Commercialization of Ultra-Hard Ceramics for Cutting Tools Final Report CRADA No. TC0279.0

Energy Technology Data Exchange (ETDEWEB)

Landingham, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Neumann, T. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

2017-08-15

This was a collaborative effort between Lawrence Livermore National Security, LLC as manager and operator of Lawrence Livermore National Laboratory (LLNL) and Greenleaf Corporation (Greenleaf) to develop the technology for forming unique precursor nano-powders process that can be consolidated into ceramic products for industry. LLNL researchers have developed a solgel process for forming nano-ceramic powders. The nano powders are highly tailorable, allowing the explicit design of desired properties that lead to ultra hard materials with fine grain size. The present CRADA would allow the two parties to continue the development of the sol-gel process and the consolidation process in order to develop an industrially sound process for the manufacture of these ultra-hard materials.

Hardness Enhancement of STS304 Deposited with Yttria Stabilized Zirconia by Aerosol Deposition Method

Energy Technology Data Exchange (ETDEWEB)

Lim, Il-Ho; Park, Chun-Kil; Kim, Hyung Sun; Jeong, Dea-Yong [Inha University, Incheon (Korea, Republic of); Lee, Yong-Seok [Sodoyeon Co., Yeoju (Korea, Republic of); Kong, Young-Min [University of Ulsan, Ulsan (Korea, Republic of); Kang, Kweon Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-03-15

To improve the surface hardness of the STS304, Yttria stabilized zirconia (YSZ) films with nano-sized grain were deposited by an aerosol-deposition (AD) method. Coating layers showed dense structure and had -5µm thickness. When 3 mol% YSZ powders with tetragonal phase were deposited on STS304 substrate, tetragonal structure was transformed to cubic structure due to the high impact energy during the AD process. At the same time, strong impact by YSZ particles allowed the austenite phase in STS304 to be transformed into martensite phase. Surface hardness measured with nano indentor showed that YSZ coated film had 11.5 GPa, which is larger value than 7 GPa of STS304.

High-deposition-rate ceramics synthesis

Energy Technology Data Exchange (ETDEWEB)

Allendorf, M.D.; Osterheld, T.H.; Outka, D.A. [Sandia National Laboratories, Livermore, CA (United States)] [and others

1995-05-01

Parallel experimental and computational investigations are conducted in this project to develop validated numerical models of ceramic synthesis processes. Experiments are conducted in the High-Temperature Materials Synthesis Laboratory in Sandia`s Combustion Research Facility. A high-temperature flow reactor that can accommodate small preforms (1-3 cm diameter) generates conditions under which deposition can be observed, with flexibility to vary both deposition temperature (up to 1500 K) and pressure (as low as 10 torr). Both mass spectrometric and laser diagnostic probes are available to provide measurements of gas-phase compositions. Experiments using surface analytical techniques are also applied to characterize important processes occuring on the deposit surface. Computational tools developed through extensive research in the combustion field are employed to simulate the chemically reacting flows present in typical industrial reactors. These include the CHEMKIN and Surface-CHEMKIN suites of codes, which permit facile development of complex reaction mechanisms and vastly simplify the implementation of multi-component transport and thermodynamics. Quantum chemistry codes are also used to estimate thermodynamic and kinetic data for species and reactions for which this information is unavailable.

Heat treatment of cathodic arc deposited amorphous hard carbon films

Energy Technology Data Exchange (ETDEWEB)

Anders, S.; Ager, J.W. III; Brown, I.G. [and others

1997-02-01

Amorphous hard carbon films of varying sp{sup 2}/sp{sup 3} fractions have been deposited on Si using filtered cathodic are deposition with pulsed biasing. The films were heat treated in air up to 550 C. Raman investigation and nanoindentation were performed to study the modification of the films caused by the heat treatment. It was found that films containing a high sp{sup 3} fraction sustain their hardness for temperatures at least up to 400 C, their structure for temperatures up to 500 C, and show a low thickness loss during heat treatment. Films containing at low sp{sup 3} fraction graphitize during the heat treatment, show changes in structure and hardness, and a considerable thickness loss.

Deposition of Crystalline Hydroxyapatite Nanoparticles on Y-TZP Ceramic: A Potential Solution to Enhance Bonding Characteristics of Y-TZP Ceramics

Directory of Open Access Journals (Sweden)

Abbas Azari

2017-08-01

Full Text Available Objectives: Many advantages have been attributed to dental zirconia ceramics in terms of mechanical and physical properties; however, the bonding ability of this material to dental structure and/or veneering ceramics has always been a matter of concern. On the other hand, hydroxyapatite (HA shows excellent biocompatibility and good bonding ability to tooth structure, with mechanically unstable and brittle characteristics, that make it clinically unacceptable for use in high stress bearing areas. The main purpose of this study was to introduce two simple yet practical methods to deposit the crystalline HA nanoparticles on zirconia ceramics. Materials and Methods: zirconia blocks were treated with HA via two different deposition methods namely thermal coating and air abrasion. Specimens were analyzed by scanning electron microscopy, energy dispersive spectroscopy (EDS and X-ray diffraction (XRD.Results: In both groups, the deposition techniques used were successfully accomplished, while the substrate showed no structural change. However, thermal coating group showed a uniform deposition of crystalline HA but in air abrasion method, there were dispersed thin islands of HA.Conclusions: Thermal coating method has the potential to significantly alter the surface characteristics of zirconia. The simple yet practical nature of the proposed method may be able to shift the bonding paradigm of dental zirconia ceramics. This latter subject needs to be addressed in future investigations.Keywords: Zirconium Oxide; Hydroxyapatites; Dental Bonding; Microscopy, Electron, Scanning; X-Ray Diffraction; Spectrometry, X-Ray Emission

Laser deposition and analysis of biocompatible ceramic films - experiences andoverview

Czech Academy of Sciences Publication Activity Database

Jelínek, Miroslav; Dostálová, T.; Fotakis, C.; Studnička, Václav; Jastrabík, Lubomír; Havránek, V.; Grivas, C.; Pospíchal, M.; Kadlec, J.; Peřina, Vratislav

1996-01-01

Roč. 6, č. 1 (1996), s. 144-149 ISSN 1054-660X Institutional research plan: CEZ:A02/98:Z1-010-914 Keywords : laser deposition * hydroxyapatite * ceramic films Subject RIV: BM - Solid Matter Physics ; Magnetism

Surface modification technique of structural ceramics: ion implantation-assisted multi-arc ion plating

International Nuclear Information System (INIS)

Peng Zhijian; Miao Hezhuo; Si Wenjie; Qi Longhao; Li Wenzhi

2003-01-01

Through reviewing the advantages and disadvantages of the existed surface modification techniques, a new technique, ion implantation-assisted multi-arc ion plating, was proposed. Using the proposed technique, the surfaces of silicon nitride ceramics were modified by Ti ion implantation, and then three kinds of ternary coatings, (Ti,Al)N, (Ti,Zr)N and (Ti,Cr)N, were deposited on the as-implanted ceramics. The coatings prepared by this technique are of high-hardness and well adhesive to the ceramic substrates. The maximal hardness measured by nanoindentation tests is more than 40 GPa. The maximal critical load by nanoscratch tests is more than 60 mN. The cutting tools prepared by this technique with the presented coatings are of excellent performance in industrial applications. The technique may be promising for the surface modification of structural ceramics. (orig.)

Synthesis, deposition and crystal growth of CZTS nanoparticles onto ceramic tiles

Directory of Open Access Journals (Sweden)

Ivan Calvet

2015-09-01

Full Text Available The work presents a simple solvothermal method for CZTS nanoparticles preparation using hexadecylamine (HDA as a capping agent. The as-prepared CZTS powder was deposited as ink using Doctor Blade technique onto ceramic tile, as a substrate substituting the typical soda-lime glass. The as-prepared film was thermal treated at different temperatures in order to enhance the thin film crystallinity. CZTS crystal growth onto ceramic tile was obtained successfully for the first time.

Study of hard diamond-like carbon films deposited in an inductively coupled plasma source

International Nuclear Information System (INIS)

Yu Shiji; Ma Tengcai

2003-01-01

Chemical vapor deposition of the hard diamond-like carbon (DLC) films was achieved using an inductively coupled plasma source (ICPS). The microscopy, microhardness, deposition rate and structure characteristic of the DLC films were analyzed. It is shown that the ICPS is suitable for the hard DLC film deposition at relatively low substrate negative bias voltage, and the substrate negative bias voltage greatly affects chemical vapor deposition of the DLC film and its quality

Chemical vapor deposition of refractory metals and ceramics III

International Nuclear Information System (INIS)

Gallois, B.M.; Lee, W.Y.; Pickering, M.A.

1995-01-01

The papers contained in this volume were originally presented at Symposium K on Chemical Vapor Deposition of Refractory Metals and Ceramics III, held at the Fall Meeting of the Materials Research Society in Boston, Massachusetts, on November 28--30, 1994. This symposium was sponsored by Morton International Inc., Advanced Materials, and by The Department of Energy-Oak Ridge National Laboratory. The purpose of this symposium was to exchange scientific information on the chemical vapor deposition (CVD) of metallic and ceramic materials. CVD technology is receiving much interest in the scientific community, in particular, to synthesize new materials with tailored chemical composition and physical properties that offer multiple functionality. Multiphase or multilayered films, functionally graded materials (FGMs), ''smart'' material structures and nanocomposites are some examples of new classes of materials being produced via CVD. As rapid progress is being made in many interdisciplinary research areas, this symposium is intended to provide a forum for reporting new scientific results and addressing technological issues relevant to CVD materials and processes. Thirty four papers have been processed separately for inclusion on the data base

Electrophoretic deposition of sol-gel-derived ceramic coatings

International Nuclear Information System (INIS)

Zhang, Y.; Crooks, R.M.

1992-01-01

In this paper the physical, optical, and chemical characteristics of electrophoretically and dip-coated sol-gel ceramic films are compared. The results indicate that electrophoresis may allow a higher level of control over the chemistry and structure of ceramic coatings than dip-coating techniques. For example, controlled-thickness sol-gel coatings can be prepared by adjusting the deposition time or voltage. Additionally, electrophoretic coatings can be prepared in a four-component alumino-borosilicate sol display interesting optical characteristics. For example, the ellipsometrically-measured refractive indices of electrophoretic coatings are higher than the refractive indices of dip-coated films cast from identical sols, and they are also higher than any of the individual sol components. This result suggests that there are physical and/or chemical differences between films prepared by dip-coating and electrophoresis

Layered ceramic composites via control of electrophoretic deposition kinetics

Czech Academy of Sciences Publication Activity Database

Hadraba, Hynek; Drdlík, D.; Chlup, Zdeněk; Maca, K.; Dlouhý, Ivo; Cihlář, J.

2013-01-01

Roč. 33, č. 12 (2013), s. 2305-2312 ISSN 0955-2219 R&D Projects: GA ČR(CZ) GAP108/11/1644; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Alumina * Zirconia * Laminates * Electrophoretic deposition Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 2.307, year: 2013

Ultrafine Ceramic Grains Embedded in Metallic Glass Matrix: Achieving Superior Wear Resistance via Increase in Both Hardness and Toughness.

Science.gov (United States)

Yang, Lina; Wen, Mao; Dai, Xuan; Cheng, Gang; Zhang, Kan

2018-05-09

As structural materials, crystalline or metallic glass materials have attracted scientific and practical interests. However, some mechanisms involving critical size and shear bands have adverse effects on their mechanical properties. Here, we counter these two effects by introducing a special structure with ultrafine ceramic grains (with a diameter of ∼2.0 nm) embedded into a metallic glass matrix, wherein the grains are mainly composed of a Ta-W-N solid solution structure in nature, surrounded by a W-based amorphous matrix that contains Ta and N atoms. Such a structure is in situ formed during preparation, which combines the merits of both phases to achieve simultaneous increase in hardness and toughness relative to references (pure TaN and W) and thus superior wear resistance. Even more remarkable, a favorable variation of increased hardness but reduced elasticity modulus can be induced by this structure. Intrinsically, ultrafine ceramic grains (free of dislocations), embedded in the metallic glass matrix, could prevent shear band propagation within the glass matrix and further improve the hardness of the matrix material. In return, such glass matrix allows for stiffness neutralization and structural relaxation to reduce the elasticity modulus of ceramic grains. This study will offer a new guidance to fabricate ultrahigh-performance metal-based composites.

Hard coatings on magnesium alloys by sputter deposition using a pulsed d.c. bias voltage

Energy Technology Data Exchange (ETDEWEB)

Reiners, G. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany); Griepentrog, M. [Bundesanstalt fuer Materialforschung und -pruefung, Berlin (Germany)

1995-12-01

An increasing use of magnesium-based light-metal alloys for various industrial applications was predicted in different technological studies. Companies in different branches have developed machine parts made of magnesium alloys (e.g. cars, car engines, sewing and knitting machines). Hence, this work was started to evaluate the ability of hard coatings obtained by physical vapour deposition (PVD) in combination with coatings obtained by electrochemical deposition to protect magnesium alloys against wear and corrosion. TiN hard coatings were deposited onto magnesium alloys by unbalanced magnetron sputter deposition. A bipolar pulsed d.c. bias voltage was used to limit substrate temperatures to 180 C during deposition without considerable loss of microhardness and adhesion. Adhesion, hardness and load-carrying capacity of TiN coatings deposited directly onto magnesium alloys are compared with the corresponding values of TiN coatings deposited onto substrates which had been coated electroless with an Ni-P alloy interlayer prior to the PVD. (orig.)

Surface coatings deposited by CVD and PVD

International Nuclear Information System (INIS)

Gabriel, H.M.

1982-01-01

The demand for wear and corrosion protective coatings is increasing due to economic facts. Deposition processes in gas atmospheres like the CVD and PVD processes attained a tremendous importance especially in the field of the deposition of thin hard refractory and ceramic coatings. CVD and PVD processes are reviewed in detail. Some examples of coating installations are shown and numerous applications are given to demonstrate the present state of the art. (orig.) [de

Characterizing the Effect of Laser Power on Laser Metal Deposited Titanium Alloy and Boron Carbide

Science.gov (United States)

Akinlabi, E. T.; Erinosho, M. F.

2017-11-01

Titanium alloy has gained acceptance in the aerospace, marine, chemical, and other related industries due to its excellent combination of mechanical and corrosion properties. In order to augment its properties, a hard ceramic, boron carbide has been laser cladded with it at varying laser powers between 0.8 and 2.4 kW. This paper presents the effect of laser power on the laser deposited Ti6Al4V-B4C composites through the evolving microstructures and microhardness. The microstructures of the composites exhibit the formation of α-Ti phase and β-Ti phase and were elongated towards the heat affected zone. These phases were terminated at the fusion zone and globular microstructures were found growing epitaxially just immediately after the fusion zone. Good bondings were formed in all the deposited composites. Sample A1 deposited at a laser power of 0.8 kW and scanning speed of 1 m/min exhibits the highest hardness of HV 432 ± 27, while sample A4 deposited at a laser power of 2.0 kW and scanning speed of 1 m/min displays the lowest hardness of HV 360 ± 18. From the hardness results obtained, ceramic B4C has improved the mechanical properties of the primary alloy.

Wonderland of ceramics superplasticity; Ceramics chososei no sekai

Energy Technology Data Exchange (ETDEWEB)

Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

1995-07-01

It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

The chemical vapor deposition of zirconium carbide onto ceramic substrates

International Nuclear Information System (INIS)

Glass A, John Jr.; Palmisiano, Nick Jr.; Welsh R, Edward

1999-01-01

Zirconium carbide is an attractive ceramic material due to its unique properties such as high melting point, good thermal conductivity, and chemical resistance. The controlled preparation of zirconium carbide films of superstoichiometric, stoichiometric, and substoichiometric compositions has been achieved utilizing zirconium tetrachloride and methane precursor gases in an atmospheric pressure high temperature chemical vapor deposition system

Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

Science.gov (United States)

Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

2008-12-01

(1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

Improving Erosion Resistance of Plasma-Sprayed Ceramic Coatings by Elevating the Deposition Temperature Based on the Critical Bonding Temperature

Science.gov (United States)

Yao, Shu-Wei; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

2018-01-01

Interlamellar bonding within plasma-sprayed coatings is one of the most important factors dominating the properties and performance of coatings. The interface bonding between lamellae significantly influences the erosion behavior of plasma-sprayed ceramic coatings. In this study, TiO2 and Al2O3 coatings with different microstructures were deposited at different deposition temperatures based on the critical bonding temperature concept. The erosion behavior of ceramic coatings was investigated. It was revealed that the coatings prepared at room temperature exhibit a typical lamellar structure with numerous unbonded interfaces, whereas the coatings deposited at the temperature above the critical bonding temperature present a dense structure with well-bonded interfaces. The erosion rate decreases sharply with the improvement of interlamellar bonding when the deposition temperature increases to the critical bonding temperature. In addition, the erosion mechanisms of ceramic coatings were examined. The unbonded interfaces in the conventional coatings act as pre-cracks accelerating the erosion of coatings. Thus, controlling interlamellar bonding formation based on the critical bonding temperature is an effective approach to improve the erosion resistance of plasma-sprayed ceramic coatings.

Hard-Wired Dopant Networks and the Prediction of High Transition Temperatures in Ceramic Superconductors

International Nuclear Information System (INIS)

Phillips, J.C.

2010-01-01

The review multiple successes of the discrete hard-wired dopant network model ZZIP, and comment on the equally numerous failures of continuum models, in describing and predicting the properties of ceramic superconductors. The prediction of transition temperatures can be regarded in several ways, either as an exacting test of theory, or as a tool for identifying theoretical rules for defining new homology models. Popular first principle methods for predicting transition temperatures in conventional crystalline superconductors have failed for cuprate HTSC, as have parameterized models based on CuO2 planes (with or without apical oxygen). Following a path suggested by Bayesian probability, it was found that the glassy, self-organized dopant network percolative model is so successful that it defines a new homology class appropriate to ceramic superconductors. The reasons for this success in an exponentially complex (non-polynomial complete, NPC) problem are discussed, and a critical comparison is made with previous polynomial (PC) theories. The predictions are successful for the superfamily of all ceramics, including new non-cuprates based on FeAs in place of CuO2.

Effect of electrical and mechanical poling history on domain orientation and piezoelectric properties of soft and hard PZT ceramics

International Nuclear Information System (INIS)

Marsilius, Mie; Granzow, Torsten; Jones, Jacob L

2011-01-01

The superior piezoelectric properties of all polycrystalline ferroelectrics are based on the extent of non-180 0 domain wall motion under electrical and mechanical poling loads. To distinguish between 180 0 and non-180 0 domain wall motion in a soft-doped and a hard-doped lead zirconate titanate (PZT) ceramic, domain texture measurements were performed using x-ray and neutron diffraction after different loading procedures. Comparing the results to measurements of the remanent strain and piezoelectric coefficient allowed the differentiation between different microstructural contributions to the macroscopic parameters. Both types of ceramic showed similar behavior under electric field, but the hard-doped material was more susceptible to mechanical load. A considerable fraction of the piezoelectric coefficient originated from poling by the preferred orientation of 180 0 domains.

Effect of electrical and mechanical poling history on domain orientation and piezoelectric properties of soft and hard PZT ceramics

Science.gov (United States)

Marsilius, Mie; Granzow, Torsten; Jones, Jacob L.

2011-02-01

The superior piezoelectric properties of all polycrystalline ferroelectrics are based on the extent of non-180° domain wall motion under electrical and mechanical poling loads. To distinguish between 180° and non-180° domain wall motion in a soft-doped and a hard-doped lead zirconate titanate (PZT) ceramic, domain texture measurements were performed using x-ray and neutron diffraction after different loading procedures. Comparing the results to measurements of the remanent strain and piezoelectric coefficient allowed the differentiation between different microstructural contributions to the macroscopic parameters. Both types of ceramic showed similar behavior under electric field, but the hard-doped material was more susceptible to mechanical load. A considerable fraction of the piezoelectric coefficient originated from poling by the preferred orientation of 180° domains.

Evaluation of variables which affect the hardness of nickel plate deposited from watts-type baths

International Nuclear Information System (INIS)

Petit, G.S.; Wright, R.R.; Neff, W.A.

1976-01-01

In the course of the Cascade Improvement Program, many component equipment parts will be electroplated with nickel for corrosion protection. The maximum hardness which will be acceptable in the electroplated deposit is specified in Union Carbide's Job Specification JS-1396, Revision 3, entitled Electroplated Nickel Coatings on Steel Parts. The hardness specification is intended primarily as a control over both organic and inorganic impurities in the deposit. This report covers a study evaluating several of the numerous controllable variables which influence the hardness of the nickel plate deposited from a Watts-type bath. The variables tested were: 1) bath composition, 2) pH, 3) current density, 4) anode-cathode area ratio, and 5) bath temperature. Within the tested ranges of the variables studied, the pH and current density had the most influence on the plate hardness. The softest deposit was obtained with a bath pH of 1.5, a current density of 30 to 40 amperes/square foot, and with the anode-cathode area ratio in the range of 3:1 to 1:1

Effect of Impact Angle on Ceramic Deposition Behavior in Composite Cold Spray: A Finite-Element Study

Science.gov (United States)

Chakrabarty, Rohan; Song, Jun

2017-10-01

During the cold spraying of particle-reinforced metal matrix composite coatings (ceramic and metal particles mixture) on metal substrates, ceramic particles may either get embedded in the substrate/deposited coating or may rebound from the substrate surface. In this study, the dependence of the ceramic rebounding phenomenon on the spray angle and its effect on substrate erosion have been analyzed using finite-element analysis. From the numerical simulations, it was found that the ceramic particle density and substrate material strength played the major roles in determining the embedding and ceramic retention behavior. Substrate material erosion also influenced the ceramic retention, and the material loss increased as the impact angles decreased from normal. In general, the results concluded that decreasing the impact angle promoted the retention possibility of ceramics in the substrate. This study provides new theoretical insights into the effect of spray angles on the ceramic retention and suggests a new route toward optimizing the spraying process to increase the ceramic retention in composite coatings cold spray.

[Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

Science.gov (United States)

Sentürk, U; Perka, C

2015-04-01

The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

Ceramic cutting tools materials, development and performance

CERN Document Server

Whitney, E Dow

1994-01-01

Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

Study of surface roughness and flank wear in hard turning of AISI 4140 steel with coated ceramic inserts

Energy Technology Data Exchange (ETDEWEB)

Das, Sudhansu Ranjan; Kuma, Amaresh [National Institute of Technology, Jamshedpur (India); Dhupal, Debabrata [Veer Surendra Sai University of Technology, Burla (India)

2015-10-15

This experimental investigation deals with dry hard turning of AISI 4140 steel using PVD-TiN coated Al{sub 2}O{sub 3}+TiCN mixed ceramic inserts. The combined effect of cutting parameters (cutting speed, feed and depth of cut) on performance characteristics such as surface roughness and flank wear is explored by Full factorial design (FFD) and analysis of variance (ANOVA). The results show that feed is the principal cutting parameter influencing surface roughness, followed by cutting speed. However, flank wear is affected by the cutting speed and interaction of feed-depth of cut, although depth of cut has not been found statistically significant, but flank wear is an increasing function of depth of cut. Observations are made on the machined surface, and worn tool by Scanning electron microscope (SEM) to establish the process. Abrasion was the major wear mechanism found during hard turning within the studied range. The effect of tool wear on surface roughness was also studied. The experimental data were analyzed to predict the optimal range of surface roughness and flank wear. Based on Response surface methodology (RSM), mathematical models were developed for surface roughness (Ra) and flank wear (VB) with 95% confidence level. Finally, under optimum cutting conditions (obtained by response optimization technique), tool life was evaluated to perform cost analysis for justifying the economic viability of coated ceramic inserts in hard turning. The estimated machining cost per part for TiN coated ceramic was found to be lower (Rs. 12.31) because of higher tool life (51 min), which results in the reduction of downtime and increase in savings.

Study of surface roughness and flank wear in hard turning of AISI 4140 steel with coated ceramic inserts

International Nuclear Information System (INIS)

Das, Sudhansu Ranjan; Kuma, Amaresh; Dhupal, Debabrata

2015-01-01

This experimental investigation deals with dry hard turning of AISI 4140 steel using PVD-TiN coated Al_2O_3+TiCN mixed ceramic inserts. The combined effect of cutting parameters (cutting speed, feed and depth of cut) on performance characteristics such as surface roughness and flank wear is explored by Full factorial design (FFD) and analysis of variance (ANOVA). The results show that feed is the principal cutting parameter influencing surface roughness, followed by cutting speed. However, flank wear is affected by the cutting speed and interaction of feed-depth of cut, although depth of cut has not been found statistically significant, but flank wear is an increasing function of depth of cut. Observations are made on the machined surface, and worn tool by Scanning electron microscope (SEM) to establish the process. Abrasion was the major wear mechanism found during hard turning within the studied range. The effect of tool wear on surface roughness was also studied. The experimental data were analyzed to predict the optimal range of surface roughness and flank wear. Based on Response surface methodology (RSM), mathematical models were developed for surface roughness (Ra) and flank wear (VB) with 95% confidence level. Finally, under optimum cutting conditions (obtained by response optimization technique), tool life was evaluated to perform cost analysis for justifying the economic viability of coated ceramic inserts in hard turning. The estimated machining cost per part for TiN coated ceramic was found to be lower (Rs. 12.31) because of higher tool life (51 min), which results in the reduction of downtime and increase in savings.

State of the art in hard-on-hard bearings: how did we get here and what have we achieved?

Science.gov (United States)

Zywiel, Michael G; Sayeed, Siraj A; Johnson, Aaron J; Schmalzried, Thomas P; Mont, Michael A

2011-03-01

Total hip arthroplasty has shown excellent results in decreasing pain and improving function in patients with degenerative disease of the hip. Improvements in prosthetic materials, designs and implant fixation have now resulted in wear of the bearing surface being the limitation of this technology, and a number of hard-on-hard couples have been introduced to address this concern. The purpose of this article is to review the origins, development, survival rates and potential advantages and disadvantages of the following hard-on-hard bearings for total hip arthroplasty: metal-on-metal standard total hip arthroplasty; metal-on-metal hip resurfacing arthroplasty, ceramic-on-ceramic total hip arthroplasty; and ceramic-on-metal bearings. Improvements in the manufacturing of metal-on-metal bearings over the past 50 years have resulted in implants that provide low wear rates and allow for the use of large femoral heads. However, concerns remain regarding elevated serum metal ion levels, potential teratogenic effects and potentially devastating adverse local tissue reactions, whose incidence and pathogenesis remains unclear. Modern total hip resurfacing has shown excellent outcomes over 10 years in the hands of experienced surgeons. Current ceramic-on-ceramic bearings have demonstrated excellent survival with exceptionally low wear rates and virtually no local adverse effects. Concerns remain for insertional chipping, in vivo fracture and the variable incidence of squeaking. Contemporary ceramic-on-metal interfaces are in the early stages of clinical use, with little data reported to date. Hard-on-hard bearings for total hip arthroplasty have improved dramatically over the past 50 years. As bearing designs continue to improve with new and modified materials and improved manufacturing techniques, it is likely that the use of hard-on-hard bearings will continue to increase, especially in young and active patients.

Comparative analysis of electrophysical properties of ceramic tantalum pentoxide coatings, deposited by electron beam evaporation and magnetron sputtering methods

Science.gov (United States)

Donkov, N.; Mateev, E.; Safonov, V.; Zykova, A.; Yakovin, S.; Kolesnikov, D.; Sudzhanskaya, I.; Goncharov, I.; Georgieva, V.

2014-12-01

Ta2O5 ceramic coatings have been deposited on glass substrates by e-beam evaporation and magnetron sputtering methods. For the magnetron sputtering process Ta target was used. X-ray diffraction measurements show that these coatings are amorphous. XPS survey spectra of the ceramic Ta2O5 coatings were obtained. All spectra consist of well-defined XPS lines of Ta 4f, 4d, 4p and 4s; O 1s; C 1s. Ta 4f doublets are typical for Ta2O5 coatings with two main peaks. Scanning electron microscopy and atomic force microscopy images of the e-beam evaporated and magnetron sputtered Ta2O5 ceramic coatings have revealed a relatively flat surface with no cracks. The dielectric properties of the tantalum pentoxide coatings have been investigated in the frequency range of 100 Hz to 1 MHz. The electrical behaviour of e-beam evaporated and magnetron sputtered Ta2O5 ceramic coatings have also been compared. The deposition process conditions principally effect the structure parameters and electrical properties of Ta2O5 ceramic coatings. The coatings deposited by different methods demonstrate the range of dielectric parameters due to the structural and stoichiometric composition changes

Methods of three-dimensional electrophoretic deposition for ceramic and cermet applications and systems thereof

Science.gov (United States)

Rose, Klint Aaron; Kuntz, Joshua D.; Worsley, Marcus

2016-09-27

A ceramic, metal, or cermet according to one embodiment includes a first layer having a gradient in composition, microstructure and/or density in an x-y plane oriented parallel to a plane of deposition of the first layer. A ceramic according to another embodiment includes a plurality of layers comprising particles of a non-cubic material, wherein each layer is characterized by the particles of the non-cubic material being aligned in a common direction. Additional products and methods are also disclosed.

Progress in the characterisation of structural oxide/oxide ceramic matrix composites fabricated by electrophoretic deposition (EPD)

Czech Academy of Sciences Publication Activity Database

Stoll, E.; Mahr, P.; Kruger, H. G.; Kern, H.; Dlouhý, Ivo; Boccaccini, A. R.

2006-01-01

Roč. 8, č. 4 (2006), s. 282-285 ISSN 1438-1656 R&D Projects: GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : electorphoretic deposition * oxid/oxid ceramic matrix composites * flexural strength Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.402, year: 2006 http://www3.interscience.wiley.com/cgi-bin/jissue/112579545

Apparatus and process for deposition of hard carbon films

Science.gov (United States)

Nyaiesh, Ali R.; Garwin, Edward L.

1989-01-03

A process and an apparatus for depositing thin, amorphous carbon films having extreme hardness on a substrate is described. An enclosed chamber maintained at less than atmospheric pressure houses the substrate and plasma producing elements. A first electrode is comprised of a cavity enclosed within an RF coil which excites the plasma. A substrate located on a second electrode is excited by radio frequency power applied to the substrate. A magnetic field confines the plasma produced by the first electrode to the area away from the walls of the chamber and focuses the plasma onto the substrate thereby yielding film deposits having higher purity and having more rapid buildup than other methods of the prior art.

Research on chemical vapor deposition processes for advanced ceramic coatings

Science.gov (United States)

Rosner, Daniel E.

1993-01-01

Our interdisciplinary background and fundamentally-oriented studies of the laws governing multi-component chemical vapor deposition (VD), particle deposition (PD), and their interactions, put the Yale University HTCRE Laboratory in a unique position to significantly advance the 'state-of-the-art' of chemical vapor deposition (CVD) R&D. With NASA-Lewis RC financial support, we initiated a program in March of 1988 that has led to the advances described in this report (Section 2) in predicting chemical vapor transport in high temperature systems relevant to the fabrication of refractory ceramic coatings for turbine engine components. This Final Report covers our principal results and activities for the total NASA grant of $190,000. over the 4.67 year period: 1 March 1988-1 November 1992. Since our methods and the technical details are contained in the publications listed (9 Abstracts are given as Appendices) our emphasis here is on broad conclusions/implications and administrative data, including personnel, talks, interactions with industry, and some known applications of our work.

Development of a hard nano-structured multi-component ceramic coating by laser cladding

International Nuclear Information System (INIS)

Masanta, Manoj; Ganesh, P.; Kaul, Rakesh; Nath, A.K.; Roy Choudhury, A.

2009-01-01

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al 2 O 3 -TiB 2 -TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO 2 ) and boron carbide (B 4 C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV 0.025 was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al 2 O 3 ), titanium di-boride (TiB 2 ) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB 2 and Al 2 O 3 , which are discussed in detail.

Simultaneous deposition of Ni nanoparticles and wires on a tubular halloysite template: A novel metallized ceramic microstructure

International Nuclear Information System (INIS)

Fu Yubin; Zhang Lide

2005-01-01

Tubular halloysite can be used as a template to fabricate a novel metallized ceramic microstructure through electroless plating. Reduction of Pd ions by methanol is conducted to initiate Ni plating. There is a simultaneous deposition of Ni nanoparticles on the outer surface and discontinuous wires in the lumen site of the halloysite template obtained. The different deposition could be caused by the different composition distribution of ferric oxide impurity in the wall due to the isomorphic substitution during the formation of halloysite template. Its magnetic property is mainly attributed to the Ni nanoparticles, not the wires. The metallized ceramic microstructure has the potential to be utilized as a novel magnetic material

Evaluation of hot hardness, creep, fatigue and fracture properties of zirconia ceramics by an indentation technique

International Nuclear Information System (INIS)

Kutty, T.R.G.; Ganguly, C.; Upadhyaya, D.D.

1996-01-01

Zirconia ceramics have wide range engineering applications at room and elevated temperatures. For understanding the mechanical behaviour, the indentation technique was adapted for quick evaluation of hot hardness, creep, fatigue and fracture properties. A Vicker's diamond indentor with 10 N load was employed for hot hardness and creep measurement up to 1300 deg. The fatigue data were evaluated at room temperature by repeated indentation with a constant load (10-2500N) at the same location for a dwell time of 5s until it resulted in the formation of a lateral chip on the sample surface. Thus, the number of cycles for chip formation at a specific indentation load was obtained. The fracture toughness was evaluated at room temperature with a load of 300N using a Vicker's diamond indentor. The results of hot hardness, creep, fatigue, and fracture data ol 3Y-TZP and Mg-PSZ are discussed along with their microstructural features. (authors)

Effects of plasma-deposited silicon nitride passivation on the radiation hardness of CMOS integrated circuits

International Nuclear Information System (INIS)

Clement, J.J.

1980-01-01

The use of plasma-deposited silicon nitride as a final passivation over metal-gate CMOS integrated circuits degrades the radiation hardness of these devices. The hardness degradation is manifested by increased radiation-induced threshold voltage shifts caused principally by the charging of new interface states and, to a lesser extent, by the trapping of holes created upon exposure to ionizing radiation. The threshold voltage shifts are a strong function of the deposition temperature, and show very little dependence on thickness for films deposited at 300 0 C. There is some correlation between the threshold voltage shifts and the hydrogen content of the PECVD silicon nitride films used as the final passivation layer as a function of deposition temperature. The mechanism by which the hydrogen contained in these films may react with the Si/SiO 2 interface is not clear at this point

Study of Flux Ratio of C60 to Ar Cluster Ion for Hard DLC Film deposition

International Nuclear Information System (INIS)

Miyauchi, K.; Toyoda, N.; Kanda, K.; Matsui, S.; Kitagawa, T.; Yamada, I.

2003-01-01

To study the influence of the flux ratio of C60 molecule to Ar cluster ion on (diamond like carbon) DLC film characteristics, DLC films deposited under various flux ratios were characterized with Raman spectrometry and Near Edge X-ray Absorption Fine Structure (NEXAFS). From results of these measurements, hard DLC films were deposited when the flux ratio of C60 to Ar cluster ion was between 0.7 and 4. Furthermore the DLC film with constant sp2 content was obtained in the range of the ratio from 0.7 to 4, which contents are lower values than that of conventional films such as RF plasma. DLC films deposited under the ratio from 1 to 4 had hardness from 40 to 45GPa. It was shown that DLC films with stable properties of low sp2 content and high hardness were formed even when the fluxes were varied from 1 to 4 during deposition. It was indicated that this process was useful in the view of industrial application

Lasers in Esthetic Dentistry: Soft Tissue Photobiomodulation, Hard Tissue Decontamination, and Ceramics Conditioning

Directory of Open Access Journals (Sweden)

Karen Müller Ramalho

2014-01-01

Full Text Available The increasing concern and the search for conservative dental treatments have resulted in the development of several new technologies. Low and high power lasers can be cited as one of these new technologies. Low power lasers act at cellular level leading to pain reduction, modulation of inflammation, and improvement of tissue healing. High power lasers act by increasing temperature and have the potential to promote microbial reduction and ablation of hard and soft tissues. The clinical application of both low and high power lasers requires specific knowledge concerning laser interaction with biological tissues, so that the correct irradiation protocol can be established. The present case report describes the clinical steps of two metal-ceramic crowns development in a 60-year-old patient. Three different laser wavelengths were applied throughout the treatment with different purposes: Nd:YAG laser (1,064 nm for dentin decontamination, diode (660 nm for soft tissue biomodulation, and Er:YAG laser (2,940 nm for inner ceramic surface conditioning. Lasers were successfully applied in the present case report as coadjutant in the treatment. This coadjutant technology can be a potential tool to assist treatment to reach the final success.

Surface modification of ceramics. Ceramics no hyomen kaishitsu

Energy Technology Data Exchange (ETDEWEB)

Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

1993-07-05

Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

Effects of deposited nuclear and electronic energy on the hardness of R7T7-type containment glass

Energy Technology Data Exchange (ETDEWEB)

Peuget, S. [Commissariat a l' Energie Atomique, CEA Marcoule, DEN/DTCD/SECM/LMPA, Batiment 166, BP 17171, F-30207 Bagnols-sur-Ceze Cedex (France)]. E-mail: sylvain.peuget@cea.fr; Noel, P.-Y. [Commissariat a l' Energie Atomique, CEA Marcoule, DEN/DTCD/SECM/LMPA, Batiment 166, BP 17171, F-30207 Bagnols-sur-Ceze Cedex (France); Loubet, J.-L. [Laboratoire de Tribologie et Dynamique des Systemes, UMR CNRS 5513, Ecole Centrale de Lyon 36, avenue Guy de Collongue, 69134 Ecully Cedex (France); Pavan, S. [Laboratoire de Tribologie et Dynamique des Systemes, UMR CNRS 5513, Ecole Centrale de Lyon 36, avenue Guy de Collongue, 69134 Ecully Cedex (France); Nivet, P. [Commissariat a l' Energie Atomique, CEA Marcoule, DEN/DTCD/SECM/LMPA, Batiment 166, BP 17171, F-30207 Bagnols-sur-Ceze Cedex (France); Chenet, A. [Commissariat a l' Energie Atomique, CEA Marcoule, DEN/DTCD/SECM/LMPA, Batiment 166, BP 17171, F-30207 Bagnols-sur-Ceze Cedex (France)

2006-05-15

The effects of elastic and inelastic interactions induced by cumulative alpha decay on the hardness of R7T7-type nuclear containment glass were investigated on actinide-doped glass specimens and by external irradiation of inactive glass by light and heavy ions. Vickers microindentation and nanoindentation hardness measurements showed that in the deposited energy range investigated (below 3 x 10{sup 22} keV/cm{sup 3}) inelastic effects have no influence on the plastic response of the glass. Conversely, identical hardness variations versus the nuclear energy deposited in the material were observed on curium-doped glass and on glass irradiated by ion bombardment. The observed hardness variation stabilized after the deposited energy reached about 3 x 10{sup 2} keV{sub nucl}/cm{sup 3}. These findings indicate that the change in the plastic response of the glass is a consequence of ballistic effects.

Development of a hard nano-structured multi-component ceramic coating by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Masanta, Manoj [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Ganesh, P.; Kaul, Rakesh [Laser Material Processing Division, Raja Ramanna Centre for Advanced Technology, Indore (India); Nath, A.K. [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Roy Choudhury, A., E-mail: roychoudhuryasimava@gmail.com [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India)

2009-05-20

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al{sub 2}O{sub 3}-TiB{sub 2}-TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO{sub 2}) and boron carbide (B{sub 4}C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV{sub 0.025} was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al{sub 2}O{sub 3}), titanium di-boride (TiB{sub 2}) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB{sub 2} and Al{sub 2}O{sub 3}, which are discussed in detail.

Enhancement of isotope exchange reactions over ceramic breeder material by deposition of catalyst metal

International Nuclear Information System (INIS)

Narisato, Y.; Munakata, K.; Koga, A.; Yokoyama, Y.; Takata, T.; Okabe, H.

2004-01-01

The deposition of catalyst metals in ceramic breeders could enhance the release rate of tritium due to the promotion of isotope exchange reactions taking place at the interface of the breeder surface and the sweep gas. In this work, the authors examined the effects of catalytic active metal deposited on lithium titanate on the isotope exchange reactions. With respect to the virgin lithium titanate, it was found that the rate of the isotope exchange reactions taking place on the surface is quite low. However, the deposition of palladium greatly increased the exchange reaction rate. The effect of the amounts of deposited palladium on the isotope exchange reaction rate was also investigated. The results indicate that the exchange reactions are still enhanced even if the amounts of deposited palladium are as low as 0.04%

Treatment of abraded teeth using metal free ceramics and conventional metal-ceramic restorations

Directory of Open Access Journals (Sweden)

Bošković Mirjana V.

2012-01-01

Full Text Available Introduction. Contemporary reconstructive dentistry is considered to be a bioesthetic discipline, the study of the beauty of living creatures in their original form and functions. A discussion of esthetic dentistry, the sophisticated artificial restorations in the patient mouth, hardly discernible to an observer or expert eye, implies a whole series of qualities. Damage of hard tooth-tissue, which is not caused by caries, is a physiological process present throughout the whole life, but some factors can bring about great losses of the hard tissue. This damage can be caused by a combination of different etiological factors, such as genetical and functional ones. Case report. A patient is coming in dental surgery complaining of a large damage of the hard-tooth tissue, ugly appearance of his teeth, speech dysfunction and masticatory problems. An intraoral view shows the presence of a large teeth-abrasion. The treatment plan simplified the treatment with a combination of metal-ceramic restorations and a new ceramic system IPS e.max (Ivoclar Vivadentm Schaan, Liechtenstien. Conclusion. In this clinical case with presented abrasion the treatment was presented using all-ceramic restorations and classical metal-ceramic restorations to establish good health, function and estehetic. The use of restorations based on zirconium (IPS e.max ZirPress, Ivoclar Vivadent, Schaan, Liechtenstein can produce excellent clinical results in the frontal, as well as in lateral segments.

Adhesion of electrolessly deposited nickel-phosphorus on alumina ceramic : an assessment of the current status

NARCIS (Netherlands)

Severin, J.W.; With, de G.

1993-01-01

Literature data on the adhesion of electrolessly deposited Ni(P) films on alumina ceramic substrates are reviewed in this paper. The influences of conditions of successive etching, nucleation and metallization processes on adhesion are discussed as well as the effect of subsequent annealing

TEM analysis and wear resistance of the ceramic coatings on Q235 steel prepared by hybrid method of hot-dipping aluminum and plasma electrolytic oxidation

Energy Technology Data Exchange (ETDEWEB)

Lu Lihong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Science and Research Department, Chinese People' s Armed Police Academy, Langfang 065000 (China); Zhang Jingwu [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen Dejiu, E-mail: sdj217@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Wu Lailei; Jiang Guirong [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Li Liang [State Key Laboratory of Automotive Safety and Energy, Tsinghua University, Beijing 100084 (China)

2012-01-25

Highlights: Black-Right-Pointing-Pointer Transmission electron microscopy (TEM) was firstly used to analyze the phase composition of the ceramic coatings. Black-Right-Pointing-Pointer The phase composition of the ceramic coatings is mainly amorphous phase and crystal Al{sub 2}O{sub 3} oxides. Black-Right-Pointing-Pointer The cross-section micro-hardness of the treated samples was investigated, the hardness of the ceramic coatings is about HV1300. Black-Right-Pointing-Pointer The wear resistance of the PEO samples is about 3 times higher than that of the heat treated 45 steel. - Abstract: The hybrid method of PEO and hot-dipping aluminum (HDA) was employed to deposit composite ceramic coatings on the surface of Q235 steel. The composition of the composite coatings was investigated with X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The cross-section microstructure and micro-hardness of the treated specimens were investigated and analyzed with scanning electron microscopy (SEM) and microscopic hardness meter (MHM), respectively. The wear resistance of the ceramic coatings was investigated by a self-made rubbing wear testing machine. The results indicate that metallurgical bonding can be observed between the ceramic coatings and the steel substrate. There are many micro-pores and micro-cracks, which act as the discharge channels and result of quick and non-uniform cooling of melted sections in the plasma electrolytic oxidation ceramic coatings. The phase composition of the ceramic coatings is mainly composed of amorphous phase and crystal Al{sub 2}O{sub 3} oxides. The crystal Al{sub 2}O{sub 3} phase includes {kappa}-Al{sub 2}O{sub 3}, {theta}-Al{sub 2}O{sub 3} and {beta}-Al{sub 2}O{sub 3}. The grain size of the {kappa}-Al{sub 2}O{sub 3} crystal is quite non-uniform. The hardness of the ceramic coatings is about HV1300 and 10 times higher than that of the Q235 substrate, which was favorable to the better wear resistance of the ceramic

Sputter deposition and characterisation of hard wear-resistant Ti/TiN multilayers

Energy Technology Data Exchange (ETDEWEB)

Simmonds, M.C.; Swygenhoven, H. van [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1997-09-01

Multilayered Ti/TiN thin films have been synthesized by magnetron sputter deposition. Alternating layers of Ti and TiN with layer thickness in the 5-50 nm range are sequentially deposited. The structure of the films have been characterised by atomic force microscopy (AFM), X-ray diffraction and reflection and Auger depth profiling. The mechanical properties have been investigated using pin-on-disc wear rate testing, nanoindentation determination of hardness and micro scratch testing. (author) 1 fig., 3 refs.

Method of forming a ceramic matrix composite and a ceramic matrix component

Science.gov (United States)

de Diego, Peter; Zhang, James

2017-05-30

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Mechanical properties of polymer-infiltrated-ceramic-network materials.

Science.gov (United States)

Coldea, Andrea; Swain, Michael V; Thiel, Norbert

2013-04-01

To determine and identify correlations between flexural strength, strain at failure, elastic modulus and hardness versus ceramic network densities of a range of novel polymer-infiltrated-ceramic-network (PICN) materials. Four ceramic network densities ranging from 59% to 72% of theoretical density, resin infiltrated PICN as well as pure polymer and dense ceramic cross-sections were subjected to Vickers Indentations (HV 5) for hardness evaluation. The flexural strength and elastic modulus were measured using three-point-bending. The fracture response of PICNs was determined for cracks induced by Vickers-indentation. Optical and scanning electron microscopy (SEM) was employed to observe the indented areas. Depending on the density of the porous ceramic the flexural strength of PICNs ranged from 131 to 160MPa, the hardness values ranged between 1.05 and 2.10GPa and the elastic modulus between 16.4 and 28.1GPa. SEM observations of the indentation induced cracks indicate that the polymer network causes greater crack deflection than the dense ceramic material. The results were compared with simple analytical expressions for property variation of two phase composite materials. This study points out the correlation between ceramic network density, elastic modulus and hardness of PICNs. These materials are considered to more closely imitate natural tooth properties compared with existing dental restorative materials. Copyright © 2013 Academy of Dental Materials. All rights reserved.

Coating of carbon short fibers with thin ceramic layers by chemical vapor deposition

International Nuclear Information System (INIS)

Hackl, Gerrit; Gerhard, Helmut; Popovska, Nadejda

2006-01-01

Carbon short fiber bundles with a length of 6 mm were uniformly coated using specially designed, continuous chemical vapor deposition (CVD) equipment. Thin layers of titanium nitride, silicon nitride (SiC) and pyrolytic carbon (pyC) were deposited onto several kilograms of short fibers in this large scale CVD reactor. Thermo-gravimetric analyses and scanning electron microscopy investigations revealed layer thicknesses between 20 and 100 nm on the fibers. Raman spectra of pyC coated fibers show a change of structural order depending on the CVD process parameters. For the fibers coated with SiC, Raman investigations showed a deposition of amorphous SiC. The coated carbon short fibers will be applied as reinforcing material in composites with ceramic and metallic matrices

Negative permittivity of ZnO thin films prepared from aluminum and gallium doped ceramics via pulsed-laser deposition

DEFF Research Database (Denmark)

Bodea, M. A.; Sbarcea, G.; Naik, G. V.

2013-01-01

Aluminum and gallium doped zinc oxide thin films with negative dielectric permittivity in the near infrared spectral range are grown by pulsed laser deposition. Composite ceramics comprising ZnO and secondary phase Al2O3 or Ga2O3 are employed as targets for laser ablation. Films deposited on glass...

Comparative characterization of a novel cad-cam polymer-infiltrated-ceramic-network.

Science.gov (United States)

Albero, Alberto; Pascual, Agustín; Camps, Isabel; Grau-Benitez, María

2015-10-01

The field of dental ceramics for CAD-CAM is enriched with a new innovative material composition having a porous three-dimensional structure of feldspathic ceramic infiltrated with acrylic resins.The aim of this study is to determine the mechanical properties of Polymer-Infiltrated-Ceramic-Network (PICN) and compare its performance with other ceramics and a nano-ceramic resin available for CAD-CAM systems. In this study a total of five different materials for CAD-CAM were investigated. A polymer-infiltrated ceramic (Vita Enamic), a nano-ceramic resin (Lava Ultimate), a feldspathic ceramic (Mark II), a lithium disilicate ceramic (IPS-e max CAD) and finally a Leucite based ceramic (Empress - CAD). From CAD-CAM blocks, 120 bars (30 for each material cited above) were cut to measure the flexural strength with a three-point-bending test. Strain at failure, fracture stress and Weibull modulus was calculated. Vickers hardness of each material was also measured. IPS-EMAX presents mechanical properties significantly better from the other materials studied. Its strain at failure, flexural strength and hardness exhibited significantly higher values in comparison with the others. VITA ENAMIC and LAVA ULTIMATE stand out as the next most resistant materials. The flexural strength, elastic modulus similar to a tooth as well as having less hardness than ceramics make PICN materials an option to consider as a restorative material. Ceramic infiltrated with resin, CAD-CAM, Weibull modulus, flexural strength, micro hardness.

Hard tissue formation in a porous HA/TCP ceramic scaffold loaded with stromal cells derived from dental pulp and bone marrow.

NARCIS (Netherlands)

Zhang, W.; Walboomers, X.F.; Osch, G.J.V.M. van; Dolder, J. van den; Jansen, J.A.

2008-01-01

The aim of this study was to compare the ability of hard tissue regeneration of four types of stem cells or precursors under both in vitro and in vivo situations. Primary cultures of rat bone marrow, rat dental pulp, human bone marrow, and human dental pulp cells were seeded onto a porous ceramic

Corrosion performance of some titanium-based hard coatings

International Nuclear Information System (INIS)

Matthes, B.; Broszeit, E.; Aromaa, J.; Ronkainen, H.; Hannula, S.P.; Leyland, A.; Matthews, A.

1991-01-01

Tools and machine parts which could benefit from wear-resistant titanium-based hard films are often subject to corrosive environments. Physically vapour-deposited coatings frequently exhibit porosity and even small defects, which can cause rapid local corrosion of the substrate material; there is therefore a requirement for dense and chemically inert coatings. This paper presents corrosion data for titanium-based hard coatings such as TiN, (Ti, Al)N, Ti(B, N) and TiB 2 and also for multilayered structures where additional aluminium-based insulating surface layers (AlN and Al 2 O 3 ) were deposited. The corrosion resistance and porosity of the films were analysed by electrochemical techniques. The degree of metallic bonding can play a significant role in influencing the corrosion resistance of refractory transition-metal-based ceramic coatings. Here we demonstrate that, under potentiodynamic corrosion test conditions, resistance to corrosive attack was relatively poor for TiB 2 , better for (Ti, Al)N and Ti(B, N) and best for TiN. It is also shown that applying the additional protective aluminium-based insulating surface layers on the coating can further improve corrosion resistance. (orig.)

Laser Deposition of Polymer Nanocomposite Thin Films and Hard Materials and Their Optical Characterization

Science.gov (United States)

2013-12-05

visible light on instruments such as microscope tips and micro- surgical tools. Hard carbon known as diamond-like carbon films produced by pulsed laser ...visible (610 nm) LED source and a supplemental infra-red 980-nm laser diode (for the studies of the upconversion fluorescence). The basic package...5/2013 Final Performance Report 15 Sep 2012- 14 Sep 2013 LASER DEPOSITION OF POLYMER NANOCOMPOSITE THIN FILMS AND HARD MATERIALS AND THEIR OPTICAL

Producing ceramic laminate composites by EPD

International Nuclear Information System (INIS)

Nicholson, P.S.; Sarkar, P.; Datta, S.

1996-01-01

The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

Preparation and characterization of Grain-Oriented Barium Titanate Ceramics Using Electrophoresis Deposition Method under A High Magnetic Field

Energy Technology Data Exchange (ETDEWEB)

Kita, T; Kondo, S; Takei, T; Kumada, N; Nakashima, K; Fujii, I; Wada, S [Material Science and Technology, Interdisciplinary Graduate School of Medical and Engineering, University of Yamanashi, 4-4-37 Takeda, Kofu, Yamanashi 400-8510 (Japan); Suzuki, T S; Uchikoshi, T; Sakka, Y [National Institute for materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Miwa, Y; Kawada, S; Kimura, M, E-mail: swada@yamanashi.ac.jp [Murata Manufacturing Co., Ltd. 2288 Ooshinohara, Yasu, Shiga 520-2393 (Japan)

2011-10-29

Barium titanate (BaTiO{sub 3}) grain-oriented ceramics were prepared using electrophoresis deposition (EPD) method under high magnetic field of 12 T. First, BaTiO{sub 3} nanoparticles with high c/a ratio of 1.008 and size of 84 nm were prepared by two-step thermal decomposition method with barium titanyl oxalate nanoparticles. Using the BaTiO{sub 3} slurry, BaTiO{sub 3} nanoparticle accumulations were prepared by EPD method under high magnetic field. After binder burnout, the accumulations were sintered and BaTiO{sub 3} grain-oriented ceramics were prepared. Moreover, dielectric properties of their ceramics were investigated

Hard-on-hard lubrication in the artificial hip under dynamic loading conditions.

