Ferritic materials are found to be resistant to irradiation damage and have in many cases superior properties to those of AISI 316. It has been shown that for magnetic fusion energy applications the low thermal expansion behavior of the ferritic alloy class will result in lower thermal stresses during reactor operation, leading to significantly longer ETF operating lifetimes. The Magnetic Fusion Energy Program therefore now includes a ferritic alloy option for alloy selection and this option has been designated Path E

  19. The Current Status of Hydrogen Storage Alloy Development for Electrochemical Applications

    Science.gov (United States)

    Young, Kwo-hsiung; Nei, Jean

    2013-01-01

    In this review article, the fundamentals of electrochemical reactions involving metal hydrides are explained, followed by a report of recent progress in hydrogen storage alloys for electrochemical applications. The status of various alloy systems, including AB5, AB2, A2B7-type, Ti-Ni-based, Mg-Ni-based, BCC, and Zr-Ni-based metal hydride alloys, for their most important electrochemical application, the nickel metal hydride battery, is summarized. Other electrochemical applications, such as Ni-hydrogen, fuel cell, Li-ion battery, air-metal hydride, and hybrid battery systems, also have been mentioned. PMID:28788349

  20. Development and Evaluation of Wide Clearance Braze Joints in Gamma Prime Alloys.

    Science.gov (United States)

    1982-03-01

    process , it also cleans crack surfaces, and this opens a way to repair the very costly parts. Since the alloys contain aluminum and titanium , post- weld ...assembly was comr Let ,d by weld tacking the ends of the T-bar with a TIG torch. Sufficient T-bars of each parent alloy were prepared so that each surface...fluorocarbon cleaning process (FCP). For the right filler metal combination (Ren6 80 with D 15 alloy ) joint tensile strengths rivalled the base metal

  1. Study of the structure and development of the set of reference materials of composition and structure of heat resisting nickel and intermetallic alloys

    Directory of Open Access Journals (Sweden)

    E. B. Chabina

    2016-01-01

    Full Text Available Relevance of research: There are two sizes (several microns and nanodimensional of strengthening j'-phase in single-crystal heat resisting nickel and intermetallic alloys, used for making blades of modern gas turbine engines (GTD. For in-depth study of structural and phase condition of such alloys not only qualitative description of created structure is necessary, but quantitative analysis of alloy components geometrical characteristics. Purpose of the work: Development of reference material sets of heat resisting nickel and intermetallic alloy composition and structure. Research methods: To address the measurement problem of control of structural and geometrical characteristics of single-crystal heat resisting and intermetallic alloys by analytical microscopy and X-ray diffraction analysis the research was carried out using certified measurement techniques on facilities, entered in the Register of Measurement Means of the Russian Federation. The research was carried out on microsections, foils and plates, cut in the plane {100}. Results: It is established that key parameters, defining the properties of these alloys are particle size of strengthening j' -phase, the layer thickness of j-phase between them and parameters of phases lattice. Metrological requirements for reference materials of composition and structure of heat resisting nickel and intermetallic alloys are formulated. The necessary and sufficient reference material set providing the possibility to determine the composition and structure parameters of single-crystal heat resisting nickel and intermetallic alloys is defined. The developed RM sets are certified as in-plant reference materials. Conclusion: The reference materials can be used for graduation of spectral equipment when conducting element analysis of specified class alloys; for calibration of means of measuring alloy structure parameters; for measurement of alloys phases lattice parameters; for structure reference pictures

  2. Development of Ti-12Mo-3Nb alloy for biomedical application; Desenvolvimento da liga Ti-12Mo-3Nb para aplicacao biomedica

    Energy Technology Data Exchange (ETDEWEB)

    Panaino, J.V.P.; Gabriel, S.B., E-mail: josevicentepanaino@hotmail.co [Centro Universidade de Volta Redonda (UNIFOA), RJ (Brazil); Mei, P. [Universidade Estadual de Campinas (DEMa/UNICAMP), SP (Brazil). Dept. de Materiais; Brum, M.V. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais; Nunes, C.A. [Universidade de Sao Paulo (EEL/USP), Lorena, SP (Brazil). Escola de Engenharia

    2010-07-01

    The titanium alloys are quite satisfactory for biomedical applications due to their physical, mechanical and biological properties. Recent studies focuses on the development of beta type titanium alloys, composed of toxic elements (Nb, Mo, Ta ,...), because they have more advantages than alpha and alpha + beta (Ti- 6Al-4V) alloys such as lower modulus of elasticity, better plasticity and, moreover, the process variables can be controlled to produce selected results. This project focused on the development and characterization of Ti-12Mo-3Nb alloy in the condition 'as cast' and after thermomechanical treatment. The material was characterized in different conditions by X-ray diffraction, optical microscopy, microhardness measurements and elasticity modulus. The results showed that the forged Ti-12Mo-3Nb alloy showed the best combination of properties, being a promising candidate for use as implant. (author)

  3. Development of new zirconium based alloys for burn-up extension of light water reactor fuels, (1)

    International Nuclear Information System (INIS)

    Isobe, Takeshi; Matsuo, Yutaka

    1992-01-01

    Steam corrosion tests and tensile were conducted to investigate the effects of alloying elements such as Sn, Nb, Fe, Cr, Mo and V, and the mechanical properties of Nb-containing Zr-base alloys. The corrosion resistance of Zr-base alloys in comparison to Zr'y-4 was significantly improved by the reduction of the Sn content by 0.5 wt% and by a small addition of Nb (about 0.05 to 0.2 wt%). However, the decrease in solute Sn atoms degraded mechanical properties. The increase of the total content of Fe and Cr from 0.3 to 0.7 wt% improved the mechanical properties without affecting the corrosion resistance. The decrease of the Fe/Cr ratio from 6.0 to 0.5 increased the corrosion resistance. Small addition of Mo and/or V resulted in a further improvement of mechanical properties. Based on these experiments, three Nb-containing Zr-base alloys with equivalent mechanical properties and superior corrosion resistance to Zr'y-4 were developed. (author)

  4. Tungsten wire--nickel base alloy composite development. Contractor report, 1 Jun 1974--29 Feb 1976

    International Nuclear Information System (INIS)

    Brentnall, W.D.; Moracz, D.J.

    1976-03-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed, and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W--Hf--C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/m 2 (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics

  5. Development of new positive-grid alloy and its application to long-life batteries for automotive industry

    Science.gov (United States)

    Furukawa, Jun; Nehyo, Y.; Shiga, S.

    Positive-grid corrosion and its resulting creep or growth is one of the major causes of the failure of automotive lead-acid batteries. The importance of grid corrosion and growth is increasing given the tendency for rising temperatures in the engine compartments of modern vehicles. In order to cope with this situation, a new lead alloy has been developed for positive-grids by utilizing an optimized combination of lead-calcium-tin and barium. In addition to enhanced mechanical strength at high temperature, the corrosion-resistance of the grid is improved by as much as two-fold so that the high temperature durability of batteries using such grids has been demonstrated in both hot SAE J240 tests and in field trials in Japan and Thailand. A further advantage of the alloy is its recycleability compared with alloys containing silver. The new alloy gives superior performance in both 12-V flooded and 36-V valve-regulated lead-acid (VRLA) batteries.

  6. Development of an alternative route for recycling AA2050 aluminum alloy by powder metallurgy

    International Nuclear Information System (INIS)

    Guido, V.; Oliveira, A.C. de; Travessa, D.N.; Cardoso, K.R.

    2014-01-01

    This paper presents an alternative solid state route to recycling AA2050 aeronautical aluminium alloy chips. The first stage in the recycling process, reported in this work, is the obtainment of the alloy powder by high energy ball milling to subsequent cold pressing and hot extrusion. The process started with the cleaning of chips with the aim of contaminant removing from machining process and transport, followed by the high energy ball milling to result in the AA2050 alloy powder. The powder obtained was characterized by laser size particle analysis, scanning electron microscopy (SEM), X-Ray diffraction (DRX) and inductively coupled plasma atomic emission spectroscopy (ICP-AES). The results show the feasibility of obtaining a powder having appropriate particle size and chemical composition in accordance with the specification for alloy. (author)

  7. Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

    Science.gov (United States)

    Yin, Zhangzhang

    Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

  8. DEVELOPMENT OF LASER CLADDING WEAR-RESISTANT COATING ON TITANIUM ALLOYS

    OpenAIRE

    RUILIANG BAO; HUIJUN YU; CHUANZHONG CHEN; BIAO QI; LIJIAN ZHANG

    2006-01-01

    Laser cladding is an advanced surface modification technology with broad prospect in making wear-resistant coating on titanium alloys. In this paper, the influences of laser cladding processing parameters on the quality of coating are generalized as well as the selection of cladding materials on titanium alloys. The microstructure characteristics and strengthening mechanism of coating are also analyzed. In addition, the problems and precaution measures in the laser cladding are pointed out.

  9. Recent Developments and Research Progress on Friction Stir Welding of Titanium Alloys: An Overview

    Science.gov (United States)

    Karna, Sivaji; Cheepu, Muralimohan; Venkateswarulu, D.; Srikanth, V.

    2018-03-01

    Titanium and its alloys are joined by various welding processes. However, Fusion welding of titanium alloys resulted solidification problems like porosity, segregation and columnar grains. The problems occurred in conventional welding processes can be resolved using a solid state welding i.e. friction stir welding. Aluminium and Magnesium alloys were welded by friction stir welding. However alloys used for high temperature applications such as titanium alloys and steels are arduous to weld using friction stir welding process because of tool limitations. Present paper summarises the studies on joining of Titanium alloys using friction stir welding with different tool materials. Selection of tool material and effect of welding conditions on mechanical and microstructure properties of weldments were also reported. Major advantage with friction stir welding is, we can control the welding temperature above or below β-transus temperature by optimizing the process parameters. Stir zone in below beta transus condition consists of bi-modal microstructure and microstructure in above β-transus condition has large prior β- grains and α/β laths present in the grain. Welding experiments conducted below β- transus condition has better mechanical properties than welding at above β-transus condition. Hardness and tensile properties of weldments are correlated with the stir zone microstructure.

  10. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    International Nuclear Information System (INIS)

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some σ phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs

  11. Development of solid-state joining technology of dissimilar metals using amorphous metastable alloy powders

    International Nuclear Information System (INIS)

    Lee, Min Ku; Rhee, Chang Kyu; Uhm, Young Rang; Park, Jin Ju; Lee, Jeong Gu; Kim, Gwang Ho; Hong, Sung Mo; Lee, Jong Geuk; Kim, Kyoung Ho

    2007-04-01

    Many nuclear components such as nozzles, steam generator, pipes, condensers, and heat exchangers require a realization of the reliable and high-performance joining or welding between the dissimilar metals or alloys, despite the fact that their melting points, thermal expansion coefficients and physical properties are quite different from each other. The conventional arc welding processes (SMAW, TIG), however, which is currently used as a welding process for NPP components, have not met the requirements of obtaining a reliable and high-quality dissimilar joints, as demonstrated from a number of the previously reported accidents or material failures in the welded joints. This originates from the various weaknesses of the arc welding processes (more than 1700 .deg. C) such as high residual stresses which is sensitive to SCC, porous or deformed joint structures, a formation of grain-coarsened HAZ and an induced degradation of the base metals in the vicinity of the joint. Moreover, they are not applicable to a joining of the dissimilar metals when their melting point or mechanical/physical properties are quite different. In this research, the low-temperature joining (700 .deg. C - 800 .deg. C) and simultaneously strong diffusion bonding technologies between the dissimilar Ti and Cu metals have been developed for the applications to the dissimilar joints of various nuclear tube components

  12. Development of a non-explosive release actuator using shape memory alloy wire.

    Science.gov (United States)

    Yoo, Young Ik; Jeong, Ju Won; Lim, Jae Hyuk; Kim, Kyung-Won; Hwang, Do-Soon; Lee, Jung Ju

    2013-01-01

    We have developed a newly designed non-explosive release actuator that can replace currently used release devices. The release mechanism is based on a separation mechanism, which relies on segmented nuts and a shape memory alloy (SMA) wire trigger. A quite fast and simple trigger operation is made possible through the use of SMA wire. This actuator is designed to allow a high preload with low levels of shock for the solar arrays of medium-size satellites. After actuation, the proposed device can be easily and instantly reset. Neither replacement, nor refurbishment of any components is necessary. According to the results of a performance test, the release time, preload capacity, and maximum shock level are 50 ms, 15 kN, and 350 G, respectively. In order to increase the reliability of the actuator, more than ten sets of performance tests are conducted. In addition, the proposed release actuator is tested under thermal vacuum and extreme vibration environments. No degradation or damage was observed during the two environment tests, and the release actuator was able to operate successfully. Considering the test results as a whole, we conclude that the proposed non-explosive release actuator can be applied reliably to intermediate-size satellites to replace existing release systems.

  13. Development of liquid-nitrogen-cooling friction stir spot welding for AZ31 magnesium alloy joints

    Science.gov (United States)

    Wu, Dong; Shen, Jun; Zhou, Meng-bing; Cheng, Liang; Sang, Jia-xing

    2017-10-01

    A liquid-nitrogen-cooling friction stir spot welding (C-FSSW) technology was developed for welding AZ31 magnesium alloy sheets. The liquid-nitrogen cooling degraded the deformability of the welded materials such that the width of interfacial cracks increased with increasing cooling time. The grain size of the stirred zone (SZ) and the heat-affected zone (HAZ) of the C-FSSW-welded joints decreased, whereas that of the thermomechanically affected zone (TMAZ) increased with increasing cooling time. The maximum tensile shear load of the C-FSSW-welded joints welded with a cooling time of 5 or 7 s was larger than that of the friction stir spot welding (FSSW)-welded joint, and the tensile shear load decreased with increasing cooling time. The microhardness of the C-FSSW-welded joints was greater than that of the FSSW-welded joint. Moreover, the microhardness of the SZ and the HAZ of the C-FSSW-welded joints increased, whereas that of the TMAZ decreased, with increasing cooling time.

  14. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  15. Effect of rolling reduction on the development of rolling and recrystallization textures in Al-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Endou, S; Inagaki, H [Shonan Inst. of Tech., Fujisawashi (Japan)

    2002-07-01

    In order to investigate the effect of Mg content on the development of the rolling textures in Al pure Al, Al-3% Mg alloy and Al-5% Mg alloy were cold rolled by varying rolling reductions up to 97%. Their rolling textures were investigated by the orientation distribution function analysis. The extent of work hardening introduced by cold rolling was estimated by the hardness measurements. It was found that, at all rolling reductions, the main orientations of the rolling textures depended strongly on the Mg content. In pure Al, {l_brace}123{r_brace} left angle 634 right angle was always the main orientation, whereas {l_brace}112{r_brace} left angle 111 right angle was most strong in the Al-3%Mg alloy. In the Al-5% Mg alloy, the development of both {l_brace}123{r_brace} left angle 634 right angle and {l_brace}112{r_brace} left angle 111 right angle were strongly suppressed, whereas {l_brace}110{r_brace} left angle 112 right angle developed remarkably. In pure Al, most of the texture development occurred at the later half of work hardening, i.e. at rolling reductions above 70%. With increasing Mg content, rolling texture tended to develop already at lower rolling reductions. Dynamic recovery, which occurred at very high rolling reductions, suppressed the development of the rolling textures. All these results strongly suggested that the formation of dislocation cell structures and shear banding are origins of the formation of these rolling textures. On annealing these specimens at 450 C for 30 min, recrystallization textures developed only in specimens having strong rolling textures, i. e. in the specimens cold rolled more than 70%. {l_brace}100{r_brace} left angle 001 right angle developed only in pure Al and in the Al-3% Mg ally, in which {l_brace}123{r_brace} left angle 634 right angle and {l_brace}112{r_brace} left angle 111 right angle were strong in the rolling textures. Recrystallization textures of the Al-5% Mg alloy was wather random. Its main orientation, {l

  16. Development and characterization of monolithic fuel miniplate alloy U-2.5Zr-7.5Nb, coated in zircaloy

    International Nuclear Information System (INIS)

    Machado, Geraldo Correa

    2014-01-01

    The autocthonal production of nuclear fuel in Brazil for test and research reactors is restricted to MTR (Material Test Reactor) fuel type dispersion plate, using U3Si2 alloy, coated and dispersed in aluminum, developed by IPEN-SP for use in IEA-R1 reactor. Moreover, the UO 2 fuel rod type for power reactors is manufactured by Rezende (RJ) with a German technology by INB under license. Currently, Brazil is performing two programs of developing reactors. Currently, Brazil is developing two reactors. One of them is the development, by CNEN, the Brazilian Multipurpose Reactor (RMB), for testing, research and radioisotope production. The other one is the development a power reactor for naval propulsion, conducted by the Brazilian Navy. This dissertation presents the development and characterization of monolithic fuel miniplate alloy U-2.5Zr-7.5Nb, coated in zircaloy (ZRY), on a laboratory scale. Due to its innovative features and properties, this fuel can be used as fuel in both test reactors, research and producing radioisotopes for power reactors as small and medium sizes. Thus, this high potential fuel can be used in domestic reactors currently under development. The development of monolithic fuel plate type is made using the technique called 'picture-frame' where a sandwich composed of a monolith alloy U-2.5Zr- 7.5Nb coupled to a frame and coated sheets of Zry is obtained. The alloy U-2.5Zr-7.5Nb was obtained by melting in an induction furnace and then was cast into rectangular ingots of graphite, thus achieving an ingot with approximate dimensions of 170 x 50 x 60 mm. The obtained ingot was hot rolled at 850 ºC, with a 50 % reduction in thickness, in order to refine the raw structure of fusion. Samples cut from the alloy U-2.5Zr-7.5Nb, with dimensions 20 x 20 x 6 mm were placed in frames and plates Zry and joined by TIG (Tungsten Inert Gas) under an atmosphere of argon, obtaining a set of 10 mm thick, 45 mm wide and 100 mm long. The sandwiches were hot rolled to

  17. Development and properties of Ti–In binary alloys as dental biomaterials

    International Nuclear Information System (INIS)

    Wang, Q.Y.; Wang, Y.B.; Lin, J.P.; Zheng, Y.F.

    2013-01-01

    The objective of this study is to investigate the effect of alloying element indium on the microstructure, mechanical properties, corrosion behavior and in vitro cytotoxicity of Ti–In binary alloys, with the addition of 1, 5, 10 and 15 at.% indium. The phase constitution was studied by optical microscopic observation and X-ray diffraction measurements. The mechanical properties were characterized by tension and microhardness tests. Potentiodynamic polarization measurements were employed to investigate the corrosion behavior in artificial saliva solutions with and without fluoride. In vitro cytotoxicity was conducted by using L929 and NIH 3T3 mouse fibroblast cell lines, with commercially pure Ti (CP–Ti, ASTM grade 2) as negative control. All of the binary Ti–In alloys investigated in this work were found to have higher strength and microhardness than CP–Ti. Electrochemical results showed that Ti–In alloys exhibited the same order of magnitude of passivation current densities with CP–Ti in artificial saliva solutions. With the presence of NaF, Ti–10In and Ti–15In showed transpassive behavior and lower current densities at high potentials. All experimental Ti–In alloys showed good cytocompatibility, at the same level as CP–Ti. The addition of indium to titanium was effective on increasing the strength and microhardness, without impairing its good corrosion resistance and cytocompatibility. - Highlights: ► The addition of In into Ti can increase the mechanical property. ► Ti-In alloys exhibited similar passivation behavior with CP-Ti. ► Ti-In alloys had good cytocompatibility comparable with CP-Ti. ► Ti-10In and Ti-15In showed transpassive baheviour with the addition of NaF

  18. The Development of an In-Situ TEM Technique for Studying Corrosion Behavior as Applied to Zirconium-Based Alloys

    Science.gov (United States)

    Harlow, Wayne

    Zirconium-based alloys are a commonly used material for nuclear fuel rod cladding, due to its low neutron cross section and good corrosion properties. However, corrosion is still a limiting factor in fuel rod lifespan, which restricts burn up levels, and thus efficiency, that can be achieved. While long-term corrosion behavior has been studied through both reactor and autoclave samples, the oxide nucleation and growth behavior has not been extensively studied. This work develops a new technique to study the initial stages of corrosion in zirconium-based alloys and the microstructural effects on this process by developing an environmental cell system for the TEM. Nanoscale oxidation parameters are developed, as is a new FIB technique to support this method. Precession diffraction is used in conjunction with in-situ TEM to observe the initial stages of corrosion in these alloys, and oxide thickness is estimated using low-loss EELS. In addition, the stress stabilization of tetragonal ZrO 2 is explored in the context of sample preparation for TEM. It was found that in-situ environmental TEM using an environmental cell replicates the oxidation behavior observed in autoclaved samples in both oxide structure and phases. Utilizing this technique, it was shown that cracking of the oxide layer in zirconium-based alloys is related to oxide relaxation, and not thermal changes. The effect of secondary phase particles on oxidation behavior did not present significant results, however a new method for studying initial oxidation rates using low-loss EELS was developed.

  19. Development and application of high-precision laser welding technology for manufacturing Ti alloy frames of glasses

    International Nuclear Information System (INIS)

    Kim, S. S.; Yang, M. S.; Kim, W. K.; Lee, D. Y.; Kim, J. M.; Leem, B. C.; Shin, J. S.; Lee, D. H.

    1999-12-01

    The research and development efforts of the high precision laser welding technology for manufacturing titanium alloy frames of glasses. For this purpose, laser welding device with the high beam quality is designed and fabricated, which consists of a optical fiber transmission part, a welding monitoring part and a welding controller. The welding nozzle and holding fixtures for manufacturing titanium and shape memory alloy frames of glasses. Titanium and shape memory alloy frames of glasses to be developed were experimentally manufactured by utilizing the laser welding using the optical fiber of GI 400 μm. As a result, the seam welding with the bead width of 0.3 mm or less and the weld penetration of 0.3-0.4mm could be accomplished. The fundamental technology was established through design of welding jigs with a variety of configurations and adequate welding conditions. Also, for the purpose to enable the companies participating in this project to commercialize the developed technology acceleratedly, a training program for the engineers belonging to such companies was conducted along with the technology transfer through joint experiments with the engineers. (author)

  20. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    International Nuclear Information System (INIS)

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-01-01

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B 2 intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  1. Recent developments in corrosion-resistant metallic alloys for construction of seawater pumps

    International Nuclear Information System (INIS)

    Glover, T.J.

    1988-01-01

    The location of power stations, refineries, and chemical plants on the coasts, the massive growth in desalination plants in the Middle East, and the growth of the North Sea offshore industry in the past 10 years have substantially increased the quantity of seawater being handled. Conveying this seawater from the sea to locations within the plant for cooling or desalting purposes requires many pumps, which traditionally have been constructed from cast iron, Ni-Resist, gunmetal, bronze, and stainless steel. The majority of these materials have given an adequate cost-to-life performance. The choice of materials for seawater pumps is continually growing; this article discusses the most likely choices commercially available: high-strength cupronickels; duplex stainless steels; high-alloy austenitic stainless steels; high-nickel alloys; and titanium and its alloys

  2. Metals Technology for Aerospace Applications in 2020: Development of High Temperature Aluminum Alloys For Aerospace Applications

    Science.gov (United States)

    Dicus, Dennis (Technical Monitor); Starke, Edgar A., Jr.

    2003-01-01

    The role of trace additions on the nucleation and stability of the primary strengthening phase, omega, is of paramount importance for the enhancement of mechanical properties for moderate temperature application of Al-Cu-Mg-(Ag) alloys. In order to better understand the competition for solute, which governs the microstructural evolution of these alloys, a series of Al-Cu-Mg-Si quaternary alloys were prepared to investigate the role of trace Si additions on the nucleation of the omega phase. Si additions were found to quell omega nucleation in conjunction with the enhanced matrix precipitation of competing phases. These initial results indicate that it is necessary to overcome a critical Mg/Si ratio for omega precipitation, rather than a particular Si content.

  3. Developments in nanocrystalline magnetic alloys for industry; Alliages magnetiques nanocristallins industriels. Etat de l'art et evolution

    Energy Technology Data Exchange (ETDEWEB)

    Waeckerle, T.; Cremer, P. [Imphy Ugine Precision, 92 - Paris la Defense (France); Gautard, D. [Mecagis, 45 - Amilly (France)

    2003-10-01

    The French industrial production of nanocrystalline precursor ribbon (Imphy Ugine Precision - IUP) and nanocrystalline wound cores (Mecagis) is now mature, promoting then one of the first worldwide provider in this market. Recent progress in ribbon elaboration will provide large increase of industrial efficiency, leading the cost of a nanocrystalline solution to be closed to the cost of a ferrite solution. The precise study and control of magnetoelastic energy allowed the production scattering to be reduced, the alloy to be weakly dependant on external stresses (production, packaging, thermal dilatation), further promoting the performances. Whatever the alloy is very brittle in the nanocrystalline state, some improvements are using or are going around this intrinsic behaviour, and are now developed: powder core for low dissipative filtering, cut core for storage and strong power transformation, wound cores from ribbon nano-crystallized with high stresses during annealing, for the storage and current metering. (authors)

  4. Development of advanced NI alloy substrates with high percentage of cube texture for biaxially oriented YBCO coated tapes

    International Nuclear Information System (INIS)

    HongLi Suo; Yue Zhao; MangMang Gao; Min Liu; YongHua Zhu; PeiKuo Gao; JianHong Wang; Lin Ma; RuiFen Fan; Yuan Ji; MeiLing Zhou

    2009-01-01

    The improvement of mechanical and magnetic properties of textured NiW alloy tapes is considered as a main challenge for RABiTS substrates in coated conductors. The present paper summaries the successful development of several textured NiW substrate tapes with high W contents as well as advanced NiW composite substrates with high strength and reduced magnetization in our previous works. The fabrication process of these tapes and their characterizations are presented in detail. The results on the texture quality and mechanical properties as well as on the magnetic behaviour of these tapes are promising in view of the future application in coated conductor and constitute an alternative to the well known Ni5W alloy substrates. (au)

  5. Development of medical guide wire of Cu-Al-Mn-base superelastic alloy with functionally graded characteristics.

    Science.gov (United States)

    Sutou, Yuji; Omori, Toshihiro; Furukawa, Akihisa; Takahashi, Yukinori; Kainuma, Ryosuke; Yamauchi, Kiyoshi; Yamashita, Shuzo; Ishida, Kiyohito

    2004-04-15

    A new type of medical guide wire with functionally graded hardness from the tip to the end was developed with the use of Cu-Al-Mn-based alloys. The superelasticity (SE) of the Cu-Al-Mn-based alloys in the tip is drastically improved by controlling the grain size, whereas the end of the wire is hardened using bainitic transformation by aging at around 200-400 degrees C. Therefore, the tip of the guide wire shows a superelasticity and its end has high stiffness. This guide wire with functionally graded characteristics shows excellent pushability and torquability, superior to that of the Ni-Ti guide wire. Copyright 2004 Wiley Periodicals, Inc.

  6. Development of bonding techniques for cryogenic components (2). HIP bonding between Cu Alloys and Ti, cryogenic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru; Ouchi, Nobuo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Tsuchiya, Yoshinori; Nakajima, Hideo [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2003-03-01

    Several joints between dissimilar materials are required in the superconducting (SC) magnet system of SC linear accelerator or fusion reactor, Pure titanium (Ti) is one of candidate materials for a jacket of SC coil of fusion reactor because Ti is non-magnetic material and has a feature that its thermal expansion is similar to SC material in addition to good corrosion resistance and workability. Also, Ti does not require strict control of environment during reaction heat treatment of SC material. Copper (Cu) or Cu-alloy is used in electrical joints and cryogenic stainless steel (SS) is used in cryogenic pipes. Therefore, it is necessary to develop new bonding techniques for joints between Ti, Cu, and SS because jacket, electrical joint and cryogenic pipe have to be bonded each other to cool SC coils. Japan Atomic Energy Research Institute (JAERI) has started to develop dissimilar material joints bonded by hot isostatic pressing (HIP), which can bring a high strength joint with good tolerance and can applied to a large or complex geometry device. HIP conditions for Cu-Ti, Cu alloy-Ti, Cu alloy-SS were investigated in this study and most stable HIP condition were evaluated by microscopic observation, tensile and bending tests at room temperature. (author)

  7. Complete Status Report Documenting Development of Friction Stir Welding for Joining Thin Wall Tubing of ODS Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bunn, Jeffrey R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    The development of friction stir welding (FSW) for joining thin sections of the advanced oxide dispersion strengthened (ODS) 14YWT ferritic alloy was initiated in Fuel Cycle Research and Development (FCRD), now the Nuclear Technology Research and Development (NTRD), in 2015. The first FSW experiment was conducted in late FY15 and successfully produced a bead-on-plate stir zone (SZ) on a 1 mm thick plate of 14YWT (SM13 heat). The goal of this research task is to ultimately demonstrate that FSW is a feasible method for joining thin wall (0.5 mm thick) tubing of 14YWT.

  8. Initial Development in Joining of ODS Alloys Using Friction Stir Welding

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Weiju [ORNL; Feng, Zhili [ORNL

    2007-08-01

    Solid-state welding of oxide-dispersion-strengthened (ODS) alloy MA956 sheets using friction stir welding (FSW) was investigated. Butt weld was successfully produced. The weld and base metals were characterized using optical microscopy, scanning electronic microscopy, transmission electronic microscopy, and energy dispersion x-ray spectrum. Microhardness mapping was also conducted over the weld region. Analyses indicate that the distribution of the strengthening oxides was preserved in the weld. Decrease in microhardness of the weld was observed but was insignificant. The preliminary results seem to confirm the envisioned feasibility of FSW application to ODS alloy joining. For application to Gen IV nuclear reactor heat exchanger, further investigation is suggested.

  9. Development of a dispersion strengthened copper alloy using a MA-HIP method

    Directory of Open Access Journals (Sweden)

    T. Yamada

    2016-12-01

    Full Text Available A new Cu-Al alloy was fabricated by a MA-HIP method for application to the heat sink materials of divertors. With the increase in MA time, the grain size and Vickers hardness decreased and increased, respectively. At MA time of 32hrs, the hardness of the alloy was comparable to that of Glidcop® although the grain size was much larger. X-ray diffractometry, electrical resistivity measurements and STEM-EDS analyses suggested precipitation of Al-rich phase by MA for 32hrs followed by HIP.

  10. Fiscal 1999 achievement report on regional consortium research and development project. Regional consortium research and development of energy in its 1st year (Research and development of technologies for development and manufacture of magnesium alloys for cast and forged automotive parts); 1999 nendo jidosha muke chutanko buhin magnesium gokin no kaihatsu oyobi sono kako gijutsu no kenkyu kaihatsu seika hokokusho. 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The research and development efforts aim to use more magnesium alloys of high performance aboard passenger cars. In the research and development of magnesium alloys for die-casting, studies are conducted about 14 kinds of alloys with their heat treatment properties improved, all based on an Mg-9%Zn-4.5%Al-0.6%Ca alloy which is expected to be excellent in resistance to heat and corrosion. In the development of forging-oriented high-strength magnesium alloys to be excellent in withstanding a hot working process, tractive characteristics superior to those of a forged 6061 aluminum material are obtained from an annealed ZK31 alloy. In the development of a high-performance heat-resistant magnesium alloy die-casting technology, it is found that an injection speed higher than that used for the existing alloys is necessary to achieve a product quality which is sound. This is true for all heat-resistant alloys except the ZAC series. Furthermore, technologies are developed which involve the forging of high-performance magnesium alloys, high-precision high-speed wet cutting, surface reforming of the environmentally friendly type, laser beam welding, etc. (NEDO)

  11. Search for promising compositions for developing new multiphase casting alloys based on Al-Cu-Mg matrix using thermodynamic calculations and mathematic simulation

    Science.gov (United States)

    Zolotorevskii, V. S.; Pozdnyakov, A. V.; Churyumov, A. Yu.

