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Sample records for deformation processed metal

  1. Studies on the optimization of deformation processed metal metal matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Ellis, Tim W. [Iowa State Univ., Ames, IA (United States)

    1994-01-04

    A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.

  2. Creep of crystals: High-temperature deformation processes in metals, ceramics and minerals

    Science.gov (United States)

    Poirier, J. P.

    An introductory text describing high-temperature deformation processes in metals, ceramics, and minerals is presented. Among the specific topics discussed are: the mechanical aspects of crystal deformation; lattice defects; and phenomenological and thermodynamical analysis of quasi-steady-state creep. Consideration is also given to: dislocation creep models; the effect of hydrostatic pressure on deformation; creep polygonization; and dynamic recrystallization. The status of experimental techniques for the study of transformation plasticity in crystals is also discussed.

  3. The effect of tooling deformation on process control in multistage metal forming

    Science.gov (United States)

    Havinga, Jos; van den Boogaard, Ton

    2016-10-01

    Forming of high-strength steels leads to high loads within the production process. In multistage metal forming, the loads in different process stages are transferred to the other stages through elastic deformation of the stamping press. This leads to interactions between process steps, affecting the process forces in each stage and the final geometry of the product. When force measurements are used for control of the metal forming process, it is important to understand these interactions. In his work, interactions within an industrial multistage forming process are investigated. Cutting, deepdrawing, forging and bending steps are performed in the production process. Several test runs of a few thousand products each were performed to gather information about the process. Statistical methods are used to analyze the measurements. Based on the cross-correlation between the force measurements of different stages, it can be shown that the interactions between the process steps are caused by elastic deformation of the tooling and the stamping press.

  4. Severe Plastic Deformation Processing of Refractory Metals by Equal Channel Angular Extrusion

    Science.gov (United States)

    2008-12-01

    have to a certain extent been hindered by the inability to thermomechanically process the materials to achieve key properties necessary for adequate...1 - SEVERE PLASTIC DEFORMATION PROCESSING OF REFRACTORY METALS BY EQUAL CHANNEL ANGULAR EXTRUSION S. N. Mathaudhu*, L. J. Kecskes, H. E...Maupin U.S. Army Research Laboratory, Weapons and Materials Research Directorate Aberdeen Proving Ground, MD 21005-5069 K. T. Hartwig Texas A&M

  5. Ra and the average effective strain of surface asperities deformed in metal-working processes

    DEFF Research Database (Denmark)

    Bay, Niels; Wanheim, Tarras; Petersen, A. S

    1975-01-01

    Based upon a slip-line analysis of the plastic deformation of surface asperities, a theory is developed determining the Ra-value (c.l.a.) and the average effective strain in the surface layer when deforming asperities in metal-working processes. The ratio between Ra and Ra0, the Ra-value after...... and before deformation, is a function of the nominal normal pressure and the initial slope γ0 of the surface asperities. The last parameter does not influence Ra significantly. The average effective strain View the MathML sourcege in the deformed surface layer is a function of the nominal normal pressure...... and γ0. View the MathML sourcege is highly dependent on γ0, View the MathML sourcege increasing with increasing γ0. It is shown that the Ra-value and the strain are hardly affected by the normal pressure until interacting deformation of the asperities begins, that is until the limit of Amonton's law...

  6. Deformation processes in refractory metals. Progress report, 1 December 1974--30 November 1975

    International Nuclear Information System (INIS)

    Donoso, J.R.; Reed-Hill, R.E.

    1975-01-01

    Work in progress is mostly concerned with the stress-strain behavior of niobium, as affected by dynamic strain aging. An investigation of the aging phenomena in nickel containing carbon as the major interstitial impurity was also conducted. Some aspects of the deformation behavior of the hexagonal metals titanium and zirconium still warrant investigation and are also being considered. (auth)

  7. Plastic Deformation of Metal Surfaces

    DEFF Research Database (Denmark)

    Hansen, Niels; Zhang, Xiaodan; Huang, Xiaoxu

    2013-01-01

    Plastic deformation of metal surfaces by sliding and abrasion between moving parts can be detrimental. However, when the plastic deformation is controlled for example by applying different peening techniques hard surfaces can be produced which can increase the fracture resistance and fatigue life...

  8. EBSD-based techniques for characterization of microstructural restoration processes during annealing of metals deformed to large plastic strains

    DEFF Research Database (Denmark)

    Godfrey, A.; Mishin, Oleg; Yu, Tianbo

    2012-01-01

    fraction parameter, in particular with regard to data collected from electron-backscatter diffraction investigations, where boundaries with very low misorientation angles cannot be reliably detected. It is shown how this parameter can be related to the recrystallization behavior. Another parameter, based...... on mode of the distribution of dislocation cell sizes is outlined, and it is demonstrated how this parameter can be used to investigate the uniformity, or otherwise, of the restoration processes occurring during annealing of metals deformed to large plastic strains. © (2012) Trans Tech Publications...

  9. Anion Effects on the Ion Exchange Process and the Deformation Property of Ionic Polymer Metal Composite Actuators

    Directory of Open Access Journals (Sweden)

    Wataru Aoyagi

    2016-06-01

    Full Text Available An ionic polymer-metal composite (IPMC actuator composed of a thin perfluorinated ionomer membrane with electrodes plated on both surfaces undergoes a large bending motion when a low electric field is applied across its thickness. Such actuators are soft, lightweight, and able to operate in solutions and thus show promise with regard to a wide range of applications, including MEMS sensors, artificial muscles, biomimetic systems, and medical devices. However, the variations induced by changing the type of anion on the device deformation properties are not well understood; therefore, the present study investigated the effects of different anions on the ion exchange process and the deformation behavior of IPMC actuators with palladium electrodes. Ion exchange was carried out in solutions incorporating various anions and the actuator tip displacement in deionized water was subsequently measured while applying a step voltage. In the step voltage response measurements, larger anions such as nitrate or sulfate led to a more pronounced tip displacement compared to that obtained with smaller anions such as hydroxide or chloride. In AC impedance measurements, larger anions generated greater ion conductivity and a larger double-layer capacitance at the cathode. Based on these mechanical and electrochemical measurements, it is concluded that the presence of larger anions in the ion exchange solution induces a greater degree of double-layer capacitance at the cathode and results in enhanced tip deformation of the IPMC actuators.

  10. The deformation of 'Gum Metal' in nanoindentation

    International Nuclear Information System (INIS)

    Withey, E.; Jin, M.; Minor, A.; Kuramoto, S.; Chrzan, D.C.; Morris, J.W.

    2008-01-01

    'Gum Metal' describes a newly developed set of alloys with nominal composition Ti-24(Nb + V + Ta)-(Zr,Hf)-O. In the cold-worked condition these alloys have exceptional elastic elongation and high-strength; the available evidence suggests that they do not yield until the applied stress approaches the ideal strength of the alloy, and then deform by mechanisms that do not involve conventional crystal dislocations. The present paper reports research on the nanoindentation of this material in both the cold-worked and annealed conditions. Nanoindentation tests were conducted in situ in a transmission electron microscope (TEM) stage that allows the deformation process to be observed in real time, and ex situ in a Hysitron nanoindenter, with samples subsequently extracted for high-resolution TEM study. The results reveal unusual deformation patterns beneath the nanoindenter that are, to our knowledge, unique to this material. In the cold-worked alloy deformation is confined to the immediate neighborhood of the indentation, with no evidence of dislocation, twin or fault propagation into the bulk. The deformed volume is highly inhomogeneous; the deformation is accomplished by a series of incremental rotations that are ordinarily resolved into discrete nanodomains. The annealed material deforms in a similar way within the nanoindentation pit, but dislocations emanate from the pit boundary. These are pinned by microstructural barriers only a few nanometers apart, a condition that recent theory suggests is necessary for the material to achieve ideal strength

  11. Layered Structures in Deformed Metals and Alloys

    DEFF Research Database (Denmark)

    Hansen, Niels; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Layered structures characterize metals and alloys deformed to high strain. The morphology is typical lamellar or fibrous and the interlamellar spacing can span several length scales down to the nanometer dimension. The layered structures can be observed in bulk or in surface regions, which is shown...... by the way of examples of different processing routes: friction, wire drawing, shot peening, high pressure torsion and rolling. The interlamellar spacing reaches from 5-10 nanometers to about one micrometer and the analysis will cover structural evolution, strengthening parameters and strength-structure...... relationships. Finally, the results will be discussed based on universal principles for the evolution of microstructure and properties during plastic deformation of metals and alloys from low to high strain....

  12. Deformed metals - structure, recrystallisation and strength

    DEFF Research Database (Denmark)

    Hansen, Niels; Juul Jensen, Dorte

    2011-01-01

    It is shown how new discoveries and advanced experimental techniques in the last 25 years have led to paradigm shifts in the analysis of deformation and annealing structures of metals and in the way the strength of deformed samples is related to structural parameters. This is described in three...... sections: structural evolution by grain subdivision, recovery and recrystallisation and strength-structure relationships....

  13. Plastic Deformation of Pressured Metallic Glass

    Directory of Open Access Journals (Sweden)

    Yun Cheng

    2017-11-01

    Full Text Available Although pressured metallic glass (MG has been reported in the literature; there are few studies focusing on pressure effects on the structure; dynamics and its plastic deformation. In this paper; we report on and characterize; via molecular dynamics simulation, the structure and dynamics heterogeneity of pressured MGs, and explore a causal link between local structures and plastic deformation mechanism of pressured glass. The results exhibit that the dynamical heterogeneity of metallic liquid is more pronounced at high pressure, while the MGs were less fragile after the release of external pressure, reflected by the non-Gaussian parameter (NGP. High pressure glass shows better plastic deformation; and the local strain zone distributed more uniformly than of in normal glass. Further research indicates that although the number of icosahedrons in pressured glass was much larger than that in normal glass, while the interpenetrating connections of icosahedra (ICOI exhibited spatial correlations were rather poor; In addition, the number of ‘fast’ atoms indexed by the atoms’ moving distance is larger than that in normal glass; leading to the sharp decreasing in number of icosahedrons during deformation. An uniform distribution of ‘fast’ atoms also contributed to better plastic deformation ability in the pressured glass. These findings may suggest a link between the deformation and destruction of icosahedra with short-range order.

  14. Void growth and coalescence in metals deformed at elevated temperature

    DEFF Research Database (Denmark)

    Klöcker, H.; Tvergaard, Viggo

    2000-01-01

    For metals deformed at elevated temperatures the growth of voids to coalescence is studied numerically. The voids are assumed to be present from the beginning of deformation, and the rate of deformation considered is so high that void growth is dominated by power law creep of the material, without...... any noticeable effect of surface diffusion. Axisymmetric unit cell model computations are used to study void growth in a material containing a periodic array of voids, and the onset of the coalescence process is defined as the stage where plastic flow localizes in the ligaments between neighbouring...

  15. Disorder-Driven Metal-Insulator Transitions in Deformable Lattices.

    Science.gov (United States)

    Di Sante, Domenico; Fratini, Simone; Dobrosavljević, Vladimir; Ciuchi, Sergio

    2017-01-20

    We show that, in the presence of a deformable lattice potential, the nature of the disorder-driven metal-insulator transition is fundamentally changed with respect to the noninteracting (Anderson) scenario. For strong disorder, even a modest electron-phonon interaction is found to dramatically renormalize the random potential, opening a mobility gap at the Fermi energy. This process, which reflects disorder-enhanced polaron formation, is here given a microscopic basis by treating the lattice deformations and Anderson localization effects on the same footing. We identify an intermediate "bad insulator" transport regime which displays resistivity values exceeding the Mott-Ioffe-Regel limit and with a negative temperature coefficient, as often observed in strongly disordered metals. Our calculations reveal that this behavior originates from significant temperature-induced rearrangements of electronic states due to enhanced interaction effects close to the disorder-driven metal-insulator transition.

  16. Stress-deformed condition of metal by pressing of hollow uppers

    International Nuclear Information System (INIS)

    Rakhmatov, S.T.; Mirzoaliev, I.M.; Ubaydulloev, A.N.

    2008-01-01

    Stress-deformed condition in plastic area at pressing of centrifugal-castblanks has important sense at elaboration of technological processes. Theknowledge of stress-deformed condition at metal forming promote exposure andremoval of cause of rising of stress in metal and to determination ofrational form of technological tool

  17. Deformation processes in refractory metals

    International Nuclear Information System (INIS)

    Beckerman, L.P.; Boratto, F.J.M.; Watson, P.G.; Reed-Hill, R.E.

    1977-01-01

    A report is presented of yield point return studies on alloys of niobium containing both oxygen and hydrogen. Here it has been observed that hydrogen has a complex effect on both the kinetics and energetics of the oxygen yield point return in niobium. Work in the area of slow strain-rate embrittlement of oxygen by niobium and its relation to dynamic strain-aging is described, along with data that has been obtained for the diffusion of oxygen and nitrogen in tantalum. They compliment similar data already published on the diffusion of oxygen and nitrogen in both niobium and vanadium. Finally, a report of the preliminary work of a study of the effects of hydrogen on both slow strain-rate embrittlement and dynamic strain aging in vanadium is presented. Because the embrittling effect of hydrogen can seriously reduce the tensile ductility it is not possible to study most aspects of dynamic strain aging using tension tests. Compression tests on the other hand do not suffer from this problem

  18. A deformation mechanism of hard metal surrounded by soft metal during roll forming

    Science.gov (United States)

    Yu, Hailiang; Tieu, A. Kiet; Lu, Cheng; Liu, Xiong; Godbole, Ajit; Li, Huijun; Kong, Charlie; Qin, Qinghua

    2014-05-01

    It is interesting to imagine what would happen when a mixture of soft-boiled eggs and stones is deformed together. A foil made of pure Ti is stronger than that made of Cu. When a composite Cu/Ti foil deforms, the harder Ti will penetrate into the softer Cu in the convex shapes according to previously reported results. In this paper, we describe the fabrication of multilayer Cu/Ti foils by the roll bonding technique and report our observations. The experimental results lead us to propose a new deformation mechanism for a hard metal surrounded by a soft metal during rolling of a laminated foil, particularly when the thickness of hard metal foil (Ti, 25 μm) is much less than that of the soft metal foil (Cu, 300 μm). Transmission Electron Microscope (TEM) imaging results show that the hard metal penetrates into the soft metal in the form of concave protrusions. Finite element simulations of the rolling process of a Cu/Ti/Cu composite foil are described. Finally, we focus on an analysis of the deformation mechanism of Ti foils and its effects on grain refinement, and propose a grain refinement mechanism from the inside to the outside of the laminates during rolling.

  19. Micromechanical modeling of the deformation of HCP metals

    Energy Technology Data Exchange (ETDEWEB)

    Graff, S. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-12-04

    Nowadays, intense research is conducted to understand the relation between microstructural features and mechanical properties of hexagonal close-packed (hcp) metals. Due to their hexagonal structure, hcp metals exhibit mechanical properties such as strong anisotropy, which is more pronounced than for construction metals with cubic crystal structure, and tension/compression asymmetry. Deformation mechanisms in hcp metals, dislocation motion on specific slip systems and activation of twinning, are not yet completely understood. The purpose of this work is to link the physical mechanisms developing during deformation of magnesium (Mg) on the microscale with the macroscopic yielding properties of texture Mg samples. It will be shown that the mechanical behavior of hcp metals may be understood and reproduced with the help of a visco-plastic model for crystal plasticity and a phenomenological yield criterion with appropriate hardening behavior. The study of single crystal specimens subjected to channel die compression tests reveals the active slip systems and twinning systems of the material considered. The material anisotropy at mesoscale is reproduced by using adequate critical resolved shear stresses (CRSS) for the considered deformation mechanisms. In order to describe the macroscopic behavior, texture is incorporated into polycrystalline Representative Volume Elements (RVEs) and various mechanical properties of extruded bars and rolled plates can be predicted. For RVEs exhibiting the texture of rolled plates the numerical results reveal the plate's anisotropic yielding and hardening behavior on a mesoscale. In order to extend the modeling possibilities to process simulations and to allow for time-saving simulations of structural behavior, a phenomenological yield surface accounting for anisotropy and tension/compression asymmetry has been established and implemented in a finite element code. Its numerous model parameters are calibrated by an optimization

  20. Mechanical Properties and Deformation Behavior of Bulk Metallic Glasses

    Directory of Open Access Journals (Sweden)

    Alexander Yu. Churyumov

    2012-12-01

    Full Text Available Metallic glasses demonstrate unique properties, including large elastic limit and high strength, which make them attractive for practical applications. Unlike crystalline alloys, metallic glasses, in general, do not exhibit a strain hardening effect, while plastic deformation at room temperature is localized in narrow shear bands. Room-temperature mechanical properties and deformation behavior of bulk metallic glassy samples and the crystal-glassy composites are reviewed in the present paper.

  1. Fabrication Process Development for Light Deformable Mirrors

    Data.gov (United States)

    National Aeronautics and Space Administration — The project objective is to develop robust, reproductibble fabrication processes to realize functional deformable membrane mirrors (DM) for a space mission in which...

  2. QuikForm: Intelligent deformation processing of structural alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, R.J.; Wellman, G.W.

    1994-09-01

    There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

  3. Structural refinement and coarsening in deformed metals

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Xing, Q.

    2005-01-01

    The microstructural refinement by plastic deformation is analysed in terms of key parameters, the spacing between and the misorientation angle across the boundaries subdividing the structure. Coarsening of such structures by annealing is also characterised. For both deformed and annealed structur......, good agreement has been found between experimental measurements of the flow stress and calculated values. Commercial purity aluminium is used as an example and deformed by cold rolling and by accumulative roll bonding....

  4. Structural refinement and coarsening in deformed metals

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Xing, Q.

    2005-01-01

    The microstructural refinement by plastic deformation is analysed in terms of key parameters, the spacing between and the misorientation angle across the boundaries subdividing the structure. Coarsening of such structures by annealing is also characterised. For both deformed and annealed structures...

  5. Effects of deformation on the energies of metals | Adeshakin ...

    African Journals Online (AJOL)

    In this work, a model for computing the correlation, binding and cohesive energy of deformed and undeformed metals was developed based on the structureless pseudopotential formalism. Based on the developed model, the correlation, binding and cohesive energy of metals were computed and studied. Also, the ...

  6. Mechanochemical processing for metals and metal alloys

    Science.gov (United States)

    Froes, Francis H.; Eranezhuth, Baburaj G.; Prisbrey, Keith

    2001-01-01

    A set of processes for preparing metal powders, including metal alloy powders, by ambient temperature reduction of a reducible metal compound by a reactive metal or metal hydride through mechanochemical processing. The reduction process includes milling reactants to induce and complete the reduction reaction. The preferred reducing agents include magnesium and calcium hydride powders. A process of pre-milling magnesium as a reducing agent to increase the activity of the magnesium has been established as one part of the invention.

  7. Deformation mechanisms of nanograined metallic polycrystals

    Czech Academy of Sciences Publication Activity Database

    Saada, G.; Kruml, Tomáš

    2011-01-01

    Roč. 59, - (2011), s. 2565-2574 ISSN 1359-6454 Institutional research plan: CEZ:AV0Z20410507 Keywords : nanocrystalline materials * grain boundary defects * plastic deformation Subject RIV: JJ - Other Materials Impact factor: 3.755, year: 2011

  8. Ferrous Metal Processing Plants

    Data.gov (United States)

    Department of Homeland Security — This map layer includes ferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  9. Nonferrous Metal Processing Plants

    Data.gov (United States)

    Department of Homeland Security — This map layer includes nonferrous metal processing plants in the United States. The data represent commodities covered by the Minerals Information Team (MIT) of the...

  10. Actinide metal processing

    International Nuclear Information System (INIS)

    Sauer, N.N.; Watkin, J.G.

    1992-01-01

    A process for converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is described together with a low temperature process for preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage

  11. Estimating the Parameters of Deformation Action by Ultrasonic Surface Hardening of Metals

    Science.gov (United States)

    Rakhimyanov, Kharis M.; Rakhimyanov, Konstantin Kh; Rakhimyanov, Andrey Kh

    2017-10-01

    Developing the effective technologies of detail machining greatly depends on understanding the processes laid down in their basis. The technological methods based on electro-physical processes are considered to be attractive. These are the methods of surface plastic deforming which use the energy of ultrasonic oscillations. The peculiarities of these methods are characterized by high intensity and impulse character of the ultrasonic action. The paper presents the results of mathematical modeling of deformation processes under the impact of the ultrasonic tool on the surface layer of metals and alloys. The theoretical approach to studying the process of ultrasonic deforming allowed us to determine the mode parameters of impact and their quantitative correlations with the main characteristics of the deformation process.

  12. Recovery by triple junction motion in heavily deformed metals

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hansen, Niels; Huang, Xiaoxu

    2015-01-01

    A number of processes may occur during recovery, which reduce the stored energy and coarsen the structure, paving the way for the nucleation of recrystallization. In this review, recovery is discussed based on the initial deformed structure. Recovery in samples deformed to low-to-medium strains i...

  13. The healing of damage after the plastic deformation of metals

    Directory of Open Access Journals (Sweden)

    S.V. Smirnov

    2013-04-01

    Full Text Available The general regularities of damage healing during the annealing after cold deformation of metal materials are presented in this paper. In categories of damage mechanics the kinetic equations of damage healing during recovery and recrystallization are formulated. Diagrams of damage healing for some metal alloys are presented. The example of use of investigation results for optimization of industrial technology of pipes drawing is presented.

  14. Modeling of dislocation generation and interaction during high-speed deformation of metals

    DEFF Research Database (Denmark)

    Schiøtz, J.; Leffers, T.; Singh, B.N.

    2002-01-01

    Recent experiments by Kiritani et al. [1] have revealed a surprisingly high rate of vacancy production during highspeed deformation of thin foils of fcc metals. Virtually no dislocations are seen after the deformation. This is interpreted as evidence for a dislocation-free deformation mechanism...... for the generation of vacancies are investigated. The main process is found to be incomplete annihilation of segments of edge dislocations on adjacent slip planes. The dislocations are also seen to be participating in complicated dislocation reactions, where sessile dislocation segments are constantly formed...

  15. Uncovering deformation processes from surface displacements

    Science.gov (United States)

    Stramondo, Salvatore

    2013-04-01

    The aim of this talk is to provide an overview about the most recent outcomes in Earth Sciences, describe the role of satellite remote sensing, together with GPS, ground measurement and further data, for geophysical parameter retrieval in well known case studies where the combined approach dealing with the use of two or more techniques/datasets have demonstrated their effectiveness. The Earth Sciences have today a wide availability of instruments and sensors able to provide scientists with an unprecedented capability to study the physical processes driving earthquakes, volcanic eruptions, landslides, and other dynamic Earth systems. Indeed measurements from satellites allow systematic observation of the Earth surface covering large areas, over a long time period and characterized by growing sample intervals. Interferometric Synthetic Aperture Radar (InSAR) technique has demonstrated its effectiveness to investigate processes responsible for crustal faulting stemming from the detection of surface deformation patterns. Indeed using satellite data along ascending and descending orbits, as well as different incident angles, it is possible in principle to retrieve the full 3D character of the ground motion. To such aim the use of GPS stations providing 3D displacement components is a reliable complementary instrument. Finally, offset tracking techniques and Multiple Aperture Interferometry (MAI) may provide a contribution to the analysis of horizontal and NS deformation vectors. The estimation of geophysical parameters using InSAR has been widely discussed in seismology and volcanology, and also applied to deformation associated with groundwater and other subsurface fluids. These applications often involve the solution of an inverse problem, which means the retrieval of optimal source parameters at depth for volcanoes and earthquakes, from the knowledge of surface deformation from InSAR. In recent years, InSAR measurements combined with traditional seismological and

  16. Analytical study for deformability of laminated sheet metal

    Directory of Open Access Journals (Sweden)

    Mohammed H. Serror

    2013-01-01

    Full Text Available While a freestanding high-strength sheet metal subject to tension will rupture at a small strain, it is anticipated that lamination with a ductile sheet metal will retard this instability to an extent that depends on the relative thickness, the relative stiffness, and the hardening exponent of the ductile sheet. This paper presents an analytical study for the deformability of such laminate within the context of necking instability. Laminates of high-strength sheet metal and ductile low-strength sheet metal are studied assuming: (1 sheets are fully bonded; and (2 metals obey the power law material model. The effect of hardening exponent, volume fraction and relative stiffness of the ductile component has been studied. In addition, stability of both uniform and nonuniform deformations has been investigated under plane strain condition. The results have shown the retardation of the high-strength layer instability by lamination with the ductile layer. This has been achieved through controlling the aforementioned key parameters of the ductile component, while the laminate exhibits marked enhancement in strength–ductility combination that is essential for metal forming applications.

  17. Analytical study for deformability of laminated sheet metal.

    Science.gov (United States)

    Serror, Mohammed H

    2013-01-01

    While a freestanding high-strength sheet metal subject to tension will rupture at a small strain, it is anticipated that lamination with a ductile sheet metal will retard this instability to an extent that depends on the relative thickness, the relative stiffness, and the hardening exponent of the ductile sheet. This paper presents an analytical study for the deformability of such laminate within the context of necking instability. Laminates of high-strength sheet metal and ductile low-strength sheet metal are studied assuming: (1) sheets are fully bonded; and (2) metals obey the power law material model. The effect of hardening exponent, volume fraction and relative stiffness of the ductile component has been studied. In addition, stability of both uniform and nonuniform deformations has been investigated under plane strain condition. The results have shown the retardation of the high-strength layer instability by lamination with the ductile layer. This has been achieved through controlling the aforementioned key parameters of the ductile component, while the laminate exhibits marked enhancement in strength-ductility combination that is essential for metal forming applications.

  18. Die Deformation Measurement System during Sheet Metal Forming

    Science.gov (United States)

    Funada, J.; Takahashi, S.; Fukiharu, H.

    2011-08-01

    In order to reduce affection to the earth environment, it is necessary to lighten the vehicles. For this purpose, high tensile steels are applied. Because of high strength, high forming force is required for producing automotive sheet metal parts. In this situation, since the dies are elastic, they are deformed during forming parts. For reducing die developing period, sheet metal forming simulation is widely applied. In the numerical simulation, rigid dies are usually used for shortening computing time. It means that the forming conditions in the actual forming and the simulation are different. It will make large errors in the results between actual forming and simulation. It can be said that if contact pressure between dies and a sheet metal in the simulation can be reproduced in the actual forming, the differences of forming results between them can also been reduced. The basic idea is to estimate die shape which can produce the same distribution as computed from simulation with rigid dies. In this study, die deformation analyses with Finite Element Method as basic technologies are evaluated. For example, simple shape and actual dies elastic contact problems were investigated. The contact width between simple shape dies was investigated. The computed solutions were in good agreement with experimental results. The one case of the actual dies in two cases was also investigated. Bending force was applied to the blank holder with a mechanical press machine. The methodology shown with applying inductive displacement sensor for measuring die deformation during applying force was also proposed.

  19. Microstructure, Properties and Atomic Level Strain in Severely Deformed Rare Metal Niobium

    Directory of Open Access Journals (Sweden)

    Lembit KOMMEL

    2012-12-01

    Full Text Available The mechanical and physical properties relationship from atomic level strain/stress causes dislocation density and electrical conductivity relationship, as well as crystallites deformation and hkl-parameter change in the severely deformed pure refractory rare metal Nb at ambient temperature and during short processing times. The above mentioned issues are discussed in this study. For ultrafine-grained and nanocrystalline microstructure forming in metal the equal-channel angular pressing and hard cyclic viscoplastic deformation were used. The flat deformation and heat treatment at different parameters were conducted as follows. The focused ion beam method was used for micrometric measures samples manufacturied under nanocrystalline microstructure study by transmission electron microscope. The microstructure features of metal were studied under different orientations by X-ray diffraction scattering method, and according to the atomic level strains, dislocation density, hkl-parameters and crystallite sizes were calculated by different computation methods. According to results the evolutions of atomic level strains/stresses, induced by processing features have great influence on the microstructure and advanced properties forming in pure Nb. Due to cumulative strain increase the tensile stress and hardness were increased significantly. In this case the dislocation density of Nb varies from 5.0E+10 cm–2 to 2.0E+11 cm–2. The samples from Nb at maximal atomic level strain in the (110 and (211 directions have the maximal values of hkl-parameters, highest tensile strength and hardness but minimal electrical conductivity. The crystallite size was minimal and relative atomic level strain maximal in (211 orientation of crystal. Next, flat deformation and heat treatment increase the atomic level parameters of severely deformed metal.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3091

  20. Corrugated Membrane Nonlinear Deformation Process Calculation

    Directory of Open Access Journals (Sweden)

    A. S. Nikolaeva

    2015-01-01

    Full Text Available Elastic elements are widely used in instrumentation. They are used to create a particular interference between the parts, for accumulating mechanical energy, as the motion transmission elements, elastic supports, and sensing elements of measuring devices. Device reliability and quality depend on the calculation accuracy of the elastic elements. A corrugated membrane is rather common embodiment of the elastic element.The corrugated membrane properties depend largely on its profile i.e. a generatrix of the meridian surface.Unlike other types of pressure elastic members (bellows, tube spring, the elastic characteristics of which are close to linear, an elastic characteristic of the corrugated membrane (typical movement versus external load is nonlinear. Therefore, the corrugated membranes can be used to measure quantities, nonlinearly related to the pressure (e.g., aircraft air speed, its altitude, pipeline fluid or gas flow rate. Another feature of the corrugated membrane is that significant movements are possible within the elastic material state. However, a significant non-linearity of membrane characteristics leads to severe complicated calculation.This article is aimed at calculating the corrugated membrane to obtain the elastic characteristics and the deformed shape of the membrane meridian, as well as at investigating the processes of buckling. As the calculation model, a thin-walled axisymmetric shell rotation is assumed. The material properties are linearly elastic. We consider a corrugated membrane of sinusoidal profile. The membrane load is a uniform pressure.The algorithm for calculating the mathematical model of an axisymmetric corrugated membrane of constant thickness, based on the Reissner’s theory of elastic thin shells, was realized as the author's program in C language. To solve the nonlinear problem were used a method of changing the subspace of control parameters, developed by S.S., Gavriushin, and a parameter marching method

  1. Computer simulation of plastic deformation in irradiated metals

    International Nuclear Information System (INIS)

    Colak, U.

    1989-01-01

    A computer-based model is developed for the localized plastic deformation in irradiated metals by dislocation channeling, and it is applied to irradiated single crystals of niobium. In the model, the concentrated plastic deformation in the dislocation channels is postulated to occur by virtue of the motion of dislocations in a series of pile-tips on closely spaced parallel slip planes. The dynamics of this dislocation motion is governed by an experimentally determined dependence of dislocation velocity on shear stress. This leads to a set of coupled differential equations for the positions of the individual dislocations in the pile-up as a function of time. Shear displacement in the channel region is calculated from the total distance traveled by the dislocations. The macroscopic shape change in single crystal metal sheet samples is determined by the axial displacement produced by the shear displacements in the dislocation channels. Computer simulations are performed for the plastic deformation up to 20% engineering strain at a constant strain rate. Results of the computer calculations are compared with experimental observations of the shear stress-engineering strain curve obtained in tensile tests described in the literature. Agreement between the calculated and experimental stress-strain curves is obtained for shear displacement of 1.20-1.25 μm and 1000 active slip planes per channel, which is reasonable in the view of experimental observations

  2. Compression deformation behaviors of sheet metals at various clearances and side forces

    Directory of Open Access Journals (Sweden)

    Zhan Mei

    2015-01-01

    Full Text Available Modeling sheet metal forming operations requires understanding of plastic behaviors of sheet metals along non-proportional strain paths. The plastic behavior under reversed uniaxial loading is of particular interest because of its simplicity of interpretation and its application to material elements drawn over a die radius and underwent repeated bending. However, the attainable strain is limited by failures, such as buckling and in-plane deformation, dependent on clearances and side forces. In this study, a finite element (FE model was established for the compression process of sheet specimens, to probe the deformation behavior. The results show that: With the decrease of the clearance from a very large value to a very small value, four defects modes, including plastic t-buckling, micro-bending, w-buckling, and in-plane compression deformation will occur. With the increase of the side force from a very small value to a very large value, plastic t-buckling, w-buckling, uniform deformation, and in-plane compression will occur. The difference in deformation behaviors under these two parameters indicates that the successful compression process without failures for sheet specimens only can be carried out under a reasonable side force.

  3. Software for Mathematical Modeling of Plastic Deformation in FCC Metals

    Science.gov (United States)

    Petelin, A. E.; Eliseev, A. S.

    2017-08-01

    The question on the necessity of software implementation in the study of plastic deformation in FCC metals with the use of mathematical modeling methods is investigated. This article describes the implementation features and the possibility of using the software Dislocation Dynamics of Crystallographic Slip (DDCS). The software has an advanced user interface and is designed for users without an extensive experience in IT-technologies. Parameter values of the mathematical model, obtained from field experiments and accumulated in a special database, are used in DDCS to carry out computational experiments. Moreover, the software is capable of accumulating bibliographic information used in research.

  4. Extraterrestrial Metals Processing, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — The Extraterrestrial Metals Processing (EMP) system produces iron, silicon, and light metals from Mars, Moon, or asteroid resources in support of advanced human...

  5. Evolution equations of deformation twins in metals-Evolution of deformation twins in pure titanium

    International Nuclear Information System (INIS)

    Cai Shengqiang; Li Ziran; Xia Yuanming

    2008-01-01

    The evolution equations of the volume fractions of deformation twins are obtained in this article by using the theory of inclusions in micromechanics and analyzing the Gibbs free energy and dissipation of a system. The evolution process of the volume fractions of twins is got by using the Runge-Kutta method in this article. The computational results of the evolution equations (the critical twinning stress and the families of twins appeared under different loading conditions) are consistent with the experiment results

  6. Investigating Deformation and Failure Mechanisms in Nanoscale Multilayer Metallic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Zbib, Hussein M. [Washington State Univ., Pullman, WA (United States); Bahr, David F. [Purdue Univ., West Lafayette, IN (United States)

    2014-10-22

    Over the history of materials science there are many examples of materials discoveries that have made superlative materials; the strongest, lightest, or toughest material is almost always a goal when we invent new materials. However, often these have been a result of enormous trial and error approaches. A new methodology, one in which researchers design, from the atoms up, new ultra-strong materials for use in energy applications, is taking hold within the science and engineering community. This project focused on one particular new classification of materials; nanolaminate metallic composites. These materials, where two metallic materials are intimately bonded and layered over and over to form sheets or coatings, have been shown over the past decade to reach strengths over 10 times that of their constituents. However, they are not yet widely used in part because while extremely strong (they don’t permanently bend), they are also not particularly tough (they break relatively easily when notched). Our program took a coupled approach to investigating new materials systems within the laminate field. We used computational materials science to explore ways to institute new deformation mechanisms that occurred when a tri-layer, rather than the more common bi-layer system was created. Our predictions suggested that copper-nickel or copper-niobium composites (two very common bi-layer systems) with layer thicknesses on the order of 20 nm and then layered 100’s of times, would be less tough than a copper-nickel-niobium metallic composite of similar thicknesses. In particular, a particular mode of permanent deformation, cross-slip, could be activated only in the tri-layer system; the crystal structure of the other bi-layers would prohibit this particular mode of deformation. We then experimentally validated this predication using a wide range of tools. We utilized a DOE user facility, the Center for Integrated Nanotechnology (CINT), to fabricate, for the first time, these

  7. Extraterrestrial Metals Processing, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — The Extraterrestrial Metals Processing (EMP) system produces ferrosilicon, silicon monoxide, a glassy mixed oxide slag, and smaller amounts of alkali earth...

  8. Meso-scale analysis of deformation wave heating in metalized solid explosive

    Directory of Open Access Journals (Sweden)

    Gonthier K.A.

    2011-01-01

    Full Text Available Deformation induced heating of reactive solids is a physically complex process. As such, the effects of meso-structure, component thermomechanical properties, component mass fractions, and porosity on their impact response is not well-understood. In this study, an explicit, 2-D, Lagrangian finite and discrete element technique is used to examine thermomechanical fields in metal-explosive (aluminum-HMX particle mixtures due to piston supported uniaxial deformation waves. The meso-scale description uses a plane strain, thermoelastic-viscoplastic and friction constitutive theory to describe the motion and deformation of individual particles, and an energy consistent, penalty based method to describe inter-particle contact. The deformation response of material having an initial solid volume fraction of ΦS0 = 0.835 is characterized for different metal mass fractions and wave strengths. Predictions indicate that the response can be classified into strength dominated and pressure dominated regions depending on wave strength. Average thermomechanical fields that define the macro-scale wave structure are found to differ both qualitatively and quantitatively between the two regions.

  9. Study of inelastic deformation mechanisms in metal glass volume

    International Nuclear Information System (INIS)

    Bakaj, S.A.; Neklyudov, I.M.; Savchenko, V.I.; Ehkert, Yu.

    2001-01-01

    The results of investigations of the mechanical properties and internal friction of the bulk amorphous alloy Zr 53.5 Ti 5 Cu 17.5 Ni 14.6 Al 10.4 within the temperature range from the room temperature up to glass-transition temperature are reported. The yield stress and transition from homogeneous to inhomogeneous plastic deformation are investigated. The temperature dependence of low-frequency internal friction, Q -1 (T), in the amplitude-independent limit of oscillations is obtained. The temperature range within which the homogeneous plastic deformation is observed under compression stress is determined. The superplasticity of the amorphous alloy is revealed at the temperature which is 100K lower than the glass-transition temperature. The lowest temperature, at which the superplasticity is revealed, turns to be an edge of the temperature range where Q -1 (T) increases fast. The microscopic nature of the observed phenomena are interpreted on the base of the polycluster model of the metallic glasses

  10. Continuous Severe Plastic Deformation Processing of Aluminum Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Raghavan Srinivasan (PI); Prabir K. Chaudhury; Balakrishna Cherukuri; Qingyou Han; David Swenson; Percy Gros

    2006-06-30

    Metals with grain sizes smaller than 1-micrometer have received much attention in the past decade. These materials have been classified as ultra fine grain (UFG) materials (grain sizes in the range of 100 to 1000-nm) and nano-materials (grain size <100-nm) depending on the grain size. This report addresses the production of bulk UFG metals through the use of severe plastic deformation processing, and their subsequent use as stock material for further thermomechanical processing, such as forging. A number of severe plastic deformation (SPD) methods for producing bulk UFG metals have been developed since the early 1990s. The most promising of these processes for producing large size stock that is suitable for forging is the equal channel angular extrusion or pressing (ECAE/P) process. This process involves introducing large shear strain in the work-piece by pushing it through a die that consists of two channels with the same cross-sectional shape that meet at an angle to each other. Since the cross-sections of the two channels are the same, the extruded product can be re-inserted into the entrance channel and pushed again through the die. Repeated extrusion through the ECAE/P die accumulates sufficient strain to breakdown the microstructure and produce ultra fine grain size. It is well known that metals with very fine grain sizes (< 10-micrometer) have higher strain rate sensitivity and greater elongation to failure at elevated temperature, exhibiting superplastic behavior. However, this superplastic behavior is usually manifest at high temperature (> half the melting temperature on the absolute scale) and very low strain rates (< 0.0001/s). UFG metals have been shown to exhibit superplastic characteristics at lower temperature and higher strain rates, making this phenomenon more practical for manufacturing. This enables part unitization and forging more complex and net shape parts. Laboratory studies have shown that this is particularly true for UFG metals produced

  11. Deformation in Metallic Glasses Studied by Synchrotron X-Ray Diffraction

    Directory of Open Access Journals (Sweden)

    Takeshi Egami

    2016-01-01

    Full Text Available High mechanical strength is one of the superior properties of metallic glasses which render them promising as a structural material. However, understanding the process of mechanical deformation in strongly disordered matter, such as metallic glass, is exceedingly difficult because even an effort to describe the structure qualitatively is hampered by the absence of crystalline periodicity. In spite of such challenges, we demonstrate that high-energy synchrotron X-ray diffraction measurement under stress, using a two-dimensional detector coupled with the anisotropic pair-density function (PDF analysis, has greatly facilitated the effort of unraveling complex atomic rearrangements involved in the elastic, anelastic, and plastic deformation of metallic glasses. Even though PDF only provides information on the correlation between two atoms and not on many-body correlations, which are often necessary in elucidating various properties, by using stress as means of exciting the system we can garner rich information on the nature of the atomic structure and local atomic rearrangements during deformation in glasses.

  12. Low temperature uniform plastic deformation of metallic glasses during elastic iteration

    International Nuclear Information System (INIS)

    Fujita, Takeshi; Wang Zheng; Liu Yanhui; Sheng, Howard; Wang Weihua; Chen Mingwei

    2012-01-01

    Molecular dynamics simulations and dynamic mechanical analysis experiments were employed to investigate the mechanical behavior of metallic glasses subjected to iteration deformation in a nominally elastic region. It was found that cyclic deformation leads to the formation of irreversible shear transformation zones (STZs) and a permanent uniform strain. The initiation of STZs is directly correlated with the atomic heterogeneity of the metallic glass and the accumulated permanent strain has a linear relation with the number of STZs. This study reveals a new deformation mode and offers insights into the atomic mechanisms of STZ formation and low temperature uniform plastic deformation of metallic glasses.

  13. Deformation microstructures

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Hughes, D.A.

    2004-01-01

    Microstructural characterization and modeling has shown that a variety of metals deformed by different thermomechanical processes follows a general path of grain subdivision, by dislocation boundaries and high angle boundaries. This subdivision has been observed to very small structural scales...

  14. Molecular Dynamics Simulation of Structural Characterization of Elastic and Inelastic Deformation in ZrCu Metallic Glasses

    Directory of Open Access Journals (Sweden)

    Shidong Feng

    2014-01-01

    Full Text Available The nanoscopic deformation behaviors in a ZrCu metallic glass model during loading-unloading process under uniaxial compression have been analyzed on the basis of the molecular dynamics (MD. The reversible degree of shear origin zones (SOZs is used as the structural indicator to distinguish the elastic deformation and inelastic deformation of ZrCu metallic glass at the atomic level. We find that the formation of SOZs is reversible at the elastic stage but irreversible at the inelastic stage during the loading and unloading processes. At the inelastic stage, the full-icosahedra fraction in SOZs is quickly reduced with increased strain and the decreasing process is also irreversible during the unloading processes.

  15. STATISTICAL MECHANICS MODELING OF MESOSCALE DEFORMATION IN METALS

    Energy Technology Data Exchange (ETDEWEB)

    Anter El-Azab

    2013-04-08

    The research under this project focused on a theoretical and computational modeling of dislocation dynamics of mesoscale deformation of metal single crystals. Specifically, the work aimed to implement a continuum statistical theory of dislocations to understand strain hardening and cell structure formation under monotonic loading. These aspects of crystal deformation are manifestations of the evolution of the underlying dislocation system under mechanical loading. The project had three research tasks: 1) Investigating the statistical characteristics of dislocation systems in deformed crystals. 2) Formulating kinetic equations of dislocations and coupling these kinetics equations and crystal mechanics. 3) Computational solution of coupled crystal mechanics and dislocation kinetics. Comparison of dislocation dynamics predictions with experimental results in the area of statistical properties of dislocations and their field was also a part of the proposed effort. In the first research task, the dislocation dynamics simulation method was used to investigate the spatial, orientation, velocity, and temporal statistics of dynamical dislocation systems, and on the use of the results from this investigation to complete the kinetic description of dislocations. The second task focused on completing the formulation of a kinetic theory of dislocations that respects the discrete nature of crystallographic slip and the physics of dislocation motion and dislocation interaction in the crystal. Part of this effort also targeted the theoretical basis for establishing the connection between discrete and continuum representation of dislocations and the analysis of discrete dislocation simulation results within the continuum framework. This part of the research enables the enrichment of the kinetic description with information representing the discrete dislocation systems behavior. The third task focused on the development of physics-inspired numerical methods of solution of the coupled

  16. Semisolid Metal Processing Consortium

    Energy Technology Data Exchange (ETDEWEB)

    Apelian,Diran

    2002-01-10

    Mathematical modeling and simulations of semisolid filling processes remains a critical issue in understanding and optimizing the process. Semisolid slurries are non-Newtonian materials that exhibit complex rheological behavior. There the way these slurries flow in cavities is very different from the way liquid in classical casting fills cavities. Actually filling in semisolid processing is often counter intuitive

  17. Investigation of crystallization kinetics and deformation behavior in supercooled liquid region of CuZr-based bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ke; Fan, Xinhui; Li, Bing; Li, Yanhong; Wang, Xin; Xu, Xuanxuan [Xi' an Technological Univ. (China). School of Material and Chemical Engineering

    2017-08-15

    In this paper, a systematic study of crystallization kinetics and deformation behavior is presented for (Cu{sub 50}Zr{sub 50}){sub 94}Al{sub 6} bulk metallic glass in the supercooled liquid region. Crystallization results showed that the activation energy for (Cu{sub 50}Zr{sub 50}){sub 94}Al{sub 6} was calculated using the Arrhenius equation in isothermal mode and the Kissinger-Akahira-Sunose method in non-isothermal mode. The activation energy was quite high compared with other bulk metallic glasses. Based on isothermal transformation kinetics described by the Johson-Mehl-Avrami model, the average Avrami exponent of about 3.05 implies a mainly diffusion controlled three-dimensional growth with an increasing nucleation rate during the crystallization. For warm deformation, the results showed that deformation behavior, composed of homogeneous and inhomogeneous deformation, is strongly dependent on strain rate and temperature. The homogeneous deformation transformed from non-Newtonian flow to Newtonian flow with a decrease in strain rate and an increase in temperature. It was found that the crystallization during high temperature deformation is induced by heating. The appropriate working temperature/strain rate combination for the alloy forming, without in-situ crystallization, was deduced by constructing an empirical deformation map. The optimum process condition for (Cu{sub 50}Zr{sub 50}){sub 94}Al{sub 6} can be expressed as T∝733 K and ∝ ε 10{sup -3} s{sup -1}.

  18. Computer Tomography 3-D Imaging of the Metal Deformation Flow Path in Friction Stir Welding

    Science.gov (United States)

    Schneider, Judy; Beshears, Ronald; Nunes, Arthur C., Jr.

    2004-01-01

    In friction stir welding, a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. This solid-state technique has been successfully used in the joining of materials that are difficult to fusion weld such as aluminum alloys. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path is required. Marker studies are the principal method of studying the metal deformation flow path around the FSW pin tool. In our study, we have used computed tomography (CT) scans to reveal the flow pattern of a lead wire embedded in a FSW weld seam. At the welding temperature of aluminum, the lead becomes molten and thus tracks the aluminum deformation flow paths in a unique 3-dimensional manner. CT scanning is a convenient and comprehensive way of collecting and displaying tracer data. It marks an advance over previous more tedious and ambiguous radiographic/metallographic data collection methods.

  19. Investigation of the deformation stability in the incremental sheet forming process

    Directory of Open Access Journals (Sweden)

    Ai S.

    2015-01-01

    Full Text Available Incremental sheet forming (ISF is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. One of the unique characters of the ISF process is the improved formability comparing to conventional sheet forming process. This may be due to the localized deformation nature, which increases the deformation stability in the ISF process. Although many hypotheses have been proposed, there is no direct modelling and calculation of the ISF deformation stability. Aiming to obtain a better understanding of the ISF process, an analytical model was developed to investigate and analyse the material deformation stability in this work. Based on the analytical evaluation of stress variations and force equilibrium, a mathematical relationship between the maximum forming angle and the process stability condition was established. To validate the developed model, experiments were carried out by forming a hyperbolic part made of AA1100 material. The maximum forming angle, as an indicator to the ISF formability, was employed compare the analytical evaluation and experimental result. It was found that the ISF deformation stability is one of the key factors that affect the ISF formability.

  20. Deformation processes within wheel-rail adhesion in contact area

    Science.gov (United States)

    Albagachiev, A. Yu; Keropyan, A. M.

    2018-03-01

    The study of working surface deformation during interaction of open-pit locomotive tires allowed defining outstanding features of phenomena occurring in the contact area of interacting surfaces. It was found that processes typical for plastic saturated contact occur in the area of wheel-rail interaction of industrial railway transport. In case of plastic deformation exposed to heavy loads typical for open-pit locomotives, upon all rough surfaces of the contour contact area being fully deformed, the frame on which they are found is exposed to plastic deformation. Plastic deformation of roughness within the contact area of interacting surfaces leads to the increase in the actual area of their contact and, therefore, increases the towing capacity of mining machines. Finally, the available data on deformation characteristics with regard to processes occurring in the contact area of wheel-rail interaction will allow making theoretical forecasts on the expected design value of friction coefficient and, therefore, the towing capacity of open-pit locomotives.

  1. Computed Tomography 3-D Imaging of the Metal Deformation Flow Path in Friction Stir Welding

    Science.gov (United States)

    Schneider, Judy; Beshears, Ronald; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path is required. Marker studies are the principal method of studying the metal deformation flow path around the FSW pin tool. In our study, we have used computed tomography (CT) scans to reveal the flow pattern of a lead wire embedded in a FSW weld seam. At the welding temperature of aluminum, the lead becomes molten and is carried with the macro-flow of the weld metal. By using CT images, a 3-dimensional (3D) image of the lead flow pattern can be reconstructed. CT imaging was found to be a convenient and comprehensive way of collecting and displaying tracer data. It marks an advance over previous more tedious and ambiguous radiographic/metallographic data collection methods.

  2. Modelling the deformation process of flexible stamps for nanoimprint lithography

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard

    The present thesis is devoted to numerical modelling of the deformation process of flexible stamps for nanoimprint lithography (NIL). The purpose of those models is to be able to predict the deformation and stretch of the flexixble stamps in order to take that into account when designing the plan...... 2D silicon master used in the NIL process. Two different manufacturing processes are investigated; (i) Embossing of an electroplated nickel foil into a hydrogen silsesquioxane (HSQ) polymer resist on a double-curved surface, (ii) NIL of a flexible polytetrafluoroethylene (PTFE) stamps...... into a polymethyl methacrylate (PMMA) resist. Challenges comprise several non-linear phenomena. First of all geometrical non-linearities arising from the inherent large strains and deformations during the process are modelled. Then, the constitutive behaviors of the nickel foil and the PTFE polymer during...... deformation are addressed. This is achieved by a general elasto-plastic description for the nickel foil and a viscoelastic-viscoplastic model for the PTFE material, in which the material parameters are found. Last, the contact conditions between the deforming stamp and the injection moulding tool insert...

  3. Structural Changes in Deformed Soft Magnetic Ni-Based Metallic Glass

    NARCIS (Netherlands)

    Jurikova, A.; Csach, K.; Miskuf, J.; Ocelik, V.

    The effects of intensive plastic deformation of the soft magnetic metallic glass Ni Si 13 on the structural relaxation were examined. The enthalpy changes studied by differential scanning calorimetry revealed that the intensive plastic deformation was associated with the partial structural

  4. Extraction process for removing metallic impurities from alkalide metals

    Science.gov (United States)

    Royer, Lamar T.

    1988-01-01

    A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

  5. Micro-scaled products development via microforming deformation behaviours, processes, tooling and its realization

    CERN Document Server

    Fu, Ming Wang

    2014-01-01

    ‘Micro-scaled Products Development via Microforming’ presents state-of-the-art research on microforming processes, and focuses on the development of micro-scaled metallic parts via microforming processes. Microforming refers to the fabrication of microparts via micro-scaled plastic deformation and  presents a promising micromanufacturing process. When compared to other  micromanufacturing processes, microforming offers advantages such as high productivity and good mechanical properties of the deformed microparts. This book provides extensive and informative illustrations, tables and photos in order to convey this information clearly and directly to readers. Although the knowledge of macroforming processes is abundant and widely used in industry, microparts cannot be developed by leveraging existing knowledge of macroforming because the size effect presents a barrier to this knowledge transfer. Therefore systematic knowledge of microforming needs to be developed. In tandem with product miniaturization, t...

  6. The mechanism of strength and deformation in Gum Metal

    International Nuclear Information System (INIS)

    Furuta, T.; Kuramoto, S.; Morris, J.W.; Nagasako, N.; Withey, E.; Chrzan, D.C.

    2013-01-01

    “Gum Metal” refers to β-Ti alloys that achieve exceptional elastic elongation and, with a specific alloy composition, appear to deform via a dislocation-free mechanism involving elastic instability at the limit of strength. This paper describes the current status of research on its strength, deformation mechanism and the possible role of stress-induced martensite. The theoretical basis for deformation at ideal strength is presented. The relevant experimental data is then discussed, including ex situ nanoindentation behavior and in situ pillar compression observed by transmission electron microscopy

  7. Texture-geometric deformational effects in some metal-hydrogen systems

    International Nuclear Information System (INIS)

    Spivak, L.V.; Kats, M.Ya.

    1992-01-01

    Possible deformation effects were studied in vanadium, tantalum, niobium, palladium and iron which occurred during electrolytic hydrogenation of specimens preliminarily deformed by torsion and then annealed. Noticeable texture-geometric effects were observed and related to the system tendency to enhance the degree of specimen form symmetry during hydrogenation. The latter was an off-beat realization of Le-Chatelier principle. It was assumed that the nature of deformation effects was connected with one of minimization channels for overall elastic stress fields in metals being hydrogenated. Some distinction was revealed in behaviour of 5a group metal, palladium and iron

  8. Processing of ultrafine-grained materials using severe plastic deformation: potential for achieving exception properties

    Energy Technology Data Exchange (ETDEWEB)

    Langdon, T. G.

    2008-07-01

    The processing of polycrystalline metals through the application of severe plastic deformation is attracting much attention because of the potential for achieving significant grain refinement to the submicrometer or nanometer level. This paper reviews the principles of this type of processing with emphasis on two different techniques: Equal-Channel Angular Pressing and High-Pressure Torsion. Exceptional properties may be achieved from these processes including high strength at ambient temperatures and a rapid superplastic forming capability at elevated temperatures. Some examples are presented demonstrating the potential use of this type of processing. (Author) 53 refs.

  9. The role of edge dislocations in the deformation of BCC metals

    International Nuclear Information System (INIS)

    Lung, C.W.

    1994-08-01

    It was widely accepted that the screw dislocation is responsible for the strong temperature dependence of the yield stresses observed in bcc metals. In this paper, we show the role of edge dislocations in the deformation of bcc metals and point out that in some cases, its main contribution to the yield stress cannot be ignored. (author). 15 refs, 2 figs, 1 tab

  10. Thermoplastic deformation of ferromagnetic CoFe-based bulk metallic glasses

    Science.gov (United States)

    Wu, Chenguang; Hu, Renchao; Man, Qikui; Chang, Chuntao; Wang, Xinmin

    2017-12-01

    The superplastic deformation behavior of the ferromagnetic Co31Fe31Nb8B30 bulk metallic glass (BMG) in the supercooled liquid region was investigated. At a given temperature, the BMG exhibits a Newtonian behavior at low strain rates but a non-Newtonian behavior at high strain rates. The high thermal stability of this glassy alloy system offers an enough processing window to thermoplastic forming (TPF), and the strong processing ability was examined by simple micro-replication experiments. It is demonstrated that the TPF formability on length scales ranging down to nanometers can be achieved in the selected experimental condition. Based on the analysis of deformation behavior, the nearly full density sample (i.e. nearly 100%), was produced from water-atomized glassy powders and consolidated by the hot-pressing technique. The sample exhibits good soft-magnetic and mechanical properties, i.e., low coercive force of 0.43 Oe, high initial permeability of 4100 and high Vickers hardness 1398. These results suggest that the hot-pressing process opens up possibilities for the commercial exploitation of BMGs in engineering applications.

  11. Refractory metals extraction, processing and applications

    International Nuclear Information System (INIS)

    Liddell, K.C.; Sadoway, D.R.; Bautista, R.G.

    1990-01-01

    This book covers the following topics regarding refractory metals: process flowsheet development; high temperature extraction processes; chemical and thermal processing; electrolytic processing; preparation of ceramic precursors and application of aqueous chemistry to metal recovery; processing and properties. Some of the metals covered include: hafnium, vanadium, niobium, zirconium, and tantalum

  12. Nucleation of recrystallization at selected sites in deformed fcc metals

    DEFF Research Database (Denmark)

    Xu, Chaoling

    have higher average hardness values and higher nucleation probabilities. In general, indentations with higher hardness values have higher nucleation potentials. The orientations of the nuclei from different indentations in a given grain are observed not to be randomly distributed, but clustered...... indentations is also investigated non-destructively by the DAXM technique. By first characterizing the deformation microstructure within a selected gauge volume near a hardness indentation, then annealing the sample and measuring the same volume again, nucleation is directly correlated to the deformation...

  13. PROCESS FOR PREPARING URANIUM METAL

    Science.gov (United States)

    Prescott, C.H. Jr.; Reynolds, F.L.

    1959-01-13

    A process is presented for producing oxygen-free uranium metal comprising contacting iodine vapor with crude uranium in a reaction zone maintained at 400 to 800 C to produce a vaporous mixture of UI/sub 4/ and iodine. Also disposed within the maction zone is a tungsten filament which is heated to about 1600 C. The UI/sub 4/, upon contacting the hot filament, is decomposed to molten uranium substantially free of oxygen.

  14. Local microstructure and flow stress in deformed metals

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Nielsen, Chris Valentin

    2017-01-01

    boundaries. The method is demonstrated for two heterogeneous structures: (i) a gradient (sub)surface structure in steel deformed by shot peening; (ii) a heterogeneous structure introduced by friction between a tool and a workpiece of aluminum. Flow stress data are calculated based on the microstructural...

  15. Study of high-temperature plasticity of some group metal-base alloys on sign-variable deformation

    International Nuclear Information System (INIS)

    Smirnov, S.V.; Nesterenko, A.V.; Bykov, V.N.; Krinitsin, V.A.

    1993-01-01

    Temperature effect on 4 group metal alloy plasticity under sign-variable deformation is investigated. The deformation sign-variable character effect on plasticity is reduced with temperature growth. In contrast to monotonous deformation under which plasticity gross with temperature increase, a clearly manifested temperature range exists under sign-variable deformation where a shift deformation degree accumulated up to fracture is of the lightest importance

  16. A moisture and electric coupling stimulated ionic polymer-metal composite actuator with controllable deformation behavior

    Science.gov (United States)

    Ru, Jie; Zhu, Zicai; Wang, Yanjie; Chen, Hualing; Bian, Changsheng; Luo, Bin; Li, Dichen

    2018-02-01

    Ionic polymer-metal composite (IPMC) actuator can generate large and rapid deformation based on ion migration under a relatively low driving voltage. Under full hydrated conditions, the deformation is always prone to relaxation. At room humidity conditions, the deformation increases substantially at the early stage of actuation, and then decreases gradually. Generally, most researchers considered that the change of water content or relative humidity mainly leads to the deformation instabilities, which severely limits the practical applications of IPMC. In this Letter, a novel actuation mode is proposed to control the deformation behavior of IPMC by employing moisture as an independent or collaborative incentive source together with the electric field. The deformation response is continuously measured under electric field, electric field-moisture coupling stimulus and moisture stimulus. The result shows that moisture can be a favorable driving factor for IPMC actuation. Such an electric field-moisture coupling stimulus can avoid the occurrence of deformation instabilities and guarantee a superior controllable deformation in IPMC actuation. This research provides a new method to obtain stable and large deformation of IPMC, which is of great significance for the guidance of material design and application for IPMC and IPMC-type iEAP materials.

  17. Facility protecting liquid metal circuits from deformation and accident

    International Nuclear Information System (INIS)

    Klemensevic, J.; Klinga, J.; Tomes, V.

    1986-01-01

    At the suction and delivery sides of the liquid metal pump the piping is connected via membranes to a storage tank. In case the permissible working overpressure is exceeded the membranes burst which allows the outflow of liquid metal into the storage tank. The membranes are placed between valves, which allows their easy replacement. (J.B.)

  18. Atomic-scale simulations of the mechanical deformation of nanocrystalline metals

    DEFF Research Database (Denmark)

    Schiøtz, Jakob; Vegge, Tejs; Di Tolla, Francesco

    1999-01-01

    that the main deformation mode is sliding in the grain boundaries through a large number of uncorrelated events, where a few atoms (or a few tens of atoms) slide with respect to each other. Little dislocation activity is seen in the grain interiors. The localization of the deformation to the grain boundaries......Nanocrystalline metals, i.e., metals in which the grain size is in the nanometer range, have a range of technologically interesting properties including increased hardness and yield strength. We present atomic-scale simulations of the plastic behavior of nanocrystalline copper. The simulations show...