Directory of Open Access Journals (Sweden)

Robert Sonntag

Full Text Available The tribological performance of an artificial hip joint has a particularly strong influence on its success. The principle causes for failure are adverse short- and long-term reactions to wear debris and high frictional torque in the case of poor lubrication that may cause loosening of the implant. Therefore, using experimental and theoretical approaches models have been developed to evaluate lubrication under standardized conditions. A steady-state numerical model has been extended with dynamic experimental data for hard-on-hard bearings used in total hip replacements to verify the tribological relevance of the ISO 14242-1 gait cycle in comparison to experimental data from the Orthoload database and instrumented gait analysis for three additional loading conditions: normal walking, climbing stairs and descending stairs. Ceramic-on-ceramic bearing partners show superior lubrication potential compared to hard-on-hard bearings that work with at least one articulating metal component. Lubrication regimes during the investigated activities are shown to strongly depend on the kinematics and loading conditions. The outcome from the ISO gait is not fully confirmed by the normal walking data and more challenging conditions show evidence of inferior lubrication. These findings may help to explain the differences between the in vitro predictions using the ISO gait cycle and the clinical outcome of some hard-on-hard bearings, e.g., using metal-on-metal.

Hard Surface Layers by Pack Boriding and Gaseous Thermo-Reactive Deposition and Diffusion Treatments

DEFF Research Database (Denmark)

Christiansen, Thomas Lundin; Bottoli, Federico; Dahl, Kristian Vinter

2017-01-01

) layers with hardnesses up to 1800 HV. Titanizing of ARNE tool steel results in a surface layer consisting of TiC with a hardness of approximately 4000 HV. Duplex treatments, where boriding is combined with subsequent (TRD) titanizing, result in formation of hard TiB2 on top of a thick layer of Fe......Thermo-reactive deposition and diffusion (TRD) and boriding are thermochemical processes that result in very high surface hardness by conversion of the surface into carbides/nitrides and borides, respectively. These treatments offer significant advantages in terms of hardness, adhesion, tribo...... subjected to TRD (chromizing and titanizing) and boriding treatments. For the steels with low carbon content, chromizing results in surface alloying with chromium, i.e., formation of a (soft) “stainless” surface zone. Steels containing higher levels of carbon form chromium carbide (viz. Cr23C6, Cr7C3...

Ceramic on ceramic arthroplasty of the hip: new materials confirm appropriate use in young patients.

Science.gov (United States)

Sentuerk, U; von Roth, P; Perka, C

2016-01-01

The leading indication for revision total hip arthroplasty (THA) remains aseptic loosening owing to wear. The younger, more active patients currently undergoing THA present unprecedented demands on the bearings. Ceramic-on-ceramic (CoC) bearings have consistently shown the lowest rates of wear. The recent advances, especially involving alumina/zirconia composite ceramic, have led to substantial improvements and good results in vitro. Alumina/zirconia composite ceramics are extremely hard, scratch resistant and biocompatible. They offer a low co-efficient of friction and superior lubrication and lower rates of wear compared with other bearings. The major disadvantage is the risk of fracture of the ceramic. The new composite ceramic has reduced the risk of fracture of the femoral head to 0.002%. The risk of fracture of the liner is slightly higher (0.02%). Assuming that the components are introduced without impingement, CoC bearings have major advantages over other bearings. Owing to the superior hardness, they produce less third body wear and are less vulnerable to intra-operative damage. The improved tribology means that CoC bearings are an excellent choice for young, active patients requiring THA. ©2016 The British Editorial Society of Bone & Joint Surgery.

Zirconia toughened mica glass ceramics for dental restorations.

Science.gov (United States)

Gali, Sivaranjani; K, Ravikumar; Murthy, B V S; Basu, Bikramjit

2018-03-01

The objective of the present study is to understand the role of yttria stabilized zirconia (YSZ) in achieving the desired spectrum of clinically relevant mechanical properties (hardness, elastic modulus, fracture toughness and brittleness index) and chemical solubility of mica glass ceramics. The glass-zirconia mixtures with varying amounts of YSZ (0, 5, 10, 15 and 20wt.%) were ball milled, compacted and sintered to obtain pellets of glass ceramic-YSZ composites. Phase analysis was carried out using X-ray diffraction and microstructural characterization with SEM revealed the crystal morphology of the composites. Mechanical properties such as Vickers hardness, elastic modulus, indentation fracture toughness and chemical solubility were assessed. Phase analysis of sintered pellets of glass ceramic-YSZ composites revealed the characteristic peaks of fluorophlogopite (FPP) and tetragonal zirconia. Microstructural investigation showed plate and lath-like interlocking mica crystals with embedded zirconia. Vickers hardness of 9.2GPa, elastic modulus of 125GPa, indentation toughness of 3.6MPa·m 1/2 , and chemical solubility of 30μg/cm 2 (well below the permissible limit) were recorded with mica glass ceramics containing 20wt.% YSZ. An increase in hardness and toughness of the glass ceramic-YSZ composites with no compromise on their brittleness index and chemical solubility has been observed. Such spectrum of properties can be utilised for developing a machinable ceramic for low stress bearing inlays, onlays and veneers. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Functionally Graded Materials using Plasma Spray with Nano Structured Ceramic

International Nuclear Information System (INIS)

Sioh, E L; Tok, A I Y

2013-01-01

In this paper, nano structured FGM was fabricated using DC plasma spray technique. Nano structured and micro structured powder were used as the feeding powder with steel substrate. The spray parameters was optimized and characterisation of nano-ceramic FGM and micro-ceramic FGM were done using bending test and micro-hardness test. Experimental results have shown that the nano-structured FGM exhibit 20% improvement flexure strength and 10% in hardness. A comparison was made between sintered micro ceramic tile and nano ceramic FGM using simple drop test method.

Cathodic electrodeposition of ceramic and organoceramic materials. Fundamental aspects.

Science.gov (United States)

Zhitomirsky, I

2002-03-29

Electrodeposition of ceramic materials can be performed by electrophoretic (EPD) or electrolytic (ELD) deposition. Electrophoretic deposition is achieved via motion of charged particles towards an electrode under an applied electric field. Electrolytic deposition produces colloidal particles in cathodic reactions for subsequent deposition. Various electrochemical strategies and deposition mechanisms have been developed for electrodeposition of ceramic and organoceramic films, and are discussed in the present article. Electrode-position of ceramic and organoceramic materials includes mass transport, accumulation of particles near the electrode and their coagulation to form a cathodic deposit. Various types of interparticle forces that govern colloidal stability in the absence and presence of processing additives are discussed. Novel theoretical contributions towards an interpretation of particle coagulation near the electrode surface are reviewed. Background information is given on the methods of particle charging, stabilization of colloids in aqueous and non-aqueous media, electrophoretic mobility of ceramic particles and polyelectrolytes, and electrode reactions. This review also covers recent developments in the electrodeposition of ceramic and organoceramic materials.

Ultra-hard ceramic coatings fabricated through microarc oxidation on aluminium alloy

International Nuclear Information System (INIS)

Wu Hanhua; Wang Jianbo; Long Beiyu; Long Beihong; Jin Zengsun; Naidan Wang; Yu Fengrong; Bi Dongmei

2005-01-01

Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (j a ) and the ratio of cathodic to anodic current density (j c /j a ) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al 2 O 3 , while those fabricated at low anodic current density are almost composed of γ-Al 2 O 3 . Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at j a = 15 A/dm 2 and j c /j a = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying j c /j a

Scratch resistance of SiO2 and SiO2 - ZrO2 sol-gel coatings on glass-ceramic obtained by sintering

International Nuclear Information System (INIS)

Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

2013-01-01

The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li 2 O-Al 2 O3-SiO 2 (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

Comparison of mechanical properties of three machinable ceramics with an experimental fluorophlogopite glass ceramic.

Science.gov (United States)

Leung, Brian T W; Tsoi, James K H; Matinlinna, Jukka P; Pow, Edmond H N

2015-09-01

Fluorophlogopite glass ceramic (FGC) is a biocompatible, etchable, and millable ceramic with fluoride releasing property. However, its mechanical properties and reliability compared with other machinable ceramics remain undetermined. The purpose of this in vitro study was to compare the mechanical properties of 3 commercially available millable ceramic materials, IPS e.max CAD, Vitablocs Mark II, and Vita Enamic, with an experimental FGC. Each type of ceramic block was sectioned into beams (n=15) of standard dimensions of 2×2×15 mm. Before mechanical testing, specimens of the IPS e.max CAD group were further fired for final crystallization. Flexural strength was determined by the 3-point bend test with a universal loading machine at a cross head speed of 1 mm/min. Hardness was determined with a hardness tester with 5 Vickers hardness indentations (n=5) using a 1.96 N load and a dwell time of 15 seconds. Selected surfaces were examined by scanning electron microscopy and energy-dispersive x-ray spectroscopy. Data were analyzed by the 1-way ANOVA test and Weibull analysis (α=.05). Weibull parameters, including the Weibull modulus (m) as well as the characteristic strength at 63.2% (η) and 10.0% (B10), were obtained. A significant difference in flexural strength (PVita Enamic (145.95 ±12.65 MPa)>Vitablocs Mark II (106.67 ±18.50 MPa), and FGC (117.61 ±7.62 MPa). The Weibull modulus ranged from 6.93 to 18.34, with FGC showing the highest Weibull modulus among the 4 materials. The Weibull plot revealed that IPS e.max CAD>Vita Enamic>FGC>Vitablocs Mark II for the characteristic strength at both 63.2% (η) and 10.0% (B10). Significant difference in Vickers hardness among groups (PVitablocs Mark II (594.74 ±25.22 H(V))>Vita Enamic (372.29 ±51.23 H(V))>FGC (153.74 ±23.62 H(V)). The flexural strength and Vickers hardness of IPS e.max CAD were significantly higher than those of the 3 materials tested. The FGC's flexural strength was comparable with Vitablocs Mark II

Experimental investigation on hard turning using mixed ceramic insert under accelerated cooling environment

Directory of Open Access Journals (Sweden)

Ramanuj Kumar

2018-05-01

Full Text Available The present study reports on the application of accelerated cooling environment (ACE in hard turning of AISI D2 steel (55 ± 1HRC using mixed ceramic insert (Al2O3 + TiCN which is rarely being investigated and to address the major problems of brittle fracture of tool tip that arises through cutting forces and friction at tool-work and chip-tool interface. In spraying process, some portion of spraying coolant vaporize due to heat when it reaches to cutting zone where as remaining portion of coolant easily penetrate in cutting zone through capillary action and reduces friction as well as heat in cutting zone. Abrasion and chipping are noticed to be dominant wear mechanism. Cutting speed and depth of cut are significant for flank wear as well as cutting temperature whereas feed is significant for average surface roughness. Serrated chips have been identified at higher cutting speed and higher feeds. Optimal parametric combination is found to be d1-f1-v2 (0.1mm-0.04 m/min-108 m/min and tool life and machining cost per part are 70 minutes and Rs 76.76 respectively. Investigation shows the worthy of application of ACE in hard turning in industrial sectors ecologically and economically. Empirical models reveal statistically significance due to higher coefficient of correlations.

Synthesis and characterization of hard ternary AlMgB composite films prepared by sputter deposition

Energy Technology Data Exchange (ETDEWEB)

Yan Ce [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Zhou, Z.F. [Department of Manufacturing Engineering and Engineering Management and Advanced Coatings Applied Research Laboratory, City University of Hong Kong (Hong Kong); Chong, Y.M.; Liu, C.P.; Liu, Z.T. [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Li, K.Y., E-mail: mekyli@cityu.edu.h [Department of Manufacturing Engineering and Engineering Management and Advanced Coatings Applied Research Laboratory, City University of Hong Kong (Hong Kong); Bello, I., E-mail: apibello@cityu.edu.h [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong); Kutsay, O.; Zapien, J.A.; Zhang, W.J. [Department of Physics and Materials Science and Center of Super-Diamond and Advanced Films, City University of Hong Kong (Hong Kong)

2010-07-30

Hard and superlight thin films laminated with boron carbide have been proposed as candidates for strategic use such as armor materials in military and space applications. Aluminum magnesium boride (AlMgB) films are excellent candidates for these purposes. We prepared AlMgB films by sputter deposition using multiple unbalanced planar magnetrons equipped with two boron and one AlMg targets. The film morphology changed and the film's root mean square (rms) roughness varied from 1.0 to 18 nm as the power density of the AlMg target increased from 0.2 to 1.0 W/cm{sup 2} while the power density of each boron target was maintained at 2 W/cm{sup 2}. Chemical analyses show dominating Al, Mg, B and trace elements of oxygen, carbon and argon. The film composition also varies with altering the power density supplied to the AlMg target. The film with an atomic ratio of Al:Mg:B = 1.38:0.64:1 exhibits the highest hardness ({approx} 30 GPa). This value surpasses the hardness of hydrogenated diamond-like carbon films (24-28 GPa) prepared by plasma enhanced chemical vapor deposition.

Synthesis and characterization of hard ternary AlMgB composite films prepared by sputter deposition

International Nuclear Information System (INIS)

Yan Ce; Zhou, Z.F.; Chong, Y.M.; Liu, C.P.; Liu, Z.T.; Li, K.Y.; Bello, I.; Kutsay, O.; Zapien, J.A.; Zhang, W.J.

2010-01-01

Hard and superlight thin films laminated with boron carbide have been proposed as candidates for strategic use such as armor materials in military and space applications. Aluminum magnesium boride (AlMgB) films are excellent candidates for these purposes. We prepared AlMgB films by sputter deposition using multiple unbalanced planar magnetrons equipped with two boron and one AlMg targets. The film morphology changed and the film's root mean square (rms) roughness varied from 1.0 to 18 nm as the power density of the AlMg target increased from 0.2 to 1.0 W/cm 2 while the power density of each boron target was maintained at 2 W/cm 2 . Chemical analyses show dominating Al, Mg, B and trace elements of oxygen, carbon and argon. The film composition also varies with altering the power density supplied to the AlMg target. The film with an atomic ratio of Al:Mg:B = 1.38:0.64:1 exhibits the highest hardness (∼ 30 GPa). This value surpasses the hardness of hydrogenated diamond-like carbon films (24-28 GPa) prepared by plasma enhanced chemical vapor deposition.

The rf-power dependences of the deposition rate, the hardness and the corrosion-resistance of the chromium nitride film deposited by using a dual ion beam sputtering system

International Nuclear Information System (INIS)

Lim, Jongmin; Lee, Chongmu

2006-01-01

The hexavalent chromium used in chromium plating is so toxic that it is very hazardous to human body and possibly causes cancer in humans. Therefore, it is indispensable to develop an alternative deposition technique. Dependences of the deposition rate, the phases, the hardness, the surface roughness and the corrosion-resistance of CrN x deposited on the high speed steel substrate by using a dual ion beam sputtering system on the rf-power were investigated to see the feasibility of sputtering as an alternative technique for chromium plating. The dual ion beam sputtering system used in this study was designed in such a way as the primary argon ion beam and the secondary nitrogen ion beam are injected toward the target and the substrate, respectively so that the chromium atoms at the chromium target surface may not nearly react with nitrogen atoms. The hardness and the surface roughness were measured by a micro-Vicker's hardness tester and an atomic force microscope (AFM), respectively. X-ray diffraction analyses were performed to identify phases in the films. The deposition rate of CrN x depends more strongly upon the rf-power for argon ion beam than that for nitrogen ion beam. The hardness of the CrN x film is highest when the volume percent of the Cr 2 N phase in the film is highest. Amorphous films are obtained when the rf-power for nitrogen ion beam is much higher than that for argon ion beam. The CrN x film deposited by using the sputtering technique under the optimal condition provides corrosion-resistance comparable to that of the electroplated chromium

Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

International Nuclear Information System (INIS)

Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun

2014-01-01

Metal-ceramic hybrid cladding consisting of a Zr liner and SiC f /SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC f /SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC f /SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC f /SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC f /SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC f /SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC f /SiC composites during fracture

Development in laser peening of advanced ceramics

Science.gov (United States)

Shukla, Pratik; Smith, Graham C.; Waugh, David G.; Lawrence, Jonathan

2015-07-01

Laser peening is a well-known process applicable to surface treat metals and alloys in various industrial sectors. Research in the area of laser peening of ceramics is still scarce and a complete laser-ceramic interaction is still unreported. This paper focuses on laser peening of SiC ceramics employed for cutting tools, armor plating, dental and biomedical implants, with a view to elucidate the unreported work. A detailed investigation was conducted with 1064nm Nd:YAG ns pulse laser to first understand the surface effects, namely: the topography, hardness, KIc and the microstructure of SiC advanced ceramics. The results showed changes in surface roughness and microstructural modification after laser peening. An increase in surface hardness was found by almost 2 folds, as the diamond footprints and its flaws sizes were considerably reduced, thus, enhancing the resistance of SiC to better withstand mechanical impact. This inherently led to an enhancement in the KIc by about 42%. This is attributed to an induction of compressive residual stress and phase transformation. This work is a first-step towards the development of a 3-dimensional laser peening technique to surface treat many advanced ceramic components. This work has shown that upon tailoring the laser peening parameters may directly control ceramic topography, microstructure, hardness and the KIc. This is useful for increasing the performance of ceramics used for demanding applications particularly where it matters such as in military. Upon successful peening of bullet proof vests could result to higher ballistic strength and resistance against higher sonic velocity, which would not only prevent serious injuries, but could also help to save lives of soldiers on the battle fields.

Fabrication of samarium strontium aluminate ceramic and deposition of thermal barrier coatings by air plasma spray process

Directory of Open Access Journals (Sweden)

Baskaran T

2018-01-01

Full Text Available Thermal barrier coatings (TBC with the metallic NiCrAlY bond coat are often used in many aircraft engines to protect superalloy components from high-temperature corrosion thereby to improve the life of gas turbine components. The search for new TBC material has been intensified in recent years due to lack of thermo-physical properties of conventionally used Yttria stabilized Zirconia (YSZ TBCs. Recently, the rare earth containing Samarium Strontium Aluminate (SSA based ceramic was proposed as a new TBC material due to its matching thermo-physical properties with the substrate. The present work focused on the synthesis of SSA ceramics for TBCs application and its coatings development on Ni-based superalloy Inconel 718 substrate by air plasma spray process. The X-ray photoelectron spectroscopy (XPS result confirmed the formation of single phase SSA ceramic after synthesis. The surface morphology of SSA TBCs is mainly composed of melted splats, semi and un-melted particles. The cross-sectional SEM micrographs did not show any spallation at the interface which indicated good mechanical interlocking between the bond coat and ceramic top coat. The Young’s modulus and hardness of SSA TBCs were found to be 80 and 6.1 GPa, respectively. The load-depth curve of SSA TBC showed good elastic recovery about 47 %.

Rock-hard coatings

NARCIS (Netherlands)

Muller, M.

2007-01-01

Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has

Mechanical properties of zirconia reinforced lithium silicate glass-ceramic.

Science.gov (United States)

Elsaka, Shaymaa E; Elnaghy, Amr M

2016-07-01

The aim of this study was to assess the mechanical properties of recently introduced zirconia reinforced lithium silicate glass-ceramic. Two types of CAD/CAM glass-ceramics (Vita Suprinity (VS); zirconia reinforced lithium silicate and IPS e.max CAD (IC); lithium disilicate) were used. Fracture toughness, flexural strength, elastic modulus, hardness, brittleness index, and microstructures were evaluated. Data were analyzed using independent t tests. Weibull analysis of flexural strength data was also performed. VS had significantly higher fracture toughness (2.31±0.17MPam(0.5)), flexural strength (443.63±38.90MPa), elastic modulus (70.44±1.97GPa), and hardness (6.53±0.49GPa) than IC (Pglass-ceramic revealed significantly a higher brittleness index (2.84±0.26μm(-1/2)) (lower machinability) than IC glass-ceramic (Pglass-ceramic revealed a lower probability of failure and a higher strength than IC glass-ceramic according to Weibull analysis. The VS zirconia reinforced lithium silicate glass-ceramic revealed higher mechanical properties compared with IC lithium disilicate glass-ceramic. Copyright © 2016 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Effect of deposition parameter on hardness of amorphous carbon film prepared by plasma immersion ion implantation using C2H2

International Nuclear Information System (INIS)

Mitsuo, A.; Uchida, S.; Morikawa, K.; Kawaguchi, M.; Shiotani, K.; Suzuki, H.

2007-01-01

Carbon films were deposited on a cemented carbide substrate and silicon wafer at various bias voltages, acetylene (C 2 H 2 ) pressures and process times by plasma immersion ion implantation (PIII). In order to investigate the substrate temperature, the tool steel substrate was also simultaneously treated. The final substrate temperature was estimated from the hardness of the tool steel substrate. The surface and cross-sectional morphology of the deposited films were observed using a scanning electron microscope (SEM). Depth profiles of the carbon were obtained by Auger electron spectroscopy (AES). Raman spectroscopy was employed for the structural evaluation of the films. The hardness of the deposited films was measured using a nano-indenter with the maximum load of 0.5 mN. A variety of film hardnesses between 10 to 24 GPa was obtained. The hardness of the carbon films decreased with the increasing bias voltage, C 2 H 2 pressure and process time, although the intensity ratio of the disordered peak to graphitic peak in the Raman spectrum increased. It was considered that the decrease in the film hardness was caused by a stress reduction accompanied by a heating effect during the process as each PIII process parameter significantly influenced the substrate temperature

Comprehensive hard materials

CERN Document Server

2014-01-01

Comprehensive Hard Materials deals with the production, uses and properties of the carbides, nitrides and borides of these metals and those of titanium, as well as tools of ceramics, the superhard boron nitrides and diamond and related compounds. Articles include the technologies of powder production (including their precursor materials), milling, granulation, cold and hot compaction, sintering, hot isostatic pressing, hot-pressing, injection moulding, as well as on the coating technologies for refractory metals, hard metals and hard materials. The characterization, testing, quality assurance and applications are also covered. Comprehensive Hard Materials provides meaningful insights on materials at the leading edge of technology. It aids continued research and development of these materials and as such it is a critical information resource to academics and industry professionals facing the technological challenges of the future. Hard materials operate at the leading edge of technology, and continued res...

Hard electronics; Hard electronics

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Hard material technologies were surveyed to establish the hard electronic technology which offers superior characteristics under hard operational or environmental conditions as compared with conventional Si devices. The following technologies were separately surveyed: (1) The device and integration technologies of wide gap hard semiconductors such as SiC, diamond and nitride, (2) The technology of hard semiconductor devices for vacuum micro- electronics technology, and (3) The technology of hard new material devices for oxides. The formation technology of oxide thin films made remarkable progress after discovery of oxide superconductor materials, resulting in development of an atomic layer growth method and mist deposition method. This leading research is expected to solve such issues difficult to be easily realized by current Si technology as high-power, high-frequency and low-loss devices in power electronics, high temperature-proof and radiation-proof devices in ultimate electronics, and high-speed and dense- integrated devices in information electronics. 432 refs., 136 figs., 15 tabs.

Luminescent Eu3+-doped transparent alumina ceramics with high hardness

Czech Academy of Sciences Publication Activity Database

Drdlíková, K.; Klement, R.; Hadraba, Hynek; Drdlík, D.; Galusek, D.; Maca, K.

2017-01-01

Roč. 37, č. 14 (2017), s. 4271-4277 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Aluminia * Europium * Photoluminescence (PL) spectra * Submicrocrystalline powders Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 3.411, year: 2016

Magnetron deposition of metal-ceramic protective coatings on glasses of windows of space vehicles

OpenAIRE

Sergeev, Viktor Petrovich; Panin, Viktor Evgenyevich; Psakhie, Sergey Grigorievich; Chernyavskii, Alexandr; Svechkin, Valerii; Khristenko, Yurii; Kalashnikov, Mark Petrovich; Voronov, Andrei

2014-01-01

Transparent refractory metal-ceramic nanocomposite coatings with a high coefficient of elasticrecovery and microhardness on the basis of Ni/Si-Al-N are formed on a glass substrate by the pulse magnetron deposition method. The structure-phase states were investigated by TEM, SEM. It was established that the first layer consists of Ni nanograins with a fcc crystalline lattice, the second layer is two-phase: 5-10 nm nanocrystallites of the AlN phase with the hcp crystalline lattice in amorphous ...

Cavitation damage of ceramics

International Nuclear Information System (INIS)

Kovalenko, V.I.; Marinin, V.G.

1988-01-01

Consideration is given to results of investigation of ceramic material damage under the effect of cavitation field on their surface, formed in water under the face of exponential concentrator, connected with ultrasonic generator UZY-3-0.4. Amplitude of vibrations of concentrator face (30+-2)x10 -6 m, frequency-21 kHz. It was established that ceramics resistance to cavitation effect correlated with the product of critical of stress intensity factor and material hardness

Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

Energy Technology Data Exchange (ETDEWEB)

Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Metal-ceramic hybrid cladding consisting of a Zr liner and SiC{sub f}/SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC{sub f}/SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC{sub f}/SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC{sub f}/SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC{sub f}/SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC{sub f}/SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC{sub f}/SiC composites during fracture.

Deposition of thin film of titanium on ceramic substrate using the discharge for hollow cathode for Al2O3/Al2O3 indirect brazing

Directory of Open Access Journals (Sweden)

Mary Roberta Meira Marinho

2009-01-01

Full Text Available Thin films of titanium were deposited onto Al2O3 substrate by hollow cathode discharge method for the formation of a ceramic-ceramic joint using indirect brazing method. An advantage of using this technique is that a relatively small amount of titanium is required for the metallization of the ceramic surface when compared with other conventional methods. Rapidly solidified brazing filler of Cu49Ag45Ce6 in the form of ribbons was used. The thickness of deposited titanium layer and the brazing temperature/time were varied. The quality of the brazed joint was evaluated through the three point bending flexural tests. The brazed joints presented high flexural resistance values up to 176 MPa showing the efficiency of the technique.

Ion-plated metal/ceramic interfaces

International Nuclear Information System (INIS)

Rigsbee, J.M.; Scott, P.A.; Knipe, R.K.; Ju, C.P.; Hock, V.F.

1986-01-01

Elemental Cu and Ti films have been deposited onto magnesia-alumina-silica ceramic substrates with a plasma-aided physical vapour deposition (ion-plating) process. Modifications in the structure and chemistry of the film, interface and substrate regions were investigated as a function of deposition process parameters (eg applied bias, voltage and current). The strength of the Cu/ceramic interface was found to be strongly influenced by both applied substrate bias voltage and substrate roughness. Films deposited with an applied substrate bias showed increasing adhesive strength with increasing bias. Microchemical analysis indicated that this enhanced adhesion is directly correlated with the development of a chemically graded interface region. The adhesive strength of the ion plated Cu films was also found to be improved with increasing substrate smoothness. The behaviour of Ti was found to be quite different from that of Cu. Ti generally has superior adhesion. This adhesion decreased for films deposited with a high bias voltage/current. From interfacial TEM it is shown that this is due to the formation of a compound at the Ti/ceramic interface. The thickness of this compound is important in adhesion. (UK)

Method for preparing ceramic composite

Science.gov (United States)

Alexander, K.B.; Tiegs, T.N.; Becher, P.F.; Waters, S.B.

1996-01-09

A process is disclosed for preparing ceramic composite comprising blending TiC particulates, Al{sub 2}O{sub 3} particulates and nickel aluminide and consolidating the mixture at a temperature and pressure sufficient to produce a densified ceramic composite having fracture toughness equal to or greater than 7 MPa m{sup 1/2}, a hardness equal to or greater than 18 GPa. 5 figs.

Recycling and utilisation of industrial solid waste: an explorative study on gold deposit tailings of ductile shear zone type in China.

Science.gov (United States)

Liu, Rui; Huang, Fei; Du, Runxiang; Zhao, Chunming; Li, Yongli; Yu, Haoran

2015-06-01

Tailings are solid waste arising from mineral processing. This type of waste can cause severe damage to the environment during stockpiling as a result of the leaching of something harmful into the ecosystem. Gold deposit of ductile shear zone type is an important type of gold deposit, and the recycling of its tailings has been challenging researchers for a long time. In this article, the characteristics of this type of tailings were systematically studied by using modern technical means. Considering the characteristics of the tailings, clay was selected to make up for the shortcomings of the tailings and improve their performance. Water and raw materials were mixed to produce green bodies, which are subsequently sintered into ceramic bodies at 980 °C~1020 °C (sintering temperature). The results showed that some new kinds of mineral phases, such as mullite, anorthite and orthoclase, appear in ceramic bodies. Furthermore, the ceramic bodies have a surface hardness of 5 to 6 (Mohs scale), and their water absorption and modulus of rupture can meet some technical requirements of ceramic materials described in ISO 13006-2012 and GB 5001-1985. These gold mine tailings can be made into ceramic tiles, domestic ceramic bodies, and other kinds of ceramic bodies for commercial and industrial purposes after further improvements. © The Author(s) 2015.

How to obtain a magnetic hard-soft architecture by pulsed laser deposition

International Nuclear Information System (INIS)

Fix, T; Trassin, M; Hassan, R Sayed; Schmerber, G; Viart, N; Meny, C; Colis, S; Dinia, A

2007-01-01

In spin valve type systems, one ferromagnetic electrode must be magnetically hard to act as a reference layer while the other electrode must be magnetically soft to act as a sensor or storage layer. This magnetic hard-soft architecture can usually be obtained by four different methods: the use of two ferromagnets with different coercive fields (here CoFe 2 and Ni 80 Fe 20 ), the use of an underlayer enhancing the coercive field of one of the two ferromagnets (here Ta and Ru), the use of a ferromagnet coupled to a ferrimagnet or antiferromagnet (here NiO/CoFe 2 and CoFe 2 O 4 /CoFe 2 ), or the use of an artificial antiferromagnet (here CoFe 2 /Ru/CoFe 2 ). We show that at least the first and the third methods seem to work with pulsed laser deposition in the thermodynamic conditions used

Nanocrystalline, superhard, ductile ceramic coatings for roller-cone bit bearings

Energy Technology Data Exchange (ETDEWEB)

Namavar, F.; Colter, P.; Karimy, H. [Spire Corp., Bedford, MA (United States)] [and others

1997-12-31

The established method for construction of roller bits utilizes carburized steel, frequently with inserted metal bearing surfaces. This construction provides the necessary surface hardness while maintaining other desirable properties in the core. Protective coatings are a logical development where enhanced hardness, wear resistance, corrosion resistance, and surface properties are required. The wear properties of geothermal roller-cone bit bearings could be further improved by application of protective ceramic hard coatings consisting of nanometer-sized crystallites. Nanocrystalline protective coatings provide the required combination of hardness and toughness which has not been available thus far using traditional ceramics having larger grains. Increased durability of roller-cone bit bearings will ultimately reduce the cost of drilling geothermal wells through increased durability.

Effects of multiple firings on the microstructure of zirconia and veneering ceramics.

Science.gov (United States)

Alkurt, Murat; Yeşil Duymus, Zeynep; Gundogdu, Mustafa

2016-01-01

The aim of study was to evaluate the effects of multiple firings on the microstructures of zirconia and two ceramics. Vita VM9 (VMZ) and Cerabien ZR (C-Z) ceramics on a zirconia framework and zirconia without veneering ceramic (WO-Z) were evaluated. Firing methods included firing two, five, and ten times (n=10). The effects of multiple firings on the surface hardness of the materials were evaluated using a Vickers hardness (HV) tester. Data were analyzed by two-way ANOVA and Tukey's test (α=0.05). After firing five and ten times, the hardness of VM-Z and C-Z increased significantly (p0.05). In the XRD analysis, zirconia had similar tetragonal (t)-monoclinic (m) phase transformations of Y-TZP after the different firing times. Clinically, multiple firings did not affect the microstructure of zirconia, but the structures of the two ceramics were affected.

Ceramic impregnated superabrasives

Science.gov (United States)

Radtke, Robert P.; Sherman, Andrew

2009-02-10

A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume. When the remaining void volume drops below about 1 percent the physical properties of the compact, such as fracture resistance, improve substantially. Multiple infiltration cycles result in the deposition of sufficient ceramic to reduce the void volume to below 0.5 percent. The fracture resistance of the compacts in which the pores are lined with formed in situ ceramic is generally at least one and one-half times that of the starting preforms.

Analysis of Hard Thin Film Coating

Science.gov (United States)

Shen, Dashen

1998-01-01

MSFC is interested in developing hard thin film coating for bearings. The wearing of the bearing is an important problem for space flight engine. Hard thin film coating can drastically improve the surface of the bearing and improve the wear-endurance of the bearing. However, many fundamental problems in surface physics, plasma deposition, etc, need further research. The approach is using electron cyclotron resonance chemical vapor deposition (ECRCVD) to deposit hard thin film an stainless steel bearing. The thin films in consideration include SiC, SiN and other materials. An ECRCVD deposition system is being assembled at MSFC.

Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

International Nuclear Information System (INIS)

Jmal, Nouha; Bouaziz, Jamel

2017-01-01

In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO 2 −14 CaO−9 P 2 O 5 in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), 31 P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass. • Fap-Hap-glass-ceramics

Method of determining elastic and plastic mechanical properties of ceramic materials using spherical indenters

Science.gov (United States)

Adler, Thomas A.

1996-01-01

The invention pertains a method of determining elastic and plastic mechanical properties of ceramics, intermetallics, metals, plastics and other hard, brittle materials which fracture prior to plastically deforming when loads are applied. Elastic and plastic mechanical properties of ceramic materials are determined using spherical indenters. The method is most useful for measuring and calculating the plastic and elastic deformation of hard, brittle materials with low values of elastic modulus to hardness.

Characterization of the alumina-zirconia ceramic system by ultrasonic velocity measurements

International Nuclear Information System (INIS)

Carreon, Hector; Ruiz, Alberto; Medina, Ariosto; Barrera, Gerardo; Zarate, Juan

2009-01-01

In this work an alumina-zirconia ceramic composites have been prepared with α-Al 2 O 3 contents from 10 to 95 wt.%. The alumina-zirconia ceramic system was characterized by means of precise ultrasonic velocity measurements. In order to find out the factors affecting the variation in wave velocity, the ceramic composite have been examined by X-ray diffraction (XRD) and (SEM) scanning electron microscopy. It was found that the ultrasonic velocity measurements changed considerably with respect to the ceramic composite composition. In particular, we studied the behavior of the physical material property hardness, an important parameter of the ceramic composite mechanical properties, with respect to the variation in the longitudinal and shear wave velocities. Shear wave velocities exhibited a stronger interaction with microstructural and sub-structural features as compared to that of longitudinal waves. In particular, this phenomena was observed for the highest α-Al 2 O 3 content composite. Interestingly, an excellent correlation between ultrasonic velocity measurements and ceramic composite hardness was observed.

Mechanical properties of ceramics

CERN Document Server

Pelleg, Joshua

2014-01-01

This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

Effects of thermal annealing on the structural, mechanical, and tribological properties of hard fluorinated carbon films deposited by plasma enhanced chemical vapor deposition

Science.gov (United States)

Maia da Costa, M. E. H.; Baumvol, I. J. R.; Radke, C.; Jacobsohn, L. G.; Zamora, R. R. M.; Freire, F. L.

2004-11-01

Hard amorphous fluorinated carbon films (a-C:F) deposited by plasma enhanced chemical vapor deposition were annealed in vacuum for 30 min in the temperature range of 200-600 °C. The structural and compositional modifications were followed by several analytical techniques: Rutherford backscattering spectrometry (RBS), elastic recoil detection analysis (ERDA), x-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. Nanoidentation measurements and lateral force microscopy experiments were carried out in order to provide the film hardness and the friction coefficient, respectively. The internal stress and contact angle were also measured. RBS, ERDA, and XPS results indicate that both fluorine and hydrogen losses occur for annealing temperatures higher than 300 °C. Raman spectroscopy shows a progressive graphitization upon annealing, while the surface became slightly more hydrophobic as revealed by the increase of the contact angle. Following the surface wettability reduction, a decrease of the friction coefficient was observed. These results highlight the influence of the capillary condensation on the nanoscale friction. The film hardness and the internal stress are constant up to 300 °C and decrease for higher annealing temperatures, showing a direct correlation with the atomic density of the films. Since the thickness variation is negligible, the mass loss upon thermal treatment results in amorphous structures with a lower degree of cross-linking, explaining the deterioration of the mechanical properties of the a-C:F films.

Fracture toughness in nuclear waste glasses and ceramics: environmental and radiation effects

International Nuclear Information System (INIS)

Weber, W.J.; Matzke, H.J.

1986-03-01

The effects of atmospheric moisture and radiation damage on fracture properties of nuclear waste glasses and ceramics was investigated by indentation techniques. In nuclear waste glasses, atmospheric moisture has no measurable effect on hardness but decreases the fracture toughness; radiation damage, on the other hand, decreased the hardness and increased the fracture toughness. In nuclear ceramics, self-radiation damage from alpha decay decreased the hardness and elastic modules; the fracture toughness increased with dose to a broad maximum and then decreased slightly with further increases in dose

Cold Gas-Sprayed Deposition of Metallic Coatings onto Ceramic Substrates Using Laser Surface Texturing Pre-treatment

Science.gov (United States)

Kromer, R.; Danlos, Y.; Costil, S.

2018-04-01

Cold spraying enables a variety of metals dense coatings onto metal surfaces. Supersonic gas jet accelerates particles which undergo with the substrate plastic deformation. Different bonding mechanisms can be created depending on the materials. The particle-substrate contact time, contact temperature and contact area upon impact are the parameters influencing physicochemical and mechanical bonds. The resultant bonding arose from plastic deformation of the particle and substrate and temperature increasing at the interface. The objective was to create specific topography to enable metallic particle adhesion onto ceramic substrates. Ceramic did not demonstrate deformation during the impact which minimized the intimate bonds. Laser surface texturing was hence used as prior surface treatment to create specific topography and to enable mechanical anchoring. Particle compressive states were necessary to build up coating. The coating deposition efficiency and adhesion strength were evaluated. Textured surface is required to obtain strong adhesion of metallic coatings onto ceramic substrates. Consequently, cold spray coating parameters depend on the target material and a methodology was established with particle parameters (diameters, velocities, temperatures) and particle/substrate properties to adapt the surface topography. Laser surface texturing is a promising tool to increase the cold spraying applications.

Study of the microstructure and the hardness of PZT piezoelectric ceramics types I and III used in electro acoustic transducers; Estudo da microestrutura e da microdureza das ceramicas piezoeletricas tipos PZT I e III utilizadas em transdutores eletroacusticos

Energy Technology Data Exchange (ETDEWEB)

Cabral, Ricardo de Freitas; Itaboray, Lucas Mendes; Santos, Anna Paula de Oliveira [Centro Universitario de Volta Redonda (UNIFOA), Volta Redonda, RJ (Brazil)

2015-12-15

The field of electronic processing of the ceramic piezoelectric type imported powdered led to the production of ceramics with 97% of theoretical density, homogeneous microstructure with great potential for applications in piezoelectric devices such as electro acoustic transducers. However, the production of electronic ceramics National piezoelectric type is not yet able to have as raw material zirconate titanate Lead (PZT) 100% made in Brazil. Thus, this is used for supply of domestic production, the zirconium oxide. In this work, both post PZT types I and III, imported, were uniaxially pressed at 70 MPa and sintered at 1200 and 1250 deg C for 3 hours. Hardness measurements were performed by micro indentation, X-ray diffraction analysis and Scanning Electron Microscopy. The hardness of PZT I was 393 HV. (author)

Morphology, microstructure, and hardness of titanium (Ti-6Al-4V) blocks deposited by wire-feed additive layer manufacturing (ALM)

International Nuclear Information System (INIS)

Brandl, Erhard; Schoberth, Achim; Leyens, Christoph

2012-01-01

Highlights: ► The microstructure and hardness of deposited Ti-6Al-4V blocks are investigated. ► Hardness is influenced by post heat treatment rather than by process parameters. ► Microstructure within the prior β-grains varies to some extent from grain to grain. ► A 600 °C/4 h treatment significantly increased the average hardness. - Abstract: Additive layer manufacturing offers a potential for time and cost savings, especially for aerospace components made from costly titanium alloys. In this paper, the morphology, microstructure, chemical composition, and hardness of additive manufactured Ti-6Al-4V blocks are investigated and discussed. Blocks (7 beads wide, 7 layers high) were deposited using Ti-6Al-4V wire and a Nd:YAG laser. Two different sets of parameters are used and three different post heat treatment conditions (as-built, 600 °C/4 h, 1200 °C/2 h) are investigated. The experiments reveal elementary properties of additive manufactured Ti-6Al-4V material in correlation to process parameters and heat treatments, which are discussed comprehensively.

Development and cytotoxicity evaluation of SiAlONs ceramics

International Nuclear Information System (INIS)

Santos, C.; Ribeiro, S.; Daguano, J.K.M.F.; Rogero, S.O.; Strecker, K.; Silva, C.R.M.

2007-01-01

SiAlONs are ceramics with high potential as biomaterials due to their chemical stability, associated with suitable mechanical properties, such as high fracture toughness and fracture resistance. The objective of this work was to investigate the mechanical properties and the cytotoxicity of these ceramic materials. Three different compositions were prepared, using silicon nitride, aluminum nitride and a rare earth oxide mixture as starting powders, yielding Si 3 N 4 -SiAlON composites or pure SiAlON ceramics, after hot-pressing at 1750 deg. C, for 30 min. The sintered samples were characterized by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). Furthermore, hardness and fracture toughness were determined using the Vicker's indentation method. The biological compatibility was evaluated by in vitro cytotoxicity tests. Ceramic with elevated hardness, ranging between 17 and 21 GPa, and high fracture toughness of 5 to 6 MPa m 1/2 were obtained. Since a nontoxic behavior was observed in the cytotoxicity tests, it may be assumed that SiAlON-based ceramics are viable materials for clinical applications

Rock-hard coatings

OpenAIRE

Muller, M.

2007-01-01

Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has signed an agreement with a number of parties to investigate this material further.

Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

International Nuclear Information System (INIS)

Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

2011-01-01

In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

Evaluation of a novel multiple phase veneering ceramic.

Science.gov (United States)

Sinthuprasirt, Pannapa; van Noort, Richard; Moorehead, Robert; Pollington, Sarah

2015-04-01

To produce a new veneering ceramic based on the production of a multiple phase glass-ceramic with improved performance in terms of strength and toughness. A composition of 60% leucite, 20% diopside and 20% feldspathic glass was prepared, blended and a heat treatment schedule of 930°C for 5 min was derived from differential thermal analysis (DTA) of the glasses. X-ray diffraction (XRD) and SEM analysis determined the crystalline phases and microstructure. Chemical solubility, biaxial flexural strength (BFS), fracture toughness, hardness, total transmittance and coefficient of thermal expansion (CTE) were all measured in comparison to a commercial veneering ceramic (VITA VM9). Thermal shock resistance of the leucite-diopside and VITA VM9 veneered onto a commercial high strength zirconia (Vita In-Ceram YZ) was also assessed. Statistical analysis was undertaken using Independent Samples t-test. Weibull analysis was employed to examine the reliability of the strength data. The mean chemical solubility was 6 μg/cm(2) for both ceramics (P=1.00). The mean BFS was 109 ± 8 MPa for leucite-diopside ceramic and 79 ± 11 MPa for VITA VM9 ceramic (P=0.01). Similarly, the leucite-diopside ceramic demonstrated a significantly higher fracture toughness and hardness. The average total transmittance was 46.3% for leucite-diopside ceramic and 39.8% for VITA VM9 (P=0.01). The leucite-diopside outperformed the VITA VM9 in terms of thermal shock resistance. Significance This novel veneering ceramic exhibits significant improvements in terms of mechanical properties, yet retains a high translucency and is the most appropriate choice as a veneering ceramic for a zirconia base core material. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

properties of Cr(C,N) hard coatings deposited in Ar-C2H2-N2 plasma

International Nuclear Information System (INIS)

Macek, M.; Cekada, M.; Kek, D.; Panjan, P.

2002-01-01

Mechanical properties, microstructure and the average chemical composition of Cr(C,N) hard coatings deposited in Ar-C 2 H 2 -N 2 plasma strongly depends on the partial pressure of the reactive gases (N 2 , C 2 H 2 ) and on the type of the deposition equipment. In this study we report on the properties of Cr(C,N) hard coatings deposited by means of the triode ion plating in the BAI 730 apparatus and those prepared by sputter deposition in Balzers Sputron in the pressure range from 0.12 Pa (pure Ar) up to 0.35 Pa with different ratios (0-100%) between C 2 H 2 and N 2 . At first mechanical properties (microhardness and adhesion) of coatings were analyzed on the common way. Internal stress was measured by the radius of substrate curvature. Chemical composition of coatings was analyzed by means of AES while the Raman and XPS spectroscopy was used to determined the nature of carbon bonding in the Cr(C,N) films. Microstructure was determined by XRD as well as by means of TEM and TED. Chemical state of various elements in the coating has been studied by XPS. The ratio of the carbide bond (C-Cr) against the C-C and C-H bonds was calculated. The existence of the graphite phase in some Cr(C,N) coatings was confirmed by Raman spectroscopy. (Authors)

Development and characterization of Si3N4 coated AlCrN ceramic cutting tool

International Nuclear Information System (INIS)

Souza, J.V.C.; Nono, M.C.A.; Martins, G.V.; Machado, J.P.B.; Silva, O.M.M.

2009-01-01

Nowadays, silicon nitride based cutting tools are used to machine cast iron from the automotive industry and nickel superalloys from the aero industries. Advances in manufacturing technologies (increased cutting speeds, dry machining, etc.) induced the fast commercial growth of physical vapor deposition (PVD) coatings for cutting tools, in order to increase their life time. In this work, a new composition of the Si 3 N 4 ceramic cutting tool was developed, characterized and subsequently coated, using a PVD process, with aluminum chromium nitride (AlCrN). The Si 3 N 4 substrate properties were analyzed by XRD, AFM, hardness and fracture toughness. The AlCrN coating was analyzed by AFM, grazing incidence X-ray diffraction (GIXRD) and hardness. The results showed that this PVD coating could be formed homogeneously, without cracks and promoted a higher surface hardness to the insert and consequently it can produce a better wear resistance during its application on high speed machining. (author)

Tribological properties of ceramics evaluated at low sliding speeds

International Nuclear Information System (INIS)

Hayashi, Kazunori; Kano, Shigeki

1998-03-01

Low speed tribological properties of stainless steel, ceramics and hard metals were investigated in air at room temperature and in nitrogen atmosphere at high temperature for the consideration of sliding type support structure in intermediate heat exchanger of fast reactor. The following results are obtained. (1) In low speed friction measurements in air at room temperature, friction coefficients of ceramics and hard metals were smaller than that of stainless steel. Surface roughness of the specimens increased the friction force and silicon carbide showed the smallest friction coefficient among the specimens with mirror polished surface. (2) From the results of friction measurements at various sliding speeds in air at room temperature, friction coefficients of ceramics and hard metals were always stable and lower than that of stainless steel. Among ceramics, PSZ showed the smallest friction and silicon carbide showed the most stable friction at any sliding speeds. (3) Friction coefficients of silicon carbide and silicon nitride in nitrogen atmosphere at high temperature showed low values as measured at room temperature. On the contrary, friction coefficient of stainless steel measured in nitrogen atmosphere at high temperature were higher than that measured at room temperature, over 1. (4) In the reciprocal sliding tests in nitrogen atmosphere at high temperature, friction coefficient of stainless steel were over 1. On the contrary, the friction coefficients of ceramics were less than 1 instead of chipping during the slidings. (author)

Clay Ceramic Filter for Water Treatment

Directory of Open Access Journals (Sweden)

Zereffa Enyew Amare

2017-05-01

Full Text Available Ceramic water filters were prepared from different proportions of kaolin and soft wood and sintered at 900 °C, 950 °C, and 1000 °C. The flow rate, conductivity, pH of filtered water and removal efficiency (microbial, water hardness agent’s, nitrite and turbidity were analysed. The ceramic filter with 15 % saw dust, 80 % clay and 5 % grog that was fired at temperature of 950 °C or 1000 °C showed the best removal efficiency. Statistical ANOVA tests showed a significant difference between ceramic filters with various compositions in their removal efficiencies.

Synthesis of silver nanoparticles deposited in porous ceramic by γ-irradiation

International Nuclear Information System (INIS)

Nguyen Thuy Ai Trinh; Ngo Manh Thang; Nguyen Thi Kim Lan; Dang Van Phu; Nguyen Quoc Hien; Bui Duy Du

2015-01-01

Silver nanoparticles (Ag nano) were deposited in porous ceramic (PC) that was functionalized with aminosilane (AS) agent (PC-AS-Ag nano) by gamma Co-60 irradiation of the PC-AS/Ag"+ mixture using polyvinylpyrrolidone (PVP) as stabilizer. Effect of dose on the formation of Ag nano was investigated. Characteristics of the nanocomposite material (PC-AS-Ag nano) were determined by ultraviolet visible spectroscopy (UV-Vis), X-ray diffraction (XRD), transmission electron microscopy (TEM) and inductively coupled plasma-atomic emission spectroscopy (ICP-AES). Results indicated that Ag nano size was ⁓ 9 nm and the Ag nano content in PC-AS-Ag nano material was about of 341 ± 51 mg/kg at dose of 14-20 kGy. Thus, gamma Co-60 irradiation method has the advantage of creation of small Ag nanoparticles with fairly homogenous distribution in PC material. (author)

Fabrication of nitrogen-containing diamond-like carbon film by filtered arc deposition as conductive hard-coating film

Science.gov (United States)

Iijima, Yushi; Harigai, Toru; Isono, Ryo; Imai, Takahiro; Suda, Yoshiyuki; Takikawa, Hirofumi; Kamiya, Masao; Taki, Makoto; Hasegawa, Yushi; Tsuji, Nobuhiro; Kaneko, Satoru; Kunitsugu, Shinsuke; Habuchi, Hitoe; Kiyohara, Shuji; Ito, Mikio; Yick, Sam; Bendavid, Avi; Martin, Phil

2018-01-01

Diamond-like carbon (DLC) films, which are amorphous carbon films, have been used as hard-coating films for protecting the surface of mechanical parts. Nitrogen-containing DLC (N-DLC) films are expected as conductive hard-coating materials. N-DLC films are expected in applications such as protective films for contact pins, which are used in the electrical check process of integrated circuit chips. In this study, N-DLC films are prepared using the T-shaped filtered arc deposition (T-FAD) method, and film properties are investigated. Film hardness and film density decreased when the N content increased in the films because the number of graphite structures in the DLC film increased as the N content increased. These trends are similar to the results of a previous study. The electrical resistivity of N-DLC films changed from 0.26 to 8.8 Ω cm with a change in the nanoindentation hardness from 17 to 27 GPa. The N-DLC films fabricated by the T-FAD method showed high mechanical hardness and low electrical resistivity.

Tool life and surface roughness of ceramic cutting tool when turning AISI D2 tool steel

International Nuclear Information System (INIS)

Wan Emri Wan Abdul Rahaman

2007-01-01

The tool life of physical vapor deposition (PVD) titanium nitride (TiN) coated ceramic when turning AISI D2 tool steel of hardness 54-55 HRC was investigated. The experiments were conducted at various cutting speed and feed rate combinations with constant depth of cut and under dry cutting condition. The tool life of the cutting tool for all cutting conditions was obtained. The tool failure mode and wear mechanism were also investigated. The wear mechanism that is responsible for the wear form is abrasion and diffusion. Flank wear and crater wear are the main wear form found when turning AISI D2 grade hardened steel with 54-55 HRC using KY 4400 ceramic cutting tool. Additionally catastrophic failure is observed at cutting speed of 183 m/min and feed rate of 0.16 mm/ rev. (author)

Morphology, microstructure, and hardness of titanium (Ti-6Al-4V) blocks deposited by wire-feed additive layer manufacturing (ALM)

Energy Technology Data Exchange (ETDEWEB)

Brandl, Erhard, E-mail: erhard.brandl@eads.net [EADS Innovation Works, Metallic Technologies and Surface Engineering, D-81663 Munich (Germany); Schoberth, Achim, E-mail: achim.schoberth@eads.net [EADS Innovation Works, Metallic Technologies and Surface Engineering, D-81663 Munich (Germany); Leyens, Christoph, E-mail: christoph.leyens@tu-dresden.de [Technical University of Dresden, Institute of Materials Science, Chair of Materials Technology, Berndt-Bau, Helmholtzstr. 7, D-01062 Dresden (Germany)

2012-01-15

Highlights: Black-Right-Pointing-Pointer The microstructure and hardness of deposited Ti-6Al-4V blocks are investigated. Black-Right-Pointing-Pointer Hardness is influenced by post heat treatment rather than by process parameters. Black-Right-Pointing-Pointer Microstructure within the prior {beta}-grains varies to some extent from grain to grain. Black-Right-Pointing-Pointer A 600 Degree-Sign C/4 h treatment significantly increased the average hardness. - Abstract: Additive layer manufacturing offers a potential for time and cost savings, especially for aerospace components made from costly titanium alloys. In this paper, the morphology, microstructure, chemical composition, and hardness of additive manufactured Ti-6Al-4V blocks are investigated and discussed. Blocks (7 beads wide, 7 layers high) were deposited using Ti-6Al-4V wire and a Nd:YAG laser. Two different sets of parameters are used and three different post heat treatment conditions (as-built, 600 Degree-Sign C/4 h, 1200 Degree-Sign C/2 h) are investigated. The experiments reveal elementary properties of additive manufactured Ti-6Al-4V material in correlation to process parameters and heat treatments, which are discussed comprehensively.