    2012-11-01

    A calculation-experimental study is carried out to improve the concept of searching for new alloying systems in order to develop new casting alloys using mathematical simulation methods in combination with thermodynamic calculations. The results show the high effectiveness of the applied methods. The real possibility of selecting the promising compositions with the required set of casting and mechanical properties is exemplified by alloys with thermally hardened Al-Cu and Al-Cu-Mg matrices, as well as poorly soluble additives that form eutectic components using mainly the calculation study methods and the minimum number of experiments.

  12. Advances in titanium alloys

    International Nuclear Information System (INIS)

    Seagle, S.R.; Wood, J.R.

    1993-01-01

    As described above, new developments in the aerospace market are focusing on higher temperature alloys for jet engine components and higher strength/toughness alloys for airframe applications. Conventional alloys for engines have reached their maximum useful temperature of about 1000 F (540 C) because of oxidation resistance requirements. IMI 834 and Ti-1100 advanced alloys show some improvement, however, the major improvement appears to be in gamma titanium aluminides which could extend the maximum usage temperature to about 1500 F (815 C). This puts titanium alloys in a competitive position to replace nickel-base superalloys. Advanced airframe alloys such as Ti-6-22-22S, Beta C TM , Ti-15-333 and Ti-10-2-3 with higher strength than conventional Ti-6-4 are being utilized in significantly greater quantities, both in military and commercial applications. These alloys offer improved strength with little or no sacrifice in toughness and improved formability, in some cases. Advanced industrial alloys are being developed for improved corrosion resistance in more reducing and higher temperature environments such as those encountered in sour gas wells. Efforts are focused on small precious metal additions to optimize corrosion performance for specific applications at a modest increase in cost. As these applications develop, the usage of titanium alloys for industrial markets should steadily increase to approach that for aerospace applications. (orig.)

  13. Fabrication Technological Development of the Oxide Dispersion Strengthened Alloy MA957 for Fast Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hamilton, Margaret L.; Gelles, David S.; Lobsinger, Ralph J.; Johnson, Gerald D.; Brown, W. F.; Paxton, Michael M.; Puigh, Raymond J.; Eiholzer, Cheryl R.; Martinez, C.; Blotter, M. A.

    2000-02-28

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report.

  14. Development of elastic properties of Cu-based shape memory alloys during martensitic transformation

    Czech Academy of Sciences Publication Activity Database

    Novák, Václav; Landa, Michal; Šittner, Petr

    2004-01-01

    Roč. 115, - (2004), s. 363 ISSN 1155-4339 Institutional research plan: CEZ:AV0Z1010914 Keywords : Cu-based shape memory alloy s * elastic properties * elastic constants * modelling Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.294, year: 2004

  15. Development of cube textured Ni-W alloy substrates used for coated conductors

    DEFF Research Database (Denmark)

    Suo, Hongli; Ma, Lin; Gao, Mangmang

    2014-01-01

    It is considered as a challenge for RABiTS route to get cube textured Ni-W alloy substrates with high mechanical and magnetic properties for coated conductors. The works of our group in recent years are summarized about different Ni-W substrates with high W content and composite tapes made by RABiTS...

  16. Preliminary Development of a Unified Viscoplastic Constitutive Model for Alloy 617 with Special Reference to Long Term Creep Behavior

    International Nuclear Information System (INIS)

    Sham, Sam; Walker, Kevin P.

    2008-01-01

    The expected service life of the Next Generation Nuclear Plant is 60 years. Structural analyses of the Intermediate Heat Exchanger (IHX) will require the development of unified viscoplastic constitutive models that address the material behavior of Alloy 617, a construction material of choice, over a wide range of strain rates. Many unified constitutive models employ a yield stress state variable which is used to account for cyclic hardening and softening of the material. For low stress values below the yield stress state variable these constitutive models predict that no inelastic deformation takes place which is contrary to experimental results. The ability to model creep deformation at low stresses for the IHX application is very important as the IHX operational stresses are restricted to very small values due to the low creep strengths at elevated temperatures and long design lifetime. This paper presents some preliminary work in modeling the unified viscoplastic constitutive behavior of Alloy 617 which accounts for the long term, low stress, creep behavior and the hysteretic behavior of the material at elevated temperatures. The preliminary model is presented in one-dimensional form for ease of understanding, but the intent of the present work is to produce a three-dimensional model suitable for inclusion in the user subroutines UMAT and USERPL of the ABAQUS and ANSYS nonlinear finite element codes. Further experiments and constitutive modeling efforts are planned to model the material behavior of Alloy 617 in more detail

  17. Grain refinement of Al wrought alloys with newly developed AlTiC master alloys; Kornfeinung von Al-Knetlegierungen mit neu entwickelten AlTiC-Vorlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, W. [Vereinigte Aluminium-Werke AG, Bonn (Germany). Forschung und Entwicklung

    2000-10-01

    AlTiC master alloys are a new grain refiner type to produce an equiaxed grain structure of cast extrusion and rolling ingots. These master alloys contain Ti carbides which act as nucleants of the {alpha} solid solution during solidification. The TiC content is lower than the TiB{sub 2} content of the industrial proved AlTiB master alloys. Benefits of the AlTiC master alloys are the low agglomeration tendency of the Ti carbides in the melt and that no Zr poisoning takes place. Despite of the low Ti carbide content the grain refinement performance can be very efficient, if low melt temperatures during casting will be used and as result of this a sufficient constitutional supercooling at the solidification front is achieved. (orig.)

  18. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  19. Alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  20. Development of high-strength aluminum alloys for basket in transport and storage cask for high burn-up spent fuel

    International Nuclear Information System (INIS)

    Maeguchi, T.; Sakaguchi, Y.; Kamiwaki, Y.; Ishii, M.; Yamamoto, T.

    2004-01-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has developed high-strength borated aluminum alloys (high-strength B-Al alloys), suitable for application to baskets in transport and storage casks for high burn-up spent fuels. Aluminum is a suitable base material for the baskets due to its low density and high thermal conductivity. The aluminum basket would reduce weight of the cask, and effectively release heat generated by spent fuels. MHI had already developed borated aluminum alloys (high-toughness B-Al alloy), and registered them as ASME Code Case ''N-673''. However, there has been a strong demand for basket materials with higher strength in the case of MSF (Mitsubishi Spent Fuel) casks for high-burn up spent fuels, since the basket is required to stand up to higher stress at higher temperature. The high-strength basket material enables the design of a compact cask under a limitation of total size and weight. MHI has developed novel high-strength B-Al alloys which meet these requirements, based on a new manufacturing process. The outline of mechanical and metallurgical characteristics of the high-strength B-Al alloys is described in this paper

  1. Microstructural development from interdiffusion and reaction between U−Mo and AA6061 alloys annealed at 600° and 550 °C

    Energy Technology Data Exchange (ETDEWEB)

    Perez, E., E-mail: Emmanuel.Perez@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Keiser, D.D., E-mail: dennis.keiser@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Sohn, Y.H., E-mail: yongho.sohn@ucf.edu [Department of Materials Science and Engineering, University of Central Florida, 4000 Central Florida Blvd., Orlando, FL 32816 (United States)

    2016-08-15

    The U.S. Material Management and Minimization Reactor Conversion Program is developing low enrichment fuel systems encased in Al-alloy for use in research and test reactors. Monolithic fuel plates have local regions where the U−Mo fuel plate may come into contact with the Al-alloy 6061 (AA6061) cladding. This results in the development of interdiffusion zones with complex microstructures with multiple phases. In this study, the microstructural development of diffusion couples, U−7 wt%Mo, U−10 wt%Mo, and U−12 wt%Mo vs. AA6061, annealed at 600 °C for 24 h and at 550 °C for 1, 5, and 20 h, were analyzed by scanning electron microscopy with x-ray energy dispersive spectroscopy. The microstructural development and kinetics were compared to diffusion couples U−Mo vs. high purity Al and binary Al−Si alloys. The diffusion couples developed complex interaction regions where phase development was influenced by the alloying additions of the AA6061. - Highlights: • Diffusion couples of U−7Mo, U−10Mo, and U−12Mo vs. AA6061 were analyzed by SEM with XEDS. • The couples were annealed at 600 °C for 24 h and at 550 °C for 1, 5 and 20 h. • The interaction regions were more complex than those in diffusion couples of U−Mo vs. high purity Al and Al−Si alloys. • Analysis showed that the alloying additions of the AA6061 were present in the interaction regions. • Phase development was significantly influenced by the alloying additions of the AA6061.

  2. High temperature niobium alloys

    International Nuclear Information System (INIS)

    Wojcik, C.C.

    1991-01-01

    Niobium alloys are currently being used in various high temperature applications such as rocket propulsion, turbine engines and lighting systems. This paper presents an overview of the various commercial niobium alloys, including basic manufacturing processes, properties and applications. Current activities for new applications include powder metallurgy, coating development and fabrication of advanced porous structures for lithium cooled heat pipes

  3. On the Effects of Hot Forging and Hot Rolling on the Microstructural Development and Mechanical Response of a Biocompatible Ti Alloy

    Science.gov (United States)

    Okazaki, Yoshimitsu

    2012-01-01

    Zr, Nb, and Ta as alloying elements for Ti alloys are important for attaining superior corrosion resistance and biocompatibility in the long term. However, note that the addition of excess Nb and Ta to Ti alloys leads to higher manufacturing cost. To develop low-cost manufacturing processes, the effects of hot-forging and continuous-hot-rolling conditions on the microstructure, mechanical properties, hot forgeability, and fatigue strength of Ti-15Zr-4Nb-4Ta alloy were investigated. The temperature dependences with a temperature difference (ΔT) from β-transus temperature (Tβ) for the volume fraction of the α- and β-phases were almost the same for both Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys. In the α-β-forged Ti-15Zr-4Nb-4Ta alloy, a fine granular α-phase structure containing a fine granular β-phase at grain boundaries of an equiaxed α-phase was observed. The Ti-15Zr-4Nb-4Ta alloy billet forged at Tβ-(30 to 50) °C exhibited high strength and excellent ductility. The effects of forging ratio on mechanical strength and ductility were small at a forging ratio of more than 3. The maximum strength (σmax) markedly increased with decreasing testing temperature below Tβ. The reduction in area (R.A.) value slowly decreased with decreasing testing temperature below Tβ. The temperature dependences of σmax for the Ti-15Zr-4Nb-4Ta and Ti-6Al-4V alloys show the same tendency and might be caused by the temperature difference (ΔT) from Tβ. It was clarified that Ti-15Zr-4Nb-4Ta alloy could be manufactured using the same manufacturing process as for previously approved Ti-6Al-4V alloy, taking into account the difference (ΔT) between Tβ and heat treatment temperature. Also, the manufacturing equivalency of Ti-15Zr-4Nb-4Ta alloy to obtain marketing approval of implants was established. Thus, it was concluded that continuous hot rolling is useful for manufacturing α-β-type Ti alloy.

  4. Preirradiation microstructrual development designed to minimize properties degradation during irradiation in austentic alloys

    International Nuclear Information System (INIS)

    Maziasz, P.J.; Roche, T.K.

    1981-01-01

    The first-generation Prime Candidate Alloy (PCA) for the austenitic stainless steel class of alloys for application as a Magnet Fusion Energy (MFE) first-wall material is a 14 Cr-16 Ni-0.25 Ti modification of Type 316 stainless steel. A key parameter for material performance is wall lifetime. The ability of the material to resist swelling and resist embrittlement during irradiation is important to longer wall lifetimes. The microstructure that evolves during irradiation is primarily responsible for both the swelling and embrittlement responses, and helium plays a central role in this microstructural evolution. This paper indicated how preirradiation microstructures that employ control of MC precipitation and dislocation density are designed and produced for fusion application of PCA

  5. Development of fabrication technology for low activation vanadium alloys as fusion blanket structural materials

    International Nuclear Information System (INIS)

    Nagasaka, T.; Muroga, T.; Fukumoto, K.; Watanabe, H.; Grossbeck, M.L.; Chen, J.M.

    2005-01-01

    High purity vanadium alloy products, such as plates, wires and tubes, were fabricated from reference high-purity V-4Cr-4Ti ingots designated as NIFS-HEAT, by using technologies applicable to industrial scale fabrication. Impurity behavior during breakdown, and its effect on mechanical properties were investigated. It was revealed that mechanical properties of the products were significantly improved by the control of Ti-C, N, O precipitation induced during the processes. (author)

  6. Development and modeling of hot tearing test in TIG welding of aluminum alloy 6056

    OpenAIRE

    Niel , Aurélie; Fras , Gilles; Deschaux-Beaume , Frédéric; Bordreuil , Cyril

    2010-01-01

    International audience; TIG welding process is widely used in the aeronautic industry. However, the increase of productivity which generally require an increase of welding speed is limited by the appearance of defects, such as hot tearing. This study focuses on the analysis of hot tearing in TIG welding on a 6056 aluminum alloy, used in aircraft manufacturing. Thanks to the developpement of an original hot tearing test and to numerical simulation of welding process, the influence of various p...

  7. Development of various welding techniques for refractory and reactive metals and alloys

    International Nuclear Information System (INIS)

    Tonpe, Sunil; Saibaba, N.

    2016-01-01

    Nuclear Fuel Complex (NFC), Hyderabad, India with its excellent manufacturing facilities, produces nuclear fuel and structural components for nuclear reactors. NFC has taken up the challenging job of production of various critical components made out of refractory and reactive metals and alloys for nuclear and aerospace applications as an indigenization import substitute program. Refractory metals are prime candidates for many high temperature aerospace components because of refractory metal's high melting points and inherent creep resistance. The use of refractory metals is often limited because of their poor room temperature properties, inadequate oxidation resistance at elevated temperatures, difficulties associated with joining or welding etc. These advanced materials demand stringent requirement with respect to chemistry, dimensional tolerances, mechanical and metallurgical properties. This paper discusses in detail various welding techniques adopted in NFC for refractory and reactive metals and alloys such as Nb, Zr, Ti, Ta, Zircaloy, Titanium-half alloy etc. to manufacture various components and assemblies required for nuclear and aerospace applications

  8. Report on the FY 1999 research survey on the development of high ductile chromium alloys; 1999 nendo koensei kuromu gokin no kaihatsu ni kansuru kenkyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The R and D of chromium alloys had been conducted till about the 1970s, which brought the unfavorable results. That's why chromium alloys are brittle at normal temperature and difficult in processing. However, the technology development in recent years review them. The development is earnestly desired also of the materials exceeding the Ni base super alloys which are heat resistant materials for power generation. Cr is rich as resource and light-weighted, and the oxidation film is stable and self-restorational at high temperature. The alloys are excellent in processability at normal temperature and excellent also in toughness. The nitrogen content is strongly concerned with brittleness and intergranular fracture at normal temperature. Therefore, Cr alloys were trially manufactured by the HIP sintering/hot forging method using electrolytic Cr powder with high-purity (99.99%) and low-nitrogen (10ppm) to study a possibility of improving brittleness at normal temperature, mechanical properties at high temperature, oxidation resistance, high-temperature corrosion resistance, etc. A variety of excellent characteristics of Cr alloys were made clear. However, also made clear were the problems: strength is low at normal temperature/high temperature; screw process is impossible because of high notch sensibility; those are not almighty high-temperature corrosion resistant materials. Further efforts should be exerted for the commercialization. (NEDO)

  9. New developments in irradiation-induced microstructural evolution of austenitic alloys and their consequences on mechanical properties

    International Nuclear Information System (INIS)

    Garner, F.A.; Brager, H.R.; Hamilton, M.L.; Dodd, R.A.; Porter, D.L.

    1985-01-01

    A survey is presented of recent development in the study of radiation-induced changes in the microstructure of austenitic structural alloys that occur in fission reactors. The associated macroscopic consequences of these changes on both mechanical properties and dimensional stability are also reviewed. It is anticipated that some changes will occur in these phenomena as a result of the differences inherent in fission and fusion neutron spectra, but relevant data obtained to date do not indicate that the effects of helium and several other transmutation-related changes will be large. 78 refs., 12 figs

  10. The development of industrial production of high alloy steel intended for the electronuclear industries and its effect on fine steelmaking

    International Nuclear Information System (INIS)

    Vieillard-Baron, B.

    1977-01-01

    The aim is to show how the high alloy steel manufacturers in France attempted to meet increasing demand by the electronuclear industries by the design and development at moderate cost and within a rather short period, of high level products intended to meet specific requirements. In this prospect, the qualitative and quantitative requirements are determined, the evolutions of the working methods connected to the design and manufacture of steel products are analysed. The economic implications which resulted and a few examples of the manufacture of particularly well suited products are evoked [fr

  11. A quantitative phase field model for hydride precipitation in zirconium alloys: Part I. Development of quantitative free energy functional

    International Nuclear Information System (INIS)

    Shi, San-Qiang; Xiao, Zhihua

    2015-01-01

    A temperature dependent, quantitative free energy functional was developed for the modeling of hydride precipitation in zirconium alloys within a phase field scheme. The model takes into account crystallographic variants of hydrides, interfacial energy between hydride and matrix, interfacial energy between hydrides, elastoplastic hydride precipitation and interaction with externally applied stress. The model is fully quantitative in real time and real length scale, and simulation results were compared with limited experimental data available in the literature with a reasonable agreement. The work calls for experimental and/or theoretical investigations of some of the key material properties that are not yet available in the literature

  12. Research and development of basic technologies for next generation industries, 'high-performance crystalline controlled alloys'. Evaluation on final research and development (first report); Jisedai sangyo kiban gijutsu kenkyu kaihatsu. Koseino kessho seigyo gokin (saishu kenkyu kaihatsu hyoka 1)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1989-05-01

    The present research work has been performing research and development of the following alloys: (1) 'single crystalline alloy' , the entire alloy being composed of one crystal eliminating crystalline boundaries as an ultra heat resistant alloy with emphasis placed on improvement in particularly the creep properties, and 'particle dispersion strengthened alloy', in which ultrafine particles of oxides are dispersed uniformly; and (2) 'ultra heat resistant and tough alloy' targeted at high-temperature toughness by using Ni-group allowing ultra plasticity forging processing by micronizing crystal particles, as an ultra plastic and highly tough alloy having better processibility than conventional alloys, and 'light-weight highly tough alloy' aimed at achieving light weight and high toughness by using Ti-group. Achievements derived from the present research and development may be summarized as follows: in alloy development, alloys having performance of the world's highest level or equivalent have been developed; a manufacturing technology to make products with complex shapes has been established by using the alloy material manufacturing technology and the alloy materials developed therefrom, where prototype components of such shapes as turbine blades and turbine disks for jet engines were fabricated successfully; and the big fruit obtained was that a large number of technological experiences were acquired from this research and development. (NEDO)

  13. High resolution transmission electron microscopy study on the development of nanostructured precipitates in Al-Cu obtained by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-Villalba, L.S., E-mail: luzgomez@geo.ucm.es [Materials Science and Engineering Department, Universidad Carlos III de Madrid, Leganes, Madrid (Spain); Instituto de Geociencias-(CSIC-UCM), Madrid (Spain); Delgado, M.L.; Ruiz-Navas, E.M. [Materials Science and Engineering Department, Universidad Carlos III de Madrid, Leganes, Madrid (Spain)

    2012-01-16

    Highlights: Black-Right-Pointing-Pointer Development of defect structures and nanoprecipitates after 10 h of mechanical alloying in Al-Cu system. Black-Right-Pointing-Pointer Defects act as nucleation sites of the {epsilon}Al{sub 2}Cu{sub 3} phase. Black-Right-Pointing-Pointer Incoherent and semicoherent precipitates are identified by TEM-HRTEM. Black-Right-Pointing-Pointer Moire patterns are associated to the {epsilon}Al{sub 2}Cu{sub 3} phase. - Abstract: Aluminum alloy 2014 is used to obtain nanostructured powders via mechanical alloying. The evolution of the diffusion processes is observed by the development of defect structures and nanoprecipitates after 10 h of milling. The characterization includes analytical and high resolution transmission electron microscopy. Dislocations associated with different Al/Cu ratio affect the material. These defects act as nucleation sites where precipitates of the {epsilon}Al{sub 2}Cu{sub 3} hexagonal phase have been identified. Moire fringes show the interference of {l_brace}1 1 1{r_brace}{sub Al} with {l_brace}10{sup -}10{r_brace}{sub {epsilon}Al{sub 2Cu{sub 3}}} glide planes and locally small shifts of 1/3{l_brace}1 1 1{r_brace}{sub Al} and 1/3{l_brace}10{sup -}10{r_brace}{sub {epsilon}Al{sub 2Cu{sub 3}}}. Changes in the Al/Cu ratio lead to the formation of other solid solutions identified in the Cu rich area and could correspond to transition phases.

  14. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  15. Development of aero-space structural Ni3Al-based alloys for service at temperature above 1000 oC in air without protection coating

    International Nuclear Information System (INIS)

    Kablov, E.N.; Buntushkin, V.P.; Povarova, K.B.; Kasanskaya, N.K.

    2001-01-01

    The principles of alloying are developed for alloys based on the γ' phase Ni 3 Al and realized for the design of a high-temperature alloy VKNA-1V destined for a wide range of 'hot' GTE articles (e.g., flaps, nozzle vanes, turbine rotor blades, elements of flame tubes, and other complex thin-wall articles) produced by vacuum investment casting. Owing to a fortunate combination of the selected boron-free alloying system (Ni-AI-Cr-W-Mo-Zr-C), the presence of a ductile structure constituent such as nickel-based γ solid solution (∼10 wt%) and directed columnar or single crystal structure the alloy is characterized by high ductility at room (El=14-35 %), middle and high temperatures (El=18-31 % at 673-1473 K), by a melting temperature (solidus) as high as T m = 1613 K, a density of at most 7930 kg /m 3 , high short term and long term strength at temperatures 1273-1573 K (σ 100 =110 MPa at 1373 K). Alloy has a high oxidation resistance at temperatures up to 1573 K and is resistant to stress corrosion and general atmospheric corrosion. New VKNA-1V Ni 3 Al-based alloy with equiaxed grained, directional solidification (DS), or single crystal structures can be produced by conventional cast processes used for investment casting of nickel superalloys, including the process of high-gradient DS. Compared to nickel analogs, the alloy is relatively cheap and do not need in protective coating up to 1573 K in air. (author)

  16. Development of graded Ni-YSZ composite coating on Alloy 690 by Pulsed Laser Deposition technique to reduce hazardous metallic nuclear waste inventory.

    Science.gov (United States)

    Sengupta, Pranesh; Rogalla, Detlef; Becker, Hans Werner; Dey, Gautam Kumar; Chakraborty, Sumit

    2011-08-15

    Alloy 690 based 'nuclear waste vitrification furnace' components degrade prematurely due to molten glass-alloy interactions at high temperatures and thereby increase the volume of metallic nuclear waste. In order to reduce the waste inventory, compositionally graded Ni-YSZ (Y(2)O(3) stabilized ZrO(2)) composite coating has been developed on Alloy 690 using Pulsed Laser Deposition technique. Five different thin-films starting with Ni80YSZ20 (Ni 80 wt%+YSZ 20 wt%), through Ni60YSZ40 (Ni 60 wt%+YSZ 40 wt%), Ni40YSZ60 (Ni 40 wt%+YSZ 60 wt%), Ni20YSZ80 (Ni 20 wt%+YSZ 80 wt%) and Ni0YSZ100 (Ni 0 wt%+YSZ 100 wt%), were deposited successively on Alloy 690 coupons. Detailed analyses of the thin-films identify them as homogeneous, uniform, pore free and crystalline in nature. A comparative study of coated and uncoated Alloy 690 coupons, exposed to sodium borosilicate melt at 1000°C for 1-6h suggests that the graded composite coating could substantially reduced the chemical interactions between Alloy 690 and borosilicate melt. Copyright © 2011 Elsevier B.V. All rights reserved.

  17. Development of Zr-containing advanced reduced-activation alloy (ARAA) as structural material for fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    Chun, Y.B., E-mail: borobang@gmail.com [Nuclear Materials Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kang, S.H. [Nuclear Materials Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Lee, D.W. [Nuclear Fusion Engineering Development Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, S. [National Fusion Research Institute, Daejeon (Korea, Republic of); Jeong, Y.H. [Nuclear Materials Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Żywczak, A. [AGH University of Science and Technology, Academic Centre of Materials and Nanotechnology, Kraków (Poland); Rhee, C.K. [Nuclear Materials Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-11-01

    Highlights: • Creep and impact resistances of reduced activation ferritic–martensitic steel are enhanced by the addition of Zr. • A 5 ton scale heat of Zr containing RAFM steel, ARAA, has been produced for material property evaluation. • The physical, thermal, magnetic and mechanical properties of ARAA are quite similar to those of Eurofer 97. - Abstract: Korea has developed an advanced reduced-activation alloy (ARAA) as a structural material for helium-cooled ceramic reflector test blanket module (HCCR-TBM) applications. The present paper describes the history of alloy development and the properties of ARAA, which has been produced at a 5 t scale using vacuum induction melting and electro-slag re-melting methods. ARAA is a 9Cr–1.2W based ferritic–martensitic steel with 0.01 wt.% Zr. The mechanical properties, thermal properties and physical and magnetic properties of ARAA show similar temperature dependencies to those observed for Eurofer 97. However, ARAA exhibits a much longer creep–rupture time than conventional RAFM steel, which suggests a positive effect on Zr addition. The enhanced creep strength of ARAA by the addition of Zr is attributed to the reduced temperature-dependence of the yield strength.

  18. Development of bonding techniques of W and Cu-alloys for plasma facing components of fusion reactor with HIP method

    International Nuclear Information System (INIS)

    Saito, S.; Fukaya, K.; Ishiyama, S.; Eto, M.; Sato, K.; Akiba, M.

    1998-01-01

    W (tungsten) and Cu (copper)-alloys, like oxygen free high thermal conductivity (OFHC)-copper or dispersion strengthened (DS)-copper, are candidate materials for plasma facing components(PFC) of TOKAMAK type fusion reactor as armor tile and heat sink, respectively. However, PFC are exposed to cyclic high heat load and heavy irradiation by 14 MeV neutrons. Under these conditions, thermal stresses at bonding interface and irradiation damage will decrease the bonding strength between W and Cu alloys. Therefore, it is necessary to develop a reliable bonding techniques in order to make PFC with enough integrity. We have applied the hot isostatic press (HIP) method to bond W with Cu-alloys. In this experiments, to optimize HIP bonding conditions, four point bending tests were performed for different bonding conditions at temperatures from R.T. to 873 K and we obtained an optimum HIP bonding condition for W and OFHC-Cu as 1273 SK x 2 hours x 98 ∼ 147 MPa. Tensile tests were also performed at the same temperature range. The tensile strength of the bonded W / Cu was almost equal to that of OFHC Cu which was HIPed at the same conditions. Tensile specimens were broken at the bonding interface or OFHC-Cu side. Bonding tests of W and DS-Cu showed that HIP was not successful because tungsten oxide was produced at the bonding interface and residual stresses were not relaxed. Therefore, it was concluded that some insert materials will be needed to bond W and DS-Cu. (author)

  19. Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

    Science.gov (United States)

    Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

    1992-01-01

    The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

  20. Advances in the Development of Processing - Microstructure Relations for Titanium Alloys (Postprint)

    Science.gov (United States)

    2016-05-06

    slope of the groove at its symmetry plane (= tan , Figure 3b), and A is defined as follows: TRg DVMC TkB D 2 C A , (3) In Equation (3), C denotes the...955 C. At both temperatures, the slope m (= tan ) was measured as ~0.35. Input data at the lower and higher temperatures comprised the values of the...Superplasticity in High Strength Ti Alloys", Z. fur Metallkunde, 86 (1995), 643-650. 26. S.V. Zherebtsov, G.A. Salishchev, R.M. Galeyev, O.R. Valiakhmetov

  1. Development of Bi-Sb-Te ternary alloy with compositionally graded structure

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, A; Ohta, T

    1997-07-01

    Compositionally graded p-type Bi-Sb-Te thermoelectric material was synthesized by PIES (Pulverized and Intermixed Elements Sintering) method. The materials consisted of three segmented regions of different alloy composition, i.e., y = 0.8/0.825/0.9 in (Bi{sub 2}Te{sub 3}){sub 1{minus}y} (Sb{sub 2}Te{sub 3}){sub y} system. It was found that the electrical power output of the compositionally graded material was larger than that of the best single composition material when the temperature difference was the designed value.

  2. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Young, W.R.

    1984-01-01

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  3. Ultrahigh temperature intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  4. Development of heat treated Zr-2.5% Nb alloy tubes for pressure tubes

    International Nuclear Information System (INIS)

    Saibaba, N.; Jha, S.K.; Tonpe, S.

    2011-01-01

    Zr-2.5% Nb alloy is the candidate material for pressure tubes of Pressurized Heavy Water Reactors (PHWR), and are manufactured in cold working condition while heat treated pressure tubes are used in RBMK and FUGEN type of reactors. The diametral creep of these tubes is the life limiting factor. This paper presents the extensive work carried out for the optimization of process parameters to manufacture heat treated Zr-2.5% Nb pressure tubes. Extensive dilactometry study was carried out to establish the transus temperature for the alloy and the effect of soaking temperature and cooling rate on the microstructure was characterized. On the basis of the study, water quenching (at 883 deg C) in the a b region with 20-25% primary a phase was selected, further cold worked, aged and finally autoclaved. Mechanical properties of the finished tubes were found to be comparable to the cold worked route. Large number of full sized tubes of about 700 - 800 mm long was produced to establish the repeatability. (author)

  5. Development of a New Ferrous Aluminosilicate Refractory Material for Investment Casting of Aluminum Alloys

    Science.gov (United States)

    Yuan, Chen; Jones, Sam; Blackburn, Stuart

    2012-12-01

    Investment casting is a time-consuming, labour intensive process, which produces complex, high value-added components for a variety of specialised industries. Current environmental and economic pressures have resulted in a need for the industry to improve current casting quality, reduce manufacturing costs and explore new markets for the process. Alumino-silicate based refractories are commonly used as both filler and stucco materials for ceramic shell production. A new ceramic material, norite, is now being produced based on ferrous aluminosilicate chemistry, having many potential advantages when used for the production of shell molds for casting aluminum alloy. This paper details the results of a direct comparison made between the properties of a ceramic shell system produced with norite refractories and a typical standard refractory shell system commonly used in casting industry. A range of mechanical and physical properties of the systems was measured, and a full-scale industrial casting trial was also carried out. The unique properties of the norite shell system make it a promising alternative for casting aluminum based alloys in the investment foundry.