  19. Electron microscopy and plastic deformation of HCP metals and alloys

    International Nuclear Information System (INIS)

    Poirier, J.-P.; Le Hazif, Roger

    1976-01-01

    The recent literature on the slip systems of the h.c.p. metals is reviewed and the contribution of transmission electron microscopy assessed. It is now clear that the stress-strain curves and the dislocation configurations in the slip plane are very similar, whether the principal slip system is basal or prismatic. The important problem of the relative ease of slip systems is linked to the ease of splitting of dislocations in the slip planes and to the electronic band structure of the metal [fr

  20. Recrystallization kinetics of nanostructured copper processed by dynamic plastic deformation

    DEFF Research Database (Denmark)

    Lin, Fengxiang; Zhang, Yubin; Pantleon, Wolfgang

    2012-01-01

    The recrystallization kinetics of nanostructured copper samples processed by dynamic plastic deformation was investigated by electron backscatter diffraction. It was found that the evolution of the recrystallized volume fraction as a function of annealing time has a very low slope (n=0.37) when...... plotted as an Avrami plot. Various reasons for such a low slope are discussed, including possible recrystallization during storage of samples, and the heterogeneous recrystallization kinetics. The effects of heterogeneous recrystallization kinetics are illustrated by a simplified model with a fast...... and a slowly recrystallizing region....

  1. From Steady-State To Cyclic Metal Forming Processes

    International Nuclear Information System (INIS)

    Montmitonnet, Pierre

    2007-01-01

    Continuous processes often exhibit a high proportion of steady state, and have been modeled with steady-state formulations for thirty years, resulting in very CPU-time efficient computations. On the other hand, incremental forming processes generally remain a challenge for FEM software, because of the local nature of deformation compared with the size of the part to be formed, and of the large number of deformation steps needed. Among them however, certain semi-continuous metal forming processes can be characterized as periodic, or cyclic. In this case, an efficient computational strategy can be derived from the ideas behind the steady-state models. This will be illustrated with the example of pilgering, a seamless tube cold rolling process

  2. Process Modeling and Validation for Metal Big Area Additive Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, Srdjan [ORNL; Nycz, Andrzej [ORNL; Noakes, Mark W. [ORNL; Chin, Charlie [Dassault Systemes; Oancea, Victor [Dassault Systemes

    2017-05-01

    Metal Big Area Additive Manufacturing (mBAAM) is a new additive manufacturing (AM) technology based on the metal arc welding. A continuously fed metal wire is melted by an electric arc that forms between the wire and the substrate, and deposited in the form of a bead of molten metal along the predetermined path. Objects are manufactured one layer at a time starting from the base plate. The final properties of the manufactured object are dependent on its geometry and the metal deposition path, in addition to depending on the basic welding process parameters. Computational modeling can be used to accelerate the development of the mBAAM technology as well as a design and optimization tool for the actual manufacturing process. We have developed a finite element method simulation framework for mBAAM using the new features of software ABAQUS. The computational simulation of material deposition with heat transfer is performed first, followed by the structural analysis based on the temperature history for predicting the final deformation and stress state. In this formulation, we assume that two physics phenomena are coupled in only one direction, i.e. the temperatures are driving the deformation and internal stresses, but their feedback on the temperatures is negligible. The experiment instrumentation (measurement types, sensor types, sensor locations, sensor placements, measurement intervals) and the measurements are presented. The temperatures and distortions from the simulations show good correlation with experimental measurements. Ongoing modeling work is also briefly discussed.

  3. The role of deformation microstructure in recovery and recrystallization of heavily strained metals

    DEFF Research Database (Denmark)

    Hansen, Niels

    2012-01-01

    Metals deformed to high and ultrahigh strains are characterized by a nanoscale microstructure, a large fraction of high angle boundaries and a high dislocation density. Another characteristic of such a microstructure is a large stored energy that combines elastic energy due to dislocations and bo...

  4. ratio on the deformation behaviour of Fe–Al2O3 metal matrix ...

    Indian Academy of Sciences (India)

    3Department of Mechanical Engineering, Indian Institute of Technology (Banaras Hindu University), Varanasi 221005,. India. MS received 17 March 2015; accepted 21 March 2016. Abstract. The present paper reports the effect of height to diameter (h/d) ratio on the deformation behaviour of Fe–Al2O3 metal matrix ...

  5. Modelling plastic deformation of metals over a wide range of strain rates using irreversible thermodynamics

    NARCIS (Netherlands)

    Huang, M.; Rivera-Diaz-del-Castillo, P.E.J.; Bouaziz, O.; Van der Zwaag, S.

    2009-01-01

    Based on the theory of irreversible thermodynamics, the present work proposes a dislocation-based model to describe the plastic deformation of FCC metals over wide ranges of strain rates. The stress-strain behaviour and the evolution of the average dislocation density are derived. It is found that

  6. Multi-Axial Deformation Setup for Microscopic Testing of Sheet Metal to Fracture

    NARCIS (Netherlands)

    Tasan, C.C.; Hoefnagels, J.P.M.; Dekkers, E.C.A.; Geers, M.G.D.

    2012-01-01

    While the industrial interest in sheet metal with improved specific-properties led to the design of new alloys with complex microstructures, predicting their safe forming limits and understanding their microstructural deformation mechanisms remain as significant challenges largely due to the

  7. Plastic deformation history in infeed rotary swaging process

    Science.gov (United States)

    Liu, Yang; Herrmann, Marius; Schenck, Christian; Kuhfuss, Bernd

    2017-10-01

    In bulk forming processes, the net shape of a final product is achieved by plastic deformation as the material flows from the initial shape to the final shape of the workpiece. The material flow during the process is an important issue for its relationship with forging force, heat generation, microstructure transformation and energy consumption. Hence, the final properties of the product are directly influenced. Former researches showed that the material flow in the rotary swaging process is affected by different processing parameters like die angle, feeding velocity and friction condition. Thus, a profound knowledge of detailed material flow during the process is essential for a better understanding of the process. By using FEM, the material flow was investigated by the history of the plastic strain (PEEQ) development. In this study a 2D-axisymmetric model was built by using ABAQUS explicit. Both aluminum alloy (3.3206) and steel (1.0308) are studied with different feeding velocities and coefficients of friction. To achieve the development of PEEQ in different areas, the workpiece was divided into radial layers. The PEEQ history of each layer was tracked during the quasi-static forming process. Based on that, the plastic strain rate (PSR) was calculated and examined in a single stroke of the process. In that way, the material flow in different layers is presented and the material flow on the surface differs from that in the center, just the first 1/4 radial area from the surface is sensitive to different friction conditions.

  8. Low temperature irradiation effects on plastic deformation in BCC metals

    International Nuclear Information System (INIS)

    Aono, Yasuhisa

    1984-01-01

    Low temperature electron beam experiment was carried out on high purity iron and molybdenum single crystals, and its effect on the plastic deformation was examined. As the characteristics of the irradiated iron below 77 K, remarkable softening occurred in all orientations. This phenomenon is based on the interaction of self interstitial atoms and screw dislocations, and the other features such as the absorption of interstitial atoms into screw dislocations and the slip on maximum shearing stress planes were shown. On the other hand, the aggregate of interstitial atoms formed by annealing showed the different plastic characteristics from those of interstitial atoms, and gave the results corresponding to respective stages of the electric resistance recovery curves. Regarding molybdenum, the transfer of its self interstitial atoms is near 40 K, therefore at 77 K, cluster is formed, and it largely affects abnormal slip, which is one of the features of the plasticity of molybdenum. The peculiar dependence of the yield stress on the crystalline orientation was shown. The property of the interaction of the aggregate of interstitial atoms formed and grown by the annealing from 77 K to 500 K with dislocations corresponded to the information of defects obtained by the X-ray research of Maeta, and the similarity to the aggregate of iron was observed. (Kako, I.)

  9. PLASTICITY OF SELECTED METALLIC MATERIALS IN DYNAMIC DEFORMATION CONDITIONS

    Directory of Open Access Journals (Sweden)

    Jacek PAWLICKI

    2014-06-01

    Full Text Available Characteristics of a modernized flywheel machine has been presented in the paper. The laboratory stand enables to perform dynamic tensile tests and impact bending with a linear velocity of the enforcing element in the range of 5÷40 m/s. A new data acquisition system, based on the tensometric sensors, allows for significant qualitative improvement of registered signals. Some preliminary dynamic forming tests were performed for the selected group of metallic materials. Subsequent microstructural examinations and identification of the fracture type enabled to describe a correlation between strain rate, strain and microstructure.

  10. A Fully-Coupled Approach for Modelling Plastic Deformation and Liquid Lubrication in Metal Forming

    DEFF Research Database (Denmark)

    Üstünyagiz, Esmeray; Christiansen, Peter; Nielsen, Chris Valentin

    2016-01-01

    flow formulation which stands on the border line between fluidand solid mechanics and allows treating the lubricants as viscous incompressible (or nearlyincompressible) fluid and the metallic materials as non-Newtonian, high viscous, incompressiblefluids. The presentation is focused on the theoretical......This paper presents a new approach for combined modelling of plastic deformation andliquid lubrication in the contact interfaces between material and tooling in metal forming includingsituations where the lubricant is functioning as a pressure carrier. The approach is an alternative toconventional...... elements with fictitious small stiffness to physical modelling based on a fullycoupled procedure in which the lubricant flow and the plastic deformation of the metallic materialare solved simultaneously. The approach takes advantage of the intrinsic velocity-pressurecharacteristics of the finite element...

  11. Experimental studies on the deformation and rupture of thin metal plates subject to underwater shock wave loading

    Directory of Open Access Journals (Sweden)

    Chen Pengwan

    2015-01-01

    Full Text Available In this paper, the dynamic deformation and rupture of thin metal plates subject to underwater shock wave loading are studied by using high-speed 3D digital image correlation (3D-DIC. An equivalent device consist of a gas gun and a water anvil tube was used to supplying an exponentially decaying pressure in lieu of explosive detonation which acted on the panel specimen. The thin metal plate is clamped on the end of the shock tube by a flange. The deformation and rupture process of the metal plates subject to underwater shock waves are recorded by two high-speed cameras. The shape, displacement fields and strain fields of the metal plates under dynamic loading are obtained by using VIC-3D digital image correlation software. The strain gauges also were used to monitor the structural response on the selected position for comparison. The DIC data and the strain gauges results show a high level of correlation, and 3D-DIC is proven to be an effective method to measure 3D full-field dynamic response of structures under underwater impact loading. The effects of pre-notches on the failure modes of thin circular plate were also discussed.

  12. Dynamics of inductors for heating of the metal under deformation

    Science.gov (United States)

    Zimin, L. S.; Yeghiazaryan, A. S.; Protsenko, A. N.

    2018-01-01

    Current issues of creating powerful systems for hot sheet rolling with induction heating application in mechanical engineering and metallurgy were discussed. Electrodynamical and vibroacoustic problems occurring due to the induction heating of objects with complex shapes, particularly the slabs heating prior to rolling, were analysed. The numerical mathematical model using the method of related contours and the principle of virtual displacements is recommended for electrodynamical calculations. For the numerical solution of the vibrational problem, it is reasonable to use the finite element method (FEM). In general, for calculating the distribution forces, the law of Biot-Savart-Laplace method providing the determination of the current density of the skin layer in slab was used. The form of the optimal design of the inductor based on maximum hardness was synthesized while researching the vibrodynamic model of the system "inductor-metal" which provided allowable sound level meeting all established sanitary standards.

  13. Microstructural evolution during dynamic deformation of cubic metals: copper

    Energy Technology Data Exchange (ETDEWEB)

    Cerreta, Ellen K [Los Alamos National Laboratory; Koller, Darcie D [Los Alamos National Laboratory; Bronkhorst, Curt A [Los Alamos National Laboratory; Excobedo, Juan P [Los Alamos National Laboratory; Hansen, Benjamin L [Los Alamos National Laboratory; Patterson, Brian M [Los Alamos National Laboratory; Lebensohn, Ricardo A [Los Alamos National Laboratory; Livescu, Veronica [Los Alamos National Laboratory; Tonks, Davis [Los Alamos National Laboratory; Mourad, Hashem M [Los Alamos National Laboratory; Germann, Timothy C [Los Alamos National Laboratory; Perez - Bergquist, Alex [Los Alamos National Laboratory; Gray Ill, George T [Los Alamos National Laboratory

    2010-12-22

    Shockwave shape can influence dynamic damage evolution. Features such as rise time, pulse duration, peak shock pressure, pull back, and release rate are influenced as wave shape changes. However, their individual influence on dynamic damage evolution is not well understood. Specifically, changing from a square to triangular or Taylor wave loading profile can alter the release kinetics from peak shock pressure and the volume of material sampled during release. This creates a spatial influence. In high purity metals, because damage is often linked to boundaries within the microstructure (grain or twin), changing the volume of material sampled during release, can have a drastic influence on dynamic damage evolution as the number of boundaries or defects sampled is altered. In this study, model-driven dynamic experiments have been conducted on eu with four different grain sizes to examine, for a given shockwave shape, how the spatial effect of boundary distribution influences dynamic damage evolution. Both two and three dimensional damage characterization techniques have been utilized. This study shows the critical influence of spatial effects, in this case boundary density, on dynamic damage evolution. As the boundary density decreases, the damage evolution transitions from nucleation controlled to growth controlled. It also shows that specific boundaries, those with high Schmid factor orientations on either side, maybe a necessary condition for void formation.

  14. Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM Process

    Directory of Open Access Journals (Sweden)

    Kwangho Shin

    2013-12-01

    Full Text Available In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE simulation. PE (high density polyethylene (HDPE and low density polyethylene (LDPE and polypropylene (PP resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.

  15. Development of Metal Plate with Internal Structure Utilizing the Metal Injection Molding (MIM) Process.

    Science.gov (United States)

    Shin, Kwangho; Heo, Youngmoo; Park, Hyungpil; Chang, Sungho; Rhee, Byungohk

    2013-12-12

    In this study, we focus on making a double-sided metal plate with an internal structure, such as honeycomb. The stainless steel powder was used in the metal injection molding (MIM) process. The preliminary studies were carried out for the measurement of the viscosity of the stainless steel feedstock and for the prediction of the filling behavior through Computer Aided Engineering (CAE) simulation. PE (high density polyethylene (HDPE) and low density polyethylene (LDPE)) and polypropylene (PP) resins were used to make the sacrificed insert with a honeycomb structure using a plastic injection molding process. Additionally, these sacrificed insert parts were inserted in the metal injection mold, and the metal injection molding process was carried out to build a green part with rectangular shape. Subsequently, debinding and sintering processes were adopted to remove the sacrificed polymer insert. The insert had a suitable rigidity that was able to endure the filling pressure. The core shift analysis was conducted to predict the deformation of the insert part. The 17-4PH feedstock with a low melting temperature was applied. The glass transition temperature of the sacrificed polymer insert would be of a high grade, and this insert should be maintained during the MIM process. Through these processes, a square metal plate with a honeycomb structure was made.

  16. Mechanical deformation of atomic-scale metallic contacts: Structure and mechanisms

    DEFF Research Database (Denmark)

    Sørensen, Mads Reinholdt; Brandbyge, Mads; Jacobsen, Karsten Wedel

    1998-01-01

    electronic conductance. Various defects such as intersecting stacking faults, local disorder, and vacancies are created during the deformation. Disordered regions act as weak spots that reduce the strength of the contacts. The disorder tends to anneal out again during the subsequent atomic rearrangements......We have simulated the mechanical deformation of atomic-scale metallic contacts under tensile strain using molecular dynamics and effective medium theory potentials. The evolution of the structure of the contacts and the underlying deformation mechanisms are described along with the calculated...... that the results measured in a nanocontact experiment depend significantly on the elastic stiffness of the experimental apparatus. For a soft setup, some of the atomic rearrangements might not be detected, whereas others are amplified....

  17. A constitutive model of nanocrystalline metals based on competing grain boundary and grain interior deformation mechanisms

    KAUST Repository

    Gurses, Ercan

    2011-12-01

    In this work, a viscoplastic constitutive model for nanocrystalline metals is presented. The model is based on competing grain boundary and grain interior deformation mechanisms. In particular, inelastic deformations caused by grain boundary diffusion, grain boundary sliding and dislocation activities are considered. Effects of pressure on the grain boundary diffusion and sliding mechanisms are taken into account. Furthermore, the influence of grain size distribution on macroscopic response is studied. The model is shown to capture the fundamental mechanical characteristics of nanocrystalline metals. These include grain size dependence of the strength, i.e., both the traditional and the inverse Hall-Petch effects, the tension-compression asymmetry and the enhanced rate sensitivity. © 2011 Elsevier B.V. All rights reserved.

  18. Plastic deformation and failure mechanisms in nano-scale notched metallic glass specimens under tensile loading

    Science.gov (United States)

    Dutta, Tanmay; Chauniyal, Ashish; Singh, I.; Narasimhan, R.; Thamburaja, P.; Ramamurty, U.

    2018-02-01

    In this work, numerical simulations using molecular dynamics and non-local plasticity based finite element analysis are carried out on tensile loading of nano-scale double edge notched metallic glass specimens. The effect of acuteness of notches as well as the metallic glass chemical composition or internal material length scale on the plastic deformation response of the specimens are studied. Both MD and FE simulations, in spite of the fundamental differences in their nature, indicate near-identical deformation features. Results show two distinct transitions in the notch tip deformation behavior as the acuity is increased, first from single shear band dominant plastic flow localization to ligament necking, and then to double shear banding in notches that are very sharp. Specimens with moderately blunt notches and composition showing wider shear bands or higher material length scale characterizing the interaction stress associated with flow defects display profuse plastic deformation and failure by ligament necking. These results are rationalized from the role of the interaction stress and development of the notch root plastic zones.

  19. An Investigation into Hot Deformation Characteristics and Processing Maps of High-Strength Armor Steel

    Science.gov (United States)

    Bobbili, Ravindranadh; Madhu, V.

    2015-12-01

    The isothermal hot compression tests of high-strength armor steel over wide ranges of strain rates (0.01-10 /s) and deformation temperatures (950-1100 °C) are carried out using Gleeble thermo-simulation machine. The true stress-strain data obtained from the experiments are employed to establish the constitutive equations based on the strain-compensated Arrhenius model. With strain-compensated Arrhenius model, good agreement between the experimental and predicted values is achieved, which represents the highest accuracy in comparison with the other models. The hot deformation activation energy is estimated to be 512 kJ/mol. By employing dynamic material model, the processing maps of high-strength armor steel at various strains are established. A maximum efficiency of about 45% of power dissipation is obtained at high temperature and low strain rate. Due to the high power dissipation efficiency and excellent processing ability in dynamic recrystallization zone for metal material, the optimum processing conditions are selected such that the temperature range is between 1050 and 1100°C and the strain rate range is between 0.01 and 0.1/s. Transmission electron microscopy observations show that the dislocation density is directly associated with the value of processing efficiency.

  20. Deformation behavior of FRP-metal composites locally reinforced with carbon fibers

    Science.gov (United States)

    Scholze, M.; Kolonko, A.; Lindner, T.; Lampke, T.; Helbig, F.

    2016-03-01

    This study investigates variations of hybrid laminates, consisting of one aluminum sheet and a unidirectional glass fiber (GF) reinforced polyamide 6 (PA6) basic structure with partial carbon fiber (CF) reinforcement. To create these heterogeneous FRP laminates, it is necessary to design and produce semi-finished textile-based products. Moreover, a warp knitting machine in conjunction with a warp thread offset unit was used to generate bionic inspired compounds. By the variation of stacking prior to the consolidation process of the hybrid laminate, an oriented CF reinforcement at the top and middle layer of the FRP is realized. In both cases the GFRP layer prevents contact between the aluminum and carbon fibers. In so doing, the high strength of carbon fibers can be transferred to the hybrid laminate in load directions with an active prevention of contact corrosion. The interface strength between thermoplastic and metal component was improved by a thermal spray coating on the aluminum sheet. Because of the high surface roughness and porosity, mechanical interlock was used to provide high interface strength without bonding agents between both components. The resulting mechanical properties of the hybrid laminates are evaluated by three point bending tests in different load directions. The effect of local fiber orientation and layer positioning on failure and deformation mechanism is additionally investigated by digital image correlation (DIC).

  1. Deformation behavior of ionic polymer metal composite actuator in several pH solutions

    Science.gov (United States)

    Omiya, M.; Aoyagi, W.

    2013-04-01

    In this paper, the pH value of working solution of Ionic Polymer Metal Composite (IPMC) actuators was systematically changed and the effect of pH on the deformation behavior was experimentally investigated. IPMC actuators, which consist of a thin perfuorinated ionomer membrane and electrodes plated on both surfaces, can undergo a large bending motion when a small electric field is applied across its thickness direction. Because of its lightness, softness and usableness in wet conditions, IPMC actuators are promised to be used for artificial muscles, biomimetic actuators and medical applications. The deformation properties of IPMC actuators are influenced by working solutions. However, the basic understandings about the effect of pH value of working solution on the deformation properties have not been clarified yet. Therefore, the pH characteristics of IPMC actuator were evaluated in this paper. IPMC actuators with the palladium electrodes were used and the responses for step voltage in several pH solutions were investigated. The results showed that the deformation behavior is drastically changed between acid and alkali solutions. In acid solutions, IPMC actuator showed a relaxation motion, though IPMC actuator in alkali solutions kept its deformed shape during applying a voltage.

  2. Powder metallurgy processing and deformation characteristics of bulk multimodal nickel

    Energy Technology Data Exchange (ETDEWEB)

    Farbaniec, L., E-mail: lfarban1@jhu.edu [Université Paris 13, Sorbonne Paris Cité, LSPM, CNRS, 99 Avenue J.B. Clément, 93430 Villetaneuse (France); Dirras, G., E-mail: dirras@univ-paris13.fr [Université Paris 13, Sorbonne Paris Cité, LSPM, CNRS, 99 Avenue J.B. Clément, 93430 Villetaneuse (France); Krawczynska, A.; Mompiou, F. [Université Paul Sabatier, CEMES, CNRS, 29 rue Jeanne Marvig 31055 Toulouse (France); Couque, H. [Nexter Munitions, 7 route de Guerry, 18200 Bourges (France); Naimi, F.; Bernard, F. [Institut Carnot de Bourgogne, UMR 6303 CNRS, Université de Bourgogne, BP 47870, 21078 Dijon (France); Tingaud, D. [Université Paris 13, Sorbonne Paris Cité, LSPM, CNRS, 99 Avenue J.B. Clément, 93430 Villetaneuse (France)

    2014-08-15

    Spark plasma sintering was used to process bulk nickel samples from a blend of three powder types. The resulting multimodal microstructure was made of coarse (average size ∼ 135 μm) spherical microcrystalline entities (the core) surrounded by a fine-grained matrix (average grain size ∼ 1.5 μm) or a thick rim (the shell) distinguishable from the matrix. Tensile tests revealed yield strength of ∼ 470 MPa that was accompanied by limited ductility (∼ 2.8% plastic strain). Microstructure observation after testing showed debonding at interfaces between the matrix and the coarse entities, but in many instances, shallow dimples within the rim were observed indicating local ductile events in the shell. Dislocation emission and annihilation at grain boundaries and twinning at crack tip were the main deformation mechanisms taking place within the fine-grained matrix as revealed by in-situ transmission electron microscopy. Estimation of the stress from loop's curvature and dislocation pile-up indicates that dislocation emission from grain boundaries and grain boundary overcoming largely contributes to the flow stress. - Highlights: • Bulk multi-modal Ni was processed by SPS from a powder blend. • Ultrafine-grained matrix or rim observed around spherical microcrystalline entities • Yield strength (470 MPa) and ductility (2.8% plastic strain) were measured. • Debonding was found at the matrix/microcrystalline entity interfaces. • In-situ TEM showed twinning, dislocation emission and annihilation at grain boundaries.

  3. A Hot-Stage Atomic Force Microscope for the Measurement of Plastic Deformation in Metallic Thin Films During Thermal Cycling

    National Research Council Canada - National Science Library

    Shultz, Thomas

    2001-01-01

    .... The system will allow future in-situ thermal cycling experiments on microelectronic devices in a protected environment to provide insight into the role of plastic deformation in metallic thin films...

  4. Creep Deformation and Fracture Processes in OF and OFP Copper

    International Nuclear Information System (INIS)

    Bowyer, William H.

    2004-10-01

    The literature on creep processes in many materials, including copper, has been thoroughly reviewed and complemented by Ashby and co-workers. They have provided physical models which describe the deformation and fracture processes with good qualitative and quantitative agreement with experimental data for many cases. A description of the deformation and fracture models is provided and the relevant equations are included in the appendices. Published data from the canister development programme has been compared with the predictions from the models. The purpose was to improve our understanding of (1) a reported benefit to creep performance which arises from additions of 50 ppm phosphorus to oxygen free (OF) copper, and (2) an observed transition from brittle to ductile failure in OF copper. The models adequately describe the general variations in the observed creep behaviour of the experimental materials. Steady state creep rates for OF copper are observed to be up to one order of magnitude higher than the model predicts for pure copper across a wide range of temperatures and stresses in the power law and power law breakdown regimes. For OF copper with 50ppm of phosphorus added (OFP copper), observed steady state creep rates in the power law breakdown regime are up to one order of magnitude lower than the model predicts for pure copper. Creep lives in the experimental OFP material are also higher than creep lives for OF material under similar conditions. The lower creep deformation rates and the longer creep lives of OFP material are attributed the known effects of phosphorus on recovery in copper. The model predicts that the same mechanism will improve creep lives under repository conditions. It is suggested that the factor of improvement under repository conditions will be less than the factor which is observed in the power law breakdown regime. Predicted creep lives, based on measured steady state creep rates and stress exponents ('n' values) are in good agreement

  5. Inspection and Reconstruction of Metal-Roof Deformation under Wind Pressure Based on Bend Sensors.

    Science.gov (United States)

    Yang, Liman; Cui, Langfu; Li, Yunhua; An, Chao

    2017-05-06

    Metal roof sheathings are widely employed in large-span buildings because of their light weight, high strength and corrosion resistance. However, their severe working environment may lead to deformation, leakage and wind-lift, etc. Thus, predicting these damages in advance and taking maintenance measures accordingly has become important to avoid economic losses and personal injuries. Conventionally, the health monitoring of metal roofs mainly relies on manual inspection, which unavoidably compromises the working efficiency and cannot diagnose and predict possible failures in time. Thus, we proposed a novel damage monitoring scheme implemented by laying bend sensors on vital points of metal roofs to precisely monitor the deformation in real time. A fast reconstruction model based on improved Levy-type solution is established to estimate the overall deflection distribution from the measured data. A standing seam metal roof under wind pressure is modeled as an elastic thin plate with a uniform load and symmetrical boundaries. The superposition method and Levy solution are adopted to obtain the analytical model that can converge quickly through simplifying an infinite series. The truncation error of this model is further analyzed. Simulation and experiments are carried out. They show that the proposed model is in reasonable agreement with the experimental results.

  6. Formation of nanocrystalline surface layers in various metallic materials by near surface severe plastic deformation

    Directory of Open Access Journals (Sweden)

    Masahide Sato, Nobuhiro Tsuji, Yoritoshi Minamino and Yuichiro Koizumi

    2004-01-01

    Full Text Available The surface of the various kinds of metallic materials sheets were severely deformed by wire-brushing at ambient temperature to achieve nanocrystalline surface layer. The surface layers of the metallic materials developed by the near surface severe plastic deformation (NS-SPD were characterized by means of TEM. Nearly equiaxed nanocrystals with grain sizes ranging from 30 to 200 nm were observed in the near surface regions of all the severely scratched metallic materials, which are Ti-added ultra-low carbon interstitial free steel, austenitic stainless steel (SUS304, 99.99 wt.%Al, commercial purity aluminum (A1050 and A1100, Al–Mg alloy (A5083, Al-4 wt.%Cu alloy, OFHC-Cu (C1020, Cu–Zn alloy (C2600 and Pb-1.5%Sn alloy. In case of the 1050-H24 aluminum, the depth of the surface nanocrystalline layer was about 15 μm. It was clarified that wire-brushing is an effective way of NS-SPD, and surface nanocrystallization can be easily achieved in most of metallic materials.

  7. Processing of ultrafine-grained materials using severe plastic deformation: potential for achieving exceptional properties

    Directory of Open Access Journals (Sweden)

    Langdon, T. G.

    2008-12-01

    Full Text Available The processing of polycrystalline metals through the application of severe plastic deformation is attracting much attention because of the potential for achieving significant grain refinement to the submicrometer or nanometer level. This paper reviews the principles of this type of processing with emphasis on two different techniques: Equal- Channel Angular Pressing and High-Pressure Torsion. Exceptional properties may be achieved from these processes including high strength at ambient temperatures and a rapid superplastic forming capability at elevated temperatures. Some examples are presented demonstrating the potential use of this type of processing.

    El procesado de metales policristalinos a través de deformación plástica severa está atrayendo mucha atención, debido al potencial para alcanzar un importante afino de grano a niveles submicrométricos o nanométricos. Esta publicación revisa los principios de este tipo de procesado haciendo hincapié en dos técnicas diferentes: prensado en canal angular y torsión bajo alta presión. Mediante estos procesos, se pueden alcanzar propiedades excepcionales incluyendo alta resistencia a temperatura ambiente y una capacidad de conformación superplástica rápida a elevadas temperaturas. Se presentan algunos ejemplos demostrando el uso potencial de este tipo de procesado.

  8. Process for electrolytically preparing uranium metal

    Science.gov (United States)

    Haas, Paul A.

    1989-01-01

    A process for making uranium metal from uranium oxide by first fluorinating uranium oxide to form uranium tetrafluoride and next electrolytically reducing the uranium tetrafluoride with a carbon anode to form uranium metal and CF.sub.4. The CF.sub.4 is reused in the fluorination reaction rather than being disposed of as a hazardous waste.

  9. Numerical Simulation of Multiphase Magnetohydrodynamic Flow and Deformation of Electrolyte-Metal Interface in Aluminum Electrolysis Cells

    Science.gov (United States)

    Hua, Jinsong; Rudshaug, Magne; Droste, Christian; Jorgensen, Robert; Giskeodegard, Nils-Haavard

    2018-02-01

    A computational fluid dynamics based multiphase magnetohydrodynamic (MHD) flow model for simulating the melt flow and bath-metal interface deformation in realistic aluminum reduction cells is presented. The model accounts for the complex physics of the MHD problem in aluminum reduction cells by coupling two immiscible fluids, electromagnetic field, Lorentz force, flow turbulence, and complex cell geometry with large length scale. Especially, the deformation of bath-metal interface is tracked directly in the simulation, and the condition of constant anode-cathode distance (ACD) is maintained by moving anode bottom dynamically with the deforming bath-metal interface. The metal pad deformation and melt flow predicted by the current model are compared to the predictions using a simplified model where the bath-metal interface is assumed flat. The effects of the induced electric current due to fluid flow and the magnetic field due to the interior cell current on the metal pad deformation and melt flow are investigated. The presented model extends the conventional simplified box model by including detailed cell geometry such as the ledge profile and all channels (side, central, and cross-channels). The simulations show the model sensitivity to different side ledge profiles and the cross-channel width by comparing the predicted melt flow and metal pad heaving. In addition, the model dependencies upon the reduction cell operation conditions such as ACD, current distribution on cathode surface and open/closed channel top, are discussed.

  10. Revealing homogeneous plastic deformation in dendrite-reinforced Ti-based metallic glass composites under tension

    Science.gov (United States)

    Wu, F. F.; Wei, J. S.; Chan, K. C.; Chen, S. H.; Zhao, R. D.; Zhang, G. A.; Wu, X. F.

    2017-01-01

    The tensile plastic deformation of dendrite-reinforced Ti-based metallic glass composites (MGCs) was investigated. It was found that there is a critical normalized strain-hardening rate (NSHR) that determines the plastic stability of MGCs: if the NSHR is larger than the critical value, the plastic deformation of the MGCs will be stable, i.e. the necking and strain localization can be effectively suppressed, resulting in homogeneous plastic elongation. In addition, dendrite-reinforce MGCs are verified as being intrinsically ductile, and can be used as good coatings for improving the surface properties of pure titanium or titanium alloys. These findings are helpful in designing, producing, and using MGCs with improved performance properties. PMID:28195216

  11. Catalytic extraction processing of contaminated scrap metal

    International Nuclear Information System (INIS)

    Griffin, T.P.; Johnston, J.E.

    1994-01-01

    The contract was conceived to establish the commercial capability of Catalytic Extraction Processing (CEP) to treat contaminated scrap metal in the DOE inventory. In so doing, Molten Metal Technology, Inc. (MMT), pursued the following objectives: demonstration of the recycling of ferrous and non-ferrous metals--to establish that radioactively contaminated scrap metal can be converted to high-grade, ferrous and non-ferrous alloys which can be reused by DOE or reintroduced into commerce; immobilize radionuclides--that CEP will concentrate the radionuclides in a dense vitreous phase, minimize secondary waste generation and stabilize and reduce waste volume; destroy hazardous organics--that CEP will convert hazardous organics to valuable industrial gases, which can be used as feed gases for chemical synthesis or as an energy source; recovery volatile heavy metals--that CEP's off-gas treatment system will capture volatile heavy metals, such as mercury and lead; and establish that CEP is economical for processing contaminated scrap metal in the DOE inventory--that CEP is a more cost-effective and, complete treatment and recycling technology than competing technologies for processing contaminated scrap. The process and its performance are described

  12. Simulation of stationary sheet metal cutting processes

    NARCIS (Netherlands)

    Wisselink, H.H.; Huetink, Han

    1998-01-01

    In stationary sheet metal cutting processes, like guillotining and slitting, the sheet is cut progressively from one end to the other. This in contrary with transient processes (blanking) where the sheet is cut at once. Where transient shearing processes can be modelled in 2-D (plain strain or

  13. Processing and properties of advanced metallic foams

    Science.gov (United States)

    Brothers, Alan Harold

    Since the development of the first aluminum foams in the middle of the 20th century [178], great advances have been made in the processing and fundamental understanding of metallic foams. As a result of these advances, metallic foams are now penetrating a number of applications where their unique suite of properties makes them superior to solid materials, such as lightweight structures, packaging and impact protection, and filtration and catalysis [3]. The purpose of this work is to extend the use of metallic foams in such applications by expanding their processing to include more sophisticated base alloys and architectures. The first four chapters discuss replacement of conventional crystalline metal foams with ones made from high-strength, low-melting amorphous metals, a substitution that offers potential for achieving mechanical properties superior to those of the best crystalline metal foams, without sacrificing the simplicity of processing methods made for low-melting crystalline alloys. Three different amorphous metal foams are developed in these chapters, and their structures and properties characterized. It is shown for the first time that amorphous metal foams, due to stabilization of shear bands during bending of their small strut-like features, are capable of compressive ductility comparable to that of ductile crystalline metal foams. A two-fold improvement in mechanical energy absorption relative to crystalline aluminum foams is shown experimentally to result from this stabilization. The last two chapters discuss modifications in foam processing that are designed to introduce controllable and continuous gradients in local foam density, which should improve mass efficiency by mimicking the optimized structures found in natural cellular materials [64], as well as facilitate the bonding and joining of foams with solid materials in higher-order structures. Two new processing methods are developed, one based on replication of nonuniformly-compressed polymer

  14. Metals and Alloys Material Stabilization Process Plan

    Energy Technology Data Exchange (ETDEWEB)

    RISENMAY, H.R.; BURK, R.A.

    2000-05-18

    This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration.

  15. Metals and Alloys Material Stabilization Process Plan

    International Nuclear Information System (INIS)

    RISENMAY, H.R.; BURK, R.A.

    2000-01-01

    This Plan outlines the process for brushing metal and alloys in accordance with the path forward discussed in the Integrated Project Management Plan for the Plutonium Finishing Plant Stabilization and Deactivation Project, HNF-3617, and requirements set forth in the Project Management Plan for Materials Stabilization, HNF-3605. This plan provides the basis for selection of the location to process, the processes involved, equipment to be used, and the characterization of the contents of the can. The scope of the process is from retrieval of metals and alloys from storage to transfer back to storage in a repackaged configuration

  16. Atomistic simulation study of the shear-band deformation mechanism in Mg-Cu metallic glasses

    DEFF Research Database (Denmark)

    Bailey, Nicholas; Schiøtz, Jakob; Jacobsen, Karsten Wedel

    2006-01-01

    We have simulated plastic deformation of a model Mg-Cu metallic glass in order to study shear banding. In uniaxial tension, we find a necking instability occurs rather than shear banding. We can force the latter to occur by deforming in plane strain, forbidding the change of length in one...... of the transverse directions. Furthermore, in most of the simulations a notch is used to initiate shear bands, which lie at a 45 degrees angle to the tensile loading direction. The shear bands are characterized by the Falk and Langer local measure of plastic deformation D-min(2), averaged here over volumes...... containing many atoms. The D-min(2) profile has a peak whose width is around 10 nm; this width is largely independent of the strain rate. Most of the simulations were, at least nominally, at 100 K, about T-g/3 for this system. The development of the shear bands takes a few tens of ps, once plastic flow has...

  17. Standard test method for ball punch deformation of metallic sheet material

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm). 1.2 The values stated in inch–pound units are to be regarded as the standard. Note 1—The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory. Note 2—The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units. 1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.4 This standard does...

  18. Forming processes and mechanics of sheet metal forming

    NARCIS (Netherlands)

    Burchitz, I.A.

    2004-01-01

    The report is dealing with the numerical analysis of forming processes. Forming processes is the large group of manufacturing processes used to obtain various product shapes by means of plastic deformations. The report is organized as follows. An overview of the deformation processes and the

  19. Microscopic study of gum-metal alloys: A role of trace oxygen for dislocation-free deformation

    International Nuclear Information System (INIS)

    Nagasako, Naoyuki; Asahi, Ryoji; Isheim, Dieter; Seidman, David N.; Kuramoto, Shigeru; Furuta, Tadahiko

    2016-01-01

    A class of Ti–Nb–Ta–Zr–O alloys called gum metal are known to display high strength, low Young's modulus and high elastic deformability up to 2.5%, simultaneously, and considered to deform by a dislocation-free deformation mechanism. A trace of oxygen (∼1%) in gum metal is indispensable to realize such significant properties; however, the detailed mechanism and the role of the oxygen has not been understood. To investigate an effect of trace oxygen included in gum metal, first-principles calculations for gum-metal approximants including zirconium and oxygen are performed. Calculated results clearly indicate that oxygen site with less neighboring Nb atom is energetically favorable, and that Zr–O bonding has an important role to stabilize the bcc structure of gum metal. The three-dimensional atom-probe tomography (3-D APT) measurements for gum metal were also performed to identify compositional inhomogeneity attributed to the trace elements. From the 3-D APT measurements, Zr ions bonding with oxygen ions are observed, which indicates existence of Zr–O nano-clusters in gum metal. Consequently, it is found that (a) coexistence of Zr atom and oxygen atom improves elastical stability of gum metal, (b) inhomogeneous distribution of the compositions induced by the trace elements causes anisotropical change of shear moduli, and (c) Zr–O nano-clusters existing in gum metal are expected to be obstacles to suppress movemen of dislocations.

  20. Localized Damage Process in Metal Structures Under High Velocity Deformation

    National Research Council Canada - National Science Library

    Vodenicharov, Stefan

    1999-01-01

    The ASB initiation and growth in high strength steel are investigated. An integrated energy theoretical approach is suggested for modeling ASB development and identifying post critical structure state in the bands...

  1. Impact of silver metallization and electron irradiation on the mechanical deformation of polyimide films

    Science.gov (United States)

    Muradov, A. D.; Mukashev, K. M.; Yar-Mukhamedova, G. Sh.; Korobova, N. E.

    2017-11-01

    The impact of silver metallization and electron irradiation on the physical and mechanical properties of polyimide films has been studied. The metal that impregnated the structure of the polyimide substrate was 1-5 μm. The surface coatings contained 80-97% of the relative silver mirror in the visible and infrared regions. Irradiation was performed at the ELU-6 linear accelerator with an average beam electron energy of 2 MeV, an integral current of up to 1000 μA, a pulse repetition rate of 200 Hz, and a pulse duration of 5 μs. The absorbed dose in the samples was 10, 20, 30, and 40 MGy. The samples were deformed at room temperature under uniaxial tension on an Instron 5982 universal testing system. The structural changes in the composite materials that result from the impact of the physical factors were studied using an X-ray diffractometer DRON-2M in air at 293 K using Cu K α radiation (λαCu = 1.5418 Å). A substantial growth of mechanical characteristics resulting from the film metallization, as compared to the pure film, was observed. The growth of the ultimate strength by Δσ = 105 MPa and the plasticity by Δɛ = 75% is connected with the characteristics of the change of structure of the metallized films and the chemical etching conditions. The electron irradiation of the metallized polyimide film worsens its elastic and strength characteristics due to the formation of new phases in the form of silver oxide in the coating. The concentration of these phases increased with increasing dose, which was also the result of the violation of the ordered material structure, namely, the rupture of polyimide macromolecule bonds and the formation of new phases of silver in the coating. A mathematical model was obtained that predicts the elastic properties of silver metallized polyimide films. This model agrees with the experimental data.

  2. Numerical predictions of deformation processes and the behaviour of real materials

    International Nuclear Information System (INIS)

    Andersen, S.I.; Bilde-Soerensen, J.B.; Lorentzen, T.; Pedersen, O.B.; Soerensen, N.J.

    1994-01-01

    Numerical prediction of deformation processes is a central issue in mechanical and materials engineering. During the last decade there has been a tremendous development within this area and we now deal with numerical modelling of deformation processes at a very high level of complexity. At the same time there has been a complementary increase in the efficiency in the collection of experimental data comparison with the numerical predictions. This applies to mechanical testing and, in particular, to microstructural investigations. These proceedings address the current advances in the two lines of research with an emphasis on comparisons between numerical predictions and experimental observations. The theme of the symposium is covered by 12 invited review papers and 64 contributed papers giving an up-to-date account of advances in numerical modelling of deformation processes. The deformation modes examined include uni- or multiaxial monotonic or cyclic deformation and creep, as well as industrial thermomechanical processing. The models and experimental observations refer to many aspects of deformation, such as the development of microstructures, textures and residual stresses, static and dynamic recrystallization, strain localization and failure. The deformation processes are modelled on scales ranging from that of individual dislocations to those of the microstructural and macroscopic patterns of plastic flow. (au)

  3. An analysis of heat field of metal sheet during elastic-plastic deformation

    International Nuclear Information System (INIS)

    Li, S.X.; Huang, Y.; Shih, C.H.

    1985-08-01

    This paper describes the application of the finite element analysis to calculate the temperature distribution generated during the process of elastic-plastic deformation. A better agreement is found between the results of heat field computed by use of the finite element analysis and that measured by use of an infrared camera. The results indicate that the method of finite element analysis used for heat field evaluation is reliable. (author)

  4. Effect of rolling deformation on the microstructure of bulk Cu60Zr20Ti20 metallic glass and its crystallization

    DEFF Research Database (Denmark)

    Cao, Q.P.; Li, J.F.; Zhou, Y.H.

    2006-01-01

    Bulk Cu60Zr20Ti20 metallic glass has been rolled at room temperature (RT) and cryogenic temperature (CIF) up to 97% in thickness reduction, and the dependences of microstructure on the strain and temperature have been investigated. It is revealed that as the deformation proceeds below a critical...... thickness reduction, which is 87% at RT and 89% at CT, only the shear band density and the free-volume content increase, whereas the thermal stability of the deformed glass remains unchanged. Deformation above the critical thickness reduction results in phase separation plus nanocrystallization at RT...

  5. Processing method of radioactive metal wastes

    International Nuclear Information System (INIS)

    Uetake, Naoto; Urata, Megumu; Sato, Masao.

    1985-01-01

    Purpose: To reduce the volume and increase the density of radioactive metal wastes easily while preventing scattering of radioactivity and process them into suitable form to storage and treatment. Method: Metal wastes mainly composed of zirconium are discharged from nuclear power plants or fuel re-processing plants, and these metals such as zirconium and titanium vigorously react with hydrogen and rapidly diffuse as hydrides. Since the hydrides are extremely brittle and can be pulverized easily, they can be volume-reduced. However, since metal hydrides have no ductility, dehydrogenation is applied for the molding fabrication in view of the subsequent storage and processing. The dehydrogenation is easy like the hydrogenation and fine metal pieces can be molded in a small compression device. For the dehydrogenation, a temperature is slightly increased as compared with that in the hydrogenation, pressure is reduced through the vacuum evacuation system and the removed hydrogen is purified for reuse. The upper limit for the temperature of the hydrogenation is 680 0 C in order to prevent the scttering of radioactivity. (Kamimura, M.)

  6. Laser Processing Technology using Metal Powders

    International Nuclear Information System (INIS)

    Jang, Jeong-Hwan; Moon, Young-Hoon

    2012-01-01

    The purpose of this paper is to review the state of laser processing technology using metal powders. In recent years, a series of research and development efforts have been undertaken worldwide to develop laser processing technologies to fabricate metal-based parts. Layered manufacturing by the laser melting process is gaining ground for use in manufacturing rapid prototypes (RP), tools (RT) and functional end products. Selective laser sintering / melting (SLS/SLM) is one of the most rapidly growing rapid prototyping techniques. This is mainly due to the processes's suitability for almost any materials, including polymers, metals, ceramics and many types of composites. The interaction between the laser beam and the powder material used in the laser melting process is one of the dominant phenomena defining feasibility and quality. In the case of SLS, the powder is not fully melted during laser scanning, therefore the SLS-processed parts are not fully dense and have relatively low strength. To overcome this disadvantage, SLM and laser cladding (LC) processes have been used to enable full melting of the powder. Further studies on the laser processing technology will be continued due to the many potential applications that the technology offers.

  7. Process for production of a metal hydride

    Science.gov (United States)

    Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

    2014-08-12

    A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

  8. Lubricant failure in sheet metal forming processes

    NARCIS (Netherlands)

    van der Heide, Emile

    2002-01-01

    The application of tribology to sheet metal forming processes (SMF) contributes to a general industrial aim i.e., to make products of high quality at an increasingly competitive way, by enhancing the tool life and maintaining a constant level of friction during forming. Both aspects are served by

  9. Modeling of impact deformation processes of the ceramic container for radioactive waste storage

    OpenAIRE

    Sayenko, Sergey Yu.; Morachkovsky, Oleg K.; Lavinsky, D. V.; Sobol, Vladimir N.; Andreev, Yuriy M.

    2010-01-01

    Results of researches in the field of designing containers for storage of radioactive materials are presented in the work. The purposes of researches include a development of an effective method of modeling static and dynamic deformation processes at shock impact on the ceramic container with radioactive materials at transportation. The next tasks have been solved: on the basis of the mathematical description of physic-mechanical processes of deformation of the complex design container has be...

  10. Modeling and simulation of the deformation process of PTFE flexiblestamps for nanoimprint lithography on curved surfaces

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Smistrup, K.; Hannibal, Morten

    2015-01-01

    In the presented work, simulations of the deformation process of flexible stamps used for nanoimprint lithographron curved surfaces are presented. The material used for the flexible stamps was polytetrafluoroethylene (PTFE) whose material behavior was found to be viscoelastic-viscoplastic. This b......In the presented work, simulations of the deformation process of flexible stamps used for nanoimprint lithographron curved surfaces are presented. The material used for the flexible stamps was polytetrafluoroethylene (PTFE) whose material behavior was found to be viscoelastic...

  11. Process technology - rare and refractory metals

    International Nuclear Information System (INIS)

    Gupta, C.K.; Bose, D.K.

    1989-01-01

    India has fairly rich resreves of rare and refractory metals. Abundant sources of ilmenite, rutile, zircon and rare earths are found in the placer deposits of the southern and eastern coasts of the country. Columbite-tantalite occur in mica and the mining belts of Bihar and cassiterite deposits are found in Bastar (Madhya Pradesh). Vanadium as a minor associate occurs in bauxites and in the vast deposits of titaniferrous magnetites. Over the years, research and development and pilot plant works in many research organisations in India have built up a sound technological base in the country for process metallurgy of many refractory and rare earth metals starting from their indigenous sources. The present paper provides a comprehensive view of the developments that have taken place till now on the processing of various refractory and rare earth metals with particular reference to the extensive work carried out at the Department of Atomic Energy. The coverage includes mineral benification separation of individual elements, preparation of pure intermediates, techniques of reduction to metal and final purification. The paper also reviews some of the recent developments that have been taken place in these fields and the potential application of these metals in the foreseeable future. (author). 22 refs., 18 fi g., 7 tabs

  12. The influence of bi-metal interfaces on deformation mechanisms in bulk nanolaminar composites

    Energy Technology Data Exchange (ETDEWEB)

    Mara, Nathan Allan [Los Alamos National Laboratory; Ledonne, Jon [Los Alamos National Laboratory; Wynn, Thomas A [Los Alamos National Laboratory; Rollett, Anthony D [Los Alamos National Laboratory; Beyerlein, I. J. [Los Alamos National Laboratory; Misra, Amit [Los Alamos National Laboratory

    2011-01-04

    In this presentation, we report on the plastic deformation mechanisms in Ag-Cu and Cu-Nb nanocomposites rolled to large reductions. Starting with an Ag-Cu alloy with eutectic lamellar bilayer thickness of 200 nm, we roll the as-cast rods from 9.5 mm diameter to sheets of final thickness varying from 2.4 mm to 500 {micro}m, corresponding to 75% to 95% nominal reduction in thickness. Cu(111) X-ray pole figures of the rolled nanocomposites indicate a measured texture similar to that of Ag but different from that expected during rolling of pure bulk Cu involving dislocation slip alone. Visco-Plastic Self Consistent (VPSC) polycrystal modeling indicate that both silver and copper deformed by slip and twinning and the twin fraction reached over 30%, depending on rolling reduction. Because pure Cu is not expected to twin under these processing conditions, we hypothesize that twinning in Cu is induced by twinning in Ag, aided by the presence of high Ag-Cu interfacial content. Molecular Dynamics (MD) simulations are then carried out on perfect and defective Ag-Cu interfaces and the results support this hypothesis. In the Cu-Nb system, it has been found that at individual layer thicknesses of 40 nm and above, physical vapor deposited foils can be rolled to large strains. However, when the layer thickness decreases to {approx}5nm, shear instability during rolling limits ductility. In this work, we show the effects of cladding 5nm CuINb multilayers with 40 nm CuINb multilayers to limit the onset of geometric instability, thereby facilitating the deformation of 5nm Cu/Nb multi layers to large rolling strains. Results will be discussed in terms of the effects of the interface on deformation processes at diminishing length scales.

  13. Acoustic softening in metals during ultrasonic assisted deformation via CP-FEM

    KAUST Repository

    Siddiq, Amir

    2011-01-01

    In this paper, a phenomenological crystal plasticity model is modified to account for acoustic (ultrasonic) softening effects based on the level of ultrasonic intensity supplied to single and polycrystalline metals. The material parameters are identified using the inverse modeling approach by interfacing the crystal plasticity model with an optimization tool. The proposed model is validated and verified by comparing the microstructure evolution with experimental EBSD results reported in the literature. The model is able to capture the ultrasonic softening effect and the results show that as the ultrasonic intensity increases, the plastic deformation also increases. Differences in the stress-strain response are explained based on the slip system orientation tensor (Schmidt factors) which depends upon the crystal orientation. © 2010 Elsevier B.V. All rights reserved.

  14. Local Stress States and Microstructural Damage Response Associated with Deformation Twins in Hexagonal Close Packed Metals

    Directory of Open Access Journals (Sweden)

    Indranil Basu

    2017-12-01

    Full Text Available The current work implements a correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation to accurately determine spatially resolved stress profiles in the vicinity of grain/twin boundaries and tensile deformation twin tips in commercially pure titanium. Measured local stress gradients were in good agreement with local misorientation values. The role of dislocation-boundary interactions on the buildup of local stress gradients is elucidated. Stress gradients across the twin-parent interface were compressive in nature with a maximum stress magnitude at the twin boundary. Stress profiles near certain grain boundaries initially display a local stress minimum, followed by a typically observed “one over square root of distance” variation, as was first postulated by Eshelby, Frank and Nabarro. The observed trends allude to local stress relaxation mechanisms very close to the grain boundaries. Stress states in front of twin tips showed tensile stress gradients, whereas the stress state inside the twin underwent a sign reversal. The findings highlight the important role of deformation twins and their corresponding interaction with grain boundaries on damage nucleation in metals.

  15. Process for making silver metal filaments

    Science.gov (United States)

    Bamberger, Carlos E.

    1997-01-01

    A process for making silver metal particles from silver salt particles having the same morphology. Precursor silver salt particles selected from the group consisting of silver acetate and silver sulfide having a selected morphology are contained in a reactor vessel having means for supporting the particles in an air suspension to prevent the agglomeration of the particles. Air is flowed through the reactor vessel at a flow rate sufficient to suspend the particles in the reactor vessel. The suspended precursor silver salt particles are heated to a processing temperature and at a heating rate below which the physical deterioration of the suspended precursor silver salt particles takes place. The suspended precursor silver salt particles are maintained at the processing temperature for a period of time sufficient to convert the particles into silver metal particles having the same morphology as the precursor silver salt particles.

  16. Size Effect Suppresses Brittle Failure in Hollow Cu60Zr40 Metallic Glass Nanolattices Deformed at Cryogenic Temperatures.

    Science.gov (United States)

    Lee, Seok-Woo; Jafary-Zadeh, Mehdi; Chen, David Z; Zhang, Yong-Wei; Greer, Julia R

    2015-09-09

    To harness "smaller is more ductile" behavior emergent at nanoscale and to proliferate it onto materials with macroscale dimensions, we produced hollow-tube Cu60Zr40 metallic glass nanolattices with the layer thicknesses of 120, 60, and 20 nm. They exhibit unique transitions in deformation mode with tube-wall thickness and temperature. Molecular dynamics simulations and analytical models were used to interpret these unique transitions in terms of size effects on the plasticity of metallic glasses and elastic instability.

  17. Scientific activity within the targeted research project: Metallic, ceramic and organic nanomaterials: processing - structure - properties - applications

    International Nuclear Information System (INIS)

    Leonowicz, M.; Kurzydlowski, K.

    2003-01-01

    In november 2000 Polish State Committee for Scientific Research (KBN) launched a Targeted Research Project 'Metallic, ceramic and organic nanomaterials: processing - structure - properties - applications'. The structural materials, covered by the project, comprise analysis of the suitability of heavy deformation routes for nanocrystallization of metals and alloys, Al-based glass-ceramics, ceramic matrix nanocomposites, gradient materials. Also surface engineering methods and polymer matrix nanocomposites are studied. Novel methods for the processing and compacting of nanomaterials are also researched. Among functional materials: materials for batteries soft and hard magnetic materials and nanomaterials, giant magnetoresistance and light emitting materials are studied. Basic phenomena such as mechanics of superplastic deformation of ceramics, demagnetization processes in ferromagnetic nanomaterials, transport processes in ionic conductivity materials are also investigated. Overview of the main research direction and selected achievements of the project are presented. (author)

  18. Coercivities of hot-deformed magnets processed from amorphous and nanocrystalline precursors

    International Nuclear Information System (INIS)

    Tang, Xin; Sepehri-Amin, H.; Ohkubo, T.; Hioki, K.; Hattori, A.; Hono, K.

    2017-01-01

    Hot-deformed magnets have been processed from amorphous and nanocrystalline precursors and their hard magnetic properties and microstructures have been investigated in order to explore the optimum process route. The hot-deformed magnets processed from an amorphous precursor exhibited the coercivity of 1.40 T that is higher than that processed from nanocrystalline powder, ∼1.28 T. The average grain size was larger in the magnets processed from amorphous precursor. Detailed microstructure analyses by aberration corrected scanning transmission electron microscopy revealed that the Nd + Pr concentrations in the intergranular phases were higher in the hot-deformed magnet processed from the amorphous precursor, which is considered to lead to the enhanced coercivity due to a stronger pinning force against magnetic domain wall motion.

  19. EBSD Analysis of Deformed and Partially Recrystallized Microstructures in ECAE-Processed Copper

    DEFF Research Database (Denmark)

    Mishin, Oleg; Bowen, Jacob R.; Godfrey, A.

    2012-01-01

    The deformed microstructure and recrystallization behavior of copper samples processed using equal channel angular extrusion (ECAE) have been investigated. The heavily deformed microstructure was found to be non-uniform through the sample thickness and to vary in a manner consistent with the non-......, which indicates that the deformed microstructure of ECAE-processed pure copper is unstable even at room temperature. In each sample, recrystallization was found to initiate in regions containing predominantly large misorientations.......The deformed microstructure and recrystallization behavior of copper samples processed using equal channel angular extrusion (ECAE) have been investigated. The heavily deformed microstructure was found to be non-uniform through the sample thickness and to vary in a manner consistent with the non......-uniform distribution of strain imposed by processing. The through-thickness heterogeneity of the deformed microstructure resulted in a different extent of recrystallization in different layers during annealing. Recrystallized grains were also observed in samples that were not annealed, but stored at room temperature...

  20. Laser processing of metals and alloys

    International Nuclear Information System (INIS)

    Goswami, G.L.; Kumar, Dilip; Roy, P.R.

    1988-01-01

    Laser, due to its high degree of coherence can produce powder density in the range of 10 3 -10 11 W/mm 2 . This high power density of the laser beam enables it to be utilized for many industrial applications, e.g. welding, cutting, drilling, surface treatment, etc. Laser processing of materials has many advantages, e.g. good quality product at high processing speed, least heat affected zone, minimum distortion, etc. In addition, the same laser system can be utilized for different applications, a very cost effective factor for any industry. Therefore laser has been adopted for processing of different materials for a wide range of applications and is now replacing conventional materials processing techniques on commercial merits with several economic and metallurgical advantages. Applications of laser to process materials of different thicknesses varying from 0.1 mm to 100 mm have demonstrat ed its capability as an important manufacturing tool for engineering industries. While lasers have most widely been utilized in welding, cutting and drilling they have also found applications in surface treatment of metals and alloys, e.g. transfor mation hardening and annealing. More recently, there has been significant amount of research being undertaken in laser glazing, laser surface alloying and laser cladding for obtaining improved surface properties. This report reviews the stat us of laser processing of metals and alloys emphasising its metallurgical aspects a nd deals with the different laser processes like welding, cutting, drilling and surface treatment highlighting the types and choice of laser and its interaction with metals and alloys and the applications of these processes. (author). 93 refs., 32 figs., 7 tables

  1. Some modifications to the process of discontinuous deformation analysis

    Directory of Open Access Journals (Sweden)

    Yong Yu

    2015-02-01

    Full Text Available This paper presents a modified method of discontinuous deformation analysis (DDA. In the presented method, open-close iteration may not be needed, small penetration is permitted among blocks, and springs are added between contacting block pairs only when a penetration takes place. The three contact patterns (i.e. sliding, locking and opening in original DDA method are not involved, and the recognition of these contact patterns and treatment of transformation among patterns are not required either, significantly saving the computing time. In a convex to concave contact, there are two candidate entrance edges which may cause uncertainty. In this case, we propose the angle bisector criterion to determine the entrance edge. The spring stiffness is much larger than Young's modulus in the original DDA, however we find that the correct results can still be obtained when it is much smaller than Young's modulus. Finally, the penetrations by using penalty method and augmented Lagrangian method are compared. Penetration of the latter is 1/4 of the former. The range of spring stiffness for the latter is wider than the former, being 0.01–1 of the former. Both methods can lead to correct contact forces.

  2. Fracture and fracture toughness of nanopolycrystalline metals produced by severe plastic deformation

    Science.gov (United States)

    Hohenwarter, A.; Pippan, R.

    2015-01-01

    The knowledge of the fracture of bulk metallic materials developed in the last 50 years is mostly based on materials having grain sizes, d, in the range of some micrometres up to several hundred micrometres regarding the possibilities of classical metallurgical methods. Nowadays, novel techniques provide access to much smaller grain sizes, where severe plastic deformation (SPD) is one of the most significant techniques. This opens the door to extend basic research in fracture mechanics to the nanocrystalline (NC) grain size regime. From the technological point of view, there is also the necessity to evaluate standard fracture mechanics data of these new materials, such as the fracture toughness, in order to allow their implementation in engineering applications. Here, an overview of recent results on the fracture behaviour of several different ultrafine-grained (d<1 μm) and NC (d<100 nm) metals and alloys covering examples of body- and face-centred cubic structures produced by SPD will be given. PMID:25713459

  3. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  4. Irreversible thermodynamics models and constitutive equations of the irradiation induced deformation and damage accumulating processes

    International Nuclear Information System (INIS)

    Wassilew, C.