Thermal Vapor Deposition and Characterization of Polymer-Ceramic Nanoparticle Thin Films and Capacitors

Science.gov (United States)

Iwagoshi, Joel A.

Research on alternative energies has become an area of increased interest due to economic and environmental concerns. Green energy sources, such as ocean, wind, and solar power, are subject to predictable and unpredictable generation intermittencies which cause instability in the electrical grid. This problem could be solved through the use of short term energy storage devices. Capacitors made from composite polymer:nanoparticle thin films have been shown to be an economically viable option. Through thermal vapor deposition, we fabricated dielectric thin films composed of the polymer polyvinylidine fluoride (PVDF) and the ceramic nanoparticle titanium dioxide (TiO2). Fully understanding the deposition process required an investigation of electrode and dielectric film deposition. Film composition can be controlled by the mass ratio of PVDF:TiO2 prior to deposition. An analysis of the relationship between the ratio of PVDF:TiO2 before and after deposition will improve our understanding of this novel deposition method. X-ray photoelectron spectroscopy and energy dispersive x-ray spectroscopy were used to analyze film atomic concentrations. The results indicate a broad distribution of deposited TiO2 concentrations with the highest deposited amount at an initial mass concentration of 17% TiO2. The nanoparticle dispersion throughout the film is analyzed through atomic force microscopy and energy dispersive x-ray spectroscopy. Images from these two techniques confirm uniform TiO2 dispersion with cluster size less than 300 nm. These results, combined with spectroscopic analysis, verify control over the deposition process. Capacitors were fabricated using gold parallel plates with PVDF:TiO 2 dielectrics. These capacitors were analyzed using the atomic force microscope and a capacohmeter. Atomic force microscope images confirm that our gold films are acceptably smooth. Preliminary capacohmeter measurements indicate capacitance values of 6 nF and break down voltages of 2.4 V

Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

International Nuclear Information System (INIS)

Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

2014-01-01

Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

Energy Technology Data Exchange (ETDEWEB)

Tlotleng, Monnamme, E-mail: MTlotleng@csir.co.za [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Akinlabi, Esther [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Shukla, Mukul [Department of Mechanical Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2006 (South Africa); Department of Mechanical Engineering, MNNIT, Allahabad, UP 211004 (India); Pityana, Sisa [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Chemical and Metallurgical Engineering, Tshwane University of Technology, Pretoria 0001 (South Africa)

2014-10-01

Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

Evaluation at 290 degrees Celsius and 8 MPa of the anticorrosion properties of hydrothermal ceramic nano deposits on preoxidized 304l Ss

Energy Technology Data Exchange (ETDEWEB)

Lopez G, N.; Marin A, M.; Medina A, A. L. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Galicia A, G., E-mail: natali_log@hotmail.com [Universidad Veracruzana, Instituto de Ingenieria, Av. Juan Pablo II s/n, Fracc. Costa Verde, 94294 Boca del Rio, Veracruz (Mexico)

2017-09-15

In the present paper, we present the electrochemical evaluation carried out under reductive conditions (molar ratio H{sub 2}:O{sub 2} >5), at 290 degrees Celsius and 8 MPa, of preoxidized 304l Ss with hydrothermal deposits of nanoparticles of TiO{sub 2} and ZrO{sub 2}. The anticorrosion properties of the deposits were studied by Electrochemical Impedance Spectroscopy (EIS) and Linear Polarization Resistance (LPR). After electrochemical tests, the samples were characterized by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (Sem). It was found by EIS that both, ZrO{sub 2} and TiO{sub 2} produce an increase in the charge transfer resistance (R{sub CT}) of preoxidized 304l Ss. At the same time, by LPR we observed that the studied ceramic nano deposits decrease the corrosion rate (Cr) and corrosion current density (i{sub corr}), however, in most of the cases the Electrochemical Corrosion Potential (Ecp) is slightly higher in the presence of the ceramic nano deposits that the one of preoxidized 304l Ss. After holding time at 290 degrees Celsius, when the impedance (Z) increases, the capacitance increases also, which is attributed to a surface increase due to the roughness of the oxide formed at this temperature under a reductive environment. The observed electrochemical behavior has a dependence on the homogeneity and thickness of the deposits, as has been corroborated by Sem and XRD. The best electrochemical results are obtained when two conditions are fulfilled: The bigger the effective coated area and the lower the deposit thickness. (Author)

Abrasive wear of ceramic wear protection at ambient and high temperatures

Science.gov (United States)

Varga, M.; Adam, K.; Tumma, M.; Alessio, K. O.

2017-05-01

Ceramic wear protection is often applied in abrasive conditions due to their excellent wear resistance. This is especially necessary in heavy industries conveying large amounts of raw materials, e.g. in steel industry. Some plants also require material transport at high temperatures and velocities, making the need of temperature stable and abrasion resistant wear protection necessary. Various types and wear behaviour of ceramic protection are known. Hence, the goal of this study is to identify the best suitable ceramic materials for abrasive conditions in harsh environments at temperatures up to 950°C and severe thermal gradients. Chamottes, known for their excellent thermal shock resistance are compared to high abrasion resistant ceramic wear tiles and a cost efficient cement-bounded hard compound. Testing was done under high-stress three-body abrasion regime with a modified ASTM G65 apparatus enabling for investigations up to ~950°C. Thereto heated abrasive is introduced into the wear track and also preheated ceramic samples were used and compared to ambient temperature experiments. Results indicate a significant temperature influence on chamottes and the hard compound. While the chamottes benefit from temperature increase, the cement-bounded hard compound showed its limitation at abrasive temperatures of 950°C. The high abrasion resistant wear tiles represented the materials with the best wear resistance and less temperature influence in the investigated range.

Comparative investigation of smooth polycrystalline diamond films on dental burs by chemical vapor deposition

Science.gov (United States)

Sein, Htet; Ahmed, Waqar; Rego, Christopher; Jackson, Mark; Polini, Riccardo

2006-04-01

Depositions of hot filament chemical vapor-deposited diamond on cobalt-cemented tungsten carbide (WC-Co) rotary cutting dental burs are presented. Conventional dental tools made of sintered polycrystalline diamond have a number of problems associated with the heterogeneity of the crystallite, decreased cutting efficiency, and short life. A preferential (111) faceted diamond was obtained after 15 h of deposition at a growth rate of 1.1 µm/h. Diamond-coated WC-Co dental burs and conventional sintered burs are mainly used in turning, milling, and drilling operations for machining metal ceramic hard alloys such as CoCr, composite teeth, and aluminum alloy in the dental laboratory. The influence of structure, the mechanical characteristics of both diamond grains and hard alloys on the wear behavior, as well as the regimen of grinding on diamond wear are considered. Erosion wear properties are also investigated under air-sand erosion testing. After machining with excessive cutting performance, calculations can be made on flank and crater wear areas. Diamond-coated WC-Co dental burs offered significantly better erosion and wear resistance compared with uncoated WC-Co tools and sintered burs.

Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

Energy Technology Data Exchange (ETDEWEB)

Jmal, Nouha, E-mail: jmalnouha@gmail.com; Bouaziz, Jamel

2017-02-01

In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO{sub 2}−14 CaO−9 P{sub 2}O{sub 5} in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), {sup 31}P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass. �

Deposition, characterization, and tribological applications of near-frictionless carbon films on glass and ceramic substrates

International Nuclear Information System (INIS)

Eryilmaz, O L; Johnson, J A; Ajayi, O O; Erdemir, A

2006-01-01

As an element, carbon is rather unique and offers a range of rare opportunities for the design and fabrication of zero-, one-, two-, and three-dimensional nanostructured novel materials and coatings such as fullerenes, nanotubes, thin films, and free-standing nano-to-macroscale structures. Among these, carbon-based two-dimensional thin films (such as diamond and diamond-like carbon (DLC)) have attracted an overwhelming interest in recent years, mainly because of their exceptional physical, chemical, mechanical, electrical, and tribological properties. In particular, certain DLC films were found to provide extremely low friction and wear coefficients to sliding metallic and ceramic surfaces. Since the early 1990s, carbon has been used at Argonne National Laboratory to synthesize a class of novel DLC films that now provide friction and wear coefficients as low as 0.001 and 10 -11 -10 -10 mm 3 N -1 m -1 , respectively, when tested in inert or vacuum test environments. Over the years, we have optimized these films and applied them successfully to all kinds of metallic and ceramic substrates and evaluated their friction and wear properties under a wide range of sliding conditions. In this paper, we will provide details of our recent work on the deposition, characterization, and tribological applications of near-frictionless carbon films on glass and ceramic substrates. We will also provide chemical and structural information about these films and describe the fundamental tribological mechanisms that control their unusual friction and wear behaviour

Microstructural properties of BaTiO3 ceramics and thin films

International Nuclear Information System (INIS)

Fundora C, A.; Portelles, J.J.; Siqueiros, J.M.

2000-01-01

A microstructural study of BaTiO 3 ceramics obtained by the conventional ceramic method is presented. Targets were produced to grow BaTiO 3 thin films by pulsed laser deposition on Pt/Ti/Si (100) substrates. X-ray diffraction, Auger Electron Spectroscopy, X-ray Photon Spectroscopy and Scanning Electron Microscopy were used to study the properties of the BaTiO 3 ceramic samples and thin films, as deposited and after an annealing process. (Author)

Study on electrostatic and electromagnetic probes operated in ceramic and metallic depositing plasmas

International Nuclear Information System (INIS)

Styrnoll, T; Bienholz, S; Awakowicz, P; Lapke, M

2014-01-01

This paper discusses plasma probe diagnostics, namely the multipole resonance probe (MRP) and Langmuir probe (LP), operated in depositing plasmas. The aim of this work is to show that the combination of both probes provides stable and robust measurements and clear determination of plasma parameters for metallic and ceramic coating processes. The probes use different approaches to determine plasma parameters, e.g. electron density n e and electron temperature T e . The LP is a well-established plasma diagnostic, and its applicability in technological plasmas is well documented. The LP is a dc probe that performs a voltage sweep and analyses the measured current, which makes it insensitive against conductive metallic coating. However, once the LP is dielectrically coated with a ceramic film, its functionality is constricted. In contrast, the MRP was recently presented as a monitoring tool, which is insensitive to coating with dielectric ceramics. It is a new plasma diagnostic based on the concept of active plasma resonance spectroscopy, which uses the universal characteristic of all plasmas to resonate on or near the electron plasma frequency. The MRP emits a frequency sweep and the absorption of the signal, the |S 11 | parameter, is analysed. Since the MRP concept is based on electromagnetic waves, which are able to transmit dielectrics, it is insensitive to dielectric coatings. But once the MRP is metallized with a thin conductive film, no undisturbed RF-signal can be emitted into the plasma, which leads to falsified plasma parameter. In order to compare both systems, during metallic or dielectric coating, the probes are operated in a magnetron CCP, which is equipped with a titanium target. We present measurements in metallic and dielectric coating processes with both probes and elaborate advantages and problems of each probe operated in each coating environment. (paper)

Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

Science.gov (United States)

Walkowicz, J.; Zavaleyev, V.; Dobruchowska, E.; Murzynski, D.; Donkov, N.; Zykova, A.; Safonov, V.; Yakovin, S.

2016-03-01

Ceramic oxide ZrO2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates.

Biocompatible wear-resistant thick ceramic coating

Directory of Open Access Journals (Sweden)

Vogt Nicola

2016-09-01

Full Text Available Sensitisation to immunologically active elements like chromium, cobalt or nickel and debris particle due to wear are serious problems for patients with metallic implants. We tested the approach of using a hard and thick ceramic coating as a wear-resistant protection of titanium implants, avoiding those sensitisation and foreign body problems. We showed that the process parameters strongly influence the coating porosity and, as a consequence, also its hardness.

Mechanical properties of dense to porous alumina/lanthanum hexaaluminate composite ceramics

International Nuclear Information System (INIS)

Negahdari, Zahra; Willert-Porada, Monika; Pfeiffer, Carolin

2010-01-01

For development of new composite materials based on lanthanum hexaaluminate and alumina ceramics, a better understanding of the microstructure-properties relationship is essential. In this paper, attention was focused on the evaluation of mechanical properties of lanthanum hexaaluminate/alumina particulate composite. It was found out that the lanthanum hexaaluminate content plays a critical role in determination of the microstructure and mechanical properties of the composite ceramics. In situ formation of plate-like lanthanum hexaaluminate in the ceramic matrix was accompanied with formation of pores so that the microstructure shifted from dense to porous. Increasing the lanthanum hexaaluminate content up to a certain value enhanced the fracture toughness, increased the hardness, and increased the elastic modulus of the composite materials. Further increase in the lanthanum hexaaluminate content degraded the hardness as well as the elastic modulus of composite ceramics. The influence of lanthanum hexaaluminate on mechanical properties was described by means of microstructure, porosity, and intrinsic characteristics of lanthanum hexaaluminate.

Chemical deposition of La0.7Ca0.3MnO3±δ films on ceramic substrates

Directory of Open Access Journals (Sweden)

Cássio Morilla-Santos

2011-01-01

Full Text Available In this paper, it is reported the growth of La0.7Ca0.3MnO3±δ films using a chemical solution deposition method (CSD by the spin-coating technique. Such solution was prepared through a route based on modified polymeric precursor method. Spin-coating deposition on different ceramic substrates was performed and analyzed by X-ray diffraction (XRD, scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS. The magnetic response of the prepared specimens was studied using a SQUID magnetometer. The obtained results indicated uniform deposition on SrTiO3 and LaAlO3 substrates with similar characteristics. Furthermore, significant differences were detected in the Mn3+/Mn4+ valence ratio and a corresponding diverse magnetic response was observed. The sample prepared on SrTiO3 and LaAlO3 presented a critical temperature around 270 K as expected.

The hardness of the hydroxyapatite-titania bilayer coatings by microindentation and nanoindentation testing

Science.gov (United States)

SIDANE, Djahida; KHIREDDINE, Hafit; YALA, Sabeha

2017-12-01

The aim of this paper is to investigate the effect of the addition of titania (TiO2) inner-layer on the morphological and mechanical properties of hydroxyapatite (HAP) bioceramic coatings deposited on 316L stainless steel (316L SS) by sol-gel method in order to improve the properties of hydroxyapatite and expand its clinical application. The addition of TiO2 as sublayer of a hydroxyapatite coating results in changes in surface morphology as well as an increase of the microhardness. The deposition of the inner-layer provides the formation of new types of hydroxyapatite coatings at the same condition of annealing. This represents an advantage for the various applications of the hydroxyapatite bioceramic in the medical field. Classical hardness measurements conducted on the coated systems under the same indentation load (10g) indicated that the microhardness of the HAP coating is improved by the addition of TiO2 inner-layer on the 316L stainless steel substrate. The hardness values obtained from both classical tests in microindentation and the continuous stiffness measurement mode in nanoindentation are slightly different. This is because nanoindentation is more sensitive to the surface roughness and the influence of defects that could be present into the material. Moreover, nanoindentation is the most useful method to separate the contribution of each layer in the bilayer coatings. In this study, the hardness is comparable with those reported previously for pure HAP ceramics (1.0-5.5 GPa) which are close to the properties of natural teeth.

Application of Hard Metal Weld Deposit in the Area of Mixing Organic Materials

Directory of Open Access Journals (Sweden)

Jiří Votava

2014-01-01

Full Text Available Any machine part is subject to degradation processes. Intensive wear occurs either when two bearing surfaces come into contact or when loose particles rub the function surface of a machine part. Soil processing machines are a good example. A similar process of abrasive wear occurs also in mixing machines or lines for material transport, such as worm-conveyors. The experiment part of this paper analyses hard metal weld deposit dedicated for renovation of abrasive stressed surfaces. In order to prolong the service life of a blade disc in a mixing machine Kreis-Biogas-Dissolver, the technology of hard surfacing by an electric arc was used. Tested hard metal electrodes were applied on a steel tape class 11 373. To eliminate mixing with the base material, weld beads were applied in two layers. Firstly, the weld bead was visually analyzed on a binocular microscope. Further, weld bead as well as the base material was analyzed from the metallographic point of view, whose aim was to identify the structure of weld metal and the origin of microcracks in weld bead. Moreover, there was also measured microhardness of weld metal. Abrasive resistance was tested according to the norm ČSN 01 5084, which is an abrasive cloth test. As in the mixing process also erosion wear occurs, there was also processed a test on a Bond device simulating stress of test samples by loose abrasive particles. The abrading agents were formed by broken stones of 8–16 mm in size. Based on the results of the individual tests, the recommendation of usage hard metal electrodes for prolonging service life of machine parts will be made.

Microstructure, hardness, corrosion resistance and porcelain shear bond strength comparison between cast and hot pressed CoCrMo alloy for metal-ceramic dental restorations.

Science.gov (United States)

Henriques, B; Soares, D; Silva, F S

2012-08-01

The purpose of this study was to compare the microstructure, hardness, corrosion resistance and metal-porcelain bond strength of a CoCrMo dental alloy obtained by two routes, cast and hot pressing. CoCrMo alloy substrates were obtained by casting and hot pressing. Substrates' microstructure was examined by the means of Optical Microscopy (OM) and by Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS). Hardness tests were performed in a microhardness indenter. The electrochemical behavior of substrates was investigated through potentiodynamic tests in a saline solution (8g NaCl/L). Substrates were bonded to dental porcelain and metal-porcelain bond strength was assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Fractured surfaces as well as undestroyed interface specimens were examined with Stereomicroscopy and SEM-EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The t-test (pmicrostructures whereas hot pressed specimens exhibited a typical globular microstructure with a second phase spread through the matrix. The hardness registered for hot pressed substrates was greater than that of cast specimens, 438±24HV/1 and 324±8HV/1, respectively. Hot pressed substrates showed better corrosion properties than cast ones, i.e. higher OCP; higher corrosion potential (E(corr)) and lower current densities (i(corr)). No significant difference was found (p<0.05) in metal-ceramic bond strength between cast (116.5±6.9 MPa) and hot pressed (114.2±11.9 MPa) substrates. The failure type analysis revealed an adhesive failure for all specimens. Hot pressed products arise as an alternative to cast products in dental prosthetics, as they impart enhanced mechanical and electrochemical properties to prostheses without compromising the metal-ceramic bond strength. Copyright © 2012 Elsevier Ltd. All rights reserved.

Wear characteristics of current aesthetic dental restorative CAD/CAM materials: two-body wear, gloss retention, roughness and Martens hardness.

Science.gov (United States)

Mörmann, Werner H; Stawarczyk, Bogna; Ender, Andreas; Sener, Beatrice; Attin, Thomas; Mehl, Albert

2013-04-01

This study determined the two-body wear and toothbrushing wear parameters, including gloss and roughness measurements and additionally Martens hardness, of nine aesthetic CAD/CAM materials, one direct resin-based nanocomposite plus that of human enamel as a control group. Two-body wear was investigated in a computer-controlled chewing simulator (1.2 million loadings, 49N at 1.7Hz; 3000 thermocycles 5/50°C). Each of the 11 groups consisted of 12 specimens and 12 enamel antagonists. Quantitative analysis of wear was carried out with a 3D-surface analyser. Gloss and roughness measurements were evaluated using a glossmeter and an inductive surface profilometer before and after abrasive toothbrushing of machine-polished specimens. Additionally Martens hardness was measured. Statistically significant differences were calculated with one-way ANOVA (analysis of variance). Statistically significant differences were found for two-body wear, gloss, surface roughness and hardness. Zirconium dioxide ceramics showed no material wear and low wear of the enamel antagonist. Two-body wear of CAD/CAM-silicate and -lithium disilicate ceramics, -hybrid ceramics and -nanocomposite as well as direct nanocomposite did not differ significantly from that of human enamel. Temporary polymers showed significantly higher material wear than permanent materials. Abrasive toothbrushing significantly reduced gloss and increased roughness of all materials except zirconium dioxide ceramics. Gloss retention was highest with zirconium dioxide ceramics, silicate ceramics, hybrid ceramics and nanocomposites. Temporary polymers showed least gloss retention. Martens hardness differed significantly among ceramics, between ceramics and composites, and between resin composites and acrylic block materials as well. All permanent aesthetic CAD/CAM block materials tested behave similarly or better with respect to two-body wear and toothbrushing wear than human enamel, which is not true for temporary polymer CAD

Ceramic capacitor exhibiting graceful failure by self-clearing, method for fabricating self-clearing capacitor

Science.gov (United States)

Kaufman, David Y [Chicago, IL; Saha, Sanjib [Santa Clara, CA

2006-08-29

A short-resistant capacitor comprises an electrically conductive planar support substrate having a first thickness, a ceramic film deposited over the support substrate, thereby defining a ceramic surface; and a metallic film deposited over the ceramic surface, said film having a second thickness which is less than the first thickness and which is between 0.01 and 0.1 microns.

Effect of light-curing method and indirect veneering materials on the Knoop hardness of a resin cement

Directory of Open Access Journals (Sweden)

Nelson Tetsu Iriyama

2009-06-01

Full Text Available This study evaluated the Knoop hardness of a dual-cured resin cement (Rely-X ARC activated solely by chemical reaction (control group or by chemical / physical mode, light-cured through a 1.5 mm thick ceramic (HeraCeram or composite (Artglass disc. Light curing was carried out using conventional halogen light (XL2500 for 40 s (QTH; light emitting diodes (Ultrablue Is for 40 s (LED; and Xenon plasma arc (Apollo 95E for 3 s (PAC. Bovine incisors had their buccal face flattened and hybridized. On this surface a rubber mold (5 mm in diameter and 1 mm in height was bulk filled with the resin cement. A polyester strip was seated for direct light curing or through the discs of veneering materials. After dry storage in the dark (24 h 37°C, the samples (n = 5 were sectioned for hardness (KHN measurements, taken in a microhardness tester (50 gF load 15 s. The data were statistically analyzed by ANOVA and Tukey's test (α = 0.05. The cement presented higher Knoop hardness values with Artglass for QTH and LED, compared to HeraCeram. The control group and the PAC/Artglass group showed lower hardness values compared to the groups light-cured with QTH and LED. PAC/HeraCeram resulted in the worst combination for cement hardness values.

Determining the Effect of Material Hardness During the Hard Turning of AISI4340 Steel

Science.gov (United States)

Kambagowni, Venkatasubbaiah; Chitla, Raju; Challa, Suresh

2018-05-01

In the present manufacturing industries hardened steels are most widely used in the applications like tool design and mould design. It enhances the application range of hard turning of hardened steels in manufacturing industries. This study discusses the impact of workpiece hardness, feed and depth of cut on Arithmetic mean roughness (Ra), root mean square roughness (Rq), mean depth of roughness (Rz) and total roughness (Rt) during the hard turning. Experiments have been planned according to the Box-Behnken design and conducted on hardened AISI4340 steel at 45, 50 and 55 HRC with wiper ceramic cutting inserts. Cutting speed is kept constant during this study. The analysis of variance was used to determine the effects of the machining parameters. 3-D response surface plots drawn based on RSM were utilized to set up the input-output relationships. The results indicated that the feed rate has the most significant parameter for Ra, Rq and Rz and hardness has the most critical parameter for the Rt. Further, hardness shows its influence over all the surface roughness characteristics.

Effects of Ti and TiC ceramic powder on laser-cladded Ti–6Al–4V in situ intermetallic composite

International Nuclear Information System (INIS)

Ochonogor, O.F.; Meacock, C.; Abdulwahab, M.; Pityana, S.; Popoola, A.P.I.

2012-01-01

Highlights: ► The wear resistance of the laser clad surfaces was enhanced significantly with fifteen-folds wear rate reduction. ► Micro-hardness of the clad zones indicated a significant improvement of over two-folds greater than the substrate. ► Microstructures showed fine crystal grains distribution of ceramic particles that formed interstitial carbides in the titanium matrix composites. - Abstract: Titanium metal matrix composite (MMCs) was developed on titanium alloy (Ti–6Al–4V) substrate with the aim of improving the hardness and wear properties by laser cladding technique using a Rofin Sinar 4 kW Nd: YAG laser. Wear investigations were carried out with the aid of three body abrasion tester. The resultant microstructure show homogeneous distribution of TiC particles free from cracks and pores. Multiple track deposited systems with 50% overlap revealed micro-hardness increase from 357.3 HV 0.1 for the substrate reaching a peak as high as 922.2 HV 0.1 for 60%Ti + 40%TiC and the least 665.3 HV 0.1 for 80%Ti + 20%TiC MMCs. The wear resistance of the materials improved significantly, indicating a fifteen-fold wear rate reduction due to the proper distribution of ceramic particles thereby forming interstitial carbides as revealed by the X-ray diffraction spectrum.

Effects of Ti and TiC ceramic powder on laser-cladded Ti-6Al-4V in situ intermetallic composite

Energy Technology Data Exchange (ETDEWEB)

Ochonogor, O.F. [Department of Chemical and Metallurgical Engineering, Faculty of Engineering and the Built Environment, Tshwane University of Technology, Pretoria, X680 0001 (South Africa); Meacock, C. [Council for Scientific and Industrial Research, National Laser Centre, Pretoria (South Africa); Abdulwahab, M. [Department of Chemical and Metallurgical Engineering, Faculty of Engineering and the Built Environment, Tshwane University of Technology, Pretoria, X680 0001 (South Africa); Pityana, S. [Department of Chemical and Metallurgical Engineering, Faculty of Engineering and the Built Environment, Tshwane University of Technology, Pretoria, X680 0001 (South Africa); Council for Scientific and Industrial Research, National Laser Centre, Pretoria (South Africa); Popoola, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical and Metallurgical Engineering, Faculty of Engineering and the Built Environment, Tshwane University of Technology, Pretoria, X680 0001 (South Africa)

2012-12-15

Highlights: Black-Right-Pointing-Pointer The wear resistance of the laser clad surfaces was enhanced significantly with fifteen-folds wear rate reduction. Black-Right-Pointing-Pointer Micro-hardness of the clad zones indicated a significant improvement of over two-folds greater than the substrate. Black-Right-Pointing-Pointer Microstructures showed fine crystal grains distribution of ceramic particles that formed interstitial carbides in the titanium matrix composites. - Abstract: Titanium metal matrix composite (MMCs) was developed on titanium alloy (Ti-6Al-4V) substrate with the aim of improving the hardness and wear properties by laser cladding technique using a Rofin Sinar 4 kW Nd: YAG laser. Wear investigations were carried out with the aid of three body abrasion tester. The resultant microstructure show homogeneous distribution of TiC particles free from cracks and pores. Multiple track deposited systems with 50% overlap revealed micro-hardness increase from 357.3 HV{sub 0.1}for the substrate reaching a peak as high as 922.2 HV{sub 0.1} for 60%Ti + 40%TiC and the least 665.3 HV{sub 0.1} for 80%Ti + 20%TiC MMCs. The wear resistance of the materials improved significantly, indicating a fifteen-fold wear rate reduction due to the proper distribution of ceramic particles thereby forming interstitial carbides as revealed by the X-ray diffraction spectrum.

High temperature strengthening of zirconium-toughened ceramics

International Nuclear Information System (INIS)

Claussen, N.

1986-01-01

Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

Development of the mitigation method for carbon steel corrosion with ceramics in PWR secondary system

International Nuclear Information System (INIS)

Okamura, Masato; Shibasaki, Osamu; Miyazaki, Toyoaki; Kaneko, Tetsuji

2012-09-01

To verify the effect of depositing ceramic (TiO 2 , La 2 O 3 , and Y 2 O 3 ) on carbon steel to mitigate corrosion, corrosion tests were conducted under simulated chemistry conditions in a PWR secondary system. Test specimens (STPT410) were prepared with and without deposited ceramics. The ceramics were deposited on the specimens under high-temperature and high-pressure water conditions. Corrosion tests were conducted under high pH conditions (9.8) with a flow rate of 1.0-4.7 m/s at 185 deg. C for 200 hours. At a flow rate of 1.0 m/s, the amount of corrosion of the specimens with the ceramics was less than half of that of the specimens without the ceramics. As the flow rate increased, the amount of corrosion increased. However, even at a flow rate of 4.7 m/s, the amount of corrosion was reduced by approximately 30% by depositing the ceramics. After the corrosion tests, the surfaces of the specimens were analyzed with SEM and XRD. When the deposited ceramic was TiO 2 , the surface was densely covered with fine particles (less than 1 μm). From XRD analysis, these particles were identified as ilmenite (FeTiO 3 ). We consider that ilmenite may play an important role in mitigating the corrosion of carbon steel. (authors)

Determination of temperature dependence of piezoelectric coefficients matrix of lead zirconate titanate ceramics by quasi-static and resonance method

International Nuclear Information System (INIS)

Li Fei; Xu Zhuo; Wei Xiaoyong; Yao Xi

2009-01-01

The piezoelectric coefficients (d 33 , -d 31 , d 15 , g 33 , -g 31 , g 15 ) of soft and hard lead zirconate titanate ceramics were measured by the quasi-static and resonance methods, at temperatures from 20 to 300 0 C. The results showed that the piezoelectric coefficients d 33 , -d 31 and d 15 obtained by these two methods increased with increasing temperature for both hard and soft PZT ceramics, while the piezoelectric coefficients g 33 , -g 31 and g 15 decreased with increasing temperature for both hard and soft PZT ceramics. In this paper, the observed results were also discussed in terms of intrinsic and extrinsic contributions to piezoelectric response.

Electrophoretic deposition of 9-YSZ solid electrolyte on Ni- YSZ composite

International Nuclear Information System (INIS)

Santos, F.S.; Yoshito, W.K.; Lazar, D.R.R.; Ussui, V.

2010-01-01

9-YSZ ceramic and Ni-YSZ metal/ceramic composite are the more commonly used materials for the fabrication of solid oxide fuel cell electrolyte and anode, respectively. The main challenges for these applications are the forming of both materials as superposed double thin layers. In the present work ceramic powder of 9- YSZ was synthesized by a coprecipitation technique and the Ni O-YSZ composite by a combustion technique. The later was formed by uniaxial pressing as cylindrical pellets of 15 mm diameter. Thin ceramic layers of 9-YSZ were deposited on composite pellets from a suspension with 10% solid content by an Electrophoretic Deposition technique. Applied voltage varied in the range of 30 to 200 V and deposition time from 15 to 90 seconds, evaluating the deposited mass, porosity on the interface and adhesion of layers. Resulted ceramics were characterized by X-ray diffraction and were observed in a scanning electron microscope. Results showed that deposited layers are thin (∼20μm), dense and have good adhesion on the surface of composite substrate. (author)

Induction surface hardening of hard coated steels

DEFF Research Database (Denmark)

Pantleon, Karen; Kessler, Olaf; Hoffmann, Franz

1999-01-01

The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD-process is......The deposition of hard coatings with CVD-processes is commonly used to improve the wear resistance e.g. of tool steels in forming. The advantages of CVD are undisputed (high deposition rates with simple equipment, excellent coating properties). Nevertheless, the disadvantage of the CVD...

Consolidation treatments applied to ceramic tiles: are they homogeneous?

International Nuclear Information System (INIS)

Costa, D.; Leal, A.S.; Mimoso, J.M; Pereira, S.M.R.

2017-01-01

The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin) were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression), creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved. [es

Consolidation treatments applied to ceramic tiles: are they homogeneous?

Directory of Open Access Journals (Sweden)

D. Costa

2017-01-01

Full Text Available The mass consolidation treatment of azulejos is necessary when ceramic biscuits show signs of disaggregation. Such treatment is often used as a complementary conservation technique to the reestablishment of weakened glaze-ceramic bonds. In this research, two commonly used consolidants (ethyl silicate and acrylic resin were tested on artisanal ceramic tiles via mass consolidation and the resulting impregnation profiles were evaluated. The results indicated that after consolidation, hard zones frequently formed due to localized consolidant concentration after the polymerization and curing processes. These inhomogeneous hard zones subsequently influenced the results obtained through conventional mechanical strength testing (i.e. flexural and compression, creating a false impression of success. This research demonstrated that by using the Drilling Resistance Measuring System, impregnation characteristics such as penetration depth and distribution of consolidant could be observed that otherwise could not be discerned through the more common testing methods. As such, a more extensive evaluation of consolidation effects was achieved.

Laboratory Deposition Apparatus to Study the Effects of Wax Deposition on Pipe Magnetic Field Leakage Signals

Directory of Open Access Journals (Sweden)

Karim Mohd Fauzi Abd

2014-07-01

Full Text Available Accurate technique for wax deposition detection and severity measurement on cold pipe wall is important for pipeline cleaning program. Usually these techniques are validated by conventional techniques on laboratory scale wax deposition flow loop. However conventional techniques inherent limitations and it is difficult to reproduce a predetermine wax deposit profile and hardness at designated location in flow loop. An alternative wax deposition system which integrates modified pour casting method and cold finger method is presented. This system is suitable to reproduce high volume of medium hard wax deposit in pipe with better control of wax deposit profile and hardness.

Study on effect of plasma surface treatments for diamond deposition by DC arc plasmatron.

Science.gov (United States)

Kang, In-Je; Joa, Sang-Beom; Lee, Heon-Ju

2013-11-01

To improve the thermal conductivity and wear resistance of ceramic materials in the field of renewable energy technologies, diamond coating by plasma processing has been carried out in recent years. This study's goal is to improve diamond deposition on Al2O3 ceramic substrates by plasma surface treatments. Before diamond deposition was carried out in a vacuum, plasma surface treatments using Ar gas were conducted to improve conditions for deposition. We also conducted plasma processing for diamond deposition on Al2O3 ceramic substrates using a DC arc Plasmatron. The Al2O3 ceramic substrates with diamond film (5 x 15 mm2), were investigated by SEM (Scanning Electron Microscopy), AFM (Atomic Force Microscopy) and XRD (X-ray Diffractometer). Then, the C-H stretching of synthetic diamond films by FTIR (Fourier Transform Infrared Spectroscopy) was studied. We identified nanocrystalline diamond films on the Al2O3 ceramic substrates. The results showed us that the deposition rate of diamond films was 2.3 microm/h after plasma surface treatments. Comparing the above result with untreated ceramic substrates, the deposition rate improved with the surface roughness of the deposited diamond films.

Fabrication and characterisation of a novel biomimetic anisotropic ceramic/polymer-infiltrated composite material.

Science.gov (United States)

Al-Jawoosh, Sara; Ireland, Anthony; Su, Bo

2018-04-10

To fabricate and characterise a novel biomimetic composite material consisting of aligned porous ceramic preforms infiltrated with polymer. Freeze-casting was used to fabricate and control the microstructure and porosity of ceramic preforms, which were subsequently infiltrated with 40-50% by volume UDMA-TEGDMA polymer. The composite materials were then subjected to characterisation, namely density, compression, three-point bend, hardness and fracture toughness testing. Samples were also subjected to scanning electron microscopy and computerised tomography (Micro-CT). Three-dimensional aligned honeycomb-like ceramic structures were produced and full interpenetration of the polymer phase was observed using micro-CT. Depending on the volume fraction of the ceramic preform, the density of the final composite ranged from 2.92 to 3.36g/cm 3 , compressive strength ranged from 206.26 to 253.97MPa, flexural strength from 97.73 to 145.65MPa, hardness ranged from 1.46 to 1.62GPa, and fracture toughness from 3.91 to 4.86MPam 1/2 . Freeze-casting provides a novel method to engineer composite materials with a unique aligned honeycomb-like interpenetrating structure, consisting of two continuous phases, inorganic and organic. There was a correlation between the ceramic fraction and the subsequent, density, strength, hardness and fracture toughness of the composite material. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.

Porous ceramic scaffolds with complex architectures

Science.gov (United States)

Munch, E.; Franco, J.; Deville, S.; Hunger, P.; Saiz, E.; Tomsia, A. P.

2008-06-01

This work compares two novel techniques for the fabrication of ceramic scaffolds for bone tissue engineering with complex porosity: robocasting and freeze casting. Both techniques are based on the preparation of concentrated ceramic suspensions with suitable properties for the process. In robocasting, the computer-guided deposition of the suspensions is used to build porous materials with designed three dimensional geometries and microstructures. Freeze casting uses ice crystals as a template to form porous lamellar ceramic materials. Preliminary results on the compressive strengths of the materials are also reported.

Microstructural properties of BaTiO{sub 3} ceramics and thin films

Energy Technology Data Exchange (ETDEWEB)

Fundora C, A.; Portelles, J.J.; Siqueiros, J.M. [Posgrado en Fisica de Materiales, Centro de Investigacion Cientifica y de Educacion Superior de Ensenada. Apartado Postal 2861, 22800 Ensenada, Baja California (Mexico)

2000-07-01

A microstructural study of BaTiO{sub 3} ceramics obtained by the conventional ceramic method is presented. Targets were produced to grow BaTiO{sub 3} thin films by pulsed laser deposition on Pt/Ti/Si (100) substrates. X-ray diffraction, Auger Electron Spectroscopy, X-ray Photon Spectroscopy and Scanning Electron Microscopy were used to study the properties of the BaTiO{sub 3} ceramic samples and thin films, as deposited and after an annealing process. (Author)

Electrochemical promotion of propane oxidation on Pt deposited on a dense β"-Al2O3 ceramic Ag+ conductor

Directory of Open Access Journals (Sweden)

Michail eTsampas

2013-08-01

Full Text Available A new kind of electrochemical catalyst based on a Pt porous catalyst film deposited on a β"-Al2O3 ceramic Ag+ conductor was developed and evaluated during propane oxidation. It was observed that upon anodic polarization, the rate of propane combustion was significantly electropromoted up to 400%. Moreover, for the first time, exponential increase of the catalytic rate was evidenced during galvanostatic transient experiment in excellent agreement with EPOC equation.

Effects of single pulse energy on the properties of ceramic coating prepared by micro-arc oxidation on Ti alloy

Energy Technology Data Exchange (ETDEWEB)

Wang, Jun-Hua [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471023 (China); Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Wang, Jin [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipments and Control, Beijing 100084 (China); Lu, Yan [School of Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471023 (China); Du, Mao-Hua [Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming 650500 (China); Han, Fu-Zhu, E-mail: hanfuzhu@mail.tsinghua.edu.cn [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipments and Control, Beijing 100084 (China)

2015-01-01

Highlights: • Single pulse energy remarkably influences the properties of ceramic coating prepared by MAO on Ti alloy. • The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. • The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. • Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. • The effects of single pulse energy on the micro-hardness and phase composition of ceramic coating are not as evident as those of frequency and duty cycle. - Abstract: The effects of single pulse energy on the properties of ceramic coating fabricated on a Ti–6Al–4V alloy via micro-arc oxidation (MAO) in aqueous solutions containing aluminate, phosphate, and some additives are investigated. The thickness, micro-hardness, surface and cross-sectional morphology, surface roughness, and compositions of the ceramic coating are studied using eddy current thickness meter, micro-hardness tester, JB-4C Precision Surface roughness meter, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Single pulse energy remarkably influences the ceramic coating properties. The accumulative time of impulse width is an important parameter in the scientific and rational measurement of the film forming law of ceramic coating. The ceramic coating thickness approximately linearly increases with the cumulative time of impulse width. Larger impulse width resulted in higher single pulse energy, film forming rates and thicker ceramic coating thickness. The sizes of oxide particles, micro-pores and micro-cracks slightly increase with impulse width and single pulse energy. The main surface conversion products generated during MAO process in aqueous solutions containing aluminate are rutile TiO{sub 2}, anatase TiO{sub 2}, and a large amount of Al{sub 2}TiO{sub 5}. The effects of

Fiscal 1997 achievement report. Research and development of synergy ceramics; 1997 nendo synergy ceramics no kenkyu kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Research and development is conducted on two subjects, that is, 1) hyper organized structure control technology and 2) structural element control technology. In addition, joint research and development is conducted on the creation of new materials by hyper organized structure controlling, hyper organized structure controlling for ceramics by a structurization reaction process, designing of precursors to ceramics, and the hyper organized structure control for ceramics by nanostructure process control. The joint research and development endeavors further deal with re-entrusted projects which involve researches on sintered structure control by powdery particulate structure control; dynamic process of synergy ceramics; oxynitride liquids, glasses, and glass-ceramics; and multifunctional ceramic laminates for engineering applications. Under subject 1), researches are made on the development of precursors into ceramics by utilizing chemical reactions of organic metal compounds, and analyses are conducted into the effects, exerted by the molecular structures of precursors and the conditions of a reaction for their development into ceramics, on the microstructures and various properties of the ceramics to be composed. Under subject 2), high strength, great hardness, and high resistance to wear are realized by allowing the precipitation of nano-particulates in crystals of a fine and very compact sintered body of alumina. (NEDO)

Sealing of hard CrN and DLC coatings with atomic layer deposition.

Science.gov (United States)

Härkönen, Emma; Kolev, Ivan; Díaz, Belén; Swiatowska, Jolanta; Maurice, Vincent; Seyeux, Antoine; Marcus, Philippe; Fenker, Martin; Toth, Lajos; Radnoczi, György; Vehkamäki, Marko; Ritala, Mikko

2014-02-12

Atomic layer deposition (ALD) is a thin film deposition technique that is based on alternating and saturating surface reactions of two or more gaseous precursors. The excellent conformality of ALD thin films can be exploited for sealing defects in coatings made by other techniques. Here the corrosion protection properties of hard CrN and diamond-like carbon (DLC) coatings on low alloy steel were improved by ALD sealing with 50 nm thick layers consisting of Al2O3 and Ta2O5 nanolaminates or mixtures. In cross sectional images the ALD layers were found to follow the surface morphology of the CrN coatings uniformly. Furthermore, ALD growth into the pinholes of the CrN coating was verified. In electrochemical measurements the ALD sealing was found to decrease the current density of the CrN coated steel by over 2 orders of magnitude. The neutral salt spray (NSS) durability was also improved: on the best samples the appearance of corrosion spots was delayed from 2 to 168 h. On DLC coatings the adhesion of the ALD sealing layers was weaker, but still clear improvement in NSS durability was achieved indicating sealing of the pinholes.

Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

International Nuclear Information System (INIS)

Han, Byoung Sung; Choi, Shung Shaon

1993-01-01

Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

Deposition and characterisation of multilayer hard coatings. Ti/TiNδ/TiCxNy/(TiC) a-C:H/(Ti) a-C:H

International Nuclear Information System (INIS)

Burinprakhon, T.

2001-02-01

Multilayer hard coatings containing Ti, TiNδ, TiC x N y , (TiC m ) a-C:H, (TiC n ) a-C:H, and (Ti) a-C:H were deposited on commercially pure titanium substrates by using an asymmetric bipolar pulsed-dc reactive magnetron sputtering of a titanium target, with Ar, Ar+N 2 , Ar+N 2 +CH 4 , and Ar+CH 4 gas mixtures. The microstructures, elemental compositions and bonding states of the interlayers and the coating surfaces were studied by using cross-sectional transmission electron microscopy (XTEM), electron energy loss spectroscopy (EELS), X-ray diffraction (XRD), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). The microstructure development of the multilayer coating was strongly influenced by target poisoning. As a result of the complete poisoning of the titanium target during the deposition of TiNδ and TiC x N y interlayers, the a-C:H interlayers containing graded titanium and nitrogen contents were found to develop successively to the TiC x N y interlayer without the formation of near-stoichiometric TiC. The (TiC m ) a-C:H interlayer consisted of nano-particles of distorted fcc crystal structure embedded in the a-C:H matrix. The (TiC n ) a-C:H and (Ti) a-C:H top layers were found to be a-C:H matrix without nano-particles. In the (Ti) a-C:H top layer there was no measurable amount of Ti observed, regardless of the variation of CH 4 concentration between 37.5 and 60 % flow rate in Ar+-CH4 gas mixture. The top layer (Ti) a-C:H was found to contain approximately 10 atomic % nitrogen, due to N 2 contamination during deposition caused by low conductance of N 2 through the nominally closed valve of the mass flow controller. The change of the CH 4 concentration during deposition of the top layer (Ti) a-C:H, however, showed a strong influence on the hydrogen content. The comparison of the fluorescence background of the Raman spectra revealed that hydrogen-less (Ti) a-C:H was deposited at a CH 4 concentration of less than 50 % flow rate in Ar. The hardness

Highly Damping Hard Coatings for Protection of Titanium Blades

National Research Council Canada - National Science Library

Movchan, Boris A; Ustinov, Anatolii I

2005-01-01

Sn-Cr-MgO system is used as an example to show the basic capability to produce by EBPVD protective metal-ceramic coatings with a high adhesion strength, high values of hardness and damping capacity...

Hard coatings

International Nuclear Information System (INIS)

Dan, J.P.; Boving, H.J.; Hintermann, H.E.

1993-01-01

Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)

Cordierite Glass-Ceramics for Dielectric Materials

International Nuclear Information System (INIS)

Siti Mazatul Azwa Saiyed Mohd Nurddin; Selamat, Malek; Ismail, Abdullah

2007-01-01

The objective of this project is to examine the potential of using Malaysian silica sand deposit as SiO2 raw material in producing cordierite glass-ceramics (2MgO-2Al2O3-5SiO2) for dielectric materials. Upgraded silica sands from Terengganu and ex-mining land in Perak were used in the test-works. The glass batch of the present work has a composition of 45.00% SiO2, 24.00% Al2O3, 15.00% MgO and 8.50% TiO2 as nucleation agent. From the differential thermal analysis results, the crystallization temperature was found to start around 900 deg. C. The glass samples were heat-treated at 900 deg. C and 1000 deg. C. The X-ray diffraction analysis (XRD) results showed glass-ceramics from Terengganu samples containing mainly cordierite and minor β-quartz crystals. However, glass-ceramics from ex-mining land samples contained mainly α-quartz and minor cordierite crystals. Glass-ceramics with different crystal phases exhibit different mechanical, dielectric and thermal properties. Based on the test works, both silica sand deposits, can be potentially used to produce dielectric material component

Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

International Nuclear Information System (INIS)

Walkowicz, J; Zavaleyev, V; Dobruchowska, E; Murzynski, D; Donkov, N; Zykova, A; Safonov, V; Yakovin, S

2016-01-01

Ceramic oxide ZrO 2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO 2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates. (paper)

Development of Ceramic Coating on Metal Substrate using Industrial Waste and Ore Minerals

Science.gov (United States)

Bhuyan, S. K.; Thiyagarajan, T. K.; Mishra, S. C.

2017-02-01

The technological advancement in modern era has a boon for enlightening human life; but also is a bane to produce a huge amount of (industrial) wastes, which is of great concern for utilization and not to create environmental threats viz. polution etc. In the present piece of research work, attempts have been made to utilize fly ash (wastes of thermal power plants) and along with alumina bearing ore i.e. bauxite, for developing plasma spray ceramic coatings on metals. Fly ash and with 10 and 20% bauxite addition is used to deposit plasma spray coatings on a metal substrate. The surface morphology of the coatings deposited at different power levels of plasma spraying investigated through SEM and EDS analysis. The coating thickness is measured. The porosity levels of the coatings are evaluated. The coating hardness isalso measured. This piece of research work will be beneficial for future development and use of industrial waste and ore minerals for high-valued applications.

Electrophoretic deposition of mesoporous bioactive glass on glass-ceramic foam scaffolds for bone tissue engineering.

Science.gov (United States)

Fiorilli, Sonia; Baino, Francesco; Cauda, Valentina; Crepaldi, Marco; Vitale-Brovarone, Chiara; Demarchi, Danilo; Onida, Barbara

2015-01-01

In this work, the coating of 3-D foam-like glass-ceramic scaffolds with a bioactive mesoporous glass (MBG) was investigated. The starting scaffolds, based on a non-commercial silicate glass, were fabricated by the polymer sponge replica technique followed by sintering; then, electrophoretic deposition (EPD) was applied to deposit a MBG layer on the scaffold struts. EPD was also compared with other techniques (dipping and direct in situ gelation) and it was shown to lead to the most promising results. The scaffold pore structure was maintained after the MBG coating by EPD, as assessed by SEM and micro-CT. In vitro bioactivity of the scaffolds was assessed by immersion in simulated body fluid and subsequent evaluation of hydroxyapatite (HA) formation. The deposition of a MBG coating can be a smart strategy to impart bioactive properties to the scaffold, allowing the formation of nano-structured HA agglomerates within 48 h from immersion, which does not occur on uncoated scaffold surfaces. The mechanical properties of the scaffold do not vary after the EPD (compressive strength ~19 MPa, fracture energy ~1.2 × 10(6) J m(-3)) and suggest the suitability of the prepared highly bioactive constructs as bone tissue engineering implants for load-bearing applications.

Initiative hard coal; Initiative Steinkohle

Energy Technology Data Exchange (ETDEWEB)

Leonhardt, J.

2007-08-02

In order to decrease the import dependence of hard coal in the European Union, the author has submitted suggestions to the director of conventional sources of energy (directorate general for energy and transport) of the European community, which found a positive resonance. These suggestions are summarized in an elaboration 'Initiative Hard Coal'. After clarifying the starting situation and defining the target the presupposition for a better use of hard coal deposits as raw material in the European Union are pointed out. On that basis concrete suggestions for measures are made. Apart from the conditions of the deposits it concerns thereby also new mining techniques and mining-economical developments, connected with tasks for the mining-machine industry. (orig.)

Tribological and Wear Performance of Nanocomposite PVD Hard Coatings Deposited on Aluminum Die Casting Tool

Directory of Open Access Journals (Sweden)

Jose Mario Paiva

2018-02-01

Full Text Available In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,AlN deposited by physical vapor deposition (PVD have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocomposite AlTiN and AlCrN coatings with different structures were evaluated. These coatings were deposited on aluminum die casting mold tool substrates (AISI H13 hot work steel by PVD using pulsed cathodic arc evaporation, equipped with three lateral arc-rotating cathodes (LARC and one central rotating cathode (CERC. The research was performed in two stages: in the first stage, the outlined coatings were characterized regarding their chemical composition, morphology, and structure using glow discharge optical emission spectroscopy (GDOES, scanning electron microscopy (SEM, and X-ray diffraction (XRD, respectively. Surface morphology and mechanical properties were evaluated by atomic force microscopy (AFM and nanoindentation. The coating adhesion was studied using Mersedes test and scratch testing. During the second stage, industrial tests were carried out for coated die casting molds. In parallel, tribological tests were also performed in order to determine if a correlation between laboratory and industrial tests can be drawn. All of the results were compared with a benchmark monolayer AlCrN coating. The data obtained show that the best performance was achieved for the AlCrN/Si3N4 nanocomposite coating that displays an optimum combination of hardness, adhesion, soldering behavior, oxidation resistance, and stress state. These characteristics are essential for improving the die mold service life. Therefore, this coating emerges as a novelty to be used to protect aluminum die casting molds.

Tribological and Wear Performance of Nanocomposite PVD Hard Coatings Deposited on Aluminum Die Casting Tool.

Science.gov (United States)

Paiva, Jose Mario; Fox-Rabinovich, German; Locks Junior, Edinei; Stolf, Pietro; Seid Ahmed, Yassmin; Matos Martins, Marcelo; Bork, Carlos; Veldhuis, Stephen

2018-02-28

In the aluminum die casting process, erosion, corrosion, soldering, and die sticking have a significant influence on tool life and product quality. A number of coatings such as TiN, CrN, and (Cr,Al)N deposited by physical vapor deposition (PVD) have been employed to act as protective coatings due to their high hardness and chemical stability. In this study, the wear performance of two nanocomposite AlTiN and AlCrN coatings with different structures were evaluated. These coatings were deposited on aluminum die casting mold tool substrates (AISI H13 hot work steel) by PVD using pulsed cathodic arc evaporation, equipped with three lateral arc-rotating cathodes (LARC) and one central rotating cathode (CERC). The research was performed in two stages: in the first stage, the outlined coatings were characterized regarding their chemical composition, morphology, and structure using glow discharge optical emission spectroscopy (GDOES), scanning electron microscopy (SEM), and X-ray diffraction (XRD), respectively. Surface morphology and mechanical properties were evaluated by atomic force microscopy (AFM) and nanoindentation. The coating adhesion was studied using Mersedes test and scratch testing. During the second stage, industrial tests were carried out for coated die casting molds. In parallel, tribological tests were also performed in order to determine if a correlation between laboratory and industrial tests can be drawn. All of the results were compared with a benchmark monolayer AlCrN coating. The data obtained show that the best performance was achieved for the AlCrN/Si₃N₄ nanocomposite coating that displays an optimum combination of hardness, adhesion, soldering behavior, oxidation resistance, and stress state. These characteristics are essential for improving the die mold service life. Therefore, this coating emerges as a novelty to be used to protect aluminum die casting molds.