  6. Borated aluminum alloy manufacturing technology

    International Nuclear Information System (INIS)

    Shimojo, Jun; Taniuchi, Hiroaki; Kajihara, Katsura; Aruga, Yasuhiro

    2003-01-01

    Borated aluminum alloy is used as the basket material of cask because of its light weight, thermal conductivity and superior neutron absorbing abilities. Kobe Steel has developed a unique manufacturing process for borated aluminum alloy using a vacuum induction melting method. In this process, aluminum alloy is melted and agitated at higher temperatures than common aluminum alloy fabrication methods. It is then cast into a mold in a vacuum atmosphere. The result is a high quality aluminum alloy which has a uniform boron distribution and no impurities. (author)

  7. Microstructural development under interrupted hot deformation and the mechanical properties of a cast Mg–Gd–Y–Zr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Zhenyu [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Yang, Xuyue [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Institute for Materials Microstructure, Central South University, Changsha 410083 (China); Yang, Yi; Zhang, Zhirou; Zhang, Duxiu; Li, Yi [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Sakai, Taku [UEC Tokyo (The University of Electro-Communications), Chofu, Tokyo 182-8585 (Japan)

    2016-01-15

    Microstructural development under interrupted hot deformation of a cast Mg–Gd–Y–Zr alloy was investigated by optical microscopy (OM) and electron backscattering diffraction (EBSD) technology and the resultant mechanical properties were detected through tensile tests at room temperature. Ultrafine grains (UFGs) were remarkably developed under the condition of interrupted hot forging, resulting in an improvement of ambient mechanical properties. The basal texture was weakened by an effective increase of the volume fraction of UFGs under interrupted hot forging. These resulted in an improvement of tensile ductility with little or no drop in strength, i.e. the volume fraction of UFGs was raised from 30% to 70%, leading to an increase of the ambient tensile elongation from 15% to 23%.

  8. Challenges and Progress in the Development of High-Temperature Shape Memory Alloys Based on NiTiX Compositions for High-Force Actuator Applications

    Science.gov (United States)

    Padula, Santo, II; Bigelow, Glen; Noebe, Ronald; Gaydosh, Darrell; Garg, Anita

    2006-01-01

    Interest in high-temperature shape memory alloys (HTSMA) has been growing in the aerospace, automotive, process control, and energy industries. However, actual materials development has seriously lagged component design, with current commercial NiTi alloys severely limited in their temperature capability. Additions of Pd, Pt, Au, Hf, and Zr at levels greater than 10 at.% have been shown to increase the transformation temperature of NiTi alloys, but with few exceptions, the shape memory behavior (strain recovery) of these NiTiX systems has been determined only under stress free conditions. Given the limited amount of basic mechanical test data and general lack of information regarding the work attributes of these materials, a program to investigate the mechanical behavior of potential HTSMAs, with transformation temperatures between 100 and 500 C, was initiated. This paper summarizes the results of studies, focusing on both the practical temperature limitations for ternary TiNiPd and TiNiPt systems based on the work output of these alloys and the ability of these alloys to undergo repeated thermal cycling under load without significant permanent deformation or "walking". These issues are ultimately controlled by the detwinning stress of the martensite and resistance to dislocation slip of the individual martensite and austenite phases. Finally, general rules that govern the development of useful, high work output, next-generation HTSMA materials, based on the lessons learned in this work, will be provided

  9. Study of the developed precipitates in Al-0.63Mg-0.37Si-0.5Cu (wt.%) alloy by using DSC and TEM techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gaber, A. [Physics Department, Faculty of Science, Assiut University (Egypt)]. E-mail: gaberaf@acc.aun.edu.eg; Ali, A. Mossad [Physics Department, Faculty of Science, Assiut University (Egypt); Matsuda, K. [Faculty of Engineering, University of Toyama (Japan); Kawabata, T. [Faculty of Engineering, University of Toyama (Japan); Yamazaki, T. [Faculty of Engineering, University of Toyama (Japan); Ikeno, S. [Faculty of Engineering, University of Toyama (Japan)

    2007-04-25

    Heat treatable Al-Mg-Si containing Cu alloys can be strengthened by the precipitation of the nano-scale metastable precipitates. In order to follow the precipitation sequence in balanced Al-1 mass%Mg{sub 2}Si containing 0.5 mass%Cu during continuous heating, differential scanning calorimetry (DSC) was performed. Analysis of non-isothermal DSC scans at various heating rates were carried out to evaluate the overall activation energies associated with the precipitation processes and, therefore, the mechanism of the developed precipitates has been characterized. The most important developed precipitates that assist the strength of the alloy are random, Q' and {beta}' precipitates. According to the obtained activation energies, the kinetics of the evolved Q'-precipitates could be controlled by the diffusion of Mg, Si and Cu in the crystal lattice of the alloy. Both conventional and high resolution transmission electron microscopy (HRTEM) were utilized to confirm the obtained results.

  10. Laser Nitriding of the Newly Developed Ti-20Nb-13Zr at.% Biomaterial Alloy to Enhance Its Mechanical and Corrosion Properties in Simulated Body Fluid

    Science.gov (United States)

    Hussein, M. A.; Kumar, A. Madhan; Yilbas, Bekir S.; Al-Aqeeli, N.

    2017-11-01

    Despite the widespread application of Ti alloy in the biomedical field, surface treatments are typically applied to improve its resistance to corrosion and wear. A newly developed biomedical Ti-20Nb-13Zr at.% alloy (TNZ) was laser-treated in nitrogen environment to improve its surface characteristics with corrosion protection performance. Surface modification of the alloy by laser was performed through a Nd:YAG laser. The structural and surface morphological alterations in the laser nitrided layer were investigated by XRD and a FE-SEM. The mechanical properties have been evaluated using nanoindentation for laser nitride and as-received samples. The corrosion protection behavior was estimated using electrochemical corrosion analysis in a physiological medium (SBF). The obtained results revealed the production of a dense and compact film of TiN fine grains (micro-/nanosize) with 9.1 µm below the surface. The mechanical assessment results indicated an improvement in the modulus of elasticity, hardness, and resistance of the formed TiN layer to plastic deformation. The electrochemical analysis exhibited that the surface protection performance of the laser nitrided TNZ substrates in the SBF could be considerably enhanced compared to that of the as-received alloy due to the presence of fine grains in the TiN layer resulting from laser nitriding. Furthermore, the untreated and treated Ti-20Nb-13Zr alloy exhibited higher corrosion resistance than the CpTi and Ti6Al4V commercial alloys. The improvements in the surface hardness and corrosion properties of Ti alloy in a simulated body obtained using laser nitriding make this approach a suitable candidate for enhancing the properties of biomaterials.

  11. Regularities in development of surface cracks in low-alloy steel under asymmetric cyclic bending

    International Nuclear Information System (INIS)

    Letunov, V.I.; Shul'ginov, B.S.; Plundrova, I.; Vajnshtok, V.A.; Kramarenko, I.V.

    1985-01-01

    Semielliptical cracks in low-alloy 09g2 and 12gn2mfayu steels are studied for regularities of their growth. It is shown that the growth rate of the semielliptical crack at the preset ΔK and R values is higher in the maximally depressed point of the front than in the point on the surface on the specimen under cyclic bending. A decrease of the 1/C parameter with growth of the semielliptical crack is experimentally established being attributed to the increase in difference of ΔK both in maximally depressed point of the crack front (phi=0) and in the point on the specimen surface (phi= π/2). Experiments have proved the correctness of the previously established formulas of stress-intensity factor calculation for semielliptical surface cracks under bending

  12. The investigation of recrystallization developed in the largely undercooled Ni–3 at.% Sn alloy

    International Nuclear Information System (INIS)

    Chen, Q.; Chen, Z.; Liu, F.; Cui, R.X.; Liang, T.

    2015-01-01

    Highlights: • The grain refinement occurred at ΔT ⩾ 230 K. • Plastic deformation and recrystallization led to grain refinement. • Grain refinement was evidenced directly by TEM. • Misorientation and different plane spacing were detected by high-resolution TEM. - Abstract: Using the molten glass purification combined with the cycle superheating methods, a refined grain was achieved in undercooled Ni–3 at.% Sn alloy. The characteristics of microstructures and substructures of the refined grain were investigated by the classical nucleation theory, the dimensionless superheating model and the stress accumulation model. The grain refinement occurring inevitably at high undercooling (ΔT) was ascribed to the plastic deformation of dendrites and subsequent recrystallization, which were evidenced by the transmission electron microscopy (TEM) (e.g. different types of dislocations, defects and sub-grain boundaries) and high-resolution TEM (e.g. misorientation and different plane spacings)

  13. Development of Bioactive Ceramic Coating on Titanium Alloy substrate for Biomedical Application Using Dip Coating Method

    Science.gov (United States)

    Asmawi, R.; Ibrahim, M. H. I.; Amin, A. M.; Mustafa, N.; Noranai, Z.

    2017-08-01

    Bioactive apatite, such as hydroxyapatite ceramic (HA), [Ca10(PO4)6(OH)2] has been extensively investigated for biomedical applications due to its excellent biocompatibility and tissue bioactivity properties. Its bioactivity provides direct bonding to the bone tissue. Because of its similarity in chemical composition to the inorganic matrix of bone, HA is widely used as implant materials for bone. Unfortunately, because of its poor mechanical properties,. this bioactive material is not suitable for load bearing applications. In this study, by the assistance of dip-coating technique, HA coatings were deposited on titanium alloy substrates by employing hydrothermal derived HA powder. The produced coatings then were oven-dried at 130°C for 1 hour and calcined at various temperature over the range of 200-800°C for 1 hour. XRD measurement showed that HA was the only phase present in the coatings. However coatings calcined at 800°C comprised a mixture of HA and tri-calcium phosphate (TCP). FTIR measurement showed the existence of hydroxyl, phosphate, and carbonate bands. PO4 - band became sharper and narrower with the increased of calcination temperature. FESEM observation showed that the coating is polycrystalline with individual particles of nano to submicron size and has an average particle size of 35 nm. The thickness of the coating are direcly propotional with the viscosity of coating slurry. It was shown that the more viscous coating slurry would produce a thicker ceramic coating. Mechanical properties of the coating were measured in term of adhesion strength using a Micro Materials Nano Test microscratch testing machine. The result revealed that the coating had a good adhesion to the titanium alloy substrate.

  14. Effect of processing on the microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

    1993-01-01

    An Al 80 Fe 10 Si 6 alloy has been rapidly solidified using melt spinning, gas atomization and spray forming processes. The effect of processing techniques on the microstructural characteristics of the alloy has ben evaluated. The melt spun alloy has shown an icosahedral quasicrystalline phase surrounded by a rational approximant structure of the icosahedral phase. The rational approximant structure has been identified as a crystalline cubic silicide phase. The atomized powders have exhibited cellular and dendritic morphology depending on the size of particles. In addition, the second phase particles of the silicide phase are observed to decorate the cell boundaries and interdendritic regions. In contrast, the alloy processed by spray deposition has revealed an equiaxed solidification morphology with a uniform dispersion of find silicon phase inside the grain. The origin of the microstructure in the alloy processed by these techniques is discussed. The results are compared wherever possible with the commercially available Al-Fe-V-Si alloys

  15. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance

    International Nuclear Information System (INIS)

    Farah, Alessandro Fraga

    1997-01-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  16. Microstructure, mechanical properties, castability and in vitro biocompatibility of Ti-Bi alloys developed for dental applications.

    Science.gov (United States)

    Qiu, K J; Liu, Y; Zhou, F Y; Wang, B L; Li, L; Zheng, Y F; Liu, Y H

    2015-03-01

    In this study, the microstructure, mechanical properties, castability, electrochemical behaviors, cytotoxicity and hemocompatibility of Ti-Bi alloys with pure Ti as control were systematically investigated to assess their potential applications in the dental field. The experimental results showed that, except for the Ti-20Bi alloy, the microstructure of all other Ti-Bi alloys exhibit single α-Ti phase, while Ti-20Bi alloy is consisted of mainly α-Ti phase and a small amount of BiTi2 and BiTi3 phases. The tensile strength, hardness and wear resistance of Ti-Bi alloys were demonstrated to be improved monotonically with the increase of Bi content. The castability test showed that Ti-2Bi alloy increased the castability of pure Ti by 11.7%. The studied Ti-Bi alloys showed better corrosion resistance than pure Ti in both AS (artificial saliva) and ASFL (AS containing 0.2% NaF and 0.3% lactic acid) solutions. The concentrations of both Ti ion and Bi ion released from Ti-Bi alloys are extremely low in AS, ASF (AS containing 0.2% NaF) and ASL (AS containing 0.3% lactic acid) solutions. However, in ASFL solution, a large number of Ti and Bi ions are released. In addition, Ti-Bi alloys produced no significant deleterious effect to L929 cells and MG63 cells, similar to pure Ti, indicating a good in vitro biocompatibility. Besides, both L929 and MG63 cells perform excellent cell adhesion ability on Ti-Bi alloys. The hemolysis test exhibited that Ti-Bi alloys have an ultra-low hemolysis percentage below 1% and are considered nonhemolytic. To sum up, the Ti-2Bi alloy exhibits the optimal comprehensive performance and has great potential for dental applications. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  17. Development of an aging integrator for uranium-0.75 weight percent titanium alloy part aging control

    International Nuclear Information System (INIS)

    Howington, L.C.

    1977-12-01

    An instrumentation system (Aging Integrator) has been developed to provide more precise control of the heat-treatment process used on uranium-0.75 wt.% titanium alloy material. The Aging Integrator calculates the integral of a predetermined aging function to control the aging period in the heat-treatment process. This control was employed to compensate for discrepancies caused by variations in heatup times, furnace-control fluctuations, and disagreement as to the temperature at which aging actually starts. Although the Aging Integrator hardware has been installed and satisfactorily tested on a production-area furnace, sufficient data to estimate a statistically sound aging integration function will not be available for approximately one year

  18. Evaluation of ferritic alloy Fe-2 1/4Cr-1Mo after neutron irradiation: Microstructural development

    International Nuclear Information System (INIS)

    Gelles, D.S.

    1986-10-01

    As part of a program to provide a data base on the bainitic alloy Fe-2-1/4-1Mo for fusion energy applications, microstructural examinations are reported for nine specimen conditions for 2-1/4Cr-1Mo steel which had been irradiated by fast neutrons over the temperature range 390 to 510 0 C. Void swelling is found following irradiation at 400 0 C to 480 0 C. Concurrently dislocation structure and precipitation developed. Peak void swelling, void density, dislocation density and precipitate number density formed at the lowest temperature, approximately 400 0 C, whereas mean void size, and mean precipitate size increased with increasing irradiation temperature. The examination results are used to provide interpretation of in-reactor creep, density change and post irradiation tensile behavior

  19. Magnesium secondary alloys: Alloy design for magnesium alloys with improved tolerance limits against impurities

    Energy Technology Data Exchange (ETDEWEB)

    Blawert, C., E-mail: carsten.blawert@gkss.d [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Fechner, D.; Hoeche, D.; Heitmann, V.; Dietzel, W.; Kainer, K.U. [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Zivanovic, P.; Scharf, C.; Ditze, A.; Groebner, J.; Schmid-Fetzer, R. [TU Clausthal, Institut fuer Metallurgie, Robert-Koch-Str. 42, 38678 Clausthal-Zellerfeld (Germany)

    2010-07-15

    The development of secondary magnesium alloys requires a completely different concept compared with standard alloys which obtain their corrosion resistance by reducing the levels of impurities below certain alloy and process depending limits. The present approach suitable for Mg-Al based cast and wrought alloys uses a new concept replacing the {beta}-phase by {tau}-phase, which is able to incorporate more impurities while being electro-chemically less detrimental to the matrix. The overall experimental effort correlating composition, microstructure and corrosion resistance was reduced by using thermodynamic calculations to optimise the alloy composition. The outcome is a new, more impurity tolerant alloy class with a composition between the standard AZ and ZC systems having sufficient ductility and corrosion properties comparable to the high purity standard alloys.

  20. Microstructure and mechanical properties of a newly developed low Young's modulus Ti-15Zr-5Cr-2Al biomedical alloy.

    Science.gov (United States)

    Wang, Pan; Wu, Lihong; Feng, Yan; Bai, Jiaming; Zhang, Baicheng; Song, Jie; Guan, Shaokang

    2017-03-01

    The Ti-15Zr-5Cr-2Al alloy has been developed and various heat treatments have been investigated to develop new biomedical materials. It is found that the heat treatment conditions strongly affect the phase constitutions and mechanical properties. The as-cast specimen is comprised of β phase and a small fraction of α phase, which is attributed to the suppression of ω phase caused by adding Al. A high yield strength of 1148±36MPa and moderate Young's modulus of 96±3GPa are obtained in the as-cast specimen. Besides the β phase and α phase, ω phase is also detected in the air cooled and liquid nitrogen quenched specimens, which increases the Young's modulus and lowers the ductility. In contrast, only β phase is detected after ice water quenching. The ice water quenched specimen exhibits a good combination of mechanical properties with a high microhardness of 302±10HV, a large plastic strain of 23±2%, a low Young's modulus of 58±4GPa, a moderate yield strength of 625±32MPa and a high compressive strength of 1880±59MPa. Moreover, the elastic energies of the ice water quenched specimen (3.22MJ/m 3 ) and as-cast specimen (6.86MJ/m 3 ) are higher than that of c.p. Ti (1.25MJ/m 3 ). These results demonstrate that as-cast and ice water quenched Ti-15Zr-5Cr-2Al alloys with a superior combination of mechanical properties are potential materials for biomedical applications. Copyright © 2016 Elsevier B.V. All rights reserved.

  1. Microstructure development during thermomechanical treatment of Al-Mg-Si alloy

    Directory of Open Access Journals (Sweden)

    Martinova Z.

    2002-01-01

    Full Text Available The effect of natural aging and 95% cold deformation on the microstructure evolution and aging characteristics in commercial Al - 1 mass % Mg2Si alloy subjected to thermomechanical treatment (TMT was examined. Transmission electron microscopy observations, tensile tests and electrical conductivity measurements were carried out in order to correlate microstructural features to properties on each TMT step. It was established that pre-aging at room temperature affected the morphology of dislocation structure induced by next cold deformation. The observed transition from cellular to homogenous dislocation distribution was explained by the different stability of zones produced by pre-aging of different duration. Natural aging suppressed recovery processes during post-deformation artificial aging, especially after prolonged storage after quenching and at lower aging temperature. It influenced the morphology of precipitates produced by post deformation artificial aging also. The overall effect of TMT involving prior-deformation natural aging in the scheme, on hardness, tensile properties and electrical conductivity is discussed based on experimental microstruture observations.

  2. Activity of pyramidal I and II slip in Mg alloys as revealed by texture development

    Science.gov (United States)

    Zecevic, Miroslav; Beyerlein, Irene J.; Knezevic, Marko

    2018-02-01

    Due to the geometry of the hexagonal close-packed (HCP) lattice, there are two types of pyramidal slip modes: { 10 1 bar 1 } 〈 11 2 bar 3 bar 〉 or type I and { 1 bar 1 bar 22 } 〈 11 2 bar 3 〉 or type II in HCP crystalline materials. Here we use crystal plasticity to examine the importance of crystallographic slip by pyramidal type I and type II on texture evolution. The study is applied to an Mg-4%Li alloy. An elastic-plastic polycrystal model is employed to elucidate the reorientation tendencies of these two slip modes in rolling of a textured polycrystal. Comparisons with experimental texture measurements indicate that both pyramidal I and II type slip were active during rolling deformation, with pyramidal I being the dominant mode. A single-slip-mode analysis is used to identify the orientations that prefer pyramidal I vs. II type slip when acting alone in a crystal. The analysis applies not only to Mg-4%Li, but identifies the key texture components in HCP crystals that would help distinguish the activity of pyramidal I from pyramidal II slip in rolling deformation.

  3. Study of shape memory alloy fibers for the development of artificial myocardium.

    Science.gov (United States)

    Hassoulas, Ioannis A; Ladopoulos, Vlassios S; Kalogerakos, Paris-Dimitrios K

    2010-01-01

    Circulatory support devices are employed to treat heart failure. Such a device could be made from shape memory alloy (SMA) fibers. These Ni-Ti fibers contract when electric current flows through them, thus resembling artificial muscles. An artificial myocardium device made from SMA fibers can directly compress the epicardial surface of a failing heart, thus contributing to the pumping action. Unlike modern mechanical circulatory support devices, there is no blood-contacting surface to provoke thromboembolism, hemorrhage, inflammatory response or hemolysis. The experimental setup permitted a detailed study of a sample SMA fiber with great accuracy while the ambient temperature was controlled to resemble that of the human body. The current profile through the fiber was controlled (current shaping, CS) by a microcontroller and a portable computer. Parameters such as strain, contraction and relaxation velocities and the effect of ambient temperature were measured. The contraction and relaxation velocities were measured after applying various effective currents. It was found that the contraction velocity could be manipulated to reach that of the healthy myocardium through CS. On the other hand, the relaxation velocity was independent of the contraction velocity. A cardiac assist device can be made from SMA fibers. More studies need to be conducted in this direction.

  4. Development and prevention of porosity in the fusion welding of thick titanium alloys

    International Nuclear Information System (INIS)

    Kulikov, F.R.; Redchits, V.V.; Khokhlov, V.V.

    1975-01-01

    This article describes the results of experimental investigations of the mechanics of formation of porosity in electron-beam welding, single-pass and multipass welding in argon with a consumable and non-consumable electrode, and also in the electroslag welding of alloys VT14 and VT22 from 10 to 60mm thick. It was established that nuclei of gas phase form at the moment of fusion of the edges of the parts being welded, the end surfaces of which have machining defects. The weld metal porosity can be prevented by: careful machining of the faying surfaces of the parts to be welded immediately before welding; the use of welding conditions ensuring long pool existence time, sufficient for hydrogen bubbles to float up and escape; intensification of the weld pool degassing process by using fluxes based on metal fluorides and chlorides, applied to the ends of the root part of the faying edges, and on the filler wire; reduction of the gas pressure in the beam channel by making gas-escape paths

  5. Development of Miniature Stewart Platform Using TiNiCu Shape-Memory-Alloy Actuators

    Directory of Open Access Journals (Sweden)

    Alaa AbuZaiter

    2015-01-01

    Full Text Available A Stewart platform is a parallel manipulator robot that is able to perform three linear movements, lateral, longitudinal, and vertical, and three rotations, pitch, yaw, and roll. This paper reports a 30 mm × 30 mm × 34 mm miniscale Stewart platform using TiNiCu shape-memory-alloy (SMA actuators. The proposed Stewart platform possesses various advantages, such as large actuation force and high robustness with a simple mechanical structure. This Stewart platform uses four SMA actuators and four bias springs and performs a linear z-axis movement and tilting motions. The SMA actuators are activated by passing a current through the SMA wires using a heating circuit that generates a pulse width modulation (PWM signal. This signal is varied to control the level of the displacement and tilting angle of the platform. The tilting direction depends on the SMA actuator that is activated, while all four SMA actuators are activated to achieve the linear z-axis movement. Each SMA actuator exerts a maximum force of 0.6 N at PWM duty cycle of 100%. The fabricated miniature Stewart platform yields a full actuation of 12 mm in the z-axis at 55°C, with a maximum tilting angle of 30° in 4 s.

  6. Development and Testing of a Shape Memory Alloy-Driven Composite Morphing Radiator

    Science.gov (United States)

    Walgren, P.; Bertagne, C.; Wescott, M.; Benafan, O.; Erickson, L.; Whitcomb, J.; Hartl, D.

    2018-01-01

    Future crewed deep space missions will require thermal control systems that can accommodate larger fluctuations in temperature and heat rejection loads than current designs. To maintain the crew cabin at habitable temperatures throughout the entire mission profile, radiators will be required to exhibit turndown ratios (defined as the ratio between the maximum and minimum heat rejection rates) as high as 12:1. Potential solutions to increase radiator turndown ratios include designs that vary the heat rejection rate by changing shape, hence changing the rate of radiation to space. Shape memory alloys exhibit thermally driven phase transformations and thus can be used for both the control and actuation of such a morphing radiator with a single active structural component that transduces thermal energy into motion. This work focuses on designing a high-performance composite radiator panel and investigating the behavior of various SMA actuators in this application. Three designs were fabricated and subsequently tested in a relevant thermal vacuum environment; all three exhibited repeatable morphing behavior, and it is shown through validated computational analysis that the morphing radiator concept can achieve a turndown ratio of 27:1 with a number of simple configuration changes.

  7. Mechanical Behaviour Investigation Of Aluminium Alloy Tailor Welded Blank Developed By Using Friction Stir Welding Technique

    Science.gov (United States)

    Dwi Anggono, Agus; Sugito, Bibit; Hariyanto, Agus; Subroto; Sarjito

    2017-10-01

    The objective on the research was to investigate the mechanical properties and microstructure of tailor welded blank (TWB) made from AA6061-T6 and AA1100 using friction stir welding (FSW) process. Due to the dissimilar mechanical properties of the two aluminium alloys, microhardness test was conducted to measure the hardness distribution across the weld nugget. The mixing of two distinct materials was influenced by tool rotation speed. Therefore, microstructure analysis was carried out to investigate the grain size and shape. The grain size of AA6061-T6 has increased in the heat affected zone (HAZ) while for AA1100 has decreased. In the weld nugget, it has found a hook defects in the dissimilar aluminium joining. By using monotonic tensile load, the different weld line direction was observed with the expansion in tool rotation. The joints failure were consistently on the area of AA1100 series. Furthermore, two specimens were investigated, one through the dissimilar aluminium and the other through similiar material. Inspection of the weld nugget hardness was shown that nonhomogen material intermixing during the stiring process as confirmed by microhardness measurement.

  8. Development of multilayer coatings for forming dies and tools of aluminium alloy from liquid state

    International Nuclear Information System (INIS)

    Torres, E; Ugues, D; Brytan, Z; Perucca, M

    2009-01-01

    In this work, a nanocomposite (Cr,Al) x N 1-x /Si 3 N 4 coating system was deposited on H11 hot work tool steel, using the Lateral Arc Rotating Cathodes (LARC (registered) ) deposition system and modulating the chemical composition of the chromium and aluminium-silicon content. Structural characterizations were performed using scanning electron microscopy, equipped with energy dispersive spectroscopy probe, and applying x-ray diffraction, for the evaluation of phase constitution and crystallite size. In addition to the structural features, the coatings' resistance to cyclic immersions in molten aluminium alloy was evaluated. The deposited CrAlSiN coatings exhibited an fcc-Cr 1-x Al x N type structure with different aluminium contents, which directly influence hardness and wear and fatigue resistance in cyclic immersion tests. The main failure modes that occurred on the coatings' surface were soldering and thermal fatigue cracks mainly in the form of heat checks. The aluminium rich coatings were able to withstand about 15 000 cycles, whereas the decrease in the aluminium content in the coatings results in a decrease in the resistance to the immersion in molten aluminium bath. It is worthwhile to note that uncoated H11, subjected to similar testing conditions, withstood at maximum 5000 cycles.

  9. Modeling and development of a twisting wing using inductively heated shape memory alloy actuators

    Science.gov (United States)

    Saunders, Robert N.; Hartl, Darren J.; Boyd, James G.; Lagoudas, Dimitris C.

    2015-04-01

    Wing twisting has been shown to improve aircraft flight performance. The potential benefits of a twisting wing are often outweighed by the mass of the system required to twist the wing. Shape memory alloy (SMA) actuators repeatedly demonstrate abilities and properties that are ideal for aerospace actuation systems. Recent advances have shown an SMA torsional actuator that can be manufactured and trained with the ability to generate large twisting deformations under substantial loading. The primary disadvantage of implementing large SMA actuators has been their slow actuation time compared to conventional actuators. However, inductive heating of an SMA actuator allows it to generate a full actuation cycle in just seconds rather than minutes while still . The aim of this work is to demonstrate an experimental wing being twisted to approximately 10 degrees by using an inductively heated SMA torsional actuator. This study also considers a 3-D electromagnetic thermo-mechanical model of the SMA-wing system and compare these results to experiments to demonstrate modeling capabilities.

  10. Development and Testing of a Shape Memory Alloy-Driven Composite Morphing Radiator

    Science.gov (United States)

    Walgren, P.; Bertagne, C.; Wescott, M.; Benafan, O.; Erickson, L.; Whitcomb, J.; Hartl, D.

    2018-03-01

    Future crewed deep space missions will require thermal control systems that can accommodate larger fluctuations in temperature and heat rejection loads than current designs. To maintain the crew cabin at habitable temperatures throughout the entire mission profile, radiators will be required to exhibit turndown ratios (defined as the ratio between the maximum and minimum heat rejection rates) as high as 12:1. Potential solutions to increase radiator turndown ratios include designs that vary the heat rejection rate by changing shape, hence changing the rate of radiation to space. Shape memory alloys exhibit thermally driven phase transformations and thus can be used for both the control and actuation of such a morphing radiator with a single active structural component that transduces thermal energy into motion. This work focuses on designing a high-performance composite radiator panel and investigating the behavior of various SMA actuators in this application. Three designs were fabricated and subsequently tested in a relevant thermal vacuum environment; all three exhibited repeatable morphing behavior, and it is shown through validated computational analysis that the morphing radiator concept can achieve a turndown ratio of 27:1 with a number of simple configuration changes.

  11. Development of technology of complex aluminum-silicon-chrome alloy with utilization of off grade raw materials

    Directory of Open Access Journals (Sweden)

    A. Mekhtiev

    2015-01-01

    Full Text Available Experimental studies on obtaining a complex aluminum-silicon-chrome alloy (FASCh from Karaganda high-ash coals and high-carbon ferrochromefines were carried out. A method for smelting low-carbon ferrochrome using aluminum-silicon-chrome alloy as a reductant is suggested.

  12. Advanced ordered intermetallic alloy deployment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  13. VANADIUM ALLOYS

    Science.gov (United States)

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  14. Optimization of Thermo-Mechanical Processing for Forging of Newly Developed Creep-Resistant Magnesium Alloy ABaX633

    Directory of Open Access Journals (Sweden)

    Kamineni Pitcheswara Rao

    2017-11-01

    Full Text Available The compressive strength and creep resistance of cast Mg-6Al-3Ba-3Ca (ABaX633 alloy has been measured in the temperature range of 25 to 250 °C, and compared with that of its predecessor ABaX422. The alloy is stronger and more creep-resistant than ABaX422, and exhibits only a small decrease of yield stress with temperature. The higher strength of ABaX633 is attributed to a larger volume fraction of intermetallic particles (Al, Mg2Ca and Mg21Al3Ba2 in its microstructure. Hot deformation mechanisms in ABaX633 have been characterized by developing a processing map in the temperature and strain rate ranges of 300 to 500 °C and 0.0003 to 10 s−1. The processing map exhibits two workability domains in the temperature and strain rate ranges of: (1 380 to 475 °C and 0.0003 to 0.003 s−1, and (2 480–500 °C and 0.003 to 0.5 s−1. The apparent activation energy values estimated in the above two domains (204 and 216 kJ/mol are higher than that for lattice self-diffusion of Mg, which is attributed to the large back-stress that is caused by the intermetallic particles. Optimum condition for bulk working is 500 °C and 0.01 s−1 at which hot workability will be maximum. Flow instability is exhibited at lower temperatures and higher strain rates, as well as at higher temperatures and higher strain rates. The predictions of the processing map on the workability domains, as well as the instability regimes are fully validated by the forging of a rib-web (cup shaped component under optimized conditions.