    1989-11-01

    This report gives an overall evaluation of several in-reactor deformation and creep-rupture experiments performed in BR-2, FFTF, and Rapsodie on pressurised tubes of the stabilized austenitic stainless steels 1.4970, 1.4981, 1.4988, and the nickel base alloy Hastelloy-X. The irradiation induced deformation processes observed in the components operating in a neutron environment can be divided into two main groups: 1. volume conserving creep and 2. volumetric swelling. Since the observed deformation as well as damage accumulating phenomena are caused by the same constrained generated and free disposable point defects and helium atoms, it is obvious and advisable to analyze, and to model simultaneously the ensemble of the elementary mechanisms and processes effective at the same time. Phenomenological models based on the thermodynamics of irreversible processes have been developed, with the aim of: 1. grasping the partial relationships between the external variables and the response functions (creep, swelling, creep driven swelling, and time to rupture), 2. fathoming the rate-controlling mechanisms, 3. providing insight into the structural details and changes occurring during the deformation and the damage accumulating processes, 4. integrating the damage accumulating processes comprehensively, and 5. formulating the constitutive equations required to describe the elementary processes that generate plastic deformations as well as damage accumulation. (orig./MM)

  5. Mesoporous metal oxides and processes for preparation thereof

    Energy Technology Data Exchange (ETDEWEB)

    Suib, Steven L.; Poyraz, Altug Suleyman

    2018-03-06

    A process for preparing a mesoporous metal oxide, i.e., transition metal oxide. Lanthanide metal oxide, a post-transition metal oxide and metalloid oxide. The process comprises providing an acidic mixture comprising a metal precursor, an interface modifier, a hydrotropic ion precursor, and a surfactant; and heating the acidic mixture at a temperature and for a period of time sufficient to form the mesoporous metal oxide. A mesoporous metal oxide prepared by the above process. A method of controlling nano-sized wall crystallinity and mesoporosity in mesoporous metal oxides. The method comprises providing an acidic mixture comprising a metal precursor, an interface modifier, a hydrotropic ion precursor, and a surfactant; and heating the acidic mixture at a temperature and for a period of time sufficient to control nano-sized wall crystallinity and mesoporosity in the mesoporous metal oxides. Mesoporous metal oxides and a method of tuning structural properties of mesoporous metal oxides.

  6. Deformation Partitioning: The Missing Link Between Outcrop-Scale Observations And Orogen-Scale Processes

    Science.gov (United States)

    Attia, S.; Paterson, S. R.; Jiang, D.; Miller, R. B.

    2017-12-01

    Structural studies of orogenic deformation fields are mostly based on small-scale structures ubiquitous in field exposures, hand samples, and under microscopes. Relating deformation histories derived from such structures to changing lithospheric-scale deformation and boundary conditions is not trivial due to vast scale separation (10-6 107 m) between characteristic lengths of small-scale structures and lithospheric plates. Rheological heterogeneity over the range of orogenic scales will lead to deformation partitioning throughout intervening scales of structural development. Spectacular examples of structures documenting deformation partitioning are widespread within hot (i.e., magma-rich) orogens such as the well-studied central Sierra Nevada and Cascades core of western North America: (1) deformation partitioned into localized, narrow, triclinic shear zones separated by broad domains of distributed pure shear at micro- to 10 km scales; (2) deformation partitioned between plutons and surrounding metamorphic host rocks as shown by pluton-wide magmatic fabrics consistently oriented differently than coeval host rock fabrics; (3) partitioning recorded by different fabric intensities, styles, and orientations established from meter-scale grid mapping to 100 km scale domainal analyses; and (4) variations in the causes of strain and kinematics within fold-dominated domains. These complex, partitioned histories require synthesized mapping, geochronology, and structural data at all scales to evaluate partitioning and in the absence of correct scaling can lead to incorrect interpretations of histories. Forward modeling capable of addressing deformation partitioning in materials containing multiple scales of rheologically heterogeneous elements of varying characteristic lengths provides the ability to upscale the large synthesized datasets described above to plate-scale tectonic processes and boundary conditions. By comparing modeling predictions from the recently developed

  7. Plastic deformation and wave formation on the interface of metals welded by ultrasound-assisted explosive welding

    Science.gov (United States)

    Kuz’min, E. V.; Kuz’min, S. V.; Lysak, V. I.; Lata, A. N.

    2017-10-01

    This paper presents the influence of the effect of ultrasound on the wave formation and plastic deformation in the metals welded by ultrasound-assisted explosive welding. It has been established that the influence of high-frequency acoustic waves on the metal leads to a reduction of the dynamic yield stress, which in turn leads to changes in the properties of the surface layers of metal and in the conditions of bonding between the collided plates upon explosive welding. It has been shown that the changes in the length and amplitude of waves that arise in the weld joint upon the explosive welding with the simultaneous action of ultrasonic vibrations is connected with a decrease in the magnitude of the deforming pulse and time of action of the compressive stresses that exceed the dynamic yield stress behind the point of contact.

  8. Analysis and Modeling of Process of Residual Deformations Accumulation in Soils and Granular Materials

    Science.gov (United States)

    Aleksandrov, A. S.; Dolgih, G. V.; Kalinin, A. L.

    2017-11-01

    It is established that under the influence of repeated loads the process of plastic deformation in soils and discrete materials is hereditary. To perform the mathematical modeling of plastic deformation, the authors applied the integral equation by solution of which they manage to obtain the power and logarithmic dependencies connecting plastic deformation with the number of repeated loads, the parameters of the material and components of the stress tensor in the principal axes. It is shown that these dependences generalize a number of models proposed earlier in Russia and abroad. Based on the analysis of the experimental data obtained during material testing in the dynamic devices of triaxial compression at different values of the stress deviator, the coefficients in the proposed models of deformation are determined. The authors determined the application domain for logarithmic and degree dependences.

  9. Paramagnetic susceptibility of the Zr62Cu22Al10Fe5Dy1 metallic glass subjected to high-pressure torsion deformation

    Science.gov (United States)

    Korolev, A. V.; Kourov, N. I.; Pushin, V. G.; Gunderov, D. V.; Boltynjuk, E. V.; Ubyivovk, E. V.; Valiev, R. Z.

    2017-09-01

    The Zr62Cu22Al10Fe5Dy1 bulk metallic glass is studied in the as-cast state and in the state after processing by high-pressure torsion at temperatures of 20 °C and 150 °C. According to the data from X-ray diffraction and transmission electron microscopy, the structural state of the samples depends weakly on the conducted processing. At the same time, magnetic measurements reveal well recordable changes in paramagnetic susceptibility induced by the processing of the samples. It is assumed that, because of high-pressure torsion deformation, there occurs a noticeable change in the material electronic structure, which leads to a change in the full susceptibility of the samples. The performed studies demonstrate that paramagnetic susceptibility may be an indicator of a change in the structural state of paramagnetic amorphous metallic substances.

  10. Catalysed electrolytic metal oxide dissolution processes

    International Nuclear Information System (INIS)

    Machuron-Mandard, X.

    1994-01-01

    The hydrometallurgical processes designed for recovering valuable metals from mineral ores as well as industrial wastes usually require preliminary dissolution of inorganic compounds in aqueous media before extraction and purification steps. Unfortunately, most of the minerals concerned hardly or slowly dissolve in acidic or basic solutions. Metallic oxides, sulfides and silicates are among the materials most difficult to dissolve in aqueous solutions. They are also among the main minerals containing valuable metals. The redox properties of such materials sometimes permit to improve their dissolution by adding oxidizing or reducing species to the leaching solution, which leads to an increase in the dissolution rate. Moreover, limited amounts of redox promoters are required if the redox agent is regenerated continuously thanks to an electrochemical device. Nuclear applications of such concepts have been suggested since the dissolution of many actinide compounds (e.g., UO 2 , AmO 2 , PuC, PuN,...) is mainly based on redox reactions. In the 1980s, improvements of the plutonium dioxide dissolution process have been proposed on the basis of oxidation-reduction principles, which led a few years later to the design of industrial facilities (e.g., at Marcoule or at the french reprocessing plant of La Hague). General concepts and well-established results obtained in France at the Atomic Energy Commission (''Commissariat a l'Energie Atomique'') will be presented and will illustrate applications to industrial as well as analytical problems. (author)

  11. Reliable processing of graphene using metal etchmasks

    Directory of Open Access Journals (Sweden)

    Peltekis Nikos

    2011-01-01

    Full Text Available Abstract Graphene exhibits exciting properties which make it an appealing candidate for use in electronic devices. Reliable processes for device fabrication are crucial prerequisites for this. We developed a large area of CVD synthesis and transfer of graphene films. With patterning of these graphene layers using standard photoresist masks, we are able to produce arrays of gated graphene devices with four point contacts. The etching and lift off process poses problems because of delamination and contamination due to polymer residues when using standard resists. We introduce a metal etch mask which minimises these problems. The high quality of graphene is shown by Raman and XPS spectroscopy as well as electrical measurements. The process is of high value for applications, as it improves the processability of graphene using high-throughput lithography and etching techniques.

  12. Validation tool for 2D multi-stage metal-forming processes on meta-stable stainless steels

    NARCIS (Netherlands)

    Post, J.; de Vries, C.; Huetink, Han

    2009-01-01

    During the last few years it has become more and more customary for major industries to use FEM simulations during the product creation process. Most of these metal-forming process simulations are based on elastic plastic behaviour of material and use non-deformable tools. For a correct use of FEM

  13. High Temperature Deformation and Continuous Dynamic Recrystallization Behaviors of AA6082 using Processing Maps

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang-Min; Lee, Ji-Woon; Choi, Hyun-Jin; Hyun, Soong-Keun [Inha University, Incheon (Korea, Republic of)

    2016-11-15

    Torsion tests were performed on AA6082 samples to investigate their flow softening behavior and to determine optimum process conditions. Based on the experimental data and dynamic materials model, high strain processing maps were established which demonstrate the constitutive relationships among temperature, strain rate, strain and stress. The flow curves exhibited a single and smooth maximum, followed by a softening stage. Power dissipation efficiency increased with increasing deformation temperature, and decreased with increasing strain rate. The main softening mechanism was continuous dynamic recrystallization. The power dissipation efficiency could be divided into three stages. Two flow instability domains occurred. One was found at deformation temperatures ranging from 623 to 673 K. The other flow instability domain was found at deformation temperatures ranging from 673 to 773 K, and with strain rates ranging from 0.5 to 5/s at strains from 1.0 to 3.0, which were mainly located in the upper part of the processing maps.

  14. Integral sheet metal design via severe plastic deformation - state of the art and future challenges

    Science.gov (United States)

    Bruder, E.; Kaune, V.; Müller, C.

    2014-08-01

    The innovative forming processes Linear Flow Splitting (LFS) and Linear Bend Splitting (LBS) were developed to facilitate the continuous production of branched profiles with tailored sheet thickness by inducing severe plastic strain. In contrast to most SPD processes the stress state in LFS and LBS is very complex and plastic deformation is confined to limited volumes which results in steep strain gradients and consequently ultrafine grained (UFG) gradient microstructures. Even though the processes have been commercialized, the increased lightweight potential that originates from the local grain refinement remains mostly idle since it is neither fully understood nor easily assessable yet. The present work shows the state of the art for the LFS and LBS processes and compares the microstructures and distribution of mechanical properties for different steels processed with different LFS parameters. The data is used to identify characteristic manufacturing induced properties that are insensitive to processing parameters. Based on the experimental results a material flow model for the processing zone is proposed which is discussed with respect to the current understanding of plasticity at severe strains.

  15. Process Development And Simulation For Cold Fabrication Of Doubly Curved Metal Plate By Using Line Array Roll Set

    Science.gov (United States)

    Shim, D. S.; Jung, C. G.; Seong, D. Y.; Yang, D. Y.; Han, J. M.; Han, M. S.

    2007-05-01

    For effective manufacturing of a doubly curved sheet metal, a novel sheet metal forming process is proposed. The suggested process uses a Line Array Roll Set (LARS) composed of a pair of upper and lower roll assemblies in a symmetric manner. The process offers flexibility as compared with the conventional manufacturing processes, because it does not require any complex-shaped die and loss of material by blank-holding is minimized. LARS allows flexibility of the incremental forming process and adopts the principle of bending deformation, resulting in a slight deformation in thickness. Rolls composed of line array roll sets are divided into a driving roll row and two idle roll rows. The arrayed rolls in the central lines of the upper and lower roll assemblies are motor-driven so that they deform and transfer the sheet metal using friction between the rolls and the sheet metal. The remaining rolls are idle rolls, generating bending deformation with driving rolls. Furthermore, all the rolls are movable in any direction so that they are adaptable to any size or shape of the desired three-dimensional configuration. In the process, the sheet is deformed incrementally as deformation proceeds simultaneously in rolling and transverse directions step by step. Consequently, it can be applied to the fabrication of doubly curved ship hull plates by undergoing several passes. In this work, FEM simulations are carried out for verification of the proposed incremental forming system using the chosen design parameters. Based on the results of the simulation, the relationship between the roll set configuration and the curvature of a sheet metal is determined. The process information such as the forming loads and torques acting on every roll is analyzed as important data for the design and development of the manufacturing system.

  16. Process Development And Simulation For Cold Fabrication Of Doubly Curved Metal Plate By Using Line Array Roll Set

    International Nuclear Information System (INIS)

    Shim, D. S.; Jung, C. G.; Seong, D. Y.; Yang, D. Y.; Han, J. M.; Han, M. S.

    2007-01-01

    For effective manufacturing of a doubly curved sheet metal, a novel sheet metal forming process is proposed. The suggested process uses a Line Array Roll Set (LARS) composed of a pair of upper and lower roll assemblies in a symmetric manner. The process offers flexibility as compared with the conventional manufacturing processes, because it does not require any complex-shaped die and loss of material by blank-holding is minimized. LARS allows flexibility of the incremental forming process and adopts the principle of bending deformation, resulting in a slight deformation in thickness. Rolls composed of line array roll sets are divided into a driving roll row and two idle roll rows. The arrayed rolls in the central lines of the upper and lower roll assemblies are motor-driven so that they deform and transfer the sheet metal using friction between the rolls and the sheet metal. The remaining rolls are idle rolls, generating bending deformation with driving rolls. Furthermore, all the rolls are movable in any direction so that they are adaptable to any size or shape of the desired three-dimensional configuration. In the process, the sheet is deformed incrementally as deformation proceeds simultaneously in rolling and transverse directions step by step. Consequently, it can be applied to the fabrication of doubly curved ship hull plates by undergoing several passes. In this work, FEM simulations are carried out for verification of the proposed incremental forming system using the chosen design parameters. Based on the results of the simulation, the relationship between the roll set configuration and the curvature of a sheet metal is determined. The process information such as the forming loads and torques acting on every roll is analyzed as important data for the design and development of the manufacturing system

  17. METAL CHIP HEATING PROCESS INVESTIGATION (Part I

    Directory of Open Access Journals (Sweden)

    O. M. Dyakonov

    2007-01-01

    Full Text Available The main calculation methods for heat- and mass transfer in porous heterogeneous medium have been considered. The paper gives an evaluation of the possibility to apply them for calculation of metal chip heating process. It has been shown that a description of transfer processes in a chip has its own specific character that is attributed to difference between thermal and physical properties of chip material and lubricant-coolant components on chip surfaces. It has been determined that the known expressions for effective heat transfer coefficients can be used as basic ones while approaching mutually penetrating continuums. A mathematical description of heat- and mass transfer in chip medium can be considered as a basis of mathematical modeling, numerical solution and parameter optimization of the mentioned processes.

  18. Effect of Hafnium and Zirconium to Glass Forming Ability, Thermal Stability, Plasticity Deformation and Crystallization of Ni-Free Pentabasic Ti-Based Bulk Metallic Glasses

    Directory of Open Access Journals (Sweden)

    Oak J.J.

    2017-06-01

    Full Text Available The newly designed Ti-based bulk metallic glass (BMG in which case of fracture behavior was observed 1990MPa to compressive strength with a wide plastic deformation around 7% after process of elastic deformation. This phenomenon can be compared with those of Ti-based alloys and other Ti-based BMGs and indicates high potential to be applied in use. It was evaluated the Ti-based BMG for thermal stability that the reduced glass parameters, ΔTx, Trg and γ, are 79K, 0.50 and 0.38, respectively. In addition, it reveals high activation energies for crystallization in which are estimated to Ex1 = 291.77 ±9.71 kJ/mol, Ex2 = 588.77 ±28.88 kJ/mol and Ex3 = 330.26 ±3.61 kJ/mol on kissinger plotting in this study.

  19. New process for weld metal reliability

    International Nuclear Information System (INIS)

    Hebel, A.G.

    1985-01-01

    The industry-wide nature of weld cracking alerts one to the possibility that there is a fundamental law being overlooked. And in overlooking this law, industry is unable to counteract it. That law mandates that restraint during welding causes internal stress; internal stress causes weld metal to crack. Component restraint during welding, according to the welding standard, is the major cause of weld metal failures. When the metal working industry accepts this fact and begins to counter the effects of restraint, the number of weld failures experienced fall dramatically. Bonal Technologies, inc., of Detroit, has developed the first consistently effective non-thermal process to relieve stress caused by restraint during welding. Bonal's patented Mets-Lax sub-resonant stress relief acts as a restraint neutralizer when used during welding. Meta-Lax weld conditioning produces a finer more uniform weld grain structure. A finer, more uniform grain structure is a clear metallurgical indication of improved mechanical weld properties. Other benefits like less internal stress, and less warpage are also achieved

  20. Nd-Fe-B-Cu hot deformation processing: a comparison of deformation modes, microstructural development and magnetic properties

    International Nuclear Information System (INIS)

    Ferrante, M.; Sinka, V.; Assis, O.B.G.; Oliveira, I. de; Freitas, E. de

    1996-01-01

    Due to its relative simplicity and low cost the hot deformation of Nd-Fe-B ingots is rapidly reaching the status of a valid alternative to sintering. Among the possible deformation modes, pressing, rolling and forging are perhaps the most successful. This paper describes the research programme undertaken so far, by discussing the relationship between deformation mode, microstructure and magnetic properties of magnets produced by hot deformation mode, microstructure and magnetic properties of magnets produced by hot deformation of a number of Nd-fe-B-Cu alloys. Microstructural observation showed that both pressed and forged samples are characterized by a heterogeneous microstructure and from magnetic measurements it was concluded that magnetic properties differ when taken in the center or in the periphery of the sample. On the other hand roller magnets were homogeneous both in terms of microstructure and magnetic properties, and interpretations of the mechanisms of texture development and of microstructural development of hot deformed magnets is put forward. (author)

  1. Plastic deformation behavior of Fe–Co–B–Si–Nb–Cr bulk metallic glasses under nanoindentation

    Energy Technology Data Exchange (ETDEWEB)

    Kim, J.T.; Hong, S.H.; Lee, C.H. [HMC, Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 98 Gunja-dong, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Park, J.M., E-mail: jinman_park@hotmail.com [Materials Research Center, Samsung Advanced Institute of Technology (SAIT), San 14-1, Nongseo-dong, Giheung-gu, Yongin-si, Gyeonggi-do 446-712 (Korea, Republic of); Kim, T.W.; Lee, W.H. [HMC, Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 98 Gunja-dong, Gwangjin-gu, Seoul 143-747 (Korea, Republic of); Yim, H.I. [Department of Physics, Sookmyung Women’s University, Hyochangwongil 52, Yongsan-ku, Seoul 140-742 (Korea, Republic of); Kim, K.B., E-mail: kbkim@sejong.ac.kr [HMC, Faculty of Nanotechnology and Advanced Materials Engineering, Sejong University, 98 Gunja-dong, Gwangjin-gu, Seoul 143-747 (Korea, Republic of)

    2014-02-25

    Highlights: • Additional Cr modulation of atomic structure of Fe-Co-B-Si-Nb BMGs. • An amount of free volume characterized by a combination of nanoindentation and AFM. • Free volume determined by height measurement of AFM after nanoindentation. -- Abstract: In this work, we investigate the effect of Cr addition on thermal properties and indentation behavior of Fe{sub 52}Co{sub 20−x}B{sub 20}Si{sub 4}Nb{sub 4}Cr{sub x} alloys with x = 0, 1, 3 and 5 at.%, respectively. Among all studied alloys, the Fe{sub 52}Co{sub 17}B{sub 20}Si{sub 4}Nb{sub 4}Cr{sub 3} bulk metallic glass (BMG) exhibits the highest thermal stability with large supercooled liquid region of 40 K and the pronounced plastic deformation features which is serrated flow (pop-in event) and significant pile-up of materials around indents. This demonstrates that the appropriate addition of Cr in Fe-based BMG can induce the internal atomic structure modulation and promote the mechanical softening, which are discussed in terms of free volume concept.

  2. In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

    Science.gov (United States)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

  3. A finite-element-analysis of orthogonal metal cutting processes

    International Nuclear Information System (INIS)

    Oh, Joon-Dong; Aurich, Jan C.

    2004-01-01

    A 2-D finite-element-model for simulation of the chip formation process in metal cutting is presented. In order to consider the reciprocal interaction between mechanical and thermal loads during cutting a coupled-filed finite-element-analysis is carried out. The complex flow behavior of workpiece material which depends on local strain, strain rate and temperature is described by a thermo-viscoplastic workpiece model. The different frictional behavior in sticking and sliding regions is expressed by a nonlinear stress relationship between normal and frictional stresses at the tool-chip interface. To analyze the large deformation in the cutting zone more accurately a new technique of dynamic remeshing is developed. As the employed general purpose FEM-software Ansys does not support this feature, an additional preprocessor is developed and integrated into the program. With the aid of this remeshing technique the chip formation process can be simulated more closely to reality, i. e. the modeled tool is not assumed to be ideal sharp, but possesses nose radius and chip breaker. Simulations are carried out for conventional cutting conditions and the effects of cutting conditions, tool geometry and wear progress are examined. Furthermore, the segmented chip formation process during high speed cutting and/or during machining of hardened steel is also analyzed

  4. Deformation Behavior during Processing in Carbon Fiber Reinforced Plastics

    Science.gov (United States)

    Ogihara, Shinji; Kobayashi, Satoshi

    In this study, we manufacture the device for measuring the friction between the prepreg curing process and subjected to pull-out tests with it The prepreg used in this study is a unidirectional carbon/epoxy, produced by TORAY designation of T700SC/2592.When creating specimens 4-ply prepregs are prepared and laminated. The 2-ply prepregs in the middle are shifted 50mm. In order to measure the friction between the prepreg during the cure process, we simulate the environment in the autoclave in the device, and we experiment in pull-out test. Test environment simulating temperature and pressure. The speed of displacement should be calculated by coefficient of thermal expansions (CTE). By calculation, 0.05mm/min gives the order of magnitude of displacement speed. In this study, 3 pull-out speeds are used: 0.01, 0.05 and 0.1mm/min. The specimen was heated by a couple of heaters, and we controlled the heaters with a temperature controller along the curing conditions of the prepreg. We put pressure using 4 bolts. Two strain gages were put on the bolt. We can understand the load applied to the specimen from the strain of the bolt. Pressure was adjusted the tightness of the bolt according to curing conditions. By using such a device, the pull-out test performed by tensile testing machine while adding temperature and pressure. During the 5 hours, we perform experiments while recording the load and stroke. The shear stress determined from the load and the stroke, and evaluated.

  5. Modelling ground deformation patterns associated with volcanic processes at the Okataina Volcanic Centre

    Science.gov (United States)

    Holden, L.; Cas, R.; Fournier, N.; Ailleres, L.

    2017-09-01

    The Okataina Volcanic Centre (OVC) is one of two large active rhyolite centres in the modern Taupo Volcanic Zone (TVZ) in the North Island of New Zealand. It is located in a complex section of the Taupo rift, a tectonically active section of the TVZ. The most recent volcanic unrest at the OVC includes the 1315 CE Kaharoa and 1886 Tarawera eruptions. Current monitoring activity at the OVC includes the use of continuous GPS receivers (cGPS), lake levelling and seismographs. The ground deformation patterns preceding volcanic activity the OVC are poorly constrained and restricted to predictions from basic modelling and comparison to other volcanoes worldwide. A better understanding of the deformation patterns preceding renewed volcanic activity is essential to determine if observed deformation is related to volcanic, tectonic or hydrothermal processes. Such an understanding also means that the ability of the present day cGPS network to detect these deformation patterns can also be assessed. The research presented here uses the finite element (FE) modelling technique to investigate ground deformation patterns associated with magma accumulation and diking processes at the OVC in greater detail. A number of FE models are produced and tested using Pylith software and incorporate characteristics of the 1315 CE Kaharoa and 1886 Tarawera eruptions, summarised from the existing body of research literature. The influence of a simple ring fault structure at the OVC on the modelled deformation is evaluated. The ability of the present-day continuous GPS (cGPS) GeoNet monitoring network to detect or observe the modelled deformation is also considered. The results show the modelled horizontal and vertical displacement fields have a number of key features, which include prominent lobe based regions extending northwest and southeast of the OVC. The results also show that the ring fault structure increases the magnitude of the displacements inside the caldera, in particular in the

  6. Metal Big Area Additive Manufacturing: Process Modeling and Validation

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, Srdjan [ORNL; Nycz, Andrzej [ORNL; Noakes, Mark W [ORNL; Chin, Charlie [Dassault Systemes; Oancea, Victor [Dassault Systemes

    2017-01-01

    Metal Big Area Additive Manufacturing (mBAAM) is a new additive manufacturing (AM) technology for printing large-scale 3D objects. mBAAM is based on the gas metal arc welding process and uses a continuous feed of welding wire to manufacture an object. An electric arc forms between the wire and the substrate, which melts the wire and deposits a bead of molten metal along the predetermined path. In general, the welding process parameters and local conditions determine the shape of the deposited bead. The sequence of the bead deposition and the corresponding thermal history of the manufactured object determine the long range effects, such as thermal-induced distortions and residual stresses. Therefore, the resulting performance or final properties of the manufactured object are dependent on its geometry and the deposition path, in addition to depending on the basic welding process parameters. Physical testing is critical for gaining the necessary knowledge for quality prints, but traversing the process parameter space in order to develop an optimized build strategy for each new design is impractical by pure experimental means. Computational modeling and optimization may accelerate development of a build process strategy and saves time and resources. Because computational modeling provides these opportunities, we have developed a physics-based Finite Element Method (FEM) simulation framework and numerical models to support the mBAAM process s development and design. In this paper, we performed a sequentially coupled heat transfer and stress analysis for predicting the final deformation of a small rectangular structure printed using the mild steel welding wire. Using the new simulation technologies, material was progressively added into the FEM simulation as the arc weld traversed the build path. In the sequentially coupled heat transfer and stress analysis, the heat transfer was performed to calculate the temperature evolution, which was used in a stress analysis to

  7. Parameter Identification of Piecewise Linear Plasticity Metal Models Used in Numerical Modeling of Structures Under Plastic Deformation and Failure

    OpenAIRE

    A. V. Shmeliov; A. G. Kononov; A. V. Omelusik

    2016-01-01

    The article describes the models of metallic materials used in the calculation of deformation and destruction of engineering structures. The reliability of material models can adequately assess the strength characteristics of the designs of new technology in its designing and certification.The article deals with contingencies and true mechanical properties of materials and presents equations of their relationship. It notes that in the software systems mechanical characteristics of materials a...

  8. Deformation processes in mantle peridotites : with emphasis on the Ronda peridotite of SW Spain

    NARCIS (Netherlands)

    Wal, D. van der

    1993-01-01

    This thesis aims to study upper mantle deformation processes in a case study of the Ronda peridotite in the Alpine Betic Cordilleras of SW Spain. The choice for this massif is motivated by its following characteristics: (i) pioneering geochemical and geological studies have shown that the W

  9. Coupling of local texture and microstructure evolution during restoration processes in aluminum deformed to large strains

    DEFF Research Database (Denmark)

    Hansen, Niels; Yu, Tianbo; Mishin, Oleg

    2013-01-01

    The coupling between local texture and microstructure is analyzed during restoration processes in aluminum cold-rolled to high and ultrahigh strains. The deformed microstructure is composed of lamellae with orientations of rolling texture components that occupy different volume fractions and vary...

  10. Influence of Plastic Deformation Process on the Structure and Properties of Alloy WE43

    Directory of Open Access Journals (Sweden)

    Bednarczyk I.

    2016-03-01

    Full Text Available The paper describes the results of structure and properties tests of flat bars made of alloy WE43 obtained in the process of extrusion with the use of KOBO method. An analysis of structure changes was conducted both in initial state and after plastic deformation.

  11. Process for the disposal of alkali metals

    International Nuclear Information System (INIS)

    Lewis, L.C.

    1979-01-01

    The invention describes a method of disposing of alkali metals by forming a solid waste for storage. The method comprises preparing an aqueous disposal solution of at least 55 weight percent alkali metal hydroxide, heating the alkali metal to melting temperature to form a feed solution, and spraying the molten feed solution into the disposal solution. The alkali metal reacts with the water in the disposal solution in a controlled reaction which produces alkali metal hydroxide, hydrogen and heat and thereby forms a solution of alkali metal hydroxides. Water is added to the solution in amounts sufficient to maintain the concentration of alkali metal hydroxides in the solution at 70 to 90 weight percent, and to maintain the temperature of the solution at about the boiling point. Removing and cooling the alkali metal hydroxide solution thereby forms a solid waste for storage. The method is particularly applicable to radioactive alkali metal reactor coolant. (auth)

  12. Laser Processing of Metals and Polymers

    Energy Technology Data Exchange (ETDEWEB)

    Singaravelu, Senthilraja [Old Dominion Univ., Norfolk, VA (United States)

    2012-05-01

    A laser offers a unique set of opportunities for precise delivery of high quality coherent energy. This energy can be tailored to alter the properties of material allowing a very flexible adjustment of the interaction that can lead to melting, vaporization, or just surface modification. Nowadays laser systems can be found in nearly all branches of research and industry for numerous applications. Sufficient evidence exists in the literature to suggest that further advancements in the field of laser material processing will rely significantly on the development of new process schemes. As a result they can be applied in various applications starting from fundamental research on systems, materials and processes performed on a scientific and technical basis for the industrial needs. The interaction of intense laser radiation with solid surfaces has extensively been studied for many years, in part, for development of possible applications. In this thesis, I present several applications of laser processing of metals and polymers including polishing niobium surface, producing a superconducting phase niobium nitride and depositing thin films of niobium nitride and organic material (cyclic olefin copolymer). The treated materials were examined by scanning electron microscopy (SEM), electron probe microanalysis (EPMA), atomic force microscopy (AFM), high resolution optical microscopy, surface profilometry, Fourier transform infrared spectroscopy (FTIR) and x-ray diffraction (XRD). Power spectral density (PSD) spectra computed from AFM data gives further insight into the effect of laser melting on the topography of the treated niobium.

  13. Microgravity metal processing: from undercooled liquids to bulk metallic glasses

    Science.gov (United States)

    Hofmann, Douglas C; Roberts, Scott N

    2015-01-01

    Bulk metallic glasses (BMGs) are a novel class of metal alloys that are poised for widespread commercialization. Over 30 years of NASA and ESA (as well as other space agency) funding for both ground-based and microgravity experiments has resulted in fundamental science data that have enabled commercial production. This review focuses on the history of microgravity BMG research, which includes experiments on the space shuttle, the ISS, ground-based experiments, commercial fabrication and currently funded efforts. PMID:28725709

  14. FEM Analysis on Electromagnetic Processing of Thin Metal Sheets

    Directory of Open Access Journals (Sweden)

    PASCA Sorin

    2014-10-01

    Full Text Available Based on finite element analysis, this paper investigates a possible new technology for electromagnetic processing of thin metal sheets, in order to improve the productivity, especially on automated manufacturing lines. This technology consists of induction heating process followed by magnetoforming process, both applied to metal sheet, using the same tool coil for both processes.

  15. Deformation processing of the Nb-10 a/o Si in-situ composite

    International Nuclear Information System (INIS)

    Srinivasan, R.; Thirukkonda, M.; Weiss, I.

    1994-01-01

    Isothermal constant strain rate compressive deformation of the Nb 10 a/o Si in-situ composite was studied in order to establish the conditions under which the alloy deformed uniformly. The microstructure of the alloy was modified by hot extrusion. The different microstructures obtained were: as-cast (AC-I Generation), once-extruded (E1-II Generation), and twice-extruded (E2-III Generation). In the as-cast condition, the alloy undergoes uniform deformation only at very high temperatures (∼1,800 C) or at very slow strain rates (var-epsilon ≤ 10 -4 s -1 ). Through microstructural modification it was possible to change the conditions for uniform deformation to lower temperatures and faster strain rates. The thermomechanical processing of Nb-10 a/o Si alloy resulted in the recrystallization and the morphological alignment of the Nb 3 Si and Nb phases in the extrusion direction. A consequence of these microstructural modifications was an improvement in the mechanical properties of the alloy. Room temperature fracture toughness of the alloy increased from about 11 MPa√ bar m in the AC condition to 21 MPa√ bar m in the E1 condition, and to 26 MPa√ bar m in the E2 condition. Thermomechanical processing also resulted in considerable increases in both the room temperature and the elevated temperature strength of the alloy

  16. Spatiotemporal processing of gated cardiac SPECT images using deformable mesh modeling

    International Nuclear Information System (INIS)

    Brankov, Jovan G.; Yang Yongyi; Wernick, Miles N.

    2005-01-01

    In this paper we present a spatiotemporal processing approach, based on deformable mesh modeling, for noise reduction in gated cardiac single-photon emission computed tomography images. Because of the partial volume effect (PVE), clinical cardiac-gated perfusion images exhibit a phenomenon known as brightening--the myocardium appears to become brighter as the heart wall thickens. Although brightening is an artifact, it serves as an important diagnostic feature for assessment of wall thickening in clinical practice. Our proposed processing algorithm aims to preserve this important diagnostic feature while reducing the noise level in the images. The proposed algorithm is based on the use of a deformable mesh for modeling the cardiac motion in a gated cardiac sequence, based on which the images are processed by smoothing along space-time trajectories of object points while taking into account the PVE. Our experiments demonstrate that the proposed algorithm can yield significantly more-accurate results than several existing methods

  17. Springback prediction in sheet metal forming process based on the hybrid SA

    International Nuclear Information System (INIS)

    Guo Yuqin; Jiang Hong; Wang Xiaochun; Li Fuzhu

    2005-01-01

    In terms of the intensive similarity between the sheet metal forming-springback process and that of the annealing of metals, it is suggested that the simulation of the sheet metal forming process is performed with the Nonlinear FEM and the springback prediction is implemented by solving the large-scale combinational optimum problem established on the base of the energy descending and balancing in deformed part. The BFGS-SA hybrid SA approach is proposed to solve this problem and improve the computing efficiency of the traditional SA and its capability of obtaining the global optimum solution. At the same time, the correlative annealing strategies for the SA algorithm are determined in here. By comparing the calculation results of sample part with those of experiment measurement at the specified sections, the rationality of the schedule of springback prediction used and the validity of the BFGS-SA algorithm proposed are verified

  18. Influence of deformation mechanisms on the mechanical behavior of metals and alloys: Experiments, constitutive modeling, and validation

    International Nuclear Information System (INIS)

    Gray, G.T. III; Cerreta, E.; Chen, S.R.; Maudlin, P.J.

    2004-01-01

    Jim Williams has made seminal contributions to the field of structure / property relations and its controlling effects on the mechanical behavior of metals and alloys. This talk will discuss experimental results illustrating the role of interstitial content, grain size, texture, temperature, and strain rate on the operative deformation mechanisms, mechanical behavior, and substructure evolution in titanium, zirconium, hafnium, and rhenium. Increasing grain size is shown to significantly decrease the dynamic flow strength of Ti and Zr while increasing work-hardening rates due to an increased incidence of deformation twinning. Increasing oxygen interstitial content is shown to significantly alter both the constitutive response and α-ω shock-induced phase transition in Zr. The influence of crystallographic texture on the mechanical behavior in Ti, Zr, and Hf is discussed in terms of slip system and deformation twinning activity. An example of the utility of incorporation of operative deformation mechanisms into a polycrystalline plasticity constitutive model and validation using Taylor cylinder impact testing is presented

  19. Effect of combined tensile, bending and torsion deformation on medium carbon steel wire

    Directory of Open Access Journals (Sweden)

    Polyakova Marina

    2017-01-01

    Full Text Available Such schemes of plastic deformation as bending, torsion, tension, compression etc. are considered to be the basic schemes for metal processing methods. Each of these types of deformation has specific influence on microstructure and mechanical properties of the processed metal. For the optimal result of plastic deformation impact on metal structure and properties the mechanism of plastic processing should follow the definite requirements. The effect of different kinds of deformation on medium carbon steel wire was studied using several methods: scanning electron microscopy, atomic force microscopy, dynamic hardness testing. The obtained results can be used in the design of combined methods of deformation processing of carbon steel.

  20. Metals Processing Laboratory Users (MPLUS) Facility Annual Report FY 2002 (October 1, 2001-September 30, 2002)

    Energy Technology Data Exchange (ETDEWEB)

    Angelini, P

    2004-04-27

    The Metals Processing Laboratory Users Facility (MPLUS) is a Department of Energy (DOE), Energy Efficiency and Renewable Energy, Industrial Technologies Program, user facility designated to assist researchers in key industries, universities, and federal laboratories in improving energy efficiency, improving environmental aspects, and increasing competitiveness. The goal of MPLUS is to provide access to the specialized technical expertise and equipment needed to solve metals processing issues that limit the development and implementation of emerging metals processing technologies. The scope of work can also extend to other types of materials. MPLUS has four primary user centers: (1) Processing--casting, powder metallurgy, deformation processing (including extrusion, forging, rolling), melting, thermomechanical processing, and high-density infrared processing; (2) Joining--welding, monitoring and control, solidification, brazing, and bonding; (3) Characterization--corrosion, mechanical properties, fracture mechanics, microstructure, nondestructive examination, computer-controlled dilatometry, and emissivity; and (4) Materials/Process Modeling--mathematical design and analyses, high-performance computing, process modeling, solidification/deformation, microstructure evolution, thermodynamic and kinetic, and materials databases A fully integrated approach provides researchers with unique opportunities to address technologically related issues to solve metals processing problems and probe new technologies. Access is also available to 16 additional Oak Ridge National Laboratory (ORNL) user facilities ranging from state-of-the-art materials characterization capabilities, and high-performance computing to manufacturing technologies. MPLUS can be accessed through a standardized user-submitted proposal and a user agreement. Nonproprietary (open) or proprietary proposals can be submitted. For open research and development, access to capabilities is provided free of charge

  1. Metals Processing Laboratory Users (MPLUS) Facility Annual Report: October 1, 2000 through September 30, 2001

    Energy Technology Data Exchange (ETDEWEB)

    Angelini, P

    2004-04-27

    The Metals Processing Laboratory Users Facility (MPLUS) is a Department of Energy (DOE), Energy Efficiency and Renewable Energy, Industrial Technologies Program user facility designated to assist researchers in key industries, universities, and federal laboratories in improving energy efficiency, improving environmental aspects, and increasing competitiveness. The goal of MPLUS is to provide access to the specialized technical expertise and equipment needed to solve metals processing issues that limit the development and implementation of emerging metals processing technologies. The scope of work can also extend to other types of materials. MPLUS has four primary User Centers including: (1) Processing--casting, powder metallurgy, deformation processing including (extrusion, forging, rolling), melting, thermomechanical processing, high density infrared processing; (2) Joining--welding, monitoring and control, solidification, brazing, bonding; (3) Characterization--corrosion, mechanical properties, fracture mechanics, microstructure, nondestructive examination, computer-controlled dilatometry, and emissivity; (4) Materials/Process Modeling--mathematical design and analyses, high performance computing, process modeling, solidification/deformation, microstructure evolution, thermodynamic and kinetic, and materials data bases. A fully integrated approach provides researchers with unique opportunities to address technologically related issues to solve metals processing problems and probe new technologies. Access is also available to 16 additional Oak Ridge National Laboratory (ORNL) user facilities ranging from state of the art materials characterization capabilities, high performance computing, to manufacturing technologies. MPLUS can be accessed through a standardized User-submitted Proposal and a User Agreement. Nonproprietary (open) or proprietary proposals can be submitted. For open research and development, access to capabilities is provides free of charge while

  2. Effect of compressive deformation on thermal and corrosive properties of Zr61.7Al8Ni13Cu17Sn0.3 bulk metallic glass

    Science.gov (United States)

    Xu, Yuanli; Shi, Bo

    2018-03-01

    The effect of compressive deformation on thermal stability and corrosive property of Zr61.7Al8Ni13Cu17Sn0.3 bulk metallic glass with a strain of 80% was investigated in this work. The corresponding thermal stability is found to decrease after deformation and this can probably be attributed to the reduction of the viscosity and the increase of the Gibbs free energy after compressive deformation. In addition, the corrosion current density increases and this suggests that the corrosion resistance decreases for the deformed sample in comparison with the as-cast sample.

  3. Process to separate alkali metal salts from alkali metal reacted hydrocarbons

    Science.gov (United States)

    Gordon, John Howard; Alvare, Javier; Larsen, Dennis; Killpack, Jeff

    2017-06-27

    A process to facilitate gravimetric separation of alkali metal salts, such as alkali metal sulfides and polysulfides, from alkali metal reacted hydrocarbons. The disclosed process is part of a method of upgrading a hydrocarbon feedstock by removing heteroatoms and/or one or more heavy metals from the hydrocarbon feedstock composition. This method reacts the oil feedstock with an alkali metal and an upgradant hydrocarbon. The alkali metal reacts with a portion of the heteroatoms and/or one or more heavy metals to form an inorganic phase containing alkali metal salts and reduced heavy metals, and an upgraded hydrocarbon feedstock. The inorganic phase may be gravimetrically separated from the upgraded hydrocarbon feedstock after mixing at a temperature between about 350.degree. C. to 400.degree. C. for a time period between about 15 minutes and 2 hours.

  4. On the role of interphase barrier and substructural strengthening in deformation processed composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Funkenbusch, P.D. (Rochester Univ., NY (USA). Dept. of Mechanical Engineering); Courtney, T.H. (Virginia Univ., Charlottesville, VA (USA). Dept. of Materials Science)

    1989-10-01

    The authors discuss deformation processed composites. They are complex materials, and it is unlikely that any single strengthening mechanism/model can account for all aspects of their behavior. The work hardening model is consistent with some aspects of microstructural evolution and can be used to predict composite strengths as they depend on interphase spacing, phase volume fraction and deformation strain. In addition, the model predicts other important qualitative aspects of DPCM behavior. The work hardening model, however, can not be relied on to provide a detailed picture of dislocation substructure. Recent attempts to model DPCM strengths solely in terms of interphase barrier strengthening appear implausible. This is a consequence of disregarding substructural development and the importance of substructure in determining composite strengths. Nor is such a mechanism able to explain many other aspects of DPCM behavior. The interphase barrier mechanism is most plausible when processing produces a composite without strong substructural obstacles.

  5. InSAR Deformation Time Series Processed On-Demand in the Cloud

    Science.gov (United States)

    Horn, W. B.; Weeden, R.; Dimarchi, H.; Arko, S. A.; Hogenson, K.

    2017-12-01

    During this past year, ASF has developed a cloud-based on-demand processing system known as HyP3 (http://hyp3.asf.alaska.edu/), the Hybrid Pluggable Processing Pipeline, for Synthetic Aperture Radar (SAR) data. The system makes it easy for a user who doesn't have the time or inclination to install and use complex SAR processing software to leverage SAR data in their research or operations. One such processing algorithm is generation of a deformation time series product, which is a series of images representing ground displacements over time, which can be computed using a time series of interferometric SAR (InSAR) products. The set of software tools necessary to generate this useful product are difficult to install, configure, and use. Moreover, for a long time series with many images, the processing of just the interferograms can take days. Principally built by three undergraduate students at the ASF DAAC, the deformation time series processing relies the new Amazon Batch service, which enables processing of jobs with complex interconnected dependencies in a straightforward and efficient manner. In the case of generating a deformation time series product from a stack of single-look complex SAR images, the system uses Batch to serialize the up-front processing, interferogram generation, optional tropospheric correction, and deformation time series generation. The most time consuming portion is the interferogram generation, because even for a fairly small stack of images many interferograms need to be processed. By using AWS Batch, the interferograms are all generated in parallel; the entire process completes in hours rather than days. Additionally, the individual interferograms are saved in Amazon's cloud storage, so that when new data is acquired in the stack, an updated time series product can be generated with minimal addiitonal processing. This presentation will focus on the development techniques and enabling technologies that were used in developing the time

  6. Effects of processing of heavy metal content of foods.

    Science.gov (United States)

    Morgan, J N

    1999-01-01

    Metals occur in all foodstuffs. Of particular concern is the presence of toxic metals, which include lead, cadmium, arsenic and mercury. The toxic metal content of foods is influenced by many factors ranging from environmental conditions during growth to post-harvest handling, processing, preparation and cooking techniques. For example, metal content increases in some commodities grown in contaminated soils or atmospheres while post-harvest handling steps such as washing generally remove metal contaminants. Cooking may reduce metal content although some foods can absorb metals if the cooking water is contaminated. Metals used in food processing equipment or food packaging material may contribute to food contamination. Contamination may also occur during kitchen preparation and storage. This paper will review the effects of processing of foods on toxic metal content. A broad interpretation of processing, to include aspects of food production from growth through cooking, will be taken in discussing the toxic metal content of foods. Specific examples of changes in metal content due to processing will be discussed.

  7. Phase composition and magnetic properties in hot deformed magnets based on Misch-metal

    Science.gov (United States)

    Ma, Q.; Zhang, Z. Y.; Zhang, X. F.; Hu, Z. F.; Liu, Y. L.; Liu, F.; Jv, X. M.; Wang, J.; Li, Y. F.; Zhang, J. X.

    2018-04-01

    In this paper, the Rare-earth Iron Boron (RE-Fe-B) magnets were fabricated successfully by using the double main phase method through mixing the Neodymium Iron Boron (Nd-Fe-B) powders and Misch-metal Iron Boron (MM-Fe-B) powders with different ratio. Aiming at the nanocrystalline RE2Fe14B magnets prepared by using spark plasma sintering technology, phase structure and magnetic properties were investigated. It is found that the Misch-metal (MM) alloys promote the domain nucleation during the the process of magnetization reversal and then damage the coercivity (Hcj) of isotropic RE2Fe14B magnets, while the Hcj could still remain more than 1114.08 kA/m when the mass proportion of MM (simplified as: "a") is 30%. Curie temperature and phase structure were also researched. Two kinds of mixed-solid-solution (MSS) main phases with different Lanthanum (La) and Cerium (Ce) content were believed to be responsible for the two curie temperature of the RE2Fe14B magnets with "a" ≥20%. This is resulted from the inhomogeneous elemental distribution of RE2Fe14B phase.

  8. Active deformation processes across a megathrust-segment boundary, south-central Chile

    OpenAIRE

    M. Moreno; Juergen Klotz; D. Melnick; J. Bolte; Helmut Echtler; K. Bataille

    2009-01-01

    The south-central Chile margin is an active plate boundary where a variety of tectonic processes, including postseismic mantle relaxation, interseismic strain accumulation, sliver motions and crustal faulting are documented. GPS data and finite-element models with complex geometries are presented to gain insight into the active deformation in the vicinity of two megathrust-earthquake segments: the Valdivia and Concepción rupture zones. GPS vectors are heterogeneously distributed in two domain...

  9. Process for the disposal of alkali metals

    International Nuclear Information System (INIS)

    Lewis, L.C.

    1977-01-01

    Large quantities of alkali metals may be safely reacted for ultimate disposal by contact with a hot concentrated caustic solution. The alkali metals react with water in the caustic solution in a controlled reaction while steam dilutes the hydrogen formed by the reaction to a safe level. 6 claims

  10. Fatigue properties of magnesium alloy AZ91 processed by severe plastic deformation.

    Science.gov (United States)

    Fintová, Stanislava; Kunz, Ludvík

    2015-02-01

    Fatigue properties of cast AZ91 magnesium alloy processed by severe plastic deformation were investigated and compared with the properties of the initial cast state. The severe plastic deformation was carried out by equal channel angular pressing (ECAP). The ECAP treatment resulted in a bimodal structure. The bimodality consists in a coexistence of fine grained areas with higher content of Mg17Al12 particles and areas exhibiting larger grains and lower density of Mg17Al12 particles. Improvement of the basic mechanical properties of AZ91 (yield stress, tensile strength and ductility) by ECAP was significant. Also the improvement of the fatigue life in the low-cycle fatigue region was substantial. However the improvement of the fatigue strength in the high-cycle fatigue region was found to be negligible. The endurance limit based on 10(7) cycles for the cast alloy was 80 MPa and for the alloy processed by ECAP 85 MPa. The cyclic plastic response in both states was qualitatively similar; initial softening was followed by a long cyclic hardening. Fatigue cracks in cast alloy initiate in cyclic slip bands which were formed in areas of solid solution. In the case of severe plastic deformed material with bimodal structure two substantially different mechanisms of crack initiation were observed. Crack initiation in slip bands was a preferred process in the areas with large grains whereas the grain boundaries cracking was a characteristic mechanism in the fine grained regions. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Experimental force modeling for deformation machining stretching ...

    Indian Academy of Sciences (India)

    ARSHPREET SINGH

    Deformation machining is a hybrid process that combines two manufacturing processes—thin structure machining and ... structures and geometries, which would be rather difficult or sometimes impossible to manufacture. A com- prehensive ... sheet metal is deformed locally into plastic stage, enabling creation of complex ...

  12. Active deformation processes across a megathrust-segment boundary, south-central Chile

    Science.gov (United States)

    Moreno, M. S.; Klotz, J.; Melnick, D.; Bolte, J.; Echtler, H.; Bataille, K.

    2009-04-01

    The south-central Chile margin is an active plate boundary where a variety of tectonic processes, including postseismic mantle relaxation, interseismic strain accumulation, sliver motions and crustal faulting are documented. GPS data and finite-element models with complex geometries are presented to gain insight into the active deformation in the vicinity of two megathrust-earthquake segments: the Valdivia and Concepción rupture zones. GPS vectors are heterogeneously distributed in two domains that follow the megathrust segments. Models which simulate only interseismic locking on the plate interface and postseismic relaxation after an uniform coseismic slip during the 1960 Valdivia earthquake (Mw=9.5) not fully reproduce the observed surface deformation. In order to distinguish between the main processes producing the regional-scale heterogeneity of surface velocities, we model: (1) the postseismic viscoelastic deformation induced by a non-uniform coseismic slip distribution, (2) the interseismic kinematic coupling, and (3) the interseismic effect of a crustal fault rooted in the plate interface. We find that interseismic locked asperities are spatially coincident with the historic earthquake rupture zones, which are separated by a sharp boundary of low (~ 50%) kinematic coupling. A regional pattern of clockwise rotations arise from postseismic mantle rebound at the overlap area of the rupture zones and extend over a broad segment between the forearc and the back-arc. Locally, counterclockwise block rotation is observed in a limited area south of the Lanalhue fault, and may be related to transpression at the northern leading edge of a forearc sliver. In the Concepción domain, models that include a dextral-reverse crustal fault better reproduce the GPS observations. Our study suggests that upper-plate crustal faults in addition to earthquake-cycle transients exert an important control on deformation processes at megathrust-segment boundaries.

  13. Beyond Brittle Deformation: Insights into Seismogenic Slip Processes from Natural and Experimental Faults

    Science.gov (United States)

    Holdsworth, R.; De Paola, N.; Bullock, R. J.; Collettini, C.; Viti, C.; Nielsen, S. B.

    2015-12-01

    Shear displacements in upper crustal faults are typically localized within cm- to m-thick high strain fault cores composed of interlayered tabular domains of cataclasite and gouge. Evidence from exhumed/exposed seismic faults shows that the great majority of co-seismic slip is taken up along narrow (PSS). Even in unconsolidated materials deformed near to the surface, seismogenic slip is observed to localize within discrete, narrow PSZs. Theoretical studies suggest that in all but the shallowest settings, the natural PSZs may be sufficiently thin to generate localised frictional heating that potentially promotes thermally-activated dynamic weakening mechanisms. We can recreate these processes in the laboratory using displacement-controlled friction experiments performed in a rotary shear apparatus on fault gouges of known composition deformed at seismic slip rates (v > 1ms-1) and normal stresses of up to 20 MPa. A sequential sampling approach is used in which slip is arrested at different stages of the observed friction evolution (e.g. post-compaction, peak friction, steady state after weakening). This allows the evolution of gouge microstructures and deformation mechanisms in the experimental samples to be: a) related to the evolving temperature regimes in the PSZ and changing mechanical behavior; and b) compared to natural PSZ/PSSs. Using this approach we have investigated the behavior and deformation mechanisms of gouges made of common, rock-forming minerals (calcite, clays, olivine, quartz) both in pure form and, in some cases, as mixed compositions deformed under a range of experimental conditions. We have studied the effects of varying confining pressure, fluid content (room humidity vs water saturated) and composition (de-ionized water vs brine) and slip rate (e.g. seismic vs. sub-seismic). Our findings - and those of others - reveal a startling diversity of 'non-brittle' micro- to nano-scale deformation processes (e.g. viscous GBS, particulate flow). This

  14. Towards high velocity deformation characterisation of metals and composites using Digital Image Correlation

    DEFF Research Database (Denmark)

    Eriksen, Rasmus Normann Wilken; Berggreen, Christian; Boyd, S.W

    2010-01-01

    Characterisation of materials subject to high velocity deformation is necessary as many materials behave differently under such conditions. It is particularly important for accurate numerical simulation of high strain rate events. High velocity servo-hydraulic test machines have enabled material...... images and then extracting deformation data using Digital Image Correlation (DIC) from tensile testing in the intermediate strain rate regime available with the test machines. Three different materials, aluminium alloy 1050, S235 steel and glass fibre reinforced plastic (GFRP) were tested at different...

  15. Process for preparing liquid metal electrical contact device

    Science.gov (United States)

    Lovell, R. R.; Berkopec, F. D.; Culp, D. H. (Inventor)

    1977-01-01

    The parts of an electrical contact device are treated by sputter etching to remove the parent metal oxide. Prior to exposure of the electrodes to any oxygen, a sacrificial metal is sputter deposited on the parts. Preferably this sacrificial metal is one that oxidizes slowly and is readily dissolved by the liquid metal. The sacrificial metal may then be removed from unwanted areas. The remainder of the ring and the probe to be wet by the liquid metal are submerged in the liquid metal or the liquid metal is flushed over these areas, preferably while they are being slightly abraded, unitl all the sacrificial material on these portions is wet by the liquid metal. In doing so the liquid metal dissolves the sacrificial metal and permanently wets the parent metal. Preferred materials used in the process and for the electrodes of electrical contact devices are high purity (99.0%) nickel or AISI type 304 stainless steel for the electrical contact devices, gallium as the liquid metal, and gold as the sacrificial material.

  16. Different deformation patterns using GPS in the volcanic process of El Hierro (Canary Island) 2011-2013

    Science.gov (United States)

    García-Cañada, Laura; José García-Arias, María; Pereda de Pablo, Jorge; Lamolda, Héctor; López, Carmen

    2014-05-01

    Ground deformation is one of the most important parameter in volcano monitoring. The detected deformations in volcanic areas can be precursors of a volcanic activity and contribute with useful information to study the evolution of an unrest, eruption or any volcanic process. GPS is the most common technique used to measure volcano deformations. It can be used to detect slow displacement rates or much larger and faster deformations associated with any volcanic process. In volcanoes the deformation is expected to be a mixed of nature; during periods of quiescence it will be slow or not present, while increased activity slow displacement rates can be detected or much larger and faster deformations can be measure due to magma intrusion, for example in the hours to days prior a eruption beginning. In response to the anomalous seismicity detected at El Hierro in July 2011, the Instituto Geográfico Nacional (IGN) improved its volcano monitoring network in the island with continuous GPS that had been used to measure the ground deformation associated with the precursory unrest since summer 2011, submarine eruption (October 2011-March 2012) and the following unrest periods (2012-2013). The continuous GPS time series, together with other techniques, had been used to evaluate the activity and to detect changes in the process. We investigate changes in the direction and module of the deformation obtained by GPS and they show different patterns in every unrest period, very close to the seismicity locations and migrations.

  17. The transformation of spinal curvature into spinal deformity: pathological processes and implications for treatment

    Directory of Open Access Journals (Sweden)

    Hawes Martha C

    2006-03-01

    Full Text Available Abstract Background This review summarizes what is known about the pathological processes (e.g. structural and functional changes, by which spinal curvatures develop and evolve into spinal deformities. Methods Comprehensive review of articles (English language only published on 'scoliosis,' whose content yielded data on the pathological changes associated with spinal curvatures. Medline, Science Citation Index and other searches yielded > 10,000 titles each of which was surveyed for content related to 'pathology' and related terms such as 'etiology,' 'inheritance,' 'pathomechanism,' 'signs and symptoms.' Additional resources included all books published on 'scoliosis' and available through the Arizona Health Sciences Library, Interlibrary Loan, or through direct contact with the authors or publishers. Results A lateral curvature of the spine–'scoliosis'–can develop in association with postural imbalance due to genetic defects and injury as well as pain and scarring from trauma or surgery. Irrespective of the factor that triggers its appearance, a sustained postural imbalance can result, over time, in establishment of a state of continuous asymmetric loading relative to the spinal axis. Recent studies support the longstanding hypothesis that spinal deformity results directly from such postural imbalance, irrespective of the primary trigger, because the dynamics of growth within vertebrae are altered by continuous asymmetric mechanical loading. These data suggest that, as long as growth potential remains, evolution of a spinal curvature into a spinal deformity can be prevented by reversing the state of continuous asymmetric loading. Conclusion Spinal curvatures can routinely be diagnosed in early stages, before pathological deformity of the vertebral elements is induced in response to asymmetric loading. Current clinical approaches involve 'watching and waiting' while mild reversible spinal curvatures develop into spinal deformities with

  18. Local stress states and microstructural damage response associated with deformation twins in hexagonal close packed metals

    NARCIS (Netherlands)

    Basu, Indranil; Fidder, Herman; Ocelík, Václav; De Hosson, Jeff Th M.

    The current work implements a correlative microscopy method utilizing electron back scatter diffraction, focused ion beam and digital image correlation to accurately determine spatially resolved stress profiles in the vicinity of grain/twin boundaries and tensile deformation twin tips in

  19. Surface layers' real structure of metals exposed to inhomogeneous thermal fields and plastic deformation

    Czech Academy of Sciences Publication Activity Database

    Pala, Z.; Ganev, N.; Drahokoupil, Jan; Sveshnikov, Alexey

    2010-01-01

    Roč. 163, - (2010), s. 59-63 ISSN 1012-0394. [21st Conference on Applied Crystallography. Zakopane, 20.09.2009-24.09.2009] Institutional research plan: CEZ:AV0Z10100520; CEZ:AV0Z10100521 Keywords : residual stress * grain size * surface treatment * thermal fields * plastic deformation Subject RIV: BM - Solid Matter Physics ; Magnetism

  20. Calculation of electromagnetic force in electromagnetic forming process of metal sheet

    International Nuclear Information System (INIS)

    Xu Da; Liu Xuesong; Fang Kun; Fang Hongyuan

    2010-01-01

    Electromagnetic forming (EMF) is a forming process that relies on the inductive electromagnetic force to deform metallic workpiece at high speed. Calculation of the electromagnetic force is essential to understand the EMF process. However, accurate calculation requires complex numerical solution, in which the coupling between the electromagnetic process and the deformation of workpiece needs be considered. In this paper, an appropriate formula has been developed to calculate the electromagnetic force in metal work-piece in the sheet EMF process. The effects of the geometric size of coil, the material properties, and the parameters of discharge circuit on electromagnetic force are taken into consideration. Through the formula, the electromagnetic force at different time and in different positions of the workpiece can be predicted. The calculated electromagnetic force and magnetic field are in good agreement with the numerical and experimental results. The accurate prediction of the electromagnetic force provides an insight into the physical process of the EMF and a powerful tool to design optimum EMF systems.

  1. Understanding metallic bonding: Structure, process and interaction by Rasch analysis

    Science.gov (United States)

    Cheng, Maurice M. W.; Oon, Pey-Tee

    2016-08-01

    This paper reports the results of a survey of 3006 Year 10-12 students on their understandings of metallic bonding. The instrument was developed based on Chi's ontological categories of scientific concepts and students' understanding of metallic bonding as reported in the literature. The instrument has two parts. Part one probed into students' understanding of metallic bonding as (a) a submicro structure of metals, (b) a process in which individual metal atoms lose their outermost shell electrons to form a 'sea of electrons' and octet metal cations or (c) an all-directional electrostatic force between delocalized electrons and metal cations, that is, an interaction. Part two assessed students' explanation of malleability of metals, for example (a) as a submicro structural rearrangement of metal atoms/cations or (b) based on all-directional electrostatic force. The instrument was validated by the Rasch Model. Psychometric assessment showed that the instrument possessed reasonably good properties of measurement. Results revealed that it was reliable and valid for measuring students' understanding of metallic bonding. Analysis revealed that the structure, process and interaction understandings were unidimensional and in an increasing order of difficulty. Implications for the teaching of metallic bonding, particular through the use of diagrams, critiques and model-based learning, are discussed.