Microstructural Design for Tough Ceramics

Science.gov (United States)

1994-10-01

or Rockwell cones) where the contact pressure (i.e. the ’hardness’) is effectively independent of load (Sperisen, Carry and Mocellin 1986, Makino...148. RrrcHM, R. 0., 1988, Mater. Sci. Engng, A, 103, 15. SPERmEN, T., CARRY, C., and MOCELLIN , A, 1986, Fracture Mechanics of Ceramics, Vol. 8, edited

Potential assisted fabrication of metal-ceramic composite coatings

International Nuclear Information System (INIS)

Knote, A.; Schindler, U.; Krueger, H.G.; Kern, H.

2003-01-01

A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

The characterization of an oxide interfacial coating for ceramic matrix composites

International Nuclear Information System (INIS)

Coons, Timothy P.; Reutenauer, Justin W.; Mercado, Andrew; Kmetz, Michael A.; Suib, Steven L.

2013-01-01

This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon ™ , Hi-Nicalon ™ , and Hi-Nicalon ™ Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO 2 coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO 2 duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon ™ Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

Ceramics as nuclear reactor fuels

International Nuclear Information System (INIS)

Reeve, K.D.

1975-01-01

Ceramics are widely accepted as nuclear reactor fuel materials, for both metal clad ceramic and all-ceramic fuel designs. Metal clad UO 2 is used commercially in large tonnages in five different power reactor designs. UO 2 pellets are made by familiar ceramic techniques but in a reactor they undergo complex thermal and chemical changes which must be thoroughly understood. Metal clad uranium-plutonium dioxide is used in present day fast breeder reactors, but may eventually be replaced by uranium-plutonium carbide or nitride. All-ceramic fuels, which are necessary for reactors operating above about 750 0 C, must incorporate one or more fission product retentive ceramic coatings. BeO-coated BeO matrix dispersion fuels and silicate glaze coated UO 2 -SiO 2 have been studied for specialised applications, but the only commercial high temperature fuel is based on graphite in which small fuel particles, each coated with vapour deposited carbon and silicon carbide, are dispersed. Ceramists have much to contribute to many aspects of fuel science and technology. (author)

Method for Waterproofing Ceramic Materials

Science.gov (United States)

Cagliostro, Domenick E. (Inventor); Hsu, Ming-Ta S. (Inventor)

1998-01-01

Hygroscopic ceramic materials which are difficult to waterproof with a silane, substituted silane or silazane waterproofing agent, such as an alumina containing fibrous, flexible and porous, fibrous ceramic insulation used on a reentry space vehicle, are rendered easy to waterproof if the interior porous surface of the ceramic is first coated with a thin coating of silica. The silica coating is achieved by coating the interior surface of the ceramic with a silica precursor converting the precursor to silica either in-situ or by oxidative pyrolysis and then applying the waterproofing agent to the silica coated ceramic. The silica precursor comprises almost any suitable silicon containing material such as a silane, silicone, siloxane, silazane and the like applied by solution, vapor deposition and the like. If the waterproofing is removed by e.g., burning, the silica remains and the ceramic is easily rewaterproofed. An alumina containing TABI insulation which absorbs more that five times its weight of water, absorbs less than 10 wt. % water after being waterproofed according to the method of the invention.

In-situ structural investigations of ferroelasticity in soft and hard rhombohedral and tetragonal PZT

Energy Technology Data Exchange (ETDEWEB)

Morozov, Maxim I., E-mail: maximm@alumni.ntnu.no; Einarsrud, Mari-Ann; Tolchard, Julian R.; Grande, Tor [Department of Materials Science and Engineering, Norwegian University of Science and Technology, NO-7491 Trondheim (Norway); Geiger, Philipp T.; Webber, Kyle G. [Department of Materials Science, Friedrich-Alexander-Universität Erlangen-Nürnberg, 91058 Erlangen (Germany); Damjanovic, Dragan [Ceramics Laboratory, Swiss Federal Institute of Technology in Lausanne-EPFL, 1015 Lausanne (Switzerland)

2015-10-28

Despite the technological importance of hard and soft PZT, Pb(Zr,Ti)O{sub 3}, ceramics, the mechanisms of ferroelectric hardening and softening remain widely discussed in the literature. The hardening and softening phenomena have traditionally been investigated in relation with dielectric manifestations such as aging of the dielectric susceptibility and constriction of the polarization-electric field hysteresis loop. Here, we present a systematic investigation of the ferroelectric and ferroelastic properties of soft and hard PZT in both the tetragonal and rhombohedral phases. A particular focus has been devoted to ferroelastic domain switching by characterizing the macroscopic mechanical constitutive behavior and in-situ synchrotron X-ray diffraction during compression. It is demonstrated that variation of the ordering state of point defects in PZT ceramics affects the switching behavior of both ferroelectric and ferroelastic domains under mechanical or electrical fields. Softening of the mechanical and electrical properties of originally hard PZT ceramics was conferred by quenching the materials from above the Curie temperature. The present findings are discussed with respect to the current understanding of hardening-softening transitions in ferroelectric materials.

Ceramic fiber reinforced glass-ceramic matrix composite

Science.gov (United States)

Bansal, Narottam P. (Inventor)

1993-01-01

A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.

Finite element modeling of deposition of ceramic material during SLM additive manufacturing

Directory of Open Access Journals (Sweden)

Chen Qiang

2016-01-01

Full Text Available A three dimensional model for material deposition in Selective Laser Melting (SLM with application to Al2O3-ZrO2 eutectic ceramic is presented. As the material is transparent to laser, dopants are added to increase the heat absorption efficiency. Based on Beer-Lambert law, a volumetric heat source model taking into account the material absorption is derived. The Level Set method with multiphase homogenization is used to track the shape of deposed bead and the thermodynamic is coupled to calculate the melting-solidification path. The shrinkage during consolidation from powder to compact medium is modeled by a compressible Newtonian constitutive law. A semi-implicit formulation of surface tension is used, which permits a stable resolution to capture the gas-liquid interface. The formation of droplets is obtained and slight waves of melt pool are observed. The influence of different process parameters on temperature distribution, melt pool profiles and bead shapes is discussed.

Effects of Ceramic Density and Sintering Temperature on the Mechanical Properties of a Novel Polymer-Infiltrated Ceramic-Network Zirconia Dental Restorative (Filling) Material.

Science.gov (United States)

Li, Weiyan; Sun, Jian

2018-05-10

BACKGROUND Polymer-infiltrated ceramic-network (PICN) dental material is a new and practical development in orthodontics. Sintering is the process of forming a stable solid mass from a powder by heating without melting. The aim of this study was to evaluate the effects of sintering temperature on the mechanical properties of a PICN zirconia dental material. MATERIAL AND METHODS A dense zirconia ceramic and four PICN zirconia dental materials, with varying porosities, were sintered at three different temperatures; 12 PICN zirconia dental materials based on these porous ceramics were prepared, as well as a pure polymer. After the specimen preparation, flexural strength and elastic modulus values were measured using the three-point bending test, and fracture toughness were determined by the single-edge notched beam (SENB) method. The Vickers hardness test method was used with an indentation strength (IS) test. Scanning electron microscopy (SEM) was used to examine the microstructure of the ceramic surface and the fracture surface. RESULTS Mechanical properties of the PICN dental materials, including flexural strength, elastic modulus, fracture toughness, and hardness, were more similar to the properties of natural teeth when compared with traditional dental ceramic materials, and were affected by the density and sintering temperature. SEM showed that the porous ceramic network became cohesive and that the length of cracks in the PICN dental material was reduced. CONCLUSIONS PICN zirconia dental materials were characterized by similar mechanical properties to natural dental tissues, but further studies are required continue to improve the similarities with natural human enamel and dentin.

Production of hard hydrophilic Ni-B coatings on hydrophobic Ni-Ti and Ti-6Al-4V alloys by electroless deposition

Energy Technology Data Exchange (ETDEWEB)

Buelbuel, Ferhat; Karabudak, Filiz; Yesildal, Ruhi [Ataturk Univ., Erzurum (Turkey). Mechanical Engineering Dept.

2017-07-01

This paper is mainly focused on the wetting state of liquid droplets on Ni-Ti and Ti-6Al-4V hierarchical structured hydrophobic surfaces in micro/nanoscale. Electroless Ni-B deposition as a surface coating treatment has recently drawn considerable attention of researchers owing to remarkable advantages when compared with other techniques such as low price, conformal ability to coat substrates, good bath stability and relatively easier plating process control. The Ni-Ti and Ti-6Al-4V substrates were plated by electroless Ni-B plating process. The coated films were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness testing and static contact angle measurement. Results obtained from the analyses show that electroless Ni-B deposition may improve the hardness and wettability of the Ni-Ti and Ti-6Al-4V alloy surfaces.

Abrasiveness and hardness of rocks of Cretaceous deposits of Chechen-Ingushetiya. Ob abrazivnosti i tverdosti gornykh porod melovykh otlozhenii Checheno-Ingushetii

Energy Technology Data Exchange (ETDEWEB)

Trofimenko, Yu.P.

1981-01-01

Presented are results of studies of the abrasiveness and hardness of core material taken from Upper Cretaceous deposits in the process of drilling deep boreholes in the areas of Chechen-Ingushetiya. Based on the studies it is established that the abrasiveness of rock is mainly influenced by the coarseness of the mineral grains in the rock, their mineralogical composition, and the composition of the cement. Given is a system of clasification of the investigated core material with respect to abrasiveness and hardness.

Development of iron oxide and titania treated fly ash based ceramic and its bioactivity

Energy Technology Data Exchange (ETDEWEB)

Sultana, Parveen [Physics Department, Jadavpur University, Kolkata-700 032 (India); Das, Sukhen, E-mail: das_sukhen@yahoo.com [Physics Department, Jadavpur University, Kolkata-700 032 (India); Bhattacharya, Alakananda [Physics Department, West Bengal State University, Barasat (India); Basu, Ruma [Physics Department, Jogamaya Devi College, Kolkata-700026 (India); Nandy, Papiya [Centre for Interdisciplinary Research and Education, Kolkata-700 068 (India)

2012-08-01

The increasing accumulation of fly ash from thermal power plants poses a major problem to the environment. The present work reflects the novel utilization of this profusely available industrial waste in the form of an antibacterial hard ceramic material by treating fly ash with ferric oxide (Fe{sub 2}O{sub 3}) and titania (TiO{sub 2}) during sintering process at 1600 Degree-Sign C. The developed material shows more than 90% bacterial reduction against both Gram-positive and Gram-negative bacteria. The mechanism of their antibacterial action was studied by transmission electron microscopy (TEM) image analysis of the bacterial cross-section. The developed ceramic material acquires hardness due to the enhancement of the natural mullite content in the matrix. The mullite content and the crystallinity of mullite have shown their increasing trend with increasing concentration of the metal oxide during sintering process. A maximum of {approx} 37% increase in mullite was obtained for 7% w/w Fe{sub 2}O{sub 3} and TiO{sub 2}. Metal oxide lowered the activation energy of the reaction and enhanced the reaction rate of alumina (Al{sub 2}O{sub 3})-silica (SiO{sub 2}) to form mullite which increases the hardness. The study highlights novel utilization of fly ash as a hard ceramic antibacterial product (bioceramics) for both structural and hygiene applications in an eco-friendly way. - Highlights: Black-Right-Pointing-Pointer A novel antibacterial hard ceramic material by treating fly ash with metal oxide. Black-Right-Pointing-Pointer The material shows excellent antibacterial activity (> 90%) against pathogenic bacteria. Black-Right-Pointing-Pointer Mechanism of antibacterial action by TEM analysis. Black-Right-Pointing-Pointer Enhancement of the concentration of 'natural mullite content' in the material. Black-Right-Pointing-Pointer Hardness induced by enhanced mullite content is an added advantage for prolonged product life.

Comparative effectiveness of ceramic-on-ceramic implants in stemmed hip replacement: a multinational study of six national and regional registries.

Science.gov (United States)

Sedrakyan, Art; Graves, Stephen; Bordini, Barbara; Pons, Miquel; Havelin, Leif; Mehle, Susan; Paxton, Elizabeth; Barber, Thomas; Cafri, Guy

2014-12-17

The rapid decline in use of conventional total hip replacement with a large femoral head size and a metal-on-metal bearing surface might lead to increased popularity of ceramic-on-ceramic bearings as another hard-on-hard alternative that allows implantation of a larger head. We sought to address comparative effectiveness of ceramic-on-ceramic and metal-on-HXLPE (highly cross-linked polyethylene) implants by utilizing the distributed health data network of the ICOR (International Consortium of Orthopaedic Registries), an unprecedented collaboration of national and regional registries and the U.S. FDA (Food and Drug Administration). A distributed health data network was developed by the ICOR and used in this study. The data from each registry are standardized and provided at a level of aggregation most suitable for the detailed analysis of interest. The data are combined across registries for comprehensive assessments. The ICOR coordinating center and study steering committee defined the inclusion criteria for this study as total hip arthroplasty performed without cement from 2001 to 2010 in patients forty-five to sixty-four years of age with osteoarthritis. Six national and regional registries (Kaiser Permanente and HealthEast in the U.S., Emilia-Romagna region in Italy, Catalan region in Spain, Norway, and Australia) participated in this study. Multivariate meta-analysis was performed with use of linear mixed models, with survival probability as the unit of analysis. We present the results of the fixed-effects model and include the results of the random-effects model in an appendix. SAS version 9.2 was used for all analyses. We first compared femoral head sizes of >28 mm and ≤28 mm within ceramic-on-ceramic implants and then compared ceramic-on-ceramic with metal-on-HXLPE. A total of 34,985 patients were included; 52% were female. We found a lower risk of revision associated with use of ceramic-on-ceramic implants when a larger head size was used (HR [hazard

Coating system to permit direct brazing of ceramics

Science.gov (United States)

Cadden, Charles H.; Hosking, F. Michael

2003-01-01

This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

Microwave processing of a dental ceramic used in computer-aided design/computer-aided manufacturing.

Science.gov (United States)

Pendola, Martin; Saha, Subrata

2015-01-01

Because of their favorable mechanical properties and natural esthetics, ceramics are widely used in restorative dentistry. The conventional ceramic sintering process required for their use is usually slow, however, and the equipment has an elevated energy consumption. Sintering processes that use microwaves have several advantages compared to regular sintering: shorter processing times, lower energy consumption, and the capacity for volumetric heating. The objective of this study was to test the mechanical properties of a dental ceramic used in computer-aided design/computer-aided manufacturing (CAD/CAM) after the specimens were processed with microwave hybrid sintering. Density, hardness, and bending strength were measured. When ceramic specimens were sintered with microwaves, the processing times were reduced and protocols were simplified. Hardness was improved almost 20% compared to regular sintering, and flexural strength measurements suggested that specimens were approximately 50% stronger than specimens sintered in a conventional system. Microwave hybrid sintering may preserve or improve the mechanical properties of dental ceramics designed for CAD/CAM processing systems, reducing processing and waiting times.

Determination of temperature dependence of piezoelectric coefficients matrix of lead zirconate titanate ceramics by quasi-static and resonance method

Energy Technology Data Exchange (ETDEWEB)

Li Fei; Xu Zhuo; Wei Xiaoyong; Yao Xi, E-mail: lifei1216@gmail.co [Electronic Materials Research Laboratory, Key Laboratory of the Ministry of Education, Xi' an Jiaotong University, Xi' an 710049 (China)

2009-05-07

The piezoelectric coefficients (d{sub 33}, -d{sub 31}, d{sub 15}, g{sub 33}, -g{sub 31}, g{sub 15}) of soft and hard lead zirconate titanate ceramics were measured by the quasi-static and resonance methods, at temperatures from 20 to 300 {sup 0}C. The results showed that the piezoelectric coefficients d{sub 33}, -d{sub 31} and d{sub 15} obtained by these two methods increased with increasing temperature for both hard and soft PZT ceramics, while the piezoelectric coefficients g{sub 33}, -g{sub 31} and g{sub 15} decreased with increasing temperature for both hard and soft PZT ceramics. In this paper, the observed results were also discussed in terms of intrinsic and extrinsic contributions to piezoelectric response.

Influence of deposition rate on the properties of tin coatings deposited on tool steels using arc method

International Nuclear Information System (INIS)

Akhtar, P.; Abbas, M.

2007-01-01

Titanium nitride (TiN) widely used as hard coating material, was coated on tool steels, namely on high-speed steel (HSS) and D2 tool steel by physical vapour deposition method. The study concentrated on cathodic arc physical vapour deposition (CAPVD), a technique used for the deposition of hard coatings for tooling applications, and which has many advantages. The main drawback of this technique, however, is the formation of macrodroplets (MD's) during deposition, resulting in films with rougher morphology. Various standard characterization techniques and equipment, such as electron microscopy, atomic force microscopy, hardness testing machine, scratch tester and pin-on-disc machine, were used to analyze and quantify the following properties and parameters, surface morphology, thickness, hardness, adhesion and coefficient of friction (COF) of the deposited coatings. Surface morphology revealed that the MD's produced during the etching stage, protruded through the thin film, resulting in film with deteriorated surface features. Both coating thickness and indentation loads influenced the hardness of the deposited coatings. The coatings deposited on HSS exhibit better adhesion compared to those on D2 tool steel. Standard deviation indicates that the coating deposited with thickness around 6.7 macro m showed the most stable trend of COF versus sliding distance. (author)

Radiation-hard ceramic Resistive Plate Chambers for forward TOF and T0 systems

Energy Technology Data Exchange (ETDEWEB)

Akindinov, A., E-mail: Alexander.Akindinov@cern.ch [Institute for Theoretical and Experimental Physics, Moscow (Russian Federation); Dreyer, J.; Fan, X.; Kämpfer, B. [Helmholtz-Zentrum Dresden-Rossendorf, Dresden (Germany); Kiselev, S. [Institute for Theoretical and Experimental Physics, Moscow (Russian Federation); Kotte, R.; Garcia, A. Laso [Helmholtz-Zentrum Dresden-Rossendorf, Dresden (Germany); Malkevich, D. [Institute for Theoretical and Experimental Physics, Moscow (Russian Federation); Naumann, L. [Helmholtz-Zentrum Dresden-Rossendorf, Dresden (Germany); Nedosekin, A.; Plotnikov, V. [Institute for Theoretical and Experimental Physics, Moscow (Russian Federation); Stach, D. [Helmholtz-Zentrum Dresden-Rossendorf, Dresden (Germany); Sultanov, R.; Voloshin, K. [Institute for Theoretical and Experimental Physics, Moscow (Russian Federation)

2017-02-11

Resistive Plate Chambers with ceramic electrodes are the main candidates for a use in precise multi-channel timing systems operating in high-radiation conditions. We report the latest R&D results on these detectors aimed to meet the requirements of the forward T0 counter at the CBM experiment. RPC design, gas mixture, limits on the bulk resistivity of ceramic electrodes, efficiency, time resolution, counting rate capabilities and ageing test results are presented.

The characterization of an oxide interfacial coating for ceramic matrix composites

Energy Technology Data Exchange (ETDEWEB)

Coons, Timothy P., E-mail: tpcoons@gmail.com [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Reutenauer, Justin W.; Mercado, Andrew [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States); Kmetz, Michael A. [Pratt and Whitney, 400 Main Street M/S 114-43, East Hartford, CT 06108 (United States); Suib, Steven L. [Department of Chemistry, Unit 3060, University of Connecticut, 55 North Eagleville Road, Storrs, CT 06269-3060 (United States)

2013-06-20

This work focused on the use of metal organic chemical vapor deposition (MOCVD) to deposit a zinc oxide (ZnO) coating on ceramic fibers as an interfacial system for continuous fiber reinforced ceramic matrix composites (CFR-CMCs). ZnO coatings were deposited on ceramic grade (CG) Nicalon{sup ™}, Hi-Nicalon{sup ™}, and Hi-Nicalon{sup ™} Type S fabric by the thermal decomposition of zinc acetate dihydrate in a low pressure hot wall CVD reactor. A duplex SiO{sub 2} coating was also deposited in order to protect the ZnO layer from the reducing conditions during composite fabrication. Tow testing was used to evaluate the effect of the ZnO coating on the strength retention of the ceramic fabrics. Single strand unidirectional mini composites were fabricated by infiltrating SiC into the ZnO/SiO{sub 2} duplex coated tows in order to understand the interfacial properties of the ZnO coating. The mini composite utilizing Hi-Nicalon{sup ™} Type S produced the highest ultimate tensile strength (UTS) of 330 MPa. The coated fabrics and the mini composites were characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD) and scanning Auger microscopy (SAM)

The development of Zirconia and Copper toughened Alumina ceramic insert

Science.gov (United States)

Amalina Sabuan, Nur; Zolkafli, Nurfatini; Mebrahitom, A.; Azhari, Azmir; Mamat, Othman

2018-04-01

Ceramic cutting tools have been utilized in industry for over a century for its productivity and efficiency in machine tools and cutting tool material. However, due to the brittleness property the application has been limited. In order to manufacture high strength ceramic cutting tools, there is a need for suitable reinforcement to improve its toughness. In this case, copper (Cu) and zirconia (ZrO2) powders were added to investigate the hardness and physical properties of the developed composite insert. A uniaxial pre-forming process of the mix powder was done prior to densification by sintering at 1000 and 1300°C. The effect of the composition of the reinforcement on the hardness, density, shrinkage and microstructure of the inserts was investigated. It was found that an optimum density of 3.26 % and hardness 1385HV was obtained for composite of 10wt % zirconia and 10wt% copper at temperature 1000 °C.

Effect of Polyelectrolyte and Fatty Acid Soap on the Formation of CaCO3 in the Bulk and the Deposit on Hard Surfaces.

Science.gov (United States)

Wang, Hao; Alfredsson, Viveka; Tropsch, Juergen; Ettl, Roland; Nylander, Tommy

2015-09-30

The effects of sodium polyacrylate (NaPAA) as well as potassium oleate on the nucleation and calcium carbonate crystal growth on hard surfaces, i.e., stainless steel and silica, have been investigated at different temperatures. The relation between the surface deposition and the corresponding bulk processes has been revealed by combining dynamic light scattering (DLS), scanning electron microscopy (SEM), X-ray diffraction (XRD), and ellipsometry. The aim was to further our understanding of the crystal deposition/growth mechanism and how it can be controlled by the presence of polyelectrolytes (NaPAA) or soap (potassium oleate). The addition of polyelectrolytes (NaPAA) or soap (potassium oleate) decreases the size of CaCO3 particles in bulk solution and affects both crystal structure and morphology in the bulk as well as on hard surfaces. The amount of particles on hard surfaces decreases significantly in the presence of both potassium oleate and NaPAA. This was found to be a consequence of potassium oleate or NaPAA adsorption on the hard surface as well as on the CaCO3 crystal surfaces. Here, the polymer NaPAA exhibited a stronger inhibition effect on the formation and growth of CaCO3 particles than potassium oleate.

Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

Energy Technology Data Exchange (ETDEWEB)

Gryshkov, Oleksandr, E-mail: gryshkov@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Klyui, Nickolai I., E-mail: klyuini@ukr.net [College of Physics, Jilin University, 130012 Changchun (China); V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Temchenko, Volodymyr P., E-mail: tvp@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Kyselov, Vitalii S., E-mail: kyselov@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Chatterjee, Anamika, E-mail: chatterjee@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Belyaev, Alexander E., E-mail: belyaev@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Lauterboeck, Lothar, E-mail: lauterboeck@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Iarmolenko, Dmytro, E-mail: iarmolenko.dmytro@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Glasmacher, Birgit, E-mail: glasmacher@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany)

2016-11-01

Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO{sub 2}) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO{sub 2} using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO{sub 2} to the initial HA powder resulted in significant decomposition of the final HA/ZrO{sub 2} coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO{sub 2} coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of Si

Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

International Nuclear Information System (INIS)

Gryshkov, Oleksandr; Klyui, Nickolai I.; Temchenko, Volodymyr P.; Kyselov, Vitalii S.; Chatterjee, Anamika; Belyaev, Alexander E.; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

2016-01-01

Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO 2 ) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO 2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO 2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO 2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO 2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of SiC ceramics depend on wood

A method for the densification of ceramic layers, especially ceramic layers within solid oxide cell (SOC) technology, and products obtained by the method

DEFF Research Database (Denmark)

2013-01-01

A ceramic layer, especially for use in solid oxide cell (SOC) technology, is densified in a method comprising (a) providing a multilayer system by depositing the porous ceramic layer, which is to be densified, onto the selected system of ceramic layers on a support, (b) pre-sintering the resulting......(s) in the porous layer surface and (e) performing a thermal treatment at a temperature T2, where T2 > ?1, to obtain densification of and grain growth in the porous layer formed in step (b). The method makes it possible to obtain dense ceramic layers at temperatures, which are compatible with the other materials...... present in a ceramic multilayer system....

Optical, mechanical and fractographic response of transparent alumina ceramics on erbium doping

Czech Academy of Sciences Publication Activity Database

Drdlík, D.; Drdlíková, K.; Hadraba, Hynek; Máca, K.

2017-01-01

Roč. 37, č. 14 (2017), s. 4265-4270 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Alumina * Erbia * Fractography * Hardness * Transparency Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 3.411, year: 2016

Fabrication of Silicon Nitride Dental Core Ceramics with Borosilicate Veneering material

Science.gov (United States)

Wananuruksawong, R.; Jinawath, S.; Padipatvuthikul, P.; Wasanapiarnpong, T.

2011-10-01

Silicon nitride (Si3N4) ceramic is a great candidate for clinical applications due to its high fracture toughness, strength, hardness and bio-inertness. This study has focused on the Si3N4 ceramic as a dental core material. The white Si3N4 was prepared by pressureless sintering at relative low sintering temperature of 1650 °C in nitrogen atmosphere. The coefficient of thermal expansion (CTE) of Si3N4 ceramic is lower than that of Zirconia and Alumina ceramic which are popular in this field. The borosilicate glass veneering was employed due to its compatibility in thermal expansion. The sintered Si3N4 specimens represented the synthetic dental core were paintbrush coated by a veneer paste composed of borosilicate glass powder (tube furnace between 1000-1200°C. The veneered specimens fired at 1100°C for 15 mins show good bonding, smooth and glossy without defect and crazing. The veneer has thermal expansion coefficient as 3.98×10-6 °C-1, rather white and semi opaque, due to zirconia addition, the Vickers hardness as 4.0 GPa which is closely to the human teeth.

Processing, microstructure, and mechanical properties of large-grained zirconium diboride ceramics

Energy Technology Data Exchange (ETDEWEB)

Neuman, Eric W.; Hilmas, Gregory E., E-mail: ghilmas@mst.edu; Fahrenholtz, William G.

2016-07-18

Zirconium diboride ceramics produced using commercial ZrB{sub 2} powders, and milled with zirconium diboride grinding media, were fabricated by hot-pressing at temperatures of 2100–2200 °C with hold times of 30–120 min. This ZrB{sub 2} exhibits no additional impurities typically introduced by milling with grinding media of differing composition. Microstructure analysis revealed grain sizes ranging from ~25 to ~50 µm along with ~3 vol% porosity. Flexure strength ranged from 335 to 400 MPa, elastic modulus from 490 to 510 GPa, fracture toughness from 2.7 to 3.2 MPa m{sup ½}, and hardness from 13.0 to 14.4 GPa. Strength limiting flaws were identified as surface grain pullout induced by machining. Elastic modulus and hardness were found to increase with decreasing porosity. Compared to the fine grained ceramics typically reported, large grain zirconium diboride ceramics exhibit higher than expected room temperature strengths.

Ceramic microfabrication by rapid prototyping process chains

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

microsystems, however, the specific properties of ceramics, like their high hardness, high thermal and chemical resistance or special piezo- or dielectric properties are of great sig- nificance. Unfortunately, just the first indicated properties make the use of the established micropatterning techniques impossible or not frugal for ...

A new electrothermal-chemical method for metals, carbides, and ceramics hard coating: Experiment and theory

Energy Technology Data Exchange (ETDEWEB)

Zoler, D.; Bruma, C.; Cuperman, S.

1999-07-01

A new method and an experimental device for powders of metals, carbides and ceramics coating of various substrates are presented. The powder-particles are accelerated and heated by a mixture of plasma and gases resulted from the burning of an energetic (propellant). The operating prototype already allows one to obtain coatings of metals, carbides and ceramics. Some of the coatings obtained, especially those by carbides powders, indicate even at the present stage of research, properties (as hardness, porosity) which are comparable to those provided by the presently industrial methods in use. The accelerating-heating agent in the device (the plasma-gas mixture) is characterized by very high densities (up to 120 kg/m{sup 3}), temperatures (up to 20,000 K) and velocities (more than 1,500 m/s). Due to these characteristics, the powder particles are accelerated to velocities significantly higher than those reached in other coating devices as, for example, the detonation (D) gun. Some preliminary experimental data show that the accelerated particle can reach velocities higher than 1,000 m/s. In parallel, in order to better understand the phenomena taking place inside the device and to determine the optimal process parameters leading to high quality coatings an appropriate theoretical model was developed. The model is able to describe the complex processes of plasma-gas-propellant interaction, gas flow and powder particles heating and acceleration. The model gives a detailed description of the gas, propellant and accelerated particle parameters, their spatial distribution and temporal evolution; predicts their dependence on the values of some input quantities such as: the plasma energy, propellant characteristics and accelerated particles type and geometry. The computational results the authors obtained show that, indeed, during the acceleration process the particles are heated, melted and eventually vaporized. One of the most interesting theoretical results is that the

Modelling and analysis of CVD processes for ceramic membrane preparation

NARCIS (Netherlands)

Brinkman, H.W.; Cao, G.Z.; Meijerink, J.; de Vries, Karel Jan; Burggraaf, Anthonie

1993-01-01

A mathematical model is presented that describes the modified chemical vapour deposition (CVD) process (which takes place in advance of the electrochemical vapour deposition (EVD) process) to deposit ZrO2 inside porous media for the preparation and modification of ceramic membranes. The isobaric

Laser melt injection of ceramic particles in metals : Processing, microstructure and properties

NARCIS (Netherlands)

Ocelík, V.; De Hosson, J.Th.M.

2010-01-01

The objective of this paper is to present an overview of the possibilities of the laser melt injection (LMI) methodology to enhance the surface of light-weighted metals by adding hard ceramic particles in the top layer, with the aim to enhance the wear resistance and to increase the hardness. In

Abrasion resistant low friction and ultra-hard magnetron sputtered AlMgB14 coatings

Science.gov (United States)

Grishin, A. M.

2016-04-01

Hard aluminum magnesium boride films were fabricated by RF magnetron sputtering from a single stoichiometric AlMgB14 ceramic target. X-ray amorphous AlMgB14 films are very smooth. Their roughness does not exceed the roughness of Si wafer and Corning glass used as the substrates. Dispersion of refractive index and extinction coefficient were determined within 300 to 2500 nm range for the film deposited onto Corning glass. Stoichiometric in-depth compositionally homogeneous 2 μm thick films on the Si(100) wafer possess the peak values of nanohardness 88 GPa and Young’s modulus 517 GPa at the penetration depth of 26 nm and, respectively, 35 GPa and 275 GPa at 200 nm depth. Friction coefficient was found to be 0.06. The coating scratch adhesion strength of 14 N was obtained as the first chipping of the coating whereas its spallation failure happened at 21 N. These critical loads and the work of adhesion, estimated as high as 18.4 J m-2, surpass characteristics of diamond like carbon films deposited onto tungsten carbide-cobalt (WC-Co) substrates.

Fabrication of 200 nanometer period centimeter area hard x-ray absorption gratings by multilayer deposition

Science.gov (United States)

Lynch, S K; Liu, C; Morgan, N Y; Xiao, X; Gomella, A A; Mazilu, D; Bennett, E E; Assoufid, L; de Carlo, F; Wen, H

2012-01-01

We describe the design and fabrication trials of x-ray absorption gratings of 200 nm period and up to 100:1 depth-to-period ratios for full-field hard x-ray imaging applications. Hard x-ray phase-contrast imaging relies on gratings of ultra-small periods and sufficient depth to achieve high sensitivity. Current grating designs utilize lithographic processes to produce periodic vertical structures, where grating periods below 2.0 μm are difficult due to the extreme aspect ratios of the structures. In our design, multiple bilayers of x-ray transparent and opaque materials are deposited on a staircase substrate, and mostly on the floor surfaces of the steps only. When illuminated by an x-ray beam horizontally, the multilayer stack on each step functions as a micro-grating whose grating period is the thickness of a bilayer. The array of micro-gratings over the length of the staircase works as a single grating over a large area when continuity conditions are met. Since the layers can be nanometers thick and many microns wide, this design allows sub-micron grating periods and sufficient grating depth to modulate hard x-rays. We present the details of the fabrication process and diffraction profiles and contact radiography images showing successful intensity modulation of a 25 keV x-ray beam. PMID:23066175

Machinable glass-ceramics forming as a restorative dental material.

Science.gov (United States)

Chaysuwan, Duangrudee; Sirinukunwattana, Krongkarn; Kanchanatawewat, Kanchana; Heness, Greg; Yamashita, Kimihiro

2011-01-01

MgO, SiO(2), Al(2)O(3), MgF(2), CaF(2), CaCO(3), SrCO(3), and P(2)O(5) were used to prepare glass-ceramics for restorative dental materials. Thermal properties, phases, microstructures and hardness were characterized by DTA, XRD, SEM and Vickers microhardness. Three-point bending strength and fracture toughness were applied by UTM according to ISO 6872: 1997(E). XRD showed that the glass crystallized at 892°C (second crystallization temperature+20°C) for 3 hrs consisted mainly of calcium-mica and fluorapatite crystalline phases. Average hardness (3.70 GPa) closely matched human enamel (3.20 GPa). The higher fracture toughness (2.04 MPa√m) combined with the hardness to give a lower brittleness index (1.81 µm(-1/2)) which indicates that they have exceptional machinability. Bending strength results (176.61 MPa) were analyzed by Weibull analysis to determine modulus value (m=17.80). Machinability of the calcium mica-fluorapatite glass-ceramic was demonstrated by fabricating with CAD/CAM.

The characterization of ceramic alumina prepared by using additive glass beads

Science.gov (United States)

Suprapedi; Muljadi; Sardjono, Priyo

2018-01-01

The ceramic alumina has been made by using additive glass bead (5 and 10 % wt.). There are two kinds of materials, such as : gamma Alumina and glass bead. Synthesis of alumina was done by ball milling for 24 hours, then the mixed powder was dried in drying oven at 100 °C for 6 hours. Furthermore, the dried powder was mixed by using 2 % of PVA and continued with compacted to form a pellet with pressure of 50 MPA. The next step is sintering process with variation temperature of 1150, 1200, 1250, 1300 and 1400 °C and holding time for 2 hours. The characterization conducted are consist of test density, hardness, shrinkage, and microstructure. The results show that ceramic alumina with addition of 10 % wt. glass bead has the higher value of density, hardness and shrinkage than addition of 5% wt. glass bead. The highest characterization of ceramic alumina with addition 10 % glass bead was achieved at sintering temperature of 1400 °C with density 3.68 g/cm3, hardness vickers 780.40 Hv and shrinkage 15.23 %. The XRD results show that it was founds a corrundum (alpha Alumina) as dominant phase and mullite as minor phase.

Scratch resistance of SiO{sub 2} and SiO{sub 2} - ZrO{sub 2} sol-gel coatings on glass-ceramic obtained by sintering; Resistencia al desgaste de recubrimientos sol-gel de SiO{sub 2} y SiO{sub 2} - ZrO{sub 2} sobre materiales vitroceramicos obtenidos por sinterizacion

Energy Technology Data Exchange (ETDEWEB)

Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

2013-10-01

The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li{sub 2}O-Al{sub 2}O3-SiO{sub 2} (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

Effect of ceramic thickness and shade on mechanical properties of a resin luting agent.

Science.gov (United States)

Passos, Sheila Pestana; Kimpara, Estevão Tomomitsu; Bottino, Marco Antonio; Rizkalla, Amin S; Santos, Gildo Coelho

2014-08-01

This study aimed to investigate the influence of ceramic thickness and shade on the Knoop hardness and dynamic elastic modulus of a dual-cured resin cement. Six ceramic shades (Bleaching, A1, A2, A3, A3.5, B3) and two ceramic thicknesses (1 mm, 3 mm) were evaluated. Disk specimens (diameter: 7 mm; thickness: 2 mm) of the resin cement were light cured under a ceramic block. Light-cured specimens without the ceramic block at distances of 1 and 3 mm were also produced. The Knoop hardness number (KHN), density, and dynamic Young's moduli were determined. Statistical analysis was conducted using ANOVA and a Tukey B rank order test (p = 0.05). The bleaching 1-mm-thick group exhibited significantly higher dynamic Young's modulus. Lower dynamic Young's moduli were observed for the 3-mm-thick ceramic groups compared to bleaching 3-mm-thick group, and no difference was found among the other 3-mm groups. For the KHN, when A3.5 3-mm-thick was used, the KHN was significantly lower than bleaching and A1 1-mm-thick ceramic; however, no difference was exhibited between the thicknesses of the same shade. The dual-cured resin cement studied irradiated through the 1-mm-thick ceramic with the lightest shade (bleaching ceramic) exhibited a better elastic modulus, and there was no effect in KHN of the resin cement when light cured under different ceramic shades and thicknesses (1 and 3 mm), except when the A3.5 3-mm-thick ceramic was used. Variolink II irradiated through ceramic with the lowest chroma exhibited the highest elastic modulus; therefore, the light activation method might not be the same for all clinical situations. © 2014 by the American College of Prosthodontists.

The effect of aqueous media on the mechanical properties of fluorapatite-mullite glass-ceramics.

Science.gov (United States)

Mollazadeh, S; Ajalli, Siamak; Kashi, Tahereh S Jafarzadeh; Yekta, Bijan Eftekhai; Javadpour, Jafar; Jafari, S; Youssefi, Abbas; Fazel, Akbar

2015-11-01

To verify the effects of alternating thermal changes in aqueous media and chemical composition on mechanical properties of apatite-mullite glass-ceramics and to investigate concentration of ions eluted from glass-ceramics in aqueous media. The glass compositions were from SiO2Al2O3P2O5CaOTiO2BaOZrO2CaF2 system. Glass-ceramics were prepared by heat-treating at 1100°C for 3h samples alternately immersed in water at 5 and 60°C. The 3-point bending strength (n=10) were determined using 3×4×25mm/bar and a universal testing machine, at a cross-head speed of 0.1mm/min. Vickers micro hardness were evaluated by applying a total of 15-20 indentations under a 100g load for 30s. Concentrations of ions eluted from glass-ceramics immersed in 60±5°C double distilled water were determined by ion chromatography. The toxicity of glass-ceramics was assessed by seeding the osteosarcoma cells (MG63) on powder for different days and their cell proliferation assessment was investigated by MTT assay. The data were analyzed using one way analysis of variance and the means were compared by Tukey's test (5% significance level). The highest flexural strength and hardness values after thermal changes belonged to TiO2 and ZrO2 containing glass-ceramics which contained lower amount of released ions. BaO containing glass-ceramic and sample with extra amount of silica showed the highest amount of reduction in their mechanical strength values. These additives enhanced the concentration of eluted ions in aqueous media. MTT results showed that glass-ceramics were almost equivalent concerning their in-vitro biological behavior. Thermal changes and chemical compositions had significant effects on flexural strength and Vickers micro-hardness values. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

A method for the easy fabrication of all-ceramic bridges with the Cerec system.

Science.gov (United States)

Kurbad, A; Schnock, H A

2009-01-01

Both pressing technology and CAD/CAM methods have proven themselves clinically for the fabrication of all-ceramic restorations. The advantages of the Cerec technology for the economic fabrication of all-ceramic bridges can be exploited by the use of burn-out blanks of polymer material. The milling process of very hard ceramics in the milling unit, which has some disadvantages, is replaced by the pressing process and makes the IPS e.max press material accessible to CAD/CAM users, primarily for extending the range of indications to splinted crowns and small all-ceramic bridges.

Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

Energy Technology Data Exchange (ETDEWEB)

Reddy, M Mohan; Gorin, Alexander [School of Engineering and Science, Curtin University of Technology, Sarawak (Malaysia); Abou-El-Hossein, K A, E-mail: mohan.m@curtin.edu.my [Mechanical and Aeronautical Department, Nelson Mandela Metropolitan University, Port Elegebeth, 6031 (South Africa)

2011-02-15

Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

International Nuclear Information System (INIS)

Reddy, M Mohan; Gorin, Alexander; Abou-El-Hossein, K A

2011-01-01

Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

Influences of Light-emitting Diode Illumination Bleaching Technique on Nanohardness of Computer-aided Design and Computer-aided Manufacturing Ceramic Restorative Materials.

Science.gov (United States)

Juntavee, Niwut; Juntavee, Apa; Saensutthawijit, Phuwiwat

2018-02-01

This study evaluated the effect of light-emitting diode (LED) illumination bleaching technique on the surface nanohardness of various computer-aided design and computer-aided manufacturing (CAD/CAM) ceramic materials. Twenty disk-shaped samples (width, length, and thickness = 10, 15, and 2 mm) were prepared from each of the ceramic materials for CAD/CAM, including Lava™ Ultimate (L V ), Vita Enamic® (E n ) IPS e.max® CAD (M e ), inCoris® TZI (I C ), and Prettau® zirconia (P r ). The samples from each type of ceramic were randomly divided into two groups based on the different bleaching techniques to be used on them, using 35% hydrogen peroxide with and without LED illumination. The ceramic disk samples were bleached according to the manufacturer's instruction. Surface hardness test was performed before and after bleaching using nanohardness tester with a Berkovich diamond indenter. The respective Vickers hardness number upon no bleaching and bleaching without or with LED illumination [mean ± standard deviation (SD)] for each type of ceramic were as follows: 102.52 ± 2.09, 101.04 ± 1.18, and 98.17 ± 1.15 for L V groups; 274.96 ± 5.41, 271.29 ± 5.94, and 268.20 ± 7.02 for E n groups; 640.74 ± 31.02, 631.70 ± 22.38, and 582.32 ± 33.88 for M e groups; 1,442.09 ± 35.07, 1,431.32 ± 28.80, and 1,336.51 ± 34.03 for I C groups; and 1,383.82 ± 33.87, 1,343.51 ± 38.75, and 1,295.96 ± 31.29 for P r groups. The results indicated surface hardness reduction following the bleaching procedure of varying degrees for different ceramic materials. Analysis of variance (ANOVA) revealed a significant reduction in surface hardness due to the effect of bleaching technique, ceramic material, and the interaction between bleaching technique and ceramic material (p LED illumination exhibited more reduction in surface hardness of dental ceramic than what was observed without LED illumination. Clinicians should consider protection of the existing restoration while bleaching.

Study of domain depinning during repeated polarization reversal in hard PZT ceramics using acoustic emission

International Nuclear Information System (INIS)

Prabakar, K; Rao, S P Mallikarjun

2006-01-01

Acoustic emission (AE) has been studied during repeated polarization reversals (at 50 Hz) in hard PZT-8 ceramics. The AE and hysteresis loop were monitored at regular intervals of electric field (±20 kV cm -1 peak) application till 10 8 cycles. The sample did not fatigue and an increase in saturation polarization (Ps) was observed. AE was observed with zero threshold till 10 5 cycles when the field was increasing in both half cycles of the applied field. The initial increase in AE activity with increasing number of field cycles till 10 5 was explained on the basis of defect dipoles encouraging the 90 deg. domain switches, i.e. domain depinning. The decrease in AE activity, an increase in threshold field for the observed AE and a further increase in Ps after 10 5 cycles were explained based on the changes in the orientation of defect dipoles with respect to Ps due to the applied field cycles. This was found to encourage the 180 0 domain switches but pin the 90 deg. domains. An increase in AE at 10 8 cycles after applying a higher field of ±25 kV cm -1 was found to be mainly due to microcracking

FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

Science.gov (United States)

Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

2012-01-10

Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

Boric oxide or boric acid sintering aid for sintering ceramics

International Nuclear Information System (INIS)

Lawler, H.A.

1979-01-01

The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)

Production and characterization of ceramics for armor application

International Nuclear Information System (INIS)

Alves, J.T.; Lopes, C.M.A.; Assis, J.M.K.; Melo, F.C.L.

2010-01-01

The fabrication of devices for ballistic protection as bullet proof vests and helmets and armored vehicles has been evolving over the past years along with the materials and models used for this specific application. The requirements for high efficient light-weight ballistic protection systems which not interfere in the user comfort and mobility has driven the research in this area. In this work we will present the results of characterization of two ceramics based on alumina and silicon carbide. The ceramics were produced in lab scale and the specific mass, scanning electron microscopy (SEM) microstructure, Vickers hardness, flexural resistance at room temperature and X-ray diffraction were evaluated. Ballistic tests performed in the selected materials showed that the ceramics present armor efficiency. (author)

Obtention of high hardness multilayer systems by laser ablation

International Nuclear Information System (INIS)

Mejia T, I.S.

2007-01-01

In this thesis work the synthesis of thin films of titanium nitride (TiN), amorphous carbon nitride (CN x ) amorphous carbon (a-C) and Ti/TiN/CNx multilayers and Ti/TiN/a-C by means of the laser ablation technique, with the objective of obtaining films of high hardness is studied, as well as to produce multilayer coatings with superior properties to the individual layers. The effect that has the laser fluence used for ablationing the targets in the structure and mechanical properties of the films deposited of TiN was investigated. It was found that the hardness is increased in lineal way approximately with the fluence increment up to 19 J/cm 2 . Thin films of a-C with hardness of the order of 12 GPa. likewise CN x films with high hardness (18.4 GPa) were obtained. The hardness of the deposited films was analyzed and it was related with its microstructure and deposit conditions. It was concluded that the Ti/TiN/CNx and Ti/TiN/a-C systems presented bigger hardness that of its individual components. (Author)

Preparation and analysis of amorphous carbon films deposited from (C{sub 6}H{sub 12})/Ar/He chemistry for application as the dry etch hard mask in the semiconductor manufacturing process

Energy Technology Data Exchange (ETDEWEB)

Lee, Seungmoo [Department of Materials Science and Engineering, Korea University, Seoul, 136-701 (Korea, Republic of); TC Technology Team, Samsung Electronics Co. Ltd., Gyeounggi-Do, 446-711 (Korea, Republic of); Won, Jaihyung; Choi, Jongsik [TC Technology Team, Samsung Electronics Co. Ltd., Gyeounggi-Do, 446-711 (Korea, Republic of); Jang, Samseok [Department of Materials Science and Engineering, Korea University, Seoul, 136-701 (Korea, Republic of); Jee, Yeonhong; Lee, Hyeondeok [TC Technology Team, Samsung Electronics Co. Ltd., Gyeounggi-Do, 446-711 (Korea, Republic of); Byun, Dongjin, E-mail: dbyun@korea.ac.kr [Department of Materials Science and Engineering, Korea University, Seoul, 136-701 (Korea, Republic of)

2011-08-01

Amorphous carbon layers (ACL) were deposited on Si (100) wafers by plasma enhanced chemical vapor deposition (PECVD) by using 1-hexene (C{sub 6}H{sub 12}) as a carbon source for dry etch hard mask of semiconductor devices manufacturing process. The deposition characteristics and film properties were investigated by means of ellipsometry, Raman spectroscopy, X-ray photo electron spectroscopy (XPS) and stress analysis. Hardness, Young's modulus, and surface roughness of ACL deposited at 550 deg. C were investigated by using nano-indentation and AFM. The deposition rate was decreased from 5050 A/min to 2160 A/min, and dry etch rate was decreased from 2090 A/min to 1770 A/min, and extinction coefficient was increased from 0.1 to 0.5. Raman analysis revealed a higher shift of the G-peak and a lower shift of the D-peak and the increase of I(D)/I(G) ratio as the deposition temperature was increased from 350 deg. C to 550 deg. C. XPS results of ACL deposited at 550 deg. C revealed a carbon 1s binding energy of 284.4 eV. The compressive film stress was decreased from 2.95 GPa to 1.28 GPa with increasing deposition temperature. The hardness and Young's modulus of ACL deposited at 550 deg. C were 5.8 GPa and 48.7 GPa respectively. The surface roughness RMS of ACL deposited at 550 deg. C was 2.24 A, and that after cleaning in diluted HF solution (H{sub 2}O:HF = 200:1), SC1 (NH{sub 4}OH:H{sub 2}O{sub 2}:H{sub 2}O = 1:4:20) solution, and sulfuric acid solution (H{sub 2}SO{sub 4}:H{sub 2}O{sub 2} = 6:1) was 2.28 A, 2.30 A and 7.34 A, respectively. The removal amount of ACL deposited at 550 deg. C in diluted HF solution, SC1 solution and sulfuric acid solution was 6 A, 36 A and 110 A, respectively. These results demonstrated the viability of ACL deposited by PECVD from C{sub 6}H{sub 12} at 550 deg. C for application as the dry etch hard mask in fabrication of semiconductor devices.

Novel texturing method for sputtered zinc oxide films prepared at high deposition rate from ceramic tube targets

Directory of Open Access Journals (Sweden)

Hüpkes J.

2011-10-01

Full Text Available Sputtered and wet-chemically texture etched zinc oxide (ZnO films on glass substrates are regularly applied as transparent front contact in silicon based thin film solar cells. In this study, chemical wet etching in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl on aluminum doped zinc oxide (ZnO:Al films deposited by magnetron sputtering from ceramic tube targets at high discharge power (~10 kW/m target length is investigated. Films with thickness of around 800 nm were etched in diluted HCl acid and HF acid to achieve rough surface textures. It is found that the etching of the films in both etchants leads to different surface textures. A two steps etching process, which is especially favorable for films prepared at high deposition rate, was systematically studied. By etching first in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl these films are furnished with a surface texture which is characterized by craters with typical diameter of around 500 − 1000 nm. The resulting surface structure is comparable to etched films sputtered at low deposition rate, which had been demonstrated to be able to achieve high efficiencies in silicon thin film solar cells.

Potential ceramics processing applications with high-energy electron beams

International Nuclear Information System (INIS)

Struve, K.W.; Turman, B.N.

1993-01-01

High-energy, high-current electron beams may offer unique features for processing of ceramics that are not available with any other heat source. These include the capability to instantaneously heat to several centimeters in depth, to preferentially deposit energy in dense, high-z materials, to process at atmospheric pressures in air or other gases, to have large control over heating volume and heating rate, and to have efficient energy conversion. At a recent workshop organized by the authors to explore opportunities for electron beam processing of ceramics, several applications were identified for further development. These were ceramic joining, fabrication of ceramic powders, and surface processing of ceramics. It may be possible to join ceramics by either electron-beam brazing or welding. Brazing with refractory metals might also be feasible. The primary concern for brazing is whether the braze material can wet to the ceramic when rapidly heated by an electron beam. Raw ceramic powders, such as silicon nitride and aluminum nitride, which are difficult to produce by conventional techniques, could possibly be produced by vaporizing metals in a nitrogen atmosphere. Experiments need to be done to verify that the vaporized metal can fully react with the nitrogen. By adjusting beam parameters, high-energy beams can be used to remove surface flaws which are often sites of fracture initiation. They can also be used for surface cleaning. The advantage of electron beams rather than ion beams for this application is that the heat deposition can be graded into the material. The authors will discuss the capabilities of beams from existing machines for these applications and discuss planned experiments

Stabilization of low-level mixed waste in chemically bonded phosphate ceramics

International Nuclear Information System (INIS)

Wagh, A.S.; Singh, D.; Sarkar, A.V.

1994-06-01

Mixed waste streams, which contain both chemical and radioactive wastes, are one of the important categories of DOE waste streams needing stabilization for final disposal. Recent studies have shown that chemically bonded phosphate ceramics may have the potential for stabilizing these waste streams, particularly those containing volatiles and pyrophorics. Such waste streams cannot be stabilized by conventional thermal treatment methods such as vitrification. Phosphate ceramics may be fabricated at room temperature into durable, hard and dense materials. For this reason room-temperature-setting phosphate ceramic waste forms are being developed to stabilize these to ''problem waste streams.''

Layered Manufacturing of Dental Ceramics: Fracture Mechanics, Microstructure, and Elemental Composition of Lithography-Sintered Ceramic.

Science.gov (United States)

Uçar, Yurdanur; Aysan Meriç, İpek; Ekren, Orhun

2018-02-11

To compare the fracture mechanics, microstructure, and elemental composition of lithography-based ceramic manufacturing with pressing and CAD/CAM. Disc-shaped specimens (16 mm diameter, 1.2 mm thick) were used for mechanical testing (n = 10/group). Biaxial flexural strength of three groups (In-Ceram alumina [ICA], lithography-based alumina, ZirkonZahn) were determined using the "piston on 3-ball" technique as suggested in test Standard ISO-6872. Vickers hardness test was performed. Fracture toughness was calculated using fractography. Results were statistically analyzed using Kruskal-Wallis test followed by Dunnett T3 (α = 0.05). Weibull analysis was conducted. Polished and fracture surface characterization was made using scanning electron microscope (SEM). Energy dispersive spectroscopy (EDS) was used for elemental analysis. Biaxial flexural strength of ICA, LCM alumina (LCMA), and ZirkonZahn were 147 ± 43 MPa, 490 ± 44 MPa, and 709 ± 94 MPa, respectively, and were statistically different (P ≤ 0.05). The Vickers hardness number of ICA was 850 ± 41, whereas hardness values for LCMA and ZirkonZahn were 1581 ± 144 and 1249 ± 57, respectively, and were statistically different (P ≤ 0.05). A statistically significant difference was found between fracture toughness of ICA (2 ± 0.4 MPa⋅m 1/2 ), LCMA (6.5 ± 1.5 MPa⋅m 1/2 ), and ZirkonZahn (7.7 ± 1 MPa⋅m 1/2 ) (P ≤ 0.05). Weibull modulus was highest for LCMA (m = 11.43) followed by ZirkonZahn (m = 8.16) and ICA (m = 5.21). Unlike LCMA and ZirkonZahn groups, a homogeneous microstructure was not observed for ICA. EDS results supported the SEM images. Within the limitations of this in vitro study, it can be concluded that LCM seems to be a promising technique for final ceramic object manufacturing in dental applications. Both the manufacturing method and the material used should be improved. © 2018 by the American College of Prosthodontists.