  15. Development of microstructure and mechanical properties during annealing of a cold-swaged Co-Cr-Mo alloy rod.

    Science.gov (United States)

    Mori, Manami; Sato, Nanae; Yamanaka, Kenta; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-12-01

    In this study, we investigated the evolution of the microstructure and mechanical properties during annealing of a cold-swaged Ni-free Co-Cr-Mo alloy for biomedical applications. A Co-28Cr-6Mo-0.14N-0.05C (mass%) alloy rod was processed by cold swaging, with a reduction in area of 27.7%, and then annealed at 1173-1423K for various periods up to 6h. The duplex microstructure of the cold-swaged rod consisted of a face-centered cubic γ-matrix and hexagonal closed-packed ε-martensite developed during cold swaging. This structure transformed nearly completely to the γ-phase after annealing and many annealing twin boundaries were observed as a result of the heat treatment. A small amount of the ε-phase was identified in specimens annealed at 1173K. Growth of the γ-grains occurred with increasing annealing time at temperatures ≥1273K. Interestingly, the grain sizes remained almost unchanged at 1173K and a very fine grain size of approximately 8μm was obtained. The precipitation that occurred during annealing was attributed to the limited grain coarsening during heat treatment. Consequently, the specimens treated at this temperature showed the highest tensile strength and lowest ductility among the specimens prepared. An elongation-to-failure value larger than 30% is sufficient for the proposed applications. The other specimens treated at higher temperatures possessed similar tensile properties and did not show any significant variations with different annealing times. Optimization of the present rod manufacturing process, including cold swaging and interval annealing heat treatment, is discussed. Copyright © 2016 Elsevier Ltd. All rights reserved.

  16. Study and development of solid fluxes for gas tungsten arc welding applied to titanium and its alloys and stainless steels

    International Nuclear Information System (INIS)

    Perry, N.

    2000-06-01

    Gas Tungsten Arc Welding uses an electric arc between the refractory tungsten electrode and the plates to be welded under an argon shielding gas. As a result, the joint quality is excellent, no pollution nor defects are to be feared, consequently this process is used in nuclear, aeronautic, chemical and food industries. Despite of this good qualities, GTAW is limited because of, on the one side, a poor penetrating weld pool and, on the other side, a week productivity rate. Indeed, up to 3 mm thick plates, machining and filler metal is needed. Multiple runs increase the defect's risks, the manufactory time and increase the deformations and the heat affected zone. The goal of this study is to break through this limits without any device investment. Active GTA welding (or ATIG) is a new technique with GTA device and an activating flux to be spread on the upper plate before welding. The arc, by plasma electrochemical equilibrium modifications, and the pool with the inner connective flows inversion, allow 7 mm thick joints in one run without edges machining or filler metal for both stainless steel and titanium alloys. This manuscript describes the development of these fluxes, highlights the several phenomena and presents the possibilities of this new process. This work, in collaboration with B.S.L. industries, leads to two flux formulations (stainless steel and titanium alloys) now in a commercial phase with CASTOLIN S.A. Moreover, B.S.L.industries produces a pressure device (nitrate column) with the ATIG process using more than 2800 ATIG welds. (author)

  17. Development of an ion-beam sputtering system for depositing thin films and multilayers of alloys and compounds

    International Nuclear Information System (INIS)

    Gupta, Mukul; Gupta, Ajay; Phase, D.M.; Chaudhari, S.M.; Dasannacharya, B.A.

    2002-01-01

    An ion-beam sputtering (IBS) system has been designed and developed for preparing thin films and multilayers of various elements, alloys and compounds. The ion source used is a 3 cm diameter, hot-cathode Kaufman type 1.5 kV ion source. The system has been successfully tested with the deposition of various materials, and the deposition parameters were optimised for achieving good quality of thin films and multilayers. A systematic illustration of the versatility of the system to produce a variety of structures is done by depositing thin film of pure iron, an alloy film of Fe-Zr, a compound thin film of FeN, a multilayer of Fe-Ag and an isotopic multilayer of 57 FeZr/FeZr. Microstructural measurements on these films using X-ray and neutron reflectivity, atomic force microscopy (AFM), and X-ray diffraction are presented and discussed to reveal the quality of the microstructures obtained with the system. It is found that in general, the surface roughnesses of the film deposited by IBS are significantly smaller as compared to those for films deposited by e-beam evaporation. Further, the grain size of the IBS crystalline films is significantly refined as compared to the films deposited by e-beam evaporation. Grain refinement may be one of the reasons for reduced surface roughness. In the case of amorphous films, the roughness of the films does not increase appreciably beyond that of the substrate even after depositing thicknesses of several hundred angstroms

  18. Fiscal 1998 achievement report on regional consortium research and development project. Venture business fostering regional consortium in its 2nd year--Creation of key industries (Development of processing of new structure-designed high-performance polymer alloy); 1998 nendo shinkina kozo seigyo koseino kobunshi alloy no seikei kako ni kansuru kenkyu kaihatsu seika hokokusho. 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Efforts are exerted to make novel recyclable polymer alloys excellent in material characteristic and to develop a technology for processing them, for which liquid crystalline polymers equipped with a self-alignment capability are combined with thermoplastic resins. In the research on the alloying of polyethylene terephthalate (PET) and liquid crystal polymers (LCP), studies are conducted about inorganic nucleating additives, thermostabilizers, and mold releasing lubricants, and a success is attained in the manufacture of excellent alloyed pellets. In the injection molding of alloys of PET and LCP, a product is obtained, among those produced with the rate of LCP varied, which behaves excellently even at a high resin temperature of 285 degrees C. It is found about PET/LCP alloys that improvement is achieved with additional LCP in terms of the warpage temperature under load, bending property, strength, and dimensional stability upon exposure to heat. In the study of the response of LCP-diffused PET to a process demanding distortion, an injection-molded product containing 10-20% of LCP is found to exhibit excellent ductility. It is also found that PET/LCP alloys may be cut and machined easily and that therefore their crushing for the recycling purpose will be easy. (NEDO)

  19. Annealing behavior of a cast Mg-Gd-Y-Zr alloy with necklace fine grains developed under hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yi [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Yang, Xuyue, E-mail: yangxuyue@mail.csu.edu.cn [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center, Central South University, Changsha 410083 (China); Xiao, Zhenyu; Zhang, Duxiu [Educational Key Laboratory of Nonferrous Metal Materials Science and Engineering, School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Wang, Jun [Institute for Frontier Materials, Deakin University, Geelong, VIC 3216 (Australia); Sakai, Taku [UEC Tokyo (The University of Electro-Communications), Chofu, Tokyo 182-8585 (Japan)

    2017-03-14

    The microstructure and texture development of a cast Mg-Gd-Y-Zr alloy during hot deformation and subsequent annealing were investigated by optical microscopy (OM) and electron backscattered diffraction (EBSD) technology. Initial microstructures with partially and fully developed new fine grains (NFGs), separately attended by continuous or interrupted hot forging, were various mixed grain structures composed of NFGs in necklace and retained coarse grains. It is shown that, during annealing, the development of grain size can be divided into three stages: i.e. an incubation of grain growth, a rapid coarsening and a normal grain growth. After a long time annealing of over 10{sup 4} ks at 693 K, the average grain size for samples continuous compressed to ε=1.2 and those interrupted compressed to ε=1.6 were close. Moreover, orientations of such strain-induced fine grains were relatively randomly distributed, leading to a weakened basal texture, while the basal plane of retained coarse grains were perpendicular to the forging direction. Such texture even became weaker during subsequent annealing. The results show that the development of necklace NFGs during hot deformation can be effective for homogeneous grain refinement under subsequent annealing.

  20. Development plan of austenitic Fe and Ni based alloys with improved corrosion resistance to sulfuric acid and HI fluids of industrial processes

    International Nuclear Information System (INIS)

    Hirota, Noriaki; Iwatsuki, Jin; Imai, Yoshiyuki; Yan, Xing L.

    2017-12-01

    In this study, austenitic Fe based alloys and Ni based alloys was developed as candidate structural materials for equipment operated in sulfuric acid and hydrogen iodide (HI) environment, which exists in various industrial processes including iodine-sulfur (IS) hydrogen production process and geothermal power generation process. The objectives of the study are to achieve the corrosion resistance performance sufficient under the working condition of these processes and to overcome the practical scale-up difficulty of the ceramic (SiC) material that is presently used in the processes due to the manufacturing size limitation of the ceramic. The chemical composition development plan for the austenitic Fe based alloys is threefold: reinforcement of matrix by addition of Cu and Ta, strength compensation of the surface film by addition of Si and Ti, and prevention of peeling of surface oxide by addition of rare earth elements. Because addition of Cu and Si is known to reduce the ductility of the material and thus manufacturability of the component, it is important to determine the allowable amount of each element to be added. On the other hand, the chemical composition development plan for the Ni based alloys is reinforcement of matrix by addition of Mo, W and Ta, strength compensation of the surface film by addition of Ti, and prevention of peeling of surface oxide by addition of rare earth elements. In particular, the addition of Mo and W to the Ni based alloy is expected to be effective in preventing dimensional deviation of structures from increasing during heating and cooling of process equipment. Various material specimens will be fabricated based on the above chemical composition development plans and tests on these specimens will then be carried out to confirm the corrosion resistance performance under the fluid conditions simulating each industrial process. (author)

  1. Achievement report for fiscal 1988 on fundamental technologies for next generation industries. Research and development on high-performance crystallinity controlled alloy; 1988 nendo koseino kessho seigyo gokin no kenkyu kaihatsu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1989-03-01

    With an objective to develop an alloy having excellent heat resistance, light weight, and high toughness, research has been performed on a high-performance crystallinity controlled alloy. This paper summarizes the achievements in fiscal 1988. In the research of a mono-crystal alloy manufacturing technology, casting tests were carried out on mono-crystal blades having cores of complex shape to evaluate the control technologies and the blade characteristics. In addition, mono-crystals were cast from the melting stock of the developed alloy to investigate their creep rupture characteristics. In the research of an ultra-plastic alloy manufacturing technology, alloy powder with average diameter of 80 {mu}m has become producible. The HIP-heat extruded material has achieved elongation of about 200% even in coarse powder. In the ultra-plastic processing method utilizing the ultra-alloy powder, the dual property disk was developed successfully, and the manufacturing technology was established. In the technology to cast a particle dispersed and reinforced alloy, a technology was developed to form an integrated half-cut blade with thin wall and long length. In the heat treatment technology, the band annealing conditions were elucidated on components having complex shapes, and trial production was executed on parts whose crystals are treated unidirectionally. (NEDO)

  2. Development of crystal texture in R-lean RFeCoNbB (R = Nd, Pr) alloy during melt spinning processes

    International Nuclear Information System (INIS)

    Li, Wei; Li, Lanlan; Liu, Yanguo; Zhang, Xiangyi

    2012-01-01

    Highlights: ► We study the texture development during the melt spinning processes of R-lean alloys. ► A strong (0 0 l) texture parallel to the ribbon plane for (Nd,Pr) 2 Fe 14 B is obtained. ► The texture for R 2 Fe 14 B crystals can develop by a seeding effect of α-Fe texture. ► The anisotropic nanocomposite magnet yields M r = 0.78M s and large (BH) max = 25.2 MGOe. - Abstract: The formation of crystal texture of R 2 Fe 14 B nanocrystals in R–Fe–B (R = rare earth) alloys with low R content ( 2 Fe 14 B nanocrystals during the melt spinning processes of Nd 3.6 Pr 5.4 Fe 80 Co 3 NbB 7 by effectively employing the seeding effect of α-Fe nanocrystal texture. The (Nd,Pr) 2 Fe 14 B nanocrystals produced from the R-lean alloy at a wheel speed of 18 m/s show a strong (0 0 l) texture parallel to the ribbon plane, which yields a high remanence M r = 0.78M s and a large energy product (BH) max = 25.2 MGOe for the α-Fe/(Nd,Pr) 2 Fe 14 B nanocomposite ribbons. The present study provides a promising approach to prepare anisotropic nanocomposite magnets from R-lean alloys.

  3. Strain-hardening behavior and microstructure development in polycrystalline as-cast Mg-Zn-Y alloys with LPSO phase subjected to cyclic loading

    Energy Technology Data Exchange (ETDEWEB)

    Shiraishi, Kazuma [Department of Materials Science and Engineering, Kumamoto University, 2-39-1, Kurokami, Chuo-ku, Kumamoto 860-8555 (Japan); Mayama, Tsuyoshi, E-mail: mayama@kumamoto-u.ac.jp [Priority Organization for Innovation and Excellence, Kumamoto University, 2-39-1, Kurokami, Chuo-ku, Kumamoto 860-8555 (Japan); Department of Materials Science and Engineering, University of Virginia, Charlottesville, VA 22904 (United States); Yamasaki, Michiaki [School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, Brisbane, Qld 4072 (Australia); Magnesium Research Center/Department of Materials Science and Engineering, Kumamoto University, 2-39-1, Kurokami, Chuo-ku, Kumamoto 860-8555 (Japan); Kawamura, Yoshihito [Magnesium Research Center/Department of Materials Science and Engineering, Kumamoto University, 2-39-1, Kurokami, Chuo-ku, Kumamoto 860-8555 (Japan)

    2016-08-30

    The strain-hardening behavior and microstructural development of polycrystalline as-cast Mg-Zn-Y alloys with various volume fractions of the long-period stacking ordered (LPSO) phase subjected to cyclic loading were experimentally evaluated. For all alloys, cyclic loading tests with a constant strain amplitude of 0.5% for up to 100 cycles showed asymmetric cyclic hardening behavior. That is, the absolute value of the compressive peak stress significantly increased during cyclic loading while the tensile peak stress slightly decreased. With increasing volume fraction of the LPSO phase, the stress amplitude significantly increased. Cyclic loading tests after compressive preloading up to 200 or 250 MPa resulted in a significant increase in the stress amplitude, while a number of kink bands developed during preloading. For the cyclic hardening behavior, the contribution of the increase in kinematic hardening was significant in the alloys with a higher volume fraction of the LPSO phase. Transmission electron microscopy observation of the cyclically deformed Mg{sub 85}Zn{sub 6}Y{sub 9} alloy indicated the formation of a deformation-induced band, where the crystal structure was transformed from 18R-LPSO to hcp-Mg with the exclusion of solute elements.

  4. Thermomechanical treatment of titanium alloys

    International Nuclear Information System (INIS)

    Khorev, A.K.

    1979-01-01

    The problems of the theory and practical application of thermomechanical treatment of titanium alloys are presented. On the basis of the systematic investigations developed are the methods of thermomechanical treatment of titanium alloys, established are the optimum procedures and produced are the bases of their industrial application with an account of alloy technological peculiarities and the procedure efficiency. It is found that those strengthening methods are more efficient at which the contribution of dispersion hardening prevails over the strengthening by phase hardening

  5. Development of Self-Healing Zirconium-Silicide Coatings for Improved Performance Zirconium-Alloy Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, Kumar [University of Wisconsin-Madison; Mariani, Robert [Idaho National Lab. (INL), Idaho Falls, ID (United States); Bai, Xianming [Idaho National Lab. (INL), Idaho Falls, ID (United States); Xu, Peng [Westinghouse Electric Company; Lahoda, Ed [Westinghouse Electric Company

    2018-03-31

    Given the long-term goal of developing such coatings for use with nuclear reactor fuel cladding, this work describes results of oxidation and corrosion behavior of bulk zirconium-silicide and fabrication of zirconium-silicide coatings on zirconium-alloy test flats, tube configurations, and SiC test flats. In addition, boiling heat transfer of these modified surfaces (including ZrSi2 coating) during clad quenching experiments is discussed in detail. Oxidation of bulk ZrSi2 was found to be negligible compared to Zircaloy-4 (a common Zr-alloy cladding material) and mechanical integrity of ZrSi2 was superior to that of bulk Zr2Si at high temperatures in ambient air. Very interesting and unique multi-nanolayered composite of ZrO2 and SiO2 were observed. Physical model for the oxidation has been proposed wherein Zr–Si–O mixture undergoes a spinodal phase decomposition into ZrO2 and SiO2, which is manifested as a nanoscale assembly of alternating layer of the two oxides. Steam corrosion at high pressure (10.3 MPa) led to weight loss of ZrSi2 and produced oxide scale with depletion of silicon, possibly attributed to volatile silicon hydroxide, gaseous silicon monoxide, and a solubility of silicon dioxide in water. Only Zircon phase (ZrSiO4) formed during oxidation of ZrSi2 at 1400°C in air, and allowed for immobilization silicon species in oxide scale in the aqueous environments. Zirconium-silicide coatings (on zirconium-alloy substrates) investigated in this study were deposited primarily using magnetron sputter deposition method and slurry method, although powder spray deposition processes cold spray and thermal spray methods were also investigated. The optimized ZrSi2 sputtered coating exhibited a highly protective nature at elevated temperatures in ambient air by mitigating oxygen permeation to the underlying zirconium alloy substrate. The high oxidation resistance of the coating has been shown to be due to nanocrystalline SiO2 and ZrSiO4 phases in the amorphous

  6. Nonswelling alloy

    Science.gov (United States)

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  7. Nonswelling alloy

    International Nuclear Information System (INIS)

    Harkness, S.D.

    1975-01-01

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses

  8. Titanium alloys. Advances in alloys, processes, products and applications

    International Nuclear Information System (INIS)

    Blenkinsop, P.A.

    1993-01-01

    The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

  9. Development of a self-stressing NiTiNb shape memory alloy (SMA)/fiber reinforced polymer (FRP) patch

    International Nuclear Information System (INIS)

    El-Tahan, M; Dawood, M; Song, G

    2015-01-01

    The objective of this research is to develop a self-stressing patch using a combination of shape memory alloys (SMAs) and fiber reinforced polymer (FRP) composites. Prestressed carbon FRP patches are emerging as a promising alternative to traditional methods to repair cracked steel structures and civil infrastructure. However, prestressing these patches typically requires heavy and complex fixtures, which is impractical in many applications. This paper presents a new approach in which the prestressing force is applied by restraining the shape memory effect of NiTiNb SMA wires. The wires are subsequently embedded in an FRP overlay patch. This method overcomes the practical challenges associated with conventional prestressing. This paper presents the conceptual development of the self-stressing patch with the support of experimental observations. The bond between the SMA wires and the FRP is evaluated using pull-out tests. The paper concludes with an experimental study that evaluates the patch response during activation subsequent monotonic tensile loading. The results demonstrate that the self-stressing patch with NiTiNb SMA is capable of generating a significant prestressing force with minimal tool and labor requirements. (paper)

  10. Development of Preemptive Repair Technology for Alloy 600 J-Groove Welds of Reactor Vessel Upper Head CEDM Nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kwang Woon; Lee, Jang Wook; Cho, Ki Hyun; Choi, Kwang Min; Choi, Dong Chul; Cho, Sang Beum; Cho, Hong Seok [KEPCO, Daejeon (Korea, Republic of)

    2016-05-15

    After 2000, PWSCC in numerous NPPs around the world has been generated, and recently, PWSCC in several CEDM nozzles of domestic NPP Hanbit Unit 3 and 4 was founded and repaired with embedded flaw repair(EFR) welding method by Westinghouse. In this study, development status of EFR equipment and basic experimental results for preventive PWSCC of RVUH CEDM nozzles will be introduced. The development of EFR seal welding equipment and welding process for the preemptive repair with original Alloy 600 J-Groove welds of RVUHP was conducted. The EFR welding equipment was tested to be possible seal welding to track J-Groove welds with three dimensional curved surfaces and OD penetration with vertical welding position. Through several BOP and overlay welding experiments, it was verified that good weld beads with no defects, such as cracks, spatter, undercut at the stable welding conditions with heat input of 27.4-32.5 KJ/in were well produced. Consequently, it is expected that the EFR seal welding technique will be applicable on the site.

  11. Development of a new biodegradable operative clip made of a magnesium alloy: Evaluation of its safety and tolerability for canine cholecystectomy.

    Science.gov (United States)

    Yoshida, Toshihiko; Fukumoto, Takumi; Urade, Takeshi; Kido, Masahiro; Toyama, Hirochika; Asari, Sadaki; Ajiki, Tetsuo; Ikeo, Naoko; Mukai, Toshiji; Ku, Yonson

    2017-06-01

    Operative clips used to ligate vessels in abdominal operation usually are made of titanium. They remain in the body permanently and form metallic artifacts in computed tomography images, which impair accurate diagnosis. Although biodegradable magnesium instruments have been developed in other fields, the physical properties necessary for operative clips differ from those of other instruments. We developed a biodegradable magnesium-zinc-calcium alloy clip with good biologic compatibility and enough clamping capability as an operative clip. In this study, we verified the safety and tolerability of this clip for use in canine cholecystectomy. Nine female beagles were used. We performed cholecystectomy and ligated the cystic duct by magnesium alloy or titanium clips. The chronologic change of clips and artifact formation were compared at 1, 4, 12, 18, and 24 weeks postoperative by computed tomography. The animals were killed at the end of the observation period, and the clips were removed to evaluate their biodegradability. We also evaluated their effect on the living body by blood biochemistry data. The magnesium alloy clip formed much fewer artifacts than the titanium clip, and it was almost absorbed at 6 months postoperative. There were no postoperative complications and no elevation of constituent elements such as magnesium, calcium, and zinc during the observation period in both groups. The novel magnesium alloy clip demonstrated sufficient sealing capability for the cystic duct and proper biodegradability in canine models. The magnesium alloy clip revealed much fewer metallic artifacts in CT than the conventional titanium clip. Copyright © 2016 Elsevier Inc. All rights reserved.

  12. In Situ Characterization Techniques Based on Synchrotron Radiation and Neutrons Applied for the Development of an Engineering Intermetallic Titanium Aluminide Alloy

    Directory of Open Access Journals (Sweden)

    Petra Erdely

    2016-01-01

    Full Text Available Challenging issues concerning energy efficiency and environmental politics require novel approaches to materials design. A recent example with regard to structural materials is the emergence of lightweight intermetallic TiAl alloys. Their excellent high-temperature mechanical properties, low density and high stiffness constitute a profile perfectly suitable for their application as advanced aero-engine turbine blades or as turbocharger turbine wheels in next-generation automotive engines. As the properties of TiAl alloys during processing as well as during service are dependent on the phases occurring, detailed knowledge of their volume fractions and distribution within the microstructure is of paramount importance. Furthermore, the behavior of the individual phases during hot deformation and subsequent heat treatments is of interest to define reliable and cost-effective industrial production processes. In situ high-energy X-ray diffraction methods allow tracing the evolution of phase fractions over a large temperature range. Neutron diffraction unveils information on order-disorder transformations in TiAl alloys. Small-angle scattering experiments offer insights into the materials’ precipitation behavior. This review attempts to shine a light on selected in situ diffraction and scattering techniques and the ways in which they promoted the development of an advanced engineering TiAl alloy.

  13. PERSPECTIVE DIRECTIONS OF DEVELOPMENT OF HARD-ALLOY INSTRUMENT FOR WIRE DRAWING

    Directory of Open Access Journals (Sweden)

    A. N. Savenok

    2007-01-01

    Full Text Available The new directions and developments, which are more perspective f o r  the development of  the wiredrawing instrument, possessing necessary complex of  physical-mechanical characteristics, are examined.

  14. Dual-bath Plating of Composition Modulated Alloys (CMA) based on a newly developed Computer Controlled Plating System

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Leisner, Peter; Møller, Per

    1994-01-01

    Composition Modulated Alloys (CMA) are attracting ever increasing interests, as new and fascinating appli-cations are reported. Until recently, producing these multilayered coatings have been difficult, particularly for larger samples. This presentation will explain the design, use and purpose...

  15. Development of the dentistry alloy Ni-Cr-Nb; Desenvolvimento de ligas odontologicas Ni-Cr-Nb

    Energy Technology Data Exchange (ETDEWEB)

    Souza, M.A.; Ramos, A.S.; Hashimoto, T.M., E-mail: mari_sou@hotmail.co [UNESP/FEG, Guaratingueta, SP (Brazil). Fac. de Engenharia. Dept. de Materiais e Tecnologia

    2010-07-01

    This work reports on the structural characterization of Ni-Cr-Mo and Ni-Cr-Nb alloys produced by arc melting. Samples were characterized by means of optical microscopy, X-ray diffraction, scanning electron microscopy, and EDS analysis. Results indicated that the arc melting process was efficient to produce homogeneous structures in Ni-Cr-Mo and Ni-Cr-Nb alloys. The nickel dissolved large amounts of Cr, Mo and Nb, which was detected by EDS analysis and X-ray diffraction. The alloy containing molybdenum indicated the presence of structure based on Ni{sub SS}, while that the alloys containing niobium presented primary grains of Ni{sub SS} and precipitates formed by the simultaneous transformation of the Ni and Ni{sub 3}Nb phases. (author)

  16. Evaluation of bonding strength between yttria coating and vanadium alloys for development of self-cooled blanket

    Energy Technology Data Exchange (ETDEWEB)

    Akamatsu, Hitoshi, E-mail: akamatsu@jupiter.qse.tohoku.ac.jp [Department of Quantum Science and Energy Engineering, Tohoku University, 6-6-01-2, Aramaki-aza-Aoba, Sendai 980-8579 (Japan); Satou, Manabu; Sato, Takashi [Department of Quantum Science and Energy Engineering, Tohoku University, 6-6-01-2, Aramaki-aza-Aoba, Sendai 980-8579 (Japan); Jain, Amit; Gupta, Vijay [Department of Mechanical and Aerospace Engineering, 38-137E, Eng IV Building, University of California, Los Angels, CA 90095-1597 (United States); Hasegawa, Akira [Department of Quantum Science and Energy Engineering, Tohoku University, 6-6-01-2, Aramaki-aza-Aoba, Sendai 980-8579 (Japan)

    2011-10-01

    A laser spallation technique was utilized for measurement of the bonding strength between yttria coating and vanadium alloys. The bonding strength between the alloys containing small amounts of yttrium made by levitation melting method and the yttria coating prepared by vacuum plasma-spray was evaluated to be about 950 MPa. It was not clearly observed the effects of alloying elements on the bonding strength. The strength varied about 100 MPa by specimens and by alloy compositions. Detailed observation of the failure type at the interface indicated that crack formation in the coating reduced the stress at the interface, so that the evaluation might be overestimated. It was demonstrated that application of the laser spallation technique to measure the bonding strength between ceramics coating and base material was useful for the evaluation of mechanical integrity of the coating.

  17. Development and properties of duplex MgF2/PCL coatings on biodegradable magnesium alloy for biomedical applications.

    Science.gov (United States)

    Makkar, Preeti; Kang, Hoe Jin; Padalhin, Andrew R; Park, Ihho; Moon, Byoung-Gi; Lee, Byong Taek

    2018-01-01

    The present work addresses the performance of polycaprolactone (PCL) coating on fluoride treated (MgF2) biodegradable ZK60 magnesium alloy (Mg) for biomedical application. MgF2 conversion layer was first produced by immersing Mg alloy substrate in hydrofluoric acid solution. The outer PCL coating was then prepared using dip coating technique. Morphology, elements profile, phase structure, roughness, mechanical properties, invitro corrosion, and biocompatibility of duplex MgF2/PCL coating were then characterized and compared to those of fluoride coated and uncoated Mg samples. The invivo degradation behavior and biocompatibility of duplex MgF2/PCL coating with respect to ZK60 Mg alloy were also studied using rabbit model for 2 weeks. SEM and TEM analysis showed that the duplex coating was uniform and comprised of porous PCL film (~3.3 μm) as upper layer with compact MgF2 (~2.2 μm) as inner layer. No significant change in microhardness was found on duplex coating compared with uncoated ZK60 Mg alloy. The duplex coating showed improved invitro corrosion resistance than single layered MgF2 or uncoated alloy samples. The duplex coating also resulted in better cell viability, cell adhesion, and cell proliferation compared to fluoride coated or uncoated alloy. Preliminary invivo studies indicated that duplex MgF2/PCL coating reduced the degradation rate of ZK60 Mg alloy and exhibited good biocompatibility. These results suggested that duplex MgF2/PCL coating on magnesium alloy might have great potential for orthopedic applications.

  18. Development of Fe-Ni and Ni-base alloys without {gamma}' strengthening for advanced USC boilers

    Energy Technology Data Exchange (ETDEWEB)

    Semba, Hiroyuki; Okada, Hirokazu; Igarashi, Masaaki; Hirata, Hiroyuki [Sumitomo Metal Industries, Ltd., Amagasaki, Hyogo (Japan). Corporate Research and Development Labs.; Yoshizawa, Mitsuru [Sumitomo Metal Industries Ltd., Amagasaki, Hyogo (Japan). Steel Tube Works

    2010-07-01

    An Fe-Ni base alloy, 23Cr-45Ni-7W alloy (HR6W) strengthened by Fe{sub 2}W-type Laves phase is one of the candidate materials for the piping application. Stability of long-term creep strength and superior creep rupture ductility have been proved by creep rupture tests up to 60000h at 650-800 C. The 10{sup 5}h extrapolated creep rupture strength at 700 C approved by TUV is 85MPa. It has also been confirmed that HR6W has excellent microstructural stability by means of microstructural observations after term creep tests and aging. A thick wall pipe of HR6W, which is 457mm in diameter and 60mm in wall thickness, has successfully been manufactured by the Erhart Push Bench press method. This trial production has shown that hot workability of HR6W is sufficient for manufacturing thick wall piping for A-USC plants. A new Ni-base alloy, 30r-50Ni-4W alloy (HR35) has been proposed for piping application having comparable creep rupture strength with Alloy 617 at 700 C. This alloy is not strengthened by {gamma}' phase but mainly by {alpha}-Cr phase. The 10{sup 5}h extrapolated creep rupture strength is estimated to be 114 MPa at 700 C. It has sufficient creep rupture ductility compared with Alloy 617. A thick wall pipe of HR35 has also been successfully manufactured. Capability of HR6W and HR35 as structural materials for A-USC plants has been examined in detail. They have high resistance to relaxation cracking after welding. It is, therefore, concluded that both the alloys are promising candidates especially for thick wall piping in A-USC power plants. (orig.)

  19. The role of sub-micron grain size in the development of rare earth hard magnetic alloys

    International Nuclear Information System (INIS)

    Davies, H.A.; Wang, Z.C.