  2. Deformation properties of sedimentary rocks in the process of underground coal gasification

    Directory of Open Access Journals (Sweden)

    Mirosława Bukowska

    2015-01-01

    Full Text Available The article presents results of research into changes in deformation properties of rocks, under influence of temperature, during the process of underground coal gasification. Samples of carboniferous sedimentary rocks (claystones and sandstones, collected in different areas of Upper Silesian Coal Basin (GZW, were heated at the temperature of between 100 and 1000–1200 °C, and then subjected to uniaxial compression tests to obtain a full stress-strain curves of the samples and determine values of residual strain and Poisson's ratio. To compare the obtained values of deformation parameters of rocks, tested in dry-air state and after heating in a given range of temperature, normalised values of residual strain and Poisson's ratio were determined. Based on them, coefficient of influence of temperature on tested deformation parameters was determined. The obtained values of the coefficient can be applied in mining practice to forecast deformability of gangue during underground coal gasification, when in the direct surrounding of a georeactor there are claystones or sandstones. The obtained results were analysed based on classification of uniaxial compression strength of GZW gangue, which formed the basis for dividing claystones and sandstones into very low, low, medium and high uniaxial compression strength rocks. Based on the conducted tests it was concluded that the influence of uniaxial compression strength on the value of residual strain, unlike the influence of grain size of sandstones, is unambiguous within the range of changes in the parameter. Among claystones changes in the value of Poisson's ratio depending on their initial strength were observed. Sandstones of different grain size either increased or decreased the value of Poisson's ratio in comparison with the value determined at room temperature in dry-air conditions.

  3. Preface to the Viewpoint Set: Nanostructured metals - Advances in processing, characterization and application

    DEFF Research Database (Denmark)

    Huang, Xiaoxu

    2009-01-01

    Materialia 2004;51:751–841). Since then the field has retained its vigor and advances and new discoveries have been made, many of which form the basis of the present Viewpoint Set. An important part of the development has been the trend to produce traditional materials such as steel, aluminum and copper...... and materials scientists but also technologists and engineers. The present Viewpoint Set therefore covers metallic materials with a structural scale ranging from micrometer to nanometer in dimensions and focuses on processing techniques such as plastic deformation and phase transformations. As a result...... of the advances in processing techniques, research and development also now extends to applications of fine structured metals, especially in advanced components...

  4. Investigating deformation processes in AM60 magnesium alloy using the acoustic emission technique

    Energy Technology Data Exchange (ETDEWEB)

    Mathis, K. [Department of Metal Physics, Charles University, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Chmelik, F. [Department of Metal Physics, Charles University, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic)]. E-mail: chmelik@met.mff.cuni.cz; Janecek, M. [Department of Metal Physics, Charles University, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Hadzima, B. [Department of Materials Engineering, University of Zilina, Vel' ky diel, 010 26 Zilina (Slovakia); Trojanova, Z. [Department of Metal Physics, Charles University, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic); Lukac, P. [Department of Metal Physics, Charles University, Ke Karlovu 5, 121 16 Prague 2 (Czech Republic)

    2006-12-15

    Microstructure changes in an AM60 magnesium alloy were monitored using the acoustic emission (AE) technique during tensile tests in the temperature range from 20 to 300 deg. C. The correlation of the AE signal and the deformation processes is discussed. It is shown, using transmission electron and light microscopy, that the character of the AE response is associated with various modes of mechanical twinning at lower temperatures, whereas at higher temperatures also the influence of non-basal dislocations on the AE response must be taken into account.

  5. Compensation of equipment housing elements of reactor units with heavy liquid metal coolant vessel temperature deformations

    International Nuclear Information System (INIS)

    Lebedevich, V.; Ahmetshin, M.; Mendes, D.; Kaveshnikov, S.; Vinogradov, A.

    2015-01-01

    In Russia a lot of different versions of fast reactors (FRs) are investigated and one of these is FR cooled by liquid lead and liquid lead-bismuth alloy. In this poster we are interested by FR with concrete vessel; its components are placed in cavities inside the vessel, and connected by a channel system. During the installation the equipment components are placed in several equipment housings. Between these housings there are cavities with coolant. The alignment of the housings should be provided. It can be broken by irregular concrete vessel heating during FR starting or other transition regimes. Our goal is to suggest a list of designing steps to compensate temperature deformations of equipment housing elements. A simplified model of equipment housing was suggested. It consists of two cylinders - tunnels in the concrete vessel, separated by a cavity filled by coolant and inert gas. The bottom part was considered as heated to 420 C. degrees while in the top part temperature decreased to 45 C. degrees (on the concrete surface). According to this data, results show that temperature gradient leads to a concrete layer dislocation of about 12.5 mm, which can lead to damage and breaking alignment. We propose the following solution to compensate for temperature deformation: -) to chisel out part of the upper top of the insulating concrete; -) to install an adequate misalignment of equipment housing elements preliminary; and -) to use a torsion system like a piston-type device for providing additional strength in order to compensate deformation and vibrations

  6. Carbonates in thrust faults: High temperature investigations into deformation processes in calcite-dolomite systems

    Science.gov (United States)

    Kushnir, A.; Kennedy, L.; Misra, S.; Benson, P.

    2012-04-01

    shows that small dolomite grains (~50 μm) are characterized by well-defined grain boundaries and cleavage controlled fracture. There is evidence of the interruption of foliation development due to the presence of large-grained dolomite. Calcite grains are characterized by triple junction grain boundaries, providing evidence for recrystallization. Ongoing microstructural analyses (including: thin section analysis, EBSD, SEM, and Microprobe analysis) are being conducted to better constrain the deformation mechanisms and the degree of strain localization in these composites. Our experiments provide insights into the processes controlling rheology within bimodal calcite-dolomite systems, which can be used to improve models of the evolution of fold and thrust belt systems.

  7. Method of processing radioactive metallic sodium with recycling alcohols

    International Nuclear Information System (INIS)

    Sakai, Takuhiko; Mitsuzuka, Norimasa.

    1980-01-01

    Purpose: To employ high safety alcohol procession and decrease the amount of wastes in the procession of radioactive metallic sodium discharged from LMFBR type reactors. Method: Radioactive metallic sodium containing long half-decay period nuclides such as cesium, strontium, barium, cerium, lanthanum or zirconium is dissolved in an alcohol at about 70% purity. After extracting the sodium alcoholate thus formed, gaseous hydrochloride is blown-in to separate the sodium alcoholate into alcohol and sodium chloride, and regenerated alcohol is used again for dissolving sodium metal. The sodium chloride thus separated is processed into solid wastes. (Furukawa, Y.)

  8. A bioseparation process for removing heavy metals from waste ...

    African Journals Online (AJOL)

    The role of cell structure, cell wall, micropores and macropores is evaluated in terms of the potential of these biosorbents for metal sequestration. Binding mechanisms are discussed, including the key functional groups involved and the ion-exchange process. Quantification of metal-biomass interactions is fundamental to the ...

  9. Review of friction modeling in metal forming processes

    DEFF Research Database (Denmark)

    Nielsen, C.V.; Bay, N.

    2018-01-01

    Abstract In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several res...

  10. Overview of friction modelling in metal forming processes

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Bay, Niels Oluf

    2017-01-01

    In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several research gro...

  11. Plasma Processes: Operation of a capacitor bank for plasma metal ...

    Indian Academy of Sciences (India)

    Previously metal forming has been done using electromagnet in pulsed power mode, better known as magneform [1]. Here we will be presenting a different technique for metal forming. We are using water as a medium for this process. By discharging the stored electrical energy of the capacitor bank in water, we are getting ...

  12. Accumulative radial-forward extrusion (ARFE) processing as a novel severe plastic deformation technique

    Energy Technology Data Exchange (ETDEWEB)

    Jafarzadeh, H [Tabriz Branch, Islamic Azad University, Tabriz (Iran, Islamic Republic of)

    2014-06-15

    A novel severe plastic deformation (SPD) technique entitled accumulative radial-forward extrusion (ARFE) is introduced for producing ultra-fine grained bulk materials. This method is based on radial-forward extrusion process because of inherent capabilities for imposing extremely high plastic strains on material. ARFE was applied to AA1050 and the ability of this process in significant grain refinement is determined even after single cycle. Transmission electron microscopy (TEM) examination showed ultra-fine grains (UFGs) with the average grain size of 450 nm after one cycle of ARFE. Furthermore, micro-hardness distribution through the part's section indicates the hardness increase to ∼52 Hv from the initial value of ∼ 28 Hv after one cycle of ARFE. In order to further investigate of the accumulated strains, ARFE process was also numerically modelled by finite element method.

  13. Determination of reduction yield of lithium metal reduction process

    International Nuclear Information System (INIS)

    Choi, In Kyu; Cho, Young Hwan; Kim, Taek Jin; Jee, Kwang Young

    2004-01-01

    Metal reduction of spent oxide fuel is the first step for the effective storage of spent fuel in Korea as well as transmutation purpose of long-lived radio-nuclides. During the reduction of uranium oxide by lithium metal to uranium metal, lithium oxide is stoichiometrically produced. By determining the concentration of lithium oxide in lithium chloride, we can estimate that how much uranium oxide is converted to uranium metal. Previous method to determine the lithium oxide concentration in lithium chloride is tedious and timing consuming. This paper describe the on-line monitoring method of lithium oxide during the reduction process

  14. Hot deformation characteristics of AZ80 magnesium alloy: Work hardening effect and processing parameter sensitivities

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Y.; Wan, L.; Guo, Z. H.; Sun, C. Y.; Yang, D. J.; Zhang, Q. D.; Li, Y. L.

    2017-02-01

    Isothermal compression experiment of AZ80 magnesium alloy was conducted by Gleeble thermo-mechanical simulator in order to quantitatively investigate the work hardening (WH), strain rate sensitivity (SRS) and temperature sensitivity (TS) during hot processing of magnesium alloys. The WH, SRS and TS were described by Zener-Hollomon parameter (Z) coupling of deformation parameters. The relationships between WH rate and true strain as well as true stress were derived from Kocks-Mecking dislocation model and validated by our measurement data. The slope defined through the linear relationship of WH rate and true stress was only related to the annihilation coefficient Ω. Obvious WH behavior could be exhibited at a higher Z condition. Furthermore, we have identified the correlation between the microstructural evolution including β-Mg17Al12 precipitation and the SRS and TS variations. Intensive dynamic recrystallization and homogeneous distribution of β-Mg17Al12 precipitates resulted in greater SRS coefficient at higher temperature. The deformation heat effect and β-Mg17Al12 precipitate content can be regarded as the major factors determining the TS behavior. At low Z condition, the SRS becomes stronger, in contrast to the variation of TS. The optimum hot processing window was validated based on the established SRS and TS values distribution maps for AZ80 magnesium alloy.

  15. The Elastic Mold Deformation During the Filling and Packing Stage of the Injection Molding Process

    Directory of Open Access Journals (Sweden)

    Stefan Kleindel

    2014-03-01

    Full Text Available The accurate numerical prediction of the mold filling process of long and thin walled parts is dependent on numerous factors. This paper investigates the effect of various influencing variables on the filling pattern by means of simulation and experimental validation. It was found that mold temperature, process settings and venting conditions have little effect on the predicted filling pattern. However, in the actual case study, the filling behavior observed during the experiments was significantly different compared to the numerical prediction. A structural finite element analysis of the moving mold half showed an unacceptable large deformation of the mold plates under injection pressure. A very good correlation between simulation and experiment was attained after improving the stiffness of the mold. Therefore it can be concluded, that the elasticity of the mold may have a significant influence on the filling pattern when long and thin walled products are considered. Furthermore, it was shown, that even an apparently stiff mold can exhibit a distinct deformation during filling and packing stage.

  16. Deformation processes in functional materials studied by in situ neutron diffraction and ultrasonic techniques

    International Nuclear Information System (INIS)

    Sittner, P.; Novak, V.; Landa, M.; Lukas, P.

    2007-01-01

    The unique thermomechanical functions of shape memory alloys (hysteretic stress-strain-temperature responses) not their structural properties (as strength, fatigue, corrosion resistance, etc.) are primarily utilized in engineering applications. In order to better understand and predict the functional behavior, we have recently employed two dedicated non-invasive in situ experimental methods capable to follow the deformation/transformation processes in thermomechanically loaded polycrystalline samples. The in situ neutron diffraction method takes advantage of the ability of thermal neutrons to penetrate bulk samples. As a diffraction technique sensitive to interplanar spacings in crystalline solids, it provides in situ information on the changes in crystal structure, phase composition, phase stress and texture in the transforming samples. The combined in situ ultrasonic and electric resistance method follows variations of the electric resistance as well as speed and attenuation of acoustic waves propagating through the transforming sample. The acoustic waves are mainly sensitive to changes of elastic properties accompanying the deformation/transformation processes. The latter method thus follows the changes in interatomic bonds rather than changes in the interplanar lattice spacings focused in the neutron diffraction method. The methods are thus complementary. They are briefly described and selected experimental results obtained recently on NiTi alloys are presented and discussed

  17. PROCESSING OF URANIUM-METAL-CONTAINING FUEL ELEMENTS

    Science.gov (United States)

    Moore, R.H.

    1962-10-01

    A process is given for recovering uranium from neutronbombarded uranium- aluminum alloys. The alloy is dissolved in an aluminum halide--alkali metal halide mixture in which the halide is a mixture of chloride and bromide, the aluminum halide is present in about stoichiometric quantity as to uranium and fission products and the alkali metal halide in a predominant quantity; the uranium- and electropositive fission-products-containing salt phase is separated from the electronegative-containing metal phase; more aluminum halide is added to the salt phase to obtain equimolarity as to the alkali metal halide; adding an excess of aluminum metal whereby uranium metal is formed and alloyed with the excess aluminum; and separating the uranium-aluminum alloy from the fission- productscontaining salt phase. (AEC)

  18. Process of treating surfaces of metals

    International Nuclear Information System (INIS)

    Kimura, T.; Murao, A.; Kuwahara, T.

    1975-01-01

    Both higher corrosion resistance and paint adherence are given to films formed on the surfaces of metals by treating the surfaces with aqueous solutions of one or more materials selected from the group consisting of water soluble vinyl monomer or water soluble high polymer and then irradiating with ionizing radioactive rays on the nearly dried surface film. When a water soluble inorganic compound is mixed with the above mentioned aqueous solution, the film properties are greatly improved. The inorganic ionic material should contain a cation from the group consisting of Ca, Mg, Zn, Cr, Al, Fe, and Ni. Electron beams may be used. (U.S.)

  19. Hydrogen induced crack propagation in metal under plain-strain deformation

    International Nuclear Information System (INIS)

    Fishgojt, A.V.; Kolachev, B.A.

    1981-01-01

    A model of subcritical crack propagation conditioned by the effect of dissolved hydrogen in the case of plane-strain deformation of high-strength materials, is suggested. It is supposed that diffusion takes place in the isotropic material and hydrogen diffuses in the region of tensile stress maximum before crack tip under the effect of the stress gradient. When hydrogen achieves the critical concentration, microcrack growth takes place. Values of crack growth rates experimentally obtained agree with values calculated according to the suggested formula. Calculation and experimental data on the Ti-6Al-4V alloy, are presented [ru

  20. Mechanisms operating during plastic deformation of metals under concurrent production of cascades and dislocations

    International Nuclear Information System (INIS)

    Trinkaus, H.; Singh, B.N.

    2008-04-01

    Recent in-reactor tensile tests (IRTs) on pure copper have revealed a deformation behaviour which is significantly different from that observed in post-irradiation tensile tests (PITs). In IRTs, the material deforms uniformly and homogeneously without yield drop and plastic instability as commonly observed in PITs. An increase in the pre-yield dose results in an increase in the level of hardening over the whole test periods and a decrease in the uniform elongation suggesting that the materials 'remember' the impact of the pre-yield damage level. These features are modelled in terms of the decoration of dislocations with glissile dislocation loops. During pre-yield irradiation, dislocation decoration is due to the one-dimensional (1D) diffusion of cascade induced self-interstitial (SIA) clusters and their trapping in the stress field of the static grown-in dislocations. During post-yield irradiation and deformation, moving dislocations are decorated by the sweeping of matrix loops. The interaction of dislocations with loops and between loops is discussed as a function of the relevant parameters. On this basis, the kinetics of decoration is treated in terms of fluxes of loops to and reactions with each other in a conceived 2D space of decoration. In this space, loop coalescence, alignment and mutual blocking reactions are characterised by appropriate reaction cross sections. In the kinetic equations for 'dynamic decoration' under deformation, the evolution of the dislocation density is taken into account. Simple solutions of the kinetic equations are discussed. The apparent memory of the system for the pre-yield dose is identified as the result of simultaneous and closely parallel transient evolutions of the cascade damage and the dislocations up to the end of the IRTs. The contributions of dislocation decoration to yield and flow stresses are attributed to the interaction of dislocations with aligned loops temporarily or permanently immobilized by other loops or

  1. Mechanisms operating during plastic deformation of metals under concurrent production of cascades and dislocations

    Energy Technology Data Exchange (ETDEWEB)

    Trinkaus, H. [Institut fuer Festkoerperforschung, Forschungszentrum Juelich (Germany); Singh, B.N. [Technical Univ. of Denmark, Risoe National Laboratory for Sustainable Energy, Materials Research Dept., Roskilde (Denmark)

    2008-04-15

    Recent in-reactor tensile tests (IRTs) on pure copper have revealed a deformation behaviour which is significantly different from that observed in post-irradiation tensile tests (PITs). In IRTs, the material deforms uniformly and homogeneously without yield drop and plastic instability as commonly observed in PITs. An increase in the pre-yield dose results in an increase in the level of hardening over the whole test periods and a decrease in the uniform elongation suggesting that the materials 'remember' the impact of the pre-yield damage level. These features are modelled in terms of the decoration of dislocations with glissile dislocation loops. During pre-yield irradiation, dislocation decoration is due to the one-dimensional (1D) diffusion of cascade induced self-interstitial (SIA) clusters and their trapping in the stress field of the static grown-in dislocations. During post-yield irradiation and deformation, moving dislocations are decorated by the sweeping of matrix loops. The interaction of dislocations with loops and between loops is discussed as a function of the relevant parameters. On this basis, the kinetics of decoration is treated in terms of fluxes of loops to and reactions with each other in a conceived 2D space of decoration. In this space, loop coalescence, alignment and mutual blocking reactions are characterised by appropriate reaction cross sections. In the kinetic equations for 'dynamic decoration' under deformation, the evolution of the dislocation density is taken into account. Simple solutions of the kinetic equations are discussed. The apparent memory of the system for the pre-yield dose is identified as the result of simultaneous and closely parallel transient evolutions of the cascade damage and the dislocations up to the end of the IRTs. The contributions of dislocation decoration to yield and flow stresses are attributed to the interaction of dislocations with aligned loops temporarily or permanently immobilized

  2. A comparison between optimisation algorithms for metal forming processes

    NARCIS (Netherlands)

    Bonte, M.H.A.; Do, D.T.D.; Fourment, L.; van den Boogaard, Antonius H.; Huetink, Han; Juster, N.; Rosochowski, A.

    2006-01-01

    Coupling optimisation algorithms to Finite Element (FEM) simulations is a very promisingway to achieve optimal metal forming processes. However, many optimisation algorithms exist and it is notclear which of these algorithms to use. This paper compares an efficient Metamodel Assisted

  3. Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

    Science.gov (United States)

    Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

    2015-12-01

    Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

  4. Dynamic deformation image de-blurring and image processing for digital imaging correlation measurement

    Science.gov (United States)

    Guo, X.; Li, Y.; Suo, T.; Liu, H.; Zhang, C.

    2017-11-01

    This paper proposes a method for de-blurring of images captured in the dynamic deformation of materials. De-blurring is achieved based on the dynamic-based approach, which is used to estimate the Point Spread Function (PSF) during the camera exposure window. The deconvolution process involving iterative matrix calculations of pixels, is then performed on the GPU to decrease the time cost. Compared to the Gauss method and the Lucy-Richardson method, it has the best result of the image restoration. The proposed method has been evaluated by using the Hopkinson bar loading system. In comparison to the blurry image, the proposed method has successfully restored the image. It is also demonstrated from image processing applications that the de-blurring method can improve the accuracy and the stability of the digital imaging correlation measurement.

  5. Investigations on thermal properties, stress and deformation of Al/SiC metal matrix composite based on finite element method

    Directory of Open Access Journals (Sweden)

    K. A. Ramesh Kumar

    2014-09-01

    Full Text Available AlSiC is a metal matrix composite which comprises of aluminium matrix with silicon carbide particles. It is characterized by high thermal conductivity (180-200 W/m K, and its thermal expansion are attuned to match other important materials that finds enormous demand in industrial sectors. Although its application is very common, the physics behind the Al-SiC formation, functionality and behaviors are intricate owing to the temperature gradient of hundreds of degrees, over the volume, occurring on a time scale of a few seconds, involving multiple phases. In this study, various physical, metallurgical and numerical aspects such as equation of continuum for thermal, stress and deformation using finite element (FE matrix formulation, temperature dependent material properties, are analyzed. Modelling and simulation studies of Al/SiC composites are a preliminary attempt to view this research work from computational point of view.

  6. Effects of size reduction on deformation, microstructure, and surface roughness of micro components for micro metal injection molding

    Science.gov (United States)

    Liu, Lin; Wang, Xin-da; Li, Xiang; Qi, Xiao-tong; Qu, Xuan-hui

    2017-09-01

    The fabrication of 17-4PH micro spool mandrils by micro metal injection molding was described here. The effects of size reduction on deformation, microstructure and surface roughness were studied by comparing a ϕ500 μm micro post and a ϕ1.7 mm cylinder after debinding and sintering. Experimental results show that slumping of the micro posts occurred due to a dramatic increase in outlet vapor pressure initiated at the thermal degradation onset temperature and the moment of gravity. Asymmetrical stress distribution within the micro component formed during the cooling stage may cause warping. Prior solvent debinding and adjustment in a thermal debinding scheme were useful for preventing the deformation of the micro components. Smaller grain size and higher micro hardness due to impeded grain growth were observed for the micro posts compared with the ϕ1.7 mm cylinder. Surface roughness increased with distance from the gate of the micro spool mandril due to melt front advancement during mold filling and the ensuing pressure distribution. At each position, surface roughness was dictated by injection molding and increased slightly after sintering.

  7. Sol-gel processing with inorganic metal salt precursors

    Science.gov (United States)

    Hu, Zhong-Cheng

    2004-10-19

    Methods for sol-gel processing that generally involve mixing together an inorganic metal salt, water, and a water miscible alcohol or other organic solvent, at room temperature with a macromolecular dispersant material, such as hydroxypropyl cellulose (HPC) added. The resulting homogenous solution is incubated at a desired temperature and time to result in a desired product. The methods enable production of high quality sols and gels at lower temperatures than standard methods. The methods enable production of nanosize sols from inorganic metal salts. The methods offer sol-gel processing from inorganic metal salts.

  8. Towards high velocity deformation characterisation of metals and composites using Digital Image Correlation

    Directory of Open Access Journals (Sweden)

    Dulieu-Barton J.M.

    2010-06-01

    Full Text Available Characterisation of materials subject to high velocity deformation is necessary as many materials behave differently under such conditions. It is particularly important for accurate numerical simulation of high strain rate events. High velocity servo-hydraulic test machines have enabled material testing in the strain rate regime from 1 – 500 ε/s. The range is much lower than that experienced under ballistic, shock or impact loads, nevertheless it is a useful starting point for the application of optical techniques. The present study examines the possibility of using high speed cameras to capture images and then extracting deformation data using Digital Image Correlation (DIC from tensile testing in the intermediate strain rate regime available with the test machines. Three different materials, aluminium alloy 1050, S235 steel and glass fibre reinforced plastic (GFRP were tested at different nominal strain rates ranging from quasi static to 200 ε/s. In all cases DIC was able to analyse data collected up to fracture and in some cases post fracture. The use of highspeed DIC made it possible to capture phenomena such as multiple necking in the aluminium specimens and post compression failure in GFRP specimens.

  9. Strain Localization and Weakening Processes in Viscously Deforming Rocks: Numerical Modeling Based on Laboratory Torsion Experiments

    Science.gov (United States)

    Doehmann, M.; Brune, S.; Nardini, L.; Rybacki, E.; Dresen, G.

    2017-12-01

    Strain localization is an ubiquitous process in earth materials observed over a broad range of scales in space and time. Localized deformation and the formation of shear zones and faults typically involves material softening by various processes, like shear heating and grain size reduction. Numerical modeling enables us to study the complex physical and chemical weakening processes by separating the effect of individual parameters and boundary conditions. Using simple piece-wise linear functions for the parametrization of weakening processes allows studying a system at a chosen (lower) level of complexity (e.g. Cyprych et al., 2016). In this study, we utilize a finite element model to test two weakening laws that reduce the strength of the material depending on either the I) amount of accumulated strain or II) deformational work. Our 2D Cartesian models are benchmarked to single inclusion torsion experiments performed at elevated temperatures of 900 °C and pressures of up to 400 MPa (Rybacki et al., 2014). The experiments were performed on Carrara marble samples containing a weak Solnhofen limestone inclusion at a maximum strain rate of 2.0*10-4 s-1. Our models are designed to reproduce shear deformation of a hollow cylinder equivalent to the laboratory setup, such that material leaving one side of the model in shear direction enters again on the opposite side using periodic boundary conditions. Similar to the laboratory tests, we applied constant strain rate and constant stress boundary conditions.We use our model to investigate the time-dependent distribution of stress and strain and the effect of different parameters. For instance, inclusion rotation is shown to be strongly dependent on the viscosity ratio between matrix and inclusion and stronger ductile weakening increases the localization rate while decreasing shear zone width. The most suitable weakening law for representation of ductile rock is determined by combining the results of parameter tests with

  10. Trend and Development of Semisolid Metal Joining Processing

    Directory of Open Access Journals (Sweden)

    M. N. Mohammed

    2015-01-01

    Full Text Available The semisolid metal joining (SSMJ process or thixojoining process has recently been developed based on the principles of SSM processing, which is a technology that involves the formation of metal alloys between solidus and liquidus temperatures. Thixojoining has many potential benefits, which has encouraged researchers to carry out feasibility studies on various materials that could be utilized in this process and which could transform the production of metal components. This paper reviews the findings in the literature to date in this evolving field, specifically, the experimental details, technology considerations for industrialization, and advantages and disadvantages of the various types of SSMJ methods that have been proposed. It also presents details of the range of materials that have been joined by using the SSMJ process. Furthermore, it highlights the huge potential of this process and future directions for further research.

  11. A layman's guide to radiation-induced deformation processes in zirconium alloys

    International Nuclear Information System (INIS)

    Dutton, R.

    1990-07-01

    The fuel channel (comprising a pressure tube and a calandria tube fabricated from zirconium alloys) in a CANDU reactor undergoes shape changes because of radiation-induced deformation. This is a consequence of the microstructural modification arising from radiation damage produced by the fast-neutron flux. This report summarizes our current understanding of the physical processes responsible for the deformation. With the non-specialist reader in mind, the underlying mechanisms are described in a manner that avoids much of the associated technical terminology. Thus, the basic concepts of plasticity in a crystalline material are introduced and related to the various microstructural defects created during irradiation. In particular, the mechanisms of creep (a time-dependent strain activated by an applied stress) and growth (a time-dependent strain occurring in the absence of stress) are discussed in a non-technical language assisted by simple diagrams. Reference is made to both theoretical investigations (avoiding mathematical complexity) and experimental measurements. It is shown how the qualitative and quantitative knowledge can be used to derive a predictive model for reactor designers and operators. The current status of such a model is evaluated and suggestions for future improvements made

  12. Image processing for quantifying fracture orientation and length scale transitions during brittle deformation

    Science.gov (United States)

    Rizzo, R. E.; Healy, D.; Farrell, N. J.

    2017-12-01

    We have implemented a novel image processing tool, namely two-dimensional (2D) Morlet wavelet analysis, capable of detecting changes occurring in fracture patterns at different scales of observation, and able of recognising the dominant fracture orientations and the spatial configurations for progressively larger (or smaller) scale of analysis. Because of its inherited anisotropy, the Morlet wavelet is proved to be an excellent choice for detecting directional linear features, i.e. regions where the amplitude of the signal is regular along one direction and has sharp variation along the perpendicular direction. Performances of the Morlet wavelet are tested against the 'classic' Mexican hat wavelet, deploying a complex synthetic fracture network. When applied to a natural fracture network, formed triaxially (σ1>σ2=σ3) deforming a core sample of the Hopeman sandstone, the combination of 2D Morlet wavelet and wavelet coefficient maps allows for the detection of characteristic scale orientation and length transitions, associated with the shifts from distributed damage to the growth of localised macroscopic shear fracture. A complementary outcome arises from the wavelet coefficient maps produced by increasing the wavelet scale parameter. These maps can be used to chart the variations in the spatial distribution of the analysed entities, meaning that it is possible to retrieve information on the density of fracture patterns at specific length scales during deformation.

  13. Low Computational-Cost Footprint Deformities Diagnosis Sensor through Angles, Dimensions Analysis and Image Processing Techniques.

    Science.gov (United States)

    Maestre-Rendon, J Rodolfo; Rivera-Roman, Tomas A; Sierra-Hernandez, Juan M; Cruz-Aceves, Ivan; Contreras-Medina, Luis M; Duarte-Galvan, Carlos; Fernandez-Jaramillo, Arturo A

    2017-11-22

    Manual measurements of foot anthropometry can lead to errors since this task involves the experience of the specialist who performs them, resulting in different subjective measures from the same footprint. Moreover, some of the diagnoses that are given to classify a footprint deformity are based on a qualitative interpretation by the physician; there is no quantitative interpretation of the footprint. The importance of providing a correct and accurate diagnosis lies in the need to ensure that an appropriate treatment is provided for the improvement of the patient without risking his or her health. Therefore, this article presents a smart sensor that integrates the capture of the footprint, a low computational-cost analysis of the image and the interpretation of the results through a quantitative evaluation. The smart sensor implemented required the use of a camera (Logitech C920) connected to a Raspberry Pi 3, where a graphical interface was made for the capture and processing of the image, and it was adapted to a podoscope conventionally used by specialists such as orthopedist, physiotherapists and podiatrists. The footprint diagnosis smart sensor (FPDSS) has proven to be robust to different types of deformity, precise, sensitive and correlated in 0.99 with the measurements from the digitalized image of the ink mat.

  14. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Gonzalez, C.F. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Agouram, S. [Department of Applied Physics and Electromagnetism, Universitat de Valencia, 46100 Burjassot (Spain); Torrecillas, R. [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo -UO - Principado de Asturias- PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain); Moya, J.S. [Instituto de Ciencia de Materiales de Madrid, Consejo Superior de Investigaciones Cientificas (ICMM-CSIC), Cantoblanco, 28049 Madrid (Spain); Lopez-Esteban, S., E-mail: s.lopez@cinn.es [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN), Consejo Superior de Investigaciones Cientificas - CSIC - Universidad de Oviedo - UO - Principado de Asturias - PA, Parque Tecnologico de Asturias, 33428 Llanera (Spain)

    2012-02-15

    Highlights: Black-Right-Pointing-Pointer A cryogenic route has been used to obtain ceramic/metal nanostructured powders. Black-Right-Pointing-Pointer The powders present good homogeneity and dispersion of metal. Black-Right-Pointing-Pointer The metal nanoparticle size distributions are centred in 17-35 nm. Black-Right-Pointing-Pointer Both phases, ceramic and metal, present a high degree of crystallinity. Black-Right-Pointing-Pointer Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  15. Ceramic/metal nanocomposites by lyophilization: Processing and HRTEM study

    International Nuclear Information System (INIS)

    Gutierrez-Gonzalez, C.F.; Agouram, S.; Torrecillas, R.; Moya, J.S.; Lopez-Esteban, S.

    2012-01-01

    Highlights: ► A cryogenic route has been used to obtain ceramic/metal nanostructured powders. ► The powders present good homogeneity and dispersion of metal. ► The metal nanoparticle size distributions are centred in 17–35 nm. ► Both phases, ceramic and metal, present a high degree of crystallinity. ► Good metal/ceramic interfaces due to epitaxial growth, studied by HRTEM. -- Abstract: This work describes a wet-processing route based on spray-freezing and subsequent lyophilization designed to obtain nanostructured ceramic/metal powders. Starting from the ceramic powder and the corresponding metal salt, a water-based suspension is sprayed on liquid nitrogen. The frozen powders are subsequently freeze-dried, calcined and reduced. The material was analyzed using X-ray diffraction analysis at all stages. High resolution transmission electron microscopy studies showed a uniform distribution of metal nanoparticles on the ceramic grain surfaces, good interfaces and high crystallinity, with an average metal particle size in the nanometric range.

  16. Non-newtonian deformation of co-based metallic glass at low stresses

    NARCIS (Netherlands)

    Fursova, YV; Khonik, VA; Csach, K; Ocelik, Vaclav

    2000-01-01

    The results of precision measurements of creep in Co-based metallic glass are presented. It is shown that, in spite of generally accepted concepts, plastic flow at low stresses under intense structural relaxation conditions is of a non-Newtonian type. Consequences of this fact are considered. (C)

  17. Deformation-strengthening during rolling Cu60Zr20Ti20 bulk metallic glass

    DEFF Research Database (Denmark)

    Cao, Q.P.; Li, J.F.; Hu, Yuyan

    2007-01-01

    Mechanical strength evolutions during rolling the Cu60Zr20Ti20 bulk metallic glass (BMG) at room temperature (RT) and cryogenic temperature (CT) have been investigated by measuring the microhardness. The hardness slightly increases during the initial rolling stage as a result of the gradually...

  18. Effects of processing parameters on elastic deformation of the coil during the thin-strip coiling process

    Science.gov (United States)

    Park, Won-Woong; Kim, Dong-Kyu; Im, Yong-Taek; Kwon, Hyuck-Cheol; Chun, Myung-Sik

    2014-07-01

    It is well known that axial inhomogeneity of the stress distribution within a thin-strip causes defects such as edge waves and center buckling during the thin-strip coiling process. In the current study, an analytical model was utilized to investigate the effects of processing parameters such as strip crown, spool geometry, and coiling tension on the elastic stress distribution and deformation of the strip during the coiling process. In the present investigation, the elastic modulus was introduced as a function of temperature and axial distance for better simulation of the process. According to the present analyses, it was found that improvement of the strip flatness might be achieved by suppressing the strip crown, increasing the thickness of the spool with the shape of a swollen hollow cylinder, and lowering the coiling tension with transient increase at the beginning stage of the coiling process only. This study will be helpful for better understanding of identifying the proper processing parameters during the coiling process.

  19. Superplastic Deformation and Viscous Flow in an Zr-Based Metallic Glass at 410 Degrees C

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Mukai, T.; Nieh, T.G.; Wadsworth, J.; Wang, J.G.

    1998-12-01

    The thermal properties of an amorphous alloy (composition in at.%: Zr-l0Al-5Ti-l7.9Cu-14.6Ni), and particularly the glass transition and crystallization temperature as a function of heating rate, were characterized using Differential Scanning Calorimetry (DSC). X-ray diffraction analyses and Transmission Electron Microscopy were also conducted on samples heat-treated at different temperatures for comparison with the DSC results. Superplasticity in the alloy was studied at 410 degrees C, a temperature within the supercooled liquid region. Both single strain rate and strain rate cycling tests in tension were carried out to investigate the deformation behavior of the alloy in the supercooled liquid region. The experimental results indicated that the alloy did not behave like a Newtonian fluid.

  20. Applications of molten salts in reactive metals processing

    Energy Technology Data Exchange (ETDEWEB)

    Mishra, B.; Olson, D.L. [Colorado School of Mines, Golden, CO (United States). Kroll Inst. for Extractive Metallurgy; Averill, W.A. [EG and G Rocky Flats, Inc., Golden, CO (United States). Rocky Flats Plant

    1993-12-31

    Pyrochemical processes using molten salts provide a unique opportunity for the extraction and refining of many reactive and valuable metals either directly from the beneficiated ore or from other process effluent that contain reactive metal compounds. This research program is aimed at developing a process for the production and recovery of reactive and valuable metals, such as zinc, tin, lead, bismuth and silver, in a hybrid reactor combining electrolytic production of the calcium reductant and in-situ utilization of this reductant for pyrochemical reduction of the metal compounds, such as halide or oxides. The process is equally suitable for producing other low melting metals, such as cadmium and antimony. The cell is typically operated below 1000C temperature. Attempts have been made to produce silver, lead, bismuth, tin and cerium by calciothermic reduction in a molten salt media. In a separate effort, calcium has been produced by an electrolytic dissociation of lime in a calcium chloride medium. The most important characteristic of the hybrid technology is its ability to produce metals under ``zero-waste`` conditions.

  1. Application of molten salts in pyrochemical processing of reactive metals

    International Nuclear Information System (INIS)

    Mishra, B.; Olson, D.L.; Averill, W.A.

    1992-01-01

    Various mixes of chloride and fluoride salts are used as the media for conducting pyrochemical processes in the production and purification of reactive metals. These processes generate a significant amount of contaminated waste that has to be treated for recycling or disposal. Molten calcium chloride based salt systems have been used in this work to electrolytically regenerate calcium metal from calcium oxide for the in situ reduction of reactive metal oxides. The recovery of calcium is characterized by the process efficiency to overcome back reactions in the electrowinning cell. A thermodynamic analysis, based on fundamental rate theory, has been performed to understand the process parameters controlling the metal deposition, rate, behavior of the ceramic anode-sheath and influence of the back-reactions. It has been observed that the deposition of calcium is dependent on the ionic diffusion through the sheath. It has also been evidenced that the recovered calcium is completely lost through the back-reactions in the absence of a sheath. A practical scenario has also been presented where the electrowon metal can be used in situ as a reductant to reduce another reactive metal oxide

  2. Investigating the Mechanical Behavior and Deformation Mechanisms of Ultrafinegrained Metal Films Using Ex-situ and In-situ TEM Techniques

    Science.gov (United States)

    Izadi, Ehsan

    Nanocrystalline (NC) and Ultrafine-grained (UFG) metal films exhibit a wide range of enhanced mechanical properties compared to their coarse-grained counterparts. These properties, such as very high strength, primarily arise from the change in the underlying deformation mechanisms. Experimental and simulation studies have shown that because of the small grain size, conventional dislocation plasticity is curtailed in these materials and grain boundary mediated mechanisms become more important. Although the deformation behavior and the underlying mechanisms in these materials have been investigated in depth, relatively little attention has been focused on the inhomogeneous nature of their microstructure (particularly originating from the texture of the film) and its influence on their macroscopic response. Furthermore, the rate dependency of mechanical response in NC/UFG metal films with different textures has not been systematically investigated. The objectives of this dissertation are two-fold. The first objective is to carry out a systematic investigation of the mechanical behavior of NC/UFG thin films with different textures under different loading rates. This includes a novel approach to study the effect of texture-induced plastic anisotropy on mechanical behavior of the films. Efforts are made to correlate the behavior of UFG metal films and the underlying deformation mechanisms. The second objective is to understand the deformation mechanisms of UFG aluminum films using in-situ transmission electron microscopy (TEM) experiments with Automated Crystal Orientation Mapping. This technique enables us to investigate grain rotations in UFG Al films and to monitor the microstructural changes in these films during deformation, thereby revealing detailed information about the deformation mechanisms prevalent in UFG metal films.

  3. NiCrBSi coating obtained by laser cladding and subsequent deformation processing

    Science.gov (United States)

    Soboleva, N. N.; Makarov, A. V.; Malygina, I. Yu

    2018-01-01

    NiCrBSi coating (Ni: base; Cr: 18.2 wt%; B: 3.3 wt%; Si: 4.2 wt%; C: 0.92 wt%; Fe: 2.6 wt%) formed by gas powder laser cladding is subjected to subsequent deformation processing, namely, frictional treatment with a sliding indenter made of dense cubic boron nitride in air under loads of 300 to 700 N, with 2 to 5 scans of the surface. This treatment strengthens the surface and forms favorable residual compressive stress, whose level increases with the load on the indenter. Frictional treatment under loads of 500 N and higher causes intensive strain-induced dissolution of Ni3B borides and Cr7C3 carbides in a Ni-based γ-solid solution.

  4. Prediction of microstructure, residual stress, and deformation in laser powder bed fusion process

    Science.gov (United States)

    Yang, Y. P.; Jamshidinia, M.; Boulware, P.; Kelly, S. M.

    2017-12-01

    Laser powder bed fusion (L-PBF) process has been investigated significantly to build production parts with a complex shape. Modeling tools, which can be used in a part level, are essential to allow engineers to fine tune the shape design and process parameters for additive manufacturing. This study focuses on developing modeling methods to predict microstructure, hardness, residual stress, and deformation in large L-PBF built parts. A transient sequentially coupled thermal and metallurgical analysis method was developed to predict microstructure and hardness on L-PBF built high-strength, low-alloy steel parts. A moving heat-source model was used in this analysis to accurately predict the temperature history. A kinetics based model which was developed to predict microstructure in the heat-affected zone of a welded joint was extended to predict the microstructure and hardness in an L-PBF build by inputting the predicted temperature history. The tempering effect resulting from the following built layers on the current-layer microstructural phases were modeled, which is the key to predict the final hardness correctly. It was also found that the top layers of a build part have higher hardness because of the lack of the tempering effect. A sequentially coupled thermal and mechanical analysis method was developed to predict residual stress and deformation for an L-PBF build part. It was found that a line-heating model is not suitable for analyzing a large L-PBF built part. The layer heating method is a potential method for analyzing a large L-PBF built part. The experiment was conducted to validate the model predictions.

  5. Deformation of mantle pyroxenites provides clues to geodynamic processes in subduction zones: Case study of the Cabo Ortegal Complex, Spain

    Science.gov (United States)

    Henry, Hadrien; Tilhac, Romain; Griffin, William L.; O'Reilly, Suzanne Y.; Satsukawa, Takako; Kaczmarek, Mary-Alix; Grégoire, Michel; Ceuleneer, Georges

    2017-08-01

    In the Herbeira massif, Cabo Ortegal Complex, Spain, a well exposed assemblage of deformed dunites and pyroxenites offers a unique opportunity to investigate key upper mantle tectonic processes. Four types of pyroxenites are recognized: clinopyroxenites with enclosed dunitic lenses (type-1), massive websterites (type-2), foliated and commonly highly amphibolitized clinopyroxenites (type-3) and orthopyroxenites (type-4). Field and petrological observations together with EBSD analysis provide new insights on the physical behavior of the pyroxenes and their conditions of deformation and reveal the unexpected journey of the Cabo Ortegal pyroxenites. We show that, during deformation, type-1 pyroxenites, due to their enclosed dunitic lenses, are more likely to localize the deformation than types-2 and -4 pyroxenites and may latter act as preferred pathway for fluid/melt percolation, eventually resulting in type-3 pyroxenites. All pyroxenite types display a similar response to deformation. Orthopyroxene deformed mostly by dislocation creep; it shows kink bands and undulose extinction and its fabric is dominated by [001](100). Clinopyroxene displays subgrain rotation, dynamic recrystallization and fabric with [010] axes clustering next to the foliation pole and [001] axes clustering next to the lineation suggesting activation of [001]{110} and [001](100) in some samples. These observations are in good agreement with deformation at temperatures greater than 1000 °C. Olivine in type-1 and type-4 pyroxenites shows [100](010) or [001](010) fabrics that are consistent with deformation at temperatures >1000 °C and may indicate deformation in a hydrous environment. The amphibole [001](100) fabric gives insights on a lower-temperature deformation episode (∼800 to 500 °C). Our results, interpreted in the light of published experimental data, together with the regional geological and geochemical studies are consistent with the following tectonic evolution of the Cabo Ortegal

  6. Survey of electrochemical metal winning processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Vaaler, L.E.

    1979-03-01

    The subject program was undertaken to find electrometallurgical technology that could be developed into energy saving commercial metal winning processes. Metals whose current production processes consume significant energy (excepting copper and aluminum) are magnesium, zinc, lead, chromium, manganese, sodium, and titanium. The technology of these metals, with the exception of titanium, was reviewed. Growth of titanium demand has been too small to justify the installation of an electrolyte process that has been developed. This fact and the uncertainty of estimates of future demand dissuaded us from reviewing titanium technology. Opportunities for developing energy saving processes were found for magnesium, zinc, lead, and sodium. Costs for R and D and demonstration plants have been estimated. It appeared that electrolytic methods for chromium and manganese cannot compete energywise or economically with the pyrometallurgical methods of producing the ferroalloys, which are satisfactory for most uses of chromium and manganese.

  7. ALKYL PYROPHOSPHATE METAL SOLVENT EXTRACTANTS AND PROCESS

    Science.gov (United States)

    Long, R.L.

    1958-09-30

    A process is presented for the recovery of uranium from aqueous mineral acidic solutions by solvent extraction. The extractant is a synmmetrical dialkyl pyrophosphate in which the alkyl substituents have a chain length of from 4 to 17 carbon atoms. Mentioned as a preferred extractant is dioctyl pyrophosphate. The uranium is precipitated irom the organic extractant phase with an agent such as HF, fluoride salts. alcohol, or ammonia.

  8. Deformation and fracture properties of metals with non-metallic inclusions; Verformung und Bruch von Metallen mit nichtmetallischen Einschluessen

    Energy Technology Data Exchange (ETDEWEB)

    Schmauder, S.; Soppa, E. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

    1998-12-31

    Microstructural effects due to formation of non-uniform lines of non-metallic inclusions in the matrix are examined with respect to their macro-, meso-, and micromechanical effects in the alloy Al(6061) reinforced by SiC inclusions. A comparative analysis of results obtained with various microstructures reveals essential differences in the formation of shear bands, stress peaks, and strain concentrations in the material structure. The maxima and the distribution of those field variables are determined not only by the arrangement of inclusions clusters in the stringers but also depend on the presence and number of single-particle inclusions in pure matrix material. The banding of the microstructure causes a strongly anisotropic behaviour in terms of stress and strain distributions. (orig./CB) [Deutsch] In diesem Beitrag werden Gefuegeeinfluesse aufgrund unterschiedlich starker zeiliger Anordnungen der Teilchen in der Matrix im Hinblick auf ihre makro-, meso- und mikromechanischen Auswirkungen am Beispiel einer SiC-teilchenverstaerkten Aluminiumlegierung Al(6061) untersucht. Ein Vergleich der Ergebnisse verschiedener Gefuege zeigt wesentliche Unterschiede hinsichtlich der Ausbildung von Scherbaendern, Spannungsspitzen und von Dehnungskonzentrationen im Werkstoffgefuege. Die Maxima und die Verteilung dieser Feldgroessen sind nicht nur abhaengig davon, wie die Teilchen in den Zeilen angeordnet sind, sondern auch davon, ob einzelne Teilchen in reinen Matrixbereichen vorhanden sind. Die Zeiligkeit des Gefueges fuehrt zu einem stark anisotropen Verhalten hinsichtlich Spannungs- und Dehnungsverteilungen. (orig.)

  9. Noble Metal/Ceramic Composites in Flame Processes

    DEFF Research Database (Denmark)

    Schultz, Heiko; Madler, Lutz; Strobel, Reto

    conditions influence the resulting noble metal particles size in those systems [1]. For every specific application the particle size and the metal/metal oxide interaction affect the performance of these nano-composite materials [2]. Recently, aerosol processes have been successfully used to produce platinum...... [3,4], palladium [5], silver [6] and gold [7] crystallites on Al2O3 [3,5], SiO2 [7] and TiO2 [4,6,7] in a single step.. The as-prepared materials exhibited a high external specific surface area (40 – 320 m2 g-1) [3-7] with a high degree of crystallinity and an excellent noble metal distribution [3...... size is mainly dependent on its loading [3,7]. In this study, the role of the supporting metal oxide on the noble metal particle size was systematically investigated for the flame spray pyrolysis process. The materials were produced at fixed process conditions such as resident time of the particles...

  10. Process control for sheet-metal stamping process modeling, controller design and shop-floor implementation

    CERN Document Server

    Lim, Yongseob; Ulsoy, A Galip

    2014-01-01

    Process Control for Sheet-Metal Stamping presents a comprehensive and structured approach to the design and implementation of controllers for the sheet metal stamping process. The use of process control for sheet-metal stamping greatly reduces defects in deep-drawn parts and can also yield large material savings from reduced scrap. Sheet-metal forming is a complex process and most often characterized by partial differential equations that are numerically solved using finite-element techniques. In this book, twenty years of academic research are reviewed and the resulting technology transitioned to the industrial environment. The sheet-metal stamping process is modeled in a manner suitable for multiple-input multiple-output control system design, with commercially available sensors and actuators. These models are then used to design adaptive controllers and real-time controller implementation is discussed. Finally, experimental results from actual shopfloor deployment are presented along with ideas for further...

  11. Lower nanometer-scale size limit for the deformation of a metallic glass by shear transformations revealed by quantitative AFM indentation

    Directory of Open Access Journals (Sweden)

    Arnaud Caron

    2015-08-01

    Full Text Available We combine non-contact atomic force microscopy (AFM imaging and AFM indentation in ultra-high vacuum to quantitatively and reproducibly determine the hardness and deformation mechanisms of Pt(111 and a Pt57.5Cu14.7Ni5.3P22.5 metallic glass with unprecedented spatial resolution. Our results on plastic deformation mechanisms of crystalline Pt(111 are consistent with the discrete mechanisms established for larger scales: Plasticity is mediated by dislocation gliding and no rate dependence is observed. For the metallic glass we have discovered that plastic deformation at the nanometer scale is not discrete but continuous and localized around the indenter, and does not exhibit rate dependence. This contrasts with the observation of serrated, rate-dependent flow of metallic glasses at larger scales. Our results reveal a lower size limit for metallic glasses below which shear transformation mechanisms are not activated by indentation. In the case of metallic glass, we conclude that the energy stored in the stressed volume during nanometer-scale indentation is insufficient to account for the interfacial energy of a shear band in the glassy matrix.

  12. Catalytic metal ions and enzymatic processing of DNA and RNA.

    Science.gov (United States)

    Palermo, Giulia; Cavalli, Andrea; Klein, Michael L; Alfonso-Prieto, Mercedes; Dal Peraro, Matteo; De Vivo, Marco

    2015-02-17

    CONSPECTUS: Two-metal-ion-dependent nucleases cleave the phosphodiester bonds of nucleic acids via the two-metal-ion (2M) mechanism. Several high-resolution X-ray structures portraying the two-metal-aided catalytic site, together with mutagenesis and kinetics studies, have demonstrated a functional role of the ions for catalysis in numerous metallonucleases. Overall, the experimental data confirm the general mechanistic hypothesis for 2M-aided phosphoryl transfer originally reported by Steitz and Steitz ( Proc. Natl. Acad. Sci. U.S.A. 1993 , 90 ( 14 ), 6498 - 6502 ). This seminal paper proposed that one metal ion favors the formation of the nucleophile, while the nearby second metal ion facilitates leaving group departure during RNA hydrolysis. Both metals were suggested to stabilize the enzymatic transition state. Nevertheless, static X-ray structures alone cannot exhaustively unravel how the two ions execute their functional role along the enzymatic reaction during processing of DNA or RNA strands when moving from reactants to products, passing through metastable intermediates and high-energy transition states. In this Account, we discuss the role of multiscale molecular simulations in further disclosing mechanistic insights of 2M-aided catalysis for two prototypical enzymatic targets for drug discovery, namely, ribonuclease H (RNase H) and type II topoisomerase (topoII). In both examples, first-principles molecular simulations, integrated with structural data, emphasize a cooperative motion of the bimetal motif during catalysis. The coordinated motion of both ions is crucial for maintaining a flexible metal-centered structural architecture exquisitely tailored to accommodate the DNA or RNA sugar-phosphate backbone during phosphodiester bond cleavage. Furthermore, our analysis of RNase H and the N-terminal domain (PAN) of influenza polymerase shows that classical molecular dynamics simulations coupled with enhanced sampling techniques have contributed to describe

  13. The Effect of the Use of Technological Lubricants Based on Vegetable Oils on the Process of Titanium Sheet Metal Forming

    Directory of Open Access Journals (Sweden)

    Więckowski W.

    2017-06-01

    Full Text Available The paper evaluates the drawability of titanium sheet metal Grade 2, with the focus on friction conditions that are present in the sheet metal forming process. The study aims to present the results of the examinations of the friction coefficient during a strip drawing test. The focus of the experiment was on lubricants based on vegetable oils i.e. rapeseed oil, sunflower oil and olive oil. Boric acid was used to improve the lubricating properties of vegetable oils. The results of numerical simulations of the process of forming a cover with stiffening components made of grade 2 titanium sheet metal was also presented. The numerical simulation was carried out using the FEM method with PAMStamp 2G software. The effect of conditions of friction between the sheet metal and tool parts and pressure force of the blank holder on the forming process were investigated. Numerical calculations were performed with consideration for the phenomenon of material strain hardening and anisotropy of plastic properties of the sheet metal formed. The analysis of the deformations and reduction in wall thickness of the drawn parts can be used for determination of the effect of changes in selected parameters on the process of drawn part forming. The quality of drawn parts was assessed based on the shape inaccuracy determined during simulation of forming. The inaccuracy depended on the conditions of the process and strength properties of the titanium sheet metal.

  14. Deformation and Phase Transformation Processes in Polycrystalline NiTi and NiTiHf High Temperature Shape Memory Alloys

    Science.gov (United States)

    Benafan, Othmane

    2012-01-01

    The deformation and transformation mechanisms of polycrystalline Ni49.9Ti50.1 and Ni50.3Ti29.7Hf20 (in at.%) shape memory alloys were investigated by combined experimental and modeling efforts aided by an in situ neutron diffraction technique at stress and temperature. The thermomechanical response of the low temperature martensite, the high temperature austenite phases, and changes between these two states during thermomechanical cycling were probed and reported. In the cubic austenite phase, stress-induced martensite, deformation twinning and slip processes were observed which helped in constructing a deformation map that contained the limits over which each of the identified mechanisms was dominant. Deformation of the monoclinic martensitic phase was also investigated where the microstructural changes (texture, lattice strains, and phase fractions) during room-temperature deformation and subsequent thermal cycling were compared to the bulk macroscopic response. When cycling between these two phases, the evolution of inelastic strains, along with the shape setting procedures were examined and used for the optimization of the transformation properties as a function of deformation levels and temperatures. Finally, this work was extended to the development of multiaxial capabilities at elevated temperatures for the in situ neutron diffraction measurements of shape memory alloys on the VULCAN Diffractometer at Oak Ridge National Laboratory.

  15. ANALYSIS OF DEFORMATION PROCESSES IN THE LITHOSPHERE FROM GEODETIC MEASUREMENTS BASED ON THE EXAMPLE OF THE SAN ANDREAS FAULT

    Directory of Open Access Journals (Sweden)

    Yury V. Gabsatarov

    2012-01-01

    Full Text Available Analysis of data from permanent GPS observation stations located in tectonically active regions provides for direct observation of deformation processes of the earth's surface which result from elastic interaction of the lithospheric plates and also occur when accumulated stresses are released by seismic events and postseismic processes.This article describes the methodology of applying the regression analysis of time series of data from GPS-stations for identification of individual components of the stations’ displacements caused by the influence of various deformation processes. Modelling of the stations’ displacements caused only by deformations of the marginal zone, wherein the lithospheric plates interact, allows us to study variations of the steady-state deformation in the marginal zone.he proposed methodology is applied to studies of variations of fields of cumulative surface displacements, surface displacement velocity and maximum shear strain velocity which are determined from the GPS data recorded prior to the Parkfield earthquake of 28 September 2004 (Mw=6.0.Combined analysis of the variations of the above-mentioned fields shows that measurable anomalies of the elastic deformation of the transform fault’s edge took place prior to the seismic event of 28 September 2004, and such anomalies were coincident in space and time with the focal area of the future seismic event.

  16. Cyclic Bending and Stationary Drawing Deformation of Metal Sheets : Experiments and Associated Numerical Simulations

    Science.gov (United States)

    Moreira, L. P.; Romão, E. C.; Ferron, G.; Vieira, L. C. A.; Sampaio, A. P.

    2005-08-01

    A simple bend-draw experimental device is employed to analyze the behavior of narrow strips submitted to a nearly cyclic bending deformation mode followed by a steady state drawing. In this bending-drawing experiment, the strip is firstly bent over a central bead and two lateral beads by applying a controlled holding load and then is pulled out of device throughout the bead radii by a drawing load. The apparatus is mounted in a standard tensile test machine where the holding and drawing loads are recorded with an acquisition data system. The specimen is a rectangular strip cut with 320 mm long and 7 mm wide. The longitudinal (1) and width (w) strip plastic strains are determined from two hardness marks 120 mm spaced whereas the corresponding thickness (t) strain is obtained by volume conservation. Previous experiments showed a correlation between the plastic strain (ɛw/ɛt)BD resulting from the bending-drawing and the Lankford R-values obtained from the uniaxial tensile test. However, previous 3D numerical simulations based upon Hill's quadratic and Ferron's yield criteria revealed a better correlation between the (ɛw/ɛt)BD and the stress ratio σPS/σ(α), where σPS stands for the plane-strain tension yield stress and σ(α) for the uniaxial yield stress in uniaxial tension along the drawing direction making an angle α with the rolling direction. In the present work, the behavior of an IF steel sheet is firstly evaluated by means of uniaxial tensile and drawing-bending experiments conducted at every 15 degrees with respect to the rolling direction. Afterwards, the bending-drawing experiment is investigated with the commercial finite element (FE) code ABAQUS/Standard in an attempt to assess the influence of cyclic loadings upon the bending-drawing strain-ratios.

  17. Computations of the deformation and solidifcation of impinging liquid metal drops

    Science.gov (United States)

    Che, Judy; Tryggvason, Gretar; Ceccio, Steven

    1997-11-01

    The solidification of individual liquid metal drops impacting a cold wall, as well as the deposition of subsequent drops characterized by drop remelt, coalescence, and solidification, are simulated numerically. The numerical method fully couples fluid flow and heat transfer and is based on a single set of conservation equations written for all phases, allowing for arbitrary changes in material properties. Solidification is modeled as a stable, planar solid-liquid interface, which is valid for both pure and eutectic systems with no initial thermal undercooling. Using this technique, towers have been built by depositing drops on top of one another. Low Weber number simulations produce short, squat towers, while high Weber number cases generate tall, slender towers. Within a tower, each drop takes on a final shape based on the Peclet number and the non- dimensional freezing temperature. In some high Peclet number cases, divots freeze onto a drop's surface forming a pore at the axis of the tower. Supported by NASA.

  18. Extreme Metal Music and Anger Processing.

    Science.gov (United States)

    Sharman, Leah; Dingle, Genevieve A

    2015-01-01

    The claim that listening to extreme music causes anger, and expressions of anger such as aggression and delinquency have yet to be substantiated using controlled experimental methods. In this study, 39 extreme music listeners aged 18-34 years were subjected to an anger induction, followed by random assignment to 10 min of listening to extreme music from their own playlist, or 10 min silence (control). Measures of emotion included heart rate and subjective ratings on the Positive and Negative Affect Scale (PANAS). Results showed that ratings of PANAS hostility, irritability, and stress increased during the anger induction, and decreased after the music or silence. Heart rate increased during the anger induction and was sustained (not increased) in the music condition, and decreased in the silence condition. PANAS active and inspired ratings increased during music listening, an effect that was not seen in controls. The findings indicate that extreme music did not make angry participants angrier; rather, it appeared to match their physiological arousal and result in an increase in positive emotions. Listening to extreme music may represent a healthy way of processing anger for these listeners.

  19. Extreme metal music and anger processing

    Directory of Open Access Journals (Sweden)

    Leah eSharman

    2015-05-01

    Full Text Available The claim that listening to extreme music causes anger and expressions of anger such as aggression and delinquency has yet to be substantiated using controlled experimental methods. In this study, 39 extreme music listeners aged 18 to 34 years were subjected to an anger induction, followed by random assignment to 10 minutes of listening to extreme music from their own playlist, or 10 minutes of silence (control. Measures of emotion included heart rate and subjective ratings on the Positive and Negative Affect Scale (PANAS. Results showed that ratings of PANAS hostility, irritability, and stress increased during the anger induction, and decreased after the music or silence. Heart rate increased during the anger induction and was sustained (not increased in the music condition, and decreased in the silence condition. PANAS active and inspired ratings increased during music listening, an effect that was not seen in controls. The findings indicate that extreme music did not make angry participants angrier rather it appeared to match their physiological arousal and result in an increase in positive emotions. Listening to extreme music may represent a healthy way of processing anger for these listeners.