Characterization of double face adhesive sheets for ceramic tile installation

International Nuclear Information System (INIS)

Nascimento, Otavio L.; Mansur, Alexandra A.P.; Mansur, Herman S.

2011-01-01

The main goal of this work was the characterization of an innovative ceramic tile installation product based on double face adhesive sheets. Density, hardness, tensile strength, x-ray diffraction, infrared spectroscopy, and scanning electron microscopy coupled with spectroscopy of dispersive energy assays were conducted. The results are in agreement with some manufacture specifications and the obtained information will be crucial in the analysis of durability and stability of the ceramic tile system installed with this new product. (author)

Manufacture, characterisation and properties of novel fluorcanasite glass-ceramics.

Science.gov (United States)

Pollington, Sarah; van Noort, Richard

2012-11-01

The aim of this study was to investigate the manufacture and characterisation of different compositions of fluorcanasite glass-ceramics with reduced fluorine content and to assess their mechanical and physical properties. Three compositional variations (S80, S81 and S82) of a fluorcanasite glass were investigated. Differential thermal analysis (DTA) and X-ray diffraction (XRD) identified crystallisation temperatures and phases. X-ray fluorescence (XRF) determined the element composition in the glass-ceramics. Different heat treatments [2 h nucleation and either 2 or 4 h crystallisation] were used for the glasses. Scanning electron microscopy (SEM) examined the microstructure of the cerammed glass. The chemical solubility, biaxial flexural strength, fracture toughness, hardness and brittleness index of S81 and S82 fluorcanasite were investigated with lithium disilicate (e.max CAD, Ivoclar Vivadent) as a commercial comparison. Statistical analysis was performed using one-way ANOVA with Tukey's multiple comparison tests (Pglasses. XRD analysis confirmed fluorcanasite formation with the S81 and S82 compositions, with the S82 (2+2h) showing the most prominent crystal structure. The chemical solubility of the glass-ceramics was significantly different, varying from 2565 ± 507 μg/cm(2) for the S81 (2+2 h) to 722 ± 177 μg/cm(2) for the S82 (2+2 h) to 37.4 ± 25.2 μg/cm(2) for the lithium disilicate. BFS values were highest for the S82 (2+2 h) composition (250 ± 26 MPa) and lithium disilicate (266 ± 37 MPa) glass-ceramics. The fracture toughness was higher for the S82 compositions, with the S82 (2+2h) attaining the highest value of 4.2 ± 0.3 MPa m(1/2)(P=0.01). The S82 (2+2 h) fluorcanasite glass-ceramic had the lowest brittleness index. The S82 (2+2 h) fluorcanasite glass-ceramic has acceptable chemical solubility, high biaxial flexural strength, fracture toughness and hardness. A novel glass-ceramic has been developed with potential as a restorative material. The

Induction surface hardening of hard coated steels

Energy Technology Data Exchange (ETDEWEB)

Pantleon, K.; Kessler, O.; Hoffann, F.; Mayr, P. [Stiftung Inst. fuer Werkstofftechnik, Bremen (Germany)

1999-11-01

The properties of hard coatings deposited using CVD processes are usually excellent. However, high deposition temperatures negatively influence the substrate properties, especially in the case of low alloyed steels. Therefore, a subsequent heat treatment is necessary to restore the properties of steel substrates. Here, induction surface hardening is used as a method of heat treatment after the deposition of TiN hard coatings on AISI 4140 (DIN42CrMo4) substrates. The influences of the heat treatment on both the coating and the substrate properties are discussed in relation to the parameters of induction heating. Thereby, the heating time, heating atmosphere and the power input into the coating-substrate compounds are varied. As a result of induction surface hardening, the properties of the substrates are improved without losing good coating properties. High hardness values in the substrate near the interface allow the AISI 4140 substrates to support TiN hard coatings very well. Consequently, higher critical loads are measured in scratch tests after the heat treatment. Also, compressive residual stresses in the substrate are generated. In addition, only a very low distortion appears. (orig.)

Influence of Material Properties on the Ballistic Performance of Ceramics for Personal Body Armour

Directory of Open Access Journals (Sweden)

Christian Kaufmann

2003-01-01

Full Text Available In support of improved personal armour development, depth of penetration tests have been conducted on four different ceramic materials including alumina, modified alumina, silicon carbide and boron carbide. These experiments consisted of impacting ceramic tiles bonded to aluminum cylinders with 0.50 caliber armour piercing projectiles. The results are presented in terms of ballistic efficiency, and the validity of using ballistic efficiency as a measure of ceramic performance was examined. In addition, the correlation between ballistic performance and ceramic material properties, such as elastic modulus, hardness, spall strength and Hugoniot Elastic Limit, has been considered.

The Microstructure and Physical Properties of Incinerated Paper-Cullet-Clay Ceramics

Science.gov (United States)

Sahar, M. R.; Hamzah, K.; Rohani, M. S.; Samah, K. A.; Razi, M. M.

A series of ceramic based on (x) incinerated recycle paper - (80-x) cullet - 20 Kaolin clay (where 10×45 wt%) has successfully been made by slip casting technique followed by sintering at 1000 °C. The actual composition of ceramic is analyzed using Energy Dispersive of X-Ray (EDAX) while the phase existence is determined using X-Ray Diffraction (XRD) technique. Their microstructural morphology is observed under Scanning Electron Microscope (SEM) and the physical properties are measured in term of their thermal shrinkage and hardness. It is found that the ceramic contain mostly of Silica and the phase is dominated by the existence of Quartz (SiO2), Wollastonite (CaSiO3) and Anorthite (Ca(Al2SiO8)). The SEM micrograph shows that the morphology is dominated by the existence of granular structure, and then become smoother as the cullet level is further increased. It is also found out that the thermal shrinkage is in the range 18% - 6.5% while the hardness is in the range of 152MPa- 1.463 GPa depending on composition.

Determination Of Work Indexes Of Basic Ceramic Raw Materials

OpenAIRE

İPEK, Halil; UÇBAŞ, Yaşar

2017-01-01

In this study, the grindability of basic ceramic raw materials have been investigated by using Bond grindability test and the results have been compared. Bond grindability test results show that work indexes of raw materials are dependent on their hardnesses.

Characterization of a wollastonite glass-ceramic material prepared using sugar cane bagasse ash (SCBA) as one of the raw materials

Energy Technology Data Exchange (ETDEWEB)

Teixeira, Silvio R., E-mail: rainho@fct.unesp.br [Universidade Estadual Paulista — UNESP, Faculdade de Ciências e Tecnologia — FCT, 19060-900 Presidente Prudente — SP (Brazil); Souza, Agda E. [Universidade Estadual Paulista — UNESP, Faculdade de Ciências e Tecnologia — FCT, 19060-900 Presidente Prudente — SP (Brazil); Carvalho, Claudio L.; Reynoso, Victor C.S. [Universidade Estadual Paulista — UNESP, Faculdade de Engenharia de Ilha Solteira — FEIS, 15385-000 Ilha Solteira – SP (Brazil); Romero, Maximina; Rincón, Jesús Ma. [Instituto de Ciencias de la Construccion Eduardo Torroja — IETCC, CSIC, 28033 Madrid (Spain)

2014-12-15

Glass-ceramic material prepared with sugar cane bagasse ash as one of the raw materials was characterized to determine some important properties for its application as a coating material. X-ray diffraction patterns showed that wollastonite-2M (CaSiO{sub 3}) was the major glass-ceramic phase. The Rietveld method was used to quantify the crystalline (60 wt.%) and vitreous (40 wt.%) phases in the glass-ceramic. The microstructure (determined by scanning electron microscopy) of this material had a marble appearance, showing a microporous network of elongated crystals with some areas with dendritic, feather-like ordering. Microhardness data gave a mean hardness value of 564.4 HV (Vickers-hardness), and light microscopy disclosed a greenish brown colored material with a vitreous luster. - Highlights: • We studied the properties of a glass-ceramic material obtained from sugarcane ash. • This material has the appearance and hardness of natural stones. • A refining method gave information about its amorphous and crystalline phases. • This material has potential to be used as coating plates for buildings.

Characterization of a wollastonite glass-ceramic material prepared using sugar cane bagasse ash (SCBA) as one of the raw materials

International Nuclear Information System (INIS)

Teixeira, Silvio R.; Souza, Agda E.; Carvalho, Claudio L.; Reynoso, Victor C.S.; Romero, Maximina; Rincón, Jesús Ma.

2014-01-01

Glass-ceramic material prepared with sugar cane bagasse ash as one of the raw materials was characterized to determine some important properties for its application as a coating material. X-ray diffraction patterns showed that wollastonite-2M (CaSiO 3 ) was the major glass-ceramic phase. The Rietveld method was used to quantify the crystalline (60 wt.%) and vitreous (40 wt.%) phases in the glass-ceramic. The microstructure (determined by scanning electron microscopy) of this material had a marble appearance, showing a microporous network of elongated crystals with some areas with dendritic, feather-like ordering. Microhardness data gave a mean hardness value of 564.4 HV (Vickers-hardness), and light microscopy disclosed a greenish brown colored material with a vitreous luster. - Highlights: • We studied the properties of a glass-ceramic material obtained from sugarcane ash. • This material has the appearance and hardness of natural stones. • A refining method gave information about its amorphous and crystalline phases. • This material has potential to be used as coating plates for buildings

Nano-Ceramic Coated Plastics

Science.gov (United States)

Cho, Junghyun

2013-01-01

Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

Characterization for Ceramic-coated magnets using E-beam and thermal annealing methods

International Nuclear Information System (INIS)

Kim, Hyug Jong; Kim, Hee Gyu; Kang, In Gu; Kim, Min Wan; Yang, Ki Ho; Lee, Byung Cheol; Choi, Byung Ho

2009-01-01

Hard magnet was usually used by coating SiO 2 ceramic thick films followed by the thermal annealing process. In this work, the alternative annealing process for NdFeB magnets using e-beam sources(1∼2 MeV, 50∼400 kGy) was investigated. NdFeB magnets was coated with ceramic thick films using the spray method. The optimal annealing parameter for e-beam source reveals to be 1 MeV and 300 kGy. The sample prepared at 1 MeV and 300 kGy was characterized by the analysis of the surface morphology, film hardness, adhesion and chemical stability. The mechanical property of thick film, especially film hardness, is better than that of thermal annealed samples at 180 .deg. C. As a result, e-beam annealing process will be one of candidate and attractive heat treatment process. In future, manufacturing process will be carried out in cooperation with the magnet company

Surface Modification of Ceramic Membranes with Thin-film Deposition Methods for Wastewater Treatment

KAUST Repository

Jahangir, Daniyal

2017-12-01

Membrane fouling, which is caused by deposition/adsorption of foulants on the surface or within membrane pores, still remains a bottleneck that hampers the widespread application of membrane bioreactor (MBR) technology for wastewater treatment. Recently membrane surface modification has proved to be a useful method in water/wastewater treatment to improve the surface hydrophilicity of membranes to obtain higher water fluxes and to reduce fouling. In this study, membrane modification was investigated by depositing a thin film of same thickness of TiO2 on the surface of an ultrafiltration alumina membrane. Various thin-film deposition (TFD) methods were employed, i.e. electron-beam evaporation, sputter and atomic layer deposition (ALD), and a comparative study of the methods was conducted to assess fouling inhibition performance in a lab-scale anaerobic MBR (AnMBR) fed with synthetic municipal wastewater. Thorough surface characterization of all modified membranes was carried out along with clean water permeability (CWP) tests and fouling behavior by bovine serum albumin (BSA) adsorption tests. The study showed better fouling inhibition performance of all modified membranes; however the effect varied due to different surface characteristics obtained by different deposition methods. As a result, ALD-modified membrane showed a superior status in terms of surface characteristics and fouling inhibition performance in AnMBR filtration tests. Hence ALD was determined to be the best TFD method for alumina membrane surface modification for this study. ALD-modified membranes were further characterized to determine an optimum thickness of TiO2-film by applying different ALD cycles. ALD treatment significantly improved the surface hydrophilicity of the unmodified membrane. Also ALD-TiO2 modification was observed to reduce the surface roughness of original alumina membrane, which in turn enhanced the anti-fouling properties of modified membranes. Finally, a same thickness of ALD

Effect of light-curing units, post-cured time and shade of resin cement on knoop hardness.

Science.gov (United States)

Reges, Rogério Vieira; Costa, Ana Rosa; Correr, Américo Bortolazzo; Piva, Evandro; Puppin-Rontani, Regina Maria; Sinhoreti, Mário Alexandre Coelho; Correr-Sobrinho, Lourenço

2009-01-01

The aim of this study was to evaluate the Knoop hardness after 15 min and 24 h of different shades of a dual-cured resin-based cement after indirect photoactivation (ceramic restoration) with 2 light-curing units (LCUs). The resin cement Variolink II (Ivoclar Vivadent) shade XL, A2, A3 and opaque were mixed with the catalyst paste and inserted into a black Teflon mold (5 mm diameter x 1 mm high). A transparent strip was placed over the mold and a ceramic disc (Duceram Plus, shade A3) was positioned over the resin cement. Light-activation was performed through the ceramic for 40 s using quartz-tungsten-halogen (QTH) (XL 2500; 3M ESPE) or light-emitting diode (LED) (Ultrablue Is, DMC) LCUs with power density of 615 and 610 mW/cm(2), respectively. The Koop hardness was measured using a microhardness tester HMV 2 (Shimadzu) after 15 min or 24 h. Four indentations were made in each specimen. Data were subjected to ANOVA and Tukey's test (alpha=0.05). The QTH LCU provided significantly higher (pcement showed lower Knoop hardness than the other shades for both LCUs and post-cure times.

Microstructure and mechanical properties of silicon nitride structural ceramics of silicon nitride

International Nuclear Information System (INIS)

Strohaecker, T.R.; Nobrega, M.C.S.

1989-01-01

The utilization of direct evaluation technic of tenacity for fracturing by hardness impact in silicon nitride ceramics is described. The microstructure were analysied, by Scanning Electron Microscopy, equiped with a microanalysis acessory by X ray energy dispersion. The difference between the values of K IC measure for two silicon nitride ceramics is discussed, in function of the microstructures and the fracture surfaces of the samples studied. (C.G.C.) [pt

Co-electrodeposition of hard Ni-W/diamond nanocomposite coatings

Science.gov (United States)

Zhang, Xinyu; Qin, Jiaqian; Das, Malay Kumar; Hao, Ruru; Zhong, Hua; Thueploy, Adisak; Limpanart, Sarintorn; Boonyongmaneerat, Yuttanant; Ma, Mingzhen; Liu, Riping

2016-02-01

Electroplated hard chrome coating is widely used as a wear resistant coating to prolong the life of mechanical components. However, the electroplating process generates hexavalent chromium ion which is known carcinogen. Hence, there is a major effort throughout the electroplating industry to replace hard chrome coating. Composite coating has been identified as suitable materials for replacement of hard chrome coating, while deposition coating prepared using traditional co-deposition techniques have relatively low particles content, but the content of particles incorporated into a coating may fundamentally affect its properties. In the present work, Ni-W/diamond composite coatings were prepared by sediment co-electrodeposition from Ni-W plating bath, containing suspended diamond particles. This study indicates that higher diamond contents could be successfully co-deposited and uniformly distributed in the Ni-W alloy matrix. The maximum hardness of Ni-W/diamond composite coatings is found to be 2249 ± 23 Hv due to the highest diamond content of 64 wt.%. The hardness could be further enhanced up to 2647 ± 25 Hv with heat treatment at 873 K for 1 h in Ar gas, which is comparable to hard chrome coatings. Moreover, the addition of diamond particles could significantly enhance the wear resistance of the coatings.

Development and characterization of AlCrN coated Si3N4 ceramic cutting tool

International Nuclear Information System (INIS)

Souza, J.V.C.; Nono, M.C.A.; Machado, J.P.B.; Silva, O.M.M.; Sa, F.C.L.

2010-01-01

Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si 3 N 4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6,43 MPa.m 1/2 and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed an improvement on work piece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN. (author)

Piezoelectric ceramic implants: in vivo results.

Science.gov (United States)

Park, J B; Kelly, B J; Kenner, G H; von Recum, A F; Grether, M F; Coffeen, W W

1981-01-01

The suitability of barium titanate (BaTiO3) ceramic for direct substitution of hard tissues was evaluated using both electrically stimulated (piezoelectric) and inactive (nonpolarized) test implants. Textured cylindrical specimens, half of them made piezoelectric by polarization in a high electric field, were implanted into the cortex of the midshaft region of the femora of dogs for various periods of time. Interfacial healing and bio-compatibility of the implant material were studied using mechanical, microradiographical, and histological techniques. Our results indicate that barium titanate ceramic shows a very high degree of biocompatibility as evidenced by the absence of inflammatory or foreign body reactions at the implant-tissue interface. Furthermore, the material and its surface porosity allowed a high degree of bone ingrowth as evidenced by microradiography and a high degree of interfacial tensile strength. No difference was found between the piezoelectric and the electrically neutral implant-tissue interfaces. Possible reasons for this are discussed. The excellent mechanical properties of barium titanate, its superior biocompatibility, and the ability of bone to form a strong mechanical interfacial bond with it, makes this material a new candidate for further tests for hard tissue replacement.

KrF excimer laser precision machining of hard and brittle ceramic biomaterials

International Nuclear Information System (INIS)

Huang, Yao-Xiong; Lu, Jian-Yi; Huang, Jin-Xia

2014-01-01

KrF excimer laser precision machining of porous hard–brittle ceramic biomaterials was studied to find a suitable way of machining the materials into various desired shapes and sizes without distorting their intrinsic structure and porosity. Calcium phosphate glass ceramics (CPGs) and hydroxyapatite (HA) were chosen for the study. It was found that KrF excimer laser can cut both CPGs and HA with high efficiency and precision. The ablation rates of CPGs and HA are respectively 0.081 µm/(pulse ⋅ J cm −2 ) and 0.048 µm/(pulse ⋅ J cm −2 ), while their threshold fluences are individually 0.72 and 1.5 J cm −2 . The cutting quality (smoothness of the cut surface) is a function of laser repetition rate and cutting speed. The higher the repetition rate and lower the cutting speed, the better the cutting quality. A comparison between the cross sections of CPGs and HA cut using the excimer laser and using a conventional diamond cutting blade indicates that those cut by the excimer laser could retain their intrinsic porosity and geometry without distortion. In contrast, those cut by conventional machining had distorted geometry and most of their surface porosities were lost. Therefore, when cutting hard–brittle ceramic biomaterials to prepare scaffold and implant or when sectioning them for porosity evaluation, it is better to choose KrF excimer laser machining. (paper)

Hardness properties and microscopic investigation of crack- crystal interaction in SiO(2)-MgO-Al(2)O(3)-K(2)O-B(2)O(3)-F glass ceramic system.

Science.gov (United States)

Roy, Shibayan; Basu, Bikramjit

2010-01-01

In view of the potential engineering applications requiring machinability and wear resistance, the present work focuses to evaluate hardness property and to understand the damage behavior of some selected glass-ceramics having different crystal morphologies with SiO(2)-MgO-Al(2)O(3)-K(2)O-B(2)O(3)-F composition, using static micro-indentation tests as well as dynamic scratch tests, respectively. Vickers hardness of up to 5.5 GPa has been measured in glass-ceramics containing plate like mica crystals. Scratch tests at a high load of 50 Nin artificial saliva were carried out in order to simulate the crack-microstructure interaction during real-time abrasion wear and machining operation. The experimental observations indicate that the novel "spherulitic-dendritic shaped "crystals, similar to the plate like crystals, have the potential to hinder the scratching induced crack propagation. In particular, such potential of the 'spherulitic-dendritic' crystals become more effective due to the larger interfacial area with the glass matrix as well as the dendritic structure of each mica plate, which helps in crack deflection and crack blunting, to a larger extent.While modest damage tolerant behavior is observed in case of 'spherulitic-dendritic' crystal containing material, severe brittle fracture of plate like crystals were noted, when both were scratched at 50 N load.

Effect of heat treatment on the characteristics of tool steel deposited by the directed energy deposition process

Science.gov (United States)

Park, Jun Seok; Lee, Min-Gyu; Cho, Yong-Jae; Sung, Ji Hyun; Jeong, Myeong-Sik; Lee, Sang-Kon; Choi, Yong-Jin; Kim, Da Hye

2016-01-01

The directed energy deposition process has been mainly applied to re-work and the restoration of damaged steel. Differences in material properties between the base and the newly deposited materials are unavoidable, which may affect the mechanical properties and durability of the part. We investigated the effect of heat treatment on the characteristics of tool steel deposited by the DED process. We prepared general tool steel materials of H13 and D2 that were deposited onto heat-treated substrates of H13 and D2, respectively, using a direct metal tooling process. The hardness and microstructure of the deposited steel before and after heat treatment were investigated. The hardness of the deposited H13 steel was higher than that of wrought H13 steel substrate, while that of the deposited D2 was lower than that of wrought D2. The evolution of the microstructures by deposition and heat treatment varied depending on the materials. In particular, the microstructure of the deposited D2 steel after heat treatment consisted of fine carbides in tempered martensite and it is expected that the deposited D2 steel will have isotropic properties and high hardness after heat treatment.

Zirconium nitride hard coatings

International Nuclear Information System (INIS)

Roman, Daiane; Amorim, Cintia Lugnani Gomes de; Soares, Gabriel Vieira; Figueroa, Carlos Alejandro; Baumvol, Israel Jacob Rabin; Basso, Rodrigo Leonardo de Oliveira

2010-01-01

Zirconium nitride (ZrN) nanometric films were deposited onto different substrates, in order to study the surface crystalline microstructure and also to investigate the electrochemical behavior to obtain a better composition that minimizes corrosion reactions. The coatings were produced by physical vapor deposition (PVD). The influence of the nitrogen partial pressure, deposition time and temperature over the surface properties was studied. Rutherford backscattering spectrometry (RBS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM) and corrosion experiments were performed to characterize the ZrN hard coatings. The ZrN films properties and microstructure changes according to the deposition parameters. The corrosion resistance increases with temperature used in the films deposition. Corrosion tests show that ZrN coating deposited by PVD onto titanium substrate can improve the corrosion resistance. (author)

Effect of deposition temperature and thermal annealing on the dry etch rate of a-C: H films for the dry etch hard process of semiconductor devices

International Nuclear Information System (INIS)

Lee, Seung Moo; Won, Jaihyung; Yim, Soyoung; Park, Se Jun; Choi, Jongsik; Kim, Jeongtae; Lee, Hyeondeok; Byun, Dongjin

2012-01-01

The effect of deposition and thermal annealing temperatures on the dry etch rate of a-C:H films was investigated to increase our fundamental understanding of the relationship between thermal annealing and dry etch rate and to obtain a low dry etch rate hard mask. The hydrocarbon contents and hydrogen concentration were decreased with increasing deposition and annealing temperatures. The I(D)/I(G) intensity ratio and extinction coefficient of the a-C:H films were increased with increasing deposition and annealing temperatures because of the increase of sp 2 bonds in the a-C:H films. There was no relationship between the density of the unpaired electrons and the deposition temperature, or between the density of the unpaired electrons and the annealing temperature. However, the thermally annealed a-C:H films had fewer unpaired electrons compared with the as-deposited ones. Transmission electron microscopy analysis showed the absence of any crystallographic change after thermal annealing. The density of the as-deposited films was increased with increasing deposition temperature. The density of the 600 °C annealed a-C:H films deposited under 450 °C was decreased but at 550 °C was increased, and the density of all 800 °C annealed films was increased. The dry etch rate of the as-deposited a-C:H films was negatively correlated with the deposition temperature. The dry etch rate of the 600 °C annealed a-C:H films deposited at 350 °C and 450 °C was faster than that of the as-deposited film and that of the 800 °C annealed a-C:H films deposited at 350 °C and 450 °C was 17% faster than that of the as-deposited film. However, the dry etch rate of the 550 °C deposited a-C:H film was decreased after annealing at 600 °C and 800 °C. The dry etch rate of the as-deposited films was decreased with increasing density but that of the annealed a-C:H films was not. These results indicated that the dry etch rate of a-C:H films for dry etch hard masks can be further decreased by

Effects of Ti and TiC ceramic powder on laser-cladded Ti-6Al-4V in situ intermetallic composite

Science.gov (United States)

Ochonogor, O. F.; Meacock, C.; Abdulwahab, M.; Pityana, S.; Popoola, A. P. I.

2012-12-01

Titanium metal matrix composite (MMCs) was developed on titanium alloy (Ti-6Al-4V) substrate with the aim of improving the hardness and wear properties by laser cladding technique using a Rofin Sinar 4 kW Nd: YAG laser. Wear investigations were carried out with the aid of three body abrasion tester. The resultant microstructure show homogeneous distribution of TiC particles free from cracks and pores. Multiple track deposited systems with 50% overlap revealed micro-hardness increase from 357.3 HV0.1for the substrate reaching a peak as high as 922.2 HV0.1 for 60%Ti + 40%TiC and the least 665.3 HV0.1 for 80%Ti + 20%TiC MMCs. The wear resistance of the materials improved significantly, indicating a fifteen-fold wear rate reduction due to the proper distribution of ceramic particles thereby forming interstitial carbides as revealed by the X-ray diffraction spectrum.

Effects of substrate preheating during direct energy deposition on microstructure, hardness, tensile strength, and notch toughness

Science.gov (United States)

Baek, Gyeong Yun; Lee, Ki Yong; Park, Sang Hu; Shim, Do Sik

2017-11-01

This study examined the effects of substrate preheating for the hardfacing of cold-press dies using the high-speed tool steel AISI M4. The preheating of the substrate is a widely used technique for reducing the degree of thermal deformation and preventing crack formation. We investigated the changes in the metallurgical and mechanical properties of the high-speed tool steel M4 deposited on an AISI D2 substrate with changes in the substrate preheating temperature. Five preheating temperatures (100-500 °C; interval of 100 °C) were selected, and the changes in the temperature of the substrate during deposition were observed. As the preheating temperature of the substrate was increased, the temperature gradient between the melting layer and the substrate decreased; this prevented the formation of internal cracks, owing to thermal stress relief. Field-emission scanning electron microscopy showed that a dendritic structure was formed at the interface between the deposited layer and the substrate while a cellular microstructure was formed in the deposited layer. As the preheating temperature was increased, the sizes of the cells and precipitated carbides also increased. Furthermore, the hardness increased slightly while the strength and toughness decreased. Moreover, the tensile and impact properties deteriorated rapidly at excessively high preheating temperatures (greater than 500 °C). The results of this study can be used as preheating criteria for achieving the desired mechanical properties during the hardfacing of dies and molds.

Effect of fuel type and deposition surface temperature on the growth and structure of ash deposit collected during co-firing of coal with sewage-sludge, saw-dust and refuse derived fuel

Energy Technology Data Exchange (ETDEWEB)

Kupka, Tomasz; Zajac, Krzysztof; Weber, Roman [Clausthal Univ. of Technology, Clausthal-Zellerfeld (Germany). Inst. of Energy Process Engineering and Fuel Technology

2008-07-01

Blends of a South African bituminous ''Middleburg'' coal and three alternative fuels (a municipal sewage-sludge, a saw-dust and a refuse derived fuel) have been fired in the slagging reactor to examine the effect of the added fuel on slagging propensity of the mixtures. Two kinds of deposition probes have been used, un-cooled ceramic probes and air-cooled steal probes. Distinct differences in physical and chemical structures of the deposits collected using the un-cooled ceramic probes and air-cooled metal probes have been observed. Glassy, easily molten deposits collected on un-cooled ceramic deposition probes were characteristic for co-firing of municipal sewage-sludge with coal. Porous, sintered (not molten) but easily removable deposits of the same fuel blend have been collected on the air-cooled metal deposition probes. Loose, easy removable deposits have been sampled on air-cooled metal deposition probe during co-firing of coal/saw-dust blends. The mass of the deposit sampled at lower surface temperatures (550-700 C) was always larger than the mass sampled at higher temperatures (1100-1300 C) since the higher temperature ash agglomerated and sintered much faster than the low temperature deposit. (orig.)

Influence of light-curing units and restorative materials on the micro hardness of resin cements

Directory of Open Access Journals (Sweden)

Kuguimiya Rosiane

2010-01-01

Full Text Available Aim: The aim of this study was to evaluate the effect of indirect restorative materials (IRMs and light-curing units (LCUs on the micro hardness of dual-cured resin cement. Materials and Methods: A total of 36 cylindrical samples (2 mm thick were prepared with dual-cured resin cement (Relyx ARC photo-activated with either a QTH (Optilight Plus for 40s or a LED (Radii light-curing unit for 65s. Photo-activation was performed through the 2-mm- thick IRMs and the samples were divided into six groups (n=6 according to the combination of veneering materials (without, ceramic and indirect resin and LCUs (QTH and LED. In the control group, the samples were light-cured with a QTH unit without the interposition of any restorative material. Vickers micro hardness test was performed on the top and bottom surfaces of each sample (load of 50 g for 15 secs. The data were statistically analyzed using a three-way ANOVA followed by Tukey x s post-hoc test ( P < 0.05. Results: There were no statistically significant differences on the top surface between the light curing-units ( P > 0.05; however, the LED provided greater hardness on the bottom surface when a ceramic material was used ( P < 0.05. The mean hardness in photo-activated samples, in which there was no interposition of indirect materials, was significantly greater ( P < 0.01. Conclusions: It may be concluded that the interposition of the restorative material decreased the micro hardness in the deeper cement layer. Such decrease, however, was lower when the ceramic was interposed and the cement light-cured with LED.

Characteristics of SiOx-containing hard film prepared by low temperature plasma enhanced chemical vapor deposition using hexamethyldisilazane or vinyltrimethylsilane and post oxygen plasma treatment

Energy Technology Data Exchange (ETDEWEB)

Wei, Yi-Syuan; Liu, Wan-Yu; Wu, Hsin-Ming [Department of Materials Engineering, Tatung University, Taipei, 104, Taiwan (China); Chen, Ko-Shao, E-mail: kschen@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei, 104, Taiwan (China); Cech, Vladimir [Institute of Materials Chemistry, Brno University of Technology (Czech Republic)

2017-03-01

This study, monomers of hexamethyldisilazane (HMDSZ) and vinyltrimethylsilane (VTMS) were respectively used to deposit on the surface of polyethylene terephthalate (PET) substrate by plasma enhanced chemical vapor deposition. Oxygen plasma treatment follows the HMDSZ and VTMS deposition to produce a hydrophilic surface film on the deposited surface. Time for HMDSZ and VTMS plasma deposition was changed to investigate its influences on water contact angle, deposited film thickness, refractive index, and friction coefficient properties. The surface morphologies of the processed samples were observed by scanning electron microscope and their chemical compositions were measured by X-ray photoelectron spectroscopy. At 550 nm wavelength, the optical transmittance of PET after the HMDSZ treatment decreases from 89% to 83%, but increases from 89% to 95% for the VTMS treatment. With increase in HMDSZ and VTMS deposition times, the film thickness increases and the refractive index decreases. Result revealed by XPS, SiO{sub 2} film is formed on the sample surface after the O{sub 2} plasma treatment. The film adhesion capability by the HMDSZ+O{sub 2} and VTMS+O{sub 2} treatment was stronger than that by the HMDSZ and VTMS treatment only. The SiOx films produced by HMDSZ+O{sub 2} and VTMS+O{sub 2} treatment can increase the film hardness and improve light transmittance. - Highlights: • With increase in HMDSZ and VTMS deposition times, the film thickness increases and the refractive index decreases. • The optical transmittance of PET after the VTMS treatment increases from 89% to 95%. • The SiO{sub 2} films deposited by HMDSZ+O{sub 2} and VTMS+O{sub 2} plasma can increase the film hardness and improve light transmittance. • It is expected that they can be applied to the optical transmittance protective film on plastic substrate in the future.

Ductile Binder Phase For Use With Almgb14 And Other Hard Ceramic Materials

Science.gov (United States)

Cook, Bruce A.; Russell, Alan; Harringa, Joel

2005-07-26

This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.

Degree of conversion and surface hardness of resin cement cured with different curing units.

Science.gov (United States)

Ozturk, Nilgun; Usumez, Aslihan; Usumez, Serdar; Ozturk, Bora

2005-01-01

The aim of this study was to evaluate the degree of conversion and Vickers surface hardness of resin cement under a simulated ceramic restoration with 3 different curing units: a conventional halogen unit, a high-intensity halogen unit, and a light-emitting diode system. A conventional halogen curing unit (Hilux 550) (40 s), a high-intensity halogen curing unit used in conventional and ramp mode (Optilux 501) (10 s and 20 s, respectively), and a light-emitting diode system (Elipar FreeLight) (20 s, 40 s) were used in this study. The dual-curing resin cement (Variolink II) was cured under a simulated ceramic restoration (diameter 5 mm, height 2 mm), and the degree of conversion and Vickers surface hardness were measured. For degree of conversion measurement, 10 specimens were prepared for each group. The absorbance peaks were recorded using the diffuse-reflection mode of Fourier transformation infrared spectroscopy. For Vickers surface hardness measurement, 10 specimens were prepared for each group. A load of 200 N was applied for 15 seconds, and 3 evaluations of each of the samples were performed. Degree of conversion achieved with Optilux 501 (20 s) was significantly higher than those of Hilux, Optilux 501 (10 s), Elipar FreeLight (20 s), and Elipar FreeLight (40 s). For Vickers surface hardness measurement, Optilux 501 (20 s) produced the highest surface hardness value. No significant differences were found among the Hilux, Optilux 501 (10 s), Elipar FreeLight (20 s), and Elipar FreeLight (40 s). The high-intensity halogen curing unit used in ramp mode (20 s) produced harder resin cement surfaces than did the conventional halogen curing unit, high-intensity halogen curing unit used in conventional mode (10 s) and light-emitting diode system (20 s, 40 s), when cured through a simulated ceramic restoration.

Washcoat Deposition of Ni- and Co-ZrO2 Low Surface Area Powders onto Ceramic Open-Cell Foams: Influence of Slurry Formulation and Rheology

Directory of Open Access Journals (Sweden)

Riccardo Balzarotti

2015-12-01

Full Text Available The effect of formulations and procedures to deposit thin active layers based on low surface area powders on complex geometry substrates (open-cell foams was experimentally assessed. An acid-free liquid medium based on water, glycerol, and polyvinyl alcohol was used for powder dispersion, while a dip-coating technique was chosen for washcoat deposition on 30 PPI ceramic open-cell foams. The rheological behavior was explained on the bases of both porosity and actual powder density. It was proved that the use of multiple dippings fulfills flexibility requirements for washcoat load management. Multiple depositions with intermediate flash drying steps at 350 °C were carried out. Washcoat loads in the 2.5 to 22 wt. % range were obtained. Pore clogging was seldom observed in a limited extent in samples with high loading (>20 wt. %. Adhesion, evaluated by means of accelerated stress test in ultrasound bath, pointed out good results of all the deposited layers.

Fabrication of Silicon Nitride Dental Core Ceramics with Borosilicate Veneering material

International Nuclear Information System (INIS)

Wananuruksawong, R; Jinawath, S; Wasanapiarnpong, T; Padipatvuthikul, P

2011-01-01

Silicon nitride (Si 3 N 4 ) ceramic is a great candidate for clinical applications due to its high fracture toughness, strength, hardness and bio-inertness. This study has focused on the Si 3 N 4 ceramic as a dental core material. The white Si 3 N 4 was prepared by pressureless sintering at relative low sintering temperature of 1650 deg. C in nitrogen atmosphere. The coefficient of thermal expansion (CTE) of Si 3 N 4 ceramic is lower than that of Zirconia and Alumina ceramic which are popular in this field. The borosilicate glass veneering was employed due to its compatibility in thermal expansion. The sintered Si 3 N 4 specimens represented the synthetic dental core were paintbrush coated by a veneer paste composed of borosilicate glass powder ( 2 O 3 - partial stabilized zirconia) and 30 wt% of polyvinyl alcohol (5 wt% solution). After coating the veneer on the Si 3 N 4 specimens, the firing was performed in electric tube furnace between 1000-1200 deg. C. The veneered specimens fired at 1100 deg. C for 15 mins show good bonding, smooth and glossy without defect and crazing. The veneer has thermal expansion coefficient as 3.98x10 -6 deg. C -1 , rather white and semi opaque, due to zirconia addition, the Vickers hardness as 4.0 GPa which is closely to the human teeth.

Effect of MnO2, Bi2O3, and ZnO additions on the electrical properties of lead zirconate titanate piezo ceramics

International Nuclear Information System (INIS)

Klimov, V.V.; Selikova, N.I.; Bronnikov, A.N.

2006-01-01

The effect of manganese dioxide additions on the electrical properties of lead zirconate titanate (PZT) piezo ceramics has been investigated. The results demonstrate that, taken alone, manganese dioxide does not ensure the formation of hard PZT. The valence state of manganese in the piezo ceramics is shown to be 4+ if no other dopants are present and 3+ if manganese is introduced in combination with Bi and Zn. Microstructural examination indicates that the grain size of the singly doped ceramics is 5-15 μm, while that of the codoped ceramics is 1-3 μm. The polarization current curves of the piezo ceramics containing manganese, bismuth, and zinc oxides have extra maxima, which points to significant internal fields. The manganese is shown to reside at grain boundaries. The conclusion is made that it is the composition of Mn-containing intergranular phases, rather than the presence of manganese ions, that plays a key role in the formation of hard piezo ceramics [ru

Effects of crystal size on the mechanical properties of a lithium disilicate glass-ceramic

Energy Technology Data Exchange (ETDEWEB)

Li, D. [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, 28 West Xianning Road, Xi’an 710049 (China); Guo, J.W.; Wang, X.S; Zhang, S.F. [State Key Laboratory of Military Stomatology, Department of Prosthodontics, School of Stomatology, Fourth Military Medical University, 145 West Changle Road, Xi’an 710032 (China); He, L., E-mail: helin@mail.xjtu.edu.cn [State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, 28 West Xianning Road, Xi’an 710049 (China)

2016-07-04

Crystal size of lithium disilicate (LD) phase in a LD glass-ceramic was changed by thermally controlled crystallization of a precursory LD glass at different temperatures. Effects of the crystal size on the mechanical properties of the glass-ceramic were investigated. It was found that the flexural strength presented a hump-like variation trend with increasing the crystal size, the hardness monotonously decreased at the same time. It was further confirmed that micro residual compressive stresses existed inside the LD crystals due to the thermal expansion mismatch between the glass matrix and the crystalline phase. The levels of the residual stresses increased with increasing the crystal size. The crystal size performed dual effects on the flexural strength of the glass-ceramic: an “interlocking effect” caused by larger-sized LD crystals and a “micro residual stress effect” related to the balancing tensile stresses in the glass matrix. Higher residual tensile stresses in the glass matrix induced by larger-sized LD crystals would counteract the “interlocking effect” of the crystals, causing the strength degradation. The hardness of the glass-ceramic was mainly controlled by the “micro residual stress effect”.

Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

OpenAIRE

Ramm , D.; Hutchings , I.; Clyne , T.

1993-01-01

Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharp...

Bioactive and inert dental glass-ceramics.

Science.gov (United States)

Montazerian, Maziar; Zanotto, Edgar Dutra

2017-02-01

The global market for dental materials is predicted to exceed 10 billion dollars by 2020. The main drivers for this growth are easing the workflow of dentists and increasing the comfort of patients. Therefore, remarkable research projects have been conducted and are currently underway to develop improved or new dental materials with enhanced properties or that can be processed using advanced technologies, such as CAD/CAM or 3D printing. Among these materials, zirconia, glass or polymer-infiltrated ceramics, and glass-ceramics (GCs) are of great importance. Dental glass-ceramics are highly attractive because they are easy to process and have outstanding esthetics, translucency, low thermal conductivity, high strength, chemical durability, biocompatibility, wear resistance, and hardness similar to that of natural teeth, and, in certain cases, these materials are bioactive. In this review article, we divide dental GCs into the following two groups: restorative and bioactive. Most restorative dental glass-ceramics (RDGCs) are inert and biocompatible and are used in the restoration and reconstruction of teeth. Bioactive dental glass-ceramics (BDGCs) display bone-bonding ability and stimulate positive biological reactions at the material/tissue interface. BDGCs are suggested for dentin hypersensitivity treatment, implant coating, bone regeneration and periodontal therapy. Throughout this paper, we elaborate on the history, processing, properties and applications of RDGCs and BDGCs. We also report on selected papers that address promising types of dental glass-ceramics. Finally, we include trends and guidance on relevant open issues and research possibilities. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 619-639, 2017. © 2016 Wiley Periodicals, Inc.

Modified PZT ceramics as a material that can be used in micromechatronics

Science.gov (United States)

Zachariasz, Radosław; Bochenek, Dariusz

2015-11-01

Results on investigations of the PZT type ceramics with the following chemical composition: Pb0.94Sr0.06(Zr0.50 Ti0.50)0.99 Cr0.01O3 (PSZTC) which belongs to a group of multicomponent ceramic materials obtained on basis of the PZT type solid solution, are presented in this work. Ceramics PSZTC was obtained by a free sintering method under the following conditions: Tsint = 1250 °C and tsint = 2 h. Ceramic compacts of specimens for the sintering process were made from the ceramic mass consisting of a mixture of the synthesized PSZTC powder and 3% polyvinyl alcohol while wet. The PSZTC ceramic specimens were subjected to poling by two methods: low temperature and high temperature. On the basis of the examinations made it has been found that the ceramics obtained belongs to ferroelectric-hard materials and that is why it may be used to build resonators, filters and ultrasonic transducers. Contribution to the Topical Issue "Materials for Dielectric Applications" edited by Maciej Jaroszewski and Sabu Thomas.

Core-shell structured ceramic nonwoven separators by atomic layer deposition for safe lithium-ion batteries

Science.gov (United States)

Shen, Xiu; Li, Chao; Shi, Chuan; Yang, Chaochao; Deng, Lei; Zhang, Wei; Peng, Longqing; Dai, Jianhui; Wu, Dezhi; Zhang, Peng; Zhao, Jinbao

2018-05-01

Safety is one of the most factors for lithium-ion batteries (LIBs). In this work, a novel kind of ceramic separator with high safety insurance is proposed. We fabricated the core-shell nanofiber separators for LIBs by atomic layer deposition (ALD) of 30 nm Al2O3 on the electrospinning nonwoven fiber of polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP). The separators show a pretty high heat resistance up to 200 °C without any shrinkage, an excellent fire-resistant property and a wide electrochemical window. Besides, with higher uptake and ionic conductivity, cells assembled with the novel separator shows better electrochemical performance. The ALD produced separators exhibit great potential in elaborate products like 3C communications and in energy field with harsh requirements for safety such as electric vehicles. The application of ALD on polymer fiber membranes brings a new strategy and opportunity for improving the safety of the advanced LIBs.

Mechanical characteristics of a tool steel layer deposited by using direct energy deposition

Science.gov (United States)

Baek, Gyeong Yun; Shin, Gwang Yong; Lee, Eun Mi; Shim, Do Sik; Lee, Ki Yong; Yoon, Hi-Seak; Kim, Myoung Ho

2017-07-01

This study focuses on the mechanical characteristics of layered tool steel deposited using direct energy deposition (DED) technology. In the DED technique, a laser beam bonds injected metal powder and a thin layer of substrate via melting. In this study, AISI D2 substrate was hardfaced with AISI H13 and M2 metal powders for mechanical testing. The mechanical and metallurgical characteristics of each specimen were investigated via microstructure observation and hardness, wear, and impact tests. The obtained characteristics were compared with those of heat-treated tool steel. The microstructures of the H13- and M2-deposited specimens show fine cellular-dendrite solidification structures due to melting and subsequent rapid cooling. Moreover, the cellular grains of the deposited M2 layer were smaller than those of the H13 structure. The hardness and wear resistance were most improved in the M2-deposited specimen, yet the H13-deposited specimen had higher fracture toughness than the M2-deposited specimen and heat-treated D2.

TXRF study of electrochemical deposition of metals on glass-ceramic carbon electrode surfaces

International Nuclear Information System (INIS)

Alov, N.; Oskolok, K.; Wittershagen, A.; Mertens, M.; Rittmeyer, C.; Kolbesen, B.O.

2000-01-01

Nowadays the methods of solid surface analysis are widely used to study the thermodynamic and kinetic aspects of joint electrochemical deposition of metals on solid substrates. In this work the surfaces of some binary and ternary metal electrodeposits on disc glass-ceramic carbon electrodes were studied by total-reflection x-ray fluorescence spectroscopy (TXRF). Metal alloys were obtained as a result of electrochemical co-deposition of copper, cadmium and lead from n x 10 -4 M (Cu, Cd, Pb)(NO 3 ) 2 + 0.01 M HNO 3 solutions under mixing. TXRF measurements were performed with an ATOMIKA EXTRA II A spectrometer using Mo K α and W (Brems) primary excitation. The serious advantage of TXRF as a method of near-surface analysis is very high element sensitivity. Apart from main elements (Cu, Cd, Pb) we have detected trace elements (Cl, Ag, Pt, Hg) which are present in working solution and has an effect to the electrodeposit formation. The comparison of TXRF data with information obtained by X-ray photoelectron spectroscopy and electron-probe x-ray microanalysis permits to realize depth profiling electrochemical alloys. In particular it was found that in binary systems Cu-Pb and Cu-Cd the relative lead and cadmium content on the electrodeposit surface is considerably greater than in the bulk. These phenomena are due to the features of metal nucleation and growth mechanisms. High sensitivity of TXRF to surface morphology and the correlation of TXRF and scanning electron microscopy data allow to determine the area of prevailing location of metal in the heterogeneous alloy surface. So we have established that in Cu-Pb and Cu-Cd-Pb systems solid solution of copper and lead is formed: significant part of lead is deposited not only in specific 3D-clusters but also in copper thin film. It was demonstrated that the near-surface TXRF analysis of metal electrodeposits on solid electrodes is highly effective to study the mechanisms of metal nucleation, metal cluster and thin film

CVD of solid oxides in porous substrates for ceramic membrane modification

NARCIS (Netherlands)

Lin, Y.S.; Lin, Y.S.; Burggraaf, Anthonie; Burggraaf, A.J.

1992-01-01

The deposition of yttria-doped zirconia has been experimented systematically in various types of porous ceramic substrates by a modified chemical vapor deposition (CVD) process operating in an opposing reactant geometry using water vapor and corresponding metal chloride vapors as reactants. The

A study on wear resistance and microcrack of the Ti3Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Li Jianing; Chen Chuanzhong; Squartini, Tiziano; He Qingshan

2010-01-01

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti 3 Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti 3 Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti 3 Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti 3 Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.

The impact of core-shell nanotube structures on fracture in ceramic nanocomposites

International Nuclear Information System (INIS)

Liang, Xin; Yang, Yingchao; Lou, Jun; Sheldon, Brian W.

2017-01-01

Multi-wall carbon nanotubes (MWCNTs) can be used to create ceramic nanocomposites with improved fracture toughness. In the present work, atomic layer deposition (ALD) was employed to deposit thin oxide layers on MWCNTs. These core-shell structures were then used to create nanocomposites by using a polymer derived ceramic (PDC) to produce the matrix. Variations in both the initial MWCNT structure and the oxide layers led to substantial differences in fiber-pullout behavior. Single tube pullout tests also showed that the oxide coatings led to stronger bonding with the ceramic matrix. With high defect density MWCNTs, this led to shorter pull-out lengths which is consistent with the conventional understanding of fracture in ceramic matrix composites. However, with low defect density MWCNTs longer pullout lengths were observed with the oxide layers. To interpret the different trends that were observed, we believe that the ALD coatings should not be viewed simply as a means of altering the interfacial properties. Instead, the coated MWCNTs should be viewed as more complex core-shell fibers where both interface and internal properties can be controlled with the ALD layers. - Graphical abstract: Fracture properties of core-shell nanotubes reinforced ceramic nanocomposites.

Method for improving the performance of oxidizable ceramic materials in oxidizing environments

Science.gov (United States)

Nagaraj, Bangalore A. (Inventor)

2002-01-01

Improved adhesion of thermal barrier coatings to nonmetallic substrates using a dense layer of ceramic on an underlying nonmetallic substrate that includes at least one oxidizable component. The improved adhesion occurs because the application of the dense ceramic layer forms a diffusion barrier for oxygen. This diffusion barrier prevents the oxidizable component of the substrate from decomposing. The present invention applies ceramic by a process that deposits a relatively thick and dense ceramic layer on the underlying substrate. The formation of the dense layer of ceramic avoids the problem of void formation associated with ceramic formation by most prior art thermal decomposition processes. The formation of voids has been associated with premature spalling of thermal barrier layers and other protective layers applied to substrates.

Wear resistance of laser-deposited boride reinforced Ti-Nb-Zr-Ta alloy composites for orthopedic implants

International Nuclear Information System (INIS)

Samuel, Sonia; Nag, Soumya; Scharf, Thomas W.; Banerjee, Rajarshi

2008-01-01

The inherently poor wear resistance of titanium alloys limits their application as femoral heads in femoral (hip) implants. Reinforcing the soft matrix of titanium alloys (including new generation β-Ti alloys) with hard ceramic precipitates such as borides offers the possibility of substantially enhancing the wear resistance of these composites. The present study discusses the microstructure and wear resistance of laser-deposited boride reinforced composites based on Ti-Nb-Zr-Ta alloys. These composites have been deposited using the LENS TM process from a blend of elemental Ti, Nb, Zr, Ta, and boron powders and consist of complex borides dispersed in a matrix of β-Ti. The wear resistance of these composites has been compared with that of Ti-6Al-4V ELI, the current material of choice for orthopedic femoral implants, against two types of counterfaces, hard Si 3 N 4 and softer SS440C stainless steel. Results suggest a substantial improvement in the wear resistance of the boride reinforced Ti-Nb-Zr-Ta alloys as compared with Ti-6Al-4V ELI against the softer counterface of SS440. The presence of an oxide layer on the surface of these alloys and composites also appears to have a substantial effect in terms of enhanced wear resistance

A comparative study of progressive wear of four dental monolithic, veneered glass-ceramics.

Science.gov (United States)

Zhang, Zhenzhen; Yi, Yuanping; Wang, Xuesong; Guo, Jiawen; Li, Ding; He, Lin; Zhang, Shaofeng

2017-10-01

This study evaluated the wear performance and wear mechanisms of four dental glass-ceramics, based on the microstructure and mechanical properties in the progressive wear process. Bar (N = 40, n = 10) and disk (N = 32, n = 8) specimens were prepared from (A) lithium disilicate glass-ceramic (LD), (B) leucite reinforced glass-ceramic (LEU), (C) feldspathic glass-ceramic (FEL), and (D) fluorapatite glass-ceramic (FLU). The bar specimens were tested for three-point flexural strength, hardness, fracture toughness and elastic modulus. The disk specimens paired with steatite antagonists were tested in a pin-on-disk tribometer with 10N up to 1000,000 wear cycles. The wear analysis of glass-ceramics was performed using a 3D profilometer after every 200,000 wear cycles. Wear loss of steatite antagonists was calculated by measuring the weight and density using sensitive balance and Archimedes' method. Wear morphologies and microstructures were analyzed by scanning electron microscopy (SEM). The crystalline phase compositions were determined using X-ray diffraction (XRD). One-way analysis of variance (ANOVA) was used to analyze the data. Multiple pair-wise comparison of means was performed by Tukey's post-hoc test. LD showed the highest fracture toughness, flexural strength, elastic modulus and crystallinity, followed by LEU and FEL, and FLU showed the lowest. However, the hardness of LD was lower than all the other three types of ceramics. For steatite antagonists, LD produced the least wear loss of antagonist, followed by LEU and FEL, and FLU had the most wear loss. For glass-ceramic materials, LD exhibited similar wear loss as LEU, but more than FLU and FEL did. Moreover, fracture occurred on the wear surface of FLU. In the progressive wear process, veneering porcelains showed better wear resistance but fluorapatite veneering porcelains appeared fracture surface. Monolithic lithium disilicate glass-ceramics with higher mechanical properties showed more wear loss, however

On the modification of metal/ceramic interfaces by low energy ion/atom bombardment during film growth

International Nuclear Information System (INIS)

Rigsbee, J.M.; Scott, P.A.; Knipe, R.K.; Hock, V.F.

1986-01-01

Elemental Cu and Ti films have been deposited onto ceramic substrates with a plasma-aided physical vapor deposition (ion-plating) process. This paper discusses how the structure and chemistry of the metallic film and the metal/ceramic interface are modified by low energy ion and neutral atom bombardment. Emphasis is placed on determining how low energy ion/neutral atom bombardment affects the strength of the metal/ceramic interface. Analyses of the film, interface and substrate regions have employed scanning Auger microprobe, secondary ion mass spectroscopy, SEM/STEM-energy dispersive X-ray and TEM/STEM imaging and microdiffraction techniques. (Auth.)