    2004-01-01

    The magnetic properties of nanocrystalline melt spun rare earth-iron-boron alloys based on Nd or Pr and on Nd-Pr mixtures are compared for a wide range of RE:Fe ratio. Their magnetic properties are compared with those of corresponding alloy ribbons based on Nd. The Pr containing alloys have generally higher coercivity than their Nd counterparts because of the higher anisotropy constant of the Pr 2 Fe 14 B phase. Co substitution for Fe increases the Curie temperature and thermal stability for the nanophase alloys. Excellent magnetic property combinations were achieved for single phase Pr 12 (Fe 100-x Co x ) 82 B 6 (x=0-20) alloys, processed by overquenching and devitrification annealing. In contrast, in the case of nanocomposite Pr 10 (Fe 100-x Co x ) 84 B 6 alloys, based on Pr 2 Fe 14 B/α-Fe mixtures, only for 30% substitution of Fe by Co could useful enhancement of (BH) max be achieved, due to generally rather coarse α-Fe crystallites

  20. Oxide Dispersion Strengthened Fe3Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    Energy Technology Data Exchange (ETDEWEB)

    Kad, B.K.

    2002-02-08

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe{sub 3}Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100% in the power generation industry. A particular ''in service application'' anomaly of Fe{sub 3}Al-based alloys is that the environmental resistance is maintained up to 1200 C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism. Thus, the challenges of this program are manifold: (1) to produce thin walled ODS-Fe{sub 3}Al tubes, employing powder extrusion methodologies, with (2) adequate increased strength for service at operating temperatures, and (3) to mitigate creep failures by enhancing the as-processed grain size in ODS-Fe{sub 3}Al tubes. Our research progress till date has resulted in the successful batch production of typically 8 Ft. lengths of 1-3/8 inch diameter, 1/8 inch wall thickness, ODS-Fe{sub 3}Al tubes via a proprietary single step extrusion consolidation process. The process parameters for such consolidation methodologies have been prescribed and evaluated as being routinely reproducible. Such processing parameters (i.e., extrusion ratios, temperature, can design etc.) were particularly guided by the need to effect post-extrusion recrystallization and grain growth at a sufficiently low temperature, while still meeting the creep requirement at service temperatures. Static recrystallization studies show that elongated grains (with their long axis parallel to the extrusion axis), typically 200-2000 {micro}m in diameter, and several millimeters long can be obtained routinely, at 1200 C. The growth kinetics are affected by the interstitial impurity content in the powder batches. For example complete recrystallization, across the tube wall thickness, is

  1. On the Development of an Al4.8 wt% Cu Alloy Obtained from Recycled Aluminum Cans Designed for Thixoforming Process

    Directory of Open Access Journals (Sweden)

    Ronan Miller Vieira

    2016-01-01

    Full Text Available This work has focused on the development of a new aluminum alloy containing 4.8 wt% of Cu alloy obtained from recycled aluminium cans designed for thixoforming process. After the step of melting and solidification of the alloy in a metallic permanent mold, samples were solution heat treated at 525°C for times ranging from 2 h to 48 h, quenched in water and followed by natural aging. Results have shown the evolution of hardness so from them solubilization solution heat treatment was chosen for 24 h. The best condition for aging was 190°C during 3 h. With this data pieces were thixoforged at 580°C and 615°C corresponding, respectively, to solid fraction (fs of 0.8 and 0.6. The optimized T6 temper was applied and tensile tests were performed. The mechanical properties obtained are compatible with those obtained for consolidated alloys processed in semisolid state (SS and after T6 temper hardness increases from 95 HB to 122 HB and the best results were a tensile strength of 324 MPa ± 10 MPa, yield strength of 257 MPa ± 18 MPa, and an elongation of 7.1%  ±  1%. For alloys designed for thixoforming process, these results are in accordance with what was expected whereas globular microstructure, high ductility, and good performance under cyclic conditions are desirable.

  2. Microstructure and mechanical properties of newly developed aluminum–lithium alloy 2A97 welded by fiber laser

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Banglong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Qin, Guoliang, E-mail: glqin@sdu.edu.cn [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Meng, Xiangmeng; Ji, Yang; Zou, Yong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Lei, Zhen [Harbin Welding Institute, Harbin 150028 (China)

    2014-11-03

    The newly developed aluminum–lithium alloy 2A97 was for the first time joined by laser beam welding in order to meet the ever-increased long-term requirements of aerospace, aviation and armament industries. The weld appearance, microstructure, solute segregation, precipitate behavior, and their relationships with mechanical properties of welded joints were investigated. Sound joints with no crack and a few small porosities are obtained under appropriate heat inputs. As a result of heterogeneous nucleation involving the effect of Zr and Li, a non-dendritic equiaxed zone forms between partially melted zone and fusion zone. The crystal morphologies in fusion zone vary from columnar dendrite to equiaxed dendrite, with the increase of constitutional supercooling. Solute segregation leads to the variations of Cu content in grain interior and boundary, as well as the weak ability of re-precipitation of fusion zone. Most precipitates in the base metal dissolve during welding, and fusion zone contains a decreased quantity of δ′, β′, θ′, and T{sub 1}. The ultimate tensile strength of laser welded joints is 83.4% of that of the base metal, and can meet the application requirements from related industries, but the ductility still needs to be improved. Welding defects and loss of solid solution/precipitation hardened structure lead to the degradation of mechanical properties. Tensile fracture occurs in weld with the brittle intergranular dominated mode and premature failure occurs and extends in the equiaxed zone.

  3. Development of plastic elongation in nanocrystalline and amorphous Ni–W dual phase alloys by brushing technique

    International Nuclear Information System (INIS)

    Nakayama, S.; Adachi, H.; Yamasaki, T.

    2015-01-01

    Highlights: • A novel agitation technique called the brushing technique is proposed. • A homogeneous material can be obtained with the brushing technique. • The brushed material exhibits large plastic elongation with work hardening. - Abstract: A novel agitation technique, referred to as the “brushing technique” is proposed to treat the surface of a Ni–W alloy film during electrodeposition. This technique was developed to directly remove hydrogen bubbles on the film surface and to apply Ni ions to the interfacial layer with the substrate. The intrinsic mechanical properties of the Ni–W electrodeposits are then evaluated with respect to application. High resolution transmission electron microscopy observations revealed that both treated and untreated films have nanocrystallites of approximately 5 nm in diameter and an amorphous phase. There was a compositional difference of about. 1.4 at% W between the face side and the reverse side of the film that was not subjected to the brushing technique, whereas this difference was absent in the film subjected to the brushing technique. In addition, the brushing technique reduced the surface roughness of the film and decreased the number of defects. As a result, a large plastic strain of about. 2.9% was observed with work hardening under tensile testing

  4. Development of half metallicity within mixed magnetic phase of Cu1‑x Co x MnSb alloy

    Science.gov (United States)

    Bandyopadhyay, Abhisek; Neogi, Swarup Kumar; Paul, Atanu; Meneghini, Carlo; Bandyopadhyay, Sudipta; Dasgupta, Indra; Ray, Sugata

    2018-05-01

    Cubic half-Heusler Cu1‑x Co x MnSb () compounds have been investigated both experimentally and theoretically for their magnetic, transport and electronic properties in search of possible half metallic antiferromagnetism. The systems (Cu,Co)MnSb are of particular interest as the end member alloys CuMnSb and CoMnSb are semi metallic (SM) antiferromagnetic (AFM) and half metallic (HM) ferromagnetic (FM), respectively. Clearly, Co-doping at the Cu-site of CuMnSb introduces changes in the carrier concentration at the Fermi level that may lead to half metallic ground state but there remains a persistent controversy whether the AFM to FM transition occurs simultaneously. Our experimental results reveal that the AFM to FM magnetic transition occurs through a percolation mechanism where Co-substitution gradually suppresses the AFM phase and forces FM polarization around every dopant cobalt. As a result a mixed magnetic phase is realized within this composition range while a nearly HM band structure is developed already at the 10% Co-doping. Absence of T 2 dependence in the resistivity variation at low T-region serves as an indirect proof of opening up an energy gap at the Fermi surface in one of the spin channels. This is further corroborated by the ab initio electronic structure calculations that suggests that a nearly ferromagnetic half-metallic ground state is stabilized by Sb-p holes produced upon Co doping.

  5. Progress of application, research and development, and design guidelines for shape memory alloy devices for cultural heritage structures in Italy

    Science.gov (United States)

    Castellano, Maria G.; Indirli, Maurizio; Martelli, Alessandro

    2001-07-01

    A wide ranging R&D Project (ISTECH) on validation and application of the Innovative Antiseismic Techniques (IATs) for the restoration of Cultural Heritage Structures (CUHESs), especially masonry buildings, based on the Shape Memory Alloys (SMAs), has been funded by the European Commission (EC), in the framework of the Environment and Climate RTD Programme. Because Traditional Restoration Techniques (TRTs) have sometimes proved inadequate in avoiding collapses and often too invasive, the use of superelastic SMA Devices (SMADs) has been developed. Theoretical and numerical studies, as well as intensive testing of material specimens, devices, structural models and in situ campaigns, show that SMADs can substantially increase the stability of masonry CUHESs exposed to an earthquake. Different SMAD types have been investigated to fulfil different structural needs and they can be custom designed taking into account each monument's characteristics. The successful results of the research and its exploitation led to important applications in Italy: the S. Giorgio Church Bell-Tower, located at Trignano, S. Martino in Rio, Reggio Emilia, damaged by the 15th October 1996 earthquake, the transept tympana of the S. Francesco Basilica in Assisi and the S. Feliciano Cathedral façade in Foligno, both heavily damaged by the September 1997 earthquake. In addition, further studies and applications of SMAD technology are foreseen in Italy in the next future, in the framework of Italian and European research projects and proposals.

  6. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...... thermoelastic coefficients and age hardenable low expansion alloys....

  7. Mechanical behaviour of aluminium-lithium alloys

    Indian Academy of Sciences (India)

    Aluminium-lithium alloys hold promise of providing a breakthrough response to the crying need for lightweight alloys for use as structurals in aerospace applications. Considerable worldwide research has gone into developing a range of these alloys over the last three decades. As a result, substantial understanding has ...

  8. Development of a high temperature high strength Al alloy by addition of small amounts of Sc and Mg to 2219 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mondol, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Alam, T.; Banerjee, R. [Advanced Materials and Manufacturing Processes Institute and Department of Materials Science and Engineering, University of North Texas, Denton, TX 76203-5017 (United States); Kumar, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Chattopadhyay, K., E-mail: kamanio@materials.iisc.ernet.in [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India)

    2017-02-27

    The paper reports a significant improvement in tensile properties, in particular at 200 °C, of commercial 2219 Al alloy by addition of small amounts of Sc (0.8 wt%) and Mg (0.45 wt%), and employing copper mould suction casting followed by natural ageing and cold rolling. Microstructural examination and measurement of hardness were performed in order to explain the effects of Sc and Mg at each processing step. It is found that the remarkable improvement of room temperature strength occurs due to fine grain size, Al{sub 3}Sc and Al{sub 3}(Sc,Zr) dispersoids, GP zones on {100} and {111} planes, and work hardening. On exposure at 200 °C, the GP zones transform primarily to θ′ precipitates and a few Ω precipitates. Sc and Mg atoms segregate at the θ′/matrix interface, which suppress the coarsening of θ′ precipitates and make them stable at higher temperatures. Thus, the work reports extremely high 0.2% proof stress of 542 MPa at room temperature, 378 MPa at 200 °C and 495 MPa at room temperature after 200 h exposure at 200 °C accompanied by reasonable ductility. Theoretical yield strength is calculated on the basis of the observed microstructure and is found to be in good agreement with the experimentally obtained value.

  9. Development of a high temperature high strength Al alloy by addition of small amounts of Sc and Mg to 2219 alloy

    International Nuclear Information System (INIS)

    Mondol, S.; Alam, T.; Banerjee, R.; Kumar, S.; Chattopadhyay, K.

    2017-01-01

    The paper reports a significant improvement in tensile properties, in particular at 200 °C, of commercial 2219 Al alloy by addition of small amounts of Sc (0.8 wt%) and Mg (0.45 wt%), and employing copper mould suction casting followed by natural ageing and cold rolling. Microstructural examination and measurement of hardness were performed in order to explain the effects of Sc and Mg at each processing step. It is found that the remarkable improvement of room temperature strength occurs due to fine grain size, Al 3 Sc and Al 3 (Sc,Zr) dispersoids, GP zones on {100} and {111} planes, and work hardening. On exposure at 200 °C, the GP zones transform primarily to θ′ precipitates and a few Ω precipitates. Sc and Mg atoms segregate at the θ′/matrix interface, which suppress the coarsening of θ′ precipitates and make them stable at higher temperatures. Thus, the work reports extremely high 0.2% proof stress of 542 MPa at room temperature, 378 MPa at 200 °C and 495 MPa at room temperature after 200 h exposure at 200 °C accompanied by reasonable ductility. Theoretical yield strength is calculated on the basis of the observed microstructure and is found to be in good agreement with the experimentally obtained value.

  10. Shape memory effect alloys

    International Nuclear Information System (INIS)

    Koshimizu, S.

    1992-01-01

    Although the pseudo- or super-elasticity phenomena and the shape memory effect were known since the 1940's, the enormous curiosity and the great interest to their practical applications emerged with the development of the NITINOL alloy (Nickel-Titanium Naval Ordance Laboratory) by the NASA during the 1960's. This fact marked the appearance of a new class of materials, popularly known as shape memory effect alloys (SMEA). The objective of this work is to present a state-of-the-art of the development and applications for the SMEA. (E.O.)

  11. Alloy development for fast induced radioactivity decay for fusion reactor applications

    International Nuclear Information System (INIS)

    Klueh, R.L.; Bloom, E.E.

    1984-03-01

    The Cr-Mo ferritic (martensitic) steels and austenitic stainless steels (primarily type 316 and variations on that composition) are the leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment produces long-lived radioactive isotopes. These isotopes lead to difficult radioactive waste disposal problems once the structure is removed from service. Such problems could be reduced by developing steels that contain only elements that produce radioactive isotopes that decay to low levels in a reasonable time (tens of years instead of hundreds or thousands of years). This report discusses the development of such steels by making elemental substitutions in the steels now under consideration. Molybdenum must be replaced in the Cr-Mo steels; nickel and molybdenum both must be replaced in the austenitic stainless steels (the nitrogen concentration must be limited, and niobium, maintained to extremely low levels). Appropriate substitutions are tungsten for molybdenum in the Cr-Mo steels and manganese for nickel in the austenitic stainless steels. Indications are that suitable ferritic steels can be developed, but development of a nickel-free austenitic stainless steel with properties similar to the Cr-Ni stainless steels appears to be much more complex

  12. Critical Assessment 14: High Entropy Alloys and Their Development as Structural Materials (Postprint)

    Science.gov (United States)

    2015-01-01

    more rapidly accelerate progress. Acknowledgements The author acknowledges useful discussions on this topic with O. Senkov, U. Glatzel, E. George and J...633–648. 4. B. Cantor , I. T. H. Chang, P. Knight and A. J. B. Vincent: ‘Microstructural development in equiatomic multicomponent alloys’, Mater

  13. A Conceptual Development of a Shape Memory Alloy Actuated Variable Camber Morphing Wing

    NARCIS (Netherlands)

    Ferreira, J.P.; De Breuker, R.

    2016-01-01

    This study describes the development of a morphing wing concept for a Portuguese Air Force Unmanned Air Vehicle (UAV), the UAS-30. Nowadays, optimized fuel efficiency is a primary requirement in the aerospace industry, and it can be significantly improved by designing adaptive wings which can change

  14. Influence of copper content on microstructure development of AlSi9Cu3 alloy

    Directory of Open Access Journals (Sweden)

    Brodarac Zovko Z.

    2014-01-01

    Full Text Available Microstructure development and possible interaction of present elements have been determined in charge material of EN AlSi9Cu3 quality. Literature review enables prediction of solidification sequence. Modelling of equilibrium phase diagram for examined chemical composition has been performed, which enables determination of equilibrium solidification sequence. Microstructural investigation indicated distribution and morphology of particular phase. Metallographic analysis tools enable exact determination of microstructural constituents: matrix αAl, eutectic αAl+βSi, iron base intermetallic phase - Al5FeSi, Alx(Fe,MnyCuuSiw and/or Alx(Fe,MnyMgzCuuSiw and copper base phases in ternary eutectic morphology Al-Al2Cu-Si and in complex intermetallic ramified morphology Alx(Fe,MnyMgzSiuCuw. Microstructure development examination reveals potential differences due to copper content which is prerequisite for high values of final mechanical, physical and technological properties of cast products.

  15. Potentialities of some surface characterization techniques for the development of titanium biomedical alloys

    Directory of Open Access Journals (Sweden)

    P.S. Vanzillotta

    2004-09-01

    Full Text Available Bone formation around a metallic implant is a complex process that involves micro- and nanometric interactions. Several surface treatments, including coatings were developed in order to obtain faster osseointegration. To understand the role of these surface treatments on bone formation it is necessary to choose adequate characterization techniques. Among them, we have selected electron microscopy, profilometry, atomic force microscopy (AFM and X-ray photoelectron spectroscopy (XPS to describe them briefly. Examples of the potentialities of these techniques on the characterization of titanium for biomedical applications were also presented and discussed. Unfortunately more than one technique is usually necessary to describe conveniently the topography (scanning electron microsocopy, profilometry and/or AFM and the chemical state (XPS of the external layer of the material surface. The employment of the techniques above described can be useful especially for the development of new materials or products.

  16. Development of temperature statistical model when machining of aerospace alloy materials

    Directory of Open Access Journals (Sweden)

    Kadirgama Kumaran

    2014-01-01

    Full Text Available This paper presents to develop first-order models for predicting the cutting temperature for end-milling operation of Hastelloy C-22HS by using four different coated carbide cutting tools and two different cutting environments. The first-order equations of cutting temperature are developed using the response surface methodology (RSM. The cutting variables are cutting speed, feed rate, and axial depth. The analyses are carried out with the aid of the statistical software package. It can be seen that the model is suitable to predict the longitudinal component of the cutting temperature close to those readings recorded experimentally with a 95% confident level. The results obtained from the predictive models are also compared with results obtained from finite-element analysis (FEA. The developed first-order equations for the cutting temperature revealed that the feed rate is the most crucial factor, followed by axial depth and cutting speed. The PVD coated cutting tools perform better than the CVD-coated cutting tools in terms of cutting temperature. The cutting tools coated with TiAlN perform better compared with other cutting tools during the machining performance of Hastelloy C-22HS. It followed by TiN/TiCN/TiN and CVD coated with TiN/TiCN/Al2O3 and TiN/TiCN/TiN. From the finite-element analysis, the distribution of the cutting temperature can be discussed. High temperature appears in the lower sliding friction zone and at the cutting tip of the cutting tool. Maximum temperature is developed at the rake face some distance away from the tool nose, however, before the chip lift away.

  17. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  18. Development of an atomic mobility database for liquid phase in multicomponent Al alloys. Focusing on binary systems

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Shaoqing; Du, Yong; Zhang, Lijun [Central South Univ., Changsha, Hunan (China). State Key Laboratory of Powder Metallurgy; Liu, Dandan [Central South Univ., Changsha, Hunan (China). State Key Laboratory of Powder Metallurgy; Central South Univ., Changsha, Hunan (China). School of Materials Science and Engineering; Chen, Qing; Engstroem, Anders [Thermo-Calc Software AB, Stockholm (Sweden)

    2013-08-15

    An atomic mobility database for binary liquid phase in multicomponent Al-Cu-Fe-Mg-Mn-Ni-Si-Zn alloys was established based on critically reviewed experimental and theoretical diffusion data by using DICTRA (Diffusion Controlled TRAnsformation) software. The impurity diffusivities of the elements with limited experimental data are obtained by means of the least-squares method and semi-empirical correlations. Comprehensive comparisons between the calculated and measured diffusivities indicate that most of the reported diffusivities can be well reproduced by the currently obtained atomic mobilities. The reliability of this diffusivity database is further validated by comparing the simulated concentration profiles with the measured ones, as well as the measured main inter-diffusion coefficients of liquid Al-Cu-Zn alloys with the extrapolated ones from the present binary atomic mobility database. The approach is of general validity and applicable to establish mobility databases of other liquid alloys. (orig.)

  19. Study of fatigue behaviour of 7475 aluminium alloy

    Indian Academy of Sciences (India)

    Unknown

    controlled toughness alloy developed for applications that require a combination of high strength, superior fracture toughness and resistance to fatigue crack propagation both in air and aggressive environment. The 7475 alu- minium alloy is basically a modified version of 7075 alloy. Properties in 7075 alloy are improved by ...

  20. Development of a database for the prediction of phases in Pt-Al-Cr-Ru alloys for high-temperature and corrosive environments: Al-Cr-Ru

    International Nuclear Information System (INIS)

    Suess, R.; Watson, A.; Cornish, L.A.; Compton, D.N.

    2009-01-01

    Platinum-based alloys for high-temperature corrosive environments are being developed which have microstructures that are analogous to the γ/γ' microstructure of the nickel-based superalloys. The need for a predictive thermodynamic database for these alloys was identified. Because experimental studies suggested that such a database should be based on Pt-Al-Cr-Ru, the Al-Cr-Ru system is of importance in this research programme. Using the CALPHAD method and Thermo-Calc software, existing binary data were used to optimise a ternary database for Al-Cr-Ru against available experimental ternary data. The database gives good predictions with regards to phase equilibria in the system as well as the nature of the primary solidification phases.

  1. Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    Radiation-induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation-induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe-based alloys found that metalloids elements such as P, S, Si, Ge, Sn, etc., embrittle the materials when enrichment was observed at grain boundaries (GBs). RIS of Fe-Cr-Ni-based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

  2. Development of bonding techniques between W and Cu-alloys for plasma facing components by HIP method (3). Bonding tests with Au-foil insert

    International Nuclear Information System (INIS)

    Saito, Shigeru

    2002-07-01

    In recent years, it has been considered that W (tungsten) is one of candidate materials for armor tiles of plasma a facing components (PFC), like first wall or divertor, of fusion reactor. On the other hand, Cu-alloys, like OFHC-Cu or DS-Cu, are proposed as heat sink materials behind the plasma facing materials because of its high thermal conductivity. It is necessary to develop a reliable bonding techniques in order to fabricate PFC. JAERI has developed the hot isostatic press (HIP) bonding process to bond W with Cu-alloys. In this experiments, bonding tests with Au-foil insert were performed. We could get the best HIP bonding conditions for W and Cu-alloys with Au-foil as 1123K x 2hours x 147MPa. It was shown that the HIP temperature was 150K lower than that of without Au-foil. Furthermore, the tensile strength was similar to that of with without Au-foil. (author)

  3. Alloy development for fast induced radioactivity decay for fusion reactor applications

    International Nuclear Information System (INIS)

    Klueh, R.L.; Bloom, E.E.

    1984-01-01

    During the operation of a fusion reactor, the structural material of the first wall and blanket structure will become highly radioactive from activation by the high-energy fusion neutrons. A difficult radioactive waste management problem will be involved in the disposal of this material after the service lifetime is complete. One way to minimize the management problem is the use of structural materials where the radioactive isotopes in the irradiated material decay to levels that allow for simplified disposal techniques. We are exploring how ferritic and austenitic steels could be developed to meet this objective

  4. Development of Axial Continuous Metal Expeller for melt conditioning of alloys

    International Nuclear Information System (INIS)

    Cassinath, Z.; Prasada Rao, A.K.

    2016-01-01

    ACME (Axial, centrifugal metal expeller) is a novel processing technology developed independently for conditioning liquid metal prior to solidification processing. The ACME process is based on an axial compressor and uses a rotor stator mechanism to impose a high shear rate and a high intensity of turbulence to the liquid metal, so that the conditioned liquid metal has uniform temperature and uniform chemical composition as it is expelled. The microstructural refinement is achieved through the process of dendrite fragmentation while taking advantage of the thixotropic property of semisolid metal slurry so that it can be conveyed for further downstream operations. This paper introduces the concept and its advantages over current technologies. (paper)

  5. Development of Axial Continuous Metal Expeller for melt conditioning of alloys

    Science.gov (United States)

    Cassinath, Z.; Prasada Rao, A. K.

    2016-02-01

    ACME (Axial, centrifugal metal expeller) is a novel processing technology developed independently for conditioning liquid metal prior to solidification processing. The ACME process is based on an axial compressor and uses a rotor stator mechanism to impose a high shear rate and a high intensity of turbulence to the liquid metal, so that the conditioned liquid metal has uniform temperature and uniform chemical composition as it is expelled. The microstructural refinement is achieved through the process of dendrite fragmentation while taking advantage of the thixotropic property of semisolid metal slurry so that it can be conveyed for further downstream operations. This paper introduces the concept and its advantages over current technologies.

  6. Novel bioactive materials developed by simulated body fluid evaluation: Surface-modified Ti metal and its alloys.

    Science.gov (United States)

    Kokubo, Tadashi; Yamaguchi, Seiji

    2016-10-15

    Until the discovery of the bone-bonding activity of Bioglass by Hench et al. in the early 1970s, it had not been demonstrated that a synthetic material could bond to living bone without eliciting a foreign body reaction. Since then, various kinds of materials based on calcium phosphate, such as sintered hydroxyapatite and β-tricalcium phosphate have also been shown to bond to living bone. Until the discovery of the bone-bonding activity of Ti metal formed with a sodium titanate surface layer by the present authors in 1996, it had not been shown that a metallic material could bond to living bone. Since then, various kinds of surface-modified Ti metal and its alloys have been found to bond to living bone. Until the discovery of the osteoinduction of porous hydroxyapatite by Yamasaki in 1990, it was unknown whether a synthetic material could induce bone formation even in muscle tissue. Since then, various kinds of porous calcium phosphate ceramics have been shown to induce osteoinduction. Until the discovery of osteoinduction induced by a porous Ti metal formed with a titanium oxide surface layer by Fujibayashi et al. in 2004, it had been unclear whether porous metals would be able to induce osteoinduction. These novel bioactive materials have been developed by systematic research into the apatite formation that occurs on surface-modified Ti metal and its related materials in an acellular simulated body fluid (SBF) having ion concentrations almost equal to those of human blood plasma. Some of the novel bioactive materials based on Ti metal are already in clinical use or clinical trials, such as artificial hip joints and spinal fusion devices. In the present paper, we review how these novel bioactive materials based on Ti metal have been developed based on an evaluation of apatite formation in SBF. Without the SBF evaluation, these novel bioactive materials would most likely never have been developed. On the basis of systematic study of apatite formation on a material

  7. Development of Au-Ge based candidate alloys as an alternative to high-lead content solders

    DEFF Research Database (Denmark)

    Chidambaram, Vivek; Hald, John; Hattel, Jesper Henri

    2010-01-01

    Au-Ge based candidate alloys have been proposed as an alternative to high-lead content solders that are currently being used for high-temperature applications. The changes in microstructure and microhardness associated with the addition of low melting point metals namely In, Sb and Sn to the Au......-Ge-In and Au-Ge-Sn combinations was determined to be the classic solid solution strengthening. The Au-Ge-Sb combination was primarily strengthened by the refined (Ge) dispersed phase. The aging temperature had a significant influence on the microhardness in the case of the Au-Ge-Sn candidate alloy...

  8. Oxygen sensor development and low temperature corrosion study in lead-alloy coolant loop

    International Nuclear Information System (INIS)

    Hwang, Il Soon; Bahn, Chi Bum; Lee, Seung Gi; Jeong, Seung Ho; Nam, Hyo On; Lim, Jun

    2007-07-01

    Oxygen sensor to measure dissolved oxygen concentration at liquid lead-bismuth eutectic environments have been developed. Developed oxygen sensor for application in lead-bismuth eutectic (LBE) system was based on the oxygen ion conductor made of YSZ ceramic having Bi/Bi2O3 reference joined by electro-magnetic swaging. Leakage problem, which was major problem of existing sensors, can be solved by using electro-magnetic swaging method. A new calibration strategy combining the oxygen titration with electrochemical impedance spectroscopy (EIS) was performed to increase the reliability of sensor. Another calibration was also conducted by controlling the oxygen concentration using OCS (oxygen control system). Materials corrosion tests of various metals (SS316, EP823, T91 and HT9) were conducted for up to 1,000 hours with specimen inspection after every 333hours at 450 .deg. C in HELIOS. Oxygen concentration was controlled at 10 -6 wt% by using the direct gas bubbling of Ar+4%H 2 , Ar+5%O 2 and pure Ar. The dissolved oxygen concentration in LBE was also monitored by two calibrated YSZ oxygen sensors located at different places under different temperatures within HELIOS. It shows a good performance during 1000 hours. Liquid metal embrittlement (LME) test of SS316L specimen in the LBE was performed at various temperature and strain rate. The result shows that the liquid metal embrittlement effect is not crucial at tested conditions

  9. Development of strength-hardness relationships in additively manufactured titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Keist, Jayme S., E-mail: keist@psu.edu; Palmer, Todd A., E-mail: tap103@psu.edu

    2017-05-02

    A major concern for additively manufactured (AM) Ti-6Al-4V components is how AM processing parameters and post-process heat treatments impact the resulting mechanical behavior. The applicability of using microhardness measurements as a predictive tool for yield and tensile strengths of AM Ti-6Al-4V would provide a rapid and useful screening mechanism for ensuring that properties meet requirements in complex geometries. However, microhardness measurements on Ti-6Al-4V exhibit high levels of data variability due to the orientational impact of the α phase. In order to overcome this variability in hardness measurements, a methodology for aggregating microhardness data in individual builds has been developed and validated. By compiling mean microhardness values from various AM components produced by electron beam based directed energy deposition (DED), laser based DED, and laser based powder bed fusion (PBF) processes in the as-deposited and post-process heat treated conditions, strong linear correlations between strength and hardness can be developed in AM materials having a lamellar α+β microstructure. With the addition of strain hardening and α phase orientation contributions to the mean microhardness measurement, the strength-hardness correlations of AM Ti-6Al-4V followed empirically derived models, opening the possibility of using these models to predict strengths from AM components regardless of the AM process or post-process state.

  10. Microstructural Analysis of the Oxidation Products of Metallic Alloys According to the HALOX Development

    International Nuclear Information System (INIS)

    De Micco, G.

    2001-01-01

    This publication is a first stage in the development of an oxidation process of the fissile material, from spent nuclear fuel elements of research reactors, containing molybdenum.The oxidation of molybdenum powder with air at elevated temperatures (375-500 o C) has been studied by means of X-ray diffraction and scanning electron microscopy.The results show that the only product was MoO 3 in two different phases: Monoclinic and Orthorhombic.MoO 2 and non-stoichiometric molybdenum oxide such as Mo 4 O 1 1 were not evidenced in any of the Mo oxidation steps. By monitoring the time required for the complete oxidation of Mo at different conditions of temperature and pressure, a rate equation has been determined for the whole process. The activation energy and the pressure and degree of reaction dependence, has been calculated.This values remain constant trough out the complete reaction

  11. Improvement of hydrogen sorption properties of compounds based on Vanadium “bcc” alloys by mean of intergranular phase development

    International Nuclear Information System (INIS)

    Planté, D.; Raufast, C.; Miraglia, S.; Rango, P. de; Fruchart, D.