  20. Molecular metal clusters synthetized by a radiolytic process

    International Nuclear Information System (INIS)

    Remita, H.; Derai, R.; Delcourt, M.O.

    1991-01-01

    The radiolytic reduction of metal ions in alcohols has been achieved under CO atmosphere. Under such conditions, metal reduction, ligation and aggregation processes compete, leading to metal complexes and molecular clusters. These products are interesting for catalytic purposes. We report here the radiolytic synthesis of compounds of Fe, Ru, Os, Co, Ir, Rh, Pt, Cu, Ag, and of some intermetallic compounds. These synthesis are carried out under very mild temperature and pressure conditions (i.e., room temperature and at most I atmosphere of CO). Factors favoring a high nuclearity are the concentration, the high atomic number, a weak ligand/metal ratio. It is shown that chloride ions are inhibitors of complete reduction [fr

  1. Experimental Investigation of Frictional Resistances in the Drawbead Region of the Sheet Metal Forming Processes

    Science.gov (United States)

    Trzepiecinski, T.; Fejkiel, R.; Lemu, H. G.

    2017-11-01

    Drawbeads are used in sheet metal forming to restrain the sheet from flowing freely into die cavity, especially in the case of forming unsymmetrical drawpieces. This process is necessary to produce an optimal stamped part without wrinkles and cracks. In this paper, a special tribological simulator is used to evaluate the frictional resistances during flowing the sheet through the circular shape bead. The tests were conducted on DC04 carbon steel sheets with a sheet thickness of 0.8 mm. Experiments were carried out at different process parameters: friction conditions, specimen widths, heights and surface roughness of drawbead. The results obtained in the drawbead friction test show that the value of friction coefficient depends on the width of the sample. The character of sheet deformation during bending and reverse bending on the sheet thickness over the drawbead changes the surface topography and real contact area of sheet and tool.

  2. Crystal Plasticity Modeling of Microstructure Evolution and Mechanical Fields During Processing of Metals Using Spectral Databases

    Science.gov (United States)

    Knezevic, Marko; Kalidindi, Surya R.

    2017-05-01

    This article reviews the advances made in the development and implementation of a novel approach to speeding up crystal plasticity simulations of metal processing by one to three orders of magnitude when compared with the conventional approaches, depending on the specific details of implementation. This is mainly accomplished through the use of spectral crystal plasticity (SCP) databases grounded in the compact representation of the functions central to crystal plasticity computations. A key benefit of the databases is that they allow for a noniterative retrieval of constitutive solutions for any arbitrary plastic stretching tensor (i.e., deformation mode) imposed on a crystal of arbitrary orientation. The article emphasizes the latest developments in terms of embedding SCP databases within implicit finite elements. To illustrate the potential of these novel implementations, the results from several process modeling applications including equichannel angular extrusion and rolling are presented and compared with experimental measurements and predictions from other models.

  3. Modelling of deformation process for the layer of elastoviscoplastic media under surface action of periodic force of arbitrary type

    Science.gov (United States)

    Mikheyev, V. V.; Saveliev, S. V.

    2018-01-01

    Description of deflected mode for different types of materials under action of external force plays special role for wide variety of applications - from construction mechanics to circuits engineering. This article con-siders the problem of plastic deformation of the layer of elastoviscolastic soil under surface periodic force. The problem was solved with use of the modified lumped parameters approach which takes into account close to real distribution of normal stress in the depth of the layer along with changes in local mechanical properties of the material taking place during plastic deformation. Special numeric algorithm was worked out for computer modeling of the process. As an example of application suggested algorithm was realized for the deformation of the layer of elasoviscoplastic material by the source of external lateral force with the parameters of real technological process of soil compaction.

  4. Metals interaction in the process of torch mass transfer

    International Nuclear Information System (INIS)

    Khaldeev, V.N.; Pashko, O.V.; Belova, V.P.; Sevryugina, N.D.; Vasil'eva, A.I.

    2000-01-01

    The billet material components interaction with the work surface material of the electrode-tool under the action of a torch jet which is formed in the process of electro-erosion treatment is investigated. It is established that metallic film arises on a surface of the electrode-tool under certain conditions in the process of electro-erosion forming is identical with the composition of the worked material. Components of the metal alloy worked diffuse into the tool material with formation of a particular compounds [ru

  5. Room temperature deformation mechanisms in ultrafine-grained materials processed by hot isostatic pressing

    International Nuclear Information System (INIS)

    Cao, W.Q.; Dirras, G.F.; Benyoucef, M.; Bacroix, B.

    2007-01-01

    Ultrafine-grained (uf-g) and microcrystalline-grained (mc-g) irons have been fabricated by hot isostatic pressing of nanopowders. The mechanical properties have been characterized by compressive tests at room temperature and the resulting microstructures and textures have been determined by combining electron back scatter diffraction and transmission electron microscopy. A transition of the deformation mode, from work hardening to work softening occurs for grain sizes below ∼1 μm, reflecting a transition of the deformation mode from homogeneous to localized deformation into shear bands (SBs). The homogeneous deformation is found to be lattice dislocation-based while the deformation within SBs involves lattice dislocations as well as boundary-related mechanisms, possibly grain boundary sliding accommodated by boundary opening

  6. Fine grained 304 ASS processed by a severe plastic deformation and subsequent annealing; microstructure and mechanical properties evaluation

    Science.gov (United States)

    Salout, Shima Ahmadzadeh; Shirazi, Hasan; Nili-Ahmadabadi, Mahmoud

    2018-01-01

    The current research is an attempt to study the effect of a novel severe plastic deformation technique so called "repetitive corrugation and straightening by rolling" (RCSR) and subsequent annealing on the microstructure and mechanical properties of AISI type 304 austenitic stainless steel. In this study, RCSR process was carried out at 200 °C on the 304 austenitic stainless steel (above Md30 temperature that is about 50 °C for this stainless steel) in order to avoid the formation of martensite phase when a high density of dislocations was introduced into the austenite phase and also high density of mechanical twins was induced in the deformed 304 austenitic stainless steel. Because of relationship between deformation temperature, stacking fault energy (SFE) and mechanisms of deformation. Thereafter subsequently, annealing treatment was applied into deformed structure in order to refine the microstructure of 304 stainless s teel. The specimens were examined by means of optical microscopy (OM), scanning electron microscopy (SEM), tensile and micro-hardness tests. The results indicate that by increasing the cycles of RCSR process (increasing applied strain), further mechanical twins are induced, the hardness and in particular, the yield stress of specimens have been increased.

  7. Novel forward osmosis process to effectively remove heavy metal ions

    KAUST Repository

    Cui, Yue

    2014-10-01

    In this study, a novel forward osmosis (FO) process for the removal of heavy metal ions from wastewater was demonstrated for the first time. The proposed FO process consists of a thin-film composite (TFC) FO membrane made from interfacial polymerization on a macrovoid-free polyimide support and a novel bulky hydroacid complex Na4[Co(C6H4O7)2]·r2H2O (Na-Co-CA) as the draw solute to minimize the reverse solute flux. The removal of six heavy metal solutions, i.e., Na2Cr2O7, Na2HAsO4, Pb(NO3)2, CdCl2, CuSO4, Hg(NO3)2, were successfully demonstrated. Water fluxes around 11L/m2/h (LMH) were harvested with heavy metals rejections of more than 99.5% when employing 1M Na-Co-CA as the draw solution to process 2000ppm(1 ppm=1 mg/L) heavy metal solutions at room temperature. This FO performance outperforms most nanofiltration (NF) processes. In addition, the high rejections were maintained at 99.5% when a more concentrated draw solution (1.5M) or feed solution (5000ppm) was utilized. Furthermore, rejections greater than 99.7% were still achieved with an enhanced water flux of 16.5LMH by operating the FO process at 60°C. The impressive heavy metal rejections and satisfactory water flux under various conditions suggest great potential of the newly developed FO system for the treatment of heavy metal wastewater. © 2014 Elsevier B.V.

  8. Polyimide and Metals MEMS Multi-User Processes

    KAUST Repository

    Arevalo, Arpys

    2016-11-01

    The development of a polyimide and metals multi-user surface micro-machining process for Micro-electro-mechanical Systems (MEMS) is presented. The process was designed to be as general as possible, and designed to be capable to fabricate different designs on a single silicon wafer. The process was not optimized with the purpose of fabricating any one specific device but can be tweaked to satisfy individual needs depending on the application. The fabrication process uses Polyimide as the structural material and three separated metallization layers that can be interconnected depending on the desired application. The technology allows the development of out-of-plane compliant mechanisms, which can be combined with six variations of different physical principles for actuation and sensing on a single processed silicon wafer. These variations are: electrostatic motion, thermal bimorph actuation, capacitive sensing, magnetic sensing, thermocouple-based sensing and radio frequency transmission and reception.

  9. Effect of weld line positions on the tensile deformation of two-component metal injection moulding

    Science.gov (United States)

    Manonukul, Anchalee; Songkuea, Sukrit; Moonchaleanporn, Pongporn; Tange, Makiko

    2017-12-01

    Knowledge of the mechanical properties of two-component parts is critical for engineering functionally graded components. In this study, mono- and two-component tensile test specimens were metal injection moulded. Three different weld line positions were generated in the two-component specimens. Linear shrinkage of the two-component specimens was greater than that of the mono-component specimens because the incompatibility of sintering shrinkage of both materials causes biaxial stresses and enhances sintering. The mechanical properties of 316L stainless steel were affected by the addition of a coloured pigment used to identify the weld line position after injection moulding. For the two-component specimens, the yield stress and ultimate tensile stress were similar to those of 316L stainless steel. Because 316L and 630 (also known as 17-4PH) stainless steels were well-sintered at the interface, the mechanical properties of the weaker material (316L stainless steel) were dominant. However, the elongations of the two-component specimens were lower than those of the mono-component specimens. An interfacial zone with a microstructure that differed from those of the mono-material specimens was observed; its different microstructure was attributed to the gradual diffusion of nickel and copper.

  10. Modelling plastic deformation in BCC metals: Dynamic recovery and cell formation effects

    International Nuclear Information System (INIS)

    Galindo-Nava, E.I.; Rivera-Díaz-del-Castillo, P.E.J.

    2012-01-01

    A recently developed model for describing plasticity in FCC metals (E.I., Galindo-Nava, P.E.J., Rivera-Díaz-del-Castillo, Mater. Sci. Eng. A 543 (2012) 110–116; E.I. Galindo-Nava, P.E.J. Rivera-Díaz-del-Castillo, Acta Mater. 60 (2012) 4370–4378) has now been applied to BCC. The core of the theory is the thermostatistical description of dislocation annihilation paths, which determines the dynamic recovery rate of the material. Input to this is the energy for the formation, migration and ordering of dislocation paths; the latter term corresponds to the statistical entropy which features strongly on the solution. The distinctions between FCC and BCC stem primarily from the possible directions and planes for dislocation slip and cross-slip, as well as from the presence of the kink-pair mechanism for dislocation migration in BCC, which are incorporated to the mathematical formulation of the model. The theory is unique in describing the stress–strain response for pure iron, molybdenum, tantalum, vanadium and tungsten employing physical parameters as input; the description is made for wide ranges of temperature and strain rate. Additionally, succinct equations to predict dislocation cell size variation with strain, strain rate and temperature are provided and validated for pure iron.

  11. New applications and novel processing of refractory metal alloys

    International Nuclear Information System (INIS)

    Briant, C.L.

    2001-01-01

    Refractory metals have often been limited in their application because of their propensity to oxidize and to undergo a loos of yield strength at elevated temperatures. However, recent developments in both processing and alloy composition have opened the possibility that these materials might be used in structural applications that were not considered possible in the past. At the same time, the use of refractory metals in the electronics industry is growing, particularly with the use of tantalum as a diffusion barrier for copper metallization. Finally, the application of grain boundary engineering to the problem of intergranular fracture in these materials may allow processes to be developed that will produce alloys with a greater resistance to fracture. (author)

  12. A generic process of growing aligned carbon nanotube arrays on metals and metal alloys

    International Nuclear Information System (INIS)

    Parthangal, Prahalad M; Cavicchi, Richard E; Zachariah, Michael R

    2007-01-01

    Aligned carbon nanotube (CNT) arrays are integral towards the development of several applications such as field emission, interconnects in silicon technology, and chemical and biological sensing. Even though the synthesis of CNTs has been described extensively in the literature, there has not been significant success in growing uniform, well-aligned CNT arrays on pure metal surfaces other than metals that catalyse CNT growth themselves. In this paper, we describe a method of growing aligned CNT arrays on a variety of pure metals, metal alloys, and conductive ceramics using a bimetallic iron/alumina composite catalyst at low temperatures (550 to 700 deg. C). We believe that the addition of alumina to the iron catalyst significantly reduces catalyst-metal underlayer interactions that have traditionally proven to be a barrier for the growth of CNTs on metals. The alumina also minimizes surface diffusion of iron and allows the formation of a high density of uniformly dispersed catalyst nanoparticles to act as nucleation sites for well-aligned CNT arrays. Despite the presence of non-conducting alumina from the catalyst, the contact resistance between the CNTs and the metal underlayer was observed to be quite low, emphasizing the usefulness of this approach to practical applications. Our process was successful in growing aligned CNTs even on commercial steel plates and may be applicable for substrates of any shape or size

  13. Simulations of Recrystallization in Metals

    DEFF Research Database (Denmark)

    Godiksen, Rasmus Brauner

    2007-01-01

    The growth of new near-perfect grains during recrystallization of deformed metals is governed by the migration of the grain boundaries surrounding the new grains. The grain boundaries migrate through the deformed metal driven by the excess energy of the dislocation structures created during...... structures in the deformed metal due to local effects: Inhomogeneous boundary morphologies and dislocation-structure-dependent migration rates are observed. The effects that the dislocation structures have must be taken into account in order to create realistic recrystallization models, and through...... that improve the processing and properties of metals....

  14. Trace Metal Levels in Raw and Heat Processed Nigerian Staple ...

    African Journals Online (AJOL)

    The levels of some trace metals (Fe, Zn, Cu, Ni, Cd) were quantitatively determined in raw and heat processed staple food cultivars (yam, cassava, cocoyam and maize) from oil producing areas of part of the Niger Delta and compared with a non-oil producing area of Ebonyi State as control. The survey was conducted to ...

  15. Research on the processing experiments of laser metal deposition shaping

    Science.gov (United States)

    Zhang, Kai; Liu, Weijun; Shang, Xiaofeng

    2007-04-01

    Laser additive direct deposition of metals is a new rapid manufacturing technology, which combines with computer-aided design (CAD), laser cladding and rapid prototyping. The advanced technology can build fully dense metal components directly from CAD files with neither mould nor tool. Based on the theory of this technology, a promising rapid manufacturing system called "Laser Metal Deposition Shaping (LMDS)" has been constructed and developed successfully by Chinese Academy of Sciences, Shenyang Institute of Automation. Through the LMDS system, comprehensive experiments are carried out with nickel-based superalloy to systematically investigate the influences of the processing parameters on forming characteristics. By adjusting to the optimal processing parameters, fully dense and near-net-shaped metallic parts can be directly obtained through melting coaxially fed powder with a laser. Moreover, the microstructure and mechanical properties of as-formed samples are tested and analyzed synthetically. As a result, significant processing flexibility with the LMDS system over conventional processing capabilities is recognized, with potentially lower production cost, higher quality components, and shorter lead-time.

  16. Process of forming a sol-gel/metal hydride composite

    Science.gov (United States)

    Congdon, James W [Aiken, SC

    2009-03-17

    An external gelation process is described which produces granules of metal hydride particles contained within a sol-gel matrix. The resulting granules are dimensionally stable and are useful for applications such as hydrogen separation and hydrogen purification. An additional coating technique for strengthening the granules is also provided.

  17. Application of laser assisted cold spraying process for metal deposition

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-02-01

    Full Text Available Laser assisted cold spraying (LACS) process is a hybrid technique that uses laser and cold spray to deposit solid powders on metal substrates. For bonding to occur, the particle velocities must be supersonic which are achieved by entraining...

  18. Study of heavy metals bioaccumulation in the process of ...

    African Journals Online (AJOL)

    The bioaccumulation of heavy metals (Cd, Zn, Ni, Pb and Cr) and the relationship between them was investigated on earthworm (Eisenia fetida) physiology during the process of vermicomposting. The soil samples were obtained from Roudehen city in the eastern area of Tehran. E. fetida specimens were exposed to a ...

  19. Coagulation / flocculation process in the removal of trace metals ...

    African Journals Online (AJOL)

    Attempts were made in this study to examine the effectiveness of polymer addition to coagulation process during treatment of a beverage industrial wastewater to remove some of its trace metals content such as lead, cadmium, total iron, total chromium, nickel and zinc. Experiments were conducted using the standard Jar ...

  20. A comparison between optimisation algorithms for metal forming processes

    NARCIS (Netherlands)

    Bonte, M.H.A.; Do, T.T.; Fourment, L.; van den Boogaard, Antonius H.; Huetink, Han; Habbal, A.

    2006-01-01

    Coupling optimisation algorithms to Finite Element (FEM) simulations is a very promising way to achieve optimal metal forming processes. However, many optimisation algorithms exist and it is not clear which of these algorithms to use. This paper compares an efficient Metamodel Assisted Evolutionary

  1. Effect of pass schedule and groove design on the metal deformation ...

    Indian Academy of Sciences (India)

    m9 = 0. In order to cross check the correctness of these values, the flow stress calculated based on the Hensel Spit- tel equation at various strain rates as shown in figure 2 was compared with the flow stress values published [23] where good correlation could be established. The thermal history during the hot rolling process ...

  2. Carbon Nanotube Bonding Strength Enhancement Using Metal "Wicking" Process

    Science.gov (United States)

    Lamb, James L.; Dickie, Matthew R.; Kowalczyk, Robert S.; Liao, Anna; Bronikowski, Michael J.

    2012-01-01

    Carbon nanotubes grown from a surface typically have poor bonding strength at the interface. A process has been developed for adding a metal coat to the surface of carbon nano tubes (CNTs) through a wicking process, which could lead to an enhanced bonding strength at the interface. This process involves merging CNTs with indium as a bump-bonding enhancement. Classical capillary theory would not normally allow materials that do not wet carbon or graphite to be drawn into the spacings by capillary action because the contact angle is greater than 90 degrees. However, capillary action can be induced through JPL's ability to fabricate oriented CNT bundles to desired spacings, and through the use of deposition techniques and temperature to control the size and mobility of the liquid metal streams and associated reservoirs. A reflow and plasma cleaning process has also been developed and demonstrated to remove indium oxide, and to obtain smooth coatings on the CNT bundles.

  3. Effect of SiC Nanoparticles on Hot Deformation Behavior and Processing Maps of Magnesium Alloy AZ91

    Directory of Open Access Journals (Sweden)

    Kaibo Nie

    2018-02-01

    Full Text Available The hot deformation behavior and processing characteristics of AZ91 alloy and nano-SiCp/AZ91 composite were compared at temperature ranges of 523 K–673 K and strain rates of 0.001–1 s−1. Positive impact of SiC nanoparticles on pinning grain boundaries and inhibiting grain growth was not obvious when deformation temperature was below 623 K, but was remarkable when the temperature was above 623 K. By comparing compressive stress-strain curves of AZ91 alloy and nano-SiCp/AZ91 composites, the addition of nanoparticles could improve the deformation ability of a matrix alloy under high-temperature conditions. There was no essential difference of deformation mechanism between AZ91 alloy and the composite, but hot deformation activation energy of the composite was significantly lower than that of the AZ91 alloy. The AZ91 alloy and the composite had the same workability region of 600 K–673 K and 0.001–1 s−1, while instability region for the composite was reduced compared with that of AZ91 alloy at high temperature.

  4. Microstructure and Texture in Surface Deformation Layer of Al-Zn-Mg-Cu Alloy Processed by Milling

    Directory of Open Access Journals (Sweden)

    CHEN Yanxia

    2017-12-01

    Full Text Available The microstructural and crystallographic features of the surface deformation layer in Al-Zn-Mg-Cu alloy induced by milling were investigated by means of transmission electron microscopy (TEM and precession electron diffraction (PED assisted nanoscale orientation mapping. The result shows that the surface deformation layer is composed by the top surface of equiaxed nanograins/ultrafine grains and the subsurface of lamellar nanograins/ultrafine grains surrounded by coarse grain boundary precipitates (GBPs. The recrystallized nanograins/ultrafine grains in the deformation layer show direct evidence that dynamic recrystallization plays an important role in grain refining process. The GBPs and grain interior precipitates (GIPs show a great difference in size and density with the matrix due to the thermally and mechanically induced precipitate redistribution. The crystallographic texture of the surface deformation layer is proved to be a mixture of approximate copper{112}, rotated cube{001} and F {111}. The severe shear deformation of the surface induced by milling is responsible for the texture evolution.

  5. Enhanced Fabrication Processes Development for High Actuator Count Deformable Mirrors, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — It is proposed to advance manufacturing science and technology to improve yield and optical surface figure in high actuator count, high-resolution deformable mirrors...

  6. Predicting deformation and stress as a function of additive manufacturing process parameters for Europa drill

    Data.gov (United States)

    National Aeronautics and Space Administration — We will combine part-level FEM model of residual stresses with phase-field transformation model to predict deformation and cracking due to thermal stresses from the...

  7. 3D modeling of unconstrained HPT process: role of strain gradient on high deformed microstructure formation

    Science.gov (United States)

    Ben Kaabar, A.; Aoufi, A.; Descartes, S.; Desrayaud, C.

    2017-05-01

    During tribological contact’s life, different deformation paths lead to the formation of high deformed microstructure, in the near-surface layers of the bodies. The mechanical conditions (high pressure, shear) occurring under contact, are reproduced through unconstrained High Pressure Torsion configuration. A 3D finite element model of this HPT test is developed to study the local deformation history leading to high deformed microstructure with nominal pressure and friction coefficient. For the present numerical study the friction coefficient at the interface sample/anvils is kept constant at 0.3; the material used is high purity iron. The strain distribution in the sample bulk, as well as the main components of the strain gradients according to the spatial coordinates are investigated, with rotation angle of the anvil.

  8. 10^3 Segment MEMS Deformable-Mirror Process Development, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Iris AO will extend its proven segmented MEMS deformable mirror architecture to large array sizes required for high-contrast astrophysical imagers. Current...

  9. UNIVERSAL ALGORITHM OF NONLINEAR PROCESS NUMERICAL MODELLING OF REINFORCED CONSTRUCTION DEFORMATION

    Directory of Open Access Journals (Sweden)

    Lizunov P.P.

    2014-06-01

    Full Text Available A numerical algorithm and software tools for the study of nonlinear deformation and fracture spatial concrete structures are developed. Finite element method is used. Numerical simulation of nonlinear deformation and fracture of materials is performed according to the phenomenological theories. Calculation algorithm is based on the Newton-Kantorovich method. The accuracy of the results was confirmed by comparison with experimental data and numerical calculations performed using other methods.

  10. Visualization and quantification of deformation processes controlling the mechanical response of alloys in aggressive environments

    Energy Technology Data Exchange (ETDEWEB)

    Robertson, Ian M. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Materials Science and Engineering; Univ. of Illinois, Champaign, IL (United States)

    2017-01-05

    The overall objective of this program was to develop the technique of electron tomography for studies of defects and to couple it with real time dynamic experiments such that four-dimensional (time and three spatial dimensions) characterization of dislocation interactions with defects is feasible and apply it to discovery of the fundamental unit processes of dislocation-defect interactions in metallic systems. Strategies to overcome the restrictions normally associated with electron tomography and to make it practical within the constraints of conducting a dynamic experiment in the transmission electron microscope were developed. These methods were used to determine the mechanism controlling the transfer of slip across grain boundaries in FCC and HCP metals, dislocation precipitate interactions in Al alloys, and dislocation-dislocation interactions in HCP Ti. In addition, preliminary investigations of slip transfer across cube-on-cube and incoherent twin interfaces in a multi-layered system, thermal stability of grains in nanongrained Ni and Fe, and on corrosion of Fe films were conducted.

  11. MAPPING FLOW LOCALIZATION PROCESSES IN DEFORMATION OF IRRADIATED REACTOR STRUCTURAL ALLOYS - FINAL REPORT. Nuclear Energy Research Initiative Program No. MSF99-0072. Period: August 1999 through September 2002. (ORNL/TM-2003/63)

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, K.

    2003-09-26

    Metals that can sustain plastic deformation homogeneously throughout their bulk tend to be tough and malleable. Often, however, if a metal has been hardened it will no longer deform uniformly. Instead, the deformation occurs in narrow bands on a microscopic scale wherein stresses and strains become concentrated in localized zones. This strain localization degrades the mechanical properties of the metal by causing premature plastic instability failure or by inducing the formation of cracks. Irradiation with neutrons hardens a metal and makes it more prone to deformation by strain localization. Although this has been known since the earliest days of radiation damage studies, a full measure of the connection between neutron irradiation hardening and strain localization is wanting, particularly in commercial alloys used in the construction of nuclear reactors. Therefore, the goal of this project is to systematically map the extent of involvement of strain localization processes in plastic deformation of three reactor alloys that have been neutron irradiated. The deformation processes are to be identified and related to changes in the tensile properties of the alloys as functions of neutron fluence (dose) and degree of plastic strain. The intent is to define the role of strain localization in radiation embrittlement phenomena. The three test materials are a tempered bainitic A533B steel, representing reactor pressure vessel steel, an annealed 316 stainless steel and annealed Zircaloy-4 representing reactor internal components. These three alloys cover the range of crystal structures usually encountered in structural alloys, i.e. body-centered cubic (bcc), face-centered cubic (fcc), and close-packed hexagonal (cph), respectively. The experiments were conducted in three Phases, corresponding to the three years duration of the project. Phases 1 and 2 addressed irradiations and tensile tests made at near-ambient temperatures, and covered a wide range of neutron fluences

  12. Research on plant of metal fuel fabrication using casting process

    International Nuclear Information System (INIS)

    Senda, Yasuhide; Mori, Yukihide

    2003-12-01

    This document presents the plant concept of metal fuel fabrication system (38tHM/y) using casting process in electrolytic recycle, which based on recent studies of its equipment design and quality control system. And we estimate the cost of its construction and operation, including costs of maintenance, consumed hardware and management of waste. The content of this work is as follows. (1) Designing of fuel fabrication equipment: We make material flow diagrams of the fuel fabrication plant and rough designs of the injection casting furnace, demolder and inspection equipment. (2) Designing of resolution system of liquid waste, which comes from analytical process facility. Increased analytical items, we rearrange analytical process facility, estimate its chemicals and amount of waste. (3) Arrangement of equipments: We made a arrangement diagram of the metal fuel fabrication equipments in cells. (4) Estimation of cost data: We estimated cost to construct the facility and to operate it. (author)

  13. Nucleation of metals by redox processes in glass molten media

    International Nuclear Information System (INIS)

    Laurent, Y.; Turmel, J.M.; Verdier, P.

    1997-01-01

    Nitrogen incorporation into an aluminosilicate glass network changes greatly its physico-chemical properties. M-Si-Al-O-N (M = Li, Mg, Ca, Ln) oxynitride glasses are chemically inert. However, the presence of N 3- ions in molten glass gives to the glass medium a reducing character. This work concerns the study of redox reactions in molten glass between nitrogen and oxides of the first transition series of the periodic table, cadmium and lead. In situ precipitation of metallic particles from the corresponding oxides is demonstrated by X-ray diffraction and EDS data. However, the reduction of pure TiO 2 and V 2 O 5 gives rise to the corresponding nitrides, i.e. TiN and VN. The redox reaction occurs with nitrogen release. The low solubility of metals in the molten glass media forces metal migration out off the glass and consequently favors metal recovery. This oxidation-reduction process in molten media can be envisaged as industrially useful for recovering metals in industrial wastes. (authors)

  14. Porosity Measurements and Analysis for Metal Additive Manufacturing Process Control.

    Science.gov (United States)

    Slotwinski, John A; Garboczi, Edward J; Hebenstreit, Keith M

    2014-01-01

    Additive manufacturing techniques can produce complex, high-value metal parts, with potential applications as critical metal components such as those found in aerospace engines and as customized biomedical implants. Material porosity in these parts is undesirable for aerospace parts - since porosity could lead to premature failure - and desirable for some biomedical implants - since surface-breaking pores allows for better integration with biological tissue. Changes in a part's porosity during an additive manufacturing build may also be an indication of an undesired change in the build process. Here, we present efforts to develop an ultrasonic sensor for monitoring changes in the porosity in metal parts during fabrication on a metal powder bed fusion system. The development of well-characterized reference samples, measurements of the porosity of these samples with multiple techniques, and correlation of ultrasonic measurements with the degree of porosity are presented. A proposed sensor design, measurement strategy, and future experimental plans on a metal powder bed fusion system are also presented.

  15. Relaxation processes and physical aging in metallic glasses

    Science.gov (United States)

    Ruta, B.; Pineda, E.; Evenson, Z.

    2017-12-01

    Since their discovery in the 1960s, metallic glasses have continuously attracted much interest across the physics and materials science communities. In the forefront are their unique properties, which hold the alluring promise of broad application in fields as diverse as medicine, environmental science and engineering. However, a major obstacle to their wide-spread commercial use is their inherent temporal instability arising from underlying relaxation processes that can dramatically alter their physical properties. The result is a physical aging process which can bring about degradation of mechanical properties, namely through embrittlement and catastrophic mechanical failure. Understanding and controlling the effects of aging will play a decisive role in our on-going endeavor to advance the use of metallic glasses as structural materials, as well as in the more general comprehension of out-of-equilibrium dynamics in complex systems. This review presents an overview of the current state of the art in the experimental advances probing physical aging and relaxation processes in metallic glasses. Similarities and differences between other hard and soft matter glasses are highlighted. The topic is discussed in a multiscale approach, first presenting the key features obtained in macroscopic studies, then connecting them to recent novel microscopic investigations. Particular emphasis is put on the occurrence of distinct relaxation processes beyond the main structural process in viscous metallic melts and their fate upon entering the glassy state, trying to disentangle results and formalisms employed by the different groups of the glass-science community. A microscopic viewpoint is presented, in which physical aging manifests itself in irreversible atomic-scale processes such as avalanches and intermittent dynamics, ascribed to the existence of a plethora of metastable glassy states across a complex energy landscape. Future experimental challenges and the comparison with

  16. Particle deformation during stirred media milling

    Science.gov (United States)

    Hamey, Rhye Garrett

    Production of high aspect ratio metal flakes is an important part of the paint and coating industry. The United States Army also uses high aspect ratio metal flakes of a specific dimension in obscurant clouds to attenuate infrared radiation. The most common method for their production is by milling a metal powder. Ductile metal particles are initially flattened in the process increasing the aspect ratio. As the process continues, coldwelding of metal flakes can take place increasing the particle size and decreasing the aspect ratio. Extended milling times may also result in fracture leading to a further decrease in the particle size and aspect ratio. Both the coldwelding of the particles and the breakage of the particles are ultimately detrimental to the materials performance. This study utilized characterization techniques, such as, light scattering and image analysis to determine the change in particle size as a function of milling time and parameters. This study proved that a fundamental relationship between the milling parameters and particle deformation could be established by using Hertz's theory to calculate the stress acting on the aluminum particles. The study also demonstrated a method by which milling efficiency could be calculated, based on the amount of energy required to cause particle deformation. The study found that the particle deformation process could be an energy efficient process at short milling times with milling efficiency as high as 80%. Finally, statistical design of experiment was used to obtain a model that related particle deformation to milling parameters, such as, rotation rate and milling media size.

  17. Controlling the length scale and distribution of the ductile phase in metallic glass composites through friction stir processing.

    Science.gov (United States)

    Arora, Harpreet Singh; Mridha, Sanghita; Grewal, Harpreet Singh; Singh, Harpreet; Hofmann, Douglas C; Mukherjee, Sundeep

    2014-06-01

    We demonstrate the refinement and uniform distribution of the crystalline dendritic phase by friction stir processing (FSP) of titanium based in situ ductile-phase reinforced metallic glass composite. The average size of the dendrites was reduced by almost a factor of five (from 24 μ m to 5 μ m) for the highest tool rotational speed of 900 rpm. The large inter-connected dendrites become more fragmented with increased circularity after processing. The changes in thermal characteristics were measured by differential scanning calorimetry. The reduction in crystallization enthalpy after processing suggests partial devitrification due to the high strain plastic deformation. FSP resulted in increased hardness and modulus for both the amorphous matrix and the crystalline phase. This is explained by interaction of shear bands in amorphous matrix with the strain-hardened dendritic phase. Our approach offers a new strategy for microstructural design in metallic glass composites.

  18. Steel Processing Properties and Their Effect on Impact Deformation of Lightweight Structures

    Energy Technology Data Exchange (ETDEWEB)

    Simunovic, S

    2003-09-23

    integration of forming processes and crash models. Computational analysis of vehicle-to-vehicle crashes between ULSAB and conventional car designs is reported in Section 3. The study involved vehicles of comparable weights and dimensions to assess the compatibility of the ULSAB with existing designs. Deformation and acceleration data for crashed vehicles were analyzed. Vehicle-modeling approaches have strong influence on computational results and the requirements for compatibility of models were identified for future research on vehicle-to-vehicle crash modeling.

  19. The Chemophytostabilisation Process of Heavy Metal Polluted Soil.

    Science.gov (United States)

    Grobelak, Anna; Napora, Anna

    2015-01-01

    Industrial areas are characterised by soil degradation processes that are related primarily to the deposition of heavy metals. Areas contaminated with metals are a serious source of risk due to secondary pollutant emissions and metal leaching and migration in the soil profile and into the groundwater. Consequently, the optimal solution for these areas is to apply methods of remediation that create conditions for the restoration of plant cover and ensure the protection of groundwater against pollution. Remediation activities that are applied to large-scale areas contaminated with heavy metals should mainly focus on decreasing the degree of metal mobility in the soil profile and metal bioavailability to levels that are not phytotoxic. Chemophytostabilisation is a process in which soil amendments and plants are used to immobilise metals. The main objective of this research was to investigate the effects of different doses of organic amendments (after aerobic sewage sludge digestion in the food industry) and inorganic amendments (lime, superphosphate, and potassium phosphate) on changes in the metals fractions in soils contaminated with Cd, Pb and Zn during phytostabilisation. In this study, the contaminated soil was amended with sewage sludge and inorganic amendments and seeded with grass (tall fescue) to increase the degree of immobilisation of the studied metals. The contaminated soil was collected from the area surrounding a zinc smelter in the Silesia region of Poland (pH 5.5, Cd 12 mg kg-1, Pb 1100 mg kg-1, Zn 700 mg kg-1). A plant growth experiment was conducted in a growth chamber for 5 months. Before and after plant growth, soil subsamples were subjected to chemical and physical analyses. To determine the fractions of the elements, a sequential extraction method was used according to Zeien and Brümmer. Research confirmed that the most important impacts on the Zn, Cd and Pb fractions included the combined application of sewage sludge from the food industry and

  20. The Chemophytostabilisation Process of Heavy Metal Polluted Soil.

    Directory of Open Access Journals (Sweden)

    Anna Grobelak

    Full Text Available Industrial areas are characterised by soil degradation processes that are related primarily to the deposition of heavy metals. Areas contaminated with metals are a serious source of risk due to secondary pollutant emissions and metal leaching and migration in the soil profile and into the groundwater. Consequently, the optimal solution for these areas is to apply methods of remediation that create conditions for the restoration of plant cover and ensure the protection of groundwater against pollution. Remediation activities that are applied to large-scale areas contaminated with heavy metals should mainly focus on decreasing the degree of metal mobility in the soil profile and metal bioavailability to levels that are not phytotoxic. Chemophytostabilisation is a process in which soil amendments and plants are used to immobilise metals. The main objective of this research was to investigate the effects of different doses of organic amendments (after aerobic sewage sludge digestion in the food industry and inorganic amendments (lime, superphosphate, and potassium phosphate on changes in the metals fractions in soils contaminated with Cd, Pb and Zn during phytostabilisation. In this study, the contaminated soil was amended with sewage sludge and inorganic amendments and seeded with grass (tall fescue to increase the degree of immobilisation of the studied metals. The contaminated soil was collected from the area surrounding a zinc smelter in the Silesia region of Poland (pH 5.5, Cd 12 mg kg-1, Pb 1100 mg kg-1, Zn 700 mg kg-1. A plant growth experiment was conducted in a growth chamber for 5 months. Before and after plant growth, soil subsamples were subjected to chemical and physical analyses. To determine the fractions of the elements, a sequential extraction method was used according to Zeien and Brümmer. Research confirmed that the most important impacts on the Zn, Cd and Pb fractions included the combined application of sewage sludge from the

  1. The Surface Layer Mechanical Condition and Residual Stress Forming Model in Surface Plastic Deformation Process with the Hardened Body Effect Consideration

    Science.gov (United States)

    Mahalov, M. S.; Blumenstein, V. Yu

    2017-10-01

    The mechanical condition and residual stresses (RS) research and computational algorithms creation in complex types of loading on the product lifecycle stages relevance is shown. The mechanical state and RS forming finite element model at surface plastic deformation strengthening machining, including technological inheritance effect, is presented. A model feature is the production previous stages obtained transformation properties consideration, as well as these properties evolution during metal particles displacement through the deformation space in the present loading step.

  2. Semi solid metal processing: The fraction solid dilemma

    International Nuclear Information System (INIS)

    Nafisi, S.; Emadi, D.; Ghomashchi, R.

    2009-01-01

    One of the most challenging aspects in semi solid metal (SSM) processing is to determine the actual volume fraction of the solid at the processing temperature. The fraction has great impact on the SSM slurry viscosity and the subsequent filling of the mold in the casting stage. Three methods, namely quantitative metallography, thermodynamic calculation, and thermal analysis are employed to investigate and clarify the contradictory open literature reports about the real value of the volume fraction of primary particles. It is reported that the discrepancies between the results obtained by different methods are caused mainly by variations in cooling rates and by coarsening of the primaries during the quenching process

  3. Semi solid metal processing: The fraction solid dilemma

    Energy Technology Data Exchange (ETDEWEB)

    Nafisi, S. [EVRAZ Inc. NA 100 Armour Road, Regina, SK, S4P 3C7 (Canada)], E-mail: Shahrooz.Nafisi@evrazincna.com; Emadi, D. [CEPG, CanmetENERGY, Natural Resources Canada, Ottawa, ON, K1A 1M1 (Canada); Ghomashchi, R. [Advanced Materials and Processing Research Institute, Suite 122, A7-1390 Major MacKenzie, ON, L4S 0A1 (Canada)

    2009-05-15

    One of the most challenging aspects in semi solid metal (SSM) processing is to determine the actual volume fraction of the solid at the processing temperature. The fraction has great impact on the SSM slurry viscosity and the subsequent filling of the mold in the casting stage. Three methods, namely quantitative metallography, thermodynamic calculation, and thermal analysis are employed to investigate and clarify the contradictory open literature reports about the real value of the volume fraction of primary particles. It is reported that the discrepancies between the results obtained by different methods are caused mainly by variations in cooling rates and by coarsening of the primaries during the quenching process.

  4. Process, structure, property and applications of metallic glasses

    Directory of Open Access Journals (Sweden)

    B. Geetha Priyadarshini

    2016-07-01

    Full Text Available Metallic glasses (MGs are gaining immense technological significance due to their unique structure-property relationship with renewed interest in diverse field of applications including biomedical implants, commercial products, machinery parts, and micro-electro-mechanical systems (MEMS. Various processing routes have been adopted to fabricate MGs with short-range ordering which is believed to be the genesis of unique structure. Understanding the structure of these unique materials is a long-standing unsolved mystery. Unlike crystalline counterpart, the outstanding properties of metallic glasses owing to the absence of grain boundaries is reported to exhibit high hardness, excellent strength, high elastic strain, and anti-corrosion properties. The combination of these remarkable properties would significantly contribute to improvement of performance and reliability of these materials when incorporated as bio-implants. The nucleation and growth of metallic glasses is driven by thermodynamics and kinetics in non-equilibrium conditions. This comprehensive review article discusses the various attributes of metallic glasses with an aim to understand the fundamentals of relationship process-structure-property existing in such unique class of material.

  5. Post-Eruption Deformation Processes Measured Using ALOS-1 and UAVSAR InSAR at Pacaya Volcano, Guatemala

    Directory of Open Access Journals (Sweden)

    Lauren N. Schaefer

    2016-01-01

    Full Text Available Pacaya volcano is a persistently active basaltic cone complex located in the Central American Volcanic Arc in Guatemala. In May of 2010, violent Volcanic Explosivity Index-3 (VEI-3 eruptions caused significant topographic changes to the edifice, including a linear collapse feature 600 m long originating from the summit, the dispersion of ~20 cm of tephra and ash on the cone, the emplacement of a 5.4 km long lava flow, and ~3 m of co-eruptive movement of the southwest flank. For this study, Interferometric Synthetic Aperture Radar (InSAR images (interferograms processed from both spaceborne Advanced Land Observing Satellite-1 (ALOS-1 and aerial Uninhabited Aerial Vehicle Synthetic Aperture Radar (UAVSAR data acquired between 31 May 2010 and 10 April 2014 were used to measure post-eruptive deformation events. Interferograms suggest three distinct deformation processes after the May 2010 eruptions, including: (1 subsidence of the area involved in the co-eruptive slope movement; (2 localized deformation near the summit; and (3 emplacement and subsequent subsidence of about a 5.4 km lava flow. The detection of several different geophysical signals emphasizes the utility of measuring volcanic deformation using remote sensing techniques with broad spatial coverage. Additionally, the high spatial resolution of UAVSAR has proven to be an excellent compliment to satellite data, particularly for constraining motion components. Measuring the rapid initiation and cessation of flank instability, followed by stabilization and subsequent influence on eruptive features, provides a rare glimpse into volcanic slope stability processes. Observing these and other deformation events contributes both to hazard assessment at Pacaya and to the study of the stability of stratovolcanoes.

  6. New constraints on deformation processes in serpentinite from sub-micron Raman Spectroscopy and TEM

    Science.gov (United States)

    Smith, S. A. F.; Tarling, M.; Rooney, J. S.; Gordon, K. C.; Viti, C.

    2017-12-01

    Extensive work has been performed to characterize the mineralogical and mechanical properties of the various serpentine minerals (i.e. antigorite, lizardite, chrysotile, polyhedral and polygonal serpentine). However, correct identification of serpentine minerals is often difficult or impossible using conventional analytical techniques such as optical- and SEM-based microscopy, X-ray diffraction and infrared spectroscopy. Transmission Electron Microscopy (TEM) is the best analytical technique to identify the serpentine minerals, but TEM requires complex sample preparation and typically results in very small analysis areas. Sub-micron confocal Raman spectroscopy mapping of polished thin sections provides a quick and relatively inexpensive way of unambiguously distinguishing the main serpentine minerals within their in-situ microstructural context. The combination of high spatial resolution (with a diffraction-limited system, 366 nm), large-area coverage (up to hundreds of microns in each dimension) and ability to map directly on thin sections allows intricate fault rock textures to be imaged at a sample-scale, which can then form the target of more focused TEM work. The potential of sub-micron Raman Spectroscopy + TEM is illustrated by examining sub-micron-scale mineral intergrowths and deformation textures in scaly serpentinites (e.g. dissolution seams, mineral growth in pressure shadows), serpentinite crack-seal veins and polished fault slip surfaces from a serpentinite-bearing mélange in New Zealand. The microstructural information provided by these techniques has yielded new insights into coseismic dehydration and amorphization processes and the interplay between creep and localised rupture in serpentinite shear zones.

  7. Progressive deformation of feldspar recording low-barometry impact processes, Tenoumer impact structure, Mauritania

    Science.gov (United States)

    Jaret, Steven J.; Kah, Linda C.; Harris, R. Scott

    2014-06-01

    The Tenoumer impact structure is a small, well-preserved crater within Archean to Paleoproterozoic amphibolite, gneiss, and granite of the Reguibat Shield, north-central Mauritania. The structure is surrounded by a thin ejecta blanket of crystalline blocks (granitic gneiss, granite, and amphibolite) and impact-melt rocks. Evidence of shock metamorphism of quartz, most notably planar deformation features (PDFs), occurs exclusively in granitic clasts entrained within small bodies of polymict, glass-rich breccia. Impact-related deformation features in oligoclase and microcline grains, on the other hand, occur both within clasts in melt-breccia deposits, where they co-occur with quartz PDFs, and also within melt-free crystalline ejecta, in the absence of co-occurring quartz PDFs. Feldspar deformation features include multiple orientations of PDFs, enhanced optical relief of grain components, selective disordering of alternate twins, inclined lamellae within alternate twins, and combinations of these individual textures. The distribution of shock features in quartz and feldspar suggests that deformation textures within feldspar can record a wide range of average pressures, starting below that required for shock deformation of quartz. We suggest that experimental analysis of feldspar behavior, combined with detailed mapping of shock metamorphism of feldspar in natural systems, may provide critical data to constrain energy dissipation within impact regimes that experienced low average shock pressures.

  8. Parameter Identification of Piecewise Linear Plasticity Metal Models Used in Numerical Modeling of Structures Under Plastic Deformation and Failure

    Directory of Open Access Journals (Sweden)

    A. V. Shmeliov

    2016-01-01

    Full Text Available The article describes the models of metallic materials used in the calculation of deformation and destruction of engineering structures. The reliability of material models can adequately assess the strength characteristics of the designs of new technology in its designing and certification.The article deals with contingencies and true mechanical properties of materials and presents equations of their relationship. It notes that in the software systems mechanical characteristics of materials are given in the true sense.The paper considers the linear and exponential models of materials, their characteristics, and methods to implement them. It considers the models of Johnson-Cook Steinberg-Guinan, Zerilli-Armstrong, Cowper-Symonds, Gurson-Tvergaard that take into account the strain rate and temperature of the material. Describes their applications, advantages and disadvantages. Considers single- and multi-parameter criteria of materials fracture, the prospects for their use. Gives a rational justification for using a piecewise linear plasticity material model *MAT_PIECEWISE_LINEAR_PLASTICITY (024, LS-DYNA software package for the engineering industry, and presents its main parameters.A technique to identify parameters of piecewise linear plasticity metal material models has been developed. The technique consists of the stages, based on the equations of transition from the conventional stress and strain values to the true ones. Taking into consideration the stressstrain state in the neck of the sample is a distinctive feature of the technique.Tensile tests of the round material samples have been conducted. To test the developed technique in the software package ANSYS LS-DYNA PC have been made tensile sample modeling and results comparison to show high convergence.Further improvement of the technique can be achieved through the development of a statistical approach to the analysis of the results of a series of tests. This will allow a kind of

  9. Manufacturing process for the metal ceramic hybrid fuel cladding tube

    International Nuclear Information System (INIS)

    Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

    2012-01-01

    For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

  10. Biological removal of metal ions from aqueous process streams

    International Nuclear Information System (INIS)

    Shumate, S.E. II; Strandberg, G.W.; Parrott, J.R. Jr.

    1978-01-01

    Aqueous waste streams from nuclear fuel processing operations may contain trace quantities of heavy metals such as uranium. Conventional chemical and physical treatment may be ineffective or very expensive when uranium concentrations in the range of 10 to 100 g/m 3 must be reduced to 1 g/m 3 or less. The ability of some microorganisms to adsorb or complex dissolved heavy metals offers an alternative treatment method. Uranium uptake by Saccharomyces cerevisiae NRRL Y-2574 and a strain of Pseudomonas aeruginosa was examined to identify factors which might affect a process for the removal of uranium from wastewater streams. At uranium concentrations in the range of 10 to 500 g/m 3 , where the binding capacity of the biomass was not exceeded, temperature, pH, and initial uranium concentration were found to influence the rate of uranium uptake, but not the soluble uranium concentration at equilibrium. 6 figs

  11. Analysis of the influence of plastic deformations in fatigue and crack process by numerical simulation

    International Nuclear Information System (INIS)

    Rahimian, Mohammad.

    1981-06-01

    The aim of this work is to analyze, by numerical simulation the characteristics of the stresses and deformations at the bottom of cracks when plasticity is taken into account. This analysis is performed as from theoretical results laid down in the literature and makes it possible to understand the different solutions obtained from Hencky's deformation law or from the incremental theory. The role of plastic deformation is discussed in depth in the study of fatigue cracks. The problems linked to the fixed crack are studied in the first two chapters. The problems linked to the propagation of cracks are discussed in the following chapters. The fourth chapter is an application of the preceding results and knowledge to fatigue [fr

  12. Rheological Behaviour of a Bitumen Modified with Metal Oxides Obtained by Regeneration Processes

    Directory of Open Access Journals (Sweden)

    Tullio Giuffrè

    2018-02-01

    Full Text Available Nowadays, one important challenge is to demonstrate an innovative and integrated approach for the sustainable construction of roads considering the whole life cycle of the infrastructure. Road pavements with multiple asphalt layers generally undergo prolonged environmental exposure and the alternation between solar irradiation and low temperatures. As a result, relaxation or progressive removal of the material with a negative impact on the resistance to plastic deformation occur, also leading to the formation of slits and to dimensional variations, which are commonly defined as thermal cracking. This suggests the use of suitable bitumen modifiers. For these, important parameters are the optimal mixing time and mixing temperature, in order to reduce problems related to the stability of the bitumen. Therefore, the behaviour, upon changing the temperature, of bituminous mixtures containing (as fillers a series of metal oxides coming, as secondary products, from spent acid solutions regeneration processes, was investigated. This is intended in order to recover and reuse those otherwise dangerous wastes coming from several industrial (especially, metallurgical processes. The study was aimed at evaluating the properties of bituminous blends by performing rheological tests under dynamic shear regime. More specifically, five different bitumen matrices were prepared (70/100 bitumen and blends with metal oxides and/or SBS copolymer. Results showed that the addition of iron oxides leads to an increase of the softening point and the complex modulus. The increase is even more emphasized when SBS is added to the blend.

  13. Multilevel modeling of damage accumulation processes in metals

    Science.gov (United States)

    Kurmoiartseva, K. A.; Trusov, P. V.; Kotelnikova, N. V.

    2017-12-01

    To predict the behavior of components and constructions it is necessary to develop the methods and mathematical models which take into account the self-organization of microstructural processes and the strain localization. The damage accumulation processes and the evolution of material properties during deformation are important to take into account. The heterogeneity of the process of damage accumulation is due to the appropriate physical mechanisms at the scale levels, which are lower than the macro-level. The purpose of this work is to develop a mathematical model for analyzing the behavior of polycrystalline materials that allows describing the damage accumulation processes. Fracture is the multistage and multiscale process of the build-up of micro- and mesodefects over the wide range of loading rates. The formation of microcracks by mechanisms is caused by the interactions of the dislocations of different slip systems, barriers, boundaries and the inclusions of the secondary phase. This paper provides the description of some of the most well-known models of crack nucleation and also suggests the structure of a mathematical model based on crystal plasticity and dislocation models of crack nucleation.

  14. Cadmium: The deformed metal

    International Nuclear Information System (INIS)

    Stubbs, R.L.

    1979-01-01

    The paper, which is a somewhat abridged version of the introductory paper of the 2nd International Cadmium Conference in Cannes on February 6 to 8, 1979, outlines the present trends in production, reserves, consumption, world trade, prices, and cost. Due to the lack of statistics on the USSR and other socialist countries, the review is limited to the non-socialist world. (orig./IHOE) [de

  15. Comparison of Interfacial Strengthening in Creep Deformation and Radiation Damage Processes of Advanced Structural Materials for Nuclear Applications

    Science.gov (United States)

    Zhu, Hanliang

    2018-02-01

    The mechanisms for microstructural strengthening in creep deformation and radiation damage processes of advanced structural materials for nuclear applications are compared. During creep and irradiation, various defects are generated and move in the microstructure. Any microstructural features that can retard such defect movement may improve both creep and radiation damage resistance. Interfaces in the microstructure are important barriers for preventing defect motion. To achieve ultrahigh strength and enhanced radiation damage resistance, an extremely high density of interfaces has been designed in recently developed nanostructured materials. However, interface-mediated processes may govern the deformation of these materials, decreasing their creep properties. Methods for improving the creep resistance of nanostructured materials are reviewed and discussed.

  16. Architectural design of heterogeneous metallic nanocrystals--principles and processes.

    Science.gov (United States)

    Yu, Yue; Zhang, Qingbo; Yao, Qiaofeng; Xie, Jianping; Lee, Jim Yang

    2014-12-16

    CONSPECTUS: Heterogeneous metal nanocrystals (HMNCs) are a natural extension of simple metal nanocrystals (NCs), but as a research topic, they have been much less explored until recently. HMNCs are formed by integrating metal NCs of different compositions into a common entity, similar to the way atoms are bonded to form molecules. HMNCs can be built to exhibit an unprecedented architectural diversity and complexity by programming the arrangement of the NC building blocks ("unit NCs"). The architectural engineering of HMNCs involves the design and fabrication of the architecture-determining elements (ADEs), i.e., unit NCs with precise control of shape and size, and their relative positions in the design. Similar to molecular engineering, where structural diversity is used to create more property variations for application explorations, the architectural engineering of HMNCs can similarly increase the utility of metal NCs by offering a suite of properties to support multifunctionality in applications. The architectural engineering of HMNCs calls for processes and operations that can execute the design. Some enabling technologies already exist in the form of classical micro- and macroscale fabrication techniques, such as masking and etching. These processes, when used singly or in combination, are fully capable of fabricating nanoscopic objects. What is needed is a detailed understanding of the engineering control of ADEs and the translation of these principles into actual processes. For simplicity of execution, these processes should be integrated into a common reaction system and yet retain independence of control. The key to architectural diversity is therefore the independent controllability of each ADE in the design blueprint. The right chemical tools must be applied under the right circumstances in order to achieve the desired outcome. In this Account, after a short illustration of the infinite possibility of combining different ADEs to create HMNC design

  17. Heavy metals processing near-net-forming summary progress report

    Energy Technology Data Exchange (ETDEWEB)

    Watson, L.D. [Custom Spray Technologies, Inc., Rigby, ID (United States); Thompson, J.E. [Martin Marietta Energy Systems, Inc., Oak Ridge, TN (United States)

    1994-09-01

    This study utilized a converging-diverging nozzle to spray-form an alloy having a weight percent composition of 49.6% iron, 49.6% tungsten, and 0.8% carbon into samples for analysis. The alloy was a surrogate that displayed metallurgical characteristics similar to the alloys used in the heavy metals processing industry. US DOE facilities are evaluating advanced technologies which can simplify component fabrication, reduce handling steps, and minimize final machining. The goal of producing net-shaped components can be approached from several directions. In spray forming, molten metal is converted by a nozzle into a plume of fine droplets which quickly cool in flight and solidify against a substrate. The near-final dimension product that is formed receives additional benefits from rapid solidification. This single-step processing approach would aid the heavy metals industry by streamlining fabrication, improving production yields, and minimizing the generation of processing wastes. This Program effort provided a large selection of as-sprayed specimens. These samples were sprayed with gas-to-metal mass ratios ranging from 0.8:1 to 4:1. Samples targeted for analysis were produced from different spray conditions. Metallography on some samples revealed areas that were fully dense and homogeneous at 5,000X. These areas averaged grain sizes of 1 micron diameter. Other samples when viewed at 2,000X were highly segregated in the 10 micron diameter range. Deposit efficiencies of greater than 90% were demonstrated using the untailored spray system. Discharge gases were analyzed and two categories of particles were identified. One category of particle had a chemical composition characteristic of the alloy being sprayed and the second type of particle had a chemical composition characteristic of the ceramics used in the spray system component fabrication. Particles ranged in size from 0.07 to 3 microns in diameter. 8 refs., 67 figs., 20 tabs.

  18. Carbon formation and metal dusting in advanced coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  19. Process of technology management in SMEs of the metal processing industry – the case study investigation

    Directory of Open Access Journals (Sweden)

    Krawczyk-Dembicka Elżbieta

    2017-03-01

    Full Text Available The main purpose of this work is to identify the factors that influence the process of technology management in the sector of small- and medium-sized enterprises of the metal processing industry, considering the shape and course required to achieve modern operation conditions by enterprises in the market.

  20. Severe plastic deformation using friction stir processing, and the characterization of microstructure and mechanical behavior using neutron diffraction

    Science.gov (United States)

    Woo, Wanchuck

    Friction-stir welding (FSW) is a solid-state joining process, which utilizes a cylindrical rotating tool consisting of a concentric threaded tool pin and tool shoulder. The strong metallurgical bonding during the FSW is accomplished through: (1) the severe plastic deformation caused by the rotation of the tool pin that plunges into the material and travels along the joining line; and (2) the frictional heat generated mainly from the pressing tool shoulder. Recently, a number of variations of the FSW have been applied to modify the microstructure, for example, grain refinements and homogenization of precipitate particles, namely friction-stir processing (FSP). Applications of the FSP/FSW are widespread for the transportation industries. The microstructure and mechanical behavior of light-weight materials subjected to the FSW/FSP are being studied extensively. However, separating the effect of the frictional heat and severe plastic deformation on the residual stress and texture has been a standing problem for the fundamental understanding of FSW/FSP. The fundamental issues are: (i) the heat- and plastic-deformation-induced internal stresses that may be detrimental to the integrity and performance of components; (ii) the frictional heating that causes a microstructural softening due to the dissolution or growth of the precipitates in precipitation-hardenable Al alloys during the process; and (iii) the crystallographic texture can be significantly altered from the original texture, which could affect the physical and mechanical properties. The understanding of the influences of the de-convoluted sources (e.g. frictional heat, severe plastic deformation, or their combination) on the residual stress, microstructural softening, and texture variations during FSW can be used for a physicsvi based optimization of the processing parameters and new tool designs. Furthermore, the analyses and characterization of the natural aging behavior and the aging kinetics can be

  1. Evaluation of material's state during deformation process by means of thermographic measurement

    Czech Academy of Sciences Publication Activity Database

    Žďárský, M.; Valach, Jaroslav; Kytýř, D.

    2012-01-01

    Roč. 17, č. 10 (2012), s. 102-107 ISSN 1435-4934. [Quantitative infrared thermotheraphy /11./. Naples, 11.06.2012-14.06.2012] R&D Projects: GA ČR(CZ) GA103/09/2101 Institutional support: RVO:68378297 Keywords : thermography * ductile crack * plastic deformation Subject RIV: JL - Materials Fatigue, Friction Mechanics www.ndt.net/?id=13389

  2. Through-Thickness Variations of Deformed and Annealed Microstructures in ECAE-Processed Copper

    DEFF Research Database (Denmark)

    Mishin, Oleg; Bowen, Jacob R.

    2009-01-01

    in the deformed sample follows the distribution of strain imposed by ECAE, where lower strain is imparted to the material that passes through the outer die corner. Also, the macroscopic distribution of recrystallized grains as a function of depth in the billet is found to be in correspondence to the applied...

  3. Nanoscale lamellae in an oxide dispersion strengthened steel processed by dynamic plastic deformation

    DEFF Research Database (Denmark)

    Zhang, Zhenbo; Mishin, Oleg; Tao, N. R.

    2014-01-01

    The microstructure of an oxide dispersion strengthened ferritic PM2000 steel with a strong initial (100) texture has been investigated after compression by dynamic plastic deformation (DPD) at room temperature to a strain of 2.1. Measurements using electron backscatter diffraction and transmissio...

  4. The effect of coarse second-phase particles on the rate of grain refinement during severe deformation processing

    DEFF Research Database (Denmark)

    Apps, P.J.; Bowen, Jacob R.; Prangnell, P.B.

    2003-01-01

    The effect of second-phase particles on the rate of grain refinement during severe deformation processing has been investigated, by comparing the microstructure evolution in an AA8079 aluminium alloy, containing 2.5 vol.% of ~2 μm particles, with that in a high purity, single-phase, Al-0.13% Mg a...... by an effective strain of only five in the particle-containing alloy, compared to ten in the single-phase material. The mechanisms that contribute to this acceleration of the grain refinement process are discussed.......The effect of second-phase particles on the rate of grain refinement during severe deformation processing has been investigated, by comparing the microstructure evolution in an AA8079 aluminium alloy, containing 2.5 vol.% of ~2 μm particles, with that in a high purity, single-phase, Al-0.13% Mg...... alloy, deformed identically by ECAE to an effective strain of ten. The materials were analysed by high-resolution EBSD orientation mapping, which revealed that grain refinement occurred at a dramatically higher rate in the particle-containing alloy. A submicron grain structure could be achieved...