Ion-beam mixing of ceramic alloys: preparation and mechanical properties

International Nuclear Information System (INIS)

Lewis, M.B.; McHargue, C.J.

1981-01-01

Techniques used to produce unique states of pure metals mixed into ceramic materials are presented. The samples were prepared by irradiating a 1-MeV Fe + beam on Al 2 O 3 crystal surfaces over which a thin chromium or zirconium film had been evaporated. The limitations of using noble gas ion beams are noted. Micro Knoop hardness tests performed near the surfaces of the samples indicated a significant increase in the hardness of most samples prepared by ion beam mixing

Lead-Free KNbO3:xZnO Composite Ceramics.

Science.gov (United States)

Lv, Xiang; Li, Zhuoyun; Wu, Jiagang; Xiao, Dingquan; Zhu, Jianguo

2016-11-09

It is a tough issue to develop dense and water resistant KNbO 3 ceramics due to high evaporation and hygroscopicity of K 2 O. Here, KNbO 3 :xZnO composite ceramics were used to successfully solve this problem, where ZnO particles were randomly distributed into a KNbO 3 matrix. The addition of ZnO hardly affects the phase structure of KNbO 3 , and moreover, the enhancement of electrical properties, thermal stability, and aging characteristics was observed in KNbO 3 :xZnO composite ceramics. The composites possessed the maximum d 33 of 120 ± 5 pC/N, which is superior to that of pure KNbO 3 (d 33 = 80 pC/N). More importantly, a strong water resistance and an aging-free characteristic were observed in KNbO 3 :0.4ZnO. This is the first time for KNbO 3 ceramics to simultaneously improve electrical properties and resolve the water-absorbing properties. We believe that these composite ceramics are promising for practical applications.

HfC plasma coating of C/C composites

International Nuclear Information System (INIS)

Boncoeur, M.; Schnedecker, G.; Lulewicz, J.D.

1992-01-01

The surface properties of C/C composites such as hardness and corrosion or erosion resistance can be modified by a ceramic coating applied by plasma torch. The technique of plasma spraying in controlled temperature and atmosphere, that was developed and patented by the CEA, makes it possible to apply coatings to the majority of metals and ceramics without affecting the characteristics of the composite. An example of hard deposit of HfC on a C/C composite is described. The characteristics of the deposit and of the bonding with the C/C composite were studied before and after a heat treatment under vacuum for 2 hours at 1000 C. 2 refs

Oxidation resistance of CrN/(Cr,V)N hard coatings deposited by DC magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Panjan, P., E-mail: peter.panjan@ijs.si [Jožef Stefan Institute, Jamova 39, 1000 Ljubljana (Slovenia); Drnovšek, A.; Kovač, J.; Gselman, P. [Jožef Stefan Institute, Jamova 39, 1000 Ljubljana (Slovenia); Bončina, T. [University of Maribor, Faculty of Mechanical Engineering, Smetanova 17, 2000 Maribor (Slovenia); Paskvale, S.; Čekada, M.; Kek Merl, D.; Panjan, M. [Jožef Stefan Institute, Jamova 39, 1000 Ljubljana (Slovenia)

2015-09-30

In recent years vanadium-doped hard coatings have become available as possible candidates for self-lubrication at high temperatures. Their low coefficient of friction has mainly been attributed to the formation of the V{sub 2}O{sub 5} phase. However, the formation of vanadium oxides must be controlled by the out-diffusion of vanadium in order to achieve the combination of a low coefficient of friction and good mechanical properties for the protective coatings. In this work the application of a nanolayer of CrN/(Cr,V)N hard coating was proposed as a way to better control the out-diffusion of vanadium, while the topmost chromium oxide layer acts as barrier for the vanadium diffusion. However, the aim of this investigation was not only to focus on the formation of the oxide layer. Special attention was given to the oxidation process that takes place at the growth defects, where we observed a strong diffusion of vanadium taking place. The CrN/(Cr,V)N nanolayer coatings were deposited by DC unbalanced magnetron sputtering in an CC800/9 (CemeCon) industrial unit. The vanadium concentration in the (Cr,V)N layers was varied in the range 1.0–11.5 at.%. - Highlights: • Oxidation processes of CrN/(Cr,V)N nanolayers with vanadium content were investigated. • The CrN/(Cr,V)N hard layers were oxidized at high temperature in O2 atm. • The top chromium oxide layer acts as a diffusion barrier for vanadium ions during oxidation. • Important role of growth defects during the oxidation process is demonstrated.

Oxidation resistance of CrN/(Cr,V)N hard coatings deposited by DC magnetron sputtering

International Nuclear Information System (INIS)

Panjan, P.; Drnovšek, A.; Kovač, J.; Gselman, P.; Bončina, T.; Paskvale, S.; Čekada, M.; Kek Merl, D.; Panjan, M.

2015-01-01

In recent years vanadium-doped hard coatings have become available as possible candidates for self-lubrication at high temperatures. Their low coefficient of friction has mainly been attributed to the formation of the V_2O_5 phase. However, the formation of vanadium oxides must be controlled by the out-diffusion of vanadium in order to achieve the combination of a low coefficient of friction and good mechanical properties for the protective coatings. In this work the application of a nanolayer of CrN/(Cr,V)N hard coating was proposed as a way to better control the out-diffusion of vanadium, while the topmost chromium oxide layer acts as barrier for the vanadium diffusion. However, the aim of this investigation was not only to focus on the formation of the oxide layer. Special attention was given to the oxidation process that takes place at the growth defects, where we observed a strong diffusion of vanadium taking place. The CrN/(Cr,V)N nanolayer coatings were deposited by DC unbalanced magnetron sputtering in an CC800/9 (CemeCon) industrial unit. The vanadium concentration in the (Cr,V)N layers was varied in the range 1.0–11.5 at.%. - Highlights: • Oxidation processes of CrN/(Cr,V)N nanolayers with vanadium content were investigated. • The CrN/(Cr,V)N hard layers were oxidized at high temperature in O2 atm. • The top chromium oxide layer acts as a diffusion barrier for vanadium ions during oxidation. • Important role of growth defects during the oxidation process is demonstrated.

Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Chang, Ch.; Verdi, D.; Garrido, M.A.; Ruiz-Hervias, J.

2016-07-01

In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI) in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter. (Author)

Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

Directory of Open Access Journals (Sweden)

Chao Chang

2016-07-01

Full Text Available In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter.

Mechanical properties of ion implanted ceramic surfaces

International Nuclear Information System (INIS)

Burnett, P.J.

1985-01-01

This thesis investigates the mechanisms by which ion implantation can affect those surface mechanical properties of ceramics relevant to their tribological behaviour, specifically hardness and indentation fracture. A range of model materials (including single crystal Si, SiC, A1 2 0 3 , Mg0 and soda-lime-silica glass) have been implanted with a variety of ion species and at a range of ion energies. Significant changes have been found in both low-load microhardness and indentation fracture behaviour. The changes in hardness have been correlated with the evolution of an increasingly damaged and eventually amorphous thin surface layer together with the operation of radiation-, solid-solution- and precipitation-hardening mechanisms. Compressive surface stresses have been shown to be responsible for the observed changes in identation fracture behaviour. In addition, the levels of surface stress present have been correlated with the structure of the surface layer and a simple quantitative model proposed to explain the observed stress-relief upon amorphisation. Finally, the effects of ion implantation upon a range of polycrystalline ceramic materials has been investigated and the observed properties modifications compared and contrasted to those found for the model single crystal materials. (author)

Combustion chemical vapor deposition (CCVD) of LaPO4 monazite and beta-alumina on alumina fibers for ceramic matrix composites

International Nuclear Information System (INIS)

Hwang, T.J.; Hendrick, M.R.; Shao, H.; Hornis, H.G.; Hunt, A.T.

1998-01-01

This research used the low cost, open atmosphere combustion chemical vapor deposition (CCVD SM ) method to efficiently deposit protective coatings onto alumina fibers (3M Nextel TM 610) for use in ceramic matrix composites (CMCs). La-monazite (LaPO 4 ) and beta-alumina were the primary candidate debonding coating materials investigated. The coated fibers provide thermochemical stability, as well as desired debonding/sliding interface characteristics to the CMC. Dense and uniform La-phosphate coatings were obtained at deposition temperatures as low as 900-1000 C with minimal degradation of fibers. However, all of the β-alumina phases required high deposition temperatures and, thus, could not be applied onto the Nextel TM 610 alumina fibers. The fibers appeared to have complete and relatively uniform coatings around individual filaments when 420 and 1260 filament tows were coated via the CCVD process. Fibers up to 3 feet long were fed through the deposition flame in the laboratory of MicroCoating Technologies (MCT). TEM analyses performed at Wright-Patterson AFB on the CCVD coated fibers showed a 10-30 nm thick La-rich layer at the fiber/coating interface, and a layer of columnar monazite 0.1-1 μm thick covered with sooty carbon of <50 nm thick on the outside. A single strength test on CCVD coated fibers performed by 3M showed that the strength value fell in the higher end of data from other CVD coated samples. (orig.)

Characterization of Dabagi clay deposit for its ceramics potential

African Journals Online (AJOL)

GASKIYA OMPUTERS

2014-08-15

Aug 15, 2014 ... sand bond in iron and steel foundries and in iron ore pelletizing in ... quantity of the alkali metal oxides (Na2O, K2O, CaO etc) indicates their suitability for ceramic products Nnuka and. Agbo (2000). Nigeria has appreciable distribution of industries engaged in metal production and other process industries ...

Nanocomposite metal amorphous-carbon thin films deposited by hybrid PVD and PECVD technique.

Science.gov (United States)

Teixeira, V; Soares, P; Martins, A J; Carneiro, J; Cerqueira, F

2009-07-01

Carbon based films can combine the properties of solid lubricating graphite structure and hard diamond crystal structure, i.e., high hardness, chemical inertness, high thermal conductivity and optical transparency without the crystalline structure of diamond. Issues of fundamental importance associated with nanocarbon coatings are reducing stress, improving adhesion and compatibility with substrates. In this work new nanocomposite coatings with improved toughness based in nanocrystalline phases of metals and ceramics embedded in amorphous carbon matrix are being developed within the frame of a research project: nc-MeNxCy/a-C(Me) with Me = Mo, Si, Al, Ti, etc. Carbide forming metal/carbon (Me/C) composite films with Me = Mo, W or Ti possess appropriate properties to overcome the limitation of pure DLC films. These novel coating architectures will be adopted with the objective to decrease residual stress, improve adherence and fracture toughness, obtain low friction coefficient and high wear-resistance. Nanocomposite DLC's films were deposited by hybrid technique using a PVD-Physically Vapor Deposition (magnetron sputtering) and Plasma Enhanced Chemical Vapor Deposition (PECVD), by the use of CH4 gas. The parameters varied were: deposition time, substrate temperature (180 degrees C) and dopant (Si + Mo) of the amorphous carbon matrix. All the depositions were made on silicon wafers and steel substrates precoated with a silicon inter-layer. The characterisation of the film's physico-mechanical properties will be presented in order to understand the influence of the deposition parameters and metal content used within the a-C matrix in the thin film properties. Film microstructure and film hybridization state was characterized by Raman Spectroscopy. In order to characterize morphology SEM and AFM will be used. Film composition was measured by Energy-Dispersive X-ray analysis (EDS) and by X-ray photoelectron spectroscopy (XPS). The contact angle for the produced DLC's on

Manufacturing technologies for nanocomposite ceramic structural materials and coatings

Energy Technology Data Exchange (ETDEWEB)

Gadow, R. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)], E-mail: rainer.gadow@ifkb.uni-stuttgart.de; Kern, F.; Killinger, A. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)

2008-02-25

The new material class of ceramic nanocomposites, containing at least one phase in nanometric dimension, has achieved special interest in previous years. While earlier research was focused on materials science and microstructural details in laboratory scale the subject of developing suitable manufacturing technologies in technical scale is the challenge for the manufacturing engineer. The same high-performance features which make the nanocomposite materials so interesting in their properties are absolutely detrimental if it comes to production of these materials. Extreme hardness, toughness and abrasion resistance make the state of the art cutting-and-machining operations extremely cost intensive so that, from a manufacturing point of view, true near-net-shape manufacturing is mandatory to accomplish reasonable cost targets. Ceramic feedstocks with both, high solid content to reduce shrinkage and warping and stable processing conditions are required to accomplish this aim of near-net-shape processing. Stable and reproducible processing conditions, e.g. favourable rheological properties for injection moulding are essentials for the manufacturing engineer. These prerequisites of ceramic production technologies cannot be reached with pure nanopowders in the 10-20 nm range but materials with a micro-nano architecture can fulfill these requirements, using a mixture of a submicron-sized matrix in the 100-200 nm range and smaller nanosized additives in <20% content which contribute the desired functionality. By using these micro-nanocomposites near-net-shape ceramic forming technologies such as injection moulding, gel casting and slip casting have been developed which lead to high-performance materials at affordable production cost. Advanced surface technologies include nanoceramic coatings made by thermokinetic deposition processes. Modern ceramic processing, i.e. spray drying leads to fine granulated nanopowders with appropriate flowability for subsequent APS plasma or

Generation of amorphous ceramic capacitor coatings on titanium using a continuous sol-gel process

International Nuclear Information System (INIS)

Dixon, B.G.; Walsh, M.A. III; Phillips, P.G.; Morris, R.S.

1995-01-01

Thin amorphous films of ceramic capacitor materials were successfully deposited using sol-gel chemistry onto titanium wire using a continuous, computer controlled process. By repeatedly depositing and calcining very thin layers of material, smooth and even coats can be produced. Surface analyses revealed the layered nature of these thin coats, as well as the amorphous nature of the ceramic. The electrical properties of the better coatings, all composed of niobium, bismuth, zinc oxides, were then evaluated. copyright 1995 Materials Research Society

Nano-oxides to improve the surface properties of ceramic tiles

International Nuclear Information System (INIS)

Rambaldi, E.; Tucci, A.; Esposito, L.; Naldi, D.; Timellini, G.

2010-01-01

The aim of the present work is to realise ceramic tiles with superior surface mechanical characteristics and chemical resistance, by the addition of nano-oxides, such as zirconia and alumina, since such advanced ceramics oxides are well known for their excellent mechanical properties and good resistance to chemical etching. In order to avoid any dangerousness, the nanoparticles were used in form of aqueous suspension and they were sprayed, by airbrush, directly onto the dried ceramic support, before firing. To observe the distribution of the nanoparticles and to optimise the surface treatment, SEM-EDS analyses were carried out on the fired samples. XRD analysis was conducted to assess the phases evolution of the different materials during the firing step. The surface mechanical characteristics of the samples have been evaluated by Vickers hardness and scratch test. In addition, also chemical resistance tests were performed. Microstructural observations allowed to understand how alumina and zirconia nanoparticles acted to improve the surface performances of the modified ceramic tiles. (Author) 20 refs.

Static and fatigue mechanical behavior of three dental CAD/CAM ceramics.

Science.gov (United States)

Homaei, Ehsan; Farhangdoost, Khalil; Tsoi, James Kit Hon; Matinlinna, Jukka Pekka; Pow, Edmond Ho Nang

2016-06-01

The aim of this study was to measure the mechanical properties and fatigue behavior of three contemporary used dental ceramics, zirconia Cercon(®) (ZC), lithium disilicate e.max(®) CAD (LD), and polymer-infiltrated ceramic Enamic(®) (PIC). Flexural strength of each CAD/CAM ceramic was measured by three point bending (n=15) followed by Weibull analysis. Elastic modulus was calculated from the load-displacement curve. For cyclic fatigue loading, sinusoidal loading with a frequency of 8Hz with minimum load 3N were applied to these ceramics (n=24) using three point bending from 10(3) to 10(6) cycles. Fatigue limits of these ceramics were predicted with S-N fatigue diagram. Fracture toughness and Vickers hardness of the ceramics were measured respectively by single edge V-notch beam (SEVNB) and microindentation (Hv 0.2) methods. Chemical compositions of the materials׳ surfaces were analyzed by EDS, and microstructural analysis was conducted on the fracture surfaces by SEM. One-way ANOVA was performed and the level of significance was set at 0.05 to analyze the numerical results. The mean flexural strength of ZC, LD, and PIC was respectively 886.9, 356.7, and 135.8MPa. However, the highest Weibull modulus belonged to PIC with 19.7 and the lowest was found in LD with 7.0. The fatigue limit of maximum load for one million cycles of ZC, LD, and PIC was estimated to be 500.1, 168.4, and 73.8GPa. The mean fracture toughness of ZC, LD, and PIC was found to be respectively 6.6, 2.8, and 1.4MPam(1/2), while the mean Vickers hardness was 1641.7, 676.7, and 261.7Hv. Fracture surfaces followed fatigue loading appeared to be smoother than that after monotonic loading. Mechanical properties of ZC were substantially superior to the two other tested ceramics, but the scattering of data was the least in PIC. The fatigue limit was found to be approximately half of the mean flexural strength for all tested ceramics. Copyright © 2016 Elsevier Ltd. All rights reserved.

Deposition of titanium nitride layers by electric arc – Reactive plasma spraying method

International Nuclear Information System (INIS)

Şerban, Viorel-Aurel; Roşu, Radu Alexandru; Bucur, Alexandra Ioana; Pascu, Doru Romulus

2013-01-01

Highlights: ► Titanium nitride layers deposited by electric arc – reactive plasma spraying method. ► Deposition of titanium nitride layers on C45 steel at different spraying distances. ► Characterization of the coatings hardness as function of the spraying distances. ► Determination of the corrosion behavior of titanium nitride layers obtained. - Abstract: Titanium nitride (TiN) is a ceramic material which possesses high mechanical properties, being often used in order to cover cutting tools, thus increasing their lifetime, and also for covering components which are working in corrosive environments. The paper presents the experimental results on deposition of titanium nitride coatings by a new combined method (reactive plasma spraying and electric arc thermal spraying). In this way the advantages of each method in part are combined, obtaining improved quality coatings in the same time achieving high productivity. Commercially pure titanium wire and C45 steel as substrate were used for experiments. X-ray diffraction analysis shows that the deposited coatings are composed of titanium nitride (TiN, Ti 2 N) and small amounts of Ti 3 O. The microstructure of the deposited layers, investigated both by optical and scanning electron microscopy, shows that the coatings are dense, compact, without cracks and with low porosity. Vickers microhardness of the coatings presents maximum values of 912 HV0.1. The corrosion tests in 3%NaCl solution show that the deposited layers have a high corrosion resistance compared to unalloyed steel substrate.

NOVEL EMBEDDED CERAMIC ELECTRODE SYSTEM TO ACTIVATE NANOSTRUCTURED TITANIUM DIOXIDE FOR DEGRADATION OF MTBE

Science.gov (United States)

A novel reactor combining a flame-deposited nanostructured titanium dioxide film and a set of embedded ceramic electrodes was designed, developed and tested for degradation of methyl tert-butyl ether (MTBE) in water. On applying a voltage to the ceramic electrodes, a surface coro...

Oxidized zirconium on ceramic; Catastrophic coupling.

Science.gov (United States)

Ozden, V E; Saglam, N; Dikmen, G; Tozun, I R

2017-02-01

Oxidized zirconium (Oxinium™; Smith & Nephew, Memphis, TN, USA) articulated with polyethylene in total hip arthroplasty (THA) appeared to have the potential to reduce wear dramatically. The thermally oxidized metal zirconium surface is transformed into ceramic-like hard surface that is resistant to abrasion. The exposure of soft zirconium metal under hard coverage surface after the damage of oxidized zirconium femoral head has been described. It occurred following joint dislocation or in situ succeeding disengagement of polyethylene liner. We reported three cases of misuse of Oxinium™ (Smith & Nephew, Memphis, TN, USA) heads. These three cases resulted in catastrophic in situ wear and inevitable failure although there was no advice, indication or recommendation for this use from the manufacturer. Copyright © 2016 Elsevier Masson SAS. All rights reserved.

Synthesis, Mechanical Behavior, and Multi-Scale Tribological Performance of Carbon Nanoparticle Reinforced Ceramic Composites

Science.gov (United States)

Nieto, Andy

This dissertation investigates the effects of carbon nanoparticles on the synthesis, mechanical behavior, and tribological performance of ceramic based composites. Specifically graphene Nanoplatelet (GNP) reinforced Al 2O3 and nanodiamond (ND) reinforced WC-Co systems are investigated. Carbon based nanoparticles such as GNPs and NDs are ideal reinforcements for ceramic based composites because of their unique functional and mechanical properties. GNPs have exceptional mechanical properties such as yield strength and elastic modulus, along with superb functional properties such as thermal conductivity and electrical conductivity. NDs possess the highest hardness of any materials, very high elastic modulus, and have a very high thermal conductivity. GNPs are demonstrated to affect the sintering of Al2O 3 matrix composites by wrapping around grains, inhibiting diffusion, and thereby suppressing grain growth. High applied pressures (90 MPa) during sintering are observed to exacerbate grain growth suppression, while promoting attainment of fully dense ceramic composites. Higher applied pressures facilitate the wrapping of GNPs around grains, which promotes the onset of GNP induced grain growth suppression. Grain growth suppression compensates for the decreased hardness induced by low strength of the GNPs phase along the c-axis direction. GNPs enhanced the toughness and wear resistance of the nanocomposites by 21% and 39%, respectively, due to the intrinsic energy dissipating mechanisms such as GNP sheet kinking and sliding and GNP induced phenomena such as micro-cracking and crack bridging. The addition of ND affects the deposition of thermally sprayed coatings. Porosity increased in samples deposited by high velocity oxyacetylene flame spray (HVOF) and decreased in samples deposited by air plasma spray (APS). NDs are believed to inhibit solid state diffusion during splat impact, in the low thermal energy and high kinetic energy HVOF process. The high thermal

A continuing study of electrically conducting ceramics. Final report, August 9, 1978 - March 31, 1979

Energy Technology Data Exchange (ETDEWEB)

1979-01-01

A series of 36 perovskite ceramics based on SrZrO/sub 3/ has been prepared and investigated as potential materials for electrodes for MHD systems using hydrogen as a fuel. All ceramics prepared were found to be relatively dark in color, indicating optical absorptions associated with the existence of conduction electrons. Many were found to be soft and crumbly after firing at 1400/sup 0/ or 1500/sup 0/C, but became hard and often quite shiny when fired at 1650/sup 0/C using a special graphite induction furnace. In most cases, this increase in hardness was also accompanied by a significant density increase. Most ceramics were found to be composed of second perovskite structures, i.e. manganates of Ba, Ca, Sr or La, in addition to the zirconate phase. Their room temperature electrical resistivity was determined by the van der Paaw method. Results show that resistivity falls below 100 ohm-cm (the value acceptable for MHD electrodes) for certain ceramics of the types tested. The resistivity value was found to vary significantly with firing temperature; this can be correlated with the crystal structures and number of phases within the ceramic. Weight loss measurements done at 1440/sup 0/C have enabled three ceramics to be identified as potential materials for thermoelectric converters requiring high temperature structural and chemical stability in oxidizing atmospheres. An appendix reviews the current status of the basis for development of perovskite ceramics and specific materials are discussed on the basis of relevant thermoelectric properties. Also included is a review of semiconductor thermocouples and of materials selection for insulators and electrodes for use in MHD systems. 91 refs., 3 figs., 10 tabs.

Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

International Nuclear Information System (INIS)

Machado, Glauson Aparecido Ferreira

2009-01-01

Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

XRD investigation of the Effect of MgO Additives on ZTA-TiO2 Ceramic Composites

Science.gov (United States)

Azhar, Ahmad Zahirani Ahmad; Manshor, Hanisah; Ali, Afifah Mohd

2018-01-01

Alumina (Al2O3) based ceramics possess good mechanical properties and suitable for the application of cutting inserts. However, this monolithic ceramics suffer from lack of toughness. Hence, there are some modification were made such as the addition of yttria stabilized zirconia (YSZ) to the Al2O3 helps in increasing the toughness of the Al2O3 ceramics. Some additives such as MgO and TiO2 were used to further improve the mechanical properties of ZTA. In this study, high purity raw materials which consist of ZTA-TiO2 were mixed with different amount of MgO (0.0 - 1.0 wt %). The mixture of materials was going through wet mixing, compaction and pressureless sintering at 1600°C for one hour. The samples were characterized for phase analysis, microstructure, shrinkage rate, bulk density, Vickers hardness and fracture toughness. Based on the XRD analysis results, the secondary phase (MgAl2O4) was detected in the sample with 0.5 wt% of MgO onwards which leads to grains refinement, thus improve the density and hardness of ZTA-TiO2-MgO ceramics composites.

Microstructural, compositional and mechanical properties of the archaeological indigenous ceramics of Caninhas, Sao Paulo,Brazil

International Nuclear Information System (INIS)

Nakano, F.P.; Taguchi, S.P.; Ribeiro, R.B.; Rosa, S.J.L.; Bornal, W.G.; Queiroz, C.M.

2009-01-01

Archaeological ceramics contain infinity of data about social and cultural indigenous site Caninhas/SP. The ceramics present a gradient of color (ochre to dark gray), when from the surface to the center of the piece, indicating compositional variability caused by inefficient sintering carried out by indigenous peoples. It was analyzed the composition phases by X-rays diffraction (XRD) and mapping by EDS, identifying the illite, quartz and lutecite phases (ochre region) and illite, quartz, hydrated alumina and lutecite phases (dark gray region). The results of EDS confirmed the stages identified by X-rays diffraction and suggesting the presence of roots and scrap of ceramics sintered in the composition of indigenous ceramics, when compared by optical microscope and scanning electron microscope. Vickers hardness identified as fragile and heterogeneous are archaeological ceramics, reaching approximately 203 HV in the grains of silica and 16 HV in the ceramic matrix. (author)

Determination of the mechanical behavior of lithium disilicate glass ceramics by nanoindentation and scanning probe microscopy

International Nuclear Information System (INIS)

Smith, Calvin M.; Jiang, Danyu; Gong, Jianghong; Yin, Ling

2014-01-01

This paper reports on the mechanical behavior of high-strength dental ceramics, lithium disilicate glass ceramics (LDGC) using nanoindentation and in situ scanning probe microscopy (SPM). The nanoindentation hardness and Young's moduli of LDGC were measured as a function of the applied indentation load. The indentation load/size effect (ISE) was analyzed for both measured nanoindentation hardness and Young's moduli. The true hardness, i.e., the load-independent hardness, was determined based on the proportional specimen resistance (PSR) model. Nanoindentation-induced plasticity in LDGC was characterized by in situ SPM imaging of the indented volumes and by measuring pile-up heights of indented cross-sections. The results show that both nanoindentation hardness and Young's modulus are load-dependent following the expended Meyer's law using a power series. At the nanoindentation loads, indented LDGC can be mainly plastically deformed by limiting cracking events. This unusual behavior, for nominally brittle materials, influences the mode of contact damage in applications such as machining, polishing, wear, impact damage and hardness testing for dental restorations. - Highlights: • Both hardness and Young's modulus of LDGC were load-dependent following the expended Meyer's law. • The true hardness of LDGC was determined based on the proportional specimen resistance (PSR) model. • Nanoindentation-induced plasticity in LDGC was characterized by in situ SPM imaging. • At low nanoindentation loads, indented LDGC can be mainly plastically deformed by limiting cracking events

Ceramic superconductivity research at Alfred Univ

International Nuclear Information System (INIS)

Snyder, R.L.

1990-01-01

A survey of the science and technology advances made by the research groups at Alfred will be presented. These ranges on the technology side from the first melt-textured and glass ceramic superconductors to recently demonstrating that 123 thin films can be deposited below the superconducting transition at atmospheric pressure using an aerosol plasma deposition technique. On the science side advances in understanding have come from looking at the crystal structures, high and low temperature reactions, phase equilibria, effects of doping and XRD standards. Recent advances will be summarized

Annealing of Co-Cr dental alloy: effects on nanostructure and Rockwell hardness.

Science.gov (United States)

Ayyıldız, Simel; Soylu, Elif Hilal; Ide, Semra; Kılıç, Selim; Sipahi, Cumhur; Pişkin, Bulent; Gökçe, Hasan Suat

2013-11-01

The aim of the study was to evaluate the effect of annealing on the nanostructure and hardness of Co-Cr metal ceramic samples that were fabricated with a direct metal laser sintering (DMLS) technique. Five groups of Co-Cr dental alloy samples were manufactured in a rectangular form measuring 4 × 2 × 2 mm. Samples fabricated by a conventional casting technique (Group I) and prefabricated milling blanks (Group II) were examined as conventional technique groups. The DMLS samples were randomly divided into three groups as not annealed (Group III), annealed in argon atmosphere (Group IV), or annealed in oxygen atmosphere (Group V). The nanostructure was examined with the small-angle X-ray scattering method. The Rockwell hardness test was used to measure the hardness changes in each group, and the means and standard deviations were statistically analyzed by one-way ANOVA for comparison of continuous variables and Tukey's HSD test was used for post hoc analysis. P values of directly affected both the nanostructure and hardness of the Co-Cr alloy. Group III exhibited a non-homogeneous structure and increased hardness (48.16 ± 3.02 HRC) because the annealing process was incomplete and the inner stress was not relieved. Annealing in argon atmosphere of Group IV not only relieved the inner stresses but also decreased the hardness (27.40 ± 3.98 HRC). The results of fitting function presented that Group IV was the most homogeneous product as the minimum bilayer thickness was measured (7.11 Å). After the manufacturing with DMLS technique, annealing in argon atmosphere is an essential process for Co-Cr metal ceramic substructures. The dentists should be familiar with the materials that are used in clinic for prosthodontics treatments.

Standard hardness conversion tables for metals relationship among brinell hardness, vickers hardness, rockwell hardness, superficial hardness, knoop hardness, and scleroscope hardness

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 Conversion Table 1 presents data in the Rockwell C hardness range on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, Knoop hardness, and Scleroscope hardness of non-austenitic steels including carbon, alloy, and tool steels in the as-forged, annealed, normalized, and quenched and tempered conditions provided that they are homogeneous. 1.2 Conversion Table 2 presents data in the Rockwell B hardness range on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, Knoop hardness, and Scleroscope hardness of non-austenitic steels including carbon, alloy, and tool steels in the as-forged, annealed, normalized, and quenched and tempered conditions provided that they are homogeneous. 1.3 Conversion Table 3 presents data on the relationship among Brinell hardness, Vickers hardness, Rockwell hardness, Rockwell superficial hardness, and Knoop hardness of nickel and high-nickel alloys (nickel content o...

Improvement of microstructure and mechanical properties of high dense SiC ceramics manufactured by high-speed hot pressing

International Nuclear Information System (INIS)

Voyevodin, V.; Sayenko, S.; Lobach, K.; Tarasov, R.; Zykova, A.; Svitlychnyi, Ye.; Surkov, A.; Abelentsev, V.; Ghaemi, H.; Szkodo, M.; Gajowiec, G.; Kmiec, M.; Antoszkiewicz, M.

2017-01-01

Non-oxide ceramics possess high physical-mechanical properties, corrosion and radiation resistance, which can be used as a protective materials for radioactive wastes disposal. The aim of the present study was the manufacturing of high density SiC ceramics with advanced physical and mechanical parameters. The high performance on the properties of produced ceramics was determined by the dense and monolithic structure. The densified silicon carbide samples possessed good mechanical strength, with a high Vickers micro hardness up to 28.5 GPa.

Identification of Technological Parameters of Ni-Alloys When Machining by Monolithic Ceramic Milling Tool

Science.gov (United States)

Czán, Andrej; Kubala, Ondrej; Danis, Igor; Czánová, Tatiana; Holubják, Jozef; Mikloš, Matej

2017-12-01

The ever-increasing production and the usage of hard-to-machine progressive materials are the main cause of continual finding of new ways and methods of machining. One of these ways is the ceramic milling tool, which combines the pros of conventional ceramic cutting materials and pros of conventional coating steel-based insert. These properties allow to improve cutting conditions and so increase the productivity with preserved quality known from conventional tools usage. In this paper, there is made the identification of properties and possibilities of this tool when machining of hard-to-machine materials such as nickel alloys using in airplanes engines. This article is focused on the analysis and evaluation ordinary technological parameters and surface quality, mainly roughness of surface and quality of machined surface and tool wearing.

Effects of ion implantation on the hardness and friction behaviour of soda-lime silica glass

International Nuclear Information System (INIS)

Bull, S.J.; Page, T.F.

1992-01-01

Ion implantation-induced changes in the near-surface mechanical properties of soda-lime silica glass have been investigated by indentation and scratch testing and have been found to be more complicated than changes in the corresponding properties of crystalline ceramic materials. Argon, nitrogen, carbon and potassium ions were used with energies in the range 45-300 keV. Hardness and scratch friction tests were performed under ambient laboratory conditions. At low doses, a decrease in hardness and an increase in both friction and surface stress are observed which are attributed to the electronic damage produced by ion implantation. At higher doses, the hardness increases again and a maximum is produced similar to the behaviour observed for crystalline materials. Similarly there is found to be a second stress and friction peak at this dose. This behaviour is shown to be due to the build-up of displacement damage produced by ion implantation and is thus very similar to the radiation hardening (and eventual amorphization) behaviour of ion-implanted crystalline ceramics. For glass, ''amorphization'' probably corresponds to some change in the existing amorphous state which, in turn, is responsible for the reduction in hardness, stress and friction at the highest doses. (author)

Hybrid Ti-ceramic bionanomaterials for medical engineering

Energy Technology Data Exchange (ETDEWEB)

Niespodziana, K.; Miklaszewski, A.; Jurczyk, M. [Institute of Materials Science and Engineering, Poznan University of Technology, Sklodowska-Curie 5 Sq., 60-965 Poznan (Poland); Jurczyk, K. [Department of Conservative Dentistry and Periodontology, University of Medical Sciences, Bukowska 70 St., 60-812 Poznan (Poland)

2010-05-15

In the last decade a great interest has been observed in the field of nanoscale materials. Commercially pure titanium as well as titanium alloys have become predominant in implantology. Low hardness and poor tribiological properties of titanium alloys may become critical factor when wear phenomena are involved. One of the methods that allow the change of properties of Ti alloys is the production of nanocomposites, which will exhibit the favorable mechanical properties of titanium and excellent biocompatibility and bioactivity of ceramics. In this work hybrid Ti-x wt% ceramic (45S5 Bioglass, SiO{sub 2}, Al{sub 2}O{sub 3}) bionanocomposites (x =0, 3 and 10) were prod-uced by the combination of mechanical alloying and powder metallurgical process. Reinforced by 45S5 Bioglass, SiO{sub 2} or Al{sub 2}O{sub 3} particles, Vickers hardness of Ti-based nanocomposite is higher from two to six times in comparison with pure microcrystalline Ti. Additionally, the experimental results show that in Ringer's solution at 37 C, Ti-based nanocomposites have good corrosion resistance. On the other hand, in vitro studies show that these bionanocomposites have excellent biocompatibility and could integrate with bone (copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Ceramic Composite Thin Films

Science.gov (United States)

Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

2013-01-01

A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

Laser deposition of HTSC films

International Nuclear Information System (INIS)

Sobol', Eh.N.; Bagratashvili, V.N.; Zherikhin, A.N.; Sviridov, A.P.

1990-01-01

Studies of the high-temperature superconducting (HTSC) films fabrication by the laser deposition are reviewed. Physical and chemical processes taking place during laser deposition are considered, such as the target evaporation, the material transport from the target to the substrate, the film growth on the substrate, thermochemical reactions and mass transfer within the HTSC films and their stability. The experimental results on the laser deposition of different HTSC ceramics and their properties investigations are given. The major technological issues are discussed including the deposition schemes, the oxygen supply, the target compositions and structure, the substrates and interface layers selection, the deposition regimes and their impact on the HTSC films properties. 169 refs.; 6 figs.; 2 tabs

Fabrication of Silicon Nitride Dental Core Ceramics with Borosilicate Veneering material

Energy Technology Data Exchange (ETDEWEB)

Wananuruksawong, R; Jinawath, S; Wasanapiarnpong, T [Research Unit of Advanced Ceramic, Department of Materials Science, Faculty of Science, Chulalongkorn University, Bangkok (Thailand); Padipatvuthikul, P, E-mail: raayaa_chula@hotmail.com [Faculty of Dentistry, Srinakharinwirot University, Bangkok (Thailand)

2011-10-29

Silicon nitride (Si{sub 3}N{sub 4}) ceramic is a great candidate for clinical applications due to its high fracture toughness, strength, hardness and bio-inertness. This study has focused on the Si{sub 3}N{sub 4} ceramic as a dental core material. The white Si{sub 3}N{sub 4} was prepared by pressureless sintering at relative low sintering temperature of 1650 deg. C in nitrogen atmosphere. The coefficient of thermal expansion (CTE) of Si{sub 3}N{sub 4} ceramic is lower than that of Zirconia and Alumina ceramic which are popular in this field. The borosilicate glass veneering was employed due to its compatibility in thermal expansion. The sintered Si{sub 3}N{sub 4} specimens represented the synthetic dental core were paintbrush coated by a veneer paste composed of borosilicate glass powder (<150 micrometer, Pyrex) with 5 wt% of zirconia powder (3 wt% Y{sub 2}O{sub 3} - partial stabilized zirconia) and 30 wt% of polyvinyl alcohol (5 wt% solution). After coating the veneer on the Si{sub 3}N{sub 4} specimens, the firing was performed in electric tube furnace between 1000-1200 deg. C. The veneered specimens fired at 1100 deg. C for 15 mins show good bonding, smooth and glossy without defect and crazing. The veneer has thermal expansion coefficient as 3.98x10{sup -6} deg. C{sup -1}, rather white and semi opaque, due to zirconia addition, the Vickers hardness as 4.0 GPa which is closely to the human teeth.

Contribution to the study of hard, low-density pyrolytic carbons

International Nuclear Information System (INIS)

Boutin, F.R.

1966-06-01

Apparent contradictions in the properties of pyrolytic carbons obtained at 1600 deg C (hardness and graphitization) are studied. It is shown that structure of the deposit is turbostratic with high internal stresses (δ -2 ), and it graphitizes (by thermal treatment over 2000 deg C) in a similar manner to graphitisable carbon. Because the deposit forms lamellar compounds, it is presumed that the structure is similar to that of graphitisable carbon. Since it is not structure dependant, the hardness originates from the 'growth texture' and is not comparable with the hardness of a non-graphitisable carbon. The pyrolytic carbon studied is composed of regions, on the overage a few microns across, formed by the stacking of small carbon platelets, interlocked and showing a preferred orientation. The mis-orientation of the various regions produces general disorientation. We estimate that the introduction of the particles of some material such as thermal black which are observed in the electron microscope are responsible for the mis-orientation. The density and hardness of the deposit are a result of the interlocking of platelets, which creates a closed porosity and prevents any sliding of the atomic planes. (author) [fr

Large recoverable electrostrain in Mn-doped (Ba,Sr) TiO3 ceramics

International Nuclear Information System (INIS)

Zhang, L.X.; Chen, W.; Ren, X.

2004-01-01

In this letter we demonstrate that with a different principle, BaTiO 3 ceramics, so far considered as inferior piezoelectrics compared with Pb(Zr,Ti)O 3 (PZT), can show a large recoverable electrostrain. This principle utilizes a point-defect-mediated reversible domain switching mechanism, which can in theory generate 0.368% strain for BaTiO 3 ceramics at the best condition. Experimental results showed that, after aging at room temperature, 1.0 mol % Mn-doped (Ba 0.95 Sr 0.05 )TiO 3 ceramics generate a large recoverable nonlinear strain of about 0.12%-0.15% at a field of 3 kV/mm. This value exceeds that of conventional hard PZT piezoelectric ceramics. A microscopic model for the domain-related electrostrain effect in ceramics is proposed. It is also found that the large electrostrain effect is quite stable with respect to both changing frequency and fatigue cycles. Large electrostrain remains recoverable down to 0.05 Hz and after 10 000 cycles. These results demonstrate the potential of our approach in achieving large recoverable electrostrain in environmental-friendly (Pb-free) ceramics

Ternary ceramic alloys of Zr-Ce-Hf oxides

Science.gov (United States)

Becher, P.F.; Funkenbusch, E.F.

1990-11-20

A ternary ceramic alloy is described which produces toughening of zirconia and zirconia composites through the stress transformation from tetragonal phase to monoclinic phase. This alloy, having the general formula Ce[sub x]Hf[sub y]Zr[sub 1[minus]x[minus]y]O[sub 2], is produced through the addition of appropriate amounts of ceria and hafnia to the zirconia. Typically, improved toughness is achieved with about 5 to about 15 mol % ceria and up to about 40 mol % hafnia. The preparation of alloys of these compositions are given together with data as to the densities, tetragonal phase content, hardness and fracture toughness. The alloys are useful in preparing zirconia bodies as well as reinforcing ceramic composites. 1 fig.

Analysis of the properties of silicon nitride based ceramic (Si_3N_4) cutting tool using different addictive

International Nuclear Information System (INIS)

Pereira, Joaquim Lopes; Souza, Jose Vitor Candido de; Raymundo, Emerson Augusto; Silva, Oliverio Macedo Moreira

2013-01-01

The constant search for new materials is part of the scientific and technological development of the industries. Ceramic been presenting important developments in terms of scientific and technological development, highlighting the predominance of covalent ceramics, which has important applications where abrasion resistance and hardness are required. Between covalent materials, several research papers in search of property improvements and cost reduction. However the production of ceramics of silicon nitride (Si_3N_4) with a reduced cost is possible only if used methods and different additives. The aim of this work is the development of compositions based on silicon nitride (Si_3N_4) using different additives such as Y_2O_3, CeO_2, Al_2O_3 , and CTR_2O_3 in varying amounts. For the development of ceramics, the mixtures were homogenized, dried, compacted and sintered using the sintering process of 1850°C for 1 hour, with a heating rate of 25°C/min. The characterizations were performed as a function of relative density by Archimedes method, the mass loss measured before and after sintering, phase analysis by X-ray diffraction, microstructure by scanning electron microscopy (SEM), and hardness and fracture toughness indentation method. The results showed relative density 97-98, Vickers hardness 17-19 GPa, fracture toughness from 5.6 to 6.8 MPa.m"1"/"2. The different phases were obtained depending on the types of additives used. The obtained results are promising for tribological applications. (author)

The First Static and Dynamic Analysis of 3-D Printed Sintered Ceramics for Body Armor Applications

Science.gov (United States)

2016-09-01

hardness , and fracture strength) and semi-infinite penetration performance of 3-D printed sintered alumina. These results are compared with traditionally...parameters (including density, hardness , and fracture strength), semi-infinite penetration performance, and the fracture profile following impact of 3...of advanced ceramics differs mostly in terms of the initial green part formation when compared with a traditional manufacturing process. The

Micro Electro Discharge Machining of Electrically Nonconductive Ceramics

International Nuclear Information System (INIS)

Schubert, A.; Zeidler, H.; Hackert, M.; Wolf, N.

2011-01-01

EDM is a known process for machining of hard and brittle materials. Due to its noncontact and nearly forceless behaviour, it has been introduced into micro manufacturing and through constant development it is now an important means for producing high-precision micro geometries. One restriction of EDM is its limitation to electrically conducting materials.Today many applications, especially in the biomedical field, make use of the benefits of ceramic materials, such as high strength, very low wear and biocompatibility. Common ceramic materials such as Zirconium dioxide are, due to their hardness in the sintered state, difficult to machine with conventional cutting techniques. A demand for the introduction of EDM to these materials could so far not be satisfied because of their nonconductive nature.At the Chemnitz University of Technology and the Fraunhofer IWU, investigations in the applicability of micro-EDM for the machining of nonconductive ceramics are being conducted. Tests are undertaken using micro-EDM drilling with Tungsten carbide tool electrodes and ZrO 2 ceramic workpieces. A starting layer, in literature often referred to as 'assisting electrode' is used to set up a closed electric circuit to start the EDM process. Combining carbon hydride based dielectric and a specially designed low-frequency vibration setup to excite the workpiece, the process environment can be held within parameters to allow for a constant EDM process even after the starting layer is machined. In the experiments a cylindrical 120 μm diameter Tungsten carbide tool electrode and Y 2 O 3 - and MgO- stabilized ZrO 2 worpieces are used. The current and voltage signals of the discharges within the different stages of the process (machining of the starting layer, machining of the base material, transition stage) are recorded and their characteristics compared to discharges in metallic material. Additionally, the electrode feed is monitored. The influences of the process parameters are

Analysis of surface hardness of artificially aged resin composites

Directory of Open Access Journals (Sweden)

Denise Cremonezzi Tornavoi

2012-02-01

Full Text Available This study evaluated the effect of artificially accelerated aging (AAA on the surface hardness of eight composite resins: Filtek Z250, Filtek Supreme, 4 Seasons, Herculite, P60, Tetric Ceram, Charisma, and Filtek Z100. Sixteen specimens were made from the test piece of each material, using an 8.0 × 2.0 mm teflon matrix. After 24 hours, eight specimens from each material were submitted to three surface hardness readings using a Shimadzu Microhardness Tester for 5 seconds at a load of 50 gf. The other eight specimens remained in the artificially accelerated aging machine for 382 hours and were submitted to the same surface hardness analysis. The means of each test specimen were submitted to the Kolmogorov-Smirnov test (p > 0.05, ANOVA and Tukey test (p < 0.05. With regard to hardness (F = 86.74, p < 0.0001 the analysis showed significant differences among the resin composite brands. But aging did not influence the hardness of any of the resin composites (F = 0.39, p = 0.53. In this study, there was interaction between the resin composite brand and the aging factors (F = 4.51, p < 0.0002. It was concluded that notwithstanding the type of resin, AAA did not influence surface hardness. However, with regard to hardness there was a significant difference among the resin brands.

A study on wear resistance and microcrack of the Ti{sub 3}Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jianing, E-mail: ljnljn1022@163.com [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Chen Chuanzhong [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Squartini, Tiziano [INFM-Department of Physics, Siena University, Siena 53100 (Italy); He Qingshan [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China)

2010-12-15

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti{sub 3}Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti{sub 3}Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti{sub 3}Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti{sub 3}Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.

Simulation and performance study of ceramic THGEM

Science.gov (United States)

Yan, Jia-Qing; Xie, Yu-Guang; Hu, Tao; Lu, Jun-Guang; Zhou, Li; Qu, Guo-Pu; Cai, Xiao; Niu, Shun-Li; Chen, Hai-Tao

2015-06-01

THGEMs based on a ceramic substrate have been successfully developed for neutron and single photon detection. The influences on thermal neutron scattering and internal radioactivity of both ceramic and FR-4 substrates were studied and compared. The ceramic THGEMs are homemade, of 200 μm hole diameter, 600 μm pitch, 200 μm thickness, 80 μm rim, and 50 mm×50 mm sensitive area. FR-4 THGEMs with the same geometry were used as a reference. The gas gain, energy resolution and gain stability were measured in different gas mixtures using 5.9 keV X-rays. The maximum gain of a single layer ceramic THGEM reaches 6×104 and 1.5×104 at Ne+CH4=95:5 and Ar + i-C4H10 = 97:3, respectively. The energy resolution is better than 24%. Good gain stability was obtained during a more than 100 hour continuous test in Ar+CO2 = 80:20. By using a 239Pu source, the alpha deposited energy spectrum and gain curve of the ceramic THGEM were measured. Supported by National Natural Science Foundation of China (11205173) and State Key Laboratory of Particle Detection and Electronics (H9294206TD)

Method for producing ceramic composition having low friction coefficient at high operating temperatures

Science.gov (United States)

Lankford, Jr., James

1988-01-01

A method for producing a stable ceramic composition having a surface with a low friction coefficient and high wear resistance at high operating temperatures. A first deposition of a thin film of a metal ion is made upon the surface of the ceramic composition and then a first ion implantation of at least a portion of the metal ion is made into the near surface region of the composition. The implantation mixes the metal ion and the ceramic composition to form a near surface composite. The near surface composite is then oxidized sufficiently at high oxidizing temperatures to form an oxide gradient layer in the surface of the ceramic composition.

Multilayer Ceramic Regenerator Materials for 4 K Cooling

International Nuclear Information System (INIS)

Numazawa, T.; Kamiya, K.; Satoh, T.; Nozawa, H.; Yanagitani, T.

2006-01-01

The ceramics oxide magnetic materials have shown excellent properties for use as regenerator materials used in 4 K crycoolers. Currently four kinds of oxide magnetic materials GdVO4, GAP=GdAlO3, GOS=Gd2O2S and Tb2O2S are available for applications for regenerators or thermal anchors from 2 K to 8 K. This paper focused on controlling the heat capacity of the (GdxTb1-x)2O2S system to cover the refrigeration temperatures between 6 K and 8 K. A concept of multilayer regenerator material consisting of multicomponent magnetic materials has been proposed and investigated. Two-layer ceramic material including two kinds of magnetic materials (Gd0.1Tb0.9)2O2S+Tb2O2S was successfully fabricated in the form of regenerator particles with an average diameter of 0.25 mm. Measured heat capacity data showed that it had twin peaks relating to those of (Gd0.1Tb0.9)2O2S and Tb2O2S, and the entire curve became broader and wider. The mechanical properties of strength and hardness of the two-layer ceramic material were the same as other ceramic regenerator materials like GOS. Thus, it is concluded that the multilayer ceramic material is very useful to control the heat capacity of the regenerator particles. The cooling tests using the two-layer ceramic material with HoCu2 and GOS have been done to investigate the 2nd stage regenerator configuration

Light energy attenuation through orthodontic ceramic brackets at different irradiation times.

Science.gov (United States)

Santini, Ario; Tiu, Szu Hui; McGuinness, Niall J P; Aldossary, Mohammed Saeed

2016-09-01

To evaluate the total light energy (TLE) transmission through three types of ceramic brackets with, bracket alone and with the addition of orthodontic adhesive, at different exposure durations, and to compare the microhardness of the cured adhesive. Three different makes of ceramic brackets, Pure Sapphire(M), Clarity™ ADVANCED(P) and Dual Ceramic(P) were used. Eighteen specimens of each make were prepared and allocated to three groups (n = 6). MARC(®)-resin calibrator was used to determine the light curing unit (LCU) tip irradiance (mW/cm(2)) and TLE (J/cm(2)) transmitted through the ceramic brackets, and through ceramic bracket plus Transbond™ XT Light Cure Adhesive, for 5, 10 and 20 s. Vickers-hardness values at the bottom of the cured adhesive were determined. Statistical analysis used one-way analysis of variance (ANOVA); P = 0.05. TLE transmission rose significantly among all samples with increasing exposure durations. TLE reaching the adhesive- enamel interface was less than 10 J/cm(2), and through monocrystalline and polycrystalline ceramic brackets was significantly different (P brackets. Clinicians are advised to measure the tip irradiance of their LCUs and increase curing time beyond 5 s. Orthodontic clinicians should understand the type of light curing device and the orthodontic adhesive used in their practice.

Antibacterial Functionalization of PVD Coatings on Ceramics

Directory of Open Access Journals (Sweden)

Javier Osés

2018-05-01

Full Text Available The application of surface treatments that incorporate silver or copper as antibacterial elements has become a common practice for a wide variety of medical devices and materials because of their effective activity against nosocomial infections. Ceramic tiles are choice materials for cladding the floors and walls of operation rooms and other hospital spaces. This study is focused on the deposition of biocide physical vapor deposition (PVD coatings on glazed ceramic tiles. The objective was to provide antibacterial activity to the surfaces without worsening their mechanical properties. Silver and copper-doped chromium nitride (CrN and titanium nitride (TiN coatings were deposited on samples of tiles. A complete characterization was carried out in order to determine the composition and structure of the coatings, as well as their topographical and mechanical properties. The distribution of Ag and Cu within the coating was analyzed using glow discharge optical emission spectrometry (GD-OES and field emission scanning electron microscope (FE-SEM. Roughness, microhardness, and scratch resistance were measured for all of the combinations of coatings and dopants, as well as their wettability. Finally, tests of antibacterial efficacy against Staphylococcus aureus and Escherichia coli were carried out, showing that all of the doped coatings had pronounced biocide activity.

Electrophoretic deposition of 9-YSZ solid electrolyte on Ni- YSZ composite; Estudos de deposicao eletroforetica de ceramicas de 9-YSZ sobre Ni-YSZ

Energy Technology Data Exchange (ETDEWEB)

Santos, F.S.; Yoshito, W.K.; Lazar, D.R.R.; Ussui, V., E-mail: vussui@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais

2010-07-01

9-YSZ ceramic and Ni-YSZ metal/ceramic composite are the more commonly used materials for the fabrication of solid oxide fuel cell electrolyte and anode, respectively. The main challenges for these applications are the forming of both materials as superposed double thin layers. In the present work ceramic powder of 9- YSZ was synthesized by a coprecipitation technique and the Ni O-YSZ composite by a combustion technique. The later was formed by uniaxial pressing as cylindrical pellets of 15 mm diameter. Thin ceramic layers of 9-YSZ were deposited on composite pellets from a suspension with 10% solid content by an Electrophoretic Deposition technique. Applied voltage varied in the range of 30 to 200 V and deposition time from 15 to 90 seconds, evaluating the deposited mass, porosity on the interface and adhesion of layers. Resulted ceramics were characterized by X-ray diffraction and were observed in a scanning electron microscope. Results showed that deposited layers are thin ({approx}20{mu}m), dense and have good adhesion on the surface of composite substrate. (author)

The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

Science.gov (United States)

Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

2017-02-01

This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

Basaltic scorias from Romania - complex building material us for concrete, glazing tiles, ceramic glazes, glass ceramics, mineral wool

Energy Technology Data Exchange (ETDEWEB)

Marica, S.; Cetean, V. [PROCEMA S.A., Bucharest (Romania)

2002-07-01

The most spectacular deposit of basaltic scoria from Romania is the Heghes Hill from Racos, locality situated in the central part of country. This deposit emerged as grains of various dimensions, as volcanic ash with specific porosity up to 30% and vacuolar basaltic rocks. All types of basaltic scorias have specific vacuolar appearance, red- brick or blackish - grey coloured, scoria textures and similar chemical composition with others basalts of the world. The physical and mechanical characteristics determined included the scorias in the Heghes Hill in the following categories : light rocks (2,98 g/ dmc), porous(11,04%), similar to expanded slag, slightly absorbing rocks (3,86%), with low compression strengths (1700 daN/cmp). Basaltic scoria from Heghes is a very good row material for the manufacture of concrete, for obtain decorative cutting tiles glazing with ceramic and basaltic glazes (up to 40%) varied the range of colours and for obtaining glass ceramic, mineral wool, crushing sand for road maintenance, heat -insulating bricks and shid -proof material. (orig.)