    2013-01-01

    Highlights: •Decrease of “bcc” pseudo cell with the increase of amount of additive. •Additive phase improve activation kinetics. •Chromium in the “bcc” matrix decreases the lattice parameter and destabilizes hydride formation/dissociation. •Lower working temperatures could be obtain. -- Abstract: Body centered cubic structure (“bcc”) type alloys based on Vanadium [1] reveal promising characteristics for mobile applications. These disordered solid solutions have particular metal/hydride equilibrium and some regulation aspects have leaded us to pay special attention to this type of material [2]. Compounds based on Vanadium-rich solid solution have been elaborated in order to destabilize γ hydride phase (corresponding to the face centered cubic (“fcc”) structure of VH 2 ). Addition of Ni and Zr-rich Laves phase as a secondary phase results in the development of a particular microstructure composed of a principal “bcc” matrix rounded by intergranular activating phase. This results in a facilitated and faster activation of these compounds. The present study shows that some constituting species of the secondary phase have diffused in the main matrix and therefore have modified the thermodynamic of hydride. In fact, chromium diffusion into the “bcc” matrix destabilizes hydride. It is correlated to the lower stability of chromium hydride compared to Vanadium hydride. The enthalpic terms of each sample have been measured (assuming standard entropy of 130 J mol −1 K −1 ). The equilibrium metal/hydride can be easily switched in order to adapt it to a mobile hydride tank and obtain low working temperature in regard to the potential use

  12. Development of Enriched Borated Aluminum Alloy for Basket Material of Cask for Spent Nuclear Fuel

    International Nuclear Information System (INIS)

    Mikio Sakai; Tadatsugu Sakaya; Hiroaki Fujiwara; Akira Sakai

    2002-01-01

    Concrete cask system is focused as the candidate one for spent fuel dry storage facilities from economic potential in Japan. Concrete cask consists of a concrete storage cask and a steel canister. A canister containing nuclear spent fuel is shipped by a transportation cask from a nuclear power plant to an interim storage facility. The canister is transferred from the transportation cask to a storage cask by a transfer cask in the storage facility. IHI has developed a concrete cask horizontal transfer system. This transfer system indicates that a canister is transferred to a storage cask horizontally. This transfer system has a merit against canister drop accident in transfer operation, i.e. spent fuel assemblies can be kept safe during the transfer operation. There are guide rails inside of the concrete cask, and the canister is installed into the storage cask with sliding on the rails. To develop the horizontal transfer system, IHI carried out a heat load test and numerical analyses by CFD. Heat load experiment was carried out by using a full-scale prototype canister, storage cask and transfer vessel. The decay heat was simulated by an electric heater installed in the canister. Assuming high burn-up spent fuel storage, heat generation was set between 20.0 kW and 25.0 kW. This experiment was focused on the concrete temperature distribution. We confirmed that the maximum concrete temperature in transfer operation period was lower than 40 deg. C (Heat generation 22.5 kW). Moreover we confirmed the maximum concrete temperature passed 24 hours with horizontal orientation was below 90 deg. C (Heat generation 22.5 kW). We analyzed the thermal performance of the concrete cask with horizontal transfer condition and normal storage condition. Thermal analyses for horizontal transfer operation were carried out based on the experimental conditions. The tendency of the analytical results was in good agreement with experimental results. The purpose of vertical thermal analysis

  13. Development of helium porosity near-by grain boundaries in nickel-carbon alloys

    International Nuclear Information System (INIS)

    Reutov, I.V.; Reutov, V.F.

    1995-01-01

    The peculiarities of development of helium porosity near grain boundaries in nickel with 0.002-0.065 at.% carbon uniformly doped with helium up to 2·10 -2 at.% in the process of post-irradiation isothermal annealing at 800 deg C for 1-50 hours are studied. It is stated that at this annealing temperature intensive nucleation and growth of bubbles are observed in near-boundary region whose width grows both with increase of annealing time and carbon content. The TEM studies have shown that in near-boundary zone itself the process of bubble growth is non-uniform: bubble size increases and their density decreases as the distance from grain boundary is increased. The effect observed is discussed from the point of view of formation of two zones with different level of swelling in a grain (near-by boundary and matrix) and consequently, hydrostatic stress as well conditioning the flux of vacancies and helium-vacancy complexes from matrix to grain boundary. 8 refs., 5 figs

  14. Surface treatment of new type aluminum lithium alloy and fatigue crack behaviors of this alloy plate bonded with Ti–6Al–4V alloy strap

    International Nuclear Information System (INIS)

    Sun, Zhen-Qi; Huang, Ming-Hui; Hu, Guo-Huai

    2012-01-01

    Highlights: ► A new generation aluminum lithium alloy which special made for Chinese commercial plane was investigated. ► Pattern of aluminum lithium alloy and Ti alloy were shown after anodization. ► Crack propagation of samples bonded with different wide Ti straps were studied in this paper. -- Abstract: Samples consisting of new aluminum lithium alloy (Al–Li alloy) plate developed by the Aluminum Company of America and Ti–6Al–4V alloy (Ti alloy) plate were investigated. Plate of 400 mm × 140 mm × 2 mm with single edge notch was anodized in phosphoric solution and Ti alloy plate of 200 mm × 20 (40) mm × 2 mm was anodized in alkali solution. Patterns of two alloys were studied at original/anodized condition. And then, aluminum alloy and Ti alloy plates were assembled into a sample with FM 94 film adhesive. Fatigue crack behaviors of the sample were investigated under condition of nominal stress σ = 36 MPa and 54 MPa, stress ratio of 0.1. Testing results show that anodization treatment modifies alloys surface topography. Ti alloy bonding to Al–Li alloy plate effectively retards crack growth than that of Al–Li alloy plate. Fatigue life of sample bonded with Ti alloy strap improves about 62.5% than that of non-strap plate.

  15. Welding of refractory alloys

    International Nuclear Information System (INIS)

    Lessmann, G.G.

    1984-01-01

    This review primarily summarizes welding evaluations supported by NASA-Lewis Research Center in the 1960s. A literature search run in preparation for this review indicates that more recent work is modest by comparison. Hence, this review restates these accomplishments briefly and addresses opportunities which have evolved in welding technology (such as lasers) in the intervening decade. Emphasis in this review is given to tantalum- and niobium-base alloys. Considerable work was also done to assure that a consistent comparison was made with tungsten. A wide variety of candidate alloys derived primarily from developments directed at aircraft propulsion applications were available. Early efforts by NASA were directed at screening studies to select promising structural alloys for the space power application. This objective required fine tuning of welding procedures, e.g., the demonstration of stringent standards for control of welding atmosphere to assure good corrosion resistance in liquid alkali metals. 16 figures, 6 tables

  16. Microstructure development and properties of the AlCuFe quasicrystalline coating on near-{alpha} titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Moskalewicz, T., E-mail: tmoskale@agh.edu.pl [Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, PL-30-059 Krakow, Al. A. Mickiewicza 30 (Poland); Kot, M. [Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, PL-30-059 Krakow, Al. A. Mickiewicza 30 (Poland); Wendler, B. [Faculty of Mechanical Engineering, Technical University of Lodz, PL-90 924 Lodz, ul. Stefanowskiego 1 (Poland)

    2011-11-01

    A protective quasicrystalline AlFeCu coating was deposited on TIMETAL 834 substrate by nonreactive magnetron sputtering in order to improve resistance of the alloy to oxidation. Microstructure characterisation of the substrate and the coating was performed by analytical scanning- and transmission electron microscopy as well as X-ray diffractometry. Depending on annealing temperature and time, the deposited coating (2.7 {mu}m thick) has a different microstructure. The coating in Specimen 1 (annealed 600 deg. C/4 h in vacuum) consisted of two zones: outer, composed of Al{sub 5}Fe{sub 2} and Al{sub 2}Cu{sub 3} phases and inner, in which only quasicrystalline {psi} phase was present. The coating in Specimen 2 (annealed 600 deg. C/4 h + 700 deg. C/2 h in vacuum) was fully quasicrystalline and consisted of icosahedral {psi} phase. Both coatings exhibit higher microhardness than the substrate material. It was established that the applied surface treatment essentially improves oxidation resistance of the alloy tested at 750 deg. C during 250 h in static air. Sample weight gain was 60% lower than in the case of uncoated sample. Oxide scale spallation occurred for uncoated alloy while the coated one did not show any spallation. It was found that the very brittle scale formed during oxidation on the uncoated alloy was consisting of TiO{sub 2}, while that on the coated one consisted mainly of {alpha}-Al{sub 2}O{sub 3}.

  17. Beyond Ni-based superalloys: Development of CoRe-based alloys for gas turbine applications at very high temperatures

    Czech Academy of Sciences Publication Activity Database

    Mukherji, D.; Roesler, J.; Strunz, Pavel; Gilles, R.; Schumacher, G.; Piegert, S.

    2011-01-01

    Roč. 102, č. 9 (2011), s. 1125-1132 ISSN 1862-5282 R&D Projects: GA ČR(CZ) GAP204/11/1453 Institutional research plan: CEZ:AV0Z10480505 Keywords : Co-base alloy * Rhenium * Electron microscopy Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.830, year: 2011

  18. Stability of phases at high temperatures in CoRe based alloys being developed for ultra-high temperature applications

    Czech Academy of Sciences Publication Activity Database

    Gilles, R.; Strunz, Pavel; Mukherji, D.; Hofmann, M.; Holzel, M.; Rösler, J.

    2012-01-01

    Roč. 340, 012052 (2012), s. 1-9 ISSN 1742-6588. [5th European Conference on Neutron Scattering. Praha, 17.07.2011-21.07.2011] R&D Projects: GA MPO FR-TI1/378 Institutional support: RVO:61389005 Keywords : neutron diffraction * Co-base alloy * electron microscopy Subject RIV: BM - Solid Matter Physics ; Magnetism

  19. Development of Ultra-high Mechanical Damping Structures Based on Nano-scale Properties of Shape Memory Alloys

    Science.gov (United States)

    2011-07-27

    Alloys Jose San Juan Universidad del Pais Vasco Department of Physics of Condensed Matter Facultd de Ciencia y Tecnologia Bilbao...Facultd de Ciencia y Tecnologia Bilbao, Spain 48080 8. PERFORMING ORGANIZATION REPORT NUMBER N/A 9. SPONSORING/MONITORING AGENCY NAME(S

  20. The influence of imposed strain on the development of microstructure and transformation characteristics of Ni-Ti shape memory alloys

    Czech Academy of Sciences Publication Activity Database

    Kocich, R.; Krusa, M.; Szurman, I.; Dlouhý, Antonín

    2011-01-01

    Roč. 509, č. 6 (2011), s. 2716-2722 ISSN 0925-8388 Institutional research plan: CEZ:AV0Z20410507 Keywords : intermetallics * metals and alloys * shape memory Subject RIV: JG - Metallurgy Impact factor: 2.289, year: 2011

  1. Newly developed Ti-Nb-Zr-Ta-Si-Fe biomedical beta titanium alloys with increased strength and enhanced biocompatibility\

    Czech Academy of Sciences Publication Activity Database

    Kopová, Ivana; Stráský, J.; Harcuba, P.; Landa, Michal; Janeček, M.; Bačáková, Lucie

    2016-01-01

    Roč. 60, Mar 1 (2016), s. 230-238 ISSN 0928-4931 R&D Projects: GA ČR(CZ) GAP107/12/1025 Institutional support: RVO:67985823 ; RVO:61388998 Keywords : elastic modulus * alloy hardening * cell growth * osteogenic cell differentiation * bone implants Subject RIV: EI - Biotechnology ; Bionics; BI - Acoustics (UT-L) Impact factor: 4.164, year: 2016

  2. $^{31}$Si Self-Diffusion in Si-Ge Alloys and Si-(B-)C-N Ceramics and Diffusion Studies for Al and Si Beam Developments

    CERN Multimedia

    Nylandsted larsen, A; Voss, T L; Strohm, A

    2002-01-01

    An invaluable method for studying diffusion in solids is the radiotracer technique. However, its applicability had been restricted to radiotracer atoms with half-lives $t_{1/2}$ of about 1~d or longer. Within the framework of IS372 a facility was developed in which short-lived radiotracer atoms ( 5min $\\scriptstyle{\\lesssim}$ $t_{1/2}\\scriptstyle{\\lesssim}$1 d ) can be used. For the implantation of the short-lived tracers the facility is flanged to the ISOLDE beamline, and all post-implantation steps required in the radiotracer technique are done in situ.\\\\ After successful application of this novel technique in diffusion studies of $^{11}$C ($t_{1/2}$ = 20.3 min), this experiment aims at performing self-diffusion studies of $^{31}$Si ($t_{1/2}$ = 2.6~h) in Si--Ge alloys and in amorphous Si--(B--)C--N ceramics.\\\\ Our motivation for measuring diffusion in Si--Ge alloys is their recent technological renaissance as well as the purpose to test the prediction that in these alloys the self-diffusion mechanism chang...

  3. Development of a flexible nanocomposite TiO{sub 2} film as a protective coating for bioapplications of superelastic NiTi alloys

    Energy Technology Data Exchange (ETDEWEB)

    Aun, Diego Pinheiro, E-mail: diegoaun@yahoo.com.br [Department of Metallurgical and Materials Engineering, Universidade Federal de Minas Gerais, Av. Antonio Carlos, 6627, 30270-901 Belo Horizonte, MG (Brazil); Houmard, Manuel, E-mail: mhoumard@ufmg.br [Department of Materials and Construction Engineering, Universidade Federal de Minas Gerais, Av. Antonio Carlos, 6627, 30270-901 Belo Horizonte, MG (Brazil); Mermoux, Michel, E-mail: michel.mermoux@lepmi.grenoble-inp.fr [LEPMI, Grenoble INP, rue de la Piscine—BP75 38402, Saint Martin d' Hères (France); Latu-Romain, Laurence, E-mail: laurence.latu-romain@simap.grenoble-inp.fr [SIR Team, Science et Ingénierie des Matériaux et Procédés, Grenoble INP, 1130, rue de la Piscine—BP75 38402, Saint Martin d' Hères (France); Joud, Jean-Charles, E-mail: jean-charles.joud@grenoble-inp.fr [SIR Team, Science et Ingénierie des Matériaux et Procédés, Grenoble INP, 1130, rue de la Piscine—BP75 38402, Saint Martin d' Hères (France); Berthomé, Gregory, E-mail: gregory.berthome@simap.grenoble-inp.fr [SIR Team, Science et Ingénierie des Matériaux et Procédés, Grenoble INP, 1130, rue de la Piscine—BP75 38402, Saint Martin d' Hères (France); Buono, Vicente Tadeu Lopes, E-mail: vbuono@demet.ufmg.br [Department of Metallurgical and Materials Engineering, Universidade Federal de Minas Gerais, Av. Antonio Carlos, 6627, 30270-901 Belo Horizonte, MG (Brazil)

    2016-07-01

    Highlights: • A NiTi alloy was coated with a flexible TiO{sub 2} protective layer via the sol–gel method. • Maximum flexibility was obtained with a nanocomposite crystalline/amorphous film. • The film reduces the Ni surface content, possibly improving the biocompatibility. - Abstract: An experimental procedure to coat superelastic NiTi alloys with flexible TiO{sub 2} protective nanocomposite films using sol–gel technology was developed in this work to improve the metal biocompatibility without deteriorating its superelastic mechanical properties. The coatings were characterized by scanning and transmission electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy, and glazing incidence X-ray diffraction. The elasticity of the film was tested in coated specimens submitted to three-point bending tests. A short densification by thermal treatment at 500 °C for 10 min yielded a bilayer film consisting of a 50 nm-thick crystallized TiO{sub 2} at the inner interface with another 50-nm-thick amorphous oxide film at the outer interface. This bilayer could sustain over 6.4% strain without cracking and could thus be used to coat biomedical instruments as well as other devices made with superelastic NiTi alloys.

  4. ODS Alloys for Nuclear Applications

    International Nuclear Information System (INIS)

    Jang, Jin Sung

    2006-01-01

    ODS (oxide dispersion strengthening) alloy is one of the potential candidate alloys for the cladding or in reactor components of Generation IV reactors and for the structural material even for fusion reactors. It is widely accepted as very resistant material to neutron irradiation as well as strong material at high temperature due to its finely distributed and stable oxide particles. Among Generation IV reactors SFR and SCWR are anticipated in general to run in the temperature range between 300 and 550 .deg. C, and the peak cladding temperature is supposed to reach at about 620 .deg. C during the normal operation. Therefore Zr.base alloys, which have been widely known and adopted for the cladding material due to their excellent neutron economics, are no more adequate at these operating conditions. Fe-base ODS alloys in general has a good high temperature strength at the above high temperature as well as the neutron resistance. In this study a range of commercial grade ODS alloys and their applications are reviewed, including an investigation of the stability of a commercial grade 20% Cr Fe-base ODS alloy(MA956). The alloy was evaluated in terms of the fracture toughness change along with the aging treatment. Also an attempt of the development of 9% Cr Fe-base ODS alloys is introduced

  5. Development of bonding techniques between tungsten and copper alloy for plasma facing components by HIP method (2). Bonding between tungsten and DS-copper

    International Nuclear Information System (INIS)

    Saito, Shigeru; Fukaya, Kiyoshi; Eto, Motokuni; Ishiyama, Shintaro; Akiba, Masato

    2000-02-01

    Recently, W (tungsten)-alloys are considered as plasma facing material (PFM) for ITER because of these many favorable properties such as high melting point (3655 K), relatively high thermal conductivity and higher resistivity for plasma sputtering. On the other hand, Cu-alloys, especially DS (dispersion strengthened)-Cu, are proposed as heat sink materials because of its high thermal conductivity and good mechanical properties at high temperature. Plasma facing components (PFC) are designed as the duplex structure where W armor tiles are bonded with Cu-alloy heat sink. Then, we started the bonding technology development by hot isostatic press (HIP) method to bond W with Cu-alloys because of its many advantages. Until now, it was reported that we could get the best HIP bonding conditions for W and OFHC-Cu and the tensile strength was similar with HIP treated OFHC-Cu. In this experiments, bonding tests of W and DS-Cu with insert material were performed. As insert material, OFHC-Cu was used with different thickness. Bonding conditions were selected as 1273 K x 2 hours x 147 MPa. Bonding tests with 0.3 to 1.8 mm thickness OFHC-Cu were successfully bonded but with 0.1 mm thickness was not bonded. From the results of tensile tests, the tensile strength of the specimens with 0.3 and 0.5 mm thickness were decreased at elevated temperature. It was shown that over 1.0 mm thickness OFHC-Cu insert may be needed and the tensile strength were a little higher than that of HIP treated OFHC-Cu. (author)

  6. Development of waste packages for the long-term confinement of C-14 in TRU waste disposal. 2. Confinement container with titanium alloy

    International Nuclear Information System (INIS)

    Nakamura, Ario; Owada, Hitoshi; Asano, Hidekazu; Jintoku, Takashi; Nakayama, Gen

    2008-01-01

    The long-term integrity of TRU waste package, with a titanium alloy for the outer corrosion resistance layer and carbon steel for the inner structural vessel, has been evaluated. The target confinement period is settled at 60,000 years in this study (i.e., 10 times of half-life). So the outer corrosion resistance layer with titanium (Ti-Pd alloy) is developed through focus on the high corrosion resistance of Ti alloy as a technology that has long-term confinement. In investigation about integrity of its passive film, the thickness of corrosion layer of 60,000 years is calculated by building an empirical formula between temperature and corrosion current density, considering the results of constant voltage examination in the TRU waste repository assumed environment. About crevice corrosion, its occurrence conditions is investigated in the TRU waste repository assumed environment, then, Ti.Gr-17 is selected as candidate material of the corrosion resistance layer. In investigation about SCC in Ti alloy, using the models of growth of hydride-layer, the thickness of hydride-layer after 60,000 years is estimated by the results of constant currents tests. Then, the hydride-layer of this thickness is confirmed not to generate cracks, in consideration of destructive critical hydride cracking thickness and the models of crack propagation. The knowledge that the process of generation of hydrogenated layers changes with differences in acceleration conditions (i.e., current density) is obtained. So we must confirm the adequacy of this model by the examination with natural condition. (author)

  7. Development of Ultra-Low Platinum Alloy Cathode Catalysts for PEM Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Popov, Branko N. [Univ. of South Carolina, Columbia, SC (United States). Dept. of Chemical Engineering; Weidner, John [Univ. of South Carolina, Columbia, SC (United States)

    2016-01-07

    The goal of this project is to synthesize a low cost PEM fuel cell cathode catalyst and support with optimized average mass activity, stability of mass activity, initial high current density performance under H2/air (power density), and catalyst and support stability able to meet 2017 DOE targets for electrocatalysts for transportation applications. Pt*/ACCS-2 catalyst was synthesized according to a novel methodology developed at USC through: (i) surface modification, (ii) metal catalyzed pyrolysis and (iii) chemical leaching to remove excess meal used to dope the support. Pt* stands for suppressed platinum catalyst synthesized with Co doped platinum. The procedure results in increasing carbon graphitization, inclusion of cobalt in the bulk and formation of non-metallic active sites on the carbon surface. Catalytic activity of the support shows an onset potential of 0.86 V for the oxygen reduction reaction (ORR) with well-defined kinetic and mass transfer regions and 2.5% H2O2 production. Pt*/ACCS-2 catalyst durability under 0.6-1.0 V potential cycling and support stability under 1.0-1.5 V potential cycling was evaluated. The results indicated excellent catalyst and support performance under simulated start-up/shut down operating conditions (1.0 – 1.5 V, 5000 cycles) which satisfy DOE 2017 catalyst and support durability and activity. The 30% Pt*/ACCS-2 catalyst showed high initial mass activity of 0.34 A/mgPGM at 0.9 ViR-free and loss of mass activity of 45% after 30,000 cycles (0.6-1.0 V). The catalyst performance under H2-air fuel cell operating conditions showed only 24 mV (iR-free) loss at 0.8 A/cm2 with an ECSA loss of 42% after 30,000 cycles (0.6-1.0 V). The support stability under 1.0-1.5 V potential cycling showed mass activity loss of 50% and potential loss of 8 mV (iR-free) at 1.5 A/cm2. The ECSA loss was 22% after 5,000 cycles. Furthermore, the Pt*/ACCS-2 catalyst showed an

  8. Complete Status Report Documenting Weld Development for Thin Wall Tubing of ODS Ferritic Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tang, Wei [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Feng, Zhili [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-16

    Beginning in 2015, research in the FCRD program began the development of FSW for joining thin sections of 14YWT in the form of thin (0.5 mm) plate and ultimately thin wall tubing. In the previous fiscal year, a ~1 mm thick plate, or sheet, of 14YWT was produced by hot rolling with no edge cracking. The initial FSW experiment was performed on the 1 mm thick plate and involved a bead-on-plate weld in which the spinning pin tool is plunged into the plate surface, but does not penetrate the thickness of the plate, and then travels the length of the plate. The FSW run successfully produced a bead-on-plate stir zone on the 1 mm thick plate of 14YWT, but no characterization studies of the stir zone were performed by the end of FY15. Therefore, the results presented in this report cover the microstructural analysis of the bead-on-plate stir zone and the initial research task on obtaining tensile properties of the stir zone using the digital image correlation (DIC) approach during testing of miniature tensile specimens to assess the quality of the FSW parameters used in the initial experiment. The results of the microstructural characterization study using optical, scanning electron and scanning transmission electron microscopies showed the grain structure in the SZ to have isotropic and irregular shape but very similar size compared to the highly elongated grains oriented horizontally with the plane of the plate that were observed in the unaffected zone of 14YWT. Several cracks oriented horizontally were observed mostly on the retreating side of the SZ in both the SZ and TMAZ. These cracks may have formed due to insufficient pressure being exerted on the top surface of the plate by the shoulder and pin tool during the FSW run. High resolution STEM-EDS analysis showed the presence of the Y-Ti-O particles in the SZ, but that some particles exhibited coarsening. Overall, the FSW parameters used to produce the bead-on-plate SZ in the 0.1 cm thick plate of 14YWT were nearly

  9. Hot working mechanisms and texture development in Mg-3Sn-2Ca-0.4Al alloy

    International Nuclear Information System (INIS)

    Dharmendra, C.; Rao, K.P.; Prasad, Y.V.R.K.; Hort, N.; Kainer, K.U.

    2012-01-01

    Hot deformation mechanisms in Mg-3Sn-2Ca (TX32) alloy containing 0.4% Al are evaluated in the temperature and strain rate ranges of 300–500 °C and 0.0003–10 s −1 using processing map and kinetic analysis. The evolution of microstructure and texture during high temperature compression of the alloy has been studied using an electron back scatter diffraction (EBSD) technique. The processing map for hot working revealed two domains of dynamic recrystallization (DRX) occurring in the temperature and strain rate ranges of: (1) 300–360 °C and 0.0003–0.001 s −1 and (2) 400–500 °C and 0.005–0.7 s −1 , which are the two safe hot workability windows for this alloy. A regime of flow instability occurs at higher strain rates and lower temperatures where adiabatic shear banding and flow localization are the microstructural manifestations. The onset of DRX during compression at lower temperatures and strain rates (Domain 1) resulted in a fine, partially recrystallized and necklaced grain microstructure along with a texture where the basal poles are spread along 30° from the compression direction. Specimens deformed at temperatures higher than 450 °C (Domain 2) resulted in a fully recrystallized microstructure and an almost random crystallographic texture, which was attributed to the significant occurrence of pyramidal slip and associated cross-slip. -- Highlights: ► Processing map revealed two DRX domains for hot working of Mg-3Sn-2Ca-0.4Al alloy. ► The alloy exhibited flow instability at lower temperatures and higher strain rates. ► Activation energy values for deformation are high due to the back stress. ► Basal poles spread around 30° to the compression axis for Domain 1 peak condition. ► Texture got randomized at high temperature and strain rate conditions in Domain 2.

  10. Development of an oxidation resistant glass-ceramic composite coating on Ti-47Al-2Cr-2Nb alloy

    Science.gov (United States)

    Li, Wenbo; Zhu, Shenglong; Chen, Minghui; Wang, Cheng; Wang, Fuhui

    2014-02-01

    Three glass-ceramic composite coatings were prepared on Ti-47Al-2Cr-2Nb alloy by air spraying technique and subsequent firing. The aim of this work is to study the reactions between glass matrix and inclusions and their effects on the oxidation resistance of the glass-ceramic composite coating. The powders of alumina, quartz, or both were added into the aqueous solution of potassium silicate (ASPS) to form slurries used as the starting materials for the composite coatings. The coating formed from an ASPS-alumina slurry was porous, because the reaction between alumina and potassium silicate glass resulted in the formation of leucite (KAlSi2O6), consuming substantive glass phase and hindering the densification of the composite coating. Cracks were observed in the coating prepared from an ASPS-quartz slurry due to the larger volume shrinkage of the coating than that of the alloy. In contrast, an intact and dense SiO2-Al2O3-glass coating was successfully prepared from an ASPS-alumina-silica slurry. The oxidation behavior of the SiO2-Al2O3-glass composite coating on Ti-47Al-2Cr-2Nb alloy was studied at 900 °C. The SiO2-Al2O3-glass composite coating acted as an oxygen diffusion barrier, and prevented the inward diffusion of the oxygen from the air to the coating/alloy interface, therefore, decreasing the oxidation rate of the Ti-47Al-2Cr-2Nb alloy significantly.

  11. Superconducting alloys

    International Nuclear Information System (INIS)

    Bowers, J.E.

    1976-01-01

    Reference is made to superconductors having high critical currents. The superconductor described comprises an alloy consisting of a matrix of a Type II superconductor which is a homogeneous mixture of 50 to 95 at.% Pb and 5 to 40 at.%Bi and/or 10 to 50 at.%In. Dispersed in the matrix is a material to provide pinning centres comprising from 0.01% to 20% by volume of the alloy; this material is a stable discontinuous phase of discrete crystalline particles of Cu, Mn, Te, Se, Ni, Ca, Cr, Ce, Ge or La, either in the form of the element or a compound with a component of the matrix. These particles should have an average diameter of not more than 2μ. A method for making this alloy is described. (U.K.)

  12. A sulfidation-resistant nickel-base alloy

    International Nuclear Information System (INIS)

    Lai, G.Y.

    1989-01-01

    For applications in mildly to moderately sulfidizing environments, stainless steels, Fe-Ni-Cr alloys (e.g., alloys 800 and 330), and more recently Fe-Ni-Cr-Co alloys (e.g., alloy 556) are frequently used for construction of process equipment. However, for many highly sulfidizing environments, few existing commercial alloys have adequate performance. Thus, a new nickel-based alloy containing 27 wt.% Co, 28 wt.% Cr, 4 wt.% Fe, 2.75 wt.% Si, 0.5 wt.% Mn and 0.05 wt.% C (Haynes alloy HR-160) was developed

  13. A review on magnesium alloys as biodegradable materials

    Science.gov (United States)

    Gu, Xue-Nan; Zheng, Yu-Feng

    2010-06-01

    Magnesium alloys attracted great attention as a new kind of degradable biomaterials. One research direction of biomedical magnesium alloys is based on the industrial magnesium alloys system, and another is the self-designed biomedical magnesium alloys from the viewpoint of biomaterials. The mechanical, biocorrosion properties and biocompatibilities of currently reported Mg alloys were summarized in the present paper, with the mechanical properties of bone tissue, the healing period postsurgery, the pathophysiology and toxicology of the alloying elements being discussed. The strategy in the future development of biomedical Mg alloys was proposed.

  14. Imparting passivity to vapor deposited magnesium alloys

    Science.gov (United States)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  15. Silicon Alloying On Aluminium Based Alloy Surface

    International Nuclear Information System (INIS)

    Suryanto

    2002-01-01

    Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

  16. Investigating aluminum alloy reinforced by graphene nanoflakes

    Energy Technology Data Exchange (ETDEWEB)

    Yan, S.J., E-mail: shaojiuyan@126.com [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Dai, S.L.; Zhang, X.Y.; Yang, C.; Hong, Q.H.; Chen, J.Z. [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Lin, Z.M. [Aviation Industry Corporation of China, Beijing 100022 (China)

    2014-08-26

    As one of the most important engineering materials, aluminum alloys have been widely applied in many fields. However, the requirement of enhancing their mechanical properties without sacrificing the ductility is always a challenge in the development of aluminum alloys. Thanks to the excellent physical and mechanical properties, graphene nanoflakes (GNFs) have been applied as promising reinforcing elements in various engineering materials, including polymers and ceramics. However, the investigation of GNFs as reinforcement phase in metals or alloys, especially in aluminum alloys, is still very limited. In this study, the aluminum alloy reinforced by GNFs was successfully prepared via powder metallurgy approach. The GNFs were mixed with aluminum alloy powders through ball milling and followed by hot isostatic pressing. The green body was then hot extruded to obtain the final GNFs reinforced aluminum alloy nanocomposite. The scanning electron microscopy and transmission electron microscope analysis show that GNFs were well dispersed in the aluminum alloy matrix and no chemical reactions were observed at the interfaces between the GNFs and aluminum alloy matrix. The mechanical properties' testing results show that with increasing filling content of GNFs, both tensile and yield strengths were remarkably increased without losing the ductility performance. These results not only provided a pathway to achieve the goal of preparing high strength aluminum alloys with excellent ductilitybut they also shed light on the development of other metal alloys reinforced by GNFs.