  5. Sustainability assessment of shielded metal arc welding (SMAW) process

    Science.gov (United States)

    Alkahla, Ibrahim; Pervaiz, Salman

    2017-09-01

    Shielded metal arc welding (SMAW) process is one of the most commonly employed material joining processes utilized in the various industrial sectors such as marine, ship-building, automotive, aerospace, construction and petrochemicals etc. The increasing pressure on manufacturing sector wants the welding process to be sustainable in nature. The SMAW process incorporates several types of inputs and output streams. The sustainability concerns associated with SMAW process are linked with the various input and output streams such as electrical energy requirement, input material consumptions, slag formation, fumes emission and hazardous working conditions associated with the human health and occupational safety. To enhance the environmental performance of the SMAW welding process, there is a need to characterize the sustainability for the SMAW process under the broad framework of sustainability. Most of the available literature focuses on the technical and economic aspects of the welding process, however the environmental and social aspects are rarely addressed. The study reviews SMAW process with respect to the triple bottom line (economic, environmental and social) sustainability approach. Finally, the study concluded recommendations towards achieving economical and sustainable SMAW welding process.

  6. Process for producing metal oxide kernels and kernels so obtained

    International Nuclear Information System (INIS)

    Lelievre, Bernard; Feugier, Andre.

    1974-01-01

    The process desbribed is for producing fissile or fertile metal oxide kernels used in the fabrication of fuels for high temperature nuclear reactors. This process consists in adding to an aqueous solution of at least one metallic salt, particularly actinide nitrates, at least one chemical compound capable of releasing ammonia, in dispersing drop by drop the solution thus obtained into a hot organic phase to gel the drops and transform them into solid particles. These particles are then washed, dried and treated to turn them into oxide kernels. The organic phase used for the gel reaction is formed of a mixture composed of two organic liquids, one acting as solvent and the other being a product capable of extracting the anions from the metallic salt of the drop at the time of gelling. Preferably an amine is used as product capable of extracting the anions. Additionally, an alcohol that causes a part dehydration of the drops can be employed as solvent, thus helping to increase the resistance of the particles [fr

  7. Possibility of Metal Processing Using Ultrasonic Cavitation Jet

    Science.gov (United States)

    Aoyagi, Ryoji; Fujiwara, Ryuichi; Niita, Tokuo

    2001-05-01

    Utilizing a high-intensity ultrasonic cavitation, a processing experiment was conducted with the aim of performing volumetric flow adjustment of a fuel jet nozzle to be used for a small engine, which cannot be carried out by a method such as machining. At the bottom of the nozzle used for the experiment, which is in the shape of a cup, a nozzle hole with a diameter of 0.15 mm is drilled. In this experiment, we make adjustments in the volumetric flow by grinding and removing the machining burr with the aid of the processing power of ultrasonic cavitation. The processing effect is highly dependent on the ultrasonic cavitation intensity. In the experiment, the processing reservoir was filled with pressurized highly deaerated water to increase the processing force by allowing cavitation with high intensity to be generated. The processing principle is to utilize the effect of a cavitation jet flow passing through the nozzle hole. To restrain the intake of the bubbles into the flow circuits during the pressure reduction cycle of the vibrator, the water flow was discharged into a pressure reduction reservoir. By allowing the horn tip with a diameter of 6 mm at a frequency of 28 kHz to approach the sample, followed by high-intensity ultrasonic irradiation, powerful cavitation was generated. As a result of the evaluation of the processing efficiency made based on the volumetric flow increase and microscopic observation of the nozzle, burrs smaller than 10 μm were almost entirely removed within 15 min of initial irradiation, resulting in a volumetric flow increase of more than 0.4%/min. However, in the case of burrs of more than 10 μm, no force that could remove the burrs was found. It was surprising for the burrs to generate deformation rather than to be removed.

  8. Metal chelate process to remove pollutants from fluids

    Science.gov (United States)

    Chang, Shih-Ger T.

    1994-01-01

    The present invention relates to improved methods using an organic iron chelate to remove pollutants from fluids, such as flue gas. Specifically, the present invention relates to a process to remove NO.sub.x and optionally SO.sub.2 from a fluid using a metal ion (Fe.sup.2+) chelate wherein the ligand is a dimercapto compound wherein the --SH groups are attached to adjacent carbon atoms (HS--C--C--SH) or (SH--C--CCSH) and contain a polar functional group so that the ligand of DMC chelate is water soluble. Alternatively, the DMC' is covalently attached to a water insoluble substrate such as a polymer or resin, e.g., polystyrene. The chelate is regenerated using electroreduction or a chemical additive. The dimercapto compound bonded to a water insoluble substrate is also useful to lower the concentration or remove hazardous metal ions from an aqueous solution.

  9. Discontinuity Detection in the Shield Metal Arc Welding Process.

    Science.gov (United States)

    Cocota, José Alberto Naves; Garcia, Gabriel Carvalho; da Costa, Adilson Rodrigues; de Lima, Milton Sérgio Fernandes; Rocha, Filipe Augusto Santos; Freitas, Gustavo Medeiros

    2017-05-10

    This work proposes a new methodology for the detection of discontinuities in the weld bead applied in Shielded Metal Arc Welding (SMAW) processes. The detection system is based on two sensors-a microphone and piezoelectric-that acquire acoustic emissions generated during the welding. The feature vectors extracted from the sensor dataset are used to construct classifier models. The approaches based on Artificial Neural Network (ANN) and Support Vector Machine (SVM) classifiers are able to identify with a high accuracy the three proposed weld bead classes: desirable weld bead, shrinkage cavity and burn through discontinuities. Experimental results illustrate the system's high accuracy, greater than 90% for each class. A novel Hierarchical Support Vector Machine (HSVM) structure is proposed to make feasible the use of this system in industrial environments. This approach presented 96.6% overall accuracy. Given the simplicity of the equipment involved, this system can be applied in the metal transformation industries.

  10. Method for preparing metal powder, device for preparing metal powder, method for processing spent nuclear fuel

    Science.gov (United States)

    Park, Jong-Hee [Clarendon Hills, IL

    2011-11-29

    A method for producing metal powder is provided the comprising supplying a molten bath containing a reducing agent, contacting a metal oxide with the molten bath for a time and at a temperature sufficient to reduce the metal in the metal oxide to elemental metal and produce free oxygen; and isolating the elemental metal from the molten bath.

  11. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  12. Deformation behavior of commercial Mg-Al-Zn-Mn type alloys under a hydrostatic extrusion process at elevated temperatures

    International Nuclear Information System (INIS)

    Yoon, Duk Jae; Lee, Sang Mok; Lim, Seong Joo; Kim, Eung Zu

    2010-01-01

    This paper presents the deformation behavior of commercial Mg-Al-Zn-Mn type alloys during hydrostatic extrusion process at elevated temperatures. In the current study commercial Mg-Al-Zn-Mn type alloys with different Al contents were subjected to hydrostatic extrusion process at a range of temperatures and at ram speeds of 4.5, 10 and 17 mm/sec. Under the hydrostatic condition at 518K, the alloy with Al contents of 2.9 wt% was successfully extruded at all applied speeds. The alloys with Al content of 5.89 and 7.86 wt% were successful up to 10mm/sec, and finally extrusion of alloy with Al content 8.46wt% was successful only at 4.5 mm/sec. These results show that the deformation limit in the Mg alloys in terms of extrusion speed greatly extended to higher value in the proximity of lower Al content. It is presumed that deformation becomes harder as Al content increases because of strengthening mechanism by solute drag to increase of supersaturated Mg 17 Al 12 precipitates. Also, microstructures of cast and extruded Mg alloys were compared. Defect-wide microstructure of cast alloy completely evolved into dense and homogeneous microstructure with equiaxed grains

  13. Demonstration of pyrometallurgical processing for metal fuel and HLW

    International Nuclear Information System (INIS)

    Tadafumi, Koyama; Kensuke, Kinoshita; Takatoshi, Hizikata; Tadashi, Inoue; Ougier, M.; Rikard, Malmbeck; Glatz, J.P.; Lothar, Koch

    2001-01-01

    CRIEPI and JRC-ITU have started a joint study on pyrometallurgical processing to demonstrate the capability of this type of process for separating actinide elements from spent fuel and HLW. The equipment dedicated for this experiments has been developed and installed in JRC-ITU. The stainless steel box equipped with tele-manipulators is operated under pure Ar atmosphere, and prepared for later installation in a hot cell. Experiments on pyro-processing of un-irradiated U-Pu-Zr metal alloy fuel by molten salt electrorefining has been carried out. Recovery of U and Pu from this type alloy fuel was first demonstrated with using solid iron cathode and liquid Cd cathode, respectively. (author)

  14. Process Optimization for Valuable Metal Recovery from Dental Amalgam Residues

    Directory of Open Access Journals (Sweden)

    C.M. Parra–Mesa

    2009-07-01

    Full Text Available In this paper, the methodology used for optimizing leaching in a semi pilot plant is presented. This leaching process was applied to recover value metals from dental amalgam residues. 23 factorial design was used to characterize the process during the first stage and in the second one, a central compound rotational design was used for modeling copper percentage dissolved, a function of the nitric acid concentration, leaching time and temperature. This model explained the 81% of the response variability, which is considered satisfactory given the complexity of the process kinetics and, furthermore, it allowed the definition of the operation conditions for better copper recovery, which this was of 99.15%, at a temperature of 55°C, a concentration of 30% by weight and a time of 26 hours.

  15. Oxide dispersion strengthened ferritic alloys. 14/20% chromium: effects of processing on deformation texture, recrystallization and tensile properties

    International Nuclear Information System (INIS)

    Regle, H.

    1994-01-01

    The ferritic oxide dispersion strengthened alloys are promising candidates for high temperature application materials, in particular for long life core components of advanced nuclear reactors. The aim of this work is to control the microstructure, in order to optimise the mechanical properties. The two ferritic alloys examined here, MA956 and MA957, are obtained by Mechanical Alloying techniques. They are characterised by quite anisotropic microstructure and mechanical properties. We have investigated the influence of hot and cold working processes (hot extrusion, swaging and cold-drawing) and recrystallization heat treatments on deformation textures, microstructures and tensile properties. The aim was to control the size of the grains and their anisotropic shape, using recrystallization heat treatments. After consolidation and hot extrusion, as-received materials present a extremely fine microstructure with elongated grains and a very strong (110) deformation texture with single-crystal character. At that stage of processing, recrystallization temperature are very high (1450 degrees C for MA957 alloy and 1350 degrees C for MA956 alloy) and materials develop millimetric recrystallized grains. Additional hot extrusion induce a fibre texture. Cold-drawing maintains a fibre texture, but the intensity decreases with increasing cold-work level. For both materials, the decrease of texture intensities correspond to a decrease of the recrystallization temperatures (from 1350 degrees C for a low cold-work level to 750 degrees C for 60 % cold-deformation, case of MA956 alloy) and a refinement of the grain size (from a millimetric size to less than an hundred of micrometer). Swaging develop a cyclic component where the intensity increases with increasing deformation in this case, the recrystallization temperature remains always very high and the millimetric grain size is slightly modified, even though cold-work level increases. Technologically, cold-drawing is the only way

  16. Trace metals transfer during vine cultivation and winemaking processes.

    Science.gov (United States)

    Vystavna, Yuliya; Zaichenko, Liubov; Klimenko, Nina; Rätsep, Reelika

    2017-10-01

    The study was focused on Zn, Cu and Pb transfer in the system of soil-grape-must-juice-wine in a Chardonnay grape variety from Ukrainian vine growing regions. The analyses of soil, grape, must, pomace, juice and wine were done at the study plot in the south-west of Crimea. Commercial white wines of Chardonnay from different vine growing regions in Ukraine were analysed for trace metals content. Results revealed that trace elements transfer was related to diverse Zn, Cu and Pb sources, trace metals bioavailability, their speciation and complexes during the wine making processes. The analysed commercial wines had lower Cu, Zn and Pb concentrations than wine from the Inkerman study plot. Trace metals concentrations were comparable to those in European wines and lower than limits recommended by International Organization of Vine and Wine. The tentative relationship between wine and soil was found for Zn at the study plot. The method can be used to describe the relationship between the soil and wine in other study areas. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  17. Processing of Refractory Metal Alloys for JOYO Irradiations

    International Nuclear Information System (INIS)

    RF Luther; ME Petrichek

    2006-01-01

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang

  18. Processing of Refractory Metal Alloys for JOYO Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    RF Luther; ME Petrichek

    2006-02-21

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang.

  19. Water treatment process and system for metals removal using Saccharomyces cerevisiae

    Science.gov (United States)

    Krauter, Paula A. W.; Krauter, Gordon W.

    2002-01-01

    A process and a system for removal of metals from ground water or from soil by bioreducing or bioaccumulating the metals using metal tolerant microorganisms Saccharomyces cerevisiae. Saccharomyces cerevisiae is tolerant to the metals, able to bioreduce the metals to the less toxic state and to accumulate them. The process and the system is useful for removal or substantial reduction of levels of chromium, molybdenum, cobalt, zinc, nickel, calcium, strontium, mercury and copper in water.

  20. INVESTIGATION OF METAL CHIP HEATING PROCESS (Part 2

    Directory of Open Access Journals (Sweden)

    O. M. Dyakonov

    2008-01-01

    Full Text Available A physical and mathematical model of metal chip heating process in a continuous muffle furnace has been worked out. The model describes a conjugated heat- and mass transfer in the given  furnace (conductive, convective, radiant, heating of chips and furnace parts, lubricant-coolant evaporation, oil vapour combustion, flue gas movement. The received set of equations is a completed one that allows to solve a specified problem that is to find an optimum height for a furnace with the given productivity  and minimum natural gas consumption. 

  1. VOLATILE CHLORIDE PROCESS FOR THE RECOVERY OF METAL VALUES

    Science.gov (United States)

    Hanley, W.R.

    1959-01-01

    A process is presented for recovering uranium, iron, and aluminum from centain shale type ores which contain uranium in minute quantities. The ore is heated wiih a chlorinating agent. such as chlorine, to form a volatilized stream of metal chlorides. The chloride stream is then passed through granular alumina which preferentially absorbs the volatile uranium chloride and from which the uranium may later be recovered. The remaining volatilized chlorides, chiefly those of iron and aluminum, are further treated to recover chlorine gas for recycle, and to recover ferric oxide and aluminum oxide as valuable by-products.

  2. Design and Fabrication of a Large-Stroke Deformable Mirror Using a Gear-Shape Ionic-Conductive Polymer Metal Composite

    Directory of Open Access Journals (Sweden)

    Guo-Dung John Su

    2012-08-01

    Full Text Available Conventional camera modules with image sensors manipulate the focus or zoom by moving lenses. Although motors, such as voice-coil motors, can move the lens sets precisely, large volume, high power consumption, and long moving time are critical issues for motor-type camera modules. A deformable mirror (DM provides a good opportunity to improve these issues. The DM is a reflective type optical component which can alter the optical power to focus the lights on the two dimensional optical image sensors. It can make the camera system operate rapidly. Ionic polymer metal composite (IPMC is a promising electro-actuated polymer material that can be used in micromachining devices because of its large deformation with low actuation voltage. We developed a convenient simulation model based on Young’s modulus and Poisson’s ratio. We divided an ion exchange polymer, also known as Nafion®, into two virtual layers in the simulation model: one was expansive and the other was contractive, caused by opposite constant surface forces on each surface of the elements. Therefore, the deformation for different IPMC shapes can be described more easily. A standard experiment of voltage vs. tip displacement was used to verify the proposed modeling. Finally, a gear shaped IPMC actuator was designed and tested. Optical power of the IPMC deformable mirror is experimentally demonstrated to be 17 diopters with two volts. The needed voltage was about two orders lower than conventional silicon deformable mirrors and about one order lower than the liquid lens.

  3. Coupled model of deformation and gas flow process with temperature and slippage effect

    Directory of Open Access Journals (Sweden)

    Chunhui ZHANG

    2015-06-01

    Full Text Available The effects of temperature, slippage effect and effective stress of coal on the coupled mechanism of deformation and gas glow are key issues to control coal and gas outburst and design the methane recovery engineering. Firstly, intact coal from Huaxing mine in Jilin Province is crushed and coal briquette specimen are made. Then the tri-axial coupled test setup of the deformation, gas flow and temperature developed by ourselves is adopted to investigate the effects of pore pressure, effective stress and temperature on the permeability of coal briquette specimen. The results show that: 1 Under the condition of low pore pressure, the permeability first reduces with pore pressure increasing, then at a threshold of pore pressure it rises with pore pressure increasing, which is called “slippage effect”. 2 The effective confining stress significantly influences the permeability. With increasing effective confining stress, the space of pores and cracks are compressed and the permeability reduces. 3 The temperature significantly influences the permeability and the permeability decreases with temperature increasing. The main reason is that the space of pores and cracks is compressed due to the temperature stress. Because of the constraint around, temperature compressive stress appears in internal coal samples. Coal pore and fracture space is compressed, and the sample permeability decreases. Besides, the viscosity of gas increases with temperature increasing. It decreases the trend of coal permeability . The temperature influence on coal permeability approximates to linear relationship. 4 The empirical permeability evolution equation with varying temperature, effective stress and slippage effects is presented. The coal is viewed as elastic medium, combined with effective stress principle and the empirical permeability equation, the coupled model of deformation and gas flow with varying temperature and slippage effects is built. Furthermore, the code

  4. The role of chemical processes and brittle deformation during shear zone formation and its potential geophysical implications

    Science.gov (United States)

    Goncalves, Philippe; Leydier, Thomas; Mahan, Kevin; Albaric, Julie; Trap, Pierre; Marquer, Didier

    2017-04-01

    Ductile shear zones in the middle and lower continental crust are the locus of interactions between mechanical and chemical processes. Chemical processes encompass metamorphic reactions, fluid-rock interactions, fluid flow and chemical mass-transfer. Studying these processes at the grain scale, and even the atom scale, on exposed inactive shear zones can give insights into large-scale geodynamics phenomena (e.g. crustal growth and mountain building through the reconstruction of P-T-t-D-Ɛ evolutionary paths. However, other major issues in earth sciences can be tackled through these studies as well. For instance, the mechanism of fluid flow and mass transfer in the deep crust where permeability should be small and transient is still largely debated. Studying exhumed inactive shear zones can also help to interpret several new geophysical observations like (1) the origin of tremor and very low frequency earthquakes observed in the ductile middle and lower crust, (2) mechanisms for generating slow slip events and (3) the physical origin of puzzling crustal anisotropy observed in major active crustal shear zones. In this contribution, we present a collection of data (deformation, petrology, geochemistry, microtexture) obtained on various shear zones from the Alps that were active within the viscous regime (T > 450°C). Our observations show that the development of a shear zone, from its nucleation to its growth and propagation, is not only governed by ductile deformation coeval with reactions but also involves brittle deformation. Although brittle deformation is a very short-lived phenomenon, our petrological and textural observations show that brittle failure is also associated with fluid flow, mass transfer, metasomatic reactions and recrystallization. We speculate that the fluids and the associated mineralogical changes involved during this brittle failure in the ductile crust might play a role in earthquake / tremor triggering below the brittle - ductile transition

  5. Decision Framework for Applying Attenuation Processes to Metals and Radionuclides

    Science.gov (United States)

    Nyman, J.; Goswami, D.; Spreng, C.

    2010-12-01

    Until recently, there has been little regulatory guidance to support attenuation-based remedies for groundwater contaminated with metals and radionuclides. This has contributed to inconsistent application of those remedies and generally discouraged their consideration. The net result is that many sites face intractable closure problems. The U.S. Environmental Protection Agency (EPA) recently issued a three-volume technical guidance set that specifically addresses monitored natural attenuation (MNA) of inorganic contaminants. These new documents provide technical information related to the dominant attenuation mechanisms, as well as methods for characterization and evaluation of specific inorganic contaminants and radionuclides. Attenuation-based remedies for metals and long-lived radionuclides rely primarily on immobilization of contaminants as stable and/or nontoxic species. This stabilization and toxicity reduction can result from natural processes, geochemical gradients, or biogeochemical manipulation. Except for a few radionuclides, the original contaminant remains in the subsurface so that documentation of the sustainability, or permanence, of stabilization and detoxification is crucial to assessing performance. Another challenge in applying the existing and emerging guidance is the need to simultaneously address multiple contaminants at a target site, as is often the case in actual practice. The Interstate Technology & Regulatory Council (ITRC) has developed a technical and regulatory guidance to facilitate implementation of the new EPA guidance for MNA of metals and radionuclides. To determine the specific approach of this document, ITRC conducted a web-based survey of state regulators and stakeholders to determine the existing state of knowledge and acceptance regarding the application of attenuation processes as a remedy. The document addresses issues identified in the survey and provides examples of state protocols and stakeholder issues related to the

  6. Novel Chemical Process for Producing Chrome Coated Metal

    Directory of Open Access Journals (Sweden)

    Christopher Pelar

    2018-01-01

    Full Text Available This work demonstrates that a version of the Reduction Expansion Synthesis (RES process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM. SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  7. Novel Chemical Process for Producing Chrome Coated Metal.

    Science.gov (United States)

    Pelar, Christopher; Greenaway, Karima; Zea, Hugo; Wu, Chun-Hsien; Luhrs, Claudia C; Phillips, Jonathan

    2018-01-05

    This work demonstrates that a version of the Reduction Expansion Synthesis (RES) process, Cr-RES, can create a micron scale Cr coating on an iron wire. The process involves three steps. I. A paste consisting of a physical mix of urea, chrome nitrate or chrome oxide, and water is prepared. II. An iron wire is coated by dipping. III. The coated, and dried, wire is heated to ~800 °C for 10 min in a tube furnace under a slow flow of nitrogen gas. The processed wires were then polished and characterized, primarily with scanning electron microscopy (SEM). SEM indicates the chrome layer is uneven, but only on the scale of a fraction of a micron. The evidence of porosity is ambiguous. Elemental mapping using SEM electron microprobe that confirmed the process led to the formation of a chrome metal layer, with no evidence of alloy formation. Additionally, it was found that thickness of the final Cr layer correlated with the thickness of the precursor layer that was applied prior to the heating step. Potentially, this technique could replace electrolytic processing, a process that generates carcinogenic hexavalent chrome, but further study and development is needed.

  8. Process model for carbothermic production of silicon metal

    Energy Technology Data Exchange (ETDEWEB)

    Andresen, B.

    1995-09-12

    This thesis discusses an advanced dynamical two-dimensional cylinder symmetric model for the high temperature part of the carbothermic silicon metal process, and its computer encoding. The situation close to that which is believed to exist around one of three electrodes in full-scale industrial furnaces is modelled. This area comprises a gas filled cavity surrounding the lower tip of the electrode, the metal pool underneath and the lower parts of the materials above. The most important phenomena included are: Heterogeneous chemical reactions taking place in the high-temperature zone (above 1860 {sup o}C), Evaporation and condensation of silicon, Transport of materials by dripping, Turbulent or laminar fluid flow, DC electric arcs, Heat transport by convection, conduction and radiation. The results from the calculations, such as production rates, gas- and temperature distributions, furnace- and particle geometries, fluid flow fields etc, are presented graphically. In its present state the model is a prototype. The process is very complex, and the calculations are time consuming. The governing equations are coded into a Fortran 77 computer code applying the commercial 3D code FLUENT as a basis. 64 refs., 110 figs., 11 tabs.

  9. Surface deformation induced by magmatic processes at Pacaya Volcano, Guatemala revealed by InSAR

    Science.gov (United States)

    Wnuk, K.; Wauthier, C.

    2017-09-01

    Pacaya Volcano, Guatemala is a continuously active, basaltic volcano with an unstable western flank. Despite continuous activity since 1961, a lack of high temporal resolution geodetic surveying has prevented detailed modeling of Pacaya's underlying magmatic plumbing system. A new, temporally dense dataset of Interferometric Synthetic Aperture Radar (InSAR) RADARSAT-2 images, spanning December 2012 to March 2014, show magmatic deformation before and during major eruptions in January and March 2014. Inversion of InSAR surface displacements using simple analytical forward models suggest that three magma bodies are responsible for the observed deformation: (1) a 4 km deep spherical reservoir located northwest of the summit, (2) a 0.4 km deep spherical source located directly west of the summit, and (3) a shallow dike below the summit. Periods of heightened volcanic activity are instigated by magma pulses at depth, resulting in rapid inflation of the edifice. We observe an intrusion cycle at Pacaya that consists of deflation of one or both magma reservoirs followed by dike intrusion. Intrusion volumes are proportional to reservoir volume loss and do not always result in an eruption. Periods of increased activity culminate with larger dike-fed eruptions. Large eruptions are followed by inter-eruptive periods marked by a decrease in crater explosions and a lack of detected deformation. Co-eruptive flank motion appears to have initiated a new stage of volcanic rifting at Pacaya defined by repeated NW-SE oriented dike intrusions. This creates a positive feedback relationship whereby magmatic forcing from eruptive dike intrusions induce flank motion.

  10. Ocean deformation processes at the Caribbean-North America-South America triple junction: Initial results of the 2007 ANTIPLAC marine survey

    Science.gov (United States)

    Benard, F.; Deville, E.; Le Drezen, E.; Loubrieu, B.; Maltese, L.; Patriat, M.; Roest, W.; Thereau, E.; Umber, M.; Vially, R.

    2007-12-01

    Marine geophysical data (multibeam and seismic lines) acquired in 2007 (ANTIPLAC survey) in the North-South Americas-Caribbean triple point (Central Atlantic, Barracuda and Tiburon ridges area), provide information about the structure, the tectonic processes and the timing of the deformation in this large diffuse zone of polyphase deformation. The deformation of the plate boundary between the north and south Americas is distributed on several structures located in the Atlantic plain, at the front of the Barbados accretionary prism. In this area of deformation of the Atlantic oceanic lithosphere, the main depressions and transform troughs are filled by Late Pliocene-Pleistocene turbidite sediments, especially in the Barracuda trough, north of Barracuda ridge. These sediments are not issued from the Lesser Antilles volcanic arc but they are sourced from the East, probably by the Orinoco turbidite distal system, through channels transiting in the Atlantic abyssal plain. These Late Pliocene- Quaternary sediments show locally spectacular evidences of syntectonic deformation. It can be shown notably that Barracuda ridge includes a pre-existing transform fault system which has been folded and uplifted very recently during Pleistocene times. This recent deformation has generate relieves up to 2 km high with associated erosion processes notably along the northern flank the Barracuda ridge. The subduction of these recently deformed ridges induces deformation of earlier structures within the Barbados accretionary prism. These asperities within the Atlantic oceanic lithosphere which is subducted in the Lesser Antilles active margin are correlated with the zone of intense seismic activity below the volcanic arc.

  11. Removal and recovery of metal ions from process and waste streams using polymer filtration

    International Nuclear Information System (INIS)

    Jarvinen, G.D.; Smith, B.F.; Robison, T.W.; Kraus, K.M.; Thompson, J.A.

    1999-01-01

    Polymer Filtration (PF) is an innovative, selective metal removal technology. Chelating, water-soluble polymers are used to selectively bind the desired metal ions and ultrafiltration is used to concentrate the polymer-metal complex producing a permeate with low levels of the targeted metal ion. When applied to the treatment of industrial metal-bearing aqueous process streams, the permeate water can often be reused within the process and the metal ions reclaimed. This technology is applicable to many types of industrial aqueous streams with widely varying chemistries. Application of PF to aqueous streams from nuclear materials processing and electroplating operations will be described

  12. Deformation processes in refractory metals. Progress report, December 1, 1977--November 30, 1978

    International Nuclear Information System (INIS)

    Beckerman, L.P.; Watson, P.G.; Reed-Hill, R.E.

    1978-01-01

    The initial stages of strain aging due to oxygen in vanadium, where aging is due to Snoek ordering of the interstitial around the dislocation, was studied. The results include the observation that the magnitude of the yield point return, Δ sigma, maximizes at an aging stress equal to 0.92 sigma/sub f/ where sigma/sub f/ is the prestrain flow stress at a strain-rate of 6.7 x 10 - 5 s -1 . Above this aging stress, the value of Δ sigma falls sharply. Below 0.92 sigma/sub f/ the yield point return drops more slowly falling to about one third of its value at 0.10 sigma/sub f/ which may be taken as a measure of its value for aging at zero stress. Another observation is that for aging at a stress giving the maximum yield point return, aging occurs while the specimen is undergoing strain at a finite rate. This strain-rate is only about two and a half orders of magnitude smaller than that at which the specimen was prestrained. This implies that the maximum yield point return occurs under a condition where the mobile dislocations existing during prestrain are still mobile. In other words, aging under stress occurs essentially under dynamic conditions and has to be closely related to dynamic strain-aging

  13. Investigation of Elastic Deformation Mechanism in As-Cast and Annealed Eutectic and Hypoeutectic Zr–Cu–Al Metallic Glasses by Multiscale Strain Analysis

    Directory of Open Access Journals (Sweden)

    Hiroshi Suzuki

    2016-01-01

    Full Text Available Elastic deformation behaviors of as-cast and annealed eutectic and hypoeutectic Zr–Cu–Al bulk metallic glasses (BMG were investigated on a basis of different strain-scales, determined by X-ray scattering and the strain gauge. The microscopic strains determined by Direct-space method and Reciprocal-space method were compared with the macroscopic strain measured by the strain gauge, and the difference in the deformation mechanism between eutectic and hypoeutectic Zr–Cu–Al BMGs was investigated by their correlation. The eutectic Zr50Cu40Al10 BMG obtains more homogeneous microstructure by free-volume annihilation after annealing, improving a resistance to deformation but degrading ductility because of a decrease in the volume fraction of weakly-bonded regions with relatively high mobility. On the other hand, the as-cast hypoeutectic Zr60Cu30Al10 BMG originally has homogeneous microstructure but loses its structural and elastic homogeneities because of nanocluster formation after annealing. Such structural changes by annealing might develop unique mechanical properties showing no degradations of ductility and toughness for the structural-relaxed hypoeutectic Zr60Cu30Al10 BMGs.

  14. PRODUCT DEVELOPMENT PROCESS APPLIED OF FLEXIBLE METALLIC MEMBRANE COUPLING DESIGN

    Directory of Open Access Journals (Sweden)

    DOBRE Daniel

    2014-07-01

    model is created by computer to provide the validation of the features and the performance of the structure. It is revealed that the study of flexible couplings based on elastic deformations is of great theoretical and practical importance today.

  15. Workplace exposure to nanoparticles from gas metal arc welding process

    International Nuclear Information System (INIS)

    Zhang, Meibian; Jian, Le; Bin, Pingfan; Xing, Mingluan; Lou, Jianlin; Cong, Liming; Zou, Hua

    2013-01-01

    Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

  16. Workplace exposure to nanoparticles from gas metal arc welding process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Meibian [Zhejiang Provincial Center for Disease Control and Prevention (China); Jian, Le [Curtin University of Technology, School of Public Health, Curtin Health Innovation Research Institute (Australia); Bin, Pingfan [Wujin District Center for Disease Control and Prevention (China); Xing, Mingluan [Zhejiang Provincial Center for Disease Control and Prevention (China); Lou, Jianlin [Zhejiang Academy of Medical Sciences (China); Cong, Liming; Zou, Hua, E-mail: hzou@cdc.zj.cn [Zhejiang Provincial Center for Disease Control and Prevention (China)

    2013-11-15

    Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding (P < 0.01). A bimodal size distribution by mass for welding particles with two peak values (i.e., 10,000–18,000 and 560–320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace

  17. Workplace exposure to nanoparticles from gas metal arc welding process

    Science.gov (United States)

    Zhang, Meibian; Jian, Le; Bin, Pingfan; Xing, Mingluan; Lou, Jianlin; Cong, Liming; Zou, Hua

    2013-11-01

    Workplace exposure to nanoparticles from gas metal arc welding (GMAW) process in an automobile manufacturing factory was investigated using a combination of multiple metrics and a comparison with background particles. The number concentration (NC), lung-deposited surface area concentration (SAC), estimated SAC and mass concentration (MC) of nanoparticles produced from the GMAW process were significantly higher than those of background particles before welding ( P size distribution by mass for welding particles with two peak values (i.e., 10,000-18,000 and 560-320 nm) and a unimodal size distribution by number with 190.7-nm mode size or 154.9-nm geometric size were observed. Nanoparticles by number comprised 60.7 % of particles, whereas nanoparticles by mass only accounted for 18.2 % of the total particles. The morphology of welding particles was dominated by the formation of chain-like agglomerates of primary particles. The metal composition of these welding particles consisted primarily of Fe, Mn, and Zn. The size distribution, morphology, and elemental compositions of welding particles were significantly different from background particles. Working activities, sampling distances from the source, air velocity, engineering control measures, and background particles in working places had significant influences on concentrations of airborne nanoparticle. In addition, SAC showed a high correlation with NC and a relatively low correlation with MC. These findings indicate that the GMAW process is able to generate significant levels of nanoparticles. It is recommended that a combination of multiple metrics is measured as part of a well-designed sampling strategy for airborne nanoparticles. Key exposure factors, such as particle agglomeration/aggregation, background particles, working activities, temporal and spatial distributions of the particles, air velocity, engineering control measures, should be investigated when measuring workplace exposure to nanoparticles.

  18. Experimental and numerical analyses of pure copper during ECFE process as a novel severe plastic deformation method

    Directory of Open Access Journals (Sweden)

    M. Ebrahimi

    2014-02-01

    Full Text Available In this paper, a new severe plastic deformation method called equal channel forward extrusion (ECFE process has been proposed and investigated by experimental and numerical approaches on the commercial pure copper billets. The experimental results indicated that the magnitudes of yield strength, ultimate tensile strength and Vickers micro-hardness have been markedly improved from 114 MPa, 204 MPa and 68 HV as the annealed condition to 269 MPa, 285 MPa and 126 HV after the fourth pass of ECFE process, respectively. In addition, scanning electron microscopy observation of the samples showed that the average grain size of the as-received state which is about 22 μm has been reduced to 1.4 μm after the final pass. The numerical investigation suggested that although one pass ECFE process fabricates material with the mean effective strain magnitude of about 1, the level of imposed effective plastic strain gradually diminishes from the circumference to the center of the deformed billet.

  19. Contaminated Metal Components in Dismantling by Hot Cutting Processes

    International Nuclear Information System (INIS)

    Cesari, Franco G.; Conforti, Gianmario; Rogante, Massimo; Giostri, Angelo

    2006-01-01

    During the preparatory dismantling activities of Caorso's Nuclear Power Plant (NPP), an experimental campaign using plasma and oxyacetylene metal cutting processes has been performed and applied to plates and tubes exposed to the coolant steam of the reactor. The plant (Boiling Water Reactor, 870 MWe) was designed and built in the 70's, and it was fully operating by 1981 to 1986 being shut down after 1987 Italy's poll that abrogated nuclear power based on U235 fission. The campaign concerns no activated materials, even if the analyses have been performed of by use contaminated components under the free release level, not yet taking into account radioactivity. In this paper, the parameters related to inhalable aerosol, solid and volatile residuals production have been, studied during hot processes which applies the same characteristics of the cutting in field for the dismantling programs of Caorso NPP. The technical parameters such as cutting time and cutting rate vs. pipe diameter/thickness/schedule or plate thickness for ferritic alloys and the emissions composition coming from the sectioning are also reported. The results underline the sort of trouble that can emerge in the cutting processes, in particular focusing on the effects comparison between the two cutting processes and the chemical composition of powders captured by filtering the gaseous emission. Some preliminary considerations on methodology to be used during the dismantling have been presented. (authors)

  20. Pyrometallurgical processing of Integral Fast Reactor metal fuels

    International Nuclear Information System (INIS)

    Battles, J.E.; Miller, W.E.; Gay, E.C.

    1991-01-01

    The pyrometallurgical process for recycling spent metal fuels from the Integral Fast Reactor is now in an advanced state of development. This process involves electrorefining spent fuel with a cadmium anode, solid and liquid cathodes, and a molten salt electrolyte (LiCl-KCl) at 500 degrees C. The initial process feasibility and flowsheet verification studies have been conducted in a laboratory-scale electrorefiner. Based on these studies, a dual cathode approach has been adopted, where uranium is recovered on a solid cathode mandrel and uranium-plutonium is recovered in a liquid cadmium cathode. Consolidation and purification (salt and cadmium removal) of uranium and uranium-plutonium products from the electrorefiner have been successful. The process is being developed with the aid of an engineering-scale electrorefiner, which has been successfully operated for more than three years. In this electrorefiner, uranium has been electrotransported from the cadmium anode to a solid cathode in 10 kg quantities. Also, anodic dissolution of 10 kg batches of chopped, simulated fuel (U--10% Zr) has been demonstrated. Development of the liquid cadmium cathode for recovering uranium-plutonium is under way

  1. Active deformation processes of the Northern Caucasus deduced from the GPS observations

    Science.gov (United States)

    Milyukov, Vadim; Mironov, Alexey; Rogozhin, Eugeny; Steblov, Grigory; Gabsatarov, Yury

    2015-04-01

    The Northern Caucasus, as a part of the Alpine-Himalayan mobile belt, is a zone of complex tectonics associated with the interaction of the two major tectonic plates, Arabian and Eurasian. The first GPS study of the contemporary geodynamics of the Caucasus mountain system were launched in the early 1990s in the framework of the Russia-US joint project. Since 2005 observations of the modern tectonic motion of the Northern Caucasus are carried out using the continuous GPS network. This network encompasses the territory of three Northern Caucasian Republics of the Russian Federation: Karachay-Cherkessia, Kabardino-Balkaria, and North Ossetia. In the Ossetian part of the Northern Caucasus the network of GPS survey-mode sites has been deployed as well. The GPS velocities confirm weak general compression of the Northern Caucasus with at the rate of about 1-2 mm/year. This horizontal motion at the boundary of the Northern Caucasus with respect to the Eurasian plate causes the higher seismic and tectonic activity of this transition zone. This result confirms that the source of deformation of the Northern Caucasus is the sub-meridional drift of the Arabian plate towards the adjacent boundary of the Eastern European part of the Eurasian lithospheric plate. The concept of such convergence implies that the Caucasian segment of the Alpine-Himalayan mobile belt is under compression, the layers of sedimentary and volcanic rocks are folded, the basement blocks are subject to shifts in various directions, and the upper crust layers are ruptured by reverse faults and thrusts. Weak deviation of observed velocities from the pattern corresponding to homogeneous compression can also be revealed, and numerical modeling of deformations of major regional tectonic structures, such as the Main Caucasus Ridge, can explain this. The deformation tensor deduced from the velocity field also exhibits the sub-meridional direction of the major compressional axes which coincides with the direction of

  2. Process for recovering uranium and other base metals

    International Nuclear Information System (INIS)

    Jan, R. J-J.

    1979-01-01

    Uranium and other base metals are leached from their ores with aqueous solutions containing bicarbonate ions that have been generated or reconstituted by converting other non-bicarbonate anions into bicarbonate ions. The conversion is most conveniently effected by contacting solutions containing SO 4 - and Cl - ions with a basic anion exchange resin so that the SO 4 - and Cl - ions are converted into or exhanged for HCO 3 - ions. CO 2 may be dissolved in the solution so it is present during the exhange. The resin is preferably in bicarbonate form prior to contact and CO 2 partial pressure is adjusted so that the resin is not fouled by depositing metal precipitates. In-situ uranium mining is conducted by circulating such solutions through the ore deposit. Oxidizing agents are included in the injected lixiviant. The leaching strength of the circulating bicarbonate lixiviant is maintained by converting the anions generated during leaching or above-ground recovery processes into HCO 3 - ions. The resin may conveniently be eluted and reformed intermittently

  3. Process for recovering uranium and other base metals

    International Nuclear Information System (INIS)

    Jan, R.J.

    1981-01-01

    Uranium and other base metals are leached from their ores with aqueous solutions containing bicarbonate ions that have been generated or reconstituted by converting other non-bicarbonate anions into bicarbonate ions. The conversion is most conveniently effected by contacting solutions containing SO 4 -- and C1 - ions with a basic anion exchange resin so that the SO 4 -- and Cl - ions are converted into or exchanged for HCO 3 - ions. CO 2 may be dissolved in the solution so it is present during the exchange. The resin is preferably in bicarbonate form prior to contact and CO 2 partial pressure is adjusted so that the resin is not fouled by depositing metal precipitates. In-situ uranium mining is conducted by circulating such solutions through the ore deposit. Oxidizing agents are included in the injected lixiviant. The leaching strength of the circulating bicarbonate lixiviant is maintained by converting the anions generated during leaching or above-ground recovery processes into HCO 3 - ions. The resin may conveniently be eluted and performed intermittently. (author)

  4. Process for recovering uranium and other base metals

    International Nuclear Information System (INIS)

    Jan, R.J.

    1984-01-01

    Uranium and other base metals are leached from their ores with aqueous solutions containing bicarbonate ions that have been generated or reconstituted by converting other non-bicarbonate anions into bicarbonate ions. The conversion is most conveniently effected by contacting solutions containing SO 4 2- and Cl - ions with a basic anion exchange resin so that the SO 4 2- and Cl - ions are converted into or exchanged for HCO 3 - ions. CO 2 may be dissolved in the solution so it is present during the exchange. The resin is preferably in bicarbonate form prior to contact and CO 2 partial pressure is adjusted so that the resin is not fouled by depositing metal precipitates. In-situ uranium mining is conducted by circulating such solutions through the ore deposit. Oxidizing agents are included in the injected lixiviant. The leaching strength of the circulating bicarbonate lixiviant is maintained by converting the anions generated during leaching or above-ground recovery processes into HCO 3 - ions. The resin may conveniently be eluted and reformed intermittently

  5. Crustal Deformation Associated With the 2000 Eruption and Degassing Process of Miyakejima, Izu Islands, Japan

    Science.gov (United States)

    Nishimura, T.; Ozawa, S.; Murakami, M.; Sagiya, T.; Yarai, H.; Tada, T.; Kaidzu, M.

    2001-12-01

    Miyakejima is located in the northern part of the Izu Islands lying along the boundary between the Pacific plate and the Philippine Sea plate. Miyakejima volcano erupted on Miyakejima is located in the northern part of the Izu Islands which are a chain of volcanoes lying along the boundary between the Pacific plate and the Philippine Sea plate. Miyakejima volcano erupted on June 27, 2000 after the quiescence of 17 years. First eruption is a small submarine eruption 1.5km off the western coast of Miyakejima. Subsequently, several summit eruptions as tephra ejecta occurred in July and August 2000. The summit collapsed just after the first summit eruption and a caldera was formed for 40 days. Collapsed volume and erupted volume are estimated to be 0.6km3 and 0.02km3, respectively. In September 2000, the collapse caldera started emitting a large amount of volcanic gasses. A peak amount of degassing SO2 is ~70000 ton/day in the period from October to December 2000. Amount of volcanic gas is decreasing gradually and is 15000 ton/day (SO2 ) now. However, it is still larger than other active volcanoes. Permanent GPS data reveals the spatial pattern and time evolution of ground deformation. Inflation of Miyakejima was observed by continuous GPS and leveling before the 2000 eruption. The observed displacements associated with the 2000 eruption show radial pattern suggesting shrinking of the island and subsidence. This pattern continues for 14 months from July 2000. Though the rate of crustal deformation is almost constant from July to August 2000, it is decreasing exponentially with a time constant of ~150days from September 2000. We assumed a point deflation source and inverted the observed displacement to estimate parameters of the point source. Volume decrease and depth of the deflation source is 0.12km3 and 4.2km from July to August 2000. We interpret that it is the squeezing of magma from a magma chamber of Miyakejima volcano. The displacement observed in neighbor

  6. Metals Processing Career Ladder, AFSC 427X4.

    Science.gov (United States)

    1985-08-01

    PACAF/TTGT 1 I HQ PACAF/DPAT 3 3 HQ SAC/DPAT 3 3 HQ SAC/TTGT 1 1 HQ TAC/DPAT 3 3 HQ TAC/TTGT 1 1 HQ USAF/LEYM 1 1 HQ USAF/ MPPT 1 1 HQ USAFE/DPAT 3 3 HQ...SUPPLIES 100 A3 COORDINATE METAL PROCESSING SHOP ACTIVITIES WITH OTHER SHOPS 100 A1O ESTABLISH IN-SHOP PRODUCTION CONTROLS 100 C97 WRITE APRs 100 M452 WELD...PERFORMANCE REPORTS (APR) 90 B35 DIRECT MAINTENANCE OR UTILIZATION OF EQUIPMENT 90 A1O ESTABLISH IN-SHOP PRODUCTION CONTROLS 90 E153 COMPLETE AF FORMS

  7. Enhancement of surface integrity of titanium alloy with copper by means of laser metal deposition process

    CSIR Research Space (South Africa)

    Erinosho, MF

    2016-04-01

    Full Text Available The laser metal deposition process possesses the combination of metallic powder and laser beam respectively. However, these combinations create an adhesive bonding that permanently solidifies the laser-enhanced-deposited powders. Titanium alloys (Ti...

  8. Process for treating waste water having low concentrations of metallic contaminants

    Science.gov (United States)

    Looney, Brian B; Millings, Margaret R; Nichols, Ralph L; Payne, William L

    2014-12-16

    A process for treating waste water having a low level of metallic contaminants by reducing the toxicity level of metallic contaminants to an acceptable level and subsequently discharging the treated waste water into the environment without removing the treated contaminants.

  9. Metal Advanced Manufacturing Bot-Assisted Assembly (MAMBA) Process, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Tethers Unlimited, Inc. (TUI) proposes to develop the Metal Advanced Manufacturing Bot-Assisted Assembly (MAMBA) Process, a robotically managed metal press and...

  10. 279 Watt Metal-Wrap-Through module using industrial processes

    Energy Technology Data Exchange (ETDEWEB)

    Guillevin, N.; Heurtault, B.; Geerligs, L.J.; Anker, J.; Van Aken, B.B.; Bennett, I.J.; Jansen, M.J.; Berkeveld, L.D.; Weeber, A.W.; Bultman, J.H. [ECN Solar Energy, PO Box 1, 1755 ZG Petten (Netherlands); Wenchao, Zhao; Jianming, Wang; Ziqian, Wang; Yingle, Chen; Yanlong, Shen; Zhiyan, Hu; Gaofei, Li; Jianhui, Chen; Bo, Yu; Shuquan, Tian; Jingfeng, Xiong [Yingli Solar, 3399 Chaoyang North Street, Baoding (China)

    2012-09-15

    This paper describes results of metal wrap through (MWT) cells produced from n-type Czochralski silicon wafers, and modules produced from those cells. The use of n-type silicon as base material allows for high efficiencies: for front emitter contacted industrial cells, efficiencies up to 20% have been reported. MWT cells allow even higher cell efficiency due to reduced front metal coverage, and additionally full back-contacting of the MWT cells in a module results in reduced cell to module (CTM) fill factor losses. MWT cells were produced by industrial process technologies. The efficiency of the MWT cells reproducibly exceeds the efficiency of front contact cells based on the same technology by about 0.2-0.3%, and routes for further improvement are analyzed. 60-cell modules were produced from both types of cells (MWT and H-pattern front emitter). In a direct module performance comparison, the MWT module, based on integrated backfoil, produced 3% higher power output than the comparable tabbed front emitter contact module. CTM current differences arise from the higher packing density, and in this experiment from a lower reflectance of the backfoil, in MWT modules. CTM FF differences are related to resistive losses in copper circuitry on the backfoil versus tabs. The CTM FF loss of the MWT module was reduced by 2.2%abs compared to the tabbed front emitter contact module. Finally, simple process optimizations were tested to improve the n-type MWT cell and module efficiency. A module made using MWT cells of 19.6% average efficiency resulted in a power output of 279W. The cell and module results are analyzed and routes for improvements are discussed.

  11. Process for the preparation of fine grain metal carbide powders

    International Nuclear Information System (INIS)

    Gortsema, F.P.

    1976-01-01

    Fine grain metal carbide powders are conveniently prepared from the corresponding metal oxide by heating in an atmosphere of methane in hydrogen. Sintered articles having a density approaching the theoretical density of the metal carbide itself can be fabricated from the powders by cold pressing, hot pressing or other techniques. 8 claims, no drawings

  12. Research process of nondestructive testing pitting corrosion in metal material

    Directory of Open Access Journals (Sweden)

    Bo ZHANG

    2017-12-01

    Full Text Available Pitting corrosion directly affects the usability and service life of metal material, so the effective nondestructive testing and evaluation on pitting corrosion is of great significance for fatigue life prediction because of data supporting. The features of pitting corrosion are elaborated, and the relation between the pitting corrosion parameters and fatigue performance is pointed out. Through introducing the fundamental principles of pitting corrosion including mainly magnetic flux leakage inspection, pulsed eddy current and guided waves, the research status of nondestructive testing technology for pitting corrosion is summarized, and the key steps of nondestructive testing technologies are compared and analyzed from the theoretical model, signal processing to industrial applications. Based on the analysis of the signal processing specificity of different nondestructive testing technologies in detecting pitting corrosion, the visualization combined with image processing and signal analysis are indicated as the critical problems of accurate extraction of pitting defect information and quantitative characterization for pitting corrosion. The study on non-contact nondestructive testing technologies is important for improving the detection precision and its application in industries.

  13. Development of a software-hardware complex for studying the process of grinding by a pendulum deformer

    Science.gov (United States)

    Borisov, A. P.

    2018-01-01

    The article is devoted to the development of a software and hardware complex for investigating the grinding process on a pendulum deformer. The hardware part of this complex is the Raspberry Pi model 2B platform, to which a contactless angle sensor is connected, which allows to obtain data on the angle of deviation of the pendulum surface, usb-cameras, which allow to obtain grain images before and after grinding, and stepping motors allowing lifting of the pendulum surface and adjust the clearance between the pendulum and the supporting surfaces. The program part of the complex is written in C # and allows receiving data from the sensor and usb-cameras, processing the received data, and also controlling the synchronous-step motors in manual and automatic mode. The conducted studies show that the rational mode is the deviation of the pendulum surface by an angle of 400, and the location of the grain in the central zone of the support surface, regardless of the orientation of the grain in space. Also, due to the non-contact angle sensor, energy consumption for grinding, speed and acceleration of the pendulum surface, as well as vitreousness of grain and the energy consumption are calculated. With the help of photographs obtained from usb cameras, the work of a pendulum deformer based on the Rebinder formula and calculation of the grain area before and after grinding is determined.

  14. Paramagnetic susceptibility of the Zr{sub 62}Cu{sub 22}Al{sub 10}Fe{sub 5}Dy{sub 1} metallic glass subjected to high-pressure torsion deformation

    Energy Technology Data Exchange (ETDEWEB)

    Korolev, A.V., E-mail: korolyov@imp.uran.ru [Institute of Metal Physics of the Ural Branch RAS, Ekaterinburg (Russian Federation); Ural Federal University, Ekaterinburg (Russian Federation); Kourov, N.I. [Institute of Metal Physics of the Ural Branch RAS, Ekaterinburg (Russian Federation); Pushin, V.G. [Institute of Metal Physics of the Ural Branch RAS, Ekaterinburg (Russian Federation); Ural Federal University, Ekaterinburg (Russian Federation); Gunderov, D.V. [Saint-Petersburg State University, Saint-Petersburg (Russian Federation); Ufa State Aviation Technical University, Ufa (Russian Federation); Boltynjuk, E.V.; Ubyivovk, E.V. [Saint-Petersburg State University, Saint-Petersburg (Russian Federation); Valiev, R.Z. [Saint-Petersburg State University, Saint-Petersburg (Russian Federation); Ufa State Aviation Technical University, Ufa (Russian Federation)

    2017-09-01

    Highlights: • Zr-based BMG was subjected to HPT at temperatures of 20 °C and 150 °C. • Magnetic measurements reveal well recordable changes in paramagnetic susceptibility. • Paramagnetic susceptibility may be an indicator of a change in the structural state. - Abstract: The Zr{sub 62}Cu{sub 22}Al{sub 10}Fe{sub 5}Dy{sub 1} bulk metallic glass is studied in the as-cast state and in the state after processing by high-pressure torsion at temperatures of 20 °C and 150 °C. According to the data from X-ray diffraction and transmission electron microscopy, the structural state of the samples depends weakly on the conducted processing. At the same time, magnetic measurements reveal well recordable changes in paramagnetic susceptibility induced by the processing of the samples. It is assumed that, because of high-pressure torsion deformation, there occurs a noticeable change in the material electronic structure, which leads to a change in the full susceptibility of the samples. The performed studies demonstrate that paramagnetic susceptibility may be an indicator of a change in the structural state of paramagnetic amorphous metallic substances.

  15. System and process for aluminization of metal-containing substrates

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Yeong-Shyung; Stevenson, Jeffry W.

    2017-12-12

    A system and method are detailed for aluminizing surfaces of metallic substrates, parts, and components with a protective alumina layer in-situ. Aluminum (Al) foil sandwiched between the metallic components and a refractory material when heated in an oxidizing gas under a compression load at a selected temperature forms the protective alumina coating on the surface of the metallic components. The alumina coating minimizes evaporation of volatile metals from the metallic substrates, parts, and components in assembled devices that can degrade performance during operation at high temperature.

  16. Influence of steel composition and plastic deformation on the surface properties induced by low temperature thermochemical processing

    DEFF Research Database (Denmark)

    Bottoli, Federico

    products. The activities carried out encompass the study and the characterization of the following aspects: ‐ Influence of plastic deformation prior to the low-temperature thermochemical process ‐ Influence of initial phase composition on the properties and morphology of thenitrided/nitrocarburized surface......Low-temperature thermochemical surface hardening by nitriding, carburizing and nitrocarburizing is used to improve the performance of stainless steels with respect to wear, fatigue and corrosion resistance.The dissolution of nitrogen and/or carbon atoms in the materials surface leads...... with the improvement of these properties, the corrosion resistance of the stainless steel is fully maintained or even enhanced. Despite low-temperature thermochemical processing of austenitic stainless steels has been widely studied in literature, other stainless steel classes and the influence of steel´s initial...

  17. Density and superconducting properties of metal-sheathed YBa2Cu3Oy ceramic processed by hydrostatic extrusion

    International Nuclear Information System (INIS)

    Karpov, M.I.; Korzhov, V.P.; Artamoshin, A.V.; Prokopenko, V.M.

    1994-01-01

    Brittle materials can be deformed without cracking and rupturing using hydrostatic extrusion, which provides the greatest pore annihilation in powder-processed materials and allows large degrees of one-step deformation, which is favorable for texturing. Earlier, a casting slip prepared by mixing a starting powder of Y-based ceramic with an organic binder was conventionally extruded to produce a wire 150 μm in diameter. After special sintering, the critical-current density in the material attained a few hundred amperes per square centimeter at 77 K, and the wire could be rolled into a winding ≥0.3 m in diameter. Hydrostatic extrusion of an assembly composed of Y-based ceramic in a bimetallic Nb/Cu tube 30 mm in diameter was used to produce rods 6 mm in diameter; drawing of these rods yielded samples of wire 2 to 3 mm in diameter. It was shown that the extrusion pressure and strain substantially influence the yield of the rupture-free wire. No signs of rupturing, cracking, or necking were observed in wire extruded at pressures ≤700 MPa and degrees of deformation ≤50%. A pronounced instability of the hydrostatic extrusion, the appearance of defects, and even the rupture of the rods were caused by an increase in the pressure up to 2000 MPa and in the degree of one-step deformation up to 80%. In this work, the authors focus on the possibility of producing thin YBa 2 Cu 3 O y superconductors using only hydrostatic extrusion. They determined the parameters for the hydrostatic extrusion of the metal-sheathed YBa 2 Cu 3 O y ceramic to a diameter of 3 mm or to a rectangular cross section. Effects of the ceramic core, and of the reduction coefficient on superconducting-transition parameters and the critical-current density of the ceramic were examined

  18. Microstructural evolution of a superaustenitic stainless steel during a two-step deformation process

    Science.gov (United States)

    Bayat, N.; Ebrahimi, G. R.; Momeni, A.; Ezatpour, H. R.

    2018-02-01

    Single- and two-step hot compression experiments were carried out on 16Cr25Ni6Mo superaustenitic stainless steel in the temperature range from 950 to 1150°C and at a strain rate of 0.1 s-1. In the two-step tests, the first pass was interrupted at a strain of 0.2; after an interpass time of 5, 20, 40, 60, or 80 s, the test was resumed. The progress of dynamic recrystallization at the interruption strain was less than 10%. The static softening in the interpass period increased with increasing deformation temperature and increasing interpass time. The static recrystallization was found to be responsible for fast static softening in the temperature range from 950 to 1050°C. However, the gentle static softening at 1100 and 1150°C was attributed to the combination of static and metadynamic recrystallizations. The correlation between calculated fractional softening and microstructural observations showed that approximately 30% of interpass softening could be attributed to the static recovery. The microstructural observations illustrated the formation of fine recrystallized grains at the grain boundaries at longer interpass time. The Avrami kinetics equation was used to establish a relationship between the fractional softening and the interpass period. The activation energy for static softening was determined as 276 kJ/mol.

  19. Research on the evolution model and deformation mechanisms of Baishuihe landslide based on analyzing geologic process of slope

    Science.gov (United States)

    Zhang, S.; Tang, H.; Cai, Y.; Tan, Q.

    2016-12-01

    The landslide is a result of both inner and exterior geologic agents, and inner ones always have significant influences on the susceptibility of geologic bodies to the exterior ones. However, current researches focus more on impacts of exterior factors, such as precipitation and reservoir water, than that of geologic process. Baishuihe landslide, located on the south bank of Yangtze River and 56km upstream from the Three Gorges Project, was taken as the study subject with the in-situ investigation and exploration carried out for the first step. After the spatial analysis using the 3D model of topography built by ArcGIS (Fig.1), geologic characteristics of the slope that lies in a certain range near the Baishuihe landslide on the same bank were investigated for further insights into geologic process of the slope, with help of the geological map and structure outline map. Baishuihe landslide developed on the north limb of Baifuping anticline, a dip slope on the southwest margin of Zigui basin. The eastern and western boundaries are both ridges and in the middle a distinct slide depression is in process of deforming. Evolutionary process of Baishuihe landslide includes three steps below. 1) Emergence of Baifuping anticline leaded to interbedded dislocation, tension cracks and joint fractures in bedrocks. 2) Weathering continuously weakened strength of soft interlayers in the Shazhenxi Formation (T3s). 3) Rock slide caused by neotectonics happened on a large scale along the weak layers and joint planes, forming initial Baishuihe landslide. Although the landslide has undergone reconstruction for a long time, it could still be divided clearly into two parts, namely a) the rock landslide at the back half (south) and b) the debris landslide at the front half (north). a) The deformation mechanism for the rock landslide is believed to be deterioration in strength of weak bedding planes due to precipitation and free face caused by human activities or river incision. b

  20. General considerations for a Sentinel-1 constellation InSAR time series processing chain for ground deformation measurements

    Science.gov (United States)

    Gonzalez, P. J.; Wright, T. J.; Hooper, A. J.; Walters, R. J.

    2014-12-01

    Sentinel-1A was launched on April 3rd, 2014. It is the first satellite of a European Space Agency (ESA) constellation that promises to revolutionize measurement of deformation of the Earth's surface. The constellation is designed to acquire data globally as frequently as every 6 days on the same orbital pass, and every 3 days in alternating ascending and descending orbits over the same regions. This data acquisition plan is possible due to a much larger swath coverage than previous SAR (Synthetic Aperture Radar) sensors. In addition, all observations from Copernicus, the European Commission Earth Observation program, have a liberal data policy, which will enable full exploitation of the archived Sentinel-1 big data, both for scientific and commercial use.Sentinel-1, and similar future constellations, shape a new landscape in the way that InSAR data have traditionally been processed. We have started to develop a completely new re-engineered and adapted InSAR time series processing approach, which efficiently processes the data from this new type of SAR constellation, with the goal to deliver ground deformation products with the highest possible precision. In summary, the proposed system approach will require the development of an automatic, almost unsupervised, system that integrates methods to obtain time-dependent surface deformation estimates and correction products for atmospheric noise and refined orbits. The ground velocity maps will ideally meet the desired precision of 1 mm/yr / 100 km to measure strain-rates (10 nanostrain/yr) at a comparable level of precision to current existing sparse regional GPS measurement networks.In this communication, we describe the different steps we have adopted to partially solve: 1) coregistration of TOPS (Terrain Observation with Progressive Scans) SAR images to enable interferometry, 2) how to manage the ambiguity between ground motion in azimuth and in line-of-sight for TOPS InSAR, 3) how to process efficiently newly

  1. Micromagnetic simulation for the magnetization reversal process of Nd-Fe-B hot-deformed nanocrystalline permanent magnets

    Directory of Open Access Journals (Sweden)

    Hiroshi Tsukahara

    2017-05-01

    Full Text Available We numerically demonstrated the magnetization reversal process inside a hot-deformed nanocrystalline permanent magnet. We performed large-scale micromagnetics simulation based on the Landau–Lifshitz–Gilbert equation with 0.1 billion calculation cells. The simulation model for the hot-deformed nanocrystalline permanent magnet consists of 2622 tabular grains that interact with each other by inter-grain exchange and dipole interactions. When the strength of the external field approached a coercive force, nucleation cores were created at the grain surface. The magnetization reversal was propagated by the inter-grain and dipole interactions. When the grains had overlapping regions parallel to the external field, the magnetization reversal propagated quickly between the grains due to the dipole interaction. In contrast, the motion of the magnetic domain wall was inhibited at interfaces between the grains perpendicular to the external field. Reversal magnetic domains had a pillar-shaped structure that is parallel to the external field. In the perpendicular direction, the reversal magnetic domain expanded gradually because of the inhibition of the domain wall motion.