New Observations on High-Speed Machining of Hardened AISI 4340 Steel Using Alumina-Based Ceramic Tools

Directory of Open Access Journals (Sweden)

Mohamed Shalaby

2018-05-01

Full Text Available High-speed machining (HSM is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC tools were used in the dry hard turning of AISI 4340 (52 HRC at different high cutting speeds of 150, 250, 700 and 1000 m/min. It was observed that at cutting speeds of 150 and 250 m/min, pure alumina ceramic tools had better wear resistance than mixed alumina ones. However, upon increasing the cutting speed from 700 to 1000 m/min, mixed alumina ceramic tools outperformed pure ceramic ones. Scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS were used to investigate the worn cutting edges and analyze the obtained results. It was found that the tribo-films formed at the cutting zone during machining affected the wear resistances of the tools and influenced the coefficient of friction at the tool-chip interface. These observations were confirmed by the chip compression ratio results at different cutting conditions. Raising cutting speed to 1000 m/min corresponded to a remarkable decrease in cutting force components in the dry hard turning of AISI 4340 steel.

Ceramic qualities of industrial clay deposits at Vimtim in Mubi ...

African Journals Online (AJOL)

Their average chemical composition includes 70.5% SiO2, 17.04% Al2O3, 2.58% Total Fe oxides, 0.26% Na2O, 0.92% K2O, 0.89% MgO and appreciable kaolinite content. These parameters suggest good clay raw materials for the manufacture of coarse ceramic products like earthenware, kitchenware, ornamental wares ...

Recent Observations on the Performance of Hybrid Ceramic Tribo-Contacts

Science.gov (United States)

Buttery, M.; Cropper, M.; Wardzinski, B.; Lewis, S.; McLaren, S.; Kreuser, J.

2015-09-01

Hybrid ceramic ball bearings offer great promise in space applications but have not been rapidly adopted by industry perhaps partly due to the relatively low amount of published data on specific in-vacuum performance. Such bearings, having, typically, silicon nitride balls and 440C or high nitrogen steel (e.g. X30) raceways offer the potential for long life and low torque noise due a combination of chemical inertness, high hardness and the extremely smooth surfaces produced in ceramic balls. Though initial benefits were foreseen for high speed applications, the potential for reduced adhesive forces and wear in conditions of marginal lubrication, and for improvements in lubricant lifetime in long life applications limited by oil tribo-degradation render hybrid ceramic bearings more generally attractive.This paper draws together a number of experimental studies carried out at Pin-on-Disc (POD), Spiral Orbit Tribometer (SOT) and bearing-level recently at ESTL.

Multi-layer SiC ceramics/Mo joints brazed using high-temperature solders

International Nuclear Information System (INIS)

Olesinska, W.; Kesik, J.

2003-01-01

The paper presents the results of studies on joining SiC ceramics with molybdenum, with the ceramic surface being activated by titanium, chromium or copper. Titanium or chromium were deposited by the sputtering technique, and copper - by the electro-chemical method. The microstructures of the SiC/Mo joints brazed with the CuMn13Ni3 solder and copper in a nitrogen atmosphere were examined and the results discussed. The joints, in which the ceramic surface was activated in addition with chromium, do not contain mechanical defects caused by the joining process, and the ceramic surface is covered with a continuous layer of the solder. A phase analysis of the interface surface identified an MeSiC phase. The mechanical strength of the joints in which the ceramic surface was modified by the Ti, Cr and Cu layers was markedly greater than that of the joints brazed directly to the uncoated ceramics with the use of active solders. (author)

Hard tissue formation of STRO-1-selected rat dental pulp stem cells in vivo.

NARCIS (Netherlands)

Yang, X.; Walboomers, X.F.; Beucken, J.J.J.P van den; Bian, Z.; Fan, M.; Jansen, J.A.

2009-01-01

The objective of this study was to examine hard tissue formation of STRO-1-selected rat dental pulp-derived stem cells, seeded into a calcium phosphate ceramic scaffold, and implanted subcutaneously in mice. Previously, STRO-1 selection was used to obtain a mesenchymal stem cell progenitor

Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

Science.gov (United States)

Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

2016-11-01

Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. Copyright © 2016 Elsevier B.V. All rights reserved.

Colloidal spray method for low cost thin coating deposition

Science.gov (United States)

Pham, Ai-Quoc; Glass, Robert S.; Lee, Tae H.

2002-01-01

A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g., stepped) or continuously graded layers may be obtained. This method is particularly useful for depositing ceramic coatings. Dense ceramic coating materials on porous substrates are useful in providing improved electrode performance in devices such as high power density solid oxide fuel cells. Dense ceramic coatings obtained by the invention are also useful for gas turbine blade coatings, sensors, steam electrolyzers, etc. The invention has general use in preparation of systems requiring durable and chemically resistant coatings, or coatings having other specific chemical or physical properties.

Advanced ceramics reinforced with carbon nanotubes for ballistic application

International Nuclear Information System (INIS)

Couto, Carlos Alberto de Oliveira; Passador, Fabio Roberto

2016-01-01

Full text: The carbon nanotubes have excellent mechanical properties, the elastic modulus is around 1TPa, next to the diamond and the mechanical strength is 10 to 100 times higher than steel, moreover they are self-lubricating, which facilitates the ceramic composites compression process. The insertion of carbon nanotubes tends to improve the fracture toughness of ceramic composites, but is necessary to obtain a good dispersion in the ceramic matrix. The objective of this work is to develop a tough and tenacious ceramics for ballistic application, using structural ceramics of alumina and tetragonal zirconia and evaluate the influence of the addition of carbon nanotubes (multilayer) on the mechanical properties of the composite. The carbon nanotubes were functionalized with carboxylic groups by nitric acid oxidation reaction. To ensure a homogeneous distribution of the carbon nanotubes in the matrix of alumina/zirconia, surfactants were used: sodium dodecyl sulphate + gum arabic in the amount of 50% by mass of carbon nanotubes. Ceramic powders were prepared with pure alumina and alumina + 20% by mass of tetragonal zirconia/yttria, with and without addition of carbon nanotubes at concentrations of 0.1 and 0.5% by mass. The samples were uniaxially and isostatically pressed at 300 MPa and sintered in a conventional oven at 1500 °C for two hours and a heating rate of 5 °C/min, aimed at commercial application. The morphology of ceramic powders were characterized by SEM and XRD. The mechanical properties of the sintered samples were evaluated by flexural bending at three points, Vickers microhardness and fracture toughness by single edge-notched beam (SENB). The use of carbon nanotubes in the ceramic composite caused a decrease in hardness and an increase in fracture toughness, with great potential for ballistic applications. (author)

Advanced ceramics reinforced with carbon nanotubes for ballistic application

Energy Technology Data Exchange (ETDEWEB)

Couto, Carlos Alberto de Oliveira; Passador, Fabio Roberto, E-mail: carlos.couto.sjc@gmail.com [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil)

2016-07-01

Full text: The carbon nanotubes have excellent mechanical properties, the elastic modulus is around 1TPa, next to the diamond and the mechanical strength is 10 to 100 times higher than steel, moreover they are self-lubricating, which facilitates the ceramic composites compression process. The insertion of carbon nanotubes tends to improve the fracture toughness of ceramic composites, but is necessary to obtain a good dispersion in the ceramic matrix. The objective of this work is to develop a tough and tenacious ceramics for ballistic application, using structural ceramics of alumina and tetragonal zirconia and evaluate the influence of the addition of carbon nanotubes (multilayer) on the mechanical properties of the composite. The carbon nanotubes were functionalized with carboxylic groups by nitric acid oxidation reaction. To ensure a homogeneous distribution of the carbon nanotubes in the matrix of alumina/zirconia, surfactants were used: sodium dodecyl sulphate + gum arabic in the amount of 50% by mass of carbon nanotubes. Ceramic powders were prepared with pure alumina and alumina + 20% by mass of tetragonal zirconia/yttria, with and without addition of carbon nanotubes at concentrations of 0.1 and 0.5% by mass. The samples were uniaxially and isostatically pressed at 300 MPa and sintered in a conventional oven at 1500 °C for two hours and a heating rate of 5 °C/min, aimed at commercial application. The morphology of ceramic powders were characterized by SEM and XRD. The mechanical properties of the sintered samples were evaluated by flexural bending at three points, Vickers microhardness and fracture toughness by single edge-notched beam (SENB). The use of carbon nanotubes in the ceramic composite caused a decrease in hardness and an increase in fracture toughness, with great potential for ballistic applications. (author)

Study of the Wavelength Dependence in Laser Ablation of Advanced Ceramics and Glass-Ceramic Materials in the Nanosecond Range.

Science.gov (United States)

Sola, Daniel; Peña, Jose I

2013-11-19

In this work, geometrical dimensions and ablation yields as a function of the machining method and reference position were studied when advanced ceramics and glass-ceramic materials were machined with pulsed lasers in the nanosecond range. Two laser systems, emitting at 1064 and 532 nm, were used. It was shown that the features obtained depend on whether the substrate is processed by means of pulse bursts or by grooves. In particular, when the samples were processed by grooves, machined depth, removed volume and ablation yields reached their maximum, placing the sample out of focus. It was shown that these characteristics do not depend on the processing conditions, the wavelength or the optical configuration, and that this is intrinsic behavior of the processing method. Furthermore, the existence of a close relation between material hardness and ablation yields was demonstrated.

Integration of Radiation-Hard Magnetic Random Access Memory with CMOS ICs

CERN Document Server

Cerjan, C J

2000-01-01

The research undertaken in this LDRD-funded project addressed the joint development of magnetic material-based nonvolatile, radiation-hard memory cells with Sandia National Laboratory. Specifically, the goal of this project was to demonstrate the intrinsic radiation-hardness of Giant Magneto-Resistive (GMR) materials by depositing representative alloy combinations upon radiation-hardened silicon-based integrated circuits. All of the stated goals of the project were achieved successfully. The necessary films were successfully deposited upon typical integrated circuits; the materials retained their magnetic field response at the highest radiation doses; and a patterning approach was developed that did not degrade the as-fabricated properties of the underlying circuitry. These results establish the feasibility of building radiation-hard magnetic memory cells.

The n-MAO/EPD bio-ceramic composite coating fabricated on ZK60 magnesium alloy using combined micro-arc oxidation with electrophoretic deposition

Energy Technology Data Exchange (ETDEWEB)

Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

2014-12-15

Highlights: • Adding CeO{sub 2}/ZrO{sub 2} nano-particles to modify the properties of n-MAO coating. • A bio-ceramic n-MAO/EPD composite coating was prepared by two-step methods. • The n-MAO/EPD composite coating with HA has a favorable anti-corrosion effect. - Abstract: A bio-ceramic composite coating was fabricated on ZK60 magnesium (Mg) alloy using combined micro-arc oxidation (MAO) with electrophoretic deposition (EPD) technique. The MAO coating as the basal layer was produced in alkaline electrolyte with (n-MAO coating) and without (MAO coating) the addition of CeO{sub 2} and ZrO{sub 2} nano-particles, respectively. A hydroxyapatite (HA) coating as the covering layer was deposited on the n-MAO coating to improve the biological properties of the coating (n-MAO/EPD composite coating). The morphology and phase composition of three treated coatings were investigated by scanning electron microscope (SEM) and X-ray diffraction (XRD). The corrosion resistance of these coatings was evaluated with potentiodynamic polarization tests and immersion tests in simulated body fluid (SBF) at 36.5 ± 0.5 °C. The XRD spectra showed that the CeO{sub 2} and ZrO{sub 2} peaks can be collected in the n-MAO coating, and HA particles exists in the n-MAO/EPD composite coating. The results of corrosion tests indicated that the n-MAO/EPD composite coating owned increased bioactivity and long-term protective ability compared with the MAO coating and the n-MAO coating. Thus Mg alloy coated with the n-MAO/EPD composite coating should be more suited as biodegradable bone implants.

Experimentqal and analytical study on thermocracking of alumina ceramic ring in a mechanical seal

Science.gov (United States)

Komiya, M.; Matsuda, K.; Kaneta, M.

1994-04-01

A mechanism of thermocracking, which occurs in an alumina ceramic ring of a mechanical face seal, is proposed based on experimental and analytical results. Methods for its prevention are also discussed. The experiments were conducted using an external type mechanical face seal composed of a carbon ring and three kinds of alumina ceramic rings, with distilled water as the liquid to be sealed. By using a layer of gold vacuum deposited onto the surface of the ceramic ring as a part of a DC circuit, the moment of crack initiation was identified. The thermal stresses produced in the ceramic ring by frictional heating were calculated using finite element analysis.

New nanostructured ceramics from baddeleyite with improved mechanical properties for biomedical applications

Science.gov (United States)

Tyurin, Alexander I.; Zhigachev, Andrey O.; Umrikhin, Alexey V.; Rodaev, Vyacheslav V.; Korenkov, Viktor V.; Pirozhkova, Tatyana S.

2017-12-01

A method for the preparation of novel nanostructured zirconia ceramics from natural zirconia mineral—baddeleyite—using CaO as the stabilizer is described in the present work. Optimal synthesis conditions, including calcia content, planetary mill treatment regime, sintering time and temperature, corresponding to the highest values of hardness H, Young modulus E, and fracture toughness KC are found. The values of the mechanical properties H = 10.8 GPa, E = 200 GPa, and KC = 13.3 MPa m1/2 are comparable with or exceed the corresponding properties of commercial yttria-stabilized ceramics prepared from chemically precipitated zirconia.

Ultralight and fire-resistant ceramic nanofibrous aerogels with temperature-invariant superelasticity.

Science.gov (United States)

Si, Yang; Wang, Xueqin; Dou, Lvye; Yu, Jianyong; Ding, Bin

2018-04-01

Ultralight aerogels that are both highly resilient and compressible have been fabricated from various materials including polymer, carbon, and metal. However, it has remained a great challenge to realize high elasticity in aerogels solely based on ceramic components. We report a scalable strategy to create superelastic lamellar-structured ceramic nanofibrous aerogels (CNFAs) by combining SiO 2 nanofibers with aluminoborosilicate matrices. This approach causes the random-deposited SiO 2 nanofibers to assemble into elastic ceramic aerogels with tunable densities and desired shapes on a large scale. The resulting CNFAs exhibit the integrated properties of flyweight densities of >0.15 mg cm -3 , rapid recovery from 80% strain, zero Poisson's ratio, and temperature-invariant superelasticity to 1100°C. The integral ceramic nature also provided the CNFAs with robust fire resistance and thermal insulation performance. The successful synthesis of these fascinating materials may provide new insights into the development of ceramics in a lightweight, resilient, and structurally adaptive form.

Fracture mechanisms in lead zirconate titanate ceramics

International Nuclear Information System (INIS)

Freiman, S.W.; Chuck, L.; Mecholsky, J.J.; Shelleman, D.L.

1986-01-01

Lead Zirconate Titanate (PZT) ceramics can be formed over a wide range of PbTiO 3 /PbZrO 3 ratios and exist in a number of crystal structures. This study involved the use of various fracture mechanics techniques to determine critical fracture toughness, K /SUB IC/ , as a function of composition, microstructure, temperature, and electrical and thermal history. The results of these experiments indicate that variations in K /SUB IC/ are related to phase transformations in the material as well as to other toughening mechanisms such as twinning and microcracking. In addition, the strength and fracture toughness of selected PZT ceramics were determined using specimens in which a crack was introduced by a Vicker's hardness indentor. The variation of K /SUB IC/ with composition and microstructure was related to the extent of twin-crack interaction. Comparison of the plot of strength as a function of indentation load with that predicted from indentation fracture models indicates the presence of internal stresses which contribute to failure. The magnitude of these internal stresses has been correlated with electrical properties of the ceramic. Fractographic analysis was used to determine the magnitude of internal stresses in specimens failing from ''natural flaws.''

In vitro solubility and bioactivity of Sr and Mg co-doped calcium phosphate glass-ceramics derived from different heat-treatment temperatures

International Nuclear Information System (INIS)

Cai Shu; Li Jianxin; Xu Guohua; Li, Xudong; Ye Xiaojian; Jiang Wei

2011-01-01

Highlights: ► Porous glass ceramics were prepared by controlled heat treatment process. ► A fast release of Mg ions has a great influence on the Ca/P ratio of the deposits. ► The chemical stability of the deposited apatite directly affects cell behavior. ► The glass ceramics heat-treated at 760 °C and 780 °C show less glass. ► The degradation rates are both compatible with cell growth and differentiation. - Abstract: CaO–P 2 O 5 –Na 2 O–SrO–MgO glass–ceramic system was prepared by controlled heat treatment process. Solubility and bioactivity of glass-ceramics were measured and evaluated in simulated body fluid (SBF) and cell culture medium respectively. The dissolution behavior of these glass-ceramics strongly depends on the amount and microstructure of the crystals precipitated by sintering treatment. Concerning the bioactivity, the onset of the apatite formation on the glass–ceramic system was directly dependent on the amount of bioactive glass amount which can be controlled using different temperatures of heat treatment. After immersing glass–ceramic in SBF, Mg ion as one of system composition can be released from residual glass and provides a high impact on the Ca/P ratio and chemical stability of the deposited apatite layer that directly affects cell attachment and proliferation in in vitro cell culture system. The glass ceramics heat-treated at 760 °C and 780 °C show less glass amount, and their degradation rates are both compatible with cell growth and differentiation.

Manifestation of Crystal Lattice Distortions in the IR Reflection Spectra of Abrasion-Treated ZnSe Ceramics

Science.gov (United States)

Sitnikova, V. E.; Dunaev, A. A.; Mamalimov, R. I.; Pakhomov, P. M.; Khizhnyak, S. D.; Chmel, A. E.

2017-07-01

The Fourier IR reflection spectra of ZnSe ceramics prepared by hot pressing (HP), physical vapor deposition (PVD), and PVD combined with hot isostatic pressing (HIP) are presented. The optical constants of polished and dry-ground specimens were used for comparison. The grinding treatment simulated the erosion of the outer surface of optical elements made of zinc selenide under the influence of solid dust particles and deposits. In the polished specimens residual stresses showed up in the IR reflection spectra of the ZnSePVD and ZnSeHIP ceramics, which had well-defined orientation of grains, but were not present in the spectra of the ZnSeHIP ceramics as a result of mutual compensation of the stresses in the randomly oriented grains of the material. The stresses, which appeared as a shift of the absorption bands calculated by the Kramers-Kronig method, increased significantly after abrasive treatment of the specimens. For all the treated ceramics the intensity of the absorption bands resulting from the anharmonicity of the vibrations in the distorted crystal lattice increased by several times. The last effect also depends on the production prehistory of the ceramics.

Influence of energy density of different light sources on knoop hardness of a dual-cured resin cement

Directory of Open Access Journals (Sweden)

Evandro Piva

2008-06-01

Full Text Available The purpose of this study was to evaluate the Knoop hardness of a dual-cured resin-based luting cement irradiated with different light sources as well energy density through a ceramic sample. Three light-curing unit (LCUs were tested: tungsten halogen light (HAL, light-emitting diode (LED and xenon plasma-arc (PAC lamp. Disc-shaped specimens were fabricated from a resin-based cement (Enforce. Three energy doses were used by modifying the irradiance (I of each LCU and the irradiation time (T: 24 Jcm-2 (I/2x2T, 24 Jcm-2 (IxT and 48 Jcm-2 (Ix2T. Energy doses were applied through a 2.0-mm-thick ceramic sample (Duceram Plus. Three groups underwent direct irradiation over the resin cement with the different LCUs and a chemically-activated group served as a control. Thirteen groups were tested (n=10. Knoop hardness number (KHN means were obtained from cross-sectional areas. Two-way ANOVA and the Holm-Sidak method were used for statistical comparisons of activation mode and energy doses (a=5%. Application of 48 J.cm-2 energy dose through the ceramic using LED (50.5±2.8 and HAL (50.9±3.7 produced significantly higher KHN means (p<0.05 than the control (44.7±3.8. LED showed statistically similar performance to HAL. Only HAL showed a relationship between the increase of LCU energy dose and hardness increase.

Influence of energy density of different light sources on Knoop hardness of a dual-cured resin cement.

Science.gov (United States)

Piva, Evandro; Correr-Sobrinho, Lourenço; Sinhoreti, Mario Alexandre Coelho; Consani, Simonides; Demarco, Flávio Fernando; Powers, John Michael

2008-01-01

The purpose of this study was to evaluate the Knoop hardness of a dual-cured resin-based luting cement irradiated with different light sources as well energy density through a ceramic sample. Three light-curing unit (LCUs) were tested: tungsten halogen light (HAL), light-emitting diode (LED) and xenon plasma-arc (PAC) lamp. Disc-shaped specimens were fabricated from a resin-based cement (Enforce). Three energy doses were used by modifying the irradiance (I) of each LCU and the irradiation time (T): 24 Jcm(-2) (I/2x2T), 24 Jcm(-2) (IxT) and 48 Jcm(-2) (Ix2T). Energy doses were applied through a 2.0-mm-thick ceramic sample (Duceram Plus). Three groups underwent direct irradiation over the resin cement with the different LCUs and a chemically-activated group served as a control. Thirteen groups were tested (n=10). Knoop hardness number (KHN) means were obtained from cross-sectional areas. Two-way ANOVA and the Holm-Sidak method were used for statistical comparisons of activation mode and energy doses (alpha=5%). Application of 48 J.cm(-2) energy dose through the ceramic using LED (50.5+/-2.8) and HAL (50.9+/-3.7) produced significantly higher KHN means (p<0.05) than the control (44.7+/-3.8). LED showed statistically similar performance to HAL. Only HAL showed a relationship between the increase of LCU energy dose and hardness increase.

Materials and methods for hard-facing of power engineering valves

International Nuclear Information System (INIS)

Frumin, I.I.; Gladkii, P.V.; Eremeev, V.B.; Perepliotchikov, E.F.

1980-01-01

In the Soviet Union a large experience in hard-facing for the water and steam valves has been accumulated. A workability of valves largely depends upon materials used and a technology of their deposition. Mechanized methods have been recently successfully developed, new hard-facing materials created are considered

Electro-deposition of nickel, on reactor seal discs

International Nuclear Information System (INIS)

Vernekar, R.B.; Bhide, G.K.

1977-01-01

The effect of plating variables, acidity, current density and temperature on hardness of nickel deposited from purified nickel sulfamate bath has been investigated and optimum conditions for electrodeposition of nickel plating of hardness 160-170 VHN on reactor seal discs are established. Sodium lauryl sulfate was added as a wetting agent to the bath to overcome pitting tendency of the deposit. Factors affecting hydrogen absorption by electrodeposited nickel are also discussed. It is observed that : (1) at a pH 3.5 - 4.0 the decomposition rate of sulfamate salt is almost negligible and is the best value for bath operation, (2) at 15 A/dm 2 the hardness value is consistently around 160-170 VHN, (3) the temperatures less than 50 0 C give harder deposits and the bath is best operated at temperature 50-60 0 C and (4) annealing of the plated discs substantially reduces the hardness. (M.G.B.)

Deposition and Characterization of HVOF Thermal Sprayed Functionally Graded Coatings Deposited onto a Lightweight Material

Science.gov (United States)

Hasan, M.; Stokes, J.; Looney, L.; Hashmi, M. S. J.

2009-02-01

There is a significant interest in lightweight materials (like aluminum, magnesium, titanium, and so on) containing a wear resistance coating, in such industries as the automotive industry, to replace heavy components with lighter parts in order to decrease vehicle weight and increase fuel efficiency. Functionally graded coatings, in which the composition, microstructure, and/or properties vary gradually from the bond coat to the top coat, may be applied to lightweight materials, not only to decrease weight, but also to enhance components mechanical properties by ensuring gradual microstructural (changes) together with lower residual stress. In the current work, aluminum/tool-steel functionally graded coatings were deposited onto lightweight aluminum substrates. The graded coatings were then characterized in terms of residual stress and hardness. Results show that residual stress increased with an increase in deposition thickness and a decrease in number of layers. However, the hardness also increased with an increase in deposition thickness and decrease in number of layers. Therefore, an engineer must compromise between the hardness and stress values while designing a functionally graded coating-substrate system.

A Low-Stress, Elastic, and Improved Hardness Hydrogenated Amorphous Carbon Film

Directory of Open Access Journals (Sweden)

Qi Wang

2015-01-01

Full Text Available The evolution of hydrogenated amorphous carbon films with fullerene-like microstructure was investigated with a different proportion of hydrogen supply in deposition. The results showed at hydrogen flow rate of 50 sccm, the deposited films showed a lower compressive stress (lower 48.6%, higher elastic recovery (higher 19.6%, near elastic recovery rate 90%, and higher hardness (higher 7.4% compared with the films deposited without hydrogen introduction. Structural analysis showed that the films with relatively high sp2 content and low bonded hydrogen content possessed high hardness, elastic recovery rate, and low compressive stress. It was attributed to the curved graphite microstructure, which can form three-dimensional covalently bonded network.

Processing and properties of ceramic matrix-polymer composites for dental applications

Science.gov (United States)

Huang, Hsuan Yao

The basic composite structure of natural hard tissue was used to guide the design and processing of dental restorative materials. The design incorporates the methodology of using inorganic minerals as the main structural phase reinforced with a more ductile but tougher organic phase. Ceramic-polymer composites were prepared by slip casting a porous ceramic structure, heating and chemical treating the porous preform, infiltrating with monomer and then curing. The three factors that determined the mechanical properties of alumina-polymer composites were the type of polymer used, the method of silane treatments, and the type of bond between particles in the porous preforms. Without the use of silane coupling agents, the composites were measured to have a lower strength. The composite with a more "flexible" porous alumina network had a greater ability to plastically dissipate the energy of propagating cracks. However, the aggressive nature of the alumina particles on opposing enamel requires that these alumina-polymer composites have a wear compatible coating for practical application. A route to dense bioactive apatite wollastonite glass ceramics (AWGC)-polymer composites was developed. The problems associated with glass dissolution into the aqueous medium for slip casting were overcome with the use of silane. The role of heating rate and development of ceramic compact microstructure on composite properties was explored. In general, if isothermal heating was not applied, decreasing heating rate increased glass crystallinity and particle-particle fusion, but decreased pore volume. Also composite strength and fracture toughness decreased while modulus and hardness increased with decreasing heating rate. If isothermal heating was applied, glass crystallinity, pore content, and composite mechanical properties showed relatively little change regardless of the initial heating rate. The potential of AWGC-polymer composites for dental and implant applications was explored

Nanoindentation hardness of hot-pressed boron suboxide

International Nuclear Information System (INIS)

Machaka, Ronald; Derry, Trevor E.; Sigalas, Iakovos

2011-01-01

Highlights: → The load-displacement indentation response of hot-pressed B 6 O is measured and analysed. → The nanoindentation hardness of hot-pressed boron suboxide is reported. → An approach is developed to simulate multi-cycling loading load-displacement curves. → A comprehensive model inter-comparison study of the ISE in hot-pressed B 6 O is also presented. → The fractal dimension is a better measure of ISE than the Meyer's index. - Abstract: The existence of the indentation size effect implies the absence of a single hardness value for the material under investigation especially at low applied loads. In this paper we present an investigation of the indentation size dependence behaviour of nanoindentation hardness in boron suboxide ceramic compacts prepared by uniaxial hot-pressing. Berkovich nanohardness indentations were conducted and analyzed accordingly. In addition to the ordinary Oliver and Pharr method of nanoindentation data analysis, a quantitative approach for the loading curve analysis is proposed. Using the proposed approach, the description and characterization of the observed indentation size effect through the application of the Meyer's law, and the classical and the modified proportional specimen resistance models as well as the multi-fractal scaling law was conducted and is reported. The load-independent hardness values deduced from our quantitative approach are comparable to the results calculated with conventional methods, especially with the multi-fractal scaling law.

Effects of crystal refining on wear behaviors and mechanical properties of lithium disilicate glass-ceramics.

Science.gov (United States)

Zhang, Zhenzhen; Guo, Jiawen; Sun, Yali; Tian, Beimin; Zheng, Xiaojuan; Zhou, Ming; He, Lin; Zhang, Shaofeng

2018-05-01

The purpose of this study is to improve wear resistance and mechanical properties of lithium disilicate glass-ceramics by refining their crystal sizes. After lithium disilicate glass-ceramics (LD) were melted to form precursory glass blocks, bar (N = 40, n = 10) and plate (N = 32, n = 8) specimens were prepared. According to the differential scanning calorimetry (DSC) of precursory glass, specimens G1-G4 were designed to form lithium disilicate glass-ceramics with different crystal sizes using a two-step thermal treatment. In the meantime, heat-pressed lithium disilicate glass-ceramics (GC-P) and original ingots (GC-O) were used as control groups. Glass-ceramics were characterized using X-ray diffraction (XRD) and were tested using flexural strength test, nanoindentation test and toughness measurements. The plate specimens were dynamically loaded in a chewing simulator with 350 N up to 2.4 × 10 6 loading cycles. The wear analysis of glass-ceramics was performed using a 3D profilometer after every 300,000 wear cycles. Wear morphologies and microstructures were analyzed by scanning electron microscopy (SEM). One-way analysis of variance (ANOVA) was used to analyze the data. Multiple pairwise comparisons of means were performed by Tukey's post-hoc test. Materials with different crystal sizes (p properties. Specifically, G3 with medium-sized crystals presented the highest flexural strength, hardness, elastic modulus and fracture toughness. G1 and G2 with small-sized crystals showed lower flexural strength, whereas G4, GC-P, and GC-O with large-sized crystals exhibited lower hardness and elastic modulus. The wear behaviors of all six groups showed running-in wear stage and steady wear stage. G3 showed the best wear resistance while GC-P and GC-O exhibited the highest wear volume loss. After crystal refining, lithium disilicate glass-ceramic with medium-sized crystals showed the highest wear resistance and mechanical properties. Copyright © 2018

Modification of the structure and composition of Ca10(PO4)6(OH)2 ceramic coatings by changing the deposition conditions in O2 and Ar

Science.gov (United States)

Donkov, N.; Zykova, A.; Safonov, V.; Kolesnikov, D.; Goncharov, I.; Yakovin, S.; Georgieva, V.

2014-05-01

Hydroxyapatite Ca10(PO4)6(OH)2 (HAp) is a material considered to be used to form structural matrices in the mineral phase of bone, dentin and enamel. HAp ceramic materials and coatings are widely applied in medicine and dentistry because of their ability to increase the tissue response to the implant surface and promote bone ingrowth and osseoconduction processes. The deposition conditions affect considerably the structure and bio-functionality of the HAp coatings. We focused our research on developing deposition methods allowing a precise control of the structure and stoichiometric composition of HAp thin films. We found that the use of O2 as a reactive gas improves the quality of the sputtered hydroxyapatite coatings by resulting in the formation of films of better stoichiometry with a fine crystalline structure.

Corrosion protection of SiC-based ceramics with CVDMullite coatings

Energy Technology Data Exchange (ETDEWEB)

Sarin, V.; Auger, M. [Boston Univ., MA (United States)

1997-05-01

Silicon carbide ceramics are the leading candidate materials for use as heat exchangers in advanced combined cycle power plants because of their unique combination of high temperature strength, high thermal conductivity, excellent thermal shock resistance, and good high temperature stability and oxidation resistance. Ceramic coatings are being considered for diesel engine cylinder liners, piston caps, valve faces and seats, piston rings, and for turbine components such as combustors, blades, stators, seals, and bearings. Under such conditions ceramics are better suited to high temperature environments than metals. For the first time, adherent crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance its corrosion/oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments. These corrosive environments include thermal, Na{sub 2}SO{sub 4}, O{sub 2} and coal slag.

Feature extraction for ultrasonic sensor based defect detection in ceramic components

Science.gov (United States)

Kesharaju, Manasa; Nagarajah, Romesh

2014-02-01

High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

Hard tissue deposition in dental pulp canal by {alpha}-tricalcium phosphate cement

Energy Technology Data Exchange (ETDEWEB)

Yoshikawa, M.; Toda, T. [Osaka Dental Univ. (Japan). Dept. of Endodontics; Mandai, Y. [Bio-Chemical Lab. of Nitta Gelatin Inc., Yao (Japan); Oonishi, H. [Osaka Minami National Hospital, Kawachi (Japan). Dept. of Orthopaedic Surgery

2001-07-01

Canal closure by hard tissue proliferation in the pulp canal and/or apical foramen is the most ideal healing after pulp removal. Generally, Ca(OH){sub 2} may induce secondary dentine or dentine-bridge on the amputated pulp surface. However, Ca(OH){sub 2} shows strong alkalinity and may cause severe inflammatory responses in the residual pulp. Moreover, completely formed dentine-bridge at the orifice will disturb further treatment of residual pulp because of the difficulty in localizing the pathway. The purpose of this study was to see hard tissue induction using newly developed {alpha}-tricalcium phosphate cement and to recognize the morphological difference of hard tissue from that of Ca(OH){sub 2}. (orig.)

Method of depositing thin films of high temperature Bi-Sr-Ca-Cu-O-based ceramic oxide superconductors

International Nuclear Information System (INIS)

Budd, K.D.

1991-01-01

This patent describes a method. It comprises preparing a liquid precursor of a Bi-Sr-Ca-Cu-O- based ceramic oxide superconductor phase, wherein the liquid precursor comprises an alkoxyalkanol, copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate, wherein the liquid precursor has a cation ratio sufficient to form the desired stoichiometry in the ceramic oxide superconductor phase when the liquid precursor is heated to a temperature and for a time sufficient to provide the desired ceramic oxide superconductor phase, and wherein the copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate are mutually soluble in the alkoxyalkanol; applying the liquid precursor to a substrate, wherein the substrate is one of an oxide ceramic, a metal selected from the group consisting of Ag and Ni, and Si; and heating the substrate in an oxygen-containing atmosphere with the liquid precursor applied thereon to a temperature and for a time sufficient to form a thin film comprising at least one Bi-Sr- Ca-Cu-O-based high temperature ceramic oxide superconductor phase

Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

Directory of Open Access Journals (Sweden)

José Vitor Candido Souza

2011-12-01

Full Text Available Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.

Modifications of optical properties with ceramic coatings

International Nuclear Information System (INIS)

Besmann, T.M.; Abdel-Latif, A.I.

1990-01-01

Coatings of ceramic materials that exhibited high thermal absorptivities and emissivities were chemical vapor deposited on graphite and refractory metals. In this paper the coatings prepared were SiC and B 4 C, and the substrates used were graphite, molybdenum, titanium, and Nb-1Zr. The coatings are characterized with regard to adherence, optical properties, and response to potential harsh environments

Technological characterization of new clay deposits in the south region of Amapa, Brazil aiming applications in the ceramic industry; Caracterizacao tecnologica de novos depositos de argilas da regiao sul do Amapa visando aplicacoes na industriav ceramica

Energy Technology Data Exchange (ETDEWEB)

Silva, Adriano Lima da; Luna, Carlos Bruno Barreto; Chaves, Alexsandra Cristina; Neves, Gelmires de Araujo, E-mail: adrianolimadasilva@hotmail.com, E-mail: brunobarretodemaufcg@hotmail.com [Universidade Federal de Campina Grande (UAEMa/CCT/UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

2017-01-15

The objective of the present work was to characterize two new Clay deposits (A and B) from the south region of Amapa state, aiming to establish their adequate uses as ceramic raw materials and to promote the potential of the ceramic industry in the region. Were prepared specimens by uniaxial pressing, being applied a two phase pressing of 13,4 MPa and 20 MPa, respectively. The samples were dried in an oven at 110 deg C, and submitted to burning at 850, 1000 and 1200 deg C. Were determined linear firing shrinkage, water absorption, apparent porosity and modulus of flexural modulus of rupture, as well as mineralogical evolution after burning. Finishing, the microstructure of the sintered clay at 1200 deg C was evaluated in a scanning electron microscope. The results showed that the clay A presented a better mechanical development, having a red coloration and, therefore, potential to the red ceramic industry. On the other hand, the clay B presented a light color, due to a low content of iron oxide and, therefore, having potential as refractory raw material. In general, one clay is suitable to be used in white ceramic and the other in red ceramic. (author)

Microstructure and wear behavior of laser cladding VC–Cr7C3 ceramic coating on steel substrate

International Nuclear Information System (INIS)

Wu, Qianlin; Li, Wenge; Zhong, Ning; Gang, Wu; Haishan, Wang

2013-01-01

Highlights: ► The VC–Cr 7 C 3 coating on steel substrate was in situ produced by laser cladding. ► The distribution of VC–Cr 7 C 3 phase decreased gradually from the top of the coating. ► The laser cladding achieved a high hardness of the order of 1000 HV. ► The wear resistance of the coating was 4 times that of the steel substrate. - Abstract: To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ VC–Cr 7 C 3 ceramic coating on steel substrate using a pre-placed powder consisting of vanadium, carbon and high-carbon ferrochrome. The laser cladding samples were subjected to various microstructure examinations, microhardness and wear tests. The results showed that defect-free coating with metallurgical joint to the steel substrate was obtained. The quantity of VC–Cr 7 C 3 particles gradually increased from the bottom to the top of the coating. The VC particles in nanometer were observed within the coating. Average hardness of the coating up to 1050 HV was significantly higher than that of the substrate 150 HV. Wear tests indicated the wear resistance of the clad coating was 4 times that of the steel substrate

ADVANCED CERAMIC MATERIALS FOR DENTAL APPLICATIONS SINTERED BY MICROWAVE HEATING

OpenAIRE

Presenda Barrera, Álvaro

2016-01-01

[EN] Zirconia has become a widely utilized structural ceramic material with important applications in dentistry due to its superb mechanical properties, biocompatibility, aesthetic characteristics and durability. Zirconia needs to be stabilized in the t-phase to obtain improved mechanical properties such as hardness and fracture toughness. Fully dense yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) materials are normally consolidated through the energy-intensive processing of po...

Three-Point Bending Tests of Zirconia Core/Veneer Ceramics for Dental Restorations

Directory of Open Access Journals (Sweden)

Massimo Marrelli

2013-01-01

Full Text Available Introduction. The mechanical strength and the surface hardness of commercially available yttrium-doped zirconia were investigated. Furthermore, a comparative study of eight different ceramic veneers, to be used for the production of two-layered all-ceramic restorative systems, was carried out. Materials and Methods. Four types of zirconia specimens were analyzed, according to a standard ISO procedure (ISO 6872. Besides, two-layered zirconia-veneer specimens were prepared for three-point bending tests. Results. A strong effect of the surface roughness on the mechanical strength of zirconia specimens was observed. Finally, a comparative study of eight commercially available veneering ceramics shows different modes of failure between the selected veneers. Conclusion. The results indicate that close attention should be paid to the preparation of zirconia-based crowns and bridges by CAD/CAM process, because surface roughness has an important effect on the mechanical strength of the material. Finally, the results of the mechanical tests on two-layered specimens represent an important support to the choice of the veneering ceramic.

Microstructure and mechanical properties of plasma sprayed Al2O3 – 13%TiO2 Ceramic Coating

Directory of Open Access Journals (Sweden)

Wahab Juyana A

2017-01-01

Full Text Available This paper focused on the effect of deposition conditions on the microstructural and mechanical properties of the ceramic coating. In this study, Al2O3 – 13%TiO2 coated mild steel were prepared by using atmospheric plasma spray technology with different plasma power ranging from 25 kW to 40 kW. The as-sprayed coatings consist of γ-Al2O3 phase as the major phase and small amount of the titania phase existed in the coating structure. High degree of fully melted region was observed in the surface morphology for the coating sprayed with high plasma power, which lead to the high hardness and low percentage of porosity. In this study, nanoindentation test was carried out to investigate mechanical properties of the coating and the results showed that the coatings possess high elastic behaviour, which beneficial in engineering practice.

Calcium titanate (CaTiO3) dielectrics prepared by plasma spray and post-deposition thermal treatment

Czech Academy of Sciences Publication Activity Database

Ctibor, Pavel; Kotlan, Jiří; Pala, Zdeněk; Sedláček, J.; Hájková, Zuzana; Matys Grygar, Tomáš

2015-01-01

Roč. 72, December (2015), s. 123-132 ISSN 0025-5408 Institutional support: RVO:61389021 ; RVO:61388980 Keywords : Ceramics * Plasma deposition * Impedance spectroscopy * Raman spectroscopy * Dielectrics Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass; JH - Ceramics, Fire-Resistant Materials and Glass (UACH-T) Impact factor: 2.435, year: 2015 http://www.sciencedirect.com/science/article/pii/S0025540815300623

Pulsed laser deposition of hydroxyapatite thin films

Czech Academy of Sciences Publication Activity Database

Koch, C.F.; Johnson, S.; Kumar, D.; Jelínek, Miroslav; Chrisey, D.B.; Doraiswamy, A.; Jin, C.; Narayan, R.J.; Mihailescu, I. N.

2007-01-01

Roč. 27, - (2007), s. 484-494 ISSN 0928-4931 Institutional research plan: CEZ:AV0Z10100522 Keywords : hydroxyapatite * pulsed laser deposition * bioactive ceramic s Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.486, year: 2007

Structure and properties of hot-pressed boron carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Koval' chenko, M S; Tkachenko, IU G; Koval' chuk, V V; Iurchenko, D Z; Satanin, S V [Institut Problem Materialovedeniia, Kiev (Ukrainian SSR)

1990-07-01

The microstructure and strength of B4C-TiB2-TiO{sub 2} ceramics samples, hot-compacted from a mixture of two types of B4C-TiO2-C powder, are examined. The two types are obtained by combining boric acid with either sucrose or carbon black. The grain-sizes of the two powders are found to be distinctly different from one another both before and after the grinding procedure and the degree of dispersion is not high. The strength tests show 600 MPa, the Vicker's hardness is 34.5 GPa, and the crack resistance coefficient of ceramics containing 15 percent TiB2 by mass is 5 MPa m exp 1/2. The use of soluble boron carbide powder helps achieve higher levels of strength and crack resistance. 5 refs.

Chemically bonded ceramic matrix composites: Densification and conversion to diffusion bonding

International Nuclear Information System (INIS)

Johnson, B.R.; Guelguen, M.A.; Kriven, W.M.

1995-01-01

Chemically bonded ceramics appear to be a promising alternative route for near-net shape fabrication of multi-phase ceramic matrix composites (CMC's). The hydraulic (and refractory) properties of fine mono-calcium aluminate (CaAl 2 O 4 ) powders were used as the chemically bonding matrix phase, while calcia stabilized zirconia powders were the second phase material. Samples containing up to 70 wt% (55 vol%) zirconia have been successfully compacted and sintered. Various processing techniques were evaluated. Processing was optimized based on material properties, dilatometry and simultaneous thermal analysis (DTA/TGA). The physical characteristics of this novel CMC were characterized by hardness, density, and fracture toughness testing. Microstructures were evaluated by SEM and phase identification was verified using XRD

Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

Science.gov (United States)

Quran, Firas Al; Haj-Ali, Reem

2012-03-01

The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

The Role of Ambient Gas and Pressure on the Structuring of Hard Diamond-Like Carbon Films Synthesized by Pulsed Laser Deposition

Directory of Open Access Journals (Sweden)

Andrei C. Popescu

2015-06-01

Full Text Available Hard carbon thin films were synthesized on Si (100 and quartz substrates by the Pulsed Laser Deposition (PLD technique in vacuum or methane ambient to study their suitability for applications requiring high mechanical resistance. The deposited films’ surface morphology was investigated by scanning electron microscopy, crystalline status by X-ray diffraction, packing and density by X-ray reflectivity, chemical bonding by Raman and X-ray photoelectron spectroscopy, adherence by “pull-out” measurements and mechanical properties by nanoindentation tests. Films synthesized in vacuum were a-C DLC type, while films synthesized in methane were categorized as a-C:H. The majority of PLD films consisted of two layers: one low density layer towards the surface and a higher density layer in contact with the substrate. The deposition gas pressure played a crucial role on films thickness, component layers thickness ratio, structure and mechanical properties. The films were smooth, amorphous and composed of a mixture of sp3-sp2 carbon, with sp3 content ranging between 50% and 90%. The thickness and density of the two constituent layers of a film directly determined its mechanical properties.

A study of the nanostructure and hardness of electron beam evaporated TiAlBN Coatings

Energy Technology Data Exchange (ETDEWEB)

Baker, M.A., E-mail: m.baker@surrey.ac.u [The Surface Analysis Laboratory, Faculty of Engineering and Physical Sciences, University of Surrey, Guildford GU2 7XH (United Kingdom); Monclus, M.A. [National Physical Laboratory, Hampton Road, Teddington, TW11 0LW (United Kingdom); Rebholz, C. [Department of Mechanical and Manufacturing Engineering, University of Cyprus, 1678 Nicosia (Cyprus); Gibson, P.N. [Institute for Health and Consumer Protection, Joint Research Centre, I-21027 Ispra (Italy); Leyland, A.; Matthews, A. [Department of Engineering Materials, University of Sheffield, Sheffield S1 3JD (United Kingdom)

2010-05-31

TiAlBN coatings have been deposited by electron beam (EB) evaporation from a single TiAlBN material source onto AISI 316 stainless steel substrates at a temperature of 450 {sup o}C and substrate bias of - 100 V. The stoichiometry and nanostructure have been studied by X-ray photoelectron spectroscopy, X-ray diffraction and transmission electron microscopy. The hardness and elastic modulus were determined by nanoindentation. Five coatings have been deposited, three from hot-pressed TiAlBN material and two from hot isostatically pressed (HIPped) material. The coatings deposited from the hot-pressed material exhibited a nanocomposite nc-(Ti,Al)N/a-BN/a-(Ti,Al)B{sub 2} structure, the relative phase fraction being consistent with that predicted by the equilibrium Ti-B-N phase diagram. Nanoindentation hardness values were in the range of 22 to 32 GPa. Using the HIPped material, coating (Ti,Al)B{sub 0.29}N{sub 0.46} was found to have a phase composition of 72-79 mol.% nc-(Ti,Al)(N,B){sub 1-x}+ 21-28 mol.% amorphous titanium boride and a hardness of 32 GPa. The second coating, (Ti,Al)B{sub 0.66}N{sub 0.25}, was X-ray amorphous with a nitride+boride multiphase composition and a hardness of 26 GPa. The nanostructure and structure-property relationships of all coatings are discussed in detail. Comparisons are made between the single-EB coatings deposited in this work and previously deposited twin-EB coatings. Twin-EB deposition gives rise to lower adatom mobilities, leading to (111) (Ti,Al)N preferential orientation, smaller grain sizes, less dense coatings and lower hardnesses.

Microstructure and thermochromic properties of VOX-WOX-VOX ceramic thin films

International Nuclear Information System (INIS)

Khamseh, S.; Ghahari, M.; Araghi, H.; Faghihi Sani, M.A.

2016-01-01

W-doped VO 2 films have been synthesized via oxygen annealing of V-W-V (vanadium-tungsten-vanadium) multilayered films. The effects of middle layer's thickness of V-W-V multilayered film on structure and properties of VO X -WO X -VO X ceramic thin films were investigated. The as-deposited V-W-V multilayered film showed amorphous-like structure when mixed structure of VO 2 (M) and VO 2 (B) was formed in VO X -WO X -VO X ceramic thin films. Tungsten content of VO X -WO X -VO X ceramic thin films increased with increasing middle layer's thickness. With increasing middle layer's thickness, room temperature square resistance (R sq ) of VO X -WO X -VO X ceramic thin films increased from 65 to 86 kΩ/sq. The VO X -WO X -VO X ceramic thin film with the thinnest middle layer showed significant SMT (semiconductor-metal transition) when SMT became negligible on increasing middle layer's thickness. (orig.)

Application of the final flotation waste for obtaining the glass-ceramic materials

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Cocić Mira

2017-01-01

Full Text Available This work describes the investigation of the final flotation waste (FFW, originating from the RTB Bor Company (Serbia, as the main component for the production of glass-ceramic materials. The glass-ceramics was synthesized by the sintering of FFW, mixtures of FFW with basalt (10%, 20%, and 40%, and mixtures of FFW with tuff (20% and 40%. The sintering was conducted at the different temperatures and with the different time duration in order to find the optimal composition and conditions for crystallization. The increase of temperature, from 1100 to 1480°C, and sintering time, from 4 to 6h resulted in a higher content of hematite crystal in the obtained glass-ceramic (up to 44%. The glass-ceramics sintered from pure FFW (1080°C/36h has good mechanical properties, such as high propagation speed (4500 m/s and hardness (10800 MPa, as well as very good thermal stability. The glass-ceramics obtained from mixtures shows weaker mechanical properties compared to that obtained from pure FFW. The mixtures of FFW with tuff have a significantly lower bulk density compared to other obtained glass-ceramics. Our results indicate that FFW can be applied as a basis for obtaining the construction materials. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 176010: Composition, genesis, application, and contribution to the environmental sustainability

Microstructure and Dielectric Properties of LPCVD/CVI-SiBCN Ceramics Annealed at Different Temperatures

Directory of Open Access Journals (Sweden)

Jianping Li

2017-06-01

Full Text Available SiBCN ceramics were introduced into porous Si3N4 ceramics via a low-pressure chemical vapor deposition and infiltration (LPCVD/CVI technique, and then the composite ceramics were heat-treated from 1400 °C to 1700 °C in a N2 atmosphere. The effects of annealing temperatures on microstructure, phase evolution, dielectric properties of SiBCN ceramics were investigated. The results revealed that α-Si3N4 and free carbon were separated below 1700 °C, and then SiC grains formed in the SiBCN ceramic matrix after annealing at 1700 °C through a phase-reaction between free carbon and α-Si3N4. The average dielectric loss of composites increased from 0 to 0.03 due to the formation of dispersive SiC grains and the increase of grain boundaries.

Glass-ceramic coated Mg-Ca alloys for biomedical implant applications.

Science.gov (United States)

Rau, J V; Antoniac, I; Fosca, M; De Bonis, A; Blajan, A I; Cotrut, C; Graziani, V; Curcio, M; Cricenti, A; Niculescu, M; Ortenzi, M; Teghil, R

2016-07-01

Biodegradable metals and alloys are promising candidates for biomedical bone implant applications. However, due to the high rate of their biodegradation in human body environment, they should be coated with less reactive materials, such, for example, as bioactive glasses or glass-ceramics. Fort this scope, RKKP composition glass-ceramic coatings have been deposited on Mg-Ca(1.4wt%) alloy substrates by Pulsed Laser Deposition method, and their properties have been characterized by a number of techniques. The prepared coatings consist of hydroxyapatite and wollastonite phases, having composition close to that of the bulk target material used for depositions. The 100μm thick films are characterized by dense, compact and rough morphology. They are composed of a glassy matrix with various size (from micro- to nano-) granular inclusions. The average surface roughness is about 295±30nm due to the contribution of micrometric aggregates, while the roughness of the fine-texture particulates is approximately 47±4nm. The results of the electrochemical corrosion evaluation tests evidence that the RKKP coating improves the corrosion resistance of the Mg-Ca (1.4wt%) alloy in Simulated Body Fluid. Copyright © 2016 Elsevier B.V. All rights reserved.

Fabrication of palladium nanoparticles immobilized on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method with enhanced catalytic properties

Energy Technology Data Exchange (ETDEWEB)

Du, Yan; Chen, Rizhi [Nanjing Tech University, Nanjing (China)

2015-09-15

An efficient and reusable catalyst was developed by depositing palladium nanoparticles on an amine-functionalized ceramic membrane support using a nanoparticulate colloidal impregnation method. The as-prepared Pdloaded ceramic membrane support was characterized by XRD, SEM, EDS, TEM, XPS, ICP, and its catalytic properties were investigated in the liquid-phase p-nitrophenol hydrogenation. A comparative study was also made with the palladium nanoparticles deposited on an amine-functionalized ceramic membrane support by an impregnation-reduction method. The palladium nanoparticles could be homogeneously immobilized on the ceramic membrane support surface, and exhibited excellent catalytic performance in the p-nitrophenol hydrogenation. The catalytic activity of the Pdloaded ceramic membrane support prepared by the nanoparticulate colloidal impregnation method increased by 16.6% compared to that of impregnation-reduction method. In the nanoparticulate colloidal impregnation method, palladium nanoparticles were presynthesized, higher loading of Pd(0) could be obtained, resulting in better catalytic activity. The as-prepared Pd-loaded ceramic membrane support could be easily reused for several cycles without appreciable degradation of catalytic activity.