  17. Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1985-03-30

    The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

  18. Research and development of the industrial basic technologies of the next generation, 'composite materials (highly functional, crystal-controlled alloys)'. Evaluation of the first phase research and development; Jisedai sangyo kiban gijutsu kenkyu kaihatsu 'koseino kessho seigyo gokin'. Zenki kenkyu kaihatsu hyoka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1985-03-30

    The results of the first phase research and development project for developing highly functional, crystal-controlled alloys as the basic technologies of the next generation are evaluated. The R and D themes are selected to develop alloys superhighly resistant to heat, heat-resistant/high-rigidity and light/high-rigidity by controlling their crystals. Development of the basic techniques for these materials is of high significance, and highly rated. The efforts in the first-phase R and D project are aimed at designs of a total of 12 types of single-crystal alloys by the computer-aided alloy designing techniques, production of these alloys on a trial basis, and evaluation of their characteristics, for the alloys superhighly resistant to heat. Two of them are confirmed to be superior to the others, and selected as the alloys to be developed. This project has also established the single-crystal casting techniques, which allow crystal orientation almost completely. Various types of heat-resistant/high-rigidity and light/high-rigidity alloys are designed, produced on a trial basis, and evaluated for their characteristics. As a result, one alloy type is selected for each category. The other techniques developed by this project include those for adjusting powders for light/high-rigidity alloys whose average grain sizes are controlled and impurity contents are reduced. Bright prospects have been obtained for the techniques for superplastically forging the disk shapes. These efforts have almost achieved the development objectives of the first-phase R and D project. (NEDO)

  19. Applications of shape memory alloys in Japan

    International Nuclear Information System (INIS)

    Asai, M.; Suzuki, Y.

    2000-01-01

    In Japan, a first application of shape memory TiNi alloy was a moving flap in an air-conditioner which was developed as sensing function of shape memory alloy at Matsushista Electric Industrial Co. Then, shape memory utilized in a coffee maker, an electric rice-cooker, a thermal mixing valve and etc. were commercialized in Japan. And brassiere wires, a guide wire for medical treatment, an antenna for portable telephone and others were commercialized utilizing superelasticity. At the same time with these commercial products, there was not only progress in fabrication technology to effect accurate transformation temperature, but also the discovery of small hysteresis alloy such as R-phase or TiNiCu alloy and low transformation temperature alloy such as TiNiFe, TiNiV and TiNiCo alloys. Therefore the shape memory alloy market has expanded widely to electric appliances, automobile, residence, medical care and other field today. (orig.)

  20. Flow softening and dynamic recrystallization behavior of BT9 titanium alloy: a study using process map development

    Czech Academy of Sciences Publication Activity Database

    Ghasemi, E.; Zarei-Hanzaki, A.; Farabi, E.; Tesař, Karel; Jäger, Aleš; Rezaee, M.

    2017-01-01

    Roč. 695, Feb (2017), s. 1706-1718 ISSN 0925-8388 R&D Projects: GA ČR GBP108/12/G043 Institutional support: RVO:68378271 Keywords : titanium alloys * hot compression * processing map * dynamic recrystallization * electron backscatter diffraction Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 3.133, year: 2016

  1. Development of a Nano-Satellite Micro-Coupling Mechanism with Characterization of a Shape Memory Alloy Interference Joint

    Science.gov (United States)

    2010-12-01

    for the softer martensitic phase was greater than that of the harder austenite phase [8]. When comparing NiTi to stainless steel 304 for resistance...interference joint, consisting of a detwinned martensitic NiTi SMA ring and stainless steel hub, could obtain sufficient axial coupling strength to...titanium (NiTi), shape memory alloy (SMA) cylindrical ring that is press-fit, in its detwinned martensitic phase, into a steel bushing, creating an

  2. Development of microstructure and texture in Fe–26Mn–3Si–3Al alloy during cold-rolling and annealing

    International Nuclear Information System (INIS)

    Kowalska, Joanna; Ratuszek, Wiktoria; Witkowska, Małgorzata; Zielińska-Lipiec, Anna

    2014-01-01

    Highlights: • We report evolution of microstructure and texture in the Fe–26Mn–3Si–3Al alloy during cold-rolling and annealing. • Mechanical twinning and martensitic transformation (γ → ε and γ → ε → α′) had occurred during cold-rolling. • The crystallographic relations between austenite γ and martensite ε have been ascertained. • During annealing the reverse martensite to austenite transformation occurred. - Abstract: Fe–26 wt.% Mn–3 wt.% Si–3 wt.% Al alloy was cast, forged, hot-rolled at temperatures between 1200 °C and 900 °C and cold-rolled with 5–66% reductions in thickness. The specimens which were cold-rolled 57% were annealed in the temperature range 500–750 °C. Microstructure and texture of this alloy, which has a low stacking fault energy, were evaluated after cold-rolling and after subsequent annealing, X-ray diffraction and transmission electron microscopy showed that mechanical twinning and martensitic transformations (γ → ε and γ → ε → α′) took place during cold-rolling. The crystallographic Burgers relations {0 0 0 1}ε || {1 1 1}γ and 〈1 1 2 0〉ε || 〈1 1 0〉γ between martensite (ε) and austenite (γ), were found in the cold-rolled material. During annealing the reverse martensite to austenite transformation occurred

  3. Development of heat resistant Pb-free joints by TLPS process of Ag and Sn-Bi-Ag alloy powders

    Directory of Open Access Journals (Sweden)

    Ohnuma I.

    2012-01-01

    Full Text Available TLPS (Transient Liquid Phase Sintering process is a candidate method of heat-resistant bonding, which makes use of the reaction between low-melting temperature powder of Sn-Bi base alloys and reactive powder of Ag. During heat treatment above the melting temperature of a Sn-Bi base alloy, the molten Sn-Bi reacts rapidly with solid Ag particles, which results in the formation of heat-resistant intermetallic compound (IMC. In this study, the TLPS properties between Sn-17Bi-1Ag (at.% powder with its liquidus temperature of 200°C and pure Ag powder were investigated. During differential scanning calorimetry (DSC measurement, an exothermic reaction and an endothermic reaction occurred, which correspond to the formation of the e-Ag3Sn IMC phase and the melting of the Sn-17Bi-1Ag alloy, respectively. After the overall measurement, the obtained reactant consists of the Ag3Sn-IMC and Bi-rich phases, both of which start melting above 250°C, with a small amount of the residual Sn-Bi eutectic phase. These results suggest that the TLPS process can be applied for Pb-free heatresistant bonding.

  4. Hot working mechanisms and texture development in Mg-3Sn-2Ca-0.4Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dharmendra, C. [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong SAR (China); Rao, K.P., E-mail: mekprao@cityu.edu.hk [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong SAR (China); Prasad, Y.V.R.K. [Processingmaps.com (formerly at City University of Hong Kong) (Hong Kong); Hort, N.; Kainer, K.U. [Helmholtz-Zentrum Geesthacht, Institute of Materials Research, Magnesium Innovation Centre, Max-Planck-Strasse 1, Geesthact 21502 (Germany)

    2012-10-15

    Hot deformation mechanisms in Mg-3Sn-2Ca (TX32) alloy containing 0.4% Al are evaluated in the temperature and strain rate ranges of 300-500 Degree-Sign C and 0.0003-10 s{sup -1} using processing map and kinetic analysis. The evolution of microstructure and texture during high temperature compression of the alloy has been studied using an electron back scatter diffraction (EBSD) technique. The processing map for hot working revealed two domains of dynamic recrystallization (DRX) occurring in the temperature and strain rate ranges of: (1) 300-360 Degree-Sign C and 0.0003-0.001 s{sup -1} and (2) 400-500 Degree-Sign C and 0.005-0.7 s{sup -1}, which are the two safe hot workability windows for this alloy. A regime of flow instability occurs at higher strain rates and lower temperatures where adiabatic shear banding and flow localization are the microstructural manifestations. The onset of DRX during compression at lower temperatures and strain rates (Domain 1) resulted in a fine, partially recrystallized and necklaced grain microstructure along with a texture where the basal poles are spread along 30 Degree-Sign from the compression direction. Specimens deformed at temperatures higher than 450 Degree-Sign C (Domain 2) resulted in a fully recrystallized microstructure and an almost random crystallographic texture, which was attributed to the significant occurrence of pyramidal slip and associated cross-slip. -- Highlights: Black-Right-Pointing-Pointer Processing map revealed two DRX domains for hot working of Mg-3Sn-2Ca-0.4Al alloy. Black-Right-Pointing-Pointer The alloy exhibited flow instability at lower temperatures and higher strain rates. Black-Right-Pointing-Pointer Activation energy values for deformation are high due to the back stress. Black-Right-Pointing-Pointer Basal poles spread around 30 Degree-Sign to the compression axis for Domain 1 peak condition. Black-Right-Pointing-Pointer Texture got randomized at high temperature and strain rate conditions in

  5. WC-3015 alloy (high-temperature alloy)

    International Nuclear Information System (INIS)

    Anon.

    1974-01-01

    WC-3015 Nb alloy containing 28 to 30 Hf, 1 to 2 Zr, 13 to 16 W, 0 to 4 Ta, 0 to 5 Ti, 0.07 to 0.33 C, less than or equal to 0.02 N, less than or equal to 0.03 O, less than or equal to 0.001 H was developed for use at high temperature in oxidizing environments. Its composition can be tailored to meet specific requirements. When WC-3015 is exposed to O at elevated temperature, Hf and Nb oxidized preferentially and HfO 2 dissolves in Nb 2 O 5 to form 6HfO-Nb 2 O 5 . This complex oxide has a tight cubic lattice which resists the diffusion of O into the substrate. During 24-h exposure to air at 2400 0 F, the alloy oxidizes to a depth of approximately 0.035 in. with a surface recession of 0 to 0.004 in. Oxidation resistance of WC-3015 welds and base material can be further enhanced greatly by applying silicide coatings. WC-3015 alloy can be machined by conventional and electrical-discharge methods. It can be hot worked readily by extrusion, forging or rolling. Cold working can be used at room or elevated temperature. It can be welded by the electron-beam or Tig processes. Physical constants, typical mechanical properties at 75 to 2400 0 F, and effects of composition and heat treatment on tensile and stress-rupture properties of the alloy are tabulated

  6. Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired Mechanical and Corrosion Properties.

    Energy Technology Data Exchange (ETDEWEB)

    Dulikravich, George S.; Sikka, Vinod K.; Muralidharan, G.

    2006-06-01

    The goal of this project was to adapt and use an advanced semi-stochastic algorithm for constrained multiobjective optimization and combine it with experimental testing and verification to determine optimum concentrations of alloying elements in heat-resistant and corrosion-resistant H-series stainless steel alloys that will simultaneously maximize a number of alloy's mechanical and corrosion properties.

  7. Ferromagnetic bulk glassy alloys

    International Nuclear Information System (INIS)

    Inoue, Akihisa; Makino, Akihiro; Mizushima, Takao

    2000-01-01

    This paper deals with the review on the formation, thermal stability and magnetic properties of the Fe-based bulk glassy alloys in as-cast bulk and melt-spun ribbon forms. A large supercooled liquid region over 50 K before crystallization was obtained in Fe-(Al, Ga)-(P, C, B, Si), Fe-(Cr, Mo, Nb)-(Al, Ga)-(P, C, B) and (Fe, Co, Ni)-Zr-M-B (M=Ti, Hf, V, Nb, Ta, Cr, Mo and W) systems and bulk glassy alloys were produced in a thickness range below 2 mm for the Fe-(Al, Ga)-(P, C, B, Si) system and 6 mm for the Fe-Co-(Zr, Nb, Ta)-(Mo, W)-B system by copper-mold casting. The ring-shaped glassy Fe-(Al, Ga)-(P, C, B, Si) alloys exhibit much better soft magnetic properties as compared with the ring-shaped alloy made from the melt-spun ribbon because of the formation of the unique domain structure. The good combination of high glass-forming ability and good soft magnetic properties indicates the possibility of future development as a new bulk glassy magnetic material

  8. Electrical conductivity in random alloys

    International Nuclear Information System (INIS)

    Mookerjee, A.; Thakur, P.K.; Yussouff, M.

    1984-12-01

    Based on the augmented space formalism introduced by one of us and the use of the Ward identity and the Bethe-Sapeter equation, a formalism has been developed for the calculation of electrical conductivity for random alloys. A simple application is made to a model case, and it is argued that the formalism enables us to carry out viable calculations on more realistic models of alloys. (author)

  9. Electrical conductivity in random alloys

    International Nuclear Information System (INIS)

    Mookerjee, A.; Yussouff, M.

    1983-06-01

    Starting from the augmented space formalism by one of us, and the use of the Ward identity and Bethe Salpeter equation, a complete formalism for the calculation of the electrical conductivity in tight-binding models of random binary alloys has been developed. The formalism is practical in the sense that viable calculations may be carried out with its help for realistics models of alloy systems. (author)

  10. Development of a high density fuel based on uranium-molybdenum alloys with high compatibility in high temperatures; Desenvolvimento de um combustivel de alta densidade a base das ligas uranio-molibdenio com alta compatibilidade em altas temperaturas

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Fabio Branco Vaz de

    2008-07-01

    This work has as its objective the development of a high density and low enriched nuclear fuel based on the gamma-UMo alloys, for utilization where it is necessary satisfactory behavior in high temperatures, considering its utilization as dispersion. For its accomplishment, it was started from the analysis of the RERTR ('Reduced Enrichment for Research and Test Reactors') results and some theoretical works involving the fabrication of gamma-uranium metastable alloys. A ternary addition is proposed, supported by the properties of binary and ternary uranium alloys studied, having the objectives of the gamma stability enhancement and an ease to its powder fabrication. Alloys of uranium-molybdenum were prepared with 5 to 10% Mo addition, and 1 and 3% of ternary, over a gamma U7Mo binary base alloy. In all the steps of its preparation, the alloys were characterized with the traditional techniques, to the determination of its mechanical and structural properties. To provide a process for the alloys powder obtention, its behavior under hydrogen atmosphere were studied, in thermo analyser-thermo gravimeter equipment. Temperatures varied from the ambient up to 1000 deg C, and times from 15 minutes to 16 hours. The results validation were made in a semi-pilot scale, where 10 to 50 g of powders of some of the alloys studied were prepared, under static hydrogen atmosphere. Compatibility studies were conducted by the exposure of the alloys under oxygen and aluminum, to the verification of possible reactions by means of differential thermal analysis. The alloys were exposed to a constant heat up to 1000 deg C, and their performances were evaluated in terms of their reaction resistance. On the basis of the results, it was observed that ternary additions increases the temperatures of the reaction with aluminum and oxidation, in comparison with the gamma UMo binaries. A set of conditions to the hydration of the alloys were defined, more restrictive in terms of temperature

  11. Phase formation in multicomponent monotectic aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, Djordje; Groebner, Joachim; Schmid-Fetzer, Rainer [Institute of Metallurgy, Clausthal University of Technology (Germany)

    2008-07-01

    Alloys with a miscibility gap in the liquid state are potential materials for advanced bearings in automotive and other applications. While binary alloys, such as Al-Pb or Al-Bi, are well known, the information available for ternary monotectic Al-alloys is scarce. However, the phase formation in multicomponent alloys is not only more challenging from a scientific aspect, it is also a prerequisite for a focused development of advanced alloys. This motivated our detailed study of monotectic Al-Bi-Cu-Sn alloys including both experimental and computational thermodynamic methods. Based on the initially established systematic classification of monotectic ternary Al-alloys, the first promising monotectic reaction was observed in the ternary Al-Bi-Zn system. Further ternary systems Al-Cu-Sn, Al-Bi-Sn, Al-Bi-Cu and Bi-Cu-Sn were investigated as basis for quaternary Al-Bi-Cu-Sn alloys. Experimental investigations of phase equilibria, enthalpies and solidification microstructures were combined with thermodynamic modeling. The results demonstrate that the developed precise thermodynamic description is vital to reveal the distinct multicomponent monotectic features of pertinent phase diagrams. The solidification paths of ternary monotectic alloy systems, Al-Bi-Zn, Al-Sn-Cu and Al-Bi-Cu, were also studied using thermodynamic calculations, revealing specific details of phase formation during solidification of selected alloys.

  12. Development and structural characterization of exchange-spring-like nanomagnets in (Fe,Co)-Pt bulk nanocrystalline alloys

    Energy Technology Data Exchange (ETDEWEB)

    Crisan, O.; Crisan, A.D.; Mercioniu, I. [National Institute for Materials Physics, P.O. Box MG-7, 077125 Magurele, Bucharest (Romania); Nicula, R. [Empa, Swiss Federal Laboratories for Materials Science and Technology, Advanced Materials Processing, Feuerwerkerstr. 39, CH-3602 Thun (Switzerland); Vasiliu, F., E-mail: fvasiliu@infim.ro [National Institute for Materials Physics, P.O. Box MG-7, 077125 Magurele, Bucharest (Romania)

    2016-03-01

    FePt-based alloys are currently under scrutiny for their possible use as materials for perpendicular magnetic recording. Another possible application is in the field of permanent magnets without rare-earths, magnets that may operate at higher temperatures than the classic Nd–Fe–B magnets. Within this study, FeCoPt alloys prepared by rapid solidification from the melt are structurally and magnetically characterized. In the as-cast FeCoPt ribbons, a three-phase structure comprising well-ordered CoFePt and CoPt L1{sub 0} phases embedded in a disordered fcc FePt matrix was evidenced by XRD, HREM and SAED. Extended transmission electron microscopy analysis demonstrates the incipient formation of ordered L1{sub 0} phases. X-ray diffraction was used to characterize the phase structure and to obtain the structural parameters of interest for L1{sub 0} ordering. In the as-cast state, the co-existence of hard magnetic CoFePt and CoPt L1{sub 0} tetragonal phases with the soft fcc FePt phase is obtained within a refined microstructure made of alternatively disposed grains (grain sizes from 1 to 7 nm). Following a thermal treatment of 1 h at 670 °C, the soft magnetic fcc matrix phase transforms to tetragonal L1{sub 0} phases (disorder–order transition). The resulting CoPt and CoFePt L1{sub 0} phases have grains of around 5–20 nm in size. In the as-cast state, magnetic measurements show a quite large remanence (0.75 T), close to the value of the parent L1{sub 0} FePt phase. Coercive fields of about 200 kA/m at 5 K were obtained, comparable with those reported for some FePt-based bulk alloys. Upon annealing both remanence and coercivity are increased and values of up to 254 kA/m at 300 K are obtained. The polycrystalline structure of the annealed FeCoPt samples, as well as the formation of multiple c-axis domains in different CoPt and CoFePt regions (which leads to a reduction of the magneto-crystalline anisotropy) may account for the observed coercive fields that are

  13. The Properties of 7xxx Series Alloys Formed by Alloying Additions

    Directory of Open Access Journals (Sweden)

    Kwak Z.

    2015-06-01

    Full Text Available Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

  14. Development of bonding techniques between tungsten and copper alloy for plasma facing components by HIP method. 1. Bonding between tungsten and oxygen free copper

    International Nuclear Information System (INIS)

    Saito, Shigeru; Fukaya, Kiyoshi; Ishiyama, Shintaro; Eto, Motokuni; Akiba, Masato

    1999-08-01

    In recent years, it has been considered that W (tungsten) is one of candidate materials for armor tiles of plasma facing components, like first wall or divertor, of fusion reactor. On the other hand, oxygen free high thermal conductivity (OFHC)-copper is proposed as heat sink materials behind the plasma facing materials because of its high thermal conductivity. However, plasma facing components are exposed to cyclic high heat load and heavily irradiated by 14 MeV neutron. Under these conditions, many unfavorable effects, for instance, thermal stresses of bonding interface, irradiation damage and He atom production by nuclear transmutation, will be decreased bonding strength between W and Cu alloys. Therefore, it is necessary to develop a reliable bonding techniques in order to make plasma facing components which can resist them. Then, we started the bonding technology development by hot isostatic press (HIP) method to bond W with Cu alloys. In this experiments, to optimize HIP bonding conditions, four point bending were performed for each bonded conditions at temperature from R.T. to 873 K and we could get the best HIP bonding conditions for W and OFHC-Cu as 1273 K x 2 hours x 147 MPa. To evaluate bonding strength of the specimen bonded at these conditions, tensile tests were also performed at same temperature range. The tensile strength was similar with OFHC-Cu which were treated at same conditions. (author)

  15. Development of nanotopography during SIMS characterization of thin films of Ge{sub 1−x}Sn{sub x} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Secchi, M., E-mail: secchi@fbk.eu [Center for Materials and Microsystems, Fondazione Bruno Kessler, Via Sommarive 18, 38123 Povo, TN (Italy); Department of Physics, University of Trento, Via Sommarive 14, 38123 Trento (Italy); Demenev, E. [Center for Materials and Microsystems, Fondazione Bruno Kessler, Via Sommarive 18, 38123 Povo, TN (Italy); Department of Molecular Science and Nanosystems, Ca’Foscari University, Dorsoduro 2137, 30123 Venice (Italy); Colaux, J.L. [Ion Beam Centre, Advanced Technology Institute, University of Surrey, Guildford GU2 7XH, Surrey, England (United Kingdom); Giubertoni, D.; Dell’Anna, R.; Iacob, E. [Center for Materials and Microsystems, Fondazione Bruno Kessler, Via Sommarive 18, 38123 Povo, TN (Italy); Gwilliam, R.M.; Jeynes, C. [Ion Beam Centre, Advanced Technology Institute, University of Surrey, Guildford GU2 7XH, Surrey, England (United Kingdom); Bersani, M. [Center for Materials and Microsystems, Fondazione Bruno Kessler, Via Sommarive 18, 38123 Povo, TN (Italy)

    2015-11-30

    Highlights: • SIMS protocol to measure high Sn concentration in GeSn alloy is proposed. • Cs{sup +} as incidence beam, collecting positive ions MCs{sup +} was the chosen configuration. • Applied sputtering conditions induced an early formation of surface topography. • Unusual dot and ripple evolution at oblique incidence angle on Ge were studied. • Two different mechanisms seem to be involved: ripple formation and nanovoids in Ge. - Abstract: This work presents a study of application of secondary ion mass spectrometry (SIMS) to measure tin concentration in Ge{sub 1−x}Sn{sub x} alloy with x higher than solid solubility ∼1%, i.e. well above the diluted regime where SIMS measurements usually provide the most reliable quantitative results. SIMS analysis was performed on Sn{sup +} ion implanted Ge films, epitaxially deposited on Si, and on chemical vapor deposition deposited Ge{sub 0.93}Sn{sub 0.07} alloy. Three SIMS conditions were investigated, varying primary beam ion species and secondary ion polarity keeping 1 keV impact energy. Best depth profile accuracy, best agreement with the fluences measured by Rutherford backscattering spectrometry, good detection limit (∼1 × 10{sup 17} at/cm{sup 3}) and depth resolution (∼2 nm/decade) are achieved in Cs{sup +}/SnCs{sup +} configuration. However, applied sputtering conditions (Cs{sup +} 1 keV, 64° incidence vs. normal) induced an early formation of surface topography on the crater bottom resulting in significant variation of sputtering yield. Atomic force microscopy shows a peculiar topography developed on Ge: for oblique incidence, a topography consisting in a sequence of dots and ripples was observed on the crater bottom. This behavior is unusual for grazing incidence and has been observed to increase with the Cs{sup +} fluence. Rotating sample during sputtering prevents this ripple formation and consequently improves the depth accuracy.

  16. On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Srinivasan, Balaji; Rao, Balkrishna C; Ramachandra Rao, M S

    2017-01-01

    This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min −1 with a lower feed and a lower depth of cut of 0.5 mm rev −1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength. (paper)

  17. Development of the electron beam welding of the aluminium alloy 6061-T6 for the Jules Horowitz reactor

    International Nuclear Information System (INIS)

    Leblanc, Y.

    2013-01-01

    The aluminium alloy 6061-T6 has been selected for the construction of the Jules Horowitz's reactor vessel. This reactor vessel is pressurized and will be made through butt welding of ∼ 2 cm thick aluminium slabs. The electron beam welding process has been tested and qualified. It appears that this welding process allows: -) welding without pre-heating, -) vacuum welding, -) welding of 100% of the thickness in one passage, -) very low deforming welding process, -) very low density and very low volume of blow holes, -) weak ZAT (Thermal Affected Zones), and -) high reproducibility that permits automation. (A.C.)

  18. Development of a program in LABVIEW platform to controlling and monitoring a Sievert-type system for comminution of metallic uranium and its alloys

    International Nuclear Information System (INIS)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N.

    2011-01-01

    A comminution process by hydriding-dehydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  19. Development of a program in LABVIEW platform to controlling and monitoring Sievert-type system for comminution of metallic uranium and its alloys

    International Nuclear Information System (INIS)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N.

    2011-01-01

    A comminution process by hydriding-de hydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  20. Development of a program in LABVIEW platform to controlling and monitoring a Sievert-type system for comminution of metallic uranium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N., E-mail: ferrazw@cdtn.b, E-mail: ranf@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    A comminution process by hydriding-dehydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  1. Development of a program in LABVIEW platform to controlling and monitoring Sievert-type system for comminution of metallic uranium and its alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dutra, Aimore R.R.; Ferraz, Wilmar B.; Ferreira, Ricardo A.N., E-mail: ferrazw@cdtn.b, E-mail: ranf@cdtn.b [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2011-07-01

    A comminution process by hydriding-de hydriding method was developed at CDTN-Centro de Desenvolvimento da Tecnologia Nuclear with the purpose of obtaining plate type nuclear fuel. This fuel requires the use of metallic uranium and its alloys in form of powders. This comminution process was performed based on a Sievert system. Initially this system was controlled and monitored by a computer program developed in Turbo Pascal language. In order to improve the control of the comminution process, a new program was developed in LabVIEW platform. This paper presents a description of this new program and the main aspects of the operation of the system. The more accurate monitoring and controlling of the various stages of the comminution process as well as greater flexibility in the choice of input data, real-time graphics, generation of reports and a reduction of time passivation were achieved. (author)

  2. High temperature testing - a contribution to alloy development, alloy qualification and simulation of component Loading; Hochtemperaturpruefung - Ein Beitrag zur Werkstoffentwicklung und -qualifizierung sowie Simulation der Bauteilbeanspruchung

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, A.; Schwienheer, M.; Mueller, F.; Linn, S.; Schein, M.; Walther, C.; Berger, C. [Institut fuer Werkstoffkunde der TU-Darmstadt, Grafenstrasse 2, 64283 Darmstadt (Germany)

    2007-05-15

    In parallel to continued developments of steam and gas turbines as well as traffic engineering machines on the one hand, and marginal conditions like low specific fuel consumption and sufficient environment-friendliness on the other hand, the aim of improving the degree of efficiency by augmenting process parameters such as temperature and pressure is being followed. These efforts impact especially components of thermic machines and facilities subject to high thermal and mechanic exposure. Still largely unexplored is the interaction between microstructure characteristics determined through chemical composition, production processes and heat treatment, changes in the microstructure due to multiaxial load and the time-dependent deformation and stability resulting hereof. With regard to this background, improved methods of material properties determination, their modelling and transfer on the component enable to optimize wall thicknesses and degrees of efficiency. In the course of evaluation of static and cyclic material properties carried out also on faulty specimens, uncertainties occur which can originate from the testing process and analysis, as well as being influenced by the material itself and its process of production. Altogether, the demand for reliable determination of material properties and methods of scatterband treatment and their mathematical-statistical evaluation is in business. For simulation, consistent material datasets that describe the complex interaction between temperature, period of exposure and type of exposure are needed. Summarizing, the tasks dealt with qualify the entire process from production to the operational behaviour of components. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Parallel zur fortlaufenden Weiterentwicklung von Dampf- und Gasturbinen sowie Maschinen der Verkehrstechnik einerseits und Randbedingungen wie niedrigem spezifischen Brennstoffverbrauch und hinreichender Umweltvertraeglichkeit andererseits wird

  3. Laser surface alloying of aluminium-transition metal alloys

    Directory of Open Access Journals (Sweden)

    Almeida, A.

    1998-04-01

    Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO2 laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

    En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO2 de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

  4. Development of Biomimetic NiTi Alloy: Influence of Thermo-Chemical Treatment on the Physical, Mechanical and Biological Behavior

    Science.gov (United States)

    Rupérez, Elisa; Manero, José María; Bravo-González, Luis-Alberto; Espinar, Eduardo; Gil, F.J.

    2016-01-01

    A bioactive layer, free of nickel, has been performed for its greater acceptability and reliability in clinical applications for NiTi shape memory alloys. In the first step, a safe barrier against Ni release has been produced on the surface by means of a thicker rutile/anastase protective layer free of nickel. In the second step, a sodium alkaline titanate hydrogel, which has the ability to induce apatite formation, has been performed from oxidized surface. An improvement of host tissue–implant integration has been achieved in terms of Ni ions release and the bioactivity of the treated NiTi alloys has been corroborated with both in vitro and in vivo studies. The transformation temperatures (As, Af, Ms, and Mf), as well as the critical stresses (σβ⇔M), have been slightly changed due to this surface modification. Consequently, this fact must be taken into account in order to design new surface modification on NiTi implants. PMID:28773526

  5. Development of Biomimetic NiTi Alloy: Influence of Thermo-Chemical Treatment on the Physical, Mechanical and Biological Behavior

    Directory of Open Access Journals (Sweden)

    Elisa Rupérez

    2016-05-01

    Full Text Available A bioactive layer, free of nickel, has been performed for its greater acceptability and reliability in clinical applications for NiTi shape memory alloys. In the first step, a safe barrier against Ni release has been produced on the surface by means of a thicker rutile/anastase protective layer free of nickel. In the second step, a sodium alkaline titanate hydrogel, which has the ability to induce apatite formation, has been performed from oxidized surface. An improvement of host tissue–implant integration has been achieved in terms of Ni ions release and the bioactivity of the treated NiTi alloys has been corroborated with both in vitro and in vivo studies. The transformation temperatures (As, Af, Ms, and Mf, as well as the critical stresses (σβ⇔M, have been slightly changed due to this surface modification. Consequently, this fact must be taken into account in order to design new surface modification on NiTi implants.