  2. Process for recovering tritium from molten lithium metal

    Science.gov (United States)

    Maroni, Victor A.

    1976-01-01

    Lithium tritide (LiT) is extracted from molten lithium metal that has been exposed to neutron irradiation for breeding tritium within a thermonuclear or fission reactor. The extraction is performed by intimately contacting the molten lithium metal with a molten lithium salt, for instance, lithium chloride - potassium chloride eutectic to distribute LiT between the salt and metal phases. The extracted tritium is recovered in gaseous form from the molten salt phase by a subsequent electrolytic or oxidation step.

  3. Development of electrolytic process in molten salt media for light rare-earth metals production. The metallic cerium electrodeposition

    International Nuclear Information System (INIS)

    Restivo, T.A.G.

    1994-01-01

    The development of molten salt process and the respective equipment aiming rare-earth metals recovery was described. In the present case, the liquid cerium metal electrodeposition in a molten electrolytes of cerium chloride and an equimolar mixture of sodium and potassium chlorides in temperatures near 800 C was studied. Due the high chemical reactivity of the rare-earth metals in the liquid state and their molten halides, an electrolytic cell was constructed with controlled atmosphere, graphite crucibles and anodes and a tungsten cathode. The electrolytic process variables and characteristics were evaluated upon the current efficiency and metallic product purity. Based on this evaluations, were suggested some alterations on the electrolytic reactor design and upon the process parameters. (author). 90 refs, 37 figs, 20 tabs

  4. A RISK MANAGEMENT METHODOLOGY FOR NON-METALLIC PROCESS EQUIPMENT

    Directory of Open Access Journals (Sweden)

    J.J. Viviers

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Many companies in South Africa have implemented the risk-based inspection (RBI methodology as a maintenance strategy. The risk involved in operating a piece of equipment, past history, non-destructive examination techniques, failure modes, and many other aspects determine the frequency of inspections required to meet legislation. The main purpose of the RBI methodology is to prevent failures of process equipment. The methodology for risk-based inspection for metal equipment is well-established and has been proven in industry, becoming the norm nationally and internationally. However, it is not possible to apply all the techniques to nonmetallic equipment owing to vast differences between the two types of materials. This paper discusses the results of data gathered on the RBI methodology for nonmetallic equipment, and proposes a risk-based model that can be used to perform a risk assessment for non-metallic equipment in a process plant. The risk assessment can be used to formulate the next inspection interval for the asset.

    AFRIKAANSE OPSOMMING: Verskeie maatskappye in Suid-Afrika het reeds die metodologie van risikogebaseeerde inspeksie (RBI geïmplementeer as deel van ‘n omvattende instandhoudingstrategie. Die risiko betrokke by ‘n fisiese item, bedryfsgeskiedenis, nie-vernietigende toetstegnieke, falingsmodusse, en vele ander aspekte bepaal die frekwensie van inspeksies wat benodig word om aan wetlike vereistes te voldoen. Die hoofdoel van die risiko-gebaseerde metodologie is om faling van prosestoerusting te verhinder. Die metodologie vir risiko-gebaseerde inspeksie van metaaltoerusting is goed bekend en word suksesvol toegepas in die industrie. Dis is egter nie moontlik om al die tegnieke toe te pas op nie-metaaltoerusting nie weens die groot verskeidenheid van materiaaltipes. Hierdie artikel bespreek die data wat ingewin is op die risiko-gebaseerde metodologie vir nie-metaaltipeprosestoerusting, en stel

  5. Surface chemical treatment of ultrafine-grained Ti–6Al–7Nb alloy processed by severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, D.P., E-mail: dpedreira@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Prokofiev, E. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Sanches, L.F.R. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil); Polyakova, V. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Valiev, R.Z., E-mail: rzvaliev@mail.rb.ru [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, 12 K. Marx Str., Ufa 450000 (Russian Federation); Botta, W.J.; Junior, A.M.J.; Bolfarini, C. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, km 235, São Carlos 13565-905, SP (Brazil)

    2015-09-15

    Highlights: • Ultrafine-grained titanium alloys is a good choice for biomedical applications. • Acid phosphoric treatment enhances bioactivity of Ti–6Al–7Nb alloy. • Apatite precipitation was increased in ultrafine-grained after surface modification. - Abstract: Ti–6Al–7Nb containing harmless for tissues niobium can be a good choice replacing Ti–6Al–4V for orthopedic implants application. Formation of ultrafine-grained (UFG) structure in metals and alloys by severe plastic deformation (SPD) techniques allows for achieving unique mechanical properties. Using equal channel angular pressing (ECAP) UFG structure in Ti–6Al–7Nb alloy with an average size of grains/subgrains of 200 nm was obtained. This UFG Ti–6Al–7Nb alloy has high mechanical (ultimate tensile strength 1470 MPa) and fatigue properties, suitable for practical application. Additionally, surface modifications of titanium alloys aim induce specific responses on osteoblastic cells after implantation. Chemical surface treatments are simple methods to obtain a bioactive for apatite precipitation surface. Phosphoric acid etching combined or not with alkaline treatment presented bioactivity after seven days soaked in simulated body fluid (SBF) solution.

  6. Study of the Micro-Nonuniformity of the Plastic Deformation of Steel

    Science.gov (United States)

    Chechulin, B. B.

    1957-01-01

    The plastic flow during deformation of real polycrystalline metals has specific characteristics which distinguish the plastic deformation of metals from the deformation of ordinary isotropic bodies. One of these characteristics is the marked micro-nonuniformity of the plastic deformation of metals. P.O. Pashkov demonstrated the presence of a considerable micro-nonuniformity of the plastic deformation of coarse-grained steel wit medium or low carbon content. Analogous results in the case of tension of coarse-grained aluminum were obtained by W. Boas, who paid particular attention to the role of the grain boundaries in plastic flow. The nonuniformit of the plastic deformation in microvolumes was also recorded by T.N. Gudkova and others, on the alloy KhN80T. N.F. Lashko pointed out the nonuniformity of the plastic deformation for a series of pure polycrystalline metals and one-phase alloys. In his later reports, P.O. Pashkov arrives at he conclusion that the nonuniformity of the distribution of the deformation along the individual grains has a significant effect on the strength and plastic characteristics of polycrystalline metals in the process of plastic flow. However, until now there has not existed any systematic investigation of the general rules of the microscopic nonuniformit of plastic deformation even though the real polycrystalline metals are extremely simple with regard to structure. In the present report, an attempt is made to study the micrononuniformity of the flow of polycrystalline metals by the method of statistical analysis of the variation of the frequency diagrams of the nonuniformity of the grains in the process of plastic deformation.

  7. Revealing the micromechanisms behind semi-solid metal deformation with time-resolved X-ray tomography

    OpenAIRE

    Kareh, K. M.; Lee, P. D.; Atwood, R. C.; Connolley, T.; Gourlay, C. M.

    2014-01-01

    The behaviour of granular solid–liquid mixtures is key when deforming a wide range of materials from cornstarch slurries to soils, rock and magma flows. Here we demonstrate that treating semi-solid alloys as a granular fluid is critical to understanding flow behaviour and defect formation during casting. Using synchrotron X-ray tomography, we directly measure the discrete grain response during uniaxial compression. We show that the stress–strain response at 64–93% solid is due to the shear-in...

  8. Low-cycle fatigue and cyclic deformation behavior of Type 16-8-2 weld metal at elevated temperature

    International Nuclear Information System (INIS)

    Raske, D.T.

    1977-01-01

    The low-cycle fatigue behavior of Type 16-8-2 stainless steel ASA weld metal at 593 0 C was investigated, and the results are compared with existing data for Type 316 stainless steel base metal. Tests were conducted under axial strain control and at a constant axial strain rate of 4 x 10 -3 s -1 for continuous cyclic loadings as well as hold times at peak tensile strain. Uniform-gauge specimens were machined longitudinally from the surface and root areas of 25.4-mm-thick welded plate and tested in the as-welded condition. Results indicate that the low-cycle fatigue resistance of this weld metal is somewhat better than that of the base metal for continuous-cycling conditions and significantly better for tension hold-time tests. This is attributed to the fine duplex delta ferrite-austenite microstructure in the weld metal. The initial monotonic tensile properties and the cyclic stress-strain behavior of this material were also determined. Because the cyclic changes in mechanical properties are strain-history dependent, a unique cyclic stress-strain curve does not exist for this material

  9. Research of plasma-electrolyte discharge in the processes of obtaining metallic powders

    Science.gov (United States)

    Kashapov, R. N.; Kashapov, L. N.; Kashapov, N. F.

    2017-11-01

    The use of the plasma electrolyte process has never been considered as a simple, cheap and fast method of obtaining powders used in selective laser melting processes. Therefore, the adaptation of the plasma-electrolyte process to the production of metal powders used in additive production is an urgent task. The paper presents the results of studies of gas discharge parameters between a metal and liquid electrode in the processes of obtaining metallic iron powders. The discharge combustion conditions necessary for the formation of metal powders of micron size are determined. A possible mechanism for the formation of powder particles in a discharge plasma is proposed.

  10. Using coupled micropillar compression and micro-Laue diffraction to investigate deformation mechanisms in a complex metallic alloy Al{sub 13}Co{sub 4}

    Energy Technology Data Exchange (ETDEWEB)

    Bhowmik, Ayan, E-mail: a.bhowmik@ic.ac.uk; Britton, T. Ben; Sernicola, Giorgio; Dye, David [Department of Materials, Imperial College London, Exhibition Road, London SW7 2AZ (United Kingdom); Dolbnya, Igor P. [Diamond Light Source, Didcot, Oxfordshire OX11 0DE (United Kingdom); Jones, Nicholas G.; Walter, Claudia; Clegg, William J. [Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB3 0FS (United Kingdom); Gille, Peter [Crystallographic Section, Department of Earth and Environmental Sciences, Ludwig-Maximilians-Universität München, Munich D-80333 (Germany); Giuliani, Finn [Department of Materials, Imperial College London, Exhibition Road, London SW7 2AZ (United Kingdom); Department of Mechanical Engineering, Imperial College London, London SW7 2AZ (United Kingdom)

    2016-03-14

    In this study, we have used in-situ micro-Laue diffraction combined with micropillar compression of focused ion beam milled Al{sub 13}Co{sub 4} complex metallic alloy to investigate the evolution of deformation in Al{sub 13}Co{sub 4}. Streaking of the Laue spots shows that the onset of plastic flow occurs at stresses as low as 0.8 GPa, although macroscopic yield only becomes apparent at 2 GPa. The measured misorientations, obtained from peak splitting, enable the geometrically necessary dislocation density to be estimated as 1.1 × 10{sup 13 }m{sup −2}.

  11. Influence of van der Waals contact forces on the deformation mechanics of thin flexible membranes assembled from metallic or semiconducting single-wall carbon nanotubes

    Science.gov (United States)

    Hobbie, Erik K.; Harris, John; Iyer, Swathi; Huh, Ji Yeon; Fagan, Jeffrey A.; Hudson, Steven D.; Stafford, Christopher M.

    2011-03-01

    Thin membranes of single-wall carbon nanotubes (SWCNTs) assembled from either metallic or semiconducting SWCNTs are subjected to the compressive strains imposed by a stretched elastic substrate, and the mechanical characteristics of the membranes are inferred from the topography of the wrinkling instability that emerges. By depositing comparable films on quartz, we also use optical (UV-Vis-NIR) absorption spectroscopy to compute the effective London dispersion spectra of the purified materials, and from these we compute the attractive part of the van der Waals potential between nanotubes of identical electronic type as a function of separation and relative orientation. We find significant differences in the strength and shape of the contact potential depending on electronic type, which in turn are evident in the modulus and yield strain measured from the deformation of the films. Supported by the NSF through CMMI-0969155 and the DOE through DE-FG36-08GO88160.

  12. Gas Metal Arc Welding Process Modeling and Prediction of Weld Microstructure in MIL A46100 Armor-Grade Martensitic Steel

    Science.gov (United States)

    Grujicic, M.; Arakere, A.; Ramaswami, S.; Snipes, J. S.; Yavari, R.; Yen, C.-F.; Cheeseman, B. A.; Montgomery, J. S.

    2013-06-01

    A conventional gas metal arc welding (GMAW) butt-joining process has been modeled using a two-way fully coupled, transient, thermal-mechanical finite-element procedure. To achieve two-way thermal-mechanical coupling, the work of plastic deformation resulting from potentially high thermal stresses is allowed to be dissipated in the form of heat, and the mechanical material model of the workpiece and the weld is made temperature dependent. Heat losses from the deposited filler-metal are accounted for by considering conduction to the adjoining workpieces as well as natural convection and radiation to the surroundings. The newly constructed GMAW process model is then applied, in conjunction with the basic material physical-metallurgy, to a prototypical high-hardness armor martensitic steel (MIL A46100). The main outcome of this procedure is the prediction of the spatial distribution of various crystalline phases within the weld and the heat-affected zone regions, as a function of the GMAW process parameters. The newly developed GMAW process model is validated by comparing its predictions with available open-literature experimental and computational data.

  13. Influence of the localized initial plastic deformation on the effective thermomechanical response of metal-matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Roatta, A.; Turner, P.A.; Bertinetti, M.A.; Bolmaro, R.E.

    1999-11-01

    A generalized Eshelby model, allowing interaction among reinforcing particles under a Mori-Tanaka-like scheme, is presented. Different inclusion aspect ratios are studied in the elastic and incipient elastoplastic regime for a model SiC-Al composite. The solution of the field equations is obtained via an explicit algorithm that yields the interaction field in terms of the stress and strain variables. The particles and fibers are taken as purely elastic, and the matrix is regarded as elastic-perfectly plastic. Coefficients of thermal expansion (CTE) are calculated both under the assumption of purely elastic response and at the onset of plastic localized deformation. The simulated stress-strain curves show the influence of interaction stresses on macroscopic yield stress for different inclusion aspect ratios, with no consideration of matrix hardening. The model allows a good simulation of the thermomechanical behavior of composite materials and contributes to the understanding of the elastoplastic transition in stress-strain curves. It can also simply explain some of the most distinctive features of the mechanical behavior of composites. The model presents the possibility of controlling many input variables and geometries and simultaneously considering three-dimensional deformation of interacting inclusion-reinforced materials with low computational effort. Comparisons to experimental CTE and residual stresses are provided.

  14. Modeling deformation processes of salt caverns for gas storage due to fluctuating operation pressures

    Science.gov (United States)

    Böttcher, N.; Nagel, T.; Goerke, U.; Khaledi, K.; Lins, Y.; König, D.; Schanz, T.; Köhn, D.; Attia, S.; Rabbel, W.; Bauer, S.; Kolditz, O.

    2013-12-01

    In the course of the Energy Transition in Germany, the focus of the country's energy sources is shifting from fossil to renewable and sustainable energy carriers. Since renewable energy sources, such as wind and solar power, are subjected to annual, seasonal, and diurnal fluctuations, the development and extension of energy storage capacities is a priority in German R&D programs. Common methods of energy storage are the utilization of subsurface caverns as a reservoir for natural or artificial fuel gases, such as hydrogen, methane, or the storage of compressed air. The construction of caverns in salt rock is inexpensive in comparison to solid rock formations due to the possibility of solution mining. Another advantage of evaporite as a host material is the self-healing capacity of salt rock. Gas caverns are capable of short-term energy storage (hours to days), so the operating pressures inside the caverns are fluctuating periodically with a high number of cycles. This work investigates the influence of fluctuating operation pressures on the stability of the host rock of gas storage caverns utilizing numerical models. Therefore, we developed a coupled Thermo-Hydro-Mechanical (THM) model based on the finite element method utilizing the open-source software platform OpenGeoSys. Our simulations include the thermodynamic behaviour of the gas during the loading/ unloading of the cavern. This provides information on the transient pressure and temperature distribution on the cavern boundary to calculate the deformation of its geometry. Non-linear material models are used for the mechanical analysis, which describe the creep and self-healing behavior of the salt rock under fluctuating loading pressures. In order to identify the necessary material parameters, we perform experimental studies on the mechanical behaviour of salt rock under varying pressure and temperature conditions. Based on the numerical results, we further derive concepts for monitoring THM quantities in the

  15. Hot-rolled Process of Multilayered Composite Metal Plate

    Directory of Open Access Journals (Sweden)

    YU Wei

    2017-02-01

    Full Text Available For multi-layer plate, it is a difficult problem to increase product yield rate and improve bonding interface quality. A high yield hot-rolled method of multilayered plate was proposed. The raw strips and plate were fixed by argon arc welding. The combined billet was put into a metal box and vacuum pumped, and then heated and rolled by multi passes at the temperature of 1000-1200℃. The 67 layered plate with the thickness of 2.5mm was successfully produced. The interfacial microstructures and diffusion behavior were investigated and analyzed by optical microscopy and scan electronic microscopy. The tensile and shear strength were tested,and the shear fractures were analyzed. The results show that the multilayered plate yield rate is more than 90% by two steps billet combination method and rolling process optimization. The good bonding interface quality is obtained, the shear strength of multilayered plate reaches 241 MPa. Nickel interlayer between 9Cr18 and 1Cr17 can not only prevent the diffusion of carbon, but also improve the microstructure characteristics.

  16. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  17. Multiscale processing of loss of metal: a machine learning approach

    Science.gov (United States)

    De Masi, G.; Gentile, M.; Vichi, R.; Bruschi, R.; Gabetta, G.

    2017-07-01

    Corrosion is one of the principal causes of degradation to failure of marine structures. In practice, localized corrosion is the most dangerous mode of attack and can result in serious failures, in particular in marine flowlines and inter-field lines, arousing serious concerns relatively to environmental impact. The progress in time of internal corrosion, the location along the route and across the pipe section, the development pattern and the depth of the loss of metal are a very complex issue: the most important factors are products characteristics, transport conditions over the operating lifespan, process fluid-dynamics, and pipeline geometrical configuration. Understanding which factors among them play the most important role is a key step to develop a model able to predict with enough accuracy the sections more exposed to risk of failure. Some factors play a crucial role at certain spatial scales while other factors at other scales. The Mutual Information Theory, intimately related to the concept of Shannon Entropy in Information theory, has been applied to detect the most important variables at each scale. Finally, the variables emerged from this analysis at each scale have been integrated in a predicting data driven model sensibly improving its performance.

  18. Finite element analyses of tool stresses in metal cutting processes

    Energy Technology Data Exchange (ETDEWEB)

    Kistler, B.L. [Sandia National Labs., Livermore, CA (United States)

    1997-01-01

    In this report, we analytically predict and examine stresses in tool tips used in high speed orthogonal machining operations. Specifically, one analysis was compared to an existing experimental measurement of stresses in a sapphire tool tip cutting 1020 steel at slow speeds. In addition, two analyses were done of a carbide tool tip in a machining process at higher cutting speeds, in order to compare to experimental results produced as part of this study. The metal being cut was simulated using a Sandia developed damage plasticity material model, which allowed the cutting to occur analytically without prespecifying the line of cutting/failure. The latter analyses incorporated temperature effects on the tool tip. Calculated tool forces and peak stresses matched experimental data to within 20%. Stress contours generally agreed between analysis and experiment. This work could be extended to investigate/predict failures in the tool tip, which would be of great interest to machining shops in understanding how to optimize cost/retooling time.

  19. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    Energy Technology Data Exchange (ETDEWEB)

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  20. Understanding Metallic Bonding: Structure, Process and Interaction by Rasch Analysis

    Science.gov (United States)

    Cheng, Maurice M. W.; Oon, Pey-Tee

    2016-01-01

    This paper reports the results of a survey of 3006 Year 10-12 students on their understandings of metallic bonding. The instrument was developed based on Chi's ontological categories of scientific concepts and students' understanding of metallic bonding as reported in the literature. The instrument has two parts. Part one probed into students'…

  1. Electrochemical activity of heavy metal oxides in the process of ...

    Indian Academy of Sciences (India)

    Unknown

    2002-02-02

    Feb 2, 2002 ... Abstract. The influence of heavy metal oxides on the chloride induced corrosion of steel reinforcement in concrete was studied. Significant inhibition and stimulation of chloride induced corrosion have been observed. Basicity and acidity of the relevant metal ions, and their ability to form complexes are ...

  2. Coagulation / flocculation process in the removal of trace metals ...

    African Journals Online (AJOL)

    DR. MIKE HORSFALL

    @JASEM. Since the early 1970s, there has been growing concern over the diverse effects of heavy metals on humans and aquatic ecosystems. Many heavy metals and their compound have been found that are toxic, while some are also subjected to biomagnifications. (Viessman and Hammer, 1993; Gardea – Torresday.

  3. Electrochemical activity of heavy metal oxides in the process of ...

    Indian Academy of Sciences (India)

    Unknown

    2002-02-02

    Feb 2, 2002 ... The influence of heavy metal oxides on the chloride induced corrosion of steel reinforcement in concrete was studied. ... Basicity and acidity of the relevant metal ions, and their ability to form complexes are considered as the main factors of the .... niobium, tantalum, protactinium, and uranium. However,.

  4. Process for continuous production of metallic uranium and uranium alloys

    Science.gov (United States)

    Hayden, Jr., Howard W.; Horton, James A.; Elliott, Guy R. B.

    1995-01-01

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO.sub.3), or any other substantially stable uranium oxide, to form the uranium dioxide (UO.sub.2). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl.sub.4), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation.

  5. Process for continuous production of metallic uranium and uranium alloys

    Science.gov (United States)

    Hayden, H.W. Jr.; Horton, J.A.; Elliott, G.R.B.

    1995-06-06

    A method is described for forming metallic uranium, or a uranium alloy, from uranium oxide in a manner which substantially eliminates the formation of uranium-containing wastes. A source of uranium dioxide is first provided, for example, by reducing uranium trioxide (UO{sub 3}), or any other substantially stable uranium oxide, to form the uranium dioxide (UO{sub 2}). This uranium dioxide is then chlorinated to form uranium tetrachloride (UCl{sub 4}), and the uranium tetrachloride is then reduced to metallic uranium by reacting the uranium chloride with a metal which will form the chloride of the metal. This last step may be carried out in the presence of another metal capable of forming one or more alloys with metallic uranium to thereby lower the melting point of the reduced uranium product. The metal chloride formed during the uranium tetrachloride reduction step may then be reduced in an electrolysis cell to recover and recycle the metal back to the uranium tetrachloride reduction operation and the chlorine gas back to the uranium dioxide chlorination operation. 4 figs.

  6. Effect of Stacking Layup on Spring-back Deformation of Symmetrical Flat Laminate Composites Manufactured through Autoclave Processing

    Science.gov (United States)

    Nasir, M. N. M.; Seman, M. A.; Mezeix, L.; Aminanda, Y.; Rivai, A.; Ali, K. M.

    2017-03-01

    The residual stresses that develop within fibre-reinforced laminate composites during autoclave processing lead to dimensional warpage known as spring-back deformation. A number of experiments have been conducted on flat laminate composites with unidirectional fibre orientation to examine the effects of both the intrinsic and extrinsic parameters on the warpage. This paper extends the study on to the symmetrical layup effect on spring-back for flat laminate composites. Plies stacked at various symmetrical sequences were fabricated to observe the severity of the resulting warpage. Essentially, the experimental results demonstrated that the symmetrical layups reduce the laminate stiffness in its principal direction compared to the unidirectional laminate thus, raising the spring-back warpage with the exception of the [45/-45]S layup due to its quasi-isotropic property.

  7. Characterization and Quantification of Hexavalent Chromium and Other Toxic Metals in the Air of Communities Surrounding Metal Processing Facilities

    Science.gov (United States)

    Pikelnaya, O.; Polidori, A.; Low, J.

    2017-12-01

    Hexavalent chromium [Cr(VI)] and other toxic metals are often emitted during metal forging, cutting, grinding and plating operations. In the South Coast Air Basin (SCAB) many of such operations are conducted by relatively small facilities intertwined within residential communities in the cities of Paramount, Compton, Long Beach and Anaheim. In response to the city of Paramount community members' complaints of "metallic" odors, the South Coast Air Quality Management District (SCAQMD) initiated a local air sampling study for toxic metals, which found elevated Cr(VI) and nickel levels in the community downwind of selected metal processing facilities. SCAQMD worked with these facilities to reduce the emissions from their metal grinding operations, which resulted in substantial reduced nickel levels, but did not reduce Cr(VI) levels. In order to fully understand the source(s) of these emissions, SCAQMD has been deploying portable samplers for Cr(VI) monitoring throughout the city of Paramount since October 2016. During this presentation we will discuss the results of more than a year of Cr(VI) analyses of samplers collected throughout the City of Paramount, as well as data from a continuous metal monitor deployed at one of the sites. We will also discuss options and challenges for expanding of Cr(VI) monitoring to other communities in the SCAB that are adjacent to metal forging and grinding operations; and explore emerging new technologies to address such monitoring challenges.

  8. The limit of grain refinement on equal channel angular deformation

    International Nuclear Information System (INIS)

    Kopylov, V.I.; Chuvil'deev, V.N.

    2004-01-01

    Experimental and theoretical study results on the process of strain-induced grain refinement under severe plastic deformation are described. A generalization is made for experimental results on deformation dispersing of copper, magnesium and aluminium base alloys as well as unalloyed metals. The model is developed which allows calculating the minimal grain size being able to result from equal channel angular pressing. The expressions describing the dependence of the limit of grain refinement on the nature of the material and severe plastic deformation rate and temperature are obtained [ru

  9. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    Energy Technology Data Exchange (ETDEWEB)

    Akiya, T., E-mail: akiya.takahiro@nims.go.jp; Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Liu, J.; Hono, K. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8577 (Japan); Hioki, K.; Hattori, A. [Daido Steel Co., LTD, Nagoya 457-8545 (Japan)

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  10. Process for Making a Noble Metal on Tin Oxide Catalyst

    Science.gov (United States)

    Davis, Patricia; Miller, Irvin; Upchurch, Billy

    2010-01-01

    To produce a noble metal-on-metal oxide catalyst on an inert, high-surface-area support material (that functions as a catalyst at approximately room temperature using chloride-free reagents), for use in a carbon dioxide laser, requires two steps: First, a commercially available, inert, high-surface-area support material (silica spheres) is coated with a thin layer of metal oxide, a monolayer equivalent. Very beneficial results have been obtained using nitric acid as an oxidizing agent because it leaves no residue. It is also helpful if the spheres are first deaerated by boiling in water to allow the entire surface to be coated. A metal, such as tin, is then dissolved in the oxidizing agent/support material mixture to yield, in the case of tin, metastannic acid. Although tin has proven especially beneficial for use in a closed-cycle CO2 laser, in general any metal with two valence states, such as most transition metals and antimony, may be used. The metastannic acid will be adsorbed onto the high-surface-area spheres, coating them. Any excess oxidizing agent is then evaporated, and the resulting metastannic acid-coated spheres are dried and calcined, whereby the metastannic acid becomes tin(IV) oxide. The second step is accomplished by preparing an aqueous mixture of the tin(IV) oxide-coated spheres, and a soluble, chloride-free salt of at least one catalyst metal. The catalyst metal may be selected from the group consisting of platinum, palladium, ruthenium, gold, and rhodium, or other platinum group metals. Extremely beneficial results have been obtained using chloride-free salts of platinum, palladium, or a combination thereof, such as tetraammineplatinum (II) hydroxide ([Pt(NH3)4] (OH)2), or tetraammine palladium nitrate ([Pd(NH3)4](NO3)2).

  11. Life Cycle Inventory analysis of degreasing processes in the metal-processing industry

    Energy Technology Data Exchange (ETDEWEB)

    Finkbeiner, M.; Hoffmann, E.; Kreisel, G. [Friedrich-Schiller-Univ. Jena (Germany). Inst. fuer Technische Chemie

    1995-12-31

    In 1986 degreasing processes in the German metal-processing industry contributed about 70,000 t to the emissions of chlorinated C{sub 1}-C{sub 2}-hydrocarbons (trichloroethane, trichloroethene, tetrachloroethene, dichloromethane). Due to legal requirements these emissions decreased to roughly 18,000 t in 1992. This was achieved by operating modern, closed-chamber plants and substitution of halogenated solvents by aqueous cleansing agents or non-halogenated hydrocarbons. The reduction of toxic emissions and Ozone Depletion Potential (ODP) leads to a shift of environmental impacts towards higher energy consumption, emission of waste water and VOCs with Photochemical Ozone Creation Potential (POCP). A Life Cycle Inventory Analysis was carried out to compare the integral environmental impact of the three main degreasing processes which cover about 90% of the German market. In their study the authors showed the feasibility to apply the established LCI-method for products to processes, though difficulties arise especially in the step of the goal definition, e.g. the definition of the use of the process and the functional unit is not as straightforward as for most products. Purpose, scope, system boundaries, deliberate omissions, process trees and data quality of the study are discussed. The chosen method was applied to representative examples of each process. Data of the LCI are given and a preliminary impact assessment presented.

  12. Metallization of Extruded Briquettes (BREX in Midrex Process

    Directory of Open Access Journals (Sweden)

    Aitber Bizhanov

    2017-07-01

    Full Text Available The results of the full-scale testing of the Extruded Briquettes (BREX as the charge components of the industrial Midrex reactor are discussed. The influence of the type of binder on the degree of metallization of BREX is analyzed. Magnesium sulfate-based binder helps to reach highest metallization degree of BREX. Mineralogical study shows the difference in the iron-silicate phase’s development as well as in the porosity change during metallization depending on the binder used.

  13. Glassy metallic plastics

    Science.gov (United States)

    Li, Jianfu; Wang, Junqiang; Liu, Xiaofeng; Zhao, Kun; Zhang, Bo; Bai, Haiyang; Pan, Mingxiang; Wang, Weihua

    2010-03-01

    This paper reports a class of bulk metallic glass including Ce-, LaCe-, CaLi-, Yb-, and Sr-based metallic glasses, which are regarded as glassy metallic plastics because they combine some unique properties of both plastics and metallic alloys. These glassy metallic plastics have very low glass transition temperature ( T g ˜25°C to 150°C) and low Young’s modulus (˜20 GPa to 35 GPa). Similar to glassy plastics, these metallic plastics show excellent plastic-like deformability on macro-, micro- and even nano-scale in their supercooled liquid range and can be processed, such as elongated, compressed, bent, and imprinted at low temperatures, in hot water for instance. Under ambient conditions, they display such metallic properties as high thermal and electric conductivities and excellent mechanical properties and other unique properties. The metallic plastics have potential applications and are also a model system for studying issues in glass physics.

  14. Effect of Pre-existing Nano Sized Precipitates on Microstructure and Mechanical Property of Al-0.2wt% Sc Highly Deformed by ARB Process

    Directory of Open Access Journals (Sweden)

    Ehsan Borhani

    2014-06-01

    Full Text Available The effect of pre-existing nano sized precipitates on the mechanisms and rate of grain refinement has been investigated during the severe plastic deformation. A binary Al–0.2Sc alloy, containing coherent Al3Sc particles, of 3.62 nm in diameter has been deformed by accumulative roll bonding up to 10 cycles. The resulting deformed structures were quantitatively analyzed using electron backscattered diffraction and transmission electron microscope techniques, and the results have been compared to those obtained from a solution treated Al–0.2Sc alloy, deformed up to same accumulative roll bonding cycles. The fraction of high-angle grain boundaries and grain size in all materials was increased and decreased gradually with increasing equivalent strain, respectively. However, the Aged-ARB alloy had relatively higher fraction of high-angle grain boundaries and smaller grain size than those of ST-ARB specimens at the same accumulative roll bonding cycles. It was found in an Al-0.2%Sc alloy that starting microstructures significantly affect the formation of ultrafine grains during severe plastic deformation. It was shown that the small Al3Sc precipitates are more effective on microstructural evolution during accumulative roll bonding process. Existence of fine precipitates in the starting material greatly accelerated the microstructure refinement. In this regards some unique phenomena, including softening during severe plastic deformation and dissolution of pre-existing Al3Sc, were observed.

  15. Metals recovery of spent household batteries using a hydrometallurgical process

    International Nuclear Information System (INIS)

    Souza, K.P.; Tenorio, J.A.S.

    2010-01-01

    The objective of the work is to study a method for metals recovery from a sample composed by a mixture of the main types of spent household batteries. Segregation of the main metals is investigated using a treatment route consisting of the following steps: manual identified and dismantling, grinding, electric furnace reduction, acid leaching and selective precipitation with sodium hydroxide with and without hydrogen peroxide. Before and after precipitations the solutions had been analyzed by Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP/OES) and the precipitated analyzed by Scanning Electron Microscopy (SEM) with Spectrometry of Energy Dispersion Spectroscopy (EDS). The results had indicated that the great majority of metals had been precipitated in pHs studied, also had co-precipitation or simultaneous precipitation of metals in some pHs. (author)

  16. Electronic Relaxation Processes of Transition Metal Atoms in Helium Nanodroplets

    Science.gov (United States)

    Kautsch, Andreas; Lindebner, Friedrich; Koch, Markus; Ernst, Wolfgang E.

    2014-06-01

    Spectroscopy of doped superfluid helium nanodroplets (He_N) gives information about the influence of this cold, chemically inert, and least interacting matrix environment on the excitation and relaxation dynamics of dopant atoms and molecules. We present the results from laser induced fluorescence (LIF), photoionization (PI), and mass spectroscopy of Cr and Cu doped He_N. From these results, we can draw a comprehensive picture of the complex behavior of such transition metal atoms in He_N upon photo-excitation. The strong Cr and Cu ground state transitions show an excitation blueshift and broadening with respect to the bare atom transitions which can be taken as indication for the solvation inside the droplet. From the originally excited states the atoms relax to energetically lower states and are ejected from the He_N. The relaxation processes include bare atom spin-forbidden transitions, which clearly bears the signature of the He_N influence. Two-color resonant two-photon ionization (2CR2PI) also shows the formation of bare atoms and small Cr-He_n and Cu-He_n clusters in their ground and metastable states ^c. Currently, Cr dimer excitation studies are in progress and a brief outlook on the available results will be given. C. Callegari and W. E. Ernst, Helium Droplets as Nanocryostats for Molecular Spectroscopy - from the Vacuum Ultraviolet to the Microwave Regime, in Handbook of High-Resolution Spectroscopy, eds. M. Quack and F. Merkt, John Wiley & Sons, Chichester, 2011. A. Kautsch, M. Koch, and W. E. Ernst, J. Phys. Chem. A, 117 (2013) 9621-9625, DOI: 10.1021/jp312336m F. Lindebner, A. Kautsch, M. Koch, and W. E. Ernst, Int. J. Mass Spectrom. (2014) in press, DOI: 10.1016/j.ijms.2013.12.022 M. Koch, A. Kautsch, F. Lackner, and W. E. Ernst, submitted to J. Phys. Chem. A

  17. Fatigue crack propagation in UFG Ti grade 4 processed by severe plastic deformation

    Czech Academy of Sciences Publication Activity Database

    Fintová, Stanislava; Arzaghi, M.; Kuběna, Ivo; Kunz, Ludvík; Sarrazin-Baudoux, C.

    2017-01-01

    Roč. 98, MAY (2017), s. 187-194 ISSN 0142-1123 R&D Projects: GA MŠk(CZ) LQ1601; GA MŠk LM2015069 Institutional support: RVO:68081723 Keywords : Titanium * Fatigue * Crack growth * Crack closure * Equal channel angular processing Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.899, year: 2016 http://www.sciencedirect.com/science/article/pii/S014211231730035X

  18. PROCESS FOR THE PREPARATION OF ALLOY NANOPARTICLES COMPRISING A NOBLE AND A NON-NOBLE METAL

    DEFF Research Database (Denmark)

    2017-01-01

    The present invention concerns a chemical process for preparing nanoparticles of an alloy comprising both a noble metal, such as platinum, and a non-noble transition or lanthanide metal, such as yttrium, gadolinium or terbium. The process is carried out by reduction with hydrogen and removal...

  19. INTEGRATED BIOREACTOR SYSTEM FOR THE TREATMENT OF CYANIDE, METALS AND NITRATES IN MINE PROCESS WATER

    Science.gov (United States)

    An innovative biological process is described for the tratment of cyanide-, metals- and nitrate-contaminated mine process water. The technology was tested for its ability to detoxify cyanide and nitrate and to immobilize metals in wastewater from agitation cyanide leaching. A pil...

  20. Metal working and dislocation structures

    DEFF Research Database (Denmark)

    Hansen, Niels

    2007-01-01

    Microstructural observations are presented for different metals deformed from low to high strain by both traditional and new metal working processes. It is shown that deformation induced dislocation structures can be interpreted and analyzed within a common framework of grain subdivision on a finer...... and finer scale down to the nanometer dimension, which can be reached at ultrahigh strains. It is demonstrated that classical materials science and engineering principles apply from the largest to the smallest structural scale but also that new and unexpected structures and properties characterize metals...

  1. Process for the displacement of cyanide ions from metal-cyanide complexes

    Science.gov (United States)

    Smith, Barbara F.; Robinson, Thomas W.

    1997-01-01

    The present invention relates to water-soluble polymers and the use of such water-soluble polymers in a process for the displacement of the cyanide ions from the metal ions within metal-cyanide complexes. The process waste streams can include metal-cyanide containing electroplating waste streams, mining leach waste streams, mineral processing waste streams, and related metal-cyanide containing waste streams. The metal ions of interest are metals that give very strong complexes with cyanide, mostly iron, nickel, and copper. The physical separation of the water-soluble polymer-metal complex from the cyanide ions can be accomplished through the use of ultrafiltration. Once the metal-cyanide complex is disrupted, the freed cyanide ions can be recovered for reuse or destroyed using available oxidative processes rendering the cyanide nonhazardous. The metal ions are released from the polymer, using dilute acid, metal ion oxidation state adjustment, or competing chelating agents, and collected and recovered or disposed of by appropriate waste management techniques. The water-soluble polymer can then be recycled. Preferred water-soluble polymers include polyethyleneimine and polyethyleneimine having a catechol or hydroxamate group.

  2. Modelling, screening, and solving of optimisation problems: Application to industrial metal forming processes

    NARCIS (Netherlands)

    Bonte, M.H.A.; van den Boogaard, Antonius H.; Veldman, E.

    2007-01-01

    Coupling Finite Element (FEM) simulations to mathematical optimisation techniques provides a high potential to improve industrial metal forming processes. In order to optimise these processes, all kind of optimisation problems need to be mathematically modelled and subsequently solved using an

  3. Modeling Coupled Processes for Multiphase Fluid Flow in Mechanically Deforming Faults

    Science.gov (United States)

    McKenna, S. A.; Pike, D. Q.

    2011-12-01

    Modeling of coupled hydrological-mechanical processes in fault zones is critical for understanding the long-term behavior of fluids within the shallow crust. Here we utilize a previously developed cellular-automata (CA) model to define the evolution of permeability within a 2-D fault zone under compressive stress. At each time step, the CA model calculates the increase in fluid pressure within the fault at every grid cell. Pressure surpassing a critical threshold (e.g., lithostatic stress) causes a rupture in that cell, and pressure is then redistributed across the neighboring cells. The rupture can cascade through the spatial domain and continue across multiple time steps. Stress continues to increase and the size and location of rupture events are recorded until a percolating backbone of ruptured cells exists across the fault. Previous applications of this model consider uncorrelated random fields for the compressibility of the fault material. The prior focus on uncorrelated property fields is consistent with development of a number of statistical physics models including percolation processes and fracture propagation. However, geologic materials typically express spatial correlation and this can have a significant impact on the results of the pressure and permeability distributions. We model correlation of the fault material compressibility as a multiGaussian random field with a correlation length defined as the full-width at half maximum (FWHM) of the kernel used to create the field. The FWHM is varied from contract DE-AC04-94AL85000

  4. Release characteristics of alkali and alkaline earth metallic species during biomass pyrolysis and steam gasification process.

    Science.gov (United States)

    Long, Jiang; Song, Hu; Jun, Xiang; Sheng, Su; Lun-Shi, Sun; Kai, Xu; Yao, Yao

    2012-07-01

    Investigating the release characteristics of alkali and alkaline earth metallic species (AAEMs) is of potential interest because of AAEM's possible useful service as catalysts in biomass thermal conversion. In this study, three kinds of typical Chinese biomass were selected to pyrolyse and their chars were subsequently steam gasified in a designed quartz fixed-bed reactor to investigate the release characteristics of alkali and alkaline earth metallic species (AAEMs). The results indicate that 53-76% of alkali metal and 27-40% of alkaline earth metal release in pyrolysis process, as well as 12-34% of alkali metal and 12-16% of alkaline earth metal evaporate in char gasification process, and temperature is not the only factor to impact AAEMs emission. The releasing characteristics of AAEMs during pyrolysis and char gasification process of three kinds of biomass were discussed in this paper. Copyright © 2012 Elsevier Ltd. All rights reserved.

  5. Uptake of heavy metals by Typha capensis from wetland sites polluted by effluent from mineral processing plants: implications of metal-metal interactions.

    Science.gov (United States)

    Zaranyika, M F; Nyati, W

    2017-10-01

    The aim of the present work was to demonstrate the existence of metal-metal interactions in plants and their implications for the absorption of toxic elements like Cr. Typha capensis , a good accumulator of heavy metals, was chosen for the study. Levels of Fe, Cr, Ni, Cd, Pb, Cu and Zn were determined in the soil and roots, rhizomes, stems and leaves of T. capensis from three Sites A, B and C polluted by effluent from a chrome ore processing plant, a gold ore processing plant, and a nickel ore processing plant, respectively. The levels of Cr were extremely high at Site A at 5415 and 786-16,047 μg g -1 dry weight in the soil and the plant, respectively, while the levels of Ni were high at Site C at 176 and 24-891 μg g -1 in the soil and the plant, respectively. The levels of Fe were high at all three sites at 2502-7500 and 906-13,833 μg g -1 in the soil and plant, respectively. For the rest of the metals, levels were modest at 8.5-148 and 2-264 μg g -1 in the soil and plant, respectively. Pearson's correlation analysis confirmed mutual synergistic metal-metal interactions in the uptake of Zn, Cu, Co, Ni, Fe, and Cr, which are attributed to the similarity in the radii and coordination geometry of the cations of these elements. The implications of such metal-metal interactions (or effects of one metal on the behaviour of another) on the uptake of Cr, a toxic element, and possible Cr detoxification mechanism within the plant, are discussed.

  6. Metal forming and lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    2000-01-01

    Lubrication is essential in most metal forming processes. The lubricant film has two basic functions, [1]: i. to separate the work piece and tool surfaces and ii. to cool the workpiece and the tool. Separation of the two surfaces implies lower friction facilitating deformation and lowering the tool...

  7. Studies on the finite element simulation in sheet metal stamping processes

    Science.gov (United States)

    Huang, Ying

    The sheet metal stamping process plays an important role in modern industry. With the ever-increasing demand for shape complexity, product quality and new materials, the traditional trial and error method for setting up a sheet metal stamping process is no longer efficient. As a result, the Finite Element Modeling (FEM) method has now been widely used. From a physical point of view, the formability and the quality of a product are influenced by several factors. The design of the product in the initial stage and the motion of the press during the production stage are two of these crucial factors. This thesis focuses on the numerical simulation for these two factors using FEM. Currently, there are a number of commercial FEM software systems available in the market. These software systems are based on an incremental FEM process that models the sheet metal stamping process in small incremental steps. Even though the incremental FEM is accurate, it is not suitable for the initial conceptual design for its needing of detailed design parameters and enormous calculation times. As a result, another type of FEM, called the inverse FEM method or one-step FEM method, has been proposed. While it is less accurate than that of the incremental method, this method requires much less computation and hence, has a great potential. However, it also faces a number of unsolved problems, which limits its application. This motivates the presented research. After the review of the basic theory of the inverse method, a new modified arc-length search method is proposed to find better initial solution. The methods to deal with the vertical walls are also discussed and presented. Then, a generalized multi-step inverse FEM method is proposed. It solves two key obstacles: the first one is to determine the initial solution of the intermediate three-dimensional configurations and the other is to control the movement of nodes so they could only slide on constraint surfaces during the search by

  8. Documenting feedbacks between surface processes and structural deformation in East Timor using stream profile and drainage network analysis

    Science.gov (United States)

    Tate, G. W.; Willett, S.; McQuarrie, N.; Goren, L.; Fox, M.

    2013-12-01

    locations of thrust ramps and subsurface duplexing. Furthermore, spatially varying modern surface uplift rates constrained using chi correspond well to the locations of subsurface thrust ramps, abrupt changes in exhumation rate quantified with apatite (U-Th)/He data, and orographically-controlled precipitation gradients. Using these varied datasets we can document both responses of surface processes to structural controls and responses of structural deformation to surface influences. In some cases subsurface deformation has driven rapid surface uplift and has forced river re-organization, while in other cases thrust ramps and subsurface duplexing have remained active in a fixed position for several million years as a response to climate and surface processes. These river profiles, therefore, provide new constraints on surface uplift in regions where previously only information on exhumation was available, allowing us to better document the links between tectonics, climate and surface processes.

  9. The Role of Deformation and Microchemistry in the Corrosion Processes of Type 304 Stainless Steel in Simulated Pressurized Water Reactor Environments

    Science.gov (United States)

    Fisher, Kevin B.

    Degradation of structural components in nuclear environments is a limiting factor in the lifetime of nuclear power plants. Despite decades of research on the topic, there are still aspects of the degradation phenomena that are not well understood, leading to premature failure of components that can be both expensive to repair and potentially dangerous. The current work addresses the role of material deformation on the corrosion phenomena of 304 SS in a simulated nuclear reactor environment by studying the relationship of the material microstructure and microchemistry with the resulting corrosion products using a multiscale analysis approach. The general corrosion phenomenon was studied in relation to the surface deformation of the material, and it was determined that surface deformation not only increases the rate of oxidation, but also has a pronounced impact on the microchemical structure of the oxide film when compared to undeformed material. These findings were applied to understanding the role of deformation in the more complex corrosion phenomena of stress corrosion cracking (SCC) and corrosion fatigue cracking (CFC). In SCC experiments, material deformation in the form of cold work played a synergistic role with unique microchemical features of the materials studied to promote the cracking process under certain environmental and material heat treatment conditions. Despite the fact that the materials studied were low carbon heats of 304L SS thought to be immune to the sensitization and therefore resistant to SCC, elevated boron and delta ferrites in the material were implicated in the SCC susceptibility after heat treatment. On the other hand, low levels of residual deformation played only a minor role in the corrosion processes occurring during CFC experiments over a wide range of rise times. Instead, deformation was suspected to play a larger role in the mechanical cracking response of the material. By studying multiple corrosion processes of 304 SS a

  10. Effects of the Manufacturing Process on the Reliability of the Multilayer Structure in MetalMUMPs Actuators: Residual Stresses and Variation of Design Parameters

    Directory of Open Access Journals (Sweden)

    Jianbin Guo

    2017-11-01

    Full Text Available Potential problems induced by the multilayered manufacturing process pose a serious threat to the long-term reliability of MEMSCAP® actuators under in-service thermal cycling. Damage would initiate and propagate in different material layers because of a large mismatch of their thermal expansions. In this research, residual stresses and variations of design parameters induced by metal multi-user micro electromechanical system processes (MetalMUMPs were examined to evaluate their effects on the thermal fatigue lifetime of the multilayer structure and, thus, to improve MEMSCAP® design. Since testing in such micro internal structure is difficult to conduct and traditional testing schemes are destructive, a numerical subdomain method based on a finite element technique was employed. Thermomechanical deformation from metal to insulator layers under in-service temperature cycling (obtained from the multiphysics model of the entire actuator, which was validated by experimental and specified analytical solutions was accurately estimated to define failures with a significant efficiency and feasibility. Simulation results showed that critical failure modes included interface delamination, plastic deformation, micro cracking, and thermal fatigue, similarly to what was concluded in the MEMSCAP® technical report.

  11. Impact of roll compaction design, process parameters, and material deformation behaviour on ribbon relative density.

    Science.gov (United States)

    Csordas, Kitti; Wiedey, Raphael; Kleinebudde, Peter

    2018-03-16

    Ribbons from microcrystalline cellulose (MCC), mannitol, and their 50:50% mixture were produced using the roll compactors AlexanderWerk BT120, Hosokawa Alpine Pharmapaktor C250, L.B. Bohle BRC 25, and Gerteis Mini-Pactor in the frame of multilevel full factorial experimental plans. The specific compaction force (SCF)/hydraulic pressure (HP), gap width (GW), roll speed, and fraction of MCC were analyzed as quantitative factors, whereas the roll surface and sealing system were examined as qualitative factors. Ribbon relative density was investigated as response of the models. The SCF/HP is found to be the most significant factor in each model. A significant inverse effect of the GW is obtained in the models of AlexanderWerk BT120, Pharmapaktor C250, and BRC 25 roll compactors, using smooth rolls. The principle of the establishment of a conversion factor (c f ) is introduced based on the obtained data sets of AlexanderWerk BT120 and Mini-Pactor. This can facilitate the transfer of a roll compaction process between different types of roll compactors.

  12. Dynamic Recrystallization Behavior of AISI 422 Stainless Steel During Hot Deformation Processes

    Science.gov (United States)

    Ahmadabadi, R. Mohammadi; Naderi, M.; Mohandesi, J. Aghazadeh; Cabrera, Jose Maria

    2018-02-01

    In this work, hot compression tests were performed to investigate the dynamic recrystallization (DRX) process of a martensitic stainless steel (AISI 422) at temperatures of 950, 1000, 1050, 1100 and 1150 °C and strain rates of 0.01, 0.1 and 1 s-1. The dependency of strain-hardening rate on flow stress was used to estimate the critical stress for the onset of DRX. Accordingly, the critical stress to peak stress ratio was calculated as 0.84. Moreover, the effect of true strain was examined by fitting stress values to an Arrhenius type constitutive equation, and then considering material constants as a function of strain by using a third-order polynomial equation. Finally, two constitutive models were used to investigate the competency of the strain-dependent constitutive equations to predict the flow stress curves of the studied steel. It was concluded that one model offers better precision on the flow stress values after the peak stress, while the other model gives more accurate results before the peak stress.

  13. Characterization of microstructure and mechanical property of pure titanium with different Fe addition processed by severe plastic deformation and subsequent annealing

    Science.gov (United States)

    Deng, Guanyu; Bhattacharjee, Tilak; Chong, Yan; Zheng, Ruixiao; Bai, Yu; Shibata, Akinobu; Tsuji, Nobuhiro

    2017-05-01

    Titanium and Ti-alloys are widely used in the marine, aerospace, and biomedical industries due to their high strength to weight ratio, excellent corrosion resistance, and biocompatibility. Increasing the strength level of pure Ti via grain refinement without a considerable decrease in ductility is an attractive approach. Fabrication of nanostructured or ultrafine grained (UFG) metals using severe plastic deformation (SPD) techniques has attracted a lot of interest in the last two decades. The main purpose of the present study is to explore the influence of Fe addition in grain refinement in pure Ti. As-cast pure Ti with two different levels of Fe was firstly deformed by high pressure torsion (HPT) up to 10 rotations at room temperature, and then annealed in a vacuum at a temperature of 500 °C for half an hour. Detailed microstructures were characterized by transmission electron microscopy (TEM) and electron backscatter diffraction (EBSD), and mechanical property was examined by microhardness test.

  14. Tectonic origin and deformation process of the Mayer Kangri medium-high pressure metamorphic dome in Central Qiangtang of Tibet

    Science.gov (United States)

    Wang, Y.; Liang, X.

    2016-12-01

    The metamorphic characteristics, deformation process, geochronology of the medium-high pressure metamorphic rocks in blueschist bearing Central Qiangtang Metamorphic belt (CQMB) of Tibet were less well constrained. It is, however, commonly assumed that these rock slices in the margin also contain important implications on the evolution of the entire metamorphic belt. The well-exposed Mayer Kangri medium-high pressure metamorphic dome in north flank of the CQMB provides an unique opportunity to investigate the outer part of the CQMB, which could facilitate the study on the subduction-exhumation-post orogenic scenarios of the Triassic accretionary orogeny in Central Qiangtang. Field structural analyses indicate the Mayer Kangri metamorphic dome are bounded by low-angle normal faults (LANF) within the hanging wall of low-green schist facies mélange. It majorly consists of epidote-amphibolites, quartz-phengite schist, epidote-albite schist. The outcrop and micro structural observations of footwall metamorphic rocks show an open anticline with multiple foliation replacement, which largely differentiate themselves from the dextral strike-slip shearing of the hanging wall. Well-zoned amphiboles were found within the epidote-amphibolite after micro-structural observations and electron probe microanalyses (EPMA), which indicate that the amphibole zonation demonstrates a Hastingsite core, a Ferro-actinolite mantle and a Ferro-winchite rim in most cases. The mean temperature and pressure estimates of the zoned amphibolites change from 544 °, 0.98Gpa in the core, to 426°, 0.34Gpa in the mantle, and to ca.364° and 0.70 GPa in the rim. The detailed analyses on the stepwise-heating Ar-Ar results of the zoned amphiboles provide good constrains on the episodic deformation process of the CQMB. For Hast-cores, we obtained near plateau ages of 242.4-241.2 Ma, indicating the onset of the oceanic subduction is earlier than the Anisian stage of Middle Triassic. The subsequent

  15. Influence of the relative deformation rate on tube processing by ultrasonic vibration drawing

    Directory of Open Access Journals (Sweden)

    Susan, M.

    2004-04-01

    Full Text Available After a brief review of the "friction reversion mechanism" during ultrasonic vibration drawing of tubes (UVD, the paper introduces a method to determine the drawing force based on the theorem of total consumed power, in the case of tube processing. The experiments performed on tubes made from 10TiNiCr180 (AISI321 austenitic stainless steel confirm the superiority of UVD technology regarding the diminution of the drawing force, the increase of the plasticity and the improvement of the safety coefficient, tendencies that are enhanced with the decrease of the relative drawing rate. The best results were obtained for the relative drawing rate of 0.12 for which the drawing force decreased with 33 %, plasticity increased with 9 % and safety coefficient with 22 %, as compared to CT.

    Después de un breve resumen del mecanismo de reversión de la fricción al estirado por vibraciones ultrasonoras (EVU, el trabajo propone un método para calcular la fuerza de estirado en base al teorema de la potencia total consumida, en el caso particular de la elaboración de tubos. Los experimentos realizados con tubos de acero inoxidable austenítico 10TiNiCr180 (AISI321 demuestran la superioridad de la tecnología EVU sobre la tecnología clásica (TC, en lo concerniente a la reducción de la fuerza de estirado, el incremento de la plasticidad y la mejora del coeficiente de seguridad, tendencias que se acentúan al diminuirse la velocidad relativa de estirado. Los mejores resultados se han obtenido en el caso de la velocidad relativa de 0,12, para la cual la fuerza de estirado se redujo, aproximadamente, un 33 %; la plasticidad se incrementó en el 9 %; y el coeficiente de seguridad aumentó un 22 % frente a la TC.

  16. Numerical Modeling of Fiber-Reinforced Metal Matrix Composite Processing by the Liquid Route: Literature Contribution

    Science.gov (United States)

    Lacoste, Eric; Arvieu, Corinne; Mantaux, Olivier

    2018-01-01

    One of the technologies used to produce metal matrix composites (MMCs) is liquid route processing. One solution is to inject a liquid metal under pressure or at constant rate through a fibrous preform. This foundry technique overcomes the problem of the wettability of ceramic fibers by liquid metal. The liquid route can also be used to produce semiproducts by coating a filament with a molten metal. These processes involve physical phenomena combined with mass and heat transfer and phase change. The phase change phenomena related to solidification and also to the melting of the metal during the process notably result in modifications to the permeability of porous media, in gaps in impregnation, in the appearance of defects (porosities), and in segregation in the final product. In this article, we provide a state-of-the-art review of numerical models and simulation developed to study these physical phenomena involved in MMC processing by the liquid route.

  17. Numerical Modeling of Fiber-Reinforced Metal Matrix Composite Processing by the Liquid Route: Literature Contribution

    Science.gov (United States)

    Lacoste, Eric; Arvieu, Corinne; Mantaux, Olivier

    2018-04-01

    One of the technologies used to produce metal matrix composites (MMCs) is liquid route processing. One solution is to inject a liquid metal under pressure or at constant rate through a fibrous preform. This foundry technique overcomes the problem of the wettability of ceramic fibers by liquid metal. The liquid route can also be used to produce semiproducts by coating a filament with a molten metal. These processes involve physical phenomena combined with mass and heat transfer and phase change. The phase change phenomena related to solidification and also to the melting of the metal during the process notably result in modifications to the permeability of porous media, in gaps in impregnation, in the appearance of defects (porosities), and in segregation in the final product. In this article, we provide a state-of-the-art review of numerical models and simulation developed to study these physical phenomena involved in MMC processing by the liquid route.

  18. Process development study on production of uranium metal from monazite sourced crude uranium tetra-fluoride

    International Nuclear Information System (INIS)

    Chowdhury, S; Satpati, S.K.; Hareendran, K.N.; Roy, S.B.

    2014-01-01

    Development of an economic process for recovery, process flow sheet development, purification and further conversion to nuclear grade uranium metal from the crude UF 4 has been a technological challenge and the present paper, discusses the same.The developed flow-sheet is a combination of hydrometallurgical and pyrometallurgical processes. Crude UF 4 is converted to uranium di-oxide (UO 2 ) by chemical conversion route and UO 2 produced is made fluoride-free by repeated repulping, followed by solid liquid separation. Uranium di-oxide is then purified by two stages of dissolution and suitable solvent extraction methods to get uranium nitrate pure solution (UNPS). UNPS is then precipitated with air diluted ammonia in a leak tight stirred vessel under controlled operational conditions to obtain ammonium di-uranate (ADU). The ADU is then calcined and reduced to produce metal grade UO 2 followed by hydro-fluorination using anhydrous hydrofluoric acid to obtain metal grade UF 4 with ammonium oxalate insoluble (AOI) content of 4 is essential for critical upstream conversion process. Nuclear grade uranium metal ingot is finally produced by metallothermic reduction process at 650℃ in a closed vessel, called bomb reactor. In the process, metal-slag separation plays an important role for attaining metal purity as well as process yield. Technological as well economic feasibility of indigenously developed process for large scale production of uranium metal from the crude UF 4 has been established in Bhabha Atomic Research Centre (BARC), India

  19. Mountain building processes in intraplate, intracontinental oblique deformation belts: Lessons from the Gobi Altai, Mongolia

    Science.gov (United States)

    Cunningham, D.

    2012-04-01

    The Gobi Altai is an intraplate, intracontinental transpressional orogen in southern Mongolia that formed in the Late Cenozoic as a distant response to the Indo-Eurasia collision. The modern range formed within crust constructed by successive terrane accretion and ocean suturing events and widespread granite plutonism throughout the Palaeozoic. Modern reactivation of the Gobi Altai crust and the kinematics of Quaternary faults are fundamentally controlled by Palaeozoic basement structural trends, the location of rigid Precambrian blocks, orientation of SHmax and possible thermal weakening of the lower crust due to an extensive history of Mesozoic-Cenozoic basaltic volcanism in the region, and the presence of thermally elevated asthenosphere under the Hangay Dome to the north. Modern mountain building processes in the Gobi Altai typically involve reactivation of NW-striking basement structures in thrust mode and development of linking E-W left-lateral strike-slip faults which crosscut basement structures within an overall left-lateral transpressional regime. Restraining bends, other transpressional ridges and thrusted basement blocks are the main range type, but are discontinuously distributed and separated by internally drained basins filling with modern alluvial deposits. Unlike a contractional thrust belt, there is no orogenic foreland or hinterland, and thrusts are both NE and SW directed with no evidence for a basal decollement. Normal faults related to widespread Cretaceous rifting in the region are locally thrust reactivated in the NE Gobi Altai, but elsewhere appear to be unfavourably oriented for Late Cenozoic reactivation despite widespread topographic inversion of Cretaceous basin sequences. The diffuse historical seismicity in the region coupled with a complex system of interacting faults showing evidence for Quaternary movements, suggests that faults may be dormant for long periods and then reactivate. Large earthquakes may be episodic and spatially

  20. Electrochemical activity of heavy metal oxides in the process of ...

    Indian Academy of Sciences (India)

    Alloys and Steels Volume 25 Issue 5 October 2002 pp 371-373 ... The influence of heavy metal oxides on the chloride induced corrosion of steel reinforcement in concrete was studied. ... Institute of Construction and Architecture of the Slovak Academy of Sciences, Dúbravská cesta 9, 842 20 Bratislava, Slovak Republic ...