Synthetic flux as a whitening agent for ceramic tiles

Energy Technology Data Exchange (ETDEWEB)

Rodrigues dos Santos, Geocris, E-mail: geocris.rodrigues@gmail.com [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Salvetti, Alfredo Roque [Departamento De Física, Universidade Federal De Mato Grosso Do Sul (Brazil); Cabrelon, Marcelo Dezena [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Morelli, Márcio Raymundo [Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil)

2014-12-05

Highlights: • The synthetic flux acts as a whitening agent of firing color in raw material ceramics. • The raw material ceramics have high levels of the iron oxides and red color. • The different process obtained red color clays with hematite and illite phases. • The whiteness ceramic obtained herein can be used in a porcelain tile industry. - Abstract: A synthetic flux is proposed as a whitening agent of firing color in tile ceramic paste during the sinterization process, thus turning the red firing color into whiteness. By using this mechanism in the ceramic substrates, the stoneware tiles can be manufactured using low cost clays with high levels of iron oxides. This method proved to be an economical as well as commercial strategy for the ceramic tile industries because, in Brazil, the deposits have iron compounds as mineral component (Fe{sub 2}O{sub 3}) in most of the raw materials. Therefore, several compositions of tile ceramic paste make use of natural raw materials, and a synthetic flux in order to understand how the interaction of the iron element, in the mechanism of firing color ceramic, occurs in this system. The bodies obtained were fired at 1100 °C for 5 min in air atmosphere to promote the color change. After the heating, the samples were submitted to X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses. The results showed that the change of firing color occurs because the iron element, which is initially in the crystal structure of the hematite phase, is transformed into a new crystal (clinopyroxenes phase) formed during the firing, so as to make the final firing color lighter.

Encapsulation of spent nuclear fuel in ceramic materials

International Nuclear Information System (INIS)

Forberg, S.; Westermark, T.

1983-03-01

The international situation with regard to deposition of spent nuclear fuel is surveyed, with emphasis on encapsulation in ceramic materials. The feasibility and advantages of ceramic containers, thermodynamic stable in groundwater, are discussed as well as the possibility to ensure that stability for longevity by engineered measures. The design prerequisite are summarized and suggestions are made for a conceptual design, comprising rutile containers with stacks of coiled fuel pins. A novel technique is suggested for the homogeneous sealing of rutile containers at low temperatures. acceptable also for the fuel pin package. Key points are given for research, demonstration and verifications of the design foundations and for future improvements. Of which a few ideas are exemplified. (author)

Contact method to allow benign failure in ceramic capacitor having self-clearing feature

Science.gov (United States)

Myers, John D; Taylor, Ralph S

2012-06-26

A capacitor exhibiting a benign failure mode has a first electrode layer, a first ceramic dielectric layer deposited on a surface of the first electrode, and a second electrode layer disposed on the ceramic dielectric layer, wherein selected areas of the ceramic dielectric layer have additional dielectric material of sufficient thickness to exhibit a higher dielectric breakdown voltage than the remaining majority of the dielectric layer. The added thickness of the dielectric layer in selected areas allows lead connections to be made at the selected areas of greater dielectric thickness while substantially eliminating a risk of dielectric breakdown and failure at the lead connections, whereby the benign failure mode is preserved.

Performance characterization of Ni60-WC coating on steel processed with supersonic laser deposition

Directory of Open Access Journals (Sweden)

Fang Luo

2015-03-01

Full Text Available Ni60-WC particles are used to improve the wear resistance of hard-facing steel due to their high hardness. An emerging technology that combines laser with cold spraying to deposit the hard-facing coatings is known as supersonic laser deposition. In this study, Ni60-WC is deposited on low-carbon steel using SLD. The microstructure and performance of the coatings are investigated through SEM, optical microscopy, EDS, XRD, microhardness and pin-on-disc wear tests. The experimental results of the coating processed with the optimal parameters are compared to those of the coating deposited using laser cladding.

Magnetic Field Effects on CaCO3 Precipitation Process in Hard Water

Directory of Open Access Journals (Sweden)

Nelson Saksono

2010-10-01

Full Text Available Magnetic treatment is applied as physical water treatment for scale prevention especially CaCO3, from hard water in piping equipment by reducing its hardness.Na2CO3 and CaCl2 solution sample was used in to investigate the magnetic fields influence on the formation of particle of CaCO3. By changing the strength of magnetic fields, exposure time and concentration of samples solution, this study presents quantitative results of total scale deposit, total precipitated CaCO3 and morphology of the deposit. This research was run by comparing magnetically and non-magnetically treated  samples. The results showed an increase of deposits formation rate and total number of precipitated CaCO3 of magnetically treated samples. The increase of concentration solution sample will also raised the deposit under magnetic  field. Microscope images showed a greater number but smaller size of CaCO3 deposits form in magnetically treated samples, and aggregation during the processes. X-ray diffraction (XRD analysis showed that magnetically samples were dominated by calcite. But, there was a significant decrease of calcite’s peak intensities from magnetized  samples that indicated the decrease of the amount of calcite and an increase of total amorphous of deposits. This result  showed that magnetization of hard water leaded to the decreasing of ion Ca2+ due to the increasing of total CaCO3 precipitation process.

Mineral potential of clays that cover the gypsum deposits in Araripina-PE region

International Nuclear Information System (INIS)

Lira, B.B.; Anjos, I.F. dos; Rego, S.A.B.C.

2011-01-01

In the present work the applicability of the clays that cover the deposits of Gypsum Plaster in the region of Araripina - PE for use as the ceramic pigments and for bricks production in the red ceramic industry was analyzed. The clay minerals contained the illite, kaolinite and smectite, with high proportion of the last one. The possibility of industrial application of this mineral clay is considerable; however, the mining industries that mine and process the gypsum in the region do not take the clays into account as the potential mineral. In general, industries use the clay minerals in manufacturing processes or as key raw materials, or as the alternatives for some kinds of the chemical processing industries. This paper aims to highlight the potential of materials that cover the deposits of gypsum in reference. The material sampled from different deposit layers was characterized and the physical treatment of ore was applied. The results showed that the material analyzed can be used in various kinds of industry, such as the production of natural ceramic pigments. (author)

Flame-sintered ceramic exoelectron dosimeter samples

International Nuclear Information System (INIS)

Petel, M.; Holzapfel, G.

1979-01-01

New techniques for the preparation of integrating solid state dosimeters, particularly exoelectron dosimeters, have been initiated. The procedure consists in melting the powdered dosimeter materials in a hot, fast gas stream and depositing the ceramic layer. The gas stream is generated either through a chemical flame or by an electrical arc plasma. Results will be reported on the system Al 2 O 3 /stainless steel as a first step to a usable exoelectron dosimeter

Dispersion toughened ceramic composites and method for making same

Science.gov (United States)

Stinton, D.P.; Lackey, W.J.; Lauf, R.J.

1984-09-28

Ceramic composites exhibiting increased fracture toughness are produced by the simultaneous codeposition of silicon carbide and titanium disilicide by chemical vapor deposition. A mixture of hydrogen, methyltrichlorosilane and titanium tetrachloride is introduced into a furnace containing a substrate such as graphite or silicon carbide. The thermal decomposition of the methyltrichlorosilane provides a silicon carbide matrix phase and the decomposition of the titanium tetrachloride provides a uniformly dispersed second phase of the intermetallic titanium disilicide within the matrix phase. The fracture toughness of the ceramic composite is in the range of about 6.5 to 7.0 MPa..sqrt..m which represents a significant increase over that of silicon carbide.

Portfolio: Ceramics.

Science.gov (United States)

Hardy, Jane; And Others

1982-01-01

Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

Effect of ZrO(2) additions on the crystallization, mechanical and biological properties of MgO-CaO-SiO(2)-P(2)O(5)-CaF(2) bioactive glass-ceramics.

Science.gov (United States)

Li, H C; Wang, D G; Meng, X G; Chen, C Z

2014-06-01

A series of ZrO(2) doped MgO-CaO-SiO(2)-P(2)O(5)-CaF(2) bioactive glass-ceramics were obtained by sintering method. The crystallization behavior, phase composition, morphology and structure of glass-ceramics were characterized. The bending strength, elastic modulus, fracture toughness, micro-hardness and thermal expansion coefficient (TEC) of glass-ceramics were investigated. The in vitro bioactivity and cytotoxicity tests were used to evaluate the bioactivity and biocompatibility of glass-ceramics. The sedimentation mechanism and growth process of apatites on sample surface were discussed. The results showed that the mainly crystalline phases of glass-ceramics were Ca(5)(PO4)3F (fluorapatite) and β-CaSiO(3). (β-wollastonite). m-ZrO(2) (monoclinic zirconia) declined the crystallization temperatures of glasses. t-ZrO(2) (tetragonal zirconia) increased the crystallization temperature of Ca(5)(PO4)(3)F and declined the crystallization temperature of β-CaSiO(3). t-ZrO(2) greatly increased the fracture toughness, bending strength and micro-hardness of glass-ceramics. The nanometer apatites were induced on the surface of glass-ceramic after soaking 28 days in SBF (simulated body fluid), indicating the glass-ceramic has good bioactivity. The in vitro cytotoxicity test demonstrated the glass-ceramic has no toxicity to cell. Copyright © 2014 Elsevier B.V. All rights reserved.

Process and device for forming imprints on ceramic tubes

International Nuclear Information System (INIS)

1985-01-01

The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

Erosion resistance and adhesion of composite metal/ceramic coatings produced by plasma spraying

International Nuclear Information System (INIS)

Ramm, D.A.J.; Hutchings, I.M.; Clyne, T.W.

1993-01-01

Ceramic coatings can exhibit greater erosion resistance than most metallic coatings. Such coatings are conveniently produced by thermal spraying. Unfortunately, thermally sprayed ceramic coatings often exhibit poor adhesion, partly as a consequence of the development of residual stresses during spraying and subsequent cooling. Composite coatings have been studied using aluminium/alumina deposits on steel substrates. The incorporation of ceramics within a ductile matrix has potential for sharply reducing the erosive wear at high erodent impact angles, whilst retaining the good erosion resistance of ceramics at low angles. It is shown that the proportion of metal and ceramic at the free surface can be specified so as to optimise the erosion resistance. Experiments have also been carried out on the resistance of the coatings to debonding during four-point bending of the coated substrate. Progress is being made towards the tailoring of composition profiles in graded coatings so as to optimise the combination of erosion resistance and adhesion. (orig.)

Experimental and numerical investigations on the temperature distribution in PVD AlTiN coated and uncoated Al2O3/TiCN mixed ceramic cutting tools in hard turning of AISI 52100 steel

Science.gov (United States)

Sateesh Kumar, Ch; Patel, Saroj Kumar; Das, Anshuman

2018-03-01

Temperature generation in cutting tools is one of the major causes of tool failure especially during hard machining where machining forces are quite high resulting in elevated temperatures. Thus, the present work investigates the temperature generation during hard machining of AISI 52100 steel (62 HRC hardness) with uncoated and PVD AlTiN coated Al2O3/TiCN mixed ceramic cutting tools. The experiments were performed on a heavy duty lathe machine with both coated and uncoated cutting tools under dry cutting environment. The temperature of the cutting zone was measured using an infrared thermometer and a finite element model has been adopted to predict the temperature distribution in cutting tools during machining for comparative assessment with the measured temperature. The experimental and numerical results revealed a significant reduction of cutting zone temperature during machining with PVD AlTiN coated cutting tools when compared to uncoated cutting tools during each experimental run. The main reason for decrease in temperature for AlTiN coated tools is the lower coefficient of friction offered by the coating material which allows the free flow of the chips on the rake surface when compared with uncoated cutting tools. Further, the superior wear behaviour of AlTiN coating resulted in reduction of cutting temperature.

Mo-Si-B-Based Coatings for Ceramic Base Substrates

Science.gov (United States)

Perepezko, John Harry (Inventor); Sakidja, Ridwan (Inventor); Ritt, Patrick (Inventor)

2015-01-01

Alumina-containing coatings based on molybdenum (Mo), silicon (Si), and boron (B) ("MoSiB coatings") that form protective, oxidation-resistant scales on ceramic substrate at high temperatures are provided. The protective scales comprise an aluminoborosilicate glass, and may additionally contain molybdenum. Two-stage deposition methods for forming the coatings are also provided.

Characterisation of titanium nitride films obtained by metalorganic chemical vapor deposition (MOCVD); Caracterizacao de filmes de nitreto de titanio obtidos por MOCVD

Energy Technology Data Exchange (ETDEWEB)

Pillis, M.F., E-mail: mfpillis@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (CCTM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencia e Tecnologia de Materiais; Franco, A.C. [Universidade de Sao Paulo (IF/USP), SP (Brazil). Inst. de Fisica; Araujo, E.G. de [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Sacilotti, M. [Universidade Federal de Pernambuco (IF/UFPE), Recife, PE (Brazil). Inst. de Fisica; Fundacao de Amparo a Ciencia e Tecnologia de Pernambuco (FACEPE), Recife, PE (Brazil)

2009-07-01

Ceramic coatings have been widely used as protective coating to improve the life of cutting tools, for corrosion protection and in microelectronics, optical and medical areas. Transition metals nitrides are of special interest due to its high hardness and thermal stability. In this work thin films of titanium nitride were obtained by MOCVD (metalorganic chemical vapor deposition) process. The tests were carried out for 1h at 700 deg C under 80 and 100 mbar of pressure. The characterization was made by using scanning electron microscopy coupled with dispersive energy analysis, and X-ray diffraction. Preliminary results suggested that Ti{sub 2}N phase was formed and that the growth rate varied between 4 and 13 nm/min according to the process parameter considered. (author)

Nanoindentation hardness of hot-pressed boron suboxide

Energy Technology Data Exchange (ETDEWEB)

Machaka, Ronald, E-mail: Ronald.Machaka@wits.ac.za [DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P. Bag 3, Wits, Johannesburg (South Africa); School of Chemical and Metallurgical Engineering, University of the Witwatersrand, P.O. Bag 3, Wits, Johannesburg 2050 (South Africa); Derry, Trevor E. [DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P. Bag 3, Wits, Johannesburg (South Africa); School of Physics, University of the Witwatersrand, P.O. Bag 3, Wits, Johannesburg 2050 (South Africa); Sigalas, Iakovos [DST/NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P. Bag 3, Wits, Johannesburg (South Africa); School of Chemical and Metallurgical Engineering, University of the Witwatersrand, P.O. Bag 3, Wits, Johannesburg 2050 (South Africa)

2011-07-15

Highlights: {yields} The load-displacement indentation response of hot-pressed B{sub 6}O is measured and analysed. {yields} The nanoindentation hardness of hot-pressed boron suboxide is reported. {yields} An approach is developed to simulate multi-cycling loading load-displacement curves. {yields} A comprehensive model inter-comparison study of the ISE in hot-pressed B{sub 6}O is also presented. {yields} The fractal dimension is a better measure of ISE than the Meyer's index. - Abstract: The existence of the indentation size effect implies the absence of a single hardness value for the material under investigation especially at low applied loads. In this paper we present an investigation of the indentation size dependence behaviour of nanoindentation hardness in boron suboxide ceramic compacts prepared by uniaxial hot-pressing. Berkovich nanohardness indentations were conducted and analyzed accordingly. In addition to the ordinary Oliver and Pharr method of nanoindentation data analysis, a quantitative approach for the loading curve analysis is proposed. Using the proposed approach, the description and characterization of the observed indentation size effect through the application of the Meyer's law, and the classical and the modified proportional specimen resistance models as well as the multi-fractal scaling law was conducted and is reported. The load-independent hardness values deduced from our quantitative approach are comparable to the results calculated with conventional methods, especially with the multi-fractal scaling law.

Corrosion Resistance of a Cast-Iron Material Coated With a Ceramic Layer Using Thermal Spray Method

Science.gov (United States)

Florea, C. D.; Bejinariu, C.; Munteanu, C.; Istrate, B.; Toma, S. L.; Alexandru, A.; Cimpoesu, R.

2018-06-01

Cast-iron 250 used for breake systems present many corrosion signs after a mean usage time based on the environment conditions they work. In order to improve them corrosion resistance we propose to cover the active part of the material using a ceramic material. The deposition process is an industrial deposition system based on thermal spraying that can cover high surfaces in low time. In this articol we analyze the influence of a ceramic layer (40-50 µm) on the corrosion resistance of FC250 cast iron. The results were analyzed using scanning electron microscopy (SEM), X-ray energy dispersive (EDS) and linear and cyclic potentiometry.

Ceramic tools insert assesment based on vickers indentation methodology

Science.gov (United States)

Husni; Rizal, Muhammad; Aziz M, M.; Wahyu, M.

2018-05-01

In the interrupted cutting process, the risk of tool chipping or fracture is higher than continues cutting. Therefore, the selection of suitable ceramic tools for interrupted cutting application become an important issue to assure that the cutting process is running effectively. At present, the performance of ceramics tools is assessed by conducting some cutting tests, which is required time and cost consuming. In this study, the performance of ceramic tools evaluated using hardness tester machine. The technique, in general, has a certain advantage compare with the more conventional methods; the experimental is straightforward involving minimal specimen preparation and the amount of material needed is small. Three types of ceramic tools AS10, CC650 and K090 have been used, each tool was polished then Vickers indentation test were performed with the load were 0.2, 0.5, 1, 2.5, 5 and 10 kgf. The results revealed that among the load used in the tests, the indentation loads of 5 kgf always produce well cracks as compared with others. Among the cutting tool used in the tests, AS10 has produced the shortest crack length and follow by CC 670, and K090. It is indicated that the shortest crack length of AS10 reflected that the tool has a highest dynamic load resistance among others insert.

Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

International Nuclear Information System (INIS)

Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

2015-01-01

Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

CMAS Interactions with Advanced Environmental Barrier Coatings Deposited via Plasma Spray- Physical Vapor Deposition

Science.gov (United States)

Harder, B. J.; Wiesner, V. L.; Zhu, D.; Johnson, N. S.

2017-01-01

Materials for advanced turbine engines are expected to have temperature capabilities in the range of 1370-1500C. At these temperatures the ingestion of sand and dust particulate can result in the formation of corrosive glass deposits referred to as CMAS. The presence of this glass can both thermomechanically and thermochemically significantly degrade protective coatings on metallic and ceramic components. Plasma Spray- Physical Vapor Deposition (PS-PVD) was used to deposit advanced environmental barrier coating (EBC) systems for investigation on their interaction with CMAS compositions. Coatings were exposed to CMAS and furnace tested in air from 1 to 50 hours at temperatures ranging from 1200-1500C. Coating composition and crystal structure were tracked with X-ray diffraction and microstructure with electron microscopy.

Assessment of the State of the Art of Ultra High Temperature Ceramics

Science.gov (United States)

Johnson, Sylvia; Gasch, Matt; Stackpoole, Mairead

2009-01-01

Ultra High Temperature Ceramics (UHTCs) are a family of materials that includes the borides, carbides and nitrides of hafnium-, zirconium- and titanium-based systems. UHTCs are famous for possessing some of the highest melting points of known materials. In addition, they are very hard, have good wear resistance, mechanical strength, and relatively high thermal conductivities (compared to other ceramic materials). Because of these attributes, UHTCs are ideal for thermal protection systems, especially those that require chemical and structural stability at extremely high operating temperatures. UHTCs have the potential to revolutionize the aerospace industry by enabling the development of sharp hypersonic vehicles or atmospheric entry probes capable of the most extreme entry conditions.

Production and characterization of ceramics for armor application; Producao e caracterizacao de ceramicas para blindagem balistica

Energy Technology Data Exchange (ETDEWEB)

Alves, J.T.; Lopes, C.M.A. [Instituto Tecnologico de Aeronautica (ITA), Sao Jose dos Campos, SP (Brazil). Div. de Engenharia Mecanica-Aeronautica; Assis, J.M.K.; Melo, F.C.L., E-mail: cmoniz@iae.cta.b [Instituto de Aeronautica e Espaco (IAE), Sao Jose dos Campos, SP (Brazil). Div. de Materiais

2010-07-01

The fabrication of devices for ballistic protection as bullet proof vests and helmets and armored vehicles has been evolving over the past years along with the materials and models used for this specific application. The requirements for high efficient light-weight ballistic protection systems which not interfere in the user comfort and mobility has driven the research in this area. In this work we will present the results of characterization of two ceramics based on alumina and silicon carbide. The ceramics were produced in lab scale and the specific mass, scanning electron microscopy (SEM) microstructure, Vickers hardness, flexural resistance at room temperature and X-ray diffraction were evaluated. Ballistic tests performed in the selected materials showed that the ceramics present armor efficiency. (author)

Assessment of the possibility of utilisation of used ceramic moulds originated from the investment casting technology

Directory of Open Access Journals (Sweden)

M. Holtzer

2009-04-01

Full Text Available Review of wastes generated by investment casting technology and discussion on possibilities of disposal of the largest quantity waste from this technology - used ceramic mould is presented in the paper. Preliminary examinations of disintegration process of used ceramic mould conducted in various testing conditions were performed in the frame of presented research. Applied system of disintegration doesn’twarrant obtained material to be suitable for reuse in production of ceramic moulds. Investigations of the inter-phase boundary: ceramicmould-casting were performed to examine environmental harmfulness of used ceramic moulds. Additionally ecologic assessment of spentmoulds by means of it’s elution in the aspect of qualifying possibilities of it’s disposal were performed. Gained results qualify the waste from ceramic mould to storage in deposits for neutral wastes.

Ceramic composites by chemical vapor infiltration

International Nuclear Information System (INIS)

Stinton, D.P.

1987-01-01

Composites consisting of silicon carbide matrices reinforced with continuous ceramic fibers are being developed for high-temperature structural applications. Chemical vapor deposition (CVD) techniques are very effective in fabricating composites with high strengths and exceptional fracture toughness. Mechanical properties of infiltrated composites are controlled by the strength of the interfacial bond between the fibers and matrix. This paper describes two CVD techniques and reviews the models being developed to better understand and control the infiltration process

Nanomechanical properties of GaSe thin films deposited on Si(1 1 1) substrates by pulsed laser deposition

International Nuclear Information System (INIS)

Jian, Sheng-Rui; Juang, Jenh-Yih; Luo, Chih-Wei; Ku, Shin-An; Wu, Kaung-Hsiung

2012-01-01

Highlights: ► GaSe thin films are grown by PLD. ► Structural properties of GaSe thin films are measured by XRD. ► Hardness and Young’s modulus of GaSe thin films are measured by nanoindentation. - Abstract: The correlations between the crystalline structure and mechanical properties of GaSe thin films were investigated by means of X-ray diffraction (XRD) and nanoindentation techniques. The GaSe thin films were deposited on Si(1 1 1) substrates deposited at various deposition temperatures using pulsed laser deposition (PLD). The XRD results indicate that all the GaSe thin films are pure hexagonal phase with highly (0 0 0 l)-oriented characteristics. Nanoindentation results revealed apparent discontinuities (so-called multiple “pop-in” events) in the load-displacement curve, while no discontinuity was observed in the unloading segment of the load-displacement curve. The hardness and Young’s modulus of GaSe thin films determined by the continuous stiffness measurements (CSM) method indicated that both mechanical parameters increased with the increasing deposition temperature with the hardness and the Young’s modulus being increased from 1.2 ± 0.1 to 1.8 ± 0.1 GPa and from 39.6 ± 1.2 to 68.9 ± 2.7 GPa, respectively, as the deposition temperature was raised from 400 to 475 °C. These results suggest that the increased grain size might have played a prominent role in determining the mechanical properties of the PLD-derived GaSe thin films.

PIXE analysis of Moroccan architectural glazed ceramics of 14th-18th centuries

International Nuclear Information System (INIS)

Zucchiatti, A.; Azzou, A.; El Amraoui, M.; Haddad, M.; Bejjit, L.; Ait Lyazidi, S.

2009-01-01

The PIXE analysis of glazes and ceramic bodies of a set of architectural glazed ceramics (mostly the zellige mosaics), sampled from seven Moroccan monuments from the 14th to the 18th century AD, has been performed. We have identified high lead glazes, opacified with tin-oxide, laid over a calciferous body to produce hard tiles easy to chisel as required by the zellige technique. The analysis has revealed significant differences between the monuments examined: in particular in the formulation of the base glass and in the use of stains to produce coloured glazes. We observed the peculiarity of materials used in Marrakech and we could distinguish, both in terms of glazes and ceramic bodies, the two almost contemporary Madersas dedicated to the sultan Bou Inan, one in Meknes the other in Fez. The PIXE measurements integrate a broad range of spectrometric investigations performed in the past few years. (author)

Anode-Engineered Protonic Ceramic Fuel Cell with Excellent Performance and Fuel Compatibility

NARCIS (Netherlands)

Hua, B.; Yan, N.; Li, M.; Sun, Y.-F.; Zhang, Y.-Q.; Li, J.; Etsell, T.; Sarkar, P.; Luo, J.L.

2016-01-01

Directly utilizing hydrocarbon fuels, particularly methane, is advantageous yet challenging in high-performance protonic ceramic fuel cells. In this work, this technological hurdle is well addressed by selective deposition of secondary electrocatalysts within the porous Ni-cermet anode. This novel

Topotactic preparation of textured alumina ceramics from dehydroxylation of gibbsite films

Energy Technology Data Exchange (ETDEWEB)

Louaer, Seif-Eddine; Wang, Yao, E-mail: yao@buaa.edu.cn; Guo, Lin, E-mail: guolin@buaa.edu.cn

2014-11-14

In this paper, textured alumina ceramics were prepared from dehydroxylation of gibbsite films and the pseudomorphic and topotactic nature of the dehydroxylation of textured gibbsite films has been investigated. First, the precursor film with a (001)-textured structure was obtained via vacuum filtration deposition of diluted aqueous suspensions of gibbsite nanoplatelets. Subsequently, (001)-textured α-alumina ceramics were successfully achieved by sintering of the deposited gibbsite films without addition of α-alumina seeds. The Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD) results show that, during the phase transition from gibbsite to α-alumina, both layered morphology and crystal's axis orientation have been retained to a considerable extent. For the first time, a direct XRD evidence of gibbsite topotactic dehydroxylation to the α-alumina phase is presented. It is believed that the method described here exploits gibbsite's pseudomorphic and topotactic dehydroxylation, not on individual particles scale but on a bulk form. The resulting structure can be considered as inorganic scaffolds which can have applications for fabrication of dense, textured alumina-based ceramics and other layered/textured nanocomposites. - Highlights: • Gibbsite nanoplatelets were assembled on their basal plane to form (001)-textured films. • Textured alumina ceramics were prepared by sintering textured gibbsite films without addition of α-alumina seeds. • Both pseudomorphic and topotactic aspects were exploited in bulk form instead of individual nanoparticulate size. • Direct XRD evidence of the topotactic dehydroxylation from gibbsite to α-alumina is presented in this work.

Topotactic preparation of textured alumina ceramics from dehydroxylation of gibbsite films

International Nuclear Information System (INIS)

Louaer, Seif-Eddine; Wang, Yao; Guo, Lin

2014-01-01

In this paper, textured alumina ceramics were prepared from dehydroxylation of gibbsite films and the pseudomorphic and topotactic nature of the dehydroxylation of textured gibbsite films has been investigated. First, the precursor film with a (001)-textured structure was obtained via vacuum filtration deposition of diluted aqueous suspensions of gibbsite nanoplatelets. Subsequently, (001)-textured α-alumina ceramics were successfully achieved by sintering of the deposited gibbsite films without addition of α-alumina seeds. The Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD) results show that, during the phase transition from gibbsite to α-alumina, both layered morphology and crystal's axis orientation have been retained to a considerable extent. For the first time, a direct XRD evidence of gibbsite topotactic dehydroxylation to the α-alumina phase is presented. It is believed that the method described here exploits gibbsite's pseudomorphic and topotactic dehydroxylation, not on individual particles scale but on a bulk form. The resulting structure can be considered as inorganic scaffolds which can have applications for fabrication of dense, textured alumina-based ceramics and other layered/textured nanocomposites. - Highlights: • Gibbsite nanoplatelets were assembled on their basal plane to form (001)-textured films. • Textured alumina ceramics were prepared by sintering textured gibbsite films without addition of α-alumina seeds. • Both pseudomorphic and topotactic aspects were exploited in bulk form instead of individual nanoparticulate size. • Direct XRD evidence of the topotactic dehydroxylation from gibbsite to α-alumina is presented in this work

Preparation of affordable and multifunctional clay-based ceramic filter matrix for treatment of drinking water.

Science.gov (United States)

Shivaraju, H Puttaiah; Egumbo, Henok; Madhusudan, P; Anil Kumar, K M; Midhun, G

2018-02-01

Affordable clay-based ceramic filters with multifunctional properties were prepared using low-cost and active ingredients. The characterization results clearly revealed well crystallinity, structural elucidation, extensive porosity, higher surface area, higher stability, and durability which apparently enhance the treatment efficiency. The filtration rates of ceramic filter were evaluated under gravity and the results obtained were compared with a typical gravity slow sand filter (GSSF). All ceramic filters showed significant filtration rates of about 50-180 m/h, which is comparatively higher than the typical GSSF. Further, purification efficiency of clay-based ceramic filters was evaluated by considering important drinking water parameters and contaminants. A significant removal potential was achieved by the clay-based ceramic filter with 25% and 30% activated carbon along with active agents. Desired drinking water quality parameters were achieved by potential removal of nitrite (98.5%), nitrate (80.5%), total dissolved solids (62%), total hardness (55%), total organic pollutants (89%), and pathogenic microorganisms (100%) using ceramic filters within a short duration. The remarkable purification and disinfection efficiencies were attributed to the extensive porosity (0.202 cm 3  g -1 ), surface area (124.61 m 2  g -1 ), stability, and presence of active nanoparticles such as Cu, TiO 2 , and Ag within the porous matrix of the ceramic filter.

Leaching behavior of phosphate-bonded ceramic waste forms

International Nuclear Information System (INIS)

Singh, D.; Wagh, A.S.; Jeong, S.Y.; Dorf, M.

1996-04-01

Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. We have developed a magnesium phosphate ceramic to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

Interpenetrating network ceramic-resin composite dental restorative materials.

Science.gov (United States)

Swain, M V; Coldea, A; Bilkhair, A; Guess, P C

2016-01-01

This paper investigates the structure and some properties of resin infiltrated ceramic network structure materials suitable for CAD/CAM dental restorative applications. Initially the basis of interpenetrating network materials is defined along with placing them into a materials science perspective. This involves identifying potential advantages of such structures beyond that of the individual materials or simple mixing of the components. Observations from a number of recently published papers on this class of materials are summarized. These include the strength, fracture toughness, hardness and damage tolerance, namely to pointed and blunt (spherical) indentation as well as to burr adjustment. In addition a summary of recent results of crowns subjected to simulated clinical conditions using a chewing simulator are presented. These results are rationalized on the basis of existing theoretical considerations. The currently available ceramic-resin IPN material for clinical application is softer, exhibits comparable strength and fracture toughness but with substantial R-curve behavior, has lower E modulus and is more damage tolerant than existing glass-ceramic materials. Chewing simulation observations with crowns of this material indicate that it appears to be more resistant to sliding/impact induced cracking although its overall contact induced breakage load is modest. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Tetragonal zirconia ceramics in Zr O2-Ce O2 system (Ce-TZP): preparation, characterization and mechanical properties

International Nuclear Information System (INIS)

Andrade Nono, M.C. de.

1992-01-01

This paper describes and discusses the results achieved in a study about Ce-TZP ceramics prepared from conventional powder mixtures of Zr O 2 and Ce O 2 (with composition in the range of 8 to 16 mol% Ce O 2 ). Physical and chemical characteristics were related with the powder compaction behavior and with the sintering state. The sintered ceramics showed a level of high porosity (≅ 4%), mainly due to the fairly adequate powder characteristics and compaction. The crystalline phases were analysed from X-rays diffraction data and showed that these ceramics can present tetragonal-to-monoclinic stress induced transformation. The bending strength, fracture toughness and Vickers hardness results were influenced by Ce O 2 content microstructure and sintering temperature. These Ce-TZP ceramics showed mechanical strength results comparable to those published in the international literature. (author)

Mechanical properties of polymer-infiltrated-ceramic (sodium aluminum silicate) composites for dental restoration.

Science.gov (United States)

Cui, Bencang; Li, Jing; Wang, Huining; Lin, Yuanhua; Shen, Yang; Li, Ming; Deng, Xuliang; Nan, Cewen

2017-07-01

To fabricate indirect restorative composites for CAD/CAM applications and evaluate the mechanical properties. Polymer-infiltrated-ceramic composites were prepared through infiltrating polymer into partially sintered sodium aluminum silicate ceramic blocks and curing. The corresponding samples were fabricated according to standard ISO-4049 using for mechanical properties measurement. The flexural strength and fracture toughness were measured using a mechanical property testing machine. The Vickers hardness and elastic modulus were calculated from the results of nano-indentation. The microstructures were investigated using secondary electron detector. The density of the porous ceramic blocks was obtained through TG-DTA. The conversion degrees were calculated from the results of mid-infrared spectroscopy. The obtained polymer infiltrated composites have a maximum flexural strength value of 214±6.5MPa, Vickers hardness of 1.76-2.30GPa, elastic modulus of 22.63-27.31GPa, fracture toughness of 1.76-2.35MPam 1/2 and brittleness index of 0.75-1.32μm -1/2 . These results were compared with those of commercial CAD/CAM blocks. Our results suggest that these materials with good mechanical properties are comparable to two commercial CAD/CAM blocks. The sintering temperature could dramatically influence the mechanical properties. Restorative composites with superior mechanical properties were produced. These materials mimic the properties of natural dentin and could be a promising candidate for CAD/CAM applications. Copyright © 2017 Elsevier Ltd. All rights reserved.

75 FR 3863 - Mandatory Deposit of Published Electronic Works Available Only Online

Science.gov (United States)

2010-01-25

...., 37 CFR 202.20(b)(1) ``For purposes of this section, if a work is first published in both hard copy, i... Congress Best Edition Statement requirements pertaining to the hard copy format apply.'') Nevertheless, the... demands, the inclusion of metadata and formatting codes in deposit copies, user access to deposit copies...

A method of non-destructive quantitative analysis of the ancient ceramics with curved surface

International Nuclear Information System (INIS)

He Wenquan; Xiong Yingfei

2002-01-01

Generally the surface of the sample should be smooth and flat in XRF analysis, but the ancient ceramics and hardly match this condition. Two simple methods are put forward in fundamental method and empirical correction method of XRF analysis, so the analysis of little sample or the sample with curved surface can be easily completed

Investigation of the additive induced doping effects in gelcast soft lead zirconate titanate ceramics

International Nuclear Information System (INIS)

Guo Dong; Cai Kai; Li Longtu; Gui Zhilun

2009-01-01

Due to the high sensitivity of the electrical properties of electronic ceramics to various factors, knowledge about the possible influence of the processing procedure on their electrical performance is critical for applying a new technique to the fabrication of the materials. In this study, various electrical parameters, complex impedance spectra, ferroelectric hysteresis loops, and microstructures of soft lead zirconate titanate (PZT) ceramics formed by the gelcasting technique from suspensions with various dispersants were investigated in comparison with those of the conventional dry pressed ones. We found that the sodium ion, which is the main cation in many commercial surfactants, exhibited obvious hard doping effects; thus causing deteriorated performance of the gelcast PZT ceramics. While a certain impurity ion introduced by a dispersant was also found to induce soft doping characteristics and improve the electrical performance of the materials. The results suggest that the doping effects of the metal ions or impurities introduced by the dispersants, or other additives, should be generally considered for applying a wet processing technique to forming multicomponent electronic ceramics.

A novel approach for the fabrication of carbon nanofibre/ceramic porous structures

KAUST Repository

Walter, Claudia

2013-11-01

This paper describes the fabrication of hybrid ceramic/carbon scaffolds in which carbon nanofibres and multi-walled carbon nanotubes fully cover the internal walls of a microporous ceramic structure that provides mechanical stability. Freeze casting is used to fabricate a porous, lamellar ceramic (Al2O3) structure with aligned pores whose width can be controlled between 10 and 90μm. Subsequently, a two step chemical vapour deposition process that uses iron as a catalyst is used to grow the carbon nanostructures inside the scaffold. This catalyst remains in the scaffold after the growth process. The formation of the alumina scaffold and the influence of its structure on the growth of nanofibres and tubes are investigated. A set of growth conditions is determined to produce a dense covering of the internal walls of the porous ceramic with the carbon nanostructures. The limiting pore size for this process is located around 25μm. © 2013 Elsevier Ltd.

Application of design of experiment on electrophoretic deposition of ...

Indian Academy of Sciences (India)

Unknown

Keywords. Coating; electrophoretic deposition; glass-ceramic; design of experiment. 1. Introduction ... other chemicals used were of laboratory reagent grade. ... changes from 7⋅0 to 9⋅5 that adversely affects the deposi- tion efficiency and ...

Glass ceramic obtained by tailings and tin mine waste reprocessing from Llallagua, Bolivia

Science.gov (United States)

Arancibia, Jony Roger Hans; Villarino, Cecilia; Alfonso, Pura; Garcia-Valles, Maite; Martinez, Salvador; Parcerisa, David

2014-05-01

In Bolivia Sn mining activity produces large tailings of SiO2-rich residues. These tailings contain potentially toxic elements that can be removed into the surface water and produce a high environmental pollution. This study determines the thermal behaviour and the viability of the manufacture of glass-ceramics from glass. The glass has been obtained from raw materials representative of the Sn mining activities from Llallagua (Bolivia). Temperatures of maximum nucleation rate (Tn) and crystallization (Tcr) were calculated from the differential thermal analyses. The final mineral phases were determined by X-ray diffraction and textures were observed by scanning electron microscopy. Crystalline phases are nefeline occurring with wollastonite or plagioclase. Tn for nepheline is between 680 ºC and 700 ºC, for wollastonite, 730 ºC and for plagioclase, 740 ºC. Tcr for nefeline is between 837 and 965 ºC; for wollastonite, 807 ºC and for plagioclase, 977 ºC. In order to establish the mechanical characteristics and efficiency of the vitrification process in the fixation of potentially toxic elements the resistance to leaching and micro-hardness were determined. The obtained contents of the elements leached from the glass ceramic are well below the limits established by the European legislation. So, these analyses confirm that potentially toxic elements remain fixed in the structure of mineral phases formed in the glass-ceramic process. Regarding the values of micro-hardness results show that they are above those of a commercial glass. The manufacture of glass-ceramics from mining waste reduces the volume of tailings produced for the mining industry and, in turn enhances the waste, transforming it into a product with industrial application. Acknowledgements: This work was partly financed by the project AECID: A3/042750/11, and the SGR 2009SGR-00444.

Thin Single Crystal Silicon Solar Cells on Ceramic Substrates: November 2009 - November 2010

Energy Technology Data Exchange (ETDEWEB)

Kumar, A.; Ravi, K. V.

2011-06-01

In this program we have been developing a technology for fabricating thin (< 50 micrometres) single crystal silicon wafers on foreign substrates. We reverse the conventional approach of depositing or forming silicon on foreign substrates by depositing or forming thick (200 to 400 micrometres) ceramic materials on high quality single crystal silicon films ~ 50 micrometres thick. Our key innovation is the fabrication of thin, refractory, and self-adhering 'handling layers or substrates' on thin epitaxial silicon films in-situ, from powder precursors obtained from low cost raw materials. This 'handling layer' has sufficient strength for device and module processing and fabrication. Successful production of full sized (125 mm X 125 mm) silicon on ceramic wafers with 50 micrometre thick single crystal silicon has been achieved and device process flow developed for solar cell fabrication. Impurity transfer from the ceramic to the silicon during the elevated temperature consolidation process has resulted in very low minority carrier lifetimes and resulting low cell efficiencies. Detailed analysis of minority carrier lifetime, metals analysis and device characterization have been done. A full sized solar cell efficiency of 8% has been demonstrated.

Cyclic mechanical fatigue in ceramic-ceramic composites: an update

International Nuclear Information System (INIS)

Lewis, D. III

1983-01-01

Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

Micromanufacturing Of Hard To Machine Materials By Physical And Chemical Ablation Processes

International Nuclear Information System (INIS)

Schubert, A.; Edelmann, J.; Gross, S.; Meichsner, G.; Wolf, N.; Schneider, J.; Zeidler, H.; Hackert, M.

2011-01-01

Miniaturization leads to high requirements to the applied manufacturing processes especially in respect to the used hard to machine materials and the aims of structure size and geometrical accuracy. Traditional manufacturing processes reach their limits here. One alternative for these provide thermal and chemical ablation processes. These processes are applied for the production of different microstructures in different materials like hardened steel, carbides and ceramics especially for medical engineering and tribological applications.

Aluminum oxide from trimethylaluminum and water by atomic layer deposition: The temperature dependence of residual stress, elastic modulus, hardness and adhesion

International Nuclear Information System (INIS)

Ylivaara, Oili M.E.; Liu, Xuwen; Kilpi, Lauri; Lyytinen, Jussi; Schneider, Dieter; Laitinen, Mikko; Julin, Jaakko; Ali, Saima; Sintonen, Sakari; Berdova, Maria; Haimi, Eero; Sajavaara, Timo; Ronkainen, Helena; Lipsanen, Harri

2014-01-01

Use of atomic layer deposition (ALD) in microelectromechanical systems (MEMS) has increased as ALD enables conformal growth on 3-dimensional structures at relatively low temperatures. For MEMS device design and fabrication, the understanding of stress and mechanical properties such as elastic modulus, hardness and adhesion of thin film is crucial. In this work a comprehensive characterization of the stress, elastic modulus, hardness and adhesion of ALD aluminum oxide (Al 2 O 3 ) films grown at 110–300 °C from trimethylaluminum and water is presented. Film stress was analyzed by wafer curvature measurements, elastic modulus by nanoindentation and surface-acoustic wave measurements, hardness by nanoindentation and adhesion by microscratch test and scanning nanowear. The films were also analyzed by ellipsometry, optical reflectometry, X-ray reflectivity and time-of-flight elastic recoil detection for refractive index, thickness, density and impurities. The ALD Al 2 O 3 films were under tensile stress in the scale of hundreds of MPa. The magnitude of the stress decreased strongly with increasing ALD temperature. The stress was stable during storage in air. Elastic modulus and hardness of ALD Al 2 O 3 saturated to a fairly constant value for growth at 150 to 300 °C, while ALD at 110 °C gave softer films with lower modulus. ALD Al 2 O 3 films adhered strongly on cleaned silicon with SiO x termination. - Highlights: • The residual stress of Al 2 O 3 was tensile and stable during the storage in air. • Elastic modulus of Al 2 O 3 saturated to at 170 GPa for films grown at 150 to 300 °C. • At 110 °C Al 2 O 3 films were softer with high residual hydrogen and lower density. • The Al 2 O 3 adhered strongly on the SiO x -terminated silicon

Performance assessment of MCM-48 ceramic composite membrane by separation of AlCl3 from aqueous solution.

Science.gov (United States)

Kumar Basumatary, Ashim; Kumar Ghoshal, Aloke; Pugazhenthi, G

2016-12-01

Three dimensional ordered mesoporous MCM-48 membrane was fabricated on a circular shaped ceramic support by in-situ hydrothermal method. The synthesized MCM-48 powder and MCM-48 ceramic composite membrane were characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and field emission scanning electron microscopy (FESEM). The porosity and pore size of the composite membrane are reduced considerably by the deposition of MCM-48 on the support. The formation of MCM-48 is verified by the XRD analysis. Three stepwise mechanisms for surfactant removal are observed by TGA analysis. FESEM images clearly signify the deposition of MCM-48 on the ceramic support. The pure water flux of the support and MCM-48 composite membrane is found to be 3.63×10 -6 and 4.18×10 -8 m 3 /m 2 skPa, respectively. The above prepared MCM-48 ceramic composite membrane is employed for the removal of AlCl 3 from aqueous solution and the highest rejection of 81% is obtained at an applied pressure of 276kPa with salt concentration of 250ppm. Copyright © 2015 Elsevier Inc. All rights reserved.

Additive manufacturing of Ti-Si-N ceramic coatings on titanium

International Nuclear Information System (INIS)

Zhang, Yanning; Sahasrabudhe, Himanshu; Bandyopadhyay, Amit

2015-01-01

Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENS TM ) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV 0.2 ) > 100% Ti-N coating (1846 ± 68.5 HV 0.2 ) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV 0.2 ). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance

Additive manufacturing of Ti-Si-N ceramic coatings on titanium

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yanning; Sahasrabudhe, Himanshu; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

2015-08-15

Highlights: • 3D Printing or additive manufacturing of hard Ti-Si-N based ceramics coating on Ti metal substrate. • Understanding of phase transformation as a function of compositional variation. • Evaluation of influence of processing parameters and composition on wear resistance. - Abstract: In this study, Laser Engineered Net Shaping (LENS{sup TM}) was employed towards Additive Manufacturing/3D Printing of Ti-Si-N coatings with three different Ti-Si ratios on commercially pure titanium (cp-Ti) substrate. Microstructural analysis, phase analysis using X-ray diffraction, wear resistance and hardness measurements were done on LENS™ processed 3D printed coatings. Coatings showed graded microstructures and in situ formed phases. Results showed that microstructural variations and phase changes influence coating's hardness and wear resistance directly. High hardness values were obtained from all samples’ top surface where the hardness of coatings can be ranked as 90% Ti-10% Si-N coating (2093.67 ± 144 HV{sub 0.2}) > 100% Ti-N coating (1846 ± 68.5 HV{sub 0.2}) > 75% Ti-25% Si-N coating (1375.3 ± 61.4 HV{sub 0.2}). However, wear resistance was more dependent on inherent Si content, and samples with higher Si content showed better wear resistance.

Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

Energy Technology Data Exchange (ETDEWEB)

Roman-Manso, B.; Pablos, A. de; Belmonte, M.; Osendi, M. I.; Miranzo, P.

2014-04-01

Concentrated ceramic inks based on (SiC) powders, with different amounts of Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densification of the as-produced 3D structures, previously heat treated in air at 600 degree centigrade for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS) furnace. The effects of the amount of sintering additives (7 - 20 wt. %) and the size of the SiC powders (50 nm and 0.5 {mu}m) on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized (SiC) powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink), involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics. (Author)

Preparation of hafnium carbide by chemical vapor deposition

International Nuclear Information System (INIS)

Hertz, Dominique.

1974-01-01

Hard, adhesive coatings of single-phase hafnium carbide were obtained by chemical vapor reaction in an atmosphere containing hafnium tetrachloride, methane and a large excess of hydrogen. By varying the gas phase composition and temperature the zones of formation of the different solid phases were studied and the growth of elementary hafnium and carbon deposits evaluated separately. The results show that the mechanism of hafnium carbide deposition does not hardly involve phenomene of homogeneous-phase methane decomposition or tetrachloride reduction by hydrogen unless the atmosphere is very rich or very poor in methane with respect to tetrachloride. However, hydrogen acting inversely on these two reactions, affects the stoichiometry of the substance deposited. The methane decomposition reaction is fairly slow, the reaction leading to hafnium carbide deposition is faster and that of tetrachloride reduction by hydrogen is quite fast [fr

Determination of free carbon content in boron carbide ceramic powders

International Nuclear Information System (INIS)

Castro, A.R.M. de; Lima, N.B. de; Paschoal, J.O.A.

1990-01-01

Boron carbide is a ceramic material of technological importance due to its hardness and high chemical and thermal stabilities. Free carbon is always found as a process dependent impurity in boron carbide. The development of procedures for its detection is required because its presence leads to a degradation of the boron carbide properties. In this work, several procedures for determining free carbon content in boron carbide specimens are reported and discussed for comparison purposes. (author) [pt

Wear and impact resistance of HVOF sprayedceramic matrix composites coating

Science.gov (United States)

Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

2016-02-01

Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

Process for making a titanium diboride-chromium diboride-yttrium titanium oxide ceramic composition

Science.gov (United States)

Holcombe, C.E.; Dykes, N.L.

1992-04-28

A ceramic composition is described. The ceramic composition consists essentially of from about 84 to 96 w/o titanium diboride, from about 1 to 9 w/o chromium diboride, and from about 3 to about 15 w/o yttrium-titanium-oxide. A method of making the ceramic composition is also described. The method of making the ceramic composition comprises the following steps: Step 1--A consolidated body containing stoichiometric quantities of titanium diboride and chromium diboride is provided. Step 2--The consolidated body is enclosed in and in contact with a thermally insulated package of yttria granules having a thickness of at least 0.5 inches. Step 3--The consolidated body enclosed in the thermally insulated package of yttria granules is heated in a microwave oven with microwave energy to a temperature equal to or greater than 1,900 degrees centigrade to sinter and uniformly disperse yttria particles having a size range from about 1 to about 12 microns throughout the consolidated body forming a densified body consisting essentially of titanium diboride, chromium diboride, and yttrium-titanium-oxide. The resulting densified body has enhanced fracture toughness and hardness. No Drawings

Replacing coal by tire powder in ceramic industry

Energy Technology Data Exchange (ETDEWEB)

Mothe, C.G. [Dept. de Processos Organicos, Escola de Quimica/CT/UFRJ, Rio de Janeiro, RJ (Brazil); Mothe Filho, H.F. [Dept. de Geociencias, Inst. de Agronomia/UFRRJ, Seropedica, RJ (Brazil)

2005-07-01

Nowadays preserving nature, recycling or reusing materials are good policies. Around ten million tires are put out by year in Brazil, and it is not known for how long they will remain in environment till their complete degradation. This research used tires to replace coal in ceramic processing. In this way it helps to protect environment, to reduce the consumption of mineral deposits and to save money. Results show that tire powder can replace coal to obtain ceramic material, using one percent of tire. Experiments were carried out using TA instruments SDT 2960, in air or nitrogen atmospheres, at heating rate of 10 C/min., flow 120 ml/min. TG/DTA curves of tire and coal have exothermic events at close temperatures between 450-600 C. At range of temperatures clay have endothermic events. (orig.)

Carbon nanotubes-porous ceramic composite by in situ CCVD growth of CNTs

International Nuclear Information System (INIS)

Mazumder, Sangram; Sarkar, Naboneeta; Park, Jung Gyu; Han, In Sub; Kim, Ik Jin

2016-01-01

A novel approach towards the formation of Carbon nanotubes-porous alumina ceramic composite was attempted by the application of three different reaction techniques. Porous alumina ceramics having micrometer pore dimensions were developed using the direct foaming technique. NaA zeolites were simultaneously synthesized and coated within the porous ceramics by an in situ hydrothermal process and were subjected to a simple ion exchange reaction for preparing the suitable catalyst material for Carbon nanotubes (CNTs) synthesis. The catalytic chemical vapour deposition (CCVD) technique was used to grow CNTs within the porous ceramics and the effect of growth time on the synthesized CNTs were investigated. Phase compositions of the samples were analysed by X-ray diffractometer (XRD). Field Emission Scanning Electron Microscopy (FESEM) and Transmission Electron Microscopy (TEM) were used for morphology, surface quality and structural analysis. Crystallinity, defects and yield were studied by Raman spectroscopy and thermogravimetric analysis (TGA). - Highlights: • Novel processing route of MWCNTs grown on Cobalt-zeolites-porous ceramics by CCVD. • CCVD time of 120 min produced MWCNTs with most prominent tube-like structure. • 120 min produced highest yield (19.46%) of CNTs with an I_D/I_G ratio of 0.88.

Morpho-Structural Characterization of WC20Co Deposited Layers

Science.gov (United States)

Tugui, C. A.; Vizureanu, P.

2017-06-01

Hydroelectric power plants use the power of water to produce electricity. In this paper we propose a solution that will increase the efficiency of turbine operation by implementing new innovative technologies to increase the working characteristics by depositing hard thin films of tungsten carbide. For this purpose hard tough deposits with WC20Co and Jet Plasma Jet on X3CrNiMo13-4 stainless steel were used for the realization of the Francis turbine with vertical shaft.

Formation of porous clay ceramic using sago waste ash as a prospective additive material with controllable milling

Directory of Open Access Journals (Sweden)

Aripin H.

2014-01-01

Full Text Available A novel type of ceramic material was produced by mixing sago waste ash from the sago processing industry in Indonesia with clay. The composition was prepared by adding 50 %wt amount of sago waste into the clay, then a series of samples was milled for 6 h, 12 h, 24 h and 48 h, respectively. The samples were dry pressed and sintered at temperatures ranging from 800°C to 1200°C. The influence of the sintering temperature and the milling time on bulk density, firing shrinkage, water adsorption, and hardness was studied in detail. The results demonstrate that the low water absorption of less than 0.5% and the highest hardness of 5.82 GPa were obtained for the sample sintered at 1100°C and milled for 48 h. The investigation of the absorptive properties of such ceramics indicates that they could be recommended as a promising material for manufacturing of unglazed floor tiles.

Wet Slurry Abrasion Tests of Ceramic Coatings Deposited by Water-Stabilized Plasma Spraying

Czech Academy of Sciences Publication Activity Database

Nohava, Jiří

2003-01-01

Roč. 48, č. 2 (2003), s. 203-214 ISSN 0001-7043 R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistence, ceramic coating Subject RIV: BL - Plasma and Gas Discharge Physics

Ceramic fiber reinforced filter