  6. Achievement report for fiscal 1993. International clean energy system technology to utilize hydrogen (WE-NET) (Sub-task 5. Development of hydrogen transportation and storage technology) (Edition 5. Development of hydrogen absorbing alloys for discrete transportation and storage); 1993 nendo seika hokokusho. Suiso riyo kokusai clean energy system gijutsu (WE-NET) . Sub tusk 5. Suiso yuso chozo gijutsu no kaihatsu - Dai 5 hen. Bunsan yuso chozo you suiso kyuzo gokin no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-03-01

    Surveys and researches have been performed with an objective to accumulate knowledge required for R and D of a hydrogen transportation and storage technology. With respect to the hydrogen absorbing alloys for hydrogen transportation and storage, surveys have been carried out on the rare earth-nickel based alloy, magnesium based alloy, titanium/zirconium based alloy, vanadium based alloy, and other alloys. Regarding the hydrogen transportation and storage technology using hydrogen absorbing alloys, surveys have been made on R and D cases for hydrogen transporting containers, stationary hydrogen storing equipment, and hydrogen fuel tank for mobile equipment such as automobiles. For the R and D situation in overseas countries, site surveys have been executed on research organizations in Germany and Switzerland, the leader nations in R and D of hydrogen absorbing alloys. As a result of the surveys, the hydrogen absorbing alloys were found to have such R and D assignments as increase of effective hydrogen absorbing quantity, compliance with operating conditions, life extension, development of alloys easy in initial activation and fast in hydrogen discharge speed, and cost reduction. Items of the transportation and storage equipment have such assignments as making them compact, acceleration of heat conduction in alloy filling layers, handling of volume variation and internal stress, and long-term durability. (NEDO)

  7. Effect of Sintering Atmosphere and Solution Treatment on Density, Microstructure and Tensile Properties of Duplex Stainless Steels Developed from Pre-alloyed Powders

    Science.gov (United States)

    Murali, Arun Prasad; Mahendran, Sudhahar; Ramajayam, Mariappan; Ganesan, Dharmalingam; Chinnaraj, Raj Kumar

    2017-10-01

    In this research, Powder Metallurgy (P/M) of Duplex Stainless Steels (DSS) of different compositions were prepared through pre-alloyed powders and elemental powders with and without addition of copper. The powder mix was developed by pot mill for 12 h to obtain the homogeneous mixture of pre-alloyed powder with elemental compositions. Cylindrical green compacts with the dimensions of 30 mm diameter and 12 mm height were compacted through universal testing machine at a pressure level of 560 ± 10 MPa. These green compacts were sintered at 1350 °C for 2 h in hydrogen and argon atmospheres. Some of the sintered stainless steel preforms were solution treated at 1050 °C followed by water quenching. The sintered as well as solution treated samples were analysed by metallography examination, Scanning Electron Microscopy and evaluation of mechanical properties. Ferrite content of sintered and solution treated DSS were measured by Fischer Ferritoscope. It is inferred that the hydrogen sintered DSS depicted better density (94% theoretical density) and tensile strength (695 MPa) than the argon sintered steels. Similarly the microstructure of solution treated DSS revealed existence of more volume of ferrite grains than its sintered condition. Solution treated hydrogen sintered DSS A (50 wt% 316L + 50 wt% 430L) exhibited higher tensile strength of 716 MPa and elongation of 17%, which are 10-13% increment than the sintered stainless steels.

  8. Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-08-01

    This work aims at developing computational tools for modeling thermal and radiation effects on solute segregation at grain boundaries (GBs) and precipitation. This report described two major efforts. One is the development of computational tools on integrated modeling of thermal equilibrium segregation (TES) and radiation-induced segregation (RIS), from which synergistic effects of thermal and radiation, pre-existing GB segregation have been taken into consideration. This integrated modeling was used in describing the Cr and Ni segregation in the Fe-Cr-Ni alloys. The other effort is thermodynamic modeling on the Fe-Cr-Ni-Mo system which includes the major alloying elements in the investigated alloys in the Advanced Radiation Resistant Materials (ARRM) program. Through thermodynamic calculation, we provide baseline thermodynamic stability of the hardening phase Ni2(Cr,Mo) in selected Ni-based super alloys, and contribute knowledge on mechanistic understanding on the formation of Ni2(Cr,Mo) in the irradiated materials. The major outcomes from this work are listed in the following: 1) Under the simultaneous thermal and irradiation conditions, radiation-induced segregation played a dominant role in the GB segregation. The pre-existing GB segregation only affects the subsequent radiation-induced segregation in the short time. For the same element, the segregation tendency of Cr and Ni due to TES is opposite to it from RIS. The opposite tendency can lead to the formation of W-shape profile. These findings are consistent with literature observation of the transitory W-shape profile. 2) While TES only affects the distance of one or two atomic layers from GBs, the RIS can affect a broader distance from GB. Therefore, the W-shape due to pre-existing GB segregation is much narrower than that due to composition gradient formed during the transient state. Considering the measurement resolution of Auger or STEM analysis, the segregation tendency due to RIS should play a dominant

  9. Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

    Energy Technology Data Exchange (ETDEWEB)

    Gebhardt, Thomas, E-mail: gebhardt@mch.rwth-aachen.de; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

    2012-06-30

    This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition-structure-property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

  10. Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

    International Nuclear Information System (INIS)

    Gebhardt, Thomas; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

    2012-01-01

    This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition–structure–property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

  11. Newly developed EMF cell with zirconia solid electrolyte for measurement of low oxygen potentials in liquid Cu-Cr and Cu-Zr alloys

    Directory of Open Access Journals (Sweden)

    Katayama I.

    2012-01-01

    Full Text Available In order to measure the very low oxygen potential by use of stabilized zirconia solid electrolyte emf method, a new cell construction was devised. The idea was based on Janke but a zirconia rod was used instead of the zirconia crucible which contacts liquid alloy electrode. The cell was used for determination of the oxygen potentials in liquid dilute Cu-Cr and Cu-Zr alloys. The reference electrode was Cr,Cr2O3. Emf measurements were performed in the temperature range of 1400-1580K and composition range of 0.198-3.10at%Cr-Cu alloys, and 1380-1465K, 0.085-0.761at%Zr-Cu alloys. The composition of liquid alloys were determined by picking up from the liquid alloys and ICP analysis. By use of the newly devised cell construction in this study, stable emf values were obtained at each temperature and alloy composition. Emf values were corrected by using the parameter for electronic contribution of the YSZ. Activity of Cr obeys Henry’s law and activity coefficient at infinitely dilute alloys of Cr in Cu-Cr alloys are: lng0 Cr =(3.80 at 1423K, (3.57 at 1473K, (3.38 at 1523K and (3.20 at 1573K. At 1423 K activity coefficient of Zr at infinitely diluted alloy is lnγo Zr = -4.0.

  12. A highly ductile magnesium alloy system

    International Nuclear Information System (INIS)

    Gao, W; Liu, H

    2009-01-01

    Magnesium (Mg) alloys are finding increasing applications in industry mainly due to their high strength-to-weight ratio. However, they have intrinsically poor plastic deformation ability at room temperature. Therefore, the vast majority of Mg alloys are used only in cast state, severely limiting the development of their applications. We have recently discovered a new Mg alloy system that possesses exceptionally high ductility as well as good mechanical strength. The superior plasticity allows this alloy system to be mechanically deformed at room temperature, directly from an as-cast alloy plate, sheet or ingot into working parts. This type of cold mechanical forming properties has never been reported with any other Mg alloy systems.

  13. Alloy Effects on the Gas Nitriding Process

    Science.gov (United States)

    Yang, M.; Sisson, R. D.

    2014-12-01

    Alloy elements, such as Al, Cr, V, and Mo, have been used to improve the nitriding performance of steels. In the present work, plain carbon steel AISI 1045 and alloy steel AISI 4140 were selected to compare the nitriding effects of the alloying elements in AISI 4140. Fundamental analysis is carried out by using the "Lehrer-like" diagrams (alloy specific Lehrer diagram and nitriding potential versus nitrogen concentration diagram) and the compound layer growth model to simulate the gas nitriding process. With this method, the fundamental understanding for the alloy effect based on the thermodynamics and kinetics becomes possible. This new method paves the way for the development of new alloy for nitriding.

  14. Anodic oxidation of Ta/Fe alloys

    International Nuclear Information System (INIS)

    Mato, S.; Alcala, G.; Thompson, G.E.; Skeldon, P.; Shimizu, K.; Habazaki, H.; Quance, T.; Graham, M.J.; Masheder, D.

    2003-01-01

    The behaviour of iron during anodizing of sputter-deposited Ta/Fe alloys in ammonium pentaborate electrolyte has been examined by transmission electron microscopy, Rutherford backscattering spectroscopy, glow discharge optical emission spectroscopy and X-ray photoelectron spectroscopy. Anodic films on Ta/1.5 at.% Fe, Ta/3 at.% Fe and Ta/7 at.% Fe alloys are amorphous and featureless and develop at high current efficiency with respective formation ratios of 1.67, 1.60 and 1.55 nm V -1 . Anodic oxidation of the alloys proceeds without significant enrichment of iron in the alloy in the vicinity of the alloy/film interface and without oxygen generation during film growth, unlike the behaviour of Al/Fe alloys containing similar concentrations of iron. The higher migration rate of iron species relative to that of tantalum ions leads to the formation of an outer iron-rich layer at the film surface

  15. Development of an environmentally friendly protective coating for the depleted uranium-0.75 wt% titanium alloy

    International Nuclear Information System (INIS)

    Roeper, Donald F.; Chidambaram, Devicharan; Clayton, Clive R.; Halada, Gary P.; Derek Demaree, J.

    2006-01-01

    Molybdenum oxide-based conversion coatings have been formed on the surface of the depleted uranium-0.75 wt% titanium alloy using either concentrated nitric acid or fluorides for surface activation prior to coating formation. The acid-activated surface forms a coating that offers corrosion protection after a period of aging, when uranium species have migrated to the surface. X-ray photoelectron spectroscopy (XPS) revealed that the protective coating is primarily a polymolybdate bound to a uranyl ion. Rutherford backscattering spectroscopy (RBS) on the acid-activated coatings also shows uranium dioxide migrating to the surface. The fluoride-activated surface does not form a protective coating and there are no uranium species on the surface as indicated by XPS. The coating on the fluoride-activated samples has been found to contain a mixture of molybdenum oxides of which the main component is molybdenum trioxide and a minor component of an Mo(V) oxide

  16. Development of high temperature mechanical rig for characterizing the viscoplastic properties of alloys used in solid oxide cells

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye; Greco, Fabio; Kwok, Kawai

    2018-01-01

    Analyzing the thermo-mechanical reliability of solid oxide cell (SOC) stack requires precise measurement of the mechanical properties of the different components in the stack at operating conditions of the SOC. It is challenging to precisely characterize the time dependent deformational properties...... temperature and in controlled atmosphere. The methodology uses a mechanical loading rig designed to apply variable as well as constant loads on samples within a gas-tight high temperature furnace. In addition, a unique remotely installed length measuring setup involving laser micrometer is used to monitor...... deformations in the sample. Application of the methodology is exemplified by measurement of stress relaxation, creep and constant strain rate behaviors of a high temperature alloy used in the construction of SOC metallic interconnects at different temperatures. Furthermore, measurements using the proposed...

  17. Development of a morphing flap using shape memory alloy actuators: the aerodynamic characteristics of a morphing flap

    International Nuclear Information System (INIS)

    Ko, Seung-Hee; Bae, Jae-Sung; Rho, Jin-Ho

    2014-01-01

    The discontinuous contour of a wing with conventional flaps diminishes the aerodynamic performance of an aircraft. A wing with a continuous contour does not experience extreme flow stream fluctuations during flight, and consequently has good aerodynamic characteristics. In this study, a morphing flap using shape memory alloy actuators is proposed, designed and fabricated, and its aerodynamic characteristics are investigated using aerodynamic analyses and wind tunnel tests. The ribs of the morphing flap are designed and fabricated with multiple elements joined together in a way that allows relative rotations of adjacent elements and forms a smooth contour of the morphing flap. The aerodynamic analyses of this multiple-element morphing-flap wing are performed using XFLR pro; its aerodynamic performance is compared with that of a mechanical-flap wing, and is measured through wind-tunnel tests. (papers)

  18. Texture development and strain hysteresis in a NiTi shape-memory alloy during thermal cycling under load

    International Nuclear Information System (INIS)

    Ye, B.; Majumdar, B.S.; Dutta, I.

    2009-01-01

    Thermal cycling experiments were conducted on a NiTi shape-memory alloy at different constant applied stresses below the yield strength of the martensite. The mechanical strain response manifested as strain hysteresis loops, whose range was proportional to the applied stress. In situ neutron diffraction experiments show that the strain hysteresis occurs as a result of the establishment of a stress-dependent crystallographic texture of the martensite during the first cool-down from austenite, and thereafter repeated during thermal cycling under the same load. This texture is found to depend on the stress during the thermal cycling experiments. A strain-pole map is derived and shown to explain the observed texture during thermal cycling. The strain-pole methodology is shown to work with similar martensitic transformations in other material systems.

  19. Development of inductively coupled plasma atomic emission spectrometry for palladium and Rhodium determination in platinum-based alloy

    International Nuclear Information System (INIS)

    Kovacevic, R.; Todorovic, M.; Manojlovic, D.; Mutic, J.

    2008-01-01

    Inductively coupled plasma atomic emission spectroscopy with internal standardization was applied for the analysis of an in-house reference platinum alloy containing palladium and rhodium (approximately 5% by weight). In order to compensate for variations in signal recovery due to matrix interferences, and therefore to improve the precision, platinum. the major component, was chosen as an internal standard. Quantitative analysis was based on calibration using a set of matrix-matched calibration standards with and without employing the internal standard. These results were compared with those obtained by X-ray fluorescence spectroscopy. The results for both techniques were in a good agreement, although the precision was slightly better in the inductively coupled plasma atomic emission spectroscopy technique, with or without the internal standard

  20. Influence of nitrogenation on structure development and magnetic properties of mechanically alloyed and annealed Sm-Fe powders

    Energy Technology Data Exchange (ETDEWEB)

    Teresiak, A.; Kubis, M.; Mattern, N.; Wolf, M.; Gruner, W.; Mueller, K.-H. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany)

    1999-11-15

    Sm-Fe-N compounds were prepared by mechanical alloying, subsequent annealing and nitrogenation. For crystal structure investigations of the non-equilibrium phases Sm{sub 2}Fe{sub 17+y}N{sub x}, formed at various annealing temperatures T{sub A} for 1 h, X-ray diffraction with following Rietveld analysis was used. A volume expansion of 6.2% was observed after nitrogenation. As for the non-nitrided Sm-Fe alloys a modified TbCu{sub 7}-type structure (space group P6/mmm) and a modified Th{sub 2}Zn{sub 17}-type structure (space group R anti 3m) have been observed. However, for nitrogenated Sm-Fe samples the modified Th{sub 2}Zn{sub 17}-type structure forms already for annealing at T{sub A}=750 C prior to nitrogenation. For samples annealed, prior to nitrogenation, between T{sub A}=600 and 700 C the modified TbCu{sub 7}-type structure was found, in which the nitrogen occupies randomly the 3f position with an occupancy larger than 1/3. The partially ordered, modified Th{sub 2}Zn{sub 17}-type structure formed for 750 C

  1. Influence of nitrogenation on structure development and magnetic properties of mechanically alloyed and annealed Sm-Fe powders

    International Nuclear Information System (INIS)

    Teresiak, A.; Kubis, M.; Mattern, N.; Wolf, M.; Gruner, W.; Mueller, K.-H.

    1999-01-01

    Sm-Fe-N compounds were prepared by mechanical alloying, subsequent annealing and nitrogenation. For crystal structure investigations of the non-equilibrium phases Sm 2 Fe 17+y N x , formed at various annealing temperatures T A for 1 h, X-ray diffraction with following Rietveld analysis was used. A volume expansion of 6.2% was observed after nitrogenation. As for the non-nitrided Sm-Fe alloys a modified TbCu 7 -type structure (space group P6/mmm) and a modified Th 2 Zn 17 -type structure (space group R anti 3m) have been observed. However, for nitrogenated Sm-Fe samples the modified Th 2 Zn 17 -type structure forms already for annealing at T A =750 C prior to nitrogenation. For samples annealed, prior to nitrogenation, between T A =600 and 700 C the modified TbCu 7 -type structure was found, in which the nitrogen occupies randomly the 3f position with an occupancy larger than 1/3. The partially ordered, modified Th 2 Zn 17 -type structure formed for 750 C A 2 Zn 17 -type structure by introducing additional Fe(6c) and Sm(3a) positions. The degree of order of the Sm atoms and Fe-dumbbells increases with increasing T A . The nitrogen occupies the octahedral interstitial positions 9e in the latter cases. The nitrogen content is higher in the hexagonal phase than in the rhombohedral phase. Optimum magnetic properties were obtained for T A =750 C. Here we found a coercivity μ 0J H c =3.7 T and a good squareness of the demagnetization curve. (orig.)

  2. Investigation on the formation of Cu-Fe nano crystalline super-saturated solid solution developed by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Mojtahedi, M., E-mail: m.mojtahedi@gmail.com [School of Materials Science and Engineering, Iran University of Science and Technology, Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); Goodarzi, M.; Aboutalebi, M.R. [School of Materials Science and Engineering, Iran University of Science and Technology, Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); Ghaffari, M. [Department of Electrical and Electronics Engineering, UNAM-Institute of Materials Science and Nanotechnology, Bilkent University, Ankara 06800 (Turkey); Soleimanian, V. [Department of Physics, Faculty of Science, Shahrekord University, P.O. Box 115, Shahrekord (Iran, Islamic Republic of)

    2013-02-15

    Highlights: Black-Right-Pointing-Pointer The deformation of the mechanically alloyed Cu-Fe powder is anisotropic. Black-Right-Pointing-Pointer The Rietveld method is more proper and results in smaller crystallite size than the Scherer and Williamson-Hall methods. Black-Right-Pointing-Pointer A dual phase super saturated solid solution achieved after 96 h of milling of the mixtures with 30, 50 and 70 wt.% of Iron. Black-Right-Pointing-Pointer A final proportion of approximately 85% FCC and 15% BCC structure obtained in all of the applied compositions. - Abstract: In this study, the formation of super saturated solid solution in the binary Cu-Fe system was investigated. Three powder blends with 30, 50 and 70 wt.% of Fe were milled for different times to 96 h. The variations of lattice parameter and inter-planar spacing were calculated and analyzed using X-ray diffraction analysis (XDA). The anisotropy of lattice deformation in the FCC phase was studied and the obtained results were compared to milled pure Cu powder. Furthermore, crystallite size was calculated using Scherer formula in comparison with Rietveld full profile refinement method. Considering the previous studies about the formation of non-equilibrium FCC and BCC phases, the phase evolution has been discussed and the proportion of each phase was calculated using Rietveld refinement method. Supplementary studies on the evolution of microstructure and formation of solid solution were carried out using high resolution transmission electron microscopy (HRTEM). Finally, high angle annular dark field (HAADF) imaging was utilized to find out the level of homogeneity in the resulting phases. While true alloying takes place in each phase, the final structure consists of both FCC and BCC nano-crystallites.

  3. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  4. Synthesis of shape memory alloys using electrodeposition

    Science.gov (United States)

    Hymer, Timothy Roy

    Shape memory alloys are used in a variety of applications. The area of micro-electro-mechanical systems (MEMS) is a developing field for thin film shape memory alloys for making actuators, valves and pumps. Until recently thin film shape memory alloys could only be made by rapid solidification or sputtering techniques which have the disadvantage of being "line of sight". At the University of Missouri-Rolla, electrolytic techniques have been developed that allow the production of shape memory alloys in thin film form. The advantages of this techniques are in-situ, non "line of sight" and the ability to make differing properties of the shape memory alloys from one bath. This research focused on the electrodeposition of In-Cd shape memory alloys. The primary objective was to characterize the electrodeposited shape memory effect for an electrodeposited shape memory alloy. The effect of various operating parameters such as peak current density, temperature, pulsing, substrate and agitation were investigated and discussed. The electrodeposited alloys were characterized by relative shape memory effect, phase transformation, morphology and phases present. Further tests were performed to optimize the shape memory by the use of a statistically designed experiment. An optimized shape memory effect for an In-Cd alloy is reported for the conditions of the experiments.

  5. Precipitation and Hardening in Magnesium Alloys

    Science.gov (United States)

    Nie, Jian-Feng

    2012-11-01

    Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.

  6. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, David C. [Eck Industreis, Inc.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  7. Theoretical studies of metallic alloys

    International Nuclear Information System (INIS)

    Faulkner, J.S.; Wille, L.T.

    1991-07-01

    A new method to predict and understand the structure and phase stability of solid-solution alloys from a knowledge only of the atomic numbers of the constituent atoms is being developed. The coherent potential approximation will be used to obtain the electronic contribution to the energy and the Monte Carlo method of statistical mechanics will be used for the thermodynamic part of the calculation. An improved coherent potential approximation will be developed by combining the standard approach with the quadratic KKR (QKKR) band theory method. This will make it easier to predict the properties of alloys from first principles. The QKKR method will be developed further

  8. Development of an Extrusion Process to Ameliorate the Tribological Properties of Heat Treated Al Mg Si (Cu System Alloys Matrix Composites in Consolidated State

    Directory of Open Access Journals (Sweden)

    M.O. Shabani

    2012-09-01

    Full Text Available The developments of AA6061 aluminum matrix composites are of great interest in industrial applications for lighter materials with high specific strength, stiffness and wear resistance. In this article, the dry wear behavior of AA6061 matrix composites was investigated under different sliding speeds and applied loads. It is observed that the composites exhibit higher friction coefficients and greater wear resistances than the Al alloy against the steel disc surface. Low-speed wear rates are associated with abrasive wear,indicating the dominant wear mechanism, though minor, delamination wear may be produced. Abrasive wear associates with the formation of deep scratches on the worn surface in the sliding direction. For a given load and sliding velocity the extent of iron transfer is highest in case of 15 % SiC reinforced Al6061 composite among all the material studied.

  9. Intermetallic alloys: Deformation, mechanical and fracture behaviour

    International Nuclear Information System (INIS)

    Dogan, B.

    1988-01-01

    The state of the art in intermetallic alloys development with particular emphasis on deformation, mechanical and fracture behaviour is documented. This review paper is prepared to lay the ground stones for a future work on mechanical property characterization and fracture behaviour of intermetallic alloys at GKSS. (orig.)

  10. Review of tantalum and niobium alloy production

    International Nuclear Information System (INIS)

    Buckman, R.W. Jr.

    1984-01-01

    This paper concentrates on the current state of niobium- and tantalum-base alloy production. The materials requirements, alloy compositions of interest, and production status are discussed. Finally, a list of developments needed to support the SP-100 program will be identified. A bibliography is included

  11. Sulfuric Acid Corrosion of Low Sb - Pb Battery Alloys | Ntukogu ...

    African Journals Online (AJOL)

    The corrosion properties of low Sb - Pb alloys developed for maintenance free motive power industrial batteries was studied by a bare grid constant current method and compared to those of the conventional Pb- 6% Sb alloy. Low Sb-Pb alloys with Se and As grain refiners were found to have higher corrosion rates than the ...

  12. SULFURIC ACID CORROSION OF LOW Sb - Pb BATTERY ALLOYS

    African Journals Online (AJOL)

    user

    1983-09-01

    Sep 1, 1983 ... (Manuscript received February,1983). ABSTRACT. The corrosion properties of low Sb - Pb alloys developed for maintenance free motive power industrial batteries was studied by a bare grid constant current method and compared to those of the conventional. Pb- 6% Sb alloy. Low Sb-Pb alloys with Se and ...

  13. Effect of Al added to a NiCrMo alloy on the development of the oxide layer of intermetallic coatings

    International Nuclear Information System (INIS)

    D'Oliveira, A.S.C.M.; Cangue, F.J.R.

    2010-01-01

    Components performance in different environment is strongly dependent on oxides that develop on their surfaces. This study analyzed the oxide layer that develops on coatings processed with mixtures of an atomized Hastelloy C alloy with Al powders. Powder mixtures containing 10, 20 and 30wt%Al were deposited on AISI 1020 and AISI304 steel plates. Coatings were subsequently exposed to 850 deg C for two hours in a low PO 2 environment. X-ray diffraction was used to identify the phases that developed in the coating during processing and Raman analysis and Scanning Electron Microscopy were used to characterize the oxide layers. The results showed that coatings processed with the richer Al mixtures, 30wt%Al, which developed NiAl aluminides, reduced the development of α alumina when processing was done on AISI 304. Coatings processed on AISI 1020 with the three powder mixtures tested developed the different allotropic forms of alumina, as predicted for the tested temperature. (author)

  14. Lithium alloy negative electrodes

    Science.gov (United States)

    Huggins, Robert A.

    The 1996 announcement by Fuji Photo Film of the development of lithium batteries containing convertible metal oxides has caused a great deal of renewed interest in lithium alloys as alternative materials for use in the negative electrode of rechargeable lithium cells. The earlier work on lithium alloys, both at elevated and ambient temperatures is briefly reviewed. Basic principles relating thermodynamics, phase diagrams and electrochemical properties under near-equilibrium conditions are discussed, with the Li-Sn system as an example. Second-phase nucleation, and its hindrance under dynamic conditions plays an important role in determining deviations from equilibrium behavior. Two general types of composite microstructure electrodes, those with a mixed-conducting matrix, and those with a solid electrolyte matrix, are discussed. The Li-Sn-Si system at elevated temperatures, and the Li-Sn-Cd at ambient temperatures are shown to be examples of mixed-conducting matrix microstructures. The convertible oxides are an example of the solid electrolyte matrix type. Although the reversible capacity can be very large in this case, the first cycle irreversible capacity required to convert the oxides to alloys may be a significant handicap.

  15. Steel alloys

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

    1977-01-01

    The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

  16. Development of Sn-Ag-Cu-X Solders for Electronic Assembly by Micro-Alloying with Al

    Science.gov (United States)

    Boesenberg, Adam J.; Anderson, Iver E.; Harringa, Joel L.

    2012-07-01

    Of Pb-free solder choices, an array of solder alloys based on the Sn-Ag-Cu (SAC) ternary eutectic ( T eut = 217°C) composition have emerged with potential for broad use, including ball grid array (BGA) joints that cool slowly. This work investigated minor substitutional additions of Al (0.05Al), but the suppression effect faded for >0.20Al. Undercooling suppression did not correlate specifically with blade suppression since it became significant at 0.10Al and increased continuously with greater Al to 0.25Al. Surprisingly, an intermediate range of Al content (0.10 wt.% to 0.20 wt.% Al) promoted formation of significant populations of 2- μm to 5- μm faceted Cu-Al particles, identified as Cu33Al17, that clustered at the top of the solder joint matrix and exhibited extraordinary hardness. Clustering of Cu33Al17 was attributed to its buoyancy, from a lower density than Sn liquid, and its early position in the nucleation sequence within the solder matrix, permitting unrestricted migration to the top interface. Joint microstructures and implications for the full nucleation sequence for these SAC + Al solder joints are discussed, along with possible benefits from the clustered particles for improved thermal cycling resistance.

  17. Development and characterization of protective nickel coatings by CVD process for non-ferrous metals and alloys

    International Nuclear Information System (INIS)

    Haq, A.U.

    2012-01-01

    Objective of this thesis is the formation of adhesive and corrosion resistant nickel film on aluminum, aluminum-lithium (Li 0.5 %) alloy and copper substrates by chemical vapor deposition (CVD) technique. Different surface preparation treatments such as electropolishing, anodizing and pickling are applied to the aforementioned substrates and its effect on the adhesion and corrosion resistance of nickel coating is studied. Nickel coating is deposited on different substrates by using already optimized parameters of 190-200 degree C deposition temperature, 9-8 x 10/sup -1/ Torr pressure during deposition, pure nickel-tetra-carbonyl gas, and induction heating source and 5 minutes deposition time. Substrates subjected to pickling treatment show excellent adhesion of nickel coating with a value of 5B based on ASTM standard while electropolished substrates show valve of 3B. XRD characterization of the nickel film show characteristic peaks of nickel confirming its phase purity. The SEM images show that nickel coating follows the surface features of the substrate. The pickled surface results in film with rough morphology than electropolished or anodized surface. The corrosion resistance of both uncoated and coated substrates is studied by monitoring its open circuit potential in different electrolytes (brine solution, sea and distilled water) at different temperatures. All substrates coated with nickel show 120-400mV potential difference compare with uncoated substrates in different electrolytes. (author)

  18. Thermodynamic Database for Zirconium Alloys

    International Nuclear Information System (INIS)

    Jerlerud Perez, Rosa

    2003-05-01

    For many decades zirconium alloys have been commonly used in the nuclear power industry as fuel cladding material. Besides their good corrosion resistance and acceptable mechanical properties the main reason of using these alloys is the low neutron absorption. Zirconium alloys are exposed to a very severe environment during the nuclear fission process and there is a demand for better design of this material. To meet this requirement a thermodynamic database is developed to support material designers. In this thesis some aspects about the development of a thermodynamic database for zirconium alloys are presented. A thermodynamic database represents an important facility in applying thermodynamic equilibrium calculations for a given material providing: 1) relevant information about the thermodynamic properties of the alloys e.g. enthalpies, activities, heat capacity, and 2) significant information for the manufacturing process e.g. heat treatment temperature. The basic information in the database is first the unary data, i.e. pure elements; those are taken from the compilation of the Scientific Group Thermodata Europe (SGTE) and then the binary and ternary systems. All phases present in those binary and ternary systems are described by means of the Gibbs energy dependence on composition and temperature. Many of those binary systems have been taken from published or unpublished works and others have been assessed in the present work. All the calculations have been made using Thermo C alc software and the representation of the Gibbs energy obtained by applying Calphad technique

  19. Carbon Alloys-Multi-functionalization

    Energy Technology Data Exchange (ETDEWEB)

    Yasuda, Eiichi [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan)], E-mail: yasuda.e.aa.@m.titech.ac.jp; Enami, Takashi; Hoteida, Nobuyuki [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan); Lanticse-Diaz, L.J. [University of the Philippines (Philippines); Tanabe, Yasuhiro [Nagoya University (Japan); Akatsu, Takashi [MSL, Tokyo Institute of Technology, Yokohama 226-8503 (Japan)

    2008-02-25

    Last decade after our proposal of the 'Carbon Alloys' concept, many different kinds of Carbon Alloys, such as carbon nanotubes, carbon nanofibers, graphene sheet with magnetism, semi-conducting BCN compounds, graphite intercalation compounds, exfoliated carbon fiber, etc. have been found and developed. To extend the concept further, it is important to make it into intelligent materials by incorporating multiple functions. One example of the multi-functionalization is the development of homo-atomic Carbon Alloys from glassy carbon (GC) that exhibits high electrical conductivity and low gas permeability after treatment at critical conditions. Glassy carbon underwent metamorphosis to graphite spheres at HIP condition, and improved resistance to oxidation after alloying with Ta. The other one is shape utilization of the nano-sized carbon by understanding the effect of its large surfaces or interfaces in nanotechnology treatment. Recently carbon nanofiber was produced by polymer blend technology (PB) which was proposed by Prof. A. Oya during the Carbon Alloy project and progressed into intelligent carbon nanofiber (CNF) materials. CNF is combined into the polymer composites which is a candidate material for the bipolar separator in fuel cell. The superior properties, i.e., high electrical conductivity, high modulus, high strength, etc., of the CNF is being utilized in the preparation of this polymer composite.

  20. Development of Hydrogenated Microcrystalline Silicon-Germanium Alloys for Improving Long-Wavelength Absorption in Si-Based Thin-Film Solar Cells

    Directory of Open Access Journals (Sweden)

    Yen-Tang Huang

    2014-01-01

    Full Text Available Hydrogenated microcrystalline silicon-germanium (μc-Si1-xGex:H alloys were developed for application in Si-based thin-film solar cells. Th