  1. Trace metals transfer during vine cultivation and winemaking processes

    Czech Academy of Sciences Publication Activity Database

    Vystavna, Yuliya; Zaichenko, L.; Klimenko, N.; Rätsep, R.

    2017-01-01

    Roč. 97, č. 13 (2017), s. 4520-4525 ISSN 0022-5142 Institutional support: RVO:60077344 Keywords : white wine * Chardonnay * Vitis * Ukraine * vineyard * trace metals Subject RIV: DJ - Water Pollution ; Quality OBOR OECD: Environmental sciences (social aspects to be 5.7) Impact factor: 2.463, year: 2016

  2. Single-photon imaging in complementary metal oxide semiconductor processes

    NARCIS (Netherlands)

    Charbon, E.

    2014-01-01

    This paper describes the basics of single-photon counting in complementary metal oxide semiconductors, through single-photon avalanche diodes (SPADs), and the making of miniaturized pixels with photon-counting capability based on SPADs. Some applications, which may take advantage of SPAD image

  3. Nucleation and thickening of shear bands in nano-scale twin/matrix lamellae of a Cu-Al alloy processed by dynamic plastic deformation

    DEFF Research Database (Denmark)

    Hong, C.S.; Tao, N.R.; Huang, Xiaoxu

    2010-01-01

    Microstructural evolution associated with the shear banding in nano-scale twin/matrix (T/M) lamellae of a Cu–Al alloy processed by means of dynamic plastic deformation was investigated using transmission electron microscopy (TEM) and high-resolution TEM. The development of a shear band was found...

  4. Physical removal of metallic carbon nanotubes from nanotube network devices using a thermal and fluidic process

    International Nuclear Information System (INIS)

    Ford, Alexandra C; Shaughnessy, Michael; Wong, Bryan M; Kane, Alexander A; Krafcik, Karen L; Léonard, François; Kuznetsov, Oleksandr V; Billups, W Edward; Hauge, Robert H

    2013-01-01

    Electronic and optoelectronic devices based on thin films of carbon nanotubes are currently limited by the presence of metallic nanotubes. Here we present a novel approach based on nanotube alkyl functionalization to physically remove the metallic nanotubes from such network devices. The process relies on preferential thermal desorption of the alkyls from the semiconducting nanotubes and the subsequent dissolution and selective removal of the metallic nanotubes in chloroform. The approach is versatile and is applied to devices post-fabrication. (paper)

  5. Review on Sintering Process of WC-Co Cemented Carbide in Metal Injection Molding Technology

    Science.gov (United States)

    Prathabrao, M.; Amin, Sri Yulis M.; Ibrahim, M. H. I.

    2017-01-01

    The objective of this paper is to give an overview on sintering process of WC-Co cemented carbides in metal injection molding technology. Metal injection molding is an advanced and promising technology in producing cemented nanostructured carbides. Cemented tungsten carbide (WC-Co) hard metal is known for its high hardness and wear resistance in various applications. Moreover, areas include fine grained materials, alternative binders, and alternative sintering techniques has been discussed in this paper.

  6. PENGARUH KONTAMINASI LOGAM BERAT TERHADAP KECACATAN LARVA (Dicrotendipes simpsoni (DIPTERA: CHIRONOMIDAE: STUDI KASUS DI WADUK SAGULING JAWA BARAT (Effects of Heavy Metals On Dicrotendipes Simpsoni Larvae Deformities Diptera: Chironomidae: A Case Study

    Directory of Open Access Journals (Sweden)

    Yoyok Sudarsono

    2006-03-01

    Full Text Available ABSTRAK Penggunaan kecacatan morfologi bagian mulut dan antena pada larva Chironomidae telah lama dikethui sensitif dalam mendeteksi adanya stress yang disebabkan oleh kontaminasi bahan polutan yang ada di sedimen maupun terlaurt dalam air. Penelitian ini bertujuan untuk mengkaji tingkat kecacatan Chiromedae yang terjadi pada spesies Dicrotendipes simpsoni yang dikaitkan dengan kontaminasilogam berat pada air permukaan di Waduk Saguling. Untuk memperolteh hewan tersebut dari lapangan, maka digunakan subtrat buatan melayang sebagai trap yang direndam pada air di kedalaman 2m pada sentra-sentra perikanan jaring apung (St. Batujajar, Ciminyak, Dam. Hasil analisis kecacatan pada spesies Dicrotendipes simpsoni menunjukkan frekwensi kecactan total secara umum paling banyak dijumpai pada St. Batujajar (95,56% diikuti Dam (82,2%, dan Ciminyak (68,89%. Hasil analisis multivariat dengan PCA dan korelasi sederhana Pearson-product moment menunjukkan adanya kecenderungan dari logam Cr menyebabkan peningkatan frekuensi kecacatan antena secara signifikan (r=0,7099, p=0,032, dan frekwensi cacat total berkorelasi signifikan dengan kontaminasi logam Pb (r=7055, p=0,034. Logam Cu cenderung mencirikan tipe kecacatan pada pecten ephipharyngis (r=0,6131, walaupun tidak signifikan pada level 95%. Adanya respon kecacatan bagian mulut dan antena pada Dicrotendipes simpsoni merupan sinyal yang positif bagi pengembangan sistem peringatan dini dari kontaminasi logam berat di ekosistem perairan tawar.   ABSTRACT Mouthpart and antenna deformities of Chironomidae have been known and sensitive to detect stress which is caused by pollutant contamination in sediment and water. The research have objective to reveal deformities on Dicrotendipes simpsoni Chironomidae larvae in Saguling Reservoir and to know correlation between the deformities with contamination heavy metals on surface water. The animal was collected from reservoir using artificial subtrat submerged in deepness of

  7. Heavy metals and its chemical speciation in sewage sludge at different stages of processing.

    Science.gov (United States)

    Tytła, Malwina; Widziewicz, Kamila; Zielewicz, Ewa

    2016-01-01

    The analysis of heavy metal concentrations and forms in sewage sludge constitutes an important issue in terms of both health and environmental hazards the metals pose. The total heavy metals concentration enables only the assessment of its contamination. Hence the knowledge of chemical forms is required to determine their environmental mobility and sludge final disposal. Heavy metals speciation was studied by using four-stage sequential extraction BCR (Community Bureau of Reference). This study was aimed at determining the total concentration of selected heavy metals (Zn, Cu, Ni, Pb, Cd, Cr and Hg) and their chemical forms (except for Hg) in sludge collected at different stages of its processing at two municipal Wastewater Treatment Plants in southern Poland. Metals contents in sludge samples were determined by using flame atomic absorption spectrometry (FAAS) and electrothermal atomic absorption spectrometry (ETAAS). This study shows that Zn and Cu appeared to be the most abundant in sludge, while Cd and Hg were in the lowest concentrations. The sewage sludge revealed the domination of immobile fractions over the mobile ones. The oxidizable and residual forms were dominant for all the heavy metals. There was also a significant difference in metals speciation between sludges of different origin which was probably due to differences in wastewater composition and processes occurring in biological stage of wastewater treatment. The results indicate a negligible capability of metals to migrate from sludge into the environment. Our research revealed a significant impact of thickening, stabilization and hygienization on the distribution of heavy metals in sludge and their mobility.

  8. Physical masking process for integrating micro metallic structures on polymer substrate

    DEFF Research Database (Denmark)

    Islam, Mohammad Aminul; Hansen, Hans Nørgaard

    2009-01-01

    . The current study shows a novel approach for fabricating thin micro metallic structures on polymer substrates using a simple physical mask and a PVD equipment. The new process involves fewer process steps, it is cost effective and suitable for high volume industrial production. Current study suggests...... that physical masking process in combination with PVD can be a cost effective alternative to photolithography when thin metallic structures on a polymers substrate are concerned....

  9. Precipitation of the α-phase in an ultrafine grained beta-titanium alloy processed by severe plastic deformation

    International Nuclear Information System (INIS)

    Li, Tong; Kent, Damon; Sha, Gang; Dargusch, Matthew S.; Cairney, Julie M.

    2014-01-01

    A fine and uniform distribution of α phase at grain boundaries is expected to improve the mechanical properties and thermal stability of beta Ti alloys. To design high strength alloys, a key factor is the volume fraction of α, which is related to the concentration of the α phase. In this study, α-phase precipitates were characterized in an ultrafine-grained Ti–15Nb–2Mo–2Zr–1Sn (at%) alloy processed by severe plastic deformation in two different ways (hot drawing and cold rolling in conjunction with annealing). A combination of transmission Kikuchi diffraction, transmission electron microscopy and atom-probe tomography revealed that ultra-fine α precipitates precipitate at grain boundaries in hot-drawn material or at sub-grain boundaries in the cold-rolled samples. The Nb concentrations of α phases formed were not those expected for an equilibrium state, which highlights the importance of understanding the chemistry of the α precipitates for engineering microstructures in advanced Ti alloys

  10. Formation and subdivision of deformation structures during plastic deformation

    DEFF Research Database (Denmark)

    Jakobsen, B.; Poulsen, H.F.; Lienert, U.

    2006-01-01

    of individual, deeply embedded dislocation structures. During tensile deformation of pure copper, dislocation-free regions were identified. They showed an unexpected intermittent dynamics, for example, appearing and disappearing with proceeding deformation and even displaying transient splitting behavior....... Insight into these processes is relevant for an understanding of the strength and work-hardening of deformed materials....

  11. Evaluating the Metal Tolerance Capacity of Microbial Communities Isolated from Alberta Oil Sands Process Water

    Science.gov (United States)

    Frankel, Mathew L.; Demeter, Marc A.; Lemire, Joe A.; Turner, Raymond J.

    2016-01-01

    Anthropogenic activities have resulted in the intensified use of water resources. For example, open pit bitumen extraction by Canada’s oil sands operations uses an estimated volume of three barrels of water for every barrel of oil produced. The waste tailings–oil sands process water (OSPW)–are stored in holding ponds, and present an environmental concern as they are comprised of residual hydrocarbons and metals. Following the hypothesis that endogenous OSPW microbial communities have an enhanced tolerance to heavy metals, we tested the capacity of planktonic and biofilm populations from OSPW to withstand metal ion challenges, using Cupriavidus metallidurans, a known metal-resistant organism, for comparison. The toxicity of the metals toward biofilm and planktonic bacterial populations was determined by measuring the minimum biofilm inhibitory concentrations (MBICs) and planktonic minimum inhibitory concentrations (MICs) using the MBEC ™ assay. We observed that the OSPW community and C. metallidurans had similar tolerances to 22 different metals. While thiophillic elements (Te, Ag, Cd, Ni) were found to be most toxic, the OSPW consortia demonstrated higher tolerance to metals reported in tailings ponds (Al, Fe, Mo, Pb). Metal toxicity correlated with a number of physicochemical characteristics of the metals. Parameters reflecting metal-ligand affinities showed fewer and weaker correlations for the community compared to C. metallidurans, suggesting that the OSPW consortia may have developed tolerance mechanisms toward metals present in their environment. PMID:26849649

  12. Evaluating the Metal Tolerance Capacity of Microbial Communities Isolated from Alberta Oil Sands Process Water.

    Directory of Open Access Journals (Sweden)

    Mathew L Frankel

    Full Text Available Anthropogenic activities have resulted in the intensified use of water resources. For example, open pit bitumen extraction by Canada's oil sands operations uses an estimated volume of three barrels of water for every barrel of oil produced. The waste tailings-oil sands process water (OSPW-are stored in holding ponds, and present an environmental concern as they are comprised of residual hydrocarbons and metals. Following the hypothesis that endogenous OSPW microbial communities have an enhanced tolerance to heavy metals, we tested the capacity of planktonic and biofilm populations from OSPW to withstand metal ion challenges, using Cupriavidus metallidurans, a known metal-resistant organism, for comparison. The toxicity of the metals toward biofilm and planktonic bacterial populations was determined by measuring the minimum biofilm inhibitory concentrations (MBICs and planktonic minimum inhibitory concentrations (MICs using the MBEC ™ assay. We observed that the OSPW community and C. metallidurans had similar tolerances to 22 different metals. While thiophillic elements (Te, Ag, Cd, Ni were found to be most toxic, the OSPW consortia demonstrated higher tolerance to metals reported in tailings ponds (Al, Fe, Mo, Pb. Metal toxicity correlated with a number of physicochemical characteristics of the metals. Parameters reflecting metal-ligand affinities showed fewer and weaker correlations for the community compared to C. metallidurans, suggesting that the OSPW consortia may have developed tolerance mechanisms toward metals present in their environment.

  13. Deformation mechanisms in nanotwinned copper by molecular dynamics simulation

    International Nuclear Information System (INIS)

    Zhao, Xing; Lu, Cheng; Tieu, Anh Kiet; Pei, Linqing; Zhang, Liang; Su, Lihong; Zhan, Lihua

    2017-01-01

    Nanotwinned materials exhibit simultaneous ultrahigh strength and high ductility which is attributed to the interactions between dislocations and twin boundaries but the specific deformation mechanisms are rarely seen in experiments at the atomic level. Here we use large scale molecular dynamics simulations to explore this intricate interplay during the plastic deformation of nanotwinned Cu. We demonstrate that the dominant deformation mechanism transits dynamically from slip transfer to twin boundary migration to slip-twin interactions as the twin boundary orientation changes from horizontal to slant, and then to a vertical direction. Building on the fundamental physics of dislocation processes from computer simulations and combining the available experimental investigations, we unravel the underlying deformation mechanisms for nanotwinned Cu, incorporating all three distinct dislocation processes. Our results give insights into systematically engineering the nanoscale twins to fabricate nanotwinned metals or alloys that have high strength and considerable ductility.

  14. Microstructure and High Temperature Plastic Deformation Behavior of Al-12Si Based Alloy Fabricated by an Electromagnetic Casting and Stirring Process

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Kyung-Soo; Roh, Heung-Ryeol; Kim, Mok-Soon [Inha University, Incheon (Korea, Republic of); Kim, Jong-Ho; Park, Joon-Pyo [Research Institute of Industrial Science and Technology, Pohang (Korea, Republic of)

    2017-06-15

    An as-received EMC/S (electromagnetic casting and stirring)-processed Al-12Si based alloy billet was homogenized to examine its microstructure and high temperature plastic deformation behavior, using compressive tests over the temperature range from 623 to 743 K and a strain rate range from 1.0×10{sup -3} to 1.0×10{sup 0}s{sup -1}. The results were compared with samples processed by the direct chill casting (DC) method. The fraction of equiaxed structure for the as-received EMC/S billet(41%) was much higher than that of the as-received DC billet(6 %). All true stress – true strain curves acquired from the compressive tests exhibited a peak stress at the initial stage of plastic deformation. Flow stress showed a steady state region after the appearance of peak stress with increasing strain. The peak stress decreased with increasing temperature at a given strain rate and a decreasing strain rate at a given temperature. A constitutive equation was made for each alloy, which could be used to predict the peak stress. A recrystallized grain structure was observed in all the deformed specimens, indicating that dynamic recrystallization is the predominant mechanism during high temperature plastic deformation of both the homogenized EMC/S and DC-processed Al-12Si based alloys.

  15. Study on hot deformation behavior and microstructure evolution of cast-extruded AZ31B magnesium alloy and nanocomposite using processing map

    International Nuclear Information System (INIS)

    Srinivasan, M.; Loganathan, C.; Narayanasamy, R.; Senthilkumar, V.; Nguyen, Q.B.; Gupta, M.

    2013-01-01

    Highlights: ► Hot deformation behavior of AZ31B Mg alloy and nanocomposite were studied. ► Activation energy of AZ31B Mg alloy and nanocomposite were determined. ► Twining, shear bands and flow localization were observed. - Abstract: The hot deformation behavior and microstructural evolution of cast-extruded AZ31B magnesium alloy and nanocomposite have been studied using processing-maps. Compression tests were conducted in the temperature range of 250–400 °C and strain rate range of 0.01–1.0 s −1 . The three-dimensional (3D) processing maps developed in this work, describe the variations of the efficiency of power dissipation and flow instability domains in the strain rate (ε) and temperature (T) space. The deformation mechanisms namely dynamic recrystallization (DRX), dynamic recovery (DRY) and instability regions were identified using processing maps. The deformation mechanisms were also correlated with transmission electron microscopy (TEM) and optical microscopy (OM). The optimal region for hot working has been observed at a strain rate (ε) of 0.01 s −1 and the temperature (T) of 400 °C for both magnesium alloy and nanocomposite. Few instability regimes have been identified in this study at higher strain rate (ε) and temperature (T). The stability domains have been identified in the lower strain rate regimes

  16. Heavy metal evaporation kinetics in thermal waste treatment processes

    Energy Technology Data Exchange (ETDEWEB)

    Ludwig, Ch.; Stucki, S.; Schuler, A.J. [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1999-08-01

    To investigate the evaporation kinetics of heavy metals, experiments were performed by conventional thermogravimetry and a new method using Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). The new method allows online measurements in time intervals that are typically below one minute. The evaporation of Cd, Cu, Pb, and Zn from synthetic mixtures and filter ashes from municipal solid waste incineration (MSWI) was of major interest. (author) 2 figs., 4 refs.

  17. On-Line Control of Metal Processing. Report of the Committee on On-Line Control of Metal Processing

    Science.gov (United States)

    1989-02-01

    methodology. Sensors are only used after produccion in an attempt to "inspect in" quality. What is needed is "built-in" quality through automated...Materials Engineering. His work has concentrated on the electroprocessing of metals in molten salts . He is a member of TMS, AIME, ES, Canadian Institute

  18. A case in support of implementing innovative bio-processes in the metal mining industry

    NARCIS (Netherlands)

    Sanchez Andrea, I.; Stams, A.J.M.; Weijma, J.; Gonzalez Contreras, P.A.; Dijkman, H.; Rozendal, R.A.; Johnson, D.B.

    2016-01-01

    The metal mining industry faces many large challenges in future years, among which is the increasing need to process low-grade ores as accessible higher grade ores become depleted. This is against a backdrop of increasing global demands for base and precious metals, and rare earth elements.

  19. THE POST-SEDIMENTARY CHARACTER OF DEVELOPMENT OF INTRAPLATE DISLOCATIONS AS A REFLECTION OF IMPULSIVENESS OF DEFORMATION PROCESSES

    Directory of Open Access Journals (Sweden)

    V. I. Popkov

    2013-01-01

    Full Text Available The available data on well-studied areas of the Turan platform (as an example are reviewed and analyzed to reveal the role of con-sedimentation and post-sedimentation tectonic movements in formation of dislocations of the sedimentary cover. At the background of the long-term (tens and hundreds of million years quiet evolution of the territory under study, short-term intervals are distinguished, which duration amounts to the first millions of years (typically manifested in one or two stratigraphic layers; in such time intervals, tectonic movements were dramatically boosted and accompanied by land uplifting, sea regression, erosion of sediments accumulated earlier and manifestation of deformation processes.The paleotectonic reconstructions show that during such ‘revolutionary’ stages, large tectonic elements occurred along with local uplifts that added to their complexity. In the region under study, the Pre-Jurassic, Pre-Cretaceous (Late Okoma, Pre-Danish and the Pre-Middle Miocene gaps in sedimentation are studied in detail. It is shown that only during the above four periods of sedimentation gaps and accompanying erosion-denudation processes, the regional structures gained from 50 to 80% of their current amplitudes at the bottom of the cover, and the Pre-Danish and Pre-Middle Miocene washout periods were most important.Local uplift also developed impulsively and primarily due to the post-sedimentation movements. Cross-sections of anticlines studied in detail (Figures 1 to 3 are discussed as examples that clearly show the increase of erosional shearing of the sediments accumulated earlier towards domes of uplifts without any con-sedimentation decrease of their thicknesses. During these periods of the geologic history, regardless of their short duration, folded dislocation gained up to 65–90% of their current amplitudes. The periods of activation were separated by long relatively quiescent tectonic periods with the gradually slowing down

  20. Bio-processing of solid wastes and secondary resources for metal extraction – A review

    International Nuclear Information System (INIS)

    Lee, Jae-chun; Pandey, Banshi Dhar

    2012-01-01

    Highlights: ► Review focuses on bio-extraction of metals from solid wastes of industries and consumer goods. ► Bio-processing of certain effluents/wastewaters with metals is also included in brief. ► Quantity/composition of wastes are assessed, and microbes used and leaching conditions included. ► Bio-recovery using bacteria, fungi and archaea is highlighted for resource recycling. ► Process methodology/mechanism, R and D direction and scope of large scale use are briefly included. - Abstract: Metal containing wastes/byproducts of various industries, used consumer goods, and municipal waste are potential pollutants, if not treated properly. They may also be important secondary resources if processed in eco-friendly manner for secured supply of contained metals/materials. Bio-extraction of metals from such resources with microbes such as bacteria, fungi and archaea is being increasingly explored to meet the twin objectives of resource recycling and pollution mitigation. This review focuses on the bio-processing of solid wastes/byproducts of metallurgical and manufacturing industries, chemical/petrochemical plants, electroplating and tanning units, besides sewage sludge and fly ash of municipal incinerators, electronic wastes (e-wastes/PCBs), used batteries, etc. An assessment has been made to quantify the wastes generated and its compositions, microbes used, metal leaching efficiency etc. Processing of certain effluents and wastewaters comprising of metals is also included in brief. Future directions of research are highlighted.

  1. Recrystallization as a controlling process in the wear of some f.c.c. metals

    Science.gov (United States)

    Bill, R. C.; Wisander, D.

    1977-01-01

    Detailed examination of copper specimens after sliding against 440 C steel in liquid methane at speeds up to 25 m/s and loads of up to 2 kg showed the metal comprising the wear surface to possess a fine cell recrystallized structure. Wear proceeded by the plastic shearing of metal in this near surface region without the occurrence of visible metal transfer. A dynamic balance between the intense shear process at the surface and the nucleation of recrystallized grains was proposed to account for the behavior of the metal at the wear surface. Sliding wear experiments were also conducted on Ag, Cu-10% Al, Cu-10% Sn, Ni and Al. It was found that low wear and the absence of heavy metal transfer were associated with those metals observed to undergo recrystallization nucleation without prior recovery.

  2. New catalysts for coal processing: Metal carbides and nitrides

    Energy Technology Data Exchange (ETDEWEB)

    S. Ted Oyama; David F. Cox

    1999-12-03

    The subject of this research project was to investigate the catalytic properties of a new class of materials, transition metal carbides and nitrides, for treatment of coal liquid and petroleum feedstocks. The main objectives were: (1) preparation of catalysts in unsupported and supported form; (2) characterization of the materials; (3) evaluation of their catalytic properties in HDS and HDN; (4) measurement of the surface properties; and (5) observation of adsorbed species. All of the objectives were substantially carried out and the results will be described in detail below. The catalysts were transition metal carbides and nitrides spanning Groups 4--6 in the Periodic Table. They were chosen for study because initial work had shown they were promising materials for hydrotreating. The basic strategy was first to prepare the materials in unsupported form to identify the most promising catalyst, and then to synthesize a supported form of the material. Already work had been carried out on the synthesis of the Group VI compounds Mo{sub 2}C, Mo{sub 2}N, and WC, and new methods were developed for the Group V compounds VC and NbC. All the catalysts were then evaluated in a hydrotreating test at realistic conditions. It was found that the most active catalyst was Mo{sub 2}C, and further investigations of the material were carried out in supported form. A new technique was employed for the study of the bulk and surface properties of the catalysts, near edge x-ray absorption spectroscopy (NEXAFS), that fingerprinted the electronic structure of the materials. Finally, two new research direction were explored. Bimetallic alloys formed between two transition metals were prepared, resulting in catalysts having even higher activity than Mo{sub 2}C. The performance of the catalysts in hydrodechloration was also investigated.

  3. Process for electrolytic deposition of metals on zirconium materials

    International Nuclear Information System (INIS)

    Donaghy, R.E.

    1981-01-01

    An article made of a zirconium alloy can be electrolytically plated with a layer of a metal such as copper, nickel or chromium when the article is free of any loosely adhering film formed during an activation step. The article is activated in an aged aqueous solution of ammonium bifluoride and sulfuric acid. Next the loosely adhering film formed in the first step is removed by chemical treatment, ultrasonic cleaning, or by swabbing the surface with cotton or an organic material. Finally the article is contacted with an electrolytic plating solution in the presence of an electrode receiving current

  4. Isotope enrichment of metal in the process of zone melting

    International Nuclear Information System (INIS)

    Troitskij, O.A.

    1976-01-01

    The possibility of using the zone melting technique with the purpose of isotope enrichment of metal has been checked. The experiments have been carried out with zinc and cadmium wires. After the experiment the long wire has been sectioned by 15 mm and in such a state has been subjected to mass spectrometric and neutron activation analysis. The dependence of isotope enrichment with zone passage is shown. The light isotopes 64 Zn in zinc and 106 Cd and 108 Cd in cadmium move following the zone enriching at the wire end

  5. Discussion of Carbon Emissions for Charging Hot Metal in EAF Steelmaking Process

    Science.gov (United States)

    Yang, Ling-zhi; Jiang, Tao; Li, Guang-hui; Guo, Yu-feng

    2017-07-01

    As the cost of hot metal is reduced for iron ore prices are falling in the international market, more and more electric arc furnace (EAF) steelmaking enterprises use partial hot metal instead of scrap as raw materials to reduce costs and the power consumption. In this paper, carbon emissions based on 1,000 kg molten steel by charging hot metal in EAF steelmaking is studied. Based on the analysis of material and energy balance calculation in EAF, the results show that 146.9, 142.2, 137.0, and 130.8 kg/t of carbon emissions are produced at a hot metal ratio of 0 %, 30 %, 50 %, and 70 %, while 143.4, 98.5, 65.81, and 31.5 kg/t of carbon emissions are produced at a hot metal ratio of 0 %, 30 %, 50 %, and 70 % by using gas waste heat utilization (coal gas production) for EAF steelmaking unit process. However, carbon emissions are increased by charging hot metal for the whole blast furnace-electric arc furnace (BF-EAF) steelmaking process. In the condition that the hot metal produced by BF is surplus, as carbon monoxide in gas increased by charging hot metal, the way of coal gas production can be used for waste heat utilization, which reduces carbon emissions in EAF steelmaking unit process.

  6. A review of biocompatible metal injection moulding process parameters for biomedical applications.

    Science.gov (United States)

    Hamidi, M F F A; Harun, W S W; Samykano, M; Ghani, S A C; Ghazalli, Z; Ahmad, F; Sulong, A B

    2017-09-01

    Biocompatible metals have been revolutionizing the biomedical field, predominantly in human implant applications, where these metals widely used as a substitute to or as function restoration of degenerated tissues or organs. Powder metallurgy techniques, in specific the metal injection moulding (MIM) process, have been employed for the fabrication of controlled porous structures used for dental and orthopaedic surgical implants. The porous metal implant allows bony tissue ingrowth on the implant surface, thereby enhancing fixation and recovery. This paper elaborates a systematic classification of various biocompatible metals from the aspect of MIM process as used in medical industries. In this study, three biocompatible metals are reviewed-stainless steels, cobalt alloys, and titanium alloys. The applications of MIM technology in biomedicine focusing primarily on the MIM process setting parameters discussed thoroughly. This paper should be of value to investigators who are interested in state of the art of metal powder metallurgy, particularly the MIM technology for biocompatible metal implant design and development. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Removal Process of Heavy Metal Ions from Squid Gut Wastes with Dilute Suluric Acid Leaching and Electrowinning Methods

    OpenAIRE

    嶋影, 和宜; 平井, 伸治; 戸田, 茂雄; 山本, 浩

    2003-01-01

    In order to remove heavy metal ions contained in organic squid gut waste, a novel process has been developed with both dilute suluric acid leaching and electrowinning methods. This process was consisted of three procedures, which are the elimination of greasy component in squid gut wastes, the dissolution of heavy metal ions and the electro-deposition of heavy metal ions. Heavy metal ions contained in organic squid gut wastes are zinc, cadmium and copper ions. Heavy metal ions are leached eas...

  8. Unusual presentation of failed metal-on-metal total hip arthroplasty with features of neoplastic process

    Directory of Open Access Journals (Sweden)

    Robert P. Runner, MD

    2017-06-01

    Full Text Available Metal-on-metal (MoM total hip arthroplasty (THA is associated with increased incidence of failure from metallosis, adverse tissue reactions, and the formation of pseudotumors. This case highlights a 53-year-old female with an enlarging painful thigh mass 12 years status post MoM THA. Radiographs and advanced imaging revealed an atypical mass with cortical bone destruction and spiculation, concerning for periprosthetic malignancy. Open frozen section biopsy was performed before undergoing revision THA in a single episode of care. This case illustrates that massive pseudotumors can be locally aggressive causing significant femoral bone destruction and may mimic malignancy. It is important that orthopaedic surgeons, radiologists and pathologists understand the relative infrequency of periprosthetic malignancy in MoM THA to mitigate patient concerns, misdiagnosis, and allow for an evidence based discussion when treating massive pseudotumors.

  9. Radiative proton-capture nuclear processes in metallic hydrogen

    International Nuclear Information System (INIS)

    Ichimaru, Setsuo

    2001-01-01

    Protons being the lightest nuclei, metallic hydrogen may exhibit the features of quantum liquids most relevant to enormous enhancement of nuclear reactions; thermonuclear and pycnonuclear rates and associated enhancement factors of radiative proton captures of high-Z nuclei as well as of deuterons are evaluated. Atomic states of high-Z impurities are determined in a way consistent with the equations of state and screening characteristics of the metallic hydrogen. Rates of pycnonuclear p-d reactions are prodigiously high at densities ≥20 g/cm 3 , pressures ≥1 Gbar, and temperatures ≥950 K near the conditions of solidification. It is also predicted that proton captures of nuclei such as C, N, O, and F may take place at considerable rates, owing to strong screening by K-shell electrons, if the densities ≥60-80 g/cm 3 , the pressures ≥7-12 Gbar, and the temperatures just above solidification. The possibilities and significance of pycnonuclear p-d fusion experiments are specifically remarked

  10. Experimental Methodology for Determining Optimum Process Parameters for Production of Hydrous Metal Oxides by Internal Gelation

    Energy Technology Data Exchange (ETDEWEB)

    Collins, J.L.

    2005-10-28

    The objective of this report is to describe a simple but very useful experimental methodology that was used to determine optimum process parameters for preparing several hydrous metal-oxide gel spheres by the internal gelation process. The method is inexpensive and very effective in collection of key gel-forming data that are needed to prepare the hydrous metal-oxide microspheres of the best quality for a number of elements.

  11. Process and equipment qualification of the ceramic and metal waste forms for spent fuel treatment

    International Nuclear Information System (INIS)

    Marsden, Ken; Knight, Collin; Bateman, Kenneth; Westphal, Brian; Lind, Paul

    2005-01-01

    The electrometallurgical process for treating sodium-bonded spent metallic fuel at the Materials and Fuels Complex of the Idaho National Laboratory separates actinides and partitions fission products into two waste forms. The first is the metal waste form, which is primarily composed of stainless steel from the fuel cladding. This stainless steel is alloyed with 15w% zirconium to produce a very corrosion-resistant metal which binds noble metal fission products and residual actinides. The second is the ceramic waste form which stabilizes fission product-loaded chloride salts in a sodalite and glass composite. These two waste forms will be packaged together for disposal at the Yucca Mountain repository. Two production-scale metal waste furnaces have been constructed. The first is in a large argon-atmosphere glovebox and has been used for equipment qualification, process development, and process qualification - the demonstration of process reliability for production of the DOE-qualified metal waste form. The second furnace will be transferred into a hot cell for production of metal waste. Prototype production-scale ceramic waste equipment has been constructed or procured; some equipment has been qualified with fission product-loaded salt in the hot cell. Qualification of the remaining equipment with surrogate materials is underway. (author)

  12. Changes in the physical and mechanical properties of Al-Mg alloy processed by severe plastic deformation

    Science.gov (United States)

    Krasnoveikin, V. A.; Kozulin, A. A.; Skripnyak, V. A.; Moskvichev, E. N.; Borodulin, D. A.

    2017-12-01

    This paper presents the results of studies into the effect of severe plastic deformation on the microstructure, physical and mechanical properties of coarse-grained Al-Mg alloy 1560 in the as-received state with an average grain size of 50 µm. Severe plastic deformation is performed by four-pass equal channel angular pressing (ECAP), which results in the formation of an ultrafine-grained structure with an average grain size of 3 µm in the alloy. Analysis of experimental data revealed that the physical and mechanical properties change significantly after severe plastic deformation. The microhardness of the ECAPed alloy increases by 50%, tensile yield strength by 80%, and ultimate strength by 44% in comparison with these parameters in the as-received state. The constants of approximating functions have been determined for the experimental stress-strain curves of the alloy specimens in the as-received and ECAPed states.

  13. Standard practice for process compensated resonance testing via swept sine input for metallic and Non-Metallic parts

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice describes a general procedure for using the process compensated resonance testing (PCRT) via swept sine input method to identify metallic and non-metallic parts’ resonant pattern differences that can be used to indentify parts with anomalies causing deficiencies in the expected performance of the part in service. This practice is intended for use with instruments capable of exciting, measuring, recording, and analyzing multiple whole body mechanical vibration resonant frequencies within parts exhibiting acoustical ringing in the audio, or ultrasonic, resonant frequency ranges, or both. PCRT is used in the presence of manufacturing process variance to distinguish acceptable parts from those containing significant anomalies in physical characteristics expected to significantly alter the performance. Such physical characteristics include, but are not limited to, cracks, voids, porosity, shrink, inclusions, discontinuities, grain and crystalline structure differences, density related anomalies...

  14. Design, fabrication, and application of a directional thermal processing system for controlled devitrification of metallic glasses

    Science.gov (United States)

    Meyer, Megan Anne Lamb

    The potential of using metallic glass as a pathway to obtaining novel morphologies and metastable phases has been garnering attention since their discovery. Several rapid solidification techniques; such as gas atomization, melt spinning, laser melting, and splat quenching produce amorphous alloys. A directional thermal processing system (DTPS) was designed, fabricated and characterized for the use of zone processing or gradient-zone processing of materials. Melt-spun CuZr metallic glass alloy was subjected to the DTPS and the relaxation and crystallization responses of the metallic glass were characterized. A range of processing parameters were developed and analyzed that would allow for devitrification to occur. The relaxation and crystallization responses were compared with traditional heat treatment methods of metallic glasses. The new processing method accessed equilibrium and non-equilibrium phases of the alloy and the structures were found to be controllable and sensitive to processing conditions. Crystallized fraction, crystallization onset temperature, and structural relaxation were controlled through adjusting the processing conditions, such as the hot zone temperature and sample velocity. Reaction rates computed from isothermal (TTT) transformation data were not found to be reliable, suggesting that the reaction kinetics are not additive. This new processing method allows for future studying of the thermal history effects of metallic glasses.

  15. A case in support of implementing innovative bio-processes in the metal mining industry.

    Science.gov (United States)

    Sánchez-Andrea, Irene; Stams, Alfons J M; Weijma, Jan; Gonzalez Contreras, Paula; Dijkman, Henk; Rozendal, Rene A; Johnson, D Barrie

    2016-06-01

    The metal mining industry faces many large challenges in future years, among which is the increasing need to process low-grade ores as accessible higher grade ores become depleted. This is against a backdrop of increasing global demands for base and precious metals, and rare earth elements. Typically about 99% of solid material hauled to, and ground at, the land surface currently ends up as waste (rock dumps and mineral tailings). Exposure of these to air and water frequently leads to the formation of acidic, metal-contaminated run-off waters, referred to as acid mine drainage, which constitutes a severe threat to the environment. Formation of acid drainage is a natural phenomenon involving various species of lithotrophic (literally 'rock-eating') bacteria and archaea, which oxidize reduced forms of iron and/or sulfur. However, other microorganisms that reduce inorganic sulfur compounds can essentially reverse this process. These microorganisms can be applied on industrial scale to precipitate metals from industrial mineral leachates and acid mine drainage streams, resulting in a net improvement in metal recovery, while minimizing the amounts of leachable metals to the tailings storage dams. Here, we advocate that more extensive exploitation of microorganisms in metal mining operations could be an important way to green up the industry, reducing environmental risks and improving the efficiency and the economy of metal recovery. © FEMS 2016. All rights reserved. For permissions, please e-mail: journals.permissions@oup.com.

  16. METAL-CERAMIC INTERFACES PRODUCED BY LASER MELT INJECTION PROCESSING

    NARCIS (Netherlands)

    DEHOSSON, JTM; VANDENBURG, M; Burg, M. van den

    1995-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on steel (SAF2205), as produced by CO2 laser processing. It is concluded that a firmly bonded coating of Cr2O3 on steel could be produced by high power laser processing. The actual interface strength of a

  17. 3-D numerical evaluation of residual stress and deformation due welding process using simplified heat source models

    Energy Technology Data Exchange (ETDEWEB)

    Eslampanah, Amir Hossein [Islamic Azad University, Arak (Iran, Islamic Republic of); Aalami-aleagha, Mohammad Ebrahim; Feli, Saeid [Razi University, Kermanshah (Iran, Islamic Republic of); Ghaderi, Mohammad Reza [Islamic Azad University, Sanandaj (Iran, Islamic Republic of)

    2015-01-15

    Thermal elastic-plastic finite element method has been employed to predict residual stress and deformation in a T-Fillet welded joint. An uncoupled thermal-mechanical three-dimensional (3-D) model has been developed. A nonlinear-transient heat flow analysis was used to obtain the temperature distribution; then by applying thermal results in the three dimensional elastic-plastic model, residual stress and deformation distribution were obtained. Experiments were carried out to find fusion zone dimensions and displacement. Two heat source models with infinite speed are proposed and the mechanical result of the mentioned models and normal moving heat source are compared.

  18. Finite-element analysis of radial extrusion for a thin disk with severe-plastic deformation

    Science.gov (United States)

    Park, Jong-Jin

    2012-06-01

    Severe plastic deformation is an effective method to obtain fine or ultrafine grains in metallic materials. In the present study, a radial extrusion of a round bar was investigated for the capability of producing a thin disk by severe plastic deformation by the rigid-plastic finite-element method. Similar to the deformation mechanism in the ECAP, the shear deformation was observed to develop at the corner of the container; its magnitude increases as the radius of the corner decreases. Additional plastic deformation was obtained as the material flowed in the radial direction. However, waviness of the sheet in the radial direction and occurrence of cracking were observed at the periphery of the disk. To resolve these problems, the bottom surface of the container was conically designed in order to provide an inclination angle along the radial direction. This process was further modified to a radial extrusion of a pipe for a hollow disk or thin ring with severe-plastic deformation.

  19. Quantifying the interactions among metal mixtures in toxicodynamic process with generalized linear model.

    Science.gov (United States)

    Feng, Jianfeng; Gao, Yongfei; Ji, Yijun; Zhu, Lin

    2018-03-05

    Predicting the toxicity of chemical mixtures is difficult because of the additive, antagonistic, or synergistic interactions among the mixture components. Antagonistic and synergistic interactions are dominant in metal mixtures, and their distributions may correlate with exposure concentrations. However, whether the interaction types of metal mixtures change at different time points during toxicodynamic (TD) processes is undetermined because of insufficient appropriate models and metal bioaccumulation data at different time points. In the present study, the generalized linear model (GLM) was used to illustrate the combined toxicities of binary metal mixtures, such as Cu-Zn, Cu-Cd, and Cd-Pb, to zebrafish larvae (Danio rerio). GLM was also used to identify possible interaction types among these method for the traditional concentration addition (CA) and independent action (IA) models. Then the GLM were applied to quantify the different possible interaction types for metal mixture toxicity (Cu-Zn, Cu-Cd, and Cd-Pb to D. rerio and Ni-Co to Oligochaeta Enchytraeus crypticus) during the TD process at different exposure times. We found different metal interaction responses in the TD process and interactive coefficients significantly changed at different exposure times (pmixture toxicology on organisms. Moreover, care should be taken when evaluating interactions in toxicity prediction because results may vary at different time points. The GLM could be an alternative or complementary approach for BLM to analyze and predict metal mixture toxicity. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. A study on the evolution of Indian Ocean triple junction and the process of deformation in the Central Indian Basin

    Digital Repository Service at National Institute of Oceanography (India)

    Murthy, K.S.R.; Rao, T.C.S.

    and Southeast Asia. The deformation effects, viz., folded and faulted oceanic basement/sediments, high localized heat flow, intraplate seismicity are well reported over a narrow band in the equatorial region of the basin (5 degrees N to 8 degrees S, 80 degrees E...

  1. Single-photon imaging in complementary metal oxide semiconductor processes

    Science.gov (United States)

    Charbon, E.

    2014-01-01

    This paper describes the basics of single-photon counting in complementary metal oxide semiconductors, through single-photon avalanche diodes (SPADs), and the making of miniaturized pixels with photon-counting capability based on SPADs. Some applications, which may take advantage of SPAD image sensors, are outlined, such as fluorescence-based microscopy, three-dimensional time-of-flight imaging and biomedical imaging, to name just a few. The paper focuses on architectures that are best suited to those applications and the trade-offs they generate. In this context, architectures are described that efficiently collect the output of single pixels when designed in large arrays. Off-chip readout circuit requirements are described for a variety of applications in physics, medicine and the life sciences. Owing to the dynamic nature of SPADs, designs featuring a large number of SPADs require careful analysis of the target application for an optimal use of silicon real estate and of limited readout bandwidth. The paper also describes the main trade-offs involved in architecting such chips and the solutions adopted with focus on scalability and miniaturization. PMID:24567470

  2. Platinum group metal recovery and catalyst manufacturing process

    International Nuclear Information System (INIS)

    Chung, H. S.; Kim, Y. S.; Yoo, J. H.; Lee, H. S.; Ahn, D. H.; Kim, K. R.; Lee, S. H.; Paek, S. W.; Kang, H. S.

    1998-03-01

    The fission product nuclides generated during the irradiation of reactor fuel include many useful elements, among them platinum group metal such as ruthenium, rhodium and palladium which are of great industrial importance, occur rarely in nature and are highly valuable. In this research, the authors reviewed various PGM recovery methods. Recovery of palladium from seven-component simulated waste solution was conducted by selective precipitation method. The recovery yield was more than 99.5% and the purity of the product was more than 99%. Wet-proof catalyst was prepared with the recovered palladium. The specific surface area of the catalyst support was more than 400 m 2 /g. The content of palladium impregnated on the support was 10 wt.%. Hydrogen isotope exchange efficiency of 93 % to equilibrium with small amount of the catalyst was obtained. It was turned out possible to consider using such palladium or other very low active PGM materials in applications where its actively is unimportant as in nuclear industries. (author). 63 refs., 38 tabs., 36 figs

  3. Platinum group metal recovery and catalyst manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H. S.; Kim, Y. S.; Yoo, J. H.; Lee, H. S.; Ahn, D. H.; Kim, K. R.; Lee, S. H.; Paek, S. W.; Kang, H. S.

    1998-03-01

    The fission product nuclides generated during the irradiation of reactor fuel include many useful elements, among them platinum group metal such as ruthenium, rhodium and palladium which are of great industrial importance, occur rarely in nature and are highly valuable. In this research, the authors reviewed various PGM recovery methods. Recovery of palladium from seven-component simulated waste solution was conducted by selective precipitation method. The recovery yield was more than 99.5% and the purity of the product was more than 99%. Wet-proof catalyst was prepared with the recovered palladium. The specific surface area of the catalyst support was more than 400 m{sup 2}/g. The content of palladium impregnated on the support was 10 wt.%. Hydrogen isotope exchange efficiency of 93 % to equilibrium with small amount of the catalyst was obtained. It was turned out possible to consider using such palladium or other very low active PGM materials in applications where its actively is unimportant as in nuclear industries. (author). 63 refs., 38 tabs., 36 figs.

  4. Metal alkoxides as starting materials for hydrolysis processes

    International Nuclear Information System (INIS)

    Mukhtar, Omaima Awad

    1999-12-01

    In this thesis the preparation of some metal alkoxides and their hydrolysis products were studied. The characteristic of each prepared alkoxides and their hydrolyzates were determined. Tetra ethoxysilane was prepared by the elemental route (the reaction of silicon powder with liquid ethanol) in the presence of tin ethoxide as a catalyst. The use of tin alkoxide is considered one of the most developed ways used recently in chemistry, compared to the usage of acids and bases as catalyst previously. It had been confirmed by the usage of (infrared) IR spectroscopy, the structure of the prepared material. Also tin isopropoxide had been prepared and hydrolyzed. Ethoxides of aluminium, magnesium and tin had been prepared by the elemental route. The gelation product had been analyzed. tetraethoxysilane had been also prepared by the halosilane route. Isopropoxide of each aluminium, magnesium and tin had been synthesized, hydrolyzed, allowed to gel and analyzed by IR (infrared) spectroscopy and gas-liquid chromatography. However, results obtained indicated that tin ethoxide is an effective catalyst in the direct synthesis of tetraethoxysilane from silicon powder and liquid ethanol. Gas-liquid chromatography, infra-red (IR) analysis showed that the final reaction product was tetraethoxysilane. (Author)

  5. Simulation of hot forming processes of refractory metals using porous metal plasticity models

    International Nuclear Information System (INIS)

    Parteder, E.; Riedel, H.; Sun, D.-Z.

    2001-01-01

    In this work two models for predicting the densification behavior of sintered refractory metals during hot working operations are presented. It is known from experiments and cell model calculations that the pore shape change has a significant influence on the densification behavior. Therefore this effect should be included in a continuum constitutive description. The first model presented is a phenomenological extension of the Gurson model, the second one is the model of Gologanu, Leblond and Devaux, which was implemented as a user material model into the finite-element-code ABAQUS. The numerical results are compared with the density distribution of a tapered disk made of pure molybdenum after the hot forming operation. (author)

  6. DEVELOPMENT OF A FABRICATION PROCESS FOR SOL-GEL/METAL HYDRIDE COMPOSITE GRANULES

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, E; Eric Frickey, E; Leung Heung, L

    2004-02-23

    An external gelation process was developed to produce spherical granules that contain metal hydride particles in a sol-gel matrix. Dimensionally stable granules containing metal hydrides are needed for applications such as hydrogen separation and hydrogen purification that require columns containing metal hydrides. Gases must readily flow through the metal hydride beds in the columns. Metal hydrides reversibly absorb and desorb hydrogen and hydrogen isotopes. This is accompanied by significant volume changes that cause the metal hydride to break apart or decrepitate. Repeated cycling results in very fine metal hydride particles that are difficult to handle and contain. Fine particles tend to settle and pack making it more difficult to flow gases through a metal hydride bed. Furthermore, the metal hydrides can exert a significant force on the containment vessel as they expand. These problems associated with metal hydrides can be eliminated with the granulation process described in this report. Small agglomerates of metal hydride particles and abietic acid (a pore former) were produced and dispersed in a colloidal silica/water suspension to form the feed slurry. Fumed silica was added to increase the viscosity of the feed slurry which helped to keep the agglomerates in suspension. Drops of the feed slurry were injected into a 27-foot tall column of hot ({approx}70 C), medium viscosity ({approx}3000 centistokes) silicone oil. Water was slowly evaporated from the drops as they settled. The drops gelled and eventually solidified to form spherical granules. This process is referred to as external gelation. Testing was completed to optimize the design of the column, the feed system, the feed slurry composition, and the operating parameters of the column. The critical process parameters can be controlled resulting in a reproducible fabrication technique. The residual silicone oil on the surface of the granules was removed by washing in mineral spirits. The granules were

  7. Morphology evolution and nanostructure of chemical looping transition metal oxide materials upon redox processes

    International Nuclear Information System (INIS)

    Qin, Lang; Cheng, Zhuo; Guo, Mengqing; Fan, Jonathan A.; Fan, Liang-Shih

    2017-01-01

    Transition metal are heavily used in chemical looping technologies because of their high oxygen carrying capacity and high thermal reactivity. These oxygen activities result in the oxide formation and oxygen vacancy formation that affect the nanoscale crystal phase and morphology within these materials and their subsequent bulk chemical behavior. In this study, two selected earlier transition metals manganese and cobalt as well as two selected later transition metals copper and nickel that are important to chemical looping reactions are investigated when they undergo cyclic redox reactions. We found Co microparticles exhibited increased CoO impurity presence when oxidized to Co 3 O 4 upon cyclic oxidation; CuO redox cycles prefer to be limited to a reduced form of Cu 2 O and an oxidized form of CuO; Mn microparticles were oxidized to a mixed phases of MnO and Mn 3 O 4 , which causes delamination during oxidation. For Ni microparticles, a dense surface were observed during the redox reaction. The atomistic thermodynamics methods and density functional theory (DFT) calculations are carried out to elucidate the effect of oxygen dissociation and migration on the morphological evolution of nanostructures during the redox processes. Our results indicate that the earlier transition metals (Mn and Co) tend to have stronger interaction with O 2 than the later transition metals (Ni and Cu). Also, our modified Brønsted−Evans−Polanyi (BEP) relationship for reaction energies and total reaction barriers reveals that reactions of earlier transition metals are more exergonic and have lower oxygen dissociation barriers than those of later transition metals. In addition, it was found that for these transition metal oxides the oxygen vacancy formation energies increase with the depth. The oxide in the higher oxidation state of transition metal has lower vacancy formation energy, which can facilitate forming the defective nanostructures. The fundamental understanding of these

  8. Molecular solution processing of metal chalcogenide thin film solar cells

    Science.gov (United States)

    Yang, Wenbing

    The barrier to utilize solar generated electricity mainly comes from their higher cost relative to fossil fuels. However, innovations with new materials and processing techniques can potentially make cost effective photovoltaics. One such strategy is to develop solution processed photovoltaics which avoid the expensive vacuum processing required by traditional solar cells. The dissertation is mainly focused on two absorber material system for thin film solar cells: chalcopyrite CuIn(S,Se)2 (CISS) and kesterite Cu2ZnSn(S,Se) 4 organized in chronological order. Chalcopyrite CISS is a very promising material. It has been demonstrated to achieve the highest efficiency among thin film solar cells. Scaled-up industry production at present has reached the giga-watt per year level. The process however mainly relies on vacuum systems which account for a significant percentage of the manufacturing cost. In the first section of this dissertation, hydrazine based solution processed CISS has been explored. The focus of the research involves the procedures to fabricate devices from solution. The topics covered in Chapter 2 include: precursor solution synthesis with a focus on understanding the solution chemistry, CISS absorber formation from precursor, properties modification toward favorable device performance, and device structure innovation toward tandem device. For photovoltaics to have a significant impact toward meeting energy demands, the annual production capability needs to be on TW-level. On such a level, raw materials supply of rare elements (indium for CIS or tellurium for CdTe) will be the bottleneck limiting the scalability. Replacing indium with zinc and tin, earth abundant kesterite CZTS exhibits great potential to reach the goal of TW-level with no limitations on raw material availability. Chapter 3 shows pioneering work towards solution processing of CZTS film at low temperature. The solution processed devices show performances which rival vacuum

  9. Leaching characteristics of the metal waste form from the electrometallurgical treatment process: Product consistency testing

    International Nuclear Information System (INIS)

    Johnson, S. G.; Keiser, D. D.; Frank, S. M.; DiSanto, T.; Noy, M.

    1999-01-01

    Argonne National Laboratory is developing an electrometallurgical treatment for spent fuel from the experimental breeder reactor II. A product of this treatment process is a metal waste form that incorporates the stainless steel cladding hulls, zirconium from the fuel and the fission products that are noble to the process, i.e., Tc, Ru, Nb, Pd, Rh, Ag. The nominal composition of this waste form is stainless steel/15 wt% zirconium/1--4 wt% noble metal fission products/1--2 wt % U. Leaching results are presented from several tests and sample types: (1) 2 week monolithic immersion tests on actual metal waste forms produced from irradiated cladding hulls, (2) long term (>2 years) pulsed flow tests on samples containing technetium and uranium and (3) crushed sample immersion tests on cold simulated metal waste form samples. The test results will be compared and their relevance for waste form product consistency testing discussed

  10. Behavior of solid matters and heavy metals during conductive drying process of sewage sludge

    Directory of Open Access Journals (Sweden)

    Jianping Luo

    2016-12-01

    Full Text Available Behavior of solid matters and heavy metals during conductive drying process of sewage sludge was evaluated in a sewage sludge disposal center in Beijing, China. The results showed most of solid matters could be retained in the dried sludge after drying. Just about 3.1% of solid matters were evaporated with steam mainly by the form of volatile fatty acids. Zn was the dominant heavy metal in the sludge, followed by Cu, Cr, Pb, Ni, Hg, and Cd. The heavy metals in the condensate were all below the detection limit except Hg. Hg in the condensate accounted for less than 0.1% of the total Hg. It can be concluded that most of the heavy metals are also retained in the dried sludge during the drying process, but their bioavailability could be changed significantly. The results are useful for sewage sludge utilization and its condensate treatment.

  11. Morphology Analysis and Process Research on Novel Metal Fused-coating Additive Manufacturing

    Science.gov (United States)

    Wang, Xin; Wei, Zheng ying; Du, Jun; Ren, Chuan qi; Zhang, Shan; Zhang, Zhitong; Bai, Hao

    2017-12-01

    Existing metal additive manufacturing equipment has high capital costs and slow throughput printing. In this paper, a new metal fused-coating additive manufacturing (MFCAM) was proposed. Experiments of single-track formation were conducted using MFCAM to validate the feasibility. The low melting alloy was selected as the forming material. Then, the effect of process parameters such as the flow rate, deposition velocity and initial distance on the forming morphology. There is a strong coupling effect between the single track forming morphology. Through the analysis of influencing factors to improve the forming quality of specimens. The experimental results show that the twice as forming efficiency as the metal droplet deposition. Additionally, the forming morphology and quality were analyzed by confocal laser scanning microscope and X-ray. The results show that the metal fused-coating process can achieve good surface morphology and without internal tissue defect.

  12. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    Unknown

    morphology of the tantalum powder and the work on leakage has been done on the oxide film. The emphasis has been on the improvement of the dielectric film to lower the leakage and increase the breakdown voltage. Most finished powders made by the sodium reduction process have a complex nodular morphology.

  13. High Metal Removal Rate Process for Machining Difficult Materials

    Energy Technology Data Exchange (ETDEWEB)

    Bates, Robert; McConnell, Elizabeth

    2016-06-29

    Machining methods across many industries generally require multiple operations to machine and process advanced materials, features with micron precision, and complex shapes. The resulting multiple machining platforms can significantly affect manufacturing cycle time and the precision of the final parts, with a resultant increase in cost and energy consumption. Ultrafast lasers represent a transformative and disruptive technology that removes material with micron precision and in a single step manufacturing process. Such precision results from athermal ablation without modification or damage to the remaining material which is the key differentiator between ultrafast laser technologies and traditional laser technologies or mechanical processes. Athermal ablation without modification or damage to the material eliminates post-processing or multiple manufacturing steps. Combined with the appropriate technology to control the motion of the work piece, ultrafast lasers are excellent candidates to provide breakthrough machining capability for difficult-to-machine materials. At the project onset in early 2012, the project team recognized that substantial effort was necessary to improve the application of ultrafast laser and precise motion control technologies (for micromachining difficult-to-machine materials) to further the aggregate throughput and yield improvements over conventional machining methods. The project described in this report advanced these leading-edge technologies thru the development and verification of two platforms: a hybrid enhanced laser chassis and a multi-application testbed.

  14. A 3-d laser scanning system and scan data processing method for the monitoring of tunnel deformations

    Science.gov (United States)

    Chmelina, Klaus; Jansa, Josef; Hesina, Gerd; Traxler, Christoph

    2012-11-01

    The paper presents the mobile multi-sensor system Orthos Plus for the monitoring and mapping of tunnel walls, a scan data processing method for the evaluation of 3-d tunnel wall displacements from subsequent wall scans and, finally, a virtual reality tool supporting the interpretation of data. The measuring system consists of a 3-d laser scanner, a motorised total station and a digital camera that are integrated on a light metal frame that is installed on a mobile platform. It has been designed to perform tunnel measurements most efficiently and to meet the special requirements of tunnels under construction. The evaluation of 3-d displacements is based on a 3-d matching algorithm that takes advantage of the particular conditions of tunnel (shotcrete) surfaces. The virtual reality tool allows viewing of data in a 3-d virtual reality tunnel model and their animation in time and space in order supports understanding in an optimal way. The measuring system Orthos Plus has been developed in the course of a national research project, the 3-d matching method in the frame of the Austrian Christian Doppler Laboratory Spatial Data from Laser Scanning and Remote Sensing and the VR tool in the Austrian COMET K1 Competence Center VRVis Center (www.vrvis.at).

  15. In situ Resource Utilization for Processing of Metal Alloys on Lunar and Mars Bases

    Science.gov (United States)

    Stefanescu, D. M.; Grugel, R. N.; Curreri, P. A.

    1998-01-01

    Current plans for practical missions leading to a sustained human presence on our Moon and Mars rely on utilizing their in situ resources. Initially, resource availability must be assessed followed by the development of economically acceptable and technically feasible extractive processes. In regard to metals processing and fabrication, the lower gravity level on the Moon (0.125 g) and Mars (0.369 g) will dramatically change the presently accepted hierarchy of materials in terms of specific properties, a factor which must be understood and exploited. Furthermore, significant changes are expected in the behavior of liquid metals during processing. In metal casting, for example, mold filling and associated solidification processes have to be reevaluated. Finally, microstructural development and therefore material properties, presently being documented through ongoing research in microgravity science and applications, needs to be understood and scaled to the reduced gravity environments. These and other issues are addressed in this paper.

  16. EXAMPLES OF 3D-TECHNOLOGIES IN FOUNDRY PROCESSES. DECREASE IN METAL CONSUMPTION IN CASTINGS

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2016-01-01

    Full Text Available The review describes the design of metal castings produced by use of 3D-technologies. Some new ways of 3D-processing of materials connected with additive processes are described, which represents the next step in environmental resource-saving production. Examples of patterns and casting of complex design with an optimal combination of materials, durability and attractive appearance are shown. Described 3D high-tech processes are expanding the existing range of metal products and the ways of its production.

  17. Experimental Investigation of Comparative Process Capabilities of Metal and Ceramic Injection Molding for Precision Applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Giannekas, Nikolaos; Marhöfer, David Maximilian

    2016-01-01

    and discussion presented in the paper will be useful for thorough understanding of the MIM and CIM processes and to select the right material and process for the right application or even to combine metal and ceramic materials by molding to produce metal–ceramic hybrid components.......The purpose of this paper is to make a comparative study on the process capabilities of the two branches of the powder injection molding (PIM) process—metal injection molding (MIM) and ceramic injection molding (CIM), for high-end precision applications. The state-of-the-art literature does...

  18. ANALYSIS OF NONMAGNETIC METAL INDUCTION HEATING PROCESSES BY FLAT-TYPE CIRCULAR SOLENOIDAL FIELD

    Directory of Open Access Journals (Sweden)

    Yu. Batygin

    2016-12-01

    Full Text Available The article analyzes the electromagnetic processes in the system of induction heating with estimating the main characteristics of heating the non-magnetic sheet metal. The analytical expressions for numerical estimates of the induced current in terms of the phase of the excitation signal are presented. The dependence for the heating temperature of the considered circular sheet metal area for the time corresponding to the interval phase has been determined.

  19. 3D primary grain shapes resulting from semi-solid metal processing

    CSIR Research Space (South Africa)

    Curle, Ulyate A

    2017-07-01

    Full Text Available The issue regarding globular grain shape and size has been a topic for semi-solid processing since the discovery of the technique. Semi-solid rheo-processing takes advantage of cooling a liquid metal alloy to the solid + liquid phase field, while...

  20. An expert system for process planning of sheet metal parts produced

    Indian Academy of Sciences (India)

    Process planning of sheet metal part is an important activity in the design of compound die. Traditional methods of carrying out this task are manual, tedious, time-consuming, error-prone and experiencebased. This paper describes the research work involved in the development of an expert system for process planning of ...